Sample records for ceramic materials

  1. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos


    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  2. Ceramic laser materials (United States)

    Ikesue, Akio; Aung, Yan Lin


    The word 'ceramics' is derived from the Greek keramos, meaning pottery and porcelain. The opaque and translucent cement and clay often used in tableware are not appropriate for optical applications because of the high content of optical scattering sources, that is, defects. Recently, scientists have shown that by eliminating the defects, a new, refined ceramic material - polycrystalline ceramic - can be produced. This advanced ceramic material offers practical laser generation and is anticipated to be a highly attractive alternative to conventional glass and single-crystal laser technologies in the future. Here we review the history of the development of ceramic lasers, the principle of laser generation based on this material, some typical results achieved with ceramic lasers so far, and discuss the potential future outlook for the field.

  3. Ceramic Laser Materials

    Energy Technology Data Exchange (ETDEWEB)

    Soules, T F; Clapsaddle, B J; Landingham, R L; Schaffers, K I


    Transparent ceramic materials have several major advantages over single crystals in laser applications, not the least of which is the ability to make large aperture parts in a robust manufacturing process. After more than a decade of working on making transparent YAG:Nd, Japanese workers have recently succeeded in demonstrating samples that performed as laser gain media as well as their single crystal counterparts. Since then several laser materials have been made and evaluated. For these reasons, developing ceramic laser materials is the most exciting and futuristic materials topic in today's major solid-state laser conferences. We have established a good working relationship with Konoshima Ltd., the Japanese producer of the best ceramic laser materials, and have procured and evaluated slabs designed by us for use in our high-powered SSHCL. Our measurements indicate that these materials will work in the SSHCL, and we have nearly completed retrofitting the SSHCL with four of the largest transparent ceramic YAG:Nd slabs in existence. We have also begun our own effort to make this material and have produced samples with various degrees of transparency/translucency. We are in the process of carrying out an extensive design-of-experiments to establish the significant process variables for making transparent YAG. Finally because transparent ceramics afford much greater flexibility in the design of lasers, we have been exploring the potential for much larger apertures, new materials, for example for the Mercury laser, other designs for SSHL, such as, edge pumping designs, slabs with built in ASE suppression, etc. This work has just beginning.

  4. Ceramic catalyst materials

    Energy Technology Data Exchange (ETDEWEB)

    Sault, A.G.; Gardner, T.J. [Sandia National Laboratories, Albuquerque, NM (United States); Hanprasopwattanna, A.; Reardon, J.; Datye, A.K. [Univ. of New Mexico, Albuquerque, NM (United States)


    Hydrous titanium oxide (HTO) ion-exchange materials show great potential as ceramic catalyst supports due to an inherently high ion-exchange capacity which allows facile loading of catalytically active transition metal ions, and an ability to be cast as thin films on virtually any substrate. By coating titania and HTO materials onto inexpensive, high surface area substrates such as silica and alumina, the economics of using these materials is greatly improved, particularly for the HTO materials, which are substantially more expensive in the bulk form than other oxide supports. In addition, the development of thin film forms of these materials allows the catalytic and mechanical properties of the final catalyst formulation to be separately engineered. In order to fully realize the potential of thin film forms of titania and HTO, improved methods for the deposition and characterization of titania and HTO films on high surface area substrates are being developed. By varying deposition procedures, titania film thickness and substrate coverage can be varied from the submonolayer range to multilayer thicknesses on both silica and alumina. HTO films can also be formed, but the quality and reproducibility of these films is not nearly as good as for pure titania films. The films are characterized using a combination of isopropanol dehydration rate measurements, point of zero charge (PZC) measurements, BET surface area, transmission electron microscopy (TEM), and elemental analysis. In order to assess the effects of changes in film morphology on catalytic activity, the films are being loaded with MoO{sub 3} using either incipient wetness impregnation or ion-exchange of heptamolybdate anions followed by calcining. The MoO{sub 3} is then sulfided to form MOS{sub 2}, and tested for catalytic activity using pyrene hydrogenation and dibenzothiophene (DBT) desulfurization, model reactions that simulate reactions occurring during coal liquefaction.

  5. Microwave sintering of ceramic materials (United States)

    Karayannis, V. G.


    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  6. Catalyzed Ceramic Burner Material

    Energy Technology Data Exchange (ETDEWEB)

    Barnes, Amy S., Dr.


    Catalyzed combustion offers the advantages of increased fuel efficiency, decreased emissions (both NOx and CO), and an expanded operating range. These performance improvements are related to the ability of the catalyst to stabilize a flame at or within the burner media and to combust fuel at much lower temperatures. This technology has a diverse set of applications in industrial and commercial heating, including boilers for the paper, food and chemical industries. However, wide spread adoption of catalyzed combustion has been limited by the high cost of precious metals needed for the catalyst materials. The primary objective of this project was the development of an innovative catalyzed burner media for commercial and small industrial boiler applications that drastically reduce the unit cost of the catalyzed media without sacrificing the benefits associated with catalyzed combustion. The scope of this program was to identify both the optimum substrate material as well as the best performing catalyst construction to meet or exceed industry standards for durability, cost, energy efficiency, and emissions. It was anticipated that commercial implementation of this technology would result in significant energy savings and reduced emissions. Based on demonstrated achievements, there is a potential to reduce NOx emissions by 40,000 TPY and natural gas consumption by 8.9 TBtu in industries that heavily utilize natural gas for process heating. These industries include food manufacturing, polymer processing, and pulp and paper manufacturing. Initial evaluation of commercial solutions and upcoming EPA regulations suggests that small to midsized boilers in industrial and commercial markets could possibly see the greatest benefit from this technology. While out of scope for the current program, an extension of this technology could also be applied to catalytic oxidation for volatile organic compounds (VOCs). Considerable progress has been made over the course of the grant

  7. Ceramic materials and growth factors

    Energy Technology Data Exchange (ETDEWEB)

    Ohgushi, H.; Yoshikawa, T.; Okumura, M.; Nakajima, H.; Takakura, Y. [Nara Medical Univ. (Japan). Dept. of Orhtopaedic Surgery; Dohi, Y. [Nara Medical Univ. (Japan). Dept. of Public Health; Noshi, T.; Ikeuchi, M. [Nara Medical Univ. (Japan). Dept. of Oral and Maxillofacial Surgery


    Recently, many types of growth factors have been purified and used for promoting cell differentiation cascade. The activity of growth factors can be detected in vitro such as culture condition. However, the activity is difficult to detect when these factors are locally administered in vivo, because these dissipate soon after the administration. In order to retain growth factors in local milieu, these can be incorporated with biocompatible porous ceramic materials. Such ceramic/factors composites when implanted in vivo, can trigger certain types of cell differentiation cascade resulted in new tissue formation and tissue regeneration. The paper describes the ceramic / growth factors composites especially hydroxyapatite ceramic (HA) / bone morphogenetic protein (BMP) composite to induce osteoblastic differentiation of mesenchymal stem cells. The HA/BMP composite supported the osteoblastic differentiation on the HA surface and finally resulted in bone bonding to the HA. When the marrow mesenchymal stem cells (MSCs) were impregnated in pore areas of HA ceramics, the composites showed more and rapid bone formation than the HA/BMP and HA/MSCs composite, indicating the synergistic effect of BMP and MSCs. These findings indicate the importance of ceramic surface to evoke osteoblastic differentiation as well as to capture the molecules of growth factors for the cell differentiation. (orig.)

  8. Nanocrystalline ceramic materials (United States)

    Siegel, Richard W.; Nieman, G. William; Weertman, Julia R.


    A method for preparing a treated nanocrystalline metallic material. The method of preparation includes providing a starting nanocrystalline metallic material with a grain size less than about 35 nm, compacting the starting nanocrystalline metallic material in an inert atmosphere and annealing the compacted metallic material at a temperature less than about one-half the melting point of the metallic material.

  9. Flash sintering of ceramic materials (United States)

    Dancer, C. E. J.


    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  10. Nanocrystalline ceramic materials (United States)

    Siegel, R.W.; Nieman, G.W.; Weertman, J.R.


    A method is disclosed for preparing a treated nanocrystalline metallic material. The method of preparation includes providing a starting nanocrystalline metallic material with a grain size less than about 35 nm, compacting the starting nanocrystalline metallic material in an inert atmosphere and annealing the compacted metallic material at a temperature less than about one-half the melting point of the metallic material. 19 figs.

  11. Ceramic materials testing and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Wilfinger, K. R., LLNL


    corrosion by limiting the transport of water and oxygen to the ceramic-metal interface. Thermal spray techniques for ceramic coating metallic structures are currently being explored. The mechanics of thermal spray resembles spray painting in many respects, allowing large surfaces and contours to be covered smoothly. All of the relevant thermal spray processes use a high energy input to melt or partially melt a powdered oxide material, along with a high velocity gas to impinge the molten droplets onto a substrate where they conform, quench, solidify and adhere mechanically. The energy input can be an arc generated plasma, an oxy-fuel flame or an explosion. The appropriate feed material and the resulting coating morphologies vary with technique as well as with application parameters. To date on this project, several versions of arc plasma systems, a detonation coating system and two variations of high velocity oxy-fuel (HVOF) fired processes have been investigated, operating on several different ceramic materials.




    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  13. Ceramics As Materials Of Construction


    Zaki, A.; Eteiba, M. B.; Abdelmonem, N.M.


    This paper attempts to review the limitations for using the important ceramics in contact with corrosive media. Different types of ceramics are included. Corrosion properties of ceramics and their electrical properties are mentioned. Recommendations are suggested for using ceramics in different media.

  14. Ceramic composites: Enabling aerospace materials (United States)

    Levine, S. R.


    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  15. New ceramic materials; Nuevos materiales ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, R.; Dominguez-Rodriguez, A.


    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  16. Dynamic properties of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E. [Sandia National Labs., Albuquerque, NM (United States). Experimental Impact Physics Dept.


    The present study offers new data and analysis on the transient shock strength and equation-of-state properties of ceramics. Various dynamic data on nine high strength ceramics are provided with wave profile measurements, through velocity interferometry techniques, the principal observable. Compressive failure in the shock wave front, with emphasis on brittle versus ductile mechanisms of deformation, is examined in some detail. Extensive spall strength data are provided and related to the theoretical spall strength, and to energy-based theories of the spall process. Failure waves, as a mechanism of deformation in the transient shock process, are examined. Strength and equation-of-state analysis of shock data on silicon carbide, boron carbide, tungsten carbide, silicon dioxide and aluminum nitride is presented with particular emphasis on phase transition properties for the latter two. Wave profile measurements on selected ceramics are investigated for evidence of rate sensitive elastic precursor decay in the shock front failure process.

  17. Advanced Ceramic Materials for Future Aerospace Applications (United States)

    Misra, Ajay


    With growing trend toward higher temperature capabilities, lightweight, and multifunctionality, significant advances in ceramic matrix composites (CMCs) will be required for future aerospace applications. The presentation will provide an overview of material requirements for future aerospace missions, and the role of ceramics and CMCs in meeting those requirements. Aerospace applications will include gas turbine engines, aircraft structure, hypersonic and access to space vehicles, space power and propulsion, and space communication.

  18. A new classification system for all-ceramic and ceramic-like restorative materials. (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A


    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  19. Smart Energy Materials of PZT Ceramics

    Directory of Open Access Journals (Sweden)

    Mitsuhiro Okayasu


    Full Text Available To better understand the material properties of lead zirconate titanate (PZT ceramics, the domain-switching characteristics and electric power generation characteristics have been investigated during loading and unloading by using various experimental techniques. Furthermore, the influence of oscillation condition on the electrical power generation properties of lead zirconate titanate (PZT piezoelectric ceramics has been investigated. It is found that the power generation is directly attributed to the applied load and wave mode. The voltage rises instantly to the maximum level under square-wave mode, although the voltage increases gradually under triangular-wave mode. After this initial increase, there is a rapid fall to zero, followed by generation of increasingly negative voltage as the applied load is removed for all wave modes. Variation of the electric voltage is reflected by the cyclic loading at higher loading frequencies. On the basis of the obtained experimental results for the wave modes, the electrical power generation characteristics of PZT ceramics are proposed, and the voltages generated during loading and unloading are accurately estimated. The electric generation value is decrease with increasing the cyclic number due to the material failure, e.g., domain switching and crack. The influence of domain switching on the mechanical properties PZT piezoelectric ceramics is clarified, and 90 degree domain switching occurs after the load is applied to the PZT ceramic directly. Note that, in this paper, our experimental results obtained in our previous works were introduced

  20. Constitutive Theory Developed for Monolithic Ceramic Materials (United States)

    Janosik, Lesley A.


    With the increasing use of advanced ceramic materials in high-temperature structural applications such as advanced heat engine components, the need arises to accurately predict thermomechanical behavior that is inherently time-dependent and that is hereditary in the sense that the current behavior depends not only on current conditions but also on the material's thermomechanical history. Most current analytical life prediction methods for both subcritical crack growth and creep models use elastic stress fields to predict the time-dependent reliability response of components subjected to elevated service temperatures. Inelastic response at high temperatures has been well documented in the materials science literature for these material systems, but this issue has been ignored by the engineering design community. From a design engineer's perspective, it is imperative to emphasize that accurate predictions of time-dependent reliability demand accurate stress field information. Ceramic materials exhibit different time-dependent behavior in tension and compression. Thus, inelastic deformation models for ceramics must be constructed in a fashion that admits both sensitivity to hydrostatic stress and differing behavior in tension and compression. A number of constitutive theories for materials that exhibit sensitivity to the hydrostatic component of stress have been proposed that characterize deformation using time-independent classical plasticity as a foundation. However, none of these theories allow different behavior in tension and compression. In addition, these theories are somewhat lacking in that they are unable to capture the creep, relaxation, and rate-sensitive phenomena exhibited by ceramic materials at high temperatures. The objective of this effort at the NASA Lewis Research Center has been to formulate a macroscopic continuum theory that captures these time-dependent phenomena. Specifically, the effort has focused on inelastic deformation behavior associated

  1. Preparation and Microstructure of Glass-ceramics and Ceramic Composite Materials

    Institute of Scientific and Technical Information of China (English)

    HE Feng; XIE Junlin; HAN Da


    The technology and microstructure of glass-ceramics and ceramic composite materials were studied.A suitable ceramic body was chosen on the basis of the sintering temperature of CaO-Al2O3-SiO2 system glass-ceramics.According to the expansion coefficient of the ceramic body,that of CaO-Al2O3-SiO2 system glass-ceramics was adjusted.a-wollastonite was found present as the major crystalline phase in glass-ceramic.The CaO-Al2O3-SiO2 system glass-ceramic layer and ceramic body could be sintered together by adjusting the sintering period.The compositions of glass-ceramic layer and ceramic body diffuse mutually at 1100℃.resulting in an interface between them.To achieve good sintered properties of glass-ceramics and the chosen ceramic body,at least a four-hour sintering time is used.

  2. Analysis of Material Removal in Alumina Ceramic Honing

    Institute of Scientific and Technical Information of China (English)


    The removal mechanism is of importance to the grinding of hard and brittle ceramic materials. It is more suitable to analyze the material removal during ceramics honing processes by means of indention fracture approach. There are two honing characteristics different from grinding, the honing incidental tensile stresses and the crosshatch pattern. The stresses may influence material removal of brittle ceramics with lower tensile strength. In addition, the criss-cross cutting pattern on a bore known as cros...

  3. Materials characteristics of uncoated/ceramic-coated implant materials. (United States)

    Lacefield, W R


    In this paper, the biocompatibility of dental implant materials is discussed in the context of both the mechanical characteristics of the materials and the type of surface presented to the surrounding tissues. The proper functioning of the implant depends on whether it possesses the strength necessary to withstand loading within the expected range, with other properties such as elongation being of importance in some instances. A suitable modulus of elasticity may be of major importance in situations when optimum load transmission from the implant into the surrounding bone is key to the successful functioning of the device. Dental implants present a wide range of surfaces to the surrounding tissues based on surface composition, texture, charge energy, and cleanliness (sterility). Metallic implants are characterized by protective oxide layers, but ion release is still common with these materials, and is a function of passivation state, composition, and corrosion potential. An effective surface treatment for titanium appears to be passivation or anodization in a suitable solution prior to implantation. Inert ceramic surfaces exhibit minimal ion release, but are similar to metals in that they do not form a high energy bond to the surrounding bone. Some of the newly developed dental implant alloys such as titanium alloys, which contain zirconium and niobium, and high-strength ceramics such as zirconia may offer some advantages (such as lower modulus of elasticity) over the conventional materials. Calcium phosphate ceramic coatings are commonly used to convert metallic surfaces into a more bioactive state and typically cause faster bone apposition. There is a wide range of ceramic coatings containing calcium and phosphorus, with the primary difference in many of these materials being in the rate of ion release. Although their long-term success rate is unknown, the calcium phosphate surfaces seem to have a higher potential for attachment of osteoinductive agents than do

  4. Emerging Ceramic-based Materials for Dentistry (United States)

    Denry, I.; Kelly, J.R.


    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  5. A review of ceramic bearing materials in total joint arthroplasty. (United States)

    Bal, B S; Garino, J; Ries, M; Rahaman, M N


    Bearings made of ceramics have ultra-low wear properties that make them suitable for total hip arthroplasty (THA) and total knee arthroplasty (TKA). When compared to cobalt chrome (CoCr)-on-polyethylene (PE) articulations, ceramics offer drastic reductions in bearing wear rates. Lower wear rates result in fewer wear particles produced by the articulating surfaces. In theory, this should reduce the risk of periprosthetic osteolysis and premature implant loosening, thereby contributing to the longevity of total joints. In addition to ceramics, other alternative bearing couples, such as highly cross-linked PE (XLPE) and metal-on-metal also offer less wear than CoCr-on-PE articulations in total joint arthroplasty. Alumina and zirconia ceramics are familiar to orthopaedic surgeons since both materials have been used in total joints for several decades. While not new in Europe, alumina-on-alumina ceramic total hips have only recently become available for widespread use in the United States from various orthopaedic implant manufacturers. As the search for the ideal total joint bearing material continues, composite materials of existing ceramics, metal-on-ceramic articulations, and new ceramic technologies will offer more choices to the arthroplasty surgeon. The objective of this paper is to present an overview of material properties, clinical applications, evolution, and limitations of ceramic materials that are of interest to the arthroplasty surgeon.

  6. Applications of the electron backscatter diffraction technique to ceramic materials (United States)

    Koblischka, M. R.; Koblischka-Veneva, A.


    A technique with a relatively high spatial resolution is required for an effective analysis of the microstructure of ceramic materials. The recently developed electron backscatter diffraction (EBSD) technique, which works within a scanning electron microscope, enables a spatially highly resolved study of crystallographic orientations while recording Kikuchi patterns on a user-defined grid. However, such an EBSD texture analysis was until now not often performed on ceramic materials - in contrary, the technique is widely employed in the analysis of metallic materials, including the investigation of various types of steels. The use of ceramics possesses a variety of problems for EBSD investigations like: (i) complicated crystal structure, (ii) difficult surface preparation, and (iii) problems arising from a low conductivity of the ceramic materials. Here, we discuss these problems and present solutions in order to obtain high-quality Kikuchi patterns from such ceramics.

  7. Glass-ceramics as building materials

    Directory of Open Access Journals (Sweden)

    Rincón, J. María


    Full Text Available Glass-ceramics are materials composed as any ceramic material by several crystalline phases embedded in an amorphous or vitreous matrix, but their manufacture process implies the controlled devitrification or nucleation and growth of phases from an original glass. The original shape of the original glass molded by conventional methods is carried out by using pressing and sintering followed by crystallization steps. By both processing routes are obtained transparent and/or opaque materials, with or without colours, which after adequate control and design of composition and microstructure have numerous domestic and architectonic applications. They can be used as pavements or wall coatings and in various decorative elements. In fact, their use is very extensive in east-European, American and Asian (Japan countries in constructions for covering large surfaces. The greater advantage of the glass-ceramic process is that due to the own process of vitrification allows the incorporation in their structure of a wide range of compositions from mining and industrial residues, such as red muds, ashes, fangos, scraps... which they can in this way not only be inertizated, but furthermore it be converted without risk for the environment into products useful in construction applications, offering to the architect and to the decorator a new range of "eco-materials" with multiple complementary possibilities of the already existing architectural materials in the market.

    Los productos o materiales vitrocerámicos se componen, como cualquier material de tipo cerámico, de una o varias fases cristalinas embebidas en una matriz amorfa o vítrea, pero cuyo proceso de fabricación implica la desvitrificación o nucleación y cristalización controlada de un vidrio original o de partida. En el proceso de obtención de estos materiales se puede conservar la forma original conferida al vidrio de partida por los métodos convencionales de moldeado de vidrios

  8. Tribology of ceramics and composites materials science perspective

    CERN Document Server

    Basu, Bikramjit


    This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. With important introductory chapters on the fundamentals, processing, and applications of tribology, the book then examines in detail the nature and properties of materials, the friction and wear of structural ceramics, bioceramics, biocomposites, and nanoceramics, as well as lightweight composites and the friction and wear of ceramics in a cryogenic environment.

  9. Attachment of epithelial cells and fibroblasts to ceramic materials. (United States)

    Niederauer, G G; McGee, T D; Keller, J C; Zaharias, R S


    This study examined in vitro gingival epithelial and fibroblast cell attachment to ceramic materials made of tricalcium phosphate and/or magnesium aluminate spinel. The composite made of tricalcium phosphate and spinel is called 'osteoceramic'. These ceramics had various compositions and surface structures, which were initially characterized. Cell attachment assays were performed using both cell types to compare cellular response to the ceramic materials. Specimens were also prepared for scanning electron microscopy to investigate cellular morphology. The highest levels of cell attachment for gingival epithelial cells were observed on the rough osteoceramic surface, whereas gingival fibroblasts attached least to the rough osteoceramic surface.

  10. Actively Cooled Ceramic Composite Nozzle Material Project (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features, such...

  11. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites (United States)

    Levine, Stanley R. (Editor)


    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  12. Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials (United States)

    Jordan, William


    Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

  13. Updating Classifications of Ceramic Dental Materials: A Guide to Material Selection. (United States)

    McLaren, Edward A; Figueira, Johan


    The indications for and composition of today's dental ceramic materials serve as the basis for determining the appropriate class of ceramics to use for a given case. By understanding the classifications, composition, and characteristics of the latest all-ceramic materials, which are presented in this article in order of most to least conservative, dentists and laboratory technicians can best determine the ideal material for a particular treatment.

  14. Fly ash of mineral coal as ceramic tiles raw material. (United States)

    Zimmer, A; Bergmann, C P


    The aim of this work was to evaluate the use of mineral coal fly ash as a raw material in the production of ceramic tiles. The samples of fly ash came from Capivari de Baixo, a city situated in the Brazilian Federal State of Santa Catarina. The fly ash and the raw materials were characterized regarding their physical chemical properties, and, based on these results; batches containing fly ash and typical raw materials for ceramic tiles were prepared. The fly ash content in the batches varied between 20 and 80 wt%. Specimens were molded using a uniaxial hydraulic press and were fired. All batches containing ash up to 60 wt% present adequate properties to be classified as several kinds of products in the ISO 13006 standard () regarding its different absorption groups (pressed). The results obtained indicate that fly ash, when mixed with traditional raw materials, has the necessary requirements to be used as a raw material for production of ceramic tiles.

  15. Recent advances in materials for all-ceramic restorations. (United States)

    Griggs, Jason A


    The past 3 years of research on materials for all-ceramic veneers, inlays, onlays, single-unit crowns, and multi-unit restorations are reviewed in this article. The primary changes in the field were the proliferation of zirconia-based frameworks and computer-aided fabrication of prostheses, and a trend toward more clinically relevant in vitro test methods. This article includes an overview of ceramic fabrication methods, suggestions for critical assessment of material property data, and a summary of clinical longevity for prostheses constructed of various materials.

  16. Overview: Damage resistance of graded ceramic restorative materials. (United States)

    Zhang, Yu


    Improving mechanical response of materials is of great interest in a wide range of disciplines, including biomechanics, tribology, geology, optoelectronics, and nanotechnology. It has been long recognized that spatial gradients in surface composition and structure can improve the mechanical integrity of a material. This review surveys recent results of sliding-contact, flexural, and fatigue tests on graded ceramic materials from our laboratories and elsewhere. Although our findings are examined in the context of possible applications for next-generation, graded all-ceramic dental restorations, implications of our studies have broad impact on biomedical, civil, structural, and an array of other engineering applications.

  17. Water reservoir as resource of raw material for ceramic industry (United States)

    Irie, M.; Tarhouni, J.


    The industries related to the ceramics such as construction bricks, pottery and tile are the important sectors that cover the large part of the working population in Tunisia. The raw materials, clay or silt are excavated from opencast site of limestone clay stratum. The opencast site give the negative impact on landscape and environment, risks of landslide, soil erosion etc. On the other hand, a most serious problem in water resource management, especially in arid land such as Tunisia, is sedimentation in reservoirs. Sediment accumulation in the reservoirs reduces the water storage capacity. The authors proposed the exploitation of the sediment as raw material for the ceramics industries in the previous studies because the sediment in Tunisia is fine silt. In this study, the potential of the water reservoirs in Tunisia as the resource of the raw material for the ceramics industries is estimated from the sedimentation ratio in the water reservoirs.

  18. Glass-ceramic materials from electric arc furnace dust. (United States)

    Kavouras, P; Kehagias, T; Tsilika, I; Kaimakamis, G; Chrissafis, K; Kokkou, S; Papadopoulos, D; Karakostas, Th


    Electric arc furnace dust (EAFD) was vitrified with SiO2, Na2CO3 and CaCO3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO3) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase.

  19. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.


    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  20. Materials Development Program: Ceramic Technology Project bibliography, 1984--1992

    Energy Technology Data Exchange (ETDEWEB)


    The Ceramic Technology [for Advanced Heat Engines] Project was begun in 1983 to meet the ceramic materials needs of the companion DOE automotive engine program, the Advanced Gas Turbine (AGT) project, and the Heavy Duty Transport (low-heat-rejection, heavy-duty diesel) project. Goal is to develop an industry technology base for reliable and cost effective ceramics for applications in advanced automotive gas turbine and diesel engines. Research areas were identified following extensive input from industry and academia. Majority of research is done by industry (60%); work is also done at colleges and universities, in-house, and at other national laboratories and government agencies. In the beginning, reliability of ceramic components was the key issue. The reliability issues have largely been met and, at the present time, cost is the driving issue, especially in light of the highly cost-sensitive automotive market. Emphasis of the program has now been shifted toward developing cost-effective ceramic components for high-performance engines in the near-term. This bibliography is a compilation of publications done in conjunction with the Ceramic Technology Project since its beginning. Citations were obtained from reports done by participants in the project. We have tried to limit citations to those published and easily located. The end date of 1992 was selected.

  1. Mechanical behaviour of engineering materials. Metals, ceramics, polymers, and composites

    Energy Technology Data Exchange (ETDEWEB)

    Roesler, Joachim; Baeker, Martin [TU Braunschweig (Germany). Inst. fuer Werkstoffe; Harders, Harald


    How do engineering materials deform when bearing mechanical loads? To answer this crucial question, the book bridges the gap between continuum mechanics and materials science. The different kinds of material deformation (elasticity, plasticity, fracture, creep, fatigue) are explained in detail. The book also discusses the physical processes occurring during the deformation of all classes of engineering materials (metals, ceramics, polymers, and composites) and shows how these materials can be strengthened to meet the design requirements. It provides the knowledge needed in selecting the appropriate engineering material for a certain design problem.

  2. Chemistry of electronic ceramic materials. Proceedings of the International Conference on the Chemistry of Electronic Ceramic Materials (United States)

    Davies, P. K.; Roth, R. S.


    The conference was held at Jackson Hole, Wyoming from August 17 to 22, 1990, and in an attempt to maximize the development of this rapidly moving, multidisciplinary field, this conference brought together major national and international researchers to bridge the gap between those primarily interested in the pure chemistry of inorganic solids and those interested in the physical and electronic properties of ceramics. With the many major discoveries that have occurred over the last decade, one of the goals of this meeting was to evaluate the current understanding of the chemistry of electronic ceramic materials, and to assess the state of a field that has become one of the most important areas of advanced materials research. The topics covered include: crystal chemistry; dielectric ceramics; low temperature synthesis and characterization; solid state synthesis and characterization; surface chemistry; superconductors; theory and modeling.

  3. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics. (United States)

    Cox, Sarah B.


    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.



    Presenda Barrera, Álvaro


    [EN] Zirconia has become a widely utilized structural ceramic material with important applications in dentistry due to its superb mechanical properties, biocompatibility, aesthetic characteristics and durability. Zirconia needs to be stabilized in the t-phase to obtain improved mechanical properties such as hardness and fracture toughness. Fully dense yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) materials are normally consolidated through the energy-intensive processing of po...

  5. Reuse of sugarcane bagasse ash (SCBA) to produce ceramic materials. (United States)

    Souza, A E; Teixeira, S R; Santos, G T A; Costa, F B; Longo, E


    Sugarcane bagasse ash (SCBA) is a residue resulting from the burning of bagasse in boilers in the sugarcane/alcohol industry. SCBA has a very high silica concentration and contains aluminum, iron, alkalis and alkaline earth oxides in smaller amounts. In this work, the properties of sintered ceramic bodies were evaluated based on the concentration of SCBA, which replaced non-plastic material. The ash was mixed (up to 60 wt%) with a clayed raw material that is used to produce roof tiles. Prismatic probes were pressed and sintered at different temperatures (up to 1200 °C). Technological tests of ceramic probes showed that the addition of ash has little influence on the ceramic properties up to 1000 °C. X-ray diffraction and thermal analysis data showed that, above this temperature the ash participates in the sintering process and in the formation of new important phases. The results reported show that the reuse of SCBA in the ceramic industry is feasible.

  6. Advanced ceramic materials for next-generation nuclear applications (United States)

    Marra, John


    The nuclear industry is at the eye of a 'perfect storm' with fuel oil and natural gas prices near record highs, worldwide energy demands increasing at an alarming rate, and increased concerns about greenhouse gas (GHG) emissions that have caused many to look negatively at long-term use of fossil fuels. This convergence of factors has led to a growing interest in revitalization of the nuclear power industry within the United States and across the globe. Many are surprised to learn that nuclear power provides approximately 20% of the electrical power in the US and approximately 16% of the world-wide electric power. With the above factors in mind, world-wide over 130 new reactor projects are being considered with approximately 25 new permit applications in the US. Materials have long played a very important role in the nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced reactor systems and fuel cycles that minimize waste and increase proliferation resistance, materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Advanced metallic and ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles, advanced alloy fuels for 'deep-burn' applications, as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, a number of fuel reprocessing operations are being investigated. Advanced materials continue to provide a vital contribution in 'closing the fuel cycle' by stabilization of associated low-level and high-level wastes in highly durable cements, ceramics, and glasses. Beyond this fission energy application, fusion energy will demand advanced materials capable of withstanding the extreme environments of high

  7. Evaluation Of Shielding Efficacy Of A Ferrite Containing Ceramic Material

    Energy Technology Data Exchange (ETDEWEB)

    Verst, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)


    The shielding evaluation of the ferrite based Mitsuishi ceramic material has produced for several radiation sources and possible shielding sizes comparative dose attenuation measurements and simulated projections. High resolution gamma spectroscopy provided uncollided and scattered photon spectra at three energies, confirming theoretical estimates of the ceramic’s mass attenuation coefficient, μ/ρ. High level irradiation experiments were performed using Co-60, Cs-137, and Cf-252 sources to measure penetrating dose rates through steel, lead, concrete, and the provided ceramic slabs. The results were used to validate the radiation transport code MCNP6 which was then used to generate dose rate attenuation curves as a function of shielding material, thickness, and mass for photons and neutrons ranging in energy from 200 keV to 2 MeV.

  8. Surface Hardness of Resin Cement Polymerized under Different Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Pimmada Kesrak


    Full Text Available Objectives. To evaluate the surface hardness of two light-cured resin cements polymerized under different ceramic discs. Methods. 40 experimental groups of 2 light-cured resin cement specimens (Variolink Veneer and NX3 were prepared and polymerized under 5 different ceramic discs (IPS e.max Press HT, LT, MO, HO, and Cercon of 4 thicknesses (0.5, 1.0, 1.5, and 2.0 mm, Those directly activated of both resin cements were used as control. After light activation and 37∘C storage in an incubator, Knoop hardness measurements were obtained at the bottom. The data were analyzed with three-way ANOVA, t-test, and one-way ANOVA. Results. The KHN of NX3 was of significantly higher than that of Variolink Veneer (<0.05. The KHN of resin cement polymerized under different ceramic types and thicknesses was significant difference (<0.05. Conclusion. Resin cements polymerized under different ceramic materials and thicknesses showed statistically significant differences in KHN.

  9. Alumina-based Ceramic Material for High-voltage Ceramic Substrate

    Directory of Open Access Journals (Sweden)

    S. R. Sangawar


    Full Text Available The paper presents the study of the particle size distribution, surface area and their effecton sintering of alumina (Al2O3 using additives such as magnesium oxide (MgO and silica (SiO2,so that the samples could be sintered to high relative density (~ 97.43 % with controlled graingrowth. However, the use of MgO along with SiO2 on Al2O3 produced the powder compactshaving high Green density, sintered density with minimum porosity to achieve high dielectricstrength ceramic material, so that material can be used for high-voltage insulator applications.

  10. Effect of Rare Earth Phosphate Composite Materials on Cleanout Oil-Dirty Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    Liang Jinsheng; Zhang Jin; Liang Guangchuan; Wang Lijuan; Li Guosheng; Meng Junping; Pan Yanfen


    The ceramics with cleaning easily up oil-dirty property were prepared by doping enamel slurry with rare earth elements phosphate composite materials, and then the influence mechanisms of rare earth elements phosphate composite materials on the cleaning easily up oil-dirty property of ceramic were studied by testing the surface tension and contact angle of water, latex stability inside of ceramic product. Results that the ceramic doped enamel slurry with rare earth phosphate composite materials can reduce obviously the surface tension and contact angle of water, and make latex more stable, and so the ceramics possess excellent cleanout oil-dirty property.

  11. Novel sintered ceramic materials incorporated with EAF carbon steel slag (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.


    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  12. Ultrasonic and radiographic evaluation of advanced aerospace materials: Ceramic composites (United States)

    Generazio, Edward R.


    Two conventional nondestructive evaluation techniques were used to evaluate advanced ceramic composite materials. It was shown that neither ultrasonic C-scan nor radiographic imaging can individually provide sufficient data for an accurate nondestructive evaluation. Both ultrasonic C-scan and conventional radiographic imaging are required for preliminary evaluation of these complex systems. The material variations that were identified by these two techniques are porosity, delaminations, bond quality between laminae, fiber alignment, fiber registration, fiber parallelism, and processing density flaws. The degree of bonding between fiber and matrix cannot be determined by either of these methods. An alternative ultrasonic technique, angular power spectrum scanning (APSS) is recommended for quantification of this interfacial bond.

  13. Mechanical behaviour of new zirconia-hydroxyapatite ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Delgado, J.A.; Morejon, L. [La Habana Univ. (Cuba). Centro de Biomateriales; Martinez, S. [Barcelona Univ. (Spain). Dept. Cristallografia, Mineralogia; Ginebra, M.P.; Carlsson, N.; Fernandez, E.; Planell, J.A. [Universidad Politecnica de Cataluna, Barcelona (Spain). CREB; Clavaguera-Mora, M.T.; Rodriguez-Viejo, J. [Universitat Autonoma de Barcelona (Spain). Dept. de Fisica


    In this work a new zirconia-hydroxyapatite ceramic material was obtained by uniaxial pressing and sintering in humid environment. The powder X-ray diffraction (XRD) patterns and infrared spectra (FT-IR) showed that the hydroxyapatite (HA) is the only calcium phosphate phase present. The fracture toughness for HA with 20 wt.% of magnesia partially stabilised zirconia (Mg-PSZ) was around 2.5 times higher than those obtained for HA pure, also the highest value of bending strength (160 MPa) was obtained for material reinforced with Mg-PSZ. For the MgPSZ-HA (20%) the fracture mechanism seems to be less transgranular. (orig.)

  14. Fabrication of functionally gradient materials with internal channels in ceramics and ceramic composites (United States)

    Shin, Hyea-Weon

    Functionally Gradient Materials (FGMs) are inhomogeneous materials whose compositions vary from one phase to another. By tailoring the inhomogeneous properties, FGMs can be used to reduce the stresses that are caused by severe thermal gradients. Thermal gradient loading can further be compensated by heat transfer into a cooling fluid circulating in a network of channels and manifolds. In an envisioned application, heat from a localized source is transferred to the cooling fluid, easing sharp thermal loads while minimizing the unwanted spread of heat energy to the ambient surroundings. This study reports on the fabrication of functionally gradient ceramics and the embedding of simple internal channels within these ceramics. Functional gradiency (variation of composition) is built in via the layering of different components across the thickness of a plate sample. Traditional powder processing techniques are applied to fabricate the test pieces, and recently developed methods of joining are used to build assemblies from individually sintered plate layers. For a well-formed FGM to be made, materials parameters need to be selected based on mechanical, thermal and chemical properties. As a class, ceramics are hard, wear-resistant, refractory, electrically and thermally insulative, nonmagnetic, chemically stable, and oxidation-resistant. However, because of their brittleness, ceramics with minute channels are difficult to machine. Instead, for this study, a graphite fugitive phase is used as a spacer to support channel volumes within a ceramic powder compact; during pre-sintering, the graphite burns out to expose a network of channels. Full sintering fixes the final shape. At the operating temperatures of the ovens used in our fabrication study, sintering of alumina, partially stabilized zirconia, fully stabilized zirconia and hydroxyapatite have been successful, and these ceramic powders form the basis of the present fabrication studies. Inhomogeneities inherent in the

  15. Annual Conference on Composites and Advanced Ceramic Materials, 9th, Cocoa Beach, FL, January 20-23, 1985, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The present conference discusses testing methods for ceramic matrix composites, developments in ceramic fibers, space transportation systems thermal protection materials, ceramics for heat engines and other severe environments, thermal sprayed coatings, the development status of ceramic tribology, and the fabrication of ceramics and hard metals. Specific attention is given to the mechanical characterization of ceramic and glass matrix composites, the application of fracture mechanics to fiber composites, the degradation properties of Nicalon SiC fibers, ceramic matrix toughening, SiC/glass composite phases, ceramic composite manufacture by infiltration, and ceramic coatings for the Space Shuttle's surface insulation. Also treated are design principles for anisotropic brittle materials, ceramics for intense radiant heat applications, ceramic-coated tip seals for turbojet engines, composite production by low pressure plasma deposition, tribology in military systems, lubrication for ceramics, a systems approach to the grinding of structural ceramics, and the fabrication of inorganic foams by microwave irradiation.

  16. The teaching of all-ceramic restorations in North American dental schools: materials and techniques employed. (United States)

    Frazier, K B; Mjör, I A


    North American dental schools were surveyed to determine the types of clinical experiences and the extent of material use that predoctoral students encounter with restorative procedures that employ all-ceramic materials. The results were based on an overall response rate of 80% from the 64 surveyed schools. The majority (96%) of the 51 schools responding to the survey did offer an opportunity to become experienced with all-ceramic restorations. The selection of bases and liners for all-ceramic restorations included dentin adhesive agents, glass ionomer materials, and calcium hydroxide products, by a ratio of 5:4:1, respectively. The most commonly used impression material types were addition silicone and polyether. One or both of these materials were used by every school. Dicor glass ceramic and alumina core ceramic were the most commonly used materials by the responding schools for veneers, onlays, and crowns. Dicor glass ceramic and CAD/CAM ceramic were most commonly used for inlays. Crowns were made of more different all-ceramic material types than the other restoration classes. Fabrication of all-ceramic restorations was primarily by commercial laboratories and school technicians. Students have hands-on experience in the fabrication of all-ceramic restorations in 6% of the responding schools. Luting agents for all-ceramic restorations include dual-cured resin, in 96% of the responding schools, light-cured resin, 43%, and glass ionomer cement, 33%. Zinc phosphate, chemical-cured composite, and polycarboxylate were used by less than one fourth of the respondents. Only resin-based composite materials were used to lute ceramic veneers. Rubber dam was applied primarily during luting procedures involving all-ceramic inlays and onlays. Crowns and veneers were isolated by this method in less than 30% of the responding schools. Finishing procedures with all-ceramic restorations were accomplished with three or more instruments by 89% of the schools.

  17. Biocompatible glass-ceramic materials for bone substitution. (United States)

    Vitale-Brovarone, Chiara; Verné, Enrica; Robiglio, Lorenza; Martinasso, Germana; Canuto, Rosa A; Muzio, Giuliana


    A new bioactive glass composition (CEL2) in the SiO(2)-P(2)O(5)-CaO-MgO-K(2)O-Na(2)O system was tailored to control pH variations due to ion leaching phenomena when the glass is in contact with physiological fluids. CEL2 was prepared by a traditional melting-quenching process obtaining slices that were heat-treated to obtain a glass-ceramic material (CEL2GC) that was characterized thorough SEM analysis. Pre-treatment of CEL2GC with SBF was found to enhance its biocompatibility, as assessed by in vitro tests. CEL2 powder was then used to synthesize macroporous glass-ceramic scaffolds. To this end, CEL2 powders were mixed with polyethylene particles within the 300-600 microm size-range and then pressed to obtain crack-free compacted powders (green). This was heat-treated to remove the organic phase and to sinter the inorganic phase, leaving a porous structure. The biomaterial thus obtained was characterized by X-ray diffraction, SEM equipped with EDS, density measurement, image analysis, mechanical testing and in vitro evaluation, and found to be a glass-ceramic macroporous scaffold with uniformly distributed and highly interconnected porosity. The extent and size-range of the porosity can be tailored by varying the amount and size of the polyethylene particles.

  18. Use of basaltic waste as red ceramic raw material

    Directory of Open Access Journals (Sweden)

    T. M. Mendes

    Full Text Available Abstract Nowadays, environmental codes restrict the emission of particulate matters, which result in these residues being collected by plant filters. This basaltic waste came from construction aggregate plants located in the Metropolitan Region of Londrina (State of Paraná, Brazil. Initially, the basaltic waste was submitted to sieving (< 75 μm and the powder obtained was characterized in terms of density and particle size distribution. The plasticity of ceramic mass containing 0%, 10%, 20%, 30%, 40% and 50% of basaltic waste was measured by Atterberg method. The chemical composition of ceramic formulations containing 0% and 20% of basaltic waste was determined by X-ray fluorescence. The prismatic samples were molded by extrusion and fired at 850 °C. The specimens were also tested to determine density, water absorption, drying and firing shrinkages, flexural strength, and Young's modulus. Microstructure evaluation was conducted by scanning electron microscopy, X-ray diffraction, and mercury intrusion porosimetry. Basaltic powder has similar physical and chemical characteristics when compared to other raw materials, and contributes to ceramic processing by reducing drying and firing shrinkage. Mechanical performance of mixtures containing basaltic powder is equivalent to mixtures without waste. Microstructural aspects such as pore size distribution were modified by basaltic powder; albite phase related to basaltic powder was identified by X-ray diffraction.

  19. Colour variations in graffiti-proofed ceramic materials

    Directory of Open Access Journals (Sweden)

    García Santos, A.


    Full Text Available The investigation analyses the variation of superficial properties, COLOUR and LUMINOSITY, hat the ceramic support protected by the incorporation of a protection with transparent painting undergoes, antigraffiti. The test pieces were analysed by digital procedures, obtaining quantifiable values of each ceramic sample by means of computer programs (modifications of colour taking itself as it bases the same type of ceramics without protection. In the surface of the pieces ceramics dealt with painting antigraffiti, tones different from the original ones were observed from the piece without painting. The type of painting and the material of base, obtaining itself the following results, determine this variation: - The rustic ceramics is much more susceptible to modify its characteristics of colour that the industrialists. - In both types of analysed industrial ceramics in the investigation, the variation of the tone independently took place with the same characteristics or parameters of quantification of the type of painting. - In all the analysed types of ceramics dealt with painting antigraffiti, the colour modifies its tonality tending towards the called tones «cold», violates, by the presence of blue and the loss of the red one. Before a same painting, it was observed a greater alteration of tones and luminosity in the rustic ceramics in comparison with the industrialists.

    Se analiza la variación de propiedades superficiales, COLOR Y LUMINOSIDAD, que sufre el soporte cerámico protegido por la incorporación de una protección con pintura transparente, antigraffiti. Las probetas fueron analizadas por procedimientos digitales, obteniéndose valores cuantificables de cada muestra cerámica mediante programas de ordenador (modificaciones de color, tomándose como base el mismo tipo de cerámica sin protección. En la superficie de las piezas cerámicas tratadas con pintura antigraffiti, se observaron tonos distintos a los originales de la

  20. Composition, Processing Technology and Property of Ceramic Die Materials Containing Rare Earth Additives

    Institute of Scientific and Technical Information of China (English)

    Xiao Guangchun; Xu Chonghai; Fang Bin


    Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.

  1. Selection of Raw Materials for the Reactive Sinterling of Zircon Porous Ceramics

    Institute of Scientific and Technical Information of China (English)

    SHENYi; ZHANGWenli; 等


    The effect of three kinds of zircon raw materials on the sinterability and properties of porous zircon ceramics have been investigated.The results have shown that all the tested fired compacts are of high porosity,However,the sintering process are different for different raw materials.The preferable selected raw materials for porous zircon ceramics were commercials zircon and quartz.

  2. Characterization of ceramics materials mixed with Co3O4 (United States)

    Guzmán, A. F.; Landínez Téllez, D. A.; Roa-Rojas, J.; Fajardo, F.


    We have performed the preparation, structural, electrical and mechanical characterizations of ceramic materials composed of kaolinite Al2(Si2O5)(OH)4 and alumina (Al2O3) mixed with different concentrations of cobalt oxide (Co3O4). Ceramic samples were prepared from a base concentration of alumina 30% and kaolinite 70%, mixed with various concentrations of cobalt oxide in steps of 4% up to a value of 20%. The samples were sintered by the standard solid-state reaction method at a temperature of 1350 °C. In all samples with cobalt was found the presence of mullite. It was determined that alumina and cristobalite decreased when the cobalt concentration was increased due to the formation of the cobalt spinel. In order to determine the crystal structure of the samples, crystallographic analysis from X-ray diffraction experiments and also the semi-quantitative phase analysis were performed. Results were compared with theoretical parameters through the PowderCell 2.4 software. By increasing the concentration of cobalt oxide was found a significant increase in the resistance of materials to friction wear and a small decrease on the mean value of the dielectric constant. Through flexion measurements is observed the increases of the elasticity modulus by about 45% for the sample with 4% of cobalt oxide when compared with the samples without cobalt.

  3. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications (United States)

    Johnson, Sylvia; Feldman, Jay


    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  4. Surface Modification of Ceramic Materials Using Excimer Laser

    Institute of Scientific and Technical Information of China (English)


    Changes of surface morphology following XeCl excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and Al2O3-SiC nanocomposite samples exhibit a smooth rapid melt layer on the surface, and the formation of the metastable γ-Al2O3 was observed. A silicon-rich layer on the surface was formed after laser irradiation of Si3N4. The toughness K1c of the materials was measured by the indentation fracture method. After laser irradiation, the toughness of Al2O3, Al2O3-SiC nanocomposite and Si3N4 was improved to various degrees: Al2O3-SiC nanocomposite, 60% (max.); Al2O3, 40% (max.); Si3N4, 12% (max.).

  5. Kinetics mechanism of microwave sintering in ceramic materials

    Institute of Scientific and Technical Information of China (English)


    Based on the traditional sintering model incorporating the characteristic of microwave sintering, the ionic conductance diffusion mechanism in microwave sintering was studied. A flat-ball model was presented to describe the kinetics process in microwave sintering, and was applied to the sintering process of TZP and ZrO2-Al2O3 ceramics. The results indicate that the shrinkage rate of materials in microwave sintering is proportional to t2/3 and r-4/3, respectively, where t is the sintering time and r is the particle radius. Whereas, the shrinkage rate of materials in conventional sintering is proportional to sintering time t2/5. Our model suggests that microwave sintering is faster than conventional sintering, which shows a good agreement with the experimental observation in sintering process of TZP and ZrO2-Al2O3.

  6. Metals and Ceramics Division Materials Science Program. Annual progress report for period ending December 31, 1982

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J. (comp.)


    This report summarizes the activities of the Materials Sciences Program in the Metals and Ceramics Division. These activities constitute about one-fourth of the research and development conducted by the division. The major elements of the Materials Sciences Program can be grouped under the areas of (1) structural characterization, (2) high-temperature alloy studies, (3) structural ceramics, and (4) radiation effects.

  7. Influence of Material Properties on the Ballistic Performance of Ceramics for Personal Body Armour

    Directory of Open Access Journals (Sweden)

    Christian Kaufmann


    Full Text Available In support of improved personal armour development, depth of penetration tests have been conducted on four different ceramic materials including alumina, modified alumina, silicon carbide and boron carbide. These experiments consisted of impacting ceramic tiles bonded to aluminum cylinders with 0.50 caliber armour piercing projectiles. The results are presented in terms of ballistic efficiency, and the validity of using ballistic efficiency as a measure of ceramic performance was examined. In addition, the correlation between ballistic performance and ceramic material properties, such as elastic modulus, hardness, spall strength and Hugoniot Elastic Limit, has been considered.

  8. High temperature auto-propagating synthesis of advanced ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Cao, G.; Morbidelli, M. (Cagliari Univ. (Italy). Dip. di Ingegneria Chimica e Materiali)


    This paper analyzes the modelling and experimental aspects relative to the production of advanced ceramic materials (i.e., carbides, borides and silicides of suitable transition metals) by means of high temperature auto-propagating synthesis. This process is characterized by a reaction front which, once triggered, auto-propagates itself through the reagent mix in the form of a combustion wave, taking advantage of the strong exothermic nature of the reaction itself. The analysis in this paper includes an investigation of the capability of models to accurately simulate the synthesis process. The validity of one particular model is checked by comparison with experimental results reported in literature. In addition, non-linear parametric sensitivity analysis is used to define 'a priori' suitable operating conditions which would guarantee ignition of the reagent mix and contemporaneously allow the optimization of process energy consumption.

  9. Bioactive ceramic-based materials with designed reactivity for bone tissue regeneration


    Ohtsuki, Chikara; Kamitakahara, Masanobu; Miyazaki, Toshiki


    Bioactive ceramics have been used clinically to repair bone defects owing to their biological affinity to living bone; i.e. the capability of direct bonding to living bone, their so-called bioactivity. However, currently available bioactive ceramics do not satisfy every clinical application. Therefore, the development of novel design of bioactive materials is necessary. Bioactive ceramics show osteoconduction by formation of biologically active bone-like apatite through chemical reaction of t...

  10. Advanced manufacturing of ceramics for biomedical applications: Subjection methods for biocompatible materials


    Minguella Canela, Joaquim; Cuiñas, D; Uceda, Roger; Rodríguez, J. V.; Vivancos Calvet, Joan


    The continuously growing utilization of ceramic compounds in the field of medicine, industry and aerospace, among others, imply a high degree of specialization in terms of the material properties and functionalization due to the diversity of the requirements of the ceramic parts. The necessity of lightweight final parts with suitable surface properties oriented to biomedic applications demands innovative ceramic compounds whose machining is, in many cases, considerably difficult due to the fr...

  11. Lower-Conductivity Ceramic Materials for Thermal-Barrier Coatings (United States)

    Bansal, Narottam P.; Zhu, Dongming


    Doped pyrochlore oxides of a type described below are under consideration as alternative materials for high-temperature thermal-barrier coatings (TBCs). In comparison with partially-yttria-stabilized zirconia (YSZ), which is the state-of-the-art TBC material now in commercial use, these doped pyrochlore oxides exhibit lower thermal conductivities, which could be exploited to obtain the following advantages: For a given difference in temperature between an outer coating surface and the coating/substrate interface, the coating could be thinner. Reductions in coating thicknesses could translate to reductions in weight of hot-section components of turbine engines (e.g., combustor liners, blades, and vanes) to which TBCs are typically applied. For a given coating thickness, the difference in temperature between the outer coating surface and the coating/substrate interface could be greater. For turbine engines, this could translate to higher operating temperatures, with consequent increases in efficiency and reductions in polluting emissions. TBCs are needed because the temperatures in some turbine-engine hot sections exceed the maximum temperatures that the substrate materials (superalloys, Si-based ceramics, and others) can withstand. YSZ TBCs are applied to engine components as thin layers by plasma spraying or electron-beam physical vapor deposition. During operation at higher temperatures, YSZ layers undergo sintering, which increases their thermal conductivities and thereby renders them less effective as TBCs. Moreover, the sintered YSZ TBCs are less tolerant of stress and strain and, hence, are less durable.

  12. Sonogels in the Preparation of Advanced Glass and Ceramic Materials (United States)


    1 In0 f 7;ra Products) ceramic fibres . -using other yreinforcing phases in the. form of 7’T02 (7YF- 100 ,Zircar Products) and A1203 (MAFTEC) ceramic...usd we -r, made friom ceramic fibres . In both cases t ,- fi bris were I anrgel y continuous and random], oriented in p1lanes parallel Io tahe the relative densities for the CT15 ’ A1203 composites . They are designated as CT15Av , where y is the volume fract ion of alt]mina ceramic

  13. Metals and Ceramics Division Materials Science Program. Annual progress report for period ending June 30, 1984

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J. (comp.)


    This report summarizes the activities of the Materials Sciences Program in the Metals and Ceramics Division for the period January 1, 1983, to June 30, 1984. These activities constitute about one-fourth of the research and development conducted by the division. The emphasis of the program can be described as the scientific design of materials. The efforts are directed toward three classes of materials: high-temperature metallic alloys based on intermetallic compounds, structural ceramics, and radiation-resistant alloys.

  14. High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; YANG Xin-hong; SHANG Chun-min; HU Xiao-yong; HU Zhong-hui


    An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of Ra 2.4nm can be achieved.

  15. Metal-ceramic materials. Study and prediction of effective mechanical properties (United States)

    Karakulov, Valerii V.; Smolin, Igor Yu.


    Mechanical behavior of stochastic metal-ceramic composite materials was numerically simulated on mesoscopic scale level. Deformation of mesoscopic volumes of composites, whose structure consists of a metal matrix and randomly distributed ceramic inclusions, was numerically simulated. The results of the numerical simulation were used for evaluation of the effective elastic and strength properties of metal-ceramic materials with different parameters of the structure. The values of the effective mechanical properties of investigated materials were obtained, and the character of the dependence of the effective elastic and strength properties on the structure parameters of composites was determined.

  16. Effect of Rare Earth Composite Ceramic Materials on Oil Combustion of Oil-Burning Boiler

    Institute of Scientific and Technical Information of China (English)


    The rare earth composite ceramic materials were prepared using rare earths and far infrared natural mineral. The effects of the as-prepared ceramic materials on the oil consumption and air pollutants emissions of oil-burning boiler were investigated. The results show that the composite ceramic materials can radiate higher intensity of far infrared. The molecular movement is strengthened and the chemical bonds of the molecules are easily ruptured when the diesel oil is dealt with the composite materials. The oil-saving rate of the RBS·VH-1.5 boiler dealt with the rare earth composite ceramic materials is 3.49%, and the reducing rates of CO and NO in the exhaust gas are 25.4% and 9.7%, respectively.

  17. [Exposure to ceramic fibers in the work environment. III. occupational exposure to ceramic fibers in plants which produce and apply insulation materials made of ceramic fibers]. (United States)

    Wojtczak, J; Kieć-Swierczyńska, M; Maciejewska, A


    The study was aimed at assessing the exposure to dust in the work environment of plants which produced and apply packing and insulation materials made of ceramic fibres. The study revealed that workers were exposed to dust containing respirable ceramic fibres and in some cases (production of packing cord, insulating tape and paperboard) respirable asbestos fibres. The mean concentration of respirable fibres ranged from 0.05 to 0.62 f/l cm3, and concentrations of total dust fell between 0.6 and 23.2 mg/m3. The mean concentrations of respirable fibres were usually below (0.5 f/l cm3 for respirable ceramic fibres with asbestos mixture; 1 f/cm3 for respirable ceramic fibres), and of total dust much higher (1 mg/m3 and 2 mg/m3, respectively) than MAC values proposed. The initial dermatological examinations (25 workers) allow the conclusion that contact with ceramic fibres induces in some workers acute dermatitis and dermal papilla.

