Preliminary study on immobilization of buffing dust by solidification method in ceramic brick

Science.gov (United States)

Yuliansyah, Ahmad Tawfiequrrahman; Prasetya, Agus; Putra, Arif Eka; Satriawan, Humam Budi

2017-11-01

Leather-based industries generate a substantial amount of hazardous solid and liquid wastes in their process. One of the solid wastes is buffing dust, which is fine particulates containing fat, tanning, dyes and chromium. From 1 ton of leather processed, approximately 2-6 kg of buffing dust is generated. Chromium in the buffing dust is carcinogenic, so a proper handling is highly required. Solidification is a method commonly used to immobilize toxic material. Hence, the material is trapped in a matrix made of binding agents to minimize its mobility. However, a very small amount of the materials is sometimes released to the environment during storage. This study investigates leaching process of chromium from immobilized buffing dust in ceramic brick. Buffing dust, which contains chromium, is solidified by mixing it with clay at certain compositions and fired in a muffle furnace to produce a ceramic brick. Performance of the solidification process is evaluated by measuring the leaching of chromium in the leaching test. The results show that the solidification has significantly reduced the potential release of chromium to the environment. Higher of the firing temperature, less chromium is leached from ceramic brick. The chromium concentration of leachate water from 800°C brick is 0.376 ppm, while those from 850 and 900°C brick are 0.212 and 0.179 ppm respectively.

Talc-silicon glass-ceramic waste forms for immobilization of high- level calcined waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1993-06-01

Talc-silicon glass-ceramic waste forms are being evaluated as candidates for immobilization of the high level calcined waste stored onsite at the Idaho Chemical Processing Plant. These glass-ceramic waste forms were prepared by hot isostatically pressing a mixture of simulated nonradioactive high level calcined waste, talc, silicon and aluminum metal additives. The waste forms were characterized for density, chemical durability, and glass and crystalline phase compositions. The results indicate improved density and chemical durability as the silicon content is increased

Radioactive waste immobilization in protective ceramic forms by the HIP method at high pressures

International Nuclear Information System (INIS)

Sayenko, S.Yu.; Kantsedal, V.P.; Tarasov, R.V.; Starchenko, V.A.; Lyubtsev, R.I.

1993-01-01

Intense research activities have been carried out in recent years at the Kharkov Institute of Physics and Technology (KIPT) to develop the method of hot isostatic pressing (HIP) for immobilizing radioactive (primarily, high-level) wastes. With this method, the radioactive material is immobilized in a matrix under the simultaneous action of high pressures (up to 6,000 atm) and appropriate temperatures. The process has 2 variants: (1) radioactive wastes are treated as powders of oxides resulting from calcination during chemical treatment of spent fuel. In this case the radioactive material enters into the crystalline structure of the immobilized matrix or is distributed in the matrix as a homogeneous mixture; (2) protective barrier layers are pressed on spent fuel rods or their pieces as radioactive wastes, by the HIP method (fuel rod encapsulation in a protective form). Based on numerous results from various studies, the authors suggest that various ceramic compositions should be used as protective materials. Here the authors report two trends of their investigations: (1) development of ecologically clean process equipments for radioactive waste treatment by the HIP method; (2) manufacture of promising protective ceramic compositions and investigation of their physico-mechanical properties

Instrumentation for studying binder burnout in an immobilized plutonium ceramic wasteform

Energy Technology Data Exchange (ETDEWEB)

Mitchell, M; Pugh, D; Herman, C

2000-04-21

The Plutonium Immobilization Program produces a ceramic wasteform that utilizes organic binders. Several techniques and instruments were developed to study binder burnout on full size ceramic samples in a production environment. This approach provides a method for developing process parameters on production scale to optimize throughput, product quality, offgas behavior, and plant emissions. These instruments allow for offgas analysis, large-scale TGA, product quality observation, and thermal modeling. Using these tools, results from lab-scale techniques such as laser dilametry studies and traditional TGA/DTA analysis can be integrated. Often, the sintering step of a ceramification process is the limiting process step that controls the production throughput. Therefore, optimization of sintering behavior is important for overall process success. Furthermore, the capabilities of this instrumentation allows better understanding of plant emissions of key gases: volatile organic compounds (VOCs), volatile inorganics including some halide compounds, NO{sub x}, SO{sub x}, carbon dioxide, and carbon monoxide.

UK program: glasses and ceramics for immobilization of radioactive wastes for disposal

International Nuclear Information System (INIS)

Johnson, K.D.B.

1979-01-01

The UK Research Program on Radioactive Waste Management includes the development of processes for the conversion of high-level-liquid-reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behavior under storage and disposal conditions have been examined. Methods for immobilizing activity from other wastes by conversion to glass or ceramic forms are described. The UK philosophy of final solutions to waste management and disposal is presented

A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

International Nuclear Information System (INIS)

Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

2008-01-01

The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

Immobilization in ceramic waste forms of the residues from treatment of mixed wastes

International Nuclear Information System (INIS)

Oversby, V.M.; van Konynenburg, R.A.; Glassley, W.E.; Curtis, P.G.

1993-11-01

The Environmental Restoration and Waste Management Applied Technology Program at LLNL is developing a Mixed Waste Management Facility to demonstrate treatment technologies that provide an alternative to incineration. As part of that program, we are developing final waste forms using ceramic processing methods for the immobilization of the treatment process residues. The ceramic phase assemblages are based on using Synroc D as a starting point and varying the phase assemblage to accommodate the differences in chemistry between the treatment process residues and the defense waste for which Synroc D was developed. Two basic formulations are used, one for low ash residues resulting from treatment of organic materials contaminated with RCRA metals, and one for high ash residues generated from the treatment of plastics and paper products. Treatment process residues are mixed with ceramic precursor materials, dried, calcined, formed into pellets at room temperature, and sintered at 1150 to 1200 degrees C to produce the final waste form. This paper discusses the chemical composition of the waste streams and waste forms, the phase assemblages that serve as hosts for inorganic waste elements, and the changes in waste form characteristics as a function of variation in process parameters

Development of crystalline ceramic for immobilization of TRU wastes in V.G. Khlopin Radium Institute

International Nuclear Information System (INIS)

Burakov, B.E.; Anderson, E.B.

1999-01-01

This paper discusses the Radium Institute's experience in the synthesis of crystalline ceramics based on two groups of actinide host-phases: 1) Zircon/zirconia-(Zn, Ac)SiO 4 /(Zr, Ac)O 2 , where Ac=Pu, Np, Am, Cm; 2) Garnet/perovskite-(Y, Gd, Ac) 3 (Al, Ga, Ac,..) 5 O 12 /(Y, Gd, Ac)(Al, Ga)O 3 . The zircon/zirconia ceramic was suggested as an universal waste form for the immobilization of TRU as well as weapon-grade Pu. Because the position of the Russian Ministry of Atomic Energy (Minatom) does not consider weapons Pu as a waste', the Radium Institute proposed the use of the same ceramic (mainly monophase zirconia ) as a Pu-fuel. The garnet/perovskite ceramic was suggested for the immobilization of military TRU wastes of complex chemical composition. The advantage of this ceramic is that Garnet and Perovskite host-phases can incorporate in their lattices not only actinides, but also other elements including neutron absorbers in a broad range of concentration and in different valence state. Sample of zircon/zirconia ceramic were prepared by hot uniaxial pressing (at temperature T=1300, 1400, 1500degC and pressure P=25 MPa) and sintering (at T=1450, 1490, 1500, 1600degC) methods using different types of initial precursor. Samples of garnet/perovskite ceramic were synthesized by melting method at T=2000degC. Ce, U, Gd were used as TRU stimulants for both types of ceramic. One sample of zircon/zirconia ceramic was doped with 10 wt.% of Pu 239 . Physico-chemical features of these ceramics are described. In conclusion we propose that the pressureless technology based on sintering or melting methods be used for the synthesis of ceramics for the immobilization of all types of TRU wastes. (author)

Immobilization of transuranic sludge in glass-ceramic materials

International Nuclear Information System (INIS)

Welch, J.M.; Schuman, R.P.; Flinn, J.E.

1982-03-01

Studies were performed to determine the effectiveness of glass-ceramic waste forms, particularly iron-enriched basalt, for immobilizing transuranic waste sludges from the Rocky Flats plant operations. Two sludges were used in the study - one was nonradioactive and the other contained approx. 2200 dps/mg of 241 Am. The glass-ceramic waste forms were produced from laboratory-scale melting operations with subsequent controlled cooling. The waste forms were examined to assess the microstructures which resulted from systematically varied compositions and controlled cooling sequences. Leach tests in deionized water were performed on small monolithic specimens of the various glass-ceramic materials. The test results showed a rather strong temperature dependence for leach rates. Also, for some of these materials, marked differences in the 241 Am leaching behavior were seen in measurements obtained on acidified versus neutral aliquots of the spent leachates. 8 figures, 12 tables

The role of ceramics, cement and glass in the immobilization of radioactive wastes

International Nuclear Information System (INIS)

Glasser, F.P.

1985-01-01

A brief account is given of the constitution and origin of nuclear waste. The immobilization of wastes is discussed: borosilicate glasses are considered as possible matrices; ceramic forms are dealt with in more detail. The principles of the use of ceramics are explained, with examples of different ceramic structures; cements are mentioned as being suitable for wet, medium- to low-active wastes. The effects of radiation on cement, ceramic and glass waste forms are indicated. The account concludes with 'summary and future progress'. (U.K.)

Immobilization of gadolinium in iron borophosphate glasses and iron borophosphate based glass-ceramics: Implications for the immobilization of plutonium(Ⅲ)

Energy Technology Data Exchange (ETDEWEB)

Wang, Fu, E-mail: wangfu@swust.edu.cn; Liao, Qilong, E-mail: liaoqilong@swust.edu.cn; Dai, Yunya; Zhu, Hanzhen

2016-08-15

Immobilization of gadolinium (Gd), a nonradioactive surrogate for Pu{sup 3+}, in iron borophosphate glasses/glass-ceramics (IBP glasses/glass-ceramics) has been investigated. The IBP glass containing 4 mol% Gd{sub 2}O{sub 3} is homogeneously amorphous. At higher Gd{sub 2}O{sub 3} concentrations, additional Gd is retained in the glasses as crystalline inclusions of monazite GdPO{sub 4} crystalline phase detected with X-ray diffraction. Moreover, Gd{sub 2}O{sub 3} addition increases the T{sub g} of the IBP glasses in glass formation range, which is consistent with the structural modification of the glasses. The structure of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is mainly based on pyrophosphate units. The chemical durability of Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is comparable to widely used borosilicate glass waste forms and the existence of monazite GdPO{sub 4} crystalline phase does not degrade the aqueous chemical durability of the IBP glasses/glass-ceramics. The Gd-loading results imply that the solubility should not be a limiting factor in processing nuclide Pu{sup 3+} if the formed crystalline phase(s) have high chemical durability. - Highlights: • Monazite GdPO{sub 4} are identified in the IBP glasses containing up to 6 mol% Gd{sub 2}O{sub 3}. • R{sub L} of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics are about 10{sup −2} g m{sup −2} d{sup −1}. • Existence of GdPO{sub 4} does not degrade aqueous chemical durability of the IBP glass. • T{sub g} increases with increasing Gd{sub 2}O{sub 3} content in glass formation range. • IBP glasses are potential hosts for the immobilization of Pu{sup 3+} containing HLWs.

Vitrified chemically bonded phosphate ceramics for immobilization of radioisotopes

Science.gov (United States)

Wagh, Arun S.

2016-04-05

A method of immobilizing a radioisotope and vitrified chemically bonded phosphate ceramic (CBPC) articles formed by the method are described. The method comprises combining a radioisotope-containing material, MgO, a source of phosphate, and optionally, a reducing agent, in water at a temperature of less than 100.degree. C. to form a slurry; curing the slurry to form a solid intermediate CBPC article comprising the radioisotope therefrom; comminuting the intermediate CBPC article, mixing the comminuted material with glass frits, and heating the mixture at a temperature in the range of about 900 to about 1500.degree. C. to form a vitrified CBPC article comprising the radioisotope immobilized therein.

Development and characterization of basalt-glass ceramics for the immobilization of transuranic wastes

International Nuclear Information System (INIS)

Lokken, R.O.; Chick, L.A.; Thomas, L.E.

1982-09-01

Basalt-based waste forms were developed for the immobilization of transuranic (TRU) contaminated wastes. The specific waste studied is a 3:1 blend of process sludge and incinerator ash. Various amounts of TRU blended waste were melted with Pomona basalt powder. The vitreous products were subjected to a variety of heat treatment conditions to form glass ceramics. The total crystallinity of the glass ceramic, ranging from 20 to 45 wt %, was moderately dependent on composition and heat treatment conditions. Three parent glasses and four glass ceramics with varied composition and heat treatment were produced for detailed phase characterization and leaching. Both parent glasses and glass ceramics were mainly composed of a continuous, glassy matrix phase. This glass matrix entered into solution during leaching in both types of materials. The Fe-Ti rich dispersed glass phase was not significantly degraded by leaching. The glass ceramics, however, exhibited four to ten times less elemental releases during leaching than the parent glasses. The glass ceramic matrix probably contains higher Fe and Na and lower Ca and Mg relative to the parent glass matrix. The crystallization of augite in the glass ceramics is believed to contribute to the improved leach rates. Leach rates of the basalt glass ceramic are compared to those of other TRU nuclear waste forms containing 239 Pu

Durability, mechanical, and thermal properties of experimental glass-ceramic forms for immobilizing ICPP high level waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1990-01-01

The high-level liquid waste generated at the Idaho Chemical Processing Plant (ICPP) is routinely solidified into granular calcined high-level waste (HLW) and stored onsite. Research is being conducted at the ICPP on methods of immobilizing the HLW, including developing a durable glass-ceramic form which has the potential to significantly reduce the final waste volume by up to 60% compared to a glass form. Simulated, pilot plant, non-radioactive, calcines similar to the composition of the calcined HLW and glass forming additives are used to produce experimental glass-ceramic forms. The objective of the research reported in this paper is to study the impact of ground calcine particle size on durability and mechanical and thermal properties of experimental glass-ceramic forms

Design-Only Conceptual Design Report: Plutonium Immobilization Plant

International Nuclear Information System (INIS)

DiSabatino, A.; Loftus, D.

1999-01-01

This design-only conceptual design report was prepared to support a funding request by the Department of Energy Office of Fissile Materials Disposition for engineering and design of the Plutonium Immobilization Plant, which will be used to immobilize up to 50 tonnes of surplus plutonium. The siting for the Plutonium Immobilization Plant will be determined pursuant to the site-specific Surplus Plutonium Disposition Environmental Impact Statement in a Plutonium Deposition Record of Decision in early 1999. This document reflects a new facility using the preferred technology (ceramic immobilization using the can-in-canister approach) and the preferred site (at Savannah River). The Plutonium Immobilization Plant accepts plutonium from pit conversion and from non-pit sources and, through a ceramic immobilization process, converts the plutonium into mineral-like forms that are subsequently encapsulated within a large canister of high-level waste glass. The final immobilized product must make the plutonium as inherently unattractive and inaccessible for use in nuclear weapons as the plutonium in spent fuel from commercial reactors and must be suitable for geologic disposal. Plutonium immobilization at the Savannah River Site uses: (1) A new building, the Plutonium Immobilization Plant, which will convert non-pit surplus plutonium to an oxide form suitable for the immobilization process, immobilize plutonium in a titanate-based ceramic form, place cans of the plutonium-ceramic forms into magazines, and load the magazines into a canister; (2) The existing Defense Waste Processing Facility for the pouring of high-level waste glass into the canisters; and (3) The Actinide Packaging and Storage Facility to receive and store feed materials. The Plutonium Immobilization Plant uses existing Savannah River Site infra-structure for analytical laboratory services, waste handling, fire protection, training, and other support utilities and services. The Plutonium Immobilization Plant

Investigation of vitreous and crystalline ceramic materials for immobilization of alpha-contaminated residues

International Nuclear Information System (INIS)

Palmer, C.R.; Mellinger, G.B.; Rusin, J.M.

1981-01-01

Experimental investigations of two alternatives for immobilizing dispersible solid wastes contaminated with alpha-emitting radionuclides are reviewed. Borosilicate glasses and sintered silicate ceramics are being studied for such wastes, and results so far indicate both may offer attractive alternatives to waste generators. Waste oxide solubilities, de-vitrification behaviour and effects of residual carbon are examined for glasses incorporating incinerator ash and hydrated ferric oxide sludge. Glasses will accommodate these wastes at loadings of 30-60 wt% while maintaining good performance characteristics. A brief comparative evaluation of cold-pressed and sintered ceramics is also described. The effects on process and product properties of the choice of additives, waste loading and sintering temperature were determined. This approach also appears to promise economic waste loadings while achieving relatively durable waste forms. (author)

Preliminary assessment of nine waste-form products/processes for immobilizing transuranic wastes

International Nuclear Information System (INIS)

Crisler, L.R.

1980-09-01

Nine waste-form processes for reduction of the present and projected Transuranic (TRU) waste inventory to an immobilized product have been evaluated. Product formulations, selected properties, preparation methods, technology status, problem areas needing resolution and location of current research development being pursued in the United States are discussed for each process. No definitive utility ranking is attempted due to the early stage of product/process development for TRU waste containing products and the uncertainties in the state of current knowledge of TRU waste feed compositional and quantitative makeup. Of the nine waste form products/processes included in this discussion, bitumen and cements (encapsulation agents) demonstrate the degree of flexibility necessary to immobilize the wide composition range present in the TRU waste inventory. A demonstrated process called Slagging Pyrolysis Incineration converts a varied compositional feed (municipal wastes) to a ''basalt'' like product. This process/product appears to have potential for TRU waste immobilization. The remaining waste forms (borosilicate glass, high-silica glass, glass ceramics, ''SYNROC B'' and cermets) have potential for immobilizing a smaller fraction of the TRU waste inventory than the above discussed waste forms

Effect of aluminum and silicon reactants and process parameters on glass-ceramic waste form characteristics for immobilization of high-level fluorinel-sodium calcined waste

International Nuclear Information System (INIS)

Vinjamuri, K.

1993-06-01

In this report, the effects of aluminum and silicon reactants, process soak time and the initial calcine particle size on glass-ceramic waste form characteristics for immobilization of the high-level fluorinel-sodium calcined waste stored at the Idaho Chemical Processing Plant (ICPP) are investigated. The waste form characteristics include density, total and normalized elemental leach rates, and microstructure. Glass-ceramic waste forms were prepared by hot isostatically pressing (HIPing) a pre-compacted mixture of pilot plant fluorinel-sodium calcine, Al, and Si metal powders at 1050 degrees C, 20,000 psi for 4 hours. One of the formulations with 2 wt % Al was HIPed for 4, 8, 16 and 24 hours at the same temperature and pressure. The calcine particle size range include as calcined particle size smaller than 600 μm (finer than -30 mesh, or 215 μm Mass Median Diameter, MMD) and 180 μm (finer than 80 mesh, or 49 μm MMD)

Stereo-selective hydrolytic reaction of toxic compounds by enzyme immobilized on porous ceramics; Takoshitsu ceramics kotaika koso ni yoru dokusei kagobutsu no rittai sentakuteki kasui bunkai hanno

Energy Technology Data Exchange (ETDEWEB)

Kato, K.; Saito, T. [National Industrial Research Institute of Nagoya, Nagoya (Japan)

2000-08-25

Experiment was made on stereo-selective hydrolytic reaction of trifluoroethyl ester of ketoprophene by various kinds of lipase. In addition, study was made on the stability of lipase simply immobilized on porous ceramics under the existence of organic solvent. In the experiment, the hydrolytic activity of 8 kinds of lipase was studied for ketoprophene monochloroethyl ester (1a) and trifluoroethyl ester (1b). The experiment result showed that lipase M originating in mold (Mucor Javanicus) shows a high reactivity and stereo-selectivity for the compound (1a). The lipase immobilized on porous ceramics was easily obtained by a very simple method composed of only throwing carriers into enzyme suspension, agitation and refrigerated drying. The lipase immobilized on porous ceramics 'Toyonite 200-A' synthesized from kaolinite retained the residual activity of nearly 50%, original selectivity and considerable stability after 5 times of repetitive uses. This study result is useful for bio- reactors and bio-sensors for synthesis or decomposition of compounds. (NEDO)

Phase composition of murataite ceramics for excess weapons plutonium immobilization

International Nuclear Information System (INIS)

Sobolev, I.A.; Stefanovsky, S.V.; Myasoedov, B.F.; Kullako, Y.M.; Yudintsev, S.V.

2000-01-01

Among the host phases for actinides immobilization, murataite (cubic, space group Fm3m) with the general formula A 4 B 2 C 7 O 22-x (A=Ca, Mn, Na, Ln, An; B=Mn, Ti, Zr, An IV ; C=Ti, Al, Fe; 0< x<1.5) is a promising matrix due to high isomorphic capacity and low leaching of actinides. One feature of murataite actinide zoning is an order-of-magnitude difference in concentration between the core and the rim. [1,2] Investigation of murataite ceramics in detail has shown occurrence of several murataite varieties with three-, five-, and eight-fold fluorite unit cells. [1-3] The goal of the present step of work is to study an effect of waste elements on phase composition of murataite ceramic and isomorphic capacity of waste elements

Ceramics in nuclear waste management

Energy Technology Data Exchange (ETDEWEB)

Chikalla, T D; Mendel, J E [eds.

1979-05-01

Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

Combustion synthesis of ceramic matrices for immobilization of 14C

International Nuclear Information System (INIS)

Bosc-Rouessac, F.; Marin-Ayral, R.M.; Haidoux, A.; Massoni, N.; Bart, F.

2008-01-01

In this study, the use of combustion synthesis for immobilization of 14 C was considered. Ceramic matrices have been prepared by this method using two different devices: one non-conventional with preheating of the samples and the other conventional device where ignition was produced thanks to tungsten filament. These two devices gave rise to different mechanisms of reactions involving different amounts of unreacted carbon graphite inside the matrix. The SHS samples were characterized by using scanning electron microscopy (SEM) and X-ray diffraction (XRD)

Immobilization of radioactive wastes in glasses and ceramics

International Nuclear Information System (INIS)

Zanotto, E.D.

1983-01-01

A large amount of radioactive liquid wastes arises from the reprocessing of spent nuclear fuels to recover uranium and plutonium. Immobilization of such wastes in solid form and disposal of the solidified wastes in safe places, to prevent contamination of the human environment, are topics of considerable interest for both the scientific community and the public in general. The great majority of materials candidate for the encapsulation of radioactive wastes are inorganic non-metalic, such as glasses, glass-ceramics, special cements, calcined ceramics and few more. Among these materials, certain glasses have received special attention, and are being studied for over twenty years. It is estimated that about US$2 billion have already been spent in these studies. The disposal (long term storage) of these solid wastes may be possible in deep geological formations, salt mines, the ocean bed, by evacuation to the outer space, etc. A brief review on the several options avaiable for encapsulation and disposal of high level radioactive liquid wastes is presented, along with the relative merits and disadvantages of the candidate materials for encapsulation. A few suggestions for the solution of the Brazilian problem are advanced. (Author) [pt

Neodymium partitioning in zirconolite-based glass-ceramics designed for minor actinides immobilization

International Nuclear Information System (INIS)

Loiseau, P.; Caurant, D.; Baffier, N.; Fillet, C.

