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Sample records for ceramic particle reinforcement

  1. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

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    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  2. Mechanical behavior of Al-Mg-Si alloys reinforced with ceramic and intermetallic particles

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    Costa, C.E. da [Dept. de Ingenieria Mecanica y de Materiales, Univ. Politecnica de Valencia (Spain); Martinez, N.; Amigo, V.; Salvador, M.D. [Univ. do Estado de Santa Catarina, Centro de Ciencias Tecnologicas, Dept. Ingenieria Mecanica, Joinville (Brazil)

    2003-07-01

    Aluminum matrix composites (AMCs) reinforced with ceramic and Ti-Al intermetallic particles were prepared in the laboratory by following a powder metallurgy route. Hot extrusion was used as consolidation processes. Different studies were carried out in the composites developed. The influence of production process was also estimated. To evaluate interfaces and possible reaction products between the matrix and reinforcement, heat treatments regarding time were carried out. Tests were developed in fabricated AMCs and in unreinforced aluminum matrix, to evaluate influence of reinforcement type. In this study, optical and scanning electron microscopy with X-ray microanalysis, were used to determine the possible reaction products in the matrix/reinforcement interface and its composition. Ultimate strength and strain to failure were studied. There were performed tests at room temperature and at high temperature of the material in different precipitation state. The type of damage was analyzed by scanning electron microscopy. Ultimate strength trends to grow with reinforcement addition in both T1 and T6 conditions for low temperature. Strain to failure remains the lowest on T6 state. The effect of reinforcement addition decrease for high temperature testing and matrix influence was demonstrated. (orig.)

  3. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al2O3 ceramic particles

    Science.gov (United States)

    Cruz-Orea, A.; Morales, J. E.; Saavedra S, R.; Carrasco, C.

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al2O3 are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  4. Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

    Directory of Open Access Journals (Sweden)

    Baljinder Kandola

    2016-06-01

    Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

  5. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al{sub 2}O{sub 3} ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Cruz-Orea, A [Departamento de Fisica, Centro de Investigacion y de Estudios Avanzados del IPN. A.P. 14.740, C.P. 07360, Mexico DF (Mexico); Morales, J E; S, R Saavedra [Departamento de Fisica, Facultad de Ciencias Fisicas y Matematicas, Universidad de Concepcion, Casilla 160-C, Concepcion (Chile); Carrasco, C, E-mail: orea@fis.cinvestav.m [Departamento de IngenierIa de Materiales, Facultad de Ingenieria, Universidad de Concepcion, Casilla 160 - C, Concepcion (Chile)

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al{sub 2}O{sub 3} are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  6. Fiber-reinforced ceramics

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    Belcheva, D. [Technological University `Prof. A. Zlatarov`, Bourgas (Bulgaria); Lubchev, L.; Jelezkov, G.; Georgiev, W.

    1995-03-01

    The possibilities for preparation of reinforced composite materials were studied. Test specimens based on different types of alumina matrices, plasticized with formaldehyde oligomer and polyvinyl alcohol, and reinforced with carbon and mullite fibers were prepared and investigated. The results confirmed that reinforced composite materials with valuable properties such as high thermal shock resistance, chemical resistance and mechanical strength can be produced. The density of technical alumina materials is lower, compared with that of pure alumina. The density can also be influenced by the type and quantity of the plasticizers used. By increasing the fiber content, the density of the material decreases. The shrinkage is influcenced by the type and the quantity of the reinforcing material. (orig.)

  7. Microstructure and Mechanical Properties of Mg-5Nb Metal-Metal Composite Reinforced with Nano SiC Ceramic Particles

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available In this work, a Mg-5Nb metal–metal composite was reinforced with nano SiC (SiCn ceramic reinforcement of varying volume fractions, using the disintegrated melt deposition technique. The extruded Mg-5Nb-SiCn composites were characterized for their microstructure and mechanical properties. Based on the results obtained, it was observed that the volume fraction of nano-SiC reinforcement played an important role in determining the grain size and improving the mechanical properties. A comparison of properties with those of pure Mg and Mg-5Nb composite showed that while the improvement in hardness occurred at all volume fractions, a minimum volume fraction of ~0.27% SiCn was required to increase the tensile and compressive strengths. The observed mechanical response of the composites were investigated in terms of the effect of SiCn volume fraction, processing, distribution of metallic and ceramic reinforcements and the inherent properties of the matrix and reinforcements. The influences of these factors on the mechanical behavior of the composites are understood based on the structure–property relationship.

  8. PMMA-based composite materials with reactive ceramic fillers: part III: radiopacifying particle-reinforced bone cements.

    Science.gov (United States)

    Abboud, M; Vol, S; Duguet, E; Fontanille, M

    2000-05-01

    New acrylic bone cements were prepared from alumina particles previously treated by 3-(trimethoxysilyl)propylmethacrylate (gamma-MPS), able to act both as radiopacifying and reinforcing agents. The present study deals with the handling characteristics and the compressive behavior of such cements. The influence of the particles morphology, their surface-modification by gamma-MPS bonding agent, their concentration in the cement, the powder-to-liquid ratio and the benzoyl peroxide concentration are reported. The role of grafted gamma-MPS molecules as coupling agent was confirmed. For several formulations, compressive strength and modulus reached 150 MPa and 3400 MPa respectively. Limitations in the use of such formulations are also comprehensively discussed.

  9. Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rajendra Bordia

    2009-07-31

    The goal of this project was to explore and develop a novel class of nanoscale reinforced ceramic coatings for high temperature (600-1000 C) corrosion protection of metallic components in a coal-fired environment. It was focused on developing coatings that are easy to process and low cost. The approach was to use high-yield preceramic polymers loaded with nano-size fillers. The complex interplay of the particles in the polymer, their role in controlling shrinkage and phase evolution during thermal treatment, resulting densification and microstructural evolution, mechanical properties and effectiveness as corrosion protection coatings were investigated. Fe-and Ni-based alloys currently used in coal-fired environments do not possess the requisite corrosion and oxidation resistance for next generation of advanced power systems. One example of this is the power plants that use ultra supercritical steam as the working fluid. The increase in thermal efficiency of the plant and decrease in pollutant emissions are only possible by changing the properties of steam from supercritical to ultra supercritical. However, the conditions, 650 C and 34.5 MPa, are too severe and result in higher rate of corrosion due to higher metal temperatures. Coating the metallic components with ceramics that are resistant to corrosion, oxidation and erosion, is an economical and immediate solution to this problem. Good high temperature corrosion protection ceramic coatings for metallic structures must have a set of properties that are difficult to achieve using established processing techniques. The required properties include ease of coating complex shapes, low processing temperatures, thermal expansion match with metallic structures and good mechanical and chemical properties. Nanoscale reinforced composite coatings in which the matrix is derived from preceramic polymers have the potential to meet these requirements. The research was focused on developing suitable material systems and

  10. Moisture Absorption Characteristics of Epoxy Based Adhesive Reinforced with CTBN and Ceramic Particles for Bonded-in Timber Connection: Fickian or Non-Fickian Behaviour

    Science.gov (United States)

    Ahmad, Z.; Ansell, M. P.; Smedley, D.

    2011-02-01

    For in-situ bonding of pultruded rod into timber structural members, such as in the construction of bonded-in timber connection, strengthening and repair of timber structures, the adhesive used must be thixotropic, room temperature cure, environmentally stable and friendly and applied at without pressure. This study investigates the moisture absorption characteristics of three adhesives specially formulated for bonded-in timber connections where the adhesives are reinforced with nano- and micro-particles denoted as CB10TSS (standard adhesive), Albipox (CB10TSS/CTBN) and Timberset (ceramics filled adhesive) with the aim to improve mechanical properties and raise glass transition temperature. The effect of high temperatures and high humidity on the properties of adhesives were determined following conditioning at different temperatures (20°C, 30°C and 50°C) and relative humidities (65%, 75% and 95%) and soaking in water at 20°C In all cases the properties of Albipox were least affected by environment but Timberset exhibited the lowest moisture uptake. Exposure to humid environments at temperatures 20°C and 30°C for CB10TSS and Albipox and 50°C for Timberset resulted in water uptake characterized as Fickian which had only a modest effect on properties. However, exposure to humid environments at temperature (50°C) which is higher than Tg resulted in non-Fickian uptake of water for CB10TSS and Albipox and a more adverse effect on properties.

  11. Fracture Toughness Prediction for MWCNT Reinforced Ceramics

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    Henager, Charles H.; Nguyen, Ba Nghiep

    2013-09-01

    This report describes the development of a micromechanics model to predict fracture toughness of multiwall carbon nanotube (MWCNT) reinforced ceramic composites to guide future experimental work for this project. The modeling work described in this report includes (i) prediction of elastic properties, (ii) development of a mechanistic damage model accounting for matrix cracking to predict the composite nonlinear stress/strain response to tensile loading to failure, and (iii) application of this damage model in a modified boundary layer (MBL) analysis using ABAQUS to predict fracture toughness and crack resistance behavior (R-curves) for ceramic materials containing MWCNTs at various volume fractions.

  12. Development of ceramic-reinforced photopolymers for SLA 3D printing technology

    Science.gov (United States)

    Yun, Ji Sun; Park, Tae-Wan; Jeong, Young Hun; Cho, Jeong Ho

    2016-06-01

    Al2O3 ceramic-reinforced photopolymer samples for SLA 3D printing technology were prepared using a silane coupling agent (VTES, vinyltriethoxysilane). Depending on the method used to coat the VTES onto the ceramic surface, the dispersion of ceramic particles in the photopolymer solution was remarkably improved. SEM, TEM and element mapping images showed Al2O3 particles well wrapped with VTES along with well-distributed Al2O3 particles overall on the cross-sectional surfaces of 3D-printed objects. The tensile properties (stress-strain curves) of 3D-printed objects of the ceramic-reinforced photopolymer were investigated as a function of the Al2O3 ceramic content when it ranged from 0 to 20 wt%. The results demonstrate that an Al2O3 ceramic content of 15 wt% resulted in enhanced tensile characteristics.

  13. Study of electroless nickel plating of ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Deuis, R.L.; Subramanian, C.; Strafford, K.N.; Arora, P. [Univ. of South Australia (Australia); Yellup, J.M. [CSIRO, Woodville North, South Australia (Australia). Div. of Manufacturing Technology

    1995-10-15

    In the production of aluminum-based metal matrix composites (MMC), the wettability of the reinforcement particulates by the matrix is an important factor. The manufacture of MMC reinforced with alumina particles require the use of specialized fabrication techniques such as rheocasting in order to achieve effective particle incorporation. Several surface treatments have been applied to alumina and other reinforcement particulates in order to modify particle wettability. The aim of this study was to investigate the deposition of Ni-P onto several ceramic particulate surfaces without the use of the conventional sensitization and activation steps. This nickel plating treatment, had the potential to improve the incorporation of alumina particles in aluminum melts, with respect to MMC formation by the plasma transferred arc (PTA) surfacing process.

  14. Producing Durable Continuously Reinforced Concrete Pavement using Glass-ceramic Coated Reinforcing Steel

    Science.gov (United States)

    2010-02-01

    Portland cement is manufactured by firing the clinker at 1400 C Enamel application produces no changes BUILDING STRONG® Treatment Average Peak...ceramic Coated Reinforcing Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER... transition zone at the surface of the reinforcement steel is often the most permeable part of the concrete BUILDING STRONG® Schematic of Ceramic

  15. Microstructure and mechanical behavior of 6061Al reinforced with silicon nitride particles, processed by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Amigo, V.; Ortiz, J.L.; Salvador, M.D.

    2000-01-31

    A critical step in the processing of Metal Matrix Composites (MMCs) reinforced with ceramic particles is the insertion of these particles into the metal matrix alloy. This greatly influences the strength of the composite since it is controlled by the metal-particle interfacial bond strength. Because of the difficulty in wetting ceramic particles with molten metal, the Powder Metallurgy or PM route was developed. Powder Extrusion consolidates the composite to over 98% dense, and can be carried out below the Solidus Temperature of the alloy. The most important aspect of the microstructure is the distribution of the reinforcing particles, and this depends on the processing and fabrication routes involved, as well as the relative size of the matrix and reinforcing particles. Extrusion can homogenize the structure to some extent, but minimizing reinforcement inhomogeneity during initial processing is important to achieve optimum properties.

  16. Mechanical properties of silver matrix composites reinfroced with ceramic particles

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2006-04-01

    Full Text Available Purpose: Silver, silver alloys, as well as silver matrix based composites have been well known and applied in the electrotechnical and electronics industry for several decades. For many applications in electrotechnology, including electric contacts and brushes, unreinforced sliver alloys do not meet the requirements concerning mainly durability and wear resistance, first of all to tribological and electroerosive wear. These wear processes may be prevented by introducing to silver reinforcement particles and alloys. The target of the research included basic mechanical properties determination of the silver matrix composites reinforced with ceramic particles, manufactured with the use of suspension methods.Design/methodology/approach: In the presented paper the authors demonstrate possibilities of manufacturing of silver matrix composites on the way of casting technology utilization.Findings: The results of the research prove that applied suspension technology, based on introducing of agglomerated foundry alloy which is the carrier for reinforcement particles (SiC lub Al2O3 allows to produce in an effective and, what is important, in an economically attractive way, sliver alloys based composites.Research limitations/implications: The researches on the structure of manufactured composites and their mechanical properties that are presented in the paper prove the possibilities of mechanical mixing technology application for producing mechanical and stable connection between silver matrix and ceramic particles of aluminium oxide and silicon carbide.Originality/value: The manufacturing of this type of composites is based most of all on the utilization of powder metallurgy techniques. However the obtained results of the research prove that there is a possibility of silver matrix composites forming in the casting and plastic working processes. Extrusion process carried out in the hydraulic press KOBO has its favourably influence on ceramic reinforcement

  17. Microanalytical investigation of fibre-reinforced ceramic materials

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    Meier, B.; Grathwohl, G.

    1989-03-01

    Microanalytical investigations have been made on samples of ceramic fibres (SiC fibres, (Nicalon) C fibre coated with TiN) and fibre-reinforced ceramics (SiC-and glass-matrices). High resolution Auger electron spectroscopy (HRAES), electron probe microanalysis (EPMA) and scanning electron microscopy were employed for these examinations. Analysis was best performed with HRAES on account of its lateral and depth resolution. Some of the problems involved in this technique are discussed e.g. electron beam effects. AES depth profiles of ceramic fibres are reported and compared with the surface analysis of fibres in the composites after being broken in situ.

  18. CNT-reinforced ceramics and metals

    Directory of Open Access Journals (Sweden)

    William A. Curtin

    2004-11-01

    Full Text Available Recent research on the incorporation of carbon nanotubes (CNTs into ceramic and metal matrices to form composite structures is briefly reviewed, with an emphasis on processing methods, mechanical performance, and prospects for successful applications.

  19. Enhancing thermal barrier coatings performance through reinforcement of ceramic topcoat

    Science.gov (United States)

    Bogdanovich, V. I.; Giorbelidze, M. G.

    2016-11-01

    This paper studies structure of thermal barrier coatings applied to hot gas path components in gas turbine engines and produced in a number of ways, and its impact on performance. Methods of structural reinforcement for ceramic topcoat in thermal barrier coatings are considered.

  20. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

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    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)

    2004-02-01

    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  1. Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

    Energy Technology Data Exchange (ETDEWEB)

    Yi, Wei [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); School of Dentistry, The University of Western Australia, WA 6009 (Australia); Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Hu, Xiaozhi, E-mail: xiao.zhi.hu@uwa.edu.au [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); Ichim, Paul [School of Dentistry, The University of Western Australia, WA 6009 (Australia); Sun, Xudong [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

    2012-12-15

    Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic-matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic-matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

  2. Esthetic rehabilitation with laminated ceramic veneers reinforced by lithium disilicate.

    Science.gov (United States)

    Soares, Paulo Vinícius; Spini, Pedro Henrique Rezende; Spini, Pedro Henrique; Carvalho, Valessa Florindo; Souza, Paula Gomes; Gonzaga, Ramon Corrêa de Queiroz; Gonzaga, Ramon Corrêa; Tolentino, Andrea Barros; Machado, Alexandre Coelho

    2014-02-01

    Because of their predictable results and conservation of tooth structure, ceramic veneers are indicated for the esthetic treatment of anterior teeth with anomalous positions or appearance. The objective of this case report is to highlight the steps in dental rehabilitation using ceramic veneers reinforced by lithium disilicate. In this case the patient had diastemas between the mandibular incisors. After preliminary procedures, diagnostic models, waxing, and mock-up were completed, an impression was made with addition silicone, and the veneers were fabricated and cemented with light-cure cement. As a result, the esthetics and function expected by the patient were achieved. The use of ceramic veneers enabled a conservative and esthetically successful rehabilitation treatment.

  3. Surface treatments for repair of feldspathic, leucite - and lithium disilicate-reinforced glass ceramics using composite resin.

    Science.gov (United States)

    Neis, Christian Alencar; Albuquerque, Nadine Luísa Guimarães; Albuquerque, Ivo de Souza; Gomes, Erica Alves; Souza-Filho, Celso Bernardo de; Feitosa, Victor Pinheiro; Spazzin, Aloisio Oro; Bacchi, Atais

    2015-01-01

    The aim of this study was to evaluate the efficacy of different surface conditioning methods on the microtensile bond strength of a restorative composite repair in three types of dental ceramics: lithium disilicate-reinforced, leucite-reinforced and feldspathic. Twelve blocks were sintered for each type of ceramic (n=3) and stored for 3 months in distilled water at 37 °C. The bonding surface of ceramics was abraded with 600-grit SiC paper. Surface treatments for each ceramic were: GC (control) - none; GDB - diamond bur #30 µm; GHF - hydrofluoric acid (10%); GT- tribochemical silica coating (45-μm size particles). Treatments were followed by cleaning with phosphoric acid 37% for 20 s + silane + adhesive. The composite resin was used as restorative material. After repair, samples were subjected to thermocycled ageing (10,000 cycles between 5 °C and 55 °C for 30 s). Thereafter, the samples were sectioned into 1.0 mm2 sticks and tested for microtensile bond strength with 0.5 mm/min crosshead speed. Data were compared by two-way ANOVA and Tukey's test (α=0.05). The superficial wear with diamond bur proved to be suitable for feldspathic porcelain and for leucite-reinforced glass ceramic while hydrofluoric acid-etching is indicated for repairs in lithium disilicate-reinforced ceramic; tribochemical silica coating is applicable to leucite-reinforced ceramic. Predominance of adhesive failures was observed (>85% in all groups). In conclusion, the success of surface treatments depends on the type of ceramic to be repaired.

  4. Bond strength durability of a resin composite on a reinforced ceramic using various repair systems

    NARCIS (Netherlands)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Leite, Fabiola; Bottino, Marco Antonio

    2009-01-01

    Objectives. This study compared the durability of repair bond strength of a resin composite to a reinforced ceramic after three repair systems. Methods. Alumina-reinforced feldspathic ceramic blocks (Vitadur-alpha(R)) (N=30) were randomly divided into three groups according to the repair method: PR-

  5. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  6. Nano polypeptide particles reinforced polymer composite fibers.

    Science.gov (United States)

    Li, Jiashen; Li, Yi; Zhang, Jing; Li, Gang; Liu, Xuan; Li, Zhi; Liu, Xuqing; Han, Yanxia; Zhao, Zheng

    2015-02-25

    Because of the intensified competition of land resources for growing food and natural textile fibers, there is an urgent need to reuse and recycle the consumed/wasted natural fibers as regenerated green materials. Although polypeptide was extracted from wool by alkaline hydrolysis, the size of the polypeptide fragments could be reduced to nanoscale. The wool polypeptide particles were fragile and could be crushed down to nano size again and dispersed evenly among polymer matrix under melt extrusion condition. The nano polypeptide particles could reinforce antiultraviolet capability, moisture regain, and mechanical properties of the polymer-polypeptide composite fibers.

  7. Mechanical behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites: Theory and Experiment

    Science.gov (United States)

    1991-01-01

    AD-A235 926 NASA AVSCOM Technical Memorandum 103688 Technical Report 91-C-004 Mechanical Behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites : Theory... CERAMIC MATRIX COMPOSITES : THEORY AND EXPERIMENT Abhisak Chulya* Department of Civil Engineering Cleveland State University Cleveland, Ohio 44115...tough and sufficiently stable continuous fiber- reinforced ceramic matrix composites (CMC) which can survive in oxidizing environ- ments at temperatures

  8. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  9. Fracture Behavior Characteristic of Ceramic Reinforced Metal-Base Coatings

    Institute of Scientific and Technical Information of China (English)

    MA Chong; JING Hongyang; XU Lianyong

    2009-01-01

    The fracture behavior of a ceramic reinforced metal-base coating prepared by high velocity arc spraying (HVAS)technology in three-point bending test was studied.Moreover,finite element analysis(FEA)was adopted to analyze the stress distribution in the crack front.It can be found that the crack norrnal to the interface in the coatings occurred at the location where a fixed moment of force was reached.So the critical moment can be taken as thecoating cracking criterion,which was confirmed by FEA results.In addition,the stress levels at three different locations where cracks occurred near the interface are almost the same.The results will provide reference for the design of coatings and the structure integrity evaluation of coating/substrate systems.

  10. Modeling oxidation damage of continuous fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    Cheng-Peng Yang; Gui-Qiong Jiao; Bo Wang

    2011-01-01

    For fiber reinforced ceramic matrix composites (CMCs), oxidation of the constituents is a very important damage type for high temperature applications. During the oxidizing process, the pyrolytic carbon interphase gradually recesses from the crack site in the axial direction of the fiber into the interior of the material. Carbon fiber usually presents notch-like or local neck-shrink oxidation phenomenon, causing strength degradation. But, the reason for SiC fiber degradation is the flaw growth mechanism on its surface. A micromechanical model based on the above mechanisms was established to simulate the mechanical properties of CMCs after high temperature oxidation. The statistic and shearlag theory were applied and the calculation expressions for retained tensile modulus and strength were deduced, respectively. Meanwhile, the interphase recession and fiber strength degradation were considered. And then, the model was validated by application to a C/SiC composite.

  11. Ceramic Ultrafiltration Membrane from Nanosilica Particles

    Science.gov (United States)

    Wahid, Zarina Abdul; Ramli, Rafindde; Muchtar, Andanastuti; Mohammad, Abd Wahab

    This study attempts to develop asymmetric ceramic membrane filter from nanosilica particles for ultrafiltration (UF) membrane. The alumina tube was used as a support and was coated with SiC which acted as an intermediate layer or microfiltration (MF) layer. The UF membrane was developed using the filtration technique through chemical suspension of the particles. Nanosilica was suspended in HCl acid, iso-propanol and acetone before it was deposited on the alumina tube using a special coating assembly. The membranes were characterised for pore size, thickness and microstructure. This study found that the use of nanoparticles for membrane development could easily control the pore size as well as the thickness of the membrane. The uniformity of the membrane thickness could also be achieved through this filtration technique.

  12. Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites

    Science.gov (United States)

    Vaughn, Wallace L.; Scotti, Stephan J.; Ashe, Melissa P.; Connolly, Liz

    2007-01-01

    A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved means of applying small CCMC repair patches to reinforced carbon-carbon leading edges of aerospace vehicles (e.g., space shuttles) prior to re-entry into the atmosphere of the Earth. According to one of the slides, creep forming would be an intermediate step in a process that would yield a fully densified, finished C-CMC part having a desired size and shape (the other steps would include preliminary machining, finish machining, densification by chemical vapor infiltration, and final coating). The investigation included experiments in which C-CMC disks were creep-formed by heating them to unspecified high temperatures for time intervals of the order of 1 hour while they were clamped into single- and double-curvature graphite molds. The creep-formed disks were coated with an oxidation- protection material, then subjected to arc-jet tests, in which the disks exhibited no deterioration after exposure to high-temperature test conditions lasting 490 seconds.

  13. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Energy Technology Data Exchange (ETDEWEB)

    Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  14. Mullite-zirconium composites reinforced with ceramic fibres resistant to 1450 C; obtaining and properties

    Energy Technology Data Exchange (ETDEWEB)

    Cerchez, L.; Constantinescu, S. [PROCEMA S.A. Bucharest - Research, Design and Experimental Production, Bucharest (Romania). Inst. for Construction and Construction Materials; Muntean, M. [Universitatea Politehnica, Bucharest (Romania). Faculty of Industrial Chemistry

    2002-07-01

    The purpose of this paper was the obtaining of some mullite-zirconium matrix composites, reinforced with ceramic fibres resistant to 1450 C. In order to establish the compositions, the raw materials were ground, depending on their nature, in many ways, and there were established the characteristics of ground resulted powders. On the obtained materials it was followed the evolution of the ceramic, mechanical and structural characteristics, depending on the heat treatment temperature, for various reinforcing coefficients. (orig.)

  15. Modeling and simulation of continuous fiber-reinforced ceramic composites

    Science.gov (United States)

    Bheemreddy, Venkata

    Finite element modeling framework based on cohesive damage modeling, constitutive material behavior using user-material subroutines, and extended finite element method (XFEM), are developed for studying the failure behavior of continuous fiber-reinforced ceramic matrix composites (CFCCs) by the example of a silicon carbide matrix reinforced with silicon carbide fiber (SiC/SiCf) composite. This work deals with developing comprehensive numerical models for three problems: (1) fiber/matrix interface debonding and fiber pull-out, (2) mechanical behavior of a CFCC using a representative volume element (RVE) approach, and (3) microstructure image-based modeling of a CFCC using object oriented finite element analysis (OOF). Load versus displacement behavior during a fiber pull-out event was investigated using a cohesive damage model and an artificial neural network model. Mechanical behavior of a CFCC was investigated using a statistically equivalent RVE. A three-step procedure was developed for generating a randomized fiber distribution. Elastic properties and damage behavior of a CFCC were analyzed using the developed RVE models. Scattering of strength distribution in CFCCs was taken into account using a Weibull probability law. A multi-scale modeling framework was developed for evaluating the fracture behavior of a CFCC as a function of microstructural attributes. A finite element mesh of the microstructure was generated using an OOF tool. XFEM was used to study crack propagation in the microstructure and the fracture behavior was analyzed. The work performed provides a valuable procedure for developing a multi-scale framework for comprehensive damage study of CFCCs.

  16. Slip casting nano-particle powders for making transparent ceramics

    Science.gov (United States)

    Kuntz, Joshua D.; Soules, Thomas F.; Landingham, Richard Lee; Hollingsworth, Joel P.

    2011-04-12

    A method of making a transparent ceramic including the steps of providing nano-ceramic powders in a processed or unprocessed form, mixing the powders with de-ionized water, the step of mixing the powders with de-ionized water producing a slurry, sonifing the slurry to completely wet the powder and suspend the powder in the de-ionized water, separating very fine particles from the slurry, molding the slurry, and curing the slurry to produce the transparent ceramic.

  17. Microtensile bond strength of a resin cement to glass infiltrated zirconia-reinforced ceramic: The effect of surface conditioning

    NARCIS (Netherlands)

    Amaral, R.; Ozcan, M.; Bottino, M.A.; Valandro, L.F.

    2006-01-01

    Objectives. This study evaluated the effect of three surface conditioning methods on the microtensile bond strength of resin cement to a glass-infiltrated zirconia-reinforced alumina-based core ceramic. Methods. Thirty blocks (5 x 5 x 4 mm) of In-Ceram Zirconia ceramics (In-Ceram Zirconia-INC-ZR, VI

  18. Microtensile bond strength of a resin cement to glass infiltrated zirconia-reinforced ceramic : The effect of surface conditioning

    NARCIS (Netherlands)

    Amaral, R; Ozcan, M; Bottino, MA; Valandro, LF

    2006-01-01

    Objectives. This study evaluated the effect of three surface conditioning methods on the microtensile bond strength of resin cement to a glass-infiltrated zirconia-reinforced alumina-based core ceramic. Methods. Thirty blocks (5 x 5 x 4 mm) of In-Ceram Zirconia ceramics (In-Ceram Zirconia-INC-ZR, VI

  19. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics : The effect of surface conditioning

    NARCIS (Netherlands)

    Felipe Valandro, Luiz; Ozcan, Mutlu; Bottino, Marco Cicero; Bottino, Marco Antonio; Scotti, Roberto; Della Bona, Alvaro

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia) ce

  20. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics: The effect of surface conditioning

    NARCIS (Netherlands)

    Valandro, L.F.; Ozcan, M.; Bottino, M.C.; Bottino, M.A.; Scotti, R.; Della Bona, A.

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia) ce

  1. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  2. Matrix cracking of fiber-reinforced ceramic composites in shear

    Science.gov (United States)

    Rajan, Varun P.; Zok, Frank W.

    2014-12-01

    The mechanics of cracking in fiber-reinforced ceramic matrix composites (CMCs) under general loadings remains incomplete. The present paper addresses one outstanding aspect of this problem: the development of matrix cracks in unidirectional plies under shear loading. To this end, we develop a model based on potential energy differences upstream and downstream of a fully bridged steady-state matrix crack. Through a combination of analytical solutions and finite element simulations of the constituent stresses before and after cracking, we identify the dominant stress components that drive crack growth. We show that, when the axial slip lengths are much larger than the fiber diameter and when interfacial slip precedes cracking, the shear stresses in the constituents are largely unaffected by the presence of the crack; the changes that do occur are confined to a 'core' region within a distance of about one fiber diameter from the crack plane. Instead, the driving force for crack growth derives mainly from the axial stresses-tensile in the fibers and compressive in the matrix-that arise upon cracking. These stresses are well-approximated by solutions based on shear-lag analysis. Combining these solutions with the governing equation for crack growth yields an analytical estimate of the critical shear stress for matrix cracking. An analogous approach is used in deriving the critical stresses needed for matrix cracking under arbitrary in-plane loadings. The applicability of these results to cross-ply CMC laminates is briefly discussed.

  3. Spark plasma sintering of silicon carbide, multi-walled carbon nanotube and graphene reinforced zirconium diboride ceramic composite

    Science.gov (United States)

    Balaraman Yadhukulakrishnan, Govindaraajan

    Scope and Method of Study: Space vehicles re-entering the earth's atmosphere experience very high temperatures due to aerodynamic heating. Ultra-high temperature ceramics (UHTC) with melting point higher than 3200°C are promising materials for thermal protection systems of such space vehicles re-entering the earth's atmosphere. Among several UHTC systems ZrB2 based ceramic composites are particularly important for thermal protection systems due to their better mechanical and thermoelectric properties and high oxidation resistance. In this study spark plasma sintering of SiC, carbon nanotubes (CNT) and graphene nano platelets (GNP) reinforced ZrB2 ultra-high temperature ceramic matrix composites is reported. Findings and Conclusions: Systematic investigations on the effect of reinforcement type (SiC, CNTs and GNP) and content (10-40 vol.% SiC, 2-6 vol.% CNTs and 2-6 vol.% GNP) on densification behavior, microstructure development, and mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness) are reported. With the similar SPS parameters near-full densification (>99% relative density) was achieved with 10-40 vol.% SiC, 4-6 vol.% CNT reinforced composites. Highly dense composites were obtained in 4-6 vol.% GNP reinforced composites. The SiC, CNT and GNP reinforcement improved the indentation fracture toughness of the composites through a range of toughening mechanisms, including particle shearing, crack deflection at the particle-matrix interface, and grain pull-outs for ZrB2-SiC composites, CNT pull-outs and crack deflection in ZrB2-CNT composites and crack deflection, crack bridging and GNP sheet pull-out for ZrB2 -GNP composites.

  4. Joining of the AMC Composites Reinforced with Ti3Al Intermetallic Particles by Resistance Butt Welding

    Directory of Open Access Journals (Sweden)

    Adamiak M.

    2016-06-01

    Full Text Available The introduction of new reinforcing materials continues to be investigated to improve the final behaviour of AMCs as well as to avoid some drawbacks of using ceramics as reinforcement. The present work investigates the structure, properties and ability of joining aluminium EN-AW 6061 matrix composite materials reinforced with Ti3Al particles by resistance butt welding as well as composite materials produced by mechanical milling, powder metallurgy and hot extrusion techniques. Mechanically milled and extruded composites show finer and better distribution of reinforcement particles, which leads to better mechanical properties of the obtained products. Finer microstructure improves mechanical properties of obtained composites. The hardness increases twice in the case of mechanically milled composites also, a higher reinforcement content results in higher particle dispersion hardening, for 15 wt.% of intermetallics reinforcement concentration composites reach about 400 MPa UTS. Investigation results of joints show that best hardness and tensile properties of joints can be achieved by altering soft conditions of butt welding process e.g. current flow time 1.2 s and current 1400 A. To improve mechanical properties of butt welding joints age hardening techniques can also be used.

  5. Fragment and particle size distribution of impacted ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Weerheijm, J.; Ditzhuijzen, C.; Tuinman, I.

    2014-01-01

    The fragmentation of ceramic tiles under ballistic impact has been studied. Fragments and aerosol (respirable) particles were collected and analyzed to determine the total surface area generated by fracturing (macro-cracking and comminution) of armor grade ceramics. The larger fragments were collect

  6. Repair bond strength of a resin composite to alumina-reinforced feldspathic ceramic.

    Science.gov (United States)

    Goia, Tamiye Simone; Leite, Fabíola Pessôa; Valandro, Luiz Felipe; Ozcan, Mutlu; Bottino, Marco Antonio

    2006-01-01

    This study compared the microtensile bond strength of a repair resin to an alumina-reinforced feldspathic ceramic (Vitadur-alpha, Vita) after 3 surface conditioning methods: Group 1, etching with 9.6% hydrofluoric acid for 1 minute plus rinsing and drying, followed by application of silane for 5 minutes; group 2, airborne particle abrasion with 110-mm aluminum oxide using a chairside air-abrasion device followed by silane application for 5 minutes; group 3, chairside tribochemical silica coating with 30-microm SiOx followed by silane application for 5 minutes (N = 30). Group 1 presented the highest mean bond strength (19.7 +/- 3.8 MPa), which was significantly higher than those of groups 2 (10 +/- 2.6 MPa) and 3 (10.4 +/- 4 MPa) (P < .01). Scanning electron microscope analysis of the failure modes demonstrated predominantly mixed types of failures, with adhesive and/or cohesive failures in all experimental groups.

  7. Particle-induced amorphization complex ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Wang, Lu-Min

    1996-02-16

    The presently funded three-year research program, supported by the Division of Materials Sciences of the Office of Basic Energy Sciences, was initiated on August 1, 1993; during the period in which the grant will have been active, $249,561 of support have been provided to date with an additional $79,723 to be spent during the third, final year (ending July 30, 1996). The primary purpose of the program is to develop an understanding of heavy-particle radiation effects -- {alpha}-recoil nuclei, fission fragments, ion-irradiations -- on ceramic materials and the thermal annealing mechanisms by which crystallinity might be restored. During the past two years, we have completed major studies on zircon (ZrSiO{sub 4}), olivine (Mg{sub 2}SiO{sub 4} and ten other compositions), spinel (MgAl{sub 2}O{sub 4} and four other compositions), and silica polymorphs (quartz, coesite and stishovite), as well as berlinite (AlPO{sub 4}) which is isomorphous with quartz. In addition, based on the above research, we propose the use of zircon as a host phase for the immobilization of plutonium resulting from weapons dismantlement.

  8. Multiwalled carbon nanotube-reinforced ceramic matrix composites as a promising structural material

    Energy Technology Data Exchange (ETDEWEB)

    Estili, Mehdi, E-mail: mehdiestili@gmail.co [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai 980-8579 (Japan); Kwon, Hansang; Kawasaki, Akira; Cho, Seungchan; Takagi, Kenta; Kikuchi, Keiko [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Kawai, Masayoshi [Institute of Materials Structure Science, High Energy Accelerator Research Organization, Oho, Tsukuba, Ibaraki 305-0801 (Japan)

    2010-03-15

    In this paper, we introduce fully dense, multiwalled carbon nanotube (MWCNT)-reinforced ceramic matrix composites recently processed by a novel powder technology in our laboratory to be considered as a promising potential structural materials for employment in severe working conditions. A strategy is also offered to investigate the effect of working condition on the mechanical properties of MWCNTs embedded in the ceramic matrix for a reliable material selection for the working conditions needed.

  9. Chairside Fabrication of an All-Ceramic Partial Crown Using a Zirconia-Reinforced Lithium Silicate Ceramic

    Directory of Open Access Journals (Sweden)

    Sven Rinke

    2016-01-01

    Full Text Available The chairside fabrication of a monolithic partial crown using a zirconia-reinforced lithium silicate (ZLS ceramic is described. The fully digitized model-free workflow in a dental practice is possible due to the use of a powder-free intraoral scanner and the computer-aided design/computer-assisted manufacturing (CAD/CAM of the restorations. The innovative ZLS material offers a singular combination of fracture strength (>370 Mpa, optimum polishing characteristics, and excellent optical properties. Therefore, this ceramic is an interesting alternative material for monolithic restorations produced in a digital workflow.

  10. Chairside Fabrication of an All-Ceramic Partial Crown Using a Zirconia-Reinforced Lithium Silicate Ceramic

    Science.gov (United States)

    Pabel, Anne-Kathrin; Rödiger, Matthias

    2016-01-01

    The chairside fabrication of a monolithic partial crown using a zirconia-reinforced lithium silicate (ZLS) ceramic is described. The fully digitized model-free workflow in a dental practice is possible due to the use of a powder-free intraoral scanner and the computer-aided design/computer-assisted manufacturing (CAD/CAM) of the restorations. The innovative ZLS material offers a singular combination of fracture strength (>370 Mpa), optimum polishing characteristics, and excellent optical properties. Therefore, this ceramic is an interesting alternative material for monolithic restorations produced in a digital workflow. PMID:27042362

  11. Microanalytical investigations of fiber-reinforced ceramic materials. Mikroanalytische Untersuchungen faserverstaerkter keramischer Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Meier, B.; Grathwohl, G. (Karlsruhe Univ. (T.H.) (Germany, F.R.). Inst. fuer Werkstoffkunde 2)

    1990-03-01

    Microanalytical investigations have been made on samples of ceramic fibres (SiC-fibres (Nicalon), C-fibre coated with TiN) and fibre-reinforced ceramics (SiC- and glass-matrices). High resolution Auger electron spectroscopy (HRAES), electron probe microanalysis (EPMA) and scanning electron microscopy were employed for these examinations. Analysis was best performed with HRAES on account of its lateral and depth resolution. AES depth profiles of ceramic fibres are reported and compared with the surface analysis of fibres in the composites after being broken in situ. (orig.).

  12. Spark plasma sintering of silicon carbide and multi-walled carbon nanotube reinforced zirconium diboride ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Yadhukulakrishnan, Govindaraajan B.; Rahman, Arif; Karumuri, Sriharsha [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States); Stackpoole, Margaret M. [ELORET Corporation, Moffett Field, CA 94035 (United States); Kalkan, A. Kaan; Singh, Raman P. [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States); Harimkar, Sandip P., E-mail: sandip.harimkar@okstate.edu [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States)

    2012-08-30

    Highlights: Black-Right-Pointing-Pointer Dense SiC and carbon nanotube reinforced ZrB{sub 2} composites were spark plasma sintered. Black-Right-Pointing-Pointer SiC and carbon nanotube reinforcement favored the densification of ZrB{sub 2} composites. Black-Right-Pointing-Pointer SiC and carbon nanotube reinforcement resulted in toughening of ZrB{sub 2} composites. Black-Right-Pointing-Pointer Carbon nanotubes were retained in the spark plasma sintered ZrB{sub 2} composites. - Abstract: In this paper spark plasma sintering (SPS) of silicon carbide and multi-walled carbon nanotube reinforced zirconium diboride ultra-high temperature ceramic matrix composites is reported. Systematic investigations on the effect of reinforcement type (SiC and CNTs) and content (10-40 vol.% SiC and 2-6 vol.% CNTs) on densification behavior, microstructure development, and mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness) are presented. With the similar SPS processing parameters (1900 Degree-Sign C, 70 MPa pressure, and 15 min soaking time), near-full densification (>99% relative density) was achieved with 10-40% SiC (in ZrB{sub 2}-SiC) and 4-6% CNT (in ZrB{sub 2}-CNT) reinforced composites. The SiC and CNT reinforcement further improved the indentation fracture toughness of the composites through a range of toughening mechanisms, including particle shearing, crack deflection at the particle-matrix interface, and grain pull-outs for ZrB{sub 2}-SiC composites, and CNT pull-outs and crack deflection in ZrB{sub 2}-CNT composites.

  13. Selected mechanical properties of aluminum composite materials reinforced with SiC particles

    Directory of Open Access Journals (Sweden)

    A. Kurzawa

    2008-07-01

    Full Text Available This work presents the results of research concerning influence of ceramic particles’ content of silicon carbide on selected mechanical properties of type AW-AlCu4Mg2Mn - SiC composite materials. Composites produced of SiC particles with pressure infiltration method of porous preform and subject to hot plastic forming in the form of open die forging were investigated. The experimental samples contained from 5% up to 45% of reinforcing SiC particles of 8÷10μm diameter. Studies of strength properties demonstrated that the best results, in case of tensile strength as well as offset yield strength, might be obtained while applying reinforcement in the amount of 20-25% vol. of SiC. Application of higher than 25% vol. contents of reinforcing particles leads to gradual strength loss. The investigated composites were characterized by very high functional properties, such as hardness and abrasive wear resistance, whose values increase strongly with the increase of reinforcement amount. The presented results of the experiments shall allow for a more precise component selection of composite materials at the stage of planning and design of their properties.

  14. Metallic-fibre-reinforced ceramic-matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, F.; Schnedecker, G.; Boncoeur, M.

    1994-12-31

    A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs.

  15. In Situ Synthesis of Ceramic Reinforcements for Carbon/CuCrZr Joints Brazed with Composite Fillers

    Science.gov (United States)

    Mao, Yangwu; Yu, Si; Deng, Quanrong; Zhao, Pei

    2016-12-01

    Brazing of two kinds of carbon materials including graphite and carbon fiber-reinforced carbon composites to copper alloys has been realized with CuTiH2 + BN composite fillers. The microstructure characterization reveals that the ceramic reinforcements containing TiN particles and TiB whiskers have been synthesized by in situ reaction of BN additives with Ti discomposed from TiH2 in the composite filler. The filler layer of the joints is mainly composed of Cu-based solid solutions [Cu (ss)] and Ti-Cu intermetallics along with ceramic reinforcements. Furthermore, a continuous thin reaction layer mainly containing TiC is developed at the interface close to the carbon substrates. The growth of TiC layer is mainly controlled by the diffusion of carbon from the substrates into the liquid filler through the TiC layer formed. The interface evolution of the graphite/CuCrZr joints has been discussed. The electrical resistivity of the joining area is relatively low, which highly meets the requirement for the carbon commutator applications.

  16. Internal stresses and voids in SiC particle reinforced aluminum composites for heat sink applications

    OpenAIRE

    Schöbel, M.; Altendorfer, W.; Degischer, H.P.; S. Vaucher; Buslaps, T.; Di Michiel, M.; Hofmann, M.

    2011-01-01

    Abstract Metal matrix composites (MMC) are being developed for power electronic IGBT modules, where the heat generated by the high power densities has to be dissipated from the chips into a heat sink. As a means of increasing long term stability a base plate material is needed with a good thermal conductivity (TC) combined with a low coefficient of thermal expansion (CTE) matching the ceramic insulator. SiC particle reinforced aluminum (AlSiC) offers the high TC of a metal with the...

  17. Repair bond strength of a resin composite to alumina-reinforced feldspathic ceramic

    NARCIS (Netherlands)

    Goia, Tamiye Simone; Pereira Leite, Fabiola Pessoa; Valandro, Luiz Felipe; Oezcan, Mutlu; Bottino, Marco Antonio

    2006-01-01

    This study compared the microtensile bond strength of a repair resin to an alumina-reinforced feldspathic ceramic (Vitadur-alpha, Vita) after 3 surface conditioning methods: Group 1, etching with 9.6% hydrofluoric acid for 1 minute plus rinsing and drying, followed by application of silane for 5 min

  18. Ensuring near-optimum homogeneity and densification levels in nano-reinforced ceramics

    Science.gov (United States)

    Dassios, Konstantinos G.; Barkoula, Nektaria-Marianthi; Alafogianni, Panagiota; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.

    2016-04-01

    The development of a new generation of high temperature ceramic materials for aerospace applications, reinforced at a scale closer to the molecular level and three orders of magnitude less than conventional fibrous reinforcements, by embedded carbon nanotubes, has recently emerged as a uniquely challenging scientific effort. The properties of such materials depend strongly on two main factors: i) the homogeneity of the dispersion of the hydrophobic medium throughout the ceramic volume and ii) the ultimate density of the resultant product after sintering of the green body at the high-temperatures and pressures required for ceramic consolidation. The present works reports the establishment of two independent experimental strategies which ensure achievement of near perfect levels of tube dispersion homogeneity and fully dense final products. The proposed methodologies are validated across non-destructive evaluation data of materials performance.

  19. Development of Ceramic Fibers for Reinforcement in Composite Materials

    Science.gov (United States)

    Gates, L. E.; Lent, W. E.; Teague, W. T.

    1961-01-01

    the. testing apparatus for single fiber tensile strength increased the precision. of tests conducted on nine fibers. The highest mean tensile strength, a value of 295,000 pounds per square inch, was obtained with R-141 fibers. Treatment of R-74 fibers with anhydrous Linde A-1100 silane finish improved its mean fiber tensile strength by 25 percent. The lapse of time after fiber formation had no measurable effect on tensile strength. A static heating test conducted with various high melting fibers indicated that Fiberfrax and R-108 underwent no significant changes in bulk volume or resiliency on exposure to 2750 degrees Fahrenheit (1510 degrees Centigrade) in an oxidizing atmosphere. For fiber-resin composition fabrication, ten fiber materials were selected on the bases of high fiber yield, fusion temperature, and type of composition. Fiberfrax, a commercial ceramic fiber, was included for comparison. A new, more effective method of removing pellets from blown fibers was developed. The de-pelletized fibers were treated with a silane finish and felted into ten-inch diameter felts prior to resin impregnation. Composites containing 30 percent by weight of CTL 91-LD phenolic resin were molded under high pressure from the impregnated felts and post-cured to achieve optimum properties. Flexural strength, flexural modules of elasticity, and punch shear strength tests were conducted on the composite specimens. The highest average flexural strength obtained was 19,958 pounds per square inch with the R-74-fiber-resin composite. This compares very favorably with the military specification of 13,000 pounds per square inch flexural strength for randomly oriented fiber reinforced composites. The highest punch shear strength (11,509 pounds per square inch) was obtained with the R-89 fiber-resin composite. The effects of anhydrous fiber finishes on composite strength were not clearly indicated. Plasma arc tests at a heat flux of 550 British Thermal Units per square foot per second on

  20. The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

  1. Tough ceramic coatings: Carbon nanotube reinforced silica sol-gel

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, A.J., E-mail: antoniojulio.lopez@urjc.es [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rico, A.; Rodriguez, J.; Rams, J. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2010-08-15

    Silica coatings reinforced with carbon nanotubes were produced via sol-gel route using two mixing techniques of the sol-gel precursors, mechanical and ultrasonic mixing, and dip-coating as deposition process on magnesium alloy substrates. Effective incorporation and distribution of 0.1 wt.% of carbon nanotubes in the amorphous silica matrix of the coatings were achieved using both techniques. Fabrication procedure determines the morphological aspects of the coating. Only mechanical mixing process produced coatings dense and free of defects. Nanoindentation technique was used to examine the influence of the fabrication process in the mechanical features of the final coatings, i.e. indentation fracture toughness, Young's modulus and hardness. A maximum toughening effect of about 24% was achieved in silica coatings reinforced with carbon nanotubes produced by the mechanical mixing route. Scanning electron microscopy investigation revealed that the toughening of these reinforced coatings was mainly due to bridging effect of the reinforcement.

  2. Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

    Institute of Scientific and Technical Information of China (English)

    Chongdu Cho; Qiang Pan; Sangkyo Lee

    2007-01-01

    Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.

  3. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-12-01

    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT-ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  4. Interphase for ceramic matrix composites reinforced by non-oxide ceramic fibers

    Science.gov (United States)

    DiCarlo, James A. (Inventor); Bhatt, Ramakrishna (Inventor); Morscher, Gregory N. (Inventor); Yun, Hee-Mann (Inventor)

    2008-01-01

    A ceramic matrix composite material is disclosed having non-oxide ceramic fibers, which are formed in a complex fiber architecture by conventional textile processes; a thin mechanically weak interphase material, which is coated on the fibers; and a non-oxide or oxide ceramic matrix, which is formed within the interstices of the interphase-coated fiber architecture. During composite fabrication or post treatment, the interphase is allowed to debond from the matrix while still adhering to the fibers, thereby providing enhanced oxidative durability and damage tolerance to the fibers and the composite material.

  5. PARTICULATE SIZE EFFECTS IN THE PARTICLE-REINFORCED METAL-MATRIX COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    魏悦广

    2001-01-01

    The influences of particle size on the mechanical properties of the particulate metal matrix composite are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material,are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally,the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.

  6. Approach to microstructure-behavior relationships for ceramic matrix composites reinforced by continuous fibers

    Directory of Open Access Journals (Sweden)

    Lamon Jacques

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs reinforced with continuous fibers exhibit several features that differentiate them from homogeneous unreinforced materials. The microstructure consists of various distinct constituents: fibres, matrix, and fiber/matrix interfaces or interphases. Several entities at micro- and mesoscopic length scales can be defined depending on fiber arrangement. Furthermore, the CMCs contain flaw populations that govern matrix cracking and fiber failures. The paper describes the microstructure-behavior relations for ceramic matrix composites reinforced with continuous fibers. It focuses on matrix damage by multiple cracking, on ultimate fracture, on delayed fracture at high temperatures, and on stochastic features induced by flaw populations. Models of damage and ultimate failure are based on micromechanics and fracture probabilities. They provide a basis for a multiscale approach to composite and component design.

  7. Sodium sulfate corrosion of silicon carbide fiber-reinforced lithium aluminosilicate glass-ceramic matrix composites

    OpenAIRE

    1993-01-01

    Approved for public release; distribution is unlimited. Sodium sulfate hot corrosion of a SiC fiber-reinforced lithium aluminosilicate (LAS) glass-ceramic matrix composite was studied using Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD). Changes in the microstructural chemical composition of the specimens were investigated. The samples provided by Naval Air Warfare Center (NAWC), Warminster, PA were grouped as follows: (1) as-received, (2) Na2SO4 salt-coated and heat-treate...

  8. Jet Electrochemical Machining of Particle Reinforced Aluminum Matrix Composites with Different Neutral Electrolytes

    Science.gov (United States)

    Hackert-Oschätzchen, M.; Lehnert, N.; Martin, A.; Schubert, A.

    2016-03-01

    Conventional mechanical machining of particle reinforced aluminum matrix composites (AMCs) is challenging because the hard ceramic particles in the soft aluminum matrix lead to an increased tool wear. Furthermore, the mechanical and thermal impact during conventional machining affects the microstructure of the AMCs. Electrochemical machining (ECM) is an alternative method to machine AMCs. Based on anodic dissolution, ECM has a slight influence on the work piece material structure and is independent of material strength and hardness. So the microstructure of the work piece remains unaffected. One method of ECM is electrochemical machining with continuous electrolytic free jet (Jet-ECM). Hereby the electrochemical removal is localized by the geometry of the electrolyte jet. By moving the electrolyte jet micro-structures and microgeometries can be generated quickly and flexibly in metallic parts [1]. Another advantage of Jet-ECM is the low consumption of electrolyte which allows an easy and inexpensive change of electrolyte for investigations with different types of electrolyte. In this study AMCs reinforced with different amounts of SiC-particles are machined with two pH-neutral electrolytes using Jet-ECM. The results provide information about the suitability of the selected electrolytes for the machining of AMCs. In addition, the influence of the particle content on the electrochemical removal result will be evaluated.

  9. A novel processing route for carbon nanotube reinforced glass-ceramic matrix composites

    Science.gov (United States)

    Dassios, Konstantinos G.; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.

    2015-03-01

    The current study reports the establishment of a novel feasible way for processing glass- and ceramic- matrix composites reinforced with carbon nanotubes (CNTs). The technique is based on high shear compaction of glass/ceramic and CNT blends in the presence of polymeric binders for the production of flexible green bodies which are subsequently sintered and densified by spark plasma sintering. The method was successfully applied on a borosilicate glass / multi-wall CNT composite with final density identical to that of the full-dense ceramic. Preliminary non-destructive evaluation of dynamic mechanical properties such as Young's and shear modulus and Poisson's ratio by ultrasonics show that property improvement maximizes up to a certain CNT loading; after this threshold is exceeded, properties degrade with further loading increase.

  10. Comparative investigation of creep behavior of ceramic fiber-reinforced alumina and silica aerogel

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Xiaoguang; Wei, Jing [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Shi, Duoqi, E-mail: shdq@buaa.edu.cn [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Sun, Yantao; Lv, Shuangqi [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Feng, Jian; Jiang, Yonggang [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China)

    2014-07-15

    Ambient and high temperature creep experiments at constant stresses of 0.05 MPa and 0.2 MPa were conducted on a ceramic fiber-reinforced alumina aerogel. Experimental results show that at low temperature (below 300 °C), there is no significant creep phenomenon at low stress level (0.05 MPa), but time-dependent creep deformation is found at high stress level (0.2 MPa) for the material. Scanning Electron Microscope (SEM) analysis was also conducted to understand the micro mechanism of the creep behavior. Crack initiation and propagation in matrix are the key factors that change the creep property. Comparative investigation of creep properties was also carried out between ceramic fiber-reinforced alumina and silica aerogel. Finally the application prospect of the two composites was discussed. The result shows that alumina aerogel has excellent creep resistance, thermal stability and heat insulation properties at high temperature (above 800 °C), and it has a good application prospect in high temperature insulation fields, while the ceramic fiber-reinforced silica aerogel, limited by the sintering and poor creep resistance under high temperature, is more suitable for low temperature (below 600 °C) insulation field.

  11. Fibre-reinforced ceramics for industrial applications; Faserverstaerkte Keramik in industriellen Anwendungen

    Energy Technology Data Exchange (ETDEWEB)

    Leuchs, M.; Spoerer, J.; Zechmeister, H. [MAN Technologie AG, Karlsfeld (Germany)

    1998-05-01

    High-performance composites now include also materials with a ceramic matrix. By means of the long-fibre reinforcement of ceramics, using carbon (C) or silicium carbide (SiC) fibres embedded in SiC matrix material, a breakthrough has been achieved regarding enhanced embrittlement behaviour of ceramics. The basic mechanism of the reinforcement, as well as different fabrication methods which are now ready for transfer to market, are described. Exemplary results of applications are reported, which demonstrate the high fracture toughness, thermo-shock resistance and tribological stress tolerance of the ceramic composite. (orig.) [Deutsch] Zu den Hochleistungsverbundwerkstoffen gehoeren inzwischen auch die Werkstoffe mit keramischer Matrix. Mit der Langfaserverstaerkung von Keramik ist unter Verwendung von Kohlenstoff (C)- oder Siliciumcarbid (SiC)-Fasern, die in SiC-Matrixmaterial eingebettet werden, ein Durchbruch bei der Verbesserung des Sproedbruchverhaltens keramischer Werkstoffe gelungen. Der Grundmechanismus der Verstaerkung und verschiedene, inzwischen anwendungsreife Herstellverfahren werden beschrieben. Beispielhafte Ergebnisse von Anwendungsentwicklungen werden vorgestellt, in denen die hohe Bruchzaehigkeit, Thermoschockbestaendigkeit und tribologische Belastbarkeit von Verbundkeramik demonstriert wird. (orig.)

  12. Particle size and particle-particle interactions on tensile properties and reinforcement of corn flour particles in natural rubber

    Science.gov (United States)

    Renewable corn flour has a significant reinforcement effect in natural rubber. The corn flour was hydrolyzed and microfluidized to reduce its particle size. Greater than 90% of the hydrolyzed corn flour had an average size of ~300 nm, a reduction of 33 times compared to unhydrolyzed corn flour. Comp...

  13. Laser cladding in-situ carbide particle reinforced Fe-based composite coatings with rare earth oxide addition

    Institute of Scientific and Technical Information of China (English)

    吴朝锋; 马明星; 刘文今; 钟敏霖; 张红军; 张伟明

    2009-01-01

    Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal surface with various volume fractions of ceramic particles.Recent literatures showed that laser melting of powder mixture containing carbon and carbide-forming elements,was favorable for the formation of in-situ synthesized carbide particles.In this paper,rare earth oxide(RE2O3) was added into t...

  14. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  15. Columnar-to-Equiaxed Transition in Metal-Matrix Composites Reinforced with Silicon Carbide Particles

    Directory of Open Access Journals (Sweden)

    Alicia E. Ares

    2013-01-01

    Full Text Available The present work is focused on the study of the effect of directional heat extraction on the silicon-carbide (SiC distribution in zinc-aluminum matrix composites (MMCs and on the columnar-to-equiaxed (CET position in directionally solidified samples. To this end, a ZA-27 alloy matrix was reinforced with ceramic particles of SiC and vertically directionally solidified. The cooling rates, temperature gradients, and interphase velocities were then measured, and their influence on the solidification microstructure of the MMCs was analyzed. The recalescence detected and measured during the equiaxed transition was of the order of 3.5°C to 1.1°C. The values of the temperature gradients reached a minimum during the CET and were even negative in most cases (between −3.89 K and 0.06 K. The interphase velocities varied between 0.07 mm/s and 0.44 mm/s at the transition. Also, the presence of ceramic particles in ZA-27 alloys affected the thermodynamic local conditions and the kinetics of nucleation, producing a finer microstructure.

  16. Particle-induced amorphization of complex ceramics. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Wang, L.M.

    1998-08-01

    The crystalline-to-amorphous (c-a) phase transition is of fundamental importance. Particle irradiations provide an important, highly controlled means of investigating this phase transformation and the structure of the amorphous state. The interaction of heavy-particles with ceramics is complex because these materials have a wide range of structure types, complex compositions, and because chemical bonding is variable. Radiation damage and annealing can produce diverse results, but most commonly, single crystals become aperiodic or break down into a polycrystalline aggregate. The authors continued the studies of the transition from the periodic-to-aperiodic state in natural materials that have been damaged by {alpha}-recoil nuclei in the uranium and thorium decay series and in synthetic, analogous structures. The transition from the periodic to aperiodic state was followed by detailed x-ray diffraction analysis, in-situ irradiation/transmission electron microscopy, high resolution transmission electron microscopy, extended x-ray absorption fine structure spectroscopy/x-ray absorption near edge spectroscopy and other spectroscopic techniques. These studies were completed in conjunction with bulk irradiations that can be completed at Los Alamos National Laboratory or Sandia National Laboratories. Principal questions addressed in this research program included: (1) What is the process at the atomic level by which a ceramic material is transformed into a disordered or aperiodic state? (2) What are the controlling effects of structural topology, bond-type, dose rate, and irradiation temperature on the final state of the irradiated material? (3) What is the structure of the damaged material? (4) What are the mechanisms and kinetics for the annealing of interstitial and aggregate defects in these irradiated ceramic materials? (5) What general criteria may be applied to the prediction of amorphization in complex ceramics?

  17. 3D Finite Element Analysis of Particle-Reinforced Aluminum

    Science.gov (United States)

    Shen, H.; Lissenden, C. J.