  18. Annual Conference on Composites and Advanced Ceramic Materials, 11th, Cocoa Beach, FL, Jan. 18-23, 1987, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The present conference on advanced ceramic materials discusses topics in the fields of NDE, coating/joining/tribology techniques, fracture and interface phenomena, whisker- and particulate-reinforced composites, fiber and whisker properties, SiC and Si/sub 3/N/sub 4/, glass/glass-ceramic matrix composites, alumina-matrix composites, ceramic materials for space structures, and SiC- and Si/sub 3/N/sub 4/-matrix composites. Attention is given to ceramic characterization by thermal wave imaging, an advanced ceramic-to-metal joining process, the fracture modes of brittle-matrix unidirectional composites, the oxidation of SiC-containing composites, particulate matter in SiC whiskers, corrosion reactions in SiC ceramics, melt-infiltrated ceramic-matrix composites, environmental effects in toughened ceramics, and a ceramic composite heat exchanger.

  19. Laser ceramics with rare-earth-doped anisotropic materials. (United States)

    Akiyama, Jun; Sato, Yoichi; Taira, Takunori


    The fabrication of laser-grade anisotropic ceramics by a conventional sintering process is not possible owing to optical scattering at randomly oriented grain boundaries. In this Letter, we report the first (to our knowledge) realization of transparent anisotropic ceramics by using a new crystal orientation process based on large magnetic anisotropy induced by 4f electrons. By slip casting in a 1.4 T magnetic field and subsequent heat treatments, we could successfully fabricate laser-grade calcium fluorapatite ceramics with a loss coefficient of 1.5 cm(-1).

  20. Microanalytical investigation of fibre-reinforced ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Meier, B.; Grathwohl, G.


    Microanalytical investigations have been made on samples of ceramic fibres (SiC fibres, (Nicalon) C fibre coated with TiN) and fibre-reinforced ceramics (SiC-and glass-matrices). High resolution Auger electron spectroscopy (HRAES), electron probe microanalysis (EPMA) and scanning electron microscopy were employed for these examinations. Analysis was best performed with HRAES on account of its lateral and depth resolution. Some of the problems involved in this technique are discussed e.g. electron beam effects. AES depth profiles of ceramic fibres are reported and compared with the surface analysis of fibres in the composites after being broken in situ.


    Directory of Open Access Journals (Sweden)

    V. A. Okovity


    Full Text Available The paper presents an oxide ceramic material with addition of solid lubricant which has good technological characteristics and which is able to form high wear-resistant plasma coatings with low friction coefficient.

  2. High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

    Institute of Scientific and Technical Information of China (English)

    GUO Fang; ZHANG Baoguo; LU Hong; TIAN Xinli; WANG Jianquan; LI Fuqiang


    Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials,which is an original method to process the cylindrical ceramics materials or hole along its axis.The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process,and realized high efficiency,low-cost process of engineering ceramics materials.Compared with high speed-deep grinding machining,this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost.In addition,removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed,and the processed part is seldom destroyed,only by adjusting the axial force to control the length of transverse cracks.

  3. Ceramic materials for energy and environmental applications: Functionalizing of properties by tailored compositions

    DEFF Research Database (Denmark)

    Ivanova, Mariya; Ricote, Sandrine; Baumann, Stefan


    Stable social development requires novel approaches for energy production, distribution and storage combined with reasonable restrictions of the environmental impact. The fuel cell-based technologies, as well as the separation of gases from mixtures, particularly implemented into innovative power....... This chapter is dedicated to the fascinating world of tailoring ceramic materials for energy and environmental applications. Selected approaches to tune ceramics will be discussed to illustrate the versatile effects that compositional variation can have on the macroscopic properties, e.g. the conductivity...... additives and substituents on sinterability, electrical/electrochemical properties and stability of selected ceramic materials for energy and environmental applications. The material variety will cover ceramic materials with different crystal structures like fluorites, perovskites, pyrochlores, fergusonites...

  4. Solid-State Ceramic Laser Material for Remote Sensing of Ozone Using Nd:Yttria Project (United States)

    National Aeronautics and Space Administration — In Phase II we will develop transparent Nd:Yttria ceramic laser materials that can operate at 914 nm and 946 nm suitable for applications in ozone LIDAR systems. We...

  5. Multiwalled carbon nanotube-reinforced ceramic matrix composites as a promising structural material

    Energy Technology Data Exchange (ETDEWEB)

    Estili, Mehdi, E-mail: [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai 980-8579 (Japan); Kwon, Hansang; Kawasaki, Akira; Cho, Seungchan; Takagi, Kenta; Kikuchi, Keiko [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Kawai, Masayoshi [Institute of Materials Structure Science, High Energy Accelerator Research Organization, Oho, Tsukuba, Ibaraki 305-0801 (Japan)


    In this paper, we introduce fully dense, multiwalled carbon nanotube (MWCNT)-reinforced ceramic matrix composites recently processed by a novel powder technology in our laboratory to be considered as a promising potential structural materials for employment in severe working conditions. A strategy is also offered to investigate the effect of working condition on the mechanical properties of MWCNTs embedded in the ceramic matrix for a reliable material selection for the working conditions needed.

  6. Dynamic characterization of monolithic and composite ceramic materials using Hopkinson bar



    5 pages, 11 figures. [EN] The mechanical behaviour of monolithic and composite ceramic materials was analysed under impact conditions, using the Hopkinson bar to study the response and failure modes. The materials considered were alumina (Al2O3) and silicon carbide platelet / alumina matrix (Al2O3/ SiCpl) composites. Because of the high hardness of ceramics, modifications of the conventional Hopkinson bar device were done to prevent the damage of the bars surface. Stress-strain curves obta...

  7. Raw-materials mixtures from waste of the coal industry for production of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Galpern, E.I. [Scientific-Manufacturing Enterprise ``Ceramics``, Donetsk (Ukraine); Pashchenko, L.V. [Inst. of Physical, Organic and Coal Chemistry of NASU, Donetsk (Ukraine)


    The liquidation of waste dumps on the surface of mining enterprises and realization of measures by environment protection of air and aquatic basins are connected to the complex processing of mining mass. The main directions of utilization of mining rocks and coal wastes realized in Ukraine industry are: - filling of mines worked-out area by grouting solutions; - ceramic brick, porous filling materials and binding materials production; - road-making, construction of hydrostructures and industrial objects; - output of concrete items predominantly for using in mining conditions. The peculiarity of wastes using in above-mentioned fields is the possibility of their mass application in quantities commensurable with valumes of their yields. The experience of enterprises work which process mining rocks into building materials by burning method (ceramic brick, porous aggregates of concretes as aggloporite, expanded clay aggregate) has shown that unconstant and, as the rule, exceeding norms content of carbon and sulphur in the rock results to deterioration of products quality and technological factors of production. Unstability of carbon content in raw material makes the burning process hardly operated. Obtained products having residual carbon in the view of coke residue are often characterized by lower physical-mechanical characteristics. (orig./SR)

  8. Standardization Efforts for Mechanical Testing and Design of Advanced Ceramic Materials and Components (United States)

    Salem, Jonathan A.; Jenkins, Michael G.


    Advanced aerospace systems occasionally require the use of very brittle materials such as sapphire and ultra-high temperature ceramics. Although great progress has been made in the development of methods and standards for machining, testing and design of component from these materials, additional development and dissemination of standard practices is needed. ASTM Committee C28 on Advanced Ceramics and ISO TC 206 have taken a lead role in the standardization of testing for ceramics, and recent efforts and needs in standards development by Committee C28 on Advanced Ceramics will be summarized. In some cases, the engineers, etc. involved are unaware of the latest developments, and traditional approaches applicable to other material systems are applied. Two examples of flight hardware failures that might have been prevented via education and standardization will be presented.

  9. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications (United States)

    Singh, M.


    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  10. Analysis in vitro of the cytotoxicity of potential implant materials. I: Zirconia-titania sintered ceramics. (United States)

    Marchi, Juliana; Ussui, Valter; Delfino, Carina S; Bressiani, Ana H A; Marques, Márcia M


    Zirconia (ZrO2) is a bioinert, strong, and tough ceramic, while titania (TiO2) is bioactive but has poor mechanical properties. It is expected that ZrO2-TiO2 mixed ceramics incorporate the individual properties of both ceramics, so that this material would exhibit better biological properties. Thus, the objective of this study was to compare the biocompatibility properties of ZrO2-TiO2 mixed ceramics. Sintered ceramics pellets, obtained from powders of TiO2, ZrO2, and three different ZrO2-TiO2 mixed oxides were used. Roughnesses, X-ray diffraction, microstructure through SEM, hardness, and DRIFT characterizations were performed. For biocompatibility analysis cultured FMM1 fibroblasts were plated on the top of disks and counted in SEM micrographs 1 and 2 days later. Data were compared by ANOVA complemented by Tukey's test. All samples presented high densities and similar microstructure. The H2O content in the mixed ceramics was more evident than in pure ceramics. The number of fibroblasts attached to the disks increased significantly independently of the experimental group. The cell growth on the top of the ZrO2-TiO2 samples was similar and significantly higher than those of TiO2 and ZrO2 samples. Our in vitro experiments showed that the ZrO2-TiO2 sintered ceramics are biocompatible allowing faster cell growth than pure oxides ceramics. The improvement of hardness is proportional to the ZrO2 content. Thus, the ZrO2-TiO2 sintered ceramics could be considered as potential implant material.

  11. Effect of carbon on wettability and interface reaction between melt superalloy and ceramic material

    Directory of Open Access Journals (Sweden)

    Chen Xiaoyan


    Full Text Available Effect of C on wettability and interface reaction between a nickel based superalloy and ceramic material was investigated by using a sessile drop method. It was found that the content of C in the alloy is able to influence the wettability and interface reaction. Alloys with C content lower than 0.1wt.% are stable on ceramic material and no interface reaction generates at the alloy-ceramic interface. However, when C content is higher than 0.1wt.%, the interface reaction occurs and the wetting angle decreases quickly. The product of interface reaction is discontinuous and composed of 9Al2O3 ⋅Cr2O3. Such result indicates that Cr in the alloy is impossible to react with the ceramic material and form Cr2O3 without the assistance of C. It is suggested that C in the alloy deoxidizes SiO2 in the ceramic material and produces SiO and CO. SiO is unstable and it can release active O atom at the interface. Cr at the interface combines with free O atom and forms Cr2O3. Al2O3 in the ceramic material and Cr2O3 finally forms 9Al2O3 ⋅Cr2O3.

  12. Radioactivity and associated radiation hazards in ceramic raw materials and end products. (United States)

    Viruthagiri, G; Rajamannan, B; Suresh Jawahar, K


    Studies have been planned to obtain activity and associated radiation hazards in ceramic raw materials (quartz, feldspar, clay, zircon, kaolin, grog, alumina bauxite, baddeleyite, masse, dolomite and red mud) and end products (ceramic brick, glazed ceramic wall and floor tiles) as the activity concentrations of uranium, thorium and potassium vary from material to material. The primordial radionuclides in ceramic raw materials and end products are one of the sources of radiation hazard in dwellings made of these materials. By the determination of the activity level in these materials, the indoor radiological hazard to human health can be assessed. This is an important precautionary measure whenever the dose rate is found to be above the recommended limits. The aim of this work was to measure the activity concentration of (226)Ra, (232)Th and (40)K in ceramic raw materials and end products. The activity of these materials has been measured using a gamma-ray spectrometry, which contains an NaI(Tl) detector connected to multichannel analyser (MCA). Radium equivalent activity, alpha-gamma indices and radiation hazard indices associated with the natural radionuclides are calculated to assess the radiological aspects of the use of the ceramic end products as decorative or covering materials in construction sector. Results obtained were examined in the light of the relevant international legislation and guidance and compared with the results of similar studies reported in different countries. The results suggest that the use of ceramic end product samples examined in the construction of dwellings, workplace and industrial buildings is unlikely to give rise to any significant radiation exposure to the occupants.

  13. Archaeometry of ceramic materials: an evaluation of the andalusian experience

    Directory of Open Access Journals (Sweden)

    Cordero Ruiz, Tomás


    Full Text Available This paper assesses the impact that the introduction of scientific methods for materials characterisation (conventionally grouped under the label of Archaeometry has had in the methodological configuration of Spanish archaeology over the last two decades. This is achieved through a bibliometric study of publications dealing with characterisation of archaeological ceramics from Andalucía (southern Spain. The variables handled in this study include aspects such as the number of sampled sites and items, their geographical provenance, the chronological and functional dimensions of the archaeological contexts they were taken from as well as the analytical techniques employed in their study.

    Este artículo intenta valorar el impacto que la introducción de métodos de caracterización de materiales procedentes de la física y la química (y agrupados habitualmente bajo la denominación genérica de Arqueometría ha tenido en la configuración metodológica de la investigación arqueológica de nuestro país durante las últimas dos décadas. Para ello se realiza un análisis bibliométrico de un ámbito específico de la aplicación de las técnicas arqueométricas, cual es el de la caracterización de materiales cerámicos dentro de la Arqueología andaluza. Las variables tenidas en cuenta incluyen aspectos tales como la cantidad de sitios arqueológicos muestreados y de muestras analizadas, su procedencia geográfica, los contextos cronológicos y funcionales de los que las muestras fueron tomadas y las técnicas analíticas empleadas.

  14. Evaluation of reaction kinetics and material properties of cementitious ceramic materials using ultrasonic velocity and attenuation measurements



    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Ultrasonic velocity and attenuation measurements have been used to characterise a range of phosphate bonded, alumina filled, magnesia ceramics and other ceramic materials... Measurements were made over a range of frequency from 50kHz - 1 OM Hz, using a variety of commercial probes and equipment, and a variety of techniques. An ultrasonic double-probe method was used to monitor the setting ...

  15. Effect of Contact Damage on the Strength of Ceramic Materials. (United States)


    et plastique qui pr6cdent la fracture. La force et les propri~tes d𔄀rosion sont intement lies aux micanismes de douage par contact. INTRODUCTION The...both point and line flaws. Sac . (Londo) Ser. A 221 141 163-98 11920).These values can clearly differ substantially from the limits of ’B. R. Lawn and Fracture Mechanics of Ceramics. Edited by R. C. Brack. D. P. H. im Sti eaim: lanee of Red"ja Cooled Sresas. J. Am. Ceram. Sac ., Hasselman. F. F

  16. Refractory Materials for Flame Deflector Protection System Corrosion Control: Refractory Ceramics Literature Survey (United States)

    Calle, Luz Marina; Hintze, Paul E.; Parlier, Christopher R.; Curran, Jerome P.; Kolody, Mark; Perusich, Stephen; Whitten, Mary C.; Trejo, David; Zidek, Jason; Sampson, Jeffrey W.; Coffman, Brekke E.


    Ceramics can be defmed as a material consisting of hard brittle properties produced from inorganic and nonmetallic minerals made by firing at high temperatures. These materials are compounds between metallic and nonmetallic elements and are either totally ionic, or predominately ionic but having some covalent character. This definition allows for a large range of materials, not all applicable to refractory applications. As this report is focused on potential ceramic materials for high temperature, aggressive exposure applications, the ceramics reviewed as part of this report will focus on refractory ceramics specifically designed and used for these applications. Ceramic materials consist of a wide variety of products. Callister (2000) 1 characterized ceramic materials into six classifications: glasses, clay products, refractories, cements, abrasives, and advanced ceramics. Figure 1 shows this classification system. This review will focus mainly on refractory ceramics and cements as in general, the other classifications are neither applicable nor economical for use in large structures such as the flame trench. Although much work has been done in advanced ceramics over the past decade or so, these materials are likely cost prohibitive and would have to be fabricated off-site, transported to the NASA facilities, and installed, which make these even less feasible. Although the authors reviewed the literature on advanced ceramic refractories 2 center dot 3 center dot 4 center dot 5 center dot 6 center dot 7 center dot 8 center dot 9 center dot 10 center dot 11 center dot 12 after the review it was concluded that these materials should not be ' the focus of this report. A review is in progress on materials and systems for prefabricated refractory ceramic panels, but this review is focusing more on typical refractory materials for prefabricated systems, which could make the system more economically feasible. Refractory ceramics are used for a wide variety of applications

  17. The influence of ceramic fibre on thermal expansion of moulding materials for investment casting technology

    Directory of Open Access Journals (Sweden)

    Nadolski M.


    Full Text Available The results of dilatometric measurements presented in the paper are a supplement to the investigations concerning broadening thecomposition of ceramic slurry intended for investment casting technology with ceramic fibre matrix. An applying of fibre material and a change of rheologic characteristics of ceramic slurry have impelled to develop the method of applying the material to the pattern sets. The technology of multi-layer spraying has been found to be the most favourable method. Partial replacing of the grain silica materials with aluminosilicate materials in the fibrous form has affected the magnitude of dimensional changes taking place during the heating process. In order to determine the magnitude of these changes, there have been prepared slurries of various fibre fraction in the matrix and their thermal expansion has been examined within the temperature range of 273-1273 K

  18. Multi-scale modeling of deformation and fracture of ceramic materials under dynamic loading (United States)

    Skripnyak, Evgeniya; Skripnyak, Vladimir; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya


    The multi-scale approach to dynamic analysis of deformation and fracture, taking place in structured condensed matter show a great promise in prediction of the mechanical response for new materials. In present work the results of two-level simulations on deformation and fracture mechanisms for brittle materials subjected to impulse and shock-wave loadings are demonstrated. The dynamic effects occurring in structured representative volumes of the ceramics and the processes relating to damage and fracture of the ceramic materials with porous structures, ceramic composites and nanocomposites were modeled using the SPH methods. The grain, phase and porous structures were simulated in an explicit form. The presence of dispersed inclusions, dislocation substructures, nano - and micro-voids at the lower structural level were taking into account in an implicit form. The two-level model allows taking into account different relaxation and fracturing characteristic times at the different structural levels. This approach suggest to describe the relaxation process at the higher structural level in terms of integrated effect of the lower level processes. It is found that clusters of nano-voids in ceramic materials are the centers of damage nucleation. The presence of the clusters of nano-voids in ceramic materials subjected to dynamic loadings results in decrease of the Hugoniot elastic limit value.

  19. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants. (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit


    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application.

  20. Characterization of composite materials based on cement-ceramic powder blended binder (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek


    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  1. Advanced Materials Development Program: Ceramic Technology for Advanced Heat Engines program plan, 1983--1993

    Energy Technology Data Exchange (ETDEWEB)


    The purpose of the Ceramic Technology for Advanced Heat Engines (CTAHE) Project is the development of an industrial technology base capable of providing reliable and cost-effective high temperature ceramic components for application in advanced heat engines. There is a deliberate emphasis on industrial'' in the purpose statement. The project is intended to support the US ceramic and engine industries by providing the needed ceramic materials technology. The heat engine programs have goals of component development and proof-of-concept. The CTAHE Project is aimed at developing generic basic ceramic technology and does not involve specific engine designs and components. The materials research and development efforts in the CTAHE Project are focused on the needs and general requirements of the advanced gas turbine and low heat rejection diesel engines. The CTAHE Project supports the DOE Office of Transportation Systems' heat engine programs, Advanced Turbine Technology Applications (ATTAP) and Heavy Duty Transport (HDT) by providing the basic technology required for development of reliable and cost-effective ceramic components. The heat engine programs provide the iterative component design, fabrication, and test development logic. 103 refs., 18 figs., 11 tabs.

  2. Cleanability evaluation of ceramic glazes with nanometer far-infrared materials using contact angle measurement. (United States)

    Wang, Lijuan; Liang, Jinsheng; Di, Xingfu; Tang, Qingguo


    The cleanability of easy-to-clean ceramic glazes doped with nanometer far-infrared materials was compared with that of some high-quality household ceramic glazes from the market. The cleanability was evaluated by the contact angle measurement using a sessile drop method with a Dataphysics OCA-30 contact angle analyzer. The results showed that the difference of contact angles of water on the glazes before soiling and after cleaning could be used as a parameter for evaluating the cleanability of the glazes. The relationship between cleanability and surface properties, such as surface free energy and surface topography, was investigated. The surface free energy of the samples and their components were calculated using van Oss acid-base approach. By measuring advancing and receding contact angles, the contact angle hysteresis of the ceramic glazes due to the surface topography was investigated. It was shown that the cleanability of ceramic glazes containing nanometer far-infrared materials (NFIM) is better than that of household ceramic glazes from market, due to a higher ratio of electron-acceptor parameter to electron-donor parameter, which led to the effect of water hydration as well as better hydrophilic property and increased smoothness. The contact angle measurement not only accurately evaluates the cleanability of the ceramic glazes, but also has a contribution to the study of cleanability theory. Moreover, this method is simple, convenient and less sample-consumption.

  3. Process Development of Porcelain Ceramic Material with Binder Jetting Process for Dental Applications (United States)

    Miyanaji, Hadi; Zhang, Shanshan; Lassell, Austin; Zandinejad, Amirali; Yang, Li


    Custom ceramic structures possess significant potentials in many applications such as dentistry and aerospace where extreme environments are present. Specifically, highly customized geometries with adequate performance are needed for various dental prostheses applications. This paper demonstrates the development of process and post-process parameters for a dental porcelain ceramic material using binder jetting additive manufacturing (AM). Various process parameters such as binder amount, drying power level, drying time and powder spread speed were studied experimentally for their effect on geometrical and mechanical characteristics of green parts. In addition, the effects of sintering and printing parameters on the qualities of the densified ceramic structures were also investigated experimentally. The results provide insights into the process-property relationships for the binder jetting AM process, and some of the challenges of the process that need to be further characterized for the successful adoption of the binder jetting technology in high quality ceramic fabrications are discussed.

  4. Novel ceramic bone replacement material CeraBall seeded with human mesenchymal stem cells.

    NARCIS (Netherlands)

    Douglas, T.E.L.; Liu, Q.; Humpe, A.; Wiltfang, J.; Sivananthan, S.; Warnke, P.H.


    OBJECTIVES: Hydroxyapatite (HA) and tricalcium phosphate (TCP) are two very common ceramic materials for bone replacement. A recently developed material for bone replacement is CeraBall, which is a mixed HA-TCP scaffold available as porous spherical scaffolds of diameter 4 and 6 mm. Before their use

  5. Effects of surface treatment on the microtensile bond strength of ceramic materials to dentin. (United States)

    Vasconcellos, Walison A; Alvim, Hugo H; Saad, Jose R C; Susin, Alexandre H


    This study evaluated the effects of distinct surface treatments on the micro-tensile bonding strength (microTBS) of different ceramic materials. The occlusal surfaces of eighteen human maxillary molars were flattened perpendicularly to the long axis and divided in groups based on surface treatment (sandblasting: s; hydrofluoric acid: a; tribochemical silica coating: t): DP-s, DP-a, DP-t, IE-s, IE-a, IE-t, IC-s, IC-a, IC-t) and ceramic materials (Duceran Plus: DP, IPS Empress 2: IE, In-Ceram Alumina, IC). Panavia F luting resins were used according to the manufacturers' instructions to bond ceramic materials to the exposed dentin specimens under a load of 7.5 N. After 3-day storage, microTBS was tested at a cross-head speed of 1 mm/min. Data were analyzed with ANOVA and Tukey's test. ANOVA results showed that the microTBS of DP and IC were significantly different. The microTBS of DP-a was significantly higher than those of DP-s and DP-t. The microTBS of IC-t was significantly higher than those of IC-s and IC-a. Ceramic materials with different chemical formulations and applications yielded significantly different bond strengths to human dentin and must receive distinct surface treatments accordingly.

  6. Incorporation of sugarcane bagasse ash waste as an alternative raw material for red ceramic

    Directory of Open Access Journals (Sweden)

    K. C. P. Faria


    Full Text Available The sugarcane industry generates huge amounts of sugarcane bagasse ashes (SCBA. This work investigates the incorporation of a SCBA waste as an alternative raw material into a clay body, replacing natural clay material by up to 20 wt.%. Clay ceramic pieces were produced by uniaxial pressing and fired at temperatures varying from 700 to 1100 ºC. The technological properties of the clay ceramic pieces (linear shrinkage, apparent density, water absorption, and tensile strength as function of the firing temperature and waste addition are investigated. The phase evolution during firing was followed by X-ray diffraction. The results showed that the SCBA waste could be incorporated into red ceramics (bricks and roofing tiles in partial replacement for natural clay material. These results confirm the feasibility of valorisation of SCBA waste to produce red ceramic. This use of SCBA can also contribute greatly to reducing the environmental problems of the sugarcane industry, and also save the sources of natural raw materials used in the ceramic industry.

  7. Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials (United States)

    Singh, Mrityunjay


    Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

  8. Characterization of Mechanical Damage Mechanisms in Ceramic Composite Materials. (United States)


    Studies of Y203 - Containing Tetragonal ZrO2 Polycrystals (Y- TZP )", pp. 352-70 in Advances in Ceramics, Vol. 12, Science and Technology of Zirconia II...temperature dependent, and is interpreted in term-s of TE1l evidence of dislocation activity, and an hypothesized tetragonal -to- cubic transformation...tation and temperature dependent, and is interpreted in terms of TEM evi- dence of dislocation activity, and an hypothesized tetragonal -to- cubic

  9. Effect of Contact Damage on the Strength of Ceramic Materials. (United States)


    formers at elevated temperatures (in oxidizing environments). As has been shown by Rabinowicz [2], Miller et al. [3], and Richerson et al [4...very much higher temperatures are reached. Rabinowicz and Imai [2] in a study of the friction of glass forming ceramics have made similar...15), Nov. 1979, Airesearch Manufacturing Co. of Arizona, P. 0. Box 5217, Phoenix, Arizona 95010. [2] E. Rabinowicz and M. M. Imai, "Boric Oxide as a

  10. Precise determination of silicon in ceramic reference materials by prompt gamma activation analysis at JRR-3

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Tsutomu [National Metrology Institute of Japan-AIST, Ibaraki (Japan); Matsue, Hideaki [Quantum Beam Science Directorate, Japan Atomic Energy Agency, Ibaraki (Japan)


    Prompt gamma activation analysis using a thermal neutron-guided beam at Japan Atomic Energy Agency JRR-3M was applied for the precise determination of Si in silicon nitride ceramic reference materials [Japan Ceramic Reference Material (JCRM) R 003]. In this study, the standard addition method coupled with internal standard was used for the nondestructive determination of Si in the sample. Cadmium was used as internal standard to obtain the linear calibration curves and to compensate for the neutron beam variability. The analytical result of determining Si in JCRM R 003 silicon nitride fine powder ceramic reference materials using prompt gamma activation analysis was in good agreement with that obtained by classical gravimetric analysis. The relative expanded measurement uncertainty (k = 2) associated with the determined value was 2.4%.

  11. Efficiency characterization of ceramic filtering materials used for drinking water treatment

    Institute of Scientific and Technical Information of China (English)


    For ceramic filtering materials, their adsorption capacities, purification efficiencies to remove organic compounds from drinking water, and correlation between adsorption capacities and pore structures were tested and analyzed. The results show that correlation coefficient between the specific surface area and the adsorptive amount of iodine molecule is 0.99;correlation coefficient between the pore volume and the adsorptive value of tannin molecule is 0.92. And correlation coefficient between the most probable diameter and the adsorption parameter is 1.0. A new method of morphology characterization for ceramic filtering materials was developed. Which offered a sort of standard for the evaluation on water purification efficiencies and selection of ceramic filtering materials.

  12. Development and application of ferrite materials for low temperature co-fired ceramic technology (United States)

    Zhang, Huai-Wu; Li, Jie; Su, Hua; Zhou, Ting-Chuan; Long, Yang; Zheng, Zong-Liang


    Development and application of ferrite materials for low temperature co-fired ceramic (LTCC) technology are discussed, specifically addressing several typical ferrite materials such as M-type barium ferrite, NiCuZn ferrite, YIG ferrite, and lithium ferrite. In order to permit co-firing with a silver internal electrode in LTCC process, the sintering temperature of ferrite materials should be less than 950 °C. These ferrite materials are research focuses and are applied in many ways in electronics.

  13. Development of Al2O3/TiN Ceramic Cutting Tool Materials by Artificial Neural Networks

    Institute of Scientific and Technical Information of China (English)

    Ning FAN; Xiangbo ZE; Zihui GAO


    The artificial neural networks (ANN) which have broad application were proposed to develop multiphase ceramic cutting tool materials. Based on the back propagation algorithm of the forward multilayer perceptron, the models to predict volume content of composition in particle reinforced ceramics are established. The Al2O3/TiNl ceramic cutting tool material was developed by ANN, whose mechanical properties fully satisfy the cutting requirements.

  14. Development of Ceramic Fibers for Reinforcement in Composite Materials (United States)

    Gates, L. E.; Lent, W. E.; Teague, W. T.


    the. testing apparatus for single fiber tensile strength increased the precision. of tests conducted on nine fibers. The highest mean tensile strength, a value of 295,000 pounds per square inch, was obtained with R-141 fibers. Treatment of R-74 fibers with anhydrous Linde A-1100 silane finish improved its mean fiber tensile strength by 25 percent. The lapse of time after fiber formation had no measurable effect on tensile strength. A static heating test conducted with various high melting fibers indicated that Fiberfrax and R-108 underwent no significant changes in bulk volume or resiliency on exposure to 2750 degrees Fahrenheit (1510 degrees Centigrade) in an oxidizing atmosphere. For fiber-resin composition fabrication, ten fiber materials were selected on the bases of high fiber yield, fusion temperature, and type of composition. Fiberfrax, a commercial ceramic fiber, was included for comparison. A new, more effective method of removing pellets from blown fibers was developed. The de-pelletized fibers were treated with a silane finish and felted into ten-inch diameter felts prior to resin impregnation. Composites containing 30 percent by weight of CTL 91-LD phenolic resin were molded under high pressure from the impregnated felts and post-cured to achieve optimum properties. Flexural strength, flexural modules of elasticity, and punch shear strength tests were conducted on the composite specimens. The highest average flexural strength obtained was 19,958 pounds per square inch with the R-74-fiber-resin composite. This compares very favorably with the military specification of 13,000 pounds per square inch flexural strength for randomly oriented fiber reinforced composites. The highest punch shear strength (11,509 pounds per square inch) was obtained with the R-89 fiber-resin composite. The effects of anhydrous fiber finishes on composite strength were not clearly indicated. Plasma arc tests at a heat flux of 550 British Thermal Units per square foot per second on

  15. Shade evaluation of ceramic laminates according to different try-in materials. (United States)

    Lopes, Lawrence Gonzaga; Vaz, Maysa Magalhaes; de Magalhaes, Ana Paula Rodrigues; Cardoso, Paula Carvalho; de Souza, Joao Batista; de Torres, Erica Miranda


    The porcelain laminate replaces the visible portion of enamel with a ceramic, which is attached to the dental surface. To enhance cosmetic results, a preliminary color matching procedure is performed prior to cementing the veneers. This procedure can be performed using water, water-soluble gel, or try-in paste. The different shades of cement and try-in pastes are intended to obtain better color and esthetics of the final restoration. This study sought to evaluate the shade of ceramic veneers produced by different try-in materials. Forty bovine teeth and 40 ceramic discs (0.6 mm thick) were prepared. The samples were divided into 4 groups (n = 10). For Group 1 samples, no material was used between the tooth and the ceramic, Group 2 interposed samples with water, Group 3 used a water-soluble gel, and Group 4 used try-in paste (value 0). The color was measured with a spectrophotometer, obtaining L*, a*, and b* values to calculate the color difference (ΔE*). The data were subjected to normality tests and 1-way ANOVA. No significant statistical differences were found among the groups, indicating that the different try-in materials had similar effects on the color of the ceramic laminates.

  16. Use of ceramic materials in waste-package systems for geologic disposal of nuclear wastes

    Energy Technology Data Exchange (ETDEWEB)

    Fullam, H.T.


    A study to investigate the potential use of ceramic materials as components in the waste package systems was conducted. The initial objective of the study was to screen and compare a large number of ceramic materials and identify the best materials for the proposed application. The principal method used to screen the candidates was to subject samples of each material to a series of leaching tests and to determine their relative resistance to attack by the leach solutions. A total of 14 ceramic materials, plus graphite and basalt were evaluated using three different leach solutions: demineralized water, a synthetic Hanford ground water, and a synthetic WIPP brine solution. The ceramic materials screened were Al/sub 2/O/sub 3/ (99%), Al/sub 2/O/sub 3/ (99.8%), mullite (2Al/sub 2/O/sub 3/.SiO/sub 2/), vitreous silica (SiO/sub 2/), BaTiO/sub 3/, CaTiO/sub 3/, CaTiSiO/sub 5/, TiO/sub 2/, ZrO/sub 2/, ZrSiO/sub 4/, Pyroceram 9617, and Marcor Code 9658 machinable glass-ceramic. Average leach rates for the materials tested were determined from analyses of the leach solutions and/or sample weight loss measurements. Because of the limited scope of the present study, evaluation of the specimens was limited to ceramographic examination. Based on an overall evaluation of the leach rate data, five of the materials tested, namely graphite, TiO/sub 2/, ZrO/sub 2/, and the two grades of alumina, exhibited much greater resistance to leaching than did the other materials tested. Based on all the experimental data obtained, and considering other factors such as cost, availability, fabrication technology, and mechanical and physical properties, graphite and alumina are the preferred candidates for the barrier application. The secondary choices are TiO/sub 2/ and ZrO/sub 2/.

  17. Effect of Contact Damage on the Strength of Ceramic Materials. (United States)


    Journal of the American Ceramic Society, in press. [3) Jakus, K., Ritter, J.E., and Babinski , R.C., this volume. [4] Dabbs, T.P., Lawn, B.R., and Kelly...effectively reducing the contact angle, thereby leaving a residual stress of diminished magnitude but of same sign acting on the fault. The normal stress NN...simply reduces in magnitude to residual level, NN actually reverses sign , at P ;z 0.3 P, enroute to its ultimate tensile state. 160 Applied Tension

  18. Understanding the deformation of ceramic materials at high strain rates.


    Hallam, David A.


    Ceramic hardness and plasticity have been highlighted as important characteristics in ballistic performance; both of which can be measured and semi-quantified from indentation experiments, respectively. However, relatively little work has investigated the accompanying type, on-set and evolution of indentation-induced damage that may also be contributing an influential role. Pressureless sintered SiC and spark plasma sintered B4C, SiC-AlN-C and range of SiC-B4C composite samples were invest...

  19. Stochastic modeling of filtrate alkalinity in water filtration devices: Transport through micro/nano porous clay based ceramic materials (United States)

    Clay and plant materials such as wood are the raw materials used in manufacture of ceramic water filtration devices around the world. A step by step manufacturing procedure which includes initial mixing, molding and sintering is used. The manufactured ceramic filters have numerous pores which help i...

  20. Three-dimensional machining of insulating ceramics materials with electrical discharge machining

    Institute of Scientific and Technical Information of China (English)

    Yasushi FUKUZAWA; Naotake MOHRI; Hiromitsu GOTOH; Takayuki TANI


    The insulating ceramics were processed with sinking and wire cut electrical discharge machining(EDM). The new technology was named as the assisting electrode method. In the machining, the electrical conductive material was adhered on the surface of insulating workpiece as the starting point of electrical discharge. As the processing operated in oil, the electrical conductive product composed of decomposition carbon element from working oil adhered on the workpiece during discharge. The discharges generated continuously with the formation of the electrical conductive layer. So, the insulating ceramics turn to the machinable material by EDM. We introduced the mechanism and the application of the machining of insulating ceramics such as Si3N4 and ZrO2.

  1. Preparation of Long-Lasting Phosphorescence (LLP) Glass-Ceramic Materials

    Institute of Scientific and Technical Information of China (English)

    李成宇; 苏锵; 王淑彬


    Three kinds of glass-ceramics, i.e., Mn2+ doped zinc borosilicate, Eu2+, Dy3+ co-doped strontium aluminoborate and Eu2+, Nd3+ co-doped calcium aluminoborate were prepared, whose phosphorescence emission band peaks at 525, 516 and 464 nm, respectively. In preparation of these glass-ceramics the base glasses were gained by heating the mixed starting materials at high temperature to get the transparent glasses; then those glasses were heat-treated and turned to opaque glass-ceramics. X-ray diffraction(XRD) shows that the crystallites are ZnSiO4, SrAl2O4 and α-CaAl2B2O7, respectively. It is a useful way to get new LLP materials by the method reported in this work that may be considered as "from glass to crystal".

  2. Basaltic scorias from Romania - complex building material us for concrete, glazing tiles, ceramic glazes, glass ceramics, mineral wool

    Energy Technology Data Exchange (ETDEWEB)

    Marica, S.; Cetean, V. [PROCEMA S.A., Bucharest (Romania)


    The most spectacular deposit of basaltic scoria from Romania is the Heghes Hill from Racos, locality situated in the central part of country. This deposit emerged as grains of various dimensions, as volcanic ash with specific porosity up to 30% and vacuolar basaltic rocks. All types of basaltic scorias have specific vacuolar appearance, red- brick or blackish - grey coloured, scoria textures and similar chemical composition with others basalts of the world. The physical and mechanical characteristics determined included the scorias in the Heghes Hill in the following categories : light rocks (2,98 g/ dmc), porous(11,04%), similar to expanded slag, slightly absorbing rocks (3,86%), with low compression strengths (1700 daN/cmp). Basaltic scoria from Heghes is a very good row material for the manufacture of concrete, for obtain decorative cutting tiles glazing with ceramic and basaltic glazes (up to 40%) varied the range of colours and for obtaining glass ceramic, mineral wool, crushing sand for road maintenance, heat -insulating bricks and shid -proof material. (orig.)

  3. Thermal/chemical degradation of ceramic cross-flow filter materials

    Energy Technology Data Exchange (ETDEWEB)

    Alvin, M.A.; Lane, J.E.; Lippert, T.E.


    This report summarizes the 14-month, Phase 1 effort conducted by Westinghouse on the Thermal/Chemical Degradation of Ceramic Cross-Flow Filter Materials program. In Phase 1 expected filter process conditions were identified for a fixed-bed, fluid-bed, and entrained-bed gasification, direct coal fired turbine, and pressurized fluidized-bed combustion system. Ceramic cross-flow filter materials were also selected, procured, and subjected to chemical and physical characterization. The stability of each of the ceramic cross-flow materials was assessed in terms of potential reactions or phase change as a result of process temperature, and effluent gas compositions containing alkali and fines. In addition chemical and physical characterization was conducted on cross-flow filters that were exposed to the METC fluid-bed gasifier and the New York University pressurized fluidized-bed combustor. Long-term high temperature degradation mechanisms were proposed for each ceramic cross-flow material at process operating conditions. An experimental bench-scale test program is recommended to be conducted in Phase 2, generating data that support the proposed cross-flow filter material thermal/chemical degradation mechanisms. Papers on the individual subtasks have been processed separately for inclusion on the data base.

  4. Characterization of Mechanical Damage Mechanisms in Ceramic and Polymeric Matrix Composite Materials (United States)


    Ceram. Soc., 71, pp. C371- C373 (1988). 10. A. Kvell and 0. V. Bakun, Acta Metall., 34, pp. 1315-1319 (1986). 11. W. Kollenberg, J. Mat. Sci., 23, pp...neous Materials and Composites," ASTM STP 808, ed. R. Chait and R. Papirno, American Society for Testing and Materials, Philadelphia, 175-186, 1983. 7...Design (Seventh Conference), ASTM STP 893, ed. J. M. Whitney, American Society for Testing and Materials, Philadelphia, 115-139, 1986. 12. J. Lankford

  5. Metals and Ceramics Division materials science annual progress report for period ending June 30, 1978

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J.; Peterson, S. (comps.)


    Topics covered include: structure of materials, theoretical research; x-ray diffraction research; fundamental ceramics studies; preparation and synthesis of high-temperature and special service materials; physical metallurgy; grain boundary segregation and fracture; mechanisms of surface and solid-state reactions; physical properties research; superconducting materials; radiation effects; facility and technique development; nuclear microanalysis; cooperative studies with universities and other research organizations; and fundamentals of welding and joining. (GHT)

  6. In vitro evaluation of fracture strength of zirconia restoration veneered with various ceramic materials


    Choi, Yu-Sung; Kim, Sung-Hun; Lee, Jai-Bong; Han, Jung-Suk; Yeo, In-Sung


    PURPOSE Fracture of the veneering material of zirconia restorations frequently occurs in clinical situations. The purpose of this in vitro study was to compare the fracture strengths of zirconia crowns veneered with various ceramic materials by various techniques. MATERIALS AND METHODS A 1.2 mm, 360° chamfer preparation and occlusal reduction of 2 mm were performed on a first mandibular molar, and 45 model dies were fabricated in a titanium alloy by CAD/CAM system. Forty-five zirconia copings...

  7. Structural Ceramics Database (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  8. Investigation of Bio-Inspired Hybrid Materials through Polymer Infiltration of Thermal Spray Formed Ceramic Templates (United States)

    Flynn, Katherine Claire

    High strength and toughness are often mutually exclusive in engineered materials. This is especially true of ceramics and polymers. Ceramics exhibit high strength and stiffness, but are brittle while polymers are flaw tolerant but prone to deformation at low stresses. Nature overcomes this restriction in materials by strategically combining brittle components with tough organics, leading to materials with both a high strength and toughness. One of the most impressive natural composites is nacre consisting of mainly a brittle mineral phase, 95vol% calcium carbonate (aragonite), and 5vol% biopolymer (a combination of proteins and polysaccahrides). Nature combines constituents with poor macroscale properties and achieves levels that surpass those expected despite being formed of mostly mineral CaCO3 tablets. Interestingly, nacreous assemblies can display a toughness 3,000 times higher than their major constituent, aragonite. Similarities have been observed between nacre and sprayed ceramics in terms of their microstructures and mechanical behavior. Both assemblies follow a design hierarchy and layered organization over several length scales. The mineral phase in nacre has evolved on the microscale and nanometer interlayers of biopolymer bond neighboring tablets. In addition, these tablets have a certain degree of waviness, nanoscale roughness, and mineral bridges thereby further enhancing linkages to one another. These inherent microstructural features significantly improve the mechanical properties of nacreous assemblies. On the other hand, sprayed ceramics are formed from micron sized splats, larger than aragonite nacreous tablets, with comparable (nanoscale) roughness, resulting from grain termination sites. Together these features of sprayed ceramics respond similarly to nacre, showing a great extent of mechanical nonlinearity and hysteresis, which is mostly absent in structural ceramics. Due to the splat-by-splat deposition process, sprayed ceramics contain a

  9. Metals and Ceramics Division materials science annual progress report for period ending June 30, 1977

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J. (comp.)


    Progress is reported for research programs in the metals and ceramics division of ORNL. In structure of materials, theoretical research, x-ray diffraction studies, studies of erosion of ceramics, preparation and synthesis of high temperature and special service materials, and studies of stabilities of microphases in high-temperature structural materials. Research into deformation and mechanical properties included physical metallurgy, and grain boundary segregation and embrittlement. Physical properties and transport phenomena were studied and included mechanisms of surface and solid state reactions, and properties of superconducting materials. The radiation effects program, directed at understanding the effects of composition and microstructure on the structure and properties of materials irradiated at elevated temperatures, is also described. (GHT)

  10. Standard practice for labeling ceramic art materials for chronic adverse health hazards

    CERN Document Server

    American Society for Testing and Materials. Philadelphia


    1.1 This practice describes a procedure for developing precautionary labels for ceramic art materials and provides hazard and precautionary statements based upon knowledge that exists in the scientific and medical communities. This practice concerns those chronic adverse health hazards known to be associated with a product or product component(s), when the component(s) is present in a physical form, volume, or concentration that in the opinion of a toxicologist has the potential to produce a chronic adverse health effect(s). 1.2 This practice is intended to apply exclusively to ceramic art materials which are packaged in sizes intended for use by artists or crafts people, either individually, or in a small group or class. 1.3 This practice applies to developing precautionary labeling for ceramic art materials intended for adult usage. Conformance to this practice does not imply that ceramic art materials will necessarily be labeled adequately or safe for use by children. Labeling determinations should conside...

  11. Removal of coatings and surfaces on metallic, mineral and ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Bach, F.W.; Redeker, C. [Dortmund Univ. (Germany). Inst. for Materials Engineering


    Various techniques for use in decontamination in decommissioning of nuclear facilities are presented. The methods may be classified by their physical effects, namely chemical electrochemical, mechanical and thermal. A main issue is the dryice-laserbeam-blasting process. By dryice-laserbeam-blasting surfaces of concrete and ceramic materials can be removed. (orig.)

  12. Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    CHAI Feng; XU Ling; CHAO Yong-lie; LIAO Yun-mao; ZHAO Yi-min


    Objectives:All-ceramic dental restorations are attractive to the dental community because of their advantages.But they're also challenged by relatively low flexural strength and intrinsic poor resistance to fracture.This paper aims to investigate mechanical properties of a new dental all-ceramic material, i.e. zirconia toughened nanometer-ceramic composite (α-Al2O3/nZrO2).Methods:α-Al2O3/nZrO2 ceramics powder (W) was processed with combined methods of chemical co-precipitation method and ball milling. Scanning electron microscopy (SEM)was used to determine the particle size distribution and to characterize the particle morphology of the powders. Four kinds of powders with different ZrO2 content (5wt%, 10wt%, 15wt% and 20wt%) were prepared by using α-Al2O3 powder to dilute the higher ZrO2 content powder (W). The ceramic matrix compacts were made by slip-casting technique and sintering to 1 200~1 600 ℃. The flexural strength and the fracture toughness of the matrix materials were measured via three-point bending test and single-edge notch beam methods, respectively.Results:1) The particle distribution of the Al2O3/nZrO2 powder ranged from 0.02~3.0 μm, with the superfine particles almost accounting for 20%;2) There is a significant difference of flexural strength (P<0.05) between the groups with 1 450 ℃ and 1 600 ℃ sintering temperature and 1 200 ℃;3) There is a significant difference of flexural strength (P<0.05) between different zirconia volume fraction groups with the same sintering temperature, the ceramic matrix samples with higher nZrO2 (W) content had much better mechanical properties than those of pure α-Al2O3 ceramics.Conclusions:The studied nanometer α-Al2O3/nZrO2 powder was homogeously distributed within the matrix and had reasonable powder-size gradation to improve mechanical properties of ceramics.%目的:口腔全瓷修复体以其独特优越性受到医患青睐,但脆性问题一直限制其应用范围及使用可靠性.本研

  13. Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    梁金生; 梁广川; 祁洪飞; 吴子钊; 冀志江; 金宗哲


    Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of 17O-NMR for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

  14. Research on toughening mechanisms of alumina matrix ceramic composite materials improved by rare earth additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xihua; LIU Changxia; LI Musen; ZHANG Jianhua


    Mixed rare earth elements were incorporated into alumina ceramic materials. Hot-pressing was used to fabricate alumina matrix composites in nitrogen atmosphere protection. Microstructures and mechanical properties of the composites were tested. It was indicated that the bending strength and fracture toughness of alumina matrix ceramic composites sintered at 1550℃ and 28 Mpa for 30 min were improved evidently. Besides mixed rare earth elements acting as a toughening phase, AlTiC master alloys were also added in as sintering assistants, which could prompt the formation of transient liquid phase, and thus nitrides of rare earth elements were produced. All of the above were beneficial for improving the mechanical properties of alumina matrix ceramic composites.

  15. Glass and glass–ceramic coatings, versatile materials for industrial and engineering applications

    Indian Academy of Sciences (India)

    Amitava Majumdar; Sunirmal Jana


    Among various coating systems for industrial and engineering applications, glass and glass–ceramic coatings have advantages of chemical inertness, high temperature stability and superior mechanical properties such as abrasion, impact etc as compared to other coating materials applied by thermal spraying in its different forms viz. PVD, CVD, plasma, etc. Besides imparting required functional properties such as heat, abrasion and corrosion resistance to suit particular end use requirements, the glass and glass–ceramic coatings in general also provide good adherence, defect free surface and refractoriness. Systematic studies covering the basic science of glass and glass–ceramic coatings, the functional properties required for a particular end-use along with the various fields of application have been reviewed in this paper.

  16. Strength and thickness of the layer of materials used for ceramic veneers bonding. (United States)

    Mazurek, Karolina; Mierzwińska-Nastalska, Elżbieta; Molak, Rafał; Kożuchowski, Mariusz; Pakieła, Zbigniew


    The use of adhesive bonding systems and composites in prosthetic dentistry brought improved and more aesthetic prosthetic restorations. The adhesive bonding of porcelain veneers is based on the micromechanical and chemical bond between tooth surface, cement layer and ceramic material. The aim of the study was to measure the thickness of the material layer formed during cementing of a ceramic restoration, and - in the second part of the study - to test tension of these cements. The materials investigated comprised dual-curing materials: Variolink II, KoNroot Cem, KoNroot Cem Viscous and Panavia F 2.0, as well as a light-curing composite: Variolink Veneer. The thickness was measured with the use of ZIP Lite 250 optical gauging apparatus. SEM microscope - Hitachi Tabletop Microscope TM-100 - was used to analyse the characteristics of an adhesive bond and filler particle size of particular materials. Tension tests of the cements under study were carried out on the MTS Q Test 10 static electrodynamic apparatus. The tests showed that KoNroot Cem exhibited the best mechanical properties of bonding to enamel and dentin among the materials tested. Variolink II base light-curing cement formed the thinnest layer. All the materials tested formed the layer not exceeding 1/3 of ceramic restoration thickness.

  17. Architectural integration of energy solar collectors made with ceramic materials and suitable for the Mediterranean climate

    Directory of Open Access Journals (Sweden)

    J. Roviras


    Full Text Available The work presented here aims to demonstrate the technical, architectural and energy viability of solar thermal collectors made with ceramic materials and the Mediterranean climate suitable for the production of domestic hot water (DHW and for heating systems in buildings. The design of a ceramic shell formed by panels collectors and panels no sensors, which are part of the same building system that is capable of responding to the basic requirements of a building envelope and capture solar energy is proposed. Ceramics considerably reduced the final cost of the sensor system and offers the new system a variety of compositional and chromatic since, with reduced performance compared to a conventional metallic collector, can occupy the entire surface of front and get a high degree of architectural integration. A tool for assessing the new ceramic solar collector has been defined from a multi-criteria perspective: economic, environmental and social. The tool enables the comparison of the ceramic solar collector with solar collectors on the market under different climatic and demand conditions.


    Institute of Scientific and Technical Information of China (English)


    In this paper, the influences of catch-color agent content on glass-ceramic decorated material in the system of CaO-Al2O3-SiO2 were studied. By ladder temperature furnace and sintering shrinkage curve measurement, the influence of catch-color agent content on sintering and crystallization temperature was discussed. By means of XRD, three point bending strength and density measurement, the properties of the decorated material were investigated.

  19. Material of Burned Coal Wastes Spoil Heaps As Source of Mullite for Ceramic Industry

    Directory of Open Access Journals (Sweden)

    Daněk Tomáš


    Full Text Available Burning or burnt out mine spoil heaps may be potential sources of materials not only for building purposes, but they may also be used in the ceramic industry. Decay of the coal mass contained in the mine spoil heaps often leads to self-ignition. As a consequence of spontaneous mine fire, which may approach 1600 °C, the surrounding waste rock undergoes thermal conversion. The temperature conditions inside the burning spoil heaps are analogous to the production conditions of refractory opening materials and fillers in rotary furnaces. The article deals with an analysis of anthropogenic porcelanites in terms of their phase composition and their possible application in the ceramic industry. The material under analysis underwent X-ray diffraction, electron microscopy and X-ray fluorescence to identify its chemistry and mineralogy. The article also proposes an enrichment method for the given material, through which a higher proportion of its useful component, mullite, may be obtained. Applying this method, approximately 60 % relatively pure separated raw material suitable for the ceramic industry may be obtained from the original material.

  20. Crack propagation and the material removal mechanism of glass-ceramics by the scratch test. (United States)

    Qiu, Zhongjun; Liu, Congcong; Wang, Haorong; Yang, Xue; Fang, Fengzhou; Tang, Junjie


    To eliminate the negative effects of surface flaws and subsurface damage of glass-ceramics on clinical effectiveness, crack propagation and the material removal mechanism of glass-ceramics were studied by single and double scratch experiments conducted using an ultra-precision machine. A self-manufactured pyramid shaped single-grit tool with a small tip radius was used as the scratch tool. The surface and subsurface crack propagations and interactions, surface morphology and material removal mechanism were investigated. The experimental results showed that the propagation of lateral cracks to the surface and the interaction between the lateral cracks and radial cracks are the two main types of material peeling, and the increase of the scratch depth increases the propagation angle of the radial cracks and the interaction between the cracks. In the case of a double scratch, the propagation of lateral cracks and radial cracks between paired scratches results in material peeling. The interaction between adjacent scratches depends on the scratch depth and separation distance. There is a critical separation distance where the normalized material removal volume reaches its peak. These findings can help reduce surface flaws and subsurface damage induced by the grinding process and improve the clinical effectiveness of glass-ceramics used as biological substitute and repair materials.

  1. A hybrid phenomenological model for ferroelectroelastic ceramics. Part I: Single phased materials (United States)

    Stark, S.; Neumeister, P.; Balke, H.


    In this part I of a two part series, a rate-independent hybrid phenomenological constitutive model applicable for single phased polycrystalline ferroelectroelastic ceramics is presented. The term "hybrid" refers to the fact that features from macroscopic phenomenological models and micro-electromechanical phenomenological models are combined. In particular, functional forms for a switching function and the Helmholtz free energy are assumed as in many macroscopic phenomenological models; and the volume fractions of domain variants are used to describe the internal material state, which is a key feature of micro-electromechanical phenomenological models. The approach described in this paper is an attempt to combine the advantages of macroscopic and micro-electromechanical material models. Its potential is demonstrated by comparison with experimental data for barium titanate. Finally, it is shown that the model for single phased materials cannot reproduce the material behavior of morphotropic PZT ceramics based on a realistic choice for the material parameters. This serves as a motivation for part II of the series, which deals with the modeling of morphotropic PZT ceramics taking into account the micro-structural specifics of these materials.

  2. Shear bond strength of veneering ceramic to coping materials with different pre-surface treatments (United States)

    Anuar, Norsamihah; Ahmad, Marlynda


    PURPOSE Pre-surface treatments of coping materials have been recommended to enhance the bonding to the veneering ceramic. Little is known on the effect on shear bond strength, particularly with new coping material. The aim of this study was to investigate the shear bond strength of veneering ceramic to three coping materials: i) metal alloy (MA), ii) zirconia oxide (ZO), and iii) lithium disilicate (LD) after various pre-surface treatments. MATERIALS AND METHODS Thirty-two (n = 32) discs were prepared for each coping material. Four pre-surface treatments were prepared for each sub-group (n = 8); a) no treatment or control (C), b) sandblast (SB), c) acid etch (AE), and d) sandblast and acid etch (SBAE). Veneering ceramics were applied to all discs. Shear bond strength was measured with a universal testing machine. Data were analyzed with two-way ANOVA and Tukey's multiple comparisons tests. RESULTS Mean shear bond strengths were obtained for MA (19.00 ± 6.39 MPa), ZO (24.45 ± 5.14 MPa) and LD (13.62 ± 5.12 MPa). There were statistically significant differences in types of coping material and various pre-surface treatments (P<.05). There was a significant correlation between coping materials and pre-surface treatment to the shear bond strength (P<.05). CONCLUSION Shear bond strength of veneering ceramic to zirconia oxide was higher than metal alloy and lithium disilicate. The highest shear bond strengths were obtained in sandblast and acid etch treatment for zirconia oxide and lithium disilicate groups, and in acid etch treatment for metal alloy group. PMID:27826383

  3. Annual Conference on Composites and Advanced Ceramic Materials, 12th, Cocoa Beach, FL, Jan. 17-22, 1988, Proceedings. Parts 1 and 2

    Energy Technology Data Exchange (ETDEWEB)


    The present conference discusses topics in the development status of advanced ceramics, the engineering applications of ceramic-matrix composites, modeling and theoretical considerations of engineering ceramics, the role of interfaces in ceramic-matrix composites, and polycrystalline oxide-matrix composites. Also discussed are glass- and glass-ceramic-matrix composites, carbide- and nitride-matrix composites, the synthesis methods as well as the properties and applications of ceramic matrix-reinforcing whiskers, fibers, and powders, and various SDI-related advanced ceramic materials for use in orbital systems.

