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Sample records for ceramics industry

  1. Industrial ceramics

    International Nuclear Information System (INIS)

    After having given the definition of the term 'ceramics', the author describes the different manufacturing processes of these compounds. These materials are particularly used in the fields of 1)petroleum industry (in primary and secondary reforming units, in carbon black reactors and ethylene furnaces). 2)nuclear industry (for instance UO2 and PuO2 as fuels; SiC for encapsulation; boron carbides for control systems..)

  2. KROME Ceramics: color management system for the ceramics industry

    International Nuclear Information System (INIS)

    Digital Decoration Systems, SL (DIGIT-S) with Unicer, SL, has implemented a system to improve and optimize the process of decorating by inkjet printing for ceramic industry. It provides a comprehensive solution, KROME Ceramics, to improve the cost effectiveness of product and process through the implementation of a working system based on the control of digital decoration process and the synchronization of all elements that make up the decorative modules, including the creation of a work flow, management of files that are generated during the process, a correct color management system, and of course, optimizing and evaluating ink jet inks integrating all elements involved: Lighting, Computer, Software, Monitor, Plotter, Paper, Ink, Ink jet, Body's, Enamels and Oven. (Author)

  3. Industrial ceramics - Properties, forming and applications

    International Nuclear Information System (INIS)

    After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

  4. Ceramics technology for advanced industrial gas turbines

    International Nuclear Information System (INIS)

    Recent developments in the fabrication of high strength ceramic materials and in their application to automotive and aerospace gas turbine engines may lead also to significant improvements in the performance of industrial gas turbines. This paper presents a brief review of the improvements projected in a study initiated by the U.S. Department of Energy. The future costs of power generated by small gas turbines (up to 25 MW) are predicted, as well as the potential for fuel savings. Gas turbines in this size range are used extensively for gas compression and for cogeneration, as well as in a variety of more diverse applications. This paper includes results of analyses of the ways in which changes in gas turbine cost and performance are likely to affect market penetration. These results lead to predictions of future savings in U.S. fuel consumption in the industrial sector that would result. The paper also presents a brief overview of the scope of a suggested R and D program, with an appropriate schedule, which would provide a technical basis for achieving the projected results. Important parts of this program would cover ceramic design and fabrication technology, engine development and demonstration, and combustion technology

  5. Interactive Industrial Robot Programming for the Ceramic Industry

    Directory of Open Access Journals (Sweden)

    Germano Veiga

    2013-10-01

    Full Text Available This paper presents an interactive programming method for programming industrial robots in ceramic applications. The main purpose was to develop a simple but flexible programming system that empowers the user with product driven programming without compromising flexibility. To achieve this flexibility, a two step hybrid programming model was designed: first the user sketches the desired trajectory in a spatial augmented reality programming table using the final product and then relies on an advanced 3D graphical system to tune the robot trajectory in the final workcell. The results measured by the end-user feedback show that a new level of flexibility was reached for this type of application.

  6. Recycling liquid effluents in a ceramic industry

    Energy Technology Data Exchange (ETDEWEB)

    Araujo Almeida, B.; Almeida, M.; Martins, S.; Alexandra Macarico, V.; Tomas da Fonseca, A.

    2016-08-01

    In this work is presented a study on the recycling of liquid effluents in a ceramic installation for sanitary industry. The effluents were characterized by X-ray diffraction and inductively coupled plasma to evaluate their compositions. It was also assessed the daily production rate. Several glaze-slurry mixtures were prepared and characterized according to procedures and equipment of the company's quality laboratory. The results show that for most of the properties, the tested mixtures exhibited acceptable performance. However, the pyro plasticity parameter is highly influenced by the glaze content and imposes the separation of glaze and slurry liquid effluents. In addition, it is necessary to invest on a storage plant, including tanks with constant stirring and a new pipeline structure to implement the reincorporation method on the slurry processing. (Author)

  7. Ceramic heat recuperators for industrial heat recovery

    Science.gov (United States)

    Cleveland, J. J.; Gonzalez, J. M.; Kohnken, K. H.; Rebello, W. J.

    1980-08-01

    A cordierite (magnesium aluminum silicate) recuperator was designed for relatively small furnaces with firing rates of 0.3 MM to 0.6 MM Btu/h and with exhaust gas temperatures of 1500 F to 2600 F. Five demonstration programs were performed to determine the heat transfer performance of the device, establish the energy savings by recovery, demonstrate the durability of the ceramic core, determine the operating requirements of the burners and controls with recuperation, and establish the overall system costs and payback period. The recuperator is described and results of tests and measurements, system economics, and cost performance analyses are presented. The methodology is developed and techniques for impact analysis are described. Industrial applications are implied and a process flow diagram for smelting and refining primary copper is shown.

  8. Plating Plant Waste Utilization in Glasswork, Ceramic and Building Industry

    International Nuclear Information System (INIS)

    The technology allows using electroplating plant waste for recovery of fine inorganic pigments, which may be used in paintwork and ceramic industry (for coating and enamel preparation, for ceramic painting), in glasswork (colored glass) and in building industry (for producing foundation slabs, sidewalk plates and curbing, for art urban planning, for pavement and aerodrome covering and so on). For fine inorganic pigment recovery so-called sol-gel method was used

  9. Ceramic technology for the investment casting industry

    International Nuclear Information System (INIS)

    The development of the ceramic shell system used in investment casting is described along with a number of other ceramic related techniques which have led to the establishment of the process at the forefront of metal forming technology. A number of raw material requirements are examined along with improvements in property measurement techniques at the system's operating temperature. The shells were investigated using x-ray diffraction. 13 refs., 18 figs., 5 tabs

  10. Synthesis of Ceramics in Different Colors from Industrial Waste

    OpenAIRE

    Mihail Doynov; Tsvetan Dimitrov; Maria Kokkori

    2013-01-01

    The synthesis of arsenic-free ceramics from industrial waste is studied. Samples of waste containing siliceous material passed the exploitation leap-guard layer shift reactor whose main oxide is -Al2O3 and, with the addition of natural raw materials and pure oxide, arsenic-free ceramics were synthesized with thermal and electrical properties related to the main phase of spinel group minerals; solid solutions were also formed in the process of synthesis. Insulating properties were established ...

  11. Water reservoir as resource of raw material for ceramic industry

    Science.gov (United States)

    Irie, M.; Tarhouni, J.

    2015-04-01

    The industries related to the ceramics such as construction bricks, pottery and tile are the important sectors that cover the large part of the working population in Tunisia. The raw materials, clay or silt are excavated from opencast site of limestone clay stratum. The opencast site give the negative impact on landscape and environment, risks of landslide, soil erosion etc. On the other hand, a most serious problem in water resource management, especially in arid land such as Tunisia, is sedimentation in reservoirs. Sediment accumulation in the reservoirs reduces the water storage capacity. The authors proposed the exploitation of the sediment as raw material for the ceramics industries in the previous studies because the sediment in Tunisia is fine silt. In this study, the potential of the water reservoirs in Tunisia as the resource of the raw material for the ceramics industries is estimated from the sedimentation ratio in the water reservoirs.

  12. The Role of Ceramics in a Resurgent Nuclear Industry

    Energy Technology Data Exchange (ETDEWEB)

    Marra, J

    2006-02-28

    With fuel oil and natural gas prices near record highs and worldwide energy demands increasing at an alarming rate, there is growing interest in revitalization of the nuclear power industry within the United States and across the globe. Ceramic materials have long played a very important part in the commercial nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced fuel cycles that minimize waste and increase proliferation resistance, ceramic materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, ceramic processes are also being applied to fuel reprocessing operations. Ceramic materials continue to provide a vital contribution in ''closing the fuel cycle'' by stabilization of associated low-level and high-level wastes in highly durable grout, ceramics, and glass. In the next five years, programs that are currently in the conceptual phase will begin laboratory- and engineering-scale demonstrations. This will require production-scale demonstrations of several ceramic technologies from fuel form development to advanced stabilization methods. Within the next five to ten years, these demonstrations will move to even larger scales and will also include radioactive demonstrations of these advanced technologies. These radioactive demonstrations are critical to program success and will require advances in ceramic materials associated with nuclear energy applications.

  13. Energy rationalization in the ceramic industry of Santa Catarina State

    International Nuclear Information System (INIS)

    The present work presents information about the energy consumption behavior, and modification on the specific energy consumption, of the ceramic industry of Santa Catarina, related to energy conservation programs coordinated on government level. Examples of some of the adopted solutions were also presented here, to illustrate their influence on the energy consumption and on the variation of the specific consumption. (author)

  14. Functional Glasses and Glass-ceramics Derived from Industrial Waste

    OpenAIRE

    Rama Krishna Satish, Chinnam

    2014-01-01

    Wastes from industrial processes and energy generation facilities pose environment and health issues. Diversion of wastes from landfill to favour reuse or recycling options and towards the fabrication of marketable products is of high economic and ecologic interest. Moreover safe recycling of industrial wastes is necessary and even vital to our society because of the increasing volume being generated. Glasses and glass–ceramics (GCs) attract particular interest in waste recycli...

  15. Analysis and Design an Industrial Product (Ceramics)

    OpenAIRE

    Sorin Gabriel Gresoi; Cristina Elena Protopopescu

    2012-01-01

    This paper outlines how and which aspects should be analyzed on a product that sells industrial market due to the special feature of these markets and the close correlation between the concept of quality and value for use, especially for an industrial product.

  16. Energy audit: potential of energy - conservation in Jordanian ceramic industry

    International Nuclear Information System (INIS)

    This paper represents the findings of the preliminary energy-audits performed by the Rational Use of Energy Division at the National Energy Research Center (NERC), as well as the findings of a detailed energy-audit carried out in the largest Ceramic plant in Jordan (Jordan Ceramic industries).These studies were preceded by a survey of the ceramic factories in Jordan. The survey was carried out in 1997. The performed preliminary energy-audits showed that an average saving-potential in most of theses plants is about 25 % of the total energy-bills in these plants, which constitutes a considerable portion of the total production-cost. This fact was verified through the detailed energy-audit performed by NERC team for the largest Ceramic Plant in Jordan in June 2003, which showed an energy-saving potential of about 30 %. This saving can be achieved by some no-cost or low-cost measures, in addition to some measures that need reasonable investments with an average pay-back period of about two years. This detailed energy-audit covered electrical systems, refrigeration systems, compressed-air systems, and kilns. The results of the detailed energy-audit can be disseminated to other Ceramic plant, because of the similarity in the production process between these plants and the plant where the detailed energy-audit was carried out. (author)

  17. KROME Ceramics: color management system for the ceramics industry; KROME: Ceramics Sistema de gestion del color para la industra ceramica

    Energy Technology Data Exchange (ETDEWEB)

    Martin, A.; Luque, J.; Pla, O.; Selvi, S.

    2013-05-01

    Digital Decoration Systems, SL (DIGIT-S) with Unicer, SL, has implemented a system to improve and optimize the process of decorating by inkjet printing for ceramic industry. It provides a comprehensive solution, KROME Ceramics, to improve the cost effectiveness of product and process through the implementation of a working system based on the control of digital decoration process and the synchronization of all elements that make up the decorative modules, including the creation of a work flow, management of files that are generated during the process, a correct color management system, and of course, optimizing and evaluating ink jet inks integrating all elements involved: Lighting, Computer, Software, Monitor, Plotter, Paper, Ink, Ink jet, Body's, Enamels and Oven. (Author)

  18. Synthesis of Ceramics in Different Colors from Industrial Waste

    Directory of Open Access Journals (Sweden)

    Mihail Doynov

    2013-01-01

    Full Text Available The synthesis of arsenic-free ceramics from industrial waste is studied. Samples of waste containing siliceous material passed the exploitation leap-guard layer shift reactor whose main oxide is -Al2O3 and, with the addition of natural raw materials and pure oxide, arsenic-free ceramics were synthesized with thermal and electrical properties related to the main phase of spinel group minerals; solid solutions were also formed in the process of synthesis. Insulating properties were established by successive heating and cooling of the specimen for six cycles. Electrical insulating properties were established by the method of resistance to arcing. The relative density was determined by hydrostatic method and diffusion lines of molecules at the main phase were characterized by X-ray diffraction analysis. The experimental procedures followed in this study allowed mixing on a molecular level due to the small dimensions of the crystallite which in turn explains the relatively high density.

  19. An Territorial Analysis Of The Industrial Sector Of Tableware Ceramic

    Directory of Open Access Journals (Sweden)

    Tiago Roberto Alves Teixeira

    2013-12-01

    Full Text Available The ceramic industry of tableware is characterized by the production of products such as dinner sets, tea and coffee, and decorative products. This sector has a great importance to the Brazilian economy (responsible for more than 20 thousand jobs. Thus this paper aims to conduct a brief analysis of the key characteristics of the sector which has been struggling against the highly competitive with large corporations and with other countries leading many Brazilian companies to bankruptcy. The methodology is based on the reading of books, theses and articles, written by authors such as Raffestin (1994, Coutinho and Ferraz (1994, Presnell (2006, Belingeri (2005 and others. The analyzes were collected in organs like IBGE, CNAE, ALICEWEB and RAIS.

  20. Study on the natural gas utilization in the ceramic industry; Estudo sobre a utilizacao do gas natural na industria ceramica

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-07-01

    The production, principal applications, characteristics and properties, advantages of the gas natural is showed. A sectorial overview of the ceramic industry and the utilization of the natural gas in the ceramic industry is presented. The expectations are systematized and the impact of the natural gas utilization in the ceramic industry is evaluated. Some conclusions are withdrawn and recommendations suggested.

  1. The Ceramic Industry in Spain: Challenges and Opportunities in Times of Crisis

    OpenAIRE

    Llop Pla, Jorge; Stoyanova Lyubenova, Teodora; Barrachina Albert, Ester; Notari, M.D.; Nebot Díaz, Isaac; Carda Castelló, Juan B.

    2014-01-01

    In the last few years, the Spanish ceramic industry has gone through a severe crisis, which has led to great market loss and reduction in profi ts. Nevertheless, the ceramic industries in Spain have always characterised themselves as an innovative sector, highly predisposed to changes. It is precisely in times of crisis that the industries most seek to break new ground in their quest for new innovations that will give them an edge over competitors. This study provides an ...

  2. Development of glass-ceramics from combination of industrial wastes together with boron mining waste

    OpenAIRE

    Cicek, Bugra

    2013-01-01

    The utilization of borate mineral wastes with glass-ceramic technology was first time studied and primarily not investigated combinations of wastes were incorporated into the research. These wastes consist of; soda lime silica glass, meat bone and meal ash and fly ash. In order to investigate possible and relevant application areas in ceramics, kaolin clay, an essential raw material for ceramic industry was also employed in some studied compositions. As a result, three different glass-c...

  3. Compatibility tests between Solar Salt and thermal storage ceramics from inorganic industrial wastes

    International Nuclear Information System (INIS)

    Highlights: • ESEM and XRD characterizations have been performed. • Compatibility of these ceramics with the conventional binary Solar Salt is tested at 500 °C. • Tested ceramics have relevant properties to store thermal energy up to 1000 °C. • Feasibility of using ceramics as filler materials in thermocline is demonstrated. - Abstract: This paper demonstrates the feasibility of using several post-industrial ceramics as filler materials in a direct thermocline storage configuration. The tested ceramics, coming from several industrial processes (asbestos containing waste treatment, coal fired power plants or metallurgic furnaces) demonstrate relevant properties to store thermal energy by sensible heat up to 1000 °C. Thus, they represent at low-cost a promising, efficient and sustainable approach for thermal energy storage. In the present study, the thermo-chemical compatibility of these ceramics with the conventional binary Solar Salt is tested at medium temperature (500 °C) under steady state. In order to determine the feasibility of using such ceramics as filler material, Environmental Scanning Electron Microscopy (ESEM) and X-Ray Diffraction (XRD) characterizations have been performed to check for their chemical and structural evolution during corrosion tests. The final objective is to develop a molten salt thermocline direct storage system using low-cost shaped ceramic as structured filler material. Most of the tested ceramics present an excellent corrosion resistance in molten Solar Salt and should significantly decrease the current cost of concentrated solar thermal energy storage system

  4. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Q. Lin [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Liu, Cong [Jiangsu Provincial Department of Land Resources, Nanjing 210017 (China); Wu, H. Yun [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Jin, Yang; Hua, Ming; Zhu, B. Wan [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Chen, Kai [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Huang, Lei, E-mail: huanglei@nju.edu.cn [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China)

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination.

  5. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    International Nuclear Information System (INIS)

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination

  6. Study of The Technological Profile of The Red Ceramic Industry of Alagoas

    Directory of Open Access Journals (Sweden)

    Bruna Pinto de Cerqueira Pedrosa de Oliveira

    2015-06-01

    Full Text Available The red ceramic industry in Brazil is a sector that is growing every year, characterized by the production of ceramic tiles as brick, tile, ceramic blocks, which basically uses, as main raw material, the clay. Due to the constant evolution of mechanization and production increase, plus the emergence of new companies, it is clear that processing techniques as well as technological modernization are key to achieving a higher performance segment of red ceramic process thus winning, this way, the market, about terms of competitiveness and productivity. This time, watching these aspects, the present study aims to analyze the technological landscape of the production process of the Red Ceramic Industry in Alagoas State, with regard to equipment used in the manufacturing steps, checking for the possibility of existing technological levels these industries in Alagoas in its production process, analyzing these, aiming thus conduct a study of the technological profile of the Red Ceramic Industry. The methodology will support the field research through questionnaires with entrepreneurs as well as qualitative bibliographic nature, with content analysis. Thus, the data surveys have indicated the existence of technological levels for this segment, mapping the characteristics of the productive process and its technological profile in the State of Alagoas and can verify in a few steps a possible disharmony. Therefore, by the the analysis of the data allowed the highlight of four steps to the red ceramic production process, these being the extraction of raw materials, the conformation of parts by molding and extrusion, and thermal processes through the final stages of drying and burning, considering the existence of technological levels by analyzing the study of technological profile, with regard to equipment used in the production process of state Red Ceramic Industries.

  7. Thermoluminescence study of materials (natural minerals) used in ceramic tiles industry

    International Nuclear Information System (INIS)

    Mother earth is giving many materials in the natural form as well as in mineral form. Among them the marbles, granites and other variety of slabs for house hold flooring purposes. The people demand for variety of flooring materials leads to develop various types of ceramic tile. In India ceramic tiles industry is one of the fast growing one. More than two hundred units are manufacturing the ceramic tiles situated around Morbi, Rajkot, Gujarat, India. The basic raw materials required for manufacturing the various types of ceramic tiles are natural minerals. The following are the minerals used to manufacture the ceramic tiles i.e. quartz, feldspar, zircon, china clay, talc, grok, Aluminum oxide etc.,

  8. Association of soil cadmium contamination with ceramic industry: a case study in a Chinese town.

    Science.gov (United States)

    Liao, Q Lin; Liu, Cong; Wu, H Yun; Jin, Yang; Hua, Ming; Zhu, B Wan; Chen, Kai; Huang, Lei

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002-2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. PMID:25659302

  9. Methodology for life cycle assessment of ceramic floor and wall tiles - applications in BAT definition for ceramic tiles industry

    Energy Technology Data Exchange (ETDEWEB)

    Rinaldi, C.; Fregni, A.; Palmonari, C.; Timellini, G. [Centro Ceramico, Bologna (Italy)

    2002-07-01

    In order to manage the new European approach to the protection of the environment, based on the prevention of pollution starting from the design of new products and production techniques, ceramic industries need new specific analysis tools, such as life cycle assessment. A Life Cycle Assessment procedure specific for ceramic tiles industry has been developed [1] and used to compare the environmental performances of different products and technologies. Attention has been focused, in particular, on techniques having cross media effects (for example, the purification of gaseous emissions and cogeneration). The identification and quantification of the possible environmental benefits or risks associated to these techniques, enable the development of design criteria for measures intended to achieve an integrated pollution prevention and reduction, and thus a global protection of the whole environment. (orig.)

  10. Odors and gas emissions during the ceramic sintering of sewage sludge : guidelines for industrial implementation

    OpenAIRE

    Cremades Oliver, Lázaro Vicente; Soriano Ortiz, Cecilia; Cusidó Fàbregas, Joan Antoni

    2015-01-01

    Numerous research reported in the scientific literature show the feasibility of inerting sewage sludge in ceramic matrices as structural or red ceramic material for construction. However, its industrial implementation is hampered by a social rejection from the environmental movements. Is this process an undercovered waste incineration or rather a pyrolysis process with reduced environmental impact? If there are countless incinerators, why does the manufacturing process of clay bricks with ...

  11. Technical potential for developing natural gas use in the Brazilian red ceramic industry

    International Nuclear Information System (INIS)

    The red ceramic industry in Brazil, consisting of over 7000 companies, requires large amounts of thermal energy, currently being met mainly by native fuelwood, which causes serious deforestation and soil erosion problems. The use of firewood does not allow achieving good energy performance in industrial ceramic kilns, causing high energy losses, low productivity and low quality products (bricks and roof tiles). Thus, to implement higher added value products, besides mitigate environmental problems caused by deforestation, the use of natural gas by the sector seems to be a promising alternative. Brazil's natural gas market has grown at a fast pace in recent years. Its share in the country's primary energy consumption increased from 3.7% to 9.3% between 1998 and 2007, compared to almost 21% in the world. The development of the Brazilian natural gas industry was grounded on stepping up supplies through integration with Bolivia from where natural gas is imported, together with fiscal incentives for promoting the demand. This paper estimates that the natural gas market that could be developed in the Brazilian red ceramic industry corresponds to less than 5% of the total industrial natural gas consumption, meaning that a major technological transformation of the country's red ceramic industry will not severely affect the natural gas market equilibrium, contributing to reduce the country's high rates of deforestation. (author)

  12. Characterization and inventory of PCDD/F emissions from the ceramic industry in China.

    Science.gov (United States)

    Lu, Mang; Wang, Guoxiang; Zhang, Zhongzhi; Su, Youming

    2012-04-01

    The ceramic industry is considered to be a potential source of dioxins (polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), considering the widespread distribution of dioxins in kaolinitic clays. Nevertheless, studies on the emission of dioxins from the ceramic industry are still very scarce. In this study, raw clays and stack gases from six typical ceramic plants in China were collected and analyzed to estimate the emission of dioxins from the ceramic industry. Dioxin profiles in raw clays were characterized by the domination of the congener octachlorodibenzo-p-dioxin (OCDD), and the contents of other congeners declined with the decreasing degree of chlorination. During the ceramic firing process, a considerable amount (16.5-25.1 wt % of the initial quantity in raw clays) of the dioxins was not destroyed and was released to the atmosphere. Dechlorination of OCDD generated a broad distribution within the PCDD congeners including a variety of non-2,3,7,8-substituted ones with the mass abundance of 0.4-3.6%. Based on the mean concentrations measured in this study, the inventory of PCDD/Fs from the manufacturing of ceramics on the Chinese scale was estimated to be 7.94 kg/year; the corresponding value on the I-TEQ basis is 133.6 g I-TEQ/year. This accounts for about 1.34% (I-TEQ basis) of the total emission of dioxins to the environment in China. The results suggest that the ceramic industry is a significant source of dioxins in the environment. PMID:22390402

  13. HOW TO USE SOLID WASTE OF OIL AND GAS INDUSTRY IN CERAMIC BRICKS PRODUCTION

    Directory of Open Access Journals (Sweden)

    Litvinovа T. A.

    2013-10-01

    Full Text Available In this article the recycling problem of solid waste of oil and gas industry is observed. We have developed the bases of resource saving technology for minimizing exhausted sorbents and catalysts pollution with their using as silica-containing additives in raw mix for production of ceramic bricks of standard quality

  14. Development of UHTC- Ultra-high-temperature ceramics for aerospace and industrial applications

    OpenAIRE

    Bellosi, Alida

    2009-01-01

    Zirconium and Hafnium diborides and carbides belong to the class of Ultra-High-Temperature Ceramics (UHTC) for their high melting point (2700-3900?C). The interest on these materials is due to the unique combination of properties 8High hardness, high electrical and thermal conductivity, chemical inertness). They constitute a clss of promising materials for HT applications in industrial secors like foundry, refractory or nuclear plants. Applications are also found in aerospace industry: leadin...

  15. Analysis and Design of an Industrial Product (Ceramics)

    OpenAIRE

    Sorin Gabriel GRESOI; Anca Mihaela TEAU; Cristina Elena PROTOPOPESCU

    2012-01-01

    This paper outlines how and which aspects should be analyzed on a product that sells industrial market due to the special feature of these markets and the close correlation between the concept of quality and value for use, especially for an industrial product.

  16. Glass and glass–ceramic coatings, versatile materials for industrial and engineering applications

    Indian Academy of Sciences (India)

    Amitava Majumdar; Sunirmal Jana

    2001-02-01

    Among various coating systems for industrial and engineering applications, glass and glass–ceramic coatings have advantages of chemical inertness, high temperature stability and superior mechanical properties such as abrasion, impact etc as compared to other coating materials applied by thermal spraying in its different forms viz. PVD, CVD, plasma, etc. Besides imparting required functional properties such as heat, abrasion and corrosion resistance to suit particular end use requirements, the glass and glass–ceramic coatings in general also provide good adherence, defect free surface and refractoriness. Systematic studies covering the basic science of glass and glass–ceramic coatings, the functional properties required for a particular end-use along with the various fields of application have been reviewed in this paper.

  17. Monitoring and evaluation of duct emission and stationary sources of ceramic industries by SR-TXRF

    International Nuclear Information System (INIS)

    The aim of this study was to monitor and evaluate the emission of metals from ducts and stationary sources in ceramic industries in the region of the ceramic centre of Santa Gertrudes in the state of Sao Paulo. There has been a growth of this industrial sector in recent years. This reflected upon the environment in this region which is responsible for 60% of ceramic tile floor production. From 2005 to 2006, samples of gases emitted by several ceramic companies in that region were collected. Metal concentration was determined through X-ray Fluorescence by Total Reflection with Synchrotron Radiation (SR-TXRF) technique. The analyses were carried out in the National Laboratory of Synchrotron Light (NLSL) and used a polychromatic beam of light to stimulate the samples and a hyper pure Germanic detector for the characteristic X-ray detection. The following elements were detected: Al, S, Cl, K, Ca, Fe, Cr, Mn, Ni, Cu, Zn and Pb. High concentrations of elements such as Chromium, Nickel and Lead were observed in the samples analyzed which presented values of concentrations higher than the ones permitted by legislation. (author)

  18. Radiometric analysis of raw materials and end products in the Turkish ceramics industry

    International Nuclear Information System (INIS)

    This study presents the findings of radiometric analysis carried out to determine the activity concentrations of natural radionuclides in raw materials (clay, kaolin, quartz, feldspar, dolomite, alumina, bauxite, zirconium minerals, red mud and frit) and end products (glazed ceramic wall and floor tiles) in the Turkish ceramics industry. Hundred forty-six samples were obtained from various manufacturers and suppliers throughout the country and analyzed using gamma-ray spectrometer with HPGe detectors. Radiological parameters such as radium equivalent activity, activity concentration index and alpha index were calculated to assess the radiological aspects of the use of the ceramic end products as decorative or covering materials in construction sector. Results obtained were examined in the light of the relevant national and international legislation and guidance and compared with the results of similar studies reported in different countries. The results suggest that the use of ceramic end product samples examined in the construction of dwellings, workplaces and industrial buildings in Turkey is unlikely to give rise to any significant radiation exposure to the occupants.

  19. Mineralogy and technological properties of some kaolin types used in the ceramic industry

    OpenAIRE

    Marcel Benea; Maria Gorea

    2004-01-01

    Three different kaolin types used in ceramic industry were analyzed by different methods in order to obtain a complete mineralogical and technological characterisation. Studies were carried out by using a combination of analyses (XRD, SEM, methylene blue absorption, particle size distribution) of both the bulk sample, and the fine fraction. The main technological characteristics (drying and firing shrinkage, Pfefferkorn plasticity index, rheology, resistance, and colour after firing) of the c...

  20. Competitiveness and profitability - New challenges in the ceramic frit, glaze and colour industry, part 2

    OpenAIRE

    Tortajada Esparza, Enrique; Fernández de Lucio, Ignacio; Gabaldón Estevan, Daniel

    2009-01-01

    The Spanish ceramic frit, glaze and colour industry encompasses 27 companies employing early 4000 staff with a total annual turnover of approximately one billion euros. These firms have based their growth since the 1990s on two strategies, the first of which is horizontal and vertical growth with an emphasis on overseas expansion and building foreign subsidiaries - any of which also manufacture and offer technical consultancy. The second strategy has been innovation. The result of these strat...

  1. Current status and future aspects of R and D activities on electro- ceramic components in Japanese industry

    Energy Technology Data Exchange (ETDEWEB)

    Takagi, Hiroshi, E-mail: takagihr@murata.co.jp [Material Development Group, Technology and Business Development Unit, Murata Mfg. Co., Ltd., Yasu-shi, Shiga 520-2393 (Japan)

    2011-05-15

    The oldest pottery in Japan was made 16,500 years ago in Jomon period. On the background of a long history of Japanese ceramics, Murata and other Japanese manufacturers have been developing electro-ceramic materials and manufacturing many kinds of electronic components using them. In 1937, TDK manufactured ferrite cores first in the world. Then, Japanese electro-ceramic industry has led the world on electro-ceramic materials and components until now, especially in the fields of BaTiO{sub 3}, PZT, PTC thermistor, ZnO varistor and insulating ceramics. From the analysis of the papers reported lately, R and D activities of Japanese manufacturers are understood to cover not only improving properties of electro-ceramics, but also appropriate technologies and basic technologies.

  2. Characterization of the Ain Khemouda halloysite (western Tunisia) for ceramic industry

    Science.gov (United States)

    Ben M'barek Jemaï, Moufida; Sdiri, Ali; Errais, Emna; Duplay, Joelle; Ben Saleh, Imed; Zagrarni, Mohamed Faouzi; Bouaziz, Samir

    2015-11-01

    White clays of Ain Khemouda (Western Tunisia), filling the post-Miocene palaeokarsts cavities dug in the intermediate limestones bed of the Douleb formation (Senonian system), were used as raw materials for the preparation of ceramic bodies. Natural clay samples, collected from the Ain Khemouda palaekarsts to the North of Jebel Semmama (Kasserine, Tunisia), were characterized by different techniques. Chemical and mineralogical analyses were carried out by atomic absorption spectroscopy (AAS) and X-ray diffraction (XRD), respectively. Thermal analysis was also performed by thermogravimetry (TG-DTA), dilatometry and Bigot's curve. Chemical analysis indicated that the studied clay was composed of silica and alumina as major elements with the ratio SiO2/(Al2O3 + Fe2O3) close to 2. Significant amounts of zinc and iron oxides subordinated the main alumino-silicates minerals. Mineralogical analysis showed that Ain Khemouda white clay consisted of halloysite and meta-halloysite mixture. Characteristic peaks of halloysite occurred near 10 Å and 7 Å. Transmission electron microscopy (TEM) images showed rolled wafers, characterizing the tubular shape of halloysite. From these results, it could be concluded that Ain Khemouda clay was Zn-aluminous hydrated halloysite (10 Å). In addition, cation exchange capacity (CEC) was relatively low (18 mEq/100 g), indicating insufficient edge valences. Industrial ceramic tests performed at the laboratory scale indicated that the Ain Khemouda clays have the required technical specifications to be used as raw materials for ceramic tiles and refractory ceramic manufacturing.

  3. Raw-materials mixtures from waste of the coal industry for production of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Galpern, E.I. [Scientific-Manufacturing Enterprise ``Ceramics``, Donetsk (Ukraine); Pashchenko, L.V. [Inst. of Physical, Organic and Coal Chemistry of NASU, Donetsk (Ukraine)

    1998-09-01

    The liquidation of waste dumps on the surface of mining enterprises and realization of measures by environment protection of air and aquatic basins are connected to the complex processing of mining mass. The main directions of utilization of mining rocks and coal wastes realized in Ukraine industry are: - filling of mines worked-out area by grouting solutions; - ceramic brick, porous filling materials and binding materials production; - road-making, construction of hydrostructures and industrial objects; - output of concrete items predominantly for using in mining conditions. The peculiarity of wastes using in above-mentioned fields is the possibility of their mass application in quantities commensurable with valumes of their yields. The experience of enterprises work which process mining rocks into building materials by burning method (ceramic brick, porous aggregates of concretes as aggloporite, expanded clay aggregate) has shown that unconstant and, as the rule, exceeding norms content of carbon and sulphur in the rock results to deterioration of products quality and technological factors of production. Unstability of carbon content in raw material makes the burning process hardly operated. Obtained products having residual carbon in the view of coke residue are often characterized by lower physical-mechanical characteristics. (orig./SR)

  4. Requirements analysis and data model design for the development of vertical ERP solutions for the ceramic industry

    International Nuclear Information System (INIS)

    Currently, the existing information systems, and specifically the ERP, can not give adequate support to the management of manufacturing companies of ceramic tile, because, among other reasons, not to contemplate the existence of tone, size and quality within the same product. This feature, caused by the lack of homogeneity of the product (LHP), generates various problems in managing the product through the different business processes, such as, stocks management, order management, the production management, etc. Thus, it is necessary to develop an ERP solution that is able to manage adequately the ceramic product, including tone, size and quality. In this paper we analyze the requirements of the ceramic sector, in terms of product identification, and propose a data model to meet these requirements. The model arises as a basic guide for the development of vertical ERP solutions tailored to the ceramic industry. (Author) 30 refs.

  5. The economic geology of clays/shales raw materials for the ceramics industry in Lebanon

    International Nuclear Information System (INIS)

    Author.Field, laboratory and market studies are a must for proper evaluation of natural resources for the mineral industry of lebanon. Sites selectively convenient to the existing major Lebanese ceramics industry centered in the Beqa'a region, were investigated as to their geology, geography and economic character. The raw materials are shales, mud stones, siltstones and other argillaceous rocks of Jurassic to Cretaceous age coming from selective sites in south and central Lebanon. The finished products include wall, floor, roofing tiles, pipes, sanitary ware, pottery and brick specimens. Differential thermal analysis, scanning electron microscopy, firing and physico-chemical tests and analyses characterized the raw materials into two major groups: the suitable are siliceous argillaceous rocks and unsuitable calcareous argillaceous rocks. The suitable group is divided into two varieties. The first is dominantly a disordered Kaolinite with low drying and firing values, low plasticity index, giving a gray firing color, and with low iron and soluble salts content. The second is dominantly illite with the above properties showing medium values, and giving a red color due to the iron content. The unsuitable group is dominantly an intermixed clay type with high plasticity, soluble salts content and shrinkage values. The exposed parts, of the studied 11 sites the proved suitable, have estimated reserves around 23000 m3. This is only a fraction of the resources available to meet industrial consumption requirements. Further area coverage investigation and drilling would prove the very high potential existing for the industry. These Lebanese materials as determined by their properties, are used partially or fully in the various products. The foreign import, notably from non-Arab sources can be substituted by nearby economic Arab deposits. The ceramics industry is faced with developmental problems, economic, social and technical. Securing the local and the surrounding market

  6. PREPARATION OF RECYCLING CERAMIC TILES USING CERAMIC INDUSTRIAL WASTE%利用陶瓷工业废料制备再生陶瓷墙地砖

    Institute of Scientific and Technical Information of China (English)

    王功勋

    2011-01-01

    Recycling ceramic tile was made from raw materials using waste ceramic polishing powder(PP),and waste tiles,and using borax was added as a supplementary flux.Effects of PP sintering property on the strength of recycling ceramic tiles were investigated.Effects of PP on microstructure were detected by SEM tests.Results show that PP is beneficial to improve the sintering property because of its fine particle and glass phase.Strength of recycling ceramic tiles is increased by adding PP and borax compound.In the experimental,borax mass fraction of 0.5%,PP mass fraction of 2% and ceramic tile granule mass fraction of 25%,the strength of recycling ceramic tiles is the highest.This treatment technology features large integrated utilization efficiency for ceramic industrial waste and high strength of recycle ceramic tiles.%以废弃陶瓷抛光砖粉、陶瓷墙地砖烧成废料为原材料,硼砂作辅助熔剂制备再生陶瓷墙地砖,研究陶瓷抛光砖粉的高温烧结性能及其对再生墙地砖强度的影响,采用SEM测试分析陶瓷抛光砖粉对再生陶瓷制品微观结构的影响。结果表明:抛光砖粉含玻璃相、颗粒细小,有利坯体烧结密实;复掺少量抛光砖粉和硼砂,可提高制品强度。在硼砂掺量为0.5%,陶瓷抛光砖粉为2%、烧成废料为25%的实验条件下,所得再生陶瓷制品强度最高。该方法具有陶瓷工业废料的综合利用率高,制得的再生陶瓷制品强度高等特点。

  7. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  8. Radioactivity in raw materials and end products in the Italian ceramics industry

    International Nuclear Information System (INIS)

    The natural radioactivity due to the presence of 238U, 232Th and 40K in zirconium minerals (zircon and baddeleyite) used in the Italian ceramics industry, in tiles and in waste sludges resulting from ceramic processes, has been measured. The measurements were made by γ-ray spectrometry with a high-purity germanium (HPGe) detector connected to a multichannel analyser. The average concentrations of 238U and 232Th observed in the mineral samples (>3000 and >500 Bq kg-1, respectively) are higher than the concentrations found in the earth's crust by one or two orders of magnitude. The specific activities of tiles and sludges are much lower than in zirconium minerals. The 238U and 232Th concentrations in tiles (50-79 and 52-66 Bq kg-1, respectively) are not higher than in other building materials. The 238U concentration of sludges (116-193 Bq kg-1) is 4-6 times higher than the mean value for the earth's crust. The results are examined on the basis of the existing Italian legislation (D.Lgs no. 230, 1995, Gazzetta Ufficiale 13/06/1996, no. 136, Supplemento Ordinario, Rome, Italy) and the EC Directive no. 29/Euratom of the year 1996 (Gazzetta Ufficiale della Communita Europea 29/06/1996, no. L159)

  9. Environmental Cost Analysis of the Relocation of Pollution-intensive Industries Case Study: Transfer of Ceramics Industry from Foshan to Qingyuan, Guangdong Province

    OpenAIRE

    Liu Li; Li Bin

    2010-01-01

    In recent years, Chinese policy makers have tried to balance development in different regions of the country by relocating industrial production from prosperous zones to less developed areas. However, this type of industrial relocation is usually accompanied by the transfer of pollution problems. To shed more light on the costs and benefits of this important policy tool, this study looks at the relocation of ceramics production from one region of Guangdong Province to another. The study finds...

  10. Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries

    International Nuclear Information System (INIS)

    Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO2 emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO2 emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO2 emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO2 is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

  11. The energy efficiency and environmental impacts in the ceramic industry: the case of ceramic coatings segment; A eficiencia energetica e os impactos na industria ceramica: o caso do segmento de revestimentos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], email: mauro_berni@yahoo.com.br; Bajay, Sergio Valdir [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia

    2010-07-01

    The Brazilian ceramic industry has great importance for the country, with a stake of more than 1.0% of GDP, or approximately $ 6 billion. The segment of ceramic coatings due to the higher revenues, production, employment, value of manufacturing and penetration in foreign markets, has been the highlight of the ceramic sector. Besides most representative in economic terms, the ceramic coatings segment presents with the largest final energy consumption and volume of emissions. This work shows the evolution of the final energy consumption of the ceramic sector, showing that the segment of ceramic coatings can be successful harnessing of potential energy conservation with reflections on the mitigation of greenhouse gas emissions. Therefore, the study evaluates: the process and energy sources; reducing impacts along the entire life cycle of products and the management actions providing a new corporate culture and social and environmental responsibility.

  12. Fertility and semen quality of workers exposed to high temperatures in the ceramics industry.

    Science.gov (United States)

    Figà-Talamanca, I; Dell'Orco, V; Pupi, A; Dondero, F; Gandini, L; Lenzi, A; Lombardo, F; Scavalli, P; Mancini, G

    1992-01-01

    The objective of this study was to test the hypothesis that chronic occupational exposure to high temperatures may be detrimental to male reproduction. The study was based on 92 healthy ceramics oven operators with a long exposure to high temperatures, and 87 controls, recruited from the shipment department of the same industry. Interviews with all subjects provided data on sociodemographic characteristics, health status, and fertility problems. Semen analysis was carried out on 46 of the workers exposed to high temperatures, and 14 of the controls, and included evaluation of the sperm concentration, morphology, and motility, including computer-assisted sperm motion analysis (velocity, linearity, ALH, BCF). The results of the questionnaire showed that exposed individuals had a higher incidence of childlessness and of self-reported difficulty in conceiving than controls. The semen analysis showed no significant differences except in sperm velocity. Although differences in semen parameters, taken singly, were not statistically significant, the overall evaluation of the sperm parameters indicated a higher prevalence of pathologic sperm profiles among the exposed compared to the controls. PMID:1288761

  13. Preparation of ceramic-corrosion-cell fillers and application for cyclohexanone industry wastewater treatment in electrobath reactor

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Suqing; Qi, Yuanfeng; Gao, Yue; Xu, Yunyun; Gao, Fan; Yu, Huan; Lu, Yue [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, 250100 Jinan (China); Yue, Qinyan, E-mail: qyyue58@yahoo.com.cn [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, 250100 Jinan (China); Li, Jinze [Shandong Key Laboratory of Water Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Shandong University, 250100 Jinan (China)

    2011-11-30

    Highlights: Black-Right-Pointing-Pointer Dried sewage sludge and scrap iron used as raw materials for sintering ceramics. Black-Right-Pointing-Pointer The new media ceramics used as fillers in electrobath of micro-electrolysis. Black-Right-Pointing-Pointer Modified micro-electrolysis used in cyclohexanone industry wastewater treatment. Black-Right-Pointing-Pointer This modified micro-electrolysis could avoid failure of the electrobath reactor. - Abstract: As new media, ceramic-corrosion-cell fillers (Cathode Ceramic-corrosion-cell Fillers - CCF, and Anode Ceramic-corrosion-cell Fillers - ACF) employed in electrobath were investigated for cyclohexanone industry wastewater treatment. 60.0 wt% of dried sewage sludge and 40.0 wt% of clay, 40.0 wt% of scrap iron and 60.0 wt% of clay were utilized as raw materials for the preparation of raw CCF and ACF, respectively. The raw CCF and ACF were respectively sintered at 400 Degree-Sign C for 20 min in anoxic conditions. The physical properties (bulk density, grain density and water absorption), structural and morphological characters and toxic metal leaching contents were tested. The influences of pH, hydraulic retention time (HRT) and the media height on removal of COD{sub Cr} and cyclohexanone were studied. The results showed that the bulk density and grain density of CCF and ACF were 869.0 kg m{sup -3} and 936.3 kg m{sup -3}, 1245.0 kg m{sup -3} and 1420.0 kg m{sup -3}, respectively. The contents of toxic metal (Cu, Zn, Cd, Pb, Cr, Ba, Ni and As) were all below the detection limit. When pH of 3-4, HRT of 6 h and the media height of 60 cm were applied, about 90% of COD{sub cr} and cyclohexanone were removed.

  14. Preparation of ceramic-corrosion-cell fillers and application for cyclohexanone industry wastewater treatment in electrobath reactor

    International Nuclear Information System (INIS)

    Highlights: ► Dried sewage sludge and scrap iron used as raw materials for sintering ceramics. ► The new media ceramics used as fillers in electrobath of micro-electrolysis. ► Modified micro-electrolysis used in cyclohexanone industry wastewater treatment. ► This modified micro-electrolysis could avoid failure of the electrobath reactor. - Abstract: As new media, ceramic-corrosion-cell fillers (Cathode Ceramic-corrosion-cell Fillers – CCF, and Anode Ceramic-corrosion-cell Fillers – ACF) employed in electrobath were investigated for cyclohexanone industry wastewater treatment. 60.0 wt% of dried sewage sludge and 40.0 wt% of clay, 40.0 wt% of scrap iron and 60.0 wt% of clay were utilized as raw materials for the preparation of raw CCF and ACF, respectively. The raw CCF and ACF were respectively sintered at 400 °C for 20 min in anoxic conditions. The physical properties (bulk density, grain density and water absorption), structural and morphological characters and toxic metal leaching contents were tested. The influences of pH, hydraulic retention time (HRT) and the media height on removal of CODCr and cyclohexanone were studied. The results showed that the bulk density and grain density of CCF and ACF were 869.0 kg m−3 and 936.3 kg m−3, 1245.0 kg m−3 and 1420.0 kg m−3, respectively. The contents of toxic metal (Cu, Zn, Cd, Pb, Cr, Ba, Ni and As) were all below the detection limit. When pH of 3 4, HRT of 6 h and the media height of 60 cm were applied, about 90% of CODcr and cyclohexanone were removed.

  15. THE UTILIZATION OF Fe(III) WASTE OF ETCHING INDUSTRY AS QUALITY ENHANCHEMENT MATERIAL IN CERAMIC ROOFTILE SYNTHESIS

    OpenAIRE

    Eva Vaulina Yulistia Delsy; Dwi Kartika; Wilma Aziza

    2015-01-01

    Waste is produced from various industrial activities. FeCl3 used in this study as an addition to the material quality in synthesis of ceramic rooftile from Kalijaran village clay, Purbalingga. Etching industrial waste FeCl3 contacted with clay. Waste being varied waste as diluted and undiluted while clay grain size varied as 60, 80, 100, 140, and 230 mesh. Both clay and waste are contacted at 30-100 minutes. The results showed that the optimum of time and grain size variation is clay with 80...

  16. The research of ceramic materials for applications in the glass industry including microwave heating techniques

    Science.gov (United States)

    Kogut, K.; Kasprzyk, K.; Zboromirska-Wnukiewicz, B.; Ruziewicz, T.

    2016-02-01

    The melting of a glass is a very energy-intensive process. Selection of energy sources, the heating technique and the method of heating recovery are a fundamental issue from the furnace design point of view of and economic effectiveness of the process. In these processes the problem constitutes the lack of the appropriate ceramic materials that would meet the requirements. In this work the standard ceramic materials were examined and verified. The possibilities of application of microwave techniques were evaluated. In addition the requirements regarding the parameters of new ceramic materials applied for microwave technologies were determined.

  17. Modeling and simulation of the atomization process in the ceramic tile industry

    International Nuclear Information System (INIS)

    The aim of the present work is to numerically simulate the behaviour of the drying system for several sets of operating conditions in order to improve and optimize this process. However, the mathematical modeling adopted here can be employed to simulate other systems such as the processes that occur in liquid-fueled engines with direct spray injection and ceramic spraying for hard surfacing. Then, mathematical and physical models were established to simulate the interaction of continuous and disperse phases in drying processes of ceramic slurries. Solving the set of governing coupled partial differential equations, it is possible to study the influence of drying air on the atomized droplets of alumina slurry, and vice-versa. The materials used as continuous and disperse phase, air and alumina slurry respectively, are representative since any kind of gas and slurry can be used if its thermodynamic and transport properties are known. Several experimental tests were carried out in a spray dryer in the 'Laboratorio de Insumos', at IPEN - Instituto de Pesquisas Energeticas e Nucleares for different sets of operating conditions: initial temperature of the drying air, the gas flow rate, the slurry feed rate and atomiser configuration among others. Measurements of the wet and the dry bulb temperatures were made in some experimental tests to allow the calculations of the air humidity. The dynamic pressure were also measured in order to determine the gas flow rate. Some samples of the material used in the tile industry and of the one produced at IPEN were analysed to determine: the morphology of the atomized material and the range of granules diameter through scanning electron microscopy; the amount of pores and the bulk density through porosimetry; the residual moisture of the material through thermogravimetry; and the granulometric distribution of granules and particles through laser diffraction. Important information about the process and the final material are given by

  18. Heavy Metal Concentrations in Top Agricultural Soils around Ceramic and Pharmaceutical Industrial Sites in Niger State, Nigeria

    Directory of Open Access Journals (Sweden)

    Y.A. Iyaka

    2012-02-01

    Full Text Available Lead, copper, nickel and zinc contents in agricultural soils within the vicinity of ceramic and pharmaceutical industrial sites in Niger State, Nigeria were determined using Flame Atomic Absorption Spectrophotometry technique. Mean contents for all sample locations of the two industrial sites were 18±7.5, 15±5.7, 1.9±0.96 and 28±22 mg/kg for lead, copper, nickel and zinc, respectively. The obtained values were of higher contents than the background levels measured in control soil samples, thereby showing that studied heavy metals are mainly accounted for by anthropogenic activities, although nickel was less apparent. The findings of this study have also revealed the need for more constant monitoring of heavy metal concentrations in soils from the vicinity of industrial sites in developing nations in order to assess their possible potential hazard to life and environment.

  19. Technical and economic feasibility of thermal energy storage. Thermal energy storage application to the brick/ceramic industry. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Glenn, D.R.

    1976-10-01

    An initial project to study the technical and economic feasibility of thermal energy storage (TES) in the three major consumer markets, namely, the residential, commercial and industrial sectors is described. A major objective of the study was to identify viable TES applications from which a more concise study could be launched, leading to a conceptual design and in-depth validation of the TES energy impacts. This report documents one such program. The brick/ceramic industries commonly use periodic kilns which by their operating cycle require time-variant energy supply and consequently variable heat rejection. This application was one of the numerous TES opportunities that emerged from the first study, now available from the ERDA Technical Information Center, Oak Ridge, Tennessee, identified as Report No. COO-2558-1.

  20. Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    International Nuclear Information System (INIS)

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials

  1. Ceramic MEMS Designed for Wireless Pressure Monitoring in the Industrial Environment

    Directory of Open Access Journals (Sweden)

    Marko Pavlin

    2011-12-01

    Full Text Available This paper presents the design of a wireless pressure-monitoring system for harsh-environment applications. Two types of ceramic pressure sensors made with a low-temperature cofired ceramic (LTCC were considered. The first type is a piezoresistive strain gauge pressure sensor. The second type is a capacitive pressure sensor, which is based on changes of the capacitance values between two electrodes: one electrode is fixed and the other is movable under an applied pressure. The design was primarily focused on low power consumption. Reliable operation in the presence of disturbances, like electromagnetic interference, parasitic capacitances, etc., proved to be contradictory constraints. A piezoresistive ceramic pressure sensor with a high bridge impedance was chosen for use in a wireless pressure-monitoring system and an acceptable solution using energy-harvesting techniques has been achieved. The described solution allows for the integration of a sensor element with an energy harvester that has a printed thick-film battery and complete electronics in a single substrate packaged inside a compact housing.