    2002-01-01

    Deformation in particle-reinforced aluminum has been simulated using three distinct types of finite element model: a three-dimensional repeating unit cell, a three-dimensional multi-particle model, and two-dimensional multi-particle models. The repeating unit cell model represents a fictitious periodic cubic array of particles. The 3D multi-particle (3D-MP) model represents randomly placed and oriented particles. The 2D generalized plane strain multi-particle models were obtained from planar sections through the 3D-MP model. These models were used to study the tensile macroscopic stress-strain response and the associated stress and strain distributions in an elastoplastic matrix. The results indicate that the 2D model having a particle area fraction equal to the particle representative volume fraction of the 3D models predicted the same macroscopic stress-strain response as the 3D models. However, there are fluctuations in the particle area fraction in a representative volume element. As expected, predictions from 2D models having different particle area fractions do not agree with predictions from 3D models. More importantly, it was found that the microscopic stress and strain distributions from the 2D models do not agree with those from the 3D-MP model. Specifically, the plastic strain distribution predicted by the 2D model is banded along lines inclined at 45 deg from the loading axis while the 3D model prediction is not. Additionally, the triaxial stress and maximum principal stress distributions predicted by 2D and 3D models do not agree. Thus, it appears necessary to use a multi-particle 3D model to accurately predict material responses that depend on local effects, such as strain-to-failure, fracture toughness, and fatigue life.

  18. Friction Stir Processing of Particle Reinforced Composite Materials

    Directory of Open Access Journals (Sweden)

    Daniel Solomon

    2010-01-01

    Full Text Available The objective of this article is to provide a review of friction stir processing (FSP technology and its application for microstructure modification of particle reinforced composite materials. The main focus of FSP was on aluminum based alloys and composites. Recently, many researchers have investigated this technology for treating other alloys and materials including stainless steels, magnesium, titanium, and copper. It is shown that FSP technology is very effective in microstructure modification of reinforced metal matrix composite materials. FSP has also been used in the processing and structure modification of polymeric composite materials. Compared with other manufacturing processes, friction stir processing has the advantage of reducing distortion and defects in materials. The layout of this paper is as follows. The friction stir processing technology will be presented first. Then, the application of this technology in manufacturing and structure modification of particle reinforced composite materials will be introduced. Future application of friction stir processing in energy field, for example, for vanadium alloy and composites will be discussed. Finally, the challenges for improving friction stir processing technology will be mentioned.

  19. Endocrown with Leucite-Reinforced Ceramic: Case of Restoration of Endodontically Treated Teeth

    Directory of Open Access Journals (Sweden)

    Leonardo Fernandes da Cunha

    2015-01-01

    Full Text Available A common problem encountered by dentists is the restorative treatment of nonvital teeth. When the pulp chamber presents appropriate conditions for retention, the endocrown is indicated. This monolithic, ceramic adhesive restoration is singularly used yet warrants wider recognition and use. The endocrown allows preservation of the tooth structure and is minimally invasive. Currently, this treatment option, of a core buildup and full coverage restoration, reduces tooth structure excessively. This treatment presents not only functional limitations but also aesthetic concerns. Recently, the VITA-PM9 system, a leucite-reinforced glass ceramic, has been increasingly used in a variety of clinical situations due to its satisfactory physical-mechanical and aesthetic properties. Therefore, the present study describes a case of surgical restoration of a nonvital tooth using the endocrown technique and the VITA-PM9.

  20. Processing of continuous fiber reinforced ceramic composites for ultra high temperature applications using organosilicon polymer precursors

    Science.gov (United States)

    Nicholas, James Robert

    The current work is on the development of continuous fiber reinforced ceramic materials (CFCCs) for use in ultra high temperature applications. These applications subject materials to extremely high temperatures(> 2000°C). Monolithic ceramics are currently being used for these applications, but the tendency to fail catastrophically has driven the need for the next generation of material. Reinforcing with continuous fibers significantly improves the toughness of the monolithic materials; however, this is a manufacturing challenge. The development of commercial, low-viscosity preceramic polymers provides new opportunities to fabricate CFCCs. Preceramic polymers behave as polymers at low temperatures and are transformed into ceramics upon heating to high temperatures. The polymer precursors enable the adaptation of well-established polymer processing techniques to produce high quality materials at relatively low cost. In the present work, SMP-10 from Starfire Systems, and PURS from KiON Corp. were used to manufacture ZrB2-SiC/SiC CFCCs using low cost vacuum bagging process in conjunction with the polymer infiltration and pyrolysis process. The microstructure was investigated using scanning electron microscopy and it was determined that the initial greenbody cure produced porosity of both closed and open pores. The open pores were found to be more successfully re-infiltrated using neat resin compared to slurry reinfiltrate; however, the closed pores were found to be impenetrable during subsequent reinfiltrations. The mechanical performance of the manufactured samples was evaluated using flexure tests and found the fiber reinforcement prevented catastrophic failure behavior by increasing fracture toughness. Wedge sample were fabricated and evaluated to demonstrate the ability to produce CFCC of complex geometry.

  1. Reinforced polypropylene composites: effects of chemical compositions and particle size.

    Science.gov (United States)

    Ashori, Alireza; Nourbakhsh, Amir

    2010-04-01

    In this work, the effects of wood species, particle sizes and hot-water treatment on some physical and mechanical properties of wood-plastic composites were studied. Composites of thermoplastic reinforced with oak (Quercus castaneifolia) and pine (Pinus eldarica) wood were prepared. Polypropylene (PP) and maleic anhydride grafted polypropylene (MAPP) were used as the polymer matrix and coupling agent, respectively. The results showed that pine fiber had significant effect on the mechanical properties considered in this study. This effect is explained by the higher fiber length and aspect ratio of pine compared to the oak fiber. The hot-water treated (extractive-free) samples, in both wood species, improved the tensile, flexural and impact properties, but increased the water absorption for 24h. This work clearly showed that lignocellulosic materials in both forms of fiber and flour could be effectively used as reinforcing elements in PP matrix. Furthermore, extractives have marked effects on the mechanical and physical properties.

  2. Effects of particle size on the mechanical properties of particle-reinforced Sn-Ag composite solder joint

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Particulate size has significant influenced on the mechanical properties of particle-reinforced composite solder joints. In this current research, Cu or Ni reinforcement particles were mechanically added to the Sn-3.5Ag eutectic solder, and the effects of the particle size on the mechanical properties of particle-reinforced composite solder joint were systematically studied. This investigation touched on how mechanical properties of the solder joints are affected by particles size. A quantitative formula was set up to correlate the mechanical property of the solder joint with particle size in different processing conditions. Besides, the fracture mechanism of the composite solder joint was analyzed.

  3. Finite Element Analysis of IPS –Empress II Ceramic Bridge Reinforced by Zirconia Bar

    Directory of Open Access Journals (Sweden)

    Allahyar Geramy

    2012-01-01

    Full Text Available Objective: The aim of this study was to determine the effect of trenched zirconia bar on the von Mises stress distribution of IPS –Empress II core ceramics.Material and Methods: The three-dimensional model including a three-unit bridge from the second premolar to the second molar was designed. The model was reinforced with zirconia bar (ZB, zirconia bar with vertical trench (VZB, and zirconia bar with horizontal trench (HZB (cross sections of these bars were circular. The model without zirconia bar was designed as the control. The bridges were loaded by 200 N and 500 N on the occlusal surface at the middle of the pontic component, and Von-Mises stresses were evaluated along a defined path.Result: In the connector area, VonMises stress in MPa were approximately identical in the specimens with ZB (at molar connector (MC: 4.75, and at premolar connector (PC: 6.40 and without ZB (MC: 5.50, PC: 6.68, and considerable differences were not recognized. Whereas, Von-Mises stress (MPa in the specimens with horizontal trenched Zirconia bar (HZB (MC: 3.91, PC: 2.44 and Vertical trenched Zirconia bar (VZB (MC: 2.53, PC: 2.56 was decreased considerably.Conclusion: Embeded trenched zirconia bar could reinforce IPS-Empress II at the connector area which is a main failure region in all ceramic fixed partial dentures.

  4. Encapsulation of sacrificial silicon containing particles for SH oxide ceramics via a boehmite precursor route

    NARCIS (Netherlands)

    Carabat, A.L.; Van der Zwaag, S.; Sloof, W.G.

    2013-01-01

    Easy crack propagation in oxide ceramic coatings limits their application in high temperature environment (e.g. such as engines and gas turbine components) [1]. In order to overcome this problem, incorporation of sacrificial particles into an oxide ceramic coating may be a viable option. Particles o

  5. Micromechanics Fatigue Damage Analysis Modeling for Fabric Reinforced Ceramic Matrix Composites

    Science.gov (United States)

    Min, J. B.; Xue, D.; Shi, Y.

    2013-01-01

    A micromechanics analysis modeling method was developed to analyze the damage progression and fatigue failure of fabric reinforced composite structures, especially for the brittle ceramic matrix material composites. A repeating unit cell concept of fabric reinforced composites was used to represent the global composite structure. The thermal and mechanical properties of the repeating unit cell were considered as the same as those of the global composite structure. The three-phase micromechanics, the shear-lag, and the continuum fracture mechanics models were integrated with a statistical model in the repeating unit cell to predict the progressive damages and fatigue life of the composite structures. The global structure failure was defined as the loss of loading capability of the repeating unit cell, which depends on the stiffness reduction due to material slice failures and nonlinear material properties in the repeating unit cell. The present methodology is demonstrated with the analysis results evaluated through the experimental test performed with carbon fiber reinforced silicon carbide matrix plain weave composite specimens.

  6. Bonding of ceramic insert to a laboratory particle filler composite.

    Science.gov (United States)

    Kienanen, Pietari; Alander, Pasi; Lassila, Lippo V J; Vallittu, Pekka K

    2005-10-01

    The push-out bond strength of cylindrical ceramic inserts (CI) to particulate filler resin composite (VC) was evaluated in this study. Various surface treatments to improve the adhesion of CI to resin composite were tested. Additionally, the effect of fiber-reinforced composite (FRC) laminate encapsulation around CI was tested. Feldspathic porcelain CI with a diameter of 3.1 mm was bonded to VC. Adhesive resin was used for bonding. In group 1, no surface treatment of CI was done. In group 2, CI was encapsulated with a thin layer of woven glass FRC. In group 3, the surface of the CI was tribochemically silica coated and silanized. In group 4, the surface of the CI was grit-blasted with 50 microm aluminum oxide and etched with hydrofluoric acid. In group 5, the grit-blasted CI was encapsulated with a layer of FRC. The specimens (n = 6/group) were either dry stored or thermocycled in water (6000 x 5-55 degrees C). The push-out test was carried out with a universal material testing machine. The highest push-out strength was achieved in group 5 (20.4 MPa) and the lowest in group 2 (11.5 MPa). ANOVA revealed that both surface treatment and storage condition had a significant effect on push-out strength (p < 0.05). We conclude that the additional glass FRC encapsulation can be used to increase the bond strength of insert to composite.

  7. Surface morphology and fracture in handpiece adjusting of a leucite-reinforced glass ceramic with coarse diamond burs

    Energy Technology Data Exchange (ETDEWEB)

    Song Xiaofei, E-mail: xiaofeisong@tju.edu.cn [School of Mechanical Engineering, Tianjin University, Tianjin 300072 (China); Yin Ling, E-mail: ling.yin@jcu.edu.au [School of Engineering and Physical Sciences, James Cook University, Townsville, QLD 4811 (Australia)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Morphology and fracture on the removed leucite-reinforced glass ceramic. Black-Right-Pointing-Pointer Morphology consisted of microfracture, chipping, ductile scratches, smear areas. Black-Right-Pointing-Pointer Brittle fracture was the primary mechanism for the ceramic removal. Black-Right-Pointing-Pointer Lateral and radial cracks due to the mechanical impact of diamond burs. Black-Right-Pointing-Pointer Temperature-induced phase transformations were detected in leucite-reinforced glass ceramic, which might cause crack initiation. - Abstract: The aim of this paper was to understand surface morphology and fracture occurring on leucite-reinforced glass ceramic surfaces adjusted with coarse diamond burs. The surface roughness was quantitatively assessed using stylus profilometry and was analyzed statistically. The surface morphology was viewed using scanning electron microscopy. Surface phase transformations were preliminarily studied using Raman spectrometry. The results show that the surface roughness did not significantly depend on either depth of cut (p > 0.05) or feed rate (p > 0.05). However, when decreasing the depth of cut and the feed rate, a tendency for brittle-to-ductile transition existed. The surface morphology consisted of microfracture, chipping, ductile removal scratches, smear areas and debris. Brittle fracture was the primary mechanism for material removal. Lateral and radial cracks due to the mechanical impact of diamond burs were the major cause of surface fracture in the leucite-reinforced glass ceramic. The maximum adjusting temperatures on the adjusted surfaces were estimated based on heat transfer analysis. The Raman spectra of the adjusted and unadjusted surfaces show a strong temperature-dependence of Raman shifts near 525-529 cm{sup -1}. This indicates the occurrence of temperature-induced cubic-tetragonal phase transformations in the adjusted leucite glass ceramic surfaces. These phase

  8. Impact Resistance of Short Fibre/Particle Reinforced Epoxy

    Science.gov (United States)

    Chang, L.; Zhang, Z.; Breidt, C.

    2004-01-01

    The influence of temperature on the fracture behaviour of epoxy-based composites was studied using an instrumented Charpy impact approach. A series of epoxy reinforced with short carbon fibres (SCF) and additionally filled with various amounts of PTFE and graphite particles was considered in this study. Unnotched specimens were tested at -196°C, 20°C, and 70°C, respectively. It was found that, for specimens with the same matrix content, a proper hybridisation of composites was possible to achieve a better impact performance compared to single-filler/epoxy. For example, 10 vol.%PTFE+10 vol.%SCF/epoxy exhibited a higher impact resistance than that of 20 vol.%SCF/epoxy at all measured temperatures. Failure mechanisms at different temperatures were discussed with SEM fractography.

  9. Thermal stability of segmented polyurethane elastomers reinforced by clay particles

    Directory of Open Access Journals (Sweden)

    Pavličević Jelena

    2009-01-01

    Full Text Available The aim of this work was to determine the influence of clay nanoparticles on thermal properties of segmented polyurethanes based on hexamethylene- diisocyanate, aliphatic polycarbonate diol and 1,4-butanediol as chain extender. The organically modified particles of montmorillonite and bentonite were used as reinforcing fillers. The structure of elastomeric materials was varied either by diol type or chain extender content. The ratio of OH groups from diol and chain extender (R was either 1 or 10. Thermal properties of prepared materials were determined using modulated differential scanning calorimetry (MDSC. Thermal stability of obtained elastomers has been studied by simultaneously thermogravimetry coupled with DSC. The glass transition temperature, Tg, of soft segments for all investigated samples was about -33°C. On the basis of DTG results, it was concluded that obtained materials were very stable up to 300°C.

  10. Acoustic emission characterization of fracture toughness for fiber reinforced ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Mei, Hui, E-mail: phdhuimei@yahoo.com [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi' an Shaanxi 710072 (China); Sun, Yuyao; Zhang, Lidong; Wang, Hongqin; Cheng, Laifei [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi' an Shaanxi 710072 (China)

    2013-01-10

    The fracture toughness of a carbon fiber reinforced silicon carbide composite was investigated relating to classical critical stress intensity factor K{sub IC}, work of fracture, and acoustic emission energy. The K{sub IC} was obtained by the single edge notch beam method and the work of fracture was calculated using the featured area under the load-displacement curves. The K{sub IC}, work of fracture, and acoustic emission energy were compared for the composites before and after heat treatment and then analyzed associated with toughening microstructures of fiber pullout. It indicates that the work of fracture and acoustic emission energy can be more suitable to reflect the toughness rather than the traditional K{sub IC}, which has certain limitation for the fracture toughness characterization of the crack tolerant fiber ceramic composites.

  11. Performance of Silicon carbide whisker reinforced ceramic inserts on Inconel 718 in end milling process

    Science.gov (United States)

    Reddy, M. M.; Joshua, C. X. H.

    2016-03-01

    An experimental investigation is planned in order to study the machinability of Inconel 718 with silicon carbide whisker reinforced ceramic inserts in end milling process. The relationship between the cutting speed, feed rate, and depth of cut against the response factors are studied to show the level of significance of each parameter. The cutting parameters are optimized by using Taguchi method. Implementing analysis of variance, the parameter which influences the surface roughness the most is determined to be the cutting speed, followed by the feed rate and depth of cut. Meanwhile, the optimal cutting condition is determined to have high cutting speed, low feed rate, and high depth of cut in the range of selected parameters.

  12. Modeling of the mechanical behavior of fiber-reinforced ceramic composites using finite element method (FEM

    Directory of Open Access Journals (Sweden)

    Dimitrijević M.M.

    2014-01-01

    Full Text Available Modeling of the mechanical behavior of fiber-reinforced ceramic matrix composites (CMC is presented by the example of Al2O3 fibers in an alumina based matrix. The starting point of the modeling is a substructure (elementary cell which includes on a micromechanical scale the statistical properties of the fiber, matrix and fiber-matrix interface and their interactions. The numerical evaluation of the model is accomplished by means of the finite element method. The numerical results of calculating the elastic modulus of the composite dependance on the quantity of the fibers added and porosity was compared to experimental values of specimens having the same composition. [Projekat Ministarstva nauke Republike Srbije, br. ON174004 i TVH to project III45012

  13. Solid particle erosion of plasma sprayed ceramic coatings

    Directory of Open Access Journals (Sweden)

    Branco José Roberto Tavares

    2004-01-01

    Full Text Available Thermal spraying allows the production of overlay protective coatings of a great variety of materials, almost without limitations as to its components, phases and constituents on a range of substrates. Wear and corrosion resistant coatings account for significant utilization of thermal spray processes. Besides being a means to evaluate the coating tribological performance, erosion testing allows also an assessment of the coating toughness and adhesion. Nevertheless, the relationship between the erosion behavior of thermal sprayed coatings and its microstructural features is not satisfactorily understood yet. This paper examines room temperature solid particle erosion of zirconia and alumina-based ceramic coatings, with different levels of porosity and varying microstrucutre and mechanical properties. The erosion tests were carried out by a stream of alumina particles with an average size of 50 µm at 70 m/s, carried by an air jet with impingement angle 90°. The results indicate that current erosion models based on hardness alone cannot account for experimental results, and, that there is a strong relationship between the erosion rate and the porosity.

  14. Particle Swarm Optimization approach to defect detection in armour ceramics.

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2017-03-01

    In this research, various extracted features were used in the development of an automated ultrasonic sensor based inspection system that enables defect classification in each ceramic component prior to despatch to the field. Classification is an important task and large number of irrelevant, redundant features commonly introduced to a dataset reduces the classifiers performance. Feature selection aims to reduce the dimensionality of the dataset while improving the performance of a classification system. In the context of a multi-criteria optimization problem (i.e. to minimize classification error rate and reduce number of features) such as one discussed in this research, the literature suggests that evolutionary algorithms offer good results. Besides, it is noted that Particle Swarm Optimization (PSO) has not been explored especially in the field of classification of high frequency ultrasonic signals. Hence, a binary coded Particle Swarm Optimization (BPSO) technique is investigated in the implementation of feature subset selection and to optimize the classification error rate. In the proposed method, the population data is used as input to an Artificial Neural Network (ANN) based classification system to obtain the error rate, as ANN serves as an evaluator of PSO fitness function.

  15. Microstructure and Dry-Sliding Wear Behavior of B4C Ceramic Particulate Reinforced Al 5083 Matrix Composite

    Directory of Open Access Journals (Sweden)

    Qian Zhao

    2016-09-01

    Full Text Available B4C ceramic particulate–reinforced Al 5083 matrix composite with various B4C content was fabricated successfully via hot-press sintering under Argon atmosphere. B4C particles presented relative high wettability, bonding strength and symmetrical distribution in the Al 5083 matrix. The hardness value, friction coefficient and wear resistance of the composite were higher than those of the Al 5083 matrix. The augment of the B4C content resulted in the increase of the friction coefficient and decrease of the wear mass loss, respectively. The 30 wt % B4C/Al 5083 composite exhibited the highest wear resistance. At a low load of 50 N, the dominant wear mechanisms of the B4C/Al 5083 composite were micro-cutting and abrasive wear. At a high load of 200 N, the dominant wear mechanisms were micro-cutting and adhesion wear associated with the formation of the delamination layer which protected the composite from further wear and enhanced the wear resistance under the condition of high load.

  16. Tensile and Compressive Responses of Ceramic and Metallic Nanoparticle Reinforced Mg Composites

    Directory of Open Access Journals (Sweden)

    Quy Bau Nguyen

    2013-05-01

    Full Text Available In the present study, room temperature mechanical properties of pure magnesium, Mg/ZrO2 and Mg/(ZrO2 + Cu composites with various compositions are investigated. Results revealed that the use of hybrid (ZrO2 + Cu reinforcements in Mg led to enhanced mechanical properties when compared to that of single reinforcement (ZrO2. Marginal reduction in mechanical properties of Mg/ZrO2 composites were observed mainly due to clustering of ZrO2 particles in Mg matrix and lack of matrix grain refinement. Addition of hybrid reinforcements led to grain size reduction and uniform distribution of hybrid reinforcements, globally and locally, in the hybrid composites. Macro- and micro- hardness, tensile strengths and compressive strengths were all significantly increased in the hybrid composites. With respect to unreinforced magnesium, failure strain was almost unchanged under tensile loading while it was reduced under compressive loading for both Mg/ZrO2 and Mg/(ZrO2 + Cu composites.

  17. Toughness enhancement in graphene nanoplatelet/SiC reinforced Al2O3 ceramic hybrid nanocomposites

    Science.gov (United States)

    Ahmad, Iftikhar; Islam, Mohammad; Subhani, Tayyab; Zhu, Yanqiu

    2016-10-01

    This paper elucidates the effect of silicon carbide nanoparticles (SiCNP) and graphene nanoplatelets (GNPs), on their own and together, on the densification behavior and fracture toughness of alumina (Al2O3) ceramic matrix. This was investigated by using the high-frequency induction heat sintering (HFIHS) process. While the addition of each nanostructure caused varying degrees of grain refinement and enhancement of mechanical properties, the incorporation of as little as 0.5 wt.% GNPs along with 5.0 wt.% SiCNP promoted uniform dispersion of the latter due to the lateral surface area of the graphene nanosheets with their two-dimensional morphology. There was an associated reduction in grain size from 1500 to 300 nm upon the addition of both types of nanoscale reinforcements. Extensive electron microscopy of the as-produced nanocomposites indicated the presence of SiCNP within, as well as at, the grain boundary areas whereas the 2D GNPs anchored between neighboring grains. Fractography of the samples revealed a transition from a mixed intergranular/transgranular mode for SiCNP or GNP-reinforced nanocomposites to transgranular fracture mode for the hybrid nanocomposites with improvements in fracture toughness and microhardness by 160 and 27%, respectively, largely due to the synergic role of the nanostructured reinforcements and their distinctly different toughening mechanisms. A new toughening model is proposed for the hybrid nanocomposites by taking into consideration crack deflection and pull-out effects due to SiCNP and the atomic level slip-stick driven GNPs inter-layer slithering. It was found that the addition of GNPs facilitates SiCNP dispersion that subsequently develops dense, fine-grained microstructures after a short-cycle, pressure-assisted consolidation process.

  18. Effect of reinforcement particle size on the tribological properties of nano-diamond filled polytetrafluoroethylene based coating.

    Science.gov (United States)

    Lim, D P; Lee, J Y; Lim, D S; Ahn, S G; Lyo, I W

    2009-07-01

    The tribological properties of PTFE composite coatings reinforced by nano-diamonds were investigated. Mechanical particle size reduction and dispersion of nano-diamond aggregates were performed by milling with ceramic beads in an organic solvent. Particle size was controlled by the milling time. Pastes comprising a PTFE solution mixed with nano-diamond having various sizes were coated on the aluminum substrate. Ball-on-plate type wear test was performed to investigate the friction and wear behavior. The results indicated that the addition of nano-diamonds effectively improved tribological performance of the PTFE coating. The reduction in nano-diamond sizes were not always improved the wear resistance of PTFE coating. This unexpected behavior was explained by observation on the worn surfaces and wear debris.

  19. Robocasting of Ceramics and Composites Using Fine Particle Suspensions

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH

    1999-10-28

    Solid freeform fabrication is the near-net-shape manufacturing of components by sequentially stacking thin layers of material until complicated three dimensional shapes are produced. The operation is computer controlled and requires no molds. This exciting new field of technology provides engineers with the ability to rapidly produce prototype parts directly from CAD drawings and oftentimes little or no machining is necessary after fabrication. Techniques for freeform fabrication with several types of plastics and metals are already quite advanced and maybe reviewed in references 1 and 2. Very complicated plastic models can be fabricated by stereolithography, selective laser sintering, fused deposition modeling, or three-dimensional ink jet printing. Metals may be freeformed by the LENS{trademark} technique and porous ceramic bodies by three dimensional printing into a porous powder bed. However, methods for freeform fabrication that utilize particulate slurries to build dense ceramics and composites are not as well developed. The techniques that are being developed for the freeform fabrication of dense structural ceramics primarily revolve around the sequential layering of ceramic loaded polymers or waxes. Laminated Object Manufacturing and CAM-LEM processing use controlled stacking and laser cutting of ceramic tapes [2,3]. Similar to fused deposition modeling, ceramic loaded polymer/wax filaments are being used for the fused deposition of ceramics [2,4]. Extrusion freeform fabrication uses high pressure extrusion to deposit layers of ceramic loaded polymer/wax systems[1]. Modified stereolithographic techniques are also being developed using ceramic loaded ultraviolet curable resins [2]. Pre-sintered parts made with any of these techniques typically have 40-55 vol.% polymeric binder. In this regard, these techniques are analogous to powder injection molding of ceramics. Very long and complicated burnout heat treatments are necessary to produce a dense ceramic

  20. Synthesis of high performance ceramic fibers by chemical vapor deposition for advanced metallics reinforcing

    Science.gov (United States)

    Revankar, Vithal; Hlavacek, Vladimir

    1991-01-01

    The chemical vapor deposition (CVD) synthesis of fibers capable of effectively reinforcing intermetallic matrices at elevated temperatures which can be used for potential applications in high temperature composite materials is described. This process was used due to its advantage over other fiber synthesis processes. It is extremely important to produce these fibers with good reproducible and controlled growth rates. However, the complex interplay of mass and energy transfer, blended with the fluid dynamics makes this a formidable task. The design and development of CVD reactor assembly and system to synthesize TiB2, CrB, B4C, and TiC fibers was performed. Residual thermal analysis for estimating stresses arising form thermal expansion mismatch were determined. Various techniques to improve the mechanical properties were also performed. Various techniques for improving the fiber properties were elaborated. The crystal structure and its orientation for TiB2 fiber is discussed. An overall view of the CVD process to develop CrB2, TiB2, and other high performance ceramic fibers is presented.

  1. Dispersion of Small Ceramic Particles (Al2O3) with Azotobacter vinelandii

    OpenAIRE

    REN, TAO; Pellerin, Nancy B.; Graff, Gordon L.; Aksay, Ilhan A.; Staley, James T.

    1992-01-01

    The high surface charge of small ceramic particles such as alumina particles prevents them from dispersing evenly in aqueous suspensions and forming high-density compacts. However, suspensions of 400-nm-diameter alumina particles treated with alginate from the bacterium Azotobacter vinelandii were well dispersed. The alginate bound firmly to the particle surface and could not be removed by repeated washing with distilled water (2.82 mg of the bacterial alginate adsorbed to 1 g of the alumina ...

  2. Examining of abrasion resistance of hybrid composites reinforced with SiC and Cgr particles

    Directory of Open Access Journals (Sweden)

    M. Łągiewka

    2008-08-01

    Full Text Available The presented work discusses the influence of the type and volume percentage of particulate reinforcement consisting of mixed silicon carbide and graphite on the abrasion wear of hybrid composites with AlMg10 matrix. Also the macro photos of frictional surfaces have been shown and the results of hardness measurements have been presented. The performed examinations have allowed for stating that the mixture of SiC and Cgr particles changes in favour the tribological properties of the matrix alloy. It has been also proved that introducing hard reinforcing particles along with soft lubricating ones allows for achieving the material exhibiting high abrasion resistance, and moreover, the graphite particles protect the abraded surface from the destructive action of silicon carbide particles. Also hardness measurements have been performed and the resulting conclusion is that the composite hardness increases with an increase in volume fraction of the reinforcing particles.

  3. ON THE EFFECT OF NANO-PARTICLE CLUSTERING ON TOUGHENING OF NANO-COMPOSITE CERAMICS

    Institute of Scientific and Technical Information of China (English)

    董照旭; 方岱宁; 苏爱嘉

    2002-01-01

    In this paper, two and three-dimensional clustering models are developed to characterize the effect of nano-particle clustering on toughening of nanocomposite ceramics. It is found that crack pinning toughens the nano-composite ceramics because a higher stress intensity factor is needed for crack to propagate around or to pull-out the nano-particle. The nano-particle along the grain boundary steers the crack into the matrix grain due to the strong cohesion between the nanoparticle and the matrix. Since the fracture resistance of the grain boundary is lower than that of the grain lattice, the higher the probability of transgranular fracture induced by nano-particles, the tougher is the nano-composite. However, both crack pinning and transgranular fracture are affected by nano-particle clustering. Nanoparticle clustering, which increases with increasing volume fraction of nano-particles,leads to reduction of both the strength and toughness of the nano-composite ceramics. The larger the size of the clustered particle, and the more defects it contains, the easier it is for the crack to pass through the clustered particle, which means that the nano-particle clustering can reduce toughening induced by crack pinning and transgranular fracture. The theoretical prediction, based on the combination of the three mechanisms of nano-particles, is in agreement with the experimental data.

  4. Effect of SiC and GR Reinforcement Particles on the Structure and Functional Properties of Composite Casting E43 MMC Reinforced with SiC Particles

    Directory of Open Access Journals (Sweden)

    Boczkal S.

    2016-03-01

    Full Text Available The aim of the study was to describe the structure of composites based on the AlSi7Mg2Sr0.03 alloy matrix reinforced with SiC particles added in an amount of 10% and with a mixture of SiC and GR particles added in a total amount of 20%. Studies of the composite structure, were carried out by scanning electron microscopy (SEM. Based on the results of chemical analysis in microregions, an increased content of elements such as Mg, O and Si and of the precipitates was observed at the interface. In many places in the examined sample, GR particles formed partly disintegrated conglomerates with well developed boundaries. The effect of the content of particles of the reinforcing phase on the functional properties of the composite was investigated during studies of abrasion. The lowest mass loss of 5,33mg was obtained for the AlSi7Mg2Sr0.03 alloy reinforced with 10% SiC particles.

  5. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Mandal, Durbadal, E-mail: durbadal73@yahoo.co.in [MEF Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Viswanathan, Srinath [Dept of Metallurgical and Materials Engineering, University of Alabama, Tuscaloosa, AL (United States)

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  6. High-temperature mechanical properties of aluminium alloys reinforced with boron carbide particles

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Dept. Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es; Salvador, M.D. [Dept. Ingenieria Mecanica y de Materiales, ETSI Industriales, Universidad Politecnica de Valencia, Camino de Vera s/n, 46071 Valencia (Spain); Cambronero, L.E.G. [Dept. Ingenieria de Materiales, ETSI Minas, Universidad Politecnica de Madrid, c/Rios Rosas 21, 28003 Madrid (Spain)

    2009-01-15

    The mechanical properties of particulate-reinforced metal-matrix composites based on aluminium alloys (6061 and 7015) at high temperatures were studied. Boron carbide particles were used as reinforcement. All composites were produced by hot extrusion. The tensile properties and fracture analysis of these materials were investigated at room temperature and at high temperature to determine their ultimate strength and strain to failure. The fracture surface was analysed by scanning electron microscopy.

  7. Topographical Parameter Characteristics of Dry Sliding Surfaces of Particle-Reinforced Aluminum Composites

    Institute of Scientific and Technical Information of China (English)

    陈跃; 上官宝; 张永振; 孙乐民; 铁喜顺; 夏跃虹

    2004-01-01

    Generally, friction and wear occur on the surface of the materials.It is necessary to investigate the dry sliding friction and wear behavior of surface.In this paper, 3-D topographical parameters were used to investigate the topographical characteristics of dry sliding surfaces for particle-reinforced aluminum composites on semi-metallic friction material.The experimental results indicate that the surface topography of the particle-reinforced aluminum composites can be divided into two types, the flaking-off pit type and the groove type.The composites whose surface topography is the flaking-off pit type possess superior heat conductivity and bearing area, lower wear rate, and higher friction coefficient than the groove type.Consequently, the flaking-off pit type surface topography is much better than the groove type for particle-reinforced aluminum composites on semi-metallic friction materials in dry sliding.

  8. Dynamic Effects in Elastothermodynamic Damping of Hollow Particle Reinforced Metal-Matrix Composites

    Science.gov (United States)

    Srivastava, Sunil Kumar; Mishra, Bhanu Kumar

    2016-06-01

    The Metal-Matrix Composites (MMCs) containing hollow spherical reinforcements are under active development for the applications such as space structures, submarine hulls etc. where weight is of critical importance. When these materials are subjected to a time varying strain field, energy is dissipated because of the thermoelastic effect (Elastothermodynamic Damping or ETD). The quasi-static ETD analysis for the MMCs containing hollow spherical particles has been reported in literature. The entropic approach, which is better suited for composite materials with perfect or imperfect interfaces, is used for the analysis. In the present work, the effect of inertia forces is carried out on ETD of hollow particle-reinforced MMCs. For given particle volume fractions (V p ), the inertia forces are found to be more significant at higher value of thermal parameter (Ω T1) (alternatively, frequency of vibration if reinforcement radius is fixed), large cavity volume fraction (V h ) and low value of the parameter B1.

  9. STUDY OF PARTICLE COATINGS FOR THE DESIGN OF INTERGRANULAR PHASES IN ENGINEERING CERAMICS

    NARCIS (Netherlands)

    DJURICIC, B; DAVIES, IJ; PICKERING, S; MCGARRY, D; BULLOCK, E

    1995-01-01

    The deposition of nano-dimension coatings of Y2O3 and/or Y2O3/Al2O3 precursor material onto Si3N4 and SiC particles provides a methodology far the uniform dispersion of sintering aid and the compositional tailoring of intergranular phases in engineering ceramics. Coatings were precipitated from aque

  10. Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.Th.M.

    2010-01-01

    The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In par

  11. Mechanical and thermal properties of sodium silicate treated moso bamboo particles reinforced PVC composites

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The main objective of this research was to study the potential of sodium silicate modification on moso bamboo particles as reinforcements for thermoplastic. Moso bamboo particles were modified with sodium silicate aqueous solutions (of 0.5%, 1%, 2%, 5% and 10% concentrations). The mechanical properties of sodium silicate treated moso bamboo particles reinforced PVC composites (BPPC) were calculated and compared with raw bamboo particles filled samples. The thermal characteristics of the BPPC were studied to investigate the feasibility of sodium silicate treatment on moso bamboo particles. The particle morphology and BPPC microstructure were investigated by scanning electron microscopy. Results showed that the tensile strength and modulus of elasticity of the BPPC increased before the concentration of sodium silicate solution reached 5% and got their maximum values of 15.72 MPa and 2956.80 MPa, respectively at 5% concentration. The modulus of rupture obtained the maximum value of 27.73 MPa at 2% concentration. The mechanical curve decreased as the concentration of solution went higher. Differential scanning calorimetric analysis illustrated that the sodium silicate solution treated BPPC possesses a better compatibility. More uniform dispersion of moso bamboo particles in PVC matrix was obtained after the sodium silicate treatment. Hence, the sodium silicate was a feasible and competitive agent of creating moso bamboo particles reinforced PVC composites.

  12. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    Science.gov (United States)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  13. 镍基高温合金上双层搪瓷-陶瓷复合涂层1000℃氧化机理%Oxidation Behavior of Bilayered Ceramic Particle-reinforced Enamel Composite Coating on Nickel-based Superalloy K38G at 1000 ℃

    Institute of Scientific and Technical Information of China (English)

    沈明礼; 朱圣龙; 王福会

    2012-01-01

    A bilayered enamel-ceramic composite coating, consisted of an inner layer of enamel-50 mass% corundum and an outer layer of enamel-50 mass% quartz, was prepared on nickel-based superalloy K38G by spray-sintering technique. The coating is dense with glaze surface and has good adhesion to the substrate. Its oxidation behavior at 1000 ℃ for 120 h was studied by means of thermogravimetry, SEM, EDS and XRD. Cristobalite, a high-temperature polymorph of quartz, and zircon and albite precipitates were detected in the as-prepared enamel-ceramic composite coating. In addition, Ni, Co and Cr were present in the inner layer of enamel-corundum. The mass gain of the coated alloy after 120 h oxidation was about 0.2 mg/cm2, quite lower than those of NiCrA1Y coatings. Most of the quartz particles in the coating transformed into cristobalite after oxidation tests. Besides, orthoelase was detected too. Ni-enrichment was observed in the outermost region of the outer layer, while Cr-enrichment was found in the inner layer close to the inner/outer interface. And Ni-, Cr-, Al-enrichment were found in the inner layer near the substrate either of the as-prepared samples or of the samples after oxidation tests.%在镍基高温合金K38G基体上制备了双层搪瓷-陶瓷复合涂层,其中面层为搪瓷-50mass%石英,底层为搪瓷-50mass%刚玉层.涂层结合力良好,表面均匀致密,有釉面光泽.1000℃、120h氧化结果表明,涂层试样的氧化增重仅为0.2mg/cm^2左右,比文献中报道的NiCrAlY涂层的氧化速率低数倍(Ni-22Cr-10Al-1Y(mass%)1000℃100h氧化增重已达1.2mg/cm^2).刚制备出的搪瓷-陶瓷复合涂层中的部分石英颗粒已转变为方石英相,并析出少量的锆英石相和钠长石相.氧化后的涂层中大部分石英颗粒转变成方石英,并析出少量的钾长石相.氧化后的涂层试样中Ni,Cr富集分别出现在涂层的外层靠近空气区域和内层靠近外层

  14. Rare earth oxide reinforced Al{sub 2}O{sub 3}-TiO{sub 2} ceramics for inert coating of metallic parts for petroleum extraction

    Energy Technology Data Exchange (ETDEWEB)

    Yadava, Yoggendra Prasad; Rego, Sheila Alves Bezerra da Costa; Ferreira, Ricardo Artur Sanguinetti [Universidade Federal de Pernambuco (UFPE), Recife (Brazil)

    2012-07-01

    Recent findings of largest known pre-salt petroleum reservoir in Brazil have created an intense demand for new materials capable of withstanding direct contact with the crude petroleum as it is a highly corrosive and chemically reactive fluid. Petroleum drilling equipment, storage tanks and transportation systems suffer from constant physical stress caused by chemical attack of crude petroleum on its structure. Ceramics are materials with high chemical stability in hostile environment and therefore can be used as an inert coating material to resolve such problems. To date, ceramics based on alumina are most widely used in practice where there is demand for high mechanical strength and high fracture toughness. However intrinsic fragility of ceramics is still a fatal factor for their use in mechanical structures. To improve these characteristics, usually ceramics are reinforced with one or more ceramic additives. Mechanical properties of alumina based ceramics improve considerably with the addition of TiO{sub 2}, TiN, ZrO{sub 2} etc. ceramic additives. Nucleation and propagation of cracks is a major problem for ceramic coating applications. Initial studies show that addition of small percentages of rare earth oxides can increase the toughness of the alumina based ceramics. In the present work, we have produced rare-earth oxide (CeO{sub 2}) reinforced Al{sub 2}O{sub 3}-TiO{sub 2} ceramics in proportions of 5-20 wt% TiO{sub 2} and 2%wt% CeO{sub 2} through thermomechanical processing and sintering techniques and studied there microstructural characteristics and mechanical properties. To evaluate the potential of these ceramics as inert coatings for crude petroleum extraction, storage and transportation systems, we have studied the physic-chemical and mechanical stability of these ceramics in crude petroleum environment. Our studies presented satisfactory results in terms of physic-chemical and mechanical stability of these materials for the use of 2wt% of CeO{sub 2

  15. Ceramic particle injection during laser treatment of Titanium

    NARCIS (Netherlands)

    Kloosterman, A.J.; de Hosson, J.T.M.; Aliabadi, MH; Brebbia, CA

    1997-01-01

    This paper concentrates on the laser particle injection process. Slight changes in the conditions of injection process, substantially influence the microstructure of the modified layer. TiC, TiN and SiC particles were injected into Ti-6Al-4V, which resulted in the formation of a metal matrix composi

  16. Mechanical and tribological studies on nano particles reinforced hybrid aluminum based composite

    Directory of Open Access Journals (Sweden)

    Muley Aniruddha V.

    2015-01-01

    Full Text Available Hybrid metal matrix composites are new class of materials due to their better mechanical properties which can be achieved through proper selection and combination of materials. The work reported in this paper is based on fabrication of hybrid composites by using nano particles as reinforcements. The hybrid composites were fabricated by reinforcing them with nano sized SiC and Al2O3 particles in order to study mechanical and tribological properties of these enhanced materials. A stir casting method was used to obtain hybrid composites. LM 6 aluminum alloy was used as a matrix material. The results shown increase in hardness as well as in ultimate tensile strength of the composites with small wt.% of nano-sized hybrid reinforcements. The composites produced also exhibit better tribological properties.

  17. 钢纤维和莫来石纤维增强陶瓷基摩擦材料的性能研究%Properties of Ceramic-based Friction Material Reinforced by Steel Fiber and Mullite Fiber

    Institute of Scientific and Technical Information of China (English)

    王发辉; 刘莹

    2012-01-01

    Ceramic-based friction material reinforced by steel fiber and mullite fiber was prepared by hot-pressing sin-treing. The mechanical and friction-wear properties of ceramic-based friction materials using steel fiber reinforcement, syn ergetic reinforcement by steel fiber and mullite fiber,mullite fiber reinforcement were investigated and compared. The worn surfaces and debris particles morphology at different temperatures was observed by scanning electron microscopy (SEM) , and wear mechanisms were studied. The results show that the ceramic-based friction material using synergetic reinforcement by steel fiber and mullite fiber has the highest mechanical strength, and exhibits excellent friction stability as well as wear resistance, mullite fiber reinforced ceramic-based friction material shows severe fade and has the lowest wear resistance. SEM analysis shows that from low-temperature to high-temperature the main wear mechanism of ceramic-based friction ma terial using synergetic reinforcement by steel fiber and mullite fiber converts from adhesion wear to a mixing of adhesion wear and abrasive wear, while the main wear type of mullite fiber reinforced ceramic-based friction material is abrasive wear.%采用热压烧结法制备出钢纤维和莫来石纤维增强陶瓷基摩擦材料,对比分析钢纤维、钢纤维和莫来石纤维的混杂纤维以及莫来石纤维增强陶瓷基摩擦材料的机械性能和摩擦磨损特性.利用扫描电子显微镜( SEM)观察不同温度下的磨损表面和磨屑形貌,并研究其磨损机制.研究结果表明,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料具有较高的机械强度以及良好的摩擦稳定性和耐磨性能,以莫来石纤维增强的陶瓷基摩擦材料,摩擦因数表现出严重的热衰退,且具有低的耐磨损性能.SEM分析表明,在从低温到高温的摩擦过程中,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料的磨损形式主要由

  18. Study on Processing Conditions of Aluminum Matrix Composites Reinforced with Boron Carbide Particles

    Institute of Scientific and Technical Information of China (English)

    Fu Xueying; Zhang Hong; Xi Huizhi; Yi Xiaosu

    2004-01-01

    Different pre-heating of boron carbide particles for reinforcement and different processing conditions were studied in this work. Being one of the most cost-effective industrial methods, conventional melt stir-casting route was utilized.Result showed that the boron carbide particles distributed well for a suitable pre-heating temperature and processed in air.No reaction product was found at the A1-B4C interfaces at the resolution limit of SEM used in that way.

  19. Powder metallurgical processing of a SiC particle reinforced Al-6wt.%Fe alloy

    OpenAIRE

    Staniek, G.; Lehnert, F.; Peters, M; Bunk, W.; Kaysser, W.

    1993-01-01

    Discontinuously reinforced aluminum alloys for elevated temperatures with a matrix hardened by intermetallic phases generally have to be produced by powder metallurgy because of their high content of alloying elements. The objective of this investigation was the evaluation of powder metallurgical processing for an A16Fe powder alloy containing various fractions and volume contents of SiC particles. During processing, the effect of powder mixing on SiC particle distribution in the extruded pro...

  20. Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite

    OpenAIRE

    Zhang Peng; Zeng Shaolian; Zhang Zhiguo

    2013-01-01

    In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry (EDS), electron probe microanalysis (EPMA), scanning electron microscope (SEM) and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle...

  1. Influence of protein hydrolysis on the mechanical properties of natural rubber composites reinforced with soy protein particles

    Science.gov (United States)

    For natural rubber applications, the reinforcing fillers are used to improve the mechanical properties of the rubber. Soy protein particles have been shown to reinforce natural rubber. The hydrolysis conditions of soy protein are studied to understand its effect on the particle size and size distrib...

  2. Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2013-11-01

    Full Text Available In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry (EDS, electron probe microanalysis (EPMA, scanning electron microscope (SEM and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle volumetric fraction of ~38%. During solidification, interface reaction takes place between WC-Co particles and high chromium cast iron. Melting and dissolving of prefabricated particles are also found, suggesting that local Co melting and diffusion play an important role in promoting interface metallurgical bonding. The composite layer is composed of ferrite and a series of carbides, such as (Cr, W, Fe23C6, WC, W2C, M6C and M12C. The inhomogeneous hardness in the obtained composite material shows a gradient decrease from the particle reinforced metal matrix composite layer to the matrix layer. The maximum hardness of 86.3 HRA (69.5 HRC is obtained on the particle reinforced surface, strongly indicating that the composite can be used as wear resistant material.

  3. A New Technology of Microcrystallizing Leucite to Reinforce Dental Glass Ceramics

    Institute of Scientific and Technical Information of China (English)

    ZHANG Biao; PENG Bin; DUAN Xing-long; QIAN Fa-tang; WU Bo-lin

    2004-01-01

    The key technology and the main mechanism of microcrystallizing leucite to reirforce dentalglass ceramics were investigated. The feedstock powders were selected, mixed according to the ratios of the theoreti-cal composition of leucite, ball - milled, melted at 1600℃ and then cooled to room temperature quickly. Thecooled clinkers were ball - milled again to 4 μm. After cold - isostatic pressure molded and air sintered at 1 500℃for 1 h, the dental glass ceramics were fabricated. They have following characteristics: excellent mechanical prop-erties ( mean compressive strength is 206.6 MPa ), low sintering temperature and good reoccurrence to keep steadyquality.

  4. Nanopore fabrication by heating au particles on ceramic substrates

    NARCIS (Netherlands)

    Vreede, de Lennart J.; Berg, van den Albert; Eijkel, Jan C.T.

    2015-01-01

    We found that gold nanoparticles, when heated to close to their melting point on substrates of amorphous SiO2 or amorphous Si3N4, move perpendicularly into the substrate. Dependent on applied temperatures, particles can become buried or leave nanopores of extreme aspect ratio (diameter congruent to

  5. Coatings with laser melt injection of ceramic particles

    NARCIS (Netherlands)

    de Hosson, J.T.M.; Ocelik, V.; de Oliveira, U.; Seal, S; Dahotre, NB; Moore, JJ; Suryanarayana, C; Agarwal, A

    2003-01-01

    The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6Al4V alloys were studied experimentally and theoretically by FEM calculations. The laser employed is a high power Nd:YAG The formation of a relatively thick aluminium oxide layer on

  6. Behavior of osteoblast-like cells on calcium-deficient hydroxyapatite ceramics composed of particles with different shapes and sizes.

    Science.gov (United States)

    Kamitakahara, Masanobu; Uno, Yuika; Ioku, Koji

    2014-01-01

    In designing the biomaterials, it is important to control their surface morphologies, because they affect the interactions between the materials and cells. We previously reported that porous calcium-deficient hydroxyapatite (HA) ceramics composed of rod-like particles had advantages over sintered porous HA ceramics; however, the effects of the surface morphology of calcium-deficient HA ceramics on cell behavior have remained unclear. Using a hydrothermal process, we successfully prepared porous calcium-deficient HA ceramics with different surface morphologies, composed of plate-like particles of 200-300, 500-800 nm, or 2-3 μm in width and rod-like particles of 1 or 3-5 μm in width, respectively. The effects of these surface morphologies on the behavior of osteoblast-like cells were examined. Although the numbers of cells adhered to the ceramic specimens did not differ significantly among the specimens, the proliferation rates of cells on the ceramics decreased with decreasing particle size. Our results reveal that controlling the surface morphology that is governed by particle shape and size is important for designing porous calcium-deficient HA ceramics.

  7. The Influence of Yttrium Isopropoxide on the Mechanical Properties of SiCW-reinforced AlN Ceramics

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    By using self-made metal-alkoxide yttrium isopropoxide as a sintering additive and disperser of whisker,the SiC whisker reinforced AlN ceramics was prepared.Its apparent density is 99.5 percent of the theoretical density;its flexural strength and fracture toughness are 681 MPa and 5.21 MPa*m1/2 respectively.Comparing the result with that by applying Y2O3 powder as a sintering additive,the flexural strength is increased by 25% and the fracture toughness is increased by 33%.The dispersity of whisker by increased yttrium isopropoxide is significantly better than that by Triton X-100.

  8. A new system for posterior restorations: a combination of ceramic optimized polymer and fiber-reinforced composite.

    Science.gov (United States)

    Rosenthal, L; Trinkner, T; Pescatore, C

    1997-01-01

    Due to the need for increased strength characteristics and enhanced aesthetic expectations of the patients, metal-free, aesthetic restorative systems for the anterior and posterior dentition are currently available. A new "space-age" restorative material has been developed that is a combination of a ceramic optimized polymer (Ceromer) (Targis/Vectris, Ivoclar Williams, Amherst, NY) and a fiber-reinforced composite framework material. The purpose of this article is to discuss the qualities that render this material particularly suitable for a variety of indications, including laboratory-fabricated restorations for the stress-bearing posterior regions. The material lends itself to diversification. Its indication for inlays, onlays, full-coverage crown restorations, and conservative single pontic inlay bridges is presented.

  9. Experimental investigation on high temperature anisotropic compression properties of ceramic-fiber-reinforced SiO{sub 2} aerogel

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Duoqi; Sun, Yantao [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Feng, Jian [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Yang, Xiaoguang, E-mail: yxg@buaa.edu.cn [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Han, Shiwei; Mi, Chunhu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Jiang, Yonggang [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Qi, Hongyu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China)

    2013-11-15

    Compression tests were conducted on a ceramic-fiber-reinforced SiO{sub 2} aerogel at high temperature. Anisotropic mechanical property was found. In-plane Young's modulus is more than 10 times higher than that of out-of-plane, but fracture strain is much lower by a factor of 100. Out-of-plane Young's modulus decreases with increasing temperature, but the in-plane modulus and fracture stress increase with temperature. The out-of-plane property does not change with loading rates. Viscous flow at high temperature is found to cause in-plane shrinkage, and both in-plane and out-of-plane properties change. Compression induced densification of aerogel matrix was also found by Scanning Electron Microscope analysis.

  10. Relationship Between Hysteresis Dissipated Energy and Temperature Rising in Fiber-Reinforced Ceramic-Matrix Composites Under Cyclic Loading

    Science.gov (United States)

    Longbiao, Li

    2016-06-01

    In this paper, the relationship between hysteresis dissipated energy and temperature rising of the external surface in fiber-reinforced ceramic-matrix composites (CMCs) during the application of cyclic loading has been analyzed. The temperature rise, which is caused by frictional slip of fibers within the composite, is related to the hysteresis dissipated energy. Based on the fatigue hysteresis theories considering fibers failure, the hysteresis dissipated energy and a hysteresis dissipated energy-based damage parameter changing with the increase of cycle number have been investigated. The relationship between the hysteresis dissipated energy, a hysteresis dissipated energy-based damage parameter and a temperature rise-based damage parameter have been established. The experimental temperature rise-based damage parameter of unidirectional, cross-ply and 2D woven CMCs corresponding to different fatigue peak stresses and cycle numbers have been predicted. It was found that the temperature rise-based parameter can be used to monitor the fatigue damage evolution and predict the fatigue life of fiber-reinforced CMCs.

  11. Numerical investigation of effective mechanical properties of metal-ceramic composites with reinforcing inclusions of different shapes under intensive dynamic impacts

    Science.gov (United States)

    Karakulov, Valerii V.; Smolin, Igor Yu.; Skripnyak, Vladimir A.

    2016-11-01

    In the present paper, the results of numerical simulation of high-rate deformation of stochastic metal-ceramic composite materials Al-50% B4C, Al-50% SiC, and Al-50% Al2O3 at the mesoscopic scale level under loading by a plane shock wave are presented. Deformation of the mesoscopic volume of a composite, whose structure consists of the aluminum matrix and randomly distributed reinforcing ceramic inclusions, is numerically simulated. The results of the numerical simulation are used for the investigation of special features of the mechanical behavior at the mesoscopic scale level under shock-wave loading and for the numerical evaluation of effective elastic and strength properties of metal-ceramic composites with reinforcing ceramic inclusions of different shapes. Values of effective sound velocities, elastic moduli and elastic limits of investigated materials are obtained, and the character of the dependence of the effective elastic and strength properties on the structure parameters of composites is determined. The simulation results show that values of effective mechanical characteristics weakly depend on the shape of reinforcing inclusions and mainly are defined by their volume concentration.

  12. Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites

    Directory of Open Access Journals (Sweden)

    Y. L. Chen

    2011-01-01

    Full Text Available Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT- reinforced hard matrix composites is carried out on the basis of shear-lag theory and facture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.

  13. Preparation of Bauxite Ceramic Microsphere

    Institute of Scientific and Technical Information of China (English)

    CHENG Xiaosu; LIU Pingan; LI Xiuyan; SHUI Anze; ZENG Lingke

    2007-01-01

    Ceramic microspheres were prepared by using Chinese bauxite as raw materials through the centrifugal spray drying method. The control technology of microsphere size, degree of sphericity was researched. The ceramic microspheres were sintered by a double sintering process. The microstructure and composition of ceramic microsphere were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray energy spectroscopy. The results show that the degree of sphericity of the ceramic microsphere was good and the particle size was 10-100 μm. The XRD analysis reveals that the main crystalline phase of the ceramic microsphere was α- Al2O3 and mullite (3Al2O3·2SiO2). The product can be used as reinforced material for composite material, especially for antiskid and hard wearing aluminum alloy coating.

  14. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing.

    Science.gov (United States)

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C N; Janaki Ram, G D

    2015-12-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters.

  15. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    Directory of Open Access Journals (Sweden)

    Ranjit Bauri

    2015-12-01

    Full Text Available Metal matrix composites (MMCs exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007 [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm and ball-milled finer particles (10 μm were incorporated in the Al matrix using the optimized parameters.

  16. Preparation and biocompatibility of poly (methyl methacrylate reinforced with bioactive particles

    Directory of Open Access Journals (Sweden)

    Pereira Marivalda de Magalhães

    2003-01-01

    Full Text Available Calcium phosphates and bioactive glasses have been used in many biomedical applications for more than 30 years due basically to their bioactive behavior. However, ceramics are too brittle for applications that require high levels of toughness and easy processability. In this work, a biphasic calcium phosphate (BCP and a bioactive glass composition (BG were combined with polymers to produce composites with tailorable properties and processability. The BCP particles were synthesized by a precipitation technique. The BG particles were produced by sol-gel processing. The BCP particles were treated with a silane agent to improve the compatibility between particles and the polymer matrix. Dense samples were produced by hot pressing (200 °C a mixture of 30 wt.% of particles in poly (methyl methacrylate. The samples produced were characterized by X-ray diffraction, infrared spectroscopy and scanning electron microscopy. Mechanical properties were evaluated by a three point bending test. Samples were also submitted to in vitro bioactivity test and in vivo toxicity test. Results showed that the production of the composites was successfully achieved, yielding materials with particles well dispersed within the matrices. Evaluation of the in vivo inflammatory response showed low activity levels for all composites although composites with silane treated BCP particles led to milder inflammatory responses than composites with non-treated particles.

  17. Mechanical strength of ceramic scaffolds reinforced with biopolymers is comparable to that of human bone

    DEFF Research Database (Denmark)

    Henriksen, S S; Ding, M; Vinther Juhl, M

    2011-01-01

    Eight groups of calcium-phosphate scaffolds for bone implantation were prepared of which seven were reinforced with biopolymers, poly lactic acid (PLA) or hyaluronic acid in different concentrations in order to increase the mechanical strength, without significantly impairing the microarchitectur...

  18. Study of Mechanical Characteristics for Polymer Composite Reinforced by Particles of (Al2O3 or (Al

    Directory of Open Access Journals (Sweden)

    Saad M. elIa

    2007-01-01

    Full Text Available A particulate polymer composite material was prepared by reinforcing with the Aluminum Oxide (Al2O3 or Aluminum (Al metallic particles with a particle size of (30 µm to an unsaturated Polyester Resin with a weight fraction of (5%, 10%, 15%, 20%. Tensile test results showed the maximum value of elastic modulus reached (2400MPa. in the case of reinforcing with (Al particles with weight fraction (20% and (1500 MPa. in the case of reinforcing with (Al2O3 particles of the same weight fraction. When the impact and the flexural strength tests were done, the results showed that flexural strength (F.S, maximum shear stress (?max, impact strength (Gc and fracture toughness (Kc were increased with the increase of weight fraction, where the results of the samples of (Al particles were higher than that of (Al2O3 particles reinforced at a weight fraction of (20% at ratios of (45.43%, 45.45%, 25%, 41% respectively. While the hardness of the samples reinforced with (Al2O3 particles was higher than that reinforced with (Al particles with a ratio of (2.82% at a weight fraction of (20%.

  19. Cavitation-erosion mechanism of laser cladded SiC particle reinforced metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    ZHANG Chun-hua; ZHANG Song; YANG Hong-gang; ZHU Sheng-long; MAN Hau-chung; CAI Qing-kui

    2005-01-01

    With 2 kW continuous wave Nd-YAG laser,SiC ceramic powder was laser-cladded on the AA6061 aluminium alloy surface.Within the range of process parameters investigated,the parameters were optimized to produce the SiCp reinforced metal matrix composites(MMC) modified layer on AA6061 alloy surface.After being treated,the modified layer is crack-free,porosity free,and has good metallurgical bond with the substrate.The microstructure and chemical composition of the modified layer were analyzed by such detection devices as scanning electronic microscope(SEM-EDX) and X-ray diffractometer(XRD).The performance of electrochemical corrosion and cavitation erosion and their mechanism were estimated by the microhardness tester,potentiostat and ultrasonicinduced cavitation device.

  20. Research on Vibration Cutting Performance of Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particle reinforced meta ll ic matrix composites (PRMMCs) SiC p/Al in ultrasonic vibration cutting and comm on cutting with carbide tools and PCD tools was experimentally researched in the paper. The changing rules of chip shape, deformation coefficient, shear angle a nd surface residual stress were presented by ultrasonic vibration cutting. Resul ts show: when adopting common cutting, spiral chip with smaller curl radius will be obtained. The chip with zigzag contour is short ...