  4. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

    Directory of Open Access Journals (Sweden)

    Shuilin Zheng


    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  5. The Capabilities of Electrodischarge Microdrilling of High Aspect Ratio Holes in Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Skoczypiec Sebastian


    Full Text Available In the first part of the article the review of ceramic materials drilling possibilities was presented. Among the described methods special attention is paid to electrodischarge drilling. This process have especially been predicted for machining difficult-to-cut electrically conductive materials. The second part consist of the results analysis of electrodischarge microdrilling of siliconized silicon carbide. The experiment involves the impact of current amplitude, discharge voltage and pulse time on the hole depth, side gap, linear tool wear and mean drilling speed. The results shows that electrodischarge drilling is a good alternative when machining inhomogeneous ceramic materials and gives possibility to drill high aspect ratio holes with relatively high efficiency (the drilling speed >2 mm/min.

  6. A bulk metal/ceramic composite material with a cellular structure

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhankui; YAO Kefu; LI Jingfeng


    A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.

  7. Influence of Abutment Material on the Stress of Implant-supported All-ceramic Single Crown

    Institute of Scientific and Technical Information of China (English)

    GAO Shaohuai; DUAN Haiying; LI Zhiyong


    In order to investigate the influence of abutment material on the stress of implant-supported all-ceramic single crown,a 3D finite element model of implant-supported mandibular first premolar was computed by COSMOS/M 2.85 software.Alumina,zirconia,and titanium were used as abutment materials respectively.Vertical 600 N and horizontal 225 N load was applied on the occlusal surface.The results show that the stress distribution of implant-supported single crown was similar for different abutment materials.Maximum stresses within the crown were higher when titanium abutment was used.Maximum stress of titanium abutment was lower than that of ceramic abutment.Within the screw and fixture,maximum stresses had no difference under vertical loading but higher as titanium abutment was used under horizontal loading.There was no difference of maximum stress within the bone when different abutment materials were used.The present findings indicate that the abutment material had no influence on the stress distribution of implant-supported allceramic single crown but maximum stress when the titanium abutment was lower than that of ceramic abument.

  8. The archaeometric study of ceramic materials in JCR journals and conference proceedings during the last decade (2000-2010)


    Peña Poza, Javier; García Heras, Manuel; Villegas Broncano, María Ángeles


    [EN] Ceramic is the oldest synthetic material created by the mankind and has been present in human societies from around ten thousand years ago. During the last few decades, within the research field of Archaeometry, the study of archaeological and historical ceramic materials has experienced a significant increase in the application of chemical-physical techniques to obtain information on technology and production of these materials in the past. This paper presents the results obtained in a ...

  9. Prediction of Thermophysical and Thermomechanical Characteristics of Porous Carbon-Ceramic Composite Materials of the Heat Shield of Aerospace Craft (United States)

    Reznik, S. V.; Prosuntsov, P. V.; Mikhailovskii, K. V.


    A procedure for predicting thermophysical and thermomechanical characteristics of porous carbon-ceramic composite materials of the heat shield of aerospace craft as functions of the type of reinforcement, porosity of the structure, and the characteristics of the material's components has been developed. Results of mathematical modeling of the temperature and stressed-strained states of representative volume elements for determining the characteristics of a carbon-ceramic composite material with account taken of its anisotropy have been given.

  10. Characterization of ceramic materials for electrochemical hydrogen sensors

    Energy Technology Data Exchange (ETDEWEB)

    Serret, P.; Colominas, S. [Electrochemical Methods Laboratory - Analytical Chemistry Department ETS Institut Quimic de Sarria, Universitat Ramon Llull, Via Augusta, 390, 08017 Barcelona (Spain); Reyes, G. [Industrial Engineering Department ETS Institut Quimic de Sarria, Universitat Ramon Llull, Via Augusta, 390, 08017 Barcelona (Spain); Abella, J., E-mail: [Electrochemical Methods Laboratory - Analytical Chemistry Department ETS Institut Quimic de Sarria, Universitat Ramon Llull, Via Augusta, 390, 08017 Barcelona (Spain)


    Accurate and reliable tritium management is of basic importance for the correct operation conditions of the blanket tritium cycle. The Electrochemical Methods Lab at Institut Quimic de Sarria (IQS) is working in the design and development of tritium sensors, based on proton solid state electrolytes to be used in molten lithium-lead eutectic. Different solid electrolyte proton conductors have been synthesized (Sr{sub 3}CaZr{sub 0.9}Ta{sub 1.1}O{sub 8.55}, SrCe{sub 0.95}Yb{sub 0.05}O{sub 3-{alpha}}, CaZr{sub 0.9}In{sub 0.1}O{sub 3-{alpha}}, Ba{sub 3}(Ca{sub 1.18}Nb{sub 1.82})O{sub 9-{alpha}}) in order to be evaluated in a testing apparatus for hydrogen gas. Potentiometric measurements of the synthesized ceramic elements have been performed. In all experiments the working temperature was 500 {sup o}C. The sensors constructed using the proton conductor element Sr{sub 3}CaZr{sub 0.9}Ta{sub 1.1}O{sub 8.55} exhibited stable output potential and its value was close to the theoretical value calculated with the Nernst equation. When the proton conductor elements SrCe{sub 0.95}Yb{sub 0.05}O{sub 3-{alpha}} and CaZr{sub 0.9}In{sub 0.1}O{sub 3-{alpha}} and Ba{sub 3}(Ca{sub 1.18}Nb{sub 1.82})O{sub 9-{alpha}} were used a deviation higher than 100 mV between theoretical and experimental data was obtained.

  11. Structural ceramic coatings in composite microtruss cellular materials

    Energy Technology Data Exchange (ETDEWEB)

    Bele, E.; Bouwhuis, B.A.; Codd, C. [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada); Hibbard, G.D., E-mail: [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada)


    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al{sub 2}O{sub 3} sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al{sub 2}O{sub 3} coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: {yields} A new type of metal/ceramic microtruss cellular composite has been created. {yields} Reinforcing sleeves of Al{sub 2}O{sub 3} were deposited on low density Al microtruss cores. {yields} Significant compressive strength increases were seen at virtually no weight penalty. {yields} Failure mechanisms were studied by electron microscopy and finite element analysis. {yields} Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al{sub 2}O{sub 3} coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 {mu}m thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  12. On the surface elemental composition of non-corroded and corroded dental ceramic materials in vitro. (United States)

    Milleding, P; Karlsson, S; Nyborg, L


    Dental ceramics are traditionally looked upon as inert materials. As many are glass phased, it may be hypothesized that they will be subjected to glass corrosion in aqueous environments. The aim of the study was therefore to analyze the surface elemental composition of glass-phased and all-crystalline ceramics, before and after low- and high-intensity, in vitro corrosion (milli-Q-water at 37+/-2 degrees C for 18 h and 4% acetic acid at 80+/-2 degrees C for 18 h, respectively). The analysis of the surface elemental composition was performed using ESCA. The hypothesis was confirmed. After high-intensity corrosion, the complete wash out of alkali ions, alkaline-earth ions and elemental alumina was found, leaving behind a surface totally dominated by silica. The all-crystalline ceramics, densely sintered alumina and yttria-partially stabilized tetragonal zirconia, displayed only minor surface changes, even after high-intensity corrosion. In comparison to the corrosion testing in acid, the corrosion process in milli-Q-water did not produce different results in principle, except for the lower magnitude of the depletion of alkali ions and the virtually unchanged level of elemental alumina. Unexpectedly, no substantial difference in surface degradation was found between the glass ceramic and the ordinary porcelain-fused-to-metal ceramic or between ceramics of higher sintering temperature and those of low or ultra-low sintering temperature. The composition and microstructure alone did not appear to provide a full explanation for the inter-individual differences in surface corrosion when exposed to comparable environmental conditions.

  13. Tempered glass and thermal shock of ceramic materials (United States)

    Bunnell, L. Roy


    A laboratory experiment is described that shows students the different strengths and fracture toughnesses between tempered and untempered glass. This paper also describes how glass is tempered and the materials science aspects of the process.

  14. Bonding of a mica-based castable ceramic material with a tri-n-butylborane-initiated adhesive resin. (United States)

    Morikawa, T; Matsumura, H; Atsuta, M


    Adhesive bonding of a mica-based castable ceramic material (Olympus Castable Ceramics, OCC) was evaluated in vitro with the use of a silane primer in conjunction with an adhesive luting material. The primer contained a silane coupler and 4-methacryloxyethyl trimellitate anhydride (4-META), while the methyl methacrylate (MMA)-based luting agent was initiated with a tri-n-butylborane derivative (TBB) and contained 4-META (4-META/MMA-TBB resin). Ceramic specimens were sanded with No. 600 silicon carbide paper followed by blasting with alumina and/or etching with ammonium bifluoride. The specimens were bonded with various combinations and shear bond strengths were determined. Both priming and alumina blasting enhanced the bond between 4-META resin and OCC. Although etching with ammonium bifluoride roughened the ceramic surface, this procedure did not improve the bond strength. Electron probe microanalysis of the ceramic surface revealed a decrease in silicon and aluminium elements after etching with ammonium bifluoride.

  15. An investigation of neutron irradiation test on superplastic zirconia-ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Shibata, Taiju; Ishihara, Masahiro; Baba, Shinichi; Hayashi, Kimio [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Motohashi, Yoshinobu [Ibaraki Univ., Mito (Japan)


    A neutron irradiation test on superplastic ceramic materials at high temperature has been proposed as an innovative basic research on high-temperature engineering using the High Temperature Engineering Test Reactor (HTTR). For the effective execution of the test, we reviewed the superplastic deformation mechanism of ceramic materials and discussed neutron irradiation effects on the superplastic deformation process of stabilized Tetragonal Zirconia Polycrystal (TZP), which is a representative superplastic ceramic material. As a result, we pointed out that the decrease in the activation energy for superplastic deformation is expected by the radiation-enhanced diffusion. We selected a fast neutron fluence of 5x10{sup 20} n/cm{sup 2} and an irradiation temperature of about 600degC as test conditions for the first irradiation test on TZP and decided to perform a preliminary irradiation test by the Japan Materials Testing Reactor (JMTR). Moreover, we estimated the radioactivity of irradiated TZP and indicated that it is in the order of 10{sup 10} Bq/g (about 0.3 Ci/g) immediately after irradiation to a thermal neutron fluence of 3x10{sup 20} n/cm{sup 2} and that it decays to about 1/100 in a year. (author)

  16. Agricultural wastes as a resource of raw materials for developing low-dielectric glass-ceramics (United States)

    Danewalia, Satwinder Singh; Sharma, Gaurav; Thakur, Samita; Singh, K.


    Agricultural waste ashes are used as resource materials to synthesize new glass and glass-ceramics. The as-prepared materials are characterized using various techniques for their structural and dielectric properties to check their suitability in microelectronic applications. Sugarcane leaves ash exhibits higher content of alkali metal oxides than rice husk ash, which reduces the melting point of the components due to eutectic reactions. The addition of sugarcane leaves ash in rice husk ash promotes the glass formation. Additionally, it prevents the cristobalite phase formation. These materials are inherently porous, which is responsible for low dielectric permittivity i.e. 9 to 40. The presence of less ordered augite phase enhances the dielectric permittivity as compared to cristobalite and tridymite phases. The present glass-ceramics exhibit lower losses than similar materials synthesized using conventional minerals. The dielectric permittivity is independent to a wide range of temperature and frequency. The glass-ceramics developed with adequately devitrified phases can be used in microelectronic devices and other dielectric applications.

  17. Influence of different post core materials on the color of Empress 2 full ceramic crowns

    Institute of Scientific and Technical Information of China (English)

    GE Jing; WANG Xin-zhi; FENG Hai-lan


    Background For esthetic consideration, dentin color post core materials were normally used for all-ceramic crown restorations. However, in some cases, clinicians have to consider combining a full ceramic crown with a metal post core. Therefore, this experiment was conducted to test the esthetical possibility of applying cast metal post core in a full ceramic crown restoration.Methods The color of full ceramic crowns on gold and Nickel-Chrome post cores was compared with the color of the same crowns on tooth colored post cores. Different try-in pastes were used to imitate the influence of a composite cementation on the color of different restorative combinations. The majority of patients could not detect any color difference less than △E 1.8 between the two ceramic samples. So, △E 1.8 was taken as the objective evaluative criterion for the evaluation of color matching and patients' satisfaction.Results When the Empress 2 crown was combined with the gold alloy post core, the color of the resulting material was similar to that of a glass fiber reinforced resin post core (△E = 0.3). The gold alloy post core and the try-in paste did not show a perceptible color change in the full ceramic crowns, which indicated that the color of the crowns might not be susceptible to change between lab and clinic as well as during the process of composite cementation. Without an opaque covering the Ni-Cr post core would cause an unacceptable color effect on the crown (△E = 2.0), but with opaque covering, the color effect became more clinically satisfactory (△E=1.8).Conclusions It may be possible to apply a gold alloy post core in the Empress 2 full ceramic crown restoration when necessary. If a non-extractible Ni-Cr post core exists in the root canal, it might be possible to restore the tooth with an Empress 2 crown after coveting the labial surface of the core with one layer of opaque resin cement.

  18. Synthesis of steel slag ceramics:chemical composition and crystalline phases of raw materials

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Wei Wei; Hao Bai; Xu Zhang; Da-qiang Cang


    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO–Al2O3–SiO2 and CaO–MgO–SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite,α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  19. Metals and Ceramics Division materials science program. Annual progress report for period ending June 30, 1981

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J. (comp.)


    Information is presented concerning the theoretical studies of metals and alloys; x-ray diffraction research; structural ceramics; structure of coal; analytical and high-voltage electron microscopy; deformation and mechanical properties; mechanisms of surface and solid-state reactions; physical properties research; metastable materials; neutron radiation effects; charged particle radiation effects; theory and modeling of radiation effects; facility and advanced technique development; fundamentals of welding and joining; and studies in nondestructive evaluation.

  20. Electric and Magnetic Properties of a New Ferrite-Ceramic Composite Material

    Institute of Scientific and Technical Information of China (English)

    张怀武; 石玉; 钟智勇


    We have investigated a new ferrite-ceramic composite material with inductive and capacitive properties fabricated by a solid-state reaction method. We analyse the effects of the composite mechanism and microstructure on the magnetic and electric properties. The results show that the new materials can be used not only as inductor materials, but also as capacitor materials in the wide frequency range of 1 kHz-1.8GHz. The real part of permeability of the composite material is between 10 and 5.6, the imaginary part of permeability is between 1.2 and 0.5, and the dielectric constant is about ten times larger than that of ordinary ferrite materials. It is suggested that the new composite materials will be widely used in anti-electromagnetic interference fields and radio frequency communication fields

  1. Strengthening and Toughening Effect of Yttrium on Al2O3/TiCN Ceramic Tool Material

    Institute of Scientific and Technical Information of China (English)


    The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM, TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the Al2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.

  2. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others


    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  3. Advanced Porous Coating for Low-Density Ceramic Insulation Materials (United States)

    Leiser, Daniel B.; Churchward, Rex; Katvala, Victor; Stewart, David; Balter, Aliza


    The need for improved coatings on low-density reusable surface insulation (RSI) materials used on the space shuttle has stimulated research into developing tougher coatings. The processing of a new porous composite "coating" for RST called toughened unipiece fibrous insulation Is discussed. Characteristics including performance in a simulated high-speed atmospheric entry, morphological structure before and after this exposure, resistance to Impact, and thermal response to a typical heat pulse are described. It is shown that this coating has improved impact resistance while maintaining optical and thermal properties comparable to the previously available reaction-cured glass coating.

  4. Creep performance of oxide ceramic fiber materials at elevated temperature in air and in steam (United States)

    Armani, Clinton J.

    Structural aerospace components that operate in severe conditions, such as extreme temperatures and detrimental environments, require structural materials that have superior long-term mechanical properties and that are thermochemically stable over a broad range of service temperatures and environments. Ceramic matrix composites (CMCs) capable of excellent mechanical performance in harsh environments are prime candidates for such applications. Oxide ceramic materials have been used as constituents in CMCs. However, recent studies have shown that high-temperature mechanical performance of oxide-oxide CMCs deteriorate in a steam-rich environment. The degradation of strength at elevated temperature in steam has been attributed to the environmentally assisted subcritical crack growth in the oxide fibers. Furthermore, oxide-oxide CMCs have shown significant increases in steady-state creep rates in steam. The present research investigated the effects of steam on the high-temperature creep and monotonic tension performance of several oxide ceramic materials. Experimental facilities were designed and configured, and experimental methods were developed to explore the influence of steam on the mechanical behaviors of ceramic fiber tows and of ceramic bulk materials under temperatures in the 1100--1300°C range. The effects of steam on creep behavior of Nextel(TM)610 and Nextel(TM)720 fiber tows were examined. Creep rates at elevated temperatures in air and in steam were obtained for both types of fibers. Relationships between creep rates and applied stresses were modeled and underlying creep mechanisms were identified. For both types of fiber tows, a creep life prediction analysis was performed using linear elastic fracture mechanics and a power-law crack velocity model. These results have not been previously reported and have critical design implications for CMC components operating in steam or near the recommended design limits. Predictions were assessed and validated via

  5. Utilization of sludge waste from natural rubber manufacturing process as a raw material for clay-ceramic production. (United States)

    Vichaphund, S; Intiya, W; Kongkaew, A; Loykulnant, S; Thavorniti, P


    The possibility of utilization of the sludge waste obtained from the natural rubber manufacturing process as a raw material for producing clay ceramics was investigated. To prepared clay-based ceramic, the mixtures of traditional clay and sludge waste (10-30 wt%) were milled, uniaxilly pressed and sintered at a temperature between 1000 and 1200 degrees C. The effect of sludge waste on the properties of clay-based ceramic products was examined. The results showed that the amount of sludge waste addition had an effect on both sinterability and properties of the clay ceramics. Up to 30 wt% of sludge waste can be added into the clay ceramics, and the sintered samples showed good properties.

  6. Effects of surface-conditioning methods on shear bond strength of brackets bonded to different all-ceramic materials. (United States)

    Saraç, Y Şinasi; Külünk, Tolga; Elekdağ-Türk, Selma; Saraç, Duygu; Türk, Tamer


    The aims of this study were to investigate the effects of two surface-conditioning methods on the shear bond strength (SBS) of metal brackets bonded to three different all-ceramic materials, and to evaluate the mode of failure after debonding. Twenty feldspathic, 20 fluoro-apatite, and 20 leucite-reinforced ceramic specimens were examined following two surface-conditioning methods: air-particle abrasion (APA) with 25 μm Al(2)O(3) and silica coating with 30 μm Al(2)O(3) particles modified by silica. After silane application, metal brackets were bonded with light cure composite and then stored in distilled water for 1 week and thermocycled (×1000 at 5-55°C for 30 seconds). The SBS of the brackets was measured on a universal testing machine. The ceramic surfaces were examined with a stereomicroscope to determine the amount of composite resin remaining using the adhesive remnant index. Two-way analysis of variance, Tukey's multiple comparison test, and Weibull analysis were used for evaluation of SBS. The lowest SBS was with APA for the fluoro-apatite ceramic (11.82 MPa), which was not significantly different from APA for the feldspathic ceramic (13.58 MPa). The SBS for the fluoro-apatite ceramic was significantly lower than that of leucite-reinforced ceramic with APA (14.82 MPa). The highest SBS value was obtained with silica coating of the leucite-reinforced ceramic (24.17 MPa), but this was not significantly different from the SBS for feldspathic and fluoro-apatite ceramic (23.51 and 22.18 MPa, respectively). The SBS values with silica coating showed significant differences from those of APA. For all samples, the adhesive failures were between the ceramic and composite resin. No ceramic fractures or cracks were observed. Chairside tribochemical silica coating significantly increased the mean bond strength values.

  7. Ceramic Fiber as a New Material%新型纤维材料——陶瓷纤维

    Institute of Scientific and Technical Information of China (English)

    王小雅; 曹云峰


    陶瓷纤维以其质轻,耐火,耐腐蚀等性能,目前已经在机械、冶金、石油和化工等行业得到了广泛的应用,随着各种其他技术的应用,各种陶瓷纤维基复合材料得到了快速的发展。根据使用功能,陶瓷纤维可以分为高温陶瓷纤维和功能陶瓷纤维,用作绝热材料,过滤材料,高温超导材料等,此外陶瓷纤维还被用于生产耐高温陶瓷纤维纸和箱板纸。文章简述了陶瓷纤维的发展,列举了陶瓷纤维的种类、制备方法、应用及发展趋势。%Ceramic fiber as a new material was widely used in all fields,because of its light weight and fire-resistant,now ceramic fiber was widely used in machinery,metallurgy,petroleum,chemical industry.With a variety of other technology,all kinds of ceramic fiber composite has been developed rapidly.According to the function,ceramic fibers can be divided into high-temperature ceramic fibers and functional ceramic fibers.It can be used as insulation materials,filter materials,high-temperature superconducting materials,etc.In addition,ceramic fiber was also used in the production of high-temperature paper and cardboard paper.This paper is a brief overview of the development of ceramic fiber,the types of ceramic fiber,the preparation methods,applications and its developing trends.

  8. Method for obtaining ceramic compounds and resulting material


    Torrecillas, Ramón; García Moreno, Olga; Fernández, Adolfo


    [ES] Partiendo como compuesto inicial de un componente LAS de acuerdo a la composición LixAlySizOw, donde x varía entre 0,8 y 1,2, Y varía entre 0,8 y 1,2, z varía entre 0,8 y 2 Y w varía entre 4 y 6, a continuación se efectúa una mezcla del componente LAS con nano partículas de SiC, obteniéndose una suspensión estable y homogénea. A continuación se procede a un secado de la suspensión resultante. Seguidamente se efectúa un conformado del material obtenido y, por últimos, se lleva a ...

  9. Characterization of Ceramic Material Produced From a Cold Crucible Induction Melter Test

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)


    This report summarizes the results from characterization of samples from a melt processed surrogate ceramic waste form. Completed in October of 2014, the first scaled proof of principle cold crucible induction melter (CCIM) test was conducted to process a Fe-hollandite-rich titanate ceramic for treatment of high level nuclear waste. X-ray diffraction, electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the CCIM material produced. Core samples at various radial locations from the center of the CCIM were taken. These samples were also sectioned and analyzed vertically. Together, the various samples were intended to provide an indication of the homogeneity throughout the CCIM with respect to phase assemblage, chemical composition, and chemical durability. Characterization analyses confirmed that a crystalline ceramic with desirable phase assemblage was produced from a melt using a CCIM. Hollandite and zirconolite were identified in addition to possible highly-substituted pyrochlore and perovskite. Minor phases rich in Fe, Al, or Cs were also identified. Remarkably only minor differences were observed vertically or radially in the CCIM material with respect to chemical composition, phase assemblage, and durability. This recent CCIM test and the resulting characterization in conjunction with demonstrated compositional improvements support continuation of CCIM testing with an improved feed composition and improved melter system.

  10. Characterization of Waste Material Derived Willemite-Based Glass-Ceramics Doped with Erbium

    Directory of Open Access Journals (Sweden)

    G. V. Sarrigani


    Full Text Available We reported, for the first time, to the best of our knowledge, the production of erbium doped willemite-based glass-ceramic using waste material. In this work, a willemite-based glass-ceramic was prepared from waste material to obtain excellent crystallinity and then doped with trivalent erbium (Er3+ to yield ([(ZnO0.5(SLS0.5]1−x[Er2O3]x final composition where x=3 wt%. The samples were sintered at various temperatures (500–1100°C to study the effects of sintering temperatures on microstructure and physical properties of the samples. X-ray diffraction (XRD and Fourier transform infrared (FTIR were used to determine structural changes and functional groups in the samples, respectively. Field-emission scanning electron microscopy (FE-SEM equipped with energy dispersive X-ray was used to observe surface morphology and to detect presence of elements in the samples. Findings showed that average grain size of the Er3+ doped glass-ceramic sample increased as a function of the sintering temperature and the optimum temperature was 900°C.

  11. Influence of Inclusion Shape on Thermoelasto-Plastic Optimun Design of Ceramic Metal Functionally Graded Materials

    Institute of Scientific and Technical Information of China (English)


    A nonlinear finite element method is applied to observe how inclusion shape influence the thermal response of a ceramic-metal functionally graded material (FGM).The elastic and plastic behaviors of the layers which are two-phase isotropic composites consisting of randomly oriented elastic spheroidal inclusions and a ductile matrix are predicted by a mean field method.The prediction results show that inclusion shape has remarkable influence on the overall behavior of the composite.The consequences of the thermal response analysis of the FGM are that the response is dependent on inclusion shape and its composition profile cooperatively and that the plastic behavior of each layer should be taken into account in optimum design of a ceramic-metal FGM.

  12. Computational materials science aided design of glass ceramics and crystal properties (abstract only). (United States)

    Mannstadt, Wolfgang


    Today's high tech materials have in many cases highly specialized properties and designed functionalities. Materials parameters like high temperature stability, high stiffness and certain optical properties have to be optimized and in many cases an adaptation to given processes is necessary. Many materials are compounds or layered structures. Thus, surface and interface properties need to be considered as well. At the same time to some extent just a few atomic layers sometimes determine the properties of the material, as is well known in semiconductor and other thin film technologies. Therefore, a detailed understanding of the materials properties at the atomic scale becomes more and more important. In addition many high tech materials have to be of high purity or selective dopant concentrations have to be adjusted to fulfill the desired functionality. Modern materials developments successfully use computational materials science to achieve that goal. Improved software tools and continuously growing computational power allow us to predict macroscopic properties of materials on the basis of microscopic/atomic ab initio simulation approaches. At Schott, special materials, in particular glasses and glass ceramics, are produced for a variety of applications. For a glass ceramic all the above mentioned difficulties for materials development arise. The properties of a glass ceramic are determined by the interplay of crystalline phases embedded in an amorphous glass matrix. For materials development the understanding of crystal structures and their properties, surfaces and interface phenomena, and amorphous systems are necessary, likewise. Each by itself is already a challenging problem. Many crystal phases that are grown within the glass matrix do not exist as single crystals or are difficult to grow in reasonable amounts for experimental investigations. The only way to obtain the properties of these crystalline phases is through 'ab initio' simulations in the computer

  13. Development of bioactive materials using reticulated ceramics for bone substitute (United States)

    Jiang, Gengwei

    For hard tissue prosthetics, it is necessary to seek novel synthesis routes by which a real structural bone can be simulated in terms of bioactivity, porosity, and mechanical behavior. The work presented here deals with the development of such a component by a novel synthesis route for bone implantation. To enhance the mechanical properties, an industrial alumina has been selected as the substrate. Alumina is not only bio inert but also mechanically strong which makes it an ideal substrate for bone substitute. The high porosity is achieved via a sponge technique by which both pore size and density can be changed easily. The bioactivity is induced by coating a highly bioactive HA film onto the inner pore surfaces of the reticulated alumina. Based on this concept, the research has focused on the coating of HA onto inner pore surfaces of the reticulated alumina via several effective methods that are developed in our laboratory. No previous studies have so far been reported on coating inner surfaces of small-diameter pores ranging from 0.1--1.0 mm. The key materials processing issues dealt with in this work include precursor chemistry, coating procedures, synthesis of coated component, interface structure study, film adhesion strength testing, and mechanical properties of the component. This novel approach has shown great promise in synthesizing bone substitutes. To determine the applicability of the coated component in hard tissue prosthetics, a bioactivity study has been carried out. By immersing the synthetic HA into simulated body fluid (SBF), the bioresponse has been measured for a variety of samples with different processing conditions. Fundamental aspects of this study are centered on the effects of structural characteristics of HA on the bioactivity. Based on extensive IR and XRD experimental data, it has been found that the bioactivity of HA is sensitively controlled by the structural crystallinity of the HA and its specific surface area. Furthermore, based on


    Energy Technology Data Exchange (ETDEWEB)

    Marra, J.


    , and proliferation), the worldwide community is working to develop and deploy new nuclear energy systems and advanced fuel cycles. These new nuclear systems address the key challenges and include: (1) extracting the full energy value of the nuclear fuel; (2) creating waste solutions with improved long term safety; (3) minimizing the potential for the misuse of the technology and materials for weapons; (4) continually improving the safety of nuclear energy systems; and (5) keeping the cost of energy affordable.

  15. The influence of Cerafiber 10 ceramic fibre on strength properties of moulding material for investment casting technology

    Directory of Open Access Journals (Sweden)

    M. Nadolski


    Full Text Available The presented investigations have been aimed to determine strength properties of shell ceramic moulds produced on the basis of silica sol with the matrix composed of MK75 silica flour and Cerafiber 10 aluminosilicate ceramic fibre, the chemical composition of the latter being 56% SiO2 and 44% Al2O3. The sample material has been obtained by multi-layer spraying of ceramic slurry onto the pattern sets. The achieved results, concerning strength properties revealed during the controlled bending test performed by means of the four-point deflectometer, have been compared with the presented elsewhere results [16-19] for moulding material with grain or grain-fibre matrix, where TC E08 fibre produced by Thermal Ceramics (i.e. Kaowool HP-50-E-08 fibre has been applied as a matrix component.

  16. Comparing Titanium Release from Ceramic Tiles using a waste material characterization test - Influence of Calcium and Organic Matter concentrations

    DEFF Research Database (Denmark)

    Heggelund, Laura Roverskov; Hansen, Steffen Foss; Astrup, Thomas Fruergaard


    Nanomaterials are beneficial in the building industry to enhance or add certain features to commonly used materials. One example is the use of nano-titanium dioxide in the surface coating of ceramic tiles, to make the tiles surface self-cleaning. At the end of life stage, ceramic tiles might...... to assess if nano-titanium dioxide coated ceramic tiles are suitable for depositing in a landfill or not. Specifically, we used compliance batch test method, which is a simple test evaluating the release from a solid material to an aqueous media during 24 hrs. If nano-Ti particles are released from solid...... of the organic matter to fully cover the surface of the particles. We evaluated the titanium release from identical ceramic tiles - with and without a nano-titanium dioxide coating - and varied the concentrations of calcium chloride (100-500 mg/l) and humic acid (25-100 mg/l). The titanium release was quantified...

  17. Sintered silicon carbide: a new ceramic vessel material for microwave chemistry in single-mode reactors. (United States)

    Gutmann, Bernhard; Obermayer, David; Reichart, Benedikt; Prekodravac, Bojana; Irfan, Muhammad; Kremsner, Jennifer M; Kappe, C Oliver


    Silicon carbide (SiC) is a strongly microwave absorbing chemically inert ceramic material that can be utilized at extremely high temperatures due to its high melting point and very low thermal expansion coefficient. Microwave irradiation induces a flow of electrons in the semiconducting ceramic that heats the material very efficiently through resistance heating mechanisms. The use of SiC carbide reaction vessels in combination with a single-mode microwave reactor provides an almost complete shielding of the contents inside from the electromagnetic field. Therefore, such experiments do not involve electromagnetic field effects on the chemistry, since the semiconducting ceramic vial effectively prevents microwave irradiation from penetrating the reaction mixture. The involvement of electromagnetic field effects (specific/nonthermal microwave effects) on 21 selected chemical transformations was evaluated by comparing the results obtained in microwave-transparent Pyrex vials with experiments performed in SiC vials at the same reaction temperature. For most of the 21 reactions, the outcome in terms of conversion/purity/product yields using the two different vial types was virtually identical, indicating that the electromagnetic field had no direct influence on the reaction pathway. Due to the high chemical resistance of SiC, reactions involving corrosive reagents can be performed without degradation of the vessel material. Examples include high-temperature fluorine-chlorine exchange reactions using triethylamine trihydrofluoride, and the hydrolysis of nitriles with aqueous potassium hydroxide. The unique combination of high microwave absorptivity, thermal conductivity, and effusivity on the one hand, and excellent temperature, pressure and corrosion resistance on the other hand, makes this material ideal for the fabrication of reaction vessels for use in microwave reactors.

  18. Effect of Ti and Si interlayer materials on the joining of SiC ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yang Il; Park, Jung Hwan; Kim, Hyun Gil; Park, Dong Jun; Park, Jeong Yong; Kim, Weon Ju [LWR Fuel Technology Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)


    SiC-based ceramic composites are currently being considered for use in fuel cladding tubes in light-water reactors. The joining of SiC ceramics in a hermetic seal is required for the development of ceramic-based fuel cladding tubes. In this study, SiC monoliths were diffusion bonded using a Ti foil interlayer and additional Si powder. In the joining process, a very low uniaxial pressure of ∼0.1 MPa was applied, so the process is applicable for joining thin-walled long tubes. The joining strength depended strongly on the type of SiC material. Reaction-bonded SiC (RB-SiC) showed a higher joining strength than sintered SiC because the diffusion reaction of Si was promoted in the former. The joining strength of sintered SiC was increased by the addition of Si at the Ti interlayer to play the role of the free Si in RB-SiC. The maximum joint strength obtained under torsional stress was ∼100 MPa. The joint interface consisted of TiSi{sub 2}, Ti{sub 3}SiC{sub 2}, and SiC phases formed by a diffusion reaction of Ti and Si.

  19. X-Ray Diffraction Phase Analyses for Granulated and Sintered Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Suminar Pratapa


    Full Text Available One basic problematic aspect in x-ray diffraction phase analysis is microabsorption effect which may arise from the size of the crystallite phases. Complication of the problem may intensify in sintered ceramic materials where milling of the samples is not simple. We report the Rietveld x-ray diffraction phase analysis of MgO-α-Al2O3 powder mixtures with phase content ratio of 1:1 by weight and MgO-Y2O3 sintered ceramic composites with Y2O3 contents of 10%, 20% and 30% by weight. The mixtures were pre-sintered at 1000°C for 2 hours and then milled while the composites were sintered at 1550°C for 3 hours. The phase composition analysis was done using Rietica, a non-commercial Rietveld method-based software. Relative and absolute phase compositions were examined and results showed that there was a significant amount of phase composition bias resulted from the examination. For the powder mixture, milling can reduce microabsorption effect and hence the calculation bias. For the ceramic composite where milling is almost impossible, additional of Y2O3 caused smaller crystallite size of MgO, so that composition bias is smaller in composites with higher Y2O3 content. A mathematical model is proposed to provide more acceptable phase composition results.

  20. 陶瓷材料的发展%Development of Ceramic Materials

    Institute of Scientific and Technical Information of China (English)



    陶瓷在食器、装饰的使用和科学技术的发展中扮演重要的角色。黏土经淬取而成为陶瓷的原料。黏土具有韧性,常温下遇水可塑,微干可雕,全干可磨,烧至700℃可成能盛水的陶器;烧至1230℃会瓷化,可完全不吸水且耐高温、耐腐蚀。陶瓷的用途多种多样,被广泛应用于当今文化、科技的发展中。%Ceramics play an important role in the development of tableware, decorative use of science and technology. Clay by Cuiqu become ceramic raw materials. Clay has the toughness, plastic water at room temperature, slightly dry can be carved, all dry grind, till 700℃ can be filled with water into pottery; till 1 230℃ will be porcelain, can be completely non-absorbent and temperature resistance corrosion. Uses a variety of ceramics, are widely used in today's culture, the development of technology in.

  1. Alternative technological approach for synthesis of ceramic pigments by waste materials recycling

    Energy Technology Data Exchange (ETDEWEB)

    Doynov, M.; Dimitrov, T.; Kozhukharov, S.


    Alternative technological approach is proposed enabling utilization of raw materials from an oil refinery, such as waste guard layers from reactors. Reagent grade and purified MgO, Cr{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, and nitric acid (HNO{sub 3}), were used as additional precursors. The homogeneous mixtures obtained were formed into pellets and sintered at different temperatures. The main phase was proved by X-ray phase analysis (XRD) and compared to ICPDS database. The main phase in the ceramics synthesized was solid solution of spinel MgAl{sub 2}O{sub 4} and magnesiochromite. These minerals are classified as chromspinelide MgCr{sub 1}.2Al{sub 0}.4Fe{sub 0}.4O{sub 4} and alumochromite MgCr{sub 1}.6Al{sub 0}.4O{sub 4}. Additional SEM observations, combined with EDX analysis were performed, evincing agglomeration at lower temperatures, followed by agglomerate crumbling, at elevated calcination temperature. The complete transformation of initial precursors into the final ceramic compounds was found to occur at 800 degree centigrade 1 h. The ceramic samples synthesized had high density of 1.72-1.93 g/cm{sup 3} and large absorption area - 32.93% which is probably due to the high porosity of the sample. (Author)

  2. Investigation of metallic, ceramic, and polymeric materials for engineered barrier applications in nuclear-waste packages

    Energy Technology Data Exchange (ETDEWEB)

    Westerman, R.E.


    An effort to develop licensable engineered barrier systems for the long-term (about 1000 yr) containment of nuclear wastes under conditions of deep continental geologic disposal has been underway at Pacific Northwest Laboratory since January 1979, under the auspices of the High-Level Waste Immobilization Program. In the present work, the barrier system comprises the hard or structural elements of the package: the canister, the overpack(s), and the hole sleeve. A number of candidate metallic, ceramic, and polymeric materials were put through mechanical, corrosion, and leaching screening tests to determine their potential usefulness in barrier-system applications. Materials demonstrating adequate properties in the screening tests will be subjected to more detailed property tests, and, eventually, cost/benefit analyses, to determine their ultimate applicability to barrier-system design concepts. The following materials were investigated: two titanium alloys of Grade 2 and Grade 12; 300 and 400 series stainless steels, Inconels, Hastelloy C-276, titanium, Zircoloy, copper-nickel alloys and cast irons; total of 14 ceramic materials, including two grades of alumina, plus graphite and basalt; and polymers such as polyamide-imide, polyarylene, polyimide, polyolefin, polyphenylene sulfide, polysulfone, fluoropolymer, epoxy, furan, silicone, and ethylene-propylene terpolymer (EPDM) rubber. The most promising candidates for further study and potential use in engineered barrier systems were found to be rubber, filled polyphenylene sulfide, fluoropolymer, and furan derivatives.

  3. Viability of utilization of waste materials from ceramic products in precast concretes

    Directory of Open Access Journals (Sweden)

    Sánchez de Rojas, M. I.


    Full Text Available The recycled and re-valuation process of waste materials involves studies lead to a deep acknowledges of them, finding applications for their intended use. The waste materials from ceramic products can be recycled into the construction sector, as arid or pozzolanic materials. The current work deals with the incorporation of ceramic materials in these two different ways, checking the behaviour of the elaborated mortar by mean of laboratory tests. Also, tests are developed in factory, using these as components for precast concrete tiles.

    Todo proceso de reciclado y revalorización de residuos implica estudios encaminados a un conocimiento profundo de los mismos, de forma que se busquen aplicaciones concretas de uso. Los materiales de desecho procedentes de productos cerámicos pueden ser reciclados dentro del sector de la construcción, ya sea como áridos o como materiales puzolánicos. El presente trabajo aborda la incorporación de materiales cerámicos desde estas dos vertientes, comprobando, en cada caso, el comportamiento de los morteros elaborados mediante ensayos de laboratorio. También se llevan a cabo pruebas en fábrica, siendo utilizados como componentes en prefabricados de hormigón.

  4. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951--June 1989

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Goodwin, G.M.; Gardner, K. (comps.)


    This document contains a listing of the written scientific information originating in the Materials Joining (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1989. This registry of documents is as much as possible, in the order of issue date. A complete cross-referenced listing of the technical literature of the Metals and Ceramics Division is also available.

  5. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)



    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  6. Modelling of Grain Growth Kinetics in Porous Ceramic Materials under Normal and Irradiation Conditions

    Directory of Open Access Journals (Sweden)

    Mikhail S. Veshchunov


    Full Text Available Effect of porosity on grain growth is both the most frequent and technologically important situation encountered in ceramic materials. Generally this effect occurs during sintering, however, for nuclear fuels it also becomes very important under reactor irradiation conditions. In these cases pores and gas bubbles attached to the grain boundaries migrate along with the boundaries, in some circumstances giving a boundary migration controlled by the movement, coalescence and/or sintering of these particles. New mechanisms of intergranular bubble and pore migration which control the mobility of the grain boundary under normal and irradiation conditions are reviewed in this paper.

  7. Cell response of calcium phosphate based ceramics, a bone substitute material

    Directory of Open Access Journals (Sweden)

    Juliana Marchi


    Full Text Available The aim of this study was to characterize calcium phosphate ceramics with different Ca/P ratios and evaluate cell response of these materials for use as a bone substitute. Bioceramics consisting of mixtures of hydroxyapatite (HAp and β-tricalcium phosphate (β-TCP powders in different proportions were pressed and sintered. The physical and chemical properties of these bioceramics were then characterized. Characterization of the biological properties of these materials was based on analysis of cell response using cultured fibroblasts. The number of cells attached to the samples was counted from SEM images of samples exposed to cell culture solution for different periods. These data were compared by analysis of variance (ANOVA complemented by the Tukey's test. The TCP sample had higher surface roughness and lower density. The adherence and growth of FMM1 cells on samples from all groups was studied. Even though the different calcium based ceramics exhibited properties which made them suitable as bone substitutes, those with higher levels of β-TCP revealed improved cell growth on their surfaces. These observations indicated two-phase calcium phosphate based materials with a β-TCP surface layer to be a promising bone substitute.

  8. Data on post irradiation experiments of heat resistant ceramic composite materials. PIE for 97M-13A

    Energy Technology Data Exchange (ETDEWEB)

    Baba, Shin-ichi; Ishihara, Masahiro; Souzawa, Shizuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sekino, Hajime [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment


    The research on the radiation damage mechanism of heat resistant ceramic composite materials is one of the research subjects of the innovative basic research in the field of high temperature engineering, using the High Temperature engineering Test Reactor (HTTR). Three series of irradiation tests on the heat resistant ceramic composite materials, first to third irradiation test program, were carried out using the Japan Material Testing Reactor (JMTR). This is a summary report on the first irradiation test program; irradiation induced dimensional change, thermal expansion coefficient, X-ray diffraction and {gamma}-ray spectrum are reported. (author)

  9. Finite element modeling of deposition of ceramic material during SLM additive manufacturing

    Directory of Open Access Journals (Sweden)

    Chen Qiang


    Full Text Available A three dimensional model for material deposition in Selective Laser Melting (SLM with application to Al2O3-ZrO2 eutectic ceramic is presented. As the material is transparent to laser, dopants are added to increase the heat absorption efficiency. Based on Beer-Lambert law, a volumetric heat source model taking into account the material absorption is derived. The Level Set method with multiphase homogenization is used to track the shape of deposed bead and the thermodynamic is coupled to calculate the melting-solidification path. The shrinkage during consolidation from powder to compact medium is modeled by a compressible Newtonian constitutive law. A semi-implicit formulation of surface tension is used, which permits a stable resolution to capture the gas-liquid interface. The formation of droplets is obtained and slight waves of melt pool are observed. The influence of different process parameters on temperature distribution, melt pool profiles and bead shapes is discussed.

  10. Decomposition of paper wastes in presence of ceramics and cement raw material. (United States)

    Conesa, Juan A; Gálvez, Araceli; Fullana, Andrés


    Paper recycling is an environmental important activity that is carried out in all the countries, but during the recycling process a paper waste is produced. Generally these wastes are placed in landfill sites but it is possible to profit it as secondary fuel and raw material in manufacture furnaces. In this work the combustion of the waste papers with cement and ceramic raw material has been studied with the objective to analyse the interaction of these substances with the emitted pollutants like PAHs and PCDD/Fs. The results of the study show that the presence of inorganic material produces an increment in the lighter PAH emission but chlorinated compounds are not affected. The PCDD/F emission level found in the combustion of this waste is quite low compared with other wastes subjected to similar conditions.

  11. Theoretical Studies on the Electronic Structures and Properties of Complex Ceramic Crystals and Novel Materials

    Energy Technology Data Exchange (ETDEWEB)

    Ching, Wai-Yim


    This project is a continuation of a long program supported by the Office of Basic Energy Science in the Office of Science of DOE for many years. The final three-year continuation started on November 1, 2005 with additional 1 year extension to October 30, 2009. The project was then granted a two-year No Cost Extension which officially ended on October 30, 2011. This report covers the activities within this six year period with emphasis on the work completed within the last 3 years. A total of 44 papers with acknowledgement to this grant were published or submitted. The overall objectives of this project are as follows. These objectives have been evolved over the six year period: (1) To use the state-of-the-art computational methods to investigate the electronic structures of complex ceramics and other novel crystals. (2) To further investigate the defects, surfaces/interfaces and microstructures in complex materials using large scale modeling. (3) To extend the study on ceramic materials to more complex bioceramic crystals. (4) To initiate the study on soft condensed matters including water and biomolecules. (5) To focus on the spectroscopic studies of different materials especially on the ELNES and XANES spectral calculations and their applications related to experimental techniques. (6) To develop and refine computational methods to be effectively executed on DOE supercomputers. (7) To evaluate mechanical properties of different crystals and those containing defects and relate them to the fundamental electronic structures. (8) To promote and publicize the first-principles OLCAO method developed by the PI (under DOE support for many years) for applications to large complex material systems. (9) To train a new generation of graduate students and postdoctoral fellows in modern computational materials science and condensed matter physics. (10) To establish effective international and domestic collaborations with both experimentalists and theorists in materials

  12. New high boron content polyborane precursors to advanced ceramic materials: New syntheses, new applications (United States)

    Guron, Marta

    There is a need for new synthetic routes to high boron content materials for applications as polymeric precursors to ceramics, as well as in neutron shielding and potential medical applications. To this end, new ruthenium-catalyzed olefin metathesis routes have been devised to form new complex polyboranes and polymeric species. Metathesis of di-alkenyl substituted o-carboranes allowed the synthesis of ring-closed products fused to the carborane cage, many of which are new compounds and one that offers a superior synthetic method to one previously published. Acyclic diene metathesis of di-alkenyl substituted m-carboranes resulted in the formation of new main-chain carborane-containing polymers of modest molecular weights. Due to their extremely low char yields, and in order to explore other metathesis routes, ring opening metathesis polymerization (ROMP) was used to generate the first examples of poly(norbornenyl- o-carboranes). Monomer synthesis was achieved via a two-step process, incorporating Ti-catalyzed hydroboration to make 6-(5-norbornenyl)-decaborane, followed by alkyne insertion in ionic liquid media to achieve 1,2-R2 -3-norbornenyl o-carborane species. The monomers were then polymerized using ROMP to afford several examples of poly(norbornenyl- o-carboranes) with relatively high molecular weights. One such polymer, [1-Ph, 3-(=CH2-C5H7-CH2=)-1,2-C 2B10H10]n, had a char yield very close to the theoretical char yield of 44%. Upon random copolymerization with poly(6-(5-norbornenyl) decaborane), char yields significantly increased to 80%, but this number was well above the theoretical value implicating the formation of a boron-carbide/carbon ceramic. Finally, applications of polyboranes were explored via polymer blends toward the synthesis of ceramic composites and the use of polymer precursors as reagents for potential ultra high temperature ceramic applications. Upon pyrolysis, polymer blends of poly(6-(5-norbornenyl)-decaborane) and poly

  13. All-ceramic single-tooth restorations: choosing the material to match the preparation--preparing the tooth to match the material. (United States)

    Baltzer, A


    The shape of a crown preparation is the prime determinant for the choice of material for an all-ceramic restoration. One essential factor is the available space for the restoration, which requires a certain occlusal thickness. The dentist's preparation design determines the available vertical clearance, and the dental technician has the responsibility of advising the dentist with regard to either choosing the right material to match the preparation or to preparing the tooth to match the material. Assuming a minimum static fracture strength of > 2000 N, the following materials can be used for all-ceramic crowns: Laboratory surveys have shown that in most situations, the available occlusal clearance in clinical reality is only 0.8 to 0.9 mm (after cementing). This shows that the available space will often be insufficient for providing monoblock crowns and still on the tight side for veneered oxide ceramics (In Ceram, zirconia, etc.). However, crowns made of veneered oxide ceramics are much more complex to fabricate and much more expensive. By simply providing a minimal occlusal thickness of 1.5 mm, the treatment provider could therefore easily facilitate the use of the much more economical monoblock crowns without compromising either esthetics or strength. Actually, crowns with veneered oxide ceramic copings do not offer any higher fracture resistance compared to Mark II crowns as long as the minimum thickness requirements are met. The flexural strength of CAD/CAM-fabricated lithium disilicate rods is about twice that of CAD/CAM-fabricated Mark II rods. When used for crowns with a wall thickness of 1.5 mm, however, both materials exhibit the same fracture strength of between 2000 and 2500 N. This is related to the different reinforcing action of the adhesive luting agent, which is essentially required for both these materials. When choosing a material, preparation shapes, technical complexity and cost should be thoroughly compared and scrutinized and should figure

  14. Possible production of ceramic tiles from marine dredging spoils alone and mixed with other waste materials. (United States)

    Baruzzo, Daniela; Minichelli, Dino; Bruckner, Sergio; Fedrizzi, Lorenzo; Bachiorrini, Alessandro; Maschio, Stefano


    Dredging spoils, due to their composition could be considered a new potential source for the production of monolithic ceramics. Nevertheless, abundance of coloured oxides in these materials preclude the possibility of obtaining white products, but not that of producing ceramics with a good mechanical behaviour. As goal of the present research we have produced and studied samples using not only dredging spoils alone, but also mixtures with other waste materials such as bottom ashes from an incinerator of municipal solid waste, incinerated seawage sludge from a municipal seawage treatment plant and steelworks slag. Blending of different components was done by attrition milling. Powders were pressed into specimens which were air sintered in a muffle furnace and their shrinkage on firing was determined. Water absorption, density, strength, hardness, fracture toughness, thermal expansion coefficient of the fired bodies were measured; XRD and SEM images were also examined. The fired samples were finally tested in acidic environment in order to evaluate their elution behaviour and consequently their environmental compatibility. It is observed that, although the shrinkage on firing is too high for the production of tiles, in all the compositions studied the sintering procedure leads to fine microstructures, good mechanical properties and to a limitation of the release of many of the most hazardous metals contained in the starting powders.

  15. Conversion of sandy tailing from banded iron formation exploitation into glass-ceramic materials

    Directory of Open Access Journals (Sweden)

    Valéria Alves Rodrigues de Melo


    Full Text Available Glass-ceramic materials made of 40.0 wt. (% of sandy tailing from banded iron formation exploitation and 60 wt. (% of slag from steelwork were analyzed. Vitrification was obtained by heating the batch samples up to 1400 °C for 1 hour and quenching the melt on a stainless steel plate. Devitrification was obtained by heat-treating the as-quenched glass samples in isothermal conditions at 750 and 1000 °C for 2 hours. FTIR spectroscopy analysis on the devitrified samples indicates a peak shift towards higher wave number with respect to the as-quenched glass because of the crystallization. XRD analysis revealed the presence of crystalline diopside CaMgSi2O6 as the major phase in the glass samples isothermally heat-treated at 1000 °C. Results also indicated that the devitrification at 1000 °C and an incipient devitrification at 750 °C resulted into harder glass-ceramic materials.

  16. Influence of the material removal mechanisms on hole integrity in ultrasonic machining of structural ceramics. (United States)

    Nath, Chandra; Lim, G C; Zheng, H Y


    Micro-chipping via micro-cracks, due to rapid mechanical indentations by abrasive grits, is the fundamental mechanism of material removal during ultrasonic machining (USM) of hard-brittle materials like ceramics and glass. This study aims mainly to investigate the adverse effects of this inherent removal phenomena on the hole integrity such as entrance chipping, wall roughness and subsurface damage. It also presents the material removal mechanism happens in the gap between the tool periphery and the hole wall (called 'lateral gap'). To do so, experiments were conducted for drilling holes on three advanced structural ceramics, namely, silicon carbide, zirconia, and alumina. Earlier published basic studies on the initiation of different crack modes and their growth characteristics are employed to explain the experimental findings in this USM study. It is realized that the radial and the lateral cracks formed due to adjacent abrasives, which are under the tool face, extends towards radial direction of the hole resulting in entrance chipping. Additionally, the angle penetration and the rolling actions of the abrasives, which are at the periphery of the tool, contribute to the entrance chipping. Later on, in the 'lateral gap', the sliding (or abrasion) and the rolling mechanisms by the larger abrasives take part to material removal. However, they unfavorably produce micro-cracks in the radial direction resulting in surface and subsurface damages, which are ultimately responsible for higher wall-surface roughness. Since the size of micro-cracks in brittle materials is grit size dependent according to the earlier studied physics, it is realized that such nature of the hole integrity during USM can only be minimized by employing smaller grit size, but cannot fully be eliminated.

  17. Isotope exchange reactions on ceramic breeder materials and their effect on tritium inventory

    Energy Technology Data Exchange (ETDEWEB)

    Nishikawa, M.; Baba, A. [Kyushu Univ., Fukuoka (Japan). Faculty of Engineering; Kawamura, Y.; Nishi, M.


    Though lithium ceramic materials such as Li{sub 2}O, LiAlO{sub 2}, Li{sub 2}ZrO{sub 3}, Li{sub 2}TiO{sub 3} and Li{sub 4}SiO{sub 4} are considered as breeding materials in the blanket of a D-T fusion reactor, the release behavior of the bred tritium in these solid breeder materials has not been fully understood. The isotope exchange reaction rate between hydrogen isotopes in the purge gas and tritium on the surface of breeding materials have not been quantified yet, although helium gas with hydrogen or deuterium is planned to be used as the blanket purge gas in the recent blanket designs. The mass transfer coefficient representing the isotope exchange reaction between H{sub 2} and D{sub 2}O or that between D{sub 2} and H{sub 2}O in the ceramic breeding materials bed is experimentally obtained in this study. Effects of isotope exchange reactions on the tritium inventory in the bleeding blanket is discussed based on data obtained in this study where effects of diffusion of tritium in the grain, absorption of water in the bulk of grain, and adsorption of water on the surface of grain, together with two types of isotope exchange reactions are considered. The way to estimate the tritium inventory in a Li{sub 2}ZrO{sub 3} blanket used in this study shows a good agreement with data obtained in such in-situ experiments as MOZART, EXOTIC-5, 6 and TRINE experiments. (author)

  18. Effect of self-glazing on reducing the radioactivity levels of red mud based ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Shuo [College of Material Science and Engineering, Guilin University of Technology, Guilin, Guangxi 541004 (China); Wu, Bolin, E-mail: [College of Material Science and Engineering, Guilin University of Technology, Guilin, Guangxi 541004 (China)


    Graphical abstract: Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm{sup 3}; compressive strength, 78.12 MPa). The radiation level has clear change regularity that the radioactivity levels of red mud (6360 Bq) are obvious declined, and can be reduced to that of the natural radioactive background of Guilin Karst landform, China (3600 Bq). It will not only consume large quantities of red mud, but also decrease the production cost of self-glazing RMCM. And the statement of this paper will offer effective ways to reduce the radioactivity level of red mud. Highlights: Black-Right-Pointing-Pointer The self-glazing phenomenon in red mud system was first discovered in our research. Black-Right-Pointing-Pointer Radiation levels of red mud can be reduced efficiently by self-glazing layer. Black-Right-Pointing-Pointer Red mud based ceramic materials will not cause harm to environment and humans. Black-Right-Pointing-Pointer This research possesses important economic significances to aluminum companies. - Abstract: Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm{sup 3}; compressive strength, 78.12 MPa). The radiation

  19. Ceramic materials in hydroelectric power plants - testing and working out method descriptions. Prestudy; Keramiska material i vattenkraftanlaeggningar - test och utarbetande av metodbeskrivning. Foerstudie

    Energy Technology Data Exchange (ETDEWEB)

    Forssander, Maerit (TerraCorrosion AB (SE)); Persson, Charlotte (EnergoRetea, Stockholm (SE)); Carlsson, Roger (Vattenfall Power Consultant, Stockholm (SE)); Edwardson, Wille (Jaemtkontroll, Hammerdal (SE)); Johansson, Martin (Skellefteaa Kraft (SE)); Westerlund, Erik (Fortum Power and Heat OY (FI))


    Using ceramic materials for anti-corrosion painting in Swedish hydro power plants has been done with different results. In some cases it has performed well but in other it has failed. In only some cases the tests has been followed up rigorously to learn more about the process. The result from the interviews with the user and manufacturers is that there are cases where the use of ceramics in the hydro power plants will be economically favourable. The materials are there but they have to be tested in every single application before general recommendations can be done. A literature survey has been performed. Experiences from tests with ceramics in hydro power plants in Sweden have been summarised. Manufacturers on the Swedish market have been interviewed. The results from the literature survey showed that no published result was to be found of using ceramics in hydro electric power plants in the world. It is mentioned somewhere that Three Gorges in China have been using ceramics but no results was found. The conclusion is that even though the use of ceramics in hydro power plants can be economically favourable more tests has to be done. Those tests can be done together with the manufacturers in Sweden

  20. Effect of self-glazing on reducing the radioactivity levels of red mud based ceramic materials. (United States)

    Qin, Shuo; Wu, Bolin


    Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm(3); compressive strength, 78.12 MPa). The radiation level has clear change regularity that the radioactivity levels of red mud (6360 Bq) is obvious declined, and can be reduced to that of the natural radioactive background of Guilin Karst landform, China (3600 Bq). It will not only consume large quantities of red mud, but also decrease the production cost of self-glazing RMCM. And the statement of this paper will offer effective ways to reduce the radioactivity level of red mud.