2000-01-01

This study deals with glass-ceramic matrices designed for the conditioning of minor actinides, in which zirconolite crystals (CaZrTi 2 O 7 ) are homogeneously dispersed in a residual glassy matrix. Good immobilization performances require a high enrichment of actinides in the crystalline phase (double containment principle). Glass-ceramics are obtained by controlled devitrification of an aluminosilicate parent glass containing large amounts of TiO 2 and ZrO 2 . Neodymium was selected to simulate the trivalent minor actinides. Crystallization was performed at 1200 deg. C for various Nd 2 O 3 contents (0 - 10 wt. %). In all cases, zirconolite crystallization is obtained in the bulk of glass-ceramics. The evolution of Nd 3+ location between the crystals and the residual glass was followed by electron spin resonance and optical absorption. Both techniques demonstrate that neodymium is partly incorporated in zirconolite crystals. Moreover, total Nd 2 O 3 content in parent glass has a strong effect on Nd 3+ ions distribution. (authors)

Immobilization of fission products in phosphate ceramic waste forms

Energy Technology Data Exchange (ETDEWEB)

Singh, D.; Wagh, A. [Argonne National Lab., IL (United States)

1997-10-01

Chemically bonded phosphate ceramics (CBPCs) have several advantages that make them ideal candidates for containing radioactive and hazardous wastes. In general, phosphates have high solid-solution capacities for incorporating radionuclides, as evidenced by several phosphates (e.g., monazites and apatites) that are natural analogs of radioactive and rare-earth elements. The phosphates have high radiation stability, are refractory, and will not degrade in the presence of internal heating by fission products. Dense and hard CBPCs can be fabricated inexpensively and at low temperature by acid-base reactions between an inorganic oxide/hydroxide powder and either phosphoric acid or an acid-phosphate solution. The resulting phosphates are extremely insoluble in aqueous media and have excellent long-term durability. CBPCs offer the dual stabilization mechanisms of chemical fixation and physical encapsulation, resulting in superior waste forms. The goal of this task is develop and demonstrate the feasibility of CBPCs for S/S of wastes containing fission products. The focus of this work is to develop a low-temperature CBPC immobilization system for eluted {sup 99}Tc wastes from sorption processes.

Radiation Damage Effects in Candidate Ceramics for Plutonium Immobilization: Final Report

International Nuclear Information System (INIS)

Strachan, Denis M.; Scheele, Randall D.; Icenhower, Jonathan P.; Buck, Edgar C.; Kozelisky, Anne E.; Sell, Rachel L.; Elovich, Robert J.; Buchmiller, William C.

2004-01-01

In this document, we summarize our study of the effects of radiation induced damage to the titanate ceramics that were to be the immobilization form for surplus weapons-grade Pu. In this study, we made five ceramic materials: pure-phase pyrochlore, pure-phase zirconolite, pyrochlore-rich baseline, zirconolite-rich baseline, and impurity baseline. Two-hundred specimens were made of which 130 contained approximately 10 mass% 238Pu and 70 contained 10 mass% 239Pu. The specimens containing 239Pu served as materials against which the behavior of the 238Pu-bearing specimens could be compared. In our studies, we measured the true density (density exclusive of surface connected porosity), bulk density, crystalline-phase composition with X-ray diffraction (XRD), and dissolution rates as radiation induced damage accumulated in the 238Pu-bearing specimens. We routinely took photographs of the specimens during each characterization period. From our studies, we determined that these materials swell less than 10% and generally less than 5%. As the material swells, some open porosity can be converted to closed porosity, often causing the true density to decrease more rapidly than the bulk density. In general, 3?1018 a/g of damage accumulation were required for the materials to become amorphous as determined with the XRD method. The order in which the phases became amorphous was brannerite, pyrochlore, and zirconolite with brannerite being the most susceptible to radiation induced damage. However, we also show that Pu is not evenly distributed amongst the phases when multiple phases are present. We were unsuccessful in making a pure brannerite to study. Therefore, the brannerite was always present with other phases. For a material containing about 10 mass% 239Pu, 3?1018 a/g represent about 500 years in the geologic repository. At no time in our studies was there evidence for microcracking in these materials, even upon close examination in a scanning-electron microscope . Upon

Process description and plant design for preparing ceramic high-level waste forms

International Nuclear Information System (INIS)

Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

1983-01-01

The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

Ceramification: A plutonium immobilization process

Energy Technology Data Exchange (ETDEWEB)

Rask, W.C. [Dept. of Energy, Golden, CO (United States); Phillips, A.G. [Rocky Flats Environmental Technology Site, Golden, CO (United States)

1996-05-01

This paper describes a low temperature technique for stabilizing and immobilizing actinide compounds using a combination process/storage vessel of stainless steel, in which measured amounts of actinide nitrate solutions and actinide oxides (and/or residues) are systematically treated to yield a solid article. The chemical ceramic process is based on a coating technology that produces rare earth oxide coatings for defense applications involving plutonium. The final product of this application is a solid, coherent actinide oxide with process-generated encapsulation that has long-term environmental stability. Actinide compounds can be stabilized as pure materials for ease of re-use or as intimate mixtures with additives such as rare earth oxides to increase their degree of proliferation resistance. Starting materials for the process can include nitrate solutions, powders, aggregates, sludges, incinerator ashes, and others. Agents such as cerium oxide or zirconium oxide may be added as powders or precursors to enhance the properties of the resulting solid product. Additives may be included to produce a final product suitable for use in nuclear fuel pellet production. The process is simple and reduces the time and expense for stabilizing plutonium compounds. It requires a very low equipment expenditure and can be readily implemented into existing gloveboxes. The process is easily conducted with less associated risk than proposed alternative technologies.

Consolidated waste forms: glass marbles and ceramic pellets

International Nuclear Information System (INIS)

Treat, R.L.; Rusin, J.M.

1982-05-01

Glass marbles and ceramic pellets have been developed at Pacific Northwest Laboratory as part of the multibarrier concept for immobilizing high-level radioactive waste. These consolidated waste forms served as substrates for the application of various inert coatings and as ideal-sized particles for encapsulation in protective matrices. Marble and pellet formulations were based on existing defense wastes at Savannah River Plant and proposed commercial wastes. To produce marbles, glass is poured from a melter in a continuous stream into a marble-making device. Marbles were produced at PNL on a vibratory marble machine at rates as high as 60 kg/h. Other marble-making concepts were also investigated. The marble process, including a lead-encapsulation step, was judged as one of the more feasible processes for immobilizing high-level wastes. To produce ceramic pellets, a series of processing steps are required, which include: spray calcining - to dry liquid wastes to a powder; disc pelletizing - to convert waste powders to spherical pellets; sintering - to densify pellets and cause desired crystal formation. These processing steps are quite complex, and thereby render the ceramic pellet process as one of the least feasible processes for immobilizing high-level wastes

Plutonium Immobilization Can Loading Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Kriikku, E.

1999-05-13

'The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses the Plutonium Immobilization can loading conceptual design and includes a process block diagram, process description, preliminary equipment specifications, and several can loading issues. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas.'

Plutonium Immobilization Can Loading Conceptual Design

International Nuclear Information System (INIS)

Kriikku, E.

1999-01-01

'The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses the Plutonium Immobilization can loading conceptual design and includes a process block diagram, process description, preliminary equipment specifications, and several can loading issues. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas.'

Immobilization of heavy metals arising sludge galvanic, in glass ceramic material

International Nuclear Information System (INIS)

Felisberto, R.; Santos, M.C.; Basegio, T.; Bergmann, C.P.

2016-01-01

The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

Plutonium disposition via immobilization in ceramic or glass

Energy Technology Data Exchange (ETDEWEB)

Gray, L.W.; Kan, T.; Shaw, H.F.; Armantrout, A.

1997-03-05

The management of surplus weapons plutonium is an important and urgent task with profound environmental, national, and international security implications. In the aftermath of the Cold War, Presidential Policy Directive 13, and various analyses by renown scientific, technical, and international policy organizations have brought about a focused effort within the Department of Energy to identify and implement paths for the long term disposition of surplus weapons- usable plutonium. The central goal of this effort is to render surplus weapons plutonium as inaccessible and unattractive for reuse in nuclear weapons as the much larger and growing stock of plutonium contained in spent fuel from civilian reactors. One disposition option being considered for surplus plutonium is immobilization, in which the plutonium would be incorporated into a glass or ceramic material that would ultimately be entombed permanently in a geologic repository for high-level waste.

The nitrate to ammonia and ceramic (NAC) process

International Nuclear Information System (INIS)

Mattus, A.J.; Lee, D.D.

1993-01-01

A new low-temperature (50--60 degrees C) process for the reduction of nitrate or nitrite to ammonia gas in a stirred, ethylene glycol led reactor has been developed. The process has nearly completed 2 years of bench-top testing in preparation for a pilot-scale demonstration in the fall of 1994. The nitrate to ammonia and ceramic (NAC) process utilizes the active metal Al (in powder or shot form) in alkaline solution to convert nitrate to ammonia gas with the liberation of heat. Between 0.8 and 1.6 kg of Al per kilogram of sodium nitrate is required to convert solutions of between 3.1 and 6.2 M nitrate to near zero concentration. Prior to feeding Al to the reactor, 40 μm quartz is added based upon the total sodium content of the waste. Upon adding the Al, a by-product of gibbsite precipitates in the reactor as the ammonia leaves the solution. At the end of the reaction, the alumina-silica-based solids are dewatered, calcined, pressed, and sintered into a hard ceramic. Comparing the volume of the final ceramic product with the volume of the starting waste solution, we obtain an ∼70% volume reduction. This compares with an expected 50% volume increase if the waste were immobilized in cement-based grout. The process is being developed for use at Hanford, where as much as 125,000 tonnes of nitrate salts is stored in 4 million liter tanks. DOE may be able to shred radioactively contaminated scrap aluminum, and use this metal to feed the NAC reactor

Remote handling in the Plutonium Immobilization Project: Plutonium conversion and first stage immobilization

International Nuclear Information System (INIS)

Brault, J.R.

2000-01-01

Since the break up of the Soviet Union at the end of the Cold War, the United States and Russia have been negotiating ways to reduce their nuclear stockpiles. Economics is one of the reasons behind this, but another important reason is safeguarding these materials from unstable organizations and countries. With the downsizing of the nuclear stockpiles, large quantities of plutonium are being declared excess and must be safely disposed of. The Savannah River Site (SRS) has been selected as the site where the immobilization facility will be located. Conceptual design and process development commenced in 1998. SRS will immobilize excess plutonium in a ceramic waste form and encapsulate it in vitrified high level waste in the Defense Waste Processing Facility (DWPF) canister. These canisters will then be interred in the national repository at Yucca Mountain, New Mexico. The facility is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. This paper will discuss the first two operations

Preliminary evaluation of alternative forms for immobilization of Hanford high-level defense wastes

International Nuclear Information System (INIS)

Schulz, W.W.; Beary, M.M.; Gallagher, S.A.; Higley, B.A.; Johnston, R.G.; Jungfleisch, F.M.; Kupfer, M.J.; Palmer, R.A.; Watrous, R.A.; Wolf, G.A.

1980-09-01

A preliminary evaluation of solid waste forms for immobilization of Hanford high-level radioactive defense wastes is presented. Nineteen different waste forms were evaluated and compared to determine their applicability and suitability for immobilization of Hanford salt cake, sludge, and residual liquid. This assessment was structured to address waste forms/processes for several different leave-retrieve long-term Hanford waste management alternatives which give rise to four different generic fractions: (1) sludge plus long-lived radionuclide concentrate from salt cake and residual liquid; (2) blended wastes (salt cake plus sludge plus residual liquid); (3) residual liquid; and (4) radionuclide concentrate from residual liquid. Waste forms were evaluated and ranked on the basis of weighted ratings of seven waste form and seven process characteristics. Borosilicate Glass waste forms, as marbles or monoliths, rank among the first three choices for fixation of all Hanford high-level wastes (HLW). Supergrout Concrete (akin to Oak Ridge National Laboratory Hydrofracture Process concrete) and Bitumen, low-temperature waste forms, rate high for bulk disposal immobilization of high-sodium blended wastes and residual liquid. Certain multi-barrier (e.g., Coated Ceramic) and ceramic (SYNROC Ceramic, Tailored Ceramics, and Supercalcine Ceramic) waste forms, along with Borosilicate Glass, are rated as the most satisfactory forms in which to incorporate sludges and associated radionuclide concentrates. The Sol-Gel process appears superior to other processes for manufacture of a generic ceramic waste form for fixation of Hanford sludge. Appropriate recommendations for further research and development work on top ranking waste forms are made

Immobilization of INEL low-level radioactive wastes in ceramic containment materials

International Nuclear Information System (INIS)

Seymour, W.C.; Kelsey, P.V.

1978-11-01

INEL low-level radioactive wastes have an overall chemical composition that lends itself to self-containment in a ceramic-based material. Fewer chemical additives would be needed to process the wastes than to process high-level wastes or use a mixture containment method. The resulting forms of waste material could include a basalt-type glass or glass ceramic and a ceramic-type brick. Expected leach resistance is discussed in relationshp to data found in the literature for these materials and appears encouraging. An overview of possible processing steps for the ceramic materials is presented

Study of powellite-rich glass-ceramics for nuclear waste immobilization

International Nuclear Information System (INIS)

Taurines, T.

2012-01-01

MoO 3 is poorly soluble in borosilicate glasses which can lead to the crystallization of undesired phases when its concentration or the charge load (minor actinides and fission products concentration) is too high. Crystallization control is needed to guarantee good immobilization properties. We studied powellite-rich glass-ceramics obtained from a simplified nuclear glass in the system SiO 2 - B 2 O 3 - Na 2 O - CaO - Al 2 O 3 - MoO 3 - RE 2 O 3 (RE = Gd, Eu, Nd) by various heat treatments. Rare earth elements (REE) were added as minor actinides surrogates and as spectroscopic probes. The influence of MoO 3 and RE 2 O 3 content on powellite (CaMoO 4 ) crystallization was investigated. Various glass-ceramics (similar residual glass + powellite) were obtained with large crystal size distributions. Phase separation due to molybdenum occurs during quenching when [MoO 3 ] ≥ 2.5 mol%. We showed that increasing the rare earth content can suppress the phase separation due to molybdenum but it leads to spinodal decomposition of the residual glass. Furthermore, we studied the effects of parent glass complexifying and the insertion of Gd 3+ ions into the powellite structure. In order to understand the influence of microstructure on evolutions under β-irradiation, we studied point defects creation and structural changes. We showed that the damage induced by electronic excitations in the glass-ceramics is driven by the damage in the residual glass. (author) [fr

SYNROC process. A geochemical approach to nuclear waste immobilization

Energy Technology Data Exchange (ETDEWEB)

Ringwood, A E; Kesson, S E; Ware, N G; Hibberson, W O; Major, A [Australian National Univ., Canberra. Research School of Earth Sciences

1979-08-01

The SYNROC process is proposed to immobilize high-level wastes as dilute solid solutions in the constituent minerals of a synthetic rock formed from a mixture of oxides. New modification of the SYNROC was developed. Experiments showed that the entire spectra of high-level waste elements can be incorporated in the crystal lattices of Ba-hollandite, perovskite and zirconolite. This titanate assemblage has been proved to be exceptionally resistant to hydrothermal leaching, and in this respect, amongst others, it is demonstrably superior to alternative ceramic waste forms and to borosilicate glasses. The relative stability of various waste forms was compared in hydrothermal leaching experiments using both pure water and 10 w/o NaCl solution. Borosilicate glasses were almost completely decomposed and disintegrated after only 24 hours at 350 deg C and 1000 bars, and the extensive loss of hazardous high-level waste elements occurred. The phase pollucite in ceramic waste forms began to decompose at 400 deg C. The hollandite-perovskite-zirconolite SYNROC assemblage was proved to be exceptionally resistant to leaching, surviving invariably the extreme conditions up to 900 deg C and 5000 bars. Geochemical studies of the naturally-occurring minerals containing radwaste elements are relevant to the problem of radiation damage to SYNROC phases. These imply that the 2-particle flux in SYNROC is unlikely to be enough to impair the ability to immobilize radwaste for the required period. The production of SYNROC is explained in detail. The SYNROC phases have the structures analogous to the natural minerals which have survived a variety of geological conditions for millions of years while retaining certain high-level waste elements in their crystal lattices.

Immobilization of preconditioned spent fuel from nuclear research reactors in a ceramic matrix

International Nuclear Information System (INIS)

Russo, Diego O.; Rodriguez, Diego S.; Heredia, Arturo D.; Sanfilippo, Miguel; Sterba, Mario E.; Mateos, Patricia

2002-01-01

The fuel elements from nuclear research reactors consist in a laminated sandwich of aluminum with a core of some uranium compound. To process this material its necessary to previously eliminate the aluminum covering the fuel, before the conditioning of the rest of the fuel in a stable matrix, in order to obtain an acceptable waste form for a subsequent disposition in a geological repository. Normally, mechanical and chemical methods are proposed for that purpose. One of the most developed techniques for immobilization of the radioactive elements above mentioned, is the vitrification. In this work we propose a method named CERUS (in Spanish Ceramizacion de Elementos Radiactivos con Uranio Sinterizado - Ceramization of radioactive elements with sintered uranium). This is a sinterization of the pre-treated fuel elements mixed with natural uranium oxide. The properties of the blocks obtained are adequate for final disposal in a deep geological reservoir. (author)

Polyphase ceramic and glass-ceramic forms for immobilizing ICPP high-level nuclear waste

International Nuclear Information System (INIS)

Harker, A.B.; Flintoff, J.F.

1984-01-01

Polyphase ceramic and glass-ceramic forms have been consolidated from simulated Idaho Chemical Processing Plant wastes by hot isostatic pressing calcined waste and chemical additives by 1000 0 C or less. The ceramic forms can contain over 70 wt% waste with densities ranging from 3.5 to 3.85 g/cm 3 , depending upon the formulation. Major phases are CaF 2 , CaZrTi 207 , CaTiO 3 , monoclinic ZrO 2 , and amorphous intergranular material. The relative fraction of the phases is a function of the chemical additives (TiO 2 , CaO, and SiO 2 ) and consolidation temperature. Zirconolite, the major actinide host, makes the ceramic forms extremely leach resistant for the actinide simulant U 238 . The amorphous phase controls the leach performance for Sr and Cs which is improved by the addition of SiO 2 . Glass-ceramic forms were also consolidated by HIP at waste loadings of 30 to 70 wt% with densities of 2.73 to 3.1 g/cm 3 using Exxon 127 borosilicate glass frit. The glass-ceramic forms contain crystalline CaF 2 , Al 203 , and ZrSi 04 (zircon) in a glass matrix. Natural mineral zircon is a stable host for 4+ valent actinides. 17 references, 3 figures, 5 tables

Immobilization of Radioactive Rare Earth oxide Waste by Solid Phase Sintering

International Nuclear Information System (INIS)

Ahn, Byung Gil; Park, Hwan Seo; Kim, Hwan Young; Lee, Han Soo; Kim, In Tae

2010-01-01

In the pyroprocessing of spent nuclear fuels, LiCl-KCl waste salt containing radioactive rare earth chlorides are generated. The radioactive rare earth oxides are recovered by co-oxidative precipitation of rare earth elements. The powder phase of rare earth oxide waste must be immobilized to produce a monolithic wasteform suitable for storage and ultimate disposal. The immobilization of these waste developed in this study involves a solid state sintering of the waste with host borosilicate glass and zinc titanate based ceramic matrix (ZIT). And the rare-earth monazite which synthesised by reaction of ammonium di-hydrogen phosphate with the rare earth oxides waste, were immobilized with the borosilicate glass. It is shown that the developed ZIT ceramic wasteform is highly resistant the leaching process, high density and thermal conductivity.

Tungstate-based glass-ceramics for the immobilization of radio cesium

Science.gov (United States)

Drabarek, Elizabeth; McLeod, Terry I.; Hanna, John V.; Griffith, Christopher S.; Luca, Vittorio

2009-02-01

The preparation of tungstate-containing glass-ceramic composites (GCC) for the potential immobilization of radio cesium has been considered. The GCC materials were prepared by blending two oxide precursor compositions in various proportions. These included a preformed Cs-containing hexagonal tungsten bronze (HTB) phase (Cs 0.3Ti 0.2W 0.8O 3, P6 3/ mcm) and a blend of silica and other oxides. The use of the HTB phase was motivated on the assumption that a HTB-based adsorbent could be used to remove cesium directly from aqueous high level liquid waste feeds. In the absence of the HTB, glass-ceramics were relatively easily prepared from the Cs-containing glass-forming oxide blend. On melting the mixture a relative complex GCC phase assemblage formed. The principal components of this phase assemblage were determined using X-ray powder diffraction, 133Cs MAS-NMR, and cross-sectional SEM and included glass, various zeolites, scheelite (CaWO 4) and a range of other oxide phases and Cs-containing aluminosilicate. Importantly, under no circumstance was cesium partitioned into the glass phase irrespective of whether or not the composition included the preformed Cs-containing HTB compound. For compositions containing the HTB, cesium was partitioned into one of four major phases including zeolite; Cs-silica-tungstate bronze, pollucite (CsAlSi 2O 6), and an aluminosilicate with an Al/Si ratio close to one. The leach resistance of all materials was evaluated and related to the cesium distribution within the GCC phase assemblages. In general, the GCCs prepared from the HTB had superior durability compared with materials not containing tungsten. Indeed the compositions in many cases had leach resistances comparable to the best ceramics or glass materials.

FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

OpenAIRE

Naslain , R.

1986-01-01

The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

Energy Technology Data Exchange (ETDEWEB)

Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

2012-09-30

A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO2 fuel reprocessing waste

International Nuclear Information System (INIS)

Tait, J.C.

1993-05-01

AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of 129 I, 85 Kr and 14 C. (author). 104 refs., 9 tabs., 5 figs

Plutonium Disposition by Immobilization

International Nuclear Information System (INIS)

Gould, T.; DiSabatino, A.; Mitchell, M.