  1. Experimental Investigation into Shaping Particle-reinforced Material by WEDM-H

    Institute of Scientific and Technical Information of China (English)

    T; M; Yue

    2002-01-01

    Al 2O 3 particle-reinforced material (6061 alloy ), which is one of new composites and characterized by high strength and small spe cific gravity, good wear resistance and corrosion resistance, has been widel y used in industry. But it is difficult to machine. Because of electric conducti vity, it can be shaped and processed by electro-machining means. However, this kind of material is mixed with the electrically conductive substances and the di electrically conductive substances, its machining proces...

  2. In-flight behavior of dissimilar co-injected particles in the spraying of metal-ceramic functionally gradient materials

    Energy Technology Data Exchange (ETDEWEB)

    Fincke, J.R.; Swank, W.D.; Haggard, D.C. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1997-12-31

    In the spraying of functionally gradient coatings the particle ensemble delivered to the substrate can vary from a relatively low melting point metallic particle to a significantly higher melting point ceramic particle. At various stages in the spray process the particle ensemble can be either predominantly metallic, ceramic, or an intermediate combination. For co-injected particles the mixtures do not behave as a simple linear superposition of the spray patterns of the individual particle types. The particle temperature, velocity, size distributions, and pattern characteristics of the resulting spray fields is examined for all ceramic particle sprays (ZrO{sub 2}), all metallic particle sprays (NiCrAlY), and for a 1:1 mixture. The major particle-particle interaction occurs in the injector itself and results in a modified spray pattern which is different from that of either material sprayed alone. The particle velocity distributions generally exhibit a bimodal nature which is dependent on the size and density of the injected particles.

  3. Deformation behavior of SiC particle reinforced Al matrix composites based on EMA model

    Institute of Scientific and Technical Information of China (English)

    CHENG Nan-pu; ZENG Su-min; YU Wen-bin; LIU Zhi-yi; CHEN Zhi-qian

    2007-01-01

    Effects of the matrix properties, particle size distribution and interfacial matrix failure on the elastoplastic deformation behavior in Al matrix composites reinforced by SiC particles with an average size of 5 μm and volume fraction of 12% were quantitatively calculated by using the expanded effective assumption(EMA) model. The particle size distribution naturally brings about the variation of matrix properties and the interfacial matrix failure due to the presence of SiC particles. The theoretical results coincide well with those of the experiment. The current research indicates that the load transfer between matrix and reinforcements, grain refinement in matrix, and enhanced dislocation density originated from the thermal mismatch between SiC particles and Al matrix increase the flow stress of the composites, but the interfacial matrix failure is opposite. It also proves that the load transfer, grain refinement and dislocation strengthening are the main strengthening mechanisms, and the interfacial matrix failure and ductile fracture of matrix are the dominating fracture modes in the composites. The mechanical properties of the composites strongly depend on the metal matrix.

  4. Modification of Magnesium Alloys by Ceramic Particles in Gravity Die Casting

    Directory of Open Access Journals (Sweden)

    Urs Haßlinger

    2014-01-01

    Full Text Available A critical drawback for the application of magnesium wrought alloys is the limited formability of semifinished products that arises from a strong texture formation during thermomechanical treatment. The ability of second phase particles embedded into the metal matrix to alter this texture evolution is of great interest. Therefore, the fabrication of particle modified magnesium alloys (particle content 0.5–1 wt.-% by gravity die casting has been studied. Five different types of micron sized ceramic powders (AlN, MgB2, MgO, SiC, and ZrB2 have been investigated to identify applicable particles for the modification. Agglomeration of the particles is revealed to be the central problem for the fabrication process. The main factors that influence the agglomerate size are the particle size and the intensity of melt stirring. Concerning handling, chemical stability in the Mg-Al-Zn alloy system, settling and wetting in the melt, and formation of the microstructure in most cases, the investigated powders show satisfying properties. However, SiC is chemically unstable in aluminum containing alloys. The high density of ZrB2 causes large particles to settle subsequent to stirring resulting in an inhomogeneous distribution of the particles over the cast billet.

  5. Bibliography on Ceramic Matrix Composites and Reinforcing Whiskers, Platelets, and Fibers, 1970-1990

    Science.gov (United States)

    1993-08-01

    1990 Loewenstein , P. Zenuk, C. (AD D250 757 Whittaker Corporation; Nuclear Metals Division, West Concord, MA 1.4.1.27 Final Report Strength Enhancement... Karl M. AFIT/GAE/ENY/90D-30, 1990 Pantano, Carlo G. (AD A230 470) Carbon 27 (5), 717-27, 1989 (AD D250 862) * Export Control **Distribution Limited...An Overview German, Randall M. Hens, Karl F. Rice, Roy W. Lin, Shun-Tian P. AIChE J. Am. Ceram. Soc. Bull. 36 (4), 481-510, Apr 1990 70 (8), 1294

  6. Enhancement of Compatibility between Ultrahigh-Molecular-Weight Polyethylene Particles and Butadiene.Nitrile Rubber Matrix with Nanoscale Ceramic Particles and Characterization of Evolving Layer

    Energy Technology Data Exchange (ETDEWEB)

    Shadrinov, Nikolay V.; Sokolova, Marina D.; Cho, Jinho [Institute of Oil and Gas Issues, Yakutsk (Russian Federation); Okhlopkova, A. A. [North-Eastern Federal Univ., Yakutsk (Russian Federation); Lee, Jungkeun; Jeong, Daeyong [Myongji Univ., Seoul (Korea, Republic of)

    2013-12-15

    This article examines the modification of surface properties of ultrahigh-molecular-weight polyethylene (UHMWPE) with nanoscale ceramic particles to fabricate an improved composite with butadiene.nitrile rubber (BNR). Adhesion force data showed that ceramic zeolite particles on the surface of UHMWPE modulated the surface state of the polymer and increased its compatibility with BNR. Atomic force microscopy phase images showed that UHMWPE made up the microphase around the zeolite particles and formed the evolving layer with a complex interface. The complex interface resulted in improvements in the mechanical properties of the composite, especially its low-temperature resistance coefficients, thereby improving its performance in low-temperature applications.

  7. Removal of virus to protozoan sized particles in point-of-use ceramic water filters.

    Science.gov (United States)

    Bielefeldt, Angela R; Kowalski, Kate; Schilling, Cherylynn; Schreier, Simon; Kohler, Amanda; Scott Summers, R

    2010-03-01

    The particle removal performance of point-of-use ceramic water filters (CWFs) was characterized in the size range of 0.02-100 microm using carboxylate-coated polystyrene fluorescent microspheres, natural particles and clay. Particles were spiked into dechlorinated tap water, and three successive water batches treated in each of six different CWFs. Particle removal generally increased with increasing size. The removal of virus-sized 0.02 and 0.1 microm spheres were highly variable between the six filters, ranging from 63 to 99.6%. For the 0.5 microm spheres removal was less variable and in the range of 95.1-99.6%, while for the 1, 2, 4.5, and 10 microm spheres removal was >99.6%. Recoating four of the CWFs with colloidal silver solution improved removal of the 0.02 microm spheres, but had no significant effects on the other particle sizes. Log removals of 1.8-3.2 were found for natural turbidity and spiked kaolin clay particles; however, particles as large as 95 microm were detected in filtered water.

  8. Fabrication of continuous fiber-reinforced ceramics with a nanosized mullite precursor

    Energy Technology Data Exchange (ETDEWEB)

    Reese, O.; Saruhan, B.; Kanka, B.; Schneider, H. [Institute of Materials Research, Cologne (Germany)

    1995-12-01

    Chemically synthesized mullite precursor powders which are suitable materials for the production of continuous fiber-reinforced mullite composites, owing to their high sintering activity at relatively low processing temperatures were used as a matrix material. Since commercially available polycrystalline mullite fibers become instable at high temperatures, optimized slip-casting and sintering conditions were used which allowed hot-pressing of the composites at temperatures lower than 1250{degrees}C. A strong interfacial bonding between fiber and matrix has been observed due to the preferential grain growth which starts on the fiber surfaces and extends into the matrix.

  9. Characterization of aluminium matrix composites reinforced by Al–Cu–Fe quasicrystalline particles

    Energy Technology Data Exchange (ETDEWEB)

    Lityńska-Dobrzyńska, L.; Dutkiewicz, J.; Stan-Głowińska, K.; Wajda, W. [Institute of Metallurgy and Materials Science Polish Academy of Sciences, 30-059 Kraków, 25 Reymonta St. (Poland); Dembinski, L.; Langlade, C.; Coddet, C. [Universite de Technologie de Belfort-Montbeliard, Site de Sevenans 90010, Belfort (France)

    2015-09-15

    Highlights: • Al powder and atomised Al{sub 65}Cu{sub 20}Fe{sub 15} powder were consolidated by vacuum hot pressing. • No changes in microstructure of Al{sub 65}Cu{sub 20}Fe{sub 15} powder in 20% and 40% composites. • Al{sub 2}Cu precipitates at the interfaces and inside the matrix in the 60% composite. • Increase of microhardness and compressive strength with content of reinforcement. • The friction coefficient were in the range 0.5–0.7. - Abstract: Aluminium matrix composites were consolidated from elemental Al powder and atomised Al{sub 65}Cu{sub 20}Fe{sub 15} particles by vacuum hot pressing technique. The spherical Al{sub 65}Cu{sub 20}Fe{sub 15} particles consisted of icosahedral quasicrystalline dendrites or cells and cubic τ-AlCu(Fe) phase located in interdendritic areas. The composites with different content of the reinforcement particles (20, 40 and 60 wt%) were prepared. All composites showed density about 99% and a good bonding between the Al{sub 65}Cu{sub 20}Fe{sub 15} particles and the matrix. It was shown that the phase composition of the atomised particles did not change after consolidation for the composite containing 20% and 40% added particles while Al{sub 2}Cu precipitates formed at the Al/Al{sub 65}Cu{sub 20}Fe{sub 15} interfaces and inside the matrix in the composite with 60% of Al{sub 65}Cu{sub 20}Fe{sub 15} particles. With the increase of the volume fraction of the reinforcement in the composite the hardness as well as compressive strength increased reaching the value of 173 HV{sub 0.5} and 370 MPa, respectively for 60% of Al{sub 65}Cu{sub 20}Fe{sub 15} particles. The friction coefficient slightly varied in the range 0.5–0.7 depending on the composition.

  10. Development of microstructure in submicron particles reinforced magnesium matrix composite processed by room temperature deformation

    Energy Technology Data Exchange (ETDEWEB)

    Nie, K.B., E-mail: kaibo.nie@gmail.com [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Deng, K.K., E-mail: jamsdk@163.com [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xu, F.J. [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Wang, X.J.; Wu, K. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2015-01-15

    Magnesium matrix composite reinforced with submicron SiC particles was subjected to room temperature deformation. A stepped tensile method was adopted to observe the development of microstructure at different tensile strain state. The microstructure evolution determined by transmission electron microscopy showed that the existence of submicron SiC particles could promote dislocation multiplication as well as impede dislocation motion. Dislocation density around SiC particles increased with the increase of tensile strain. Compared with the matrix alloy, the composite could withstand greater external loads, which can be related to the pinning effect caused by the submicron SiC particles on the movement of grain and twin boundaries. The study of the interface between the submicron SiC particles and matrix in the composite suggested that single submicron SiC particle bonded well with the matrix alloy after tensile process. Initiation of micro-cracks usually generated in the submicron particle dense zone during tensile process, which could lead to the fracture of composite. - Highlights: • Interaction among SiCp, dislocations, grain boundaries and twinning is analyzed. • Microstructures of SiCp/AZ91 during tensile is characterized. • 0.2 μm SiCp has significant pinning effect on dislocation movement. • Interfacial bonding between 0.2 μm SiCp-Mg is analyzed.

  11. Precipitation Sequence of a SiC Particle Reinforced Al-Mg-Si Alloy Composite

    Science.gov (United States)

    Shen, Rujuan; Wang, Yihan; Guo, Baisong; Song, Min

    2016-10-01

    In this study, the precipitation sequence of a 5 vol.% SiC particles reinforced Al-1.12 wt.%Mg-0.77 wt.%Si alloy composite fabricated by traditional powder metallurgy method was investigated by transmission electron microscopy and hardness measurements. The results indicated that the addition of SiC reinforcements not only suppresses the initial aging stage but also influences the subsequent precipitates. The precipitation sequence of the composite aged at 175 °C can be described as: Guinier-Preston (G.P.) zone → β″ → β' → B', which was confirmed by high-resolution transmission electron microscopy. This work might provide the guidance for the design and fabrication of hardenable automobile body sheet by Al-based composites with enhanced mechanical properties.

  12. Precipitation Sequence of a SiC Particle Reinforced Al-Mg-Si Alloy Composite

    Science.gov (United States)

    Shen, Rujuan; Wang, Yihan; Guo, Baisong; Song, Min

    2016-11-01

    In this study, the precipitation sequence of a 5 vol.% SiC particles reinforced Al-1.12 wt.%Mg-0.77 wt.%Si alloy composite fabricated by traditional powder metallurgy method was investigated by transmission electron microscopy and hardness measurements. The results indicated that the addition of SiC reinforcements not only suppresses the initial aging stage but also influences the subsequent precipitates. The precipitation sequence of the composite aged at 175 °C can be described as: Guinier-Preston (G.P.) zone → β″ → β' → B', which was confirmed by high-resolution transmission electron microscopy. This work might provide the guidance for the design and fabrication of hardenable automobile body sheet by Al-based composites with enhanced mechanical properties.

  13. An analytical model for particulate reinforced composites (PRCs) taking account of particle debonding and matrix cracking

    Science.gov (United States)

    Jiang, Yunpeng

    2016-10-01

    In this work, a simple micromechanics-based model was developed to describe the overall stress-strain relations of particulate reinforced composites (PRCs), taking into account both particle debonding and matrix cracking damage. Based on the secant homogenization frame, the effective compliance tensor could be firstly given for the perfect composites without any damage. The progressive interface debonding damage is controlled by a Weibull probability function, and then the volume fraction of detached particles is involved in the equivalent compliance tensor to account for the impact of particle debonding. The matrix cracking was introduced in the present model to embody the stress softening stage in the deformation of PRCs. The analytical model was firstly verified by comparing with the corresponding experiment, and then parameter analyses were conducted. This modeling will shed some light on optimizing the microstructures in effectively improving the mechanical behaviors of PRCs.

  14. Large Scale FEM of the effective elastic properties of particle reinforced composites

    DEFF Research Database (Denmark)

    Rauhe, Jens Christian; Pyrz, Ryszard; Lund, Erik

    2004-01-01

    Over the years several methods have been proposed for the determination of the effective elastic properties of particle reinforced composites. The material microstructures used in the present analysis is a real microstructure and a numerically generated microstructure. X-ray microtomography is used...... to determine the material microstructure and with this method the interior microstructure is determined in a non-destructive way. Using the commercially available equipment, SkyScan 1072, the maximum resolution is approximately 5 microns. The data obtained from the tomographic examination is used to generate...... three-dimensional finite element models of the microstructure. The models contain a large number of elements, up to 1 million, and are solved iteratively using an element-by-element formalism. Models containing 100 particles have been statistically generated and the material properties of each particle...

  15. Mechanical strength of ceramic scaffolds reinforced with biopolymers is comparable to that of human bone.

    Science.gov (United States)

    Henriksen, S S; Ding, M; Juhl, M Vinther; Theilgaard, N; Overgaard, S

    2011-05-01

    Eight groups of calcium-phosphate scaffolds for bone implantation were prepared of which seven were reinforced with biopolymers, poly lactic acid (PLA) or hyaluronic acid in different concentrations in order to increase the mechanical strength, without significantly impairing the microarchitecture. Controls were un-reinforced calcium-phosphate scaffolds. Microarchitectural properties were quantified using micro-CT scanning. Mechanical properties were evaluated by destructive compression testing. Results showed that adding 10 or 15% PLA to the scaffold significantly increased the mechanical strength. The increase in mechanical strength was seen as a result of increased scaffold thickness and changes to plate-like structure. However, the porosity was significantly lowered as a consequence of adding 15% PLA, whereas adding 10% PLA had no significant effect on porosity. Hyaluronic acid had no significant effect on mechanical strength. The novel composite scaffold is comparable to that of human bone which may be suitable for transplantation in specific weight-bearing situations, such as long bone repair.

  16. Specimen Preparation for Metal Matrix Composites with a High Volume Fraction of Reinforcing Particles for EBSD Analysis

    Science.gov (United States)

    Smirnov, A. S.; Belozerov, G. A.; Smirnova, E. O.; Konovalov, A. V.; Shveikin, V. P.; Muizemnek, O. Yu.

    2016-07-01

    The paper deals with a procedure of preparing a specimen surface for the EBSD analysis of a metal matrix composite (MMC) with a high volume fraction of reinforcing particles. Unlike standard procedures of preparing a specimen surface for the EBSD analysis, the proposed procedure is iterative with consecutive application of mechanical and electrochemical polishing. This procedure significantly improves the results of an indexed MMC matrix in comparison with the standard procedure of specimen preparation. The procedure was verified on a MMC with pure aluminum (99.8% Al) as the matrix, SiC particles being used as reinforcing elements. The average size of the SiC particles is 14 μm, and their volume fraction amounts to 50% of the total volume of the composite. It has been experimentally found that, for making the EBSD analysis of a material matrix near reinforcing particles, the difference in height between the particles and the matrix should not exceed 2 µm.

  17. Microstructural characterization and mechanical properties of self-reinforced Si3N4 ceramics containing high oxynitride glass

    Institute of Scientific and Technical Information of China (English)

    Xuetao Luo; Lifu Chen; Qianjun Huang; Litong Zhang

    2004-01-01

    Self-reinforced Si3N4 ceramics containing high oxynitride glass have been fabricated by the control of microstructure evolution and a-Si3N4 grain growth. The effects of the size distribution of the elongated a-Si3N4 grains, and the a-Si3N4 grain growth as well as the oxynitride glass chemical characteristic on the microstructure and mechanical properties were investigated. The experimental results show that the a-Si3N4 grains in high oxynitride glass grow to elongated rod-like crystals and form the stereo-network structure. Under the sintering conditions of 1800℃ and 60 min, a quite uniform microstructure with an average aspect ratio of 6.5temperature fracture toughness because of its high softening temperature and high viscosity. In the present material, the crack deflection and pullout of the elongated rod-like a-Si3N4 grains are the primary toughening mecl anisms.

  18. Fabrication and biological characteristics of beta-tricalcium phosphate porous ceramic scaffolds reinforced with calcium phosphate glass.

    Science.gov (United States)

    Cai, S; Xu, G H; Yu, X Z; Zhang, W J; Xiao, Z Y; Yao, K D

    2009-01-01

    The fabrication process, compressive strength and biocompatibility of porous beta-tricalcium phosphate (beta-TCP) ceramic scaffolds reinforced with 45P(2)O(5)-22CaO-25Na(2)O-8MgO bioglass (beta-TCP/BG) were investigated for their suitability as bone engineering materials. Porous beta-TCP/BG scaffolds with macropore sizes of 200-500 muicrom were prepared by coating porous polyurethane template with beta-TCP/BG slurry. The beta-TCP/BG scaffolds showed interconnected porous structures and exhibited enhanced mechanical properties to those pure beta-TCP scaffolds. In order to assess the effects of chemical composition of this bioglass on the behavior of osteoblasts cultured in vitro, porous scaffolds were immersed in simulated body fluid (SBF) for 2 weeks, and original specimens (without soaked in SBF) seeded with MC3T3-E1 were cultured for the same period. The ability of inducing apatite crystals in simulated body fluid and the attachment of osteoblasts were examined. Results suggest that apatite agglomerates are formed on the surface of the beta-TCP/BG scaffolds and its Ca/P molar ratio is approximately 1.42. Controlling the crystallization from the beta-TCP/BG matrix could influence the releasing speed of inorganic ions and further adjust the microenvironment of the solution around the beta-TCP/BG, which could improve the interaction between osteoblasts and the scaffolds.

  19. Fatigue Life Prediction of Fiber-Reinforced Ceramic-Matrix Composites with Different Fiber Preforms at Room and Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Longbiao Li

    2016-03-01

    Full Text Available In this paper, the fatigue life of fiber-reinforced ceramic-matrix composites (CMCs with different fiber preforms, i.e., unidirectional, cross-ply, 2D (two dimensional, 2.5D and 3D CMCs at room and elevated temperatures in air and oxidative environments, has been predicted using the micromechanics approach. An effective coefficient of the fiber volume fraction along the loading direction (ECFL was introduced to describe the fiber architecture of preforms. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. Under cyclic fatigue loading, the fiber broken fraction was determined by combining the interface wear model and fiber statistical failure model at room temperature, and interface/fiber oxidation model, interface wear model and fiber statistical failure model at elevated temperatures, based on the assumption that the fiber strength is subjected to two-parameter Weibull distribution and the load carried by broken and intact fibers satisfies the Global Load Sharing (GLS criterion. When the broken fiber fraction approaches the critical value, the composites fatigue fracture.

  20. Effect of Machining Parameters on Surface Integrity in Machining Nimonic C-263 Super Alloy Using Whisker-Reinforced Ceramic Insert

    Science.gov (United States)

    Ezilarasan, C.; Senthil kumar, V. S.; Velayudham, A.

    2013-06-01

    Whisker-reinforced ceramic inserts were used to conduct turning trials on nimonic C-263 super alloy to study the effect of different combinations of cutting parameters on surface integrity (roughness, microhardness, and residual stress) by employing energy dispersive spectroscopy, scanning electron microscopy, x-ray diffraction, and Vicker's microhardness test. Abrasion, adhesion and diffusion were found to be the main tool wear mechanisms in turning nimonic C-263 alloy. Based on characterization of surface roughness, a combination of 190 m/min cutting speed and 0.102 mm/rev feed rate was found to be the critical condition for turning nimonic C-263 alloy. Microhardness varied between 550 and 690 HV at the feed rates of 0.102-0.143 mm/rev for a cutting speed of 250 m/min after 9 min of turning. A tensile residual stress of 725-850 MPa on the machined surface was recorded at the preceding combination of cutting parameters. Cutting speed and cutting time had a dominant effect on the magnitude of the residual stress. No evidence of thermal relaxation and reduction in the degree of work hardening was noted during machining at high cutting speed.

  1. Analysis of Self-Adhesive Resin Cement Microshear Bond Strength on Leucite-Reinforced Glass-Ceramic with/without Pure Silane Primer or Universal Adhesive Surface Treatment

    Science.gov (United States)

    Lee, Yoon; Kim, Jae-Hoon; Woo, Jung-Soo; Yi, Young-Ah; Hwang, Ji-Yun; Seo, Deog-Gyu

    2015-01-01

    Objective. To evaluate the microshear bond strength (μSBS) of self-adhesive resin (SA) cement on leucite-reinforced glass-ceramic using silane or universal adhesive. Materials and Methods. Ceramic blocks were etched with 9.5% hydrofluoric acid and divided into three groups (n = 16): (1) negative control (NC) without treatment; (2) Single Bond Universal (SBU); (3) RelyX Ceramic Primer as positive control (PC). RelyX Unicem resin cement was light-cured, and μSBS was evaluated with/without thermocycling. The μSBS was analyzed using one-way analysis of variance. The fractured surfaces were examined using stereomicroscopy and scanning electron microscopy (SEM). Results. Without thermocycling, μSBS was highest for PC (30.50 MPa ± 3.40), followed by SBU (27.33 MPa ± 2.81) and NC (20.18 MPa ± 2.01) (P 0.05). PC and NC predominantly fractured by cohesive failure within the ceramic and mixed failure, respectively. Conclusion. SBU treatment improves μSBS between SA cement and glass ceramics, but to a lower value than PC, and the improvement is eradicated by thermocycling. NC exhibited the lowest μSBS, which remained unchanged after thermocycling. PMID:26557660

  2. Analysis of Self-Adhesive Resin Cement Microshear Bond Strength on Leucite-Reinforced Glass-Ceramic with/without Pure Silane Primer or Universal Adhesive Surface Treatment

    Directory of Open Access Journals (Sweden)

    Yoon Lee

    2015-01-01

    Full Text Available Objective. To evaluate the microshear bond strength (μSBS of self-adhesive resin (SA cement on leucite-reinforced glass-ceramic using silane or universal adhesive. Materials and Methods. Ceramic blocks were etched with 9.5% hydrofluoric acid and divided into three groups (n=16: (1 negative control (NC without treatment; (2 Single Bond Universal (SBU; (3 RelyX Ceramic Primer as positive control (PC. RelyX Unicem resin cement was light-cured, and μSBS was evaluated with/without thermocycling. The μSBS was analyzed using one-way analysis of variance. The fractured surfaces were examined using stereomicroscopy and scanning electron microscopy (SEM. Results. Without thermocycling, μSBS was highest for PC (30.50 MPa ± 3.40, followed by SBU (27.33 MPa ± 2.81 and NC (20.18 MPa ± 2.01 (P0.05. PC and NC predominantly fractured by cohesive failure within the ceramic and mixed failure, respectively. Conclusion. SBU treatment improves μSBS between SA cement and glass ceramics, but to a lower value than PC, and the improvement is eradicated by thermocycling. NC exhibited the lowest μSBS, which remained unchanged after thermocycling.

  3. Particle Board and Oriented Strand Board Prepared with Nanocellulose-Reinforced Adhesive

    Directory of Open Access Journals (Sweden)

    Stefan Veigel

    2012-01-01

    Full Text Available Adhesives on the basis of urea-formaldehyde (UF and melamine-urea-formaldehyde (MUF are extensively used in the production of wood-based panels. In the present study, the attempt was made to improve the mechanical board properties by reinforcing these adhesives with cellulose nanofibers (CNFs. The latter were produced from dissolving grade beech pulp by a mechanical homogenization process. Adhesive mixtures with a CNF content of 0, 1, and 3 wt% based on solid resin were prepared by mixing an aqueous CNF suspension with UF and MUF adhesives. Laboratory-scale particle boards and oriented strand boards (OSBs were produced, and the mechanical and fracture mechanical properties were investigated. Particle boards prepared with UF containing 1 wt% CNF showed a reduced thickness swelling and better internal bond and bending strength than boards produced with pure UF. The reinforcing effect of CNF was even more obvious for OSB where a significant improvement of strength properties of 16% was found. For both, particle board and OSB, mode I fracture energy and fracture toughness were the parameters with the greatest improvement indicating that the adhesive bonds were markedly toughened by the CNF addition.

  4. Effect of mechanical and thermal loading on boron carbide particles reinforced Al-6061 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Manjunatha, B., E-mail: manjunathab.ait@gmail.com [Department of Mechanical Engineering, Acharya Institute of Technology, Soldevanahalli, Hesaraghatta Main Road, Bangalore 560090 (India); Niranjan, H.B., E-mail: girija_hb@hotmail.com [Department of Mechanical Engineering, Sambhram Institute of Technology, Lakshmipura Cross, MS Palya, Jalahalli East, Bangalore 560097 (India); Satyanarayana, K.G., E-mail: gundsat42@hotmail.com [Poornaprajna Institute of Scientific Research (PPISR), Sy. No. 167, Poornaprajnapura, Bidalur Post, Devanahalli, Bangalore 562110, Karnataka (India)

    2015-04-24

    Metal Matrix Composites (MMC) considered as one of the ‘advanced materials’ have evoked growing interest during the last three decades due to their high performance and applications in strategic sectors. These composites exhibit unique and attractive properties over the monolithic alloys, but suffer from low ductility, which makes them not so attractive for some of the applications where high toughness is one of the design criteria. This limitation of MMCs has been overcome by resorting to various treatments such as mechanical and thermal loading. Considering very limited reports available on Al alloy reinforced with boron carbide (B{sub 4}C) particles, this paper presents (i) preparation of Al-6061 alloy reinforced with 1.5–10 wt% B{sub 4}C, (ii) subjecting them to mechanical and thermal treatments and (iii) characterization of all the above samples. Specific ultimate tensile strength and hardness of all the composites were higher than those of matrix. Also, these values increased with increasing amount of particles, with composites containing 8 wt% B{sub 4}C showing the maximum values in all the three conditions. These observations are supported by the uniform distribution of particles in the matrix as observed in their microstructure.

  5. An historical mullite fiber-reinforced ceramic composite: Characterization of the wootz' crucible refractory

    Energy Technology Data Exchange (ETDEWEB)

    Lowe, T.L. (California Univ., Berkeley, CA (USA)); Merk, N.; Thomas, G. (Lawrence Berkeley Lab., CA (USA))

    1990-10-01

    Since at least the sixteenth century, the wootz'' ultra-high carbon white cast-iron ingot was produced in India by melting or carburising iron in a crucible. This ingot was forced into sword blades of so-called Damascus steel. The charged crucible was fired in a long (24-hour) single cycle at high temperature (1150-1250{degree}C) in a strongly reducing atmosphere. Raw materials for the refractory vessel are clay and coked'' rice husks. At high temperatures, two phases reinforce the glassy matrix: cristobalite relics of rice husks and a network of mullite crystals. This paper characterizes the microstructure and chemistry of the mullite network in the glassy matrix by means of a combination of techniques: optical microscopy, XRD, SEM, TEM and EDS, and HREM. 13 refs., 11 figs.

  6. Microstructure and wear properties of the electroslag remelting layer reinforced by TiC particles

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The electroslag remelting (ESR) layer reinforced by TiC particles was obtained by electroslag remelting.The microstructure and wear properties of the ESR layer were studied by means of scanning electron microscopy (SEM),X-ray diffraction (XRD),and wear test.The results indicate that TiC particles are synthesized by self-propagating high-temperature synthesis (SHS) reaction during the electroslag remelting process.The size of TiC particles is in the range of 1-10 μm,and the distribution of TiC particles is uniform,from outside to inside of the ESR layer,and the volume fraction and the size of TiC particles decrease gradually.Molten iron and slag flow into porosity due to the SHS process leading to rapid densification and the elimination of porosity in the ESR layer during the ESR process.TiC particles enhance the wear resistance of the ESR layer,whereas CaF2 can improve the high temperature lubricating property of the ESR layer.

  7. Reinforced magnetic properties of Ni-doped BiFeO3 ceramic

    Science.gov (United States)

    Hwang, J. S.; Yoo, Y. J.; Lee, Y. P.; Kang, J.-H.; Lee, K. H.; Lee, B. W.; Park, S. Y.

    2016-08-01

    Multiferroic materials attract considerable interest because of the wide range of potential applications such as spintronic devices, data storage devices and sensors. As a strong candidate for the applications among the limited list of single-phase multiferroic materials, BiFeO3 (BFO) is a quite attractive material due to its multiferroic properties at room temperature (RT). However, BFO is widely known to have large leakage current and small spontaneous polarization due to the existence of crystalline defects such as oxygen vacancies. Furthermore, the magnetic moment of pure BFO is very weak owing to its antiferromagnetic nature. In this paper, the effects of Ni2+ substitution on the magnetic properties of bulk BFO were investigated. BFO, and BiFe0.99Ni0.01O3, BiFe0.98Ni0.02O3 and BiFe0.97Ni0.03O3 (BFNO: Ni-doped BFO) ceramics were prepared by solid-state reaction and rapid sintering, and analyzed by structural and magnetic-property measurements. The leakage current density was measured at RT by using a standard ferroelectric tester. All the Ni-doped BFO samples exhibited the similar rhombohedral perovskite structure ( R3c) to that of BFO. The magnetic properties of Ni-doped BFO were much enhanced with respect to BFO prepared at the same conditions, because the enhanced ferromagnetic interaction is caused by the Fe/Ni coupling.

  8. Reinforced magnetic properties of Ni-doped BiFeO3 ceramic

    CERN Document Server

    Hwang, J S; Kang, J -H; Lee, K H; Lee, B W; Park, S Y; Lee, Y P

    2016-01-01

    Multiferroic materials attract considerable interest because of the wide range of potential applications such as spintronic devices, data storage and sensors. As a strong candidate for the applications among the limited list of single-phase multiferroic materials, BiFeO3 (BFO) is a quite attractive material due to its multiferroic properties at room temperature (RT). However, BFO is widely known to have large leakage current and small spontaneous polarization due to the existence of crystalline defects such as oxygen vacancies. Furthermore, the magnetic moment of pure BFO is very weak owing to its antiferromagnetic nature. In this paper, the effects of Ni2+ substitution on the magnetic properties of bulk BFO have been investigated. BFO, and BiFe0.99Ni0.01O3, BiFe0.98Ni0.02O3 and BiFe0.97Ni0.03O3 (BFNO: Ni-doped BFO) ceramics were prepared by solid-state reaction and rapid sintering, and analyzed by structural and magnetic-property measurements. The leakage current density was measured at RT by using a standar...

  9. An Investigation of Laser Assisted Machining of Al_2O_3 Particle Reinforced Aluminum Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The Al 2O 3 particles reinforced aluminum matrix composite (Al 2O 3p/Al) are more and more widely used for their excellent physical and chemical properties. However, their poor machinability leads to severe tool wear and bad machined surface. In this paper laser assisted machining is adopted in machining Al 2O 3p/Al composite and good result was obtained. The result of experiment shows in machining Al 2O 3p/Al composites the cutting force is reduced in 30%~50%, the tool wear is reduced in 20%~30% an...

  10. Influence of glass particle size of resin cements on bonding to glass ceramic: SEM and bond strength evaluation.

    Science.gov (United States)

    Valentini, Fernanda; Moraes, Rafael R; Pereira-Cenci, Tatiana; Boscato, Noéli

    2014-05-01

    This study investigated the effect of the filler particle size (micron or submicron) of experimental resin cements on the microtensile bond strength to a glass-ceramic pretreated with hydrofluoric acid (HFA) etching or alumina airborne-particle abrasion (AA). Cements were obtained from a Bis-GMA/TEGDMA mixture filled with 60 mass% micron-sized (1 ± 0.2 µm) or submicron-sized (180 ± 30 µm) Ba-Si-Al glass particles. Ceramic blocks (PM9; VITA) were treated with 10% HFA for 60 s or AA for 15 s. Silane and adhesive were applied. Ceramic blocks were bonded to resin composite blocks (Z250; 3M ESPE) using one of the cements. Bonded specimens were sectioned into beams (n = 20/group) and subjected to microtensile bond strength tests. Data were analyzed using ANOVA and Student-Newman-Keuls' tests (5%). Failure modes were classified under magnification. Morphologies of the treated ceramic surfaces and bonded interfaces were evaluated by scanning electron microscopy. The HFA-submicron group had lower bond strengths than the other groups. All AA-submicron specimens debonded prematurely. Mixed failures were predominant for HFA groups, whereas interfacial failures predominated for AA groups. SEM revealed a honeycomb-like aspect in the HFA-treated ceramic, whereas the AA-treated groups showed an irregular retentive pattern. Continuity of cement infiltration along the bonded interface was more uniform for HFA-treated compared to AA-treated specimens. Cracks toward the bulk of the ceramic were observed in AA-treated specimens. Particle size significantly influenced the ceramic bond strength, whereas surface treatment had a minor effect.

  11. Characteristics and fabrication of cermet spent nuclear fuel casks: ceramic particles embedded in steel

    Energy Technology Data Exchange (ETDEWEB)

    Forsberg, C.W.; Swaney, P.M.; Tiegs, T.N. [Oak Ridge National Lab., Oak Ridge, TN (United States)

    2004-07-01

    Cermets are being investigated as an advanced material of construction for casks that can be used for storage, transport, or disposal of spent nuclear fuel (SNF). Cermets, which consist of ceramic particles embedded in steel, are a method to incorporate brittle ceramics with highly desirable properties into a strong ductile metal matrix with a high thermal conductivity, thus combining the best properties of both materials. Traditional applications of cermets include tank armor, vault armor, drill bits, and nuclear test-reactor fuel. Cermets with different ceramics (DUO{sub 2}, Al{sub 2}O{sub 3}, Gd{sub 2}O{sub 3}, etc.) are being investigated for the manufacture of SNF casks. Cermet casks offer four potential benefits: greater capacity (more SNF assemblies) for the same gross weight cask, greater capacity (more SNF assemblies) for the same external dimensions, improved resistance to assault, and superior repository performance. These benefits are achieved by varying the composition, volume fraction, and particulate size of the ceramic particles in the cermet with position in the cask body. Addition of depleted uranium dioxide (DUO{sub 2}) to the cermet increases shielding density, improves shielding effectiveness, and increases cask capacity for a given cask weight or size. Addition of low-density aluminium oxide (Al{sub 2}O{sub 3}) to the outer top and bottom sections of the cermet cask, where the radiation levels are lower, can lower cask weight without compromising shielding. The use of Al2O3 and other oxides, in appropriate locations, can increase resistance to assault. Repository performance may be improved by compositional control of the cask body to (1) create a local geochemical environment that slows the long-term degradation of the SNF and (2) enables the use of DUO{sub 2} for longterm criticality control. While the benefits of using cermets follow directly from their known properties, the primary challenge is to develop low-cost methods to fabricate

  12. Mechanical characterisation of porous glass reinforced hydroxyapatite ceramics: Bonelike®

    Directory of Open Access Journals (Sweden)

    Silva Marcelo Henrique Prado da

    2003-01-01

    Full Text Available In the present study, mechanical properties of porous glass reinforced hydroxyapatite bioceramics were assessed by microhardness, bending and compression tests and fracture toughness determination. Porous discs were produced by a dry method using wax spheres as pore formers. Green bodies were sintered and the final microstructure of the composites consists of hydroxyapatite, alpha and beta tricalcium phosphate (alpha and b-Ca3(PO42due to the reaction between the glassy phase and the hydroxyapatite matrix. The results of the mechanical tests showed that the glassy phase yielded higher fracture toughness and bending strength when comparing with literature data for single hydroxyapatite. There is a compromise between mechanical properties and the porosity level for bioceramics: for example, according to Weibull statistics for composites with 65% porosity the maximum bending stress level is 0.2 MPa for 100% survival probability whereas this stress level increases to 2.5 MPa for composites with 40%. However, only the 65% porosity composite samples seem to have the complete adequate morphology for bone ingrowth.

  13. Solid Particle Erosion of Date Palm Leaf Fiber Reinforced Polyvinyl Alcohol Composites

    Directory of Open Access Journals (Sweden)

    Jyoti R. Mohanty

    2014-01-01

    Full Text Available Solid particle erosion behavior of short date palm leaf (DPL fiber reinforced polyvinyl alcohol (PVA composite has been studied using silica sand particles (200 ± 50 μm as an erodent at different impingement angles (15–90° and impact velocities (48–109 m/s. The influence of fiber content (wt% of DPL fiber on erosion rate of PVA/DPL composite has also been investigated. The neat PVA shows maximum erosion rate at 30° impingement angle whereas PVA/DPL composites exhibit maximum erosion rate at 45° impingement angle irrespective of fiber loading showing semiductile behavior. The erosion efficiency of PVA and its composites varies from 0.735 to 16.289% for different impact velocities studied. The eroded surfaces were observed under scanning electron microscope (SEM to understand the erosion mechanism.

  14. Microstructure of Fe-Based Alloy Hardfacing Coating Reinforced by TiC-VC Particles

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-hong; ZOU Zeng-da; QU Shi-yao

    2006-01-01

    Microstructure of the Fe-based alloy hardfacing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2-4 μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstructure and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%-10%, 15%-18% and 8%-12%, respectively.

  15. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    Science.gov (United States)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  16. Influences of interphase on dynamic effective properties of composites reinforced by dispersed spherical particles

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The influences of interphase on dynamic effective properties of composites reinforced by randomly dispersed spherical particles were studied. A thin homogeneous elastic interphase with different shear and bulk moduli, located between the reinforced particle and the host matrix, was introduced to model the interfacial bonding state. The effects of such an interphase on the coherent plane waves were studied numerically. Numerical simulations were carried out for SiC-Al composites with four typical cases of interphase. It was found that the property of interphase has significant influences on the effective propagation constants of coherent waves and the dynamic effective elastic moduli of the composites. The influences on the coherent longitudinal wave and the coherent shear waves were different and dependent upon the frequency range. Moreover, several imperfect interface models, i.e., the spring model, mass model, and spring-mass model, were studied numerically and compared with the interphase model. It was found that the spring model is a more suitable model than the mass model for the light and weak interphase whereas the mass model is a more suitable model than the spring model for the heavy and strong interphase.

  17. Magnesium alloy AZ63A reinforcement by alloying with gallium and using high-disperse ZrO2 particles

    Directory of Open Access Journals (Sweden)

    J. Khokhlova

    2016-12-01

    Full Text Available The aim of this work was to obtain an experimental magnesium alloy by remelting standard AZ63A alloy with addition of gallium ligatures and ZrO2 particles. This allowed reinforcement of alloy and increase its hardness and Young's modulus. The chemical analysis of this alloy shows two types of structures which are evenly distributed in volume. Thus we can conclude that reinforcing effect is the result of formation of intermetallic phase Mg5-Ga2.

  18. Computer Simulation of the Indentation Creep Tests on Particle-Reinforced Composites

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A systematical simulation has been carried out on the indentation creep test on particle-reinforced composites. The deformation, failure mechanisms and life are analyzed by three reasonable models. The following five factors have been considered simultaneously: creep property of the particle, creep property of the matrix, the shape of the particle,the volume fraction of the particle and the size (relative size to the particle) of the indentation indenter. For all the cases, the power law respecting to the applied stress can be used to model the steady indentation creep depth rate of the indenter, and the detail expressions have been presented. The computer simulation precision is analyzed by the two-phase model and the three-phase model. Two places of the stress concentration are found in the composites.One is ahead of the indentation indenter, where the high stress state is deduced by the edge of the indenter and will decrease rapidly near to a steady value with the creep time. The other one is at the interface, where the high stress state is deduced by the misfit of material properties between the particles and matrix. It has been found that the creep dissipation energy density other than a stress parameter can be used to be the criterion to model the debonding of the interfaces. With the criterion of the critical creep dissipation energy density, a power law to the applied stress with negative exponent can be used to model the failure life deduced by the debonding of interfaces. The influences of the shape of the particles and the matching of creep properties of particle and matrix can be discussed for the failure. With a crack model, the further growth of interface crack is analyzed, and some important experimental phenomena can be predicted. The failure mechanism which the particle will be punched into matrix has been also discussed. The critical diflerences between the creep properties of the particles and matrix have been calculated,after a parameter has

  19. Recovery and Modification of Waste Tire Particles and Their Use as Reinforcements of Concrete

    Directory of Open Access Journals (Sweden)

    Eduardo Sadot Herrera-Sosa

    2015-01-01

    Full Text Available Environmental pollution caused by solid wastes is increasing in the last decades; one of these is referred to automotive tires, which are recycled by different methods, including mechanical grinding. One of the most recurrent applications is to use recycled particles as fillers in building materials, as hydraulic concrete. Nevertheless, detrimental values on the mechanical properties are obtained when they are added. For solving these problems, in this work, a novel proposal is to modify the physicochemical properties of the waste automotive tire particles, previously obtained by grinding process, by using gamma irradiation in order to use them as reinforcements of hydraulic concrete. The results show that improvements on the mechanical properties depend of gamma irradiation as well as concentration and size of waste tire particles. Moreover, SEM images are related to mechanical properties; for instance, rough surface of the tire particles changes when applying irradiation; more smooth surfaces are created, due to the cross-linking of polymer chains. Nevertheless, for higher doses, cracks are observed which are produced by scission of the polymer chains.

  20. Quantitative Dependence of the Effective Modulus of Particle Reinforced Composites on Partially Debonding Damage

    Science.gov (United States)

    Jiang, Yunpeng; Tohgo, Keiichiro; Shimamura, Yoshinobu

    This paper is to study the impact of partially-debonding damage on the effective elasticity of particle reinforced composites (PRC). The particles would lose a part of load-carrying capacity after the interface partially-debonding happens. The damage degree is determined by damage variable parameters in terms of the debonding angle. Two sets of prevailing definitions of damage variable parameters, i.e. Zhao’s and Liu’s, are verified by finite element method (FEM), and the deficiencies of them are clearly demonstrated. To better characterize the effect of the partially-debonding damage, damage variables proposed by Wada are incorporated into an explicit micromechanics model to predict the effective properties of PRC. Finally, the accuracy and efficiency of the developed method are confirmed. In order to deeply understand the inherent damage mechanism, FEM is utilized to analyze the specific stress distribution in and around a debonded particle, and the evolution of the average particle stress with the debonding angle is revealed.

  1. Thermal conductivity and interfacial conductance of AlN particle reinforced metal matrix composites

    Science.gov (United States)

    Kida, M.; Weber, L.; Monachon, C.; Mortensen, A.

    2011-03-01

    Aluminum nitride (AlN) particle reinforced metal-matrix-composites produced by pressure infiltration are characterized in terms of their thermal conductivity. The composites are designed to cover a wide range of phase contrast between the dispersed particles and the matrix; this is achieved by changing the matrix conductivity using Cu, Al, Sn, and Pb as the matrix. The interface thermal conductance (hc) between AlN and the matrix metals is determined by varying the size of the AlN particles using the Hasselman-Johnson approach and the differential effective medium (DEM) model to calculate hc from measured composite conductivity values. In addition, hc is measured directly at the AlN/Al interface using the transient thermoreflectance (TTR) method on thin aluminum layers deposited on flat AlN substrates to find good agreement with the value derived directly from Al/AlN composites of variable particle size and thus confirm the approach used here to measure hc. Data from the study show that hc at AlN-metal interfaces increases with the metal/AlN Debye temperature ratio; however, the increase is much less than predicted by currently accepted models.

  2. Morphology and Shear Strength of Lead-Free Solder Joints with Sn3.0Ag0.5Cu Solder Paste Reinforced with Ceramic Nanoparticles

    Science.gov (United States)

    Yakymovych, A.; Plevachuk, Yu.; Švec, P.; Švec, P.; Janičkovič, D.; Šebo, P.; Beronská, N.; Roshanghias, A.; Ipser, H.

    2016-12-01

    To date, additions of different oxide nanoparticles is one of the most widespread procedures to improve the mechanical properties of metals and metal alloys. This research deals with the effect of minor ceramic nanoparticle additions (SiO2, TiO2 and ZrO2) on the microstructure and mechanical properties of Cu/solder/Cu joints. The reinforced Sn3.0Ag0.5Cu (SAC305) solder alloy with 0.5 wt.% and 1.0 wt.% of ceramic nanoparticles was prepared through mechanically stirring. The microstructure of as-solidified Cu/solder/Cu joints was studied using scanning electron microscopy. The additions of ceramic nanoparticles suppressed the growth of the intermetallic compound layer Cu6Sn5 at the interface solder/Cu and improved the microstructure of the joints. Furthermore, measurements of mechanical properties showed improved shear strength of Cu/composite solder/Cu joints compared to joints with unreinforced solder. This fact related to all investigated ceramic nanoinclusions and should be attributed to the adsorption of nanoparticles on the grain surface during solidification. However, this effect is less pronounced on increasing the nanoinclusion content from 0.5 wt.% to 1.0 wt.% due to agglomeration of nanoparticles. Moreover, a comparison analysis showed that the most beneficial influence was obtained by minor additions of SiO2 nanoparticles into the SAC305 solder alloy.

  3. Effect of particle size on microstructure and strength of porous spinel ceramics prepared by pore-forming in situ technique

    Indian Academy of Sciences (India)

    Wen Yan; Nan Li; Yuanyuan Li; Guangping Liu; Bingqiang Han; Juliang Xu

    2011-08-01

    The porous spinel ceramics were prepared from magnesite and bauxite by the pore-forming in situ technique. The characterization of porous spinel ceramics was determined by X-ray diffractometer (XRD), scanning electron microscopy(SEM), mercury porosimetry measurement etc and the effects of particle size on microstructure and strength were investigated. It was found that particle size affects strongly on the microstructure and strength. With decreasing particle size, the pore size distribution occurs from multi-peak mode to bi-peak mode, and lastly to mono-peak mode; the porosity decreases but strength increases. The most apposite mode is the specimens from the grinded powder with a particle size of 6.53 m, which has a high apparent porosity (40%), a high compressive strength (75.6MPa), a small average pore size (2.53 m) and a homogeneous pore size distribution.

  4. Effect of Surface Forces on the Rheology of Particle-Liquid Systems and the Consolidation of Ceramic Powders

    Science.gov (United States)

    1994-01-31

    itself, the van der Wadls contribute to the interactive potential between 187 particles in Upid media appropriate to ceramics. H30* or OH- ions. By...s socia wth stresses at podlam when touching particles an Hermi" elasticity (C ., C) described by Walton compressed by the remote, applied stress. The...L Am, Cm. Soc. Naper,WD. IL, 1983. Polymeric Stabilizatim of Co tM DispasiO111 Academic Press, London Olpben, IL van, 1977. An Inuoduction to Clay

  5. Effects of different lasers and particle abrasion on surface characteristics of zirconia ceramics.

    Directory of Open Access Journals (Sweden)

    Sakineh Arami

    2014-04-01

    Full Text Available The aim of this study was to assess the surface of yttrium-stabilized tetragonal zirconia (Y-TZP after surface treatment with lasers and airborne-particle abrasion.First, 77 samples of presintered zirconia blocks measuring 10 × 10 × 2 mm were made, sintered and polished. Then, they were randomly divided into 11 groups (n=7 and received surface treatments namely, Er:YAG laser irradiation with output power of 1.5, 2 and 2.5 W, Nd:YAG laser with output power of 1.5, 2 and 2.5 W, CO2 laser with output power of 3, 4 and 5 W, AL2O3 airborne-particle abrasion (50μ and no treatment (controls. Following treatment, the parameters of surface roughness such as Ra, Rku and Rsk were evaluated using a digital profilometer and surface examination was done by SEM.According to ANOVA and Tukey's test, the mean surface roughness (Ra after Nd:YAG laser irradiation at 2 and 2.5 W was significantly higher than other groups. Roughness increased with increasing output power of Nd:YAG and CO2 lasers. Treated surfaces by Er:YAG laser and air abrasion showed similar surface roughness. SEM micrographs showed small microcracks in specimens irradiated with Nd:YAG and CO2 lasers.Nd:YAG laser created a rough surface on the zirconia ceramic with many microcracks; therefore, its use is not recommended. Air abrasion method can be used with Er:YAG laser irradiation for the treatment of zirconia ceramic.

  6. The effect of particle addition and fibrous reinforcement on epoxy-matrix composites for severe sliding conditions

    DEFF Research Database (Denmark)

    Larsen, Thomas Ricco Ølholm; Løgstrup Andersen, Tom; Thorning, Bent

    2008-01-01

    This paper reports production and tribological testing of epoxy-matrix composites for dry-sliding conditions. The examined composites are produced using the following components: epoxy resin (EP), glass fiber weave (G), carbon/aramid hybrid weave (CA), PTFE particles and nano-scale CuO particles...... pv conditions all tested composites show signs of decomposition. Despite this, glass fiber reinforcement has a relatively steady behavior while carbon/aramid reinforcement gives raise to a gradually increasing frictional force, which ultimately results in complete failure of the test-specimen. (c...

  7. Ceramic Technology Project database: September 1990 summary report. [SiC, SiN, whisker-reinforced SiN, ZrO-toughened aluminas, zirconias, joints

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-06-01

    Data generated within the Ceramic Technology Project (CTP) represent a valuable resource for both research and industry. The CTP database was created to provide easy access to this information in electronic and hardcopy forms by using a computerized database and by issuing periodic hardcopy reports on the database contents. This report is the sixth in a series of semiannual database summaries and covers recent additions to the database, including joined brazed specimen test data. It covers 1 SiC, 34 SiN, 10 whisker-reinforced SiN, 2 zirconia-toughened aluminas, 8 zirconias, and 34 joints.

  8. Strength properties and fracture behavior of ZrC particle-reinforced tungsten composite

    Institute of Scientific and Technical Information of China (English)

    王玉金; 宋桂明; 孟庆昌; 周玉

    2001-01-01

    The flexural strength of 30 % (volume fraction) ZrC particle-reinforced tungsten composite (ZrCp/W) at 20~1 200℃ were measured using three-point bending, and the fracture behaviors of the samples at 20 ℃ and 1000 ℃ were studied with a scanning electron microscope. As temperature increases, the strength of the composite increases firstly and the highest strength value, 829 MPa, is measured at 1 000 ℃, and then the strength decreases when temperature is over 1000 ℃. The fracture of the composite at 20 ℃, which is controlled by the crack initiating process, is brittle, and the corresponding stress-deflection curve is linear. There is a metastable growth and coalescence of the initial cracks during the fracture process of the samples at 1 000 ℃, and the stress-deflection curve displays a nonlinear characteristic. The good elevated strength of the composite is partly attributed to the W grain interior strength and ZrCp/W interface strength. The reinforcement at high temperature is mainly attributed to the load transfer of ZrCp/W interface and dislocation strengthening.

  9. Micromechanical and macroscopic models of ductile fracture in particle reinforced metallic materials

    Science.gov (United States)

    Hu, Chao; Bai, Jie; Ghosh, Somnath

    2007-06-01

    This paper is aimed at developing two modules contributing to the overall framework of multi-scale modelling of ductile fracture of particle reinforced metallic materials. The first module is for detailed micromechanical analysis of particle fragmentation and matrix cracking of heterogeneous microstructures. The Voronoi cell FEM for particle fragmentation is extended in this paper to incorporate ductile failure through matrix cracking in the form of void growth and coalescence using a non-local Gurson-Tvergaard-Needleman (GTN) model. In the resulting enriched Voronoi cell finite element model (VCFEM) or E-VCFEM, the assumed stress-based hybrid VCFEM formulation is overlaid with narrow bands of displacement based elements to accommodate strain softening in the constitutive behaviour. The second module develops an anisotropic plasticity-damage model in the form of the GTN model for macroscopic analysis in the multi-scale material model. Parameters in this model are calibrated from results of homogenization of microstructural variables obtained by E-VCFEM analysis of microstructural representative volume element. Numerical examples conducted yield satisfactory results.

  10. Mechanical properties study of particles reinforced aluminum matrix composites by micro-indentation experiments

    Directory of Open Access Journals (Sweden)

    Yuan Zhanwei

    2014-04-01

    Full Text Available By using instrumental micro-indentation technique, the microhardness and Young’s modulus of SiC particles reinforced aluminum matrix composites were investigated with micro-compression-tester (MCT. The micro-indentation experiments were performed with different maximum loads, and with three loading speeds of 2.231, 4.462 and 19.368 mN/s respectively. During the investigation, matrix, particle and interface were tested by micro-indentation experiments. The results exhibit that the variations of Young’s modulus and microhardness at particle, matrix and interface were highly dependent on the loading conditions (maximum load and loading speed and the locations of indentation. Micro-indentation hardness experiments of matrix show the indentation size effects, i.e. the indentation hardness decreased with the indentation depth increasing. During the analysis, the effect of loading conditions on Young’s modulus and microhardness were explained. Besides, the elastic–plastic properties of matrix were analyzed. The validity of calculated results was identified by finite element simulation. And the simulation results had been preliminarily analyzed from statistical aspect.

  11. Metallic nano-particles in lustre glazed ceramics from the 15th century in Seville studied by PIXE and RBS

    Energy Technology Data Exchange (ETDEWEB)

    Polvorinos del Rio, A. [Departamento de Cristallografia, Mineralogia y Quimica Agricola, Universidad de Sevilla, avenida Reina Mercedes s/n (Spain); Castaing, J. [Laboratoire du centre de recherche et de restauration des musees de France C2RMF CNRS UMR 171, Plais du Louvre, 14 quai Francois Mitterrand, 75001 Paris (France)]. E-mail: jacques.castaing@culture.fr; Aucouturier, M. [Laboratoire du centre de recherche et de restauration des musees de France C2RMF CNRS UMR 171, Plais du Louvre, 14 quai Francois Mitterrand, 75001 Paris (France)

    2006-08-15

    Lustre ceramics, found in a workshop located in Triana (Sevilla), have been analysed to determine the composition of glazes including the metallic particle layers giving rise to the lustre effect. PIXE and RBS were used for the elemental composition and the sub-surface concentration profiles, respectively. Copper and silver at the origin of the lustre are detected by PIXE. RBS gives access to the detailed distribution of the elements in the surface layers. The simulation of RBS spectra confirms the occurrence of thin layers (less than 300 nm) containing metallic silver and/or copper. The results are compared with those obtained on other types of lustre ceramics.

  12. Damage analysis for particle reinforced metal matrix composite by ultrasonic method

    Institute of Scientific and Technical Information of China (English)

    YANG Zhi-guo; LONG Shi-guo

    2006-01-01

    The damage characteristic of particle reinforced metal matrix composite (PMMC) was studied by ultrasonic non-destructive evaluation method. After the sample was damaged induced by tensile load,the ultrasonic wave that propagated in the sample were collected. The damage parameter was defined by ultrasonic parameter and the wave signals were analyzed by correlation method. The results show that with the increase of tensile load,the damage parameter increases and the correlation coefficient decreases. The fracture section morphologies of PMMC under tensile load were observed by SEM. It is found that there are many concaves in the metal matrix. Therefore the damage evolution can be concluded. The initial damage is induced by void nucleation,growth and subsequent coalescence in the matrix or interface separation.

  13. Wear Resistance of Aluminum Matrix Composites Reinforced with Al2O3 Particles After Multiple Remelting

    Science.gov (United States)

    Klasik, Adam; Pietrzak, Krystyna; Makowska, Katarzyna; Sobczak, Jerzy; Rudnik, Dariusz; Wojciechowski, Andrzej

    2016-08-01

    Based on previous results, the commercial composites of A359 (AlSi9Mg) alloy reinforced with 22 vol.% Al2O3 particles were submitted to multiple remelting by means of gravity casting and squeeze-casting procedures. The studies were focused on tribological tests, x-ray phase analyses, and microstructural examinations. More promising results were obtained for squeeze-casting method mainly because of the reduction of the negative microstructural effects such as shrinkage porosity or other microstructural defects and discontinuities. The results showed that direct remelting may be treated as economically well-founded and alternative way compared to other recycling processes. It was underlined that the multiple remelting method must be analyzed for any material separately.

  14. Assessment of microcapsule—catalyst particles healing system in high performance fibre reinforced polymer composite

    Science.gov (United States)

    Bolimowski, P. A.; Wass, D. F.; Bond, I. P.

    2016-08-01

    Autonomous self-healing in carbon fibre reinforced polymer (CFRP) is demonstrated using epoxy resin filled microcapsules and a solid-state catalyst. Microcapsules filled with oligomeric epoxy resin (20-450 μm) and particles of Sc(OTf)3 are embedded in an interleave region of a unidirectional CFRP laminate and tested under mode I loading. Double cantilever beam (DCB) test specimens containing variable concentrations of microcapsules and catalyst were prepared, tested and compared to those healed by manual injection with corresponding healing resin formulation. The healing efficiency was evaluated by comparing the maximum peak load recorded on load-displacement curves for pristine and healed specimens. A 44% maximum recovery was observed for specimens containing 10 wt% of solid phase catalyst and 11 wt% of epoxy microcapsules. However, a significant (80%) decrease in initial strain energy release rate (G IC) was observed for specimens with the embedded healing chemistries.

