Disposal costs for SRP high-level wastes in borosilicate glass and crystalline ceramic waste forms

International Nuclear Information System (INIS)

Rozsa, R.B.; Campbell, J.H.

1982-01-01

Purpose of this document is to compare and contrast the overall burial costs of the glass and ceramic waste forms, including processing, storage, transportation, packaging, and emplacement in a repository. Amount of waste will require approximately 10,300 standard (24 in. i.d. x 9-5/6 ft length) canisters of waste glass, each containing about 3260 lb of waste at 28% waste loading. The ceramic waste form requires about one-third the above number of standard canisters. Approximately $2.5 billion is required to process and dispose of this waste, and the total cost is independent of waste form (glass or ceramic). The major cost items (about 80% of the total cost) for all cases are capital and operating expenses. The capital and 20-year operating costs for the processing facility are the same order of magnitude, and their sum ranges from about one-half of the total for the reference glass case to two-thirds of the total for the ceramic cases

Plutonium and surrogate fission products in a composite ceramic waste form

International Nuclear Information System (INIS)

Esh, D. W.; Frank, S. M.; Goff, K. M.; Johnson, S. G.; Moschetti, T. L.; O'Holleran, T.

1999-01-01

Argonne National Laboratory is developing a ceramic waste form to immobilize salt containing fission products and transuranic elements. Preliminary results have been presented for ceramic waste forms containing surrogate fission products such as cesium and the lanthanides. In this work results from scanning electron microscopy/energy dispersive spectroscopy and x-ray diffraction are presented in greater detail for ceramic waste forms containing surrogate fission products. Additionally, results for waste forms containing plutonium and surrogate fission products are presented. Most of the surrogate fission products appear to be silicates or aluminosilicates whereas the plutonium is usually found in an oxide form. There is also evidence for the presence of plutonium within the sodalite phase although the chemical speciation of the plutonium is not known

Process description and plant design for preparing ceramic high-level waste forms

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

Consolidated waste forms: glass marbles and ceramic pellets

International Nuclear Information System (INIS)

Treat, R.L.; Rusin, J.M.

1982-05-01

Glass marbles and ceramic pellets have been developed at Pacific Northwest Laboratory as part of the multibarrier concept for immobilizing high-level radioactive waste. These consolidated waste forms served as substrates for the application of various inert coatings and as ideal-sized particles for encapsulation in protective matrices. Marble and pellet formulations were based on existing defense wastes at Savannah River Plant and proposed commercial wastes. To produce marbles, glass is poured from a melter in a continuous stream into a marble-making device. Marbles were produced at PNL on a vibratory marble machine at rates as high as 60 kg/h. Other marble-making concepts were also investigated. The marble process, including a lead-encapsulation step, was judged as one of the more feasible processes for immobilizing high-level wastes. To produce ceramic pellets, a series of processing steps are required, which include: spray calcining - to dry liquid wastes to a powder; disc pelletizing - to convert waste powders to spherical pellets; sintering - to densify pellets and cause desired crystal formation. These processing steps are quite complex, and thereby render the ceramic pellet process as one of the least feasible processes for immobilizing high-level wastes

Degradation modeling of the ANL ceramic waste form

International Nuclear Information System (INIS)

Fanning, T. H.; Morss, L. R.

2000-01-01

A ceramic waste form composed of glass-bonded sodalite is being developed at Argonne National Laboratory (ANL) for immobilization and disposition of the molten salt waste stream from the electrometallurgical treatment process for metallic DOE spent nuclear fuel. As part of the spent fuel treatment program at ANL, a model is being developed to predict the long-term release of radionuclides under repository conditions. Dissolution tests using dilute, pH-buffered solutions have been conducted at 40, 70, and 90 C to determine the temperature and pH dependence of the dissolution rate. Parameter values measured in these tests have been incorporated into the model, and preliminary repository performance assessment modeling has been completed. Results indicate that the ceramic waste form should be acceptable in a repository environment

Characterization and durability testing of a glass-bonded ceramic waste form

International Nuclear Information System (INIS)

Johnson, S. G.

1998-01-01

Argonne National Laboratory is developing a glass bonded ceramic waste form for encapsulating the fission products and transuranics from the conditioning of metallic reactor fuel. This waste form is currently being scaled to the multi-kilogram size for encapsulation of actual high level waste. This paper will present characterization and durability testing of the ceramic waste form. An emphasis on results from application of glass durability tests such as the Product Consistency Test and characterization methods such as X-ray diffraction and scanning electron microscopy. The information presented is based on a suite of tests utilized for assessing product quality during scale-up and parametric testing

Ceramic waste forms for fuel-containing masses at Chernobyl

International Nuclear Information System (INIS)

Oversby, V.M.

1994-05-01

The fuel materials originally in the core of the Chernobyl Unit 4 reactor are now present within the Ukrytie in three major forms: (1) very fine particles of fuel dispersed as dust (about 10 tonnes), (2) fragments of the destroyed core, and (3) lavas containing fuel, cladding, and other materials. All of these materials will need to be immobilized into waste forms suitable for final disposal. We propose a ceramic waste form system that could accommodate all three waste types with a single set of processing equipment. The waste form would include the mineral zirconolite for immobilization of actinide materials (including uranium), perovskite, nepheline, spinel, and other phases as dictated by the chemistry of the lava masses. Waste loadings as high as 50% U can be achieved if pyrochlore, a close relative of zirconolite, is used as the U host. The ceramic immobilization could be achieved with low additions of inert chemicals to minimize the final disposal volume while ensuring a durable product. The sequence of processing would be to collect and immobilize the fuel dust first. This material will require minimal preprocessing and will provide experience in the handling of the fuel materials. Core fragments would be processed next, using a cryogenic crushing stage to reduce the size prior to adding ceramic additives. The lavas would be processed last, which is compatible with the likely sequence of availability of materials and with the complexity of the operations. The lavas will require more adjustment of chemical additive composition than the other streams to ensure that the desired phases are produced in the waste form

Glass binder development for a glass-bonded sodalite ceramic waste form

International Nuclear Information System (INIS)

Riley, Brian J.; Vienna, John D.; Frank, Steven M.; Kroll, Jared O.; Peterson, Jacob A.

2017-01-01

This paper discusses work to develop Na_2O-B_2O_3-SiO_2 glass binders for immobilizing LiCl-KCl eutectic salt waste in a glass-bonded sodalite waste form following electrochemical reprocessing of used metallic nuclear fuel. In this paper, five new glasses with ~20 mass% Na_2O were designed to generate waste forms with high sodalite. The glasses were then used to produce ceramic waste forms with a surrogate salt waste. The waste forms made using these new glasses were formulated to generate more sodalite than those made with previous baseline glasses for this type of waste. The coefficients of thermal expansion for the glass phase in the glass-bonded sodalite waste forms made with the new binder glasses were closer to the sodalite phase in the critical temperature region near and below the glass transition temperature than previous binder glasses used. Finally, these improvements should result in lower probability of cracking in the full-scale monolithic ceramic waste form, leading to better long-term chemical durability.

Ceramic nuclear waste forms. II. A ceramic-waste composite prepared by hot pressing. Progress report and preprint

International Nuclear Information System (INIS)

McCarthy, G.J.

1975-01-01

A feasibility study was conducted to determine whether nuclear waste calcine and a crystalline ceramic matrix can be fabricated by hot pressing into a composite waste form with suitable leaching resistance and thermal stability. It was found that a hard, dense composite could be formed using the typical commercial waste formulation PW-4b and a matrix of α-quartz with a small amount of a lead borosilicate glass added as a consolidation aide. Its density, waste loading, and leaching resistance are comparable to the glasses currently being considered for fixation of nuclear wastes. The hot pressed composite offers a closer approach to thermodynamic stability and improved thermal stability (in monolithic form) compared to glass waste forms. Recommendations for further optimization of the hot pressed waste form are given. (U.S.)

CERAMIC WASTE FORM DATA PACKAGE

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J.; Marra, J.

2014-06-13

The purpose of this data package is to provide information about simulated crystalline waste forms that can be used to select an appropriate composition for a Cold Crucible Induction Melter (CCIM) proof of principle demonstration. Melt processing, viscosity, electrical conductivity, and thermal analysis information was collected to assess the ability of two potential candidate ceramic compositions to be processed in the Idaho National Laboratory (INL) CCIM and to guide processing parameters for the CCIM operation. Given uncertainties in the CCIM capabilities to reach certain temperatures throughout the system, one waste form designated 'Fe-MP' was designed towards enabling processing and another, designated 'CAF-5%TM-MP' was designed towards optimized microstructure. Melt processing studies confirmed both compositions could be poured from a crucible at 1600{degrees}C although the CAF-5%TM-MP composition froze before pouring was complete due to rapid crystallization (upon cooling). X-ray diffraction measurements confirmed the crystalline nature and phase assemblages of the compositions. The kinetics of melting and crystallization appeared to vary significantly between the compositions. Impedance spectroscopy results indicated the electrical conductivity is acceptable with respect to processing in the CCIM. The success of processing either ceramic composition will depend on the thermal profiles throughout the CCIM. In particular, the working temperature of the pour spout relative to the bulk melter which can approach 1700{degrees}C. The Fe-MP composition is recommended to demonstrate proof of principle for crystalline simulated waste forms considering the current configuration of INL's CCIM. If proposed modifications to the CCIM can maintain a nominal temperature of 1600{degrees}C throughout the melter, drain, and pour spout, then the CAF-5%TM-MP composition should be considered for a proof of principle demonstration.

Characterization and testing of a 238Pu loaded ceramic waste form

International Nuclear Information System (INIS)

Johnson, S. G.

1998-01-01

This paper will describe the preparation and progress of the effort at Argonne National Laboratory-West to produce ceramic waste forms loaded with 238 Pu. The purpose of this study is to determine the extent of damage, if any, that alpha decay events will play over time to the ceramic waste form under development at Argonne. The ceramic waste form is glass-bonded sodalite. The sodalite is utilized to encapsulate the fission products and transuranics which are present in a chloride salt matrix which results from a spent fuel conditioning process. 238 Pu possesses approximately 250 times the specific activity of 239 Pu and thus allows for a much shorter time frame to address the issue. In preparation for production of 238 Pu loaded waste forms 239 Pu loaded samples were produced. Data is presented for samples produced with typical reactor grade plutonium. X-ray diffraction, scanning electron micrographs and durability test results will be presented. The ramifications for the production of the 238 Pu loaded samples will be discussed

Sol-gel technology applied to crystalline ceramic nuclear waste forms

International Nuclear Information System (INIS)

Angelini, P.; Bond, W.D.; Caputo, A.J.; Mack, J.E.; Lackey, W.J.; Lee, D.A.; Stinton, D.P.

1980-01-01

The sol-gel process is being developed for the solidification and isolation of high-level nuclear fuel waste. Three gelation methods are being developed for producing alternative waste forms. These include internal gelation for producing spheres of up to 1 mm diam suitable for coating, external gelation, and water extraction methods for producing material suitable for alternate ceramic processing. In this study internal gelation has been used to produce ceramic spheres of various alternative nuclear waste compositions. A gelation system capable of producing 100-g batches has been assembled and used for development. Waste forms containing up to 70 wt % simulated Savannah River Plant waste have been produced. Dopants such as Cs, Sr, Nd, Ru, and Mo were used in some experiments to observe side waste streams and sintering effects. Synroc microspheres were coated with both low-density carbon, high-density impermeable carbon, high-temperature dense SiC, and SiC deposited at temperatures near 900 0 C. Other gelation methods and other alternative waste forms are being developed

Preparation techniques for ceramic waste form powder

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1997-01-01

The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

Energy Technology Data Exchange (ETDEWEB)

Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

2013-08-22

The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

Solution exchange corrosion testing with the glass-zeolite ceramic waste form in demineralized water at 900C

International Nuclear Information System (INIS)

Simpson, L. J.

1998-01-01

A ceramic waste form of glass-bonded zeolite is being developed for the long-term disposition of fission products and transuranic elements in wastes from the U.S. Department of Energy's spent nuclear fuel conditioning activities. Solution exchange corrosion tests were performed on the ceramic waste form and its potential base constituents of glass, zeolite 5A, and sodalite as part of an effort to qualify the ceramic waste form for acceptance into the Civilian Radioactive Waste Management System. Solution exchange tests were performed at 90 C by replacing 80 to 90% of the leachate with fresh demineralized water after set time intervals. The results from these tests provide information about corrosion mechanisms and the ability of the ceramic waste form and its constituent materials to retain waste components. The results from solution exchange tests indicate that radionuclides will be preferentially retained in the zeolites without the glass matrix and in the ceramic waste form, with respect to cations like Li, K, and Na. Release results have been compared for simulated waste from candidate ceramic waste forms with zeolite 5A and its constituent materials to determine the corrosion behavior of each component

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Economic comparison of crystalline ceramic and glass waste forms for HLW disposal

International Nuclear Information System (INIS)

McKee, R.W.; Daling, P.M.; Wiles, L.E.

1983-05-01

A titanate-based, crystalline ceramic produced by hot isostatic pressing has been proposed as a potentially more stable and improved waste form for high-level nuclear waste disposal compared to the currently favored borosilicate glass waste form. This paper describes the results of a study to evaluate the relative costs for disposal of high-level waste from a 70,000 metric ton equivalent (MTE) system. The entire waste management system, including waste processing and encapsulation, transportation, and final repository disposal, was included in this analysis. The repository concept is based on the current basalt waste isolation project (BWIP) reference design. A range of design basis alternatives is considered to determine if this would influence the relative economics of the two waste forms. A thermal analysis procedure was utilized to define optimum canister sizes to assure that each waste form was compared under favorable conditions. Repository costs are found to favor the borosilicate glass waste form while transportation costs greatly favor the crystalline ceramic waste form. The determining component in the cost comparison is the waste processing cost, which strongly favors the borosilicate glass process because of its relative simplicity. A net cost advantage on the order of 12% to 15% on a waste management system basis is indicated for the glass waste form

Alternative High-Performance Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Sundaram, S. K. [Alfred Univ., NY (United States)

2017-02-01

This final report (M5NU-12-NY-AU # 0202-0410) summarizes the results of the project titled “Alternative High-Performance Ceramic Waste Forms,” funded in FY12 by the Nuclear Energy University Program (NEUP Project # 12-3809) being led by Alfred University in collaboration with Savannah River National Laboratory (SRNL). The overall focus of the project is to advance fundamental understanding of crystalline ceramic waste forms and to demonstrate their viability as alternative waste forms to borosilicate glasses. We processed single- and multiphase hollandite waste forms based on simulated waste streams compositions provided by SRNL based on the advanced fuel cycle initiative (AFCI) aqueous separation process developed in the Fuel Cycle Research and Development (FCR&D). For multiphase simulated waste forms, oxide and carbonate precursors were mixed together via ball milling with deionized water using zirconia media in a polyethylene jar for 2 h. The slurry was dried overnight and then separated from the media. The blended powders were then subjected to melting or spark plasma sintering (SPS) processes. Microstructural evolution and phase assemblages of these samples were studied using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersion analysis of x-rays (EDAX), wavelength dispersive spectrometry (WDS), transmission electron spectroscopy (TEM), selective area x-ray diffraction (SAXD), and electron backscatter diffraction (EBSD). These results showed that the processing methods have significant effect on the microstructure and thus the performance of these waste forms. The Ce substitution into zirconolite and pyrochlore materials was investigated using a combination of experimental (in situ XRD and x-ray absorption near edge structure (XANES)) and modeling techniques to study these single phases independently. In zirconolite materials, a transition from the 2M to the 4M polymorph was observed with increasing Ce content. The resulting

Effects of aqueous environment on long-term durability of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.

1996-01-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically-bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. Magnesium phosphate ceramic has been developed to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

Plutonium-238 alpha-decay damage study of the ceramic waste form

International Nuclear Information System (INIS)

Frank, S. M.; Barber, T. L.; Cummings, D.G.; DiSanto, T.; Esh, D.W.; Giglio, J. J.; Goff, K. M.; Johnson, S.G.; Kennedy, J.R.; Jue, J-F; Noy, M.; O'Holleran, T.P.; Sinkler, W.

2006-01-01

An accelerated alpha-decay damage study of a glass-bonded sodalite ceramic waste form has recently been completed. The purpose of this study was to investigate the physical and chemical durability of the waste form after significant exposure to alpha decay. This accelerated alpha-decay study was performed by doping the ceramic waste form with 238 Pu which has a much greater specific activity than 239 Pu that is normally present in the waste form. The alpha-decay dose at the end of the four year study was approximately 1 x 10 18 alpha-decays/gram of material. An equivalent time period for a similar dose of 239 Pu would require approximately 1100 years. After four years of exposure to 238 Pu alpha decay, the investigation observed little change to the physical or chemical durability of the ceramic waste form (CWF). Specifically, the 238 Pu-loaded CWF maintained it's physical integrity, namely that the density remained constant and no cracking or phase de-bonding was observed. The materials chemical durability and phase stability also did not change significantly over the duration of the study. The only significant measured change was an increase of the unit-cell lattice parameters of the plutonium oxide and sodalite phases of the material and an increase in the release of salt components and plutonium of the waste form during leaching tests, but, as mentioned, these did not lead to any overall loss of waste form durability. The principal findings from this study are: (1) 238 Pu-loaded CWF is similar in microstructure and phase composition to referenced waste form. (2) Pu was observed primarily as oxide comprised of aggregates of nano crystals with aggregates ranging in size from submicron to twenty microns in diameter. (3) Pu phases were primarily found in the intergranular glassy regions. (4) PuO phase shows expected unit cell volume expansion due to alpha decay damage of approximately 0.7%, and the sodalite phase unit cell volume has expanded slightly by 0.3% again

Development of a ceramic waste form for high-level waste disposal

International Nuclear Information System (INIS)

Esh, D. W.

1998-01-01

A ceramic waste form is being developed by Argonne National Laboratory (ANL) as part of the demonstration of the electrometallurgical treatment of spent nuclear fuel. The halide, alkaline earth, alkali, transuranic, and rare earth fission products are stabilized in zeolite which is combined with glass and processed in a hot isostatic press (HIP) to form a ceramic composite. The mineral sodalite is formed in the HIP from the zeolite precursor. The process, from starting materials to final product, is relatively simple. An overview of the processing operations is given. The metrics that have been developed to measure the success or completion of processing operations are developed and discussed. The impact of variability in processing metrics on the durability of the final product is presented

Development and testing of matrices for the encapsulation of glass and ceramic nuclear waste forms

International Nuclear Information System (INIS)

Wald, J.W.; Brite, D.W.; Gurwell, W.E.; Buckwalter, C.Q.; Bunnell, L.R.; Gray, W.J.; Blair, H.T.; Rusin, J.M.

1982-02-01

This report details the results of research on the matrix encapsulation of high level wastes at PML over the past few years. The demonstrations and tests described were designed to illustrate how the waste materials are effected when encapsulated in an inert matrix. Candidate materials evaluated for potential use as matrices for encapslation of pelletized ceramics or glass marbles were categorized into four groups: metals, glasses, ceramics, and graphite. Two processing techniques, casting and hot pressing, were investigated as the most promising methods of formation or densification of the matrices. The major results reported deal with the development aspects. However, chemical durability tests (leach tests) of the matrix materials themselves and matrix-waste form composites are also reported. Matrix waste forms can provide a low porosity, waste-free barrier resulting in increased leach protection, higher impact strength and improved thermal conductivity compared to unencapsulated glass or ceramic waste materials. Glass marbles encapsulated in a lead matrix offer the most significant improvement in waste form stability of all combinations evaluated. This form represents a readily demonstrable process that provides high thermal conductivity, mechanical shock resistance, radiation shielding and increased chemical durability through both a chemical passivation mechanism and as a physical barrier. Other durable matrix waste forms evaluated, applicable primarily to ceramic pellets, involved hot-pressed titanium or TiO 2 materials. In the processing of these forms, near 100% dense matrices were obtained. The matrix materials had excellent compatibility with the waste materials and superior potential chemical durability. Cracking of the hot-pressed ceramic matrix forms, in general, prevented the realization of their optimum properties

MODELING SOLIDIFICATION-INDUCED STRESSES IN CERAMIC WASTE FORMS CONTAINING NUCLEAR WASTES

International Nuclear Information System (INIS)

Solbrig, Charles W.; Bateman, Kenneth J.

2010-01-01

The goal of this work is to produce a ceramic waste form (CWF) that permanently occludes radioactive waste. This is accomplished by absorbing radioactive salts into zeolite, mixing with glass frit, heating to a molten state 915 C to form a sodalite glass matrix, and solidifying for long-term storage. Less long term leaching is expected if the solidifying cooling rate doesn't cause cracking. In addition to thermal stress, this paper proposes that a stress is formed during solidification which is very large for fast cooling rates during solidification and can cause severe cracking. A solidifying glass or ceramic cylinder forms a dome on the cylinder top end. The temperature distribution at the time of solidification causes the stress and the dome. The dome height, ''the length deficit,'' produces an axial stress when the solid returns to room temperature with the inherent outer region in compression, the inner in tension. Large tensions will cause cracking of the specimen. The temperature deficit, derived by dividing the length deficit by the coefficient of thermal expansion, allows solidification stress theory to be extended to the circumferential stress. This paper derives the solidification stress theory, gives examples, explains how to induce beneficial stresses, and compares theory to experimental data.

Development of iron phosphate ceramic waste form to immobilize radioactive waste solution

Energy Technology Data Exchange (ETDEWEB)

Choi, Jongkwon [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Um, Wooyong, E-mail: wooyong.um@pnnl.gov [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Pacific Northwest National Laboratory, Richland, WA 99354 (United States); Choung, Sungwook [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of)

2014-09-15

The objective of this research was to develop an iron phosphate ceramic (IPC) waste form using converter slag obtained as a by-product of the steel industry as a source of iron instead of conventional iron oxide. Both synthetic off-gas scrubber solution containing technetium-99 (or Re as a surrogate) and LiCl–KCl eutectic salt, a final waste solution from pyrochemical processing of spent nuclear fuel, were used as radioactive waste streams. The IPC waste form was characterized for compressive strength, reduction capacity, chemical durability, and contaminant leachability. Compressive strengths of the IPC waste form prepared with different types of waste solutions were 16 MPa and 19 MPa for LiCl–KCl eutectic salt and the off-gas scrubber simulant, respectively, which meet the minimum compressive strength of 3.45 MPa (500 psi) for waste forms to be accepted into the radioactive waste repository. The reduction capacity of converter slag, a main dry ingredient used to prepare the IPC waste form, was 4136 meq/kg by the Ce(IV) method, which is much higher than those of the conventional Fe oxides used for the IPC waste form and the blast furnace slag materials. Average leachability indexes of Tc, Li, and K for the IPC waste form were higher than 6.0, and the IPC waste form demonstrated stable durability even after 63-day leaching. In addition, the Toxicity Characteristic Leach Procedure measurements of converter slag and the IPC waste form with LiCl–KCl eutectic salt met the universal treatment standard of the leachability limit for metals regulated by the Resource Conservation and Recovery Act. This study confirms the possibility of development of the IPC waste form using converter slag, showing its immobilization capability for radionuclides in both LiCl–KCl eutectic salt and off-gas scrubber solutions with significant cost savings.

Application of PCT to the EBR II ceramic waste form

International Nuclear Information System (INIS)

Ebert, W. L.; Lewis, M. A.; Johnson, S. G.

2002-01-01

We are evaluating the use of the Product Consistency Test (PCT) developed to monitor the consistency of borosilicate glass waste forms for application to the multiphase ceramic waste form (CWF) that will be used to immobilize waste salts generated during the electrometallurgical conditioning of spent sodium-bonded nuclear fuel from the Experimental Breeder Reactor No. 2 (EBR II). The CWF is a multiphase waste form comprised of about 70% sodalite, 25% borosilicate glass binder, and small amounts of halite and oxide inclusions. It must be qualified for disposal as a non-standard high-level waste (HLW) form. One of the requirements in the DOE Waste Acceptance System Requirements Document (WASRD) for HLW waste forms is that the consistency of the waste forms be monitored.[1] Use of the PCT is being considered for the CWF because of the similarities of the dissolution behaviors of both the sodalite and glass binder phases in the CWF to borosilicate HLW glasses. This paper provides (1) a summary of the approach taken in selecting a consistency test for CWF production and (2) results of tests conducted to measure the precision and sensitivity of the PCT conducted with simulated CWF

Durability, mechanical, and thermal properties of experimental glass-ceramic forms for immobilizing ICPP high level waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1990-01-01

The high-level liquid waste generated at the Idaho Chemical Processing Plant (ICPP) is routinely solidified into granular calcined high-level waste (HLW) and stored onsite. Research is being conducted at the ICPP on methods of immobilizing the HLW, including developing a durable glass-ceramic form which has the potential to significantly reduce the final waste volume by up to 60% compared to a glass form. Simulated, pilot plant, non-radioactive, calcines similar to the composition of the calcined HLW and glass forming additives are used to produce experimental glass-ceramic forms. The objective of the research reported in this paper is to study the impact of ground calcine particle size on durability and mechanical and thermal properties of experimental glass-ceramic forms

Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO2 fuel reprocessing waste

International Nuclear Information System (INIS)

Tait, J.C.

1993-05-01

AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of 129 I, 85 Kr and 14 C. (author). 104 refs., 9 tabs., 5 figs

Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO{sub 2} fuel reprocessing waste

Energy Technology Data Exchange (ETDEWEB)

Tait, J C

1993-05-01

AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of {sup 129}I, {sup 85}Kr and {sup 14}C. (author). 104 refs., 9 tabs., 5 figs.

Ceramics in nuclear waste management

Energy Technology Data Exchange (ETDEWEB)

Chikalla, T D; Mendel, J E [eds.

1979-05-01

Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

Crystalline ceramics: Waste forms for the disposal of weapons plutonium

International Nuclear Information System (INIS)

Ewing, R.C.; Lutze, W.; Weber, W.J.

1995-05-01

At present, there are three seriously considered options for the disposition of excess weapons plutonium: (i) incorporation, partial burn-up and direct disposal of MOX-fuel; (ii) vitrification with defense waste and disposal as glass ''logs''; (iii) deep borehole disposal (National Academy of Sciences Report, 1994). The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium

Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

International Nuclear Information System (INIS)

Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

2014-01-01

Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology

Ceramic Single Phase High-Level Nuclear Waste Forms: Hollandite, Perovskite, and Pyrochlore

Science.gov (United States)

Vetter, M.; Wang, J.

2017-12-01

The lack of viable options for the safe, reliable, and long-term storage of nuclear waste is one of the primary roadblocks of nuclear energy's sustainable future. The method being researched is the incorporation and immobilization of harmful radionuclides (Cs, Sr, Actinides, and Lanthanides) into the structure of glasses and ceramics. Borosilicate glasses are the main waste form that is accepted and used by today's nuclear industry, but they aren't the most efficient in terms of waste loading, and durability is still not fully understood. Synroc-phase ceramics (i.e. hollandite, perovskite, pyrochlore, zirconolite) have many attractive qualities that glass waste forms do not: high waste loading, moderate thermal expansion and conductivity, high chemical durability, and high radiation stability. The only downside to ceramics is that they are more complex to process than glass. New compositions can be discovered by using an Artificial Neural Network (ANN) to have more options to optimize the composition, loading for performance by analyzing the non-linear relationships between ionic radii, electronegativity, channel size, and a mineral's ability to incorporate radionuclides into its structure. Cesium can be incorporated into hollandite's A-site, while pyrochlore and perovskite can incorporate actinides and lanthanides into their A-site. The ANN is used to predict new compositions based on hollandite's channel size, as well as the A-O bond distances of pyrochlore and perovskite, and determine which ions can be incorporated. These new compositions will provide more options for more experiments to potentially improve chemical and thermodynamic properties, as well as increased waste loading capabilities.

Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

International Nuclear Information System (INIS)

Ebert, W. L.; Snyder, C. T.; Frank, Steven; Riley, Brian

2016-01-01

This report describes the scientific basis underlying the approach being followed to design and develop ''advanced'' glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na_2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl- in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease the waste

Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

Energy Technology Data Exchange (ETDEWEB)

Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-03-01

This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na₂O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease

DEVELOPMENT OF CERAMIC WASTE FORMS FOR AN ADVANCED NUCLEAR FUEL CYCLE

Energy Technology Data Exchange (ETDEWEB)

Marra, J.; Billings, A.; Brinkman, K.; Fox, K.

2010-11-30

A series of ceramic waste forms were developed and characterized for the immobilization of a Cesium/Lanthanide (CS/LN) waste stream anticipated to result from nuclear fuel reprocessing. Simple raw materials, including Al{sub 2}O{sub 3} and TiO{sub 2} were combined with simulated waste components to produce multiphase ceramics containing hollandite-type phases, perovskites (particularly BaTiO{sub 3}), pyrochlores and other minor metal titanate phases. Three fabrication methodologies were used, including melting and crystallizing, pressing and sintering, and Spark Plasma Sintering (SPS), with the intent of studying phase evolution under various sintering conditions. X-Ray Diffraction (XRD) and Scanning Electron Microscopy coupled with Energy Dispersive Spectroscopy (SEM/EDS) results showed that the partitioning of the waste elements in the sintered materials was very similar, despite varying stoichiometry of the phases formed. Identification of excess Al{sub 2}O{sub 3} via XRD and SEM/EDS in the first series of compositions led to a Phase II study, with significantly reduced Al{sub 2}O{sub 3} concentrations and increased waste loadings. The Phase II compositions generally contained a reduced amount of unreacted Al{sub 2}O{sub 3} as identified by XRD. Chemical composition measurements showed no significant issues with meeting the target compositions. However, volatilization of Cs and Mo was identified, particularly during melting, since sintering of the pressed pellets and SPS were performed at lower temperatures. Partitioning of some of the waste components was difficult to determine via XRD. SEM/EDS mapping showed that those elements, which were generally present in small concentrations, were well distributed throughout the waste forms.

Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

International Nuclear Information System (INIS)

Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

1982-09-01

This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

Relating structural parameters to leachability in a glass-bonded ceramic waste form

International Nuclear Information System (INIS)

Frank, S. M.; Johnson, S. G.; Moschetti, T. L.

1998-01-01

Lattice parameters for a crystalline material can be obtained by several methods, notably by analyzing x-ray powder diffraction patterns. By utilizing a computer program to fit a pattern, one can follow the evolution or subtle changes in a structure of a crystalline species in different environments. This work involves such a study for an essential component of the ceramic waste form that is under development at Argonne National Laboratory. Zeolite 4A and zeolite 5A are used to produce two different types of waste forms: a glass-bonded sodalite and a glass-bonded zeolite, respectively. Changes in structure during production of the waste forms are discussed. Specific salt-loadings in the sodalite waste form are related to relative peak intensities of certain reflections in the XRD patterns. Structural parameters for the final waste forms will also be given and related to leachability under standard conditions

Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

International Nuclear Information System (INIS)

Mellinger, G.B.

1994-01-01

A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

Process and equipment qualification of the ceramic and metal waste forms for spent fuel treatment

International Nuclear Information System (INIS)

Marsden, Ken; Knight, Collin; Bateman, Kenneth; Westphal, Brian; Lind, Paul

2005-01-01

The electrometallurgical process for treating sodium-bonded spent metallic fuel at the Materials and Fuels Complex of the Idaho National Laboratory separates actinides and partitions fission products into two waste forms. The first is the metal waste form, which is primarily composed of stainless steel from the fuel cladding. This stainless steel is alloyed with 15w% zirconium to produce a very corrosion-resistant metal which binds noble metal fission products and residual actinides. The second is the ceramic waste form which stabilizes fission product-loaded chloride salts in a sodalite and glass composite. These two waste forms will be packaged together for disposal at the Yucca Mountain repository. Two production-scale metal waste furnaces have been constructed. The first is in a large argon-atmosphere glovebox and has been used for equipment qualification, process development, and process qualification - the demonstration of process reliability for production of the DOE-qualified metal waste form. The second furnace will be transferred into a hot cell for production of metal waste. Prototype production-scale ceramic waste equipment has been constructed or procured; some equipment has been qualified with fission product-loaded salt in the hot cell. Qualification of the remaining equipment with surrogate materials is underway. (author)

Final Project Report CFA-14-6357: A New Paradigm for Understanding Multiphase Ceramic Waste Form Performance

Energy Technology Data Exchange (ETDEWEB)

Brinkman, Kyle [Clemson Univ., SC (United States); Bordia, Rajendra [Clemson Univ., SC (United States); Reifsnider, Kenneth [Univ. of South Carolina, Columbia, SC (United States); Chiu, Wilson [Univ. of Connecticut, Storrs, CT (United States); Amoroso, Jake [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-12-28

This project fabricated model multiphase ceramic waste forms with processing-controlled microstructures followed by advanced characterization with synchrotron and electron microscopy-based 3D tomography to provide elemental and chemical state-specific information resulting in compositional phase maps of ceramic composites. Details of 3D microstructural features were incorporated into computer-based simulations using durability data for individual constituent phases as inputs in order to predict the performance of multiphase waste forms with varying microstructure and phase connectivity.

Solidification of TRU wastes in a ceramic matrix

International Nuclear Information System (INIS)

Loida, A.; Schubert, G.

1991-01-01

Aluminumsilicate based ceramic materials have been evaluated as an alternative waste form for the incorporation of TRU wastes. These waste forms are free of water and - cannot generate hydrogen radiolyticly, - they show good compatibility between the compounds of the waste and the matrix, - they are resistent against aqueous solutions, heat and radiation. R and D-work has been performed to demonstrate the suitability of this waste form for the immobilization of TRU-wastes. Four kinds of original TRU-waste streams and a mixture of all of them have been immobilized by ceramization, using glove box and remote operation technique as well. Clay minerals, (kaolinite, bentonite) and reactive corundum were selected as ceramic raw materials (KAB 78) in an appropriate ratio yielding 78 wt% Al 2 O 3 and 22 wt%SiO 2 . The main process steps are (i) pretreatment of the liquid waste (concentration, denitration, neutralization, solid- liquid separation), (ii) mixing with ceramic raw materials and forming, (iii) heat treatment with T max. of 1300 0 C for 15 minutes. The waste load of the ceramic matrix has been increased gradually from 20 to 50, in some cases to 60 wt.%

A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

International Nuclear Information System (INIS)

Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

2008-01-01

The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

Processability analysis of candidate waste forms

International Nuclear Information System (INIS)

Gould, T.H. Jr.; Dunson, J.B. Jr.; Eisenberg, A.M.; Haight, H.G. Jr.; Mello, V.E.; Schuyler, R.L. III.

1982-01-01

A quantitative merit evaluation, or processability analysis, was performed to assess the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste form candidates. The reference borosilicate glass process was rated as the simplest, followed by FUETAP concrete, glass marbles in a lead matrix, high-silica glass, crystalline ceramics (SYNROC-D and tailored ceramics), and coated ceramic particles. Cost estimates for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities are also reported

Crystallization behavior of nuclear waste forms

International Nuclear Information System (INIS)

Rusin, J.M.; Lokken, R.O.; May, R.P.; Wald, J.W.

1981-09-01

Several waste form options have been or are being developed for the immobilization of high-level wastes. The final selection of a waste form must take into consideration both waste form product as well as process factors. Crystallization behavior has an important role in nuclear waste form technology. For glass or vitreous waste forms, crystallization is generally controlled to a minimum by appropriate glass formulation and heat treatment schedules. With glass ceramic waste forms, crystallization is essential to convert glass products to highly crystalline waste forms with a minimum residual glass content. In the case of ceramic waste forms, additives and controlled sintering schedules are used to contain the radionuclides in specific tailored crystalline phases

Product consistency test and toxicity characteristic leaching procedure results of the ceramic waste form from the electrometallurgical treatment process for spent fuel

International Nuclear Information System (INIS)

Johnson, S. G.; Adamic, M. L.: DiSanto, T.; Warren, A. R.; Cummings, D. G.; Foulkrod, L.; Goff, K. M.

