Ceramic membranes with mixed conductivity and their application

International Nuclear Information System (INIS)

Kozhevnikov, V L; Leonidov, I A; Patrakeev, M V

2013-01-01

Data on the catalytic reactors with ceramic membranes possessing mixed oxygen ion and electronic conductivity that make it possible to integrate the processes of oxygen separation and oxidation are analyzed and generalized. The development of this approach is of interest for the design of energy efficient and environmentally friendly processes for processing natural gas and other raw materials. The general issues concerning the primary processing of light alkanes in reactors with oxygen separating membranes are expounded and general demands to the membrane materials are discussed. Particular attention is paid to the process of oxidative conversion of methane to synthesis gas. The bibliography includes 110 references

Precursors-Derived Ceramic Membranes for High-Temperature Separation of Hydrogen

OpenAIRE

Yuji, Iwamoto

2007-01-01

This review describes recent progress in the development of hydrogen-permselective ceramic membranes derived from organometallic precursors. Microstructure and gas transport property of microporous amorphous silica-based membranes are briefly described. Then, high-temperature hydrogen permselectivity, hydrothermal stability as well as hydrogen/steam selectivity of the amorphous silica-based membranes are discussed from a viewpoint of application to membrane reactors for conversion enhancement...

Hydrogen amplification of coke oven gas by reforming of methane in a ceramic membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yuwen; Li, Qian; Shen, Peijun; Liu, Yong; Yang, Zhibin; Ding, Weizhong; Lu, Xionggang [School of Material Science and Engineering, Shanghai University, No. 275 Mail Box, 149 Yanchang Road, Shanghai 200072 (China)

2008-07-15

To maximize hydrogen production from coke oven gas (COG), partial oxidation of methane in COG was studied thermodynamically and experimentally. Thermodynamic analysis indicates that an optimal hydrogen yield of 1.04-1.10 mole per mole of the consumed COG can be achieved when the initial ratio of O{sub 2} and CH{sub 4} is 0.57-0.46 in a temperature range of 800-900 C, and the corresponding amplification of original hydrogen in COG reaches 1.8-1.9 times. The amplification of original hydrogen was carried out in a BaCo{sub 0.7}Fe{sub 0.2}Nb{sub 0.1}O{sub 3-{delta}} (BCFNO) membrane reactor, and the hydrogen yield in the lab scale was about 80% more than that of original H{sub 2} in model COG. In a large hydrogen content in COG, the ceramic membrane reactors made from perovskite mixed-conducting oxygen-permeable materials must have higher stability to withstand the harsh reduction condition. (author)

Gas pollutant cleaning by a membrane reactor

Directory of Open Access Journals (Sweden)

Kaldis Sotiris

2006-01-01

Full Text Available An alternative technology for the removal of gas pollutants at the integrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with a simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al2O3 catalyst was prepared by the dry and wet impregnation method and characterized by the inductively coupled plasma method, scanning electron microscopy, X-ray diffraction, and N2 adsorption before and after activation. Commercially available a-Al2O3 membranes were also characterized and the permeabilities and permselectivities of H2, N2, and CO2 were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. .

OXYGEN TRANSPORT CERAMIC MEMBRANES

Energy Technology Data Exchange (ETDEWEB)

Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

2000-10-01

This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

Gas pollutant cleaning by a membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Topis, S.; Koutsonikolas, D.; Kaldis, S. (and others) [Aristotle University of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering

2005-07-01

An alternative technology for the removal of gas pollutants at the integrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al{sub 2}O{sub 3} catalyst was prepared by the dry and wet impregnation method and characterized by ICP, SEM, XRD and N{sub 2} adsorption before and after activation. Commercially available {alpha}-Al{sub 2}O{sub 3} membranes were also characterized and the permeabilities and selectivities of H{sub 2}, N{sub 2} and CO{sub 2} were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. 5 refs., 6 figs., 1 tab.

Gas pollutant cleaning by a membrane reactor

Energy Technology Data Exchange (ETDEWEB)

George E. Skodras; Sotiris Kaldis; Savas G. Topis; Dimitris Koutsonikolas; George P. Sakellaropoulos [Aristotle University of Thessaloniki, Thessaloniki (Greece). Chemical Process Engineering Laboratory, Dept. of Chemical Engineering

2006-07-01

An alternative technology for the removal of gas pollutants at the intergrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with a simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al{sub 2}O{sub 3} catalyst was prepared by the dry and wet impregnation method and characterized by ICP, SEM, XRD and N{sub 2} adsorption before and after activation. Commercially available {alpha}-Al{sub 2}O{sub 3} membranes were also characterized and the permeabilities and permselectivities of H{sub 2}, N{sub 2} and CO{sub 2} were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. 9 refs., 6 figs., 1 tab.

Ceramic membrane development in NGK

Energy Technology Data Exchange (ETDEWEB)

Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

2011-05-15

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Ceramic membrane development in NGK

Science.gov (United States)

Araki, Kiyoshi; Sakai, Hitoshi

2011-05-01

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Oxyfuel combustion using a catalytic ceramic membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Tan, Xiaoyao; Li, K. [Department of Chemical Engineering, Imperial College London, University of London, South Kensington, London SW7 2AZ (United Kingdom); Thursfield, A.; Metcalfe, I.S. [School of Chemical Engineering and Advanced Materials, Newcastle University, Newcastle upon Tyne, NE1 7RU (United Kingdom)

2008-02-29

Membrane catalytic combustion (MCC) is an environmentally friendly technique for heat and power generation from methane. This work demonstrates the performances of a MCC perovskite hollow fibre membrane reactor for the catalytic combustion of methane. The ionic-electronic La{sub 0.6}Sr{sub 0.4}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{alpha}} (LSCF6428) mixed conductor, in the form of an oxygen-permeable hollow fibre membrane, has been prepared successfully by means of a phase-inversion spinning/sintering technique. For this process polyethersulfone (PESf) was used as a binder, N-methyl-2-pyrrollidone (NMP) as solvent and polyvinylpyrrolidone (PVP, K16-18) as an additive. With the prepared LSCF6428 hollow fibre membranes packed with catalyst, hollow fibre membrane reactors (HFMRs) have been assembled to perform the catalytic combustion of methane. A simple mathematical model that combines the local oxygen permeation rate with approximate catalytic reaction kinetics has been developed and can be used to predict the performance of the HFMRs for methane combustion. The effects of operating temperature and methane and air feed flow rates on the performance of the HFMR have been investigated both experimentally and theoretically. Both the methane conversion and oxygen permeation rate can be improved by means of coating platinum on the air side of the hollow fibre membranes. (author)

Ceramics as nuclear reactor fuels

International Nuclear Information System (INIS)

Reeve, K.D.

1975-01-01

Ceramics are widely accepted as nuclear reactor fuel materials, for both metal clad ceramic and all-ceramic fuel designs. Metal clad UO 2 is used commercially in large tonnages in five different power reactor designs. UO 2 pellets are made by familiar ceramic techniques but in a reactor they undergo complex thermal and chemical changes which must be thoroughly understood. Metal clad uranium-plutonium dioxide is used in present day fast breeder reactors, but may eventually be replaced by uranium-plutonium carbide or nitride. All-ceramic fuels, which are necessary for reactors operating above about 750 0 C, must incorporate one or more fission product retentive ceramic coatings. BeO-coated BeO matrix dispersion fuels and silicate glaze coated UO 2 -SiO 2 have been studied for specialised applications, but the only commercial high temperature fuel is based on graphite in which small fuel particles, each coated with vapour deposited carbon and silicon carbide, are dispersed. Ceramists have much to contribute to many aspects of fuel science and technology. (author)

Ceramic membranes for gas processing in coal gasification

Energy Technology Data Exchange (ETDEWEB)

Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

2010-07-01

Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

One Step Biomass Gas Reforming-Shift Separation Membrane Reactor

Energy Technology Data Exchange (ETDEWEB)

Roberts, Michael J. [Gas Technology Institute; Souleimanova, Razima [Gas Technology Institute

2012-12-28

GTI developed a plan where efforts were concentrated in 4 major areas: membrane material development, membrane module development, membrane process development, and membrane gasifier scale-up. GTI assembled a team of researchers to work in each area. Task 1.1 Ceramic Membrane Synthesis and Testing was conducted by Arizona State University (ASU), Task 1.2 Metallic Membrane Synthesis and Testing was conducted by the U.S. National Energy Technology Laboratory (NETL), Task 1.3 was conducted by SCHOTT, and GTI was to test all membranes that showed potential. The initial focus of the project was concentrated on membrane material development. Metallic and glass-based membranes were identified as hydrogen selective membranes under the conditions of the biomass gasification, temperatures above 700C and pressures up to 30 atmospheres. Membranes were synthesized by arc-rolling for metallic type membranes and incorporating Pd into a glass matrix for glass membranes. Testing for hydrogen permeability properties were completed and the effects of hydrogen sulfide and carbon monoxide were investigated for perspective membranes. The initial candidate membrane of Pd80Cu20 chosen in 2008 was selected for preliminary reactor design and cost estimates. Although the H2A analysis results indicated a $1.96 cost per gge H2 based on a 5A (micron) thick PdCu membrane, there was not long-term operation at the required flux to satisfy the go/no go decision. Since the future PSA case yielded a $2.00/gge H2, DOE decided that there was insufficient savings compared with the already proven PSA technology to further pursue the membrane reactor design. All ceramic membranes synthesized by ASU during the project showed low hydrogen flux as compared with metallic membranes. The best ceramic membrane showed hydrogen permeation flux of 0.03 SCFH/ft2 at the required process conditions while the metallic membrane, Pd80Cu20 showed a flux of 47.2 SCFH/ft2 (3 orders of magnitude difference). Results from

CFD Simulation of an Anaerobic Membrane BioReactor (AnMBR to Treat Industrial Wastewater

Directory of Open Access Journals (Sweden)

Laura C. Zuluaga

2015-06-01

Full Text Available A Computational Fluid Dynamics (CFD simulation has been developed for an Anaerobic Membrane BioReactor (AnMBR to treat industrial wastewater. As the process consists of a side-stream MBR, two separate simulations were created: (i reactor and (ii membrane. Different cases were conducted for each one, so the surrounding temperature and the total suspended solids (TSS concentration were checked. For the reactor, the most important aspects to consider were the dead zones and the mixing, whereas for the ceramic membrane, it was the shear stress over the membrane surface. Results show that the reactor's mixing process was adequate and that the membrane presented higher shear stress in the 'triangular' channel.

Method of producing a carbon coated ceramic membrane and associated product

Science.gov (United States)

Liu, Paul K. T.; Gallaher, George R.; Wu, Jeffrey C. S.

1993-01-01

A method of producing a carbon coated ceramic membrane including passing a selected hydrocarbon vapor through a ceramic membrane and controlling ceramic membrane exposure temperature and ceramic membrane exposure time. The method produces a carbon coated ceramic membrane of reduced pore size and modified surface properties having increased chemical, thermal and hydrothermal stability over an uncoated ceramic membrane.

Ceramic membrane defouling (cleaning) by air Nano Bubbles.

Science.gov (United States)

Ghadimkhani, Aliasghar; Zhang, Wen; Marhaba, Taha

2016-03-01

Ceramic membranes are among the most promising technologies for membrane applications, owing to their excellent resistance to mechanical, chemical, and thermal stresses. However, membrane fouling is still an issue that hampers the applications at large scales. Air Nano Bubbles (NBs), due to high mass transfer efficiency, could potentially prevent fouling of ceramic membrane filtration processes. In this study, bench and pilot scale ceramic membrane filtration was performed with air NBs to resist fouling. To simulate fouling, humic acid, as an organic foulant, was applied to the membrane flat sheet surface. Complete membrane clogging was achieved in less than 6 h. Membrane defouling (cleaning) was performed by directly feeding of air NBs to the membrane cells. The surface of the ceramic membrane was superbly cleaned by air NBs, as revealed by atomic force microscope (AFM) images before and after the treatment. The permeate flux recovered to its initial level (e.g., 26.7 × 10(-9) m(3)/m(2)/s at applied pressure of 275.8 kPa), which indicated that NBs successfully unclogged the pores of the membrane. The integrated ceramic membrane and air NBs system holds potential as an innovative sustainable technology. Copyright © 2015 Elsevier Ltd. All rights reserved.

Sol-gel applications for ceramic membrane preparation

Science.gov (United States)

Erdem, I.

2017-02-01

Ceramic membranes possessing superior properties compared to polymeric membranes are more durable under severe working conditions and therefore their service life is longer. The ceramic membranes are composed of some layers. The support is the layer composed of coarser ceramic structure and responsible for mechanical durability under filtration pressure and it is prepared by consolidation of ceramic powders. The top layer is composed of a finer ceramic micro-structure mainly responsible for the separation of components present in the fluid to be filtered and sol-gel method is a versatile tool to prepare such a tailor-made ceramic filtration structure with finer pores. Depending on the type of filtration (e.g. micro-filtration, ultra-filtration, nano-filtration) aiming separation of components with different sizes, sols with different particulate sizes should be prepared and consolidated with varying precursors and preparation conditions. The coating of sol on the support layer and heat treatment application to have a stable ceramic micro-structure are also important steps determining the final properties of the top layer. Sol-gel method with various controllable parameters (e.g. precursor type, sol formation kinetics, heat treatment conditions) is a practical tool for the preparation of top layers of ceramic composite membranes with desired physicochemical properties.

A catalytically membrane reactor for fast, highly exothermic, heterogeneous gas reactions : a pilot plant study

NARCIS (Netherlands)

Veldsink, J.W.; Veldsink, J.W.; Versteeg, Geert; van Swaaij, Willibrordus Petrus Maria

1995-01-01

Membrane reactors have been frequently studied because of their ability to combine chemical activity and separation properties into one device. Due to their thermal stability and mechanical strength, ceramic membranes are preferred over polymeric ones, but small transmembrane fluxes obstruct a

OXYGEN TRANSPORT CERAMIC MEMBRANES

International Nuclear Information System (INIS)

Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

2001-01-01

Conversion of natural gas to liquid fuels and chemicals is a major goal for the Nation as it enters the 21st Century. Technically robust and economically viable processes are needed to capture the value of the vast reserves of natural gas on Alaska's North Slope, and wean the Nation from dependence on foreign petroleum sources. Technologies that are emerging to fulfill this need are all based syngas as an intermediate. Syngas (a mixture of hydrogen and carbon monoxide) is a fundamental building block from which chemicals and fuels can be derived. Lower cost syngas translates directly into more cost-competitive fuels and chemicals. The currently practiced commercial technology for making syngas is either steam methane reforming (SMR) or a two-step process involving cryogenic oxygen separation followed by natural gas partial oxidation (POX). These high-energy, capital-intensive processes do not always produce syngas at a cost that makes its derivatives competitive with current petroleum-based fuels and chemicals. This project has the following 6 main tasks: Task 1--Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. Task 2--Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. Task 3--Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. Task 4--Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. Task 5--Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. Task 6--Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques

Robust, high temperature-ceramic membranes for gas separation

Science.gov (United States)

Berchtold, Kathryn A.; Young, Jennifer S.

2014-07-29

A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

Oxygen transport by oxygen potential gradient in dense ceramic oxide membranes

Energy Technology Data Exchange (ETDEWEB)

Maiya, P.S.; Balachandran, U.; Dusek, J.T.; Mieville, R.L. [Argonne National Lab., IL (United States). Energy Technology Div.; Kleefisch, M.S.; Udovich, C.A. [Amoco Exploration/Production, Naperville, IL (United States)

1996-05-01

Numerous studies have been conducted in recent years on the partial oxidation of methane to synthesis gas (syngas: CO + H{sub 2}) with air as the oxidant. In partial oxidation, a mixed-oxide ceramic membrane selectively transports oxygen from the air; this transport is driven by the oxygen potential gradient. Of the several ceramic materials the authors have tested, a mixed oxide based on the Sr-Fe-Co-O system has been found to be very attractive. Extensive oxygen permeability data have been obtained for this material in methane conversion experiments carried out in a reactor. The data have been analyzed by a transport equation based on the phenomenological theory of diffusion under oxygen potential gradients. Thermodynamic calculations were used to estimate the driving force for the transport of oxygen ions. The results show that the transport equation deduced from the literature describes the permeability data reasonably well and can be used to determine the diffusion coefficients and the associated activation energy of oxygen ions in the ceramic membrane material.

Comparison of filtration and treatment performance between polymeric and ceramic membranes in anaerobic membrane bioreactor treatment of domestic wastewater

KAUST Repository

Jeong, Yeongmi

2018-02-28

The feasibility of an anaerobic ceramic membrane bioreactor (AnCMBR) was investigated by comparison with a conventional anaerobic membrane bioreactor (AnMBR). With regard to treatment performance, the AnCMBR achieved higher organic removal rates than the AnMBR because the ceramic membranes retained a high concentration of biomass in the reactor. Despite a high mixed liquor suspended solid (MLSS) concentration, the AnCMBR exhibited lower membrane fouling. To elucidate effects of sludge properties on membrane fouling in the AnCMBR and AnMBR, soluble microbial products (SMPs) and extracellular polymeric substances (EPSs) were analyzed. The SMP and EPS concentrations in the AnCMBR were higher than in the AnMBR. This may be because some suspended solids bio-degraded and likely released protein-like SMPs in the AnCMBR. Hydrophobicity and surface charges were analyzed; the sludge in the AnCMBR was found to be more hydrophobic and less negative than in the AnMBR because protein was abundant in the AnCMBR. Despite the adverse properties of the sludge in the AnCMBR, it showed more stable filtration performance than the AnMBR. This is because the alumina-based ceramic membrane had a superhydrophilic surface and could thus mitigate membrane fouling by hydrophilic-hydrophobic repulsion. The findings from this study have significant implications for extending the application of AnCMBRs to, for example, treatment of high-strength organic waste such as food waste or livestock manure.

Comparison of filtration and treatment performance between polymeric and ceramic membranes in anaerobic membrane bioreactor treatment of domestic wastewater

KAUST Repository

Jeong, Yeongmi; Kim, Youngjin; Jin, Yongxun; Hong, Seungkwan; Park, Chanhyuk

2018-01-01

The feasibility of an anaerobic ceramic membrane bioreactor (AnCMBR) was investigated by comparison with a conventional anaerobic membrane bioreactor (AnMBR). With regard to treatment performance, the AnCMBR achieved higher organic removal rates than the AnMBR because the ceramic membranes retained a high concentration of biomass in the reactor. Despite a high mixed liquor suspended solid (MLSS) concentration, the AnCMBR exhibited lower membrane fouling. To elucidate effects of sludge properties on membrane fouling in the AnCMBR and AnMBR, soluble microbial products (SMPs) and extracellular polymeric substances (EPSs) were analyzed. The SMP and EPS concentrations in the AnCMBR were higher than in the AnMBR. This may be because some suspended solids bio-degraded and likely released protein-like SMPs in the AnCMBR. Hydrophobicity and surface charges were analyzed; the sludge in the AnCMBR was found to be more hydrophobic and less negative than in the AnMBR because protein was abundant in the AnCMBR. Despite the adverse properties of the sludge in the AnCMBR, it showed more stable filtration performance than the AnMBR. This is because the alumina-based ceramic membrane had a superhydrophilic surface and could thus mitigate membrane fouling by hydrophilic-hydrophobic repulsion. The findings from this study have significant implications for extending the application of AnCMBRs to, for example, treatment of high-strength organic waste such as food waste or livestock manure.

A Catalytically Active Membrane Reactor for Fast, Highly Exothermic, Heterogeneous Gas Reactions. A Pilot Plant Study

NARCIS (Netherlands)

Veldsink, Jan W.; Versteeg, Geert F.; Swaaij, Wim P.M. van

1995-01-01

Membrane reactors have been frequently studied because of their ability to combine chemical activity and separation properties into one device. Due to their thermal stability and mechanical strength, ceramic membranes are preferred over polymeric ones, but small transmembrane fluxes obstruct a

Experimental study on ceramic membrane technology for onboard oxygen generation

OpenAIRE

Jiang Dongsheng; Bu Xueqin; Sun Bing; Lin Guiping; Zhao Hongtao; Cai Yan; Fang Ling

2016-01-01

The ceramic membrane oxygen generation technology has advantages of high concentration of produced oxygen and potential nuclear and biochemical protection capability. The present paper studies the ceramic membrane technology for onboard oxygen generation. Comparisons are made to have knowledge of the effects of two kinds of ceramic membrane separation technologies on oxygen generation, namely electricity driven ceramic membrane separation oxygen generation technology (EDCMSOGT) and pressure d...

Mathematical modeling of methyl ester concentration distribution in a continuous membrane tubular reactor and comparison with conventional tubular reactor

Science.gov (United States)

Talaghat, M. R.; Jokar, S. M.; Modarres, E.

2017-10-01

The reduction of fossil fuel resources and environmental issues made researchers find alternative fuels include biodiesels. One of the most widely used methods for production of biodiesel on a commercial scale is transesterification method. In this work, the biodiesel production by a transesterification method was modeled. Sodium hydroxide was considered as a catalyst to produce biodiesel from canola oil and methanol in a continuous tubular ceramic membranes reactor. As the Biodiesel production reaction from triglycerides is an equilibrium reaction, the reaction rate constants depend on temperature and related linearly to catalyst concentration. By using the mass balance for a membrane tubular reactor and considering the variation of raw materials and products concentration with time, the set of governing equations were solved by numerical methods. The results clearly show the superiority of membrane reactor than conventional tubular reactors. Afterward, the influences of molar ratio of alcohol to oil, weight percentage of the catalyst, and residence time on the performance of biodiesel production reactor were investigated.

Novel, Ceramic Membrane System For Hydrogen Separation

Energy Technology Data Exchange (ETDEWEB)

Elangovan, S.

2012-12-31

Separation of hydrogen from coal gas represents one of the most promising ways to produce alternative sources of fuel. Ceramatec, teamed with CoorsTek and Sandia National Laboratories has developed materials technology for a pressure driven, high temperature proton-electron mixed conducting membrane system to remove hydrogen from the syngas. This system separates high purity hydrogen and isolates high pressure CO{sub 2} as the retentate, which is amenable to low cost capture and transport to storage sites. The team demonstrated a highly efficient, pressure-driven hydrogen separation membrane to generate high purity hydrogen from syngas using a novel ceramic-ceramic composite membrane. Recognizing the benefits and limitations of present membrane systems, the all-ceramic system has been developed to address the key technical challenges related to materials performance under actual operating conditions, while retaining the advantages of thermal and process compatibility offered by the ceramic membranes. The feasibility of the concept has already been demonstrated at Ceramatec. This project developed advanced materials composition for potential integration with water gas shift rectors to maximize the hydrogenproduction.

Differential natural organic matter fouling of ceramic versus polymeric ultrafiltration membranes.

Science.gov (United States)

Lee, Seung-Jin; Kim, Jae-Hong

2014-01-01

Ceramic ultrafiltration membranes has drawn increasing attention in drinking water treatment sectors as an alternative to traditional polymeric counterparts, yet only limited information has been made available about the characteristics of ceramic membrane fouling by natural organic matter. The effects of solution chemistry including ionic strength, divalent ion concentration and pH on the flux behavior were comparatively evaluated for ceramic and polymeric ultrafiltration of synthetic water containing model natural organic matter. Filtration characteristics were further probed via resistance-in-series model analysis, fouling visualization using quantum dots, batch adsorption test, contact angle measurement, solute-membrane surface adhesion force measurement, and quantitative comparison of fouling characteristics between ceramic and polymeric membranes. The results collectively suggested that the effects of solution chemistry on fouling behavior of ceramic membranes were generally similar to polymeric counterparts in terms of trends, while the extent varied significantly depending on water quality parameters. Lower fouling tendency and enhanced cleaning efficiency were observed with the ceramic membrane, further promoting the potential for ceramic membrane application to surface water treatment. Copyright © 2013 Elsevier Ltd. All rights reserved.

Experimental study on ceramic membrane technology for onboard oxygen generation

Directory of Open Access Journals (Sweden)

Jiang Dongsheng

2016-08-01

Full Text Available The ceramic membrane oxygen generation technology has advantages of high concentration of produced oxygen and potential nuclear and biochemical protection capability. The present paper studies the ceramic membrane technology for onboard oxygen generation. Comparisons are made to have knowledge of the effects of two kinds of ceramic membrane separation technologies on oxygen generation, namely electricity driven ceramic membrane separation oxygen generation technology (EDCMSOGT and pressure driven ceramic membrane separation oxygen generation technology (PDCMSOGT. Experiments were conducted under different temperatures, pressures of feed air and produced oxygen flow rates. On the basis of these experiments, the flow rate of feed air, electric power provided, oxygen recovery rate and concentration of produced oxygen are compared under each working condition. It is concluded that the EDCMSOGT is the oxygen generation means more suitable for onboard conditions.

Deashing of coal liquids with ceramic membrane microfiltration and diafiltration

Energy Technology Data Exchange (ETDEWEB)

Bishop, B.; Goldsmith, R. [CeraMem Corp., Waltham, MA (United States)

1995-12-31

Removal of mineral matter from liquid hydrocarbons derived from the direct liquefaction of coal is required for product acceptability. Current methods include critical solvent deashing (Rose{sup {reg_sign}} process from Kerr-McGee) and filtration (U.S. Filter leaf filter as used by British Coal). These methods produce ash reject streams containing up to 15% of the liquid hydrocarbon product. Consequently, CeraMem proposed the use of low cost, ceramic crossflow membranes for the filtration of coal liquids bottoms to remove mineral matter and subsequent diafiltration (analogous to cake washing in dead-ended filtration) for the removal of coal liquid from the solids stream. The use of these ceramic crossflow membranes overcomes the limitations of traditional polymeric crossflow membranes by having the ability to operate at elevated temperature and to withstand prolonged exposure to hydrocarbon and solvent media. In addition, CeraMem`s membrane filters are significantly less expensive than competitive ceramic membranes due to their unique construction. With these ceramic membrane filters, it may be possible to reduce the product losses associated with traditional deashing processes at an economically attractive cost. The performance of these ceramic membrane microfilters is discussed.

Application of ceramic membranes to SAGD produced water treatment for enhanced recycle and reuse

Energy Technology Data Exchange (ETDEWEB)

Minnich, K. [Veolia Water Solutions and Technologies, Mississauga, ON (Canada)

2009-07-01

Drivers for using ceramic membranes in steam assisted gravity drainage (SAGD) include reduced investment cost; alternative treatment technologies that reduce energy and greenhouse gas emissions; and ceramic membranes can be chemically and steam cleaned. This presentation discussed the application of ceramic membranes to SAGD produced water treatment for enhanced recycle and reuse. The presentation illustrated conventional ceramic membranes as well as surface enhanced membranes and provided background information on oil separation. Other topics that were discussed included issues regarding desalter bottoms de-oiling; challenges in de-oiling oil sands produced water; CeraMem surface enhanced membranes; surface facilities and ceramic membrane opportunities; and water treatment using ceramic membranes. The presentation concluded with a discussion of the application of ceramic membranes to SAGD next steps such as a demonstration test of industrial prototype membranes for de-oiling, and pilot testing of ceramic desilication. tabs., figs.

Hybrid adsorptive membrane reactor

Science.gov (United States)

Tsotsis, Theodore T [Huntington Beach, CA; Sahimi, Muhammad [Altadena, CA; Fayyaz-Najafi, Babak [Richmond, CA; Harale, Aadesh [Los Angeles, CA; Park, Byoung-Gi [Yeosu, KR; Liu, Paul K. T. [Lafayette Hill, PA

2011-03-01

A hybrid adsorbent-membrane reactor in which the chemical reaction, membrane separation, and product adsorption are coupled. Also disclosed are a dual-reactor apparatus and a process using the reactor or the apparatus.

Refining of biodiesel by ceramic membrane separation

Energy Technology Data Exchange (ETDEWEB)

Wang, Yong; Ou, Shiyi; Tan, Yanlai; Tang, Shuze [Department of Food Science and Engineering, Jinan University, Guangzhou 510632 (China); Wang, Xingguo; Liu, Yuanfa [School of Food Science and Technology, Jiangnan University, Wuxi 214112 (China)

2009-03-15

A ceramic membrane separation process for biodiesel refining was developed to reduce the considerable usage of water needed in the conventional water washing process. Crude biodiesel produced by refined palm oil was micro-filtered by ceramic membranes of the pore size of 0.6, 0.2 and 0.1 {mu}m to remove the residual soap and free glycerol, at the transmembrane pressure of 0.15 MPa and temperature of 60 C. The flux through membrane maintained at 300 L m{sup -} {sup 2} h{sup -} {sup 1} when the volumetric concentrated ratio reached 4. The content of potassium, sodium, calcium and magnesium in the whole permeate was 1.40, 1.78, 0.81 and 0.20 mg/kg respectively, as determined by inductively coupled plasma-atomic emission spectroscopy. These values are lower than the EN 14538 specifications. The residual free glycerol in the permeate was estimated by water extraction, its value was 0.0108 wt.%. This ceramic membrane technology was a potential environmental process for the refining of biodiesel. (author)

Hydrophilic Fe2O3 dynamic membrane mitigating fouling of support ceramic membrane in ultrafiltration of oil/water emulsion

KAUST Repository

Lu, Dongwei; Cheng, Wei; Zhang, Tao; Lu, Xinglin; Liu, Qianliang; Jiang, Jin; Ma, Jun

2016-01-01

Oil/water (O/W) emulsion is daily produced and difficult to be treated effectively. Ceramic membrane ultrafiltration is one of reliable processes for the treatment of O/W emulsion, yet still hindered by membrane fouling. In this study, two types of Fe2O3 dynamic membranes (i.e., pre-coated dynamic membrane and self-forming dynamic membrane) were prepared to mitigate the fouling of support ceramic membrane in O/W emulsion treatment. Pre-coated dynamic membrane (DM) significantly reduced the fouling of ceramic membrane (i.e., 10% increase of flux recovery rate), while self-forming dynamic membrane aggravated ceramic membrane fouling (i.e., 8.6% decrease of flux recovery rate) after four filtration cycles. A possible fouling mechanism was proposed to explain this phenomenon, which was then confirmed by optical images of fouled membranes and the analysis of COD rejection. In addition, the cleaning efficiency of composite membranes (i.e., Fe2O3 dynamic membrane and support ceramic membrane) was enhanced by substitution of alkalescent water backwash for deionized water backwash. The possible reason for this enhancement was also explained. Our result suggests that pre-coated Fe2O3 dynamic membrane with alkalescent water backwash can be a promising technology to reduce the fouling of ceramic membrane and enhance membrane cleaning efficiency in the treatment of oily wastewater.

Hydrophilic Fe2O3 dynamic membrane mitigating fouling of support ceramic membrane in ultrafiltration of oil/water emulsion

KAUST Repository

Lu, Dongwei

2016-03-17

Oil/water (O/W) emulsion is daily produced and difficult to be treated effectively. Ceramic membrane ultrafiltration is one of reliable processes for the treatment of O/W emulsion, yet still hindered by membrane fouling. In this study, two types of Fe2O3 dynamic membranes (i.e., pre-coated dynamic membrane and self-forming dynamic membrane) were prepared to mitigate the fouling of support ceramic membrane in O/W emulsion treatment. Pre-coated dynamic membrane (DM) significantly reduced the fouling of ceramic membrane (i.e., 10% increase of flux recovery rate), while self-forming dynamic membrane aggravated ceramic membrane fouling (i.e., 8.6% decrease of flux recovery rate) after four filtration cycles. A possible fouling mechanism was proposed to explain this phenomenon, which was then confirmed by optical images of fouled membranes and the analysis of COD rejection. In addition, the cleaning efficiency of composite membranes (i.e., Fe2O3 dynamic membrane and support ceramic membrane) was enhanced by substitution of alkalescent water backwash for deionized water backwash. The possible reason for this enhancement was also explained. Our result suggests that pre-coated Fe2O3 dynamic membrane with alkalescent water backwash can be a promising technology to reduce the fouling of ceramic membrane and enhance membrane cleaning efficiency in the treatment of oily wastewater.

Comparison of porosity assessment techniques for low-cost ceramic membranes

Directory of Open Access Journals (Sweden)

Maria-Magdalena Lorente-Ayza

2017-01-01

Full Text Available Several characterization methods were applied to low cost ceramic membranes developed for wastewater treatment in membrane bioreactors (MBRs and/or tertiary treatments. The membranes were prepared by four different procedures (uniaxial pressing and extrusion, both with and without starch addition to generate pores. The pore size of these symmetric ceramic membranes was measured by two different methods: bubble point and intrusion mercury porosimetry. A good agreement between both methods was achieved, confirming the validity of the bubble point method for the measurement of the mean pore size of membranes. Air and water permeations of these ceramic membranes were also studied. The relationship between the permeation of both fluids is consistent with the ratio of viscosities, according to the Hagen–Poiseuille equation.

Comparison of porosity assessment techniques for low-cost ceramic membranes

Energy Technology Data Exchange (ETDEWEB)

Lorente-Ayza, M.M.; Perez-Fernandez, O.; Alcala, R.; Sanchez, A.; Mestre, S.; Coronas, J.; Menendez, M.

2017-07-01

Several characterization methods were applied to low cost ceramic membranes developed for wastewater treatment in membrane bioreactors (MBRs) and/or tertiary treatments. The membranes were prepared by four different procedures (uniaxial pressing and extrusion, both with and without starch addition to generate pores). The pore size of these symmetric ceramic membranes was measured by two different methods: bubble point and intrusion mercury porosimetry. A good agreement between both methods was achieved, confirming the validity of the bubble point method for the measurement of the mean pore size of membranes. Air and water permeations of these ceramic membranes were also studied. The relationship between the permeation of both fluids is consistent with the ratio of viscosities, according to the Hagen–Poiseuille equation. (Author)

Breakthrough in ceramic membranes; Doorbraak in keramische membranen

Energy Technology Data Exchange (ETDEWEB)

Vente, J.F.; Van Veen, H.M. [ECN Energy Efficiency in the Industry, Petten (Netherlands)

2008-06-15

Ceramic membranes have a promising potential for carrying out separations in a more energy efficient manner in the petrochemical industry. Researchers of ECN and the Universities of Twente and Amsterdam developed a new ceramic membrane that has a higher hydrothermal stability than existing membranes. [mk]. [Dutch] Keramische membranen gelden als potentieel veelbelovend om scheidingen in de petrochemische industrie energiezuiniger uit te voeren. Onderzoekers van ECN en de universiteiten van Twente en Amsterdam ontwikkelden een nieuw keramisch membraan dat een hogere hydrothermische stabiliteit heeft dan bestaande membranen.

Recent advances on polymeric membranes for membrane reactors

KAUST Repository

Buonomenna, M. G.

2012-06-24

Membrane reactors are generally applied in high temperature reactions (>400 °C). In the field of fine chemical synthesis, however, much milder conditions are generally applicable and polymeric membranes were applied without their damage. The successful use of membranes in membrane reactors is primary the result of two developments concerning: (i) membrane materials and (ii) membrane structures. The selection of a suited material and preparation technique depends on the application the membrane is to be used in. In this chapter a review of up to date literature about polymers and configuration catalyst/ membranes used in some recent polymeric membrane reactors is given. The new emerging concept of polymeric microcapsules as catalytic microreactors has been proposed. © 2012 Bentham Science Publishers. All rights reserved.

Ceramic membranes for high temperature hydrogen separation

Energy Technology Data Exchange (ETDEWEB)

Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

1996-08-01

Ceramic gas separation membranes can provide very high separation factors if the pore size is sufficiently small to separate gas molecules by molecular sieving and if oversized pores are adequately limited. Ceramic membranes typically have some pores that are substantially larger than the mean pore size and that should be regarded as defects. To assess the effects of such defects on the performance of ceramic membranes, a simple mathematical model has been developed to describe flow through a gas separation membrane that has a primary mode of flow through very small pores but that has a secondary mode of flow through undesirably large pores. This model permits separation factors to be calculated for a specified gas pair as a function of the molecular weights and molecular diameters of the gases, the membrane pore diameter, and the diameter and number of defects. This model will be described, and key results from the model will be presented. The separation factors of the authors membranes continue to be determined using a permeance test system that measures flows of pure gases through a membrane at temperatures up to 275{degrees}C. A primary goal of this project for FY 1996 is to develop a mixed gas separation system for measuring the separation efficiency of membranes at higher temperatures. Performance criteria have been established for the planned mixed gas separation system and design of the system has been completed. The test system is designed to measure the separation efficiency of membranes at temperatures up to 600{degrees}C and pressures up to 100 psi by separating the constituents of a gas mixture containing hydrogen. The system will accommodate the authors typical experimental membrane that is tubular and has a diameter of about 9 mm and a length of about 23 cm. The design of the new test system and its expected performance will be discussed.

Catalytic membrane reactors for tritium recovery from tritiated water in the ITER fuel cycle

International Nuclear Information System (INIS)

Tosti, S.; Violante, V.; Basile, A.; Chiappetta, G.; Castelli, S.; De Francesco, M.; Scaglione, S.; Sarto, F.

2000-01-01

Palladium and palladium-silver permeators have been obtained by coating porous ceramic tubes with a thin metal layer. Three coating techniques have been studied and characterized: chemical electroless deposition (PdAg film thickness of 10 μm), ion sputtering (about 1 μm) and rolling of thin metal sheets (50 μm). The Pd-ceramic membranes have been used for manufacturing catalytic membrane reactors (CMR) for hydrogen and its isotopes recovering and purifying. These composite membranes and the CMR have been studied and developed for a closed-loop process with reference to the design requirements of the international thermonuclear experimental reactor (ITER) blanket tritium recovery system in the enhanced performance phase of operation. The membranes and CMR have been tested in a pilot plant equipped with temperature, pressure and flow-rate on-line measuring and controlling devices. The conversion value for the water gas shift reaction in the CMR has been measured close to 100% (always above the equilibrium one, 80% at 350 deg. C): the effect of the membrane is very clear since the reaction is moved towards the products because of the continuous hydrogen separation. The rolled thin film membranes have separated the hydrogen from other gases with a complete selectivity and exhibited a slightly larger mass transfer resistance with respect to the electroless membranes. Preliminary tests on the sputtered membranes have also been carried out with a promising performance. Considerations on the use of different palladium alloy in order to improve the performances of the membranes in terms of permeation flux and mechanical strength, such as palladium/yttrium, are also reported

Ceramic nanostructure materials, membranes and composite layers

NARCIS (Netherlands)

Burggraaf, A.J.; Keizer, Klaas; van Hassel, B.A.

1989-01-01

Synthesis methods to obtain nanoscale materials will be briefly discussed with a focus on sol-gel methods. Three types of nanoscale composites (powders, membranes and ion implanted layers) will be discussed and exemplified with recent original research results. Ceramic membranes with a thickness of

Production of Biodiesel Using a Membrane Reactor to Minimize Separation Cost

Science.gov (United States)

Olagunju, O. A.; Musonge, P.

2017-07-01

This study investigates the performance of a packed bed membrane reactor in the transesterification process of triglycerides to methyl ester using soyabean oil as feedstock. A TiO2/Al2O3 ceramic microporous membrane was selected due to its chemical inert nature and thermal stability to selectively remove the product from the reaction medium. CaO impregnated on the surface of activated carbon was packed into the membrane and acted as catalyst. The synthesized catalyst had a total loading of 40.50 % and was characterized by XRD and temperature-programmed desorption of CO2 (CO2-TPD). The crude biodiesel produced was micro-filtered by the ceramic membrane with a pore size of 0.02 μm to retain the unreacted oil and free glycerol, at the transmembrane pressure of 100 KPa. The best condition was achieved with a temperature of 65 °C, methanol/oil molar ratio of 6:1 for 150 minutes, which resulted in the highest FAME yield of 94 %. Methyl ester produced met the ASTM D6751 and SANS 1935 specifications. The product obtained was mainly composed of methyl esters. Glycerol was not detected in the product stream due to the ability of the membrane to retain the glycerol and the unreacted oil in the medium, which solved the issue of glycerol separation from biodiesel.

Preparation and characterization of a nickel/alumina composite membrane for high temperature hydrogen separation. Application in a membrane reactor for the dry reforming of methane; De la synthese d'une membrane composite nikel/ceramique permselective a l'hydrogene au reacteur membranaire. Application au reformage du methane

Energy Technology Data Exchange (ETDEWEB)

Haag, St.

2003-11-01

The objective of this work was to develop composite inorganic membranes based on nickel or palladium supported on a porous ceramic for high temperature hydrogen separation. These membranes were used in a membrane reactor for the dry reforming of methane in order to shift the chemical equilibrium towards the production of hydrogen and carbon monoxide. The metal layers were deposited on a tubular alumina support by electroless plating. The Ni and the Pd layers are 1 micron thick. The hydrogen permeation tests were done for high temperatures. The Pd/ceramic membrane is permselective to hydrogen and the H{sub 2}/N{sub 2} separation factor (single gas) is 60 at 400 deg C with a transmembrane pressure difference of 1 bar. With a gas mixture, the H{sub 2}/N{sub 2} separation factor is 13. This membrane is not completely dense and the transport mechanism of hydrogen through the Pd layer is mixed: solution-diffusion through the metal bulk and surface diffusion through the defects of the film. However, an embrittlement of the palladium layer under hydrogen atmosphere was observed at 500 deg C. The Ni/ceramic membrane is stable until 600 deg C, its permselectivity to hydrogen increases with the temperature. The use of a sweep gas can provide a H{sub 2}/N{sub 2} separation factor (mixture) of about 25. The main diffusion mechanism is surface diffusion through the pores. Both membranes are not catalytic. Thus, some catalysts composed of nickel and cobalt supported on MgO, SiO{sub 2} or Al{sub 2}O{sub 3} were prepared. These systems allow to reach theoretical limits of conversion calculated for a conventional fixed bed reactor. In the membrane reactor, an enhancement of the methane conversion (15-20%) is observed with both membranes due the selective removal of hydrogen during the reaction. The Ni/ceramic membrane more stable, more permeable and as selective as the palladium one is a brand new material for high temperature hydrogen separation. (author)

Innovative hybrid biological reactors using membranes

International Nuclear Information System (INIS)

Diez, R.; Esteban-Garcia, A. L.; Florio, L. de; Rodriguez-Hernandez, L.; Tejero, I.

2011-01-01

In this paper we present two lines of research on hybrid reactors including the use of membranes, although with different functions: RBPM, biofilm reactors and membranes filtration RBSOM, supported biofilm reactors and oxygen membranes. (Author) 14 refs.

APPLICATION OF MEMBRANE SORPTION REACTOR TECHNOLOGY FOR LRW MANAGEMENT

International Nuclear Information System (INIS)

Glagolenko, Yuri; Dzekun, Evgeny; Myasoedovg, Boris; Gelis, Vladimir; Kozlitin, Evgeny; Milyutin, Vitaly; Trusov, Lev; Rengel, Mike; Mackay, Stewart M.; Johnson, Michael E.

2003-01-01

A new membrane-sorption technology has been recently developed and industrially implemented in Russia for the treatment of the Liquid (Low-Level) Radioactive Waste (LRW). The first step of the technology is a precipitation of the radionuclides and/or their adsorption onto sorbents of small particle size. The second step is filtration of the precipitate/sorbent through the metal-ceramic membrane, Trumem.. The unique feature of the technology is a Membrane-Sorption Reactor (MSR), in which the precipitation / sorption and the filtration of the radionuclides occur simultaneously, in one stage. This results in high efficiency, high productivity and compactness of the equipment, which are the obvious advantages of the developed technology. Two types of MSR based on Flat Membranes device and Centrifugal Membrane device were developed. The advantages and disadvantages of application of each type of the reactors are discussed. The MSR technology has been extensively tested and efficiently implemented at ''Mayak '' nuclear facility near Chelyabinsk, Russia as well as at other Russian sites. The results of this and other applications of the MSR technology at the different Russian nuclear facilities are discussed. The results of the first industrial applications of the MSR technology for radioactive waste treatment in Russia and analysis of the available information about LRW accumulated in other countries imply that this technology can be successfully used for the Low Level Radioactive Waste treatment in the USA and in other nuclear countries

Economic evaluation of pre-combustion CO2-capture in IGCC power plants by porous ceramic membranes

International Nuclear Information System (INIS)

Franz, Johannes; Maas, Pascal; Scherer, Viktor

2014-01-01

Highlights: • Process simulations of IGCC with pre-combustion capture via membranes were done. • Most promising technology is the water–gas-shift-membrane-reactor (WGSMR). • Energetic evaluations showed minimum efficiency loss of 5.8%-points for WGSMR. • Economic evaluations identified boundary limits of membrane technology. • Cost of electricity for optimum WGSMR-case is 57 €/MW h under made assumptions. - Abstract: Pre-combustion-carbon-capture is one of the three main routes for the mitigation of CO 2 -emissions by fossil fueled power plants. Based on the data of a detailed technical evaluation of CO 2 -capture by porous ceramic membranes (CM) and ceramic membrane reactors (WGSMR) in an Integrated-Gasification-Combined-Cycle (IGCC) power plant this paper focuses on the economic effects of CO 2 -abatement. First the results of the process simulations are presented briefly. The analysis is based on a comparison with a reference IGCC without CO 2 -capture (dry syngas cooling, bituminous coal, efficiency of 47.4%). In addition, as a second reference, an IGCC process with CO 2 removal based on standard Selexol-scrubbing is taken into account. The most promising technology for CO 2 -capture by membranes in IGCC applications is the combination of a water gas shift reactor and a H 2 -selective membrane into one water gas shift membrane reactor. For the WGSRM-case efficiency losses can be limited to about 6%-points (including losses for CO 2 compression) for a CO 2 separation degree of 90%. This is a severe reduction of the efficiency loss compared to Selexol (10.3% points) or IGCC–CM (8.6% points). The economic evaluation is based on a detailed analysis of investment and operational costs. Parameters like membrane costs and lifetime, costs of CO 2 -certificates and annual operating hours are taken into account. The purpose of these evaluations is to identify the minimum cost of electricity for the different capture cases for the variation of the boundary

Comparison of fouling characteristics in different pore-sized submerged ceramic membrane bioreactors.

