New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques

OpenAIRE

Budding, A.; Vaneker, T.H.J.

2013-01-01

In powder-based rapid prototyping techniques, powder compaction is used to create thin layers of fine powder that are locally bonded. By stacking these layers of locally bonded material, an object is made. The compaction of thin layers of powder mater ials is of interest for a wide range of applications, but this study solely focuses on the application for powder -based three-dimensional printing (e.g. SLS, 3DP). This research is primarily interested in powder compaction for creating membrane...

LSA glass-ceramic tiles made by powder pressing; Obtencao de placas vitroceramicas do sistema LSA utilizando a prensagem de pos

Energy Technology Data Exchange (ETDEWEB)

Figueira, F.C.; Bertan, F.M. [Colorminas Colorificio e Mineracao, Icara, SC (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Programa de Pos-Graduaco em Engenharia Quimica; Uggioni, E. [Universidade do Extremo Sul Catarinense (UFSC), Florianopolis, SC (Brazil). Curso de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil). Dept. de Tecnologia em Ceramica

2009-07-01

A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior ({sigma}bending) and thermal analysis ({alpha}). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

Pharmaceutical powder compaction technology

National Research Council Canada - National Science Library

Çelik, Metin

2011-01-01

... through the compaction formulation process and application. Compaction of powder constituents both active ingredient and excipients is examined to ensure consistent and reproducible disintegration and dispersion profiles...

Powder compaction characteristics and tube dimensions in PIT fabrication of Ag/BPSCCO superconducting tapes

International Nuclear Information System (INIS)

Sarma, M.S.; Syamaprasad, U.; Guruswamy, P.; Warrier, K.G.K.; Damodaran, A.D.; Mukherjee, P.S.

1997-01-01

Density variations of the superconductor core during the powder-in-tube (PIT) fabrication of Ag/BPSCCO monolayer tapes have been studied. The PIT procedure involved steps such as filling the tubes with precursor powder, rich in 2212 phase, with packing densities in the range 20-55% of theoretical density, groove rolling, flat rolling and finally a four-stage repeated rolling-annealing cycle. The two types of precursor powders used in this study were prepared by a conventional ceramic route and an amorphous acrylate route (AR). The core density was found to saturate after a few passes of just groove rolling for both powders. However, better compaction was achieved by rolling for the AR powder which also exhibited a better uniaxial compaction response. A further increase in core density was observed only during the final annealing step. Based on the experimentally observed constancy of core density through most of the mechanical working steps, a relation connecting silver sheath thickness, total thickness and cross-section ratio at saturation of compaction has been worked out. Apart from explaining the influence of starting packing density and compaction response of powder in determining the sheath thickness of the final tapes, the relationship was found to be useful in choosing the starting packing density appropriate to the silver tube dimensions and prevailing rolling conditions. (author)

Nondestructive density measured in powder metallurgy and ceramics

International Nuclear Information System (INIS)

Schlieper, G.; Arnold, V.; Dirkes, H.

1989-01-01

Absorption measurements with gamma radiation have been utilized for the determination of porosities (densities) in materials compacted or sintered from metallic or ceramic powders. The mathematical background for the assessment of this method, and for evaluations of the accuracy of measurement is presented within the reported paper. The equipment for the practical application of density measurements in industry has been developed. Hardware and software of this computerized instrument are designed for a maximum of safety, ease of operation, reliability, flexibility, and efficiency. (orig./RHM) [de

SEPARATION OF THE INTER- AND INTRA-PARTICLE POROSITY IN IMAGES OF POWDER COMPACTS

Directory of Open Access Journals (Sweden)

Jacques Lacaze

2011-05-01

Full Text Available Powder metallurgy is a highly developed and cheap method of manufacturing reliable materials, either metallic, ceramic or composite. This process was used to make green compacts of iron powders with a high porosity level. This study is part of a project aimed at describing the relationships between mechanical properties and morphological features of such compacts, with particular attention paid to the shape of the grains and the compaction pressure. In this report, a method is proposed to separate the intra grain porosity from the cavities located between particles. The approach is based on the covariogram of images obtained from the surface of the compacts by means of a laser roughometer. To achieve this separation, a model of the structure is proposed which assumes that the distributions of the grains and of the intra-particle cavities are random and independent. Each distribution is characterized by two parameters. A satisfactory agreement is obtained between experimental and calculated covariograms after identification of these parameters.

New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques

NARCIS (Netherlands)

Budding, A.; Vaneker, Thomas H.J.

2013-01-01

In powder-based rapid prototyping techniques, powder compaction is used to create thin layers of fine powder that are locally bonded. By stacking these layers of locally bonded material, an object is made. The compaction of thin layers of powder mater ials is of interest for a wide range of

COMPACTION OF LITHIUM-SILICATE CERAMICS USING SPARK PLASMA SINTERING

Directory of Open Access Journals (Sweden)

Tomas Frantisek Kubatik

2016-12-01

Full Text Available This paper deals with the compaction of ceramics based on lithium-silicate by spark plasma sintering (SPS. The initial powder was prepared by calcination in a resistance furnace at a temperature of 1300 °C with the ratio of Li/Si = 1. Compacting by SPS was carried out at temperatures of 800 - 1000 °C with a maximum pressure of 80 MPa. Samples with open porosity of less than 1 % were prepared at the temperature of 1000 °C. According to the quantitative Rietveld refinement of x-ray diffraction data, the dominant phases in all samples were Li₂Si₂O₅ and Li₂SiO₃, together representing over 80 wt. % of the sintered material.

Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

Directory of Open Access Journals (Sweden)

Rosa Maria da Rocha

2005-06-01

Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

Acid-base properties of ceramic powders

International Nuclear Information System (INIS)

Bleier, A.

1983-01-01

This chapter addresses the fundamental aspects of potentiometric titration, electrokinetics, and conductometric titration in evaluating surface and interfacial thermodynamic behavior. Emphasizes the characterization of aqueous systems which are pertinent to the processing of ceramic powders. Attempts to clarify the role of novel analytical techniques that will increasingly contribute to the advanced characterization of ceramic powders. Evaluates recently developed acid-base and complexation concepts and their applications to the processing of oxide ceramics

Factors affecting the electrostatic charge of ceramic powders

International Nuclear Information System (INIS)

Lorite, I.; Romero, J.; Fernandez, J. F.

2011-01-01

The phenomenon of electrostatic charge in ceramic powders takes place when the particle surfaces enter in contact between them or with the containers. The accumulation of electrostatic charge is of relevance in ceramic powders in view of their insulating character and the risk of explosions during the material handling. In this work the main factors that affect the appearance of intrinsic charge and tribo-charge in ceramic powder have been studied. In ceramic powders of alumina it has been verified that the smallest particle sizes present an increase of the electrostatic charge of negative polarity. A correlation has been observed between the nature of the OH -surface groups and the electrostatic charge. The intrinsic charge and the tribocharge in ceramic powders can be diminished by compensating the surface groups that support the charge. The dry dispersion of nanoparticles on microparticles allows surface charge compensation with a noticeable modification of the powder agglomeration. (Author) 19 refs.

Compaction of amorphous iron–boron powder

DEFF Research Database (Denmark)

Hendriksen, Peter Vang; Mørup, Steen; Koch, Christian

1993-01-01

Large scale practical use of bulk amorphous alloys requires the capability of molding the material to a desired design, for instance by compaction of an amorphous powder. This is a difficult task because the sintering temperature is limited by the crystallization temperature of the alloy.1 Here we......, should facilitate a compaction. The passivation layer, however, impedes a compaction. Isostatic pressing at 540 K at a pressure of 200 MPa clearly illustrated this; pellets pressed from passivated powder were much more brittle than pellets pressed from unpassivated powder. The density of the pellets...... was very low ([approximately-equal-to]25% of the density of bulk FeB). We have designed a die for uniaxial pressing in which the compaction can be performed without exposing the powder to air and have obtained densities larger than 60% of that of bulk FeB. We have reported studies of the dependence...

Effect of surface energy on powder compactibility.

Science.gov (United States)

Fichtner, Frauke; Mahlin, Denny; Welch, Ken; Gaisford, Simon; Alderborn, Göran

2008-12-01

The influence of surface energy on the compactibility of lactose particles has been investigated. Three powders were prepared by spray drying lactose solutions without or with low proportions of the surfactant polysorbate 80. Various powder and tablet characterisation procedures were applied. The surface energy of the powders was characterized by Inverse Gas Chromatography and the compressibility of the powders was described by the relationship between tablet porosity and compression pressure. The compactibility of the powders was analyzed by studying the evolution of tablet tensile strength with increasing compaction pressure and porosity. All powders were amorphous and similar in particle size, shape, and surface area. The compressibility of the powders and the microstructure of the formed tablets were equal. However, the compactibility and dispersive surface energy was dependent of the composition of the powders. The decrease in tablet strength correlated to the decrease in powder surface energy at constant tablet porosities. This supports the idea that tablet strength is controlled by formation of intermolecular forces over the areas of contact between the particles and that the strength of these bonding forces is controlled by surface energy which, in turn, can be altered by the presence of surfactants.

Modelling and Simulation of Tensile Fracture in High Velocity Compacted Metal Powder

International Nuclear Information System (INIS)

Jonsen, P.; Haeggblad, H.-A.

2007-01-01

In cold uniaxial powder compaction, powder is formed into a desired shape with rigid tools and a die. After pressing, but before sintering, the compacted powder is called green body. A critical property in the metal powder pressing process is the mechanical properties of the green body. Beyond a green body free from defects, desired properties are high strength and uniform density. High velocity compaction (HVC) using a hydraulic operated hammer is a production method to form powder utilizing a shock wave. Pre-alloyed water atomised iron powder has been HVC-formed into circular discs with high densities. The diametral compression test also called the Brazilian disc test is an established method to measure tensile strength in low strength material like e.g. rock, concrete, polymers and ceramics. During the test a thin disc is compressed across the diameter to failure. The compression induces a tensile stress perpendicular to the compressed diameter. In this study the test have been used to study crack initiation and the tensile fracture process of HVC-formed metal powder discs with a relative density of 99%. A fictitious crack model controlled by a stress versus crack-width relationship is utilized to model green body cracking. Tensile strength is used as a failure condition and limits the stress in the fracture interface. The softening rate of the model is obtained from the corresponding rate of the dissipated energy. The deformation of the powder material is modelled with an elastic-plastic Cap model. The characteristics of the tensile fracture development of the central crack in a diametrically loaded specimen is numerically studied with a three dimensional finite element simulation. Results from the finite element simulation of the diametral compression test shows that it is possible to simulate fracturing of HVC-formed powder. Results from the simulation agree reasonably with experiments

Slip casting nano-particle powders for making transparent ceramics

Science.gov (United States)

Kuntz, Joshua D [Livermore, CA; Soules, Thomas F [Livermore, CA; Landingham, Richard Lee [Livermore, CA; Hollingsworth, Joel P [Oakland, CA

2011-04-12

A method of making a transparent ceramic including the steps of providing nano-ceramic powders in a processed or unprocessed form, mixing the powders with de-ionized water, the step of mixing the powders with de-ionized water producing a slurry, sonifing the slurry to completely wet the powder and suspend the powder in the de-ionized water, separating very fine particles from the slurry, molding the slurry, and curing the slurry to produce the transparent ceramic.

Preparation of soft-agglomerated nano-sized ceramic powders by sol-gel combustion process

International Nuclear Information System (INIS)

Feng, Q.; Ma, X.H.; Yan, Q.Z.; Ge, C.C.

2009-01-01

The soft-agglomerated Gd 2 BaCuO 5 (Gd211) nano-powders were synthesized by sol-gel combustion process with binary ligand and the special pretreatment on gel. The mechanism of the formation of weakly agglomerated structure was studied in detail. The results showed that network structure in gelation process was found to be a decisive factor for preventing agglomeration of colloidal particles. The removal of free water, coordinated water, and most of hydroxyl groups during pretreatment further inhibited the formation of hydrogen bonds between adjacent particles. The soft-agglomeration of the particles was confirmed by isolated particles in calcined Gd211 powders and in green compact, a narrow monomodal pore size distribution of the green compact and the low agglomeration coefficient of the calcined Gd211 powder. Extension this process to synthesis of BaCeO 3 , BaTiO 3 and Ce 0.8 Sm 0.2 O 1.9 powders, also led to weakly agglomerated nano-powders. It suggests that this method represents a powerful and facile method for the creation of doped and multi-component nano-sized ceramic powders.

Densification behavior of aluminum alloy powder mixed with zirconia powder inclusion under cold compaction

International Nuclear Information System (INIS)

Ryu, Hyun Seok; Lee, Sung Chul; Kim, Ki Tae

2002-01-01

Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The cap model with constraint factors was implemented into a finite element program(ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the cap model with constraint factors were good

The precursors effects on biomimetic hydroxyapatite ceramic powders.

Science.gov (United States)

Yoruç, Afife Binnaz Hazar; Aydınoğlu, Aysu

2017-06-01

In this study, effects of the starting material on chemical, physical, and biological properties of biomimetic hydroxyapatite ceramic powders (BHA) were investigated. Characterization and chemical analysis of BHA powders were performed by using XRD, FT-IR, and ICP-AES. Microstructural features such as size and morphology of the resulting BHA powders were characterized by using BET, nano particle sizer, pycnometer, and SEM. Additionally, biological properties of the BHA ceramic powders were also investigated by using water-soluble tetrazolium salts test (WST-1). According to the chemical analysis of BHA ceramic powders, chemical structures of ceramics which are prepared under different conditions and by using different starting materials show differences. Ceramic powders which are produced at 80°C are mainly composed of hydroxyapatite, dental hydroxyapatite (contain Na and Mg elements in addition to Ca), and calcium phosphate sulfide. However, these structures are altered at high temperatures such as 900°C depending on the features of starting materials and form various calcium phosphate ceramics and/or their mixtures such as Na-Mg-hydroxyapatite, hydroxyapatite, Mg-Whitlockit, and chloroapatite. In vitro cytotoxicity studies showed that amorphous ceramics produced at 80°C and ceramics containing chloroapatite structure as main or secondary phases were found to be extremely cytotoxic. Furthermore, cell culture studies showed that highly crystalline pure hydroxyapatite structures were extremely cytotoxic due to their high crystallinity values. Consequently, the current study indicates that the selection of starting materials which can be used in the production of calcium phosphate ceramics is very important. It is possible to produce calcium phosphate ceramics which have sufficient biocompatibility at physiological pH values and by using appropriate starting materials. Copyright © 2017 Elsevier B.V. All rights reserved.

Study of nuclear fuel powders forming by axial compaction

International Nuclear Information System (INIS)

Fourcade, J.

2002-12-01

Nuclear fuel powders forming, although perfectly dominated, fail to make compacts without density gradients. Density heterogeneities induce diametric deformations during firing which force manufacturers to adjust shape with a high cost machining stage. Manufacturing process improvement is a major project to obtain perfectly shaped pellets and reduce their cost. One way of investigation of this project is the study of powders compaction mechanisms to understand and improve their behaviour. The goal of this study is to identify the main mechanisms linked with powder properties that act on pressing. An empirical model is developed to predict pellet deformations from a single compaction test. This model has to link powder properties with their compaction behaviour. Then, compaction tests identify the main mechanisms whereas a contact dynamic program is used to explain them. These works, done to improve the understanding in powders behaviour, focus on powders agglomeration state and macroscopic particles arrangement during the die filling stage. Actually, for granulated powders, granules cohesion act on the powder bed behaviour under pressure. The first particles arrangement is responsible for the first transfer directions into the powder and so for its transfer homogeneity and isotropy. As a consequence, the knowledge of all the macroscopic powder properties is essential to understand and improve the manufacturing process. Moreover, tests on UO 2 powders have shown that it is better to use granulated powders with spherical granules, short size distribution and granules cohesion according with compaction pressure to improve compact homogeneity of densification. (author)

Coating of ceramic powders by chemical vapor deposition techniques (CVD)

International Nuclear Information System (INIS)

Haubner, R.; Lux, B.

1997-01-01

New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

Investigation of pressing of molybdenum powder compacts

International Nuclear Information System (INIS)

Mymrin, S.A.; Kuznetsov, V.Eh.; Yampol'skij, M.L.; Leonov, S.A.; Mikhridinov, R.M.; Korzukhin, V.A.

1990-01-01

Results of an experimental investigation into pressing of compacts of MCh type molybdenum powders using the industrial equipment are presented. To measure the density of powder molybdenum billets a radioisotopic density meter with cesium-137 is used as radioactive gamma radiation source. The dependence of the produced billet density on the specific compacting pressure at different values of the powder bulk density is ascertained

Compactibility of atomized high-speed steel and steel 3 powders

International Nuclear Information System (INIS)

Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

1985-01-01

Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

Development of ceramics based fuel, Phase I, Kinetics of UO{sub 2} sintering by vibration compacting of UO{sub 2} powder (Introductory report); Razvoj goriva na bazi keramike, I faza, Kinetika sinterovanja UO{sub 2} vibraciono kompaktiranje praha UO{sub 2} (Uvodni izvestaj)

Energy Technology Data Exchange (ETDEWEB)

Ristic, M M [Institute of Nuclear Sciences Vinca, Laboratorija za reaktorske materijale, Beograd (Serbia and Montenegro)

1962-10-15

After completing the Phase I of the task related to development of ceramics nuclear fuel the following reports are presented: Kinetics of UO{sub 2} sintering; Vibrational compacting and sintering of UO{sub 2}; Characterisation of of UO{sub 2} powder by DDK and TGA methods; Separation of UO{sub 2} powder.

Heat transfer in large compacts of SYNROC powder

International Nuclear Information System (INIS)

Buykx, W.J.

1984-01-01

The parameters determining the time required to reach temperature uniformity in a shock heated cylindrical compact of SYNROC powder are identified as the dimensions of the compact and the thermal diffusivity of the material. The effect of shape and size of the compact are discussed, and an experimental study of the factors influencing the thermal diffusivity of compacted SYNROC powder is described

Correlating particle hardness with powder compaction performance.

Science.gov (United States)

Cao, Xiaoping; Morganti, Mikayla; Hancock, Bruno C; Masterson, Victoria M

2010-10-01

Assessing particle mechanical properties of pharmaceutical materials quickly and with little material can be very important to early stages of pharmaceutical research. In this study, a wide range of pharmaceutical materials were studied using atomic force microscopy (AFM) nanoindentation. A significant amount of particle hardness and elastic modulus data were provided. Moreover, powder compact mechanical properties of these materials were investigated in order to build correlation between the particle hardness and powder compaction performance. It was found that the materials with very low or high particle hardness most likely exhibit poor compaction performance while the materials with medium particle hardness usually have good compaction behavior. Additionally, the results from this study enriched Hiestand's special case concept on particle hardness and powder compaction performance. This study suggests that the use of AFM nanoindentation can help to screen mechanical properties of pharmaceutical materials at early development stages of pharmaceutical research.

Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

Science.gov (United States)

Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

2008-12-01

(1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

New powder compaction method using a styrene foam

International Nuclear Information System (INIS)

Kinemuchi, Y.; Takata, A.; Ishizaki, K.

1999-01-01

In general, metallic and ceramic powder compacts for sintering are shaped by uni-axial pressing or cold isostatic pressing (CIPing). Since metal or rubber is used as dies or moulds, it is difficult to form complicated shapes and flat disks, i.e., the ratio of diameter / thickness more than 50, by using uni-axial or CIPing. Rubber moulding, a moulding method with a rubber bag, can not press powder uniformly into flat disks because rubber deforms significantly. To solve this problem, we developed a new shaping technique to obtain complicated or thin flat shape by using styrene foam, which is cheap and has good machinability. Plastic foams such as styrene and acrylic foam contain many pores, and shrink uniformly by applying external pressure when the pores are collapsed. In this study, shrinking behavior of styrene and acrylic rubber moulds related to CIPing pressure was investigated. The experimental results show that the plastic foams shrink uniformly and the plastic deformation is linearly increased as CIP pressure increases. Copyright (1999) AD-TECH - International Foundation for the Advancement of Technology Ltd

Compaction of Ti–6Al–4V powder using high velocity compaction technique

International Nuclear Information System (INIS)

Khan, Dil Faraz; Yin, Haiqing; Li, He; Qu, Xuanhui; Khan, Matiullah; Ali, Shujaat; Iqbal, M. Zubair

2013-01-01

Highlights: • We compacted Ti–6Al–4V powder by HVC technique. • As impact force rises up, the green density of the compacts increases gradually. • At impact force 1.857 kN relative sintered density of the compacts reaches 99.88%. • Spring back of the green compact’s decreases gradually with increasing impact force. • Mechanical properties of the samples increases with increasing impact force. - Abstract: High velocity compaction technique was applied to the compaction of pre-alloyed, hydride–dehydride Ti–6Al–4V powder. The powder was pressed in single stroke with a compaction speed of 7.10–8.70 ms −1 . When the speed was 8.70 ms −1 , the relative density of the compacts reaches up to 85.89% with a green density of 3.831 g cm −3 . The green samples were sintered at 1300 °C in Ar-gas atmosphere. Scanning electron microscope (SEM) was used to examine the surface of the sintered samples. Density and mechanical properties such as Vickers micro hardness and bending strength of the powder samples were investigated. Experimental results indicated that with the increase in impact force, the density and mechanical properties of the compacts increased. The sintered compacts exhibited a maximum relative density of 99.88% with a sintered density of 4.415 g cm −3 , hardness of 364–483 HV and the bending strength in the range of 103–126.78 MPa. The springback of the compacts decreased with increasing impact force

Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Energy Technology Data Exchange (ETDEWEB)

Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

2018-02-06

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Characterization of composite materials based on cement-ceramic powder blended binder

Science.gov (United States)

Kulovaná, Tereza; Pavlík, Zbyšek

2016-06-01

Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

Roller compaction: Effect of relative humidity of lactose powder.

Science.gov (United States)

Omar, Chalak S; Dhenge, Ranjit M; Palzer, Stefan; Hounslow, Michael J; Salman, Agba D

2016-09-01

The effect of storage at different relative humidity conditions, for various types of lactose, on roller compaction behaviour was investigated. Three types of lactose were used in this study: anhydrous lactose (SuperTab21AN), spray dried lactose (SuperTab11SD) and α-lactose monohydrate 200M. These powders differ in their amorphous contents, due to different manufacturing processes. The powders were stored in a climatic chamber at different relative humidity values ranging from 10% to 80% RH. It was found that the roller compaction behaviour and ribbon properties were different for powders conditioned to different relative humidities. The amount of fines produced, which is undesirable in roller compaction, was found to be different at different relative humidity. The minimum amount of fines produced was found to be for powders conditioned at 20-40% RH. The maximum amount of fines was produced for powders conditioned at 80% RH. This was attributed to the decrease in powder flowability, as indicated by the flow function coefficient ffc and the angle of repose. Particle Image Velocimetry (PIV) was also applied to determine the velocity of primary particles during ribbon production, and it was found that the velocity of the powder during the roller compaction decreased with powders stored at high RH. This resulted in less powder being present in the compaction zone at the edges of the rollers, which resulted in ribbons with a smaller overall width. The relative humidity for the storage of powders has shown to have minimal effect on the ribbon tensile strength at low RH conditions (10-20%). The lowest tensile strength of ribbons produced from lactose 200M and SD was for powders conditioned at 80% RH, whereas, ribbons produced from lactose 21AN at the same condition of 80% RH showed the highest tensile strength. The storage RH range 20-40% was found to be an optimum condition for roll compacting three lactose powders, as it resulted in a minimum amount of fines in the

On the die compaction of powders used in pharmaceutics.

Science.gov (United States)

Aryanpour, Gholamreza; Farzaneh, Masoud

2018-07-01

Die compaction is widely used in the compaction of pharmaceutical powders (tableting). It is well known that the powder densification is a result of particle rearrangement and particle deformation. The former is considered to be the governing mechanism of densification in an initial stage of compaction and the latter is regarded as the governing mechanism in the compaction at the higher pressure range. As a more realistic assumption, one can consider that a simultaneous performance of both the rearrangement and deformation mechanisms takes place from the beginning of compaction. To mathematically formulate this assumption, a piston equation is presented where the material relative density is given as a function of the applied pressure on the powder. From the equation, it is possible to obtain the contribution of each mechanism to the material densification at each value of the applied pressure. In the continuation, the piston equation is applied to the tabletting of some pharmaceutical powders. These are the powders of Ascorbic Acid, Avicel ® PH 101, Avicel ® PH 301, Emcompress ® , Sodium Chloride, and Tablettose ® whose tableting results have been previously published in the literature. The results show the piston equation as a suitable approach to describe the tabletting of pharmaceutical powders.

The role of powder preparation method in enhancing fracture toughness of zirconia ceramics with low alumina amount

International Nuclear Information System (INIS)

Danilenko, I.; Konstantinova, T.; Volkova, G.; Burkhovetski, V.; Glazunova, V.

2015-01-01

In most cases zirconia-alumina composites for scientific investigations and industry are prepared by means of mechanical mixing of powders, compaction and sintering. In our opinion, this is one of the reasons for the low values for fracture toughness of the sintered materials. In this study, we investigated the effect of nanopowder synthesis methods on the structure and mechanical properties of 3Y-TZP/alumina ceramic composites and determined the mechanisms involved in composite toughening. We show that the addition of a small amount of alumina (1 - 2 wt%) to zirconia ceramics has the potential to increase the fracture toughness of zirconia ceramics. The starting powders were obtained by means of co-precipitation and ball milling. It turned out that at equal density, bending strength and hardness values, the fracture toughness in ceramic composites sintered from co-precipitated nanopowders is higher in comparison with fracture toughness values in matrix material and traditional 3Y-TZP/alumina composites. We believed that the role of the crack deflection process in ceramic composites sintered from co-precipitated nanopowders increased significantly. This can be conditioned by means of a series of processes for composite structure formation during precipitation, crystallization, and sintering of nanopowders.

The role of powder preparation method in enhancing fracture toughness of zirconia ceramics with low alumina amount

Energy Technology Data Exchange (ETDEWEB)

Danilenko, I.; Konstantinova, T.; Volkova, G.; Burkhovetski, V.; Glazunova, V. [NAS of Ukraine, Donetsk (Ukraine). Donetsk Inst. for Physics and Engineering

2015-07-01

In most cases zirconia-alumina composites for scientific investigations and industry are prepared by means of mechanical mixing of powders, compaction and sintering. In our opinion, this is one of the reasons for the low values for fracture toughness of the sintered materials. In this study, we investigated the effect of nanopowder synthesis methods on the structure and mechanical properties of 3Y-TZP/alumina ceramic composites and determined the mechanisms involved in composite toughening. We show that the addition of a small amount of alumina (1 - 2 wt%) to zirconia ceramics has the potential to increase the fracture toughness of zirconia ceramics. The starting powders were obtained by means of co-precipitation and ball milling. It turned out that at equal density, bending strength and hardness values, the fracture toughness in ceramic composites sintered from co-precipitated nanopowders is higher in comparison with fracture toughness values in matrix material and traditional 3Y-TZP/alumina composites. We believed that the role of the crack deflection process in ceramic composites sintered from co-precipitated nanopowders increased significantly. This can be conditioned by means of a series of processes for composite structure formation during precipitation, crystallization, and sintering of nanopowders.

Ceramic UO2 powder production at Cameco Corporation

International Nuclear Information System (INIS)

Kwong, A.K.; Kuchurean, S.M.

1997-01-01

This presentation covers the various aspects of ceramic grade uranium dioxide (UO 2 ) powder production at Cameco Corporation and its use as fuel and blanket fuel for heavy-water and light-water reactors, respectively. In addition, it discusses the significant production variables that affect production and product quality. It also provides an insight into how various support groups such as Quality Assurance, Analytical Services, and Technology Development fit into the quality cycle and contribute to a successful operation. The ability of Cameco to identify, measure and control the physical and chemical properties of ceramic grade UO 2 has resulted in the production of uniform quality powder. This has meant that 100% of Cameco's ceramic grade UO 2 powder produced since mid-1989 has been accepted by the fuel manufacturers. (author)

Effects of grinding on properties of Mg-PSZ ceramics prepared by the surface enrichment of zirconia powders

International Nuclear Information System (INIS)

Deb, S.; Das, S.R.

1995-01-01

Commercial grade zirconia powders of mean particle size of 3.21 microns were super-ground in wet condition in alcoholic medium in a Planetary Ball-Mill for 12-hours using a zirconia pot as well as balls, in order to avoid contaminations from the grinding media. Sedigraph analysis data show the mean particle sizes within the range of 0.4 to 0.2 micron. The super-ground zirconia powders were then treated with appropriate acid and alkali solutions in order to enrich the surfaces of zirconia powders. The chemical analysis reports depict the enrichment phenomena of the processed zirconia powders. Magnesium oxide of different mole percentages (3 to 9%) have been incorporated to the above super-ground and enriched zirconia powder and green specimens were prepared by pressing with a suitable pressure of 200 MPa to yield the green compaction density of 3.06 gm/cm 3 . The compacted green specimens were sintered without pressure at 1,480 C in air followed by normal cooling. X-ray diffraction patterns of the above sintered and cooled specimens have confirmed the formation of Mg-PSZ ceramics with 40% tetragonal phase. The sintered PSZ-products have shown very good surface properties but at the cost of transverse rupture strength. The effects of grinding were observed on the above Mg-PSZ ceramics which exhibit very little change in the tetragonal phase even after 30-minutes of grinding with a 60-mesh diamond wheel at a normal pressure of 4 kg/cm 2

[Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

Science.gov (United States)

Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

2011-10-01

In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

Ceramic UO2 powder production at Cameco Corporation

International Nuclear Information System (INIS)

Mulligan, J.J.

2005-01-01

This paper describes the various aspects of ceramic grade UO 2 powder production at Cameco Corporation's Port Hope conversion facility. It discusses the significant safety systems, production processes and plant monitoring and control systems. It also provides an insight into how various support groups such as Quality Assurance, Analytical Services, and Technology Development contribute to the consistent production of high quality UO 2 powder. The ability of Cameco to identify, measure and control the physical and chemical properties of ceramic grade UO 2 has resulted in the production of uniform quality powder that has consistently met customer requirements. (author)

Effective High-Frequency Permeability of Compacted Metal Powders

Science.gov (United States)

Volkovskaya, I. I.; Semenov, V. E.; Rybakov, K. I.

2018-03-01

We propose a model for determination of the effective complex permeability of compacted metal-powder media. It is based on the equality of the magnetic moment in a given volume of the media with the desired effective permeability to the total magnetic moment of metal particles in the external high-frequency magnetic field, which arises due to excitation of electric eddy currents in the particles. Calculations within the framework of the proposed model allow us to refine the values of the real and imaginary components of the permeability of metal powder compacts in the microwave band. The conditions of applicability of the proposed model are formulated, and their fulfillment is verified for metal powder compacts in the microwave and millimeter wavelength bands.

Shock compaction of molybdenum powder

Science.gov (United States)

Ahrens, T. J.; Kostka, D.; Vreeland, T., Jr.; Schwarz, R. B.; Kasiraj, P.

1983-01-01

Shock recovery experiments which were carried out in the 9 to 12 GPa range on 1.4 distension Mo and appear adequate to compact to full density ( 45 (SIGMA)m) powders were examined. The stress levels, however, are below those calculated to be from 100 to approx. 22 GPa which a frictional heating model predicts are required to consolidate approx. 10 to 50 (SIGMA)m particles. The model predicts that powders that have a distension of m=1.6 shock pressures of 14 to 72 GPa are required to consolidate Mo powders in the 50 to 10 (SIGMA)m range.

Ceramic grade (U,Pu)O2 powder fabrication

International Nuclear Information System (INIS)

Cristallini, O.A.; Villegas de Maroto, Marina; De Pino, J.I.; Osuna, H.A.

1980-01-01

Ceramic grade UO 2 powder was obtained by the homogeneous precipitation method. This procedure was afterwards applied to the fabrication of ceramic grade (U,Pu)O 2 powders, and mixed oxide powders with Pu content ranging from 0.7 to 16% were obtained. The obtainment of mixed ceramic oxides as well as the recuperation of fabrication scraps were developed in three steps: 1)study of the process of homogeneous precipitation of ammonium diuranate (ADU); 2) co-precipitation of ADU/PuO 2 .H 2 O for Pu concentrations of 0.6 and 6.8; 3) the thermal conditioning to mixed oxide (U,Pu)O 2 powders. The experimental procedure involves the following steps: preparation of the PuO 2 (NO 3 ) 4 solution; co-precipitation of the PuO 2 (NO 3 ) 2 solution with an UO 2 (NO 3 ) 2 solution; filtration and drying of the precipitate, thermal treatment and finally, mixing, pressing and sintering of the (U,Pu)O 2 and Nukem UO 2 powder with a 0. of zinc stearate. Different controls were made by means of physical, chemical and ceramographic tests. This method can be used for the fabrication of fast reactor fuels or, previous mechanical dispersion in UO 2 powder, for the fabrication of thermal reactors fuels. (M.E.L.) [es

Liquid Film Capillary Mechanism for Densification of Ceramic Powders during Flash Sintering

Directory of Open Access Journals (Sweden)

Rachman Chaim

2016-04-01

Full Text Available Recently, local melting of the particle surfaces confirmed the formation of spark and plasma during spark plasma sintering, which explains the rapid densification mechanism via liquid. A model for rapid densification of flash sintered ceramics by liquid film capillary was presented, where liquid film forms by local melting at the particle contacts, due to Joule heating followed by thermal runaway. Local densification is by particle rearrangement led by spreading of the liquid, due to local attractive capillary forces. Electrowetting may assist this process. The asymmetric nature of the powder compact represents an invasive percolating system.

Quantification of the compactibility of pharmaceutical powders

DEFF Research Database (Denmark)

Sonnergaard, Jørn

2006-01-01

The purpose of this study is to investigate and to quantify the compactibility of pharmaceutical powders by a simple linear relationship between the diametral compressive strength of tablets and the applied compaction pressure. The mechanical strength of the tablets is characterized as the crushing...

Screening and classification of ceramic powders

Science.gov (United States)

Miwa, S.

1983-01-01

A summary is given of the classification technology of ceramic powders. Advantages and disadvantages of the wet and dry screening and classification methods are discussed. Improvements of wind force screening devices are described.

Nickel powders shape effect upon their isostatic compaction behavior

International Nuclear Information System (INIS)

Cytermann, R.; Auguin, B.; Defresne, A.; Gilles, P.

1975-01-01

Two carbonyl nickel powders of the same purity, one spherical, the other of very irregular shape, were isostatically compacted at pressures from 0.5 to 13Kbars with two compacting speeds: 1Kbar/s and 1Kbar/15s. The influence of the powder shapes on the electrical resistivity, tensile strength and microcalorimetric measurements was studied [fr

Cold compaction behavior of nano-structured Nd–Fe–B alloy powders prepared by different processes

International Nuclear Information System (INIS)

Liu, Xiaoya; Hu, Lianxi; Wang, Erde

2013-01-01

Graphical abstract: Relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase are two major effective means to improve magnetic properties. Since the matrix Nd 2 Fe 14 B phase in the starting Nd–Fe–B alloy can be disproportionated into a nano-structured mixture of NdH 2.7 , Fe 2 B, and α-Fe phases during mechanical milling in hydrogen. It is thus important to study the densification behavior of nanocrystalline powders to evaluate and predict the cold compactibility of powders. By comparison with the as milled as well as melt-spun Nd 16 Fe 76 B 8 alloy powders, we find that the as-disproportionated Nd 16 Fe 76 B 8 alloy powder exhibits the best cold compactibility. As evident from the illustration presented below, compaction parameters (representing the powder compactibility) have been determined by fitting density–pressure data with double logarithm compaction equation. Densification mechanisms involved during cold compaction process are clarified in our work by referring to microstructure observation of samples prepared by various methods. As a result, highly densified green magnet compact can be obtained by cold pressing of as-disproportionated NdFeB alloy powders. Highlights: ► Nano-structured disproportionated Nd–Fe–B alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated Nd–Fe–B alloy powders. ► Density–pressure data fitted well by an empirical powder compaction model. ► As-disproportionated powder showed better compactibility than as milled and melt-spun counterparts. ► The effects of physical properties on powder compactibility and densification mechanisms are clarified. - Abstract: The compaction behavior of nano-structured Nd 16 Fe 76 B 8 (atomic ratio) alloy powders, which were prepared by three different processing routes including melt spinning, mechanical milling in argon, and mechanically activated disproportionation by milling in

Improved compaction of ZnO nano-powder triggered by the presence of acetate and its effect on sintering.

Science.gov (United States)

Dargatz, Benjamin; Gonzalez-Julian, Jesus; Guillon, Olivier

2015-04-01

The retention of nanocrystallinity in dense ceramic materials is still a challenge, even with the application of external pressure during sintering. The compaction behavior of high purity and acetate enriched zinc oxide (ZnO) nano-powders was investigated. It was found that acetate in combination with water plays a key role during the compaction into green bodies at moderate temperatures. Application of constant pressure resulted in a homogeneous green body with superior packing density (86% of theoretical value) at moderate temperature (85 °C) in the presence of water. In contrast, no improvement in density could be achieved if pure ZnO powder was used. This compaction behavior offers superior packing of the particles, resulting in a high relative density of the consolidated compact with negligible coarsening. Dissolution accompanying creep diffusion based matter transport is suggested to strongly support reorientation of ZnO particles towards densities beyond the theoretical limit for packing of ideal monosized spheres. Finally, the sintering trajectory reveals that grain growth is retarded compared to conventional processing up to 90% of theoretical density. Moreover, nearly no radial shrinkage was observed after sinter-forging for bodies performed with this advanced processing method.

Numerical modelling of cold compaction of metal powder

DEFF Research Database (Denmark)

Redanz, Pia

1998-01-01

A finite element programme has been developed for the analysis of porosity and stress distributions in a powder compact, based on rate-independent finite strain plasticity theory. The strain hardening versions of the Gurson model (J. Engng. Mater. Technol., 1977, 99, 2-15), the more recent FKM...... friction is not realistic at high normal pressures. The finite element programme has been used to study the effects of friction, compaction method, and material parameters. Analyses for powder compacts of various geometries are presented to illustrate the method. (C) 1998 Elsevier Science Ltd. All rights...... model (J. Mech. Phys. Solids, 1992, 40(5), 1139-1162), developed by Fleck, Kuhr. and McMeeking, and a combination of the two models are used. The friction between the mould wall and the metal powder is modelled by a combination of Coulomb friction and a constant friction shear stress, since Coulomb...

Cold compaction behavior and pressureless sinterability of ball milled WC and WC/Cu powders

Directory of Open Access Journals (Sweden)

Hashemi Seyed R.

2016-01-01

Full Text Available In this research, cold compaction behavior and pressureless sinterability of WC, WC-10%wtCu and WC-30%wtCu powders were investigated. WC and WC/Cu powders were milled in a planetary ball mill for 20h. The milled powders were cold compacted at 100, 200, 300 and 400 MPa pressures. The compressibility behavior of the powders was evaluated using the Heckel, Panelli-Ambrosio and Ge models. The results showed that the Panelli-Ambrosio was the preferred equation for description the cold compaction behavior of the milled WC and WC-30%wtCu powders. Also, the most accurate model for describing the compressibility of WC-10%wtCu powders was the Heckel equation. The cold compacts were sintered at 1400°C. It was found that by increasing the cold compaction pressure of powder compacts before sintering, the sinterability of WC-30%wtCu powder compacts was enhanced. However, the cold compaction magnitude was not affected significantly on the sinterability of WC and WC-10%wtCu powders. The microstructural investigations of the sintered samples by Scanning Electron Microscopy (SEM confirmed the presence of porosities at the interface of copper-tungsten carbide phases.

Preparation techniques for ceramic waste form powder

International Nuclear Information System (INIS)

Hash, M.C.; Pereira, C.; Lewis, M.A.

1997-01-01

The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

Cold compaction behavior of nano-structured Nd-Fe-B alloy powders prepared by different processes

Energy Technology Data Exchange (ETDEWEB)

Liu, Xiaoya [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Hu, Lianxi, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Erde [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

2013-02-25

Graphical abstract: Relative density enhancement and nanocrystallization of Nd{sub 2}Fe{sub 14}B phase are two major effective means to improve magnetic properties. Since the matrix Nd{sub 2}Fe{sub 14}B phase in the starting Nd-Fe-B alloy can be disproportionated into a nano-structured mixture of NdH{sub 2.7}, Fe{sub 2}B, and {alpha}-Fe phases during mechanical milling in hydrogen. It is thus important to study the densification behavior of nanocrystalline powders to evaluate and predict the cold compactibility of powders. By comparison with the as milled as well as melt-spun Nd{sub 16}Fe{sub 76}B{sub 8} alloy powders, we find that the as-disproportionated Nd{sub 16}Fe{sub 76}B{sub 8} alloy powder exhibits the best cold compactibility. As evident from the illustration presented below, compaction parameters (representing the powder compactibility) have been determined by fitting density-pressure data with double logarithm compaction equation. Densification mechanisms involved during cold compaction process are clarified in our work by referring to microstructure observation of samples prepared by various methods. As a result, highly densified green magnet compact can be obtained by cold pressing of as-disproportionated NdFeB alloy powders. Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated Nd-Fe-B alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated Nd-Fe-B alloy powders. Black-Right-Pointing-Pointer Density-pressure data fitted well by an empirical powder compaction model. Black-Right-Pointing-Pointer As-disproportionated powder showed better compactibility than as milled and melt-spun counterparts. Black-Right-Pointing-Pointer The effects of physical properties on powder compactibility and densification mechanisms are clarified. - Abstract: The compaction behavior of nano-structured Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy

An experimental investigation of temperature rise during compaction of pharmaceutical powders.

Science.gov (United States)

Krok, Alexander; Mirtic, Andreja; Reynolds, Gavin K; Schiano, Serena; Roberts, Ron; Wu, Chuan-Yu

2016-11-20

During pharmaceutical powder compaction, temperature rise in the compressed powder can affect physiochemical properties of the powder, such as thermal degradation and change in crystallinity. Thus, it is of practical importance to understand the effect of process conditions and material properties on the thermal response of pharmaceutical formulations during compaction. The aim of this study was to examine the temperature rise of pharmaceutical powders during tableting, in particular, to explore how the temperature rise depends on material properties, compression speed and tablet shape. Three grades of microcrystalline cellulose (MCC) were considered: MCC Avicel pH 101, MCC Avicel pH 102 and MCC DG. These powders were compressed using a compaction simulator at various compaction speeds (10-500mm/s). Flat faced, shallow convex and normal convex tablets were produced and temperature distributions on the surface of theses tablets upon ejection were examined using an infrared thermoviewer. It was found that an increase in the compaction speed led to an increase in the average surface temperature. A higher surface temperature was induced when the powder was compressed into a tablet with larger surface curvature. This was primarily due to the increasing degree of powder deformation (i.e. the volume reduction) and the effect of interparticule/wall friction. Copyright © 2016 Elsevier B.V. All rights reserved.

Improving feeding powder distribution to the compaction zone in the roller compaction.

Science.gov (United States)

Yu, Mingzhe; Omar, Chalak; Schmidt, Alexander; Litster, James D; Salman, Agba D

2018-07-01

In the roller compaction process, powder flow properties have a significant influence on the uniformity of the ribbon properties. The objective of this work was to improve the powder flow in the feeding zone by developing novel feeding guiders which are located in the feeding zone close to the rollers in the roller compactor (side sealing system). Three novel feeding guiders were designed by 3D printing and used in the roller compactor, aiming to control the amount of powder passing across the roller width. The new feeding guiders were used to guide more powder to the sides between the rollers and less powder to the centre comparing to the original feeding elements. Temperature profile and porosity across the ribbon width indicated the uniformity of the ribbon properties. Using the novel feeding guiders resulted in producing ribbons with uniform temperature profile and porosity distribution across the ribbon width. The design of the feeding guiders contributed to improving the tensile strength of the ribbons produced from the compaction stage as well as reducing the fines produced from the crushing stage. Copyright © 2018 Elsevier B.V. All rights reserved.

ZnTiO3 ceramic nanopowder microstructure changes during compaction

Directory of Open Access Journals (Sweden)

Labus N.

2013-01-01

Full Text Available ZnTiO3 nanopowder as a constitutive component in compact production was primarily characterized. Scanning electron micrographs of as received powder were recorded. Mercury porosimetry and nitrogen adsorption were also performed on loose powder. Particle size distribution in a water powder suspension was determined with a laser particle size analyser. Compaction was performed on different pressures in a range from 100 to 400 MPa using the uniaxial double sided compaction technique without binder and lubricant. Micrographs of compacted specimens were obtained using scanning electron microscopy and atomic force microscopy. Pore size distribution was also determined by mercury porosimetry and nitrogen adsorption. Results revealed that with increasing pressure during compaction interagglomerate pores diminish in size until they reach some critical diameter related to the intra-agglomerate pore size.