1999-01-01

The ceramic waste form produced from the electrometallurgical treatment of sodium bonded spent fuel from the Experimental Breeder Reactor-II was tested using two immersion tests with separate and distinct purposes. The product consistency test is used to assess the consistency of the waste forms produced and thus is an indicator of a well-controlled process. The toxicity characteristic leaching procedure is used to determine whether a substance is to be considered hazardous by the Environmental Protection Agency. The proposed high level waste repository will not be licensed to receive hazardous waste, thus any waste forms destined to be placed there cannot be of a hazardous nature as defined by the Resource Conservation and Recovery Act. Results are presented from the first four fully radioactive ceramic waste forms produced and from seven ceramic waste forms produced from cold surrogate materials. The fully radioactive waste forms are approximately 2 kg in weight and were produced with salt used to treat 100 driver subassemblies of spent fuel

Synroc tailored waste forms for actinide immobilization

Energy Technology Data Exchange (ETDEWEB)

Gregg, Daniel J.; Vance, Eric R. [Australian Nuclear Science and Technology Organisation, Kirrawee (Australia). ANSTOsynroc, Inst. of Materials Engineering

2017-07-01

Since the end of the 1970s, Synroc at the Australian Nuclear Science and Technology Organisation (ANSTO) has evolved from a focus on titanate ceramics directed at PUREX waste to a platform waste treatment technology to fabricate tailored glass-ceramic and ceramic waste forms for different types of actinide, high- and intermediate level wastes. The particular emphasis for Synroc is on wastes which are problematic for glass matrices or existing vitrification process technologies. In particular, nuclear wastes containing actinides, notably plutonium, pose a unique set of requirements for a waste form, which Synroc ceramic and glass-ceramic waste forms can be tailored to meet. Key aspects to waste form design include maximising the waste loading, producing a chemically durable product, maintaining flexibility to accommodate waste variations, a proliferation resistance to prevent theft and diversion, and appropriate process technology to produce waste forms that meet requirements for actinide waste streams. Synroc waste forms incorporate the actinides within mineral phases, producing products which are much more durable in water than baseline borosilicate glasses. Further, Synroc waste forms can incorporate neutron absorbers and {sup 238}U which provide criticality control both during processing and whilst within the repository. Synroc waste forms offer proliferation resistance advantages over baseline borosilicate glasses as it is much more difficult to retrieve the actinide and they can reduce the radiation dose to workers compared to borosilicate glasses. Major research and development into Synroc at ANSTO over the past 40 years has included the development of waste forms for excess weapons plutonium immobilization in collaboration with the US and for impure plutonium residues in collaboration with the UK, as examples. With a waste loading of 40-50 wt.%, Synroc would also be considered a strong candidate as an engineered waste form for used nuclear fuel and highly

Immobilization of fission products in phosphate ceramic waste forms

Energy Technology Data Exchange (ETDEWEB)

Singh, D.; Wagh, A. [Argonne National Lab., IL (United States)

1997-10-01

Chemically bonded phosphate ceramics (CBPCs) have several advantages that make them ideal candidates for containing radioactive and hazardous wastes. In general, phosphates have high solid-solution capacities for incorporating radionuclides, as evidenced by several phosphates (e.g., monazites and apatites) that are natural analogs of radioactive and rare-earth elements. The phosphates have high radiation stability, are refractory, and will not degrade in the presence of internal heating by fission products. Dense and hard CBPCs can be fabricated inexpensively and at low temperature by acid-base reactions between an inorganic oxide/hydroxide powder and either phosphoric acid or an acid-phosphate solution. The resulting phosphates are extremely insoluble in aqueous media and have excellent long-term durability. CBPCs offer the dual stabilization mechanisms of chemical fixation and physical encapsulation, resulting in superior waste forms. The goal of this task is develop and demonstrate the feasibility of CBPCs for S/S of wastes containing fission products. The focus of this work is to develop a low-temperature CBPC immobilization system for eluted {sup 99}Tc wastes from sorption processes.

Immobilization of fission products in phosphate ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.

1996-01-01

The goal of this project is to develop and demonstrate the feasibility of a novel low-temperature solidification/stabilization (S/S) technology for immobilizing waste streams containing fission products such as cesium, strontium, and technetium in a chemically bonded phosphate ceramic. This technology can immobilize partitioned tank wastes and decontaminate waste streams containing volatile fission products

Disposal criticality analysis for the ceramic waste form from the ANL electrometallurgical treatment process - Internal configurations

International Nuclear Information System (INIS)

Lell, R. M.; Agrawal, R.; Morris, E. E.

2000-01-01

Criticality safety issues for disposal of the ANL ceramic waste were examined for configurations within the waste package. Co-disposal of ceramic waste and DOE spent fuel is discussed briefly; co-disposal of ANL ceramic and metal wastes is examined in detail. Calculations indicate that no significant potential for criticality exists until essentially all of the important neutron absorbers are flushed from the degraded ceramic waste. Even if all of the neutron absorbers are removed from the ceramic waste rubble, the package remains far subcritical if the blended salts used in ceramic waste production have an initial U-235 enrichment below 40%

Process considerations for hot pressing ceramic nuclear waste forms

International Nuclear Information System (INIS)

Wilson, C.N.; Brite, D.W.

1981-01-01

Spray calcined simulated ceramic nuclear waste powders were hot pressed in graphite, nickel-lined graphite and ZrO 2 -lined Al 2 O 3 dies. Densification, initial off-gas, waste element retention and pellet-die interactions were evaluated. Indicated process considerations and limitations are discussed. 15 figures

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

Corrosion behaviors of a glass-bonded sodalite ceramic waste form and its constituents

International Nuclear Information System (INIS)

Lewis, M. A.; Ebert, W. L.; Morss, L.

1999-01-01

A ceramic waste form (CWF) of glass bonded sodalite is being developed as a waste form for the long-term immobilization of fission products and transuranic elements from the U.S. Department of Energy's activities on spent nuclear fuel conditioning. A durable waste form was prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. During HIP the zeolite is converted to sodalite, and the resultant CWF is been completed for durations of up to 182 days. Four dissolution modes were identified: dissolution of free salt, dissolution of the aluminosilicate matrix of sodalite and the accompanying dissolution of occluded salt, dissolution of the boroaluminosilicate matrix of the glass, and ion exchange. Synergies inherent to the CWF were identified by comparing the results of the tests with pure glass and sodalite with those of the composite CWF

Hydroxylated ceramic waste forms and the absurdity of leach tests

Energy Technology Data Exchange (ETDEWEB)

Roy, R; Odoj, R; Merz, E [eds.

1981-06-01

The repository pressure and temperature conditions during the thermal period projected in US repositories have been drastically lowered in the last year or two to new values of say 175 +- 50/sup 0/K. Using the argument that the evidence from natural models indicates the most stable mineral (= ceramic) hosts for radionuclides, one finds that under these new repository conditions such crystalline assemblages would be micas, clays, zeolites and other hydrated minerals, plus the tetravalent anhydrous oxide families. A waste form consisting of specific hydroxylated candidate phases can be made via a simple in-can technology (demonstrated by Oak Ridge) by reacting liquid wastes with precursor gels or phyllo or tektosilicates at <200/sup 0/C under modest pressure within the final disposal canister. The data on the rate of reaction of typical oxide materials to yield hydroxylated phases under these conditions show that the typical leach test (at 25 to 100/sup 0/C in deionized water) does not provide a simulation of the reactions which will occur. Hence such tests are not only totally meaningless with respect to qualifying a waste form for its role in a repository, they can be downright misleading.

Hydroxylated ceramic waste forms and the absurdity of 'leach tests'

Energy Technology Data Exchange (ETDEWEB)

Roy, R; Odoj, R; Merz, E [eds.

1981-06-01

The repository pressure and temperature conditions during the thermal period projected in U.S. repositories have been drastically lowered in the last year or two to new values of say 175 +- 50 K. Using the argument that the evidence from natural models indicates the most stable mineral (= ceramic) hosts for radionuclides, one finds that under these new repository conditions such crystalline assemblages would be micas, clays, zeolites, and other hydrated minerals, plus the tetravalent anhydrous oxide families. A waste form consisting of specific hydroxylated candidate phase can be made via a simple in-can technology (demonstrated by Oak Ridge) by reacting liquid wastes with precursor gels or phyllo or tektosilicates at <200/sup 0/C under modest pressure within the final disposal canister. The data on the rate of reaction of typical oxide materials to yield hydroxylated phases under these conditions show that the typical leach test (at 25-100/sup 0/C in deionized water) does not provide a simulation of the reactions which will occur. Hence such tests are not only totally meaningless with respect to qualifying a waste form for its role in a repository, they can be downright misleading.

Immobilization of fission products in phosphate ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.

1997-01-01

Argonne National Laboratory (ANL) is developing chemically bonded phosphate ceramics (CBPCs) to treat low-level mixed wastes, particularly those containing volatiles and pyrophorics that cannot be treated by conventional thermal processes. This work was begun under ANL''s Laboratory Directed Research and Development funds, followed by further development with support from EM-50''s Mixed Waste Focus Area

Thermodynamic and Microstructural Mechanisms in the Corrosion of Advanced Ceramic Tc-bearing Waste Forms and Thermophysical Properties

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Thomas [Univ. of Nevada, Las Vegas, NV (United States). Dept. of Mechanical Engineering

2017-09-01

Technetium-99 (Tc, t_1/2 = 2.13x10⁵ years) is a challenge from a nuclear waste perspective and is one of the most abundant, long-lived radioisotopes found in used nuclear fuel (UNF). Within the Hanford Tank Waste Treatment and Immobilization Plant, technetium volatilizes at typical glass melting temperature, is captured in the off-gas treatment system and recycled back into the feed to eventually increase Tc-loadings of the glass. The aim of this NEUP project was to provide an alternative strategy to immobilize fission technetium as durable ceramic waste form and also to avoid the accumulation of volatile technetium within the off gas melter system in the course of vitrifying radioactive effluents in a ceramic melter. During this project our major attention was turned to the fabrication of chemical durable mineral phases where technetium is structurally bond entirely as tetravalent cation. These mineral phases will act as the primary waste form with optimal waste loading and superior resistance against leaching and corrosion. We have been very successful in fabricating phase-pure micro-gram amounts of lanthanide-technetium pyrochlores by dry-chemical synthesis. However, upscaling to a gram-size synthesis route using either dry- or wet-chemical processing was not always successful, but progress can be reported on a variety of aspects. During the course of this 5-year NEUP project (including a 2-year no-cost extension) we have significantly enhanced the existing knowledge on the fabrication and properties of ceramic technetium waste forms.

Minimum additive waste stabilization using vitreous ceramics. Progress report, October 1994--September 1995

International Nuclear Information System (INIS)

Feng, X.; Hahn, W.K.; Gong, M.; Gong, W.; Wang, L.; Ewing, R.C.

1995-01-01

Vitreous ceramic waste forms are being developed at Pacific Northwest Laboratory to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program to support the US Department of Energy's environmental restoration efforts. These vitreous ceramics are composed of various metal-oxide crystalline phases embedded in a silicate-glass phase. This work extends the success of vitreous ceramic waste forms to treat wastes with both high metal and high alkali contents. Two successful approaches are discussed: developing high-durability alkali-binding crystals in a durable glassy matrix, and developing water-soluble crystals in a durable and continuous glassy matrix. Nepheline-vitreous ceramics were demonstrated for the immobilization of high-alkali wastes with alkali contents up to 21 wt%. The chemical durability of the nepheline-vitreous ceramics is better than the corresponding glasses, especially in over longer times. Vitreous ceramics with Cs 2 O loading up to 35.4 wt% have been developed. Vitreous ceramic waste forms were developed from 90 and 100% Oak Ridge National Laboratory K-25 pond sludge. Heat treatment resulted in targeted crystal formation of spinels, potassium feldspar, and Ca-P phases. The K-25 pond sludge vitreous ceramics were up to 42 times more durable than high-level environmental assessments (EA) glass. The toxicity characteristics leach procedure (TCLP) concentration of LVC-6 is at least 2,000 times lower than US Environmental Protection Agency limits. Idaho Chemical Process Plant (ICPP) calcined wastes were immobilized into vitreous ceramics with calcine loading up to 88%. These ICPP-vitreous ceramics were more durable than the EA glass by factors of 5 to 30. Vitreous ceramic waste forms are being developed to complement, not to replace, glass waste forms

Preparation and leaching of radioactive INEL waste forms

International Nuclear Information System (INIS)

Schuman, R.P.; Welch, J.M.; Staples, B.A.

1982-01-01

The purpose of this study is to prepare and leach test ceramic and glass waste form specimens produced from actual transuranic waste sludges and high-level waste calcines, respectively. Description of wastes, specimen fabrication, leaching procedure, analysis of leachates and results are discussed. The conclusion is that radioactive waste stored at INEL can be readily incorporated in fused ceramic and glass forms. Initial leach testing results indicate that these forms show great promise for safe long-term containment of radioactive wastes

Effect of aluminum and silicon reactants and process parameters on glass-ceramic waste form characteristics for immobilization of high-level fluorinel-sodium calcined waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1993-06-01

In this report, the effects of aluminum and silicon reactants, process soak time and the initial calcine particle size on glass-ceramic waste form characteristics for immobilization of the high-level fluorinel-sodium calcined waste stored at the Idaho Chemical Processing Plant (ICPP) are investigated. The waste form characteristics include density, total and normalized elemental leach rates, and microstructure. Glass-ceramic waste forms were prepared by hot isostatically pressing (HIPing) a pre-compacted mixture of pilot plant fluorinel-sodium calcine, Al, and Si metal powders at 1050 degrees C, 20,000 psi for 4 hours. One of the formulations with 2 wt % Al was HIPed for 4, 8, 16 and 24 hours at the same temperature and pressure. The calcine particle size range include as calcined particle size smaller than 600 μm (finer than -30 mesh, or 215 μm Mass Median Diameter, MMD) and 180 μm (finer than 80 mesh, or 49 μm MMD)

SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. [Savannah River National Laboratory, Aiken, SC (United States); Marra, J. [Savannah River National Laboratory, Aiken, SC (United States)

2014-10-02

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing.

SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

International Nuclear Information System (INIS)

Amoroso, J.; Marra, J.

2014-01-01

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear fuel. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing

A U-bearing composite waste form for electrochemical processing wastes

Energy Technology Data Exchange (ETDEWEB)

Chen, X.; Ebert, W. L.; Indacochea, J. E.

2018-04-01

Metallic/ceramic composite waste forms are being developed to immobilize combined metallic and oxide waste streams generated during electrochemical recycling of used nuclear fuel. Composites were made for corrosion testing by reacting HT9 steel to represent fuel cladding, Zr and Mo to simulate metallic fuel waste, and a mixture of ZrO2, Nd2O3, and UO2 to represent oxide wastes. More than half of the added UO2 was reduced to metal and formed Fe-Zr-U intermetallics and most of the remaining UO2 and all of the Nd2O3 reacted to form zirconates. Fe-Cr-Mo intermetallics were also formed. Microstructure characterization of the intermetallic and ceramic phases that were generated and tests conducted to evaluate their corrosion behaviors indicate composite waste forms can accommodate both metallic and oxidized waste streams in durable host phases. (c) 2018 Elsevier B.V. All rights reserved.

The role of ceramics, cement and glass in the immobilization of radioactive wastes

International Nuclear Information System (INIS)

Glasser, F.P.

1985-01-01

A brief account is given of the constitution and origin of nuclear waste. The immobilization of wastes is discussed: borosilicate glasses are considered as possible matrices; ceramic forms are dealt with in more detail. The principles of the use of ceramics are explained, with examples of different ceramic structures; cements are mentioned as being suitable for wet, medium- to low-active wastes. The effects of radiation on cement, ceramic and glass waste forms are indicated. The account concludes with 'summary and future progress'. (U.K.)

Radioactive waste immobilization in protective ceramic forms by the HIP method at high pressures

International Nuclear Information System (INIS)

Sayenko, S.Yu.; Kantsedal, V.P.; Tarasov, R.V.; Starchenko, V.A.; Lyubtsev, R.I.

1993-01-01

Intense research activities have been carried out in recent years at the Kharkov Institute of Physics and Technology (KIPT) to develop the method of hot isostatic pressing (HIP) for immobilizing radioactive (primarily, high-level) wastes. With this method, the radioactive material is immobilized in a matrix under the simultaneous action of high pressures (up to 6,000 atm) and appropriate temperatures. The process has 2 variants: (1) radioactive wastes are treated as powders of oxides resulting from calcination during chemical treatment of spent fuel. In this case the radioactive material enters into the crystalline structure of the immobilized matrix or is distributed in the matrix as a homogeneous mixture; (2) protective barrier layers are pressed on spent fuel rods or their pieces as radioactive wastes, by the HIP method (fuel rod encapsulation in a protective form). Based on numerous results from various studies, the authors suggest that various ceramic compositions should be used as protective materials. Here the authors report two trends of their investigations: (1) development of ecologically clean process equipments for radioactive waste treatment by the HIP method; (2) manufacture of promising protective ceramic compositions and investigation of their physico-mechanical properties

Cold crucible induction melter test for crystalline ceramic waste form fabrication: A feasibility assessment

Energy Technology Data Exchange (ETDEWEB)

Amoroso, Jake W., E-mail: jake.amoroso@srnl.doe.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James; Dandeneau, Christopher S. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Brinkman, Kyle; Xu, Yun [Clemson University, Clemson, SC 29634 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maio, Vince [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Webb, Samuel M. [Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, Menlo Park, CA 94086 (United States); Chiu, Wilson K.S. [University of Connecticut, Storrs, Connecticut 06269-3139 (United States)

2017-04-01

The first scaled proof-of-principle cold crucible induction melter (CCIM) test to process a multiphase ceramic waste form from a simulated combined (Cs/Sr, lanthanide and transition metal fission products) commercial used nuclear fuel waste stream was recently conducted in the United States. X-ray diffraction, 2-D X-ray absorption near edge structure (XANES), electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the fabricated CCIM material. Characterization analyses confirmed that a crystalline ceramic with a desirable phase assemblage was produced from a melt using a CCIM. Primary hollandite, pyrochlore/zirconolite, and perovskite phases were identified in addition to minor phases rich in Fe, Al, or Cs. The material produced in the CCIM was chemically homogeneous and displayed a uniform phase assemblage with acceptable aqueous chemical durability.

Comparative waste forms study

International Nuclear Information System (INIS)

Wald, J.W.; Lokken, R.O.; Shade, J.W.; Rusin, J.M.

1980-12-01

A number of alternative process and waste form options exist for the immobilization of nuclear wastes. Although data exists on the characterization of these alternative waste forms, a straightforward comparison of product properties is difficult, due to the lack of standardized testing procedures. The characterization study described in this report involved the application of the same volatility, mechanical strength and leach tests to ten alternative waste forms, to assess product durability. Bulk property, phase analysis and microstructural examination of the simulated products, whose waste loading varied from 5% to 100% was also conducted. The specific waste forms investigated were as follows: Cold Pressed and Sintered PW-9 Calcine; Hot Pressed PW-9 Calcine; Hot Isostatic Pressed PW-9 Calcine; Cold Pressed and Sintered SPC-5B Supercalcine; Hot Isostatic pressed SPC-5B Supercalcine; Sintered PW-9 and 50% Glass Frit; Glass 76-68; Celsian Glass Ceramic; Type II Portland Cement and 10% PW-9 Calcine; and Type II Portland Cement and 10% SPC-5B Supercalcine. Bulk property data were used to calculate and compare the relative quantities of waste form volume produced at a spent fuel processing rate of 5 metric ton uranium/day. This quantity ranged from 3173 L/day (5280 Kg/day) for 10% SPC-5B supercalcine in cement to 83 L/day (294 Kg/day) for 100% calcine. Mechanical strength, volatility, and leach resistance tests provide data related to waste form durability. Glass, glass-ceramic and supercalcine ranked high in waste form durability where as the 100% PW-9 calcine ranked low. All other materials ranked between these two groupings

Immobilization of INEL low-level radioactive wastes in ceramic containment materials

International Nuclear Information System (INIS)

Seymour, W.C.; Kelsey, P.V.

1978-11-01

INEL low-level radioactive wastes have an overall chemical composition that lends itself to self-containment in a ceramic-based material. Fewer chemical additives would be needed to process the wastes than to process high-level wastes or use a mixture containment method. The resulting forms of waste material could include a basalt-type glass or glass ceramic and a ceramic-type brick. Expected leach resistance is discussed in relationshp to data found in the literature for these materials and appears encouraging. An overview of possible processing steps for the ceramic materials is presented

Radiation damage in nuclear waste ceramics

International Nuclear Information System (INIS)

Turcotte, R.P.; Roberts, F.P.; Rusin, J.M.; Wald, J.W.

1982-01-01

The text contains a number of specific observations about the radiation-induced changes in glass, glass-ceramic, and supercalcine nuclear waste forms. Other, more general conclusions can be summarized: Radiation-induced property changes follow an exponential ingrowth curve to saturation. Actinide host phases in both crystalline waste forms become X-ray amorphous. The magnitudes of the waste-form density changes observed could not be directly related to observed changes in the primary actinide phases. Although large crystal-structure changes occur in the materials studied, obvious physical degradation was not observed

High-level waste-form-product performance evaluation

International Nuclear Information System (INIS)

Bernadzikowski, T.A.; Allender, J.S.; Stone, J.A.; Gordon, D.E.; Gould, T.H. Jr.; Westberry, C.F. III.

1982-01-01

Seven candidate waste forms were evaluated for immobilization and geologic disposal of high-level radioactive wastes. The waste forms were compared on the basis of leach resistance, mechanical stability, and waste loading. All forms performed well at leaching temperatures of 40, 90, and 150 0 C. Ceramic forms ranked highest, followed by glasses, a metal matrix form, and concrete. 11 tables

Preliminary evaluation of alternative forms for immobilization of Hanford high-level defense wastes

International Nuclear Information System (INIS)

Schulz, W.W.; Beary, M.M.; Gallagher, S.A.; Higley, B.A.; Johnston, R.G.; Jungfleisch, F.M.; Kupfer, M.J.; Palmer, R.A.; Watrous, R.A.; Wolf, G.A.

1980-09-01

A preliminary evaluation of solid waste forms for immobilization of Hanford high-level radioactive defense wastes is presented. Nineteen different waste forms were evaluated and compared to determine their applicability and suitability for immobilization of Hanford salt cake, sludge, and residual liquid. This assessment was structured to address waste forms/processes for several different leave-retrieve long-term Hanford waste management alternatives which give rise to four different generic fractions: (1) sludge plus long-lived radionuclide concentrate from salt cake and residual liquid; (2) blended wastes (salt cake plus sludge plus residual liquid); (3) residual liquid; and (4) radionuclide concentrate from residual liquid. Waste forms were evaluated and ranked on the basis of weighted ratings of seven waste form and seven process characteristics. Borosilicate Glass waste forms, as marbles or monoliths, rank among the first three choices for fixation of all Hanford high-level wastes (HLW). Supergrout Concrete (akin to Oak Ridge National Laboratory Hydrofracture Process concrete) and Bitumen, low-temperature waste forms, rate high for bulk disposal immobilization of high-sodium blended wastes and residual liquid. Certain multi-barrier (e.g., Coated Ceramic) and ceramic (SYNROC Ceramic, Tailored Ceramics, and Supercalcine Ceramic) waste forms, along with Borosilicate Glass, are rated as the most satisfactory forms in which to incorporate sludges and associated radionuclide concentrates. The Sol-Gel process appears superior to other processes for manufacture of a generic ceramic waste form for fixation of Hanford sludge. Appropriate recommendations for further research and development work on top ranking waste forms are made

Stabilization of low-level mixed waste in chemically bonded phosphate ceramics

International Nuclear Information System (INIS)

Wagh, A.S.; Singh, D.; Sarkar, A.V.

1994-06-01

Mixed waste streams, which contain both chemical and radioactive wastes, are one of the important categories of DOE waste streams needing stabilization for final disposal. Recent studies have shown that chemically bonded phosphate ceramics may have the potential for stabilizing these waste streams, particularly those containing volatiles and pyrophorics. Such waste streams cannot be stabilized by conventional thermal treatment methods such as vitrification. Phosphate ceramics may be fabricated at room temperature into durable, hard and dense materials. For this reason room-temperature-setting phosphate ceramic waste forms are being developed to stabilize these to ''problem waste streams.''

Prototype Development of Remote Operated Hot Uniaxial Press (ROHUP) to Fabricate Advanced Tc-99 Bearing Ceramic Waste Forms - 13381

Energy Technology Data Exchange (ETDEWEB)

Alaniz, Ariana J.; Delgado, Luc R.; Werbick, Brett M. [University of Nevada - Las Vegas, Howard R. Hughes College of Engineering, 4505 S. Maryland Parkway, Box 454009, Las Vegas, NV 89154-4009 (United States); Hartmann, Thomas [University of Nevada - Las Vegas, Harry Reid Canter, 4505 S. Maryland Parkway, Box 454009, Las Vegas, NV 89154-4009 (United States)

2013-07-01

The objective of this senior student project is to design and build a prototype construction of a machine that simultaneously provides the proper pressure and temperature parameters to sinter ceramic powders in-situ to create pellets of rather high densities of above 90% (theoretical). This ROHUP (Remote Operated Hot Uniaxial Press) device is designed specifically to fabricate advanced ceramic Tc-99 bearing waste forms and therefore radiological barriers have been included in the system. The HUP features electronic control and feedback systems to set and monitor pressure, load, and temperature parameters. This device operates wirelessly via portable computer using Bluetooth{sup R} technology. The HUP device is designed to fit in a standard atmosphere controlled glove box to further allow sintering under inert conditions (e.g. under Ar, He, N{sub 2}). This will further allow utilizing this HUP for other potential applications, including radioactive samples, novel ceramic waste forms, advanced oxide fuels, air-sensitive samples, metallic systems, advanced powder metallurgy, diffusion experiments and more. (authors)

Secondary waste form testing: ceramicrete phosphate bonded ceramics

International Nuclear Information System (INIS)

Singh, D.; Ganga, R.; Gaviria, J.; Yusufoglu, Y.

2011-01-01

The cleanup activities of the Hanford tank wastes require stabilization and solidification of the secondary waste streams generated from the processing of the tank wastes. The treatment of these tank wastes to produce glass waste forms will generate secondary wastes, including routine solid wastes and liquid process effluents. Liquid wastes may include process condensates and scrubber/off-gas treatment liquids from the thermal waste treatment. The current baseline for solidification of the secondary wastes is a cement-based waste form. However, alternative secondary waste forms are being considered. In this regard, Ceramicrete technology, developed at Argonne National Laboratory, is being explored as an option to solidify and stabilize the secondary wastes. The Ceramicrete process has been demonstrated on four secondary waste formulations: baseline, cluster 1, cluster 2, and mixed waste streams. Based on the recipes provided by Pacific Northwest National Laboratory, the four waste simulants were prepared in-house. Waste forms were fabricated with three filler materials: Class C fly ash, CaSiO 3 , and Class C fly ash + slag. Optimum waste loadings were as high as 20 wt.% for the fly ash and CaSiO 3 , and 15 wt.% for fly ash + slag filler. Waste forms for physical characterizations were fabricated with no additives, hazardous contaminants, and radionuclide surrogates. Physical property characterizations (density, compressive strength, and 90-day water immersion test) showed that the waste forms were stable and durable. Compressive strengths were >2,500 psi, and the strengths remained high after the 90-day water immersion test. Fly ash and CaSiO 3 filler waste forms appeared to be superior to the waste forms with fly ash + slag as a filler. Waste form weight loss was ∼5-14 wt.% over the 90-day immersion test. The majority of the weight loss occurred during the initial phase of the immersion test, indicative of washing off of residual unreacted binder components from

Secondary waste form testing : ceramicrete phosphate bonded ceramics.

Energy Technology Data Exchange (ETDEWEB)

Singh, D.; Ganga, R.; Gaviria, J.; Yusufoglu, Y. (Nuclear Engineering Division); ( ES)

2011-06-21

The cleanup activities of the Hanford tank wastes require stabilization and solidification of the secondary waste streams generated from the processing of the tank wastes. The treatment of these tank wastes to produce glass waste forms will generate secondary wastes, including routine solid wastes and liquid process effluents. Liquid wastes may include process condensates and scrubber/off-gas treatment liquids from the thermal waste treatment. The current baseline for solidification of the secondary wastes is a cement-based waste form. However, alternative secondary waste forms are being considered. In this regard, Ceramicrete technology, developed at Argonne National Laboratory, is being explored as an option to solidify and stabilize the secondary wastes. The Ceramicrete process has been demonstrated on four secondary waste formulations: baseline, cluster 1, cluster 2, and mixed waste streams. Based on the recipes provided by Pacific Northwest National Laboratory, the four waste simulants were prepared in-house. Waste forms were fabricated with three filler materials: Class C fly ash, CaSiO{sub 3}, and Class C fly ash + slag. Optimum waste loadings were as high as 20 wt.% for the fly ash and CaSiO{sub 3}, and 15 wt.% for fly ash + slag filler. Waste forms for physical characterizations were fabricated with no additives, hazardous contaminants, and radionuclide surrogates. Physical property characterizations (density, compressive strength, and 90-day water immersion test) showed that the waste forms were stable and durable. Compressive strengths were >2,500 psi, and the strengths remained high after the 90-day water immersion test. Fly ash and CaSiO{sub 3} filler waste forms appeared to be superior to the waste forms with fly ash + slag as a filler. Waste form weight loss was {approx}5-14 wt.% over the 90-day immersion test. The majority of the weight loss occurred during the initial phase of the immersion test, indicative of washing off of residual unreacted

Development, evaluation, and selection of candidate high-level waste forms

International Nuclear Information System (INIS)

Bernadzikowski, T.A.; Allender, J.S.; Gordon, D.E.; Gould, T.H. Jr.

1982-01-01

The seven candidate waste forms, evaluated as potential media for the immobilization and gelogic disposal of high-level nuclear wastes were borosilicate glass, SYNROC, tailored ceramic, high-silica glass, FUETAP concrete, coated sol-gel particles, and glass marbles in a lead matrix. The evaluation, completed on August 1, 1981, combined preliminary waste form evaluations conducted at Department of Energy (DOE) defense waste-sites and at independent laboratories, peer review assessments, a product performance evaluation, and a processability analysis. Based on the combined results of these four inputs, two of the seven forms, borosilicate glass and a titanate-based ceramic, SYNROC, were selected as the reference and alternative forms, respectively, for continued development and evaluation in the National HLW Program. The borosilicate glass and ceramic forms were further compared during FY-1982 on the basis of risk assessments, cost comparisons, properties comparisons, and conformance with proposed regulatory and repository criteria. Both the glass and ceramic forms are viable candidates for use at DOE defense HLW sites; they are also candidates for immobilization of commercial reprocessing wastes. This paper describes the waste form screening process, discusses each of the four major inputs considered in the selection of the two forms in 1981, and presents a brief summary of the comparisons of the two forms during 1982 and the selection process to determine the final form for SRP defense HLW

Development and characterization of basalt-glass ceramics for the immobilization of transuranic wastes

International Nuclear Information System (INIS)

Lokken, R.O.; Chick, L.A.; Thomas, L.E.

1982-09-01

Basalt-based waste forms were developed for the immobilization of transuranic (TRU) contaminated wastes. The specific waste studied is a 3:1 blend of process sludge and incinerator ash. Various amounts of TRU blended waste were melted with Pomona basalt powder. The vitreous products were subjected to a variety of heat treatment conditions to form glass ceramics. The total crystallinity of the glass ceramic, ranging from 20 to 45 wt %, was moderately dependent on composition and heat treatment conditions. Three parent glasses and four glass ceramics with varied composition and heat treatment were produced for detailed phase characterization and leaching. Both parent glasses and glass ceramics were mainly composed of a continuous, glassy matrix phase. This glass matrix entered into solution during leaching in both types of materials. The Fe-Ti rich dispersed glass phase was not significantly degraded by leaching. The glass ceramics, however, exhibited four to ten times less elemental releases during leaching than the parent glasses. The glass ceramic matrix probably contains higher Fe and Na and lower Ca and Mg relative to the parent glass matrix. The crystallization of augite in the glass ceramics is believed to contribute to the improved leach rates. Leach rates of the basalt glass ceramic are compared to those of other TRU nuclear waste forms containing 239 Pu

Evaluation and selection of candidate high-level waste forms

International Nuclear Information System (INIS)

1982-03-01

Seven candidate waste forms being developed under the direction of the Department of Energy's National High-Level Waste (HLW) Technology Program, were evaluated as potential media for the immobilization and geologic disposal of high-level nuclear wastes. The evaluation combined preliminary waste form evaluations conducted at DOE defense waste-sites and independent laboratories, peer review assessments, a product performance evaluation, and a processability analysis. Based on the combined results of these four inputs, two of the seven forms, borosilicate glass and a titanate based ceramic, SYNROC, were selected as the reference and alternative forms for continued development and evaluation in the National HLW Program. Both the glass and ceramic forms are viable candidates for use at each of the DOE defense waste-sites; they are also potential candidates for immobilization of commercial reprocessing wastes. This report describes the waste form screening process, and discusses each of the four major inputs considered in the selection of the two forms

Comparison of the corrosion behaviors of the glass-bonded sodalite ceramic waste form and reference HLW glasses

International Nuclear Information System (INIS)

Ebert, W. L.; Lewis, M. A.

1999-01-01

A glass-bonded sodalite ceramic waste form is being developed for the long-term immobilization of salt wastes that are generated during spent nuclear fuel conditioning activities. A durable waste form is prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. A mechanistic description of the corrosion processes is being developed to support qualification of the CWF for disposal. The initial set of characterization tests included two standard tests that have been used extensively to study the corrosion behavior of high level waste (HLW) glasses: the Material Characterization Center-1 (MCC-1) Test and the Product Consistency Test (PCT). Direct comparison of the results of tests with the reference CWF and HLW glasses indicate that the corrosion behaviors of the CWF and HLW glasses are very similar

Low-temperature setting phosphate ceramics for stabilization of DOE problem low level mixed-waste: I. Material and waste form development

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.; Knox, L.; Mayberry, J.

1994-03-01

Chemically bonded phosphate ceramics are proposed as candidates for solidification and stabilization of some of the open-quotes problemclose quotes DOE low-level mixed wastes at low-temperatures. Development of these materials is crucial for stabilization of waste streams which have volatile species and any use of high-temperature technology leads to generation of off-gas secondary waste streams. Several phosphates of Mg, Al, and Zr have been investigated as candidate materials. Monoliths of these phosphates were synthesized using chemical routes at room or slightly elevated temperatures. Detailed physical and chemical characterizations have been conducted on some of these phosphates to establish their durability. Magnesium ammonium phosphate has shown to possess excellent mechanical and as well chemical properties. These phosphates were also used to stabilize a surrogate ash waste with a loading ranging from 25-35 wt.%. Characterization of the final waste forms show that waste immobilization is due to both chemical stabilization and physical encapsulation of the surrogate waste which is desirable for waste immobilization

Experimental determination of the speciation, partitioning, and release of perrhenate as a chemical surrogate for pertechnetate from a sodalite-bearing multiphase ceramic waste form

International Nuclear Information System (INIS)

Pierce, E.M.; Lukens, W.W.; Fitts, J.P.; Jantzen, C.M.; Tang, G.

2014-01-01

Highlights: • Multiphase ceramic waste form is composed of primarily of nepheline, nosean, and sodalite. • Rhenium is in the 7+ oxidation state and has partitioned to a mixed Re-bearing sodalite phase. • Mechanism of corrosion for the multiphase matrix is similar to other silicate minerals. • A mixed-anion sodalite phases controls Re release in the multiphase waste forms. - Abstract: A key component to closing the nuclear fuel cycle is the storage and disposition of nuclear waste in geologic systems. Multiphase ceramic waste forms have been studied extensively as a potential host matrix for nuclear waste. Understanding the speciation, partitioning, and release behavior of radionuclides immobilized in multiphase ceramic waste forms is a critical aspect of developing the scientific and technical basis for nuclear waste management. In this study, we evaluated a sodalite-bearing multiphase ceramic waste form (i.e., fluidized-bed steam reform sodium aluminosilicate [FBSR NAS] product) as a potential host matrix for long-lived radionuclides, such as technetium ( 99 Tc). The FBSR NAS material consists primarily of nepheline (ideally NaAlSiO 4 ), anion-bearing sodalites (ideally M 8 [Al 6 Si 6 O 24 ]X 2 , where M refers to alkali and alkaline earth cations and X refers to monovalent anions), and nosean (ideally Na 8 [AlSiO 4 ] 6 SO 4 ). Bulk X-ray absorption fine structure analysis of the multiphase ceramic waste form, suggest rhenium (Re) is in the Re(VII) oxidation state and has partitioned to a Re-bearing sodalite phase (most likely a perrhenate sodalite Na 8 [Al 6 Si 6 O 24 ](ReO 4 ) 2 ). Rhenium was added as a chemical surrogate for 99 Tc during the FBSR NAS synthesis process. The weathering behavior of the FBSR NAS material was evaluated under hydraulically unsaturated conditions with deionized water at 90 °C. The steady-state Al, Na, and Si concentrations suggests the weathering mechanisms are consistent with what has been observed for other aluminosilicate

Development of solid radionuclide waste forms in the United States

International Nuclear Information System (INIS)

Crandall, J.L.

1979-01-01

New ways of reworking the wastes require a new classification in terms of the final waste forms. This paper surveys the candidate forms: encapsulation binders, in-place solidification waste forms, glass and ceramic waste forms, mineral waste forms, matrix waste forms, gaseous waste forms (fixation), and canisters and engineered barriers. Participants in the US-high-level waste form development program are listed. Requirements and selection of waste forms are also discussed. 26 references

Characterization of a glass-bonded ceramic waste form loaded with U and Pu

International Nuclear Information System (INIS)

Sinkler, W.; O'Holleran, T. P.; Frank, S. M.; Richmann, M. K.; Johnson, S. G.

1999-01-01

This paper presents microscopic characterization of four samples of a ceramic waste form (CWF) developed for disposal of actinide-containing electrorefiner salts. The four samples were prepared to investigate the influence of water content and the Pu:U ratio on CWF microstructure and performance. While the overall phase content is not strongly influenced by either variable, the presence of water in the initial zeolite has a detectable effect on CWF microstructure. It is found to influence the distribution of the major actinide host phase, a (U,Pu)O 2 mixed oxide

The Production of Advanced Glass Ceramic HLW Forms using Cold Crucible Induction Melter

Energy Technology Data Exchange (ETDEWEB)

Veronica J Rutledge; Vince Maio

2013-10-01

Cold Crucible Induction Melters (CCIMs) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in the 21st century. Unlike the existing Joule-Heated Melters (JHMs) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIMs offer unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. This paper discusses advantageous features of the CCIM, with emphasis on features that overcome the historical issues with the JHMs presently utilized, as well as the benefits of glass ceramic waste forms over borosilicate glass waste forms. These advantages are then validated based on recent INL testing to demonstrate a first-of-a-kind formulation of a non-radioactive ceramic-based waste form utilizing a CCIM.

Molecular Environmental Science Using Synchrotron Radiation: Chemistry and Physics of Waste Form Materials

Energy Technology Data Exchange (ETDEWEB)

Lindle, Dennis W.