Science.gov (United States)

Jin, Le; Ong, Say Leong; Ng, How Yong

2010-12-01

Membrane fouling, the key disadvantage that inevitably occurs continuously in the membrane bioreactor (MBR), baffles the wide-scale application of MBR. Ceramic membrane, which possesses high chemical and thermal resistance, has seldom been used in MBR to treat municipal wastewater. Four ceramic membranes with the same materials but different pore sizes, ranging from 80 to 300 nm, were studied in parallel using four lab-scale submerged MBRs (i.e., one type of ceramic membrane in one MBR). Total COD and ammonia nitrogen removal efficiencies were observed to be consistently above 94.5 and 98%, respectively, in all submerged ceramic membrane bioreactors. The experimental results showed that fouling was mainly affected by membrane's microstructure, surface roughness and pore sizes. Ceramic membrane with the roughest surface and biggest pore size (300 nm) had the highest fouling potential with respect to the TMP profile. The 80 nm membrane with a smoother surface and relatively uniform smaller pore openings experienced least membrane fouling with respect to TMP increase. The effects of the molecular weight distribution, particle size distribution and other biomass characteristics such as extracellular polymeric substances, zeta potential and capillary suction time, were also investigated in this study. Results showed that no significant differences of these attributes were observed. These observations indicate that the membrane surface properties are the dominant factors leading to different fouling potential in this study. Copyright © 2010 Elsevier Ltd. All rights reserved.

Preparation and Characterization of Microfiltration Ceramic Membranes Based on Natural Quartz Sand

Directory of Open Access Journals (Sweden)

Andrei Ivanets

2017-06-01

Full Text Available The effect of phase and chemical composition of natural quartz sand, binder and burnable additives was studied. The conditions of application of the membrane and biocide layers on the formation of porous ceramic and microfiltration membranes were investigated. It is shown that a crystalline oxide of Si(IV is determinant for obtaining the ceramic materials. The presence of carbonates (calcite, dolomite, aragonite, etc. and crystalline aluminosilicates (microcline, albite, phlogopit, etc. leads to a decrease in mechanical strength of ceramics. The biocide coating designed to protect the ceramic membrane surfaces from biofouling was applied and its anti-bacterial activity was shown.

Flame assisted synthesis of catalytic ceramic membranes

DEFF Research Database (Denmark)

Johansen, Johnny; Mosleh, Majid; Johannessen, Tue

2004-01-01

technology it is possible to make supported catalysts, composite metal oxides, catalytically active surfaces, and porous ceramic membranes. Membrane layers can be formed by using a porous substrate tube (or surface) as a nano-particle filter. The aerosol gas from the flame is led through a porous substrate...

Ceramic membrane in production of recycled water; Keraamikalvo uusioveden valmistuksessa - EKT 05

Energy Technology Data Exchange (ETDEWEB)

Laitinen, N.; Luonsi, A.; Levaenen, E.; Maentylae, T.; Vilen, J. [Haemeen ympaeristoekeskus, Tampere (Finland)

1998-12-31

Applicability of ceramic ultrafiltration membrane modifications were studied with laboratory units to purify clear filtrate and biologically treated combined wastewater from high quality board manufacturing process for reuse. Also performance of polymeric membrane and ceramic membrane was compared. The performance of the membrane filtration cell, developed according to requirements of the fixed dimensions of ceramic membrane was compared with the performance of the cross-rotational commercial test unit (CR-filter) of polymeric membranes. The quality of ultrafiltration permeate, namely suspended solids, turbidity and colour, was better than the quality of lake water used in the mill. The permeate fluxes were in the range of 60-75 l/m{sup 2}h. The fouling layer primarily controlled the flux and the retention, leaving the effects of surface modifications as the secondary function. The flux was slightly higher with the biologically treated wastewater. Differences in membrane material and pore size had an effect on the cleaning ability of the membranes. The polymeric membrane and the membrane with smaller pore size were easier to clean. Tests with the CR-filter showed that the rotor increases shear forces, reduces the filtration resistance and thus increases the flux compared to the cell for ceramic membranes where the increase of shear forces can be done by increasing the flow velocities. (orig.)

Ceramic membrane in production of recycled water; Keraamikalvo uusioveden valmistuksessa - EKT 05

Energy Technology Data Exchange (ETDEWEB)

Laitinen, N; Luonsi, A; Levaenen, E; Maentylae, T; Vilen, J [Haemeen ympaeristoekeskus, Tampere (Finland)

1999-12-31

Applicability of ceramic ultrafiltration membrane modifications were studied with laboratory units to purify clear filtrate and biologically treated combined wastewater from high quality board manufacturing process for reuse. Also performance of polymeric membrane and ceramic membrane was compared. The performance of the membrane filtration cell, developed according to requirements of the fixed dimensions of ceramic membrane was compared with the performance of the cross-rotational commercial test unit (CR-filter) of polymeric membranes. The quality of ultrafiltration permeate, namely suspended solids, turbidity and colour, was better than the quality of lake water used in the mill. The permeate fluxes were in the range of 60-75 l/m{sup 2}h. The fouling layer primarily controlled the flux and the retention, leaving the effects of surface modifications as the secondary function. The flux was slightly higher with the biologically treated wastewater. Differences in membrane material and pore size had an effect on the cleaning ability of the membranes. The polymeric membrane and the membrane with smaller pore size were easier to clean. Tests with the CR-filter showed that the rotor increases shear forces, reduces the filtration resistance and thus increases the flux compared to the cell for ceramic membranes where the increase of shear forces can be done by increasing the flow velocities. (orig.)

PERFORMANCE EVALUATION OF CERAMICS MICROFILTRATION MEMBRANE FOR WATER TREATMENT

Directory of Open Access Journals (Sweden)

F.T. Owoeye

2016-05-01

Full Text Available Ceramic membranes are especially suitable for processes with high temperatures and harsh chemical environments or for processes where sterilizability of the membrane is important. The main objective of this work is to determine the evaluation of four different ceramic membranes with different material compositions. Ceramic disc type microfiltration membranes were fabricated by the mould and press method from different percentage compositions of clay, kaolin, sawdust and wood charcoal. The fabricated membranes were sintered at a temperature of 1100°C and characterized by an X-ray diffractometer and optical scanner. Compressibility tests and physical properties of the membranes were also examined. It was observed that, as the percentage composition of kaolin increased from 0 to 80% and the percentage composition of clay decreased from 80 to 0% respectively, the compressive stress of all the sample membranes increased, with an increase in compressive strain from 1.8 to 2.4. Sample A had the highest value of compressive stress from 1.8 to 2.2 compressive strain, but sample B had the highest value of compressive stress of 150MPa at a compressive strain of 2.4. Optical micrographs of all membranes showed the presence of uniformly distributed pores and no cracks were seen around them. It was concluded that, with increasing percentage of kaolin and decreasing percentage of clay, there was a decrease in porosity and water absorption, as well as a decrease in the mechanical properties of the fabricated membranes.

Review on Development of Ceramic Membrane From Sol-Gel Route: Parameters Affecting Characteristics of the Membrane

Directory of Open Access Journals (Sweden)

M. R. Othman and H. Mukhtar

2012-08-01

Full Text Available The importance of laboratory scale ceramic membrane preparation using sol-gel technique with pore sizes in the range of 1-10nm is reviewed. Parameters affecting the characteristics of membrane during membrane development are highlighted and discussed in detail. Experimental results from literatures have shown that the correct amount of acid, water, PVA, appropriate membrane thickness, proper control of drying rate, and appropriate temperature profile selection during sintering process are necessary in order to acquire sufficient strength and reduce the formation of crack in the membrane. The different temperature setting during sintering process also influences the size of pore formed.Key Words: Sol-Gel, Inorganic Membrane, Ceramic Membrane, Gas Permeation, Sintering, Sol Properties, Membrane Morphologies, Pore Size Distribution.

Development of ceramic vacuum pumps for fusion reactors

International Nuclear Information System (INIS)

Anon.

1990-01-01

To achieve the magnetic field resistance and tritium resistance which are required for vacuum pumps for fusion reactors, a vacuum pump consisting of middle-ceramic turbo molecular pump (TMP), using ceramic rotor and ceramic turbo roughing pump was developed. In colaboration with the Japan Atomic Energy Research Institute, performance tests on pumping speed, compression ratio of middle-ceramic TMP and both of pumping characteristics were carried out. Sufficient performances were obtained. It was showed that middle-ceramic TMP had pumping speed of more than 500 l/s, and could achieve the pressure below 4 x 10 -7 Pa. Ceramic turbo roughing pump could vacuum from atmospheric pressure. It is concluded that complete oil-free ceramic vacuum pump can be put into practical use (K.S.)

Ozonation and/or Coagulation - Ceramic Membrane Hybrid for Filtration of Impaired-Quality Source Waters

KAUST Repository

Ha, Changwon

2013-09-01

When microfiltration (MF) and ultrafiltration (UF) membranes are applied for drinking water treatment/wastewater reuse, membrane fouling is an evitable problem, causing the loss of productivity over time. Polymeric membranes have been often reported to experience rapid and/or problematical fouling, restraining sustainable operation. Ceramic membranes can be effectively employed to treat impaired-quality source waters due to their inherent robustness in terms of physical and chemical stability. This research aimed to identify the effects of coagulation and/or ozonation on ceramic membrane filtration for seawater and wastewater (WW) effluent. Two different types of MF and UF ceramic membranes obtained by sintering (i.e., TAMI made of TiO2+ZrO2) and anodic oxidation process (i.e., AAO made of Al2O3) were employed for bench-scale tests. Precoagulation was shown to play an important role in both enhancing membrane filterability and natural organic matter (NOM) removal efficacy for treating a highorganic surface water. The most critical factors were found to be pH and coagulant dosage with the highest efficiency resulting under low pH and high coagulant dose. Due to the ozone-resistance nature of the ceramic membranes, preozonation allowed the ceramic membranes to be operated at higher flux, especially leading to significant flux improvement when treating seawater in the presence of calcium and magnesium. 4 Dissolved ozone in contact with the TAMI ceramic membrane surface accelerated the formation of hydroxyl (˙OH) radicals in WW effluent treatment. Flux restoration of both ceramic membranes, fouled with seawater and WW effluent, was efficiently achieved by high backwash (BW) pressure and ozone in chemically enhanced backwashing (CEB). Ceramic membranes exhibited a pH-dependent permeate flux while filtering WW effluent, showing reduced fouling with increased pH. On the other hand, for filtering seawater, differences in permeate flux between the two membranes was

Recent advances on polymeric membranes for membrane reactors

KAUST Repository

Buonomenna, M. G.; Choi, Seung Hak

2012-01-01

. The successful use of membranes in membrane reactors is primary the result of two developments concerning: (i) membrane materials and (ii) membrane structures. The selection of a suited material and preparation technique depends on the application the membrane

Gas phase fractionation method using porous ceramic membrane

Science.gov (United States)

Peterson, Reid A.; Hill, Jr., Charles G.; Anderson, Marc A.

1996-01-01

Flaw-free porous ceramic membranes fabricated from metal sols and coated onto a porous support are advantageously used in gas phase fractionation methods. Mean pore diameters of less than 40 .ANG., preferably 5-20 .ANG. and most preferably about 15 .ANG., are permeable at lower pressures than existing membranes. Condensation of gases in small pores and non-Knudsen membrane transport mechanisms are employed to facilitate and increase membrane permeability and permselectivity.

NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

International Nuclear Information System (INIS)

Jerry Y.S. Lin; Jun-ichi Ida

2001-01-01

This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

Fluidized-bed Fenton coupled with ceramic membrane separation for advanced treatment of flax wastewater.

Science.gov (United States)

Fan, Dong; Ding, Lili; Huang, Hui; Chen, Mengtian; Ren, Hongqiang

2017-10-15

Fluidized-bed Fenton coupled with ceramic membrane separation to treat the flax secondary effluent was investigated. The operating variables, including initial pH, dosage of H 2 O 2 and Fe 0 , air flow rate, TMP and pore size, were optimized. The distributions of DOMs in the treatment process were analyzed. Under the optimum condition (600mgL -1 H 2 O 2 , 1.4gL -1 Fe 0 , pH=3, 300Lh -1 air flow rate and 15psi TMP), the highest TOC and color removal efficiencies were 84% and 94% in the coupled reactor with 100nm ceramic membrane, reducing 39% of total iron with similar removal efficiency compared with Fluidized-bed Fenton. Experimental results showed that the ceramic membrane could intercept catalyst particles (average particle size >100nm), 10.4% macromolecules organic matter (AMW>20000Da) and 12.53% hydrophobic humic-like component. EEM-PARAFAC identified four humic-like (M1-M4) and one protein-like components (M5), and the fluorescence intensities of M1-M5 in the secondary effluent were 63.27, 63.05, 33.41, 16.71 and 0.72 QSE, respectively. After the coupled treatment, the removal efficiencies of M1(81%), M2(86%) were higher than M3, M4(63%, 61%). Pearson correlation analysis suggested that M1, M2 and M3 were the major contributors to the cake layer, and M4, M5 might more easily lead to pore blockages. Copyright © 2017 Elsevier B.V. All rights reserved.

Performance and fouling characteristics of different pore-sized submerged ceramic membrane bioreactors (SCMBR).

Science.gov (United States)

Jin, Le; Ng, How Yong; Ong, Say Leong

2009-01-01

The membrane bioreactor (MBR), a combination of activated sludge process and the membrane separation system, has been widely used in wastewater treatment. However, 90% of MBR reported were employing polymeric membranes. The usage of ceramic membranes in MBR is quite rare. Four submerged ceramic membrane bioreactors (SCMBRs) with different membrane pore size were used in this study to treat sewage. The results showed that the desirable carbonaceous removal of 95% and ammonia nitrogen removal of 98% were obtained for all the SCMBRs. It was also showed that the ceramic membranes were able to reject some portions of the protein and carbohydrate, whereby the carbohydrate rejection rate was much higher than that of protein. Membrane pore size did not significantly affect the COD and TOC removal efficiencies, the composition of EPS and SMP or the membrane rejection rate, although slight differences were observed. The SCMBR with the biggest membrane pore size fouled fastest, and membrane pore size was a main contributor for the different fouling potential observed.

Behavior of micro-particles in monolith ceramic membrane filtration with pre-coagulation.

Science.gov (United States)

Yonekawa, H; Tomita, Y; Watanabe, Y

2004-01-01

This paper is intended to clarify the characteristics unique to monolith ceramic membranes with pre-coagulation by referring to the behavior of micro-particles. Flow analysis and experiments have proved that monolith ceramic membranes show a unique flow pattern in the channels within the element, causing extremely rapid flocculation in the channel during dead-end filtration. It was assumed that charge-neutralized micro-particles concentrated near the membrane surface grow in size due to flocculation, and as a result, coarse micro-particles were taken up by the shearing force to flow out. As the dead end points of flow in all the channels are located near the end of the channels with higher filterability, most of the flocculated coarse particles are formed to a columnar cake intensively at the dead end point. Therefore cake layer forming on the membrane other than around the dead end point is alleviated. This behavior of particle flocculation and cake formation at the dead end point within the channels are unique characteristics of monolith ceramic membranes. This is why all monolith ceramic membrane water purification systems operating in Japan do not have pretreatment equipment for flocculation and sedimentation.

Innovative hybrid biological reactors using membranes; Reactores biologico hibrido innovadores utilizando membranas

Energy Technology Data Exchange (ETDEWEB)

Diez, R.; Esteban-Garcia, A. L.; Florio, L. de; Rodriguez-Hernandez, L.; Tejero, I.

2011-07-01

In this paper we present two lines of research on hybrid reactors including the use of membranes, although with different functions: RBPM, biofilm reactors and membranes filtration RBSOM, supported biofilm reactors and oxygen membranes. (Author) 14 refs.

Fabrication of Ceramic Membrane Chromatography for Biologics Purification

Directory of Open Access Journals (Sweden)

Maizirwan Mel

2011-12-01

Full Text Available Chromatography is one of the most important separation processes of choice for the recovery/purification of proteins and complex bio-structures. Fabrication of chromatographic membranes and their efficiency in the chromatography process has been the subject of many recent researches. In this study, a coin-like, 13 mm diameter and 3 mm thick, ceramic membrane was fabricated to be used as a chromatographic medium. The membrane is used to replace the conventional resin-based chromatography columns. Hydroxyapatite (HA powder was used as a material for the membrane fabrication. In this project, a HA powder was produced using starch as pore creating agents. Characterization processes were done for the ceramic membrane using the suitable apparatuses. Three parameters of the fabrication process (starch wt %, compaction pressure and sintering temperature were manipulated to optimize the performance of the membrane. The fabricated membrane was placed in a (FPLC system to be tested for its performance as an adsorptive membrane. (IMAC process was run by immobilizing Ni2+ ions at the membrane particles surfaces. NP protein of the (NDV was used to test the membrane's ability to bind Histidine-tagged proteins. The optimum set of process parameters that yielded in the highest porosity and good chromatogram was determined to be 5 wt % starch, 3000 psi compaction pressure and 1100°C sintering temperature.ABSTRAK: Kromatografi merupakan satu daripada proses pengasingan yang penting yang dipilih untuk perolehan/penapisan protein dan biostruktur yang kompleks. Pemfabrikatan membran kromatografi dan kecekapannya dalam proses kromatografi merupakan fokus beberapa kajian terkini. Dalam kajian ini, membran seramik berbentuk duit syiling, berdiameter 13 mm dengan ketebalan 3 mm, direka untuk digunakan sebagai perantara kromatografi. Membran ini digunakan untuk menggantikan turus kromatografi berasaskan resin yang lazim. Serbuk hidroksiapatit (HA digunakan sebagai bahan

Positively charged microporous ceramic membrane for the removal of Titan Yellow through electrostatic adsorption.

Science.gov (United States)

Cheng, Xiuting; Li, Na; Zhu, Mengfu; Zhang, Lili; Deng, Yu; Deng, Cheng

2016-06-01

To develop a depth filter based on the electrostatic adsorption principle, positively charged microporous ceramic membrane was prepared from a diatomaceous earth ceramic membrane. The internal surface of the highly porous ceramic membrane was coated with uniformly distributed electropositive nano-Y2O3 coating. The dye removal performance was evaluated through pressurized filtration tests using Titan Yellow aqueous solution. It showed that positively charged microporous ceramic membrane exhibited a flow rate of 421L/(m(2)·hr) under the trans-membrane pressure of 0.03bar. Moreover it could effectively remove Titan Yellow with feed concentration of 10mg/L between pH3 to 8. The removal rate increased with the enhancement of the surface charge properties with a maximum rejection of 99.6%. This study provides a new and feasible method of removing organic dyes in wastewater. It is convinced that there will be a broad market for the application of charged ceramic membrane in the field of dye removal or recovery from industry wastewater. Copyright © 2016. Published by Elsevier B.V.

Advanced Material-Ordered Nanotubular Ceramic Membranes Covalently Capped with Single-Wall Carbon Nanotubes

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Samer Al-Gharabli

2018-05-01

Full Text Available Advanced ceramic materials with a well-defined nano-architecture of their surfaces were formed by applying a two-step procedure. Firstly, a primary amine was docked on the ordered nanotubular ceramic surface via a silanization process. Subsequently, single-wall carbon nanotubes (SWCNTs were covalently grafted onto the surface via an amide building block. Physicochemical (e.g., hydrophobicity, and surface free energy (SFE, mechanical, and tribological properties of the developed membranes were improved significantly. The design, preparation, and extended characterization of the developed membranes are presented. Tools such as high-resolution transmission electron microscopy (HR-TEM, single-area electron diffraction (SAED analysis, microscopy, tribology, nano-indentation, and Raman spectroscopy, among other techniques, were utilized in the characterization of the developed membranes. As an effect of hydrophobization, the contact angles (CAs changed from 38° to 110° and from 51° to 95° for the silanization of ceramic membranes 20 (CM20 and CM100, respectively. SWCNT functionalization reduced the CAs to 72° and 66° for ceramic membranes carbon nanotubes 20 (CM-CNT-20 and CM-CNT-100, respectively. The mechanical properties of the developed membranes improved significantly. From the nanotribological study, Young’s modulus increased from 3 to 39 GPa for CM-CNT-20 and from 43 to 48 GPa for pristine CM-CNT-100. Furthermore, the nanohardness increased by about 80% after the attachment of CNTs for both types of ceramics. The proposed protocol within this work for the development of functionalized ceramic membranes is both simple and efficient.

Environmentally benign synthesis of amides and ureas via catalytic dehydrogenation coupling of volatile alcohols and amines in a Pd-Ag membrane reactor

KAUST Repository

Chen, Tao

2016-05-31

In this study, we report the direct synthesis of amides and ureas via the catalytic dehydrogenation of volatile alcohols and amines using the Milstein catalyst in a Pd-Ag/ceramic membrane reactor. A series of amides and ureas, which could not be synthesized in an open system by catalytic dehydrogenation coupling, were obtained in moderate to high yields via catalytic dehydrogenation of volatile alcohols and amines. This process could be monitored by the hydrogen produced. Compared to the traditional method of condensation, this catalytic system avoids the stoichiometric pre-activation or in situ activation of reagents, and is a much cleaner process with high atom economy. This methodology, only possible by employing the Pd-Ag/ceramic membrane reactor, not only provides a new environmentally benign synthetic approach of amides and ureas, but is also a potential method for hydrogen storage.

Environmentally benign synthesis of amides and ureas via catalytic dehydrogenation coupling of volatile alcohols and amines in a Pd-Ag membrane reactor

KAUST Repository

Chen, Tao; Zeng, Gaofeng; Lai, Zhiping; Huang, Kuo-Wei

2016-01-01

In this study, we report the direct synthesis of amides and ureas via the catalytic dehydrogenation of volatile alcohols and amines using the Milstein catalyst in a Pd-Ag/ceramic membrane reactor. A series of amides and ureas, which could not be synthesized in an open system by catalytic dehydrogenation coupling, were obtained in moderate to high yields via catalytic dehydrogenation of volatile alcohols and amines. This process could be monitored by the hydrogen produced. Compared to the traditional method of condensation, this catalytic system avoids the stoichiometric pre-activation or in situ activation of reagents, and is a much cleaner process with high atom economy. This methodology, only possible by employing the Pd-Ag/ceramic membrane reactor, not only provides a new environmentally benign synthetic approach of amides and ureas, but is also a potential method for hydrogen storage.

Water Reclamation Using a Ceramic Nanofiltration Membrane and Surface Flushing with Ozonated Water

Science.gov (United States)

Hoang, Anh T.; Okuda, Tetsuji; Takeuchi, Haruka; Tanaka, Hiroaki; Nghiem, Long D.

2018-01-01

A new membrane fouling control technique using ozonated water flushing was evaluated for direct nanofiltration (NF) of secondary wastewater effluent using a ceramic NF membrane. Experiments were conducted at a permeate flux of 44 L/m2h to evaluate the ozonated water flushing technique for fouling mitigation. Surface flushing with clean water did not effectively remove foulants from the NF membrane. In contrast, surface flushing with ozonated water (4 mg/L dissolved ozone) could effectively remove most foulants to restore the membrane permeability. This surface flushing technique using ozonated water was able to limit the progression of fouling to 35% in transmembrane pressure increase over five filtration cycles. Results from this study also heighten the need for further development of ceramic NF membrane to ensure adequate removal of pharmaceuticals and personal care products (PPCPs) for water recycling applications. The ceramic NF membrane used in this study showed approximately 40% TOC rejection, and the rejection of PPCPs was generally low and highly variable. It is expected that the fouling mitigation technique developed here is even more important for ceramic NF membranes with smaller pore size and thus better PPCP rejection. PMID:29671797

Water Reclamation Using a Ceramic Nanofiltration Membrane and Surface Flushing with Ozonated Water

Directory of Open Access Journals (Sweden)

Takahiro Fujioka

2018-04-01

Full Text Available A new membrane fouling control technique using ozonated water flushing was evaluated for direct nanofiltration (NF of secondary wastewater effluent using a ceramic NF membrane. Experiments were conducted at a permeate flux of 44 L/m2h to evaluate the ozonated water flushing technique for fouling mitigation. Surface flushing with clean water did not effectively remove foulants from the NF membrane. In contrast, surface flushing with ozonated water (4 mg/L dissolved ozone could effectively remove most foulants to restore the membrane permeability. This surface flushing technique using ozonated water was able to limit the progression of fouling to 35% in transmembrane pressure increase over five filtration cycles. Results from this study also heighten the need for further development of ceramic NF membrane to ensure adequate removal of pharmaceuticals and personal care products (PPCPs for water recycling applications. The ceramic NF membrane used in this study showed approximately 40% TOC rejection, and the rejection of PPCPs was generally low and highly variable. It is expected that the fouling mitigation technique developed here is even more important for ceramic NF membranes with smaller pore size and thus better PPCP rejection.

Counter-current membrane reactor for WGS process: Membrane design

Energy Technology Data Exchange (ETDEWEB)

Piemonte, Vincenzo; Favetta, Barbara [Department of Chemical Engineering Materials and Environment, University of Rome ' ' La Sapienza' ' , via Eudossiana 18, 00184 Rome (Italy); De Falco, Marcello [Faculty of Engineering, University Campus Bio-Medico of Rome, via Alvaro del Portillo 21, 00128 Rome (Italy); Basile, Angelo [CNR-ITM, c/o University of Calabria, Via Pietro Bucci, Cubo 17/C, 87030 Rende (CS) (Italy)

2010-11-15

Water gas shift (WGS) is a thermodynamically limited reaction which has to operate at low temperatures, reducing kinetics rate and increasing the amount of catalyst required to reach valuable CO conversions. It has been widely demonstrated that the integration of hydrogen selective membranes is a promising way to enhance WGS reactors performance: a Pd-based MR operated successfully overcoming the thermodynamic constraints of a traditional reactor thanks to the removal of hydrogen from reaction environment. In the first part of a MR, the H{sub 2} partial pressure starts from a minimum value since the reaction has not started. As a consequence, if the carrier gas in the permeation zone is sent in counter-current, which is the most efficient configuration, in the first reactor section the H{sub 2} partial pressure in reaction zone is low while in the permeation zone is high, potentially implying back permeation. This means a bad utilization of the first part of the membrane area and thus, a worsening of the MR performance with lower H{sub 2} recovery and lower CO conversion with respect to the case in which the whole selective surface is properly used. To avoid this problem different MR configurations were evaluated by a 1-D pseudo-homogeneous model, validated with WGS industrial data reported in scientific literature. It was demonstrated that the permeated H{sub 2} flow rate per membrane surface, i.e. the membrane flux, strongly improves if selective membrane is placed only in the second part of the reactor: in fact, if the membrane is placed at L{sub m}/L{sub tot} = 0.5, the membrane flux is 0.2 kmol/(m{sup 2}h) about, if it is placed along all reactor tube (L{sub m}/L{sub tot} = 1), flux is 0.05 kmol/(m{sup 2}h). The effect of the L/D reactor ratio and of the reactor wall temperature on the CO conversion were also assessed. (author)

Hydrogenation of Maltose in Catalytic Membrane Reactor for Maltitol Production

Directory of Open Access Journals (Sweden)

Makertihartha I.G.B.N.

2018-01-01

Full Text Available Maltitol is one of the low-calorie sweeteners which has a major role in food industries. Due to its characteristics of comparable sweetness level to sucrose, maltitol can be a suitable sugar replacement. In this work, catalytic membrane reactor (CMR was examined in maltitol production through hydrogenation of maltose. Commercial ceramic membrane impregnated with Kalcat 8030 Nickel was used as the CMR. The reaction was conducted at a batch mode operation, 95 to 110°C of temperature, and 5 to 8 bar of pressure. In the range of working conditions used in this study, up to 47% conversion was achieved. The reaction conversion was significantly affected by temperature and pressure. Results of this preliminary study indicated that CMR can be used for hydrogenation of maltose with good performance under a relatively low operating pressure.

Salt splitting with ceramic membranes

International Nuclear Information System (INIS)

Kurath, D.

1996-01-01

The purpose of this task is to develop ceramic membrane technologies for salt splitting of radioactively contaminated sodium salt solutions. This technology has the potential to reduce the low-level waste (LLW) disposal volume, the pH and sodium hydroxide content for subsequent processing steps, the sodium content of interstitial liquid in high-level waste (HLW) sludges, and provide sodium hydroxide free of aluminum for recycle within processing plants at the DOE complex. Potential deployment sites include Hanford, Savannah River, and Idaho National Engineering Laboratory (INEL). The technical approach consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON). As the name implies, sodium ions are transported rapidly through these ceramic crystals even at room temperatures

Comprehensive Study on Ceramic Membranes for Low‐Cost Microbial Fuel Cells

Science.gov (United States)

Pasternak, Grzegorz; Greenman, John

2016-01-01

Abstract Microbial fuel cells (MFCs) made with different types of ceramic membranes were investigated to find a low‐cost alternative to commercially available proton exchange membranes. The MFCs operated with fresh human urine as the fuel. Pyrophyllite and earthenware produced the best performance to reach power densities of 6.93 and 6.85 W m−3, respectively, whereas mullite and alumina achieved power densities of 4.98 and 2.60 W m−3, respectively. The results indicate the dependence of bio‐film growth and activity on the type of ceramic membrane applied. The most favourable conditions were created in earthenware MFCs. The performance of the ceramic membranes was related to their physical and chemical properties determined by environmental scanning electron microscopy and energy dispersive X‐ray spectroscopy. The cost of mullite, earthenware, pyrophyllite and alumina was estimated to be 13.61, 4.14, 387.96 and 177.03 GBP m−2, respectively. The results indicate that earthenware and mullite are good substitutes for commercially available proton exchange membranes, which makes the MFC technology accessible in developing countries. PMID:26692569

Chemical and microstructural analyses for heavy metals removal from water media by ceramic membrane filtration.

Science.gov (United States)

Ali, Asmaa; Ahmed, Abdelkader; Gad, Ali

2017-01-01

This study aims to investigate the ability of low cost ceramic membrane filtration in removing three common heavy metals namely; Pb 2+ , Cu 2+ , and Cd 2+ from water media. The work includes manufacturing ceramic membranes with dimensions of 15 by 15 cm and 2 cm thickness. The membranes were made from low cost materials of local clay mixed with different sawdust percentages of 0.5%, 2.0%, and 5.0%. The used clay was characterized by X-ray diffraction (XRD) and X-ray fluorescence analysis. Aqueous solutions of heavy metals were prepared in the laboratory and filtered through the ceramic membranes. The influence of the main parameters such as pH, initial driving pressure head, and concentration of heavy metals on their removal efficiency by ceramic membranes was investigated. Water samples were collected before and after the filtration process and their heavy metal concentrations were determined by chemical analysis. Moreover, a microstructural analysis using scanning electronic microscope (SEM) was performed on ceramic membranes before and after the filtration process. The chemical analysis results showed high removal efficiency up to 99% for the concerned heavy metals. SEM images approved these results by showing adsorbed metal ions on sides of the internal pores of the ceramic membranes.

Novel Composite Hydrogen-Permeable Membranes for Non-Thermal Plasma Reactors for the Decomposition of Hydrogen Sulfide

Energy Technology Data Exchange (ETDEWEB)

Morris D. Argyle; John F. Ackerman; Suresh Muknahallipatna; Jerry C. Hamann; Stanislaw Legowski; Guibing Zhao; Sanil John

2006-09-30

The goal of this experimental project is to design and fabricate a reactor and membrane test cell to dissociate hydrogen sulfide (H{sub 2}S) in a non-thermal plasma and recover hydrogen (H{sub 2}) through a superpermeable multi-layer membrane. Superpermeability of hydrogen atoms (H) has been reported by some researchers using membranes made of Group V transition metals (niobium, tantalum, vanadium, and their alloys), although it has yet to be confirmed in this study. Several pulsed corona discharge (PCD) reactors have been fabricated and used to dissociate H{sub 2}S into hydrogen and sulfur. Visual observation shows that the corona is not uniform throughout the reactor. The corona is stronger near the top of the reactor in argon, while nitrogen and mixtures of argon or nitrogen with H{sub 2}S produce stronger coronas near the bottom of the reactor. Both of these effects appear to be explainable base on the different electron collision interactions with monatomic versus polyatomic gases. A series of experiments varying reactor operating parameters, including discharge capacitance, pulse frequency, and discharge voltage were performed while maintaining constant power input to the reactor. At constant reactor power input, low capacitance, high pulse frequency, and high voltage operation appear to provide the highest conversion and the highest energy efficiency for H{sub 2}S decomposition. Reaction rates and energy efficiency per H{sub 2}S molecule increase with increasing flow rate, although overall H{sub 2}S conversion decreases at constant power input. Voltage and current waveform analysis is ongoing to determine the fundamental operating characteristics of the reactors. A metal infiltrated porous ceramic membrane was prepared using vanadium as the metal and an alumina tube. Experiments with this type of membrane are continuing, but the results thus far have been consistent with those obtained in previous project years: plasma driven permeation or superpermeability

Vibrational Spectroscopy as a Promising Toolbox for Analyzing Functionalized Ceramic Membranes.

Science.gov (United States)

Kiefer, Johannes; Bartels, Julia; Kroll, Stephen; Rezwan, Kurosch

2018-01-01

Ceramic materials find use in many fields including the life sciences and environmental engineering. For example, ceramic membranes have shown to be promising filters for water treatment and virus retention. The analysis of such materials, however, remains challenging. In the present study, the potential of three vibrational spectroscopic methods for characterizing functionalized ceramic membranes for water treatment is evaluated. For this purpose, Raman scattering, infrared (IR) absorption, and solvent infrared spectroscopy (SIRS) were employed. The data were analyzed with respect to spectral changes as well as using principal component analysis (PCA). The Raman spectra allow an unambiguous discrimination of the sample types. The IR spectra do not change systematically with functionalization state of the material. Solvent infrared spectroscopy allows a systematic distinction and enables studying the molecular interactions between the membrane surface and the solvent.

Ceramic membrane fouling during ultrafiltration of oil/water emulsions: roles played by stabilization surfactants of oil droplets.

Science.gov (United States)

Lu, Dongwei; Zhang, Tao; Ma, Jun

2015-04-07

Oil/water (O/W) emulsion stabilized by surfactants is the part of oily wastewater that is most difficult to handle. Ceramic membrane ultrafiltration presently is an ideal process to treat O/W emulsions. However, little is known about the fouling mechanism of the ceramic membrane during O/W emulsion treatment. This paper investigated how stabilization surfactants of O/W emulsions influence the irreversible fouling of ceramic membranes during ultrafiltration. An unexpected phenomenon observed was that irreversible fouling was much less when the charge of the stabilization surfactant of O/W emulsions is opposite to the membrane. The less ceramic membrane fouling in this case was proposed to be due to a synergetic steric effect and demulsification effect which prevented the penetration of oil droplets into membrane pores and led to less pore blockage. This proposed mechanism was supported by cross section images of fouled and virgin ceramic membranes taken with scanning electron microscopy, regression results of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged to the stabilization surfactant should be applied in ultrafiltration of O/W emulsions to alleviate irreversible membrane fouling. It could be a useful rule for ceramic membrane ultrafiltration of oily wastewater.

Ceramic membrane fouling during ultrafiltration of oil/water emulsions: Roles played by stabilization surfactants of oil droplets

KAUST Repository

Lu, Dongwei

2015-04-07

Oil/water (O/W) emulsion stabilized by surfactants is the part of oily wastewater that is most difficult to handle. Ceramic membrane ultrafiltration presently is an ideal process to treat O/W emulsions. However, little is known about the fouling mechanism of the ceramic membrane during O/W emulsion treatment. This paper investigated how stabilization surfactants of O/W emulsions influence the irreversible fouling of ceramic membranes during ultrafiltration. An unexpected phenomenon observed was that irreversible fouling was much less when the charge of the stabilization surfactant of O/W emulsions is opposite to the membrane. The less ceramic membrane fouling in this case was proposed to be due to a synergetic steric effect and demulsification effect which prevented the penetration of oil droplets into membrane pores and led to less pore blockage. This proposed mechanism was supported by cross section images of fouled and virgin ceramic membranes taken with scanning electron microscopy, regression results of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged to the stabilization surfactant should be applied in ultrafiltration of O/W emulsions to alleviate irreversible membrane fouling. It could be a useful rule for ceramic membrane ultrafiltration of oily wastewater. © 2015 American Chemical Society.

Fabrication of silica ceramic membrane via sol-gel dip-coating method at different nitric acid amount

Science.gov (United States)

Kahlib, N. A. Z.; Daud, F. D. M.; Mel, M.; Hairin, A. L. N.; Azhar, A. Z. A.; Hassan, N. A.

2018-01-01

Fabrication of silica ceramics via the sol-gel method has offered more advantages over other methods in the fabrication of ceramic membrane, such as simple operation, high purity homogeneous, well defined-structure and complex shapes of end products. This work presents the fabrication of silica ceramic membrane via sol-gel dip-coating methods by varying nitric acid amount. The nitric acid plays an important role as catalyst in fabrication reaction which involved hydrolysis and condensation process. The tubular ceramic support, used as the substrate, was dipped into the sol of Tetrethylorthosilicate (TEOS), distilled water and ethanol with the addition of nitric acid. The fabricated silica membrane was then characterized by (Field Emission Scanning Electron Microscope) FESEM and (Fourier transform infrared spectroscopy) FTIR to determine structural and chemical properties at different amount of acids. From the XRD analysis, the fabricated silica ceramic membrane showed the existence of silicate hydrate in the final product. FESEM images indicated that the silica ceramic membrane has been deposited on the tubular ceramic support as a substrate and penetrate into the pore walls. The intensity peak of FTIR decreased with increasing of amount of acids. Hence, the 8 ml of acid has demonstrated the appropriate amount of catalyst in fabricating good physical and chemical characteristic of silica ceramic membrane.

New ceramics for nuclear industry. Case of fission and fusion reactors

International Nuclear Information System (INIS)

Yvars, M.

1979-10-01

The ceramics used in the nuclear field are described as is their behaviour under radiation. 1) Power reactors - nuclear fission. Ceramics enter into the fabrication of nuclear fuels: oxides, carbides, uranium or plutonium nitrides or oxy-nitrides. Silicon carbide SiC is used for preparing the fuels of helium cooled high temperature reactors. Its use is foreseen in the design of gas high temperature gas thermal exchangers, as is silicon nitride (Si 3 N 4 ). In the materials for safety or control rods, the intense neutron flows induce nuclear reactions which increase the temperature of the neutron absorbing material. Boron carbide B 4 C, rare earth oxides Ln 2 O 3 , or B 4 C-Cu or B 4 C-Al cermets are employed. Burnable poison materials are formed of Al 2 O 3 -B 4 C or Al 2 O 3 -Ln 2 O 3 cermets. The moderators of thermal neutron reactors are in high purety polycrystalline graphite. For the thermal insulation of reactor vessels and jackets, honeycomb ceramics are used as well as ceramic fibres on an increasing scale (kaolin, alumina and other fibres). 2) fusion reactors (Tokomak). These require refractory materials with a low atomic number. Carbon fibres, boron carbide, some borons (Al B 12 ), silicon nitrides and oxy-nitrides and high density alumina are the substances considered [fr

A theoretical analysis of methanol synthesis from CO2 and H2 in a ceramic membrane reactor

NARCIS (Netherlands)

Gallucci, F.; Basile, A.

2007-01-01

In this theoretical work the CO2 conversion into methanol in both a traditional reactor (TR) and a membrane reactor (MR) is considered. The purpose of this study was to investigate the possibility of increasing CO2 conversion into methanol with respect to a TR. A zeolite MR, able to combine

Cross flow microfiltration of oil-water emulsions using clay based ceramic membrane support and TiO2 composite membrane

Directory of Open Access Journals (Sweden)

Kanchapogu Suresh

2017-09-01

Full Text Available The main objective of this work is to study the effect of cross flow filtration conditions on the separation of oily wastewater using ceramic support and TiO2 membrane. Firstly, the low cost clay based ceramic membrane support was prepared by uniaxial compaction method using combination of pyrophyllite, quartz, feldspar, kaolin, ball clay and calcium carbonate along with PVA as a binder. Subsequently, TiO2 composite membrane was fabricated via hydrothermal route employing TiO2 sol derived from TiCl4 and NH4OH solution. Cross flow microfiltration investigations were carried out by utilizing oil-water emulsion concentration of 200 mg/L at three distinct applied pressures (69–207 kPa and three cross flow velocities (0.0885, 0.1327, and 0.1769 m/s. Compared to ceramic support, TiO2 composite membrane demonstrates better performance in terms of flux and removal efficiency of oil and also the rate of flux decline during filtration operation is lower due to highly hydrophilic surface of the TiO2 membrane. TiO2 membrane displays the oil removal efficiency of 99% in the entire range of applied pressures investigation, while ceramic support shows 93–96% of oil removal.

OXIDATIVE COUPLING OF METHANE USING INORGANIC MEMBRANE REACTORS

Energy Technology Data Exchange (ETDEWEB)

Dr. Y.H. Ma; Dr. W.R. Moser; Dr. A.G. Dixon; Dr. A.M. Ramachandra; Dr. Y. Lu; C. Binkerd

1998-04-01

The objective of this research is to study the oxidative coupling of methane in catalytic inorganic membrane reactors. A specific target is to achieve conversion of methane to C{sub 2} hydrocarbons at very high selectivity and higher yields than in conventional non-porous, co-feed, fixed bed reactors by controlling the oxygen supply through the membrane. A membrane reactor has the advantage of precisely controlling the rate of delivery of oxygen to the catalyst. This facility permits balancing the rate of oxidation and reduction of the catalyst. In addition, membrane reactors minimize the concentration of gas phase oxygen thus reducing non selective gas phase reactions, which are believed to be a main route for the formation of CO{sub x} products. Such gas phase reactions are a cause of decreased selectivity in the oxidative coupling of methane in conventional flow reactors. Membrane reactors could also produce higher product yields by providing better distribution of the reactant gases over the catalyst than the conventional plug flow reactors. Membrane reactor technology also offers the potential for modifying the membranes both to improve catalytic properties as well as to regulate the rate of the permeation/diffusion of reactants through the membrane to minimize by-product generation. Other benefits also exist with membrane reactors, such as the mitigation of thermal hot-spots for highly exothermic reactions such as the oxidative coupling of methane. The application of catalytically active inorganic membranes has potential for drastically increasing the yield of reactions which are currently limited by either thermodynamic equilibria, product inhibition, or kinetic selectivity.

Oxidative coupling of methane using inorganic membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Ma, Y.H.; Moser, W.R.; Dixon, A.G. [Worcester Polytechnic Institute, MA (United States)] [and others

1995-12-31

The goal of this research is to improve the oxidative coupling of methane in a catalytic inorganic membrane reactor. A specific target is to achieve conversion of methane to C{sub 2} hydrocarbons at very high selectivity and relatively higher yields than in fixed bed reactors by controlling the oxygen supply through the membrane. A membrane reactor has the advantage of precisely controlling the rate of delivery of oxygen to the catalyst. This facility permits balancing the rate of oxidation and reduction of the catalyst. In addition, membrane reactors minimize the concentration of gas phase oxygen thus reducing non selective gas phase reactions, which are believed to be a main route for formation of CO{sub x} products. Such gas phase reactions are a cause for decreased selectivity in oxidative coupling of methane in conventional flow reactors. Membrane reactors could also produce higher product yields by providing better distribution of the reactant gases over the catalyst than the conventional plug flow reactors. Modeling work which aimed at predicting the observed experimental trends in porous membrane reactors was also undertaken in this research program.

Technology Implementation Plan. Fully Ceramic Microencapsulated Fuel for Commercial Light Water Reactor Application

International Nuclear Information System (INIS)

Snead, Lance Lewis; Terrani, Kurt A.; Powers, Jeffrey J.; Worrall, Andrew; Robb, Kevin R.; Snead, Mary A.

2015-01-01

This report is an overview of the implementation plan for ORNL's fully ceramic microencapsulated (FCM) light water reactor fuel. The fully ceramic microencapsulated fuel consists of tristructural isotropic (TRISO) particles embedded inside a fully dense SiC matrix and is intended for utilization in commercial light water reactor application.

Technology Implementation Plan. Fully Ceramic Microencapsulated Fuel for Commercial Light Water Reactor Application

Energy Technology Data Exchange (ETDEWEB)

Snead, Lance Lewis [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Robb, Kevin R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Mary A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-04-01

This report is an overview of the implementation plan for ORNL's fully ceramic microencapsulated (FCM) light water reactor fuel. The fully ceramic microencapsulated fuel consists of tristructural isotropic (TRISO) particles embedded inside a fully dense SiC matrix and is intended for utilization in commercial light water reactor application.

Application of ceramic membranes for seawater reverse osmosis (SWRO) pre-treatment

KAUST Repository

Hamad, Juma

2013-05-30

Low-pressure (microfiltration/ultrafiltration (MF/UF)) membranes are being increasingly used as pre-treatment, prior to seawater reverse osmosis (SWRO). The objective of pre-treatment before reverse osmosis (RO) membranes is to remove undesirable and particulate fouling materials (algae, suspended and colloidal particles). Also, a pre-treatment barrier reduces organics and provides better feed water quality for RO membranes. MF and UF pre-treatment prior to SWRO provides Low Silt Density Index (SDI) values recommended for RO operation. Ceramic membranes are more attractive as they made of more chemically resistant materials, which allow for more stable operation and aggressive backwashing (BW) and cleaning. A pilot plant with a monolith ceramic MF membrane (0.1 μm pore size) from METAWATER was used to carry out the study. Red Sea water pumped from a distance of 700 m offshore from Thuwal (Kingdom of Saudi Arabia) was used as feed water. The pilot plant was operated automatically at constant flux of 150 LMH that involved BW, air flushing and forward flushing at the end of filtration cycle. Seawater permeates were used for hydraulic BW, while sodium hypochlorite, citric acid and sodium hydroxide were used for chemical cleaning (CIP) to restore the membrane permeability after use. Filtration cycles of 2.5 h were adopted for initial experiments. Aggressive BW flux of 1,800 LMH for 15 s, air flushing of 4 bars for 10 s and forward flushing of 300 LMH for 40 s were applied for regular membrane hydraulic cleaning. The increase of membrane resistances over time was monitored. Further studies were also performed by using Anopore ceramic membranes AAO100 (pore sizes of 0.1 μm) using a constant pressure bench-scale set-up. The feed water and permeate were analysed using an SDI unit, flow cytometre (FCM) and liquid chromatography with organic carbon detection (LC-OCD). The results showed that ceramic membrane filtration reduced the SDI15 of seawater from 6.1 to 2.1 which

Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

Directory of Open Access Journals (Sweden)

Mehrdad Ebrahimi

2015-12-01

Full Text Available Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration.