2000-01-01

The ultimate goal of the Department of Energy (DOE) Immobilization Project is to develop, construct, and operate facilities that will immobilize between 17 to 50 tonnes (MT) of U.S. surplus weapons-usable plutonium materials in waste forms that meet the ''spent fuel'' standard and are acceptable for disposal in a geologic repository. Using the ceramic can-in-canister technology selected for immobilization, surplus plutonium materials will be chemically combined into ceramic forms which will be encapsulated within large canisters of high level waste (HLW) glass. Deployment of the immobilization capability should occur by 2008 and be completed within 10 years. In support of this goal, the DOE Office of Fissile Materials Disposition (MD) is conducting development and testing (D and T) activities at four DOE laboratories under the technical leadership of Lawrence Livermore National Laboratory (LLNL). The Savannah River Site has been selected as the site for the planned Plutonium Immobilization Plant (PIP). The D and T effort, now in its third year, will establish the technical bases for the design, construction, and operation of the U. S. capability to immobilize surplus plutonium in a suitable and cost-effective manner. Based on the D and T effort and on the development of a conceptual design of the PIP, automation is expected to play a key role in the design and operation of the Immobilization Plant. Automation and remote handling are needed to achieve required dose reduction and to enhance operational efficiency

Sintered bentonite ceramics for the immobilization of cesium- and strontium-bearing radioactive waste

Science.gov (United States)

Ortega, Luis Humberto

The Advanced Fuel Cycle Initiative (AFCI) is a Department of Energy (DOE) program, that has been investigating technologies to improve fuel cycle sustainability and proliferation resistance. One of the program's goals is to reduce the amount of radioactive waste requiring repository disposal. Cesium and strontium are two primary heat sources during the first 300 years of spent nuclear fuel's decay, specifically isotopes Cs-137 and Sr-90. Removal of these isotopes from spent nuclear fuel will reduce the activity of the bulk spent fuel, reducing the heat given off by the waste. Once the cesium and strontium are separated from the bulk of the spent nuclear fuel, the isotopes must be immobilized. This study is focused on a method to immobilize a cesium- and strontium-bearing radioactive liquid waste stream. While there are various schemes to remove these isotopes from spent fuel, this study has focused on a nitric acid based liquid waste. The waste liquid was mixed with the bentonite, dried then sintered. To be effective sintering temperatures from 1100 to 1200°C were required, and waste concentrations must be at least 25 wt%. The product is a leach resistant ceramic solid with the waste elements embedded within alumino-silicates and a silicon rich phase. The cesium is primarily incorporated into pollucite and the strontium into a monoclinic feldspar. The simulated waste was prepared from nitrate salts of stable ions. These ions were limited to cesium, strontium, barium and rubidium. Barium and rubidium will be co-extracted during separation due to similar chemical properties to cesium and strontium. The waste liquid was added to the bentonite clay incrementally with drying steps between each addition. The dry powder was pressed and then sintered at various temperatures. The maximum loading tested is 32 wt. percent waste, which refers to 13.9 wt. percent cesium, 12.2 wt. percent barium, 4.1 wt. percent strontium, and 2.0 wt. percent rubidium. Lower loadings of waste

Ceramic waste forms for fuel-containing masses at Chernobyl

International Nuclear Information System (INIS)

Oversby, V.M.

1994-05-01

The fuel materials originally in the core of the Chernobyl Unit 4 reactor are now present within the Ukrytie in three major forms: (1) very fine particles of fuel dispersed as dust (about 10 tonnes), (2) fragments of the destroyed core, and (3) lavas containing fuel, cladding, and other materials. All of these materials will need to be immobilized into waste forms suitable for final disposal. We propose a ceramic waste form system that could accommodate all three waste types with a single set of processing equipment. The waste form would include the mineral zirconolite for immobilization of actinide materials (including uranium), perovskite, nepheline, spinel, and other phases as dictated by the chemistry of the lava masses. Waste loadings as high as 50% U can be achieved if pyrochlore, a close relative of zirconolite, is used as the U host. The ceramic immobilization could be achieved with low additions of inert chemicals to minimize the final disposal volume while ensuring a durable product. The sequence of processing would be to collect and immobilize the fuel dust first. This material will require minimal preprocessing and will provide experience in the handling of the fuel materials. Core fragments would be processed next, using a cryogenic crushing stage to reduce the size prior to adding ceramic additives. The lavas would be processed last, which is compatible with the likely sequence of availability of materials and with the complexity of the operations. The lavas will require more adjustment of chemical additive composition than the other streams to ensure that the desired phases are produced in the waste form

Solidification of TRU wastes in a ceramic matrix

International Nuclear Information System (INIS)

Loida, A.; Schubert, G.

1991-01-01

Aluminumsilicate based ceramic materials have been evaluated as an alternative waste form for the incorporation of TRU wastes. These waste forms are free of water and - cannot generate hydrogen radiolyticly, - they show good compatibility between the compounds of the waste and the matrix, - they are resistent against aqueous solutions, heat and radiation. R and D-work has been performed to demonstrate the suitability of this waste form for the immobilization of TRU-wastes. Four kinds of original TRU-waste streams and a mixture of all of them have been immobilized by ceramization, using glove box and remote operation technique as well. Clay minerals, (kaolinite, bentonite) and reactive corundum were selected as ceramic raw materials (KAB 78) in an appropriate ratio yielding 78 wt% Al 2 O 3 and 22 wt%SiO 2 . The main process steps are (i) pretreatment of the liquid waste (concentration, denitration, neutralization, solid- liquid separation), (ii) mixing with ceramic raw materials and forming, (iii) heat treatment with T max. of 1300 0 C for 15 minutes. The waste load of the ceramic matrix has been increased gradually from 20 to 50, in some cases to 60 wt.%

Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO{sub 2} fuel reprocessing waste

Energy Technology Data Exchange (ETDEWEB)

Tait, J C

1993-05-01

AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of {sup 129}I, {sup 85}Kr and {sup 14}C. (author). 104 refs., 9 tabs., 5 figs.

Comparison of SRP high-level waste disposal costs for borosilicate glass and crystalline ceramic waste forms

International Nuclear Information System (INIS)

McDonell, W.R.

1982-04-01

An evaluation of costs for the immobilization and repository disposal of SRP high-level wastes indicates that the borosilicate glass waste form is less costly than the crystalline ceramic waste form. The wastes were assumed immobilized as glass with 28% waste loading in 10,300 reference 24-in.-diameter canisters or as crystalline ceramic with 65% waste loading in either 3400 24-in.-diameter canisters or 5900 18-in.-diameter canisters. After an interim period of onsite storage, the canisters would be transported to the federal repository for burial. Total costs in undiscounted 1981 dollars of the waste disposal operations, excluding salt processing for which costs are not yet well defined, were about $2500 million for the borosilicate glass form in reference 24-in.-diameter canisters, compared to about $2900 million for the crystalline ceramic form in 24-in.-diameter canisters and about $3100 million for the crystalline ceramic form in 18-in.-diameter canisters. No large differences in salt processing costs for the borosilicate glass and crystalline ceramic forms are expected. Discounting to present values, because of a projected 2-year delay in startup of the DWPF for the crystalline ceramic form, preserved the overall cost advantage of the borosilicate glass form. The waste immobilization operations for the glass form were much less costly than for the crystalline ceramic form. The waste disposal operations, in contrast, were less costly for the crystalline ceramic form, due to fewer canisters requiring disposal; however, this advantage was not sufficient to offset the higher development and processing costs of the crystalline ceramic form. Changes in proposed Nuclear Regulatory Commission regulations to permit lower cost repository packages for defense high-level wastes would decrease the waste disposal costs of the more numerous borosilicate glass forms relative to the crystalline ceramic forms

Fabrication of palladium nanoparticles immobilized on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method with enhanced catalytic properties

Energy Technology Data Exchange (ETDEWEB)

Du, Yan; Chen, Rizhi [Nanjing Tech University, Nanjing (China)

2015-09-15

An efficient and reusable catalyst was developed by depositing palladium nanoparticles on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method. The as-prepared Pdloaded ceramic membrane support was characterized by XRD, SEM, EDS, TEM, XPS, ICP, and its catalytic properties were investigated in the liquid-phase p-nitrophenol hydrogenation. A comparative study was also made with the palladium nanoparticles deposited on an amine-functionalized ceramic membrane support by an impregnation-reduction method. The palladium nanoparticles could be homogeneously immobilized on the ceramic membrane support surface, and exhibited excellent catalytic performance in the p-nitrophenol hydrogenation. The catalytic activity of the Pdloaded ceramic membrane support prepared by the nanoparticulate colloidal impregnation method increased by 16.6% compared to that of impregnation-reduction method. In the nanoparticulate colloidal impregnation method, palladium nanoparticles were presynthesized, higher loading of Pd(0) could be obtained, resulting in better catalytic activity. The as-prepared Pd-loaded ceramic membrane support could be easily reused for several cycles without appreciable degradation of catalytic activity.

Remote handling in the Plutonium Immobilization Project: Puck handling

International Nuclear Information System (INIS)

Brault, J.R.

2000-01-01

Since the break up of the Soviet Union at the end of the Cold War, the US and Russia have been negotiating ways to reduce their nuclear stockpiles. Economics is one of the reasons behind this, but another important reason is safeguarding these materials from unstable organizations and countries. With the downsizing of the nuclear stockpiles, large quantities of plutonium are being declared excess and must be safely disposed of. The Savannah River Site (SRS) has been selected as the site where the immobilization facility will be located. Conceptual design and process development commenced in 1998. SRS will immobilize excess plutonium in a ceramic waste form and encapsulate it in vitrified high level waste in the Defense Waste Processing Facility (DWPF) canister. These canisters will then be interred in the national repository at Yucca Mountain, New Mexico. The facility is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. This paper will discuss the first two operations

Advanced immobilization processes for fuel hulls and dissolver residues

International Nuclear Information System (INIS)

Hebel, W.; Boehme, G.; Findlay, J.R.; Sombret, C.

1984-08-01

Various research and development projects for the conditioning of cladding scraps and dissolver residues are pursued within the scope of the R and D programme on nuclear waste Management of the European Community. They include the characterization of the waste materials arising from industrial fuel reprocessing and the development of different waste immobilization techniques. These concern the embedment of scraps and residues into inert matrices like cement, metal alloys, compacted graphite and sintered ceramics as well as the treatment of the fuel hulls by melting or chemical conversion. The conditioned waste forms are tested as to their relevant properties for activity enclosure

Advanced immobilization processes for fuel hulls and dissolver residues

International Nuclear Information System (INIS)

Hebel, W.; Boehme, G.; Findlay, J.R.; Sombert, C.

1984-01-01

Various research and development projects for the conditioning of cladding scraps and dissolver residues are pursued within the scope of the R and D programme on nuclear waste Management of the European Community. They include the characterization of the waste materials arising from industrial fuel reprocessing and the development of different waste immobilization techniques. These concern the embedment of the scraps and residues into inert matrices like cement, metal alloys, compacted graphite and sintered ceramics as well as the treatment of the fuel hulls by melting or chemical conversion. The conditioned waste forms are tested as to their relevant properties for activity enclosure

Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

Science.gov (United States)

Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

2016-01-12

A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

International Nuclear Information System (INIS)

Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

1999-01-01

The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

Radiation Effects in Nuclear Ceramics

Directory of Open Access Journals (Sweden)

L. Thomé

2012-01-01

Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

Microwave processing of ceramic oxide filaments

Energy Technology Data Exchange (ETDEWEB)

Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

1995-05-01

The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-26

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

Supercritical fluid technologies for ceramic-processing applications

International Nuclear Information System (INIS)

Matson, D.W.; Smith, R.D.

1989-01-01

This paper reports on the applications of supercritical fluid technologies for ceramic processing. The physical and chemical properties of these densified gases are summarized and related to their use as solvents and processing media. Several areas are identified in which specific ceramic processes benefit from the unique properties of supercritical fluids. The rapid expansion of supercritical fluid solutions provides a technique for producing fine uniform powders and thin films of widely varying materials. Supercritical drying technologies allow the formation of highly porous aerogel products with potentially wide application. Hydrothermal processes leading to the formation of large single crystals and microcrystalline powders can also be extended into the supercritical regime of water. Additional applications and potential applications are identified in the areas of extraction of binders and other additives from ceramic compacts, densification of porous ceramics, the formation of powders in supercritical micro-emulsions, and in preceramic polymer processing

A review and discussion of candidate ceramics for immobilization of high-level fuel reprocessing wastes

International Nuclear Information System (INIS)

Hayward, P.J.

1982-08-01

This review discusses and attempts to evaluate 11 of the leading ceramic processes for hosting the high-level and high-level plus medium-level wastes which would arise from the reprocessing of used UO 2 , (Th,Pu)O 2 and (Th,U)O 2 fuels. The wasteform materials considered include glass ceramics, supercalcine ceramics, SYNROC ceramics, 'stuffed glass', titanate ceramics, cermets, clay ceramics, cement-based materials and multibarrier wasteforms. Although no attempt has been made to rank these candidates in order of superiority, the conclusion is drawn that, of the materials proposed so far, a glass ceramic appears to be best suited to the Canadian program, taking into account durability in the potential environment of a flooded vault, ability to withstand radiation and transmutation damage without serious loss of durability, ability to accommodate variable waste compositions, and ease of processing and quality control. This conclusion does not necessarily apply to other national waste management programs. However, many of the points raised might be included in any critical assessment of alternative wasteform materials

Review of glass ceramic waste forms

International Nuclear Information System (INIS)

Rusin, J.M.

1981-01-01

Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl 3 Si 2 O 8 ) and a fresnoite-based (Ba 2 TiSi 2 O 8 ) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi 2 O 6 ) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi 2 O 6 ). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

Ceramic phases for immobilization of 129I

International Nuclear Information System (INIS)

Vance, E.R.; Agrawal, D.K.; Scheetz, B.E.; Pepin, J.G.; Atkinson, S.D.; White, W.B.

1981-01-01

Materials for ultimate disposal of 129 I have been studied. At present, iodide-sodalite, though not ideal, appears to be the best material for 129 I immobilization from the aspects of ease of preparation, thermal stability, cost of materials, and leach resistance. Good consolidation of the material was achieved by sintering in air at 1000 to 1200 0 C, but the iodine content was significantly below stoichiometric expectations. Hot aqueous media preferentially removed iodine, apparently by OH - substitution in near-neutral solutions, and I reversible reaction Cl - exchange occurred in brine. Alternation of the sodalite also took place. Soxhlet leach rates were about 5 x 10 -4 g/cm 2 -day by total weight loss, but physical weathering contributed significantly to this value. Moderate doses of radiation had no observable deleterious structural effects. Iodoboracites seemingly cannot be prepared by ceramic or nonhydrothermal wet chemical techniques. Fe-iodoboracite has inferior thermal stability to iodide-sodalite and was completely altered to hematite after treatment at 200 0 C in deionized water. Silver zeolites retained some iodine in the form of crystalline α-AgI at temperatures up to 1300 0 C even though heating above approx. 700 0 C altered the alumino-silicate framework. However, some of the iodine appeared to be present as soluble iodine, even in heated materials. Treatment at 200 0 C in deionized water or 2M NaCl significantly decreased the crystallinity of the aluminosilicate framework and the α-AgI reflections in the x-ray patterns were enhanced. Mild γ irradiations (approx. 50 MR) affected the x-ray diffraction patterns of some of the zeolites. Various lead oxyhalides had very poor thermal stability

Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

Science.gov (United States)

Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

2008-12-01

(1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

Processing and characterization of ceramic superconductor/polymer composites

International Nuclear Information System (INIS)

Kander, R.G.; Namboodri, S.L.

1993-01-01

One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

Immobilization of fission products in phosphate ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.

1997-01-01

Argonne National Laboratory (ANL) is developing chemically bonded phosphate ceramics (CBPCs) to treat low-level mixed wastes, particularly those containing volatiles and pyrophorics that cannot be treated by conventional thermal processes. This work was begun under ANL''s Laboratory Directed Research and Development funds, followed by further development with support from EM-50''s Mixed Waste Focus Area

Plutonium Immobilization Program cold pour tests

International Nuclear Information System (INIS)

Hovis, G.L.; Stokes, M.W.; Smith, M.E.; Wong, J.W.

1999-01-01

The Plutonium Immobilization Program (PIP) is a joint venture between the Savannah River Site, Lawrence Livermore National Laboratory, Argonne National Laboratory, and Pacific Northwest National Laboratory to carry out the disposition of excess weapons-grade plutonium. This program uses the can-in-canister (CIC) approach. CIC involves encapsulating plutonium in ceramic forms (or pucks), placing the pucks in sealed stainless steel cans, placing the cans in long cylindrical magazines, latching the magazines to racks inside Defense Waste Processing Facility (DWPF) canisters, and filling the DWPF canisters with high-level waste glass. This process puts the plutonium in a stable form and makes it attractive for reuse. At present, the DWPF pours glass into empty canisters. In the CIC approach, the addition of a stainless steel rack, magazines, cans, and ceramic pucks to the canisters introduces a new set of design and operational challenges: All of the hardware installed in the canisters must maintain structural integrity at elevated (molten-glass) temperatures. This suggests that a robust design is needed. However, the amount of material added to the DWPF canister must be minimized to prevent premature glass cooling and excessive voiding caused by a large internal thermal mass. High metal temperatures, minimizing thermal mass, and glass flow paths are examples of the types of technical considerations of the equipment design process. To determine the effectiveness of the design in terms of structural integrity and glass-flow characteristics, full-scale testing will be conducted. A cold (nonradioactive) pour test program is planned to assist in the development and verification of a baseline design for the immobilization canister to be used in the PIP process. The baseline design resulting from the cold pour test program and CIC equipment development program will provide input to Title 1 design for second-stage immobilization. The cold pour tests will be conducted in two

Design and In-Situ Processing of Metal-Ceramic and Ceramic-Ceramic Microstructures

National Research Council Canada - National Science Library

Sass, Stephen

1997-01-01

.... Metal-ceramic microstructures have been synthesized in situ by a variety of novel processing techniques, including the partial reduction of oxide compounds and displacement reactions and sol-gel...

Materials Science of High-Level Nuclear Waste Immobilization

International Nuclear Information System (INIS)

Weber, William J.; Navrotsky, Alexandra; Stefanovsky, S. V.; Vance, E. R.; Vernaz, Etienne Y.

2009-01-01

With the increasing demand for the development of more nuclear power comes the responsibility to address the technical challenges of immobilizing high-level nuclear wastes in stable solid forms for interim storage or disposition in geologic repositories. The immobilization of high-level nuclear wastes has been an active area of research and development for over 50 years. Borosilicate glasses and complex ceramic composites have been developed to meet many technical challenges and current needs, although regulatory issues, which vary widely from country to country, have yet to be resolved. Cooperative international programs to develop advanced proliferation-resistant nuclear technologies to close the nuclear fuel cycle and increase the efficiency of nuclear energy production might create new separation waste streams that could demand new concepts and materials for nuclear waste immobilization. This article reviews the current state-of-the-art understanding regarding the materials science of glasses and ceramics for the immobilization of high-level nuclear waste and excess nuclear materials and discusses approaches to address new waste streams

Preliminary evaluation of alternative forms for immobilization of Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Stone, J.A.; Goforth, S.T. Jr.; Smith, P.K.

1979-12-01

An evaluation of available information on eleven alternative solid forms for immobilization of SRP high-level waste has been completed. Based on the assessment of both product and process characteristics, four forms were selected for more detailed evaluation: (1) borosilicate glass made in the reference process, (2) a high-silica glass made from a porous glass matrix, (3) crystalline ceramics such as supercalcine or SYNROC, and (4) ceramics coated with an impervious barrier. The assessment includes a discussion of product and process characteristics for each of the eleven forms, a cross comparison of these characteristics for the forms, and the bases for selecting the most promising forms for further study

Application of ceramic and glass materials in nuclear power plants

International Nuclear Information System (INIS)

Hamnabard, Z.

2008-01-01

Ceramic and glass are high temperature materials that can be used in many fields of application in nuclear industries. First, it is known that nuclear fuel UO 2 is a ceramic material. Also, ability to absorb neutrons without forming long lived radio-nuclides make the non-oxide ceramics attractive as an absorbent for neutron radiation arising in nuclear power plants. Glass-ceramic materials are a new type of ceramic that produced by the controlled nucleation and crystallization of glass, and have several advantages such as very low or null porosity, uniformity of microstructure, high chemical resistance etc. over conventional powder processed ceramics. These ceramic materials are synthesized in different systems based on their properties and applications. In nuclear industries, those are resistant to leaching and radiation damage for thousands of years, Such as glass-ceramics designed for radioactive waste immobilization and machinable glass-ceramics are used. This article introduces requirements of different glass and ceramic materials used in nuclear power plants and have been focused on developments in properties and application of them

Ceramic waste form qualification using results from witness tubes

International Nuclear Information System (INIS)

O'Holleran, T.P.; Johnson, S.G.; Bateman, K.J.

2002-01-01

A ceramic waste form has been developed to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The ceramic waste form is prepared in a hot isostatic press (HIP). The use of small, easily fabricated HIP capsules called witness tubes has been proposed as a practical way to obtain representative samples of ceramic waste form material for process monitoring, waste form qualification, and archiving. Witness tubes are filled with the same material used to fill the corresponding HIP can, and are HIPed along with the HIP can. Relevant physical, chemical, and performance (leach test) data are analyzed and compared. Differences between witness tube and HIP can materials are shown to be statistically insignificant, demonstrating that witness tubes do provide ceramic waste form material representative of the material in the corresponding HIP can.

Effects of a dynamic confinement on the penetration resistance of ceramics against long rods

International Nuclear Information System (INIS)

Malaise, Frederic; Tranchet, Jean-Yves; Collombet, Francis

2000-01-01

Adequate confinement of a ceramic block can lead to its impenetrability against long rod penetrators. New ballistic experiments (encapsulated rod experiments) enabling a pressurization of the front face of the ceramic block (dynamic confinement) have been performed and compared to results obtained from standard unconfined configurations (DOP tests). Impenetrability of the ceramic block is obtained with the encapsulated rod configuration. A modeling approach based on a description of the fragmentation process of the ceramic is proposed. In particular, effects of the void content of the fragmented ceramic on its shear resistance are taken into account. Comparisons between Eulerian computation and the experiments show that conditions for rod dwell are linked to immobilizing fragments of ceramic in front of the projectile

Phase composition of yttrium-doped zirconia ceramics

Energy Technology Data Exchange (ETDEWEB)

Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

2017-06-01

Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

Synthesis of crystalline ceramics for actinide immobilisation

International Nuclear Information System (INIS)

Burakov, B.; Gribova, V.; Kitsay, A.; Ojovan, M.; Hyatt, N.C.; Stennett, M.C.