2011-04-21

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization. Specially formulated glass compositions and ceramics such as pyrochlores and apatites are the main candidates for these wastes. An important consideration linked to the durability of waste-form materials is the local structure around the waste components. Equally important is the local structure of constituents of the glass and ceramic host matrix. Knowledge of the structure in the waste-form host matrices is essential, prior to and subsequent to waste incorporation, to evaluate and develop improved waste-form compositions based on scientific considerations. This project used the soft-x-ray synchrotron-radiation-based technique of near-edge x-ray-absorption fine structure (NEXAFS) as a unique method for investigating oxidation states and structures of low-Z elemental constituents forming the backbones of glass and ceramic host matrices for waste-form materials. In addition, light metal ions in ceramic hosts, such as titanium, are also ideal for investigation by NEXAFS in the soft-x-ray region. Thus, one of the main objectives was to understand outstanding issues in waste-form science via NEXAFS investigations and to translate this understanding into better waste-form materials, followed by eventual capability to investigate “real” waste-form materials by the same methodology. We conducted several detailed structural investigations of both pyrochlore ceramic and borosilicate-glass materials during the project and developed improved capabilities at Beamline 6.3.1 of the Advanced Light Source (ALS) to perform the studies.

Incorporation of low and intermediate level wastes into ceramic clay matrices

International Nuclear Information System (INIS)

Kuznetsov, A.S.; Kuznetzov, B.S.; Kuznetzov, B.S.; Na, R.

1995-01-01

Conditions for the production of chemically stable high-strength ceramics based on clay are developed using wastes of three types: ashes from radioactive waste burning, hydroxide pulp formed during precipitations in radiochemical technology, suspensions of spent filtering material (filter perlite). The properties of wastes and ceramics are studied by emission spectrography, X-ray phase analysis, mechanical strength and chemical stability of end products are determined. It is shown that the ceramics incorporating 30-50 % wt. of wastes have the apparent density 2.1-2.5 g/cm 3 , the compression strength 40-70 MPa; the radionuclide leaching rate is comparable with the values obtained for borosilicate glasses. (authors)

Cordierite containing ceramic membranes from smectetic clay using natural organic wastes as pore-forming agents

Directory of Open Access Journals (Sweden)

W. Misrar

2017-06-01

Full Text Available Cordierite ceramic membranes were manufactured from natural clay, oxides and organic wastes as pore forming agents. Mixtures aforementioned materials with the pore-forming agents (up to 10 wt.% were investigated in the range 1000–1200 °C using thermal analysis, X-ray diffraction, scanning electron microscopy, mercury porosimetry and filtration tests. Physical properties (density, water absorption and bending strength were correlated to the processing factors (pore-forming agent addition, firing temperature and soaking time. The results showed that cordierite together with spinel, diopside and clinoenstatite neoformed. SEM analysis revealed heterogeneous aspects. The results of the response surface methodology showed that the variations of physical properties versus processing parameters were well described by the used polynomial model. The addition of pore forming agent and temperature were the most influential factors. Filtration tests were performed on the best performing sample. The results allowed to testify that these membranes could be used in waste water treatment.

Cerium, uranium, and plutonium behavior in glass-bonded sodalite, a ceramic nuclear waste form

International Nuclear Information System (INIS)

Lewis, M. A.; Lexa, D.; Morss, L. R.; Richmann, M. K.

1999-01-01

Glass-bonded sodalite is being developed as a ceramic waste form (CWF) to immobilize radioactive fission products, actinides, and salt residues from electrometallurgical treatment of spent nuclear reactor fuel. The CWF consists of about 75 mass % sodalite, 25 mass % glass, and small amounts of other phases. This paper presents some results and interpretation of physical measurements to characterize the CWF structure, and dissolution tests to measure the release of matrix components and radionuclides from the waste form. Tests have been carried out with specimens of the CWF that contain rare earths at concentrations similar to those expected in the waste form. Parallel tests have been carried out on specimens that have uranium or plutonium as well as the rare earths at concentrations similar to those expected in the waste forms; in these specimens UCl 3 forms UO 2 and PuCl 3 forms PuO 2 . The normalized releases of rare earths in dissolution tests were found to be much lower than those of matrix elements (B, Si, Al, Na). When there is no uranium in the CWF, the release of cerium is two to ten times lower than the release of the other rare earths. The low release of cerium may be due to its tetravalent state in uranium-free CWF. However, when there is uranium in the CWF, the release of cerium is similar to that of the other rare earths. This trivalent behavior of cerium is attributed to charge transfer or covalent interactions among cerium, uranium, and oxygen in (U,Ce)O 2

Comparative risk assessments for the production and interim storage of glass and ceramic waste forms: defense waste processing facility

International Nuclear Information System (INIS)

Huang, J.C.; Wright, W.V.

1982-04-01

The Defense Waste Processing Facility (DWPF) for immobilizing nuclear high level waste (HLW) is scheduled to be built at the Savannah River Plant (SRP). High level waste is produced when SRP reactor components are subjected to chemical separation operations. Two candidates for immobilizing this HLW are borosilicate glass and crystalline ceramic, either being contained in weld-sealed stainless steel canisters. A number of technical analyses are being conducted to support a selection between these two waste forms. The present document compares the risks associated with the manufacture and interim storage of these two forms in the DWPF. Process information used in the risk analysis was taken primarily from a DWPF processibility analysis. The DWPF environmental analysis provided much of the necessary environmental information. To perform the comparative risk assessments, consequences of the postulated accidents are calculated in terms of: (1) the maximum dose to an off-site individual; and (2) the dose to off-site population within 80 kilometers of the DWPF, both taken in terms of the 50-year inhalation dose commitment. The consequences are then multiplied by the estimated accident probabilities to obtain the risks. The analyses indicate that the maximum exposure risk to an individual resulting from the accidents postulated for both the production and interim storage of either waste form represents only an insignificant fraction of the natural background radiation of about 90 mrem per year per person in the local area. They also show that there is no disaster potential to the off-site population. Therefore, the risks from abnormal events in the production and the interim storage of the DWPF waste forms should not be considered as a dominant factor in the selection of the final waste form

Alternative-waste-form evaluation for Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Gould, T.H. Jr.; Crandall, J.L.

1982-01-01

Results of the waste form evaluation are summarized as: risks of human exposure are comparable and extremely small for either borosilicate glass or Synroc ceramic. Waste form properties are more than adequate for either form. The waste form decision can therefore be made on the basis of practicality and cost effectiveness. Synroc offers lower costs for transportation and emplacement. The borosilicate glass form offers the lowest total disposal cost, much simpler and less costly production, an established and proven process, lower future development costs, and an earlier startup of the DWPF

Low-risk alternative waste forms for problematic high-level and long-lived nuclear wastes

International Nuclear Information System (INIS)

Stewart, M.W.A.; Begg, B.D.; Moricca, S.; Day, R.A.

2006-01-01

Full text: The highest cost component the nuclear waste clean up challenge centres on high-level waste (HLW) and consequently the greatest opportunity for cost and schedule savings lies with optimising the approach to HLW cleanup. The waste form is the key component of the immobilisation process. To achieve maximum cost savings and optimum performance the selection of the waste form should be driven by the characteristics of the specific nuclear waste to be immobilised, rather than adopting a single baseline approach. This is particularly true for problematic nuclear wastes that are often not amenable to a single baseline approach. The use of tailored, high-performance, alternative waste forms that include ceramics and glass-ceramics, coupled with mature process technologies offer significant performance improvements and efficiency savings for a nuclear waste cleanup program. It is the waste form that determines how well the waste is locked up (chemical durability), and the number of repository disposal canisters required (waste loading efficiency). The use of alternative waste forms for problematic wastes also lowers the overall risk by providing high performance HLW treatment alternatives. The benefits tailored alternative waste forms bring to the HLW cleanup program will be briefly reviewed with reference to work carried out on the following: The HLW calcines at the Idaho National Laboratory; SYNROC ANSTO has developed a process utilising a glass-ceramic combined with mature hot-isostatic pressing (HIP) technology and has demonstrated this at a waste loading of 80 % and at a 30 kg HIP scale. The use of this technology has recently been estimated to result in a 70 % reduction in waste canisters, compared to the baseline borosilicate glass technology; Actinide-rich waste streams, particularly the work being done by SYNROC ANSTO with Nexia Solutions on the Plutonium-residues wastes at Sellafield in the UK, which if implemented is forecast to result in substantial

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Tests with ceramic waste form materials made by pressureless consolidation

International Nuclear Information System (INIS)

Lewis, M. A.; Hash, M. C.; Hebden, A. S.; Ebert, W. L.

2002-01-01

A multiphase waste form referred to as the ceramic waste form (CWF) will be used to immobilize radioactively contaminated salt wastes recovered after the electrometallurgical treatment of spent sodium-bonded nuclear fuel. The CWF is made by first occluding salt in zeolite and then encapsulating the zeolite in a borosilicate binder glass. A variety of surrogate CWF materials were made using pressureless consolidation (PC) methods for comparison with CWF consolidated using a hot isostatic press (HIP) method and to study the effects of glass/zeolite batching ratio and processing conditions on the physical and chemical properties of the resulting materials. The data summarized in this report will also be used to support qualification of the PC CWF for disposal in the proposed federal high-level radioactive waste repository at Yucca Mountain. The phase composition and microstructure of HIP CWF and PC CWF are essentially identical: both are composed of about 70% sodalite, 25% binder glass, and a 5% total of inclusion phases (halite, nepheline, and various oxides and silicates). The primary difference is that PC CWF materials have higher porosities than HIP CWFs. The product consistency test (PCT) that was initially developed to monitor homogeneous glass waste forms was used to measure the chemical durabilities of the CWF materials. Series of replicate tests with several PC CWF materials indicate that the PCT can be conducted with the same precision with CWF materials as with borosilicate glasses. Short-term (7-day) PCTs were used to evaluate the repeatability of making the PC CWF and the effects of the glass/zeolite mass ratio, process temperature, and processing time on the chemical durability. Long-term (up to 1 year) PCTs were used to compare the durabilities of HIP and PC CWFs and to estimate the apparent solubility limit for the PC CWF that is needed for modeling. The PC and HIP CWF materials had similar disabilities, based on the release of silicon in long

The production of advanced glass ceramic HLW forms using cold crucible induction melter

International Nuclear Information System (INIS)

Rutledge, V.J.; Maio, V.

2013-01-01

Cold Crucible Induction Melters (CCIM) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in a near future. Unlike the existing Joule-Heated Melters (JHM) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIM offers unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. It is concluded that glass ceramic waste forms that are tailored to immobilize fission products of HLW can be can be made from the HLW processed with the CCIM. The advantageous higher temperatures reached with the CCIM and unachievable with JHM allows the lanthanides, alkali, alkaline earths, and molybdenum to dissolve into a molten glass. Upon controlled cooling they go into targeted crystalline phases to form a glass ceramic waste form with higher waste loadings than achievable with borosilicate glass waste forms. Natural cooling proves to be too fast for the formation of all targeted crystalline phases

Portland blended cements: demolition ceramic waste management

International Nuclear Information System (INIS)

Trezza, M.A.; Zito, S.; Tironi, A.; Irassar, E.F.; Rahhal, V.F.

2017-01-01

Demolition ceramic wastes (DCWs) were investigated in order to determine their potential use as supplementary cementitious materials in Portland Blended Cements (PBCs). For this purpose, three ceramic wastes were investigated. After characterization of the materials used, the effect of ceramic waste replacement (8, 24 and 40% by mass) was analyzed. Pozzolanic activity, hydration progress, workability and compressive strength were determined at 2, 7 and 28 days. The results showed that the ground wastes behave as filler at an early age, but as hydration progresses, the pozzolanic activity of ceramic waste contributes to the strength requirement. [es

Experimental determination of the speciation, partitioning, and release of perrhenate as a chemical surrogate for pertechnetate from a sodalite-bearing multiphase ceramic waste form

Energy Technology Data Exchange (ETDEWEB)

Pierce, Eric M.; Lukens, Wayne W.; Fitts, Jeff. P.; Jantzen, Carol. M.; Tang, G.

2013-12-01

A key component to closing the nuclear fuel cycle is the storage and disposition of nuclear waste in geologic systems. Multiphase ceramic waste forms have been studied extensively as a potential host matrix for nuclear waste. Understanding the speciation, partitioning, and release behavior of radionuclides immobilized in multiphase ceramic waste forms is a critical aspect of developing the scientific and technical basis for nuclear waste management. In this study, we evaluated a sodalite-bearing multiphase ceramic waste form (i.e., fluidized-bed steam reform sodium aluminosilicate [FBSR NAS] product) as a potential host matrix for long-lived radionuclides, such as technetium (99Tc). The FBSR NAS material consists primarily of nepheline (ideally NaAlSiO4), anion-bearing sodalites (ideally M8[Al6Si6O24]X2, where M refers to alkali and alkaline earth cations and X refers to monovalent anions), and nosean (ideally Na8[AlSiO4]6SO4). Bulk X-ray absorption fine structure analysis of the multiphase ceramic waste form, suggest rhenium (Re) is in the Re(VII) oxidation state and has partitioned to a Re-bearing sodalite phase (most likely a perrhenate sodalite Na8[Al6Si6O24](ReO4)2). Rhenium was added as a chemical surrogate for 99Tc during the FBSR NAS synthesis process. The weathering behavior of the FBSR NAS material was evaluated under hydraulically unsaturated conditions with deionized water at 90 ?C. The steady-state Al, Na, and Si concentrations suggests the weathering mechanisms are consistent with what has been observed for other aluminosilicate minerals and include a combination of ion exchange, network hydrolysis, and the formation of an enriched-silica surface layer or phase. The steady-state S and Re concentrations are within an order of magnitude of the nosean and perrhenate sodalite solubility, respectively. The order of magnitude difference between the observed and predicted concentration for Re and S may be associated with the fact that the anion

Glass-ceramics with multibarrier structure obtained from industrial waste

Energy Technology Data Exchange (ETDEWEB)

Berzina, L.; Cimdins, R.; Rozenstrauha, I. [Riga Tech. Univ. (Latvia). Fac. of Chem. Technol.; Bossert, J. [Technisches Inst.: Materialwissenschaft, Friedrich-Schiller-Univ., Jena (Germany); Kravtchenko, I. [Inst. for Problems of Material Science, Kiev (Ukraine)

1997-12-31

Recycling problem for various kind of waste is solved by processing the waste to ecological depositable products with multibarrier structure. In order to form a multibarrier structure the ecologically incompatible substances may be diluted and chemically bound until their recycling products gain a structure like natural mineral or glass (I. barrier). After that, remineralized materials are converted into a new product by melting or powder technology using an ecological compatible type of waste as a matrix phase (II. barrier). Waste which are treated this way could be applied to produce ceramic building materials and goods such as floor tiles, stone pavement and casting products. Industrial waste from the metallurgical factory in Latvia ``Liepajas metalurgs`` are metallurgical slag, filter dust, etching waste and sewage used in technologies. The main constituents of chemical compositions of these waste are: Fe, Ca, Si, Mg, Al, Mn etc. In some types of waste a small amount of ecologically risky elements such as Cr, Ni, Zr, Sn and Pb can occur. The combination of metallurgical waste with peat ashes from Riga thermal power station, oil shale ashes or glass waste under controlled sintering procedure gives bulk materials with surface or/and bulkcrystallization. The structure of glass-ceramics built this way may prevent the migration of ecologically risky elements into environment due to corrosion or friction. Physical-chemical properties and thermal behaviour (DTA, dilatometry, melting) of waste define the range of sintering for production of glass-ceramics (powder technology) and decorative glass-ceramic materials (melting and powder technology). (orig.) 5 refs.

Development and characterization of cermet forms for radioactive waste

International Nuclear Information System (INIS)

Aaron, W.S.; Quinby, T.C.; Kobisk, E.H.

1979-01-01

Cermets designed to isolate high-level wastes in a solid form are a composite consisting of various ceramic phase particles uniformly dispersed in and microencapsulated by an iron-nickel base alloy matrix. The metal matrix provides this waste form with many advantageous features including excellent thermal conductivity and mechanical strength. These cermets are formed by first dissolving the waste in molten urea, precipitating and calcining all the constituents, compacting the calcine, and sintering and reduction to form the final product. The exact formulation of cermets through additions to the waste is designed to fix most of the fission products in stable, leach resistant ceramic phases which are subsequently microencapsulated by an alloy matrix. The alloy matrix, which is derived primarily from the waste itself and includes the reducible fission and activation products from the waste, can be compositionally adjusted through additions to optimize its corrosion resistance under conditions existing in various disposal environments. The processes by which cermets are formed include several new and unique materials preparation options that are being developed to permit engineering scale-up and to be compatible with remote operations. Cermets formed by alternate processing methods are being characterized. Initially, cermet samples were prepared using a laboratory scale, batch process developed for the preparation of special ceramics having high compositional uniformity and excellent sinterability. The modification of this batch process to one suitable for scale-up and remote operation is the subject of this paper. Cermet characterization is also discussed

Summary of INEL research on the iron-enriched basalt waste form

International Nuclear Information System (INIS)

Reimann, G.A.; Grandy, J.D.; Eddy, T.L.; Anderson, G.L.

1992-01-01

This report summarizes the knowledge base on the iron-enriched basalt (IEB) waste form developed at the Idaho National Engineering Laboratory (INEL) during 1979--1982. The results presented discuss the applicability of IEB in converting retrieved transuranic (TRU) waste from INEL's Radioactive Waste Management Complex (RWMC) into a vitreous/ceramic (glassy/rock) stable waste form suitable for permanent disposal in an appropriate repository, such as the Waste Isolation Pilot Plant (WIPP) in New Mexico. Borosilicate glass (BSG), the approved high-level waste form, appears unsuited for this application. Melting the average waste-soil mix from the RWMC produces the IEB composition and attempting to convert IEB to the BSG composition would require additions of substantial B 2 0 3 , Na, and SiO 2 (glass frit). IEB requires processing temperatures of 1400 to 1600 degrees C, depending upon the waste composition. Production of the IEB waste form, using Joule heated melters, has proved difficult in the past because of electrode and refractory corrosion problems associated with the high temperature melts. Higher temperature electric melters (arc and plasma) are available to produce this final waste form. Past research focused on extensive slag property measurements, waste form leachability tests, mechanical, composition, and microstructure evaluations, as well as a host of experiments to improve production of the waste form. Past INEL studies indicated that the IEB glass-ceramic is a material that will accommodate and stabilize a wide range of heterogeneous waste materials, including long lived radionuclides and scrap metals, while maintaining a superior level of chemical and physical performance characteristics. Controlled cooling of the molten IEB and subsequent heat treatment will produce a glass-ceramic waste form with superior leach resistance

Establishing Value of Ceramic Solid Waste Into Light Weight Concrete

Science.gov (United States)

Tarigan, U.; Prasetya, H. R.; Tarigan, U. P. P.

2018-02-01

Ceramic solid waste is a waste in the form of the ceramic or ceramic powder that has a defect and cannot be resold where the amount will continue to increase as the ceramic industry continues to produce. Handling waste so far is done by pilling it on vacant land so that if the waste continues to grow the more areas are also needed to stockpile. In addition, waste handling by boards can be a potential hazard to the surrounding environment such as chemical content in ceramics can be carried to the waters and the dust can be blown by the wind and disrupt breathing. This study aims to convert ceramics solid wastes into bricks that have more added value. Data collection is done with primary and secondary data. The method used is Taguchi experiment design to determine the optimum brick composition. The experiment consisted of 4 factors and 3 levels of ceramic with 4 kg, 5 kg and 6 kg, cement with level 3 kg, 4 kg and 5 kg, silica with level 3 kg, 4 kg and 5 kg, water level 500 ml, 750 ml, and 1000 ml. After that proceed with the financial analysis that is determining the selling price, Break Event Point (BEP, Internal Rate of Return (IRR), Pay Back Period (PBP), and Profitability Index. The results of this research are the optimum composition of the concrete blocks, 6 kg of ceramics, 5 kg of cement, 4 kg of silica sand and 1000 ml of water with the compressive strength of 125,677 kg/cm2 and signal to noise is 41,964 dB. In the financial analysis, the selling price of brick is Rp 7,751.75/unit and BEP 318,612 units of product, IRR level 43.174% and PBP for 1 year and 10 months

Erosion of magnesium potassium phosphate ceramic waste forms

International Nuclear Information System (INIS)

Goretta, K. C.

1998-01-01

Phosphate-based chemically bonded ceramics were formed from magnesium potassium phosphate (MKP) binder and either industrial fly ash or steel slag. The resulting ceramics were subjected to solid-particle erosion by a stream of either angular Al 2 O 3 particles or rounded SiO 2 sand. Particle impact angles were 30 or 90degree and the impact velocity was 50 m/s. Steady-state erosion rates, measured as mass lost from a specimen per mass of impacting particle, were dependent on impact angle and on erodent particle size and shape. Material was lost by a combination of fracture mechanisms. Evolution of H 2 O from the MKP phase appeared to contribute significantly to the material loss

Molecular Environmental Science Using Synchrotron Radiation: Chemistry and Physics of Waste Form Materials. Final Report

International Nuclear Information System (INIS)

Lindle, Dennis W.

2011-01-01

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization. Specially formulated glass compositions and ceramics such as pyrochlores and apatites are the main candidates for these wastes. An important consideration linked to the durability of waste-form materials is the local structure around the waste components. Equally important is the local structure of constituents of the glass and ceramic host matrix. Knowledge of the structure in the waste-form host matrices is essential, prior to and subsequent to waste incorporation, to evaluate and develop improved waste-form compositions based on scientific considerations. This project used the soft-x-ray synchrotron-radiation-based technique of near-edge x-ray-absorption fine structure (NEXAFS) as a unique method for investigating oxidation states and structures of low-Z elemental constituents forming the backbones of glass and ceramic host matrices for waste-form materials. In addition, light metal ions in ceramic hosts, such as titanium, are also ideal for investigation by NEXAFS in the soft-x-ray region. Thus, one of the main objectives was to understand outstanding issues in waste-form science via NEXAFS investigations and to translate this understanding into better waste-form materials, followed by eventual capability to investigate 'real' waste-form materials by the same methodology. We conducted several detailed structural investigations of both pyrochlore ceramic and borosilicate-glass materials during the project and developed improved capabilities at Beamline 6.3.1 of the Advanced Light Source (ALS) to perform the studies.

Forming of superplastic ceramics

Energy Technology Data Exchange (ETDEWEB)

Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

1994-05-01

Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

A direct, single-step plasma arc-vitreous ceramic process for stabilizing spent nuclear fuels, sludges, and associated wastes

International Nuclear Information System (INIS)

Feng, X.; Einziger, R.E.; Eschenbach, R.C.

1997-01-01

A single-step plasma arc-vitreous ceramic (PAVC) process is described for converting spent nuclear fuel (SNF), SNF sludges, and associated wastes into a vitreous ceramic waste form. This proposed technology is built on extensive experience of nuclear waste form development and nuclear waste treatment using the commercially available plasma arc centrifugal (PAC) system. SNF elements will be loaded directly into a PAC furnace with minimum additives and converted into vitreous ceramics with up to 90 wt% waste loading. The vitreous ceramic waste form should meet the functional requirements for borosilicate glasses for permanent disposal in a geologic repository and for interim storage. Criticality safety would be ensured through the use of batch modes, and controlling the amount of fuel processed in one batch. The minimum requirements on SNF characterization and pretreatment, the one-step process, and minimum secondary waste generation may reduce treatment duration, radiation exposure, and treatment cost

Incorporation of transuranic elements in titanate nuclear waste ceramics

International Nuclear Information System (INIS)

Matzke, H.J.; Ray, I.L.F.; Theile, H.; Trisoglio, C.; Walker, C.T.; White, T.J.

1990-01-01

The incorporation of actinide elements and their rare-earth element analogues in titanate nuclear waste forms in reviewed. New partitioning data are presented for three waste forms containing Purex waste simulant in combination with either NpO 2 , PuO 2 , or Am 2 O 3 . The greater proportion of transuranics partition between perovskite and zirconolite, while some americium may enter loveringite. Autoradiography revealed clusters of plutonium atoms which have been interpreted as unreacted dioxide or sesquioxide. It is concluded that the solid-state behavior of transuranic elements in titanate waste forms is poorly understood, certainly not well enough to tailor a ceramic for the incorporation of waste from reprocessing of fast breeder reactor fuel in which transuranic species are more abundant than in Purex waste

Erosion of magnesium potassium phosphate ceramic waste forms.

Energy Technology Data Exchange (ETDEWEB)

Goretta, K. C.

1998-11-20

Phosphate-based chemically bonded ceramics were formed from magnesium potassium phosphate (MKP) binder and either industrial fly ash or steel slag. The resulting ceramics were subjected to solid-particle erosion by a stream of either angular Al{sub 2}O{sub 3} particles or rounded SiO{sub 2} sand. Particle impact angles were 30 or 90{degree} and the impact velocity was 50 m/s. Steady-state erosion rates, measured as mass lost from a specimen per mass of impacting particle, were dependent on impact angle and on erodent particle size and shape. Material was lost by a combination of fracture mechanisms. Evolution of H{sub 2}O from the MKP phase appeared to contribute significantly to the material loss.

Mineral-modeled ceramics for long-term storage of high-level nuclear wastes

International Nuclear Information System (INIS)

Vance, E.R.

1980-01-01

Over the past ten years, Penn State's Materials Research Laboratory has done extensive work on mineral-modeled ceramics for high-level nuclear waste storage. These ceramics are composed of several mineral analogues that form a monolithic polycrystalline aggregate. Mineral-modeling can be made in a similar fashion to nuclear waste glasses, and their naturally occurring analogues are known to last millions, and even billions, of years in hot, wet conditions. It is believed that such ceramics could reduce dispersal of radionuclides by leaching to a minimum

DEVELOPMENT OF CRYSTALLINE CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

Energy Technology Data Exchange (ETDEWEB)

Fox, K.; Brinkman, K.

2011-09-22

The Savannah River National Laboratory (SRNL) is developing crystalline ceramic waste forms to incorporate CS/LN/TM high Mo waste streams consisting of perovskite, hollandite, pyrochlore, zirconolite, and powellite phase assemblages. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase crystalline ceramics. Fiscal Year 2011 (FY11) activities included (i) expanding the compositional range by varying waste loading and fabrication of compositions rich in TiO{sub 2}, (ii) exploring the processing parameters of ceramics produced by the melt and crystallize process, (iii) synthesis and characterization of select individual phases of powellite and hollandite that are the target hosts for radionuclides of Mo, Cs, and Rb, and (iv) evaluating the durability and radiation stability of single and multi-phase ceramic waste forms. Two fabrication methods, including melting and crystallizing, and pressing and sintering, were used with the intent of studying phase evolution under various sintering conditions. An analysis of the XRD and SEM/EDS results indicates that the targeted crystalline phases of the FY11 compositions consisting of pyrochlore, perovskite, hollandite, zirconolite, and powellite were formed by both press and sinter and melt and crystallize processing methods. An evaluation of crystalline phase formation versus melt processing conditions revealed that hollandite, perovskite, zirconolite, and residual TiO{sub 2} phases formed regardless of cooling rate, demonstrating the robust nature of this process for crystalline phase development. The multiphase ceramic composition CSLNTM-06 demonstrated good resistance to proton beam irradiation. Electron irradiation studies on the single phase CaMoO{sub 4} (a component of the multiphase waste form) suggested that this material exhibits stability to 1000 years at anticipated self-irradiation doses (2 x 10{sup 10}-2 x 10{sup 11} Gy), but that

Thermal conductivity of multibarrier waste form components

International Nuclear Information System (INIS)

Lokken, R.O.

1981-01-01

The multiple barrier concept of radioactive waste immobilization under investigation at Pacific Northwest Laboratory (PNL) uses composite waste forms which exhibit enhanced inertness through improvements in thermal stability, mechanical strength, and leachability by the use of coatings and metal matrices. Since excessive heat may be generated by radioactive decay of the waste, the thermal conductivity of the various barriers, and more importantly of the composite, becomes an important parameter in design criteria. This report presents results of thermal conductivity measurements on 21 various glass, ceramic, metal and composite materials used in multibarrier waste forms development

Glass-ceramics: Their production from wastes - a review

Energy Technology Data Exchange (ETDEWEB)

Rawlings, R.D.; Wu, J.P.; Boccaccini, A.R. [University of London, London (United Kingdom). Imperial College of Science & Technology, Dept. of Medicine

2006-02-15

Glass-ceramics are polycrystalline materials of fine microstructure that are produced by the controlled crystallisation (devitrification) of a glass. Numerous silicate based wastes, such as coal combustion ash, slag from steel production, fly ash and filter dusts from waste incinerators, mud from metal hydrometallurgy, different types of sludge as well as glass cullet or mixtures of them have been considered for the production of glass-ceramics. Developments of glass-ceramics from waste using different processing methods are described comprehensively in this review, covering R&D work carried out worldwide in the last 40 years. Properties and applications of the different glass-ceramics produced are discussed. The review reveals that considerable knowledge and expertise has been accumulated on the process of transformation of silicate waste into useful glass-ceramic products. These glass-ceramics are attractive as building materials for usage as construction and architectural components or for other specialised technical applications requiring a combination of suitable thermo-mechanical properties. Previous attempts to commercialise glass-ceramics from waste and to scale-up production for industrial exploitation are also discussed.

USING CENTER HOLE HEAT TRANSFER TO REDUCE FORMATION TIMES FOR CERAMIC WASTE FORMS FROM PYROPROCESSING

International Nuclear Information System (INIS)

Kenneth J. Bateman; Charles W. Solbrig

2006-01-01

The waste produced from processing spent fuel from the EBR II reactor must be processed into a waste form suitable for long term storage in Yucca Mountain. The method chosen produces zeolite granules mixed with glass frit, which must then be converted into a solid. This is accomplished by loading it into a can and heating to 900 C in a furnace regulated at 915 C. During heatup to 900 C, the zeolite and glass frit react and consolidate to produce a sodalite monolith. The resultant ceramic waste form (CWF) is then cooled. The waste is 52 cm in diameter and initially 300 cm long but consolidates to 150 cm long during the heating process. After cooling it is then inserted in a 5-DHLW/DOE SNF Long Canister. Without intervention, the waste takes 82 hours to heat up to 900 C in a furnace designed to geometrically fit the cylindrical waste form. This paper investigates the reduction in heating times possible with four different methods of additional heating through a center hole. The hole size is kept small to maximize the amount of CWF that is processed in a single run. A hole radius of 1.82 cm was selected which removes only 1% of the CWF. A reference computation was done with a specified inner hole surface temperature of 915 C to provide a benchmark for the amount of improvement which can be made. It showed that the heatup time can potentially be reduced to 43 hours with center hole heating. The first method, simply pouring high temperature liquid aluminum into the hole, did not produce any noticeable effect on reducing heat up times. The second method, flowing liquid aluminum through the hole, works well as long as the velocity is high enough (2.5 cm/sec) to prevent solidification of the aluminum during the initial front movement of the aluminum into the center hole. The velocity can be reduced to 1 cm/sec after the initial front has traversed the ceramic. This procedure reduces the formation time to near that of the reference case. The third method, flowing a gas

Assessment of processes, facilities, and costs for alternative solid forms for immobilization of SRP defense waste

International Nuclear Information System (INIS)

Dunson, J.B. Jr.; Eisenberg, A.M.; Schuyler, R.L. III; Haight, H.G. Jr.; Mello, V.E.; Gould, T.H. Jr.; Butler, J.L.; Pickett, J.B.

1982-03-01

A quantitative merit evaluation which assesses the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste forms is presented. The reference borosilicate glass process is rated as the simplest, followed by FUETAP concrete. The other processes evaluated in order of increasing complexity were: glass marbles in a lead matrix, high-silica glass, crystalline ceramic (Synroc-D and tailored ceramic), and coated ceramic particles. Cost appraisals are summarized for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities

Stabilization and disposal of Argonne-West low-level mixed wastes in ceramicrete waste forms

International Nuclear Information System (INIS)

Barber, D. B.; Singh, D.; Strain, R. V.; Tlustochowicz, M.; Wagh, A. S.

1998-01-01

The technology of room-temperature-setting phosphate ceramics or Ceramicretetrademark technology, developed at Argonne National Laboratory (ANL)-East is being used to treat and dispose of low-level mixed wastes through the Department of Energy complex. During the past year, Ceramicretetrademark technology was implemented for field application at ANL-West. Debris wastes were treated and stabilized: (a) Hg-contaminated low-level radioactive crushed light bulbs and (b) low-level radioactive Pb-lined gloves (part of the MWIR number s ign AW-W002 waste stream). In addition to hazardous metals, these wastes are contaminated with low-level fission products. Initially, bench-scale waste forms with simulated and actual waste streams were fabricated by acid-base reactions between mixtures of magnesium oxide powders and an acid phosphate solution, and the wastes. Size reduction of Pb-lined plastic glove waste was accomplished by cryofractionation. The Ceramicretetrademark process produces dense, hard ceramic waste forms. Toxicity Characteristic Leaching Procedure (TCLP) results showed excellent stabilization of both Hg and Pb in the waste forms. The principal advantage of this technology is that immobilization of contaminants is the result of both chemical stabilization and subsequent microencapsulation of the reaction products. Based on bench-scale studies, Ceramicretetrademark technology has been implemented in the fabrication of 5-gal waste forms at ANL-West. Approximately 35 kg of real waste has been treated. The TCLP is being conducted on the samples from the 5-gal waste forms. It is expected that because the waste forms pass the limits set by the EPAs Universal Treatment Standard, they will be sent to a radioactive-waste disposal facility

Coated particle waste form development

International Nuclear Information System (INIS)

Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

1981-12-01

Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

ANSTO's waste forms for the 31. century

International Nuclear Information System (INIS)

Vance, E.R.; Begg, B. D.; Day, R. A.; Moricca, S.; Perera, D. S.; Stewart, M. W. A.; Carter, M. L.; McGlinn, P. J.; Smith, K. L.; Walls, P. A.; Robina, M. La

2004-01-01

ANSTO waste form development for high-level radioactive waste is directed towards practical applications, particularly problematic niche wastes that do not readily lend themselves to direct vitrification. Integration of waste form chemistry and processing method is emphasised. Some longstanding misconceptions about titanate ceramics are dealt with. We have a range of titanate-bearing waste form products aimed at immobilisation of tank wastes and sludges, actinide-rich wastes, INEEL calcines and Na-bearing liquid wastes, Al-rich wastes arising from reprocessing of Al-clad fuels, Mo-rich wastes arising from reprocessing of U-Mo fuels, partitioned Cs-rich wastes, and 99 Tc. Waste form production techniques cover hot isostatic and uniaxial pressing, sintering, and cold-crucible melting, and these are strongly integrated into waste form design. Speciation and leach resistance of Cs and alkalis in cementitious products and geo-polymers are being studied. Recently we have embarked on studies of candidate inert matrix fuels for Pu burning. We also have a considerable program directed at basic understanding of the waste forms in regard to crystal chemistry, dissolution behaviour in aqueous media, radiation damage effects and optimum processing techniques. (authors)

ANSTO's waste forms for the 31. century

Energy Technology Data Exchange (ETDEWEB)

Vance, E R; Begg, B D; Day, R A; Moricca, S; Perera, D S; Stewart, M W. A.; Carter, M L; McGlinn, P J; Smith, K L; Walls, P A; Robina, M La

2004-07-01

ANSTO waste form development for high-level radioactive waste is directed towards practical applications, particularly problematic niche wastes that do not readily lend themselves to direct vitrification. Integration of waste form chemistry and processing method is emphasised. Some longstanding misconceptions about titanate ceramics are dealt with. We have a range of titanate-bearing waste form products aimed at immobilisation of tank wastes and sludges, actinide-rich wastes, INEEL calcines and Na-bearing liquid wastes, Al-rich wastes arising from reprocessing of Al-clad fuels, Mo-rich wastes arising from reprocessing of U-Mo fuels, partitioned Cs-rich wastes, and {sup 99}Tc. Waste form production techniques cover hot isostatic and uniaxial pressing, sintering, and cold-crucible melting, and these are strongly integrated into waste form design. Speciation and leach resistance of Cs and alkalis in cementitious products and geo-polymers are being studied. Recently we have embarked on studies of candidate inert matrix fuels for Pu burning. We also have a considerable program directed at basic understanding of the waste forms in regard to crystal chemistry, dissolution behaviour in aqueous media, radiation damage effects and optimum processing techniques. (authors)

Final report on cermet high-level waste forms

International Nuclear Information System (INIS)

Kobisk, E.H.; Quinby, T.C.; Aaron, W.S.

1981-08-01

Cermets are being developed as an alternate method for the fixation of defense and commercial high level radioactive waste in a terminal disposal form. Following initial feasibility assessments of this waste form, consisting of ceramic particles dispersed in an iron-nickel base alloy, significantly improved processing methods were developed. The characterization of cermets has continued through property determinations on samples prepared by various methods from a variety of simulated and actual high-level wastes. This report describes the status of development of the cermet waste form as it has evolved since 1977. 6 tables, 18 figures

A review of glass-ceramics for the immobilization of nuclear fuel recycle wastes

International Nuclear Information System (INIS)

Hayward, P.J.