Science.gov (United States)

Ebrahimi, Mehrdad; Busse, Nadine; Kerker, Steffen; Schmitz, Oliver; Hilpert, Markus; Czermak, Peter

2015-12-31

Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

OpenAIRE

Ebrahimi, Mehrdad; Busse, Nadine; Kerker, Steffen; Schmitz, Oliver; Hilpert, Markus; Czermak, Peter

2015-01-01

Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluen...

Cross flow microfiltration of oil-water emulsions using clay based ceramic membrane support and TiO2 composite membrane

OpenAIRE

Kanchapogu Suresh; G. Pugazhenthi

2017-01-01

The main objective of this work is to study the effect of cross flow filtration conditions on the separation of oily wastewater using ceramic support and TiO2 membrane. Firstly, the low cost clay based ceramic membrane support was prepared by uniaxial compaction method using combination of pyrophyllite, quartz, feldspar, kaolin, ball clay and calcium carbonate along with PVA as a binder. Subsequently, TiO2 composite membrane was fabricated via hydrothermal route employing TiO2 sol derived fro...

CO2 separation from biogas with ceramic membranes

International Nuclear Information System (INIS)

Fassauer, Burkhardt; Richter, Hannes; Schwarz, Bjoern; Reger-Wagner, Norman; Kaemnitz, Susanne; Lubenau, Udo; Mothes, Raimund

2015-01-01

Biogas contains after the production of up to 55% CO 2 . In order to use biogas as a fuel or to feed it into the natural gas network, it must be purified before. Adsorption and scrubbing processes are primarily used technically. Membrane processes offer the advantage of continuous operation and a simple modular and flexible system design, which imply relatively low investment costs and low energy needs. Moreover, membrane systems can be started up and shut down quickly without any problems. Ceramic membranes are characterised by high stability (thermal, chemical, mechanical) and very high flows in comparison to polymeric membranes. [de

Treatment of domestic wastewater with an anaerobic ceramic membrane bioreactor (AnCMBR).

Science.gov (United States)

Yue, Xiaodi; Koh, Yoong Keat Kelvin; Ng, How Yong

2015-01-01

In this study, a ceramic membrane with a pore size of 80 nm was incorporated into an anaerobic membrane bioreactor for excellent stability and integrity. Chemical oxygen demand (COD) removal efficiencies by biodegradation reached 78.6 ± 6.0% with mixed liquor suspended solids (MLSS) of 12.8 ± 1.2 g/L. Even though the total methane generated was 0.3 ± 0.03 L/g CODutilized, around 67.4% of it dissolved in permeate and was lost beyond collection. As a result, dissolved methane was 2.7 times of the theoretical saturating concentration calculated from Henry's law. When transmembrane pressure (TMP) of the ceramic membrane reached 30 kPa after 25.3 d, 95.2% of the total resistance was attributed to the cake layer, which made it the major contributor to membrane fouling. Compared to the mixed liquor, cake layer was rich in colloids and soluble products that could bind the solids to form a dense cake layer. The Methanosarcinaceae family preferred to attach to the ceramic membranes.

Effects of dissolved organic matters (DOMs) on membrane fouling in anaerobic ceramic membrane bioreactors (AnCMBRs) treating domestic wastewater.

Science.gov (United States)

Yue, Xiaodi; Koh, Yoong Keat Kelvin; Ng, How Yong

2015-12-01

Anaerobic membrane bioreactors (AnMBRs) have been regarded as a potential solution to achieve energy neutrality in the future wastewater treatment plants. Coupling ceramic membranes into AnMBRs offers great potential as ceramic membranes are resistant to corrosive chemicals such as cleaning reagents and harsh environmental conditions such as high temperature. In this study, ceramic membranes with pore sizes of 80, 200 and 300 nm were individually mounted in three anaerobic ceramic membrane bioreactors (AnCMBRs) treating real domestic wastewater to examine the treatment efficiencies and to elucidate the effects of dissolved organic matters (DOMs) on fouling behaviours. The average overall chemical oxygen demands (COD) removal efficiencies could reach around 86-88%. Although CH4 productions were around 0.3 L/g CODutilised, about 67% of CH4 generated was dissolved in the liquid phase and lost in the permeate. When filtering mixed liquor of similar properties, smaller pore-sized membranes fouled slower in long-term operations due to lower occurrence of pore blockages. However, total organic removal efficiencies could not explain the fouling behaviours. Liquid chromatography-organic carbon detection, fluorescence spectrophotometer and high performance liquid chromatography coupled with fluorescence and ultra-violet detectors were used to analyse the DOMs in detail. The major foulants were identified to be biopolymers that were produced in microbial activities. One of the main components of biopolymers--proteins--led to different fouling behaviours. It is postulated that the proteins could pass through porous cake layers to create pore blockages in membranes. Hence, concentrations of the DOMs in the soluble fraction of mixed liquor (SML) could not predict membrane fouling because different components in the DOMs might have different interactions with membranes. Copyright © 2015 Elsevier Ltd. All rights reserved.

Carbon-coated ceramic membrane reactor for production of hydrogen via aqueous phase reforming of sorbitol

NARCIS (Netherlands)

Neira d'Angelo, M.F.; Ordomskiy, V.; Schouten, J.C.; Schaaf, van der J.; Nijhuis, T.A.

2014-01-01

Hydrogen was produced by aqueous-phase reforming (APR) of sorbitol in a carbon-on-alumina tubular membrane reactor (4 nm pore size, 7 cm long, 3 mm internal diameter) that allows the hydrogen gas to permeate to the shell side, whereas the liquid remains in the tube side. The hydrophobic nature of

Salt splitting using ceramic membranes

Energy Technology Data Exchange (ETDEWEB)

Kurath, D.E. [Pacific Northwest National Lab., Richland, WA (United States)

1997-10-01

Many radioactive aqueous wastes in the DOE complex have high concentrations of sodium that can negatively affect waste treatment and disposal operations. Sodium can decrease the durability of waste forms such as glass and is the primary contributor to large disposal volumes. Waste treatment processes such as cesium ion exchange, sludge washing, and calcination are made less efficient and more expensive because of the high sodium concentrations. Pacific Northwest National Laboratory (PNNL) and Ceramatec Inc. (Salt Lake City UT) are developing an electrochemical salt splitting process based on inorganic ceramic sodium (Na), super-ionic conductor (NaSICON) membranes that shows promise for mitigating the impact of sodium. In this process, the waste is added to the anode compartment, and an electrical potential is applied to the cell. This drives sodium ions through the membrane, but the membrane rejects most other cations (e.g., Sr{sup +2}, Cs{sup +}). The charge balance in the anode compartment is maintained by generating H{sup +} from the electrolysis of water. The charge balance in the cathode is maintained by generating OH{sup {minus}}, either from the electrolysis of water or from oxygen and water using an oxygen cathode. The normal gaseous products of the electrolysis of water are oxygen at the anode and hydrogen at the cathode. Potentially flammable gas mixtures can be prevented by providing adequate volumes of a sweep gas, using an alternative reductant or destruction of the hydrogen as it is generated. As H{sup +} is generated in the anode compartment, the pH drops. The process may be operated with either an alkaline (pH>12) or an acidic anolyte (pH <1). The benefits of salt splitting using ceramic membranes are (1) waste volume reduction and reduced chemical procurement costs by recycling of NaOH; and (2) direct reduction of sodium in process streams, which enhances subsequent operations such as cesium ion exchange, calcination, and vitrification.

The use of ceramic membranes for radioactive solutions purification

International Nuclear Information System (INIS)

Zakrzewska-Trznadel, G.

2002-01-01

Membrane permeation combined with complexation was tested for radioactive wastes processing purpose. The results of experiments with MEMBRALOX and CeRAM INSIDE filtering elements are presented in the paper. The pore size of ceramic membranes was in 1kD-100 nm range. The experiments were performed with non-active and with radioactive model solutions and original radioactive waste samples. To achieve high decontamination factors the process was enhanced by chemical complexation. Such complexants as poly(acrylic) acid and polyacrylic)acid salts of different crosslinking, polyethylenimine and cyanoferrates were tested. The experiments showed the significant increase of retention and decontamination factors while before ultrafiltration macromolecular ligands were added. The effectiveness of complexation by each ligand is strongly dependent on pH and alkali metals concentration. (author)

Deposition and consolidation of porous ceramic films for membrane separation

DEFF Research Database (Denmark)

Elmøe, Tobias Dokkedal; Tricoli, Antonio; Johannessen, Tue

The deposition of porous ceramic films for membrane separation can be done by several processes such as thermophoresis [1], dip-coating [2] and spray pyrolysis [3]. Here we present a high-speed method, in which ceramic nano-particles form a porous film by filtration on top of a porous ceramic...... substrate [4]. Ceramic nano-particles are generated in a flame, using either a premixed (gas) flame, in which a metal-oxide precursor is evaporated in an N2 stream, which is combusted with methane and air, or using a flame spray pyrolysis, in which a liquid metal-oxide precursor is sprayed through a nozzle...

Alternative movement : collaborative project has researchers looking to ceramic membranes to improve produced water treatment

Energy Technology Data Exchange (ETDEWEB)

Wells, P.

2009-10-15

Ceramic membranes have high chemical and thermal stability coupled with mechanical strength and are therefore used in a range of microfiltration, ultrafiltration and nanofiltration applications. This article described a new technology that involves the use of ceramic membranes in the treatment of produced water in thermal heavy oil recovery operations. The efficacy of advanced ceramic nano-membrane technology (CMT) is being examined in bench-scale experiments at the Southern Alberta Institute of Technology (SAIT) in collaboration with the department of chemical and petroleum engineering at the University of Calgary. In one project, next-generation ceramic membrane technology is being used as part of the overall treatment process of produced water. The project is funded through a Canadian Association of Petroleum Producers fund and the Alberta Department of Energy. It is facilitated by the Petroleum Technology Alliance Canada in an effort to find cost-effective treatment solutions for recycling produced water for the conventional oil and gas industry. The key objective is to increase the amount of produced water that can be reused rather than disposed into deep saline aquifers. The research focuses on the pre-treatment of produced water and related salt impacted water by using ceramic membranes for the removal of organic compounds for beneficial reuse downstream. Ceramic membranes consist of a multilayer system and their performance depends on the separation and permeation properties of the membrane as well as its mechanical integrity. It was concluded that the CMT findings will be beneficial to the oil and gas industry in providing practical solutions for the challenging issues associated with de-oiling and produced water treatment. 2 figs.

Treating domestic sewage by Integrated Inclined-Plate-Membrane bio-reactor

Science.gov (United States)

Song, Li Ming; Wang, Zi; Chen, Lei; Zhong, Min; Dong, Zhan Feng

2017-12-01

Membrane fouling shorten the service life of the membrane and increases aeration rate for membrane surface cleaning. Two membrane bio-reactors, one for working and another for comparing, were set up to evaluate the feasibility of alleviating membrane fouling and improving wastewater treatment efficiency by integrating inclined-plate precipitation and membrane separation. The result show that: (1) Inclined-plate in reactor had a good effect on pollutant removal of membrane bioreactor. The main role of inclined-plate is dividing reactor space and accelerating precipitation. (2) Working reactor have better performance in COD, TN and TP removal, which can attribute to that working reactor (integrated inclined-plate-Membrane bioreactor) takes both advantages of membrane separation and biological treatment. When influent COD, TP and TN concentration is 163-248 mg/L, 2.08-2.81 mg/L and 24.38-30.49 mg/L in working reactor, effluent concentration is 27-35 mg/L, 0.53-0.59 mg/L and 11.28-11.56 mg/L, respectively. (3) Membrane fouling was well alleviated in integrated inclined-plate-Membrane bioreactor, and membrane normal service time is significantly longer than that in comparing reactor, which can attribute to accelerating precipitation of inclined-plate. In summary, integrated inclined-plate-Membrane bioreactor is a promising technology to alleviating membrane fouling and improving wastewater treatment efficiency, having good performance and bright future in application.

Progress in Treatment of Oily Wastewater by Inorganic Porous Ceramic Membrane

Directory of Open Access Journals (Sweden)

Dai Xiaoyuan

2017-01-01

Full Text Available The composition and complexity of oily wastewater contains many solid particles, free oil, emulsified oil and so on.It brought about a series of environmental pollution problems when oily wastewater was directly discharged into rivers, lakes and other water bodies. Therefore, researchers are committed to study how to deal with oily wastewater to deal with oily wastewater to apply it to meet the requirements of water injection.Inorganic porous ceramic membrane has excellent properties among many filtering methods. For example, high temperature and high pressure resistance, resistance to acid and alkali, low energy consumption, no pollution to the environment and has a good prospect in the field of oily wastewater treatment, which has attracted the attention of many scholars not only at home but also on abroad. This article describes the present situation of the research on the treatment of oily wastewater by ceramic membrane in recent years, and expounded the significance of the treatment of oily wastewater to people’s lives and makes an expectation for the development of inorganic porous ceramic membrane in the future.

Treatment of secondary effluent by sequential combination of photocatalytic oxidation with ceramic membrane filtration.

Science.gov (United States)

Song, Lili; Zhu, Bo; Jegatheesan, Veeriah; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

2018-02-01

The aim of the present work was to experimentally evaluate an alternative advanced wastewater treatment system, which combines the action of photocatalytic oxidation with ceramic membrane filtration. Experiments were carried out using laboratory scale TiO 2 /UV photocatalytic reactor and tubular ceramic microfiltration (CMF) system to treat the secondary effluent (SE). A 100-nm pore size CMF membrane was investigated in cross flow mode under constant transmembrane pressure of 20 kPa. The results show that specific flux decline of CMF membrane with and without TiO 2 /UV photocatalytic treatment was 30 and 50%, respectively, after 60 min of filtration. Data evaluation revealed that the adsorption of organic compounds onto the TiO 2 particles was dependent on the pH of the suspension and was considerably higher at low pH. The liquid chromatography-organic carbon detector (LC-OCD) technique was used to characterise the dissolved organic matter (DOM) present in the SE and was monitored following photocatalysis and CMF. The results showed that there was no removal of biopolymers and slight removal of humics, building blocks and the other oxidation by-products after TiO 2 /UV photocatalytic treatment. This result suggested that the various ions present in the SE act as scavengers, which considerably decrease the efficiency of the photocatalytic oxidation reactions. On the other hand, the CMF was effective for removing 50% of biopolymers with no further removal of other organic components after photocatalytic treatment. Thus, the quantity of biopolymers in SE has an apparent correlation with the filterability of water samples in CMF.

Recent advances on membranes and membrane reactors for hydrogen production

NARCIS (Netherlands)

Gallucci, F.; Fernandez Gesalaga, E.; Corengia, P.; Sint Annaland, van M.

2013-01-01

Membranes and membrane reactors for pure hydrogen production are widely investigated not only because of the important application areas of hydrogen, but especially because mechanically and chemically stable membranes with high perm-selectivity towards hydrogen are available and are continuously

Field testing of polymeric mesh and ash-based ceramic membranes ...

African Journals Online (AJOL)

This paper presents the initial findings of field testing of 2 low-cost membrane filters, viz. 30 ìm polymeric mesh and 2–6 ìm macroporous waste-ash based ceramic filter, in a submerged membrane bioreactor (MBR) employing batch anoxic and aerobic conditions. The influent was raw wastewater from a residential complex ...

Mixed oxygen ion/electron-conducting ceramics for oxygen separation

Energy Technology Data Exchange (ETDEWEB)

Stevenson, J.W.; Armstrong, T.R.; Armstrong, B.L. [Pacific Northwest National Lab., Richland, WA (United States)

1996-08-01

Mixed oxygen ion and electron-conducting ceramics are unique materials that can passively separate high purity oxygen from air. Oxygen ions move through a fully dense ceramic in response to an oxygen concentration gradient, charge-compensated by an electron flux in the opposite direction. Compositions in the system La{sub 1{minus}x}M{sub x}Co{sub 1{minus}y{minus}z}Fe{sub y}N{sub z}O{sub 3{minus}{delta}}, perovskites where M=Sr, Ca, and Ba, and N=Mn, Ni, Cu, Ti, and Al, have been prepared and their electrical, oxygen permeation, oxygen vacancy equilibria, and catalytic properties evaluated. Tubular forms, disks, and asymmetric membrane structures, a thin dense layer on a porous support of the same composition, have been fabricated for testing purposes. In an oxygen partial gradient, the passive oxygen flux through fully dense structures was highly dependent on composition. An increase in oxygen permeation with increased temperature is attributed to both enhanced oxygen vacancy mobility and higher vacancy populations. Highly acceptor-doped compositions resulted in oxygen ion mobilities more than an order of magnitude higher than yttria-stabilized zirconia. The mixed conducting ceramics have been utilized in a membrane reactor configuration to upgrade methane to ethane and ethylene. Conditions were established to balance selectivity and throughput in a catalytic membrane reactor constructed from mixed conducting ceramics.

Membrane contactor/separator for an advanced ozone membrane reactor for treatment of recalcitrant organic pollutants in water

International Nuclear Information System (INIS)

Chan, Wai Kit; Jouët, Justine; Heng, Samuel; Yeung, King Lun; Schrotter, Jean-Christophe

2012-01-01

An advanced ozone membrane reactor that synergistically combines membrane distributor for ozone gas, membrane contactor for pollutant adsorption and reaction, and membrane separator for clean water production is described. The membrane reactor represents an order of magnitude improvement over traditional semibatch reactor design and is capable of complete conversion of recalcitrant endocrine disrupting compounds (EDCs) in water at less than three minutes residence time. Coating the membrane contactor with alumina and hydrotalcite (Mg/Al=3) adsorbs and traps the organics in the reaction zone resulting in 30% increase of total organic carbon (TOC) removal. Large surface area coating that diffuses surface charges from adsorbed polar organic molecules is preferred as it reduces membrane polarization that is detrimental to separation. - Graphical abstract: Advanced ozone membrane reactor synergistically combines membrane distributor for ozone, membrane contactor for sorption and reaction and membrane separator for clean water production to achieve an order of magnitude enhancement in treatment performance compared to traditional ozone reactor. Highlights: ► Novel reactor using membranes for ozone distributor, reaction contactor and water separator. ► Designed to achieve an order of magnitude enhancement over traditional reactor. ► Al 2 O 3 and hydrotalcite coatings capture and trap pollutants giving additional 30% TOC removal. ► High surface area coating prevents polarization and improves membrane separation and life.

Glass-ceramic material and method of making

Science.gov (United States)

Meinhardt, Kerry D [Richland, WA; Vienna, John D [West Richland, WA; Armstrong, Timothy R [Pasco, WA; Pederson, Larry R [Kennewick, WA

2002-08-13

The present invention is a glass-ceramic material and method of making useful for joining at least two solid ceramic parts. The seal is a blend of M.sub.A O--M.sub.B O.sub.y --SiO.sub.2 that substantially matches a coefficient of thermal expansion of the solid electrolyte. According to the present invention, a series of glass ceramics in the M.sub.A O--M.sub.B O.sub.y --SiO.sub.2 system can be used to join or seal both tubular and planar ceramic solid oxide fuel cells, oxygen electrolyzers, and membrane reactors for the production of syngas, commodity chemicals and other products.

Dense ceramic membranes: A review of the state of the art

Directory of Open Access Journals (Sweden)

Kozhukharov, V.

1999-02-01

Full Text Available During the past several years the concepts of oxygen permeation through mixed valency ceramic membranes possess special interest. In this context, a classification and brief review of the major membrane ceramic materials will be presented. The focus will be on dense ceramic membranes as elements for advanced application. A discussion will be proposed for mixed conductor ceramics as perovskite ABO3 compounds. Dense membranes on perovskite base are the object of the present review and some details about processing and characterization of double (A- and B-site substituted La1-x Sr(BaxCo0.8Fe0.2O3-d perovskites will be presented.

El concepto de permeación de oxígeno a través de membranas cerámicas de valencia mixta, ha venido adquiriendo especial relevancia a lo largo de los últimos años. En este contexto se hace se efectúa una clasificación y breve revisión de los materiales cerámicos más relevantes utilizados como membranas. En particular se orienta la descripción hacia las membranas cerámicas densas para aplicaciones avanzadas. Se propone un análisis de los conductores cerámicos mixtos, como los compuestos de tipo perovskita ABO3. Se realiza una revisión de los materiales de este tipo existentes, así como se describen algunos aspectos sobre el procesamiento y caracterización de las perovskitas tipo La1-x Sr(BaxCo0.8Fe0.2O3-d doblemente sustituidas (lugares A- y B-.

Removal of bacteriophages with different surface charges by diverse ceramic membrane materials in pilot spiking tests.

Science.gov (United States)

Hambsch, B; Bösl, M; Eberhagen, I; Müller, U

2012-01-01

This study examines mechanisms for removal of bacteriophages (MS2 and phiX174) by ceramic membranes without application of flocculants. The ceramic membranes considered included ultra- and microfiltration membranes of different materials. Phages were spiked into the feed water in pilot scale tests in a waterworks. The membranes with pore sizes of 10 nm provided a 2.5-4.0 log removal of the phages. For pore sizes of 50 nm, the log removal dropped to 0.96-1.8. The membrane with a pore size of 200 nm did not remove phages. So, the removal of both MS2- and phiX174-phages depended on the pore size of the membranes. But apart from pore size also other factors influence the removal of phages. Removal was 0.5-0.9 log higher for MS2-phages compared with phiX174-phages. Size exclusion seems to be the major but not the only mechanism which influences the efficiency of phage removal by ceramic membranes.

Salt splitting of sodium-dominated radioactive waste using ceramic membranes

International Nuclear Information System (INIS)

Hollenberg, G.W.; Carlson, C.D.; Virkar, A.; Joshi, A.

1994-08-01

The potential for salt splitting of sodium dominated radioactive wastes by use of a ceramic membrane is reviewed. The technical basis for considering this processing technology is derived from the technology developed for battery and chlor-alkali chemical industry. Specific comparisons are made with the commercial organic membranes which are the standard in nonradioactive salt splitting. Two features of ceramic membranes are expected to be especially attractive: high tolerance to gamma irradiation and high selectivity between sodium and other ions. The objective of the salt splitting process is to separate nonradioactive sodium from contaminated sodium salts prior to other pretreatment processes in order to: (1) concentrate the waste in order to reduce the volume of subsequent additives and capacity of equipment, (2) decrease the pH of the waste in preparation for further processing, and (3) provide sodium with very low radioactivity levels for caustic washing of sludge or low level and mixed waste vitrification

Newly Developed Ceramic Membranes for Dehydration and Separation of Organic Mixtures by Pervaporation

NARCIS (Netherlands)

Gemert, van R.W.; Cuperus, F.P.

1995-01-01

Polymeric pervaporation membranes sometimes show great variety in performance when they are alternately used for different solvent mixtures. In addition, membrane stability in time is a problem in case of some solvents. Therefore, newly developed ceramic silica membranes with a 'dense' top layer

Understanding ozone mechanisms to alleviate ceramic membrane fouling

Science.gov (United States)

Chu, Irma Giovanna Llamosas

Ceramic membranes are a strong prospect as an advanced treatment in the drinking water domain. But their high capital cost and the lack of specific research on their performance still discourage their application in this field. Thus, knowing that fouling is the main drawback experienced in filtration processes, this bench-scale study was aimed to assess the impact of an ozonation pre-treatment on the alleviation of the fouling of UF ceramic membranes. Preozonation and filtration steps were performed under two different pH and ozone doses. Chosen pH values were at the limits of natural surface waters range (6.5 and 8.5) to keep practicability. Raw water from the Thousand Isle's river at Quebec-Canada was used for the tests. The filtration setup involved an unstirred dead-end filtration cell operated at constant flux. Results showed that pre-oxidation by ozone indeed reduced the fouling degree of the membranes according to the dose applied (up to 60 and 85% for membranes 8 and 50 kDa, respectively). Direct NOM oxidation was found responsible for this effect as the presence of molecular ozone was not essential to achieve these results. In the context of this experiment, however, pH showed to be more effective than the ozonation pre-treatment to keep fouling at low levels: 70% lower at pH 6.5 than at pH 8.5 for un-ozonated waters, which was contrary to most of the literature found on the topic (Changwon, 2013; De Angelis & Fidalgo, 2013; Karnik et al., 2005; S. Lee & Kim, 2014). This behaviour results mainly from the operation mode used in the experiment, the electrical repulsions between MON molecules at basic pH that led to the accumulation of material on the feed side of the membranes (concentration polarisation) and ulterior cake formation. In addition, solution pH showed an influence in the definition of fouling mechanisms. At solution pH 6.5, which was precisely the isoelectric point of the membranes (+/-6.5), the blocking fouling mode was frequently detected

Elaboration by tape-casting and co-sintering of multilayer catalytic membrane reactor- performances

International Nuclear Information System (INIS)

Julian, A.

2008-12-01

This research deals with the increasing interest of the conversion of natural gas into liquid fuels (diesel, kerosene) using the Gas To Liquid (GTL) process. Within this context, Catalytic Membrane-based Reactors (CMR) would allow an improvement of the process efficiency and a reduction of investment and production costs with respect to the present technologies. They allow performing the separation of oxygen from air, and the conversion of natural gas into synthesis gas within a single step. After having highlighted the economical and technological advantages of using a ceramic membrane for the production of syngas (H 2 + CO 2 ), the author describes the protocols of synthesis of powders selected for the dense membrane and the porous support, and their physical characteristics. The obtained powders are then adapted to the tape-casting forming process. Graded-composition multilayer structures and microstructure are then elaborated by co-sintering. Performances in terms of membrane oxygen flows are presented. Mechanisms limiting the oxygen flow are discussed in order to propose ways of improving membrane performances. The limits of the studied system are defined in terms of elastic properties, and optimization ways are proposed for the dense membrane material composition in terms of mechanical properties and performance in oxygen semi-permeation

Novel Ceramic-Polymer Composite Membranes for the Separation of Hazardous Liquid Waste

Energy Technology Data Exchange (ETDEWEB)

Yoram Cohen

2001-12-01

The present project was conceived to address the need for robust yet selective membranes suitable for operating in harsh ph, solvent, and temperature environments. An important goal of the project was to develop a membrane chemical modification technology that would allow one to tailor-design membranes for targeted separation tasks. The method developed in the present study is based on the process of surface graft polymerization. Using essentially the same base technology of surface modification the research was aimed at demonstrating that improved membranes can be designed for both pervaporation separation and ultrafiltration. In the case of pervaporation, the present study was the first to demonstrate that pervaporation can be achieved with ceramic support membranes modified with an essentially molecular layer of terminally anchored polymer chains. The main advantage of the above approach, relative to other proposed membranes, is that the separating polymer layer is covalently attached to the ceramic support. Therefore, such membranes have a potential use in organic-organic separations where the polymer can swell significantly yet membrane robustness is maintained due to the chemical linkage of the chains to be inorganic support. The above membrane technology was also useful in developing fouling resistant ultrafiltration membranes. The prototype membrane developed in the project was evaluated for the treatment of oil-in-water microemulsions, demonstrating lack of irreversible fouling common with commercial membranes.

Hydrogen production by water dissociation using ceramic membranes - annual report for FY 2010.

Energy Technology Data Exchange (ETDEWEB)

Balachandran, U.; Dorris, S. E.; Emerson, J. E.; Lee, T. H.; Lu, Y.; Park, C. Y.; Picciolo, J. J. (Energy Systems)

2011-03-14

The objective of this project is to develop dense ceramic membranes that can produce hydrogen via coal/coal gas-assisted water dissociation without using an external power supply or circuitry. This project grew from an effort to develop a dense ceramic membrane for separating hydrogen from gas mixtures such as those generated during coal gasification, methane partial oxidation, and water-gas shift reactions. That effort led to the development of various cermet (i.e., ceramic/metal composite) membranes that enable hydrogen production by two methods. In one method, a hydrogen transport membrane (HTM) selectively removes hydrogen from a gas mixture by transporting it through either a mixed protonic/electronic conductor or a hydrogen transport metal. In the other method, an oxygen transport membrane (OTM) generates hydrogen mixed with steam by removing oxygen that is generated through water splitting. This project focuses on the development of OTMs that efficiently produce hydrogen via the dissociation of water. Supercritical boilers offer very high-pressure steam that can be decomposed to provide pure hydrogen using OTMs. Oxygen resulting from the dissociation of steam can be used for coal gasification, enriched combustion, or synthesis gas production. Hydrogen and sequestration-ready CO{sub 2} can be produced from coal and steam by using the membrane being developed in this project. Although hydrogen can also be generated by high-temperature steam electrolysis, producing hydrogen by water splitting with a mixed-conducting membrane requires no electric power or electrical circuitry.

Mixed reforming of simulated gasoline to hydrogen in a BSCFO membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Zhu, Wenliang; Han, Wei; Xiong, Guoxing; Yang, Weishen [State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, P.O. Box 110, Dalian 116023 (China)

2006-10-30

Currently, fuel cells are receiving more and more attention as the most promising new power generation technology, and fuel processing by the mixed reforming of liquid hydrocarbons (MRL) with water and oxygen is regarded as a desirable way for fuel cells. In this paper, we developed a new mixed reforming method for hydrogen production by combining a dense ceramic membrane Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}}(BSCFO) with a catalyst LiLaNiO/{gamma}-Al{sub 2}O{sub 3} in a membrane reactor and reforming a simulated gasoline. During a 500-h long-term test at optimized reaction conditions, all the components in the simulated gasoline converted completely, and around 90% selectivity of CO, around 95% selectivity of H{sub 2} and around 8.0mLcm{sup -2}min{sup -1} oxygen permeation flux were achieved. This provides a new optional way of hydrogen production for fuel cells. (author)

Ceramic membranes applied in separation of hot gases; Membranas Ceramicas para Separacion de Gases en Caliente

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

The aim of this project is to develop and evaluate inorganic membranes of a ceramic type, with nanometric pore size, applied in separation of contaminants and fuel enrichment, gas mixture in coal gasification . etc. Using ceramic materials have the advantage of being highly physical and chemical resistance, which makes these membranes more adequate then metal equivalent for these applications. A support manufacture and the development of natricum membranes technology to estimate the potential fields of applications and industrial viability of ceramic membranes are the intermediate goals so that the project could be considered successful one. The project has been carried out jointly by the following entities: TGI, S. A. (Tecnologia y Gestion de la Innovacion, Spain). CIEMAT (Centro de Investigaciones energeticas, Medioambientales y Tecnologicas, Spain) and CSIC-UAM (Centro mixto Consejo Superior de Investigaciones Cientificas-Universidad Autonoma de Madrid. Instituto de Ciencias de Materiales, Spain). The range of activities proposed in this project is to get the sufficient knowledge of preparation and behaviour of separation membranes to be able to procede to the desing and manufacture of an industrial filter. The project phases include; the ameiloration of ceramic support processing methods, the fluid dynamic evaluation, technology for membrane desing and manufacturing, the mounting (setting up) of an experimental installation for testing and evaluation. As a previous step a state of the art review about the following topics was made: high temperature inorganic membranes, technology separation mechanisms, gasifications process and its previous experience applications of membranes and determination of membranes specifications and characteristics of testing conditions. At the end a new inorganic ceramic membrane, with nanometric pore size and useful in several industrial processes (filtration, separation of contaminants, fuel enrichment, purification of gas mixtures

Performance study of mullite and mullite-alumina ceramic MF membranes for oily wastewaters treatment

DEFF Research Database (Denmark)

Abbasi, Mohsen; Mirfendereski, Mojtaba; Fini, Mahdi Nikbakht

2010-01-01

In this paper, results of an experimental study on separation of oil from actual and synthetic oily wastewaters with mullite and mullite-alumina tubular ceramic membranes are presented. Mullite and mullite-alumina microfiltration (MF) symmetric membranes were synthesized from kaolin clay and α......-alumina membranes for treatment of synthetic wastewaters were investigated. In order to determine the best operating conditions, 250-3000ppm condensate gas in water emulsions was employed as synthetic oily wastewaters using mullite membrane. At the best operating conditions (3bar pressure, 1.5m/s cross flow...... velocity and 35°C temperature), performance of mullite and mullite-alumina membranes for treatment of real and synthetic wastewaters were also compared. The results for treatment of emulsions showed that the mullite ceramic membrane has the highest R (93.8%) and the lowest FR (28.97%). Also, the mullite...

Synthesis and characterization of ceramic/carbon nanotubes composite adsorptive membrane for copper ion removal from water

Energy Technology Data Exchange (ETDEWEB)

Tofighy, Maryam Ahmadzadeh; Mohammadi, Toraj [Iran University of Science and Technology (IUST), Tehran (Iran, Islamic Republic of)

2015-02-15

We prepared a novel adsorptive membrane by implanting carbon nanotubes (CNTs) in pore channels of ceramic (α-alumina) support via chemical vapor deposition (CVD) method using cyclohexanol and ferrocene as carbon precursor and catalyst, respectively. Optimization of CNTs growth conditions resulted in uniform distribution of the CNTs in the pore channels of the support. The optimized CNTs-ceramic membrane was oxidized with concentrated nitric acid, and chitosan was employed for filling intertube-CNT gaps. The modified CNTs-ceramic membrane was used for copper ion removal from water, and the effects of the modification steps (oxidation and filling intertube-CNT gaps with chitosan) and pH on permeation flux and rejection of the prepared adsorptive membrane were investigated. Moreover, static adsorption was also investigated and Langmuir and Freundlich isotherms and two kinetics models were used to describe adsorption behavior of copper ions by the prepared adsorptive membrane.

Conversion of hydrophilic SiOC nanofibrous membrane to robust hydrophobic materials by introducing palladium

Science.gov (United States)

Wu, Nan; Wan, Lynn Yuqin; Wang, Yingde; Ko, Frank

2017-12-01

Hydrophobic ceramic nanofibrous membranes have wide applications in the fields of high-temperature filters, oil/water separators, catalyst supports and membrane reactors, for their water repellency property, self-cleaning capability, good environmental stability and long life span. In this work, we fabricated an inherently hydrophobic ceramic nanofiber membrane without any surface modification through pyrolysis of electrospun polycarbosilane nanofibers. The hydrophobicity was introduced by the hierarchical microstructure formed on the surface of the nanofibers and the special surface composition by the addition of trace amounts of palladium. Furthermore, the flexible ceramic mats demonstrated robust chemical resistance properties with consistent hydrophobicity over the entire pH value range and effective water-in-oil emulsion separation performance. Interestingly, a highly cohesive force was found between water droplet and the ceramic membranes, suggesting their great potentials in micro-liquid transportation. This work provides a new route for adjusting the composition of ceramic surface and flexible, recyclable and multifunctional ceramic fibrous membranes for utilization in harsh environments.

Efficiency of serum protein removal from skim milk with ceramic and polymeric membranes at 50 degrees C.

Science.gov (United States)

Zulewska, J; Newbold, M; Barbano, D M

2009-04-01

Raw milk (2,710 kg) was separated at 4 degrees C, the skim milk was pasteurized (72 degrees C, 16 s), split into 3 batches, and microfiltered using pilot-scale ceramic uniform transmembrane pressure (UTP; Membralox model EP1940GL0.1microA, 0.1 microm alumina, Pall Corp., East Hills, NY), ceramic graded permeability (GP; Membralox model EP1940GL0.1microAGP1020, 0.1 microm alumina, Pall Corp.), and polymeric spiral-wound (SW; model FG7838-OS0x-S, 0.3 microm polyvinylidene fluoride, Parker-Hannifin, Process Advanced Filtration Division, Tell City, IN) membranes. There were differences in flux among ceramic UTP, ceramic GP, and polymeric SW microfiltration membranes (54.08, 71.79, and 16.21 kg/m2 per hour, respectively) when processing skim milk at 50 degrees C in a continuous bleed-and-feed 3x process. These differences in flux among the membranes would influence the amount of membrane surface area required to process a given volume of milk in a given time. Further work is needed to determine if these differences in flux are maintained over longer processing times. The true protein contents of the microfiltration permeates from UTP and GP membranes were higher than from SW membranes (0.57, 0.56, and 0.38%, respectively). Sodium-dodecyl-sulfate-PAGE gels for permeates revealed a higher casein proportion in GP and SW permeate than in UTP permeate, with the highest passage of casein through the GP membrane under the operational conditions used in this study. The slight cloudiness of the permeates produced using the GP and SW systems may have been due to the presence of a small amount of casein, which may present an obstacle in their use in applications when clarity is an important functional characteristic. More beta-lactoglobulin passed through the ceramic membranes than through the polymeric membrane. The efficiency of removal of serum proteins in a continuous bleed-and-feed 3x process at 50 degrees C was 64.40% for UTP, 61.04% for GP, and 38.62% for SW microfiltration

Nanostructured Ceramic Photocatalytic Membrane Modified with a Polymer Template for Textile Wastewater Treatment

Directory of Open Access Journals (Sweden)

Rizwan Ahmad

2017-12-01

Full Text Available Photocatalytic ceramic membranes have attracted considerable attention for industrial wastewater treatment. However, morphological control of the membrane surface to improve its photocatalytic reactivity for the degradation of organic pollutants remains a challenge. Herein, we report a new nanostructured TiO2/Al2O3 composite ceramic membrane prepared from a poly(oxyethylene methacrylate (POEM template through a sol–gel method and its photocatalytic performance in the treatment of a model dye compound. The POEM polymeric template allowed the homogeneous distribution of catalytic sites, i.e., the TiO2 layer, on the Al2O3 membrane surface, resulting in improved organic dye degradation along with effective fouling mitigation. The immobilization of a TiO2 layer on the Al2O3 membrane support also significantly enhanced the membrane adsorption capacity toward dye organic compounds. An organic removal efficiency of over 96% was achieved with the TiO2/Al2O3 composite membrane under Ultraviolet (UV irradiation. In addition, the self-cleaning efficiency of the TiO2/Al2O3 composite membrane was remarkably improved by the degradation of organic foulants on the membrane under UV illumination.

Characterization of natural organic matter treated by iron oxide nanoparticle incorporated ceramic membrane-ozonation process.

Science.gov (United States)

Park, Hosik; Kim, Yohan; An, Byungryul; Choi, Heechul

2012-11-15

In this study, changes in the physical and structural properties of natural organic matter (NOM) were observed during hybrid ceramic membrane processes that combined ozonation with ultrafiltration ceramic membrane (CM) or with a reactive ceramic membrane (RM), namely, an iron oxide nanoparticles (IONs) incorporated-CM. NOM from feed water and NOM from permeate treated with hybrid ceramic membrane processes were analyzed by employing several NOM characterization techniques. Specific ultraviolet absorbance (SUVA), high-performance size exclusion chromatography (HPSEC) and fractionation analyses showed that the hybrid ceramic membrane process effectively removed and transformed relatively high contents of aromatic, high molecular weight and hydrophobic NOM fractions. Fourier transform infrared spectroscopy (FTIR) and 3-dimensional excitation-emission matrix (EEM) fluorescence spectroscopy revealed that this process caused a significant decrease of the aromaticity of humic-like structures and an increase in electron withdrawing groups. The highest removal efficiency (46%) of hydroxyl radical probe compound (i.e., para-Chlorobenzoic acid (pCBA)) in RM-ozonation process compared with that in CM without ozonation process (8%) revealed the hydroxyl radical formation by the surface-catalyzed reaction between ozone and IONs on the surface of RM. In addition, experimental results on flux decline showed that fouling of RM-ozonation process (15%) was reduced compared with that of CM without ozonation process (30%). These results indicated that the RM-ozonation process enhanced the destruction of NOM and reduced the fouling by generating hydroxyl radicals from the catalytic ozonation in the RM-ozonation process. Copyright © 2012 Elsevier Ltd. All rights reserved.

A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

Science.gov (United States)

Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

2017-07-06

Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

Facile synthesis of mesoporous silica sublayer with hierarchical pore structure on ceramic membrane using anionic polyelectrolyte.

Science.gov (United States)

Kang, Taewook; Oh, Seogil; Kim, Honggon; Yi, Jongheop

2005-06-21

A facile method for introducing mesoporous silica sublayer onto the surface of a ceramic membrane for use in liquid-phase separation is described. To reduce the electrostatic repulsion between the mesoporous silica sol and the ceramic membrane in highly acidic conditions (pH ceramic membrane, as confirmed by experimental titration data. Consistent with the titration results, the amount of mesoporous silica particles on the surface of the ceramic membrane was low, in the absence of PSS- treatment, whereas mesoporous silica sublayer with hierarchical pore structure was produced, when 1 wt % PSS- was used. The results show that mesoporous silica grows in the confined surface, eventually forming a multistacked surface architecture. The mesoporous silica sublayer contained uniform, ordered (P6 mm) mesopores of ca. 7.5 nm from mesoporous silica as well as macropores ( approximately mum) from interparticle voids, as evidenced by transmission electron microscopy and scanning electron microscopy analyses. The morphologies of the supported mesoporous silica could be manipulated, thus permitting the generation of uniform needlelike forms or uniform spheroid particles by varying the concentration of PSS-.

Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

Energy Technology Data Exchange (ETDEWEB)

Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

1994-04-01

The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

Continuous production of lactic acid from molasses by perfusion culture of Lactococcus lactis using a stirred ceramic membrane reactor.

Science.gov (United States)

Ohashi, R; Yamamoto, T; Suzuki, T

1999-01-01

A perfusion culture system was used for continuous production of lactic acid by retaining cells at a high density of Lactococcus lactis in a stirred ceramic membrane reactor (SCMR). After the cell concentration increased to 248 g/l, half of the culture broth volume was replaced with the fermentation medium. Subsequently, a substrate solution containing glucose (run 1) or molasses (run 2) was continuously supplied to the cells retained in the SCMR. Simultaneously, the culture supernatant was extracted using a ceramic filter with a pore size of 0.2 mum. The dilution rate was initially set at 0.4 h(-1) and gradually decreased to 0.2 h(-1) due to reduction in the permeability of the filter. The concentration of glucose in the substrate solution was adjusted to 60 g/l for the transition and the first period until 240 h, 90 g/l for the second period from 240 h to 440 h, and 70 g/l for the third period from 440 h to 643 h. The average concentration of lactic acid in the filtrate reached 46 g/l in the first period, 43 g/l in the second period, and 33 g/l for the third period. The productivity obtained for the first period reached 15.8 g.l(-1).h(-1), twice as much as that achieved in repeated batch fermentations. Based on the results obtained in run 1, the substrate solution containing 120 g/l of molasses was continuously supplied for 240 h in run 2. The concentration and productivity of lactic acid reached 40 g/l and 10.6 g.l(-1).h(-1), respectively, by continuously replenishing the culture medium at a dilution rate of 0.26 h(-1). These results demonstrated that the filtration capacity of the SCMR was sufficient for a continuous and rapid replenishment of molasses solution from the dense cell culture and, therefore, the perfusion culture system is considered to provide a low-cost process for continuous production of lactic acid from cheap resources.

Zeolite Membrane Reactor for Water Gas Shift Reaction for Hydrogen Production

Energy Technology Data Exchange (ETDEWEB)

Lin, Jerry Y.S. [Arizona State Univ., Mesa, AZ (United States)

2013-01-29

Gasification of biomass or heavy feedstock to produce hydrogen fuel gas using current technology is costly and energy-intensive. The technology includes water gas shift reaction in two or more reactor stages with inter-cooling to maximize conversion for a given catalyst volume. This project is focused on developing a membrane reactor for efficient conversion of water gas shift reaction to produce a hydrogen stream as a fuel and a carbon dioxide stream suitable for sequestration. The project was focused on synthesizing stable, hydrogen perm-selective MFI zeolite membranes for high temperature hydrogen separation; fabricating tubular MFI zeolite membrane reactor and stable water gas shift catalyst for membrane reactor applications, and identifying experimental conditions for water gas shift reaction in the zeolite membrane reactor that will produce a high purity hydrogen stream. The project has improved understanding of zeolite membrane synthesis, high temperature gas diffusion and separation mechanisms for zeolite membranes, synthesis and properties of sulfur resistant catalysts, fabrication and structure optimization of membrane supports, and fundamentals of coupling reaction with separation in zeolite membrane reactor for water gas shift reaction. Through the fundamental study, the research teams have developed MFI zeolite membranes with good perm-selectivity for hydrogen over carbon dioxide, carbon monoxide and water vapor, and high stability for operation in syngas mixture containing 500 part per million hydrogen sulfide at high temperatures around 500°C. The research teams also developed a sulfur resistant catalyst for water gas shift reaction. Modeling and experimental studies on the zeolite membrane reactor for water gas shift reaction have demonstrated the effective use of the zeolite membrane reactor for production of high purity hydrogen stream.

Supercritical Water Gasification of Biomass in a Ceramic Reactor

DEFF Research Database (Denmark)

Castello, Daniele; Rolli, Birgit; Kruse, Andrea

2017-01-01

of stainless steel and Inconel 625. The results show that the three devices have similar performance patterns in terms of gas production, although in the ceramic reactor higher yields of C2+ hydrocarbons were obtained. The SEM observation of the reacted alumina surface revealed a good resistance...

A Dual-Phase Ceramic Membrane with Extremely High H2 Permeation Flux Prepared by Autoseparation of a Ceramic Precursor.