Influences of the Air in Metal Powder High Velocity Compaction

Directory of Open Access Journals (Sweden)

Liu Jun

2017-01-01

Full Text Available During the process of metal powder high velocity impact compaction, the air is compressed sharply and portion remains in the compacts. In order to study the Influences, a discrete density volleyball accumulation model for aluminium powder was established with the use of ABAQUS. Study found that the powder porosity air obstruct the pressing process because remaining air reduced strength and density of the compacts in the current high-speed pressing (V≤100m/s. When speed further increased (V≥100m/s, the temperature of the air increased sharply, and was even much higher than the melting point of the material. When aluminium powder was compressed at a speed of 200m/s, temperatures of air could reach 2033 K, far higher than the melting point of 877 K. Increased density of powders was a result of local softening and even melt adhesive while air between particles with high temperature and pressure flowed past.

The magnetic properties of powdered and compacted microcrystalline permalloy

International Nuclear Information System (INIS)

Kollar, P.; Oleksakova, D.; Fuezer, J.; Kovac, J.; Roth, S.; Polanski, K.

2007-01-01

The aim of this work is to investigate the magnetic properties of powdered and compacted microcrystalline Ni-Fe (81 wt% of Ni) permalloy. It was found by investigating the influence of mechanical milling on the magnetic properties of powder samples prepared by milling of the ribbon that the alloy remains a solid solution with stable structure during the whole milling process. With decreasing particle size the rotation of magnetization vector gradually becomes dominant magnetization process and thus coercivity increases. After compaction of the powder by uniaxial hot pressing the magnetic contact between powder particles is recreated and for resulting bulk the displacement of the domain walls becomes dominant magnetization process with coercivity of 11 A/m (comparable with the coercivity of conventional permalloy)

Spark-plasma sintering and mechanical property of mechanically alloyed NiAl powder compact and ball-milled (Ni+Al) mixed powder compact

International Nuclear Information System (INIS)

Kim, J.S.; Jang, Y.I.; Kwon, Y.S.; Kim, Y.D.; Ahn, I.S.

2001-01-01

Mechanically-alloyed NiAl powder and (Ni+Al) powder mixture prepared by ball-milling were sintered by spark-plasma sintering (SPS) process. Densification behavior and mechanical property were determined from the experimental results and analysis such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Vicker's hardness and transverse rupture strength tests. Densification mechanisms for MA-NiAl powder compact and (Ni+Al) powder mixture were different from each other. While the former showed a rapid increase in densification rate only at higher temperature region of 800-900 o C, the latter revealed firstly a rapid increase in densification rate even at low temperature of 300 o C and a subsequent increase up to 500 o C. Densities of both powder compact (MA and mixture) sintered at 1150 o C for 5 min were 98 and above 99 %, respectively. Sintered bodies were composed mainly of NiAl phase with Ni 3 Al as secondary phase for both powders. Sintered body of MA-NiAl powder showed a very fine grain structure. Crystallite size determined by XRD result and the Sherrer's equation was approximately 80 nm. Vicker's hardness for the sintered bodies of (Ni+Al) powder mixture and MA-NiAl powder were 410±12 H v and 555±10 H v , respectively, whereas TRS values 1097±48 MPa and 1393±75 MPa. (author)

Tricalcium phosphate powder: Preparation, characterization and compaction abilities

Directory of Open Access Journals (Sweden)

Abida Fatima

2017-02-01

Full Text Available In this work, we characterize tricalcium phosphate powders Ca9(HPO4(PO45(OH resulting from a reaction between calcium hydroxide and orthophosphoric acid at room temperature, without pH adjustment and in absence of ionic impurities. The prepared powder has an atomic ratio Ca/P of 1.512 ± 0.005. The real density is 2.68 ± 0.02 g/cm3 and the specific surface area is 80 ± 02 m2/g. During compression, the microstructure of Ca-deficient apatite powder with the presence of HPO4 groups seems to support the cohesion between particles. The transmission ratio is 90%, the transfer ratio is 41.8 and the ratio of the die-wall friction is 0.22. These results show that apatitic tricalcium powder gives a good aptitude to the compaction which leads to a good tensile strength (0.79 MPa. The heat treatment of the prepared powder shows the precise temperature for the formation of pyrophosphate, β-TCP and α-TCPa phases.  The purity and aptitude to compaction of the prepared powders are very promising for pharmaceutical and medical applications.

Measurement of loose powder density

International Nuclear Information System (INIS)

Akhtar, S.; Ali, A.; Haider, A.; Farooque, M.

2011-01-01

Powder metallurgy is a conventional technique for making engineering articles from powders. Main objective is to produce final products with the highest possible uniform density, which depends on the initial loose powder characteristics. Producing, handling, characterizing and compacting materials in loose powder form are part of the manufacturing processes. Density of loose metallic or ceramic powder is an important parameter for die design. Loose powder density is required for calculating the exact mass of powder to fill the die cavity for producing intended green density of the powder compact. To fulfill this requirement of powder metallurgical processing, a loose powder density meter as per ASTM standards is designed and fabricated for measurement of density. The density of free flowing metallic powders can be determined using Hall flow meter funnel and density cup of 25 cm/sup 3/ volume. Density of metal powders like cobalt, manganese, spherical bronze and pure iron is measured and results are obtained with 99.9% accuracy. (author)

A survivability model for ejection of green compacts in powder metallurgy technology

Directory of Open Access Journals (Sweden)

Payman Ahi

2012-01-01

Full Text Available Reliability and quality assurance have become major considerations in the design and manufacture of today’s parts and products. Survivability of green compact using powder metallurgy technology is considered as one of the major quality attributes in manufacturing systems today. During powder metallurgy (PM production, the compaction conditions and behavior of the metal powder dictate the stress and density distribution in the green compact prior to sintering. These parameters greatly influence the mechanical properties and overall strength of the final component. In order to improve these properties, higher compaction pressures are usually employed, which make unloading and ejection of green compacts more challenging, especially for the powder-compacted parts with relatively complicated shapes. This study looked at a mathematical survivability model concerning green compact characteristics in PM technology and the stress-strength failure model in reliability engineering. This model depicts the relationship between mechanical loads (stress during ejection, experimentally determined green strength and survivability of green compact. The resulting survivability is the probability that a green compact survives during and after ejection. This survivability model can be used as an efficient tool for selecting the appropriate parameters for the process planning stage in PM technology. A case study is presented here in order to demonstrate the application of the proposed survivability model.

Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

NARCIS (Netherlands)

Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

2008-01-01

Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

Properties and Applications of High Emissivity Composite Films Based on Far-Infrared Ceramic Powder.

Science.gov (United States)

Xiong, Yabo; Huang, Shaoyun; Wang, Wenqi; Liu, Xinghai; Li, Houbin

2017-11-29

Polymer matrix composite materials that can emit radiation in the far-infrared region of the spectrum are receiving increasing attention due to their ability to significantly influence biological processes. This study reports on the far-infrared emissivity property of composite films based on far-infrared ceramic powder. X-ray fluorescence spectrometry, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray powder diffractometry were used to evaluate the physical properties of the ceramic powder. The ceramic powder was found to be rich in aluminum oxide, titanium oxide, and silicon oxide, which demonstrate high far-infrared emissivity. In addition, the micromorphology, mechanical performance, dynamic mechanical properties, and far-infrared emissivity of the composite were analyzed to evaluate their suitability for strawberry storage. The mechanical properties of the far-infrared radiation ceramic (cFIR) composite films were not significantly influenced ( p ≥ 0.05) by the addition of the ceramic powder. However, the dynamic mechanical analysis (DMA) properties of the cFIR composite films, including a reduction in damping and shock absorption performance, were significant influenced by the addition of the ceramic powder. Moreover, the cFIR composite films showed high far-infrared emissivity, which has the capability of prolonging the storage life of strawberries. This research demonstrates that cFIR composite films are promising for future applications.

Zirconia powders production by precipitation: state-of-art review

International Nuclear Information System (INIS)

Oliveira, Ana Paula Almeida de; Torem, Mauricio Leonardo

1994-01-01

The important role played by zirconia in advanced ceramics can be attributed to its excellent wear and corrosion resistance and refractory character. The polymorphic nature of zirconia made the controlled addition of stabilizing oxides or the constraining effect of a dense ceramics matrix necessary to maintain high parameters had a significant influence on powder properties and on compacted powder behaviour in sintering. Particle shape and size, purity and crystalline structure were specially influenced by precipitation parameters. Therefore, this work presented a review of the state of the art in zirconia powder production and in the recent research on precipitation of that powder. (author)

Ultra high frequency induction welding of powder metal compacts

Energy Technology Data Exchange (ETDEWEB)

Cavdar, U.; Gulsahin, I.

2014-10-01

The application of the iron based Powder Metal (PM) compacts in Ultra High Frequency Induction Welding (UHFIW) were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined. (Author)

Ultra high frequency induction welding of powder metal compacts

International Nuclear Information System (INIS)

Cavdar, U.; Gulsahin, I.

2014-01-01

The application of the iron based Powder Metal (PM) compacts in Ultra High Frequency Induction Welding (UHFIW) were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined. (Author)

Ceramic Inclusions In Powder Metallurgy Disk Alloys: Characterization and Modeling

Science.gov (United States)

Bonacuse, Pete; Kantzos, Pete; Telesman, Jack

2002-01-01

Powder metallurgy alloys are increasingly used in gas turbine engines, especially as the material chosen for turbine disks. Although powder metallurgy materials have many advantages over conventionally cast and wrought alloys (higher strength, higher temperature capability, etc.), they suffer from the rare occurrence of ceramic defects (inclusions) that arise from the powder atomization process. These inclusions can have potentially large detrimental effect on the durability of individual components. An inclusion in a high stress location can act as a site for premature crack initiation and thereby considerably reduce the fatigue life. Because these inclusions are exceedingly rare, they usually don't reveal themselves in the process of characterizing the material for a particular application (the cumulative volume of the test bars in a fatigue life characterization is typically on the order of a single actual component). Ceramic inclusions have, however, been found to be the root cause of a number of catastrophic engine failures. To investigate the effect of these inclusions in detail, we have undertaken a study where a known population of ceramic particles, whose composition and morphology are designed to mimic the 'natural' inclusions, are added to the precursor powder. Surface connected inclusions have been found to have a particularly large detrimental effect on fatigue life, therefore the volume of ceramic 'seeds' added is calculated to ensure that a minimum number will occur on the surface of the fatigue test bars. Because the ceramic inclusions are irregularly shaped and have a tendency to break up in the process of extrusion and forging, a method of calculating the probability of occurrence and expected intercepted surface and embedded cross-sectional areas were needed. We have developed a Monte Carlo simulation to determine the distributions of these parameters and have verified the simulated results with observations of ceramic inclusions found in macro

Temperature evolution during compaction of pharmaceutical powders.

Science.gov (United States)

Zavaliangos, Antonios; Galen, Steve; Cunningham, John; Winstead, Denita

2008-08-01

A numerical approach to the prediction of temperature evolution in tablet compaction is presented here. It is based on a coupled thermomechanical finite element analysis and a calibrated Drucker-Prager Cap model. This approach is capable of predicting transient temperatures during compaction, which cannot be assessed by experimental techniques due to inherent test limitations. Model predictions are validated with infrared (IR) temperature measurements of the top tablet surface after ejection and match well with experiments. The dependence of temperature fields on speed and degree of compaction are naturally captured. The estimated transient temperatures are maximum at the end of compaction at the center of the tablet and close to the die wall next to the powder/die interface.

CeO2-stabilized tetragonal ZrO2 polycrystals (Ce-TZP ceramics)

International Nuclear Information System (INIS)

Andrade Nono, M.C. de.

1990-12-01

This work presents the development and the characterization of CeO 2 -stabilized tetragonal ZrO 2 polycrystals (Ce-TZP ceramics), since it is considered candidate material for applications as structural high performance ceramics. Sintered ceramics were fabricated from mixtures of powders containing different CeO 2 content prepared by conventional and nonconventional techniques. These powders and their resultant sintered ceramics were specified by chemical and physical characterization, compactation state and mechanical properties. The chemical characteristics were determined by chemical analysis and the physical characteristics were evaluated by phase content, particle and agglomerate size and aspect, and powder porosity. (author)

Influence of some factors upon forces transmission during UO2 powders compaction

International Nuclear Information System (INIS)

Deju, R.; Georgeoni, P.; Turcanu, N.C.; Dobos, I.

1979-01-01

The ratio between the transmitted force to the lower punch and the force applied to the upper punch is a constant, k, on given conditions. The obtained results have shown the validity of the proposed relation between the ratio, k, on the one hand, and the inverse of mass compact, the ratio between height and diameter, the average density of the compact, on the other hand. The influence of the powder quality, powder conditioning, granulometry of the conditioned material, quality and quantity of the lubricant, over the k ratio, during the uranium dioxide powder compaction, were studied. (author)

Modelling the mechanical behaviour of metal powder during Die compaction process

Directory of Open Access Journals (Sweden)

G. Cricrì

2016-07-01

Full Text Available In this work, powder compaction process was investigated by using a numerical material model, which involves Mohr-Coulomb theory and an elliptical surface plasticity model. An effective algorithm was developed and implemented in the ANSYS finite element (FEM code by using the subroutine USERMAT. Some simulations were performed to validate the proposed metal powder material model. The interaction between metal powder and die walls was considered by means of contact elements. In addition to the analysis of metal powder behaviour during compaction, the actions transmitted to die were also investigated, by considering different friction coefficients. This information is particularly useful for a correct die design.

Effect of additives on the orientation of magnetic Sr-ferrite powders in powder injection molded compacts

Energy Technology Data Exchange (ETDEWEB)

Cho, T.S. [Sangju National Unviersity, Sangju (Korea); Jeung, W.Y. [Korea Institute of Science and Technology, Seoul (Korea)

2001-03-01

The effect of additives on the orientation of magnetic Sr-ferrite powders has been studied during powder injection molding under applied magnetic field for fabricating multi=pole anisotropic sintered Sr-ferrite magnets. The orientation of the Sr-ferrite powders depends sensitively on the fluidity of powder-binder mixture, related to the binder additives and the injection molding temperature, and the magnetic field intensity. The orientation of Sr-ferrite powders is good for the compacts with stearic acid added in the binder system of paraffin wax/ carnauba wax/HDPE, but it is poor of the compacts with silane coupling agent added. The orientation of sr-ferrites higher than 80% is achieved at the following useful conditions; apparent viscosity lower than 2500 poise in 1000 sec {sup -1} shear rate and applied magnetic field higher than 4 kOe. (author). 15 refs., 1 tab., 6 figs.

Determination of size and shape distributions of metal and ceramic powders

International Nuclear Information System (INIS)

Jovanovic, DI.

1961-01-01

For testing the size and shape distributions of metal and ceramic uranium oxide powders the following method for analysing the grain size of powders were developed and implemented: microscopic analysis and sedimentation method. A gravimetry absorption device was constructed for determining the specific surfaces of powders

A comparison of compacting and caking behaviour of carbonate-based washing powders

OpenAIRE

Leaper, M.C.; Leach, V.; Taylor, P.M.; Prime, D.C.

2013-01-01

Two types of sodium carbonate powder produced by spray drying (SD) and dry neutralisation (DN) were studied for their compaction properties using a uniaxial compression tester. Dry neutralised sodium carbonate showed a greater resistance to compression and also produced a weaker compact when compressed to 100kPa. Differential Scanning Calorimetry (DSC) showed that both types of powder were predominantly amorphous in nature. Moisture sorption measurements showed that both powders behaved in a ...

High-performance ceramics. Fabrication, structure, properties

International Nuclear Information System (INIS)

Petzow, G.; Tobolski, J.; Telle, R.

1996-01-01

The program ''Ceramic High-performance Materials'' pursued the objective to understand the chaining of cause and effect in the development of high-performance ceramics. This chain of problems begins with the chemical reactions for the production of powders, comprises the characterization, processing, shaping and compacting of powders, structural optimization, heat treatment, production and finishing, and leads to issues of materials testing and of a design appropriate to the material. The program ''Ceramic High-performance Materials'' has resulted in contributions to the understanding of fundamental interrelationships in terms of materials science, which are summarized in the present volume - broken down into eight special aspects. (orig./RHM)

Compaction and sintering of nickel powder used encapsulation of irradiation targets

Energy Technology Data Exchange (ETDEWEB)

Miyano, Rosana S.L.; Guimaraes, Raquel R.F.L.; Rossi, Jesualdo L., E-mail: rosatac@gmail.com, E-mail: raquel.lucchesi@icloud.com, E-mail: jelrossi@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais; Wendhausen, Paulo A.P.; Evangelista, Leandro L., E-mail: paulo.wendhausen@ufsc.br, E-mail: leandro.materiais@gmail.com [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Laboratorio de Materiais

2015-07-01

The objective of this study was to develop an alternative way to produce targets for irradiation containing uranium, for the pair of {sup 99}Mo production {sup 99m}Tc radionuclide. These targets were obtained by powder metallurgy, the compact serving as means for encapsulation a uranium cylinder to be irradiated. The targets were compacted in an axial hydraulic press applying different pressures up to 800 MPa. The sintering temperature was 600 °C in hydrogen atmosphere and it was used two sintering cycles, one for 4 h and the for 4 h plus 8 h time. The nickel powder was of high purity, that in order to provide the sealing of the fissile content within the compacted. The bulk density of compacted was evaluated by the method geometric. The porosity was measured by mercury porosimetry technique. The microstructure was investigated by optical microscopy. The results obtained with sintering powders involving confirm the feasibility of achieving a casing for uranium targets. (author)

Compaction and sintering of nickel powder used encapsulation of irradiation targets

International Nuclear Information System (INIS)

Miyano, Rosana S.L.; Guimaraes, Raquel R.F.L.; Rossi, Jesualdo L.; Wendhausen, Paulo A.P.; Evangelista, Leandro L.

2015-01-01

The objective of this study was to develop an alternative way to produce targets for irradiation containing uranium, for the pair of 99 Mo production 99m Tc radionuclide. These targets were obtained by powder metallurgy, the compact serving as means for encapsulation a uranium cylinder to be irradiated. The targets were compacted in an axial hydraulic press applying different pressures up to 800 MPa. The sintering temperature was 600 °C in hydrogen atmosphere and it was used two sintering cycles, one for 4 h and the for 4 h plus 8 h time. The nickel powder was of high purity, that in order to provide the sealing of the fissile content within the compacted. The bulk density of compacted was evaluated by the method geometric. The porosity was measured by mercury porosimetry technique. The microstructure was investigated by optical microscopy. The results obtained with sintering powders involving confirm the feasibility of achieving a casing for uranium targets. (author)

Effect of powder compaction on radiation-thermal synthesis of lithium-titanium ferrites

Science.gov (United States)

Surzhikov, A. P.; Lysenko, E. N.; Vlasov, V. A.; Malyshev, A. V.; Korobeynikov, M. V.; Mikhailenko, M. A.

2017-01-01

Effect of powder compaction on the efficiency of thermal and radiation-thermal synthesis of lithium-substituted ferrites was investigated by X-Ray diffraction and specific magnetization analysis. It was shown that the radiation-thermal heating of compacted powder reagents mixture leads to an increase in efficiency of lithium-titanium ferrites synthesis.

Effects of compaction pressure and particle shape on the porosity and compression mechanical properties of sintered Ti6Al4V powder compacts for hard tissue implantation.

Science.gov (United States)

Güden, Mustafa; Celik, Emrah; Hizal, Alpay; Altindiş, Mustafa; Cetiner, Sinan

2008-05-01

Sintered Ti6Al4V powder compacts potentially to be used in implant applications were prepared using commercially available spherical and angular powders (100-200 mum) within the porosity range of 34-54%. Cylindrical green powder compacts were cold compacted at various pressures and then sintered at 1200 degrees C for 2 h. The final percent porosity and mean pore sizes were determined as functions of the applied compaction pressure and powder type. The mechanical properties were investigated through compression testing. Results have shown that yield strength of the powder compacts of 40-42% porosity was comparable with that of human cortical bone. As compared with previously investigated Ti powder compacts, Ti6Al4V powder compacts showed higher strength at similar porosity range. Microscopic observations on the failed compact samples revealed that failure occurred primarily by the separation of interparticle bond regions in the planes 45 degrees to the loading axis. Copyright 2007 Wiley Periodicals, Inc.

Structure and morphology of dispersed lanthanum powders and compact specimens of them

International Nuclear Information System (INIS)

Strashinskaya, L.V.; Dudnik, E.M.; Kopylova, L.I.; Savvakin, G.I.

1986-01-01

In this work a comparative electron microscopic investigation was made of the structure of dispersed LaB 6 powders. Specimens were prepared from the original and shock-wavetreated LaB 6 powders by hot-pressing. The compaction was done in such a manner that the coarser grains are surrounded by finer grains and all of the grains are rounded. Dispersion of LaB 6 powder by a shock wave leads to a decrease in the residual porosity of hot pressed specimens as the result of an increase in the quantity of finer fraction (1-2 um) in the mixture, i.e., better compaction, and the coarser grains are as immersed in a dense ''matrix'' of the finer ones. To obtain compact porosity-free parts of ultradispersed powders it is necessary to have a purer original material and to adopt special methods of forming which would make it possible to realize the potential reserves of activity of these powders in sintering. Illustrations and table are shown

Compacting and sintering of agglomerated ultradispersed powders ZrO2

International Nuclear Information System (INIS)

Galakhov, A.V.; Vyazov, I.V.; Shevchenko, V.Ya.

1989-01-01

Results of investigation into the change of porous structure of shapings of submicron powders under compacting and its effect on the sintering kinetics are presented. ZrO 2 + 3%Y 2 O 3 (molar share) composition powders, produced by coprecipitation from Zr and Y mineral salts are used. Reduction of specific volume of interagglomerated pores is linked with the destruction of large soft agglomerates at the initial compacting shift. At this stage the filling of a part of interagglomerated pores with large agglomerate crushing products takes place. As a result of such a process a part of pores transfers from the class of interagglomerated to the class of intraagglomerated ones increasing their specific content in a compact

FEM modeling on the compaction of Fe and Al composite powders

Directory of Open Access Journals (Sweden)

Han P.

2015-01-01

Full Text Available The compaction process of Fe and Al composite powders subjected to single action die compaction was numerically modeled by FEM method. The relationship between the overall relative density and compaction pressure of the compacts with various Al contents was firstly identified, and the influences of Al content on the local relative density, stress, and their distributions were studied. Then the compaction pressure effects on the above properties with fixed Al content were discussed. Furthermore, detailed flow behaviors of the composite powders during compaction and the relationship between the compaction pressure and the ejection force/spring back of the compact were analyzed. The results show that: (1 With each compaction pressure, higher relative density can be realized with the increase of Al content and the relative density distribution tends to be uniform; (2 When the Al content is fixed, higher compaction pressure can lead to composite compact with higher relative density, and the equivalent Von Mises stress in the central part of the compact increases gradually; (3 Convective flow occurs at the top and bottom parts of the compact close to the die wall, each indicates a different flow behavior; (4 The larger the compaction pressure for each case, the higher the residual elasticity, and the larger the ejection force needed.

Factors affecting the electrostatic charge of ceramic powders; Factores que afectan la carga electrostatica en polvos ceremicos

Energy Technology Data Exchange (ETDEWEB)

Lorite, I; Romero, J; Fernandez, J F

2011-07-01

The phenomenon of electrostatic charge in ceramic powders takes place when the particle surfaces enter in contact between them or with the containers. The accumulation of electrostatic charge is of relevance in ceramic powders in view of their insulating character and the risk of explosions during the material handling. In this work the main factors that affect the appearance of intrinsic charge and tribo-charge in ceramic powder have been studied. In ceramic powders of alumina it has been verified that the smallest particle sizes present an increase of the electrostatic charge of negative polarity. A correlation has been observed between the nature of the OH -surface groups and the electrostatic charge. The intrinsic charge and the tribocharge in ceramic powders can be diminished by compensating the surface groups that support the charge. The dry dispersion of nanoparticles on microparticles allows surface charge compensation with a noticeable modification of the powder agglomeration. (Author) 19 refs.

The incorporation of exhauster powder mass in ceramics atomised

International Nuclear Information System (INIS)

Knop, W.R.; Valentina, L. Dalla; Folgueiras, M.V.; Semptikovski, S.C.

2009-01-01

Inside the context of alternative search for the use of industrial waste as natural raw for the industrial ceramic, this work had the objective to evaluate the possibility of the use of exhauster powder generated in the foundry process. The characterization was performed by scanning electron microscopy, x-ray diffractometry and thermal analysis, noting that it is a powder with a high content of fine and compatible with the composition of ceramic bodies. Formulations were prepared with different exhauster powder content. The sintered materials at 1000, 1100 and 1200 deg C were characterized according technological properties as water absorption, linear shrinkage, bulk density and apparent density. Microstructural analysis was carried out by scanning electron microscopy and X-ray diffraction. The results showed that it is possible to use the waste. It was observed that the waste increase the density in sintering process, and with high levels of waste occurs an increase of the porosity and intensification in the color of the new material. (author)

Homogenization of compacted blends of Ni and Mo powders

International Nuclear Information System (INIS)

Lanam, R.D.; Yeh, F.C.H.; Rovsek, J.E.; Smith, D.W.; Heckel, R.W.

1975-01-01

The homogenization behavior of compacted blends of Ni and Mo powders was studied primarily as a function of temperature, mean compact composition, and Mo powder particle size. All compact compositions were in the Ni-rich terminal solid-solution range; temperatures were between 950 and 1200 0 C (in the region of the phase diagram where only the Mo--Ni intermediate phase forms); average Mo particle sizes ranged from 8.4 mu m to 48 mu m. Homogenization was characterized in terms of the rate of decrease of the amounts of the Mo-rich terminal solid-solution phase and the Mo--Ni intermediate phase. The experimental results were compared to predictions based upon the three-phase, concentric-sphere homogenization model. In general, agreement between experimental data and model predictions was fairly good for high-temperature treatments and for compact compositions which were not close to the solubility limit of Mo in Ni. Departures from the model are discussed in terms of surface diffusion contributions to homogenization and non-uniform mixing effects. (U.S.)

Preparation and Characterization of Nano-structured Ceramic Powders Synthesized by Emulsion Combustion Method

International Nuclear Information System (INIS)

Takatori, Kazumasa; Tani, Takao; Watanabe, Naoyoshi; Kamiya, Nobuo

1999-01-01

The emulsion combustion method (ECM), a novel powder production process, was originally developed to synthesize nano-structured metal-oxide powders. Metal ions in the aqueous droplets were rapidly oxidized by the combustion of the surrounding flammable liquid. The ECM achieved a small reaction field and a short reaction period to fabricate the submicron-sized hollow ceramic particles with extremely thin wall and chemically homogeneous ceramic powder. Alumina, zirconia, zirconia-ceria solid solutions and barium titanate were synthesized by the ECM process. Alumina and zirconia powders were characterized to be metastable in crystalline phase and hollow structure. The wall thickness of alumina was about 10 nm. The zirconia-ceria powders were found to be single-phase solid solutions for a wide composition range. These powders were characterized as equiaxed-shape, submicron-sized chemically homogeneous materials. The powder formation mechanism was investigated through the synthesis of barium titanate powder with different metal sources

Supercritical fluid technologies for ceramic-processing applications

International Nuclear Information System (INIS)

Matson, D.W.; Smith, R.D.

1989-01-01

This paper reports on the applications of supercritical fluid technologies for ceramic processing. The physical and chemical properties of these densified gases are summarized and related to their use as solvents and processing media. Several areas are identified in which specific ceramic processes benefit from the unique properties of supercritical fluids. The rapid expansion of supercritical fluid solutions provides a technique for producing fine uniform powders and thin films of widely varying materials. Supercritical drying technologies allow the formation of highly porous aerogel products with potentially wide application. Hydrothermal processes leading to the formation of large single crystals and microcrystalline powders can also be extended into the supercritical regime of water. Additional applications and potential applications are identified in the areas of extraction of binders and other additives from ceramic compacts, densification of porous ceramics, the formation of powders in supercritical micro-emulsions, and in preceramic polymer processing

Agglomeration of powders with a new-coupled vibration-compaction device

Directory of Open Access Journals (Sweden)

Serris Eric

2017-01-01

Full Text Available Inorganic powder recycling should be a crucial process for the “smart factories” in the future. A complex three-phase system (bauxite mixed with ordinary Portland cement and water with a new-coupled vibration-compaction device is studied. The compressive stress of compacts seems to be improved by using this device at low compaction pressure leaving the other characteristics unchanged. The tomographic study of macroscopic porosities shows differences in the pores repartitions inside vibrated and untreated compacts. Classic porosity repartition is shown in the classic compacted bauxite compacts whereas in the vibrated-compacted bauxite exhibits inhomogeneities. Despite this, we find these results quite promising for further investigations.

An application of powder metallurgy to dentistry.

Science.gov (United States)

Oda, Y; Ueno, S; Kudoh, Y

1995-11-01

Generally, the dental casting method is used to fabricate dental prostheses made with metal. The method of fabricating dental prostheses from sintered titanium alloy has certain advantages: the elimination of casting defects, a sintering temperature that is lower than the melting point, and a shorter processing time. By examining (1) the properties of green, sintered compacts of titanium powder, (2) the effects of adding aluminum powder on the properties of green, sintered compacts of Ti-Al compound, and (3) the effects of adding copper powder on the properties of green, sintered compacts of Ti-Al-Cu compound, the authors developed a sintered titanium alloy on a trial basis. Because the properties satisfied the requirements of dental restorations, a powder metallurgical method of making dental restorations from this sintered titanium alloy was devised. Applications of such sintered titanium alloys for the metal coping of metal-ceramic crowns and denture base plates were discussed.

The effect of native Al2O3 skin disruption on properties of fine Al powder compacts

International Nuclear Information System (INIS)

Balog, Martin; Poletti, Cecilia; Simancik, Frantisek; Walcher, Martin; Rajner, Walter

2011-01-01

Research highlights: → The effect of various powder metallurgy compaction routes on the microstructures and properties of ultra-fine atomized Al powder compacts. → Applied compaction route affects the deformation and fracture of native Al 2 O 3 layer present on the surface of as-atomized powder. → Distribution, morphology and interconnectivity of in situ introduced Al 2 O 3 dispersoids distinctly determine the compacts properties. - Abstract: In the presented study we characterize how various powder metallurgical routes (extrusion, forging, and HIP/sintering) affect the fracture of native Al 2 O 3 layer present on the surface of ultra-fine atomized Al powders. It is shown that the different distribution, morphology and interconnectivity of in situ introduced Al 2 O 3 dispersoids strongly affect the thermal stability and mechanical and thermal properties of subsequent powder compacts.

Tetragonal zirconia ceramics in Zr O2-Ce O2 system (Ce-TZP): preparation, characterization and mechanical properties

International Nuclear Information System (INIS)

Andrade Nono, M.C. de.

1992-01-01

This paper describes and discusses the results achieved in a study about Ce-TZP ceramics prepared from conventional powder mixtures of Zr O 2 and Ce O 2 (with composition in the range of 8 to 16 mol% Ce O 2 ). Physical and chemical characteristics were related with the powder compaction behavior and with the sintering state. The sintered ceramics showed a level of high porosity (≅ 4%), mainly due to the fairly adequate powder characteristics and compaction. The crystalline phases were analysed from X-rays diffraction data and showed that these ceramics can present tetragonal-to-monoclinic stress induced transformation. The bending strength, fracture toughness and Vickers hardness results were influenced by Ce O 2 content microstructure and sintering temperature. These Ce-TZP ceramics showed mechanical strength results comparable to those published in the international literature. (author)

Dependence of compressive strength of green compacts on pressure, density and contact area of powder particles

International Nuclear Information System (INIS)

Salam, A.; Akram, M.; Shahid, K.A.; Javed, M.; Zaidi, S.M.

1994-08-01

The relationship between green compressive strength and compacting pressure as well as green density has been investigated for uniaxially pressed aluminium powder compacts in the range 0 - 520 MPa. Two linear relationships occurred between compacting pressure and green compressive strength which corresponded to powder compaction stages II and III respectively, increase in strength being large during stage II and quite small in stage III with increasing pressure. On the basis of both, the experimental results and a previous model on cold compaction of powder particles, relationships between green compressive strength and green density and interparticle contact area of the compacts has been established. (author) 9 figs

Effect of target-fixture geometry on shock-wave compacted copper powders

Science.gov (United States)

Kim, Wooyeol; Ahn, Dong-Hyun; Yoon, Jae Ik; Park, Lee Ju; Kim, Hyoung Seop

2018-01-01

In shock compaction with a single gas gun system, a target fixture is used to safely recover a powder compact processed by shock-wave dynamic impact. However, no standard fixture geometry exists, and its effect on the processed compact is not well studied. In this study, two types of fixture are used for the dynamic compaction of hydrogen-reduced copper powders, and the mechanical properties and microstructures are investigated using the Vickers microhardness test and electron backscatter diffraction, respectively. With the assistance of finite element method simulations, we analyze several shock parameters that are experimentally hard to control. The results of the simulations indicate that the target geometry clearly affects the characteristics of incident and reflected shock waves. The hardness distribution and the microstructure of the compacts also show their dependence on the geometry. With the results of the simulations and the experiment, it is concluded that the target geometry affects the shock wave propagation and wave interaction in the specimen.

Simulation of the metallic powders compaction process

International Nuclear Information System (INIS)

Prado, J.M.; Riera, M.D.

1998-01-01

The simulation by means of finite elements of the forming processes of mechanical components is a very useful tool for their design and validation. In this work, the simulation of the compaction of a metal powder is presented. The finite element software ABAQUS is used together with the modified CAM-clay plasticity model in order to represent the elastoplastic behaviour of the material. Density distributions are obtained and therefore the motion of the compaction punches which improve this distribution can be found. Stress distribution in the different parts of the mould can also be determined. (Author) 9 refs

Superficial evolution and compacting aptitude of uranium dioxide powders

International Nuclear Information System (INIS)

Danroc, J.

1982-04-01

Long term storage of UO 2 powder improves slightly shaping and solidity of compacted powder. The aim of this work is the study of material evolution and the increase of this evolution rate for application to industrial fabrication. Aging in wet air at different temperatures is examined. Evolution of texture and superficial composition is followed. Below 80 0 C UO 3 , 2H 2 O is formed at crystal surface and thermal decomposition gives different hydrates. Kinetics of the transformation is studied. Oxidohydratation in liquid phase is rapid with hydrogen peroxide. The aged or treated material is compacted and mechanical behaviour is examined. Improvement is explained by inter-layer water molecule of the superficial hydrate giving lubricant and pseudo-plastic properties [fr

Determination of trace elements in ceramic uranium dioxide pellets powders CRMs by ICP-AES

International Nuclear Information System (INIS)

Liu Husheng; Li Jun

1997-01-01

The 237-quaternary ammonium extraction resin chromatography is used to the separation of 6 trace elements in ceramic uranium dioxide pellets powders, which are used as certified reference materials (CRMs). The sample is dissolved in 6.5 mol/L HNO 3 and uranium is separated by chromatographic column. the 6 trace elements Al, Ba, Co, Ta, Ti and V contained in the elutriant are determined by using ICP directly reading spectrometer. For a 300 mg sample, the lowest determinable concentration of impurities in ceramic UO 2 pellets powders CRMs is (0.016-0.250) x 10 -6 . The relative standard deviation is less than 7.5%. The proposed method provides excellent and accurate analytical data for the ceramic UO 2 pellets powders samples (CRMs)

In situ-growth of silica nanowires in ceramic carbon composites

Directory of Open Access Journals (Sweden)

Rahul Kumar

2017-09-01

Full Text Available An understanding of the processing and microstructure of ceramic–carbon composites is critical to development of these composites for applications needing electrically conducting, thermal shock resistant ceramic materials. In the present study green compacts of carbon ceramic composites were prepared either by slurry processing or dry powder blending of one or more of the three — clay, glass, alumina and carbon black or graphite. The dried green compacts were sintered at 1400 °C in flowing argon. The ceramic carbon composites except the ones without clay addition showed formation of silica nanowires. The silica nanowire formation was observed in both samples prepared by slip casting and dry powder compaction containing either carbon black or graphite. TEM micrographs showed presence of carbon at the core of the silica nanowires indicating that carbon served the role of a catalyst. Selected area electron diffraction (SAED suggested that the silica nanowires are amorphous. Prior studies have reported formation of silica nanowires from silicon, silica, silicon carbide but this is the first report ever on formation of silica nanowires from clay.

From Vitruvius' ceramic powder additives to modern restoration

Directory of Open Access Journals (Sweden)

Mário Mendonça de Oliveira

2008-01-01

Full Text Available The text aims at giving a general view of the use of lime mortars additivated with ceramic powder taking advantage of its pozzolanic reactions. It emphasizes the main explicit references of this technique in the ancient writers, starting from Vitruvius and going through important theoreticians of the Renaissance, until it reaches the military engineers of the XVII e XVIII centuries, particularly the Portuguese engineers who had a strong influence in the overseas constructions techniques. Some mistakes in the interpretation of these texts regarding the properties attributed to the addition of ceramic powder in lime mortars are also mentioned. The continuation of the work refers to the description and commentaries of the tests and laboratory observations carried out on the additivated mortars in question. Among these are highlighted the hardening time, the mechanical resistance (axial compression and traction by diametral compression, water absorption by capillary uptake, total water porosity, accelerated aging in saturated solution of Na2SO4, loss on ignition x-rays fluorescence, permeability to water vapor and other procedures that contribute to the evaluation of the behavior of lime mortars additivated with the "cocciopesto" and of the pozzolanic reactions occurring in the material. As the theory would have no sense if it is not necessarily put in practice, the work ends with the description of the application of the mortar additivated with ceramic powder in a concrete case of restoration, with the description of the obtained results.

Analysis of the cold compaction behavior of titanium powders: a comprehensive inter-model comparison study of compaction equations

CSIR Research Space (South Africa)

Machaka, R

2015-05-01

Full Text Available A brief background to compaction equations and their application to titanium powder is presented. The behavior and mechanisms of densification in selected titanium powders is critically analyzed by means of a comprehensive inter-model comparison...

Development of Dynamic Compaction Technology for Ultra High Strength Powder Products

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Lee, M. K.; Uhm, Y. R.; Park, J. J.; Lee, J. G.; Ivanov, V. V.; Hong, S. J.

2007-04-01

A synthesis of ultra fine powder and its compaction have been considered as a new generation and high value added technology in various industrial fields such as automobile, machine tool, electronic chip, sensor and catalyst because of its special characteristics of high toughness, strength and wear resistance which are not shown in conventional process. In this study, ultra hard and fine powders, such as Fe-Si, CuNi and Al 2 O 3 , have been fabricated by the pulsed wire evaporation (PWE) method and mechanical alloying (MA) method. In addition, with ultra hard and fine powders, the magnetic core, diamond tool and water jet nozzle with high density were made by a uniaxial dynamic compaction for the purpose of the real industrial application

Experiment Analysis and Modelling of Compaction Behaviour of Ag60Cu30Sn10 Mixed Metal Powders

Science.gov (United States)

Zhou, Mengcheng; Huang, Shangyu; Liu, Wei; Lei, Yu; Yan, Shiwei

2018-03-01

A novel process method combines powder compaction and sintering was employed to fabricate thin sheets of cadmium-free silver based filler metals, the compaction densification behaviour of Ag60Cu30Sn10 mixed metal powders was investigated experimentally. Based on the equivalent density method, the density-dependent Drucker-Prager Cap (DPC) model was introduced to model the powder compaction behaviour. Various experiment procedures were completed to determine the model parameters. The friction coefficients in lubricated and unlubricated die were experimentally determined. The determined material parameters were validated by experiments and numerical simulation of powder compaction process using a user subroutine (USDFLD) in ABAQUS/Standard. The good agreement between the simulated and experimental results indicates that the determined model parameters are able to describe the compaction behaviour of the multicomponent mixed metal powders, which can be further used for process optimization simulations.

Compressibility of binary powder formulations: investigation and evaluation with compaction equations.

Science.gov (United States)

Gentis, Nicolaos D; Betz, Gabriele

2012-02-01

The purpose of this work was to investigate and evaluate the powder compressibility of binary mixtures containing a well-compressible compound (microcrystalline cellulose) and a brittle active drug (paracetamol and mefenamic acid) and its progression after a drug load increase. Drug concentration range was 0%-100% (m/m) with 10% intervals. The powder formulations were compacted to several relative densities with the Zwick material tester. The compaction force and tensile strength were fitted to several mathematical models that give representative factors for the powder compressibility. The factors k and C (Heckel and modified Heckel equation) showed mostly a nonlinear correlation with increasing drug load. The biggest drop in both factors occurred at far regions and drug load ranges. This outcome is crucial because in binary mixtures the drug load regions with higher changeover of plotted factors could be a hint for an existing percolation threshold. The susceptibility value (Leuenberger equation) showed varying values for each formulation without the expected trend of decrease for higher drug loads. The outcomes of this study showed the main challenges for good formulation design. Thus, we conclude that such mathematical plots are mandatory for a scientific evaluation and prediction of the powder compaction process. Copyright © 2011 Wiley Periodicals, Inc.

The role of the native oxide shell on the microwave sintering of copper metal powder compacts

International Nuclear Information System (INIS)

Mahmoud, Morsi M.; Link, Guido; Thumm, Manfred

2015-01-01

Highlights: • Thin oxide native layer had a critical role on microwave sintering of copper. • Explain why microwaves interact with copper powder differently than its bulk. • Abnormal expansion in copper is due to the plastic deformation and crack formation. • In-situ setup gives important insight about the microwave sintering of metals. • Microwave sintering is a promising candidate technology in powder metallurgy. - Abstract: Successful microwave sintering of several metal powders had been reported by many researchers with remarkable improvements in the materials properties and/or in the overall process. However, the concept behind microwave heating of metal powders has not been fully understood till now, as it is well known that bulk metals reflect microwaves. The progress of microwave sintering of copper metal powder compacts was investigated via combining both in-situ electrical resistivity and dilatometry measurements that give important information about microstructural changes with respect to the inter-particle electrical contacts during sintering. The sintering behavior of copper metal powders was depending on the type of the gas used, particle size, the initial green density, the soaking sintering time and the thin oxide layer on the particles surfaces. The thin copper oxide native layer (ceramics) that thermodynamically formed on the particles surfaces under normal handling and ambient environmental conditions had a very critical and important role in the microwave absorption and interaction, the sintering behavior and the microstructural changes. This finding could help to have a fundamental understanding of why MW’s interact with copper metal powder in a different way than its bulk at room temperature, i.e. why a given metal powder could be heated using microwaves while its bulk reflects it

Shock diffraction in alumina powder

International Nuclear Information System (INIS)

Venz, G.; Killen, P.D.; Page, N.W.

1996-01-01

In order to produce complex shaped components by dynamic compaction of ceramic powders detailed knowledge of their response under shock loading conditions is required. This work attempts to provide data on release effects and shock attenuation in 1 μm and 5 μm α-alumina powders which were compacted to between 85 % and 95 % of the solid phase density by the impact of high velocity steel projectiles. As in previous work, the powder was loaded into large cylindrical dies with horizontal marker layers of a contrasting coloured powder to provide a record of powder displacement in the recovered specimens. After recovery and infiltration with a thermosetting resin the specimens were sectioned and polished to reveal the structure formed by the passage of the projectile and shock wave. Results indicate that the shock pressures generated were of the order of 0.5 to 1.4 GPa and higher, with shock velocities and sound speeds in the ranges 650 to 800 m/s and 350 to 400 m/s respectively

Analysis of the cold compaction behaviour of TiH2-316L nanocomposite powder blend using compaction models

CSIR Research Space (South Africa)

Machio, Christopher N

2015-07-01

Full Text Available The paper captures the effect of structure and the applicability of compaction models using the cold compaction of a TiH2-SS316L composite powder prepared by high energy mechanical milling. The composite blend was cold pressed uniaxially...

Effects of particle shape and temperature on compaction of copper powder at micro scale

Directory of Open Access Journals (Sweden)

Chang Chao-Cheng

2017-01-01

Full Text Available This study investigated the effects of particle shape and temperature on the compaction of copper powder at micro scale. Copper powder particles were compressed inside a cylindrical die cavity with 2 mm diameter to form compacts with about 3 mm height. Two kinds of particle shapes, spherical and dendritic, and two forming temperatures, room temperature and 400 °C, were considered in the experiments. Some of the produced compacts were further sintered at 600 °C. The study also used simple upsetting tests to investigate the characteristics of the deformation of the compacts under compressive stresses. The results showed that the compacts produced at room temperature demonstrated brittle deformations. However, by increasing the forming temperature to 400 °C, ductile deformations have been observed on the compacts of dendritic particles. Furthermore, the sintering treatment resulted in increases in dimensions, decreases in relative density and hardness, and an increase in ductility. It also led to pore growths which have been seen on scanning-electron microscope images. These phenomena were most significant in the dendritic powder compacts which were produced at 400 °C and treated by the sintering process.