1987-01-01

This report reviews the status of the Canadian, German, U.S., Japanese, U.S.S.R. and Swedish programs for the development of glass-ceramic materials for immobilizing the high-level radioactive wastes arising from the recycling of used nuclear fuel. The progress made in these programs is described, with emphasis on the Canadian program for the development of sphene-based glass-ceramics. The general considerations of product performance and process feasibility for glass-ceramics as a category of waste form material are discussed. 137 refs

Stabilization Using Phosphate Bonded Ceramics. Salt Containing Mixed Waste Treatment. Mixed Waste Focus Area. OST Reference No. 117

International Nuclear Information System (INIS)

1999-01-01

Throughout the Department of Energy (DOE) complex there are large inventories of homogeneous mixed waste solids, such as wastewater treatment residues, fly ashes, and sludges that contain relatively high concentrations (greater than 15% by weight) of salts. The inherent solubility of salts (e.g., nitrates, chlorides, and sulfates) makes traditional treatment of these waste streams difficult, expensive, and challenging. One alternative is low-temperature stabilization by chemically bonded phosphate ceramics (CBPCs). The process involves reacting magnesium oxide with monopotassium phosphate with the salt waste to produce a dense monolith. The ceramic makes a strong environmental barrier, and the metals are converted to insoluble, low-leaching phosphate salts. The process has been tested on a variety of surrogates and actual mixed waste streams, including soils, wastewater, flyashes, and crushed debris. It has also been demonstrated at scales ranging from 5 to 55 gallons. In some applications, the CBPC technology provides higher waste loadings and a more durable salt waste form than the baseline method of cementitious grouting. Waste form test specimens were subjected to a variety of performance tests. Results of waste form performance testing concluded that CBPC forms made with salt wastes meet or exceed both RCRA and recommended Nuclear Regulatory Commission (NRC) low-level waste (LLW) disposal criteria. Application of a polymer coating to the CBPC may decrease the leaching of salt anions, but continued waste form evaluations are needed to fully assess the deteriorating effects of this leaching, if any, over time.

Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

International Nuclear Information System (INIS)

Biff, Sergio; Silva, Manoel Ribeiro da

2016-01-01

The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

Immobilization of radioactive wastes in glasses and ceramics

International Nuclear Information System (INIS)

Zanotto, E.D.

1983-01-01

A large amount of radioactive liquid wastes arises from the reprocessing of spent nuclear fuels to recover uranium and plutonium. Immobilization of such wastes in solid form and disposal of the solidified wastes in safe places, to prevent contamination of the human environment, are topics of considerable interest for both the scientific community and the public in general. The great majority of materials candidate for the encapsulation of radioactive wastes are inorganic non-metalic, such as glasses, glass-ceramics, special cements, calcined ceramics and few more. Among these materials, certain glasses have received special attention, and are being studied for over twenty years. It is estimated that about US$2 billion have already been spent in these studies. The disposal (long term storage) of these solid wastes may be possible in deep geological formations, salt mines, the ocean bed, by evacuation to the outer space, etc. A brief review on the several options avaiable for encapsulation and disposal of high level radioactive liquid wastes is presented, along with the relative merits and disadvantages of the candidate materials for encapsulation. A few suggestions for the solution of the Brazilian problem are advanced. (Author) [pt

Status of plutonium ceramic immobilization processes and immobilization forms

International Nuclear Information System (INIS)

Ebbinghaus, B.B.; Van Konynenburg, R.A.; Vance, E.R.; Jostsons, A.

1996-01-01

Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R ampersand D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi 2 O 7 ), the desired actinide host phase, with lesser amounts of hollandite (BaAl 2 Ti 6 O 16 ) and rutile (TiO 2 ). Alternative actinide host phases are also being considered. These include pyrochlore (Gd 2 Ti 2 O 7 ), zircon (ZrSiO 4 ), and monazite (CePO 4 ), to name a few of the most promising. R ampersand D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO 2 powder, cold press and sinter fabrication methods, and immobilization form formulation issues

Alternative solid forms for Savannah River Plant defense waste

International Nuclear Information System (INIS)

Stone, J.A.; Goforth, S.T.; Smith, P.K.

1980-01-01

Solid forms and processes were evaluated for immobilization of SRP high-level radioactive waste, which contains bulk chemicals such as hydrous iron and aluminium oxides. Borosilicate glass currently is the best overall choice. High-silica glass, tailored ceramics, and coated ceramics are potentially superior products, but require more difficult processes

Glasses and ceramics for immobilisation of radioactive wastes for disposal

International Nuclear Information System (INIS)

Johnson, K.D.B.; Marples, J.A.C.

1979-05-01

The U.K. Research Programme on Radioactive Waste Management includes the development of processes for the conversion of high level liquid reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behaviour under storage and disposal conditions have been examined. Methods for immobilising activity from other wastes by conversion to glass or ceramic forms is described. The U.K. philosophy of final solutions to waste management and disposal is presented. (author)

Advanced waste forms from spent nuclear fuel

International Nuclear Information System (INIS)

Ackerman, J.P.; McPheeters, C.C.

1995-01-01

More than one hundred spent nuclear fuel types, having an aggregate mass of more than 5000 metric tons (2700 metric tons of heavy metal), are stored by the United States Department of Energy. This paper proposes a method for converting this wide variety of fuel types into two waste forms for geologic disposal. The method is based on a molten salt electrorefining technique that was developed for conditioning the sodium-bonded, metallic fuel from the Experimental Breeder Reactor-II (EBR-II) for geologic disposal. The electrorefining method produces two stable, optionally actinide-free, high-level waste forms: an alloy formed from stainless steel, zirconium, and noble metal fission products, and a ceramic waste form containing the reactive metal fission products. Electrorefining and its accompanying head-end process are briefly described, and methods for isolating fission products and fabricating waste forms are discussed

Disposition of excess plutonium using ''off-spec'' MOX pellets as a sintered ceramic waste form

International Nuclear Information System (INIS)

Armantrout, G.A.; Jardine, L.J.

1996-02-01

The authors describe a potential strategy for the disposition of excess weapons plutonium in a way that minimizes (1) technological risks, (2) implementation costs and completion schedules, and (3) requirements for constructing and operating new or duplicative Pu disposition facilities. This is accomplished by an optimized combination of (1) using existing nuclear power reactors to ''burn'' relatively pure excess Pu inventories as mixed oxide (MOX) fuel and (2) using the same MOX fuel fabrication facilities to fabricate contaminated or impure excess Pu inventories into an ''off-spec'' MOX solid ceramic waste form for geologic disposition. Diversion protection for the SCWF to meet the ''spent fuel standard'' introduced by the National Academy of Sciences can be achieved in at least three ways. (1) One can utilize the radiation field from defense high-level nuclear waste by first packaging the SCWF pellets in 2- to 4-L cans that are subsequently encapsulated in radioactive glass in the Defense Waste Processing Facility (DWPF) glass canisters (a ''can-in-canister'' approach). (2) One can add 137 Cs (recovered from defense wastes at Hanford and currently stored as CsCl in capsules) to an encapsulating matrix such as cement for the SCWF pellets in a small hot-cell facility and thus fabricate large monolithic forms. (3) The SCWF can be fabricated into reactor fuel-like pellets and placed in tubes similar to fuel assemblies, which can then be mixed in sealed repository containers with irradiated spent nuclear fuel for geologic disposition

Review of high-level waste form properties

International Nuclear Information System (INIS)

Rusin, J.M.

1980-12-01

This report is a review of waste form options for the immobilization of high-level-liquid wastes from the nuclear fuel cycle. This review covers the status of international research and development on waste forms as of May 1979. Although the emphasis in this report is on waste form properties, process parameters are discussed where they may affect final waste form properties. A summary table is provided listing properties of various nuclear waste form options. It is concluded that proposed waste forms have properties falling within a relatively narrow range. In regard to crystalline versus glass waste forms, the conclusion is that either glass of crystalline materials can be shown to have some advantage when a single property is considered; however, at this date no single waste form offers optimum properties over the entire range of characteristics investigated. A long-term effort has been applied to the development of glass and calcine waste forms. Several additional waste forms have enough promise to warrant continued research and development to bring their state of development up to that of glass and calcine. Synthetic minerals, the multibarrier approach with coated particles in a metal matrix, and high pressure-high temperature ceramics offer potential advantages and need further study. Although this report discusses waste form properties, the total waste management system should be considered in the final selection of a waste form option. Canister design, canister materials, overpacks, engineered barriers, and repository characteristics, as well as the waste form, affect the overall performance of a waste management system. These parameters were not considered in this comparison

Minerals and design of new waste forms for conditioning nuclear waste

Science.gov (United States)

Montel, Jean-Marc

2011-02-01

Safe storage of radioactive waste is a major challenge for the nuclear industry. Mineralogy is a good basis for designing ceramics, which could eventually replace nuclear glasses. This requires a new storage concept: separation-conditioning. Basic rules of crystal chemistry allow one to select the most suitable structures and natural occurrences allow assessing the long-term performance of ceramics in a geological environment. Three criteria are of special interest: compatibility with geological environment, resistance to natural fluids, and effects of self-irradiation. If mineralogical information is efficient for predicting the behaviour of common, well-known minerals, such as zircon, monazite or apatite, more research is needed to rationalize the long-term behaviour of uncommon waste form analogs.

Summary and evaluation of nuclear waste forms. Chapter 12

International Nuclear Information System (INIS)

Lutze, W.; Ewing, R.C.

1988-01-01

In this chapter data are compiled from the foregoing contributed chapters into tables. In a few cases additional more recent data not found in the chapters have been included in the tables. The following waste form data are summarized: physical properties, chemical durability, radiation effects and the status of processing techniques. In addition important aspects of the comparison of waste forms and the response of waste forms (glass and ceramic) to corrosion and radiation effects are discussed. (author). 119 refs.; 6 figs.; 5 tabs

Review of radiation effects in solid-nuclear-waste forms

International Nuclear Information System (INIS)

Weber, W.J.

1981-09-01

Radiation effects on the stability of high-level nuclear waste (HLW) forms are an important consideration in the development of technology to immobilize high-level radioactive waste because such effects may significantly affect the containment of the radioactive waste. Since the required containment times are long (10 3 to 10 6 years), an understanding of the long-term cumulative effects of radiation damage on the waste forms is essential. Radiation damage of nuclear waste forms can result in changes in volume, leach rate, stored energy, structure/microstructure, and mechanical properties. Any one or combination of these changes might significantly affect the long-term stability of the nuclear waste forms. This report defines the general radiation damage problem in nuclear waste forms, describes the simulation techniques currently available for accelerated testing of nuclear waste forms, and reviews the available data on radiation effects in both glass and ceramic (primarily crystalline) waste forms. 76 references

Microstructural characterization of nuclear-waste ceramics

International Nuclear Information System (INIS)

Ryerson, F.J.; Clarke, D.R.

1982-01-01

Characterization of nuclear waste ceramics requires techniques possessing high spatial and x-ray resolution. XRD, SEM, electron microprobe, TEM and analytical EM techniques are applied to ceramic formulations designed to immobilize both commercial and defense-related reactor wastes. These materials are used to address the strengths and limitations of the techniques above. An iterative approach combining all these techniques is suggested. 16 figures, 2 tables

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Status of plutonium ceramic immobilization processes and immobilization forms

Energy Technology Data Exchange (ETDEWEB)

Ebbinghaus, B.B.; Van Konynenburg, R.A. [Lawrence Livermore National Lab., CA (United States); Vance, E.R.; Jostsons, A. [Australian Nuclear Science and Technology Organization, Menai (Australia)] [and others

1996-05-01

Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R&D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi{sub 2}O{sub 7}), the desired actinide host phase, with lesser amounts of hollandite (BaAl{sub 2}Ti{sub 6}O{sub 16}) and rutile (TiO{sub 2}). Alternative actinide host phases are also being considered. These include pyrochlore (Gd{sub 2}Ti{sub 2}O{sub 7}), zircon (ZrSiO{sub 4}), and monazite (CePO{sub 4}), to name a few of the most promising. R&D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO{sub 2} powder, cold press and sinter fabrication methods, and immobilization form formulation issues.

Development and evaluation of candidate high-level waste forms

International Nuclear Information System (INIS)

Bernadzikowski, T.A.

1981-01-01

Some seventeen candidate waste forms have been investigated under US Department of Energy programs as potential media for the immobilization and geologic disposal of the high-level radioactive wastes (HLW) resulting from chemical processing of nuclear reactor fuels and targets. Two of these HLW forms were selected at the end of fiscal year (FY) 1981 for intensive development if FY 1982 to 1983. Borosilicate glass was continued as the reference form. A crystalline ceramic waste form, SYNROC, was selected for further product formulation and process development as the alternative to borosilicate glass. This paper describes the bases on which this decision was made

Preliminary assessment of nine waste-form products/processes for immobilizing transuranic wastes

International Nuclear Information System (INIS)

Crisler, L.R.

1980-09-01

Nine waste-form processes for reduction of the present and projected Transuranic (TRU) waste inventory to an immobilized product have been evaluated. Product formulations, selected properties, preparation methods, technology status, problem areas needing resolution and location of current research development being pursued in the United States are discussed for each process. No definitive utility ranking is attempted due to the early stage of product/process development for TRU waste containing products and the uncertainties in the state of current knowledge of TRU waste feed compositional and quantitative makeup. Of the nine waste form products/processes included in this discussion, bitumen and cements (encapsulation agents) demonstrate the degree of flexibility necessary to immobilize the wide composition range present in the TRU waste inventory. A demonstrated process called Slagging Pyrolysis Incineration converts a varied compositional feed (municipal wastes) to a ''basalt'' like product. This process/product appears to have potential for TRU waste immobilization. The remaining waste forms (borosilicate glass, high-silica glass, glass ceramics, ''SYNROC B'' and cermets) have potential for immobilizing a smaller fraction of the TRU waste inventory than the above discussed waste forms

Developing ceramic based technology for the immobilisation of waste on the Sellafield site - 16049

International Nuclear Information System (INIS)

Scales, C.R.; Maddrell, E.R.; Dowson, Mark

2009-01-01

National Nuclear Laboratory, in collaboration with the Australian Nuclear Science and Technology Organisation, is developing hot isostatic press (HIP) based ceramic technology for the immobilisation of a diverse range of wastes arising from nuclear fuel processing activities on the Sellafield site. Wasteform compositions have been identified and validated for the immobilisation of these plutonium containing wastes and residues in glass-ceramic and ceramic forms. A full scale inactive facility has been constructed at NNL's Workington Laboratory to support the demonstration of the technology. Validation of the inactive wasteform development using plutonium has been carried out at ANSTO's Lucas Heights facility. A feasibility study has been conducted to evaluate the construction and operation of a plutonium active pilot facility which would demonstrate the immobilisation of actual residues in the NNL Central Lab. This could form the basis of a facility to treat the plutonium wastes and residues in their entirety. The technology is being explored for the immobilisation of additional wastes arising on the Sellafield site taking advantage of the investment already made in skills and facilities. (authors)

Effect of different glass and zeolite A compositions on the leach resistance of ceramic waste forms

International Nuclear Information System (INIS)

Lewis, M.A.; Hash, M.; Glandorf, D.

1996-01-01

A ceramic waste form is being developed for waste generated during electrometallurgical treatment of spent nuclear fuel. The waste is generated when fission products are removed from the electrolyte, LiCl-KCl eutectic. The waste form is a composite fabricated by hot isostatic pressing a mixture of glass frit and zeolite occluded with fission products and salt. Normalized release rate is less than 1 g/m 2 d for all elements in MCC-1 leach test run for 28 days in deionized water at 90 C. This leach resistance is comparable to that of early Savannah River glasses. We are investigating how leach resistance is affected by changes in cationic form of zeolite and in glass composition. Composites were made with 3 forms of zeolite A and 6 glasses. We used 3-day ASTM C1220-92 (formerly MCC-1) leach tests to screen samples for development purposes only. The leach test results show that the glass composites of zeolites 5A and 4A retain fission products equally well. Loss of Cs is small (0.1-0.5 wt%), while the loss of divalent and trivalent fission products is one or more orders of magnitude smaller. Composites of 5A retain chloride ion better in these short-term screens than 4A and 3A. The more leach resistant composites were made with durable glasses rich in silica and poor in alkaline earth oxides. XRD show that a salt phase was absent in the leach resistant composites of 5A and the better glasses but was present in the other composites with poorer leach performance. Thus, absence of salt phase corresponds to improved leach resistance. Interactions between zeolite and glass depend on composition of both

ANSTO's waste forms for the 31. century

Energy Technology Data Exchange (ETDEWEB)

Vance, E.R.; Begg, B. D.; Day, R. A.; Moricca, S.; Perera, D. S.; Stewart, M. W. A.; Carter, M. L.; McGlinn, P. J.; Smith, K. L.; Walls, P. A.; Robina, M. La

2004-07-01

ANSTO waste form development for high-level radioactive waste is directed towards practical applications, particularly problematic niche wastes that do not readily lend themselves to direct vitrification. Integration of waste form chemistry and processing method is emphasised. Some longstanding misconceptions about titanate ceramics are dealt with. We have a range of titanate-bearing waste form products aimed at immobilisation of tank wastes and sludges, actinide-rich wastes, INEEL calcines and Na-bearing liquid wastes, Al-rich wastes arising from reprocessing of Al-clad fuels, Mo-rich wastes arising from reprocessing of U-Mo fuels, partitioned Cs-rich wastes, and {sup 99}Tc. Waste form production techniques cover hot isostatic and uniaxial pressing, sintering, and cold-crucible melting, and these are strongly integrated into waste form design. Speciation and leach resistance of Cs and alkalis in cementitious products and geo-polymers are being studied. Recently we have embarked on studies of candidate inert matrix fuels for Pu burning. We also have a considerable program directed at basic understanding of the waste forms in regard to crystal chemistry, dissolution behaviour in aqueous media, radiation damage effects and optimum processing techniques. (authors)

Applications of High Energy Ion Beam Techniques in Environmental Science: Investigation Associated with Glass and Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Thevuthasan, Suntharampillai; Shutthanandan, V; Zhang, Yanwen

2006-02-01

High energy ion beam capabilities including Rutherford backscattering spectrometry (RBS) and nuclear reaction analysis (NRA) have been very effectively used in environmental science to investigate the ion exchange mechanisms in glass waste forms and the effects of irradiation in glass and ceramic waste forms in the past. In this study, RBS and NRA along with SIMNRA simulations were used to monitor the Na depletion and D and 18O uptake in alumina silicate glasses, respectively, after the glass coupons were exposed to aqueous solution. These results show that the formation of a reaction layer and an establishment of a region where diffusion limited ion exchange occur in these glasses during exposure to silica-saturated solutions. Different regions including reaction and diffusion regions were identified on the basis of the depth distributions of these elements. In the case of ceramics, damage accumulation was studied as a function of ion dose at different irradiation temperatures. A sigmoidal dependence of relative disorder on the ion dose was observed. The defect dechanneling factors were calculated for two irradiated regions in SrTiO? using the critical angles determined from the angular yield curves. The dependence of defect dechanneling parameter on the incident energy was investigated and it was observed that the generated defects are mostly interstitial atoms and amorphous clusters. Thermal recovery experiments were performed to study the damage recovery processes up to a maximum temperature of 870 K.

Molecular environmental science using synchrotron radiation: Chemistry and physics of waste form materials

International Nuclear Information System (INIS)

Lindle, Dennis W.; Shuh, David K.

2005-01-01

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization [1]. Specially formulated glass compositions, many of which have been derived from glass developed for commercial purposes, and ceramics such as pyrochlores and apatites, will be the main recipients for these wastes. The performance characteristics of waste-form glasses and ceramics are largely determined by the loading capacity for the waste constituents (radioactive and non-radioactive) and the resultant chemical and radiation resistance of the waste-form package to leaching (durability). There are unique opportunities for the use of near-edge soft-x-ray absorption fine structure (NEXAFS) spectroscopy to investigate speciation of low-Z elements forming the backbone of waste-form glasses and ceramics. Although nuclear magnetic resonance (NMR) is the primary technique employed to obtain speciation information from low-Z elements in waste forms, NMR is incompatible with the metallic impurities contained in real waste and is thus limited to studies of idealized model systems. In contrast, NEXAFS can yield element-specific speciation information from glass constituents without sensitivity to paramagnetic species. Development and use of NEXAFS for eventual studies of real waste glasses has significant implications, especially for the low-Z elements comprising glass matrices [5-7]. The NEXAFS measurements were performed at Beamline 6.3.1, an entrance-slitless bend-magnet beamline operating from 200 eV to 2000 eV with a Hettrick-Underwood varied-line-space (VLS) grating monochromator, of the Advanced Light Source (ALS) at LBNL. Complete characterization and optimization of this beamline was conducted to enable high-performance measurements

Molecular environmental science using synchrotron radiation:Chemistry and physics of waste form materials

Energy Technology Data Exchange (ETDEWEB)

Lindle, Dennis W.; Shuh, David K.

2005-02-28

Production of defense-related nuclear materials has generated large volumes of complex chemical wastes containing a mixture of radionuclides. The disposition of these wastes requires conversion of the liquid and solid-phase components into durable, solid forms suitable for long-term immobilization [1]. Specially formulated glass compositions, many of which have been derived from glass developed for commercial purposes, and ceramics such as pyrochlores and apatites, will be the main recipients for these wastes. The performance characteristics of waste-form glasses and ceramics are largely determined by the loading capacity for the waste constituents (radioactive and non-radioactive) and the resultant chemical and radiation resistance of the waste-form package to leaching (durability). There are unique opportunities for the use of near-edge soft-x-ray absorption fine structure (NEXAFS) spectroscopy to investigate speciation of low-Z elements forming the backbone of waste-form glasses and ceramics. Although nuclear magnetic resonance (NMR) is the primary technique employed to obtain speciation information from low-Z elements in waste forms, NMR is incompatible with the metallic impurities contained in real waste and is thus limited to studies of idealized model systems. In contrast, NEXAFS can yield element-specific speciation information from glass constituents without sensitivity to paramagnetic species. Development and use of NEXAFS for eventual studies of real waste glasses has significant implications, especially for the low-Z elements comprising glass matrices [5-7]. The NEXAFS measurements were performed at Beamline 6.3.1, an entrance-slitless bend-magnet beamline operating from 200 eV to 2000 eV with a Hettrick-Underwood varied-line-space (VLS) grating monochromator, of the Advanced Light Source (ALS) at LBNL. Complete characterization and optimization of this beamline was conducted to enable high-performance measurements.

UK program: glasses and ceramics for immobilization of radioactive wastes for disposal

International Nuclear Information System (INIS)

Johnson, K.D.B.

1979-01-01

The UK Research Program on Radioactive Waste Management includes the development of processes for the conversion of high-level-liquid-reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behavior under storage and disposal conditions have been examined. Methods for immobilizing activity from other wastes by conversion to glass or ceramic forms are described. The UK philosophy of final solutions to waste management and disposal is presented

Secondary Waste Form Down Selection Data Package – Ceramicrete

Energy Technology Data Exchange (ETDEWEB)

Cantrell, Kirk J.; Westsik, Joseph H.

2011-08-31

As part of high-level waste pretreatment and immobilized low activity waste processing, liquid secondary wastes will be generated that will be transferred to the Effluent Treatment Facility on the Hanford Site for further treatment. These liquid secondary wastes will be converted to stable solid waste forms that will be disposed in the Integrated Disposal Facility. Currently, four waste forms are being considered for stabilization and solidification of the liquid secondary wastes. These waste forms are Cast Stone, Ceramicrete, DuraLith, and Fluidized Bed Steam Reformer. The preferred alternative will be down selected from these four waste forms. Pacific Northwest National Laboratory is developing data packages to support the down selection process. The objective of the data packages is to identify, evaluate, and summarize the existing information on the four waste forms being considered for stabilization and solidification of the liquid secondary wastes. The information included will be based on information available in the open literature and from data obtained from testing currently underway. This data package is for the Ceramicrete waste form. Ceramicrete is a relatively new engineering material developed at Argonne National Laboratory to treat radioactive and hazardous waste streams (e.g., Wagh 2004; Wagh et al. 1999a, 2003; Singh et al. 2000). This cement-like waste form can be used to treat solids, liquids, and sludges by chemical immobilization, microencapsulation, and/or macroencapsulation. The Ceramicrete technology is based on chemical reaction between phosphate anions and metal cations to form a strong, dense, durable, low porosity matrix that immobilizes hazardous and radioactive contaminants as insoluble phosphates and microencapsulates insoluble radioactive components and other constituents that do not form phosphates. Ceramicrete is a type of phosphate-bonded ceramic, which are also known as chemically bonded phosphate ceramics. The Ceramicrete

Alternative waste form development - low-temperature pyrolytic carbon coatings

International Nuclear Information System (INIS)

Oma, K.H.; Rusin, J.M.; Kidd, R.W.; Browning, M.F.

1981-01-01

Although several chemical vapor deposition (CVD) - coated waste forms have been successfully produced, some major disadvantages associated with the high-temperature fluidized-bed CVD coating process exist. To overcome these disadvantages, the Pacific Northwest Laboratory has initiated the development of a pyrolytic carbon CVD coating system to coat large waste-form particles at temperatures ranging from 400 to 500/degree/C. This relatively simple system has been used to coat kilogram quantities of simulated waste-glass marbles. Further development of this system could result in a viable process to coat bulk quantities of both glass and ceramic waste forms. This paper discusses various aspects of the development work, including coating techniques, parametric study, and coater equipment. 10 refs

Iron-phosphate-based chemically bonded phosphate ceramics for mixed waste stabilization

International Nuclear Information System (INIS)

Wagh, A.S.; Jeong, S.Y.; Singh, D.

1997-01-01

In an effort to develop chemically bonded phosphate ceramics for mixed waste stabilization, a collaborative project to develop iron-phosphate based ceramics has been initiated between Argonne National Laboratory and the V. G. Khlopin Radium Institute in St. Petersburg, Russia. The starter powders are oxides of iron that are generated as inexpensive byproduct materials in the iron and steel industry. They contain iron oxides as a mixture of magnetite (Fe 3 O 4 ) and haematite (Fe 2 O 3 ). In this initial phase of this project, both of these compounds were investigated independently. Each was reacted with phosphoric acid solution to form iron phosphate ceramics. In the case of magnetite, the reaction was rapid. Adding ash as the waste component containing hazardous contaminants resulted in a dense and hard ceramic rich in glassy phase. On the other hand, the reaction of phosphoric acid solution with a mixture of haematite and ash waste contaminated with cesium and americium was too slow. Samples had to be molded under pressure. They were cured for 2-3 weeks and then hardened by heating at 350 degrees C for 3 h. The resulting ceramics in both cases were subjected to physical tests for measurement of density, open porosity, compression strength, phase analyses using X-ray diffraction and differential thermal analysis, and leaching tests using toxicity characteristic leaching procedure (TCLP) and ANS 16.1 with 7 days of leaching. Using the preliminary information obtained from these tests, we evaluated these materials for stabilization of Department of Energy's mixed waste streams

Characterization of quartzite waste and their application on red ceramic

International Nuclear Information System (INIS)

Babisk, M.P.; Vidal, F.W.H.; Vieira, C.M.F.; Ribeiro, W.S.

2012-01-01

The incorporation of industrial waste into red ceramic have been used currently in the search for alternative raw materials, and also seeking for an environmentally friendly waste disposal that pollute. During the process of beneficiation of dimension stone, there are significant losses of material and waste generation, which have been placed inappropriately in nature, with no provision for use or reuse. The quartzite is geologically classified as a metamorphic rock composed almost entirely of quartz grains. The aim of this study is to characterize and evaluate the applicability of quartzite waste in the red ceramic. Incorporations were studied up to 40% by weight of waste in the ceramics body and the results indicated that the residue of quartz is a material with great potential to be used as a component in a red ceramic. (author)

Decontamination factors of ceramic filter in radioactive waste incineration system

International Nuclear Information System (INIS)

Kanbe, Hiromi; Mayuzumi, Masami; Ono, Tetsuo; Yoshiki, Shinya; Kouyama, Hiroaki; Nagae, Madoka; Sekiguchi, Ryosaku; Takaoku, Yoshinobu; Hozumi, Masahiro.

1987-01-01

A suspension-firing type radioactive waste incineration system is developed and cold demonstration testing of ceramic filters for the system are carried out. The incineration system, which is useful for a wide variety of waste materials, can serve to simplify the facilities and to reduce the costs for waste disposal. The incineration system can be used for drying-processing of concentrated waste liquids and disposal of flame resistant materials including ion exchange resins and rubber, as well as for ordinary combustible solid materials. An on-line backwash system is adopted to allow the ceramic filters to operate stably for a long period of time. For one-step filtering using the ceramic filter, the decontamination factor is greater than 10 5 for the processing of various wastes. In a practical situation, there exist vapor produced by the spray drier and the cladding in used ion exchange resin, which act to increase the decontamination performance of the ceramic filters to ensure safe operation. For the waste incineration system equipped with a waste gas processing apparatus consisting of a ceramic filter and HEPA filter, the overall decontamination factor is expected to be greater than 10 6 at portions down to the outlet of the ceramic filter and greater than 10 8 at portions down to the outlet of the HEPA filter. (Nogami, K.)

Ceramic ware waste as coarse aggregate for structural concrete production.

Science.gov (United States)

García-González, Julia; Rodríguez-Robles, Desirée; Juan-Valdés, Andrés; Morán-Del Pozo, Julia M; Guerra-Romero, M Ignacio

2015-01-01

The manufacture of any kind of product inevitably entails the production of waste. The quantity of waste generated by the ceramic industry, a very important sector in Spain, is between 5% and 8% of the final output and it is therefore necessary to find an effective waste recovery method. The aim of the study reported in the present article was to seek a sustainable means of managing waste from the ceramic industry through the incorporation of this type of waste in the total replacement of conventional aggregate (gravel) used in structural concrete. Having verified that the recycled ceramic aggregates met all the technical requirements imposed by current Spanish legislation, established in the Code on Structural Concrete (EHE-08), then it is prepared a control concrete mix and the recycled concrete mix using 100% recycled ceramic aggregate instead of coarse natural aggregate. The concretes obtained were subjected to the appropriate tests in order to conduct a comparison of their mechanical properties. The results show that the concretes made using ceramic sanitary ware aggregate possessed the same mechanical properties as those made with conventional aggregate. It is therefore possible to conclude that the reuse of recycled ceramic aggregate to produce recycled concrete is a feasible alternative for the sustainable management of this waste.

Review of high-level waste form properties. [146 bibliographies

Energy Technology Data Exchange (ETDEWEB)

Rusin, J.M.

1980-12-01

This report is a review of waste form options for the immobilization of high-level-liquid wastes from the nuclear fuel cycle. This review covers the status of international research and development on waste forms as of May 1979. Although the emphasis in this report is on waste form properties, process parameters are discussed where they may affect final waste form properties. A summary table is provided listing properties of various nuclear waste form options. It is concluded that proposed waste forms have properties falling within a relatively narrow range. In regard to crystalline versus glass waste forms, the conclusion is that either glass of crystalline materials can be shown to have some advantage when a single property is considered; however, at this date no single waste form offers optimum properties over the entire range of characteristics investigated. A long-term effort has been applied to the development of glass and calcine waste forms. Several additional waste forms have enough promise to warrant continued research and development to bring their state of development up to that of glass and calcine. Synthetic minerals, the multibarrier approach with coated particles in a metal matrix, and high pressure-high temperature ceramics offer potential advantages and need further study. Although this report discusses waste form properties, the total waste management system should be considered in the final selection of a waste form option. Canister design, canister materials, overpacks, engineered barriers, and repository characteristics, as well as the waste form, affect the overall performance of a waste management system. These parameters were not considered in this comparison.

Determination of the Structure of Vitrified Hydroceramic/CBC Waste Form Glasses Manufactured from DOE Reprocessing Waste

International Nuclear Information System (INIS)

Scheetz, B.E.; White, W. B.; Chesleigh, M.; Portanova, A.; Olanrewaju, J.

2005-01-01

The selection of a glass-making option for the solidification of nuclear waste has dominated DOE waste form programs since the early 1980's. Both West Valley and Savannah River are routinely manufacturing glass logs from the high level waste inventory in tank sludges. However, for some wastes, direct conversion to glass is clearly not the optimum strategy for immobilization. INEEL, for example, has approximately 4400 m 3 of calcined high level waste with an activity that produces approximately 45 watts/m 3 , a rather low concentration of radioactive constituents. For these wastes, there is value in seeking alternatives to glass. An alternative approach has been developed and the efficacy of the process demonstrated that offers a significant savings in both human health and safety exposures and also a lower cost relative to the vitrification option. The alternative approach utilizes the intrinsic chemical reactivity of the highly alkaline waste with the addition of aluminosilicate admixtures in the appropriate proportions to form zeolites. The process is one in which a chemically bonded ceramic is produced. The driving force for reaction is derived from the chemical system itself at very modest temperatures and yet forms predominantly crystalline phases. Because the chemically bonded ceramic requires an aqueous medium to serve as a vehicle for the chemical reaction, the proposed zeolite-containing waste form can more adequately be described as a hydroceramic. The hydrated crystalline materials are then subject to hot isostatic pressing (HIP) which partially melts the material to form a glass ceramic. The scientific advantages of the hydroceramic/CBC approach are: (1) Low temperature processing; (2) High waste loading and thus only modest volumetric bulking from the addition of admixtures; (3) Ability to immobilize sodium; (4) Ability to handle low levels of nitrate (2-3% NO 3 - ); (5) The flexibility of a vitrifiable waste; and (6) A process that is based on an

Zirconium phosphate waste forms for low-temperature stabilization of cesium-137-containing waste streams

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Tlustochowicz.

1996-04-01

Novel chemically bonded phosphate ceramics are being developed and fabricated for low-temperature stabilization and solidification of waste streams that are not amenable to conventional high-temperature stabilization processes because volatiles are present in the wastes. A composite of zirconium-magnesium phosphate has been developed and shown to stabilize ash waste contaminated with a radioactive surrogate of 137 Cs. Excellent retainment of cesium in the phosphate matrix system was observed in Toxicity Characteristic Leaching Procedure tests. This was attributed to the capture of cesium in the layered zirconium phosphate structure by intercalation ion-exchange reaction. But because zirconium phosphate has low strength, a novel zirconium/magnesium phosphate composite waste form system was developed. The performance of these final waste forms, as indicated by compression strength and durability in aqueous environments, satisfy the regulatory criteria. Test results indicate that zirconium-magnesium-phosphate-based final waste forms present a viable technology for treatment and solidification of cesium-contaminated wastes

Characterization of granite waste for use in red ceramic

International Nuclear Information System (INIS)

Aguiar, M.C.; Monteiro, S.N.; Vieira, C.M.F.; Borlini, M.C.

2011-01-01

This work aims to study the characterization of the granite waste from the city of Santo Antonio de Padua-RJ for the use in red ceramic. The chemical, physical and morphological characterization of the waste was performed by chemical analysis, X-ray diffraction, particle size distribution, thermal analysis and scanning electron microscopy (SEM). The results indicated that this waste is a material with great potential to be used as a component of ceramic body due to its capacity to act as flux during the firing, and to improve the properties of the ceramic when is incorporate. (author)

Application of the coal-mining waste in building ceramics production

Directory of Open Access Journals (Sweden)

Vaysman Yakov Iosifovich

Full Text Available In the process of construction ceramics production a substantial quantity of non-renewable natural resources - clays - are used. One of the ways of science development in building materials production is investigation of the possibility of regular materials production using technogenic waste. Application of coal-mining waste (technogenic raw material in charge composition for production of ceramic products provides rational use of fuel, contributes to implementation of resource saving technologies on construction materials production enterprises. Though science development on revealing new raw material sources should be conducted with account for safety, reliability, technical, ecological and economical sides of the problem, which is especially current. The article deals with the problem of coal-mining waste usage in building ceramics production instead of fresh primary component (clay, fluxes, thinning agents and combustible additives. The interdependence between the density and shrinkage of the ceramic products and the amount and quality of coal-mining waste in its composition was established. The optimal proportion of coal-mining waste and clay in building ceramics production was estimated.

External Criticality Risk of Immobilized Plutonium Waste Form in a Geologic Repository

International Nuclear Information System (INIS)

McClure, J.

2001-01-01

This purpose of this technical report is to provide a comprehensive summary of the waste package (WP) external criticality-related risk of the Plutonium Disposition ceramic waste form, which is being developed and evaluated by the Office of Fissile Materials Disposition of the United States Department of Energy (DOE). Potential accumulation of the fissile materials, 239 Pu and 235 U, in rock formations having a favorable chemical environment for such actions, requires analysis because autocatalytic configurations, while unlikely to form, never-the-less have consequences which are undesirable and require evaluation. Secondly, the WP design has evolved necessitating a re-evaluation of the internal WP degradation scenarios that contribute to the external source terms. The scope of this study includes a summary of the revised WP degradation calculations, a summary of the accumulation mechanisms in fractures and lithophysae in the tuff beneath the WP footprint, and a summary of the criticality risk calculations from any accumulated fissile material. Accumulations of fissile material external to the WP sufficient to pose a potential criticality risk require a deposition mechanism operating over sufficient time to reach required levels. The transporting solution concentrations themselves are well below critical levels (CRWMS 2001e). The ceramic waste form consists of Pu immobilized in ceramic disks, which would be embedded in High-Level Waste (HLW) glass in the standard HLW glass disposal canister. The ceramic disks would occupy approximately 12% of the HLW canister volume, while most of the remaining 88% of the volume would be occupied by HLW glass

Finite element analysis of ion transport in solid state nuclear waste form materials

Science.gov (United States)

Rabbi, F.; Brinkman, K.; Amoroso, J.; Reifsnider, K.

2017-09-01

Release of nuclear species from spent fuel ceramic waste form storage depends on the individual constituent properties as well as their internal morphology, heterogeneity and boundary conditions. Predicting the release rate is essential for designing a ceramic waste form, which is capable of effectively storing the spent fuel without contaminating the surrounding environment for a longer period of time. To predict the release rate, in the present work a conformal finite element model is developed based on the Nernst Planck Equation. The equation describes charged species transport through different media by convection, diffusion, or migration. And the transport can be driven by chemical/electrical potentials or velocity fields. The model calculates species flux in the waste form with different diffusion coefficient for each species in each constituent phase. In the work reported, a 2D approach is taken to investigate the contributions of different basic parameters in a waste form design, i.e., volume fraction, phase dispersion, phase surface area variation, phase diffusion co-efficient, boundary concentration etc. The analytical approach with preliminary results is discussed. The method is postulated to be a foundation for conformal analysis based design of heterogeneous waste form materials.