Science.gov (United States)

Cheng, Shunfan; Wang, Yanjie; Zhuang, Libin; Xue, Jian; Wei, Yanying; Feldhoff, Armin; Caro, Jürgen; Wang, Haihui

2016-08-26

A novel concept for the preparation of multiphase composite ceramics based on demixing of a single ceramic precursor has been developed and used for the synthesis of a dual-phase H2 -permeable ceramic membrane. The precursor BaCe0.5 Fe0.5 O3-δ decomposes on calcination at 1370 °C for 10 h into two thermodynamically stable oxides with perovskite structures: the cerium-rich oxide BaCe0.85 Fe0.15 O3-δ (BCF8515) and the iron-rich oxide BaCe0.15 Fe0.85 O3-δ (BCF1585), 50 mol % each. In the resulting dual-phase material, the orthorhombic perovskite BCF8515 acts as the main proton conductor and the cubic perovskite BCF1585 as the main electron conductor. The dual-phase membrane shows an extremely high H2 permeation flux of 0.76 mL min(-1)  cm(-2) at 950 °C with 1.0 mm thickness. This auto-demixing concept should be applicable to the synthesis of other ionic-electronic conducting ceramics. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Ceramic membranes for gas separation in advanced fossil power plants

Energy Technology Data Exchange (ETDEWEB)

Meulenberg, W.A.; Baumann, S.; Ivanova, M.; Gestel, T. van; Bram, M.; Stoever, D. [Forschungszentrum Juelich GmbH (DE). Inst. fuer Energieforschung (IEF)

2010-07-01

The reduction or elimination of CO{sub 2} emissions from electricity generation power plants fuelled by coal or gas is a major target in the current socio-economic, environmental and political discussion to reduce green house gas emissions such as CO{sub 2}. This mission can be achieved by introducing gas separation techniques making use of membrane technology, which is, as a rule, associated with significantly lower efficiency losses compared with the conventional separation technologies. Depending on the kind of power plant process different membrane types (ceramic, polymer, metal) can be implemented. The possible technology routes are currently investigated to achieve the emission reduction. They rely on different separation tasks. The CO{sub 2}/N{sub 2} separation is the main target in the post-combustion process. Air separation (O{sub 2}/N{sub 2}) is the focus of the oxyfuel process. In the pre-combustion process an additional H{sub 2}/CO{sub 2} separation is included. Although all separation concepts imply different process requirements they have in common a need in membranes with high permeability, selectivity and stability. In each case CO{sub 2} is obtained in a readily condensable form. CO{sub 2}/N{sub 2} separation membranes like microporous membranes or polymer membranes are applicable in post-combustion stages. In processes with oxyfuel combustion, where the fuel is combusted with pure oxygen, oxygen transport membranes i.e. mixed ionic electronic conducting (MIEC) membranes with mainly perovskite or fluorite structure can be integrated. In the pre-combustion stages of the power plant process, H{sub 2}/CO{sub 2} separation membranes like microporous membranes e.g. doped silica or mixed protonic electronic conductors or metal membranes can be applied. The paper gives an overview about the considered ceramic materials for the different gas separation membranes. The manufacturing of bulk materials as well as supported thin films of these membranes along

Ceramic membrane ultrafiltration of natural surface water with ultrasound enhanced backwashing.

Science.gov (United States)

Boley, A; Narasimhan, K; Kieninger, M; Müller, W-R

2010-01-01

Ultrafiltration membrane cleaning with ultrasound enhanced backwashing was investigated with two ceramic membrane systems in parallel. One of them was subjected to ultrasound during backwashing, the other acted as a reference system. The feed water was directly taken from a creek with a sedimentation process as only pre-treatment. The cleaning performance was improved with ultrasound but after 3 weeks of operation damages occurred on the membranes. These effects were studied with online measurements of flux, trans-membrane-pressure and temperature, but also with integrity tests, turbidity measurements and visual examination.

Evaluation of Removal Mechanisms in a Graphene Oxide-Coated Ceramic Ultrafiltration Membrane for Retention of Natural Organic Matter, Pharmaceuticals, and Inorganic Salts.

Science.gov (United States)

Chu, Kyoung Hoon; Fathizadeh, Mahdi; Yu, Miao; Flora, Joseph R V; Jang, Am; Jang, Min; Park, Chang Min; Yoo, Sung Soo; Her, Namguk; Yoon, Yeomin

2017-11-22

Functionalized graphene oxide (GO), derived from pure graphite via the modified Hummer method, was used to modify commercially available ceramic ultrafiltration membranes using the vacuum method. The modified ceramic membrane functionalized with GO (ceramic GO ) was characterized using a variety of analysis techniques and exhibited higher hydrophilicity and increased negative charge compared with the pristine ceramic membrane. Although the pure water permeability of the ceramic GO membrane (14.4-58.6 L/m 2 h/bar) was slightly lower than that of the pristine membrane (25.1-62.7 L/m 2 h/bar), the removal efficiencies associated with hydrophobic attraction and charge effects were improved significantly after GO coating. Additionally, solute transport in the GO nanosheets of the ceramic GO membrane played a vital role in the retention of target compounds: natural organic matter (NOM; humic acid and tannic acid), pharmaceuticals (ibuprofen and sulfamethoxazole), and inorganic salts (NaCl, Na 2 SO 4 , CaCl 2 , and CaSO 4 ). While the retention efficiencies of NOM, pharmaceuticals, and inorganic salts in the pristine membrane were 74.6%, 15.3%, and 2.9%, respectively, these increased to 93.5%, 51.0%, and 31.4% for the ceramic GO membrane. Consequently, the improved removal mechanisms of the membrane modified with functionalized GO nanosheets can provide efficient retention for water treatment under suboptimal environmental conditions of pH and ionic strength.

Novel Water Treatment Processes Based on Hybrid Membrane-Ozonation Systems: A Novel Ceramic Membrane Contactor for Bubbleless Ozonation of Emerging Micropollutants

Directory of Open Access Journals (Sweden)

Stylianos K. Stylianou

2015-01-01

Full Text Available The aim of this study is the presentation of novel water treatment systems based on ozonation combined with ceramic membranes for the treatment of refractory organic compounds found in natural water sources such as groundwater. This includes, firstly, a short review of possible membrane based hybrid processes for water treatment from various sources. Several practical and theoretical aspects for the application of hybrid membrane-ozonation systems are discussed, along with theoretical background regarding the transformation of target organic pollutants by ozone. Next, a novel ceramic membrane contactor, bringing into contact the gas phase (ozone and water phase without the creation of bubbles (bubbleless ozonation, is presented. Experimental data showing the membrane contactor efficiency for oxidation of atrazine, endosulfan, and methyl tert-butyl ether (MTBE are shown and discussed. Almost complete endosulfan degradation was achieved with the use of the ceramic contactor, whereas atrazine degradation higher than 50% could not be achieved even after 60 min of reaction time. Single ozonation of water containing MTBE could not result in a significant MTBE degradation. MTBE mineralization by O3/H2O2 combination increased at higher pH values and O3/H2O2 molar ratio of 0.2 reaching a maximum of around 65%.

Pore surface fractal analysis of palladium-alumina ceramic membrane using Frenkel-Halsey-Hill (FHH) model.

Science.gov (United States)

Ahmad, A L; Mustafa, N N N

2006-09-15

The alumina ceramic membrane has been modified by the addition of palladium in order to improve the H(2) permeability and selectivity. Palladium-alumina ceramic membrane was prepared via a sol-gel method and subjected to thermal treatment in the temperature range 500-1100 degrees C. Fractal analysis from nitrogen adsorption isotherm is used to study the pore surface roughness of palladium-alumina ceramic membrane with different chemical composition (nitric acid, PVA and palladium) and calcinations process in terms of surface fractal dimension, D. Frenkel-Halsey-Hill (FHH) model was used to determine the D value of palladium-alumina membrane. Following FHH model, the D value of palladium-alumina membrane increased as the calcinations temperature increased from 500 to 700 degrees C but decreased after calcined at 900 and 1100 degrees C. With increasing palladium concentration from 0.5 g Pd/100 ml H(2)O to 2 g Pd/100 ml H(2)O, D value of membrane decreased, indicating to the smoother surface. Addition of higher amount of PVA and palladium reduced the surface fractal of the membrane due to the heterogeneous distribution of pores. However, the D value increased when nitric acid concentration was increased from 1 to 15 M. The effect of calcinations temperature, PVA ratio, palladium and acid concentration on membrane surface area, pore size and pore distribution also studied.

Application of Pre-coated Microfiltration Ceramic Membrane with Powdered Activated Carbon for Natural Organic Matter Removal from Secondary Wastewater Effluent

KAUST Repository

Kurniasari, Novita

2012-12-01

Ceramic membranes offer more advantageous performances than conventional polymeric membranes. However, membrane fouling caused by Natural Organic Matters (NOM) contained in the feed water is still become a major problem for operational efficiency. A new method of ceramic membrane pre-coating with Powdered Activated Carbon (PAC), which allows extremely contact time for adsorbing aquatic contaminants, has been studied as a pre-treatment prior to ceramic microfiltration membrane. This bench scale study evaluated five different types of PAC (SA Super, G 60, KCU 6, KCU 8 and KCU 12,). The results showed that KCU 6 with larger pore size was performed better compared to other PAC when pre-coated on membrane surface. PAC pre-coating on the ceramic membrane with KCU 6 was significantly enhance NOM removal, reduced membrane fouling and improved membrane performance. Increase of total membrane resistance was suppressed to 96%. The removal of NOM components up to 92%, 58% and 56% for biopolymers, humic substances and building blocks, respectively was achieved at pre-coating dose of 30 mg/l. Adsorption was found to be the major removal mechanism of NOM. Results obtained showed that biopolymers removal are potentially correlated with enhanced membrane performance.

Optimization of a membrane reactor for hydrogen production with genetic algorithms

International Nuclear Information System (INIS)

Raceanu, Mircea; Iordache, Ioan; Curuia, Marian; Rasoi, Gabriel; Patularu, Laurentiu; Enache, Adrian

2009-01-01

Full text: Hydrogen is produced via steam reforming of hydrocarbons such as natural gas or methane by using conventional systems. Unfortunately, these systems need at least four different stages, consisting of three reactors and a purification system. Moreover, the steam reforming reaction is an endothermic thermodynamically limited system, meaning that high temperature energy supply is needed for complete conversion. Among different technologies related to production, separation and purification of H 2 , membrane technologies seem to really play a fundamental role. The specific thermodynamic limits are overcome using the so-called membrane reactors, systems in which both reaction and separation occur simultaneously. The hydrogen is driven across the membrane by the pressure difference, depending on the temperature, pressure and reactor length the methane can be completely converted and consequently very pure hydrogen is produced. A membrane reactor has two components which can be optimized namely, the membrane and the reactor dimensions. This paper presents a study on optimization of membrane reactor for enhancing the overall production. A mathematical heterogeneous model of the reactor was used for optimization of reactor performance. Genetic algorithms were used as powerful methods for optimization of complex problems. (authors)

Electrolytic process to produce sodium hypochlorite using sodium ion conductive ceramic membranes

Science.gov (United States)

Balagopal, Shekar; Malhotra, Vinod; Pendleton, Justin; Reid, Kathy Jo

2012-09-18

An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.

Determination of the gas-to-membrane mass transfer coefficient in a catalytic membrane reactor

NARCIS (Netherlands)

Veldsink, J.W.; Versteeg, G.F.; Swaaij, W.P.M. van

1995-01-01

A novel method to determine the external mass transfer coefficient in catalytic membrane reactors (Sloot et al., 1992a, b) was presented in this study. In a catalytically active membrane reactor, in which a very fast reaction occurs, the external transfer coefficient can conveniently be measured by

Performance assessment of MCM-48 ceramic composite membrane by separation of AlCl3 from aqueous solution.

Science.gov (United States)

Kumar Basumatary, Ashim; Kumar Ghoshal, Aloke; Pugazhenthi, G

2016-12-01

Three dimensional ordered mesoporous MCM-48 membrane was fabricated on a circular shaped ceramic support by in-situ hydrothermal method. The synthesized MCM-48 powder and MCM-48 ceramic composite membrane were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM). The porosity and pore size of the composite membrane are reduced considerably by the deposition of MCM-48 on the support. The formation of MCM-48 is verified by the XRD analysis. Three stepwise mechanisms for surfactant removal are observed by TGA analysis. FESEM images clearly signify the deposition of MCM-48 on the ceramic support. The pure water flux of the support and MCM-48 composite membrane is found to be 3.63×10 -6 and 4.18×10 -8 m 3 /m 2 skPa, respectively. The above prepared MCM-48 ceramic composite membrane is employed for the removal of AlCl 3 from aqueous solution and the highest rejection of 81% is obtained at an applied pressure of 276kPa with salt concentration of 250ppm. Copyright © 2015 Elsevier Inc. All rights reserved.

Advanced design of fast reactor-membrane reformer (FR-MR)

International Nuclear Information System (INIS)

Tashimo, M.; Hori, I.; Yasuda, I.; Shirasaki, Y.; Kobayashi, K.

2004-01-01

A new plant concept of nuclear-produced hydrogen is being studied using a Fast Reactor-Membrane Reformer (FR-MR). The conventional steam methane reforming (SMR) system is a three-stage process. The first stage includes the reforming, the second contains a shift reaction and the third is the separation process. The reforming process requires high temperatures of 800 ∼ 900 deg C. The shift process generates heat and is performed at around 200 deg C. The membrane reforming has only one process stage under a nonequilibrium condition by removing H2 selectively through a membrane tube. The steam reforming temperature can be decreased from 800 deg C to 550 deg C, which is a remarkable benefit offered by the non-equilibrium condition. With this new technology, the reactor type can be changed from a High Temperature Gas-cooled Reactor (HTGR) to a Fast Reactor (FR). A Fast Reactor-Membrane Reformer (FR-MR) is composed of a nuclear plant and a hydrogen plant. The nuclear plant is a sodium-cooled Fast Reactor with mixed oxide fuel and with a power of 240 MWt. The heat transport system contains two circuits, the primary circuit and the secondary circuit. The membrane reformer units are set in the secondary circuit. The heat, supplied by the sodium, can produce 200 000 Nm 3 /h by 2 units. There are two types of membranes. One is made of Pd another one (advanced) is made of, for example V, or Nb. The technology for the Pd membrane is already established in a small scale. The non-Pd type is expected to improve the performance. (author)

Fabrication of palladium nanoparticles immobilized on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method with enhanced catalytic properties

Energy Technology Data Exchange (ETDEWEB)

Du, Yan; Chen, Rizhi [Nanjing Tech University, Nanjing (China)

2015-09-15

An efficient and reusable catalyst was developed by depositing palladium nanoparticles on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method. The as-prepared Pdloaded ceramic membrane support was characterized by XRD, SEM, EDS, TEM, XPS, ICP, and its catalytic properties were investigated in the liquid-phase p-nitrophenol hydrogenation. A comparative study was also made with the palladium nanoparticles deposited on an amine-functionalized ceramic membrane support by an impregnation-reduction method. The palladium nanoparticles could be homogeneously immobilized on the ceramic membrane support surface, and exhibited excellent catalytic performance in the p-nitrophenol hydrogenation. The catalytic activity of the Pdloaded ceramic membrane support prepared by the nanoparticulate colloidal impregnation method increased by 16.6% compared to that of impregnation-reduction method. In the nanoparticulate colloidal impregnation method, palladium nanoparticles were presynthesized, higher loading of Pd(0) could be obtained, resulting in better catalytic activity. The as-prepared Pd-loaded ceramic membrane support could be easily reused for several cycles without appreciable degradation of catalytic activity.

Reduced membrane fouling in a novel bio-entrapped membrane reactor for treatment of food and beverage processing wastewater.

Science.gov (United States)

Ng, Kok-Kwang; Lin, Cheng-Fang; Panchangam, Sri Chandana; Andy Hong, Pui-Kwan; Yang, Ping-Yi

2011-08-01

A novel Bio-Entrapped Membrane Reactor (BEMR) packed with bio-ball carriers was constructed and investigated for organics removal and membrane fouling by soluble microbial products (SMP). An objective was to evaluate the stability of the filtration process in membrane bioreactors through backwashing and chemical cleaning. The novel BEMR was compared to a conventional membrane bioreactor (CMBR) on performance, with both treating identical wastewater from a food and beverage processing plant. The new reactor has a longer sludge retention time (SRT) and lower mixed liquor suspended solids (MLSS) content than does the conventional. Three different hydraulic retention times (HRTs) of 6, 9, and 12 h were studied. The results show faster rise of the transmembrane pressure (TMP) with decreasing hydraulic retention time (HRT) in both reactors, where most significant membrane fouling was associated with high SMP (consisting of carbohydrate and protein) contents that were prevalent at the shortest HRT of 6 h. Membrane fouling was improved in the new reactor, which led to a longer membrane service period with the new reactor. Rapid membrane fouling was attributed to increased production of biomass and SMP, as in the conventional reactor. SMP of 10-100 kDa from both MBRs were predominant with more than 70% of the SMP <100 kDa. Protein was the major component of SMP rather than carbohydrate in both reactors. The new reactor sustained operation at constant permeate flux that required seven times less frequent chemical cleaning than did the conventional reactor. The new BEMR offers effective organics removal while reducing membrane fouling. Copyright © 2011 Elsevier Ltd. All rights reserved.

Recovery of hydrogen from impurities using a palladium membrane reactor

International Nuclear Information System (INIS)

Willms, R.S.; Okuno, K.

1993-01-01

One of the important steps in processing the exhaust from a fusion reactor is recovering tritium which is incorporated into molecules such as water and methane. One device which may prove to be very effective for this purpose is a palladium membrane reactor. This is a reactor which incorporates a Pd/Ag membrane in the reactor geometry. Reactions such as water gas shift, steam reforming and methane cracking can be carried out over the reactor catalyst, and the product hydrogen can be simultaneously removed from the reacting mixture. Because product is removed, greater than usual conversions can be obtained. In addition ultrapure hydrogen is produced, eliminating the need for an additional processing step. A palladium membrane reactor has been built and tested with three different catalysts. Initial results with a Ni-based catalyst show that it is very effective at promoting all three reactions listed above. Under the proper conditions, hydrogen recoveries approaching 100% have been observed. This study serves to experimentally validate the palladium membrane reactor as potentially important tool for fusion fuel processing

Novel ceramic-polymer composite membranes for the separation of hazardous liquid waste. 1998 annual progress report

International Nuclear Information System (INIS)

Cohen, Y.

1998-01-01

'This report summarizes the work progress over the last 1.75 years of a 3 year project. The objectives of the project have been to develop a new class of ceramic-supported polymeric membranes that could be tailored-designed for a wide-range of applications in remediation and pollution prevention. To date, a new class of chemically-modified ceramic membranes was developed for the treatment of oil-in-water emulsions and for the pervaporation removal of volatile organics from aqueous systems. These new ceramic-supported polymer (CSP) membranes are fabricated by modifying the pore surface of a ceramic membrane support by a graft polymerization process (Chaimberg and Cohen, 1994). The graft polymerization process consists of activating the membrane surface with alkoxy vinyl silanes onto which vinyl monomers are added via free-radical graft polymerization resulting in a thin surface layer of terminally anchored polymer chains. Reaction conditions are selected based on knowledge of the graft polymerization kinetics for the specific polymer/substrate system. The resultant ceramic-supported polymer (CSP) membrane is a composite structure in which mechanical strength is provided by the ceramic support and the selectivity is determined by the covalently bonded polymer brush layer. Thus, one of the unique attributes of the CSP membrane is that it can be used in environments where the polymer layer is swollen (or even completely miscible) in the mixture to be separated (Castro et al., 1993). It is important to note that the above modification process is carried out under mild conditions (e.g., temperature of about 70 C) and is well suited for large scale commercial application. In a series of studies, the applicability of a polyvinylpyrrolidone CSP membrane was demonstrated for the treatment of oil-in-water emulsion under a variety of flow conditions (Castro et al.,1996). Improved membrane performance was achieved due to minimization of surface adsorption of the oil components

Modelling and analysis of CVD processes for ceramic membrane preparation

NARCIS (Netherlands)

Brinkman, H.W.; Cao, G.Z.; Meijerink, J.; de Vries, Karel Jan; Burggraaf, Anthonie

1993-01-01

A mathematical model is presented that describes the modified chemical vapour deposition (CVD) process (which takes place in advance of the electrochemical vapour deposition (EVD) process) to deposit ZrO2 inside porous media for the preparation and modification of ceramic membranes. The isobaric

Inorganic membranes for hydrogen production and purification: a critical review and perspective.

Science.gov (United States)

Lu, G Q; Diniz da Costa, J C; Duke, M; Giessler, S; Socolow, R; Williams, R H; Kreutz, T

2007-10-15

Hydrogen as a high-quality and clean energy carrier has attracted renewed and ever-increasing attention around the world in recent years, mainly due to developments in fuel cells and environmental pressures including climate change issues. In thermochemical processes for hydrogen production from fossil fuels, separation and purification is a critical technology. Where water-gas shift reaction is involved for converting the carbon monoxide to hydrogen, membrane reactors show great promises for shifting the equilibrium. Membranes are also important to the subsequent purification of hydrogen. For hydrogen production and purification, there are generally two classes of membranes both being inorganic: dense phase metal and metal alloys, and porous ceramic membranes. Porous ceramic membranes are normally prepared by sol-gel or hydrothermal methods, and have high stability and durability in high temperature, harsh impurity and hydrothermal environments. In particular, microporous membranes show promises in water gas shift reaction at higher temperatures. In this article, we review the recent advances in both dense phase metal and porous ceramic membranes, and compare their separation properties and performance in membrane reactor systems. The preparation, characterization and permeation of the various membranes will be presented and discussed. We also aim to examine the critical issues in these membranes with respect to the technical and economical advantages and disadvantages. Discussions will also be made on the relevance and importance of membrane technology to the new generation of zero-emission power technologies.

Synthesis and characterization of ceramic membranes for micro filtration

International Nuclear Information System (INIS)

Mohammad Idrees; Lim Yan Ne; Hamdani Saidi

1996-01-01

This paper presents the results of a preliminary research work in the development of ceramic membranes by moulding process. The two major objectives were to determine the effect of operating parameters ori- the membrane sheet and membrane characterization. The starting material for the membrane was powdered aluminum oxide and alumina granules. Alumina granules were obtained by spray drying of mixture of alumina with additives and binders under specific conditions. The membrane sheet was produced by mould pressing at various pressures and then sintering at different temperatures. Membrane characterization was done based on microstructure using SEM, pore size distribution, density, and porosity. Strong and porous membranes were produced at pressing force of 120 -140 kN and sintering temperature of 1400 -1500 'C. Pore size and porosity obtained was in the range of 2 -10 μ m, and 13 - 48% respectively. These membranes can be used for, microfiltration at elevated temperature and under extreme environmental condition. They can also be used as porous support for the production qf composite asymmetric UF/hyperfiltration, and gas separation membranes. Further work in the refinement of' pore-size and permeation studies is envisaged

Microporous nano-MgO/diatomite ceramic membrane with high positive surface charge for tetracycline removal.

Science.gov (United States)

Meng, Xian; Liu, Zhimeng; Deng, Cheng; Zhu, Mengfu; Wang, Deyin; Li, Kui; Deng, Yu; Jiang, Mingming

2016-12-15

A novel microporous nano-MgO/diatomite ceramic membrane with high positive surface charge was prepared, including synthesis of precursor colloid, dip-coating and thermal decomposition. Combined SEM, EDS, XRD and XPS studies show the nano-MgO is irregularly distributed on the membrane surface or pore walls and forms a positively charged nano coating. And the nano-MgO coating is firmly attached to the diatomite membrane via SiO chemical bond. Thus the nano-MgO/diatomite membrane behaves strong electropositivity with the isoelectric point of 10.8. Preliminary filtration tests indicate that the as-prepared nano-MgO/diatomite membrane could remove approximately 99.7% of tetracycline in water through electrostatic adsorption effect. The desirable electrostatic property enables the nano-MgO/diatomite membrane to be a candidate for removal of organic pollutants from water. And it is convinced that there will be a great application prospect of charged ceramic membrane in water treatment field. Copyright © 2016 Elsevier B.V. All rights reserved.

Polymer-derived microporous ceramics for membranes and sensors for high temperature hydrogen purification and sensing

Energy Technology Data Exchange (ETDEWEB)

Prasad, Ravi Mohan

2012-06-11

The growing interest in the use of hydrogen as main fuel has increased the need for pure hydrogen (H{sub 2}) production and purification. There are several by-products (CO, H{sub 2}O, CO{sub 2}) associated with the production of hydrogen which might damage the production rate. Therefore, separation of hydrogen from other gases is an important step in the hydrogen production process. If H{sub 2} can be selectively removed from the product side during hydrogen production in membrane reactors, then it would be possible to achieve complete CO conversion in a single-step under high temperature conditions. The main goal of the present work is the high temperature H{sub 2} purification and sensing by applying polymer-derived ceramics. To prove the concept, the microporous SiBCN, Si{sub 3}N{sub 4} and SiCN ceramic membranes have been synthesized by the polymer-pyrolysis route and their performance for the hydrogen separation have been evaluated in tubular membranes as well as in planar chemiresistors. The synthesis of amorphous SiBCN ceramics has been realized through pyrolysis of poly(organoborosilazanes) in argon. Multilayered amorphous SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membranes with gradient porosity have been realized and assessed with respect to the thermal stability, pore-size distribution and H{sub 2}/CO permeance. N{sub 2}-adsorption measurement indicates micropores in the range of 0.68-0.73 nm for three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane. SEM characterization of three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane shows the thickness of SiBCN membrane layer is 2.8 {mu}m; gas permeance measurements of the membrane shows H{sub 2}/CO selectivity of about 10.5 and the H{sub 2} permeance of about 1.05 x 10{sup -8} mol m{sup -2}s{sup -1}Pa{sup -1}. The observed gas permeation properties point out that the transportation of gas molecules through the membrane is governed by both

Noncatalytic hydrogenation of decene-1 with hydrogen accumulated in a hybrid carbon nanostructure in nanosized membrane reactors

Science.gov (United States)

Soldatov, A. P.

2014-08-01

Studies on the creation of nanosized membrane reactors (NMRs) of a new generation with accumulated hydrogen and a regulated volume of reaction zone were continued at the next stage. Hydrogenation was performed in the pores of ceramic membranes with hydrogen preliminarily adsorbed in mono- and multilayered orientated carbon nanotubes with graphene walls (OCNTGs)—a new hybrid carbon nanostructure formed on the inner pore surface. Quantitative determination of hydrogen adsorption in OCNTGs was performed using TRUMEM ultrafiltration membranes with D av = 50 and 90 nm and showed that hydrogen adsorption was up to ˜1.5% of the mass of OCNTG. The instrumentation and procedure for noncatalytic hydrogenation of decene-1 at 250-350°C using hydrogen accumulated and stored in OCNTG were developed. The conversion of decene-1 into decane was ˜0.2-1.8% at hydrogenation temperatures of 250 and 350°C, respectively. The rate constants and activation energy of hydrogenation were determined. The latter was found to be 94.5 kJ/mol, which is much smaller than the values typical for noncatalytic hydrogenations and very close to the values characteristic for catalytic reactions. The quantitative distribution of the reacting compounds in each pore regarded as a nanosized membrane reactor was determined. The activity of hydrogen adsorbed in a 2D carbon nanostructure was evaluated. Possible mechanisms of noncatalytic hydrogenation were discussed.

Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

Directory of Open Access Journals (Sweden)

David O. Obada

Full Text Available The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY and sawdust (SD as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0–20 wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests. Keywords: Porosity, Pore formers, Kaolin, Physico-mechanical properties, Gas separation, Gas flux

Flux recovery of ceramic tubular membranes fouled with whey proteins: Some aspects of membrane cleaning

Directory of Open Access Journals (Sweden)

Popović Svetlana S.

2008-01-01

Full Text Available Efficiency of membrane processes is greatly affected by the flux reduction due to the deposits formation at the surface and/or in the pores of the membrane. Efficiency of membrane processes is affected by cleaning procedure applied to regenerate flux. In this work, flux recovery of ceramic tubular membranes with 50 and 200 nm pore size was investigated. The membranes were fouled with reconstituted whey solution for 1 hour. After that, the membranes were rinsed with clean water and then cleaned with sodium hydroxide solutions or formulated detergents (combination of P3 Ultrasil 67 and P3 Ultrasil 69. Flux recovery after the rinsing step was not satisfactory although fouling resistance reduction was significant so that chemical cleaning was necessary. In the case of 50 nm membrane total flux recovery was achieved after cleaning with 1.0% (w/w sodium hydroxide solution. In the case of 200 nm membrane total flux recovery was not achieved irrespective of the cleaning agent choice and concentration. Cleaning with commercial detergent was less efficient than cleaning with the sodium hydroxide solution.

Steam reforming of heptane in a fluidized bed membrane reactor

Science.gov (United States)

Rakib, Mohammad A.; Grace, John R.; Lim, C. Jim; Elnashaie, Said S. E. H.

n-Heptane served as a model compound to study steam reforming of naphtha as an alternative feedstock to natural gas for production of pure hydrogen in a fluidized bed membrane reactor. Selective removal of hydrogen using Pd 77Ag 23 membrane panels shifted the equilibrium-limited reactions to greater conversion of the hydrocarbons and lower yields of methane, an intermediate product. Experiments were conducted with no membranes, with one membrane panel, and with six panels along the height of the reactor to understand the performance improvement due to hydrogen removal in a reactor where catalyst particles were fluidized. Results indicate that a fluidized bed membrane reactor (FBMR) can provide a compact reformer for pure hydrogen production from a liquid hydrocarbon feedstock at moderate temperatures (475-550 °C). Under the experimental conditions investigated, the maximum achieved yield of pure hydrogen was 14.7 moles of pure hydrogen per mole of heptane fed.

A perfusion culture system using a stirred ceramic membrane reactor for hyperproduction of IgG2a monoclonal antibody by hybridoma cells.

Science.gov (United States)

Dong, Haodi; Tang, Ya-Jie; Ohashi, Ryo; Hamel, Jean-François P

2005-01-01

A novel perfusion culture system for efficient production of IgG2a monoclonal antibody (mAb) by hybridoma cells was developed. A ceramic membrane module was constructed and used as a cell retention device installed in a conventional stirred-tank reactor during the perfusion culture. Furthermore, the significance of the control strategy of perfusion rate (volume of fresh medium/working volume of reactor/day, vvd) was investigated. With the highest increasing rate (deltaD, vvd per day, vvdd) of perfusion rate, the maximal viable cell density of 3.5 x 10(7) cells/mL was obtained within 6 days without any limitation and the cell viability was maintained above 95%. At lower deltaD's, the cell growth became limited. Under nutrient-limited condition, the specific cell growth rate (mu) was regulated by deltaD. During the nonlimited growth phase, the specific mAb production rate (qmAb) remained constant at 0.26 +/- 0.02 pg/cell x h in all runs. During the cell growth-limited phase, qmAb was regulated by deltaD within the range of 0.25-0.65 vvdd. Under optimal conditions, qmAb of 0.80 and 2.15 pg/cell x h was obtained during the growth-limited phase and stationary phase, respectively. The overall productivity and yield were 690 mg/L x day and 340 mg/L x medium, respectively. This study demonstrated that this novel perfusion culture system for suspension mammalian cells can support high cell density and efficient mAb production and that deltaD is an important control parameter to regulate and achieve high mAb production.

Evaluation of the oleophilicity of different alkoxysilane modified ceramic membranes through wetting dynamic measurements

Energy Technology Data Exchange (ETDEWEB)

Gao, Nengwen, E-mail: nengwengao@cqut.edu.cn [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); College of Chemistry and Chemical Engineering, Chongqing University of Technology, Chongqing 400050 (China); Ke, Wei [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Fan, Yiqun, E-mail: yiqunfan@njut.edu.cn [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Xu, Nanping [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China)

2013-10-15

Wettability has been recognized as one of the most important properties of porous materials for both fundamental and practical applications. In this study, the oleophilicity of Al{sub 2}O{sub 3} membranes modified by four alkoxysilanes with different length of alkyl group was investigated through oil wetting dynamic test. Fourier transform infrared spectroscopy (FTIR), thermogravimertric analysis (TGA), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) were measured to confirm that ceramic membrane surfaces have been grafted with alkoxysilanes without changing the membrane morphology. A high speed video camera was used to record the spreading and imbibition process of oil on the modified membrane surface. The value of oil contact angle and its change during the wetting process were used to characterize the membrane oleophilicity. Characterization results showed that the oleophilicity of the modified membranes increased along with the increasing of the silane alkyl group. The influence of oleophilicity on the filtration performance of water-in-oil (W/O) emulsions was experimentally studied. A higher oil flux was obtained for membranes grafted with a longer alkyl group, indicating that increase oleophilicity can increase the membrane antifouling property. This work presents a valuable route to the surface oleophilicity control and testing of ceramic membranes in the filtration of non-polar organic solvents.

A porous ceramic membrane tailored high-temperature supercapacitor

Science.gov (United States)

Zhang, Xin; He, Benlin; Zhao, Yuanyuan; Tang, Qunwei

2018-03-01

The supercapacitor that can operate at high-temperature are promising for markedly increase in capacitance because of accelerated charge movement. However, the state-of-the-art polymer-based membranes will decompose at high temperature. Inspired by solid oxide fuel cells, we present here the experimental realization of high-temperature supercapacitors (HTSCs) tailored with porous ceramic separator fabricated by yttria-stabilized zirconia (YSZ) and nickel oxide (NiO). Using activated carbon electrode and supporting electrolyte from potassium hydroxide (KOH) aqueous solution, a category of symmetrical HTSCs are built in comparison with a conventional polymer membrane based device. The dependence of capacitance performance on temperature is carefully studied, yielding a maximized specific capacitance of 272 F g-1 at 90 °C for the optimized HTSC tailored by NiO/YSZ membrane. Moreover, the resultant HTSC has relatively high durability when suffer repeated measurement over 1000 cycles at 90 °C, while the polymer membrane based supercapacitor shows significant reduction in capacitance at 60 °C. The high capacitance along with durability demonstrates NiO/YSZ membrane tailored HTSCs are promising in future advanced energy storage devices.

Method to remove ammonia using a proton-conducting ceramic membrane

Science.gov (United States)

Balachandran, Uthamalinga; Bose, Arun C

2003-10-07

An apparatus and method for decomposing NH.sub.3. A fluid containing NH.sub.3 is passed in contact with a tubular membrane that is a homogeneous mixture of a ceramic and a first metal, with the ceramic being selected from one or more of a cerate having the formula of M'Ce.sub.1-x M".sub.3-.delta., zirconates having the formula M'Zr.sub.1-x M"O.sub.3-.delta., stannates having the formula M'Sn.sub.1-x M'O.sub.3-.delta., where M' is a group IIA metal, M" is a dopant metal of one or more of Ca, Y, Yb, In, Nd, Gd or mixtures thereof and .delta. is a variable depending on the concentration of dopant and is in the range of from 0.001 to 0.5, the first metal is a group VIII or group IB element selected from the group consisting of Pt, Ag, Pd, Fe, Co, Cr, Mn, V, Ni, Au, Cu, Rh, Ru and mixtures thereof. The tubular membrane has a catalytic metal on the side thereof in contact with the fluid containing NH.sub.3 which is effective to cause NH.sub.3 to decompose to N.sub.2 and H.sub.2. When the H.sub.2 contacts the membrane H.sup.+ ions are formed which pass through the membrane driving the NH.sub.3 decomposition toward completion.

Synthesis of a catalytic reactor membrane for synthesis gas production; Elaboration d'une membrane de reacteur catalytique pour la production de gaz de synthese

Energy Technology Data Exchange (ETDEWEB)

Juste, E.; Julian, A.; Chartier, T. [Limoges Univ., Lab. Science des Procedes Ceramiques et de Traitements de Surface (SPCTS, UMR 6638 CNRS), 87 (France); Juste, E.; Julian, A.; Del Gallo, P.; Richet, N. [Centre de Recherche Claude-Delorme, Air Liquide, 78 - Jouy en Josas (France)

2007-07-01

The conversion of natural gas to synthesis gas (mixture of H{sub 2} and CO) is a main challenge for the hydrogen and clean fuels production. Mixed (ionic O{sup 2-} and electronic) conducing ceramics membrane reactors seem particularly promising. The design considered for the membrane is a tri-layer system integrating a reforming catalyst and a dense membrane laying on a porous support. Among the materials considered for the dense membrane, perovskites La{sub 1-x}Sr{sub x}Fe{sub 1-y}Ga{sub y}O{sub 3-{delta}} seem to be interesting for their performances and stability. The oxygen flux through the membrane is measured in terms of temperature under different oxygen partial pressure gradients. In the industrial experimental conditions, the membrane is submitted to a strong oxygen (air/methane) partial pressure gradient of about 900 C which induces mechanical stresses, on account of the material expansion difference, in terms of p{sub O2}. In this framework, the evolutions of the performances and of the expansion coefficient have been followed in terms of the substitutions rates in La{sub (1-x)}Sr{sub x}Fe{sub (1-y)}Ga{sub y}O{sub 3-{delta}} with x{<=}0.5 and y{<=}0.5. (O.M.)

Ceramic membranes for high temperature hydrogen separation

Energy Technology Data Exchange (ETDEWEB)

Adcock, K.D.; Fain, D.E.; James, D.L.; Powell, L.E.; Raj, T.; Roettger, G.E.; Sutton, T.G. [East Tennessee Technology Park, Oak Ridge, TN (United States)

1997-12-01

The separative performance of the authors` ceramic membranes has been determined in the past using a permeance test system that measured flows of pure gases through a membrane at temperatures up to 275 C. From these data, the separation factor was determined for a particular gas pair from the ratio of the pure gas specific flows. An important project goal this year has been to build a Mixed Gas Separation System (MGSS) for measuring the separation efficiencies of membranes at higher temperatures and using mixed gases. The MGSS test system has been built, and initial operation has been achieved. The MGSS is capable of measuring the separation efficiency of membranes at temperatures up to 600 C and pressures up to 100 psi using a binary gas mixture such as hydrogen/methane. The mixed gas is fed into a tubular membrane at pressures up to 100 psi, and the membrane separates the feed gas mixture into a permeate stream and a raffinate stream. The test membrane is sealed in a stainless steel holder that is mounted in a split tube furnace to permit membrane separations to be evaluated at temperatures up to 600 C. The compositions of the three gas streams are measured by a gas chromatograph equipped with thermal conductivity detectors. The test system also measures the temperatures and pressures of all three gas streams as well as the flow rate of the feed stream. These data taken over a range of flows and pressures permit the separation efficiency to be determined as a function of the operating conditions. A mathematical model of the separation has been developed that permits the data to be reduced and the separation factor for the membrane to be determined.

Treatment of wastewater containing phenol using a tubular ceramic membrane bioreactor.

Science.gov (United States)

Ersu, C B; Ong, S K

2008-02-01

The performance of a membrane bioreactor (MBR) with a tubular ceramic membrane for phenol removal was evaluated under varying hydraulic retention times (HRT) and a fixed sludge residence time (SRT) of 30 days. The tubular ceramic membrane was operated with a mode of 15 minutes of filtration followed by 15 seconds of permeate backwashing at a flux of 250 l m(-2)hr(-1) along with an extended backwashing of 30 seconds every 3 hours of operation, which maintained the transmembrane pressure (TMP) below 100 kPa. Using a simulated municipal wastewater with varying phenol concentrations, the chemical oxygen demand (COD) and phenol removals observed were greater than 88% with excellent suspended solids (SS) removal of 100% at low phenol concentrations (approx. 100 mg l(-1) of phenol). Step increases in phenol concentration showed that inhibition was observed between 600 to 800 mg l(-1) of phenol with decreased sludge production rate, mixed liquor suspended solids (MLSS) concentration, and removal performance. The sludge volume index (SVI) of the biomass increased to about 450 ml g(-1) for a phenol input concentration of 800 mg l(-1). When the phenol concentration was decreased to 100 mg l(-1), the ceramic tubular MBR was found to recover rapidly indicating that the MBR is a robust system retaining most of the biomass. Experimental runs using wastewater containing phenol indicated that the MBR can be operated safely without upsets for concentrations up to 600 mg l(-1) of phenol at 2-4 hours HRT and 30 days SRT.

Hydraulically irreversible fouling on ceramic MF/UF membranes: comparison of fouling indices, foulant composition and irreversible pore narrowing

KAUST Repository

Shang, Ran; Vuong, Francois; Hu, Jingyi; Li, Sheng; Kemperman, Antoine J.B.; Nijmeijer, Kitty; Cornelissen, Emile R.; Heijman, Sebastiaan G.J.; Rietveld, Luuk C.

2015-01-01

The application of ceramic membranes in water treatment is becoming increasing attractive because of their long life time and excellent chemical, mechanical and thermal stability. However, fouling of ceramic membranes, especially hydraulically irreversible fouling, is still a critical aspect affecting the operational cost and energy consumption in water treatment plants. In this study, four ceramic membranes with pore sizes or molecular weight cut-off (MWCO) of 0.20 μm, 0.14 μm, 300 kDa and 50 kDa were compared during natural surface water filtration with respect to hydraulically irreversible fouling index (HIFI), foulant composition and narrowing of pore size due to the irreversible fouling. Our results showed that the hydraulically irreversible fouling index (HIFI) was proportional to the membrane pore size (r2=0.89) when the same feed water was filtrated. The UF membranes showed lower HIFI values than the MF membranes. Pore narrowing (internal fouling) was found to be a main fouling pattern of the hydraulically irreversible fouling. The internal fouling was caused by monolayer adsorption of foulants with different sizes that is dependent on the size of the membrane pore.

Hydraulically irreversible fouling on ceramic MF/UF membranes: comparison of fouling indices, foulant composition and irreversible pore narrowing

KAUST Repository

Shang, Ran

2015-05-06

The application of ceramic membranes in water treatment is becoming increasing attractive because of their long life time and excellent chemical, mechanical and thermal stability. However, fouling of ceramic membranes, especially hydraulically irreversible fouling, is still a critical aspect affecting the operational cost and energy consumption in water treatment plants. In this study, four ceramic membranes with pore sizes or molecular weight cut-off (MWCO) of 0.20 μm, 0.14 μm, 300 kDa and 50 kDa were compared during natural surface water filtration with respect to hydraulically irreversible fouling index (HIFI), foulant composition and narrowing of pore size due to the irreversible fouling. Our results showed that the hydraulically irreversible fouling index (HIFI) was proportional to the membrane pore size (r2=0.89) when the same feed water was filtrated. The UF membranes showed lower HIFI values than the MF membranes. Pore narrowing (internal fouling) was found to be a main fouling pattern of the hydraulically irreversible fouling. The internal fouling was caused by monolayer adsorption of foulants with different sizes that is dependent on the size of the membrane pore.

Recent Advances on Carbon Molecular Sieve Membranes (CMSMs and Reactors

Directory of Open Access Journals (Sweden)

Margot A. Llosa Tanco

2016-08-01

Full Text Available Carbon molecular sieve membranes (CMSMs are an important alternative for gas separation because of their ease of manufacture, high selectivity due to molecular sieve separation, and high permeance. The integration of separation by membranes and reaction in only one unit lead to a high degree of process integration/intensification, with associated benefits of increased energy, production efficiencies and reduced reactor or catalyst volume. This review focuses on recent advances in carbon molecular sieve membranes and their applications in membrane reactors.

Field-scale electrolysis/ceramic membrane system for the treatment of sewage from decentralized small communities.

Science.gov (United States)

Son, Dong-Jin; Kim, Woo-Yeol; Yun, Chan-Young; Kim, Dae-Gun; Chang, Duk; Sunwoo, Young; Hong, Ki-Ho

2017-07-05

The electrolysis process adopting copper electrodes and ceramic membrane with pore sizes of 0.1-0.2 μm were consisted to a system for the treatment of sewage from decentralized small communities. The system was operated under an HRT of 0.1 hour, voltage of 24 V, and TMP of 0.05 MPa. The system showed average removals of organics, nitrogen, phosphorus, and solids of up to 80%, 52%, 92%, and 100%, respectively. Removal of organics and nitrogen dramatically increased in proportion to increment of influent loading. Phosphorus and solids were remarkably eliminated by both electro-coagulation and membrane filtration. The residual particulate constituents could also be removed successfully through membrane process. A system composed of electrolysis process with ceramic membrane would be a compact, reliable, and flexible option for the treatment of sewage from decentralized small communities.

Multienzyme Immobilized Polymeric Membrane Reactor for the Transformation of a Lignin Model Compound

Directory of Open Access Journals (Sweden)

Rupam Sarma

2018-04-01

Full Text Available We have developed an integrated, multienzyme functionalized membrane reactor for bioconversion of a lignin model compound involving enzymatic catalysis. The membrane bioreactors were fabricated through the layer-by-layer assembly approach to immobilize three different enzymes (glucose oxidase, peroxidase and laccase into pH-responsive membranes. This novel membrane reactor couples the in situ generation of hydrogen peroxide (by glucose oxidase to oxidative conversion of a lignin model compound, guaiacylglycerol-β-guaiacyl ether (GGE. Preliminary investigation of the efficacy of these functional membranes towards GGE degradation is demonstrated under convective flow mode. Over 90% of the initial feed could be degraded with the multienzyme immobilized membranes at a residence time of approximately 22 s. GGE conversion product analysis revealed the formation of oligomeric oxidation products upon reaction with peroxidase, which may be a potential hazard to membrane bioreactors. These oxidation products could further be degraded by laccase enzymes in the multienzymatic membranes, explaining the potential of multi enzyme membrane reactors. The multienzyme incorporated membrane reactors were active for more than 30 days of storage time at 4 °C. During this time span, repetitive use of the membrane reactor was demonstrated involving 5–6 h of operation time for each cycle. The membrane reactor displayed encouraging performance, losing only 12% of its initial activity after multiple cycles of operation.

Desolventizing of soybean oil/azeotrope mixtures using ceramic membranes.

Science.gov (United States)

de Melo, Jonas R M; Tiggeman, Lidia; Rezzadori, Katia; Steffens, Juliana; Palliga, Marshall; Oliveira, J Vladimir; Di Luccio, Marco; Tres, Marcus V

2017-08-01

This work investigates the use of ceramic membranes with different molecular weight cut-offs (MWCOs: 5, 10 and 20 kDa) to desolventize azeotropic solvent mixtures (ethanol/n-hexane and isopropyl alcohol/n-hexane) from soybean oil/azeotrope micelles. Results show that a decrease in the MWCO of a membrane and an increase in the solvent mass ratio in the mixture resulted in a significant reduction in the permeate flux. The 20 kDa membrane presented the highest permeate flux, 80 and 60 kg/m 2 h for the soybean oil/n-hexane/isopropyl alcohol and soybean oil/n-hexane/ethanol azeotropes, respectively, for an oil to solvent ratio of 1:3 (w/w). The highest oil retention was found using the n-hexane/isopropyl alcohol azeotrope, around 25% in the membrane with the lowest MWCO, that is, 5 kDa. It is shown that the azeotropic mixtures provided intermediate characteristics compared to the original pure solvent behavior.