  2. Sludge valorization from wastewater treatment plant to its application on the ceramic industry.

    Science.gov (United States)

    Martínez-García, C; Eliche-Quesada, D; Pérez-Villarejo, L; Iglesias-Godino, F J; Corpas-Iglesias, F A

    2012-03-01

    The main aim of this study is to assess the effect of incorporating waste sludge on the properties and microstructure of clay used for bricks manufacturing. Wastewater treatment plants produce annually a great volume of sludge. Replacing clay in a ceramic body with different proportions of sludge can reduce the cost due to the utilization of waste and, at the same time, it can help to solve an environmental problem. Compositions were prepared with additions of 1%, 2.5%, 5%, 7.5%, 10% and 15% wt% waste sludge in body clay. In order to determine the technological properties, such as bulk density, linear shrinkage, water suction, water absorption and compressive strength, press-moulded bodies were fired at 950 °C for coherently bonding particles in order to enhance the strength and the other engineering properties of the compacted particles. Thermal heating destroys organic remainder and stabilizes inorganic materials and metals by incorporating oxides from the elemental constituent into a ceramic-like material. Results have shown that incorporating up to 5 wt% of sludge is beneficial for clay bricks. By contrast, the incorporation of sludge amounts over 5 wt% causes deterioration on the mechanical properties, therefore producing low-quality bricks. PMID:21723033

  3. Real options theory: financial-economic assessment of projects in the ceramics industry

    Directory of Open Access Journals (Sweden)

    Léony Luis Lopes Negrão

    2015-09-01

    Full Text Available The present study aimed to evaluate economically the implementation of Clean Development Mechanism in the substitution of non-renewable biomass to renewable biomass in the production process of a red ceramics enterprise. The evaluation intended to show the value of management flexibility, according to adaptations made in the methodology proposed by Copeland & Antikarov (2001, adding to the traditional discounted cash flow the evaluation the Real Options. This procedure follows a routine of essential steps for the analysis of variables that comprises the model and enabled the ordination of the results based both on the Real Options and the present values, including management flexibility evaluation.  It could be concluded that Real Options Theory, and the Option to Delay or Postponement contributed with information that might assist and improve projects investment decisions, since several real-world inherent uncertainties are considered.

  4. INDUSTRIAL CLUSTER EFFECT STIMULATES THE SCALE ECONOMY

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Problems of China Building & Sanitary Ceramics industrial clusters,Current status and development of building ceramics industry at home and abroad,The formation and development of Jiajiang's building ceramics industrial clusters,Resource is momentum for industrial clusters' development

  5. THE UTILIZATION OF Fe(III WASTE OF ETCHING INDUSTRY AS QUALITY ENHANCHEMENT MATERIAL IN CERAMIC ROOFTILE SYNTHESIS

    Directory of Open Access Journals (Sweden)

    Eva Vaulina Yulistia Delsy

    2015-11-01

    Full Text Available Waste is produced from various industrial activities. FeCl3 used in this study as an addition to the material quality in synthesis of ceramic rooftile from Kalijaran village clay, Purbalingga. Etching industrial waste FeCl3 contacted with clay. Waste being varied waste as diluted and undiluted while clay grain size varied as 60, 80, 100, 140, and 230 mesh. Both clay and waste are contacted at 30-100 minutes. The results showed that the optimum of time and grain size variation is clay with 80 mesh grain size within 70 minutes. While physical properties of the rooftile contained Fe meet all ISO standards and are known to tile, the best quality is to use clay that has been in contact with the waste that is created 1000 times dilution. The stripping test of Fe (III by rain water and sea water showed that the average rate of Fe-striped of the tile body that is made with soaked with diluted waste are 0.068 ppm/day and 0.055 ppm/day while for tile bodies soaked with waste is not diluted are 0.0722 ppm/day and 0.0560 ppm/day.

  6. Talk the Jingdezhen ceramic art creation group norms and ceramics culture industry development%论景德镇陶瓷艺术创作群体的规范与陶瓷文化产业的发展

    Institute of Scientific and Technical Information of China (English)

    袁乐辉; 齐霞

    2012-01-01

    农耕文明背景下的景德镇制瓷历史,传统的个体性手工作坊式陶瓷艺术创作群体。延续散乱管理的个体意识下陶瓷艺术市场,致使景德镇陶瓷文化产业发展区域多样雷同化,失去特色性、鲜明性。本文从精英群体的健全机制、传统手工艺人的规范与传承、地域品牌意识的认知与提升三方面阐述景德镇陶瓷艺术创作群体规范的重要性与现实性,并促使景德镇陶瓷文化产业朝秩序化、特色化发展。%under the background of farming civilization of Jingdezhen porcelain history, traditional individual workshop type ceramic art groups, extended scattered management individual consciousness in ceramic art market, cause Jingdezhen ceramics culture industry development of regional diversity of similarity, their char- acteristics, bright sex. This article from the elite group of perfect mechanism, normative and inheritance of traditional craftsmen, regional brand awareness of cognition and improvement of three respects, elaborated the Jingdezhen ceramic art groups normative importance and reality, and make Jingdezhen ceramics culture indus- try in order to change, specialization development.

  7. Linking Risk Management Practices and Strategies to Performance. Case Study: Ceramic and Tiles Industry

    OpenAIRE

    Hamideh Khanzadeh Charkhab; Mohammad Reza Eslami; Hassan Dehghan Dehnavi

    2014-01-01

    The supply chain is a network of independent and linked organizations that cooperate in direction to controlling, managing and improving of material and information flow from suppliers to final consumers in order to meet satisfaction of client. Supply chain risk management (SCRM) is very important in industry especially that goes to long supply chains. SCRM process focus on recognition of existing risk and decrease of undesired effect in supply chains, it consists of recognition, assessment, ...

  8. Analysis of the impact of ISO 14001 in the economic variables of the Spanish ceramic tile industry's companies

    International Nuclear Information System (INIS)

    The increased in the adoption of formally environmental certified practices through environmental management systems is a provable fact. Its implementation, which has a high cost for the companies, is expected to generate benefits, although the relation between the implementation of ISO 14001 and its influence on the improvement of economic indicators over time has not been documented. This paper analyzes the relation between the implementation of an environmental management system, the ISO 14001, and economic performance in the short, medium and long term for the companies of the Spanish ceramic tile industry. It explores the economic indicators for each of the 66 manufacturing companies which have implemented the aforementioned standard from 1996 until 2009 through a comparison with a control group. Results show that ISO 14001 does not affect the economic results of the studied companies. We have not found significant differences in the operating income values, neither in the increase in revenues in the long term in any of the three analyzed periods, contrary to the expected results. (Author) 60 refs.

  9. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  10. Natural gas perspectives of diffusion on the brazilian structural ceramics industry; Perspectivas de difusao do gas natural na industria brasileira de ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Schwob, Marcelo Rousseau Valenca

    2007-03-15

    This study evaluates the perspectives of the natural gas (NG) used by the Brazilian structural ceramics industry (BSCI), according to technological, economic and environmental aspects. It identifies the advantages of using NG, as well as the barriers faced by this energy source. Considering the amount of NG required by the thermal demand of the BSCI processes and the average energy specific use of the furnaces in operation in Brazil, the total consumption of NG will be nearly 12.06 Mm{sup 3/}day. However, the existence of few technical and economical adequate conversion conditions for ceramics furnaces (4% of continuous furnaces) limits the previous potential to only 0.67 Mm{sup 3/}day. In addition, considering the geographic intersection of the ceramics production clusters with the natural gas distribution grid of the Brazilian states, the estimated potential is lowered to 0.28 Mm{sup 3/}day. Yet, the perspective of the NG diffusion in the BSCI in the medium to the long term is more positive, owning to the increasing implementation of large scale production furnaces and cogeneration systems. Also worthwhile to this positive perspective are: the improving demand for certified structural ceramic products, with more quality and value added, and the expanding investment in low income classes dwelling programs. (author)

  11. Penetration of natural gas in industrial processes for direct burning: the case of ceramics, cement and glass industries; Penetracao do gas natural em processos industriais de queima direta: caso das industrias ceramica, cimento e vidro

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti; Leite, Alvaro A. Furtado [Universidade Estadual de Campinas (UNICAMP), SP (Brazil); Dorileo, Ivo Leandro [Universidade Federal do Mato Grosso (NIEPE/UFMT), Cuiaba, MT (Brazil). Nucleo Interdisciplinar de Estudos em Planejamento Energetico; Bajay, Sergio Valdir [Universidade estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: bajay@fem.unicamp.com.br

    2008-07-01

    Industrial sector can use the natural gas (NG) as raw material, as fuel and in co-generation. The NG as fuel is used, predominantly, to produce heat in the Brazilian industries. That rate, both main forms of industrial use of the NG are its direct burning in kilns - when the direct contact is had with the product - and the supply of process heat through boilers, for instance. Direct burning is used in the ceramic, cement and glass industries. This work discuss the penetration opportunity of the NG in the direct burning regarding the fuel oil and other energy that it can substitute, the environmental effects and the co-generation possibilities in each one of the analyzed industrial blanches in this work. (author)

  12. Fabricação de blocos cerâmicos de vedação pela incorporação com lodo de lavanderia industrial Production of ceramic sealing blocks with incorporation of sludge from industrial laundry

    Directory of Open Access Journals (Sweden)

    L. C. S. Herek

    2010-12-01

    Full Text Available O resíduo sólido (lodo gerado durante o tratamento de efluentes de lavanderias industriais foi utilizado na fabricação de blocos cerâmicos de vedação em escala real, nas proporções de 0 (referência e 20% de lodo em relação à massa cerâmica. Após a queima, em escala industrial, estes blocos cerâmicos foram avaliados com relação aos ensaios de resistência mecânica e absorção de água. Os blocos cerâmicos de vedação fabricados com lodo de lavanderia apresentaram uma diminuição na resistência mecânica com relação aos blocos de referência. Já o teor de absorção de água aumentou ao se adicionar lodo de lavanderia na fabricação destes blocos. No entanto, os resultados mostraram que o lodo de lavanderia pode ser aproveitado para incorporação em massa cerâmica na fabricação de blocos cerâmicos de vedação até 20%.The solid residue (sludge generated in the treatment of effluents from industrial laundries was used for the full-scale production of ceramic sealing blocks, in the proportions of 0% (reference and 20% with respect to the ceramic body. After firing in industrial scale, the mechanical strength and water absorption properties of the ceramic blocks were determined. The ceramic blocks produced with laundry sludge showed lower mechanical strength than the reference blocks. On the other hand, the amount of absorbed water increased when the sludge was added to the blocks. The results showed that the sludge from industrial laundries may be incorporated in the ceramic body, up to 20%, for the production of ceramic sealing blocks.

  13. Almetax and industrial technology total center Shigaraki ceramic industry technology test field in Shiga Prefecture; Arumetakkusu to Shiga-ken kogyo gijutsu sogo senta sigaraki yogyo gijutsu gijutsu shikenjo

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-11-01

    Almetax and industrial technology total center Shigaraki ceramic industry technology test field in Shiga Prefecture. Almetax of the aluminum building material and industrial technology total center Shigaraki ceramic industry technology test field in Shiga Prefecture developed the light thermal insulation foaming tile in the cooperation. This is a tile using the ash which arises by the renewal process of the aluminum. The aluminum ash was mixed with the feldspar of the Shigaraki-made, and it was burnt at the low temperature. In the lightness under the half of usual tile, it has the heat retaining property over 3 times. almetax was being planned a waste loss thermal insulation a stone two bird environmental consideration type goods begin to. The aluminum ash is mixed with the feldspar, and by the process burnt at 1200-1250 degrees C, it decomposes, the aluminum nitride in the ash foams. Therefore, the stoma which was homogeneously independent in burnt tile is possible. It is lightly easy to be handled, and it is a feature that the heat retaining property is high. There is the strength from the foaming concrete, and the water absorption rate is low. The aluminum reconstruction technique of almetax was made to fuse with the technology of the ceramic industry technology test field of the pottery lightening. almetax studies the cost reduction of the decontamination processing of the ash. It aims at cost of product of 3 thousand yen /m{sup 2} of usual tile level. The commercialization as partition between two rooms of external wall and life space of the building has been planned. The gross discharge of the domestic aluminum ash has been estimated with annual about 192 thousand tons. Though the part is utilized as a secondary material of the iron and steel refining, it deals with the excess minute as an industrial waste. (translated by NEDO)

  14. Deposition of various metal, ceramic, and cermet coatings by an industrial-scale large area filtered arc deposition process

    International Nuclear Information System (INIS)

    Nearly defect-free nitride, carbide, and oxiceramic coatings have been deposited by a unidirectional dual large area filtered arc deposition (LAFAD) process. One LAFAD dual arc vapor plasma source was used in both gas ionization and coating deposition modes with and without vertical magnetic rastering of the plasma flow. Substrates made of different metal alloys, as well as carbide and ceramics, were installed at different vertical positions on the 0.5 m diameter turntable of the industrial-scale batch coating system which was rotated at 12 rpm to assess deposition rates and coating thickness uniformity. Targets of the same or different compositions were installed on the primary cathodic arc sources of the LAFAD plasma source to deposit a variety of coating compositions by mixing the metal vapor and reactive gaseous components in a magnetically confined, strongly ionized plasma flow with large kinetic energy. The maximum deposition rate typically ranged from 1.5 μm/h for TiCr/TiCrN to 2.5 μm/h for Ti/TiN multilayer and AlN single layer coatings, and up to 6 μm/h for AlCr-based oxiceramic coatings for primary cathode current ranging from 120 to 140 A. When the arc current was increased to 200 A, the deposition rates of TiN-based coatings were as high as 5 μm/h. The vertical coating thickness uniformity was ±15% inside of a 150 mm area without vertical rastering. Vertical rastering increased the uniform coating deposition area up to 250 mm. The coating thickness distribution was well correlated with the output ion current distribution as measured by a multisection ion collector probe. Coatings were characterized for thickness, surface profile, adhesion, hardness, and elemental composition. Estimates of electrical resistivity indicated good dielectric properties for most of the TiCrAlY-based oxiceramic, oxinitride, and nitride coatings. The multielement LAFAD plasma flow consisting of fully ionized metal vapor with a reactive gas ionization rate in excess of 50

  15. Ceramic Solar Receiver

    Science.gov (United States)

    Robertson, C., Jr.

    1984-01-01

    Solar receiver uses ceramic honeycomb matrix to absorb heat from Sun and transfer it to working fluid at temperatures of 1,095 degrees and 1,650 degrees C. Drives gas turbine engine or provides heat for industrial processes.

  16. MODELING AND SIMULATION OF THE EFFECT OF THE FIRING CURVE ON THE LINEAR SHRINKAGE OF CERAMIC MATERIALS: LABORATORY SCALE AND INDUSTRIAL SCALE

    Directory of Open Access Journals (Sweden)

    M. Cargnin

    2015-06-01

    Full Text Available AbstractSingle-cycle firing is currently the most widespread method used for the production of ceramic tile. The productivity is directly related to the performance of the constituent materials of the ceramic piece during thermal cycling. Numerical tools which allow the prediction of the material behavior may be of great help in the optimization of this stage. This study addressed the mathematical modeling of the temperature profile within a ceramic tile, together with the sintering kinetics, to simulate the effect of the thermal cycle on the final size. On the laboratory scale, 80 mm x 20 mm specimens with thicknesses of 2.3 mm and 7.8 mm were prepared in order to determine the kinetic constants and validate the model. The application was carried out on an industrial scale, with 450 mm x 450 mm pieces that were 8.0 mm thick. These results show that the model was capable of predicting the experimental results satisfactorily.

  17. Ceramic industries of Poompuhar

    Digital Repository Service at National Institute of Oceanography (India)

    Gaur, A.S

    stream_size 5 stream_content_type text/plain stream_name 4_Indian_Conf_Mar_Archaeol_Proc_1997_127.pdf.txt stream_source_info 4_Indian_Conf_Mar_Archaeol_Proc_1997_127.pdf.txt Content-Encoding ISO-8859-1 Content-Type text...

  18. Ceramic industries of Dwarka

    Digital Repository Service at National Institute of Oceanography (India)

    Gaur, A.S.

    stream_size 4 stream_content_type text/plain stream_name J_Mar_Archaeol_1_110.pdf.txt stream_source_info J_Mar_Archaeol_1_110.pdf.txt Content-Encoding ISO-8859-1 Content-Type text/plain; charset=ISO-8859-1 ...

  19. Reuse of the red brick waste and dust waste of blasting chamber (glass micro spheres) in the red ceramic industry

    International Nuclear Information System (INIS)

    The search for alternative environmentally less aggressive disposal of solid waste has been adopted to reverse the negative scenario established by the improper disposal of these materials. The aim of this study was to evaluate the reuse of waste: leftover red brick from the civil construction and glass micro spheres, obtained from the blasting chamber, aiming to develop a ceramic product. Mixtures containing various amounts of waste were prepared. The ceramic pieces were burned at 1000 and 1200 deg C being tested for water absorption and tensile strength and characterized by X-ray diffraction. The analysis of volatile organic compounds released during the burning process was performed. The results indicate that the ceramic material produced has a high resistance although the analysis of gases from the burning point to a negative environmental impact. (author)

  20. Study of parameters of heat treatment in obtaining glass ceramic materials with addition of the industrial waste

    International Nuclear Information System (INIS)

    The production of materials from crystallization of glass, called glass ceramic, have proved interesting by the possibility of development of different microstructures, with reduced grain size and the presence of residual amorphous phase in different quantities. The method that uses the differential thermal analysis (DTA) provides research on the material properties over a wide temperature range, it's widely applied to crystallization processes of glass ceramic materials. Within this context, this paper aims to study the kinetics of nucleation and crystal growth in glass ceramic materials in the system SiO2- Al2O3-Li2O, obtained with the addition of mineral coal bottom ash as source of aluminosilicates, through the technique of differential thermal analysis. (author)

  1. Removal of boron from ceramic industry wastewater by adsorption-flocculation mechanism using palm oil mill boiler (POMB) bottom ash and polymer.

    Science.gov (United States)

    Chong, Mei Fong; Lee, Kah Peng; Chieng, Hui Jiun; Syazwani Binti Ramli, Ili Izyan

    2009-07-01

    Boron is extensively used in the ceramic industry for enhancing mechanical strength of the tiles. The discharge of boron containing wastewater to the environment causes severe pollution problems. Boron is also dangerous for human consumption and causes organisms' reproductive impediments if the safe intake level is exceeded. Current methods to remove boron include ion-exchange, membrane filtration, precipitation-coagulation, biological and chemical treatment. These methods are costly to remove boron from the wastewater and hence infeasible for industrial wastewater treatment. In the present research, adsorption-flocculation mechanism is proposed for boron removal from ceramic wastewater by using Palm Oil Mill Boiler (POMB) bottom ash and long chain polymer or flocculant. Ceramic wastewater is turbid and milky in color which contains 15 mg/L of boron and 2000 mg/L of suspended solids. The optimum operating conditions for boron adsorption on POMB bottom ash and flocculation using polymer were investigated in the present research. Adsorption isotherm of boron on bottom ash was also investigated to evaluate the adsorption capacity. Adsorption isotherm modeling was conducted based on Langmuir and Freundlich isotherms. The results show that coarse POMB bottom ash with particle size larger than 2 mm is a suitable adsorbent where boron is removed up to 80% under the optimum conditions (pH=8.0, dosage=40 g bottom ash/300 ml wastewater, residence time=1h). The results also show that KP 1200 B cationic polymer is effective in flocculating the suspended solids while AP 120 C anionic polymer is effective in flocculating the bottom ash. The combined cationic and anionic polymers are able to clarify the ceramic wastewater under the optimum conditions (dosage of KP 1200 B cationic polymer=100 mg/L, dosage of AP 120 C anionic polymer=50 mg/L, mixing speed=200 rpm). Under the optimum operating conditions, the boron and suspended solids concentration of the treated wastewater were

  2. Preliminary analysis of the regolithic clay covers from the region of Alfenas, Minas Gerais, Brazil, aiming to evaluate its use in the traditional ceramic industry

    International Nuclear Information System (INIS)

    The region of Alfenas, in the state of Minas Gerais, Brazil, is predominantly constituted of Pre-Cambrian rocks with well developed alteration profiles in association with colluvial and alluvial sediments. No study to date has examined in detail its potential use in the ceramic industry. The scarce knowledge of its mineralogical and technological properties limits its value and consequently its industrial use. Until now, these clay materials have been used in a rudimental manner, in small scale in the fabrication of red tiles. The present study aimed at analyzing these clays mineralogically (X-ray diffraction), chemically (major and minor elements by X-ray fluorescence and organic carbon analysis) and technologically (pressing granulometric distribution; mechanical resistance; water absorption, apparent porosity; linear firing shrinkage; color of firing and others) in order to better understand the raw material and develop adequate technological applications. The best results of ceramic properties were the samples with higher organic content (more plastic clays) and higher values of Al2O3 (kaolinite and gibbsite) and Fe2O3 as well lower SiO2 content and finer grain size which contribute to a better sintering. (author)

  3. Requirements analysis and data model design for the development of vertical ERP solutions for the ceramic industry; Analisis de requerimientos y diseno de modelo de datos para el desarrollo de una solucion ERP vertical adaptada al sector ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Oltra-Badenes, R. F.; Gil-Gomez, H.; Bellver-Lopez, R.; Asensio-Cuenta, S.

    2013-06-01

    Currently, the existing information systems, and specifically the ERP, can not give adequate support to the management of manufacturing companies of ceramic tile, because, among other reasons, not to contemplate the existence of tone, size and quality within the same product. This feature, caused by the lack of homogeneity of the product (LHP), generates various problems in managing the product through the different business processes, such as, stocks management, order management, the production management, etc. Thus, it is necessary to develop an ERP solution that is able to manage adequately the ceramic product, including tone, size and quality. In this paper we analyze the requirements of the ceramic sector, in terms of product identification, and propose a data model to meet these requirements. The model arises as a basic guide for the development of vertical ERP solutions tailored to the ceramic industry. (Author)

  4. Requirements analysis and data model design for the development of vertical ERP solutions for the ceramic industry; Analisis de requerimientos y diseno de modelo de datos para el desarrollo de una solucion ERP vertical adaptada al sector ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Oltra-Bandenes, R. F.; Gil-gomez, H.; Belver-Lopez, R.; Asensio-Cuesta, S.

    2013-05-01

    Currently, the existing information systems, and specifically the ERP, can not give adequate support to the management of manufacturing companies of ceramic tile, because, among other reasons, not to contemplate the existence of tone, size and quality within the same product. This feature, caused by the lack of homogeneity of the product (LHP), generates various problems in managing the product through the different business processes, such as, stocks management, order management, the production management, etc. Thus, it is necessary to develop an ERP solution that is able to manage adequately the ceramic product, including tone, size and quality. In this paper we analyze the requirements of the ceramic sector, in terms of product identification, and propose a data model to meet these requirements. The model arises as a basic guide for the development of vertical ERP solutions tailored to the ceramic industry. (Author) 30 refs.

  5. 利用工业废料研制再生陶瓷初探%FUNDAMENTAL RESEARCH ON THE PREPARATION OF RECYCLING CERAMICS USING INDUSTRIAL WASTE

    Institute of Scientific and Technical Information of China (English)

    Nagae Hajime; Suzuki Kazuo; Sugiyama Toyohiko

    2005-01-01

    A technology for recycling industrial wastes as ceramic raw materials was studied for the purpose of attaining closed material circulation and a state of sustainable development. In this report, a development of recycling ceramics, including powder preparation, body preparation, forming, and firing technology, is described. A lowering of firing temperature and a decreasing of firing duration of the ceramics were also studied with the aim of protecting the environment and energy-saving.Many kinds of sintered composites were prepared from powders of industrial wastes, such as ceramic wastes, refuse glass, burned ash, waste clay, Sekidei (waste from alumina production), and coal ash. Physical properties of the sintered bodies were measured to investigate the adequate firing temperature for each composite. An addition of refuse glass to the composite was extremely effective in lowering the firing temperature. One of the practical ceramic bodies obtained in this study is a composite of 80-20% fine powder of ceramic waste, 20-80 % burned waste, and 30% refuse glass. The composite could be formed by dry pressing. After firing at 1100 degrees centigrade, the water absorption and bulk density of the composite were 9.9% and 2.52g/cm3, respectively. Fast firing was applicable to the composite.%为了材料的充分循环,实现可持续发展,研究人员对回收工业废料用做陶瓷原料的技术进行了探索.本文阐述了再生陶瓷的研发状况,介绍了其粉体制备、坯料、配方、成型和烧成工艺,同时还针对节能环保的要求,研究了降低烧成温度和缩短烧成周期的策略.回收废瓷粉、废玻璃粉、燃烧灰烬、废粘土、废赤泥(氧化铝工业废料)和粉煤灰等工业废渣,配成多种陶瓷坯料,并测试了各种坯料配方的物理特性,确定了每种配方的烧成温度.配方中添加废玻璃可以有效地降低烧成温度.研制出的一种再生陶瓷的可行性坯料配方是:80-20%废瓷粉,20

  6. Industrial precipitation of yttrium chloride and zirconyl chloride: Effect of pH on ceramic properties for yttria partially stabilised zirconia

    International Nuclear Information System (INIS)

    Two 3 mol% partially stabilised zirconia (P-SZ) samples suitable for the SOFC market were manufactured from solutions through to ceramics using a method similar to a known industrial process. The only difference in preparation of the two 3 mol% P-SZ samples was the pH of precipitation which was set at pH 3 or 12. Particle size measurements by dynamic light scattering were used to characterise the precipitate and the filtration rates were investigated. Five point N2-BET was used to investigate the specific surface area before and after calcination with the response to temperature tracked. Similarly TGA/DTA investigation was used to determine the calcination point during all of these tests and it was found that both powders behaved similarly. XRD-Rietveld analysis incorporating in situ and ex situ calcination revealed that the pH 3 sample had more monoclinic phase present after calcination and sintering as a ceramic. Ceramic testing incorporating hardness (Vickers), toughness (K1C), MOR, density and grain sizing was carried out, all determined that the material produced at pH 12 was superior for SOFC applications than the pH 3 sample. Further investigation using TEM-EDS revealed that the processing of the pH 3 powder had allowed a lower concentration of the yttrium which was incorporated at approximately 2 mol% instead of the required 3. ICP-OES of the after filter liquor indicated that high concentrations of yttrium (797 ppm) were found in the solution with the wash solution having 149 ppm yttrium. In contrast the pH 12 samples had 7 ppm in both the after filter liquor and wash indicating that the yttrium is bound within the matrix more completely at the higher pH.

  7. Use of new raw materials and industrial wastes to improve the possibilities of using ceramic materials from Bailén (Jaén, southern Spain

    Directory of Open Access Journals (Sweden)

    Galán-Arboledas, R. J.

    2013-12-01

    Full Text Available Raw materials used by the ceramic industry in Jaén (southern Spain consist of mixtures of carbonated clays from the Guadalquivir Basin and red clays from the Iberian Massif. The mixtures formulation usually obeys empirical experience developed by this industry for many generations. This work evaluates different possibilities of using these raw materials to manufacture new ceramic products on the basis of clay physical-chemical properties and analyzes limitations to produce high added value products. As an alternative to overcome these limitations, the mixture of these clays with raw materials from near regions (pyrophyllite clay and with different industrial wastes is proposed. These wastes are screen glass from monitors and oil impregnated diatomaceous earth. The study of the technological properties shows that the new mixtures are suitable for the processing of ceramic products in which structural and thermal insulating properties are improved or kept.La materia prima empleada por la industria cerámica de Jaén consiste en mezclas de margas de la Depresión del Guadalquivir con arcillas rojas del Macizo Ibérico. La formulación de estas mezclas responde generalmente a la experiencia empírica desarrollada por esta industria durante generaciones. El presente trabajo evalúa las posibilidades de utilización de estas materias primas para fabricar nuevos productos cerámicos de construcción basándose en sus propiedades físico-químicas y analiza las limitaciones que presentan para la fabricación de productos de mayor valor añadido. Como alternativa para superar estas limitaciones se propone la mezcla con arcillas pirofilíticas de áreas geográficamente cercanas y con diferentes residuos industriales. Estos residuos son vidrio de pantalla descontaminado y tierras diatomeas impregnadas con aceites vegetales. El estudio de caracterización tecnológica muestra que las nuevas mezclas permiten el procesamiento de piezas cerámicas y que en

  8. The lack of homogeneity in the product (LHP) in the ceramic tile industry and its impact on the reallocation of inventories

    International Nuclear Information System (INIS)

    The allocation of the product available- to-promise (ATP) in make-to-stock (MTS) contexts is of the utmost importance as it can influence customer satisfaction and profits of the company. However, a proper initial allocation may become inadequate for several reasons. In these case, it is necessary the reallocation of inventory, which will be more complex the more ambitious goals to achieve with it and increased the amount of information to use. In this regard, it is noteworthy that the lack of homogeneity in the product (LHP), present in different industrial sectors, causes the atomization of the inventory and increases the complexity of the reallocation, difficult to obtain optimal solutions. This paper describes the problems of the LHP, first under a generic perspective and then, particularized to MTS ceramic companies. Subsequently, situations in which a specific allocation of ATP can no longer be appropriate in this context are identified and the reassignment, as a way to search for new valid assignments, is proposed. Finally, through a case study of a ceramic company, the impact of the LHP in each of the situations identified is analyzed, noting that the LHP causes some of these situations and in all of them, complicates the reallocation of inventory to orders. (Authors) 31 refs.

  9. The technical ceramics (second part)

    International Nuclear Information System (INIS)

    This work deals with ceramics used in the nuclear and the automotive industries. Concerning the nuclear sector, ceramics are particularly used in reactors, in the treatment of radioactive wastes and for the storage of the ultimate wastes. Details are given about the different ceramics used. In the automobile sector, aluminium is principally used for its lightness and cordierite, basic material of catalyst supports is especially used in the automobile devices of cleansing. (O.M.)

  10. Determination of structural geometric parameters of industrial ceramic foams by gamma rays transmission and X-rays microtomography

    International Nuclear Information System (INIS)

    In this work, the gamma rays transmission and X-rays microtomography techniques are used for the evaluation of the porosity and the pore size distribution of SiC ceramic foams. It was also accomplished the three-dimensional images after the determination of samples geometric parameters. The geometric parameters were obtained by two-dimensional images analyses, generated by a Microfocus system, with a CCD camera, an images intensifier, a X-rays tube and an automatic system for rotation of the sample. The spatial resolution of the images was about 32 μm. In the gamma rays transmission methodology, a Nal(Tl) scintillation detector, an 241Am (59.53 keV, 100 mCi) radioactive source and an automatic X-Z micrometric table was used. The analyzed samples had pores density of 30, 45, 60, 80 and 100 ppi (pores per inch). The gamma rays transmission technique was accurate to supply the porosity of the samples, which ranged about 90% and was in agreement with the values supplied by manufacturer of the foams. The 30 and 45 ppi samples analyzed by X-rays microtomography showed porosity results that agree with the average porosity supplied by the manufacturer. In other hand, the 60, 80 and 100 ppi samples systematically showed average porosity about 4%, lower than the average of the manufacturer. The pore size distributions found through the software IMAGO show the presence of smaller pores than those nominated by the manufacturer. The 30 ppi samples had voids inside the solid material of the ceramic foams structure. Gaussian truncated method, used in the three-dimensional reconstruction, was not able to take into the account the voids inside the solid matrix. (author)

  11. 景德镇陶瓷文化创意产业创业人才培养模式研究%Entrepreneurial Training Model of Jingdezhen Ceramics Culture and Creative Industries

    Institute of Scientific and Technical Information of China (English)

    施和平

    2011-01-01

    The important part of Jingdezhen Ceramic cultural and creative industries development is to develop appropriate entrepreneurial talent.This paper analyzes the cultural and creative industries ceramics possess the qualities required for entrepreneurship,presented the industry entrepreneurship training model: namely the establishment of scientific and entrepreneurial capacity of business curriculum training system.%景德镇发展陶瓷文化创意产业的重要一环就是培养相应的创业人才。本文通过分析陶瓷文化创意产业创业人才所需具备的素质提出了该产业创业人才的培养模式:即建立科学的创业课程体系及创业能力培养体系。

  12. Development of advanced ceramics at AECL

    International Nuclear Information System (INIS)

    Atomic Energy of Canada Limited (AECL) has a long history of developing ceramics for nuclear fission and fusion applications. AECL is now applying its multidisciplinary materials R and D capabilities, including unique capabilities in ceramic processing and nondestructive evaluation, to develop advanced ceramic materials for commercial and industrial applications. This report provides an overview of the facilities and programs associated with the development of advanced ceramics at AECL

  13. Structural Ceramics

    Science.gov (United States)

    1986-01-01

    This publication is a compilation of abstracts and slides of papers presented at the NASA Lewis Structural Ceramics Workshop. Collectively, these papers depict the scope of NASA Lewis' structural ceramics program. The technical areas include monolithic SiC and Si3N4 development, ceramic matrix composites, tribology, design methodology, nondestructive evaluation (NDE), fracture mechanics, and corrosion.

  14. Advanced Ceramics

    International Nuclear Information System (INIS)

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.)

  15. Gneiss wastes as secondary raw material for the ceramic industry: an example from the Verbano Cusio Ossola district (Piedmont, north-western Alps, Italy)

    Science.gov (United States)

    Cavallo, Alessandro

    2015-04-01

    The Verbano Cusio Ossola province (VCO, Piedmont, north-western Italy) is one of the most important Italian quarrying districts, due to the peculiarity and variety of its exploited rock types, mainly orthogneisses such as Serizzo and Beola, and subordinately granites, marbles and other rocks. The most important and extensively exploited ornamental stone from the VCO province is surely the Serizzo, commercialized in four main varieties, and representing about 70% of all the stone production from the VCO area. The protholith of the Serizzo is a Permian granite - granodiorite metamorphosed during the alpine events, and the rock-forming minerals are mainly quartz, K-feldspar, plagioclase (andesine), biotite, with variable amounts of muscovite and epidote (allanite). The other important ornamental stone of the VCO province is the Beola, a series of heterogeneous materials (mainly orthogneisses) with marked (mylonitic) foliation and strong mineralogical lineation, occurring in the median Ossola Valley; its production (15% of the whole stones of the VCO) is subordinated with respect to that of Serizzo. The mineralogical composition of the Beola varieties is similar to Serizzo, consisting of quite homogeneous quartz, K-feldspar (orthoclase or microcline), plagioclase, biotite and muscovite. The main differences relate to the grain size, the rock fabric (generally mylonitic) and to the presence of accessory/secondary minerals. Recent regulatory developments and the growing environmental awareness, require an increasing reuse of wastes deriving from the extraction and processing of dimension stones (up to 50 % of the extracted gross volume). Granite wastes from the VCO (Baveno pink granite and Montorfano white granite), after specific industrial treatments (crushing, sieving, drying, magnetic separation of biotite and hornblende), are used successfully as quartz-feldspars mix in the ceramic industry, with very low FeOtot content. On the other hand, other quartzose

  16. Incorporação de lodo de lavanderia industrial na fabricação de tijolos cerâmicos Incorporation of industrial laundry mud in the production of ceramic bricks

    Directory of Open Access Journals (Sweden)

    L. C. S. Herek

    2009-09-01

    Full Text Available O lodo gerado em ETEs de lavanderias industriais é um material não inerte de Classe IIA, devido �� sua solubilidade em água. Este resíduo tem recebido atenção especial devido à grande quantidade produzida e, consequentemente, ao custo demandado para destino em aterros industriais. O objetivo deste trabalho é avaliar a qualidade dos tijolos cerâmicos de vedação, fabricados com lodo de lavanderia industrial incorporado em massa cerâmica vermelha, pelo processo de extrusão, em escala de laboratório (73 x 35 x 55 mm, com os seguintes percentuais de lodo de lavanderia: 0 (modelo, 5, 10, 15 e 20% em peso. Após a queima, em indústria cerâmica, a qualidade dos tijolos foi analisada por meio de ensaios de resistência à compressão, absorção de água, lixiviação e solubilização. Nos resultados obtidos observou-se que a resistência à compressão é inversamente proporcional à quantidade de lodo adicionada, enquanto a absorção de água é diretamente proporcional à mesma quantidade de lodo adicionada na fabricação dos tijolos. No ensaio de lixiviação nenhum dos metais pesados analisados foi lixiviado; para o ensaio de solubilização nenhum dos metais analisados foi detectado, comprovando que o produto é inerte. De acordo com os resultados obtidos, é possível a fabricação de tijolos de vedação com até 20% de resíduo de lavanderias industriais incorporados em argila.The sludge from wastewater treatment in industrial laundries is a II-A class non-inert material, due to its solubility in water. This waste has been paid special attention, due to the large quantities that are produced and therefore the high cost of the final destination in landfills. This way, the objective of this work was to evaluate the quality of sealing ceramic bricks manufactured with sludge from industrial laundry incorporated in red ceramic mass, by the extrusion process, in laboratory scale (73 x 35 x 55 mm, with the following weight

  17. Beneficiation of feldspar ore for application in the ceramic industry: Influence of composition on the physical characteristics

    Directory of Open Access Journals (Sweden)

    M.E. Gaied

    2015-03-01

    Experimental studies indicate that an acceptable concentrate for industrial application can be obtained from these rocks. The feldspar yield was used to evaluate the process efficiency. Besides, the cone shrinkage, water absorption, degree of vitrification, mechanical properties (flexural strength and dielectric behaviour were used to monitor the quality of the recovered feldspars.

  18. 建筑陶瓷碳计量与优化模型研究%Modeling of Carbon Dioxide Measurement and Optimization on Building Ceramic Industry

    Institute of Scientific and Technical Information of China (English)

    彭军霞; 赵宇波; 焦丽华; 曾路; 郑为民

    2012-01-01

    采用投入产出分析方法和目标规划方法,以某建陶企业为代表,建立了建筑陶瓷产业投入产出模型及低碳优化模型,利用投入产出模型计量和预估了建筑陶瓷产业关键环节碳排放和产品碳足迹;应用低碳优化模型对建筑陶瓷企业的产品计划进行了低碳优化.结果表明,建筑陶瓷企业年二氧化碳排放量达182 543.9 t,单位产品碳排放量多于国外先进水平10%以上;影响建筑陶瓷产业二氧化碳排放的关键环节为烧成和喷雾干燥过程,烧成和喷雾干燥过程排放的二氧化碳占总排放的80%以上;3种建筑陶瓷产品中,坯砖、抛光砖、釉面砖的万平米产量碳足迹依次为150.2、168.0、159.6 t.建筑陶瓷企业经低碳模型优化后可以在保证同样利润的同时降低5.4%的碳排放,也可以在保证碳排放相同的条件下使利润提高5.6%.%Input-output model and low carbon programming model on building ceramic industry were established.Carbon dioxide emissions of key steps and carbon footprint of products were calculated and predicted using the input-output model.While products planning was optimized using the low carbon programming model.The results showed that CO2 emission in the enterprise reached 182 543.9 t a year and CO2 emission per unit product was 10% more than advanced level in the world.80% of the total CO2 was emitted during the processes of firing and drying.As a result,we should focus on these two steps in order to reduce carbon dioxide emission of building ceramic industry.Carbon footprint of blank tile,polished tile,and glazed tile were 150.2 t,168.0 t,159.6 t respectively.Optimized by the low carbon model,The ceramic enterprise could reduce carbon dioxide emission by 5.4% while not sacrificing any profit,and also could obtain profit 5.6% higher than before while unrise the carbon dioxide emission.

  19. Present status of the Santa Gertrudes ceramic pole considering the new mineralogical and textural studies on the raw material used by the riveting industry

    International Nuclear Information System (INIS)

    Santa Gertrudes ceramic's pole has been increasing very quickly since the last decade and currently it's one of the four great brazilian poles, forming 40% from national production of floor and glazed tiles, providing about 3,000 direct jobs (and nearly 5,000 indirect ones) and producing 8 million m2/month. The raw material traditionally used for this are the clays from Corumbatal Formation crops out in the region. However, not always a clay from a single deposit fulfills the physical and mineralogical conditions demanded by the industry. Due to this problem, UNICER makes the blending of several raw materials (particularly from Peruchi and Cruzeiro deposits, the highlight of this paper). It's still in preliminary studies the introduction of limestones from Irati Formation to improve the final product's quality. For a better characterization of the clay minerals from Peruchi and Cruzeiro deposits (and the limestone from Irati Formation, too) the approach adopted was just like this: field survey (sampling and macroscopic description), laboratory survey (physical chemical and mineralogical assays) and office survey (bibliographical review and report's manufacture. (author)

  20. Consumo de gás natural na indústria de revestimentos cerâmicos brasileira Consumption of natural gas in Brazilian ceramic tile industry

    Directory of Open Access Journals (Sweden)

    H. J. Alves

    2008-09-01

    Full Text Available O gás natural, atualmente, é a principal fonte de geração de energia térmica utilizada pelas indústrias de revestimentos cerâmicos no mundo e também é um dos itens que tem maior participação sobre o custo do produto acabado. Neste trabalho é apresentado um levantamento do consumo de gás natural realizado em uma indústria de via seca do pólo produtivo de Santa Gertrudes - SP, de modo que foi possível determinar o consumo específico de cada equipamento consumidor, bem como, identificar os "gargalos energéticos" do processo produtivo.The natural gas is the main source of thermic energy generation used by ceramic covering industries around the world and it is also one of the itens which has the biggest weight over the finished product. In this work, it is presented a survey of the consumption of natural gas done in a factory of the productive pole of Santa Gertrudes-SP, which processes its products through a dry way, so that it was possible to determine the specific consumption of each consumer equipment, and also identify the "energetic necks" presented by the same.

  1. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  2. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  3. Industry

    International Nuclear Information System (INIS)

    This chapter of the environmental control report deals with the environmental impact of the industry in Austria. It gives a review of the structure and types of the industry, the legal framework and environmental policy of industrial relevance. The environmental situation of the industry in Austria is analyzed in detail, concerning air pollution (SO2, NOx, CO2, CO, CH4, N2O, NH3, Pb, Cd, Hg, dioxin, furans), waste water, waste management and deposit, energy and water consumption. The state of the art in respect of the IPPC-directives (European Integrated Pollution Prevention and Control Bureau) concerning the best available techniques of the different industry sectors is outlined. The application of European laws and regulations in the Austrian industry is described. (a.n.)

  4. Low thermal expansion glass ceramics

    CERN Document Server

    1995-01-01

    This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

  5. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang

    2006-01-01

    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  6. Fiscal 1996 report on the R and D result of industrial science and technology. R and D synergy ceramics (R and D on synergy ceramics); 1996 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu (synergy ceramics no kenkyu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    This paper summarizes the general survey mainly conducted by FCRA (Fine Ceramics Research Association) in fiscal 1996, and the joint research results with some universities, from some R and D on synergy ceramics. Silicon nitride based ceramics expressed the same high thermal conductivity as metal by seed crystal addition, grain growth control and orientation control of sheet lamination. For its practical use, study was made on control factors of material, formation and sintering. Ca2Y2Si2O9 single crystal was prepared by float-zone method to determine its crystal structure. No volume change due to high-temperature phase transition as thermal expansion was found. In carbothermal reduction- nitridation of SiO2, addition of Si3N4 seed powder increased a reaction rate and formed uniform particles with an isotropic shape. An average particle size was dependent on the size and number of fine particles in seed powder. Addition of both Si3N4 and Fe compound could change a particle shape from a spherical grain to an elongated grain. A spherical Fe-Si metal grain was found on the tip of an elongated grain. 66 refs., 73 figs., 13 tabs.

  7. A model to enable indirect manufacturing options transactions between organisations: An application to the ceramic industry; Modelo de trasvase indirecto de opciones de fabricacion entre organizaciones: Una aplicacion a la industria ceramica

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Rodriguez, R.; Gomez-Gasquet, P.; Oltra-Badenes, R. F.

    2014-07-01

    In the current competitive contexts, it is widely accepted and proved that inter-enterprise collaboration lead in many occasions to better results. The Spanish ceramic industry must improve, dropping its manufacturing costs in order to be able to compete with low cost products coming from Asia. In this sense, this work presents the main results obtained from applying an innovative model, which facilitates the transfer of manufacturing options between two ceramic enterprises that share a common supplier in the scenario where one of them needs more manufacturing capacity than the one booked according to its demand forecast and the another need less. Then, some decisional mechanisms are applied, which output the values for certain parameters in order to augment the benefit of all the three participants. With the application of this model better organisational results both economic and of service level are achieved. (Author)

  8. Industrialization

    International Nuclear Information System (INIS)

    This chapter discusses the role-plays by nuclear technology to enhance productivity in industry. Some of the techniques, Non-Destructive Testing (NDT) - x, gamma, electron and neutron radiography, nuclear gauges, materials characterization are discussed thoroughly

  9. Modeling and simulation of the atomization process in the ceramic tile industry; Modelagem e simulacao do processo de atomizacao na industria de revestimento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Favalli, Renata Cristina

    2002-07-01

    The aim of the present work is to numerically simulate the behaviour of the drying system for several sets of operating conditions in order to improve and optimize this process. However, the mathematical modeling adopted here can be employed to simulate other systems such as the processes that occur in liquid-fueled engines with direct spray injection and ceramic spraying for hard surfacing. Then, mathematical and physical models were established to simulate the interaction of continuous and disperse phases in drying processes of ceramic slurries. Solving the set of governing coupled partial differential equations, it is possible to study the influence of drying air on the atomized droplets of alumina slurry, and vice-versa. The materials used as continuous and disperse phase, air and alumina slurry respectively, are representative since any kind of gas and slurry can be used if its thermodynamic and transport properties are known. Several experimental tests were carried out in a spray dryer in the 'Laboratorio de Insumos', at IPEN - Instituto de Pesquisas Energeticas e Nucleares for different sets of operating conditions: initial temperature of the drying air, the gas flow rate, the slurry feed rate and atomiser configuration among others. Measurements of the wet and the dry bulb temperatures were made in some experimental tests to allow the calculations of the air humidity. The dynamic pressure were also measured in order to determine the gas flow rate. Some samples of the material used in the tile industry and of the one produced at IPEN were analysed to determine: the morphology of the atomized material and the range of granules diameter through scanning electron microscopy; the amount of pores and the bulk density through porosimetry; the residual moisture of the material through thermogravimetry; and the granulometric distribution of granules and particles through laser diffraction. Important information about the process and the final material are

  10. Industry

    Energy Technology Data Exchange (ETDEWEB)

    Bernstein, Lenny; Roy, Joyashree; Delhotal, K. Casey; Harnisch, Jochen; Matsuhashi, Ryuji; Price, Lynn; Tanaka, Kanako; Worrell, Ernst; Yamba, Francis; Fengqi, Zhou; de la Rue du Can, Stephane; Gielen, Dolf; Joosen, Suzanne; Konar, Manaswita; Matysek, Anna; Miner, Reid; Okazaki, Teruo; Sanders, Johan; Sheinbaum Parado, Claudia

    2007-12-01

    This chapter addresses past, ongoing, and short (to 2010) and medium-term (to 2030) future actions that can be taken to mitigate GHG emissions from the manufacturing and process industries. Globally, and in most countries, CO{sub 2} accounts for more than 90% of CO{sub 2}-eq GHG emissions from the industrial sector (Price et al., 2006; US EPA, 2006b). These CO{sub 2} emissions arise from three sources: (1) the use of fossil fuels for energy, either directly by industry for heat and power generation or indirectly in the generation of purchased electricity and steam; (2) non-energy uses of fossil fuels in chemical processing and metal smelting; and (3) non-fossil fuel sources, for example cement and lime manufacture. Industrial processes also emit other GHGs, e.g.: (1) Nitrous oxide (N{sub 2}O) is emitted as a byproduct of adipic acid, nitric acid and caprolactam production; (2) HFC-23 is emitted as a byproduct of HCFC-22 production, a refrigerant, and also used in fluoroplastics manufacture; (3) Perfluorocarbons (PFCs) are emitted as byproducts of aluminium smelting and in semiconductor manufacture; (4) Sulphur hexafluoride (SF{sub 6}) is emitted in the manufacture, use and, decommissioning of gas insulated electrical switchgear, during the production of flat screen panels and semiconductors, from magnesium die casting and other industrial applications; (5) Methane (CH{sub 4}) is emitted as a byproduct of some chemical processes; and (6) CH{sub 4} and N{sub 2}O can be emitted by food industry waste streams. Many GHG emission mitigation options have been developed for the industrial sector. They fall into three categories: operating procedures, sector-wide technologies and process-specific technologies. A sampling of these options is discussed in Sections 7.2-7.4. The short- and medium-term potential for and cost of all classes of options are discussed in Section 7.5, barriers to the application of these options are addressed in Section 7.6 and the implication of

  11. Advanced ceramics: the present and the perspectives

    International Nuclear Information System (INIS)

    Development in the Brazilian and international areas of advanced ceramics is described, emphasizing its economic perspectivas and industrial applications. Results obtained by national institutions are reviewed, mainly in the context of those that pioneered the required high technology in this ceramic field. The rapid growth of the interest for those special materials, made more evident by ample information related to the superconducting ceramics great pontential for important practical applications, is one of the most significant characteristics of the area. (author)

  12. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  13. Ceramic glossary

    International Nuclear Information System (INIS)

    This book is a 2nd edition that contains new terms reflecting advances in high technology applications of ceramic materials. Definitions for terms which materials scientists, engineers, and technicians need to know are included

  14. Tailored ceramics

    International Nuclear Information System (INIS)

    In polyphase tailored ceramic forms two distinct modes of radionuclide immobilization occur. At high waste loadings the radionuclides are distributed through most of the ceramic phases in dilute solid solution, as indicated schematically in this paper. However, in the case of low waste loadings, or a high loading of a waste with low radionuclide content, the ceramic can be designed with only selected phases containing the radionuclides. The remaining material forms nonradioactive phases which provide a degree of physical microstructural isolation. The research and development work with polyphase ceramic nuclear waste forms over the past ten years is discussed. It has demonstrated the critical attributes which suggest them as a waste form for future HLW disposal. From a safety standpoint, the crystalline phases in the ceramic waste forms offer the potential for demonstrable chemical durability in immobilizing the long-lived radionuclides in a geologic environment. With continued experimental research on pure phases, analysis of mineral analogue behavior in geochemical environments, and the study of radiation effects, realistic predictive models for waste form behavior over geologic time scales are feasible. The ceramic forms extend the degree of freedom for the economic optimization of the waste disposal system

  15. Low Thermal Expansion Glass Ceramics

    CERN Document Server

    Bach, Hans

    2005-01-01

    This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

  16. Fabrication and study of stability of Ca2AlWO5,5 ceramic in crude petroleum for applications in petroleum industry

    International Nuclear Information System (INIS)

    Perovskite-type ceramic oxides or their derivatives are used for applications in high technology because of their enormous range of physic-chemical properties with little change in structural characteristics. In this paper we report manufacture ceramic components of a new ceramic Ca2AlWO5,5 by thermo-mechanical process. Stoichiometric amounts of chemical constituents with high degree of purity, were homogenized using a ball mill and high purity alumina balls, compacted by uniaxial pressing and annealed at 1200 deg C for 48 hours. The structural characterization studied by x-ray diffraction that this material has a typical complex ordered cubic perovskite structure. For the study the stability of these ceramics in crude petroleum circular discs of 20 mm diameter and 2 mm thickness were produced and sintering. These discs were submerged in crude petroleum for 15, 30 and 45 days and were examined at each stage by X-ray diffraction, optical microscopy and hardness testing and these results show that Ca2AlWO5,5 are stable in crude petroleum environment. (author)

  17. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van [Solar Turbines Inc., San Diego, CA (United States)

    1995-10-01

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  18. Ceramic tubesheet design analysis

    Energy Technology Data Exchange (ETDEWEB)

    Mallett, R.H.; Swindeman, R.W.