Development of crystalline ceramic for immobilization of TRU wastes in V.G. Khlopin Radium Institute

International Nuclear Information System (INIS)

Burakov, B.E.; Anderson, E.B.

1999-01-01

This paper discusses the Radium Institute's experience in the synthesis of crystalline ceramics based on two groups of actinide host-phases: 1) Zircon/zirconia-(Zn, Ac)SiO 4 /(Zr, Ac)O 2 , where Ac=Pu, Np, Am, Cm; 2) Garnet/perovskite-(Y, Gd, Ac) 3 (Al, Ga, Ac,..) 5 O 12 /(Y, Gd, Ac)(Al, Ga)O 3 . The zircon/zirconia ceramic was suggested as an universal waste form for the immobilization of TRU as well as weapon-grade Pu. Because the position of the Russian Ministry of Atomic Energy (Minatom) does not consider weapons Pu as a waste', the Radium Institute proposed the use of the same ceramic (mainly monophase zirconia ) as a Pu-fuel. The garnet/perovskite ceramic was suggested for the immobilization of military TRU wastes of complex chemical composition. The advantage of this ceramic is that Garnet and Perovskite host-phases can incorporate in their lattices not only actinides, but also other elements including neutron absorbers in a broad range of concentration and in different valence state. Sample of zircon/zirconia ceramic were prepared by hot uniaxial pressing (at temperature T=1300, 1400, 1500degC and pressure P=25 MPa) and sintering (at T=1450, 1490, 1500, 1600degC) methods using different types of initial precursor. Samples of garnet/perovskite ceramic were synthesized by melting method at T=2000degC. Ce, U, Gd were used as TRU stimulants for both types of ceramic. One sample of zircon/zirconia ceramic was doped with 10 wt.% of Pu 239 . Physico-chemical features of these ceramics are described. In conclusion we propose that the pressureless technology based on sintering or melting methods be used for the synthesis of ceramics for the immobilization of all types of TRU wastes. (author)

Performance of a Steel/Oxide Composite Waste Form for Combined Waste Steams from Advanced Electrochemical Processes

International Nuclear Information System (INIS)

Indacochea, J. E.; Gattu, V. K.; Chen, X.; Rahman, T.

2017-01-01

The results of electrochemical corrosion tests and modeling activities performed collaboratively by researchers at the University of Illinois at Chicago and Argonne National Laboratory as part of workpackage NU-13-IL-UIC-0203-02 are summarized herein. The overall objective of the project was to develop and demonstrate testing and modeling approaches that could be used to evaluate the use of composite alloy/ceramic materials as high-level durable waste forms. Several prototypical composite waste form materials were made from stainless steels representing fuel cladding, reagent metals representing metallic fuel waste streams, and reagent oxides representing oxide fuel waste streams to study the microstructures and corrosion behaviors of the oxide and alloy phases. Microelectrodes fabricated from small specimens of the composite materials were used in a series of electrochemical tests to assess the corrosion behaviors of the constituent phases and phase boundaries in an aggressive acid brine solution at various imposed surface potentials. The microstructures were characterized in detail before and after the electrochemical tests to relate the electrochemical responses to changes in both the electrode surface and the solution composition. The results of microscopic, electrochemical, and solution analyses were used to develop equivalent circuit and physical models representing the measured corrosion behaviors of the different materials pertinent to long-term corrosion behavior. This report provides details regarding (1) the production of the composite materials, (2) the protocol for the electrochemical measurements and interpretations of the responses of multi-phase alloy and oxide composites, (3) relating corrosion behaviors to microstructures of multi-phase alloys based on 316L stainless steel and HT9 (410 stainless steel was used as a substitute) with added Mo, Ni, and/or Mn, and (4) modeling the corrosion behaviors and rates of several alloy/oxide composite

Performance of a Steel/Oxide Composite Waste Form for Combined Waste Steams from Advanced Electrochemical Processes

Energy Technology Data Exchange (ETDEWEB)

Indacochea, J. E. [Univ. of Illinois, Chicago, IL (United States); Gattu, V. K. [Univ. of Illinois, Chicago, IL (United States); Chen, X. [Univ. of Illinois, Chicago, IL (United States); Rahman, T. [Univ. of Illinois, Chicago, IL (United States)

2017-06-15

The results of electrochemical corrosion tests and modeling activities performed collaboratively by researchers at the University of Illinois at Chicago and Argonne National Laboratory as part of workpackage NU-13-IL-UIC-0203-02 are summarized herein. The overall objective of the project was to develop and demonstrate testing and modeling approaches that could be used to evaluate the use of composite alloy/ceramic materials as high-level durable waste forms. Several prototypical composite waste form materials were made from stainless steels representing fuel cladding, reagent metals representing metallic fuel waste streams, and reagent oxides representing oxide fuel waste streams to study the microstructures and corrosion behaviors of the oxide and alloy phases. Microelectrodes fabricated from small specimens of the composite materials were used in a series of electrochemical tests to assess the corrosion behaviors of the constituent phases and phase boundaries in an aggressive acid brine solution at various imposed surface potentials. The microstructures were characterized in detail before and after the electrochemical tests to relate the electrochemical responses to changes in both the electrode surface and the solution composition. The results of microscopic, electrochemical, and solution analyses were used to develop equivalent circuit and physical models representing the measured corrosion behaviors of the different materials pertinent to long-term corrosion behavior. This report provides details regarding (1) the production of the composite materials, (2) the protocol for the electrochemical measurements and interpretations of the responses of multi-phase alloy and oxide composites, (3) relating corrosion behaviors to microstructures of multi-phase alloys based on 316L stainless steel and HT9 (410 stainless steel was used as a substitute) with added Mo, Ni, and/or Mn, and (4) modeling the corrosion behaviors and rates of several alloy/oxide composite

Titanate ceramics for immobilisation of uranium-rich radioactive wastes arising from {sup 99}Mo production

Energy Technology Data Exchange (ETDEWEB)

Carter, M.L.; Li, H. [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, PMB 1, Menai, Sydney, NSW 2232 (Australia); Zhang, Y. [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, PMB 1, Menai, Sydney, NSW 2232 (Australia)], E-mail: yzx@ansto.gov.au; Vance, E.R.; Mitchell, D.R.G. [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, PMB 1, Menai, Sydney, NSW 2232 (Australia)

2009-02-28

Uranium-rich liquid wastes arising from UO{sub 2} targets which have been neutron-irradiated to generate medical radioisotopes such as {sup 99m}Tc require immobilisation. A pyrochlore-rich hot isostatically pressed titanate ceramic can accommodate at least 40 wt% of such waste expressed on an oxide basis. In this paper, the baseline waste form composition (containing 40 wt% UO{sub 2}) was adjusted in two ways: (a) varying the UO{sub 2} loading with constant precursor oxide materials, (b) varying the precursor composition with constant waste loading of UO{sub 2}. This resulted in the samples having a similar phase assemblage but the amounts of each phase varied. The oxidation states of U in selected samples were determined using diffuse reflection spectroscopy (DRS) and electron energy loss spectroscopy (EELS). Leaching studies showed that there was no significant difference in the normalised elemental release rates and the normalised release rates are comparable with those from synroc-C. This demonstrates that waste forms based on titanate ceramics are robust and flexible for the immobilisation of U-rich waste streams from radioisotope processing.

Macroencapsulation of low-level debris waste with the phosphate ceramic process

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Tlustochowicz, M.; Jeong, S.Y.

1997-03-01

Across the DOE complex, large quantities of contaminated debris and irradiated lead bricks require disposal. The preferred method for disposing of these wastes is macroencapsulation under U.S. Environmental Protection Agency Alternative Treatment Standards. Chemically bonded phosphate ceramics serve as a novel binder, developed at Argonne National Laboratory, for stabilizing and solidifying various low-level mixed wastes. Extremely strong, dense, and impervious to water intrusion, this material was developed with support from the U.S. Department of Energy's Office of Science and Technology (DOE OST). In this investigation, CBPCs have been used to demonstrate macroencapsulation of various contaminated debris wastes, including cryofractured debris, lead bricks, and lead-lined plastic gloves. This paper describes the processing steps for fabricating the waste forms and the results of various characterizations performed on the waste forms. The conclusion is that simple and low-cost CBPCs are excellent material systems for macroencapsulating debris wastes

Validation of new ceramic materials from tungsten mining wastes. Mechanical properties

International Nuclear Information System (INIS)

Duran Suarez, J. A.; Montoya Herrera, J.; Silva, A. P.; Peralbo Cano, R.; Castro-Gomes, J. P.

2014-01-01

New ceramic materials obtained from tungsten mining wastes, from region of Beira Interior in Portugal, with no commercial use, responsible for landscape and environmental problems are presented. These preshaped new ceramic products, prepared in a wide thermal range (800 degree centigrade to 1300 degree centigrade) was evaluated by mechanical test, but also was characterized the starting raw materials: tungsten wastes mining and industrial kaolin. Results, which also include a mineralogical characterization of ceramic products and morphologic evaluation of neoformed by scanning electron microscopy, show firstly, the feasibility of converting a large number of these wastes in marketable ceramics. Thanks to the experimentation carried out, the ability to generate ceramic materials is emphasized, without the presence of mineral clay, due to the particular composition of these waste of mining with content of acid, neutral and basic oxides. (Author)

Treatment of copper industry waste and production of sintered glass-ceramic.

Science.gov (United States)

Coruh, Semra; Ergun, Osman Nuri; Cheng, Ta-Wui

2006-06-01

Copper waste is iron-rich hazardous waste containing heavy metals such as Cu, Zn, Co, Pb. The results of leaching tests show that the concentration of these elements exceeds the Turkish and EPA regulatory limits. Consequently, this waste cannot be disposed of in its present form and therefore requires treatment to stabilize it or make it inert prior to disposal. Vitrification was selected as the technology for the treatment of the toxic waste under investigation. During the vitrification process significant amounts of the toxic organic and inorganic chemical compounds could be destroyed, and at the same time, the metal species are immobilized as they become an integral part of the glass matrix. The copper flotation waste samples used in this research were obtained from the Black Sea Copper Works of Samsun, Turkey. The samples were vitrified after being mixed with other inorganic waste and materials. The copper flotation waste and their glass-ceramic products were characterized by X-ray analysis (XRD), scanning electron microscopy and by the toxicity characteristic leaching procedure test. The products showed very good chemical durability. The glass-ceramics fabricated at 850 degrees C/2 h have a large application potential especially as construction and building materials.

Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component

Science.gov (United States)

Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis

2015-06-09

A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

Accelerated damage studies of titanate ceramics containing simulated PW-4b and JW-A waste

International Nuclear Information System (INIS)

Hart, K.P.; Vance, E.R.; Lumpkin, G.R.; Mitamura, H.; Matsumoto, S.; Banba, T.

1999-01-01

Ceramic waste forms are affected by radiation damage, primarily arising from aloha-decay processes that can lead to volume expansion and amorphization of the component crystalline phases. The understanding of the extent and impact of these effects on the overall durability of the waste form is critical to the prediction of their long-term performance under repository conditions. Since 1985 ANSTO and JAERI have carried out joint studies on the use of 244 Cm to simulate alpha-radiation damage in ceramic waste forms. These studies have focussed on synroc formulations doped with simulated PW-4b and JW-A wastes. The studies have established the relationship between density change and irradiation levels for Synroc containing JW-A and PW-4b wastes. The storage of samples at 200 C halves the rate of decrease in the density of the samples compared to that measured at room temperature. This effect is consistent with that found for natural samples where the amorphization of natural samples stored under crustal conditions is lower, by factors between 2 and 4, than that measured for samples from accelerated doping experiments stored at room temperature. (J.P.N.)

Method of waste stabilization with dewatered chemically bonded phosphate ceramics

Science.gov (United States)

Wagh, Arun; Maloney, Martin D.

2010-06-29

A method of stabilizing a waste in a chemically bonded phosphate ceramic (CBPC). The method consists of preparing a slurry including the waste, water, an oxide binder, and a phosphate binder. The slurry is then allowed to cure to a solid, hydrated CBPC matrix. Next, bound water within the solid, hydrated CBPC matrix is removed. Typically, the bound water is removed by applying heat to the cured CBPC matrix. Preferably, the quantity of heat applied to the cured CBPC matrix is sufficient to drive off water bound within the hydrated CBPC matrix, but not to volatalize other non-water components of the matrix, such as metals and radioactive components. Typically, a temperature range of between 100.degree. C.-200.degree. C. will be sufficient. In another embodiment of the invention wherein the waste and water have been mixed prior to the preparation of the slurry, a select amount of water may be evaporated from the waste and water mixture prior to preparation of the slurry. Another aspect of the invention is a direct anyhydrous CBPC fabrication method wherein water is removed from the slurry by heating and mixing the slurry while allowing the slurry to cure. Additional aspects of the invention are ceramic matrix waste forms prepared by the methods disclosed above.

PRELIMINARY STUDY OF CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

Energy Technology Data Exchange (ETDEWEB)

Fox, K.; Billings, A.; Brinkman, K.; Marra, J.

2010-09-22

The Savannah River National Laboratory (SRNL) developed a series of ceramic waste forms for the immobilization of Cesium/Lanthanide (CS/LN) and Cesium/Lanthanide/Transition Metal (CS/LN/TM) waste streams anticipated to result from nuclear fuel reprocessing. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase ceramics containing hollandite-type phases, perovskites (particularly BaTiO{sub 3}), pyrochlores, zirconolite, and other minor metal titanate phases. Identification of excess Al{sub 2}O{sub 3} via X-ray Diffraction (XRD) and Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS) in the first series of compositions led to a Phase II study, with significantly reduced Al{sub 2}O{sub 3} concentrations and increased waste loadings. Three fabrication methodologies were used, including melting and crystallizing, pressing and sintering, and Spark Plasma Sintering (SPS), with the intent of studying phase evolution under various sintering conditions. XRD and SEM/EDS results showed that the partitioning of the waste elements in the sintered materials was very similar, despite varying stoichiometry of the phases formed. The Phase II compositions generally contained a reduced amount of unreacted Al{sub 2}O{sub 3} as identified by XRD, and had phase assemblages that were closer to the initial targets. Chemical composition measurements showed no significant issues with meeting the target compositions. However, volatilization of Cs and Mo was identified, particularly during melting, since sintering of the pressed pellets and SPS were performed at lower temperatures. Partitioning of some of the waste components was difficult to determine via XRD. SEM/EDS mapping showed that those elements, which were generally present in small concentrations, were well distributed throughout the waste forms. Initial studies of radiation damage tolerance using ion beam irradiation at Los

Cesium incorporation in hollandite-rich multiphasic ceramic waste forms

Energy Technology Data Exchange (ETDEWEB)

Tumurugoti, P.; Clark, B.M. [Kazuo Inamori School of Engineering, The New York State College of Ceramics, Alfred University, Alfred, NY 14802 (United States); Edwards, D.J. [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Amoroso, Jake [Savannah River National Laboratory, Aiken, SC 29808 (United States); Sundaram, S.K. [Kazuo Inamori School of Engineering, The New York State College of Ceramics, Alfred University, Alfred, NY 14802 (United States)

2017-02-15

Hollandite-rich multiphase waste form compositions processed by melt-solidification and spark plasma sintering (SPS) were characterized, compared, and validated for nuclear waste incorporation. Phase identification by x-ray diffraction (XRD) and electron back-scattered diffraction (EBSD) confirmed hollandite as the major phase present in these samples along with perovskite, pyrochlore and zirconolite. Distribution of selected elements observed by wavelength dispersive spectroscopy (WDS) maps indicated that Cs formed a secondary phase during SPS processing, which was considered undesirable. On the other hand, Cs partitioned into the hollandite phase in melt-processed samples. Further analysis of hollandite structure in melt-processed composition by selected area electron diffraction (SAED) revealed ordered arrangement of tunnel ions (Ba/Cs) and vacancies, suggesting efficient Cs incorporation into the lattice.

Glass Ceramic Formulation Data Package

International Nuclear Information System (INIS)

Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

2012-01-01

A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

Evaluation of forms for the immobilization of high-level and transuranic wastes

International Nuclear Information System (INIS)

Schuman, R.P.; Cox, N.D.; Gibson, G.W.; Kelsey, P.V. Jr.

1982-08-01

A figure-of-merit (FOM) analysis has been made of a number of waste forms for solidifying both defense and commercial high-level reprocessing waste (HLW) and transuranic (TRU) wastes. The evaluation includes iron-enriched basalt (IEB), a fusion-produced glass-ceramic, which has not been included in other assessments. For HLW, concrete receives the highest FOM, but may not meet regulatory requirements; IEB and glass are the best choices of the materials that should easily meet regulatory requirements. Concrete waste forms are the best choice for TRU wastes, with IEB a close contender. 116 references, 3 figures, 112 tables

Strontium chloroapatite based glass-ceramics composites for nuclear waste immobilisation

International Nuclear Information System (INIS)

Jena, Hrudananda; Maji, Binoy Kumar; Asuvathraman, R.; Govindan Kutty, K.V.

2013-01-01

Apatites are naturally occurring minerals with a general formula of M 10 (PO 4 ) 6 X 2 , (M= Ca, Sr, Ba, X= OH, Cl, F) with a hexagonal crystal structure (S.G :P6 3 /m) and can accommodate alkaline earth and various other aliovalent cations and anions into its crystal structure. Apatites are also known to have high resistance to leaching of the constituent elements under geological conditions. It may not often be possible to immobilize the whole spectrum of the radioactive waste in a single phase M 10 (PO 4 ) 6 Cl 2 , then a combination of M-chloroapatite encapsulated in borosilicate glass (BSG) can immobilize most of the radwaste elements in the composite glass-ceramic matrix (glass bonded chloroapatite), thus utilizing the immobilizing efficiency of both the ceramic phase and glass. In the present study, the synthesis, characterization and thermo-physical property measurements of the Sr-chloroapatite (SrApCI) and some glass-bonded composites based on it have been investigated. The Sr-chloroapatite glass-ceramics were prepared by solid state reactions among stoichiometric concentrations of apatite forming reagents, 20 wt. % borosilicate glass (BSG), and known concentrations (10, 13 and 16 wt. %) of a simulated waste in chloride form. The products were characterized by XRD to confirm the formation of Sr 10 (PO 4 ) 6 Cl 2 and glass bonded-chloroapatite composites. The surface morphology and qualitative chemical composition of the powders were examined by SEM and EDX. Thermal expansion and glass transition temperature of the matrices were measured by dilatometry. Glass transition temperature of the glass-bonded composites was also examined by differential scanning calorimetry and differential thermal analysis. The 10-16 wt.% waste loaded matrices showed similar thermal expansion as that of SrApCI, indicating the thermal stability of the matrix to chloride waste immobilization. The glass transition temperature of the waste loaded matrices decreases on increasing the

Monazite as a suitable actinide waste form

Energy Technology Data Exchange (ETDEWEB)

Schlenz, Hartmut; Heuser, Julia; Schmitz, Stephan; Bosbach, Dirk [Forschungszentrum Juelich GmbH (Germany). Inst. fuer Energie und Klimaforschung (IEK), Nukleare Entsorgung und Reaktorsicherheit (IEK-6); Neumann, Andreas [Forschungszentrum Juelich GmbH (Germany). Inst. fuer Energie und Klimaforschung (IEK), Nukleare Entsorgung und Reaktorsicherheit (IEK-6); RWTH Aachen Univ. (Germany). Inst. for Crystallography

2013-03-01

The conditioning of radioactive waste from nuclear power plants and in some countries even of weapons plutonium is an important issue for science and society. Therefore the research on appropriate matrices for the immobilization of fission products and actinides is of great interest. Beyond the widely used borosilicate glasses, ceramics are promising materials for the conditioning of actinides like U, Np, Pu, Am, and Cm. Monazite-type ceramics with general composition LnPO{sub 4} (Ln = La to Gd) and solid solutions of monazite with cheralite or huttonite represent important materials in this field. Monazite appears to be a promising candidate material, especially because of its outstanding properties regarding radiation resistance and chemical durability. This article summarizes the most recent results concerning the characterization of monazite and respective solid solutions and the study of their chemical, thermal, physical and structural properties. The aim is to demonstrate the suitability of monazite as a secure and reliable waste form for actinides. (orig.)

Reusing Ceramic Tile Polishing Waste In Paving Block Manufacturing

OpenAIRE

Giordano Penteado; Carmenlucia Santos; de Carvalho; Eduardo Viviani; Cecche Lintz; Rosa Cristina

2016-01-01

Ceramic companies worldwide produce large amounts of polishing tile waste, which are piled up in the open air or disposed of in landfills. These wastes have such characteristics that make them potential substitutes for cement and sand in the manufacturing of concrete products. This paper investigates the use of ceramic tile polishing waste as a partial substitute for cement and sand in the manufacturer of concrete paving blocks. A concrete mix design was defined and then the sand was replaced...

Distribution and Solubility of Radionuclides and Neutron Absorbers in Waste Forms for Disposition of Plutonium Ash and Scraps, Excess Plutonium, and Miscellaneous Spent Nuclear Fuels

International Nuclear Information System (INIS)

Dr. Denis M. Strachan; Dr. David K. Shuh; Dr. Rodney C. Ewing; Dr. Eric R. Vance

2002-01-01

The initial goal of this project was to investigate the solubility of radionuclides in glass and other potential waste forms for the purpose of increasing the waste loading in glass and ceramic waste forms. About one year into the project, the project decided to focus on two potential waste forms - glass at PNNL and initiate ceramics at the Australian Nuclear Science and Technology Organisation (ANSTO)

Stabilities of nuclear waste forms and their geochemical interactions in repositories

International Nuclear Information System (INIS)

White, W.B.

1980-01-01

The stabilities of high-level nuclear waste forms in a repository environment are briefly discussed. The advantages and disadvantages of such waste forms as borosilicate glass, supercalcine ceramics, and synthetic minerals are presented in context with the different rock types which have been proposed as possible host rocks for repositories. It is concluded that the growing geochemical evidence favors the use of a silicate rock repository because of the effectiveness of aluminosilicate rocks as chemical barriers for most radionuclides

Ceramic process and plant design for high-level nuclear waste immobilization

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; De Wames, R.E.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

In the last 3 years, significant advances in ceramic technology for high-level nuclear waste solidification have been made. Product quality in terms of leach-resistance, compositional uniformity, structural integrity, and thermal stability promises to be superior to borosilicate glass. This paper addresses the process effectiveness and preliminary designs for glass and ceramic immobilization plants. The reference two-step ceramic process utilizes fluid-bed calcination (FBC) and hot isostatic press (HIP) consolidation. Full-scale demonstration of these well-developed processing steps has been established at DOE and/or commercial facilities for processing radioactive materials. Based on Savannah River-type waste, our model predicts that the capital and operating cost for the solidification of high-level nuclear waste is about the same for the ceramic and glass options. However, when repository costs are included, the ceramic option potentially offers significantly better economics due to its high waste loading and volume reduction. Volume reduction impacts several figures of merit in addition to cost such as system logistics, storage, transportation, and risk. The study concludes that the ceramic product/process has many potential advantages, and rapid deployment of the technology could be realized due to full-scale demonstrations of FBC and HIP technology in radioactive environments. Based on our finding and those of others, the ceramic innovation not only offers a viable backup to the glass reference process but promises to be a viable future option for new high-level nuclear waste management opportunities

Experimental comparison of alternative solid forms for Savannah River high-level wastes

International Nuclear Information System (INIS)

Stone, J.A.

1981-01-01

Some of the conclusions of this study are: no waste form has a clear advantage; ceramic forms retain uranium best; high-silica glass retains cesium best; all forms retain rare earths (cerium) well; all forms leach incongruently; leaching increases with temperature; effect of leachant is small; and effect of sludge type is small, with exceptions

Characterization of red ceramic pastes incorporated with sugarcane bagasse ash wastes

International Nuclear Information System (INIS)

Faria, K.C.P.; Gurgel, R.F.; Holanda, J.N.F.

2010-01-01

The alcohol industry is one sector that stands out most in the Brazilian agribusiness. Currently there is an increasing demand for sugar and ethanol for use as fuel. The processes of manufacturing these products generate large amounts of waste, the sugarcane bagasse ash waste one of the most abundant. For its chemical and mineralogical characteristics, this waste has aroused the interest of its reuse in the field of red ceramic. This study analyzes the characteristics of a red ceramic paste incorporated with up to 20 wt.% of waste. The following characteristics were performed: chemical composition, X-ray diffraction, particle size, morphology, and Atterberg limits. The results show that the incorporation of sugarcane bagasse ash waste influences the physical-chemical and mineralogical characteristics of red ceramic paste. (author)

Exploring high-strength glass-ceramic materials for upcycling of industrial wastes

Science.gov (United States)

Back, Gu-Seul; Park, Hyun Seo; Seo, Sung Mo; Jung, Woo-Gwang

2015-11-01

To promote the recycling of industrial waste and to develop value-added products using these resources, the possibility of manufacturing glass-ceramic materials of SiO2-CaO-Al2O3 system has been investigated by various heat treatment processes. Glass-ceramic materials with six different chemical compositions were prepared using steel industry slags and power plant waste by melting, casting and heat treatment. The X-ray diffraction results indicated that diopside and anorthite were the primary phases in the samples. The anorthite phase was formed in SiO2-rich material (at least 43 wt%). In CaO-rich material, the gehlenite phase was formed. By the differential scanning calorimetry analyses, it was found that the glass transition point was in the range of 973-1023 K, and the crystallization temperature was in the range of 1123-1223 K. The crystallization temperature increased as the content of Fe2O3 decreased. By the multi-step heat treatment process, the formation of the anorthite phase was enhanced. Using FactSage, the ratio of various phases was calculated as a function of temperature. The viscosities and the latent heats for the samples with various compositions were also calculated by FactSage. The optimal compositions for glass-ceramics materials were discussed in terms of their compressive strength, and micro-hardness.

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

Evaluation and review of alternative waste forms for immobilization of high level radioactive wastes

International Nuclear Information System (INIS)

1980-01-01

The objective of this study was to review the relative merits and potential of 15 (fifteen) alternative waste forms being considered for the solidification and disposal of radioactive wastes. The relative merits of 4 (four) alternative pre-solidification processing approaches were also assessed in this study. A Peer Review Panel composed of 8 (eight) scientists and engineers representing independent, non-DOE laboratories from industry, government, and universities and the disciplines of materials science, ceramics, glass, metallurgy, and geology conducted the review. A numerical rating of alternative waste forms was arrived at individually by the panel members taking into consideration 9 (nine) scientific and 9 (nine) engineering parameters affecting the long term performance and production of waste forms. At a meeting on May 9, 1980, a group ranking for the alternative forms was achieved by averaging the individual scores and discussing the available data base. Three final ranking lists comparing: (A) Present Scientific Merits or Least Risk for Use Today; and (B) Research Priority; and (C) Present and Potential Engineering Practicality were prepared by the Panel. Each waste form in the lists is assigned a value of either (1) Top Rank, (2) Intermediate Rank, or (3) Bottom Rank. A discussion of the relative strengths and weaknesses of the alternative waste forms and recommendations for future program directions is presented in the body of the accompanying Peer Review Panel report

High level waste fixation in cermet form

International Nuclear Information System (INIS)

Kobisk, E.H.; Aaron, W.S.; Quinby, T.C.; Ramey, D.W.

1981-01-01

Commercial and defense high level waste fixation in cermet form is being studied by personnel of the Isotopes Research Materials Laboratory, Solid State Division (ORNL). As a corollary to earlier research and development in forming high density ceramic and cermet rods, disks, and other shapes using separated isotopes, similar chemical and physical processing methods have been applied to synthetic and real waste fixation. Generally, experimental products resulting from this approach have shown physical and chemical characteristics which are deemed suitable for long-term storage, shipping, corrosive environments, high temperature environments, high waste loading, decay heat dissipation, and radiation damage. Although leach tests are not conclusive, what little comparative data are available show cermet to withstand hydrothermal conditions in water and brine solutions. The Soxhlet leach test, using radioactive cesium as a tracer, showed that leaching of cermet was about X100 less than that of 78 to 68 glass. Using essentially uncooled, untreated waste, cermet fixation was found to accommodate up to 75% waste loading and yet, because of its high thermal conductivity, a monolith of 0.6 m diameter and 3.3 m-length would have only a maximum centerline temperature of 29 K above the ambient value

Phase relations in crystalline ceramic nuclear waste forms the system UO/sub 2 + x/-CeO2-ZrO2-ThO2 at 12000C in air

International Nuclear Information System (INIS)

Pepin, J.G.; McCarthy, G.J.

1981-01-01

Steady-state phase relations in the system UO/sub 2 + x/-CeO 2 -ZrO 2 -ThO 2 were determined for application to phase relations in the high-level crystalline ceramic nuclear waste form Supercalcine-Ceramics. Samples were treated at 1200 0 C at an oxygen partial pressure of 0.21 atm and a total pressure of 1 atm. Phase assemblages were found to be composed of cubic solid solutions of the flourite structure type, solid solutions based on ZrO 2 , and orthorhombic solid solutions based on U 3 O 8

Dissolution of crystalline ceramics

International Nuclear Information System (INIS)

White, W.B.

1982-01-01

The present program objectives are to lay out the fundamentals of crystalline waste form dissolution. Nuclear waste ceramics are polycrystalline. An assumption of the work is that to the first order, the release rate of a particular radionuclide is the surface-weighted sum of the release rates of the radionuclide from each crystalline form that contains it. In the second order, of course, there will be synergistic effects. There will be also grain boundary and other microstructural influences. As a first approximation, we have selected crystalline phases one at a time. The sequence of investigations and measurements is: (i) Identification of the actual chemical reactions of dissolution including identification of the solid reaction products if such occur. (ii) The rates of these reactions are then determined empirically to give what may be called macroscopic kinetics. (iii) Determination of the rate-controlling mechanisms. (iv) If the rate is controlled by surface reactions, the final step would be to determine the atomic kinetics, that is the specific atomic reactions that occur at the dissolving interface. Our concern with the crystalline forms are in two areas: The crystalline components of the reference ceramic waste form and related ceramics and the alumino-silicate phases that appear in some experimental waste forms and as waste-rock interaction products. Specific compounds are: (1) Reference Ceramic Phases (zirconolite, magnetoplumbite, spinel, Tc-bearing spinel and perovskite); (2) Aluminosilicate phases (nepheline, pollucite, CsAlSi 5 O 12 , Sr-feldspar). 5 figures, 1 table

Sintered bentonite ceramics for the immobilization of cesium- and strontium-bearing radioactive waste

Science.gov (United States)

Ortega, Luis Humberto

were also tested. The final solid product was a hard dense ceramic with a density that varied from 2.12 g/cm3 for a 19% waste loading with a 1200°C sintering temperature to 3.03 g/cm 3 with a 29% waste loading and sintered at 1100°C. Differential Scanning Calorimetry and Thermal Gravimetric Analysis (DSC-TGA) of the loaded bentonite displayed mass loss steps which were consistent with water losses in pure bentonite. Water losses were complete after dehydroxylation at ˜650°C. No mass losses were evident beyond the dehydroxylation. The ceramic melts at temperatures greater than 1300°C. Light flash analysis found heat capacities of the ceramic to be comparable to those of strontium and barium feldspars as well as pollucite. Thermal conductivity improved with higher sintering temperatures, attributed to lower porosity. Porosity was minimized in 1200°C sinterings. Ceramics with waste loadings less than 25 wt% displayed slump, the lowest waste loading, 15 wt% bloated at a 1200°C sintering. Waste loading above 25 wt% produced smooth uniform ceramics when sintered >1100°C. Sintered bentonite may provide a simple alternative to vitrification and other engineered radioactive waste-forms.

Direct conversion of radioactive and chemical waste containing metals, ceramics, amorphous solids, and organics to glass

International Nuclear Information System (INIS)

Forsberg, C.W.; Beahm, E.C.; Parker, G.W.

1994-01-01

The Glass Material Oxidation and Dissolution System (CMODS) is a new process for direct conversion of radioactive, mixed, and chemical wastes to glass. The wastes can be in the chemical forms of metals, ceramics, amorphous solids, and organics. GMODS destroys organics and it incorporates heavy metals and radionuclides into a glass. Processable wastes may include miscellaneous spent fuels (SF), SF hulls and hardware, plutonium wastes in different forms, high-efficiency particulate air (HEPA) filters, ion-exchange resins, failed equipment, and laboratory wastes. Thermodynamic calculations indicate theoretical feasibility. Small-scale laboratory experiments (< 100 g per test) have demonstrated chemical laboratory feasibility for several metals. Additional work is needed to demonstrate engineering feasibility

Fundamental Thermodynamics of Actinide-Bearing Mineral Waste Forms - Final Report

Energy Technology Data Exchange (ETDEWEB)

Williamson, Mark A.; Ebbinghaus, Bartley B.; Navrotsky, Alexandra

2001-03-01

The end of the Cold War raised the need for the technical community to be concerned with the disposition of excess nuclear weapon material. The plutonium will either be converted into mixed-oxide fuel for use in nuclear reactors or immobilized in glass or ceramic waste forms and placed in a repository. The stability and behavior of plutonium in the ceramic materials as well as the phase behavior and stability of the ceramic material in the environment is not well established. In order to provide technically sound solutions to these issues, thermodynamic data are essential in developing an understanding of the chemistry and phase equilibria of the actinide-bearing mineral waste form materials proposed as immobilization matrices. Mineral materials of interest include zircon, zirconolite, and pyrochlore. High temperature solution calorimetry is one of the most powerful techniques, sometimes the only technique, for providing the fundamental thermodynamic data needed to establish optimum material fabrication parameters, and more importantly understand and predict the behavior of the mineral materials in the environment. The purpose of this project is to experimentally determine the enthalpy of formation of actinide orthosilicates, the enthalpies of formation of actinide substituted zirconolite and pyrochlore, and develop an understanding of the bonding characteristics and stabilities of these materials.

Fundamental Thermodynamics of Actinide-Bearing Mineral Waste Forms - Final Report

International Nuclear Information System (INIS)

Williamson, Mark A.; Ebbinghaus, Bartley B.; Navrotsky, Alexandra

2001-01-01

The end of the Cold War raised the need for the technical community to be concerned with the disposition of excess nuclear weapon material. The plutonium will either be converted into mixed-oxide fuel for use in nuclear reactors or immobilized in glass or ceramic waste forms and placed in a repository. The stability and behavior of plutonium in the ceramic materials as well as the phase behavior and stability of the ceramic material in the environment is not well established. In order to provide technically sound solutions to these issues, thermodynamic data are essential in developing an understanding of the chemistry and phase equilibria of the actinide-bearing mineral waste form materials proposed as immobilization matrices. Mineral materials of interest include zircon, zirconolite, and pyrochlore. High temperature solution calorimetry is one of the most powerful techniques, sometimes the only technique, for providing the fundamental thermodynamic data needed to establish optimum material fabrication parameters, and more importantly understand and predict the behavior of the mineral materials in the environment. The purpose of this project is to experimentally determine the enthalpy of formation of actinide orthosilicates, the enthalpies of formation of actinide substituted zirconolite and pyrochlore, and develop an understanding of the bonding characteristics and stabilities of these materials

Preparation of plutonium waste forms with ICPP calcined high-level waste

Energy Technology Data Exchange (ETDEWEB)

Staples, B.A.; Knecht, D.A. [Lockheed Idaho Technologies Co., Idaho Falls, ID (United States); O`Holleran, T.P. [Argonne National Lab.-West, Idaho Falls, ID (United States)] [and others

1997-05-01

Glass and glass-ceramic forms developed for the immobilization of calcined high-level wastes generated by Idaho Chemical Processing Plant (ICPP) fuel reprocessing activities have been investigated for ability to immobilize plutonium and to simultaneously incorporate calcined waste as an anti-proliferation barrier. Within the forms investigated, crystallization of host phases result in an increased loading of plutonium as well as its incorporation into potentially more durable phases than the glass. The host phases were initially formed and characterized with cerium (Ce{sup +4}) as a surrogate for plutonium (Pu{sup +4}) and samarium as a neutron absorber for criticality control. Verification of the surrogate testing results were then performed replacing cerium with plutonium. All testing was performed with surrogate calcined high-level waste. The results of these tests indicated that a potentially useful host phase, based on zirconia, can be formed either by devitrification or solid state reaction in the glass studied. This phase incorporates plutonium as well as samarium and the calcined waste becomes part of the matrix. Its ease of formation makes it potentially useful in excess plutonium dispositioning. Other durable host phases for plutonium and samarium, including zirconolite and zircon have been formed from zirconia or alumina calcine through cold press-sintering techniques and hot isostatic pressing. Host phase formation experiments conducted through vitrification or by cold press-sintering techniques are described and the results discussed. Recommendations are given for future work that extends the results of this study.

Preparation of plutonium waste forms with ICPP calcined high-level waste

International Nuclear Information System (INIS)

Staples, B.A.; Knecht, D.A.; O'Holleran, T.P.