  15. Weibull Probability Model for Fracture Strength of Aluminium (1101)-Alumina Particle Reinforced Metal Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    A.Suresh Babu; V.Jayabalan

    2009-01-01

    In recent times, conventional materials are replaced by metal matrix composites (MMCs) due to their high specific strength and modulus.Strength reliability, one of the key factors restricting wider use of composite materials in various applications, is commonly characterized by Weibull strength distribution function.In the present work, statistical analysis of the strength data of 15% volume alumina particle (mean size 15 μm)reinforced in aluminum alloy (1101 grade alloy) fabricated by stir casting method was carried out using Weibull probability model.Twelve tension tests were performed according to ASTM B577 standards and the test data, the corresponding Weibull distribution was obtained.Finally the reliability of the composite behavior in terms of its fracture strength was presented to ensure the reliability of composites for suitable applications.An important implication of the present study is that the Weibull distribution describes the experimentally measured strength data more appropriately.

  16. The diffusion welding of 7075Al-3%SiC particles reinforced composites

    Science.gov (United States)

    Aydin, M.; Gürler, R.; Türker, M.

    2009-02-01

    A group of 3% SiC particle reinforced Al-7075 alloys was diffusion joined at 560°C between 1 h and 2 h durations under 2 MPa applied pressure in a vacuum of 2 × 10-3 Pa. Optical microscopy and SEM-EDS studies were used to characterise the weldment and the fracture surfaces of all samples investigated. A non-planar interface formation was observed at the bond interface. The maximum shear strength of 137 MPa was obtained with the composite 7075-3% SiC joined for two hours, which is 92% of the shear strength of the parent material. The fracture surface of the 7075-3% SiC composites displayed a non-planar fracture surfaces with some plastic deformation.

  17. Development of Al2O3/TiN Ceramic Cutting Tool Materials by Artificial Neural Networks

    Institute of Scientific and Technical Information of China (English)

    Ning FAN; Xiangbo ZE; Zihui GAO

    2004-01-01

    The artificial neural networks (ANN) which have broad application were proposed to develop multiphase ceramic cutting tool materials. Based on the back propagation algorithm of the forward multilayer perceptron, the models to predict volume content of composition in particle reinforced ceramics are established. The Al2O3/TiNl ceramic cutting tool material was developed by ANN, whose mechanical properties fully satisfy the cutting requirements.

  18. Preparation and performance of ZnO nanowires modified carbon fibers reinforced NiFe{sub 2}O{sub 4} ceramic matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei, E-mail: jwlzl77@163.com; Jiao, Wanli

    2013-12-25

    Highlights: •Unlike existing chemical modification, the liquid growth remains fiber’s strength. •ZnO nanowires array are grown on carbon fibers with controllable morphology. •ZnO nanowires array modified carbon fibers can reinforce the strength of ceramic matrix composite. •This research will provide a means to produce multifunctional composites. -- Abstract: The surface of carbon fibers was modified by ZnO nanowires using the liquid growth method. NiFe{sub 2}O{sub 4} ceramic matrix composites reinforced by the modified carbon fibers were prepared by a high-temperature solid-state reaction method at 1300 °C for 5 h in N{sub 2} atmosphere. The influences of modified carbon fibers on the mechanical performances of NiFe{sub 2}O{sub 4} composites were investigated. The crystal structure of modified carbon fibers and the morphology of modified carbon fibers surface and the NiFe{sub 2}O{sub 4} composites fracture cross-section were observed by meaning of X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. The results showed that hexagonal wurtzite ZnO nanowires array grew from the surface of carbon fibers vertically, with nanowires diameters ranging from 170 nm to 380 nm and lengths up to 2.8 μm. Unlike existing chemical modification and high temperature oxidation method, the liquid growth allowed morphology control and maintained the single fiber tensile strength substantially unchanged under certain growth procedures. Compared to pure NiFe{sub 2}O{sub 4} ceramic and bare carbon fibers reinforced NiFe{sub 2}O{sub 4} composite, the bending strength of NiFe{sub 2}O{sub 4} composite reinforced with ZnO nanowires surface modified carbon fibers was shown to increase by up to 70% and 45%, respectively. The development of an interphase offering control over the morphology will provide a means to produce multifunctional composites.

  19. Sliding Wear Properties of Hybrid Aluminium Composite Reinforced by Particles of Palm Shell Activated Carbon and Slag

    Directory of Open Access Journals (Sweden)

    Zamri Yusoff

    2011-09-01

    Full Text Available In present work, dry sliding wear tests were conducted on hybrid composite reinforced with natural carbon based particles such as palm shell activated carbon (PSAC and slag. Hybrid composites containing 5 -20 wt.% of both reinforcements with average particles sizes about 125μm were prepared by conventional powder metallurgy technique, which involves the steps of mixing, compacting and sintering. Dry sliding experiments were conducted in air at room temperature using a pin-on-disc self-built attach to polisher machine. The disc which acted as the mating surface material was made of mild steel (120 HV cut from commercial mild steel sheet (2 mm thickness into 100mm diameter. The influence of the applied load was investigated under a constant sliding velocity of 0.1m/s with the applied loads at 3N, 11N and 51N. The contribution of the reinforcement content and the applied load as well as the sliding distance on the wear process and the wear rate have been investigated. The contribution of synergic factors such as applied load, sliding distance and reinforcement content (wt.% have been studied using analysis of variance (ANOVA. All synergic factors contribute to the wear process of all tested composites. Among synergic factors, the applied load is the highest contribution to wear process on both composites (Al/PSAC and Al/Slag and hybrid composite. The degree of improvement of wear resistance of hybrid composite is strongly dependent on the reinforcement content.

  20. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  1. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji

    1993-10-01

    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  2. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    Science.gov (United States)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-08-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  3. Thermo-mechanical characterization of siliconized E-glass fiber/hematite particles reinforced epoxy resin hybrid composite

    Science.gov (United States)

    V. R., Arun prakash; Rajadurai, A.

    2016-10-01

    In this present work hybrid polymer (epoxy) matrix composite has been strengthened with surface modified E-glass fiber and iron(III) oxide particles with varying size. The particle sizes of 200 nm and surface modification process has been done on both fiber and filler by an amino functional silane 3-Aminopropyltrimethoxysilane (APTMS). Crystalline and functional groups of siliconized iron(III) oxide particles were characterized by XRD and FTIR spectroscopy analysis. Fixed quantity of surface treated 15 vol% E-glass fiber was laid along with 0.5 and 1.0 vol% of iron(III) oxide particles into the matrix to fabricate hybrid composites. The composites were cured by an aliphatic hardener Triethylenetetramine (TETA). Effectiveness of surface modified particles and fibers addition into the resin matrix were revealed by mechanical testing like tensile testing, flexural testing, impact testing, inter laminar shear strength and hardness. Thermal behavior of composites was evaluated by TGA, DSC and thermal conductivity (Lee's disc). The scanning electron microscopy was employed to found shape and size of iron(III) oxide particles adhesion quality of fiber with epoxy matrix. Good dispersion of fillers in matrix was achieved with surface modifier APTMS. Tensile, flexural, impact and inter laminar shear strength of composites was improved by reinforcing surface modified fiber and filler. Thermal stability of epoxy resin was improved when surface modified fiber was reinforced along with hard hematite particles. Thermal conductivity of epoxy increased with increase of hematite content in epoxy matrix.

  4. Processing and mechanical properties of short fibers/Si{sub 3}N{sub 4p} reinforced BaO.Al{sub 2}O{sub 3}.2SiO{sub 2} ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ma Jingmei [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Ye Feng, E-mail: yf306@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Liu Limeng; Zhang Haijiao [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2009-09-15

    Dense short silicon carbide (SiC{sub sf}) and carbon fibers (C{sub sf}) reinforced BaAl{sub 2}Si{sub 2}O{sub 8} (BAS) glass-ceramic composites with silicon nitride were fabricated by hot-pressing technique. The phase characterization, microstructure, mechanical properties and fracture behavior of the composites were investigated by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and three-point bending tests. The results showed that short silicon carbide and carbon fibers disperse homogeneously in BAS matrix, and had good chemical compatibility with the glass-ceramic matrix. The addition of Si{sub 3}N{sub 4} could successfully eliminate the microcracks in the BAS matrix induced by the thermal mismatch between the fiber and matrix. Both the added short fibers could effectively reinforce the BAS glass-ceramic by the associated toughening mechanisms such as crack deflection, fiber bridging and pullout effects.

  5. Thermo-mechanical characterization of siliconized E-glass fiber/hematite particles reinforced epoxy resin hybrid composite

    Energy Technology Data Exchange (ETDEWEB)

    Arun Prakash, V.R., E-mail: vinprakash101@gmail.com; Rajadurai, A., E-mail: rajadurai@annauniv.edu.in

    2016-10-30

    Highlights: • Particles dimension have reduced using Ball milling process. • Importance of surface modification was explored. • Surface modification has been done to improve adhesion of fiber/particles with epoxy. • Mechanical properties has been increased by adding modified fiber and particles. • Thermal properties have been increased. - Abstract: In this present work hybrid polymer (epoxy) matrix composite has been strengthened with surface modified E-glass fiber and iron(III) oxide particles with varying size. The particle sizes of 200 nm and <100 nm has been prepared by high energy ball milling and sol-gel methods respectively. To enhance better dispersion of particles and improve adhesion of fibers and fillers with epoxy matrix surface modification process has been done on both fiber and filler by an amino functional silane 3-Aminopropyltrimethoxysilane (APTMS). Crystalline and functional groups of siliconized iron(III) oxide particles were characterized by XRD and FTIR spectroscopy analysis. Fixed quantity of surface treated 15 vol% E-glass fiber was laid along with 0.5 and 1.0 vol% of iron(III) oxide particles into the matrix to fabricate hybrid composites. The composites were cured by an aliphatic hardener Triethylenetetramine (TETA). Effectiveness of surface modified particles and fibers addition into the resin matrix were revealed by mechanical testing like tensile testing, flexural testing, impact testing, inter laminar shear strength and hardness. Thermal behavior of composites was evaluated by TGA, DSC and thermal conductivity (Lee’s disc). The scanning electron microscopy was employed to found shape and size of iron(III) oxide particles adhesion quality of fiber with epoxy matrix. Good dispersion of fillers in matrix was achieved with surface modifier APTMS. Tensile, flexural, impact and inter laminar shear strength of composites was improved by reinforcing surface modified fiber and filler. Thermal stability of epoxy resin was improved

  6. Evaluation of the Technical-Economic Potential of Particle- Reinforced Aluminum Matrix Composites and Electrochemical Machining

    Science.gov (United States)

    Schubert, A.; Götze, U.; Hackert-Oschätzchen, M.; Lehnert, N.; Herold, F.; Meichsner, G.; Schmidt, A.

    2016-03-01

    Compared to conventional cutting, the processing of materials by electrochemical machining offers some technical advantages like high surface quality, no thermal or mechanical impact on the work piece and preservation of the microstructure of the work piece material. From the economic point of view, the possibility of process parallelization and the absence of any process-related tool wear are mentionable advantages of electrochemical machining. In this study, based on experimental results, it will be evaluated to what extent the electrochemical machining is technically and economically suitable for the finish-machining of particle- reinforced aluminum matrix composites (AMCs). Initial studies showed that electrochemical machining - in contrast to other machining processes - has the potential to fulfil demanding requirements regarding precision and surface quality of products or components especially when applied to AMCs. In addition, the investigations show that processing of AMCs by electrochemical machining requires less energy than the electrochemical machining of stainless steel. Therefore, an evaluation of electrochemically machined AMCs - compared to stainless steel - from a technical and an economic perspective will be presented in this paper. The results show the potential of electro-chemically machined AMCs and contribute to the enhancement of instruments for technical-economic evaluations as well as a comprehensive innovation control.

  7. Impact of Particle Size of Ceramic Granule Blends on Mechanical Strength and Porosity of 3D Printed Scaffolds

    Directory of Open Access Journals (Sweden)

    Sebastian Spath

    2015-07-01

    Full Text Available 3D printing is a promising method for the fabrication of scaffolds in the field of bone tissue engineering. To date, the mechanical strength of 3D printed ceramic scaffolds is not sufficient for a variety of applications in the reconstructive surgery. Mechanical strength is directly in relation with the porosity of the 3D printed scaffolds. The porosity is directly influenced by particle size and particle-size distribution of the raw material. To investigate this impact, a hydroxyapatite granule blend with a wide particle size distribution was fractioned by sieving. The specific fractions and bimodal mixtures of the sieved granule blend were used to 3D print specimens. It has been shown that an optimized arrangement of fractions with large and small particles can provide 3D printed specimens with good mechanical strength due to a higher packing density. An increase of mechanical strength can possibly expand the application area of 3D printed hydroxyapatite scaffolds.

  8. Effects of incorporating nanosized calcium phosphate particles on properties of whisker-reinforced dental composites.

    Science.gov (United States)

    Xu, Hockin H K; Sun, Limin; Weir, Mike D; Takagi, Shozo; Chow, Laurence C; Hockey, Bernard

    2007-04-01

    Clinical data indicate that secondary caries and restoration fracture are the most common problems facing tooth restorations. Our ultimate goal was to develop mechanically-strong and caries-inhibiting dental composites. The specific goal of this pilot study was to understand the relationships between composite properties and the ratio of reinforcement filler/releasing filler. Nanoparticles of monocalcium phosphate monohydrate (MCPM) were synthesized and incorporated into a dental resin for the first time. Silicon carbide whiskers were fused with silica nanoparticles and mixed with the MCPM particles at MCPM/whisker mass ratios of 1:0, 2:1, 1:1, 1:2, and 0:1. The composites were immersed for 1-56 days to measure Ca and PO4 release. When the MCPM/whisker ratio was changed from 0:1 to 1:2, the composite flexural strength (mean +/- SD; n = 5) decreased from 174 +/- 26 MPa to 138 +/- 9 MPa (p < 0.05). A commercial nonreleasing composite had a strength of 112 +/- 14 MPa. When the MCPM/whisker ratio was changed from 1:2 to 1:1, the Ca concentration at 56 days increased from 0.77 +/- 0.04 mmol/L to 1.74 +/- 0.06 mmol/L (p < 0.05). The corresponding PO4 concentration increased from 3.88 +/- 0.21 mmol/L to 9.95 +/- 0.69 mmol/L (p < 0.05). Relationships were established between the amount of release and the MCPM volume fraction v(MCPM) in the resin: [Ca]= 42.9 v(MCPM) (2.7), and [PO4] = 48.7 v(MCPM) (1.4). In summary, the method of combining nanosized releasing fillers with reinforcing fillers yielded Ca- and PO4-releasing composites with mechanical properties matching or exceeding a commercial stress-bearing, nonreleasing composite. This method may be applicable to the use of other Ca-PO4 fillers in developing composites with high stress-bearing and caries-preventing capabilities, a combination not yet available in any dental materials.

  9. Thermal Conductivity Measurement and Analysis of Fully Ceramic Microencapsulated fuel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H. G.; Kim, D. J.; Park, J. Y.; Kim, W. J. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, S. J. [KEPCO Nuclear Fuel, Daejeon (Korea, Republic of)

    2015-10-15

    FCM nuclear fuel is composed of tristructural isotropic(TRISO) fuel particle and SiC ceramic matrix. SiC ceramic matrix play an essential part in protecting fission product. In the FCM fuel concept, fission product is doubly protected by TRISO coating layer and SiC ceramic matrix in comparison with the current commercial UO2 fuel system of LWR. In addition to a safety enhancement of FCM fuel, thermal conductivity of SiC ceramic matrix is better than that of UO2 fuel. Because the centerline temperature of FCM fuel is lower than that of the current UO2 fuel due to the difference of thermal conductivity of fuel, an operational release of fission products from the fuel can be reduced. SiC ceramic has attracted for nuclear fuel application due to its high thermal conductivity properties with good radiation tolerant properties, a low neutron absorption cross-section and a high corrosion resistance. Thermal conductivity of ceramic matrix composite depends on the thermal conductivity of each component and the morphology of reinforcement materials such as fibers and particles. There are many results about thermal conductivity of fiber-reinforced composite like as SiCf/SiC composite. Thermal conductivity of SiC ceramics and FCM pellets with the volume fraction of TRISO particles were measured and analyzed by analytical models. Polycrystalline SiC ceramics and FCM pellets with TRISO particles were fabricated by hot press sintering with sintering additives. Thermal conductivity of the FCM pellets with TRISO particles of 0 vol.%, 10 vol.%, 20 vol.%, 30 vol.% and 40 vol.% show 68.4, 52.3, 46.8, 43.0 and 34.5 W/mK, respectively. As the volume fraction of TRISO particles increased, the measured thermal conductivity values closely followed the prediction of Maxwell's equation.

  10. Synergistic Effects of Stress-Rupture and Cyclic Loading on Strain Response of Fiber-Reinforced Ceramic-Matrix Composites at Elevated Temperature in Oxidizing Atmosphere

    Directory of Open Access Journals (Sweden)

    Longbiao Li

    2017-02-01

    Full Text Available In this paper, the synergistic effects of stress rupture and cyclic loading on the strain response of fiber-reinforced ceramic-matrix composites (CMCs at elevated temperature in air have been investigated. The stress-strain relationships considering interface wear and interface oxidation in the interface debonded region under stress rupture and cyclic loading have been developed to establish the relationship between the peak strain, the interface debonded length, the interface oxidation length and the interface slip lengths. The effects of the stress rupture time, stress levels, matrix crack spacing, fiber volume fraction and oxidation temperature on the peak strain and the interface slip lengths have been investigated. The experimental fatigue hysteresis loops, interface slip lengths, peak strain and interface oxidation length of cross-ply SiC/MAS (magnesium alumino-silicate, MAS composite under cyclic fatigue and stress rupture at 566 and 1093 °C in air have been predicted.

  11. Physical and Mechanical Properties of LoVAR: A New Lightweight Particle-Reinforced Fe-36Ni Alloy

    Science.gov (United States)

    Stephenson, Timothy; Tricker, David; Tarrant, Andrew; Michel, Robert; Clune, Jason

    2015-01-01

    Fe-36Ni is an alloy of choice for low thermal expansion coefficient (CTE) for optical, instrument and electrical applications in particular where dimensional stability is critical. This paper outlines the development of a particle-reinforced Fe-36Ni alloy that offers reduced density and lower CTE compared to the matrix alloy. A summary of processing capability will be given relating the composition and microstructure to mechanical and physical properties.

  12. Study on dry friction and wear resistance of a WC-Co particle reinforced iron matrix composite material

    OpenAIRE

    Zhang Peng; Zeng Shaolian; Zhang Zhiguo

    2013-01-01

    In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co) particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average frict...

  13. Polymer matrix composite materials reinforced by Tb0.3Dy0.7Fe1.9 magnetostrictive particles

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available The goal of this work was to describe manufacturing process of polymer matrix composite materials reinforced by Tb0.3Dy0.7Fe1.9 particles and to observe changes of physical properties (magnetic properties and magnetostriction of samples with randomly oriented magnetostrictive particles in epoxy matrix and with aligning these particles in the matrix during fabrication process.Design/methodology/approach: Polymer matrix composite materials reinforced by the Tb0.3Dy0.7Fe1.9 magnetostrictive particles fabricating method was developed during the investigations, making it possible to obtain materials with good physical properties. The influence of the concentration of the Td0.3Dy0.7Fe1.9 particles on magnetic and magnetostrictive properties was estimated. Metallographic examination of powder’s morphology as well as EDS and XRD analysis and observations the structure of composite materials were made.Findings: The influence of magnetic particle alignment is observed in the magnetic and magnetostriction responses. The magnetostrictive response improves when the magnetic particles are oriented in magnetic fields and reaches approximately 184 ppm for oriented composite materials with 25% volume fraction of Td0.3Dy0.7Fe1.9 particles.Practical implications: For potential applications in technological devices, such as sensors and actuators, it is desirable to form composite systems by combining magnetostrictive phases with matrix, in order to have giant magnetostrictive effect and, at the same time, to reduce disadvantages of monolithic material.Originality/value: The originality of this work is based on manufacturing process, especially of applying magnetic alignment for ordering Td0.3Dy0.7Fe1.9 particles during polymerization of epoxy matrix.

  14. Effect of nano-size nickel particles on wear resistance and high temperature oxidation resistance of ultrafine ceramic coating

    Institute of Scientific and Technical Information of China (English)

    古一; 夏长清; 李佳; 吴安如

    2004-01-01

    In order to improve the wear resistance and high temperature oxidation resistance of titanium and titanium alloy, the high temperature ultra fine ceramic coating containing nano-size nickel particles was prepared by flow coat method on the surface of industrially pure titanium TB1-0. The effects of nano-size nickel particles on the wear resistance and high temperature oxidation resistance of coating substrate system were investigated through oxidation kinetics experiment and wear resistance test. The morphologies of the specimens were examined by means of optical microscopy, scanning electron microscopy and X-ray diffraction. The results show that the high temperature ultra fine ceramic coating has notable protection effect on industrially pure titanium TB1-0 from oxidation. The oxidation and wear resistance properties of the coating can be effectively improved by adding nano-size nickel particles. The decreases from 1. 1 to 0. 6 by adding nano-size nickel particles, and the coating containing 10% (mass fraction) nano-size nickel shows the optimum properties.

  15. Tribological and mechanical behaviour of dual-particle (nanoclay and CaSiO$_3$)-reinforced E-glass-reinforced epoxy nanocomposites

    Indian Academy of Sciences (India)

    T RAM PRABHU; S BASAVARAJAPPA; R B SANTHOSH; S M ASHWINI

    2017-02-01

    An E-glass-reinforced epoxy-based nanocomposite containing organomodified nanoclay (15–20 nm) and calcium silicate particles (75–149 $\\mu$m) was developed through mechanical shearing mixing and hand layup techniques. Three weight fractions (2, 3 and 4%) of nanoclay were selected to study the effects of nanoclay on mechanical and wear behaviour of nanocomposites. Tensile and flexural properties of nanocomposites were evaluated and compared. The wear properties were evaluated for three speed (3.14, 4.19 and 5.24 m s$^{−1}$) and load (20, 50, and 80 N) conditions based on a design of experiment (L16 matrix) concept. The wear loss results were statistically analysed to study the significance of load, speed and nanoclay content. The morphologies of wear surface and fracture surface were examined with the aid of a scanning electron microscope (SEM) to identify the wear and fracture mechanisms. It was found that the wear loss increases with increasing nanoclay amount due to the particle agglomeration effects. Statistical analysis determines that the load is the most significant parameter affecting the wear resistance of nanocomposites. The mean and S/N ratio analyses rank the parameters significance in affecting wear resistance as follows: load $>$ nanoclay content $>$ speed. The wear mechanisms of nanocomposites are complex due to the observation of multiple features such as fibre thinning, matrix wear and fibre/matrix debonding as against abrasive wear in the pure epoxy. Tensile and flexural test results show that a good dispersion of nanoclay is achieved with 2 wt% amount in epoxy-based nanocomposites. The mechanical properties degrade above 2 wt% due to the excessive reinforcement,uneven distribution and the particle agglomeration effects. Fractography studies of tension-failed samples show that pure epoxy resin fails by multimode gauge explosive mode, whereas nanocomposites fail mainly by the matrix/fibre interface failure and fibre breakages.

  16. Long-term changes in amphetamine-induced reinforcement and aversion in rats following exposure to 56Fe particle

    Science.gov (United States)

    Rabin, B. M.; Joseph, J. A.; Shukitt-Hale, B.

    Exposing rats to heavy particles produces alterations in the functioning of dopaminergic neurons and in the behaviors that depend upon the integrity of the dopaminergic system. Two of these dopamine-dependent behaviors include amphetamine-induced reinforcement, measure using the conditioned place preference procedure, and amphetamine-induced reinforcement, measured using the conditioned place preference procedure, and amphetamine-induced aversion, measured using the conditioned taste aversion. Previous research has shown that exposing rats to 1.0 Gy of 1GeV/n 56Fe particles produced a disruption of an amphetamine-induced taste aversion 3 days following exposure, but produced an apparent enhancement of the aversion 112 days following exposure. The present experiments were designed to provide a further evaluation of these results by examining taste aversion learning 154 days following exposure to 1.0Gy 56Fe particles and to establish the convergent validity of the taste aversion results by looking at the effects of exposure on the establishment of an amphetamine-induced conditioned place preference 3, 7, and 16 weeks following irradiation. The taste aversion results failed to confirm the apparent enhancement of the amphetamine-induced CTA observed in the prior experiment. However, exposure to 56Fe particles prevented the acquisition of amphetamine-induced place preference at all three-time intervals. The results are interpreted as indicating that exposure to heavy particles can produce long-term changes in behavioral functioning.

  17. Microstructure and Mechanical Properties of Cr-SiC Particles-Reinforced Fe-Based Alloy Coating

    Science.gov (United States)

    Wang, Fu-cheng; Du, Xiao-dong; Zhan, Ma-ji; Lang, Jing-wei; Zhou, Dan; Liu, Guang-fu; Shen, Jian

    2015-12-01

    In this study, SiC particles were first coated with Cr to form a layer that can protect the SiC particles from dissolution in the molten pool. Then, the Cr-SiC powder was injected into the tail of molten pool during plasma-transferred arc welding process (PTAW), where the temperature was relatively low, to prepare Cr-SiC particles reinforced Fe-based alloy coating. The microstructure and phase composition of the powder and surface coatings were analyzed, and the element distribution and hardness at the interfacial region were also evaluated. The protective layer consists of Cr3Si, Cr7C3, and Cr23C6, which play an important role in the microstructure and mechanical properties. The protective layer is dissolved in the molten pool forming a flocculent region and a transition region between the SiC particles and the matrix. The tribological performance of the coating was also assessed using a ring-block sliding wear tester with GGr15 grinding ring under 490 and 980 N load. Cr-SiC particles-reinforced coating has a lower wear rate than the unreinforced coating.

  18. Optimization of the Infrastructure of Reinforced Concrete Reservoirs by a Particle Swarm Algorithm

    Directory of Open Access Journals (Sweden)

    Kia Saeed

    2015-03-01

    Full Text Available Optimization techniques may be effective in finding the best modeling and shapes for reinforced concrete reservoirs (RCR to improve their durability and mechanical behavior, particularly for avoiding or reducing the bending moments in these structures. RCRs are one of the major structures applied for reserving fluids to be used in drinking water networks. Usually, these structures have fixed shapes which are designed and calculated based on input discharges, the conditions of the structure's topology, and geotechnical locations with various combinations of static and dynamic loads. In this research, the elements of reservoir walls are first typed according to the performance analyzed; then the range of the membrane based on the thickness and the minimum and maximum cross sections of the bar used are determined in each element. This is done by considering the variable constraints, which are estimated by the maximum stress capacity. In the next phase, based on the reservoir analysis and using the algorithm of the PARIS connector, the related information is combined with the code for the PSO algorithm, i.e., an algorithm for a swarming search, to determine the optimum thickness of the cross sections for the reservoir membrane’s elements and the optimum cross section of the bar used. Based on very complex mathematical linear models for the correct embedding and angles related to achain of peripheral strengthening membranes, which optimize the vibration of the structure, a mutual relation is selected between the modeling software and the code for a particle swarm optimization algorithm. Finally, the comparative weight of the concrete reservoir optimized by the peripheral strengthening membrane is analyzed using common methods. This analysis shows a 19% decrease in the bar’s weight, a 20% decrease in the concrete’s weight, and a minimum 13% saving in construction costs according to the items of a checklist for a concrete reservoir at 10,000 m3.

  19. Effect of Silane Treatment on Hybridized Use of Short Cellulose Fibers and Silica Particles for Natural Rubber Reinforcement

    Science.gov (United States)

    Lopattananon, Natinee; Jitkalong, Dolmalik; Seadan, Manus; Sakai, Tadamoto

    Processability, swelling and tensile properties of natural-rubber-based hybrid composites prepared by mixing short cellulose fibers and fine silica particles of equal contents with total loading of 20 phr using a two-roll mill were analyzed. Their properties were compared with those of natural rubber reinforced with single filler (silica or cellulose fiber) and corresponding unfilled natural rubber. The tensile test showed the reinforcing effect of both single filler system and hybrid filler system in relation to natural rubber. The tensile modulus and tensile strength of hybrid composites generally laid between those of fiber-reinforced and silica-reinforced natural rubber composites, whereas the elongation at break of hybrid composites was equal to that of single filler reinforcement system. The Mooney viscosity of silica-filled compound was much higher than that of unfilled natural rubber and short fiber-filled compounds, and was significantly reduced when hybridized fillers were used. Furthermore, a silane coupling agent, Si 69, was used to modify the surface properties of cellulose fibers and silica particles. Three microscopic evaluation techniques, that is, elemental X-ray mapping (EDX), 3D microfocus X-ray scanning, and N-ARC methods were applied to investigate the filler dispersion/mixing effects. It was found that both of the fillers were more homogeneously dispersed in the hybrid composites, and the affinity between the fillers and natural rubber was improved after the silane treatment. The results from this work suggested that the better dispersion of short cellulose fiber/silica hybrid fillers had great advantages in rubber processing, and allowed for equal or higher composite strength compared to a simply silica-filled composite system.

  20. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    Science.gov (United States)

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results.

  1. Particle migration using local variation of the viscosity (LVOV) model in flow of a non-Newtonian fluid for ceramic tape casting

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Spangenberg, Jon; Hattel, Jesper Henri

    2016-01-01

    In this paper, the migration of secondary particles in a non-Newtonian ceramic slurry inthe tape casting process is investigated with the purpose of understanding the particle distribution patterns along the casting direction. The Ostwald-de Waele power law model for the non-Newtonian flow...

  2. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    Science.gov (United States)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  3. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  4. Study on dry friction and wear resistance of a WC-Co particle reinforced iron matrix composite material

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2013-05-01

    Full Text Available In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average friction factor in the stable friction stage showed a relationship of μComposites/45 # steel > μHigh chromium cast iron/45 # steel > μHeat resistant steel/45 # steel. The wear resistance mechanism of the composite material was associated with the reinforcing particles, which protruded from the worn surface to bear the friction load when the matrix material surface was worn, thereby reducing the abrasive and adhesive wear. In addition, the matrix material possessed suitable hardness and toughness, providing a support to the reinforcements.

  5. [Use of tempered, particle-reinforced aluminum horse shoes in sport horses under field conditions].

    Science.gov (United States)

    Brandstetter, J; Stanek, C; Hinterhofer, C

    1999-02-01

    The use of handmade particulate reinforced alloy horseshoes (MMC metal matrix composites) was tested in a field study on 15 riding and draught horses. All horseshoes have been tempered after having been manually forged and tested concerning their surface imperfection. Forging temperature ranged between 350 degrees and 420 degrees C. Horseshoes in series A consisted of particulate reinforced wrought alloy (22% Al2O3 in alloy matrix). 11 shoeing periods with a duration of mean = 49.7 days (sd = 13.6) were evaluated. Horseshoes in series B consisted of particulate reinforced foundry alloy (20% SiC in alloy matrix), 5 shoeing periods were evaluated with a duration of mean = 45.4 days (sd = 7.9). Series C tested horseshoes made of particulated reinforced coextruded wrought alloy evaluating 6 shoeing periods with a duration of mean = 49.2 days (sd = 18.7). Service of the tempered particulate reinforced alloy horseshoes was significantly higher compared to untempered alloy horseshoes. Mechanical and forging properties of tempered particulate reinforced alloy are satisfactory. Service is only suitable for riding horses but not for draught horses.

  6. Micromechanical analysis of a hybrid composite—effect of boron carbide particles on the elastic properties of basalt fiber reinforced polymer composite

    Science.gov (United States)

    Krishna Golla, Sai; Prasanthi, P.

    2016-11-01

    A fiber reinforced polymer (FRP) composite is an important material for structural application. The diversified application of FRP composites has become the center of attention for interdisciplinary research. However, improvements in the mechanical properties of this class of materials are still under research for different applications. The reinforcement of inorganic particles in a composite improves its structural properties due to their high stiffness. The present research work is focused on the prediction of the mechanical properties of the hybrid composites where continuous fibers are reinforced in a micro boron carbide particle mixed polypropylene matrix. The effectiveness of the addition of 30 wt. % of boron carbide (B4C) particle contributions regarding the longitudinal and transverse properties of the basalt fiber reinforced polymer composite at various fiber volume fractions is examined by finite element analysis (FEA). The experimental approach is the best way to determine the properties of the composite but it is expensive and time-consuming. Therefore, the finite element method (FEM) and analytical methods are the viable methods for the determination of the composite properties. The FEM results were obtained by adopting a micromechanics approach with the support of FEM. Assuming a uniform distribution of reinforcement and considering one unit-cell of the whole array, the properties of the composite materials are determined. The predicted elastic properties from FEA are compared with the analytical results. The results suggest that B4C particles are a good reinforcement for the enhancement of the transverse properties of basalt fiber reinforced polypropylene.

  7. Study on preparation and properties of molybdenum alloys reinforced by nano-sized ZrO{sub 2} particles

    Energy Technology Data Exchange (ETDEWEB)

    Cui, Chaopeng; Gao, Yimin; Zhou, Yucheng [Xi' an Jiaotong University, State Key Laboratory for Mechanical Behavior of Materials, Xi' an, Shaanxi Province (China); Wei, Shizhong [Henan University of Science and Technology, School of Materials Science and Engineering, Luoyang (China); Henan University of Science and Technology, Engineering Research Center of Tribology and Materials Protection, Ministry of Education, Luoyang (China); Zhang, Guoshang; Zhu, Xiangwei; Guo, Songliang [Henan University of Science and Technology, School of Materials Science and Engineering, Luoyang (China)

    2016-03-15

    The nano-sized ZrO{sub 2}-reinforced Mo alloy was prepared by a hydrothermal method and a subsequent powder metallurgy process. During the hydrothermal process, the nano-sized ZrO{sub 2} particles were added into the Mo powder via the hydrothermal synthesis. The grain size of Mo powder decreases obviously with the addition of ZrO{sub 2} particles, and the fine-grain sintered structure is obtained correspondingly due to hereditation. In addition to a few of nano-sized ZrO{sub 2} particles in grain boundaries or sub-boundaries, most are dispersed in grains. The tensile strength and yield strength have been increased by 32.33 and 53.76 %. (orig.)

  8. Aluminium AA6061 Matrix Composite Reinforced with Spherical Alumina Particles Produced by Infiltration: Perspective on Aerospace Applications

    Directory of Open Access Journals (Sweden)

    Claudio Bacciarini

    2014-01-01

    Full Text Available Metal matrix composites, based on AA6061 reinforced with 60 vol% Al2O3 spherical particles, were produced by gas pressure infiltration and characterized for hardness, impulse excitation modulus, tensile properties (at room temperature and at 250°C, and machining. It was experimentally demonstrated that the novel alumina powder used in the present work does not react with the liquid Mg-containing matrix during the infiltration process. The AA6061 matrix therefore retains its ability to be strengthened by precipitation heat treatment. The latter behaviour combined with the spherical particle shape confers the studied material higher strength and better machinability in comparison with similar composites produced using standard angular alumina particles. The overall features are promising for applications in the aerospace industry, where light and strong materials are required.

  9. Pyrochlore free 0.67PMN-0.33PT ceramics prepared by particle-coating method

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Ruiqing; Li, Yan [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China); Gong, Shuwen [College of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059 (China); Liu, Yong [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China); Li, Guorong [The State Key Lab of High Performance Ceramics and Superfinemicrostructure, Shanghai Institute of Ceramics, Chinese Academy of Science, Shanghai 200050 (China); Xu, Zhijun, E-mail: zhjxu@lcu.edu.cn [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China)

    2012-08-20

    Highlights: Black-Right-Pointing-Pointer Pyrochlore-free PMN-PT powders were obtained by two-step particle-coating method. Black-Right-Pointing-Pointer Mg-citric acid polymeric complex coatings avoid the formation of pyrochlore phase. Black-Right-Pointing-Pointer Pyrochlore-free PMN-PT powders have been successfully prepared at 800 Degree-Sign C. Black-Right-Pointing-Pointer The PMN-PT ceramics sintered at 1150 Degree-Sign C exhibited excellent electrical properties. - Abstract: In present study, pyrochlore-free 0.67Pb(Mg{sub 1/3}Nb{sub 2/3})O{sub 3}-0.33PbTiO{sub 3} (0.67PMN-0.33PT) powders and ceramics have been successfully prepared. Using oxides as raw materials, pyrochlore-free 0.67PMN-0.33PT powders were obtained by two-step particle-coating method. The XRD and EDS results confirmed that the Mg-citric acid polymeric complex coatings effectively prevent the direct contact between PbO and Nb{sub 2}O{sub 5} and thus avoid the formation of pyrochlore phase. The obtained pyrochlore-free 0.67PMN-0.33PT powders at 800 Degree-Sign C showed uniform and even grain size. The 0.67PMN-0.33PT ceramics sintered at 1150 Degree-Sign C for 2 h exhibited 99% of relative density and a piezoelectric coefficient (d{sub 33}) of 576pC/N, a remnant polarization (P{sub r}) of 28.4 {mu}C/cm{sup 2}, a planar electromechanical coupling factor (k{sub p}) of 0.55 and a mechanical quality factor (Q{sub m}) of 90.

  10. Method Developed for the High-Temperature Nondestructive Evaluation of Fiber-Reinforced Silicon Carbide Ceramic Matrix Composites

    Science.gov (United States)

    Goldsby, Jon C.

    1998-01-01

    Ceramic matrix composites have emerged as candidate materials to allow higher operating temperatures (1000 to 1400 C) in gas turbine engines. A need, therefore, exists to develop nondestructive methods to evaluate material integrity at the material operating temperature by monitoring thermal and mechanical fatigue. These methods would also have potential as quality inspection tools. The goal of this investigation at the NASA Lewis Research Center is to survey and correlate the temperature-dependent damping and stiffness of advanced ceramic composite materials with imposed thermal and stress histories that simulate in-service turbine engine conditions. A typical sample size of 100 by 4 by 2 cubic millimeters, along with the specified stiffness and density, placed the fundamental vibration frequencies between 100 and 2000 Hz. A modified Forster apparatus seemed most applicable to simultaneously measure both damping and stiffness. Testing in vacuum reduced the effects of air on the measurements. In this method, a single composite sample is vibrated at its fundamental tone; then suddenly, the mechanical excitation is removed so that the sample's motion freely decays with time. Typical results are illlustrated in this paper.

  11. Microstructure and properties of mechanical alloying particles reinforced aluminum matrix composites prepared by semisolid stirring pouring method

    Directory of Open Access Journals (Sweden)

    Yao-qiang Si

    2016-05-01

    Full Text Available Aluminum matrix composites reinforced with mechanical alloying particles (SiCp were fabricated by the semisolid stirring pouring method. The influence of mechanical alloying particles and Mg on the microstructure and mechanical properties of the composites was investigated by means of optical microscopy (OM, X-ray diffraction scanning (XRD, electron microscopy (SEM and energy dispersive spectroscopy (EDS. Results show that the addition of Mg converts the agglomerate mechanical alloying particles in ZL101 matrix composites into dispersed distribution in ZL101-Mg matrix composites, large matrix grains into fine equiaxed matrix grains, and eutectic phase into fine particles. So the mechanical properties of ZL101-Mg matrix composites are better than those of ZL101 matrix composites. The mechanical properties of ZL101/ZL101-Mg matrix composites are gradually increased with the increase of the volume fraction of mechanical alloying particles. When the volume fraction of mechanical alloying particles is 3%, the Vickers hardness and ultimate tensile strength of the ZL101/ZL101-Mg matrix composites reach their maximum values.

  12. Improvement in the Design of Metal-Ceramic High Voltage Feedthroughs for use in High Energy Particle Accelerators

    CERN Document Server

    Weterings, W

    1999-01-01

    Large high-voltage devices operate in particle accelerators to steer charged particles in the desired direction. Solid and hollow rods of sintered alumina are used as insulating supports and high-voltage feedthroughs to power the electrodes of these electrostatic systems. The performance of the systems is often limited by voltage breakdown along the surface of the ceramic insulator (so-called surface flashover) or discharge between feedthrough and vacuum tank, which can lead to significant disruptions in terms of overall machine efficiency. Available results on the influence of the mechanical preparation, thermal history and particular cleaning techniques on commercially obtainable alumina samples have been studied in order to investigate possibilities for better preparation methodology of the insulating supports. Also the influence of the relative position of the feedthrough inside the vacuum tank on the high-voltage breakdown behaviour has been studied. This paper describes the theoretical and practical bac...

  13. Investigations of the effects of particle properties on the wear resistance of the particle reinforced composites using a novel wear model

    Science.gov (United States)

    Prabhu, T. Ram

    2016-08-01

    A wear model is developed based on the discrete lattice spring-mass approach to study the effects of particle volume fraction, size, and stiffness on the wear resistance of particle reinforced composites. To study these effects, we have considered three volume fractions (10%, 20% and 30%), two sizes (10 × 10 and 4 × 4 sites), and two different stiffness of particles embedded in the matrix in a regular pattern. In this model, we have discretized the composite system (400 × 100 sites) into the lumped masses connected with interaction spring elements in two dimensions. The interaction elements are assumed as linear elastic and ideal plastic under applied forces. Each mass is connected to its first and second nearest neighbors by springs. The matrix and particles sites are differentiated by choosing the different stiffness values. The counter surface is simulated as a rigid body that moves on the composite material at a constant sliding speed along the horizontal direction. The governing equations are formed by equating the spring force between the pair of sites given by Hooke’s law plus external contact forces and the force due to the motion of the site given by the equation of motion. The equations are solved for the plastic strain accumulated in the springs using an explicit time stepping procedure based on a finite difference form of the above equations. If the total strain accumulated in the spring elements connected to a lump mass site exceeds the failure strain, the springs are considered to be broken, and the mass site is removed or worn away from the lattice and accounts as a wear loss. The model predicts that (i) increasing volume fraction, reducing particle size and increasing particle stiffness enhance the wear resistance of the particle reinforced composites, (ii) the particle stiffness is the most significant factor affecting the wear resistance of the composites, and (iii) the wear resistance reduced above the critical volume fraction (Vc), and Vc

  14. The separation efficiency of ceramic barrier filters determined at high temperatures by optical particle size and concentration measurement

    Energy Technology Data Exchange (ETDEWEB)

    Hemmer, G.; Umhauer, H.; Kasper, G. [Univ. Karlsruhe, Inst. fuer Mechanische Verfahrenstechnik und Mechanik, Karlsruhe (Germany); Berbner, S. [Freudenberg Nonwovens, Filtration Div., Hopkinsville, KY (United States)

    1999-07-01

    Based on the experiences of earlier investigations a special optical particle counter was developed capable of recording size and quantity (concentration) of the particles directly within a given gas particle stream under the prevailing conditions (true in-situ measurements at high temperatures). In addition to earlier investigations [1], a second type of ceramic filter media with much smaller porosity and a membrane layer on the filtration side was tested. The candles with a length of 1.5 m which are used in industrial applications were mounted in the same hot gas filtration unit already used before. Measurements on the clean gas side at temperatures of up to 1000 C have been conducted using a fraction of quartz particles as test dust. The particle size ranged between 0.3 {mu}m and 10 {mu}m. Filtration velocity (1.5 cm/s) and final pressure drop of dust cake {delta}p (1000 Pa) were kept constant. As a main result the fractional efficiency as function of temperature is discussed and compared with that obtained before for a filter media of type I: The fractional efficiency values of filter type II are at least 100 times higher than that of filter type I. (orig.)

  15. Correlation of Fracture Mode Transition of Ceramic Particle with Critical Velocity for Successful Deposition in Vacuum Kinetic Spraying Process

    Science.gov (United States)

    Park, Hyungkwon; Kim, Jinyoung; Lee, Sung Bo; Lee, Changhee

    2016-12-01

    Vacuum kinetic spraying (VKS) is a promising room-temperature process to fabricate dense ceramic films. However, unfortunately, the deposition mechanism is still not clearly understood. In this respect, the critical conditions for successful deposition were investigated. Based on simulation and microstructural analysis, it was found that as the particle velocity increased, fracture mode transition from tensile fracture to shear fracture occurred and particle did not bounce off anymore above a certain velocity. Simultaneously, particle underwent shock-induced plasticity and dynamic fragmentation. The plasticity assisted to prevent the fragments from rebounding by spending the excessive kinetic energy and fragmentation is essential for fragment bonding and film growth considering that the deposition rate increased as the fraction of fragmentation increased. Accordingly, plasticity and fragmentation take a crucial role for particle deposition. In this respect, the velocity that fracture mode transition occurs is newly defined as critical velocity. Consequently, for successful deposition, the particle should at least exceed the critical velocity and thus it is very crucial for film fabrication in VKS process at room temperature.

  16. Wear Characteristics of Hybrid Composites Based on Za27 Alloy Reinforced With Silicon Carbide and Graphite Particles

    Directory of Open Access Journals (Sweden)

    S. Mitrović

    2014-06-01

    Full Text Available The paper presents the wear characteristics of a hybrid composite based on zinc-aluminium ZA27 alloy, reinforced with silicon-carbide and graphite particles. The tested sample contains 5 vol.% of SiC and 3 vol.% Gr particles. Compocasting technique has been used to prepare the samples. The experiments were performed on a “block-on-disc” tribometer under conditions of dry sliding. The wear volumes of the alloy and the composite were determined by varying the normal loads and sliding speeds. The paper contains the procedure for preparation of sample composites and microstructure of the composite material and the base ZA27 alloy. The wear surface of the composite material was examined using the scanning electronic microscope (SEM and energy dispersive spectrometry (EDS. Conclusions were obtained based on the observed impact of the sliding speed, normal load and sliding distance on tribological behaviour of the observed composite.

  17. Effects of Fiber Content on Mechanical Properties of CVD SiC Fiber-Reinforced Strontium Aluminosilicate Glass-Ceramic Composites

    Science.gov (United States)

    Bansal, Narottam P.

    1996-01-01

    Unidirectional CVD SiC(f)(SCS-6) fiber-reinforced strontium aluminosilicate (SAS) glass-ceramic matrix composites containing various volume fractions, approximately 16 to 40 volume %, of fibers were fabricated by hot pressing at 1400 C for 2 h under 27.6 MPa. Monoclinic celsian, SrAl2Si2O8, was the only crystalline phase formed, with complete absence of the undesired hexacelsian phase, in the matrix. Room temperature mechanical properties were measured in 3-point flexure. The matrix microcracking stress and the ultimate strength increased with increase in fiber volume fraction, reached maximum values for V(sub f) approximately equal to 0.35, and degraded at higher fiber loadings. This degradation in mechanical properties is related to the change in failure mode, from tensile at lower V(sub f) to interlaminar shear at higher fiber contents. The extent of fiber loading did not have noticeable effect on either fiber-matrix debonding stress, or frictional sliding stress at the interface. The applicability of micromechanical models in predicting the mechanical properties of the composites was also examined. The currently available theoretical models do not appear to be useful in predicting the values of the first matrix cracking stress, and the ultimate strength of the SCS-6/SAS composites.

  18. Use of the Materials Genome Initiative (MGI approach in the design of improved-performance fiber-reinforced SiC/SiC ceramic-matrix composites (CMCs

    Directory of Open Access Journals (Sweden)

    Jennifer S. Snipes

    2016-07-01

    Full Text Available New materials are traditionally developed using costly and time-consuming trial-and-error experimental efforts. This is followed by an even lengthier material-certification process. Consequently, it takes 10 to 20 years before a newly-discovered material is commercially employed. An alternative approach to the development of new materials is the so-called materials-by-design approach within which a material is treated as a complex hierarchical system, and its design and optimization is carried out by employing computer-aided engineering analyses, predictive tools and available material databases. In the present work, the materials-by-design approach is utilized to design a grade of fiber-reinforced (FR SiC/SiC ceramic matrix composites (CMCs, the type of materials which are currently being used in stationary components, and are considered for use in rotating components, of the hot sections of gas-turbine engines. Towards that end, a number of mathematical functions and numerical models are developed which relate CMC constituents’ (fibers, fiber coating and matrix microstructure and their properties to the properties and performance of the CMC as a whole. To validate the newly-developed materials-by-design approach, comparisons are made between experimentally measured and computationally predicted selected CMC mechanical properties. Then an optimization procedure is employed to determine the chemical makeup and processing routes for the CMC constituents so that the selected mechanical properties of the CMCs are increased to a preset target level.

  19. Effect of Y2O3 and TiC Reinforcement Particles on Intermetallic Formation and Hardness of Al6061 Composites via Mechanical Alloying and Sintering

    Science.gov (United States)

    Chen, Chun-Liang; Lin, Chen-Han

    2015-08-01

    Al6061-based composites reinforced with 2 wt pctY2O3 and 2 wt pctTiC particles produced by mechanical alloying were investigated. The reinforced particles play important roles in the microstructural development and in determining the properties of the alloys. High-energy ball milling can facilitate a solid-state reaction between reinforced particles and the Al matrix, and the reaction kinetics of atomic diffusion can be accelerated enormously by subsequent sintering processing. As a result, complex intermetallic compounds and oxide particles can be formed in the alloy. In this study, the effect of reinforcement on phase formation and mechanical properties of Al6061-based composites has been examined. The results suggest that nano-Y2O3 particles can act as nucleation sites to facilitate formation of Al-Si-Y-O-based oxide particles. The addition of TiC particles can effectively refine the grain structure and encourage formation of iron-rich intermetallic compounds. Nanoindentation was used to understand the local variations in mechanical properties of the Al6061-based composites.

  20. Synthesis of HAP nano rods and processing of nano-size ceramic reinforced poly(L)lactic acid composites

    Science.gov (United States)

    Flanigan, Kyle Yusef

    2000-09-01

    Bone is unique among the various connective tissues in that it is a composite of organic and inorganic components. Calcium phosphates occur principally in the form of hydroxyapatite crystals {Ca10(PO4) 6(OH)2}. Secreted apatite crystals are integral to the structural rigidity of the bone. When a bone breaks, there is often a need to implant an orthotic device to support the broken bone during remodeling. Current technologies use either metal pins and screws that need to be removed (by surgery) once the healing is complete or polymeric materials that either get resorbed or are porous enough to allow bone ingrowth. Poly(L)Lactic acid and copolymers of polyglycolic acid (PGA) are thermoplastics which show promise as the matrix material in biosorbable/load bearing implants. In service this material is hydrolyzed generating water and L-lactate. Orthoses composed of neat PLLA resins require greater than three years for complete resorbtion, however; 95% of strength is lost in 2 to 3 weeks in-vitro. This has limited the deployment of load bearing PLLA to screws, pins or short bracing spans. There exists a need for the development of an implantable and biosorbable orthotic device which will retain its structural integrity long enough for remodeling and healing process to generate new bone material, about 10 weeks. The scope of this dissertation is the development of HAP nano-whisker reinforcement and a HAP/PLLA thermoplastic composite. As proof of the feasibility of generating nano-reinforcement PLLA-composites, the surface of a galleried clay, montmorillonite, was modified and clay/PLLA composites processed and then characterized. Hydroxyapatite nano-whiskers were synthesized and functionalized using organosilanes and Menhaden fish-oil (common organic dispersant). The functionalized nano-fibers were used to process HAP/PLLA composites. Characterization techniques included thermal analysis, magnetic spectroscopy, XRD and ICP analysis and electron microscopy. The

  1. Numerical Simulation of Dynamic Response of Fiber Reinforced Ceramic Matrix Composite Beam with Matrix Cracks Using Multiscale Modeling

    Institute of Scientific and Technical Information of China (English)

    Gao Xiguang; Song Yingdong; Sun Zhigang; Hu Xuteng

    2010-01-01

    A multiscale method for simulating the dynamic response of ceramic matrix composite (CMC) with matrix cracks is developed.At the global level,the finite element method is employed to simulate the dynamic response ofa CMC beam.While at the local level,the multiscale mechanical method is used to estimate the stress/strain response of the material.A distributed computing system is developed to speed up the simulation.The simulation of dynamic response of a Nicalon/CAS-Ⅱ beam being subjected to harmonic loading is performed as a numerical example.The results show that both the stress/strain responses under tension and compressive loading are nonlinear.These conditions result in a different response compared with that of elastic beam,such as:1) the displacement response is not symmetric about the axis of time;2) in the condition of small external load,the response at first order natural frequency is limited within a finite range;3) decreasing the matrix crack space will increase the displacement response of the beam.

  2. Spatial Gradients in Particle Reinforced Polymers Characterized by X-Ray Attenuation and Laser Confocal Microscopy

    Energy Technology Data Exchange (ETDEWEB)

    LAGASSE,ROBERT R.; THOMPSON,KYLE R.

    2000-06-12

    The goal of this work is to develop techniques for measuring gradients in particle concentration within filled polymers, such as encapsulant. A high concentration of filler particles is added to such materials to tailor physical properties such as thermal expansion coefficient. Sedimentation and flow-induced migration of particles can produce concentration gradients that are most severe near material boundaries. Therefore, techniques for measuring local particle concentration should be accurate near boundaries. Particle gradients in an alumina-filled epoxy resin are measured with a spatial resolution of 0.2 mm using an x-ray beam attenuation technique, but an artifact related to the finite diameter of the beam reduces accuracy near the specimen's edge. Local particle concentration near an edge can be measured more reliably using microscopy coupled with image analysis. This is illustrated by measuring concentration profiles of glass particles having 40 {micro}m median diameter using images acquired by a confocal laser fluorescence microscope. The mean of the measured profiles of volume fraction agrees to better than 3% with the expected value, and the shape of the profiles agrees qualitatively with simple theory for sedimentation of monodisperse particles. Extending this microscopy technique to smaller, micron-scale filler particles used in encapsulant for microelectronic devices is illustrated by measuring the local concentration of an epoxy resin containing 0.41 volume fraction of silica.

  3. PMMA-based composite materials with reactive ceramic fillers: IV. Radiopacifying particles embedded in PMMA beads for acrylic bone cements.

    Science.gov (United States)

    Abboud, M; Casaubieilh, L; Morvan, F; Fontanille, M; Duguet, E

    2000-01-01

    New acrylic bone cements were prepared from alumina particles previously treated by 3-(trimethoxysilyl)propylmethacrylate (gamma-MPS) and embedded in poly(methylmethacrylate-co-ethylacrylate) beads with about 7 mol% of ethyl acrylate repeating units. The encapsulation was performed through a conventional suspension polymerization process. The influence of (i) the concentration of the dispersion stabilizer and (ii) the alumina content upon the shape, size, and size distribution of the acrylic beads was studied. Cements were prepared from each batch by hand-mixing alumina-filled acrylic beads with a liquid monomer mixture containing methyl methacrylate, n-butyl methacrylate, and N,N-dimethyl-p-toluidine. Benzoyl peroxide was previously added to the solid part. The powder-to-liquid ratio was equal to 2 for each formulation. Compressive strength of cured cement decreases with alumina content, whereas compressive modulus remains roughly constant. These results are in contradiction to those obtained for cements based on a mixture of gamma-MPS-treated alumina and unfilled acrylic beads. Nevertheless, they are interpreted in terms of alumina arrangement in the cement. In the first case, alumina particles contribute to the reinforcement of the dispersed acrylic phase, with poor benefits for the whole materials. In the second case, they allow the reinforcement of the continuous acrylic phase and, therefore, the cement's one.

  4. Reinforced SiC/Al composite layer produced by laser particle injection

    NARCIS (Netherlands)

    Vreeling, J.A.; Ocelik, V.; Pei, Y.T.; de Hosson, J.T.M.; Brebbia, CA; Kenny, JM

    1999-01-01

    SiC particles with a mean size of 80 mu m were injected into Al substrate:by the laser particle injection process with the aim to improve the surface properties of aluminium. Experimental difficulties induced by the big difference in absorptivity of laser energy between Al and SiC lead to an extreme

  5. Effects of surface-conditioning methods on shear bond strength of brackets bonded to different all-ceramic materials.

    Science.gov (United States)

    Saraç, Y Şinasi; Külünk, Tolga; Elekdağ-Türk, Selma; Saraç, Duygu; Türk, Tamer

    2011-12-01

    The aims of this study were to investigate the effects of two surface-conditioning methods on the shear bond strength (SBS) of metal brackets bonded to three different all-ceramic materials, and to evaluate the mode of failure after debonding. Twenty feldspathic, 20 fluoro-apatite, and 20 leucite-reinforced ceramic specimens were examined following two surface-conditioning methods: air-particle abrasion (APA) with 25 μm Al(2)O(3) and silica coating with 30 μm Al(2)O(3) particles modified by silica. After silane application, metal brackets were bonded with light cure composite and then stored in distilled water for 1 week and thermocycled (×1000 at 5-55°C for 30 seconds). The SBS of the brackets was measured on a universal testing machine. The ceramic surfaces were examined with a stereomicroscope to determine the amount of composite resin remaining using the adhesive remnant index. Two-way analysis of variance, Tukey's multiple comparison test, and Weibull analysis were used for evaluation of SBS. The lowest SBS was with APA for the fluoro-apatite ceramic (11.82 MPa), which was not significantly different from APA for the feldspathic ceramic (13.58 MPa). The SBS for the fluoro-apatite ceramic was significantly lower than that of leucite-reinforced ceramic with APA (14.82 MPa). The highest SBS value was obtained with silica coating of the leucite-reinforced ceramic (24.17 MPa), but this was not significantly different from the SBS for feldspathic and fluoro-apatite ceramic (23.51 and 22.18 MPa, respectively). The SBS values with silica coating showed significant differences from those of APA. For all samples, the adhesive failures were between the ceramic and composite resin. No ceramic fractures or cracks were observed. Chairside tribochemical silica coating significantly increased the mean bond strength values.

  6. Engineered emissivity of textile fabrics by the inclusion of ceramic particles.

    Science.gov (United States)

    Pooley, Matthew A; Anderson, David M; Beckham, Haskell W; Brennan, James F

    2016-05-16

    Composite textile materials, created from a blend of different fibers, have long been used to engineer the properties and performance of fabrics to combine comfort with functionality, such as to create materials with differing optical properties. Some changes to the optical properties of materials in the infrared are subtle and difficult to measure. We present a measurement technique, experimental apparatus, and associated data analysis procedure for detecting small changes in the emissivity of fabrics in the mid-infrared wavelength range (7.5-14 µm). Using this technique, we demonstrate that the emissivity of polyester fabric can be engineered controllably via the inclusion of ceramic microparticles within the fabric fibers.