  1. Novel Processing of Unique Ceramic-Based Nuclear Materials and Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hui Zhang; Raman P. Singh


    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These include refractory alloys base on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as those based on silicon carbide (SiCf-SiC); carbon-carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor componets is necessary for improved efficiency. Improving thermal conductivity of the materials used in nuclear fuels and other temperature critical components can lower the center-line fuel temperature and thereby enhance durability and reduce the risk of premature failure.


    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL


    Refractory ceramics can play a critical role in improving the energy efficiency of traditional industrial processes through increased furnace efficiency brought about by the employment of novel refractory systems and techniques. Examples of advances in refractory materials related to aluminum, gasification, glass, and lime are highlighted. Energy savings are realized based on reduction of chemical reactions, elimination of mechanical degradation caused by the service environment, reduction of temperature limitations of materials, and elimination of costly installation and repair needs. Key results of projects resulting from US Department of Energy (DOE) funded research programs are discussed with emphasis on applicability of these results to high temperature furnace applications and needed research directions for the future.

  3. New ceramic material specially designed to optimise the output of the heating systems; Nuevo material ceramico disenado especificamente para optimizar el rendimiento de los sistemas de calefaccion

    Energy Technology Data Exchange (ETDEWEB)



    This article sets out the main features of Dual Kherr, its development and uses. Dual Kherr(reg.) is a ceramic composite based on porcelain clay. It has been specially designed to work as a storage heater and a radiant heating system. Jointly developed by the R and D departments of both companies, PAMESA and CLIMASTAR, this new material optimises the output of any heating system and it has been specially conceived to save energy. It is a great revolution, mainly due to the following: On the one hand, Dual Kherr incorporates ceramic to the heating business, opening a new and important market. On the other hand, this new material adds the aesthetics proper of the ceramic material to the design of the heating systems. It even allows the development of artistic collections. (Author)

  4. Ferroelectromagnetic solid solutions on the base piezoelectric ceramic materials for components of micromechatronics (United States)

    Bochenek, Dariusz; Zachariasz, Radosław; Niemiec, Przemysław; Ilczuk, Jan; Bartkowska, Joanna; Brzezińska, Dagmara


    In the presented work, a ferroelectromagnetic solid solutions based on PZT and ferrite powders have been obtained. The main aim of combination of ferroelectric and magnetic powders was to obtain material showing both electric and magnetic properties. Ferroelectric ceramic powder (in amount of 90%) was based on the doped PZT type solid solution while magnetic component was nickel-zinc ferrite Ni1-xZnxFe2O4 (in amount of 10%). The synthesis of components of ferroelectromagnetic solid solutions was performed using the solid phase sintering. Final densification of synthesized powder has been done using free sintering. The aim of the work was to obtain and examine in the first multicomponent PZT type ceramics admixed with chromium with the following chemical composition Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3 and next ferroelectromagnetic solid solution based on a PZT type ferroelectric powder (Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3) and nickel-zinc ferrite (Ni0.64Zn0.36Fe2O4), from the point of view of their mechanical and electric properties, such as: electric permittivity, ε; dielectric loss, tanδ; mechanical losses, Q-1; and Young modulus, E.

  5. A new iron calcium phosphate material to improve the osteoconductive properties of a biodegradable ceramic: a study in rabbit calvaria. (United States)

    Manchón, Angel; Hamdan Alkhraisat, Mohammad; Rueda-Rodriguez, Carmen; Prados-Frutos, Juan Carlos; Torres, Jesús; Lucas-Aparicio, Julia; Ewald, Andrea; Gbureck, Uwe; López-Cabarcos, Enrique


    β-tricalcium phosphate (β-TCP) is an osteoconductive and biodegradable material used in bone regeneration procedures, while iron has been suggested as a tool to improve the biological performance of calcium phosphate-based materials. However, the mechanisms of interaction between these materials and human cells are not fully understood. In order to clarify this relationship, we have studied the iron role in β-TCP ceramics. Iron-containing β-TCPs were prepared by replacing CaCO3 with C6H5FeO7 at different molar ratios. X-ray diffraction analysis indicated the occurrence of β-TCP as the sole phase in the pure β-TCP and iron-containing ceramics. The incorporation of iron ions in the β-TCP lattice decreased the specific surface area as the pore size was shifted toward meso- and/or macropores. Furthermore, the human osteoblastlike cell line MG-63 was cultured onto the ceramics to determine cell proliferation and viability, and it was observed that the iron-β-TCP ceramics have better cytocompatibility than pure β-TCP. Finally, in vivo assays were performed using rabbit calvaria as a bone model. The scaffolds were implanted for 8 and 12 weeks in the defects created in the skullcap with pure β-TCP as the control. The in vivo behavior, in terms of new bone formed, degradation, and residual graft material were investigated using sequential histological evaluations and histomorphometric analysis. The in vivo implantation of the ceramics showed enhanced bone tissue formation and scaffold degradation for iron-β-TCPs. Thus, iron appears to be a useful tool to enhance the osteoconductive properties of calcium phosphate ceramics.

  6. A Thermodamage Strength Theoretical Model of Ceramic Materials Taking into Account the Effect of Residual Stress

    Directory of Open Access Journals (Sweden)

    Weiguo Li


    Full Text Available A thermodamage strength theoretical model taking into account the effect of residual stress was established and applied to each temperature phase based on the study of effects of various physical mechanisms on the fracture strength of ultrahigh-temperature ceramics. The effects of SiC particle size, crack size, and SiC particle volume fraction on strength corresponding to different temperatures were studied in detail. This study showed that when flaw size is not large, the bigger SiC particle size results in the greater effect of tensile residual stress in the matrix grains on strength reduction, and this prediction coincides with experimental results; and the residual stress and the combined effort of particle size and crack size play important roles in controlling material strength.

  7. Optimization of solid-state synthesis process of advanced ceramics materials: influence of mixing conditions.

    Directory of Open Access Journals (Sweden)

    Sakri Adel


    Full Text Available In this paper, the effect of mixing process on solid state reaction of solid oxide material mixture was studied. Lead piezoelectric ceramic specimens 0.5 Pb(Zn1/3,Sb2/3O3-0.5 Pb0.98La0.02(Zr0.48,Ti0.52O3 prepared by different mixing procedures, were conducted under different conditions such as order, combination and mixing time. The phase formation, composition nature, structural properties of powder mixture was analyzed by X-ray diffraction. The obtained results for different mixing processes make the solid state reaction method more selective, taking into consideration the attraction forces between the reactants and the electronegativity of oxide reactants.

  8. Growth and instability of charged dislocation loops under irradiation in ceramic materials

    CERN Document Server

    Ryazanov, A I; Kinoshita, C; Klaptsov, A V


    We have investigated the physical mechanisms of the growth and stability of charged dislocation loops in ceramic materials with very strong different mass of atoms (stabilized cubic zirconia) under different energies and types of irradiation conditions: 100-1000 keV electrons, 100 keV He sup + and 300 keV O sup + ions. The anomalous formation of extended defect clusters (charged dislocation loops) has been observed by TEM under electron irradiation subsequent to ion irradiation. It is demonstrated that very strong strain field (contrast) near charged dislocation loops is formed. The dislocation loops grow up to a critical size and after then become unstable. The instability of the charged dislocation loop leads to the multiplication of dislocation loops and the formation of dislocation network near the charged dislocation loops. A theoretical model is suggested for the explanation of the growth and stability of the charged dislocation loop, taking the charge state of point defects. The calculated distribution...

  9. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951 through June 1987

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Goodwin, G.M.; Gardner, K. (comps.)


    This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued.

  10. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    Energy Technology Data Exchange (ETDEWEB)

    Anghelina, F.V.; Ungureanu, D.N.; Bratu, V. [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Popescu, I.N., E-mail: [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Rusanescu, C.O. [Politehnica University, 060042 Bucharest (Romania)


    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2} hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal–ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  11. Washery wastes as a source of raw materials for ceramic products

    Energy Technology Data Exchange (ETDEWEB)

    Burmistrov, V.N.; Tambovtseva, N.A.


    The rapid expansion of the output of walling products and the exhaustion of raw material sources for brickmaking have brought to the fore the urgency of devising methods of utilizing coal-mining wastes in the production of rough ceramics, i.e., ceramic walling products, and sewage pipes. The method developed in the VNIIstrom Institute for the production of walling products from washery wastes has now been approved by the Joint Authorities Commission and recommended for commercial exploitation. However, these wastes can only be used (like the traditional clay materials) provided they are uniform in composition and properties. Significant variations lead to a lower product quality and reduced cost effectiveness. The composition and properties of washery wastes vary to an extent which depends on the composition variations in the rock over- and under-lying the coal seam, the proportions of rock included in the mined product, the production rhythm in the washery and the labor organizations at the mining, transportation, and cleaning stages. A survey of the variations in composition of the rocks over- and under-lying coal seams in the Donbas has shown that the average ashes are 88% above and 83% below the seam; the variability coefficients are comparatively low (13 and 16.3%, respectively). Correspondingly, the long-term average variability of the ash of the tailings from half the washeries is below 15%. The construction of modern washeries attached to the large pits will further reduce the variability in the ash of the washery wastes. We took samples from No. 1 and No. 2 washeries at the Cherevopets I and SW to investigate the variability of the tailings composition and properties.

  12. The diametral tensile strength and hydrostability of polymer-ceramic nano-composite (pcnc) material prototypes (United States)

    Yepez, Johanna

    Statement of the problem: There is a weak connection between the filler and the resin matrix of dental composites caused primarily by hydrolysis of silane coupling agent, therefore, jeopardizing the mechanical properties of the dental restorations. Purpose: The purpose of this study was to compare the diametral tensile strength (DTS) of a nano-mechanically bonded polymer ceramic nano composite (pcnc) versus the chemically bonding prototype polymer ceramic nano composite (pcnc) fabricated by using hydrolytically stable interphase. Materials and Methods: Composites were made with 60wt % filler, 38% triethyleneglycol dimethacrylate (TEDGMA), 1% camphorquinone (CQ) and 1% 2-(dimethylamino) ethyl methacrylate (DMAEMA). Tests for DTS were performed using a universal testing machine. The disk-shaped specimens were loaded in compression between two supporting plates at a crosshead speed of 0.5 mm/min until fracture. The samples, measuring 3 mm in height and 6 mm in diameter, were produced in a round stainless steel (SS) mold. A total of 144 samples were created. Groups of 48 samples were made for each of three different fillers. Specimens were soaked in artificial saliva at 37° for four time periods, dry(t=0), 1 day, 7 days, 28 days). At the end of each soaking time DTS tests were performed. Results: There where statistically significant differences in the DTS between the filler groups and the soaking times (p=composition and bonding interphase of resin base composites promise improvements of mechanical properties, decreasing the incidence of clinical failure of posterior composite restorations, hence resulting in a more ideal restorative material for use in posterior segment. The results of this investigation showed that the deficiency of hydrostability in dental composites is a detrimental factor in the mechanical behavior. The silanation of the filler particles have a positive influence on the mechanical properties of dental composites but the hydrolysis of the silane

  13. Influence of ceramic disk material, surface hemispheres, and SBF volume on in vitro mineralization. (United States)

    Urquia Edreira, Eva R; Wolke, Joop G C; Jansen, John A; van den Beucken, Jeroen J J P


    Calcium phosphate ceramics are the main mineral constituents of bone and teeth and have therefore been extensively investigated for bone regenerative applications. In the current study, the effect of disk material, surface geometry, and SBF volume on mineralization capacity was investigated. Hemispherical concavities were created on the surfaces of disks made of different materials (i.e., hydroxyapatite (HA), β-tricalcium phosphate (β-TCP), biphasic calcium phosphate (BCP) and titanium (Ti)) which were sintered at 1200 °C. Mineralization of CaP was assessed on disk surfaces after immersion of the samples in different volumes of simulated body fluid (SBF) up to 14 days by means of calcium assay and scanning electron microscopy (SEM). This study showed that different SBF volumes have different effects on mineralization, with an optimum material/liquid ratio of 5 mL of SBF per cm(2) . Additionally, at this volume, apparent differences based on disk material became obvious. Evidently, surface hemispherical concavities acted as initiator areas for nucleation and crystal growth.

  14. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang


    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  15. Engineering ceramics

    CERN Document Server

    Bengisu, Murat


    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  16. Determination of the raw material source used in the production of ceramics of the Hatahara archaeological site, AM, Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, Kelly P.; Munita, Casimiro S.; Oliveira, Paulo T.M.S., E-mail: kquimica@usp.b, E-mail: camunita@ipen.b, E-mail: poliver@usp.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Neves, Eduardo G.; Kazuo, Eduardo T., E-mail: edgneves@usp.b, E-mail: [Universidade de Sao Paulo (USP), SP (Brazil). Museu de Arqueologia e Etnologia; Soares, Emilio A.A., E-mail: easoares@usp.b [Universidade Federal do Amazonas (UFAM), Manaus, AM (Brazil). Dept. de Geociencias


    The archaeological interventions carried out at the Hatahara archaeological site, located in the central Amazonia, showed the presence of a great amount of ceramic artifacts in this region. As a consequence, several works have been conducted with this archaeological material, searching clear questions on how the ancient societies produced such objects, as well as, the use they did of the environment where they were inserted. Considering that the analysis of the ceramic material showed the simultaneous occurrence of four distinct phases of occupation in the Hatahara site, which, in relation to its pre-colonial composition is as an integral part of a quite complex context, the present work had the purpose of helping the Archaeologists to understand better the development of the societies that occupied this region, with basis on the study of the archaeological ceramics provenance. For this, the chemical characterization was done, with application of the analytical technique by neutron activation analysis (NAA); the elementary concentrations of As, Ba, Ce, Co, Cr, Cs, Eu Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Ta, Tb, Th, U, Yb and Zn were determined in 127 ceramic fragments and in 7 samples of clay, collected next to the Hatahara archaeological site. The data of elementary concentrations were submitted to the multivariate statistical analysis, the techniques of cluster analysis and discriminant analysis. The results showed that a single type of clay was used in the manufacture of a group of 25 ceramic fragments, belonging to the phases Paredao, Manacapuru and Guarita. These results have been added to the archaeological interpretations with regard to the classification of the rescued ceramics fragments, in order to complement them. Therefore, this work supplied some pertinent clarifications that certainly will give support to the reconstruction of human path in the Hatahara archaeological site. (author)

  17. Novel Low Temperature Co-Fired Ceramic Material System Composed of Dielectrics with Different Dielectric Constants (United States)

    Sakamoto, Sadaaki; Adachi, Hiroshige; Kaneko, Kazuhiro; Sugimoto, Yasutaka; Takada, Takahiro


    We found that the co-firing low temperature co-fired ceramic (LTCC) materials of different dielectric constants (ɛr) with Cu wiring is achievable using a novel, original design. It was confirmed that the dielectric characteristics of the dielectrics designed in this study are very suitable for the use of the dielectrics in electronic components such as filters mounted in high-speed radio communication equipment. The dielectric constants of the lower- and higher-dielectric-coefficient materials were 8.1 and 44.5, respectively, which are sufficiently effective for downsizing LTCC components. Observing the co-fired interface, it was confirmed that excellent co-firing conditions resulted in no mechanical defects such as delamination or cracks. On the basis of the results of wavelength dispersive X-ray spectrometry (WDX) and X-ray diffractometry (XRD), it was confirmed that co-firing with minimal interdiffusion was realized using the same glass for both dielectrics. It is concluded that the materials developed are good for co-firing in terms of the mechanical defects and interdiffusion that appear in them.

  18. Investigation of Effects of Material Architecture on the Elastic Response of a Woven Ceramic Matrix Composite (United States)

    Goldberg, Robert K.; Bonacuse, Peter J.; Mital, Subodh K.


    To develop methods for quantifying the effects of the microstructural variations of woven ceramic matrix composites on the effective properties and response of the material, a research program has been undertaken which is described in this paper. In order to characterize and quantify the variations in the microstructure of a five harness satin weave, CVI SiC/SiC, composite material, specimens were serially sectioned and polished to capture images that detailed the fiber tows, matrix, and porosity. Open source quantitative image analysis tools were then used to isolate the constituents and collect relevant statistics such as within ply tow spacing. This information was then used to build two dimensional finite element models that approximated the observed section geometry. With the aid of geometrical models generated by the microstructural characterization process, finite element models were generated and analyses were performed to quantify the effects of the microstructure and its variation on the effective stiffness and areas of stress concentration of the material. The results indicated that the geometry and distribution of the porosity appear to have significant effects on the through-thickness modulus. Similarly, stress concentrations on the outer surface of the composite appear to correlate to regions where the transverse tows are separated by a critical amount.

  19. Evaluation of occupational exposure to naturally occurring radioactive materials in the Iranian ceramics industry. (United States)

    Fathabadi, N; Farahani, M V; Amani, S; Moradi, M; Haddadi, B


    Zircon contains small amounts of uranium, thorium and radium in its crystalline structure. The ceramic industry is one of the major consumers of zirconium compounds that are used as an ingredient at ∼10-20 % by weight in glaze. In this study, seven different ceramic factories have been investigated regarding the presence of radioactive elements with focus on natural radioactivity. The overall objective of this investigation is to provide information regarding the radiation exposure to workers in the ceramic industry due to naturally occurring radioactive materials. This objective is met by collecting existing radiological data specific to glaze production and generating new data from sampling activities. The sampling effort involves the whole process of glaze production. External exposures are monitored using a portable gamma-ray spectrometer and environmental thermoluminescence dosimeters, by placing them for 6 months in some workplaces. Internal routes of exposure (mainly inhalation) are studied using air sampling, and gross alpha and beta counting. Measurement of radon gas and its progeny is performed by continuous radon gas monitors that use pulse ionisation chambers. Natural radioactivity due to the presence of ²³⁸U, ²³²Th and ⁴⁰K in zirconium compounds, glazes and other samples is measured by a gamma-ray spectrometry system with a high-purity germanium detector. The average concentrations of ²³⁸U and ²³²Th observed in the zirconium compounds are >3300 and >550 Bq kg⁻¹, respectively. The specific activities of other samples are much lower than in zirconium compounds. The annual effective dose from external radiation had a mean value of ∼0.13 mSv y⁻¹. Dust sampling revealed the greatest values in the process at the powdering site and hand weighing places. In these plants, the annual average effective dose from inhalation of long-lived airborne radionuclides was 0.226 mSv. ²²²Rn gas concentrations in the glaze production plant and

  20. Technical evaluation panel summary report. Ceramic and glass immobilization options fissile materials disposition program

    Energy Technology Data Exchange (ETDEWEB)

    Myers, B. R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Brummond, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Armantrout, G. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Shaw, H. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Jantzen, C. M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Jostons, A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); McKibben, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Strachan, D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Vienna, J. D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)


    This report documents the results of a technical evaluation of the merits of ceramic and glass immobilization forms for the disposition of surplus weapons-useable plutonium. The evaluation was conducted by a Technical Evaluation Panel (TEP), whose members were selected to cover a relevant range of scientific and technical expertise and represented each of the technical organizations involved in the Plutonium Immobilization Program. The TEP held a formal review at Lawrence Liver-more National Laboratory (LLNL) from July 2%August 1, 1997. Following this review, the TEP documented the review and its evaluation of the two immobilization technologies in this report to provide a technical basis for a recommendation by LLNL to the Department of Energy (DOE) for the preferred immobilization form. The comparison of the glass and ceramic forms and manufacturing processes was a tremendous challenge to the TEP. The two forms and their processes are similar in many ways. The TEP went to great effort to accurately assess what were, in many cases, fine details of the processes, unit operations, and the glass and ceramic forms themselves. The set of criteria used by the Fissile Materials Disposition Program (FMDP) in past screenings and down-selections was used to measure-the two options. One exception is that the TEP did not consider criteria that were largely nontechnical (namely international impact, public acceptance, and effects on other : DOE programs). The TEP' s measures and assessments are documented in detail. Care was taken to ensure that the data used were well documented and traceable to their source. Although no final conclusion regarding the preferred form was reached or explicitly stated in this report (this was not within the TEP' s charter), no "show stoppers" were identified for either form. Both forms appear capable of satisfying all the criteria, as interpreted by the TEP. The TEP identified a number of distinct and quantifiable differences between

  1. Processing and characterization of phase boundaries in ceramic and metallic materials (United States)

    Zeng, Liang

    The goal of this dissertation work was to explore and describe advanced characterization of novel materials processing. These characterizations were carried out using scanning and transmission electron microscopy (SEM and TEM), and X-ray diffraction techniques. The materials studied included ceramics and metallic materials. The first part of this dissertation focuses on the processing, and the resulting interfacial microstructure of ceramics joined using spin-on interlayers. SEM, TEM, and indentation tests were used to investigate the interfacial microstructural and mechanical property evolution of polycrystalline zirconia bonded to glass ceramic MaCor(TM), and polycrystalline alumina to single crystal alumina. Interlayer assisted specimens were joined using a thin amorphous silica interlayer. This interlayer was produced by spin coating an organic based silica bond material precursor and curing at 200°C, followed by joining in a microwave cavity or conventional electric furnace. Experimental results indicate that in the joining of the zirconia and MaCor(TM) no significant interfacial microstructural and mechanical property differences developed between materials joined either with or without interlayers, due to the glassy nature of MaCor(TM). The bond interface was non-planar, as a result of the strong wetting of MaCor(TM) and silica and dissolution of the zirconia. However, without the aid of a silica interlayer, sapphire and 98% polycrystalline alumina failed to join under the experimental conditions under this study. A variety of interfacial morphologies have been observed, including amorphous regions, fine crystalline alumina, and intimate contact between the sapphire and polycrystalline alumina. In addition, the evolution of the joining process from the initial sputter-cure to the final joining state and joining mechanisms were characterized. The second part of this dissertation focused on the effects of working and heat treatment on microstructure, texture

  2. Metallic and Ceramic Materials Research. Task Order 0005: Metallic, Materials, Methods, Characterization and Testing Research (United States)


    more efficient jet engines. The focus areas covered a broad range of technologies comprising thermal protection materials, fiber lasers Mar-M247 region ~6 mm apart from the weld interface. (b-c) Higher magnification images illustrating (b) a blocky, faceted appearance of fracture... thermal stability, distortion tolerance, expected design life, and environmental resistance requirements vary significantly between these initiatives

  3. Development of new ceramic materials from the waste of serpentinite and red clay; Desenvolvimento de novos materiais ceramicos a partir de residuo de serpentinito e argila vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Presotto, P., E-mail: [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil); Mymrine, V. [Universidade Tecnologica Federal do Parana (UFTPR), Curitiba, PR (Brazil)


    The objective of this work is to develop new ceramic materials using serpentine and glass waste and clay red. The raw materials were characterized through morphological, granulometric, mineralogical and chemical analysis. Six formulations have been developed based on the serpentine and red clay, which three of the six compositions have been adjusted with the addition of residual glass. The ceramic bodies were formed by uniaxial pressing and subjected to burn in an electric oven at temperatures of 1100 ° C, 1200 ° C, 1250 ° C and 1300 ° C. The ceramic samples obtained this way were characterized according to their physical properties (specific mass and linear retraction) and the mechanical (three points bending strength). The final properties varied according to the proportions of raw materials and firing temperature. In general, the different formulations fit the standards for traditional ceramics such as tiles and ceramic blocks. (author)

  4. Validation of new ceramic materials from tungsten mining wastes. Mechanical properties; Validacion de nuevos materiales ceramicos a partir de rocas de desecho de mineria. Propiedades mecanicas

    Energy Technology Data Exchange (ETDEWEB)

    Duran Suarez, J. A.; Montoya Herrera, J.; Silva, A. P.; Peralbo Cano, R.; Castro-Gomes, J. P.


    New ceramic materials obtained from tungsten mining wastes, from region of Beira Interior in Portugal, with no commercial use, responsible for landscape and environmental problems are presented. These preshaped new ceramic products, prepared in a wide thermal range (800 degree centigrade to 1300 degree centigrade) was evaluated by mechanical test, but also was characterized the starting raw materials: tungsten wastes mining and industrial kaolin. Results, which also include a mineralogical characterization of ceramic products and morphologic evaluation of neoformed by scanning electron microscopy, show firstly, the feasibility of converting a large number of these wastes in marketable ceramics. Thanks to the experimentation carried out, the ability to generate ceramic materials is emphasized, without the presence of mineral clay, due to the particular composition of these waste of mining with content of acid, neutral and basic oxides. (Author)

  5. Tunable ferroelectric meta-material phase shifter embedded inside low temperature co-fired ceramics (LTCC) (United States)

    Tork, Hossam S.

    This dissertation describes electrically tunable microwave devices utilizing low temperature co-fired ceramics (LTCC) and thick film via filled with the ferroelectric materials barium strontium titanate (BST) and barium zirconate titanate (BZT). Tunable ferroelectric capacitors, zero meta-material phase shifters, and tunable meta-material phase shifters are presented. Microwave phase shifters have many applications in microwave devices. They are essential components for active and passive phased array antennas and their most common use is in scanning phased array antennas. They are used in synthetic aperture radars (SAR), low earth orbit (LEO) communication satellites, collision warning radars, and intelligent vehicle highway systems (IVHS), in addition to various other applications. Tunable ferroelectric materials have been investigated, since they offer the possibility of lowering the total cost of phased arrays. Two of the most promising ferroelectric materials in microwave applications are BST and BZT. The proposed design and implementation in this research introduce new types of tunable meta-material phase shifters embedded inside LTCC, which use BST and BZT as capacitive tunable dielectric material controlled by changing the applied voltage. This phase shifter has the advantages of meta-material structures, which produce little phase error and compensation while having the simultaneous advantage of using LTCC technology for embedding passive components that improve signal integrity (several signal lines, power planes, and ground planes) by using different processes like via filling, screen printing, laminating and firing that can be produced in compact sizes at a low cost. The via filling technique was used to build tunable BST, BZT ferroelectric material capacitors to control phase shift. Finally, The use of the proposed ferroelectric meta-material phase shifter improves phase shifter performance by reducing insertion loss in both transmitting and receiving


    Directory of Open Access Journals (Sweden)

    Hao W.


    Full Text Available CaCu3Ti4O12 ceramics with different polymorphs of TiO2 as starting materials were prepared by the conventional solid-state reaction technique. Their crystalline structure, microstructure and dielectric properties were systematically investigated. It has been found that all of the ceramic specimens prepared in the present study have a good polycrystalline structure, and no secondary phase is been found by XRD. However, large differences in dielectric properties and microstructure are observed in them: 1 the characteristic frequency of dielectric relaxation around 1 MHz in the CCTO ceramics prepared with rutile TiO2 is much lower than that in those ceramics prepared with anatase TiO2; 2 no matter dielectric properties or microstructure, the CCTO ceramics prepared with rutile TiO2 are more sensitive to the sintering temperature than those ceramics prepared with anatase TiO2.

  7. Examining the performance of refractive conductive ceramics as plasmonic materials: a theoretical approach

    CERN Document Server

    Kumar, Mukesh; Ishii, Satoshi; Nagao, Tadaaki


    The main aim of the study is to scrutinize promising plasmonic materials by understanding and correlating the electronic structure to optical properties of selected refractory materials. For this purpose, the electronic and optical properties of conductive ceramics TiC, ZrC, HfC, TaC, WN, TiN, ZrN, HfN, TaN and WN are studied systematically by means of the first-principles density functional theory. A full ab-initio procedure to calculate plasma frequency from electronic band structure is discussed. The dielectric functions are calculated including both interband and intraband transitions. Our calculations confirmed that transition metal nitrides such as TiN, ZrN and HfN are the strongest candidates close to the performance of conventional noble metals in the visible to the near-infrared regions. On the other hand, carbides are not suitable for plasmonic applications due to very large losses in the same regions. By adopting the dielectric functions calculated from the calculations, the scattering and absorpti...

  8. The Production and Characterization of Ceramic Carbon Electrode Materials for CuCl-HCl Electrolysis (United States)

    Edge, Patrick

    Current H2 gas supplies are primarily produced through steam methane reforming and other fossil fuel based processes. This lack of viable large scale and environmentally friendly H2 gas production has hindered the wide spread adoption of H2 fuel cells. A potential solution to this problem is the Cu-Cl hybrid thermochemical cycle. The cycle captures waste heat to drive two thermochemical steps creating CuCl as well as O2 gas and HCl from CuCl2 and water. The CuCl is oxidized in HCl to produce H2 gas and regenerate CuCl2, this process occurs at potentials well below those required for water electrolysis. The electrolysis process occurs in a traditional PEM fuel-cell. In the aqueous anolyte media Cu(I) will form anionic complexes such as CuCl 2 - or CuCl32-. The slow transport of these species to the anode surface limits the overall electrolysis process. To improve this transport process we have produced ceramic carbon electrode (CCE) materials through a sol-gel method incorporating a selection of amine containing silanes with increasing numbers of primary and secondary amines. When protonated these amines allow for improved transport of anionic copper complexes. The electrochemical and physical characterization of these CCE materials in a half and full-cell electrolysis environment will be presented. Electrochemical analysis was performed using cell polarization, cyclic voltammetry, and electrochemical impedance spectroscopy.

  9. Shear bond strength between an indirect composite veneering material and zirconia ceramics after thermocycling. (United States)

    Komine, Futoshi; Kobayashi, Kazuhisa; Saito, Ayako; Fushiki, Ryosuke; Koizumi, Hiroyasu; Matsumura, Hideo


    The present study evaluated the shear bond strength between an indirect composite material and zirconium dioxide (zirconia) ceramics after thermocycling. A total of 80 zirconia (Katana) discs were divided into five groups and primed with one of following agents: All Bond 2 Primer B (ABB), Alloy Primer (ALP), AZ Primer (AZP), Estenia Opaque Primer (EOP), and Porcelain Liner M Liquid A (PLA). An indirect composite material (Estenia C&B) was then bonded to the primed zirconia. One-half of the specimens (n = 8) in each group were stored in distilled water at 37 degrees C for 24 h, and the remaining eight specimens were thermocycled 5,000 times before shear bond strength testing. Mean bond strengths before thermocycling varied from 10.1 to 15.6 MPa; bond strengths after thermocycling ranged from 4.3 to 17.6 MPa. The ALP group had the highest strengths after thermocycling; there were no significant differences among the PLA, AZP, and EOP groups. The bond strength values for PLA, AZP, EOP, and ALP did not decrease with thermocycling. The application of an acidic functional monomer containing carboxylic anhydride (4-META), phosphonic acid (6-MHPA), or phosphate monomer (MDP) provided durable bond strength between Estenia C&B indirect composite and Katana zirconia.

  10. QCM gas phase detection with ceramic materials - VOCs and oil vapors

    Energy Technology Data Exchange (ETDEWEB)

    Latif, Usman; Rohrer, Andreas; Lieberzeit, Peter A.; Dickert, Franz L. [University of Vienna, Department of Analytical Chemistry, Vienna (Austria)


    Titanate sol-gel layers imprinted with carbonic acids were used as sensitive layers on quartz crystal microbalance. These functionalized ceramics enable us detection of volatile organic compounds such as ethanol, n-propanol, n-butanol, n-hexane, n-heptane, n-/iso-octane, and n-decane. Variation of the precursors (i.e., tetrabutoxy titanium, tetrapropoxy titanium, tetraethoxy titanium) allows us to tune the sensitivity of the material by a factor of 7. Sensitivity as a function of precursors leads to selective inclusion of n-butanol vapors down to 1 ppm. The selectivity of materials is optimized to differentiate between isomers, e.g., n- and iso-octane. The results can be rationalized by correlating the sensor effects of hydrocarbons with the Wiener index. A mass-sensitive sensor based on titanate layer was also developed for monitoring emanation of degraded engine oil. Heating the sensor by a meander avoids vapor condensation. Thus, a continuously working oil quality sensor was designed. (orig.)

  11. Perspectives of development of ceramic materials with luminescent applications; Perspectivas del desarrollo de materiales ceramicos con aplicaciones luminiscentes

    Energy Technology Data Exchange (ETDEWEB)

    Alvarado E, A.; Fernandez M, J.L.; Diaz G, J.L.I.; Rivera M, T. [IPN, Av. Legaria 694, 11500 Mexico D.F. (Mexico)


    The science and technology of materials believes and it applies the knowledge that allow to relate the composition, it structures and the one processed with those properties that those they make capable for each one of the applications. The ceramic materials are inorganic materials not metallic, constituted by metallic elements and not metallic. In general, they usually behave, as good insulating electric and thermal due to the absence of conductive electrons. Usually, they possess relatively high coalition temperatures and, also, a chemical stability relatively high. Due to these properties, they are indispensable for many of those designs in engineering. The ceramic materials for luminescent applications are constituted typically by pure compounds (Al{sub 2}O{sub 3}, TiO{sub 2}, SiO{sub 2} and ZrO{sub 2}) or cocktails with some sludges giving as a result (Al{sub 2}O{sub 3}:TR, TiO{sub 2}:Eu, Si:ZrO{sub 2}, ZrO{sub 2}:TR). Presently work describes the panorama to big features on the development of ceramic materials in the CICATA Unit it would Bequeath, which can be characterized by the photoluminescence techniques and thermoluminescence mainly. (Author)

  12. Development of a ceramic material to cover walls to be applied in diagnostic radiological protection; Desenvolvimento de um material ceramico para utilizacao em protecao radiologica diagnostica

    Energy Technology Data Exchange (ETDEWEB)

    Frimaio, Audrew


    This study aims to formulate a ceramic composition for wall coating seeking to contribute to the optimization of diagnosis rooms' shielding. The work was based on experimental measures of X-radiation attenuation (80 and 100 kV) using ceramic coating materials containing different ceramic bases (red, white, gres, stoneware porcelain tiles, etc). Among the appraised ceramic bases, the white gres presented better attenuation properties and it was considered the most suitable material for the targets of this work. Different formulations of white gres were studied and altered in order to obtain better attenuation properties. Simulations of ceramic compositions using gres coating were made maintaining the percentages of 12-20% clay; 6-18% kaolin; 12-25% phyllite; 8-14% quartz; 1018% feldspar; 32-40% pegmatite and 6-8% talc in the composition of the necessary raw-material. The quantitative and qualitative chemical compositions of these materials were also evaluated and the most common representative elements are SiO{sub 2}, Fe{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, CaO and Ti{sub 2}O{sub 3}. Formulations containing Pb and Ba oxides were studied, considering that CaO can be replaced by PbO or BaO. The attenuation properties for X-radiation were investigated by computer simulations considering the incident and transmitted X-ray spectra for the different studied compositions and they were compared to the properties of the reference materials Pb, Ba and BaSO{sub 4} (barite). The results obtained with the simulations indicated the formulated composition of gres ceramic base that presented better attenuation properties considering the X-ray energies used in diagnosis (80, 100 and 150 kV). Ceramic plates based on the formulated compositions that presented lower percentage differences related to Pb were experimentally produced and physically tested as wall coating and protecting barrier. Properties as flexion resistance module, density, load rupture, water absorption and X

  13. Effect of Three Different Core Materials on Masking Ability of a Zirconia Ceramic

    Directory of Open Access Journals (Sweden)

    Farhad Tabatabaian


    Full Text Available Objectives: Masking ability of a restorative material plays a role in hiding colored substructures; however, the masking ability of zirconia ceramic (ZRC has not yet been clearly understood in zirconia-based restorations. This study evaluated the effect of three different core materials on masking ability of a ZRC.Materials and Methods: Ten zirconia disc samples, 0.5mm in thickness and 10mm in diameter, were fabricated. A white (W substrate (control and three substrates of nickel-chromium alloy (NCA, non-precious gold alloy (NPGA, and ZRC were prepared. The zirconia discs were placed on the four types of substrates for spectrophotometry. The L*, a*, and b* values of the specimens were measured by a spectrophotometer and color change (ΔE values were calculated to determine color differences between the test and control groups and were then compared with the perceptual threshold. Randomized block ANOVA and Bonferroni test analyzed the data. A significance level of 0.05 was considered.Results: The mean and standard deviation values of ΔE for NCA, NPGA, and ZRC groups were 10.26±2.43, 9.45±1.74, and 6.70±1.91 units, respectively. Significant differences were found in the ΔE values between ZRC and the other two experimental groups (NCA and NPGA; P<0.0001 and P=0.001, respectively. The ΔE values for the groups were more than the predetermined perceptual threshold.Conclusions: Within the limitations of this study, it was concluded that the tested ZRC could not well mask the examined core materials.Keywords: Color; Spectrophotometry; Visual Perception; Yttria Stabilized Tetragonal Zirconia

  14. Immobilization of actinides in stable mineral type and ceramic materials (high temperature synthesis)

    Energy Technology Data Exchange (ETDEWEB)

    Starkov, O.; Konovalov, E.


    Alternative vitrification technologies are being developed in the world for the immobilization of high radioactive waste in materials with improved thermodynamic stability, as well as improved chemical and thermal stability and stability to radiation. Oxides, synthesized in the form of analogs to rock-forming minerals and ceramics, are among those materials that have highly stable properties and are compatible with the environment. In choosing the appropriate material, we need to be guided by its geometric stability, the minimal number of cations in the structure of the material and the presence of structural elements in the mineral that are isomorphs of uranium and thorium, actinoids found in nature. Rare earth elements, yttrium, zirconium and calcium are therefore suitable. The minerals listed in the table (with the exception of the zircon) are pegatites by origin, i.e. they are formed towards the end of the magma crystallization of silicates form the residual melt, enriched with Ta, Nb, Ti, Zr, Ce, Y, U and Th. Uranium and thorium in the form of isomorphic admixtures form part of the lattice of the mineral. These minerals, which are rather simple in composition and structure and are formed under high temperatures, may be viewed as natural physio-chemical systems that are stable and long-lived in natural environments. The similarity of the properties of actinoids and lanthanoids plays an important role in the geochemistry of uranium and thorium; however, uranium (IV) is closer to the {open_quotes}heavy{close_quotes} group of lanthanoids (the yttrium group) while thorium (IV) is closer to the {open_quotes}light{close_quotes} group (the cerium group). That is why rare earth minerals contain uranium and thorium in the form of isomorphic admixtures.

  15. Evaluating the effect of increasing ceramic content on the mechanical properties, material microstructure and degradation of selective laser sintered polycaprolactone/β-tricalcium phosphate materials. (United States)

    Doyle, Heather; Lohfeld, Stefan; McHugh, Peter


    Orthopaedic scaffold materials were fabricated from polycaprolactone (PCL) and composite PCL-β-tricalcium phosphate (PCL/β-TCP) powders using selective laser sintering (SLS). Incorporating β-TCP particles is desirable to promote osteogenesis. The effects of increasing β-TCP content on the material's mechanical properties and microstructure were evaluated. The wt% of β-TCP and PCL particle sizes were found to influence material microstructure and mechanical properties, with increasing ceramic content causing a small but significant increase in stiffness but significant reductions in strength. Degradation of materials was achieved using accelerated ageing methods. The influence of β-TCP content on degradation at 7 weeks was evaluated through changes in mechanical properties and microstructure, and the ceramic particles were found to reduce elastic modulus and increase strength. The results of this study highlight the influence of ceramic content on mechanical properties and degradation behaviour of PCL/β-TCP SLS materials, and indicate that these changes must be considered in the design of scaffolds for critical-sized defects.

  16. Optimizing the design of bio-inspired functionally graded material (FGM) layer in all-ceramic dental restorations. (United States)

    Cui, Chang; Sun, Jian


    Due to elastic modulus mismatch between the different layers in all-ceramic dental restorations, high tensile stress concentrates at the interface between the ceramic core and cement. In natural tooth structure, stress concentration is reduced by the functionally graded structure of dentin-enamel junction (DEJ) which interconnects enamel and dentin. Inspired by DEJ, the aim of this study was to explore the optimum design of a bio-inspired functionally graded material (FGM) layer in all-ceramic dental restorations to achieve excellent stress reduction and distribution. Three-dimensional finite element model of a multi-layer structure was developed, which comprised bilayered ceramic, bio-inspired FGM layer, cement, and dentin. Finite element method and first-order optimization technique were used to realize the optimal bio-inspired FGM layer design. The bio-inspired FGM layer significantly reduced stress concentration at the interface between the crown and cement, and stresses were evenly distributed in FGM layer. With the optimal design, an elastic modulus distribution similar to that in DEJ occurred in the FGM layer.

  17. Application of design of experiment on electrophoretic deposition of glass-ceramic coating materials from an aqueous bath

    Indian Academy of Sciences (India)

    Someswar Datta


    A process for application of abrasion- or corrosion-resistant glass-ceramic coating materials on metal substrate by electrophoretic deposition technique in an aqueous medium has been described. The effects of various process parameters, e.g. coating material concentration, time of deposition, applied current, pH of the suspension and concentration of the polymeric dispersant on the deposition efficiency have been studied. The process has been studied using a 23-factorial design technique of three independent variables; i.e. coating material concentration, applied current, and the time taken to achieve the best combination. The regression equation obtained explains the experimental results satisfactorily.

  18. Calcium phosphate/microgel composites for 3D powderbed printing of ceramic materials. (United States)

    Birkholz, Mandy-Nicole; Agrawal, Garima; Bergmann, Christian; Schröder, Ricarda; Lechner, Sebastian J; Pich, Andrij; Fischer, Horst


    Composites of microgels and calcium phosphates are promising as drug delivery systems and basic components for bone substitute implants. In this study, we synthesized novel composite materials consisting of pure β-tricalcium phosphate and stimuli-responsive poly(N-vinylcaprolactam-co-acetoacetoxyethyl methacrylate-co-vinylimidazole) microgels. The chemical composition, thermal properties and morphology for obtained composites were extensively characterized by Fourier transform infrared, X-ray photoelectron spectroscopy, IGAsorp moisture sorption analyzer, thermogravimetric analysis, granulometric analysis, ESEM, energy dispersive X-ray spectroscopy and TEM. Mechanical properties of the composites were evaluated by ball-on-three-balls test to determine the biaxial strength. Furthermore, initial 3D powderbed-based printing tests were conducted with spray-dried composites and diluted 2-propanol as a binder to evaluate a new binding concept for β-tricalcium phosphate-based granulates. The printed ceramic bodies were characterized before and after a sintering step by ESEM. The hypothesis that the microgels act as polymer adhesive agents by efficient chemical interactions with the β-tricalcium phosphate particles was confirmed. The obtained composites can be used for the development of new scaffolds.

  19. Inhibitory Effects of Far-Infrared Irradiation Generated by Ceramic Material on Murine Melanoma Cell Growth

    Directory of Open Access Journals (Sweden)

    Ting-Kai Leung


    Full Text Available The biological effects of specific wavelengths, so-called “far-infrared radiation” produced from ceramic material (cFIR, on whole organisms are not yet well understood. In this study, we investigated the biological effects of cFIR on murine melanoma cells (B16-F10 at body temperature. cFIR irradiation treatment for 48 h resulted in an 11.8% decrease in the proliferation of melanoma cells relative to the control. Meanwhile, incubation of cells with cFIR for 48 h significantly resulted in 56.9% and 15.7% decreases in the intracellular heat shock protein (HSP70 and intracellular nitric oxide (iNO contents, respectively. Furthermore, cFIR treatment induced 6.4% and 12.3% increases in intracellular reactive oxygen species stained by 5-(and 6-carboxyl-2′,7′-dichlorodihydrofluorescein diacetate and dihydrorhodamine 123, respectively. Since malignant melanomas are known to have high HSP70 expression and iNO activity, the suppressive effects of cFIR on HSP70 and NO may warrant future interest in antitumor applications.

  20. Ultra low and negative expansion glass–ceramic materials produced from pyrophyllite and blast furnace slag

    Indian Academy of Sciences (India)

    S Mandal; S Chakrabarti; S Ghatak; S K Das


    Ultra low and negative expansion glass–ceramic materials have been obtained from pyrophyllite and blast furnace slag. The batch composition was modified with the addition of lithium carbonate, hydrated alumina, boric acid and nucleating agent (titania). The batch was melted at 1400°C followed by casting in the form of bars and annealed at 510°C for 4 h. The annealed specimens were subjected to heat treatment at predetermined temperatures selected from DTA study of the parent glass. Thermal expansion measurement and X-ray diffraction analysis revealed that the specimen nucleated at 545°C for 4 h and crystallized at 720°C for 2 h which resulted in negative coefficient of thermal expansion [(–) 9 to (–) 2 × 10$^{-7}/{}^\\circ $C] over the temperature range (30–600°C) due to the formation of -eucryptite while other heating schedule showed the formation of spodumene and lithium aluminium silicates. The samples showed excellent flexural strength value and varied in the range 120–200 MPa depending upon the phases present.

  1. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.


    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  2. Microstructural characterization and influence of manufacturing parameters on technological properties of vitreous ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Njoya, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon); Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Hajjaji, M., E-mail: [Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Bacaoui, A. [Laboratoire de Chimie Organique Appliquee, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Njopwouo, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon)


    Microstructure of vitreous ceramic samples manufactured from kaolinitic-clay and feldspars raw materials from Cameroon was investigated in the range 1150-1250 deg. C by X-ray diffraction and scanning electron microscopy and by measuring some technological properties. Moreover, the simultaneous influence of feldspars content, heating temperature and soaking time on water absorption and firing shrinkage was evaluated by adopting the response surface methodology (Doehlert matrix), using the New Efficient Methodology for Research using Optimal Design (NEMROD) software. The results show that a spinel phase, mullite, glassy phase and some amount of hematite were formed. However, the spinel phase and potassic feldspar, as compared to the sodic one, disappeared at moderate firing temperature and soaking time. Apparently, mullite developed from spinel phase, which is formed from the demixion of metakaolin. On the other hand, it is found that the effects of fluxing content and firing temperature on the measured properties were almost similar and more influent than soaking time. Antagonistic and synergetic interactions existed between the considered parameters, and their importance differed for the considered properties. By using this mathematical tool, suitable operating conditions for manufacturing vitreous bodies were determined.

  3. In vitro degradation and cell response of calcium carbonate composite ceramic in comparison with other synthetic bone substitute materials

    Energy Technology Data Exchange (ETDEWEB)

    He, Fupo [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China); Zhang, Jing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China); Yang, Fanwen; Zhu, Jixiang; Tian, Xiumei [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China); Chen, Xiaoming, E-mail: [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China)


    The robust calcium carbonate composite ceramics (CC/PG) can be acquired by fast sintering calcium carbonate at a low temperature (650 °C) using a biocompatible, degradable phosphate-based glass (PG) as sintering agent. In the present study, the in vitro degradation and cell response of CC/PG were assessed and compared with 4 synthetic bone substitute materials, calcium carbonate ceramic (CC), PG, hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) ceramics. The degradation rates in decreasing order were as follows: PG, CC, CC/PG, β-TCP, and HA. The proliferation of rat bone mesenchymal stem cells (rMSCs) cultured on the CC/PG was comparable with that on CC and PG, but inferior to HA and β-TCP. The alkaline phosphatase (ALP) activity of rMSCs on CC/PG was lower than PG, comparable with β-TCP, but higher than HA. The rMSCs on CC/PG and PG had enhanced gene expression in specific osteogenic markers, respectively. Compared to HA and β-TCP, the rMSCs on the CC/PG expressed relatively lower level of collagen I and runt-related transcription factor 2, but showed more considerable expression of osteopontin. Although CC, PG, HA, and β-TCP possessed impressive performances in some specific aspects, they faced extant intrinsic drawbacks in either degradation rate or mechanical strength. Based on considerable compressive strength, moderate degradation rate, good cell response, and being free of obvious shortcoming, the CC/PG is promising as another choice for bone substitute materials. - Highlights: • A calcium carbonate composite ceramic (CC/PG) was acquired. • The in vitro degradation and cell response of CC/PG were compared to 4 materials. • The CC/PG showed moderate degradation rate. • The CC/PG exhibited good cell response. • The CC/PG was free of obvious drawback compared to other materials.

  4. Microanalytical investigations of fiber-reinforced ceramic materials. Mikroanalytische Untersuchungen faserverstaerkter keramischer Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Meier, B.; Grathwohl, G. (Karlsruhe Univ. (T.H.) (Germany, F.R.). Inst. fuer Werkstoffkunde 2)


    Microanalytical investigations have been made on samples of ceramic fibres (SiC-fibres (Nicalon), C-fibre coated with TiN) and fibre-reinforced ceramics (SiC- and glass-matrices). High resolution Auger electron spectroscopy (HRAES), electron probe microanalysis (EPMA) and scanning electron microscopy were employed for these examinations. Analysis was best performed with HRAES on account of its lateral and depth resolution. AES depth profiles of ceramic fibres are reported and compared with the surface analysis of fibres in the composites after being broken in situ. (orig.).

  5. Synthesis, Characterization and Properties of Ca5A2TiO12 (A=Nb, Ta) Ceramic Dielectric Materials for Applications in Microwave Telecommunication Systems (United States)

    Bijumon, Pazhoor Varghese; Mohanan, Pezholil; Sebastian, Mailadil Thomas


    Microwave ceramic dielectric materials Ca5Nb2TiO12 and Ca5Ta2TiO12 have been prepared by a conventional solid-state ceramic process. The structure was studied by X-ray diffraction and the dielectric properties were characterized at microwave frequencies. The ceramics posses a relatively high dielectric constant, very low dielectric loss (Qu× f> 30000 GHz) and small temperature variation of resonant frequency. These materials are potential candidates for dielectric resonator applications in microwave integrated circuits.

  6. Ceramic materials of low-temperature synthesis for dielectric coating applied by 3D aerosol printing used in nano- and microelectronics, lighting engineering, and spacecraft control devices (United States)

    Ivanov, A. A.; Tuev, V. I.; Nisan, A. V.; Potapov, G. N.


    A synthesis technique of low-temperature ceramic material based on aluminosilicates of dendrimer morphology capable to contain up to 80 wt % of nitrides and oxides of high-melting compounds as filler has been developed. The synthesis is based on a sol-gel method followed by mechanochemical treatment and ultrasonic dispersing. Dielectric ceramic layers with the layer thickness in the nanometer range and high thermal conductivity have been obtained for the first time by 3D aerosol printing of the synthesized material. The study of the obtained ceramic coating on the metal surface (Al) has proved its use prospects in microelectronics, light engineering, and devices for special purposes.

  7. Ultrasonic Vibration Assisted Grinding of Bio-ceramic Materials: Modeling, Simulation, and Experimental Investigations on Edge Chipping (United States)

    Tesfay, Hayelom D.

    Bio-ceramics are those engineered materials that find their applications in the field of biomedical engineering or medicine. They have been widely used in dental restorations, repairing bones, joint replacements, pacemakers, kidney dialysis machines, and respirators. etc. due to their physico-chemical properties, such as excellent corrosion resistance, good biocompatibility, high strength and high wear resistance. Because of their inherent brittleness and hardness nature they are difficult to machine to exact sizes and dimensions. Abrasive machining processes such as grinding is one of the most widely used manufacturing processes for bioceramics. However, the principal technical challenge resulted from these machining is edge chipping. Edge chipping is a common edge failure commonly observed during the machining of bio-ceramic materials. The presence of edge chipping on bio-ceramic products affects dimensional accuracy, increases manufacturing cost, hider their industrial applications and causes potential failure during service. To overcome these technological challenges, a new ultrasonic vibration-assisted grinding (UVAG) manufacturing method has been developed and employed in this research. The ultimate aim of this study is to develop a new cost-effective manufacturing process relevant to eliminate edge chippings in grinding of bio-ceramic materials. In this dissertation, comprehensive investigations will be carried out using experimental, theoretical, and numerical approaches to evaluate the effect of ultrasonic vibrations on edge chipping of bioceramics. Moreover, effects of nine input variables (static load, vibration frequency, grinding depth, spindle speed, grinding distance, tool speed, grain size, grain number, and vibration amplitude) on edge chipping will be studied based on the developed models. Following a description of previous research and existing approaches, a series of experimental tests on three bio-ceramic materials (Lava, partially fired Lava

  8. Survey report on high temperature irradiation experiment programs for new ceramic materials in the HTTR (High Temperature Engineering Test Reactor). 2

    Energy Technology Data Exchange (ETDEWEB)



    A survey research on status of research activities on new ceramic materials in Japan was carried out under contract between Japan Atomic Energy Research Institute and Atomic Energy Society of Japan. The purpose of the survey is to provide information to prioritize prospective experiments and tests in the HTTR. The HTTR as a high temperature gas cooled reactor has a unique and superior capability to irradiate large-volumed specimen at high temperature up to approximately 800degC. The survey was focused on mainly the activities of functional ceramics and heat resisting ceramics as a kind of structural ceramics. As the result, the report recommends that the irradiation experiment of functional ceramics is feasible to date. (K. Itami)

  9. Paper pulp waste—A new source of raw material for the synthesis of a porous ceramic composite

    Indian Academy of Sciences (India)

    Subrata Dasgupta; Swapan Kumar Das


    A synthetic porous ceramic composite material consisting of the mullite, cordierite and cristobalite phases is produced from a mixture of paper pulp waste and clay by reaction sintering at 1400°C. Physicomechanical properties such as bulk density, porosity, cold crushing strength and cold modulus of rupture have been studied. The presence of mullite, cordierite, cristobalite and quartz as major phases and montellecite, tatanite, forsterite and anorthite as minor phases have been confirmed by X-ray diffraction pattern. SEM studies revealed the presence of well developed needle shaped mullite and quartz crystals. The paper also discusses the possible uses of this type of porous composite material.

  10. Spatio-temporal behaviour of atomic-scale tribo-ceramic films in adaptive surface engineered nano-materials. (United States)

    Fox-Rabinovich, G; Kovalev, A; Veldhuis, S; Yamamoto, K; Endrino, J L; Gershman, I S; Rashkovskiy, A; Aguirre, M H; Wainstein, D L


    Atomic-scale, tribo-ceramic films associated with dissipative structures formation are discovered under extreme frictional conditions which trigger self-organization. For the first time, we present an actual image of meta-stable protective tribo-ceramics within thicknesses of a few atomic layers. A mullite and sapphire structure predominates in these phases. They act as thermal barriers with an amazing energy soaking/dissipating capacity. Less protective tribo-films cannot sustain in these severe conditions and rapidly wear out. Therefore, a functional hierarchy is established. The created tribo-films act in synergy, striving to better adapt themselves to external stimuli. Under a highly complex structure and non-equilibrium state, the upcoming generation of adaptive surface engineered nano-multilayer materials behaves like intelligent systems - capable of generating, with unprecedented efficiency, the necessary tribo-films to endure an increasingly severe environment.

  11. Annual Conference on Composites and Advanced Ceramic Materials, 10th, Cocoa Beach, FL, January 19-24, 1986, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The structures, performance characteristics, applications, and processing technology of ceramics, ceramic-matrix composites, and ceramic coatings are discussed in reviews and reports. Topics examined include ceramic-metal systems and self-propagating high-temperature synthesis, ceramics for heat engines and high performance, SiC-fiber and SiC-whisker composites, coatings, ceramic tribology, and cutting and grinding methods. Micrographs, graphs, photographs, and tables of numerical data are provided.

  12. Full-field characterization of thermal diffusivity in continuous- fiber ceramic composite materials and components

    Energy Technology Data Exchange (ETDEWEB)

    Steckenrider, J.S.; Ellingson, W.A. [Argonne National Lab., IL (United States); Rothermel, S.A. [South Dakota State Univ., Brookings, SD (United States)


    Continuous-fiber ceramic matrix composites (CFCCs) are currently being developed for various high-temperature applications, including use in advanced heat engines. Among the material classes of interest for such applications are silicon carbide (SiC)-fiber-reinforced SiC (SiC{sub (f)}/SiC), SiC-fiber-reinforced silicon nitride (SiC {sub (f)}/Si{sub 3}N{sub 4}), aluminum oxide (Al{sub 2}O{sub 3})-fiber-reinforced Al{sub 2}O{sub 3} (Al{sub 2}O{sub 3}{sub (f)}/Al{sub 2}O{sub 3}), and others. In such composites, the condition of the interfaces (between the fibers and matrix) are critical to the mechanical and thermal behavior of the component (as are conventional mechanical defects such as cracks, porosity, etc.). For example, oxidation of this interface (especially on carbon coated fibers) can seriously degrade both mechanical and thermal properties. Furthermore, thermal shock damage can degrade the matrix through extensive crack generation. A nondestructive evaluation method that could be used to assess interface condition, thermal shock damage, and to detect other ``defects`` would thus be very beneficial, especially if applicable to full-scale components. One method under development uses infrared thermal imaging to provide ``single-shot`` full-field assessment of the distribution of thermal properties in large components by measuring thermal diffusivity. By applying digital image filtering, interpolation, and least-squares-estimation techniques for noise reduction, we can achieve acquisition and analysis times of minutes or less with submillimeter spatial resolution. The system developed at Argonne has been used to examine the effects of thermal shock, oxidation treatment, density variations, and variations in oxidation resistant coatings in a full array of test specimens. Subscale CFCC components with nonplanar geometries have also been studied for manufacturing-induced variations in thermal properties.