    1996-06-01

    A transport combustor is being commissioned at the Southern Services facility in Wilsonville, Alabama to provide a gaseous product for the assessment of hot-gas filtering systems. One of the barrier filters incorporates a ceramic tubesheet to support candle filters. The ceramic tubesheet, designed and manufactured by Industrial Filter and Pump Manufacturing Company (EF&PM), is unique and offers distinct advantages over metallic systems in terms of density, resistance to corrosion, and resistance to creep at operating temperatures above 815{degrees}C (1500{degrees}F). Nevertheless, the operational requirements of the ceramic tubesheet are severe. The tubesheet is almost 1.5 m in (55 in.) in diameter, has many penetrations, and must support the weight of the ceramic filters, coal ash accumulation, and a pressure drop (one atmosphere). Further, thermal stresses related to steady state and transient conditions will occur. To gain a better understanding of the structural performance limitations, a contract was placed with Mallett Technology, Inc. to perform a thermal and structural analysis of the tubesheet design. The design analysis specification and a preliminary design analysis were completed in the early part of 1995. The analyses indicated that modifications to the design were necessary to reduce thermal stress, and it was necessary to complete the redesign before the final thermal/mechanical analysis could be undertaken. The preliminary analysis identified the need to confirm that the physical and mechanical properties data used in the design were representative of the material in the tubesheet. Subsequently, few exploratory tests were performed at ORNL to evaluate the ceramic structural material.

  19. Experimental Study of Typical Defects in Traditional Ceramic Products Caused by Deformations and State of Tension Occurring During Industrial Thermal Cycle

    OpenAIRE

    MERCURIO, Vittorio; PAGANELLI, Mariano

    2014-01-01

    Deformations of traditional ceramic materials during and after firing may depend on several factors and are in general too complex to be studied theoretically. If the products are made up of a single material, such deformations are mainly due to pyroplastic phenomena. In the case of glazed materials, two further factors must be considered: the state of tension established between glaze and body, and their differences in behaviour during sintering. A novel optical technique is described to mea...

  20. 陶瓷业含酚废水的处理与酚的回收研究%Study on the treatment of phenolic wastewater in ceramic industry and the recovery of phenol

    Institute of Scientific and Technical Information of China (English)

    耿新华; 李晓; 刘汝锋; 梁敏华; 许宏涛; 黄伟娜

    2012-01-01

    The treatment of phenol-containing wastewater in ceramic industry and the recovery of phenol have been carried on by adding sodium hydroxide and distillation processes. The effects of the dosage of sodium hydroxide, stirring time and vaporized liquid volume on the removal and recovery rates of phenolic substances have been discussed. The experimental results show that for 25 mL of phenolic wastewater, the dosage of sodium hydrocarbon is 0.9 g,stirring time 10 min,and vaporized liquid volume 15 mL,the phenol removing rate is as high as 96.44% ,and recovery rate of phenolic substances is 95.12%. According to scaling-up experiments, the phenol removing rate can reach 96.15% ,and the recovery rate of phenol is still as high as 94.96%. It indicates that this method for treating water gas wastewater in ceramic industry has a pretty good effectiveness on the treatment of ceramic industry water gas wastewater.%采用先加入氢氧化钠反应,再进行蒸馏的方法,对陶瓷业含酚废水进行了处理及酚类物质回收的研究.探讨了氢氧化钠用量、搅拌时间以及蒸出液的体积对酚类物质去除和回收的影响.实验结果表明:对于25 mL的陶瓷业废水,氢氧化钠用量为0.9 g,搅拌10 min,蒸出液体积为15 mL,脱酚率高达96.44%,酚类物质回收率为95.12%.同时进行放大实验,脱酚率可达96.15%,酚类物质回收率仍高达94.96%,说明该方法处理陶瓷业水煤气废水的效果良好.

  1. The lack of homogeneity in the product (LHP) in the ceramic tile industry and its impact on the reallocation of inventories; La falta de homogeneidad del producto (FHP) en las empresas ceramicas y su impacto en la reasignacion del inventario

    Energy Technology Data Exchange (ETDEWEB)

    Alarcon, F.; Alemany, M. M. E.; Lario, F. C.; Oltra, R. F.

    2011-07-01

    The allocation of the product available- to-promise (ATP) in make-to-stock (MTS) contexts is of the utmost importance as it can influence customer satisfaction and profits of the company. However, a proper initial allocation may become inadequate for several reasons. In these case, it is necessary the reallocation of inventory, which will be more complex the more ambitious goals to achieve with it and increased the amount of information to use. In this regard, it is noteworthy that the lack of homogeneity in the product (LHP), present in different industrial sectors, causes the atomization of the inventory and increases the complexity of the reallocation, difficult to obtain optimal solutions. This paper describes the problems of the LHP, first under a generic perspective and then, particularized to MTS ceramic companies. Subsequently, situations in which a specific allocation of ATP can no longer be appropriate in this context are identified and the reassignment, as a way to search for new valid assignments, is proposed. Finally, through a case study of a ceramic company, the impact of the LHP in each of the situations identified is analyzed, noting that the LHP causes some of these situations and in all of them, complicates the reallocation of inventory to orders. (Authors) 31 refs.

  2. Development of Advanced Ceramic Manufacturing Technology; FINAL

    International Nuclear Information System (INIS)

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. I n order to achieve these objectives, NAC, a leading U.S. advanced ceramics component manufacturer, assembled a multidisciplinary, vertically integrated team. This team included: a major diesel engine builder, Detroit Diesel Corporation (DDC); a corporate ceramics research division, SGIC's Northboro R and D Center; intelligent processing system developers, BDM Federal/MATSYS; a furnace equipment company, Centorr/Vacuum Industries; a sintering expert, Wittmer Consultants; a production OEM, Deco-Grand; a wheel manufacturer and grinding operation developer, Norton Company's Higgins Grinding Technology Center (HGTC); a ceramic machine shop, Chand Kare Technical Ceramics; and a manufacturing cost consultant, IBIS Associates. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration

  3. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  4. Determining the sustainability of ceramic and glass industry using environmental management tools; Determinacion de la sostenibilidad de la industria mineral de la ceramica y del vidrio mediante herramientas de gestion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Espi Rodriguez, J. A.

    2011-07-01

    In the last few years we have seen the creation of an everyday larger and varied series of are creating large and varied series of environmental management tools used to analyze and classify environmentally each mineral and its physical, economic and environmental circumstances. Thus we now, count with the Material Flow Analysis (MFA) of a mining operation, the Life Cycle Analysis (LCA), Energy and Exergy Analysis, Cost Benefit Environmental Analysis, Carbon Footprints, the Best Available Technology (BTA) and many others able to analyze and classify ore deposit site types, availability of resources, environmental impact conditions, transparency in communication and almost all crucial aspects related with the environmental geometry of the mining production process. This paper focuses on the application of some management tools that best fit to the minerals used in the ceramic and glass industry. (Author) 12 refs.

  5. Geochemical and technological characterization of clays of Corumbataí Formation, Paraná Basin, in the state of São Paulo, Brazil for the application in the ceramic industry.

    Science.gov (United States)

    Christofoletti, Sergio Ricardo; Torres Moreno, Maria Margarita; Batezelli, Alessandro; Zanardo, Antenor

    2014-05-01

    The Corumbataí Formation is a geological unit of the Paraná Basin comprises a range of predominantly argillaceous facies. These clays are important from an economic point of view, because they represent important mineral deposits suppliers of raw materials for the ceramic industry in the production of ceramic tiles.The study presents preliminary results of a research that aims to study the clays municipalities Tambaú, Ferreira and Santa Rosa of Viterbo in the State of São Paulo for their application and diversification of ceramic products. The methodology used was based on a detailed description of facies using the methodology in principles of analysis of Basin Miall (1984), followed by mineralogical identification by X-ray Diffraction, chemical analysis of major elements by X-ray Fluorescence and technological tests ceramic. According to the geological surveys of mines studied through columnar sections were identified the following lithofacies from base to top: Massive, Laminated, Intercalated and Altered. The mineralogy present on these lithofacies is composed by minerals: quartz, microclineo, albite, calcite, dolomite and hematite and by clay minerals illite, kaolinite and montmorillonite. The quartz represents the mineral more present in diffraction and occurs with d001 of 3.33Å in all lithofacies studied. The illite clay mineral represents the most frequent in studied samples presenting d 001 10Å in three conditions (natural, heated and treated with ethylene glycol) in which the blade was subjected to the analysis of X-ray diffraction, the presence of kaolinite or montmorillonite occurs or not in samples. It was observed a increased frequency of some minerals in the lithofacies studied, carbonates (calcite and dolomite), hematite and feldspar occurring in the intermediate portions of the profile with a predominance in lithofacies Intercalated. The illita clay mineral occurs throughout the profile, but with greater frequency in the lithofacies Massive and

  6. Quantified Grading Mode of Occupational Protection Measures in The Ceramic Industry%陶瓷行业职业卫生防护措施量化分级模式的探讨

    Institute of Scientific and Technical Information of China (English)

    陈松根; 黄燕玲; 李土华; 杨才

    2011-01-01

    The combination of quantified grading and supervision monitoring on occupational health management is a new pattern of supervision that shifted from supervising only to laying equal stress on supervising and technical guidance. Foshan Institute for Occupational Disease Prevention took 30 ceramic enterprises as respondents for investigation, and established quantified grading mode of occupational protection measures in the ceramic industry in Foshan between June. 2007 - December 2009. Under this approach, a remarkable achievement was made through supervision monitoring on ceramic enterprises and treatment on main occupational hazards in workplace. The qualified rate of total dust concentration in workplace air were increased by 30% after rectification; the qualified rate of respirable dust concentration and noise was increased by nearly 20% and 20%, respectively which indicates that protective measures have been well improved. But some ceramic enterprises have not rectified completely. In order to raise efficiency of supervision,to complete rectification early, and to accelerate adjustment and upgrade of ceramic industry, it is necessary to urge related functional departments to intensify supervision according to the quantified grading assessment program of occupational health inspection.%量化分级与监督监测相结合的职业卫生管理是一种将单纯监管转向监管与技术指导并重的新型监管模式.佛山市职业病防治所以该市2007年6月-2009年12月间30家陶瓷企业作为对象进行调查,建立陶瓷行业职业卫生防护措施量化分级模式,根据量化分级方案,对陶瓷企业进行监督监测,整治作业场所存在的主要职业危害因素,并取得一定的成效,整改后工作场所空气中生产性总尘浓度合格率比整改前提高了30.0%,呼尘浓度合格率比整改前提高了近20%,噪声合格率比整改前提高了20%,说明防护措施已得到很好的改善.但部分企业职业病

  7. Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

    Directory of Open Access Journals (Sweden)

    Mehrdad Mostaghaci

    2013-01-01

    Full Text Available Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears. Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Results. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%, 49 (8.83%, 22 (3.96%, and 63 (11.35% subjects in the first and second years of follow-up in the right and left ears, respectively. Conclusions. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices.

  8. Thermal energy consumption and carbon dioxide emissions in ceramic tile manufacture - Analysis of the Spanish and Brazilian industries; Consumo de energia termica y emisiones de dioxido de carbono en la fabricacion de baldosas ceramicas Analisis de las industrias Espanola y Brasilena

    Energy Technology Data Exchange (ETDEWEB)

    Monfort, E.; Mezquita, A.; Vaquer, E.; Mallol, G.; Alves, H. J.; Boschi, A. O.

    2012-11-01

    Spain and Brazil are two of the world's biggest ceramic tile producers. The tile manufacturing process consumes a great quantity of thermal energy that, in these two countries, is mainly obtained from natural gas combustion, which entails CO{sub 2} emission, a greenhouse gas. This study presents a comparative analysis of the thermal energy consumption and CO{sub 2} emissions in the ceramic tile manufacturing process in Spain and Brazil, in terms of the different production technologies and different products made. The energy consumption and CO{sub 2} emissions in ceramic tile manufacture by the wet process are very similar in both countries. In the dry process used in Brazil, less thermal energy is consumed and less CO{sub 2} is emitted than in the wet process, but it is a process that is only used in manufacturing one particular type of product, which exhibits certain technical limitations. While in Spain the use of cogeneration systems in spray-dryers improves significantly the global energy efficiency. The average energy consumption in the different process stages, in both countries, lies within the range indicated in the Reference Document on Best Available Techniques in the Ceramic Manufacturing Industry (BREF of the Ceramic Manufacturing Industry) of the European Union. (Author) 14 refs.

  9. Pozolanicidade dos resíduos industriais, lã de vidro e lã cerâmica Pozzolanicity of the industrial wastes, glass and ceramic wools

    Directory of Open Access Journals (Sweden)

    Neuza Evangelista

    2012-03-01

    Full Text Available As fibras cerâmicas se caracterizam por ser um material leve, com alto grau de pureza, baixo armazenamento de calor, baixa condutividade térmica, resistência a choque térmico e alta resistência à corrosão em altas temperaturas. Essas características levam a uma grande procura das indústrias mínero-metalúrgicas e de outros setores para revestimentos de distribuidores, muflas, fornos de aquecimentos, entre outros. Após utilização no processo, por perderem sua capacidade de isolamento, os resíduos gerados precisam de destinação. Esse trabalho enfoca, especificamente, resíduos de lã cerâmica e lã de vidro. Pelo fato de a composição das fibras cerâmicas ser rica em sílica e alumina, efetuou-se uma investigação acerca da atividade pozolânica das mesmas com a cal e o cimento, especificamente CPV ARI, CPII E32 e CPIII 32RS, para avaliação da perspectiva de reciclagem em possível incorporação no concreto.Ceramic fibers are characterized by their light weight, high degree of purity, low heat storage, low thermal conductivity, thermal shock resistance and superior corrosion resistance in high-temperature environments. Such characteristics make them ideal in the coating of distributors, mufflers, heating ovens, inter alia, as highly demanded by the mining and metallurgical industries, among others. After use in the process of industrial production, generated waste will lose its insulation capacity and thus requires disposal. The present work focuses specifically on ceramic and glass wools. Due to the fact that ceramic fibers are aluminosilicate rich, we carried out an investigation relating to their pozzolanic activity with lime and cement, CPV ARI, CPII E32 and CPIII 32RS specifically, aiming at an evaluation of their recycling prospect for incorporation into concrete.

  10. Development of thermal scanning probe microscopy for the determination of thin films thermal conductivity: application to ceramic materials for nuclear industry

    International Nuclear Information System (INIS)

    Since the 1980's, various thermal metrologies have been developed to understand and characterize the phenomena of transport of thermal energy at microscopic and submicroscopic scales. Thermal Scanning Probe Microscopy (SThM) is promising. Based on the analysis of the thermal interaction between an heated probe and a sample, it permits to probe the matter at the level of micrometric size in volumes. Performed in the framework of the development of this technique, this work more particularly relates to the study of thin films thermal conductivity. We propose a new modelling of the prediction of measurement with SThM. This model allows not only the calibration of the method for the measurement of bulk material thermal conductivity but also to specify and to better describe the probe - sample thermal coupling and to estimate, from its inversion, thin films thermal conductivity. This new approach of measurement has allowed the determination of the thermal conductivity of micrometric and sub-micrometric thicknesses of meso-porous silicon thin film in particular. Our estimates for the micrometric thicknesses are in agreement with those obtained by the use of Raman spectrometry. For the lower thicknesses of film, we give new data. Our model has, moreover, allowed a better definition of the in-depth resolution of the apparatus. This one is strongly linked to the sensitivity of SThM and strongly depends on the probe-sample thermal coupling area and on the geometry of the probe used. We also developed the technique by the vacuum setting of SThM. Our first results under this environment of measurement are encouraging and validate the description of the coupling used in our model. Our method was applied to the study of ceramics (SiC, TiN, TiC and ZrC) under consideration in the composition of future nuclear fuels. Because of the limitations of SThM in terms of sensitivity to thermal conductivity and in-depth resolution, measurements were also undertaken with a modulated thermo

  11. Monolithic ceramics

    Science.gov (United States)

    Herbell, Thomas P.; Sanders, William A.

    1992-01-01

    A development history and current development status evaluation are presented for SiC and Si3N4 monolithic ceramics. In the absence of widely sought improvements in these materials' toughness, and associated reliability in structural applications, uses will remain restricted to components in noncritical, nonman-rated aerospace applications such as cruise missile and drone gas turbine engine components. In such high temperature engine-section components, projected costs lie below those associated with superalloy-based short-life/expendable engines. Advancements are required in processing technology for the sake of fewer and smaller microstructural flaws.

  12. Ceramic composition

    International Nuclear Information System (INIS)

    Improved ceramic compositions useful for cutting tools and the like are described. They are composed of an essentially homogeneous admixture of sintered powders of an aluminum oxide base material with other refractories including zirconium oxide, titanium oxide, hafnium oxide, titanium nitride, zirconium nitride, and tungsten or molybdenum carbide. In addition to their common and improved properties of hardness and strength, many of these compositions may be made by simple cold-pressing and sintering procedures. This avoids the known drawbacks of conventional hot press production

  13. Ceramic tile glazes: design, trends and applications

    Energy Technology Data Exchange (ETDEWEB)

    Manfredini, T. [Modena Univ. (Italy). Faculty of Engineering

    2002-07-01

    The purpose of this lecture is to describe the state of the art of glazes for applications in ceramic tile industry. A glaze for application in ceramic tile industry must satisfy certain requirements, which may be divided into two large groups, one in relation to its preparation and industrial utilisation and the other specific of the product utilisation. In order to design glaze compositions certain aspects must be taken into account. Viscosity and surface tension of the melt matching the body requirements, linear thermal expansion, nucleation and crystal growth processes occurring during firing, durability and optical properties must be designed and adjusted in the industrial practice. Glass-ceramic systems are the more suitable compositions for innovative glazes for fast firing of wall and floor tiles. (orig.)

  14. Synthesis of pre-ceramics carbides nano-powders for future nuclear industry: applications of laser pyrolysis and inductively coupled plasma processes

    International Nuclear Information System (INIS)

    Nano-structured carbides ceramics are envisaged for next generation nuclear reactors. Compared to classical materials, nano-structured ceramics appear as potentially interesting because the reduction of the grain size which compose them at a nano-metric scale allows to improve their thermomechanical properties and could induce them a better irradiation resistance on account of the strong density of the grain boundaries they contain. To elaborate such materials, it is required to synthesize nano-metric powders in significant quantities and with a controlled stoichiometry. Laser pyrolysis and inductively coupled plasma techniques, developed respectively at the CEA and at EMPA, can be used. In laser pyrolysis, the precursors used can be gaseous or liquid. They decompose in absorbing the energy of a CO2 laser beam and form thus a vapor sur-saturated in species which nucleate to induce the growth of nano-particles. The interaction zone with the laser being very short, the time available for this growth is limited too; the final size of the synthesized particles can thus be controlled. The only difficulty is to find a precursor absorbing the wave length emitted by the laser. For the inductively coupled plasma technique, the decomposition of precursors is obtained in introducing a thermal plasma generated by a radiofrequency inductor. The temperature reached in the core of the plasma is ∼ 10000 C; with such a temperature, it is possible to decompose all type of gaseous or liquid precursor, but solid micrometric powders too. The control of the growth of nanoparticles is assured by the presence of a quench ring injecting a cold gas perpendicularly to the plasma which cools suddenly the gaseous phase. The compounds studied more particularly here was silicon carbide (SiC), zirconium carbide (ZrC) and titanium carbonitride (TiCxNy). (O.M.)

  15. Ceramic HEPA Filter Program

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M A; Bergman, W; Haslam, J; Brown, E P; Sawyer, S; Beaulieu, R; Althouse, P; Meike, A

    2012-04-30

    Potential benefits of ceramic filters in nuclear facilities: (1) Short term benefit for DOE, NRC, and industry - (a) CalPoly HTTU provides unique testing capability to answer questions for DOE - High temperature testing of materials, components, filter, (b) Several DNFSB correspondences and presentations by DNFSB members have highlighted the need for HEPA filter R and D - DNFSB Recommendation 2009-2 highlighted a nuclear facility response to an evaluation basis earthquake followed by a fire (aka shake-n-bake) and CalPoly has capability for a shake-n-bake test; (2) Intermediate term benefit for DOE and industry - (a) Filtration for specialty applications, e.g., explosive applications at Nevada, (b) Spin-off technologies applicable to other commercial industries; and (3) Long term benefit for DOE, NRC, and industry - (a) Across industry, strong desire for better performance filter, (b) Engineering solution to safety problem will improve facility safety and decrease dependence on associated support systems, (c) Large potential life-cycle cost savings, and (d) Facilitates development and deployment of LLNL process innovations to allow continuous ventilation system operation during a fire.

  16. Ceramic HEPA Filter Program

    International Nuclear Information System (INIS)

    Potential benefits of ceramic filters in nuclear facilities: (1) Short term benefit for DOE, NRC, and industry - (a) CalPoly HTTU provides unique testing capability to answer questions for DOE - High temperature testing of materials, components, filter, (b) Several DNFSB correspondences and presentations by DNFSB members have highlighted the need for HEPA filter R and D - DNFSB Recommendation 2009-2 highlighted a nuclear facility response to an evaluation basis earthquake followed by a fire (aka shake-n-bake) and CalPoly has capability for a shake-n-bake test; (2) Intermediate term benefit for DOE and industry - (a) Filtration for specialty applications, e.g., explosive applications at Nevada, (b) Spin-off technologies applicable to other commercial industries; and (3) Long term benefit for DOE, NRC, and industry - (a) Across industry, strong desire for better performance filter, (b) Engineering solution to safety problem will improve facility safety and decrease dependence on associated support systems, (c) Large potential life-cycle cost savings, and (d) Facilitates development and deployment of LLNL process innovations to allow continuous ventilation system operation during a fire.

  17. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  18. Reaproveitamento de resíduo sólido proveniente do setor siderúrgico em cerâmica vermelha Utilization of solid waste from siderurgical industry in red ceramic

    Directory of Open Access Journals (Sweden)

    G. E. Oliveira

    2004-06-01

    Full Text Available Este trabalho mostra os resultados de um estudo sobre a incorporação de resíduo sólido proveniente do setor siderúrgico na formulação de uma massa argilosa utilizada na fabricação de cerâmica vermelha. As massas preparadas continham os seguintes teores de resíduo de siderurgia: 0; 0,5; 1,0; 1,5; 2,0; 2,5 e 3,0% em peso. Os resultados de difração de raios X, distribuição de tamanho de partículas e limites de Atterberg são apresentados para as massas argilosas. Os corpos-de-prova foram conformados por extrusão a vácuo e queimados nas temperaturas de 850 ºC, 900 ºC, 950 ºC, 1000 ºC e 1050 ºC. As propriedades físico-mecânicas foram determinadas em função da temperatura de queima e do conteúdo de resíduo de siderurgia. Os resultados obtidos indicaram que o resíduo sólido de siderurgia adicionado modificou as características físico-químicas e, também, as propriedades da massa argilosa pura. As massas cerâmicas contendo resíduo de siderurgia têm potencial para serem empregadas na fabricação de produtos de cerâmica vermelha para a construção civil.This work presents the results of a study on the incorporation of solid waste from siderurgical industry in the formulation of a clayey mass used in the production of red ceramics. The prepared masses contained the following amounts of siderurgy waste: 0, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0wt%. The results of X-ray diffraction, granulometry and Atterberg's limits are presented for the ceramic masses. Test specimens were conformed by vacuum extrusion and fired at temperatures of 850 ºC, 900 ºC, 950 ºC, 1000 ºC and 1050ºC. The physical-mechanical properties were determined as a function of firing temperature and content of siderurgy waste. The results indicate that the addition of siderurgy solid waste modify the physic-chemical characteristics of the clayey mass and the ceramic properties of the test specimens. The results suggest also that the ceramic masses

  19. Radionuclide contents and radiological risk to the population due to raw minerals and soil samples from the mining sites of quality ceramic and pottery industries in Akwa Ibom, Nigeria

    International Nuclear Information System (INIS)

    Samples of domestically produced industrial raw minerals and soil samples from three mining sites of quality ceramic/smelting and pottery industries in Akwa Ibom, Nigeria, were collected and analyzed for their 226Ra, 232Th and 40K contents using gamma-ray spectroscopy. The range of activity concentrations of the radionuclides in the industrial raw minerals were 17.55 ± 1.63 to 80.99 ± 2.61 Bq.kg-1 for 226Ra, 7.64 ± 0.77 to 23.94 ± 0.92 Bq.kg-1 for 232Th and 63.22 ± 3.43 to 503.90 ± 5.69 Bq.kg-1 for 40K, while in the soil samples they varied from 2.87 to 34.78 Bq.kg-1, 7.02 to 24.47 Bq.kg-1 and 7.05 to 162.81 Bq.kg-1 for 226Ra, 232Th and 40K, respectively. These results, along with the estimated absorbed dose rates, annual effective dose rates, radium equivalent (Raeq), external hazard index (Hex), internal hazard index (Hin) and representative of the gamma index (Iγr) are presented. The results obtained were below the internationally accepted safe limits. Therefore, the analyzed samples could be used in the local industries in the area as component raw materials and/or as building materials. Also, the mining activities of these minerals in the area have not significantly affected the natural radiation dose levels in the area, hence the resulting dose to the population is therefore considered generally low. (authors)

  20. Impurity phases in beryllium oxide ceramic

    OpenAIRE

    Turnaev, S. K.; Bitsoev, G. D.; Kil'govatov, G. M.; Kiiko, V. S.

    2013-01-01

    An x-ray spectrographic method with an electron probe and a scanning electron microscope are used to study industrial ceramic specimen surface composition, distinguished by presence of a different color for both the main part, and impurity phases. BeO-ceramic specimens, having a visually differing color, are conditionally separated into three types. In reflected electron microphotographs impurities are distinguished qualitatively with respect to electrical conductivity. Iron impurity is invar...

  1. Study on Low Resistance PTC Ceramic Material

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The low resistance PTC ceramic thermistor material with excellent eleectrical properties are successfully fabricated by raw materials at industrial range made in our country on the study of its composition expression and fabrication process by using the addition of Nb, La, Y, Ta , microstructure regulator BN and ASTL phase .The composition and its fabrication method are studied.The relation of electrical properties of the PTC ceramic material to its composition expression and its related electrical properties are discussed.

  2. The Status Quo of Flue Gas Treatment and Ultralow Emission Schemes for Building Ceramic Industry%建筑陶瓷烟气治理现状及超低排放方案探讨

    Institute of Scientific and Technical Information of China (English)

    罗小根; 崔宜祥; 尹海滨; 许珊珊; 周伟安; 田思源

    2015-01-01

    The emission status quo, treatment technologies, and existing problems of lfue gas from building ceramic industry are introduced. The particle characteristics of dust from spray dryer as well as in lfue gas from kiln are analyzed. Then, the ultralow lfue gas emission goals for the industry along with two technical schemes to achieve them are proposed..%介绍了当前建筑陶瓷工业烟气排放现状、治理技术及存在的问题,并分析了陶瓷工业喷雾干燥塔及窑炉烟气粉尘的特性。同时,根据当前的排放现状及治理技术,提出了陶瓷工业烟气超低排放目标,并提出了两种适用于建筑陶瓷工业烟气超低排放治理工艺方案。

  3. Environmental durability of ceramics and ceramic composites

    Science.gov (United States)

    Fox, Dennis S.

    1992-01-01

    An account is given of the current understanding of the environmental durability of both monolithic ceramics and ceramic-matrix composites, with a view to the prospective development of methods for the characterization, prediction, and improvement of ceramics' environmental durability. Attention is given to the environmental degradation behaviors of SiC, Si3N4, Al2O3, and glass-ceramic matrix compositions. The focus of corrosion prevention in Si-based ceramics such as SiC and Si3N4 is on the high and low sulfur fuel combustion-product effects encountered in heat engine applications of these ceramics; sintering additives and raw material impurities are noted to play a decisive role in ceramics' high temperature environmental response.

  4. Ceramic Technology Project. Semiannual progress report, April 1991--September 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  5. Dental ceramics: An update

    OpenAIRE

    Shenoy Arvind; Shenoy Nina

    2010-01-01

    In the last few decades, there have been tremendous advances in the mechanical properties and methods of fabrication of ceramic materials. While porcelain-based materials are still a major component of the market, there have been moves to replace metal ceramics systems with all ceramic systems. Advances in bonding techniques have increased the range and scope for use of ceramics in dentistry. In this brief review, we will discuss advances in ceramic materials and fabrication techniques. Examp...

  6. Ceramic Technology Project semiannual progress report, April 1992--September 1992

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-07-01

    This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  7. Evaluation of the reuse of glass and ceramic blocks in the development of a ceramic products

    International Nuclear Information System (INIS)

    The ceramic industry has enormous potential to absorb wastes. The main objective of this study was to evaluate the feasibility of reusing leftovers ceramic blocks, from construction and, with shards of glass in the development of a ceramic product. The ceramic pieces were prepared with different compositions of glass by the method of pressing conformation and heating at 1000 and 1100 deg C. The conformed pieces were tested for linear shrinkage, water absorption, porosity, and tensile strength. The techniques for characterization were X-ray fluorescence, X-ray diffraction and scanning electron microscopy, the results show that the ceramic material produced has a high flexural strength and low values of water absorption. (author)

  8. Dental ceramics: An update

    Directory of Open Access Journals (Sweden)

    Shenoy Arvind

    2010-01-01

    Full Text Available In the last few decades, there have been tremendous advances in the mechanical properties and methods of fabrication of ceramic materials. While porcelain-based materials are still a major component of the market, there have been moves to replace metal ceramics systems with all ceramic systems. Advances in bonding techniques have increased the range and scope for use of ceramics in dentistry. In this brief review, we will discuss advances in ceramic materials and fabrication techniques. Examples of the microstructure property relationships for these ceramic materials will also be addressed.

  9. Advanced ceramics in Brazil: actual stage and perspectives

    International Nuclear Information System (INIS)

    The development of advanced ceramics in Brazil, the perspectives of the world and Brazilian markets, the raw materials, the equipments for industry and research, the human resources, and the disposable technology, are presented. The researches on advanced ceramics in Brazil initiated in the sixty decade, with the nuclear fuel development and production projets. (M.C.K.)

  10. Review of micromachining of ceramics by etching

    Institute of Scientific and Technical Information of China (English)

    H.T.TING; K.A.ABOU-EL-HOSSEIN; H.B.CHUA

    2009-01-01

    In the last two decades, there has been an enormous surge in interest in ceramic materials and, as a result, there have been significant advances in their development and applications. Their inherent properties, such as capability of operating at temperatures far above metals, high level of hardness and toughness, low coefficient of thermal expansion and high thermal conductivity rendered ceramics to be one of the leading engineering materials. Many research works have been conducted in the past few years on machining of advanced ceramics using different processing methods in order to obtain a better surface roughness, higher material removal rate and improved tool life. Micromachining using chemical etching is one of those methods that do not involve the problem of tool life and direct tool-work piece contact. However, only a few research works have been done on micromachining of ceramics using chemical etching. Hence, study of chemical machining of advanced ceramics is still needed as the process has found wide application in the industry because of its relative low operating costs. In this work, we summarize the recent progresses in machining of different types of advanced ceramics, material processing methods such as wet etching and dry etching, and finally the prospects for control of material removal rate and surface quality in the process of ceramic micromachining.

  11. Natural Radioactivity in Ceramic Materials

    International Nuclear Information System (INIS)

    Ceramics are one of the most important types of the industrial building materials. The raw materials of the ceramic are made of a mixture of clay, feldspar, silica, talc kaolin minerals together with zirconium silicates (ZrSiO4).The ceramic raw materials and the final products contain naturally occurring radionuclide mainly U-238 and, Th-232 series, and the radioactive isotope of potassium K-40. Six raw ceramic samples were obtained from the Aracemco Company at Egypt together with a floor tile sample (final product) for measuring radioactive concentration levels., The activity of the naturally U-238, Th-232, and K-40 were determined as (Bq/kg) using gamma spectroscopy (Hyperactive pure germanium detector). Concentration of U and Th were determined in (ppm) using spectrophotometer technique by Arsenazo 111 and Piridy l-Azo -Resorcinol (PAR) indicators. Sequential extraction tests were carried out in order to determine the quantity of the radionuclide associated with various fractions as exchangeable, carbonate, acid soluble and in the residue. The results evaluated were compared to the associated activity indices (AI) that were defined by former USSR and West Germany

  12. Gas Separations using Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    Paul KT Liu

    2005-01-13

    This project has been oriented toward the development of a commercially viable ceramic membrane for high temperature gas separations. A technically and commercially viable high temperature gas separation membrane and process has been developed under this project. The lab and field tests have demonstrated the operational stability, both performance and material, of the gas separation thin film, deposited upon the ceramic membrane developed. This performance reliability is built upon the ceramic membrane developed under this project as a substrate for elevated temperature operation. A comprehensive product development approach has been taken to produce an economically viable ceramic substrate, gas selective thin film and the module required to house the innovative membranes for the elevated temperature operation. Field tests have been performed to demonstrate the technical and commercial viability for (i) energy and water recovery from boiler flue gases, and (ii) hydrogen recovery from refinery waste streams using the membrane/module product developed under this project. Active commercializations effort teaming with key industrial OEMs and end users is currently underway for these applications. In addition, the gas separation membrane developed under this project has demonstrated its economical viability for the CO2 removal from subquality natural gas and landfill gas, although performance stability at the elevated temperature remains to be confirmed in the field.

  13. Applications of sol gel ceramic coatings

    International Nuclear Information System (INIS)

    The sol gel method is a chemical technique in which polycrystalline ceramic films are fabricated from a solution of organometallic precursors. The technique is attractive for many industrial applications because it is a simple (films are processed in air), flexible (can be used to coat complex geometries) and cost effective (does not require expensive equipment) process. In addition, dense, high quality coatings can be achieved at much lower temperatures than is generally required for sintering bulk ceramics. In this paper the conventional sol gel method and the new datec process are reviewed and potential applications of sol gel coatings in automotive, aerospace, petrochemical, nuclear and electronic industries are discussed. (orig.)

  14. Use of Nano Ceramic Metal Surface Treatment Agent in the Household Appliances Painting Industry%纳米陶瓷金属表面处理剂在家电涂装行业中的应用

    Institute of Scientific and Technical Information of China (English)

    王东月; 刘晓儒; 王庆

    2011-01-01

    This paper introduces the use of nano ceramic metal surface treatment agent (NT-1) in the household appliances painting industry, compares the advantages of NT-1 technology with the traditional technology, and narrates the process of NT-1 product for painting production and the common problems of NT-1 product and solution to the problems.%介绍了纳米陶瓷金属表面处理剂(NT-1)在家电涂装行业中的应用,对比了采用NT-1的陶化工艺同传统磷化工艺相比较的优势,并阐述了NT-1产品应用在涂装生产中的工艺方法,以7LNT-1产品在涂装生产中的常见问题及其解决方法。

  15. Analysis of the impact of ISO 14001 in the economic variables of the Spanish ceramic tile industry's companies; ISO 14001 y variables economicas, hay alguna relacion? Analisis de las empresas certificadas del sector ceramico espanol

    Energy Technology Data Exchange (ETDEWEB)

    Peiro-Signes, A.; Segarra-Ona, M.; Mondejar-Jimenez, J.; Vargas-Vargas, M.

    2013-02-01

    The increased in the adoption of formally environmental certified practices through environmental management systems is a provable fact. Its implementation, which has a high cost for the companies, is expected to generate benefits, although the relation between the implementation of ISO 14001 and its influence on the improvement of economic indicators over time has not been documented. This paper analyzes the relation between the implementation of an environmental management system, the ISO 14001, and economic performance in the short, medium and long term for the companies of the Spanish ceramic tile industry. It explores the economic indicators for each of the 66 manufacturing companies which have implemented the aforementioned standard from 1996 until 2009 through a comparison with a control group. Results show that ISO 14001 does not affect the economic results of the studied companies. We have not found significant differences in the operating income values, neither in the increase in revenues in the long term in any of the three analyzed periods, contrary to the expected results. (Author) 60 refs.

  16. Fatigue of dental ceramics

    OpenAIRE

    Zhang, Yu; Sailer, Irena; lawn, brian

    2013-01-01

    Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics

  17. Ceramic Laser Materials

    OpenAIRE

    Guillermo Villalobos; Jasbinder Sanghera; Ishwar Aggarwal; Bryan Sadowski; Jesse Frantz; Colin Baker; Brandon Shaw; Woohong Kim

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers,...

  18. Evaluation of Saudi pegmatite and its use in porcelain industry

    OpenAIRE

    Hassan M.H. Al-Marzouki; Christopher Jeffery; Gamal A. Khater

    2012-01-01

    Pegmatite is the main source of feldspar for ceramics industry. Usage of pegmatite in ceramic industry causes some problems due to the presence of mica and iron oxides. These materials reduce tile strength, hardness and density of the final product leading to low quality ceramic products. Southern Saudi pegmatite separation treatment was carried out in two phases in order to improve the ceramic quality of the feldspar obtained from this pegmatite. The first phase consists of gravitational sep...

  19. NASA/CARES dual-use ceramic technology spinoff applications

    Science.gov (United States)

    Powers, Lynn M.; Janosik, Lesley A.; Gyekenyesi, John P.; Nemeth, Noel N.

    1994-01-01

    NASA has developed software that enables American industry to establish the reliability and life of ceramic structures in a wide variety of 21st Century applications. Designing ceramic components to survive at higher temperatures than the capability of most metals and in severe loading environments involves the disciplines of statistics and fracture mechanics. Successful application of advanced ceramics material properties and the use of a probabilistic brittle material design methodology. The NASA program, known as CARES (Ceramics Analysis and Reliability Evaluation of Structures), is a comprehensive general purpose design tool that predicts the probability of failure of a ceramic component as a function of its time in service. The latest version of this software, CARESALIFE, is coupled to several commercially available finite element analysis programs (ANSYS, MSC/NASTRAN, ABAQUS, COSMOS/N4, MARC), resulting in an advanced integrated design tool which is adapted to the computing environment of the user. The NASA-developed CARES software has been successfully used by industrial, government, and academic organizations to design and optimize ceramic components for many demanding applications. Industrial sectors impacted by this program include aerospace, automotive, electronic, medical, and energy applications. Dual-use applications include engine components, graphite and ceramic high temperature valves, TV picture tubes, ceramic bearings, electronic chips, glass building panels, infrared windows, radiant heater tubes, heat exchangers, and artificial hips, knee caps, and teeth.

  20. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  1. Laser Micromachining of Glass, Silicon, and Ceramics

    OpenAIRE

    L. Rihakova; Chmelickova, H.

    2015-01-01

    A brief review is focused on laser micromachining of materials. Micromachining of materials is highly widespread method used in many industries, including semiconductors, electronic, medical, and automotive industries, communication, and aerospace. This method is a promising tool for material processing with micron and submicron resolution. In this paper micromachining of glass, silicon, and ceramics is considered. Interaction of these materials with laser radiation and recent research held o...

  2. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  3. Fabricação de blocos cerâmicos de vedação pela incorporação com lodo de lavanderia industrial Production of ceramic sealing blocks with incorporation of sludge from industrial laundry

    OpenAIRE

    L. C. S. Herek; R. Bergamasco; C. R. G. Tavares

    2010-01-01

    O resíduo sólido (lodo) gerado durante o tratamento de efluentes de lavanderias industriais foi utilizado na fabricação de blocos cerâmicos de vedação em escala real, nas proporções de 0 (referência) e 20% de lodo em relação à massa cerâmica. Após a queima, em escala industrial, estes blocos cerâmicos foram avaliados com relação aos ensaios de resistência mecânica e absorção de água. Os blocos cerâmicos de vedação fabricados com lodo de lavanderia apresentaram uma diminuição na resistência me...

  4. Antibacterial ceramic for sandbox. Sunabayo kokin ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, K. (Ishizuka Glass Co. Ltd. Nagoya (Japan))

    1993-10-01

    Sands in sandboxes in parks have been called into question of being contaminated by colon bacilli and spawns from ascarides. This paper introduces an antibacterial ceramic for sandbox developed as a new material effective to help reduce the contamination. The ceramic uses natural sand as the main raw material, which is added with borax and silver to contain silver ions that have bacteria and fungus resistance and deodorizing effect. The ceramic has an average grain size ranging from 0.5 mm to 0.7 mm, and is so devised as to match specific gravity, grain size and shape of the sand, hence no separation and segregation can occur. The result of weatherability and antibacterial strength tests on sand for a sandbox mixed with the ceramic at 1% suggests that its efficacy lasts for about three years. Its actual use is under observation. Its efficacy has been verified in a test that measures a survival factor of spawns from dog ascardides contacted with aqueous solution containing the ceramic at 1%. Safety and sanitation tests have proved the ceramic a highly safe product that conforms to the food sanitation law. 5 refs., 3 figs., 3 tabs.

  5. ORNL`s gelcasting: Molding the future of ceramic forming?

    Energy Technology Data Exchange (ETDEWEB)

    Krause, C.

    1995-12-31

    Gelcasting is now receiving industrial and government support for early commercialization. Ceramics were probably discovered when someone accidentally dropped into fire a clay pot or bowl shaped by hand and allowed to dry; the resulting object was observed to be hard and dense. Today some ceramics are still formed at a potter`s wheel, which was invented 5000 years ago by the Sumerians, while others are made by slip-casing before being fired in a kiln. In the 20th century, a new kind of ceramics emerged. These ceramics are less visible, but they play an important role in today`s technologies - the space shuttle, jet aircraft, power plants, and some cars and trucks. Americans call them `engineering ceramics` and the Japanese call them `fine ceramics.` These advanced ceramics are formed by using high temperature to process or densify inorganic, nonmetallic compounds, such as oxides, nitrides, borides, carbides, silicides, and sulfides. These materials are also known as `structural ceramics` because they are strong enough to bear weight. Researchers at ORNL have perfected a technique for the casting of ceramic parts which has minimized some of the conventional production steps, and greatly increased the production yield of cast parts.

  6. Analyses of fine paste ceramics

    International Nuclear Information System (INIS)

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics

  7. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  8. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  9. Alumina-based ceramic composite

    Science.gov (United States)

    Alexander, Kathleen B.; Tiegs, Terry N.; Becher, Paul F.; Waters, Shirley B.

    1996-01-01

    An improved ceramic composite comprising oxide ceramic particulates, nonoxide ceramic particulates selected from the group consisting of carbides, borides, nitrides of silicon and transition metals and mixtures thereof, and a ductile binder selected from the group consisting of metallic, intermetallic alloys and mixtures thereof is described. The ceramic composite is made by blending powders of the ceramic particulates and the ductile to form a mixture and consolidating the mixture of under conditions of temperature and pressure sufficient to produce a densified ceramic composite.

  10. Measuring Fracture Times Of Ceramics

    Science.gov (United States)

    Shlichta, Paul J.; Bister, Leo; Bickler, Donald G.

    1989-01-01

    Electrical measurements complement or replace fast cinematography. Electronic system measures microsecond time intervals between impacts of projectiles on ceramic tiles and fracture tiles. Used in research on ceramics and ceramic-based composite materials such as armor. Hardness and low density of ceramics enable them to disintegrate projectiles more efficiently than metals. Projectile approaches ceramic tile specimen. Penetrating foil squares of triggering device activate display and recording instruments. As ceramic and resistive film break oscilloscope plots increase in electrical resistance of film.

  11. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  12. Defect production in ceramics

    International Nuclear Information System (INIS)

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si3N4), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed

  13. Defect production in ceramics

    International Nuclear Information System (INIS)

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel, silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AlN and Si3N4), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed. (orig.)

  14. Ceramic Technology Project semiannual progress report for October 1991--March 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-01

    Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work is organized into the following elements: materials and processing (monolithics [SiC, SiN], ceramic composites, thermal and wear coatings, joining), materials design methodology, data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, NDE), and technology transfer. Individual abstracts were prepared for the individual contributions.

  15. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  16. Ceramic technology for advanced heat engines project

    Energy Technology Data Exchange (ETDEWEB)

    1990-09-01

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems in Conservation and Renewable Energy. This project was developed to meet the ceramic technology requirements of the OTT's automotive technology programs. This project is managed by ORNL and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DoD, and industry. Research is discussed under the following topics; Turbomilling of SiC Whiskers; microwave sintering of silicon nitride; and milling characterization; processing of monolithics; silicon nitride matrix; oxide matrix; silicate matrix; thermal and wear coatings; joining; design; contact interfaces; time-dependent behavior; environmental effects; fracture mechanics; nondestructive evaluation; and technology transfer. References, figures, and tables are included with each topic.

  17. Trace elements in ancient ceramics: Pt.4

    International Nuclear Information System (INIS)

    In the last period of Tong Dynasty, Jingdezhen began its production of ceramics. During the Song Dynasty, the ceramic industry greatly developed and produced fine white ware at Hutian. In the Yuan Dynastry, Hutian became the centre of production making the world famous blue and white wares. Here are reported results of analyses of ancient porcelians of Hutian in Jiangdezhen by reactor neutron activation analysis. The results show that the patterns of eight rare earth elements are apparently different for products in different periods, indicating that methods for producing ceramics or kinds of clay used were different. The contents of some other trace elements such as hafnium, tantalum, thorium and uranium show the same regularity in difference of composition also

  18. In-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    International Nuclear Information System (INIS)

    The demand and use of precision grinding of structural ceramics continue to increase as the worldwide advanced ceramic industry surpasses $20 billion is sales. Included in this industry are engineering structural ceramics, electronic ceramics, bioceramics and others. These materials are used in applications such as engine components, casting and extrusion dies, bearings, medical implants, nozzles, thermal insulators, and more. Along with the variety of ceramic applications comes a broad range of precision requirements, which in turn leads to various required processes to accommodate a spectrum of specifications. A process for grinding ceramic components to micrometer tolerances was employed and further developed at Lawrence Livermore National Laboratory for two separate grinding projects

  19. In-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Piscotty, M.A.; Davis, P.J.; Saito, T.T.; Blaedel, K.L.; Griffith, L.

    1997-08-01

    The demand and use of precision grinding of structural ceramics continue to increase as the worldwide advanced ceramic industry surpasses $20 billion is sales. Included in this industry are engineering structural ceramics, electronic ceramics, bioceramics and others. These materials are used in applications such as engine components, casting and extrusion dies, bearings, medical implants, nozzles, thermal insulators, and more. Along with the variety of ceramic applications comes a broad range of precision requirements, which in turn leads to various required processes to accommodate a spectrum of specifications. A process for grinding ceramic components to micrometer tolerances was employed and further developed at Lawrence Livermore National Laboratory for two separate grinding projects.

  20. Development in laser peening of advanced ceramics

    Science.gov (United States)

    Shukla, Pratik; Smith, Graham C.; Waugh, David G.; Lawrence, Jonathan

    2015-07-01

    Laser peening is a well-known process applicable to surface treat metals and alloys in various industrial sectors. Research in the area of laser peening of ceramics is still scarce and a complete laser-ceramic interaction is still unreported. This paper focuses on laser peening of SiC ceramics employed for cutting tools, armor plating, dental and biomedical implants, with a view to elucidate the unreported work. A detailed investigation was conducted with 1064nm Nd:YAG ns pulse laser to first understand the surface effects, namely: the topography, hardness, KIc and the microstructure of SiC advanced ceramics. The results showed changes in surface roughness and microstructural modification after laser peening. An increase in surface hardness was found by almost 2 folds, as the diamond footprints and its flaws sizes were considerably reduced, thus, enhancing the resistance of SiC to better withstand mechanical impact. This inherently led to an enhancement in the KIc by about 42%. This is attributed to an induction of compressive residual stress and phase transformation. This work is a first-step towards the development of a 3-dimensional laser peening technique to surface treat many advanced ceramic components. This work has shown that upon tailoring the laser peening parameters may directly control ceramic topography, microstructure, hardness and the KIc. This is useful for increasing the performance of ceramics used for demanding applications particularly where it matters such as in military. Upon successful peening of bullet proof vests could result to higher ballistic strength and resistance against higher sonic velocity, which would not only prevent serious injuries, but could also help to save lives of soldiers on the battle fields.