Improving the strength of ceramics by controlling the interparticle forces and rheology of the ceramic suspensions

International Nuclear Information System (INIS)

Chou, Yi-Ping

2001-01-01

This thesis describes a study of the modification of the interparticle forces of colloidal ceramic particles in aqueous suspensions in order to improve the microstructural homogeneity, and hence the reliability and mechanical performances, of subsequently formed ceramic compacts. A concentrated stable fine ceramic powder suspension has been shown to be able to generate a higher density of a ceramic product with better mechanical, and also electrical, electrochemical and optical, properties of the ceramic body. This is because in a colloidally stable suspension there are no aggregates and so defect formation, which is responsible for the ceramic body performance below its theoretical maximum, is reduced. In order to achieve this, it is necessary to form a well dispersed ceramic suspension by ensuring the interparticle forces between the particles are repulsive, with as a high a loading with particles as possible. By examining the rheological behaviour and the results of Atomic Force Microscope, the dispersion state of the suspensions and hence the interparticle forces can be analysed. In this study, concentrated ceramic suspensions were made from two kinds of zirconia powders, monoclinic (DK1) and yttria partially stabilised (HSY3) zirconia, in the presence of a dispersant, 4,5-dihydroxy-1,3-benzenedisulfonic acid disodium salt (Tiron), in aqueous system. The optimum dispersant concentrations, where the viscosity and rheological moduli are the entire minimum, for DK1 and HSY3 suspensions, respectively, are 0.625% and 0.1%. The modifications of the interparticle forces were also achieved by pH adjustment and it was found that both of the suspensions at the optimum dispersant concentration were stable over the pH range 7 ∼ 10, which coincide with the results of the electrophoretic mobility measurements. Ceramic compacts have then been made by slip casting the suspensions of different dispersant concentration, followed by firing procedure. Mechanical properties of

Characterisation and compaction behaviour of UO2 powder prepared from ADU and AUC

International Nuclear Information System (INIS)

Rachmawati, M.

2000-01-01

UO 2 powder prepared from ADU and AUC route process are characterised primarily in terms of compaction and sintering behaviour. Scientific understanding of the phenomena will give useful information leading to processing and product improvement. The investigation has been done by characterising the particle size/shape distribution using SEM and compacting the powder at 4 and 5.4 tons/cm 2 . The behaviour of the powder under compaction is observed by characterizing the pellet length, green density, microstructure, and the compression strength using micrometer SEM, and Universal Testing Machine. The results of the experiment show that the UO 2 powder ex-AUC has particles of spherical type and separate individually which provide the flowable characteristic, important for the die filling aspect during compaction step. The UO 2 powder ex-ADU is more or less agglomerated and contains very fine particles causing the difficulty in pressing. Therefore the green density resulted from UO 2 ex-AUC (6.415 g/cm 3 ) is higher than UO 2 powder of UO 2 ex-ADU (6.117 g/cm 3 . UO 2 at lower pressure (4 tons/cm 3 ) the compression strength ex-AUC green pellet (47.144 kgf) is lower than UO 2 ex-ADU (63,364 kgf), and at higher temperature the compression strength of ex-AUC (92.86 kgf) is higher than UO 2 ex-ADU (82.664 kgf). It is suggested that UO 2 ex-ADU has to be precompacted and granulated in order to increase its flowability so that the pellet length can easily be controlled during pressing (improve reproducibility). (author)

Effects of pressure and temperature on pore structure of ceramic synthesized from rice husk: A small angle neutron scattering investigation

Energy Technology Data Exchange (ETDEWEB)

Raut Dessai, R., E-mail: reshooin@yahoo.com [Department of Physics, Goa University, Taleigao Plateau, Goa 403 206 (India); Desa, J.A.E. [Department of Physics, Goa University, Taleigao Plateau, Goa 403 206 (India); Sen, D.; Mazumder, S. [Solid State Physics Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

2013-07-05

Highlights: ► A porous ceramic has been prepared from silica obtained from rice husk. ► The ceramic has a hierarchical pore structure from micrometric to nano-metric. ► Small Angle Neutron Scattering data indicate nano-pore connectivity to micro-pores. ► Pore morphology can be tuned by compaction pressure and sintering temperature. -- Abstract: Ceramic powder has been synthesized from rice husk as the source of silica. In order to probe the evolution of its hierarchical mesoscopic and microscopic porous structure, the ceramic powder was compacted at different pressures and was sintered at different temperatures. A glassy ceramic to crystalline transition under thermal treatment (up to 1000 °C) was revealed by X-ray diffraction. Existence of pores in two widely separated length scales was indicated by small angle neutron scattering with the smaller ones having mass fractal arrangement. Although no significant change in small pore structure under thermal effect was indicated, a significant modification of the same has been revealed by small angle neutron scattering at different compaction pressures. Connectivity between the pores was ascertained from scattering experiments on the ceramic compact impregnated with heavy water. Scanning electron microscopy shows the microstructure to undergo appreciable coalescence of micrometric ceramic particles for sintering temperature and pressure changes.

Surface Area, and Oxidation Effects on Nitridation Kinetics of Silicon Powder Compacts

Science.gov (United States)

Bhatt, R. T.; Palczer, A. R.

1998-01-01

Commercially available silicon powders were wet-attrition-milled from 2 to 48 hr to achieve surface areas (SA's) ranging from 1.3 to 70 sq m/g. The surface area effects on the nitridation kinetics of silicon powder compacts were determined at 1250 or 1350 C for 4 hr. In addition, the influence of nitridation environment, and preoxidation on nitridation kinetics of a silicon powder of high surface area (approximately equals 63 sq m/g) was investigated. As the surface area increased, so did the percentage nitridation after 4 hr in N2 at 1250 or 1350 C. Silicon powders of high surface area (greater than 40 sq m/g) can be nitrided to greater than 70% at 1250 C in 4 hr. The nitridation kinetics of the high-surface-area powder compacts were significantly delayed by preoxidation treatment. Conversely, the nitridation environment had no significant influence on the nitridation kinetics of the same powder. Impurities present in the starting powder, and those accumulated during attrition milling, appeared to react with the silica layer on the surface of silicon particles to form a molten silicate layer, which provided a path for rapid diffusion of nitrogen and enhanced the nitridation kinetics of high surface area silicon powder.

Fabrication and characterization of fully ceramic microencapsulated fuels

Energy Technology Data Exchange (ETDEWEB)

Terrani, K.A., E-mail: kurt.terrani@gmail.com [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kiggans, J.O.; Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shimoda, K. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Montgomery, F.C.; Armstrong, B.L.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Hinoki, T. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hunn, J.D. [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2012-07-15

The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina-yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder-fuel particle mixture at a temperature of 1800-1900 Degree-Sign C using compaction pressures of 10-20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle-matrix interface.

Powder and compaction characteristics of pregelatinized starches.

Science.gov (United States)

Rojas, J; Uribe, Y; Zuluaga, A

2012-06-01

Pregelatinized starch is widely used as a pharmaceutical aid, especially as a filler-binder. It is known that the tableting performance of excipients could be affected by their source. The aim of this study was to evaluate the powder and tableting properties of pregelatinized starches obtained from yucca, corn and rice and compare those properties with those of Starch 1500. This material had the lowest particle size, and porosity and largest density and best flow. However, yucca starch and corn starch showed an irregular granule morphology, better compactibility and compressibility than Starch 1500. Their onset of plastic deformation and their strain rate sensitivity was comparable to that of Starch 1500. These two materials showed compact disintegration slower that Starch 1500. Conversely, rice starch showed a high elasticity, and friability, low compactibility, which are undesirable for direct compression. This study demonstrated the potential use of pregelatinized starches, especially those obtained from yucca and corn as direct compression filler-binders.

Dustiness behaviour of loose and compacted Bentonite and organoclay powders: What is the difference in exposure risk?

International Nuclear Information System (INIS)

Jensen, Keld Alstrup; Koponen, Ismo Kalevi; Clausen, Per Axel; Schneider, Thomas

2009-01-01

Single-drop and rotating drum dustiness testing was used to investigate the dustiness of loose and compacted montmorillonite (Bentonite) and an organoclay (Nanofil 5), which had been modified from montmorillonite-rich Bentonite. The dustiness was analysed based on filter measurements as well as particle size distributions, the particle generation rate, and the total number of generated particles. Particle monitoring was completed using a TSI Fast Mobility Particle Sizer (FMPS) and a TSI Aerosol Particle Sizer (APS) at 1 s resolution. Low-pressure uniaxial powder compaction of the starting materials showed a logarithmic compaction curve and samples subjected to 3.5 kg/cm 2 were used for dustiness testing to evaluate the role of powder compaction, which could occur in powders from large shipments or high-volume storage facilities. The dustiness tests showed intermediate dustiness indices (1,077-2,077 mg/kg powder) in tests of Nanofil 5, Bentonite, and compacted Bentonite, while a high-level dustiness index was found for compacted Nanofil 5 (3,487 mg/kg powder). All powders produced multimodal particle size-distributions in the dust cloud with one mode around 300 nm (Bentonite) or 400 nm (Nanofil 5) as well as one (Nanofil 5) or two modes (Bentonite) with peaks between 1 and 2.5 μm. The dust release was found to occur either as a burst (loose Bentonite and Nanofil 5), constant rate (compacted Nanofil 5), or slowly increasing rate (compacted Bentonite). In rotating drum experiments, the number of particles generated in the FMPS and APS size-ranges were in general agreement with the mass-based dustiness index, but the same order was not observed in the single-drop tests. Compaction of Bentonite reduced the number of generated particles with app. 70 and 40% during single-drop and rotating drum dustiness tests, respectively. Compaction of Nanofil 5 reduced the dustiness in the single-drop test, but it was more than doubled in the rotating drum test. Physically relevant

Study of Diffusion Bonding of 45 Steel through the Compacted Nickel Powder Layer

Science.gov (United States)

Zeer, G. M.; Zelenkova, E. G.; Temnykh, V. I.; Tokmin, A. M.; Shubin, A. A.; Koroleva, Yu. P.; Mikheev, A. A.

2018-02-01

The microstructure of the transition zone and powder spacer, the concentration distribution of chemical elements over the width of the diffusion-bonded joint, and microhardness of 45 steel-compacted Ni powder spacer-45 steel layered composites formed by diffusion bonding have been investigated. It has been shown that the relative spacer thickness χ compacting pressure of 500 MPa. The solid-state diffusion bonding is accompanied by sintering the nickel powder spacer and the formation of the transition zone between the spacer and steel. The transition zone consists of solid solution of nickel in the α-Fe phase and ordered solid solution of iron in nickel (FeNi3).

Mechanical characterisation of superconducting BSCCO powder and numerical modelling of the OPIT process

DEFF Research Database (Denmark)

Bech, Jakob Ilsted; Eriksen, Morten; Toussaint, F.

2000-01-01

Silver/BSCCO composite superconducting tapes are produced using BSCCO-2212 ceramic powder. The manufacturing process implies a large number of forming operations including drawing and rolling. The numerical simulation of the flat rolling process is of a great interest to anticipate the shape...... of the silver/composite tape. In order to achieve these goals, the plastic properties of superconducting BSCCO-2212 ceramic powder are investigated with three mechanical tests. Results obtained from diametrical, uniaxial and die compaction tests are used to fit the parameters of the Drucker...

[Influence of La2O3 and Li2O on glass powder for infiltrating ZTA all-ceramic dental material formed by gel-casting].

Science.gov (United States)

Jin, Qiong; Wang, Xiao-fei; Yang, Zheng-yu; Tong, Yi-ping; Zhu, Li; Ma, Jian-feng

2012-10-01

The influence of La2O3 and Li2O on glass powder was studied in this paper, which is to infiltrate ZTA all-ceramic dental material formed by gel-casting. The performance of different component was analyzed to optimize glass formula. Six groups of glass powder were designed and prepared by conventional melt-quenching method. ZTA ceramic blocks were covered with glass paste, which were formed by gel-casting and sintered in 1200 degrees centigrade, then infiltrated in 1150 degrees centigrade for twice to make glass/ZTA ceramic composites. By detecting differential thermal analysis and melting range of infiltration glass power, as well as flexural strength, linear shrinkage, SEM and EDS of glass/ZTA ceramic composites, the optimized glass group was determined out. Statistical analysis was performed using SPSS 13.0 software package by means of paired t test or one way ANOVA. The bending strength of group Li1 was (291.2±27.9) MPa, significantly higher than group Li2 and group La2(Pglass of group Li1 can lubricate ZTA ceramics well, their structure was compact and had a few small pores. Intergranular fracture existed on cross surface as well as transgranular fracture. The results showed that Li1(30%La2O3-15%Al2O3-15%SiO2-15%B2O3-5%Li2O) glass infiltrated ZTA ceramic composite had the best capability. Glass/ZTA composite material can be prepared by gel-casting and infiltrating way, and this process is simple and economically suitable for general dental laboratory.

Modelling of powder die compaction for press cycle optimization

Directory of Open Access Journals (Sweden)

Bayle Jean-Philippe

2016-01-01

Full Text Available A new electromechanical press for fuel pellet manufacturing was built last year in partnership between CEA-Marcoule and ChampalleAlcen. This press was developed to shape pellets in a hot cell via remote handling. It has been qualified to show its robustness and to optimize the compaction cycle, thus obtaining a better sintered pellet profile and limiting damage. We will show you how 400 annular pellets have been produced with good geometry's parameters, based on press settings management. These results are according to a good phenomenological pressing knowledge with Finite Element Modeling calculation. Therefore, during die pressing, a modification in the punch displacement sequence induces fluctuation in the axial distribution of frictional forces. The green pellet stress and density gradients are based on these frictional forces between powder and tool, and between grains in the powder, influencing the shape of the pellet after sintering. The pellet shape and diameter tolerances must be minimized to avoid the need for grinding operations. To find the best parameters for the press settings, which enable optimization, FEM calculations were used and different compaction models compared to give the best calculation/physical trial comparisons. These simulations were then used to predict the impact of different parameters when there is a change in the type of powder and the pellet size, or when the behavior of the press changes during the compaction time. In 2016, it is planned to set up the press in a glove box for UO2 manufacturing qualification based on our simulation methodology, before actual hot cell trials in the future.

Lanthanide (Nd, Gd) compounds with garnet and monazite structures. Powders synthesis by “wet” chemistry to sintering ceramics by Spark Plasma Sintering

Energy Technology Data Exchange (ETDEWEB)

Potanina, Ekaterina, E-mail: ekaterina.potanina@list.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Golovkina, Ludmila, E-mail: golovkina_lyudmila@mail.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Orlova, Albina, E-mail: albina.orlova@inbox.ru [Department of Solid State Chemistry, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 2, 603950 Nizhny Novgorod (Russian Federation); Nokhrin, Aleksey, E-mail: nokhrin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Boldin, Maksim, E-mail: boldin@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation); Sakharov, Nikita, E-mail: nvsaharov@nifti.unn.ru [Research Institute of Physics and Technology, Lobachevsky State University of Nizhni Novgorod, National Research University, 23 Prospekt Gagarina, BLDG 3, 603950 Nizhny Novgorod (Russian Federation)

2016-05-15

Complex oxide Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} with garnet structure and phosphates NdPO{sub 4} and GdPO{sub 4} with monazite structure were obtained by using precipitation methods. Ceramics Y{sub 2.5}Nd{sub 0.5}Al{sub 5}O{sub 12} and NdPO{sub 4} were processed by Spark Plasma Sintering (SPS). Relative density more 98%, sintering time did not exceed 8 min, sintering temperature 1330–1390 °C. Leaching rates of elements from ceramics were 10{sup −6}–10{sup −7} g/(cm{sup 2} d). The process of ceramics sintering has two-stage character: the first step of sintering-compaction process is related to the plastic flow of the material, the second step–to the process of grain boundary diffusion and grain growth. - Highlights: • Powders were obtained by precipitation (sol–gel) method. • Ceramics were sintering by Spark Plasma Sintering method (ρ{sub rel} > 98%); shrinkage time does not exceed 8 min. • The process of ceramics sintering has two-stage character.

Effects of forming temperature and sintering rate to the final properties of FeCuAl powder compacts formed through uniaxial die compaction process

Science.gov (United States)

Rahman, M. M.; Ismail, M. A.; Sopyan, I.; Rahman, H. Y.

2018-01-01

This paper presents the outcomes of an experimental investigation on the effects of forming temperature and sintering schedule to the final characteristics of FeCuAl powder mass formed at different temperature and sintered at different schedule. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the compaction of powder mass at room temperature as well as elevated temperature. Iron (Fe) powder ASC 100.29 was mechanically mixed with other elemental powders, namely copper (Cu), and aluminum (Al) for 60 minutes and compacted at three different temperature, i.e., 30°C, 150°C, and 200°C by applying 425 MPa of simultaneous downward and upward axial loading to generate green compacts. The as-pressed samples were inspected visually and the defect-free green compacts were subsequently sintered in an argon gas fired furnace at 800°C for 60 min at three different heating/cooling rates, i.e., 5, 10, and 15°C/min, respectively. The sintered samples were then characterised for their physical, electrical, and mechanical properties. The microstructures of the sintered samples were also analysed. The results revealed that a forming temperature of 150°C and a sintering rate of 10°C/min could produce a product with better characteristics.

Studies on the sintering behaviour of uranium dioxide powder compacts

International Nuclear Information System (INIS)

Das, P.; Chowdhury, R.

1988-01-01

Uranium dioxide fuel pellets are normally made from their precursor ammonium diuranate, followed by calcination, subsequent reduction to sinterable grade powders and a post operation treatment of pressing and sintering. The low temperature calcined powders, usually exhibiting non-crystalline behaviour (under X-ray diffraction studies) progressively transforms into a crystalline variety on subsequent heat treatment at higher temperature. It is observed however that powders calcined between 800 to 900 0 C exhibit enhanced densification behaviour when sintered at higher temperatures. The isothermal shrinkage versus time plot of the sintered compacts are well described by a hyperbolic relationship which takes care of the observed shrinkage (λ) as caused due to a cumulative effect from the initial sintering of the powder compacts at zero time (α) and that caused due to the structural transformation from a non-crystalline modification with increased thermal treatment (β). The derived equation is a modification of the sintering mechanism of the viscous flow type proposed by Frenkel, involving sintering of an amorphous phase, the viscosity of the latter is presumed to increase with increasing thermal treatment to assume the final modified form as λ=t/(α+βt), where t = time, λ = shrinkage and α and β are the unknown parameters. (orig.)

Forging loads, deformation modes and fracture in axi-symmetrric closed die cold forging of sintered aluminium powder compacts

International Nuclear Information System (INIS)

Butt, M.A.; Ali, L.

2003-01-01

An experimental investigation into closed-die cold forging of sintered aluminium powder rod- shaped compacts was carried out. Axi-symmetric components were forged from sintered powder preforms with different initial diameter to height ratios. Different compaction pressures, sintering and lubrication conditions were used as variables during the investigations. Detailed observations were made on green/sintered density, compaction defects, forging loads, deformation modes and on the onset of fracture during progressive forging of sintered powder compacts. Experimental results obtained during the investigations have been presented and discussed in detail. (author)

Influences of hot-isostatic-pressing temperature on microstructure, tensile properties and tensile fracture mode of Inconel 718 powder compact

International Nuclear Information System (INIS)

Chang, Litao; Sun, Wenru; Cui, Yuyou; Yang, Rui

2014-01-01

Inconel 718 powders have been hot-isostatic-pressed (HIPed) at representative temperatures to investigate the variations in microstructure, tensile properties and tensile fracture mode of the powder compact. Microstructure of the powder compacts were characterized by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and so on. The results showed that the interdendritic precipitates inherited from the powders were partially retained in the powder compacts when the powders were HIPed at or below 1210 °C but were eliminated when HIPed at and above 1260 °C. The grain size uniformity of the powder compacts first increases and then decreases with increasing HIPing temperature. Prior particle boundaries (PPBs) were observed in the powder compacts HIPed at and below 1260 °C but was eliminated when HIPed at 1275 °C. The PPBs were decorated with carbide particles, the amount of the carbide particles at the PPBs decreases with increasing HIPing temperature. Most of the PPBs were pinned by the carbide particles in the compacts HIPed at 1140 °C. When the HIPing temperature was increased to 1210 °C and 1260 °C, a large number of PPBs de-pinned and moved beyond the pinning carbide particles, leading to grain growth and leaving carbide particles at the site of the original PPBs within the new grains. With increasing HIPing temperature, the 0.2% yield strength of the powder compacts at 650 °C decreases, the tensile elongation increases, and the tensile fracture mode changed from inter-particle dominant fracture to fully dimple ductile fracture

Influences of hot-isostatic-pressing temperature on microstructure, tensile properties and tensile fracture mode of Inconel 718 powder compact

Energy Technology Data Exchange (ETDEWEB)

Chang, Litao [Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); University of Chinese Academy of Sciences, Beijing (China); Sun, Wenru; Cui, Yuyou [Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); Yang, Rui, E-mail: ryang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China)

2014-04-01

Inconel 718 powders have been hot-isostatic-pressed (HIPed) at representative temperatures to investigate the variations in microstructure, tensile properties and tensile fracture mode of the powder compact. Microstructure of the powder compacts were characterized by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and so on. The results showed that the interdendritic precipitates inherited from the powders were partially retained in the powder compacts when the powders were HIPed at or below 1210 °C but were eliminated when HIPed at and above 1260 °C. The grain size uniformity of the powder compacts first increases and then decreases with increasing HIPing temperature. Prior particle boundaries (PPBs) were observed in the powder compacts HIPed at and below 1260 °C but was eliminated when HIPed at 1275 °C. The PPBs were decorated with carbide particles, the amount of the carbide particles at the PPBs decreases with increasing HIPing temperature. Most of the PPBs were pinned by the carbide particles in the compacts HIPed at 1140 °C. When the HIPing temperature was increased to 1210 °C and 1260 °C, a large number of PPBs de-pinned and moved beyond the pinning carbide particles, leading to grain growth and leaving carbide particles at the site of the original PPBs within the new grains. With increasing HIPing temperature, the 0.2% yield strength of the powder compacts at 650 °C decreases, the tensile elongation increases, and the tensile fracture mode changed from inter-particle dominant fracture to fully dimple ductile fracture.

Luminescence properties of YAG:Nd nano-sized ceramic powders ...

Indian Academy of Sciences (India)

Abstract. Nano-sized ceramic powders with weaker aggregation of Nd3+-doped yttrium aluminum garnet. (YAG:Nd3+) were synthesized via co-microemulsion and microwave heating. This method provides a limited small space in a micelle for the formation of nano-sized precursors. It also requires a very short heating time, ...

Industrial production of insulators using isostatic compaction method

Energy Technology Data Exchange (ETDEWEB)

Drugoveiko, O.P.; Ermolaeva, L.V.; Koren' , M.G.; Kreimer, B.D.; Panichev, G.I.; Ponomarev, A.P.; Rutkovskii, V.N.

1985-07-01

The process of shaping ceramic products from powders using isostatic compaction method is finding increasing industrial application. The production of electrical-engineering porcelain using isostatic compaction method is, according to the authors, a promising direction since this method permits one to obtain large and complex shaped products having uniform density distribution. The authors introduce an automatic isostatic compaction line at the ''Proletarii'' Factory for the production of the IOS-110-20000UKhL, T1 type insulators having the described dimensions. According to the technological process developed at the ''Elektrokeramika'' Production Complex, insulators were manufactured on the isostatic compaction line from the G-33 mass. Presspowder having a moisture content of 0.3-0.6% and a particle size of 90-160 micrometers was obtained in a spray dryer using disk spraying. The authors studied saturability by moisture of the powder obtained.

Granulometric analysis of metallic oxide in ceramic powder form synthesized by different methods

International Nuclear Information System (INIS)

Neiva, L.S.; Simoes, A.N.; Simoes, V.N.; Bispo, A.; Gama, L.

2012-01-01

The aim of this work is to synthesize ceramic powders based on CuO/CeO 2 by means two different synthesis methods, they are: the combustion reaction method and Pechini method. It's part of the aim of this work subject all samples to a synthesized qualitative and quantitative chemical analysis, using the technique EDX and then to a granulometric analysis. The samples of the ceramic powder based on CuO/CeO 2 synthesized in this work by means of the two above synthesis methods, contain various concentrations of CuO ranging between 0 and 0.5 mol. According to the results, only the Pechini method of synthesis exerted a significant and defined influence on the capacity of particle unit agglomeration in these powders (author)

Characterization of Compaction Process on UO2 Powder Pelletisation

International Nuclear Information System (INIS)

Rachmawati, M; Langenati, R; Saputra, T.T; Mahpudin, A; Histori; Sutarya, D; Zahedi

1998-01-01

Determination of compaction pressure of pelletization which is based on density characterization in conjunction with satisfactory green strength of the UO 2 pellet, is carried out in this experiment. Cameco UO 2 powder has been mixed up with Zn-stearate lubricant prior to compaction process. The compaction pressure is varied from the range of 2 Mp up to 6 Mp. The mechanical strength is determined using diametral compression strength with the speed of loading of 0.1 mm.min 1 . The density measurement and compression strength test are performed on each of the applied pressure. The result shows that compaction at 5 Mp gives the maximum green strength of UO 2 pellet, while the maximum density is achieved at 5.7 Mp. The maximum green strength and green density of UO 2 (+ TiO 2 ) pellets is achieved at the addition of 0.25% and 0.125% TiO 2 respectively. The compaction pressure which is showing the maximum pellet green strength but still having the required density, is chosen to be the determinant compaction pressure in condition of pelletization

Comparative evaluation of alumina powders obtained from different routes for engineering applications

International Nuclear Information System (INIS)

Page, C.H.; Chatterjee, A.K.

1991-01-01

Alumina, the most versatile and widely used refractory ceramic oxide, has currently occupied the position of the most preferred material in engineering ceramic industry. Though limited to some extent, the experience so far has been that the selection of an inappropriat high alumina ceramic can lead to cost penalties and poor performance in service. With this in view, one of the studies undertaken at the research laboratories of The Associated Cement Cos.Ldt. (India) has been to synthesise alumina powders by various process routes and to compare their physico-mechanical, thermal, textural and microstructural characteristics so as to understand the effects emanating from the powder synthesis processes on the performance properties of alumina. Following this approach, the present paper deals with aluminas obtained from four process routes, viz. Sol-Gel, Controlled Precipitation, Pyrolysis and Aluminium salts and conventional alumina obtained by calcination of gibbsite. The properties of these four varieties of alumina are characterised with respect to chemical analysis, particle size, textural features, grindability, etc. Behaviour of these powders in green processing/shaping particularly in terms of compaction, density, binder requirements, etc. have been studied. The calcination characteristics as reflected in shrinkage, densification and crystal morphology have been examined. Finally, the physical and thermal properties of Aluminas obtained from various synthesis routes and their co-relation with various powder characteristics and compact microstrcture have been dealt with. (orig.)

The use of metal alkoxides in the preparation of ceramic powders

International Nuclear Information System (INIS)

Chetcuti, A.M.; Woolfrey, J.L.

1982-01-01

The production of fine, chemically homogeneous and highly reactive powder is particularly desirable where the synthesis and fabrication of multicomponent ceramic systems, such as SYNROC, are concerned. To produce good sinterable material, a preparation technique that allows intimate mixing of all reacting species is desirable. Traditional routes for preparing fine powders have involved ball-milling metal oxides and spray-drying or flash-drying the resulting oxide slurries. The hydrolysis of metal alkoxides has been investigated as a technique to produce fine powders. The preparation of SYNROC B powder from alkoxides involves hydrolysing a mixture of titanium and zirconium alkoxides. The precipitated product is then blended with Al 3 + , Ba 2 + and Ca 2 + nitrate solution

Application of powder X-ray diffraction in studying the compaction behavior of bulk pharmaceutical powders.

Science.gov (United States)

Bandyopadhyay, Rebanta; Selbo, Jon; Amidon, Gregory E; Hawley, Michael

2005-11-01

This study investigates the effects of crystal lattice deformation on the powder X-ray diffraction (PXRD) patterns of compressed polycrystalline specimen (compacts/tablets) made from molecular, crystalline powders. The displacement of molecules and the corresponding adjustment of interplanar distances (d-spacings) between diffracting planes of PNU-288034 and PNU-177553, which have crystal habits with a high aspect ratio favoring preferred orientation during tableting, are demonstrated by shifts in the diffracted peak positions. The direction of shift in diffracted peak positions suggests a reduction of interplanar d-spacing in the crystals of PNU-288034 and PNU-177553 following compaction. There is also a general reduction of peak intensities following compression at the different compressive loads. The lattice strain representing the reduction in d-spacing is proportional to the original d-spacing of the uncompressed sample suggesting that, as with systems that obey a simple Hooke's law relationship, the further apart the planes of atoms/molecules within the lattice are, the easier it is for them to approach each other under compressive stresses. For a third model compound comprising more equant-shaped crystals of PNU-141659, the shift in diffracted peak positions are consistent with an expansion of lattice spacing after compression. This apparent anomaly is supported by the PXRD studies of the bulk powder consisting of fractured crystals where also, the shift in peak position suggests expansion of the lattice planes. Thus the crystals of PNU-141659 may be fracturing under the compressive loads used to produce the compacts. Additional studies are underway to relate the PXRD observations with the bulk tableting properties of these model compounds.

Development of nano-structured silicon carbide ceramics: from synthesis of the powder to sintered ceramics

International Nuclear Information System (INIS)

Reau, A.

2008-12-01

The materials used inside future nuclear reactors will be subjected to very high temperature and neutrons flux. Silicon carbide, in the form of SiC f /SiC nano-structured composite is potentially interesting for this type of application. It is again necessary to verify the contribution of nano-structure on the behaviour of this material under irradiation. To verify the feasibility and determine the properties of the matrix, it was envisaged to produce it by powder metallurgy from SiC nanoparticles. The objective is to obtain a fully dense nano-structured SiC ceramic without additives. For that, a parametric study of the phases of synthesis and agglomeration was carried out, the objective of which is to determine the active mechanisms and the influence of the key parameters. Thus, studying the nano-powder synthesis by laser pyrolysis allowed to produce, with high production rates, homogeneous batches of SiC nanoparticles whose size can be adjusted between 15 and 90 nm. These powders have been densified by an innovating method: Spark Plasma Sintering (SPS). The study and the optimization of the key parameters allowed the densification of silicon carbide ceramic without sintering aids while preserving the nano-structure of material. The thermal and mechanical properties of final materials were studied in order to determine the influence of the microstructure on their properties. (author)

Preparation and soft magnetic properties of spark plasma sintered compacts based on Fe–Si–B glassy powder

Energy Technology Data Exchange (ETDEWEB)

Neamţu, B.V., E-mail: bogdan.neamtu@stm.utcluj.ro [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Marinca, T.F.; Chicinaş, I. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Isnard, O. [Institut Néel, CNRS/University Joseph Fourier, BP 166, 38042 Grenoble Cédex 9 (France); Popa, F. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Păşcuţă, P. [Physics and Chemistry Department Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania)

2014-07-05

Highlights: • Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying. • Spark plasma sintering was used for compaction of amorphous Fe{sub 75}Si{sub 20}B{sub 5} powder. • Increasing SPS time/temperature leads to improvement of AC/DC compacts properties. - Abstract: Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying route using benzene as surfactant. The amorphous phase is obtained after 60 h of milling. Structural, morphological, and thermal characteristics were investigated. The as-milled powder consists in micrometric particles with a mean diameter of 10.4 μm which are formed by the agglomeration of smaller particles. The amorphous powder is thermally stable up to the temperature of 490 °C. Spark plasma sintered compacts were prepared from the amorphous powders at sintering temperatures of 800, 850 and 900 °C. The phases formation and their evolution was investigated by X-ray diffraction technique showing that Fe{sub 3}Si and Fe{sub 2}B are the main phases formed during the spark plasma sintering process. Fe{sub 75}Si{sub 20}B{sub 5} (at.%) samples in the form of a ring were investigated in DC and AC magnetization regime. It was found that the boride phase formation (during sintering) and the low density of the compacts affect the magnetic properties of the compacts. In addition, a superficial contamination of the compacts with carbon (a layer of 2–3 μm) was evidenced, contributing thus to their soft magnetic deterioration. Increasing of the saturation induction, maximum relative permeability and initial relative permeability was observed by increasing both sintering temperature and time. It was generally observed that the compacts with high density have higher total core losses at high frequency.

A comparative study of roll compaction of free-flowing and cohesive pharmaceutical powders.

Science.gov (United States)

Yu, Shen; Gururajan, Bindhu; Reynolds, Gavin; Roberts, Ron; Adams, Michael J; Wu, Chuan-Yu

2012-05-30

Roll compaction is widely adopted as a dry granulation method in the pharmaceutical industry. The roll compaction behaviour of feed powders is primarily governed by two parameters: the maximum pressure and the nip angle. Although the maximum pressure can be measured directly using pressure sensors fitted in the rolls, it is not a trivial task to determine the nip angle, which is a measure of the size of the compaction zone and hence the degree of compression. Thus a robust approach based upon the calculation of the pressure gradient, which can be obtained directly from experiments using an instrumented roll compactor, was developed. It has been shown that the resulting nip angles are comparable to those obtained using the methods reported in literature. Nevertheless, the proposed approach has distinctive advantages including (1) it is based on the intrinsic features of slip and no-slip interactions between the powder and roll surface and (2) it is not necessary to carry out wall friction measurements that involve plates that may not be representative of the roll compactor in terms of the surface topography and surface energy. The method was evaluated by investigating the effect of roll speed for two pharmaceutical excipients with distinctive material properties: microcrystalline cellulose (MCC) and di-calcium phosphate dihydrate (DCPD). It was found that the maximum pressure and nip angle for DCPD, which is a cohesive powder, decrease sharply with increasing roll speed whereas they are essentially independent of roll speed for MCC, which is an easy flowing powder. The roll compaction behaviour of MCC-DCPD mixtures with various compositions was also investigated in order to evaluate the effect of flowability. It was found that the nip angle and maximum pressure generally increased with improved flowability of the feed powders. Copyright © 2012 Elsevier B.V. All rights reserved.

Studies on the sintering of copper powder compacts

International Nuclear Information System (INIS)

Elmasry, M.A.A.; Abadir, M.F.; Mahdy, A.N.; Elkinawy, W.S.

1995-01-01

Solid state sintering behavior of cylindrical compacts, (1 cm diameter and 1 cm height), made of copper powder was studied within a range of compacting pressure of 75 up to 300 MPa, sintering temperature of 600 up to to 900 degree C, and sintering time of 5 up to 60 min in a reducing atmosphere composed of H2 and N 2 gases with a volumetric ratio 3:1. The green and the sintered densities were found to to increase with the compacting pressure. Higher sintering temperature, and time favour increased sintered density. probable mechanisms during the initial stage of sintering were disclosed. It was found that low pressures cause dilation of closed pores, and vice versa. At low pressures and temperatures the surface diffusion mechanism is favoured, While high temperatures favour lattice diffusion mechanism. at high pressures, the lattice diffusion mechanism is suppressed while surface diffusion predominates. Density and hence shrinkage were also found to increase with the increase of sintering time, While its rate increases with the increase of sintering temperature. the influence of sintering conditions on the hardness of the compacts was studied. An increase in hardness, When higher compacting pressures and higher sintering temperatures were adopted, has bee obtained. 11 figs

Replacing coal by tire powder in ceramic industry

Energy Technology Data Exchange (ETDEWEB)

Mothe, C.G. [Dept. de Processos Organicos, Escola de Quimica/CT/UFRJ, Rio de Janeiro, RJ (Brazil); Mothe Filho, H.F. [Dept. de Geociencias, Inst. de Agronomia/UFRRJ, Seropedica, RJ (Brazil)

2005-07-01

Nowadays preserving nature, recycling or reusing materials are good policies. Around ten million tires are put out by year in Brazil, and it is not known for how long they will remain in environment till their complete degradation. This research used tires to replace coal in ceramic processing. In this way it helps to protect environment, to reduce the consumption of mineral deposits and to save money. Results show that tire powder can replace coal to obtain ceramic material, using one percent of tire. Experiments were carried out using TA instruments SDT 2960, in air or nitrogen atmospheres, at heating rate of 10 C/min., flow 120 ml/min. TG/DTA curves of tire and coal have exothermic events at close temperatures between 450-600 C. At range of temperatures clay have endothermic events. (orig.)

Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering

International Nuclear Information System (INIS)

Tanaka, Satoshi; Tomita, Yusuke; Furushima, Ryoichi; Uematsu, Keizo; Shimizu, Hiroyuki; Doshida, Yutaka

2009-01-01

High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 deg. C.

Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

Science.gov (United States)

Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

2011-10-01

Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressure was 240 MPa, power of ultrasonic generator at PUA was 1 kW and 3 kW. The fully dense zirconia ceramics has been sintered at 1345°C and high-dense ceramics with a density of 99.1%, the most grains of which had the sizes Dgr <= 200 nm, has been sintered at low sintering temperature (1325°C). Applied approach prevents essential grain growth owing to uniform packing of nanoparticles under vibrating PU-action at pressing, which provides the friction forces control during dry nanopowder compaction without contaminating binders or plasticizers.

Study of radial die-wall pressure changes during pharmaceutical powder compaction.

Science.gov (United States)

Abdel-Hamid, Sameh; Betz, Gabriele

2011-04-01

In tablet manufacturing, less attention is paid to the measurement of die-wall pressure than to force-displacement diagrams. Therefore, the aim of this study was to investigate radial stress change during pharmaceutical compaction. The Presster(TM), a tablet-press replicator, was used to characterize compaction behavior of microcrystalline cellulose (viscoelastic), calcium hydrogen phosphate dihydrate (brittle), direct compressible mannitol (plastic), pre-gelatinized starch (plastic/elastic), and spray dried lactose monohydrate (plastic/brittle) by measuring radial die-wall pressure; therefore powders were compacted at different (pre) compaction pressures as well as different speeds. Residual die-wall pressure (RDP) and maximum die-wall pressure (MDP) were measured. Various tablet physical properties were correlated to radial die-wall pressure. With increasing compaction pressure, RDP and MDP (P compaction behavior of materials and detecting friction phenomena in the early stage of development.

Microstructural characterization of ceramic floor tiles with the incorporation of wastes from ceramic tile industries

Directory of Open Access Journals (Sweden)

Carmeane Effting

2010-09-01

Full Text Available Ceramic floor tiles are widely used in buildings. In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The introduction of the crustiness surface on the ceramic floor tiles interfere in the contact temperature and also it can be an strategy to obtain ceramic tiles more comfortable. In this work, porous ceramic tiles were obtained by pressing an industrial atomized ceramic powder incorporated with refractory raw material (residue from porcelainized stoneware tile polishing and changing firing temperature. Raw materials and obtained compacted samples were evaluated by chemical analysis, scanning electron microscopy (SEM, energy-dispersive spectrometry (EDS, thermogravimetric analysis (TGA, and differential thermal analysis (DTA. Thermal (thermal conductivity and effusivity and physical (porosity measurements were also evaluated.

Porosity and biocompatibility study of ceramic implants based on ZrO2 and Al2O3

International Nuclear Information System (INIS)

Litvinova, Larisa; Shupletsova, Valeria; Leitsin, Vladimir; Vasyliev, Roman; Zubov, Dmitry; Buyakov, Ales; Kulkov, Sergey

2014-01-01

The work studies ZrO 2 (Me x O y )-based porous ceramics produced from the powders consisting of hollow spherical particles. It was shown that the structure is represented by a cellular framework with bimodal porosity consisting of sphere-like large pores and pores that were not filled with the powder particles during the compaction. For such ceramics, the increase of pore volume is accompanied by the increased strain in an elastic area. It was also shown that the porous ZrO 2 ceramics had no acute or chronic cytotoxicity. At the same time, ceramics possess the following osteoconductive properties: adhesion support, spreading, proliferation and osteogenic differentiation of MSCs

Structure and properties of hot-pressed boron carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Koval' chenko, M S; Tkachenko, IU G; Koval' chuk, V V; Iurchenko, D Z; Satanin, S V [Institut Problem Materialovedeniia, Kiev (Ukrainian SSR)

1990-07-01

The microstructure and strength of B4C-TiB2-TiO{sub 2} ceramics samples, hot-compacted from a mixture of two types of B4C-TiO2-C powder, are examined. The two types are obtained by combining boric acid with either sucrose or carbon black. The grain-sizes of the two powders are found to be distinctly different from one another both before and after the grinding procedure and the degree of dispersion is not high. The strength tests show 600 MPa, the Vicker's hardness is 34.5 GPa, and the crack resistance coefficient of ceramics containing 15 percent TiB2 by mass is 5 MPa m exp 1/2. The use of soluble boron carbide powder helps achieve higher levels of strength and crack resistance. 5 refs.

Ultrasonic hot powder compaction of Ti-6Al-4V.

Science.gov (United States)

Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

2017-07-01

Power ultrasonic has been recently employed in a wide variety of manufacturing processes among which ultrasonic assisted powder compaction is a promising powder materials processing technique with significant industrial applications. The products manufactured by the powder metallurgy commonly consist of residual porosities, material impurities, structural non-homogeneities and residual stress. In this paper, it is aimed to apply power ultrasonic to the hot consolidation process of Ti-6Al-4V titanium alloy powder in order to improve mechanical properties. To do this, the effects of ultrasonic power and process temperature and pressure were considered and then deeply studied through a series of experiments. It was shown that the addition of ultrasonic vibration leads to a significant improvement in the consolidation performance and the mechanical strength of the fabricated specimens. Copyright © 2017 Elsevier B.V. All rights reserved.

Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.

Science.gov (United States)

Ekren, Orhun; Ozkomur, Ahmet; Ucar, Yurdanur

2018-03-01

Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) have become popular for fabricating the metal frameworks of metal-ceramic restorations. How the type of layered manufacturing device, layer thickness, and alloy powder may affect the bond strength of ceramic to metal substructure is unclear. The purpose of this in vitro study was to evaluate the bond strength of dental porcelain to metal frameworks fabricated using different layered manufacturing techniques (DMLS and DMLM), Co-Cr alloy powders, and layer thicknesses and to evaluate whether a correlation exists between the bond strength and the number of ceramic remnants on the metal surface. A total of 75 bar-shaped metal specimens (n=15) were fabricated using either DMLS or DMLM. The powder alloys used were Keramit NP-S and EOS-Cobalt-Chrome SP-2 with layer thicknesses of 20 μm and 30 μm. After ceramic application, the metal-ceramic bond strength was evaluated with a 3-point-bend test. Three-way ANOVA followed by the Tukey honest significance difference test were used for statistical analysis (α=.05). De-bonding surface microstructure was observed with scanning electron microscopy. Energy dispersive spectroscopy analysis was conducted to evaluate the correlation between ceramic remnants on the metal surface and bond strength values. The mean bond strength value of DMLS was significantly higher than that of DMLM. While no statistically significant difference was found between layer thicknesses, alloy powders closely affected bond strength. Statistical comparisons revealed that the highest bond strength could be achieved with DMLS-Cobalt-Chrome SP2-20μm, and the lowest bond strength was observed in DMLS-Keramit NP-S-20μm (P≤.05). No correlation was found between porcelain remnants on the metal surface and bond strength values. The layered manufacturing device and the alloy powders evaluated in the current study closely affected the bond strength of dental porcelain to a metal framework

Powder addition assessment of manganese residue ceramic matrix coating

International Nuclear Information System (INIS)

Conceicao, A.C.R. da; Santos, O.C.; Leao, M.A.

2016-01-01

The use of recycled materials in the composition of new products follows the production's worldwide trending, meeting new technological requirements and environmental concerns. This work aims to utilize the residue of manganese dust on ceramic mass for the production of ceramic coating. The raw materials were characterized by both x-ray fluorescence and diffraction. The powder residue added to clay in the percentage of 0%, 5%, 10% and 15% (measured in weight) was compressed by a uniaxial pressing of 30MPa and the sintering temperatures were 900°, 1000° and 1100°. The samples were analysed in relation to flexural strength, bulk density, water absorption and linear shrinkage. The microstructural variation was also analysed by x-ray diffraction and electron microscopy. The results showed that there is a viability for the production of porcelain ceramic coating (A3 and A4 formulations) and stoneware (A2 formulation) according to the specification of technical standards. author)

A material-sparing method for simultaneous determination of true density and powder compaction properties--aspartame as an example.