  7. Effects of damage and thermal residual stresses on the overall elastoplastic behavior of particle-reinforced metal matrix composites

    Science.gov (United States)

    Liu, Haitao

    The objective of the present study is to investigate damage mechanisms and thermal residual stresses of composites, and to establish the frameworks to model the particle-reinforced metal matrix composites with particle-matrix interfacial debonding, particle cracking or thermal residual stresses. An evolutionary interfacial debonding model is proposed for the composites with spheroidal particles. The construction of the equivalent stiffness is based on the fact that when debonding occurs in a certain direction, the load-transfer ability will lose in that direction. By using this equivalent method, the interfacial debonding problem can be converted into a composite problem with perfectly bonded inclusions. Considering the interfacial debonding is a progressive process in which the debonding area increases in proportion to external loading, a progressive interfacial debonding model is proposed. In this model, the relation between external loading and the debonding area is established using a normal stress controlled debonding criterion. Furthermore, an equivalent orthotropic stiffness tensor is constructed based on the debonding areas. This model is able to study the composites with randomly distributed spherical particles. The double-inclusion theory is recalled to model the particle cracking problems. Cracks inside particles are treated as penny-shape particles with zero stiffness. The disturbed stress field due to the existence of a double-inclusion is expressed explicitly. Finally, a thermal mismatch eigenstrain is introduced to simulate the inconsistent expansions of the matrix and the particles due to the difference of the coefficients of thermal expansion. Micromechanical stress and strain fields are calculated due to the combination of applied external loads and the prescribed thermal mismatch eigenstrains. For all of the above models, ensemble-volume averaging procedures are employed to derive the effective yield function of the composites. Numerical

  8. Size-Dependent Strengthening Of Particle-Reinforced Aluminum Matrix Composites

    Science.gov (United States)

    2011-05-01

    decay was observed in the dislocation density as the particle size increases and appears to saturate at approximately 16 m particle radius (figure 3b...It should be noted that prior to saturation , the 5% volume fraction curve is lower than that of the 20%. As a result, the strength of the 20...HOPPEL R KRAFT B LEAVY M SCHEIDLER T WEERASOORIYA C WILLIAMS (10 CPS) RDRL WMP C T BJERKE S SEGLETES G BOYCE R MUDD

  9. 利用粉煤灰生产陶粒滤料探讨%Fly-asXh produce ceramic particles filter

    Institute of Scientific and Technical Information of China (English)

    郝熙旺

    2012-01-01

    In this paper,combine the biological filter and production process of Ceramic Particles,investigate the production method of fly-ash as a ceramic water filter.From material selection,production process and applications to be described.%本文结合生物滤池技术和陶粒生产工艺,探讨生产用做水处理滤料的粉煤灰陶粒的生产方法,并从原料选择、生产工艺及产品应用方面加以阐述。

  10. Study on in-situ WC particles/tungsten wire reinforced iron matrix composites under electromagnetic field

    Directory of Open Access Journals (Sweden)

    Niu Libin

    2010-05-01

    Full Text Available By applying electromagnetic field to a system consisting of tungsten wires and grey cast iron melt, the grey cast iron matrix composite reinforced by either in-situ WC particles or the combination of in-situ WC particles and the residual tungsten wire was obtained. By means of differential thermal analysis (DTA, the pouring temperature of iron melt was determined at 1,573 K. The microstructures of the composites were analyzed by using of X-ray diffraction (XRD, scanning electron microscopy (SEM equipped with an energy dispersive spectrum (EDS and pin-on-disc abrasive wear test. The obtained results indicated that, with the enhancing frequency of electromagnetic field, the amount of in-situ WC particles gradually increases, leading to continuous decrease of the residual tungsten wires. When the electromagnetic field frequency was up to 4 kHz, tungsten wires reacted completely with carbon atoms in grey cast iron melt, forming WC particals. The electromagnetic field appeared to accelerate the elemental diffusion in the melt, to help relatively quick formation of a series of small Fe-W-C ternary zones and to improve the kinetic condition of in-situ WC fabrication. As compared with the composite prepared without the electromagnetic field, the composite fabricated at 4 kHz presented good wear resistance.

  11. Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly.

    Science.gov (United States)

    Lu, Xiaoli; Xia, Yang; Liu, Mei; Qian, Yunzhu; Zhou, Xuefeng; Gu, Ning; Zhang, Feimin

    2012-01-01

    To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride)] and anionic [poly(sodium 4-styrenesulfonate)] polymers to improve the dispersion and adsorption of positively charged nano-ZrO(2) (zirconia) as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO(2). To determine the optimum addition levels for nano-ZrO(2), ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO(2) were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO(2) resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P ceramics are good potential candidates for ceramic-based dental materials.

  12. Wear resistance and corrosion resistance of VCp particle reinforced stainless steel composites

    Institute of Scientific and Technical Information of China (English)

    YAO Xiu-rong; HAN Jie-cai; ZUO Hong-bo; LIU Zhao-jing; LI Feng-zhen; REN Shan-zhi

    2005-01-01

    The VCp reinforced stainless steel composite was produced by in-situ reaction casting. The composite was tested for its wear resistance under the wet abrasive condition and corrosion resistance, compared with the wear-resistant white iron and stainless steel. The results show that the wear resistance of the composite is slightly inferior to that of the white iron, but much better than that of the stainless steel under the wet grinding abrasive condition. The corrosion resistance of the composite is much better than that of the white iron in the acid medium,and a little worse than that of the stainless steel. Thus the composite exhibits superior properties of wear resistance and corrosion resistance.

  13. Effect the Grain Size on the Polymer Matrix Composites Reinforced by Reenia Particles

    Directory of Open Access Journals (Sweden)

    Kdhim khaion kahlol

    2013-01-01

    Full Text Available Synthetic polymers such as polyurethane are used widely in the field of biomedical applications such as implants or part of implant systems.This paper focuses on the preparation of base polymer matrix composite materials by (Hand Lay-Up method, and studying the effect of selected grain size (32, 53, 63, 75, and 90 µm of (Reenia particles on some properties of the prepared composite.Mechanical tests were used to evaluate the prepared system (Tensile, Compression, Impact, and Hardness tests, and a physical test of (Water absorption %, and all tests were accomplished at room temperature.Where results showed tensile test (maximum tensile strength and modulus of elasticity high at small grain size while the percentage of elongation decreased with increasing size. As the compressive strength increased with small grain size. And also the values of hardness and fracture energy affected by particle size where the hardness and fracture energy increased at small particles size of compared to larger particles size. While the percentage of water absorption increased at large particle size.In general the results showed clear improvement in properties and maximum values which get it of tensile strength, Modulus of elasticity, elongation percentage, compression strength, fracture energy, hardness and water absorption were as follows ((34.8 MPa, (10%, (268 N/mm2, ( 54.2 MPa,( o.408 J, (78.9 Shor (D, (0.2668 % at using (32µm except water absorption was at (90µm .

  14. Novel titanium particles reinforced Zr-based bulk metallic glass composites prepared by infiltration casting

    Institute of Scientific and Technical Information of China (English)

    Cuimei Zhang; Xidong Hui; Meiling Wang; Guoliang Chen

    2008-01-01

    A novel Ti/Zr41.2Ti13.8Cu12.5Ni10.0Be22.5 composite was successfully prepared by infiltrating the melt into sintered Ti preform. It shows that the introduction of Ti particles into the composite results in an increase in elastic strain to 3% and an enhancement of the strength up to 2.1 GPa. High specific strength has been obtained because of the decrease in density of the composite. It is suggested that an improvement in the mechanical properties of the composite may be attributed to the generation of multiple shear bands and some deformation in the Ti particles.

  15. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Fei [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  16. CROWDED HYBRID PANEL MANUFACTURED WITH PEANUT HULLS REINFORCED WITH ITAÚBA WOOD PARTICLES

    Directory of Open Access Journals (Sweden)

    Guilherme Barbirato

    2014-09-01

    Full Text Available http://dx.doi.org/10.5902/1980509815726In this paper, it was considered the study of the potential use of peanut hulls and wood particles of itaúba (Mezilaurus itauba species in order to add value to these materials through the manufacture of hybrid particle board in order to compare the physical and mechanical performances as well as durability. For these procedures, it was used the bi-component polyurethane resin based on castor beans (mammon oil and urea-formaldehyde. The product quality was evaluated based on the requirements of the standards NBR 14.810:2006 APA PRP and 108, through physico-mechanical and microstructural durability. The results indicate that the incorporation of wood particles warrants an increase in physical-mechanical properties of the particleboard manufactured with peanut hulls, the polyurethane resin based on castor oil was effective as a particle adhesive binder and the durability assay indicated that the material should be used under conditions of low exposure to moisture.

  17. Preparation and properties of CaO-Al2O3-SiO2 glass-ceramics by sintered frits particle from mining wastes

    Directory of Open Access Journals (Sweden)

    He F.

    2014-01-01

    Full Text Available The paper reports on some experimental results obtained from the production of glass-ceramics containing gold tailings powder (GTP. Frits particle sintered technology was used to prepare glass ceramic products. SiO2, CaO, ZnO, BaO and B2O3 were selected to adjust the composition of the glass. Based on the results of differential thermal analysis (DTA, the nucleation and crystallization temperature of parent glass samples with different schedule were identified, respectively. X-ray diffraction (XRD analysis of the produced glass-ceramics materials revealed that the main crystalline phase was β-wollastonite. With the increasing of CaO content, the intensity of crystal diffractive peaks also increases. The formation of β-wollastonite crystal could be accelerated by the increasing of CaO. The glass-ceramics with fine microstructure showed better physical, mechanical properties and chemical resistance. Overall results indicated that it was a feasible attempt to produce glass-ceramics for building and decorative materials from waste materials. The amount of GTP used in the glass batches was more than 65 wt% of the whole raw.

  18. Estimation of Biocompatibility of Nano-Sized Ceramic Particles with Osteoblasts, Osteosarcomas and Hepatocytes by Static and Time-Lapse Observation.

    Science.gov (United States)

    Abe, Shigeaki; Seitoku, Eri; Iwadera, Nobuki; Hamba, Yusuke; Yamagata, Shuichi; Akasaka, Tsukasa; Kusaka, Teruo; Inoue, Satoshi; Yawaka, Yasutaka; Iida, Junichiro; Sano, Hidehiko; Yonezawa, Tetsu; Yoshida, Yasuhiro

    2016-03-01

    We assessed the biocompatibility of nano-sized ceramic particles with several cells types. Though these particles have less than 100 nm in diameter, they act as submicron-sized particles in saline by aggregation that was estimated using laser diffraction particle size analysis (LDS). they act as submicro-sized particles in saline by aggregation based on laser diffraction particle size analysis (LDS). Several types of cells (osteoblasts, osteosarcoma and hepatocyte cells) were exposed to these particles and their cytocompatibility was estimated. Not only the cytotoxic assay but also their static and dynamic morphology under nanoparticles exposure were investigated. The intercellular uptake of particles was determined using a confocal fluorescence microscope. The particles used in this study did not inhibit cellular activity or growth even when their concentrations were high. Only copper oxide particles caused acute cytotoxicity depending on the particle size. The cytotoxicity assay, dynamic behavior of the nanoparticle-exposed cells and their examination under a confocal fluorescence microscope suggests that the irritative reaction was induced by contact between the cells and particles, whereas eluted copper ions are not dominant factor. These results indicate that nano-sized particles used in this study have excellent biocompatibility except copper oxide ones.

  19. Effect of Red Mud and Copper Slag Particles on Physical and Mechanical Properties of Bamboo-Fiber-Reinforced Epoxy Composites

    Directory of Open Access Journals (Sweden)

    Sandhyarani Biswas

    2012-01-01

    Full Text Available In the present work, a series of bamboo-fiber-reinforced epoxy composites are fabricated by using red mud and copper slag particles as filler materials. A filler plays an important role in determining the properties and behavior of particulate composites. The effects of these two fillers on the mechanical properties of bamboo-epoxy composites are investigated. Comparative analysis shows that with the incorporation of these fillers, the tensile strength of the composites increases significantly, whereas the flexural strength and impact strength decrease with increase in filler content (red mud and copper slag fillers in the epoxy-bamboo fiber composites. The density and hardness are also affected by the type and content of filler particles. It is found that the addition of copper slag filler improves the hardness of the bamboo-epoxy composites, whereas the addition of red mud filler reduces the hardness value of bamboo-epoxy composites. The study reveals that the addition of copper slag filler in bamboo-epoxy composites shows better physical and mechanical properties as compared to the red-mud-filled composites.

  20. Microstructure and hardness of Mg-based composites reinforced with Mg2Si particles

    Institute of Scientific and Technical Information of China (English)

    Mustafa Aydin; Cem Ozgür; Osman San

    2009-01-01

    Magnesium powders were mechanically alloyed with SiO2 powder particles having different particle sizes using high-energy ball milling techniques under Ar atmosphere for 1 h. The powders were consolidated with cold pressing under 560 Mpa. They were then sintered at 550℃ for 45 min under Ar atmosphere. The composites obtained on the Mg-SiO2 system were investigated using the Archimedes principle, a differential scanning calorimeter, X-ray diffraction, optic microscopy, and scanning electron microscopy. For the mechanically alloyed powders, the solid-state reaction of the synthesis of Mg2Si and MgO progressed further during sintering of the materials. The results showed that the strengthening mechanisms were dependent on dispersion hardening of fine Mg2Si and MgO particulates dispersed homogeneously in the matrix.

  1. 增强纤维对陶瓷基摩擦材料摩擦磨损性能的影响%Effects of Reinforced Fibers on Friction and Wear Properties of Ceramic-based Friction Material

    Institute of Scientific and Technical Information of China (English)

    刘莹; 王发辉

    2012-01-01

    采用热压烧结法制备纤维增强陶瓷基摩擦材料,研究了钢纤维、钢纤维/莫来石纤维、莫来石纤维、钢纤维/硅酸铝纤维以及硅酸铝纤维增强陶瓷基摩擦材料的摩擦磨损特性.研究结果表明:不同纤维对陶瓷基摩擦材料摩擦系数的影响较为复杂.相比较添加单一纤维增强摩擦材料的情况,钢纤维增强的试样具有较好的耐磨性能,其次为莫来石纤维增强的试样,硅酸铝纤维增强的试样表现出最差的耐磨性能,钢纤维/莫来石纤维和钢纤维/硅酸铝纤维增强试样的磨损均低于相应的陶瓷纤维增强的试样;在高温下以莫来石纤维增强的试样,其磨损形式以磨粒磨损为主,而以硅酸铝纤维和钢纤维/硅酸铝纤维增强的试样的主要磨损形式为黏着磨损,钢纤维和钢纤维/莫来石纤维增强的试样的磨损属于磨粒磨损和黏着磨损.%Ceramic-based friction materials with different reinforced fibers was prepared by hot-pressing.The effects of steel fiber,steel/mullite fiber,mullite fiber,steel/aluminium-silicate fiber and aluminium-silicate fiber as reinforcing materials on the friction and wear properties of ceramic-based friction material were investigated.The results show a complex relationship between different kinds of reinforced fibers and the friction coefficients.For friction material reiforced by single fiber,steel fiber reinforced sample had the highest wear resistance,while aluminium-silicate fiber reinforced sample had the poorest wear resistance,mullite fiber reinforced sample had the moderate wear resistance.The wear rates of sample with steel/mullite fiber or steel/aluminium-silicate fiber were lower than that of the samples reinforced by the corresponding ceramic fibers.The friction and wear tests at elevated temperature reveal that the main wear mechanism of mullite fiber reinforced ceramic-based friction material was abrasive wear while the main wear mecanism for friction

  2. Cytocompatibility of HeLa Cells to Nano-Sized Ceramics Particles.

    Science.gov (United States)

    Seitoku, Eri; Abe, Shigeaki; Kusaka, Teruo; Nakamura, Mariko; Inoue, Satoshi; Yoshida, Yasuhiro; Sano, Hidehiko

    2016-04-01

    In this study, we investigated the behaviors and cytocompatibility response of human cervical carcinoma (HeLa) cells expose to nano-sized particles. Cultivated cells exposed to titanium oxide and indium oxide nanoparticles remained highly viable. In the presence of copper oxide (CuO); however, the cells became seriously inflamed. To understand the mechanism by which CuO causes cell death, we evaluated cell death and apoptosis cytometry. CuO induced cells apoptosis more strongly than exposure to titania nanoparticles. Confocal fluorescence microscopy revealed that the nano-sized particles penetrate the cells.

  3. Strengthening and Toughening Effect of Yttrium on Al2O3/TiCN Ceramic Tool Material

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM, TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the Al2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.

  4. Tribological Properties of PVA-H Composites Reinforced by Nano-HA Particles

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The friction and wear behaviors of tribological mechanical components were studied on a four-ball tester under dry conditions, and the wear mechanism was analyzed by observed worn surface using a scanning electron microscope (SEM). It was found that the friction and wear properties were improved by the addition of nano HA particles. The composite containing 1 wt% nano HA had the optimum friction coefficient. It is also found that the addition of nano HA increases the wear resistance of pure PVA-H and PVA-H composites.

  5. Influence of SiC reinforcement particles on the tribocorrosion behaviour of Al-SiC{sub p} FGMs in 0.05M NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Vieira, A C; Rocha, L A [Centre for Mechanical and Materials Technologies (CT2M) and Department of Mechanical Engineering, University of Minho, Azurem, 4800-058 Guimaraes (Portugal); Mischler, S, E-mail: catarina.vieira@engmateriais.eng.uminho.pt [Ecole Polytechnique Federale de Lausanne (EPFL), Tribology and Interface Chemistry Group, 1015 Lausanne (Switzerland)

    2011-05-11

    The main aim of this work was to study and understand the influence of SiC particles on the corrosion and tribocorrosion of Al-matrix composite materials. For that, Al-SiC{sub p} functionally graded composites were produced by centrifugal casting and different SiC{sub p} contents were achieved. Their mechanical properties were improved by age-hardening heat treatments. The tribocorrosion behaviour was studied in 0.05M NaCl solutions using a reciprocating motion tribometer involving an alumina ball sliding against the Al-based samples. Above critical SiC particles' content the matrix alloy surface was found to be protected against wear by SiC particles protruding from the surface. Below this threshold content, the SiC reinforcement was inefficient and the wear rate of the composite was the same as the non-reinforced alloy.

  6. Influence of SiC reinforcement particles on the tribocorrosion behaviour of Al-SiCp FGMs in 0.05M NaCl solution

    Science.gov (United States)

    Vieira, A. C.; Rocha, L. A.; Mischler, S.

    2011-05-01

    The main aim of this work was to study and understand the influence of SiC particles on the corrosion and tribocorrosion of Al-matrix composite materials. For that, Al-SiCp functionally graded composites were produced by centrifugal casting and different SiCp contents were achieved. Their mechanical properties were improved by age-hardening heat treatments. The tribocorrosion behaviour was studied in 0.05M NaCl solutions using a reciprocating motion tribometer involving an alumina ball sliding against the Al-based samples. Above critical SiC particles' content the matrix alloy surface was found to be protected against wear by SiC particles protruding from the surface. Below this threshold content, the SiC reinforcement was inefficient and the wear rate of the composite was the same as the non-reinforced alloy.

  7. Effect of Al2O3 Ceramic Particles on Corrosion Behaviour and Tribological Properties of Nickel Composite Coatings

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The paper presents a study on corrosion behaviour and tribological properties of nickel composite coatings deposited by electrochemical method on aluminium alloy from 2xxx series (AlCu4MgSi. The nickel composite coatings were produced in a Watts bath of the following chemical composition: NiSO4·7H2O 150 g/l, NiCl2·6H2O 30 g/l, H3BO3 30 g/l with the addition of saccharin in an amount of 2 g/l. As hard ceramic dispersed particles embedded in the coating, alumina (Al2O3 was used in an amount of 12,5; 25; 50 and 75 g/l. Coatings were produced using cathodic current density of 6 A/dm2, bath temperature of 60°C, pH 4, and the time 60 minutes. The electroplating bath was stirred with a mechanical stirrer (350 rpm.

  8. Friction and wear behavior of TiC particle reinforced ZA43 matrix composites

    Institute of Scientific and Technical Information of China (English)

    谢贤清; 张荻; 刘金水; 吴人洁

    2001-01-01

    TiC/ZA43 composites were fabricated by XDTM and stirring-casting techniques. The tribology properties of the unreinforced ZA43 alloy and the composites were studied by using a block-on-ring apparatus. Experimental results show that the incorporation of TiC particles improves the microstructure of ZA43 matrix alloy. The coefficient of friction μ and the width of worn groove decrease with the increase of TiC volume fraction φ(TiC). The width of worn groove and μ of the composite during wear testing increase with increasing the applied load. Metallographic examinations reveal that unreinforced ZA43 alloy has deep ploughing grooves with obvious adhesion phenomenon, whereas TiC/ZA43 composites have smooth worn surface. Delamination formation is related to the fatigue cracks and the shear cracks on the surface.

  9. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  10. Investigation on the Effects of Titanium Diboride Particle Size on Radiation Shielding Properties of Titanium Diboride Reinforced Boron Carbide-Silicon Carbide Composites

    Directory of Open Access Journals (Sweden)

    A.O. Addemir

    2012-03-01

    Full Text Available Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion power plants. Titanium diboride reinforced boron carbide-silicon carbide composites which were produced from different titanium diboride particle sizes and ratios were studied for searching of the behaviour against the gamma ray. Cs-137 gamma radioisotope was used as gamma source in the experiments which has a single gamma-peak at 0.662 MeV. Gamma transmission technique was used for the measurements. The effects of titanium diboride particle size on radiation attenuation of titanium diboride reinforced boron carbide-silicon carbide composites were evaluated in related with gamma transmission and the results of the experiments were interpreted and compared with each other. Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion power plants. Titanium diboride reinforced boron carbide-silicon carbide composites which were produced from different titanium diboride particle sizes and ratios were studied for searching of the behaviour against the gamma ray. Cs-137 gamma radioisotope was used as gamma source in the experiments which has a single gamma-peak at 0.662 MeV. Gamma transmission technique was used for the measurements. The effects of titanium diboride particle size on radiation attenuation of titanium diboride reinforced boron carbide-silicon carbide composites were evaluated in related with gamma transmission and the results of the experiments were interpreted and compared with each other. Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion

  11. Interface of Fiber-Reinforced Ceramic Matrix Composites and the Development of Toughening Mechanism%纤维增强陶瓷基复合材料界面及增韧机制的进展

    Institute of Scientific and Technical Information of China (English)

    任江; 赵英娜; 张萌

    2013-01-01

    Because of the excellent thermal stabilization, wear and tear resistant inherent resistance at high temperatures, ceramics matrix compositions are applicated in high-technique and aerospace field. The composition interface has decisive action between fiber and ceramics matrix, which is a link of fiber and matrix and also is a bridge of stress and other information. This thesis discusses respectively from the aspects of interface research for different fiber-reinforced ceramic matrix composites, and the enhance of mechanical properties between toughening mechanism and interface.%  陶瓷基复合材料以其优异的耐高温、热稳定性好、耐磨损等性能,在高技术领域和航空航天领域有重要应用。界面在纤维和陶瓷基体之间起着决定性的作用,复合材料的界面相是纤维与基体连接的纽带,也是应力及其它信息传递的桥梁。本文分别从不同复合方式、复合材料的界面研究及纤维增强基体的增韧机制和界面的力学性能等方面进行了综述。

  12. Preparation and characterization of squeeze cast-Al–Si piston alloy reinforced by Ni and nano-Al2O3 particles

    Directory of Open Access Journals (Sweden)

    Hashem F. El-Labban

    2016-07-01

    Full Text Available Al–Si base composites reinforced with different mixtures of Ni and nano-Al2O3 particles have been fabricated by squeeze casting and their metallurgical and mechanical characterization has been investigated. A mixture of Ni and nano-Al2O3 particles of different ratios was added to the melted Al–Si piston alloy at 700 °C and stirred under pressure. After the Al-base-nano-composites were fabricated by squeeze casting, the microstructure and the particle distribution inside the matrix have been investigated using optical and scanning electron microscopes. Moreover, the hardness and the tensile properties of the resulted Al-base-nano-composites were evaluated at room temperature by using Vickers hardness and universal tensile testers, respectively. As a result, in most cases, it was found that the matrix showed a fine eutectic structure of short silicon constituent which appeared in the form of islands in the α-phase around some added particle agglomerations of the nano-composite structures. The tendency of this structure formation increases with the increase of Ni particle addition. As the ratio of the added particles increases, the tendency of these particles to be agglomerated also increases. Regarding the tensile properties of the fabricated Al-base-nano-composites, ultimate tensile strength is increased by adding the Ni and nano-Al2O3 particles up to 10 and 2 wt.%, respectively. Moreover, the ductility of the fabricated composites is significantly improved by increasing the added Ni particles. The composite material reinforced with 5 wt.% Ni and 2 wt.% nano-Al2O3 particles showed superior ultimate tensile strength and good ductility compared with any other added particles in this investigation.

  13. Welding of SiC particle reinforced 6061 Al matrix composite with pulsed TIG

    Institute of Scientific and Technical Information of China (English)

    陈茂爱; 武传松; 高进强

    2002-01-01

    SiCp/6061Al alloy composite was welded by using TIG and pulsed-TIG welding (P-TIG) without addition of filler metal, or with addition of Al-Si or Al-Mg filler metal. The microstructure and properties of the weld were investigated with XRD, OM, TEM, and MTS-810 testing system was used to observe the effect of different welding procedure and filler metals on the microstructure and properties of the weld. Thermodynamic of SiC-Al reaction was used to analyze the tendency of the reaction between SiC particle and Al matrix during welding. The results showed that the P-TIG tends to produce less plate-like Al4C3 precipitates than TIG; when welding with P-TIG, addition of Al-Si filler metal can not only prevent from formation of Al4C3, but also decrease hot crack sensitivity of weld; the tensile strength of joint of adding Al-Si filler metal is higher than that of adding Al-Mg filler metal. The SiCp/6061Al composite can be successfully welded by P-TIG with addition of Al-Si filler metal.

  14. Microstructure and performance of reactive plasma clad high chromium iron based ceramic reinforcing wear-resistance coating%反应等离子熔覆高铬铁基金属陶瓷增强耐磨涂层组织与性能

    Institute of Scientific and Technical Information of China (English)

    王立梅

    2011-01-01

    利用反应等离子熔覆技术、以Fe-Cr-C-W-Ni合金粉末为原料,在Q235钢表面制得了Cr7C3高铬铁基金属陶瓷增强耐磨复合涂层.利用SEM、EDS和X射线衍射分析了涂层的显微组织,在室温干滑动磨损试验条件下测试了涂层的耐磨性.结果表明:反应等离子熔覆CE7C3高铬铁基金属陶瓷增强耐磨复合涂层硬度高、组织均匀、与基材之间为完全冶金结合;涂层在室温干滑动磨损试验条件下表现出优异的耐磨性,涂层磨损的质量损失随载荷增加十分缓慢,涂层具有优异的载荷特性.%A wear resistant high chromium iron based ceramic reinforcing wear-resistance coating was fabricated on substrate of a Q235 steel by plasma cladding using the Fe-Cr-C-W-Ni alloy powders. Microstructure of the coating was characterized by OM, SEM, EDS and XRD. Wear resistance of the coating was tested under dry sliding wear condition at room temperature. Results indicate that the plasma clad high chromium iron based ceramic reinforced wear-resistance composite coating has a rapidly solidified homogeneous microstructure consisting of Cr7C3 ceramal primary particles uniformly distributed in the Cr7C3/γ-Fe eutectic matrix and is metallurgically bonded to the Q235 steel substrate. The plasma clad composite coating has high hardness and excellent wear resistance under dry sliding wear test conditions. Wear mass loss of the coating is increased slowly with the load increased and it has excellent load characteristic.

  15. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  16. Effect of Milling Time and the Consolidation Process on the Properties of Al Matrix Composites Reinforced with Fe-Based Glassy Particles

    Directory of Open Access Journals (Sweden)

    Özge Balcı

    2015-04-01

    Full Text Available Al matrix composites reinforced with 40 vol% Fe50.1Co35.1Nb7.7B4.3Si2.8 glassy particles have been produced by powder metallurgy, and their microstructure and mechanical properties have been investigated in detail. Different processing routes (hot pressing and hot extrusion are used in order to consolidate the composite powders. The homogeneous distribution of the glassy reinforcement in the Al matrix and the decrease of the particle size are obtained through ball milling. This has a positive effect on the hardness and strength of the composites. Mechanical tests show that the hardness of the hot pressed samples increases from 51–155 HV, and the strength rises from 220–630 MPa by extending the milling time from 1–50 h. The use of hot extrusion after hot pressing reduces both the strength and hardness of the composites: however, it enhances the plastic deformation significantly.

  17. Investigation on the Effects of Titanium Diboride Particle Size on Radiation Shielding Properties of Titanium Diboride Reinforced Boron Carbide-Silicon Carbide Composites

    OpenAIRE

    A.O. Addemir; A.C. Akarsu; A.B. Tugrul; B. Buyuk

    2012-01-01

    Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion power plants. Titanium diboride reinforced boron carbide-silicon carbide composites which were produced from different titanium diboride particle sizes and ratios were studied for searching of the behaviour against the gamma ray. Cs-137 gamma radioisotope was used as gamma source in the expe...

  18. Research on the Characters of the Cutting Force in Vibration Cutting Particle Reinforced Metal Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In this paper, turning experiments of machining particle reinforced metal matri x composites(PRMMCs) SiC p/Al with PCD tools have been carried out. The cutting force characteristics in ultrasonic vibration turning compared with that in com mon turning were studied. Through the single factor experiments and multiple fac tor orthogonal experiments, the influences of three kinds of cutting conditions such as cutting velocity, amount of feed and cutting depth on cutting force were analyzed in detail. Meanwh...

  19. In-situ fabricated TiB2 particle-whisker synergistically toughened Ti(C, N)-based ceramic cutting tool material

    Science.gov (United States)

    Liu, Hanlian; Shi, Qiang; Huang, Chuanzhen; Zou, Bin; Xu, Liang; Wang, Jun

    2015-03-01

    The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers. However, the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration; although a new in-situ two-step sintering process can solve the above problems to some extent, yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process. In this paper, an in-situ one-step synthesis technology is proposed, which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace. A kind of Ti(C, N)-based ceramic cutting tool material synergistically toughened by TiB2 particles and whiskers is fabricated with this new process. The phase compositions, relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The composite which is sintered under a pressure of 32 MPa at a temperature of 1700°C in vacuum holding for 60 min can get the optimal mechanical properties. Its flexural strength, fracture toughness and Vickers hardness are 540 MPa, 7.81 MPa · m1/2 and 20.42 GPa, respectively. The composite has relatively high density, and the in-situ synthesized TiB2 whiskers have good surface integrity, which is beneficial for the improvement of the fracture toughness. It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers, crack bridging by whiskers/particles and multi-scale particles synergistically toughening. This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

  20. In-situ Fabricated TiB2 Particle-whisker Synergistically Toughened Ti(C, N)-based Ceramic Cutting Tool Material

    Institute of Scientific and Technical Information of China (English)

    LIU Hanlian; SHI Qiang; HUANG Chuanzhen; ZOU Bin; XU Liang; WANG Jun

    2015-01-01

    The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers. However, the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration;although a new in-situ two-step sintering process can solve the above problems to some extent, yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process. In this paper, an in-situ one-step synthesis technology is proposed, which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace. A kind of Ti(C, N)-based ceramic cutting tool material synergistically toughened by TiB2 particles and whiskers is fabricated with this new process. The phase compositions, relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The composite which is sintered under a pressure of 32 MPa at a temperature of 1700℃ in vacuum holding for 60 min can get the optimal mechanical properties. Its flexural strength, fracture toughness and Vickers hardness are 540 MPa, 7.81 MPa•m1/2 and 20.42 GPa, respectively. The composite has relatively high density, and the in-situ synthesized TiB2 whiskers have good surface integrity, which is beneficial for the improvement of the fracture toughness. It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers, crack bridging by whiskers/particles and multi-scale particles synergistically toughening. This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

  1. The Influence of Pressure Die Casting Parameters on Distribution of Reinforcing Particles in the AlSi11/10% SiC Composite

    Directory of Open Access Journals (Sweden)

    A. Pasieka

    2013-07-01

    Full Text Available The method of pressure die casting of composites with AlSi11 alloy matrix reinforced with 10 vol. % of SiC particles and the analysis of the distribution of particles within the matrix is presented. The composite castings were produced at various values of the piston velocity in the second stage of injection, at diverse intensification pressure values, and various injection gate width values. The distribution of particles over the entire cross-section of the tensile specimen is shown. The index of distribution was determined on the basis of particle count in elementary measuring fields. The regression equation describing the change of the considered index was found as a function of the pressure die casting parameters. The conclusion presents an analysis of the obtained results and their interpretation.

  2. Mechanical properties of in-situ prepared SiC whisker- and nano particle-reinforced Si{sub 3}N{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, S.; Nagasaka, M.; Natsume, T. [Teikyo Univ. of Sci. and Technol., Yamanashi (Japan); Niihara, K. [Osaka Univ., Ibaraki (Japan). Inst. of Scientific and Industrial Research; Nakahira, A. [Kyoto Inst. of Tech. (Japan)

    1999-03-01

    In-situ preparation of SiC whisker- and nano particle-reinforced Si{sub 3}N{sub 4} was carried out. Bending strength showed higher values by adding the nano particles `after` the in-situ whiskerizing reaction than `before,` although the improvement was not so remarkable. With regard to fracture toughness, a slightly higher value was observed in the case of adding the particles `before` than `after` the in-situ reaction, where the form of whiskers looked constricted due to the co-existence of particles. Relative density was not so high enough, around 94% to the theoretical value, that HIP apparatus was employed for its densification. A relationship between density and preliminary hot-pressing condition was obtained; however, the effect was not so high enough, up to only 95.5%. (orig.) 3 refs.

  3. Carbon nanotubes reinforced composites for biomedical applications.

    Science.gov (United States)

    Wang, Wei; Zhu, Yuhe; Liao, Susan; Li, Jiajia

    2014-01-01

    This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matrix composites, and CNTs reinforced ceramic matrix composites), their mechanical properties, cell experiments in vitro, and biocompatibility tests in vivo.

  4. Carbon Nanotubes Reinforced Composites for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Wei Wang

    2014-01-01

    Full Text Available This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matrix composites, and CNTs reinforced ceramic matrix composites, their mechanical properties, cell experiments in vitro, and biocompatibility tests in vivo.

  5. Effect of graphite particle size on wear property of graphite and Al2O3 reinforced AZ91D-0.8%Ce composites

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The graphite particles and Al2O3 short fibers reinforced AZ91D-0.8%Ce composites were fabricated by squeeze-infiltration technique.The researches about the effects of different graphite particle sizes on the microstructure and wear property of the composites were performed under the condition of constant contents of graphite particles and Al2O3 short fibers.The results reveal that the grain size of the composites changes less when the graphite particle size descends.Moreover,Ce enriches around the graphite particle and Al2O3 short fibers and forms Al3Ce phase with A1 element.The graphite that works as lubricant decreases the wear loss.The wear resistance of the composites increases as the graphite particle size increases.At low load the composites have similar wear loss;at high load the composite with the largest graphite particle size has the best wear resistance.The wear mechanism of all the composites at low load is abrasive wear and oxidation wear;at high load,except the composites with the particle size of 240 μm whose wear mechanism is still abrasive wear and oxicIation wear,the wear mechanism of othcrs changes to delamination wear.

  6. BEHAVIOR STUDY OF ORDER NANO-PARTICLES IN POROUS CERAMICS%纳米颗粒在有序多孔陶瓷中的行为研究

    Institute of Scientific and Technical Information of China (English)

    伍协; 陈振华; 冯延林; 刘小磐

    2011-01-01

    本文详细研究了纳米颗粒在有序多孔陶瓷中形成协同体的过程.实验结果表明:纳米TiO2和炭黑(CB)能比较容易进入到有序多孔陶瓷中形成具有特定功能的协同体.当纳米TiO2的浓度增加到5wt%和炭黑浓度增加到15 wt%时,有序多孔陶瓷的孔壁上粘附纳米TiO2和炭黑颗粒的量最大从而形成大量的活性点.浓度对两种纳米颗粒的渗透力具有很大的影响,炭黑粒子的渗透能力比纳米纳米TiO2颗粒强.%This study is focused on the fabrication of nano-particles and order porous ceramics association. The experimental results show that the nano-TiO2 and carbon black(CB) enter the pores of order porous ceramics smoothly and forming commonwealth which maybe come out many magical functions; when the concentration of nano-TiO2 added up to 5 wt % and carbon black added up to 15 wt %, many nano-TiO2 or CB adhere to the order porous ceramics pores and walls coming into being functional dots; different concentration of the two nano-particles affect on the process and carbon black particles have better ability than nano-TiO2.

  7. Improve Wear Resistance on Al 332 Alloy Matrix- Micro -Nano Al2O3 Particles Reinforced Composite

    Directory of Open Access Journals (Sweden)

    Rawnaq Ahmed Mohamed

    2014-03-01

    Full Text Available The wear behavior of alumina particulate reinforced A332 aluminium alloy composites produced by a stir casting process technique were investigated. A pin-on-disc type apparatus was employed for determining the sliding wear rate in composite samples at different grain size (1 µm, 12µm, 50 nm and different weight percentage (0.05-0.1-0.5-1 wt% of alumina respectively. Mechanical properties characterization which strongly depends on microstructure properties of reinforcement revealed that the presence of ( nano , micro alumina particulates lead to simultaneous increase in hardness, ultimate tensile stress (UTS, wear resistances. The results revealed that UTS, Hardness, Wear resistances increases with the increase in the percentage of reinforcement of Al2O3 when compared to the base alloy A332. The wear rates of the composites were considerably less than that of the aluminum alloy at all applied loads with increasing percentage of reinforcement when compared to the base alloy A332.

  8. Metal Matrix Composites Reinforced by Nano-Particles—A Review

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2014-03-01

    Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

  9. Deformation and Damage Accumulation in a Ceramic Composite under Dynamic Loading

    Science.gov (United States)

    Korobenkov, M. V.; Kulkov, S. N.; Naymark, O. B.; Khorechko, U. V.; Ruchina, A. V.

    2016-01-01

    Methods of computer modelling were used to investigate the processes of deformation and microdamage formation in ceramic composite materials under intense dynamic loading. It was shown that there was no damage caused by dynamic compression in the vicinity of phase borders of a nanostructured aluminum oxide matrix and reinforcing particles of tetragonal zirconium dioxide. Also, the local origination of microdamages occurs only in the zones close to micropores.

  10. Silicon ceramic reinforced by endless fibres on liquid matrix precursor (with commercial C and SiC fibres); Endlosfaser-verstaerkte Siliciumkeramik aus fluessigem Matrixprecursor (mit kommerziellen C- und SiC-Fasern)

    Energy Technology Data Exchange (ETDEWEB)

    Nieder, D.

    1991-12-13

    In this work, the possibilities of manufacture of very strong or non-brittle fracturing silicon carbide/nitride compound bodies were examined using endless ceramic fibres and liquid silazane as matrix precursor. The experiments for the selection of the different reinforcement fibres showed the good suitability of high strength C fibres HT-7 (Toho). The high module fibres HM-12 (Sigri) and the intermediate fibre T800 (Toray) were used for comparison, without reaching the same values for the compound body properties as with the high strength fibre HT-7. However, typical differences were clearly shown in the reinforcement behaviour of the high strength and high module fibres, althoug the individual types of fibres originated from different manufacturing firms. (orig.) [Deutsch] In der Arbeit wurden Herstellungsmoeglichkeiten fuer hochfeste, bzw. nicht sproedbrechende Siliciumcarbid/-nitrid-Verbundkoerper unter Verwendung keramischer Endlos-Fasern sowie fluessiger Silazane als Matrix-Precursor untersucht. Die Versuche zur Auswahl der verschiedenen Verstaerkungsfasern ergaben eine gute Eignung der Hochfest-C-Faser HT-7 (Toho). Die Hochmodulfaser HM-12 (Sigri) und die Intermediatefaser T800 (Toray) wurden fuer Vergleichszwecke eingesetzt, ohne dass mit diesen die Werte fuer die Verbundkoerpereigenschaften wie mit der Hochfestfaser HT-7 erreicht wurden. Es kamen jedoch die typischen Unterschiede im Verstaerkungsverhalten der Hochfest- und Hochmodul-Fasern deutlich zum Ausdruck, obwohl die einzelnen Fasertypen von unterschiedlichen Herstellerfirmen stammten. (orig.)

  11. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  12. Research on reinforcement learning algorithm based on particle iflter%基于粒子滤波的强化学习算法研究

    Institute of Scientific and Technical Information of China (English)

    董春利; 王莉

    2016-01-01

    文章分析了一种基于粒子滤波和强化学习的算法。该算法通过结合粒子滤波和Q-学习算法,得到一种基于粒子滤波和强化学习的机会频谱接入算法(RLPF)。实验结果表明,RLPF算法能够在策略空间直接进行全局搜索,这是对传统的基于局部搜索策略的强化学习算法的明显改善。%This paper analyzes a particle iflter based on reinforcement learning algorithm. The new algorithm processed the opportunistic spectrum access algorithm based on particle iflter and Q-learning algorithm by combining particle iflter and Q-learning algorithm. The experimental results show that the RLPF algorithm can be directly used for global search in the strategy space, which is a signiifcant improvement of traditional reinforcement learning algorithm based on the local search strategy.

  13. In vitro comparative bond strength of contemporary self-adhesive resin cements to zirconium oxide ceramic with and without air-particle abrasion.

    Science.gov (United States)

    Blatz, Markus B; Phark, Jin-Ho; Ozer, Fusun; Mante, Francis K; Saleh, Najeed; Bergler, Michael; Sadan, Avishai

    2010-04-01

    This study compared shear bond strengths of six self-adhesive resin cements to zirconium oxide ceramic with and without air-particle abrasion. One hundred twenty zirconia samples were air-abraded (group SB; n = 60) or left untreated (group NO). Composite cylinders were bonded to the zirconia samples with either BisCem (BC), Maxcem (MC), G-Cem (GC), RelyX Unicem Clicker (RUC), RelyX Unicem Applicator (RUA), or Clearfil SA Cement (CSA). Shear bond strength was tested after thermocycling, and data were analyzed with analysis of variance and Holm-Sidak pairwise comparisons. Without abrasion, RUA (8.0 MPa), GC (7.9 MPa), and CSA (7.6 MPa) revealed significantly higher bond strengths than the other cements. Air-particle abrasion increased bond strengths for all test cements (p MDP/4-META) were superior to other compositions.

  14. 氧化锆纤维增强的氧化铝陶瓷的抗热震性能%Thermal Shock Resistance of Zirconia Fiber Reinforced Alumina Ceramics

    Institute of Scientific and Technical Information of China (English)

    冯帅; 王志; 丁寅森; 史国普

    2013-01-01

    Preparation of zirconia fiber reinforced alumina ceramic composite at sintering temperature of 1 650℃ and effect of zir-conia fiber content on thermal shock resistance of composite were studied. Results showed that the introduction of zirconia fiber can increase the air-cooling time of ceramic composite at the temperature difference of 1 400 ℃. When mass fraction of zirconia fiber was 15% ,the thermal shock time of the composite was 30,more than 10 times of monolithic alumina ceramics. The flexural strength and fracture toughness of the composite increased by 62.2% and 38.9% respectively than that of monolithic alumina ceramics,and its porosity was 6.71%. Increasing of mechanical properties and proper porosity contributed to the improvement of thermal shock resistance.%在1 650℃下制备氧化锆纤维增强的氧化铝陶瓷复合材料,研究氧化锆纤维添加量对氧化铝陶瓷抗热震性能的影响.结果表明,在温差为1 400℃的循环空冷条件下,加入氧化锆纤维可以明显提高氧化铝陶瓷的热震次数.当添加纤维质量分数为15%时,复合材料热震次数达到最高为30次,比纯氧化铝陶瓷提高20次;复合材料的抗弯强度和断裂韧性分别比纯氧化铝陶瓷提高62.2%和38.9%,气孔率为6.71%.复合材料力学性能的提高以及适当的气孔率是其抗热震性提高的主要原因.

  15. Fabrication of mullite-bonded porous SiC ceramics from multilayer-coated SiC particles through sol-gel and in-situ polymerization techniques

    Science.gov (United States)

    Ebrahimpour, Omid

    In this work, mullite-bonded porous silicon carbide (SiC) ceramics were prepared via a reaction bonding technique with the assistance of a sol-gel technique or in-situ polymerization as well as a combination of these techniques. In a typical procedure, SiC particles were first coated by alumina using calcined powder and alumina sol via a sol-gel technique followed by drying and passing through a screen. Subsequently, they were coated with the desired amount of polyethylene via an in-situ polymerization technique in a slurry phase reactor using a Ziegler-Natta catalyst. Afterward, the coated powders were dried again and passed through a screen before being pressed into a rectangular mold to make a green body. During the heating process, the polyethylene was burnt out to form pores at a temperature of about 500°C. Increasing the temperature above 800°C led to the partial oxidation of SiC particles to silica. At higher temperatures (above 1400°C) derived silica reacted with alumina to form mullite, which bonds SiC particles together. The porous SiC specimens were characterized with various techniques. The first part of the project was devoted to investigating the oxidation of SiC particles using a Thermogravimetric analysis (TGA) apparatus. The effects of particle size (micro and nano) and oxidation temperature (910°C--1010°C) as well as the initial mass of SiC particles in TGA on the oxidation behaviour of SiC powders were evaluated. To illustrate the oxidation rate of SiC in the packed bed state, a new kinetic model, which takes into account all of the diffusion steps (bulk, inter and intra particle diffusion) and surface oxidation rate, was proposed. Furthermore, the oxidation of SiC particles was analyzed by the X-ray Diffraction (XRD) technique. The effect of different alumina sources (calcined Al2O 3, alumina sol or a combination of the two) on the mechanical, physical, and crystalline structure of mullite-bonded porous SiC ceramics was studied in the

  16. Production and Characterization of Brass-matrix Composites Reinforced with Ni59Zr20Ti16Si2Sn3 Glassy Particles

    Directory of Open Access Journals (Sweden)

    Bum Sung Kim

    2012-05-01

    Full Text Available Brass-matrix composites reinforced with 40 and 60 vol.% of Ni59Zr20Ti16Si2Sn3 glassy particles were produced by powder metallurgy. The crystallization behavior and the temperature dependence of the viscosity of the glass reinforcement were studied in detail to select the proper sintering parameters in order to avoid crystallization of the glassy phase during consolidation. The brass-glass powder mixtures were prepared through manual blending as well as by ball milling to analyze the effect of the matrix ligament size on the mechanical properties of the composites. The powder mixtures were then consolidated into highly-dense bulk specimens at temperatures within the supercooled liquid region by hot pressing followed by hot extrusion. The preparation of the powder mixtures has a strong influence on the mechanical behavior of the composites. The strength increases from 500 MPa for pure brass to 740 and 925 MPa for the blended composites with 40 and 60vol.% of glass reinforcement, while the strength increases to 1,240 and 1,640 MPa for the corresponding composites produced by ball milling. Modeling of the mechanical properties indicates that this behavior is related to the reduced matrix ligament size characterizing the milled composites.

  17. Electrical Resistivity, Tribological Behaviour of Multiwalled Carbon Nanotubes and Nanoboron Carbide Particles Reinforced Copper Hybrid Composites for Pantograph Application

    Directory of Open Access Journals (Sweden)

    N. Selvakumar

    2016-01-01

    Full Text Available This work focuses on the influence and contribution of multiwalled carbon-nanotube (MWCNT–boron carbide (B4C to the mechanical and tribological properties of copper matrix composites. Different weight fractions of nano- B4C-containing fixed-weight fractions of MWCNT-reinforced copper composites were prepared using the entrenched cold-press sintering method of powder metallurgy. The wear losses of sintered Cu–MWCNT–B4C composites were investigated by conducting sliding tests in a pin-on-disc apparatus. The addition of reinforcements showed enhancements in the hardness and wear properties of the composites due to the uniform dispersion of the secondary reinforcement in the copper matrix and the self-lubricating effect of the MWCNTs. The effects of the nanoparticle distribution in the matrix, the worn surface morphology, and the elemental composition of the composites were characterized using high-resolution scanning electron microscopy and X-ray diffraction analysis. The electrical resistivity of the fabricated copper hybrid composite preforms was evaluated using a four-point probe tester. Our results highlight the use of experiential reinforcing limits of B4C on the wear and electrical and mechanical behaviour of copper composites.

  18. Synthesis and Characterization of Multi Wall Carbon Nanotubes (MWCNT) Reinforced Sintered Magnesium Matrix Composites

    Science.gov (United States)

    Vijaya Bhaskar, S.; Rajmohan, T.; Palanikumar, K.; Bharath Ganesh Kumar, B.

    2016-04-01

    Metal matrix composites (MMCs) reinforced with ceramic nano particles (less than 100 nm), termed as metal matrix nano composites (MMNCs), can overcome those disadvantages associated with the conventional MMCs. MMCs containing carbon nanotubes are being developed and projected for diverse applications in various fields of engineering like automotive, avionic, electronic and bio-medical sectors. The present investigation deals with the synthesis and characterization of hybrid magnesium matrix reinforced with various different wt% (0-0.45) of multi wall carbon nano tubes (MWCNT) and micro SiC particles prepared through powder metallurgy route. Microstructure and mechanical properties such as micro hardness and density of the composites were examined. Microstructure of MMNCs have been investigated by scanning electron microscope, X-ray diffraction and energy dispersive X-ray spectroscopy (EDS) for better observation of dispersion of reinforcement. The results indicated that the increase in wt% of MWCNT improves the mechanical properties of the composite.

  19. Fabrication and mechanical properties of AlCoNiCrFe high-entropy alloy particle reinforced Cu matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian, E-mail: chenjian@xatu.edu.cn [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Niu, Pengyun; Wei, Ting [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Hao, Liang [College of Architecture and Civil Engineering, Xi' an University of Science and Technology, Xi' an 710054 (China); Liu, Yunzi [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Wang, Xianhui, E-mail: xhwang693@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an, Shaanxi 710048 (China); Peng, Yuli [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China)

    2015-11-15

    The AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying and the AlCoNiCrFe high-entropy alloy reinforced Cu matrix composites were subsequently fabricated by powder metallurgy. The phase constituents and morphology of the alloying powders were characterized by X-ray diffractometer and scanning electron microscope, the microstructures of the Cu base composites were characterized by scanning electron microscope and transmission electron microscope, and the compression tests were made as well. The results show that the AlCoNiCrFe high-entropy alloy can form after milling for 24 h. During sintering process, no grain growth occurs and no intermetallic phases present in the AlCoNiCrFe high-entropy alloy in the Cu base composite. Compression tests show that the AlCoNiCrFe high-entropy alloy has a better strengthening effect than metallic glasses and the yield strength of the Cu matrix composite reinforced with the AlCoNiCrFe high-entropy alloy is close to the value predicted by the Voigt model based on the equal strain assumption. - Graphical abstract: AlCoNiCrFe HEA has a better strengthening effect than metallic glasses for particulate reinforced metal matrix composites. The yield strength of the Cu base composite reinforced with the AlCoNiCrFe HEA is close to the upper bound calculated by Voigt model. - Highlights: • AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying. • A novel Cu base composite reinforced with AlCoNiCrFe was fabricated. • No grain growth and no intermetallic phase present in AlCoNiCrFe during sintering. • AlCoNiCrFe has a better strengthening effect than metallic glassy in composites.

  20. Silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salvatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    2001-01-01

    This invention relates to a process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  1. Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly

    Directory of Open Access Journals (Sweden)

    Lu X

    2012-04-01

    Full Text Available Xiaoli Lu1,2, Yang Xia1, Mei Liu1, Yunzhu Qian3, Xuefeng Zhou4, Ning Gu4, Feimin Zhang1,41Institute of Stomatology, Nanjing Medical University, Nanjing, 2Nantong Stomatological Hospital, Nantong, 3Center of Stomatology, The Second Affiliated Hospital of Suzhou University, Suzhou, 4Suzhou Institute, Southeast University, Suzhou, People's Republic of ChinaAbstract: To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride] and anionic [poly(sodium 4-styrenesulfonate] polymers to improve the dispersion and adsorption of positively charged nano-ZrO2 (zirconia as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO2. To determine the optimum addition levels for nano-ZrO2, ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO2 were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO2 resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P < 0.05. Our results show that diatomite-based nanocomposite ceramics are good potential candidates for ceramic-based dental materials.Keywords: layer-by-layer, diatomite, nanoceramics, zirconia (ZrO2, dental materials

  2. Nanostructured composite reinforced material

    Science.gov (United States)

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2012-07-31

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  3. Actively Cooled Ceramic Composite Nozzle Material Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features, such...

  4. Steady- and transient-state analysis of fully ceramic microencapsulated fuel with randomly dispersed tristructural isotropic particles via two-temperature homogenized model-I: Theory and method

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Yoon Hee; Cho, Bum Hee; Cho, Nam Zin [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2016-06-15

    As a type of accident-tolerant fuel, fully ceramic microencapsulated (FCM) fuel was proposed after the Fukushima accident in Japan. The FCM fuel consists of tristructural isotropic particles randomly dispersed in a silicon carbide (SiC) matrix. For a fuel element with such high heterogeneity, we have proposed a two-temperature homogenized model using the particle transport Monte Carlo method for the heat conduction problem. This model distinguishes between fuel-kernel and SiC matrix temperatures. Moreover, the obtained temperature profiles are more realistic than those of other models. In Part I of the paper, homogenized parameters for the FCM fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure are obtained by (1) matching steady-state analytic solutions of the model with the results of particle transport Monte Carlo method for heat conduction problems, and (2) preserving total enthalpies in fuel kernels and SiC matrix. The homogenized parameters have two desirable properties: (1) they are insensitive to boundary conditions such as coolant bulk temperatures and thickness of cladding, and (2) they are independent of operating power density. By performing the Monte Carlo calculations with the temperature-dependent thermal properties of the constituent materials of the FCM fuel, temperature-dependent homogenized parameters are obtained.

  5. Research on the Surface Micro-configuration in Vibration Cutting Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particulate reinforced me tallic matrix composites(PRMMCs) SiC p/Al in ultrasonic vibration cutting and c ommon cutting with carbide tools and PCD tools was researched in the paper. Mic rostructure of machined surface was described, the relation between cutting para meters and surface roughness was presented, and characteristic of the surface re mained stress was also presented. Furthermore, wear regularity and abrasion resi stance ability of tools in ultrasonic vibration cut...

  6. Preliminary Study of the Influence of Post Curing Parameters to the Particle Reinforced Composite's Mechanical and Physical Properties

    OpenAIRE

    Aare ARUNIIT; Jaan KERS; Andres KRUMME; Triinu POLTIMÄE; Kaspar TALL

    2012-01-01

    This study examines the effect of different post cure parameters to a polymer matrix particulate reinforced composite material. The goal is to evaluate the importance of different factors and to suggest a well-balanced post cure mode that supports the application of the material.Polymer matrix composites are post cured at elevated temperature to increase the amount of cross linking to achieve better chemical and heat resistance and mechanical properties. Every material has an individual post ...

  7. Damage to ceramic fibre lining in thermal plants caused by flow forces and particles; Schaedigung von keramischen Faserauskleidungen in waermetechnischen Anlagen durch Stroemungskraefte und Partikeln

    Energy Technology Data Exchange (ETDEWEB)

    Walter, G.; Loogk, M.; Heuer, V. [Technische Univ. Bergakademie Freiberg (Germany). Lehrstuhl Hochtemperaturanlagen

    1999-07-01

    The internal wall layers of thermal plants are often packed with components of ceramic fibres. In these cases, fibre particles can be released when process gases pass with a high speed over the surfaces of components. The erosion resistivity of ceramic fibre components is being investigated with the aid of a flow channel to determine the basic conditions under which no damage to the material occurs. In some cases, fibre erosion rates capable of causing critical damage to fibre components will be encountered at low process gas temperatures and wall shearing stresses. Taking selected cases as an example, calculations are being made for components determining whether wall shearing stresses exist that are capable of causing damage to the material. (orig.) [German] Die inneren Wandschichten von waermetechnischen Anlagen werden haeufig mit Bauteilen aus Keramikfasern zugestellt. In diesen Faellen kann es zu einem Abtrag von Faserpartikeln kommen, wenn Prozessgase hoher Geschwindigkeit an der Oberflaeche der Bauteile entlangstroemen. Zur Ermittlung der Randbedingungen, bei denen keine kritische Schaedigung des Materials auftritt, wird mit Hilfe eines Stroemungskanals die Erosionsbestaendigkeit von Faserbauteilen untersucht. Es ergeben sich in einigen Faellen bei niedrigen Temperaturen der Prozessgase und Wandschubspannungen Faserabtragsraten, die eine kritische Schaedigung der Faserbauteile hervorrufen. Fuer ausgewaehlte Beispiele wird berechnet, ob an der Bauteiloberflaeche Wandschubspannungen auftreten, die eine kritische Schaedigung der Materialien bewirken koennen. (orig.)

  8. 石英纤维增强陶瓷基复合材料制孔工艺研究%Research on drilling technology of quartz fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    冉冲; 卢守相; 王东坡; 赵桐; 高航

    2016-01-01

    本试验针对目前硬质合金刀具加工石英纤维增强陶瓷基复合材料时存在的刀具磨损严重、加工质量差、效率低下等问题,对比了硬质合金刀具钻孔、PCD 刀具钻孔和电镀金刚石套料钻螺旋铣磨制孔的效果,分析了切削力对制孔质量的影响。研究结果表明:纬纱纤维对 X 向和Y 向切削力的影响明显大于经纱纤维,垂直于纬纱纤维方向的切削力较小,平行于纬纱纤维方向的切削力较大;PCD 刀具钻孔质量相对较好,刀具磨损不明显,适用于石英纤维增强陶瓷基复合材料的制孔加工。%For the existing troubles of carbide tool (serious tool wear,poor machining quality,low efficiency) when processing quartz fiber reinforced ceramic matrix composites,cutting force effect on the hole quality is analyzed in this paper by comparing the machining effects of carbide tool,PCD tool and electroplated diamond core drilling tool.The results show that the influence of weft fiber on the cutting force of X and Y direction is more obvious than that of warp fiber. The cutting force perpendicular to the weft fiber is smaller while the cutting force in parallel with the weft fiber direction is bigger.Moreover,the hole quality drilled by PCD tool is relatively better and the tool wear is not obvious,so PCD tool is suitable for processing the quartz fiber reinforced ceramic matrix composites.

  9. Application and advantages of novel clay ceramic particles (CCPs) in an up-flow anaerobic bio-filter (UAF) for wastewater treatment.

    Science.gov (United States)

    Han, Wei; Yue, Qinyan; Wu, Suqing; Zhao, Yaqin; Gao, Baoyu; Li, Qian; Wang, Yan

    2013-06-01

    Utilization of clay ceramic particles (CCPs) as the novel filter media employed in an up-flow anaerobic bio-filter (UAF) was investigated. After a series of tests and operations, CCPs have presented higher total porosity and roughness, meanwhile lower bulk and grain density. When CCPs were utilized as fillers, the reactor had a shorter start up period of 45 days comparing with conventional reactors, and removal rate of chemical oxygen demand (COD) still reached about 76% at a relatively lower temperature during the stable state. In addition, degradation of COD and ammonia nitrogen (NH4-N) at different media height along the reactor was evaluated, and the dates showed that the main reduction process happened within the first 30 cm media height from the bottom flange. Five phases were observed according to different organic loadings during the experiment period, and the results indicated that COD removal increased linearly when the organic loading was increased.

  10. Novel processing of bioglass ceramics from silicone resins containing micro- and nano-sized oxide particle fillers.

    Science.gov (United States)

    Fiocco, L; Bernardo, E; Colombo, P; Cacciotti, I; Bianco, A; Bellucci, D; Sola, A; Cannillo, V

    2014-08-01

    Highly porous scaffolds with composition similar to those of 45S5 and 58S bioglasses were successfully produced by an innovative processing method based on preceramic polymers containing micro- and nano-sized fillers. Silica from the decomposition of the silicone resins reacted with the oxides deriving from the fillers, yielding glass ceramic components after heating at 1000°C. Despite the limited mechanical strength, the obtained samples possessed suitable porous architecture and promising biocompatibility and bioactivity characteristics, as testified by preliminary in vitro tests.

  11. High pressure ceramic heat exchanger

    Science.gov (United States)

    Harkins, Bruce D.; Ward, Michael E.

    1998-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present header assembly when used with recuperators reduces the brittle effect of a portion of the ceramic components. Thus, the present header assembly used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present header assembly is comprised of a first ceramic member, a second ceramic member, a strengthening reinforcing member being in spaced relationship to the first ceramic member and the second ceramic member. The header assembly is further comprised of a refractory material disposed in contacting relationship with the first ceramic member, the second ceramic member and the strengthening reinforcing member. The present header assembly provides a high strength load bearing header assembly having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  12. How Sensitive Is the Elasticity of Hydroxyapatite-Nanoparticle-Reinforced Chitosan Composite to Changes in Particle Concentration and Crystallization Temperature?