  1. PREFACE: 3rd International Congress on Ceramics (ICC3)

    Science.gov (United States)

    Niihara, Koichi; Ohji, Tatsuki; Sakka, Yoshio

    2011-10-01

    Early in 2005, the American Ceramic Society, the European Ceramic Society and the Ceramic Society of Japan announced a collaborative effort to provide leadership for the global ceramics community that would facilitate the use of ceramic and glass materials. That effort resulted in an agreement to organize a new biennial series of the International Congress on Ceramics, convened by the International Ceramic Federation (ICF). In order to share ideas and visions of the future for ceramic and glass materials, the 1st International Congress on Ceramics (ICC1) was held in Canada, 2006, under the organization of the American Ceramic Society, and the 2nd Congress (ICC2) was held in Italy, 2008, hosted by the European Ceramic Society. Organized by the Ceramic Society of Japan, the 3rd Congress (ICC3) was held in Osaka, Japan, 14-18 November 2010. Incorporating the 23rd Fall Meeting of the Ceramic Society of Japan and the 20th Iketani Conference, ICC3 was also co-organized by the Iketani Science and Technology Foundation, and was endorsed and supported by ICF, Asia-Oceania Ceramic Federation (AOCF) as well as many other organizations. Following the style of the previous two successful Congresses, the program was designed to advance ceramic and glass technologies to the next generation through discussion of the most recent advances and future perspectives, and to engage the worldwide ceramics community in a collective effort to expand the use of these materials in both conventional as well as new and exciting applications. ICC3 consisted of 22 voluntarily organized symposia in the most topical and essential themes of ceramic and glass materials, including Characterization, design and processing technologies Electro, magnetic and optical ceramics and devices Energy and environment related ceramics and systems Bio-ceramics and bio-technologies Ceramics for advanced industry and safety society Innovation in traditional ceramics It also contained the Plenary Session and the

  2. Fiscal 1997 report of the R and D result of industrial science and technology. R and D on synergy ceramics (R and D on an ultrahigh-temperature gas turbine for power generation); 1997 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu (hatsuden`yo chokoon gas turbine no kenkyu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    For development of high-efficiency power generation gas turbines using petroleum substituting energy, the process technology which can highly harmonize conflicting characteristics and various functions was developed for new ceramic materials. This paper summarizes the result in fiscal 1997. On design technology of the characteristics harmonizing process, the design and synthesis of ceramic precursors were made by using chemical reaction of metal organics. On analysis of fracture behavior by controlling microscopic and macroscopic particle shapes, orientations were observed by convergent ion beam. On control technology of a structure formation process, study was made on continuous pore shape control to form porous material with uni-directionally arranged pores in ceramic matrix, interface control between particles to decrease a plastic deformation temperature and improve a heat insulation, interface control between phases of a rare-earth silicate/silicon-carbide-based composite, boundary control between layers of piezoelectric ceramics, and boundary control of the composite where inorganic-organic hybrids occupy the interface between ceramic particles. 79 refs., 193 figs., 15 tabs.

  3. Achievement report for fiscal 1998 on research and development of industrial science technologies. Research and development on synergy ceramics (research and development of ultra-high temperature gas turbines for electric power generation); 1998 nendo shinaji ceramics no kenkyu kaihatsu. Hatsuden'yo koon gas turbine no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This paper describes development of synergy ceramics. In developing a technology to design property fusion processes, studies were made on control of nano-structures by using a high-order nano-structure process, and on evaluation of micro region properties. Such nanocomposite bodies were selected for the object as piezoelectric ceramics PZT group (which increases mechanical characteristics and durability without impeding electric characteristics) and alumina-group YAG (which enhances high-temperature strength). Three-dimensional analyses were performed on particle morphology and crack structures by using focusing ion beams as a study on destruction behavior by means of microscopic and macroscopic particle morphology control. This paper reports the achievements of research and development on control of continuous small pore morphology (uni-directionally pierced pores on a new-type low expansion material used as matrix), intra-particle interface (discusses methods to micronize silicon nitride ceramics tissues), intra-layer interface (oxide-based ceramics are laminated on surface to improve oxidation and heat resistance without impeding high-temperature mechanical properties of non-oxide-based ceramics), intra-layer boundary (Pb-based double composition piezoelectric body having stable layer interface), and boundaries between inorganic and organic matters. (NEDO)

  4. Study of parameters of heat treatment in obtaining glass ceramic materials with addition of the industrial waste; Estudo de parametros de tratamento termico na obtencao de materiais vitroceramicos com a adicao de residuos industriais

    Energy Technology Data Exchange (ETDEWEB)

    Kniess, C.T., E-mail: kniesscl@yahoo.com.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Prates, P.B.; Martins, G.J.M.; Riella, H.G.; Matsinhe, Jonas; Kuhnen, N.C. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2012-07-01

    The production of materials from crystallization of glass, called glass ceramic, have proved interesting by the possibility of development of different microstructures, with reduced grain size and the presence of residual amorphous phase in different quantities. The method that uses the differential thermal analysis (DTA) provides research on the material properties over a wide temperature range, it's widely applied to crystallization processes of glass ceramic materials. Within this context, this paper aims to study the kinetics of nucleation and crystal growth in glass ceramic materials in the system SiO{sub 2}- Al{sub 2}O{sub 3}-Li{sub 2}O, obtained with the addition of mineral coal bottom ash as source of aluminosilicates, through the technique of differential thermal analysis. (author)

  5. Wettable Ceramic-Based Drained Cathode Technology for Aluminum Electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    J.N. Bruggeman; T.R. Alcorn; R. Jeltsch; T. Mroz

    2003-01-09

    The goal of the project was to develop the ceramic based materials, technology, and necessary engineering packages to retrofit existing aluminum reduction cells in order to reduce energy consumption required for making primary aluminum. The ceramic materials would be used in a drained cathode configuration which would provide a stable, molten aluminum wetted cathode surface, allowing the reduction of the anode-cathode distance, thereby reducing the energy consumption. This multi-tasked project was divided into three major tasks: (1) Manufacturing and laboratory scale testing/evaluation of the ceramic materials, (2) Pilot scale testing of qualified compositions from the first task, and (3) Designing, retrofitting, and testing the ceramic materials in industrial cells at Kaiser Mead plant in Spokane, Washington. Specific description of these major tasks can be found in Appendix A - Project Scope. Due to the power situation in the northwest, the Mead facility was closed, thus preventing the industrial cell testing.

  6. Catalyzed Ceramic Burner Material

    Energy Technology Data Exchange (ETDEWEB)

    Barnes, Amy S., Dr.

    2012-06-29

    Catalyzed combustion offers the advantages of increased fuel efficiency, decreased emissions (both NOx and CO), and an expanded operating range. These performance improvements are related to the ability of the catalyst to stabilize a flame at or within the burner media and to combust fuel at much lower temperatures. This technology has a diverse set of applications in industrial and commercial heating, including boilers for the paper, food and chemical industries. However, wide spread adoption of catalyzed combustion has been limited by the high cost of precious metals needed for the catalyst materials. The primary objective of this project was the development of an innovative catalyzed burner media for commercial and small industrial boiler applications that drastically reduce the unit cost of the catalyzed media without sacrificing the benefits associated with catalyzed combustion. The scope of this program was to identify both the optimum substrate material as well as the best performing catalyst construction to meet or exceed industry standards for durability, cost, energy efficiency, and emissions. It was anticipated that commercial implementation of this technology would result in significant energy savings and reduced emissions. Based on demonstrated achievements, there is a potential to reduce NOx emissions by 40,000 TPY and natural gas consumption by 8.9 TBtu in industries that heavily utilize natural gas for process heating. These industries include food manufacturing, polymer processing, and pulp and paper manufacturing. Initial evaluation of commercial solutions and upcoming EPA regulations suggests that small to midsized boilers in industrial and commercial markets could possibly see the greatest benefit from this technology. While out of scope for the current program, an extension of this technology could also be applied to catalytic oxidation for volatile organic compounds (VOCs). Considerable progress has been made over the course of the grant

  7. Development of small ceramic gas turbines for cogeneration

    International Nuclear Information System (INIS)

    Details of the project at NEDO to develop 300 kW ceramic gas turbines with a thermal efficiency of ≥42% at a turbine inlet temperature (TIT) of 1,350oC. The project is part of the 'New Sunshine Projects' promoted by Japan's Agency of Industrial Science and Technology and the Ministry of International Trade and Industry. So far, a thermal efficiency of 37% at a TIT of 1,280oC has been achieved by a basic ceramic gas turbine (CGT). Work to develop pilot CGTs to achieve the final target is being carried out alongside research and development of ceramic parts and improved performance of ceramic components for CGTs. One group of engine and ceramic manufacturers is developing a single shaft regenerative cycle CGT (CGT 301) and a second group a double shaft type (CGT 302). The heat-resistant ceramic parts, nitrogen oxide emissions and performance of these two prototypes are outlined and the properties of the ceramic materials used are indicated. Market estimates and economics are noted

  8. Microwave processing of ceramic oxide filaments. Annual report, FY1997

    Energy Technology Data Exchange (ETDEWEB)

    Vogt, G.J.

    1998-12-31

    The objective of the microwave filament processing project is to develop microwave techniques to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company. Continuous ceramic filaments are a principal component in many advanced high temperature materials like continuous fiber ceramic composites (CFCC) and woven ceramic textiles. The use of continuous ceramic filaments in CFCC radiant burners, gas turbines, waste incineration, and hot gas filters in U.S. industry and power generation is estimated to save at least 2.16 quad/yr by year 2010 with energy cost savings of at least $8.1 billion. By year 2010, continuous ceramic filaments and CFCC`s have the potential to abate pollution emissions by 917,000 tons annually of nitrous oxide and 118 million tons annually of carbon dioxide (DOE Report OR-2002, February, 1994).

  9. Microelectrical Discharge Machining: A Suitable Process for Machining Ceramics

    Directory of Open Access Journals (Sweden)

    Andreas Schubert

    2015-01-01

    Full Text Available Today ceramics are used in many industrial applications, for example, in the biomedical field, for high-temperature components or for cutting tools. This is attributed to their excellent mechanical and physical properties, as low density, high strength, and hardness or chemical resistance. However, these specific mechanical properties lead to problems regarding the postprocessing of ceramics. In particular, cutting processes require expensive tools which cause high manufacturing costs to machine ceramics. Consequently, there is a demand for alternative machining processes. Microelectrical discharge machining (micro-EDM is a thermal abrasion process which is based on electrical discharges between a tool and a workpiece. The advantages of micro-EDM are more and more in focus for ceramic machining. These advantages include the process of being a noncontact technology, an independency of material brittleness and hardness, a low impact on the material, and the achievable microstructures. This paper presents the current state of investigations regarding micro-EDM of ceramics. Beside the process principle of EDM, the used procedures for machining ceramics and insulating ceramics are described. Furthermore several machining examples are presented to demonstrate the possibilities of the micro-EDM process with regard to the machining of ceramics.

  10. Clays, clay minerals and cordierite ceramics - a review

    OpenAIRE

    Marta Valaskova

    2015-01-01

    The conventional methods for the synthesis of cordierite ceramics include the solid-state sintering of individual oxides of magnesium, aluminium and silicon of the corresponding chemical composition of cordierite, or sintering of the natural raw materials. Clays are used in the ceramics industries largely because of their contribution to the molding and drying properties. The most effective use of clays meets with the problems of the improvement of the working properties of clays and...

  11. Towards practical uses of ion bombardment in ceramics

    International Nuclear Information System (INIS)

    Recent work at the Royal Melbourne Institute of Technology and in laboratories elsewhere, is reviewed to show that ion bombardment techniques of surface modification of ceramics are getting close to practical/industrial uses. Some properties altered are hardness, compressive stress, fracture toughness, flexural strength, friction, wear, adhesion of metallic films onto ceramics and sinterability of powders. A promising area of application - solid lubricant films is discussed in detail. 9 refs., 8 figs

  12. Solidification of alpha-bearing wastes in a ceramic matrix

    International Nuclear Information System (INIS)

    At the Karlsruher Nuclear Resaerch Center ceramic materials are evaluated as a matrix for alpha.bearing wastes, i.e. dissolver residues from reprocessing, liqiud alpha-cencentrates, ashes and residues from the acid digestion process. Included in these experiments were α-containing sudgles as they are generated by the separation of the active species from MLW-concentrates. Caoline, clay, feldspar and quartz are selected as teh raw materials as in the ceramic industry. (orig./RB)

  13. A indústria cerâmica vermelha de Campos dos Goitacazes e a inclusão social das artesãs da baixada campista através do projeto Caminhos de Barro The red ceramic industry in Campos dos Goitacazes and the social inclusion of artisans from Baixada Campista through the Caminhos de Barro project

    Directory of Open Access Journals (Sweden)

    I. S. Ramos

    2008-09-01

    Full Text Available O Parque industrial de Campos dos Goytacazes é formado por mais de cem cerâmicas, absorvendo, segundo informações do próprio segmento, cerca de 5000 funcionários. Este tipo de trabalho, de um modo geral, emprega pessoas capazes de suportar serviços pesados, excluindo desta forma mulheres, idosos e portadores de deficiência. O Projeto Caminhos de Barro, implantado pela Universidade Estadual do Norte Fluminense Darcy Ribeiro (UENF, no ano de 2000, tem como finalidade capacitar, na arte cerâmica artesanal, essas comunidades excluídas do processo industrial de produção de tijolos e telhas. O presente trabalho tem como primícia contribuir para uma melhora na tecnologia adotada, pela primeira geração de artesãs formada na Oficina Caminhos de Barro, adequando a matéria prima utilizada à nova atividade através de mapeamento, classificação e caracterização dos materiais da região na forma in natura, ocupando-se, igualmente do seu comportamento após a queima. A mesma análise técnica utilizada para caracterização e adequação dos produtos industrializados pelas industrias cerâmicas mostrou-se também adequada para o artesanato. A matéria prima estudada, em principio, apresentou as qualidades necessárias ao trabalho artesanal como pode ser observado pelos produtos obtidos levando a um menor grau de perda. Porém a criação de um padrão mais adequado de matéria prima a ser utilizado na arte cerâmica da baixada campista demandará, portanto, mais tempo, recursos e estudo, pois as propriedades desejadas de cada artefato tais como: cor, permeabilidade e acabamento podem estar associados a pequenas variações físicas e mineralógicas.The industrial park of the Campos dos Goytacazes is formed for more than one hundred ceramics, absorbing, by mean information of the proper segment, about 5000 employees. This type of work in a general way uses capable person to support heavy services excluding: women, deficient and old person

  14. Materials Development Program: Ceramic Technology Project bibliography, 1984--1992

    Energy Technology Data Exchange (ETDEWEB)

    1994-03-01

    The Ceramic Technology [for Advanced Heat Engines] Project was begun in 1983 to meet the ceramic materials needs of the companion DOE automotive engine program, the Advanced Gas Turbine (AGT) project, and the Heavy Duty Transport (low-heat-rejection, heavy-duty diesel) project. Goal is to develop an industry technology base for reliable and cost effective ceramics for applications in advanced automotive gas turbine and diesel engines. Research areas were identified following extensive input from industry and academia. Majority of research is done by industry (60%); work is also done at colleges and universities, in-house, and at other national laboratories and government agencies. In the beginning, reliability of ceramic components was the key issue. The reliability issues have largely been met and, at the present time, cost is the driving issue, especially in light of the highly cost-sensitive automotive market. Emphasis of the program has now been shifted toward developing cost-effective ceramic components for high-performance engines in the near-term. This bibliography is a compilation of publications done in conjunction with the Ceramic Technology Project since its beginning. Citations were obtained from reports done by participants in the project. We have tried to limit citations to those published and easily located. The end date of 1992 was selected.

  15. 基于波特五力模型的景德镇陶瓷文化创意产业基地竞争分析%Analysis of Jingdezhen Ceramic Creative Culture Industry Base Based on the Potter's Five Powers Model of Competition

    Institute of Scientific and Technical Information of China (English)

    许剑雄; 余慧

    2014-01-01

    景德镇陶瓷文化创意产业基地在发展的过程中虽然取得了一定的成绩,但也面临着来自各方的竞争压力,笔者立足景德镇陶瓷文化创意产业基地的竞争现状,借助波特五力模型对其竞争压力进行分析,进而提出其提升竞争力的对策及建议。%Jingdezhen ceramic cultural and creative industry base in the development process has made some achievements, but also faces the competition pressure from all sides,competition situation based on the Jingdezhen ceramic cultural and creative industry base,with the help of Potter's five forces model to analyze the pressure of competition,and puts forward the countermeasures and suggestions to enhance the competitiveness of the.

  16. Preliminary analysis of the regolithic clay covers from the region of Alfenas, Minas Gerais, Brazil, aiming to evaluate its use in the traditional ceramic industry; Analise preliminar das coberturas regoliticas argilosas da regiao de Alfenas, Minas Gerais, Brasil, visando sua utilizacao na industria de ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Gaspar Junior, L.A.; Varajao, A.F.D.C. [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Escola de Minas. Dept. de Geologia; Moreno, M.M.T. [Universidade Estadual Paulista (UNESP), Rio Claro, SP (Brazil). Dept. de Petrologia e Metalogenia

    2009-07-01

    The region of Alfenas, in the state of Minas Gerais, Brazil, is predominantly constituted of Pre-Cambrian rocks with well developed alteration profiles in association with colluvial and alluvial sediments. No study to date has examined in detail its potential use in the ceramic industry. The scarce knowledge of its mineralogical and technological properties limits its value and consequently its industrial use. Until now, these clay materials have been used in a rudimental manner, in small scale in the fabrication of red tiles. The present study aimed at analyzing these clays mineralogically (X-ray diffraction), chemically (major and minor elements by X-ray fluorescence and organic carbon analysis) and technologically (pressing granulometric distribution; mechanical resistance; water absorption, apparent porosity; linear firing shrinkage; color of firing and others) in order to better understand the raw material and develop adequate technological applications. The best results of ceramic properties were the samples with higher organic content (more plastic clays) and higher values of Al{sub 2}O{sub 3} (kaolinite and gibbsite) and Fe{sub 2}O{sub 3} as well lower SiO{sub 2} content and finer grain size which contribute to a better sintering. (author)

  17. Potential of innovative ceramics for turbine applications.

    OpenAIRE

    Jankoviak, A.; Valle, R.; Parlier, M.

    2013-01-01

    Improving the thermal efficiency of aircraft gas turbines and of thermal power generation systems is of great interest for industry. Despite the various studies performed to increase their heat-resistance, the use of nickel-based superalloys at temperatures beyond 1150°C will be difficult. For higher temperatures, new high temperature structural materials are required. In this context, ceramics offer many advantages compared to Ni-based superalloys: a lower density and a better resistance to ...

  18. Rendering mortars with incorporation of ceramic aggregates

    OpenAIRE

    Mª Rosário Veiga; João Silva; Jorge Brito

    2008-01-01

    In this paper the experimental evaluation of the water-related performance of rendering mortars with incorporation of recycled products is presented, based on three different research vectors: addition of fine recycled aggregates; reduction of the cement content (with simultaneous addition of fines); and replacement of sand with recycled material, with the same overall grading curve. The material presented here as recyclable is brick waste from the ceramics and construction industries.

  19. Joining of ultra-high temperature ceramics

    OpenAIRE

    Silvestroni, Laura; Sciti, Diletta; Esposito, Laura; Glaeser, Andreas

    2012-01-01

    In the last decade, ultra-high temperature ceramics raised renewed interest after the first studies in the 60's. Thanks to their high melting point, superior to any group of materials, and to their set of interesting physical and engineering properties, they find application in aerospace industry, propulsion field, as cladding materials in generation IV nuclear reactors and solar absorbers in novel HT CSP systems. Recent efforts were devoted to the achievement of high strength and toughness m...

  20. Light emitting ceramic device

    Science.gov (United States)

    Valentine, Paul; Edwards, Doreen D.; Walker, Jr., William John; Slack, Lyle H.; Brown, Wayne Douglas; Osborne, Cathy; Norton, Michael; Begley, Richard

    2010-05-18

    A light-emitting ceramic based panel, hereafter termed "electroceramescent" panel, is herein claimed. The electroceramescent panel is formed on a substrate providing mechanical support as well as serving as the base electrode for the device. One or more semiconductive ceramic layers directly overlay the substrate, and electrical conductivity and ionic diffusion are controlled. Light emitting regions overlay the semiconductive ceramic layers, and said regions consist sequentially of a layer of a ceramic insulation layer and an electroluminescent layer, comprised of doped phosphors or the equivalent. One or more conductive top electrode layers having optically transmissive areas overlay the light emitting regions, and a multi-layered top barrier cover comprising one or more optically transmissive non-combustible insulation layers overlay said top electrode regions.

  1. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.

    1996-06-01

    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  2. Oxygen Transport Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    S. Bandopadhyay; N. Nagabhushana; Thomas W. Eagar; Harold R. Larson; Raymundo Arroyave; X.-D Zhou; Y.-W. Shin; H.U. Anderson; Nigel Browning; Alan Jacobson; C.A. Mims

    2003-11-01

    The present quarterly report describes some of the initial studies on newer compositions and also includes newer approaches to address various materials issues such as in metal-ceramic sealing. The current quarter's research has also focused on developing a comprehensive reliability model for predicting the structural behavior of the membranes in realistic conditions. In parallel to industry provided compositions, models membranes have been evaluated in varying environment. Of importance is the behavior of flaws and generation of new flaws aiding in fracture. Fracture mechanics parameters such as crack tip stresses are generated to characterize the influence of environment. Room temperature slow crack growth studies have also been initiated in industry provided compositions. The electrical conductivity and defect chemistry of an A site deficient compound (La{sub 0.55}Sr{sub 0.35}FeO{sub 3}) was studied. A higher conductivity was observed for La{sub 0.55}Sr{sub 0.35}FeO{sub 3} than that of La{sub 0.60}Sr{sub 0.40}FeO{sub 3} and La{sub 0.80}Sr{sub 0.20}FeO{sub 3}. Defect chemistry analysis showed that it was primarily contributed by a higher carrier concentration in La{sub 0.55}Sr{sub 0.35}FeO{sub 3}. Moreover, the ability for oxygen vacancy generation is much higher in La{sub 0.55}Sr{sub 0.35}FeO{sub 3} as well, which indicates a lower bonding strength between Fe-O and a possible higher catalytic activity for La{sub 0.55}Sr{sub 0.35}FeO{sub 3}. The program continued to investigate the thermodynamic properties (stability and phase separation behavior) and total conductivity of prototype membrane materials. The data are needed together with the kinetic information to develop a complete model for the membrane transport. Previous report listed initial measurements on a sample of La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-x} prepared in-house by Praxair. Subsequently, a second sample of powder from a larger batch of sample were characterized and compared

  3. Reinforcement of ceramic materials

    International Nuclear Information System (INIS)

    In the commercial field, greater reproduceability of ceramic materials was achieved by systematic process control of the steps in manufacture. By improvement of the microstructure design, the strength and toughness against tearing of the materials were increased. The articles give a survey of theoretical and experimental results in manufacture and of the composition of ceramics with reinforced structure. Preferred materials are zirconium-, aluminium- and yttrium oxide, silicon oxide and -nitride and titanium- and silicon carbide. (DG)

  4. Statistic><Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede

    2008-01-01

    Co-organizer for and participant at the exhibition: Statistic><Ceramics The Röhsska Museum of Design and Decorative Arts; Gothenborg 5/2-16/3 2008 Museum fur Kunst und Gewerbe, Hamburg 3/4-27/4 2008......Co-organizer for and participant at the exhibition: Statistic><Ceramics The Röhsska Museum of Design and Decorative Arts; Gothenborg 5/2-16/3 2008 Museum fur Kunst und Gewerbe, Hamburg 3/4-27/4 2008...

  5. Selecting Ceramics - Introduction

    OpenAIRE

    Cassidy, M.

    2002-01-01

    AIM OF PRESENTATION: To compare a number of materials for extracoronal restoration of teeth with particular reference to CAD-CAM ceramics. CASE DESCRIPTION AND TREATMENT CARRIED OUT: This paper will be illustrated using clinical examples of patients treated using different ceramic restorations to present the advantages and disadvantages and each technique. The different requirements of tooth preparation, impression taking and technical procedures of each system will be presented and compar...

  6. Tratabilidade de solos tropicais contaminados por resíduos da indústria de revestimentos cerâmicos Treatability of tropical soils contaminated by solid wastes from ceramic tile industry

    Directory of Open Access Journals (Sweden)

    Luciana Pena de Oliveira

    2008-03-01

    Full Text Available Este trabalho de pesquisa buscou investigar a eficácia da remoção de chumbo (Pb e zinco (Zn de uma área contaminada pelo depósito inadequado de resíduos de indústrias de revestimentos cerâmicos do pólo de Santa Gertrudes (São Paulo, Brasil, ocorrido há cerca de trinta anos atrás. Foram avaliados três processos de lixiviação: lavagem com ácido sulfúrico concentrado e por soluções de peróxido de hidrogênio a 30% e de ácido clorídrico 0,1 M. Os resultados obtidos mostraram que o tratamento com peróxido de hidrogênio não removeu Pb e Zn; que a lavagem com ácido sulfúrico concentrado promoveu a redução de 50% dos teores de Zn e a solução de ácido clorídrico 0,1 M reduziu os teores de Pb e Zn em 15% e 10%, respectivamente. O teor remanescente de Zn no solo tratado com ácido sulfúrico concentrado foi de 117 mg/kg e os de Pb e Zn no solo lavado com a solução de ácido clorídrico 0,1 M, de 806 mg/kg e 213 mg/kg, respectivamente, valores estes inferiores aos de intervenção estabelecidos pelo órgão de controle ambiental paulista.The aim of this research was to evaluate different leaching processes to the removal of lead (Pb and zinc (Zn from tropical soil contaminated by inappropriate past deposition of wastes from ceramic tile industries of Santa Gertrudes (São Paulo, Brazil. Three soil washing processes were investigated: with concentrated sulphuric acid, with a 30% solution of hydrogen peroxide and with 0.1M solution of hydrochloric acid. The results indicated that the treatment with hydrogen peroxide did not remove Pb and Zn significantly; the washing with concentrated sulphuric acid caused a 50% reduction of Zn contents and the 0.1M solution of hydrochloric acid reduced Pb and Zn contents in 15% and 10%, respectively. The Zn content remaining in the soil processed with concentrated sulphuric acid was 117 mg/kg and the Pb and Zn contents remaining in the soil processed with 0.1M solution of hydrochloric acid

  7. Preparation of novel ceramics with high CaO content from steel slag

    International Nuclear Information System (INIS)

    Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

  8. Ceramic electrolyte coating and methods

    Science.gov (United States)

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2007-08-28

    Aqueous coating slurries useful in depositing a dense coating of a ceramic electrolyte material (e.g., yttrium-stabilized zirconia) onto a porous substrate of a ceramic electrode material (e.g., lanthanum strontium manganite or nickel/zirconia) and processes for preparing an aqueous suspension of a ceramic electrolyte material and an aqueous spray coating slurry including a ceramic electrolyte material. The invention also includes processes for depositing an aqueous spray coating slurry including a ceramic electrolyte material onto pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  9. Clinical application of bio ceramics

    Science.gov (United States)

    Anu, Sharma; Gayatri, Sharma

    2016-05-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  10. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  11. Ceramic Technology Project, semiannual progress report for October 1993 through March 1994

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1994-09-01

    The Ceramic Technology Project was originally developed by the Department of Energy`s Office of Transportation Systems (OTS) in Conservation and Renewable Energy. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. An assessment of needs was completed, and a five-year project plan was developed with extensive input from private industry. In July 1990, the original plan was updated through the estimated completion of development in 1993. The original objective of the project was to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. During the course of the Ceramic Technology Project, remarkable progress has been made in the development of reliable structural ceramics. The direction of the Ceramic Technology Project is now shifting toward reducing the cost of ceramics to facilitate commercial introduction of ceramic components for near-term engine applications. In response to extensive input from industry, the plan is to extend the engine types which were previously supported (advanced gas turbine and low-heat-rejection diesel engines) to include near-term (5-10 years) applications in conventional automobile and diesel truck engines. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. A systematic approach to reducing the cost of components is envisioned.

  12. "China" Says Goodbye to Low Prices——Ceramics Exhibitors Lift Prices on Canton Fair

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Raising price, an important consensus From the reduction of export tax rebate rate by 5%~7% to the rising threshold of the ceramics importers, and from the restrictions on energy consumption to the price hike of raw materials and fuels... Since this year China's ceramics industry has been facing increasing pressure.

  13. Boric oxide or boric acid sintering aid for sintering ceramics

    International Nuclear Information System (INIS)

    The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H3BO3, B2O3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 10000C to form a porous body. The liquid sintering aid of B2O3 and/or H3BO3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 22000C to produce the sintered ceramic article. (U.K.)

  14. Continuous fiber ceramic matrix composites for heat engine components

    Science.gov (United States)

    Tripp, David E.

    1988-01-01

    High strength at elevated temperatures, low density, resistance to wear, and abundance of nonstrategic raw materials make structural ceramics attractive for advanced heat engine applications. Unfortunately, ceramics have a low fracture toughness and fail catastrophically because of overload, impact, and contact stresses. Ceramic matrix composites provide the means to achieve improved fracture toughness while retaining desirable characteristics, such as high strength and low density. Materials scientists and engineers are trying to develop the ideal fibers and matrices to achieve the optimum ceramic matrix composite properties. A need exists for the development of failure models for the design of ceramic matrix composite heat engine components. Phenomenological failure models are currently the most frequently used in industry, but they are deterministic and do not adequately describe ceramic matrix composite behavior. Semi-empirical models were proposed, which relate the failure of notched composite laminates to the stress a characteristic distance away from the notch. Shear lag models describe composite failure modes at the micromechanics level. The enhanced matrix cracking stress occurs at the same applied stress level predicted by the two models of steady state cracking. Finally, statistical models take into consideration the distribution in composite failure strength. The intent is to develop these models into computer algorithms for the failure analysis of ceramic matrix composites under monotonically increasing loads. The algorithms will be included in a postprocessor to general purpose finite element programs.

  15. Ceramic ware waste as coarse aggregate for structural concrete production.

    Science.gov (United States)

    García-González, Julia; Rodríguez-Robles, Desirée; Juan-Valdés, Andrés; Morán-Del Pozo, Julia M; Guerra-Romero, M Ignacio

    2015-01-01

    The manufacture of any kind of product inevitably entails the production of waste. The quantity of waste generated by the ceramic industry, a very important sector in Spain, is between 5% and 8% of the final output and it is therefore necessary to find an effective waste recovery method. The aim of the study reported in the present article was to seek a sustainable means of managing waste from the ceramic industry through the incorporation of this type of waste in the total replacement of conventional aggregate (gravel) used in structural concrete. Having verified that the recycled ceramic aggregates met all the technical requirements imposed by current Spanish legislation, established in the Code on Structural Concrete (EHE-08), then it is prepared a control concrete mix and the recycled concrete mix using 100% recycled ceramic aggregate instead of coarse natural aggregate. The concretes obtained were subjected to the appropriate tests in order to conduct a comparison of their mechanical properties. The results show that the concretes made using ceramic sanitary ware aggregate possessed the same mechanical properties as those made with conventional aggregate. It is therefore possible to conclude that the reuse of recycled ceramic aggregate to produce recycled concrete is a feasible alternative for the sustainable management of this waste. PMID:25188783

  16. International Engineering Foundation Conference on the Plastic Deformation of Ceramics

    CERN Document Server

    Brookes, Chris; Routbort, Jules

    1995-01-01

    This proceedings volume, "Plastic Deformation of Ceramics," constitutes the papers of an international symposium held at Snowbird, Utah from August 7-12, 1994. It was attended by nearly 100 scientists and engineers from more than a dozen countries representing academia, national laboratories, and industry. Two previous conferences on this topic were held at The Pennsylvania State University in 1974 and 1983. Therefore, the last major international conference focusing on the deformation of ceramic materials was held more than a decade ago. Since the early 1980s, ceramic materials have progressed through an evolutionary period of development and advancement. They are now under consideration for applications in engineering structures. The contents of the previous conferences indicate that considerable effort was directed towards a basic understanding of deformation processes in covalently bonded or simple oxide ceramics. However, now, more than a decade later, the focus has completely shifted. In particular, the...

  17. Piezoelectric Ceramics and Their Applications

    Science.gov (United States)

    Flinn, I.

    1975-01-01

    Describes the piezoelectric effect in ceramics and presents a quantitative representation of this effect. Explains the processes involved in the manufacture of piezoelectric ceramics, the materials used, and the situations in which they are applied. (GS)

  18. Cooled Ceramic Turbine Vane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — N&R Engineering will investigate the feasibility of cooled ceramics, such as ceramic matrix composite (CMC) turbine blade concepts that can decrease specific...

  19. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  20. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  1. Ceramic microstructure and adhesion

    Science.gov (United States)

    Buckley, D. H.

    1985-01-01

    When a ceramic is brought into contact with a ceramic, a polymer, or a metal, strong bond forces can develop between the materials. The bonding forces will depend upon the state of the surfaces, cleanliness and the fundamental properties of the two solids, both surface and bulk. Adhesion between a ceramic and another solid are discussed from a theoretical consideration of the nature of the surfaces and experimentally by relating bond forces to interface resulting from solid state contact. Surface properties of ceramics correlated with adhesion include, orientation, reconstruction and diffusion as well as the chemistry of the surface specie. Where a ceramic is in contact with a metal their interactive chemistry and bond strength is considered. Bulk properties examined include elastic and plastic behavior in the surficial regions, cohesive binding energies, crystal structures and crystallographic orientation. Materials examined with respect to interfacial adhesive interactions include silicon carbide, nickel zinc ferrite, manganese zinc ferrite, and aluminum oxide. The surfaces of the contacting solids are studied both in the atomic or molecularly clean state and in the presence of selected surface contaminants.

  2. Synthetic flux as a whitening agent for ceramic tiles

    International Nuclear Information System (INIS)

    Highlights: • The synthetic flux acts as a whitening agent of firing color in raw material ceramics. • The raw material ceramics have high levels of the iron oxides and red color. • The different process obtained red color clays with hematite and illite phases. • The whiteness ceramic obtained herein can be used in a porcelain tile industry. - Abstract: A synthetic flux is proposed as a whitening agent of firing color in tile ceramic paste during the sinterization process, thus turning the red firing color into whiteness. By using this mechanism in the ceramic substrates, the stoneware tiles can be manufactured using low cost clays with high levels of iron oxides. This method proved to be an economical as well as commercial strategy for the ceramic tile industries because, in Brazil, the deposits have iron compounds as mineral component (Fe2O3) in most of the raw materials. Therefore, several compositions of tile ceramic paste make use of natural raw materials, and a synthetic flux in order to understand how the interaction of the iron element, in the mechanism of firing color ceramic, occurs in this system. The bodies obtained were fired at 1100 °C for 5 min in air atmosphere to promote the color change. After the heating, the samples were submitted to X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses. The results showed that the change of firing color occurs because the iron element, which is initially in the crystal structure of the hematite phase, is transformed into a new crystal (clinopyroxenes phase) formed during the firing, so as to make the final firing color lighter

  3. An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

    DEFF Research Database (Denmark)

    Pallesen, U.; Dijken van, J.W.V.

    2000-01-01

    The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative...... sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can...

  4. Ceramic vane drive joint

    Science.gov (United States)

    Smale, Charles H. (Inventor)

    1981-01-01

    A variable geometry gas turbine has an array of ceramic composition vanes positioned by an actuating ring coupled through a plurality of circumferentially spaced turbine vane levers to the outer end of a metallic vane drive shaft at each of the ceramic vanes. Each of the ceramic vanes has an end slot of bow tie configuration including flared end segments and a center slot therebetween. Each of the vane drive shafts has a cross head with ends thereof spaced with respect to the sides of the end slot to define clearance for free expansion of the cross head with respect to the vane and the cross head being configured to uniformly distribute drive loads across bearing surfaces of the vane slot.

  5. Enabling Technologies for Ceramic Hot Section Components

    Energy Technology Data Exchange (ETDEWEB)

    Venkat Vedula; Tania Bhatia

    2009-04-30

    Silicon-based ceramics are attractive materials for use in gas turbine engine hot sections due to their high temperature mechanical and physical properties as well as lower density than metals. The advantages of utilizing ceramic hot section components include weight reduction, and improved efficiency as well as enhanced power output and lower emissions as a result of reducing or eliminating cooling. Potential gas turbine ceramic components for industrial, commercial and/or military high temperature turbine applications include combustor liners, vanes, rotors, and shrouds. These components require materials that can withstand high temperatures and pressures for long duration under steam-rich environments. For Navy applications, ceramic hot section components have the potential to increase the operation range. The amount of weight reduced by utilizing a lighter gas turbine can be used to increase fuel storage capacity while a more efficient gas turbine consumes less fuel. Both improvements enable a longer operation range for Navy ships and aircraft. Ceramic hot section components will also be beneficial to the Navy's Growth Joint Strike Fighter (JSF) and VAATE (Versatile Affordable Advanced Turbine Engines) initiatives in terms of reduced weight, cooling air savings, and capability/cost index (CCI). For DOE applications, ceramic hot section components provide an avenue to achieve low emissions while improving efficiency. Combustors made of ceramic material can withstand higher wall temperatures and require less cooling air. Ability of the ceramics to withstand high temperatures enables novel combustor designs that have reduced NO{sub x}, smoke and CO levels. In the turbine section, ceramic vanes and blades do not require sophisticated cooling schemes currently used for metal components. The saved cooling air could be used to further improve efficiency and power output. The objectives of this contract were to develop technologies critical for ceramic hot section

  6. 陶瓷行业生产管理及成本核算信息化的曙光%The First Light of the Morning Shining on Cost Control and Application of Information Technology on Production Management in Ceramic Industry

    Institute of Scientific and Technical Information of China (English)

    麦穗生; 张仁云

    2011-01-01

    This article is mainly about the ceramics industry production management and cost control management information system which is developed by Alpha Bluetech (Guangzhou) ,Inc..The system use advanced thinking about management on architectural ceramics enterprises, at the same time it use information management tools to strengthen the management of production costs, procurement, inventories, sales market and production planning balance.So you can use it to reduce the cost of ceramic enterprise internal production, management and external market transaction, and improve the overall operation and management level, and increasing the profitability of enterprises.In the ceramic enterprise, it can improve the overall operation and management level, core competitiveness, and profit.Further more, it can help managers with learning more about production process, becoming more scientific and rational in command and the decision-making, teducing poor decisions and avoiding operational risks.%介绍了我公司为广东某陶瓷公司开发的陶瓷行业生产管理及成本核算管理信息系统.对建筑陶瓷企业利用先进的管理思想,信息管理手段对陶瓷企业加强生产成本、采购、仓储、销售市场、生产计划平衡等方面的管理.旨在降低陶瓷企业的内部生产、管理成本和外部市场交易成本,从而提高陶瓷企业的整体经营管理水平,增强陶瓷企业的核心竞争力,增加企业的盈利;使企业管理者对生产过程了解更透彻,指挥、决策更科学合理,减少决策失误,规避经营风险.

  7. Ceramic clays from the western part of the Tamnava Tertiary Basin, Serbia: Deposits and clay types

    Directory of Open Access Journals (Sweden)

    Radosavljević Slobodan

    2014-01-01

    Full Text Available Based on geological, mineralogical, physical, chemical and technological investigations in the Tamnava Tertiary Basin near Šabac town (western Serbia, deposits of ceramic clays were studied. These ceramic clays are composed of kaolin-illite with a variable content of quartz, feldspars, mica, iron oxides and hydroxides, and organic matter. Four main types of commercial clays were identified: i red-yellow sandy-gravely (brick clays; ii grey-white poor sandy (ceramic clays; iii dark-carbonaceous (ceramic clays; and iv lamellar (“interspersed” fatty, poor sandy (highly aluminous and ferrous clays. Ceramic clays are defined as medium to high plastic with different ranges of sintering temperatures, which makes them suitable for the production of various kinds of materials in the ceramic industry. [Projekat Ministarstva nauke Republike Srbije, br. OI-176016

  8. A view of microstructure with technological behavior of waste incorporated ceramic bricks.

    Science.gov (United States)

    Nirmala, G; Viruthagiri, G

    2015-01-25

    Production of ceramic bricks from mixtures of ceramic industry wastes (up to 50 wt%) from the area of Vriddhachalam, Cuddalore district, Tamilnadu, India and kaolinitic clay from Thiruvananthapuram district, Kerala were investigated. The firing behavior of the ceramic mixtures was studied by determining their changes in mineralogy and basic ceramic properties such as water absorption, porosity, compressive strength and firing shrinkage at temperatures ranging from 900 to 1200 °C in short firing cycles. The effect of the rejects addition gradually up to 50 wt% was analyzed with the variation of temperature on the mechanical properties and microstructure of the bricks. The highest compressive strength and lowest water absorption is observed for the sample with 40% rejects at 1100 °C which is supported by the results of SEM analysis. The resulting ceramic bricks exhibit features that suggest possibilities of using the ceramic rejects in the conventional brick making methods. PMID:25062052

  9. Progress on Porous Ceramic Membrane Reactors for Heterogeneous Catalysis over Ultrafine and Nano-sized Catalysts

    Institute of Scientific and Technical Information of China (English)

    JIANG Hong; MENG Lie; CHEN Rizhi; JIN Wanqin; XING Weihong; XU Nanping

    2013-01-01

    Heterogeneous catalysts with ultrafine or nano particle size have currently attracted considerable attentions in the chemical and petrochemical production processes,but their large-scale applications remain challenging because of difficulties associated with their efficient separation from the reaction slurry.A porous ceramic membrane reactor has emerged as a promising method to solve the problem concerning catalysts separation in situ from the reaction mixture and make the production process continuous in heterogeneous catalysis.This article presents a review of the present progress on porous ceramic membrane reactors for heterogeneous catalysis,which covers classification of configurations of porous ceramic membrane reactor,major considerations and some important industrial applications.A special emphasis is paid to major considerations in term of application-oriented ceramic membrane design,optimization of ceramic membrane reactor performance and membrane fouling mechanism.Finally,brief concluding remarks on porous ceramic membrane reactors are given and possible future research interests are also outlined.

  10. Supported microporous ceramic membranes

    Science.gov (United States)

    Webster, E.; Anderson, M.

    1993-12-14

    A method for the formation of microporous ceramic membranes onto a porous support includes placing a colloidal suspension of metal or metal oxide particles on one side of the porous support and exposing the other side of the porous support to a drying stream of gas or a reactive gas stream so that the particles are deposited on the drying side of the support as a gel. The gel so deposited can be sintered to form a supported ceramic membrane useful for ultrafiltration, reverse osmosis, or molecular sieving having mean pore sizes less than 100 Angstroms. 4 figures.

  11. Barium zirconate base ceramics

    International Nuclear Information System (INIS)

    The chemical corrosion at high temperatures is a serious problem in the refractory materials field, leading to degradation and bath contamination by elements of the refractory. The main objective of this work was to search for ceramics that could present higher resistance to chemical attack by aggressive molten oxides. The general behaviour of a ceramic material based on barium zirconate (Ba Zr O3) with the addition of different amounts of liquid phase former was investigated. The densification behaviour occurred during different heat treatments, as well as the microstructure development, as a function of the additives and their reactions with the main phase, were observed and are discussed. (author)

  12. Precision Finishing Of Ceramics

    Science.gov (United States)

    Bifano, T. G.; Blake, P. N.; Dow, T. A.; Scattergood, R. O.

    1987-01-01

    The manufacture of advanced ceramic components requires high accuracy and repeatibility in the control of the fabrication process. Surface finish in the nanometer range and excellent figure accuracy can be achieved if material can be removed from the surface without causing brittle fracture. To define the mechanism of "ductile" material removal, a series of experiments were initiated involving two processes: single-point diamond turning and diamond-wheel grinding. The results indicate that at small depths of cut, using stiff, well controlled machine tools, ceramic materials like silicon, silicon carbide, and germanium can be machined in a ductile regime.

  13. Automatic Defect Detection and Classification Technique from Image: A Special Case Using Ceramic Tiles

    CERN Document Server

    Rahaman, G M Atiqur

    2009-01-01

    Quality control is an important issue in the ceramic tile industry. On the other hand maintaining the rate of production with respect to time is also a major issue in ceramic tile manufacturing. Again, price of ceramic tiles also depends on purity of texture, accuracy of color, shape etc. Considering this criteria, an automated defect detection and classification technique has been proposed in this report that can have ensured the better quality of tiles in manufacturing process as well as production rate. Our proposed method plays an important role in ceramic tiles industries to detect the defects and to control the quality of ceramic tiles. This automated classification method helps us to acquire knowledge about the pattern of defect within a very short period of time and also to decide about the recovery process so that the defected tiles may not be mixed with the fresh tiles.

  14. Radionuclide contents and radiological risk to the population due to raw minerals and soil samples from the mining sites of quality ceramic and pottery industries in Akwa Ibom, Nigeria; Contenu en radionucleides et risque radiologique aux populations d'echantillons de sols et de mineraux bruts issus de sites miniers des industries de la poterie et de la ceramique de qualite a Akwa Ibom, Nigeria

    Energy Technology Data Exchange (ETDEWEB)

    Jibiri, N.N.; Esen, N.U. [Radiation and Health Physics Research Laboratory, Department of Physics, University of Ibadan, Ibadan (Nigeria)

    2011-01-15

    Samples of domestically produced industrial raw minerals and soil samples from three mining sites of quality ceramic/smelting and pottery industries in Akwa Ibom, Nigeria, were collected and analyzed for their {sup 226}Ra, {sup 232}Th and {sup 40}K contents using gamma-ray spectroscopy. The range of activity concentrations of the radionuclides in the industrial raw minerals were 17.55 {+-} 1.63 to 80.99 {+-} 2.61 Bq.kg{sup -1} for {sup 226}Ra, 7.64 {+-} 0.77 to 23.94 {+-} 0.92 Bq.kg{sup -1} for {sup 232}Th and 63.22 {+-} 3.43 to 503.90 {+-} 5.69 Bq.kg{sup -1} for {sup 40}K, while in the soil samples they varied from 2.87 to 34.78 Bq.kg{sup -1}, 7.02 to 24.47 Bq.kg{sup -1} and 7.05 to 162.81 Bq.kg{sup -1} for {sup 226}Ra, {sup 232}Th and {sup 40}K, respectively. These results, along with the estimated absorbed dose rates, annual effective dose rates, radium equivalent (Ra{sub eq}), external hazard index (H{sub ex}), internal hazard index (H{sub in}) and representative of the gamma index (I{gamma}r) are presented. The results obtained were below the internationally accepted safe limits. Therefore, the analyzed samples could be used in the local industries in the area as component raw materials and/or as building materials. Also, the mining activities of these minerals in the area have not significantly affected the natural radiation dose levels in the area, hence the resulting dose to the population is therefore considered generally low. (authors)

  15. Prospects for nitrogen ceramics

    International Nuclear Information System (INIS)

    Nitrogen ceramics are predominant materials for engine components, and non-automotive applications - particularly for wear parts and molten-metal handling - are also set to flourish. High temperature strength and toughness are now adequate although long-term oxidation resistance is still a problem. The ability to join sialon pieces to make large complex components greatly widens the field of applications. (orig.)

  16. Toward virtual ceramic composites

    OpenAIRE

    Genet, Martin; LADEVEZE, Pierre; LUBINEAU, Gilles

    2016-01-01

    A first step toward a multi-scale and multi-physic model --a virtual material-- for self-healing ceramic matrix composites is presented. Each mechanism --mechanical, chemical-- that act on the material's lifetime at a given scale --fibre, yarn-- is introduced in a single modeling framework, aimed at providing powerful prediction tools.

  17. Microporous alumina ceramic membranes

    Science.gov (United States)

    Anderson, Marc A.; Sheng, Guangyao

    1993-01-01

    Several methods are disclosed for the preparation microporous alumina ceramic membranes. For the first time, porous alumina membranes are made which have mean pore sizes less than 100 Angstroms and substantially no pores larger than that size. The methods are based on improved sol-gel techniques.

  18. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant

    2001-10-29

    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  19. Survey of the patents intensity in advanced ceramics

    International Nuclear Information System (INIS)

    A survey about a sectorial diagnostic of advanced ceramics, using patents of the Industrial Properties National Institute, as a reference documentation is presented. The mains points for generating technology in 80 decade are identified, by the institutions/company titularies of patents. (C.G.C.)

  20. Preparation and characterization of photo chromic effect for ceramic tiles

    International Nuclear Information System (INIS)

    Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photo catalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photo chromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photo chromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photo chromic layer with a thickness of approximately 45- 50 μm was performed by using spray coating technique which provided homogeneous deposition on surface. Photo chromic ceramic tiles with high photo chromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photo chromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM). (Author) 13 ref.s

  1. NDE (nondestructive examination) development for ceramics for advanced heat engines

    Energy Technology Data Exchange (ETDEWEB)

    McClung, R.W. (McClung (R.W.), Powell, TN (USA)); Johnson, D.R. (Oak Ridge National Lab., TN (USA))

    1991-01-01

    The Department of Energy (DOE) Ceramic Technology for Advanced Heat Engines (CTAHE) project was initiated in 1983 to meet the ceramic technology needs of DOE's advanced heat engines programs (i.e., advanced gas turbines and low heat rejection diesels). The objective is to establish an industrial ceramic technology base for reliable and cost-effective high-temperature components. Reliability of ceramics was recognized as the major technology need. To increase the material reliability of current and new ceramics, advances were needed in component design methodology, materials processing technology, and data base/life prediction. Nondestructive examination (NDE) was identified as one of the key elements in the approach to high-reliability components. An assessment was made of the current status of NDE for structural ceramics, and a report was prepared containing the results and recommendations for needed development. Based on these recommendations, a long-range NDE development program has been established in the CTAHE project to address these needs.

  2. Ceramic Laser Materials

    Energy Technology Data Exchange (ETDEWEB)

    Soules, T F; Clapsaddle, B J; Landingham, R L; Schaffers, K I

    2005-02-15

    Transparent ceramic materials have several major advantages over single crystals in laser applications, not the least of which is the ability to make large aperture parts in a robust manufacturing process. After more than a decade of working on making transparent YAG:Nd, Japanese workers have recently succeeded in demonstrating samples that performed as laser gain media as well as their single crystal counterparts. Since then several laser materials have been made and evaluated. For these reasons, developing ceramic laser materials is the most exciting and futuristic materials topic in today's major solid-state laser conferences. We have established a good working relationship with Konoshima Ltd., the Japanese producer of the best ceramic laser materials, and have procured and evaluated slabs designed by us for use in our high-powered SSHCL. Our measurements indicate that these materials will work in the SSHCL, and we have nearly completed retrofitting the SSHCL with four of the largest transparent ceramic YAG:Nd slabs in existence. We have also begun our own effort to make this material and have produced samples with various degrees of transparency/translucency. We are in the process of carrying out an extensive design-of-experiments to establish the significant process variables for making transparent YAG. Finally because transparent ceramics afford much greater flexibility in the design of lasers, we have been exploring the potential for much larger apertures, new materials, for example for the Mercury laser, other designs for SSHL, such as, edge pumping designs, slabs with built in ASE suppression, etc. This work has just beginning.