1997-05-01

Glass and glass-ceramic forms developed for the immobilization of calcined high-level wastes generated by Idaho Chemical Processing Plant (ICPP) fuel reprocessing activities have been investigated for ability to immobilize plutonium and to simultaneously incorporate calcined waste as an anti-proliferation barrier. Within the forms investigated, crystallization of host phases result in an increased loading of plutonium as well as its incorporation into potentially more durable phases than the glass. The host phases were initially formed and characterized with cerium (Ce +4 ) as a surrogate for plutonium (Pu +4 ) and samarium as a neutron absorber for criticality control. Verification of the surrogate testing results were then performed replacing cerium with plutonium. All testing was performed with surrogate calcined high-level waste. The results of these tests indicated that a potentially useful host phase, based on zirconia, can be formed either by devitrification or solid state reaction in the glass studied. This phase incorporates plutonium as well as samarium and the calcined waste becomes part of the matrix. Its ease of formation makes it potentially useful in excess plutonium dispositioning. Other durable host phases for plutonium and samarium, including zirconolite and zircon have been formed from zirconia or alumina calcine through cold press-sintering techniques and hot isostatic pressing. Host phase formation experiments conducted through vitrification or by cold press-sintering techniques are described and the results discussed. Recommendations are given for future work that extends the results of this study

Porous ceramics achievement by soybean and corn agricultural waste insertion

International Nuclear Information System (INIS)

Valdameri, C.Z.; Ank, A.; Zatta, L.; Anaissi, F.J.

2014-01-01

Porous ceramic materials are produced by incorporating organic particles and stable foams. Generally it improves low thermal conductivity, which gives thermal comfort for buildings. The southwest region of Parana state is one of the largest producers of grains in Brazil, this causes the disposal of a large amount of waste in the agricultural processing. This paper presents the characterization of porous ceramics produced from clay minerals and agricultural waste (soybeans and corn). The precursor was characterized by X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) techniques. For the ceramic materials produced, characterizations about density, water absorption, tensile strength by diametrical compression strength and flexural strength curves was performed. The results showed high possibility of industrial/commercial application because the ceramic materials were produced from low costs precursors leading to ceramic products with properties of interest in construction. (author)

Support for DOE program in mineral waste-form development

International Nuclear Information System (INIS)

Palmour, H. III; Hare, T.M.; Russ, J.C.; Batchelor, A.D.; Paisley, M.J.; Freed, L.E.

1982-09-01

This research investigation relates to sintered simulation ceramic waste forms of the generic SYNROC compositional type. Though they have been formulated with simulated wastes only, they serve as prototypes for potential hot, processed, crystalline waste forms whose combined thermodynamic stability and physical integrity are considered to render them capable of long-term imobilization of high-level radwastes under deep geologic disposal conditions. The problems involved are nontrivial, largely because of the very complex nature of the radwastes: a typical waste stream would contain more than 31 cation species. When the stabilizing matrix constituents are included, the final batch composition must successfully account (and find substitutional homes for some 35 different cation species. One of the important objectives of this study thus has been to develop a computer-based method for simulating these complex ion substitutions, and for calculating the resultant phase demands and batch formulations. Primary goals of the study have been (1) use of that computer simulation capability to incorporate rationally the radwaste ions from a specific waste stream (PW-7a) into the available SYNROC lattice sites and (2) utilization of existing ceramic processing and sintering methodologies to assure (and to understand) the attainment of high density, fine microstructure, full phase development and other features of the sintered product which are known to relate directly to its integrity and leach resistance. Though improved resistance to leaching has been a continuing goal, time and budget constraints have precluded initiation of any leachability studies of these new compositions during this contract period. 27 references, 15 figures, 6 tables

Sulphuric Acid Resistant of Self Compacted Geopolymer Concrete Containing Slag and Ceramic Waste

Directory of Open Access Journals (Sweden)

Shafiq I.

2017-01-01

Full Text Available Malaysia is a one of the developing countries where the constructions of infrastructure is still ongoing, resulting in a high demand for concrete. In order to gain sustainability factors in the innovations for producing concrete, geopolymer concrete containing granulated blast-furnace slag and ceramics was selected as a cement replacement in concrete for this study. Since Malaysia had many ceramic productions and uses, the increment of the ceramic waste will also be high. Thus, a new idea to reuse this waste in construction materials have been tested by doing research on this waste. Furthermore, a previous research stated that Ordinary Portland Cement concrete has a lower durability compared to the geopolymer concrete. Geopolymer binders have been reported as being acid resistant and thus are a promising and alternative binder for sewer pipe manufacture. Lack of study regarding the durability of the geopolymer self-compacting concrete was also one of the problems. The waste will be undergoing a few processes in the laboratory in order to get it in the best form before undergoing the next process as a binder in geopolymer concrete. This research is very significant in order to apply the concept of sustainability in the construction field. In addition, the impact of this geopolymer binder is that it emits up to nine times less CO2 than Portland Cement.

Development of new ceramic materials from the waste of serpentinite and red clay

International Nuclear Information System (INIS)

Presotto, P.; Mymrine, V.

2012-01-01

The objective of this work is to develop new ceramic materials using serpentine and glass waste and clay red. The raw materials were characterized through morphological, granulometric, mineralogical and chemical analysis. Six formulations have been developed based on the serpentine and red clay, which three of the six compositions have been adjusted with the addition of residual glass. The ceramic bodies were formed by uniaxial pressing and subjected to burn in an electric oven at temperatures of 1100 ° C, 1200 ° C, 1250 ° C and 1300 ° C. The ceramic samples obtained this way were characterized according to their physical properties (specific mass and linear retraction) and the mechanical (three points bending strength). The final properties varied according to the proportions of raw materials and firing temperature. In general, the different formulations fit the standards for traditional ceramics such as tiles and ceramic blocks. (author)

A review on waste heat recovery from exhaust in the ceramics industry

Science.gov (United States)

Delpech, Bertrand; Axcell, Brian; Jouhara, Hussam

2017-11-01

Following the energy crisis in 1980, many saving technologies have been investigated with attempts to implement them into various industries, one of them is the field of ceramic production. In order to comply with energy saving trends and environmental issues, the European ceramic industry sector has developed energy efficient systems which reduced significantly production time and costs and reduced total energy consumption. The last achievement is of great importance as the energy consumption of the ceramic process accounts for a significant percentage of the total production costs. More precisely, the firing stage consumes the highest amount of energy during the whole ceramic production process. The use of roller kilns, fired by natural gas, involves a loss of 50% of the input energy via the flue gas and the cooling gas exhausts. This review paper briefly describes the production process of the different ceramic products, with a focus on the ceramic sector in Europe. Due to the limited on waste heat recovery in the ceramic industry, other high temperature waste heat recovery applications are considered in the paper, such as in concrete and steel production, which could have a potential use in the ceramic industry. The state of the art technologies used in the ceramics industry are reviewed with a special interest in waste heat recovery from the ceramic process exhaust stacks and energy saving technologies.

Development of a technical process concerning the immobilisation of nuclear waste by embedding into ceramic matrix

International Nuclear Information System (INIS)

Schubert, G.; Krause, H.

1993-12-01

Ceramic is considered a highly qualified matrix for the embedding of all radioactive waste concentrates arising from reprocessing and fabricating UO 2 /PuO 2 -mixed oxide fuel elements and it may take up all long-lived or highly active radionuclides. Parallel to product development a technically feasible process has been started. The wastes are mixed with the ceramics-forming agents in a wet medium. A double-shaft extruder may be used. Backfitting of the extruder for use in a hot cell may be carried out easily. Experiments are presented and conceptions developed as to how the facility may be designed under aggravated boundary conditions of irradiation and remote handling. The process consists of the following stages: Preliminary treatment of the four waste suspensions, without dehydration; continuous dosage into a double-shaft extruder, where preliminary drying and then addition of the fifth waste type (dry ash) as well as of the mixture of ceramics-forming agents takes place; mixing and preferably extrusion. Heat treatment from the drying and calcination temperatures up to the sintering temperature of 1250-1300 C in a stationary heated electric furnace, filling of the hot material into canisters, filling of the cavities with liquid glas, and sealing of the cansiters. Except for an experiment with dissolver residues, all experiments were inactive. Conventional devices were applied with the aim of investigated their suitability for the process as well as for the conditions of remote handling and inrradiation. A facility, which was to be located downstream of a 350 t/a reprocessing plant, would have to have a throughput of about 40 kg/h ceramic product or 6 canisters per day. (orig./HP) [de

MINERALIZATION OF RADIOACTIVE WASTES BY FLUIDIZED BED STEAM REFORMING (FBSR): COMPARISONS TO VITREOUS WASTE FORMS, AND PERTINENT DURABILITY TESTING

International Nuclear Information System (INIS)

Jantzen, C.

2008-01-01

The Savannah River National Laboratory (SRNL) was requested to generate a document for the Washington State Department of Ecology and the U.S. Environmental Protection Agency that would cover the following topics: (1) A description of the mineral structures produced by Fluidized Bed Steam Reforming (FBSR) of Hanford type Low Activity Waste (LAW including LAWR which is LAW melter recycle waste) waste, especially the cage structured minerals and how they are formed. (2) How the cage structured minerals contain some contaminants, while others become part of the mineral structure (Note that all contaminants become part of the mineral structure and this will be described in the subsequent sections of this report). (3) Possible contaminant release mechanisms from the mineral structures. (4) Appropriate analyses to evaluate these release mechanisms. (5) Why the appropriate analyses are comparable to the existing Hanford glass dataset. In order to discuss the mineral structures and how they bond contaminants a brief description of the structures of both mineral (ceramic) and vitreous waste forms will be given to show their similarities. By demonstrating the similarities of mineral and vitreous waste forms on atomic level, the contaminant release mechanisms of the crystalline (mineral) and amorphous (glass) waste forms can be compared. This will then logically lead to the discussion of why many of the analyses used to evaluate vitreous waste forms and glass-ceramics (also known as glass composite materials) are appropriate for determining the release mechanisms of LAW/LAWR mineral waste forms and how the durability data on LAW/LAWR mineral waste forms relate to the durability data for LAW/LAWR glasses. The text will discuss the LAW mineral waste form made by FBSR. The nanoscale mechanism by which the minerals form will be also be described in the text. The appropriate analyses to evaluate contaminant release mechanisms will be discussed, as will the FBSR test results to

XPS Investigation of ceramic matrixes for disposal of long-living radioactive waste products

Directory of Open Access Journals (Sweden)

Teterin Yury A.

2004-01-01

Full Text Available The synthesis of ceramic matrixes for the long-term storage of highly active radionuclide wastes and determination of physical and chemical forms of radionuclides in them is one of the important problems in radioecology. It enables to create purpose fully materials for the long-term storage of radionuclides. In the present work the samples of ceramics [CaCe0.9Ti2O6.8(I and CaCeTi2O7(II}] formed under various conditions were investigated with the X-ray photo electron spectroscopy. It is necessary for synthesis of ceramic matrixes, for the disposal of the plutonium and others tetravalent actinides. A technique was developed for the determination of cerium oxidation state (Ce3+ and Ce4+ on the basis of the X-ray photo electron spectroscopy spectral structure characteristics. It was established that the sample (I formed at 300 MPa and T = 1400 °C in the air atmosphere contained on the surface two types of cerium ions in the ratio – 63 atomic % of Ce3+ and 37 atomic % of Ce4+, and the sample (II formed at 300 MPa and T= 1300 °C in the oxygen atmosphere contained on its surface two types of cerium ions also, but in the ratio – 36 atomic % of Ce3+ and 64 atomic % of Ce4+. It was established that on the surface of the studied ceramics carbonates of calcium and/or cerium could be formed under influence of the environment that leads to the destruction of ceramics.

Recycling ceramic industry wastes in sound absorbing materials

Directory of Open Access Journals (Sweden)

C. Arenas

2016-10-01

Full Text Available The scope of this investigation is to develop a material mainly composed (80% w/w of ceramic wastes that can be applied in the manufacture of road traffic noise reducing devices. The characterization of the product has been carried out attending to its acoustic, physical and mechanical properties, by measuring the sound absorption coefficient at normal incidence, the open void ratio, density and compressive strength. Since the sound absorbing behavior of a porous material is related to the size of the pores and the thickness of the specimen tested, the influence of the particle grain size of the ceramic waste and the thickness of the samples tested on the properties of the final product has been analyzed. The results obtained have been compared to a porous concrete made of crushed granite aggregate as a reference commercial material traditionally used in similar applications. Compositions with coarse particles showed greater sound absorption properties than compositions made with finer particles, besides presenting better sound absorption behavior than the reference porous concrete. Therefore, a ceramic waste-based porous concrete can be potentially recycled in the highway noise barriers field.

Preliminary evaluation of alternative forms for immobilization of Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Stone, J.A.; Goforth, S.T. Jr.; Smith, P.K.

1979-12-01

An evaluation of available information on eleven alternative solid forms for immobilization of SRP high-level waste has been completed. Based on the assessment of both product and process characteristics, four forms were selected for more detailed evaluation: (1) borosilicate glass made in the reference process, (2) a high-silica glass made from a porous glass matrix, (3) crystalline ceramics such as supercalcine or SYNROC, and (4) ceramics coated with an impervious barrier. The assessment includes a discussion of product and process characteristics for each of the eleven forms, a cross comparison of these characteristics for the forms, and the bases for selecting the most promising forms for further study

The encapsulation of nuclear waste in a magnesium aluminosilicate glass-ceramic

International Nuclear Information System (INIS)

Luk, K.M.

1999-07-01

The use of Magnesium aluminosilicate (MAS) glass-ceramics for the immobilisation of nuclear waste has been investigated. Nuclear waste is currently immobilised in a borosilicate glass. It is possible that immobilisation in an MAS glass-ceramic will reduce processing temperature of the waste, offer greater thermal and chemical stabilities and chemical durabilities. The primary reason for investigating sintered glass-ceramics is the possible advent of wastes containing high levels of refractory elements such as zirconia from the future reprocessing techniques such as electrochemical dissolution. In the first instance zirconia was used as a simulated waste with the principal of encapsulating zirconia with the minimum of porosity. Attempts were made to encapsulate 0, 20 and 40 volume % of zirconia in MAS sintering at temperatures of around 950 deg. C. It was found that the main cause of porosity was the agglomeration of fine zirconia powder. Three Taguchi experiments to optimise conditions for encapsulation of zirconia in MAS were carried out. In each case 10 volume % of zirconia was encapsulated. A Taguchi L 8 was carried out to optimise thermal conditions and powder characteristics. A Taguchi L 9 was carried out to improve knowledge of the thermal characteristics and an L 16 was carried out to provide information on curvature of thermal parameters and powder particle sizes. The conditions predicted to be optimum from these Taguchi experiments were a temperature of 940 - 960 deg. C, a heating rate of 30 deg. C/min, a hold time of 30 - 50 minutes and particle sizes of 2-4 and ∼ 15μm respectively. Densifications of up to 99% have been observed. Tapping experiments were carried out in an attempt to remove the pressing stage from processing. MAS was tapped into an alumina crucible with and without the addition of a dead weight. Almost fully dense MAS pellets were produced. This is an indication that it may be possible to process glass-ceramic waste forms in their final

Study of Wettability of Clayey Ceramic and Fluorescent Lamp Glass Waste Powders

Science.gov (United States)

Morais, Alline Sardinha Cordeiro; Monteiro, Sergio Neves; Ribeiro, Sebastião; Sardinha, Leonardo Carneiro; Vieira, Carlos Maurício Fontes

The glass tube of spent fluorescent lamps is contaminated with mercury, which might be a serious hazard in the case of conventional recycling by melting with other glasses. A possible solution could be its incorporation into a clay body to fabricate common fired ceramics such as bricks and tiles. The objective of this work is to characterize a type of fluorescent lamp glass waste to be incorporated into a clayey ceramic. The characterization was performed in terms of wettability tests to evaluate the interaction between the surface of the clayey ceramic and glass waste as a function of the firing temperature. The results showed that the contact angle decreased with increasing temperature, reaching a value of 79°, at a temperature of 1100°C, but not sufficient to completely wet the ceramic. However, compatible chemical composition and reduction of porosity by the flow of soft glass waste between the clay particles favor the consolidation of the ceramics structure above 900°C.

Applicability of slags as waste forms for hazardous waste

International Nuclear Information System (INIS)

Bates, J.K.; Buck, E.C.; Dietz, N.L.; Wronkiewicz, D.J.; Feng, X.; Whitworth, C.; Filius, K.; Battleson, D.

1994-01-01

Slags, which are a combination of glassy and ceramic phases, were produced by the Component Development and Integration Facility, using a combination of soil and metal feeds. The slags were tested for durability using accelerated test methods in both water vapor and liquid water for time periods up to 179 days. The results indicated that under both conditions there was little reaction of the slag, in terms of material released to solution, or the reaction of the slag to form secondary mineral phases. The durability of the slags tested exceeded that of current high-level nuclear glass formulations and are viable materials, for waste disposal

Use of basaltic waste as red ceramic raw material

Directory of Open Access Journals (Sweden)

T. M. Mendes

Full Text Available Abstract Nowadays, environmental codes restrict the emission of particulate matters, which result in these residues being collected by plant filters. This basaltic waste came from construction aggregate plants located in the Metropolitan Region of Londrina (State of Paraná, Brazil. Initially, the basaltic waste was submitted to sieving (< 75 μm and the powder obtained was characterized in terms of density and particle size distribution. The plasticity of ceramic mass containing 0%, 10%, 20%, 30%, 40% and 50% of basaltic waste was measured by Atterberg method. The chemical composition of ceramic formulations containing 0% and 20% of basaltic waste was determined by X-ray fluorescence. The prismatic samples were molded by extrusion and fired at 850 °C. The specimens were also tested to determine density, water absorption, drying and firing shrinkages, flexural strength, and Young's modulus. Microstructure evaluation was conducted by scanning electron microscopy, X-ray diffraction, and mercury intrusion porosimetry. Basaltic powder has similar physical and chemical characteristics when compared to other raw materials, and contributes to ceramic processing by reducing drying and firing shrinkage. Mechanical performance of mixtures containing basaltic powder is equivalent to mixtures without waste. Microstructural aspects such as pore size distribution were modified by basaltic powder; albite phase related to basaltic powder was identified by X-ray diffraction.

Glass Ceramics Composites Fabricated from Coal Fly Ash and Waste Glass

International Nuclear Information System (INIS)

Angjusheva, B.; Jovanov, V.; Srebrenkoska, V.; Fidancevska, E.

2014-01-01

Great quantities of coal ash are produced in thermal power plants which present a double problem to the society: economical and environmental. This waste is a result of burning of coal at temperatures between 1100-14500C. Fly ash available as fine powder presents a source of important oxides SiO2, Al2O3, Fe2O3, MgO, Na2O, but also consist of small amount of ecologically hazardous oxides such as Cr2O3, NiO, MnO. The combination of the fly ash with waste glass under controlled sintering procedure gave bulk glass-ceramics composite material. The principle of this procedure is presented as a multi barrier concept. Many researches have been conducted the investigations for utilization of fly ash as starting material for various glass–ceramics production. Using waste glass ecologically hazardous components are fixed at the molecular level in the silicate phase and the fabricated new glass-ceramic composites possess significantly higher mechanical properties. The aim of this investigation was to fabricate dense glass ceramic composites using fly ash and waste glass with the potential for its utilization as building material

Waste form development and characterization in pyrometallurgical treatment of spent nuclear fuel

International Nuclear Information System (INIS)

Ackerman, J.

1998-01-01

Electrometallurgical treatment is a compact, inexpensive method that is being developed at Argonne National Laboratory to deal with spent nuclear fuel, primarily metallic and oxide fuels. In this method, metallic nuclear fuel constituents are electrorefined in a molten salt to separate uranium from the rest of the spent fuel. Oxide and other fuels are subjected to appropriate head end steps to convert them to metallic form prior to electrorefining. The treatment process generates two kinds of high-level waste--a metallic and a ceramic waste. Isolation of these wastes has been developed as an integral part of the process. The wastes arise directly from the electrorefiner, and waste streams do not contain large quantities of solvent or other process fluids. Consequently, waste volumes are small and waste isolation processes can be compact and rapid. This paper briefly summarizes waste isolation processes then describes development and characterization of the two waste forms in more detail

Standard test method for splitting tensile strength for brittle nuclear waste forms

CERN Document Server

American Society for Testing and Materials. Philadelphia

1989-01-01

1.1 This test method is used to measure the static splitting tensile strength of cylindrical specimens of brittle nuclear waste forms. It provides splitting tensile-strength data that can be used to compare the strength of waste forms when tests are done on one size of specimen. 1.2 The test method is applicable to glass, ceramic, and concrete waste forms that are sufficiently homogeneous (Note 1) but not to coated-particle, metal-matrix, bituminous, or plastic waste forms, or concretes with large-scale heterogeneities. Cementitious waste forms with heterogeneities >1 to 2 mm and 5 mm can be tested using this procedure provided the specimen size is increased from the reference size of 12.7 mm diameter by 6 mm length, to 51 mm diameter by 100 mm length, as recommended in Test Method C 496 and Practice C 192. Note 1—Generally, the specimen structural or microstructural heterogeneities must be less than about one-tenth the diameter of the specimen. 1.3 This test method can be used as a quality control chec...

Assessment of methods for immobilizing reprocessed radioactive waste

Science.gov (United States)

Murthy, M. K.; Baranyi, A. D.

1980-05-01

Nuclear waste forms presently used for the disposal of high level wastes and other potential waste forms under development were studied. The following waste forms were considered: Borosilicate glass, high silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process was proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage.

Technical area status report for low-level mixed waste final waste forms

International Nuclear Information System (INIS)

Mayberry, J.L.; DeWitt, L.M.; Darnell, R.

1993-08-01

The Final Waste Forms (FWF) Technical Area Status Report (TASR) Working Group, the Vitrification Working Group (WG), and the Performance Standards Working Group were established as subgroups to the FWF Technical Support Group (TSG). The FWF TASR WG is comprised of technical representatives from most of the major DOE sites, the Nuclear Regulatory Commission (NRC), the EPA Office of Solid Waste, and the EPA's Risk Reduction Engineering Laboratory (RREL). The primary activity of the FWF TASR Working Group was to investigate and report on the current status of FWFs for LLNM in this TASR. The FWF TASR Working Group determined the current status of the development of various waste forms described above by reviewing selected articles and technical reports, summarizing data, and establishing an initial set of FWF characteristics to be used in evaluating candidate FWFS; these characteristics are summarized in Section 2. After an initial review of available information, the FWF TASR Working Group chose to study the following groups of final waste forms: hydraulic cement, sulfur polymer cement, glass, ceramic, and organic binders. The organic binders included polyethylene, bitumen, vinyl ester styrene, epoxy, and urea formaldehyde. Section 3 provides a description of each final waste form. Based on the literature review, the gaps and deficiencies in information were summarized, and conclusions and recommendations were established. The information and data presented in this TASR are intended to assist the FWF Production and Assessment TSG in evaluating the Technical Task Plans (TTPs) submitted to DOE EM-50, and thus provide DOE with the necessary information for their FWF decision-making process. This FWF TASR will also assist the DOE and the MWIP in establishing the most acceptable final waste forms for the various LLMW streams stored at DOE facilities

Evaluation and review of alternative waste forms for immobilization of high level radioactive wastes. Report number 3

International Nuclear Information System (INIS)

1981-01-01

A discussion of the relative strengths and weaknesses of the alternative forms and recommendations for future program directions are presented in the body of this report. In addition to the relative ranking, the Peer Review Panel makes the following observations and recommendations: (1) Differences in overall performance of most of the uncoated waste forms are relatively small when compared under approximately equivalent conditions. (2) The increased scientific basis for this class of waste forms has not yet been sufficient to achieve reliably large improvements in waste form performance over the best borosilicate glasses. (3) The increased leach rates at elevated temperatures and the uncertainty regarding mechanisms of leaching under repository conditions continue to indicate that surface temperatures of waste canisters and especially any waste form-water interfaces should be restricted to less than 100 0 C, until more data is available to indicate otherwise. (4) Improvements are noteworthy, but there is still a need for adopting additional standardized tests, standard reference materials, common units and standardized methods of data presentation in the nuclear waste program. (5) Comparative data on leach rates in waters equilibrated with candidate rocks and potential geologic environments are almost non-existent and are essential to establish relevant long term extrapolation of waste form performance.(6) Understanding radiation damage effects on the microstructure and leaching mechanisms of polycrystalline ceramics is still insufficient to judge long term reliability of this class of waste forms. (7) More extensive data on rates and mechanisms of leaching of all waste forms under radiation and repository conditions are needed. (8) Additional studies of fundamental mechanisms controlling long term reliability of glass and alternative waste forms are strongly encouraged

Densified waste form and method for forming

Science.gov (United States)

Garino, Terry J.; Nenoff, Tina M.; Sava Gallis, Dorina Florentina

2015-08-25

Materials and methods of making densified waste forms for temperature sensitive waste material, such as nuclear waste, formed with low temperature processing using metallic powder that forms the matrix that encapsulates the temperature sensitive waste material. The densified waste form includes a temperature sensitive waste material in a physically densified matrix, the matrix is a compacted metallic powder. The method for forming the densified waste form includes mixing a metallic powder and a temperature sensitive waste material to form a waste form precursor. The waste form precursor is compacted with sufficient pressure to densify the waste precursor and encapsulate the temperature sensitive waste material in a physically densified matrix.

An assessment of methods for immobilizing reprocessed radioactive waste

International Nuclear Information System (INIS)

Murthy, M.K.; Baranyi, A.D.

1980-05-01

Nuclear waste forms presently used for the disposal of high-level wastes and other potential waste forms under development were studied using information available in the literature and by visits to the laboratories. The following waste forms were considered: Borosilicate glass, high-silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The following conclusions have been reached: To date the best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process has been proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage. The technological basis for processing ceramic waste forms exists in a well developed state. Nevertheless, adaptation of the technology to continuous hot-cell operation, although feasible, has not been demonstrated. In view of the product potential of ceramic waste forms it is felt that their development should be given emphasis at this time. (auth)

Evaluation of final waste forms and recommendations for baseline alternatives to group and glass

Energy Technology Data Exchange (ETDEWEB)

Bleier, A.

1997-09-01

An assessment of final waste forms was made as part of the Federal Facilities Compliance Agreement/Development, Demonstration, Testing, and Evaluation (FFCA/DDT&E) Program because supplemental waste-form technologies are needed for the hazardous, radioactive, and mixed wastes of concern to the Department of Energy and the problematic wastes on the Oak Ridge Reservation. The principal objective was to identify a primary waste-form candidate as an alternative to grout (cement) and glass. The effort principally comprised a literature search, the goal of which was to establish a knowledge base regarding four areas: (1) the waste-form technologies based on grout and glass, (2) candidate alternatives, (3) the wastes that need to be immobilized, and (4) the technical and regulatory constraints on the waste-from technologies. This report serves, in part, to meet this goal. Six families of materials emerged as relevant; inorganic, organic, vitrified, devitrified, ceramic, and metallic matrices. Multiple members of each family were assessed, emphasizing the materials-oriented factors and accounting for the fact that the two most prevalent types of wastes for the FFCA/DDT&E Program are aqueous liquids and inorganic sludges and solids. Presently, no individual matrix is sufficiently developed to permit its immediate implementation as a baseline alternative. Three thermoplastic materials, sulfur-polymer cement (inorganic), bitumen (organic), and polyethylene (organic), are the most technologically developed candidates. Each warrants further study, emphasizing the engineering and economic factors, but each also has limitations that regulate it to a status of short-term alternative. The crystallinity and flexible processing of sulfur provide sulfur-polymer cement with the highest potential for short-term success via encapsulation. Long-term immobilization demands chemical stabilization, which the thermoplastic matrices do not offer. Among the properties of the remaining

Direct Measurement of Surface Dissolution Rates in Potential Nuclear Waste Forms: The Example of Pyrochlore.

Science.gov (United States)

Fischer, Cornelius; Finkeldei, Sarah; Brandt, Felix; Bosbach, Dirk; Luttge, Andreas

2015-08-19

The long-term stability of ceramic materials that are considered as potential nuclear waste forms is governed by heterogeneous surface reactivity. Thus, instead of a mean rate, the identification of one or more dominant contributors to the overall dissolution rate is the key to predict the stability of waste forms quantitatively. Direct surface measurements by vertical scanning interferometry (VSI) and their analysis via material flux maps and resulting dissolution rate spectra provide data about dominant rate contributors and their variability over time. Using pyrochlore (Nd2Zr2O7) pellet dissolution under acidic conditions as an example, we demonstrate the identification and quantification of dissolution rate contributors, based on VSI data and rate spectrum analysis. Heterogeneous surface alteration of pyrochlore varies by a factor of about 5 and additional material loss by chemo-mechanical grain pull-out within the uppermost grain layer. We identified four different rate contributors that are responsible for the observed dissolution rate range of single grains. Our new concept offers the opportunity to increase our mechanistic understanding and to predict quantitatively the alteration of ceramic waste forms.

DSNF AND OTHER WASTE FORM DEGRADATION ABSTRACTION

International Nuclear Information System (INIS)

Thornton, T.A.

2000-01-01

The purpose of this analysis/model report (AMR) is to select and/or abstract conservative degradation models for DOE-(US. Department of Energy) owned spent nuclear fuel (DSNF) and the immobilized ceramic plutonium (Pu) disposition waste forms for application in the proposed monitored geologic repository (MGR) postclosure Total System Performance Assessment (TSPA). Application of the degradation models abstracted herein for purposes other than TSPA should take into consideration the fact that they are, in general, very conservative. Using these models, the forward reaction rate for the mobilization of radionuclides, as solutes or colloids, away from the waste fondwater interface by contact with repository groundwater can then be calculated. This forward reaction rate generally consists of the dissolution reaction at the surface of spent nuclear fuel (SNF) in contact with water, but the degradation models, in some cases, may also include and account for the physical disintegration of the SNF matrix. The models do not, however, account for retardation, precipitation, or inhibition of the migration of the mobilized radionuclides in the engineered barrier system (EBS). These models are based on the assumption that all components of the DSNF waste form are released congruently with the degradation of the matrix

DSNF and other waste form degradation abstraction

Energy Technology Data Exchange (ETDEWEB)

Thornton, Thomas A.

2000-12-20

The purpose of this analysis/model report (AMR) is to select and/or abstract conservative degradation models for DOE-(US. Department of Energy) owned spent nuclear fuel (DSNF) and the immobilized ceramic plutonium (Pu) disposition waste forms for application in the proposed monitored geologic repository (MGR) postclosure Total System Performance Assessment (TSPA). Application of the degradation models abstracted herein for purposes other than TSPA should take into consideration the fact that they are, in general, very conservative. Using these models, the forward reaction rate for the mobilization of radionuclides, as solutes or colloids, away from the waste fondwater interface by contact with repository groundwater can then be calculated. This forward reaction rate generally consists of the dissolution reaction at the surface of spent nuclear fuel (SNF) in contact with water, but the degradation models, in some cases, may also include and account for the physical disintegration of the SNF matrix. The models do not, however, account for retardation, precipitation, or inhibition of the migration of the mobilized radionuclides in the engineered barrier system (EBS). These models are based on the assumption that all components of the DSNF waste form are released congruently with the degradation of the matrix.

Plutonium immobilization in glass and ceramics

Energy Technology Data Exchange (ETDEWEB)

Knecht, D.A. [Lockheed Martin Idaho Technologies, Idaho Falls (United States); Murphy, W.M. [Southwest Research Institute, San Antonio, TX (United States)

1996-05-01

The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 {degrees}C, a higher temperature (1450 {degrees}C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature.

Plutonium immobilization in glass and ceramics

International Nuclear Information System (INIS)

Knecht, D.A.; Murphy, W.M.

1996-01-01

The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 degrees C, a higher temperature (1450 degrees C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature

Microstructural analysis of ceramic masses with waste kaolin addition for the red ceramic production

International Nuclear Information System (INIS)

Vida, Talita Almeida; Fagury Neto, Elias; Rabelo, Adriano Alves

2010-01-01

Incorporating reject industrial ceramic mixtures has proved viable in the reduction of environmental liabilities. In this study, we sought to study the potential use of ceramic formulations with the addition of tailings from the production of kaolin clay to the region of the city of Maraba-PA. Formulations were obtained with two clays of this region with the addition of up to 60% by weight of kaolin waste. The microstructural analyses were carried out from the preparation of specimens that were sintered at 1000 and 1200 °C with level 3 hours. The samples prepared were used to observe the microstructure by optical microscope, to determine the constituents of each formulation after burning. And later analysis was performed X-rays diffraction, to quantify the phases present. It was observed that increasing the content of the mixture of kaolin clay caused the reaction of kaolinite forming the primary mullite from 1000 ° C. For a firing temperature around 1200 ° C showed the presence of mullite even the addition of 20% kaolin, noting also the presence of secondary kaolinite. (author)

Mineral assemblage transformation of a metakaolin-based waste form after geopolymer encapsulation

Energy Technology Data Exchange (ETDEWEB)

Williams, Benjamin D., E-mail: Benjamin.Williams@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Neeway, James J., E-mail: James.Neeway@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Snyder, Michelle M.V., E-mail: Michelle.ValentaSnyder@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Bowden, Mark E., E-mail: Mark.Bowden@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Amonette, James E., E-mail: Jim.Amonette@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Arey, Bruce W., E-mail: Bruce.Arey@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Pierce, Eric M., E-mail: pierceem@ornl.gov [Oak Ridge National Laboratory, PO Box 2008, MS-6035, Room 372, Oak Ridge, TN 37831 (United States); Brown, Christopher F., E-mail: Christopher.Brown@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States); Qafoku, Nikolla P., E-mail: Nik.Qafoku@pnnl.gov [Pacific Northwest National Laboratory, PO Box 999, MSIN P7-54, Richland, WA 99352 (United States)

2016-05-15

Mitigation of hazardous and radioactive waste can be improved through conversion of existing waste to a more chemically stable and physically robust waste form. One option for waste conversion is the fluidized bed steam reforming (FBSR) process. The resulting FBSR granular material was encapsulated in a geopolymer matrix referred to here as Geo-7. This provides mechanical strength for ease in transport and disposal. However, it is necessary to understand the phase assemblage evolution as a result of geopolymer encapsulation. In this study, we examine the mineral assemblages formed during the synthesis of the multiphase ceramic waste form. The FBSR granular samples were created from waste simulant that was chemically adjusted to resemble Hanford tank waste. Another set of samples was created using Savannah River Site Tank 50 waste simulant in order to mimic a blend of waste collected from 68 Hanford tank. Waste form performance tests were conducted using the product consistency test (PCT), the Toxicity Characteristic Leaching Procedure (TCLP), and the single-pass flow-through (SPFT) test. X-ray diffraction analyses revealed the structure of a previously unreported NAS phase and indicate that monolith creation may lead to a reduction in crystallinity as compared to the primary FBSR granular product. - Highlights: • Simulated Hanford waste was treated by the Fluidized Bed Steam Reformer (FBSR) process. • The FBSR granular product was encapsulated in a geopolymer monolith. • Leach tests were performed to examine waste form performance. • XRD revealed the structure of a previously unreported sodium aluminosilicate phase. • Monolithing of granular waste forms may lead to a reduction in crystallinity.

Equipping a glovebox for waste form testing and characterization of plutonium bearing materials

International Nuclear Information System (INIS)

Noy, M.; Johnson, S.G.; Moschetti, T.L.

1997-01-01

The recent decision by the Department of Energy to pursue a hybrid option for the disposition of weapons plutonium has created the need for additional facilities that can examine and characterize waste forms that contain Pu. This hybrid option consists of the placement of plutonium into stable waste forms and also into mixed oxide fuel for commercial reactors. Glass and glass-ceramic waste forms have a long history of being effective hosts for containing radionuclides, including plutonium. The types of tests necessary to characterize the performance of candidate waste forms include: static leaching experiments on both monolithic and crushed waste forms, microscopic examination, and density determination. Frequently, the respective candidate waste forms must first be produced using elevated temperatures and/or high pressures. The desired operations in the glovebox include, but are not limited to the following: (1) production of vitrified/sintered samples, (2) sampling of glass from crucibles or other vessels, (3) preparing samples for microscopic inspection and monolithic and crushed static leach tests, and (4) performing and analyzing leach tests in situ. This paper will describe the essential equipment and modifications that are necessary to successfully accomplish the goal of outfitting a glovebox for these functions

Development and characterization of new high-level waste form containing LiCl KCl eutectic salts for achieving waste minimization from pyroprocessing

International Nuclear Information System (INIS)

Cho, Yong Zun; Kim, In Tae; Park, Hwan Seo; Ahn, Byeung Gil; Eun, Hee Chul; Son, Seock Mo; Ah, Su Na

2011-12-01

The purpose of this project is to develop new high level waste (HLW) forms and fabrication processes to dispose of active metal fission products that are removed from electrorefiner salts in the pyroprocessing based fuel cycle. The current technology for disposing of active metal fission products in pyroprocessing involves non selectively discarding of fission product loaded salt in a glass-bonded sodalite ceramic waste form. Selective removal of fission products from the molten salt would greatly minimize the amount of HLW generated and methods were developed to achieve selective separation of fission products during a previous I NERI research project (I NERI 2006 002 K). This I NERI project proceeds from the previous project with the development of suitable waste forms to immobilize the separated fission products. The Korea Atomic Energy Research Institute (KAERI) has focused primarily on developing these waste forms using surrogate waste materials, while the Idaho National Laboratory (INL) has demonstrated fabrication of these waste forms using radioactive electrorefiner salts in hot cell facilities available at INL. Testing and characterization of these radioactive materials was also performed to determine the physical, chemical, and durability properties of the waste forms

Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

Energy Technology Data Exchange (ETDEWEB)

Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

2012-09-30

A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

Feasibility of using ceramic furnace wastes in cement composites

International Nuclear Information System (INIS)

Fazzan, J.V.; Sanches, A.O.; Akasaki, J.L.; Malmonge, J.A.