Science.gov (United States)

Sun, Changquan Calvin

2006-12-01

True density results for a batch of commercial aspartame are highly variable when helium pycnometry is used. Alternatively, the true density of the problematic aspartame lot was obtained by fitting tablet density versus pressure data. The fitted true density was in excellent agreement with that predicted from single crystal structure. Tablet porosity was calculated from the true density and tablet apparent density. After making the necessary measurements for calculating tablet apparent density, the breaking force of each intact tablet was measured and tensile strength was calculated. With the knowledge of compaction pressure, tablet porosity and tensile strength, powder compaction properties were characterized using tabletability (tensile strength versus pressure), compactibility (tensile strength versus porosity), compressibility (porosity versus pressure) and Heckel analysis. Thus, a wealth of additional information on the compaction properties of the powder was obtained through little added work. A total of approximately 4 g of powder was used in this study. Depending on the size of tablet tooling, tablet thickness and true density, 2-10 g of powder would be sufficient for characterizing most pharmaceutical powders.

Effects of Process Parameters on Copper Powder Compaction Process Using Multi-Particle Finite Element Method

Science.gov (United States)

Güner, F.; Sofuoğlu, H.

2018-01-01

Powder metallurgy (PM) has been widely used in several industries; especially automotive and aerospace industries and powder metallurgy products grow up every year. The mechanical properties of the final product that is obtained by cold compaction and sintering in powder metallurgy are closely related to the final relative density of the process. The distribution of the relative density in the die is affected by parameters such as compaction velocity, friction coefficient and temperature. Moreover, most of the numerical studies utilizing finite element approaches treat the examined environment as a continuous media with uniformly homogeneous porosity whereas Multi-Particle Finite Element Method (MPFEM) treats every particles as an individual body. In MPFEM, each of the particles can be defined as an elastic- plastic deformable body, so the interactions of the particles with each other and the die wall can be investigated. In this study, each particle was modelled and analyzed as individual deformable body with 3D tetrahedral elements by using MPFEM approach. This study, therefore, was performed to investigate the effects of different temperatures and compaction velocities on stress distribution and deformations of copper powders of 200 µm-diameter in compaction process. Furthermore, 3-D MPFEM model utilized von Mises material model and constant coefficient of friction of μ=0.05. In addition to MPFEM approach, continuum modelling approach was also performed for comparison purposes.

Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

Science.gov (United States)

Himabindu, Ch.; Geethasri, Ch.; Hari, N.

2018-05-01

Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

Active Thermography for the Detection of Defects in Powder Metallurgy Compacts

International Nuclear Information System (INIS)

Benzerrouk, Souheil; Ludwig, Reinhold; Apelian, Diran

2007-01-01

Active thermography is an established NDE technique that has become the method of choice in many industrial applications which require non-contact access to the parts under test. Unfortunately, when conducting on-line infrared (IR) inspection of powder metallic compacts, complications can arise due the generally low emissivity of metals and the thermally noisy environment typically encountered in manufacturing plants. In this paper we present results of an investigation that explores the suitability of active IR imaging of powder metallurgy compacts for the detection of surface and sub-surface defects in the pre-sinter state and in an on-line manufacturing setting to ensure complete quality assurance. Additional off-line tests can be carried out for statistical quality analyses. In this research, the IR imaging of sub-surface defects is based on a transient instrumentation approach that relies on an electric control system which synchronizes and monitors the thermal response due to an electrically generated heat source. Preliminary testing reveals that this newly developed pulsed thermography system can be employed for the detection of subsurface defects in green-state parts. Practical measurements agree well with theoretical predictions. The inspection approach being developed can be used for the testing of green-state compacts as they exit the compaction press at speeds of up to 1,000 parts per hour

Fabrication and testing of ceramic UO2 fuel - I-III. Part I

International Nuclear Information System (INIS)

Novakovic, M.

1961-12-01

The task described consists of the following: fabrication of UO 2 with different granulation from uranyl nitrate by ammonia diuranate; determination of size and shape distributions of metal and ceramic powders; fabrication of sintered pressed samples UO 2 ; investigating the properties of sintered uranium dioxide dependent on the fabrication process; producing a vibrator for compacting UO 2 powder. This volume includes reports on the first two tasks

Zirconia powders production by precipitation: state-of-art review; Producao de pos de zirconia por precipitacao - revisao do estado da arte

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Ana Paula Almeida de; Torem, Mauricio Leonardo [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia

1994-12-31

The important role played by zirconia in advanced ceramics can be attributed to its excellent wear and corrosion resistance and refractory character. The polymorphic nature of zirconia made the controlled addition of stabilizing oxides or the constraining effect of a dense ceramics matrix necessary to maintain high parameters had a significant influence on powder properties and on compacted powder behaviour in sintering. Particle shape and size, purity and crystalline structure were specially influenced by precipitation parameters. Therefore, this work presented a review of the state of the art in zirconia powder production and in the recent research on precipitation of that powder. (author) 15 refs., 5 figs., 2 tabs.

Microstructural changes in NiFe_2O_4 ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

International Nuclear Information System (INIS)

Chauhan, Lalita; Sreenivas, K.; Bokolia, Renuka

2016-01-01

Structural properties of Nickel ferrite (NiFe_2O_4) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe_2O_4 powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe_2O_4 ceramics with a uniform microstructure and a large grain size.

Microstructural changes in NiFe2O4 ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

Science.gov (United States)

Chauhan, Lalita; Bokolia, Renuka; Sreenivas, K.

2016-05-01

Structural properties of Nickel ferrite (NiFe2O4) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe2O4 powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe2O4 ceramics with a uniform microstructure and a large grain size.

Investigation on the effect of lubrication and forming parameters to the green compact generated from iron powder through warm forming route

International Nuclear Information System (INIS)

Rahman, M.M.; Nor, S.S.M.; Rahman, H.Y.

2011-01-01

In order to generate green compacts of iron ASC 100.29 powder at above ambient temperature and below its recrystallization temperature, a warm compaction rig is designed and fabricated which can be operated at various temperature and load. The aim of this paper is to present the outcomes of an investigation on the effect of lubrication and forming parameters, i.e., load and temperature to the green compacts generated through warm compaction route. The feedstock was prepared by mechanically mixing the main powder constituent, i.e., iron ASC 100.29 powder with different weight percent of zinc stearate at different mixing time. Compaction load was varied from 105 kN to 125 kN using simultaneous compaction mechanism. The microstructures of the green compacts were analyzed by Scanning Electron Microscopy (SEM), and the mechanical properties are measured through density measurement, hardness test and electrical conductivity test. The study found that increase in compaction load as well as forming temperature give improved microstructure and mechanical properties. It is also found that effects of lubrication to the mechanical properties of green compacts are strongly dependant on the lubricant content as well as mixing time of iron powder with the lubricant.

Determination of the Frictional Behavior at Compaction of Powder Materials Consisting of Spray-Dried Granules

Science.gov (United States)

Staf, Hjalmar; Olsson, Erik; Lindskog, Per; Larsson, Per-Lennart

2018-03-01

The frictional behavior during powder compaction and ejection is studied using an instrumented die with eight radial sensors. The average friction over the total powder pillar is used to determine a local friction coefficient at each sensor. By comparing forces at compaction with forces at ejection, it can be shown that the Coulomb's friction coefficient can be described as a function of normal pressure. Also stick phenomena has been investigated in order to assess its influence on the determination of the local friction coefficient.

Electrical conductivity of compacts of graphene, multi-wall carbon nanotubes, carbon black, and graphite powder

NARCIS (Netherlands)

Marinho, B.; Gomes Ghislandi, M.; Tkalya, E.; Koning, C.E.; With, de G.

2012-01-01

The electrical conductivity of different carbon materials (multi-walled carbon nanotubes, graphene, carbon black and graphite), widely used as fillers in polymeric matrices, was studied using compacts produced by a paper preparation process and by powder compression. Powder pressing assays show that

Synthesis of Highly Uniform and Compact Lithium Zinc Ferrite Ceramics via an Efficient Low Temperature Approach.

Science.gov (United States)

Xu, Fang; Liao, Yulong; Zhang, Dainan; Zhou, Tingchuan; Li, Jie; Gan, Gongwen; Zhang, Huaiwu

2017-04-17

LiZn ferrite ceramics with high saturation magnetization (4πM s ) and low ferromagnetic resonance line widths (ΔH) represent a very critical class of material for microwave ferrite devices. Many existing approaches emphasize promotion of the grain growth (average size is 10-50 μm) of ferrite ceramics to improve the gyromagnetic properties at relatively low sintering temperatures. This paper describes a new strategy for obtaining uniform and compact LiZn ferrite ceramics (average grains size is ∼2 μm) with enhanced magnetic performance by suppressing grain growth in great detail. The LiZn ferrites with a formula of Li 0.415 Zn 0.27 Mn 0.06 Ti 0.1 Fe 2.155 O 4 were prepared by solid reaction routes with two new sintering strategies. Interestingly, results show that uniform, compact, and pure spinel ferrite ceramics were synthesized at a low temperature (∼850 °C) without obvious grain growth. We also find that a fast second sintering treatment (FSST) can further improve their gyromagnetic properties, such as higher 4πM s and lower ΔH. The two new strategies are facile and efficient for densification of LiZn ferrite ceramics via suppressing grain growth at low temperatures. The sintering strategy reported in this study also provides a referential experience for other ceramics, such as soft magnetism ferrite ceramics or dielectric ceramics.

Correlations between the post-HIP treatment, resulting microstructure and fatigue behaviour of prealloyed Ti6Al4V powder compacts

International Nuclear Information System (INIS)

Wirth, G.; Grundhoff, K.J.; Smarsly, W.

1985-01-01

Prealloyed Ti6Al4V powders, hot isostatically pressed in the (alpha + beta) temperature range, always possess a mixed microstructure of lenticular and equiaxed parts. Numerous treatments have been used to improve microstructural homogeneity, especially to achieve fine equiaxed grains well known to possess good HCF properties. In this contribution, four different conditions of HIP compacts from ultraclean PREP powder were investigated together with PSV powder compacted by combined die forging (CDF). The HIP compacts had pure equiaxed and lenticular, a mixture of both (as HIP) as well as a swaged + beta annealed microstructure. The best HCF fatigue strength was correlated to the last condition instead of the expected equiaxed microstructure. CDF resulted in a homogeneous equiaxed microstructure which thus could be achieved by a one-step compaction process directly from untreated powder. 12 references

Mechanical activation of ceramic powders and its influence on the quality of the refractory linings

International Nuclear Information System (INIS)

Ceganac, Z.; Acimovic, Z.; Andric, Lj.; Petrov, M.; Mihajlovic, S.

2003-01-01

In the paper we present results of the investigation of the influence of mechanical activation of ceramic powders-talc and alumina, on the quality of refractory linings for casting applications. It is shown that additional fine grinding of ceramic powders increases the quality of the refractory lining. Grinding and activation of the particles with various granulations contributes to the creation of the homogenous continuous layer of refractory lining on the sand moulds and cores, as well as on the evaporating polystyrene patterns for applications in the Lost foam casting process. Refractory linings obtained within the activation of particles procedure have better adherence to moulds, cores and evaporating patterns. (Original)

Large-scale synthesis of Pb1-xLa xTiO3 ceramic powders by molten salt method

International Nuclear Information System (INIS)

Cai Zongying; Xing Xianran; Yu Ranbo; Liu Guirong; Xing Qifeng

2006-01-01

The ferroelectric perovskite type lanthanum doped lead titanate (PLT) ceramic powders were synthesized in one step with the starting materials of PbC 2 O 4 , La 2 O 3 and TiO 2 in NaCl-KCl molten salts in the temperature range of 700-950 deg. C. It was found that molten salt method was a large scale and easy preparation way to produce PLT powders with high dispersity. Tetragonal phase Pb 1-x La x TiO 3 ceramic powders were identified by XRD in the composition range 0 ≤ x ≤ 0.3 and mono-dispersed particles with spheric shape and less than 100 nm size were observed by SEM. The grain sizes of Pb 1-x La x TiO 3 ceramic powders increased with the increase of La content and decreased with calcination temperature. The grain growth progress and the possible reaction mechanism in molten salts and its influencing factors were discussed in this work. The grain growth process was the main influencing factor of the grain size, which depended on the solubility in the flux

Homogenization in powder compacts of UO2-PuO2

International Nuclear Information System (INIS)

Verma, R.

1979-01-01

The homogenization kinetics in mixed UO 2 -PuO 2 compacts have been studied by adopting a concentric core-shell model of diffusion. An equation relating the extent of homogenization expressed in terms of the fraction of UO 2 remaining undissolved and the time of annealing has been derived. From the equation, the periods required at different annealing temperatures to attain a specified level of homogenization have been calculated. These calculated homogenization times have been found to be in fair agreement with the experimentally observed homogenization times. The derived relationship has also been shown to satisfactorily predict homogenization in Cu-Ni powder compacts. (Auth.)

Nanometer, submicron and micron sized aluminum powder prepared by semi-solid mechanical stirring method with addition of ceramic particles

International Nuclear Information System (INIS)

Qin, X.H.; Jiang, D.L.; Dong, S.M.

2004-01-01

Composite powder, which is a mixture of Al/Al 2 O 3 composite particles and nanometer, submicron and micron sized aluminum powder, was prepared by semi-solid mechanical stirring method with addition of Al 2 O 3 ceramic particles. The ceramic particles have an average diameter of 80 μm and a volume fraction of 15% in the slurry. The methods used to measure the size distribution of particles greater than 50 μm and less than 50 μm were sieve analysis and photosedimentation, respectively. The surface morphology and transverse sections of the composite powder of different sizes were examined by scanning electron microscope (SEM), optical microscope and auger electron spectroscopy (AES). The results indicate that the composite powder prepared in present work have a wide size distribution ranging from less than 50-900 μm, and the aluminum particles and Al/Al 2 O 3 composite particles are separated and isolated. The particles greater than 200 μm and less than 50 μm are almost pure aluminum powder. The rate of conversion of ingot aluminum into particles less than 1 μm containing nanometer and submicron sizes is 1.777 wt.% in this work. The aluminum powder of different sizes has different shape and surface morphology, quasi-spherical in shape with rough surface for aluminum particles of micron scale, irregular in shape for aluminum particles of submicron scale, and quite close to a globular or an excellent globular in shape for aluminum particles of nanometer size. On the other hand, the surface of ceramic particle was coated by aluminum particles with maximum thickness less than 10 μm containing nanometer and submicron sizes as a single layer. It is suggested that the surface of ceramic particles can provide more nucleation sites for solidification of liquid aluminum and the nucleation of liquid aluminum can take place readily, grow and adhere on the surface of ceramic particles, although it is poorly wetted by the liquid aluminum and the semi-solid slurry can

Aqueous dispersion of red clay-based ceramic powder with the addition of starch

Directory of Open Access Journals (Sweden)

Maria Victoria Alcantar Umaran

2013-04-01

Full Text Available The optimum dispersion and rheological properties of red clay-based ceramic suspension loaded with unary and binary starch were investigated in aqueous medium. The aqueous ceramic suspension was prepared consisting of red clay, quartz, feldspar, and distilled water. Using a polyelectrolyte dispersant (Darvan 821A, the ternary ceramic powder was initially optimized to give the smallest average particle size at 0.8 wt. (% dispersant dosage as supported by sedimentation test. This resulted into an optimum high solid loading of 55 wt. (%. The addition of either unary or binary starches to the optimized ceramic slurry increased the viscosity but maintained an acceptable fluidity. The mechanism of such viscosity increase was found to be due to an adsorption of starch granules onto ceramic surfaces causing tolerable agglomeration. Correspondingly, the rheological evaluations showed that the flow behaviors of all starch-loaded ceramic slurries can be described using Herschel-Bulkley model. The parameters from this model indicated that all ceramic slurries loaded with starch are shear thinning that is required for direct casting process.

A study on some properties of sintered stainless steel powder compacts with sintering conditions

International Nuclear Information System (INIS)

Lee, Bang Sik; Kim, Kwan Hyu; Lee, Doh Jae; Choi, Dap Chun

1986-01-01

Sintered specimens for the mechanical and corrosion tests were prepared from 316L, 410L and 434L stainless steel powder compacts with green densities in the range of 6.2∼7.0g/cm 3 . The experimental variables studied were green density, sintering atmosphere, temperature and time, type of lubricant used and cooling rate after sintering operation. Mechanical properties of green compacts and sintered specimens were evaluated. The corrosion tests were performed by potentiodynamic anodic polarization technique. Mechanical properties were very sensitive to the sintering atmosphere; sintering in dissociated ammonia resulted in the strengthing but embrittlement of sintered 316L, 410L and 434L strainless steel powder compacts. Their corrosion resistance was also decreased. The tensile strength was increased with increases in sintering time and temperature while the decreases in the yield strength were observed. The tensile properties of green compacts were shown to closely related to the green density. Addition of 1% acrawax as a lubricant was appeared to be most effective for the improvement of green strength. (Author)

Chemically bonded ceramic matrix composites: Densification and conversion to diffusion bonding

International Nuclear Information System (INIS)

Johnson, B.R.; Guelguen, M.A.; Kriven, W.M.

1995-01-01

Chemically bonded ceramics appear to be a promising alternative route for near-net shape fabrication of multi-phase ceramic matrix composites (CMC's). The hydraulic (and refractory) properties of fine mono-calcium aluminate (CaAl 2 O 4 ) powders were used as the chemically bonding matrix phase, while calcia stabilized zirconia powders were the second phase material. Samples containing up to 70 wt% (55 vol%) zirconia have been successfully compacted and sintered. Various processing techniques were evaluated. Processing was optimized based on material properties, dilatometry and simultaneous thermal analysis (DTA/TGA). The physical characteristics of this novel CMC were characterized by hardness, density, and fracture toughness testing. Microstructures were evaluated by SEM and phase identification was verified using XRD

Dry coating of micronized API powders for improved dissolution of directly compacted tablets with high drug loading.

Science.gov (United States)

Han, Xi; Ghoroi, Chinmay; Davé, Rajesh

2013-02-14

Motivated by our recent study showing improved flow and dissolution rate of the active pharmaceutical ingredient (API) powders (20 μm) produced via simultaneous micronization and surface modification through continuous fluid energy milling (FEM) process, the performance of blends and direct compacted tablets with high drug loading is examined. Performance of 50 μm API powders dry coated without micronization is also considered for comparison. Blends of micronized, non-micronized, dry coated or uncoated API powders at 30, 60 and 70% drug loading, are examined. The results show that the blends containing dry coated API powders, even micronized ones, have excellent flowability and high bulk density compared to the blends containing uncoated API, which are required for direct compaction. As the drug loading increases, the difference between dry coated and uncoated blends is more pronounced, as seen in the proposed bulk density-FFC phase map. Dry coating led to improved tablet compactibility profiles, corresponding with the improvements in blend compressibility. The most significant advantage is in tablet dissolution where for all drug loadings, the t(80) for the tablets with dry coated APIs was well under 5 min, indicating that this approach can produce nearly instant release direct compacted tablets at high drug loadings. Copyright © 2012 Elsevier B.V. All rights reserved.

Porosity and biocompatibility study of ceramic implants based on ZrO{sub 2} and Al{sub 2}O{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Litvinova, Larisa, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Shupletsova, Valeria, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Leitsin, Vladimir, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru [Immanuel Kant Baltic Federal University, Kaliningrad (Russian Federation); Vasyliev, Roman, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com; Zubov, Dmitry, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com [State Institute of Genetic and Regenerative Medicine, National Academy of Medical Sciences of Ukraine, Kiev (Ukraine); Buyakov, Ales, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru; Kulkov, Sergey, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2014-11-14

The work studies ZrO{sub 2}(Me{sub x}O{sub y})-based porous ceramics produced from the powders consisting of hollow spherical particles. It was shown that the structure is represented by a cellular framework with bimodal porosity consisting of sphere-like large pores and pores that were not filled with the powder particles during the compaction. For such ceramics, the increase of pore volume is accompanied by the increased strain in an elastic area. It was also shown that the porous ZrO{sub 2} ceramics had no acute or chronic cytotoxicity. At the same time, ceramics possess the following osteoconductive properties: adhesion support, spreading, proliferation and osteogenic differentiation of MSCs.

Analysis of tablet compaction. I. Characterization of mechanical behavior of powder and powder/tooling friction.

Science.gov (United States)

Cunningham, J C; Sinka, I C; Zavaliangos, A

2004-08-01

In this first of two articles on the modeling of tablet compaction, the experimental inputs related to the constitutive model of the powder and the powder/tooling friction are determined. The continuum-based analysis of tableting makes use of an elasto-plastic model, which incorporates the elements of yield, plastic flow potential, and hardening, to describe the mechanical behavior of microcrystalline cellulose over the range of densities experienced during tableting. Specifically, a modified Drucker-Prager/cap plasticity model, which includes material parameters such as cohesion, internal friction, and hydrostatic yield pressure that evolve with the internal state variable relative density, was applied. Linear elasticity is assumed with the elastic parameters, Young's modulus, and Poisson's ratio dependent on the relative density. The calibration techniques were developed based on a series of simple mechanical tests including diametrical compression, simple compression, and die compaction using an instrumented die. The friction behavior is measured using an instrumented die and the experimental data are analyzed using the method of differential slices. The constitutive model and frictional properties are essential experimental inputs to the finite element-based model described in the companion article. Copyright 2004 Wiley-Liss, Inc. and the American Pharmacists Association J Pharm Sci 93:2022-2039, 2004

The relationship between the addition method of the Ni-activator and the sinterability for the Ni-doped W-powder compact

International Nuclear Information System (INIS)

Moon, I.H.; Kim, J.S.

1984-01-01

The relationship between the nickel size added to tungsten powder and the sinterability was investigated for the Ni-doped W-powder compact. The Ni-added W-powder compact with various particle size ratios of W to Ni were prepared by mechanical mixing as well as by salt solution and reduction method. In the latter method the size of reduced Ni-particle could be controlled by drying rate of salt solution. The smaller the size of nickel particles added to W was, the activatedly sintered W-powder compact has shown higher sinterability in the initial stage of sintering. The dependence of sinterability on the size of Ni-activator could be partly explained by some physical characteristics of Ni-activator at sintering temperature. (Auth.)

Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

CERN Document Server

Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

1998-01-01

Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

Microstructural changes in NiFe{sub 2}O{sub 4} ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

Energy Technology Data Exchange (ETDEWEB)

Chauhan, Lalita, E-mail: chauhan.lalita5@gmail.com; Sreenivas, K. [Department of Physics & Astrophysics, University of Delhi, Delhi-110007 (India); Bokolia, Renuka

2016-05-23

Structural properties of Nickel ferrite (NiFe{sub 2}O{sub 4}) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe{sub 2}O{sub 4} powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe{sub 2}O{sub 4} ceramics with a uniform microstructure and a large grain size.

Ultra high frequency induction welding of powder metal compacts

Directory of Open Access Journals (Sweden)

Çavdar, Uǧur

2014-06-01

Full Text Available The application of the iron based Powder Metal (PM compacts in Ultra High Frequency Induction Welding (UHFIW were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined.Soldadura por inducción de ultra alta frecuencia de polvos de metal compactados. Se ha realizado un estudio de la aplicación de polvos de metal (PM de base hierro compactados por soldadura por inducción de ultra alta frecuencia (UHFIW. Estos polvos de metal compactados se utilizan para producir engranajes. Este estudio investiga los métodos de uni.n de los materiales de PM con UHFIW en su aplicación en la industria. La máxima tensión y la máxima deformación de los polvos de metal compactados soldados fueron determinadas por flexión en tres puntos y prueba de resistencia. Se determinó la microdureza y la microestructura de los polvos compactados por soldadura por inducción.

A comparison of the modulated microwave absorption spectra of ceramic and powdered YBa2Cu3O7-δ samples

International Nuclear Information System (INIS)

Rubins, R.S.; Hutton, S.L.; Drumheller, J.E.; Jeong, D.Y.; Black, T.D.

1990-01-01

Flux trapping in the 9.3 GHz modulated microwave absorption spectra observed near 4 K from ceramic and powdered ceramic specimens of two separately prepared YBa 2 Cu 3 O 7-δ samples has been used to separate the intergranular and intragranular contributions to the spectra. In the denser, glassy sample, a broad absorption with a peak near 400 Oe for forward sweeps was observed with appreciable intensity after the maximum flux was trapped. This spectrum is attributed to intergranular junctions, since its relative intensity was reduced on powdering and suspending in wax. In the less dense, more uniform sample, the latter spectrum was appreciably weaker in both ceramic and powder. Both types of junction appear to contribute to the narrow low-field absorption which was observed after zero field cooling in all the samples

Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium on energy research in its 3rd year (Development of nano-structured materials for ceramic bearing applications); 1999 nendo ceramic bearing yo nano seigyo zairyo no kenkyu kaihatsu seika hokokusho. 3

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Coprecipitation in a chloride-containing water solution is utilized to deposit zirconia nano-particles on alumina particles for the manufacture of a composite powder and a sintered body. As compared with a conventional CIP (cold isostatic press)-molded compact, a slip-cast compact is improved in flexural strength from 1.1 to 1.36Gpa. A composite powder granulating unit is installed. Although it is known that use of the citric acid as gelatinizer in the coprecipitation process results in a homogenous ZrO{sub 2}-Al{sub 2}O{sub 3} composite powder, yet a method is contrived to achieve high crystallinity without gelatinizer by freezing and drying a chloride-containing water solution in a microgravity field. In the near-net molding of spherical ceramic particles, an error in diameter of not more than 50{mu}m is realized. A mass production technology is established by which an inexpensive general-purpose alumina nano-structured material is die-compacted for the manufacture of low-cost ceramic bearings. A high-speed super-flat spherical surface processing technology is developed. In a 25kg-load fatigue test conducted for a combination of nano-structured ceramic balls and steel flat plates that bear the balls, a 240-hour life is attained. The bearing steel stands comparison with those available on the market. (NEDO)

Preparation of LuAG Powders with Single Phase and Good Dispersion for Transparent Ceramics Using Co-Precipitation Method

Science.gov (United States)

Pan, Liangjie; Jiang, Benxue; Fan, Jintai; Yang, Qiuhong; Zhou, Chunlin; Zhang, Pande; Mao, Xiaojian; Zhang, Long

2015-01-01

The synthesis of pure and well dispersed lutetium aluminum garnet (LuAG) powder is crucial and important for the preparation of LuAG transparent ceramics. In this paper, high purity and well dispersed LuAG powders have been synthesized via co-precipitation method with lutetium nitrate and aluminum nitrate as raw materials. Ammonium hydrogen carbonate (AHC) was used as the precipitant. The influence of aging time, pH value, and dripping speed on the prepared LuAG powders were investigated. It showed that long aging duration (>15 h) with high terminal pH value (>7.80) resulted in segregation of rhombus Lu precipitate and Al precipitate. By decreasing the initial pH value or accelerating the dripping speed, rhombus Lu precipitate was eliminated and pure LuAG nano powders were synthesized. High quality LuAG transparent ceramics with transmission >75% at 1064 nm were fabricated using these well dispersed nano LuAG powders. PMID:28793510

Preparation of LuAG Powders with Single Phase and Good Dispersion for Transparent Ceramics Using Co-Precipitation Method

Directory of Open Access Journals (Sweden)

Liangjie Pan

2015-08-01

Full Text Available The synthesis of pure and well dispersed lutetium aluminum garnet (LuAG powder is crucial and important for the preparation of LuAG transparent ceramics. In this paper, high purity and well dispersed LuAG powders have been synthesized via co-precipitation method with lutetium nitrate and aluminum nitrate as raw materials. Ammonium hydrogen carbonate (AHC was used as the precipitant. The influence of aging time, pH value, and dripping speed on the prepared LuAG powders were investigated. It showed that long aging duration (>15 h with high terminal pH value (>7.80 resulted in segregation of rhombus Lu precipitate and Al precipitate. By decreasing the initial pH value or accelerating the dripping speed, rhombus Lu precipitate was eliminated and pure LuAG nano powders were synthesized. High quality LuAG transparent ceramics with transmission >75% at 1064 nm were fabricated using these well dispersed nano LuAG powders.

Exploitation of the residue of foundry exhauster powder in ceramics for covering

International Nuclear Information System (INIS)

Valentina, Luiz Veriano Oliveira Dalla; Folgueras, Marilena Valadares; Knop, Wanessa Rejane; Semptikovski, Simone Claudiano

2010-01-01

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. This residue was characterized by scanning electron microscopy, x-ray diffractometry and thermal analysis (DSC, TG). Formulations were prepared with different exhauster powder content. The sintered materials between 1000°C at 1 200 deg C. The results showed of the scanning electron microscopy and the characterization of the technological properties (water absorption, linear shrinkage and apparent density) had demonstrated the viability of the use of this residue. Through experiments it was observed that the exhauster powder promoted an increment in the sintering degree, and raised texts of this they increase of the porosity and intensification in the color of the new material. That is, it is possible to incorporate small amounts of the exhauster powder in substitution the substances cousins of natural origin. (author)

Sodium-carbonate co-substituted hydroxyapatite ceramics

Directory of Open Access Journals (Sweden)

Zoltan Z. Zyman

2013-12-01

Full Text Available Powders of sodium-carbonate co-substituted hydroxyapatite, having sodium content in the range of 0.25–1.5 wt.% with a 0.25 wt.% step, were prepared by a precipitation-solid state reaction route. Compacts of the powders were sintered in a CO2 flow (4 mL/min at 1100 °C for 2 h. The sintered ceramics contained sodium and carbonate ions in the ranges of 0–1.5 wt.% and 1.3–6 wt.%, respectively, which are typical impurity concentrations in biological apatite. A relationship between sodium and carbonate contents and the type of carbonate substitution was found. The total carbonate content progressively increased with the sodium content. The obtained ceramics showed an AB-type carbonate substitution. However, the substitution became more B-type as the sodium content increased. As a result, the carbonation was almost B-type (94 % for the highest sodium content (1.5 wt.%.

Infiltration Behavior Of Mechanical Alloyed 75 wt% Cu-25 wt% WC Powders Into Porous WC Compacts

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Şelte A.

2015-06-01

Full Text Available In this work infiltration behavior of mechanical alloyed 75 wt% Cu – 25 wt% WC powders into porous WC compacts were studied. Owing to their ductile nature, initial Cu powders were directly added to mechanical alloying batch. On the other hand initial WC powders were high energy milled prior to mechanical alloying. Contact infiltration method was selected for densification and compacts prepared from processed powders were infiltrated into porous WC bodies. After infiltration, samples were characterized via X-Ray diffraction studies and microstructural evaluation of the samples was carried out via scanning electron microscopy observations. Based on the lack of solubility between WC and Cu it was possible to keep fine WC particles in Cu melt since solution reprecipitation controlled densification is hindered. Also microstructural characterizations via scanning electron microscopy confirmed that the transport of fine WC fraction from infiltrant to porous WC skeleton can be carried out via Cu melt flow during infiltration.

The evaluation of different environments in ultra-high frequency induction sintered powder metal compacts

International Nuclear Information System (INIS)

Cavdar, P. S.; Cavdar, U.

2015-01-01

The application of the iron based Powder Metal (PM) compacts in Ultra-High Frequency Induction Sintering (UHFIS) was reviewed for different environments. The three different environments: atmosphere, argon and vacuum were applied to the PM compacts. Iron based PM compacts were sintered at 1120 degree centigrade for a total of 550 seconds by using induction sintering machines with 2.8 kW power and 900 kHz frequency. Micro structural properties, densities, roughness and micro hardness values were obtained for all environments. The results were compared with each other. (Author)

Compact Ceramic Microchannel Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

2016-10-31

The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

Weak hydrogen bonding interactions influence slip system activity and compaction behavior of pharmaceutical powders.

Science.gov (United States)

Khomane, Kailas S; Bansal, Arvind K

2013-12-01

Markedly different mechanical behavior of powders of polymorphs, cocrystals, hydrate/anhydrate pairs, or structurally similar molecules has been attributed to the presence of active slip planes system in their crystal structures. Presence of slip planes in the crystal lattice allows easier slip under the applied compaction pressure. This allows greater plastic deformation of the powder and results into increased interparticulate bonding area and greater tensile strength of the compacts. Thus, based on this crystallographic feature, tableting performance of the active pharmaceutical ingredients can be predicted. Recently, we encountered a case where larger numbers of CH···O type interactions across the proposed slip planes hinder the slip and thus resist plastic deformation of the powder under the applied compaction pressure. Hence, attention must be given to these types of interactions while identifying slip planes by visualization method. Generally, slip planes are visualized as flat layers often strengthened by a two-dimensional hydrogen-bonding network within the layers or planes. No hydrogen bonding should exist between these layers to consider them as slip planes. Moreover, one should also check the presence of CH···O type interactions across these planes. Mercury software provides an option for visualization of these weak hydrogen bonding interactions. Hence, caution must be exercised while selecting appropriate solid form based on this crystallographic feature. © 2013 Wiley Periodicals, Inc. and the American Pharmacists Association.

Compacted and Sintered Microstructure Depending on Uranium Powder Size in Zr-U Metallic Fuel

Energy Technology Data Exchange (ETDEWEB)

Yun, Chang Gun; Jun, Hyun-Joon; Ju, Jung Hwan; Lee, Ho Jin; Lee, Chong-Tak; Kim, Hyung Lae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-03-15

In case of the uranium (U) and zirconium (Zr) powders which have been utilized for the production of a metallic fuel in the various nuclear applications, the homogenous distribution of U powders in the Zr-U pellet has influenced significantly on the nuclear fuel performance. The inhomogeneity in a powder process was changed by various intricate factors, e.g. powder size, shape, distribution and so on. Particularly, the U inhomogeneity in the Zr-U pellets occurs by segregation derived from the great gaps of densities between Zr and U during compaction of the mixed powders. In this study, the relationship between powder size and homogeneity was investigated by using the different-sized U powders. The microstructure in Zr-U pellets reveals more homogeneity when the weight ration of Zr and U powders are close to 1. In addition, homogeneous pellets which were produced by fine U powders have higher density because the homogeneity affects the alloying reaction during sintering and the densification behavior of pore induced by powder size.

Effects of surrounding powder in sintering process on the properties of Sb and Mn- doped barium-strontium titanate PTCR ceramics

Directory of Open Access Journals (Sweden)

Pornsuda Bomlai

2006-05-01

Full Text Available In this research, the effects of surrounding powder used during sintering of Sb and Mn doped bariumstrontium titanate (BST ceramics were studied. The ceramic samples were prepared by a conventional mixed-oxide method and placed on different powders during sintering. Phase formation, microstructure and PTCR behavior of the samples were then observed. Microstructures and PTCR behavior varied with the type of surrounding powder, whereas the crystal structure did not change. The surrounding powder has more effects on the shape of the grain than on the size. The grain size of samples was in the range of 5-20 μm. The most uniform grain size and the highest increase of the ratio of ρmax/ρRT were found to be about 106 for samples which had been sintered on Sb-doped BST powder. This value was an order of magnitude greater than for samples sintered on a powder of the equivalent composition to that of the sample pellet.

Formation of Green compact structure of low-temperature ceramics with taking into account the thermal degradation of the binder

Science.gov (United States)

Tovpinets, A. O.; Leytsin, V. N.; Dmitrieva, M. A.; Ivonin, I. V.; Ponomarev, S. V.

2017-12-01

The solution of the tasks in the field of creating and processing materials for additive technologies requires the development of a single theory of materials for various applications and processes. A separate class of materials that are promising for use in additive technologies includes materials whose consolidation is ensured by the presence of low-melting components in the initial mixture which form a matrix at a temperature not exceeding the melting point, recrystallization or destruction of any of the responsible refractory components of the initial dispersion. The study of the contribution of the binder thermal destruction to the structure and phase composition of the initial compact of the future composite is essential for the development of modern technologies for the synthesis of low-temperature ceramics. This paper investigates the effect of the thermal destruction of a binder on the formation of a green compact of low-temperature ceramics and the structural-mechanical characteristics of sintered ceramics. The approach proposed in Ref. [1] for evaluating the structure and physical characteristics of sintered low-temperature ceramics is improved to clarify the structure of green compacts obtained after thermal destruction of the polymer binder, with taking into account the pores formed and the infusible residue. The obtained results enable a more accurate prediction of thermal stresses in the matrix of sintered ceramics and serve as a basis for optimization.

Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

OpenAIRE

Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

2011-01-01

Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressur...

X-ray powder diffraction analysis of liquid-phase-sintered silicon carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Ortiz, A.L.; Sanchez-Bajo, F. [Universidad de Extremadura, Badajoz (Spain). Dept. de Electronica e Ingenieria Electromecanica; Cumbrera, F.L. [Universidad de Extremadura, Badajoz (Spain). Dept. de Fisica

2002-07-01

In an attempt to gain a comprehensive understanding of the microstructural evolution in liquid-phase-sintered silicon carbide ceramics, the effect of the starting {beta}-SiC powder has been studied. Pellets of two different {beta}-SiC starting powders were sintered with simultaneous additions of Al{sub 2}O{sub 3} and Y{sub 2}O{sub 3} at 1950 C for 1 hour in flowing argon atmosphere. Here we have used X-ray diffraction to obtain the relative abundance of the resulting SiC polytypes after sintering. The significant influence of the defects concentration on the {beta} to {alpha} transformation rate has been determined using the Rietveld method. (orig.)

Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

International Nuclear Information System (INIS)

Duarte, Daniel Gomes

2009-01-01

The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

Evaluation of fine ceramics raw powders with particle size analyzers having different measuring principle and its problem

International Nuclear Information System (INIS)

Hayakawa, Osamu; Nakahira, Kenji; Tsubaki, Junichiro.

1995-01-01

Many kinds of analyzers based on various principles have been developed for measuring particle size distribution of fine ceramics powders. But the reproducibility of the results, interchangeability of the models, reliability of the ends of the measured distribution have not been investigated for each principle. In this paper, these important points for particle size analysis were clarified by measuring raw material powders of fine ceramics. (1) in the case of laser diffraction and scattering method, the reproducibility in the same model is good, however, interchangeability of the different models is not so good, especially at the ends of the distribution. Submicron powders having high refractive index show such a tendency remarkably. (2) the photo sedimentation method has some problems to be conquered, especially in measuring submicron powders having high refractive index or flaky shape particles. The reproducibility of X-ray sedimentation method is much better than that of photo sedimentation. (3) the light obscuration and electrical sensing zone methods, show good reproducibility, however, sometime bad interchangeability is affected by calibration and so on. (author)

Synthesis of ceramic powder of TiO_2 doped with Zr by the Pechini Method applied in ceramic membranes for water treatment

International Nuclear Information System (INIS)

Farias, R.F.V.; Fernandes, M.S.M.; Silva, R.S.; Franca, K.B.; Lira, H.L.; Bonifacio, M.A.R.

2016-01-01

This paper describes the synthesis of ceramic powder of TiO2 doped with Zr by the polymeric precursor method, also known as Pechini method applied in ceramic membranes for water treatment. Three compositions were synthesized according to the molar ratio Ti_x-1Zr_xO_2 (x = 0.25, 0.50 and 0.75 moles), calcined at 700° C/1h. The samples were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM) and microbiological analysis. The presence of the doping element was not decisive in the average size of crystallite, which ranged from 5.5 to 11.3 nm. The SEM images showed clusters with uniform surface and granular aspect, it is still possible to see a clearly porous structure formed by clusters of uniform size for all samples. The microbiological analyses of powders have revealed that they have bactericidal properties. (author)

Effect of processing parameters on the magnetic properties and microstructures of molybdenum permalloy compacts made by powder metallurgy

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhangming; Xu, Wei; Guo, Ting; Jiang, Yinzhu; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

2014-05-01

Highlights: • Effect of processing parameters on the properties of MP powder cores was studied. • Effective magnetic permeability was enhanced from 45 to 160 after annealing. • A core loss of 780 mw/cm{sup 3} (100 kHz, 100 mT) was obtained. - Abstract: Effects of compaction and annealing process on the magnetic properties and microstructures of molybdenum permalloy (MP) powder cores have been investigated. MP compacts, with density as high as 92% of the theoretical value, were obtained under 1800 MPa compaction pressure. The MP powder cores show an enhanced effective magnetic permeability of 160 after post-annealing at 690 °C, which is attributed to the relief of internal stress rather than the phase transformation evidenced by the XRD analysis. However, higher annealing temperature destroys the insulating layer, resulting in the drop of the electrical resistivity, the effective magnetic permeability as well as the frequency stability. The results show that the samples compacted at 1800 MPa and annealed at 690 °C exhibit excellent magnetic properties, with core loss of 780 mw/cm{sup 3} (100 kHz, 100 mT) and effective magnetic permeability of 160 whose frequency stability is up to 1 MHz.

Introducing a novel gravitation-based high-velocity compaction analysis method for pharmaceutical powders.

Science.gov (United States)

Tanner, Timo; Antikainen, Osmo; Ehlers, Henrik; Yliruusi, Jouko

2017-06-30

With modern tableting machines large amounts of tablets are produced with high output. Consequently, methods to examine powder compression in a high-velocity setting are in demand. In the present study, a novel gravitation-based method was developed to examine powder compression. A steel bar is dropped on a punch to compress microcrystalline cellulose and starch samples inside the die. The distance of the bar is being read by a high-accuracy laser displacement sensor which provides a reliable distance-time plot for the bar movement. In-die height and density of the compact can be seen directly from this data, which can be examined further to obtain information on velocity, acceleration and energy distribution during compression. The energy consumed in compact formation could also be seen. Despite the high vertical compression speed, the method was proven to be cost-efficient, accurate and reproducible. Copyright © 2017 Elsevier B.V. All rights reserved.

Inverse mathematical modelling and identification in metal powder compaction process

International Nuclear Information System (INIS)

Gakwaya, A.; Hrairi, M.; Guillot, M.

2000-01-01

An online assessment of the quality of advanced integrated computer aided manufacturing systems require the knowledge of accurate and reliable non-linear constitutive material behavior. This paper is concerned with material parameter identification based on experimental data for which non uniform distribution of stresses and deformation within the volume of the specimen is considered. Both geometric and material non linearities as well interfacial frictional contact are taken into account during the simulation. Within the framework of finite deformation theory, a multisurface multiplicative plasticity model for metal powder compaction process is presented. The model is seen to involve several parameters which are not always activated by a single state variable even though it may be technologically important in assessing the final product quality and manufacturing performance. The resulting expressions are presented in spatial setting and gradient based descent method utilizing the modified Levenberg-Marquardt scheme is used for the minimization of least square functional so as to obtain the best agreement between relevant experimental data and simulated data in a specified energy norm. The identification of a subset of material parameters of the cap model for stainless steel powder compaction is performed. The obtained parameters are validated through a simulation of an industrial part manufacturing case. A very good agreement between simulated final density and measured density is obtained thus demonstrating the practical usefulness of the proposed approach. (author)

Processing and characterizations of BNT-KNN ceramics for actuator applications

Directory of Open Access Journals (Sweden)

Mallam Chandrasekhar

2016-06-01

Full Text Available BNT-KNN powder (with composition 0.93Bi0.5Na0.5TiO3–0.07K0.5Na0.5NbO3 was synthesized as a single perovskite phase by conventional solid state reaction route and dense ceramics were obtained by sintering of powder compacts at 1100 °C for 4 h. Dielectric study confirmed relaxor behaviour, whereas the microstructure study showed sharp cornered cubic like grains with an average grain size ∼1.15 µm. The saturated polarization vs. electric field (P-E hysteresis loops confirmed the ferroelectric (FE nature while the butterfly shaped strain vs. electric field (S-E loops suggested the piezoelectric nature of the BNT-KNN ceramic samples. Maximum electric field induced strain of ∼0.62% suggested the usefulness of this system for actuator applications.

Fabrication and characterization of powder metallurgy tantalum components prepared by high compaction pressure technique

Energy Technology Data Exchange (ETDEWEB)

Kim, Youngmoo [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Agency for Defense Development, Yuseong, P.O. Box 35, Yuseong-gu, Daejeon 34186, Republic of Korea. (Korea, Republic of); Lee, Dongju [Korea Atomic Energy Research Institute, 111 Daedeok-daero, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Hwang, Jaewon [Samsung Electronics, 129 Samsung-ro, Youngtong-gu, Suwon 16677 (Korea, Republic of); Ryu, Ho Jin, E-mail: hojinryu@kaist.ac.kr [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Hong, Soon Hyung, E-mail: shhong@kaist.ac.kr [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of)

2016-04-15

The present study has investigated the consolidation behaviors of tantalum powders during compaction and sintering, and the characteristics of sintered components. For die compaction, the densification behaviors of the powders are simulated by finite element analyses based on the yield function proposed by Shima and Oyane. Accordingly, the green density distribution for coarser particles is predicted to be more uniform because they exhibits higher initial relative tap density owing to lower interparticle friction. It is also found that cold isostatic pressing is capable of producing higher dense compacts compared to the die pressing. However, unlike the compaction behavior, the sintered density of smaller particles is found to be higher than those of coarser ones owing to their higher specific surface area. The maximum sintered density was found to be 0.96 of theoretical density where smaller particles were pressed isostatically at 400 MPa followed by sintering at 2000 °C. Moreover, the effects of processing conditions on grain size and texture were also investigated. The average grain size of the sintered specimen is 30.29 μm and its texture is less than 2 times random intensity. Consequently, it is concluded that the higher pressure compaction technique is beneficial to produce high dense and texture-free tantalum components compared to hot pressing and spark plasma sintering. - Highlights: • Higher Ta density is obtained from higher pressure and sintering temperature. • High compaction method enables P/M Ta to achieve the density of 16.00 g·cm{sup −3}. • A P/M Ta component with fine microstructure and random orientation is developed.