2007-01-01

Methods for the synthesis of ceramic wasteforms for the immobilization of actinides are common to those for non-radioactive ceramics: hot uniaxial pressing (HUP); hot isostatic pressing (HIP); cold pressing followed by sintering; melting (for some specific ceramics, such as garnet/perovskite composites). Synthesis of ceramics doped with radionuclides is characterized with some important considerations: all the radionuclides should be incorporated into crystalline structure of durable host-phases in the form of solid solutions and no separate phases of radionuclides should be present in the matrix of final ceramic wasteform; all procedures of starting precursor preparation and ceramic synthesis should follow safety requirements of nuclear industry. Synthesis methods that avoid the use of very high temperatures and pressures and are easily accomplished within the environment of a glove-box or hot cell are preferable. Knowledge transfer between the V. G. Khlopin Radium Institute (KRI, Russia) and Immobilisation Science Laboratory (ISL, UK) was facilitated in the framework of a joint project supported by UK Royal Society. In order to introduce methods of precursor preparation and ceramic synthesis we selected well-known procedures readily deployable in radiochemical processing plants. We accounted that training should include main types of ceramic wasteforms which are currently discussed for industrial applications. (authors)

Potential Applications of Immobilized β-Galactosidase in Food Processing Industries

Directory of Open Access Journals (Sweden)

Parmjit S. Panesar

2010-01-01

Full Text Available The enzyme β-galactosidase can be obtained from a wide variety of sources such as microorganisms, plants, and animals. The use of β-galactosidase for the hydrolysis of lactose in milk and whey is one of the promising enzymatic applications in food and dairy processing industries. The enzyme can be used in either soluble or immobilized forms but the soluble enzyme can be used only for batch processes and the immobilized form has the advantage of being used in batch wise as well as in continuous operation. Immobilization has been found to be convenient method to make enzyme thermostable and to prevent the loss of enzyme activity. This review has been focused on the different types of techniques used for the immobilization of β-galactosidase and its potential applications in food industry.

Plutonium immobilization program - Cold pour Phase 1 test results

International Nuclear Information System (INIS)

Hamilton, L.

2000-01-01

The Plutonium Immobilization Project will disposition excess weapons grade plutonium. It uses the can-in-canister approach that involves placing plutonium-ceramic pucks in sealed cans that are then placed into Defense Waste Processing Facility canisters. These canisters are subsequently filled with high-level radioactive waste glass. This process puts the plutonium in a stable form and makes it unattractive for reuse. A cold (non-radioactive) glass pour program was performed to develop and verify the baseline design for the canister and internal hardware. This paper describes the Phase 1 scoping test results

Plutonium Immobilization Program - Cold pour Phase 1 test results

International Nuclear Information System (INIS)

Hamilton, L.

2000-01-01

The Plutonium Immobilization Project will disposition excess weapons grade plutonium. It uses the can-in-canister approach that involves placing plutonium-ceramic pucks in sealed cans that are then placed into Defense Waste Processing Facility canisters. These canisters are subsequently filled with high-level radioactive waste glass. This process puts the plutonium in a stable form and makes it unattractive for reuse. A cold (non-radioactive) glass pour program was performed to develop and verify the baseline design for the canister and internal hardware. This paper describes the Phase 1 scoping test results

Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

International Nuclear Information System (INIS)

Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

1982-09-01

This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

Process arrangement options for Defense waste immobilization

International Nuclear Information System (INIS)

1980-02-01

Current plans are to immobilize the SRP high-level liquid wastes in a high integrity form. Borosilicate glass was selected in 1977 as the reference waste form and a mjaor effort is currently underway to develop the required technology. A large new facility, referred to as the Defense Waste Processing Facility (DWPF) is being designed to carry out this mission, with project authorization targeted for 1982 and plant startup in 1989. However, a number of other process arrangements or manufacturing strategies, including staging the major elements of the project or using existing SRP facilities for some functions, have been suggested in lieu of building the reference DWPF. This study assesses these various options and compares them on a technical and cost basis with the DWPF. Eleven different manufacturing options for SRP defense waste solidification were examined in detail. These cases are: (1) vitrification of acid waste at current generation rate; (2) vitrification of current rate acid waste and caustic sludge; (3 and 4) vitrification of the sludge portion of neutralized waste; (5) decontamination of salt cake and storage of concentrated cesium and strontium for later immobilization; (6) processing waste in a facility with lower capacity than the DWPF; (7) processing waste in a combination of existing and new facilities; (8) waste immobilization in H Canyon; (9) vitrification of both sludge and salt; (10) DWPF with onsite storage; (11) deferred authorization of DWPF

Stereolithographic processing of ceramics: Photon diffusion in colloidal dispersion

Science.gov (United States)

Garg, Rajeev

The technique of ceramic stereolithography (CSL) has been developed for fabricating near net shape ceramic objects. In stereolithography, the three-dimensional computer design file of the object is sliced into thin layers. Each layer is physically fabricated by photocuring the surface of a liquid photo-polymerizable resin bath by raster scanning an ultra-violet laser across the surface of the resin. In CSL, the liquid resin is a high concentration colloidal dispersion in a solution of ultraviolet curable polymers. The ceramic green body fabricated by ceramic stereolithography technique is subjected to the post processing steps of drying, binder burnout and sintering to form a dense ceramic object. An aqueous alumina dispersion in photocuring polymers with particle volume fraction greater than 0.5 was formulated for CSL process. Low molecular weight solution polymers were found to be best suited for formulating ceramic resins due to their inherently low viscosity and favorable interactions with the ceramic dispersant. A hydroxyapatite ceramic resin was also developed for the use in the CSL technique. A model is developed to describe the photocuring process in concentrated ceramic dispersion. The curing profile in ceramic dispersion is governed by multiple scattering from the ceramic particles and absorption by the photocuring polymers. Diffusion theory of light transport is used to model the multiple scattering and absorption phenomena. It is found that diffusive transport adequately describes the phenomena of laser pulse propagation in highly concentrated colloidal dispersions. A model was developed to describe the absorption in highly concentrated ceramic dispersion. Various complex-shaped monolithic alumina and hydroxyapatite objects were fabricated by CSL and shown to possess uniform microstructure. The mechanical properties and sintering behavior of the parts fabricated by CSL are shown to be comparable to those fabricated by other ceramic processing technique

Immobilization of {sup 99}Tc (Re) using Iron-Phosphate Glasses

Energy Technology Data Exchange (ETDEWEB)

Heo, Jong; Xu, Kai; Um, Woo Yong; Hrma, Pavel [Pohang Univ. of Science and Technology, Pohang (Korea, Republic of)

2012-05-15

Technetium-99 ({sup 99}Tc) is a fission product artificially generated during the irradiation of {sup 235}U for commercial power production or {sup 239}Pu for nuclear weapons. Under oxidizing conditions, the dominant species of Tc, the pertechnetate anion (TcO{sub 4} {sup -}), is highly soluble in ground water and thus easily transports through the geologic systems. In addition, because of its high fission yield ({approx}6 %) and long half-life (2.1x10{sup 5} yr), immobilization of {sup 99}Tc has been investigated for decades. Several waste forms such as metallic alloys, sintered titanate ceramics and chemically bonded phosphate ceramics have been proposed to encapsulate {sup 99}Tc. They have not yet been realized in the industrial-scale, mostly either due to the high volatilization of {sup 99}Tc during high temperature process (>1300 .deg. C), or the low {sup 99}Tc loading. Iron-phosphate (FeP) glasses have been developed as alternative waste forms because of their chemical durability equivalent to borosilicate glasses. Additionally, vitrification of radioactive waste by FeP glasses can be done at a relatively low temperature ({approx}1000 .deg. C) and the low-temperature process can reduce the volatilization of {sup 99}Tc significantly. Thus, this work reports the immobilization of {sup 99}Tc by FeP glasses using rhenium (Re) as a surrogate. We also examine the chemical durability of Re-containing FeP glasses using product consistency test (PCT). Experimental results reveal that FeP glass can become a promising candidate for immobilizing {sup 99}Tc

Process Development of Porcelain Ceramic Material with Binder Jetting Process for Dental Applications

Science.gov (United States)

Miyanaji, Hadi; Zhang, Shanshan; Lassell, Austin; Zandinejad, Amirali; Yang, Li

2016-03-01

Custom ceramic structures possess significant potentials in many applications such as dentistry and aerospace where extreme environments are present. Specifically, highly customized geometries with adequate performance are needed for various dental prostheses applications. This paper demonstrates the development of process and post-process parameters for a dental porcelain ceramic material using binder jetting additive manufacturing (AM). Various process parameters such as binder amount, drying power level, drying time and powder spread speed were studied experimentally for their effect on geometrical and mechanical characteristics of green parts. In addition, the effects of sintering and printing parameters on the qualities of the densified ceramic structures were also investigated experimentally. The results provide insights into the process-property relationships for the binder jetting AM process, and some of the challenges of the process that need to be further characterized for the successful adoption of the binder jetting technology in high quality ceramic fabrications are discussed.

Double-Barrier mechanism for chromium immobilization: A quantitative study of crystallization and leachability

Energy Technology Data Exchange (ETDEWEB)

Liao, Changzhong [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong SAR (China); Tang, Yuanyuan [School of Environmental Science and Engineering, South University of Science and Technology of China, Shenzhen 518055 (China); Liu, Chengshuai, E-mail: csliu@soil.gd.cn [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550009 (China); Shih, Kaimin [Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong SAR (China); Li, Fangbai [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China)

2016-07-05

Graphical abstract: Schematic illustration of chromium incorporating in the glass-ceramic matrix. Most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • The glass-ceramic samples were proven to be excellent in immobilizing Cr. • Glass-ceramic was successfully synthesized in CaO-MgO-SiO{sub 2}-Al{sub 2}O{sub 3} -Cr{sub 2}O{sub 3} system. • Both crystalline and glass phases were quantified by Rietveld quantitative XRD. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 90%. - Abstract: Glass-ceramics are well known for the excellent combination properties provided by their components, a glassy matrix and crystalline phases, and have promising applications in the immobilization and detoxification of solid waste containing toxic metals. Glass-ceramic products were successfully synthesized in CaO-MgO-SiO{sub 2}-Al{sub 2}O{sub 3} -Cr{sub 2}O{sub 3} system. Two key measures – partitioning ratio of Cr in the spinel and Cr leaching ratio – were used to investigate the mechanism of Cr immobilization in the glass-ceramic products. The results of powder X-ray diffraction revealed that both spinel and diopside were major crystalline phases in the products. The value of x in the MgCr{sub x}Al{sub 2-x}O{sub 4} spinel was highly related to the amount of Cr{sub 2}O{sub 3} added to the glass-ceramic system. As Cr{sub 2}O{sub 3} content increased, the proportion of spinel phase increased, while that of glass phase decreased. The partitioning ratio of Cr in spinel phase was about 70% for 2 wt.% Cr{sub 2}O{sub 3}, and increased to 90% when loaded with 10 wt.% of Cr{sub 2}O{sub 3}. According to the results of the prolonged toxicity characteristic leaching procedure, the Cr leaching ratio decreased with the increase of Cr partitioning ratio into the spinel phase. The findings of this study clearly indicate that glass-ceramic formed by spinel structure and residual

Dental ceramics: a review of new materials and processing methods.

Science.gov (United States)

Silva, Lucas Hian da; Lima, Erick de; Miranda, Ranulfo Benedito de Paula; Favero, Stéphanie Soares; Lohbauer, Ulrich; Cesar, Paulo Francisco

2017-08-28

The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I) monolithic zirconia restorations; II) multilayered dental prostheses; III) new glass-ceramics; IV) polymer infiltrated ceramics; and V) novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

Development of an immobilization process for heavy metal containing galvanic solid wastes by use of sodium silicate and sodium tetraborate

Energy Technology Data Exchange (ETDEWEB)

Aydın, Ahmet Alper, E-mail: ahmetalperaydin@gmail.com [Chair of Urban Water Systems Engineering, Technische Universität München, Am Coulombwall, 85748 Garching (Germany); Aydın, Adnan [Istanbul Bilim University, School of Health, Esentepe, Istanbul, Sisli, 34394 (Turkey)

2014-04-01

Highlights: • A new physico-chemical process below 1000 °C for immobilization of galvanic sludges. • Sodium tetraborate and sodium silicate have been used as additives. • A strategy for adjustment of solid waste/additive mixture composition is presented. • Strategy is valid for wastes of hydrometallurgical and electro-plating processes. • Lower energy consumption and treated waste volume, shorter process time are provided. - Abstract: Heavy metal containing sludges from wastewater treatment plants of electroplating industries are designated as hazardous waste since their improper disposal pose high risks to environment. In this research, heavy metal containing sludges of electroplating industries in an organized industrial zone of Istanbul/Turkey were used as real-sample model for development of an immobilization process with sodium tetraborate and sodium silicate as additives. The washed sludges have been precalcined in a rotary furnace at 900 °C and fritted at three different temperatures of 850 °C, 900 °C and 950 °C. The amounts of additives were adjusted to provide different acidic and basic oxide ratios in the precalcined sludge-additive mixtures. Leaching tests were conducted according to the toxicity characteristic leaching procedure Method 1311 of US-EPA. X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscope-energy dispersive spectrometer (SEM-EDS) and flame atomic absorption spectroscopy (FAAS) have been used to determine the physical and chemical changes in the products. Calculated oxide molar ratios in the precalcined sludge-additive mixtures and their leaching results have been used to optimize the stabilization process and to determine the intervals of the required oxide ratios which provide end-products resistant to leaching procedure of US-EPA. The developed immobilization-process provides lower energy consumption than sintering-vitrification processes of glass–ceramics.

Minimum additive waste stabilization using vitreous ceramics. Progress report, October 1994--September 1995

International Nuclear Information System (INIS)

Feng, X.; Hahn, W.K.; Gong, M.; Gong, W.; Wang, L.; Ewing, R.C.

1995-01-01

Vitreous ceramic waste forms are being developed at Pacific Northwest Laboratory to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program to support the US Department of Energy's environmental restoration efforts. These vitreous ceramics are composed of various metal-oxide crystalline phases embedded in a silicate-glass phase. This work extends the success of vitreous ceramic waste forms to treat wastes with both high metal and high alkali contents. Two successful approaches are discussed: developing high-durability alkali-binding crystals in a durable glassy matrix, and developing water-soluble crystals in a durable and continuous glassy matrix. Nepheline-vitreous ceramics were demonstrated for the immobilization of high-alkali wastes with alkali contents up to 21 wt%. The chemical durability of the nepheline-vitreous ceramics is better than the corresponding glasses, especially in over longer times. Vitreous ceramics with Cs 2 O loading up to 35.4 wt% have been developed. Vitreous ceramic waste forms were developed from 90 and 100% Oak Ridge National Laboratory K-25 pond sludge. Heat treatment resulted in targeted crystal formation of spinels, potassium feldspar, and Ca-P phases. The K-25 pond sludge vitreous ceramics were up to 42 times more durable than high-level environmental assessments (EA) glass. The toxicity characteristics leach procedure (TCLP) concentration of LVC-6 is at least 2,000 times lower than US Environmental Protection Agency limits. Idaho Chemical Process Plant (ICPP) calcined wastes were immobilized into vitreous ceramics with calcine loading up to 88%. These ICPP-vitreous ceramics were more durable than the EA glass by factors of 5 to 30. Vitreous ceramic waste forms are being developed to complement, not to replace, glass waste forms

Microwave processing for ceramic materials in microsystem technology

International Nuclear Information System (INIS)

Rhee, S.

2002-11-01

In this study, the applicability of microwaves for sintering of monolithic ceramics and ceramic microcomponents was investigated. Experiments with 2.45 GHz and 30 GHz microwaves were conducted and contrasted to conventional thermal processing. The advantages and disadvantages of microwave processing were then assessed. Nanoscale zirconia and sub-micron lead-zirconate-titanate electroceramics were selected for the evaluation. (orig.)

Plutonium Immobilization Project - Robotic canister loading

International Nuclear Information System (INIS)

Hamilton, R.L.

2000-01-01

The Plutonium Immobilization Program (PIP) is a joint venture between the Savannah River Site (SRS), Lawrence Livermore National Laboratory (LLNL), Argonne National Laboratory (ANL), and Pacific Northwest National Laboratory (PNNL). When operational in 2008, the PIP will fulfill the nation's nonproliferation commitment by placing surplus weapons-grade plutonium in a permanently stable ceramic form and making it unattractive for reuse. Since there are significant radiation and security concerns, the program team is developing novel and unique technology to remotely perform plutonium immobilization tasks. The remote task covered in this paper employs a jointed arm robot to load seven 3.5 inch diameter, 135-pound cylinders (magazines) through the 4 inch diameter neck of a stainless steel canister. Working through the narrow canister neck, the robot secures the magazines into a specially designed rack pre-installed in the canister. To provide the deterrent effect, the canisters are filled with a mixture of high-level waste and glass at the Defense Waste Processing Facility (DWPF)

Potential ceramics processing applications with high-energy electron beams

International Nuclear Information System (INIS)

Struve, K.W.; Turman, B.N.

1993-01-01

High-energy, high-current electron beams may offer unique features for processing of ceramics that are not available with any other heat source. These include the capability to instantaneously heat to several centimeters in depth, to preferentially deposit energy in dense, high-z materials, to process at atmospheric pressures in air or other gases, to have large control over heating volume and heating rate, and to have efficient energy conversion. At a recent workshop organized by the authors to explore opportunities for electron beam processing of ceramics, several applications were identified for further development. These were ceramic joining, fabrication of ceramic powders, and surface processing of ceramics. It may be possible to join ceramics by either electron-beam brazing or welding. Brazing with refractory metals might also be feasible. The primary concern for brazing is whether the braze material can wet to the ceramic when rapidly heated by an electron beam. Raw ceramic powders, such as silicon nitride and aluminum nitride, which are difficult to produce by conventional techniques, could possibly be produced by vaporizing metals in a nitrogen atmosphere. Experiments need to be done to verify that the vaporized metal can fully react with the nitrogen. By adjusting beam parameters, high-energy beams can be used to remove surface flaws which are often sites of fracture initiation. They can also be used for surface cleaning. The advantage of electron beams rather than ion beams for this application is that the heat deposition can be graded into the material. The authors will discuss the capabilities of beams from existing machines for these applications and discuss planned experiments

Dental ceramics: a review of new materials and processing methods

Directory of Open Access Journals (Sweden)

Lucas Hian da SILVA

2017-08-01

Full Text Available Abstract The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I monolithic zirconia restorations; II multilayered dental prostheses; III new glass-ceramics; IV polymer infiltrated ceramics; and V novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

DEVELOPMENT OF CRYSTALLINE CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

Energy Technology Data Exchange (ETDEWEB)

Fox, K.; Brinkman, K.

2011-09-22

The Savannah River National Laboratory (SRNL) is developing crystalline ceramic waste forms to incorporate CS/LN/TM high Mo waste streams consisting of perovskite, hollandite, pyrochlore, zirconolite, and powellite phase assemblages. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase crystalline ceramics. Fiscal Year 2011 (FY11) activities included (i) expanding the compositional range by varying waste loading and fabrication of compositions rich in TiO{sub 2}, (ii) exploring the processing parameters of ceramics produced by the melt and crystallize process, (iii) synthesis and characterization of select individual phases of powellite and hollandite that are the target hosts for radionuclides of Mo, Cs, and Rb, and (iv) evaluating the durability and radiation stability of single and multi-phase ceramic waste forms. Two fabrication methods, including melting and crystallizing, and pressing and sintering, were used with the intent of studying phase evolution under various sintering conditions. An analysis of the XRD and SEM/EDS results indicates that the targeted crystalline phases of the FY11 compositions consisting of pyrochlore, perovskite, hollandite, zirconolite, and powellite were formed by both press and sinter and melt and crystallize processing methods. An evaluation of crystalline phase formation versus melt processing conditions revealed that hollandite, perovskite, zirconolite, and residual TiO{sub 2} phases formed regardless of cooling rate, demonstrating the robust nature of this process for crystalline phase development. The multiphase ceramic composition CSLNTM-06 demonstrated good resistance to proton beam irradiation. Electron irradiation studies on the single phase CaMoO{sub 4} (a component of the multiphase waste form) suggested that this material exhibits stability to 1000 years at anticipated self-irradiation doses (2 x 10{sup 10}-2 x 10{sup 11} Gy), but that

Synroc tailored waste forms for actinide immobilization

Energy Technology Data Exchange (ETDEWEB)

Gregg, Daniel J.; Vance, Eric R. [Australian Nuclear Science and Technology Organisation, Kirrawee (Australia). ANSTOsynroc, Inst. of Materials Engineering

2017-07-01

Since the end of the 1970s, Synroc at the Australian Nuclear Science and Technology Organisation (ANSTO) has evolved from a focus on titanate ceramics directed at PUREX waste to a platform waste treatment technology to fabricate tailored glass-ceramic and ceramic waste forms for different types of actinide, high- and intermediate level wastes. The particular emphasis for Synroc is on wastes which are problematic for glass matrices or existing vitrification process technologies. In particular, nuclear wastes containing actinides, notably plutonium, pose a unique set of requirements for a waste form, which Synroc ceramic and glass-ceramic waste forms can be tailored to meet. Key aspects to waste form design include maximising the waste loading, producing a chemically durable product, maintaining flexibility to accommodate waste variations, a proliferation resistance to prevent theft and diversion, and appropriate process technology to produce waste forms that meet requirements for actinide waste streams. Synroc waste forms incorporate the actinides within mineral phases, producing products which are much more durable in water than baseline borosilicate glasses. Further, Synroc waste forms can incorporate neutron absorbers and {sup 238}U which provide criticality control both during processing and whilst within the repository. Synroc waste forms offer proliferation resistance advantages over baseline borosilicate glasses as it is much more difficult to retrieve the actinide and they can reduce the radiation dose to workers compared to borosilicate glasses. Major research and development into Synroc at ANSTO over the past 40 years has included the development of waste forms for excess weapons plutonium immobilization in collaboration with the US and for impure plutonium residues in collaboration with the UK, as examples. With a waste loading of 40-50 wt.%, Synroc would also be considered a strong candidate as an engineered waste form for used nuclear fuel and highly

Microstructural characterization of nuclear-waste ceramics

International Nuclear Information System (INIS)

Ryerson, F.J.; Clarke, D.R.

1982-01-01

Characterization of nuclear waste ceramics requires techniques possessing high spatial and x-ray resolution. XRD, SEM, electron microprobe, TEM and analytical EM techniques are applied to ceramic formulations designed to immobilize both commercial and defense-related reactor wastes. These materials are used to address the strengths and limitations of the techniques above. An iterative approach combining all these techniques is suggested. 16 figures, 2 tables

Borosilicate glass as a matrix for the immobilization of Savannah River Plant waste

International Nuclear Information System (INIS)

Plodinec, M.J.; Wicks, G.G.; Bibler, N.E.

1982-01-01

The reference waste form for immobilization of Savannah River Plant (SRP) waste is borosilicate glass. In the reference process, waste is mixed with glass-forming chemicals and melted in a Joule-heated ceramic melter at 1150 0 C. Waste glass made with actual or simulated waste on a small scale and glass made with simulated waste on a large scale confirm that the current reference process and glass-former composition are able to accommodate all SRP waste compositions and can produce a glass with: high waste loading; low leach rates; good thermal stability; high resistance to radiation effects; and good impact resistance. Borosilicate glass has been studied as a matrix for the immobilization of SRP waste since 1974. This paper reviews the results of extensive characterization and performance testing of the glass product. These results show that borosilicate glass is a very suitable matrix for the immobilization of SRP waste. 18 references, 3 figures, 10 tables

PRELIMINARY STUDY OF CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

Energy Technology Data Exchange (ETDEWEB)

Fox, K.; Billings, A.; Brinkman, K.; Marra, J.