  3. Polymer-Ceramic MEMS Bimorphs as Thermal Infrared Sensors

    OpenAIRE

    Warren, Clinton Gregory

    2010-01-01

    Thermal infrared detectors based on MEMS bimorph beams have the potential to exceed the performance of current uncooled thermal infrared cameras both in terms of sensitivity and cost. These cameras are part of a rapidly growing industry are used for a vast array of applications such as military and civilian night vision, industrial monitoring, and medical imaging. Many researchers have explored the use of metal-ceramic MEMS bimorphs for this application even though it has long been acknowle...

  4. Valorization of rice straw waste: an alternative ceramic raw material

    Directory of Open Access Journals (Sweden)

    Á. Guzmán A

    2015-03-01

    Full Text Available In the production of rice a large amount of solid residue is produced, for which alternative utilizations are scarce or are not commonly applied in industry. Rice straw (RS is a waste product of rice harvest that is generated in equal or greater quantities than the rice itself. RS is frequently burned in open air, which makes it a significant source of pollution. In the search for possible uses of RS, it should be noted that its ash (RSA is particularly rich in silica, alkaline and alkaline earth metals and may be used as a source of alkalis and silica for the production of triaxial ceramics. The present research work proposes the production of a ceramic raw material from RS for its use in the fabrication of ceramic materials for the construction industry. Based on the chemical and mineralogical composition of RSA created under different thermal conditions, the most suitable RSA for this purpose was that obtained from treating RS at a temperature of 800 ºC for a time of 2 h. The resulting RSA presented high contents of SiO2 (79.62%, alkaline oxides (K2O (10.53% and alkaline earth oxides (CaO (2.80%. It is concluded that RSA is a new alternative ceramic raw material that can be used as a replacement for the fluxing (mainly feldspar and inert (quartz materials that are used in the production of triaxial ceramics.

  5. Preparation of high performance ceramic tiles using waste tile granules and ceramic polishing powder

    Institute of Scientific and Technical Information of China (English)

    WANG Gong-xun; SU Da-gen

    2008-01-01

    This paper presents an innovative approach to reusing waste tile granules (TG) and ceramic polishing powder (PP) to produce high performance ceramic tiles. We studied formulations each with a TG mass fraction of 25.0% and a different PP mass fraction between 1.0% and 7.0%. The formulations included a small amount of borax additive of a mass fracton between 0.2%and 1.2%. The effects of these industrial by-products on compressive strength, water absorption and microstructure of the new ceramic tiles were investigated. The results indicate that the compressive strength decreases and water absorption increases when TG with a mass fraction of 25.0% are added. Improvement of the compressive strength may be achieved when TG (up to 25.0%)and PP (up to 2.0%) are both used at the same time. In particular, the compressive strength improvement can be maximized and water absorption reduced when a borax additive of up to 0.5% is used as a flux. Scanning electron microscopy reveals that a certain amount of fine PP granules and a high content of fluxing oxides from borax avail the formation of glassy phase that fills up the pores in the new ceramic tiles, resulting in a dense product with high compressive strength and low water absorption.

  6. Report on the planning workshop on cost-effective ceramic machining. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Blau, P.J.

    1991-11-01

    A workshop on ``Cost Effective Ceramic Machining`` (CECM) was held at Oak Ridge Associated Universities Pollard Auditorium, Oak Ridge, Tennessee, May 1991. The purpose of this workshop was to present a preliminary project plan for industry critique and to identify specific components and cost-reduction targets for a new project on Cost Effective Ceramic Machining. The CECM project is an extension of the work on the Ceramic Technology for Advanced Heat Engines (CTAHE) Program sponsored by the Department of Energy, Office of Transportation Materials. The workshop consisted of fifteen invited papers, discussions, a survey of the attendee`s opinions, and a tour of the High Temperature Materials Laboratory at ORNL. The total number of registrants was sixty-seven, including thirty-three from industry or private sector organizations, seven from universities, three from industry groups, fourteen from DOE laboratories (including ORNL, Y-12, and Lawrence Livermore Laboratory), three from trade associations, and three from other government organizations. Forty- one survey forms, which critiqued the proposed project plan, were completed by attendees, and the results are presented in this report. Valves, cam roller followers, water pump seals, and diesel engine head plates were rated highest fro application of ceramic machining concepts to reduce cost. Coarse grinding, abrasives and wheel technology, and fine grinding were most highly rated as regards their impact on cost reduction. Specific cost-reduction targets for given parts varied greatly in the survey results and were not felt to be useful for the purposes for the CECM plan development. A range of individual comments were obtained and are listed in an appendix. As a result of the workshop and subsequent discussions, a modified project plan, different in certain aspects from the original CECM plan, has been developed.

  7. Grain boundaries in ceramics and ceramic-metal interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Clarke, D.R.; Wolf, D.

    1986-01-01

    Three interfaces exist: the crystal-crystal grain boundary in very pure single-phase ceramics, the crystal-glass-crystal grain boundary in most single-phase and polyphase ceramics, and the ceramic-metal interface. It is needed to correlate their structure and adhesion/failure. Methods for studying the bonding, interfacial structure, and fracture and adhesion are discussed, and recommendations are given. 42 refs. (DLC)

  8. Rheological Behaviour of Ceramic Inks for Direct Ceramic Inkjet Printing

    OpenAIRE

    P. Ponnambalam; Ramakrishnan, N.; P.K. Rajesh; K. Prakasan

    2006-01-01

    In this paper, studies were made on the preparation of ceramic inks with: (i) alumina powderin ethyl alcohol and (ii) zirconia powder in ethyl alcohol at different volume fractions of ceramic.Different amounts (0.75-3.00 vol %) of an organic dispersant (oleic acid) were added to ceramicink containing 5 per cent of ceramic by volume in ethyl alcohol. The viscosities of the suspensionswere determined with Brookefield viscometer (model: DV-E), which is suitable for measuringthe viscosities of su...

  9. Ceramic Stereolithography: Additive Manufacturing for Ceramics by Photopolymerization

    Science.gov (United States)

    Halloran, John W.

    2016-07-01

    Ceramic stereolithography and related additive manufacturing methods involving photopolymerization of ceramic powder suspensions are reviewed in terms of the capabilities of current devices. The practical fundamentals of the cure depth, cure width, and cure profile are related to the optical properties of the monomer, ceramic, and photo-active components. Postpolymerization steps, including harvesting and cleaning the objects, binder burnout, and sintering, are discussed and compared with conventional methods. The prospects for practical manufacturing are discussed.

  10. Integrally cored ceramic investment casting mold fabricated by ceramic stereolithography

    Science.gov (United States)

    Bae, Chang-Jun

    Superalloy airfoils are produced by investment casting (IC), which uses ceramic cores and wax patterns with ceramic shell molds. Hollow cored superalloy airfoils in a gas turbine engine are an example of complex IC parts. The complex internal hollow cavities of the airfoil are designed to conduct cooling air through one or more passageways. These complex internal passageways have been fabricated by a lost wax process requiring several processing steps; core preparation, injection molding for wax pattern, and dipping process for ceramic shell molds. Several steps generate problems such as high cost and decreased accuracy of the ceramic mold. For example, costly tooling and production delay are required to produce mold dies for complex cores and wax patterns used in injection molding, resulting in a big obstacle for prototypes and smaller production runs. Rather than using separate cores, patterns, and shell molds, it would be advantageous to directly produce a mold that has the casting cavity and the ceramic core by one process. Ceramic stereolithography (CerSLA) can be used to directly fabricate the integrally cored ceramic casting mold (ICCM). CerSLA builds ceramic green objects from CAD files from many thin liquid layers of powder in monomer, which are solidified by polymerization with a UV laser, thereby "writing" the design for each slice. This dissertation addresses the integrally cored casting ceramic mold (ICCM), the ceramic core with a ceramic mold shell in a single patternless construction, fabricated by ceramic stereolithography (CerSLA). CerSLA is considered as an alternative method to replace lost wax processes, for small production runs or designs too complex for conventional cores and patterns. The main topic is the development of methods to successfully fabricate an ICCM by CerSLA from refractory silica, as well as related issues. The related issues are the segregation of coarse fused silica powders in a layer, the degree of segregation parameter to

  11. CVD COATING OF CERAMIC LAYERS ON CERAMIC CUTTING TOOL MATERIALS

    OpenAIRE

    Porat, R.

    1991-01-01

    When forming cutting tool materials based on ceramic components, one must take into considration the combination of wear resistance and mechanical properties which can withstand unfavorable cutting conditions at the same time maintaining high strength and fracture toughness. Ceramic cutting tools which are designed for machining at high cutting speeds and which have high strength and fracture toughness can be formed by applying a thin layer of ceramic materials on the substrate in order to in...

  12. Quality of effluents from Hattar Industrial Estate

    OpenAIRE

    Sial, R.A.; Chaudhary, M. F.; Abbas, S.T.; Latif, M.I.; Khan, A. G.

    2006-01-01

    Of 6634 registered industries in Pakistan, 1228 are considered to be highly polluting. The major industries include textile, pharmaceutical, chemicals (organic and inorganic), food industries, ceramics, steel, oil mills and leather tanning which spread all over four provinces, with the larger number located in Sindh and Punjab, with smaller number in North Western Frontier Province (NWFP) and Baluchistan. Hattar Industrial Estate extending over 700 acres located in Haripur district of NWFP is...

  13. Industrial CT scanner, TOSCANER-3000

    International Nuclear Information System (INIS)

    By the combined use of techniques of medical CT scanner and industrial X ray, development was made of a novel industrial CT scanner first in Japan, with plastics, ceramics, rubber, aluminium etc. for the subject. Being able to produce fine tomograms in a short time, to memorize and reserve test data, and to analyze the tomograms by means of rich functions of image processing, it can be widely utilized for quality control and inspection of products. (author)

  14. Positron annihilation in transparent ceramics

    Science.gov (United States)

    Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

  15. Investigations on the performance of ultrasonic drilling process with special reference to precision machining of advanced ceramics

    International Nuclear Information System (INIS)

    Advanced ceramics are assuming an important role in modern industrial technology. The applications and advantages of using advanced ceramics are many. There are several reasons why we should go in for machining of advanced ceramics after their compacting and sintering. These are discussed in this paper. However, precision machining of advanced ceramics must be economical. Critical technological issues to be addressed in cost effective machining of ceramics include design of machine tools, tooling arrangements, improved yield and precision, relationship of part dimensions and finish specifications to functional performance, and on-line inspection. Considering the above ultrasonic drilling is an important process used for the precision machining of advanced ceramics. Extensive studies on tool wear occurring in the ultrasonic machining of advanced ceramics have been carried out. In addition, production accuracy of holes drilled, surface finish obtained and surface integrity aspects in the machining of advanced ceramics have also been investigated. Some specific findings with reference to surface integrity are: a) there were no cracks or micro-cracks developed during or after ultrasonic machining of advanced ceramics, b) while machining Hexoloy alpha silicon carbide a recast layer is formed as a result of ultrasonic machining. This is attributed to the viscous heating resulting from high energy impacts during ultrasonic machining. While machining all other types of ceramics no such formation of recast layer was observed, and , c) there is no change in the microstructure of the advanced ceramics as a result of ultrasonic machining

  16. Toxicidade de flúor em cultivares de milho em área próxima a uma indústria cerâmica, Araras (SP Fluorine toxicity in corn plants nearby a ceramic industry, Araras, State of São Paulo, Brazil

    Directory of Open Access Journals (Sweden)

    Caio Fortes

    2003-01-01

    Full Text Available Indústrias que submetem material terroso a altas temperaturas como a de cerâmicas, emitem fluoretos para a atmosfera na forma de gás, particulado ou ácido fluorídrico. Em experimentos de milho (Zea mays L., do Centro de Ciências Agrárias da Universidade Federal de São Carlos, Araras (SP, as plantas apresentaram sintomas que evoluíam de uma descoloração do limbo foliar até o secamento marginal das folhas. O objetivo deste trabalho foi avaliar os teores foliares de flúor (F na cultura do milho com sintomas de toxicidade causados por fluoretos atmosféricos emitidos por uma indústria cerâmica vizinha, e possíveis diferenças entre as cultivares de milho quanto à severidade desses sintomas. Em um experimento atribuíram-se notas relativas ao grau de injúria das folhas de 22 cultivares e, em outro, foi feita determinação de F em três cultivares de milho semeadas a 350 e 1.000 metros de distância daquela indústria. Os teores foliares de F nas folhas de milho estavam altos nas duas distâncias. Para o milho "safrinha" os teores chegaram até quatro vezes acima do teor crítico, variando entre 126 e 160 mg.kg-1. Constataram-se diferenças entre as cultivares de milho quanto à severidade de sintomas, mas não foi possível estabelecer correlação com danos na produtividade.The emission of fluoride gases, particles or fluoridric acid is commonly observed in industries that submit terrigenous materials to high temperatures, such as in the ceramic industry. Unusual abnormalities in leaves of adult plants that have been suspected to be fluorine toxicity have been observed in corn experiments carried out in the Center of Agricultural Sciences of the Federal University of São Carlos, Araras, SP, Brazil. The symptoms in the corn leaves started as discolouring of internerval cells of completed developed leaves followed by marginal burning of its tips. The objectives of this work was to evaluate the amount of fluorine (F in corn leaves

  17. Preparation and Application of New Porous Environmental Ceramics Filter Medium

    Institute of Scientific and Technical Information of China (English)

    LI Meng; WU Jianfeng; JIN Jianhua; LIU Xinming

    2005-01-01

    A new kind of environmental ceramics medium which was made of industrial solid wastes discharged by Shandong Alum Corporation has been used in the process of drinking water treatment. New techniques were introduced to ensure its remarkable advantages such as high porosity and strength. The results of practical application show that this sort of filter medium has shorter filtration run, shorter mature period and higher filter deposit capability compared with traditional sand filter medium. Moreover, up to 25%- 30% of the daily running costs are expected to be reduced by using this ceramics medium.

  18. Ceramic Composite Thin Films

    Science.gov (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

    2013-01-01

    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  19. Rheology of Superplastic Ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Constitutive equation of rheglogy describing a phenomenological level of superplastic deformation as functional correlation between tensor components of stress and strain rate has been analyzed for the case of superplastic ceramic flow. Rheological properties of material are taken into account by means of scalar rheological coefficients of shear and volume viscosity, which are functions of temperature, effective stress (or strain rate) and density of material.

  20. Laser Micromachining of Ceramics

    OpenAIRE

    Sciti, Diletta; Bellosi, Alida

    2011-01-01

    Laser surface processing of ceramics is an area of considerable technological importance for several structural, tribological, optical and electronic applications. The laser beam behaves as a heat source that induces a temperature rise on the surface and within the bulk of the material. Depending on laser parameters and material characteristics, lasers can be used for fabricating microholes at designated locations, for cutting, scribing, for surface modifications In this work different types ...

  1. Engineering ceramics development in BARC

    International Nuclear Information System (INIS)

    The non-nuclear ceramics research and development activities in BARC encompass the oxides carbide and nitride of light elements. The major thrust areas have been towards development of engineering ceramics like alumina, zirconia, silicon carbide and silicon nitride. The present paper summarises the research activities regarding these ceramics especially on powder synthesis and shape fabrication by injection moulding, reaction-sintering and activated sintering. The stability of silicon carbide in oxygen containing atmosphere is highlighted. (orig.)

  2. Transparent Yb:YAG ceramics

    OpenAIRE

    Hostasa, Jan; Esposito, Laura; Piancastelli, Andreana

    2011-01-01

    YAG ceramics doped with rare earth elements have been recently given a consistent attention as materials for various applications. The specific application depends on the doping element added. Addition of Yb is used for the production of active materials for solid state lasers, and YAG polycrystalline ceramics are promising materials for the replacement of single crystals, which are mostly used at present. The advantage of polycrystalline ceramics over single crystals are the lower fabricatio...

  3. Integration Science and Technology of Advanced Ceramics for Energy and Environmental Applications

    Science.gov (United States)

    Singh, M.

    2012-01-01

    The discovery of new and innovative materials has been known to culminate in major turning points in human history. The transformative impact and functional manifestation of new materials have been demonstrated in every historical era by their integration into new products, systems, assemblies, and devices. In modern times, the integration of new materials into usable products has a special relevance for the technological development and economic competitiveness of industrial societies. Advanced ceramic technologies dramatically impact the energy and environmental landscape due to potential wide scale applications in all aspects of energy production, storage, distribution, conservation, and efficiency. Examples include gas turbine propulsion systems, fuel cells, thermoelectrics, photovoltaics, distribution and transmission systems based on superconductors, nuclear power generation, and waste disposal. Robust ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic components starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance under different operating conditions, the detailed understanding of various thermochemical and thermomechanical factors is critical. Different approaches are required for the integration of ceramic-metal and ceramic-ceramic systems across length scales (macro to nano). In this presentation, a few examples of integration of ceramic to metals and ceramic to ceramic systems will be presented. Various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and

  4. Ion conductivity of nasicon ceramics

    International Nuclear Information System (INIS)

    The Nasiconss,Na1+XZr2SiXP3-XO12 o , X , 3, includes some of the best solid state sodium conductors known today. Compositions in the interval 1.6 , X , 2.6 show conductivities comparable to the best β double-prime-alumina ceramics. It is well known that the ion conductivity of β-alumina is strongly dependent on the texture of the ceramic. Here a similar behavior is reported for Nasicon ceramics. Ceramics of the bulk composition Na2.94Zr1.49Si2.20P0.80O10.85 were prepared by a gel method. The final ceramics consist of Nasicon crystals with x = 2.14 and a glass phase. The grain size and texture of the ceramics were controlled by varying the thermal history of the gel based raw materials and the sintering conditions. The room temperature resistivity of the resulting ceramics varies from 3.65*103 ohm cm to 1.23*103 ohm cm. Using the temperature comparison method and estimates of the area of grain boundaries in the ceramics, the resistivity of the Nasicon phase is estimated to be 225 ohm cm at 25 degrees C. B2O3- or Al2O3-doping of the glass bearing Nasicon ceramic lower the room temperature resistivity by a factor 2 to 5. The dopants do not substitute into the Nasicon phase in substantial amounts

  5. Viabilidade do uso de argilas cauliníticas do Quadrilátero Ferrífero para a indústria cerâmica Availability of the kaolin from Quadrilátero Ferrífero for the ceramic industry

    Directory of Open Access Journals (Sweden)

    M. G. Peralta-Sánchez

    2011-09-01

    Full Text Available Sete amostras compostas, representativas de três ocorrências de argila caulinítica do Quadrilátero Ferrífero, foram caracterizadas física, mineralógica e quimicamente visando seu uso na indústria cerâmica. Apesar da presença predominante de caulinita, variações nos teores de Fe2O3 entre 2 a 44%, refletidos pela presença de goethita e hematita, acarretam diferentes cores que variam entre branco (ACM e DB, amarelo (R5, vermelho amarelado (FS e vermelho (DV, R1 e AM. Corpos cerâmicos foram queimados a 900 e 1100 °C, sendo que as cores praticamente não mudaram após a queima. Entretanto, somente corpos feitos com DV e R1 cumpriram as especificações técnicas para cerâmica, não apresentando fraturas e atingindo altas resistências à compressão: 96,2 MPa e 64,2 MPa, respectivamente. Para as outras amostras foram testadas misturas com filito (F nas proporções de 5, 10, 15, 20 e 25% e queima a 900 e 1100 °C. Os melhores resultados dos corpos cerâmicos, com ausência de fraturas, resistências à compressão entre 69,15 e 29,6 MPa e que cumpriram as especificações técnicas, foram obtidos nas proporções: ACM+15F, DB+5F, R5+5F, FS+5F, AM+5F e queima a 900 ºC.Seven samples from three kaolin deposits of the Quadrilátero Ferrífero were characterized by physical, mineralogical and chemical analyses in order to determine their use in the ceramic industry. Despite the predominant presence of kaolinite, the variations in the Fe2O3 content from 2 to 44%, due to presence of goethite and hematite, resulted in different colors, namely: white (ACM and DB, yellow (R5, yellowed red (FS and red (DV, R1 and AM. Specimens were burned at 900 and 1100 °C and they almost didn't change color. However, only specimens made with DV and R1 samples reached the technical specifications for the ceramic industry, without fractures and with values of compression strength of 96.2 and 64.2 MPa, respectively. The other samples were made by mixing

  6. Ceramic technology report. Semi-annual progress report, April 1994--September 1994

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1995-06-01

    The Ceramic Technology Project was originally developed by the Department of Energy`s Office of Transportation Systems (OTS) in Energy Efficiency and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. In response to extensive input from industry, the plan is to extend the engine types which were previously supported (advanced gas turbine and low-heat-rejection diesel engines) to include near-term (5-10 years) applications in conventional automobile and diesel truck engines. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. A systematic approach to reducing the cost of components is envisioned. The work elements are as follows: economic cost modeling, ceramic machining, powder synthesis, alternative forming and densification processes, yield improvement, system design studies, standards development, low-expansion ceramics, and testing and data base development.

  7. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, M Mohan; Gorin, Alexander [School of Engineering and Science, Curtin University of Technology, Sarawak (Malaysia); Abou-El-Hossein, K A, E-mail: mohan.m@curtin.edu.my [Mechanical and Aeronautical Department, Nelson Mandela Metropolitan University, Port Elegebeth, 6031 (South Africa)

    2011-02-15

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  8. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    International Nuclear Information System (INIS)

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  9. Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

    Directory of Open Access Journals (Sweden)

    Inès M. M. M. Ponsot

    2014-07-01

    Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

  10. Fiscal 1997 report on the results of the R and D of industrial scientific technology. R and D of synergistic ceramics (R and D of corrosion prevention technology for the petroleum production system); 1997 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu (sekiyu seisan system fushoku boshi gijutsu kenkyu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    To heighten durability and safety of materials/parts for undersea oil drilling, the development of ceramic base materials was made by developing function harmony type process technology which harmonizes on a high grade contrary characteristics and various functions. The paper summed up the fiscal 1997 results. In the design of system formation, computational simulation technology was developed to the composite process and the diploid system. The development of multifunction simultaneous manifestation materials was trially made by the higher nano structure process. A study was made of control of microstructures of porous materials and matrix filling by the gas phase precipitation control. Proposed were selective control of grain growth from species crystals and the columnar particle orientation laminated structure of simultaneous manifestation of strength and toughness. By composite precipitation reaction control, studied were simultaneous dispersion of whisker and increase in density of matrixes, and harmonization with long fibers. Silicon nitride was trially made with low lubrication/friction coefficients and high strength. A simulation method for crack progress behavior evaluation was developed using a testing notched specimen heterogeneous microstructures. Analyses were made of brittle fracture mechanics and reliability evaluation. 273 refs., 344 figs., 29 tabs.

  11. Improved Tensile Test for Ceramics

    Science.gov (United States)

    Osiecki, R. A.

    1982-01-01

    For almost-nondestructive tensile testing of ceramics, steel rod is bonded to sample of ceramic. Assembly is then pulled apart in conventional tensile-test machine. Test destroys only shallow surface layer which can be machined away making specimen ready for other uses. Method should be useful as manufacturing inspection procedure for low-strength brittle materials.

  12. Ceramics in nuclear waste management

    Energy Technology Data Exchange (ETDEWEB)

    Chikalla, T D; Mendel, J E [eds.

    1979-05-01

    Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

  13. Lightweight high performance ceramic material

    Science.gov (United States)

    Nunn, Stephen D [Knoxville, TN

    2008-09-02

    A sintered ceramic composition includes at least 50 wt. % boron carbide and at least 0.01 wt. % of at least one element selected from the group consisting of Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy Ho, Er, Tm, Yb, and Lu, the sintered ceramic composition being characterized by a density of at least 90% of theoretical density.

  14. Proof test of hybrid shrink fits with ceramic hub

    International Nuclear Information System (INIS)

    Advanced ceramic machine components are required in many applications because of their specific material properties like high hardness, resistance to chemicals, corrosion and wear, low specific weight etc. The most suitable shaft-hub connection to ceramics is an interference fit assembly because it is free of geometrical notches and transmission of forces takes place in a large area. Such a shrink fit is rated for endurance strength when the stress intensity factor is below the specific value KI0 where no crack growth occurs. The total component suddenly fails, when the stress intensity factor exceeds the KIC value. The load to the press fit during the joining process, caused by the interference of the assembly, could be regulated by ambient conditions. In case of undetected material defects or microcracks in the ceramic and if the stress intensity is below KIC, the ceramic will not fail but a crack could grow. Thus, the joining process only seems to be a proof test. When the load during operation leads to a stress intensity that remains higher than KI0 the crack grows until the whole ceramic component fails. This effect was verified in tests at the Institute for Engineering Design and Industrial Design.

  15. Glass, Ceramics, and Composites

    International Nuclear Information System (INIS)

    Many studies of plutonium in glass and ceramics have taken place in the thirty years covered by this book. These studies have led to a substantial understanding, arising from fundamental research of actinides in solids and research and development in three technical fields: immobilization of the high level wastes (HLW) from commercial nuclear power plants and processing of nuclear weapons materials, environmental restoration in the nuclear weapons complex and, most recently, the immobilization of weapons-grade plutonium as a result of disarmament activities

  16. The anomaly of Marquesan ceramics : a fifty year retrospective

    International Nuclear Information System (INIS)

    Fifty years ago pioneering archaeologist Robert Suggs reported a small number of pottery sherds from the Marquesas Islands. The first such finds in East Polynesia, at the time they were considered indicative of both a Marquesan homeland and local ceramic manufacture. In the intervening years, additional sherds have been recovered from three other Marquesan localities resulting in a total of 14 specimens. Prior petrographic studies demonstrate unambiguously that some derive from Fiji. Others have been interpreted historically as representative of an indigenous Marquesan ceramic industry. Here we bring together key petrographic analyses from Polynesia, recent chronological assessments of the Marquesan sequence, and insights from new field research to reassess the origins and chronology of Marquesan pottery. We suggest that there is little support for an indigenous Marquesan ceramic industry, and most likely all of the specimens are imports. With respect to the timing of ceramic arrivals, three hypotheses are explored: 1) with founding settlers, 2) as a component of long-distance exchange networks operating between the 12th to 16th centuries AD, or 3) as late prehistoric or historic imports. The preponderance of evidence points to the second alternative, although the other two cannot be completely discounted for the assemblage as a whole. (author). 63 refs., 5 figs., 3 tabs.

  17. Reuse of sugarcane bagasse ash (SCBA) to produce ceramic materials.

    Science.gov (United States)

    Souza, A E; Teixeira, S R; Santos, G T A; Costa, F B; Longo, E

    2011-10-01

    Sugarcane bagasse ash (SCBA) is a residue resulting from the burning of bagasse in boilers in the sugarcane/alcohol industry. SCBA has a very high silica concentration and contains aluminum, iron, alkalis and alkaline earth oxides in smaller amounts. In this work, the properties of sintered ceramic bodies were evaluated based on the concentration of SCBA, which replaced non-plastic material. The ash was mixed (up to 60 wt%) with a clayed raw material that is used to produce roof tiles. Prismatic probes were pressed and sintered at different temperatures (up to 1200 °C). Technological tests of ceramic probes showed that the addition of ash has little influence on the ceramic properties up to 1000 °C. X-ray diffraction and thermal analysis data showed that, above this temperature the ash participates in the sintering process and in the formation of new important phases. The results reported show that the reuse of SCBA in the ceramic industry is feasible. PMID:21733619

  18. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  19. Fast Measurements Of Thermal Diffusivities Of Ceramics

    Science.gov (United States)

    Smith, Marnell; Goldstein, Howard E.

    1988-01-01

    Temperature rises of samples compared with reference sample. Apparatus quickly measures thermal diffusivities of ceramics at high temperatures. Produces data on relative thermal diffusivities of as many as six ceramic specimens per hour. Thermal-diffusivity tester makes it easy to determine thermal diffusivities of ceramics. Pronounced effects of processing parameters on thermal properties of ceramics evaluated quickly.

  20. Effect of fine ceramic recycled aggregate (RA) and mixed fine RA on hardened propertiesof concrete

    OpenAIRE

    Etxeberria Larrañaga, Miren; Vegas, Iñigo

    2015-01-01

    Permission is granted by ICE Publishing to print one copy for personal use. Any other use of these PDF files is subject to reprint fees The ceramic industry is well known for producing large amounts of rejected ceramic waste. During the construction and demolition waste crushing process, a large amount of fine recycled aggregates (FRA) are usually produced. However, little research work has been carried out employing those types of aggregates in recycled aggregate concrete (RAC) production...

  1. A view on organic binder effects on technical properties of ceramic Raschig rings

    OpenAIRE

    Beygi Khosrowshahi, Y.; Salem, A.

    2010-01-01

    Organic binders such as polyvinyl alcohol, carboxymethyl cellulose and Arabic gum are widely used to control the technological parameters required for green and sintered ceramic bodies. An industrial ceramic Raschig ring composed of kaolinite, illite, pyrophillite and quartz minerals was separately mixed with different content of above binders and formed by extrusion process in the shape of Raschig ring. The dried specimens were sintered at 1270°C and the physicalmechanical charac...

  2. Porous ceramic membranes: suspension processing, mechanical and transport properties, and application in the osmotic tensiometer

    OpenAIRE

    Biesheuvel, Pieter Maarten

    2000-01-01

    Synthetic membranes are increasingly used for energy-efficient separation of liquid and gaseous mixtures in household applications, environmental technology and the chemical and energy industry. Besides, membranes are used in component-specific sensors in gas and liquid streams, preferably combined with micro-electronic devices. Ceramic membranes have a large potential over their polymer counterparts for applications at high temperature, pressure and in aggressive environments. Ceramic membra...

  3. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  4. Advanced Materials Development Program: Ceramic Technology for Advanced Heat Engines program plan, 1983--1993

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    The purpose of the Ceramic Technology for Advanced Heat Engines (CTAHE) Project is the development of an industrial technology base capable of providing reliable and cost-effective high temperature ceramic components for application in advanced heat engines. There is a deliberate emphasis on industrial'' in the purpose statement. The project is intended to support the US ceramic and engine industries by providing the needed ceramic materials technology. The heat engine programs have goals of component development and proof-of-concept. The CTAHE Project is aimed at developing generic basic ceramic technology and does not involve specific engine designs and components. The materials research and development efforts in the CTAHE Project are focused on the needs and general requirements of the advanced gas turbine and low heat rejection diesel engines. The CTAHE Project supports the DOE Office of Transportation Systems' heat engine programs, Advanced Turbine Technology Applications (ATTAP) and Heavy Duty Transport (HDT) by providing the basic technology required for development of reliable and cost-effective ceramic components. The heat engine programs provide the iterative component design, fabrication, and test development logic. 103 refs., 18 figs., 11 tabs.

  5. Eco-innovation an evolution of innovation? Empirical analysis at the Spanish tile ceramic industry; Eco-innovacion, una evolucion de la innovacion? Analisis empirico en la industria ceramica espanola

    Energy Technology Data Exchange (ETDEWEB)

    Segarra-Ona, M.; Peiro-Signes, A.; Miret-Pastor, L.; Albors-Garrigos, J.

    2011-07-01

    Innovation and sustainable development are considered to be economic drivers and crucial in fixing competitive position of companies. Eco-innovation, known as a synergic relation among both concepts must be an element to consider when designing the company's strategy. The objective of this paper is to analyze which are the variables that determine that innovative companies go beyond and consider the improvement of their environmental impact as an output when developing innovating activities. This research considers firms belonging to the Spanish tile industry. Data has been provided by PITEC Database. The paper identifies the moderating factors that influence the eco-innovative behavior of firms. (Author)

  6. Space industrialization opportunities

    Science.gov (United States)

    Jernigan, C. M. (Editor); Pentecost, E. (Editor)

    1985-01-01

    The current status of efforts to develop commercial space projects is surveyed, with a focus on US programs, in reviews and reports presented at the Second Symposium on Space Industrialization held in Huntsville in February 1984. Areas explored include policy, legal, and economic aspects; communications; materials processing; earth-resources observation; and the role of space carriers and a space station. Also included in the volume are 132 brief descriptions of the NASA Microgravity Science and Applications Program Tasks as of December 1984. These tasks cover the fields electronics materials; solidification of metals, alloys, and composites; fields and transport phenomena; biotechnology; glass and ceramics; combustion science; and experimental technology.

  7. Wear prediction of ceramic-on-ceramic hip artificial joints

    OpenAIRE

    Askari, E; Flores, Paulo; Dabirrahmani, D.; Appleyard, R.

    2015-01-01

    Wear can influence the lifetime and performance of implants and has been found to be a key factor in primary failure of artificial hip joints. The present study aims to present a spatial multibody dynamic model to predict wear in ceramic-on-ceramic hip implants. The problem was formulated by developing a spatial multibody dynamic model of a hip prosthesis taking three-dimensional physiological loading and motion of the human body into account. Then, the Archard wear model was inte...

  8. Sorption Ceramic Membranes with a Functionalized Surface Layer

    Czech Academy of Sciences Publication Activity Database

    Zub, Yu.L.; Tomina, V.V.; Melnyk, I.V.; Stolyarchuk, N.V.; Nazarchuk, H.I.; Sliesarenko, V.V. (ed.); Sliesarenko, V.M.; Topka, Pavel; Šolcová, Olga

    Prague : Orgit, 2014, s. 39. ISBN 978-80-02-02555-9. [International Congress of Chemical and Process Engineering /21./ - CHISA 2014 and Conference on Process Integration, Modelling and Optimisation for Energy Saving and Pollution Reduction /17./ - PRES 2014. Prague (CZ), 23.08.2014-27.08.2014] Grant ostatní: NATO(US) SPP984398 Institutional support: RVO:67985858 Keywords : ceramic membranes * polysiloxane * layers Subject RIV: CI - Industrial Chemistry, Chemical Engineering

  9. High-Temperature ceramic coatings with geopolymeric binders

    OpenAIRE

    Medri, Valentina; Fabbri, Samanta; Sobalik, Z.; Vaccari, Angelo; Bellosi, Alida

    2009-01-01

    High-temperature (HT) resistant coatings represent an updating subject of high industrial interest on account of their relevant applications (turbines, engines, aeronautic, ecc.). While many HT resistant products are known, not simple appears to satisfy the requirement of their high and stable adhesion on the support. The aim of this work was to develop novel HT resistant ceramic coatings based on silicon carbide and/or zirconium oxide, using geopolymeric resins as binders. Geopolymers show m...

  10. Ceramics for fusion devices

    International Nuclear Information System (INIS)

    Ceramics are required for a number of applications in fusion devices, among the most critical of which are magnetic coil insulators, windows for RF heating systems, and structural uses. Radiation effects dominate consideration of candidate materials, although good pre-irradiation properties are a requisite. Materials and components can be optimized by careful control of chemical and microstructural content, and application of brittle material design and testing techniques. Future directions for research and development should include further extension of the data base in the areas of electrical, structural, and thermal properties; establishment of a fission neutron/fusion neutron correlation including transmutation gas effects; and development of new materials tailored to meet the specific needs of fusion reactors

  11. Ceramic Cerami Turbine Nozzle

    Science.gov (United States)

    Boyd, Gary L.

    1997-04-01

    A turbine nozzle vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes an outer shroud and an inner shroud having a plurality of horizontally segmented vanes therebetween being positioned by a connecting member positioning segmented vanes in functional relationship one to another. The turbine nozzle vane assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the other component.

  12. Ceramic turbine nozzle

    Science.gov (United States)

    Shaffer, James E.; Norton, Paul F.

    1996-01-01

    A turbine nozzle and shroud assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes a plurality of segmented vane defining a first vane segment and a second vane segment. Each of the first and second vane segments having a vertical portion. Each of the first vane segments and the second vane segments being positioned in functional relationship one to another within a recess formed within an outer shroud and an inner shroud. The turbine nozzle and shroud assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being less than the preestablished rate of thermal expansion of the other component.

  13. Creep in electronic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Routbort, J. L.; Goretta, K. C.; Arellano-Lopez, A. R.

    2000-04-27

    High-temperature creep measurements combined with microstructural investigations can be used to elucidate deformation mechanisms that can be related to the diffusion kinetics and defect chemistry of the minority species. This paper will review the theoretical basis for this correlation and illustrate it with examples from some important electronic ceramics having a perovskite structure. Recent results on BaTiO{sub 3}, (La{sub 1{minus}x}Sr){sub 1{minus}y}MnO{sub 3+{delta}}, YBa{sub 2}Cu{sub 3}O{sub x}, Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub x}, (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} and Sr(Fe,Co){sub 1.5}O{sub x} will be presented.

  14. Industrial applications of thermal sprayed coatings in Venezuelan steelmaking industry

    International Nuclear Information System (INIS)

    The metal components subjected to high temperature conditions, abrasive wear, corrosion, impact, etc.; tend to present degradation of manufacturing material, causing the failure imminent of the component. One of the alternatives to minimize or eliminate such effect is the application of ceramic coatings, which are thermal insulators and exhibit high mechanical strength. Its extreme hardness, coupled with the low friction properties and chemical stability, allowing its use in a wide variety of applications. Therefore, the following paper describes the application of thermal sprayed coatings obtained by HVOF and Plasma technologies like alternative to protect the metallic equipment in different venezuelan industrial sectors, such as to operate under aggressive conditions of service, such as the steelmaking nationals industries. This study presents applications cases of ceramic-based coatings, in order to minimize the sticking of metallic material in components of reduction reactor of FINMET® and MIDREXTM process

  15. Inorganic glass ceramic slip rings

    Science.gov (United States)

    Glossbrenner, E. W.; Cole, S. R.

    1972-01-01

    Prototypes of slip rings have been fabricated from ceramic glass, a material which is highly resistant to deterioration due to high temperature. Slip ring assemblies were not structurally damaged by mechanical tests and performed statisfactorily for 200 hours.

  16. The ceramic gas electron multiplier

    Energy Technology Data Exchange (ETDEWEB)

    Tosson, Amir; Fleck, Ivor [Siegen University, Siegen (Germany); Collaboration: LCTPC-Deutschland-Collaboration

    2015-07-01

    The Gas Electron Multiplier (GEM) has been proven to fulfill the demands of high energy physics experiments. Effective gain and resistance to the electrical sparks are significant issues to be investigated. A new type of GEM, made out of ceramic, has been produced and results from measurements with this type of GEM are presented. Advantages of ceramic material are its very good stability versus change in temperature and its electrical properties. Using Ar-CO{sub 2}(80-20 %) gas mixture and a X-ray source, the gain of the ceramic GEMs is measured and compared with the one for CERN GEMs. These results assure the possibility of using the ceramic GEMs for high-luminosity experiments.

  17. Glass and ceramics. [lunar resources

    Science.gov (United States)

    Haskin, Larry A.

    1992-01-01

    A variety of glasses and ceramics can be produced from bulk lunar materials or from separated components. Glassy products include sintered regolith, quenched molten basalt, and transparent glass formed from fused plagioclase. No research has been carried out on lunar material or close simulants, so properties are not known in detail; however, common glass technologies such as molding and spinning seem feasible. Possible methods for producing glass and ceramic materials are discussed along with some potential uses of the resulting products.

  18. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  19. Batch compositions for cordierite ceramics

    Science.gov (United States)

    Hickman, David L.

    1994-07-26

    Ceramic products consisting principally of cordierite and a method for making them are provided, the method employing batches comprising a mineral component and a chemical component, the mineral component comprising clay and talc and the chemical component consisting essentially of a combination of the powdered oxides, hydroxides, or hydrous oxides of magnesium, aluminum and silicon. Ceramics made by extrusion and firing of the batches can exhibit low porosity, high strength and low thermal expansion coefficients.

  20. Novel Synthesis of Ceramic Films

    Institute of Scientific and Technical Information of China (English)

    K.L.Choy

    2007-01-01

    1 Results There is an increasing demand for producing high performance ceramic films at a reduced cost. This paper describes an innovative and cost-effective method of producing nanostructured ceramic films based on Electrostatic Spray Assisted Vapour Deposition (ESAVD). ESAVD is a variant of chemical vapour deposition process which involves spraying atomised charged precursor droplets across an electric field where the precursor undergo decomposition and heterogeneous chemical reaction near the heat...

  1. Method for Waterproofing Ceramic Materials

    Science.gov (United States)

    Cagliostro, Domenick E. (Inventor); Hsu, Ming-Ta S. (Inventor)

    1998-01-01

    Hygroscopic ceramic materials which are difficult to waterproof with a silane, substituted silane or silazane waterproofing agent, such as an alumina containing fibrous, flexible and porous, fibrous ceramic insulation used on a reentry space vehicle, are rendered easy to waterproof if the interior porous surface of the ceramic is first coated with a thin coating of silica. The silica coating is achieved by coating the interior surface of the ceramic with a silica precursor converting the precursor to silica either in-situ or by oxidative pyrolysis and then applying the waterproofing agent to the silica coated ceramic. The silica precursor comprises almost any suitable silicon containing material such as a silane, silicone, siloxane, silazane and the like applied by solution, vapor deposition and the like. If the waterproofing is removed by e.g., burning, the silica remains and the ceramic is easily rewaterproofed. An alumina containing TABI insulation which absorbs more that five times its weight of water, absorbs less than 10 wt. % water after being waterproofed according to the method of the invention.

  2. Ferroelectric ceramics in a pyroelectric accelerator

    Energy Technology Data Exchange (ETDEWEB)

    Shchagin, A. V., E-mail: shchagin@kipt.kharkov.ua [Kharkov Institute of Physics and Technology, Kharkov 61108 (Ukraine); Belgorod State University, Belgorod 308015 (Russian Federation); Miroshnik, V. S.; Volkov, V. I. [Kharkov Institute of Physics and Technology, Kharkov 61108 (Ukraine); Oleinik, A. N. [Belgorod State University, Belgorod 308015 (Russian Federation)

    2015-12-07

    The applicability of polarized ferroelectric ceramics as a pyroelectric in a pyroelectric accelerator is shown by experiments. The spectra of X-ray radiation of energy up to tens of keV, generated by accelerated electrons, have been measured on heating and cooling of the ceramics in vacuum. It is suggested that curved layers of polarized ferroelectric ceramics be used as elements of ceramic pyroelectric accelerators. Besides, nanotubes and nanowires manufactured from ferroelectric ceramics are proposed for the use in nanometer-scale ceramic pyroelectric nanoaccelerators for future applications in nanotechnologies.

  3. Evaluation of Saudi pegmatite and its use in porcelain industry

    Directory of Open Access Journals (Sweden)

    Hassan M.H. Al-Marzouki

    2012-09-01

    Full Text Available Pegmatite is the main source of feldspar for ceramics industry. Usage of pegmatite in ceramic industry causes some problems due to the presence of mica and iron oxides. These materials reduce tile strength, hardness and density of the final product leading to low quality ceramic products. Southern Saudi pegmatite separation treatment was carried out in two phases in order to improve the ceramic quality of the feldspar obtained from this pegmatite. The first phase consists of gravitational separation to remove the heavy impurities and in the second phase magnetic separation was carried out to further minimize iron content. Porcelain ceramic batches were prepared by wet-mixing, drying, pressing (semi-dry press and fired at temperatures from 1000 to 1350 °C. The porcelain ceramic bodies were prepared and examined by DTA, X-ray diffraction, SEM and tested for bulk density, linear shrinkage, water absorption and flexural strength. These results indicated that, after treatment (gravity and magnetic separation, the pegmatite can be considered as a good source of potash feldspar. The present study provides a positive indication for using of Southern Saudi pegmatite after treatment in ceramic industries.

  4. Teaching methods to explore ceramics museum

    Institute of Scientific and Technical Information of China (English)

    于程杨

    2015-01-01

    As early as 8000 years ago the period of primitive society, our ancestors had invented pottery making technology, pottery has been widely used, with the development of The Times, the birth of China greatly improve human quality of life, one by one through the porcelain making porcelain craftsmen sublime skill and wisdom to this, give the modern with the material of inheritance and explore the porcelain making industry. Museum is not only a place full of ideas and wisdom, and knowledge transfer medium, it not only has the cultural relics collection, collection, preservation, display function, but also has guiding, activates the creative role. Modern ceramic in colleges and universities to establish the teaching course of contact is also a museum and museum is a very worth exploring topic.

  5. Incipient flocculation molding: A new ceramic-forming technique

    Science.gov (United States)

    Arrasmith, Steven Reade

    . Densities and microstructures were quite similar to those obtained by dry pressing and sintering these powders. Dried green samples with densities of ca. 57% of theoretical sintered to >96% of theoretical density. This research has demonstrated IFM as a viable ceramic forming process which has potential to be developed into an industrial process. Further research is needed to determine preferred molding parameters, other possible polymer-solvent systems, and investigate the use of other ceramic powders. The concepts developed for IFM may have potential applications in other ceramic forming processes, such as extrusion and rapid prototyping.

  6. Cutting effectiveness and wear of carbide burs on eight machinable ceramics and bovine dentin.

    Science.gov (United States)

    Tanaka, N; Taira, M; Wakasa, K; Shintani, H; Yamaki, M

    1991-10-01

    As a first approach in evaluating the feasibility of industrial machinable ceramics in dentistry, we performed weight-load-cutting tests on eight machinable ceramics and bovine dentin, using #1557 carbide burs driven by an air-turbine handpiece. While the transverse load applied to the bur was cyclically varied between 20 and 80 g, we measured the cutting speed (i.e., the steady-state handpiece speed during cutting) and the cutting volume. The greater the applied load, the more the cutting speed decreased and the cutting volume increased. The degree of this trend, however, differed among the workpieces. When dentin and mica-based glass ceramics were being cut, the cutting speed was moderately reduced, the cutting effectiveness of the bur remained high, and the wear of the bur was small. When other ceramics--such as AIN-based, Si3N4-based, and CaO.SiO2-based ceramics--were being cut, however, the cutting speed was less diminished, and the cutting efficiency of the bur was smaller and decreased rapidly, along with extensive wear of the bur. We speculate that mica-based glass ceramics could be used as the substitute for dentin in the pre-clinical cutting exercise, and that another potential use of machinable ceramics examined might be in the production of future machined dental prostheses. PMID:1814771

  7. Fabrication and characterization of glass–ceramics materials developed from steel slag waste

    International Nuclear Information System (INIS)

    Highlights: ► Steelmaking slag (SS) is one of the most common industrial wastes. ► Glass–ceramics produced from SS is observed to have good properties. ► A large volume of raw SS can be recycled. ► The utilization of SS could reduce solid waste pollution. -- Abstract: In this study, glass–ceramic materials were produced from SS (steel slag) obtained from Wuhan Iron and Steel Corporation in China. The amount of SS used in glass batch was about 31–41 wt.% of the total batch mixture. On basis of differential thermal analysis (DTA) results, the nucleation and crystallization temperature of the parent glass samples were identified, respectively. X-ray diffraction (XRD) revealed that multiple crystalline phases coexisted in the glass–ceramics, and the main crystalline phase was wollastonite (CaSiO3). SEM observation indicated that there was an increase in the amount of crystalline phase in the glass–ceramics when the CaO content and crystallization time increased. It was also found that the glass–ceramics with fine microstructure enhance mechanical properties and erosion wear resistance. The obtained glass–ceramics showed a maximum bending strength of 145.6 MPa and very nice wear resistance. Therefore, it is feasible to produce nucleated glass–ceramics materials for building and decorative materials from SS.

  8. Antibacterial and mechanical properties of honeycomb ceramic materials incorporated with silver and zinc

    International Nuclear Information System (INIS)

    Highlights: • Novel application of honeycomb ceramic carrier for environmentally benign processes. • Honeycomb ceramic have antibacterial properties by doping with silver and zinc. • The foundation of honeycomb ceramic to promote the application in various fields. • Honeycomb ceramic microstructure and characterization by XRD and SEM micro-analysis. - Abstract: The antibacterial and mechanical properties of heat-resistant honeycomb ceramic materials produced from red mud industrial waste and doped with Zn and Ag are determined. Excellent antibacterial effects against Escherichia coli are obtained by the plate counting and vibration methods. When 5% and 6% Zn are added to the honeycombs doped with 0.3% Ag, the antibacterial rates reach 98.9% and 99.5%, respectively. The mechanical properties are evaluated by monitoring the bending strength, open porosity, water absorption capability, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The Zn and Ag particles are distributed uniformly in the honeycomb ceramics and the crystalline structure of the ceramic materials is not altered after Zn and Ag incorporation consequently enabling good dispersion of the antibacterial metals

  9. Development of laser drilling techniques to fabricate ceramic distributor plates

    Science.gov (United States)

    Polk, D. H.

    1985-08-01

    Fluidized bed heat exchangers (FBHEX) offer the potentially cost effective recovery of high temperature waste heat from the 2000 to 3000F flue gases of many industrial processes. Such applications will require FBHEX distributor plates of ceramics that will withstand the high temperature and corrosive environment, and fabrication of the required perforated ceramic plates of 3 to 10% open area with holes as small as 0.01-in. in dia is not generally possible with conventional ceramic fabrication techniques. Laser drilling is examined as a means for producing the required closely spaced arrays of small holes or slots in selected ceramics. Silicon carbide, silicon nitride, 85% alumina, and a SiC fiber composite were all successfully drilled with 3% open area arrays of 0.01-in. dia holes, 0.06-in. dia holes, and 0.01 x 0.06-in. slots and with no loss of strength except from section area reduction and stress concentrations. For potential mass production systems, drilling costs were estimated to be $120-620/sq ft. The lower costs appear economically viable, and improvements appear possible with further development of the drilling process.

  10. Characterization of the thermal conductivity for ceramic pebble beds

    Science.gov (United States)

    Lo Frano, R.; Aquaro, D.; Scaletti, L.; Olivi, N.