  13. New three-phase polymer-ceramic composite materials for miniaturized microwave antennas (United States)

    Zhang, Li; Zhang, Jie; Yue, Zhenxing; Li, Longtu


    Unique polymer-ceramic composites for microwave antenna applications were prepared via melt extrusion using high-density polyethylene (HDPE) as the matrix and low-density polyethylene (LDPE) coated BaO-Nd2O3-TiO2 (BNT) ceramic-powders as the filler. By incorporating LDPE into the composites via a coating route, high ceramic-powder volume content (up to 50 vol%) could be achieved. The composites exhibited good microwave dielectric and thermomechanical behaviors. As BNT ceramic content increased from 10 vol% to 50 vol%, the permittivity of the composites increased from 3.45 (9 GHz) to 11.87 (7 GHz), while the dielectric loss remained lower than 0.0016. Microstrip antennas for applications in global positioning systems (GPS) were designed and fabricated from the composites containing 50 vol% BNT ceramics. The results indicate that the composites that have suitable permittivity and low dielectric loss are promising candidates for applications in miniaturized microwave devices, such as antennas.

  14. The Melting Point of Palladium Using Miniature Fixed Points of Different Ceramic Materials: Part I—Principles and Performances (United States)

    Edler, F.; Huang, K.


    Fifteen miniature fixed-point cells made of three different ceramic crucible materials (Al2O3, ZrO2, and Al2O3 (86 %)+ZrO2 (14 %)) were filled with pure palladium and used for the calibration of type B thermocouples (Pt30%Rh/Pt6%Rh). The melting behavior of the palladium was investigated by using different high-temperature furnaces usable in horizontal and vertical positions. It was found that the electromotive forces measured at the melting temperature of palladium are consistent with a temperature equivalent of ±0.25 K when using a furnace with an adequate temperature homogeneity (±1 K over a length of 12 cm), independent of the ceramic crucible materials. The emfs measured in the one-zone furnaces with larger temperature gradients along the crucibles are sensitive related to the position of the crucibles in the temperature gradient of these furnaces. This is caused by higher parasitic heat flux effects which can cause measurement errors up to about {-}(1 {-}2) K, depending on the thermal conductivity of the ceramic material. It was found that the emfs measured by using crucibles with lower thermal conductivity (ZrO2) were less dependent on parasitic heat flux effects than crucibles made of material of higher thermal conductivity (Al2O3). The investigated miniature fixed points are suitable for the repeatable realization of the melting point of palladium to calibrate noble metal thermocouples without the disadvantages of the wire-bridge method or the wire-coil method.

  15. In-flight behavior of dissimilar co-injected particles in the spraying of metal-ceramic functionally gradient materials

    Energy Technology Data Exchange (ETDEWEB)

    Fincke, J.R.; Swank, W.D.; Haggard, D.C. [Idaho National Engineering Lab., Idaho Falls, ID (United States)


    In the spraying of functionally gradient coatings the particle ensemble delivered to the substrate can vary from a relatively low melting point metallic particle to a significantly higher melting point ceramic particle. At various stages in the spray process the particle ensemble can be either predominantly metallic, ceramic, or an intermediate combination. For co-injected particles the mixtures do not behave as a simple linear superposition of the spray patterns of the individual particle types. The particle temperature, velocity, size distributions, and pattern characteristics of the resulting spray fields is examined for all ceramic particle sprays (ZrO{sub 2}), all metallic particle sprays (NiCrAlY), and for a 1:1 mixture. The major particle-particle interaction occurs in the injector itself and results in a modified spray pattern which is different from that of either material sprayed alone. The particle velocity distributions generally exhibit a bimodal nature which is dependent on the size and density of the injected particles.

  16. Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications (United States)

    Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.


    In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

  17. The archaeometric study of ceramic materials in JCR journals and conference proceedings during the last decade (2000-2010)

    Energy Technology Data Exchange (ETDEWEB)

    Pena-Poza, J.; Garcia-Heras, M.; Villegas, M. A.


    Ceramic is the oldest synthetic material created by the mankind and has been present in human societies from around ten thousand years ago. During the last few decades, within the research field of Archaeometry, the study of archaeological and historical ceramic materials has experienced a significant increase in the application of chemical-physical techniques to obtain information on technology and production of these materials in the past. This paper presents the results obtained in a biblio metric study undertaken on 589 articles published on this subject in JCR journals and conference proceedings during the last decade (2000-2010). The main purpose of this research was to address the recent evolution and trends of this kind of investigations. The parameters analyzed were: date of publication, type of journal, topic, cultural-chronological classification of materials studied, origin country of authors, and analytical techniques used. Resulting data indicated a continual, stable, and growing publication rate on the subject in journals and conference proceedings of the three JCR indexes, namely SCI, AHCI, and SSCI, which evidences a high level of interdisciplinary. Authors from Europe and the United States carried out the majority of contributions. (Author) 30 refs.

  18. Evaluation of performance of materials used in the ceramic materials restoration of the Plaza de España (Sevilla

    Directory of Open Access Journals (Sweden)

    Alejandre Sánchez, F. J.


    Full Text Available Different commercial mortars and stuecos used to cold restore the glazing on deteriorated tile in Seville s Plaza de España were tested for performance and durability. Five types of samples were applied to ceramic bisques and subsequently coloured and protected with resins. The samples were subjected to accelerated weathering consisting in salt crystallization, temperature and relative humidity cycles and ultraviolet radiation. Durability was assessed by visually comparing the effect of salt crystallization, determining the colour parameters with colourimetry and measuring adherence and capillary water absorption. The results obtained were used to differentiate the materials tested in two respects: stucco and protective resin performance under the environmental conditions prevailing in the Plaza de España on the one hand and colour stability on the other.

    En el presente trabajo se estudia el comportamiento y la durabilidad de diferentes morteros y estucos comerciales que se han utilizado para restituir enfrío las pérdidas de vidriado en azulejos deteriorados de la Plaza de España (Sevilla. Para ello se han preparado 5 tipos de muestras que se han aplicado sobre bizcochos cerámicos y que posteriormente se han coloreado y protegido con resinas. Las muestras se han sometido a ensayos de alteración acelerada: cristalización de sales, ciclos de temperatura y humedad relativa, y radiación ultravioleta. La evaluación de la durabilidad se ha llevado a cabo mediante la comparación visual del efecto de cristalización de las sales, la determinación de los parámetros de color mediante colorimetría, de la adherencia y de la absorción de agua por capilaridad. Los resultados obtenidos, permiten realizar una diferenciación en dos aspectos, por un lado, el comportamiento del estuco y su protección para soportar las condiciones medioambientales de la Plaza de España, y, por otro, la estabilidad de los diferentes colores.

  19. Military Curriculum Materials for Vocational and Technical Education. Builders School, Ceramic Tile Setting 3-9. (United States)

    Ohio State Univ., Columbus. National Center for Research in Vocational Education.

    This course, for individualized or group instruction on ceramic tile setting, was developed from military sources for use in vocational education. The course provides students with skills in mortar preparation, surface preparation, tile layout planning, tile setting, tile cutting, and the grouting of tile joints. Both theory and shop assignments…

  20. Application of Ceramic Powder as Supplementary Cementitious Material in Lime Plasters

    Directory of Open Access Journals (Sweden)

    Monika ČÁCHOVÁ


    Full Text Available In this paper, the properties of plasters based on lime – brick powder binder of varying composition (ceramics content from 0 to 80 % are studied. The plasters are prepared with a constant water amount. The pore size distribution is thus influenced in a positive way; the total porosity increases with the ceramics content but the volume of capillary pores is reduced. It results in lower water vapor diffusion resistance factor while the apparent moisture diffusivity coefficient increases just moderately. The influence of ceramic on strength of plasters is not found very important. The thermal conductivity of plasters containing ceramics is lower than those with the pure lime what is again in agreement with the pore size distribution. It can be concluded that fine brick powder can be used as pozzolanic admixture in lime based plasters with a positive influence on its functional parameters.DOI:

  1. High gamma-ray measurement using optical emission of ceramic material

    Energy Technology Data Exchange (ETDEWEB)

    Kakuta, Tsunemi; Sakasai, Kaoru; Yamagishi, Hideshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Nakazawa, Masaharu


    This paper describes the fluorescence phenomena in Zr-O ceramic under expose to high gamma-ray and fission neutron source. In addition, the paper also discusses the possibility of ionizing radiation detection in the core region of reactor. (J.P.N.)

  2. Investigation of metallic and ceramic materials by small-angle neutron scattering

    NARCIS (Netherlands)

    Smirnov, YI; Elyutin, NO


    Small-angle neutron scattering measurements on a double-crystal spectrometer with perfect monochromator and analyzer crystals were used to follow microstructural changes in the aluminum alloy VD-17. refractory alloy ZhS-6, and dispersion-hardened zirconia-based ceramics with yttria additions. The me

  3. Materiais cerâmicos para células a combustível Ceramic materials for fuel cells

    Directory of Open Access Journals (Sweden)

    D. Z. de Florio


    Full Text Available A partir da definição de células a combustível, é feita uma introdução sucinta dos tipos de células e dos materiais cerâmicos que são empregados em projeto e fabricação destes dispositivos geradores de energia elétrica. Tomando por base a ampla literatura científica disponível em publicações periódicas internacionais indexadas e arbitradas, bem como patentes, são relatados com detalhes os materiais cerâmicos com comportamento elétrico adequado para uso como eletrólitos, anodos, catodos, interconectores e selantes, que são os componentes básicos de células a combustível de óxidos sólidos. Por fim, é feita uma avaliação do estado da arte na pesquisa e desenvolvimento de materiais cerâmicos para uso em células a combustível de óxidos sólidos.Basic definitions of fuel cells and a brief introduction of different types of fuel cells are given. A review of the most important ceramic materials being considered for the design and fabrication of devices for producing electrical energy is presented. Ceramic materials with suitable electrical behavior to be used as electrolytes, anodes, cathodes, interconnectors, and sealants of solid oxide fuel cells are reported with details, taking into account the large number of available indexed and refereed scientific publications and patents. Finally, an evaluation of the state of the art of the research and development of ceramic materials for solid oxide fuel cells is presented.

  4. Clinical application of bio ceramics (United States)

    Anu, Sharma; Gayatri, Sharma


    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  5. Research & Development of Materials/Processing Methods for Continuous Fiber Ceramic Composites (CFCC) Phase 2 Final Report.

    Energy Technology Data Exchange (ETDEWEB)

    Szweda, A.


    The Department of Energy's Continuous Fiber Ceramic Composites (CFCC) Initiative that begun in 1992 has led the way for Industry, Academia, and Government to carry out a 10 year R&D plan to develop CFCCs for these industrial applications. In Phase II of this program, Dow Corning has led a team of OEM's, composite fabricators, and Government Laboratories to develop polymer derived CFCC materials and processes for selected industrial applications. During this phase, Dow Corning carried extensive process development and representative component demonstration activities on gas turbine components, chemical pump components and heat treatment furnace components.

  6. Influence of corn flour as pore forming agent on porous ceramic material based mullite: Morphology and mechanical properties

    Directory of Open Access Journals (Sweden)

    Ayala-Landeros J.G.


    Full Text Available Porous material was processed by the mixing, molding and pressing the ceramic material, afterward burnout and sintering; through the forming porous, using corn flour at different concentration (10, 15 and 20 wt.% as a pore forming agent; in order to determinate the influence of porous on the mechanical, morphological and structural properties. The effect of the volume fraction of corn flour in the mullite matrix, at various sintering temperature from 1100, 1200, 1300 and 1500°C were tested by Diffraction X ray, showing changes in crystalline phases of mullite (3Al2O3-2SiO2, as result of sintered temperatures. Presence of talcum powder in formula, also cause the formation of the cordierite and cristobalite crystalline phases, giving stability and adhesion to the structure of ceramic material. When sintering at temperatures between 1300 to 1500°C, and it was used the concentration of corn flour 15-20 wt.% as forming agent porous, it was found the better mechanical properties. The scanning electron microscopy analysis shows the presence of open porosity and anisotropy.

  7. 陶瓷滤料改性的研究与应用%Modified Ceramic Filter Material Research and Application in Water Treatment

    Institute of Scientific and Technical Information of China (English)

    闫广勇; 于衍真


    This article mainly expounds the modifica tion methods of ceramic filter material and modified ceramic filter material application in water treatment, By comparing the performance study, Found that modified ceramic filter material is a kind of new type,environmental protection, economic and convenient filtering material, suitable for the study of widely.%阐述了陶瓷滤料的改性方法,从改性陶瓷滤料处理含油废水、印染废水及含重金属工业废水等方面论述了改性陶瓷滤料在水处理中的应用。通过对比性能研究,认为改性陶瓷滤料是一种新型的、环保的、经济的、便捷的过滤材料,适合人们广泛研究。

  8. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua


    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  9. Evaluation of performance of materials used in the ceramic materials restoration of the Plaza de España (Sevilla)


    Alejandre Sánchez, F. J.; Villegas Sánchez, R.; Jurado Pérez, M.


    Different commercial mortars and stuecos used to cold restore the glazing on deteriorated tile in Seville s Plaza de España were tested for performance and durability. Five types of samples were applied to ceramic bisques and subsequently coloured and protected with resins. The samples were subjected to accelerated weathering consisting in salt crystallization, temperature and relative humidity cycles and ultraviolet radiation. Durability was assessed by visually comparing the effect of salt ...

  10. New Effective Material Couple--Oxide Ceramic and Carbon Nanotube-- Developed for Aerospace Microsystem and Micromachine Technologies (United States)

    Miyoshi, Kazuhisa; VanderWal, Randall L.; Tomasek, Aaron J.; Sayir, Ali; Farmer, Serene C.


    The prime driving force for using microsystem and micromachine technologies in transport vehicles, such as spacecraft, aircraft, and automobiles, is to reduce the weight, power consumption, and volume of components and systems to lower costs and increase affordability and reliability. However, a number of specific issues need to be addressed with respect to using microsystems and micromachines in aerospace applications--such as the lack of understanding of material characteristics; methods for producing and testing the materials in small batches; the limited proven durability and lifetime of current microcomponents, packaging, and interconnections; a cultural change with respect to system designs; and the use of embedded software, which will require new product assurance guidelines. In regards to material characteristics, there are significant adhesion, friction, and wear issues in using microdevices. Because these issues are directly related to surface phenomena, they cannot be scaled down linearly and they become increasingly important as the devices become smaller. When microsystems have contacting surfaces in relative motion, the adhesion and friction affect performance, energy consumption, wear damage, maintenance, lifetime and catastrophic failure, and reliability. Ceramics, for the most part, do not have inherently good friction and wear properties. For example, coefficients of friction in excess of 0.7 have been reported for ceramics and ceramic composite materials. Under Alternate Fuels Foundation Technologies funding, two-phase oxide ceramics developed for superior high-temperature wear resistance in NASA's High Operating Temperature Propulsion Components (HOTPC) project and new two-layered carbon nanotube (CNT) coatings (CNT topcoat/iron bondcoat/quartz substrate) developed in NASA's Revolutionary Aeropropulsion Concepts (RAC) project have been chosen as a materials couple for aerospace applications, including micromachines, in the nanotechnology

  11. Materials and Concepts for Full Ceramic SOFCs with Focus on Carbon Containing Fuels

    DEFF Research Database (Denmark)

    Holtappels, Peter; Sudireddy, Bhaskar Reddy; Veltzé, Sune

    Todays' solid oxide fuels cells based on composite Ni-cermet anodes have been developed op to reasonable levels of performance and durability. However, especially for small combined heat and power supply systems, known failure mechanisms e.g. re-oxidation, sulfur tolerance and coking have...... stimulated the development for full ceramic anodes based on strontium titanates. Furthermore, the Ni-cermet is primarily a hydrogen oxidation electrode and efficiency losses might occur when operating on carbon containing fuels. In a recent European project full ceramic cells comprising CGO/Ni infiltrated Nb......, stability, and S- tolerance has been investigated. These results and an assessment on a 1 kW system level using CPOX reformed natural gas will be reviewed and further perspectives of the cell concept discussed, especially with respect to efficient operation on high carbon containing fuels....

  12. Faradaic current in different mullite materials. Single crystal, ceramic and cermets

    Energy Technology Data Exchange (ETDEWEB)

    Mata-Osoro, Gustavo; Moya, Jose S.; Pecharroman, Carlos [Instituto de Ciencia de Materiales de Madrid (CSIC) (Spain); Morales, Miguel [Universidad de Santiago de Compostela (Spain). LabCaF; Diaz, L. Antonio [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC), Llanera (Spain); Schneider, Hartmut [Koeln Univ. (Germany). Inst. fuer Kristallographie


    Faradaic current measurements have been carried out on three different types of mullite: 2: 1 mullite single crystals (E perpendicular to c), 3: 2 ceramics and 11 % mullite/Mo composites. Measurements were carried out on very thin samples (60 {mu}m) at high voltages (500 to 1 000 V). Under these conditions, measurable currents were recorded even at room temperature. Results indicate notable differences between these three samples, which suggest that, although they share the same name and similar crystalline structure, binding energies and defect distributions seem to be very different. Finally, it has been seen that the excellent behaviour against dielectric breakdown of ceramic mullite does not hold for single crystals or mullite based cermets. (orig.)

  13. 全瓷修复材料的老化性研究%Research on the Aging of All-ceramics Restoration Materials

    Institute of Scientific and Technical Information of China (English)



    全瓷修复材料以良好的美学特性、生物相容性和机械性能在临床上得到了广泛的应用,但全瓷冠桥在复杂的口腔环境下常出现老化现象,致使全瓷材料的颜色及机械性能产生变化.研究全瓷材料的老化现象及其规律可为临床全瓷冠桥的可靠性和耐久性评价及其改进提供有效的理论依据.本文就全瓷材料的老化现象对其颜色和机械性能的影响及影响老化的因素作一综述和评价.%All-ceramic crowns and bridges have been widely used for dental restorations owing to their excellent func-tionalityt aesthetics and biocompatibility. However, the premature clinical failure of all-ceramic crowns and bridges may easily occur when they are subjected to the complex environment of oral cavity. In the oral environment, all-ceramic materials are prone to aging. Aging can lead all-ceramic materials to change color, to lower bending strength, and to reduce anti-fracture toughness. There are many factors affecting the aging of the all-ceramic materials, for example, the grain size, the type of stabilizer, the residual stress and the water environment. In order to analyze the aging behavior, to optimize the design of all-ceramic crowns and bridges, and to evaluate the reliability and durability, we review in this paper recent research progress of aging behavior for all-ceramics restoration materials.

  14. Processing Science of Advanced Ceramics. Materials Research Society Symposium Proceedings. Volume 155 (United States)


    of 5.0 MPa m 1 / 2 . INTRODUCTION Yttria-stabilized tetragonal zirconia polycrystalline ceramics (Y- TZP ) have attracted significant interest due to...control. Coatings consisting primarily of either the cubic and/or tetragonal phases as demonstrated in References 6-8 are desired to reduce the tendency for...spectra which were similar and closely matched the cubic and tetragonal phases. No evidence of the monoclinic structure was detected. Although a detailed

  15. Chemical-technological approach to the selection of ceramic materials with predetermined thermistor properties

    Energy Technology Data Exchange (ETDEWEB)

    Plewa, J.; Altenburg, H. [Fachhochschule Muenster, Steinfurt (Germany). SIMa and Supraleiter-Keramik-Kristalle; Brunner, M. [Fachhochschule Koeln (Germany). Elektronische Bauelemente; Shpotyuk, O.; Vakiv, M. [Scientific Research Co. ' ' Carat' ' , Lviv Scientific Research Inst. of Materials, Lviv (Ukraine)


    The selection possibilities of quaternary Cu-Ni-Co-Mn oxide system restricted by cubic spinels (CuMn{sub 2}O{sub 4}, MnCo{sub 2}O{sub 4} and NiMn{sub 2}O{sub 4}) for NTC thermistors application were discussed. Phase compositions, microstructural features and electrical properties of the investigated spinel-structured ceramics were studied in tight connection with technological regimes of their sintering. (orig.)

  16. Surface Chemistry and Structural Effects in the Stress Corrosion of Glass and Ceramic Materials (United States)


    the strength and fatigue characteristics of ZBLAN (zirconium barium-lanthanum-aluminum-sodium fluoride) optical glass fiber obtained from British...Surface Chemistry and Structural Effects in the Stress Corrosion of Glass and Ceramic Materlals 12. PERSONAL AUTHOR(S) Carlo G. Pantano 13a. TYPE OF...fluorozirconate glasses . °. DTICS ELEC T E DEC 09 I 20. DISTRIBUTION/ AVAILABILITY OF ABSTRACT 21.-A% RACT SECURITY CLASSIFICATION [BUNCLASSIFIED/UNLIMITED

  17. [Experimental studies on the effect of ceramic materials on cellular and humoral immunity]. (United States)

    Protsenko, V V; Tolstop'iatov, B O; Zhmin'ko, P G; Diedkov, A G; Konovalenko, V F; Korovin, S I; Palivets', A Iu; Volkov, I B; Iurkovs'kyĭ, S D; Vasiliuk, O M


    It has been established in an experimental setting in laboratory animals through testing a number of reactions such as active skin anaphylaxis reaction, mast cell degranulation reaction, specific leucocyte lysis reaction, delayed hypersensitivity reaction, and graft-versus-host reaction that ceramic preparations hydroxilapatite M and osteogel-7 have no sensitizing effects; osteogel-7 is not endowed with immunomodulating activity, which fact suggests to us its immunological inertness.

  18. Effect of raw material ratios on the compressive strength of magnesium potassium phosphate chemically bonded ceramics. (United States)

    Wang, Ai-juan; Yuan, Zhi-long; Zhang, Jiao; Liu, Lin-tao; Li, Jun-ming; Liu, Zheng


    The compressive strength of magnesium potassium phosphate chemically bonded ceramics is important in biomedical field. In this work, the compressive strength of magnesium potassium phosphate chemically bonded ceramics was investigated with different liquid-to-solid and MgO-to-KH2PO4 ratios. X-ray diffractometer was applied to characterize its phase composition. The microstructure was imaged using a scanning electron microscope. The results showed that the compressive strength of the chemically bonded ceramics increased with the decrease of liquid-to-solid ratio due to the change of the packing density and the crystallinity of hydrated product. However, with the increase of MgO-to-KH2PO4 weight ratio, its compressive strength increased firstly and then decreased. The low compressive strength in lower MgO-to-KH2PO4 ratio might be explained by the existence of the weak phase KH2PO4. However, the low value of compressive strength with the higher MgO-to-KH2PO4 ratio might be caused by lack of the joined phase in the hydrated product. Besides, it has been found that the microstructures were different in these two cases by the scanning electron microscope. Colloidal structure appeared for the samples with lower liquid-to-solid and higher MgO-to-KH2PO4 ratios possibly because of the existence of amorphous hydrated products. The optimization of both liquid-to-solid and MgO-to-KH2PO4 ratios was important to improve the compressive strength of magnesium potassium phosphate chemically bonded ceramics.

  19. Creep Performance of Oxide Ceramic Fiber Materials at Elevated Temperature in Air and in Steam (United States)


    boundary etching. Kronenberg et al. [74] and Castaing et al. [19] characterized the hydrogen impurities in hydrothermally annealed ceramics and...pp. 257-264, 1987. 19. J. Castaing, A. K. Kronenberg , S. H. Kirby and T. E. Mitchell, "Hydrogen defects in α-Al2O3 and water weakening of...2003. 74. A. K. Kronenberg , J. Castaing, T. E. Mitchell and S. H. Kirby, "Hydrogen defects in α-Al2O3 and water weakening of sapphire and


    Directory of Open Access Journals (Sweden)

    V. A. Okovity


    Full Text Available The purpose of the presented paper is to optimize technological parameters of hardening high-energy processing used for sprayed coatings made of materials based on oxide ceramics with inclusions of solid lubricant. The paper presents results of the investigations on influence of power density and total number of laser irradiation impulses in a spot treatment on thickness of treated coating layers made of materials based on oxide ceramics. The considered wear-resistant coatings require increased cohesive and adhesive strength. Therefore, the total number of impulses should ensure melting and sealing of the coatings along the whole thickness that will fully contribute to obtain hardened nano-crystalline and amorphous structures.The work is based on complex metallography, X-ray diffraction and electron-microscopic investigations on modified structural elements of composite coatings being treated with highly concentrated energy sources. The following main processes of hardened plasma coating formations have been revealed in the paper: com paction of sprayed materials due to thermal and shock-wave impacts of laser irradiation impulses. In this case material porosity is decreasing, cohesive and adhesive strength of coatings is increasing, grain structure is crushed, amorphous and nano-crystalline phases of higher strength are formed all these facts are evidenced by an increase in average micro-hardness of deposited compositions. Duration of thermal laser irradiation impulse impact on the material is sufficient to activate chemical processes in the boundaries of main phases of the composite coating. This leads to formation of finely dispersed (including nanoparticle size compounds that strengthen boundaries of the main phases and the coating as a whole. This is confirmed by the results of an X-ray diffraction analysis.

  1. Using Nondestructive Portable X-ray Fluorescence Spectrometers on Stone, Ceramics, Metals, and Other Materials in Museums: Advantages and Limitations. (United States)

    Tykot, Robert H


    Elemental analysis is a fundamental method of analysis on archaeological materials to address their overall composition or identify the source of their geological components, yet having access to instrumentation, its often destructive nature, and the time and cost of analyses have limited the number and/or size of archaeological artifacts tested. The development of portable X-ray fluorescence (pXRF) instruments over the past decade, however, has allowed nondestructive analyses to be conducted in museums around the world, on virtually any size artifact, producing data for up to several hundred samples per day. Major issues have been raised, however, about the sensitivity, precision, and accuracy of these devices, and the limitation of performing surface analysis on potentially heterogeneous objects. The advantages and limitations of pXRF are discussed here regarding archaeological studies of obsidian, ceramics, metals, bone, and painted materials.

  2. A low temperature Co-fired ceramic-based dielectrophoretic device for manipulating micro and nanostructure materials. (United States)

    Seon, Ji-Yun; Yoon, Young Joon; Choi, Jaekyoung; Kim, Hyo Tae; Kim, Chang-Yeoul; Kim, Jong-Hee; Baik, Hong Koo


    A dielectophoretic (DEP) device fabricated by a conventional low temperature co-fired ceramic (LTCC) process, for manipulating micro and nanostructure materials, such as spherical polystyrene microspheres, titanium dioxide (TiO2) nanotubes, and silver (Ag) nanowires, is described. To generate a non-uniform electric field, a castellated electrode configuration was applied to the LTCC-based DEP device using a screen printing method. The actual motions of the micro and nanostructure materials under both a positive and a negative DEP force were observed in detail and the findings compared with numerical simulation data for the electric field distribution. The performance of the LTCC-based DEP device for separating and trapping was evaluated and potential applications are discussed.

  3. FY 1998 annual report on the study on development of corrosion-resistant ceramic materials for garbage incinerators; 1998 nendo gomi shori shisetsuyo taishoku ceramics zairyo no kaihatsu ni kansuru kenkyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)



    Described herein are the FY 1988 results of development of corrosion-resistant ceramic materials for garbage incinerators. Residue released when porcelain stocks are collected is selected as the inexpensive stock for SiO{sub 2}-Al{sub 2}O{sub 3}-based refractory materials. It is incorporated with carbon black and reduced at 1,200 to 1,500 degrees C in a nitrogen atmosphere. Synthesis of the target Si-Al-C-N-O-based compound succeeds in the presence of a solid catalyst, but it is a fine powder, and hence that of the massive compound fails. The commercial ceramic materials and new refractory materials, made on a trial basis, are evaluated for their resistance to corrosion using fry ashes collected from a commercial incinerator. These ashes are higher in melting point, more viscous, holding a larger quantity of attached slag and more corrosive than synthetic ashes. These materials are corroded acceleratedly as temperature increases to 1,200 degrees C or higher, more noted with the ceramic materials than with the refractory materials. Oxidation and melting characteristics of the molten slag affect corrosion of some materials. Use of the graphite-based material shall be limited to a section below the slag surface, where graphite is oxidized to a smaller extent. The MgO-based material is promising. The Al{sub 2}O{sub 3}-Cr{sub 2}O{sub 3}-based material is more promising than any other material developed in this study. Their bending strength before and after the corrosion test is measured at normal temperature to 1,700 degrees C, to investigate their deterioration by high temperature and corrosion. (NEDO)

  4. Material Culture and Cultural Meanings: Current Studies of Archaeological Ceramics and in Ce­ramic Ethnoarchaeology

    Directory of Open Access Journals (Sweden)

    Charles C. Kolb


    Full Text Available Pottery and People: A Dynamic Interaction. James M. Skibo and Gary M. Feinman (editors. Founda­tions of Archaeological Inquiry. Salt Lake City. University of Utah Press. 1999. 260 pp. 91 figures. 30 tables. ISBN 0-87480-576-7. $55.00 (cloth; 0-87489-577-5. $25.00 (paperback. Material Meanings: Critical Approaches to the Interpretation of Material Culture. Elizabeth S. Chilton (editor. Foundations of Archaeological Inquiry. Salt Lake City: University of Utah Press. 1999.179pp. 35 figures. 11 tables. ISBN 0-87480-632-1. $55.00 (cloth; 087480-633-X. $35.00 (paperback. The description and interpretation of material culture may be regarded as the essence of archaeology, a discipline that seeks to recover, describe, document, and interpret past human culture. More recently, understanding that actions occur in a material world that is constituted symbolically, archaeological explanations are often framed in sociocultural meanings, the analysis of agencies, practices and behaviors. I shall subsequently return to this issue. Because of their longevity in the archaeological record, lithic and ceramic artifacts are crucial to the endeavor to interpret human culture. Objects fashioned from clay and subjected to intentional artificial sources of heat made their initial appearance in the archaeological record more than 26.000 years ago. Ceramic objects have been created in a seemingly endless variety of shapes and forms, varying from fertility figurines. to cooking and food storage vessels. lamps, smoking pipes, medicinal pastilles, tokens, beehives, and coffins to modern whitewares and pyroceramics.

  5. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials (United States)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  6. Application of magnetron sputtering for producing bioactive ceramic coatings on implant materials

    Indian Academy of Sciences (India)

    J Z Shi; C Z Chen; H J Yu; S J Zhang


    Radio frequency (RF) magnetron sputtering is a versatile deposition technique that can produce thin, uniform, dense calcium phosphate coatings. In this paper, principle and character of magnetron sputtering is introduced, and development of the hydroxyapatite and its composite coatings application is reviewed. In addition, influence of heat treatment on magnetron sputtered coatings is discussed. The heat treated coatings have been shown to exhibit bioactive behaviour both in vivo and in vitro. At last, the future application of the bioactive ceramic coating deposited by magnetron sputtering is mentioned.

  7. Prediction of Dissociation Process of Ceramic Powder Materials under Plasma Heating Conditions

    Institute of Scientific and Technical Information of China (English)

    WangBoyi; TianWendong


    A model of the thermal dissocition process has been developed for the numerical simulation of ceramic powder processing in a d.c. plasma reactor.The temperature histories of zircon grains were calculated based on this model.Comparisons were carried out to determine the effects of plasma gas (N2 and Ar),free stream temperature (6000-15000)K and Reynolds number (0.0-1.0) as well as particle diameter(20-200μm)on the zircon dissociation process.The influences of proper Nusselt numer correlation and variable transport properties were discussed in detail.

  8. Energy saving options by means of addition of burned-up biomass materials in the ceramics industry; Energiebesparingsmogelijkheden door toevoeging van biomassa-uitbrandstoffen in de keramische industrie

    Energy Technology Data Exchange (ETDEWEB)

    Walda, E.


    In 2011/2012 is an exploratory study has been executed on the availability of biomass and the potential applicability in the building ceramics industry. The study consisted of (1) a literature and desk study, in which an overview is made of available and ceramic applicable (renewable) burned-up materials, and (2), laboratory tests in which ultimately potentially applicable burned-up material (sawdust) is examined for its coarse ceramic applicability. In this article the results of the two-pronged research are presented [Dutch] In 2011/2012 is een orienterend onderzoek uitgevoerd naar de beschikbaarheid van biomassa en de mogelijke toepasbaarheid in de bouwkeramische industrie. Het onderzoek bestond uit (1) een literatuur- en deskstudie, waarbij een overzicht is gemaakt van verkrijgbare en keramisch toe te passen (hernieuwbare) uitbrandstoffen, en (2) een laboratoriumonderzoek, waarbij uiteindelijk een potentieel toepasbare uitbrandstof (zaagsel) is onderzocht op zijn grofkeramische toepasbaarheid. In dit artikel worden de resultaten van het tweeledige onderzoek gepresenteerd.

  9. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)



    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  10. Studies on development of new functional natural materials from agricultural products - Technology developments for ceramic powders and materials from rice phytoliths

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Dae Kap; Kim, Yong Ik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of); Yoon, Nang Kyu; Seong, Seo Yong [Myongseong Ceramics Com., Taejon (Korea, Republic of); Ryu, Sang Eun [Bae Jae Univ., Taejon (Korea, Republic of); Lee, Jae Chun [Myungji Univ., Seoul (Korea, Republic of)


    Based on an estimation of annual rice production of 5.2 million tons, rice husks by-production reaches to 1.17 million tons per year in Korea. Distinguished to other corns, rice contains a lot of Si; 10-20% by weight in rice husks calculated as silica. The aim of this research project is to develop technologies for ceramic powders and materials utilizing the silica in rice husks called phytoliths. In this first year research, researches of the following subjects were performed; material properties of rice husks, milling of rice husks, acid treatments, oxidations at low and high temperatures, sintering and crystalization of amorphous silica, low temperature carburization, formation of silicon carbide whiskers, and brick lightening method using milled rice husks. 11 tabs., 49 figs., 75 refs. (Author).

  11. Structural properties of a bone-ceramic composite as a promising material in spinal surgery

    Energy Technology Data Exchange (ETDEWEB)

    Kirilova, I. A., E-mail:; Sadovoy, M. A.; Podorozhnaya, V. T., E-mail:; Taranov, O. S. [Novosibirsk Research Institute of Traumatology and Orthopedics n.a. Ya.L. Tsivyan, Novosibirsk (Russian Federation); Klinkov, S. V.; Kosarev, V. F. [Christianovich Institute of Theoretical and Applied Mechanics, SB RAS, Novosibirsk (Russian Federation); Shatskaya, S. S. [Institute of Solid State Chemistry and Mechanochemistry, SB RAS, Novosibirsk (Russian Federation)


    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue.

  12. Structural properties of a bone-ceramic composite as a promising material in spinal surgery (United States)

    Kirilova, I. A.; Sadovoy, M. A.; Podorozhnaya, V. T.; Taranov, O. S.; Klinkov, S. V.; Kosarev, V. F.; Shatskaya, S. S.


    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue.

  13. A comparison of the abrasiveness of six ceramic surfaces and gold. (United States)

    Jacobi, R; Shillingburg, H T; Duncanson, M G


    A type III gold alloy and six different ceramic surfaces were secured in an abrasion machine opposing extracted teeth to determine their relative abrasiveness and resistance to wear. The rankings of restorative materials from least abrasive to most abrasive were: gold alloy, polished; cast ceramic, polished; porcelain, polished; cast ceramic, polished and shaded; porcelain, polished and glazed; cast ceramic, cerammed skin shaded; and cast ceramic, cerammed skin unshaded. The ranking of materials from most wear-resistant to least wear-resistant was: gold alloy, cast ceramic cerammed, cast ceramic cerammed and shaded, porcelain polished, porcelain glazed, cast ceramic polished and shaded, and cast ceramic polished.

  14. Potentiality of a frit waste from ceramic sector as raw material to glass-ceramic material production; Potencialidad de un residuo de frita procedente del sector ceramico como materia prima para la produccion de material vitroceramico

    Energy Technology Data Exchange (ETDEWEB)

    Barrachina Albert, E.; Llop Pla, J.; Notari Abad, M. D.; Carda Castello, J. B.


    This work consists of studying the devitrification capacity of a residue from sodium-calcium frit, using the vitreous powder sintering method, which follows the traditional ceramic processing route, including a specific heat treatment to generate the appearance of crystals from the original glass phase. Initially the frit residue has been characterized by instrumental techniques such as XRF, XRD and DTA/TG. Furthermore, the chemical analysis (XRF) has allowed the prediction of devitrification potentiality of this residue by theoretical approaches represented by Gingsberg, Raschin-Tschetverikov and Lebedeva ternary diagrams. Then, this residue was subjected to traditional ceramic method, by changing the grinding time, the pressing pressure and prepared samples were obtained at different temperatures. In this part, the techniques for measuring particle size by laser diffraction and XRD and SEM to evaluate the generated crystalline phases, were applied. Finally, it has been found that this frit residue works as glass-ceramic precursor, devitrifying in wollastonite crystals as majority phase and without being subjected to the melting step of the glass-ceramic typical method. (Author)

  15. Modeling the effects of electrical and non-electrical parameters on the material removal and surface integrity in case of µEDM of a non-conductive ceramic material using a combined fuzzy-AOM approach

    DEFF Research Database (Denmark)

    Puthumana, Govindan


    and surface integrity for a non-conductive ceramic material. The fuzzy logic modeling system is employed for predicting the μEDM process responses. The trends in the material removal rate and hardness values with the chosen electrical and non-electrical parameter for the model and obtained using AOM approach...

  16. Microstructural investigations of materials for low temperature co-fired ceramic (LTCC) based fuel cell using small angle neutron scattering (United States)

    Mohamed, A. A.; Ahmad, M. H.; Ibrahim, A.; Azman, A.; Alias, R.; Ambak, Z.; Shapee, S.; Putra, E. G.; Patriati, A.; Sharom, M. A.; Yazid, H.; Mamat, M. R.; Karim, J. A.; Idris, F. M.; Yazid, K.; Zin, M. R.


    The concept and the realization fuel cell based on LTCC technology require the investigations of fired LTCC microstructures. The majority of the works involved using small angle neutron scattering studies on the microstructural of LTCC ceramic tape and development of neutron tomography for future tool to visualize channels inside the fired tape. Most SANS characterization were carried out at Smarter SANS instrument at BATAN, Indonesia. Standard sample for resolving tens of micron of object size were measured using simple neutron tomography setup utilizing monochromatic SANS beam at Malaysian Nuclear Agency. The initial microstructural findings indicates that organic additives shape the final microstructural of LTCC after firing with the glassy material possibly fill the space left by the burned organic additives. The tomography results showed that 40 micron size object can be differentiated. The conductor deposited on LTCC is preliminary investigated which will later be used as support for catalyst.

  17. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)


    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  18. Portfolio: Ceramics. (United States)

    Hardy, Jane; And Others


    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  19. Development of New Ecological Ceramic Tiles by Recycling of Waste Glass and Ceramic Materials; Incorporacion de residuos derivados de la fabricacion ceramica y del vidrio reciclado en el proceso ceramico integral

    Energy Technology Data Exchange (ETDEWEB)

    Lazaro, C.; Ramon Trilles, V.; Gomez, F.; Allepuz, S.; Fraga, D.; Carda, J. B.


    The following research work shows the results of the introduction of waste generated by the ceramic industry, such as the calcined clay from fired porcelain of stoneware and raw biscuit, sludge and cleaning water, as well as waste from other sectors like the recycling glass. In this way, it can be obtained a stoneware porcelain slab, engobe-glaze and satin glaze that contains high percentage of recyclable raw materials. (Author)

  20. Ceramic Carbon/Polypyrrole Materials for the Construction of Bienzymatic Amperometric Biosensor for Glucose

    Institute of Scientific and Technical Information of China (English)


    A novel amperometric glucose biosensor was constructed by electrochemical formation of a polypyrrole (PPy) membrane in the presence of glucose oxidase (GOD) on the surface of a horseradish peroxidase (HRP) modified ferrocenecarboxylic acid (FCA) mediated sol-gel derived ceramic carbon electrode. The amperometric detection of glucose was carried out at +0.16 V (vs. SCE) in 0.1 mol/L phosphate buffer solution (pH 6.9) with a linear response range between 8.0×10-5 and 1.3×10-3 mol/L of glucose. The biosensor showed a good suppression of inter- ference and a negligible deviation in the amperometric detection.

  1. Ceramic material life prediction: A program to translate ANSYS results to CARES/LIFE reliability analysis (United States)

    Vonhermann, Pieter; Pintz, Adam


    This manual describes the use of the ANSCARES program to prepare a neutral file of FEM stress results taken from ANSYS Release 5.0, in the format needed by CARES/LIFE ceramics reliability program. It is intended for use by experienced users of ANSYS and CARES. Knowledge of compiling and linking FORTRAN programs is also required. Maximum use is made of existing routines (from other CARES interface programs and ANSYS routines) to extract the finite element results and prepare the neutral file for input to the reliability analysis. FORTRAN and machine language routines as described are used to read the ANSYS results file. Sub-element stresses are computed and written to a neutral file using FORTRAN subroutines which are nearly identical to those used in the NASCARES (MSC/NASTRAN to CARES) interface.

  2. Use of new raw materials and industrial wastes to improve the possibilities of using ceramic materials from Bailén (Jaén, southern Spain

    Directory of Open Access Journals (Sweden)

    Galán-Arboledas, R. J.


    Full Text Available Raw materials used by the ceramic industry in Jaén (southern Spain consist of mixtures of carbonated clays from the Guadalquivir Basin and red clays from the Iberian Massif. The mixtures formulation usually obeys empirical experience developed by this industry for many generations. This work evaluates different possibilities of using these raw materials to manufacture new ceramic products on the basis of clay physical-chemical properties and analyzes limitations to produce high added value products. As an alternative to overcome these limitations, the mixture of these clays with raw materials from near regions (pyrophyllite clay and with different industrial wastes is proposed. These wastes are screen glass from monitors and oil impregnated diatomaceous earth. The study of the technological properties shows that the new mixtures are suitable for the processing of ceramic products in which structural and thermal insulating properties are improved or kept.La materia prima empleada por la industria cerámica de Jaén consiste en mezclas de margas de la Depresión del Guadalquivir con arcillas rojas del Macizo Ibérico. La formulación de estas mezclas responde generalmente a la experiencia empírica desarrollada por esta industria durante generaciones. El presente trabajo evalúa las posibilidades de utilización de estas materias primas para fabricar nuevos productos cerámicos de construcción basándose en sus propiedades físico-químicas y analiza las limitaciones que presentan para la fabricación de productos de mayor valor añadido. Como alternativa para superar estas limitaciones se propone la mezcla con arcillas pirofilíticas de áreas geográficamente cercanas y con diferentes residuos industriales. Estos residuos son vidrio de pantalla descontaminado y tierras diatomeas impregnadas con aceites vegetales. El estudio de caracterización tecnológica muestra que las nuevas mezclas permiten el procesamiento de piezas cerámicas y que en

  3. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)


    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  4. Assessment of ceramic membrane filters

    Energy Technology Data Exchange (ETDEWEB)

    Ahluwalia, R.K.; Geyer, H.K.; Im, K.H. [and others


    The objectives of this project include the development of analytical models for evaluating the fluid mechanics of membrane coated, dead-end ceramic filters, and to determine the effects of thermal and thermo-chemical aging on the material properties of emerging ceramic hot gas filters. A honeycomb cordierite monolith with a thin ceramic coating and a rigid candle filter were evaluated.

  5. Sintered gahnite–cordierite glass-ceramic based on raw materials with different fluorine sources

    Indian Academy of Sciences (India)

    Esmat M A Hamzawy; Mohammed A Bin Hussain


    Glass-ceramic based on Zn-containing cordierite was prepared from kaolin, silica'sand and commercial ZnO. The addition of AlF3, MgF2 and CaF2 was performed as nucleation catalysts. Dark brown glasses were obtained from the glass batches. The transformation and crystallization temperatures were in the range of 739–773 and 972–1007°C, respectively. Gahnite, cordierite and very little enstatite were the development crystalline phases through the heating and sintering process between 1000 and 1340°C. The microstructure of crystallized samples at 1340°C showed the appearance of dominant euhedral octahedral crystals of gahnite and hexagonal cordierite, in the low micro-scale, disseminated in the glassy matrix. The microanalysis of the crystallized samples indicated that Zn and Mg may replace each other in gahnite and cordierite structure. Densities of the crystallized samples were between 2.2517 and 2.5278 g cm−3. The thermal expansion of the crystallized samples was ranging from 19.22 to 59.30 × 10−7°C−1. However, the higher crystallization of both cordierite and gahnite accompany with the higher values of densities and the lower values of coefficient of thermal expansion.

  6. Impedance spectroscopy on ceramic materials at high temperatures, considering stray fields and electromagnetic noise (United States)

    Müller, T. M.; Meinhardt, J.; Raether, F.


    Impedance spectroscopy of many ceramics is a challenge due to their high electrical resistance. Small disturbances can significantly alter the measuring results. In the present paper, it is shown how impedance measurements can be performed in an electromagnetically noisy ac furnace, using consequent Faraday shielding of the sample and the electrical connections. As example, the conductivity data of alumina was measured between room temperature and 1000 °C and compared to literature data. In addition, a correction method for the calculation of permittivity was developed to consider the stray fields in the sample-electrode setup. The distribution of the electrical field was simulated by finite element (FE) methods for different sample geometries and electrode arrangements. The deviations from the behavior of an ideal plate capacitor follow a linear trend and are in the order of 5% to 20% for an experimentally reasonable range of sample thicknesses. To check the theoretical results experimentally, alumina samples of varying thickness were measured. The customary calculation of permittivity leads to a clear trend with sample thickness, whereas the correction from the FE-simulation produces almost constant values of the relative permittivity.

  7. Obtaining a glass-ceramic material from a steel slag mixed with glass cullet; Obtencion de un material vitroceramico a partir de una escoria de aceria mezclada con vidrio de desecho

    Energy Technology Data Exchange (ETDEWEB)

    Oziel Mendez Guerrero, D.; Alicia Vazquez Mendez, B.; Alvarez Mendez, A.


    In this paper, the qualitative, quantitative and thermal characterization of a steel slag and glass cullet of high generation rate in northern Mexico were made in order to use these wastes as raw materials in the production of glass ceramics. The particle size was controlled at sizes = 75 micrometers and the major components of the slag were located in a phase equilibrium diagram for proposing a reaction temperature that leaded to the starting glass. Later, heat treatments were performed to obtain the glass ceramics. The materials were characterized by powder X-ray diffraction (XRD), differential thermal analysis coupled with thermal gravimetric analysis (DTA-TGA), reflected light optical microscopy (RLOM) and scanning electron microscopy (SEM). Subsequently, Vickers microhardness and chemical resistance tests were performed, which enabled us to propose an application of the glass ceramics. (Author) 18 refs.

  8. The differentiation of materials and methods of all-ceramic restorations%全瓷修复材料和方法的分化

    Institute of Scientific and Technical Information of China (English)



    全瓷修复材料包括玻璃基质陶瓷、玻璃渗透氧化物陶瓷、致密氧化铝陶瓷和氧化锆陶瓷4类,全瓷修复方法包括全冠、贴面、瓷粘接修复等。不同的材料和方法搭配,获得的治疗效果差异明显。确定最适宜的搭配形式,可以明显降低临床选择治疗方案的难度。对于活髓牙修复,最佳治疗方案是采用玻璃基质陶瓷材料,进行瓷贴面或瓷粘接修复;死髓前牙一般不采用玻璃基质陶瓷全冠修复,大部分可采用的治疗方案是氧化锆陶瓷全冠修复,如果基牙变色严重可选择玻璃渗透氧化物陶瓷全冠修复;死髓后牙修复常规采用氧化锆陶瓷材料全冠修复,通过增加轴沟或钉洞辅助固位设计提高固位力,通过采用高颈环设计或者全锆冠设计提高修复体的强度。%All-ceramic materials include glass-ceramics, glass-infiltrated ceramics, pure alumina core system and zirconia core system; and all-ceramic restoration methods include crown, veneer and ceramic-bonding restorations. Different match of materials and methods will lead to different treatment result. The most suitable match can help dentists lower the risk. For most vital teeth, the most suitable design is veneers or bonded-ceramic restorations; but for unvital anterior teeth, glass-ceramic is not suitable, and in most cases zirconia crown is the best choice, or in serious strained teeth glass-infiltrated ceramic could be used; in vital posterior teeth, zirconia crown is the most suitable treatment plan, whose retention force can be increased by assistant retention form like axis grooves or pin hole, and strength can be enhanced by high cervical rings or full-zirconia design.

  9. Influence of raw materials composition on firing shrinkage, porosity, heat conductivity and microstructure of ceramic tiles (United States)

    Kurovics, E.; Buzimov, A. Y.; Gömze, L. A.


    In this work some new raw material compositions from alumina, conventional brick-clays and sawdust were mixed, compacted and heat treated by the authors. Depending on raw material compositions and firing temperatures the specimens were examined on shrinkage, water absorption, heat conductivity and microstructures. The real raised experiments have shown the important role of firing temperature and raw material composition on color, heat conductivity and microstructure of the final product.

  10. Determination of crystallinity of ceramic materials from the Ruland Method; Determinacao da cristalinidade de materiais ceramicos atraves do metodo de Ruland

    Energy Technology Data Exchange (ETDEWEB)

    Kniess, C.T. [Universidade Nove de Julho (UNINOVE), SP (Brazil); Prates, P.B.; Gomes Junior, J.C.; Lima, J.C. de; Riella, H.G.; Kuhnen, N.C., E-mail:, E-mail: [Universidade Federal de Santa Catarina (UFSC), SC (Brazil)


    Some methods found in literature approach the different characteristics between crystalline and amorphous phases by X ray diffraction technique. These methods use the relation between the intensities of the crystalline peaks and background amorphous or the absolute intensity of one of these to determine the relative amount of crystalline and amorphous material. However, a crystalline substance presents shows coherent diffuse scattering and a loss in the intensity of the peaks of diffraction in function of thermal vibrations of atoms and imperfections in the crystalline structure. A correct method for the determination of the crystallinity must take in account these effects. This work has as objective to determine the crystallinity of ceramic materials obtained with the addition of mineral coal bottom ashes, using the X ray diffraction technique and the Ruland Method, that considers the diminution of the intensity of the crystalline peak because of the disorder affects. The Ruland Method shows adequate for the determination of the crystallinity of the ceramic materials. (author)

  11. Moessbauer studies of raw materials from Misti volcano of Arequipa (Peru) for its potential application in the ceramic field

    Energy Technology Data Exchange (ETDEWEB)

    Bustamante, Angel, E-mail: [Universidad Nacional Mayor de San Marcos (Peru); Capel, Francisco; Barba, Flora, E-mail:; Callejas, Pio [Consejo Superior de investigaciones Cientificas (CSIC), Instituto de Ceramica y Vidrio (Spain); Guzman, Rivalino [Universidad Nacional de San Agustin de Arequipa (Peru); Trujillo, Alejandro [Universidad Nacional Mayor de San Marcos (Peru)


    We would like to introduce, the study of two different colour 'sillar' samples: white and pink, belonging to the Anashuayco quarry in the Arequipa Region (Peru). The X-ray diffraction (XRD) analysis indicates the presence of several mineralogical phases, such as feldpars and biotite for the both white and pink 'sillar' whereas cristobalite and quartz are detected only in the first sample and amorphous phase in the second one. In room temperature, Moessbauer spectroscopy, the presence of hematite ({alpha}-Fe{sub 2}O{sub 3}) was detected as the main phase for both samples, this was not detected in the XRD measurements. Moreover, corresponding doublets in the Moessbauer spectra indicate the presence of iron in the aluminium-silicate minerals. The rates Fe{sup 2+}/Fe{sup 3+} are 0.0752 and 0.0526 to the white and pink samples respectively. The minerals composing the white tuff form a heterogeneous aggregate of uniform aspect. Mining of these materials generates a great amount of waste in the form of lumps of varying size and which are raw materials studied in the present work for potential application in the ceramic field.

  12. Synergistically toughening effect of SiC whiskers and nanoparticles in Al2O3-based composite ceramic cutting tool material (United States)

    Liu, Xuefei; Liu, Hanlian; Huang, Chuanzhen; Wang, Limei; Zou, Bin; Zhao, Bin


    In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

  13. Synergistically toughening effect of SiC whiskers and nanoparticles in Al2O3-based composite ceramic cutting tool material (United States)

    Liu, Xuefei; Liu, Hanlian; Huang, Chuanzhen; Wang, Limei; Zou, Bin; Zhao, Bin


    In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

  14. 陶瓷改性复合绝缘子材料的力学性能研究%Mechanical Properties of Composite Insulator Materials Modified by Ceramic

    Institute of Scientific and Technical Information of China (English)

    易春芳; 梁培松; 梁英; 刘云鹏


    In order to solve the treatment problem of a large number of retired ceramic insulator porcelain body every year, combining the advantages and chemical composition of ceramic insulators, we prepared a ceramic-modified composite insulator material using the powder of waste ceramic insulator porcelain body to modify silicone rubber. The effects of ceramic powder addition amount on the mechani-cal properties of the silicone rubber were studied by testing the tensile strength, tear strength, and hardness of the modified silicone rubber and SEM and Fourier transform infrared spectroscopy analysis. The results show that a proportion of the ceramic powder can replace part of aluminum hydroxide powder and fumed silica powder, and it can improve the mechanical properties of the silicone rubber significantly.%为解决每年大量退运陶瓷绝缘子的瓷体处理问题,结合陶瓷绝缘子的优点及其化学成分,利用废旧陶瓷绝缘子瓷体研磨成粉末后改性硅橡胶而制得陶瓷改性复合绝缘子材料,通过测试改性硅橡胶的拉伸强度、撕裂强度和硬度,并利用SEM电镜扫描及红外光谱进行分析,对比研究了陶瓷粉添加量对硅橡胶力学性能的影响。结果表明:一定比例的陶瓷粉可以替代部分氢氧化铝微粉和气相法白炭黑,且对硅橡胶的力学性能有明显的改善。

  15. Molybdate Based Ceramic Negative-Electrode Materials for Solid Oxide Cells

    DEFF Research Database (Denmark)

    Graves, Christopher R.; Reddy Sudireddy, Bhaskar; Mogensen, Mogens Bjerg


    Novel molybdate materials with varying Mo valence were synthesized as possible negative-electrode materials for solid oxide cells. The phase, stability, microstructure and electrical conductivity were characterized. The electrochemical activity for H2O and CO2 reduction and H2 and CO oxidation wa...

  16. Selection and application of oral all-ceramic crown materials%口腔全瓷冠修复材料的选择及应用

    Institute of Scientific and Technical Information of China (English)



    BACKGROUND: Compared with porcelain fused to metal crown, the all-ceramic crown materials have been more and more applied in clinical anterior teeth restoration due to natural and stable color, low thermal conductivity, non-electric conductivity, wear resistance, good biocompatibility, non-transparent metallic, and relatively simple operations.OBJECTIVE: To summarize the characteristics, production methods and clinical application of different all-ceramic crown materials.METHODS: A computer-based online retrieval was performed in Wanfang database and Medline database between 2001 and 2011 for articles regarding the characteristics, production methods, physical and mechanical strength, chemical and biological compatibility, aesthetic appearance and clinical application of different all-ceramic crown materials.RESULTS AND CONCLUSION: Currently, the clinically used all-ceramic materials can be divided into slip casting porcelain,casting ceramic, heat-pressed glass ceramic, glass-infiltrated ceramics, densely-sintered aluminum oxide polycrystalline, partially stabilized tetragonal zirconium oxide polycrystalline, and nano-composite ceramic. Different materials have its specific mechanical properties and clinical indications, so clinical selection must be based on specific conditions. With the advance of high-strength ceramic studies, all-ceramic restorations become widely applied, and high-aluminum ceramic represented by In-ceram and zirconia all-ceramic crowns can achieve good effects within a short and long term, foreign clinical experiments have conducted the enlargement from anterior crown to rear crown and bridge. To insure optimum long-term clinical results of all-ceramic crown restorations, the key is to overcome the fragmentation of dental prosthesis, mainly through modifying the composition, improving the anti -smash property of ceramic materials, and a series of prevention measures.%背景:相对于金属烤瓷冠而言,全瓷冠具有色泽稳定自然,导

  17. Radiological characterization of ceramic tiles made in the community of Valencia and its use as a construction material; Caracterizacion radiologica de baldosas ceramicas fabricas en la comunidad Valenciana y su uso como material de construccion

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, J.; Ballesteros, L.; Gallardo, S.; Martorell, S.