2010-09-22

The Savannah River National Laboratory (SRNL) developed a series of ceramic waste forms for the immobilization of Cesium/Lanthanide (CS/LN) and Cesium/Lanthanide/Transition Metal (CS/LN/TM) waste streams anticipated to result from nuclear fuel reprocessing. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase ceramics containing hollandite-type phases, perovskites (particularly BaTiO{sub 3}), pyrochlores, zirconolite, and other minor metal titanate phases. Identification of excess Al{sub 2}O{sub 3} via X-ray Diffraction (XRD) and Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS) in the first series of compositions led to a Phase II study, with significantly reduced Al{sub 2}O{sub 3} concentrations and increased waste loadings. Three fabrication methodologies were used, including melting and crystallizing, pressing and sintering, and Spark Plasma Sintering (SPS), with the intent of studying phase evolution under various sintering conditions. XRD and SEM/EDS results showed that the partitioning of the waste elements in the sintered materials was very similar, despite varying stoichiometry of the phases formed. The Phase II compositions generally contained a reduced amount of unreacted Al{sub 2}O{sub 3} as identified by XRD, and had phase assemblages that were closer to the initial targets. Chemical composition measurements showed no significant issues with meeting the target compositions. However, volatilization of Cs and Mo was identified, particularly during melting, since sintering of the pressed pellets and SPS were performed at lower temperatures. Partitioning of some of the waste components was difficult to determine via XRD. SEM/EDS mapping showed that those elements, which were generally present in small concentrations, were well distributed throughout the waste forms. Initial studies of radiation damage tolerance using ion beam irradiation at Los

Manufacturing of ceramic microcomponents by a rapid prototyping process chain

International Nuclear Information System (INIS)

Knitter, R.; Bauer, W.; Goehring, D.; Hausselt, J.

2001-01-01

Manufacturing of new ceramic components may be improved significantly by the use of rapid prototyping processes especially in the development of miniaturized or micropatterned components. Most known generative ceramic molding processes do not provide a sufficient resolution for the fabrication of microstructured components. In contrast to this, a rapid prototyping process chain that for example, combines micro-stereolithography and low-pressure injection molding, allows the rapid manufacturing of ceramic microcomponents from functional models to preliminary or small-lot series. (orig.)

Plutonium Immobilization Can Loading Concepts

International Nuclear Information System (INIS)

Kriikku, E.; Ward, C.; Stokes, M.; Randall, B.; Steed, J.; Jones, R.; Hamilton, L.; Rogers, L.; Fiscus, J.; Dyches, G.

1998-05-01

The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses five can loading conceptual designs and the lists the advantages and disadvantages for each concept. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas. The can loading welder and cutter are very similar to the existing Savannah River Site (SRS) FB-Line bagless transfer welder and cutter and thus they are a low priority development item

Process Technology for Immobilized LipaseProcess Technology for Immobilized Lipase-catalyzed

DEFF Research Database (Denmark)

Xu, Yuan

Biocatalysis has attracted significant attention recently, mainly due to its high selectivity and potential benefits for sustainability. Applications can be found in biorefineries, turning biomass into energy and chemicals, and also for products in the food and pharmaceutical industries. However......, most applications remain in the production of high-value fine chemicals, primarily because of the expense of introducing new technology. In particular lipasecatalyzed synthesis has already achieved efficient operations for high-value products and more interesting now is to establish opportunities......-down experimental work is described in this thesis. The methodology uses economic targets to test options characterized via a set of tools. In order to validate the methodology, two processes based on immobilized lipase-catalysis have been studied: transesterification and esterification of vegetable oils...

Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

NARCIS (Netherlands)

Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

2008-01-01

Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor.

Science.gov (United States)

Ranieri, Giuseppe; Mazzei, Rosalinda; Wu, Zhentao; Li, Kang; Giorno, Lidietta

2016-03-14

Biocatalytic membrane reactors (BMR) combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%), which remains constant after 6 reaction cycles.

Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor

Directory of Open Access Journals (Sweden)

Giuseppe Ranieri

2016-03-01

Full Text Available Biocatalytic membrane reactors (BMR combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%, which remains constant after 6 reaction cycles.

Plutonium Immobilization Project - Can-In-Canister Hardware Development/Selection

International Nuclear Information System (INIS)

Hamilton, L.

2001-01-01

The Plutonium Immobilization Project (PIP) is a program funded by the U.S. Department of Energy to develop technology to disposition excess weapons grade plutonium. This program introduces the ''Can-in-Canister'' (CIC) technology that immobilizes the plutonium by encapsulating it in ceramic forms (or pucks) and ultimately surrounding it with high-level waste glass to provide a deterrent to recovery. Since there are significant radiation, contamination and security concerns, the project team is developing unique technologies to remotely perform plutonium immobilization tasks. This paper covers the design, development and testing of the magazines (cylinders containing cans of ceramic pucks) and the rack that holds them in place inside the waste glass canister. Several magazine and rack concepts were evaluated to produce a design that gives the optimal balance between resistance to thermal degradation and facilitation of remote handling. This paper also reviews the effort to develop a jointed arm robot that can remotely load seven magazines into defined locations inside a stationary canister working only through the 4 inch (102 mm) diameter canister throat

Plutonium Immobilization Project - Can-In-Canister Hardware Development/Selection

International Nuclear Information System (INIS)

Hamilton, L.

2001-01-01

The Plutonium Immobilization Project (PIP) is a program funded by the U.S. Department of Energy to develop technology to disposition excess weapons grade plutonium. This program introduces the ''Can-in-Canister'' (CIC) technology that immobilizes the plutonium by encapsulating it in ceramic forms (or pucks) and ultimately surrounding it with high-level waste glass to provide a deterrent to recovery. Since there are significant radiation, contamination and security concerns, the project team is developing unique technologies to remotely perform plutonium immobilization tasks. This paper covers the design, development and testing of the magazines (cylinders containing cans of ceramic pucks) and the rack that holds them in place inside the waste glass canister. Several magazine and rack concepts were evaluated to produce a design that gives the optimal balance between resistance to thermal degradation and facilitation of remote handling. This paper also reviews the effort to develop a join ted arm robot that can remotely load seven magazines into defined locations inside a stationary canister working only through the 4 inch (102 mm) diameter canister throat

Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

International Nuclear Information System (INIS)

Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

2012-10-01

With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

Development of iron phosphate ceramic waste form to immobilize radioactive waste solution

Energy Technology Data Exchange (ETDEWEB)

Choi, Jongkwon [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Um, Wooyong, E-mail: wooyong.um@pnnl.gov [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Pacific Northwest National Laboratory, Richland, WA 99354 (United States); Choung, Sungwook [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of)

2014-09-15

The objective of this research was to develop an iron phosphate ceramic (IPC) waste form using converter slag obtained as a by-product of the steel industry as a source of iron instead of conventional iron oxide. Both synthetic off-gas scrubber solution containing technetium-99 (or Re as a surrogate) and LiCl–KCl eutectic salt, a final waste solution from pyrochemical processing of spent nuclear fuel, were used as radioactive waste streams. The IPC waste form was characterized for compressive strength, reduction capacity, chemical durability, and contaminant leachability. Compressive strengths of the IPC waste form prepared with different types of waste solutions were 16 MPa and 19 MPa for LiCl–KCl eutectic salt and the off-gas scrubber simulant, respectively, which meet the minimum compressive strength of 3.45 MPa (500 psi) for waste forms to be accepted into the radioactive waste repository. The reduction capacity of converter slag, a main dry ingredient used to prepare the IPC waste form, was 4136 meq/kg by the Ce(IV) method, which is much higher than those of the conventional Fe oxides used for the IPC waste form and the blast furnace slag materials. Average leachability indexes of Tc, Li, and K for the IPC waste form were higher than 6.0, and the IPC waste form demonstrated stable durability even after 63-day leaching. In addition, the Toxicity Characteristic Leach Procedure measurements of converter slag and the IPC waste form with LiCl–KCl eutectic salt met the universal treatment standard of the leachability limit for metals regulated by the Resource Conservation and Recovery Act. This study confirms the possibility of development of the IPC waste form using converter slag, showing its immobilization capability for radionuclides in both LiCl–KCl eutectic salt and off-gas scrubber solutions with significant cost savings.

Immobilization of heavy metals arising sludge galvanic, in glass ceramic material; Imobilizacao de metais pesados oriundos de lodo galvanico em material vitreo

Energy Technology Data Exchange (ETDEWEB)

Felisberto, R., E-mail: regina.felisberto@poa.ifrs.edu.br [Instituto Federal do Rio Grande do Sul (IFRS), Porto Alegre, RS (Brazil); Santos, M.C.; Basegio, T.; Bergmann, C.P. [Universidade Federal do Rio Grande do Sul (PPGEM/UFRGS), Porto Alegre, RS (Brazil)

2016-07-01

The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

Waste immobilization process development at the Savannah River Plant

International Nuclear Information System (INIS)

Charlesworth, D.L.

1986-01-01

Processes to immobilize various wasteforms, including waste salt solution, transuranic waste, and low-level incinerator ash, are being developed. Wasteform characteristics, process and equipment details, and results from field/pilot tests and mathematical modeling studies are discussed

A forced-flow membrane reactor for transfructosylation using ceramic membrane.

Science.gov (United States)

Nishizawa, K; Nakajima, M; Nabetani, H

2000-04-05

A forced-flow membrane reactor system for transfructosylation was investigated using several ceramic membranes having different pore sizes. beta-Fructofuranosidase from Aspergillus niger ATCC 20611 was immobilized chemically to the inner surface of a ceramic membrane activated by a silane-coupling reagent. Sucrose solution was forced through the ceramic membrane by crossflow filtration while transfructosylation took place. The saccharide composition of the product, which was a mixture of fructooligosaccharides (FOS), was a function of the permeate flux, which was easily controlled by pressure. Using 0.2 micrometer pore size of symmetric ceramic membrane, the volumetric productivity obtained was 3.87 kg m(-3) s(-1), which was 560 times higher than that in a reported batch system, with a short residence time of 11 s. The half-life of the immobilized enzyme in the membrane was estimated to be 35 days by a long-term operation. Copyright 2000 John Wiley & Sons, Inc.

Process and device for forming imprints on ceramic tubes

International Nuclear Information System (INIS)

1985-01-01

The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

Plutonium immobilization project development and testing quality assurance program description - February 1999

International Nuclear Information System (INIS)

MacLean, L. M.; Ziemba, J.

1999-01-01

Lawrence Livermore National Laboratory Immobilization Development and Testing organization (LLNL ID and T) is a Participant in the Plutonium Immobilization Project (PIP). The LLNL D and T has lead responsibilities for form characterization and qualification, ceramic form development, process/equipment development with plutonium, and process systems testing and validation for both conversion and immobilization. This work must be performed in accordance with the graded approach of a Quality Assurance (QA) Program. A QA Program has been developed at LLNL to meet the requirements of the DOE/MD Quality Assurance Requirements. The LLNL QA Program consists of a Quality Assurance Program Description (QAPD) and Quality Implementing Procedures. These documents interface and are a subset of the overall PIP QA Program Documents. The PIP QA Program is described in the PIP ID and T QA Plan, PIP QAPD, and QA Procedures. Other Participant Organizations also must document and describe their PIP compliant QA Programs in a QAPD and implementing procedures. The purpose of this LLNL QAPD is to describe the organization, management processes, QA Controls for Grading, functional responsibilities, levels of authority, and interfaces for those managing, performing, and assessing the adequacy of work

Numerical modelling of evaporation in a ceramic layer in the tape casting process

DEFF Research Database (Denmark)

Jabbaribehnam, Mirmasoud; Jambhekar, V. A.; Hattel, Jesper Henri

2016-01-01

Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes, a Represent......Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes...

Novel immobilization process of a thermophilic catalase: efficient purification by heat treatment and subsequent immobilization at high temperature.

Science.gov (United States)

Xu, Juan; Luo, Hui; López, Claudia; Xiao, Jing; Chang, Yanhong

2015-10-01

The main goal of the present work is to investigate a novel process of purification and immobilization of a thermophilic catalase at high temperatures. The catalase, originated from Bacillus sp., was overexpressed in a recombinant Escherichia coli BL21(DE3)/pET28-CATHis and efficiently purified by heat treatment, achieving a threefold purification. The purified catalase was then immobilized onto an epoxy support at different temperatures (25, 40, and 55 °C). The immobilizate obtained at higher temperatures reached its maximum activity in a shorter time than that obtained at lower temperatures. Furthermore, immobilization at higher temperatures required a lower ionic strength than immobilization at lower temperatures. The characteristics of immobilized enzymes prepared at different temperatures were investigated. The high-temperature immobilizate (55 °C) showed the highest thermal stability, followed by the 40 °C immobilizate. And the high-temperature immobilizate (55 °C) had slightly higher operational stability than the 25 °C immobilizate. All of the immobilized catalase preparations showed higher stability than the free enzyme at alkaline pH 10.0, while the alkali resistance of the 25 °C immobilizate was slightly better than that of the 40 and 55 °C immobilizates.

A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

International Nuclear Information System (INIS)

Kelly, S.E.

2011-01-01

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

Manufacturing process for the metal ceramic hybrid fuel cladding tube

International Nuclear Information System (INIS)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

2012-01-01

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

Manufacturing process for the metal ceramic hybrid fuel cladding tube

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-10-15

For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced.

Fissile material disposition program final immobilization form assessment and recommendation

International Nuclear Information System (INIS)

Cochran, S.G.; Dunlop, W.H.; Edmunds, T.A.; MacLean, L.M.; Gould, T.H.

1997-01-01

Lawrence Livermore National Laboratory (LLNL), in its role as the lead laboratory for the development of plutonium immobilization technologies for the Department of Energy's Office of Fissile Materials Disposition (MD), has been requested by MD to recommend an immobilization technology for the disposition of surplus weapons- usable plutonium. The recommendation and supporting documentation was requested to be provided by September 1, 1997. This report addresses the choice between glass and ceramic technologies for immobilizing plutonium using the can-in-canister approach. Its purpose is to provide a comparative evaluation of the two candidate technologies and to recommend a form based on technical considerations

Analysis of leachants from strontium chlorapatite glass ceramics

International Nuclear Information System (INIS)

Vijayalakshmi, S.; Ushalakshmi, K.; Annapoorani, S.; Sriram, S.; Uma Maheshwari, R.; Deivanayaki, R.; Sekar, J.K.; Sankaran, K.

2013-01-01

Strontium chlorapatite glass ceramics is being tried out as one of the candidate matrices for immobilizing pyrochemical salt waste produced in the nuclear industry. To find-out the suitability of such material for immobilising the waste, leaching of various constituents of the ceramics in water is required. Therefore, in Chemistry Group of IGCAR experiments are being carried out with simulated salt waste (chlorides of Li, Na, K, Cs, Ba, Nd and Ce) of pyrochemical reprocessing method for studying the utilisation of strontium chlorapatite glass ceramics towards the immobilization of radioactive waste. Leaching behaviour study requires the determination of alkali, alkaline earth and rare earth elements in the leachant solutions of the glass ceramic material. Apart from cations, leaching study of anions especially chloride is required as the chloride salts are used in pyrochemical experiments. Considering the good sensitivity of alkali elements in Flame-AES method, all the alkali elements were determined by flame-AES. Ba, Sr and rare earth elements in the leachant solutions were determined using ICP-OES. Chloride was determined using ISE and IC. Standardisation of instrumental techniques and the application of various techniques for the sample analysis will be discussed in the paper. (author)

Remote material handling in the Plutonium Immobilization Project. Revision 1

International Nuclear Information System (INIS)

Brault, J.R.

2000-01-01

With the downsizing of the US and Russian nuclear stockpiles, large quantities of weapons-usable plutonium in the US are being declared excess and will be disposed of by the Department of Energy Fissile Materials Disposition Program. To implement this program, DOE has selected the Savannah River Site (SRS) for the construction and operation of three new facilities: pit disassembly and conversion; mixed oxide fuel fabrication; and plutonium immobilization. The Plutonium Immobilization Project (PIP) will immobilize a portion of the excess plutonium in a hybrid ceramic and glass form containing high level waste for eventual disposal in a geologic repository. The PIP is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. Processing technology for the PIP is being developed jointly by the Lawrence Livermore National Laboratory and Westinghouse Savannah River Company. This paper will discuss development of the automated unpacking and sorting operations in the conversion area, and the automated puck and tray handling operations in the first stage immobilization area. Due to the high radiation levels and toxicity of the materials to be disposed of, the PIP will utilize automated equipment in a contained (glovebox) facility. Most operations involving plutonium-bearing materials will be performed remotely, separating personnel from the radiation source. Source term materials will be removed from the operations during maintenance. Maintenance will then be performed hands on within the containment using glove ports

Description of a ceramic waste form and canister for Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Butler, J.L.; Allender, J.S.; Gould, T.H. Jr.

1982-04-01

A canistered ceramic waste form for possible immobilization of Savannah River Plant (SRP) high-level radioactive wastes is described. Characteristics reported for the form include waste loading, chemical composition, heat content, isotope inventory, mechanical and thermal properties, and leach rates. A conceptual design of a potential production process for making this canistered form are also described. The ceramic form was selected in November 1981 as the primary alternative to the reference waste form, borosilicate glass, for making a final waste form decision for SRP waste by FY-1983. 11 tables

Ceramic microfabrication by rapid prototyping process chains

Indian Academy of Sciences (India)

Ceramic microfabrication by rapid prototyping process chains ... is nearly impossible, shaping has to be done by a replication step in the green, unfired state. ... This process chain combines the fast and inexpensive supply of master models by ...

Integrated development and testing plan for the plutonium immobilization project

International Nuclear Information System (INIS)

Kan, T.

1998-01-01

This integrated plan for the DOE Office of Fissile Materials Disposition (MD) describes the technology development and major project activities necessary to support the deployment of the immobilization approach for disposition of surplus weapons-usable plutonium. The plan describes details of the development and testing (D and T) tasks needed to provide technical data for design and operation of a plutonium immobilization plant based on the ceramic can-in-canister technology (''Immobilization Fissile Material Disposition Program Final Immobilization Form Assessment and Recommendation'', UCRL-ID-128705, October 3, 1997). The plan also presents tasks for characterization and performance testing of the immobilization form to support a repository licensing application and to develop the basis for repository acceptance of the plutonium form. Essential elements of the plant project (design, construction, facility activation, etc.) are described, but not developed in detail, to indicate how the D and T results tie into the overall plant project. Given the importance of repository acceptance, specific activities to be conducted by the Office of Civilian Radioactive Waste Management (RW) to incorporate the plutonium form in the repository licensing application are provided in this document, together with a summary of how immobilization D and T activities provide input to the license activity. The ultimate goal of the Immobilization Project is to develop, construct, and operate facilities that will immobilize from about 18 to 50 tonnes (MT) of U.S. surplus weapons usable plutonium materials in a manner that meets the ''spent fuel'' standard (Fissile Materials Storage and Disposition Programmatic Environmental Impact Statement Record of Decision, ''Storage and Disposition Final PEIS'', issued January 14, 1997, 62 Federal Register 3014) and is acceptable for disposal in a geologic repository. In the can-in-canister technology, this is accomplished by encapsulating the

A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

Energy Technology Data Exchange (ETDEWEB)

KELLY SE

2011-04-07

This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

High temperature properties and processes in ceramics: thermomigration

International Nuclear Information System (INIS)

1978-01-01

The focus of this program is on the effects of large temperature gradients on the transport processes, the defect structure and resulting physical properties of ceramics. In particular, the transport of ions due to thermal gradients is one of the least understood phenomenon in materials science and is presumably based on fundamental understanding of thermodynamics, atomistic kinetic processes, and structure-property relationships. The purpose of this research is to systematically consider each of the elements of atomic transport due to driving forces other than composition gradients in a model ceramic system

Degradation modeling of the ANL ceramic waste form

International Nuclear Information System (INIS)

Fanning, T. H.; Morss, L. R.

2000-01-01

A ceramic waste form composed of glass-bonded sodalite is being developed at Argonne National Laboratory (ANL) for immobilization and disposition of the molten salt waste stream from the electrometallurgical treatment process for metallic DOE spent nuclear fuel. As part of the spent fuel treatment program at ANL, a model is being developed to predict the long-term release of radionuclides under repository conditions. Dissolution tests using dilute, pH-buffered solutions have been conducted at 40, 70, and 90 C to determine the temperature and pH dependence of the dissolution rate. Parameter values measured in these tests have been incorporated into the model, and preliminary repository performance assessment modeling has been completed. Results indicate that the ceramic waste form should be acceptable in a repository environment

Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

International Nuclear Information System (INIS)

Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

2012-01-01

Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

Systematic investigation of the strontium zirconium phosphate ceramic form for nuclear waste immobilization

Science.gov (United States)

Pet'kov, Vladimir; Asabina, Elena; Loshkarev, Vladimir; Sukhanov, Maksim

2016-04-01

We have summarized our data and literature ones on the thermophysical properties and hydrolytic stability of Sr0.5Zr2(PO4)3 compound as a host NaZr2(PO4)3-type (NZP) structure for immobilization of 90Sr-containing radioactive waste. Absence of any polymorphic transformations on the temperature dependence of its heat capacity between 7 and 665 K is caused by the stability of crystalline Sr0.5Zr2(PO4)3. Calculated values of thermal conductivity coefficients at zero porosity in the range 298-673 K were 1.86-2.40 W·m-1 K-1. The compound may be classified as low thermal expanding material due to its average linear thermal expansion coefficient. Study of the hydrolytic stability in acid and alkaline media has shown that the relative mass fraction of Sr2+ ions, released into aggressive leaching media, didn't exceed 1% of the mass of sample. Soxhlet leaching studies have shown substantial resistance towards the release of Sr2+ ions into distilled water. Feeble sinterability constrains practical applications of NZP substances, that is why known in literature methods of Sr0.5Zr2(PO4)3 dense ceramics obtaining have been reviewed.

Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

International Nuclear Information System (INIS)

Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

2014-01-01

Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology

Assessment of processes, facilities, and costs for alternative solid forms for immobilization of SRP defense waste

International Nuclear Information System (INIS)

Dunson, J.B. Jr.; Eisenberg, A.M.; Schuyler, R.L. III; Haight, H.G. Jr.; Mello, V.E.; Gould, T.H. Jr.; Butler, J.L.; Pickett, J.B.

1982-03-01

A quantitative merit evaluation which assesses the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste forms is presented. The reference borosilicate glass process is rated as the simplest, followed by FUETAP concrete. The other processes evaluated in order of increasing complexity were: glass marbles in a lead matrix, high-silica glass, crystalline ceramic (Synroc-D and tailored ceramic), and coated ceramic particles. Cost appraisals are summarized for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities

Forced-flow bioreactor for sucrose inversion using ceramic membrane activated by silanization.