    2015-11-01

    The evaluation of the thermal conductivity of breeder materials is one of the main goals to find the best candidate material for the fusion reactor technology. The aim of this paper is to evaluate experimentally the thermal conductivity of a ceramic material by applying the hot wire method at different temperatures, ranging from 50 to about 800°C. The updated experimental facility, available at the Department of Civil and Industrial Engineering (DICI) of the University of Pisa, used to determine the thermal conductivity of a ceramic material (alumina), will be described along with the measurement acquisition system. Moreover it will be also provided an overview of the current state of art of the ceramic pebble bed breeder thermos-mechanics R&D (e.g. Lithium Orthosilicate (Li4SiO4) and Lithium Metatitanate (Li2TiO3)) focusing on the up-to-date analysis. The methodological approach adopted is articulated in two phase: the first one aimed at the experimental evaluation of thermal conductivity of a ceramic material by means of hot wire method, to be subsequently used in the second phase that is based on the test rig method, through which is measured the thermal conductivity of pebble bed material. In this framework, the experimental procedure and the measured results obtained varying the temperature, are presented and discussed.

  11. Evaluation of the thermal comfort of ceramic floor tiles

    Directory of Open Access Journals (Sweden)

    Carmeane Effting

    2007-09-01

    Full Text Available In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The uncomforting can be characterized by heated floor surfaces in external environments which are exposed to sun radiation (swimming polls areas or by cold floor surfaces in internal environments (bed rooms, path rooms. The property named thermal effusivity which defines the interface temperature when two semi-infinite solids are putted in perfect contact. The introduction of the crustiness surface on the ceramic tiles interferes in the contact temperature and also it can be a strategy to obtain ceramic tiles more comfortable. Materials with low conductivities and densities can be obtained by porous inclusion are due particularly to the processing conditions usually employed. However, the presence of pores generally involves low mechanical strength. This work has the objective to evaluate the thermal comfort of ceramics floor obtained by incorporation of refractory raw materials (residue of the polishing of the porcelanato in industrial atomized ceramic powder, through the thermal and mechanical properties. The theoretical and experimental results show that the porosity and crustiness surface increases; there is sensitive improvement in the comfort by contact.

  12. Additive Manufacturing of Ceramic Structures by Laser Engineered Net Shaping

    Institute of Scientific and Technical Information of China (English)

    NIU Fangyong; WU Dongjiang; MA Guangyi; ZHANG Bi

    2015-01-01

    Ceramic is an important material with outstanding physical properties whereas impurities and porosities generated by traditional manufacturing methods limits its further industrial applications. In order to solve this problem, direct fabrication of Al2O3 ceramic structures is conducted by laser engineered net shaping system and pure ceramic powders. Grain refinement strengthening method by doping ZrO2 and dispersion strengthening method by doping SiC are proposed to suppress cracks in fabricating Al2O3 structure. Phase compositions, microstructures as well as mechanical properties of fabricated specimens are then analyzed. The results show that the proposed two methods are effective in suppressing cracks and structures of single-bead wall, arc and cylinder ring are successfully deposited. Stable phase ofα-Al2O3 and t-ZrO2 are obtained in the fabricated specimens. Micro-hardness higher than 1700 HV are also achieved for both Al2O3 and Al2O3/ZrO2, which are resulted from fine directional crystals generated by the melting-solidification process. Results presented indicate that additive manufacturing is a very attractive technique for the production of high-performance ceramic structures in a single step.

  13. Ceramic matrix composites -- Advanced high-temperature structural materials

    International Nuclear Information System (INIS)

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  14. Development of tailored ceramic microstructures using recycled marble processing residue as pore-former

    Science.gov (United States)

    Domopoulou, A.; Spiliotis, X.; Charalampides, G.; Baklavaridis, A.; Papapolymerou, G.; Karayannis, V.

    2016-06-01

    Recycling of marble processing residue is significant since marble processing constitutes an important industrial sector. Therefore, the sustainable management and the valorisation, in an economically profitable manner, of this industrial by-product should be considered. In this work, the potential use of marble residue as pore-former into clayey mixtures for the production of lightweight, porous and thermal insulating ceramics is investigated. Four samples consisting of clayey ceramic body incorporating up to 50 wt.% fine marble residue powder were produced. The final ceramic products were produced upon firing (sintering) at 950oC. Porosity and thermal conductivity measurements were carried out in order to assess the thermal insulating behavior of the produced sintered ceramics. The porosity of the sintered ceramics increases substantially by increasing the marble residue admixture loading. This, in turn, leads to a decrease in thermal conductivity. Consequently, the marble residue can be successfully employed as pore-forming agent, in order to improve the insulating behavior of the ceramic materials.

  15. Rheological Behaviour of Ceramic Inks for Direct Ceramic Inkjet Printing

    Directory of Open Access Journals (Sweden)

    P. Ponnambalam

    2006-04-01

    Full Text Available In this paper, studies were made on the preparation of ceramic inks with: (i alumina powderin ethyl alcohol and (ii zirconia powder in ethyl alcohol at different volume fractions of ceramic.Different amounts (0.75-3.00 vol % of an organic dispersant (oleic acid were added to ceramicink containing 5 per cent of ceramic by volume in ethyl alcohol. The viscosities of the suspensionswere determined with Brookefield viscometer (model: DV-E, which is suitable for measuringthe viscosities of suspensions accurately. These inks were deposited on a substrate to see theirspread. The sediment packing densities ( m of the resulting suspensions were calculated usingtheoretical models which can be related to the density that can be achieved in the final product.The highest sediment packing density was arrived at low viscosity values of the ink and occurredwhen 1 per cent of dispersant by volume was used for 5 per cent alumina content. For 5 percent zirconia content, 2 per cent of dispersant by volume gave a similar result. Experimentswere also conducted to find the value of m for different solid loadings (5-25 vol % of ceramicwith 1 per cent dispersant. It was observed that the sediment packing density and the apparentviscosities were increasing when solid loading concentrations were increased for both aluminaand zirconia-based inks. The optimum value of m and viscosity have been determined from thisstudy. The results of this preliminary study will be useful for further investigations on therheological behaviour of ceramic inks for direct ceramic inkjet printing.

  16. Performance of Ceramics in Severe Environments

    Science.gov (United States)

    Jacobson, Nathan S.; Fox, Dennis S.; Smialek, James L.; Deliacorte, Christopher; Lee, Kang N.

    2005-01-01

    Ceramics are generally stable to higher temperatures than most metals and alloys. Thus the development of high temperature structural ceramics has been an area of active research for many years. While the dream of a ceramic heat engine still faces many challenges, niche markets are developing for these materials at high temperatures. In these applications, ceramics are exposed not only to high temperatures but also aggressive gases and deposits. In this chapter we review the response of ceramic materials to these environments. We discuss corrosion mechanisms, the relative importance of a particular corrodent, and, where available, corrosion rates. Most of the available corrosion information is on silicon carbide (SIC) and silicon nitride (Si3N4) monolithic ceramics. These materials form a stable film of silica (SO2) in an oxidizing environment. We begin with a discussion of oxidation of these materials and proceed to the effects of other corrodents such as water vapor and salt deposits. We also discuss oxidation and corrosion of other ceramics: precurser derived ceramics, ceramic matrix composites (CMCs), ceramics which form oxide scales other than silica, and oxide ceramics. Many of the corrosion issues discussed can be mitigated with refractory oxide coatings and we discuss the current status of this active area of research. Ultimately, the concern of corrosion is loss of load bearing capability. We discuss the effects of corrosive environments on the strength of ceramics, both monolithic and composite. We conclude with a discussion of high temperature wear of ceramics, another important form of degradation at high temperatures.

  17. Advanced ceramic materials for next-generation nuclear applications

    Science.gov (United States)

    Marra, John

    2011-10-01

    The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high

  18. Advanced ceramic materials for next-generation nuclear applications

    International Nuclear Information System (INIS)

    The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high

  19. Evaluation of an all-ceramic tubesheet assembly for a hot gas filter

    Energy Technology Data Exchange (ETDEWEB)

    Bitner, J.L. [Mallett Technology, Inc., Canonsburg, PA (United States); Mallett, R.H. [Mallett Technology, Inc., Research Triangle Park, NC (United States); Eggerstedt, P.M. [Industrial Filter and Pump Mfg. Co., Cicero, IL (United States); Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    A 10-inch thick, all-ceramic tubesheet design is evaluated for differential pressure and thermal conditions. Primary stresses from differential pressure are well within a safe allowable. The calculated peak thermal stresses at local discontinuities approach the modules of rupture for the ceramic material. Kiln tests were performed to demonstrate differential temperatures between hot center and cooler rim do not cause failures or visible tensile cracks. There appear to be mitigating mechanisms and design features in the Industrial Filter and Pump (IF and P) Mfg. Co. all-ceramic tubesheet design concept that add forgiveness in accommodating differential pressure and thermal loading stresses. A material characterization program on the ceramic materials is recommended.

  20. Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing

    International Nuclear Information System (INIS)

    The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

  1. Evaluation of the reuse of glass and ceramic blocks in the development of a ceramic products; Avaliacao do reaproveitamento de blocos ceramicos e de vidro no desenvolvimento de um produto ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, R.A.; Silva, L.A.; Martins, B.E.D.B.S.; Felippe, C.E.C.; Almeida, V.C., E-mail: valeria@eq.ufrj.b [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica

    2010-07-01

    The ceramic industry has enormous potential to absorb wastes. The main objective of this study was to evaluate the feasibility of reusing leftovers ceramic blocks, from construction and, with shards of glass in the development of a ceramic product. The ceramic pieces were prepared with different compositions of glass by the method of pressing conformation and heating at 1000 and 1100 deg C. The conformed pieces were tested for linear shrinkage, water absorption, porosity, and tensile strength. The techniques for characterization were X-ray fluorescence, X-ray diffraction and scanning electron microscopy, the results show that the ceramic material produced has a high flexural strength and low values of water absorption. (author)

  2. Antiferroelectric Shape Memory Ceramics

    Directory of Open Access Journals (Sweden)

    Kenji Uchino

    2016-05-01

    Full Text Available Antiferroelectrics (AFE can exhibit a “shape memory function controllable by electric field”, with huge isotropic volumetric expansion (0.26% associated with the AFE to Ferroelectric (FE phase transformation. Small inverse electric field application can realize the original AFE phase. The response speed is quick (2.5 ms. In the Pb0.99Nb0.02[(Zr0.6Sn0.41-yTiy]0.98O3 (PNZST system, the shape memory function is observed in the intermediate range between high temperature AFE and low temperature FE, or low Ti-concentration AFE and high Ti-concentration FE in the composition. In the AFE multilayer actuators (MLAs, the crack is initiated in the center of a pair of internal electrodes under cyclic electric field, rather than the edge area of the internal electrodes in normal piezoelectric MLAs. The two-sublattice polarization coupling model is proposed to explain: (1 isotropic volume expansion during the AFE-FE transformation; and (2 piezoelectric anisotropy. We introduce latching relays and mechanical clampers as possible unique applications of shape memory ceramics.

  3. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  4. III Advanced Ceramics and Applications Conference

    CERN Document Server

    Gadow, Rainer; Mitic, Vojislav; Obradovic, Nina

    2016-01-01

    This is the Proceedings of III Advanced Ceramics and Applications conference, held in Belgrade, Serbia in 2014. It contains 25 papers on various subjects regarding preparation, characterization and application of advanced ceramic materials.

  5. Emerging Ceramic-based Materials for Dentistry

    OpenAIRE

    Denry, I.; Kelly, J. R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appr...

  6. Emerging Ceramic-based Materials for Dentistry

    Science.gov (United States)

    Denry, I.; Kelly, J.R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  7. Insights on Ceramics as Dental Materials. Part I: Ceramic Material Types in Dentistry

    OpenAIRE

    Ho, GW; Matinlinna, JP

    2011-01-01

    Ceramics are widely used biomaterials in prosthetic dentistry due to their attractive clinical properties. They are aesthetically pleasing with their color, shade and luster, and they are chemically stable. The main constituents of dental ceramic are Si-based inorganic materials, such as feldspar, quartz, and silica. Traditional feldspar-based ceramics are also referred to as "Porcelain". The crucial difference between a regular ceramic and a dental ceramic is the proportion of feldspar, quar...

  8. Thermoluminescence properties of AlN ceramics

    DEFF Research Database (Denmark)

    Trinkler, L.; Christensen, P.; Agersnap Larsen, N.; Berzina, B.

    The paper describes thermoluminescence (TL) properties of AlN:Y2O3 ceramics irradiated with ionising radiation. A high TL sensitivity of AlN:Y2O3 ceramics to radiation encouraged a study of the AlN ceramics for application as a dosimetric material. The paper presents experimental data on: glow...

  9. Extraterrestrial materials processing and construction. [space industrialization

    Science.gov (United States)

    Criswell, D. R.; Waldron, R. D.; Mckenzie, J. D.

    1980-01-01

    Three different chemical processing schemes were identified for separating lunar soils into the major oxides and elements. Feedstock production for space industry; an HF acid leach process; electrorefining processes for lunar free metal and metal derived from chemical processing of lunar soils; production and use of silanes and spectrally selective materials; glass, ceramics, and electrochemistry workshops; and an econometric model of bootstrapping space industry are discussed.

  10. Dynamic properties of ceramic materials

    International Nuclear Information System (INIS)

    The present study offers new data and analysis on the transient shock strength and equation-of-state properties of ceramics. Various dynamic data on nine high strength ceramics are provided with wave profile measurements, through velocity interferometry techniques, the principal observable. Compressive failure in the shock wave front, with emphasis on brittle versus ductile mechanisms of deformation, is examined in some detail. Extensive spall strength data are provided and related to the theoretical spall strength, and to energy-based theories of the spall process. Failure waves, as a mechanism of deformation in the transient shock process, are examined. Strength and equation-of-state analysis of shock data on silicon carbide, boron carbide, tungsten carbide, silicon dioxide and aluminum nitride is presented with particular emphasis on phase transition properties for the latter two. Wave profile measurements on selected ceramics are investigated for evidence of rate sensitive elastic precursor decay in the shock front failure process

  11. Nondestructive evaluation of structural ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Klima, S.J.; Baaklini, G.Y.; Abel, P.B.

    1987-01-01

    A review is presented on research and development of techniques for nondestructive evaluation and characterization of advanced ceramics for heat engine applications. Highlighted in this review are Lewis Research Center efforts in microfocus radiography, scanning laser acoustic microscopy (SLAM), scanning acoustic microscopy (SAM), scanning electron acoustic microscopy (SEAM), and photoacoustic microscopy (PAM). The techniques were evaluated by applying them to research samples of green and sintered silicon nitride and silicon carbide in the form of modulus-of-rupture bars containing seeded voids. Probabilities of detection of voids were determined for diameters as small as 20 microns for microfucus radiography, SLAM, and SAM. Strengths and limitations of the techniques for ceramic applications are identified. Application of ultrasonics for characterizing ceramic microstructures is also discussed.

  12. Innovative processing of ceramic superconductors

    International Nuclear Information System (INIS)

    The discovery of high-temperature superconducting yttrium barium cuprate has changed the way we think about ceramics. It has broadened the perception and the definition of ceramic materials, and has attracted new workers from other fields such as chemistry, physics, and engineering, adding to the diversity of techniques used for synthesis and characterization. The authors are seeking to synthesize ceramics in a near-single-crystal configuration. They want to create a new class of material that may have wide-ranging applications, from sensors to optoelectronic devices to superconductive cables. This article I describes their approaches and some of preliminary results. A superconducting magnetic bearing and a high-current superconducting cable are possible applications of this work

  13. Ceramic materials testing and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Wilfinger, K. R., LLNL

    1998-04-30

    Certain refractory ceramics (notably oxides) have desirable properties suitable for the construction of ceramic waste containers for long term use in nuclear waste disposal applications. In particular, they are far less prone to environmental corrosion than metals under realistic repository conditions. The aqueous corrosion rates of oxides such as magnesium aluminate spinel (MgAl{sub 2}0{sub 4}) and alumina (Al{sub 2}0{sub 4}) fall in the range of a few millimeters per million years. Oxide ceramics are also not likely to be subject to microbiologically influenced corrosion, which apparently can attack most, if not all, of the available engineering metals. Ceramics have a reputation for poor mechanical performance and large, impermeable objects are not easily fabricated by most current fabrication methods. As a result, the most promising approach for incorporating ceramics in large waste packages appears to be to apply a high density ceramic coating to a supporting metallic structure. Ceramic coatings 2048 applied by a thermal spray technique can be made effectively seamless and provide a method for final closure of the waste package while maintaining low average temperatures for the entire assembly. The corrosion resistance of the ceramic should prevent or delay water penetration to the underlying metal, which will in turn provide most of the mechanical strength and toughness required by the application. In this way, the major concerns regarding the ceramic coating become ensuring it is impervious to moisture, its adherence and its resistance to mechanical stresses during handling or resulting from rock fall in the repository. Without water, electrochemical corrosion and microbiologically influenced corrosion processes are considered impossible, so a complete coating should protect the metal vessels for far longer than the current design requirements. Even an imperfect coating should extend the life of the package, delaying the onset and reducing the severity of

  14. Proton conducting cerate ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Coffey, G.W.; Pederson, L.R.; Armstrong, T.R.; Bates, J.L.; Weber, W.J. [Pacific Northwest Lab., Richland, WA (United States)

    1995-08-01

    Cerate perovskites of the general formula AM{sub x}Ce{sub 1-x}O{sub 3-{delta}}, where A = Sr or Ba and where M = Gd, Nd, Y, Yb or other rare earth dopant, are known to conduct a protonic current. Such materials may be useful as the electrolyte in a solid oxide fuel cell operating at intermediate temperatures, as an electrochemical hydrogen separation membrane, or as a hydrogen sensor. Conduction mechanisms in these materials were evaluated using dc cyclic voltammetry and mass spectrometry, allowing currents and activation energies for proton, electron, and oxygen ion contributions to the total current to be determined. For SrYb{sub 0.05}Ce{sub 0.95}O{sub 3-{delta}}, one of the best and most environmentally stable compositions, proton conduction followed two different mechanisms: a low temperature process, characterized by an activation energy of 0.42{+-}0.04 eV, and a high temperature process, characterized by an activation energy of 1.38{+-}0.13 eV. It is believed that the low temperature process is dominated by grain boundary conduction while bulk conduction is responsible for the high temperature process. The activation energy for oxygen ion conduction (0.97{+-}0.10 eV) agrees well with other oxygen conductors, while that for electronic conduction, 0.90{+-}0.09 eV, is affected by a temperature-dependent electron carrier concentration. Evaluated by direct measurement of mass flux through a dense ceramic with an applied dc field, oxygen ions were determined to be the majority charge carrier except at the lowest temperatures, followed by electrons and then protons.

  15. Ceramic catalyst materials

    Energy Technology Data Exchange (ETDEWEB)

    Sault, A.G.; Gardner, T.J. [Sandia National Laboratories, Albuquerque, NM (United States); Hanprasopwattanna, A.; Reardon, J.; Datye, A.K. [Univ. of New Mexico, Albuquerque, NM (United States)

    1995-08-01

    Hydrous titanium oxide (HTO) ion-exchange materials show great potential as ceramic catalyst supports due to an inherently high ion-exchange capacity which allows facile loading of catalytically active transition metal ions, and an ability to be cast as thin films on virtually any substrate. By coating titania and HTO materials onto inexpensive, high surface area substrates such as silica and alumina, the economics of using these materials is greatly improved, particularly for the HTO materials, which are substantially more expensive in the bulk form than other oxide supports. In addition, the development of thin film forms of these materials allows the catalytic and mechanical properties of the final catalyst formulation to be separately engineered. In order to fully realize the potential of thin film forms of titania and HTO, improved methods for the deposition and characterization of titania and HTO films on high surface area substrates are being developed. By varying deposition procedures, titania film thickness and substrate coverage can be varied from the submonolayer range to multilayer thicknesses on both silica and alumina. HTO films can also be formed, but the quality and reproducibility of these films is not nearly as good as for pure titania films. The films are characterized using a combination of isopropanol dehydration rate measurements, point of zero charge (PZC) measurements, BET surface area, transmission electron microscopy (TEM), and elemental analysis. In order to assess the effects of changes in film morphology on catalytic activity, the films are being loaded with MoO{sub 3} using either incipient wetness impregnation or ion-exchange of heptamolybdate anions followed by calcining. The MoO{sub 3} is then sulfided to form MOS{sub 2}, and tested for catalytic activity using pyrene hydrogenation and dibenzothiophene (DBT) desulfurization, model reactions that simulate reactions occurring during coal liquefaction.

  16. Chemical characterization of marajoara ceramics

    International Nuclear Information System (INIS)

    In this study the elemental concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sc, Sm, Ta, Tb, Th, U, Yb and Zn were determined by instrumental neutron activation analysis (INAA) in 204 fragments of Marajoara archaeological ceramics, of which 156 were provided by the Archaeology and Ethnology Museum of Sao Paulo University (MAE) and 48 were provided by Dr. Denise Pahl Schaan, Marajo Museum curator. Also, 9 contemporary ceramics produced and marketed at Marajo Island were analyzed. Electron paramagnetic resonance (EPR) analyses were performed in 8 archaeological samples and 1 contemporary sample in order to identify the burning temperature of the samples. X-ray diffraction (XRD) analyses were performed in 13 archaeological samples and 2 contemporary samples for the investigation of their mineralogical composition. Mahalanobis distance was used for the study of outlier while modified filter was used for the study of the temper added to the ceramic paste. Result interpretation was performed using cluster analysis, principal components analysis and discriminant analysis. Procrustes analysis was used for variable selection and it showed that the Ce, Fe, Eu, Hf, K and Th variables are adequate for the characterization of the analyzed samples. The comparative study among the archaeological and contemporary ceramics showed the arrangement of two well-defined and close groups for the archaeological samples and a third, distant group for the contemporary ones. This result indicates that the archaeological and contemporary ceramics differ in their composition. EPR and XRD analysis were inconclusive for the differentiation of archaeological and contemporary ceramics. (author)

  17. Production by thermo-mechanical process and stability in crude petroleum studies of Ba2AlZrO5,5 ceramics

    International Nuclear Information System (INIS)

    The necessity of developing technologies that makes possible the petroleum wells exploration is very important. Knowing that those are hostile environments is necessary ta find materials that are able to resist to those environment conditions. In this way we worked on the fabrication of ceramic embedding temperature sensors for petroleum industry. The present work looks for the fabrication of Ba2AlZrO5,5 ceramic by thermo-mechanical process and the study of it's stability in crude petroleum. The Ba2AlZrO5,5 was fabricated by thermo-mechanical process. The ceramic powder was calcined and then the granulometry was analyzed by laser. The samples were compacted, sintered and the microstructure and mechanical properties were characterized. The ceramic stability study in crude petroleum was done and the ceramic was analyzed by X-Ray diffraction and Vickers micro hardness The results shows that the ceramic is stable in crude petroleum. (author)

  18. Transport properties of HTSC ceramics

    International Nuclear Information System (INIS)

    By the combined influence of high pressures and silver doping it is possible to increase the critical current of yttrium metal-ceramics up to 104A/cm2 at T=77 K2 in a self-magnetic field; at T=4,2 K currents up to 2 103 A/cm2 have been realized in a 3 T field. The ideas being developed of metal-ceramics as a Josephson medium together with pressure as a perfectly operated parameter in the experiment were found to be extremely effective in the analysis of the results. 90 refs.; 5 figs

  19. Ceramic components for MHD electrode

    Science.gov (United States)

    Marchant, D.D.

    A ceramic component which exhibits electrical conductivity down to near room temperatures has the formula: Hf/sub x/In/sub y/A/sub z/O/sub 2/ where x = 0.1 to 0.4, y = 0.3 to 0.6, z = 0.1 to 0.4 and A is a lanthanide rare earth or yttrium. The component is suitable for use in the fabrication of MHD electrodes or as the current leadout portion of a composite electrode with other ceramic components.

  20. Erosion of magnesium potassium phosphate ceramic waste forms.

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K. C.

    1998-11-20

    Phosphate-based chemically bonded ceramics were formed from magnesium potassium phosphate (MKP) binder and either industrial fly ash or steel slag. The resulting ceramics were subjected to solid-particle erosion by a stream of either angular Al{sub 2}O{sub 3} particles or rounded SiO{sub 2} sand. Particle impact angles were 30 or 90{degree} and the impact velocity was 50 m/s. Steady-state erosion rates, measured as mass lost from a specimen per mass of impacting particle, were dependent on impact angle and on erodent particle size and shape. Material was lost by a combination of fracture mechanisms. Evolution of H{sub 2}O from the MKP phase appeared to contribute significantly to the material loss.

  1. Erosion of magnesium potassium phosphate ceramic waste forms

    International Nuclear Information System (INIS)

    Phosphate-based chemically bonded ceramics were formed from magnesium potassium phosphate (MKP) binder and either industrial fly ash or steel slag. The resulting ceramics were subjected to solid-particle erosion by a stream of either angular Al2O3 particles or rounded SiO2 sand. Particle impact angles were 30 or 90degree and the impact velocity was 50 m/s. Steady-state erosion rates, measured as mass lost from a specimen per mass of impacting particle, were dependent on impact angle and on erodent particle size and shape. Material was lost by a combination of fracture mechanisms. Evolution of H2O from the MKP phase appeared to contribute significantly to the material loss

  2. Radiation stability of ceramics: Test cases of zirconia and spinel

    International Nuclear Information System (INIS)

    The study of the effects of radiation in ceramics of potential use in electronic, space and nuclear industries appears to be a major challenge in the next decades. The collect and analysis of data dealing with the production and recovery of radiation damage in this type of materials are thus tasks of prime interest. In this article, we present a review of the main structural and chemical modifications observed in test case ceramics (yttria-stabilized zirconia and magnesium-aluminate spinel) submitted to ion bombardment and thermal treatments. We show that the stability under irradiation depends on the intrinsic properties of the materials and on irradiation parameters such as the ion energy, fluence and temperature. We also demonstrate that the recovery of damage upon annealing at elevated temperatures induces drastic physico-chemical modifications of the matrix. (authors)

  3. The behavior of multilayer ceramic protections at quick thermal shock

    Directory of Open Access Journals (Sweden)

    Alexandru MIHAILESCU

    2013-06-01

    Full Text Available Protective layers of “hot parts” of the turbo engines as well as co-generative systems of energy industry are exposed to a combination of wear factors which may act together at high values.The main goal of the paper is the behavior of some advanced layers, duplex and triplex, multifunctional, ceramics in relation to the most complex wear factor and disturbing as well, the quick thermal shock.The quick thermal shock test installation designed and constructed by the INCAS covers the domain of some high gradients of heating/cooling and is currently integrated in a network of European infrastructure that evaluates the properties of functional layers for turbo engines.Micro-structure inter- and intra- facial changes gradually induced in ceramic structures are highlighted and on this basis their ranking and selection for application on physical parts are established.

  4. High temperature ceramic membrane reactors for coal liquid upgrading

    Energy Technology Data Exchange (ETDEWEB)

    Tsotsis, T.T.

    1992-06-19

    Ceramic membranes are a new class of materials, which have shown promise in a variety of industrial applications. Their mechanical and chemical stability coupled with a wide range of operating temperatures and pressures make them suitable for environments found in coal liquid upgrading. In this project we will evaluate the performance of Sel-Gel alumina membranes in coal liquid upgrading processes under realistic temperature and pressure conditions and investigate the feasibility of using such membranes in a membrane reactor based coal liquid upgrading process. In addition, the development of novel ceramic membranes with enhanced catalytic activity for coal-liquid upgrading applications, such as carbon-coated alumina membranes, will be also investigated.

  5. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1995-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method has the potential to facilitate the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent efforts have focused on transferring the joining technology to industry. Several industrial partners have been identified and collaborative research projects are in progress. Investigations are focusing on applying the joining method to sintered a-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  6. Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

    Directory of Open Access Journals (Sweden)

    Mehrdad Ebrahimi

    2015-12-01

    Full Text Available Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

  7. Some aspects of inter-relation of the statistical properties of micro- and microstructure of WC - Co ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Pisarenko, G.G.; Voinalovich, A.V. [National Academy of Science of Ukraine (Ukraine). Inst. for Problems of Strength

    2002-07-01

    The nature of inhomogeneity of the solid state microstructures is the subject of limitation for industrial application of engineering of materials. The strength of ceramics of WC-Co system is more sensitive to the dynamic loading than another material, ceramics in particular. Fracture of this type of materials is under control by internal stress of structure. It may vary for a lot of homogeneous specimens of ceramics made or parts. That is the reason why number of specimens should be tested up to fracture for reception of strength data of certain probability of the definition. (orig.)

  8. Electrospinning of ceramic nanofibers

    Science.gov (United States)

    Eick, Benjamin M.

    Silicon Carbide (SiC) nanofibers of diameters as low as 20 nm are fabricated. The fibers were produced through the electrostatic spinning of the preceramic poly(carbomethylsilane) with pyrolysis to ceramic. A new technique was used where the preceramic was blended with polystyrene (PS) and, subsequent to electrospinning, was exposed to UV to crosslink the PS and prevent fibers flowing during pyrolysis. Electrospun SiC fibers were characterized by FTIR, TGA-DTA, SEM, TEM, XRD, and SAED. Fibers were shown to be polycrystalline and nanograined with alpha-SiC 15R polytype being dominant, where commercial fiber production methods form beta-SiC 3C. Pyrolysis of the bulk polymer blend to SiC produced alpha-SiC 15R as the dominant polytype with larger grains showing that electrospinning nanofibers affects resultant crystallinity. Fibers produced were shown to have a core-shell structure of an oxide scale that was variable by pyrolysis conditions. Metal oxide powders (chromium oxide, cobalt oxide, iron oxide, silicon oxide, tantalum oxide, titanium oxide, tungsten oxide, vanadium oxide, and zirconium oxide), were converted to metal carbide powders and metal nitride powders by the process of carbothermal reduction (CTR). Synthetic pitch was explored as an alternative to graphite which is a common carbon source for CTR. It was shown via characterization with XRD that pitch performs as well and in some cases better than graphite and is therefore a viable alternative in CTR. Conversion of metal oxide powders with pitch led to conversion of sol-gel based metal oxide nanofibers produced by electrospinning. Pitch was soluble in the solutions xv that were electrospun allowing for intimate contact between the sol-gel and the carbon source for CTR. This method became a two step processing method to produce metal carbide and nitride nanofibers: first electrospin sol-gel based metal oxide nanofibers and subsequently pyrolize them in the manner of CTR to transform them. Results indicate

  9. High temperature ceramics for automobile gas turbines. Part 2: Development of ceramic components

    Science.gov (United States)

    Walzer, P.; Koehler, M.; Rottenkolber, P.

    1978-01-01

    The development of ceramic components for automobile gas turbine engines is described with attention given to the steady and unsteady thermal conditions the ceramics will experience, and their anti-corrosion and strain-resistant properties. The ceramics considered for use in the automobile turbines include hot-pressed Si3N4, reaction-sintered, isostatically pressed Si3N4, hot-pressed SiC, reaction-bonded SiC, and glass ceramics. Attention is given to the stress analysis of ceramic structures and the state of the art of ceramic structural technology is reviewed, emphasizing the use of ceramics for combustion chambers and ceramic shrouded turbomachinery (a fully ceramic impeller).

  10. Properties Research of Ceramic Layer

    Directory of Open Access Journals (Sweden)

    Z. Żółkiewicz

    2012-12-01

    Full Text Available In the method of full mould the polystyrene model, which fills the mould cavity in the course of filling by the liquid metal is subjected tothe influence of high temperature and passes from the solid, through the liquid, to the gaseous state. During this process solid and gaseousproducts of thermal decomposition of polystyrene patterns occur. The kinetics of this process is significantly influenced by the gasificationtemperature, density and mass of the polystyrene patterns. One of the basic parameters is the amount and rate of gas from the polystyrenemodel during its thermal decomposition. Specific properties of ceramic layer used for lost foam castings are required. To ensure optimalprocess flow of metal in the form proper permeability of the ceramic layer is needed.To ensure optimal conditions for technological casting method EPS patterns are tested and determined are the technological parametersand physical-chemical process in: material properties of the pattern, properties of the ceramic layer applied to the pattern, pattern gasification kinetics pouring processIn the course of the research the characteristics of polystyrene and ceramic layer were determined.

  11. Thermal shock resistant ceramic insulator

    International Nuclear Information System (INIS)

    A specification is given for thermal shock resistant cermet insulators which contain 0.1 to 20 volume % metal present as a dispersed phase. They are prepared by (a) providing a first solid phase mixture of a ceramic powder and a metal precursor; (b) heating the first solid phase mixture above the minimum decomposition temperature of the metal precursor for no longer than 30 minutes and to a temperature sufficiently above the decomposition temperature to cause the selective decomposition of the metal precursor to the metal to provide a second solid phase mixture comprising particles of ceramic having discrete metal particles adhering to their surfaces, the metal particles having a mean diameter no more than 1/2 the mean diameter of the ceramic particles, and (c) densifying the second solid phase mixture to provide the desired cermet insulator. Examples of the ceramics include BN, B4C, ZrO2, WO3, BeO, Y2O3, TaO, the lanthanide oxides, the oxides of uranium, the oxides of thorium, the oxides of niobium. Examples of the metal precursor include TaHsub(0.5), UH3, ZrH2, ThH2, W(CO)6, ReCl3, WO3 MoO3. (author)

  12. Superplastic forming of ceramic insulation

    Science.gov (United States)

    Nieh, T. G.; Wittenauer, J. P.; Wadsworth, J.

    1992-01-01

    Superplasticity has been demonstrated in many fine-grained structural ceramics and ceramic composites, including yttria-stabilized tetragonal zirconia polycrystal (YTZP), alumina, and Al2O3-reinforced zirconia (Al2O3/YTZ) duplex composites and SiC-reinforced Si3N4. These superplastic ceramics obviously offer the potential benefit of forming net shape or near net shape parts. This could be particularly useful for forming complicated shapes that are difficult to achieve using conventional forming techniques, or require elaborate, subsequent machining. In the present study, we successfully demonstrated the following: (1) superplastic 3Y-TXP and 20 percent Al2O3/YTZ composite have for the first time been successfully deformed into hemispherical caps via a biaxial gas-pressure forming technique; (2) no experimental difficulty was encountered in applying the required gas pressures and temperatures to achieve the results, thus, it is certain that higher rates of deformation than those presented in this study will be possible by using the current test apparatus at higher temperatures and pressures; and (3) an analytical model incorporating material parameters, such as variations during forming in the strain rate sensitivity exponent and grain growth-induced strain hardening, is needed to model accurately and therefore precisely control the biaxial gas-pressure forming of superplastic ceramics. Based on the results of this study, we propose to fabricate zirconia insulation tubes by superplastic extrusion of zirconia polycrystal. This would not only reduce the cost, but also improve the reliability of the tube products.

  13. Oxidation resistance of silicon ceramics

    Science.gov (United States)

    Yasutoshi, H.; Hirota, K.

    1984-01-01

    Oxidation resistance, and examples of oxidation of SiC, Si3N4 and sialon are reviewed. A description is given of the oxidation mechanism, including the oxidation product, oxidation reaction and the bubble size. The oxidation reactions are represented graphically. An assessment is made of the oxidation process, and an oxidation example of silicon ceramics is given.

  14. Early ceramic sites in southern Lau, Fiji

    International Nuclear Information System (INIS)

    The Lau Group is a dispersed chain of islands in east Fiji trending north-south on the inactive Lau Ridge remnant volcanic arc, which is part of the convergent margin system comprising the Lau Basin and Tonga Ridge to the east. In the south of the Lau Group are several remote islands that are closer to Tangatapu than they are to the largest islands of Viti Levu and Vanua Levu in the Fiji Group. Two of these islands, Vatoa and Doi islands in the Ono-i-Lau Group, were visited briefly in 2006 after field work on Kabara when the government supply boat 'Sandy' made scheduled stops to unload and collect cargo. Lapita pottery and a fortification were recorded on Doi Island in the Ono Group, and on Vatoa Island a site with plain ware ceramics dating to c. 2000 cal. BP was located. The position of the two remote islands lying between the main islands of Fiji and Tongan archipelago suggests they were particularly subject to influence from population contacts and movements from islands to their east and west in prehistory. In the eighteenth and nineteenth century central and southern Lau were the centre of an important canoe building industry based on the hardwood Instia bijuga (vesi) used to construct large sailing canoes which were the prerogative of Tongan and Fijian chiefs. Archaeological and linguistic studies of the Lau Group suggest a complicated history of population movements earlier during Lapita (2900-2500 BP) and post-Lapita (∼2500-1000 BP) times, which can be examined from the study of ceramic sites in southern Lau. (author). 27 refs., 3 figs

  15. Functional ceramics for reducing friction in metal-metal system of tribopairs

    International Nuclear Information System (INIS)

    The paper reports the preliminary results of laboratory-industrial tests of active ceramic additives (ACAs) to lubricant in metal-metal friction pairs in order to elucidate the extent of the decrease in the friction coefficient and the restoration of electromechanical equipment, as well as the extension of its service life and energy saving. (author)

  16. An Overview on the Improvement of Mechanical Properties of Ceramics Nanocomposites

    Directory of Open Access Journals (Sweden)

    J. Silvestre

    2015-01-01

    Full Text Available Due to their prominent properties (mechanical, stiffness, strength, thermal stability, ceramic composite materials (CMC have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMCs have been greatly improved in the last decade. CMCs are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxide or non-oxide are used for the fibres and the matrix. Due to the large diversity of available fibres, the properties of CMCs can be adapted to achieve structural targets. They are especially valuable for structural components with demanding mechanical and thermal requirements. However, with the advent of nanoparticles in this century, the research interests in CMCs are now changing from classical reinforcement (e.g., microscale fibres to new types of reinforcement at nanoscale. This review paper presents the current state of knowledge on processing and mechanical properties of a new generation of CMCs: Ceramics Nanocomposites (CNCs.

  17. Potential contribution of microbial communities in technical ceramics for the improvement of rheological properties

    Science.gov (United States)

    Moreira, Bernardino; Miller, Ana Z.; Santos, Ricardo; Monteiro, Sílvia; Dias, Diamantino; Neves, Orquídia; Dionísio, Amélia; Saiz-Jimenez, Cesareo

    2014-05-01

    Several bacterial and fungal species naturally occurring in ceramic raw materials used in construction, such as Aspergillus, Penicillium and Aureobasidium, are known to produce exopolysaccharides (EPS). These polymers excreted by the cells are of widespread occurrence and may confer unique and potentially interesting properties with potential industrial uses, such as viscosity control, gelation, and flocculation, during ceramic manufacturing. In this study, the microbial communities present in clay raw materials were identified by both cultural methods and DNA-based molecular techniques in order to appraise their potential contribution to enhance the performance of technical ceramics through the use of EPS. Mineralogical identification by X- Ray Diffraction (XRD) and Fourier Transform Infrared (FTIR) spectroscopy of the clay raw materials, as well as characterization of rheological properties of ceramic slips were also performed. Microbial EPS production and its introduction into ceramic slips will be then carried out in order to evaluate their effects on the rheological properties of the ceramic slips, powders and conformed bodies. Some positive aspects related to the use of EPS are: reduction of the environmental impact caused by synthetic organic additives, reduction of production costs, as well as the costs related with operator protection systems, gaseous effluent treatments, complex landfill, among others.

  18. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  19. Caracterização dos argilominerais usados em matéria-prima cerâmica, da formação Rio do Rasto, Bacia do Paraná, no município de Turvo, SC Characterization of clay minerals used in the ceramic industry, from Rio do Rasto formation, Paraná basin, exploitation in Turvo, SC, Brazil

    Directory of Open Access Journals (Sweden)

    J. A. Costa

    2010-12-01

    Full Text Available No sudeste de Santa Catarina existem inúmeras minas de exploração de argilas destinadas à indústria cerâmica da região. Para o conhecimento desta matéria prima foi realizada a caracterização em detalhe de uma frente de lavra em atividade. A exploração é realizada em terrenos sedimentares da Formação Rio do Rasto (Permiano Superior na Bacia do Paraná que afloram como morros testemunho. Foram coletadas quatorze amostras representativas dos níveis desta mina composta de argilitos com intercalação de siltitos de pequena espessura. As amostras foram analisadas por difratometria de raios X pelo método do pó na rocha total e na fração In the southeastern part of Santa Catarina state, Brazil, many mines of clays used as raw material for the ceramic industry are found. A detail study of this material was developed in a mine in activity. The exploitation of clays is held in sedimentary rocks of Rio do Rasto Formation (Upper Permian in the Paraná Basin. The outcrops are in hills testimonies. Fourteen samples were collected and represent the levels of this mine which consisted of argillites with intercalation of slim siltite layer. These samples were analyzed by X-ray diffraction using the powder method and in the fraction < 4 µm. The chemical composition was determined by X-ray fluorescence spectrometer. Petrographic observations in thin section were also performed. Scanning electron microscope images was obtained in samples fragments by secondary electron method. Electron microprobe microanalysis was performed in one thin section. The results showed large vertical variation in the mineralogy and it has been identified three different levels. Up to 2.00 m there is a predominance of smectite. Between 5.50 m 2.00 m the smectite is the main clay mineral, but with significant amounts of illite/mica and above 5.50 m occurs large increase in K-feldspar and detrital mica. Studies in detail by X-ray diffraction (determination of the b

  20. Use of vitrified urban incinerator waste as raw material for production of sintered glass-ceramics

    OpenAIRE

    Romero, Maximina; Rincón López, Jesús María; Rawlings, Rees D.; Boccaccini, A. R.

    2001-01-01

    The crystallisation behaviour of vitrified industrial waste (fly ash from domiciliary solid waste incineration) was examined by differential thermal analysis, X-ray diffractometry and scanning electron microscopy. It was demonstrated that powder processing route was required to transform the vitrified industrial waste into glass-ceramics products. Time-Temperature-Transformation (TTT) diagrams were drawn for the two main crystalline phases, diopside and wollastonite. The wollastonite existed...

  1. The Bigourdane technical ceramic nomad and sedentary between heritage and transactional areas

    OpenAIRE

    Laurence BARNECHE-MIQUEU

    2008-01-01

    This chapter introduces the technical ceramic sector in the Hautes Pyrenees county. It aims at presenting the dynamics of recomposition of an industry historically linked to the presence of a local resource: electricity, hydroelectricity which was reconstructed around innovative small and average size industries.We first dwell on the process of decomposition, recomposition of the sector thanks to the perennial reconstitution of the sector we show, starting from the characteristics of the comp...

  2. Reuse of the red brick waste and dust waste of blasting chamber (glass micro spheres) in the red ceramic industry; Reaproveitamento dos residuos de tijolos vermelhos e do residuo de poeira da camara de jateamento (micro esferas de vidro) na industria de ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, R.A.; Felippe, C.E.C.; Guimaraes, C.S.; Almeida, V.C., E-mail: valeria@eq.ufrj.b [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Centro de Tecnologia. Escola de Quimica

    2010-07-01

    The search for alternative environmentally less aggressive disposal of solid waste has been adopted to reverse the negative scenario established by the improper disposal of these materials. The aim of this study was to evaluate the reuse of waste: leftover red brick from the civil construction and glass micro spheres, obtained from the blasting chamber, aiming to develop a ceramic product. Mixtures containing various amounts of waste were prepared. The ceramic pieces were burned at 1000 and 1200 deg C being tested for water absorption and tensile strength and characterized by X-ray diffraction. The analysis of volatile organic compounds released during the burning process was performed. The results indicate that the ceramic material produced has a high resistance although the analysis of gases from the burning point to a negative environmental impact. (author)

  3. Ceramic fiber reinforced glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam P. (Inventor)

    1993-01-01

    A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

  4. Industry Employment

    Science.gov (United States)

    Occupational Outlook Quarterly, 2012

    2012-01-01

    This article illustrates projected employment change by industry and industry sector over 2010-20 decade. Workers are grouped into an industry according to the type of good produced or service provided by the establishment for which they work. Industry employment projections are shown in terms of numeric change (growth or decline in the total…

  5. Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.; Fox, Dennis; Eldridge, Jeffrey; Robinson, R. Craig; Bansal, Narottam

    2004-01-01

    One key factor that limits the performance of current gas turbine engines is the temperature capability of hot section structural components. Silicon-based ceramics, such as SiC/SiC composites and monolithic Si3N4, are leading candidates to replace superalloy hot section components in the next generation gas turbine engines due to their excellent high temperature properties. A major stumbling block to realizing Si-based ceramic hot section components is the recession of Si-based ceramics in combustion environments due to the volatilization of silica scale by water vapor. An external environmental barrier coating (EBC) is the most promising approach to preventing the recession. Current EBCs are based on silicon, mullite (3A12O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit the durability and temperature capability of current EBCs. Research is underway to develop EBCs with longer life and enhanced temperature capability. Understanding key issues affecting the performance of current EBCs is necessary for successful development of advanced EBCs. These issues include stress, chemical compatibility, adherence, and water vapor stability. Factors that affect stress are thermal expansion mismatch, phase stability, chemical stability, elastic modulus, etc. The current understanding on these issues will be discussed.

  6. Ceramic Technologies for Sustainability: Perspectives from Siemens Corporate Technology

    Science.gov (United States)

    Rossner, W.

    2011-05-01

    Climate change, environmental care, energy efficiency, scarcity of resources, population growth, demographic change, urbanization and globalization are the most pressing questions in the coming century. They will have an effect on all regions and groups of global society. Effective solutions will require immediate, efficient and concerted activities in all areas at the social, economic and environmental level. Since the 1980s it has been understood that developments should examine their sustainability more seriously to ensure that they do not compromise the ability of future generations to meet their own needs. This has also attributes to the sustainability demand of ceramic technologies. In the last decades a wide variety of ceramics developments have been brought to the markets, ranging from human implants to thermal barrier coatings in fossil power plants. There are innovative developments which should enter the market within the next years like solid oxide fuel cells or separation membranes for gas and liquids. Further ahead there will be ceramics with self-adapting, self-healing and multifunctional features to generate novel applications to save energy and to reduce carbon footprints across the entire value creation process of energy, industry, transportation and manufacturing.

  7. Ceramic Technologies for Sustainability: Perspectives from Siemens Corporate Technology

    International Nuclear Information System (INIS)

    Climate change, environmental care, energy efficiency, scarcity of resources, population growth, demographic change, urbanization and globalization are the most pressing questions in the coming century. They will have an effect on all regions and groups of global society. Effective solutions will require immediate, efficient and concerted activities in all areas at the social, economic and environmental level. Since the 1980s it has been understood that developments should examine their sustainability more seriously to ensure that they do not compromise the ability of future generations to meet their own needs. This has also attributes to the sustainability demand of ceramic technologies. In the last decades a wide variety of ceramics developments have been brought to the markets, ranging from human implants to thermal barrier coatings in fossil power plants. There are innovative developments which should enter the market within the next years like solid oxide fuel cells or separation membranes for gas and liquids. Further ahead there will be ceramics with self-adapting, self-healing and multifunctional features to generate novel applications to save energy and to reduce carbon footprints across the entire value creation process of energy, industry, transportation and manufacturing.

  8. High temperature ceramic membrane reactors for coal liquid upgrading

    Energy Technology Data Exchange (ETDEWEB)

    Tsotsis, T.T.

    1992-01-01

    In this project we intend to study a novel process concept, i.e, the use of ceramic membranes reactors in upgrading of coal derived liquids. Membrane reactors have been used in a number of catalytic reaction processes in order to overcome the limitations on conversion imposed by thermodynamic equilibrium. They have, furthermore, the inherent capability for combining reaction and separation in a single step. Thus they offer promise for improving and optimizing yield, selectivity and performance of processes involving complex liquids, as those typically found in coal liquid upgrading. Ceramic membranes are a new class of materials, which have shown promise in a variety of industrial applications. Their mechanical and chemical stability coupled with a wide range of operating temperatures and pressures make them suitable for environments found in coal liquid upgrading. In this project we will evaluate the performance of Sol-Gel alumina membranes in coal liquid upgrading processes under realistic temperature and pressure conditions and investigate the feasibility of using such membranes in a membrane reactor based coal liquid upgrading process. In addition, the development of novel ceramic membranes with enhanced catalytic activity for coal-liquid upgrading applications, such as carbon-coated alumina membranes, will be also investigated.

  9. Real-time surface grading of ceramic tiles

    OpenAIRE

    López García, Fernando

    2008-01-01

    This thesis presents a case of study of the development and performance analysis of a surface grading application with real-time compliance. We address the issue of spatial and temporal uniformity in the acquisition system. In a surface grading application it is crucial to ensure the uniform response of the system through time and space. All the results presented for surface grading were obtained using real data from the ceramic tile industry. The VxC TSG database is public and can be...

  10. Oven atmosphere influence on the defects elimination in tile ceramics

    International Nuclear Information System (INIS)

    Ceramic tiles show defects after firing due to reaction of transition metals with atmosphere at high temperatures. These defects (differential colors at surface) can be eliminated by skin atmosphere control. Test samples obtained from industrial composition with addition of transition metal oxides were heat treated in different atmospheres. The samples were analysed by X-ray diffraction, scanning electron microscopy and thermal analysis to evaluate the effect of transition metals and firing atmosphere in defect formation. The results showed that skin atmosphere and organic matter concentration play an important role in the differential color formation due to transition metals reduction or metal carbide formation. (author)

  11. Preparation of β-silicon carbide sintered ceramics

    International Nuclear Information System (INIS)

    Current status of research and problems involving β-SiC ceramics in Japan is summarized, focusing on microstructural changes during sintering. SiC has been studied extensively for the past three decades for technical purposes, but generalized research such as on the detailed mechanism of the sintering process has not yet been fully discussed. This paper describes research on SiC for structural materials, and in addition, the issues related to activating SiC industries are discussed based on experimental results. (orig.)

  12. The behavior of multilayer ceramic protections at quick thermal shock

    OpenAIRE

    Alexandru MIHAILESCU; Adriana STEFAN; Elvira ALEXANDRESCU; Victor MANOLIU; Gheorghe IONESCU

    2013-01-01

    Protective layers of “hot parts” of the turbo engines as well as co-generative systems of energy industry are exposed to a combination of wear factors which may act together at high values.The main goal of the paper is the behavior of some advanced layers, duplex and triplex, multifunctional, ceramics in relation to the most complex wear factor and disturbing as well, the quick thermal shock.The quick thermal shock test installation designed and constructed by the INCAS covers the domain of s...