Effects of sintering time and temperature to the characteristics of FeCrAl powder compacts formed at elevated temperature

Science.gov (United States)

Rahman, M. M.; Rahman, H. Y.; Awang, M. A. A.; Sopyan, I.

2018-01-01

This paper presents the outcomes of an experimental investigation on the effect of sintering schedule, i.e., holding time and temperature to the final properties of FeCrAl powder compacts prepared through uniaxial die compaction process at above room temperature. The feedstock was prepared by mechanically mixing iron powder ASC 100.29 with chromium (22 wt%) and aluminium (11 wt%) for 30 min at room temperature. A cylindrical shape die was filled with the powder mass and heated for one hour for uniform heating of the die assembly together with the powder mass. Once the temperature reached to the setup temperature, i.e., 150°C, the powder mass was formed by applying an axial pressure of 425 MPa simultaneously from upward and downward directions. The as-pressed green compacts were then cooled to room temperature and subsequently sintered in argon gas fired furnace at a rate of 5°C/min for three different holding times, i.e., 30, 60, and 90 min at three different sintering temperatures, i.e., 800, 900, and 1000°C. The sintered samples were characterized for their density, electrical resistivity, bending strength, and microstructure. The results revealed that the sample sintered at 1000°C for 90 min achieved the better characteristics.

Structural analysis and thermal behavior of diopside-fluorapatite-wollastonite-based glasses and glass-ceramics.

Science.gov (United States)

Kansal, Ishu; Tulyaganov, Dilshat U; Goel, Ashutosh; Pascual, Maria J; Ferreira, José M F

2010-11-01

Glass-ceramics in the diopside (CaMgSi2O6)-fluorapatite (Ca5(PO4)3F)-wollastonite (CaSiO3) system are potential candidates for restorative dental and bone implant materials. The present study describes the influence of varying SiO2/CaO and CaF2/P2O5 molar ratio on the structure and thermal behavior of glass compositions in the CaO-MgO-SiO2-P2O5-Na2O-CaF2 system. The structural features and properties of the glasses were investigated by nuclear magnetic resonance (NMR), infrared spectroscopy, density measurements and dilatometry. Sintering and crystallization behavior of the glass powders were studied by hot-stage microscopy and differential thermal analysis, respectively. The microstructure and crystalline phase assemblage in the sintered glass powder compacts were studied under non-isothermal heating conditions at 825 °C. X-ray diffraction studies combined with the Rietveld-reference intensity ratio (R.I.R) method were employed to quantify the amount of amorphous and crystalline phases in the glass-ceramics, while scanning electron microscopy was used to shed some light on the microstructure of resultant glass-ceramics. An increase in CaO/SiO2 ratio degraded the sinterability of the glass powder compacts, resulting in the formation of akermanite as the major crystalline phase. On the other hand, an increase in P2O5/CaF2 ratio improved the sintering behavior of the glass-ceramics, while varying the amount of crystalline phases, i.e. diopside, fluorapatite and wollastonite. Copyright © 2010. Published by Elsevier Ltd.

Development of a pneumatic transport system for bulk transfer of metal grade uranium oxide powder

International Nuclear Information System (INIS)

Manna, S.; Satpati, S.K.; Roy, S.B.

2010-01-01

Uranium oxide powder is a commonly handled ceramic powder in nuclear industries. Design of the powder transfer system is an important aspect because of some of its typical characteristics. Pneumatic transport system has been widely used in transferring powder from one place to another. A pneumatic transport system using vacuum has been presented in the paper. This is used for bulk transfer of UO 3 powder. The system consists of a cyclone separator and filter cloth at the top of the cyclone separator. The pneumatic transfer system provides high efficiency with sustainable performance and it is a compact, robust, handy and moveable unit. No degradation of the powder quality has been observed during transfer. The system provides highly efficient, easy and safe transfer of radioactive powder, better working environment for the operator. (author)

Manufacturing of superconductive silver/ceramic composites

DEFF Research Database (Denmark)

Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

2000-01-01

Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and cop......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...

La{sub 2-x}Sr{sub x}NiO{sub 4+{delta}} ceramic powders prepared by combustion synthesis

Energy Technology Data Exchange (ETDEWEB)

Colomer, M.T.; Chinarro, E.; Jurado, J.R. [Consejo Nacional de Investigaciones Cientificas, Madrid (Spain). Ist. de Ceramica y Vidrio

2002-07-01

Combustion synthesis provides an attractive method of producing ceramic powders because of its low cost, process simplicity and fastness. Materials based on La{sub 2}NiO{sub 4+{delta}} can be successfully prepared by combustion synthesis. La{sub 2-x}Sr{sub x}NiO{sub 4+{delta}} (x = 0, 0.1) accommodates oxygen excess by oxygen interstitials rather than by the more usual cation vacancies. A high concentration of oxygen interstitials offers the possibility of rapid oxygen transport through the ceramic material and thus provide a new type of mixed ionic-electronic conductor. The fast oxide ion diffusion combined with its thermal stability indicate that these materials would be good candidates for use in ceramic oxygen generators (COGs) and intermediate temperature solid oxide fuel cells (IT-SOFCs). The present work discusses a combustion synthesis technique to prepare La{sub 2-x}Sr{sub x}NiO{sub 4+{delta}} (x = 0, 0.1) powders using the corresponding metal nitrates-urea mixtures, at low temperature and short reaction times. The as-prepared combustion powders were characterized by XRD, DTA-TG, SEM/TEM-EDX and BET. La{sub 2-x}Sr{sub x}NiO{sub 4} (x = 0, 0.1) powders with a good compositional control and homogeneity are attained. The as-prepared powders obtained at 300 C (ignition temperature) showed much higher specific surface area than powders obtained via alternative routes and contained La{sub 2-x}Sr{sub x}NiO{sub 4+{delta}}, as the major phase present, together with La{sub 2}O{sub 3} and a small amount of NiO. La{sub 2-x}Sr{sub x}NiO{sub 4+{delta}} single phase is achieved, respectively at 950 C for x =0.1 and at 975 C for x = 0. (orig.)

Low temperature sintering of fluorapatite glass-ceramics

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A.

2014-01-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

The effect Of Fine UO2 Powder Composition On Density Of UO2 pellet Compaction

International Nuclear Information System (INIS)

Widjaksana; Mutiara, E.

1998-01-01

This research has been done to solve it. The work was done through making variation on the fine powder composition from 0% up to 50% and variation on compacting pressure from 1 MP up to 5 MP. Each variation combination was replicated eight times. The result showed that the data were within confidence interval of the density and the ANOVA showed that the parameters affected the density. The affect of them was showed in the various correlation. The maximum density was reached at the range of fine powder composition between 20% and 30%. When Heckel theory was applied to the data, the conclusion showed that the fine powder composition did not affect the mechanical strength of material, but when Smith theory was applied, the conclusion showed that the fine powder composition affect the compressibility of powder. The maximum compressibility of powder was reached at the range of fine powder composition between 20% and 30%

A CO2 laser based system for the production of nanoscaled powders

International Nuclear Information System (INIS)

Kurland, H.-D.; Schindler, K.; Staupendahl, G.; Oestreich, Ch.; Loogk, M.; Mueller, E.

2002-01-01

Nowadays the world-wide industrial competition is increasingly determined by the use of new materials which allow optimised and in part totally new qualities of products or the production of more compact components. Thereby the importance of ultrafine ceramic powders with grain sizes of only a few nanometers rises rapidly. These powders show some interesting physical and chemical features which result from the extremely small dimensions of their particles, for example very high specific surfaces, high surface energy or special behaviour in the phase transformation. Their thermodynamic and kinetic (short diffusion lengths) parameters are mirrored in high sintering activities and hence relatively low sintering temperatures as well as very special properties of the sintered materials, especially the possibility of super plasticity. Nanoscaled powders also have a broad potential for the production of thin layers for example in the electronics industry or as part of composite materials with components of lower thermal stability. At present different technologies for the manufacturing of nanoscaled powders are intensively used and developed. In this paper a technique for the production of ceramic nanopowders by evaporation of solid starting materials with CO 2 laser radiation is presented

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

Energy Technology Data Exchange (ETDEWEB)

Lu, Huiyang, E-mail: hl209@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Zhang, Deliang, E-mail: zhangdeliang@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai (China); Gabbitas, Brian, E-mail: briang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Yang, Fei, E-mail: fyang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Matthews, Steven, E-mail: S.Matthews@massey.ac.nz [School of Engineering and Advanced Technology, Massey University, Auckland (New Zealand)

2014-09-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study.

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

International Nuclear Information System (INIS)

Lu, Huiyang; Zhang, Deliang; Gabbitas, Brian; Yang, Fei; Matthews, Steven

2014-01-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study

Determination of size and shape distributions of metal and ceramic powders; Odredjivanje raspodele velicina, specificne povrsine i oblika metalnih i keramickih prahova

Energy Technology Data Exchange (ETDEWEB)

Jovanovic, DI [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

1961-12-15

For testing the size and shape distributions of metal and ceramic uranium oxide powders the following method for analysing the grain size of powders were developed and implemented: microscopic analysis and sedimentation method. A gravimetry absorption device was constructed for determining the specific surfaces of powders.

A study of stresses in powder compacted components during and after ejection

DEFF Research Database (Denmark)

Redanz, Pia

2001-01-01

A finite strain finite element method is used to examine the residual stresses in a cup-shaped powder compact. Two rate-independent strain hardening porous material models are used: the combined material model (Fleck, N.A., Kuhn, L.T., McMeeking, R.M., 1992a. J. Mech. Phys. Solids 40 (5), 1139......-1162) and a material model which includes the dependency of inter-particle cohesive strength (Fleck, N.A., 1995. J. Mech. Phys. Solids 43, 1409-1431). The residual stress state in the unloaded cup is highly dependent on the compaction process and less dependent on the ejection route. The maximum principal stress...... plotted during ejection shows that higher stresses are found during the ejection process than those found in the completely unloaded specimen. The degree of inter-particle cohesive strength has hardly any effect on the porosity distributions in the compacts but it has a strong influence on the stress...

Attritor milling of WC + 6% Co: Effects on powder characteristics and compaction behavior

International Nuclear Information System (INIS)

Mashl, S.J.; Smith, D.W.; Becking, G.H.; Hale, T.E.

1987-01-01

This study examines the effects of attritor milling on the characteristics and bulk behavior of fine tungsten carbide powders (initial median particle size ≅ 1.5 μm) blended with 6 wt. % cobalt (mps ≅ 1.5 μm). Experiments are performed in order to: Develop a process model relating the specific energy input to the milled median particle size. Examine the effect that changes in milling variables have on the specific energy - median particle size relationship. Observe the effects of variation in the initial particle size distribution on the as-milled particle size distribution, the compaction characteristics of the powder, and the shrinkage which will occur during sintering. The process model is based on Charles' equation, E-bar = A (d/sup -α/ - d/sub o//sup -α/) in which E-bar = the specific energy consumed in milling, d and d = the initial and milled median particle sizes respectively, and A and α are constants. Computer curve fitting techniques are employed to determine the values of the coefficient and exponent in the above equation. The resulting model predicts the experimental data within about +- over 10% over a significant range of d/sub o/ and E-Bar values. The apparent density and compactibility of the attritor milled powders are observed to be very sensitive to the milled particle size distribution

A standardless method of quantitative ceramic analysis using X-ray powder diffraction

International Nuclear Information System (INIS)

Mazumdar, S.

1999-01-01

A new procedure using X-ray powder diffraction data for quantitative estimation of the crystalline as well as the amorphous phase in ceramics is described. Classification of the crystalline and amorphous X-ray scattering was achieved by comparison of the slopes at two successive points of the powder pattern at scattering angles at which the crystalline and amorphous phases superimpose. If the second slope exceeds the first by a stipulated value, the intensity is taken as crystalline; otherwise the scattering is considered as amorphous. Crystalline phase analysis is obtained by linear programming techniques using the concept that each observed X-ray diffraction peak has contributions from n component phases, the proportionate analysis of which is required. The method does not require the measurement of calibration data for use as an internal standard, but knowledge of the approximate crystal structure of each phase of interest in the mixture is necessary. The technique is also helpful in qualitative analysis because each suspected phase is characterized by the probability that it will be present when a reflection zone is considered in which the suspected crystalline phase could contribute. The amorphous phases are determined prior to the crystalline ones. The method is applied to ceramic materials and some results are presented. (orig.)

Compact Process for the Preparation of Microfine Spherical High-Niobium-Containing TiAl Alloy Powders

Science.gov (United States)

Tong, J. B.; Lu, X.; Liu, C. C.; Wang, L. N.; Qu, X. H.

2015-03-01

High-Nb-containing TiAl alloys are a new generation of materials for high-temperature structural applications because of their superior high-temperature mechanical properties. The alloy powders can be widely used for additive manufacturing, thermal spraying, and powder metallurgy. Because of the difficulty of making microfine spherical alloy powders in quantity by conventional techniques, a compact method was proposed, which consisted of two-step ball milling of elemental powders and subsequent radio frequency (RF) argon plasma spheroidization. In comparison with conventional mechanical alloying techniques, the two-step milling process can be used to prepare alloy powders with uniform scale in a short milling time with no addition of process control agent. This makes the process effective and less contaminating. After RF argon plasma spheroidization, the powders produced exhibit good sphericity, and the number-average diameter is about 8.2 μm with a symmetric unimodal particle size distribution. The powders perform high composition homogeneity and contain predominately supersaturated α 2-Ti3Al phase. The oxygen and carbon contents of the spheroidized powder are 0.47% and 0.050%, respectively.

Interaction in polysilazane/SiC powder systems

Energy Technology Data Exchange (ETDEWEB)

Boiteux, Y.P.

1992-07-01

Consolidation of ceramic precursor ceramic powder systems upon heating is investigated. A polysilazane (silicon nitride precursor) is chosen as ceramic precursor with a filler of a sub-micron SiC powder. A scheme to optimize the volume fraction of precursor is developed in order to maximize the density of the compacted samples in the green state. Different techniques are presented to improve the homogeneity of precursor distribution in the mixture. A microencapsulation technique is developed that leads to a uniform coating of precursor on individual SiC particles. Upon pyrolysis of systems with 20 wt% polysilazane, little shrinkage occurs. The SiC particles do not coarsen during the heat treatment. The precursor, upon pyrolysis, transforms into an amorphous ceramic phase that acts as a cement between SiC particles. This cement phase can remain amorphous up to 1500{degrees}C; and is best described as a siliconoxycarbide with or without traces of nitrogen. Elimination of nitrogen in the amorphous phase indicates that the filler material (SiC) has a strong influence on the pyrolysis behavior of the chosen polysilazane. The amorphous ceramic phase may crystallize between 1400 and 1500{degrees}C, and depending on the nature of the gas environment, the crystalline phases are SiC, Si or Si{sub 3}N{sub 4}. Mechanisms explaining the strength increase upon heat treatment are proposed. Redistribution of the precursor occurs by capillary forces or vapor phase diffusion and recondensation of volatile monomers. The confined pyrolysis of the precursor results in an increase of residual ceramic matter being decomposed inside the sample. Interfacial reaction between the native silica-rich surface layer on SiC particles and the precursor derived phase explains the high strength of the materials.

Configurational affects on the compaction response of CeO2 powders

Directory of Open Access Journals (Sweden)

Dattelbaum D.

2012-08-01

Full Text Available Initial configuration, which can include particle size and shape, initial density, and void location, can affect the measured compaction responses of initially porous materials. In this work, both the low- and high-strain-rate compaction response of several different morphology CeO2 powders are investigated experimentally. Quasi-static compaction curves are found to exhibit distinct differences between the morphologies, where initial packing efficiencies and particle aspect ratios are found to dominate the low pressure response. At low-strain-rates, the largest particles with the highest aspect ratio are found to exhibit the stiffest response, while those that most resemble spherical particles offer the least resistance to initial densification. At high-strain-rates a transition in compliance is observed, where smaller equiaxed particles are found to exhibit greater resistances to densification. The role of particle morphology and its affect on the communication of particle-level stresses during quasi-static and dynamic densification are discussed, and emphasis is placed on the mechanisms that cause the morphology-based transition in compliance.

Modeling of thermal explosion under pressure in metal ceramic systems

International Nuclear Information System (INIS)

Shapiro, M.; Dudko, V.; Skachek, B.; Matvienko, A.; Gotman, I.; Gutmanas, E.Y.

1998-01-01

The process of reactive in situ synthesis of dense ceramic matrix composites in Ti-B-C, Ti-B-N, Ti-Si-N systems is modeled. These ceramics are fabricated on the basis of compacted blends of ceramic powders, namely Ti-B 4 C and/or Ti-BN. The objectives of the project are to identify and investigate the optimal thermal conditions preferable for production of fully dense ceramic matrix composites. Towards this goal heat transfer and combustion in dense and porous ceramic blends are investigated during monotonous heating at a constant rate. This process is modeled using a heat transfer-combustion model with kinetic parameters determined from the differential thermal analysis of the experimental data. The kinetic burning parameters and the model developed are further used to describe the thermal explosion synthesis in a restrained die under pressure. It is shown that heat removal from the reaction zone affects the combustion process and the final phase composition

Fabrication of hard cermets by in-situ synthesis and infiltration of metal melts into WC powder compacts

Directory of Open Access Journals (Sweden)

Guanghua Liu

2017-12-01

Full Text Available Hard carbide cermets are prepared by in-situ synthesis and infiltration of metal melts into WC powder compacts. Ni–W and Ni–W–Cr metal melts are in-situ synthesized from thermite reactions and infiltrated into WC powder compacts under high-gravity. During the infiltration, W in the metal melts reacts with WC to form W2C, and more W2C and W are observed at the upper parts of the cermets than the lower parts. The cermets show a maximum hardness of 15.4 GPa, which is higher than most commercial cemented carbides, although they are not fully dense and have a porosity of 15–20%.

Effect of the variation in the ambient moisture on the compaction behavior of powder undergoing roller-compaction and on the characteristics of tablets produced from the post-milled granules.

Science.gov (United States)

Gupta, Abhay; Peck, Garnet E; Miller, Ronald W; Morris, Kenneth R

2005-10-01

Effect of variation in the ambient moisture levels on the compaction behavior of a 10% acetaminophen (APAP) powder blend in microcrystalline cellulose (MCC) powder was studied by comparing the physical and mechanical properties of ribbons prepared by roller compaction with those of simulated ribbons, i.e., tablets prepared under uni-axial compression. Relative density, moisture content, tensile strength, and Young's modulus were used as key compact properties for comparison. Moisture was found to facilitate the particle rearrangement of both, the APAP and the MCC particles, as well as the deformation of the MCC particles. The tensile strength of the simulated ribbons also showed an increase with increasing moisture content. An interesting observation was that the tensile strength of the roller compacted samples first increased and then decreased with increasing moisture content. Variation in the ambient moisture during roller compaction was also found to influence the characteristics of tablets produced from the granules obtained post-milling the ribbons. A method to study this influence is also reported. Copyright (c) 2005 Wiley-Liss, Inc. and the American Pharmacists Association

Study of the conditions of fracture at explosive compaction of powders

Directory of Open Access Journals (Sweden)

Andrey E. Buzyurkin

2013-04-01

Full Text Available Joint theoretical and experimental investigations have allowed to realize an approach with use of mathematical and physical modeling of processes of a shock wave loading of powder materials.In order to gain a better insight into the effect of loading conditions and, in particular, to study the effect of detonation velocity, explosive thickness, and explosion pressure on the properties of the final sample, we numerically solved the problem about powder compaction in the axisymmetric case.The performed analysis shows that an increase in the decay time of the pressure applied to the sample due to an increase of the explosive thickness or the external loading causes no shrinkage of the destructed region at a fixed propagation velocity of the detonation wave. Simultaneously, a decrease in the propagation velocity of the detonation wave results in an appreciable shrinkage of this region.

Low temperature sintering of fluorapatite glass-ceramics.

Science.gov (United States)

Denry, Isabelle; Holloway, Julie A

2014-02-01

Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

An investigation into the impact of magnesium stearate on powder feeding during roller compaction.

Science.gov (United States)

Dawes, Jason; Gamble, John F; Greenwood, Richard; Robbins, Phil; Tobyn, Mike

2012-01-01

A systematic evaluation on the effect of magnesium stearate on the transmission of a placebo formulation from the hopper to the rolls during screw fed roller compaction has been carried out. It is demonstrated that, for a system with two 'knurled' rollers, addition of 0.5% w/w magnesium stearate can lead to a significant increase in ribbon mass throughput, with a consequential increase in roll gap, compared to an unlubricated formulation (manufactured at equivalent process conditions). However, this effect is reduced if one of the rollers is smooth. Roller compaction of a lubricated formulation using two smooth rollers was found to be ineffective due to a reduction in friction at the powder/roll interface, i.e. powder was not drawn through the rollers leading to a blockage in the feeding system. An increase in ribbon mass throughput could also be achieved if the equipment surfaces were pre-lubricated. However this increase was found to be temporary suggesting that the residual magnesium stearate layer was removed from the equipment surfaces. Powder sticking to the equipment surfaces, which is common during pharmaceutical manufacturing, was prevented if magnesium stearate was present either in the blend, or at the roll surface. It is further demonstrated that the influence of the hopper stirrer, which is primarily used to prevent bridge formation in the hopper and help draw powder more evenly into the auger chamber, can lead to further mixing of the formulation, and could therefore affect a change in the lubricity of the carefully blended input material.

Highly transparent Tb3Al5O12 magneto-optical ceramics sintered from co-precipitated powders with sintering aids

Science.gov (United States)

Dai, Jiawei; Pan, Yubai; Xie, Tengfei; Kou, Huamin; Li, Jiang

2018-04-01

Highly transparent terbium aluminum garnet (Tb3Al5O12, TAG) magneto-optical ceramics were fabricated from co-precipitated nanopowders with tetraethoxysilane (TEOS) as sintering aid by vacuum sintering combined with hot isostatic pressing (HIP) post-treatment. The ball milled TAG powder shows better dispersity than the as-synthesized powder, and its average particle size is about 80 nm. For the ceramic sample pre-sintered at 1720 °C for 20 h with HIP post-treated at 1700 °C for 3 h, the in-line transmittance exceeds 76% in the region of 400-1580nm (except the absorption band), reaching a maximum value of 81.8% at the wavelength of 1390 nm. The microstructure of the TAG ceramic is homogeneous and its average grain size is approximately 19.7 μm. The Verdet constant of the sample is calculated to be -182.7 rad·T-1·m-1 at room temperature.

SnO2*CoO ceramic obtained by microwave sintering

International Nuclear Information System (INIS)

Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L.

2009-01-01

This work consists in the sintering study of CoO doped SnO 2 using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO 2 with low resistivity to obtain electro-ceramic devices. (author)

Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic

International Nuclear Information System (INIS)

Reau, A.

2008-01-01

Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC f /SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC f /SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

Directory of Open Access Journals (Sweden)

Mateja Šnajdar Musa

2013-06-01

Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

Impact fragmentation of a brittle metal compact

Science.gov (United States)

Tang, Megan; Hooper, Joseph P.

2018-05-01

The fragmentation behavior of a metal powder compact which is ductile in compression but brittle in tension is studied via impact experiments and analytical models. Consolidated metal compacts were prepared via cold-isostatic pressing of powder at 380 MPa followed by moderate annealing at 365 °C. The resulting zinc material is ductile and strain-hardening in high-rate uniaxial compression like a traditional metal, but is elastic-brittle in tension with a fracture toughness comparable to a ceramic. Cylindrical samples were launched up to 800 m/s in a gas gun into thin aluminum perforation targets, subjecting the projectile to a complex multiaxial and time-dependent stress state that leads to catastrophic fracture. A soft-catch mechanism using low-density artificial snow was developed to recover the impact debris, and collected fragments were analyzed to determine their size distribution down to 30 μm. Though brittle fracture occurs along original particle boundaries, no power-law fragmentation behavior was observed as is seen in other low-toughness materials. An analytical theory is developed to predict the characteristic fragment size accounting for both the sharp onset of fragmentation and the effect of increasing impact velocity.

Studying the compactibility of the VT22 high-strength alloy powder obtained by the PREP method

Science.gov (United States)

Kryuchkov, D. I.; Berezin, I. M.; Nesterenko, A. V.; Zalazinsky, A. G.; Vichuzhanin, D. I.

2017-12-01

Compression curves are plotted for VT22 high-strength alloy powder under conditions of uniaxial compression at room temperature. The density of the compacted briquette at the loading and unloading stages is determined. It is demonstrated that strong interparticle bonds are formed in the area of the action of shear deformation. The results are supposed to be used to identify the flow model of the material studied and to perform the subsequent numerical modeling of the compaction process.

Formation mechanisms of the powder porosity generated in the neighborhood of the shear plane

International Nuclear Information System (INIS)

Makino, K.; Kuramitsu, K.; Hoshikawa, H.; Mori, H.

1988-01-01

In recent years, the sophisticated technology on the process of powder feeding, packing, mixing, and compacting, by which homogeneous powder products can be manufactured in fine ceramics and electronics industries, is being established. And, in order to develop the technology, it is necessary to make clear the formation mechanism of powder porosity in the neighborhood of shear plane generated in the powder bed. However, this has not yet been sufficiently elucidated. In this paper, a single-plane shear tester which can simultaneously measure three quantities of stress, strain, and the powder porosity in the neighborhood of shear plane, was devised by using an X-ray radiograph system, and these three quantities were systematically measured under various shearing conditions. Next, a formation model of the powder porosity in the neighborhood of shear plane, composed of powder yield locus, critical state line, and Mohr stress semi, was experimentally checked by the three measured quantities mentioned above

Ceramic Electron Multiplier

International Nuclear Information System (INIS)

Comby, G.

1996-01-01

The Ceramic Electron Multipliers (CEM) is a compact, robust, linear and fast multi-channel electron multiplier. The Multi Layer Ceramic Technique (MLCT) allows to build metallic dynodes inside a compact ceramic block. The activation of the metallic dynodes enhances their secondary electron emission (SEE). The CEM can be used in multi-channel photomultipliers, multi-channel light intensifiers, ion detection, spectroscopy, analysis of time of flight events, particle detection or Cherenkov imaging detectors. (auth)

Investigating the effect of aeration powder filling on the actual compacting press; Eareto jutenho no jikki press deno hyoka

Energy Technology Data Exchange (ETDEWEB)

Kondo, M. [Toyota Central Research and Development Labs., Inc., Nagoya (Japan); Urata, I. [Toyota Motor Co. Ltd., Aichi (Japan)

1998-05-15

The authors proposed an aeration filling method as a new filling method in order to obtain uniform and high speed filling by carrying out basic experiments on powder material filling using a visual apparatus. In this study, the aeration powder filling was applied to the product compacting on the actual compacting press, and its evaluation was carried out. As a result, the following effects were confirmed. The weight scattering was reduced to about 70% in the high speed filling and about 50% in the low speed filling. The maximum density was reduced to about 30% in the high speed filling and about 25% in the low speed filling. The maximum thickness difference was reduced to 65% in the high speed filling and about 20% in the low speed filling. The aeration powder effect was stronger in the high speed filling than that in the low speed filling. The weight and size accuracy of the components were increased by the aeration powder filling. The pause and the shaking operation were discarded in the front part of the powder box, thus the filling time could be remarkable shortened. 3 refs., 6 figs.

Modified PZT ceramics as a material that can be used in micromechatronics

Science.gov (United States)

Zachariasz, Radosław; Bochenek, Dariusz

2015-11-01

Results on investigations of the PZT type ceramics with the following chemical composition: Pb0.94Sr0.06(Zr0.50 Ti0.50)0.99 Cr0.01O3 (PSZTC) which belongs to a group of multicomponent ceramic materials obtained on basis of the PZT type solid solution, are presented in this work. Ceramics PSZTC was obtained by a free sintering method under the following conditions: Tsint = 1250 °C and tsint = 2 h. Ceramic compacts of specimens for the sintering process were made from the ceramic mass consisting of a mixture of the synthesized PSZTC powder and 3% polyvinyl alcohol while wet. The PSZTC ceramic specimens were subjected to poling by two methods: low temperature and high temperature. On the basis of the examinations made it has been found that the ceramics obtained belongs to ferroelectric-hard materials and that is why it may be used to build resonators, filters and ultrasonic transducers. Contribution to the Topical Issue "Materials for Dielectric Applications" edited by Maciej Jaroszewski and Sabu Thomas.

Roller compaction: Effect of morphology and amorphous content of lactose powder on product quality.

Science.gov (United States)

Omar, Chalak S; Dhenge, Ranjit M; Osborne, James D; Althaus, Tim O; Palzer, Stefan; Hounslow, Michael J; Salman, Agba D

2015-12-30

The effect of morphology and amorphous content, of three types of lactose, on the properties of ribbon produced using roller compaction was investigated. The three types of lactose powders were; anhydrous SuperTab21AN, α-lactose monohydrate 200 M, and spray dried lactose SuperTab11SD. The morphology of the primary particles was identified using scanning electron microscopy (SEM) and the powder amorphous content was quantified using NIR technique. SEM images showed that 21AN and SD are agglomerated type of lactose whereas the 200 M is a non-agglomerated type. During ribbon production, an online thermal imaging technique was used to monitor the surface temperature of the ribbon. It was found that the morphology and the amorphous content of lactose powders have significant effects on the roller compaction behaviour and on ribbon properties. The agglomerated types of lactose produced ribbon with higher surface temperature and tensile strength, larger fragment size, lower porosity and lesser fines percentages than the non-agglomerated type of lactose. The lactose powder with the highest amorphous content showed to result in a better binding ability between the primary particles. This type of lactose produced ribbons with the highest temperature and tensile strength, and the lowest porosity and amount of fines in the product. It also produced ribbon with more smooth surfaces in comparison to the other two types of lactose. It was noticed that there is a relationship between the surface temperature of the ribbon during production and the tensile strength of the ribbon; the higher the temperature of the ribbon during production the higher the tensile strength of the ribbon. Copyright © 2015 Elsevier B.V. All rights reserved.

Studies on powder processing and sintering behaviour of ZrO2-9.0 mol% Y2O3 ceramics

International Nuclear Information System (INIS)

Ghosh, A.; Gonal, M.R.; Upadhyaya, D.D.; Ram Prasad

1998-01-01

In the present investigation the synthesis and densification behaviour of ZrO 2 -9.0 mol% Y 2 O 3 ceramics has been described. Powder preparation was based on the co-precipitation method. It was found that variation in the precipitation conditions and washing steps of the precipitated gels resulted in powder of different agglomerate sizes. The effect of different precipitations and washing conditions on the crystallite size of the 600 deg C calcined powders were examined by x-ray diffraction. The powders produced were essentially of the cubic fluorite phase. The ball-milled powders were analyzed for particle size distribution. Densification behaviour of the bodies made by slip casting has also been studied. (author)

Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators

Energy Technology Data Exchange (ETDEWEB)

Shulman, Holly [Ceralink Incorporated, Troy, NY (United States); Ross, Nicole [Ceralink Incorporated, Troy, NY (United States)

2015-10-30

An additive manufacture technique known as laminated object manufacturing (LOM) was used to fabricate compact ceramic heat exchanger prototypes. LOM uses precision CO2 laser cutting of ceramic green tapes, which are then precision stacked to build a 3D object with fine internal features. Modeling was used to develop prototype designs and predict the thermal response, stress, and efficiency in the ceramic heat exchangers. Build testing and materials analyses were used to provide feedback for the design selection. During this development process, laminated object manufacturing protocols were established. This included laser optimization, strategies for fine feature integrity, lamination fluid control, green handling, and firing profile. Three full size prototypes were fabricated using two different designs. One prototype was selected for performance testing. During testing, cross talk leakage prevented the application of a high pressure differential, however, the prototype was successful at withstanding the high temperature operating conditions (1300 °F). In addition, analysis showed that the bulk of the part did not have cracks or leakage issues. This led to the development of a module method for next generation LOM heat exchangers. A scale-up cost analysis showed that given a purpose built LOM system, these ceramic heat exchangers would be affordable for the applications.

Effect of compacting pressure, powder degassing and thermobaric treatment on densification and properties of nanocrystalline titanium nitride

Directory of Open Access Journals (Sweden)

Andrei V. Kapylou

2009-09-01

Full Text Available The effects of compacting pressure, powder degassing and high pressure sintering temperature and time on the densification and properties of nanocrystalline titanium nitride have been investigated. For this reason, TiN powder with a mean particle size of 55 nm was pressed in the range of compacting pressure from 0.2 to 1.0 GPa and sintered under static pressure of 3.5 GPa in the temperature range of 900–1600°C for 45–120 s. Some of green bodies were degassed in vacuum before sintering. It was shown that samples compacted in the pressure range of 0.2–0.6 GPa have the highest density after the thermobaric treatment. The maximum density (about 97.3 %TD was obtained with degassed samples. Microhardness and microstructure investigations have shown that recrystallization of the TiN nanopowder begins at the sintering temperatures of 1100–1200°C and sintering time less than one minute. The maximum microhardness obtained was 23.2±1.0 GPa and themaximum Young modulus was 370 GPa.

Microstructures and superconducting properties of Y-Ba-Cu and Bi-Sr-Ca-Cu oxide wires and coils prepared by the explosive compaction technique

International Nuclear Information System (INIS)

Hagino, S.; Suzuki, M.; Takeshita, T.; Takashima, K.; Tonda, H.

1989-01-01

It has been shown that explosive compaction technique can be used to densify metal, and ceramics powders and their mixtures. The authors discuss how they applied this technique to produce silver sheathed superconducting oxide wires and coils (Y-B-Cu-O and Bi-Sr-Ca-Cu-O). The wires and coils to be compacted were placed into metal tube and the tube was filled with SiC powder as a pressure propagating medium and the tube was compacted by a cylindrically axisymmetric method. The wires and coils compacted were then heat-treated in order to improve grain boundary connections of superconducting oxide crystalline grains. The oxide cores heat-treated were seen to be very dense, and a part of a Y-Ba-Cu oxide coil which was heat-treated optimally was found to have a critical current density higher than 13,000A/cm 2 at 77K

Fabrication and Sintering Behavior of Er:SrF2 Transparent Ceramics using Chemically Derived Powder

Science.gov (United States)

Liu, Jun; Liu, Peng; Wang, Jun; Xu, Xiaodong; Li, Dongzhen; Zhang, Jian; Nie, Xinming

2018-01-01

In this paper, we report the fabrication of high-quality 5 at. % Er3+ ions doped SrF2 transparent ceramics, the potential candidate materials for a mid-infrared laser-gain medium by hot-pressing at 700 °C for 40 h using a chemically-derived powder. The phase structure, densification, and microstructure evolution of the Er:SrF2 ceramics were systematically investigated. In addition, the grain growth kinetic mechanism of Er:SrF2 was clarified. The results showed lattice diffusion to be the grain growth mechanism in the Er:SrF2 transparent ceramic of which highest in-line transmittance reached 92% at 2000 nm, i.e., very close to the theoretical transmittance value of SrF2 single crystal. Furthermore, the emission spectra showed that the strongest emission band was located at 2735 nm. This means that it is possible to achieve a laser output of approximately 2.7 μm in the 5 at. % Er3+ ions doped SrF2 transparent ceramics. PMID:29565322

Fabrication and Sintering Behavior of Er:SrF2 Transparent Ceramics using Chemically Derived Powder

Directory of Open Access Journals (Sweden)

Jun Liu

2018-03-01

Full Text Available In this paper, we report the fabrication of high-quality 5 at. % Er3+ ions doped SrF2 transparent ceramics, the potential candidate materials for a mid-infrared laser-gain medium by hot-pressing at 700 °C for 40 h using a chemically-derived powder. The phase structure, densification, and microstructure evolution of the Er:SrF2 ceramics were systematically investigated. In addition, the grain growth kinetic mechanism of Er:SrF2 was clarified. The results showed lattice diffusion to be the grain growth mechanism in the Er:SrF2 transparent ceramic of which highest in-line transmittance reached 92% at 2000 nm, i.e., very close to the theoretical transmittance value of SrF2 single crystal. Furthermore, the emission spectra showed that the strongest emission band was located at 2735 nm. This means that it is possible to achieve a laser output of approximately 2.7 μm in the 5 at. % Er3+ ions doped SrF2 transparent ceramics.

Fabrication of metal matrix composite by semi-solid powder processing

Energy Technology Data Exchange (ETDEWEB)

Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

2011-01-01

Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

Understanding deformation mechanisms during powder compaction using principal component analysis of compression data.

Science.gov (United States)

Roopwani, Rahul; Buckner, Ira S

2011-10-14

Principal component analysis (PCA) was applied to pharmaceutical powder compaction. A solid fraction parameter (SF(c/d)) and a mechanical work parameter (W(c/d)) representing irreversible compression behavior were determined as functions of applied load. Multivariate analysis of the compression data was carried out using PCA. The first principal component (PC1) showed loadings for the solid fraction and work values that agreed with changes in the relative significance of plastic deformation to consolidation at different pressures. The PC1 scores showed the same rank order as the relative plasticity ranking derived from the literature for common pharmaceutical materials. The utility of PC1 in understanding deformation was extended to binary mixtures using a subset of the original materials. Combinations of brittle and plastic materials were characterized using the PCA method. The relationships between PC1 scores and the weight fractions of the mixtures were typically linear showing ideal mixing in their deformation behaviors. The mixture consisting of two plastic materials was the only combination to show a consistent positive deviation from ideality. The application of PCA to solid fraction and mechanical work data appears to be an effective means of predicting deformation behavior during compaction of simple powder mixtures. Copyright © 2011 Elsevier B.V. All rights reserved.

Construction of the vibrator for UO{sub 2} powder compacting; Izrada vibratora za kompaktiranje praha UO{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Vrgora, M [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

1961-12-15

This report contains the description and the scheme of the device for vibration compacting of sintered UO{sub 2} powder. This device was designed and constructed in the Department for reactor materials.

Ceramic compositions based on nano forsterite/nano magnesium aluminate spinel powders

International Nuclear Information System (INIS)

Khattab, R.M.; Wahsh, M.M.S.; Khalil, N.M.

2015-01-01

According to the wide applications in the field of chemical and engineering industries, forsterite (Mg_2SiO_4)/spinel (MgAl_2O_4) ceramic compositions were the matter of interest of several research works during the last three decades. This work aims at preparation and characterization of improved ceramic bodies based on forsterite and spinel nano powders through controlling the forsterite and spinel contents in the prepared mixes. These prepared ceramic compositions have been investigated through measuring the densification parameters, cold crushing strength as well as volume resistively. Nano spinel was added from 0 to 30 mass% on expense of nano forsterite matrix and fired at 1550 °C for 2 h. The phase composition of the fired samples was examined using x-ray diffraction (XRD) technique. The microstructure of some selected samples was shown using scanning electron microscope (SEM). A pronounced improvement in the sintering, mechanical properties and volume resistively were achieved with increasing of nano spinel addition up to 15 mass%. This is due to the improvement in the matrix of the prepared forsterite/spinel bodies as a result of well distribution of spinel in the forsterite matrix as depicted by SEM analysis. - Highlights: • Ceramic compositions based on nano forsterite/nano-MgAl_2O_4 spinel were synthesized. • CCS was improved (333.78 MPa) through 15 mass% of nano-MgAl_2O_4 spinel addition. • Volume resistivity was enhanced to 203*10"1"3 Ohm cm with 15 mass% of spinel addition. • Beyond 15 mass% spinel, CCS and volume resistivity were decreased.

Spray drying of beryllium oxide powder

International Nuclear Information System (INIS)

Sepulveda, J.L.; Kahler, D.A.

1991-01-01

Forming of beryllia ceramics through dry pressing requires the agglomeration of the powder through spray drying. To produce high quality fired ceramics it is necessary to disperse/grind the primary powder prior to binder addition. Size reduction of the powder is accomplished using an aqueous system in Vibro-Energy mills (VEM) charged with beryllia media to minimize contamination. Two VEM mills of different size were used to characterize the grinding operation. Details of the grinding kinetics are described within the context of the Macroscopic Population Balance Model approach. Spray drying of the ceramic slurry was accomplished with both a centrifugal atomizer and a two fluid nozzle atomizer. Two different spray dryers were used. Important operating parameters affecting the size distribution of the spray dried powder are discussed

Fabrication and testing of ceramic UO{sub 2} fuel - I-III. Part I; Izrada i ispitivanje keramickog goriva na bazi UO{sub 2}- I-III, I Deo

Energy Technology Data Exchange (ETDEWEB)

Novakovic, M [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

1961-12-15

The task described consists of the following: fabrication of UO{sub 2} with different granulation from uranyl nitrate by ammonia diuranate; determination of size and shape distributions of metal and ceramic powders; fabrication of sintered pressed samples UO{sub 2}; investigating the properties of sintered uranium dioxide dependent on the fabrication process; producing a vibrator for compacting UO{sub 2} powder. This volume includes reports on the first two tasks.

The fabrication process of ceramic grade UO2 powder via fluorid system AUC and the treatment on AUC precipitation filtrate

International Nuclear Information System (INIS)

Liu Jinhong; Xu Kui; Li Zhiwan; Yi Wei; Tang Yueming; Li Guangrong; Lei Maolin; Cui Chuanjiang

2006-10-01

It is described about the technology of fabricating AUC powder by Circum-fluence Precipitation Reactor with Gas (CPRG) from UF 6 hydrolyzed liquid, manufacturing nuclear pure ceramic grade UO 2 powder via fluorid system AUC process with fluidized bed method, recovering U(VI) with ion exchange resin, depositing fluorin in an outflow of effusion wastewater from the ion exchange using calces. The primary control parameters on the fabricating AUC powder is study, it is discussed to character difference of AUC powder between fluorid system and nitrate. Result show that the composing the manufacture AUC powder is invariable by CORG, and that the AUC quality is consistent, and that by decomposition and reduction of AUC and stabilization of UO 2 powder with fluidized bed, through optimum technological parameters, the excellent UO 2 powder is obtained on the quality. (authors)

The incorporation of exhauster powder mass in ceramics atomised; A incorporacao de po de exaustao em massa ceramica atomizada tipo semigres

Energy Technology Data Exchange (ETDEWEB)

Knop, W.R.; Valentina, L. Dalla; Folgueiras, M.V.; Semptikovski, S.C. [Universidade do Estado de Santa Catarina (CCT/UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

2009-07-01

Inside the context of alternative search for the use of industrial waste as natural raw for the industrial ceramic, this work had the objective to evaluate the possibility of the use of exhauster powder generated in the foundry process. The characterization was performed by scanning electron microscopy, x-ray diffractometry and thermal analysis, noting that it is a powder with a high content of fine and compatible with the composition of ceramic bodies. Formulations were prepared with different exhauster powder content. The sintered materials at 1000, 1100 and 1200 deg C were characterized according technological properties as water absorption, linear shrinkage, bulk density and apparent density. Microstructural analysis was carried out by scanning electron microscopy and X-ray diffraction. The results showed that it is possible to use the waste. It was observed that the waste increase the density in sintering process, and with high levels of waste occurs an increase of the porosity and intensification in the color of the new material. (author)

Two layer powder pressing

International Nuclear Information System (INIS)

Schreiner, H.

1979-01-01

First, significance and advantages of sintered materials consisting of two layers are pointed out. By means of the two layer powder pressing technique metal powders are formed resulting in compacts with high accuracy of shape and mass. Attributes of basic powders, different filling methods and pressing techniques are discussed. The described technique is supposed to find further applications in the field of two layer compacts in the near future

Advances in X-ray powder diffraction profile analysis and its application in ceramic material studies

International Nuclear Information System (INIS)

Zhang, Y.