    Directory of Open Access Journals (Sweden)

    Kean Wang

    2015-10-01

    Full Text Available Hydroxyapatite (HA nanoparticle-reinforced chitosan composites are biocompatible and biodegradable structural materials that are used as biomaterials in tissue engineering. However, in order for these materials to function effectively as intended, e.g., to provide adequate structural support for repairing damaged tissues, it is necessary to analyse and optimise the material processing parameters that affect the relevant mechanical properties. Here we are concerned with the strength, stiffness and toughness of wet-spun HA-reinforced chitosan fibres. Unlike previous studies which have addressed each of these parameters as singly applied treatments, we have carried out an experiment designed using a two-factor analysis of variance to study the main effects of two key material processing parameters, namely HA concentration and crystallization temperature, and their interactions on the respective mechanical properties of the composite fibres. The analysis reveals that significant interaction occurs between the crystallization temperature and HA concentration. Starting at a low HA concentration level, the magnitude of the respective mechanical properties decreases significantly with increasing HA concentration until a critical HA concentration is reached, at around 0.20–0.30 (HA mass fraction, beyond which the magnitude of the mechanical properties increases significantly with HA concentration. The sensitivity of the mechanical properties to crystallization temperature is masked by the interaction between the two parameters—further analysis reveals that the dependence on crystallization temperature is significant in at least some levels of HA concentration. The magnitude of the mechanical properties of the chitosan composite fibre corresponding to 40 °C is higher than that at 100 °C at low HA concentration; the reverse applies at high HA concentration. In conclusion, the elasticity of the HA nanoparticle-reinforced chitosan composite fibre is

  13. Influence of the Sr and Mg Alloying Additions on the Bonding Between Matrix and Reinforcing Particles in the AlSi7Mg/SiC-Cg Hybrid Composite

    Directory of Open Access Journals (Sweden)

    Dolata A. J.

    2016-06-01

    Full Text Available The aim of the work was to perform adequate selection of the phase composition of the composite designated for permanent - mould casting air compressor pistons. The hybrid composites based on AlSi7Mg matrix alloy reinforced with mixture of silicon carbide (SiC and glassy carbon (Cg particles were fabricated by the stir casting method. It has been shown that the proper selection of chemical composition of matrix alloy and its modification by used magnesium and strontium additions gives possibility to obtain both the advantageous casting properties of composite suspensions as well as good bonding between particles reinforcements and matrix.

  14. Oxidation Protection of Carbon Fiber Reinforced Ceramic Matrix Composites%碳纤维增强陶瓷基复合材料抗氧化技术研究

    Institute of Scientific and Technical Information of China (English)

    卢国锋; 侯君涛

    2012-01-01

    Carbon fiber reinforced ceramic matrix composites (CFRCMCs) are the ideal thermostructure materials owing to its perfect high - temperature mechanical property and good hot property. However, the carbon fiber in the CFRCMCs could be oxidized easily, so the oxidation protection of the CFRCMCs had attracted the interest of researchers. In this paper, the methods for oxidation protection, such as modification of the carbon fibers, oxidation protection by matrix, and oxidation protection by interphase and coat- ing technology, were discussed, and their mechanics and features were summarized. The development trend of the antioxidation technology was prospected.%碳纤维增强陶瓷基复合材料(CFRCMCs)具有良好的高温力学性能和热性能,是航空航天领域非常理想的热结构材料.但CFRCMCs中的碳纤维极易发生氧化,因此CFRCMCs的氧化防护问题一直是CFRCMCs研究的热点.文章对碳纤维改性、基体抗氧化技术、界面层抗氧化技术和表面涂层技术这四种CFRCMCs的抗氧化技术及其原理进行了评述,分析了各类抗氧化技术的特点并对其发展趋势进行了展望.

  15. Oxidation Behaviors and Oxidation Protection of Carbon Fiber Reinforced Ceramic Matrix Composites%连续碳纤维增强陶瓷基复合材料的氧化行为和氧化防护研究

    Institute of Scientific and Technical Information of China (English)

    卢国锋; 许艳

    2012-01-01

    The characteristics of the carbon fiber reinforced ceramic matrix composites (CFRCMCs) are analyzed through an overview about the oxidation behaviors of C/C and C/SiC. The four methods for oxidation protection, including the modification of the carbon fiber, the matrix antioxidation technology, the interlayer antioxidation technology and the surface coating technology, are summarized from the aspects of the fibers, matrix, interphase and exterior surface. The mechanisms and features of the four methods are analyzed.%通过叙述C/C和C/SiC两种复合材料的氧化特点分析了碳纤维增强陶瓷基复合材料(CFRCMCs)的氧化行为,分别从纤维、基体、界面层及外表面4个方面综述了碳纤维改性、基体抗氧化技术、界面层抗氧化技术和表面涂层技术4种CFRCMCs的抗氧化技术,分析了4类抗氧化技术的原理和特点.

  16. Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic; Elaboration de ceramiques nanostructurees en carbure de silicium (SiC): de la synthese de poudre a la ceramique frittee

    Energy Technology Data Exchange (ETDEWEB)

    Reau, A. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC{sub f}/SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC{sub f}/SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

  17. Machining of fiber reinforced composites

    Science.gov (United States)

    Komanduri, Ranga; Zhang, Bi; Vissa, Chandra M.

    Factors involved in machining of fiber-reinforced composites are reviewed. Consideration is given to properties of composites reinforced with boron filaments, glass fibers, aramid fibers, carbon fibers, and silicon carbide fibers and to polymer (organic) matrix composites, metal matrix composites, and ceramic matrix composites, as well as to the processes used in conventional machining of boron-titanium composites and of composites reinforced by each of these fibers. Particular attention is given to the methods of nonconventional machining, such as laser machining, water jet cutting, electrical discharge machining, and ultrasonic assisted machining. Also discussed are safety precautions which must be taken during machining of fiber-containing composites.

  18. Antidegradation and reinforcement effects of phenyltrimethoxysilane- or N-[3-(trimethoxysilyl)propyl]aniline-modified silica particles in natural rubber composites

    Energy Technology Data Exchange (ETDEWEB)

    Tunlert, Apinya [Program in Petrochemistry and Polymer Science, Chulalongkorn University, Bangkok 10330 (Thailand); Prasassarakich, Pattarapan [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Poompradub, Sirilux, E-mail: sirilux.p@chula.ac.th [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Center for Petroleum, Petrochemical and Advanced Material, Chulalongkorn University Bangkok 10330 (Thailand)

    2016-04-15

    The modification of silica particles with phenyltrimethoxysilane or N-[3-(trimethoxysilyl)propyl]aniline via a sol–gel reaction was performed in order to improve the dispersion of silica and antidegradation in natural rubber (NR). The functional groups on the modified silica surface were characterized by Fourier transform infrared spectroscopy, while the morphology was evaluated by scanning and transmission electron microscopy. The surface properties and antioxidant activity of the modified silica particles were determined by the water contact angle and 2, 2-diphenyl-1-picrylhydrazyl assay, respectively. The modified silica particles exhibited a higher hydrophobicity and a decreased interfacial adhesion energy compared with the unmodified silica particles. The modified silica particles were then incorporated into NR. The better dispersion of the modified silica particles than the unmodified ones in the NR matrix resulted in improved mechanical properties in terms of the modulus at 300% elongation (2.9 ± 0.02 MPa), hardness (52.5 ± 0.2 Shore A), abrasion resistance (241 ± 8 mm{sup 3}) and compression set (20.2 ± 0.6%). In addition, the inclusion of the modified silica particles in the NR matrix gave a high initial temperature of decomposition and retarded the ozone-induced degradation compared with the NR filled with unmodified silica particles. - Highlights: • Silica was surface modified with PhTMS or ATMS via a sol–gel reaction. • Modified silica showed a decreased interfacial adhesion energy. • Modified silica showed an enhanced free radical scavenging activity. • Modified silica improved the mechanical properties, thermal stability and ozone resistance in NR vulcanizates.

  19. Mechanical resistance of the alumina reinforced by Si C nanometric particles; Resistencia mecanica da alumina reforcada por particulas nanometricas de Si C

    Energy Technology Data Exchange (ETDEWEB)

    Borsa, Carlos E. [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Tood, Richard I. [University of Manchester Inst. of Science and Technology (UMIST), Manchester (United Kingdom); Brook, Richard J. [Oxford Univ. (United Kingdom). Dept. of Materials

    1997-12-31

    The strength behavior of nano sized Si C particles reinforced alumina was investigated. Hot techniques, namely, mechanical mixture of powders and chemical precipitation of the alumina matrix or of the Si C phase, was used to prepare fully dense materials. The results obtained, characterised by SEM and TEM, showed that the microstructure obtained presented great differences in the microstructure, different Al{sub 2} O{sub 3} matrix. Despite these differences in the microstructure, no distinctive variation in the flexure strength was observed. This indicated that the critical flaw presented in all materials was the same and was probably related with surfaces defects, originated from the machining, rather than from the microstructure. The improvement in the flexure strength over the unreinforced Al{sub 2} O{sub 3} was small (around 10%). (author) 7 refs., 2 tabs., 1 fig.

  20. 关于莫来石陶瓷焊补颗粒熔融时间模拟计算的探讨%Discussion on the simulated calculation of mullite ceramic welding particle melting time

    Institute of Scientific and Technical Information of China (English)

    龚卫凯; 张贤新; 舒敬海

    2015-01-01

    Building the heat transmission model of single gunning particle by the analysis of heat transmission of mullite ceramic welding,calculating the melting time of different gunning particle by means of stable heat transmission formula.It is an important theoretical basis of the particle proportio-ning and operating instruction for mullite ceramic welding.%通过对莫来石陶瓷焊补传热过程剖析,建立了单个喷补颗粒传热过程模型,借助于稳定态传热公式,计算出不同喷补颗粒加热熔融时间,这为莫来石陶瓷焊补颗粒配比及其操作规程的制订提供了重要的理论依据。

  1. Longtime resistant fibre reinforced ceramics for high temperature loaded components in power production technology. Final report; Langzeitbestaendige faserverstaerkte Keramiken fuer hochtemperaturbeanspruchte Komponenten der Energietechnik. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Leuchs, M.; Muehlratzer, A.

    2000-10-01

    1. Present status: Ceramic matrix composites (CMCs: C/SiC and SiC/SiC) do not have sufficient life time above 500 C in power production (turbines, heat exchangers) due to the oxygen sensible C- and SiC-fibres used in such ceramics. 2. Reasoning and goals: SiBNC-fibre have, produced on lab scale, shown excellent stability against oxygen up to temperatures of about 1400 C. The project had the goal to use these fibres for the manufacturing of high temperature resistant CMC and to develop, together with applicants, prototype components (turbine combustion chamber shindles, heat exchanger tubes). 3. Method: Phase 1: Proof of high temperature capabilities of CMC samples manufactured by CVI- and LPI-techniques (CVI=Chemical vapour infiltration, LPI=Liquid polymer infiltration). Phase 2: Development of prototype components together with applicants. 4. Results and Conclusions: The development of fibre manufacturing in technical quantities to be performed in a programme running parallel to this one did not succeed in the quality wanted and necessary. The CMC samples did not show sufficient improvements of high temperature properties. Further fundamental research is necessary before an application with long time high temperature loads can be considered. (orig.) [German] 1. Derzeitiger Stand von Wissenschaft und Technik: Verbundkeramik (C/SiC und SiC/SiC) hat wegen der Sauerstoffempfindlichkeit der verfuegbaren C- und SiC-Fasern bei Temperaturen ueber 500 C keine Lebensdauer wie sie fuer Anwendungen in der Energietechnik (Turbinen, Waermetauscher) gefordert werden. 2. Begruendung/Zielsetzung der Untersuchung: SiBNC-Fasern haben, im Labormassstab gefertigt, herausragende Bestaendigkeit gegen Sauerstoff bis zu Temperaturen von ca. 1400 C gezeigt. Das Vorhaben hatte das Ziel, diese Fasern fuer die Herstellung von hochtemperaturbestaendiger Verbundkeramik zu nutzen und gemeinsam mit Anwenderfirmen prototypische Komponenten (Turbinenbrennkammerauskleidung

  2. Simulator trials to determine the wear of the combination aluminium oxide ceramic-carbon fibre reinforced plastic (CFRP) used as an insert in a hip socket.

    Science.gov (United States)

    Scheller, G; Schwarz, M; Früh, H J; Jani, L

    1999-01-01

    Hip simulator trials were conducted to determine the initial wear between alumina femoral heads and carbon fibre reinforced plastic (CFRP, CAPROMAN) insert in a titanium socket. A force of 2500 N and a frequency of 0.857 H were applied. Using surface and sphericity measurement techniques, the amount of wear was determined. After 500,000 cycles, the centre of the head had moved by 10 microm into the insert, and the average radius increased by 2 microm. After 1 million cycles, the additional changes were less than 1 microm. Based on an examination of retrieved implants (wear rate: 6.1 microm/year) and based on the simulator results, the combination alumina-CFRP inserts could be approved for total hip replacement.

  3. Finite Element Model of Real Structure for Particle Reinforced Composites%颗粒增强复合材料真实结构有限元建模

    Institute of Scientific and Technical Information of China (English)

    宋卫东; 王静; 刘海燕

    2009-01-01

    A new technique for modeling a real structure of particle reinforced composites is proposed. Complex boundaries of the tungsten alloy SEM photos and concrete photos are fixed and extracted. Then, these figures are transformed into vector-graphs and imported into finite element(FE) program. The FE models of tungsten alloys and concrete are established using a similar method. The fracture process of concrete under compression load is investigated. This new technique for FE model can avoid errors caused by the artificial FE model. The method can thus be used to simulate the mechanical properties of particle reinforced composites under different loads.%提出了一种新的颗粒增强复合材料真实结构有限元建模方法. 对于给定的钨合金扫描电镜照片以及混凝土照片进行复杂图形的边缘提取,进而将该图像矢量化. 将矢量化后的文件导入动力分析有限元软件进行有限元建模,对混凝土在压缩载荷作用下的破坏过程进行了数值仿真. 研究结果表明,该方法可以避免人为建立有限元模型所带来的误差,从而更好地模拟复合材料在不同载荷作用下的力学性能.

  4. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.

    1996-06-01

    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  5. PIXE (particle induced X-ray emission): A non-destructive analysis method adapted to the thin decorative coatings of antique ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Leon, Y. [CNRS, CEMES, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, INSA, CEMES, F-31055 Toulouse (France); Sciau, Ph., E-mail: philippe.sciau@cemes.fr [CNRS, CEMES, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, INSA, CEMES, F-31055 Toulouse (France); Bouquillon, A.; Pichon, L. [C2RMF, 14 quai F. Mitterrand, F-75001 Paris Cedex 01 (France); Parseval, Ph. de [Universite de Toulouse, CNRS, IRD, GET, 14 av. E. Belin, F-31400 Toulouse (France)

    2012-11-15

    Recent trends in study of Greek and Roman potteries have been to develop non-abrasive methods to determine the elemental composition of their thin coatings. This paper investigates the potential of PIXE (particle induced X-ray emission) in this field. This technique has been currently used to determine the bulk elemental composition of several types of artifacts because of its fast and simultaneous ability to measure a large number of elements with good accuracy and without any damage to the sample. However, until now it has never been applied to the measurement of the composition of thin layers owing to the difficulty in limiting the depth of analysis to the layer thickness. In this paper, we show, through a comparative study of reference clay pellets and thin coatings of Terra Sigillata ceramics that reducing the energy of the particle beam the problem can be solved. The decrease of proton energy from 3 MeV (standard condition) to 1.5 MeV allowed us to limit the analyzed depth to the coating thickness without significant alteration of the results. Quantitative elemental analysis remains possible and the quality of results is similar to the one obtained from electron microprobe.

  6. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  7. Microstructure of a Ni Matrix Composite Coating Reinforced by In-situ TiC Particles Using Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    WU Yu-ping; WANG Ze-hua; LIN Ping-hua

    2004-01-01

    Plasma cladding process was used to prepare the TiC/Ni composite coating on the mild steel substrates. The TiC particles were synthesized in-situ. Microstructure and properties of the coating were investigated by optical microscopy, X-Ray diffraction, SEM, TEM and microhardness tester. The results show that the interface between the coating and the substrate is metallurgically bonded. The coating was uniform and almost defect-free when [Ti+C] varied from 10% to 20% after ball milling. The microstructure of the coating is mainly composed of γ-Ni dendrite,interdendritic eutectic (γ-Ni austenite, M23C6 and CrB) and TiC particles. Most of the TiC particles are spherical and a small fraction is blocky in size of 1 ~2μm. The TiC particles are smaller at the bottom than near the top of the coating.The coating has a gradient microstructure and a highest hardness of 1000Hv0.1.

  8. Microstructure of a Ni Matrix Composite Coating Reinforced by In-situ TiC Particles Using Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    WUYu-ping; WANGZe-hua; LINPing-hua

    2004-01-01

    Plasma cladding process was used to prepare the TiC/Ni composite coating on the mild steel substrates. The TiC particles were synthesized in-situ. Microstructure and properties of the coating were investigated by optical microscopy, X-Ray diffraction, SEM, TEM and microhardness tester. The results show that the interface between the coating and the substrate is metallurgically bonded. The coating was uniform and almost defect-free when [Ti+C] varied from 10% to 20% after ball milling. The microstructure of the coating is mainly composed of γ-Ni dendrite, interdendritic eutectic (γ-Ni austenite, M23C6 and CrB) and TiC particles. Most of the TiC particles are spherical and a small fraction is blocky in size of 1-2μm. The TiC particles are smaller at the bottom than near the top of the coating. The coating has a gradient microstructure and a highest hardness of 1000Hv0.1.

  9. Influence of Cow Bone Particle Size Distribution on the Mechanical Properties of Cow Bone-Reinforced Polyester Composites

    Directory of Open Access Journals (Sweden)

    Isiaka Oluwole Oladele

    2013-01-01

    Full Text Available This work was carried out to investigate the influence of cow bone particle size distribution on the mechanical properties of polyester matrix composites in order to consider the suitability of the materials as biomaterials. Cow bone was procured from an abattoir, washed with water, and sun-dried for 4 weeks after which it was crushed with a sledge hammer and was further pulverized with laboratory ball mill. Sieve size analysis was carried out on the pulverized bone where it was sieved into three different sizes of 75, 106, and 300 m sieve sizes. Composite materials were developed by casting them into tensile and flexural tests moulds using predetermined proportions of 2, 4, 6, and 8%. The samples after curing were striped from the moulds and were allowed to be further cured at room temperature for 3 weeks before tensile and flexural tests were performed on them. Both tensile and flexural strength were highly enhanced by 8 wt% from 75 m while toughness was highly enhanced by 6 and 8 wt% from 300 m. This shows that fine particles lead to improved strength while coarse particles lead to improved toughness. The results show that these materials are structurally compatible and are being developed from animal fibre based particle; it is expected to also aid the compatibility with the surface conditions as biomaterials.

  10. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  11. Ni-Al{sub x}Ni{sub y} core–shell structured particle reinforced Al-based composites fabricated by in-situ powder metallurgy technique

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Wenqian; Guo, Baisong; Xue, Yang; Shen, Rujuan; Ni, Song; Song, Min, E-mail: msong@csu.edu.cn

    2015-06-15

    Ni-Al{sub x}Ni{sub y} core–shell structured particle reinforced aluminum based composites were fabricated using in-situ powder metallurgy method. Scanning electron microscope, X-ray diffraction, density analysis, hardness and compressive tests were used to investigate the effects of volume fraction of Ni particles and sintering atmosphere on the microstructures and mechanical properties of the composites. It has been shown that compared to Ar sintering atmosphere, N{sub 2} atmosphere is active sintering atmosphere for fabricating the composites. The AlN formed during the sintering process, which can substantially increase the density and hardness of the composites. The strength of the composites sintered under N{sub 2} atmosphere is higher than that of the composites sintered under Ar, while the ductility is slightly lower. It can be confirmed that the Ni-Al{sub x}Ni{sub y} core–shell structures are of great benefit not only to increase the strength but also to remain the plasticity of the composites. - Highlights: • A new metal matrix composite (MMC) has been developed. • The developed MMC has a matrix/shell/core structure. • The developed MMC has both high strength and plasticity.

  12. Preliminary Study of the Influence of Post Curing Parameters to the Particle Reinforced Composite's Mechanical and Physical Properties

    Directory of Open Access Journals (Sweden)

    Aare ARUNIIT

    2012-09-01

    Full Text Available This study examines the effect of different post cure parameters to a polymer matrix particulate reinforced composite material. The goal is to evaluate the importance of different factors and to suggest a well-balanced post cure mode that supports the application of the material.Polymer matrix composites are post cured at elevated temperature to increase the amount of cross linking to achieve better chemical and heat resistance and mechanical properties. Every material has an individual post cure process that depends from the raw materials. Post curing variables include temperature, duration of cure, the time between initial curing and post curing and temperature profile gradient.There are several ways to determine the cure state of a polymer. It can be evaluated based on the mechanical and physical properties, residual styrene content, glass transition temperature, residual exotherm or solvent swelling test. For the determination of the suitable post cure parameters test slabs were casted and post cured with varying time and temperature. Glass transition temperature, residual exotherm, softening in ethanol, surface hardness, flexural strength and flexural modulus were determined. It is shown that the material should be cured at 60 °C – 80 °C. With higher temperature and extended time of cure the glass transition temperature raises but the material becomes too brittle.DOI: http://dx.doi.org/10.5755/j01.ms.18.3.2435

  13. Friction and wear properties of ultra-high molecular mass polyethylene reinforced with Al2O3 nano-particle

    Institute of Scientific and Technical Information of China (English)

    FAN Dong-li; XIONG Dang-sheng

    2004-01-01

    The ultra-high molecular mass polyethylene (UHMMPE) as an artificial joint acetabular material was filled with nano-powder of Al2O3 of various mass fractions. The effect of Al2O3 mass fraction on the hardness, wetting property and tribological properties of the Al2O3-UHMMPE composites under dry friction sliding against both stainless steel and Ti-6Al-4V alloy was investigated. The morphologies of the worn surfaces of composites were observed with optical microscope. The results show that, wetting property and wear resistance of the composites are improved by filling Al2O3, while the friction coefficient is decreased largely under dry friction as compared with that of the unfilled UHMMPE. This is attributed to the reinforcing function of the nano-powder of Al2O3 in the composites. The wear of UHMMPE is dominated by plowing, plastic deformation and fatigue wear; while the Al2O3-UHMMPE composites are characterized by the mild fatigue wear.

  14. Microstructure and Strain Rate Effects on the Mechanical Behavior of Particle Reinforced Epoxy-Based Reactive Materials

    Science.gov (United States)

    2011-12-01

    245 6.10 Dependence of E on LAlH for composites containing 50µm diameter alu - minum particles...polymer (unfluorinated) mixtures [14, 15], and linear cellular alloy /reactive material mixtures [16]. While all of these energetic materials are non... degradation of the polymer surface. They then varied which metal they were using (Cu, Ni, and Al) in order to change the reactivity of the metal with

  15. Laser melt injection of hard ceramic particles into Al and Ti alloys - processing, microstructure and mechanical behavior

    NARCIS (Netherlands)

    Ocelik, V; Nijman, S; van Ingen, R; Oliveira, U; De Hosson, J Th M

    2003-01-01

    The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6Al4V alloys were studied exptl. and theor. by FEM calcns. The laser employed is a high power Nd:YAG. The formation of a relatively thick aluminum oxide layer on the Al melt surface w

  16. Laser melt injection of hard ceramic particles into Al and Ti alloys - processing, microstructure and mechanical behaviour

    NARCIS (Netherlands)

    Ocelik, V.; Nijman, S.; van Ingen, R.; Oliveira, U.; de Hosson, J.T.M.; Brebbia, CA; DeHosson, JTM; Nishida, SI

    2003-01-01

    The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6A14V alloys were studied experimentally and theoretically by FEM calculations. The laser employed is a high power Nd:YAG. The formation of a relatively thick aluminium oxide layer on

  17. Progress in Interface of Carbon Fiber Reinforced Ceramic Matrix Composites%碳纤维增强陶瓷基复合材料界面的研究进展

    Institute of Scientific and Technical Information of China (English)

    何柏林; 孙佳

    2009-01-01

    界面相作为复合材料基本组元之一,其结构组成与性能对材料的性能有着极其重要的影响.综述了碳纤维增强陶瓷基复合材料界面相的功能要求、界面结合类型.阐述了界面相厚度对复合材料性能的影响,适当的界面厚度有利于复合材料获得最佳性能.重点介绍了目前碳纤维表面涂层工艺的研究现状,并分析了各种制备工艺的优缺点.最后指出了今后碳纤维增强陶瓷基复合材料界面的研究方向.%Interface is one of the basic elements of composites and its structure and properties play a very role influence on properties of materials. The feature requirement and combined types of interface of carbon fiber reinforced ceramic matrix composites are reviewed. The effect of interface thickness on properties of the composites are also sum-marized, and the appropriate value of interface thickness makes composites with the best properties. The research sta-tus of preparing interface coating on carbon fiber are introduced, and the advantage and disadvantage of every method are analyzed. Finally, the research direction are pointed out.

  18. Mullite fiber reinforced reaction bonded Si{sub 3}N{sub 4} composites

    Energy Technology Data Exchange (ETDEWEB)

    Saleh, T.; Lightfoot, A.; Haggerty, J. [Massachusetts Institute of Technology, Cambridge, MA (United States); Sayir, A. [NASA Lewis Research Center, Cleveland, OH (United States)

    1996-12-31

    Fracture toughnesses of brittle ceramic materials have been improved by introducing reinforcements and carefully tailored interface layers. Silicon carbide and Si{sub 3}N{sub 4} have been emphasized as matrices of structural composites intended for high temperature service because they combine excellent mechanical, chemical, thermal and physical properties. Both matrices have been successfully toughened with SiC fibers, whiskers and particles for ceramic matrix composite (CMC) parts made by sintering, hot pressing or reaction forming processes. These SiC reinforced CMCs have exhibited significantly improved toughnesses at low and intermediate temperature levels, as well as retention of properties at high temperatures for selected exposures; however, they are vulnerable to attack from elevated temperature dry and wet oxidizing atmospheres after the matrix has cracked. Property degradation results from oxidation of interface layers and/or reinforcements. The problem is particularly acute for small diameter ({approximately}20 {mu}m) polymer derived SiC fibers used for weavable toes. This research explored opportunities for reinforcing Si{sub 3}N{sub 4} matrices with fibers having improved environmental stability; the finding should also be applicable to SiC matrix CMCs.

  19. Kinetics of nitrification in a fixed biofilm reactor using dewatered sludge-fly ash composite ceramic particle as a supporting medium.

    Science.gov (United States)

    Lee, Mong-Chuan; Lin, Yen-Hui; Yu, Huang-Wei

    2014-11-01

    A mathematical model system was derived to describe the kinetics of ammonium nitrification in a fixed biofilm reactor using dewatered sludge-fly ash composite ceramic particle as a supporting medium. The model incorporates diffusive mass transport and Monod kinetics. The model was solved using a combination of the orthogonal collocation method and Gear's method. A batch test was conducted to observe the nitrification of ammonium-nitrogen ([Formula: see text]-N) and the growth of nitrifying biomass. The compositions of nitrifying bacterial community in the batch kinetic test were analyzed using PCR-DGGE method. The experimental results show that the most staining intensity abundance of bands occurred on day 2.75 with the highest biomass concentration of 46.5 mg/L. Chemostat kinetic tests were performed independently to evaluate the biokinetic parameters used in the model prediction. In the column test, the removal efficiency of [Formula: see text]-N was approximately 96 % while the concentration of suspended nitrifying biomass was approximately 16 mg VSS/L and model-predicted biofilm thickness reached up to 0.21 cm in the steady state. The profiles of denaturing gradient gel electrophoresis (DGGE) of different microbial communities demonstrated that indigenous nitrifying bacteria (Nitrospira and Nitrobacter) existed and were the dominant species in the fixed biofilm process.

  20. Effect of different cleaning regimens on the adhesion of resin to saliva-contaminated ceramics

    OpenAIRE

    2015-01-01

    PURPOSE: The aim of this study was to evaluate the influence of different cleaning regimens on the microshear bond strength (μSBS) of three different all-ceramic surfaces after saliva contamination. MATERIAL AND METHODS: Cubic ceramic specimens (3 × 3 × 3 mm(3) ) were prepared from three types of ceramics: zirconium dioxide (Z), leucite-reinforced glass ceramic (E), lithium disilicate glass ceramic (EX; n = 12/subgroup). A total of 144 composite resin cylinders (diameter: 1 mm, height: 3 m...

  1. 先驱体转化法制备连续纤维增韧陶瓷基复合材料的研究进展%Research and Development of Continuous-Fiber-Reinforced Ceramic Matrix Composites Fabricated by Precursor-Infiltration-Pyrolysis

    Institute of Scientific and Technical Information of China (English)

    李涛; 陈秋阳; 匡乃航; 王非; 王智博

    2014-01-01

    The research and development of continuous-fiber-reinforced ceramic matrix composites fabricated by pre-cursor-infiltration-pyrolysis was reviewed in this paper .The studies on precursor , fiber and properties were included .The ceramic matrix composites application and development prospects were pointed out at last .%介绍了先驱体转化法制备连续纤维增强陶瓷基复合材料的研究现状,简要综述了聚碳硅烷、聚硅氮烷、聚硅氧烷3种先驱体的研究现状以及增强纤维的种类。分析了陶瓷基复合材料的应用现状和今后的研究方向。

  2. Al2O3/GdAlO3 fiber for dental porcelain reinforcement.

    Science.gov (United States)

    Medeiros, Igor S; Luz, Luciana A; Yoshimura, Humberto N; Cesar, Paulo F; Hernandes, Antonio C

    2009-10-01

    The aim of this study was to test the hypothesis that the addition of continuous or milled GdAlO3/Al2O3 fibers to a dental porcelain increases its mechanical properties. Porcelain bars without reinforcement (control) were compared to those reinforced with long fibers (30 vol%). Also, disk specimens reinforced with milled fibers were produced by adding 0 (control), 5 or 10 vol% of particles. The reinforcement with continuous fibers resulted in significant increase in the uniaxial flexural strength from 91.5 to 217.4 MPa. The addition of varied amounts of milled fibers to the porcelain did not significantly affect its biaxial flexural strength compared to the control group. SEM analysis showed that the interface between the continuous fiber and the porcelain was free of defects. On the other hand, it was possible to note the presence of cracks surrounding the milled fiber/porcelain interface. In conclusion, the reinforcement of the porcelain with continuous fibers resulted in an efficient mechanism to increase its mechanical properties; however the addition of milled fibers had no significant effect on the material because the porcelain was not able to wet the ceramic particles during the firing cycle.

  3. POROSITY CALCULATION OF MIXTURES OF FIBROUS PARTICLES

    Institute of Scientific and Technical Information of China (English)

    Ruping Zou; Aibing Yu

    2003-01-01

    The initial forming of fiber blend to high green density, i.e. the packing of fibrous particles, is important to the reinforcement of composite materials. It is very useful to develop a general predictive method for the optimum selection of particle mixtures for the property control of ceramic or composite products. This paper presents such a mathematical model developed on the basis of the similarity analysis between the spherical and non-spherical particle packings and assesses its applicability to the packing of fibrous particles with discrete and/or continuous length distributions. The results indicate that the model can predict this packing system well and hence provide an effective way to solve various packing problems in the composite materials processing.

  4. Improving the strength of ceramics by controlling the interparticle forces and rheology of the ceramic suspensions

    CERN Document Server

    Chou, Y P

    2001-01-01

    This thesis describes a study of the modification of the interparticle forces of colloidal ceramic particles in aqueous suspensions in order to improve the microstructural homogeneity, and hence the reliability and mechanical performances, of subsequently formed ceramic compacts. A concentrated stable fine ceramic powder suspension has been shown to be able to generate a higher density of a ceramic product with better mechanical, and also electrical, electrochemical and optical, properties of the ceramic body. This is because in a colloidally stable suspension there are no aggregates and so defect formation, which is responsible for the ceramic body performance below its theoretical maximum, is reduced. In order to achieve this, it is necessary to form a well dispersed ceramic suspension by ensuring the interparticle forces between the particles are repulsive, with as a high a loading with particles as possible. By examining the rheological behaviour and the results of Atomic Force Microscope, the dispersion ...

  5. Ceramics and ceramic matrix composites - Aerospace potential and status

    Science.gov (United States)

    Levine, Stanley R.

    1992-01-01

    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  6. Al2O3-Coated Nano-SiC Particles Reinforced Al2O3 Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Properties of Al2O3-coated nano-SiC have been compared with those of as-received SiC. The isoelectric point (IEP)of SiC changed from pH3.4 to pH7.3 after coating with the alumina precursor, which is close to that of alumina.Because both surfaces of coated SiC and Al2O3 possess higher positive charge at pH=4.5~5.0, they are uniformly dispersed in the two-phase aqueous suspensions, Then a mixed powder containing nano-SiC dispersed homogeneously into the Al2O3 matrix was achieved from flocculating the two-phase suspension. Finally, Al2O3/SiC nanocomposites were obtained by coating nano-SiC with Al2O3, in which the majority of SiC particles were located within the Al2O3 grains. The observation by transmission electron microscopy (TEM) and the analysis by the X-ray photoelectron spectroscopy (XPS) showed that cracks propagated towards the intragranular SiC rather than along grain boundaries.

  7. Preparation of ZrC nano-particles reinforced amorphous carbon composite coating by atmospheric pressure chemical vapor deposition

    Science.gov (United States)

    Sun, W.; Xiong, X.; Huang, B. Y.; Li, G. D.; Zhang, H. B.; Xiao, P.; Chen, Z. K.; Zheng, X. L.

    2009-05-01

    To eliminate cracks caused by thermal expansion mismatch between ZrC coating and carbon-carbon composites, a kind of ZrC/C composite coating was designed as an interlayer. The atmospheric pressure chemical vapor deposition was used as a method to achieve co-deposition of ZrC and C from ZrCl 4-C 3H 6-H 2-Ar source. Zirconium tetrachloride (ZrCl 4) powder carrier was especially made to control accurately the flow rate. The microstructure of ZrC/C composite coating was studied using analytical techniques. ZrC/C coating shows same morphology as pyrolytic carbon. Transmission electron microscopy (TEM) shows ZrC grains with size of 10-50 nm embed in turbostratic carbon. The formation mechanism is that the growth of ZrC crystals was inhibited by surrounding pyrolytic carbon and kept as nano-particles. Fracture morphologies imply good combination between coating and substrate. The ZrC crystals have stoichiometric proportion near 1, with good crystalline but no clear preferred orientation while pyrolytic carbon is amorphous. The heating-up oxidation of ZrC/C coating shows 11.58 wt.% loss. It can be calculated that the coating consists of 74.04 wt.% ZrC and 25.96 wt.% pyrolytic carbon. The average density of the composite coating is 5.892 g/cm 3 by Archimedes' principle.

  8. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  9. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  10. Production of Al nanocomposite reinforced by Fe-Al intermetallic, Al{sub 4}C{sub 3} and nano-Al{sub 2}O{sub 3} particles using wet milling in toluene

    Energy Technology Data Exchange (ETDEWEB)

    Razavi-Tousi, S.S., E-mail: ser105@mail.usask.ca [Islamic Azad University, Shahrood Branch, Shahrood (Iran, Islamic Republic of); Yazdani-Rad, R. [Materials and Energy Research Center, P.O. Box 31787/316, Karaj (Iran, Islamic Republic of); Manafi, S.A. [Islamic Azad University, Shahrood Branch, Shahrood (Iran, Islamic Republic of)

    2011-06-02

    Highlights: > Production of Al nanocomposite reinforced by Fe-Al intermetallic, Al{sub 4}C{sub 3} and nano-Al{sub 2}O{sub 3} particles using wet milling in toluene. > Production of Al{sub 4}C{sub 3} particles from mechanochemical reaction of Al with PCA. > Effect of second phase particles on sintering. - Abstract: Al matrix nanocomposites were produced by wet milling of Al and nano-alumina powders in a toluene media. X-ray diffraction patterns, inductively coupled plasma, carbon measurement analysis and scanning electron microscopy show that impurities introduced by decomposition of toluene and abrasion of balls and vials are uniformly dispersed in the Al matrix as Al{sub 4}C{sub 3} and Fe-Al intermetallic particles. Though producing homogenous nanocomposites, these second phase particles seem to have a retarding effect on densification of nanocomposite powders.

  11. Process for making silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salavatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    1998-01-01

    A process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  12. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  13. Annual Conference on Composites and Advanced Ceramic Materials, 14th, Cocoa Beach, FL, Jan. 14-17, 1990, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)

    1990-10-01

    Attention is given to such topics as national goals in engineering ceramics, microstructural effects on the mechanical properties of monolithic ceramics, whisker-reinforced composites, and reaction-based processing. Processing-microstructure-property relations in fiber-reinforced ceramic matrix composites are also considered.

  14. Repair of Cranial Bone Defects Using rhBMP2 and Submicron Particle of Biphasic Calcium Phosphate Ceramics with Through-Hole

    Directory of Open Access Journals (Sweden)

    Byung-Chul Jeong

    2015-01-01

    Full Text Available Recently a submicron particle of biphasic calcium phosphate ceramic (BCP with through-hole (donut-shaped BCP (d-BCP was developed for improving the osteoconductivity. This study was performed to examine the usefulness of d-BCP for the delivery of osteoinductive rhBMP2 and the effectiveness on cranial bone regeneration. The d-BCP was soaked in rhBMP2 solution and then freeze-dried. Scanning electron microscope (SEM, energy dispersive spectroscopy (EDS, and Raman spectroscopy analyses confirmed that rhBMP2 was well delivered onto the d-BCP surface and the through-hole. The bioactivity of the rhBMP2/d-BCP composite was validated in MC3T3-E1 cells as an in vitro model and in critical-sized cranial defects in C57BL/6 mice. When freeze-dried d-BCPs with rhBMP2 were placed in transwell inserts and suspended above MC3T3-E1, alkaline phosphatase activity and osteoblast-specific gene expression were increased compared to non-rhBMP2-containing d-BCPs. For evaluating in vivo effectiveness, freeze-dried d-BCPs with or without rhBMP2 were implanted into critical-sized cranial defects. Microcomputed tomography and histologic analysis showed that rhBMP2-containing d-BCPs significantly enhanced cranial bone regeneration compared to non-rhBMP2-containing control. These results suggest that a combination of d-BCP and rhBMP2 can accelerate bone regeneration, and this could be used to develop therapeutic strategies in hard tissue healing.

  15. Repair of Cranial Bone Defects Using rhBMP2 and Submicron Particle of Biphasic Calcium Phosphate Ceramics with Through-Hole.

    Science.gov (United States)

    Jeong, Byung-Chul; Choi, Hyuck; Hur, Sung-Woong; Kim, Jung-Woo; Oh, Sin-Hye; Kim, Hyun-Seung; Song, Soo-Chang; Lee, Keun-Bae; Park, Kwang-Bum; Koh, Jeong-Tae

    2015-01-01

    Recently a submicron particle of biphasic calcium phosphate ceramic (BCP) with through-hole (donut-shaped BCP (d-BCP)) was developed for improving the osteoconductivity. This study was performed to examine the usefulness of d-BCP for the delivery of osteoinductive rhBMP2 and the effectiveness on cranial bone regeneration. The d-BCP was soaked in rhBMP2 solution and then freeze-dried. Scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and Raman spectroscopy analyses confirmed that rhBMP2 was well delivered onto the d-BCP surface and the through-hole. The bioactivity of the rhBMP2/d-BCP composite was validated in MC3T3-E1 cells as an in vitro model and in critical-sized cranial defects in C57BL/6 mice. When freeze-dried d-BCPs with rhBMP2 were placed in transwell inserts and suspended above MC3T3-E1, alkaline phosphatase activity and osteoblast-specific gene expression were increased compared to non-rhBMP2-containing d-BCPs. For evaluating in vivo effectiveness, freeze-dried d-BCPs with or without rhBMP2 were implanted into critical-sized cranial defects. Microcomputed tomography and histologic analysis showed that rhBMP2-containing d-BCPs significantly enhanced cranial bone regeneration compared to non-rhBMP2-containing control. These results suggest that a combination of d-BCP and rhBMP2 can accelerate bone regeneration, and this could be used to develop therapeutic strategies in hard tissue healing.

  16. Synthesis, microstructural and mechanical properties of ex situ zircon particles (ZrSiO4 reinforced Metal Matrix Composites (MMCs: a review

    Directory of Open Access Journals (Sweden)

    Satish Kumar Thandalam

    2015-07-01

    This review article details the current development on the synthesis, microstructure and mechanical properties of zircon reinforced MMCs, with specific attention on the abrasive wear behavior of the composites. This review also summarizes the work done by various research groups on zircon reinforced MMCs in achieving higher hardness and wear resistance in these composites.

  17. 泥浆中磨粒对Al2O3增强Y-TZP复合陶瓷材料耐磨性的影响%Effect of Abrasive Particles in Slurry on the Wear Resistance of Alumina-reinforced Y-TZP Composites

    Institute of Scientific and Technical Information of China (English)

    梁小平; 葛志平; 靳正国; 杨正方; 袁启明

    2004-01-01

    在不同磨粒的5%NaOH泥浆中,采用销-盘式摩擦磨损试验机考察了磨粒对氧化铝增强四方氧化锆多晶陶瓷材料(ADZ)耐磨性的影响进行了研究.结果表明:尖锐SiO2磨粒对ADZ复合陶瓷材料磨损的影响要比球形SiO2磨粒严重得多,磨料硬度是影响陶瓷材料磨损率的重要因素,磨损率随磨粒硬度的提高而增大.在不同形状的SiO2磨粒的泥浆中,ADZ陶瓷材料的主要磨损机理为塑性变形和微犁削.在高硬度Al2O3磨料的泥浆中,ADZ陶瓷材料磨损表面以断裂机制占主导地位.%The effect of the properties of abrasive particles in slurry, including the morphology and hardness, on the wear resistance of alumina-reinforced yttria-stabilized zirconia polycrystals (3Y-TZP/10wt%Al2O3, 10ADZ) was investigated in 5%NaOH slurry containing different abrasive particles using a pin-on-plate tribometer. The results showed that the wear resistance of ADZ ceramic depends on the properties of the abrasive particles. As expected, the wear resistance is increased with hardness of abrasive particles decreasing, but it is also influenced by the other, more subtle differences in the morphology, that is, the sharper the abrasive particle the higher wear rate. The main wear mechanism of ADZ in SiO2 particle slurry is plastic deformation and microploughing, but the removal of material is controlled by brittle fracture in the Al2O3 slurry.

  18. Strength and Microstructure of Ceramics.

    Science.gov (United States)

    1991-10-01

    34 microplasticity " stage in crack initiation from the flaw’ " for alumina ceramics has been carried out. Results of (from literal adaptations of the original...us to identify frontal-zone microcracking or even microplasticity . However. bridge degradation as a cause of the fatigue process. "Wear" direct...Ceramics", J. Aust. Ceram. Soc. 16 4-9. [24] A.W. Ruff and S.M. Wiederhorn (1979) "Erosion by Solid Particle Impact ", in Treatise on Materials Science and

  19. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang

    2006-01-01

    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  20. Properties of textile grade ceramic fibers

    Science.gov (United States)

    Pudnos, Eric

    1992-01-01

    The availability of textile grade ceramic fibers has sparked great interest for applications in composite reinforcement and high temperature insulation. This paper summarizes the properties of various small diameter textile grade ceramic fibers currently available. Room temperature mechanical and electrical properties of the fibers are discussed for three cases: ambient conditions, after heat aging in argon, and after heat aging in wet air. Dow Corning (R) HPZ Ceramic Fiber, a silicon nitride type fiber, is shown to have improved retention of mechanical and electrical properties above 1200 C.

  1. Effect of surface treatments on the bond strength of a zirconia-reinforced ceramic to composite resin Efeito de tratamentos de superfície sobre a resistência de união entre cerâmica reforçada por zircônia e resina composta

    Directory of Open Access Journals (Sweden)

    Alvaro Della Bona

    2007-03-01

    Full Text Available The objective of this study was to evaluate the tensile (sigmat and shear bond strength (sigmas of a glass-infiltrated alumina-based zirconia-reinforced ceramic (IZ - Vita In-Ceram Zirconia to a composite resin, testing the hypothesis that silica coating (SC - Cojet, 3M-Espe produces higher bond strength values than other ceramic surface treatments. Specimens were fabricated and tested according to the manufacturers' instructions, and to ISO6872 and ISO11405 specifications. Sixty IZ disk specimens were polished through 1 µm and divided into 3 groups (n = 20 according to the following surface treatments: HF - 9.5% hydrofluoric acid (Ultradent for 1 min; SB - sandblasting with 25-µm aluminum oxide particles for 10 s; SC - silica coating for 10 s. Silane (3M-Espe, adhesive (Single Bond, 3M-Espe and a composite resin cylinder (Z100, 3M-Espe were applied and polymerized to the treated bonding area (3.5 mm in diameter. Ten specimens from each group (n = 10 were tested for sigmat and ten specimens were tested for sigmas, using a universal testing machine (EMIC DL 2000 at a crosshead speed of 1 mm/min. The data were statistically analyzed by ANOVA and Tukey tests (alpha = 0.05. The mean and standard deviation values (MPa and statistical groupings for sigmat were: HF - 3.5 ± 1.0a; SB - 7.6 ± 1.2b; and SC - 10.4 ± 1.8c. For sigmas, the values were: HF - 10.4 ± 3.1A; SB - 13.9 ± 3.1B; and SC - 21.6 ± 1.7C (p O objetivo deste estudo foi avaliar a resistência adesiva à tração (sigmat e ao cisalhamento (sigmas de uma cerâmica à base de alumina infiltrada por vidro e reforçada com zircônia (IZ- Vita In-Ceram Zircônia à resina composta, testando a hipótese de que o sistema de silicatização (SC- Cojet, 3M-ESPE produz valores maiores de resistência adesiva do que demais tratamentos de superfície utilizados. Sessenta corpos-de-prova (cp em forma de disco da IZ foram fabricados e testados de acordo com as instruções dos fabricantes e as

  2. Synthesis and Characterization of SiC Reinforced HE-30 Al Alloy Particulate MMCs

    Directory of Open Access Journals (Sweden)

    Pradyumna Phutane

    2013-06-01

    Full Text Available Metal matrix composites have evoked a keen interest in recent times for potential applications in many areas, especially aerospace & automotive industries owing to their superior strength to weight ratio. A particle reinforced metal matrix composite consists of uniform distribution of strengthening ceramic particles embedded within metal matrix. Manufacturing of aluminum alloy based composites via stir casting is one of the prominent and economical routes for processing of metal matrix composites. An attempt has been made to synthesize HE-30 Al Alloy-SiC particulate metal matrix composite by liquid metallurgy route. Micro-structural characterization revealed fairly uniform distribution of SiC particles in the matrix. The prepared composite was subjected to the mechanical testing as per ASTM standards. The mechanical tests revealed an increase in hardness and tensile strength of the developed composites over the base metal alloy.

  3. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  4. Research on Ceramic Membrane Cross-flow Deep Filtration of Heterogeneous Particle Size Suspension%非均粒悬浮液的陶瓷膜错流深滤速度研究

    Institute of Scientific and Technical Information of China (English)

    杨德武; 周庄

    2012-01-01

    根据使用陶瓷膜中存在的问题,并以非对称陶瓷膜结构特点为基础,提出了以陶瓷膜支撑层(深层)与膜层共同作为过滤介质的一种新的陶瓷膜错流深层过滤方式。用非均粒径高岭土悬浮液,经过自行设计的实验流程和错流过滤器,进行了陶瓷膜错流深层过滤等实验。对取得的实验数据进行分析对比,得到了在相同操作条件下新方式比传统错流膜过滤的过滤阻力增长减缓、过滤速度更快且更稳定等结论。%Based on the characteristic of the ceramic membrane,this thesis use the membrane layer and supporting layer together to filter suspension.this article develops a new way of ceramic membrane filtration,which is named ceramic membrane cross-flow deep filtration.Using the heterogeneous particle size suspension as the material,the experiment is finished in a self-design filter and process is also brand new.According to analysis the results which are acquired by the experiment,it is presented in this work that the rate of filtration which is obtained when the ceramic membrane filtration is applying the new way is faster and more stable than the traditional cross-flow membrane filtration.

  5. Whisker-reinforced dental core buildup composites: effect of filler level on mechanical properties.

    Science.gov (United States)

    Xu, H H; Smith, D T; Schumacher, G E; Eichmiller, F C

    2000-12-15

    The strength and toughness of dental core buildup composites in large stress-bearing restorations need to be improved to reduce the incidence of fracture due to stresses from chewing and clenching. The aims of the present study were to develop novel core buildup composites reinforced with ceramic whiskers, to examine the effect of filler level, and to investigate the reinforcement mechanisms. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whisker surface for improved retention in the matrix. Filler level was varied from 0 to 70%. Flexural strength, compressive strength, and fracture toughness of the composites were measured. A nano-indentation system was used to measure elastic modulus and hardness. Scanning electron microscopy (SEM) was used to examine the fracture surfaces of specimens. Whisker filler level had significant effects on composite properties. The flexural strength in MPa (mean +/- SD; n = 6) increased from (95+/-15) for the unfilled resin to (193+/- 8) for the composite with 50% filler level, then slightly decreased to (176+/-12) at 70% filler level. The compressive strength increased from (149+/-33) for the unfilled resin to (282+/-48) at 10% filler level, and remained equivalent from 10 to 70% filler level. Both the modulus and hardness increased monotonically with filler level. In conclusion, silica particle-fused ceramic single-crystalline whiskers significantly reinforced dental core buildup composites. The reinforcement mechanisms appeared to be crack deflection and bridging by the whiskers. Whisker filler level had significant effects on the flexural strength, compressive strength, elastic modulus, and hardness of composites.

  6. Structural Ceramics Database

    Science.gov (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  7. Influence of ceramic particulate type on microstructure and tensile strength of aluminum matrix composites produced using friction stir processing

    Directory of Open Access Journals (Sweden)

    I. Dinaharan

    2016-06-01

    Full Text Available Friction stir processing (FSP was applied to produce aluminum matrix composites (AMCs. Aluminum alloy AA6082 was used as the matrix material. Various ceramic particles, such as SiC, Al2O3, TiC, B4C and WC, were used as reinforcement particle. AA6082 AMCs were produced using a set of optimized process parameters. The microstructure was studied using optical microscopy, filed emission scanning electron microscopy and electron back scattered diagram. The results indicated that the type of ceramic particle did not considerably vary the microstructure and ultimate tensile strength (UTS. Each type of ceramic particle provided a homogeneous dispersion in the stir zone irrespective of the location and good interfacial bonding. Nevertheless, AA6082/TiC AMC exhibited superior hardness and wear resistance compared to other AMCs produced in this work under the same set of experimental conditions. The strengthening mechanisms and the variation in the properties are correlated to the observed microstructure. The details of fracture mode are further presented.

  8. Steady- and transient-state analysis of fully ceramic microencapsulated fuel with randomly dispersed tristructural isotropic particles via two-temperature homogenized model-II: Applications by coupling with COREDAX

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Yoon Hee; Cho, Bum Hee; Cho, Nam Zin [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2016-06-15

    In Part I of this paper, the two-temperature homogenized model for the fully ceramic microencapsulated fuel, in which tristructural isotropic particles are randomly dispersed in a fine lattice stochastic structure, was discussed. In this model, the fuel-kernel and silicon carbide matrix temperatures are distinguished. Moreover, the obtained temperature profiles are more realistic than those obtained using other models. Using the temperature-dependent thermal conductivities of uranium nitride and the silicon carbide matrix, temperature-dependent homogenized parameters were obtained. In Part II of the paper, coupled with the COREDAX code, a reactor core loaded by fully ceramic microencapsulated fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure is analyzed via a two-temperature homogenized model at steady and transient states. The results are compared with those from harmonic- and volumetric-average thermal conductivity models; i.e., we compare keff eigenvalues, power distributions, and temperature profiles in the hottest single channel at a steady state. At transient states, we compare total power, average energy deposition, and maximum temperatures in the hottest single channel obtained by the different thermal analysis models. The different thermal analysis models and the availability of fuel-kernel temperatures in the two-temperature homogenized model for Doppler temperature feedback lead to significant differences.

  9. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  10. Morphological, thermal and optical studies of jute-reinforced PbSrCaCuO-polypropylene composite

    Science.gov (United States)

    Jacob, Reenu; Isac, Jayakumari

    2016-11-01

    New research with modern technologies has always grabbed substantial attention. Conservation of raw materials like natural fibers has helped composite world to explore eco-friendly components. The aim of this paper is to study the potential of jute fiber-reinforced ceramic polymers. Alkali-treated jute fiber has been incorporated in a polypropylene ceramic matrix at different volume fractions. The morphological, thermal and optical studies of jute-reinforced ceramic Pb2Sr2CaCu2O9 (PbSrCaCuO) are studied. Morphological results evidently demonstrate that when the polypropylene ceramic matrix is reinforced with jute fiber, interfacial interaction between the varying proportions of the jute fiber and ceramic composite takes place. TGA and DSC results confirm the enhancement in the thermal stability of ceramic composites reinforced with jute fiber. The UV analysis of the composite gives a good quality measure on the optical properties of the new composite prepared.

  11. Finite element analysis of Polymer reinforced CRC columns under close-in detonation

    DEFF Research Database (Denmark)

    Riisgaard, Benjamin

    2007-01-01

    Polymer reinforced Compact Reinforced Composite, PCRC, is a Fiber reinforced Densified Small Particle system, FDSP, combined with a high strength longitudinal flexural rebar arrangement laced together with polymer lacing to avoid shock initiated disintegration of the structural element under blast...

  12. 3种树脂加强型玻璃离子与氧化锆陶瓷粘接性能的研究%Study of bonding property among 3 kinds of resin-reinforced glass ionomer and zirconia ceramics

    Institute of Scientific and Technical Information of China (English)

    林艺华; 宋晓萌; 张玮

    2013-01-01

    Objective To study the bonding efficiency of zirconia ceramics with 3 kinds of resin-reinforced glass ionomer. Methods Blocks of sintered zirconia ceramics were cut and randomly divided into 3 groups with 20 slices each. They were treated with sandblasting and bonded with 3 kinds of resin-reinforced glass ionomer respectively. Af-ter preserved in distilled-water for 24 hours and aged by thermocycling 5 000 times, the shear bond strength of these specimens was tested and data were analyzed by SPSS 11.5 system for windows. The bonding face was observed by scanning electron microscope. Results The shear bond strength of the ceramic and 3 kinds of resin-reinforced glass ionomer was(15.1±3.2),(16.1±4.0),(18.6±3.4)MPa(after preserved in distilled-water for 24 hours) respectively, and decreased greatly to(5.1±2.1),(7.5±2.9),(8.7±2.6)MPa(after thermocycling 5 000 times). There was obvious statistical difference before and after thermocycling(P<0.05). Conclusion Resin-reinforced glass ionomer can get good initial bond strength with zirconia ceramics, but the bonding durability is poor.%  目的探讨3种树脂加强型玻璃离子用于口腔科氧化锆陶瓷的粘接效果。方法将烧结成型的氧化锆陶瓷片分为3组,每组20片,分别采用3种树脂加强型玻璃离子粘接剂与喷砂后的氧化锆陶瓷片粘接,在水浴24 h和冷热循环5000次后测试其粘接剪切强度,数据用SPSS 11.5软件加以统计分析,粘接断面及剖面用扫描电子显微镜观察。结果3种粘接剂与氧化锆陶瓷的粘接剪切强度分别为:(15.1±3.2)、(16.1±4.0)、(18.6±3.4)MPa(水浴24 h后),(5.1±2.1)、(7.5±2.9)、(8.7±2.6)MPa(冷热循环5000次后)。冷热循环后各组的粘接剪切强度均有明显下降(P<0.05)。结论树脂加强型玻璃离子粘接剂可以与氧化锆陶瓷产生良好的初期粘接强度,但效果不能持久。

  13. Influência da distribuição granulométrica na estabilidade dimensional de placas cerâmicas de base vermelha Influence of particle size distribution on the dimensional stability of red ceramic tiles

    Directory of Open Access Journals (Sweden)

    A. C. A. Prado

    2008-12-01

    Full Text Available As propriedades do revestimento cerâmico queimado estão intrinsecamente ligadas às características da massa, dentre estas se encontram o tamanho, a distribuição, o formato e o arranjo das partículas. O efeito da distribuição granulométrica de partículas sobre a estabilidade dimensional de placas cerâmicas para revestimentos de base vermelha foi estudado em três massas, todas continham no mínimo 57% de material advindo da Formação Corumbataí. Foram estudadas duas distribuições granulométricas - uma parecida com aquelas usadas no Pólo Cerâmico de Santa Gertrudes e, outra, com uma massa de grés. De uma maneira geral, granulações mais grossas, semelhantes à massa de Santa Gertrudes, variaram menos dimensionalmente quando as placas apresentaram médias e altas porosidades (absorção de água entre 3,0 e 10,0%. Já, granulações mais finas, similares a massas de grés, foram necessárias para a produção de placas de baixa absorção (menor que 3,0%.The properties of final ceramic tiles are related with the mass characteristics, among them the size, shape, distribution and arrange of particles. The effect of particle size distribution on dimensional stability of red ceramic tiles was studied in three masses; all of them composed with, at minimum, 57% of Corumbataí Formation's materials. Two particle size distributions were investigated: the first was similar to the masses that are used in the Santa Gertrudes Ceramic Pole's factories and the other was similar to the stoneware mass. In general, masses with larger particle sizes, similar to that of Santa Gertrudes, had greater dimensional stability in the products with 3 to 10% of water absorption. On the other hand, in the manufacture of low porosity tiles (water absorption capacity < 3% it is recommended the use of smaller grain size.

  14. 粉料粒度对氮化硅陶瓷性能的影响%Effect of Starting Particle Size on Properties of Liquid-phase Sintered Si3N4 Ceramics

    Institute of Scientific and Technical Information of China (English)

    江涌; 赵益辉

    2012-01-01

    用球磨的方式将平均粒径为6.46μm的β-氮化硅原料粉细化为不同粒度的亚微米级起始粉料,加入适宜的添加剂,以无压液相烧结的方法研究起始粉料粒度对氮化硅陶瓷的强度、硬度等机械性能的影响.用扫描电镜、X射线衍射等方法测试分析试样的显微结构、相组成等.结果表明,试样密度、强度、硬度等均随起始粉料粒度的减小而增大:试样显微结构显示了烧结体晶粒尺寸随起始粉料粒度的减小而减小,且粒度小的试样烧结的晶粒均匀、致密;烧结后试样的物相主要是β-氮化硅和少量黄长石,粉料的粒度对烧结后样品的物相没有影响.%The effect of starting particle size on the mechanical properties of liquid-phase sintered Si3N4 ceramics was investigated using mill-refined Si3N4 powders and the appropriate additives. The microstructure and phase composition were determined by using SEM and XRD. The results indicate that the density, strength and hardness of all of Si3N4 ceramic are improved with decrease of Si3N4 particle size. The size of Si3N4 crystals grains is uniform and compact with the smaller size of starting particles. The phase composition of resultant Si3N4 ceramics is not changed with the particle size and only contains β--Si3N4 and a little of melilite.