  13. Ceramic-based fuel technologies: scope and status

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth J [Los Alamos National Laboratory

    2010-12-16

    This presentation is an overview of the approach, status and path forward for ongoing tasks under the ceramic fuel development part of the program. Experimental work is focused on fundamental studies employing depleted urania-based compositions and mixed oxide (MOX) and minor actinide-bearing MOX. Contributions are included from researchers at LANL, ORNL and BNL. The audience for this presentation consists of the various participants in the FCRD program. Those participants include representatives from: DOE-NE, other national laboratories, DOE funded university researchers, DOE funded industry teams, FCRD funded advisors, and occasionally NRC.

  14. Ceramic Technology Project database: September 1990 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-06-01

    Data generated within the Ceramic Technology Project (CTP) represent a valuable resource for both research and industry. The CTP database was created to provide easy access to this information in electronic and hardcopy forms by using a computerized database and by issuing periodic hardcopy reports on the database contents. This report is the sixth in a series of semiannual database summaries and covers recent additions to the database, including joined brazed specimen test data. It covers 1 SiC, 34 SiN, 10 whisker-reinforced SiN, 2 zirconia-toughened aluminas, 8 zirconias, and 34 joints.

  15. Radiation Doses from some Egyptian industrial products

    International Nuclear Information System (INIS)

    The annual dose equivalent from exposures to radionuclides contained in some industrial ores and their waste products, were estimated using collective data from these industrial materials. This study takes in consideration industrial ores and their waste products. The materials studied were iron and steel products, cement manufacture, phosphate fertilizers, phosphoric acid production as well as ores used in ceramic production and waste. An integrated method was used in mathematical assumption form for the purpose of calculating the radiation dose equivalent. The calculated values of the annual radiation doses for workers were found to be significant. These results are discussed in the light of international exposure limits for workers

  16. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    OpenAIRE

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia-ceramic and metal-ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia-ceramic systems occurred more frequently than those in metal-ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis

  17. High Strain Rate Compression Testing of Ceramics and Ceramic Composites.

    Energy Technology Data Exchange (ETDEWEB)

    Blumenthal, W. R. (William R.)

    2005-01-01

    The compressive deformation and failure behavior of ceramics and ceramic-metal composites for armor applications has been studied as a function of strain rate at Los Alamos National Laboratory since the late 1980s. High strain rate ({approx}10{sup 3} s{sup -1}) uniaxial compression loading can be achieved using the Kolsky-split-Hopkinson pressure bar (SHPB) technique, but special methods must be used to obtain valid strength results. This paper reviews these methods and the limitations of the Kolsky-SHPB technique for this class of materials. The Kolsky-split-Hopkinson pressure bar (Kolsky-SHPB) technique was originally developed to characterize the mechanical behavior of ductile materials such as metals and polymers where the results can be used to develop strain-rate and temperature-dependent constitutive behavior models that empirically describe macroscopic plastic flow. The flow behavior of metals and polymers is generally controlled by thermally-activated and rate-dependent dislocation motion or polymer chain motion in response to shear stresses. Conversely, the macroscopic mechanical behavior of dense, brittle, ceramic-based materials is dominated by elastic deformation terminated by rapid failure associated with the propagation of defects in the material in response to resolved tensile stresses. This behavior is usually characterized by a distribution of macroscopically measured failure strengths and strains. The basis for any strain-rate dependence observed in the failure strength must originate from rate-dependence in the damage and fracture process, since uniform, uniaxial elastic behavior is rate-independent (e.g. inertial effects on crack growth). The study of microscopic damage and fracture processes and their rate-dependence under dynamic loading conditions is a difficult experimental challenge that is not addressed in this paper. The purpose of this paper is to review the methods that have been developed at the Los Alamos National Laboratory to

  18. Ceramics: Durability and radiation effects

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Lutze, W. [Univ. of New Mexico, Albuquerque, NM (United States); Weber, W.J. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-05-01

    At present, there are three seriously considered options for the disposition of excess weapons plutonium: (1) incorporation, partial burn-up and direct disposal of MOX-fuel; (2) vitrification with defense waste and disposal as glass {open_quotes}logs{close_quotes}; (3) deep borehole disposal. The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, zirconolite, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium.

  19. Silsesquioxane-derived ceramic fibres

    Science.gov (United States)

    Hurwitz, F. I.; Farmer, S. C.; Terepka, F. M.; Leonhardt, T. A.

    1991-01-01

    Fibers formed from blends of silsesquioxane polymers were characterized to study the pyrolytic conversion of these precursors to ceramics. The morphology of fibers pyrolyzed to 1400 C revealed primarily amorphous glasses whose conversion to beta-SiC is a function of both blend composition and pyrolysis conditions. Formation of beta-SiC crystallites within the glassy phase is favored by higher than stoichiometric C/Si ratios, while carbothermal reduction of Si-O bonds to form SiC with loss of SiO and CO occurs at higher methyl/phenylpropyl silsesquioxane (lower C/Si) ratios. As the carbothermal reduction is assumed to be diffusion controlled, the fibers can serve as model systems to gain understanding of the silsesquioxane pyrolysis behavior, and therefore are useful in the development of polysilsesquioxane-derived ceramic matrices and coatings as well.

  20. Salt splitting with ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-10-01

    The purpose of this task is to develop ceramic membrane technologies for salt splitting of radioactively contaminated sodium salt solutions. This technology has the potential to reduce the low-level waste (LLW) disposal volume, the pH and sodium hydroxide content for subsequent processing steps, the sodium content of interstitial liquid in high-level waste (HLW) sludges, and provide sodium hydroxide free of aluminum for recycle within processing plants at the DOE complex. Potential deployment sites include Hanford, Savannah River, and Idaho National Engineering Laboratory (INEL). The technical approach consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON). As the name implies, sodium ions are transported rapidly through these ceramic crystals even at room temperatures.

  1. Hot isostatic pressing of ceramics

    Science.gov (United States)

    Honma, K.

    1985-01-01

    A mixture containing glass 70 to 95 and BN or B4C powder (0.1-10 microns) 5 to 30 vol. % is used as a secondary pressure medium in hot isostatic pressing of ceramics. Thus, Pyrex beads were mixed with 15% vol. BN powder (average diameter 2 microns), fused at 1400 deg for 2 h, cooled, crushed, and put into a graphite crucible. A Si3N4 sintered body was embedded in the powder, heated in vacuum at 1200 deg for 2 h, treated in a hot isostatic press furnace at 1700 deg and 1000 atm. for 1 h, and cooled to give a Si3N4 ceramic. It was easily separated from the crucible.

  2. GRAIN BOUNDARIES IN POLYPHASE CERAMICS

    OpenAIRE

    Clarke, D

    1985-01-01

    The majority of polyphase ceramics contain a residual glass phase at their grain boundaries. The stability of these phases, particularly at the two-grain boundaries, is of significance since they affect the properties of the material as a whole. Drawing analogies with soap films, the stability of a continuous intergranular phase is considered in terms of the balance between the capillarity and disjoining pressures. The individual components to the disjoining pressures are discussed. It is arg...

  3. Ceramic veneers with minimum preparation

    OpenAIRE

    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; Carvalho, Ricardo Marins; Furuse, Adilson Yoshio

    2013-01-01

    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative t...

  4. Luminescent ceramics for LED conversion

    Science.gov (United States)

    Raukas, M.; Wei, G.; Bergenek, K.; Kelso, J.; Zink, N.; Zheng, Y.; Hannah, M.; Stough, M.; Wirth, R.; Linkov, A.; Jermann, F.; Eisert, D.

    2011-03-01

    Many LED-based applications would benefit from more efficient and/or high lumen output devices that enable usage in both white and single color illumination schemes. In the present article we briefly review the materials research history leading to optical ceramic converters and discuss their typical characteristics. Recently demonstrated high performance values in terms of efficacy and external quantum efficiency in orange (amber) spectral region are described.

  5. Tantalum-Based Ceramics for Refractory Composites

    Science.gov (United States)

    Stewart, David A.; Leiser, Daniel; DiFiore, Robert; Kalvala, Victor

    2006-01-01

    A family of tantalum-based ceramics has been invented as ingredients of high-temperature composite insulating tiles. These materials are suitable for coating and/or permeating the outer layers of rigid porous (foam-like or fibrous) ceramic substrates to (1) render the resulting composite ceramic tiles impervious to hot gases and (2) enable the tiles to survive high heat fluxes at temperatures that can exceed 3,000 F ( 1,600 C).

  6. Graded Structures for All-ceramic Restorations

    OpenAIRE

    Zhang, Y.; Chai, H.; Lawn, B.R.

    2010-01-01

    One failure mode of all-ceramic restorations is radial cracking at the cementation surface, from occlusally induced flexure of the stiffer ceramic layer(s) on the softer dentin underlayer. We hypothesize that such failure may be substantially mitigated by an appropriate grading of elastic modulus through the ceramic thickness. In this study, we fabricated graded structures by infiltrating glass into zirconia plates, with resulting diminished modulus in the outer surfaces. The plates were then...

  7. Tensile Properties of Open Cell Ceramic Foams

    Czech Academy of Sciences Publication Activity Database

    Dlouhý, Ivo; Řehořek, Lukáš; Chlup, Zdeněk

    2009-01-01

    Roč. 409, - (2009), s. 168-175. ISSN 1013-9826. [Fractography of Advanced Ceramics /3./. Stará Lesná, 07.09.2008-10.09.2008] R&D Projects: GA ČR(CZ) GA106/06/0724; GA ČR GD106/05/H008 Institutional research plan: CEZ:AV0Z20410507 Keywords : tensile test * ceramics foam * open porosity * tensile strength Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  8. Ceramic Materials and Color in Dentistry

    OpenAIRE

    Volpato, Claudia; Fredel, Márcio; Philippi, Analúcia; PETTER, Carlos

    2010-01-01

    Since the introduction of metal ceramic crowns, clinicians and researchers have been looking for a restorative system that can associate beauty, strength and durability, but without the presence of a metallic infrastructure. Indeed, dental ceramics are materials that come aesthetically closest to natural teeth. With the improvement of ceramic systems, it has been possible to combine the excellent aesthetic characteristics of this material with a considerable resistance to fracture. It is impe...

  9. Ceramic vacuum tubes for geothermal well logging

    Energy Technology Data Exchange (ETDEWEB)

    Kelly, R.D.

    1977-01-01

    Useful design data acquired in the evaluation of ceramic vacuum tubes for the development of a 500/sup 0/C instrumentation amplifier are presented. The general requirements for ceramic vacuum tubes are discussed for application to the development of high temperature well logs. Commercially available tubes are described and future contract activities that specifically relate to ceramic vacuum tubes are detailed. Supplemental data are presented in the appendix.

  10. Timing Resistive Plate Chambers with Ceramic Electrodes

    OpenAIRE

    Laso Garcia, Alejandro

    2015-01-01

    The focus of this thesis is the development of Resistive Plate Chambers (RPCs) with ceramic electrodes. The use of ceramic composites, Si3N4/SiC, opens the way for the application of RPCs in harsh radiation environments. Future Experiments like the Compressed Baryonic Matter (CBM) at the Facility for Antiproton and Ion Research (FAIR) in Darmstadt will need new RPCs with high rate capabilities and high radiation tolerance. Ceramic composites are specially suited for this purpose due to th...

  11. High temperature fracture of ceramic materials

    International Nuclear Information System (INIS)

    A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

  12. Industrial Chain: Industrial Vertical Definition

    Institute of Scientific and Technical Information of China (English)

    YifeiDu; GuojunJiang; ShimingLi

    2004-01-01

    Like value chain and supply chain, “industrial chain” becomes the focus of attention. The implication of “industrial chain” has gained a large range of extension. It not only expresses the industrial “chain” structure and relationship of “back and forward”in order or “up and down” in direction, but also it represents a cluster of large scale of firms in an area or colony. It is a network, or a community. Consequently, we conclude that “industrial chain” is a synthesis of industrial chain, industrial cluster, or industrial network.In this article, firstly we will distinguish industry chain from industry. An industry is the collection of firms that have the same attribute, so an industry can be defined by firm collection of certain attribute. We indicate that industrial chain is a kind of vertical and orderly industrial link. It is defined according to a series of specific product or service created. Secondly we analyze the vertical orderly defiinition process from the aspects of social division of labor and requirement division, self-organization system, and value analysis.Non-symmetry and depending on system or community of large scale of industrial units lead to entire industry to “orderly” structure. On the other hand, the draught of diversity and complexity of requirement simultaneously lead to entire industry to be more “orderly”. Along with processes of self-organization, industrial will appi'oach the state of more orderly and steady, and constantly make industrial chain upgrade. Each firm or unit, who will gain the value, has to establish channels of value, which we called “industrial value chain”. Lastly,we discuss the consequence of vertical and orderly definition, which is exhibited by a certain relationship body. The typical forms of industrial chain include industrial cluster, strategy alliance and vertical integration etc.

  13. Fabrication and study of stability of Ca{sub 2}AlWO{sub 5,5} ceramic in crude petroleum for applications in petroleum industry; Fabricacao e estudo da estabilidade em petroleo cru da ceramica Ca{sub 2}AlWO{sub 5,5} para aplicacao em industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Yadava, Y.P.; Silva, N.D.G.; Sousa, A.G. de; Sanguinetti Ferreira, R.A., E-mail: dea.a@hotmail.co [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Perovskite-type ceramic oxides or their derivatives are used for applications in high technology because of their enormous range of physic-chemical properties with little change in structural characteristics. In this paper we report manufacture ceramic components of a new ceramic Ca{sub 2}AlWO{sub 5,5} by thermo-mechanical process. Stoichiometric amounts of chemical constituents with high degree of purity, were homogenized using a ball mill and high purity alumina balls, compacted by uniaxial pressing and annealed at 1200 deg C for 48 hours. The structural characterization studied by x-ray diffraction that this material has a typical complex ordered cubic perovskite structure. For the study the stability of these ceramics in crude petroleum circular discs of 20 mm diameter and 2 mm thickness were produced and sintering. These discs were submerged in crude petroleum for 15, 30 and 45 days and were examined at each stage by X-ray diffraction, optical microscopy and hardness testing and these results show that Ca{sub 2}AlWO{sub 5,5} are stable in crude petroleum environment. (author)

  14. Ceramic Technology Project database: March 1990 summary report. DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-07-01

    This report is the fifth in a series of semiannual data summary reports on information being stored in the Ceramic Technology Project (CTP) database. The overall system status as of March 31, 1990, is summarized, and the latest additions of ceramic mechanical properties data are given for zirconia, silicon carbide, and silicon nitride ceramic mechanical properties data, including some properties on brazed specimens.

  15. Improved ceramic heat exchange material

    Science.gov (United States)

    Mccollister, H. L.

    1977-01-01

    Improved corrosion resistant ceramic materials that are suitable for use as regenerative heat exchangers for vehicular gas turbines is reported. Two glass-ceramic materials, C-144 and C-145, have superior durability towards sulfuric acid and sodium sulfate compared to lithium aluminosilicate (LAS) Corning heat exchange material 9455. Material C-144 is a leached LAS material whose major crystalline phase is silica keatite plus mullite, and C-145 is a LAS keatite solid solution (S.S.) material. In comparison to material 9455, material C-144 is two orders of magnitude better in dimensional stability to sulfuric acid at 300 C, and one order of magnitude better in stability to sodium sulfate at 1000 C. Material C-145 is initially two times better in stability to sulfuric acid, and about one order of magnitude better in stability to sodium sulfate. Both C-144 and C-145 have less than 300 ppm delta L/L thermal expansion from ambient to 1000 C, and good dimensional stability of less than approximately 100 ppm delta L/L after exposure to 1000 C for 100 hours. The glass-ceramic fabrication process produced a hexagonal honeycomb matrix having an 85% open frontal area, 50 micrometer wall thickness, and less than 5% porosity.

  16. Ceramic dentures manufactured with ultrashort laser pulses

    Science.gov (United States)

    Werelius, Kristian; Weigl, Paul

    2004-06-01

    Conventional manufacturing of individual ceramic dental prosthesis implies a handmade metallic framework, which is then veneered with ceramic layers. In order to manufacture all-ceramic dental prosthesis a CAD/CAM system is necessary due to the three dimensional shaping of high strength ceramics. Most CAD/CAM systems presently grind blocks of ceramic after the construction process in order to create the prosthesis. Using high-strength ceramics, such as Hot Isostatic Pressed (HIP)-zirconia, this is limited to copings. Anatomically shaped fixed dentures have a sculptured surface with small details, which can't be created by existing grinding tools. This procedure is also time consuming and subject to significant loss in mechanical strength and thus reduced survival rate once inserted. Ultra-short laser pulses offer a possibility in machining highly complex sculptured surfaces out of high-strength ceramic with negligible damage to the surface and bulk of the ceramic. In order to determine efficiency, quality and damage, several laser ablation parameters such as pulse duration, pulse energy and ablation strategies were studied. The maximum ablation rate was found using 400 fs at high pulse energies. High pulse energies such as 200μJ were used with low damage in mechanical strength compared to grinding. Due to the limitation of available laser systems in pulse repetition rates and power, the use of special ablation strategies provide a possibility to manufacture fully ceramic dental prosthesis efficiently.

  17. Carbon nanofillers for machining insulating ceramics

    Directory of Open Access Journals (Sweden)

    Olivier Malek

    2011-10-01

    Full Text Available The implementation of ceramics in emerging applications is principally limited by the final machining process necessary for producing microcomponents with complex geometries. The addition of carbon nanotubes greatly enhances the electrical properties of insulating ceramics allowing electrical discharge machining to be used to manufacture intricate parts. Meanwhile other properties of the ceramic may be either preserved or even improved. For the first time, a silicon nitride/carbon nanotubes microgear is electrically discharge machined with a remarkably high material removal rate, low surface roughness, and low tool wear. This offers unprecedented opportunities for the manufacture of complicated ceramic parts by adding carbon nanotubes for new engineering and biomedical applications.

  18. Review of glass ceramic waste forms

    International Nuclear Information System (INIS)

    Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl3Si2O8) and a fresnoite-based (Ba2TiSi2O8) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi2O6) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi2O6). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

  19. Ceramic-Metal Interfaces in Multilayer Actuators

    DEFF Research Database (Denmark)

    Engell, John; Pedersen, Henrik Guldberg; Andersen, Bjørn;

    1996-01-01

    quality and strength of this interface. In the case of a weak ceramic-metal interface, delaminations will occur under severe working conditions.Work has been carried out on a commercial PZT type ceramic and various types of Pt electrode paste. The present study involves characterization of the interface......Multilayer actuators consist of a number of piezoelectric or electrostrictive ceramic layers, separated by thin metal electrodes. Thus, the ceramic-metal interface plays an even more important role than for bulk piezoceramics. The performance and durability of the actuator depends closely on the...

  20. Ceramic-Metal Interfaces in Multilayer Actuators

    DEFF Research Database (Denmark)

    Engell, John; Pedersen, Henrik Guldberg; Andersen, Bjørn; James, Andrew S.

    1996-01-01

    Multilayer actuators consist of a number of piezoelectric or electrostrictive ceramic layers, separated by thin metal electrodes. Thus, the ceramic-metal interface plays an even more important role than for bulk piezoceramics. The performance and durability of the actuator depends closely on the...... quality and strength of this interface. In the case of a weak ceramic-metal interface, delaminations will occur under severe working conditions.Work has been carried out on a commercial PZT type ceramic and various types of Pt electrode paste. The present study involves characterization of the interface...

  1. Measurement of Emissivity of Porous Ceramic Materials

    OpenAIRE

    BÜYÜKALACA, Orhan

    1998-01-01

    In this study, measurements of spectral and total emissivities of seven different porous ceramic materials and one ceramic fibre material are reported. Measurements were made for wavelength range from 1.2 µm to 20 µm and temperature range from 200 °C to 700 °C. It was found that total emissivity increases with increase of pore size but decreases with increase of temperature. The results showed all the porous ceramic materials tested to be much better than ceramic fibre in terms of total em...

  2. Directly susceptible, noncarbon metal ceramic composite crucible

    Energy Technology Data Exchange (ETDEWEB)

    Holcombe, Jr., Cressie E. (Farragut, TN); Kiggans, Jr., James O. (Oak Ridge, TN); Morrow, S. Marvin (Kingston, TN); Rexford, Donald (Pattersonville, NY)

    1999-01-01

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  3. Directly susceptible, noncarbon metal ceramic composite crucible

    Energy Technology Data Exchange (ETDEWEB)

    Holcombe, C.E. Jr.; Kiggans, J.O. Jr.; Morrow, S.M.; Rexford, D.

    1999-12-07

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt is disclosed. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  4. Ceramic vacuum tubes for geothermal well logging

    Energy Technology Data Exchange (ETDEWEB)

    Kelly, R.D.

    1977-01-12

    The results of investigations carried out into the availability and suitability of ceramic vacuum tubes for the development of logging tools for geothermal wells are summarized. Design data acquired in the evaluation of ceramic vacuum tubes for the development of a 500/sup 0/C instrumentation amplifier are presented. The general requirements for ceramic vacuum tubes for application to the development of high temperature well logs are discussed. Commercially available tubes are described and future contract activities that specifically relate to ceramic vacuum tubes are detailed. Supplemental data is presented in the appendix. (MHR)

  5. Boron-containing neutron shielding building ceramics

    International Nuclear Information System (INIS)

    The data are presented on the composition of raw materials as well as on the properties and chemical composition of finished products of ceramics intended for neutron shielding. It is shown that 0.8 % content of B2O3 in bricks of ceramic mass proposed halves neutron radiation from the source of 106 neutr·s-1 close rate compared to bricks of boron free ceramic mass. Results of tests on water absorption and compression strength make it possible to recommend new ceramics to be used as tiles and facade building materials

  6. Thermoluminescence dosimetric characteristics of industrially important minerals and materials

    International Nuclear Information System (INIS)

    Mother earth gives many minerals which led the modern humans to convert these minerals to their requirement. The peoples demand for variety of flooring material leads to develop various types of ceramic tiles. In India ceramic industry is fast growing one, more then 450 units of manufacturing ceramic tiles, vitrified tiles and sanitary ware, situated around Morbi, Rajkot, Gujarat, India having an annual turn over of around Rs. 5000 crores. Many natural minerals are used as the raw materials required for the manufacturing ceramic ware. The following minerals are used to manufacturing the ceramic tiles i.e. Quartz, Feldspar, Zircon, Talc, Grog, Alumina oxide, etc. Most of the minerals are from Indian mines of Gujarat and Rajasthan states, some are imported from Russian subcontinent. The present paper reports the thermoluminescence characteristics of Feldspar and quartz minerals collected from the ceramic tiles manufacturing unit, Morbi. The as received minerals TL was recorded (NTL) and also 10Gy beta dose was given to each 5 mg weighed sample and ATL was recorded. Annealed and quenched from 200, 400, 600, 800, 1000 and 1200 deg C followed by 10KGy beta dose given from 90Sr beta source. Further the ceramic tile may be used as accidental thermoluminescence dosimeter (TLD) for high doses also studied. (author)

  7. Ceramic membranes applied in separation of hot gases; Membranas Ceramicas para Separacion de Gases en Caliente

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-07-01

    The aim of this project is to develop and evaluate inorganic membranes of a ceramic type, with nanometric pore size, applied in separation of contaminants and fuel enrichment, gas mixture in coal gasification . etc. Using ceramic materials have the advantage of being highly physical and chemical resistance, which makes these membranes more adequate then metal equivalent for these applications. A support manufacture and the development of natricum membranes technology to estimate the potential fields of applications and industrial viability of ceramic membranes are the intermediate goals so that the project could be considered successful one. The project has been carried out jointly by the following entities: TGI, S. A. (Tecnologia y Gestion de la Innovacion, Spain). CIEMAT (Centro de Investigaciones energeticas, Medioambientales y Tecnologicas, Spain) and CSIC-UAM (Centro mixto Consejo Superior de Investigaciones Cientificas-Universidad Autonoma de Madrid. Instituto de Ciencias de Materiales, Spain). The range of activities proposed in this project is to get the sufficient knowledge of preparation and behaviour of separation membranes to be able to procede to the desing and manufacture of an industrial filter. The project phases include; the ameiloration of ceramic support processing methods, the fluid dynamic evaluation, technology for membrane desing and manufacturing, the mounting (setting up) of an experimental installation for testing and evaluation. As a previous step a state of the art review about the following topics was made: high temperature inorganic membranes, technology separation mechanisms, gasifications process and its previous experience applications of membranes and determination of membranes specifications and characteristics of testing conditions. At the end a new inorganic ceramic membrane, with nanometric pore size and useful in several industrial processes (filtration, separation of contaminants, fuel enrichment, purification of gas mixtures

  8. Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

    OpenAIRE

    Christian Ritzberger; Elke Apel; Wolfram Höland; Arnd Peschke; Volker M. Rheinberger

    2010-01-01

    The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate...

  9. High-deposition-rate ceramics synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Allendorf, M.D.; Osterheld, T.H.; Outka, D.A. [Sandia National Laboratories, Livermore, CA (United States)] [and others

    1995-05-01

    Parallel experimental and computational investigations are conducted in this project to develop validated numerical models of ceramic synthesis processes. Experiments are conducted in the High-Temperature Materials Synthesis Laboratory in Sandia`s Combustion Research Facility. A high-temperature flow reactor that can accommodate small preforms (1-3 cm diameter) generates conditions under which deposition can be observed, with flexibility to vary both deposition temperature (up to 1500 K) and pressure (as low as 10 torr). Both mass spectrometric and laser diagnostic probes are available to provide measurements of gas-phase compositions. Experiments using surface analytical techniques are also applied to characterize important processes occuring on the deposit surface. Computational tools developed through extensive research in the combustion field are employed to simulate the chemically reacting flows present in typical industrial reactors. These include the CHEMKIN and Surface-CHEMKIN suites of codes, which permit facile development of complex reaction mechanisms and vastly simplify the implementation of multi-component transport and thermodynamics. Quantum chemistry codes are also used to estimate thermodynamic and kinetic data for species and reactions for which this information is unavailable.

  10. Numerical Analysis of Flow Field in Ceramic Filter During Pulse Cleaning

    Institute of Scientific and Technical Information of China (English)

    姬忠礼; 彭书; 谭立村

    2003-01-01

    In the commercial utilization of rigid ceramic filters, the performance of pulse cleaning has crucial effects on the long-term stable operation. In order to get a clear insight into the nature of this cleaning process and provide a solid basis for industrial applications, the flow in ceramic candle filter was investigated. The flow in the pulse-jetspace and inside the ceramic candle is regarded as two- dimensional, unsteady, compressible flow, and numerical simulation is carried out by computational fluid dynamics. The numerical predictions of flow field are in good agreement with the experimental measurements. Effects of the candle diameter, the separation distance between the nozzle and the candle injector and the length of the candle on the flowfield have been numerically analyzed to provide the basis for the optimum design of the pulse cleaning system.

  11. Application of exopolysaccharides to improve the performance of ceramic bodies in the unidirectional dry pressing process

    Science.gov (United States)

    Caneira, Inês; Machado-Moreira, Bernardino; Dionísio, Amélia; Godinho, Vasco; Neves, Orquídia; Dias, Diamantino; Saiz-Jimenez, Cesareo; Miller, Ana Z.

    2015-04-01

    Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variability in their performance when subjected to the dry pressing process, particularly in the adhesion to the mold and mechanical strength, affecting the quality of the final conformed ceramic products. Therefore, several synthetic additives (deflocculants, antifoams, binders, lubricants and plasticizers) are introduced in the ceramic slips to achieve uniform and homogeneous pastes, conditioning their rheological properties. However, an important variability associated with the performance of the conformed products is still reported. Exopolysaccharides or Extracellular Polymeric Substances (EPS) are polymers excreted by living organisms, such as bacteria, fungi and algae, which may confer unique and potentially interesting properties with potential industrial uses, such as viscosity control, gelation, and flocculation. Polysaccharides, such as pullulan, gellan, carrageenan and xanthan have found a wide range of applications in food, pharmaceutical, petroleum, and in other industries. The aim of this study was the assessment of exopolysaccharides as natural additives to optimize the performance of spray-dried ceramic powders during the unidirectional dry pressing process, replacing the synthetic additives used in the ceramic production process. Six exopolysaccharides, namely pullulan, gellan, xanthan gum, κappa- and iota-carrageenan, and guar gum were tested in steatite-based spray-dried ceramic powders at different concentrations. Subsequently, these ceramic powders were

  12. A view on organic binder effects on technical properties of ceramic Raschig rings

    Energy Technology Data Exchange (ETDEWEB)

    Beygi Khosrowshahi, Y.; Salem, A.

    2010-07-01

    Organic binders such as polyvinyl alcohol, carboxymethyl cellulose and Arabic gum are widely used to control the technological parameters required for green and sintered ceramic bodies. An industrial ceramic Raschig ring composed of kaolinite, illite, pyrophillite and quartz minerals was separately mixed with different content of above binders and formed by extrusion process in the shape of Raschig ring. The dried specimens were sintered at 1270 degree centigrade and the physical mechanical characteristics of sintered bodies were evaluated by measuring bulk density, total and closed porosities and compressive strength. In addition, the effect of binder type and amount on reliability of ceramic Raschig rings was evaluated by computing Weibull modulus. The obtained data exhibited optimum strength and reliability in presence 0,75 wt.% carboxymethyl cellulose. (Author) 13 refs.

  13. Fracture Rates and Lifetime Estimations of CAD/CAM All-ceramic Restorations.

    Science.gov (United States)

    Belli, R; Petschelt, A; Hofner, B; Hajtó, J; Scherrer, S S; Lohbauer, U

    2016-01-01

    The gathering of clinical data on fractures of dental restorations through prospective clinical trials is a labor- and time-consuming enterprise. Here, we propose an unconventional approach for collecting large datasets, from which clinical information on indirect restorations can be retrospectively analyzed. The authors accessed the database of an industry-scale machining center in Germany and obtained information on 34,911 computer-aided design (CAD)/computer-aided manufacturing (CAM) all-ceramic posterior restorations. The fractures of bridges, crowns, onlays, and inlays fabricated from different all-ceramic systems over a period of 3.5 y were reported by dentists and entered in the database. Survival analyses and estimations of future life revealed differences in performance among ZrO2-based restorations and lithium disilicate and leucite-reinforced glass-ceramics. PMID:26428908

  14. Proceedings of the AD HOC Workshop on Ceramics for Li/FeS{sub 2} batteries

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-31

    Representatives from industry, the U.S. Advanced Battery Consortium (USABC), DOE, national laboratories, and other govt agencies met to develop recommendations and actions for accelerating the development of ceramic components critical to the successful introduction of the Li/FeS{sub 2} bipolar battery for electric vehicles. Most of the workshop is devoted to electrode materials, bipolar designs, separators, and bipolar plates. The bulk of this document is viewographs and is divided into: ceramics, USABC overview, SAFT`s Li/FeS{sub 2} USABC program, bipolar Li/FeS{sub 2} component development, design requirements for bipolar plates, separator design requirements, compatibility of ceramic insulators with lithium, characterization of MgO for use in separators, resistivity measurements of separators, sintered AlN separators for LiMS batteries, etc.

  15. Laser-assisted turning of components made of silicon-nitride ceramics

    International Nuclear Information System (INIS)

    The manufacture of high-precision parts made of silicon-nitride ceramic, such as roller bearing rings or valves, currently involves finishing in the form of time and cost intensive grinding operations. This has resulted in demands for the development of more efficient machining techniques and for the subsequent provision of these within a manufacturing environment. A prototype of a precision lathe with an integrated high power diode laser for laser-assisted turning has been developed at the Fraunhofer IPT in close co-operation with industrial partners. When the workpiece is heated continuously by the laser, the resultant localized material softening enables the ceramic to be machined using a defined cutting edge. The application of this technique allows complex silicon nitride ceramic parts with surface qualities of up to Ra = 0.3 μm to be produced considerably more flexibly than before, with no requirement for cooling lubricant. (author)

  16. Industrial Engineering

    DEFF Research Database (Denmark)

    Karlsson, Christer

    2015-01-01

    Industrial engineering is a discipline that is concerned with increasing the effectiveness of (primarily) manufacturing and (occasionally).......Industrial engineering is a discipline that is concerned with increasing the effectiveness of (primarily) manufacturing and (occasionally)....

  17. Vitreous ceramic waste form for waste immobilization

    International Nuclear Information System (INIS)

    Vitreous ceramic waste forms are being developed to complement glass waste forms in supporting DOE's environmental restoration efforts. The vitreous ceramics are composed of various metal oxide crystalline phases embedded in a silicate glass matrix. The vitreous ceramics are appropriate final waste forms for waste streams that contain large amounts of scrap metals and elements with low solubilities in glass, and have low-flux contents. Homogeneous glass waste forms are appropriate for wastes with sufficient fluxes and low metal contents. Therefore, utilization of both glass and vitreous ceramics waste forms will make vitrification technology applicable to the treatment of a much larger range of radioactive and mixed wastes. The controlled crystallization in vitreous ceramics resulted in formation of durable crystalline phases and durable residual glass matrix. The durable crystalline phases in vitreous ceramics included Ca3(PO4)2, magnetite (Fe2+Ni,Mn)Fe3+2O4, hibonite Ca(Al,Fe,Zr,Cr)12O19, baddeyelite ZrO2, zirconolite CaZrTi,O, and corundum Al2O3, which are thermodynamically more stable than normal glasses and are also less soluble in water than glasses. The durable glassy matrix in vitreous ceramics is due to the enrichment of silica and alumina during the crystallization process of vitreous ceramic formation. The vitreous ceramics showed exceptional long-term chemical durability and the processability of vitreous ceramics were also demonstrated at both bench- and pilot-scale. This paper briefly describes the use of vitreous ceramics for treating sample mixed wastes with high contents of either Cr, Fe, Zr, and Al, or alkalis

  18. Sintering of TiB2 ceramics

    Directory of Open Access Journals (Sweden)

    M. Swiatek

    2007-11-01

    Full Text Available Purpose: Titanium diborides (TiB2 ceramic is particularly interesting because it exhibits high elastic modulus and hardness as well as high thermal conductivity. The interest in TiB2 ceramic increased enormously due to these properties but applications seem to be limited due to difficulties during densification process. In the experiment the TiB2 compacts was obtained using HP-HT method. The aim of this study is to work out and optimize the sintering densification process of TiB2 ceramics.Design/methodology/approach: The high temperature-high pressure (HT-HP Bridgman type apparatus was used for densification method of TiB2 powder. Ceramics were sintered at pressure of 7.2 ± 0.2 GPa and temperature at 1500-2300ºC ± 50ºC. The duration of sintering was 60 seconds. In order to investigate the structure changes, the optical and scanning electron microscope was used. Mechanical properties were determined by Vickers hardness. Young modulus measurements were carried out using ultrasonic method.Findings: The TiB2 ceramics was obtained without using sintering agents. The properties and structure of TiB2 ceramics strongly depend on conditions of sintering process. The application of the temperature of 1500ºC±50ºC and pressure of 7.2 ± 0.2 GPa and time of 60 seconds permits to obtain the TiB2 ceramics without cracks.Practical implications: The TiB2 ceramic might be used for production of composites. From a practical position it is important to optimize the sintering densification of TiB2 ceramic.Originality/value: The TiB2 ceramics were formed using HP-HT technique without the use of additives. This method of sintering for TiB2 ceramics is original one.T7

  19. Materials of the nuclear industry

    International Nuclear Information System (INIS)

    This report covers the field of multiple and varied numerous and different materials (metals and their alloys, polymer, glasses, ceramics..) currently used (or which could be used) in the nuclear industries, e.g., for reactor vessels, for the storage of nuclear wastes, for steam generators or protection wall constructions etc.. It is divided into three main chapters dealing with: 1 - nuclear materials and irradiation (mechanisms, phenomena and properties; particle-matter interaction; effect on the phenomena that control the macroscopic behaviour; dose effects, dose rates and integrated dose; numerical modeling; reliability of polymer materials in nuclear environment); 2 - nuclear reactor materials: existing reactors (vessels, internal parts, cladding, prestressed concrete containment etc..); scientific problems (behaviour, mechanical damage, aging, corrosion, irradiation effects, development of new materials); materials of future reactors (controlled fusion reactors, incinerator reactors); 3 - materials of the back end of the fuel cycle: non-metal inorganic materials (silicated and non-silicated, ceramics, glasses, concrete, structure and microstructure); long-term behaviour of nuclear wastes during disposal and storage (irradiated fuels, concretes, others); nuclear ceramics: fuels, absorbent and inert matrices (fuel, rod, behaviour under irradiation, fission products, pellet-clad interaction, absorbent ceramics, behaviour of boron carbide..); nuclear glasses (confinement glasses, vitrification process); cement materials (cements, mortars and concretes; role of water, porosity; physical and chemical containment barrier; temperature, radiation and biological effects; performances); clays: geo-materials, behaviour of clays (stability, thermal-hydro-mechanical and hydrodynamical behaviour, ion exchange and trapping, chemo-mechanical coupling); dismantling of nuclear facilities (scenarios, technologies, wastes, French policy, waste management). (J.S.)

  20. Validation of new ceramic materials from tungsten mining wastes. Mechanical properties; Validacion de nuevos materiales ceramicos a partir de rocas de desecho de mineria. Propiedades mecanicas

    Energy Technology Data Exchange (ETDEWEB)

    Duran Suarez, J. A.; Montoya Herrera, J.; Silva, A. P.; Peralbo Cano, R.; Castro-Gomes, J. P.

    2014-07-01

    New ceramic materials obtained from tungsten mining wastes, from region of Beira Interior in Portugal, with no commercial use, responsible for landscape and environmental problems are presented. These preshaped new ceramic products, prepared in a wide thermal range (800 degree centigrade to 1300 degree centigrade) was evaluated by mechanical test, but also was characterized the starting raw materials: tungsten wastes mining and industrial kaolin. Results, which also include a mineralogical characterization of ceramic products and morphologic evaluation of neoformed by scanning electron microscopy, show firstly, the feasibility of converting a large number of these wastes in marketable ceramics. Thanks to the experimentation carried out, the ability to generate ceramic materials is emphasized, without the presence of mineral clay, due to the particular composition of these waste of mining with content of acid, neutral and basic oxides. (Author)

  1. Coarse-pored ceramic supports for pyrolysis catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Potapova, L.L.; Cherches, B.Kh.; Egiazarov, Yu.G.

    1988-03-20

    One promising trend in improvement of pyrolysis of hydrocarbon feedstocks is the use of heterogeneous catalysts in the process. The industrial use of highly effective catalysts would result in substantially increased product yields and in decrease of energy consumption in comparison with the requirements of drastic thermal processes. The aims of the present work were to obtain a mechanically strong coarse-pored ceramic support for pyrolysis catalysts and to study the influence of various factors on formation of its structure. The support material was made from an industrial ceramic mass of the following composition (%): koalin 30, plastic refractory clay 21, quartz 32, pegmatite 17. Various additives were used for formation of a porous structure: noncombustible highly porous (pumice, claydite), partially combustible (shungite), and completely combustible (SKT) activated carbon). The authors results show that 15 mass % of SKT carbon (particle size 0.1-0.2 mm) and 1-2 mass % of sodium trimetaphosphate should be added to the ceramic mass. The crushing strength of the resultant support samples reaches 550-630 kg/cm/sup 2/, with 34-35% porosity. Under the optimal conditions of pyrolysis of a straight-run gasoline fraction the catalyst obtained by deposition of 12 mass % of In/sub 2/O/sub 3/ and 4% K/sub 2/O on the synthesized support gives a yield of 39-41 mass % of ethylene and 61-62 mass % of unsaturated C/sub 2/-C/sub 4/ hydrocarbons, with 88-90 mass % gasification.

  2. SHEAR BOND STRENGTHS BETWEEN CERAMIC CORES AND VENEERING CERAMICS OF DENTAL BI-LAYERED CERAMIC SYSTEMS AND THE SENSITIVITY TO THERMOCYCLING

    OpenAIRE

    SUN TING, BDS, DDS; SHAO LONQUAN, DDS, MS; DENG BIN, DDS, MS; WEN NING, DDS, MS

    2012-01-01

    The purpose of this study was to investigate the bond strength between various commercial ceramic core materials and veneering ceramics of dental bi-layered ceramic combinations and the effect of thermocycling. The shear bond strength of four dental bi-layered ceramic combinations (white Cercon, yellow Cercon, white Lava, yellow Lava, IPS E.max) were tested. Metal ceramic combinations were conducted as a control group. Half of each group was subjected to thermocycling. All specimens were ther...

  3. Fotografische industrie

    NARCIS (Netherlands)

    Booij H

    1992-01-01

    This document on photographic industry has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emissi

  4. Improving the strength of ceramics by controlling the interparticle forces and rheology of the ceramic suspensions

    CERN Document Server

    Chou, Y P

    2001-01-01

    This thesis describes a study of the modification of the interparticle forces of colloidal ceramic particles in aqueous suspensions in order to improve the microstructural homogeneity, and hence the reliability and mechanical performances, of subsequently formed ceramic compacts. A concentrated stable fine ceramic powder suspension has been shown to be able to generate a higher density of a ceramic product with better mechanical, and also electrical, electrochemical and optical, properties of the ceramic body. This is because in a colloidally stable suspension there are no aggregates and so defect formation, which is responsible for the ceramic body performance below its theoretical maximum, is reduced. In order to achieve this, it is necessary to form a well dispersed ceramic suspension by ensuring the interparticle forces between the particles are repulsive, with as a high a loading with particles as possible. By examining the rheological behaviour and the results of Atomic Force Microscope, the dispersion ...

  5. Comparative face-shear piezoelectric properties of soft and hard PZT ceramics

    Science.gov (United States)

    Miao, Hongchen; Chen, Xi; Cai, Hairong; Li, Faxin

    2015-12-01

    The face-shear ( d 36 ) mode may be the most practical shear mode in piezoelectrics, while theoretically this mode cannot appear in piezoelectric ceramics because of its transversally isotropic symmetry. Recently, we realized piezoelectric coefficient d 36 up to 206pC/N in soft PbZr1-xTixO3 (PZT) ceramics via ferroelastic domain engineering [H. C. Miao and F. X. Li, Appl. Phys. Lett. 107, 122902 (2015)]. In this work, we further realized the face-shear mode in both hard and soft PZT ceramics including PZT-4 (hard), PZT-51(soft), and PZT-5H (soft) and investigated the electric properties systematically. The resonance methods are derived to measure the d 36 coefficients using both square patches and narrow bar samples, and the obtained values are consistent with that measured by a modified d 33 meter previously. For all samples, the pure d 36 mode can only appear near the resonance frequency, and the coupled d 36 - d 31 mode dominates off resonance. It is found that both the piezoelectric coefficient d 36 and the electromechanical coupling factor k 36 of soft PZT ceramics (PZT-5H and PZT-51) are considerably larger than those of the hard PZT ceramics (PZT-4). The obtained d 36 of 160-275pC/N, k 36 ˜ 0.24, and the mechanical quality factor Q 36 of 60-90 in soft PZT ceramics are comparable with the corresponding properties of the d 31 mode sample. Therefore, the d 36 mode in modified soft PZT ceramics is more promising for industrial applications such as face-shear resonators and shear horizontal wave generators.

  6. Radioactivity and associated radiation hazards in ceramic raw materials and end products

    International Nuclear Information System (INIS)

    Studies have been planned to obtain activity and associated radiation hazards in ceramic raw materials (quartz, feldspar, clay, zircon, kaolin, grog, alumina bauxite, baddeleyite, masse, dolomite and red mud) and end products (ceramic brick, glazed ceramic wall and floor tiles) as the activity concentrations of uranium, thorium and potassium vary from material to material. The primordial radionuclides in ceramic raw materials and end products are one of the sources of radiation hazard in dwellings made of these materials. By the determination of the activity level in these materials, the indoor radiological hazard to human health can be assessed. This is an important precautionary measure whenever the dose rate is found to be above the recommended limits. The aim of this work was to measure the activity concentration of 226Ra, 232Th and 40K in ceramic raw materials and end products. The activity of these materials has been measured using a gamma-ray spectrometry, which contains an NaI(Tl) detector connected to multichannel analyser (MCA). Radium equivalent activity, alpha-gamma indices and radiation hazard indices associated with the natural radionuclides are calculated to assess the radiological aspects of the use of the ceramic end products as decorative or covering materials in construction sector. Results obtained were examined in the light of the relevant international legislation and guidance and compared with the results of similar studies reported in different countries. The results suggest that the use of ceramic end product samples examined in the construction of dwellings, workplace and industrial buildings is unlikely to give rise to any significant radiation exposure to the occupants. (authors)

  7. Influence of electrical resistivity and machining parameters on electrical discharge machining performance of engineering ceramics.

    Science.gov (United States)

    Ji, Renjie; Liu, Yonghong; Diao, Ruiqiang; Xu, Chenchen; Li, Xiaopeng; Cai, Baoping; Zhang, Yanzhen

    2014-01-01

    Engineering ceramics have been widely used in modern industry for their excellent physical and mechanical properties, and they are difficult to machine owing to their high hardness and brittleness. Electrical discharge machining (EDM) is the appropriate process for machining engineering ceramics provided they are electrically conducting. However, the electrical resistivity of the popular engineering ceramics is higher, and there has been no research on the relationship between the EDM parameters and the electrical resistivity of the engineering ceramics. This paper investigates the effects of the electrical resistivity and EDM parameters such as tool polarity, pulse interval, and electrode material, on the ZnO/Al2O3 ceramic's EDM performance, in terms of the material removal rate (MRR), electrode wear ratio (EWR), and surface roughness (SR). The results show that the electrical resistivity and the EDM parameters have the great influence on the EDM performance. The ZnO/Al2O3 ceramic with the electrical resistivity up to 3410 Ω·cm can be effectively machined by EDM with the copper electrode, the negative tool polarity, and the shorter pulse interval. Under most machining conditions, the MRR increases, and the SR decreases with the decrease of electrical resistivity. Moreover, the tool polarity, and pulse interval affect the EWR, respectively, and the electrical resistivity and electrode material have a combined effect on the EWR. Furthermore, the EDM performance of ZnO/Al2O3 ceramic with the electrical resistivity higher than 687 Ω·cm is obviously different from that with the electrical resistivity lower than 687 Ω·cm, when the electrode material changes. The microstructure character analysis of the machined ZnO/Al2O3 ceramic surface shows that the ZnO/Al2O3 ceramic is removed by melting, evaporation and thermal spalling, and the material from the working fluid and the graphite electrode can transfer to the workpiece surface during electrical discharge

  8. Prestresses in bilayered all-ceramic restorations

    NARCIS (Netherlands)

    M.N. Aboushelib; A.J. Feilzer; N. de Jager; C.J. Kleverlaan

    2008-01-01

    Introduction: A general trend in all ceramic systems is to use veneering ceramics of slightly lower thermal expansion coefficients compared with that of the framework resulting in a positive mismatch in thermal expansion coefficient (+ΔTEC). The concept behind this TEC mismatch is to generate compre

  9. Oxygen diffusion in glasses and ceramic materials

    International Nuclear Information System (INIS)

    A survey is given on the published works to study oxygen diffusion in glasses and ceramic materials in the last years. In the first part methods are described for the measurement of oxygen diffusion coefficients and in the second part the published reports on oxygen diffusion in glasses, ceramic and other oxides are discussed. The most important results are summarized in different tables. (author)

  10. Progress in Joining Ceramics to Metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.

  11. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  12. Yellow cake to ceramic uranium dioxide

    International Nuclear Information System (INIS)

    This overview article first reviews the processes for converting uranium ore concentrates to ceramic uranium dioxide at the Port Hope Refinery of Eldorado Resources Limited. In addition, some of the problems, solutions, thoughts and research direction with respect to the production and properties of ceramic UO2 are described

  13. Synthesis and characterization of biomorphic ceramics

    International Nuclear Information System (INIS)

    Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

  14. Ceramic Technology. Art Education: 6688.02.

    Science.gov (United States)

    Marinaccio, Louis M.

    For information on the Visual Arts Education Curriculum of which this is one course, see SO 007 721. In this course students study ceramic material, form, and decoration, historically and technically, and demonstrate competencies in preparing clay bodies and ceramic glazes. Course content is outlined in those areas. Special sections of the guide…

  15. New ceramic materials; Nuevos materiales ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, R.; Dominguez-Rodriguez, A.

    2010-07-01

    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  16. Colour variations in graffiti-proofed ceramic materials

    Directory of Open Access Journals (Sweden)

    García Santos, A.

    2005-06-01

    Full Text Available The investigation analyses the variation of superficial properties, COLOUR and LUMINOSITY, hat the ceramic support protected by the incorporation of a protection with transparent painting undergoes, antigraffiti. The test pieces were analysed by digital procedures, obtaining quantifiable values of each ceramic sample by means of computer programs (modifications of colour taking itself as it bases the same type of ceramics without protection. In the surface of the pieces ceramics dealt with painting antigraffiti, tones different from the original ones were observed from the piece without painting. The type of painting and the material of base, obtaining itself the following results, determine this variation: - The rustic ceramics is much more susceptible to modify its characteristics of colour that the industrialists. - In both types of analysed industrial ceramics in the investigation, the variation of the tone independently took place with the same characteristics or parameters of quantification of the type of painting. - In all the analysed types of ceramics dealt with painting antigraffiti, the colour modifies its tonality tending towards the called tones «cold», violates, by the presence of blue and the loss of the red one. Before a same painting, it was observed a greater alteration of tones and luminosity in the rustic ceramics in comparison with the industrialists.