Removal of chromium from synthetic wastewater using MFI zeolite membrane supported on inexpensive tubular ceramic substrate

Directory of Open Access Journals (Sweden)

R. Vinoth Kumar

2017-09-01

Full Text Available A mordenite framework inverted (MFI type zeolite membrane was produced on inexpensive tubular ceramic substrate through hydrothermal synthesis and applied for the removal of chromium from synthetic wastewater. The fabricated ceramic substrate and membrane was characterized by diverse standard techniques such as X-ray diffraction, field emission scanning electron microscope, porosity, water permeability and pore size measurements. The porosity of the ceramic substrate (53% was reduced by the deposition of MFI (51% zeolite layer. The pore size and water permeability of the membrane was evaluated as 0.272 μm and 4.43 × 10–7 m3/m2s.kPa, respectively, which are lower than that of the substrate pore size (0.309 μm and water permeability (5.93 × 10–7 m3/m2s.kPa values. To identify the effectiveness of the prepared membrane, the applied pressure of the filtration process and initial chromium concentration and cross flow rate were varied to study their influence on the permeate flux and percentage of removal. The maximum removal of chromium achieved was 78% under an applied pressure of 345 kPa and an initial feed concentration of 1,000 ppm. Finally, the efficiency of the membrane for chromium removal was assessed with other membranes reported in the literature.

Simulation of Water Gas Shift Zeolite Membrane Reactor

Science.gov (United States)

Makertiharta, I. G. B. N.; Rizki, Z.; Zunita, Megawati; Dharmawijaya, P. T.

2017-07-01

The search of alternative energy sources keeps growing from time to time. Various alternatives have been introduced to reduce the use of fossil fuel, including hydrogen. Many pathways can be used to produce hydrogen. Among all of those, the Water Gas Shift (WGS) reaction is the most common pathway to produce high purity hydrogen. The WGS technique faces a downstream processing challenge due to the removal hydrogen from the product stream itself since it contains a mixture of hydrogen, carbon dioxide and also the excess reactants. An integrated process using zeolite membrane reactor has been introduced to improve the performance of the process by selectively separate the hydrogen whilst boosting the conversion. Furthermore, the zeolite membrane reactor can be further improved via optimizing the process condition. This paper discusses the simulation of Zeolite Membrane Water Gas Shift Reactor (ZMWGSR) with variation of process condition to achieve an optimum performance. The simulation can be simulated into two consecutive mechanisms, the reaction prior to the permeation of gases through the zeolite membrane. This paper is focused on the optimization of the process parameters (e.g. temperature, initial concentration) and also membrane properties (e.g. pore size) to achieve an optimum product specification (concentration, purity).

Glycerin purification using asymmetric nano-structured ceramic membranes from production of waste fish oil biodiesel

Science.gov (United States)

Maghami, M.; Sadrameli, S. M.; Shamloo, M.

2018-02-01

Biodiesel is an environmental friendly alternative liquid transportation fuel that can be used in diesel engines without major modifications. The scope of this research work is to produce biodiesel from waste fish oil and its purification from the byproducts using a ceramic membrane. Transesterification of waste fish oil was applied for the biodiesel production using methanol in the presence of KOH as a catalyst. Effect of catalyst weight percent, temperature and methanol to oil molar ratio (MR) on the biodiesel yield have been studied and the results show that highest methyl ester yield of 79.2% has been obtained at 60 °C, MR: 6 and 1% KOH. The produced biodiesel purified by a ceramic membrane. Membrane flux and glycerin removal at different operating conditions such as temperature, trans-membrane pressures and cross flow velocities have been measured. Glycerin purity by membrane method is 99.97% by weight at the optimum condition. The highest membrane flux occurred at 50 °C temperature, 1 bar pressure and 3 m/s velocity.

Determination of porosity in supports for ceramic membranes of titanium dioxide by gamma spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Siciliano, Umberto C.C.S.; Oliveira, Elizabeth E.M.; Brandão, Luís E.B.; Carvalho, Paulo V.R., E-mail: ucsiciliano@gmail.com, E-mail: eemo@ien.gov.br, E-mail: brandao@ien.gov.br, E-mail: paulov@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

2017-07-01

Membrane separation processes (MSP) have been widely used to fractionate, concentrate and purity solutions, such as: food industry, pharmaceutical, water desalination and for treatment of the radioactive liquid waste in the nuclear industry. The MSP are more economical than traditional methods because most of them are athermic. Increased membrane application has led to the expansion of the manufacturing technology knowledge base, resulting in membranes with high permeability, improved selectivity and long-term stability. The demand for high operating temperatures and chemical resistance have stimulated the development of inorganic structures, mainly porous ceramics. The materials most used to obtain ceramic membranes are oxides like Ab0{sub 3}, Si0{sub 2}, Zr0{sub 2} and Ti0{sub 2} or combination of these. Despite the favorable characteristics, ceramic membranes has not been applied extensively, mainly due to the difficulty of obtaining porous structures without cracks and with adequate pore size. The objective of this work is obtain a support of titanium oxide using potato starch as a pore former. The titanium oxide used is commercial, with average particle size of 0.13 μm. Three suspensions were prepared containing 0,5 and 10 % of the potato starch and the drying in spray dryer, obtaining a homogeneous and granulated powder, with flow ability suitable for compaction. The supports were uniaxial pressing with l.5 kgf.cm{sup -2} and sintering at temperatures of 1050, 1100 and 1150 °C for 1h in oven resistance. The results showed that the porosity obtained by gamma ray transmission method was approximately 50%. This value is within range for applications as membrane support. (author)

Enhancing oxygen transport through Mixed-Ionic-and-Electronic-Conducting ceramic membranes

Science.gov (United States)

Yu, Anthony S.

Ceramic membranes based on Mixed-Ionic-and-Electronic-Conducting (MIEC) oxides are capable of separating oxygen from air in the presence of an oxygen partial-pressure gradient. These MIEC membranes show great promise for oxygen consuming industrial processes, such as the production of syngas from steam reforming of natural gas (SRM), as well as for electricity generation in Solid Oxide Fuel Cells (SOFC). For both applications, the overall performance is dictated by the rate of oxygen transport across the membrane. Oxygen transport across MIEC membranes is composed of a bulk oxygen-ion diffusion process and surface processes, such as surface reactions and adsorption/desorption of gaseous reactants/products. The main goal of this thesis was to determine which process is rate-limiting in order to significantly enhance the overall rate of oxygen transport in MIEC membrane systems. The rate-limiting step was determined by evaluating the total resistance to oxygen transfer, Rtot. Rtot is the sum of a bulk diffusion resistance in the membrane itself, Rb, and interfacial loss components, Rs. Rb is a function of the membrane's ionic conductivity and thickness, while Rs arises primarily from slow surface-exchange kinetics that cause the P(O2) at the surfaces of the membrane to differ from the P(O 2) in the adjacent gas phases. Rtot can be calculated from the Nernst potential across the membrane and the measured oxygen flux. The rate-limiting process can be determined by evaluating the relative contributions of the various losses, Rs and Rb, to Rtot. Using this method, this thesis demonstrates that for most membrane systems, Rs is the dominating factor. In the development of membrane systems with high oxygen transport rates, thin membranes with high ionic conductivities are required to achieve fast bulk oxygen-ion diffusion. However, as membrane thickness is decreased, surface reaction kinetics become more important in determining the overall transport rate. The two

Development of a mixed-conductive ceramic membrane for syngas production

International Nuclear Information System (INIS)

Etchegoyen, G.

2005-10-01

Natural gas conversion into syngas (H 2 +CO) is very attractive for hydrogen and clean fuel production via GTL technology by providing an alternative to oil products and reducing greenhouse gas emission. Syngas production, using a mixed ionic-electronic conducting ceramic membrane, is thought to be particularly promising. The purpose of this PhD thesis was to develop this type of membrane. Mixed-conducting oxide was synthesized, characterized and then, shaped via tape casting and co-sintered in order to obtain multilayer membranes with controlled architectures and microstructures. Oxygen permeation fluxes were measured with a specific device to evaluate membrane performances. As a result, the optimisation of architecture and microstructure made it possible to increase oxygen permeation flux by a factor 30. Additional researches were focused on the oxide composition in order to achieve higher dimensional stability. (author)

Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

International Nuclear Information System (INIS)

Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

1988-08-01

Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA /center dot/ cm/sup /minus/2/ (at 77 K and /approximately/10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA /center dot/ cm/sup /minus/2/ most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of /approximately/7% are forecast for the overall capital cost of the power plant in the best case. An additional /approximately/3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

International Nuclear Information System (INIS)

Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

1987-10-01

Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared to conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA . cm -2 (at 77 K and ∼10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA . cm -2 most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of ∼7% are forecast for the overall capital cost of the power plant in the best case. An additional ∼3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

Supercritical Water Gasification of Biomass in a Ceramic Reactor: Long-Time Batch Experiments

Directory of Open Access Journals (Sweden)

Daniele Castello

2017-10-01

Full Text Available Supercritical water gasification (SCWG is an emerging technology for the valorization of (wet biomass into a valuable fuel gas composed of hydrogen and/or methane. The harsh temperature and pressure conditions involved in SCWG (T > 375 °C, p > 22 MPa are definitely a challenge for the manufacturing of the reactors. Metal surfaces are indeed subject to corrosion under hydrothermal conditions, and expensive special alloys are needed to overcome such drawbacks. A ceramic reactor could be a potential solution to this issue. Finding a suitable material is, however, complex because the catalytic effect of the material can influence the gas yield and composition. In this work, a research reactor featuring an internal alumina inlay was utilized to conduct long-time (16 h batch tests with real biomasses and model compounds. The same experiments were also conducted in batch reactors made of stainless steel and Inconel 625. The results show that the three devices have similar performance patterns in terms of gas production, although in the ceramic reactor higher yields of C2+ hydrocarbons were obtained. The SEM observation of the reacted alumina surface revealed a good resistance of such material to supercritical conditions, even though some intergranular corrosion was observed.

Comparison of packed bed and fluidized bed membrane reactors for methane reforming

NARCIS (Netherlands)

Gallucci, F.; van Sint Annaland, M.; Kuipers, J.A.M.

2009-01-01

In this work the performance of different membrane reactor concepts, both fluidized bed and packed bed membrane reactors, have been compared for the reforming of methane for the production of ultra-pure hydrogen. Using detailed theoretical models, the required membrane area to reach a given

Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment

Science.gov (United States)

Oligny, Laurent; Bérubé, Pierre R.; Barbeau, Benoit

2016-01-01

This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP) due to the export of powdered activated carbon (PAC) fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW), chemically enhanced backwashing (CEB) and Clean-in-Place (CIP). The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC) content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants. PMID:27399788

Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment.

Science.gov (United States)

Oligny, Laurent; Bérubé, Pierre R; Barbeau, Benoit

2016-07-07

This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP) due to the export of powdered activated carbon (PAC) fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW), chemically enhanced backwashing (CEB) and Clean-in-Place (CIP). The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC) content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants.

Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment

Directory of Open Access Journals (Sweden)

Laurent Oligny

2016-07-01

Full Text Available This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP due to the export of powdered activated carbon (PAC fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW, chemically enhanced backwashing (CEB and Clean-in-Place (CIP. The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants.

Low energy single-staged anaerobic fluidized bed ceramic membrane bioreactor (AFCMBR) for wastewater treatment.

Science.gov (United States)

Aslam, Muhammad; McCarty, Perry L; Shin, Chungheon; Bae, Jaeho; Kim, Jeonghwan

2017-09-01

An aluminum dioxide (Al 2 O 3 ) ceramic membrane was used in a single-stage anaerobic fluidized bed ceramic membrane bioreactor (AFCMBR) for low-strength wastewater treatment. The AFCMBR was operated continuously for 395days at 25°C using a synthetic wastewater having a chemical oxygen demand (COD) averaging 260mg/L. A membrane net flux as high as 14.5-17L/m 2 h was achieved with only periodic maintenance cleaning, obtained by adding 25mg/L of sodium hypochlorite solution. No adverse effect of the maintenance cleaning on organic removal was observed. An average SCOD in the membrane permeate of 23mg/L was achieved with a 1h hydraulic retention time (HRT). Biosolids production averaged 0.014±0.007gVSS/gCOD removed. The estimated electrical energy required to operate the AFCMBR system was 0.039kWh/m 3 , which is only about 17% of the electrical energy that could be generated with the methane produced. Copyright © 2017 Elsevier Ltd. All rights reserved.

Integrated nitrogen removal biofilter system with ceramic membrane for advanced post-treatment of municipal wastewater.

Science.gov (United States)

Son, Dong-Jin; Yun, Chan-Young; Kim, Woo-Yeol; Zhang, Xing-Ya; Kim, Dae-Gun; Chang, Duk; Sunwoo, Young; Hong, Ki-Ho

2016-12-01

The pre-denitrification biofilm process for nitrogen removal was combined with ceramic membrane with pore sizes of 0.05-0.1 µm as a system for advanced post-treatment of municipal wastewater. The system was operated under an empty bed hydraulic retention time of 7.8 h, recirculation ratio of 3, and transmembrane pressure of 0.47 bar. The system showed average removals of organics, total nitrogen, and solids as high as 93%, 80%, and 100%, respectively. Rapid nitrification could be achieved and denitrification was performed in the anoxic filter without external carbon supplements. The residual particulate organics and nitrogen in effluent from biofilm process could be also removed successfully through membrane filtration and the removal of total coliform was noticeably improved after membrane filtration. Thus, a system composed of the pre-denitrification biofilm process with ceramic membrane would be a compact and flexible option for advanced post-treatment of municipal wastewater.

Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

International Nuclear Information System (INIS)

Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

2011-01-01

A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

Science.gov (United States)

Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

2011-06-01

A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

Serviceability of rod ceramic fuel pins on motoring conditions of FTP or NEMF reactor

International Nuclear Information System (INIS)

Deryavko, I.I.

2004-01-01

The operation conditions of rod ceramic fuel pins in the running hydrogen-cooled technological canals of FTP or NEMF reactor on the motoring conditions are considered. The available postreactor researches of the fuel pins are presented and the additional postreactor researches of fuel pins, tested on this mode in IVG.1 and IRGIT reactors, are carried out. The fuel pins serviceability on motoring conditions of FTP or NEF reactor operation is concluded. (author)

Compatibility of sodium with ceramic oxides employed in nuclear reactors

International Nuclear Information System (INIS)

Acena, V.

1981-01-01

A review of experiments carried out up to the present time on the corrosion and compatibility of ceramic oxides with liquid sodium at temperatures corresponding to those in fast breeder reactors, is presented. The results of a thermo-dynamic/liquid sodium reactions are included. The exercise has been conducted with a view to effecting experimental studies in the future. (author) [es

Compatibility of sodium with ceramic oxides employed in nuclear reactors

International Nuclear Information System (INIS)

Acena Moreno, V.

1981-01-01

This work is a review of experiments carried out up to the present time on the corrosion and compatibility of ceramic oxides with liquid sodium at temperatures corresponding to those in fast breeder reactors. The review also includes the results of a thermo-dynamic/liquid sodium reactions. The exercise has been conducted with a view to effecting experimental studies in the future. (Author)

System and method for air temperature control in an oxygen transport membrane based reactor

Science.gov (United States)

Kelly, Sean M

2016-09-27

A system and method for air temperature control in an oxygen transport membrane based reactor is provided. The system and method involves introducing a specific quantity of cooling air or trim air in between stages in a multistage oxygen transport membrane based reactor or furnace to maintain generally consistent surface temperatures of the oxygen transport membrane elements and associated reactors. The associated reactors may include reforming reactors, boilers or process gas heaters.

Hybrid membrane-microfluidic components using a novel ceramic MEMS technology

Science.gov (United States)

Lutz, Brent J.; Polyakov, Oleg; Rinaldo, Chris

2012-03-01

A novel hybrid nano/microfabrication technology has been employed to produce unique MEMS and microfluidic components that integrate nanoporous membranes. The components are made by micromachining a self-organized nanostructured ceramic material that is biocompatible and amenable to surface chemistry modification. Microfluidic structures, such as channels and wells, can be made with a precision of membranes can be integrated into the bottom of these structures, featuring a wide range of possible thicknesses, from 100 micron to membranes may be non-porous or porous (with controllable pore sizes from 200 nm to technology is highly scaleable, and thus can yield low-cost, reliable, disposable microcomponents and devices. Specific applications that can benefit from this technology includes cell culturing and assays, imaging by cryo-electron tomography, environmental sample processing, as well as many others.

Analysis and measurement of residual stress distribution of vanadium/ceramics joints for fusion reactor applications

International Nuclear Information System (INIS)

Nemoto, Y.; Ueda, K.

1998-01-01

Vanadium alloys are considered as candidate structural materials for fusion reactor system. When vanadium alloys are used in fusion reactor system, joining with ceramics for insulating is one of material issues to be solved to make component of fusion reactor. In the application of ceramics/metal jointing and coating, residual stress caused by difference of thermal expansion rate between ceramics and metals is an important factor in obtaining good bonding strength and soundness of coating. In this work, residual stress distribution in direct diffusion bonded vanadium/alumina joint (jointing temperature: 1400 C) was measured by small area X-ray diffraction method. And the comparison of finite element method (FEM) analysis and actual stress distribution was carried out. Tensile stress concentration at the edge of the boundary of the joint in alumina was observed. The residual stress concentration may cause cracks in alumina, or failure of bonding. Actually, cracks in alumina caused by thermal stress after bonding at 1500 C was observed. The stress concentration of the joint must be reduced to obtain good bonded joint. Lower bonding temperature or to devise the shape of the outer surface of the joint will reduce the stress concentration. (orig.)

Water Gas Shift Reaction with A Single Stage Low Temperature Membrane Reactor

Energy Technology Data Exchange (ETDEWEB)

Ciora, Richard J [Media and Process Technology Inc., Pittsburgh, PA (United States); Liu, Paul KT [Media and Process Technology Inc., Pittsburgh, PA (United States)

2013-12-31

Palladium membrane and Palladium membrane reactor were developed under this project for hydrogen separation and purification for fuel cell applications. A full-scale membrane reactor was designed, constructed and evaluated for the reformate produced from a commercial scale methanol reformer. In addition, the Pd membrane and module developed from this project was successfully evaluated in the field for hydrogen purification for commercial fuel cell applications.

Study of enzymatic reactors with microencapsulated lipase. Doctoral thesis. Estudo de reactores enzimaticos com lipase microencapsulada

Energy Technology Data Exchange (ETDEWEB)

de Franca Teixeira dos Prazeres, D.M.

1992-10-01

The work reports the development of a membrane reactor for the hydrolysis of triglycerides catalyzed by lipase B from Chromobacterium viscosum in AOT/isooctane reversed miceller system. In a preliminary phase the potential of the organic system was evaluated with comparative studies on the activity and stability of lipase B in aqueous media (emulsion) and in the alternative miceller media. A tubular ceramic membrane reactor with recirculation was selected for the olive oil hydrolysis in a reversed miceller system. The influence of the hydration degree, recirculation rate, AOT, olive oil and lipase concentration in the operation of the reactor were investigated in a batch mode. The hydration degree was identified as a critical parameter due to its influence in the separation process and in the kinetics of the reaction.

Ceramic hot-gas filter

Science.gov (United States)

Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

1999-05-11

A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

Ceramic hot-gas filter

Science.gov (United States)

Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

1999-01-01

A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

Pretreatment with ceramic membrane microfiltration in the clarification process of sugarcane juice by ultrafiltration

Directory of Open Access Journals (Sweden)

Priscilla dos Santos Gaschi

2014-04-01

Full Text Available In the present study, the sugar cane juice from COCAFE Mill, was clarified using tubular ceramic membranes (α-Al2O3/TiO2 with pore size of 0.1 and 0.3 µm, and membrane area of 0.005 m2. Experiments were performed in batch with sugar cane juice, in a pilot unit of micro and ultrafiltration using the principle of tangential filtration. The sugar cane juice was settled for one hour and the supernatant was treated by microfiltration. After that, the MF permeate was ultrafiltered. The experiments of micro and ultrafiltration were carried out at 65ºC and 1 bar. The ceramic membranes were able to remove the colloidal particles, producing a limpid permeated juice with color reduction. The clarification process with micro- followed by ultrafiltration produced a good result with an average purity rise of 2.74 units, 99.4% lower turbidity and 44.8% lighter color in the permeate.

Synthesis of inorganic materials in a supercritical carbon dioxide medium. Application to ceramic cross-flow filtration membranes preparation

International Nuclear Information System (INIS)

Papet, Sebastien

2000-01-01

Membrane separations, using cross-flow mineral ceramic membranes, allows fractionation of aqueous solutions due to the molecular sieve effect and electrostatic charges. To obtain a high selectivity, preparation of new selective ceramic membranes is necessary. We propose in this document two different routes to prepare such cross-flow tubular mineral membranes. In the first exposed method, a ceramic material is used, titanium dioxide, synthesized in supercritical carbon dioxide by the hydrolysis of an organometallic precursor of the oxide. The influence of operating parameters is similar to what is observed during a liquid-phase synthesis (sol-gel process), and leads us to control the size and texture of the prepared particles. This material is then used to prepare mineral membrane with a compressed layer process. The particles are mixed with organic components to form a liquid suspension. A layer is then deposited on the internal surface of a tubular porous support by slip-casting. The layer is then dried and compressed on the support before sintering. The obtained membranes arc in the ultrafiltration range. A second process has been developed in this work. It consists on the hydrolysis, in a supercritical CO 2 medium, of a precursor of titanium dioxide infiltrated into the support. The obtained material is then both deposited on the support but also infiltrated into the porosity. This new method leads to obtain ultrafiltration membranes that retain molecules which molecular weight is round 4000 g.mol -1 . Furthermore, we studied mass transfer mechanisms in cross-flow filtration of aqueous solutions. An electrostatic model, based on generalized Nernst-Planck equation that takes into account electrostatic interactions between solutes and the ceramic material, lead us to obtain a good correlation between experimental results and the numerical simulation. (author) [fr

Support influence on the properties of the alumina ceramic membranes

International Nuclear Information System (INIS)

Clar, C.; Scian, A.N.; Aglietti, E.F.

2003-01-01

The ceramic substrates used as supports for the formation of a top layer membrane must meet several requirements.Some of them are: have an average pore size and a suitable surface rugosity to obtain a homogenous top layer preventing the penetration of the membrane precursor particles into the support pores.This work analyzes the performance of the three α-Al 2 O 3 supports, with different average pore sizes and surface textures, for the formation of a membrane top layer by the dipcoating technique from colloids in suspension of aluminum basic acetate and later thermal treatment at 1000degC.The pore size distribution of the supports, the support-membrane systems and the top layer membrane was obtained by the mercury intrusion porosimetry technique.The microstructural differences of the supports and the top layer thickness were observed by MEB.It could be observed that for numerous deposits the membrane layer pore size obtained is independent on the support used and that the thickness of the last layer is lower for the greater pore size supports.The possibility of an intermediate layer between the support and the top layer was considered in every case

Theoretical comparison of packed bed and fluidized bed membrane reactors for methane reforming

NARCIS (Netherlands)

Gallucci, F.; van Sint Annaland, M.; Kuipers, J.A.M.

2010-01-01

In this theoretical work the performance of different membrane reactor concepts, both fluidized bed and packed bed membrane reactors, has been compared for ultra-pure hydrogen production via methane reforming. Using detailed theoretical models, the required membrane area to reach a given conversion

3. International conference on catalysis in membrane reactors

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-09-01

The 3. International Conference on Catalysis in Membrane Reactors, Copenhagen, Denmark, is a continuation of the previous conferences held in Villeurbanne 1994 and Moscow 1996 and will deal with the rapid developments taking place within membranes with emphasis on membrane catalysis. The approx. 80 contributions in form of plenary lectures and posters discuss hydrogen production, methane reforming into syngas, selectivity and specificity of various membranes etc. The conference is organised by the Danish Catalytic Society under the Danish Society for Chemical Engineering. (EG)

Ceramic membrane fouling during ultrafiltration of oil/water emulsions: Roles played by stabilization surfactants of oil droplets

KAUST Repository

Lu, Dongwei; Zhang, Tao; Ma, Jun

2015-01-01

of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged

Microbial activity catalyzes oxygen transfer in membrane-aerated nitritating biofilm reactors

DEFF Research Database (Denmark)

Pellicer i Nàcher, Carles; Domingo Felez, Carlos; Lackner, Susanne

2013-01-01

The remarkable oxygen transfer efficiencies attainable in membrane-aerated biofilm reactors (MABRs) are expected to favor their prompt industrial implementation. However, tests in clean water, currently used for the estimation of their oxygen transfer potential, lead to wrong estimates once biofilm...... is present, significantly complicating reactor modelling and control. This study shows for the first time the factors affecting oxygen mass transfer across membranes during clean water tests and reactor operation via undisturbed microelectrode inspection and bulk measurements. The mass transfer resistance...... of the liquid boundary layer developed at the membrane-liquid interface during clean water tests accounted for two thirds of the total mass transfer resistance, suggesting a strong underestimation of the oxygen transfer rates when it is absent (e.g. after biofilm growth). Reactor operation to attain partial...

Reduction of DOM fractions and their trihalomethane formation potential in surface river water by in-line coagulation with ceramic membrane filtration.

Science.gov (United States)

Rakruam, Pharkphum; Wattanachira, Suraphong

2014-03-01

This research was aimed at investigating the reduction of DOM fractions and their trihalomethane formation potential (THMFP) by in-line coagulation with 0.1 μm ceramic membrane filtration. The combination of ceramic membrane filtration with a coagulation process is an alternative technology which can be applied to enhance conventional coagulation processes in the field of water treatment and drinking water production. The Ping River water (high turbidity water) was selected as the raw surface water because it is currently the main raw water source for water supply production in the urban and rural areas of Chiang Mai Province. From the investigation, the results showed that the highest percent reductions of DOC, UV-254, and THMFP (47.6%, 71.0%, and 67.4%, respectively) were achieved from in-line coagulation with ceramic membrane filtration at polyaluminum chloride dosage 40 mg/L. Resin adsorption techniques were employed to characterize the DOM in raw surface water and filtered water. The results showed that the use of a ceramic membrane with in-line coagulation was able to most efficiently reduce the hydrophobic fraction (HPOA) (68.5%), which was then followed by the hydrophilic fraction (HPIA) (49.3%). The greater mass DOC reduction of these two fractions provided the highest THMFP reductions (55.1% and 37.2%, respectively). Furthermore, the in-line coagulation with ceramic membrane filtration was able to reduce the hydrophobic (HPOB) fraction which is characterized by high reactivity toward THM formation. The percent reduction of mass DOC and THMFP of HPOB by in-line coagulation with ceramic membrane filtration was 45.9% and 48.0%, respectively. Copyright © 2014 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

On the study of catalytic membrane reactor for water detritiation: Modeling approach

Energy Technology Data Exchange (ETDEWEB)

Liger, Karine, E-mail: karine.liger@cea.fr [CEA, DEN, DTN/SMTA/LIPC Cadarache, Saint Paul-lez-Durance F-13108 (France); Mascarade, Jérémy [CEA, DEN, DTN/SMTA/LIPC Cadarache, Saint Paul-lez-Durance F-13108 (France); Joulia, Xavier; Meyer, Xuan-Mi [Université de Toulouse, INPT, UPS, Laboratoire de Génie Chimique, 4, Allée Emile Monso, Toulouse F-31030 (France); CNRS, Laboratoire de Génie Chimique, Toulouse F-31030 (France); Troulay, Michèle; Perrais, Christophe [CEA, DEN, DTN/SMTA/LIPC Cadarache, Saint Paul-lez-Durance F-13108 (France)

2016-11-01

Highlights: • Experimental results for the conversion of tritiated water (using deuterium as a simulant of tritium) by means of a catalytic membrane reactor in view of tritium recovery. • Phenomenological 2D model to represent catalytic membrane reactor behavior including the determination of the compositions of gaseous effluents. • Good agreement between the simulation results and experimental measurements performed on the dedicated facility. • Explanation of the unexpected behavior of the catalytic membrane reactor by the modeling results and in particular the gas composition estimation. - Abstract: In the framework of tritium recovery from tritiated water, efficiency of packed bed membrane reactors have been successfully demonstrated. Thanks to protium isotope swamping, tritium bonded water can be recovered under the valuable Q{sub 2} form (Q = H, D or T) by means of isotope exchange reactions occurring on catalyst surface. The use of permselective Pd-based membrane allows withdrawal of reactions products all along the reactor, and thus limits reverse reaction rate to the benefit of the direct one (shift effect). The reactions kinetics, which are still little known or unknown, are generally assumed to be largely greater than the permeation ones so that thermodynamic equilibriums of isotope exchange reactions are generally assumed. This paper proposes a new phenomenological 2D model to represent catalytic membrane reactor behavior with the determination of gas effluents compositions. A good agreement was obtained between the simulation results and experimental measurements performed on a dedicated facility. Furthermore, the gas composition estimation permits to interpret unexpected behavior of the catalytic membrane reactor. In the next future, further sensitivity analysis will be performed to determine the limits of the model and a kinetics study will be conducted to assess the thermodynamic equilibrium of reactions.

On the study of catalytic membrane reactor for water detritiation: Modeling approach

International Nuclear Information System (INIS)

Liger, Karine; Mascarade, Jérémy; Joulia, Xavier; Meyer, Xuan-Mi; Troulay, Michèle; Perrais, Christophe

2016-01-01

Highlights: • Experimental results for the conversion of tritiated water (using deuterium as a simulant of tritium) by means of a catalytic membrane reactor in view of tritium recovery. • Phenomenological 2D model to represent catalytic membrane reactor behavior including the determination of the compositions of gaseous effluents. • Good agreement between the simulation results and experimental measurements performed on the dedicated facility. • Explanation of the unexpected behavior of the catalytic membrane reactor by the modeling results and in particular the gas composition estimation. - Abstract: In the framework of tritium recovery from tritiated water, efficiency of packed bed membrane reactors have been successfully demonstrated. Thanks to protium isotope swamping, tritium bonded water can be recovered under the valuable Q_2 form (Q = H, D or T) by means of isotope exchange reactions occurring on catalyst surface. The use of permselective Pd-based membrane allows withdrawal of reactions products all along the reactor, and thus limits reverse reaction rate to the benefit of the direct one (shift effect). The reactions kinetics, which are still little known or unknown, are generally assumed to be largely greater than the permeation ones so that thermodynamic equilibriums of isotope exchange reactions are generally assumed. This paper proposes a new phenomenological 2D model to represent catalytic membrane reactor behavior with the determination of gas effluents compositions. A good agreement was obtained between the simulation results and experimental measurements performed on a dedicated facility. Furthermore, the gas composition estimation permits to interpret unexpected behavior of the catalytic membrane reactor. In the next future, further sensitivity analysis will be performed to determine the limits of the model and a kinetics study will be conducted to assess the thermodynamic equilibrium of reactions.

Effect of operating conditions on the performances of multichannel ceramic UF membranes for textile mercerization wastewater treatment.

Science.gov (United States)

Zebić Avdičević, Maja; Košutić, Krešimir; Dobrović, Slaven

2017-01-01

Textile wastewaters are rated as one of the most polluting in all industrial sectors, and membrane separation is the most promising technology for their treatment and reuse of auxiliary chemicals. This study evaluates the performance of three types of tubular ceramic ultrafiltration membranes differing by mean pore size (1, 2 and 500 kDa) treating textile mercerization wastewater from a textile mill at different operating conditions: cross-flow velocity (CFV) and temperature. Acceptable results were obtained with 1 kDa ceramic membrane, with rejection efficiencies 92% for suspended solids, 98% for turbidity, 98% for color and 53% for total organic carbon at 20°C and 3 m s -1 CFV. Highest fouling effect was observed for 500 kDa membrane and lowest CFV. According to the observed results, 1 kDa membrane could be used for the treatment of wastewater from the textile mercerization process in terms of permeate quality.

Biofilm formation on membranes used for membrane aerated biological reactors, under different stress conditions

International Nuclear Information System (INIS)

Andrade-Molinar, C.; Ballinas-Casarrubias, M. L.; Solis-Martinez, F. J.; Rivera-Chavira, B. E.; Cuevas-Rodirguez, G.; Nevarez-Moorillon, G. V.

2009-01-01

Bacterial biofilm play an important role in wastewater treatment processes, and have been optimized in the membrane aerated biofilm reactors (MABR). In MABR, a hydrophobic membrane is used as support for the formation of biofilm, and supplements enough aeration to assure an aerobic process. (Author)

Comparing the short and long term stability of biodegradable, ceramic and cation exchange membranes in microbial fuel cells.

Science.gov (United States)

Winfield, Jonathan; Chambers, Lily D; Rossiter, Jonathan; Ieropoulos, Ioannis

2013-11-01

The long and short-term stability of two porous dependent ion exchange materials; starch-based compostable bags (BioBag) and ceramic, were compared to commercially available cation exchange membrane (CEM) in microbial fuel cells. Using bi-directional polarisation methods, CEM exhibited power overshoot during the forward sweep followed by significant power decline over the reverse sweep (38%). The porous membranes displayed no power overshoot with comparably smaller drops in power during the reverse sweep (ceramic 8%, BioBag 5.5%). The total internal resistance at maximum power increased by 64% for CEM compared to 4% (ceramic) and 6% (BioBag). Under fixed external resistive loads, CEM exhibited steeper pH reductions than the porous membranes. Despite its limited lifetime, the BioBag proved an efficient material for a stable microbial environment until failing after 8 months, due to natural degradation. These findings highlight porous separators as ideal candidates for advancing MFC technology in terms of cost and operation stability. Copyright © 2013 Elsevier Ltd. All rights reserved.

Investigation of a submerged membrane reactor for continuous biomass hydrolysis

Energy Technology Data Exchange (ETDEWEB)

Malmali, Mohammadmahdi; Stickel, Jonathan; Wickramasinghe, S. Ranil

2015-10-01

Enzymatic hydrolysis of cellulose is one of the most costly steps in the bioconversion of lignocellulosic biomass. Use of a submerged membrane reactor has been investigated for continuous enzymatic hydrolysis of cellulose thus allowing for greater use of the enzyme compared to a batch process. Moreover, the submerged 0.65 μm polyethersulfone microfiltration membrane avoids the need to pump a cellulose slurry through an external loop. Permeate containing glucose is withdrawn at pressures slightly below atmospheric pressure. The membrane rejects cellulose particles and cellulase enzyme bound to cellulose. Our proof-of-concept experiments have been conducted using a modified, commercially available membrane filtration cell under low fluxes around 75 L/(m2 h). The operating flux is determined by the rate of glucose production. Maximizing the rate of glucose production involves optimizing mixing, reactor holding time, and the time the feed is held in the reactor prior to commencement of membrane filtration and continuous operation. When we maximize glucose production rates it will require that we operate it at low glucose concentration in order to minimize the adverse effects of product inhibition. Consequently practical submerged membrane systems will require a combined sugar concentration step in order to concentrate the product sugar stream prior to fermentation.

OXYGEN TRANSPORT CERAMIC MEMBRANES

Energy Technology Data Exchange (ETDEWEB)

Dr. Sukumar Bandopadhyay; Dr. Nagendfra Nagabhushana

2001-07-01

The mechanical properties of model systems were analyzed. A reasonably accurate finite element model was implemented and a rational metric to predict the strength of ceramic/metal concentrical joints was developed. The mode of failure of the ceramic/metal joints was determined and the importance of the mechanical properties of the braze material was assessed. Thermal cycling experiments were performed on the model systems and the results were discussed. Additionally, experiments using the concept of placing diffusion barriers on the ceramic surface to limit the extent of the reaction with the braze were performed. It was also observed that the nature and morphology of the reaction zone depends greatly on the nature of the perovskite structure being used. From the experiments, it is observed that the presence of Cr in the Fe-occupied sites decreases the tendency of Fe to segregate and to precipitate out of the lattice. In these new experiments, Ni was observed to play a major role in the decomposition of the ceramic substrate.

Influence of Surface Properties of Filtration-Layer Metal Oxide on Ceramic Membrane Fouling during Ultrafiltration of Oil/Water Emulsion.

Science.gov (United States)

Lu, Dongwei; Zhang, Tao; Gutierrez, Leo; Ma, Jun; Croué, Jean-Philippe

2016-05-03

In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. A distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e., surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). Consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides is quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides toward oil droplets, consistent with the irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with the lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

Influence of surface properties of filtration-layer metal oxide on ceramic membrane fouling during ultrafiltration of oil/water emulsion

KAUST Repository

Lu, Dongwei; Zhang, Tao; Gutierrez, Leo; Ma, Jun; Croue, Jean-Philippe

2016-01-01

In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. Distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e. surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). In consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides are quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides towards oil droplets which consists very well with irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

Influence of surface properties of filtration-layer metal oxide on ceramic membrane fouling during ultrafiltration of oil/water emulsion

KAUST Repository

Lu, Dongwei

2016-04-01

In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. Distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e. surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). In consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides are quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides towards oil droplets which consists very well with irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

A combined SEM, CV and EIS study of multi-layered porous ceramic reactors for flue gas purification

DEFF Research Database (Denmark)

He, Zeming; Andersen, Kjeld Bøhm; Nygaard, Frederik Berg

2013-01-01

The effect of sintering temperature of 12-layered porous ceramic reactors (comprising 5 cells) was studied using scanning electron microscopy (SEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The difference in microstructures of the reactors was evaluated by SEM...

Immobilization of glucoamylase on ceramic membrane surfaces modified with a new method of treatment utilizing SPCP-CVD.

Science.gov (United States)

Ida; Matsuyama; Yamamoto

2000-07-01

Glucoamylase, as a model enzyme, was immobilized on a ceramic membrane modified by surface corona discharge induced plasma chemical process-chemical vapor deposition (SPCP-CVD). Characterizations of the immobilized enzyme were then discussed. Three kinds of ceramic membranes with different amounts of amino groups on the surface were prepared utilizing the SPCP-CVD method. Each with 1-time, 3-times and 5-times surface modification treatments and used for supports in glucoamylase immobilization. The amount of immobilized glucoamylase increased with the increase in the number of surface modification treatments and saturated to a certain maximum value estimated by a two-dimensional random packing. The operational stability of the immobilized glucoamylase also increased with the increase in the number of the surface treatment. It was almost the same as the conventional method, while the activity of immobilized enzyme was higher. The results indicated the possibility of designing the performance of the immobilized enzyme by controlling the amount of amino groups. The above results showed that the completely new surface modification method using SPCP was effective in modifying ceramic membranes for enzyme immobilization.

Novel Catalytic Membrane Reactors

Energy Technology Data Exchange (ETDEWEB)

Stuart Nemser, PhD

2010-10-01

There are many industrial catalytic organic reversible reactions with amines or alcohols that have water as one of the products. Many of these reactions are homogeneously catalyzed. In all cases removal of water facilitates the reaction and produces more of the desired chemical product. By shifting the reaction to right we produce more chemical product with little or no additional capital investment. Many of these reactions can also relate to bioprocesses. Given the large number of water-organic compound separations achievable and the ability of the Compact Membrane Systems, Inc. (CMS) perfluoro membranes to withstand these harsh operating conditions, this is an ideal demonstration system for the water-of-reaction removal using a membrane reactor. Enhanced reaction synthesis is consistent with the DOE objective to lower the energy intensity of U.S. industry 25% by 2017 in accord with the Energy Policy Act of 2005 and to improve the United States manufacturing competitiveness. The objective of this program is to develop the platform technology for enhancing homogeneous catalytic chemical syntheses.

Cross-flow micro-filtration using ceramic membranes

International Nuclear Information System (INIS)

Thern, Gerardo G.; Marajofsky, Adolfo; Rossi, Federico; La Gamma, Ana M.; Chocron, Mauricio

2004-01-01

Pressurized Heavy Water Reactors have a system devoted to the purification and upgrading of the collected heavy water leaks. The purification train is fed with different degradation ratios (D 2 O/H 2 O), activities and impurities. The water is distilled in a packed bed column filled with a mesh type packing. With the purpose of minimizing the column stack corrosion, the water is pre-treated in a train consisting on an activated charcoal bed-strong cationic-anionic resin and a final polishing anionic bed resin. Traces of oils are retained by the charcoal bed but some of them pass through and could be responsible for the resins fouling. The process of micro filtration using ceramic materials is particularly applied to the treatment of waters with oil micro droplets. We describe the development stages of single and double layer filtration ceramic tubes, their characterization and the adaptation to test equipment. The efficiency was evaluated by means of tangential ('cross-flow') filtration of aqueous solutions containing dodecane at the micrograms per ml concentration level. This compound simulates the properties of a typical oil contaminant. A 100-fold reduction in the amount of dodecane in water was observed after the filtration treatment. (author)

Advanced ceramic cladding for water reactor fuel

International Nuclear Information System (INIS)

Feinroth, H.

2000-01-01

Under the US Department of Energy's Nuclear Energy Research Initiatives (NERI) program, continuous fiber ceramic composites (CFCCs) are being developed as cladding for water reactor fuel elements. The purpose is to substantially increase the passive safety of water reactors. A development effort was initiated in 1991 to fabricate CFCC-clad tubes using commercially available fibers and a sol-gel process developed by McDermott Technologies. Two small-diameter CFCC tubes were fabricated using pure alumina and alumina-zirconia fibers in an alumina matrix. Densities of approximately 60% of theoretical were achieved. Higher densities are required to guarantee fission gas containment. This NERI work has just begun, and only preliminary results are presented herein. Should the work prove successful, further development is required to evaluate CFCC cladding and performance, including in-pile tests containing fuel and exploring a marriage of CFCC cladding materials with suitable advanced fuel and core designs. The possibility of much higher temperature core designs, possibly cooled with supercritical water, and achievement of plant efficiencies ge50% would be examined

Cross flow ultrafiltration of Cr (VI) using MCM-41, MCM-48 and Faujasite (FAU) zeolite-ceramic composite membranes.

Science.gov (United States)

Basumatary, Ashim Kumar; Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G

2016-06-01

This work describes the removal of Cr (VI) from aqueous solution in cross flow mode using MCM-41, MCM-48 and FAU zeolite membranes prepared on circular shaped porous ceramic support. Ceramic support was manufactured using locally available clay materials via a facile uni-axial compaction method followed by sintering process. A hydrothermal technique was employed for the deposition of zeolites on the ceramic support. The porosity of ceramic support (47%) is reduced by the formation of MCM-41 (23%), MCM-48 (22%) and FAU (33%) zeolite layers. The pore size of the MCM-41, MCM-48 and FAU membrane is found to be 0.173, 0.142, and 0.153 μm, respectively, which is lower than that of the support (1.0 μm). Cross flow ultrafiltration experiments of Cr (VI) were conducted at five different applied pressures (69-345 kPa) and three cross flow rates (1.11 × 10(-7) - 2.22 × 10(-7) m(3)/s). The filtration studies inferred that the performance of the fabricated zeolite composite membranes is optimum at the maximum applied pressure (345 kPa) and the highest rejection is obtained with the lowest cross flow rate (1.11 × 10(-7) m(3)/s) for all three zeolite membrane. The permeate flux of MCM-41, MCM-48 and FAU zeolite composite membranes are almost remained constant in the entire duration of the separation process. The highest removal of 82% is shown by FAU membrane, while MCM-41 and MCM-48 display 75% and 77% of Cr (VI) removal, respectively for the initial feed concentration of 1000 ppm with natural pH of the solution at an applied pressure of 345 kPa. Copyright © 2016 Elsevier Ltd. All rights reserved.

Hydrogen enrichment and separation from synthesis gas by the use of a membrane reactor

International Nuclear Information System (INIS)

Sanchez, J.M.; Barreiro, M.M.; Marono, M.

2011-01-01

One of the objectives of the CHRISGAS project was to study innovative gas separation and gas upgrading systems that have not been developed sufficiently yet to be tested at a demonstration scale within the time frame of the project, but which show some attractive merits and features for further development. In this framework CIEMAT studied, at bench scale, hydrogen enrichment and separation from syngas by the use of membranes and membrane catalytic reactors. In this paper results about hydrogen separation from synthesis gas by means of selective membranes are presented. Studies dealt with the evaluation of permeation and selectivity to hydrogen of prepared and pre-commercial Pd-based membranes. Whereas prepared membranes turned out to be non-selective, due to discontinuities of the palladium layer, studies conducted with the pre-commercial membrane showed that by means of a membrane reactor it is possible to completely separate hydrogen from the other gas components and produce pure hydrogen as a permeate stream, even in the case of complex reaction system (H 2 /CO/CO 2 /H 2 O) under WGS conditions gas mixtures. The advantages of using a water-gas shift membrane reactor (MR) over a traditional fixed bed reactor (TR) have also been studied. The experimental device included the pre-commercial Pd-based membrane and a commercial high temperature Fe-Cr-based, WGS catalyst, which was packed in the annulus between the membrane and the reactor outer shell. Results show that in the MR concept, removal of H 2 from the reaction side has a positive effect on WGS reaction, reaching higher CO conversion than in a traditional packed bed reactor at a given temperature. On increasing pressure on the reaction side permeation is enhanced and hence carbon monoxide conversion increases. -- Highlights: → H 2 enrichment and separation using a bench-scale membrane reactor MR is studied. → Permeation and selectivity to H 2 of Pd-based membranes was determined. → Complete separation

Oxygen transport membrane system and method for transferring heat to catalytic/process reactors

Science.gov (United States)

Kelly, Sean M; Kromer, Brian R; Litwin, Michael M; Rosen, Lee J; Christie, Gervase Maxwell; Wilson, Jamie R; Kosowski, Lawrence W; Robinson, Charles

2014-01-07

A method and apparatus for producing heat used in a synthesis gas production is provided. The disclosed method and apparatus include a plurality of tubular oxygen transport membrane elements adapted to separate oxygen from an oxygen containing stream contacting the retentate side of the membrane elements. The permeated oxygen is combusted with a hydrogen containing synthesis gas stream contacting the permeate side of the tubular oxygen transport membrane elements thereby generating a reaction product stream and radiant heat. The present method and apparatus also includes at least one catalytic reactor containing a catalyst to promote the stream reforming reaction wherein the catalytic reactor is surrounded by the plurality of tubular oxygen transport membrane elements. The view factor between the catalytic reactor and the plurality of tubular oxygen transport membrane elements radiating heat to the catalytic reactor is greater than or equal to 0.5.