1988-01-01

This dissertation is concerned with the following major aspects: (1) the development of necessary computer codes to carry out X-ray powder diffraction profile analysis (XPDPA) calculations; (2) the establishment of a general reference material (GRM) which greatly extends the application of XPDPA and the study of the application of the GRM in profile analysis; (3) the determination of the coherent diffracting domain size and the lattice residual microstrain for some shock-modified and jet-milled materials. A computer code for diffraction profile refinement, XRAYL, fits a diffraction profile with any one of five mathematical functions, either as symmetric or asymmetric (split mode) forms. The resulting patterns meet the requirements for successful profile analysis of microstrain and crystallite size. Powder diffraction profile analysis requires an instrument calibration standard to correct data for instrumental profiles due to the system optics. A general reference material, LaB 6 , has been established. The pattern of this LaB 6 powder can be used to generate a reference pattern for any other substance. Through three applications, it has been shown that this LaB 6 sample can be used to remove the instrumental broadenings and gives reasonable size and strain estimates in the profile analysis of other materials. Many previous studies have shown that the solid state reactivity and physical properties of some ceramic materials can be substantially enhanced. XPDPA techniques have been used to study the plastic deformation and the reduction of crystallite size for eight shock-modified ceramic materials. The size and strain values of these materials are correlated with shock parameters

Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

International Nuclear Information System (INIS)

Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

2012-01-01

Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

The characterization of ceramic alumina prepared by using additive glass beads

Science.gov (United States)

Suprapedi; Muljadi; Sardjono, Priyo

2018-01-01

The ceramic alumina has been made by using additive glass bead (5 and 10 % wt.). There are two kinds of materials, such as : gamma Alumina and glass bead. Synthesis of alumina was done by ball milling for 24 hours, then the mixed powder was dried in drying oven at 100 °C for 6 hours. Furthermore, the dried powder was mixed by using 2 % of PVA and continued with compacted to form a pellet with pressure of 50 MPA. The next step is sintering process with variation temperature of 1150, 1200, 1250, 1300 and 1400 °C and holding time for 2 hours. The characterization conducted are consist of test density, hardness, shrinkage, and microstructure. The results show that ceramic alumina with addition of 10 % wt. glass bead has the higher value of density, hardness and shrinkage than addition of 5% wt. glass bead. The highest characterization of ceramic alumina with addition 10 % glass bead was achieved at sintering temperature of 1400 °C with density 3.68 g/cm3, hardness vickers 780.40 Hv and shrinkage 15.23 %. The XRD results show that it was founds a corrundum (alpha Alumina) as dominant phase and mullite as minor phase.

Bioactivity and cell proliferation in radiopaque gel-derived CaO-P2O5-SiO2-ZrO2 glass and glass-ceramic powders.

Science.gov (United States)

Montazerian, Maziar; Yekta, Bijan Eftekhari; Marghussian, Vahak Kaspari; Bellani, Caroline Faria; Siqueira, Renato Luiz; Zanotto, Edgar Dutra

2015-10-01

In this study, 10 mol% ZrO2 was added to a 27CaO-5P2O5-68SiO2 (mol%) base composition synthesized via a simple sol-gel method. This composition is similar to that of a frequently investigated bioactive gel-glass. The effects of ZrO2 on the in vitro bioactivity and MG-63 cell proliferation of the glass and its derivative polycrystalline (glass-ceramic) powder were investigated. The samples were characterized using thermo-gravimetric and differential thermal analysis (TG/DTA), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) coupled to energy dispersive X-ray spectroscopy (EDS). Release of Si, Ca, P and Zr into simulated body fluid (SBF) was determined by inductively coupled plasma (ICP). Upon heat treatment at 1000 °C, the glass powder crystallized into an apatite-wollastonite-zirconia glass-ceramic powder. Hydroxycarbonate apatite (HCA) formation on the surface of the glass and glass-ceramic particles containing ZrO2 was confirmed by FTIR and SEM. Addition of ZrO2 to the base glass composition decreased the rate of HCA formation in vitro from one day to three days, and hence, ZrO2 could be employed to control the rate of apatite formation. However, the rate of HCA formation on the glass-ceramic powder containing ZrO2 crystal was equal to that in the base glassy powder. Tests with a cultured human osteoblast-like MG-63 cells revealed that the glass and glass-ceramic materials stimulated cell proliferation, indicating that they are biocompatible and are not cytotoxic in vitro. Moreover, zirconia clearly increased osteoblast proliferation over that of the Zr-free samples. This increase is likely associated with the lower solubility of these samples and, consequently, a smaller variation in the media pH. Despite the low solubility of these materials, bioactivity was maintained, indicating that these glassy and polycrystalline powders are potential candidates for bone graft substitutes and bone cements with

Characterization of aluminum/steel components from recycled swarf using the powder metallurgy as technique

International Nuclear Information System (INIS)

Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

2009-01-01

Full text: The powder metallurgy process consists to produce metallic or ceramic components through pressure in a powder mass. These components will be submitted to a sintering temperature in order to consolidate them and then improve their mechanical proprieties. The industry is responsible for the swarf generation from different manufacture process. This paper has main goal the reutilization of aluminum and steel swarf using the powder metallurgy as technique. The methodology used in this work consists to compact Al 6060 plus steel SAE 1045 as reinforce material at 250MPa, 400MPa and 600MPa. The composition about these compacted will be 30%, 40%, 50% of steel into aluminum matrix. In this way will be analyze the hardness as function of the compressibility and quantity of steel. The samples will be processed at 500°C during 45 minutes using a resistive furnace in a hydrogen atmosphere. Micrographs of the sintered samples will be obtained by using a Scanning Electron Microscope and Optic Microscope. X-rays diffraction will be also used to characterize the phases found to due diffusivity between the steel and aluminum. (author)

Pharmaceutical powder compaction technology

National Research Council Canada - National Science Library

Çelik, Metin

2011-01-01

"Revised to reflect modern pharmaceutical compacting techniques, this Second Edition guides pharmaceutical engineers, formulation scientists, and product development and quality assurance personnel...

Process for fabricating mixed-oxide powders

International Nuclear Information System (INIS)

Elmaleh, D.; Giraudel, A.

1975-01-01

A physical-chemical process for fabricating homogeneous powders suitable for sintering is described. It can be applied to the synthesis of all mixed oxides having mutually compatible and water soluble salts. As a specific example, the fabrication of lead titanate-zirconate powders used to make hot pressed ceramics is described. These ceramics show improved piezoelectric properties [fr

Shape-forming and densification of ceramic superconductors

International Nuclear Information System (INIS)

Prakash, Om; Thomas, C.A.; Magadum, A.P.; Anklekar, R.M.; Khosla, N.K.; Kumar, Sunil; Chaudhuri, B.; Ramesh, M.; Rao, B.T.; Rama Mohan, T.R.

1991-01-01

Processing studies on varied shape-forming and densification of bulk ceramic superconductor, YBa 2 Cu 3 Osub(7-δ), are reported in this paper. Polyvinyl butyral-polyethylene glycol-trichloroethylene has been found to be the best binder-plasticizer-solvent system in plastic shape-forming. The effect of initial particle morphology on final densification has been the most sensitive single parameter as compared to compaction pressure and final sintering durations at ∼930degC. 1-2-3 powders of mean particle size ∼1.94μm have yielded sintered densities ∼92%T.D. albeit with lower oxygen intake Osub(6.7). (author). 8 refs., 8 figs

Characterization of high-energy milled alumina powders Caracterização de pós de alumina submetidos a moagem de alta energia

Directory of Open Access Journals (Sweden)

Roberto Tomasi

1998-10-01

Full Text Available The utilization of reactive high-energy milling has been reported for the synthesis of ceramic powders namely, metal oxides, carbides, borides, nitrides or mixtures of ceramics or ceramic and metal compounds. In this work, high-energy milling was used for reduction of alumina powders to nanometric particle size. The ceramic characteristics of the powders were analyzed in terms of the behavior during deagglomeration, compaction curves, sintering and microstructure characterization. It was observed that the high energy milling has strong effect in producing agglomeration of the nanosized powders. This effect is explained by the high-energy impact of the balls, which may fracture particles or just cause the particles compacting. In this case, strong agglomerates are produced. As the powder surface area increases, stronger agglomerates are produced.Tem sido amplamente divulgada a utilização da moagem reativa de alta energia para a síntese de pós cerâmicos de óxidos de metais, carbetos, boretos, nitretos ou misturas de compostos cerâmicos ou compostos cerâmicos e metálicos. Neste trabalho, a moagem de alta energia (não reativa foi utilizada para a redução de pós de alumina para partículas de dimensões nanométricas. As características cerâmicas dos pós obtidos foram analisadas a partir de resultados de comportamento durante a desaglomeração, curvas de densificação, sinterização e caracterização de microestrutura. Observou-se que a moagem de alta energia tem forte efeito de aglomeração dos pós com partículas em dimensões nanométricas. Esse efeito é explicado pelo impacto de alta energia das bolas, os quais podem fraturar as partículas ou apenas causar a compactação das mesmas. Nesse último caso, que sempre ocorre, são formados aglomerados de alta resistência. O aumento da área superficial do pó produz aglomerados mais resistentes.

Technical evaluation of the direct denitration process to obtain ceramic-grade UO2 powders using microwaves

International Nuclear Information System (INIS)

Lorenzo, Viviana J.; Marchi, Daniel E.; Menghini, Jorge E.

1999-01-01

The direct denitration process to obtain ceramic-grade UO 2 powders using microwaves has been studied and developed at laboratory scale. Conditions were given to obtain powders apt for fuel pellets fabrication within the required specifications, where mechanical treatments before pressing are not necessary. This work describes the equipment used in the process, evaluates the necessary supply and waste generation and describes the characteristics of the product obtained, as well as the conditions for its fabrication. Results show that this method allows to reduce the volume of liquid wastes generated due to their partial re-utilization, simplifying their final disposal treatment, which, in addition to their operational advantages, make this method attractive from the economical point of view. (author)

Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

Science.gov (United States)

Halbig, Michael Charles; Singh, Mrityunjay

2015-01-01

Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

[Theoretical modeling and experimental research on direct compaction characteristics of multi-component pharmaceutical powders based on the Kawakita equation].

Science.gov (United States)

Si, Guo-Ning; Chen, Lan; Li, Bao-Guo

2014-04-01

Base on the Kawakita powder compression equation, a general theoretical model for predicting the compression characteristics of multi-components pharmaceutical powders with different mass ratios was developed. The uniaxial flat-face compression tests of powder lactose, starch and microcrystalline cellulose were carried out, separately. Therefore, the Kawakita equation parameters of the powder materials were obtained. The uniaxial flat-face compression tests of the powder mixtures of lactose, starch, microcrystalline cellulose and sodium stearyl fumarate with five mass ratios were conducted, through which, the correlation between mixture density and loading pressure and the Kawakita equation curves were obtained. Finally, the theoretical prediction values were compared with experimental results. The analysis showed that the errors in predicting mixture densities were less than 5.0% and the errors of Kawakita vertical coordinate were within 4.6%, which indicated that the theoretical model could be used to predict the direct compaction characteristics of multi-component pharmaceutical powders.

Powder metallurgy techniques in nuclear technology

International Nuclear Information System (INIS)

Mardon, P.G.

1983-01-01

The nuclear application of conventional powder metallurgy routes is centred on the fabrication of ceramic fuels. The stringent demands in terms of product performance required by the nuclear industry militate against the use of conventional powder metallurgy to produce metallic components such as the fuel cladding. However, the techniques developed in powder metallurgy find widespread application throughout nuclear technology. Illustrations of the use of these techniques are given in the fields of absorber materials, ceramic cladding materials, oxide fuels, cermet fuels, and the disposal of highly active waste. (author)

Pressing device for producing compacts from source material in powder form in particular pulverized nuclear reactor fuel

International Nuclear Information System (INIS)

Heller, G.; Adelmann, M.; Konigs, W.; Wendorf, W.

1984-01-01

Pressing device for producing compacts from source material in powder form, in particular pulverized nuclear reactor fuel having a die-plate contained in platen and a bore associated with a ram, for receiving source material powder, a filling shoe, and a reservoir for powder connected by a hose to the filling shoe. The device is characterized by a passing wheel in the filling shoe as filling aid means; a tube containing a feedscrew disposed between the reservoir and hose as metering means; the reservoir having a bottom part with a can type place-on part with an opening eccentric to the axis; a coupling part and a cover part are placed on the open part of the can, these parts are also provided with a passageway to the feedscrew eccentric to the longitudinal axis

Rheological properties of ceramic nanopowders in aqueous and nonaqueous suspensions

International Nuclear Information System (INIS)

Tomaszewski, H.; Loiko, E.M.

2003-01-01

The potential for ceramic nanocomposites to offer significantly enhanced mechanical properties is generally known since the first work of Niihara published in 1991. However achieving these properties needs carefully done colloidal processing, because ceramic nanopowders are naturally prone to agglomeration. The work presented here is concerned with the processing of zirconia/alumina nanocomposites via aqueous and alumina silicon carbide nanocomposites via nonaqueous colloidal route. The effect of pH of aqueous alumina and zirconia suspensions on properties of suspension and centrifuged green bodies was studied. A correlation between surface electric charge of grains (zeta potential)and agglomerate size, viscosity of suspension and porosity of green compacts was found. In the case of nonaqueous route alumina and silicon carbide suspensions in iso-propanol were investigated. Electrostatic surface charge of grains was changed by addition of chloroacetic acid and determined indirectly by the mass of powder deposited on electrode during electrophoresis. Different behaviour of SiC nanopowder than of alumina was observed and mechanism of charge creation is proposed on the base of DLVO theory. The effect of grain charge on preventing agglomeration on the silicon carbide powder is presented on micrographs of sintered nanocomposites. (author)

The usage of ceramics in the manufacture of the lining of temperature sensors for the oil industry

International Nuclear Information System (INIS)

Domingues, R.O.; Yadava, Y.P.; Sanguinetti Ferreira, R.A.

2014-01-01

In the oil production, many types of sensors are used in order to monitor some important parameters such as temperature, pressure and flow. These sensors are subjected to harsh operating conditions. Therefore they must present an inert and stable behavior in these conditions. The temperature sensors that are more suited to the oil industry are the Temperature Detectors by Resistance (TDR), because they have high accuracy and wide temperature range. Usually these devices are built with metals as detectors of temperature by encapsulated resistance in inert ceramics. The main objective of this research is to produce new ceramics of a Ca_2AlZrO_5_,_5 cubic complex perovskite structure for the encapsulation of temperature sensors. The stoichiometric amounts of the constituent chemicals, with a high degree of purity, are homogenized, through a solid state reaction in a high energy ball mill. They are then compacted by uniaxial pressing and calcined at 1200°C for 24 hours. Soon after, the tablet is crushed giving place to a ceramic powder and the analysis of X-ray diffraction is performed. According to the sintering behavior of the ceramic powder, the microstructure and the homogeneity are studied by the Scanning Electron Microscopy. The results are presented in terms of the potential of this ceramic for applications as components of temperature sensors. (author)

The Powdering Process with a Set of Ceramic Mills for Green Tea Promoted Catechin Extraction and the ROS Inhibition Effect

Directory of Open Access Journals (Sweden)

Kouki Fujioka

2016-04-01

Full Text Available For serving green tea, there are two prominent methods: steeping the leaf or the powdered leaf (matcha style in hot water. The purpose of the present study was to reveal chemical and functional differences before and after the powdering process of green tea leaf, since powdered green tea may contribute to expanding the functionality because of the different ingesting style. In this study, we revealed that the powdering process with a ceramic mill and stirring in hot water increased the average extracted concentration of epigallocatechin gallate (EGCG by more than three times compared with that in leaf tea using high-performance liquid chromatography (HPLC and liquid chromatography–tandem mass Spectrometry (LC-MS/MS analyses. Moreover, powdered green tea has a higher inhibition effect of reactive oxygen species (ROS production in vitro compared with the same amount of leaf tea. Our data suggest that powdered green tea might have a different function from leaf tea due to the higher catechin contents and particles.

Development ceramic composites based on Al2O3, SiO2 and IG-017 additive

Science.gov (United States)

Kurovics, E.; Shmakova, A.; Kanev, B.; Gömze, L. A.

2017-02-01

Based on high purity alumina and quartz powders and IG-017 bio-original additives the authors have developed new ceramic composite materials for different industrial purposes. The main goal was to fine a material and morphological structures of high performance ceramic composites as frames for development complex materials for extreme consumptions in the future. For this the mixed powders of Al2O3 , SiO2 and IG-017 bio-original additive were uniaxially pressed at different compaction pressures into disc shapes and were sintered in electric kiln under air (1) and nitrogrn (2) atmosphere. The grain size distributions of the raw materials were determined by laser granulometry. There thermo-physical properties were also determined by derivatography. The prepared and sintered specimens were tested on geometrical sizes, microstructure and morphology by scanning electron microscopy, porosity and water absorption. In this work the authors present the results of their research and investigation.

Powder compaction in systems of bimodal distribution

Science.gov (United States)

Chattopadhyay, A. K.; Whittemore, O. J., Jr.

1973-01-01

The compaction of mixtures involving different particle sizes is discussed. The various stages of the compaction process include the rearrangement of particles, the filling of the interstices of the large particles by the smaller ones, and the change in particle size and shape upon further densification through the application of pressure. Experimental approaches and equipment used for compacting material are discussed together with the theoretical relations of the compacting process.

Sulphuric Acid Resistant of Self Compacted Geopolymer Concrete Containing Slag and Ceramic Waste

Directory of Open Access Journals (Sweden)

Shafiq I.

2017-01-01

Full Text Available Malaysia is a one of the developing countries where the constructions of infrastructure is still ongoing, resulting in a high demand for concrete. In order to gain sustainability factors in the innovations for producing concrete, geopolymer concrete containing granulated blast-furnace slag and ceramics was selected as a cement replacement in concrete for this study. Since Malaysia had many ceramic productions and uses, the increment of the ceramic waste will also be high. Thus, a new idea to reuse this waste in construction materials have been tested by doing research on this waste. Furthermore, a previous research stated that Ordinary Portland Cement concrete has a lower durability compared to the geopolymer concrete. Geopolymer binders have been reported as being acid resistant and thus are a promising and alternative binder for sewer pipe manufacture. Lack of study regarding the durability of the geopolymer self-compacting concrete was also one of the problems. The waste will be undergoing a few processes in the laboratory in order to get it in the best form before undergoing the next process as a binder in geopolymer concrete. This research is very significant in order to apply the concept of sustainability in the construction field. In addition, the impact of this geopolymer binder is that it emits up to nine times less CO2 than Portland Cement.

Influence of short chain organic acids and bases on the wetting properties and surface energy of submicrometer ceramic powders.

Science.gov (United States)

Neirinck, Bram; Soccol, Dimitri; Fransaer, Jan; Van der Biest, Omer; Vleugels, Jef

2010-08-15

The effect of short chained organic acids and bases on the surface energy and wetting properties of submicrometer alumina powder was assessed. The surface chemistry of treated powders was determined by means of Diffuse Reflectance Infrared Fourier Transform spectroscopy and compared to untreated powder. The wetting of powders was measured using a modified Washburn method, based on the use of precompacted powder samples. The geometric factor needed to calculate the contact angle was derived from measurements of the porous properties of the powder compacts. Contact angle measurements with several probe liquids before and after modification allowed a theoretical estimation of the surface energy based on the surface tension component theory. Trends in the surface energy components were linked to observations in infrared spectra. The results showed that the hydrophobic character of the precompacted powder depends on both the chain length and polar group of the modifying agent. Copyright 2010 Elsevier Inc. All rights reserved.

Nano-ceramics and its molding technologies

International Nuclear Information System (INIS)

Liu Jian; Xu Yunshu

2007-01-01

Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

Production of nano-crystalline zirconia powders and fabrication of high strength ultra-fine-grained ceramics

International Nuclear Information System (INIS)

Rajendran, S.

1993-01-01

Hydrous zirconia containing 2 and 2.5 mol% Y 2 O 3 was prepared by a hydroxide co-precipitation method and portions were dispersed in ethanol before drying(P2), milled in ethanol after drying (P3) or after calcination at 550 deg C (P4) or milled in iso-propanal after calcination at 1000 deg C (P5). The crystallisation behaviour and sintering characteristics of the materials were investigated. The calcined as dried powder (P1) has strongly bonded hard aggregates and the material reached a density of only about 80% of theoretical after sintering at 1500 deg C. Powder characteristics and the sinterability of the alcohol treated materials depended on the conditions of processing and heat treatment. The sinter-activity of the powders decreased from P2 to P5. Powder P3 was composed of relatively weakly bonded crystallites and could be sintered at 1400 deg C, while the powders P4 and P5 contained hard agglomerates and required a sintering temperature of 1450 and 1550 deg C respectively to achieve similar density. Powder (P2) had zirconium alkoxide species on the particle surface which decomposed at about 300 deg C. The calcined powder had very weak agglomerates composed of fine, uniform zirconia crystals and/or aggregates and sintered to high density at 1150 deg C. The final ceramic had a very uniform microstructure with an average grain size of about 150nm and exhibited fracture strength as high as 1700 MPa. A detailed account of the formation of aggregates of strongly bonded crystallites during calcination of hydrous zirconia, influence of alcohol in producing soft agglomerates and the sintering characteristics of the powders is reported. 46 refs., 2 tabs., 15 figs

Ceramic impregnated superabrasives

Science.gov (United States)

Radtke, Robert P.; Sherman, Andrew

2009-02-10

A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume. When the remaining void volume drops below about 1 percent the physical properties of the compact, such as fracture resistance, improve substantially. Multiple infiltration cycles result in the deposition of sufficient ceramic to reduce the void volume to below 0.5 percent. The fracture resistance of the compacts in which the pores are lined with formed in situ ceramic is generally at least one and one-half times that of the starting preforms.

Investigation of the potential for direct compaction of a fine ibuprofen powder dry-coated with magnesium stearate.

Science.gov (United States)

Qu, Li; Zhou, Qi Tony; Gengenbach, Thomas; Denman, John A; Stewart, Peter J; Hapgood, Karen P; Gamlen, Michael; Morton, David A V

2015-05-01

Intensive dry powder coating (mechanofusion) with tablet lubricants has previously been shown to give substantial powder flow improvement. This study explores whether the mechanofusion of magnesium stearate (MgSt), on a fine drug powder can substantially improve flow, without preventing the powder from being directly compacted into tablets. A fine ibuprofen powder, which is both cohesive and possesses a low-melting point, was dry coated via mechanofusion with between 0.1% and 5% (w/w) MgSt. Traditional low-shear blending was also employed as a comparison. No significant difference in particle size or shape was measured following mechanofusion. For the low-shear blended powders, only marginal improvement in flowability was obtained. However, after mechanofusion, substantial improvements in the flow properties were demonstrated. Both XPS and ToF-SIMS demonstrated high degrees of a nano-scale coating coverage of MgSt on the particle surfaces from optimized mechanofusion. The study showed that robust tablets were produced from the selected mechanofused powders, at high-dose concentration and tablet tensile strength was further optimized via addition of a Polyvinylpyrrolidone (PVP) binder (10% w/w). The tablets with the mechanofused powder (with or without PVP) also exhibited significantly lower ejection stress than those made of the raw powder, demonstrating good lubrication. Surprisingly, the release rate of drug from the tablets made with the mechanofused powder was not retarded. This is the first study to demonstrate such a single-step dry coating of model drug with MgSt, with promising flow improvement, flow-aid and lubrication effects, tabletability and also non-inhibited dissolution rate.

Compaction of FGD-gypsum

NARCIS (Netherlands)

Stoop, B.T.J.; Larbi, J.A.; Heijnen, W.M.M.

1996-01-01

It is shown that it is possible to produce compacted gypsum with a low porosity and a high strength on a laboratory scale by uniaxial compaction of flue gas desulphurization (FGD-) gypsum powder. Compacted FGD-gypsum cylinders were produced at a compaction pres-sure between 50 and 500 MPa yielding

Formation of peripheral porosity regions around urania in zirconia-urania mixed oxide powder compact sintering

International Nuclear Information System (INIS)

Das, P.; Choudhury, R.

1992-01-01

Sintering studies of zirconia-urania mixed oxide powder compacts (in stages of 5% urania up to a maximum of 20% addition) were carried out at temperatures between 1000-1400deg C for various soaking periods. The formation of a peripheral porosity region around comparatively coarser urania particle was a characteristic feature in this mixed oxide sintered compact. At even a higher sintering temperature (1800deg C), where extensive solid solution formation takes place, this porosity region demarcates the solutionized particles from the host zirconia apparently acting as a discontinuity in the system. Relative shrinkage difference between the dissimilar particles probably contributes to the porosity regions around the minor second phase at a lower temperature while at higher temperature generation of 'Kirkendall porosity' may be responsible for such an effect. (orig.)

An Efficient Approach to Address Issues of Graphene Nanoplatelets (GNPs Incorporation in Aluminium Powders and Their Compaction Behaviour

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Zeeshan Baig

2018-01-01

Full Text Available The exceptional potential of the graphene has not been yet fully translated into the Al matrix to achieve high-performance Al nanocomposite. This is due to some critical issues faced by graphene during its processing such as the dispersion uniformity, structure damage, compatibility/wettability, and low graphene embedding content in Al matrix. In the present work, a new integrative method was adopted and named as “solvent dispersion and ball milling” (SDBM to address the issues above efficiently in a single approach. This strategy involves effective graphene nanoplatelets (GNPs solvent dispersion via surfactant decoration and solution ball milling employed to polyvinyl alcohol (PVA coated Al with various GNPs content (0.5, 1 and 1.5 wt. %. Flaky Al powder morphology attained by optimizing ball milling parameters and used for further processing with GNPs. Detailed powders characterizations were conducted to investigate morphology, graphene dispersion, group functionalities by FTIR (Fourier transform infrared spectroscopy spectroscopy and crystallinity by powder XRD (X-ray diffractionanalysis. Compaction behaviour and spring back effect of the GNPs/Al powders was also investigated at different compaction pressure (300 to 600 Mpa and varying GNPs fractions. In response, green and sintered relative density (% along with effect on the hardness of the nanocomposites samples were examined. Conclusively, in comparison with the unreinforced Al, GNP/Al nanocomposite with 1.5 wt. % GNPs exhibited the highest hardness gives 62% maximum increase than pure Al validates the effectiveness of the approach produces high fraction uniformly dispersed GNPs in Al matrix.

Influence of ambient moisture on the compaction behavior of microcrystalline cellulose powder undergoing uni-axial compression and roller-compaction: a comparative study using near-infrared spectroscopy.

Science.gov (United States)

Gupta, Abhay; Peck, Garnet E; Miller, Ronald W; Morris, Kenneth R

2005-10-01

This study evaluates the effect of variation in the ambient moisture on the compaction behavior of microcrystalline cellulose (MCC) powder. The study was conducted by comparing the physico-mechanical properties of, and the near infrared (NIR) spectra collected on, compacts prepared by roller compaction with those collected on simulated ribbons, that is, compacts prepared under uni-axial compression. Relative density, moisture content, tensile strength (TS), and Young modulus were used as key sample attributes for comparison. Samples prepared at constant roller compactor settings and feed mass showed constant density and a decrease in TS with increasing moisture content. Compacts prepared under uni-axial compression at constant pressure and compact mass showed the opposite effect, that is, density increased while TS remained almost constant with increasing moisture content. This suggests difference in the influence of moisture on the material under roller compaction, in which the roll gap (i.e., thickness and therefore density) remains almost constant, vs. under uni-axial compression, in which the thickness is free to change in response to the applied pressure. Key sample attributes were also related to the NIR spectra using multivariate data analysis by the partial least squares projection to latent structures (PLS). Good agreement was observed between the measured and the NIR-PLS predicted values for all key attributes for both, the roller compacted samples as well as the simulated ribbons. Copyright (c) 2005 Wiley-Liss, Inc. and the American Pharmacists Association

Improvement of the stability of hydroxyapatite through glass ceramic reinforcement.

Science.gov (United States)

Ha, Na Ra; Yang, Zheng Xun; Hwang, Kyu Hong; Kim, Tae Suk; Lee, Jong Kook

2010-05-01

Hydroxyapatite has achieved significant application in orthopedic and dental implants due to its excellent biocompatibility. Sintered hydroxyapatites showed significant dissolution, however, after their immersion in water or simulated body fluid (SBF). This grain boundary dissolution, even in pure hydroxyapatites, resulted in grain separation at the surfaces, and finally, in fracture. In this study, hydroxyapatite ceramics containing apatite-wollastonite (AW) or calcium silicate (SG) glass ceramics as additives were prepared to prevent the dissolution. AW and SG glass ceramics were added at 0-7 wt% and powder-compacted uniaxially followed by firing at moisture conditions. The glass phase was incorporated into the hydroxyapatite to act as a sintering aid, followed by crystallization, to improve the mechanical properties without reducing the biocompatibility. As seen in the results of the dissolution test, a significant amount of damage was reduced even after more than 14 days. TEM and SEM showed no decomposition of HA to the secondary phase, and the fracture toughness increased, becoming even higher than that of the commercial hydroxyapatite.

Structure and soft magnetic properties of the bulk samples prepared by compaction of the mixtures of Co-based and Fe-based powders

International Nuclear Information System (INIS)

Fuezer, J.; Bednarcik, J.; Kollar, P.; Roth, S.

2007-01-01

Ball milling of CoFeZrB ribbons and subsequent compaction of the resulting powders were used to prepare bulk amorphous samples. Further, two sets of powder samples were prepared by cryomilling of FeCuNbMoSiB alloy in amorphous and nanocrystalline state. Amorphous and nanocrystalline FeCuNbMoSiB powders were blended with CoFeZrB powder at different concentrations. Such powder mixtures were consolidated and several bulk nanocomposites have been synthesized. An addition of nanocrystalline or amorphous FeCuNbMoSiB powder to amorphous CoFeZrB powder caused a decrease of the magnetostriction of the resultant bulk samples, while the coercivity shows an opposite behavior. Our results show that the powder consolidation by hot pressing is an alternative method for the preparation of bulk metallic glasses, which are difficult to prepare by casting methods

Dependence of some characteristics of granulated wurtzite boron nitride powders on conditions of their production

International Nuclear Information System (INIS)

Volkogon, V.M.

1986-01-01

Compaction of wurtzite boron nitride powders (both pure and with plasticizers) by different methods is studied for its peculiarities. Compaction of powders in all cases is established to obey basic regularities of compaction. Such physical and technological characteristics of wurtzite boron nitride powders granulated after preliminary compaction as specific surface, bulk weight and yield point are studied. It is shown that properties of these powders depend on the method of their compaction prior to granulation. Powders produced after preliminary compaction of initial BN W powders under high static and dynamic pressures possess the best characteristics

Powder metallurgy Al–6Cr–2Fe–1Ti alloy prepared by melt atomisation and hot ultra-high pressure compaction

International Nuclear Information System (INIS)

Dám, Karel; Vojtěch, Dalibor; Průša, Filip

2013-01-01

Al--6Cr--2Fe--1Ti alloy was prepared by melt atomisation into rapidly solidified powder. The powder was compacted using uniaxial hot compression at an ultra-high pressure (6 GPa). The samples were pressed at 300, 400 and 500 °C. The structure, mechanical properties and thermal stability were examined and compared with those of the commercially available Al--12Si--1Cu--1Mg--1Ni casting alloy, which is considered thermally stable. It was shown that the hot compression at ultra-high pressure results in a compact and pore-free material with excellent mechanical properties. The elevated pressing temperatures were found to be effective at increasing the mechanical stability after applying the ultra-high pressure. The results of thermal stability testing revealed that the mechanical properties do not change significantly at high temperature, even after 100 h of annealing at 400 °C. In addition, the Al--6Cr--2Fe--1Ti alloy exhibited very good creep resistance. A comparison between the commercial Al--12Si--1Cu--1Mg--1Ni alloy and the powder metallurgy alloy shows that this alloy has significantly better mechanical properties and thermal stability.

Powder metallurgy Al-6Cr-2Fe-1Ti alloy prepared by melt atomisation and hot ultra-high pressure compaction

Energy Technology Data Exchange (ETDEWEB)

Dam, Karel, E-mail: Karel.Dam@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Vojtech, Dalibor; Prusa, Filip [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)

2013-01-10

Al--6Cr--2Fe--1Ti alloy was prepared by melt atomisation into rapidly solidified powder. The powder was compacted using uniaxial hot compression at an ultra-high pressure (6 GPa). The samples were pressed at 300, 400 and 500 Degree-Sign C. The structure, mechanical properties and thermal stability were examined and compared with those of the commercially available Al--12Si--1Cu--1Mg--1Ni casting alloy, which is considered thermally stable. It was shown that the hot compression at ultra-high pressure results in a compact and pore-free material with excellent mechanical properties. The elevated pressing temperatures were found to be effective at increasing the mechanical stability after applying the ultra-high pressure. The results of thermal stability testing revealed that the mechanical properties do not change significantly at high temperature, even after 100 h of annealing at 400 Degree-Sign C. In addition, the Al--6Cr--2Fe--1Ti alloy exhibited very good creep resistance. A comparison between the commercial Al--12Si--1Cu--1Mg--1Ni alloy and the powder metallurgy alloy shows that this alloy has significantly better mechanical properties and thermal stability.

Characterization of prealloyed copper powders treated in high energy ball mill

International Nuclear Information System (INIS)

Rajkovic, Viseslava; Bozic, Dusan; Jovanovic, Milan T.

2006-01-01

The inert gas atomised prealloyed copper powders containing 3.5 wt.% Al were milled up to 20 h in the planetary ball mill in order to oxidize aluminium in situ with oxygen from the air. In the next procedure compacts from milled powder were synthesized by hot-pressing in argon atmosphere. Compacts from as-received Cu-3.5 wt.% Al powder and electrolytic copper powder were also prepared under the same conditions. Microstructural and morphological changes of high energy milled powder as well as changes of thermal stability and electrical conductivity of compacts were studied as a function of milling time and high temperature exposure at 800 deg. C. Optical, scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for microstructural characterization, whereas thermal stability and electrical conductivity were evaluated by microhardness measurements and conductometer Sigmatest, respectively. The prealloyed 5 h-milled and compacted powder showed a significant increase in microhardness reaching the value of 2600 MPa, about 4 times greater than that of compacts synthesized from as-received electrolytic copper powder (670 MPa). The electrical conductivity of compacts from 5 h-milled powder was 52% IACS. The results were discussed in terms of the effect of small grain size and finely distributed alumina dispersoids on hardening and thermal stability of compacts

Development of Hi-Tech ceramics fabrication technologies - Development of advanced nuclear materials

Energy Technology Data Exchange (ETDEWEB)

Kang, Thae Kap; Park, Ji Youn; Kim, Sun Jae; Kim, Kyong Ho; Jung, Choong Hwan; Oh, Seok Jin [Korea Atomic Energy Res. Inst., Taejon (Korea, Republic of)

1994-07-15

The objective of the present work is to prepare the foundation of hi-tech ceramics fabrication technologies through developing important processes i.e., tape casting, sol-gel, single crystal growing, compacting and sintering, and grinding and machining processes. Tape casting process is essential to manufacture hard and functional thin plates and structural elements for some composite materials. For the fabrication of spherical mono-sized micropowders of oxides, sol-gel process has widely been used. Piezoelectric elements that are the core parts of the sensors of LPMS (loose part monitoring system) and ALMS (acoustic leakage monitoring system) are used in single crystal forms. Compacting and sintering processes are general methods for fabricating structural parts using powders. Grinding and machining processes are important to achieve the final dimensions and surface properties of the parts. (Author).

A structural investigation into the compaction behavior of pharmaceutical composites using powder X-ray diffraction and total scattering analysis.

Science.gov (United States)

Moore, Michael D; Steinbach, Alison M; Buckner, Ira S; Wildfong, Peter L D

2009-11-01

To use advanced powder X-ray diffraction (PXRD) to characterize the structure of anhydrous theophylline following compaction, alone, and as part of a binary mixture with either alpha-lactose monohydrate or microcrystalline cellulose. Compacts formed from (1) pure theophylline and (2) each type of binary mixture were analyzed intact using PXRD. A novel mathematical technique was used to accurately separate multi-component diffraction patterns. The pair distribution function (PDF) of isolated theophylline diffraction data was employed to assess structural differences induced by consolidation and evaluated by principal components analysis (PCA). Changes induced in PXRD patterns by increasing compaction pressure were amplified by the PDF. Simulated data suggest PDF dampening is attributable to molecular deviations from average crystalline position. Samples compacted at different pressures were identified and differentiated using PCA. Samples compacted at common pressures exhibited similar inter-atomic correlations, where excipient concentration factored in the analyses involving lactose. Practical real-space structural analysis of PXRD data by PDF was accomplished for intact, compacted crystalline drug with and without excipient. PCA was used to compare multiple PDFs and successfully differentiated pattern changes consistent with compaction-induced disordering of theophylline as a single component and in the presence of another material.

Nano/micro particle beam for ceramic deposition and mechanical etching

International Nuclear Information System (INIS)

Chun, Doo-Man; Kim, Min-Saeng; Kim, Min-Hyeng; Ahn, Sung-Hoon; Yeo, Jun-Cheol; Lee, Caroline Sunyong

2010-01-01

Nano/micro particle beam (NPB) is a newly developed ceramic deposition and mechanical etching process. Additive (deposition) and subtractive (mechanical etching) processes can be realized in one manufacturing process using ceramic nano/micro particles. Nano- or micro-sized powders are sprayed through the supersonic nozzle at room temperature and low vacuum conditions. According to the process conditions, the ceramic powder can be deposited on metal substrates without thermal damage, and mechanical etching can be conducted in the same process with a simple change of process conditions and powders. In the present work, ceramic aluminum oxide (Al 2 O 3 ) thin films were deposited on metal substrates. In addition, the glass substrate was etched using a mask to make small channels. Deposited and mechanically etched surface morphology, coating thickness and channel depth were investigated. The test results showed that the NPB provides a feasible additive and subtractive process using ceramic powders.

Plasticizing of YBa2Cu3Ox powders with some organic additions and their effect on superconducting properties of sintered ceramics

International Nuclear Information System (INIS)

Pitov, V.A.; Mozhaev, A.P.; Ludra, M.M.

1992-01-01

Characteristics of compactibility of YBa 2 Cu 3 O x powders of various granulometric compositions with and without plasticizer additions are studied. As plasticizers paraffin and polyvinyl alcohol are used. Pressed pellet density dependence on compacting pressure logarithm is described by the first-order equation. Effect of granulometric composition and plasticizers on equation coefficients is analysed, attain high-quality plasticizing of all powders, but decreases their sintering ability. Use of plasticizers doesn't decrease the initial temperature of transition into superconducting state of sintered samples, but in a number of cases leads to increase of its width, as well as decrease of oxygen index value. These drawbacks may be completely avoided by careful distillation of plasticizers from pressed samples with subsequent sintering

Fabrication and characterization of fine ceramic based on alumina, bentonite, and glass bead

Science.gov (United States)

Sebayang, P.; Nurdina; Simbolon, S.; Kurniawan, C.; Yunus, M.; Setiadi, E. A.; Sitorus, Z.

2018-03-01

Fabrication of fine ceramics based on alumina, bentonite and glass bead has been carried out by powder metallurgy. The preparation of powder has been performed using High Energy Milling (HEM) with wet milling process and using toluene as medium for 2 hours. The powder milling result was dried in oven at 100 °C for 24 hours. After that, the powder was compacted into pellet by using hydraulic press with 80 kgf/cm2 pressure at room temperature. Then, the pellet was sintered at 900 °C for 4 hours. Materials characterization such as physical properties (true density, bulk density, porosity, and water absorption), average particle diameter, hardness, microstructure and phase were measured by Archimedes method, Particle Size Analyzer (PSA), Hardness Vickers (HV), Scanning Electron Microscope (SEM-EDX) and X-Ray Diffraction (XRD). From the result, the optimum condition is sample D (with addition of 30 wt.% γ-Al2O3) with sintering temperature of 900 °C for 4 hours. At this condition, these properties were measured: average particle diameter of 4.27 μm, true density of 2.32 g/cm3, porosity of 5.57%, water absorption of 2.46%, bulk density of 2.39 g/cm3, and hardness of 632 HV. The fine ceramic has four phases with albite (Al2NaO8Si3) and quartz (SiO2) as dominant phases and corundum (Al2O3) and nepheline (AlNaO4Si) as minor phases.

Ultrasonic assisted hot metal powder compaction.

Science.gov (United States)

Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

2017-09-01

Hot pressing of metal powders is used in production of parts with similar properties to wrought materials. During hot pressing processes, particle rearrangement, plastic deformation, creep, and diffusion are of the most effective powder densification mechanisms. Applying ultrasonic vibration is thought to result in great rates of densification and therefore higher efficiency of the process is expected. This paper deals with the effects of power ultrasonic on the densification of AA1100 aluminum powder under constant applied stress. The effects of particle size and process temperature on the densification behavior are discussed. The results show that applying ultrasonic vibration leads to an improved homogeneity and a higher relative density. Also, it is found that the effect of ultrasonic vibration is greater for finer particles. Copyright © 2016 Elsevier B.V. All rights reserved.

Double Step Sintering Behavior Of 316L Nanoparticle Dispersed Micro-Sphere Powder

Directory of Open Access Journals (Sweden)

Jeon Byoungjun

2015-06-01

Full Text Available 316L stainless steel is a well-established engineering material and lots of components are fabricated by either ingot metallurgy or powder metallurgy. From the viewpoints of material properties and process versatility, powder metallurgy has been widely applied in industries. Generally, stainless steel powders are prepared by atomization processes and powder characteristics, compaction ability, and sinterability are quite different according to the powder preparation process. In the present study, a nanoparticle dispersed micro-sphere powder is synthesized by pulse wire explosion of 316L stainless steel wire in order to facilitate compaction ability and sintering ability. Nanoparticles which are deposited on the surface of micro-powder are advantageous for a rigid die compaction while spherical micro-powder is not to be compacted. Additionally, double step sintering behavior is observed for the powder in the dilatometry of cylindrical compact body. Earlier shrinkage peak comes from the sintering of nanoparticle and later one results from the micro-powder sintering. Microstructure as well as phase composition of the sintered body is investigated.

Characterization of dense lead lanthanum titanate ceramics prepared from powders synthesized by the oxidant peroxo method

Energy Technology Data Exchange (ETDEWEB)

Pinto, Alexandre H. [LIEC-Laboratorio Interdisciplinar de Eletroquimica e Ceramica, Departamento de Quimica, UFSCar-Universidade Federal de Sao Carlos, Rod.Washington Luis km 235, CP 676 Sao Carlos, SP 13565-905 (Brazil); Souza, Flavio L., E-mail: flavio.souza@ufabc.edu.br [Centro de Ciencias Naturais e Humanas, Universidade Federal do ABC, Rua Santa Adelia 166, Bangu, Santo Andre, SP 09210-170 (Brazil); Chiquito, Adenilson J., E-mail: chiquito@df.ufscar.br [Departamento de Fisica, UFSCar-Federal University of Sao Carlos, Rod.Washington Luis km 235, CP 676 Sao Carlos, SP 13565-905 (Brazil); Longo, Elson, E-mail: elson@iq.unesp.br [Instituto de Quimica de Araraquara, UNESP-Universidade Estadual Paulista, Rua Francisco Degni, CP 355 Araraquara, SP 14801-907 (Brazil); Leite, Edson R., E-mail: derl@power.ufscar.br [LIEC-Laboratorio Interdisciplinar de Eletroquimica e Ceramica, Departamento de Quimica, UFSCar-Universidade Federal de Sao Carlos, Rod.Washington Luis km 235, CP 676 Sao Carlos, SP 13565-905 (Brazil); Camargo, Emerson R., E-mail: camargo@ufscar.br [LIEC-Laboratorio Interdisciplinar de Eletroquimica e Ceramica, Departamento de Quimica, UFSCar-Universidade Federal de Sao Carlos, Rod.Washington Luis km 235, CP 676 Sao Carlos, SP 13565-905 (Brazil)

2010-12-01

Nanosized powders of lead lanthanum titanate (Pb{sub 1-x}La{sub x}TiO{sub 3}) were synthesized by means of the oxidant-peroxo method (OPM). Lanthanum was added from 5 to 30% in mol through the dissolution of lanthanum oxide in nitric acid, followed by the addition of lead nitrate to prepare a solution of lead and lanthanum nitrates, which was dripped into an aqueous solution of titanium peroxo complexes, forming a reactive amorphous precipitate that could be crystallized by heat treatment. Crystallized powders were characterized by FT-Raman spectroscopy and X-ray powder diffraction, showing that tetragonal perovskite structure is obtained for samples up to 25% of lanthanum and cubic perovskite for samples with 30% of lanthanum. Powders containing 25 and 30% in mol of lanthanum were calcined at 700 deg. C for 2 h, and in order to determine the relative dielectric permittivity and the phase transition behaviour from ferroelectric-to-paraelectric, ceramic pellets were prepared and sintered at 1100 or 1150 deg. C for 2 h and subjected to electrical characterization. It was possible to observe that sample containing 25% in mol of La presented a normal behaviour for the phase transition, whereas the sample containing 30% in mol of La presented a diffuse phase transition and relaxor behaviour.

Characterization of dense lead lanthanum titanate ceramics prepared from powders synthesized by the oxidant peroxo method

International Nuclear Information System (INIS)

Pinto, Alexandre H.; Souza, Flavio L.; Chiquito, Adenilson J.; Longo, Elson; Leite, Edson R.; Camargo, Emerson R.