2016-01-01

Currently, the region of Epitacio-SP President is classified as Paulista West Center in the production of ceramic tiles and bricks. However, as these industries have also generated environmental impacts in the production process with the generation of waste, the construction industries presents as great potential to absorb a large portion of these materials, called Pozzolans. In this sense, the research aims to study the characterization of Ceramic Furnace Wastes (CFC) and the evaluation of their reactivity. Mortar specimens were molded with different waste percentages in partial replacement of Portland cement, for analysis of compressive strength and capillary water absorption test. The characterization results show that important properties can be obtained by the preparation conditions of ashes, besides obtaining resistant activity index higher than expected by technical standards when using the material in replacement of Portland cement. (author)

Use of waste ceramics in adsorption technologies

Czech Academy of Sciences Publication Activity Database

Doušová, B.; Koloušek, D.; Keppert, M.; Machovic, V.; Lhotka, M.; Urbanová, Martina; Brus, Jiří; Holcova, L.

2016-01-01

Roč. 134, Part 2 (2016), s. 145-152 ISSN 0169-1317 R&D Projects: GA ČR(CZ) GA13-24155S Institutional support: RVO:61389013 Keywords : waste ceramics * brick dust * toxic cations Subject RIV: JN - Civil Engineering Impact factor: 3.101, year: 2016

Performance of high level waste forms and engineered barriers under repository conditions

International Nuclear Information System (INIS)

1991-02-01

The IAEA initiated in 1977 a co-ordinated research programme on the ''Evaluation of Solidified High-Level Waste Forms'' which was terminated in 1983. As there was a continuing need for international collaboration in research on solidified high-level waste form and spent fuel, the IAEA initiated a new programme in 1984. The new programme, besides including spent fuel and SYNROC, also placed greater emphasis on the effect of the engineered barriers of future repositories on the properties of the waste form. These engineered barriers included containers, overpacks, buffer and backfill materials etc. as components of the ''near-field'' of the repository. The Co-ordinated Research Programme on the Performance of High-Level Waste Forms and Engineered Barriers Under Repository Conditions had the objectives of promoting the exchange of information on the experience gained by different Member States in experimental performance data and technical model evaluation of solidified high level waste forms, components of the waste package and the complete waste management system under conditions relevant to final repository disposal. The programme includes studies on both irradiated spent fuel and glass and ceramic forms as the final solidified waste forms. The following topics were discussed: Leaching of vitrified high-level wastes, modelling of glass behaviour in clay, salt and granite repositories, environmental impacts of radionuclide release, synroc use for high--level waste solidification, leachate-rock interactions, spent fuel disposal in deep geologic repositories and radionuclide release mechanisms from various fuel types, radiolysis and selective leaching correlated with matrix alteration. Refs, figs and tabs

Standard test methods for determining chemical durability of nuclear, hazardous, and mixed waste glasses and multiphase glass ceramics: The product consistency test (PCT)

CERN Document Server

American Society for Testing and Materials. Philadelphia

2002-01-01

1.1 These product consistency test methods A and B evaluate the chemical durability of homogeneous glasses, phase separated glasses, devitrified glasses, glass ceramics, and/or multiphase glass ceramic waste forms hereafter collectively referred to as “glass waste forms” by measuring the concentrations of the chemical species released to a test solution. 1.1.1 Test Method A is a seven-day chemical durability test performed at 90 ± 2°C in a leachant of ASTM-Type I water. The test method is static and conducted in stainless steel vessels. Test Method A can specifically be used to evaluate whether the chemical durability and elemental release characteristics of nuclear, hazardous, and mixed glass waste forms have been consistently controlled during production. This test method is applicable to radioactive and simulated glass waste forms as defined above. 1.1.2 Test Method B is a durability test that allows testing at various test durations, test temperatures, mesh size, mass of sample, leachant volume, a...

Chemical and mechanical performance properties for various final waste forms -- PSPI scoping study

International Nuclear Information System (INIS)

Farnsworth, R.K.; Larsen, E.D.; Sears, J.W.; Eddy, T.L.; Anderson, G.L.

1996-09-01

The US DOE is obtaining data on the performance properties of the various final waste forms that may be chosen as primary treatment products for the alpha-contaminated low-level and transuranic waste at the INEL's Transuranic Storage Area. This report collects and compares selected properties that are key indicators of mechanical and chemical durability for Portland cement concrete, concrete formed under elevated temperature and pressure, sulfur polymer cement, borosilicate glass, and various forms of alumino-silicate glass, including in situ vitrification glass and various compositions of iron-enriched basalt (IEB) and iron-enriched basalt IV (IEB4). Compressive strength and impact resistance properties were used as performance indicators in comparative evaluation of the mechanical durability of each waste form, while various leachability data were used in comparative evaluation of each waste form's chemical durability. The vitrified waste forms were generally more durable than the non-vitrified waste forms, with the iron-enriched alumino-silicate glasses and glass/ceramics exhibiting the most favorable chemical and mechanical durabilities. It appears that the addition of zirconia and titania to IEB (forming IEB4) increases the leach resistance of the lanthanides. The large compositional ranges for IEB and IEB4 more easily accommodate the compositions of the waste stored at the INEL than does the composition of borosilicate glass. It appears, however, that the large potential variation in IEB and IEB4 compositions resulting from differing waste feed compositions can impact waste form durability. Further work is needed to determine the range of waste stream feed compositions and rates of waste form cooling that will result in acceptable and optimized IEB or IEB4 waste form performance. 43 refs

Pyrochlore as nuclear waste form. Actinide uptake and chemical stability

International Nuclear Information System (INIS)

Finkeldei, Sarah Charlotte

2015-01-01

Radioactive waste is generated by many different technical and scientific applications. For the past decades, different waste disposal strategies have been considered. Several questions on the waste disposal strategy remain unanswered, particularly regarding the long-term radiotoxicity of minor actinides (Am, Cm, Np), plutonium and uranium. These radionuclides mainly arise from high level nuclear waste (HLW), specific waste streams or dismantled nuclear weapons. Although many countries have opted for the direct disposal of spent fuel, from a scientific and technical point of view it is imperative to pursue alternative waste management strategies. Apart from the vitrification, especially for trivalent actinides and Pu, crystalline ceramic waste forms are considered. In contrast to glasses, crystalline waste forms, which are chemically and physically highly stable, allow the retention of radionuclides on well-defined lattice positions within the crystal structure. Besides polyphase ceramics such as SYNROC, single phase ceramics are considered as tailor made host phases to embed a specific radionuclide or a specific group. Among oxidic single phase ceramics pyrochlores are known to have a high potential for this application. This work examines ZrO 2 based pyrochlores as potential nuclear waste forms, which are known to show a high aqueous stability and a high tolerance towards radiation damage. This work contributes to (1) understand the phase stability field of pyrochlore and consequences of non-stoichiometry which leads to pyrochlores with mixed cationic sites. Mixed cationic occupancies are likely to occur in actinide-bearing pyrochlores. (2) The structural uptake of radionuclides themselves was studied. (3) The chemical stability and the effect of phase transition from pyrochlore to defect fluorite were probed. This phase transition is important, as it is the result of radiation damage in ZrO 2 based pyrochlores. ZrO 2 - Nd 2 O 3 pellets with pyrochlore and defect

Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

International Nuclear Information System (INIS)

Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

1986-07-01

During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system

Immobilization of transuranic sludge in glass-ceramic materials

International Nuclear Information System (INIS)

Welch, J.M.; Schuman, R.P.; Flinn, J.E.

1982-03-01

Studies were performed to determine the effectiveness of glass-ceramic waste forms, particularly iron-enriched basalt, for immobilizing transuranic waste sludges from the Rocky Flats plant operations. Two sludges were used in the study - one was nonradioactive and the other contained approx. 2200 dps/mg of 241 Am. The glass-ceramic waste forms were produced from laboratory-scale melting operations with subsequent controlled cooling. The waste forms were examined to assess the microstructures which resulted from systematically varied compositions and controlled cooling sequences. Leach tests in deionized water were performed on small monolithic specimens of the various glass-ceramic materials. The test results showed a rather strong temperature dependence for leach rates. Also, for some of these materials, marked differences in the 241 Am leaching behavior were seen in measurements obtained on acidified versus neutral aliquots of the spent leachates. 8 figures, 12 tables

Initiating the Validation of CCIM Processability for Multi-phase all Ceramic (SYNROC) HLW Form: Plan for Test BFY14CCIM-C

Energy Technology Data Exchange (ETDEWEB)

Maio, Vince [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2014-08-01

This plan covers test BFY14CCIM-C which will be a first–of–its-kind demonstration for the complete non-radioactive surrogate production of multi-phase ceramic (SYNROC) High Level Waste Forms (HLW) using Cold Crucible Induction Melting (CCIM) Technology. The test will occur in the Idaho National Laboratory’s (INL) CCIM Pilot Plant and is tentatively scheduled for the week of September 15, 2014. The purpose of the test is to begin collecting qualitative data for validating the ceramic HLW form processability advantages using CCIM technology- as opposed to existing ceramic–lined Joule Heated Melters (JHM) currently producing BSG HLW forms. The major objectives of BFY14CCIM-C are to complete crystalline melt initiation with a new joule-heated resistive starter ring, sustain inductive melting at temperatures between 1600 to 1700°C for two different relatively high conductive materials representative of the SYNROC ceramic formation inclusive of a HLW surrogate, complete melter tapping and pouring of molten ceramic material in to a preheated 4 inch graphite canister and a similar canister at room temperature. Other goals include assessing the performance of a new crucible specially designed to accommodate the tapping and pouring of pure crystalline forms in contrast to less recalcitrant amorphous glass, assessing the overall operational effectiveness of melt initiation using a resistive starter ring with a dedicated power source, and observing the tapped molten flow and subsequent relatively quick crystallization behavior in pans with areas identical to standard HLW disposal canisters. Surrogate waste compositions with ceramic SYNROC forming additives and their measured properties for inductive melting, testing parameters, pre-test conditions and modifications, data collection requirements, and sampling/post-demonstration analysis requirements for the produced forms are provided and defined.

A review and discussion of candidate ceramics for immobilization of high-level fuel reprocessing wastes

International Nuclear Information System (INIS)

Hayward, P.J.

1982-08-01

This review discusses and attempts to evaluate 11 of the leading ceramic processes for hosting the high-level and high-level plus medium-level wastes which would arise from the reprocessing of used UO 2 , (Th,Pu)O 2 and (Th,U)O 2 fuels. The wasteform materials considered include glass ceramics, supercalcine ceramics, SYNROC ceramics, 'stuffed glass', titanate ceramics, cermets, clay ceramics, cement-based materials and multibarrier wasteforms. Although no attempt has been made to rank these candidates in order of superiority, the conclusion is drawn that, of the materials proposed so far, a glass ceramic appears to be best suited to the Canadian program, taking into account durability in the potential environment of a flooded vault, ability to withstand radiation and transmutation damage without serious loss of durability, ability to accommodate variable waste compositions, and ease of processing and quality control. This conclusion does not necessarily apply to other national waste management programs. However, many of the points raised might be included in any critical assessment of alternative wasteform materials

Fundamental thermodynamics of actinide-bearing mineral waste forms. 1998 annual progress report

International Nuclear Information System (INIS)

Ebbinghaus, B.B.; Williamson, M.A.

1998-01-01

'The end of the Cold War raised the need for the technical community to be concerned with the disposition of excess nuclear weapon material. The plutonium will either be converted into mixed-oxide fuel for use in nuclear reactors or immobilized in glass or ceramic waste forms and placed in a repository. The stability and behavior of plutonium in the ceramic materials as well as the phase behavior and stability of the ceramic material in the environment is not well established. In order to provide technically sound solutions to these issues, thermodynamic data are essential in developing an understanding of the chemistry and phase equilibria of the actinide-bearing mineral waste form materials proposed as immobilization matrices. Mineral materials of interest include zircon, zirconolite, and pyrochlore. High temperature solution calorimetry is one of the most powerful techniques, sometimes the only technique, for providing the fundamental thermodynamic data needed to establish optimum material fabrication parameters, and more importantly, understand and predict the behavior of the mineral materials in the environment. The purpose of this project is to experimentally determine the enthalpy of formation of actinide orthosilicates, the enthalpy of formation of actinide substituted zircon, zirconolite and pyrochlore, and develop an understanding of the bonding characteristics and stability of these materials. This report summarizes work after eight months of a three year project.'

Augite-anorthite glass-ceramics from residues of basalt quarry and ceramic wastes

Directory of Open Access Journals (Sweden)

Gamal A. Khater

2015-06-01

Full Text Available Dark brown glasses were prepared from residues of basalt quarries and wastes of ceramic factories. Addition of CaF2, Cr2O3 and their mixture CaF2-Cr2O3 were used as nucleation catalysts. Generally, structures with augite and anorthite as major phases and small amount of magnetite and olivine phases were developed through the crystallization process. In the samples heat treated at 900 °C the dominant phase is augite, whereas the content of anorthite usually overcomes the augite at higher temperature (1100 °C. Fine to medium homogenous microstructures were detected in the prepared glass-ceramic samples. The coefficient of thermal expansion and microhardness measurements of the glass-ceramic samples were from 6.16×10-6 to 8.96×10-6 °C-1 (in the 20–500 °C and 5.58 to 7.16 GP, respectively.

A low-temperature process for the denitration of Hanford single-shell tank, nitrate-based waste utilizing the nitrate to ammonia and ceramic (NAC) process

International Nuclear Information System (INIS)

Mattus, A.J.; Lee, D.D.; Dillow, T.A.; Farr, L.L.; Loghry, S.L.; Pitt, W.W.; Gibson, M.R.

1994-12-01

Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new, low-temperature (50 to 60C) process for converting nitrate to ammonia and ceramic (NAC), have conclusively shown that between 85 to 99% of the nitrate can be readily converted. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an aluminum oxide-sodium aluminate-based solid which might function as its own waste form. The process may actually be able to utilize already contaminated aluminum scrap metal from various DOE sites to effect the conversion. The final, nearly nitrate-free ceramic-like product can be pressed and sintered like other ceramics. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution, volume reductions of 50 to 55% were obtained for the waste form produced, compared to an expected 35 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical to operate, and data were used to cost a batch, 1,200-kg NO 3 /h plant for working off Hanford SST waste over 20 years. Their total process cost analysis presented in the appendix, indicates that between $2.01 to 2.66 per kilogram of nitrate converted will be required. Additionally, data on the fate of select radioelements present in solution are presented in this report as well as kinetic, operational, and control data for a number of experiments. Additionally, if the ceramic product functions as its own waste form, it too will offer other cost savings associated with having a smaller volume of waste form as well as eliminating other process steps such as grouting

Technical area status report for low-level mixed waste final waste forms. Volume 1

Energy Technology Data Exchange (ETDEWEB)

Mayberry, J.L.; DeWitt, L.M. [Science Applications International Corp., Idaho Falls, ID (United States); Darnell, R. [EG and G Idaho, Inc., Idaho Falls, ID (United States)] [and others

1993-08-01

The Final Waste Forms (FWF) Technical Area Status Report (TASR) Working Group, the Vitrification Working Group (WG), and the Performance Standards Working Group were established as subgroups to the FWF Technical Support Group (TSG). The FWF TASR WG is comprised of technical representatives from most of the major DOE sites, the Nuclear Regulatory Commission (NRC), the EPA Office of Solid Waste, and the EPA`s Risk Reduction Engineering Laboratory (RREL). The primary activity of the FWF TASR Working Group was to investigate and report on the current status of FWFs for LLNM in this TASR. The FWF TASR Working Group determined the current status of the development of various waste forms described above by reviewing selected articles and technical reports, summarizing data, and establishing an initial set of FWF characteristics to be used in evaluating candidate FWFS; these characteristics are summarized in Section 2. After an initial review of available information, the FWF TASR Working Group chose to study the following groups of final waste forms: hydraulic cement, sulfur polymer cement, glass, ceramic, and organic binders. The organic binders included polyethylene, bitumen, vinyl ester styrene, epoxy, and urea formaldehyde. Section 3 provides a description of each final waste form. Based on the literature review, the gaps and deficiencies in information were summarized, and conclusions and recommendations were established. The information and data presented in this TASR are intended to assist the FWF Production and Assessment TSG in evaluating the Technical Task Plans (TTPs) submitted to DOE EM-50, and thus provide DOE with the necessary information for their FWF decision-making process. This FWF TASR will also assist the DOE and the MWIP in establishing the most acceptable final waste forms for the various LLMW streams stored at DOE facilities.

Evaluation of final waste forms and recommendations for baseline alternatives to grout and glass

International Nuclear Information System (INIS)

Bleier, A.

1997-09-01

An assessment of final waste forms was made as part of the Federal Facilities Compliance Agreement/Development, Demonstration, Testing, and Evaluation (FFCA/DDT ampersand E) Program because supplemental waste-form technologies are needed for the hazardous, radioactive, and mixed wastes of concern to the Department of Energy and the problematic wastes on the Oak Ridge Reservation. The principal objective was to identify a primary waste-form candidate as an alternative to grout (cement) and glass. The effort principally comprised a literature search, the goal of which was to establish a knowledge base regarding four areas: (1) the waste-form technologies based on grout and glass, (2) candidate alternatives, (3) the wastes that need to be immobilized, and (4) the technical and regulatory constraints on the waste-from technologies. This report serves, in part, to meet this goal. Six families of materials emerged as relevant; inorganic, organic, vitrified, devitrified, ceramic, and metallic matrices. Multiple members of each family were assessed, emphasizing the materials-oriented factors and accounting for the fact that the two most prevalent types of wastes for the FFCA/DDT ampersand E Program are aqueous liquids and inorganic sludges and solids. Presently, no individual matrix is sufficiently developed to permit its immediate implementation as a baseline alternative. Three thermoplastic materials, sulfur-polymer cement (inorganic), bitumen (organic), and polyethylene (organic), are the most technologically developed candidates. Each warrants further study, emphasizing the engineering and economic factors, but each also has limitations that regulate it to a status of short-term alternative. The crystallinity and flexible processing of sulfur provide sulfur-polymer cement with the highest potential for short-term success via encapsulation. Long-term immobilization demands chemical stabilization, which the thermoplastic matrices do not offer. Among the properties of the

Characterization of waste ceramic process for lost wax casting for employment as pozzolan

International Nuclear Information System (INIS)

Machado, C.F.; Moravia, W.G.

2012-01-01

There are about 30 companies of Lost Wax Casting in Brazil, and each one of them disposes around 50 to 100 tons of waste ceramic shell monthly. This work is concerned in the physical, chemical and microstructural characterization to evaluated the reactivity of this material. It was analyzed also the environmental risk of the material. The tests were made with a ceramic shell ground to evaluate the aspect of sustainable waste. In the physical characterization of the waste the density, specific surface area and distribution of the particle size were analyzed. In the chemical characterization, the powder was subjected to essays of fluorescence and pozzolanic activity. As for microstructural characterization scanning electron microscopy and Xray diffraction were carried out. The analysis of results shows that the ceramic shell powder is classified as non-inert waste, II-A Class, with density of 2,59 g/cm³. (author)

Property and process correlations for iron-enriched basalt waste forms

International Nuclear Information System (INIS)

Grandy, J.D.; Eddy, T.L.; Anderson, G.L.

1993-02-01

Correlations of thermodynamic properties and process parameters of high-temperature slag for a range of compositions of iron-enriched basalt are presented. The quantification of the properties of this complex mixture can assist in the design and monitoring of high-temperature melting systems for the treatment of radioactive and hazardous wastes at the Idaho National Engineering Laboratory. The buried and stored wastes at the INEL Radioactive Waste Management Complex have a similar composition to iron-enriched basalt after oxidation of organics. The properties correlated are the viscosity, electrical conductivity, refractory corrosion, and recrystallization temperature. The correlations are expressed as a function of input waste-soil mixture composition, alkali concentration, and slag temperature. An application to determine the effect of alkali flux on slag temperature, leach rate, and volume reduction is presented. Though the correlations are for mixtures of soil and waste with average transuranic-contaminated waste compositions, it appears that good approximations for other waste streams and glass-ceramic waste forms can be obtained because of similarities in composition

Salt splitting of sodium-dominated radioactive waste using ceramic membranes

International Nuclear Information System (INIS)

Hollenberg, G.W.; Carlson, C.D.; Virkar, A.; Joshi, A.

1994-08-01

The potential for salt splitting of sodium dominated radioactive wastes by use of a ceramic membrane is reviewed. The technical basis for considering this processing technology is derived from the technology developed for battery and chlor-alkali chemical industry. Specific comparisons are made with the commercial organic membranes which are the standard in nonradioactive salt splitting. Two features of ceramic membranes are expected to be especially attractive: high tolerance to gamma irradiation and high selectivity between sodium and other ions. The objective of the salt splitting process is to separate nonradioactive sodium from contaminated sodium salts prior to other pretreatment processes in order to: (1) concentrate the waste in order to reduce the volume of subsequent additives and capacity of equipment, (2) decrease the pH of the waste in preparation for further processing, and (3) provide sodium with very low radioactivity levels for caustic washing of sludge or low level and mixed waste vitrification

Method of forming a ceramic to ceramic joint

Science.gov (United States)

Cutler, Raymond Ashton; Hutchings, Kent Neal; Kleinlein, Brian Paul; Carolan, Michael Francis

2010-04-13

A method of joining at least two sintered bodies to form a composite structure, includes: providing a joint material between joining surfaces of first and second sintered bodies; applying pressure from 1 kP to less than 5 MPa to provide an assembly; heating the assembly to a conforming temperature sufficient to allow the joint material to conform to the joining surfaces; and further heating the assembly to a joining temperature below a minimum sintering temperature of the first and second sintered bodies. The joint material includes organic component(s) and ceramic particles. The ceramic particles constitute 40-75 vol. % of the joint material, and include at least one element of the first and/or second sintered bodies. Composite structures produced by the method are also disclosed.

Elaboration of new ceramic composites containing glass fibre production wastes

International Nuclear Information System (INIS)

Rozenstrauha, I.; Sosins, G.; Krage, L.; Sedmale, G.; Vaiciukyniene, D.

2013-01-01

Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50 % of organic matter as well as waste glass from aluminium borosilicate glass fibre with relatively high softening temperature (> 600 degree centigrade). In order to elaborate different new ceramic products (porous or dense composites) the mentioned by-products and illitic clay from two different layers of Apriki deposit (Latvia) with illite content in clay fraction up to 80-90 % was used as a matrix. The raw materials were investigated by differential-thermal (DTA) and XRD analysis. Ternary compositions were prepared from mixtures of 15 - 35 wt % of sludge, 20 wt % of waste glass and 45 - 65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 degree centigrade in different treatment conditions. Materials produced in temperature range 1090 - 1100 degree centigrade with the most optimal properties - porosity 38 - 52 %, water absorption 39 -47 % and bulk density 1.35 - 1.67 g/cm 3 were selected for production of porous ceramics and materials showing porosity 0.35 - 1.1 %, water absorption 0.7 - 2.6 % and bulk density 2.1 - 2.3 g/cm 3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM). By X-ray diffraction analysis (XRD) the quartz, diopside and anorthite crystalline phases were detected. (Author)

Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products; Uso do residuo solido proveniente do processo de beneficiamento de areia na industria de revestimentos ceramicos e sua influencia nas propriedades fisicas dos produtos ceramicos

Energy Technology Data Exchange (ETDEWEB)

Biff, Sergio, E-mail: sergio.biff@sc.senai.br [Servico Nacional de Aprendizagem Industrial (SENAI), Criciuma, SC (Brazil); Silva, Manoel Ribeiro da, E-mail: mrsilva@unifei.edu.br [Universidade Federal de Itajuba (UNIFEI), MG (Brazil)

2016-10-15

The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

OpenAIRE

Ponsot, In?s M. M. M.; Pontikes, Yiannis; Baldi, Giovanni; Chinnam, Rama K.; Detsch, Rainer; Boccaccini, Aldo R.; Bernardo, Enrico

2014-01-01

Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low te...

Secondary Waste Form Screening Test Results—THOR® Fluidized Bed Steam Reforming Product in a Geopolymer Matrix

Energy Technology Data Exchange (ETDEWEB)

Pires, Richard P.; Westsik, Joseph H.; Serne, R. Jeffrey; Mattigod, Shas V.; Golovich, Elizabeth C.; Valenta, Michelle M.; Parker, Kent E.

2011-07-14

Screening tests are being conducted to evaluate waste forms for immobilizing secondary liquid wastes from the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Plans are underway to add a stabilization treatment unit to the Effluent Treatment Facility to provide the needed capacity for treating these wastes from WTP. The current baseline is to use a Cast Stone cementitious waste form to solidify the wastes. Through a literature survey, DuraLith alkali-aluminosilicate geopolymer, fluidized-bed steam reformation (FBSR) granular product encapsulated in a geopolymer matrix, and a Ceramicrete phosphate-bonded ceramic were identified both as candidate waste forms and alternatives to the baseline. These waste forms have been shown to meet waste disposal acceptance criteria, including compressive strength and universal treatment standards for Resource Conservation and Recovery Act (RCRA) metals (as measured by the toxicity characteristic leaching procedure [TCLP]). Thus, these non-cementitious waste forms should also be acceptable for land disposal. Information is needed on all four waste forms with respect to their capability to minimize the release of technetium. Technetium is a radionuclide predicted to be in the secondary liquid wastes in small quantities, but the Integrated Disposal Facility (IDF) risk assessment analyses show that technetium, even at low mass, produces the largest contribution to the estimated IDF disposal impacts to groundwater.

Characterization of magnesium phosphate ceramics incorporating off-gas filters

International Nuclear Information System (INIS)

Yang, Jae Hwan; Lee, Chang Hwa; Heo, Chul Min; Jeon, Min Ku; Kang, Kweon Ho

2011-01-01

Radioactive cesium (Cs-137) and technetium (Tc-99) are discharged from the spent fuel as gaseous forms during the head-end process in pyroprocess. These off-gases are safely trapped via porous ceramic filters made of fly ash and calcium based material. Spent filters have to be treated, converted into proper waste forms in order to be disposed safely at a repository. Conventional technology used to make waste forms such as vitrification requires high temperature and complex process. In this study, we report a promising method to stabilize spent filters containing cesium and technetium using magnesium phosphate ceramics. Simulated spent filters were fabricated by vaporizing nonradioactive cesium and rhenium (a surrogate of Tc) through the voloxidizer. The crushed filters were mixed with raw materials of magnesium phosphate ceramics, to be stabilized in the phosphate ceramic matrix. Characterization of the waste forms was made by the compressive strength test, apparent porosity, XRD analysis, and SEM analysis. The sample containing filters showed the excellent mechanical property, with the highest compressive strength of 38.1 MPa in the sample with 30 wt% of Cs-filter. Microstructural analysis suggests that wastes are embedded in the crystalline phase formed by an acid-base reaction. (author)

Studies of high-level waste form performance at Japan Atomic Energy Research Institute

International Nuclear Information System (INIS)

Banba, Tsunetaka; Mitamura, Hisayoshi; Kuramoto, Kenichi; Kamizono, Hiroshi; Inagaki, Yahohiro.

1998-02-01

The JAERI studies on the properties of the glass and ceramic waste forms, which have been done in the last several years, are described briefly. For the long-term evaluation of glass waste form performance under repository condition, leachability has studied from the standpoints of understanding of alteration layers, effects of groundwater and effects of redox condition using the radioactive or non-radioactive glass samples. The studies revealed that (1) the reactions in the alteration layers, such as crystal growth, continue after the apparent release of elements from the glass almost ceases, (2) under somewhat reducing conditions, Fe dissolves easily into leachates, and hydrated silicate surface layer tends to dissolve more easily with Fe in reduced synthetic groundwater than in deionized water, (3) precipitation of PuO 2 ·xH 2 O(am) is controlling the leaching of soluble species of Pu under both redox conditions, and the dominant soluble species is Pu(OH) 4 0 under reducing condition. Ceramics are considered as most promising materials for the actinide-rich wastes arising from partitioning and transmutation processes because of their outstanding durability for long term. In the present study, α-decay damage effects on the density and leaching behavior of perovskite (1 of 3 main minerals forming Synroc) were investigated by an accelerated experiment using the actinide doping technique. A decrease in density of Cm-doped perovskite reaches 1.3% at a dose of 9x10 17 α-decays·g -1 . The leach rate of perovskite increases with an increase in accumulated α-decay doses. Application of zirconia- and alumina-based ceramics for incorporating actinides was also investigated by inactive laboratory tests with an emphasis on crystallographic phase stability and chemical durability. The yttria-stabilized zirconia is stable crystallographically in the wide ranges of Ce and/or Nd content and have excellent chemical durability. (author)

Ceramic stabilization of hazardous wastes: a high performance room temperature process

International Nuclear Information System (INIS)

Maloney, M.D.

1996-01-01

ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

Pyrochlore as nuclear waste form. Actinide uptake and chemical stability

Energy Technology Data Exchange (ETDEWEB)

Finkeldei, Sarah Charlotte

2015-07-01

Radioactive waste is generated by many different technical and scientific applications. For the past decades, different waste disposal strategies have been considered. Several questions on the waste disposal strategy remain unanswered, particularly regarding the long-term radiotoxicity of minor actinides (Am, Cm, Np), plutonium and uranium. These radionuclides mainly arise from high level nuclear waste (HLW), specific waste streams or dismantled nuclear weapons. Although many countries have opted for the direct disposal of spent fuel, from a scientific and technical point of view it is imperative to pursue alternative waste management strategies. Apart from the vitrification, especially for trivalent actinides and Pu, crystalline ceramic waste forms are considered. In contrast to glasses, crystalline waste forms, which are chemically and physically highly stable, allow the retention of radionuclides on well-defined lattice positions within the crystal structure. Besides polyphase ceramics such as SYNROC, single phase ceramics are considered as tailor made host phases to embed a specific radionuclide or a specific group. Among oxidic single phase ceramics pyrochlores are known to have a high potential for this application. This work examines ZrO{sub 2} based pyrochlores as potential nuclear waste forms, which are known to show a high aqueous stability and a high tolerance towards radiation damage. This work contributes to (1) understand the phase stability field of pyrochlore and consequences of non-stoichiometry which leads to pyrochlores with mixed cationic sites. Mixed cationic occupancies are likely to occur in actinide-bearing pyrochlores. (2) The structural uptake of radionuclides themselves was studied. (3) The chemical stability and the effect of phase transition from pyrochlore to defect fluorite were probed. This phase transition is important, as it is the result of radiation damage in ZrO{sub 2} based pyrochlores. ZrO{sub 2} - Nd{sub 2}O{sub 3} pellets

Calcium-borosilicate glass-ceramics wasteforms to immobilize rare-earth oxide wastes from pyro-processing

Energy Technology Data Exchange (ETDEWEB)

Kim, Miae [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Heo, Jong, E-mail: jheo@postech.ac.kr [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Department of Materials Engineering, Adama Science and Technology University (ASTU), PO Box 1888, Adama (Ethiopia)

2015-12-15

Glass-ceramics containing calcium neodymium(cerium) oxide silicate [Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2}] crystals were fabricated for the immobilization of radioactive wastes that contain large portions of rare-earth ions. Controlled crystallization of alkali borosilicate glasses by heating at T ≥ 750 °C for 3 h formed hexagonal Ca–silicate crystals. Maximum lanthanide oxide waste loading was >26.8 wt.%. Ce and Nd ions were highly partitioned inside Ca–silicate crystals compared to the glass matrix; the rare-earth wastes are efficiently immobilized inside the crystalline phases. The concentrations of Ce and Nd ions released in a material characterization center-type 1 test were below the detection limit (0.1 ppb) of inductively coupled plasma mass spectroscopy. Normalized release values performed by a product consistency test were 2.64·10{sup −6} g m{sup −2} for Ce ion and 2.19·10{sup −6} g m{sup −2} for Nd ion. Results suggest that glass-ceramics containing calcium neodymium(cerium) silicate crystals are good candidate wasteforms for immobilization of lanthanide wastes generated by pyro-processing. - Highlights: • Glass-ceramic wasteforms containing Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2} crystals were synthesized to immobilize lanthanide wastes. • Maximum lanthanide oxide waste loading was >26.8 wt.%. • Ce and Nd ions were highly partitioned inside Ca–Nd–silicate crystals compared to glass matrix. • Amounts of Ce and Nd ions released in the material characterization center-type 1 were below the detection limit (0.1 ppb). • Normalized release values performed by a PCT were 2.64• 10{sup −6} g m{sup −2} for Ce ions and 2.19• 10{sup −6} g m{sup −2} for Nd ions.

Bonded carbon or ceramic fiber composite filter vent for radioactive waste

Science.gov (United States)

Brassell, Gilbert W.; Brugger, Ronald P.

1985-02-19

Carbon bonded carbon fiber composites as well as ceramic or carbon bonded ceramic fiber composites are very useful as filters which can separate particulate matter from gas streams entraining the same. These filters have particular application to the filtering of radioactive particles, e.g., they can act as vents for containers of radioactive waste material.

Reuse of the red brick waste and dust waste of blasting chamber (glass micro spheres) in the red ceramic industry

International Nuclear Information System (INIS)

Rodrigues, R.A.; Felippe, C.E.C.; Guimaraes, C.S.; Almeida, V.C.

2010-01-01

The search for alternative environmentally less aggressive disposal of solid waste has been adopted to reverse the negative scenario established by the improper disposal of these materials. The aim of this study was to evaluate the reuse of waste: leftover red brick from the civil construction and glass micro spheres, obtained from the blasting chamber, aiming to develop a ceramic product. Mixtures containing various amounts of waste were prepared. The ceramic pieces were burned at 1000 and 1200 deg C being tested for water absorption and tensile strength and characterized by X-ray diffraction. The analysis of volatile organic compounds released during the burning process was performed. The results indicate that the ceramic material produced has a high resistance although the analysis of gases from the burning point to a negative environmental impact. (author)

Research of ceramic matrix for a safe immobilization of radioactive sludge waste

Science.gov (United States)

Dorofeeva, Ludmila; Orekhov, Dmitry

2018-03-01

The research and improvement of the existing method for radioactive waste hardening by fixation in a ceramic matrix was carried out. For the samples covered with the sodium silicate and tested after the storage on the air the speed of a radionuclides leaching was determined. The properties of a clay ceramics and the optimum conditions of sintering were defined. The experimental data about the influence of a temperature mode sintering, water quantities, sludge and additives in the samples on their mechanical durability and a water resistance were obtained. The comparative analysis of the conducted research is aimed at improvement of the existing method of the hardening radioactive waste by inclusion in a ceramic matrix and reveals the advantages of the received results over analogs.

Fracture toughness in nuclear waste glasses and ceramics: environmental and radiation effects

International Nuclear Information System (INIS)

Weber, W.J.; Matzke, H.J.

1986-03-01

The effects of atmospheric moisture and radiation damage on fracture properties of nuclear waste glasses and ceramics was investigated by indentation techniques. In nuclear waste glasses, atmospheric moisture has no measurable effect on hardness but decreases the fracture toughness; radiation damage, on the other hand, decreased the hardness and increased the fracture toughness. In nuclear ceramics, self-radiation damage from alpha decay decreased the hardness and elastic modules; the fracture toughness increased with dose to a broad maximum and then decreased slightly with further increases in dose

Shape forming of ceramics via gelcasting of aqueous particulate ...

Indian Academy of Sciences (India)

Unknown

Abstract. Gelcasting is a promising technique for shape forming of bulk dense or porous ceramic, metal structures. ... its simplicity and the advantages it offers over other ceramic .... cess (ambient, 80°C) and it needs impermeable molds, a variety of mold .... Omatete O O, Janney M A and Nunn S D 1997 J. Eur. Ceram. Soc.

Characterization of solid wastes from kraft pulp industry for ceramic materials development purposes

International Nuclear Information System (INIS)

Rodrigues, L.R.; Francisco, M.A.C.O.; Sagrillo, V.P.D.; Louzada, D.M.; Entringer, J.M.S.

2016-01-01

The Kraft pulp industry generates a large amount of solid wastes. Due this large quantity, the target of this study is characterize inorganic solid wastes, dregs, grits and lime mud, from the step of reagents recovery of Kraft process, aiming evaluate the potentiality of their use as alternative raw material on development of ceramic materials. Initially, the wastes were dried and ground, then they were subjected to the following characterization techniques: pH analysis, particle size analysis, X ray fluorescence, X ray diffraction, differential thermal analysis and thermogravimetric analysis and scanning electron microscopy. According to the results, it may be concluded that these wastes could be used as raw material in production of red ceramic and luting materials. (author)

Plating Plant Waste Utilization in Glasswork, Ceramic and Building Industry

International Nuclear Information System (INIS)

Nikolaev, V.P.; Scheglov, M.; Korneva, S.A.