    In this presentation, radiological characterization is done by gamma spectrometry various types of ceramic tiles and use as building material in relation to the potential radiological risk deriving from this use are discussed. The discussion includes both the rules of the countries being targeted as the new basic security policy (BSS) issued by the EU 2014. (Author)

  18. Advances in materials science, metals and ceramics division. Triannual progress report, June-September 1980

    Energy Technology Data Exchange (ETDEWEB)

    Truhan, J.J.; Hopper, R.W.; Gordon, K.M. (eds.)


    Information is presented concerning the magnetic fusion energy program; the laser fusion energy program; geothermal research; nuclear waste management; Office of Basic Energy Sciences (OBES) research; diffusion in silicate minerals; chemistry research resources; and chemistry and materials science research.

  19. Advances in materials science, Metals and Ceramics Division. Quarterly progress report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    Truhan, J.J.; Weld, F.N.


    Research is reported on materials for magnetic fusion energy, laser fusion energy, Al-air batteries, geothermal energy, oil shale, nuclear waste management, thermochemical cycles for hydrogen production, chemistry, and basic energy science. (FS)

  20. JPRS Report, Science & Technology, USSR: Materials Science, Mechanics and Technology of Metal and Metal Ceramic Composite Material Products (United States)


    produced, their phase composition and bending strength, as well as investigation of the promise of adding niobium carbide NbC to these materials. The...time increases, NbC does not inhibit shrink- niobium carbide was the same — 3 %. This content of age, which is a technological advantage. NbC is

  1. High temperature corrosion of advanced ceramic materials for hot-gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Kupp, E.R.; Trubelja, M.F.; Spear, K.E.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States)


    Experimental corrosion studies of hot gas filter materials and heat exchanger materials in oxidizing combustion environments have been initiated. Filter materials from 3M Co. and DuPont Lanxide Composites Inc. are being tested over a range of temperatures, times and gas flows. It has been demonstrated that morphological and phase changes due to corrosive effects occur after exposure of the 3M material to a combustion environment for as little as 25 hours at 800{degrees}C. The study of heat exchanger materials has focused on enhancing the corrosion resistance of DuPont Lanxide Dimox{trademark} composite tubes by adding chromium to its surfaces by (1) heat treatments in a Cr{sub 2}O{sub 3} powder bed, or (2) infiltrating surface porosity with molten chromium nitrate. Each process is followed by a surface homogenization at 1500{degrees}C. The powder bed method has been most successful, producing continuous Cr-rich layers with thicknesses ranging from 20 to 250 {mu}m. As-received and Cr-modified DuPont Lanxide Dimox{trademark} samples will be reacted with commonly encountered coal-ash slags to determine the Cr effects on corrosion resistance.

  2. Shear Bond Strengths between Three Different Yttria-Stabilized Zirconia Dental Materials and Veneering Ceramic and Their Susceptibility to Autoclave Induced Low-Temperature Degradation

    Directory of Open Access Journals (Sweden)

    Manoti Sehgal


    Full Text Available A study was undertaken to evaluate the effect of artificial aging through steam and thermal treatment as influencing the shear bond strength between three different commercially available zirconia core materials, namely, Upcera, Ziecon, and Cercon, layered with VITA VM9 veneering ceramic using Universal Testing Machine. The mode of failure between zirconia and ceramic was further analyzed as adhesive, cohesive, or mixed using stereomicroscope. X-ray diffraction and SEM (scanning electron microscope analysis were done to estimate the phase transformation (m-phase fraction and surface grain size of zirconia particles, respectively. The purpose of this study was to simulate the clinical environment by artificial aging through steam and thermal treatment so as the clinical function and nature of the bond between zirconia and veneering material as in a clinical trial of 15 years could be evaluated.

  3. Shear Bond Strengths between Three Different Yttria-Stabilized Zirconia Dental Materials and Veneering Ceramic and Their Susceptibility to Autoclave Induced Low-Temperature Degradation. (United States)

    Sehgal, Manoti; Bhargava, Akshay; Gupta, Sharad; Gupta, Prateek


    A study was undertaken to evaluate the effect of artificial aging through steam and thermal treatment as influencing the shear bond strength between three different commercially available zirconia core materials, namely, Upcera, Ziecon, and Cercon, layered with VITA VM9 veneering ceramic using Universal Testing Machine. The mode of failure between zirconia and ceramic was further analyzed as adhesive, cohesive, or mixed using stereomicroscope. X-ray diffraction and SEM (scanning electron microscope) analysis were done to estimate the phase transformation (m-phase fraction) and surface grain size of zirconia particles, respectively. The purpose of this study was to simulate the clinical environment by artificial aging through steam and thermal treatment so as the clinical function and nature of the bond between zirconia and veneering material as in a clinical trial of 15 years could be evaluated.

  4. Preparation and properties of Li2O-BaO-Al2O3 -SiO2 glass-ceramic materials

    Directory of Open Access Journals (Sweden)

    Gamal A. Khater


    Full Text Available The crystallization of some glasses, based on celsian-spodumene glass-ceramics, was investigated by different techniques including differential thermal analysis, optical microscope, X-ray diffraction, indentation, microhardness, bending strengths, water absorption and density measurement. The batches were melted and then cast into glasses, which were subjected to heat treatment to induce controlled crystallization. The resulting crystalline materials were mainly composed of β-eucryptite solid solution, β-spodumene solid solution, hexacelsian and monoclinic celsian, exhibiting fine grains and uniform texture. It has been found that an increasing content of celsian phase in the glasses results in increased bulk crystallization. The obtained glass-ceramic materials are characterized by high values of hardness ranging between 953 and 1013 kg/mm2, zero water absorption and bending strengths values ranging between 88 and 126 MPa, which makes them suitable for many applications under aggressive mechanical conditions.

  5. Mechanical and trybological characterization of ceramic materials obtained of mine solid wastes; Caracterizacion mecanica y tribologica de materiales ceramicos obtenidos de residuos solidos mineros

    Energy Technology Data Exchange (ETDEWEB)

    Soto T, J.L


    A discussion of the physical, mechanical and tribological characterization of the ceramics Jaar, Jaca and Vijaar is presented in this work. They have been obtained from the industrial residuals, coming from metals and sand of the mining industry in Pachuca Hidalgo, Mexico. The methodology followed for the obtention and characterization of these ceramics consists on eliminating the cyanides from the tailings through columns coupled with a system controlled with thermostats. Then, the chemical composition is analysed with spectrometry emission of plasma and scanning electronic microscopy. Then the ceramics are produced. The base material is agglutinated with clay or kaolin. For this purpose, it was used a sintering processes and isothermal compacting in hot condition. Finally, the physical, chemical, mechanical and tribological properties of these new products are determined. Carbon, oxygen, sodium, magnesium, aluminium, manganese, silicon, potassium, phosphor, calcium, titanium, iron, molybdenum, silver and gold are in the chemical composition or ceramic analysed. Also these are heterogeneous mixture of clay and kaolin. The cyanide was eliminated. The results show that Vijaar has better wear resistances to the waste; this was demonstrated in tribology tests. They were not perforated with the abrasive particles. Also, they have high hardness and they can to support more loads in compression than Jaar and the Jaca. Consequently, they are less fragile and, therefore, they can tolerate bending stresses and bigger impact loading. (Author)

  6. Spectroscopic properties in Er3+-doped germanotellurite glasses and glass ceramics for mid-infrared laser materials (United States)

    Kang, Shiliang; Xiao, Xiudi; Pan, Qiwen; Chen, Dongdan; Qiu, Jianrong; Dong, Guoping


    Transparent Er3+-doped germanotellurite glass ceramics (GCs) with variable Te/Ge ratio were prepared by controllable heat-treated process. X-ray diffraction (XRD) and transmission electron microscope (TEM) confirmed the formation of nanocrystals in glass matrix. Raman spectra were used to investigate the evolution of glass structure and photon energy. Fourier transform infrared (FTIR) spectra were introduced to characterize the change of hydroxyl group (OH‑) content. Enhanced 2.7 μm emission was achieved from Er3+-doped GCs upon excitation with a 980 nm laser diode (LD), and the influence of GeO2 concentration and heat-treated temperature on the spectroscopic properties were also discussed in detail. It is found that the present Er3+-doped GC possesses large stimulated emission cross section at around 2.7 μm (0.85 × 10‑20 cm2). The advantageous spectroscopic characteristics suggest that the obtained GC may be a promising material for mid-infrared fiber lasers.

  7. Spectroscopic properties in Er3+-doped germanotellurite glasses and glass ceramics for mid-infrared laser materials (United States)

    Kang, Shiliang; Xiao, Xiudi; Pan, Qiwen; Chen, Dongdan; Qiu, Jianrong; Dong, Guoping


    Transparent Er3+-doped germanotellurite glass ceramics (GCs) with variable Te/Ge ratio were prepared by controllable heat-treated process. X-ray diffraction (XRD) and transmission electron microscope (TEM) confirmed the formation of nanocrystals in glass matrix. Raman spectra were used to investigate the evolution of glass structure and photon energy. Fourier transform infrared (FTIR) spectra were introduced to characterize the change of hydroxyl group (OH−) content. Enhanced 2.7 μm emission was achieved from Er3+-doped GCs upon excitation with a 980 nm laser diode (LD), and the influence of GeO2 concentration and heat-treated temperature on the spectroscopic properties were also discussed in detail. It is found that the present Er3+-doped GC possesses large stimulated emission cross section at around 2.7 μm (0.85 × 10−20 cm2). The advantageous spectroscopic characteristics suggest that the obtained GC may be a promising material for mid-infrared fiber lasers. PMID:28266570


    Directory of Open Access Journals (Sweden)

    Eva Vaulina Yulistia Delsy


    Full Text Available Waste is produced from various industrial activities. FeCl3 used in this study as an addition to the material quality in synthesis of ceramic rooftile from Kalijaran village clay, Purbalingga. Etching industrial waste FeCl3 contacted with clay. Waste being varied waste as diluted and undiluted while clay grain size varied as 60, 80, 100, 140, and 230 mesh. Both clay and waste are contacted at 30-100 minutes. The results showed that the optimum of time and grain size variation is clay with 80 mesh grain size within 70 minutes. While physical properties of the rooftile contained Fe meet all ISO standards and are known to tile, the best quality is to use clay that has been in contact with the waste that is created 1000 times dilution. The stripping test of Fe (III by rain water and sea water showed that the average rate of Fe-striped of the tile body that is made with soaked with diluted waste are 0.068 ppm/day and 0.055 ppm/day while for tile bodies soaked with waste is not diluted are 0.0722 ppm/day and 0.0560 ppm/day.

  9. Extended defects in insulating MgAl{sub 2}O{sub 4} ceramic materials studied by PALS methods

    Energy Technology Data Exchange (ETDEWEB)

    Klym, H; Ingram, A; Shpotyuk, O; Filipecki, J; Hadzaman, I, E-mail:, E-mail:


    Extended positron-trapping defects in technological modified insulating nanoporous MgAl{sub 2}O{sub 4} ceramics are characterized by positron annihilation lifetime spectroscopy. The results are achieved using three-component fitting procedure with arbitrary lifetimes applied to treatment of measured spectra. Within this approach, the first component in the lifetime spectra reflects microstructure specificity of the spinel structure, the second component responsible to extended defects near intergranual boundaries and the third component correspond to ortho-positronium 'pick-off' decaying in nanopores of ceramics. It is shown that in ceramics of different technological modifications the same type of positron traps prevails.

  10. Metals and ceramics division materials science program. Aunnual progress report for period ending June 30, 1979

    Energy Technology Data Exchange (ETDEWEB)

    McHargue, C.J.


    Progress is reported concerning theoretical studies of metals and alloys, deformation and mechanical properties, physical properties and transport phenomena, radiation effects, and engineering materials. During this period emphasis was shifted from support of nuclear technologies to support of nonnuclear energy systems. (FS)

  11. Sol-gel derived ceramics



    The synthesis of ceramic raw materials has become an important factor in ceramic technologies. The increasing demands to the performance of ceramic compounds has caused increased activities for the preparation of tailor-made raw materials. Amongst a variety of new syntheses like flame pyrolysis, reactive spray drying, plasma or laser assisted techniques, the sol-gel process plays an important and increasing role. The process describes the building up of an inorganic (in general an oxide) netw...

  12. Tailored Ceramics for Laser Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hollingsworth, Joel [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)


    Transparent ceramics match or exceed the performance of single-crystal materials in laser applications, with a more-robust fabrication process. Controlling the distribution of optical dopants in transparent ceramics would allow qualitative improvements in amplifier slab design by allowing gain and loss to be varied within the material. My work aims to achieve a controlled pattern or gradient of dopant prior to sintering, in order to produce tailored ceramics.

  13. Study of the raw materials used in the manufacture of ceramics in Fran Ali (Oued Laou, Marruecos); Estudio de materiales usados en la fabricacion de las ceramicas de Fran Ali (Oued Laou, Marruecos)

    Energy Technology Data Exchange (ETDEWEB)

    Barrios Neira, J.; Martin de la Cruz, J. C.; Montealegre Contreras, L.


    The thermal behaviour, mineralogy, texture and micro-structure of the original rocks used as raw materials in the manufacture of ceramics of the potter community in Fran Ali (Oued Laou, Tetouan, Morocco) were studied. The original rocks of the alteration deposit are metapelites and altered philites from the Units Malaguide-Gomaride in the Baetic-Rifian mountain system. The techniques used by local potters and the water used to prepare the ceramic bodies were also studied. Original rocks are metapelites or filadios and raw materials belong to levels caused by exogenous or supergene alteration (quartz-illite and chlorite type clays). The ceramics studied by microscopy exhibit anisotropy. (Author) 15 refs.

  14. Passive Vibration Damping Materials: Piezoelectric Ceramic Composites for Vibration Damping Applications (United States)


    Augmentation Awards for Science and Engineering Research Training) support, a student has been looking into the effects of additives and the...with some material deformation, which is not physicall ,. tional references to other pertinent work. The following para- ble. This analysis used a non...and the National Science Founuation cluding small, 1r-mm diam, PZT tubes) have been reported in the literature[1"-41 No fine-scale resistively




    [EN] The world-wide cementindustry is seeking experimentalavenues that wi// lead to cementproduction that is less energy-intensive/ less damaging to the surrounding environment and less prolific in GHGemissions. In Spain andEurope in general, this approach is who//y consistent with the concept of sustainability and compliance with the Kyoto Protocol. The use ofdifferent kinds of industrial waste and by-products as alternative materials in cement manufacture has proved to ...

  16. Characterization of Mechanical Damage Mechanisms in Ceramic and Polymeric Matrix Composite Materials (United States)


    whole or in part is permitted for any purpose of the United Sates Government SOUTHWEST RESEARCH INSTITUTE SAN ANTONIO HOUSTON DETROIT WASH INGTO1N...materials. Specimen Design Cylindrical specimens 1.2 cm long x 0.6 cm diameter, with a slightly reduced midsection (Figure 1), were machined from sample...flow region, the pressure-induced changes in overall inelastic deformation will greatly dominate any changes in the virtually microplastic flow

  17. Testing of ceramic filter materials at the PCFB test facility; Keraamisten suodinmateriaalien testaus PCFB-koelaitoksessa

    Energy Technology Data Exchange (ETDEWEB)

    Kuivalainen, R.; Eriksson, T.; Lehtonen, P.; Tiensuu, J. [Foster Wheeler Energia Oy, Karhula (Finland)


    Pressurized Circulating Fluidized Bed (PCFB) combustion technology has been developed in Karhula, Finland since 1986. In 1989, a 10 MW PCFB test facility was constructed. The test facility has been used for performance testing with different coal types through the years 1990-1994 for obtaining data for design and commercialization of the high-efficiency low-emission PCFB combustion technology. The main objective of the project Y53 was to evaluate advanced candle filter materials for the Hot Gas Clean-up Unit (HGCU) to be used in a commercial PCFB Demonstration Project. To achieve this goal, the selected candle materials were exposed to actual high temperature, high pressure coal combustion flue gases for a period of 1000-1500 h during the PCFB test runs. The test runs were carried out in three test segments in Foster Wheeler`s PCFB test facility at the Karhula R and D Center. An extensive inspection and sampling program was carried out after the second test segment. Selected sample candles were analyzed by the filter supplier and the preliminary results were encouraging. The material strength had decreased only within expected range. Slight elongation of the silicon carbide candles was observed, but at this phase the elongation can not be addressed to creep, unlike in the candles tested in 1993-94. The third and last test segment was completed successfully in October 1996. The filter system was inspected and several sample candles were selected for material characterization. The results will be available in February - March 1997. (orig.)

  18. Strength degradation and failure limits of dense and porous ceramic membrane materials

    DEFF Research Database (Denmark)

    Pećanac, G.; Foghmoes, Søren Preben Vagn; Lipińska-Chwałek, M.;


    Thin dense membrane layers, mechanically supported by porous substrates, are considered as the most efficient designs for oxygen supply units used in Oxy-fuel processes and membrane reactors. Based on the favorable permeation properties and chemical stability, several materials were suggested...... as promising membrane and substrate materials: Ba0.5Sr0.5Co0.8Fe0.2O3−δ, La0.6−xSr0.4Co0.2Fe0.8O3−δ (x=0, 0.02) and Ce0.9Gd0.1O1.95−δ. Although membranes operate at elevated temperatures, the ends of tubes in certain three-end concepts remain almost at room temperature. The current work concentrates...... on the failure potential of these membrane parts, where in a complex device also the highest residual stresses should arise due to differences in thermal expansion. In particular, sensitivity of the materials to subcritical crack growth was assessed since the long-term reliability of the component does not only...

  19. Complex permittivity measurements and mixing laws of ceramic materials and application to microwave processing (United States)

    Gershon, David Louis

    . Interestingly, the imaginary part of the complex permittivity of alumina/silicon carbide did depend on heating method. The electrostatic simulations were found to be of limited value in predicting the permittivity when there is a lack of data of the volume fraction or permittivity of minor constituents, which contribute significantly to the overall effective permittivity. Several dielectric measurement techniques were specifically developed for this research. A stainless steel open-ended coaxial probe accurately measured the complex permittivity of solid dielectric materials up to 1000C and over a broad frequency range of 0.3 to 6 GHz. The probe's insensitivity to low loss materials constrained accurate dielectric measurements of materials with a loss tangent greater than 0.05. A nondestructive resonant cavity was developed to measure the dielectric properties of low loss materials with variable dimensions.

  20. Effects of sintering processes on mechanical properties and microstructure of TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material

    Energy Technology Data Exchange (ETDEWEB)

    Zou Bin, E-mail: [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China) and Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Huang Chuanzhen; Song Jinpeng; Liu Ziye; Liu Lin; Zhao Yan [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture (Shandong University), Ministry of Education (China)


    Highlights: Black-Right-Pointing-Pointer TiB{sub 2}-TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. Black-Right-Pointing-Pointer The properties of material depended mainly on the holding stages and duration. Black-Right-Pointing-Pointer SP1 process was involved with the multiple holding stages and longer duration. Black-Right-Pointing-Pointer SP1 process led to many pores, and coarsening and brittle rupture of grains. Black-Right-Pointing-Pointer Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB{sub 2}-TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB{sub 2}-TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB{sub 2} and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB{sub 2}-TiC + 8 wt% nano-Ni ceramic. TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m{sup 1/2} and 22.54 GPa

  1. Copper-containing ceramic precursor synthesis: Solid-state transformations and materials technology (United States)

    Hepp, Aloysius F.; Eckles, William E.; Duraj, Stan A.; Andras, Maria T.; Fanwick, Phillip E.; Richman, Robert M.; Sabat, Michael L.; Power, Michael B.; Gordon, Edward M.; Barron, Andrew


    Three copper systems with relevance to materials technology are discussed. In the first, a CuS precursor, Cu4S1O (4-methylpyridine)(sub 4)- (4-MePy), was prepared by three routes: reaction of Cu2S, reaction of CuBr-SMe2, and oxidation of copper powder with excess sulfur in 4-methylpyridine by sulfur. In the second, copper powder was found to react with excess thiourea (H2NC(S)NH2) in 4-methylpyridine to produce thiocyanate (NCS(-)) complexes. Three isolated and characterized compounds are: Cu(NCS)(4-MePy)(sub 2), a polymer, (4-MePy-H)(Cu(NCS)(sub 3)(4-MePy)(sub 2)), a salt, and t-Cu(NCS)(sub 2)(4-MePy)(sub 4). Finally, an attempt to produce a mixed-metal sulfide precursor of Cu and Ga in N-methylimidazole (N-MeIm) resulted in the synthesis of a Cu-containing polymer, Cu(SO4)(N-MeIm). The structures are presented; the chemistry will be briefly discussed in the context of preparation and processing of copper-containing materials for aerospace applications.

  2. Clay raw materials from the Triassic Red Beds (Northern JaéUy Spain for making ceramic construction materials

    Directory of Open Access Journals (Sweden)

    Vázquez, M.


    Full Text Available The suitability of Triassic Red Beds from northern Jaén in the production of structural clay products has been evaluated. These materials have high phyllosilicate contents (36-69%, although some samples are enriched in quartz (<8-54% and feldspars (<5-2I%. Dolomite (<5-20% and calcite (< 7% are present. Illite is the main phyllosilicate (96-74%, kaolinite values are rather low (<17% and chlorite is present in low content (<14%. The studied samples have high silica (39.2-74.8% and alumina (6.9-18.3% content. K4ost of the samples have low CaO and MgO concentrations (<6%. <2 pm (64-36% and 2-20 pm (68-36% are the predominant grain size fraction of the studied samples. Low plasticity for extrusion process of the Triassic Red Beds is not appropriated for making bricks and roofing tiles by themselves. However, water absorption and linear shrinkage values are often suitable for manufacturing bricks. A small number of samples are appropriated for making roofing tiles, due to the its high firing shrinkage. Mixing of these materials with different proportions of complementary raw materials would allow to make porous bodies.

    En este trabajo se ha evaluado el uso de las Capas Rojas Triásicas de la Cobertera Tabular del Macizo Ibérico del norte de la provincia de Jaén para elaborar materiales cerámicos. Estos materiales tienen altos contenidos en filosilicatos (36-69%, aunque algunas muestras son ricas en cuarzo (hasta 54% y feldespatos (hasta 21%. Los carbonatos presentes en las muestras son dolomita (<5-20% y calcita (<7%. La illita es el principal filosilicato (96-74%, mientras que la caolinita y la clorita están presentes en bajos contenidos (< 17%. Las muestras estudiadas tienen altos contenidos en sílice (39,2-74,8% y alúmina (6,9-18,3%. La mayoría de estas arcillas tienen bajas concentraciones de CaO y MgO (<6%. Las fracciones granulométricas predominantes son la< 2 pm (64-36% y la situada entre 2 y 20 pm (68-36%. La baja plasticidad

  3. 高分子材料在陶瓷砖及其相关产品中的应用及进展%The advances and applications of high polymer material used in ceramic tile and related product

    Institute of Scientific and Technical Information of China (English)



    随着新型瓷砖的发展,高分子材料在陶瓷砖中的应用越来越广泛。本文介绍了高分子材料在陶瓷砖及其相关产品中的应用,并展望了高分子材料在新型陶瓷砖中的应用发展前景。%With the development of new ceramic tile, the application of polymer materials used in ceramic tile more and more widely. This paper introduced the application of high polymer materials used in ceramic tile and related products, and prospected the development prospect of polymer materials used in new ceramic tile.

  4. Contribution to the determination of the expanding properties of ceramic raw materials

    Directory of Open Access Journals (Sweden)

    Lehmann, Hans


    Full Text Available Not availableLa creciente necesidad de áridos de poco peso ha conducido a la búsqueda de materias primas adecuadas y a métodos de enjuiciamiento de su idoneidad. En este trabajo se describen métodos de investigación y procedimientos de laboratorio que permiten hacer una investigación sistemática del comportamiento a la fusión y expansión de las materias primas cerámicas. Mediciones de acuerdo con estos procedimientos han dado como resultado que, sin modificar la composición material, las medidas de preparación y la técnica de procedimientos solas influyen notoriamente sobre la capacidad de expansión.

  5. Full-mouth rehabilitation with monolithic CAD/CAM-fabricated hybrid and all-ceramic materials: A case report and 3-year follow up. (United States)

    Selz, Christian F; Vuck, Alexander; Guess, Petra C


    Esthetic full-mouth rehabilitation represents a great challenge for clinicians and dental technicians. Computer-aided design/ computer-assisted manufacture (CAD/CAM) technology and novel ceramic materials in combination with adhesive cementation provide a reliable, predictable, and economic workflow. Polychromatic feldspathic CAD/CAM ceramics that are specifically designed for anterior indications result in superior esthetics, whereas novel CAD/CAM hybrid ceramics provide sufficient fracture resistance and adsorption of the occlusal load in posterior areas. Screw-retained monolithic CAD/CAM lithium disilicate crowns (ie, hybrid abutment crowns) represent a reliable and time- and cost-efficient prosthetic implant solution. This case report details a CAD/CAM approach to the full-arch rehabilitation of a 65-year-old patient with toothand implant-supported restorations and provides an overview of the applied CAD/CAM materials and the utilized chairside intraoral scanner. The esthetics, functional occlusion, and gingival and peri-implant tissues remained stable over a follow-up period of 3 years. No signs of fractures within the restorations were observed.

  6. Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

    Directory of Open Access Journals (Sweden)

    Roberto Orrù


    Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

  7. III Advanced Ceramics and Applications Conference

    CERN Document Server

    Gadow, Rainer; Mitic, Vojislav; Obradovic, Nina


    This is the Proceedings of III Advanced Ceramics and Applications conference, held in Belgrade, Serbia in 2014. It contains 25 papers on various subjects regarding preparation, characterization and application of advanced ceramic materials.

  8. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC2N Ceramic

    Directory of Open Access Journals (Sweden)

    Gabriela Mera


    Full Text Available Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C in a multianvil apparatus from a polymer derived t-BC1.97N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond-like c-BC2N compound, could not be unambiguously confirmed.

  9. On Ceramics. (United States)

    School Arts, 1982


    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  10. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert


    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  11. The application of composite ceramic materials market development is the subject of future new%复合陶瓷的应用发展是未来新材料市场的主题

    Institute of Scientific and Technical Information of China (English)



    Ceramic matrix composites is not a traditional ceramics, it is a ceramic fiber matrix with a variety of a class of composite materials. Its main base glass ceramics, alumina, silicon nitride, etc. , with high-temperature strength, high wear resistance, high corrosion resistance, low thermal expansion coefficient, good heat insulation properties and low density, etc. , but rich in resources, A wide range of applications. Ceramic matrix composites for a competition for the commanding heights of th plain e mt ernational market, analyzes the development of ceramic matrix composites attention to excharacteristics of the composite ceramic materials, ceramic matrix composite materials are introduced in the application areas, noting that the energy saving ceramic car Matrix structural composite accomplish much.%陶瓷基复合材料不是传统意义上的陶瓷,它是以陶瓷为基体与各种纤维复合的一类复合材料。其主要基体有玻璃陶瓷、氧化铝、氮化硅等,具有高温强度好、高耐磨性、高耐腐蚀性、低膨胀系数、隔热性好及低密度等特性,而且资源也比较丰富,有广泛的应用前景。针对陶瓷基复合材料成为争夺国际市场的制高点,分析了陶瓷基复合材料的研发受到重视,阐述了复合陶瓷材料的特点,介绍了陶瓷基复合材料的应用领域,同时指出了节能环保的车用陶瓷基结构复合材料大有作为。

  12. The application of composite ceramic materials market development is the subject of future new%复合陶瓷的应用发展是未来新材料市场的主题

    Institute of Scientific and Technical Information of China (English)



    Ceramic matrix composites is not a traditional ceramics, it is a ceramic fiber matrix with a variety of a class of composite materials. Its main base glass ceramics, alumina, silicon nitride, etc. , with high -temperature strength, high wear resistance, high corrosion resistance, low thermal expansion coefficient, good heat insulation properties and low density, etc. , but rich in resources, A wide range of applications. Ceramic matrix composites for a competition for the commanding heights of the international market, analyzes the development of ceramic matrix composites attention to explain the characteristics of the composite ceramic materials, ceramic matrix composite materials are introduced in the application areas, noting that the energy saving ceramic car Matrix structural composite accomplish much.%陶瓷基复合材料不是传统意义上的陶瓷,它是以陶瓷为基体与各种纤维复合的一类复合材料。其主要基体有玻璃陶瓷、氧化铝、氮化硅等,具有高温强度好、高耐磨性、高耐腐蚀性、低膨胀系数、隔热性好及低密度等特性,而且资源也比较丰富,有广泛的应用前景。针对陶瓷基复合材料成为争夺国际市场的制高点,分析了陶瓷基复合材料的研发受到重视,阐述了复合陶瓷材料的特点,介绍了陶瓷基复合材料的应用领域,同时指出了节能环保的车用陶瓷基结构复合材料大有作为。

  13. Impact of Material and Architecture Model Parameters on the Failure of Woven Ceramic Matrix Composites (CMCs) via the Multiscale Generalized Method of Cells (United States)

    Liu, Kuang C.; Arnold, Steven M.


    It is well known that failure of a material is a locally driven event. In the case of ceramic matrix composites (CMCs), significant variations in the microstructure of the composite exist and their significance on both deformation and life response need to be assessed. Examples of these variations include changes in the fiber tow shape, tow shifting/nesting and voids within and between tows. In the present work, the effects of many of these architectural parameters and material scatter of woven ceramic composite properties at the macroscale (woven RUC) will be studied to assess their sensitivity. The recently developed Multiscale Generalized Method of Cells methodology is used to determine the overall deformation response, proportional elastic limit (first matrix cracking), and failure under tensile loading conditions. The macroscale responses investigated illustrate the effect of architectural and material parameters on a single RUC representing a five harness satin weave fabric. Results shows that the most critical architectural parameter is weave void shape and content with other parameters being less in severity. Variation of the matrix material properties was also studied to illustrate the influence of the material variability on the overall features of the composite stress-strain response.

  14. Study on the crystallization behaviour and thermal stability of glass-ceramics used as solid oxide fuel cell-sealing materials (United States)

    Gödeke, Dieter; Dahlmann, Ulf

    Glass ceramics are commonly used as sealing materials for planar solid oxide fuel cells (SOFCs). The major requirements of stack and module builders for these materials are the stability of the coefficient of thermal expansion (CTE), excellent bonding (sticking) behaviour and the absence of volatile ingredients, which can lead to changes of the material properties and the sealing ability. SCHOTT Electronic Packaging has developed special glasses and glass-ceramics for various solid oxide fuel cell designs and operating temperatures. The glass compositions are based on the system MgO-Al 2O 3-BaO-SiO 2-B 2O 3. In this study the evaluation of the developed materials was done by high temperature aging tests for up to 1000 h, high temperature XRD-studies and Rietveld calculations, combined with scanning-electron microscope analysis. Samples of these aged samples were chemically analysed by XRD and wet chemical methods. Results show that after thermal aging of the glasses barium silicates accompanied by barium-magnesium silicates are the major crystalline phases of the glasses. The crystal phases remain stable during high temperature aging tests, indicating a low driving force of material change. The experimental results are compared to phase diagrams by phenomenological and thermochemical considerations.

  15. Phase analysis and dielectric properties of ceramics in PbO–MgO–ZnO–Nb2O5 system: A comparative study of materials obtained by ceramic and molten salt synthesis routes

    Indian Academy of Sciences (India)

    M Thirumal; A K Ganguli


    Compositions of the type 3PbO–MgO/ZnO–Nb2O5 were synthesized by the ceramic route at 1000°C and sintered at 1200°C. Powder X-ray diffraction studies of the 1000°C heated products show the presence of the cubic pyrochlore and the columbite (Mg/ZnNb2O6) type phase in the ratio of 3 : 1 for all possible combinations of MgO and ZnO. Further heating at 1200°C led to a decrease in the cubic pyrochlore phase and an increase in the columbite phase by around 10%. Compacted pellets sintered further showed the appearance of the perovskite phase. Similar compositions synthesized using the KCl–NaCl molten salt method at 900°C for 6 h gave a significant amount of the cubic perovskite related phase of the type Pb(Mg/Zn)1/3Nb2/3O3 for all compositions containing MgO. The amount of the perovskite phase was nearly 55% for the Mg rich compositions and decreased with increase in Zn content, the pure Zn composition yielding mainly the cubic pyrochlore phase. On sintering these phases at 1000°C the perovskite phase content decreased. The dielectric constant of the composite materials formed by the ceramic route was in the region of 14 to 20 and varied little with frequency. The composites obtained by the molten salt method, however, showed much larger dielectric constants in the region 40–150 at 500 kHz for various compositions. The dielectric loss tangent of these composites were lower by an order (0.005–0.03 at 500 kHz) compared to the ceramic route.

  16. [Key points in anterior esthetic restorations with all ceramic]. (United States)

    Luo, Xiaoping; Qian, Dongdong; Yuan, Yu; Meng, Xiangfeng


    This paper introduced the key points in fabricating anterior esthetic restorations with all ceramic materials, including pre-operative smile design, standard tooth preparation, provisional restoration fabrication, all ceramic materials selection, all ceramic restoration bonding, ceramic crack and fracture prevention. And then, the authors summarized and reviewed the clinical common problems in anterior esthetic restorations.

  17. Performance of Ceramics in Severe Environments (United States)

    Jacobson, Nathan S.; Fox, Dennis S.; Smialek, James L.; Deliacorte, Christopher; Lee, Kang N.


    Ceramics are generally stable to higher temperatures than most metals and alloys. Thus the development of high temperature structural ceramics has been an area of active research for many years. While the dream of a ceramic heat engine still faces many challenges, niche markets are developing for these materials at high temperatures. In these applications, ceramics are exposed not only to high temperatures but also aggressive gases and deposits. In this chapter we review the response of ceramic materials to these environments. We discuss corrosion mechanisms, the relative importance of a particular corrodent, and, where available, corrosion rates. Most of the available corrosion information is on silicon carbide (SIC) and silicon nitride (Si3N4) monolithic ceramics. These materials form a stable film of silica (SO2) in an oxidizing environment. We begin with a discussion of oxidation of these materials and proceed to the effects of other corrodents such as water vapor and salt deposits. We also discuss oxidation and corrosion of other ceramics: precurser derived ceramics, ceramic matrix composites (CMCs), ceramics which form oxide scales other than silica, and oxide ceramics. Many of the corrosion issues discussed can be mitigated with refractory oxide coatings and we discuss the current status of this active area of research. Ultimately, the concern of corrosion is loss of load bearing capability. We discuss the effects of corrosive environments on the strength of ceramics, both monolithic and composite. We conclude with a discussion of high temperature wear of ceramics, another important form of degradation at high temperatures.

  18. High pressure ceramic joint (United States)

    Ward, Michael E.; Harkins, Bruce D.


    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present joint when used with recuperators increases the use of ceramic components which do not react to highly corrosive gases. Thus, the present joint used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present joint is comprised of a first ceramic member, a second ceramic member, a mechanical locking device having a groove defined in one of the first ceramic member and the second ceramic member. The joint and the mechanical locking device is further comprised of a refractory material disposed in the groove and contacting the first ceramic member and the second ceramic member. The present joint mechanically provides a high strength load bearing joint having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  19. Stabilization of nickel by aluminum- and iron-rich ceramic materials: Reaction pathways and product leaching behavior (United States)

    Shih, Kaimin

    The feasibility of stabilizing nickel-laden sludge with commonly available ceramic precursors was investigated. Nickel aluminate spinel (NiAl2O 4) was the immobilization phase produced when NiO was sintered with aluminum-rich precursors, including gamma-Al2O3, corundum, kaolinite and mullite. Analogously, nickel ferrite spinel (NiFe2O 4) was the stable phase produced by firing NiO with hematite, as an iron-rich precursor. By using gamma-Al2O3 as the precursor, the NiAl2O4 formation mechanism was a reaction between NiO and gamma-Al2O3 at lower temperatures (990°C), while the reaction was between NiO and corundum at higher temperatures. When sintering NiO with kaolinite, nickel can be efficiently incorporated in NiAl2O4 by two mechanisms: (i) a low temperature reaction with a defect spinel, and (ii) a high temperature reaction with mullite. Nickel-incorporation efficiency was quantitatively estimated by powder X-ray Diffraction (XRD) analysis. With 3-hours sintering, NiFe2O 4 (trevorite) formation took place above 600°C with more than 95% nickel incorporation efficiency achieved above 1000°C; while NiAl 2O4 crystallized above 1000°C with an efficiency >90% above 1250°C. In using kaolinite and mullite as precursors, nickel is not incorporated in any silicon-containing phase. The kinetic factors responsible for nickel incorporation efficiency from different precursors were revealed through investigation of product microstructures. Moreover, four raw material mixing procedures were compared, with the ball-milled slurries demonstrating the highest nickel incorporation efficiency. Prolonged leach tests of NiO, NiAl2O4, NiFe 2O4 and sintered kaolinite + NiO samples were carried out using the TCLP extraction fluids #1 and #2 to evaluate the durability of sintered products. Over longer leaching periods, spinel proved superior to NiO for immobilization of nickel, although NiFe2O4 appears slightly more leachable than NiAl2O4. With TCLP extraction fluid #1 (pH 4.9), the

  20. A study of the influence of the method of shaping ceramic materials prepared with waste as one of their properties; Estudio de la influencia del metodo de moldeo de materiales ceramicos elaborados a partir de residuos en sus propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Cotes, M. T.; Martinez, C.; Iglesias, F. J.; Corpas, F. A.


    The properties of ceramic materials are intimately related to a variety of factors, among them shaping procedure and sintering time. These factors condition the microstructure and properties of the materials developed. Our study has formed materials from clays commonly used in the area of Bailen (Jaen) and sludge proceeding from the wastewater treatment plant. We shaped the materials through pressing and extrusion, the techniques most widely used in the ceramics industry in this region. Our goal is to determine which technique is the most appropriate by studying properties of interest, highlighting the thermal conductivity, such as compressive strength, water absorption, water suction, absolute and apparent density, among others. (Author)

  1. In-situ fabricated TiB2 particle-whisker synergistically toughened Ti(C, N)-based ceramic cutting tool material (United States)

    Liu, Hanlian; Shi, Qiang; Huang, Chuanzhen; Zou, Bin; Xu, Liang; Wang, Jun


    The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers. However, the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration; although a new in-situ two-step sintering process can solve the above problems to some extent, yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process. In this paper, an in-situ one-step synthesis technology is proposed, which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace. A kind of Ti(C, N)-based ceramic cutting tool material synergistically toughened by TiB2 particles and whiskers is fabricated with this new process. The phase compositions, relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The composite which is sintered under a pressure of 32 MPa at a temperature of 1700°C in vacuum holding for 60 min can get the optimal mechanical properties. Its flexural strength, fracture toughness and Vickers hardness are 540 MPa, 7.81 MPa · m1/2 and 20.42 GPa, respectively. The composite has relatively high density, and the in-situ synthesized TiB2 whiskers have good surface integrity, which is beneficial for the improvement of the fracture toughness. It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers, crack bridging by whiskers/particles and multi-scale particles synergistically toughening. This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

  2. In-situ Fabricated TiB2 Particle-whisker Synergistically Toughened Ti(C, N)-based Ceramic Cutting Tool Material

    Institute of Scientific and Technical Information of China (English)

    LIU Hanlian; SHI Qiang; HUANG Chuanzhen; ZOU Bin; XU Liang; WANG Jun


    The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers. However, the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration;although a new in-situ two-step sintering process can solve the above problems to some extent, yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process. In this paper, an in-situ one-step synthesis technology is proposed, which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace. A kind of Ti(C, N)-based ceramic cutting tool material synergistically toughened by TiB2 particles and whiskers is fabricated with this new process. The phase compositions, relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The composite which is sintered under a pressure of 32 MPa at a temperature of 1700℃ in vacuum holding for 60 min can get the optimal mechanical properties. Its flexural strength, fracture toughness and Vickers hardness are 540 MPa, 7.81 MPa•m1/2 and 20.42 GPa, respectively. The composite has relatively high density, and the in-situ synthesized TiB2 whiskers have good surface integrity, which is beneficial for the improvement of the fracture toughness. It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers, crack bridging by whiskers/particles and multi-scale particles synergistically toughening. This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

  3. Ceramics for High Power Lasers (United States)


    ICP-MS) on 25 elements ranging from transition metals, rare earths , alkali, alkaline earths and silicon on a set of selected YAG ceramics and...our knowledge of the origin of optical losses in ceramic laser host materials while initiating a program of research on 2-micron, thulium- doped fiber...During Year 1 of this program, we produced and characterized laser grade Nd:YAG and low optical loss Gd3+ doped YAG and Tm:YAG ceramics . Laser

  4. Characterization of ceramic masses using raw material of Para, Brazil: kaolin in natura; Caracterizaco de massas ceramicas utilizando materia--prima do Para: caulim in natura

    Energy Technology Data Exchange (ETDEWEB)

    Vida, T.A.; Facury Neto, E.; Rabelo, A.A. [Universidade Federal do Para (UFPA), Maraba, PA (Brazil). Fac. de Engenharia de Materiais


    The incorporation rejects to the mixtures has if shown viable in the reduction of the environmental liability and for the obtaining of a better quality of the ceramic mass. In the present work, is tried to study the potentiality of the use of ceramic formulations with the addition of kaolin in natura to the clays. Formulations with two clays of the area of the municipal district of Maraba with addition of up to 60% in kaolin weight were prepared and characterized. For the determination of the physical and mechanical properties proof bodies were made by prensagem uniaxial and later burned in temperature from 900 to 1200 deg C with landing of 3 hours. The raw materials were characterized through diffraction of rays X (DRX) and thermogravimetric analysis. The proof bodies prepared were used for determination of the lineal retraction (RL), absorption of water, apparent porosity, apparent density, loss to the fire and rupture module the flexing. The results were satisfactory for the smallest kaolin tenors in the ceramic mass, and the mass with 20% presented rupture module elevated, in the temperature of 1200 deg C. (author)

  5. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.


    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  6. Research Progress in Ceramic- Matrix Composite Materials%陶瓷基复合材料的研究进展

    Institute of Scientific and Technical Information of China (English)

    王群; 刘欣; 李家科; 黄耀元; 周生娣


    综述了陶瓷基复合材料(ceramic matrix composite,CMC)的研究现状,对复合材料的补强增韧机理、界面、制备工艺作了较全面的介绍,并对CMC的未来发展进行了展望.

  7. Development and characterization of Textron continuous fiber ceramic composite hot gas filter materials. Final report, September 30, 1994--October 31, 1997

    Energy Technology Data Exchange (ETDEWEB)

    DiPietro, S.G.; Alvin, M.A.


    Uncertainties about the long-term ability of monolithic ceramics to survive in the IGCC or PFBC hot gas filter environment led DOE/METC to consider the merits of using continuous fiber reinforced ceramic composites (CFCCs) as potential next-generation high temperature filter elements. This seems to be a logical strategy to pursue in light of the fact that properly-engineered CFCC materials have shown much-improved damage tolerance and thermal shock behavior as compared to existing monolithic ceramic materials. Textron`s Advanced Hot Gas Filter Development Program was intended to be a two year, two phase program which transitioned developmental materials R and D into prototype filter element fabrication. The first phase was to demonstrate the technical feasibility of fabricating CFCC hot gas filter elements which could meet the pressure drop specifications of less than ten inches of water (iwg) at a face velocity of ten feet per minute (fpm), while showing sufficient integrity to survive normal mechanical loads and adequate environmental resistance to steam/alkali corrosion conditions at a temperature of approximately 870 C (1600 F). The primary objective of the second phase of the program was to scale up fabrication methods developed in Phase 1 to produce full-scale CFCC candle filters for validation testing. Textron encountered significant process-related and technical difficulties in merely meeting the program permeability specifications, and much effort was expended in showing that this could indeed be achieved. Thus, by the time the Phase 1 program was completed, expenditure of program funds precluded continuing on with Phase 2, and Textron elected to terminate their program after Phase 1. This allowed Textron to be able to focus technical and commercialization efforts on their largely successful DOE CFCC Program.

  8. Use of the Materials Genome Initiative (MGI approach in the design of improved-performance fiber-reinforced SiC/SiC ceramic-matrix composites (CMCs

    Directory of Open Access Journals (Sweden)

    Jennifer S. Snipes


    Full Text Available New materials are traditionally developed using costly and time-consuming trial-and-error experimental efforts. This is followed by an even lengthier material-certification process. Consequently, it takes 10 to 20 years before a newly-discovered material is commercially employed. An alternative approach to the development of new materials is the so-called materials-by-design approach within which a material is treated as a complex hierarchical system, and its design and optimization is carried out by employing computer-aided engineering analyses, predictive tools and available material databases. In the present work, the materials-by-design approach is utilized to design a grade of fiber-reinforced (FR SiC/SiC ceramic matrix composites (CMCs, the type of materials which are currently being used in stationary components, and are considered for use in rotating components, of the hot sections of gas-turbine engines. Towards that end, a number of mathematical functions and numerical models are developed which relate CMC constituents’ (fibers, fiber coating and matrix microstructure and their properties to the properties and performance of the CMC as a whole. To validate the newly-developed materials-by-design approach, comparisons are made between experimentally measured and computationally predicted selected CMC mechanical properties. Then an optimization procedure is employed to determine the chemical makeup and processing routes for the CMC constituents so that the selected mechanical properties of the CMCs are increased to a preset target level.

  9. Lower energy costs in the ceramics industry - via ceramic fibers

    Energy Technology Data Exchange (ETDEWEB)

    Zander, H.P.


    Ceramic fibres, due to their high thermal and chemical resistance, receive increasing attention as insulating material for industrial purposes. After a short characterisation, examples of furnace wall lining are given, and a tunnel-kiln car for baking of sanitation ceramics is investigated with a view to possibilities of supplementary insulation.


    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana


    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  11. Mineralogical and technology characterization of raw materials of clay used for ceramic blocks fabrication; Caracterizacao tecnologica e mineralogica da materia-prima utilizada na fabricacao de blocos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Campos, N.Q.; Tapajos, N.S., E-mail: [Instituto de Educacao, Ciencia e Tecnologia do Para (IFPA/LABEM), Belem, PA (Brazil). Lab. de Beneficiamento de Menerios


    In the state of Para, the red ceramic industry has several segments highly generators of jobs and a strong social appeal. With so many companies focused on this productive sector emerge, but many without any administration quality. Therefore, this study focused the technological and mineralogical characterization of the raw material used in the manufacture of ceramic blocks, by Ceramica Vermelha Company, located in the district of Inhangapi-PA. The raw material was obtained by the techniques of X-ray diffraction (XRD) to determine the present crystalline phases through an accurate and efficient procedure, where it was possible to identify the peaks relating to montmorillonite, illite and kaolinite clay in the sample, and kaolinite and quartz in the sample laterite. Another important result was the absorption of water, with average satisfactory according to the standards. According to a sieve analysis, the laterite the sand fraction showed a greater extent compared to the other, while the clay silt exceeding 80% was found to be too plastic material. The resistance to compression, the results were below the required by the standard, suggesting more accurate test methods. (author)

  12. Effect of Ca–Al–Si–O common glass on dielectric properties of low-temperature co-fired ceramic materials with different fillers (United States)

    Park, Zee-hoon; Yeo, Dong-hun; Shin, Hyo-soon


    High-density integration in single component used for mobile communication is highly demanded with the miniaturization trend in multi-functional light-weighted mobile communication devices. Embedding passive components into multi-layered ceramic chips is also increasingly needed for high integrity. The need for high strength materials to be used in handheld devices has also increased. To this end, many attempts to join different low-temperature co-fired ceramics (LTCC) materials with different dielectric constants have been made, but failed with de-laminations or internal cracks mainly due to difference of thermal expansion coefficients. It is thought that this difference could be minimized with the use of common glass in different LTCC materials. In this study, several candidates of common glass were mixed with various fillers of LTCC to have various dielectric constants in the radio-frequency, and to minimize the mismatch in joining. Ca–Al–Si–O glass was mixed with 1.3MgO-TiO2, cordierite and CaTiO3. Mixtures were tape-cast and sintered to be compared with their micro-structures, dielectric properties and thermo-mechanical characteristics. When 1.3MgO-TiO2 with volumetric ratio of 30% was mixed with Ca–Al–Si–O glass, the measured dielectric constant was 7.9, the quality factor was 3708. With 45 volumetric percent of cordierite, the dielectric constant was 5 and the quality factor was 1052. PMID:26019606

  13. Application of Ceramic Material in Nuclear Fission Reactor%裂变核反应堆中的陶瓷材料应用概述

    Institute of Scientific and Technical Information of China (English)

    施涵; 谭寿洪


    This paper introduces the application of ceramic materials in the nuclear industry, including the nu- clear fuel, absorber and moderator as well as the structure material of first wall and tritium - breeding materials used in fusion reactors and discusses the basic characteristics, relevant capacities, irradiation effect and main manufacture process of each ceramic component so as to meet the increasing requirement due to the development of nuclear industry.%文章系统地介绍了陶瓷材料在核工业方面的主要应用,包括裂变堆中的核燃料、吸收棒吸收体和幔化剂,并着重阐述了各个材料的基本性质、相关性能、辐照效应和主要制备方法,以适应满足日益增长的核工业发展的需求

  14. Application and Prospective Analysis of Negative Ion Material in Ceramics%二次烧成调湿壁饰砖的配方工艺及市场应用

    Institute of Scientific and Technical Information of China (English)



    Application status, action mechanism and developing prospect of negative ion material in ceramics were reviewed in this paper. Meanwhile, this paper gave an outline of other applications of negative ion material. The focus was prospective analysis of negative ion material in ceramics applications from technology, production and market and some problems need to be solved were put forward. What's more, the promising development trend of negative ion ceramic materials was predicted.%本文介绍了作为保健功能装饰材料的调湿壁饰砖的坯釉配方组成及生产工艺流程,并介绍了其功能特点及市场应用前景。

  15. Dental ceramics: a current review. (United States)

    Lawson, Nathaniel C; Burgess, John O


    Ceramics are used for many dental applications and are characterized in various ways, including by their hardness, brittleness, thermal and electrical insulation, and biocompatibility. The ceramics most commonly used in dentistry are oxides, particularly silicon dioxide (SiO2), or silica; aluminum oxide (Al2O3), or alumina; and zirconium dioxide (ZrO2), or zirconia. This article reviews the microstructure of current dental ceramic materials and how it relates to their mechanical properties, clinical techniques, and optical properties. Typical ceramics currently in use are described, and their clinically relevant properties such as strength, fracture, polishability, and wear are compared. Cementation methods are also discussed.

  16. Preparation of Bauxite Ceramic Microsphere

    Institute of Scientific and Technical Information of China (English)

    CHENG Xiaosu; LIU Pingan; LI Xiuyan; SHUI Anze; ZENG Lingke


    Ceramic microspheres were prepared by using Chinese bauxite as raw materials through the centrifugal spray drying method. The control technology of microsphere size, degree of sphericity was researched. The ceramic microspheres were sintered by a double sintering process. The microstructure and composition of ceramic microsphere were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray energy spectroscopy. The results show that the degree of sphericity of the ceramic microsphere was good and the particle size was 10-100 μm. The XRD analysis reveals that the main crystalline phase of the ceramic microsphere was α- Al2O3 and mullite (3Al2O3·2SiO2). The product can be used as reinforced material for composite material, especially for antiskid and hard wearing aluminum alloy coating.

  17. Dense high temperature ceramic oxide superconductors (United States)

    Landingham, Richard L.


    Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

  18. Journal of the Chinese Ceramic Society

    Institute of Scientific and Technical Information of China (English)


    ISSN 2095-7645CN 10-1189/TQAims and Scope The Journal of the Chinese Ceramic Society is a premier archival journal devoted to publishing top quality original research that advances the fundamental and applied science of ceramic materials.Today’s ceramic science is an interdisciplinary field that has expanded beyond its

  19. Ceramics in nuclear waste management

    Energy Technology Data Exchange (ETDEWEB)

    Chikalla, T D; Mendel, J E [eds.


    Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

  20. Micromechanical Evaluation of Ceramic Matrix Composites (United States)


    Materials Sciences Corporation AD-A236 756 M.hM. 9 1 0513 IEIN HIfINU IIl- DTIC JUN 06 1991 MICROMECHANICAL EVALUATION OF S 0 CERAMIC MATRIX COMPOSITES C...Classification) \\() Micromechanical Evaluation of Ceramic Matrix Composites ) 12. PERSONAL AUTHOR(S) C-F. Yen, Z. Hashin, C. Laird, B.W. Rosen, Z. Wang 13a. TYPE...and strengthen the ceramic composites. In this task, various possibilities of crack propagation in unidirectional ceramic matrix composites under

  1. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)


    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  2. Annual Conference on Composites and Advanced Ceramic Materials, 13th, Cocoa Beach, FL, Jan. 15-18, 1989, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)


    The present conference on advanced ceramics discusses topics in matrix-infiltration and processing techniques, the failure analysis of monolithic ceramics, the processing of polycrystalline oxide-matrix ceramic composites, the processing and properties of monolithic ceramics, ceramic composite interface phenomena, and ceramic NDE and characterization. Attention is given to chemical vapor infiltration for composites, dense ceramics via controlled melt oxidation, supertough silicon nitride, the properties of pressureless-sintered alumina-matrix/30 vol pct SiC composites, and toughening in metal particulate/glass-ceramic composites. Also discussed are the joining of silicon nitride for heat-engine applications, nitridation mechanisms in silicon powder compacts, the synthesis and properties of ceramic fibers, a technique for interfacial bond strength measurement, the degradation of SiC whiskers at elevated temperatures, and the correlation of NDE and fractography in Si3N4.

  3. Material Characterization of Strontium Ferrite Powders for Producing Sintered Magnets by Ceramic Injection Molding (MagnetPIM)


    Dietmar Drummer; Susanne Messingschlager


    For this study, different strontium ferrite powders were mixed with a filling ratio of about 60 vol% in a binder system and formed into green compacts. During the process of injection molding, a magnetic field was generated in the tool via a magnetic coil, which enables magnetization and orientation of the ceramic particles. All powders were successfully processed by MagnetPIM. The investigations identified that it is impossible to extrapolate from the magnetic properties of a green compact t...

  4. Strengthening of oxidation resistant materials for gas turbine applications. [treatment of silicon ceramics for increased flexural strength and impact resistance (United States)

    Kirchner, H. P.


    Silicon nitride and silicon carbide ceramics were treated to form compressive surface layers. On the silicon carbide, quenching and thermal exposure treatments were used, and on the silicon nitride, quenching, carburizing, and a combination of quenching and carburizing were used. In some cases substantial improvements in impact resistance and/or flexural strength were observed. The presence of compressive surface stresses was demonstrated by slotted rod tests.



  6. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der


    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  7. Annual Conference on Composites and Advanced Ceramic Materials, 14th, Cocoa Beach, FL, Jan. 14-17, 1990, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)


    Attention is given to such topics as national goals in engineering ceramics, microstructural effects on the mechanical properties of monolithic ceramics, whisker-reinforced composites, and reaction-based processing. Processing-microstructure-property relations in fiber-reinforced ceramic matrix composites are also considered.

  8. Glass-Ceramic Material from the SiO2-Al2O3-CaO System Using Sugar-Cane Bagasse Ash (SCBA) (United States)

    Teixeira, S. R.; Romero, M.; Ma Rincón, J.; Magalhães, R. S.; Souza, A. E.; Santos, G. T. A.; Silva, R. A.


    Brazil is the world's largest producer of alcohol and sugar from sugarcane. Currently, sugarcane bagasse is burned in boilers to produce steam and electrical energy, producing a huge volume of ash. The major component of the ash is SiO2, and among the minor components there are some mineralizing agents or fluxing. Published works have shown the potential of transforming silicate-based residues into glass-ceramic products of great utility. This work reports the research results of SCBA use to produce glass-ceramics with wollastonite, rankinite and gehlenite as the major phases. These silicates have important applications as building industry materials, principally wollastonite, due to their special properties: high resistance to weathering, zero water absorption, and hardness among others. The glasses (frits) were prepared mixing ash, calcium carbonate and sodium or potassium carbonates as flux agents, in different concentrations. X-ray fluorescence was used to determine the chemical composition of the glasses and their crystallization was assessed by using thermal analysis (DTA/DSC/TGA) and X-ray diffraction. The crystallization kinetics was evaluated using the Kissinger method, giving activation energies ranging from 200 to 600 kJ/mol.