2010-01-01

Nanosized powders of lead lanthanum titanate (Pb 1-x La x TiO 3 ) were synthesized by means of the oxidant-peroxo method (OPM). Lanthanum was added from 5 to 30% in mol through the dissolution of lanthanum oxide in nitric acid, followed by the addition of lead nitrate to prepare a solution of lead and lanthanum nitrates, which was dripped into an aqueous solution of titanium peroxo complexes, forming a reactive amorphous precipitate that could be crystallized by heat treatment. Crystallized powders were characterized by FT-Raman spectroscopy and X-ray powder diffraction, showing that tetragonal perovskite structure is obtained for samples up to 25% of lanthanum and cubic perovskite for samples with 30% of lanthanum. Powders containing 25 and 30% in mol of lanthanum were calcined at 700 deg. C for 2 h, and in order to determine the relative dielectric permittivity and the phase transition behaviour from ferroelectric-to-paraelectric, ceramic pellets were prepared and sintered at 1100 or 1150 deg. C for 2 h and subjected to electrical characterization. It was possible to observe that sample containing 25% in mol of La presented a normal behaviour for the phase transition, whereas the sample containing 30% in mol of La presented a diffuse phase transition and relaxor behaviour.

Fabrication and studies of microstructure and mechanical properties of Ba2MgNbO5,5 ceramics for application in the petroleum industry

International Nuclear Information System (INIS)

Oliveira, J.C. da S.; Ferreira, R.A.S.; Yadava, Y.P.

2011-01-01

The present work aims at the elaboration of a ceramic complex perovskite ceramic components for temperature sensors for oil wells, as well as the study of microstructural characteristics and mechanical properties of ceramics Ba 2 MgNbO 5,5 . The manufacture of pottery Ba 2 MgNbO 5,5 was performed using a thermo-mechanical and solid-state sintering. The pellets of compressed green were calcined for 24 hours at a temperature of 1200°C and then crushed with the help of a set pistil / agate mortar. The resulting powder was compacted and new pellets were sintered at a temperature of 1250°C. Basic studies of stability of ceramics sintered in the environment of crude oil, from onshore wells and the sea, the state of Sergipe in northeastern Brazil. The test results showed that the ceramic is inert to crude oil and can be used to produce ceramic components for the oil industry. (author)

[Study on physical properties of titanium alloy sample fabricated with vacuum-sintered powder metallurgy].

Science.gov (United States)

Ding, X; Liang, X; Chao, Y; Han, X

2000-06-01

To investigate the physical properties of titanium alloy fabricated with vacuum-sintered powder metallurgy. The titanium powders of three different particle sizes(-160mesh, -200 - +300mesh, -300mesh) were selected, and mixed with copper and aluminum powder in different proportions. Two other groups were made up of titanium powder(-200 - +300mesh) plated with copper and tin. The build-up and, condensation method and a double-direction press with a metal mold were used. The green compacts were sintered at 1000 degrees C for 15 minutes in a vacuum furnace at 0.025 Pa. In the double-direction press, the specimens were compacted at the pressure of 100 MPa, 200 MPa and 300 MPa respectively. Then the linear shrinkage ratio and the opening porosity of the sintered compacts were evaluated respectively. 1. The linear shrinkage ratio of specimens decreased with the increased compacted pressure(P powders at the same compacted pressure(P > 0.05), but that of titanium powder plated with copper and tin was higher than those of other specimens without plating(P powder did not affect the opening porosity at the same compacted pressure(P > 0.05). The composition of titanium-based metal powder mixtures and the compacted pressures affect the physical properties of sintered compacts. Titanium powder plated with copper and tin is compacted and sintered easily, and the physical properties of sintered compacts are greatly improved.

Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material

Science.gov (United States)

Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)

1994-01-01

A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.

Effect of powder geometry on densification

International Nuclear Information System (INIS)

Spasskij, M.R.; Spasskaya, I.A.; Shatalova, I.G.; Shchukin, E.D.

1979-01-01

The effect of particle shape and size composition on the processes of powder vibratory compacting is considered. Using microstress measurements in compacted structures of conglomerated and disintegrated tungsten powders as well as powder strength testing the existence of a zone of transition from a structural deformation to a plastic one has been shown. The formation of phase interparticle contacts of practically stable strength (approximately 5-6 dyn) is a characteristic feature of the zone. The width of the transition zone greatly depends upon geometrical powder properties; 55-65 % for conglomerated tungsten, 63-66 % for integrated tungsten

Experimental and Simulation Analysis of Hot Isostatic Pressing of Gas Atomized Stainless Steel 316L Powder Compacts

International Nuclear Information System (INIS)

Lin, Dongguo; Park, Seong Jin; Ha, Sangyul; Shin, Youngho; Park, Dong Yong; Chung, Sung Taek; Bollina, Ravi; See, Seongkyu

2016-01-01

In this work, both experimental and numerical studies were conducted to investigate the densification behavior of stainless steel 316L (STS 316L) powders during hot isostatic pressing (HIP), and to characterize the mechanical properties of HIPed specimens. The HIP experiments were conducted with gas atomized STS 316L powders with spherical particle shapes under controlled pressure and temperature conditions. The mechanical properties of HIPed samples were determined based on a series of tensile tests, and the results were compared to a reference STS 316L sample prepared by the conventional process, i.e., extrusion and annealing process. Corresponding microstructures before and after tensile tests were observed using scanning electron microscopy and their relationships to the mechanical properties were addressed. Furthermore, a finite element simulation based on the power-law creep model was carried out to predict the density distribution and overall shape change of the STS316L powder compact during HIP process, which agreed well with the experimental results.

Experimental and Simulation Analysis of Hot Isostatic Pressing of Gas Atomized Stainless Steel 316L Powder Compacts

Energy Technology Data Exchange (ETDEWEB)

Lin, Dongguo; Park, Seong Jin [Pohang University of Science and Technology, Pohang (Korea, Republic of); Ha, Sangyul [Samsung Electro-Mechanics, Suwon (Korea, Republic of); Shin, Youngho [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of); Park, Dong Yong [Korea Institute of Energy Research, Daejeon (Korea, Republic of); Chung, Sung Taek [CetaTech Inc., Sacheon (Korea, Republic of); Bollina, Ravi [Bahadurpally Jeedimetla, Hyderabad (India); See, Seongkyu [POSCO, Pohang (Korea, Republic of)

2016-10-15

In this work, both experimental and numerical studies were conducted to investigate the densification behavior of stainless steel 316L (STS 316L) powders during hot isostatic pressing (HIP), and to characterize the mechanical properties of HIPed specimens. The HIP experiments were conducted with gas atomized STS 316L powders with spherical particle shapes under controlled pressure and temperature conditions. The mechanical properties of HIPed samples were determined based on a series of tensile tests, and the results were compared to a reference STS 316L sample prepared by the conventional process, i.e., extrusion and annealing process. Corresponding microstructures before and after tensile tests were observed using scanning electron microscopy and their relationships to the mechanical properties were addressed. Furthermore, a finite element simulation based on the power-law creep model was carried out to predict the density distribution and overall shape change of the STS316L powder compact during HIP process, which agreed well with the experimental results.

Ceramic Laser Materials

Directory of Open Access Journals (Sweden)

Guillermo Villalobos

2012-02-01

Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

Ceramic Laser Materials

Science.gov (United States)

Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

2012-01-01

Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

Polymer quenched prealloyed metal powder

Science.gov (United States)

Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

2001-01-01

A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

Improved critical current of YBaCuO thick-films and ceramics by the addition of Ag

International Nuclear Information System (INIS)

Dwir, B.; Kellett, B.; Mieville, L.; Pavuna, D.

1991-01-01

In a series of papers we have discussed the importance of Ag for contacts and analyzed the resistivity, magnetization, critical current density and percolation properties of YBCO-Ag ceramics. This work has been followed by investigation of electrical and structural properties of thick-films containing Ag in their composition. Here we summarize the most important of our results: In YBCO-Ag ceramic compounds, silver fills the intergranular space (voids), improving the YBaCuO compactness and enhancing the critical current density. These properties are mostly enhanced at 10-20% wt% Ag. The reduction in normal-state resistivity can be described well by 3D percolation theory with a critical concentration of ≅20%. In thick films, prepared by spinning YBaCuO powders on a substrate, adding silver (in the form of Ag 2 O) to the powder mixture improves both T c and J c (by up to 50%), as well as resistivity and resistivity slope. The structural properties, like amount of secondary phases and micro-crack density, are also improved by the addition of Ag. (orig.)

Effect of powder processing conditions on the electromechanical properties of lithium doped potassium sodium niobate

Energy Technology Data Exchange (ETDEWEB)

Mensur-Alkoy, E.; Berksoy-Yavuz, A.

2016-07-01

Lithium doped potassium sodium niobate ceramics with (K0.50−x/2Na0.50−x/2Lix)NbO3 composition where x=0.04 and 0.07 were fabricated by solid state calcination and pressureless sintering methods. However, two different powder processing and calcination routes were used in this study and their effect on the structural and electrical properties were investigated and discussed. The routes were namely loose calcination and compact calcination. A general trend of decreasing grain size was observed in the sintered ceramics prepared from these powders. The most drastic effect was observed on the electromechanical properties of the samples, where the maximum strain of 7% lithium modified sample under an E-field of 50kV/cm was increased from 0.09% to 0.12% by changing processing route. Furthermore, hysteretic behavior of the strain was found to decrease. This tendency was also valid for ferroelectric hysteresis property, with remnant polarization (2Pr) increasing from 23μC/cm2 to 46μC/cm2. The improvements observed in the electrical properties were discussed on the basis of chemical homogeneity and uniform ionic distribution. (Author)

Effects of Alloying Elements on the Formation of Core-Shell-Structured Reinforcing Particles during Heating of Al–Ti Powder Compacts

Science.gov (United States)

Chen, Tijun; Gao, Min; Tong, Yunqi

2018-01-01

To prepare core-shell-structured Ti@compound particle (Ti@compoundp) reinforced Al matrix composite via powder thixoforming, the effects of alloying elements, such as Si, Cu, Mg, and Zn, on the reaction between Ti powders and Al melt, and the microstructure of the resulting reinforcements were investigated during heating of powder compacts at 993 K (720 °C). Simultaneously, the situations of the reinforcing particles in the corresponding semisolid compacts were also studied. Both thermodynamic analysis and experiment results all indicate that Si participated in the reaction and promoted the formation of Al–Ti–Si ternary compounds, while Cu, Mg, and Zn did not take part in the reaction and facilitated Al3Ti phase to form to different degrees. The first-formed Al–Ti–Si ternary compound was τ1 phase, and then it gradually transformed into (Al,Si)3Ti phase. The proportion and existing time of τ1 phase all increased as the Si content increased. In contrast, Mg had the largest, Cu had the least, and Si and Zn had an equivalent middle effect on accelerating the reaction. The thicker the reaction shell was, the larger the stress generated in the shell was, and thus the looser the shell microstructure was. The stress generated in (Al,Si)3Ti phase was larger than that in τ1 phase, but smaller than that in Al3Ti phase. So, the shells in the Al–Ti–Si system were more compact than those in the other systems, and Si element was beneficial to obtain thick and compact compound shells. Most of the above results were consistent to those in the semisolid state ones except the product phase constituents in the Al–Ti–Mg system and the reaction rate in the Al–Ti–Zn system. More importantly, the desirable core-shell structured Ti@compoundp was only achieved in the semisolid Al–Ti–Si system. PMID:29342946

Effects of Alloying Elements on the Formation of Core-Shell-Structured Reinforcing Particles during Heating of Al-Ti Powder Compacts.

Science.gov (United States)

Chen, Tijun; Gao, Min; Tong, Yunqi

2018-01-15

To prepare core-shell-structured Ti@compound particle (Ti@compound p ) reinforced Al matrix composite via powder thixoforming, the effects of alloying elements, such as Si, Cu, Mg, and Zn, on the reaction between Ti powders and Al melt, and the microstructure of the resulting reinforcements were investigated during heating of powder compacts at 993 K (720 °C). Simultaneously, the situations of the reinforcing particles in the corresponding semisolid compacts were also studied. Both thermodynamic analysis and experiment results all indicate that Si participated in the reaction and promoted the formation of Al-Ti-Si ternary compounds, while Cu, Mg, and Zn did not take part in the reaction and facilitated Al₃Ti phase to form to different degrees. The first-formed Al-Ti-Si ternary compound was τ1 phase, and then it gradually transformed into (Al,Si)₃Ti phase. The proportion and existing time of τ1 phase all increased as the Si content increased. In contrast, Mg had the largest, Cu had the least, and Si and Zn had an equivalent middle effect on accelerating the reaction. The thicker the reaction shell was, the larger the stress generated in the shell was, and thus the looser the shell microstructure was. The stress generated in (Al,Si)₃Ti phase was larger than that in τ1 phase, but smaller than that in Al₃Ti phase. So, the shells in the Al-Ti-Si system were more compact than those in the other systems, and Si element was beneficial to obtain thick and compact compound shells. Most of the above results were consistent to those in the semisolid state ones except the product phase constituents in the Al-Ti-Mg system and the reaction rate in the Al-Ti-Zn system. More importantly, the desirable core-shell structured Ti@compound p was only achieved in the semisolid Al-Ti-Si system.

Hydrothermal treatment of coprecipitated YSZ powders

International Nuclear Information System (INIS)

Arakaki, Alexander Rodrigo; Yoshito, Walter Kenji; Ussui, Valter; Lazar, Dolores Ribeiro Ricci

2009-01-01

Zirconia stabilized with 8.5 mol% yttria (YSZ) were synthesized by coprecipitation and resulting gels were hydrothermally treated at 200°C and 220 PSI for 4, 8 and 16 hours. Products were oven dried at 70°C for 24 hours, uniaxially pressed as pellets and sintered at 1500 °C for 1 hour. Powders were characterized for surface area with N 2 gas adsorption, X-ray diffraction, laser diffraction granulometric analysis and scanning and transmission electronic microscopy. Density of ceramics was measured by an immersion method based on the Archimedes principle. Results showed that powders dried at 70°C are amorphous and after treatment has tetragonal/cubic symmetry. Surface area of powders presented a significant reduction after hydrothermal treatment. Ceramics prepared from hydrothermally treated powders have higher green density but sintered pellets are less dense when compared to that made with powders calcined at 800°C for 1 hour due to the agglomerate state of powders. Solvothermal treatment is a promising procedure to enhance density. (author)

High Thermal Dissipation of Al Heat Sink When Inserting Ceramic Powders by Ultrasonic Mechanical Coating and Armoring.

Science.gov (United States)

Tsai, Wei-Yu; Huang, Guan-Rong; Wang, Kuang-Kuo; Chen, Chin-Fu; Huang, J C

2017-04-26

Aluminum alloys, which serve as heat sink in light-emitting diode (LED) lighting, are often inherent with a high thermal conductivity, but poor thermal total emissivity. Thus, high emissive coatings on the Al substrate can enhance the thermal dissipation efficiency of radiation. In this study, the ultrasonic mechanical coating and armoring (UMCA) technique was used to insert various ceramic combinations, such as Al₂O₃, SiO₂, or graphite, to enhance thermal dissipation. Analytic models have been established to couple the thermal radiation and convection on the sample surface through heat flow equations. A promising match has been reached between the theoretical predictions and experimental measurements. With the adequate insertion of ceramic powders, the temperature of the Al heat sinks can be lowered by 5-11 °C, which is highly favorable for applications requiring cooling components.

Fundamentals of powder metallurgy

International Nuclear Information System (INIS)

Khan, I.H.; Qureshi, K.A.; Minhas, J.I.

1988-01-01

This book is being presented to introduce the fundamentals of technology of powder metallurgy. An attempt has been made to present an overall view of powder metallurgy technology in the first chapter, whereas chapter 2 to 8 deal with the production of metal powders. The basic commercial methods of powder production are briefly described with illustrations. Chapter 9 to 12 describes briefly metal powder characteristics and principles of testing, mixing, blending, conditioning, compaction and sintering. (orig./A.B.)

Extruded Al-Al2O3 composites formed in situ during consolidation of ultrafine Al powders: Effect of the powder surface area

International Nuclear Information System (INIS)

Balog, Martin; Simancik, Frantisek; Walcher, Martin; Rajner, Walter; Poletti, Cecilia

2011-01-01

Highlights: → 25 gas atomised Al 99.5% powders with particle size 2 O 3 dispersoids. → Compacts showed good thermal stability due to grain pinning of Al 2 O 3 dispersoids. - Abstract: Twenty-five samples of commercially available, gas-atomised Al (99.5%) powders with particle sizes 2 O 3 composites formed in situ during extrusion. The effect of particle size, surface area, oxygen content and atomisation atmosphere of the powder on the microstructure and mechanical properties of the extruded compacts were studied by Brunauer, Emmett, Teller (BET) analysis, hot gas extraction, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and tensile tests. Thermal stability of the compacts and the individual strengthening mechanisms operating in the compacts were discussed. It was found that the properties of the compacts stemmed from the extraordinary grain boundary strengthening effect of the ultrafine-grained compacts due to their microstructures. The efficiency of the grain boundary strengthening was significantly enhanced by the presence of nano-metric Al 2 O 3 dispersoids introduced in situ. The strength of the compacts was closely related to the surface area of the powder particles. In addition, the entrapped gasses and chemically bonded humidity had a negative effect on the mechanical properties of the compacts.

Tantalum powder consolidation, modeling and properties

International Nuclear Information System (INIS)

Bingert, S.R.; Vargas, V.D.; Sheinberg, H.C.

1996-01-01

A systematic approach was taken to investigate the consolidation of tantalum powders. The effects of sinter time, temperature and ramp rate; hot isostatic pressing (HIP) temperature and time; and powder oxygen content on consolidation density, kinetics, microstructure, crystallographic texture, and mechanical properties have been evaluated. In general, higher temperatures and longer hold times resulted in higher density compacts with larger grain sizes for both sintering and HIP'ing. HIP'ed compacts were consistently higher in density than sintered products. The higher oxygen content powders resulted in finer grained, higher density HIP'ed products than the low oxygen powders. Texture analysis showed that the isostatically processed powder products demonstrated a near random texture. This resulted in isotropic properties in the final product. Mechanical testing results showed that the HIP'ed powder products had consistently higher flow stresses than conventionally produced plates, and the sintered compacts were comparable to the plate material. A micromechanics model (Ashby HIP model) has been employed to predict the mechanisms active in the consolidation processes of cold isostatic pressing (CIP), HIP and sintering. This model also predicts the density of the end product and whether grain growth should be expected under the applied processing conditions

Preliminary study in development of glass-ceramic based on SiO2-LiO2 system, starting of different SiO2 starting powders

International Nuclear Information System (INIS)

Daguano, J.K.M.F.; Santos, F.A.; Santos, C.; Marton, L.F.M.; Conte, R.A.; Rodrigues Junior, D.; Melo, F.C.L.

2009-01-01

In this work, lithium disilicate glass-ceramics were developed starting of the rice ash- SiO 2 and Li 2 CO 3 powders. The results were compared with glass ceramics based on the lithium disilicate obtained by commercial SiO 2 powders. Glass were melted at 1580 deg C, and annealed at 850 deg C. X-Ray diffraction and scanning electron microscopy were used for characterization of the materials, and hardness and fracture toughness were evaluated using Vickers indentation method. Glasses with amorphous structure were obtained in both materials. After annealing, 'rice-ash' samples presented Li 2 SiO 3 and residual SiO 2 as crystalline phases. On the other side, commercial SiO 2 - Samples presented only Li 2 Si 2 O 5 as crystalline phases and the better results of hardness and fracture toughness. (author)

Measurement of agglomerate strength distributions in agglomerated powders

International Nuclear Information System (INIS)

Ciftcioglu, M.; Aking, M.; Burkhart, L.

1986-01-01

Strength distributions of particle agglomerates in six different yttria powders were measured using a calibrated ultrasonic sound field. The density of sintered pellets was directly related to the agglomerate strength of each powder. No systematic relation to the sintered density was observed for bulk densities or pressure-density compaction data for the loose powders, or for pore size distributions or green densities for the pressed compacts

Improved compaction of dried tannery wastewater sludge.

Science.gov (United States)

Della Zassa, M; Zerlottin, M; Refosco, D; Santomaso, A C; Canu, P

2015-12-01

We quantitatively studied the advantages of improving the compaction of a powder waste by several techniques, including its pelletization. The goal is increasing the mass storage capacity in a given storage volume, and reducing the permeability of air and moisture, that may trigger exothermic spontaneous reactions in organic waste, particularly as powders. The study is based on dried sludges from a wastewater treatment, mainly from tanneries, but the indications are valid and useful for any waste in the form of powder, suitable to pelletization. Measurements of bulk density have been carried out at the industrial and laboratory scale, using different packing procedures, amenable to industrial processes. Waste as powder, pellets and their mixtures have been considered. The bulk density of waste as powder increases from 0.64 t/m(3) (simply poured) to 0.74 t/m(3) (tapped) and finally to 0.82 t/m(3) by a suitable, yet simple, packing procedure that we called dispersion filling, with a net gain of 28% in the compaction by simply modifying the collection procedure. Pelletization increases compaction by definition, but the packing of pellets is relatively coarse. Some increase in bulk density of pellets can be achieved by tapping; vibration and dispersion filling are not efficient with pellets. Mixtures of powder and pellets is the optimal packing policy. The best compaction result was achieved by controlled vibration of a 30/70 wt% mixture of powders and pellets, leading to a final bulk density of 1t/m(3), i.e. an improvement of compaction by more than 54% with respect to simply poured powders, but also larger than 35% compared to just pellets. That means increasing the mass storage capacity by a factor of 1.56. Interestingly, vibration can be the most or the least effective procedure to improve compaction of mixtures, depending on characteristics of vibration. The optimal packing (30/70 wt% powders/pellets) proved to effectively mitigate the onset of smouldering

EXPLOSIVE COMPACTION OF CLAD GRAPHITE POWDERS AND OBTAINING OF COATINGS ON THEIR BASE

Energy Technology Data Exchange (ETDEWEB)

A. B. PEIKRISHIVILI; ET AL

2000-11-01

In order to consolidate graphite based powders and in order to obtain coatings with density values near to the theoretical ones clad graphite powders of the C{sub graphite} - Ni (C{sub g} - Ni) compositions were explosively compacted under different loading conditions. Theoretical calculations revealed that for assessing the stress-deformed state of C{sub g} - Ni compositions and computing the normal and tangent stress components (when V{sub D} < C{sub longitudinal} and V{sub D} < C{sub transversal}) it is recommended to apply the dynamic problem's solution model while the pressure impulse P = f(x) is being uniformly spread with constant rate along the boundary of a semi-infinite elastic body. The results of our experiments showed that it is possible to obtain high dense coatings from C{sub g}-Ni compositions bonded by an intermediate layer to the substrate material. The structure and properties of the coatings depends on the intensity of the shock loading and temperature. The effect of the shock loading conditions (temperature, loading intensity) on the structure, properties and structure/properties relationships for the C{sub g} - Ni coatings are discussed.

Isostatic compaction of beaker shaped bentonite blocks on the scale 1:4

Energy Technology Data Exchange (ETDEWEB)

Johannesson, Lars-Erik [Clay Technology AB, Lund (Sweden); Nord, Sven [Ifoe Ceramics AB, Bromoella (Sweden ); Pusch, Roland [Geodevelopment AB, Lund (Sweden); Sjoeblom, Rolf [AaF-Energikonsult AB, Stockholm (Sweden)

2000-09-01

The purpose of the present work is to test, on a scale of 1:4, the feasibility of manufacturing bentonite blocks by isostatic compaction for application as a buffer material in a repository for spent nuclear fuel. In order for the tests to be sensitive to any weaknesses of the method, the blocks were shaped as beakers. The scope included the following: 1. Preparation of powder: a. mixing of the bentonite and addition of water in predetermined amounts, b. sieving to remove any lumps generated; 2. Isostatic compaction: a. establishment of a separate laboratory for the handling of bentonite powder (weighing, mixing, filling, sampling and machining), b. development and design of equipment and procedures for compaction of bentonite to beaker-shaped specimens, c. compaction process operation, d. visual inspection; 3. Sampling and characterisation: a. extraction of samples from the blocks made, b. determination of water content, c. determination of density, d. determination of strain at maximum stress by means of bending tests, e. determination of tensile strength by means of bending tests, f. determination of geometries of the blocks prepared; 4. Post-treatment by means of machining: a. machining of blocks made, b. visual inspection; 5. Evaluation. The work went very smoothly. No significant obstacles or unexpected events were encountered. The conclusions are as follows: The conclusions drawn in this report from work on the (linear)scale of one to four are very relevant to the full scale. Mixing of bentonite powder as well as moistening can be carried out on a pilot scale with a good homogeneity and with maintained good quality of the press powder. The compaction of bentonite can be carried out in a similar manner to the present operation at Ifoe Ceramics AB. This implies a very efficient handling as well as a very efficient use of the time in the press which may account for a large proportion of the total cost. The blocks could readily be produced to reproducible

Aspects of simulating the dynamic compaction of a granular ceramic

International Nuclear Information System (INIS)

Borg, John P; Vogler, Tracy J

2009-01-01

Mesoscale hydrodynamic calculations have been conducted in order to gain further insight into the dynamic compaction characteristics of granular ceramics. With a mesoscale approach each individual grain, as well as the porosity, is modeled explicitly; the bulk behavior of the porous material can be resolved as a result. From these calculations bulk material characteristics such as shock speed, stress and density have been obtained and compared with experimental results. A parametric study has been conducted in order to explore the variation and sensitivity of the computationally derived dynamic response characteristics to micro-scale material properties such as Poisson's ratio, dynamic yield and tensile failure strength; macro-scale parameters such as volume fraction, particle morphology and size distribution were explored as well. The results indicate that the baseline bulk Hugoniot response under-predicts the experimentally measured response. These results are sensitive to the volume fraction, dynamic yield strength and particle arrangement, somewhat sensitive to failure strength and insensitive to the micro-scale Hugoniot and grain morphology. A discussion as to the shortcomings in the mesoscale modeling technique, as well as future considerations, is included

Producing transparent PLZT ceramics using different synthesis method

International Nuclear Information System (INIS)

Dambekalne, M.; Antonova, M.; Livinsh, M.; Kalvane, A.; Plonska, M.; Garbarz-Glos, B.

2004-01-01

Full text: Ceramic samples of Pb 1-x La x (Zr 0.65 Ti 0.35 )O 3 (x 8, 9, 10) were prepared from powders being sintered by two methods: 1) peroxohydroxopolimer (PHP), where as precursors were used solutions of inorganic salts TiCl 4 , ZrOCl 4 ·8H 2 O, Pb(NO 3 ) 2 , La(NO 3 ) 3 ·6H 2 O); 2) sol-gel, using as precursors solutions of metal organic salts Pb(COOCH 3 ) 2 ·3H 2 O, La(COOCH 3 ) 3 ·1.5H 2 O, Zr(OCH 2 CH 2 CH 3 ) 4 , Ti(OCH 2 CH 2 CH 3 ) 4 . The thermal regimes for both powders were similar: synthesis at 600 0 C for 2 - 4h, obtaining amorphous nanopowder. Ceramic samples were produced by hot pressing at 1100 - 1200 0 C for 2 - 6h and pressure of 20Mpa.Optical transmittance of ceramic samples from PHP derived powders was higher than that from sol- gel derived. The transparency of poled plates with thickness of 0.3mm (wavelength λ = 630nm) was 67 - 69% and 56 - 59%, respectively. It can be explained by lack of technical support for sol-gel processing in atmosphere of neutral gas, as metal organic precursors are extremely sensitive to moisture of air. X-ray and DTA studies were used for powders. Dielectrics, ferroelectric and optical properties as well as studies of icrostructure were carried out for ceramic samples. The grain size of ceramics produced from PHP powders is 3- 4μ, for sol-gel ceramics less than 1μ

Extruded Al-Al{sub 2}O{sub 3} composites formed in situ during consolidation of ultrafine Al powders: Effect of the powder surface area

Energy Technology Data Exchange (ETDEWEB)

Balog, Martin, E-mail: martin.balog@savba.sk [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Bratislava (Slovakia); Simancik, Frantisek [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Bratislava (Slovakia); Walcher, Martin; Rajner, Walter [NMD - New Materials Development GmbH, St. Pantaleon (Austria); Poletti, Cecilia [Institute of Materials Science and Welding, Graz University of Technology, Kopernikusgasse 24/I, A8010 Graz (Austria)

2011-11-25

Highlights: {yields} 25 gas atomised Al 99.5% powders with particle size <10 {mu}m were hot extruded. {yields} The strength of compacts was closely related to powder surface area. {yields} Grain boundary strengthening was enhanced by the presence of in situ Al{sub 2}O{sub 3} dispersoids. {yields} Compacts showed good thermal stability due to grain pinning of Al{sub 2}O{sub 3} dispersoids. - Abstract: Twenty-five samples of commercially available, gas-atomised Al (99.5%) powders with particle sizes <10 {mu}m were hot extruded into Al-Al{sub 2}O{sub 3} composites formed in situ during extrusion. The effect of particle size, surface area, oxygen content and atomisation atmosphere of the powder on the microstructure and mechanical properties of the extruded compacts were studied by Brunauer, Emmett, Teller (BET) analysis, hot gas extraction, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and tensile tests. Thermal stability of the compacts and the individual strengthening mechanisms operating in the compacts were discussed. It was found that the properties of the compacts stemmed from the extraordinary grain boundary strengthening effect of the ultrafine-grained compacts due to their microstructures. The efficiency of the grain boundary strengthening was significantly enhanced by the presence of nano-metric Al{sub 2}O{sub 3} dispersoids introduced in situ. The strength of the compacts was closely related to the surface area of the powder particles. In addition, the entrapped gasses and chemically bonded humidity had a negative effect on the mechanical properties of the compacts.

Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

International Nuclear Information System (INIS)

Sioh, E L; Tok, A I Y

2013-01-01

In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

Peculiarities of formation and sintering of fine dispersed molybdenum powders

International Nuclear Information System (INIS)

Kalamazov, R.U.; Pak, V.I.; Tsvetkov, Yu.V.; Lem, I.N.

1989-01-01

Pressing of fine dispersed Mo powders sintering of compacts in H 2 and vacuum is studied. It is shown that powder preannealing at 600 deg C in H 2 for 2 hours is necessary for formation of dense sintered compacts. Qualitatively choice of pressing conditions is possible when using electron-positron annihilation method. Peculiarities of compacting and sintering of fine- and coarse-dispersed powder mixtures are considered. The obtained results are discussed from the view point of sintering recrystallization mechanism

Pure-iron/iron-based-alloy hybrid soft magnetic powder cores compacted at ultra-high pressure

Science.gov (United States)

Saito, Tatsuya; Tsuruta, Hijiri; Watanabe, Asako; Ishimine, Tomoyuki; Ueno, Tomoyuki

2018-04-01

We developed Fe/FeSiAl soft magnetic powder cores (SMCs) for realizing the miniaturization and high efficiency of an electromagnetic conversion coil in the high-frequency range (˜20 kHz). We found that Fe/FeSiAl SMCs can be formed with a higher density under higher compaction pressure than pure-iron SMCs. These SMCs delivered a saturation magnetic flux density of 1.7 T and iron loss (W1/20k) of 158 kW/m3. The proposed SMCs exhibited similar excellent characteristics even in block shapes, which are closer to the product shapes.

Pure-iron/iron-based-alloy hybrid soft magnetic powder cores compacted at ultra-high pressure

Directory of Open Access Journals (Sweden)

Tatsuya Saito

2018-04-01

Full Text Available We developed Fe/FeSiAl soft magnetic powder cores (SMCs for realizing the miniaturization and high efficiency of an electromagnetic conversion coil in the high-frequency range (∼20 kHz. We found that Fe/FeSiAl SMCs can be formed with a higher density under higher compaction pressure than pure-iron SMCs. These SMCs delivered a saturation magnetic flux density of 1.7 T and iron loss (W1/20k of 158 kW/m3. The proposed SMCs exhibited similar excellent characteristics even in block shapes, which are closer to the product shapes.

Durability Properties of Self Compacting Concrete containing Fly ash, Lime powder and Metakaolin

Directory of Open Access Journals (Sweden)

Rizwan Ahmad Khan

2016-01-01

Full Text Available This paper investigates the durability properties of Self-compacting concrete (SCC, with different amounts of fly ash (FA, lime powder (LP and metakaolin (MK. A total of 6 mixes were prepared that have a constant water-binder ratio (w/b of 0.41 and superplasticizer dosage of 1% by weight of cement. In addition to compressive strength, the durability properties of SCC mixes were determined by means of Initial surface absorption test (ISAT and Capillary suction test. The test results indicated that the durability properties of the mixes appeared to be very dependent on the type and amount of the mineral admixture used; the mixes containing MK were found to have considerably higher permeability resistance. Good co-relation between strength and absorption were achieved.

Using compression calorimetry to characterize powder compaction behavior of pharmaceutical materials.

Science.gov (United States)

Buckner, Ira S; Friedman, Ross A; Wurster, Dale Eric

2010-02-01

The process by which pharmaceutical powders are compressed into cohesive compacts or tablets has been studied using a compression calorimeter. Relating the various thermodynamic results to relevant physical processes has been emphasized. Work, heat, and internal energy change values have been determined with the compression calorimeter for common pharmaceutical materials. A framework of equations has been proposed relating the physical processes of friction, reversible deformation, irreversible deformation, and inter-particle bonding to the compression calorimetry values. The results indicate that irreversible deformation dominated many of the thermodynamic values, especially the net internal energy change following the compression-decompression cycle. The relationships between the net work and the net heat from the complete cycle were very clear indicators of predominating deformation mechanisms. Likewise, the ratio of energy stored as internal energy to the initial work input distinguished the materials according to their brittle or plastic deformation tendencies. (c) 2009 Wiley-Liss, Inc. and the American Pharmacists Association.

Sawdust Ash as Powder Material for Self-Compacting Concrete Containing Naphthalene Sulfonate

Directory of Open Access Journals (Sweden)

Augustine U. Elinwa

2014-01-01

Full Text Available Tests are carried out to determine the fluidity of Ashaka Portland cement paste and its compatibility with sawdust ash (SDA as powder material for self-compacting cement (SCC mixtures. Results of the investigation showed that saturation was achieved at w/c ratios of 0.4 and 0.42, at dosages of naphthalene sulfonate superplasticizers of 3.5% and 2%, respectively. The optimum replacement level for the SCC mixture was 10 wt.% of cement by SDA and 2% of the superplasticizer dosage. The achieved spread and flow time were 26 cm and 8 seconds and are within the specified range of 24 cm to 26 cm and 7 to 11 seconds, respectively. Statistical inference showed that the mix, w/c, and the interaction between the mix and w/c ratio are significant.

Development of nano-structured silicon carbide ceramics: from synthesis of the powder to sintered ceramics; Elaboration de ceramiques nanostructurees en carbure de silicium: de la synthese de la poudre a la ceramique frittee

Energy Technology Data Exchange (ETDEWEB)

Reau, A.

2008-12-15

The materials used inside future nuclear reactors will be subjected to very high temperature and neutrons flux. Silicon carbide, in the form of SiC{sub f}/SiC nano-structured composite is potentially interesting for this type of application. It is again necessary to verify the contribution of nano-structure on the behaviour of this material under irradiation. To verify the feasibility and determine the properties of the matrix, it was envisaged to produce it by powder metallurgy from SiC nanoparticles. The objective is to obtain a fully dense nano-structured SiC ceramic without additives. For that, a parametric study of the phases of synthesis and agglomeration was carried out, the objective of which is to determine the active mechanisms and the influence of the key parameters. Thus, studying the nano-powder synthesis by laser pyrolysis allowed to produce, with high production rates, homogeneous batches of SiC nanoparticles whose size can be adjusted between 15 and 90 nm. These powders have been densified by an innovating method: Spark Plasma Sintering (SPS). The study and the optimization of the key parameters allowed the densification of silicon carbide ceramic without sintering aids while preserving the nano-structure of material. The thermal and mechanical properties of final materials were studied in order to determine the influence of the microstructure on their properties. (author)

Application of Pre-coated Microfiltration Ceramic Membrane with Powdered Activated Carbon for Natural Organic Matter Removal from Secondary Wastewater Effluent

KAUST Repository

Kurniasari, Novita

2012-12-01

Ceramic membranes offer more advantageous performances than conventional polymeric membranes. However, membrane fouling caused by Natural Organic Matters (NOM) contained in the feed water is still become a major problem for operational efficiency. A new method of ceramic membrane pre-coating with Powdered Activated Carbon (PAC), which allows extremely contact time for adsorbing aquatic contaminants, has been studied as a pre-treatment prior to ceramic microfiltration membrane. This bench scale study evaluated five different types of PAC (SA Super, G 60, KCU 6, KCU 8 and KCU 12,). The results showed that KCU 6 with larger pore size was performed better compared to other PAC when pre-coated on membrane surface. PAC pre-coating on the ceramic membrane with KCU 6 was significantly enhance NOM removal, reduced membrane fouling and improved membrane performance. Increase of total membrane resistance was suppressed to 96%. The removal of NOM components up to 92%, 58% and 56% for biopolymers, humic substances and building blocks, respectively was achieved at pre-coating dose of 30 mg/l. Adsorption was found to be the major removal mechanism of NOM. Results obtained showed that biopolymers removal are potentially correlated with enhanced membrane performance.

Study on Metal Microfilter Coated with Ceramics by Using Plasma Thermal Spray Method

International Nuclear Information System (INIS)

Song, In Gyu; Shin, Hyun Myung; Choi, Hae Woon; Lee, Young Min

2011-01-01

This research was performed on a microfilter made of a hybrid material (ceramic + metal) that was coated with ceramics on the metal-filter surface by using the thermal spray method. The ceramic powders used were Al 2 O 3 +40TiO 2 powder with a particle size of 20 μm and Al 2 O 3 (98%+)powder with a particle size of 45 μm. The metal filters were filter-grade 20 μm, 30 μm, and 50 μm sintered metal powder filters (SIKA-R 20 IS, 30 IS, 50 IS: Sinter Metals Filters) and filter-grade 75 μm sintered mesh filter with five layers. Ceramic-coated filters that were coated using the thermal spray method had a great influence on powder material, particle size, and coating thickness. However, these filters showed a fine performance when used as micro-filters

Study on Metal Microfilter Coated with Ceramics by Using Plasma Thermal Spray Method

Energy Technology Data Exchange (ETDEWEB)

Song, In Gyu; Shin, Hyun Myung; Choi, Hae Woon [Keimyung University, Daegu (Korea, Republic of); Lee, Young Min [Korea Polytechincs VI, Daegu (Korea, Republic of)

2011-09-15

This research was performed on a microfilter made of a hybrid material (ceramic + metal) that was coated with ceramics on the metal-filter surface by using the thermal spray method. The ceramic powders used were Al{sub 2}O{sub 3}+40TiO{sub 2} powder with a particle size of 20 {mu}m and Al{sub 2}O{sub 3} (98%+)powder with a particle size of 45 {mu}m. The metal filters were filter-grade 20 {mu}m, 30 {mu}m, and 50 {mu}m sintered metal powder filters (SIKA-R 20 IS, 30 IS, 50 IS: Sinter Metals Filters) and filter-grade 75 {mu}m sintered mesh filter with five layers. Ceramic-coated filters that were coated using the thermal spray method had a great influence on powder material, particle size, and coating thickness. However, these filters showed a fine performance when used as micro-filters.

The compaction and sintering of UO_2-Zr cermet pellets

International Nuclear Information System (INIS)

Tri Yulianto; Meniek Rachmawati; Etty Mutiara

2013-01-01

An innovative fuel pellet of UO_2-Zr cermet has been developed to improve thermal conductivity of UO_2 pellet by adding small amount Zr metal in to UO_2 matrix below 10 % weight. Zirconium powder will serve for the creation of bridges or web structure during compaction and will effectively reduce contact between of UO_2 particles. Based on the theory of phase equilibrium of metals-metal oxides-ceramic, this fabrication technique may produce UO_2 pellets containing continuous metal channel on the grain boundary of UO_2 through sintering in a reduction atmosphere. The fabrication was done by varying process parameters of mixing and compaction. Characterisation of UO_2-Zr cermet pellet involved visual test, dimensional and density measurement, and ceramography test. This advanced cermet fabrication technology may address common issue with cermet fuels such as microstructure with continuous metal channel structure in the UO_2 matrix, which is more effectively than the commonly accepted microstructure involving fraction of UO_2 pellet by standard fabrication route. (author)

Crystallite-growth, phase transition, magnetic properties, and sintering behaviour of nano-CuFe2O4 powders prepared by a combustion-like process

International Nuclear Information System (INIS)

Köferstein, Roberto; Walther, Till; Hesse, Dietrich; Ebbinghaus, Stefan G.

2014-01-01

The synthesis of nano-crystalline CuFe 2 O 4 powders by a combustion-like process is described herein. Phase formation and evolution of the crystallite size during the decomposition process of a (CuFe 2 )—precursor gel were monitored up to 1000 °C. Phase-pure nano-sized CuFe 2 O 4 powders were obtained after reaction at 750 °C for 2 h resulting in a crystallite size of 36 nm, which increases to 96 nm after calcining at 1000 °C. The activation energy of the crystallite growth process was calculated as 389 kJ mol −1 . The tetragonal⇄cubic phase transition occurs between 402 and 419 °C and the enthalpy change (ΔH) was found to range between 1020 and 1229 J mol −1 depending on the calcination temperature. The optical band gap depends on the calcination temperature and was found between 2.03 and 1.89 eV. The shrinkage and sintering behaviour of compacted powders were examined. Dense ceramic bodies can be obtained either after conventional sintering at 950 °C or after a two-step sintering process at 800 °C. Magnetic measurements of both powders and corresponding ceramic bodies show that the saturation magnetization rises with increasing calcination-/sintering temperature up to 49.1 emu g −1 (2.1 µ B fu −1 ), whereas the coercivity and remanence values decrease. - Graphical abstract: A cheap one-pot synthesis was developed to obtain CuFe 2 O 4 nano-powders with different crystallite sizes (36–96 nm). The optical band gaps, phase transition temperatures and enthalpies were determined depending on the particle size. The sintering behaviour of nano CuFe 2 O 4 was studied in different sintering procedures. The magnetic behaviour of the nano-powders as well as the corresponding ceramic bodies were investigated. - Highlights: • Eco-friendly and simple synthesis for nano CuFe 2 O 4 powder using starch as polymerization agent. • Monitoring the phase evolution and crystallite growth kinetics during the synthesis. • Determination of the optical band gap

Hydrothermal synthesis of fine oxide powders

Indian Academy of Sciences (India)

Unknown

Inorganic powders are among the most important factors in many fields of materials such as ceramics, catalysts, medicines, food, etc. There are many papers and books related to powders preparation by many authors (Veale. 1972; Kato and Yamaguchi 1983; Vincenzini 1983;. Brinker et al 1984; Johnson Jr. 1987; Messing ...

Fiscal 2000 survey report. Basic research on hot molding of amorphous ceramics; 2000 nendo amorphous netsukan ceramics seikeiho ni kansuru kiso kenkyu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Experiments were conducted on the plasticity processing of heat resistant ceramics making use of the viscous deformation of amorphous ceramics in the supercooled liquid temperature domain. Concerning the preparation of powder of amorphous ceramics, the plasma rotating electrode method of Institute for Materials Research, Tohoku University, was employed, and a bamboo leaf shaped amorphous flake was successfully fabricated by increasing the arc discharge current. In a search of texture easy to turn amorphous, it was observed that Al{sub 2}O{sub 3}-La{sub 2}O{sub 3} had a supercooled liquid domain of as large as 70K, and this enabled a conclusion that it was a promising candidate for hot molding in a supercooled liquid domain. In an experiment of molding in a supercooled liquid domain, Al{sub 2}O{sub 3}-Gd{sub 2}O{sub 3} was used in a press molding process. As the result, a compact bulk mold was obtained in a temperature domain far lower than in the case of conventional sintering. Crystallization had already advanced in all the molds experimentally fabricated by press molding, and this disabled a study of characteristics to be exhibited by an amorphous mold, but it was found that they had a compressive strength of approximately 1,800MPa. (NEDO)

Ceramic injection molding

International Nuclear Information System (INIS)

Agueda, Horacio; Russo, Diego

1988-01-01

Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

Reuse of scrap of Al and steel SAE 1045 in metal composite as alternative of recycling route powder metallurgy

International Nuclear Information System (INIS)

Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

2009-01-01

Full text: The process of powder metallurgy in the production of parts through application of pressure on the selected ceramic or metal powders, which are subjected to a temperature of sintering for to occur consolidation of the components. The metal-mechanical industry is responsible for the generation of inputs from their manufacturing processes. This work aims to re-use of chips of Al and SAE 1045 steel by powder metallurgy of this is a viable and effective. This work is in the manufacture of a composite using Al 6060 metal matrix and steel 1045 as reinforcement (30%, 40%, 50%), under different compaction pressures (250MPa, 400MPa and 600MPa), analyzing the influence of compressibility in hardness of the compressed. The samples were sintered at a temperature of 500 ° C in an oven using resistive atmosphere of hydrogen for 45 minutes. After the procedures of the powder metallurgy technique were analyzed of the optical microscopy, x-ray diffraction, MEV and Rockwell hardness, which was found to be evaluated as not diffusibility between the steel and aluminum. (author)

SnO{sub 2}{sup *}CoO ceramic obtained by microwave sintering; Ceramicas de SnO{sub 2} {sup *}CoO obtidas por sinterizacao microondas

Energy Technology Data Exchange (ETDEWEB)

Bordignon, M.A.N; Moura, F.; Zaghete, M.A.; Varela, J.A.; Perazolli, L. [Universidade Estadual Paulista (UNESP), Araraquara, SP (Brazil). Chemistry Institute. Dept. de Biochemistry and Technological Chemistryl

2009-07-01

This work consists in the sintering study of CoO doped SnO{sub 2} using microwave sintering oven and silicon carbide as a susceptor. The powders were obtained by dry oxides mixture and conformed in cylindrical shapes with 6mmx8mm and green density to 60%. Then the compacts were sintering up to 1.050 deg C, using heating rate of 50 deg C/min and isotherm up to 30min. The densities obtained were above 95% for both techniques. It was observed that occurred a temperature reducing of 400 deg C and time reducing of 210min to obtain the same densities, when was used the microwave oven without the phenomena of thermal runaway. So the sintered compacts were accomplished using DRX and SEM. It was made the electrical characterization (current x voltage) and it was found to have great potential in the production of dense ceramic-based SnO{sub 2} with low resistivity to obtain electro-ceramic devices. (author)

Research into properties of wear resistant ceramic metal plasma coatings

Science.gov (United States)

Ivancivsky, V. V.; Skeeba, V. Yu; Zverev, E. A.; Vakhrushev, N. V.; Parts, K. A.