  15. 强化对硅基陶瓷型芯高温强度的影响%Effect of Reinforcement on High-temperature Flexural Strength of Silica-based Ceramic Cores

    Institute of Scientific and Technical Information of China (English)

    赵宪涛; 成来飞; 张立同; 多贵英

    2012-01-01

    分别采用硅酸乙酯水解液和氯化钇溶液对硅基(SiO2-Al2O3)型芯试样进行强化处理.结果表明,经硅酸乙醇水解液强化后的试样在1550℃能迅速析出大量方石英,抑制了材料在高温下的粘性流动,型芯高温强度较未强化型芯提高了接近50%;经氯化钇溶液强化后的试样,在1550℃前材料的软化熔融严重,没有强度.%The silica-based ceramic cores were strengthened by ethyl silicate hydrolysates and yttrium chloride solution. The results show that, the ceramic core samples strengthened by the hydrolysates of ethyl silicate can quickly generate much cristobalite at 1550 ℃, which can prohibite the viscous flow of the ceramic cores. The fiexural strength is improved by nearly 50%. The ceramic core samples strengthened by the yttrium chloride solution are greatly softened, and almost has no bonding strength before 1500 ℃.

  16. Effect of ageing on the mechanical behaviour of aluminium alloy AA2009 reinforced with SIC particles; Influencia del estado de envejecimiento en el comportamiento mecanico de una aleacion de aluminio AA2009 reforzada con particulas de SiC

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigo, P.; Poza, P.; Utrilla, M. v.; Urena, A.

    2005-07-01

    A study of the mechanical behaviour of an aluminium matrix composite (AA2009) reinforced with 15 volume percent of SiC particles has been carried out. The ageing kinetic for this material has been evaluated at two different ageing temperatures (170 and 190 degree centigree). The hardness peaks for the two different precipitation sequences existing in the matrix alloy have been identified. The mechanical behaviour of the composite was also evaluated for the different thermal conditions (as-received and aged). This research has been completed with the identification of the fracture mechanisms by means of observation with scanning electron microscopy (SEM) both of the fracture surface and transversal sections of them. In addition, transmission electron microscopy (TEM) of the treated composites has been used to determine the influence of the SiC particles on the distribution of strengthening phases precipitated in the matrix. (Author) 14 refs.

  17. Steady- and Transient-State Analyses of Fully Ceramic Microencapsulated Fuel with Randomly Dispersed Tristructural Isotropic Particles via Two-Temperature Homogenized Model—I: Theory and Method

    Directory of Open Access Journals (Sweden)

    Yoonhee Lee

    2016-06-01

    Full Text Available As a type of accident-tolerant fuel, fully ceramic microencapsulated (FCM fuel was proposed after the Fukushima accident in Japan. The FCM fuel consists of tristructural isotropic particles randomly dispersed in a silicon carbide (SiC matrix. For a fuel element with such high heterogeneity, we have proposed a two-temperature homogenized model using the particle transport Monte Carlo method for the heat conduction problem. This model distinguishes between fuel-kernel and SiC matrix temperatures. Moreover, the obtained temperature profiles are more realistic than those of other models. In Part I of the paper, homogenized parameters for the FCM fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure are obtained by (1 matching steady-state analytic solutions of the model with the results of particle transport Monte Carlo method for heat conduction problems, and (2 preserving total enthalpies in fuel kernels and SiC matrix. The homogenized parameters have two desirable properties: (1 they are insensitive to boundary conditions such as coolant bulk temperatures and thickness of cladding, and (2 they are independent of operating power density. By performing the Monte Carlo calculations with the temperature-dependent thermal properties of the constituent materials of the FCM fuel, temperature-dependent homogenized parameters are obtained.

  18. Fabrication of transparent ceramics using nanoparticles

    Science.gov (United States)

    Cherepy, Nerine J; Tillotson, Thomas M; Kuntz, Joshua D; Payne, Stephen A

    2012-09-18

    A method of fabrication of a transparent ceramic using nanoparticles synthesized via organic acid complexation-combustion includes providing metal salts, dissolving said metal salts to produce an aqueous salt solution, adding an organic chelating agent to produce a complexed-metal sol, heating said complexed-metal sol to produce a gel, drying said gel to produce a powder, combusting said powder to produce nano-particles, calcining said nano-particles to produce oxide nano-particles, forming said oxide nano-particles into a green body, and sintering said green body to produce the transparent ceramic.

  19. Ceramic susceptor for induction bonding of metals, ceramics, and plastics

    Science.gov (United States)

    Fox, Robert L.; Buckley, John D.

    1991-01-01

    A thin (.005) flexible ceramic susceptor (carbon) was discovered. It was developed to join ceramics, plastics, metals, and combinations of these materials using a unique induction heating process. Bonding times for laboratory specimens comparing state of the art technology to induction bonding were cut by a factor of 10 to 100 times. This novel type of carbon susceptor allows for applying heat directly and only to the bondline without heating the entire structure, supports, and fixtures of a bonding assembly. The ceramic (carbon film) susceptor produces molten adhesive or matrix material at the bond interface. This molten material flows through the perforated susceptor producing a fusion between the two parts to be joined, which in many instances has proven to be stronger than the parent material. Bonding can be accomplished in 2 minutes on areas submitted to the inductive heating. Because a carbon susceptor is used in bonding carbon fiber reinforced plastics and ceramics, there is no radar signature or return making it an ideal process for joining advanced aerospace composite structures.

  20. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  1. Process of producing a ceramic matrix composite article and article formed thereby

    Science.gov (United States)

    Corman, Gregory Scot; McGuigan, Henry Charles; Brun, Milivoj Konstantin

    2011-10-25

    A CMC article and process for producing the article to have a layer on its surface that protects a reinforcement material within the article from damage. The method entails providing a body containing a ceramic reinforcement material in a matrix material that contains a precursor of a ceramic matrix material. A fraction of the reinforcement material is present and possibly exposed at a surface of the body. The body surface is then provided with a surface layer formed of a slurry containing a particulate material but lacking the reinforcement material of the body. The body and surface layer are heated to form the article by converting the precursor within the body to form the ceramic matrix material in which the reinforcement material is contained, and by converting the surface layer to form the protective layer that covers any fraction of the reinforcement material exposed at the body surface.

  2. Synthesis and Characterization of Copper-Based Composites Reinforced by CuZrAlNiTi Amorphous Particles with Enhanced Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Kinga Tomolya

    2017-03-01

    Full Text Available Novel amorphous/crystalline composites were developed combining the ductile copper matrix with hard CuZr-based amorphous powder. The amorphous powders of two compositions, Cu39.2Zr36All4.8Ni10Ti10 and Cu39.2Zr35.2Al5.6Ni10Ti10, produced by ball milling were used for reinforcement of the composites. Different mixing techniques, magnetic mixing, ultrasonic mixing and high-energy ball milling, were applied in order to create a homogenous mixture of the powders. The composites were produced by hot pressing under a purified argon atmosphere. Their microstructure, homogeneity and mechanical properties were investigated. It was observed that before hot pressing, minimal porosity had been obtained for the composite blended for 15 min by the ball-mill with a ball-to-powder ratio of 80:1. Its copper content was 50 wt %, which is the minimum to produce a compact composite. Reinforcing the copper by amorphous powders, the maximal compressive strength was enhanced to 490 MPa and 470 MPa, respectively, for the abovementioned composites. The yield strength of the copper due to reinforcement increased drastically from 150 MPa to 400 MPa and 420 MPa.

  3. Hybrid Ti-ceramic bionanomaterials for medical engineering

    Energy Technology Data Exchange (ETDEWEB)

    Niespodziana, K.; Miklaszewski, A.; Jurczyk, M. [Institute of Materials Science and Engineering, Poznan University of Technology, Sklodowska-Curie 5 Sq., 60-965 Poznan (Poland); Jurczyk, K. [Department of Conservative Dentistry and Periodontology, University of Medical Sciences, Bukowska 70 St., 60-812 Poznan (Poland)

    2010-05-15

    In the last decade a great interest has been observed in the field of nanoscale materials. Commercially pure titanium as well as titanium alloys have become predominant in implantology. Low hardness and poor tribiological properties of titanium alloys may become critical factor when wear phenomena are involved. One of the methods that allow the change of properties of Ti alloys is the production of nanocomposites, which will exhibit the favorable mechanical properties of titanium and excellent biocompatibility and bioactivity of ceramics. In this work hybrid Ti-x wt% ceramic (45S5 Bioglass, SiO{sub 2}, Al{sub 2}O{sub 3}) bionanocomposites (x =0, 3 and 10) were prod-uced by the combination of mechanical alloying and powder metallurgical process. Reinforced by 45S5 Bioglass, SiO{sub 2} or Al{sub 2}O{sub 3} particles, Vickers hardness of Ti-based nanocomposite is higher from two to six times in comparison with pure microcrystalline Ti. Additionally, the experimental results show that in Ringer's solution at 37 C, Ti-based nanocomposites have good corrosion resistance. On the other hand, in vitro studies show that these bionanocomposites have excellent biocompatibility and could integrate with bone (copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  4. 激光熔注中增强相颗粒对晶粒生长影响的CA模拟∗%Simulation of effect of reinforcement particles on grain growth during laser melt inj ection based on CA

    Institute of Scientific and Technical Information of China (English)

    赵明娟; 邓志成; 赵龙志

    2015-01-01

    基于元胞自动机法,结合 Moore 型邻居定义和晶粒生长理论,建立了增强相颗粒 SiC 对镁合金激光熔注中表层316L不锈钢晶粒生长的影响模型,模型考虑了晶界迁移率和晶界能等因素,实现了不同增强相颗粒体积分数和颗粒尺寸对晶粒生长影响的计算机模拟.结果表明,所建立的模型能较好的模拟晶粒生长过程,所得晶粒生长指数为0.42;增强相颗粒体积分数含量越高,晶粒生长越慢,晶粒尺寸越小;增强相颗粒尺寸越小,晶粒生长的越慢,晶粒尺寸越小,组织越均匀.%Based on the cellular automaton method,the definition of Moore neighbor type and the grain growth theory,a model of simulation for the grain growth process was established,which simulated the influence of the SiC reinforcement particles and 316L stainless steel reinforced the surface of magnesium alloy by laser melt inj ection.Many factors such as grain boundary mobility and grain boundary energy were considered in the mod-el.Simulated the influence of different volume fraction and size of reinforcement particles on the grain growth process were obtained.The results show that:the grain growth process can be simulated very well by the meth-od,the grain growth index can be obtained as 0.42;the higher volume fraction of the particles,the slower the speed of the grain growth,the smaller grain size;the smaller the particles size is,the slower the grain grows, the smaller grain size and the microstructure is more uniform.

  5. 纤维增强C/SiC复合陶瓷材料小螺纹孔攻丝工艺研究%Study on Small Screw Hole Tapping Technology of Fiber Reinforced C/SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    王振来; 刘迎春; 周大华

    2015-01-01

    针对C/SiC复合陶瓷材料加工过程中掉渣严重、螺牙成型困难、加工合格率较低等问题,通过大量的工艺试验,摸索出非金属材料小螺纹攻丝螺牙成型的变化规律,从工艺方案的确定、钻头材质的选择、丝锥材质的选择、丝锥攻丝受力等方面总结出在非金属纤维增强C/SiC陶瓷材料上的小螺纹孔攻丝的工艺加工方法.提高了非金属材料小螺纹孔攻丝的合格率.%Focusing on the problems of serious scaling-off,screw tooth forming difficulty,and low qualified rate in the machining process of C/SiC composite ceramics,massive experiments were conducted.Forming rules of small screw tooth of C/SiC composite ceramic material were found and processing technology of small screw hole tapping for the material was summarized from aspects of scheme,drill and tap material,and tap force.The qualified rate of small screw hole tapping of C/SiC composite ceramics was improved.

  6. Recycled ABS Resin Toughened and Reinforced by Elastomer/Inorganic Nano-Particle Composite System%弹性体/无机纳米粒子复合体系增强增韧回收ABS树脂

    Institute of Scientific and Technical Information of China (English)

    孔雪松

    2013-01-01

    The toughening of elastomer and inorganic nano-particle to recycled ABS was studied respectively.The results show that elastomer restores the toughness of recycles ABS,but leads to decrease of rigidity,meanwhile inorganic nano-particle can increase the toughness partly,also leads to increases of rigidity.Finally recycled ABS is modified by elastomer/inorganic nano-particle composite system.When 5%~8% ABS rubber powder and 2% ~3% inorganic particle are added,the recycled ABS resin is toughened and reinforced.%分别研究了弹性体和无机纳米粒子对回收丙烯腈-丁二烯-苯乙烯共聚物(ABS)的增韧.结果表明:弹性体能使回收ABS树脂的韧性得到恢复,但导致刚性下降;无机纳米粒子对ABS树脂的增韧能力有限,但能增加ABS的刚性.最后采用弹性体/无机纳米粒子复合体系改性回收ABS树脂,添加质量分数5%~8%的高胶粉和质量分数2%~3%无机纳米粒子时,实现了对回收ABS树脂的增强增韧.

  7. Dental composite resins containing silica-fused ceramic single-crystalline whiskers with various filler levels.

    Science.gov (United States)

    Xu, H H

    1999-07-01

    Currently available direct-filling composite resins are susceptible to fracture and hence are not recommended for use in large stress-bearing posterior restorations involving cusps. The glass fillers in composites provide only limited reinforcement because of the brittleness and low strength of glass. The aim of the present study was to use ceramic single-crystalline whiskers as fillers to reinforce composites, and to investigate the effect of whisker filler level on composite properties. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whiskers, thereby improving retention in the matrix. The composite flexural strength, elastic modulus, hardness, and degree of polymerization conversion were measured as a function of whisker filler mass fraction, which ranged from 0% to 70%. Selected composites were polished simulating clinical procedures, and the surface roughness was measured with profilometry. The whisker composite with a filler mass fraction of 55% had a flexural strength (mean +/- SD; n = 6) of 196+/-10 MPa, significantly higher than 83+/-14 MPa of a microfill and 120+/-16 MPa of a hybrid composite control (family confidence coefficient = 0.95; Tukey's multiple comparison). The composite modulus and hardness increased monotonically with filler level. The flexural strength first increased, then plateaued with increasing filler level. The degree of conversion decreased with increasing filler level. The whisker composite had a polished surface roughness similar to that of a conventional hybrid composite (p>0.1; Student's t). To conclude, ceramic whisker reinforcement can significantly improve the mechanical properties of composite resins; the whisker filler level plays a key role in determining composite properties; and the reinforcement mechanisms appear to be crack pinning by whiskers and friction from whisker pullout resisting crack propagation.

  8. 利用数据挖掘技术研究陶瓷流延粉末粒径分布%Study on Ceramic Particles Size Distribution in Tape-casting by Data Mining

    Institute of Scientific and Technical Information of China (English)

    彭周; 肖建中; 梅思杨; 李文华; 覃剑

    2012-01-01

    Scanning electron microscope was used in the diameter measurement of ceramic particles in tape casting. After analyzed a large amount of data by K-means algorithm in the data mining methods. The results showed that, the particles of different layers exhibited an anisotropic structure in the green body. It was quite consistent with theoretical results. This implied that data mining technology had the huge potential in the studies of particles size distribution.%采用扫描电镜对陶瓷流延坯体不同分层的颗粒粒径进行测量。利用数据挖掘技术中的聚类算法对收集的大量粒径数据进行分析,发现挖掘出的规则为坯体上下两层的颗粒粒径分布呈明显差异,这与理论推导结果得出的规律一致,表明数据挖掘技术在研究粉末粒径分布规律上有很强的实用性。

  9. Thermal Expansion of Sintered Glass Ceramics in the System BaO-SrO-ZnO-SiO2 and Its Dependence on Particle Size.

    Science.gov (United States)

    Thieme, Christian; Schlesier, Martin; Bocker, Christian; Buzatto de Souza, Gabriel; Rüssel, Christian

    2016-08-10

    The thermal expansion behavior of sintered glass-ceramics containing high concentrations of Ba1-xSrxZn2Si2O7, a phase with very low and highly anisotropic thermal expansion behavior, was investigated. The observed phase has the crystal structure of the high-temperature phase of BaZn2Si2O7, which can be stabilized by the introduction of Sr(2+) into this phase. The high anisotropy leads to microcracking within the volume of the samples, which strongly affects the dilatometric thermal expansion. However, these cracks also have an influence on the nominal thermal expansion of the as-mentioned phase, which decreases if the cracks appear. Below a grain size of approximately 80 μm, the sintered glass-ceramics have almost no cracks and show positive thermal expansion. Hence, coefficients of thermal expansion between -5.6 and 6.5 × 10(-6) K(-1) were measured. In addition to dilatometric studies, the effect of the microstructure on the thermal expansion was also measured using in situ X-ray diffraction at temperatures up to 1000 °C.

  10. Deposition and consolidation of porous ceramic films for membrane separation

    DEFF Research Database (Denmark)

    Elmøe, Tobias Dokkedal; Tricoli, Antonio; Johannessen, Tue

    The deposition of porous ceramic films for membrane separation can be done by several processes such as thermophoresis [1], dip-coating [2] and spray pyrolysis [3]. Here we present a high-speed method, in which ceramic nano-particles form a porous film by filtration on top of a porous ceramic...... substrate [4]. Ceramic nano-particles are generated in a flame, using either a premixed (gas) flame, in which a metal-oxide precursor is evaporated in an N2 stream, which is combusted with methane and air, or using a flame spray pyrolysis, in which a liquid metal-oxide precursor is sprayed through a nozzle...

  11. Size-Resolved Characterization of Particles and Fibers Released during Abrasion of Fiber-Reinforced Composite in a Workplace Influenced by Ambient Background Sources

    DEFF Research Database (Denmark)

    Kling, Kirsten I.; Levin, Marcus; Jensen, Alexander C. O.

    2016-01-01

    We demonstrate the use of high-to low-resolution microscopy and particle chemical analysis during normal vacuum and cryo-conditions to identify the nature and relative abundances of process-generated particles and fibers from sanding of a glass and carbon fiber epoxy layer-composite in a workplace...... of ambient particles to the background in the production facility was observed in the sub-micron size range. Fibers are posing a dominant exposure risk in the micron size range, with carbon fibers dominating in count....

  12. Nano-CaCO3 filled powdered rubber composite particles reinforcing and toughening polyvinyl chloride%纳米碳酸钙-粉末橡胶复合粒子增强增韧聚氯乙烯

    Institute of Scientific and Technical Information of China (English)

    张周达; 陈雪梅; 董源; 陈西知; 马新胜

    2012-01-01

    Three types of nano-CaCO3 filled powdered rubber composite particles were prepared by coagulation method using nano-CaCO3 and latices as raw materials. The influence of the content of the composite particles on the mechanical properties of polyvinyl chloride (PVC) and their different reinforcing and toughening mechanisms were investigated. TEM micrographs show that the composite particles disperse well in the PVC matrix, where the nano-CaCO3 particles exist either uncovered or embedded in the rubber continuum. It was demonstrated that all three composite particles can dramatically increase the notched impact strength of PVC, among which nano-CaCO3 filled powdered acrylonitrile-butadiene rubber (CaCO3 -NBR) can achieve high stiffness and toughness. While nano-CaCO3 filled powdered styrene-butadiene rubber (CaCO3 -SBR) improves the impact resistance at the cost of decrease in stiffness, resulting in the significantly decreasing of flexural modulus and tensile strength. The modification effect of nano-CaCO3 filled powdered carboxylated styrene-butadiene rubber (CaCO3 -X-SBR) is between CaCO3 - NBR and CaCO3 - SBR. The results also show that the compatibility between the composite particles and PVC is the key point for the reinforcing and toughening effect. The composite particles with good compatibility with PVC matrix demonstrate better synergistic reinforce and toughen effect than the ones with bad compatibility.%以纳米CaCO3浆料和丁苯胶乳、羧基丁苯胶乳、丁腈胶乳为原料,采用共凝聚法分别制备了三种纳米CaCO3-粉末橡胶复合粒子,并制备了三种纳米CaCO3-粉末橡胶/聚氯乙烯(PVC)复合材料,系统研究了复合粒子含量对PVC力学性能的影响,并探讨了复合粒子的增强增韧机制。结果表明:复合粒子在PVC树脂中分散均匀,复合粒子中的纳米CaCO3粒子以“裸露态”和橡胶“包裹态”两种形式存在于PVC基体中;三种复合粒子均能显著提高PVC

  13. Annual Conference on Composites and Advanced Ceramic Materials, 12th, Cocoa Beach, FL, Jan. 17-22, 1988, Proceedings. Parts 1 and 2

    Energy Technology Data Exchange (ETDEWEB)

    1988-10-01

    The present conference discusses topics in the development status of advanced ceramics, the engineering applications of ceramic-matrix composites, modeling and theoretical considerations of engineering ceramics, the role of interfaces in ceramic-matrix composites, and polycrystalline oxide-matrix composites. Also discussed are glass- and glass-ceramic-matrix composites, carbide- and nitride-matrix composites, the synthesis methods as well as the properties and applications of ceramic matrix-reinforcing whiskers, fibers, and powders, and various SDI-related advanced ceramic materials for use in orbital systems.

  14. Processes for fabricating composite reinforced material

    Energy Technology Data Exchange (ETDEWEB)

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2015-11-24

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  15. Porosity and mechanical properties of zirconium ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Buyakova, S., E-mail: sbuyakova@ispms.tsc.ru; Kulkov, S. [Tomsk State University (Russian Federation); Tomsk Polytechnic University (Russian Federation); Institute of Strength Physics and Materials Science RAS (Russian Federation); Sablina, T. [Institute of Strength Physics and Materials Science RAS (Russian Federation)

    2015-11-17

    Has been studied a porous ceramics obtained from ultra-fine powders. Porous ceramic ZrO{sub 2}(MgO), ZrO{sub 2}(Y{sub 2}O{sub 3}) powder was prepared by pressing and subsequent sintering of compacts homologous temperatures ranging from 0.63 to 0.56 during the isothermal holding duration of 1 to 5 hours. The porosity of ceramic samples was from 15 to 80%. The structure of the ceramic materials produced from plasma-sprayed ZrO{sub 2} powder was represented as a system of cell and rod structure elements. Cellular structure formed by stacking hollow powder particles can be easily seen at the images of fracture surfaces of obtained ceramics. There were three types of pores in ceramics: large cellular hollow spaces, small interparticle pores which are not filled with powder particles and the smallest pores in the shells of cells. The cells generally did not have regular shapes. The size of the interior of the cells many times exceeded the thickness of the walls which was a single-layer packing of ZrO{sub 2} grains. A distinctive feature of all deformation diagrams obtained in the experiment was their nonlinearity at low deformations which was described by the parabolic law. It was shown that the observed nonlinear elasticity for low deformation on deformation diagrams is due to mechanical instability of the cellular elements in the ceramic carcass.

  16. Microstructure and Impact Wear Resistance of TiN Reinforced High Manganese Steel Matrix

    Institute of Scientific and Technical Information of China (English)

    MA You-ping; LI Xiu-lan; WANG Cheng-hui; LU Lu

    2012-01-01

    A high-manganese austenitic steel matrix (Mn13) composite reinforced with TiN ceramic particles was synthesized by means of Vacuum-Evaporation Pattern Casting (V-EPC). The composite microstructure and interface bonding of TiN/matrix were analyzed utilizing optical microscope (OM) and X-ray diffraction (XRD). The effects of different volume fraction of TiN on impact wear resistance were evaluated by MLD-10 impact wear test. The results showed that TiN was evenly distributed in composite layer and had a good interface bonding with matrix when the volume fractions of TiN were 27% and 36% respectively. However, cast defects and TiN agglomeration occurred when the TiN volume fraction increased to 48~. Compared with high-manganese austenitic steel (Mnl3), the im- pact wear resistance of the TiN-reinforced composite is better. In small impact load conditions, composite layer can effectively resist abrasives wear and TiN particles played an important role in determining impact wear resistance of composite layer. In large impact load, the synergistic roles of spalling of TiN particles and the increase of work hardening of Mn13 based material are responsible for impact wear resistance.

  17. Preparation of Iron Matrix Composite Reinforced by In-situ Al203 Particles%自生氧化铝颗粒增强铁基复合材料的制备

    Institute of Scientific and Technical Information of China (English)

    周玉成; 魏世忠; 王利敏; 徐流杰

    2011-01-01

    Ethanol was used as reaction media, the ammonia was slowly dropped, constantly stirring into aluminum nitrate ethanol solution to neutralize. By washing with ethanol, filtering and drying, some aluminum hydroxide was obtained. Aluminum hydroxide powder and iron powder, in a certain proportion, were fully mixed. By pressing and sintering, iron matrix composite reinforced with in-situ A12O3 particle was prepared.%采用乙醇作为反应介质,将氨水滴入硝酸铝乙醇溶液中进行中和反应,经洗涤、过滤和烘干后得到氢氧化铝超细粉.将制得的超细氢氧化铝粉与铁粉按一定比例充分混合,经压制、烧结制得氧化铝颗粒增强铁基复合材料.

  18. The compression strength investigations of AW-AlCu4Mg2Mn alloy based composites reinforced with SiC particles

    Directory of Open Access Journals (Sweden)

    A. Kurzawa

    2011-04-01

    Full Text Available In this paper strength tests of composite materials based on AW-AlCu4Mg2Mn obtained in uniaxial compression test was studied.Materials used for examination were made from AW-AlCu4Mg2Mn alloy and porous preforms of SiC particles (grain size 6÷10μm bypressure infiltration (squeeze casting. The stress-strain curves of the materials with 10% vol., 20% vol., 30% vol. particles of SiC, as well unreinforcement alloy and microstructure of scrap surface samples in a plane parallel to the compressive force were analyzed. The investigated metal matrix composites are characterized by marked reduced the plastic strain values with increasing particle strengthening while the unreinforcement materials throughout the range of deformation show considerable plasticity. In the case of the material containing 10% vol of SiC the plastic strain is a slight strengthening of the material. With increasing of the particle content the plasticity decreases. Materials with 20%vol and 30%vol of SiC particles were brittle cracked at much higher values of stress σ.

  19. Modelling and analysis of CVD processes in porous media for ceramic composite preparation

    NARCIS (Netherlands)

    Lin, Y.S.; Burggraaf, A.J.

    1991-01-01

    A continuum phenomenological model is presented to describe chemical vapour deposition (CVD) of solid product inside porous substrate media for the preparation of reinforced ceramic-matrix composites [by the chemical vapour infiltration (CVI) process] and ceramic membrane composites (by a modified C

  20. A Comprehensive Study on Microstructure Mechanics Relationships of Ceramic Matrix Composites

    Science.gov (United States)

    1989-12-20

    The background of this research stems from the need to understand the physical mechanisms of brittle matrix cracks in fiber reinforced ceramic matrix composites . Three...theoretical and the simulative aspects. Ceramic matrix composites , Matrix cracking stress, Specimen fabrication, Testing, Theory, Simulations, Uniaxial fiber, Fracture mechanics, Oxidation, Fiber breaks.

  1. High elastic modulus nanopowder reinforced resin composites for dental applications

    Science.gov (United States)

    Wang, Yijun

    2007-12-01

    Dental restorations account for more than $3 billion dollars a year on the market. Among them, all-ceramic dental crowns draw more and more attention and their popularity has risen because of their superior aesthetics and biocompatibility. However, their relatively high failure rate and labor-intensive fabrication procedure still limit their application. In this thesis, a new family of high elastic modulus nanopowder reinforced resin composites and their mechanical properties are studied. Materials with higher elastic modulus, such as alumina and diamond, are used to replace the routine filler material, silica, in dental resin composites to achieve the desired properties. This class of composites is developed to serve (1) as a high stiffness support to all-ceramic crowns and (2) as a means of joining independently fabricated crown core and veneer layers. Most of the work focuses on nano-sized Al2O3 (average particle size 47 nm) reinforcement in a polymeric matrix with 50:50 Bisphenol A glycidyl methacrylate (Bis-GMA): triethylene glycol dimethacrylate (TEGDMA) monomers. Surfactants, silanizing agents and primers are examined to obtain higher filler levels and enhance the bonding between filler and matrix. Silane agents work best. The elastic modulus of a 57.5 vol% alumina/resin composite is 31.5 GPa compared to current commercial resin composites with elastic modulus alumina, diamond/resin composites are studied. An elastic modulus of about 45 GPa is obtained for a 57 vol% diamond/resin composite. Our results indicate that with a generally monodispersed nano-sized high modulus filler, relatively high elastic modulus resin-based composite cements are possible. Time-dependent behavior of our resin composites is also investigated. This is valuable for understanding the behavior of our material and possible fatigue testing in the future. Our results indicate that with effective coupling agents and higher filler loading, viscous flow can be greatly decreased due to the

  2. Basal Reinforced Piled Embankments

    NARCIS (Netherlands)

    Van Eekelen, S.J.M.

    2015-01-01

    A basal reinforced piled embankment consists of a reinforced embankment on a pile foundation. The reinforcement consists of one or more horizontal layers of geosynthetic reinforcement (GR) installed at the base of the embankment. The design of the GR is the subject of this thesis. A basal reinforce

  3. Durabilidade de peças cerâmicas vermelhas com adição de rejeito de rocha ornamental isenta de granalha Durability of red ceramic samples with addition of ornamental rock waste free of steel particles

    Directory of Open Access Journals (Sweden)

    D. V. Rodrigues

    2012-09-01

    Full Text Available Para avaliação da degradação acelerada em laboratório sofrida pelos corpos de prova de cerâmica vermelha com adição de rejeito de rocha ornamental isento de granalha, foi utilizado um equipamento que lixivia com água quente e fria em tempos controlados, e também, congela a amostra em até -4 ºC. Os corpos de prova cerâmicos foram confeccionados com até 10% em massa de rejeito de rocha ornamental a seco, e em seguida, umedecidos e moldados por extrusão. Os materiais produzidos foram calcinados nas temperaturas de 700 ºC, 800 ºC e 900 ºC. Após 1060 h de degradação acelerada em equipamento de laboratório, analisaram-se as propriedades cerâmicas do material. Os resultados das resistências mecânicas foram comparados através da distribuição de Weibull, antes e depois da degradação. Nota-se que o material com adição de 10% de rejeito de rocha ornamental na massa cerâmica é mais confiável quando queimada a 900 ºC após a degradação, quando comparados com as amostras sem adição de rejeito, proporcionando maior durabilidade.For the evaluation of the accelerated degradation in laboratory of red ceramic specimens with addition of ornamental rock waste free from steel particles, an equipment that leach with hot and cool water and time control, and also freezing the specimen at -4 ºC was used,. The ceramic samples were made with up to 10 wt.% of the dry ornamental rock waste, and after humidifying and molding by extrusion. The specimens were fired at 700 ºC, 800 ºC and 900 ºC. After 1060 h of accelerated degradation lab test, ceramic properties were evaluated. The results of the strength were compared for Weibull distribution, before and after degradation. The specimens with addition of 10 wt.% waste is more durable and reliable when fired to 900 ºC after the degradation.

  4. Particle encapsulation

    OpenAIRE

    Sun, Xiaobin

    2000-01-01

    Several engineering processes are powder based, ranging from food processing to engineering ceramic and composite production. In most of these processes, powders of different composition are mixed together in order to produce the final product, and this combining of powders of different density, shape, and surface properties is often very difficult. Mixtures may be quite inhomogeneous. This research focuses on a method of avoiding such problems, by coating individual particles of one material...

  5. Effect of reinforcing submicron SiC particles on the wear of electrolytic NiP coatings Part 1. Uni-directional sliding

    OpenAIRE

    Aslanyan, I. R.; Bonino, Jean-Pierre; Celis, J.-P.

    2006-01-01

    As-plated and annealed NiP coatings and composite NiP-SiC coatings were investigated in uni-directional ball-on-disc sliding tests. Abrasive wear was noticed in the case of composite NiP coatings containing submicron SiC particles, whereas in NiP coatings oxidational wear was active. The addition of submicron SiC particles not only increases the hardness of these electrolytic coatings but also hinders the formation of an oxide film in the sliding wear track. As a consequence, the wear loss on...

  6. Annual Conference on Composites and Advanced Ceramic Materials, 11th, Cocoa Beach, FL, Jan. 18-23, 1987, Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1987-08-01

    The present conference on advanced ceramic materials discusses topics in the fields of NDE, coating/joining/tribology techniques, fracture and interface phenomena, whisker- and particulate-reinforced composites, fiber and whisker properties, SiC and Si/sub 3/N/sub 4/, glass/glass-ceramic matrix composites, alumina-matrix composites, ceramic materials for space structures, and SiC- and Si/sub 3/N/sub 4/-matrix composites. Attention is given to ceramic characterization by thermal wave imaging, an advanced ceramic-to-metal joining process, the fracture modes of brittle-matrix unidirectional composites, the oxidation of SiC-containing composites, particulate matter in SiC whiskers, corrosion reactions in SiC ceramics, melt-infiltrated ceramic-matrix composites, environmental effects in toughened ceramics, and a ceramic composite heat exchanger.

  7. Making Ceramic Fibers By Chemical Vapor

    Science.gov (United States)

    Revankar, Vithal V. S.; Hlavacek, Vladimir

    1994-01-01

    Research and development of fabrication techniques for chemical vapor deposition (CVD) of ceramic fibers presented in two reports. Fibers of SiC, TiB2, TiC, B4C, and CrB2 intended for use as reinforcements in metal-matrix composite materials. CVD offers important advantages over other processes: fibers purer and stronger and processed at temperatures below melting points of constituent materials.

  8. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-01-01

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  9. Ceramic tape fabrication: a review

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2005-04-01

    The production flow for green tapes can be roughly divided into the production of slip and the tape casting/tape calendering process. A slip usually consists of ceramic powder, solvents, binders, plasticizers and dispersants. The preparation of the slip is a critical step in the fabrication of ceramic tapes. To obtain a homogeneous slip, the organic additives must first be weighed and dissolved in the solvent. The ceramic powder is then dispersed and existing agglomerates destroyed. A dispersant is added to prevent the reformation of agglomerates. If necessary, the viscosity is then adjusted, and the slip filtered. The exact sequence depends on the type of slip and the equipment used. To destroy the agglomerates, a wide range of mills is employed, from ball mills through attritor mills to ultrasonic devices (mainly on laboratory scale). A wide variety of grinding media, with different sizes, geometries and materials, is also used. The selection depends largely on the characteristics of the slip (e.g.: viscosity, wettability, drying behaviour), the required properties of the ceramic tapes (permitted content of impurities, sintering behaviour) and the quantities to be processed. In most cases, an actual grinding effect, i.e. size reduction of the particles, is avoided. Some of the most commonly used devices are described. At present, tapes with a thickness of 5 {mu}m can be fabricated - in the next years, thicknesses of around 1{mu}m must be reached. To enable this, slip preparation must be further improved and production performed in an absolutely clean environment (for specific products clean rooms are already standard, but even higher clean room standards will be needed in the future). Moreover, new, finer ceramic powders are necessary with particle sizes on the nanometer scale (nanopowders). (orig.)

  10. Reinforcement effect of biomass carbon and protein in elastic biocomposites

    Science.gov (United States)

    Biomass carbon and soy protein were used to reinforce natural rubber biocomposites. The particle size of biomass carbon were reduced and characterized with elemental analysis, x-ray diffraction, infrared spectroscopy, and particle size analysis. The rubber composite reinforced with the biomass carbo...

  11. 增强体含量对 TiC/316L 复合材料性能的影响%Effect of reinforcing particles content on properties of TiC/316L composites

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      采用粉末冶金法制备增强体颗粒含量为0%、2%、5%、10%和15%的 TiC/316L 不锈钢复合材料。利用Zwick Roell Z202拉伸试验机测试复合材料的拉伸性能,利用 MM-200型环块磨损试验机测试复合材料在干摩擦条件下的摩擦磨损性能,研究 TiC 颗粒含量对复合材料性能的影响。结果表明:随 TiC 颗粒的引入,复合材料的强度得到提高,但 TiC 含量过高,TiC 颗粒容易在晶界聚集,导致孔隙的产生和界面连接性的恶化,使复合材料的性能下降。当 TiC 含量为5%时,复合材料的耐磨性能最好;当 TiC 含量为10%时,复合材料表现出最高的抗拉强度(655.3 MPa)。%TiC/316L stainless steel composites with various TiC content (0%, 2%, 5%, 10% and 15%) were prepared by powder metallurgy technology. The tensile properties of the composites were characterized by tensile testing machine (Zwick Roell Z202), and the friction wear behaviors of the composites were measured using a block-on-ring wear test machine (MM-200) under dry-sliding condition; the effect of reinforcing particles content on properties of the composites was also studied. The results show that, the mechanical properties of the composites can be improved by adding TiC particles, however, when TiC particle content is too high there will be too many TiC particles together in grain boundary, which can reduce the mechanical properties of the composites; the best wear resistance of the composites is obtained when TiC particles content is 5%. The TiC/316L composites with particles content of 10% can demonstrate the highest tensile strength of 655.3 MPa.

  12. Al-Ti Particulate Composite: Processing and Studies on Particle Twinning, Microstructure, and Thermal Stability

    Science.gov (United States)

    Yadav, Devinder; Bauri, Ranjit; Kauffmann, Alexander; Freudenberger, Jens

    2016-08-01

    The present investigation shows that alternate to the ceramic particles, hard metallic particles can be used as reinforcement in an aluminum matrix to achieve a good strength-ductility combination in a composite. Titanium particles were incorporated into aluminum by friction stir processing (FSP) to process an Al-Ti particulate composite. FSP led to uniform distribution of the particles in the stir zone without any particle-matrix reaction, thereby retaining the particles in their elemental state. Fracture and twinning of the Ti particles with different frequency of occurrence on the advancing and retreating sides of the stir zone was observed. Twinning of the particles was studied by focused ion beam-assisted transmission electron microscopy. The processed Al-Ti composite exhibited a significant improvement in strength and also retained appreciable amount of ductility. The thermal stability of the fine-grained structure against abnormal grain growth (AGG) was improved by the Ti particles. The AGG in the Al-Ti composite occurred at 713 K (440 °C) compared to 673 K (400 °C) in the unreinforced aluminum processed under the same conditions. On the other hand, the particle-matrix reaction occurred only at 823 K (550 °C), and hence the Ti particles were thermally more stable compared to the matrix grain structure.

  13. INVESTIGATION OF MULTIPHASE-REINFORCED Si3N4 COMPOSITE MATERIAL

    Institute of Scientific and Technical Information of China (English)

    曾鸣; 丁博; 郭梦熊

    1995-01-01

    By means of whisker reinforce and paricle dispersion, the routes of property improvement on Si3N4 ceramic material have been studied. The mecihaniacl properties of Siw/Si3N4 and Siw/Si3N4TiC material was compared, which proved that multiphase reinforce had overlap effect. Microstructure of the material was investigated by means of SEM and the mechanisms of SiCw and TiCP reinforces had been disussed.

  14. Solid-Liquid State Bonding of Si3N4 Ceramics with Ceramic-Modified Brazing Alloy

    Institute of Scientific and Technical Information of China (English)

    杨俊; 吴爱萍; 邹贵生; 张德库; 刘根茂

    2004-01-01

    Solid-liquid state bonding of Si3N4 ceramics with TiN-modified Ag-Cu-Ti brazing alloy was used to enhance joint strength. The effects of the TiN particles on the microstructures, interfacial reactions, and room-temperature properties of the joints were investigated. The results show that the TiN particles are generally well dispersed in the Ag-Cu eutectic base and the interface between them is both clean and compact. Changes in the TiN volume fractions from 0 to 20% exert no noticeable effect on the interfacial reaction between Ag-Cu-Ti and the substrates. Other bonding parameters being constant, the TiN volume fraction in the filler material plays a key role in the joint properties. For TiN volume fractions below 20%, the joints are reinforced, especially joints with 5% and 20% TiN. The average shearing strength of joints with 5%TiN is 200.8 MPa, 30% higher than that of joints with no TiN (154.1 MPa). However, for TiN volumes fractions above 20%, the joint strengths decrease.

  15. Effect of airborne particle abrasion protocols on surface topography of Y-TZP ceramic Efeito do protocolo de jateamento com partículas na topografia da superfície de uma cerâmica Y-TZP

    Directory of Open Access Journals (Sweden)

    J. R. C. Queiroz

    2012-06-01

    Full Text Available This study aimed to evaluate Y-TZP surface after different airborne particle abrasion protocols. Seventy-six Y-TZP ceramic blocks (5×4×4 mm³ were sintered and polished. Specimens were randomly divided into 19 groups (n=4 according to control group and 3 factors: a protocol duration (2 and 4 s; b particle size (30 µm, alumina coated silica particle; 45 µm, alumina particle; and 145 µm, alumina particle and; c pressure (1.5, 2.5 and 4.5 bar. Airborne particle abrasion was performed following a strict protocol. For qualitative and quantitative results, topography surfaces were analyzed in a digital optical profilometer (Interference Microscopic, using different roughness parameters (Ra, Rq, Rz, X-crossing, Mr1, Mr2 and Sdr and 3D images. Surface roughness also was analyzed following the primer and silane applications on Y-TZP surfaces. One-way ANOVA revealed that treatments (application period, particle size and pressure of particle blasting provided significant difference for all roughness parameters. The Tukey test determined that the significant differences between groups were different among roughness parameters. In qualitative analysis, the bonding agent application reduced roughness, filing the valleys in the surface. The protocols performed in this study verified that application period, particle size and pressure influenced the topographic pattern and amplitude of roughness.O objetivo deste estudo foi avaliar a superfície de uma cerâmica à base de zircônia tetragonal estabilizada por ítria (Y-TZP após diferentes protocolos de jateamento com partículas. Setenta e seis blocos cerâmicos de Y-TZP (5 x 4 x 4 mm³ foram sinterizados e polidos. As amostras foram randomicamente divididas em 19 grupos (n=4 sendo um controle e 18 grupos utilizando 3 fatores: a tempo (2 e 4 s; b tamanho de partícula (30 µm - partículas de alumina revestida por sílica; 45 µm - partículas de alumina; 145 µm - partículas de alumina e; c pressão (1

  16. Effect of Ceramic Thickness and Luting Agent Shade on the Color Masking Ability of Laminate Veneers.

    Science.gov (United States)

    Begum, Zubeda; Chheda, Pratik; Shruthi, C S; Sonika, Radhika

    2014-12-01

    The main objective of the study was to recognize the effect of ceramic thickness and luting agent on the extent to which the restoration masks color variations that may be present in the underlying dental structure. Two pressable ceramics were used: Lithium disilicate reinforced (IPS e.max- Ivoclar Vivadent) and Leucite reinforced (Cergo- Dentsply). Fifteen ceramic discs were manufactured from each ceramic and divided into three groups, according to the thickness (0.5, 1, 1.5 mm). To simulate the color of a dark underlying dental structure, background discs, color C3, with 20 mm diameter, were made using resin composite. The ceramic discs with varying thicknesses were seated on the dark background of the resin composite with either resinous opaque cement or resinous cement. The color parameters were determined by the CIE Lab system of colors using a spectrophotometer and color differences (ΔE) were calculated. The results were then statistically analyzed, using ANOVA test and Tukey HSD test. The ΔE values of both ceramic systems were affected by both the luting agent and the ceramic thickness (P veneers, higher values in the color parameters were obtained for both ceramic materials. The color masking ability of ceramics used for laminate veneers is significantly affected by the thickness of the ceramic and the shade of the luting agent used.

  17. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  18. Size-dependent reinforcement of composite rubbers

    NARCIS (Netherlands)

    Mermet-Guyennet, M.R.B.; de Castro, J.G.; Varol, H.S.; Habibi, M.; Hosseinkhani, B.; Martzel, N.; Sprik, R.; Denn, M.M.; Zaccone, A.; Parekh, S.H.; Bonn, D.

    2015-01-01

    Particulate fillers are often used to enhance the properties of soft materials; polymer composites often contain nanometer-sized particles to improve reinforcement, for example. The rationale for using nanometer-sized particles remains unclear, however, and classical micromechanical models cannot ac

  19. Lightweight ceramic filter components: Evaluation and application

    Energy Technology Data Exchange (ETDEWEB)

    Eggerstedt, P.M.

    1995-11-01

    Ceramic candle filtration is an attractive technology for particulate removal at high temperatures. The primary objective of this SBIR research program is to increase the performance, durability, and corrosion resistance of lightweight filter candles and filter tubesheet components (Fibrosic{trademark}), fabricated from vacuum formed chopped ceramic fiber (VFCCF), for use in advanced coal utilization applications. Phase 1 results proved that significant gains in material strength and particle retentivity are possible by treatment of VFCCF materials with colloidal ceramic oxides. Phase 2 effort will show how these treated materials tolerate high temperature and vapor-phase alkali species, on a long-term basis. With good durability and corrosion resistance, high temperature capability, and a low installed and replacement cost, these novel materials will help promote commercial acceptance of ceramic candle filter technology, as well as increase the efficiency and reliability of coal utilization processes in general.

  20. Preparation and Properties of Macroporous Silicon Nitride Ceramics by Gelcasting and Carbonthermal Reaction

    Institute of Scientific and Technical Information of China (English)

    Wen ZHANG; Hongjie WANG; Zhihao JIN

    2005-01-01

    Macroporous silicon nitride (Si3N4) ceramics with high strength, uniform structure and relatively high porosity were obtained by gelcasting and carbonthermal reaction in a two-step sintering technique. Microstructure and composition were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction(XRD). Open porosity, pore size distribution and basic mechanical performance were measured by Archimedes method,mercury intrusion porosimetry and three-point bending methods, respectively. SEM and TEM results revealed that pores were formed by elongated β-Si3N4. SADP measurement proved the formation of SiC particles. The SiC granules were beneficial for the formation of high ratio elongated β-Si3N4, and at proper amount, they also acted as reinforcement phase. Thermodynamic analysis indicated that the mechanisms of the reactions were mainly associated with liquid-solid reaction and gas-liquid reaction.

  1. Comparing addition of ZrO II particles in micron and nano scale on microstructure and mechanical behavior of aluminum-matrix composites produced by vortex route

    Science.gov (United States)

    Baghchesara, M. A.; Karimi, M.; Abdizadeh, H.; Baharvandi, H. R.

    2007-07-01

    Aluminum matrix composites are important engineering materials in automotive, aerospace and other applications because of their low weight, high specific strength and better physical and mechanical properties compared to pure aluminum. ZrO II particles as reinforcement were selected to add aluminum with micron and nano size. Al/ZrO II composites were produced by direct incorporation (vortex method) in different temperatures and 5 volume percents of ZrO II particles. Microstructure of the samples was studied by scanning electron microscopy (SEM). Chemical composition of the phases was studied by XRD. Hardness, and density of these composites were also measured. The microstructure and mechanical properties tests of composites and study the effect of particle size, resulted the better properties compared to matrix aluminum. Homogeneous dispersion of the reinforcement particles in the matrix aluminum was observed. The results show enhancing the composites properties for all samples compared to the monolithic alloy. However there are some differences in results because of particle size of ceramics and therefore differences between particles surface area. Maximum volume percent that can be added to A356 aluminum alloy is 5 vol.%, for nano ZrO II particles, but it seems that is more than 5 vol.% for micron particles. Increasing of viscosity, porosities and much more defects are caused by increasing volume percents and using smaller particles. The casting processing is difficult in these conditions. Furthermore, optimum temperatures of casting for micron and nano zirconia particles are not the same.

  2. Application of the Extrusion to Increase the Binding between the Ceramic Particles and the Metal Matrix: Enhancement of Mechanical and Tribological Properties

    Institute of Scientific and Technical Information of China (English)

    Ali Mazahery; Mohsen Ostad Shabani

    2013-01-01

    Aluminum alloyed with magnesium and silicon has been used as the matrix material owing to its excellent mechanical properties coupled with good formability and its wide applications in industrial sector.An extrusion process was developed to consolidate Al 6061-SiCp composites from mixed powders.The results show that the composites were fully densified,with no sign of pores or oxide layers observable in the optical microscope.The SiC particles were distributed uniformly in the matrix.As compared with 6061 alloys,the composites demonstrated a smaller elongation,but exhibited a higher Young's modulus and a larger work hardening capacity.These composites possessed much higher elongation at the same strength level.The present study also addressed the dry wear behavior of the composites at different sliding speeds and applied loads.Values of the friction coefficient of the matrix alloy and composite materials were in expected range for light metals in dry sliding conditions.All of these improvements were attributed to the merits,including full densification of the bulk,uniform dispersion of the SiC particles in the matrix,and strong binding between the SiC particles and the matrix resulting from the extrusion.

  3. Fabrication of A356 composite reinforced with micro and nano Al{sub 2}O{sub 3} particles by a developed compocasting method and study of its properties

    Energy Technology Data Exchange (ETDEWEB)

    Sajjadi, S.A., E-mail: sajjadi@um.ac.ir [Department of Materials Science and Metallurgical Engineering, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Torabi Parizi, M. [Department of Materials Science and Engineering, Saveh Branch, Islamic Azad University, Saveh (Iran, Islamic Republic of); Ezatpour, H.R. [Department of Materials Science and Metallurgical Engineering, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Sedghi, A. [Department of Materials Science and Metallurgical Engineering, Engineering Faculty, Imam Khomeini International University of Qazvin, Qazvin (Iran, Islamic Republic of)

    2012-01-15

    Highlights: > In the current research micro and nano-composites of A356/Al{sub 2}O{sub 3} were produced by compocasting method in various conditions. > The effects of different fabrication parameters on the microstructure and some physical and mechanical properties of the composites have been investigated. > The results revealed that application of the compocasting process leads to a transformation of a dendritic to a nondendritic structure of the matrix alloy. - Abstract: Aluminum/alumina composites are used in automotive and aerospace industries due to their low density and good mechanical strength. In this study, compocasting was used to fabricate aluminum-matrix composite reinforced with micro and nano-alumina particles. Different weight fractions of micro (3, 5 and 7.5 wt.%) and nano (1, 2, 3 and 4 wt.%) alumina particles were injected by argon gas into the semi-solid state A356 aluminum alloy and stirred by a mechanical stirrer with different speeds of 200, 300 and 450 rpm. The microstructure of the composite samples was investigated by Optical and Scanning Electron Microscopy. Also, density and hardness variation of micro and nano composites were measured. The microstructure study results revealed that application of compocasting process led to a transformation of a dendritic to a nondendritic structure of the matrix alloy. The SEM micrographs revealed that Al{sub 2}O{sub 3} nano particles were surrounded by silicon eutectic and inclined to move toward inter-dendritic regions. They were dispersed uniformly in the matrix when 1, 2 and 3 wt.% nano Al{sub 2}O{sub 3} or 3 and 5 wt.% micro Al{sub 2}O{sub 3} was added, while, further increase in Al{sub 2}O{sub 3} (4 wt.% nano Al{sub 2}O{sub 3} and 7.5 wt.% micro Al{sub 2}O{sub 3}) led to agglomeration. The density measurements showed that the amount of porosity in the composites increased with increasing weight fraction and speed of stirring and decreasing particle size. The hardness results indicated that the

  4. Tribo-Mechanical Properties of HVOF Deposited Fe3Al Coatings Reinforced with TiB2 Particles for Wear-Resistant Applications

    Directory of Open Access Journals (Sweden)

    Mahdi Amiriyan

    2016-02-01

    Full Text Available This study reveals the effect of TiB2 particles on the mechanical and tribological properties of Fe3Al-TiB2 composite coatings against an alumina counterpart. The feedstock was produced by milling Fe3Al and TiB2 powders in a high energy ball mill. The high-velocity oxy-fuel (HVOF technique was used to deposit the feedstock powder on a steel substrate. The effect of TiB2 addition on mechanical properties and dry sliding wear rates of the coatings at sliding speeds ranging from 0.04 to 0.8 m·s−1 and loads of 3, 5 and 7 N was studied. Coatings made from unreinforced Fe3Al exhibited a relatively high wear rate. The Vickers hardness, elastic modulus and wear resistance of the coatings increased with increasing TiB2 content in the Fe3Al matrix. The wear mechanisms strongly depended on the sliding speed and the presence of TiB2 particles but were less dependent on the applied load.

  5. Estructura y propiedades del material compuesto de base cobre reforzado con partículas intermetálicas de TiB2. // Structure and properties of copper base reinforced with intermetallic particles of TiB2 material.

    Directory of Open Access Journals (Sweden)

    M. López J.

    2002-09-01

    copper base reinforced alloy by means ofdispersion of TiB2 intermetalic ceramic is carried out. The copper-ceramic mechanical mixture was obtainedalloying powdered copper of 140 mm size with 1% and 2% of TiB2 in volume, dispers e in a planetary mill ofmartens itic stainless of high energy, with 12 and 36 hours milling in argon atmosphere using reason ofbolls/mass load in 10:1 powder. The powdered alloy consolidation was carried out in two stages.The objective of the study, is to investigate the evolution of mechanical and electric properties associated tomicroestructure changes taken place by compactacion process and hot lamination.Key words. Copper alloy, mechanical properties, microestructure, hot rolling.

  6. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh

    1993-01-01

    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...

  7. The Reinforcement Hierarchy

    Science.gov (United States)

    Forness, Steven R.

    1973-01-01

    Reinforcement hierarchy implies movement along a continuum from top to bottom, from primitive levels of reinforcement to more sophisticated levels. Unless it is immediately obvious that a child cannot function without the use of lower-order reinforcers, we should approach him as though he responds to topmost reinforcers until he demonstrates…

  8. Silica reinforced triblock copolymer gels

    DEFF Research Database (Denmark)

    Theunissen, E.; Overbergh, N.; Reynaers, H.

    2004-01-01

    The effect of silica and polymer coated silica particles as reinforcing agents on the structural and mechanical properties of polystyrene-poly(ethylene/butylene)-polystyrene (PS-PEB-PS) triblock gel has been investigated. Different types of chemically modified silica have been compared in order...... to evaluate the influence of the compatibility between gel and filler. Time-resolved SANS and small-angle X-ray scattering (SAXS) shows that the presence of silica particles affects the ordering of the polystyrene domains during gelsetting. The scattering pattern of silica-reinforced gels reveals strong...... a viscoclastic rubber to a plastic fluid and from a plastic fluid to a viscoelastic liquid are shifted to more elevated temperatures when silica is added to the triblock copolymer gel. (C) 2004 Elsevier Ltd. All rights reserved....

  9. Fiber-reinforced composites in fixed partial dentures

    Directory of Open Access Journals (Sweden)

    Vallittu P

    2006-08-01

    Full Text Available Fiber-reinforced composite resin (FRC prostheses offer the advantages of good esthetics, minimal invasive treatment, and an ability to bond to the abutment teeth, thereby compensating for less-than-optimal abutment tooth retention and resistance form. These prostheses are composed of two types of composite materials: fiber composites to build the framework and hybrid or microfill particulate composites to create the external veneer surface. This review concentrates on the use of fiber reinforcement in the fabrication of laboratory or chairside-made composite-fixed partial dentures of conventional preparation. Other applications of FRC in dentistry are briefly mentioned. The possibilities fiber reinforcement technology offers must be emphasized to the dental community. Rather than limiting discussion to whether FRC prostheses will replace metal-ceramic or full-ceramic prostheses, attention should be focused on the additional treatment options brought by the use of fibers. However, more clinical experience is needed.

  10. REINFORCED COMPOSITE PANEL

    DEFF Research Database (Denmark)

    2003-01-01

    by matrix material, the facing and backing reinforcements being interconnected to resist out-of-plane relative movement. The reinforced composite panel is useful as a barrier element for shielding structures, equipment and personnel from blast and/or ballistic impact damage.......A composite panel having front and back faces, the panel comprising facing reinforcement, backing reinforcement and matrix material binding to the facing and backing reinforcements, the facing and backing reinforcements each independently comprising one or more reinforcing sheets, the facing...... reinforcement being located on or embedded in matrix material adjacent to the front face of the panel, the backing reinforcement being located in a plane or planes substantially parallel to the plane or planes of the facing reinforcement, and being substantially coextensive therewith, and spaced therefrom...

  11. Thermal oxidation of medical Ti6Al4V blasted with ceramic particles: Effects on the microstructure, residual stresses and mechanical properties.

    Science.gov (United States)

    Lieblich, M; Barriuso, S; Multigner, M; González-Doncel, G; González-Carrasco, J L

    2016-02-01

    Roughening of Ti6Al4V by blasting with alumina or zirconia particles improves the mechanical fixation of implants by increasing the surface area available for bone/implant apposition. Additional thermal oxidation treatments of the blasted alloy have already shown to be a complementary low-cost solution to enhancing the in vitro biocompatibility and corrosion resistance of the alloy. In this work, the effects of oxidation treatment on a grit blasted Ti6Al4V biomedical alloy have been analysed in order to understand the net effect of the combined treatments on the alloy fatigue properties. Synchrotron radiation diffraction experiments have been performed to measure residual stresses before and after the treatments and microstructural and hardness changes have been determined. Although blasting of Ti6Al4V with small spherical zirconia particles increases the alloy fatigue resistance with respect to unblasted specimens, fatigue strength after oxidation decreases below the unblasted value, irrespective of the type of particle used for blasting. Moreover, at 700°C the as-blasted compressive residual stresses (700MPa) are not only fully relaxed but even moderate tensile residual stresses, of about 120MPa, are found beneath the blasted surfaces. Contrary to expectations, a moderate increase in hardness occurs towards the blasted surface after oxidation treatments. This can be attributed to the fact that grit blasting modifies the crystallographic texture of the Ti6Al4V shifting it to a random texture, which affects the hardness values as shown by additional experiments on cold rolled samples. The results indicate that the oxidation treatment performed to improve biocompatibility and corrosion resistance of grit blasted Ti6Al4V should be carried out with caution since the alloy fatigue strength can be critically diminished below the value required for high load-bearing components.

  12. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  13. Ceramic art in sculpture

    OpenAIRE

    Rokavec, Eva

    2014-01-01

    Diploma seminar speaks of ceramics as a field of artistic expression and not just as pottery craft. I presented short overview of developing ceramic sculpture and its changing role. Clay inspires design and touch more than other sculpture media. It starts as early as in prehistory. Although it sometimes seems that was sculptural ceramics neglected in art history overview, it was not so in actual praxis. There is a rich tradition of ceramics in the East and also in Europe during the renaissanc...

  14. Processing and properties of ceramic matrix-polymer composites for dental applications

    Science.gov (United States)

    Huang, Hsuan Yao

    The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

  15. Frictional behaviors of some nitrogen ceramics in conformal contact with tin coated Al-Si alloy, steel and MMC

    Science.gov (United States)

    Wang, Q.; Cheng, H. S.; Fine, M. E.

    1994-07-01

    The frictional behavior of certain nitrogen-containing ceramics, such as silicon nitride, alpha sialons, and beta sialons as journal materials were studied in conformal contact with a tin-coated Al-Si alloy (Al-Si/Sn), forged 1141 steel and a cast aluminum matrix composite with silicon carbide reinforcement (cast metal matrix composites (MMC)) as bearing materials while lubricated with SAE 10W30. A case-hardened 1016 steel was also tested with the Al-Si/Sn and cast MMC bearings under the same conditions. The friction values of the ceramic and the steel journal wear pairs were compared and their frictional behaviors were evaluated. Silicon nitride and one of the beta sialons exhibited higher load-supporting capacities than the others when they were in contact with the 1141 steel bearings. The journal surface roughness was found to be very important when the journals were in contact with the Al-Si/Sn bearings. The frictional behavior of the ceramics and cast MMC pairs and the steel and cast MMC pairs were controlled by different wear machanisms, namely for the former, hard particle pull-out and matrix plowing, and for the latter, iron transfer from the journal to the cast MMC bearing surface.