Oxygen transport membrane system and method for transferring heat to catalytic/process reactors

Science.gov (United States)

Kelly, Sean M.; Kromer, Brian R.; Litwin, Michael M.; Rosen, Lee J.; Christie, Gervase Maxwell; Wilson, Jamie R.; Kosowski, Lawrence W.; Robinson, Charles

2016-01-19

A method and apparatus for producing heat used in a synthesis gas production process is provided. The disclosed method and apparatus include a plurality of tubular oxygen transport membrane elements adapted to separate oxygen from an oxygen containing stream contacting the retentate side of the membrane elements. The permeated oxygen is combusted with a hydrogen containing synthesis gas stream contacting the permeate side of the tubular oxygen transport membrane elements thereby generating a reaction product stream and radiant heat. The present method and apparatus also includes at least one catalytic reactor containing a catalyst to promote the steam reforming reaction wherein the catalytic reactor is surrounded by the plurality of tubular oxygen transport membrane elements. The view factor between the catalytic reactor and the plurality of tubular oxygen transport membrane elements radiating heat to the catalytic reactor is greater than or equal to 0.5

A novel catalytic ceramic membrane fabricated with CuMn2O4 particles for emerging UV absorbers degradation from aqueous and membrane fouling elimination.

Science.gov (United States)

Guo, Yang; Song, Zilong; Xu, Bingbing; Li, Yanning; Qi, Fei; Croue, Jean-Philippe; Yuan, Donghai

2018-02-15

A novel catalytic ceramic membrane (CM) for improving ozonation and filtration performance was fabricated by surface coating CuMn 2 O 4 particles on a tubular CM. The degradation of ultraviolet (UV) absorbers, reduction of toxicity, elimination of membrane fouling and catalytic mechanism were investigated. The characterization results suggested the particles were well-fixed on membrane surface. The modified membrane showed improved benzophenone-3 removal performance (from 28% to 34%), detoxification (EC 50 as 12.77%) and the stability of catalytic activity. In the degradation performance of model UV absorbers, the developed membrane significantly decreased the UV254 and DOC values in effluent. Compared with a virgin CM, this CM ozonation increased water flux as 29.9% by in-situ degrade effluent organic matters. The CuMn 2 O 4 modified membrane enhanced the ozone self-decompose to generate O 2 - and initiated the chain reaction of ozone decomposition, and subsequently reacted with molecule ozone to produce OH. Additionally, CM was able to promote the interaction between ozone and catalyst/organic chemicals to form H 2 O 2 that promoted the formation of OH. This catalytic ceramic membrane combining with ozonation showed potential applications in emerging pollutant degradation and membrane fouling elimination, and acted as a novel ternary technology for wastewater treatment and water reuse. Copyright © 2017 Elsevier B.V. All rights reserved.

Planar, Polysilazane-Derived Porous Ceramic Supports for Membrane and Catalysis Applications.

Science.gov (United States)

Konegger, Thomas; Williams, Lee F; Bordia, Rajendra K

2015-10-01

Porous, silicon carbonitride-based ceramic support structures for potential membrane and catalysis applications were generated from a preceramic polysilazane precursor in combination with spherical, ultrahigh-molecular weight polyethylene microparticles through a sacrificial filler approach. A screening evaluation was used for the determination of the impact of both porogen content and porogen size on pore structure, strength, and permeability characteristics of planar specimens. By optimizing both the composition as well as cross-linking parameters, maximum characteristic biaxial flexural strengths of 65 MPa and porosities of 42% were achieved. The evolution of an interconnected, open-pore network during thermal porogen removal and conversion of the preceramic polymer led to air permeabilities in the order of 10 -14 m 2 . The materials were further exposed to long-term heat treatments to demonstrate the stability of properties after 100 h at 800°C in oxidizing, inert, and reducing environments. The determined performance, in combination with the versatile preparation method, illustrates the feasibility of this processing approach for the generation of porous ceramic support structures for applications at elevated temperatures in a variety of fields, including membrane and catalysis science.

Strength degradation and failure limits of dense and porous ceramic membrane materials

DEFF Research Database (Denmark)

Pećanac, G.; Foghmoes, Søren Preben Vagn; Lipińska-Chwałek, M.

2013-01-01

Thin dense membrane layers, mechanically supported by porous substrates, are considered as the most efficient designs for oxygen supply units used in Oxy-fuel processes and membrane reactors. Based on the favorable permeation properties and chemical stability, several materials were suggested...

Separation membrane development

Energy Technology Data Exchange (ETDEWEB)

Lee, M.W. [Savannah River Technology Center, Aiken, SC (United States)

1998-08-01

A ceramic membrane has been developed to separate hydrogen from other gases. The method used is a sol-gel process. A thin layer of dense ceramic material is coated on a coarse ceramic filter substrate. The pore size distribution in the thin layer is controlled by a densification of the coating materials by heat treatment. The membrane has been tested by permeation measurement of the hydrogen and other gases. Selectivity of the membrane has been achieved to separate hydrogen from carbon monoxide. The permeation rate of hydrogen through the ceramic membrane was about 20 times larger than Pd-Ag membrane.

Microfiltration of wheat starch suspensions using multichannel ceramic membrane

Directory of Open Access Journals (Sweden)

Ikonić Bojana B.

2011-01-01

Full Text Available This work investigates influence of different process parameters such as transmembrane pressure, flow rate and concentration of wheat starch suspension on the average permeate flux and permeate flux decline. Used membrane in all experiments was 19 channels ceramic membrane with 0.2 μm pore size. Experimental results were analyzed using response surface methodology. It is observed that the significant average permeate flux enhancement of 200% was achieved by the increase of the transmembrane pressure, while the increase of flow rate and concentration affected the increase in average permeate flux in the range of 40-100%. Permeate flux decline was almost independent of the transmembrane pressure, but the increase of the flow rate, as well as the decrease of the concentration led to decrease of permeate flux decline in the range of 20-50%.

Planar, Polysilazane?Derived Porous Ceramic Supports for Membrane and Catalysis Applications

OpenAIRE

Konegger, Thomas; Williams, Lee F.; Bordia, Rajendra K.

2015-01-01

Porous, silicon carbonitride?based ceramic support structures for potential membrane and catalysis applications were generated from a preceramic polysilazane precursor in combination with spherical, ultrahigh?molecular weight polyethylene microparticles through a sacrificial filler approach. A screening evaluation was used for the determination of the impact of both porogen content and porogen size on pore structure, strength, and permeability characteristics of planar specimens. By optimizin...

Cake layers and long filtration times protect ceramic micro-filtration membranes for fouling

NARCIS (Netherlands)

Lu, J.

2013-01-01

The objective of this research was to decrease membrane fouling of a ceramic microfiltration system and at the same time increase the recovery. A conventional operation in micro- and ultrafiltration is an in-line coagulation and a frequent hydraulic backwash. The idea about these frequent backwashes

Treatment of food waste recycling wastewater using anaerobic ceramic membrane bioreactor for biogas production in mainstream treatment process of domestic wastewater.

Science.gov (United States)

Jeong, Yeongmi; Hermanowicz, Slawomir W; Park, Chanhyuk

2017-10-15

A bench-scale anaerobic membrane bioreactor (AnMBR) equipped with submerged flat-sheet ceramic membranes was operated at mesophilic conditions (30-35 °C) treating domestic wastewater (DWW) supplemented with food wasterecycling wastewater (FRW) to increase the organic loading rate (OLR) for better biogas production. Coupling ceramic membrane filtration with AnMBR treatment provides an alternative strategy for high organic wastewater treatment at short hydraulic retention times (HRTs) with the potential benefits of membrane fouling because they have a high hydrophilicity and more robust at extreme conditions. The anaerobic ceramic MBR (AnCMBR) treating mixture of actual FRW with DWW (with an influent chemical oxygen demand (COD) of 2,115 mg/L) was studied to evaluate the treatment performance in terms of organic matter removal and methane production. COD removal during actual FRW with DWW operation averaged 98.3 ± 1.0% corresponding to an average methane production of 0.21 ± 0.1 L CH 4 /g COD removed . Biogas sparging, relaxation and permeate back-flushing were concurrently employed to manage membrane fouling. A flux greater than 9.2 L m -2  h -1 (LMH) was maintained at 13 h HRT for approximately 200 days without chemical cleaning at an OLR of 2.95 kg COD m -3  d -1 . On day 100, polyvinyl alcohol (PVA)-gel beads were added into the AnCMBR to alleviate the membrane fouling, suggesting that their mechanical scouring effect contributed positively in reducing the fouling index (FI). Although these bio-carriers might accelerate the breaking up of bio-flocs, which released a higher amount of soluble microbial products (SMP), a 95.4% SMP rejection was achieved. Although the retention efficiency of dissolved organic carbons (DOC) was 91.4% across the ceramic membrane, a meaningful interpretation of organic carbon detection (OCD) fingerprints was conducted to better understand the ceramic membrane performance. Copyright © 2017 Elsevier Ltd. All rights

Ceramic breeder materials

International Nuclear Information System (INIS)

Johnson, C.E.

1990-01-01

The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

Les réacteurs à membranes : possibilités d'application dans l'industrie pétrolière et pétrochimique Membrane Reactors: Possibilities of Application in the Petroleum and Petrochemical Industry

Directory of Open Access Journals (Sweden)

Guy C.

2006-11-01

use is very limited in membrane reactors as they cannot withstand temperatures higher than 150°C. Metal, ceramic or glass membrane are preferred. Published work on membrane reactors is mainly concerned with dehydrogenation reactions and the in-situ separation of hydrogen. Dense palladium membranes or microporous inorganic membranes are used. A typical membrane reactor is presented in Fig. 1. The catalyst constitutes a fixed bed in the inside tube where dehydrogenation of cyclohexane into benzene takes place. Hydrogen produced by the reaction, permeates through the palladium wall. Carrier argon is used on the permeate side to lower the partial pressure of hydrogen and therefore increase the permeation rate. The main factors enhancing the equilibrium shift and therefore the conversion are presented in Table 1. Potential applications in the petroleum and petrochemical industry. Three potentially interesting applications are identified and the advantages of using a membrane reactor are discussed. They are : propane dehydrogenation into propylene, cyclohexanic naphthene dehydrogenation and natural gas steam reforming. For these chemical reactions, palladium based membranes show the best performance in terms of temperature resistance, hydrogen selectivity and permeability. The conversion of the dehydrogenation reaction of propane is increased by a higher temperature or a lower pressure as presented in Table 2. Selective draw-off of hydrogen from the reactor through a permeable wall increases the conversion from 48. 6% to 75. 5% (Table 3 or decreases the reaction temperature from 600 to 500°C (Table 4. Table 5 presents the effect of the selective draw-off of hydrogen on the conversion or the operating temperature for conditions found in industrial propane dehydrogenation processes. For a specified conversion, the use of a membrane reactor results in a lower operating temperature which reduces considerably catalyst coking. It allows also the use of common materials for the

Ceramic microsieves: influence of perforation shape and distribution on flow resistance and membrane strength

NARCIS (Netherlands)

Kuiper, S.; Brink, R.; Nijdam, W.; Krijnen, Gijsbertus J.M.; Elwenspoek, Michael Curt

2002-01-01

Ceramic microsieves with slit-shaped perforations were compared to sieves with circular-shaped perforations, regarding flow resistance and membrane strength. Destructive tests show that the highest strength is obtained if the perforations are placed in a non-alternating pattern. Especially for

Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water.

Science.gov (United States)

Song, Lili; Zhu, Bo; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

2016-03-01

This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO₂ concentration on permeate fluxes, total organic carbon (TOC), and UV absorbance removal, were investigated. The interaction between the humic acids and TiO₂ photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO₂ particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water

Directory of Open Access Journals (Sweden)

Lili Song

2016-03-01

Full Text Available This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO2 concentration on permeate fluxes, total organic carbon (TOC, and UV absorbance removal, were investigated. The interaction between the humic acids and TiO2 photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO2 particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

Fouling-induced enzyme immobilization for membrane reactors

DEFF Research Database (Denmark)

Luo, Jianquan; Meyer, Anne S.; Jonsson, Gunnar Eigil

2013-01-01

A simple enzyme immobilization method accomplished by promoting membrane fouling formation is proposed. The immobilization method is based on adsorption and entrapment of the enzymes in/on the membrane. To evaluate the concept, two membrane orientations, skin layer facing feed (normal mode......, but the reverse mode allowed for higher enzyme loading and stability, and irreversible fouling (i.e. pore blocking) developed more readily in the support structure than in the skin layer. Compared with an enzymatic membrane reactor (EMR) with free enzymes, the novel EMR with enzymes immobilized in membrane......) and support layer facing feed (reverse mode), were used to immobilize alcohol dehydrogenase (ADH, EC 1.1.1.1) and glutamate dehydrogenase (GDH, EC 1.4.1.3), respectively. The nature of the fouling in each mode was determined by filtration fouling models. The permeate flux was larger in the normal mode...

Novel ceramic-polymer composite membranes for the separation of liquid waste. Annual progress report, September 15, 1996 - September 14, 1997

International Nuclear Information System (INIS)

Cohen, Y.

1997-01-01

'The project on ceramic-supported polymer membranes focuses on the development of a novel class of membranes for the separation of organics from both organic-aqueous and organic-organic mixtures, Theses membranes are fabricated by a graft polymerization process where polymer chains are grown onto the surface of a ceramic support membrane. The surface graft polymerization process, developed at UCLA, results in the formation of a thin polymer layer covalently bonded to the membrane pore surface as a layer of terminally anchored polymeric chains. Through the selection of the polymer most appropriate for the desired separation task, the graft polymerized surface layer can be synthesized to impart specific separation properties to the membrane. It is expected that this project will lead to the demonstration of a new technology for the tailor design of a new class of selective and robust ceramic-supported polymer membranes. This new approach will allow the rapid deployment of task-specific membranes for the separation of waste constituents for subsequent recovery, treatment or disposal. Progress to date includes the preparation of successful silica-polyvinylpyrrolidone (PVP) membrane for the treatment of oil-in-water emulsions and a silica-polyvinylacetate (PVAc) pervaporation membrane for the separation of organics from water. Current work is ongoing to study the performance of the pervaporation membrane for the removal of chlorinated organics from water and to develop a pervaporation membrane for organic-organic separation. In another aspect of the study, the authors are studying the hydrophilic PVP CSP membrane for oil-in-water emulsion treatment with the goal of determining the optimal membrane polymer surface structure as a function of various operating conditions (e.g., tube-side Reynolds number and transmembrane pressure), Work is also in progress to characterize the polymer layer by AFM and internal reflection FTIR, and to model the conformation of the polymer

Techno-economic prospects of small-scale membrane reactors in a future hydrogen-fuelled transportation sector

International Nuclear Information System (INIS)

Sjardin, M.; Damen, K.J.; Faaij, A.P.C.

2006-01-01

The membrane reactor is a novel technology for the production of hydrogen from natural gas. It promises economic small-scale hydrogen production, e.g. at refuelling stations and has the potential of inexpensive CO 2 separation. Four configurations of the membrane reactor have been modelled with Aspen plus to determine its thermodynamic and economic prospects. Overall energy efficiency is 84% HHV without H 2 compression (78% with compression up to 482bar). The modelling results also indicate that by using a sweep gas, the membrane reactor can produce a reformer exit stream consisting mainly of CO 2 and H 2 O (>90% mol ) suited for CO 2 sequestration after water removal with an efficiency loss of only 1% pt . Reforming with a 2MW membrane reactor (250 unit production volume) costs 14$/GJ H 2 including compression, which is more expensive than conventional steam reforming+compression (12$/GJ). It does, however, promise a cheap method of CO 2 separation, 14$/t CO 2 captured, due to the high purity of the exit stream. The well-to-wheel chain of the membrane reactor has been compared to centralised steam reforming to assess the trade-off between production scale and the construction of a hydrogen and a CO 2 distribution infrastructure. If the scale of centralised hydrogen production is below 40MW, the trade-off could be favourable for the membrane reactor with small-scale CO 2 capture (18$/GJ including H 2 storage, dispensing and CO 2 sequestration for 40MW SMR versus 19$/GJ for MR). The membrane reactor might become competitive with conventional steam reforming provided that thin membranes can be combined with high stability and a cheap manufacturing method for the membrane tubes. Thin membranes, industrial utility prices and larger production volumes (i.e. technological learning) might reduce the levelised hydrogen cost of the membrane reactor at the refuelling station to less than 14$/GJ including CO 2 sequestration cost, below that of large-scale H 2 production with

A POLYMER-CERAMIC COMPOSITE MEMBRANE FOR RECOVERING VOLATILE ORGANIC COMPOUNDS FROM WASTEWATERS BY PERVAPORATION

Science.gov (United States)

A composite membrane was constructed on a porous ceramic support from a block copolymer of styrene and butadiene (SBS). It was tested in a laboratory pervaporation apparatus for recovering volatile organic compounds (VOCs) such a 1,1,1-trichloroethane (TCA) and trichloroethylene ...

Prospects and problems of dense oxygen permeable membranes

DEFF Research Database (Denmark)

Hendriksen, P.V.; Larsen, P.H.; Mogensen, Mogens Bjerg

2000-01-01

The prospects of using mixed ionic/electronic conducting ceramics for syngas production in a catalytic membrane reactor are analysed. Problems relating to limited thermodynamic stability and poor dimensional stability of candidate materials are addressed, The consequences for these problems......, of flux improving measures like minimization of membrane thickness and minimization of the losses due to oxygen exchange over the membrane surfaces, are discussed. The analysis is conducted on two candidate materials: La0.6Sr0.4Co0.2Fe0.8O3-delta and SrFeCo0.5Ox. Finally. experimental investigations...

Challege and Opportunities of Membrane Bioelctrochemical Reactors for Wastewater Treatment

OpenAIRE

Li, Jian

2016-01-01

Microbial fuel cells (MFCs) are potentially advantageous as an energy-efficient approach for wastewater treatment. Integrating membrane filtration with MFCs could be a viable option for advanced wastewater treatment with a low energy input. Such an integration is termed as membrane bioelectrochemical reactors (MBERs). Comparing to the conventional membrane bioreactors or anaerobic membrane bioreactors, MBER could be a competitive technology, due to the its advantages on energy consumption and...

Rejection of Bromide and Bromate Ions by a Ceramic Membrane.

Science.gov (United States)

Moslemi, Mohammadreza; Davies, Simon H; Masten, Susan J

2012-12-01

Effects of pH and the addition of calcium chloride (CaCl(2)) on bromate (BrO(3) (-)) and bromide (Br(-)) rejection by a ceramic membrane were investigated. Rejection of both ions increased with pH. At pH 8, the rejection of BrO(3) (-) and Br(-) was 68% and 63%, respectively. Donnan exclusion appears to play an important role in determining rejection of BrO(3) (-) and Br(-). In the presence of CaCl(2), rejection of BrO(3) (-) and Br(-) ions was greatly reduced, confirming the importance of electrostatic interactions in determining rejection of BrO(3) (-) and Br(-). The effect of Ca(2+) is so pronounced that in most natural waters, rejection of both BrO(3) (-) and Br(-) by the membrane would be extremely small.

A submerged tubular ceramic membrane bioreactor for high strength wastewater treatment.

Science.gov (United States)

Sun, D D; Zeng, J L; Tay, J H

2003-01-01

A 4 L submerged tubular ceramic membrane bioreactor (MBR) was applied in laboratory scale to treat 2,400 mg-COD/L high strength wastewater. A prolonged sludge retention time (SRT) of 200 day, in contrast to the conventional SRT of 5 to 15 days, was explored in this study, aiming to reduce substantially the amount of disposed sludge. The MBR system was operated for a period of 142 days in four runs, differentiated by specific oxygen utilization rate (SOUR) and hydraulic retention time (HRT). It was found that the MBR system produced more than 99% of suspended solid reduction. Mixed liquor suspended solids (MLSS) was found to be adversely proportional to HRT, and in general higher than the value from a conventional wastewater treatment plant. A chemical oxygen demand (COD) removal efficiency was achieved as high as 98% in Run 1, when SOUR was in the range of 100-200 mg-O/g-MLVSS/hr. Unexpectedly, the COD removal efficiency in Run 2 to 4 was higher than 92%, on average, where higher HRT and abnormally low SOUR of 20-30 mg-O/g-MLVSS/hr prevailed. It was noted that the ceramic membrane presented a significant soluble nutrient rejection when the microbial metabolism of biological treatment broke down.

Achievements of European projects on membrane reactor for hydrogen production

NARCIS (Netherlands)

di Marcoberardino, G.; Binotti, M.; Manzolini, G.; Viviente, J.L.; Arratibel Plazaola, A.; Roses, L.; Gallucci, F.

2017-01-01

Membrane reactors for hydrogen production can increase both the hydrogen production efficiency at small scale and the electric efficiency in micro-cogeneration systems when coupled with Polymeric Electrolyte Membrane fuel cells. This paper discusses the achievements of three European projects

Glass-ceramic joint and method of joining

Science.gov (United States)

Meinhardt, Kerry D [Richland, WA; Vienna, John D [West Richland, WA; Armstrong, Timothy R [Clinton, TN; Pederson, Larry R [Kennewick, WA

2003-03-18

The present invention is a glass-ceramic material and method of making useful for joining a solid ceramic component and at least one other solid component. The material is a blend of M1-M2-M3, wherein M1 is BaO, SrO, CaO, MgO, or combinations thereof, M2 is Al.sub.2 O.sub.3, present in the blend in an amount from 2 to 15 mol %, M3 is SiO.sub.2 with up to 50 mol % B.sub.2 O.sub.3 that substantially matches a coefficient of thermal expansion of the solid electrolyte. According to the present invention, a series of glass ceramics in the M1-Al.sub.2 O.sub.3 -M3 system can be used to join or seal both tubular and planar solid oxide fuel cells, oxygen electrolyzers, and membrane reactors for the production of syngas, commodity chemicals and other products.

EFFICIENCY OF ULTRAFILTRATION CERAMIC MEMBRANES FOR TOXIC ELEMENTS REMOVAL FROM WASTEWATERS

Directory of Open Access Journals (Sweden)

S. Alami Younssi

2010-07-01

Full Text Available The preparation and characterization of porous ceramics multilayer ultrafiltration membrane is described. The first step consisted to prepare high-quality macroporous support in Moroccan clay. The choice of this material is based on its natural abundance and thermal stability.The microporous interlayer was then prepared by slip casting from zirconia commercial powders and finally the active UF toplayers was obtained by sol-gel route using ZnAl2O4 and TiO2 mixed sols. The performance of ultrafiltration membrane (TiO2 (50�20– ZnAl2O4 (50� was evaluated by pores diameter, water flux, thickness and molecular weight cut off (MWCO. The water permeability measured for this composite membrane is 9.42 L/(m2•h•bar, the thickness is less than 700 nm, the pore diameter is centered near 5 nm and the MWCO was about 4500 Da.

Molecular Grafting of Fluorinated and Nonfluorinated Alkylsiloxanes on Various Ceramic Membrane Surfaces for the Removal of Volatile Organic Compounds Applying Vacuum Membrane Distillation.

Science.gov (United States)

Kujawa, Joanna; Al-Gharabli, Samer; Kujawski, Wojciech; Knozowska, Katarzyna

2017-02-22

Four main tasks were presented: (i) ceramic membrane functionalization (TiO 2 5 kDa and 300 kDa), (ii) extended material characterization (physicochemistry and tribology) of pristine and modified ceramic samples, (iii) evaluation of chemical and mechanical stability, and finally (iv) assessment of membrane efficiency in vacuum membrane distillation applied for volatile organic compounds (VOCs) removal from water. Highly efficient molecular grafting with four types of perfluoroalkylsilanes and one nonfluorinated agent was developed. Materials with controllable tribological and physicochemical properties were achieved. The most meaningful finding is associated with the applicability of fluorinated and nonfluorinated grafting agents. The results of contact angle, hysteresis of contact angle, sliding angle, and critical surface tension as well as Young's modulus, nanohardness, and adhesion force for grafting by these two modifiers are comparable. This provides insight into the potential applicability of environmental friendly hydrophobic and superhydrophobic surfaces. The achieved hydrophobic membranes were very effective in the removal of VOCs (butanol, methyl-tert-butyl ether, and ethyl acetate) from binary aqueous solutions in vacuum membrane distillation. The correlation between membrane effectiveness and separated solvent polarity was compared in terms of material properties and resistance to the wetting (kinetics of wetting and in-depth liquid penetration). Material properties were interpreted considering Zisman theory and using Kao diagram. The significant influence of surface chemistry on the membrane performance was noticed (5 kDa, influence of hydrophobic nanolayer and separation controlled by solution-diffusion model; 300 kDa, no impact of surface chemistry and separation controlled by liquid-vapor equilibrium).

A novel auto-thermal reforming membrane reactor for high purity H2

International Nuclear Information System (INIS)

Tony Boyd; Grace, J.R.; Lim, C.J.; Adris, A.M.

2006-01-01

A novel hydrogen reactor based on steam reforming of natural gas has been developed and tested. The reactor produces high purity hydrogen using in-situ perm-selective membranes installed in a fluidized catalyst bed, thus shifting the thermodynamic equilibrium of the SMR reaction and eliminating the need for downstream hydrogen purification. The reactor is particularly suited to auto-thermal reforming, where air is added to the reformer to provide the endothermic reaction heat, thus eliminating the need to indirectly heat the reactor. The gas flow pattern within the fluidized bed induces an internal circulation of catalyst particles between the central SMR reaction (permeation) zone and an outer annulus. The circulating hot catalyst particles from the oxidation zone carry the required endothermic heat of reaction for the reforming, while ensuring that the palladium membranes are not exposed to excessive temperatures or to oxygen. Another beneficial characteristic of the reactor is that very little of the nitrogen present in the oxidation air reaches the reaction zone, thus maintaining the hydrogen driving force for the perm-selective membranes. Pilot plant results carried out in a semi-industrial scale reactor will be presented. The reactor was operated up to 650 C and 14 bar. Pure hydrogen (99.999+%) was initially obtained from the reactor and an equilibrium shift was demonstrated. (authors)

Pd-Ag membrane reactor for steam reforming reactions: a comparison between different fuels

NARCIS (Netherlands)

Gallucci, F.; Basile, A.

2008-01-01

The simulation of a dense Pd-based membrane reactor for carrying out the methane, the methanol and the ethanol steam reforming (SR) reactions for pure hydrogen production is performed. The same simulation is also performed in a traditional reactor. This modelling work shows that the use of membrane

Hydrogen separation from high temperature CO-containing syn-gas flow using molecular ceramic membranes

Energy Technology Data Exchange (ETDEWEB)

Soudarev, A.; Konakov, G.; Souryaninov, A.; Molchanov, A. [Boyko Research Engineering Ceramic Heat Engines Center Ltd., St. Petersburg (Russian Federation); Lelait, L.; Stevens, P.H. [European Inst. for Power Studies, Karlsruhe (Germany)

2006-07-01

Poisoning of the platinum (Pt) metals used as catalysts for proton exchange membrane fuel cells (PEMFCs) can negatively impact on PEMFC operation efficiency. In order to address this issue, a supply of hydrogen with a carbon monoxide (CO) admixtures is required. This paper provided details of a new type of molecular ceramic membrane (MCM) that allows the separation of hydrogen (H{sub 2}) from the hydrocarbon fuel reforming products that contain CO and has higher temperature and pressure capacity than other membranes. After various tests, alumo-magnesium spinel (AMS) was selected as the most promising porous material for the ceramic multi-layer membrane. The crystalline structure of the AMS showed good thermo-dynamic stability during tests that ranged between 20 and 1400 degrees C, as well as a chemical resistance relative to the effects of the aggressive fuel cell environment, and no exposure to the oxidation-recovery processes in the CO and H{sub 2} flow. The macroporous substrate of the AMS and the membrane selection layers have the same composition. The formation of the carrier was conducted by a semi-dry molding on a hydraulic press. Formation of the nano-porous structure in the carrier macro-pores by the polysilicon acid sol solution treatment allowed the synthesis of the amorphous silica and crystobalite crystals with a developed surface and nano-dimension subporosity. Test results have shown that the MCM has optimum penetrability and selectivity values as well as admissible thermo-mechanical properties. H{sub 2} flow through the membrane was 1.5-1.7 times greater than the CO flow. It was concluded that the AMS-based membrane devices will increase the efficiency of the PEMFC power plants and reduce their degradation capacity. 2 refs., 1 tab., 1 fig.

Continuous hyperpolarization with parahydrogen in a membrane reactor

Science.gov (United States)

Lehmkuhl, Sören; Wiese, Martin; Schubert, Lukas; Held, Mathias; Küppers, Markus; Wessling, Matthias; Blümich, Bernhard

2018-06-01

Hyperpolarization methods entail a high potential to boost the sensitivity of NMR. Even though the "Signal Amplification by Reversible Exchange" (SABRE) approach uses para-enriched hydrogen, p-H2, to repeatedly achieve high polarization levels on target molecules without altering their chemical structure, such studies are often limited to batch experiments in NMR tubes. Alternatively, this work introduces a continuous flow setup including a membrane reactor for the p-H2, supply and consecutive detection in a 1 T NMR spectrometer. Two SABRE substrates pyridine and nicotinamide were hyperpolarized, and more than 1000-fold signal enhancement was found. Our strategy combines low-field NMR spectrometry and a membrane flow reactor. This enables precise control of the experimental conditions such as liquid and gas pressures, and volume flow for ensuring repeatable maximum polarization.

Membrane steam reforming of natural gas for hydrogen production by utilization of medium temperature nuclear reactor

International Nuclear Information System (INIS)

Djati Hoesen Salimy

2010-01-01

The assessment of steam reforming process with membrane reactor for hydrogen production by utilizing of medium temperature nuclear reactor has been carried out. Difference with the conventional process of natural gas steam reforming that operates at high temperature (800-1000°C), the process with membrane reactor operates at lower temperature (~500°C). This condition is possible because the use of perm-selective membrane that separate product simultaneously in reactor, drive the optimum conversion at the lower temperature. Besides that, membrane reactor also acts the role of separation unit, so the plant will be more compact. From the point of nuclear heat utilization, the low temperature of process opens the chance of medium temperature nuclear reactor utilization as heat source. Couple the medium temperature nuclear reactor with the process give the advantage from the point of saving fossil fuel that give direct implication of decreasing green house gas emission. (author)

Ceramic membrane ozonator for soluble organics removal from produced water

Science.gov (United States)

Siagian, U. W. R.; Dwipramana, A. S.; Perwira, S. B.; Khoiruddin; Wenten, I. G.

2018-01-01

In this work, the performance of ozonation for degradation of soluble organic compounds in produced water was investigated. Tubular ceramic membrane diffuser (with and without a static mixer in the lumen side) was used to facilitate contact between ozone and produced water. The ozonation was conducted at ozone flow rate of 8 L.min-1, ozone concentration of 0.4 ppm, original pH of the solution, and pressure of 1.2 bar, while the flow rates of the produced water were varied (192, 378 and 830 mL.min-1). It was found that the reduction of benzene, toluene, ethylbenzene, and xylene were 85%, 99%, 85%, and 95%, respectively. A lower liquid flow rate in a laminar state showed a better component reduction due to the longer contacting time between the liquid and the gas phase. The introduction of the static mixer in the lumen side of the membrane as a turbulence promoter provided a positive effect on the performance of the membrane diffuser. The twisted static mixer exhibited the better removal rate than the spiral static mixer.

The use of nanoparticles in polymeric and ceramic membrane structures: Review of manufacturing procedures and performance improvement for water treatment

Energy Technology Data Exchange (ETDEWEB)

Kim, Jeonghwan [Department of Environmental Engineering, INHA University, Nam-gu, Yonghyun-dong 253, Incheon 402-751 (Korea, Republic of); Van der Bruggen, Bart, E-mail: bart.vanderbruggen@cit.kuleuven.b [K.U. Leuven, Department of Chemical Engineering, Laboratory for Applied Physical Chemistry and Environmental Technology, W. de Croylaan 46, B-3001 Leuven (Belgium)

2010-07-15

Membrane separations are powerful tools for various applications, including wastewater treatment and the removal of contaminants from drinking water. The performance of membranes is mainly limited by material properties. Recently, successful attempts have been made to add nanoparticles or nanotubes to polymers in membrane synthesis, with particle sizes ranging from 4 nm up to 100 nm. Ceramic membranes have been fabricated with catalytic nanoparticles for synergistic effects on the membrane performance. Breakthrough effects that have been reported in the field of water and wastewater treatment include fouling mitigation, improvement of permeate quality and flux enhancement. Nanomaterials that have been used include titania, alumina, silica, silver and many others. This paper reviews the role of engineered nanomaterials in (pressure driven) membrane technology for water treatment, to be applied in drinking water production and wastewater recycling. Benefits and drawbacks are described, which should be taken into account in further studies on potential risks related to release of nanoparticles into the environment. - Nanoparticles show a great potential for application in polymeric and ceramic membrane structures, in view of fouling mitigation and catalytic breakdown processes.

The use of nanoparticles in polymeric and ceramic membrane structures: Review of manufacturing procedures and performance improvement for water treatment

International Nuclear Information System (INIS)

Kim, Jeonghwan; Van der Bruggen, Bart

2010-01-01

Membrane separations are powerful tools for various applications, including wastewater treatment and the removal of contaminants from drinking water. The performance of membranes is mainly limited by material properties. Recently, successful attempts have been made to add nanoparticles or nanotubes to polymers in membrane synthesis, with particle sizes ranging from 4 nm up to 100 nm. Ceramic membranes have been fabricated with catalytic nanoparticles for synergistic effects on the membrane performance. Breakthrough effects that have been reported in the field of water and wastewater treatment include fouling mitigation, improvement of permeate quality and flux enhancement. Nanomaterials that have been used include titania, alumina, silica, silver and many others. This paper reviews the role of engineered nanomaterials in (pressure driven) membrane technology for water treatment, to be applied in drinking water production and wastewater recycling. Benefits and drawbacks are described, which should be taken into account in further studies on potential risks related to release of nanoparticles into the environment. - Nanoparticles show a great potential for application in polymeric and ceramic membrane structures, in view of fouling mitigation and catalytic breakdown processes.

Separation of BSA through FAU-type zeolite ceramic composite membrane formed on tubular ceramic support: Optimization of process parameters by hybrid response surface methodology and biobjective genetic algorithm.

Science.gov (United States)

Vinoth Kumar, R; Ganesh Moorthy, I; Pugazhenthi, G

2017-08-09

In this study, Faujasite (FAU) zeolite was coated on low-cost tubular ceramic support as a separating layer through hydrothermal route. The mixture of silicate and aluminate solutions was used to create a zeolitic separation layer on the support. The prepared zeolite ceramic composite membrane was characterized using X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), particle size distribution (PSD), field emission scanning electron microscopy (FESEM), and zeta potential measurements. The porosity of ceramic support (53%) was reduced by the deposition of FAU (43%) zeolite layer. The pore size and water permeability of the membrane were evaluated as 0.179 µm and 1.62 × 10 -7  m 3 /m 2  s kPa, respectively, which are lower than that of the support (pore size of 0.309 µm and water permeability of 5.93 × 10 -7  m 3 /m 2  s kPa). The permeate flux and rejection potential of the prepared membrane were evaluated by microfiltration of bovine serum albumin (BSA). To study the influences of three independent variables such as operating pressure (68.94-275.79 kPa), concentration of BSA (100-500 ppm), and solution pH (2-4) on permeate flux and percentage of rejection, the response surface methodology (RSM) was used. The predicted models for permeate flux and rejection were further subjected to biobjective genetic algorithm (GA). The hybrid RSM-GA approach resulted in a maximum permeate flux of 2.66 × 10 -5  m 3 /m 2  s and BSA rejection of 88.02%, at which the optimum conditions were attained as 100 ppm BSA concentration, 2 pH solution, and 275.79 kPa applied pressure. In addition, the separation efficiency was compared with other membranes applied for BSA separation to know the potential of the fabricated FAU zeolite ceramic composite membrane.

Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes

Science.gov (United States)

Chen, Zhuwen; Zeng, Jiaying; Lv, Dong; Gao, Jinqiang; Zhang, Jian; Bai, Shan; Li, Ruili; Hong, Mei; Wu, Jingshen

2016-12-01

Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.

Evaluation of process performance, energy consumption and microbiota characterization in a ceramic membrane bioreactor for ex-situ biomethanation of H2 and CO2.

Science.gov (United States)

Alfaro, Natalia; Fdz-Polanco, María; Fdz-Polanco, Fernando; Díaz, Israel

2018-06-01

The performance of a pilot ceramic membrane bioreactor for the bioconversion of H 2 and CO 2 to bioCH 4 was evaluated in thermophilic conditions. The loading rate was between 10 and 30 m 3  H 2 /m 3 reactor  d and the system transformed 95% of H 2 fed. The highest methane yield found was 0.22 m 3  CH 4 /m 3  H 2 , close to the maximum stoichiometric value (0.25 m 3  CH 4 /m 3  H 2 ) thus indicating that archaeas employed almost all H 2 transferred to produce CH 4 . k L a value of 268 h -1 was reached at 30 m 3  H 2 /m 3 reactor  d. DGGE and FISH revealed a remarkable archaeas increase related to the selection-effect of H 2 on community composition over time. Methanothermobacter thermautotrophicus was the archaea found with high level of similarity. This study verified the successful application of membrane technology to efficiently transfer H 2 from gas to the liquid phase, the development of a hydrogenotrophic community from a conventional thermophilic sludge and the technical feasibility of the bioconversion. Copyright © 2018 Elsevier Ltd. All rights reserved.

Hydrogen Production by Catalytic Partial Oxidation of Coke Oven Gas in BaCo0.7Fe0.3-xZrxO3-δ Ceramic Membrane Reactors

Directory of Open Access Journals (Sweden)

Yao Weilin

2016-01-01

Full Text Available The BaCo0.7Fe0.3-xZrxO3-δ (BCFZ, x = 0.04–0.12 mixed ionic–electronic conducting (MIEC membranes were synthesized with a sol–gel method and evaluated as potential membrane reactor materials for the partial oxidation of coke oven gas (COG. The effect of zirconium content on the phase structure, microstructure and performance of the BCFZ membrane under He or COG atmosphere were systemically investigated. The BaCo0.7Fe0.24Zr0.06O3-δ membrane exhibited the best oxygen permeability and good operation stability, which could be a potential candidate of the membrane materials for hydrogen production through the partial oxidation of COG.

Ethanol steam reforming kinetics of a Pd-Ag membrane reactor

NARCIS (Netherlands)

Tosti, S.; Basile, A.; Borelli, R.; Borgognoni, F.; Castelli, S.; Fabbricino, M.; Gallucci, F.; Licusati, C.

2009-01-01

The ethanol steam reforming reaction carried out in a Pd-based tubular membrane reactor has been modelled via a finite element code. The model considers the membrane tube divided into finite volume elements where the mass balances for both lumen and shell sides are carried out accordingly to the

Porous polyoxadiazole membranes for harsh environment

KAUST Repository

Maab, Husnul

2013-10-01

A series of polyoxadiazoles with exceptionally high stability at temperatures as high as 370°C and in oxidative medium has been synthesized by polycondensation and manufactured into porous membranes by phase inversion. The membranes were characterized by thermal analysis (TGA), chemical stability was measured by immersion test, oxidative stability by Fenton\\'s test, pore diameter by porosimetry and the morphology by FESEM. The polymers are soluble only in sulfuric acid and are stable in organic solvents like NMP, THF and isopropanol. The membranes selectivity was confirmed by separation of polystyrene standards with different molecular weights. Most membranes were characterized as having a cut-off of 60,000. g/mol. Being stable under harsh environments, the membranes have incomparable characteristics with perspectives of application in chemical and pharmaceutical industry, catalytic reactors, in combination with oxidative processes and other applications so far envisioned only for ceramic membranes. © 2013.

Sewage disposal using anaerobic membrane reactor. Kenkiseimaku reactor ni yoru gesui shori

Energy Technology Data Exchange (ETDEWEB)

Fujita, Y. (Dic-Degremont Co. Ltd., Tokyo (Japan))

1991-11-01

Discussions were given on a small-scale sewage disposal of about bod 200 mg/l, for which no many examples of use have been hitherto available, using a system combining an anaerobic reactor and membrane modules. Experiments had been carried out from 1988 through 1990 as a part of the Aqua-Renaissance Project. The test equipment wza installed in the premises of the Chigasaki Coastal Research Facilities operated by the Ministry of International Trade and Industry, which used sewage flowing from the adjoining sewage treatment plant for the southern area of the Fujisawa City. The test facility consisted of a system comprising a pretreatment facility, SS decomposing reactor, fluid-bed reactor, separation membrane modules, nitrogen removing facility and micro-organism activity measurement. The test facility was constucted assuming a treatment of 10 m{sup 3} a day. The system was divided into a composite system, A system and B system to operate the system in simplified flows. As a result of comparing the composite system, A system and B system, it was found that B system can deal with wider range of disposal for a small-scale sewage treatment of about 1000 m{sup 3} a day. 6 refs., 14 figs., 3 tabs.

Substrate Effect on Carbon/Ceramic Mixed Matrix Membrane Prepared by a Vacuum-Assisted Method for Desalination

Directory of Open Access Journals (Sweden)

Yingjun Song

2018-05-01

Full Text Available This work investigates the effect of various membrane substrates and coating conditions on the formation of carbon/ceramic mixed matrix membranes for desalination application. The substrates were impregnated with phenolic resin via a vacuum-assisted method followed by carbonization under an inert gas. Substrates with pore sizes of 100 nm required a single impregnation step only, where short vacuum times (<120 s resulted in low quality membranes with defects. For vacuum times of ≥120 s, high quality membranes with homogeneous impregnation were prepared leading to high salt rejection (>90% and high water fluxes (up to 25 L m−2 h−1. The increase in water flux as a function of the vacuum time confirms the vacuum etching effect resulting from the vacuum-assisted method. Substrates with pore sizes of 140 nm required two impregnation steps. These pores were too large for the ceramic inter-particle space to be filled with phenolic resin via a single step. In the second impregnation step, increasing the concentration of the phenolic resin resulted in membranes with lower water fluxes. These results indicate that thicker films were formed by increasing the phenolic resin concentration. In the case of substrates with pores of 600 nm, these pores were too large and inter-particle space filling with phenolic resin was not attained.

Syngas upgrading in a membrane reactor with thin Pd-alloy supported membrane

NARCIS (Netherlands)

Brunetti, A.; Caravella, A.; Fernandez Gesalaga, E.; Pacheco Tanaka, D. A.; Gallucci, F.; Drioli, E.; Curcio, E.; Viviente, J. L.; Barbieri, G.

2015-01-01

In hydrogen production, the syngas streams produced by reformers and/or coal gasification plants contain a large amount of H2 and CO in need of upgrading. To this purpose, reactors using Pd-based membranes have been widely studied as they allow separation and recovery of a pure hydrogen stream.

PERFORMANCE AND SELECTIVITY OF CERAMIC MEMBRANES IN THE ULTRAFILTRATION OF MODEL EMULSION IN SALINE

Directory of Open Access Journals (Sweden)

Konrad ĆWIRKO

2017-04-01

Full Text Available Oily wastewaters from different onshore and offshore installations and from maritime transport pose a serious threat to the environment so they must be treated by multistage separation also including membrane processes. The main advantages of such membranes are high performance and selectivity, high resistance for temperature and pressure, resistance for acids, bases and solvents, long service life and for application – significant reduction of industries and transport environmental impact. This work presents the results of the process of separation of oil from the emulsion with NaCl addition. Research was performed with a use of laboratory installation with ceramic 300 kDa membrane. The analysis concerned performance and selectivity of a membrane in the function of time and test results have been subsequently compared with the requirements of the IMO.

Catalytic combustion of propane in a membrane reactor with separate feed of reactants—II. Operation in presence of trans-membrane pressure gradients

NARCIS (Netherlands)

Saracco, Guido; Veldsink, Jan Willem; Versteeg, Geert F.; Swaaij, Wim P.M. van

1995-01-01

This is the second communication of a series dealing with an experimental and modelling study on propane catalytic combustion in a membrane reactor with separate feed of reactants. In paper I the behaviour of the reactor in the absence of trans-membrane pressure gradients was presented and

Effect of ozone on the performance of a hybrid ceramic membrane-biological activated carbon process.

Science.gov (United States)

Guo, Jianning; Hu, Jiangyong; Tao, Yi; Zhu, Jia; Zhang, Xihui

2014-04-01

Two hybrid processes including ozonation-ceramic membrane-biological activated carbon (BAC) (Process A) and ceramic membrane-BAC (Process B) were compared to treat polluted raw water. The performance of hybrid processes was evaluated with the removal efficiencies of turbidity, ammonia and organic matter. The results indicated that more than 99% of particle count was removed by both hybrid processes and ozonation had no significant effect on its removal. BAC filtration greatly improved the removal of ammonia. Increasing the dissolved oxygen to 30.0 mg/L could lead to a removal of ammonia with concentrations as high as 7.80 mg/L and 8.69 mg/L for Processes A and B, respectively. The average removal efficiencies of total organic carbon and ultraviolet absorbance at 254 nm (UV254, a parameter indicating organic matter with aromatic structure) were 49% and 52% for Process A, 51% and 48% for Process B, respectively. Some organic matter was oxidized by ozone and this resulted in reduced membrane fouling and increased membrane flux by 25%-30%. However, pre-ozonation altered the components of the raw water and affected the microorganisms in the BAC, which may impact the removals of organic matter and nitrite negatively. Copyright © 2014 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

A novel water perm-selective membrane dual-type reactor concept for Fischer-Tropsch synthesis of GTL (gas to liquid) technology

International Nuclear Information System (INIS)

Rahimpour, M.R.; Mirvakili, A.; Paymooni, K.