Science.gov (United States)

Nakajima, M; Watanabe, A; Jimbo, N; Nishizawa, K; Nakao, S

1989-02-20

A forced-flow enzyme membrane reactor system for sucrose inversion was investigated using three ceramic membranes having different pore sizes. Invertase was immobilized chemically to the inner surface of a ceramic membrane activated by a silane-glutaraldehyde technique. With the cross-flow filtration of sucrose solution, the reaction rate was a function of the permeate flux, easily controlled by pressure. Using 0.5 microm support pore size of membrane, the volumetric productivity obtained was 10 times higher than that in a reported immobilized enzyme column reactor, with a short residence time of 5 s and 100% conversion of the sucrose inversion.

Novel gelforming process for near net shape ceramic component production

International Nuclear Information System (INIS)

Franks, G.V.; Johnson, S.B.; Dunstan, D.E.

2000-01-01

A novel gelforming process for producing near-net shape ceramic components has been developed. A low viscosity, high volume fraction, ceramic suspension containing a small amount of bio-polymer is poured or injected into a mould. The suspension is gelled within the mould by a temperature activated crosslinking mechanism. The rheological behaviour of the body within the mould is changed from liquid-like to solid-like in a short period of time. The wet mechanical strength of the gelled bodies is sufficient to allow the body to be demoulded and handled without damaging the component. Near net shapes of complex geometry are formed in this way. The wet green body is then dried and densified using traditional methods. Potentially this process can be used to produce inexpensive reliable high strength ceramic components quickly and safely. Copyright (2000) The Australian Ceramic Society

Review of continuous ceramic-lined melter and associated experience at PNL

International Nuclear Information System (INIS)

Buelt, J.L.; Chapman, C.C.; Barnes, S.M.; Dierks, R.D.

1979-01-01

Development of continuous, ceramic-lined melters applicable to immobilization of radioactive wastes began at PNL in 1973. A comprehensive program is curretly in progress. The melters constructed at PNL have incorporated remote and reliable design features necessary for radioactive use. The extensive experience with vitrification of simulated wastes has proven the continuous melter's applicability to radioactive waste immobilization

Monazite-type ceramics for the immobilization of minor actinides plutonium

International Nuclear Information System (INIS)

Heuser, Julia Maria

2015-01-01

The safe disposal of radioactive waste in deep geological formations is a challenging task of present and future generations. Innovative strategies as the conditioning of radionuclides in ceramic matrices can make a contribution here. This work points out monazite-type ceramics as potential waste forms for minor actinides and Pu. Several aspects concerning nuclear disposal as well as fundamental structural information were investigated. Lanthanide phosphate endmembers (LnPO 4 ) within the stability field of monazite (Ln = La-Gd) were synthesised within the scope of this work. To extend the knowledge of monazite phases, monoclinic TbPO 4 - and DyPO 4 -phases were prepared and characterised. Tb- and Dy-phosphates are situated in the xenotime stability field close to that of monazite. They can exist as metastable monazite phases. Structural characterisations of long- and short-range order were performed by X-ray diffraction, infrared (IR) and Raman spectroscopy. Structural data could be complemented, enhanced and gaps of knowledge could be filled by the first systematic consideration of the complete Ln-monazite-series (Ln = La-Dy). Furthermore, this work focuses on Sm-monazite phases. Samarium with an atomic number of 62 is located in the middle part of the lanthanides showing the monazite structure. Accordingly, it has a mean cationic radius within the Ln-monazite-series and hence shows a relative high flexibility regarding the incorporation of radionuclides with different radii. Sintering densities of SmPO 4 ceramics were optimised by varying process parameters like pressure and number of pressing steps. An irregular texture as well as densities of 94% of the theoretical value could be achieved. The resistance of Sm-monazite against ionising radiation were examined. Radiation damages caused by the α-decay of radionuclides incorporated in a ceramic matrix were simulated by computer calculations and experimentally by heavy ion bombardment of SmPO 4 . Thin layers of

Leaching behavior of glass ceramic nuclear waste forms

International Nuclear Information System (INIS)

Lokken, R.O.

1981-11-01

Glass ceramic waste forms have been investigated as alternatives to borosilicate glasses for the immobilization of high-level radioactive waste at Pacific Northwest Laboratory (PNL). Three glass ceramic systems were investigated, including basalt, celsian, and fresnoite, each containing 20 wt % simulated high-level waste calcine. Static leach tests were performed on seven glass ceramic materials and one parent glass (before recrystallization). Samples were leached at 90 0 C for 3 to 28 days in deionized water and silicate water. The results, expressed in normalized elemental mass loss, (g/m 2 ), show comparable releases from celsian and fresnoite glass ceramics. Basalt glass ceramics demonstrated the lowest normalized elemental losses with a nominal release less than 2 g/m 2 when leached in polypropylene containers. The releases from basalt glass ceramics when leached in silicate water were nearly identical with those in deionized water. The overall leachability of celsian and fresnoite glass ceramics was improved when silicate water was used as the leachant

Mercury stabilization in chemically bonded phosphate ceramics

International Nuclear Information System (INIS)

Wagh, A. S.; Singh, D.; Jeong, S. Y.

2000-01-01

Mercury stabilization and solidification is a significant challenge for conventional stabilization technologies. This is because of the stringent regulatory limits on leaching of its stabilized products. In a conventional cement stabilization process, Hg is converted at high pH to its hydroxide, which is not a very insoluble compound; hence the preferred route for Hg sulfidation to convert it into insoluble cinnabar (HgS). Unfortunately, efficient formation of this compound is pH-dependent. At a high pH, one obtains a more soluble Hg sulfate, in a very low pH range, insufficient immobilization occurs because of the escape of hydrogen sulfide, while efficient formation of HgS occurs only in a moderately acidic region. Thus, the pH range of 4 to 8 is where stabilization with Chemically Bonded Phosphate Ceramics (CBPC) is carried out. This paper discusses the authors experience on bench-scale stabilization of various US Department of Energy (DOE) waste streams containing Hg in the CBPC process. This process was developed to treat DOE's mixed waste streams. It is a room-temperature-setting process based on an acid-base reaction between magnesium oxide and monopotassium phosphate solution that forms a dense ceramic within hours. For Hg stabilization, addition of a small amount ( 2 S or K 2 S is sufficient in the binder composition. Here the Toxicity Characteristic Leaching Procedure (TCLP) results on CBPC waste forms of surrogate waste streams representing secondary Hg containing wastes such as combustion residues and Delphi DETOXtrademark residues are presented. The results show that although the current limit on leaching of Hg is 0.2 mg/L, the results from the CBPC waste forms are at least one order lower than this stringent limit. Encouraged by these results on surrogate wastes, they treated actual low-level Hg-containing mixed waste from their facility at Idaho. TCLP results on this waste are presented here. The efficient stabilization in all these cases is

CVI-R gas phase processing of porous, biomorphic SiC-ceramics

Energy Technology Data Exchange (ETDEWEB)

Sieber, H.; Vogli, E.; Mueller, F.; Greil, P. [Erlangen-Nuernberg Univ., Erlangen (DE). Dept. of Materials Science (III) Glass and Ceramics; Popovska, N.; Gerhard, H. [Univ. of Erlangen-Nuremberg, Dept. of Industrial Chemistry I, Erlangen (Germany)

2002-07-01

Natural pine wood was converted into biomorphic SiC-ceramics by CVI-R processing (chemical vapour infiltration - reaction). The wood samples were first pyrolyzed in inert atmosphere at temperatures of 800 C to yield biocarbon-derived template structures. Subsequently, the biocarbon preforms were infiltrated with silicon by isothermal CVI processing with MTS (methyltrichlorosilane) in excess of hydrogen at temperatures between 800 and 850 C, then converted into SiC-ceramic by annealing in inert atmosphere at temperatures between 1200-1600 C. During processing, the inherent open porous structure of the pine wood is retained down to the submicrometer level, yielding a highly porous SiC-ceramic with a unique microcellular morphology. (orig.)

Laser processing of ceramics for microelectronics manufacturing

Science.gov (United States)

Sposili, Robert S.; Bovatsek, James; Patel, Rajesh

2017-03-01

Ceramic materials are used extensively in the microelectronics, semiconductor, and LED lighting industries because of their electrically insulating and thermally conductive properties, as well as for their high-temperature-service capabilities. However, their brittleness presents significant challenges for conventional machining processes. In this paper we report on a series of experiments that demonstrate and characterize the efficacy of pulsed nanosecond UV and green lasers in machining ceramics commonly used in microelectronics manufacturing, such as aluminum oxide (alumina) and aluminum nitride. With a series of laser pocket milling experiments, fundamental volume ablation rate and ablation efficiency data were generated. In addition, techniques for various industrial machining processes, such as shallow scribing and deep scribing, were developed and demonstrated. We demonstrate that lasers with higher average powers offer higher processing rates with the one exception of deep scribes in aluminum nitride, where a lower average power but higher pulse energy source outperformed a higher average power laser.

Photocatalytic Removal of Azo Dye and Anthraquinone DyeUsing TiO2 Immobilised on Ceramic Tiles

Directory of Open Access Journals (Sweden)

P. N. Palanisamy

2011-01-01

Full Text Available The photocatalytic activity of TiO2 immobilized on different supports; cement and ceramic tile, was studied to decolorize two commercial dyes. The catalyst was immobilised by two different techniques, namely, slurry method on ceramic tile and powder scattering on cement. The degradation of the dyes was carried out using UV and solar irradiation. The comparative efficiency of the catalyst immobilised on two different supports was determined. The photodegradation process was monitored by UV-Vis spectrophotometer. The catalyst immobilised on ceramic tile was found to be better than the catalyst immobilised on cement. Experimental results showed that both illumination and the catalyst were necessary for the degradation of the dyes and UV irradiation is more efficient compared to solar irradiation.

Convective heat transfer behavior of the product slurry of the nitrate to ammonia and ceramic (NAC) process

International Nuclear Information System (INIS)

Muguercia, I.; Yang, G.; Ebadian, M.A.

1995-01-01

The Nitrate to Ammonia and Ceramic (NAC) process is an innovative technology for immobilizing liquid form low level radioactive waste (LLW). An experimental study has been conducted to measure the heat transfer properties of the NAC product slurry. The results indicate that the heat transfer coefficient for both concentration slurries is much higher than that of pure water, which may be due to the higher conductivity of the gibbsite powder. For the 20% concentration slurry, the heat transfer coefficient increased as the generalized Reynolds number and slurry temperature increased. The heat transfer coefficient of 40% is a function of the Reynolds number only. The test results also indicate that the thermal entrance region can be observed only when the generalized Reynolds number is smaller than 1,000. The correlation equation is also developed based on the experimental data in this paper

Immobilization of microbial cells: A promising tool for treatment of ...

African Journals Online (AJOL)

Suzana

2013-07-10

Jul 10, 2013 ... (zeolite, clay, anthracite, porous glass, activated char- coal, and ceramics) and organic polymers. Inorganic carriers were selected to immobilize microorganisms because they can resist microbial degradation and are thermostable (Cassidy et al., 1996; Verma et al., 2006). The organic polymeric carriers are ...

Proceedings of the national conference on functional glasses/glass-ceramics and ceramics: souvenir

International Nuclear Information System (INIS)

2015-01-01

This conference deals with issues relevant to functional glasses and glass ceramics which are technologically important materials for lasers, radioactive waste immobilization, radiation shielding, bio-glasses etc. It covers wide range of subjects and their applications right from managing the side effects of nuclear wastes and shielding the radiation, to sol-gel based bio-glass and its composites. Papers relevant to INIS are indexed separately

Processing and properties of large-sized ceramic slabs

Energy Technology Data Exchange (ETDEWEB)

Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

2010-07-01

Large-sized ceramic slabs with dimensions up to 360x120 cm{sup 2} and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

Processing and properties of large-sized ceramic slabs

International Nuclear Information System (INIS)

Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

2010-01-01

Large-sized ceramic slabs with dimensions up to 360x120 cm 2 and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

Firing: the proof test for ceramic processing

International Nuclear Information System (INIS)

Kingery, W.D.

1975-01-01

The object of ceramic processing is to form ware having certain shapes and properties. Thus, one test of the success of processing procedures must be in terms of the resulting structure and characteristics of a material after firing. During the firing process some few variations resulting from processing may be evened out, but the great majority of variation tends to be amplified. Examination of a few cases illustrates the nature of the defect amplification process. (U.S.)

Modelling of fracture processes in the ballistic impact on ceramic armours

International Nuclear Information System (INIS)

Zaera, R.; Sanchez-Galvez, V.

1997-01-01

This work examines the essential physical processes in the perforation of metal backed ceramic armours which include projectile erosion, fracture of the ceramic tile and ductile deformation of the metal backing plate. The impact of projectiles onto alumina and aluminium nitride ceramic materials is studied experimentally and numerically. Observations were performed using an X-ray shadowgraph technique to obtain accurate data of the penetration process at different times. From the examination of computer simulations and corresponding impact experiments a simple analytical model is developed by assuming some hypotheses simplifying the actual mechanisms of the penetration process. Material description is simplified by using simple equations and a few material parameters easily obtained experimentally, such as the elastic modulus, the compressive and tensile strength and the rupture strain. (orig.)

Coal Fly Ash Ceramics: Preparation, Characterization, and Use in the Hydrolysis of Sucrose

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Ricardo Pires dos Santos

2014-01-01

Full Text Available Coal ash is a byproduct of mineral coal combustion in thermal power plants. This residue is responsible for many environmental problems because it pollutes soil, water, and air. Thus, it is important to find ways to reuse it. In this study, coal fly ash, obtained from the Presidente Médici Thermal Power Plant, was utilized in the preparation of ceramic supports for the immobilization of the enzyme invertase and subsequent hydrolysis of sucrose. Coal fly ash supports were prepared at several compaction pressures (63.66–318.30 MPa and sintered at 1200°C for 4 h. Mineralogical composition (by X-ray diffraction and surface area were studied. The ceramic prepared with 318.30 MPa presented the highest surface area (35 m2/g and amount of immobilized enzyme per g of support (76.6 mg/g. In assays involving sucrose inversion, it showed a high degree of hydrolysis (around 81% even after nine reuses and 30 days’ storage. Therefore, coal fly ash ceramics were demonstrated to be a promising biotechnological alternative as an immobilization support for the hydrolysis of sucrose.

Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

Science.gov (United States)

Pendola, Martin; Saha, Subrata

2015-01-01

Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

Conceptual process for immobilizing defense high level wastes in SYNROC-D

International Nuclear Information System (INIS)

Anon.

1981-01-01

It is believed that the immobilization of defense wastes in SYNROC-D possesses important advantages over an alternative process which involves immobilizing the sludges in borosilicate glass. (1) It is possible to immobilize about 3 times the weight of sludge in a given volume of SYNROC-D as compared to borosilicate glass. The costs of fabrications, transport and ultimate geologic storage are correspondingly reduced; (2) the mineral assemblage of SYNROC-D is vastly more stable in the presence of groundwaters than are borosilicate glasses. The long-lived actinide elements, in particular, are immobilized much more securely in SYNROC-D than in glass; and (3) SYNROC-D is composed of thermodynamically compatible phases which possess crystal structures identical to those of natural minerals which are known to have survived in geological environments at elevated pressures and temperatures for periods of 500 to 2000 million years and to have retained radioactive elements quantitatively for these periods despite strong radiation damage. It is this evidence, provided by nature herself, which can demonstrate to the community that the shorter times required for radwaste immobilization under the much less extreme pressure, temperature conditions present in a suitable geological repository can be successfully achieved. Glass, as a waste-form, is intrinsically incapable of providing this assurance

Immobilization of fission products arising from pyrometallurgical reprocessing in chloride media

Science.gov (United States)

Leturcq, G.; Grandjean, A.; Rigaud, D.; Perouty, P.; Charlot, M.

2005-12-01

Spent nuclear fuel reprocessing to recover energy-producing elements such as uranium or plutonium can be performed by a pyrochemical process. In such method, the actinides and fission products are extracted by electrodeposition in a molten chloride medium. These processes generate chlorinated alkali salt flows contaminated by fission products, mainly Cs, Ba, Sr and rare earth elements constituting high-level waste. Two possible alternatives are investigated for managing this wasteform; a protocol is described for dechlorinating the fission products to allow vitrification, and mineral phases capable of immobilizing chlorides are listed to allow specification of a dedicated ceramic matrix suitable for containment of these chlorinated waste streams. The results of tests to synthesize chlorosilicate phases are also discussed.

Short-Term Limb Immobilization Affects Cognitive Motor Processes

Science.gov (United States)

Toussaint, Lucette; Meugnot, Aurore

2013-01-01

We examined the effects of a brief period of limb immobilization on the cognitive level of action control. A splint placed on the participants' left hand was used as a means of immobilization. We used a hand mental rotation task to investigate the immobilization-induced effects on motor imagery performance (Experiments 1 and 2) and a number mental…

Improved methane removal in exhaust gas from biogas upgrading process using immobilized methane-oxidizing bacteria.

Science.gov (United States)

Sun, Meng-Ting; Yang, Zhi-Man; Fu, Shan-Fei; Fan, Xiao-Lei; Guo, Rong-Bo

2018-05-01

Methane in exhaust gas from biogas upgrading process, which is a greenhouse gas, could cause global warming. The biofilter with immobilized methane-oxidizing bacteria (MOB) is a promising approach for methane removal, and the selections of inoculated MOB culture and support material are vital for the biofilter. In this work, five MOB consortia were enriched at different methane concentrations. The MOB-20 consortium enriched at the methane concentration of 20.0% (v/v) was then immobilized on sponge and two particle sizes of volcanic rock in biofilters to remove methane in exhaust gas from biogas upgrading process. Results showed that the immobilized MOB performed more admirable methane removal capacity than suspended cells. The immobilized MOB on sponge reached the highest methane removal efficiency (RE) of 35%. The rough surface, preferable hydroscopicity, appropriate pore size and particle size of support material might favor the MOB immobilization and accordingly methane removal. Copyright © 2018 Elsevier Ltd. All rights reserved.

Interaction of elementary damage processes and their contribution to neutron damage of ceramics

International Nuclear Information System (INIS)

Itoh, Noriaki

1989-01-01

Specific features of radiation damage of ceramics as compared with those of metals are discussed. It is pointed out that the electronic excitation gives considerable contribution to radiation damage of ceramics not only by itself but also through interaction with knock-on processes. In the talk first I mention briefly the elementary damage processes; the knock-on process and the processes induced by electronic excitation; the latter is of particularly importance in ceramics because of large energy quantums. Then I discuss possible interactions between these elementary processes; why they may contribute to radiation damage and in what situation they are induced. The types of interactions discussed include those between knock-on processes, between electronic excitation and knock-on processes and between processes induced by electronic excitation. Experimental results which prove directly the significance of such interactions are also described. Importance of such interactions in radiation damage of ceramics and their relevance to other phenomena, such as laser damage, is emphasized. Possible experimental techniques, including those which uses high energy neutron sources, are described. (author)

Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

Science.gov (United States)

Singh, Mrityunjay

2003-01-01

Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

Targeted Delivery of Hyaluronan-Immobilized Magnetic Ceramic Nanocrystals.

Science.gov (United States)

Wu, Hsi-Chin; Wang, Tzu-Wei; Hsieh, Shun-Yu; Sun, Jui-Sheng; Kang, Pei-Leun

2016-01-01

Effective cancer therapy relies on delivering the therapeutic agent precisely to the target site to improve the treatment outcome and to minimize side effects. Although surgery, chemotherapy, and radiotherapy are the standard methods commonly used in clinics, hyperthermia has been developed as a new and promising strategy for cancer therapy. In this study, magnetic bioceramic hydroxyapatite (mHAP) nanocrystals have been developed as heat mediator for intracellular hyperthermia. Hyaluronic acid (HA) modified mHAP nanocrystals are synthesized by a wet chemical precipitation process to achieve active targeting. The results demonstrate that the HA targeting moiety conjugated by a poly(ethylene glycol) (PEG) spacer arm is successfully immobilized on the surface of mHAP. The HA-modified mHAP possesses relatively good biocompatibility, an adequate biodegradation rate and superparamagnetic properties. The HA-modified mHAP could be localized and internalized into HA receptor-overexpressed malignant cells (e.g., MDA-MB-231 cell) and used as the heat generating agent for intracellular hyperthermia. The results from this study indicate that biocompatible HA-modified mHAP shows promise as a novel heat mediator and a specific targeting nanoagent for intracellular hyperthermia cancer therapy.

Excess Weapons Plutonium Immobilization in Russia

International Nuclear Information System (INIS)

Jardine, L.; Borisov, G.B.

2000-01-01

The joint goal of the Russian work is to establish a full-scale plutonium immobilization facility at a Russian industrial site by 2005. To achieve this requires that the necessary engineering and technical basis be developed in these Russian projects and the needed Russian approvals be obtained to conduct industrial-scale immobilization of plutonium-containing materials at a Russian industrial site by the 2005 date. This meeting and future work will provide the basis for joint decisions. Supporting R and D projects are being carried out at Russian Institutes that directly support the technical needs of Russian industrial sites to immobilize plutonium-containing materials. Special R and D on plutonium materials is also being carried out to support excess weapons disposition in Russia and the US, including nonproliferation studies of plutonium recovery from immobilization forms and accelerated radiation damage studies of the US-specified plutonium ceramic for immobilizing plutonium. This intriguing and extraordinary cooperation on certain aspects of the weapons plutonium problem is now progressing well and much work with plutonium has been completed in the past two years. Because much excellent and unique scientific and engineering technical work has now been completed in Russia in many aspects of plutonium immobilization, this meeting in St. Petersburg was both timely and necessary to summarize, review, and discuss these efforts among those who performed the actual work. The results of this meeting will help the US and Russia jointly define the future direction of the Russian plutonium immobilization program, and make it an even stronger and more integrated Russian program. The two objectives for the meeting were to: (1) Bring together the Russian organizations, experts, and managers performing the work into one place for four days to review and discuss their work with each other; and (2) Publish a meeting summary and a proceedings to compile reports of all the

Optimization of olive oil hydrolysis process using immobilized Lipase from Burkholderia cepacia sp. in Polyurethane

Directory of Open Access Journals (Sweden)

Nádia Ligianara Dewes Nyari

2017-09-01

Full Text Available The aim of this study was to achieve the best conditions for the  olive oil hydrolysis process at optimal pH and temperature using Burkholderia cepacia lipase immobilized in situ in rigid polyurethane support. The influences of the temperature (13.85 to 56.5ºC and pH (4.18 to 9.82 were evaluated by a central composite rotational experimental design 22. The operational stability and storage conditions were also studied. The olive oil hydrolysis process was optimized in pH 7.0, at 40°C and 15 min of reaction, with 66 and 93 U g-1 of hydrolysis activity in free and immobilized lipase, respectively, with > 700% yield. The immobilized remained stable for up to 40 days of storage at temperatures of 60oC, and for 100 days from 4 to 25°C. The operational stability of the immobilized was 6 continuous cycles. In this way, immobilization showed to be a promising alternative for its application in olive oil hydrolysis, having storage stability and reuse capability.