1999-01-01

The technology allows using electroplating plant waste for recovery of fine inorganic pigments, which may be used in paintwork and ceramic industry (for coating and enamel preparation, for ceramic painting), in glasswork (colored glass) and in building industry (for producing foundation slabs, sidewalk plates and curbing, for art urban planning, for pavement and aerodrome covering and so on). For fine inorganic pigment recovery so-called sol-gel method was used

Fundamental Thermodynamics of Actinide-Bearing Mineral Waste Forms

International Nuclear Information System (INIS)

Williamson, Mark A.; Ebbinghaus, Bartley B.; Navrotsky, Alexandria

1999-01-01

The recent arms reduction treaties between the U.S. and Russia have resulted in inventories of plutonium in excess of current defense needs. Storage of this material poses significant, and unnecessary, risks of diversion, especially for Russia whose infrastructure for protecting these materials has been weakened since the collapse of the Soviet Union. Moreover, maintaining and protecting these materials in their current form is costly. The United States has about sixty metric tons of excess plutonium, half of which is high-purity weapon material. This high purity material will be converted into mixed oxide (MOX) fuel for use in nuclear reactors. The less pure excess plutonium does not meet the specifications for MOX fuel and will not be purified to meet the fuel specifications. Instead, it will be immobilized directly in a ceramic. The ceramic will be encased in a high level waste (HLW) glass monolith (i.e., the can-in-canister option) thus making a form that simulates the intrinsic security of spent nuclear fuel. The immobilized product will be placed in a HLW repository. To meet the repository requirements, the product must be shown to be durable for the intended storage time, the host matrix must be stable in the radiation environment, the solubility and leaching characteristics of the plutonium in the host material must be established, and optimum processing parameters must be determined for the entire compositional envelope of feed materials. In order to provide technically sound solutions to these issues, thermodynamic data are essential in developing an understanding of the chemistry and phase equilibria of the actinide-bearing mineral waste forms proposed as immobilization matrices. However, the relevant thermodynamic data (e.g., enthalpy, entropy, and heat capacity) for the ceramic forms are severely lacking and this information gap directly affects the Energy Department's ability to license the disposal matrices and methods. High-temperature solution

Fabrication and characterization of glass–ceramics materials developed from steel slag waste

International Nuclear Information System (INIS)

He, Feng; Fang, Yu; Xie, Junlin; Xie, Jun

2012-01-01

Highlights: ► Steelmaking slag (SS) is one of the most common industrial wastes. ► Glass–ceramics produced from SS is observed to have good properties. ► A large volume of raw SS can be recycled. ► The utilization of SS could reduce solid waste pollution. -- Abstract: In this study, glass–ceramic materials were produced from SS (steel slag) obtained from Wuhan Iron and Steel Corporation in China. The amount of SS used in glass batch was about 31–41 wt.% of the total batch mixture. On basis of differential thermal analysis (DTA) results, the nucleation and crystallization temperature of the parent glass samples were identified, respectively. X-ray diffraction (XRD) revealed that multiple crystalline phases coexisted in the glass–ceramics, and the main crystalline phase was wollastonite (CaSiO 3 ). SEM observation indicated that there was an increase in the amount of crystalline phase in the glass–ceramics when the CaO content and crystallization time increased. It was also found that the glass–ceramics with fine microstructure enhance mechanical properties and erosion wear resistance. The obtained glass–ceramics showed a maximum bending strength of 145.6 MPa and very nice wear resistance. Therefore, it is feasible to produce nucleated glass–ceramics materials for building and decorative materials from SS.

Minerals and design of new waste forms for conditioning nuclear waste; Les mineraux et la formulation de nouvelles matrices de stockage pour les dechets radioactifs

Energy Technology Data Exchange (ETDEWEB)

Montel, J.M. [G2R, CNRS, Ecole nationale superieure de geologie, Nancy-universite, BP 70239, 54056 Vandoeuvre-les-Nancy (France)

2011-02-15

Safe storage of radioactive waste is a major challenge for the nuclear industry. Mineralogy is a good basis for designing ceramics, which could eventually replace nuclear glasses. This requires a new storage concept: separation-conditioning. Basic rules of crystal chemistry allow one to select the most suitable structures and natural occurrences allow assessing the long-term performance of ceramics in a geological environment. Three criteria are of special interest: compatibility with geological environment, resistance to natural fluids, and effects of self-irradiation. If mineralogical information is efficient for predicting the behaviour of common, well-known minerals, such as zircon, monazite or apatite, more research is needed to rationalize the long-term behaviour of uncommon waste form analogs. (author)

Partial replacement of Portland cement by red ceramic waste in mortars: study of pozzolanic activity

International Nuclear Information System (INIS)

Silva, A.R. da; Cabral, K.C.; Pinto, E.N. de M.G.l.

2016-01-01

The objective of this study is to analyze the pozzolanic activity of red ceramic residue on the partial replacement of Portland cement in mortars. The mortars were prepared by substituting 25% of the Portland cement for ground of ceramic residue with water cement’s factor of 0.48. The concrete used to construct the reference mortars and those with addiction was CPII-Z-32 (compound of Portland pozzolana cement). The chemical analysis and physical ceramic waste showed that this meets the requirements of NBR12653 (2014) for use as pozzolanic material. The pozzolanic activity index (IAP) obtained for the ceramic waste to twenty-eight days cure rate was 80.28%. (author)

Properties of SYNROC C nuclear-waste form: a state-of-the-art review

International Nuclear Information System (INIS)

Oversby, V.M.

1982-09-01

SYNROC C is a titanate ceramic waste form designed to contain the waste generated by the reprocessing of commercial nuclear reactor fuel. The properties of SYNROC C are described with particular emphasis on the distribution of chemical elements in SYNROC, the fabrication of good quality specimens, and the chemical durability of SYNROC. Data obtained from testing of natural mineral analogues of SYNROC minerals are briefly discussed. The information available on radiation effects in SYNROC in relation to structural alteration and changes in chemical durability are summarized. 26 references, 2 figures, 18 tables

Partial replacement of the feldspar waste of flat glass ceramics for masses in white

International Nuclear Information System (INIS)

Porto, V.S.; Araujo, A.M.B.; Morais, C.R.S.; Cavalcanti, M.S.L.

2012-01-01

In all the industrial production process requires the consumption of raw materials exaggerated the traditional scarcity of incurring the same. To reverse this situation, one of the possible actions is the search for alternative technologies that aim to replace these materials by waste that exhibit similar characteristics. This study aims to verify the possibility of partially replacing feldspar by waste flat glass ceramic mass for white, since this type of waste, when subjected to high temperatures can act as a flux. For this research, initially the raw materials were characterized using the techniques of energy dispersive spectroscopy X-ray (EDX) and X-ray diffraction. Then, test pieces were prepared to be burned at temperatures between 1000 and 1250 ° C, which were submitted to tests of porosity to absorb water. The results are within the standards required by the standards established for ceramic products, which confirms the feasibility of such waste to act as a flux in ceramic white masses. (author)

Long-term stability of high-level waste forms

International Nuclear Information System (INIS)

Vernaz, E.; Loida, A.; Malow, G.; Marples, J.A.C.; Matzke, H.J.

1990-01-01

The long-term stability of HLW forms is reviewed with regard to temperature, irradiation and aqueous corrosion in a geological environment. The paper focuses on borosilicate glasses, but the radiation stability results are compared with some HLW ceramics. Thermal stability: most nuclear waste glass compositions have been adjusted to ensure a low final crystallized fraction. The crystallization of highly active Pamela glass samples was similar to that of nonradioactive glass. Radiation stability: No adverse effect of irradiation damage was found in glasses doped with short-lived actinides: volume changes were small, no significant change in the leach rate was observed, and the fracture toughness increased. For most ceramics investigated, volume changes of up to 9%, amorphization and higher leach rates were observed as a consequence of high α decay doses. For the KAB 78 ceramic, however, none of these effects were detected since the matrix was not subject to α recoil damage. Chemical stability: It has been demonstrated that alteration by water depends largely on the repository conditions. Most clay act as silica sinks, and increase the glass corrosion rate. It is possible, however, to specify realistic temperature, pressure and environmental conditions to ensure glass integrity for more than 10 000 years

Producing glass-ceramics from waste materials

Energy Technology Data Exchange (ETDEWEB)

Boccaccini, A.R.; Rawlings, R.D. [Imperial College, London (United Kingdom)

2002-10-01

An overview is given of recent research at the Department of Materials of Imperial College, London, UK, concerning the production of useful glass-ceramic products from industrial waste materials. The new work, using controlled crystallisation to improve the properties of vitrified products, could help to solve the problem of what to do with increasing amounts of slag, fly ash and combustion dust. The results show, that it is possible to produce new materials with interesting magnetic and constructive properties.

Mechanical properties of concrete containing recycled concrete aggregate (RCA) and ceramic waste as coarse aggregate replacement

Science.gov (United States)

Khalid, Faisal Sheikh; Azmi, Nurul Bazilah; Sumandi, Khairul Azwa Syafiq Mohd; Mazenan, Puteri Natasya

2017-10-01

Many construction and development activities today consume large amounts of concrete. The amount of construction waste is also increasing because of the demolition process. Much of this waste can be recycled to produce new products and increase the sustainability of construction projects. As recyclable construction wastes, concrete and ceramic can replace the natural aggregate in concrete because of their hard and strong physical properties. This research used 25%, 35%, and 45% recycled concrete aggregate (RCA) and ceramic waste as coarse aggregate in producing concrete. Several tests, such as concrete cube compression and splitting tensile tests, were also performed to determine and compare the mechanical properties of the recycled concrete with those of the normal concrete that contains 100% natural aggregate. The concrete containing 35% RCA and 35% ceramic waste showed the best properties compared with the normal concrete.

Characterization of TRUW ceramics in relation to geological disposal in clay

International Nuclear Information System (INIS)

Iseghem, P. van

1985-01-01

Various waste forms are being studied in Belgium for their suitability for geological disposal, such as high-level waste glasses, alpha waste ceramics, medium level waste bitumen, and hulls incorporated in lead or concrete. In this paper, attention will be focussed on ceramics, resulting from the high temperature slagging incineration of both combustible and non-combustible alpha waste. Test runs were carried out with either simulated or Pu doped alpha waste, and with simulated or real βγ active waste. (orig./PW)

Package materials, waste form

International Nuclear Information System (INIS)

Anon.

1980-01-01

The schedules for waste package development for the various host rocks were presented. The waste form subtask activities were reviewed, with the papers focusing on high-level waste, transuranic waste, and spent fuel. The following ten papers were presented: (1) Waste Package Development Approach; (2) Borosilicate Glass as a Matrix for Savannah River Plant Waste; (3) Development of Alternative High-Level Waste Forms; (4) Overview of the Transuranic Waste Management Program; (5) Assessment of the Impacts of Spent Fuel Disassembly - Alternatives on the Nuclear Waste Isolation System; (6) Reactions of Spent Fuel and Reprocessing Waste Forms with Water in the Presence of Basalt; (7) Spent Fuel Stabilizer Screening Studies; (8) Chemical Interactions of Shale Rock, Prototype Waste Forms, and Prototype Canister Metals in a Simulated Wet Repository Environment; (9) Impact of Fission Gas and Volatiles on Spent Fuel During Geologic Disposal; and (10) Spent Fuel Assembly Decay Heat Measurement and Analysis

Radionuclide Retention Mechanisms in Secondary Waste-Form Testing: Phase II

Energy Technology Data Exchange (ETDEWEB)

Um, Wooyong; Valenta, Michelle M.; Chung, Chul-Woo; Yang, Jungseok; Engelhard, Mark H.; Serne, R. Jeffrey; Parker, Kent E.; Wang, Guohui; Cantrell, Kirk J.; Westsik, Joseph H.

2011-09-26

This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for Washington River Protection Solutions (WRPS) to evaluate candidate stabilization technologies that have the potential to successfully treat liquid secondary waste stream effluents produced by the Hanford Tank Waste Treatment and Immobilization Plant (WTP). WRPS is considering the design and construction of a Solidification Treatment Unit (STU) for the Effluent Treatment Facility (ETF) at Hanford. The ETF, a multi-waste, treatment-and-storage unit that has been permitted under the Resource Conservation and Recovery Act (RCRA), can accept dangerous, low-level, and mixed wastewaters for treatment. The STU needs to be operational by 2018 to receive secondary liquid waste generated during operation of the WTP. The STU will provide the additional capacity needed for ETF to process the increased volume of secondary waste expected to be produced by WTP. This report on radionuclide retention mechanisms describes the testing and characterization results that improve understanding of radionuclide retention mechanisms, especially for pertechnetate, {sup 99}TcO{sub 4}{sup -} in four different waste forms: Cast Stone, DuraLith alkali aluminosilicate geopolymer, encapsulated fluidized bed steam reforming (FBSR) product, and Ceramicrete phosphate bonded ceramic. These data and results will be used to fill existing data gaps on the candidate technologies to support a decision-making process that will identify a subset of the candidate waste forms that are most promising and should undergo further performance testing.

Study parameters process for production of red glazed ceramic plates with waste of stones

International Nuclear Information System (INIS)

Santos, J.C.; Taguchi, S.P.; Silva, A.C.

2014-01-01

The volume of fine waste's solid dimension stone industry has required a destination appropriate for them due to environmental and economic issues. The main goal of this work was to study the produce plates of glazed pottery with dimension stone waste. For analyzing the crystal structure, the test was conducted X-ray and X-ray fluorescence to determine the chemical composition of clay and the waste. Particle size was analysed too. Ceramic duo type (120x30x10mm) were sintered at 1280° C for 15 and 60 minutes. Characterized the samples for water absorption. The glaze had a strong anchorage in the ceramic base, but the high melting temperature caused cracks in the ceramic base, increasing the water absorption values. Thus, flux was added, based on the phase diagram Na_2O: CaO: SiO_2, which reduced the melting temperature of the glaze to 980 °C, enabling to produce the ceramic at 1100°C for 30 minutes, more uniform surface and best technological properties. (author)

Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes

International Nuclear Information System (INIS)

Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

2006-01-01

A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 deg. C/min, increased by about 20% and 30%, respectively

Secondary Waste Cast Stone Waste Form Qualification Testing Plan

Energy Technology Data Exchange (ETDEWEB)

Westsik, Joseph H.; Serne, R. Jeffrey

2012-09-26

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being constructed to treat the 56 million gallons of radioactive waste stored in 177 underground tanks at the Hanford Site. The WTP includes a pretreatment facility to separate the wastes into high-level waste (HLW) and low-activity waste (LAW) fractions for vitrification and disposal. The LAW will be converted to glass for final disposal at the Integrated Disposal Facility (IDF). Cast Stone – a cementitious waste form, has been selected for solidification of this secondary waste stream after treatment in the ETF. The secondary-waste Cast Stone waste form must be acceptable for disposal in the IDF. This secondary waste Cast Stone waste form qualification testing plan outlines the testing of the waste form and immobilization process to demonstrate that the Cast Stone waste form can comply with the disposal requirements. Specifications for the secondary-waste Cast Stone waste form have not been established. For this testing plan, Cast Stone specifications are derived from specifications for the immobilized LAW glass in the WTP contract, the waste acceptance criteria for the IDF, and the waste acceptance criteria in the IDF Permit issued by the State of Washington. This testing plan outlines the testing needed to demonstrate that the waste form can comply with these waste form specifications and acceptance criteria. The testing program must also demonstrate that the immobilization process can be controlled to consistently provide an acceptable waste form product. This testing plan also outlines the testing needed to provide the technical basis for understanding the long-term performance of the waste form in the disposal environment. These waste form performance data are needed to support performance assessment analyses of the long-term environmental impact of the secondary-waste Cast Stone waste form in the IDF

Cellular ceramics made from porcelain tile polishing wastes: influence of sintering time

International Nuclear Information System (INIS)

Guimaraes, A.F.; Zanelatto, C.C.; Uggioni, E.; Bernardin, A.M.

2009-01-01

This paper deals with the physical, microstructural and mechanical characterization of cellular ceramics made from porcelain polishing wastes, which were expanded by the bubble formation technique during the sintering process. The microstructure, linear expansion, bulk density (mercury immersion) and mechanical behavior (compressive strength) were determined to characterize the glass foam obtained. Moreover, the porcellaneous residue was characterized by chemical and phase analyses, particle size (laser diffraction) and thermal behavior. As a result, the higher the soaking time during heat treatment at 1200 deg C the lower the density obtained for the cellular ceramic due to CO 2 expansion, and lower the mechanical strength of the samples. The microstructure shows spherical cells and completely closed pores, resulting in a cheap way to obtain low density material with adequate mechanical strength, avoiding the disposal of wastes from the ceramic industry. (author)

Secondary Waste Form Down-Selection Data Package—Fluidized Bed Steam Reforming Waste Form

Energy Technology Data Exchange (ETDEWEB)

Qafoku, Nikolla; Westsik, Joseph H.; Strachan, Denis M.; Valenta, Michelle M.; Pires, Richard P.

2011-09-12

The Hanford Site in southeast Washington State has 56 million gallons of radioactive and chemically hazardous wastes stored in 177 underground tanks (ORP 2010). The U.S. Department of Energy (DOE), Office of River Protection (ORP), through its contractors, is constructing the Hanford Tank Waste Treatment and Immobilization Plant (WTP) to convert the radioactive and hazardous wastes into stable glass waste forms for disposal. Within the WTP, the pretreatment facility will receive the retrieved waste from the tank farms and separate it into two treated process streams. These waste streams will be vitrified, and the resulting waste canisters will be sent to offsite (high-level waste [HLW]) and onsite (immobilized low-activity waste [ILAW]) repositories. As part of the pretreatment and ILAW processing, liquid secondary wastes will be generated that will be transferred to the Effluent Treatment Facility (ETF) on the Hanford Site for further treatment. These liquid secondary wastes will be converted to stable solid waste forms that will be disposed of in the Integrated Disposal Facility (IDF). To support the selection of a waste form for the liquid secondary wastes from WTP, Washington River Protection Solutions (WRPS) has initiated secondary waste form testing work at Pacific Northwest National Laboratory (PNNL). In anticipation of a down-selection process for a waste form for the Solidification Treatment Unit to be added to the ETF, PNNL is developing data packages to support that down-selection. The objective of the data packages is to identify, evaluate, and summarize the existing information on the four waste forms being considered for stabilizing and solidifying the liquid secondary wastes. At the Hanford Site, the FBSR process is being evaluated as a supplemental technology for treating and immobilizing Hanford LAW radioactive tank waste and for treating secondary wastes from the WTP pretreatment and LAW vitrification processes.

TSA waste stream and final waste form composition

International Nuclear Information System (INIS)

Grandy, J.D.; Eddy, T.L.; Anderson, G.L.

1993-01-01

A final vitrified waste form composition, based upon the chemical compositions of the input waste streams, is recommended for the transuranic-contaminated waste stored at the Transuranic Storage Area of the Radioactive Waste Management Complex at the Idaho National Engineering Laboratory. The quantities of waste are large with a considerable uncertainty in the distribution of various waste materials. It is therefore impractical to mix the input waste streams into an ''average'' transuranic-contaminated waste. As a result, waste stream input to a melter could vary widely in composition, with the potential of affecting the composition and properties of the final waste form. This work examines the extent of the variation in the input waste streams, as well as the final waste form under conditions of adding different amounts of soil. Five prominent Rocky Flats Plant 740 waste streams are considered, as well as nonspecial metals and the ''average'' transuranic-contaminated waste streams. The metals waste stream is the most extreme variation and results indicate that if an average of approximately 60 wt% of the mixture is soil, the final waste form will be predominantly silica, alumina, alkaline earth oxides, and iron oxide. This composition will have consistent properties in the final waste form, including high leach resistance, irrespective of the variation in waste stream. For other waste streams, much less or no soil could be required to yield a leach resistant waste form but with varying properties

Corrosion tests with uranium- and plutonium-loaded ceramic waste forms

International Nuclear Information System (INIS)

Morss, L. R.; Johnson, S. G.; Ebert, W. L.; DiSanto, T.; Frank, S. M.; Holly, J. L.; Kropf, A. J.; Mertz, C. J.; O'Holleran, T. P.; Richmann, M. K.; Sinkler, W.; Tsai, Y.; Warren, A. R.; Noy, M.

2003-01-01

Tests were conducted with ceramic waste form (CWF) materials that contained small amounts of uranium and plutonium to study their release behavior as the CWF corroded. Materials made using the hot isostatic press (HIP) and pressureless consolidation (PC) methods were examined and tested. Four different materials were made using the HIP method with two salts having different U:Pu mole ratios and two zeolite reagents having different residual water contents. Tests with the four HIP U,Pu-loaded CWF materials were conducted at 90 and 120 C, at CWF-to-water mass ratios of 1:10 and 1:20, and for durations between 7 and 365 days. Materials made using two PC processing conditions were also tested. Tests with the two PC U,Pu-loaded CWF materials were conducted at 90 and 120 C, at a CWF-to-water mass ratio of 1:10, and for durations between 7 and 182 days. The releases of matrix elements, U, and Pu in tests conducted under different test conditions and with different materials are compared to evaluate the effects of composition and processing conditions on the release behavior of U and Pu and the chemical durabilities of the different materials. The distributions of released elements among the fractions that were dissolved, in colloidal form in the solution, and fixed to test vessel walls were measured and compared. Characterization of Pu-bearing colloidal particles recovered from the test solutions using solids analysis techniques are also reported. The principal findings from this study are: (1) The release of U and Pu is about 10X less than the release of Si and 50X less than the release of B under all test conditions. This implies that U and Pu are in a phase that is less soluble than the sodalite and binder glass matrix. (2) Almost all of the plutonium that is released from U,Pu-loaded CWF is present either as colloidal-sized particles in the size range between 5 and 100 nm in the test solution (about 15% of the total) or becomes fixed on stainless steel test vessel

Aluminum phosphate ceramics for waste storage

Science.gov (United States)

Wagh, Arun; Maloney, Martin D

2014-06-03

The present disclosure describes solid waste forms and methods of processing waste. In one particular implementation, the invention provides a method of processing waste that may be particularly suitable for processing hazardous waste. In this method, a waste component is combined with an aluminum oxide and an acidic phosphate component in a slurry. A molar ratio of aluminum to phosphorus in the slurry is greater than one. Water in the slurry may be evaporated while mixing the slurry at a temperature of about 140-200.degree. C. The mixed slurry may be allowed to cure into a solid waste form. This solid waste form includes an anhydrous aluminum phosphate with at least a residual portion of the waste component bound therein.

Studies of high-level waste form performance at Japan Atomic Energy Research Institute

Energy Technology Data Exchange (ETDEWEB)

Banba, Tsunetaka; Mitamura, Hisayoshi; Kuramoto, Kenichi; Kamizono, Hiroshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Inagaki, Yahohiro

1998-02-01

The JAERI studies on the properties of the glass and ceramic waste forms, which have been done in the last several years, are described briefly. For the long-term evaluation of glass waste form performance under repository condition, leachability has studied from the standpoints of understanding of alteration layers, effects of groundwater and effects of redox condition using the radioactive or non-radioactive glass samples. The studies revealed that (1) the reactions in the alteration layers, such as crystal growth, continue after the apparent release of elements from the glass almost ceases, (2) under somewhat reducing conditions, Fe dissolves easily into leachates, and hydrated silicate surface layer tends to dissolve more easily with Fe in reduced synthetic groundwater than in deionized water, (3) precipitation of PuO{sub 2}{center_dot}xH{sub 2}O(am) is controlling the leaching of soluble species of Pu under both redox conditions, and the dominant soluble species is Pu(OH){sub 4}{sup 0} under reducing condition. Ceramics are considered as most promising materials for the actinide-rich wastes arising from partitioning and transmutation processes because of their outstanding durability for long term. In the present study, {alpha}-decay damage effects on the density and leaching behavior of perovskite (1 of 3 main minerals forming Synroc) were investigated by an accelerated experiment using the actinide doping technique. A decrease in density of Cm-doped perovskite reaches 1.3% at a dose of 9x10{sup 17} {alpha}-decays{center_dot}g{sup -1}. The leach rate of perovskite increases with an increase in accumulated {alpha}-decay doses. Application of zirconia- and alumina-based ceramics for incorporating actinides was also investigated by inactive laboratory tests with an emphasis on crystallographic phase stability and chemical durability. The yttria-stabilized zirconia is stable crystallographically in the wide ranges of Ce and/or Nd content and have excellent

Glass ceramic obtained by tailings and tin mine waste reprocessing from Llallagua, Bolivia

Science.gov (United States)

Arancibia, Jony Roger Hans; Villarino, Cecilia; Alfonso, Pura; Garcia-Valles, Maite; Martinez, Salvador; Parcerisa, David

2014-05-01

In Bolivia Sn mining activity produces large tailings of SiO2-rich residues. These tailings contain potentially toxic elements that can be removed into the surface water and produce a high environmental pollution. This study determines the thermal behaviour and the viability of the manufacture of glass-ceramics from glass. The glass has been obtained from raw materials representative of the Sn mining activities from Llallagua (Bolivia). Temperatures of maximum nucleation rate (Tn) and crystallization (Tcr) were calculated from the differential thermal analyses. The final mineral phases were determined by X-ray diffraction and textures were observed by scanning electron microscopy. Crystalline phases are nefeline occurring with wollastonite or plagioclase. Tn for nepheline is between 680 ºC and 700 ºC, for wollastonite, 730 ºC and for plagioclase, 740 ºC. Tcr for nefeline is between 837 and 965 ºC; for wollastonite, 807 ºC and for plagioclase, 977 ºC. In order to establish the mechanical characteristics and efficiency of the vitrification process in the fixation of potentially toxic elements the resistance to leaching and micro-hardness were determined. The obtained contents of the elements leached from the glass ceramic are well below the limits established by the European legislation. So, these analyses confirm that potentially toxic elements remain fixed in the structure of mineral phases formed in the glass-ceramic process. Regarding the values of micro-hardness results show that they are above those of a commercial glass. The manufacture of glass-ceramics from mining waste reduces the volume of tailings produced for the mining industry and, in turn enhances the waste, transforming it into a product with industrial application. Acknowledgements: This work was partly financed by the project AECID: A3/042750/11, and the SGR 2009SGR-00444.

Formation and corrosion of a 410 SS/ceramic composite

Science.gov (United States)

Chen, X.; Ebert, W. L.; Indacochea, J. E.

2016-11-01

This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

Assessment pozzolanicity waste red ceramics produced in Valley Assu / RN

International Nuclear Information System (INIS)

Palhares, Rodolfo de Azevedo; Pereira, Arthur Ruan da Silva; Cabral, Kleber Cavalcanti; Nobrega, Andreza Kelly Costa

2016-01-01

It is known that both the cement industry as a ceramist contribute much to the generation of environmental impacts. Be the Co2 in the atmosphere, as well as the generation of excessive waste, reaching 20%. The objective of this study is to analyze the potential pozollanic of waste from the red ceramic industries Valley Assu / RN, in order that this material can be incorporated as alternative raw material in the manufacture of ecological and similar brick, replacing partially in its composition Portland cement. Thus contributing to reducing the environmental impact produced by both the ceramics industry, such as cement. To evaluate the efficiency of pozollanic material, it was made sample preparation and then the physico-chemical characterization. After performing tests, it was noticed that the material has the minimum requirements established in standard to be considered as pozollanic material. (author)

Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

Directory of Open Access Journals (Sweden)

Inès M. M. M. Ponsot

2014-07-01

Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

Transuranic waste management program waste form development

International Nuclear Information System (INIS)

Bennett, W.S.; Crisler, L.R.

1981-01-01

To ensure that all technology necessary for long term management of transuranic (TRU) wastes is available, the Department of Energy has established the Transuranic Waste Management Program. A principal focus of the program is development of waste forms that can accommodate the very diverse TRU waste inventory and meet geologic isolation criteria. The TRU Program is following two approaches. First, decontamination processes are being developed to allow removal of sufficient surface contamination to permit management of some of the waste as low level waste. The other approach is to develop processes which will allow immobilization by encapsulation of the solids or incorporate head end processes which will make the solids compatible with more typical waste form processes. The assessment of available data indicates that dewatered concretes, synthetic basalts, and borosilicate glass waste forms appear to be viable candidates for immobilization of large fractions of the TRU waste inventory in a geologic repository

Standard test method for static leaching of monolithic waste forms for disposal of radioactive waste

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This test method provides a measure of the chemical durability of a simulated or radioactive monolithic waste form, such as a glass, ceramic, cement (grout), or cermet, in a test solution at temperatures <100°C under low specimen surface- area-to-leachant volume (S/V) ratio conditions. 1.2 This test method can be used to characterize the dissolution or leaching behaviors of various simulated or radioactive waste forms in various leachants under the specific conditions of the test based on analysis of the test solution. Data from this test are used to calculate normalized elemental mass loss values from specimens exposed to aqueous solutions at temperatures <100°C. 1.3 The test is conducted under static conditions in a constant solution volume and at a constant temperature. The reactivity of the test specimen is determined from the amounts of components released and accumulated in the solution over the test duration. A wide range of test conditions can be used to study material behavior, includin...

Nuclear waste disposal: alternatives to solidification in glass proposed

International Nuclear Information System (INIS)

Kerr, R.A.

1979-01-01

More than a quarter-million cubic meters of liquid radioactive wastes are now being held at government installations awaiting final disposal. During the past 20 years, the disposal plan of choice has been to incorporate the 40 to 50 radioactive elements dissolved in liquid wastes into blocks of glass, seal the glass in metal canisters, and insert the canisters into deep, geologically stable salt beds. Over the last few years, some geologists and materials scientists have become concerned that perhaps not enough is known yet about the interaction of waste, container, and salt (or any rock) to have a reasonable assurance that the hazardous wastes will be contained successfully. The biggest advantage of glass at present is the demonstrated practicality of producing large, highly radioactive blocks of it. The frontrunner as a successor to glass is ceramics, which are nonmetallic crystalline materials formed at high temperature, such as chinaware or natural minerals. An apparent advantage of ceramics is that they already have an ordered atomic structure, whose properties can be tailored to a particular waste element and to conditions of a specific disposal site. A ceramic tailored for waste disposal called supercalcine-ceramic has been developed. It was emphasized that the best minerals for waste solidification may be those that have proved most stable under natural conditions over geologic time. Disadvantage to ceramics are radiation damage and transmutation. However, it is now obvious that some ceramics are more stable than glass under certain conditions. Metal-encapsulated ceramic, called cermet, is being developed as a waste form. Cermets are considerably more resistant at 100 0 C than a borosilicate waste glass. Researchers are now testing prospective waste forms under the most extreme conditions that might prevail in a waste disposal site

Novel room-temperature-setting phosphate ceramics for stabilizing combustion products and low-level mixed wastes

International Nuclear Information System (INIS)

Wagh, A.S.; Singh, D.

1994-01-01

Argonne National Laboratory, with support from the Office of Technology in the US Department of Energy (DOE), has developed a new process employing novel, chemically bonded ceramic materials to stabilize secondary waste streams. Such waste streams result from the thermal processes used to stabilize low-level, mixed wastes. The process will help the electric power industry treat its combustion and low-level mixed wastes. The ceramic materials are strong, dense, leach-resistant, and inexpensive to fabricate. The room-temperature-setting process allows stabilization of volatile components containing lead, mercury, cadmium, chromium, and nickel. The process also provides effective stabilization of fossil fuel combustion products. It is most suitable for treating fly and bottom ashes

Conditioning of alpha waste

International Nuclear Information System (INIS)

Halaszovich, S.; Gerontopoulos, P.; Hennart, D.; Ledebrink, F.W.; Loida, A.; Phillips, D.C.; Vandevoorde, N.

1985-01-01

The long life and high radiotoxicity of the alph-emitting transuranics in radioactive waste provide an incentive for the constant improvement of existing processes and waste forms or the development of new alternatives, to isolate them safely from the biosphere. In the following, five processes at differing stages of development are outlined, the products ranging between cement, glass and ceramics: a process developed by ALKEM for the cementation of waste from fuel element manufacture; a process to improve the quality of cement products containing Magnox hulls, under development at AERE Harwell; high-temperature slagging incineration, developed at SCK/CEN; embedding of waste in an alumosilicate-based ceramic, being developed at KfK; embedding of waste in a titanium dioxide-based ceramic, proposed by Agip

Use of Emanation Thermal Analysis in the characterization of nuclear waste forms and their alteration products

International Nuclear Information System (INIS)

Balek, V; Malek, Z.; Banba, T.; Mitamura, H.; Vance, E.R.

1999-01-01

Emanation Thermal Analysis (ETA) was used for the characterization of thermal behavior of two nuclear waste glasses, basalt volcanic glass and perovskite ceramics before and after hydrolytic treatment. The release of radon, formed by the spontaneous α-decay of 228 Th and 224 Ra and incorporated into samples to a maximum depth of 100 nm from the surface due to the recoil, was measured during heating of the samples from 20 to 1200degC and subsequent cooling. Temperatures of the annealing of surface roughness, micro-cracks and other defects, produced by manufacture and/or by subsequent treatment of glass and ceramic samples, were determined using the ETA. Microstructure changes of glass corrosion accompanying their dehydration and thermal decomposition were characterized by the radon release rate changes. The effect of hydrolytic alteration on the thermal behavior of the nuclear waste glass was revealed by ETA in an early corrosion stage. In the alteration product of the perovskite ceramics the diffusion mobility of radon was assessed in the temperature range 1000-1200degC. The thermal stability of radiation-induced defects in perovskite ceramic powder bombarded by He + ions to doses of 10 14 and 10 16 ions/cm 2 was determined by means of ETA. (author)

Significance of radiation effects in solid radioactive waste

International Nuclear Information System (INIS)

Permar, P.H.; McDonell, W.R.

1980-01-01

Proposed NRC criteria for disposal of high-level nuclear waste require development of waste packages to contain radionuclide for at least 1000 years, and design of repositories to prevent radionuclide release at an annual rate greater than 1 part in 100,000 of the total activity. The high-level wastes that are now temporarily stored as aqueous salts, sludges, and calcines must be converted to high-integrity solid forms that resist deterioration from radiation and other effects of long-term storage. Spent fuel may be encapsulated for similar long-term storage. Candidate waste forms beside the spent fuel elements themselves, include borosilicate and related glasses, mineral-like crystalline ceramics, concrete formulations, and metal-matrix glass or ceramic composites. these waste forms will sustain damage produced by beta-gamma radiation up to 10 12 rads, by alpha radiation up to 10 19 particles/g, by internal helium generation greater than about 0.1 atom percent, and by the atom transmutations accompanying radioactive decay. Current data indicate that under these conditions the glass forms suffer only minor volume changes, stored energy deposition, and leachability effects. The crystalline ceramics appear susceptible to the potentially more severe alterations accompanying metamictization and natural analogs of candidate materials are being examined to establish their suitability as waste forms. Helium concentrations in the waste forms are generally below thresholds for severe damage in either glass or crystalline ceramics at low temperatures, but microstructural effects are not well characterized. Transmutation effects remain to be established

Liquid secondary waste: Waste form formulation and qualification

Energy Technology Data Exchange (ETDEWEB)

Cozzi, A. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Dixon, K. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Hill, K. A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Nichols, R. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-07-31

The Hanford Site Effluent Treatment Facility (ETF) currently treats aqueous waste streams generated during site cleanup activities. When the Hanford Tank Waste Treatment and Immobilization Plant (WTP) begins operations, including Direct Feed Low Activity Waste (DFLAW) vitrification, a liquid secondary waste (LSW) stream from the WTP will need to be treated. The volume of effluent for treatment at the ETF will increase significantly. The powdered salt waste form produced by the ETF will be replaced by a stabilized solidified waste form for disposal in Hanford’s Integrated Disposal Facility (IDF). Washington River Protection Solutions is implementing a Secondary Liquid Waste Immobilization Technology Development Plan to address the technology needs for a waste form and solidification process to treat the increased volume of waste planned for disposal at the IDF. Waste form testing to support this plan is composed of work in the near term to provide data as input to a performance assessment (PA) for Hanford’s IDF. In 2015, three Hanford Liquid Secondary Waste simulants were developed based on existing and projected waste streams. Using these waste simulants, fourteen mixes of Hanford Liquid Secondary Waste were prepared and tested varying the waste simulant, the water-to-dry materials ratio, and the dry materials blend composition.1 In FY16, testing was performed using a simulant of the EMF process condensate blended with the caustic scrubber—from the Low Activity Waste (LAW) melter—, processed through the ETF. The initial EMF-16 simulant will be based on modeling efforts performed to determine the mass balance of the ETF for the DFLAW.2 The compressive strength of all of the mixes exceeded the target of 3.4 MPa (500 psi) to meet the requirements identified as potential IDF Waste Acceptance Criteria in Table 1 of the Secondary Liquid Waste Immobilization Technology Development Plan.3 The hydraulic properties of the waste forms tested (hydraulic conductivity

Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

Science.gov (United States)

Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

2014-12-01

Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

Calcium phosphate nuclear materials: apatitic ceramics for separated wastes

International Nuclear Information System (INIS)

Carpena, J.; Lacout, J.L.

2005-01-01

Is it feasible to elaborate conditioning materials for separated high activity nuclear wastes, as actinides or fission products? Specific materials have been elaborated so that the waste is incorporated within the crystalline structure of the most stable calcium phosphate, i.e. apatite. This mineral is able to sustain high irradiation doses assuming a well chosen chemical composition. Mainly two different ways of synthesis have been developed to produce hard apatite ceramics that can be used to condition nuclear wastes. Here we present a data synthesis regarding the elaboration of these apatite nuclear materials that includes experiments on crystallo-chemistry, chemical analysis, leaching and irradiation tests performed for the past fifteen years. (authors)

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

Energy Technology Data Exchange (ETDEWEB)

Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

1994-06-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

International Nuclear Information System (INIS)

Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

1994-01-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

Gamma-radiolysis effects on leaching of nuclear fuel waste forms

International Nuclear Information System (INIS)

Tait, J.C.; Wilkin, D.L.; Hamon, R.F.

1986-06-01

Gamma-radiolysis experiments have been conducted on aqueous systems representative of those that might be found in a granite rock disposal vault for immobilized nuclear fuel recycle waste. Sealed capsules containing an air or an oxygen-free atmosphere, synthetic granite or chloride groundwaters, and components of the disposal system (granite, clay, metal containers and glass or glass-ceramic waste form) were irradiated by an external gamma field. Analysis of the gas phase showed the presence of H 2 gas in all capsules. Capsules containing graphite and air showed oxygen depletion. This depletion of O 2 is attributed to radiolytic reactions with iron species leached from the granite. Systems containing bentonite clay showed the production of CO 2 . A computer program, MAKSIMA-CHEMIST, was used to qualitatively predict the observed gas-phase composition by modelling the kinetics of the aqueous radiolysis reactions

Waste-form development