  9. Research Status of Dielectric Materials of Multilayer Ceramic Capacitor%多层陶瓷电容器(MLCC)介质材料的研究现状

    Institute of Scientific and Technical Information of China (English)



    综述了近年来国内外对多层陶瓷电容器介质材料的研究进展及发展趋势,主要介绍了符合人类社会可持续发展和陶瓷电容器的发展趋势的无铅高温化体系,包括(Bi0.5Na0.5)TiO3,BiScO3-BaTiO3及(K0.5Na0.5)NbO3体系.%Research progress and development trend of the dielectric materials of multilayer ceramic capacitor at home and abroad in recent years has been summed up, and lead-free high temperature system, including (Bi0.5Na0.5)TiO3, BiScO3-BaTiO3, and (K0.5Na0.5)NbO3 system, which accords with sustainable development of human society and the development trend of the ceramic capacitor is introduced.

  10. The Melting Point of Palladium Using Miniature Fixed Points of Different Ceramic Materials: Part II—Analysis of Melting Curves and Long-Term Investigation (United States)

    Edler, F.; Huang, K.


    Fifteen miniature fixed-point cells made of three different ceramic crucible materials (Al2O3, ZrO2, and Al2O3(86 %)+ZrO2(14 %)) were filled with pure palladium and used to calibrate type B thermocouples (Pt30 %Rh/Pt6 %Rh). A critical point by using miniature fixed points with small amounts of fixed-point material is the analysis of the melting curves, which are characterized by significant slopes during the melting process compared to flat melting plateaus obtainable using conventional fixed-point cells. The method of the extrapolated starting point temperature using straight line approximation of the melting plateau was applied to analyze the melting curves. This method allowed an unambiguous determination of an electromotive force (emf) assignable as melting temperature. The strict consideration of two constraints resulted in a unique, repeatable and objective method to determine the emf at the melting temperature within an uncertainty of about 0.1 μ V. The lifetime and long-term stability of the miniature fixed points was investigated by performing more than 100 melt/freeze cycles for each crucible of the different ceramic materials. No failure of the crucibles occurred indicating an excellent mechanical stability of the investigated miniature cells. The consequent limitation of heating rates to values below {± }3.5 K min^{-1} above 1100° C and the carefully and completely filled crucibles (the liquid palladium occupies the whole volume of the crucible) are the reasons for successfully preventing the crucibles from breaking. The thermal stability of the melting temperature of palladium was excellent when using the crucibles made of Al2O3(86 %)+ZrO2(14 %) and ZrO2. Emf drifts over the total duration of the long-term investigation were below a temperature equivalent of about 0.1 K-0.2 K.

  11. Synthesis of Nanocrystalline CaWO4 as Low-Temperature Co-fired Ceramic Material: Processing, Structural and Physical Properties (United States)

    Vidya, S.; Solomon, Sam; Thomas, J. K.


    Nanocrystalline scheelite CaWO4, a promising material for low-temperature co-fired ceramic (LTCC) applications, has been successfully synthesized through a single-step autoignition combustion route. Structural analysis of the sample was performed by powder x-ray diffraction (XRD), Fourier-transform infrared spectroscopy, and Raman spectroscopy. The XRD analysis revealed that the as-prepared sample was single phase with scheelite tetragonal structure. The basic optical properties and optical constants of the CaWO4 nanopowder were studied using ultraviolet (UV)-visible absorption spectroscopy, which showed that the material was a wide-bandgap semiconductor with bandgap of 4.7 eV at room temperature. The sample showed poor transmittance in the ultraviolet region but maximum transmission in the visible/near-infrared regions. The photoluminescence spectra recorded at different temperatures showed intense emission in the green region. The particle size estimated from transmission electron microscopy was 23 nm. The feasibility of CaWO4 for LTCC applications was studied from its sintering behavior. The sample was sintered at a relatively low temperature of 810°C to high density, without using any sintering aid. The surface morphology of the sintered sample was analyzed by scanning electron microscopy. The dielectric constant and loss factor of the sample measured at 5 MHz were found to be 10.50 and 1.56 × 10-3 at room temperature. The temperature coefficient of the dielectric constant was -88.71 ppm/°C. The experimental results obtained in this work demonstrate the potential of nano-CaWO4 as a low-temperature co-fired ceramic as well as an excellent luminescent material.

  12. Moessbauer spectroscopy and X-ray diffraction analyses of clayey samples used as ceramic sourcing materials, in Peru

    Energy Technology Data Exchange (ETDEWEB)

    Quille, Ruben, E-mail:; Bustamante, Angel [San Marcos National University, Laboratory of Ceramics and Nanomaterials, Faculty of Physical Sciences (Peru); Palomino, Ybar [National University of San Cristobal de Huamanga, Experimental Center of Ceramics (Peru)


    The ceramic industry is an important area of economic activity in the Ayacucho Region, in particular in the District of Quinua. As a consequence, there is a huge demand for clay to produce ceramic pastes in that region. This paper reports on results concerning the mineralogical characterization of four clayey samples, which were collected MAA and SPQA from the area Pampa de La Quinua with geographic coordinates 13 Degree-Sign 02 Prime 49 Double-Prime S 74 Degree-Sign 08 Prime 03 Double-Prime W, CE1M and CE2M from the Quinua locality 13 Degree-Sign 03 Prime 07 Double-Prime S 74 Degree-Sign 08 Prime 31 Double-Prime W, both in the District of Quinua, Province of Huamanga, Ayacucho, Peru. The chemical and mineralogical characterization of these samples was carried out with powder X-ray diffraction detecting quartz, albite, montmorillonite, kaolinite and glauconite mineral phases, Moessbauer spectroscopy detected iron in kaolinite, glauconite and montmorillonite minerals. Chemical analysis was performed through scanning electron microscopy and energy dispersive X-ray spectroscopy. Data obtained from the combination of these techniques provided relevant information about the morphology, chemical composition, and the mineralogy of samples.

  13. Mössbauer spectroscopy and X-ray diffraction analyses of clayey samples used as ceramic sourcing materials, in Peru (United States)

    Quille, Rubén; Bustamante, Ángel; Palomino, Ybar


    The ceramic industry is an important area of economic activity in the Ayacucho Region, in particular in the District of Quinua. As a consequence, there is a huge demand for clay to produce ceramic pastes in that region. This paper reports on results concerning the mineralogical characterization of four clayey samples, which were collected MAA and SPQA from the area Pampa de La Quinua with geographic coordinates 13° 02' 49″ S 74° 08' 03″ W, CE1M and CE2M from the Quinua locality 13° 03' 07″ S 74° 08' 31″ W, both in the District of Quinua, Province of Huamanga, Ayacucho, Peru. The chemical and mineralogical characterization of these samples was carried out with powder X-ray diffraction detecting quartz, albite, montmorillonite, kaolinite and glauconite mineral phases, Mössbauer spectroscopy detected iron in kaolinite, glauconite and montmorillonite minerals. Chemical analysis was performed through scanning electron microscopy and energy dispersive X-ray spectroscopy. Data obtained from the combination of these techniques provided relevant information about the morphology, chemical composition, and the mineralogy of samples.

  14. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.


    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  15. Development of ceramic materials based on zirconia-titania as biomaterial applications: synthesis and characterization; Desenvolvimento de materiais ceramicos a base de zirconia-titania para aplicacoes enquanto biomaterial: sintese e caracterizacao

    Energy Technology Data Exchange (ETDEWEB)

    Amorim, E.M.; Marchi, J., E-mail:, E-mail: [Universidade Federal do ABC (CCNH/UFABC), Santo Andre, SP (Brazil). Centro de Ciencias Naturais e Humanas; Lazar, D.R.R.; Ussui, V. [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais


    Ceramics materials such as tetragonal zirconia polycrystalline (Y-TZP) and titania (TiO{sub 2}) are targets of studies in the scientific and industrial fields after mixing these oxides in different ratio, the final ceramic can be optimized by the mechanical and biological properties. In this work we produced samples of Y-TZP containing up to 30 mol% TiO{sub 2} using the technique of co-precipitation with ammonia. The ceramic powders were characterized by XDR, MEV and BET, and then calcinated, conformed and sintered. The sintered ceramics were characterized by density, surface roughness, x-ray diffraction, scanning electron microscopy, diffuse reflectance infrared. The samples showed high density after sintering, except the sample with 20 mol% TiO{sub 2}, due to the interconnected pores. It was found that titania favored the growth of Y-TZP phase. The ceramic materials seems to have suitable physico-chemical characteristics to be used as biomaterials for bone replacement. (author)

  16. Low thermal expansion glass ceramics

    CERN Document Server


    This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

  17. Journal of the Chinese Ceramic Society

    Institute of Scientific and Technical Information of China (English)


    ISSN 2095-7645CN 10-1189/TQ Aims and Scope The Journal of the Chinese Ceramic Society is a premier archival journal devoted to publishing top quality original research that advances the fundamental and applied science of ceramic materials.Today’S ceramic science is an interdisciplinary field that has expanded beyond its traditional core to areas as diverse as electronics and energy materials,and bio-and

  18. Use of sugar-cane bagasse ash to produce glass-ceramic material in the system Ca O-SiO{sub 2}-Na{sub 2}O; Utilizacao de cinza de bagaco de cana para produzir material vitro-ceramico do sistema SiO{sub 2}-CaO-Na{sub 2}O

    Energy Technology Data Exchange (ETDEWEB)

    Teixeira, S.R.; Santos, G.T.A.; Magalhaes, R.S., E-mail: rainho@fct.unesp.b [Universidade Estadual Paulista (DFQB/FCT/UNESP), Presidente Prudente, SP (Brazil). Fac. de Ciencias e Tecnologia. Dept. de Fisica, Quimica e Biologia; Rincon, J.Ma.; Romero, M. [Consejo Superior de Investigaciones Cientificas (IETCC/CSIC), Madri (Spain). Inst. de Ciencias de la Construccion Eduardo Torroja; Carvalho, C.L. [Universidade Estadual Paulista (FEIS/UNESP), Ilha Solteira, SP (Brazil). Faculdade de Engenharia


    A bottom ash was used as raw material to obtain glass which was crystallized to form glass-ceramic material. The characterization of the ash shows that it consists mainly of crystalline materials, predominantly quartz, with oxides of iron, potassium and aluminum as minor elements. The glass was obtained from the mixing of ash with calcium and sodium carbonates. The glass and the glass-ceramic were examined using differential thermal analysis (DTA), X-ray fluorescence (XRF), X-ray diffraction (XRD) and scanning electron microscopy (SEM). XRD and DTA data show that Wollastonita is the only crystalline phase present in the material crystallized at 1050 deg C. Part of the glass was synthesized at this temperature for one hour, resulting in a green/brown hard material glass-ceramic. The images of SEM show morphology of spherilithic growth indicating volumetric crystallization mechanism. (author)

  19. Rheology of Superplastic Ceramics

    Institute of Scientific and Technical Information of China (English)


    Constitutive equation of rheglogy describing a phenomenological level of superplastic deformation as functional correlation between tensor components of stress and strain rate has been analyzed for the case of superplastic ceramic flow. Rheological properties of material are taken into account by means of scalar rheological coefficients of shear and volume viscosity, which are functions of temperature, effective stress (or strain rate) and density of material.

  20. Synthesis and characterisation of Stannate ceramics for application as high performance material; Synthese und Charakterisierung von Stannat-Keramiken fuer die Verwendung als Hochleistungswerkstoff

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, A.


    New optimised wet-chemical routes (precipitation, polymerisation and sol-gel) for the production of pure, homogenic and nanocrystalline perovskitic earth alkali stannate powders (Ba- and SrSnO{sub 3}) were investigated. One of the routes was used to synthesise substituted partly new stannate ceramics (Ba{sub 2}YSnO{sub 5.5}, Ba{sub 2}NdSnO{sub 5.5} and nonstoichiometric compositions). The characterisation includes thermal analysis, Fourier transform infrared spectroscopy, x-ray diffraction and quantitative phase analysis. Further, results of impedance spectroscopy on the substituted powders are discussed. Thermal analysis data provide information about the precursor i. e. phase transition, ordering onset and mass changes. FTIR spectroscopy is both used to identify functional groups in the precursor and to compare with starting reagents as well as to investigate the surface behaviour of the calcined powders, i. e. adsorption of CO{sub 2} or water. X-ray diffraction data are used to compare the products in terms of phase purity and identification of additional phases as well as determination of crystallite size and distribution, structural parameters and quantitative phase analysis (target product and additional phases). The synthesis routes are compared and evaluated. The polymerisation and sol-gel-routes provide the best products in terms of material specific parameters. Different impedance spectra of Ba{sub 2}YSnO{sub 5.5}, Ba{sub 2}NdSnO{sub 5.5} and ''nonstoichiometric'' ceramics measured between RT and ca. 600 C are presented and calculated values for the specific conductance are shown. Ba{sub 2}YSnO{sub 5.5} can be applied as good conductive compound, Ba{sub 2}NdSnO{sub 5.5} and nonstoichiometric compositions as possible candidates for a membrane in a SOFC or as sensor material. (orig.)

  1. Material Characterization of Strontium Ferrite Powders for Producing Sintered Magnets by Ceramic Injection Molding (MagnetPIM

    Directory of Open Access Journals (Sweden)

    Dietmar Drummer


    Full Text Available For this study, different strontium ferrite powders were mixed with a filling ratio of about 60 vol% in a binder system and formed into green compacts. During the process of injection molding, a magnetic field was generated in the tool via a magnetic coil, which enables magnetization and orientation of the ceramic particles. All powders were successfully processed by MagnetPIM. The investigations identified that it is impossible to extrapolate from the magnetic properties of a green compact to the magnetic properties of a sintered part. It became obvious, though, that, when producing very strong magnetic parts by MagnetPIM, the best results can be obtained by using powders with small particle sizes.

  2. Note: a high-sensitivity current sensor based on piezoelectric ceramic Pb(Zr,Ti)O3 and ferromagnetic materials. (United States)

    He, Wei; Li, Ping; Wen, Yumei; Zhang, Jitao; Yang, Aichao; Lu, Caijiang


    An electric current sensor using piezoelectric ceramic Pb(Zr,Ti)O3 (PZT) sandwiched between two high permeability cuboids and two NdFeB magnets is presented. The magnetic field originating from an electric wire is augmented by the high permeability cuboids. The PZT plate experiences an enhanced magnetic force and generates voltage output. When placed with a distance of d = 5.0 mm from the wire, the sensor shows a flat sensitivity of ∼5.7 mV/A in the frequency range of 30 Hz-80 Hz and an average sensitivity of 5.6 mV/A with highly linear behavior in the current range of 1 A-10 A at 50 Hz.

  3. Alternative Electrode Materials and Ceramic Filter Minimize Disinfection Byproducts in Point-of-Use Electrochemical Water Treatment (United States)

    Yoon, Yeojoon; Jung, Youmi; Kwon, Minhwan; Cho, Eunha; Kang, Joon-Wun


    Abstract Effects of various electrodes and prefiltration to minimize disinfection byproducts (DBPs) in electrochemical water disinfection was evaluated. The target microorganism, Escherichia coli O157:H7, was effectively inactivated even applying a solar-charged storage battery for the electrolysis process. Extent of microbial inactivation decreased with lower water temperature and higher pH in the free chlorine disinfection system. The RuO2/Ti electrode was most efficient because it produced the lowest concentration of chlorate and the highest generation of free chlorine. Prefiltration using a ceramic filter inhibited formation of halogenated DBPs because it removed precursors of DBPs. For safe point-of-use water treatment, the use of a hybrid prefiltration stage with the electrolysis system is strongly recommended to reduce risks from DBPs. The system is particularly suited to use in developing regions. PMID:24381482

  4. Alternative Electrode Materials and Ceramic Filter Minimize Disinfection Byproducts in Point-of-Use Electrochemical Water Treatment. (United States)

    Yoon, Yeojoon; Jung, Youmi; Kwon, Minhwan; Cho, Eunha; Kang, Joon-Wun


    Effects of various electrodes and prefiltration to minimize disinfection byproducts (DBPs) in electrochemical water disinfection was evaluated. The target microorganism, Escherichia coli O157:H7, was effectively inactivated even applying a solar-charged storage battery for the electrolysis process. Extent of microbial inactivation decreased with lower water temperature and higher pH in the free chlorine disinfection system. The RuO2/Ti electrode was most efficient because it produced the lowest concentration of chlorate and the highest generation of free chlorine. Prefiltration using a ceramic filter inhibited formation of halogenated DBPs because it removed precursors of DBPs. For safe point-of-use water treatment, the use of a hybrid prefiltration stage with the electrolysis system is strongly recommended to reduce risks from DBPs. The system is particularly suited to use in developing regions.

  5. Simulation of capillary infiltration into packing structures for the optimization of ceramic materials using the lattice Boltzmann method

    Directory of Open Access Journals (Sweden)

    Danilo Sergi


    Full Text Available This study uses the lattice Boltzmann method (LBM to simulate in 2D the capillary infiltration into porous structures obtained from the packing of particles. The experimental problem motivating the work is the densification of carbon preforms by reactive melt infiltration. The aim is to determine the optimization principles for the manufacturing of high-performance ceramics. Simulations are performed for packings with varying structural properties. The results suggest that the observed slow infiltrations can be ascribed to interface dynamics. Pinning represents the primary factor retarding fluid penetration. The mechanism responsible for this phenomenon is analyzed in detail. When surface growth is allowed, it is found that the phenomenon of pinning becomes stronger. Systems trying to reproduce typical experimental conditions are also investigated. It turns out that the standard for accurate simulations is challenging. The primary obstacle to overcome for enhanced accuracy seems to be the over-occurrence of pinning.

  6. 复相陶瓷刀具材料的物化相容性分析%Analyses of the Physical and Chemical Compatibility of the Conposite Ceramic Tool Materials

    Institute of Scientific and Technical Information of China (English)

    许崇海; 黄传真; 艾兴; 赵忠元; 孙德明


    The physical and chemical compatibility is one of the important aspects in the design of the composite ceramic tool materials. Based on the theory of the thermal dynamics, a model for the calculation of the chemical compatibility of the ceramic tool materials has been established in this paper. Then, the chemical compatibilities of the possible composition systems of the composite ceramic tool materials are computed and analyzed by means of the computer programming. After that, the physical compatibility of the ceramic tool materials is discussed generally. Results show that the optimum matching of the coefficient of the thermal expansion and the Young's modulus of the constituents is noticeably necessary for the achievements of both the high flexural strength and the fracture toughness of the composite ceramic tool materials.%物理和化学相容性问题是复相陶瓷刀具材料 设计中的重要内容之一。本文在所建立的化学相容性计算模型基础上,利用计算机编程计算 并分析了各种可能的复相陶瓷刀具材料组分系统的化学相容性问题。定性分析了复相陶瓷刀 具材料的物理相容性,认为各组分材料的热膨胀系数和弹性模量的最优匹配,是获得同时具 有较高的抗弯强度和断裂韧性的复相陶瓷刀具材料的必要条件之一。

  7. Multi-Scale Porous Ultra High Temperature Ceramics (United States)


    Final 3. DATES COVERED (From - To) 28-Mar-2013 - 27-Sep-2015 4. TITLE AND SUBTITLE Multi-Scale Porous Ultra High Temperature Ceramics summarizes the main outcomes of research to develop multi-scale porosity Ultra High Temperature Ceramic materials. Processing conditions 15. SUBJECT TERMS Ultra High Temperature Ceramics , Colloidal Powder Processing, Multi-scale Porous Materials, Lattice Monte

  8. Strength and Microstructure of Ceramics. (United States)


    34 microplasticity " stage in crack initiation from the flaw’ " for alumina ceramics has been carried out. Results of (from literal adaptations of the to identify frontal-zone microcracking or even microplasticity . However. bridge degradation as a cause of the fatigue process. "Wear" direct...Ceramics", J. Aust. Ceram. Soc. 16 4-9. [24] A.W. Ruff and S.M. Wiederhorn (1979) "Erosion by Solid Particle Impact ", in Treatise on Materials Science and

  9. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.


    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  10. 拜耳法赤泥质陶粒滤料处理含铜废水%Experimental Study on Treatment of Copper-contained Waste Water with Porous Ceramics Filtering Materials with Red Mud from Bayer Process

    Institute of Scientific and Technical Information of China (English)

    潘嘉芬; 李梦红; 刘爱菊


    以自制拜耳法赤泥质陶粒滤料为吸附剂,进行了模拟废水中铜离子吸附效果和吸附饱和陶粒再生的研究.结果表明,拜耳法赤泥质陶粒滤料对废水中铜离子具有较好的吸附效果和耐久性;吸附饱和后的陶粒在pH=3的硝酸溶液中静态洗脱3次即可恢复至新鲜陶粒的吸附水平;拜耳法赤泥质陶粒用于废水中铜离子的吸附无论从技术上、经济上还是从二次资源的再利用上均具有显著优势,适合大规模推广应用.%The porous ceramics filtering materials with red mud derived from Bayer process is used as adsorbent to investigate the removal rate of copper in waste water and the regeneration of saturated porous ceramics. The research indicated that the porous ceramics filtering materials with red mud derived from Bayer process has a significant adsorbing performance and lasting quality. The adsorption-saturated ceramics can be restored to be fresh ceramics with fresh adsorption performance after regenerating 3 times in static status in a nitric acid solution of pH = 3. The copper removal from the waste water with the porous ceramics of red mud derived from Bayer Process has a significant advantage in techniques, economics and re-utilization of resources, and it is suitable for large-scale application.

  11. Materials used for thermal insulation under special consideration of the use of ceramic fibres; Werkstoffe zur Waermedaemmung unter Beruecksichtigung des Einsatzes von Keramikfasern

    Energy Technology Data Exchange (ETDEWEB)

    Sonnenschein, G. [Verwaltungsgemeinschaft Maschinenbau- und Metall-Berufsgenossenschaft und Huetten- und Walzwerks-Berufsgenossenschaft, Duesseldorf (Germany)


    In the field of industrial thermal insulation, a range of construction materials is available. Aside from the classic refractory blocks and castables, fibre products are also often used for high-temperature applications today. Builders and planners must also assess whether the insulating materials can be used that pose the least possible risk to people and the environment alongside the considerations that have to be made about the technical, economic, and ecological conditions. TRGS (the technical rules for hazardous substances) 619 ''Substitute materials for ceramic fibres in the construction of kilns and furnaces'' (Ersatzstoffe fuer Keramikfasern im Ofen- und Feuerfestbau) helps planners make the appropriate choices for high-temperature thermal insulation under consideration of all conditions. (orig.) [German] Im Bereich der industriellen Waermedaemmung stehen den Anwendern eine Reihe von Baustoffen zur Verfuegung. Neben den klassischen Feuerfeststeinen und Stampfmassen werden heute auch Faserprodukte fuer die Hochtemperaturanwendung eingesetzt. Der Anwender hat neben den technischen, oekonomischen und oekologischen Bedingungen auch zu pruefen, ob Isolierstoffe mit einem moeglichst geringen Risiko fuer Mensch und Umwelt eingesetzt werden koennen. Die TRGS 619 ''Ersatzstoffe fuer Keramikfasern im Ofen- und Feuerfestbau'' ermoeglicht eine Entscheidungsfindung zur Hochtemperatur-Waermedaemmung unter Beachtung aller Bedingungen. (orig.)

  12. Effect of acidic agents on surface roughness of dental ceramics

    Directory of Open Access Journals (Sweden)

    Boonlert Kukiattrakoon


    Conclusion: Acidic agents used in this study negatively affected the surface of ceramic materials. This should be considered when restoring the eroded tooth with ceramic restorations in patients who have a high risk of erosive conditions.

  13. The Low Pressure Gas Effects on the Potency of AN Electron Beam on Ceramic Fabric Materials for Space Welding (United States)

    Nunes, Arthur C.; Fragomeni, James M.


    This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts extravehicular mobility unit (EMU) during electron beam welding exercises performed in space. An 8 kV electron beam with a current in the neighborhood of 100 mA from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427°C. The burnthrough time was on the order of 8 s at standoff distances between UHT and cloth ranging from 6 to 24 in. At both closer (2 in) and farther (48 in) standoff distances, the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.

  14. Standard test methods for chemical analysis of ceramic whiteware materials using wavelength dispersive X-Ray fluorescence spectrometry

    CERN Document Server

    American Society for Testing and Materials. Philadelphia


    1.1 These test methods cover the determination of ten major elements (SiO2, Al2O3, Fe2O3, MgO, CaO, Na2O, K2O, TiO2, P2O5, MnO, and LOI in ceramic whitewares clays and minerals using wavelength dispersive X-ray fluorescence spectrometry (WDXRF). The sample is first ignited, then fused with lithium tetraborate and the resultant glass disc is introduced into a wavelength dispersive X-ray spectrometer. The disc is irradiated with X-rays from an X-ray tube. X-ray photons emitted by the elements in the samples are counted and concentrations determined using previously prepared calibration standards. (1) In addition to 10 major elements, the method provides a gravimetric loss-on-ignition. Note 1—Much of the text of this test method is derived directly from Major element analysis by wavelength dispersive X-ray fluorescence spectrometry, included in Ref (1). 1.2 Interferences, with analysis by WDXRF, may result from mineralogical or other structural effects, line overlaps, and matrix effects. The structure of the...

  15. Effect of surface treatments on shear bond strength of resin composite bonded to CAD/CAM resin-ceramic hybrid materials (United States)

    Güngör, Merve Bankoğlu; Bal, Bilge Turhan; Ünver, Senem; Doğan, Aylin


    PURPOSE The purpose of this study was to assess the effect of surface treatments on shear bond strength of resin composite bonded to thermocycled and non-thermocycled CAD/CAM resin-ceramic hybrid materials. MATERIALS AND METHODS 120 specimens (10×10×2 mm) from each material were divided into 12 groups according to different surface treatments in combination with thermal aging procedures. Surface treatment methods were airborne-particle abrasion (abraded with 50 micron alumina particles), dry grinding (grinded with 125 µm grain size bur), and hydrofluoric acid (9%) and silane application. According to the thermocycling procedure, the groups were assigned as non-thermocycled, thermocycled after packing composites, and thermocycled before packing composites. The average surface roughness of the non-thermocycled specimens were measured after surface treatments. After packing composites and thermocycling procedures, shear bond strength (SBS) of the specimens were tested. The results of surface roughness were statistically analyzed by 2-way Analysis of Variance (ANOVA), and SBS results were statistically analyzed by 3-way ANOVA. RESULTS Surface roughness of GC were significantly lower than that of LU and VE (P<.05). The highest surface roughness was observed for dry grinding group, followed by airborne particle abraded group (P<.05). Comparing the materials within the same surface treatment method revealed that untreated surfaces generally showed lower SBS values. The values of untreated LU specimens showed significantly different SBS values compared to those of other surface treatment groups (P<.05). CONCLUSION SBS was affected by surface treatments. Thermocycling did not have any effect on the SBS of the materials except acid and silane applied GC specimens, which were subjected to thermocycling before packing of the composite resin. PMID:27555894

  16. Ceramics as biomaterials for dental restoration. (United States)

    Höland, Wolfram; Schweiger, Marcel; Watzke, Ronny; Peschke, Arnd; Kappert, Heinrich


    Sintered ceramics and glass-ceramics are widely used as biomaterials for dental restoration, especially as dental inlays, onlays, veneers, crowns or bridges. Biomaterials were developed either to veneer metal frameworks or to produce metal-free dental restorations. Different types of glass-ceramics and ceramics are available and necessary today to fulfill customers' needs (patients, dentists and dental technicians) regarding the properties of the biomaterials and the processing of the products. All of these different types of biomaterials already cover the entire range of indications of dental restorations. Today, patients are increasingly interested in metal-free restoration. Glass-ceramics are particularly suitable for fabricating inlays, crowns and small bridges, as these materials achieve very strong, esthetic results. High-strength ceramics are preferred in situations where the material is exposed to high masticatory forces.

  17. Ceramic tubesheet design analysis

    Energy Technology Data Exchange (ETDEWEB)

    Mallett, R.H.; Swindeman, R.W.


    A transport combustor is being commissioned at the Southern Services facility in Wilsonville, Alabama to provide a gaseous product for the assessment of hot-gas filtering systems. One of the barrier filters incorporates a ceramic tubesheet to support candle filters. The ceramic tubesheet, designed and manufactured by Industrial Filter and Pump Manufacturing Company (EF&PM), is unique and offers distinct advantages over metallic systems in terms of density, resistance to corrosion, and resistance to creep at operating temperatures above 815{degrees}C (1500{degrees}F). Nevertheless, the operational requirements of the ceramic tubesheet are severe. The tubesheet is almost 1.5 m in (55 in.) in diameter, has many penetrations, and must support the weight of the ceramic filters, coal ash accumulation, and a pressure drop (one atmosphere). Further, thermal stresses related to steady state and transient conditions will occur. To gain a better understanding of the structural performance limitations, a contract was placed with Mallett Technology, Inc. to perform a thermal and structural analysis of the tubesheet design. The design analysis specification and a preliminary design analysis were completed in the early part of 1995. The analyses indicated that modifications to the design were necessary to reduce thermal stress, and it was necessary to complete the redesign before the final thermal/mechanical analysis could be undertaken. The preliminary analysis identified the need to confirm that the physical and mechanical properties data used in the design were representative of the material in the tubesheet. Subsequently, few exploratory tests were performed at ORNL to evaluate the ceramic structural material.

  18. Method for selecting raw materials to preparing ceramic masses: application to raw material for red ceramic; Proposta metodologica de selecao de materias primas para compor massas ceramicas: aplicacao a ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, Maria Margarita Torres; Rocha, Rogers Raphael da; Zanard, Antenor, E-mail: [Universidade Estadual Paulista Julio de Mesquita Filho (DPM/IGCE/UNESP), Rio Claro, SP (Brazil)


    We studied the raw materials used in a factory building blocks, located in Cesario Lange city (SP). It extracts raw materials from various sources in the region to make the dough. The mixtures were prepared from dry milled powders based on data related to the plasticity of the raw materials. It was obtained with the apparatus Vicat-cone in order to obtain similar levels of water absorption of the samples burned at 900 deg C for all compositions. To quantify the proportion of each clay was used the Lever Rule. In this firing temperature, where sintering is mainly by diffusion from a solid state, different compositions of the same set of four raw materials resulted in similar values. (author)

  19. High pressure ceramic heat exchanger (United States)

    Harkins, Bruce D.; Ward, Michael E.


    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present header assembly when used with recuperators reduces the brittle effect of a portion of the ceramic components. Thus, the present header assembly used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present header assembly is comprised of a first ceramic member, a second ceramic member, a strengthening reinforcing member being in spaced relationship to the first ceramic member and the second ceramic member. The header assembly is further comprised of a refractory material disposed in contacting relationship with the first ceramic member, the second ceramic member and the strengthening reinforcing member. The present header assembly provides a high strength load bearing header assembly having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  20. Mössbauer studies of raw materials from Misti volcano of Arequipa (Peru) for its potential application in the ceramic field (United States)

    Bustamante, Angel; Capel, Francisco; Barba, Flora; Callejas, Pío; Guzmán, Rivalino; Trujillo, Alejandro


    We would like to introduce, the study of two different colour “sillar” samples: white and pink, belonging to the Añashuayco quarry in the Arequipa Region (Peru). The X-ray diffraction (XRD) analysis indicates the presence of several mineralogical phases, such as feldpars and biotite for the both white and pink “sillar” whereas cristobalite and quartz are detected only in the first sample and amorphous phase in the second one. In room temperature, Mössbauer spectroscopy, the presence of hematite (α-Fe2O3) was detected as the main phase for both samples, this was not detected in the XRD measurements. Moreover, corresponding doublets in the Mössbauer spectra indicate the presence of iron in the aluminium-silicate minerals. The rates Fe2 + /Fe3 + are 0.0752 and 0.0526 to the white and pink samples respectively. The minerals composing the white tuff form a heterogeneous aggregate of uniform aspect. Mining of these materials generates a great amount of waste in the form of lumps of varying size and which are raw materials studied in the present work for potential application in the ceramic field.

  1. Dielectric and magnetic studies of BaTi0.5Fe0.5O3 ceramic materials, synthesized by solid state sintering. (United States)

    Samuvel, K; Ramachandran, K


    A comparative study of the surface morphology, dielectric and magnetic properties of the BaTi0.5Fe0.5O3 (BTFO) ceramics materials. This has been carried out by synthesizing the samples in different routes. BTFO samples have shown single phased 12R type hexagonal structure with R3m, P4mm space group. Interfacial effects on the dielectric properties of the samples have been understood by Cole-Cole plots in complex impedance and modulus formalism. It has been identified that huge dielectric constant (10(3)-10(6)) at lower frequencies is largely contributed by the heterogeneous electronic microstructure at the interfaces of grains. Modulus formalism has identified the effects of both grain and grain boundary microstructure on the dielectric properties, particularly in chemical routed samples. The order of grain boundary resistivity suggests the semiconductor/insulator class of the material. The grain boundary resistivity of the mechanical alloyed samples is remarkably lower than the solid state and chemical routed samples. Few samples have of the samples have exhibited signature of ferromagnetism at the room temperature.

  2. An irradiation test of heat-resistant ceramic composite materials. Interim report on post-irradiation examinations of the first preliminary irradiation test: 97M-13A

    Energy Technology Data Exchange (ETDEWEB)

    Baba, Shin-ichi; Takahashi, Tsuneo; Ishihara, Masahiro; Hayashi, Kimio; Sozawa, Shizuo; Saito, Takashi [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Suzuki, Yoshio [Nuclear Engineering, Co. Ltd., Osaka (Japan); Saito, Tamotsu; Sekino, Hajime [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment


    The Japan Atomic Energy Research Institute (JAERI) has been carrying out the research on radiation damage mechanism of heat-resistant ceramic composite materials, as one of the subjects of the innovative basic research on high temperature engineering using the High Temperature Engineering Test Reactor (HTTR). A series of preliminary irradiation tests is being made using the Japan Materials Testing Reactor (JMTR). The present report describes results of post-irradiation examinations (PIE) so far on specimens irradiated in the first capsule, designated 97M-13A, to fast neutron fluences of 1.2-1.8x10{sup 24} m{sup -2} (E>1 MeV) at temperatures of 573, 673 and 843 K. In the PIE, measurements were made on (1) dimensional changes, (2) thermal expansions, (3) X-ray parameters and (4) {gamma}-ray spectra. The results for the carbon/carbon and SiC/SiC composites were similar to those in existing literatures. The temperature monitor effect was observed both for SiC fiber- and particle-reinforced SiC composites as in the case of monolithic SiC. Namely, the curve of the coefficient of thermal expansion (CTE) of these specimens showed a rapid drop above a temperature around the irradiation temperature +100 K in the first ramp (ramp rate: 10 K/min), while in the second ramp the CTE curves were almost the same as those of un-irradiated SiC specimens. (author)

  3. Dielectric and magnetic studies of BaTi0.5Fe0.5O3 ceramic materials, synthesized by solid state sintering (United States)

    Samuvel, K.; Ramachandran, K.


    A comparative study of the surface morphology, dielectric and magnetic properties of the BaTi0.5Fe0.5O3 (BTFO) ceramics materials. This has been carried out by synthesizing the samples in different routes. BTFO samples have shown single phased 12R type hexagonal structure with R 3m ‾ , P4mm space group. Interfacial effects on the dielectric properties of the samples have been understood by Cole-Cole plots in complex impedance and modulus formalism. It has been identified that huge dielectric constant (103-106) at lower frequencies is largely contributed by the heterogeneous electronic microstructure at the interfaces of grains. Modulus formalism has identified the effects of both grain and grain boundary microstructure on the dielectric properties, particularly in chemical routed samples. The order of grain boundary resistivity suggests the semiconductor/insulator class of the material. The grain boundary resistivity of the mechanical alloyed samples is remarkably lower than the solid state and chemical routed samples. Few samples have of the samples have exhibited signature of ferromagnetism at the room temperature.

  4. Low-temperature setting phosphate ceramics for stabilization of DOE problem low level mixed-waste: I. Material and waste form development

    Energy Technology Data Exchange (ETDEWEB)

    Singh, D.; Wagh, A.; Knox, L. [Argonne National Lab., Argonne, IL (United States); Mayberry, J. [Science Applications International Corp., Idaho Falls, ID (United States)


    Chemically bonded phosphate ceramics are proposed as candidates for solidification and stabilization of some of the {open_quotes}problem{close_quotes} DOE low-level mixed wastes at low-temperatures. Development of these materials is crucial for stabilization of waste streams which have volatile species and any use of high-temperature technology leads to generation of off-gas secondary waste streams. Several phosphates of Mg, Al, and Zr have been investigated as candidate materials. Monoliths of these phosphates were synthesized using chemical routes at room or slightly elevated temperatures. Detailed physical and chemical characterizations have been conducted on some of these phosphates to establish their durability. Magnesium ammonium phosphate has shown to possess excellent mechanical and as well chemical properties. These phosphates were also used to stabilize a surrogate ash waste with a loading ranging from 25-35 wt.%. Characterization of the final waste forms show that waste immobilization is due to both chemical stabilization and physical encapsulation of the surrogate waste which is desirable for waste immobilization.

  5. Investigation on some ceramic materials for electrochemical device applications. [ZrO[sub 2]-CeO[sub 2]-Y[sub 2]O[sub 3]; Y-Sr-Cr-O; La-Sr-Cr-O

    Energy Technology Data Exchange (ETDEWEB)

    Patil, D.S.; Venkatramani, N.; Rohatgi, V.K. (Laser and Plasma Technology Div., Bhabha Atomic Research Center, Bombay (India)); Mutsuddy, B.C. (Inst. of Materials Processing, Michigan Technological Univ., Houghton (United States))


    The recent developments in the field of high temperature technology demand materials with tailor-made electrical properties. These conductors play an important role in many practical applications. Energy conversion devices like fuel cells require solid electrolyte materials with ionic conductivity and electrodes with electronic conductivity. Mixed conductors are useful for hightemperature electrolysis of water vapor resulting in substantial energy savings in comparision with conventional electrolysis techniques. Because of their stability and reasonably high conductivity the cubic fluorite oxides of zirconia-ceria and chromite-based perovskites have received considerable attention for such applications. Ceramics based on tetragonal zirconia polycrystal (TZP) are being projected as potential fuel cell electrolyte materials. Microwave processing of these materials is a promising approach for the future development of ceramic devices for various electrochemical applications. As a part of the program designed to develop suitable materials for some of these applications, this paper will cover the method of preparation and electrical conductivity study performed on (ZrO[sub 2])[sub 0.85](CeO[sub 2])[sub 0.12](Y[sub 2]O[sub 3])[sub 0.03] and doped chromites A[sub 1-x]Sr[sub x]CrO[sub 3] (A = La, Y). We have also successfully sintered the Y-TZP ceramics to density close to the theoretical by using microwave energy and a single mode applicator. Some of the results will be presented in this paper.

  6. Study on Ceramic Cutting by Plasma Arc

    Institute of Scientific and Technical Information of China (English)


    Engineering ceramics are typical difficult-to-machine materials because of high hardness and brittleness. PAC (Plasma Arc Cutting) is a very important thermal cutting process and has been successfully used in cutting stainless steel and other difficult-to-machine alloys. PAC's application in cutting ceramics, however, is still limited because the most ceramics are not good electronic conducts, and transferred plasma arc cannot be produced between cathode and work-piece. So we presented a method of plasma ...


    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana


    The mechanical properties of model systems were analyzed. A reasonably accurate finite element model was implemented and a rational metric to predict the strength of ceramic/metal concentrical joints was developed. The mode of failure of the ceramic/metal joints was determined and the importance of the mechanical properties of the braze material was assessed. Thermal cycling experiments were performed on the model systems and the results were discussed. Additionally, experiments using the concept of placing diffusion barriers on the ceramic surface to limit the extent of the reaction with the braze were performed. It was also observed that the nature and morphology of the reaction zone depends greatly on the nature of the perovskite structure being used. From the experiments, it is observed that the presence of Cr in the Fe-occupied sites decreases the tendency of Fe to segregate and to precipitate out of the lattice. In these new experiments, Ni was observed to play a major role in the decomposition of the ceramic substrate.


    Institute of Scientific and Technical Information of China (English)

    王燕民; 潘志东


    介绍了陶瓷及其复合材料(如:氧化物陶瓷、生物陶瓷、电子陶瓷、微波绝缘复合陶瓷、电池材料和sialon陶瓷复合材料)合成的机械力化学效应研究的进展.软机械力化学合成方法的生产成本低,将该方法用于工业化生产各种陶瓷材料具有相当大的应用前景.通过选择合适的原料和研磨条件,机械力化学合成的方法可用于制备很多高性能无机材料.用机械力化学合成的方法可加速并简化合成反应,减少能量和原材料的消耗,即经济又环保.同时,机械力化学合成的方法可以通过非常规的途径使纳米结构陶瓷材料晶化反应快速进行.针对此研究领域将来的发展方向提出了建议.%This paper reviews recent developments on mechano-chemical synthesis of various ceramic materials and compositions (such as oxide ceramics, biomaterial ceramics, electronic and electric intermetallics, microwave dielectric composite, battery compounds, and sialon ceramic compositions). The method of soft mechano-chemical synthesis has a considerable potential for low cost, large scale production of various ceramic materials. The technique can be extended to the synthesis of a very wide range of various powders of advanced inorganic materials by the suitable selection of starting materials and milling conditions. The method accelerates and simplifies the process of the synthesis, decreases the energy expenses and the cost of the materials,thus being more economically efficient and ecologically clean. The mechano-chemical procedure permits an unique preparativeflexibility allowing for rapid solid-phase crystallisation of nano-structured ceramic materials. Further studies in this aspect are also proposed.

  9. Material Constitutive Models for Creep and Rupture of SiC/SiC Ceramic-Matrix Composites (CMCs) Under Multiaxial Loading (United States)

    Grujicic, Mica; Galgalikar, R.; Snipes, J. S.; Ramaswami, S.


    Material constitutive models for creep deformation and creep rupture of the SiC/SiC ceramic-matrix composites (CMCs) under general three-dimensional stress states have been developed and parameterized using one set of available experimental data for the effect of stress magnitude and temperature on the time-dependent creep deformation and rupture. To validate the models developed, another set of available experimental data was utilized for each model. The models were subsequently implemented in a user-material subroutine and coupled with a commercial finite element package in order to enable computational analysis of the performance and durability of CMC components used in high-temperature high-stress applications, such as those encountered in gas-turbine engines. In the last portion of the work, the problem of creep-controlled contact of a gas-turbine engine blade with the shroud is investigated computationally. It is assumed that the blade is made of the SiC/SiC CMC, and that the creep behavior of this material can be accounted for using the material constitutive models developed in the present work. The results clearly show that the blade-tip/shroud clearance decreases and ultimately becomes zero (the condition which must be avoided) as a function of time. In addition, the analysis revealed that if the blade is trimmed at its tip to enable additional creep deformation before blade-tip/shroud contact, creep-rupture conditions can develop in the region of the blade adjacent to its attachment to the high-rotational-speed hub.

  10. Ceramic Piezoelectric Transducers (United States)


    more det led paper delineating the dielectric, electrostrictive., and thermoelastic behavior has been prepared for submission to Journal of Applied...material was demonstrated using an adaptation of the replamineform ceramic technol- ogy which had been evolved earlier in MRL for prosthetic bone implant...esti- mates made by Henning (4.1). It should be realized that the phenomenological analysis which has 11 I I I » I been completed essentially

  11. Processing Nanostructured Structural Ceramics (United States)


    aspects of the processing of nanostructured ceramics, viz. • • • The production of a flowable and compactable dry nanopowder suitable for use in... composition due to the different synthesis routes used. Therefore, ‘industry-standard’ dispersants can cause flocculation rather than dispersion...stabilised zirconia (3-YSZ) were no higher than for conventional, micron-sized material of the same composition . However, detailed crystallographic

  12. Ceramic material suitable for repair of a space vehicle component in a microgravity and vacuum environment, method of making same, and method of repairing a space vehicle component (United States)

    Riedell, James A. (Inventor); Easler, Timothy E. (Inventor)


    A precursor of a ceramic adhesive suitable for use in a vacuum, thermal, and microgravity environment. The precursor of the ceramic adhesive includes a silicon-based, preceramic polymer and at least one ceramic powder selected from the group consisting of aluminum oxide, aluminum nitride, boron carbide, boron oxide, boron nitride, hafnium boride, hafnium carbide, hafnium oxide, lithium aluminate, molybdenum silicide, niobium carbide, niobium nitride, silicon boride, silicon carbide, silicon oxide, silicon nitride, tin oxide, tantalum boride, tantalum carbide, tantalum oxide, tantalum nitride, titanium boride, titanium carbide, titanium oxide, titanium nitride, yttrium oxide, zirconium diboride, zirconium carbide, zirconium oxide, and zirconium silicate. Methods of forming the ceramic adhesive and of repairing a substrate in a vacuum and microgravity environment are also disclosed, as is a substrate repaired with the ceramic adhesive.

  13. High-Entropy Metal Diborides: A New Class of High-Entropy Materials and a New Type of Ultrahigh Temperature Ceramics (United States)

    Gild, Joshua; Zhang, Yuanyao; Harrington, Tyler; Jiang, Sicong; Hu, Tao; Quinn, Matthew C.; Mellor, William M.; Zhou, Naixie; Vecchio, Kenneth; Luo, Jian


    Seven equimolar, five-component, metal diborides were fabricated via high-energy ball milling and spark plasma sintering. Six of them, including (Hf0.2Zr0.2Ta0.2Nb0.2Ti0.2)B2, (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2, (Hf0.2Zr0.2Mo0.2Nb0.2Ti0.2)B2, (Hf0.2Mo0.2Ta0.2Nb0.2Ti0.2)B2, (Mo0.2Zr0.2Ta0.2Nb0.2Ti0.2)B2, and (Hf0.2Zr0.2Ta0.2Cr0.2Ti0.2)B2, possess virtually one solid-solution boride phase of the hexagonal AlB2 structure. Revised Hume-Rothery size-difference factors are used to rationalize the formation of high-entropy solid solutions in these metal diborides. Greater than 92% of the theoretical densities have been generally achieved with largely uniform compositions from nanoscale to microscale. Aberration-corrected scanning transmission electron microscopy (AC STEM), with high-angle annular dark-field and annular bright-field (HAADF and ABF) imaging and nanoscale compositional mapping, has been conducted to confirm the formation of 2-D high-entropy metal layers, separated by rigid 2-D boron nets, without any detectable layered segregation along the c-axis. These materials represent a new type of ultra-high temperature ceramics (UHTCs) as well as a new class of high-entropy materials, which not only exemplify the first high-entropy non-oxide ceramics (borides) fabricated but also possess a unique non-cubic (hexagonal) and layered (quasi-2D) high-entropy crystal structure that markedly differs from all those reported in prior studies. Initial property assessments show that both the hardness and the oxidation resistance of these high-entropy metal diborides are generally higher/better than the average performances of five individual metal diborides made by identical fabrication processing.

  14. Prehistoric ceramics as recorders of the earth's magnetic field intensity : case studies from North-Central Greece and a multidisciplinary approach for material selection (United States)

    Kondopoulou, Despina; Gomez-Paccard, Miriam; Aidona, Elina; Rathossi, Christina; Carvallo, Claire; Tema, Evdokia; Efthimiadis, Konstantinos


    Archaeomagnetic studies have been performed on Greek materials since the 70's, initially by foreign research groups. Development at national scale and improvements of techniques lead to the elaboration of robust databases which, together with the ones of Bulgaria constitute an almost continuous recording of the three elements of the geomagnetic field for the South Balkans during the last eight millennia. At a local scale, important dispersions and several chronological gaps are observed. The most prominent is the one for the Neolithic and Chalcolithic periods and the effort of the Thessaloniki research group and collaborators to fill this gap resulted in new, accurate results for the direction and intensity of the field using in situ burnt structures. In parallel, several collections of ceramics and pottery belonging to this period have been selected and six of them already studied. Among them, new results from two Chalcolithic - Bronze age sites in Northern Greece are presented here, obtained through a classical Thellier experiment, and following all accompanying corrections -TRM anisotropy and cooling rate. The new results are compared and discussed along with the four previously published ones, which include two Neolithic sites as well, and a better constrained pattern for the intensity variation at this period starts to appear. The use of pottery for intensity studies revealed in two other, unpublished, studies unexpected difficulties, with anomalously high rates of failure, in spite of careful pre-selection based on worldwide established criteria, concerning their magnetic properties and suitability. In order to reduce this risk, an effort is provided in the new study presented here, to insert additional information from other disciplines-optical and magnetic methods. For this purpose First Order Reversal Curves (FORC) diagrams and detailed mineralogical analysis were used in order to better characterize the material's potential for intensity studies. Most

  15. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)


    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  16. Low Thermal Expansion Glass Ceramics

    CERN Document Server

    Bach, Hans


    This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

  17. Tribology of ceramics: Report of the Committee on Tribology of Ceramics (United States)


    The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

  18. Materiais cerâmicos de inserção aplicados a baterias de íons lítio Intercalation ceramic materials applied in lithium ions batteries

    Directory of Open Access Journals (Sweden)

    N. C. Pesquero


    Full Text Available Esta revisão visa ser uma introdução à aplicação de materiais cerâmicos em dispositivos de armazenamento de energia, em especial baterias secundárias de íons lítio, dispositivos nos quais os materiais cerâmicos, especialmente óxidos, são muito importantes em todas as partes do dispositivo. A revisão está focada nos materiais cerâmicos para catodos e anodos, partes chaves destes dispositivos. Ela tem por principal finalidade ser uma fonte de informação para aqueles que desejem trabalhar com o desenvolvimento de materiais cerâmicos para tais tipos de dispositivos. Aspectos relacionados à nanotecnologia e materiais óxidos nanoestruturados para esta área são discutidos ao final do artigo.This paper aims to be an introductory text on the applications of ceramic materials to energy storage devices, mainly lithium ion secondary batteries, i.e. devices in which the ceramic materials, e.g. oxides, are very important in all parts of the device. This review is focused in ceramic materials for cathodes and anodes, which are key parts of the battery device. The main purpose is, therefore, to offer to the reader, who is interested in the development of ceramic materials for storage devices, enough information concerning the main oxide materials used nowadays and promising technology regarding nanoestructured oxides and electrode geometry based on the nanoscale.

  19. Derivation, parameterization and validation of a creep deformation/rupture material constitutive model for SiC/SiC ceramic-matrix composites (CMCs

    Directory of Open Access Journals (Sweden)

    Mica Grujicic


    Full Text Available The present work deals with the development of material constitutive models for creep-deformation and creep-rupture of SiC/SiC ceramic-matrix composites (CMCs under general three-dimensional stress states. The models derived are aimed for use in finite element analyses of the performance, durability and reliability of CMC turbine blades used in gas-turbine engines. Towards that end, one set of available experimental data pertaining to the effect of stress magnitude and temperature on the time-dependent creep deformation and rupture, available in the open literature, is used to derive and parameterize material constitutive models for creep-deformation and creep-rupture. The two models derived are validated by using additional experimental data, also available in the open literature. To enable the use of the newly-developed CMC creep-deformation and creep-rupture models within a structural finite-element framework, the models are implemented in a user-material subroutine which can be readily linked with a finite-element program/solver. In this way, the performance and reliability of CMC components used in high-temperature high-stress applications, such as those encountered in gas-turbine engines can be investigated computationally. Results of a preliminary finite-element analysis concerning the creep-deformation-induced contact between a gas-turbine engine blade and the shroud are presented and briefly discussed in the last portion of the paper. In this analysis, it is assumed that: (a the blade is made of the SiC/SiC CMC; and (b the creep-deformation behavior of the SiC/SiC CMC can be represented by the creep-deformation model developed in the present work.

  20. Nano-Ceramic Coated Plastics (United States)

    Cho, Junghyun


    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  1. The application of ceramic foam exterior insulation materials in construction%谈泡沫陶瓷外墙外保温材料在施工中的应用

    Institute of Scientific and Technical Information of China (English)



    介绍了泡沫陶瓷外墙外保温材料防火性能优异、环保节能、安装快捷等优点,从基层处理、弹控制线、锚固件安装等方面论述了泡沫陶瓷外墙保温系统的施工重点,为该材料在建筑行业的推广应用提供了技术支撑。%This paper introduced the exterior fire fighting performance,environmental protection and energy saving,quick installation and other advantages of ceramic foam exterior insulation materials,discussed the construction key points of ceramic foam exterior insulation system from primary processing,playing control line,anchor installation and other aspects,provided technical support for the popularization and application of the material in construction industry.

  2. Carbon nanofillers for machining insulating ceramics

    Directory of Open Access Journals (Sweden)

    Olivier Malek


    Full Text Available The implementation of ceramics in emerging applications is principally limited by the final machining process necessary for producing microcomponents with complex geometries. The addition of carbon nanotubes greatly enhances the electrical properties of insulating ceramics allowing electrical discharge machining to be used to manufacture intricate parts. Meanwhile other properties of the ceramic may be either preserved or even improved. For the first time, a silicon nitride/carbon nanotubes microgear is electrically discharge machined with a remarkably high material removal rate, low surface roughness, and low tool wear. This offers unprecedented opportunities for the manufacture of complicated ceramic parts by adding carbon nanotubes for new engineering and biomedical applications.

  3. Characterization of sugar cane bagasse ash as raw material for the production of ceramics; Caracterizacao de cinzas de bagaco de cana como materia prima para producao de ceramica

    Energy Technology Data Exchange (ETDEWEB)

    Fredericci, C.; Indelicato, R.L.; Ferreira Neto, J.B.; Ribeiro, T.R.; Landgraf, F.J.G., E-mail: [Instituto de Pesquisas Tecnologicas do Estado de Sao Paulo (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, G.F.B. Lenz e [Universidade de Sao Paulo (Poli/USP), Sao Paulo, SP (Brazil). Escola Politecnica. Departamento de Engenharia Metalurgica e de Materiais


    The aim of this paper was to analyze the sugar cane bagasse ash from three Sugar and Alcohol Plant of the State of Sao Paulo - Brazil. We intend to show the discrepancies between them, so that this raw material could be used with greater quality control in ceramic industries. The bagasse were analyzed by differential scanning calorimetry (DSC), thermogravimetry (TG) and scanning electron microscopy. The ashes were analyzed by X-ray diffraction, X-ray fluorescence, scanning electron microscopy, energy dispersive spectroscopy, and granulometric separation. The results indicated that the content of SiO{sub 2} ranging from 50-80% by weight depends on the granulometry of the bagasse and on the region where it was collected. The analyses of X-ray diffraction indicate SiO{sub 2}, Fe{sub 2}O{sub 3}, K{sub 2}SO{sub 4} and Mg{sub 2}P{sub 2}O{sub 7} as crystalline phases. (author)

  4. Soaring Voices: Recent Ceramics by Women from Japan (United States)

    Johnson, Mark M.


    Japanese ceramics enjoy a long and distinguished history, and the Japanese aesthetic of elegant simplicity, along with their approach to materials, has influenced ceramic artists around the world for centuries. Women in Japan have been involved in the production of ceramics for thousands of years, but with few exceptions, their names have remained…

  5. Investigation of the Kinetic Energy Characterization of Advanced Ceramics (United States)


    ARL-TR-7263 ● APR 2015 US Army Research Laboratory Investigation of the Kinetic Energy Characterization of Advanced Ceramics ...Kinetic Energy Characterization of Advanced Ceramics by Tyrone L Jones Weapons and Materials Research Directorate, ARL...Kinetic Energy Characterization of Advanced Ceramics 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Tyrone L

  6. Influence of flue gas components on the chemical properties of the ceramic materials (Co-)Ce{sub 0,8}Gd{sub 0,2-x}Pr{sub x}O{sub 2-{delta}}

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, J; Semmler, Ch; Kaps, Ch [Bauhaus University Weimar, Chair of Building and Materials Chemistry, Coudraystrasse 13c, 99423 Weimar (Germany); Schulze-Kueppers, F; Baumann, S; Meulenberg, W A, E-mail: [Forschungzentrum Juelich, Institute of Energy and Climate Research (IEK 1), D-52425 Juelich (Germany)


    Materials in the system (Co-)Ce{sub 0.8}Gd{sub 0.2-x}Pr{sub x}O{sub 2-{delta}} are often used materials in the catalyst technology due to its oxygen storage capacity and are promising candidates for mixed conductive layer on membranes for oxygen separation in the Oxyfuel process. In both cases the material is exposed temperatures around 800 deg. C and is in contact with aggressive gas species like CO{sub 2} and SO{sub 2}, which may react with the ceramic material leading to a drop in their functional properties. In this work ceramic powder species with x = 0; 0.01; 0.03; 0.05; 0.1 and 0.2 were tested in two gas mixtures containing 99 vol.% CO{sub 2} and 1 vol.% SO{sub 2} on the one hand and 96.3 vol.% CO{sub 2}, 3.6 vol.% O{sub 2} and 0.1 vol.% SO{sub 2} on the other hand. The ceramic powders were treated for 5 hours at 800 deg. C. Before and after the treatment a phase analysis was done by XRD. X-ray amorphous sulphates and the belonging cations were quantified by a wet chemical route. Under CO{sub 2} gas the ceramic powders show a good chemical stability. The gassing with SO{sub 2} containing test gases causes a chemical expansion of the lattice in dependence of Pr content x due to a release of oxygen. Also small amounts of sulphate were found in the gassed samples. A small content of oxygen in the test gas (3.6 vol.-%) reduces the chemical expansion and the sulphate formation during the test significantly. An additional doping with 2 wt.-% Co inhibits the sulphate formation entirely.