  16. The Abrasive Wear Properties of Aluminum Alloy 6061 Reinforced with Nano-SiC Particles%纳米SiC颗粒强化AA6061的磨粒磨损行为

    Institute of Scientific and Technical Information of China (English)

    李晓丹; 翟玉春; 马军平

    2011-01-01

    Aluminium alloy 6061(AA6061) matrix composites reinforced with nano-SiC particles were produced.The microstructure,Vickers microhardness and characteristic wear properties of the composites were investigated.The results showed that the wear rate and the friction coefficient values of the composites are lower than the matrix alloy at 20 N load,the wear rate of 0.6%SiC/AA6061 decreases 50% than the matrix.This is attributed to the strong bonding between the matrix and the particles in the composites.So the presence of SiC particles in the composites improves the wear resistance because these particles remain intact and retain their load-bearing capacity,they promote the formation of iron-rich transfer layer.The dominant wear mechanisms are found to be abrasion for the AA6061 alloy and its composites at 20 N load.%实验制备了纳米SiC颗粒强化AA6061基材料,并考察了其微观组织、硬度及磨损性能.结果表明:在20 N载荷下,强化试样的磨损率及摩擦系数均低于AA6061基体,其中0.6%SiC/AA6061复合材料的磨损率较基体降低50%.这主要是由于SiC颗粒自身良好的载荷承载能力,加之增强颗粒/基体间界面良好的结合,使SiC颗粒的添加提高了复合材料的磨损抗力.同时,促进了富铁机械转移层的形成,降低了摩擦系数和磨损率.AA6061基体和强化材料在20 N载荷下的磨损机制均为磨粒磨损.

  17. Light element ceramics

    OpenAIRE

    Rao, KJ; Varma, KBR; Raju, AR

    1988-01-01

    An overview of a few structually important light element ceramics is presented. Included in the overview are silicon nitide, sialon, aluminium nitride, boron carbide and silicon carbide. Methods of preparation, characterization and industrial applications of these ceramics are summarized. Mechanical properties, industrial production techniques and principal uses of these ceramics are emphasized.

  18. Ceramic to metal seal

    Energy Technology Data Exchange (ETDEWEB)

    Snow, Gary S. (Albuquerque, NM); Wilcox, Paul D. (Albuquerque, NM)

    1976-01-01

    Providing a high strength, hermetic ceramic to metal seal by essentially heating a wire-like metal gasket and a ceramic member, which have been chemically cleaned, while simultaneously deforming from about 50 to 95 percent the metal gasket against the ceramic member at a temperature of about 30 to 75 percent of the melting temperature of the metal gasket.

  19. Mechanical properties of microwave sintered Si3N4-based ceramics

    Directory of Open Access Journals (Sweden)

    Getman O.I.

    2002-01-01

    Full Text Available The mechanical properties and microstructure formation processes in Si3N4+3% AI2O3+5% Y2O3(Yb2O3 ceramic compacts sintered under microwave heating (MWH and under traditional heating (TH were investigated. The initial ceramic materials were powder blends of silicon nitride with oxides. The mean powder particle sizes were 0.5-1.0 mim. The content of alfa-phase in the Si3N4 powder was more than 95 %. The samples were sintered at 1800BC in nitrogen at normal pressure, the heating rate in all experiments was 60BC/min. The Vickers hardness (HV, fracture toughness (K1C and bending strength (on were determined. The microstructures of fracture surfaces of samples were studied by SEM. Quantitative microstructure analysis was carried out. It was shown that the values of HV and Kic of ceramic samples sintered under MWH at 1800BC rose steadily with the sintering time. This caused an increase in density, which reached maximum as fast as after 30 min of the MWH sintering; the mass loss at that time amounted to 3-4 %. The porosity of sintered samples with an addition of yttria was less than 1 %, that of ytterbia was greater, 2.4 %. For similar values of relative density, the hardness and fracture toughness of ceramic samples produced under MWH were higher as compared with those of samples sintered under TH. The microstructure of samples had the form of elongated grains in a matrix of polyhedral grains of the beta-Si3N4 phase. Measurements showed the mean size of grains in samples produced by MWH to be greater that in samples produced by TH. A larger number of elongated grains were formed. It was concluded that for sintering under MWH of Si3N4-based ceramics the growth of elongated beta-Si3N4 grains and formation of a "reinforced" microstructure were promoted and thereby improved the mechanical properties of such ceramics.

  20. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  1. 激光熔覆原位合成Nb(C,N)陶瓷颗粒增强铁基金属涂层%In-situ synthesis of Nb(C,N) ceramic particulates reinforced Fe-based composite coatings by laser cladding

    Institute of Scientific and Technical Information of China (English)

    李桂花; 邹勇; 邹增大; 魏希旺; 李晓楠

    2012-01-01

    The Nb(C,N) ceramic participates reinforced Fe-based composite coatings have been successfully synthesized in situ by prior pasting laser cladding on steel 42CrMo. The phase constituents and microstructure of the composite coatings were investigated using X-ray diffraction, and scanning electron micrography. The results indicate that the coatings consist mainly of Fe-Cr fine phases with good resistance to oxidation and corrosion and a few of y-Fe phases. In-situ synthesized Nb(CN) participates are uniformly distributed with blocky morphology in the composite coatings. The wear test shows that these reinforcement partic-ulates improves wear resistance of the coatings significantly. The wear mass loss of the substrate with coating is about one ninth of that of the substrete without coatings. The coatings have better oxidation resistance through 750 ℃ constant temperature oxidation, and the oxide scale mainly consists of NbO1.1 and Cr2O3. The oxidation products of the substrate are Fe2O3, and easy to spall off, resulting in a poor effect in substrate protection. The oxide scale of the coatings is one fifth as thick as that of raw substrate%采用预涂粉末激光熔覆技术,在42CrMo基体上制备出原位合成Nb(C,N)颗粒增强的铁基复合涂层.X射线及扫描电镜分析结果表明:激光熔覆获得的涂层基体为耐氧化、耐蚀性良好的Fe-Cr细晶组织及少量的γ-Fe相,原位合成的Nb(C,N)呈块状弥散分布在基体上.进一步的磨损试验表明:这些颗粒增强相极大增强了抗磨损性能,与未熔覆的母材相比,其磨损失重仅为母材的1/9左右;涂层在750℃恒温氧化条件下具有较好的抗氧化性能,氧化层主要由NbO1.1,Cr2O3相组成;母材的氧化产物为Fe2O3,容易脱落,保护性能较差;激光熔覆涂层的氧化膜厚度仅为未涂层的1/5.

  2. Standardisation of ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Gomez Philippe

    2015-01-01

    Full Text Available The standardisation on ceramic matrix composite (CMCs test methods occurred in the 1980's as these materials began to display interesting properties for aeronautical applications. Since the French Office of standardisation B43C has participated in establishing more than 40 standards and guides dealing with their thermal mechanical properties, their reinforcement and their fibre/matrix interface. As their maturity has been demonstrated through several technological development programmes (plugs, flaps, blades …, the air framers and engine manufacturers are now thinking of develop industrial parts which require a certification from airworthiness authorities. Now the standardisation of CMCs has to turn toward documents completing the certification requirement for civil and military applications. The news standards will allow being more confident with CMCs in taking into account their specificity.

  3. MECHANICAL STRENGTH OF HIGHLY POROUS CERAMICS

    NARCIS (Netherlands)

    VANDENBORN, IC; SANTEN, A; HOEKSTRA, HD; DEHOSSON, JTM; Born, I.C. van den

    1991-01-01

    This paper reports on the mechanical strength of highly porous ceramics in terms of the Weibull and Duxbury-Leath distributions. More than 1000 side-crushing strength tests on silica-catalyst carriers of various particle sizes have been performed in series. Within a series, preparation conditions we

  4. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  5. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  6. Fabrication of hexagonal boron nitride based ceramics by combustion synthesis

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Pure h-BN (hexagonal boron nitride) and h-BN based ceramic parts were fabricated by combustion synthesis technique, i.e. self-propagating high-temperature synthesis (SHS). Components were manufactured by the combustion reaction of 80  MPa nitrogen and the compact made by cool isostatic pressing. In h-BN based ceramic parts, h-BN powder was used as diluent and SiO2 powder as reinforcing phase. The density of pure h-BN and h-BN-based ceramic parts were 58% and 78% of theoretical density, respectively. With XRD and SEM, phases and microstructures of ceramic parts were analyzed. Mechanical properties were also tested.

  7. Considerations for ceramic inlays in posterior teeth: a review

    Directory of Open Access Journals (Sweden)

    Hopp CD

    2013-04-01

    Full Text Available Christa D Hopp,1 Martin F Land2 1Section of Operative Dentistry, 2Section of Fixed Prosthodontics, Southern Illinois University, Alton, IL, USA Abstract: This review of ceramic inlays in posterior teeth includes a review of the history of ceramic restorations, followed by common indications and contraindications for their use. A discussion on the potential for tooth wear is followed by a review of recommended preparation design considerations, fabrication methods, and material choices. Despite the improved materials available for fabrication of porcelain inlays, fracture remains a primary mode of inlay failure. Therefore, a brief discussion on strengthening methods for ceramics is included. The review concludes with a section on luting considerations, and offers the clinician specific recommendations for luting procedures. In conclusion, inlay success rates and longevity, as reported in the literature, are summarized. Keywords: inlays, ceramic, posterior, review, CAD/CAM, leucite reinforced, lithium disilicate, longevity, esthetics, luting, wear, stress, selection

  8. Simultaneous determination of Si, Al and Na concentrations by particle induced gamma-ray emission and applications to reference materials and ceramic archaeological artifacts

    Energy Technology Data Exchange (ETDEWEB)

    Dasari, K.B. [Radiochemistry Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); GITAM Institute of Science, GITAM University, Visakhapatnam 530045 (India); Chhillar, S. [Radiochemistry Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Acharya, R., E-mail: racharya@barc.gov.in [Radiochemistry Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Ray, D.K.; Behera, A. [Ion Beam Laboratory, Institute of Physics, Bhubaneswar 751005 (India); Lakshmana Das, N. [GITAM Institute of Science, GITAM University, Visakhapatnam 530045 (India); Pujari, P.K. [Radiochemistry Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India)

    2014-11-15

    A particle induced gamma ray emission (PIGE) method using 4 MeV proton beam was standardized for simultaneous determination of Si, Al and Na concentrations and has been applied for non-destructive analysis of several reference materials and archaeological clay pottery samples. Current normalized count rates of gamma-rays for the three elements listed above were obtained by an in situ method using Li as internal standard. The paper presents application of the in situ current normalized PIGE method for grouping study of 39 clay potteries, obtained from Rajasthan and Andhra Pradesh states of India. Grouping of artifacts was carried out using the ratios of SiO{sub 2} to Al{sub 2}O{sub 3} concentrations, due to their non volatile nature. Powder samples and elemental standards in pellet forms (cellulose matrix) were irradiated using the 4 MeV proton beam (∼10 nA) from the 3 MV tandem accelerator at IOP Bhubaneswar, and assay of prompt gamma rays was carried out using a 60% relative efficiency HPGe detector coupled to MCA. The concentration ratio values of SiO{sub 2}/Al{sub 2}O{sub 3} indicated that pottery samples fell into two major groups, which are in good agreement with their collection areas. Reference materials from IAEA and NIST were analyzed for quantification of Si, Al and Na concentrations as a part of validation as well as application of PIGE method.

  9. Simultaneous determination of Si, Al and Na concentrations by particle induced gamma-ray emission and applications to reference materials and ceramic archaeological artifacts

    Science.gov (United States)

    Dasari, K. B.; Chhillar, S.; Acharya, R.; Ray, D. K.; Behera, A.; Lakshmana Das, N.; Pujari, P. K.

    2014-11-01

    A particle induced gamma ray emission (PIGE) method using 4 MeV proton beam was standardized for simultaneous determination of Si, Al and Na concentrations and has been applied for non-destructive analysis of several reference materials and archaeological clay pottery samples. Current normalized count rates of gamma-rays for the three elements listed above were obtained by an in situ method using Li as internal standard. The paper presents application of the in situ current normalized PIGE method for grouping study of 39 clay potteries, obtained from Rajasthan and Andhra Pradesh states of India. Grouping of artifacts was carried out using the ratios of SiO2 to Al2O3 concentrations, due to their non volatile nature. Powder samples and elemental standards in pellet forms (cellulose matrix) were irradiated using the 4 MeV proton beam (∼10 nA) from the 3 MV tandem accelerator at IOP Bhubaneswar, and assay of prompt gamma rays was carried out using a 60% relative efficiency HPGe detector coupled to MCA. The concentration ratio values of SiO2/Al2O3 indicated that pottery samples fell into two major groups, which are in good agreement with their collection areas. Reference materials from IAEA and NIST were analyzed for quantification of Si, Al and Na concentrations as a part of validation as well as application of PIGE method.

  10. SiC颗粒增强铁基合金复合涂层的组织%Microstructure of SiC particles reinforced Fe-based alloy composite coating

    Institute of Scientific and Technical Information of China (English)

    宋自力; 杜晓东; 李连颖; 王家庆; 叶诚

    2011-01-01

    采用等离子堆焊—SiC后送粉技术制备了SiC颗粒增强铁基合金复合涂层,利用扫描电子显微镜(SEM)、X射线衍射仪(XRD)和能谱仪(EDS)对涂层的显微组织、相组成和元素分布进行了观察和测试。试验结果表明:SiC分布于马氏体基体上,原始形态保持完好,没有发生明显溶解,复合效果较好。SiC与基体界面层由预覆层、近基体区和絮状区构成。SiC边缘为CrSi2、CrSi3;近基体区耐腐蚀性相对基体较强,组织难以显示;絮状区由大量(Fe,Cr)7 C3、(Fe,Cr)23 C6碳化物和α-(Fe,Cr)固溶体组成。%Iron-based alloy coating reinforced by precoated SiC particles was prepared by plasma surfacing process with SiC back-feeding model.SEM,XRD and EDS were used to analyse microstructure,phases and elemental distribution of the coating.The results show that the precoated SiC particles were not dissolved significantly.They retained original shape in martensitic matrix.The interface layer between SiC particles and the matrix can be divided into precoated film,near-matrix region and cotton-like region.The precoated film contains CrSi2 and CrSi3.The microstructure in the near-matrix region isn't easy to be indentified because of its excellent corrosion resistance.Whereas,the microstructure of the cotton-like region can be seen obviously by SEM,which is consists of α-(Fe,Cr) solid solution and a large amount of(Fe,Cr)7C3 and(Fe,Cr)23C6 carbides dispersing between α-(Fe,Cr) phase.

  11. Effect of Surface Treatments on Leakage of Zirconium Oxide Ceramics

    OpenAIRE

    Göknil Alkan Demetoğlu; Mustafa Zortuk

    2016-01-01

    Objective: The aim of this pilot study was to compare the effects of pretreatments on leakage of zirconia ceramics. Materials and Methods: The speciments divided into 6 groups that were subsequently treated as follows: group 1, no treatment (control); group 2, the ceramic surfaces were airborne-particle abraded with 110 μm aluminum-oxide (Al2O3) particles; group 3, after abrasion of the surfaces with 110 μm Al2O3 particles, silica coating using 30 μm (Al2O3) particles modified by silica (r...

  12. 粒径对K2Ti6O13大孔陶瓷的制备及性能影响%Effect of particle size of whiskers on preparation and properties of macroporous K2Ti6O13 ceramics

    Institute of Scientific and Technical Information of China (English)

    杨祝红; 黄大华; 陈闪山; 仇龙云; 蒙萌; 陆小华; 冯新

    2012-01-01

    The K2Ti6O13 macroporous ceramics were prepared by the dry pressing method with raw materials of K2Ti6O13 whiskers, K2CO3 and TiO2 powers, and the pore structure was controlled by changing the length of K2Ti6O13 whiskers and using accumulation of whiskers with different sizes. The relationship among particle size, ratios of whiskers with different particle sizes and properties of permeability and bending strength of porous K2Ti6O13 ceramics were investigated. The results showed that the bulk density and bending strength of K2Ti6O13 porous ceramics increased with the decrease of particle size of KzTi6O13 whiskers, while the behavior of porosity and permeability was the opposite. When K2Ti6O13 porous ceramics were prepared by using accumulation of K2Ti6O13 whiskers with different sizes whose length was D50 = 7. 50 μm and 1. 60 /μm, the corresponding mass ratio was 3 : 1, the framework ofK2Ti6Oi3 ceramics were connected with the long whiskers and the medium or small particles. The K2Ti6O13 ceramics exhibited optimal properties as follows: bending strength of 42. 8±0. 2 Mpa, pure water flux of 2366 L · M-2 · H-1 · Mpa-1 and open porosity of 36.4%, respectively. The performance of K2Ti6O13 porous ceramics prepared from whiskers with different sizes was better than that of ceramics with uniform whiskers in terms of permeability and bending strength. This material showed excellent potential in the area of molecular sieve membrane.%以K2Ti6O13晶须、K2CO3和TiO2为原料,通过调变K2Ti6O13晶须的粒径,采用不同尺寸晶须间的混合,制备了孔结构可调的K2Ti6O13大孔陶瓷,考察了陶瓷的纯水通量和机械强度与K2Ti6O13晶须粒径及不同尺寸晶须间的配比关系.研究结果表明,随着K2Ti6O13晶须粒径的减小,K2Ti6O13陶瓷体积密度增大,开孔率和纯水通量随之减小,机械强度逐渐升高.当采用中位粒径为7.50 μm和1.60 μm的K2Ti6O13晶须以质量比为3∶1的比例为原料时,陶瓷物料间形

  13. Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials

    Science.gov (United States)

    Jordan, William

    1998-01-01

    Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

  14. Crystallization of high-strength fine-sized leucite glass-ceramics.

    Science.gov (United States)

    Chen, X; Chadwick, T C; Wilson, R M; Hill, R; Cattell, M J

    2010-12-01

    Manufacturing of leucite glass-ceramics often leads to materials with inhomogeneous microstructures. Crystal-glass thermal mismatches which produce microcracking around larger crystals-agglomerates are associated with reduced mechanical properties. The hypotheses were that fine (ceramics were characterized by XRD, SEM, and Dilatometry. Experimental (A, M1A and M2A) and commercial glass-ceramics were tested by the BFS test. Experimental glass-ceramics showed an increased leucite crystal number and decreased crystal size with glass particle size reduction. Leucite glass-ceramics (ceramics M1A and M2A had higher mean BFS and characteristic strength than the IPS Empress Esthetic glass-ceramic (p ceramics were synthesized and produced high mean BFS.

  15. Sewage sludge ash characteristics and potential for use in bricks, tiles and glass ceramics.

    Science.gov (United States)

    Lynn, Ciarán J; Dhir, Ravindra K; Ghataora, Gurmel S

    2016-01-01

    The characteristics of sewage sludge ash (SSA) and its use in ceramic applications pertaining to bricks, tiles and glass ceramics have been assessed using the globally published literature in the English medium. It is shown that SSA possesses similar chemical characteristics to established ceramic materials and under heat treatment achieves the targeted densification, strength increases and absorption reductions. In brick and tile applications, technical requirements relating to strength, absorption and durability are achievable, with merely manageable performance reductions with SSA as a partial clay replacement. Fluxing properties of SSA facilitate lower firing temperatures during ceramics production, although reductions in mix plasticity leads to higher forming water requirements. SSA glass ceramics attained strengths in excess of natural materials such as granite and marble and displayed strong durability properties. The thermal treatment and nature of ceramic products also effectively restricted heavy metal leaching to low levels. Case studies, predominantly in bricks applications, reinforce confidence in the material with suitable technical performances achieved in practical conditions.

  16. Analysis of interface interaction and tensile properties of CaCO3 nano particle reinforced PVC composites%纳米CaCO3增韧聚氯乙烯复合材料的界面作用和拉伸性能探析

    Institute of Scientific and Technical Information of China (English)

    邓渊林

    2015-01-01

    with the development of the continued ascent speed in our country in the field of composite materials and composite gradually,has been more and more research of nano CaCO3 particle reinforced PVC composites.This paper expounded through the interface function of CaCO3 nano particle reinforced PVC composites,tensile properties of nano CaCO3 particle reinforced PVC composites are analyzed.%随着我国复合材料领域发展速度的持续提升和复合材料研究的逐渐深入,纳米CaCO3增韧聚氯乙烯复合材料得到了越来越多的研究。本文通过对纳米CaCO3增韧聚氯乙烯复合材料的界面作用进行阐述,对纳米CaCO3增韧聚氯乙烯复合材料的拉伸性能进行了分析。

  17. A review of ceramic bearing materials in total joint arthroplasty.

    Science.gov (United States)

    Bal, B S; Garino, J; Ries, M; Rahaman, M N

    2007-01-01

    Bearings made of ceramics have ultra-low wear properties that make them suitable for total hip arthroplasty (THA) and total knee arthroplasty (TKA). When compared to cobalt chrome (CoCr)-on-polyethylene (PE) articulations, ceramics offer drastic reductions in bearing wear rates. Lower wear rates result in fewer wear particles produced by the articulating surfaces. In theory, this should reduce the risk of periprosthetic osteolysis and premature implant loosening, thereby contributing to the longevity of total joints. In addition to ceramics, other alternative bearing couples, such as highly cross-linked PE (XLPE) and metal-on-metal also offer less wear than CoCr-on-PE articulations in total joint arthroplasty. Alumina and zirconia ceramics are familiar to orthopaedic surgeons since both materials have been used in total joints for several decades. While not new in Europe, alumina-on-alumina ceramic total hips have only recently become available for widespread use in the United States from various orthopaedic implant manufacturers. As the search for the ideal total joint bearing material continues, composite materials of existing ceramics, metal-on-ceramic articulations, and new ceramic technologies will offer more choices to the arthroplasty surgeon. The objective of this paper is to present an overview of material properties, clinical applications, evolution, and limitations of ceramic materials that are of interest to the arthroplasty surgeon.

  18. The friction and wear of ceramic/ceramic and ceramic/metal combinations in sliding contact

    Science.gov (United States)

    Sliney, Harold E.; Dellacorte, Christopher

    1994-01-01

    The tribological characteristics of ceramics sliding on ceramics are compared to those of ceramics sliding on a nickel-based turbine alloy. The friction and wear of oxide ceramics and silicon-based ceramics in air at temperatures from room ambient to 900 C (in a few cases to 1200 C) were measured for a hemispherically-tipped pin on a flat sliding contact geometry. In general, especially at high temperature, friction and wear were lower for ceramic/metal combinations than for ceramic/ceramic combinations. The better tribological performance for ceramic/metal combinations is attributed primarily to the lubricious nature of the oxidized surface of the metal.

  19. Partial Planning Reinforcement Learning

    Science.gov (United States)

    2012-08-31

    This project explored several problems in the areas of reinforcement learning , probabilistic planning, and transfer learning. In particular, it...studied Bayesian Optimization for model-based and model-free reinforcement learning , transfer in the context of model-free reinforcement learning based on

  20. Variable Resolution Reinforcement Learning.

    Science.gov (United States)

    1995-04-01

    Can reinforcement learning ever become a practical method for real control problems? This paper begins by reviewing three reinforcement learning algorithms... reinforcement learning . In addition to exploring state space, and developing a control policy to achieve a task, partigame also learns a kd-tree partitioning of

  1. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  2. Study on Wear Properties of Ti(C,N) Particle Reinforced Fe-based Composites%Ti(C,N)颗粒增强铁基复合材料磨损性能的研究

    Institute of Scientific and Technical Information of China (English)

    苏广才; 张修海; 林定富; 韦书建; 黄思娟; 陈锡广

    2013-01-01

    以45钢、钛铁、生铁等为主要原料,在大气环境下、利用中频感应电炉、通过添加含氮附加物、采用原位反应铸造法制备了Ti(C,N)颗粒增强铁基复合材料.研究了所制备复合材料的油润滑摩擦磨损性能、干摩擦磨损性能以及冲击磨料磨损性能.结果表明,在有润滑和无润滑条件下的干摩擦,复合材料的耐磨性能都远大于正火45钢;在中、低冲击工况下,复合材料磨料磨损性能优于高锰钢和高铬铸铁.%Taking 45 steel, titanium iron, pig iron as main raw material, in the atmospheric environment, Ti (C,N) particles reinforced Fe-based composite was prepared by in-situ reaction casting. And the friction and wear properties in the conditions of oil lubrication and dry friction, and the impact abrasive wear resistance of the composite were studied. The results show that the friction and wear properties of the composites are much larger than normalizing 45 steel under lubricated and non-lubricated conditions; the abrasive wear resistance of the composite is better than the high manganese steel and high chromium cast iron in the middle and low-impact conditions.

  3. Microstructure and Microhardness of TiC Particles Reinforced Coating In-situ Deposited on Titanium Alloy Surface by Electrospark Process%钛合金表面电火花原位沉积TiC颗粒强化层的组织与硬度

    Institute of Scientific and Technical Information of China (English)

    王忠英; 庞永平; 王坤

    2012-01-01

    以石墨为电极,采用电火花沉积工艺在BT20钛合金表面沉积了TiC颗粒得到了强化层,并对该强化层的组织和硬度进行了研究。结果表明:强化层分布不连续,厚度也不均匀,最厚处可达30μm,最薄处还不到10μm;强化层中TiC颗粒的分布不均匀,大量TiC聚集于强化层表面,内部很少,这使得强化层表面硬度达到了基体的5倍以上。%Taking the graphite as electrode, TiC particles were deposited on BT20 titanium alloy surface by eletrospark processing to form a reinforced coating. The mierostructure and microhardness of the coating were studied. The results show that the coating was discontinuous and uneven with the thickness of 10--30μa. The distribution of TiC particles in the reinforced coating was non-uniform, most of TiC existed on the reinforced coating surface and a little inside of the reinforced coating, which made the microhardness of the reinforced coating 4 times higher than that of the titanium alloy substrate.

  4. Structural Ceramic Composites for Nuclear Applications

    Energy Technology Data Exchange (ETDEWEB)

    William Windes; P.A. Lessing; Y. Katoh; L. L. Snead; E. Lara-Curzio; J. Klett; C. Henager, Jr.; R. J. Shinavski

    2005-08-01

    A research program has been established to investigate fiber reinforced ceramic composites to be used as control rod components within a Very High Temperature Reactor. Two candidate systems have been identified, carbon fiber reinforced carbon (Cf/C) and silicon carbide fiber reinforced silicon carbide (SiCf/SiC) composites. Initial irradiation stability studies to determine the maximum dose for each composite type have been initiated within the High Flux Isotope Reactor at Oak Ridge National Laboratory. Test samples exposed to 10 dpa irradiation dose have been completed with future samples to dose levels of 20 and 30 dpa scheduled for completion in following years. Mechanical and environmental testing is being conducted concurrently at the Idaho National Laboratory and at Pacific Northwest National Laboratory. High temperature test equipment, testing methodologies, and test samples for high temperature (up to 1600º C) tensile strength and long duration creep studies have been established. Specific attention was paid to the architectural fiber preform design as well as the materials used in construction of the composites. Actual testing of both tubular and flat, "dog-bone" shaped tensile composite specimens will begin next year. Since there is no precedence for using ceramic composites within a nuclear reactor, ASTM standard test procedures will be established from these mechanical and environmental tests. Close collaborations between the U.S. national laboratories and international collaborators (i.e. France and Japan) are being forged to establish both national and international test standards to be used to qualify ceramic composites for nuclear reactor applications.

  5. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  6. Ceramic fragments and metal-free full crowns: a conservative esthetic option for closing diastemas and rehabilitating smiles.

    Science.gov (United States)

    Miranda, M E; Olivieri, K A; Rigolin, F J; Basting, R T

    2013-01-01

    Dental ceramics make it possible to restore anterior teeth that have been esthetically compromised, presenting a high resistance to wear, biocompatibility, color stability, and low thermal conductivity. The development of different types of ceramic and techniques for adhesive cementation have made it possible to produce more conservative restorations without involving the healthy dental structure and with minimally invasive preparation, such as the bonding of ceramic fragments. The purpose of this article is to describe a clinical case in which diastemas were closed by using nanofluorapatite ceramic (e.max Ceram, Ivoclar-Vivadent) fragments on teeth 7 and 10 with minimal tooth preparation and metal-free ceramic crowns (e-max Ceram) reinforced with zirconia copings through a computer-aided design/computer-aided manufacturing system (Lava, 3M-ESPE) on teeth 8 and 9.

  7. Ceramic laser materials

    Science.gov (United States)

    Ikesue, Akio; Aung, Yan Lin

    2008-12-01

    The word 'ceramics' is derived from the Greek keramos, meaning pottery and porcelain. The opaque and translucent cement and clay often used in tableware are not appropriate for optical applications because of the high content of optical scattering sources, that is, defects. Recently, scientists have shown that by eliminating the defects, a new, refined ceramic material - polycrystalline ceramic - can be produced. This advanced ceramic material offers practical laser generation and is anticipated to be a highly attractive alternative to conventional glass and single-crystal laser technologies in the future. Here we review the history of the development of ceramic lasers, the principle of laser generation based on this material, some typical results achieved with ceramic lasers so far, and discuss the potential future outlook for the field.

  8. Effect of polyurethane (PU) - bioactive glass (BG) ratio on the development of BG reinforced PU scaffold

    Science.gov (United States)

    Lip, Lim Weng; Abdullah, Tuti Katrina; Zubir, Syazana Ahmad

    2016-12-01

    Nowadays, variety of biomaterials may be used to produce implanted scaffolds such as metal-based, ceramic-based and polymer-based materials. In this study, porous bioactive glass (BG) reinforced polyurethane (PU) composite scaffolds with different PU:BG mass ratio (10 to 40 wt%) were fabricated as a potential candidate for synthetic bone graft. The PU-BG scaffolds were prepared using solvent casting combined with salt leaching (SCPL) method and were subjected to several characterizations including fourier transform infra-red (FTIR) spectroscopy, scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDX). FTIR spectrum showed the trace of BG particles in the PU-BG scaffolds with high concentration of BG (30 and 40 wt%). EDX confirmed that the white particles in the PU-BG scaffold as observed via SEM micrograph were BG particles. A slightly round and irregular pore structures were observed for the PU-BG scaffolds prepared in this study. More homogeneous pore structures were observed as the amount of BG in the PU-BG scaffold is increased. The overall pore size for all scaffolds was in the range of 130 to 400 µm which is suitable for the growth of bone tissue.

  9. Rheocasting a Zn-Al composite reinforced with coke dust

    Science.gov (United States)

    Madroñero, A.; Cruz, J.; Foruria, C.; Coleto, J.

    1997-01-01

    This article details research conducted to establish the optimum parameters needed to rheocast a zinc-aluminum alloy reinforced with coke-dust particles. Based on the experiments, a composite with a 10 vol.% coke-particulate reinforcement was found to exhibit good metallurgical quality (e.g., low porosity and the absence of clustering) in the final product.

  10. Ceramic Matrix Composites Performances Under High Gamma Radiation Doses

    Science.gov (United States)

    Cemmi, A.; Baccaro, S.; Fiore, S.; Gislon, P.; Serra, E.; Fassina, S.; Ferrari, E.; Ghisolfi, E.

    2014-06-01

    Ceramic matrix composites reinforced by continuous ceramic fibers (CMCs) represent a class of advanced materials developed for applications in automotive, aerospace, nuclear fusion reactors and in other specific systems for harsh environments. In the present work, the silicon carbide/silicon carbide (SiCf/SiC) composites, manufactured by Chemical Vapour Infiltration process at FN S.p.A. plant, have been evaluated in term of gamma radiation hardness at three different absorbed doses (up to around 3MGy). Samples behavior has been investigated before and after irradiation by means of mechanical tests (flexural strength) and by surface and structural analyses (X-ray diffraction, SEM, FTIR-ATR, EPR).

  11. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  12. Refractory ceramic fibers activate alveolar macrophage eicosanoid and cytokine release.

    Science.gov (United States)

    Leikauf, G D; Fink, S P; Miller, M L; Lockey, J E; Driscoll, K E

    1995-01-01

    Refractory ceramic fiber has been developed for industrial processes requiring materials with high thermal and mechanical stability. To evaluate the biological activity of this fiber, rat alveolar macrophages were exposed for < or = 24 h to 0-1,000 micrograms/ml of refractory ceramic fiber, crocidolite asbestos, silica (fibrogenic particles), or titanium dioxide (a nonfibrogenic particle), and eicosanoid, tumor necrosis factor-alpha (TNF), and lactate dehydrogenase release were measured. Particle dimensions were determined by electron microscopy. Radioactivity coeluting with leukotriene B4 (LTB4) and immunoreactive LTB4 and TNF release increased after refractory ceramic fiber and were similar in magnitude after asbestos but less than after silica. For example, the total [3H]eicosanoid release increased 3.9-fold after refractory ceramic fiber, 4.6-fold after asbestos, and 8.7-fold after silica. Refractory ceramic fiber and asbestos also have similar particle dimensions (diameter, length, and surface area). Inasmuch as macrophage-derived LTB4 and TNF are potent mediators in inflammatory events, including migration and activation of neutrophils, these findings suggest that refractory ceramic fiber can activate macrophages in vitro to release mediators relevant to in vivo findings of inflammation and fibrotic lung disease in laboratory animals.

  13. Fabrication of lanthanum doped yttria transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    HUANG YiHua; JIANG DongLiang; ZHANG JingXian; LIN QingLing

    2009-01-01

    Yttria nanocrystalline powder doped with 9% lanthanum was synthesized by co-precipitation method using ammonia for pH adjusting. After calcinations, finer particles with narrow distribution and large surface area were obtained. After dry pressing, samples were sintered at 1500℃-1700℃ for 4 h in vacuum to produce transparent polycrystalline ceramics with uniform grains. Samples with 9 mol%lanthanum were transparent in visible light after being sintered at 1500℃ for 4 h. The grain sizes increased with lanthanum doping compared with those of pure yttria transparent ceramic sintered at the same conditions. Relative density of the transparent ceramic was 99.7%. The in-line transmittance was 73% at 580 nm wavelength after milling and polishing.

  14. Habituation of reinforcer effectiveness

    Directory of Open Access Journals (Sweden)

    David R Lloyd

    2014-01-01

    Full Text Available In this paper we propose an integrative model of habituation of reinforcer effectiveness (HRE that links behavioral and neural based explanations of reinforcement. We argue that habituation of reinforcer effectiveness (HRE is a fundamental property of reinforcing stimuli. Most reinforcement models implicitly suggest that the effectiveness of a reinforcer is stable across repeated presentations. In contrast, an HRE approach predicts decreased effectiveness due to repeated presentation. We argue that repeated presentation of reinforcing stimuli decreases their effectiveness and that these decreases are described by the behavioral characteristics of habituation (McSweeney and Murphy, 2009;Rankin et al., 2009. We describe a neural model that postulates a positive association between dopamine neurotransmission and HRE. We present evidence that stimulant drugs, which artificially increase dopamine neurotransmission, disrupt (slow normally occurring HRE and also provide evidence that stimulant drugs have differential effects on operant responding maintained by reinforcers with rapid vs. slow HRE rates. We hypothesize that abnormal HRE due to genetic and/or environmental factors may underlie some behavioral disorders. For example, recent research indicates that slow-HRE is predictive of obesity. In contrast ADHD may reflect ‘accelerated-HRE’. Consideration of HRE is important for the development of effective reinforcement based treatments. Finally, we point out that most of the reinforcing stimuli that regulate daily behavior are non-consumable environmental/social reinforcers which have rapid-HRE. The almost exclusive use of consumable reinforcers with slow-HRE in pre-clinical studies with animals may have caused the importance of HRE to be overlooked. Further study of reinforcing stimuli with rapid-HRE is needed in order to understand how habituation and reinforcement interact and regulate behavior.

  15. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  16. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  17. Nanocrystalline magnetic alloys and ceramics

    Indian Academy of Sciences (India)

    M Pal; D Chakravorty

    2003-02-01

    Magnetic properties of materials in their nanocrystalline state have assumed significance in recent years because of their potential applications. A number of techniques have been used to prepare nanocrystalline magnetic phases. Melt spinning, high energy ball milling, sputtering, glassceramization and molecular beam epitaxy are some of the physical methods used so far. Among the chemical methods, sol-gel and co-precipitation routes have been found to be convenient. Ultrafine particles of both ferro- and ferrimagnetic systems show superparamagnetic behaviour at room temperature. Coercivity $(H_c)$ and maximum energy product $(BH)_{\\text{max}}$ of the magnetic particles can be changed by controlling their sizes. The present paper reviews all these aspects in the case of nanocrystalline magnetic systems — both metallic and ceramics.

  18. 纳米Al_2O_3颗粒增强新型铜基自润滑复合材料%Nano-Al_2O_3 particle reinforced Cu-based self-lubricating composites

    Institute of Scientific and Technical Information of China (English)

    陈岁元; 刘义杰; 刘常升; 孙桂芳

    2009-01-01

    以Cu-Ni-Y_2O_3-MoS_2-Graphite混合粉为基体, 加入质量分数分别为0%、1%、2%、3%、4%的纳米Al_20_3增强相, 采用粉末冶金方法制备纳米Al_2O_3增强新型铜基自润滑复合材料. 结果表明: 随着铜合金粉末中纳米Al_2O_3颗粒含量的增加, 所制备自润滑复合材料样品的密度下降, 但硬度和压溃强度先上升后下降, 在Al_2O_3含量为2%时硬度从HV 23. 7增加到HV 35. 1, 压溃强度从189 MPa提高到276 MPa. 由石墨和MoS2组成的混合固体自润滑材料的摩擦系数小且稳定, 约0.12. Al_2O_3质量分数为2%的样品磨损量最小, 是未加Al_2O_3试样磨损量的1/7~1/8. 铜基体经过镍、纳米Al_2O_3等弥散颗粒强化和固体润滑相石墨和MoS_2的加入, 所制备的材料已具有一定的自润滑性能.%Taking the mixture powders of Cu-Ni-Y_2O_3-MoS_2-Graphite as the matrix, and adding nano-Al_2O_3 mass fraction of 0%, 1%, 2%, 3% and 4% as the particle ment reinforce phase. Cu-based self-lubricating composite was prepared by powder metallurgy technology. The results show that the density of the samples decreases with increasing the content of nano-Al_2O_3, but the hardness and crushing strength of the samples increase firstly, then decrease. The hardness increas from HV 23. 7 to HV 35. 1 and the crushing strength increases from189 to 276 MPa with the increasing mass frautions of nano-Al_2O_3 from 0% to 2%. Friction coefficient of the materials with the mixture of graphite and MoS_2 is about 0.12. The least wear loss is 1/7~1/8 by contrasting thesample with non-nano-Al_2O_3. The copper-based self-lubricating composites reinforced with Ni and nano-Al_2O_3 by dispersion strengthening, and added with graphite and MoS_2 as solid lubricant, have definite self-lubricating properly.

  19. Centrifugal Infiltration of Porous Ceramic Preforms by the Liquid Al Alloy – Theoretical Background and Experimental Verification

    Directory of Open Access Journals (Sweden)

    Dolata A.J.

    2016-03-01

    Full Text Available The goal of this work is the description of phenomena occurring during centrifugal infiltration of porous ceramic materials by liquid Al alloy. In this method, the pressure required to infiltration of liquid metal into pores of ceramic is generated by centrifugal force. From the beginning it was assumed that the porous ceramic material will create reinforcement layer in specific area of the casting. The forces that influence on the liquid metal during mould centrifugation and heat exchange between ceramic preform and metal alloy within the area of the front of infiltration were considered in the analysis. The paper presents also selected experiment results.

  20. Verification of ceramic structures

    NARCIS (Netherlands)

    Behar-Lafenetre, S.; Cornillon, L.; Rancurel, M.; Graaf, D. de; Hartmann, P.; Coe, G.; Laine, B.

    2012-01-01

    In the framework of the "Mechanical Design and Verification Methodologies for Ceramic Structures" contract [1] awarded by ESA, Thales Alenia Space has investigated literature and practices in affiliated industries to propose a methodological guideline for verification of ceramic spacecraft and instr

  1. Industrial Ceramics: Secondary Schools.

    Science.gov (United States)

    New York City Board of Education, Brooklyn, NY. Bureau of Curriculum Development.

    The expanding use of ceramic products in today's world can be seen in the areas of communications, construction, aerospace, textiles, metallurgy, atomic energy, and electronics. The demands of science have brought ceramics from an art to an industry using mass production and automated processes which requires the services of great numbers as the…

  2. Micromechanical Modelling of Advanced Ceramics with Statistically Representative Synthetic Microstructures

    OpenAIRE

    Alveen, Patricia; McNamara, Declan; Carolan, Declan; et al

    2013-01-01

    Advanced ceramics are a class of material used in extreme conditions, such as high speed turning of aerospace alloys and rock drilling. Their high hardness makes them suitable for these uses, however their lower toughness means that failure due to fracture and chipping is a problem. They are composed of micron-sized particles of a primary hard phase together with either a ceramic or metallic matrix material. A combined experimental-numerical method was used to investigate the role of microstr...

  3. Performance studies of scintillating ceramic samples exposed to ionizing radiation

    CERN Document Server

    Dissertori, G; Nessi-Tedaldi, F; Wallny, R

    2014-01-01

    Scintillating ceramics are a promising, new development for various applications in science and industry. Their application in calorimetry for particle physics experiments is expected to involve an exposure to high levels of ionizing radiation. In this paper, changes in performance have been measured for scintillating ceramic samples of different composition after exposure to penetrating ionizing radiation up to a dose of 38 kGy. 2012 IEEE Nuclear Science Symposium Conference Record

  4. Performance studies of scintillating ceramic samples exposed to ionizing radiation

    CERN Document Server

    Dissertori, G; Nessi-Tedaldi, F; Pauss, F; Wallny, R

    2012-01-01

    Scintillating ceramics are a promising, new development for various applications in science and industry. Their application in calorimetry for particle physics experiments is expected to involve an exposure to high levels of ionizing radiation. In this paper, changes in performance have been measured for scintillating ceramic samples of different composition after exposure to penetrating ionizing radiation up to a dose of 38 kGy.

  5. JPRS Report, Science & Technology, Japan, 28th Ceramics Science Discussion

    Science.gov (United States)

    2007-11-02

    Hiroshi Asakura, Hiroshi Yamamura] .............................. 59 Microstructure, Dielectric Properties of Tungsten Bronze -Type Ceramics [Yoji Ueda...of Strain 60 Microstructure, Dielectric Properties of Tungsten Bronze -Type Ceramics 906C7512 Tokyo SERAMIKKUSU KISO KAGAKU TORONKAI in Japanese 24 Jan...with different microstructures were produced for an oxide of the tungsten bronze type, Ba 0 . 5 Sr 0 . 5 Nb 20 6 , by varying the particle size and

  6. Residual stress and wear resistance of WC particle reinforced Ni-based coating%W C颗粒增强 Ni基涂层的残余应力及耐磨性能

    Institute of Scientific and Technical Information of China (English)

    郭华锋; 李菊丽; 孙涛; 杨海峰

    2014-01-01

    Microstructure of WC particle reinforced Ni-based plasma-sprayed coating was observed by scanning electron microscope (SEM). Surface residual stress of the coating with different WC content and the bonding layer were tested by X -ray diffraction ( XRD) method. Microhardness and wear mechanism of the coating were studied by friction and wear test machine and confocal laser scanning microscope .The results show that the surface residual stress of the coatings are compressive stress and decreased with the increase of WC content .However, residual stress increase with the increase of thickness of coatings and when thickness is 1000 μm, the coating appears delamination failure . The thermal stress is the largest contributive factor to residual stress of the bonding layer .A certain amplitude of compressive stress is beneficial to improve abrasion resistance of the coating .The wear loss of the coating is only about 0.135 times of that of the substrate under the same loading .The wear mechanism of the coating is mainly abrasive wear .%用扫描电子显微镜( SEM)观察了等离子喷涂WC颗粒增强Ni涂层的显微结构,用X射线衍射法( XRD)测试了不同WC含量下涂层及粘结层表面残余应力,利用摩擦磨损试验机和共聚焦激光扫描显微镜研究了涂层的磨损机制。结果表明:涂层表面残余应力为压应力,且随着WC含量的增加先增大后减小,随着涂层厚度的增加而增大,厚度为1000μm时出现分层失效,热应力对粘结层残余应力的贡献最大。一定幅值的压应力有利于涂层耐磨性的提高,同载荷下磨损量仅为基体的0.135倍,涂层磨损机制主要为磨粒磨损。

  7. Bond strength of resin cements to leucitereinforced ceramics

    Directory of Open Access Journals (Sweden)

    Rubens Nazareno Garcia

    2012-06-01

    Full Text Available Objective: The aim of this study was to evaluate the shear bond strength (SBS of two resin cements to four leucite-reinforced ceramics. Material and methods: Forty ceramic blocks (4 mm wide, 14 mm length and 2 mm thick were used and the samples abraded with aluminum oxide (90 µm. The samples were divided into eight groups (n = 5. Two resin cements (conventional RelyX ARC and self-adhesive RelyX U100 – 3M ESPE were bonded to Creapress (CRE-Creation/Klema, Finesse All-Ceramic (FIN-Dentsply/ Ceramco, IPS Empress Esthetic (IEE-Ivoclar Vivadent and Vita PM9 (PM9-Vita. For all groups and in each ceramic block, after application of 10% hydrofluoric acid and silanation, three Tygon tubings were positioned over the ceramics, which were filled in with the resin cements (light-cure for 40 s. The tubings were removed to expose the specimens in format of cylinders (area: 0.38 mm2 and samples were stored in relative humidity at 24±2 °C for one week. After this period, each sample was attached to testing machine and the specimens were submitted to shear bond test (applied at the base of the specimen/cement cylinder with a thin wire/0.2 mm at speed of 0.5 mm/ min, until failure. The results were analyzed by two-way ANOVA (resin cements and ceramic systems and Tukey test (p<0.05. Results: The means (SD were (in MPa: ARC + CRE = 32.1±4.3; ARC + FIN = 28.3±3.7; ARC + IEE = 25.9±4.4; ARC + PM9 = 22.2±2.1; U100 + CRE = 38.0±5.2; U100 + FIN = 36.9±2.8; U100 + IEE = 38.4±2.9; U100 + PM9 = 34.3 ±7.3. U100 showed higher SBS to ceramics than ARC. U100 had higher SBS when applied on IEE ceramic than on PM9. For ARC, SBS obtained with CRE was higher than with IEE and PM9. Conclusion: RelyX U100 can provide higher SBS to leucite-reinforced ceramics than conventional resin cement. The resin cements applied on the PM9 ceramic surface resulted in lower SBS.

  8. Reinforcement Learning: A Tutorial.

    Science.gov (United States)

    1997-01-01

    The purpose of this tutorial is to provide an introduction to reinforcement learning (RL) at a level easily understood by students and researchers in...provides a simple example to develop intuition of the underlying dynamic programming mechanism. In Section (2) the parts of a reinforcement learning problem... reinforcement learning algorithms. These include TD(lambda) and both the residual and direct forms of value iteration, Q-learning, and advantage learning

  9. Mechanically reinforced glass beams

    DEFF Research Database (Denmark)

    Nielsen, Jens Henrik; Olesen, John Forbes

    2007-01-01

    to breakage without any warning or ductility, which can be catastrophic if no precautions are taken. One aspect of this issue is treated here by looking at the possibility of mechanically reinforcing glass beams in order to obtain ductile failure for such a structural component. A mechanically reinforced...... the mechanical behavior of the beam is explained. Finally, some design criterions for reinforced glass beams are discussed....

  10. 多孔陶瓷粒子电极电催化氧化降解2-氨基吡啶%Degradation of 2-aminopyridine with porous ceramic particle electrodes by electrocatalytic oxidation

    Institute of Scientific and Technical Information of China (English)

    李明; 梁雪梅; 潘珍; 殷杰; 孟勇; 尹笃林

    2014-01-01

    采用以CuO-ZnO/多孔陶瓷粒子电极构建的三维电催化氧化反应器降解2-氨基吡啶,考察了初始pH值、槽电压、电解质投加量和曝气流速对降解效果的影响和反应的电流效率,并通过检测2-氨基吡啶降解过程中几种含氮产物,分析了2-氨基吡啶的降解过程。结果表明:酸性条件和碱性条件比中性条件更有利于2-氨基吡啶的降解,在初始pH值为8.4、槽电压为15 V、支持电解质用量为30 g/L、曝气流速为40 L/h的条件下,处理150 min,2-氨基吡啶和COD的去除率可分别达到83.98%和74.44%,粒子电极可以显著提高电流效率。2-氨基吡啶降解过程分析表明:在电催化条件下,N2和 NO3--N是2-氨基吡啶主要含氮矿化产物,且2-氨基吡啶的开环转化和矿化可以同步进行。%The 2-aminopyridine was treated by three-phase electrocatalytic oxidation reactor in which CuO-ZnO/porous ceramic was used as particle electrodes. This paper investigated the effects of operating parameters included the initial pH,cell voltage,amount of electrolyte and aeration intensity values on 2-aminopyridine removal and current efficiency of the reaction. The degradation process of 2-aminopyridine was studied by analysis of some nitrogen-containing products. Acidic and alkaline conditions showed a higher efficiency than the neutral condition for 2-aminopyridine degradation. When the initial pH was at 8.4,the cell voltage was at 15 V,the amount of electrolyte was at 30 g/L and the aeration intensity was at 40L/h,the 2-aminopyridine and COD degradation rate reached 83.98% and 74.44% after 150min.The results also demonstrated that particle electrodes can significantly improve the current efficiency. The analysis results from the degradation process of 2-aminopyridine indicated that N2 and NO3--N were the main mineralization product of nitrogen,and the destroying of pyridine ring and mineralization can be carried out simultaneously.

  11. Influence of resin cement shade on the color and translucency of ceramic veneers

    Science.gov (United States)

    HERNANDES, Daiana Kelly Lopes; ARRAIS, Cesar Augusto Galvão; de LIMA, Erick; CESAR, Paulo Francisco; RODRIGUES, José Augusto

    2016-01-01

    ABSTRACT Objective This in vitro study evaluated the effect of two different shades of resin cement (RC- A1 and A3) layer on color change, translucency parameter (TP), and chroma of low (LT) and high (HT) translucent reinforced lithium disilicate ceramic laminates. Material and Methods One dual-cured RC (Variolink II, A1- and A3-shade, Ivoclar Vivadent) was applied to 1-mm thick ceramic discs to create thin RC films (100 µm thick) under the ceramics. The RC was exposed to light from a LED curing unit. Color change (ΔE) of ceramic discs was measured according to CIEL*a*b* system with a standard illuminant D65 in reflectance mode in a spectrophotometer, operating in the light range of 360-740 nm, equipped with an integrating sphere. The color difference between black (B) and white (W) background readings was used for TP analysis, while chroma was calculated by the formula C* ab=(a*2+b*2)½. ΔE of 3.3 was set as the threshold of clinically unacceptable. The results were evaluated by two-way ANOVA followed by Tukey's post hoc test. Results HT ceramics showed higher ΔE and higher TP than LT ceramics. A3-shade RC promoted higher ΔE than A1-shade cement, regardless of the ceramic translucency. No significant difference in TP was noted between ceramic discs with A1- and those with A3-shade cement. Ceramic with underlying RC showed lower TP than discs without RC. HT ceramics showed lower chroma than LT ceramics, regardless of the resin cement shade. The presence of A3-shade RC resulted in higher chroma than the presence of A1-shade RC. Conclusions Darker underlying RC layer promoted more pronounced changes in ceramic translucency, chroma, and shade of high translucent ceramic veneers. These differences may not be clinically differentiable. PMID:27556211

  12. Influence of resin cement shade on the color and translucency of ceramic veneers

    Directory of Open Access Journals (Sweden)

    Daiana Kelly Lopes HERNANDES

    Full Text Available ABSTRACT Objective This in vitro study evaluated the effect of two different shades of resin cement (RC- A1 and A3 layer on color change, translucency parameter (TP, and chroma of low (LT and high (HT translucent reinforced lithium disilicate ceramic laminates. Material and Methods One dual-cured RC (Variolink II, A1- and A3-shade, Ivoclar Vivadent was applied to 1-mm thick ceramic discs to create thin RC films (100 µm thick under the ceramics. The RC was exposed to light from a LED curing unit. Color change (ΔE of ceramic discs was measured according to CIEL*a*b* system with a standard illuminant D65 in reflectance mode in a spectrophotometer, operating in the light range of 360-740 nm, equipped with an integrating sphere. The color difference between black (B and white (W background readings was used for TP analysis, while chroma was calculated by the formula C*ab=(a*2+b*2½. ΔE of 3.3 was set as the threshold of clinically unacceptable. The results were evaluated by two-way ANOVA followed by Tukey's post hoc test. Results HT ceramics showed higher ΔE and higher TP than LT ceramics. A3-shade RC promoted higher ΔE than A1-shade cement, regardless of the ceramic translucency. No significant difference in TP was noted between ceramic discs with A1- and those with A3-shade cement. Ceramic with underlying RC showed lower TP than discs without RC. HT ceramics showed lower chroma than LT ceramics, regardless of the resin cement shade. The presence of A3-shade RC resulted in higher chroma than the presence of A1-shade RC. Conclusions Darker underlying RC layer promoted more pronounced changes in ceramic translucency, chroma, and shade of high translucent ceramic veneers. These differences may not be clinically differentiable.

  13. Fabrication and characterization of spark plasma sintered Ce:LuAG ceramic for scintillation application

    Science.gov (United States)

    Kumar, S. Arun; Senthilselvan, J.

    2016-05-01

    Rare earth Cerium doped Lutetium Aluminum Garnet (Ce:LuAG) ceramics are widely used as phosphor material in medical imaging and high-energy physics. Due to its technological importance, an attempt has been made to fabricate Ce:LuAG ceramics by using spark plasma sintering (SPS) technique. XRD patterns of SPS sintered Ce:LuAG ceramics reveals a mixed LuAG and CeO2 (antisite defect) phases. The microstructures of SPS sintered Ce:LuAG ceramics shows limited densification, inappropriate compaction of particles and existence of residual pores, voids between the grain boundaries affects the transparency of Ce:LuAG ceramics. Relative density and hardness of post sintered Ce:LuAG ceramic is also determined. The effect of Ce3+ doping concentration and sintering temperature on optical luminescence behavior of Ce:LuAG ceramic is presented.

  14. Minimal compliance design for metal–ceramic composites with lamellar microstructures

    DEFF Research Database (Denmark)

    Piat, R.; Sinchuk, Y.; Vasoya, M.;

    2011-01-01

    . Micromechanical models are applied for the calculation of the effective elastic properties of the composites. Optimized local lamella orientations and ceramic contents are calculated, and the difference between the initial (specimen with constant ceramic content and orientation) and the optimized designs......Metal–ceramic composites produced by melt infiltration of ceramic preforms are studied in an optimal design context. The ceramic preforms are manufactured through a process of freeze-casting of Al2O3 particle suspension. The microstructure of these composites can be presented as distributions...... of lamellar domains. With local ceramic volume fraction and lamella orientation chosen as the design variables, a minimum compliance optimization problem is solved based on topology optimization and finite element methods for metal–ceramic samples with different geometries and boundary conditions...

  15. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  16. Reinforcement of Conducting Silver-based Materials

    Directory of Open Access Journals (Sweden)

    Heike JUNG

    2014-09-01

    Full Text Available Silver is a well-known material in the field of contact materials because of its high electrical and thermal conductivity. However, due to its bad mechanical and switching properties, silver alloys or reinforcements of the ductile silver matrix are required. Different reinforcements, e. g. tungsten, tungsten carbide, nickel, cadmium oxide or tin oxide, are used in different sectors of switches. To reach an optimal distribution of these reinforcements, various manufacturing techniques (e. g. powder blending, preform infiltration, wet-chemical methods, internal oxidation are being used for the production of these contact materials. Each of these manufacturing routes offers different advantages and disadvantages. The mechanical alloying process displays a successful and efficient method to produce particle-reinforced metal-matrix composite powders. This contribution presents the obtained fine disperse microstructure of tungsten-particle-reinforced silver composite powders produced by the mechanical alloying process and displays this technique as possible route to provide feedstock powders for subsequent consolidation processes. DOI: http://dx.doi.org/10.5755/j01.ms.20.3.4889

  17. Ceramics As Materials Of Construction

    OpenAIRE

    Zaki, A.; Eteiba, M. B.; Abdelmonem, N.M.

    1988-01-01

    This paper attempts to review the limitations for using the important ceramics in contact with corrosive media. Different types of ceramics are included. Corrosion properties of ceramics and their electrical properties are mentioned. Recommendations are suggested for using ceramics in different media.

  18. Storing Waste in Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, W L; Sickafus, K

    2004-07-20

    form is designed, the atomic environment of the radionuclides is chosen to maximize chemical durability. Elements such as zirconium and phosphorus can be included in the waste form that react with and make some radionuclides less soluble and therefore less likely to be released. The long-term performance assessment of radionuclide containment requires the development of models for each part of the barrier system. It is almost certainly easier to model the corrosion and alteration of waste forms than it is to develop coupled hydrologic, chemical, and geophysical models of radionuclide transport away from a repository. Therefore, much time and effort has been spent optimizing the chemical durability of both glass and ceramic waste forms for radionuclide containment. This has not been an easy task. Three problems in particular posed the greatest challenges. The first is that radionuclides decay, transmuting into daughter elements that may have different chemical properties. These new elements might degrade the existing mineral by making it unstable. A good waste form that works well for uranium may work poorly for lead, its final decay product. The second problem is that the radioactive decay itself damages the solid over time. Radioactive decay is an energetic process in which ejected particles and the recoiling nucleus disrupt the surrounding atoms. A single alpha-decay event can displace thousands of atoms in the surrounding volume. We know from laboratory measurements that radionuclides are more easily released from radiation-damaged structures than from materials that do not sustain radiation damage. The third problem is that radioactive waste, particularly the high level waste from reprocessing of spent nuclear fuel to extract plutonium and uranium, contains a variety of elements with widely varying chemistry. The waste form must incorporate the radionuclides, as well as non-radioactive elements such as silicon and sodium that are present in the waste stream as a

  19. Influence of resin cement shade on the color and translucency of ceramic veneers

    OpenAIRE

    Daiana Kelly Lopes HERNANDES; ARRAIS,Cesar Augusto Galvão; LIMA, Erick; Paulo Francisco CESAR; Rodrigues,José Augusto

    2016-01-01

    ABSTRACT Objective This in vitro study evaluated the effect of two different shades of resin cement (RC- A1 and A3) layer on color change, translucency parameter (TP), and chroma of low (LT) and high (HT) translucent reinforced lithium disilicate ceramic laminates. Material and Methods One dual-cured RC (Variolink II, A1- and A3-shade, Ivoclar Vivadent) was applied to 1-mm thick ceramic discs to create thin RC films (100 µm thick) under the ceramics. The RC was exposed to light from a LED...

  20. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications

    OpenAIRE

    Dassios, Konstantinos G.; Evangelos Z. Kordatos; Dimitrios G. Aggelis; Matikas, Theodore E.

    2013-01-01

    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specificall...