    Se analiza la variación de propiedades superficiales, COLOR Y LUMINOSIDAD, que sufre el soporte cerámico protegido por la incorporación de una protección con pintura transparente, antigraffiti. Las probetas fueron analizadas por procedimientos digitales, obteniéndose valores cuantificables de cada muestra cerámica mediante programas de ordenador (modificaciones de color, tomándose como base el mismo tipo de cerámica sin protección. En la superficie de las piezas cerámicas tratadas con pintura antigraffiti, se observaron tonos distintos a los originales de la

  17. DSC and TG Analysis of a Blended Binder Based on Waste Ceramic Powder and Portland Cement

    Science.gov (United States)

    Pavlík, Zbyšek; Trník, Anton; Kulovaná, Tereza; Scheinherrová, Lenka; Rahhal, Viviana; Irassar, Edgardo; Černý, Robert

    2016-03-01

    Cement industry belongs to the business sectors characteristic by high energy consumption and high {CO}2 generation. Therefore, any replacement of cement in concrete by waste materials can lead to immediate environmental benefits. In this paper, a possible use of waste ceramic powder in blended binders is studied. At first, the chemical composition of Portland cement and ceramic powder is analyzed using the X-ray fluorescence method. Then, thermal and mechanical characterization of hydrated blended binders containing up to 24 % ceramic is carried out within the time period of 2 days to 28 days. The differential scanning calorimetry and thermogravimetry measurements are performed in the temperature range of 25°C to 1000°C in an argon atmosphere. The measurement of compressive strength is done according to the European standards for cement mortars. The thermal analysis results in the identification of temperature and quantification of enthalpy and mass changes related to the liberation of physically bound water, calcium-silicate-hydrates dehydration and portlandite, vaterite and calcite decomposition. The portlandite content is found to decrease with time for all blends which provides the evidence of the pozzolanic activity of ceramic powder even within the limited monitoring time of 28 days. Taking into account the favorable results obtained in the measurement of compressive strength, it can be concluded that the applied waste ceramic powder can be successfully used as a supplementary cementing material to Portland cement in an amount of up to 24 mass%.

  18. DOE Task Force meeting on Electrical Breakdown of Insulating Ceramics in a High Radiation Field

    International Nuclear Information System (INIS)

    This volume contains the abstracts and presentation material from the Research Assistance Task Force Meeting ''Electrical Breakdown of Insulating Ceramics in a High-Radiation Field.'' The meeting was jointly sponsored by the Office of Basic Energy Sciences and the Office of Fusion Energy of the US Department of Energy in Vail, Colorado, May 28--June 1, 1991. The 26 participants represented expertise in fusion, radiation damage, electrical breakdown, ceramics, and semiconductor and electronic structures. These participants came from universities, industries, national laboratories, and government. The attendees represented eight nations. The Task Force meeting was organized in response to the recent discovery that a combination of temperature, electric field, and radiation for an extended period of time has an unexplained adverse effect in ceramics, termed radiation-enhanced electrical degradation (REED). REED occurs after an incubation period and continues to accelerate with irradiation until the ceramics can no longer be regarded as insulators. It appears that REED is irreversible and the ceramic insulators cannot be readily annealed or otherwise repaired for future services. This effect poses a serious threat for fusion reactors, which require electrical insulators in diagnostic devices, in radio frequency and neutral beam systems, and in magnetic assemblies. The problem of selecting suitable electrical insulating materials in thus far more serious than previously anticipated

  19. Structure and properties of multicomponent coatings deposited onto sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    D. Pakuła

    2011-11-01

    Full Text Available Purpose: The aim of this paper is to investigate structure, mechanical and functional properties of sialon tool ceramics with wear resistant multicomponent coatings deposited with PVD method.Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings were carried out using the X-ray energy dispersive spectrograph EDS, and glow-discharge optical emission spectroscope GDOS. The investigation includes also analysis of the mechanical and functional properties of the material: microhardness tests of the deposited coatings, surface roughness tests, evaluation of the adhesion of the deposited coatings and tribological test made with the „pin-on-disk”.Findings: Deposition of the multicomponent coatings with the PVD method, on tools made from sialon’s ceramics, results in the increase of mechanical properties in comparison with uncoated tool materials, deciding thus the improvement of their working properties.Practical implications: The multicomponent coating carried out on multi point inserts (made on sintered sialon’s ceramics can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications.Originality/value: The paper presents some researches of multicomponent coatings deposited by PVD method on sialon tool ceramics.

  20. Experimental and theoretical investigation of the drilling of alumina ceramic using Nd:YAG pulsed laser

    Science.gov (United States)

    Hanon, M. M.; Akman, E.; Genc Oztoprak, B.; Gunes, M.; Taha, Z. A.; Hajim, K. I.; Kacar, E.; Gundogdu, O.; Demir, A.

    2012-06-01

    Alumina ceramics have found wide range of applications from semiconductors, communication technologies, medical devices, automotive to aerospace industries. Processing of alumina ceramics is rather difficult due to its high degree of brittleness, hardness, low thermal diffusivity and conductivity. Rapid improvements in laser technologies in recent years make the laser among the most convenient processing tools for difficult-to-machine materials such as hardened metals, ceramics and composites. This is particularly evident as lasers have become an inexpensive and controllable alternative to conventional hole drilling methods. This paper reports theoretical and experimental results of drilling the alumina ceramic with thicknesses of 5 mm and 10.5 mm using milisecond pulsed Nd:YAG laser. Effects of the laser peak power, pulse duration, repetition rate and focal plane position have been determined using optical and Scanning Electron Microscopy (SEM) images taken from cross-sections of the drilled alumina ceramic samples. In addition to dimensional analysis of the samples, microstructural investigations have also been examined. It has been observed that, the depth of the crater can be controlled as a function of the peak power and the pulse duration for a single laser pulse application without any defect. Crater depth can be increased by increasing the number of laser pulses with some defects. In addition to experimental work, conditions have been simulated using ANYS FLUENT package providing results, which are in good agreement with the experimental results.

  1. Positively charged microporous ceramic membrane for the removal of Titan Yellow through electrostatic adsorption.

    Science.gov (United States)

    Cheng, Xiuting; Li, Na; Zhu, Mengfu; Zhang, Lili; Deng, Yu; Deng, Cheng

    2016-06-01

    To develop a depth filter based on the electrostatic adsorption principle, positively charged microporous ceramic membrane was prepared from a diatomaceous earth ceramic membrane. The internal surface of the highly porous ceramic membrane was coated with uniformly distributed electropositive nano-Y2O3 coating. The dye removal performance was evaluated through pressurized filtration tests using Titan Yellow aqueous solution. It showed that positively charged microporous ceramic membrane exhibited a flow rate of 421L/(m(2)·hr) under the trans-membrane pressure of 0.03bar. Moreover it could effectively remove Titan Yellow with feed concentration of 10mg/L between pH3 to 8. The removal rate increased with the enhancement of the surface charge properties with a maximum rejection of 99.6%. This study provides a new and feasible method of removing organic dyes in wastewater. It is convinced that there will be a broad market for the application of charged ceramic membrane in the field of dye removal or recovery from industry wastewater. PMID:27266317

  2. Industrial electrification

    International Nuclear Information System (INIS)

    The technical and economic scope for industrial process electrification in Canada is assessed in the light of increasing costs of combustion fuels relative to electricity. It is concluded that electricity is capable of providing an increasing share of industrial energy, eventually aproaching 100 percent. The relatively low cost of electricity in Canada offers industry the opportunity of a head start in process electrification with consequent advantages in world markets both for industrial products and for electrical process equipment and technology. A method is described to promote the necessary innovation by providing access to technology and financing. The potential growth of electricity demand due to industrial electrification is estimated

  3. Wastes based glasses and glass-ceramics

    Directory of Open Access Journals (Sweden)

    Barbieri, L.

    2001-12-01

    Full Text Available Actually, the inertization, recovery and valorisation of the wastes coming from municipal and industrial processes are the most important goals from the environmental and economical point of view. An alternative technology capable to overcome the problem of the dishomogeneity of the raw material chemical composition is the vitrification process that is able to increase the homogeneity and the constancy of the chemical composition of the system and to modulate the properties in order to address the reutilization of the waste. Moreover, the glasses obtained subjected to different controlled thermal treatments, can be transformed in semy-cristalline material (named glass-ceramics with improved properties with respect to the parent amorphous materials. In this review the tailoring, preparation and characterization of glasses and glass-ceramics obtained starting from municipal incinerator grate ash, coal and steel fly ashes and glass cullet are described.

    Realmente la inertización, recuperación y valorización de residuos que proceden de los procesos de incineración de residuos municipales y de residuos industriales son metas importantes desde el punto de vista ambiental y económico. Una tecnología alternativa capaz de superar el problema de la heterogeneidad de la composición química de los materiales de partida es el proceso de la vitrificación que es capaz de aumentar la homogeneidad y la constancia de la composición química del sistema y modular las propiedades a fin de la reutilización del residuo. En este artículo se presentan los resultados de vitrificación en que los vidrios fueron sometidos a tratamientos térmicos controlados diferentes, de manera que se transforman en materiales semicristalinos (también denominados vitrocerámicos con mejores propiedades respecto a los materiales amorfos originales. En esta revisión se muestra el diseño, preparación y caracterización de vidrios y vitrocerámicos partiendo de

  4. Industrial Waste

    DEFF Research Database (Denmark)

    Christensen, Thomas Højlund

    2011-01-01

    Industrial waste is waste from industrial production and manufacturing. Industry covers many industrial sectors and within each sector large variations are found in terms of which raw materials are used, which production technology is used and which products are produced. Available data on unit...... generation rates and material composition as well as determining factors are discussed in this chapter. Characterizing industrial waste is faced with the problem that often only a part of the waste is handled in the municipal waste system, where information is easily accessible. In addition part of the...... industrial waste may in periods, depending on market opportunities and prices, be traded as secondary rawmaterials. Production-specificwaste from primary production, for example steel slag, is not included in the current presentation. In some countries industries must be approved or licensed and as part of...

  5. Light scattering in glass-ceramics

    International Nuclear Information System (INIS)

    Full text: Glass-ceramic materials with microstructures comprised of dispersed nanocrystallites in a residual glass matrix show promise for many new technological applications. In particular, transparent glass-ceramics offer low thermal expansion and stability, in addition to the prospect of novel non-linear optical properties that can arise from the nanocrystallites. Good transparency requires low optical scattering and low atomic absorption. Light scattering in the glass-ceramic arises primarily from the glass-crystallite interface. The attenuation due to scattering (turbidity) will depend upon the difference in refractive index of the two phases and the size and distribution of nanocrystallites in the glass. Here we consider models of glass-ceramic structure formation and look at scattering in these model structures to increase our understanding of the transparency of glass-ceramics

  6. Pressurized heat treatment of glass ceramic

    Science.gov (United States)

    Kramer, D.P.

    1984-04-19

    A method of producing a glass-ceramic having a specified thermal expansion value is disclosed. The method includes the step of pressurizing the parent glass material to a predetermined pressure during heat treatment so that the glass-ceramic produced has a specified thermal expansion value. Preferably, the glass-ceramic material is isostatically pressed. A method for forming a strong glass-ceramic to metal seal is also disclosed in which the glass-ceramic is fabricated to have a thermal expansion value equal to that of the metal. The determination of the thermal expansion value of a parent glass material placed in a high-temperature environment is also used to determine the pressure in the environment.

  7. FY2015 ceramic fuels development annual highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)

    2015-09-22

    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2015 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY15 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  8. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    R Knitter; W Bauer

    2003-02-01

    Fabrication of micropatterned ceramics or ceramic microparts make high demands on the precision and resolution of the moulding process. As finishing of miniaturised or micropatterned ceramic components is nearly impossible, shaping has to be done by a replication step in the green, unfired state. To avoid high tooling costs in product development, a rapid prototyping process chain has been established that enables rapid manufacturing of ceramic microcomponents from functional models to small lot series within a short time. This process chain combines the fast and inexpensive supply of master models by rapid prototyping with accurate and flexible ceramic manufacturing by low-pressure injection moulding. Besides proper feedstock preparation and sufficient small grain size, the quality of the final components is mainly influenced by the quality of the master model. Hence, the rapid prototyping method must be carefully selected to meet the requirements of the component to be fabricated.

  9. Cadmium tungstate ceramics for application as scintillator

    International Nuclear Information System (INIS)

    The aim of the present work is the production of cadmium tungstate scintillator ceramics (CdWO4 - CWO). The route of production employed was the solid state synthesis. Before the calcination, the precursors cadmium oxide and tungsten oxide were homogenized in an agate mortar. Bismuth oxide was used in the production of doped ceramics with 1% in mol of bismuth, in order to improve de efficiency of the scintillators. Since there is a possibility of Cd2+ loss at temperatures above 1000 deg C, ceramics with 1% of cadmium oxide excess were also produced. The crystalline phase was obtained after two calcination, according to X-Ray diffraction results. For the characterization, radioluminescence measurements were performed under β and X-radiation. Images of the surface of the sintered ceramic were registered by Atomic Force Microscopy. The density of ceramics bodies was calculated by the Archimedes' method and compared with the theoretical density (7.99 g/cm3). (author)

  10. Some nanostructural features in ceramics.

    Science.gov (United States)

    Wen, S L

    1987-12-01

    Nanostructural features in some ceramics have been discussed and reviewed. Based on our research results and recent published investigations, many topics, such as grain, grain boundary, interface film, grain boundary engineering, microcrack, microdomain, nanodomain, domain boundary, and phase transformation, etc., have been dealt with; and many materials, such as Si3N4, beta''-Al2O3, MgO, SiC, (Hg, Cd) Te, BNN, ZrO2, PLZT, CdSe, Ca10(PO4)6, (OH)2, etc., have been involved. The results are important to understand the relation between the structure and property of materials and to improve the materials' technology. PMID:3505597

  11. Corrosion of ceramic matrix composites

    OpenAIRE

    Scanu, T.; Colomban, Ph.

    1993-01-01

    Air stable ceramic matrix composites are promising for thermostructural applications such as aircraft engine parts. Turbine parts are subject to both sulphuric acid and sodium molten salts corrosion due to sulphate traces in engine fuel and to the NaCl air content. The chemical stability is a very important criterion but this point has not received much attention to date. We report here a study of acidic and sodium corrosion of various aluminosilicate matrices : LAS matrices (Li2OAl2O32-6SiO2...

  12. Building ceramic based on sludge

    Science.gov (United States)

    Szöke, A.-M.; Muntean, M.; Dumitrescu, O.; Bartalis, I.

    2013-12-01

    Because of the rapid evolution in the last decade of science and engineering materials, development of new advanced materials, particularly in construction, we must find solutions, namely, new performed materials, with functional and aesthetic qualities. In recent years, there have been made alternative attempts to reuse various types of wastes, including the incorporation of products in ceramic clay. This theme concerning the achievement of some durable, economic and ecological materials represents a high-level preoccupation in this domain, the problems related to the ecosystem being permanent issues of the century.

  13. Building ceramic based on sludge

    International Nuclear Information System (INIS)

    Because of the rapid evolution in the last decade of science and engineering materials, development of new advanced materials, particularly in construction, we must find solutions, namely, new performed materials, with functional and aesthetic qualities. In recent years, there have been made alternative attempts to reuse various types of wastes, including the incorporation of products in ceramic clay. This theme concerning the achievement of some durable, economic and ecological materials represents a high-level preoccupation in this domain, the problems related to the ecosystem being permanent issues of the century

  14. Classification and shaping of ceramics

    International Nuclear Information System (INIS)

    In conjunction with the MATERIAUX 2006 Conference, the Federation francaise des materiaux (French Federation of Materials) via the Societe Francaise du vide (French Association of Manufacturer's of Products Under Vacuum or SFV) has published a vade-mecum listing a significant amount of general information about raw materials. Members of the GFC (Groupe francais des ceramiques) have written the pages dedicated to ceramics (pages 32 to 41). We shall publish some extracts of the publication throughout 2007, and finish this overview with a chapter on carbons. (authors)

  15. Properties of ceramic candle filters

    Energy Technology Data Exchange (ETDEWEB)

    Pontius, D.H.

    1995-06-01

    The mechanical integrity of ceramic filter elements is a key issue for hot gas cleanup systems. To meet the demands of the advanced power systems, the filter components must sustain the thermal stresses of normal operations (pulse cleaning), of start-up and shut-down conditions, and of unanticipated process upsets such as excessive ash accumulation without catastrophic failure. They must also survive the various mechanical loads associated with handling and assembly, normal operation, and process upsets. For near-term filter systems, these elements must survive at operating temperatures of 1650{degrees}F for three years.

  16. 陶瓷膜处理啤酒洗瓶废碱液的膜污染和清洗再生%MEMBRANE POLLUTION AND CLEANING REGENERATION OF TREATING THE BOTTLE WASHING WASTE ALKALI LIQUID OF BEER INDUSTRY BY CERAMIC MEMBRANE

    Institute of Scientific and Technical Information of China (English)

    傅金祥; 路京鹏; 唐玉兰; 张荣新; 周东旭

    2012-01-01

    研究了陶瓷膜过滤啤酒洗瓶废碱液膜污染机理,提出了相应的清洗再生方案。对比研究了硝酸、盐酸、次氯酸钠、三聚磷酸钠4种清洗剂单独使用和复合使用的清洗再生效果。试验表明:0.20%硝酸+0.55%次氯酸钠+0.15%三聚磷酸钠复合清洗再生陶瓷膜,膜通量恢复率在85%以上。陶瓷膜连续运行两个月,清洗再生效果稳定,具有工程实用价值。%Membrane pollution mechanism had been researched in filtering the bottle washing waste alkali liquid by ceramic membrane and the corresponding cleaning regeneration schemes had also been put forward.The cleaning effect of nitric acid,hydrochloric acid,sodium hypochlorite and sodium tripoly phosphate on the ceramic membrane had been researched.Experiments show that the membrane flux recovery rate is more than 85% by the ceramic membrane of 0.20% nitric acid+0.55% sodium hypochlorite+0.15% sodium tripoly phosphate.Ceramic membrane is operated continuously in two months,the cleaning effect is stable and has practical value.

  17. Ovarian cancer mortality and industrial pollution.

    Science.gov (United States)

    García-Pérez, Javier; Lope, Virginia; López-Abente, Gonzalo; González-Sánchez, Mario; Fernández-Navarro, Pablo

    2015-10-01

    We investigated whether there might be excess ovarian cancer mortality among women residing near Spanish industries, according to different categories of industrial groups and toxic substances. An ecologic study was designed to examine ovarian cancer mortality at a municipal level (period 1997-2006). Population exposure to pollution was estimated by means of distance from town to facility. Using Poisson regression models, we assessed the relative risk of dying from ovarian cancer in zones around installations, and analyzed the effect of industrial groups and pollutant substances. Excess ovarian cancer mortality was detected in the vicinity of all sectors combined, and, principally, near refineries, fertilizers plants, glass production, paper production, food/beverage sector, waste treatment plants, pharmaceutical industry and ceramic. Insofar as substances were concerned, statistically significant associations were observed for installations releasing metals and polycyclic aromatic chemicals. These results support that residing near industries could be a risk factor for ovarian cancer mortality. PMID:26046426

  18. Tribological behaviour of fine ceramics in screening tests and applications up to 10000C

    International Nuclear Information System (INIS)

    Engineering Ceramics have not only proved its general suitability for structural components exposed to friction and wear, but increasingly turns out to become an essential factor of structural components, used in traditional as well as in modern fields of application or construction. The demand for component surfaces, which are extremely wear and corrosion resistant, has been steadily increasing, not only in high-tech industries. The most important questions for an industry focused on retaining its competitiveness are: Will the use of Engineering Ceramics make it possible to operate unlubricated, maintenance-free machines? Will ceramics become the future friction material? The aim was to qualify - in a research project sponsored by the German Federal Ministry of Research and Technology (BMFT) - the friction and wear behaviour of 9 commercial ceramics. For this purpose, the BAM has developed two types of test rigs: a) high temperature test rigs, b) medium temperature test rigs up to 3500C oil temperature under boundary lubrication (now available commercially). (orig./MM)

  19. The Bigourdane technical ceramic nomad and sedentary between heritage and transactional areas

    Directory of Open Access Journals (Sweden)

    Laurence BARNECHE-MIQUEU

    2008-12-01

    Full Text Available This chapter introduces the technical ceramic sector in the Hautes Pyrenees county. It aims at presenting the dynamics of recomposition of an industry historically linked to the presence of a local resource: electricity, hydroelectricity which was reconstructed around innovative small and average size industries.We first dwell on the process of decomposition, recomposition of the sector thanks to the perennial reconstitution of the sector we show, starting from the characteristics of the companies which appeared during the decomposition phase of the central actor CERAVER, the intensity of the transformation of the local productive system. The setting inherited from a century long presence of the technical ceramic in the Tarbes region – heritage area – is now linked to a transactional space built through the exchanges taking place within the framework of the pole of competitiveness of ceramic of Limoges, where new actors take part, the Ecole Superieure of the Art of Ceramics and Research Centre on the arts of Fire and Earth.

  20. Radiopaque strontium fluoroapatite glass-ceramics

    Directory of Open Access Journals (Sweden)

    Wolfram eHöland

    2015-10-01

    Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

  1. Sintering kinetics of YAG ceramics

    Institute of Scientific and Technical Information of China (English)

    黄毅华; 江东亮; 张景贤; 陈忠明; 林庆玲; 黄政仁

    2014-01-01

    Solid state reactive (SSR) sintering kinetics was observed for YAG ceramics. There were two densification stages in sin-tering process due to its reaction. After the first stage, samples began to expand, then, the second densification stage began. At a heat-ing rate of 10 ºC/min, the sample warped down and warped back to straight. The apparent activation energy of the first densification process was about 522 kJ/mol for the initial shrinkage of Al2O3 and Y2O3 mixed powder green-body, which increased in the follow-ing process due to the solid state reaction. In the second densification stage, synthesis reaction of YAG still worked. Green-bodies processed with higher heating rate got more shrinkage at the same temperature than lower heating rate green bodies. And its kinetic field diagram was abnormal, compared with that of other reported ceramics, such as Al2O3. It was found that the reaction of YAG provided positive effect to the sintering driving force. The apparent activation energy for densification of SSR YAG sintered in ArH5 atmosphere was 855 kJ/mol at temperature holding sintering. And the apparent activation energy for grain growth was 1053 kJ/mol.

  2. Novel ceramics for biomedical applications

    International Nuclear Information System (INIS)

    It was found in a simulated body fluid (SBF) that functional groups such as Si-OH, Ti-OH, Zr-OH, Ta-OH, Nb-OH, COOH and PO4H2 are effective for the apatite nucleation. On the basis of these findings, it was shown that NaOH- and heat-treated titanium, its alloys and tantalum, a H3PO4-treated zirconia ceramics and CaO, SiO2 glass-treated poly(ethylene terephthalate) form the bonelike apatite on their surfaces in SBF. Among them, NaOH- and heat-treated titanium, its alloys and tantalum were confirmed to form the apatite on their surfaces in vivo and bond to living bone through the apatite layer. Y2O3-Al2O3-SiO2 glass microspheres were early shown to be effective for in situ radiotherapy of cancers. Recently, pure Y2O3 and YPO4 polycrystalline microspheres with high chemical durabilities were successfully prepared by high-frequency plasma method. They are expected to be more effective for the radiotherapy. Copyright (2000) The Australian Ceramic Society

  3. Custom fabrication of reinforced lithium disilicate ceramic ingot

    Science.gov (United States)

    Chander, Gopi Naveen; Sasikala, C.; Mutukumar, B.; Dhanasekar, N.

    2016-01-01

    A method of formulating a reinforcement lithium disilicate ceramic ingot was proposed. The ceramic ingot was broken manually with a mallet to finer particles. The sectioned ingot is ball milled along with 10% of nano zirconia by weight to obtain the desired powder. The reinforced powder is condensed in a 5 ml disposable syringe by powder slurry technique. The compacted ceramic were sintered at 900°C to obtain ceramic ingots. The reinforced ceramic ingots were used in pressable ceramic machines to obtain the desired advantages of zirconia reinforcement and pressable ceramic system.

  4. Experimental study of interface defeat in confined ceramic targets

    International Nuclear Information System (INIS)

    Recent experimental studies by Hauver et al. reveal that the ballistic performance of ceramic targets depends entirely on how the ceramic is confined in a composite target. If the ceramic confinement is preserved, the penetrator is consumed by lateral flow at the ceramic-cover plate interface; this mechanism is known as interface defeat. A number of variables are important in achieving optimum ballistic performance. The most relevant are: shock attenuation through the use of an attenuator plate, ceramic-cover plate interface, ceramic confinement pre-stress, ceramic-back surface interface properties, and shear localization sensitivity of the cover plate and penetrator materials. In this work several diagnostic tools are used to gain insight of the ballistic performance of ceramic targets. Stress histories produced at the cover plate-ceramic interface and ceramic-back plate interface are recorded with in-material gauges. Velocity measurements, at the back plate free surface, are recorded with velocity interferometry

  5. Porosity and mechanical properties of zirconium ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Buyakova, S., E-mail: sbuyakova@ispms.tsc.ru; Kulkov, S. [Tomsk State University (Russian Federation); Tomsk Polytechnic University (Russian Federation); Institute of Strength Physics and Materials Science RAS (Russian Federation); Sablina, T. [Institute of Strength Physics and Materials Science RAS (Russian Federation)

    2015-11-17

    Has been studied a porous ceramics obtained from ultra-fine powders. Porous ceramic ZrO{sub 2}(MgO), ZrO{sub 2}(Y{sub 2}O{sub 3}) powder was prepared by pressing and subsequent sintering of compacts homologous temperatures ranging from 0.63 to 0.56 during the isothermal holding duration of 1 to 5 hours. The porosity of ceramic samples was from 15 to 80%. The structure of the ceramic materials produced from plasma-sprayed ZrO{sub 2} powder was represented as a system of cell and rod structure elements. Cellular structure formed by stacking hollow powder particles can be easily seen at the images of fracture surfaces of obtained ceramics. There were three types of pores in ceramics: large cellular hollow spaces, small interparticle pores which are not filled with powder particles and the smallest pores in the shells of cells. The cells generally did not have regular shapes. The size of the interior of the cells many times exceeded the thickness of the walls which was a single-layer packing of ZrO{sub 2} grains. A distinctive feature of all deformation diagrams obtained in the experiment was their nonlinearity at low deformations which was described by the parabolic law. It was shown that the observed nonlinear elasticity for low deformation on deformation diagrams is due to mechanical instability of the cellular elements in the ceramic carcass.

  6. Porosity and mechanical properties of zirconium ceramics

    Science.gov (United States)

    Buyakova, S.; Sablina, T.; Kulkov, S.

    2015-11-01

    Has been studied a porous ceramics obtained from ultra-fine powders. Porous ceramic ZrO2(MgO), ZrO2(Y2O3) powder was prepared by pressing and subsequent sintering of compacts homologous temperatures ranging from 0.63 to 0.56 during the isothermal holding duration of 1 to 5 hours. The porosity of ceramic samples was from 15 to 80%. The structure of the ceramic materials produced from plasma-sprayed ZrO2 powder was represented as a system of cell and rod structure elements. Cellular structure formed by stacking hollow powder particles can be easily seen at the images of fracture surfaces of obtained ceramics. There were three types of pores in ceramics: large cellular hollow spaces, small interparticle pores which are not filled with powder particles and the smallest pores in the shells of cells. The cells generally did not have regular shapes. The size of the interior of the cells many times exceeded the thickness of the walls which was a single-layer packing of ZrO2 grains. A distinctive feature of all deformation diagrams obtained in the experiment was their nonlinearity at low deformations which was described by the parabolic law. It was shown that the observed nonlinear elasticity for low deformation on deformation diagrams is due to mechanical instability of the cellular elements in the ceramic carcass.

  7. Ceramic restoration repair: report of two cases

    Directory of Open Access Journals (Sweden)

    Luís Henrique Araújo Raposo

    2009-04-01

    Full Text Available The esthetic and functional rehabilitation of patients with multiple missing teeth can be performed with several techniques and materials. Ceramic restorations provide reliable masticatory function and good esthetics. However, fracture can occur in some cases due to their brittle behavior. In some cases, the replacement of an extensive prosthesis is a problem due to the high treatment cost. In this paper, two cases are presented, in which fractures occurred in extensive metal-ceramic fixed partial dentures, and their replacement was not possible. Ceramic repair was chosen and the sequences of treatment with and without presence of the ceramic fragment are also discussed. The cases illustrate that, in some situations, fractured metal-ceramic partial dentures can be successfully repaired when prosthetic replacement is not a choice. Prosthodontists must use alternatives that allow a reliable repair to extensive metal-ceramic fixed partial dentures. Surface preparation of the ceramic with hydrofluoric acid in conjunction with a silane coupling agent is essential for a predictable bonding of composite resin. The repair performed with composite resin is an esthetic and functional alternative when extensive fixed partial dentures cannot be replaced.

  8. The ceramic coatings bonding under ultrasonic control; L'adherence des revetements ceramiques sous controle ultrasonore

    Energy Technology Data Exchange (ETDEWEB)

    Bossuat, B. [Cetim-Centre Technique des Industries Mecaniques, 30 - Senlis (France)

    2001-07-01

    The plasma spaying of ceramic coating is largely used in the nuclear and aeronautic industries. To control these coatings integrity destructive tests are today used. In correlation with the destructive tests, an ultrasonic testing has been developed. It is presented and discussed in this paper. (A.L.B.)

  9. Ceramic coating on ceramic with metallic bond coating

    Science.gov (United States)

    Kishitake, K.; Era, H.; Otsubo, F.; Sonoda, T.

    1997-09-01

    The change in structure and adhesion strength of the interface by heating in air has been investigated for a plasma- sprayed alumina coating on a ceramic substrate with a 50Ni- 50Cr alloy bond coating. A veined structure composed of NiO, NiCr 2O4, and NiAl2O4 oxides grew from the bond coating into cracks or pores in the top coating and the alumina substrate after heating at 1273 K for 20 h in air. The NiAl2O4 spinel may have formed by the oxidization of nickel, which subsequently reacted with the alumina coating or the substrate. The mechanism of the penetration of the spinel oxides into the cracks or pores is not clear. The adhesion strength of the coating is increased to about 15 MPa after heating at 1273 K for 20 h in air, compared to an as- sprayed coating strength of only 1.5 MPa.

  10. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  11. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten;

    2000-01-01

    . After the mechanical deformation the tapes are heat treated at approximately 835C whereby the powder-cores by phase diffusion and grain growth are converted into superconducting, ceramic fibres. The geometry, density and texture of the powder cores before heat treatment is essential for the quality and......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and...

  12. Rietveld analysis of ceramic nuclear waste forms

    International Nuclear Information System (INIS)

    Powder X-ray diffraction patterns were collected from three titanate waste forms - a calcine powder, a prototype ceramic without waste, and a ceramic containing 10 wt% JW-A simulated waste - and interpreted quantitatively using the Rietveld method. The calcine consisted of fluorite, pyrochlore, rutile, and amorphous material. The prototype waste form contained rutile, hollandite, zirconolite and perovskite. The phase constitution of the JW-A ceramic was freudenbergite, loveringite, hollandite, zirconolite, perovskite and baddeleyite. Procedures for the collection of X-ray data are described, as are assumptions inherent in the Rietveld approach. A selection of refined crystal data are presented

  13. Properties of textile grade ceramic fibers

    International Nuclear Information System (INIS)

    The availability of textile grade ceramic fibers has sparked great interest for applications in composite reinforcement and high temperature insulation. This paper summarizes the properties of various small diameter textile grade ceramic fibers currently available. Room temperature mechanical and electrical properties of the fibers are discussed for three cases: ambient conditions, after heat aging in argon, and after heat aging in wet air. Dow Corning (R) HPZ Ceramic Fiber, a silicon nitride type fiber, is shown to have improved retention of mechanical and electrical properties above 1200 C

  14. Method of making multilayered titanium ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, George T., II; Hansen; Jeffrey S.; Oden; Laurance L.; Turner; Paul C.; Ochs; Thomas L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  15. Porous ceramic scaffolds with complex architectures

    Energy Technology Data Exchange (ETDEWEB)

    Saiz, Eduardo; Munch, Etienne; Franco, Jaime; Deville, Sylvain; Hunger, Phillip; Saiz, Eduardo; Tomsia, Antoni P.

    2008-03-15

    This work compares two novel techniques for the fabrication of ceramic scaffolds for bone tissue engineering with complex porosity: robocasting and freeze casting. Both techniques are based on the preparation of concentrated ceramic suspensions with suitable properties for the process. In robocasting, the computer-guided deposition of the suspensions is used to build porous materials with designed three dimensional (3-D) geometries and microstructures. Freeze casting uses ice crystals as a template to form porous lamellar ceramic materials. Preliminary results on the compressive strengths of the materials are also reported.

  16. Rietveld analysis of ceramic nuclear waste forms

    Energy Technology Data Exchange (ETDEWEB)

    White, T.J. [Univ. of South Australia, Ingle Farm (Australia); Mitamura, H. [Japan Atomic Energy Research Institute, Ibaraki (Japan)

    1994-12-31

    Powder X-ray diffraction patterns were collected from three titanate waste forms - a calcine powder, a prototype ceramic without waste, and a ceramic containing 10 wt% JW-A simulated waste - and interpreted quantitatively using the Rietveld method. The calcine consisted of fluorite, pyrochlore, rutile, and amorphous material. The prototype waste form contained rutile, hollandite, zirconolite and perovskite. The phase constitution of the JW-A ceramic was freudenbergite, loveringite, hollandite, zirconolite, perovskite and baddeleyite. Procedures for the collection of X-ray data are described, as are assumptions inherent in the Rietveld approach. A selection of refined crystal data are presented.

  17. How much of what is wear of THRs with ceramic-on-ceramic articulation?

    Energy Technology Data Exchange (ETDEWEB)

    Walter, A. [Ludwig-Maximilians-Univ. Muenchen (Germany). Lab. fuer Biomechanik und Experimentelle Orthopaedie

    2001-07-01

    The evaluation of the wear data for ceramic on ceramic explants is restricted to dimensional methods. Based on the maxima of the sphericity-deviations and on either the macroscopically worn areas or on an empirical relation to mass-loss in simulator tests different wear volume estimations are presented and compaired to volumes derived from preliminary CMM measures. Analysing ceramic particulate from serum lubricated tests was dominated by isolation artifacts. (orig.)

  18. Industrial Robots.

    Science.gov (United States)

    Reed, Dean; Harden, Thomas K.

    Robots are mechanical devices that can be programmed to perform some task of manipulation or locomotion under automatic control. This paper discusses: (1) early developments of the robotics industry in the United States; (2) the present structure of the industry; (3) noneconomic factors related to the use of robots; (4) labor considerations…

  19. Effect of Ceramic Surface Treatments After Machine Grinding on the Biaxial Flexural Strength of Different CAD/CAM Dental Ceramics

    OpenAIRE

    Bagheri, Hossein; Hooshmand, Tabassom; Aghajani, Farzaneh

    2015-01-01

    Objectives: This study aimed to evaluate the effect of different ceramic surface treatments after machining grinding on the biaxial flexural strength (BFS) of machinable dental ceramics with different crystalline phases. Materials and Methods: Disk-shape specimens (10mm in diameter and 1.3mm in thickness) of machinable ceramic cores (two silica-based and one zirconia-based ceramics) were prepared. Each type of the ceramic surfaces was then randomly treated (n=15) with different treatments as ...

  20. Effect of MoSi2 addition on densification and properties of ultra high temperature ceramics produced by pressureless sintering

    OpenAIRE

    Silvestroni, Laura

    2007-01-01

    Ultra high temperature ceramics are a class of material of great interest thanks to their combination of engineering properties such as high melting point, good thermochemical and thermomechanical properties in aggressive environment. Potential applications of these materials are forecast in aerospace industry and in industrial sectors like metallurgy, energy and power production.. To ensure that good properties are attained, control of densification and microstructure is necessary. Because o...

  1. Guidelines for the scale-up of an aqueous ceramic process: a case study of statistical process control

    OpenAIRE

    Mortara, L; Alcock, Jeffrey R.

    2011-01-01

    Process-scale up is the change from a feasibility study in a laboratory to a full-scale prototype production process. It is an important issue for the ceramics industry, but has been the subject of relatively little systematic research. This paper will show how certain manufacturing concepts used in a number of industries - can be applied to the scale up of a feasibility study level, aqueous tape casting process. In particular, it examines the elements of process standardisa...

  2. Industry honoured

    CERN Multimedia

    2008-01-01

    CERN has organised a day to thank industry for its exceptional contributions to the LHC project. Lucio Rossi addresses CERN’s industrial partners in the Main Auditorium.The LHC inauguration provided an opportunity for CERN to thank all those who have contributed to transforming this technological dream into reality. Industry has been a major player in this adventure. Over the last decade it has lent its support to CERN’s teams and participating institutes in developing, building and assembling the machine, its experiments and the computing infrastructure. CERN involved its industrial partners in the LHC inauguration by organising a special industry prize-giving day on 20 October. Over 70 firms accepted the invitation. The firms not only made fundamental contributions to the project, but some have also supported LHC events in 2008 and the inauguration ceremony through generous donations, which have been coordinated by Carmen Dell’Erba, who is responsible for secu...

  3. Mineralogical characterisation and processing of some industrial minerals from Uganda

    OpenAIRE

    Mitchell, C. J.

    1992-01-01

    This report describes the mineralogical characterisation and processing of several industrial minerals collected by Dr DJ Morgan in October 1991 during a visit to Uganda (Visit report WG/91/31R). The industrial minerals included raw materials (see Table 1) from African Ceramics Ltd (Mutaka kaolin, feldspar and ball clay) and samples collected by the Geological Survey and Mines Department Uganda (the remaining kaolin, talc and diatomite). The aim of this study was to assess thei...

  4. Does Industrial Relocation Work - A Case Study from China

    OpenAIRE

    Liu Li; Li Bin

    2010-01-01

    In recent years, Chinese policy makers have tried to balance development in different regions of the country by relocating industrial production from prosperous zones to less developed areas. However, this type of industrial relocation is usually accompanied by the transfer of pollution problems. To shed more light on the costs and benefits of this important policy tool, this study looks at the relocation of ceramics production from one region of Guangdong Province to another. This study anal...

  5. The History of Metals and Ceramics Division

    Energy Technology Data Exchange (ETDEWEB)

    Craig, D.F.

    1999-01-01

    The division was formed in 1946 at the suggestion of Dr. Eugene P. Wigner to attack the problem of the distortion of graphite in the early reactors due to exposure to reactor neutrons, and the consequent radiation damage. It was called the Metallurgy Division and assembled the metallurgical and solid state physics activities of the time which were not directly related to nuclear weapons production. William A. Johnson, a Westinghouse employee, was named Division Director in 1946. In 1949 he was replaced by John H Frye Jr. when the Division consisted of 45 people. He was director during most of what is called the Reactor Project Years until 1973 and his retirement. During this period the Division evolved into three organizational areas: basic research, applied research in nuclear reactor materials, and reactor programs directly related to a specific reactor(s) being designed or built. The Division (Metals and Ceramics) consisted of 204 staff members in 1973 when James R. Weir, Jr., became Director. This was the period of the oil embargo, the formation of the Energy Research and Development Administration (ERDA) by combining the Atomic Energy Commission (AEC) with the Office of Coal Research, and subsequent formation of the Department of Energy (DOE). The diversification process continued when James O. Stiegler became Director in 1984, partially as a result of the pressure of legislation encouraging the national laboratories to work with U.S. industries on their problems. During that time the Division staff grew from 265 to 330. Douglas F. Craig became Director in 1992.

  6. Crystallographic Texture in Ceramics and Metals.

    Science.gov (United States)

    Vaudin, M D

    2001-01-01

    Preferred crystallographic orientation, or texture, occurs almost universally, both in natural and man-made systems. Many components and devices in electronic and magnetic systems are fabricated from materials that have crystallographic texture. With the rapidly increasing use of thin film technology, where sharp axisymmetric crystallographic texture normal to the film plane is frequently observed, the occurrence and impact of texture are rising. Thin film applications in which the texture of the material plays a key role in determining properties and performance are broad: complex oxides in random access memory devices, ZnO thin film resonators for cell phone applications, metallic alloys in magnetic recording media, and Al and Cu interconnects in integrated circuits are but a few examples. Texture is established during the synthesis or post-synthesis heat treatment of a material and thus has a strong dependence upon processing history. Accurate measurement of texture is not simple and a variety of tools and approaches are being actively employed in texture studies. X-ray, neutron and electron diffraction based techniques are practiced around the world at varying levels of complexity with regard to equipment and analysis methods. Despite the well-documented existence of these varied approaches, many reported texture measurements on electronic materials are based solely on the relative intensities of conventional θ-2θ x-ray diffraction peaks, which typically yield inaccurate results. NIST has developed quantitative texture measurement techniques that employ equipment commonly available in most industrial and academic settings. A number of examples of texture measurement in ceramic and metal systems will be presented, taken from the historical development and application of these techniques at NIST over the past 7 years. PMID:27500066

  7. Tin-wall hollow ceramic spheres from slurries. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, A.T.; Cochran, J.K.

    1992-12-31

    The overall objective of this effort was to develop a process for economically fabricating thin-wall hollow ceramic spheres from conventional ceramic powders using dispersions. This process resulted in successful production of monosized spheres in the mm size range which were point contact bonded into foams. Thin-wall hollow ceramic spheres of small (one to five millimeter) diameter have novel applications as high-temperature insulation and light structural materials when bonded into monolithic foams. During Phase 1 of this program the objective as to develop a process for fabricating thin-wall hollow spheres from powder slurries using the coaxial nozzle fabrication method. Based on the success during Phase 1, Phase 2 was revised to emphasize the assessment of the potential structural and insulation applications for the spheres and modeling of the sphere formation process was initiated. As more understanding developed, it was clear that to achieve successful structural application, the spheres had to be bonded into monolithic foams and the effort was further expanded to include both bonding into structures and finite element mechanical modeling which became the basis of Phase 3. Successful bonding techniques and mechanical modeling resulted but thermal conductivities were higher than desired for insulating activities. In addition, considerable interest had been express by industry for the technology. Thus the final Phase 4 concentrated on methods to reduce thermal conductivity by a variety of techniques and technology transfer through individualized visits. This program resulted in three Ph.D. theses and 10 M.S. theses and they are listed in the appropriate technical sections.

  8. Advanced Industrial Materials Program. Annual progress report, FY 1993

    Energy Technology Data Exchange (ETDEWEB)

    Stooksbury, F. [comp.

    1994-06-01

    Mission of the AIM program is to commercialize new/improved materials and materials processing methods that will improve energy efficiency, productivity, and competitiveness. Program investigators in the DOE national laboratories are working with about 100 companies, including 15 partners in CRDAs. Work is being done on intermetallic alloys, ceramic composites, metal composites, polymers, engineered porous materials, and surface modification. The program supports other efforts in the Office of Industrial Technologies to assist the energy-consuming process industries. The aim of the AIM program is to bring materials from basic research to industrial application to strengthen the competitive position of US industry and save energy.

  9. Cleaner production analysis in a company of the red ceramic segment

    OpenAIRE

    Dayanna dos Santos Costa Maciel; Lúcia Santana de Freitas

    2013-01-01

    The present study had as objective to analyze the productive process of a red ceramic segment industry in relation to the Cleaner Production (CP), based on the theoretical model proposed by National Center of Clean Technologies (CTNL, 2003b). As for the methodology, is classified as exploratory and descriptive, using the case study method. For this purpose, data was collected primary and secondary, the primers were obtained through semi-structured interviews with the owner and manager of prod...

  10. Controlled porosity insulating ceramics and a method for manufacturing same by sintering

    International Nuclear Information System (INIS)

    An industrial preparation method is described consisting in mixing crushed grains with a finely divided powder of oxides of groups IIa, IIIb, IVb, metals of the periodic table, then sintering that mixture at moderate temperature in the presence of a fluoride. The porosity of the ceramics thus obtained varies in proportion to the grain/powder ratio. This can be applied to liquid metal pumps

  11. Metals and Ceramics Division progress report for period ending December 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Craig, D.F.; Weir, J.R. Jr.

    1993-04-01

    This report provides a brief overview of the activities and accomplishments of the division, whose purpose is to provide technical support, primarily in the area of high-temperature materials, for the various technologies being developed by US DOE. Activities range from basic research to industrial research and technology transfer. The division (and the report) is divided into the following: Engineering materials, high-temperature materials, materials science, ceramics, nuclear fuel materials, program activities, collaborative research facilities and technology transfer, and educational programs.

  12. The Economic crisis and immigration: Romanian citizens in the ceramic tile district of Castello (Spain)

    OpenAIRE

    Joan Serafí BERNAT; Viruela, Rafael

    2011-01-01

    Between 2001 and 2007 an exceptional number of immigrants arrived in the province of Castelló (Spain), the majority of whom were from Romania, attracted by the plentiful employment prospects offered by a model of production based on the intensive labour requirements of the ceramic tile and construction industries. The effects of the international economic crisis have been particularly serious in the area of Castelló, where employment has fallen by 20% in just three years. Immigrations flow...

  13. Chemical, mineralogical and ceramic properties of kaolinitic materials from the Tresnuraghes mining district (Western Sardinia, Italy)

    OpenAIRE

    Dondi, Michele; Guarini, Guia; Ligas, Paola; Raimondo, Mariarosa; Palomba, Marcella; Uras, Ivo

    2001-01-01

    Kaolinitic materials crop out in the Tresnuraghes mining district (Western Sardinia, Italy). Three main kaolinitic deposits, located in the Patalza, Salamura and Su Fongarazzu areas, respectively, were investigated in order to assess their potential in the ceramic industry. The parent rock-types of this raw material are the Oligocene-Miocene rhyolitic-rhyodacitic ignimbrites. Chemical and mineralogical analyses were performed on representative samples of each deposit, by XRD and XRF methodolo...

  14. Effect of foundry waste content on technological properties of ceramic bricks

    OpenAIRE

    Quijorna, N.; San Miguel, G; A. de Andrés

    2009-01-01

    A change from linear to cyclical production processes, as proposed by Industrial Ecology, is investigated in this paper. The feasibility of introducing Waelz slag (Ferrosita®) into a ceramic manufacturing process had been assessed in previous studies. In this work, the influence of incorporating Waelz slag and a Waelz slag/Moulding sand mix into a clayey matrix has been evaluated through the analysis of the physical and mechanical properties of fired bodies. A mathe...

  15. Statistical design for recycling kaolin processing waste in the manufacturing of mullite-based ceramics

    OpenAIRE

    Romualdo Rodrigues Menezes; Maria Isabel Brasileiro; Wherllyson Patricio Gonçalves; Lisiane Navarro de Lima Santana; Gelmires de Araújo Neves; Heber Sivini Ferreira; Heber Carlos Ferreira

    2009-01-01

    Mineral extraction and processing industries have been cited as sources of environmental contamination and pollution. However, waste recycling represents an alternative recovery option, which is interesting from an environmental and economic standpoint. In this work, recycling of kaolin processing waste in the manufacture of mullite-based ceramics was investigated based on the statistical design of mixture experiments methodology. Ten formulations using kaolin processing waste, alumina and ba...

  16. Ceramic materials for obtaining of high-purity niobium and tantalum compounds

    International Nuclear Information System (INIS)

    Meterial, based on quartz ceramics with protective coating of niobium pentaoxide, has been developed. It can be used for manufacture of containers, lining and structural products, designated for operation under conditions of rapid temperature drops and in corrosive medium, containing fluoride vapors. Such products can be used instead of platinum containers in synthesis of high-purity niobium and tantalum pentaoxide and can be recommended for application in chemical industry

  17. Archaeometric study of Amazon ceramic

    International Nuclear Information System (INIS)

    There is no evidence of urban civilization in Brazilian prehistory; most inhabitants lived in tribal organization, probably with regional economic integration among several independent tribes. There are few evidences of seasonal migrations between the coast and the inland of southern Brazil. Some specialized horticulturists competed among themselves but other groups lived more isolatedly and probably peacefully, in the upper interfluvial regions. The chiefdom system is supposed to have existed only along the Amazon River. In this region, some pottery makers may have been specialized craftsmen and finest ceramics, that should have been exported from one village/region to another, can be found. In this study we tested some limited possibilities in three different cultural and regional contexts to see if application of analytic analysis in economically and politically 'simple' societies should give any results. (author)

  18. Surface characterization of ceramic materials

    International Nuclear Information System (INIS)

    In recent years several techniques have become available to characterize the structure and chemical composition of surfaces of ceramic materials. These techniques utilize electron scattering and scattering of ions from surfaces. Low-energy electron diffraction is used to determine the surface structure, Auger electron spectroscopy and other techniques of electron spectroscopy (ultraviolet and photoelectron spectroscopies) are employed to determine the composition of the surface. In addition the oxidation state of surface atoms may be determined using these techniques. Ion scattering mass spectrometry and secondary ion mass spectrometry are also useful in characterizing surfaces and their reactions. These techniques, their applications and the results of recent studies are discussed. 12 figures, 52 references, 2 tables

  19. Nanocrystalline magnetic alloys and ceramics

    Indian Academy of Sciences (India)

    M Pal; D Chakravorty

    2003-02-01

    Magnetic properties of materials in their nanocrystalline state have assumed significance in recent years because of their potential applications. A number of techniques have been used to prepare nanocrystalline magnetic phases. Melt spinning, high energy ball milling, sputtering, glassceramization and molecular beam epitaxy are some of the physical methods used so far. Among the chemical methods, sol-gel and co-precipitation routes have been found to be convenient. Ultrafine particles of both ferro- and ferrimagnetic systems show superparamagnetic behaviour at room temperature. Coercivity $(H_c)$ and maximum energy product $(BH)_{\\text{max}}$ of the magnetic particles can be changed by controlling their sizes. The present paper reviews all these aspects in the case of nanocrystalline magnetic systems — both metallic and ceramics.

  20. Cellular ceramics in combustion environments

    Energy Technology Data Exchange (ETDEWEB)

    Fuessel, Alexander; Boettge, Daniela; Adler, Joerg; Marschallek, Felix; Michaelis, Alexander [Fraunhofer Institute for Ceramic Technologies and Systems IKTS, Dresden (Germany)

    2011-11-15

    Cellular materials have become increasingly interesting for applications in combustion environments. Improvements like high power efficiency and low emissions are the main targets of technological development in combustion processes. However, despite scientific and technical success in developing new or improved burner concepts over recent years, a lot of problems remain to be solved in the field of materials science: due to the high power density of the burners the materials are subjected to high loads in terms of thermal shock, temperature and corrosion, especially in so-called porous burner technology. This article shows some examples of research and development strategies and results in developing improved cellular ceramics. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)