  7. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van [Solar Turbines Inc., San Diego, CA (United States)


    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  8. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van


    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  9. Use of residues proceeding from marbles and granites finishing and manufacturing processes as raw material for structural ceramic; Utilizacao do residuo proveniente do acabamento e manufatura de marmores e granitos como materia-prima em ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Mello, Roberta Monteiro de


    In order to decrease environmental impact, caused by mud discarding and clay extraction in the ceramic industry, it was used residual mud from marble and granite companies for structural ceramic. Samples were collected in twelve different marble companies located at the metropolitan region of Sao Paulo. However, only four samples were selected, based on its different characteristics. Clay stone was the raw material chosen to prepare the structural ceramic, considering its high use in this segment. Samples and clay stone were both analysed by the following procedures: granulometric analysis, x-rays fluorescent chemical analysis and x-rays diffraction mineralogical analysis, besides, tests in the samples were conducted following NBR 10004 standards. Once raw materials were characterized, the plasticity test was conducted. Test specimen were molded with different levels of mud, then burned and submitted to technological tests, such as: mechanical resistance, water absorption, porosity, specific gravity and retraction, material dilation before burning process and scanning electron microscopy. The final results have shown the viability of using this kind of mud, and pointed some advantages on its usage, but taking in consideration some previous conditions to be adopted. (author)

  10. An Overview on the Improvement of Mechanical Properties of Ceramics Nanocomposites


    Silvestre, J.; Silvestre, N; de Brito, J.


    Due to their prominent properties (mechanical, stiffness, strength, thermal stability), ceramic composite materials (CMC) have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMCs have been greatly improved in the last decade. CMCs are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxid...

  11. Preparation and Characterization of Yb - doped YAG Ceramics



    Rare-earth doped yttrium aluminum garnet (YAG) ceramics are among the most widely produced transparent ceramics for laser applications. Yb:YAG ceramics are an interesting IR laser material [1], which allows significantly higher doping compared to the generally more used Nd:YAG [2,3]. This work presents the preparation of polycrystalline Yb:YAG ceramics with dopant concentration from 0 up to 20 at.% via solid state reactive sintering. Samples were prepared via cold isostatic pressing of spray ...

  12. Mechanical Properties of Zirconium Ceramics with Hierarchical Porous Structure (United States)

    Kulkov, S.; Shutilova, E.; Buyakova, S.


    The work studies porous ceramics produced from ultra-fine powders. The porosity of ceramic samples was from 15 to 80%. The ceramic materials had cellular structure. A distinctive feature of all deformation diagrams obtained in the experiment was their nonlinearity at low deformations, which was described by the parabolic law. It was shown that the observed nonlinear elasticity for low deformations on deformation diagrams is due to mechanical instability of cellular elements in a ceramic frame.

  13. Gradient porous hydroxyapatite ceramics fabricated by freeze casting method (United States)

    Zuo, Kai-hui; zhang, Yuan; Jiang, Dongliang; Zeng, Yu-Ping


    By controlling the cooling rates and the composition of slurries, the gradient porous hydroxyapatite ceramics are fabricated by the freeze casting method. According to the different cooling rate, the pores of HAP ceramics fabricated by gradient freeze casting are divided into three parts: one is lamellar pores, another is column pore and the last one is fine round pores. The laminated freeze casting is in favour of obtaining the gradient porous ceramics composed of different materials and the ceramics have unclear interfaces.

  14. Simulation of ceramic materials relevant for nuclear waste management: Case of La1-xEuxPO4 solid solution (United States)

    Kowalski, Piotr M.; Ji, Yaqi; Li, Yan; Arinicheva, Yulia; Beridze, George; Neumeier, Stefan; Bukaemskiy, Andrey; Bosbach, Dirk


    Using powerful computational resources and state-of-the-art methods of computational chemistry we contribute to the research on novel nuclear waste forms by providing atomic scale description of processes that govern the structural incorporation and the interactions of radionuclides in host materials. Here we present various results of combined computational and experimental studies on La1-xEuxPO4 monazite-type solid solution. We discuss the performance of DFT + U method with the Hubbard U parameter value derived ab initio, and the derivation of various structural, thermodynamic and radiation-damage related properties. We show a correlation between the cation displacement probabilities and the solubility data, indicating that the binding of cations is the driving factor behind both processes. The combined atomistic modeling and experimental studies result in a superior characterization of the investigated material.

  15. Aging performances for resisting low-temperature of three dental yttria-stabilized zirconia ceramic core materials

    Institute of Scientific and Technical Information of China (English)

    XIAO Rui; CHU Bing-feng; ZHANG Lan; CAO Jun-kai


    Background The low-temperature resistance aging performance of Yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) is the key effective factor that influences the long-term success rate of prosthesis.The objective of this study was to test and compare the aging performances for resisting low temperature of Lava Frame,Cercon Smart,and Upcera Yttria-stabilized zirconia core materials,via analyzing the micro and the crystal phases of the materials,and measure the three-point bending strength and the fracture toughness.Methods The three zirconia green bodies were prepared as 60 test samples for three-point bending strength and as 60 test samples for fracture toughness.The test samples for three-point bending strength and fracture toughness were assigned to five groups and were treated respectively for 0,5,10,15,and 20 hours to observe the micro and the crystal phases of the test samples.Then the three-point bending strength and fracture toughness were tested by X-ray diffraction (XRD).Results The m phase content of Lava Frame was raised from 7.70% to 13.01%; the m phase content of Cercon Smart was raised from 4.95% to 8.53%; and Lava Frame is raised from 10.84% to 35.18%.The three-point bending strengths of the three zirconia core materials were higher than 1100 MPa and the fracture toughness was higher than 3 MPa·m1/2.The three-point bending strength and the fracture toughness of Upcra zirconia decreased the most,followed by Lava Frame,and then by Cercon Smart.Conclusion The aging resistance sequences of the three zirconia core materials are,from strong to weak,Cercon Smart,Lava Frame,and Upcera.

  16. A new look at old material: ceramic petrography and Neo\\Eneolithic pottery traditions in the eastern Ljubljansko barje, Slovenia

    Directory of Open Access Journals (Sweden)

    Andreja Žibrat Gašparič


    Full Text Available In this article, a new look at old material, pottery, is presented, as the technology and operational sequences of pottery from the Neolithic and Eneolithic in Slovenia is mostly understudied. Here, the focus is on 5th and 4th millennia BC artefacts from the eastern part of Ljubljansko barje and sites, such as Resnikov prekop, Maharski prekop and Breg near πkofljica. The pottery was studied with a hand lens and petrographically, using an optical polarising microscope. The results were then compared to analyses of locally gathered clays and sediments. Pottery traditions at Resnikov prekop and Breg were different from those at Maharski prekop, although the vessels from all three sites were produced locally and mostly made from local material, but with different recipes or fabrics. The selection of raw material, the shaping and decorating of pots, their firing and use were probably more related to different traditions and individual choices of potters at these sites than to purely technological choices.

  17. Porous ceramic scaffolds with complex architectures

    Energy Technology Data Exchange (ETDEWEB)

    Saiz, Eduardo; Munch, Etienne; Franco, Jaime; Deville, Sylvain; Hunger, Phillip; Saiz, Eduardo; Tomsia, Antoni P.


    This work compares two novel techniques for the fabrication of ceramic scaffolds for bone tissue engineering with complex porosity: robocasting and freeze casting. Both techniques are based on the preparation of concentrated ceramic suspensions with suitable properties for the process. In robocasting, the computer-guided deposition of the suspensions is used to build porous materials with designed three dimensional (3-D) geometries and microstructures. Freeze casting uses ice crystals as a template to form porous lamellar ceramic materials. Preliminary results on the compressive strengths of the materials are also reported.

  18. Effects of superfine refractory carbide additives on microstructure and mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool materials

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Bin, E-mail: [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Ji, Wenbin; Huang, Chuanzhen; Wang, Jun [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Li, Shasha [Shandong Special Equipment Inspection Institute, Jinan 250013 (China); Xu, Kaitao [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China)


    Highlights: • The superfine carbides determined the mechanical properties of composites. • Superfine HfC or TaC caused some oxide impurities in composites. • Superfine VC or NbC refined and homogenized the microstructure. • Failure of composites containing HfC or TaC was produced by larger grains. • Composite containing VC exhibited more bridging and transcrystalline failure. -- Abstract: A study to increase the mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool material by using superfine refractory carbide additives is presented. Four superfine refractory carbides are considered to investigate their effects on the phase composition, element distribution, grain size, fracture surface, crack propagation of the metal ceramic. The physicochemical properties of superfine carbides, such as chemical activities and atom radius, were found to have the significant effects on the microstructure and mechanical properties of the metal ceramic. Hafnium carbide (HfC) and Tantalum carbide (TaC) reduced the mechanical properties of the metal ceramic because of their poor solubility with the Ni binder phase and the formation of oxides. The mechanical properties of the metal ceramic were increased by the addition of superfine niobium carbide (NbC) and vanadium carbide (VC), and their optimum values were a flexural strength of 1100 ± 62 MPa, fracture toughness of 8.5 ± 0.8 MPa.m1/2 and hardness of 21.53 ± 0.36 GPa, respectively, when 3.2 wt% superfine VC was used.

  19. Material Performance of Fully-Ceramic Micro-Encapsulated Fuel under Selected LWR Design Basis Scenarios: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    B. Boer; R. S. Sen; M. A. Pope; A. M. Ougouag


    The extension to LWRs of the use of Deep-Burn coated particle fuel envisaged for HTRs has been investigated. TRISO coated fuel particles are used in Fully-Ceramic Microencapsulated (FCM) fuel within a SiC matrix rather than the graphite of HTRs. TRISO particles are well characterized for uranium-fueled HTRs. However, operating conditions of LWRs are different from those of HTRs (temperature, neutron energy spectrum, fast fluence levels, power density). Furthermore, the time scales of transient core behavior during accidents are usually much shorter and thus more severe in LWRs. The PASTA code was updated for analysis of stresses in coated particle FCM fuel. The code extensions enable the automatic use of neutronic data (burnup, fast fluence as a function of irradiation time) obtained using the DRAGON neutronics code. An input option for automatic evaluation of temperature rise during anticipated transients was also added. A new thermal model for FCM was incorporated into the code; so-were updated correlations (for pyrocarbon coating layers) suitable to estimating dimensional changes at the high fluence levels attained in LWR DB fuel. Analyses of the FCM fuel using the updated PASTA code under nominal and accident conditions show: (1) Stress levels in SiC-coatings are low for low fission gas release (FGR) fractions of several percent, as based on data of fission gas diffusion in UO{sub 2} kernels. However, the high burnup level of LWR-DB fuel implies that the FGR fraction is more likely to be in the range of 50-100%, similar to Inert Matrix Fuels (IMFs). For this range the predicted stresses and failure fractions of the SiC coating are high for the reference particle design (500 {micro}mm kernel diameter, 100 {micro}mm buffer, 35 {micro}mm IPyC, 35 {micro}mm SiC, 40 {micro}mm OPyC). A conservative case, assuming 100% FGR, 900K fuel temperature and 705 MWd/kg (77% FIMA) fuel burnup, results in a 8.0 x 10{sup -2} failure probability. For a &apos

  20. Ceramic Forum International yearbook 2005

    Energy Technology Data Exchange (ETDEWEB)

    Reh, H. (ed.)


    This is the second English-language edition of our 'ceramic forum international Yearbook'. In this year's 'Ceramics World', the perpetually updated textbook section, you will find papers surveying the already in technical ceramics established fields of 'bioceramics' and 'ceramic armouring'. From the traditional ceramics sector, from which news of more and more innovations have been reaching us in recent months, we have picked out 'decorating processes for ceramic tiles' as these are currently enjoying an undreamt-of boom thanks to the development of completely new shaping processes. A soundly researched study on 'rheology in ceramics' completes this section of the yearbook. Interested ceramists will again find everything they need for their day-to-day work - the index will help them to find the information they need fast. This information is available under the following headings: (A) Product News: Short notes on outstanding new machines, kilns, plants and equipment as well as new raw materials on the market, supplied by both European and overseas suppliers. (B) Abstracts: A compilation of abridged articles, all of which published during the last 12 months, discussing interesting processes and products or new directions in research. (C) ESD - European Suppliers Directory: Who supplies what? In English, German, Spanish, Italian and French with about 220 company entries. (D) Appendix: Listing ceramics laboratories in Europe; the periodic system; the most important physical units and the conversion of older ones to SI units (and vice versa); essential formulas for use in the ceramist's daily practice. (orig.)

  1. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)


    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  2. An application of luminiscence dating to building archaeology: The study of ceramic building materials in early medieval churches in north-western France and south-eastern England

    Directory of Open Access Journals (Sweden)

    Blain, Sophie


    Full Text Available The research reported in this thesis concerns the re-evaluation of an archaeological assumption surrounding the origin of Ceramic Building Materials (CBM used from the 9th to the 11th century in religious buildings of north-western France and south-eastern England. Are the bricks used in the masonry structures Roman spolia or a novo productions? Amongst the dating methods that can contribute to building archaeology, it is the technique of stimulated luminescence applied to CBM that is the focus of this study. Results from thermoluminescence (TL and optically stimulated luminescence (OSL dating performed on 52 CBM samples from 11 churches showed that the practice of reusing Roman brick was commonplace in small parish churches, but also that brick-making was not a totally unknown skill of the early medieval craftsmen as it has long been supposed. Most importantly, by identifying that the building material is contemporary to the church, a defined chronology emerges resulting in a new and extremely useful reference point in the history of early medieval architecture.La investigación presentada en esta tesis se ocupa de la reevaluación de un supuesto arqueológico entorno al origen del material cerámico constructivo (CBM empleado entre los siglos IX y XI en los edificios religiosos del Noroeste de Francia y el Sudeste de Inglaterra. ¿Son los ladrillos empleados en las estructuras de fábrica spolia romana o producciones a novo? Entre los métodos de datación que pueden contribuir a la arqueología del edificio, la técnica de luminiscencia estimulada aplicada al CBM es el centro de este estudio. Los resultados de la termoluminiscencia (TL y de la luminiscencia estimulada ópticamente (OSL, aplicadas en 52 muestras de CBM tomadas en 11 iglesias, evidencian que la práctica de reutilizar ladrillos romanos era común en pequeñas iglesias parroquiales, pero que también la técnica de elaboración de ladrillos no era totalmente desconocida para los

  3. XRD applied to the determination of pigments and composition of lithic materials and ceramics from archaeological pre-hispanic sites of the Rio de la Plata

    Energy Technology Data Exchange (ETDEWEB)

    Beovide, Laura [Department of Archeology, National Museum of Anthropology, Montevideo, (Uruguay); Pardo, Helena; Faccio, Ricardo; Mombru, Alvaro [Centro NanoMat, Polo Tecnologico de Pando, Facultad de Quimica, Universidad de la Republica, Pando, Canelones (Uruguay); Crystallography, Solid State and Materials Laboratory (Cryssmat-Lab), DETEMA, Facultad de Quimica, Universidad de la Republica, Gral, Montevideo (Uruguay); Piston, Mariela, E-mail: [Analytical Chemistry, Estrella Campos Department, Facultad de Quimica, Universidad de la Republica, Montevideo (Uruguay)


    Full text: The earliest records of human occupation on the lower basin of Santa Lucia River are dated ca. 4800 {sup 14}C years BP, in the area of one of the major tributaries of the Rio de la Plata on the Uruguayan coast. These societies were basically hunters and gatherers until ca. 3000 {sup 14}C years BP when they incorporated the horticulture. In this multidisciplinary work, two cases of application of XRD analysis of archaeological materials are presented to provide new perspectives in solving various problems related to the technological organization of these societies. In the first case, ceramics and pigments from an archaeological context prior to the hispanic-indian contact were analyzed. The X-ray powder diffraction patterns were obtained using a RIGAKU, Ultima IV with CBO monochromator, CuK{sub {alpha}} radiation was at 40 kV and 20 mA tube power at 0.02 deg/seg, operating in the range from 2{theta}=5.00 to 60.00 deg. According the comparison between the experimental recorded X-ray diffraction pattern to those stored in a X-ray powder diffraction database reveals that the piece of pottery is mainly constitute of quartz (SiO{sub 2}) and hematite (Fe{sub 2}O{sub 3}) while the mineral sample is probably composed mainly of quartz (SiO{sub 2}) and goethite (FeO{sub 3}.H{sub 2}O). The results allow a first approximation to know the inorganic pigments that were part of the decoration of the pottery and pigments used in the archaeological context. In the second case an amphibolite instrument from ca. 2700 {sup 14}C years BP related to a shell midden was analyzed and compared with amphibolites located 15 km of the archaeological site to assess if they were the raw materials for these instruments. Compositional XRD mineralogical analysis shows that the both samples seem to have similar mineral composition, which is mainly quartz (SiO{sub 2}) and a mixed sodium magnesium and calcium silicate (NaCa{sub 2}(Mg{sub 4}Ti)Si{sub 6}Al{sub 2}O{sub 23}(OH){sub 2}). This

  4. Effect of mechanical cycling on the flexural strength of densely sintered ceramics

    NARCIS (Netherlands)

    Itinoche, Koiti Marco; Ozcan, Mudu; Bottino, Marco Antonio; Oyafuso, Denise


    Objectives. The aim of this study was to evaluate the effect of mechanical cycling on the biaxial flexural strength of two densely sintered ceramic materials. Methods. Disc shaped zirconia (In-Ceram Zirconia) and high alumina (Procera AllCeram) ceramic specimens (diameter: 15 min and thickness: 1.2

  5. Characterization of wear in composite material orthopaedic implants. Part I: The composite trunnion/ceramic head interface. (United States)

    Maharaj, G; Bleser, S; Albert, K; Lambert, R; Jani, S; Jamison, R


    Carbon fiber reinforced polyetheretherketone (C/PEEK) composite materials are being investigated as an alternative to metal in the femoral component of a total hip arthroplasty. Wear is among the issues that must be addressed before introducing a new orthopaedic implant material. This study examines the generation of wear debris when zirconia femoral heads are mechanically attached to C/PEEK trunnions and loaded under simulated physiological conditions. Mechanical testing was performed on a trunnion/head assembly loaded from 445 to 4450N at an angle of 39 degrees to the long axis of the trunnion. The trunnions were tested at a frequency of 20 Hz for 10 million cycles. After completion of the fatigue test, solution from the test assembly was characterized by laser scattering and by SEM image analysis to determine the size, shape, total number, and identify of the particles. In addition, the peak load to pull the head from the trunnion was measured. The total number of particles generated during the test was in the range of 10(5) as indicated by both laser scattering and (SEM) image analysis. Both carbon fiber and PEEK particles were found in an average proportion of about 1:13, respectively. The carbon fiber particle size average was 153 microns and the PEEK particle size average was 2.2 microns. The zirconia heads remained well attached to the C/PEEK trunnions as indicated by a mean peak distraction force of 1942 +/- 116N.

  6. Extending Horizon of Materials Processing with Solar Furnace Solar-synthesis of raw material powders (carbides and carbonitrides) and solar-sintering of ceramic powder compacts with novel prospects of introducing unstable chemical species into the reaction system

    Energy Technology Data Exchange (ETDEWEB)

    Guerra Rosa, L.; Cruz Fernandes, J.


    Solar furnace (SF) yielding high flux of concentrated solar beam has been used for our recent trial syntheses of carbides and carbonitrides of Si and d-group transition metals and, during the course of this series of preliminary work, we encountered several intriguing phenomena which cannot be interpreted in terms of available equilibrium phase relationships. These new evidences seem to indicate still unexploited potentiality of solar furnace as novel type of chemical reactor rather than mere ecological heat source replacing traditional electric furnace. Besides these raw materials powder synthesis experiments, we have been testing also potentiality of SF a reactor for sintering oxide and non-oxide ceramic powders and found that mechanical properties of the solar-sintered specimen were comparable to those of the counterpart manufactured by traditional industrial sintering process. As such, data gathered so far implicate great potentiality of SF as new type of chemical reactor. Introduction of unstable chemical species, such as non-graphitic carbon and NH{sub 3} gas with suppressed degree of dissociation, into the reaction system might further extend the range of producible materials in the SF. Thus, some review is also give concerning recent works involving usage of unstable chemical species emerging from a group of Osaka University. (Author) 35 refs.

  7. Review of micromachining of ceramics by etching

    Institute of Scientific and Technical Information of China (English)



    In the last two decades, there has been an enormous surge in interest in ceramic materials and, as a result, there have been significant advances in their development and applications. Their inherent properties, such as capability of operating at temperatures far above metals, high level of hardness and toughness, low coefficient of thermal expansion and high thermal conductivity rendered ceramics to be one of the leading engineering materials. Many research works have been conducted in the past few years on machining of advanced ceramics using different processing methods in order to obtain a better surface roughness, higher material removal rate and improved tool life. Micromachining using chemical etching is one of those methods that do not involve the problem of tool life and direct tool-work piece contact. However, only a few research works have been done on micromachining of ceramics using chemical etching. Hence, study of chemical machining of advanced ceramics is still needed as the process has found wide application in the industry because of its relative low operating costs. In this work, we summarize the recent progresses in machining of different types of advanced ceramics, material processing methods such as wet etching and dry etching, and finally the prospects for control of material removal rate and surface quality in the process of ceramic micromachining.

  8. Development of high-temperature resistant, noncorrodible, nonmetallic ceramic materials, especially silicon nitride in gas turbine application. Entwicklung von hochwarmfesten, korrosionsbestaendigen, nichtmetallischen keramischen Werkstoffen, insbesondere Siliciumnitrid fuer den Gasturbinenbau

    Energy Technology Data Exchange (ETDEWEB)

    Blecha, M.; Pohlmann, H.J.


    The report under review is part of the project 'Ceramic Materials for Automobile Gas Turbines', which has been sponsored by the Ministry for Research and Technology of the Federal Republic of Germany since 1974 and describes the works in the years from 1980 to 1983. Special effort has been made in the improvement of silicon nitride concerning oxidation resistance and strength, suitable production techniques such as foil casting, injection moulding, extrusion and isostatic pressing as well as the manufacturing of structural components with improved material data for test purposes. With this the tight connection of production techniques, construction and testing in simulated application conditions was proved.

  9. 齿科常见修复材料微观结构与氧化锆磨损量之间的关系%The Wear of Different Dental Crown Restorative Materials Opposed to Zirconia Ceramic

    Institute of Scientific and Technical Information of China (English)

    刘晶莹; 郭长军; 刘晓明


    [Objective]The purpose of this study was to evaluate the effects of microstructure to the wear of different kinds of restorative crown materials used in clinical and zirconia ceramic. [Methods] Specimens were evaluated at a xSO and x500 magnification by a scanning electron microscope. The weight loss of opposing zirconia ceramic was measured to compare the wear properties. [Results] The results of scanning electron micrograph (SEM) of different materials were different. The weight loss of zirconia ceramic caused by four materials from small to large were gold alloy, nanoceramic, hydrothermal low-fusing ceramic, and D.SIGN (P<0.05). [Conclusion] The microstructure of the restorative material is one of the important factors that influences the zirconia ceramic wear properties.%[目的]通过体外实验,探讨齿科不同牙冠修复材料微观结构与氧化锆磨损量的关系.[方法]采用针-盘式二体磨耗机,以氧化锆为对磨物,电镜观察义获嘉陶瓷、低温水热陶瓷、纳米陶瓷和金钯合金4种牙科常用冠修复材料磨耗面的微观结构,以及称量测定氧化锆的质量损失.[结果]电镜下金钯合金磨耗面呈均质状结构,低温水热陶瓷磨耗后气孔少见,形状规则,无大的裂纹存在,纳米陶瓷磨耗后可见细小裂隙,偶见小气孔,形状规则,义获嘉陶磨耗面粗糙,可见磨损凹陷沟窝及细裂纹,形状不规则.氧化锆与各种材料对磨后质量损失由大到小分别为义获嘉陶瓷组、低温水热陶瓷组、纳米陶瓷组、金钯合金组,且各组间均有显著差异(P<0.05).[结论]修复材料的微观结构是影响氧化锆耐磨性能的重要因素之一.

  10. Processing and characterization of an Al{sub 2}O{sub 3}/WC/TiC micro- nano-composite ceramic tool material

    Energy Technology Data Exchange (ETDEWEB)

    Zhao Jun, E-mail: [Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan 250061 (China); Yuan Xunliang [Seco Tools (Shanghai) Co. Ltd., Shanghai 200233 (China); Zhou Yonghui [Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan 250061 (China)


    An Al{sub 2}O{sub 3}-based composite ceramic tool material reinforced with WC microparticles and TiC nano-particles was fabricated by using hot-pressing technique with MgO and NiO as sintering aids. The experimental results showed that optimal mechanical properties were achieved for the composite with the addition of 24 vol.% TiC nano-particles and 16 vol.% WC microparticles, with the flexural strength, fracture toughness and Vicker's hardness being 842 MPa, 6.82 MPa m{sup 1/2} and 22.19 GPa, respectively. The microstructure and phase composition of the composites were characterized with scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The fracture surface of the Al{sub 2}O{sub 3}/16 vol.%WC/24 vol.%TiC micro- nano-composite was characterized by a mix of intergranular and transgranular fracture as a result of the presence of both intergranular and intragranular secondary phase particles. It is believed that inhibition of matrix grain growth by intergranular secondary phase particles, sub-grain boundaries and dislocations pinning inside Al{sub 2}O{sub 3} grains induced by intragranular TiC nano-particles contribute to the strengthening of the composite. Meanwhile, the dislocations and microcracks inside the matrix grains can also increase the flaw-tolerance leading to high toughness of the composite. Additionally, some extrinsic processes including crack deflection, crack bridging and crack branching caused by the microstructural discontinuities and local stress state can absorb a great amount of fracture energy, which are beneficial for the toughening of the composite. However, future research will need to quantitatively understand the synergistic effect of TiC nano-particles and WC microparticles on strengthening and toughening mechanisms.

  11. Bone regeneration in 3D printing bioactive ceramic scaffolds with improved tissue/material interface pore architecture in thin-wall bone defect. (United States)

    Shao, Huifeng; Ke, Xiurong; Liu, An; Sun, Miao; He, Yong; Yang, Xianyan; Fu, Jianzhong; Liu, Yanming; Zhang, Lei; Yang, Guojing; Xu, Sanzhong; Gou, Zhongru


    Three-dimensional (3D) printing bioactive ceramics have demonstrated alternative approaches to bone tissue repair, but an optimized materials system for improving the recruitment of host osteogenic cells into the bone defect and enhancing targeted repair of the thin-wall craniomaxillofacial defects remains elusive. Herein we systematically evaluated the role of side-wall pore architecture in the direct-ink-writing bioceramic scaffolds on mechanical properties and osteogenic capacity in rabbit calvarial defects. The pure calcium silicate (CSi) and dilute Mg-doped CSi (CSi-Mg6) scaffolds with different layer thickness and macropore sizes were prepared by varying the layer deposition mode from single-layer printing (SLP) to double-layer printing (DLP) and then by undergoing one-, or two-step sintering. It was found that the dilute Mg doping and/or two-step sintering schedule was especially beneficial for improving the compressive strength (~25‒104 MPa) and flexural strength (~6‒18 MPa) of the Ca-silicate scaffolds. The histological analysis for the calvarial bone specimens in vivo revealed that the SLP scaffolds had a high osteoconduction at the early stage (4 weeks) but the DLP scaffolds displayed a higher osteogenic capacity for a long time stage (8~12 weeks). Although the DLP CSi scaffolds displayed somewhat higher osteogenic capacity at 8 and 12 weeks, the DLP CSi-Mg6 scaffolds with excellent fracture resistance also showed appreciable new bone tissue ingrowth. These findings demonstrate that the side-wall pore architecture in 3D printed bioceramic scaffolds is required to optimize for bone repair in calvarial bone defects, and especially the Mg doping wollastontie is promising for 3D printing thin-wall porous scaffolds for craniomaxillofacial bone defect treatment.

  12. Processing of Ceramic Based Nanocomposite Using α-Al2O3 Powder and FeCl2 Solution as Starting Materials

    Institute of Scientific and Technical Information of China (English)


    Alumina-iron nanocomposite powders were prepared by a two-step process. In the first step, α-Al2O3-FeCl2 powder mixture was formed by mixing α-Al2O3 powders with FeCl2 solution followed by drying. In the second step, the FeCl2 in the dry power mixture was selectively reduced to iron particles. A reduction temperature of 750℃ for 15 min in dry H2 was chosen based on the thermodynamic calculations. The concentration of iron in FeCl2 solution was calculated to be 20 vol. pct in the final composite. Two techniques were used to produce composite bulk materials. The Al2O3 nanocomposite powders were divided to two batches. The first batch of the produced mixture was hot pressed at 1400℃ and 27 MPa for 30 min in a graphite die. To study the effect of oxygen on the Al2O3/Fe interface bonding and mechanical properties of the composite,the second batch was heat treated in air at 700℃ for 20 min to partially oxidize the iron particles before hot pressing. Characterization of the composites was undertaken by conventional density measurements, X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron probe micro analysis (EPMA). The suggested processing route (mixing, reduction and hot pressing)produces ceramic-metal nanocomposite much tougher than the pure Al2O3. The fracture strength of the produced Al2O3/Fe nanocomposite is nearly twice that of the pure Al2O3. The presence of spinel phase,FeAl2O4, as thick layer around the Fe particles in the Al2O3 matrix has a detrimental effect on interfacial bonding between Fe and Al2O3 and the fracture properties of the composite.

  13. Ceramic susceptor for induction bonding of metals, ceramics, and plastics (United States)

    Fox, Robert L.; Buckley, John D.


    A thin (.005) flexible ceramic susceptor (carbon) was discovered. It was developed to join ceramics, plastics, metals, and combinations of these materials using a unique induction heating process. Bonding times for laboratory specimens comparing state of the art technology to induction bonding were cut by a factor of 10 to 100 times. This novel type of carbon susceptor allows for applying heat directly and only to the bondline without heating the entire structure, supports, and fixtures of a bonding assembly. The ceramic (carbon film) susceptor produces molten adhesive or matrix material at the bond interface. This molten material flows through the perforated susceptor producing a fusion between the two parts to be joined, which in many instances has proven to be stronger than the parent material. Bonding can be accomplished in 2 minutes on areas submitted to the inductive heating. Because a carbon susceptor is used in bonding carbon fiber reinforced plastics and ceramics, there is no radar signature or return making it an ideal process for joining advanced aerospace composite structures.

  14. Ceramic Polishing Slag as Foaming Material for Preparation of Light Glazed Tile%以陶瓷抛光废渣为发泡原料制备轻质釉面砖的研究

    Institute of Scientific and Technical Information of China (English)

    许林峰; 曾德朝; 钟保民


    A light ceramic tile body with outstanding non-deformability was produced by using ceramic polishing slag as foaming material and clay,silica sand,potash feldspar as raw materials.And a high temperature glaze and a low tempera-ture glaze with coefficient of thermal expansion adapting to the body were also produced.Light ceramic glazed tiles with ex-cellentglaze surface were prepared by a method of double-layer glazing.The test results indicate that the light ceramic glazed tiles show excellentantifouling property,and the flexural strength of 8.47 MPa and heat conductivity coefficient of 0. 39 W/m·K were reached.%以抛光废渣为发泡原料,结合粘土、石英、钾长石等陶瓷原料,制备出抗变形能力好的轻质陶瓷砖坯;并研制出热膨胀系数与轻质砖坯适配的高温釉料和低温釉料;采用双层布釉的方法,制备出釉面质量良好的轻质釉面砖。测试结果表明:轻质陶瓷砖釉面具有优异的防污性能,抗折强度达到8.47 MPa,导热系数为0.39 W/m·K。

  15. Study on active vibration control for high order mode of flexible beam using smart material piezoelectric ceramic (United States)

    Wu, Da-fang; Huang, Liang; Mu, Meng; Wang, Yue-wu; Wu, Shuang


    In order to reduce effective load and lower the launch cost, many light-weight flexible structures are employed in spacecraft. The research of active control on flexible structural vibration is very important in spacecraft design. Active vibration control on a flexible beam with smart material piezoelectric pieces bonded in surface is investigated experimentally using independent modal space control method, which is able to control the first three modes independently. A comparison between the systems responses before and after control indicates that the modal damping of flexible structure is greatly improved after active control is performed, indicating remarkable vibration suppression effect. Dynamic equation of the flexible beam is deducted by Hamilton principle, and numerical simulation of active vibration control on the first three order vibration modes is also conducted in this paper. The simulation result matches experimental result very well. Both experimental and numerical results indicate that the independent modal control method using piezoelectric patch as driving element is a very effective approach to realize vibration suppression, which has promising applications in aerospace field.

  16. PMMA-based composite materials with reactive ceramic fillers: IV. Radiopacifying particles embedded in PMMA beads for acrylic bone cements. (United States)

    Abboud, M; Casaubieilh, L; Morvan, F; Fontanille, M; Duguet, E


    New acrylic bone cements were prepared from alumina particles previously treated by 3-(trimethoxysilyl)propylmethacrylate (gamma-MPS) and embedded in poly(methylmethacrylate-co-ethylacrylate) beads with about 7 mol% of ethyl acrylate repeating units. The encapsulation was performed through a conventional suspension polymerization process. The influence of (i) the concentration of the dispersion stabilizer and (ii) the alumina content upon the shape, size, and size distribution of the acrylic beads was studied. Cements were prepared from each batch by hand-mixing alumina-filled acrylic beads with a liquid monomer mixture containing methyl methacrylate, n-butyl methacrylate, and N,N-dimethyl-p-toluidine. Benzoyl peroxide was previously added to the solid part. The powder-to-liquid ratio was equal to 2 for each formulation. Compressive strength of cured cement decreases with alumina content, whereas compressive modulus remains roughly constant. These results are in contradiction to those obtained for cements based on a mixture of gamma-MPS-treated alumina and unfilled acrylic beads. Nevertheless, they are interpreted in terms of alumina arrangement in the cement. In the first case, alumina particles contribute to the reinforcement of the dispersed acrylic phase, with poor benefits for the whole materials. In the second case, they allow the reinforcement of the continuous acrylic phase and, therefore, the cement's one.

  17. Structure of aluminosilicate melts produced from granite rocks for the manufacturing of petrurgical glass-ceramics construction materials

    Directory of Open Access Journals (Sweden)

    Simakin, A. G.


    Full Text Available The aluminosilicate melt is a partly ordered phase and is the origin of glass for producing glassceramics and petrurgical materials. They are well extended used as construction materials for pavings and coatings. Its structure can be described in the terms of the aluminosilica tetrahedras coordination so-called Q speciation. The proportions of tetrahedra with different degree of connectivity with others (from totally connected to free has been studied by NMR and IR methods for sodium-silicate melts. Medium range structure can be characterized by the sizes of irreducible rings composed of the aluminosilica tetrahedra. Systematic increase of the four member rings proportion in the sequence of the Ab-An glasses were observed. The water dissolution in sodium-silicate glass affects the Q speciation. Cations network-modifiers positions in the melt structure are important to know since these cations stabilize particular structure configurations. Modification of the distribution of Na coordination in the sodium-silicate glass at water dissolution was determined by NMR spectroscopy. The observed modification of the hydrous aluminosilicate melt structure resulted in the shift of the eutectic composition in the granite system with decreasing of the crystallization field of feldspars. The feldspar growth rates show practically no dependence on the water content in the concentration range 2-4 wt.%. Likewise, the solved water has a little influence on the crystal growth rate of the lithium silicate phase in lithium containing glasses in accordance with estimated enhancing of the diffusion transport.

    Los fundidos de alumino-silicato son una fase parcialmente ordenada. Su estructura puede ser descrita en términos de la coordinación de tetraedros de alúmina-sílice también denominados especies Q. La proporción de tetraedros con diferente grado de conectividad entre si se ha investigado por espectroscopias de RMN e IR en fundidos de silicatos

  18. Lightweight ceramic filter components: Evaluation and application

    Energy Technology Data Exchange (ETDEWEB)

    Eggerstedt, P.M.


    Ceramic candle filtration is an attractive technology for particulate removal at high temperatures. The primary objective of this SBIR research program is to increase the performance, durability, and corrosion resistance of lightweight filter candles and filter tubesheet components (Fibrosic{trademark}), fabricated from vacuum formed chopped ceramic fiber (VFCCF), for use in advanced coal utilization applications. Phase 1 results proved that significant gains in material strength and particle retentivity are possible by treatment of VFCCF materials with colloidal ceramic oxides. Phase 2 effort will show how these treated materials tolerate high temperature and vapor-phase alkali species, on a long-term basis. With good durability and corrosion resistance, high temperature capability, and a low installed and replacement cost, these novel materials will help promote commercial acceptance of ceramic candle filter technology, as well as increase the efficiency and reliability of coal utilization processes in general.

  19. Study on Effects of Alkylation Modification on Properties of Quartz Composite Ceramic Materials%烷基化改性对石英复合陶瓷材料性能的影响研究

    Institute of Scientific and Technical Information of China (English)

    尹正帅; 刘义华; 王芬; 佘平江; 袁孟春


    Quartz composite ceramic material is alkylated modified by using HMDS. Mechanical properties, humidity resistance, dielectric properties, oxyacetylene ablation properties and adhesion properties of the materials are investigated. The results show that the alkylation modification can greatly improve humidity resistance of quartz composite ceramic material, slightly improve dielectric properties, oxyacetylene ablation properties and adhesion properties of the materials, and has no effect on mechanical properties of the materials.%采用六甲基二硅氮烷对石英复合陶瓷进行烷基化改性,研究了烷基化改性前后材料的力学性能、吸潮性能、介电性能、氧乙炔烧蚀性能及粘接性能.结果显示,烷基化改性能够极大地改善石英复合陶瓷材料的防潮性能,对介电性能和氧乙炔线烧蚀率和粘接性能略有提升,对力学性能基本无影响.

  20. Ceramics and ceramic matrix composites - Aerospace potential and status (United States)

    Levine, Stanley R.


    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  1. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.


    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  2. [Study of regeneration in periodontal tissue after implantation of bone ceramic and collagen gel compound materials. Evaluation of histopathological finding and autoradiography]. (United States)

    Miyamoto, Y; Hayashi, H; Kamoi, K


    The aim of this study is to determine the process of periodontal tissue regeneration and the metabolic activity of osteoblasts after implantation of bone ceramic and collagen gel compound materials (BC). Bone defects were artificially prepared in the alveolar septa of the bilateral upper first and second molars of Wistar rats. Subsequently, BC were implanted into the defective sites on the left side, and the gingival flaps were closed. At the defective sites on the right side, as a control, gingival flaps were closed without implantation. Rats were sacrificed 1, 3, 5, 7 or 14 weeks after implantation, and prepared tissue sections were observed both pathologically and autoradiographically using 3H-Proline. The results obtained were as follows: Pathological Findings One week after BC implantation, inflammatory cellular infiltration of the surrounding gingival connective tissue was relatively mild. Three weeks after implantation, BC were present in fibrous connective tissues, and some directly bound to the marices of regenerated bone. Observation 5 weeks after implantation revealed that BC had become embedded in the regenerated bone matrices and that there was giant cell reaction to foreign bodies at the margin of BC located in connective tissue. BC were directly bound to the regenerated bone matrices without intermediary fibrous tissues 7 and 14 weeks after implantation. Connective tissues showed high grade regeneration of collagen fiber bundles, in an arrangement that tended to be fixed in mesial and distal directions. Autoradiographic Findings There was no uptake of 3H-Proline into the regenerated bone matrices or the gingival connective tissue surrounding BC, while uptake of 3H-Proline into the entire area around the root apex and in the vicinity of the alveolar septum was observed with time (weeks) after BC implantation. These results suggest that BC provide nuclei for bone regeneration through inclusion in newly-generated periodontal bone tissue, although it is

  3. Effects of Steel Fiber on Tribological Properties of Ceramic -Based Friction Material%钢纤维对陶瓷基摩擦材料摩擦学性能的影响

    Institute of Scientific and Technical Information of China (English)

    王发辉; 刘莹


    以钢纤维为增强材料,采用氮气保护烧结方法制备出了钢纤维增强陶瓷基摩擦材料,用XD-MSM型定速摩擦磨损试验机对比研究了不同钢纤维含量对陶瓷基摩擦材料的热衰退性能、恢复性能以及磨损性能的影响,利用扫描电子显微镜(SEM)观察磨损表面形貌,并探讨了其磨损机理.研究结果表明:钢纤维的添加量(质量百分数)为24%时,钢纤维同陶瓷基体界面结合良好,陶瓷基摩擦材料的耐磨性能有所提高,热衰退率仅为5.8%,恢复率达到了107.8%,表明此配方陶瓷基摩擦材料具有较高的抗热衰退性能和恢复性能;钢纤维的含量影响陶瓷基摩擦材料的磨损形式,当含钢纤维含量较少时,陶瓷基摩擦材料以脆性脱落和疲劳磨损混合磨损形式为主;而随添加钢纤维含量的增多,其磨损形式转变为磨粒磨损;钢纤维过量加入时,则主要磨损形式为脆性脱落和疲劳磨损,并伴有黏着磨损.%Steel fiber reinforced ceramic -based friction material is prepared by nitrogen protection sintering method. The effects of steel fiber content on fade, recovery and wear performance of the ceramic - based friction material are studied and compared using XD - MSM constant speed friction tester. The worn surface morphology is observed by using scanning electron microscopy (SEM) , and wear mechanism is discussed. The results show that the interface between steel fiber and ceramic matrix is good, the wear resistance of the friction material with a steel fiber content of 24% is improved. The fade ratio is as low as 5.8% and the recovery ratio is 107.8%, showing the excellent performances of heat fading resistance and recovery of the friction material. SEM analysis shows that steel fiber content has impact on the main wear mechanism of ceramic - based friction material. The main wear mechsanisms of ceramic - based friction material with a low

  4. Polymer Coating for Immobilizing Soluble Ions in a Phosphate Ceramic Product

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Dileep; Wagh, Arun S.; Patel, Kartikey D.


    A polymer coating is applied to the surface of a phosphate ceramic composite to effectively immobilize soluble salt anions encapsulated within the phosphate ceramic composite. The polymer coating is made from ceramic materials, including at least one inorganic metal compound, that wet and adhere to the surface structure of the phosphate ceramic composite, thereby isolating the soluble salt anions from the environment and ensuring long-term integrity of the phosphate ceramic composite.

  5. Effect of different cleaning regimens on the adhesion of resin to saliva-contaminated ceramics



    PURPOSE: The aim of this study was to evaluate the influence of different cleaning regimens on the microshear bond strength (μSBS) of three different all-ceramic surfaces after saliva contamination. MATERIAL AND METHODS: Cubic ceramic specimens (3 × 3 × 3 mm(3) ) were prepared from three types of ceramics: zirconium dioxide (Z), leucite-reinforced glass ceramic (E), lithium disilicate glass ceramic (EX; n = 12/subgroup). A total of 144 composite resin cylinders (diameter: 1 mm, height: 3 m...

  6. 稀土锆酸盐热障涂层材料研究进展%Research Progresses of Rare-Earth Zirconate Ceramic Materials for Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    项建英; 陈树海; 黄继华; 周国栋; 梁文建; 汪瑞军; 何箐


    稀土锆酸盐是最有希望应用于未来高性能航空发动机的热障涂层材料之一.归纳了国内外研究者在稀土锆酸盐类陶瓷材料上取得的结果,系统分析了不同位置全取代或部分取代得到的掺杂陶瓷材料的热物理性能和力学性能,并讨论了热障涂层材料研究的发展趋势,最后指出了稀土高酸盐热障涂层材料需要进一步研究的关键问题.%Rare-earth zirconates is one of the prospective thermal barrier coatings (TBCs) materials for use in high performance turbine engine in the future. The research progress of home and abroad is summarized, and the ther-mo-physical and mechanical properties of ceramic materials which substituted by completely or partly at different elements were analyzed systematically. The research progress and development tendency of ceramic materials for TBCs are analyzed and investigated, and then some key problems of rare-earth zirconates as TBCs materials in further reac-her are reviewed in the end.

  7. Interphase for ceramic matrix composites reinforced by non-oxide ceramic fibers (United States)

    DiCarlo, James A. (Inventor); Bhatt, Ramakrishna (Inventor); Morscher, Gregory N. (Inventor); Yun, Hee-Mann (Inventor)


    A ceramic matrix composite material is disclosed having non-oxide ceramic fibers, which are formed in a complex fiber architecture by conventional textile processes; a thin mechanically weak interphase material, which is coated on the fibers; and a non-oxide or oxide ceramic matrix, which is formed within the interstices of the interphase-coated fiber architecture. During composite fabrication or post treatment, the interphase is allowed to debond from the matrix while still adhering to the fibers, thereby providing enhanced oxidative durability and damage tolerance to the fibers and the composite material.

  8. Low Voltage Power Supply Incorporating Ceramic Transformer

    CERN Document Server

    Imori, M


    A low voltage power supply provides the regulated output voltage of 1 V from the supply voltage around 48 V. The low voltage power supply incorporates a ceramic transformer which utilizes piezoelectric effect to convert voltage. The ceramic transformer isolates the secondary from the primary, thus providing the ground isolation between the supply and the output voltages. The ceramic transformer takes the place of the conventional magnetic transformer. The ceramic transformer is constructed from a ceramic bar and does not include any magnetic material. So the low voltage power supply can operate under a magnetic field. The output voltage is stabilized by feedback. A feedback loop consists of an error amplifier, a voltage controlled oscillator and a driver circuit. The amplitude ratio of the transformer has dependence on the frequency, which is utilized to stabilize the output voltage. The low voltage power supply is investigated on the analogy of the high voltage power supply similarly incorporating the cerami...

  9. FY2016 Ceramic Fuels Development Annual Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2016 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY16 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  10. FY2015 ceramic fuels development annual highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)


    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2015 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY15 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  11. Hydrophobicity of rare-earth oxide ceramics (United States)

    Azimi, Gisele; Dhiman, Rajeev; Kwon, Hyuk-Min; Paxson, Adam T.; Varanasi, Kripa K.


    Hydrophobic materials that are robust to harsh environments are needed in a broad range of applications. Although durable materials such as metals and ceramics, which are generally hydrophilic, can be rendered hydrophobic by polymeric modifiers, these deteriorate in harsh environments. Here we show that a class of ceramics comprising the entire lanthanide oxide series, ranging from ceria to lutecia, is intrinsically hydrophobic. We attribute their hydrophobicity to their unique electronic structure, which inhibits hydrogen bonding with interfacial water molecules. We also show with surface-energy measurements that polar interactions are minimized at these surfaces and with Fourier transform infrared/grazing-angle attenuated total reflection that interfacial water molecules are oriented in the hydrophobic hydration structure. Moreover, we demonstrate that these ceramic materials promote dropwise condensation, repel impinging water droplets, and sustain hydrophobicity even after exposure to harsh environments. Rare-earth oxide ceramics should find widespread applicability as robust hydrophobic surfaces.

  12. Preparation and properties of dental zirconia ceramics

    Institute of Scientific and Technical Information of China (English)


    Y2O3-stabilized tetragonal zireonia polyerystalline (Y-TZP) ceramics with high-performance were prepared for dental application by use of the micro-emulsion and two-step sintering method.The crystal phase,morphology,and microstructure of the reaction products were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and transmission electron microscopy (TEM).XRD results show that the ceramics mainly consist of tetragonal zirconia.Physical and mechanical properties test results show that the bending strength,fracture toughness,and the density of full sintered Y-TZP ceramics are llS0 MPa,5.53 crown machined with this material by CAD/CAM system exhibits a verisimilitude configuration and the material's expansion coefficient well matches that of the glaze.These results further indicate that the product can be used as a promising new ceramic material

  13. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé


    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  14. 倒车雷达用锆钛酸铅压电陶瓷材料的研究%Study on Lead Zirconate Titanate Piezoelectric Ceramic Materials for Reversing Radar

    Institute of Scientific and Technical Information of China (English)

    文理; 刘玉红


    对锆钛酸铅陶瓷材料进行了Nb2 O5、 SrCO3微量掺杂改性研究,观察了掺杂后陶瓷样品的显微结构,研究了其相对介电常数、压电常数、机电耦合系数及电容量变化率随测试温度变化的规律。实验结果表明: Nb2 O5、 SrCO3掺杂后,陶瓷结构致密,介电损耗减少,相对介电常数、压电常数、机电耦合系数明显提高,电容量变化率明显改善。当Nb2 O5、 SrCO3的添加量为0.6wt%时,制得的压电陶瓷材料具有最佳的压电性能:εr=2100, D33=450 pC/N, Kp=0.81,ΔC/C<10%(-55~85℃),可以满足高性能的汽车倒车雷达的应用要求。%The lead zirconate titanate ceramic materials doped with Nb2 O5 , SrCO3 were studied.The microstructures of the doped ceramic samples were observed.Relative dielectric constant, piezoelectric constant, electromechanical coupling coefficient and capacitance change rates with test temperature were studied.The experimental results showed that Nb2 O5 , SrCO3 doping on ceramic, the ceramic becomes denser, the dielectric loss reduces, the relative dielectric constants, piezoelectric constant, electromechanical coupling coefficient increased evidently, the capacitance change rate improved obviously.When the adding amount of Nb2 O5 , SrCO3 was 0.6wt%, the piezoelectric ceramic material prepared had the best piezoelectric poperties,εr=2100, D33=450 pC/N, Kp=0.81, ΔC/C<10%(-55~85 ℃), can meet the requirements of high performance car reversing radar’s.


    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C


    The infrastructure for transportation in the United States allows for a high level of mobility and freight activity for the current population of 300 million residents, and several million business establishments. According to a Department of Transportation study, more than 230 million motor vehicles, ships, airplanes, and railroads cars were used on 6.4 million kilometers (4 million miles) of highways, railroads, airports, and waterways in 1998. Pipelines and storage tanks were considered to be part of this deteriorating infrastructure. The annual direct cost of corrosion in the infrastructure category was estimated to be approximately $22.6 billion in 1998. There were 583,000 bridges in the United States in 1998. Of this total, 200,000 bridges were steel, 235,000 were conventional reinforced concrete, 108,000 bridges were constructed using pre-stressed concrete, and the balance was made using other materials of construction. Approximately 15 percent of the bridges accounted for at this point in time were structurally deficient, primarily due to corrosion of steel and steel reinforcement. Iron-based amorphous metals, including SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been developed, and have very good corrosion resistance. These materials have been prepared as a melt-spun ribbons, as well as gas atomized powders and thermal-spray coatings. During electrochemical testing in several environments, including seawater at 90 C, the passive film stabilities of these materials were found to be comparable to that of more expensive high-performance alloys, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. These materials also performed very well in standard salt fog tests. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation

  16. Fabrication and Crystallization of ZnO-SLS Glass Derived Willemite Glass-Ceramics as a Potential Material for Optics Applications

    Directory of Open Access Journals (Sweden)

    Mohd Hafiz Mohd Zaid


    Full Text Available Willemite glass-ceramics were successfully derived from conventional melt-quench ZnO-SLS precursor glass by an isothermal heat treatment process. The effect of heat treatment temperatures on the physical properties was investigated by Archimedes principle and linear shrinkage. The generation of willemite crystal phase and morphology with increase in heat treatment temperature was examined by X-ray diffraction (XRD, Fourier transform infrared (FTIR, and field emission scanning electron microscopy (FESEM techniques. X-ray diffraction revealed that the metastable β-Zn2SiO4 and thermodynamically stable zinc orthosilicate α-Zn2SiO4 phases can be observed at temperatures above 700°C. The experimental results indicated that the density and shrinkage of the glass-ceramic vary with increasing the sintering temperature. FTIR studies showed that the structure of glass-ceramic consists of SiO2 and ZnO4 units and exhibits the structural evolution of willemite glass-ceramics. The characteristic of strong vibrational bands can be related to the SiO44- tetrahedron corresponding to reference spectra of willemite.

  17. Characterization of ceramic powders used in the inCeram systems to fixed dental Prosthesis

    Directory of Open Access Journals (Sweden)

    Alexandra Almeida Diego


    Full Text Available InCeram (Vita Zahnfabrik- Germany is known as a high strength ceramic being used for core crowns and for fixed partial denture frameworks. InCeram system consists of slip-casting technique which is used for to build the framework, which is then pre-sintered obtaining an open-pore microstructure. The material gains its strength by infiltration of the lanthanum glass into the porous microstructure. In this work, commercial alumina (Al2O3, alumina-zirconia (Al2O3-ZrO2 and glasses lanthanum oxide-rich powders, used in InCeram system, were characterized, using x ray diffraction, dilatometry and scanning electron microscopy. The characteristics of these powders were related aiming to consider their substitution for new ceramic materials.

  18. 钢纤维和莫来石纤维增强陶瓷基摩擦材料的性能研究%Properties of Ceramic-based Friction Material Reinforced by Steel Fiber and Mullite Fiber

    Institute of Scientific and Technical Information of China (English)

    王发辉; 刘莹


    Ceramic-based friction material reinforced by steel fiber and mullite fiber was prepared by hot-pressing sin-treing. The mechanical and friction-wear properties of ceramic-based friction materials using steel fiber reinforcement, syn ergetic reinforcement by steel fiber and mullite fiber,mullite fiber reinforcement were investigated and compared. The worn surfaces and debris particles morphology at different temperatures was observed by scanning electron microscopy (SEM) , and wear mechanisms were studied. The results show that the ceramic-based friction material using synergetic reinforcement by steel fiber and mullite fiber has the highest mechanical strength, and exhibits excellent friction stability as well as wear resistance, mullite fiber reinforced ceramic-based friction material shows severe fade and has the lowest wear resistance. SEM analysis shows that from low-temperature to high-temperature the main wear mechanism of ceramic-based friction ma terial using synergetic reinforcement by steel fiber and mullite fiber converts from adhesion wear to a mixing of adhesion wear and abrasive wear, while the main wear type of mullite fiber reinforced ceramic-based friction material is abrasive wear.%采用热压烧结法制备出钢纤维和莫来石纤维增强陶瓷基摩擦材料,对比分析钢纤维、钢纤维和莫来石纤维的混杂纤维以及莫来石纤维增强陶瓷基摩擦材料的机械性能和摩擦磨损特性.利用扫描电子显微镜( SEM)观察不同温度下的磨损表面和磨屑形貌,并研究其磨损机制.研究结果表明,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料具有较高的机械强度以及良好的摩擦稳定性和耐磨性能,以莫来石纤维增强的陶瓷基摩擦材料,摩擦因数表现出严重的热衰退,且具有低的耐磨损性能.SEM分析表明,在从低温到高温的摩擦过程中,钢纤维和莫来石陶瓷混杂纤维增强的陶瓷基摩擦材料的磨损形式主要由

  19. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)


    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  20. Ceramography and segmentation of polycristalline ceramics: application to grain size analysis by automatic methods

    Energy Technology Data Exchange (ETDEWEB)

    Arnould, X.; Coster, M.; Chermant, J.L.; Chermant, L. [LERMAT, ISMRA, Caen (France); Chartier, T. [SPCTS, ENSCI, Limoges (France)


    The knowledge of the mean grain size of ceramics is a very important problem to solve in the ceramic industry. Some specific methods of segmentation are presented to analyse, by an automatic way, the granulometry and morphological parameters of ceramic materials. Example presented concerns cerine materials. Such investigations lead to important information on the sintering process. (orig.)