Batch Fermentative Biohydrogen Production Process Using Immobilized Anaerobic Sludge from Organic Solid Waste

Directory of Open Access Journals (Sweden)

Patrick T. Sekoai

2016-12-01

Full Text Available This study examined the potential of organic solid waste for biohydrogen production using immobilized anaerobic sludge. Biohydrogen was produced under batch mode at process conditions of 7.9, 30.3 °C and 90 h for pH, temperature and fermentation time, respectively. A maximum biohydrogen fraction of 48.67%, which corresponded to a biohydrogen yield of 215.39 mL H2/g Total Volatile Solids (TVS, was achieved. Therefore, the utilization of immobilized cells could pave the way for a large-scale biohydrogen production process.

The production of advanced glass ceramic HLW forms using cold crucible induction melter

International Nuclear Information System (INIS)

Rutledge, V.J.; Maio, V.

2013-01-01

Cold Crucible Induction Melters (CCIM) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in a near future. Unlike the existing Joule-Heated Melters (JHM) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIM offers unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. It is concluded that glass ceramic waste forms that are tailored to immobilize fission products of HLW can be can be made from the HLW processed with the CCIM. The advantageous higher temperatures reached with the CCIM and unachievable with JHM allows the lanthanides, alkali, alkaline earths, and molybdenum to dissolve into a molten glass. Upon controlled cooling they go into targeted crystalline phases to form a glass ceramic waste form with higher waste loadings than achievable with borosilicate glass waste forms. Natural cooling proves to be too fast for the formation of all targeted crystalline phases

Morphologies, Processing and Properties of Ceramic Foams and Their Potential as TPS Materials

Science.gov (United States)

Stackpoole, Mairead; Simoes, Conan R.; Johnson, Sylvia M.

2002-01-01

The current research is focused on processing ceramic foams with compositions that have potential as a thermal protection material. The use of pre-ceramic polymers with the addition of sacrificial blowing agents or sacrificial fillers offers a viable approach to form either open or closed cell insulation. Our work demonstrates that this is a feasible method to form refractory ceramic foams at relatively low processing temperatures. It is possible to foam complex shapes then pyrolize the system to form a ceramic while retaining the shape of the unfired foam. Initial work focused on identifying suitable pre-ceramic polymers with desired properties such as ceramic yield and chemical make up of the pyrolysis product after firing. We focused on making foams in the Si system (Sic, Si02, Si-0-C), which is in use in current acreage TPS systems. Ceramic foams with different architectures were formed from the pyrolysis of pre-ceramic polymers at 1200 C in different atmospheres. In some systems a sacrificial polyurethane was used as the blowing agent. We have also processed foams using sacrificial fillers to introduce controlled cell sizes. Each sacrificial filler or blowing agent leads to a unique morphology. The effect of different fillers on foam morphologies and the characterization of these foams in terms of mechanical and thermal properties are presented. We have conducted preliminary arc jet testing on selected foams with the materials being exposed to typical re-entry conditions for acreage TPS and these results will be discussed. Foams processed using these approaches have bulk densities ranging from 0.15 to 0.9 g/cm3 and cell sizes ranging from 5 to 500 pm. Compression strengths ranged from 2 to 7 MPa for these systems. Finally, preliminary oxidation studies have been conducted on selected systems and will be discussed.

Immobilization of Technetium Waste from Pyro-processing Using Tellurite Glasses

Energy Technology Data Exchange (ETDEWEB)

Heo, Jong; Pyo, Jae-Young; Lee, Cheong-Won [POSTECH, Pohang (Korea, Republic of); Yang, Jae-Hwan; Park, Hwan-Seo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Vitrification of Tc wastes has been challenging because of the low solubility in the silicate glass and high volatility in the melting process. In previous studies, the measured solubility of Tc and Re was ⁓ 3000 ppm at 1000 .deg. C in low activity waste (LAW) glass. And retention of Tc has been reported within 12 - 77% during the borosilicate vitrification process. Tellurite glasses have been studied for halide waste immobilization due to low melting temperatures (Tm= 600-800 .deg. C) and flexibility of network with foreign ions. Tellurite glasses offered higher halide retention than borosilicate glasses. The structure of pure tellurite (TeO{sub 2}) consists of TeO{sub 4} trigonal bipyramids (tbp), but TeO{sub 4} units are converted to TeO{sub 3} trigonal pyramids (tp) having non-bridging oxygen (NBO) as the modifiers added. Objectives of this study are to investigate the tellurite glasses for Tc immobilization using Re as a surrogate. Retention and waste loading of Re were analyzed during the vitrification process of tellurite glass. We investigated local structures of Re ions in glasses by Raman and X-ray absorption spectroscopies. The tellurite glass was investigated to immobilize the Ca(TcO{sub 4}){sub 2}, surrogated by Ca(ReO{sub 4}){sub 2}. The average of Re retention in tellurite glass was 86%. The 7-day PCT results were satisfied with U.S requirement up to 9 mass% of Ca(ReO{sub 4}){sub 2} content. Re in the tellurite glass exists +7 oxidation state and was coordinated with 4 oxygen.

Rapid processing of ferrite ceramics with promising magneto-dielectric characteristics

Directory of Open Access Journals (Sweden)

Zhuohao Xiao

2017-12-01

Full Text Available Ferrite ceramics, Ni0.88Zn0.07Co0.05Fe1.98O4, with the addition of 4wt.% Bi2O3 as sintering aid, were fabricated by using a simple one-step processing without involving the step of calcination. X-ray diffraction (XRD results indicated that single phase ferrite ceramics can be achieved after sintering at 1000∘C for 2h. The samples demonstrated relative densities in the range of 97–99%. Desired magneto-dielectric properties have been approached by adjusting the sintering temperature and sintering time duration. This technique is believed to be applicable to other ceramic materials.

Platform for immobilization and observation of subcellular processes

Science.gov (United States)

McKnight, Timothy E.; Kalluri, Udaya C.; Melechko, Anatoli V.

2014-08-26

A method of immobilizing matter for imaging that includes providing an array of nanofibers and directing matter to the array of the nanofibers. The matter is immobilized when contacting at least three nanofibers of the array of nanofibers simultaneously. Adjacent nanofibers in the array of nanofibers may be separated by a pitch as great as 100 microns. The immobilized matter on the array of nanofibers may then be imaged. In some examples, the matter may be cell matter, such as protoplasts.

Research of ceramic matrix for a safe immobilization of radioactive sludge waste

Science.gov (United States)

Dorofeeva, Ludmila; Orekhov, Dmitry

2018-03-01

The research and improvement of the existing method for radioactive waste hardening by fixation in a ceramic matrix was carried out. For the samples covered with the sodium silicate and tested after the storage on the air the speed of a radionuclides leaching was determined. The properties of a clay ceramics and the optimum conditions of sintering were defined. The experimental data about the influence of a temperature mode sintering, water quantities, sludge and additives in the samples on their mechanical durability and a water resistance were obtained. The comparative analysis of the conducted research is aimed at improvement of the existing method of the hardening radioactive waste by inclusion in a ceramic matrix and reveals the advantages of the received results over analogs.

Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing

International Nuclear Information System (INIS)

Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

2013-01-01

The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

Process for the preparation of fiber-reinforced ceramic composites by chemical vapor deposition

Science.gov (United States)

Lackey, Jr., Walter J.; Caputo, Anthony J.

1986-01-01

A chemical vapor deposition (CVD) process for preparing fiber-reinforced ceramic composites. A specially designed apparatus provides a steep thermal gradient across the thickness of a fibrous preform. A flow of gaseous ceramic matrix material is directed into the fibrous preform at the cold surface. The deposition of the matrix occurs progressively from the hot surface of the fibrous preform toward the cold surface. Such deposition prevents the surface of the fibrous preform from becoming plugged. As a result thereof, the flow of reactant matrix gases into the uninfiltrated (undeposited) portion of the fibrous preform occurs throughout the deposition process. The progressive and continuous deposition of ceramic matrix within the fibrous preform provides for a significant reduction in process time over known chemical vapor deposition processes.

Accuracy of data processing in ceramics bend tests

International Nuclear Information System (INIS)

Grushevskij, Ya.L.

1979-01-01

Described is the approximation and differentiation technique for loading-deformation charts being used to determine the bending strength of ceramics with provision for the nonlinearity of the deformation charts and differences in mechanical behaviuor of material during tension and compression. A relation between the strength calculation accuracy and experimental data reading errors has been established for such ceramic mateirals as Al 2 O 3 +15 % ZrSiO 4 , Y 2 O 3 +2.8% Al, etc. The negligence of the found aspects of mechanical material behaviuor was shown to result in errors two or three times higher than those introduced by the experiment results processing method

The characterization and testing of candidate immobilization forms for the disposal of plutonium

International Nuclear Information System (INIS)

Bakel, A. J.; Buck, E. C.; Chamberlain, D. B.; Ebbinghaus, B. B.; Fortner, J. A.; Marra, J. C.; Mcgrail, B. P.; Mertz, C. J.; Peeler, D. K.; Shaw, H. F.; Strachan, D. M.; Van Konynenburg, R. A.; Vienna, J. D.; Wolf, S. F.

1997-01-01

Candidate immobilization forms for the disposal of surplus weapons-useable are being tested and characterized. The goal of the testing program was to provide sufficient data that, by August 1997, an informed selection of a single immobilization form could be made so that the form development and production R and D could be more narrowly focused. Two forms have been under consideration for the past two years: glass and ceramic. In August, 1997, the Department of Energy (DOE) selected ceramic for plutonium disposition, halting further work on the glass material. In this paper, we will briefly describe these two waste forms, then describe our characterization techniques and testing methods. The analytical methods used to characterize altered and unaltered samples are the same. A full suite of microscopic techniques is used. Techniques used include optical, scanning electron, and transmission electron microscopies. For both candidate immobilization forms, the analyses are used to characterize the material for the presence of crystalline phases and amorphous material. Crystalline materials, either in the untested immobilization form or in the alteration products from testing, are characterized with respect to morphology, crystal structure, and composition. The goal of these analyses is to provide data on critical issues such as Pu and neutron absorber volubility in the immobilization form, thermal stability, potential separation of absorber and Pu, and the long-term behavior of the materials. Results from these analyses will be discussed in the presentation. Testing methods include MCC-1 tests, product consistency tests (methods A and B), unsaturated ''drip'' tests, vapor hydration tests, single-pass flow-through tests, and pressurized unsaturated flow tests. Both candidate immobilization forms have very low dissolution rates; examples of typical test results will be reported

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Leaching behavior of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.; Dorf, M.

1996-04-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. We have developed a magnesium phosphate ceramic to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

DEFF Research Database (Denmark)

Pallesen, U.; Dijken van, J.W.V.

2000-01-01

The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative...... sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can...

Gamma radiolysis effects on leaching behavior of ceramic materials for nuclear fuel waste immobilization containers

International Nuclear Information System (INIS)

Onofrei, M.; Raine, D.K.; Hocking, W.H.; George, K.; Betteridge, J.S.

1986-01-01

The leaching behavior of ceramic materials for nuclear fuel waste immobilization containers, under the influence of a moderate gamma dose rate (4 Gy/h), has been investigated. Samples of Al/sub 2/O/sub 3/, stabilized ZrO/sub 2/, TiO/sub 2/, cermet (70% Al/sub 2/O-30% TiC), porcelain (with high Al/sub 2/O/sub 3/ content), and concrete (with sulfate-resisting portland cement plus silica fume) have been leached in Standard Canadian Shield Saline Solution (SCSSS), and SCSSS plus clay and sand (components of the disposal system), at 100 0 and 150 0 C for 231 and 987 days, respectively. Leaching solutions were analyzed and the surfaces of the leached samples were investigated by scanning electron microscopy in conjunction with energy dispersive X-ray spectroscopy and secondary ion mass spectrometry. Radiolysis did not appear to enhance the leaching, with or without bentonite and sand in the system. Analysis of the gas phase from sealed capsules showed O/sub 2/ depletion and production of CO/sub 2/ in all experiments containing bentonite. The decrease in O/sub 2/ is attributed to the leaching from the clay of Fe(II) species, which can participate in redox reactions with radicals generated by radiolysis. The CO/sub 2/ is produced from either the organic or inorganic fraction in the bentonite

Process Technology for Immobilized Lipasecatalyzed Reactions

DEFF Research Database (Denmark)

Xu, Yuan

Biocatalysis has attracted significant attention recently, mainly due to its high selectivity and potential benefits for sustainability. Applications can be found in biorefineries, turning biomass into energy and chemicals, and also for products in the food and pharmaceutical industries. However......, most applications remain in the production of high-value fine chemicals, primarily because of the expense of introducing new technology. In particular lipasecatalyzed synthesis has already achieved efficient operations for high-value products and more interesting now is to establish opportunities...... for low-value products. In order to guide the industrial implementation of immobilized-lipase catalyzed reactions, especially for highvolume low-value products, a methodological framework for dealing with the technical and scientific challenges and establishing an efficient process via targeted scale...

Fabrication of Ceramic Membrane Chromatography for Biologics Purification

Directory of Open Access Journals (Sweden)

Maizirwan Mel

2011-12-01

Full Text Available Chromatography is one of the most important separation processes of choice for the recovery/purification of proteins and complex bio-structures. Fabrication of chromatographic membranes and their efficiency in the chromatography process has been the subject of many recent researches. In this study, a coin-like, 13 mm diameter and 3 mm thick, ceramic membrane was fabricated to be used as a chromatographic medium. The membrane is used to replace the conventional resin-based chromatography columns. Hydroxyapatite (HA powder was used as a material for the membrane fabrication. In this project, a HA powder was produced using starch as pore creating agents. Characterization processes were done for the ceramic membrane using the suitable apparatuses. Three parameters of the fabrication process (starch wt %, compaction pressure and sintering temperature were manipulated to optimize the performance of the membrane. The fabricated membrane was placed in a (FPLC system to be tested for its performance as an adsorptive membrane. (IMAC process was run by immobilizing Ni2+ ions at the membrane particles surfaces. NP protein of the (NDV was used to test the membrane's ability to bind Histidine-tagged proteins. The optimum set of process parameters that yielded in the highest porosity and good chromatogram was determined to be 5 wt % starch, 3000 psi compaction pressure and 1100°C sintering temperature.ABSTRAK: Kromatografi merupakan satu daripada proses pengasingan yang penting yang dipilih untuk perolehan/penapisan protein dan biostruktur yang kompleks. Pemfabrikatan membran kromatografi dan kecekapannya dalam proses kromatografi merupakan fokus beberapa kajian terkini. Dalam kajian ini, membran seramik berbentuk duit syiling, berdiameter 13 mm dengan ketebalan 3 mm, direka untuk digunakan sebagai perantara kromatografi. Membran ini digunakan untuk menggantikan turus kromatografi berasaskan resin yang lazim. Serbuk hidroksiapatit (HA digunakan sebagai bahan

Development and testing of a glass waste form for the immobilization of plutonium

International Nuclear Information System (INIS)

Chamberlain, D.B.; Hanchar, J.M.; Emery, J.W.; Hoh, J.C.; Wolf, S.F.; Finch, R.J.; Bates, J.K.; Ellison, A.J.G.; Dingwell, D.B.

1996-01-01

The United States has declared about 50 metric tons of weapons-grade Pu surplus to national security needs. The President has directed that this Pu be placed in a form that provides a high degree of proliferation resistance in which the surplus Pu is both unattractive and inaccessible for use by others [I]. Three alternatives are being evaluated for the disposal 2048 of this material: (1) use of the Pu as a fuel source for commercial reactors; (2) immobilization, where Pu is fixed in a glass or ceramic matrix that also contains or is surrounded by highly radioactive material; and (3) deep bore hole, where Pu is emplaced at depths of several kilometers. The immobilization alternative is being directed by the staff at Lawrence Livermore National Laboratory (LLNL). The staff at ANL are assisting by developing a glass for the immobilization of Pu and in the corrosion testing of glass and ceramic material prepared both at ANL and at other DOE laboratories. As part of this program, we have developed an ATS glass into which 5-7 wt percent Pu has been dissolved. The ATS glass was engineered to accommodate high Pu loading and to be durable under conditions likely to accelerate glass reactions in the geological environment during long-term storage

Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications

DEFF Research Database (Denmark)

Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

2016-01-01

and discussion presented in the paper will be useful for thorough understanding of the MIM and CIM processes and to select the right material and process for the right application or even to combine metal and ceramic materials by molding to produce metal–ceramic hybrid components.......The purpose of this paper is to make a comparative study on the process capabilities of the two branches of the powder injection molding (PIM) process—metal injection molding (MIM) and ceramic injection molding (CIM), for high-end precision applications. The state-of-the-art literature does...

Sol-gel processing of glasses and glass-ceramics for microelectronic packaging

International Nuclear Information System (INIS)

Sriram, M.A.; Kumta, P.N.

1992-01-01

In recent years considerable progress has been made in electronic packaging substrate technology. The future need of miniaturization of devices to increase the signal processing speeds calls for an increase in the device density requiring the substrates to be designed for better thermal, mechanical and electrical efficiency. Fast signal propagation with minimum delay requires the substrate to possess very low dielectric constant. Several glasses and glass-ceramic materials have been identified over the years which show good promise as candidate substrate materials. among these borophosphate and borophosphosilicate glass-ceramics have been recently identified to have the lowest dielectric constant. This paper reports that sol-gel processing has been used to synthesize borosilicate, borophosphosilicate and borophosphate glasses and glass-ceramics using inexpensive boron oxide and phosphorus pentoxide precursors. Preliminary results of the processing of these gels and the effect of volatility of boron alkoxide and its modification on the gel structure are described. X-ray diffraction, Differential thermal analyses and FTIR have been used to characterize the as-prepared and heat treated gels

Elimination of methane in exhaust gas from biogas upgrading process by immobilized methane-oxidizing bacteria.

Science.gov (United States)

Wu, Ya-Min; Yang, Jing; Fan, Xiao-Lei; Fu, Shan-Fei; Sun, Meng-Ting; Guo, Rong-Bo

2017-05-01

Biogas upgrading is essential for the comprehensive utilization of biogas as substitute of natural gas. However, the methane in the biogas can be fully recovered during the upgrading process of biogas, and the exhaust gas produced during biogas upgrading may contain a very low concentration of methane. If the exhaust gas with low concentration methane releases to atmosphere, it will be harmful to environment. In addition, the utilization of large amounts of digestate produced from biogas plant is another important issue for the development of biogas industry. In this study, solid digestate was used to produce active carbon, which was subsequently used as immobilized material for methane-oxidizing bacteria (MOB) in biofilter. Biofilter with MOB immobilized on active carbon was used to eliminate the methane in exhaust gas from biogas upgrading process. Results showed porous active carbon was successfully made from solid digestate. The final methane elimination capacity of immobilized MOB reached about 13molh -1 m -3 , which was more 4 times higher than that of MOB without immobilization. Copyright © 2017 Elsevier Ltd. All rights reserved.

Experimental study on cesium immobilization in struvite structures.

Science.gov (United States)

Wagh, Arun S; Sayenko, S Y; Shkuropatenko, V A; Tarasov, R V; Dykiy, M P; Svitlychniy, Y O; Virych, V D; Ulybkina, Е А

2016-01-25

Ceramicrete, a chemically bonded phosphate ceramic, was developed for nuclear waste immobilization and nuclear radiation shielding. Ceramicrete products are fabricated by an acid-base reaction between magnesium oxide and mono potassium phosphate that has a struvite-K mineral structure. In this study, we demonstrate that this crystalline structure is ideal for incorporating radioactive Cs into a Ceramicrete matrix. This is accomplished by partially replacing K by Cs in the struvite-K structure, thus forming struvite-(K, Cs) mineral. X-ray diffraction and thermo-gravimetric analyses are used to confirm such a replacement. The resulting product is non-leachable and stable at high temperatures, and hence it is an ideal matrix for immobilizing Cs found in high-activity nuclear waste streams. The product can also be used for immobilizing secondary waste streams generated during glass vitrification of spent fuel, or the method described in this article can be used as a pretreatment method during glass vitrification of high level radioactive waste streams. Furthermore, it suggests a method of producing safe commercial radioactive Cs sources. Copyright © 2015 Elsevier B.V. All rights reserved.

Ceramics: Durability and radiation effects

Energy Technology Data Exchange (ETDEWEB)

Ewing, R.C.; Lutze, W. [Univ. of New Mexico, Albuquerque, NM (United States); Weber, W.J. [Pacific Northwest National Lab., Richland, WA (United States)

1996-05-01

At present, there are three seriously considered options for the disposition of excess weapons plutonium: (1) incorporation, partial burn-up and direct disposal of MOX-fuel; (2) vitrification with defense waste and disposal as glass {open_quotes}logs{close_quotes}; (3) deep borehole disposal. The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, zirconolite, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium.

Processing of porous zirconia ceramics by direct consolidation with starch

International Nuclear Information System (INIS)

Garrido, Liliana B; Albano, Maria P

2008-01-01

Porous ceramics are used especially for those environments with high temperatures, heavy wear and in a corrosive medium. Zirconium-based materials are useful for such applications as sensors, filters, support for catalytic reactions, porous components for sofc and in biomedical applications. A conventional method for producing porous ceramics consists of the addition and later decomposition by calcination (pyrolisis) of different organic materials that act as pore formers. Several wet processing possibilities have been developed. Among these is a technique of direct consolidation with starch. This process begins with the preparation of an aqueous suspension of the ceramic with the dispersants needed to stabilize it, to which the starch is added. After casting in a waterproof mold, the suspension thermally hardens into the desired shape. The dry compacts undergo the sintering cycle to obtain pieces almost in their final form. This study aims to optimize the processing of porous zirconium ceramics using starch as a pore and binder forming agent. Zirconium with 3% yttrium molar stabilized in tetragonal phase was used. The aqueous suspensions (52-55% vol) of the zirconium-starch mixtures with different compositions were stabilized with a commercial solution of ammonium polyacrylate as a dispersant and were hardened in plastic molds at 90 o C for 30 min. The influence of added volume of starch on the physical characteristics of the pieces in green state was established while maintaining the temperature, the gelling time and the conditions of constant drying. The sintering was carried out at 1000-1500 o C-2h. The characteristics of the sintered product were evaluated by measuring density, volumetric contraction, intrusion of Hg and the evolution of the crystalline phases by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The microstructural properties of ceramic (pore volume, the relation between open and closed porosity, size distribution, morphology of

Performance Assessment and Sensitivity Analyses of Disposal of Plutonium as Can-in-Canister Ceramic

International Nuclear Information System (INIS)

Rainer Senger

2001-01-01

The purpose of this analysis is to examine whether there is a justification for using high-level waste (HLW) as a surrogate for plutonium disposal in can-in-canister ceramic in the total-system performance assessment (TSPA) model for the Site Recommendation (SR). In the TSPA-SR model, the immobilized plutonium waste form is not explicitly represented, but is implicitly represented as an equal number of canisters of HLW. There are about 50 metric tons of plutonium in the U. S. Department of Energy inventory of surplus fissile material that could be disposed. Approximately 17 tons of this material contain significant quantities of impurities and are considered unsuitable for mixed-oxide (MOX) reactor fuel. This material has been designated for direct disposal by immobilization in a ceramic waste form and encapsulating this waste form in high-level waste (HLW). The remaining plutonium is suitable for incorporation into MOX fuel assemblies for commercial reactors (Shaw 1999, Section 2). In this analysis, two cases of immobilized plutonium disposal are analyzed, the 17-ton case and the 13-ton case (Shaw et al. 2001, Section 2.2). The MOX spent-fuel disposal is not analyzed in this report. In the TSPA-VA (CRWMS M and O 1998a, Appendix B, Section B-4), the calculated dose release from immobilized plutonium waste form (can-in-canister ceramic) did not exceed that from an equivalent amount of HLW glass. This indicates that the HLW could be used as a surrogate for the plutonium can-in-canister ceramic. Representation of can-in-canister ceramic as a surrogate is necessary to reduce the number of waste forms in the TSPA model. This reduction reduces the complexity and running time of the TSPA model and makes the analyses tractable. This document was developed under a Technical Work Plan (CRWMS M and O 2000a), and is compliant with that plan. The application of the Quality Assurance (QA) program to the development of that plan (CRWMS M and O 2000a) and of this Analysis is

Application of exopolysaccharides to improve the performance of ceramic bodies in the unidirectional dry pressing process

Science.gov (United States)

Caneira, Inês; Machado-Moreira, Bernardino; Dionísio, Amélia; Godinho, Vasco; Neves, Orquídia; Dias, Diamantino; Saiz-Jimenez, Cesareo; Miller, Ana Z.