2011-01-01

The present study proposes a novel configuration of Fischer-Tropsch synthesis (FTS) reactors in which a fixed-bed water perm-selective membrane reactor is followed by a fluidized-bed hydrogen perm-selective membrane reactor. This novel concept which has been named fixed-bed membrane reactor followed by fluidized-bed membrane reactor (FMFMDR) produces gasoline from synthesis gas. The walls of the tubes of a fixed-bed reactor (water-cooled reactor) of FMFMDR configuration are coated by a high water perm-selective membrane layer. In this new configuration, two membrane reactors instead of one membrane reactor are developed for FTS reactions. In other words, two different membrane layers are used. In order to investigate the performance of FMFMDR, a one-dimensional heterogeneous model is taken into consideration. The simulation results of three schemes named fluidized-bed membrane dual-type reactor (FMDR), FMFMDR and conventional fixed-bed reactor (CR) are presented. They have been compared in terms of temperature, gasoline and CO 2 yields, H 2 and CO conversions and the water permeation rate through the membrane layer. Results show that the gasoline yield in FMFMDR is higher than the one in FMDR. The FMFMDR configuration not only decreases the undesired product such as CO 2 but also produces more gasoline. -- Research highlights: → The application of H-SOD membrane layer in FTS reactors. → Approximate 7.5% and 37% increase in the gasoline yield in terms of [g/g feed x 100] in comparison with FMDR and CR, respectively. → A remarkable decrease in CO 2 emission to the environment. → A good configuration mainly due to reduction in catalysts sintering as a result of in situ water removal.

Catalytic membrane reactor for tritium extraction system from He purge

International Nuclear Information System (INIS)

Santucci, Alessia; Incelli, Marco; Sansovini, Mirko; Tosti, Silvano

2016-01-01

Highlights: • In the HCBB blanket, the produced tritium is recovered by purging with helium; membrane technologies are able to separate tritium from helium. • The paper presents the results of two experimental campaigns. • In the first, a Pd–Ag diffuser for hydrogen separation is tested at several operating conditions. • In the second, the ability of a Pd–Ag membrane reactor for water decontamination is assessed by performing isotopic swamping and water gas shift reactions. - Abstract: In the Helium Cooled Pebble Bed (HCPB) blanket concept, the produced tritium is recovered purging the breeder with helium at low pressure, thus a tritium extraction system (TES) is foreseen to separate the produced tritium (which contains impurities like water) from the helium gas purge. Several R&D activities are running in parallel to experimentally identify most promising TES technologies: particularly, Pd-based membrane reactors (MR) are under investigation because of their large hydrogen selectivity, continuous operation capability, reliability and compactness. The construction and operation under DEMO relevant conditions (that presently foresee a He purge flow rate of about 10,000 Nm 3 /h and a H 2 /He ratio of 0.1%) of a medium scale MR is scheduled for next year, while presently preliminary experiments on a small scale reactor are performed to identify most suitable operative conditions and catalyst materials. This work presents the results of an experimental campaign carried out on a Pd-based membrane aimed at measuring the capability of this device in separating hydrogen from the helium. Many operative conditions have been investigated by considering different He/H 2 feed flow ratios, several lumen pressures and reactor temperatures. Moreover, the performances of a membrane reactor (composed of a Pd–Ag tube having a wall thickness of about 113 μm, length 500 mm and diameter 10 mm) in processing the water contained in the purge gas have been measured by using

Catalytic membrane reactor for tritium extraction system from He purge

Energy Technology Data Exchange (ETDEWEB)

Santucci, Alessia, E-mail: alessia.santucci@enea.it [ENEA for EUROfusion, Via E. Fermi 45, 00044 Frascati, Roma (Italy); Incelli, Marco [ENEA for EUROfusion, Via E. Fermi 45, 00044 Frascati, Roma (Italy); DEIM, University of Tuscia, Via del Paradiso 47, 01100 Viterbo (Italy); Sansovini, Mirko; Tosti, Silvano [ENEA for EUROfusion, Via E. Fermi 45, 00044 Frascati, Roma (Italy)

2016-11-01

Highlights: • In the HCBB blanket, the produced tritium is recovered by purging with helium; membrane technologies are able to separate tritium from helium. • The paper presents the results of two experimental campaigns. • In the first, a Pd–Ag diffuser for hydrogen separation is tested at several operating conditions. • In the second, the ability of a Pd–Ag membrane reactor for water decontamination is assessed by performing isotopic swamping and water gas shift reactions. - Abstract: In the Helium Cooled Pebble Bed (HCPB) blanket concept, the produced tritium is recovered purging the breeder with helium at low pressure, thus a tritium extraction system (TES) is foreseen to separate the produced tritium (which contains impurities like water) from the helium gas purge. Several R&D activities are running in parallel to experimentally identify most promising TES technologies: particularly, Pd-based membrane reactors (MR) are under investigation because of their large hydrogen selectivity, continuous operation capability, reliability and compactness. The construction and operation under DEMO relevant conditions (that presently foresee a He purge flow rate of about 10,000 Nm{sup 3}/h and a H{sub 2}/He ratio of 0.1%) of a medium scale MR is scheduled for next year, while presently preliminary experiments on a small scale reactor are performed to identify most suitable operative conditions and catalyst materials. This work presents the results of an experimental campaign carried out on a Pd-based membrane aimed at measuring the capability of this device in separating hydrogen from the helium. Many operative conditions have been investigated by considering different He/H{sub 2} feed flow ratios, several lumen pressures and reactor temperatures. Moreover, the performances of a membrane reactor (composed of a Pd–Ag tube having a wall thickness of about 113 μm, length 500 mm and diameter 10 mm) in processing the water contained in the purge gas have been

[Effect of solution environments on ceramic membrane microfiltration of model system of Chinese medicines].

Science.gov (United States)

Zhang, Lianjun; Lu, Jin; Le, Kang; Fu, Tingming; Guo, Liwei

2010-07-01

To investigate the effect of differents solution environments on the ceramic membrane microfiltration of model system of Chinese medicines. Taking binary system of soybean protein-berberine as the research object, flux, transmittance of berberine and traping rate of protein as indexes, different solution environment on membrane process were investigated. When the concentration of soybean protein was under 1 g x L(-1), the membrane flux was minimum with the traping of berberine decreased slightly as the concentration increased. When pH was 4, the flux was maximum with the traping rate of protein was 99%, and the transmittance of berberine reached above 60%. The efficiency of membrane separation can be improved by optimizing the solution environment of water-extraction of chinese medicines. The efficiency of membrane separation is the best when adjust the pH to the isoelectric point of proteins for the proteins as the main pollutant in aqueous solution.

Improvement of Membrane Performances to Enhance the Yield of Vanillin in a Pervaporation Reactor

Directory of Open Access Journals (Sweden)

Giovanni Camera-Roda

2014-02-01

Full Text Available In membrane reactors, the interaction of reaction and membrane separation can be exploited to achieve a “process intensification”, a key objective of sustainable development. In the present work, the properties that the membrane must have to obtain this result in a pervaporation reactor are analyzed and discussed. Then, the methods to enhance these properties are investigated for the photocatalytic synthesis of vanillin, which represents a case where the recovery from the reactor of vanillin by means of pervaporation while it is produced allows a substantial improvement of the yield, since its further oxidation is thus prevented. To this end, the phenomena that control the permeation of both vanillin and the reactant (ferulic acid are analyzed, since they ultimately affect the performances of the membrane reactor. The results show that diffusion of the aromatic compounds takes place in the presence of low concentration gradients, so that the process is controlled by other phenomena, in particular by the equilibrium with the vapor at the membrane-permeate interface. On this basis, it is demonstrated that the performances are enhanced by increasing the membrane thickness and/or the temperature, whereas the pH begins to limit the process only at values higher than 6.5.

Performance of Hybrid Photocatalytic-Ceramic Membrane System for the Treatment of Secondary Effluent.

Science.gov (United States)

Song, Lili; Zhu, Bo; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

2017-03-28

Evaluation of an advanced wastewater treatment system that combines photocatalysis with ceramic membrane filtration for the treatment of secondary effluent was undertaken. The results showed that, after photocatalysis and ceramic membrane filtration, the removal of dissolved organic carbon and UV 254 was 60% and 54%, respectively, at a concentration of 4 g/L of TiO₂. Dissolved organic matter (DOM) present in the secondary effluent was characterised with a liquid chromatography-organic carbon detector (LC-OCD) technique. The results showed low removal of humics, building blocks, the other oxidation by-products and no removal of biopolymers after TiO₂/UV photocatalytic treatment. This suggested that the radical non-selective oxidation mechanisms of TiO₂/UV process resulted in secondary effluent in which all of the DOM fractions were present. However, the hybrid system was effective for removing biopolymers with the exception of low molecular weight (LMW) compounds acids, which accumulated from the beginning of the reaction. In addition, monitoring of the DOM fractions with LC-OCD analysis demonstrated that the reduction of the effluent aromaticity was not firmly correlated with the removal of humic substances for the combined processes.

A ceramic breeder in a poloidal tube blanket for a tokamak reactor

International Nuclear Information System (INIS)

Amici, A.; Anzidei, L.; Gallina, M.; Rado, V.; Simbolotti, G.; Violante, V.; Zampaglione, V.; Petrizzi, L.

1989-01-01

A conceptual study of a helium-cooled solid breeder blanket for a tokamak reactor is presented. Tritium breeding capability together with system reliability are taken as the main design criteria. The blanket consists of tubular poloidal modules made of a central bundle of ceramic rods (γLiAlO 2 ) with a coaxial distribution of the inlet/outlet coolant flow (He) surrounded by a multiplier material (Be) in the form of bored bricks. The Be to γLiAlO 2 volume ratio is 4/1. The He inlet and outlet branches are cooling Be and γLiAlO 2 , respectively. A purge He flow running through small central holes of the ceramic rods is derived from the main flow. Under the typical conditions of a tokamak reactor (neutron wall load=2 MW/m 2 ), a full coverage tritium breeding ratio of 1.47 is achieved for the following design and operating parameters: outlet He temperature=570 0 C; inlet He temperature=250 0 ; total extracted power=2700 MW; He pumping power percentage=2%; minimum/maximum γLiAlO 2 temperature=400/900 0 C; maximum structural temperature=475 0 C; and maximum Be temperature=525 0 C. (orig.)

DETERMINATION OF THE MASS TRANSFER CHARACTERIZATION OF A CERAMIC-POLYMER COMPOSITE MEMBRANE IN THE PERVAPORATION MODE

Science.gov (United States)

The effect of the coating layer thickness on VOC extraction performance of a ceramic polymer composite membrane has been investigated. It was found, under experimental condiitons representing typical field operation, the overall mass transfer rates of feed components were control...

Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

Science.gov (United States)

FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

2018-01-01

To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

Feasibility study of a reverse flow catalytic membrane reactor with porous membranes for the production of syngas

NARCIS (Netherlands)

Smit, J.; van Sint Annaland, M.; Kuipers, J.A.M.

2005-01-01

In this paper a novel reverse flow catalytic membrane reactor (RFCMR) is proposed for the partial oxidation of CH4 to syngas. The feasibility of the RFCMR concept has been investigated for industrial conditions on basis of a simulation study employing a reactor model, which includes a detailed

Compatibility of sodium with ceramic oxides employed in nuclear reactors; Compatibilidad del sodio con oxidos ceramicos utilizados en reactores nucleares

Energy Technology Data Exchange (ETDEWEB)

Acena Moreno, V

1981-07-01

This work is a review of experiments carried out up to the present time on the corrosion and compatibility of ceramic oxides with liquid sodium at temperatures corresponding to those in fast breeder reactors. The review also includes the results of a thermo-dynamic/liquid sodium reactions. The exercise has been conducted with a view to effecting experimental studies in the future. (Author)

SEPARATION OF HYDROGEN AND CARBON DIOXIDE USING A NOVEL MEMBRANE REACTOR IN ADVANCED FOSSIL ENERGY CONVERSION PROCESS

Energy Technology Data Exchange (ETDEWEB)

Shamsuddin Ilias

2005-02-03

Inorganic membrane reactors offer the possibility of combining reaction and separation in a single operation at high temperatures to overcome the equilibrium limitations experienced in conventional reactor configurations. Such attractive features can be advantageously utilized in a number of potential commercial opportunities, which include dehydrogenation, hydrogenation, oxidative dehydrogenation, oxidation and catalytic decomposition reactions. However, to be cost effective, significant technological advances and improvements will be required to solve several key issues which include: (a) permselective thin solid film, (b) thermal, chemical and mechanical stability of the film at high temperatures, and (c) reactor engineering and module development in relation to the development of effective seals at high temperature and high pressure. In this project, we are working on the development and application of palladium and palladium-silver alloy thin-film composite membranes in membrane reactor-separator configuration for simultaneous production and separation of hydrogen and carbon dioxide at high temperature. From our research on Pd-composite membrane, we have demonstrated that the new membrane has significantly higher hydrogen flux with very high perm-selectivity than any of the membranes commercially available. The steam reforming of methane by equilibrium shift in Pd-composite membrane reactor is being studied to demonstrate the potential application of this new development. A two-dimensional, pseudo-homogeneous membrane-reactor model was developed to investigate the steam-methane reforming (SMR) reactions in a Pd-based membrane reactor. Radial diffusion was taken into consideration to account for the concentration gradient in the radial direction due to hydrogen permeation through the membrane. With appropriate reaction rate expressions, a set of partial differential equations was derived using the continuity equation for the reaction system. The equations were

Effect of ceramic membrane channel diameter on limiting retentate protein concentration during skim milk microfiltration.

Science.gov (United States)

Adams, Michael C; Barbano, David M

2016-01-01

Our objective was to determine the effect of retentate flow channel diameter (4 or 6mm) of nongraded permeability 100-nm pore size ceramic membranes operated in nonuniform transmembrane pressure mode on the limiting retentate protein concentration (LRPC) while microfiltering (MF) skim milk at a temperature of 50°C, a flux of 55 kg · m(-2) · h(-1), and an average cross-flow velocity of 7 m · s(-1). At the above conditions, the retentate true protein concentration was incrementally increased from 7 to 11.5%. When temperature, flux, and average cross-flow velocity were controlled, ceramic membrane retentate flow channel diameter did not affect the LRPC. This indicates that LRPC is not a function of the Reynolds number. Computational fluid dynamics data, which indicated that both membranes had similar radial velocity profiles within their retentate flow channels, supported this finding. Membranes with 6-mm flow channels can be operated at a lower pressure decrease from membrane inlet to membrane outlet (ΔP) or at a higher cross-flow velocity, depending on which is controlled, than membranes with 4-mm flow channels. This implies that 6-mm membranes could achieve a higher LRPC than 4-mm membranes at the same ΔP due to an increase in cross-flow velocity. In theory, the higher LRPC of the 6-mm membranes could facilitate 95% serum protein removal in 2 MF stages with diafiltration between stages if no serum protein were rejected by the membrane. At the same flux, retentate protein concentration, and average cross-flow velocity, 4-mm membranes require 21% more energy to remove a given amount of permeate than 6-mm membranes, despite the lower surface area of the 6-mm membranes. Equations to predict skim milk MF retentate viscosity as a function of protein concentration and temperature are provided. Retentate viscosity, retentate recirculation pump frequency required to maintain a given cross-flow velocity at a given retentate viscosity, and retentate protein

A novel zincum-doped perovskite-type ceramic membrane for oxygen separation

Energy Technology Data Exchange (ETDEWEB)

Chen Xinzhi; Liu Hongfei; Wei Yanying [School of Chemistry and Chemical Engineering, South China University of Technology, No. 381 Wushan Road, 510640 Guangzhou (China); Caro Juergen [Institute of Physical Chemistry and Electrochemistry, Leibniz University Hannover, Callinstr. 3-3A D-30179 Hannover (Germany); Wang Haihui, E-mail: hhwang@scut.edu.c [School of Chemistry and Chemical Engineering, South China University of Technology, No. 381 Wushan Road, 510640 Guangzhou (China)

2009-09-18

Zincum-doped ceramic membrane materials based on BaCo{sub 0.4}Fe{sub 0.4}Zn{sub x}Zr{sub (0.2-x)}O{sub 3-delta} with 0 <= x <= 0.2 were synthesized by combining citric acid and ethylene-diamine-tetraacetic acid (EDTA) complexing method. X-ray diffraction (XRD) patterns show that the BaCo{sub 0.4}Fe{sub 0.4}Zn{sub 0.2}O{sub 3-delta} ceramic oxide exhibits a pure cubic perovskite structure. Oxygen temperature-programmed desorption (O{sub 2}-TPD) profile indicates that BaCo{sub 0.4}Fe{sub 0.4}Zn{sub 0.2}O{sub 3-delta} possesses a good phase reversibility. An oxygen permeation flux of 0.65 ml/min cm{sup 2} was obtained at 950 deg. C and a single activation energy of 67 kJ/mol was observed for the oxygen permeation in the temperature range of 600-950 deg. C. No decline was found during more than 100 h oxygen permeation.

Ceramic membrane by tape casting and sol-gel coating for microfiltration and ultrafiltration application

Science.gov (United States)

Das, Nandini; Maiti, H. S.

2009-11-01

Alumina membrane filters in the form of thin (0.3-0.8 mm) discs of 25-30 mm diameter suitable for microfiltration application have been fabricated by tape-casting technique. Further using this microfiltration membrane as substrate, boehmite sol coating was applied on it and ultrafiltration membrane with very small thickness was formed. The pore size of the microfiltration membrane could be varied in the range of 0.1-0.7 μm through optimisation of experimental parameter. In addition, each membrane shows a very narrow pore size distribution. The most important factor, which determines the pore size of the membrane, is the initial particle size and its distribution of the ceramic powder. The top thin ultrafiltration, boehmite layer was prepared by sol-gel method, with a thickness of 0.5 μm. Particle size of the sol was approximately 30-40 nm. The structure and formation of the layer was analysed through TEM. At 550 °C formation of the top layer was completed. The pore size of the ultrafiltration membrane measured from TEM micrograph was almost 10 nm. Results of microbial (Escherichia coli—smallest-sized water-borne bacteria) test confirm the possibility of separation through this membrane

Demonstration of Advanced Oxidation Treatment of Shipboard Blackwater and Graywater

Science.gov (United States)

2010-12-01

Sludge 40 40 * Samples were taken at 4 hrs, 8 hrs and 12 hrs. ** Samples were only obtained during Phase 2 at the ceramic membrane effluent The...the ceramic membrane and the reactor at the permeate discharge to the reactor tank. The measurement of the influent BOD5 and COD concentrations to...membrane tank, there was not ample water (as designed) to also flush the ceramic membrane and pass water to reactor. This reduced the system’s

Ceramic membrane fuel cells based on solid proton electrolytes

Energy Technology Data Exchange (ETDEWEB)

Meng, Guangyao; Ma, Qianli; Peng, Ranran; Liu, Xingqin [USTC Lab. for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China, Hefei 230026 (China); Ma, Guilin [School of Chemistry and Chemical Engineering, Suzhou University, Suzhou 215123 (China)

2007-04-15

The development of solid oxide fuel cells (SOFCs) has reached its new stage characterized with thin electrolytes on porous electrode support, and the most important fabrication techniques developed in which almost all are concerned with inorganic membranes, and so can be named as ceramic membrane fuel cells (CMFCs). CMFCs based on proton electrolytes (CMFC-H) may exhibit more advantages than CMFCs based on oxygen-ion electrolytes (CMFC-O) in many respects, such as energy efficiency and avoiding carbon deposit. Ammonia fuelled CMFC with proton-conducting BaCe{sub 0.8}Gd{sub 0.2}O{sub 2.9} (BCGO) electrolyte (50 {mu}m in thickness) is reported in this works, which showed the open current voltage (OCV) values close to theoretical ones and rather high power density. And also, we have found that the well known super oxide ion conductor, La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3-{alpha}} (LSGM), is a pure proton conductor in H{sub 2} and mixed proton and oxide ion conductor in wet air, while it is a pure oxide ion conductor in oxygen or dry air. To demonstrate the CMFC-H concept to get high performance fuel cells the techniques for thin membranes, chemical vapor deposition (CVD), particularly novel CVD techniques, should be given more attention because of their many advantages. (author)

A new combination of membranes and membrane reactors for improved tritium management in breeder blanket of fusion machines

International Nuclear Information System (INIS)

Demange, D.; Staemmler, S.; Kind, M.

2011-01-01

Tritium used as fuel in future fusion machines will be produced within the breeder blanket. The tritium extraction system recovers the tritium to be routed into the inner-fuel cycle of the machine. Accurate and precise tritium accountancy between both systems is mandatory to ensure a reliable operation. Handling in the blanket huge helium flow rates containing tritium as traces in molecular and oxide forms is challenging both for the process and the accountancy. Alternative tritium processes based on combinations of membranes and membrane reactors are proposed to facilitate the tritium management. The PERMCAT process is based on counter-current isotope swamping in a palladium membrane reactor. It allows recovering tritium efficiently from any chemical species. It produces a pure hydrogen stream enriched in tritium of advantage for integration upstream of the accountancy stage. A pre-separation and pre-concentration stage using new zeolite membranes has been studied to optimize the whole process. Such a combination could improve the tritium processes and facilitate accountancy in DEMO.

Microbial community stratification in Membrane-Aerated Biofilm Reactors for Completely Autotrophic Nitrogen Removal

DEFF Research Database (Denmark)

Pellicer i Nàcher, Carles; Ruscalleda, Maël; Terada, Akihiko

of bacterial granules or biofilms. In this sense, completely autotrophic nitrogen removal from high ammonium strength wastewater was achieved in a Membrane-Aereated Biofilm Reactor (MABR) in a single step. Here, a biofilm containing nitrifiers (Aerobic Ammonium and Nitrite Oxidizing Bacteria, AOB and NOB......, respectively) and Anaerobic Ammonium Oxidizing Bacteria (AnAOB) is grown on bubbleless aeration membranes to remove ammonium. Since oxygen permeates through the membrane-biofilm interface while ammonium diffuses into the biofilm from the biofilm-liquid interface, oxygen gradients can be established across...... the biofilm, allowing nitrogen removal in a single reactor by simultaneous activity of the mentioned biocatalysts. This work consists on the analysis of the microbial community existing in two laboratory-scale reactors operated for more than 300 days, which removed up to 5.5 g-N/m2/day. The system contained...

Desolventizing of Jatropha curcas oil from azeotropes of solvents using ceramic membranes.

Science.gov (United States)

Carniel, Naira; Zabot, Giovani L; Paliga, Marshall; Mignoni, Marcelo L; Mazutti, Marcio A; Priamo, Wagner L; Oliveira, J V; Di Luccio, Marco; Tres, Marcus V

2017-12-01

The separation of Jatropha curcas oil from azeotropes of ethyl alcohol-n-hexane and isopropyl alcohol-n-hexane using ceramic membranes with different cutoffs (5, 10 and 20 kDa) is presented. The mass ratios of oil:azeotropes (O:S) studied were 1:3 for feeding pressures of 0.1, 0.2 and 0.3 MPa, and 1:1 for the feeding pressure of 0.1 MPa. Isopropyl alcohol was the best solvent for the membranes conditioning to permeate n-hexane (240 kg/m 2  h). In the separation of J. curcas oil and azeotropes of solvents, both membranes showed oil retention and total flux decreases with time. Overall, the lowest decrease in the retentions was reached in the 5 kDa membrane, while the lowest decrease in the total flux was reached in the 20 kDa. In the separation of oil and ethyl alcohol-n-hexane azeotrope, the best retention at 60 min of the process was equal to 17.3 wt% in the 20 kDa membrane at 0.3 MPa and O:S ratio equalled to 1:3. In this condition, the total permeate flux was 17.5 kg/m 2  h. Different retentions and permeabilities are provided when changing the O:S ratio, the feeding pressure and the molecular weight cutoff of membranes.

Research results on productivity stabilization by ultrasonic camera (plant with membrane ceramic elements during vine processing

Directory of Open Access Journals (Sweden)

V. T. Antufyev

2016-01-01

Full Text Available The article describes solutions to the problems of declining productivity of ceramic membrane elements for wine processing on the final manufacturing phase. A relative stabilization of filtration velocity, venting efficiency and wine lightening were experimentally confirmed during contacts with oscillation waves of ultrasonic transmitter on the ceramic filter. Which significantly reduced the cost of various preservatives to increase periods storage. To study the processes of wine processing by the proposed method it was made an experimental installation on the basis of pilot machine MRp-1/2 for bottling of quiet liquids and an ultrasonic device "Volna– M" UZTA-1/22-OM with a firmly, waveguide which transmits sound, fixed filter frame on the ultrasound emitter. To stabilize the performance of ultrasonic units with ceramic membrane elements without quality deterioration of wines it was empirically determined rational parameters of power of ultrasound input and pressure in the system. The given derived dependencies and graphs allow to define the time of relatively stable operating filter regime. It was revealed a significant cost reduction on filtration, as it allows escape from the contamination of the product by various preservatives, and increasing of storage duration in a sealed container during aseptic filling without a thermal sterilization. Ultrasonic emitter contact by superposition wave vibrations on the ceramic filter increases not only the efficiency of gas removal, but also improves the organoleptic characteristics, stabilizes the filters, improves their productivity. Gas removal creates unfavorable conditions for development of the yeast, which in turn increases the shelf life of semisweet wine.

Ceramic membrane as a pretreatment for reverse osmosis: Interaction between marine organic matter and metal oxides

KAUST Repository

Dramas, Laure

2013-02-01

Scaling and (bio)fouling phenomena can severely alter the performance of the reverse osmosis process during desalination of seawater. Pretreatments must be applied to efficiently remove particles, colloids, and also precursors of the organic fouling and biofouling. Ceramic membranes offer a lot of advantages for micro and ultrafiltration pretreatments because their initial properties can be recovered using more severe cleaning procedure. The study focuses on the interaction between metal oxides and marine organic matter. Experiments were performed at laboratory scale. The first series of experiments focus on the filtration of different fractions of natural organic matter and model compounds solutions on flat disk ceramic membranes (47 mm of diameter) characterized with different pore size and composition. Direct filtration experiments were conducted at 0.7 bar or 2 bars and at room temperature (20 ± 0.5 °C). The efficiency of backflush and alkaline cleaning were eval, and titanium oxides. Each metal oxide corresponds to a specific pore size for the disk ceramic membranes: 80, 60, and 30 nm. Different sizes of metal oxide particles are used to measure the impact of the surface area on the adsorption of the organic matter. Seawaters from the Arabian Gulf and from the Red Sea were collected during algal blooms. Cultures of algae were also performed in the laboratory and in cooperation with woods hole oceanographic institute. Solutions of algal exudates were obtained after a couple of weeks of cultivation followed by sonication. Solutions were successively filtered through GFF (0.7 lm) and 0.45 lm membrane filters before use. The dissolved organic carbon (DOC) concentration of final solution was between 1 and 4 mg/L and showed strong hydrophilic character. These various solutions were prepared with the objective to mimic the dissolved organic matter composition of seawater subjected to algal bloom. Characterization of the solutions of filtration experiments (feed

Survey report on high temperature irradiation experiment programs for new ceramic materials in the HTTR (High Temperature Engineering Test Reactor). 2

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-02-01

A survey research on status of research activities on new ceramic materials in Japan was carried out under contract between Japan Atomic Energy Research Institute and Atomic Energy Society of Japan. The purpose of the survey is to provide information to prioritize prospective experiments and tests in the HTTR. The HTTR as a high temperature gas cooled reactor has a unique and superior capability to irradiate large-volumed specimen at high temperature up to approximately 800degC. The survey was focused on mainly the activities of functional ceramics and heat resisting ceramics as a kind of structural ceramics. As the result, the report recommends that the irradiation experiment of functional ceramics is feasible to date. (K. Itami)

PROCESSING AND CHARACTERIZATION OF TUBULAR CERAMIC SUPPORT FOR MICROFILTRATION MEMBRANE PREPARED FROM PYROPHYLLITE CLAY

Directory of Open Access Journals (Sweden)

Abedallah Talidi

2011-09-01

Full Text Available Tubular macroporous support for ceramic microfiltration membranes were prepared by extrusion followed by sintering of the low cost pyrophyllite clay. Clay powders mixed with some organic additives can be extruded to form a porous tubular support. The average pore size of the membrane is observed to increase from 5 µm to 10.8 µm when sintering temperature increase from 900 °C to 1200 °C. However, with the increase in temperature from 900 °C to 1200 °C, the support porosity is reduced from 47% to 30% and flexural strength is increased from 4 MPa to 17 MPa. The fabricated macro-porous supports are expected to have potential applications in the pre-treatment and also can be used like support for membranes of ultra-filtration.

Palladium based membranes and membrane reactors for hydrogen production and purification : An overview of research activities at Tecnalia and TU/e

NARCIS (Netherlands)

Fernandez, E.; Helmi Siasi Farimani, A.; Medrano Jimenez, J.A.; Coenen, K.T.; Arratibel Plazaola, A.; Melendez Rey, J.; de Nooijer, N.C.A.; Viviente, J.L.; Zuniga, J.; van Sint Annaland, M.; Gallucci, F.; Pacheco Tanaka, D.A.

2017-01-01

In this paper, the main achievements of several European research projects on Pd based membranes and Pd membrane reactors for hydrogen production are reported. Pd-based membranes have received an increasing interest for separation and purification of hydrogen. In addition, the integration of such

Performance of zeolite ceramic membrane synthesized by wet mixing method as methylene blue dye wastewater filter

Science.gov (United States)

Masturi; Widodo, R. D.; Edie, S. S.; Amri, U.; Sidiq, A. L.; Alighiri, D.; Wulandari, N. A.; Susilawati; Amanah, S. N.

2018-03-01

Problem of pollution in water continues in Indonesia, with its manufacturing sector as biggest contributor to economic growth. One out of many technological solutions is post-treating industrial wastewater by membrane filtering technology. We presented a result of our fabrication of ceramic membrane made from zeolite with simple mixing and he. At 5% of (poring agent):(total weight), its permeability stays around 2.8 mD (10‑14m2) with slight variance around it, attributed to the mixture being in far below percolating threshold. All our membranes achieve remarkable above 90% rejection rate of methylene blue as solute waste in water solvent.

Effective and highly recyclable ceramic membrane based on amorphous nanosilica for dye removal from t

Directory of Open Access Journals (Sweden)

Gehan M.K. Tolba

2016-03-01

Full Text Available In this study, an adsorptive ceramic membrane was prepared by a simple dry pressing of a mixture of nanosilica produced from low cost rice husk by hydrothermal technique at sub-critical water conditions, calcium phosphate, and ammonium acetate together and then calcined at 600 °C in air. Optimization of the raw materials ratio was found to be necessary to avoid crack formation during sintering process. The membrane microstructure, dye removal efficiency and the permeation flux of the membranes were investigated. The membrane was tested to remove the methylene blue from aqueous solution. Results show that the removal of the dye increases as the silica content increases in the all given membranes and it decreases with an increase in the ammonium acetate. Moreover, the water flux decreases with an increase in the silica content. The methylene blue adsorbed onto the silica membrane can be removed by calcination and the membrane could be recycled several times without any obvious loss in the adsorption performance. In conclusion, this study demonstrates a convenient strategy to prepare an effective adsorptive membrane, which can be applied as a highly recyclable membrane for the adsorption of organic maters.

On the potential of nickel catalysts for steam reforming in membrane reactors

Energy Technology Data Exchange (ETDEWEB)

Pieterse, J.A.Z.; Boon, J.; Van Delft, Y.C.; Dijkstra, J.W.; Van den Brink, R.W. [Energy research Center of the Netherlands, P.O. Box 1, 1755 ZG Petten (Netherlands)

2010-10-15

Hydrogen membrane reactors have been identified as a promising option for hydrogen production for power generation from natural gas with pre-combustion decarbonisation. While Pd or Pd-alloy membranes already provide good hydrogen permeances the most suitable catalyst design for steam reforming in membrane reactors (SRMR) is yet to be identified. This contribution aims to provide insight in the suitability of nickel based catalysts in SRMR. The use of nickel (Ni) catalysts would benefit the cost-effectiveness of membrane reactors and therefore its feasibility. For this, the activity of nickel catalysts in SRMR was assessed with kinetics reported in literature. A 1D model was composed in order to compare the hydrogen production rates derived from the kinetics with the rate of hydrogen withdrawal by permeation. Catalyst stability was studied by exposing the catalysts to reformate gas with two different H/C ratios to mimic the hydrogen lean reformate gas in the membrane reactor. For both the activity (modeling) and stability study the Ni-based catalysts were compared to relevant catalyst compositions based on rhodium (Rh). Using the high pressure kinetics reported for Al2O3 supported Rh and MgAl2O4 and Al2O3 supported Ni catalyst it showed that Ni and Rh catalysts may very well provide similar hydrogen production rates. Interestingly, the stability of Ni-based catalysts proved to be superior to precious metal based catalysts under exposure to simulated reformate feed gas with low H/C molar ratio. A commercial (pre-)reforming Ni-based catalyst was selected for further testing in an experimental membrane reactor for steam reforming at high pressure. During the test period 98% conversion at 873 K could be achieved. The conversion was adjusted to approximately 90% and stable conversion was obtained during the test period of another 3 weeks. Nonetheless, carbon quantification tests of the Ni catalyst indicated that a small amount of carbon had deposited onto the catalyst

Coupling of separation and reaction in zeolite membrane reactor for hydroisomerization of hydrocarbons

Energy Technology Data Exchange (ETDEWEB)

Gora, L.; Jansen, J.C. [Ceramic Membrane Centre, The Pore, DelftChemTech, Delft Univ. of Technology, Delft (Netherlands)

2005-03-01

A zeolite membrane reactor has been developed for the hydroisomerization of hydrocarbons, in which the linear molecules are separated from branched ones on the silicalite-1 membrane prior to conversion of the permeated linear hydrocarbons to equilibrium levels on the catalyst bed. Model studies using C{sub 6} components are conducted. n-C{sub 6} separated from 2MP (selectivity 24) is converted for 72% with 36% selectivity towards di-branched isomers (at 393 K). The results indicate that platinum containing chlorinated alumina/silicalite-1 membrane reactor has a potential in upgrading octane values and offers advantages such as higher efficiency, better process control and lower consumption of energy. (orig.)

Coupling of separation and reaction in zeolite membrane reactor for hydroisomerization of hydrocarbons

Energy Technology Data Exchange (ETDEWEB)

Gora, L.; Maloncy, M.L.; Jansen, J.C. [Ceramic Membrane Centre, The Pore, DelftChemTech, Delft Univ. of Technology (Netherlands)

2004-07-01

A zeolite membrane reactor has been developed for the hydroisomerization of hydrocarbons, in which the linear molecules are separated from branch ones on the silicalite-1 membrane prior to conversion of the permeated linear hydrocarbons to equilibrium levels on the catalyst bed. A model studies using C6 components are conduct. Separated n-C6 from 2MP (selectivity 24) is converted for 72% with 36% selectivity towards di-branched isomers (at 393 K). The results indicate that platinum containing chlorinated alumina/silicalite-1 membrane reactor has a potential in upgrading octane values and offers advantages such as higher efficiency, better process control and lower consumption of energy. (orig.)

High temperature resistant materials and structural ceramics for use in high temperature gas cooled reactors and fusion plants

International Nuclear Information System (INIS)

Nickel, H.

1992-01-01

Irrespective of the systems and the status of the nuclear reactor development lines, the availability, qualification and development of materials are crucial. This paper concentrates on the requirements and the status of development of high temperature metallic and ceramic materials for core and heat transferring components in advanced HTR supplying process heat and for plasma exposed, high heat flux components in Tokamak fusion reactor types. (J.P.N.)

Simultaneous hydrogen and methanol enhancement through a recuperative two-zone thermally coupled membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Bayat, M. [Shiraz University, Department of Chemical Engineering, School of Chemical and Petroleum Engineering, Shiraz (Iran, Islamic Republic of); Rahimpour, M.R. [Shiraz University, Department of Chemical Engineering, School of Chemical and Petroleum Engineering, Shiraz (Iran, Islamic Republic of); Shiraz University, Gas Center of Excellence, Shiraz (Iran, Islamic Republic of)

2012-12-15

In this work, a novel configuration with two zones instead of one single integrated catalytic bed in thermally coupled membrane reactor (TCMR) is developed for enhancement of simultaneous methanol, benzene and hydrogen production. In the first zone, the synthesis gas is partly converted to methanol in a conventional water-cooled reactor. In the second zone, the reaction heat is used to drive the endothermic dehydrogenation of cyclohexane reaction in second tube side. Selective permeation of hydrogen through the Pd-Ag membrane is achieved by co-current flow of sweep gas through the permeation side. The length of first zone is chosen equal 35 cm which the optimization procedure obtained this value. The proposed model has been used to compare the performance of a two-zone thermally coupled membrane reactor (TZTCMR) with conventional reactor (CR) and TCMR at identical process conditions. The simulation results represent 13.14 % enhancement in the production of pure hydrogen in comparison with TCMR. Moreover, 2.96 and 4.54 % enhancement of the methanol productivity relative to TCMR and CR were seen, respectively, owing to utilizing higher temperature at the first parts of reactor for higher reaction rate and then reducing temperature gradually at the end parts of reactor for increasing thermodynamics equilibrium conversion in TZTCMR. (orig.)

Evaluation of clayey masses compositions starting from the residue incorporation of the red ceramic industry to obtain tubular ceramic membranes; Avaliacao das composicoes de massas argilosas a partir da incorporacao de residuo da industria de ceramica vermelha na obtencao de membranas ceramicas tubulares

Energy Technology Data Exchange (ETDEWEB)

Silva, Adriano Lima da; Chaves, Alexsandra Cristina; Luna, Carlos Bruno Barreto; Neves, Gelmires de Araujo; Lira, Helio de Lucena, E-mail: adrianolimadasilva@hotmail.com, E-mail: alexsandra.chaves@ifap.edu.br, E-mail: brunobarretodemaufcg@hotmail.com, E-mail: gelmires@ufcg.edu.br, E-mail: helio@ufcg.edu.br [Universidade Federal de Campina Grande (UAEMa/CCT/UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

2017-01-15

The inappropriate residue disposal of red ceramic industry is very high. Nowadays, one of the major challenges is the investigation of processes to obtain alternative materials, enabling the use of these residues to manufacture new materials. This work's objective is to study clayey masses' compositions starting from the residue incorporation of the red ceramic industry to be used in tubular ceramic membranes. Two compositions of ceramic masses were established, composition A (50% of residue) and composition B (70% of residue). Granulometric analysis of the ceramic masses presented an average size of particles, what indicates membranes in the microfiltration scale. Another observed factor is related to the increase of residue amount, what favored a decrease in the ceramic mass' plasticity. A rise in the apparent porosity was also observed, probably because of a possible growing in the bigger pores numbers, due to the sintering high temperature and the elevation of residue quantity itself. (author)

Auto-Thermal Reforming Using Mixed Ion-Electronic Conducting Ceramic Membranes for a Small-Scale H2 Production Plant

Directory of Open Access Journals (Sweden)

Vincenzo Spallina

2015-03-01

Full Text Available The integration of mixed ionic electronic conducting (MIEC membranes for air separation in a small-to-medium scale unit for H2 production (in the range of 650–850 Nm3/h via auto-thermal reforming of methane has been investigated in the present study. Membranes based on mixed ionic electronic conducting oxides such as Ba0.5Sr0.5Co0.8Fe0.2O3-δ (BSCF give sufficiently high oxygen fluxes at temperatures above 800 °C with high purity (higher than 99%. Experimental results of membrane permeation tests are presented and used for the reactor design with a detailed reactor model. The assessment of the H2 plant has been carried out for different operating conditions and reactor geometry and an energy analysis has been carried out with the flowsheeting software Aspen Plus, including also the turbomachines required for a proper thermal integration. A micro-gas turbine is integrated in the system in order to supply part of the electricity required in the system. The analysis of the system shows that the reforming efficiency is in the range of 62%–70% in the case where the temperature at the auto-thermal reforming membrane reactor (ATR-MR is equal to 900 °C. When the electric consumption and the thermal export are included the efficiency of the plant approaches 74%–78%. The design of the reactor has been carried out using a reactor model linked to the Aspen flowsheet and the results show that with a larger reactor volume the performance of the system can be improved, especially because of the reduced electric consumption. From this analysis it has been found that for a production of about 790 Nm3/h pure H2, a reactor with a diameter of 1 m and length of 1.8 m with about 1500 membranes of 2 cm diameter is required.

Radiation effects on structural ceramics in fusion

International Nuclear Information System (INIS)

Hopkins, G.R.; Price, R.J.; Trester, P.W.

1986-01-01

Ceramics are required to serve in a conventional role as electrical and thermal insulators and dielectrics in fusion power reactors. In addition, certain ceramic materials can play a unique structural role in fusion power reactors by virtue of their very low induced radioactivity from fusion neutron capture. The aspects of safety, long-term radioactive waste management, and personnel access for maintenance and repair can all be significantly improved by applying the low-activation ceramics to the structural materials of the first-wall and blanket regions of a fusion reactor. Achievement of long service life at high structural loads and thermal stresses on the materials exposed to high-radiation doses presents a critical challenge for fusion. In this paper, we discuss radiation effects on structural ceramics for fusion application

Elaboration by tape-casting and co-sintering of multilayer catalytic membrane reactor- performances; Elaboration par coulage en bande et cofrittage de reacteurs catalytiques membranaires multicouches-performances

Energy Technology Data Exchange (ETDEWEB)

Julian, A

2008-12-15

This research deals with the increasing interest of the conversion of natural gas into liquid fuels (diesel, kerosene) using the Gas To Liquid (GTL) process. Within this context, Catalytic Membrane-based Reactors (CMR) would allow an improvement of the process efficiency and a reduction of investment and production costs with respect to the present technologies. They allow performing the separation of oxygen from air, and the conversion of natural gas into synthesis gas within a single step. After having highlighted the economical and technological advantages of using a ceramic membrane for the production of syngas (H{sub 2} + CO{sub 2}), the author describes the protocols of synthesis of powders selected for the dense membrane and the porous support, and their physical characteristics. The obtained powders are then adapted to the tape-casting forming process. Graded-composition multilayer structures and microstructure are then elaborated by co-sintering. Performances in terms of membrane oxygen flows are presented. Mechanisms limiting the oxygen flow are discussed in order to propose ways of improving membrane performances. The limits of the studied system are defined in terms of elastic properties, and optimization ways are proposed for the dense membrane material composition in terms of mechanical properties and performance in oxygen semi-permeation.

A dense Pd/Ag membrane reactor for methanol steam reforming: Experimental study

NARCIS (Netherlands)

Basile, A.; Gallucci, F.; Paturzo, L.

2005-01-01

This paper focuses on an experimental study of the methanol steam reforming (MSR) reaction. A dense Pd/Ag membrane reactor (MR) has been used, and its behaviour has been compared to the performance of a traditional reactor (TR) packed with the same catalyst type and amount. The parameters

Review. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

Energy Technology Data Exchange (ETDEWEB)

Gaudillere, C.; Serra, J. M.

2016-05-01

The manufacture of structured ceramic porous support knows an important boom since more than a decade with the development of new shaping techniques. Among the most promising ones, the freeze-casting also called Ice-Tem plating allows the fabrication of ceramic parts exhibiting high porosity (>50%) and vertically aligned and hierarchically organized pores. Such structures were firstly conceived for biomedical applications like bone substitute and tissue engineering, but the distinctive features of freeze-cast structures have attracted the attention of diverse scientific fields, especially in high temperature ceramic-based energy production systems. Indeed, technologies like (a) Solid Oxide Fuel Cell (SOFC) and Electrolyser Cell (SOEC), (b) gas separation (O{sub 2}, H{sub 2}) by asymmetric supported membranes based on mixed ionic and electronic conductors (MIEC) or hydrogen-permeable metals, and (c) Catalytic Membrane Reactor (CMR) systems present a porous component in their physical structure. This latest, presenting a tortuous pathway for gas access and as a consequence, a high transport limitation, is known to be a limiting component for the operation at high flow streams that would enable to reach industrial target. (Author)

Dry Reforming of Methane Using a Nickel Membrane Reactor

Directory of Open Access Journals (Sweden)

Jonas M. Leimert

2017-12-01

Full Text Available Dry reforming is a very interesting process for synthesis gas generation from CH 4 and CO 2 but suffers from low hydrogen yields due to the reverse water–gas shift reaction (WGS. For this reason, membranes are often used for hydrogen separation, which in turn leads to coke formation at the process temperatures suitable for the membranes. To avoid these problems, this work shows the possibility of using nickel self-supported membranes for hydrogen separation at a temperature of 800 ∘ C. The higher temperature effectively suppresses coke formation. The paper features the analysis of the dry reforming reaction in a nickel membrane reactor without additional catalyst. The measurement campaign targeted coke formation and conversion of the methane feedstock. The nickel approximately 50% without hydrogen separation. The hydrogen removal led to an increase in methane conversion to 60–90%.

Membrane bio-reactor for textile wastewater treatment plant upgrading.

Science.gov (United States)

Lubello, C; Gori, R

2005-01-01

Textile industries carry out several fiber treatments using variable quantities of water, from five to forty times the fiber weight, and consequently generate large volumes of wastewater to be disposed of. Membrane Bio-reactors (MBRs) combine membrane technology with biological reactors for the treatment of wastewater: micro or ultrafiltration membranes are used for solid-liquid separation replacing the secondary settling of the traditional activated sludge system. This paper deals with the possibility of realizing a new section of one existing WWTP (activated sludge + clariflocculation + ozonation) for the treatment of treating textile wastewater to be recycled, equipped with an MBR (76 l/s as design capacity) and running in parallel with the existing one. During a 4-month experimental period, a pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, and over 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surfactants removal of pilot plant was lower than that of the WWTP (90.5 and 93.2% respectively), while the BiAS removal was higher in the pilot plant (98.2 vs. 97.1). At the end cost analysis of the proposed upgrade is reported.