2018-03-01

The study considers one of the promising ways to improve the quality of wear resistant plasma ceramic coatings by implementing various powder mixtures. The authors present the study results of the nickel-ceramic and cobalt-ceramic coating properties and describe the specific character of the investigated coatings composition. The paper presents the results of the coating microhardness, chemical and adhesive strength studies. The authors conducted wear resistance tests of composite coatings in comparison with the plasma coatings of initial powder components.

New ceramics containing dispersants for improved fracture toughness

Science.gov (United States)

Nevitt, M.V.; Aldred, A.T.; Chan, Sai-Kit

1985-07-01

The invention is a ceramic composition containing a new class of dispersant for hindering crack propagation by means of one or more energy-dissipative mechanisms. The composition is composed of a ceramic matrix with dispersed particles of a transformation-prone rare-earth niobate, tantalate or mixtures of these with each other and/or with a rare-earth vanadate. The dispersants, having a generic composition tRBO/sub 4/, where R is a rare-earth element, B if Nb or Ta and O is oxygen, are mixed in powder form with a powder of the matrix ceramic and sintered to produce a ceramic form or body. The crack-hindering mechanisms operates to provide improved performance over a wide range of temperature and operating conditions.

Fabrication of transparent ceramics using nanoparticles

Science.gov (United States)

Cherepy, Nerine J; Tillotson, Thomas M; Kuntz, Joshua D; Payne, Stephen A

2012-09-18

A method of fabrication of a transparent ceramic using nanoparticles synthesized via organic acid complexation-combustion includes providing metal salts, dissolving said metal salts to produce an aqueous salt solution, adding an organic chelating agent to produce a complexed-metal sol, heating said complexed-metal sol to produce a gel, drying said gel to produce a powder, combusting said powder to produce nano-particles, calcining said nano-particles to produce oxide nano-particles, forming said oxide nano-particles into a green body, and sintering said green body to produce the transparent ceramic.

Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

Science.gov (United States)

Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

2018-03-01

This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

(YSZ) powders

Indian Academy of Sciences (India)

Unknown

109–114. © Indian Academy of Sciences. 109 ... Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085, India .... pensions of 900°C calcined YSZ powders. .... The sintered density data of the compacts (sintered at.

Swelling of radiation-cured polymer precursor powder for silicon carbide by pyrolysis

Directory of Open Access Journals (Sweden)

Akinori Takeyama

2015-12-01

Full Text Available Ceramic yield, density, volume change and pore size distribution were measured for radiation- and thermally cured PCS powder when they were pyrolyzed in the temperature range of 673–973 K. Higher ceramic yield was obtained for radiation-cured powder due to smaller amount of evolved gas. Temperature dependence of volume change and the total pore volume show that the formation and disappearance of pores in the powders were determined by the volume shrinkage and evolution of decomposed gases. Volume shrinkage narrowed the pore size distribution for radiation-cured powder. For thermally cured powder, the narrowing of size distribution was disturbed by aggregated pores. Smaller amount of evolved gas from radiation-cured powder relative to thermally cured powder prevented the aggregation of pores and provided the narrow size distribution.

Technological investigation for producing UO2 powder from ADU by using rotary furnace

International Nuclear Information System (INIS)

Pham Duc Thai; Ngo Trong Hiep; Dam Van Tien; Vu Quang Chat; Nguyen Duy Lam; Ngo Xuan Hung; Ngo Quang Hien; Tran Duy Hai; Nguyen Van Sinh

2003-01-01

Uranium dioxide powder UO 2 is main material for producing UO 2 fuel ceramic pellets. The technical characteristics of UO 2 powder directly affect on mechanical and physical characteristics of UO 2 fuel ceramic pellets. Project titled 'Technological investigation for producing UO 2 powder from ADU by using rotary furnace' with the code number BO/01/03-06 for two years 2001 and 2002, on purpose to step by step perfect the technology and equipments for producing UO 2 powder, that is as nuclear fuel. This UO 2 powder may be good material for producing UO 2 fuel ceramic pellets. The results had been achieved as follows: 1. Study on the perfection of the reduction process U 3 O 8 to UO 2 in the gas mixture of 3H 2 + N 2 in inactive condition. 2. Study, design and production of active device system called rotary furnace for manufacturing UO 2 powder from ADU. 3. Study on 4 steps of technology process: drying, calcination, reduction and stabilization of UO 2 powder in the system of rotary furnace from which obtained UO 2 with technical characteristics meeting basic criteria of UO 2 fuel powder. (author)

Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

Energy Technology Data Exchange (ETDEWEB)

Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

2005-07-01

Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

Effect of Pressurizing during Compaction and Sintering on the Formation of Reaction-Bonded SiC–Ti{sub 3}SiC{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Kim, Sun-Han; Jung, Yang-Il; Rhee, Young-Woo; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [LWR Fuel Technology Division, KAERI, Daejeon (Korea, Republic of)

2016-05-15

A reaction-bonded SiC-Ti{sub 3}SiC{sub 2} ceramic composite was produced for use in a ceramic-metal composite cladding tube. The diffusion reaction between TiC and Si was investigated with respect to process pressure. The mole-fraction of TiC and Si was controlled to be 3:2 to obtain a Ti{sub 3}SiC{sub 2} phase in the ceramic composite. Sintering was conducted at 1450 °C where TiC particles could react with melted Si. SiC ceramic composites consisting of Ti{sub 3}SiC{sub 2} and TiSi{sub 2} matrix phases were obtained. The formation of the constituent phases was strongly related to the processing pressure. The number of second phases in the SiC-Ti{sub 3}SiC{sub 2} composite was controlled by adjusting the processing pressure. When the powder compacts were not pressurized, no Ti{sub 3}SiC{sub 2} phase was formed. However, the Ti{sub 3}SiC{sub 2} phase was formed under pressurizing during compaction and/or sintering. The higher the pressure the higher the purity of SiC-Ti{sub 3}SiC{sub 2}. The dual-phased SiC-Ti{sub 3}SiC{sub 2} composite, however, revealed the decreased resistance to high-temperature oxidation. It is suggested that the incorporation of TiSi{sub 2} in the composite increases the oxidation resistance as well as mechanical property.

Phase transitions of sodium niobate powder and ceramics, prepared by solid state synthesis

Science.gov (United States)

Koruza, J.; Tellier, J.; Malič, B.; Bobnar, V.; Kosec, M.

2010-12-01

Phase transitions of sodium niobate, prepared by the solid state synthesis method, were examined using dielectric measurements, differential scanning calorimetry, and high temperature x-ray diffraction, in order to contribute to the clarification of its structural behavior below 400 °C. Four phase transitions were detected in the ceramic sample using dielectric measurements and differential scanning calorimetry and the obtained temperatures were in a good agreement with previous reports for the transitions of the P polymorph. The anomaly observed by dielectric measurements in the vicinity of 150 °C was frequency dependent and could be related to the dynamics of the ferroelectric nanoregions. The phase transitions of the as-synthesized NaNbO3 powder were investigated using differential scanning calorimetry and high temperature x-ray diffraction. The results show the existence of the Q polymorph at room temperature, not previously reported for the powder, which undergoes a transition to the R polymorph upon heating through a temperature region between 265 and 326.5 °C. This transition is mainly related to the displacement of Na into a more symmetric position and a minor change in the tilting system. The structures at room temperature, 250, 300, and 420 °C were refined by the Rietveld method and the evolution of the tilting system of the octahedral network and cationic displacement are reported.

Phase transitions of sodium niobate powder and ceramics, prepared by solid state synthesis

International Nuclear Information System (INIS)

Koruza, J.; Tellier, J.; Malic, B.; Bobnar, V.; Kosec, M.

2010-01-01

Phase transitions of sodium niobate, prepared by the solid state synthesis method, were examined using dielectric measurements, differential scanning calorimetry, and high temperature x-ray diffraction, in order to contribute to the clarification of its structural behavior below 400 deg. C. Four phase transitions were detected in the ceramic sample using dielectric measurements and differential scanning calorimetry and the obtained temperatures were in a good agreement with previous reports for the transitions of the P polymorph. The anomaly observed by dielectric measurements in the vicinity of 150 deg. C was frequency dependent and could be related to the dynamics of the ferroelectric nanoregions. The phase transitions of the as-synthesized NaNbO 3 powder were investigated using differential scanning calorimetry and high temperature x-ray diffraction. The results show the existence of the Q polymorph at room temperature, not previously reported for the powder, which undergoes a transition to the R polymorph upon heating through a temperature region between 265 and 326.5 deg. C. This transition is mainly related to the displacement of Na into a more symmetric position and a minor change in the tilting system. The structures at room temperature, 250, 300, and 420 deg. C were refined by the Rietveld method and the evolution of the tilting system of the octahedral network and cationic displacement are reported.

Development of Composite for Thermal Barriers Reinforced by Ceramic Fibers

Directory of Open Access Journals (Sweden)

Ondřej Holčapek

2018-01-01

Full Text Available The paper introduces the development process of fiber-reinforced composite with increased resistance to elevated temperatures, which could be additionally increased by the hydrothermal curing. However, production of these composites is extremely energy intensive, and that is why the process of the design reflects environmental aspects by incorporation of waste material—fine ceramic powder applied as cement replacement. Studied composite materials consisted of the basalt aggregate, ceramic fibers applied up to 8% by volume, calcium-aluminous cement (CAC, ceramic powder up to 25% by mass (by 5% as cement replacement, plasticizer, and water. All studied mixtures were subjected to thermal loading on three thermal levels: 105°C, 600°C, and 1000°C. Experimental assessment was performed in terms of both initial and residual material properties; flow test of fresh mixtures, bulk density, compressive strength, flexural strength, fracture energy, and dynamic modulus of elasticity were investigated to find out an optimal dosage of ceramic fibers. Resulting set of composites containing 4% of ceramic fibers with various modifications by ceramic powder was cured under specific hydrothermal condition and again subjected to elevated temperatures. One of the most valuable benefits of additional hydrothermal curing of the composites lies in the higher residual mechanical properties, what allows successful utilization of cured composite as a thermal barrier in civil engineering. Mixtures containing ceramic powder as cement substitute exhibited after hydrothermal curing increase of residual flexural strength about 35%; on the other hand, pure mixture exhibited increase up to 10% even higher absolute values.

Shock wave fabricated ceramic-metal nozzles

NARCIS (Netherlands)

Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

1999-01-01

Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

Zirconia toughened ceramics for heat engine applications

International Nuclear Information System (INIS)

Rossi, G.A.; Blum, J.B.; Manwiller, K.E.; Knapp, C.E.

1986-01-01

Three classes of zirconia toughened ceramics (ZTC) were studied, i.e. Mg-PSZ (MgO-partially stabilized zirconia), Y-TZP (Y/sub 2/O/sub 3/-tetragonal zirconia polycrystals) and ZTA (zirconia toughened alumina). The main objective was to improve the high temperature strength and toughness, which are not satisfactory in the ''state of the art'' ZTC materials. Powders prepared by melting/rapid solidification and by chemical routes were used. The green parts were made by both dry and wet shape forming methods. Fine grained Mg-PSZ ceramics with unique microstructures were produced using the rapidly solidified powders. The Y-TZP materials were improved mainly through microstructure control and by addition of alpha alumina as a dispersed phase. Preliminary results on ZTA ceramics made with the rapidly solidified powders were also obtained. It is concluded that the Al/sub 2/O/sub 3//Y-TZP composites offer a good chance of meeting the program objectives

Crystallization behaviors and seal application of basalt based glass-ceramics

Science.gov (United States)

Ateş, A.; Önen, U.; Ercenk, E.; Yılmaz, Ş.

2017-02-01

Basalt based glass-ceramics were prepared by conventional melt-quenching technique and subsequently converted to glass-ceramics by a controlled nucleation and crystallization process. Glass materials were obtained by melt at 1500°C and quenched in cold water. The powder materials were made by milling and spin coating. The powders were applied on the 430 stainless steel interconnector material, and heat treatment was carried out. The interface characteristics between the glass-ceramic layer and interconnector were investigated by using X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The results showed that the basalt base glass-ceramic sealant material exhibited promising properties to use for SOFC.

Oxidized Metal Powders for Mechanical Shock and Crush Safety Enhancers; TOPICAL

International Nuclear Information System (INIS)

GARINO, TERRY J.

2002-01-01

The use of oxidized metal powders in mechanical shock or crush safety enhancers in nuclear weapons has been investigated. The functioning of these devices is based on the remarkable electrical behavior of compacts of certain oxidized metal powders when subjected to compressive stress. For example, the low voltage resistivity of a compact of oxidized tantalum powder was found to decrease by over six orders of magnitude during compaction between 1 MPa, where the thin, insulating oxide coatings on the particles are intact, to 10 MPa, where the oxide coatings have broken down along a chain of particles spanning the electrodes. In this work, the behavior of tantalum and aluminum powders was investigated. The low voltage resistivity during compaction of powders oxidized under various conditions was measured and compared. In addition, the resistivity at higher voltages and the dielectric breakdown strength during compaction were also measured. A key finding was that significant changes in the electrical properties persist after the removal of the stress so that a mechanical shock enhancer is feasible. This was verified by preliminary shock experiments. Finally, conceptual designs for both types of enhancers are presented

Biaxially textured articles formed by powder metallurgy

Science.gov (United States)

Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

2003-08-05

A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of ternary mixtures consisting of: Ni powder, Cu powder, and Al powder, Ni powder, Cr powder, and Al powder; Ni powder, W powder and Al powder; Ni powder, V powder, and Al powder; Ni powder, Mo powder, and Al powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

The usage of ceramics in the manufacture of the lining of temperature sensors for the oil industry; Utilizacao de ceramica para encapsulamento de sensores de temperatura na industria petrolifera

Energy Technology Data Exchange (ETDEWEB)

Domingues, R.O.; Yadava, Y.P.; Sanguinetti Ferreira, R.A., E-mail: rebeka.oliveira@yahoo.com.br, E-mail: yadava@ufpe.br, E-mail: ricardo.sanguinetti@pq.cnpq.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

2014-07-01

In the oil production, many types of sensors are used in order to monitor some important parameters such as temperature, pressure and flow. These sensors are subjected to harsh operating conditions. Therefore they must present an inert and stable behavior in these conditions. The temperature sensors that are more suited to the oil industry are the Temperature Detectors by Resistance (TDR), because they have high accuracy and wide temperature range. Usually these devices are built with metals as detectors of temperature by encapsulated resistance in inert ceramics. The main objective of this research is to produce new ceramics of a Ca{sub 2}AlZrO{sub 5,5} cubic complex perovskite structure for the encapsulation of temperature sensors. The stoichiometric amounts of the constituent chemicals, with a high degree of purity, are homogenized, through a solid state reaction in a high energy ball mill. They are then compacted by uniaxial pressing and calcined at 1200°C for 24 hours. Soon after, the tablet is crushed giving place to a ceramic powder and the analysis of X-ray diffraction is performed. According to the sintering behavior of the ceramic powder, the microstructure and the homogeneity are studied by the Scanning Electron Microscopy. The results are presented in terms of the potential of this ceramic for applications as components of temperature sensors. (author)

[Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

Science.gov (United States)

Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

2001-06-01

This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

Alumina-zirconium ceramics synthesis by selective laser sintering/melting

International Nuclear Information System (INIS)

Shishkovsky, I.; Yadroitsev, I.; Bertrand, Ph.; Smurov, I.

2007-01-01

In the present paper, porous refractory ceramics synthesized by selective laser sintering/melting from a mixture of zirconium dioxide, aluminum and/or alumina powders are subjected to optical metallography and X-ray analysis to study their microstructure and phase composition depending on the laser processing parameters. It is shown that high-speed laser sintering in air yields ceramics with dense structure and a uniform distribution of the stabilizing phases. The obtained ceramic-matrix composites may be used as thermal and electrical insulators and wear resistant coating in solid oxide fuel cells, crucibles, heating elements, medical tools. The possibility to reinforce refractory ceramics by laser synthesis is shown on the example of tetragonal dioxide of zirconium with hardened micro-inclusion of Al 2 O 3 . By applying finely dispersed Y 2 O 3 powder inclusions, the type of the ceramic structure is significantly changed

An Experiment on the Carbonization of Fuel Compact Matrix Graphite for HTGR

International Nuclear Information System (INIS)

Lee, Young Woo; Kim, Joo Hyoung; Cho, Moon Sung

2012-01-01

The fuel element for HTGR is manufactured by mixing coated fuel particles with matrix graphite powder and forming into either pebble type or cylindrical type compacts depending on their use in different HTGR cores. The coated fuel particle, the so-called TRISO particle, consists of 500-μm spherical UO 2 particles coated with the low density buffer Pyrolytic Carbon (PyC) layer, the inner and outer high density PyC layer and SiC layer sandwiched between the two inner and outer PyC layers. The coated TRISO particles are mixed with a properly prepared matrix graphite powder, pressed into a spherical shape or a cylindrical compact, and finally heat-treated at about 1800 .deg. C. These fuel elements can have different sizes and forms of compact. The basic steps for manufacturing a fuel element include preparation of graphite matrix powder, over coating the fuel particles, mixing the fuel particles with a matrix powder, carbonizing green compact, and the final high-temperature heat treatment of the carbonized fuel compact. The carbonization is a process step where the binder that is incorporated during the matrix graphite powder preparation step is evaporated and the residue of the binder is carbonized during the heat treatment at about 1073 K, In order to develop a fuel compact fabrication technology, and for fuel matrix graphite to meet the required material properties, it is of extreme importance to investigate the relationship among the process parameters of the matrix graphite powder preparation, fabrication parameters of fuel element green compact and the carbonization condition, which has a strong influence on further steps and the material properties of fuel element. In this work, the carbonization behavior of green compact samples prepared from the matrix graphite powder mixtures with different binder materials was investigated in order to elucidate the behavior of binders during the carbonization heat treatment by analyzing the change in weight, density and its

Compaction and flow of cohesive granular media assisted by vibrations: application to filling press molds

International Nuclear Information System (INIS)

Mathonnet, Jean-Eric

2016-01-01

In the framework of the ASTRID project, the nuclear fuel production process by powder metallurgy, for Fast Neutron Reactors, is revisited in order to be simplified. In particular, we seek to remove the mechanical granulation step of the powder which gives a good flow behavior during the filling of press molds. The aim is to reach a spontaneous and quick powder flow through a hole in which the powder does not flow without external energy. Furthermore, the powder alternates between flow phases during the filling of press molds, and non-flow phases during the compaction and ejection of the pellet. We hence apply horizontal vibrations to ensure the flow of the powder through the press mold. The vibrations help the powder to flow and increase the production rates. However, they have the disadvantage to compact the powder and delay the future flows, during the non-flow phases. The art of filling the press mold assisted by vibrations is to master/control the ambivalent nature of the vibrations. The remarkable packing fraction evolution of actinides powders, during the non-flow phases, allows us to define a simple 1D stochastic model to understand the compaction kinetics. The comparison of the stochastic model with the empirical compaction laws found in the literature helps us to identify the physical meaning of fitting parameters proposed by the empirical models. Furthermore, we have also proposed a new compaction law with two-stretched exponentials. This new law not only reflects the compaction kinetics of actinides powders, but also of all the compaction data we found in the literature. (author) [fr

Self-compacting concrete containing different powders at elevated temperatures - Mechanical properties and changes in the phase composition of the paste

International Nuclear Information System (INIS)

Bakhtiyari, S.; Allahverdi, A.; Rais-Ghasemi, M.; Zarrabi, B.A.; Parhizkar, T.

2011-01-01

Fire resistance of self-compacting concretes (SCC) containing limestone and quartz powders, with two different compressive strengths, were evaluated and compared with normal concretes (NC). The residual mechanical strengths of the mixes at different temperatures were measured. The changes in the phase composition of the cement pastes at high temperatures were examined with thermal analysis and X-ray diffractometry methods. The SCC mixes showed a higher susceptibility to spalling at high temperatures but the NC mixes suffered much more from loss of the mechanical strengths. Both the powder types and the compressive strength notably influenced the fire behavior of the SCC. The quartz powder accelerated the hydration of the SCC cement paste at high temperatures, up to 500 o C. However, the quartz-contained SCC showed the highest risk of spalling among all the mixes. The results showed that the thermal analysis could be a useful device for evaluating the fire behavior of building materials.

Self-compacting concrete containing different powders at elevated temperatures - Mechanical properties and changes in the phase composition of the paste

Energy Technology Data Exchange (ETDEWEB)

Bakhtiyari, S., E-mail: bakhtiyari@bhrc.ac.ir [School of Chemical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Allahverdi, A., E-mail: ali.allahverdi@iust.ac.ir [Cement Research Center, School of Chemical Engineering, Iran University of Science and Technology, Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); Rais-Ghasemi, M., E-mail: raissghasemi@bhrc.ac.ir [Dep. of Concrete Technology, Building and Housing Research Center (BHRC), Tehran (Iran, Islamic Republic of); Zarrabi, B.A., E-mail: zarrabi@chalmers.se [Fire Technology Dep., SP Technical Research Institute of Sweden (Sweden); Parhizkar, T., E-mail: parhizkar@bhrc.ac.ir [Dep. of Concrete Technology, Building and Housing Research Center (BHRC), Tehran (Iran, Islamic Republic of)

2011-02-20

Fire resistance of self-compacting concretes (SCC) containing limestone and quartz powders, with two different compressive strengths, were evaluated and compared with normal concretes (NC). The residual mechanical strengths of the mixes at different temperatures were measured. The changes in the phase composition of the cement pastes at high temperatures were examined with thermal analysis and X-ray diffractometry methods. The SCC mixes showed a higher susceptibility to spalling at high temperatures but the NC mixes suffered much more from loss of the mechanical strengths. Both the powder types and the compressive strength notably influenced the fire behavior of the SCC. The quartz powder accelerated the hydration of the SCC cement paste at high temperatures, up to 500 {sup o}C. However, the quartz-contained SCC showed the highest risk of spalling among all the mixes. The results showed that the thermal analysis could be a useful device for evaluating the fire behavior of building materials.

Agglomeration of ceramic powders

Science.gov (United States)

Cawley, James D.; Larosa, Judith; Dirkse, Fredrick

1989-01-01

A research program directed at a critical comparison of numerical models for power agglomeration with experimental observations is currently underway. Central to this program is the quantitative characterization of the distribution of mass within an agglomerate as a function of time. Current experiments are designed to restrict agglomeration to a surface, which is oriented perpendicular to the force of gravity. These experiments are discussed with reference to: their significance to ceramic processing; artifacts which may be avoided in microgravity experiments; and the comparison of information available in real space (from optical microscopy) to that in reciprocal space (from light scattering). The principle machine requirement appears to be a need to obtain information at small scattering angles.

Preparation, Characterization and Performance of Conch Ceramics Added With Shell

Directory of Open Access Journals (Sweden)

Wang Qingyu

2016-01-01

Full Text Available The conch ceramics bodies with different ratios were prepared by compression moulding technology using shell, kaolin, and calcium oxide etc. as the raw materials, and then calcined at the high temperature to obtain the conch ceramics. The effects of raw material ratios and calcination temperatures on the performance of conch ceramics were investigated by rotational viscometer, vernier caliper, digital display whiteness meter, thermal analyzer, and Fourier transform infrared spectrometer(FT-IR. The results indicated that the viscosity, line shrinkage rate, and whiteness of the conch ceramics were 1.29 Pa·s, 17.9%, and 54.1%, respectively, when the content of the shell powder was 20 wt% and kaolin was 65 wt%. The density of the conch ceramics was the largest (3.8 g/cm3 when calcination temperature was 1200 °C. The results of FT-IR spectrum showed that the addition of the shell powders changed the structure of the ceramic body, which improved the performance of the conch ceramics.

Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

Energy Technology Data Exchange (ETDEWEB)

Blagoev, K., E-mail: kblagoev@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Grozeva, M., E-mail: margo@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Malcheva, G., E-mail: bobcheva@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Neykova, S., E-mail: sevdalinaneikova@abv.bg [National Institute of Archaeology with Museum, Bulgarian Academy of Sciences, 2 Saborna, 1000 Sofia (Bulgaria)

2013-01-01

The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained.

Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

International Nuclear Information System (INIS)

Blagoev, K.; Grozeva, M.; Malcheva, G.; Neykova, S.

2013-01-01

The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained

Biaxially textured articles formed by powder metallurgy

Science.gov (United States)

Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

2003-07-29

A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

Performances of multi-channel ceramic photomultipliers

International Nuclear Information System (INIS)

Comby, G.; Karolak, M.; Piret, Y.; Mouly, J.P.

1995-09-01

Ceramic electron multipliers with real metal dynodes and independent channels ware constructed using multilayer ceramic technology. Tests of these prototypes show their capability to form sensitive detectors such as photomultipliers or light intensifiers. Here, we present results for the photocathode sensitivity, dynode activation, gain, linearity range and dynamic characteristics as well as the effect of 3-year aging of the main operational functions. The advantages provided by the ceramic components are discussed. These results motivate the development of a compact 256 pixel ceramic photomultiplier. (author)

Use of limestone powder during incorporation of Pb-containing cathode ray tube waste in self-compacting concrete.

Science.gov (United States)

Sua-iam, Gritsada; Makul, Natt

2013-10-15

For several decades, cathode ray tubes (CRTs) were the primary display component of televisions and computers. The CRT glass envelope contains sufficient levels of lead oxide (PbO) to be considered hazardous, and there is a need for effective methods of permanently encapsulating this material during waste disposal. We examined the effect of adding limestone powder (LS) on the fresh and cured properties of self-compacting concrete (SCC) mixtures containing waste CRT glass. The SCC mixtures were prepared using Type 1 Portland cement at a constant cement content of 600 kg/m(3) and a water-to-cement ratio (w/c) of 0.38. CRT glass waste cullet was blended with river sand in proportions of 20 or 40% by weight. To suppress potential viscosity effects limestone powder was added at levels of 5, 10, or 15% by weight. The slump flow time, slump flow diameter, V-funnel flow time, Marsh cone flow time, and setting time of the fresh concrete were tested, as well as the compressive strength and ultrasonic pulse velocity of the hardened concrete. Addition of limestone powder improved the fresh and hardened properties. Pb leaching levels from the cured concrete were within US EPA allowable limits. Copyright © 2013 Elsevier Ltd. All rights reserved.

Titanium compacts produced by the pulvimetallurgical hydride-dehydride method for biomedical applications

International Nuclear Information System (INIS)

Barreiro, M M; Grana, D R; Kokubu, G A; Luppo, M I; Mintzer, S; Vigna, G

2010-01-01

Titanium powder production by the hydride-dehydride method has been developed as a non-expensive process. In this work, commercially pure grade two Ti specimens were hydrogenated. The hydrided material was milled in a planetary mill. The hydrided titanium powder was dehydrided and then sieved to obtain a particle size between 37 and 125 μm in order to compare it with a commercial powder produced by chemical reduction with a particle size lower than 150 μm. Cylindrical green compacts were obtained by uniaxial pressing of the powders at 343 MPa and sintering in vacuum. The powders and the density of sintered compacts were characterized, the oxygen content was measured and in vivo tests were performed in the tibia bones of Wistar rats in order to evaluate their biocompatibility. No differences were observed between the materials which were produced either with powders obtained by the hydride-dehydride method or with commercial powders produced by chemical reduction regarding modifications in compactation, sintering and biological behaviour.

Titanium compacts produced by the pulvimetallurgical hydride-dehydride method for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Barreiro, M M [Materiales Dentales, Facultad de OdontologIa, Universidad de Buenos Aires, Marcelo T de Alvear 2142 (1122), Buenos Aires (Argentina); Grana, D R; Kokubu, G A [PatologIa I. Escuela de OdontologIa, Facultad de Medicina. Asociacion Odontologica Argentina-Universidad del Salvador, Tucuman 1845 (1050) Buenos Aires (Argentina); Luppo, M I; Mintzer, S; Vigna, G, E-mail: mbarreiro@mater.odon.uba.a, E-mail: dgrana@usal.edu.a, E-mail: luppo@cnea.gov.a, E-mail: vigna@cnea.gov.a [Departamento Materiales, Comision Nacional de Energia Atomica, Gral Paz 1499 (B1650KNA), San MartIn, Buenos Aires (Argentina)

2010-04-15

Titanium powder production by the hydride-dehydride method has been developed as a non-expensive process. In this work, commercially pure grade two Ti specimens were hydrogenated. The hydrided material was milled in a planetary mill. The hydrided titanium powder was dehydrided and then sieved to obtain a particle size between 37 and 125{mu}m in order to compare it with a commercial powder produced by chemical reduction with a particle size lower than 150{mu}m. Cylindrical green compacts were obtained by uniaxial pressing of the powders at 343 MPa and sintering in vacuum. The powders and the density of sintered compacts were characterized, the oxygen content was measured and in vivo tests were performed in the tibia bones of Wistar rats in order to evaluate their biocompatibility. No differences were observed between the materials which were produced either with powders obtained by the hydride-dehydride method or with commercial powders produced by chemical reduction regarding modifications in compactation, sintering and biological behaviour.

Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

Energy Technology Data Exchange (ETDEWEB)

Roman-Manso, B.; Pablos, A. de; Belmonte, M.; Osendi, M. I.; Miranzo, P.

2014-04-01

Concentrated ceramic inks based on (SiC) powders, with different amounts of Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densification of the as-produced 3D structures, previously heat treated in air at 600 degree centigrade for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS) furnace. The effects of the amount of sintering additives (7 - 20 wt. %) and the size of the SiC powders (50 nm and 0.5 {mu}m) on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized (SiC) powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink), involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics. (Author)

A discrete finite element modelling and measurements for powder compaction

International Nuclear Information System (INIS)

Choi, J L; Gethin, D T

2009-01-01

An experimental investigation into friction between powder and a target surface together with numerical modelling of compaction and friction processes at a micro-scale are presented in this paper. The experimental work explores friction mechanisms by using an extended sliding plate apparatus operating at low load while sliding over a long distance. Tests were conducted for copper and 316 steel with variation in loads, surface finish and its orientation. The behaviours of the static and dynamic friction were identified highlighting the important influence of particle size, particle shape, material response and surface topography. The results also highlighted that under light loading the friction coefficient remains at a level lower than that derived from experiments on equipment having a wider dynamic range and this is attributed to the enhanced sensitivity of the measurement equipment. The results also suggest that friction variation with sliding distance is a consequence of damage, rather than presentation of an uncontaminated target sliding surface. The complete experimental cycle was modelled numerically using a combined discrete and finite element scheme enabling exploration of mechanisms that are defined at the particle level. Using compaction as the starting point, a number of simulation factors and process parameters were investigated. Comparisons were made with previously published work, showing reasonable agreement and the simulations were then used to explore the process response to the range of particle scale factors. Models comprising regular packing of round particles exhibited stiff response with high initial density. Models with random packing were explored and were found to reflect trends that are more closely aligned with experimental observation, including rearrangement, followed by compaction under a regime of elastic then plastic deformation. Numerical modelling of the compaction stage was extended to account for the shearing stage of the

Synthesis and sintering of nanocrystalline hydroxyapatite powders by citric acid sol-gel combustion method

International Nuclear Information System (INIS)

Han Yingchao; Li Shipu; Wang Xinyu; Chen Xiaoming

2004-01-01

The citric acid sol-gel combustion method has been used for the synthesis of nanocrystalline hydroxyapatite (HAP) powder from calcium nitrate, diammonium hydrogen phosphate and citric acid. The phase composition of HAP powder was characterized by X-ray powder diffraction analysis (XRD). The morphology of HAP powder was observed by transmission electron microscope (TEM). The HAP powder has been sintered into microporous ceramic in air at 1200 deg. C with 3 h soaking time. The microstructure and phase composition of the resulting HAP ceramic were characterized by scanning electron microscope (SEM) and XRD, respectively. The physical characterization of open porosity and flexural strength have also been carried out

Achievement report for fiscal 1998. Research and development of nano-structural materials for ceramic bearing application (the second year); 1998 nendo seika hokokusho. Ceramic bearing yo nano seigyo zairyo no kenkyu kaihatsu (dai 2 nendo)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Development is made on ceramic bearing using high-performance and low-cost nano-structural materials, and its application is performed to high-quality bearings suitable for energy conservation in automobiles and industrial machines, and bearings for office automation devices, electronics, and aeronautic and maritime development. To achieve these goals, raw material synthesizing technologies, forming technologies, structural control technologies, processing technologies and mass production technologies shall be established. Fiscal 1998 had the following achievements: establishment of nano-structure controlled ceramic material powder synthesizing technology (nano-lamination type composite powder made by using the beads mill co-precipitation method, nano-lamination type composite powder made by using the New Mymill co-precipitation method, nano-lamination type composite powder made by using the controlled liquid phase method, composite nano-structured gel, and nano-powder synthesis); near net forming technology for spherical ceramics; high-speed processing technology for ultra smooth surface; evaluation of rolling fatigue properties of ceramic bearings; and analysis and evaluation of nano-structured materials. Since this alumina-based ceramic bearing can be produced at reduced cost with performance comparable to silicon nitride based bearing, investigations and discussions are being given on the application thereof. (NEDO)

An experimental evaluation of the Gerdemann–Jablonski compaction equation

CSIR Research Space (South Africa)

Machaka, R

2015-05-01

Full Text Available properties of the material being compacted’ falls short on Denny’s criterion[12] of an ideal multi-stage compaction equation. Thus, the underlying mechanisms driving the compaction process seemingly cannot be described completely in terms of a one...–101. 11. D. Jeyasimman, K. Sivaprasad, S. Sivasankaran, and R. Narayanasamy: Powder Technol., 2014, vol. 258, pp. 189–97. 12. P.J. Denny: Powder Technol., 2002, vol. 127 (2), pp. 162–72. 13. M. Qian: Int. J. Powder Metall., 2010, vol. 46 (5), pp. 29–44. 14...

Rapid solidification and dynamic compaction of Ni-base superalloy powders

Science.gov (United States)

Field, R. D.; Hales, S. J.; Powers, W. O.; Fraser, H. L.

1984-01-01

A Ni-base superalloy containing 13Al-9Mo-2Ta (in at. percent) has been characterized in both the rapidly solidified condition and after dynamic compaction. Dynamically compacted specimens were examined in the as-compacted condition and observations related to current theories of interparticle bonding. In addition, the recrystallization behavior of the compacted material at relatively low temperature (about 0.5-0.75 Tm) was investigated.

Powder preparation and compaction behaviour of fine-grained Y-TZP

NARCIS (Netherlands)

Groot Zevert, W.F.M.; Winnubst, Aloysius J.A.; Theunissen, G.S.A.M.; Burggraaf, A.J.

1990-01-01

Two wet chemical preparation methods are described for yttria-doped tetragonal zirconia powders. Both methods yield powders with an extremely small crystallite size (8 nm) and a narrow size distribution. The agglomerate and aggregate structure of these powders have been investigated by several

A major advance in powder metallurgy

Science.gov (United States)

Williams, Brian E.; Stiglich, Jacob J., Jr.; Kaplan, Richard B.; Tuffias, Robert H.

1991-01-01

Ultramet has developed a process which promises to significantly increase the mechanical properties of powder metallurgy (PM) parts. Current PM technology uses mixed powders of various constituents prior to compaction. The homogeneity and flaw distribution in PM parts depends on the uniformity of mixing and the maintenance of uniformity during compaction. Conventional PM fabrication processes typically result in non-uniform distribution of the matrix, flaw generation due to particle-particle contact when one of the constituents is a brittle material, and grain growth caused by high temperature, long duration compaction processes. Additionally, a significant amount of matrix material is usually necessary to fill voids and create 100 percent dense parts. In Ultramet's process, each individual particle is coated with the matrix material, and compaction is performed by solid state processing. In this program, Ultramet coated 12-micron tungsten particles with approximately 5 wt percent nickel/iron. After compaction, flexure strengths were measured 50 percent higher than those achieved in conventional liquid phase sintered parts (10 wt percent Ni/Fe). Further results and other material combinations are discussed.

Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization

Science.gov (United States)

Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.

2011-09-01

Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.

Powder addition assessment of manganese residue ceramic matrix coating; Avaliacao da adicao do po de residuo de manganes em matriz ceramica para revestimento

Energy Technology Data Exchange (ETDEWEB)

Conceicao, A.C.R. da; Santos, O.C.; Leao, M.A., E-mail: arangel-ma@hotmail.com [Instituto Federal de Educacao, Ciencia e Tecnologia da Bahia (IFBA), BA (Brazil)

2016-07-01

The use of recycled materials in the composition of new products follows the production's worldwide trending, meeting new technological requirements and environmental concerns. This work aims to utilize the residue of manganese dust on ceramic mass for the production of ceramic coating. The raw materials were characterized by both x-ray fluorescence and diffraction. The powder residue added to clay in the percentage of 0%, 5%, 10% and 15% (measured in weight) was compressed by a uniaxial pressing of 30MPa and the sintering temperatures were 900°, 1000° and 1100°. The samples were analysed in relation to flexural strength, bulk density, water absorption and linear shrinkage. The microstructural variation was also analysed by x-ray diffraction and electron microscopy. The results showed that there is a viability for the production of porcelain ceramic coating (A3 and A4 formulations) and stoneware (A2 formulation) according to the specification of technical standards. author)

MHD oxidant intermediate temperature ceramic heater study

Science.gov (United States)

Carlson, A. W.; Chait, I. L.; Saari, D. P.; Marksberry, C. L.

1981-09-01

The use of three types of directly fired ceramic heaters for preheating oxygen enriched air to an intermediate temperature of 1144K was investigated. The three types of ceramic heaters are: (1) a fixed bed, periodic flow ceramic brick regenerative heater; (2) a ceramic pebble regenerative heater. The heater design, performance and operating characteristics under conditions in which the particulate matter is not solidified are evaluated. A comparison and overall evaluation of the three types of ceramic heaters and temperature range determination at which the particulate matter in the MHD exhaust gas is estimated to be a dry powder are presented.

Effects of Starch on Properties of Alumina-based Ceramic Cores

Directory of Open Access Journals (Sweden)

LI Fengguang

2016-12-01

Full Text Available In order to improve the poor leachability of alumina-based ceramic cores, different amount of starch was added to the specimens as pore former. Alumina-based ceramic cores were prepared by hot injection technology using corundum powder as base material, paraffin wax and beeswax as plasticizer, silica powder and magnesium oxide powder as mineralizing agent, wherein the parameters of the hot injection process were as follows:temperature of the slurry was 90℃, hot injection pressure was 0.5 MPa and holding time was 25 s. The effects of starch content on the properties of alumina-based ceramic cores were studied and discussed. The results indicate that during sintering period, the loss of starch in the specimens makes porosity of the alumina-based ceramic cores increase. When starch content increases, the room-temperature flexural strength of the ceramic cores reduces and the apparent porosity increases; the volatile solvent increases and the bulk density decreases. After being sintered at 1560℃ for 2.5 h, room-temperature flexural strength of the alumina-based ceramic cores with starch content of 8%(mass fraction is 24.8 MPa, apparent porosity is 47.98% when the volatile solvent is 1.92 g/h and bulk density is 1.88 g/cm3, the complex properties are optimal.

Tough hybrid ceramic-based material with high strength

International Nuclear Information System (INIS)

Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

2012-01-01

This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

Properties of aerosol particles generated during 213 nm laser ablation: a study of compact and powdered tungsten carbides as materials with a two-component matrix

International Nuclear Information System (INIS)

Hola, M.; Konecna, V.; Kanicky, V.; Mikuska, P.; Kaiser, J.; Hanzlikova, R.

2009-01-01

Full text: The laser ablation process of tungsten carbide hardmetals was studied using 213 nm Nd:YAG laser. The samples were presented for ablation as sintered compacts or powders pressed into pellets to compare the generation of particles from samples with similar chemical composition but different physical properties. The influence of laser ablation parameters on the aerosol generation was studied using an optical aerosol spectrometer. In the case of powders, the effect of binder amount was investigated. The structure of generated particles and the properties of ablation-craters were additionally studied by SEM. (author)

Fabrication of Ceramic Membrane Chromatography for Biologics Purification

Directory of Open Access Journals (Sweden)

Maizirwan Mel

2011-12-01

Full Text Available Chromatography is one of the most important separation processes of choice for the recovery/purification of proteins and complex bio-structures. Fabrication of chromatographic membranes and their efficiency in the chromatography process has been the subject of many recent researches. In this study, a coin-like, 13 mm diameter and 3 mm thick, ceramic membrane was fabricated to be used as a chromatographic medium. The membrane is used to replace the conventional resin-based chromatography columns. Hydroxyapatite (HA powder was used as a material for the membrane fabrication. In this project, a HA powder was produced using starch as pore creating agents. Characterization processes were done for the ceramic membrane using the suitable apparatuses. Three parameters of the fabrication process (starch wt %, compaction pressure and sintering temperature were manipulated to optimize the performance of the membrane. The fabricated membrane was placed in a (FPLC system to be tested for its performance as an adsorptive membrane. (IMAC process was run by immobilizing Ni2+ ions at the membrane particles surfaces. NP protein of the (NDV was used to test the membrane's ability to bind Histidine-tagged proteins. The optimum set of process parameters that yielded in the highest porosity and good chromatogram was determined to be 5 wt % starch, 3000 psi compaction pressure and 1100°C sintering temperature.ABSTRAK: Kromatografi merupakan satu daripada proses pengasingan yang penting yang dipilih untuk perolehan/penapisan protein dan biostruktur yang kompleks. Pemfabrikatan membran kromatografi dan kecekapannya dalam proses kromatografi merupakan fokus beberapa kajian terkini. Dalam kajian ini, membran seramik berbentuk duit syiling, berdiameter 13 mm dengan ketebalan 3 mm, direka untuk digunakan sebagai perantara kromatografi. Membran ini digunakan untuk menggantikan turus kromatografi berasaskan resin yang lazim. Serbuk hidroksiapatit (HA digunakan sebagai bahan

A Characterization Research of UO2 Powder for UO2 Pellet Fabrication of Candu Type

International Nuclear Information System (INIS)

Rachmawati, M.

1998-01-01

A characterization research of of UO 2 powder for UO 2 pellet fabrication of Candu type is reported in this paper. The research has been conducted by characterizing sinterability, compactibility, and compressibility of UO 2 (Cameco) without a pre-compacting and UO 2 powder the result of a pre-compacting. The pre-compacting UO 2 powder has been done to have particle size to less than 150 mu (150-800) mu, and more than 800 mu with distribution varied. Sinterability of each group of particle sizes is analyzed using Thermogravimetric-Differential Thermal Analysis (TG-DTA). Then the final compacting to the powder is done using compaction pressure varied from 1 MP to 4 MP to the all groups of the particle sizes to find the optimum pressure by measuring the density and mechanical strength of the UO 2 green pellet. Both measurements are performed using Micrometer and Universal Testing Machine respectively. The result of this investigation shows that the group of UO 2 powder with no pre-compacting with particle size of less than 150 mu with 60% distribution and (150-800) mu size with 40% distribution are the UO 2 pellets which are eligible in terms of their density and mechanical strength

Data on the influence of cold isostatic pre-compaction on mechanical properties of polycrystalline nickel sintered using Spark Plasma Sintering

Directory of Open Access Journals (Sweden)