Preparation and characterization of superfine ammonium perchlorate (AP) crystals through ceramic membrane anti-solvent crystallization

Science.gov (United States)

Ma, Zhenye; Li, Cheng; Wu, Rujun; Chen, Rizhi; Gu, Zhenggui

2009-10-01

In this paper, a novel ceramic membrane anti-solvent crystallization (CMASC) method was proposed for the safe and rapid preparation ammonium perchlorate (AP) crystals, in which the acetone and ethyl acetate were chosen as solvent and anti-solvent, respectively. Comparing with the conventional liquid anti-solvent crystallization (LASC), CMASC which successfully introduces ceramic membrane with regular pore structure to the LASC as feeding medium, is favorable to control the rate of feeding rate and, therefore, to obtain size and morphology controllable AP. Several kinds of micro-sized AP particles with different morphology were obtained including polyhedral-like, quadrate-like to rod-like. The effect of processing parameters on the crystal size and shape of AP crystals such as volume ratio of anti-solvent to solvent, feeding pressure and crystallization temperature were investigated. It is found that higher volume ratio of anti-solvent to solvent, higher feeding pressure and higher temperature result in smaller particle size. Scaning electron microscopy (SEM) and X-ray diffraction (XRD) were used to characterize the resulting AP crystals. The nucleation and growth kinetic of the resulting AP crystals were also discussed.

Membrane support of accelerated fuel capsules for inertial fusion energy reactors

International Nuclear Information System (INIS)

Petzoldt, R.W.; Moir, R.W.

1993-01-01

The use of a thin membrane to suspend an (inertial fusion energy) fuel capsule in a holder for injection into a reactor chamber is investigated. Capsule displacement and membrane deformation angle are calculated for an axisymmetric geometry for a range of membrane strain and capsule size. This information is used to calculate maximum target accelerations. Membranes must be thin (perhaps of order one micron) to minimize their effect on capsule implosion symmetry. For example, a 5 μm thick cryogenic mylar membrane is calculated to allow 1,000 m/s 2 acceleration of a 3 mm radius, 100 mg capsule. Vibration analysis (for a single membrane support) shows that if membrane vibration is not deliberately minimized, allowed acceleration may be reduced by a factor of four. A two membrane alternative geometry would allow several times greater acceleration. Therefore, alternative membrane geometry's should be used to provide greater target acceleration potential and reduce capsule displacement within the holder (for a given membrane thickness)

Anaerobic membrane bio-reactors for severe industrial effluents and urban spill waters : The AMBROSIUS project

NARCIS (Netherlands)

Van Lier, J.B.; Ozgun, H.; Ersahin, M.E.; Dereli, R.K.

2013-01-01

With growing application experiences from aerobic membrane bioreactors, combination of membrane and anaerobic processes become more and more attractive and feasible. In anaerobic membrane bioreactors (AnMBRs), biomass and particulate organic matter are physically retained inside the reactor,

Membrane assisted fluidized bed reactor: experimental demonstration for partial oxidation of methanol

NARCIS (Netherlands)

Deshmukh, S.A.R.K.

2004-01-01

In this thesis the reactor concept has been developed on the basis of an experimental study on the effect of fluidization conditions on the membrane permeation rate in a MAFBR, the extent of gas back mixing and the tube-to-bed heat transfer rates in the presence of membrane bundles with and without

Co-current and counter-current configurations for ethanol steam reforming in a dense Pd-Ag membrane reactor

NARCIS (Netherlands)

Gallucci, F.; de Falco, M.; Tosti, S.; Marrelli, L; Basile, A.

2008-01-01

The ethanol steam-reforming reaction to produce pure hydrogen has been studied theoretically. A mathematical model has been formulated for a traditional system and a palladium membrane reactor packed with a Co-based catalyst and the simulation results related to the membrane reactor for both

Role of membranes and membrane reactors in the hydrogen supply of fuel cells for transports

Energy Technology Data Exchange (ETDEWEB)

Julbe, A.; Guizard, Ch. [Institut Europeen des Membranes, UMII, Lab. des Materiaux et des Procedes Membranaires, CNRS UMR 5635, 34 - Montpellier (France)

2000-07-01

Production, storage and supply of high-purity hydrogen as a clean and efficient fuel is central to fuel cells technology, in particular in vehicle traction. Actually, technologies for handling liquefied or gaseous hydrogen in transports are not available so that a number of alternative fuels are considered with the aim of in-situ generation of hydrogen through catalytic processes. The integrated concept of membrane reactors (MRs) can greatly benefit to these technologies. Particular emphasis is put on inorganic membranes and their role in MRs performance for H{sub 2} production.

Coupling membrane pervaporation with a fixed-bed reactor for enhanced esterification of oleic acid with ethanol

International Nuclear Information System (INIS)

Han, Ying; Lv, Enmin; Ma, Lingling; Lu, Jie; Chen, Kexun; Ding, Jincheng

2015-01-01

Highlights: • The reactor coupling membrane pervaporation with a fixed-bed reactor was studied. • The factors effecting the esterification of oleic acid were investigated. • NaA zeolite membrane was used for dehydration in the coupled reactor. - Abstract: Process intensification through membrane pervaporation (PV) integrated with a fixed-bed reactor could be successfully applied to the esterification of oleic acid and ethanol, which is a crucial step in the biodiesel synthesis using waste oil and grease as resource. The properties of the NaA zeolite membrane such as structure, formulation and separation were investigated by scanning electronic microscopy–energy dispersive spectrometry (SEM–EDS), X-ray diffractometry (XRD) and PV dehydration. Results showed that the NaA zeolite membrane had good separating property for removing water from the organics mixture. The operating conditions were optimized as the ethanol to oleic acid molar ratio of 15:1, feedstock flow rate of 1.0 ml/min, reaction temperature of 80.0 °C and catalyst bed height of 132 mm. The final conversion of oleic acid increased from 84.23% to 87.18% by PV using the NaA zeolite membrane at 24.0 h of operation. The membrane showed good PV performance after used for eight successive runs in the PV-assisted esterification. The resin exhibited a much high catalytic activity and operation stability after used for 100 h in the consecutive single pass fixed-bed esterification.

Industrial ceramics - Properties, forming and applications

International Nuclear Information System (INIS)

Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

2013-01-01

After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

Catalytic reforming of methane to syngas in an oxygen-permeative membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Urano, Takeshi; Kubo, Keiko; Saito, Tomoyuki; Hitomi, Atsushi, E-mail: turano@jp.tdk.com [Materials and Process Development Center, TDK Corporation 570-2, Matsugashita, Minamihatori, Narita, Chiba 286-8588 (Japan)

2011-05-15

For fuel cell applications, partial oxidative reforming of methane to syngas, hydrogen and carbon monoxide, was performed via a dense oxygen-permeative ceramic membrane composed by both ionic and electronic conductive materials. The modification of Ni-based catalyst by noble metals was investigated to increase oxygen permeation flux and decrease carbon deposition during reforming reaction. The role of each component in catalyst was also discussed.

Ion transport membrane reactor systems and methods for producing synthesis gas

Science.gov (United States)

Repasky, John Michael

2015-05-12

Embodiments of the present invention provide cost-effective systems and methods for producing a synthesis gas product using a steam reformer system and an ion transport membrane (ITM) reactor having multiple stages, without requiring inter-stage reactant injections. Embodiments of the present invention also provide techniques for compensating for membrane performance degradation and other changes in system operating conditions that negatively affect synthesis gas production.

Study of a dense metal membrane reactor for hydrogen separation from hydroiodic acid decomposition

Energy Technology Data Exchange (ETDEWEB)

Tosti, Silvano; Borelli, Rodolfo; Borgognoni, Fabio [ENEA, Dipartimento FPN, C.R. ENEA Frascati, Via E. Fermi 45, Frascati, Roma I-00044 (Italy); Favuzza, Paolo; Tarquini, Pietro [ENEA, Dipartimento TER, C.R. ENEA Casaccia, Via Anguillarese 301, Roma (Italy); Rizzello, Claudio [Tesi Sas, Via Bolzano 28, Roma (Italy)

2008-10-15

A membrane reactor has been studied for separating the hydrogen produced by the dissociation of hydroiodic acid in the thermochemical-sulfur iodine process. A dense metal membrane tube of wall thickness 0.250 mm has been considered in this analysis for hosting a fixed-bed catalyst: the selective separation of hydrogen from an azeotropic H{sub 2}O-HI mixture has been studied in the temperature range of 700-800 K. The materials being considered for the construction of the membrane tube are niobium and tantalum; as a matter of fact, the most commonly used Pd-Ag membranes cannot withstand the corrosive environment generated by the hydroiodic acid. The Damkohler-Peclet analysis has been used for designing the membrane reactor, while a finite element method has simulated its behaviour: the effect of the temperature and pressure on the HI conversion and hydrogen yield has been evaluated. (author)

Bromate formation in a hybrid ozonation-ceramic membrane filtration system.

Science.gov (United States)

Moslemi, Mohammadreza; Davies, Simon H; Masten, Susan J

2011-11-01

The effect of pH, ozone mass injection rate, initial bromide concentration, and membrane molecular weight cut off (MWCO) on bromate formation in a hybrid membrane filtration-ozonation reactor was studied. Decreasing the pH, significantly reduced bromate formation. Bromate formation increased with increasing gaseous ozone mass injection rate, due to increase in dissolved ozone concentrations. Greater initial bromide concentrations resulted in higher bromate concentrations. An increase in the bromate concentration was observed by reducing MWCO, which resulted in a concomitant increase in the retention time in the system. A model to estimate the rate of bromate formation was developed. Good correlation between the model simulation and the experimental data was achieved. Copyright © 2011 Elsevier Ltd. All rights reserved.

Application of CO{sub 2} selective membrane reactors in pre-combustion decarbonisation systems for power production

Energy Technology Data Exchange (ETDEWEB)

Steven C.A. Kluiters; Virginie C. Feuillade; Jan Wilco Dijkstra; Daniel Jansen; Wim G. Haije [Energy research Centre of the Netherlands (ECN), Petten (Netherlands)

2006-07-01

For pre-combustion decarbonisation of fuels for large-scale power production or H{sub 2} generation both CO{sub 2} and H{sub 2} selective membranes are viable candidates for use in steam reforming and water gas shift membrane reactors. It will be shown that the choice between either option is not a matter of taste, but dictated by the fuel used and, to a lesser extent, the total system layout. Hydrotalcites, clay-like materials, are shown to be promising candidates as membrane material for low temperature, below 400{sup o}C, membrane shift reactors. 7 refs., 6 figs., 1 tab.

Shape-dependent plasma-catalytic activity of ZnO nanomaterials coated on porous ceramic membrane for oxidation of butane.

Science.gov (United States)

Sanjeeva Gandhi, M; Mok, Young Sun

2014-12-01

In order to explore the effects of the shape of ZnO nanomaterials on the plasma-catalytic decomposition of butane and the distribution of byproducts, three types of ZnO nanomaterials (nanoparticles (NPs), nanorods (NRs) and nanowires (NWs)) were prepared and coated on multi-channel porous alumina ceramic membrane. The structures and morphologies of the nanomaterials were confirmed by X-ray diffraction method and scanning electron microscopy. The observed catalytic activity of ZnO in the oxidative decomposition of butane was strongly shape-dependent. It was found that the ZnO NWs exhibited higher catalytic activity than the other nanomaterials and could completely oxidize butane into carbon oxides (COx). When using the bare or ZnO NPs-coated ceramic membrane, several unwanted partial oxidation and decomposition products like acetaldehyde, acetylene, methane and propane were identified during the decomposition of butane. When the ZnO NWs- or ZnO NRs-coated membrane was used, however, the formation of such unwanted byproducts except methane was completely avoided, and full conversion into COx was achieved. Better carbon balance and COx selectivity were obtained with the ZnO NWs and NRs than with the NPs. Copyright © 2014 Elsevier Ltd. All rights reserved.

A study of the isobutane dehydrogenation in a porous membrane catalytic reactor: design, use and modelling

Energy Technology Data Exchange (ETDEWEB)

Casanave, D

1996-01-26

The aim of this study was to set up and model a catalytic fixed-bed membrane reactor for the isobutane dehydrogenation. The catalyst, developed at Catalysis Research Institute (IRC), was a silicalite-supported Pt-based catalyst. Their catalytic performances (activity, selectivity, stability) where found better adapted to the membrane reactor, when compared with commercial Pt or Cr based catalysts. The kinetic study of the reaction has been performed in a differential reactor and led to the determination of a kinetic law, suitable when the catalyst is used near thermodynamic equilibrium. The mass transfer mechanisms were determined in meso-porous and microporous membranes through both permeability and gas mixtures (iC{sub 4}/H{sub 2}/N{sub 2}) separation measurements. For the meso-porous {gamma}-alumina, the mass transfer is ensured by a Knudsen diffusion mechanism which can compete with surface diffusion for condensable gas like isobutane. The resulting permselectivity H{sub 2}/iC4 of this membrane is low ({approx} 4). For the microporous zeolite membrane, molecular sieving occurs due to steric hindrance, leading to higher permselectivity {approx}14. Catalyst/membrane associations were compared in terms of isobutane dehydrogenation performances, for both types of membranes (meso-porous and microporous) and for two different reactor configurations (co-current and counter-current sweep gas flow). The best experimental results were obtained with the zeolite membrane, when sweeping the outer compartment in a co-current flow. The equilibrium displacement observed with the {gamma}-alumina membrane was lower and mainly due to a dilution effect of the reaction mixture by the sweep gas. A mathematical model was developed, which correctly describes all the experimental results obtained with the zeolite membrane, when the co-current mode is used. (Abstract Truncated)

Use of nano filtration membrane technology for ceramic industry wastewater treatment

Energy Technology Data Exchange (ETDEWEB)

Moliner-Salvador, R.; Deratani, A.; Palmeri, J.; Sanchez, E.

2012-07-01

A study has been undertaken of an advanced wastewater treatment approach using polymer nano filtration membranes, in an attempt to obtain water of sufficient quality to allow it to be reused in the same production process or, alternatively, to be discharged without any problems. The study has initially focused on the removal of organic matter (reduction of COD) and the most representative ions present in the wastewater, such as Na{sup +}, Mg{sup 2}+, Cl{sup -}, and SO{sub 4}{sup 2}. In a first part of the study, with a view to optimising the experimental phase, a simulation has been performed of the nano filtration process using the Nano Flux software. Among other things, the simulation allows the most suitable membranes to be selected as a function of the permeate flow rate and desired level of retention in the substances to be removed. The subsequent experimentation was carried out in a laboratory tangential filtration system that works with flat membranes. It was found that retention values of about 90% were obtained for the studied substances, with a good permeate flow rate, using low operating pressures. These results demonstrate the feasibility of the studied technology and its potential as a treatment for improving ceramic industry wastewater quality.

An investigation of structural design methodology for HTGR reactor internals with ceramic materials (Contract research)

International Nuclear Information System (INIS)

Sumita, Junya; Shibata, Taiju; Nakagawa, Shigeaki; Iyoku, Tatsuo; Sawa, Kazuhiro

2008-03-01

To advance the performance and safety of HTGR, heat-resistant ceramic materials are expected to be used as reactor internals of HTGR. C/C composite and superplastic zirconia are the promising materials for this purpose. In order to use these new materials as reactor internals in HTGR, it is necessary to establish a structure design method to guarantee the structural integrity under environmental and load conditions. Therefore, C/C composite expected as reactor internals of VHTR is focused and an investigation on the structural design method applicable to the C/C composite and a basic applicability of the C/C composite to representative structures of HTGR were carried out in this report. As the results, it is found that the competing risk theory for the strength evaluation of the C/C composite is applicable to design method and C/C composite is expected to be used as reactor internals of HTGR. (author)

Carbon dioxide (hydrogen sulfide) membrane separations and WGS membrane reactor modeling for fuel cells

Science.gov (United States)

Huang, Jin

Acid-gas removal is of great importance in many environmental or energy-related processes. Compared to current commercial technologies, membrane-based CO2 and H2S capture has the advantages of low energy consumption, low weight and space requirement, simplicity of installation/operation, and high process flexibility. However, the large-scale application of the membrane separation technology is limited by the relatively low transport properties. In this study, CO2 (H2S)-selective polymeric membranes with high permeability and high selectivity have been studied based on the facilitated transport mechanism. The membrane showed facilitated effect for both CO2 and H2S. A CO2 permeability of above 2000 Barrers, a CO2/H2 selectivity of greater than 40, and a CO2/N2 selectivity of greater than 200 at 100--150°C were observed. As a result of higher reaction rate and smaller diffusing compound, the H2S permeability and H2S/H2 selectivity were about three times higher than those properties for CO2. The novel CO2-selective membrane has been applied to capture CO 2 from flue gas and natural gas. In the CO2 capture experiments from a gas mixture with N2 and H2, a permeate CO 2 dry concentration of greater than 98% was obtained by using steam as the sweep gas. In CO2/CH4 separation, decent CO 2 transport properties were obtained with a feed pressure up to 500 psia. With the thin-film composite membrane structure, significant increase on the CO2 flux was achieved with the decrease of the selective layer thickness. With the continuous removal of CO2, CO2-selective water-gas-shift (WGS) membrane reactor is a promising approach to enhance CO conversion and increase the purity of H2 at process pressure under relatively low temperature. The simultaneous reaction and transport process in the countercurrent WGS membrane reactor was simulated by using a one-dimensional non-isothermal model. The modeling results show that a CO concentration of less than 10 ppm and a H2 recovery of greater

Mussel-inspired co-deposition to enhance bisphenol A removal in a bifacial enzymatic membrane reactor

DEFF Research Database (Denmark)

Cao, Xiaotong; Luo, Jianquan; Woodley, John M.

2018-01-01

were used as the matrix to further exploit the potential of the biocatalytic membranes. such prepared biocatalytic membranes were enzymatically active on both sides, making it possible to construct a bifacial enzymatic membrane reactor (EMR) for highly efficient micro-pollutants removal (taking...

Performance and membrane fouling of a step-fed submerged membrane sequencing batch reactor treating swine biogas digestion slurry.

Science.gov (United States)

Han, Zhiying; Chen, Shixia; Lin, Xiaochang; Yu, Hongjun; Duan, Li'an; Ye, Zhangying; Jia, Yanbo; Zhu, Songming; Liu, Dezhao

2018-01-02

To identify the performance of step-fed submerged membrane sequencing batch reactor (SMSBR) treating swine biogas digestion slurry and to explore the correlation between microbial metabolites and membrane fouling within this novel reactor, a lab-scale step-fed SMSBR was operated under nitrogen loading rate of 0.026, 0.052 and 0.062 g NH 4 + -N (gVSS·d) -1 . Results show that the total removal efficiencies for NH 4 + -N, total nitrogen and chemical oxygen demand in the reactor (>94%, >89% and >97%, respectively) were high during the whole experiment. However, the cycle removal efficiency of NH 4 + -N decreased significantly when the nitrogen loading rate was increased to 0.062 g NH 4 + -N (gVSS·d) -1 . The total removal efficiency of total phosphorus in the step-fed SMSBR was generally higher than 75%, though large fluctuations were observed during the experiments. In addition, the concentrations of microbial metabolites, i.e., soluble microbial products (SMP) and extracellular polymeric substances (EPS) from activated sludge increased as nitrogen loading rate increased, both showing quadratic equation correlations with viscosity of the mixed liquid in the step-fed SMSBR (both R 2 > 0.90). EPS content was higher than SMP content, while protein (PN) was detected as the main component in both SMP and EPS. EPS PN was found to be well correlated with transmembrane pressure, membrane flux and the total membrane fouling resistance. Furthermore, the three-dimensional excitation-emission matrix fluorescence spectroscopy results suggested the tryptophan-like protein as one of the main contributors to the membrane fouling. Overall, this study showed that the step-fed SMSBR could be used to treat swine digestion slurry at nitrogen loading rate of 0.052 g NH 4 + -N (gVSS·d) -1 , and the control strategy of membrane fouling should be developed based on reducing the tryptophan-like PN in EPS.

Waste-to-resource preparation of a porous ceramic membrane support featuring elongated mullite whiskers with enhanced porosity and permeance

NARCIS (Netherlands)

Zhu, Li; Dong, Yingchao; Hampshire, Stuart; Cerneaux, Sophie; Winnubst, Aloysius J.A.

2015-01-01

Different from traditional particle packing structure, a porous structure of ceramic membrane support was fabricated, featuring elongated mullitewhiskers with enhanced porosity, permeance and sufficient mechanical strength. The effect of additives (MoO3and AlF3) and sintering procedureon open

Synthesis of ceramic powder of TiO_2 doped with Zr by the Pechini Method applied in ceramic membranes for water treatment

International Nuclear Information System (INIS)

Farias, R.F.V.; Fernandes, M.S.M.; Silva, R.S.; Franca, K.B.; Lira, H.L.; Bonifacio, M.A.R.

2016-01-01

This paper describes the synthesis of ceramic powder of TiO2 doped with Zr by the polymeric precursor method, also known as Pechini method applied in ceramic membranes for water treatment. Three compositions were synthesized according to the molar ratio Ti_x-1Zr_xO_2 (x = 0.25, 0.50 and 0.75 moles), calcined at 700° C/1h. The samples were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM) and microbiological analysis. The presence of the doping element was not decisive in the average size of crystallite, which ranged from 5.5 to 11.3 nm. The SEM images showed clusters with uniform surface and granular aspect, it is still possible to see a clearly porous structure formed by clusters of uniform size for all samples. The microbiological analyses of powders have revealed that they have bactericidal properties. (author)

Modeling and simulation of ammonia removal from purge gases of ammonia plants using a catalytic Pd-Ag membrane reactor

International Nuclear Information System (INIS)

Rahimpour, M.R.; Asgari, A.

2008-01-01

In this work, the removal of ammonia from synthesis purge gas of an ammonia plant has been investigated. Since the ammonia decomposition is thermodynamically limited, a membrane reactor is used for complete decomposition. A double pipe catalytic membrane reactor is used to remove ammonia from purge gas. The purge gas is flowing in the reaction side and is converted to hydrogen and nitrogen over nickel-alumina catalyst. The hydrogen is transferred through the Pd-Ag membrane of tube side to the shell side. A mathematical model including conservation of mass in the tube and shell side of reactor is proposed. The proposed model was solved numerically and the effects of different parameters on the rector performance were investigated. The effects of pressure, temperature, flow rate (sweep ratio), membrane thickness and reactor diameter have been investigated in the present study. Increasing ammonia conversion was observed by raising the temperature, sweep ratio and reducing membrane thickness. When the pressure increases, the decomposition is gone toward completion but, at low pressure the ammonia conversion in the outset of reactor is higher than other pressures, but complete destruction of the ammonia cannot be achieved. The proposed model can be used for design of an industrial catalytic membrane reactor for removal of ammonia from ammonia plant and reducing NO x emissions

Nuclear reactors

International Nuclear Information System (INIS)

Prescott, R.F.

1976-01-01

A nuclear reactor containment vessel faced internally with a metal liner is provided with thermal insulation for the liner, comprising one or more layers of compressible material such as ceramic fiber, such as would be conventional in an advanced gas-cooled reactor and also a superposed layer of ceramic bricks or tiles in combination with retention means therefor, the retention means (comprising studs projecting from the liner, and bolts or nuts in threaded engagement with the studs) being themselves insulated from the vessel interior so that the coolant temperatures achieved in a High-Temperature Reactor or a Fast Reactor can be tolerated with the vessel. The layer(s) of compressible material is held under a degree of compression either by the ceramic bricks or tiles themselves or by cover plates held on the studs, in which case the bricks or tiles are preferably bedded on a yielding layer (for example of carbon fibers) rather than directly on the cover plates

Metallic Membranes for High Temperature Hydrogen Separation

DEFF Research Database (Denmark)

Ma, Y.H.; Catalano, Jacopo; Guazzone, Federico

2013-01-01

membrane fabrication methods have matured over the last decades, and the deposition of very thin films (1–5 µm) of Pd over porous ceramics or modified porous metal supports is quite common. The H2 permeances and the selectivities achieved at 400–500 °C were in the order of 50–100 Nm3/m/h/bar0.5 and greater......Composite palladium membranes have extensively been studied in laboratories and, more recently, in small pilot industrial applications for the high temperature separation of hydrogen from reactant mixtures such as water-gas shift (WGS) reaction or methane steam reforming (MSR). Composite Pd...... than 1000, respectively. This chapter describes in detail composite Pd-based membrane preparation methods, which consist of the grading of the support and the deposition of the dense metal layer, their performances, and their applications in catalytic membrane reactors (CMRs) at high temperatures (400...

THE INFLUENCE OF MIEX® RESIN FOR WATER TREATMENT EFFICIENCYIN A HYBRID MEMBRANE REACTOR

Directory of Open Access Journals (Sweden)

Mariola Rajca

2014-10-01

Full Text Available The paper presents the results of studies related to the effectiveness of removal of natural organic matter (NOM from water using hybrid membrane reactor in which ion exchange and ultrafiltration processes were performed. MIEX® resin by Orica Watercare and immersed ultrafiltration polyvinylidene fluoride capillary module ZeeWeed 1 (ZW 1 by GE Power&Water operated at negative pressure were used. The application of multifunctional reactor had a positive effect on the removal of contaminants and enabled the production of high quality water. Additionally, in refer to single stage ultrafiltration it minimalized the occurrence of membrane fouling.

Micro-scale H2-CO2 dynamics in a hydrogenotrophic methanogenic membrane reactor

DEFF Research Database (Denmark)

Garcia-Robledo, Emilio; Ottosen, Lars Ditlev Mørck; Voigt, Niels Vinther

2016-01-01

Biogas production is a key factor in a sustainable energy supply. It is possible to get biogas with very high methane content if the biogas reactors are supplied with exogenous hydrogen, and one of the technologies for supplying hydrogen is through gas permeable membranes. In this study the activ......Biogas production is a key factor in a sustainable energy supply. It is possible to get biogas with very high methane content if the biogas reactors are supplied with exogenous hydrogen, and one of the technologies for supplying hydrogen is through gas permeable membranes. In this study...

Development of a mixed-conductive ceramic membrane for syngas production; Developpement d'une membrane ceramique conductrice mixte pour la production de gaz de synthese

Energy Technology Data Exchange (ETDEWEB)

Etchegoyen, G

2005-10-15

Natural gas conversion into syngas (H{sub 2}+CO) is very attractive for hydrogen and clean fuel production via GTL technology by providing an alternative to oil products and reducing greenhouse gas emission. Syngas production, using a mixed ionic-electronic conducting ceramic membrane, is thought to be particularly promising. The purpose of this PhD thesis was to develop this type of membrane. Mixed-conducting oxide was synthesized, characterized and then, shaped via tape casting and co-sintered in order to obtain multilayer membranes with controlled architectures and microstructures. Oxygen permeation fluxes were measured with a specific device to evaluate membrane performances. As a result, the optimisation of architecture and microstructure made it possible to increase oxygen permeation flux by a factor 30. Additional researches were focused on the oxide composition in order to achieve higher dimensional stability. (author)

Integrated gasification gas combined cycle plant with membrane reactors: Technological and economical analysis

International Nuclear Information System (INIS)

Amelio, Mario; Morrone, Pietropaolo; Gallucci, Fausto; Basile, Angelo

2007-01-01

In the present work, the capture and storage of carbon dioxide from the fossil fuel power plant have been considered. The main objective was to analyze the thermodynamic performances and the technological aspects of two integrated gasification gas combined cycle plants (IGCC), as well as to give a forecast of the investment costs for the plants and the resulting energy consumptions. The first plant considered is an IGCC* plant (integrated gasification gas combined cycle plant with traditional shift reactors) characterized by the traditional water gas shift reactors and a CO 2 physical adsorption system followed by the power section. The second one is an IGCC M plant (integrated gasification gas combined cycle plant with membrane reactor) where the coal thermal input is the same as the first one, but the traditional shift reactors and the physical adsorption unit are replaced by catalytic palladium membrane reactors (CMR). In the present work, a mono-dimensional computational model of the membrane reactor was proposed to simulate and evaluate the capability of the IGCC M plant to capture carbon dioxide. The energetic performances, efficiency and net power of the IGCC* and IGCC M plants were, thus, compared, assuming as standard a traditional IGCC plant without carbon dioxide capture. The economical aspects of the three plants were compared through an economical analysis. Since the IGCC* and IGCC M plants have additional costs related to the capture and disposal of the carbon dioxide, a Carbon Tax (adopted in some countries like Sweden) proportional to the number of kilograms of carbon dioxide released in the environment was assumed. According to the economical analysis, the IGCC M plant proved to be more convenient than the IGCC* one

The application of ceramic membranes for treating effluent water from closed-circuit fish farming

Directory of Open Access Journals (Sweden)

Bonisławska Małgorzata

2016-06-01

Full Text Available The aim of the study was to analyze and assess the possibility of using a two-stage filtration system with ceramic membranes: a 3-tube module with 1.0 kDa cut-off (1st stage and a one-tube module with 0.45 kDa cut-off (2nd stage for treating effluent water from a juvenile African catfish aquaculture. The study revealed that during the 1st filtration stage of the effluent water, the highest degrees of retention were obtained with respect to: suspended solids SS (rejection coefficient RI=100%, turbidity (RI=99.40%, total iron (RI=89.20%, BOD5 (RI=76.0%, nitrite nitrogen (RI=62.30%, and CODCr (RI=41.74%. The 2nd filtration stage resulted in a lower reduction degree of the tested indicators in comparison to the 1st filtration stage. At the 2nd stage, the highest values of the rejection coefficient were noted in for the total iron content (RIV=100%, CODCr (RIV=59.52%; RV=64.28%, RVI=63.49% and turbidity (RIV and RV = 45.0%, RVI=50.0%. The obtained results indicate that ceramic membranes (with 1.0 and 0.45 kDa cut-offs may be used in recirculation aquaculture systems as one of the stages of effluent water treatment.

Ethanol steam reforming kinetics of a Pd-Ag membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Tosti, Silvano; Borelli, Rodolfo; Borgognoni, Fabio [ENEA, Dipartimento FPN, C.R. ENEA Frascati, Via E. Fermi 45, Frascati (RM) I-00044 (Italy); Basile, Angelo [Institute on Membrane Technology, ITM-CNR, c/o Univ. of Calabria, via P. Bucci, Cubo 17/C, 87030 Rende (CS) (Italy); Castelli, Stefano [ENEA, Dipartimento ACS, C.R. ENEA Casaccia, Via Anguillarese 301, Roma I-00123 (Italy); Fabbricino, Massimiliano; Licusati, Celeste [Dept. of Hydraulic and Environmental Engineering, Univ. of Naples Federico II, Via Claudio 21, Naples 80125 (Italy); Gallucci, Fausto [Fundamentals of Chemical Reaction Engineering Group, Faculty of Science and Technology, University of Twente, Enschede (Netherlands)

2009-06-15

The ethanol steam reforming reaction carried out in a Pd-based tubular membrane reactor has been modelled via a finite element code. The model considers the membrane tube divided into finite volume elements where the mass balances for both lumen and shell sides are carried out accordingly to the reaction and permeation kinetics. Especially, a simplified ''power law'' has been applied for the reaction kinetics: the comparison with experimental data obtained by using three different kinds of catalyst (Ru, Pt and Ni based) permitted defining the coefficients of the kinetics expression as well as to validate the model. Based on the Damkohler-Peclet analysis, the optimization of the membrane reformer has been also approached. (author)

Direct interfacial polymerization onto thin ceramic hollow fibers

NARCIS (Netherlands)

Maaskant, Evelien; de Wit, Patrick; Benes, Nieck E.

2018-01-01

Membrane separation under harsh conditions, such as high-p,T or in the presence of aggressive chemicals, requires a robust membrane support. In academia commonly ceramic disks are used for this purpose, but these disks posses a too low surface-area-to-volume ratio for practical applications. Ceramic

Degradation of Reactive Black 5 dye using anaerobic/aerobic membrane bioreactor (MBR) and photochemical membrane reactor

International Nuclear Information System (INIS)

You, Sheng-Jie; Damodar, Rahul A.; Hou, Sheng-Chon

2010-01-01

Three different types of advance treatment methods were evaluated for the degradation of Reactive Black 5 (RB5). The performance of two stage anaerobic SBR-aerobic MBR, anaerobic MBR with immobilized and suspended biocells and an integrated membrane photocatalytic reactor (MPR) using slurry UV/TiO 2 system were investigated. The results suggest that, nearly 99.9% color removal and 80-95% organic COD and TOC removal can be achieved using different reactor systems. Considering the Taiwan EPA effluent standard discharge criteria for COD/TOC, the degree of treatment achieved by combining the anaerobic-aerobic system was found to be acceptable. Anew, Bacilluscereus, high color removal bacterium was isolated from Anaerobic SBR. Furthermore, when this immobilized into PVA-calcium alginate pellets, and suspended in the anaerobic MBR was able to achieve high removal efficiencies, similar to the suspended biocells system. However, the immobilized cell Anaerobic MBR was found to be more advantageous, due to lower fouling rates in the membrane unit. Results from slurry type MPR system showed that this system was capable of mineralizing RB5 dyes with faster degradation rate as compared to other systems. The reactor was also able to separate the catalyst effectively and perform efficiently without much loss of catalyst activity.

Theoretical Study of Palladium Membrane Reactor Performance During Propane Dehydrogenation Using CFD Method

Directory of Open Access Journals (Sweden)

Kamran Ghasemzadeh

2017-04-01

Full Text Available This study presents a 2D-axisymmetric computational fluid dynamic (CFD model to investigate the performance Pd membrane reactor (MR during propane dehydrogenation process for hydrogen production. The proposed CFD model provided the local information of temperature and component concentration for the driving force analysis. After investigation of mesh independency of CFD model, the validation of CFD model results was carried out by other modeling data and a good agreement between CFD model results and theoretical data was achieved. Indeed, in the present model, a tubular reactor with length of 150 mm was considered, in which the Pt-Sn-K/Al2O3 as catalyst were filled in reaction zone. Hence, the effects of the important operating parameter (reaction temperature on the performances of membrane reactor (MR were studied in terms of propane conversion and hydrogen yield. The CFD results showed that the suggested MR system during propane dehydrogenation reaction presents higher performance with respect to once obtained in the conventional reactor (CR. In particular, by applying Pd membrane, was found that propane conversion can be increased from 41% to 49%. Moreover, the highest value of propane conversion (X = 91% was reached in case of Pd-Ag MR. It was also established that the feed flow rate of the MR is to be the one of the most important factors defining efficiency of the propane dehydrogenation process.

Optimization of O3 as Pre-Treatment and Chemical Enhanced Backwashing in UF and MF Ceramic Membranes for the Treatment of Secondary Wastewater Effluent and Red Sea Water

KAUST Repository

Herrera, Catalina

2011-12-12

Ceramic membranes have proven to have many advantages over polymeric membranes. Some of these advantages are: resistance against extreme pH, higher permeate flux, less frequent chemical cleaning, excellent backwash efficiency and longer lifetime. Other main advantage is the use of strong chemical agent such as Ozone (O3), to perform membrane cleaning. Ozone has proven to be a good disinfection agent, deactivating bacteria and viruses. Ozone has high oxidation potential and high reactivity with natural organic matter (NOM). Several studies have shown that combining ozone to MF/UF systems could minimize membrane fouling and getting higher operational fluxes. This work focused on ozone – ceramic membrane filtration for treating wastewater effluent and seawater. Effects of ozone as a pre – treatment or chemical cleaning with ceramic membrane filtration were identified in terms of permeate flux and organic fouling. Ozonation tests were done by adjusting O3 dose with source water, monitoring flux decline and membrane fouling. Backwashing availability and membrane recovery rate were also analyzed. Two types of MF/UF ceramics membranes (AAO and TAMI) were used for this study. When ozone dosage was higher in the source water, membrane filtration improved in performance, resulting in a reduced flux decline. In secondary wastewater effluent, raw source water declined up to 77% of normalized flux, while with O3 as pre – treatment, source water at its higher O3 dose, flux decreased only 33% of normalized flux. For seawater, membrane performance increase from declining to 37% of its final normalized flux to 21%, when O3 as a pre – treatment was used. Membrane recovery rate also improved even with low O3 dose, as an example, with 8 mg/L irreversible fouling decreases from 58% with no ozone addition to 29% for secondary wastewater effluent treatment. For seawater treatment, irreversible fouling decreased from 37% with no ozone addition to 21% at 8 mg/L, proving ozone is a

Oxygen transport membrane reactor based method and system for generating electric power

Science.gov (United States)

Kelly, Sean M.; Chakravarti, Shrikar; Li, Juan

2017-02-07

A carbon capture enabled system and method for generating electric power and/or fuel from methane containing sources using oxygen transport membranes by first converting the methane containing feed gas into a high pressure synthesis gas. Then, in one configuration the synthesis gas is combusted in oxy-combustion mode in oxygen transport membranes based boiler reactor operating at a pressure at least twice that of ambient pressure and the heat generated heats steam in thermally coupled steam generation tubes within the boiler reactor; the steam is expanded in steam turbine to generate power; and the carbon dioxide rich effluent leaving the boiler reactor is processed to isolate carbon. In another configuration the synthesis gas is further treated in a gas conditioning system configured for carbon capture in a pre-combustion mode using water gas shift reactors and acid gas removal units to produce hydrogen or hydrogen-rich fuel gas that fuels an integrated gas turbine and steam turbine system to generate power. The disclosed method and system can also be adapted to integrate with coal gasification systems to produce power from both coal and methane containing sources with greater than 90% carbon isolation.

Design and R and D activities on ceramic breeder blanket for fusion experimental reactors in JAERI

International Nuclear Information System (INIS)

Kurasawa, T.; Takatsu, H.; Sato, S.; Nakahira, M.; Furuya, K.; Hashimoto, T.; Kawamura, H.; Kuroda, T.; Tsunematsu, T.; Seki, M.

1995-01-01

Design and R and D activities on ceramic breeder blanket of a fusion experimental reactor have been progressed in JAERI. A layered pebble bed type ceramic breeder blanket with water cooling is a prime candidate concept. Design activities have been concentrated on improvement of the design by conducting detailed analyses and also by fabrication procedure consideration based on the current technologies. A wide variety of R and Ds have also been conducted in accordance with the design activities. Development of fabrication technology of the blanket box structure and its mechanical testing, elementary testing on thermal performances of the pebble bed, and engineering-oriented material tests of breeder and beryllium pebbles are the main achievements during the last two years. (orig.)

Ceramic porous material and method of making same

Science.gov (United States)

Liu, Jun; Kim, Anthony Y.; Virden, Jud W.

1997-01-01

The invention is a mesoporous ceramic membrane having substantially uniform pore size. Additionally, the invention includes aqueous and non-aqueous processing routes to making the mesoporous ceramic membranes. According to one aspect of the present invention, inserting a substrate into a reaction chamber at pressure results in reaction products collecting on the substrate and forming a membrane thereon. According to another aspect of the present invention, a second aqueous solution that is sufficiently immiscible in the aqueous solution provides an interface between the two solutions whereon the mesoporous membrane is formed. According to a further aspect of the present invention, a porous substrate is placed at the interface between the two solutions permitting formation of a membrane on the surface or within the pores of the porous substrate. According to yet another aspect of the present invention, mesoporous ceramic materials are formed using a non-aqueous solvent and water-sensitive precursors.

On the use of supported ceria membranes for oxyfuel process/syngas production

DEFF Research Database (Denmark)

Lobera, M.P.; Serra, J.M.; Foghmoes, Søren Preben Vagn

2011-01-01

Ceramic oxygen transport membranes (OTMs) enable selective oxygen separation from air at high temperatures. Among several potential applications for OTMs, the use in (1) oxygen production for oxyfuel power plants and (2) the integration in high-temperature catalytic membrane reactors for alkane...... upgrading through selective oxidative reactions are of special interest. Nevertheless, these applications involve the direct contact of the membrane surface with carbon-rich atmospheres. Most state-of-the-art permeable membranes are based on perovskites, which are prone to carbonation under operation in CO2......-rich environments and/or decomposition in reducing gas environments. The oxygen flux through supported thin film membranes of Ce0.9Gd0.1O1.95−δ (CGO) with 2 mol.% of cobalt was measured for oxygen separation in oxyfuel processes and in syngas production and degradation was compared to perovskite...

Modelling and sequential simulation of multi-tubular metallic membrane and techno-economics of a hydrogen production process employing thin-layer membrane reactor

KAUST Repository

Shafiee, Alireza

2016-09-24

A theoretical model for multi-tubular palladium-based membrane is proposed in this paper and validated against experimental data for two different sized membrane modules that operate at high temperatures. The model is used in a sequential simulation format to describe and analyse pure hydrogen and hydrogen binary mixture separations, and then extended to simulate an industrial scale membrane unit. This model is used as a sub-routine within an ASPEN Plus model to simulate a membrane reactor in a steam reforming hydrogen production plant. A techno-economic analysis is then conducted using the validated model for a plant producing 300 TPD of hydrogen. The plant utilises a thin (2.5 μm) defect-free and selective layer (Pd75Ag25 alloy) membrane reactor. The economic sensitivity analysis results show usefulness in finding the optimum operating condition that achieves minimum hydrogen production cost at break-even point. A hydrogen production cost of 1.98 $/kg is estimated while the cost of the thin-layer selective membrane is found to constitute 29% of total process capital cost. These results indicate the competiveness of this thin-layer membrane process against conventional methods of hydrogen production. © 2016 Hydrogen Energy Publications LLC

A reverse flow catalytic membrane reactor for the production of syngas: an experimental study

NARCIS (Netherlands)

Smit, J.; Bekink, G.J.; van Sint Annaland, M.; Kuipers, J.A.M.

2005-01-01

In this paper experimental results are presented for a demonstration unit of a recently proposed novel integrated reactor concept (Smit et. al., 2005) for the partial oxidation of natural gas to syngas (POM), namely a Reverse Flow Catalytic Membrane Reactor (RFCMR). Natural gas has great potential

Study on an integrated process combining ozonation with ceramic ultra-filtration for decentralized supply of drinking water.

Science.gov (United States)

Zhu, Jia; Fan, Xiao J; Tao, Yi; Wei, De Q; Zhang, Xi H

2014-09-19

An integrated process was specifically developed for the decentralized supply of drinking water from micro-polluted surface water in the rural areas of China. The treatment process combined ozonation with ceramic ultra-filtration (UF), coagulation for pre-treatment and granular activated carbon filtration. A flat-sheet ceramic membrane was used with a cut-off of 60 nm and the measurement of 254 mm (length) × 240 mm (width) × 6 mm (thickness). Ozonation and ceramic UF was set up whthin one reactor. The experimental results showed that the removal efficiencies of the dissolved organic carbon (DOC) and the formation potential of trihalomethanes (THMs), haloacetic acids (HAAs) and ammonia were 80%, 76%, 70% and 90%, respectively; that the turbidity of the product water was below 0.2 NTU and the particle count number (particles larger than 2 μm) was less than 50 counts per mL. The result also showed that all the pathogenic microorganisms were retained by the ceramic and that UF. Ozonation played a critical role in the control of membrane fouling and the removal of contaminants. Exactly, the membrane fouling can be controlled in situ with 3 mg L(-1) ozone at the permeate flux of 80 L m(-2) h(-1), yet the required dosage of ozone was dependent on the quality of the raw water. Therefore, this study is able to provide a highly compacted system for decentralized supply of high-quality drinking water in terms of both chemical and microbiological safety for the rural areas in China.

Surface Modification of Ceramic Membranes with Thin-film Deposition Methods for Wastewater Treatment

KAUST Repository

Jahangir, Daniyal

2017-12-01

-TiO2 and ALD-SnO2 modified membranes were tested for alginate fouling inhibition performance in a dead-end constant-pressure filtration system. This is the first report on the application of SnO2-modified ceramic membrane for testing its alginate fouling potential; which was determined to be nearly-same for both modified membranes with a negligible amount of difference. This revealed SnO2 as a potential future anti-foulant to be tested for membrane modification/fabrication for application in water/wastewater treatment systems.

Preconceptual design of a salt splitting process using ceramic membranes

Energy Technology Data Exchange (ETDEWEB)

Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R. [Pacific Northwest National Lab., Richland, WA (United States); Balagopal, S.; Landro, T.; Sutija, D.P. [Ceramatec, Inc., Salt Lake City, UT (United States)

1997-01-01

Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate.

Preconceptual design of a salt splitting process using ceramic membranes

International Nuclear Information System (INIS)

Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R.; Balagopal, S.; Landro, T.; Sutija, D.P.

1997-01-01

Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate

Design of a tubular ceramic membrane for gas separation in a PEMFC system

Energy Technology Data Exchange (ETDEWEB)

Kamarudin, S.K.; Daud, W.R.W.; Mohammad, A.W.; Som, A.Md.; Takriff, M.S. [Department of Chemical and Process Engineering, National University of Malaysia, 43600 UKM Bangi, Selangor (Malaysia)

2004-01-01

The objective of this study is to introduce a shortcut in the method of design for a tubular ceramic membrane (TCM) for gas separation. Generally, it explains the permeation of the multi component gas using cross flow models in a porous membrane and the surface area of the membrane required. The novel aspect of this method is that the expression for the length of the membrane is simplified to a number unit (NTU) and a height of transfer unit (HTU). The HTU term for porous membranes is characterised by the physical properties of the membrane; the feed flow rate, n{sub F}, membrane thickness, l{sub M}, feed pressure, P{sub F}, K the permeability of gas and the diameter of the membrane, D{sub M}. The integral for NTU of a porous membrane is the solution for the local permeate along the length of the membrane. It is found that, NTU mainly depends on the rejection stream, x{sub R,}, along the membrane and it describes the relative degree of separation. The Proton Electrolyte Membrane Fuel Cell (PEMFC) system is taken as the case study. CO is the main culprit in reducing the performance of the PEMFC and will act as a catalyst poison for the fuel cell anode at a concentration as low as 100 ppm. Thus, the reformate, from primary reforming, contains a significant amount of CO and must be purified. The effect of some important parameters such as temperature, pressure and the thickness of membrane to the degree of separation are presented in this paper. From the results, it can be seen that the system could reduce the CO concentration from 2000 - 500 ppm. Basically the TCM will operate, in series, with a pressure swing adsorber in order to further reduce the concentration of CO to less than 10 ppm before entering the fuel cell stack. However, this paper only focuses on the design of the TCM. Besides this, it is observed that the purity of the hydrogen increased from 72.8 - 96% (at {theta} = 0.5) after the membrane. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

Presence of Fe-Al binary oxide adsorbent cake layer in ceramic membrane filtration and their impact for removal of HA and BSA.

Science.gov (United States)