2015-04-01

Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variability in their performance when subjected to the dry pressing process, particularly in the adhesion to the mold and mechanical strength, affecting the quality of the final conformed ceramic products. Therefore, several synthetic additives (deflocculants, antifoams, binders, lubricants and plasticizers) are introduced in the ceramic slips to achieve uniform and homogeneous pastes, conditioning their rheological properties. However, an important variability associated with the performance of the conformed products is still reported. Exopolysaccharides or Extracellular Polymeric Substances (EPS) are polymers excreted by living organisms, such as bacteria, fungi and algae, which may confer unique and potentially interesting properties with potential industrial uses, such as viscosity control, gelation, and flocculation. Polysaccharides, such as pullulan, gellan, carrageenan and xanthan have found a wide range of applications in food, pharmaceutical, petroleum, and in other industries. The aim of this study was the assessment of exopolysaccharides as natural additives to optimize the performance of spray-dried ceramic powders during the unidirectional dry pressing process, replacing the synthetic additives used in the ceramic production process. Six exopolysaccharides, namely pullulan, gellan, xanthan gum, κappa- and iota-carrageenan, and guar gum were tested in steatite-based spray-dried ceramic powders at different concentrations. Subsequently, these ceramic powders were

An experimental investigation of the thermal/fluid properties of the nitrate to ammonia and ceramic (NAC) product slurry

International Nuclear Information System (INIS)

Muguercia, I.; Lagos, L.; Yang, G.; Li, W.; Ebadian, M.A.; Mattus, A.J.; Lee, D.D.; Walker, J.W.; Hunt, R.D.

1994-01-01

Recently, a new immobilization technique for LLW, the Nitrate to Ammonia and Ceramic (NAC) process, has been developed. Instead of mixing the liquid waste form directly with the cement to make concrete blocks, the NAC process eliminates the nitrate from the LLW by converting it to ammonia gas. Aluminum particles are used as a reductant to complete this conversion. The final product of the NAC process is gibbsite, which can be further sintered to a ceramic waste form. Experimental tests are conducted to measure the apparent viscosity, the pressure drop, and the heat transfer coefficient of the pipe flow of the Nitrate to Ammonia and Ceramic (NAC) process product slurry. The tests indicate that the NAC product slurry exhibits a typical pseudoplastic fluid behavior. The pressure drop in the pipe flow is a function of the Reynolds number and the slurry temperature. The results also indicate that at a low slurry temperature, the slurry is uniformly heated peripherally. At a high slurry temperature, however, the slurry may be thermally stratified. In a straight pipe, the Nusselt number is reduced as the slurry temperature increases

Modelling and analysis of CVD processes for ceramic membrane preparation

NARCIS (Netherlands)

Brinkman, H.W.; Cao, G.Z.; Meijerink, J.; de Vries, Karel Jan; Burggraaf, Anthonie

1993-01-01

A mathematical model is presented that describes the modified chemical vapour deposition (CVD) process (which takes place in advance of the electrochemical vapour deposition (EVD) process) to deposit ZrO2 inside porous media for the preparation and modification of ceramic membranes. The isobaric

The preparation of UO2 ceramic microspheres with an advanced process (TGU)

International Nuclear Information System (INIS)

Xu Zhichang; Tang Yaping; Zhang Fuhong

1994-04-01

The UO 2 ceramic microspheres are the most important materials in the spherical fuel elements for high temperature reactor (HTR). An advanced process for preparation of UO 2 ceramic microspheres has been developed at Institute of Nuclear Energy Technology, Tsinghua University. This process known as total gelation process of uranium (TGU), is based on the traditional sol-gel process, external gelation process and internal gelation process of uranium (EGU and IGU), and has been selected as the production process. The result of batch test is described. Accordance with the requirements of quality control (QC) and quality assurance (QA), the stabilization of operating parameters and product quality is tested., The results on batch test have shown that as well as all of the operated parameters are fixed, then the product quality can be stable as well as the product specification can be met. When the colloidal flow rate and the vibration frequency of nozzle are fixed, the kernel's size is also fixed. When the sintering temperature and time are fixed, the product density is also fixed. When the hydrogen atmosphere is used, the O/U ratio is very near to stoichiometry. The performance and structure of UO 2 ceramic microspheres are also given

Fast densification processes for carbon and ceramic composites

International Nuclear Information System (INIS)

Delhaes, P.; Robin-Brosse, C.; David, P.

2006-01-01

A general introduction of the different vapour infiltration processes developed to prepare carbon-carbon composites is presented. Then a novel method with a liquid precursor, called film boiling or calefaction technique is described and compared with the usual ones. It is shown how this technique is very attractive to prepare carbon and ceramic composites within a short processing time together with a higher carbon yield. Finally the pertinent parameters of this process to evaluate its advantages and drawbacks for a further industrial development are analysed. (authors)

Characterization of natural organic matter treated by iron oxide nanoparticle incorporated ceramic membrane-ozonation process.

Science.gov (United States)

Park, Hosik; Kim, Yohan; An, Byungryul; Choi, Heechul

2012-11-15

In this study, changes in the physical and structural properties of natural organic matter (NOM) were observed during hybrid ceramic membrane processes that combined ozonation with ultrafiltration ceramic membrane (CM) or with a reactive ceramic membrane (RM), namely, an iron oxide nanoparticles (IONs) incorporated-CM. NOM from feed water and NOM from permeate treated with hybrid ceramic membrane processes were analyzed by employing several NOM characterization techniques. Specific ultraviolet absorbance (SUVA), high-performance size exclusion chromatography (HPSEC) and fractionation analyses showed that the hybrid ceramic membrane process effectively removed and transformed relatively high contents of aromatic, high molecular weight and hydrophobic NOM fractions. Fourier transform infrared spectroscopy (FTIR) and 3-dimensional excitation-emission matrix (EEM) fluorescence spectroscopy revealed that this process caused a significant decrease of the aromaticity of humic-like structures and an increase in electron withdrawing groups. The highest removal efficiency (46%) of hydroxyl radical probe compound (i.e., para-Chlorobenzoic acid (pCBA)) in RM-ozonation process compared with that in CM without ozonation process (8%) revealed the hydroxyl radical formation by the surface-catalyzed reaction between ozone and IONs on the surface of RM. In addition, experimental results on flux decline showed that fouling of RM-ozonation process (15%) was reduced compared with that of CM without ozonation process (30%). These results indicated that the RM-ozonation process enhanced the destruction of NOM and reduced the fouling by generating hydroxyl radicals from the catalytic ozonation in the RM-ozonation process. Copyright © 2012 Elsevier Ltd. All rights reserved.

Radiation effects in cubic zirconia: A model system for ceramic oxides

Science.gov (United States)

Thomé, L.; Moll, S.; Sattonnay, G.; Vincent, L.; Garrido, F.; Jagielski, J.

2009-06-01

Ceramics are key engineering materials for electronic, space and nuclear industry. Some of them are promising matrices for the immobilization and/or transmutation of radioactive waste. Cubic zirconia is a model system for the study of radiation effects in ceramic oxides. Ion beams are very efficient tools for the simulation of the radiations produced in nuclear reactors or in storage form. In this article, we summarize the work made by combining advanced techniques (RBS/C, XRD, TEM, AFM) to study the structural modifications produced in ion-irradiated cubic zirconia single crystals. Ions with energies in the MeV-GeV range allow exploring the nuclear collision and electronic excitation regimes. At low energy, where ballistic effects dominate, the damage exhibits a peak around the ion projected range; it accumulates with a double-step process by the formation of a dislocation network. At high energy, where electronic excitations are favored, the damage profiles are rather flat up to several micrometers; the damage accumulation is monotonous (one step) and occurs through the creation and overlap of ion tracks. These results may be generalized to many nuclear ceramics.

An overview of technologies for immobilization of enzymes and surface analysis techniques for immobilized enzymes

Science.gov (United States)

Mohamad, Nur Royhaila; Marzuki, Nur Haziqah Che; Buang, Nor Aziah; Huyop, Fahrul; Wahab, Roswanira Abdul

2015-01-01

The current demands of sustainable green methodologies have increased the use of enzymatic technology in industrial processes. Employment of enzyme as biocatalysts offers the benefits of mild reaction conditions, biodegradability and catalytic efficiency. The harsh conditions of industrial processes, however, increase propensity of enzyme destabilization, shortening their industrial lifespan. Consequently, the technology of enzyme immobilization provides an effective means to circumvent these concerns by enhancing enzyme catalytic properties and also simplify downstream processing and improve operational stability. There are several techniques used to immobilize the enzymes onto supports which range from reversible physical adsorption and ionic linkages, to the irreversible stable covalent bonds. Such techniques produce immobilized enzymes of varying stability due to changes in the surface microenvironment and degree of multipoint attachment. Hence, it is mandatory to obtain information about the structure of the enzyme protein following interaction with the support surface as well as interactions of the enzymes with other proteins. Characterization technologies at the nanoscale level to study enzymes immobilized on surfaces are crucial to obtain valuable qualitative and quantitative information, including morphological visualization of the immobilized enzymes. These technologies are pertinent to assess efficacy of an immobilization technique and development of future enzyme immobilization strategies. PMID:26019635

The Particle Distribution in Liquid Metal with Ceramic Particles Mould Filling Process

Science.gov (United States)

Dong, Qi; Xing, Shu-ming

2017-09-01

Adding ceramic particles in the plate hammer is an effective method to increase the wear resistance of the hammer. The liquid phase method is based on the “with the flow of mixed liquid forging composite preparation of ZTA ceramic particle reinforced high chromium cast iron hammer. Preparation method for this system is using CFD simulation analysis the particles distribution of flow mixing and filling process. Taking the 30% volume fraction of ZTA ceramic composite of high chromium cast iron hammer as example, by changing the speed of liquid metal viscosity to control and make reasonable predictions of particles distribution before solidification.

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

Challenges in Modeling the Degradation of Ceramic Waste Forms

Energy Technology Data Exchange (ETDEWEB)

Devanathan, Ramaswami; Gao, Fei; Sun, Xin

2011-09-01

We identify the state of the art, gaps in current understanding, and key research needs in the area of modeling the long-term degradation of ceramic waste forms for nuclear waste disposition. The directed purpose of this report is to define a roadmap for Waste IPSC needs to extend capabilities of waste degradation to ceramic waste forms, which overlaps with the needs of the subconsinuum scale of FMM interests. The key knowledge gaps are in the areas of (i) methodology for developing reliable interatomic potentials to model the complex atomic-level interactions in waste forms; (ii) characterization of water interactions at ceramic surfaces and interfaces; and (iii) extension of atomic-level insights to the long time and distance scales relevant to the problem of actinide and fission product immobilization.

Challenges in Modeling the Degradation of Ceramic Waste Forms

International Nuclear Information System (INIS)

Devanathan, Ramaswami; Gao, Fei; Sun, Xin

2011-01-01

We identify the state of the art, gaps in current understanding, and key research needs in the area of modeling the long-term degradation of ceramic waste forms for nuclear waste disposition. The directed purpose of this report is to define a roadmap for Waste IPSC needs to extend capabilities of waste degradation to ceramic waste forms, which overlaps with the needs of the subconsinuum scale of FMM interests. The key knowledge gaps are in the areas of (i) methodology for developing reliable interatomic potentials to model the complex atomic-level interactions in waste forms; (ii) characterization of water interactions at ceramic surfaces and interfaces; and (iii) extension of atomic-level insights to the long time and distance scales relevant to the problem of actinide and fission product immobilization.

Comparative risk assessments for the production and interim storage of glass and ceramic waste forms: defense waste processing facility

International Nuclear Information System (INIS)

Huang, J.C.; Wright, W.V.

1982-04-01

The Defense Waste Processing Facility (DWPF) for immobilizing nuclear high level waste (HLW) is scheduled to be built at the Savannah River Plant (SRP). High level waste is produced when SRP reactor components are subjected to chemical separation operations. Two candidates for immobilizing this HLW are borosilicate glass and crystalline ceramic, either being contained in weld-sealed stainless steel canisters. A number of technical analyses are being conducted to support a selection between these two waste forms. The present document compares the risks associated with the manufacture and interim storage of these two forms in the DWPF. Process information used in the risk analysis was taken primarily from a DWPF processibility analysis. The DWPF environmental analysis provided much of the necessary environmental information. To perform the comparative risk assessments, consequences of the postulated accidents are calculated in terms of: (1) the maximum dose to an off-site individual; and (2) the dose to off-site population within 80 kilometers of the DWPF, both taken in terms of the 50-year inhalation dose commitment. The consequences are then multiplied by the estimated accident probabilities to obtain the risks. The analyses indicate that the maximum exposure risk to an individual resulting from the accidents postulated for both the production and interim storage of either waste form represents only an insignificant fraction of the natural background radiation of about 90 mrem per year per person in the local area. They also show that there is no disaster potential to the off-site population. Therefore, the risks from abnormal events in the production and the interim storage of the DWPF waste forms should not be considered as a dominant factor in the selection of the final waste form

Physicochemical characterization of the yeast cells and the waste lignocellulosic particles in the immobilization process for ethanol production

DEFF Research Database (Denmark)

Agudelo-Escobar, Lina María; Mussatto, Solange I.; Peñuela, Mariana

2017-01-01

Ethanol is one of the leading alternative fuels. Efforts have increased the development of technologies for producing ethanol efficiently and economically. The continuous fermentation using yeast cells immobilized in low‐cost materials is presented as an excellent alternative. We used four...... to confirm the hydrophobic or hydrophilic character and the free energies interaction was established. Images were obtained by scanning electron microscope, and determination of surface areas and volumes was performed by adsorption and desorption isotherms. It was established that cell surface properties...... are modified by the immobilization process to which they are subjected. It was evident that cell immobilization depended on the properties of the carrier, as well as cell surface properties. Thus, in order to improve the process of cell immobilization, it is essential to understand the type of carrier‐cell...

Ceramic Near-Net Shaped Processing Using Highly-Loaded Aqueous Suspensions

Science.gov (United States)

Rueschhoff, Lisa

Ceramic materials offer great advantages over their metal counterparts, due to their lower density, higher hardness and wear resistance, and higher melting temperatures. However, the use of ceramics in applications where their properties would offer tremendous advantages are often limited due to the difficulty of forming them into complex and near-net shaped parts. Methods that have been developed to injection-mold or cast ceramics into more complicated shapes often use significant volume fractions of a carrier (often greater than 35 vol.% polymer), elevated temperature processing, or less-than-environmentally friendly chemicals where a complex chemical synthesis reaction must be timed perfectly for the approach to work. Furthermore, the continuing maturation of additive manufacturing methods requires a new approach for flowing/placing ceramic powders into useful designs. This thesis addresses the limitations of the current ceramic forming approaches by developing highly-stabilized and therefore high solids loading ceramic suspensions, with the requisite rheology for a variety of complex and near-net shaped forming techniques. Silicon nitride was chosen as a material of focus due to its high fracture toughness compared to other ceramic materials. Designing ceramic suspensions that are flowable at room temperature greatly simplifies processing as neither heating nor cooling are required during forming. Highly-loaded suspensions (>40 vol.%) are desired because all formed ceramic bodies have to be sintered to remove pores. Finally, using aqueous-based suspensions reduces any detrimental effect on the environment and tooling. The preparation of highly-loaded suspensions requires the development of a suitable dispersant through which particle-particle interactions are controlled. However, silicon nitride is difficult to stabilize in water due to complex surface and solution chemistry. In this study, aqueous silicon nitride suspensions up to 45 vol.% solids loading were

Ceramic membranes for gas processing in coal gasification

Energy Technology Data Exchange (ETDEWEB)

Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

2010-07-01

Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

Effect of machining fluid on the process performance of wire electrical discharge machining of nanocomposite ceramic

Directory of Open Access Journals (Sweden)

Zhang Chengmao

2015-01-01

Full Text Available Wire electric discharge machining (WEDM promise to be effective and economical techniques for the production of tools and parts from conducting ceramic blanks. However, the manufacturing of nanocomposite ceramics blanks with these processes is a long and costly process. This paper presents a new process of machining nanocomposite ceramics using WEDM. WEDM uses water based emulsion, polyvinyl alcohol and distilled water as the machining fluid. Machining fluid is a primary factor that affects the material removal rate and surface quality of WEDM. The effects of emulsion concentration, polyvinyl alcohol concentration and distilled water of the machining fluid on the process performance have been investigated.

Immobilization of actinides in stable mineral type and ceramic materials (high temperature synthesis)

Energy Technology Data Exchange (ETDEWEB)

Starkov, O.; Konovalov, E.

1996-05-01

Alternative vitrification technologies are being developed in the world for the immobilization of high radioactive waste in materials with improved thermodynamic stability, as well as improved chemical and thermal stability and stability to radiation. Oxides, synthesized in the form of analogs to rock-forming minerals and ceramics, are among those materials that have highly stable properties and are compatible with the environment. In choosing the appropriate material, we need to be guided by its geometric stability, the minimal number of cations in the structure of the material and the presence of structural elements in the mineral that are isomorphs of uranium and thorium, actinoids found in nature. Rare earth elements, yttrium, zirconium and calcium are therefore suitable. The minerals listed in the table (with the exception of the zircon) are pegatites by origin, i.e. they are formed towards the end of the magma crystallization of silicates form the residual melt, enriched with Ta, Nb, Ti, Zr, Ce, Y, U and Th. Uranium and thorium in the form of isomorphic admixtures form part of the lattice of the mineral. These minerals, which are rather simple in composition and structure and are formed under high temperatures, may be viewed as natural physio-chemical systems that are stable and long-lived in natural environments. The similarity of the properties of actinoids and lanthanoids plays an important role in the geochemistry of uranium and thorium; however, uranium (IV) is closer to the {open_quotes}heavy{close_quotes} group of lanthanoids (the yttrium group) while thorium (IV) is closer to the {open_quotes}light{close_quotes} group (the cerium group). That is why rare earth minerals contain uranium and thorium in the form of isomorphic admixtures.

Physical modeling of joule heated ceramic glass melters for high level waste immobilization

International Nuclear Information System (INIS)

Quigley, M.S.; Kreid, D.K.

1979-03-01

This study developed physical modeling techniques and apparatus suitable for experimental analysis of joule heated ceramic glass melters designed for immobilizing high level waste. The physical modeling experiments can give qualitative insight into the design and operation of prototype furnaces and, if properly verified with prototype data, the physical models could be used for quantitative analysis of specific furnaces. Based on evaluation of the results of this study, it is recommended that the following actions and investigations be undertaken: It was not shown that the isothermal boundary conditions imposed by this study established prototypic heat losses through the boundaries of the model. Prototype wall temperatures and heat fluxes should be measured to provide better verification of the accuracy of the physical model. The VECTRA computer code is a two-dimensional analytical model. Physical model runs which are isothermal in the Y direction should be made to provide two-dimensional data for more direct comparison to the VECTRA predictions. The ability of the physical model to accurately predict prototype operating conditions should be proven before the model can become a reliable design tool. This will require significantly more prototype operating and glass property data than were available at the time of this study. A complete set of measurements covering power input, heat balances, wall temperatures, glass temperatures, and glass properties should be attempted for at least one prototype run. The information could be used to verify both physical and analytical models. Particle settling and/or sludge buildup should be studied directly by observing the accumulation of the appropriate size and density particles during feeding in the physical model. New designs should be formulated and modeled to minimize the potential problems with melter operation identifed by this study

Process considerations for hot pressing ceramic nuclear waste forms

International Nuclear Information System (INIS)

Wilson, C.N.; Brite, D.W.

1981-01-01

Spray calcined simulated ceramic nuclear waste powders were hot pressed in graphite, nickel-lined graphite and ZrO 2 -lined Al 2 O 3 dies. Densification, initial off-gas, waste element retention and pellet-die interactions were evaluated. Indicated process considerations and limitations are discussed. 15 figures

Plutonium and surrogate fission products in a composite ceramic waste form

International Nuclear Information System (INIS)

Esh, D. W.; Frank, S. M.; Goff, K. M.; Johnson, S. G.; Moschetti, T. L.; O'Holleran, T.

1999-01-01

Argonne National Laboratory is developing a ceramic waste form to immobilize salt containing fission products and transuranic elements. Preliminary results have been presented for ceramic waste forms containing surrogate fission products such as cesium and the lanthanides. In this work results from scanning electron microscopy/energy dispersive spectroscopy and x-ray diffraction are presented in greater detail for ceramic waste forms containing surrogate fission products. Additionally, results for waste forms containing plutonium and surrogate fission products are presented. Most of the surrogate fission products appear to be silicates or aluminosilicates whereas the plutonium is usually found in an oxide form. There is also evidence for the presence of plutonium within the sodalite phase although the chemical speciation of the plutonium is not known

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

Science.gov (United States)

Kunkel, Nathalie; Ferrier, Alban; Thiel, Charles W.; Ramírez, Mariola O.; Bausá, Luisa E.; Cone, Rufus L.; Ikesue, Akio; Goldner, Philippe

2015-09-01

Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu3+ doped Y 2O3 transparent ceramics. This result is obtained on the 7F0→5D0 transition in Eu3+ doped Y 2O3 ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ˜15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu3+ concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

Investigation of waste form materials suitable for immobilizing actinide elements in high-level waste

International Nuclear Information System (INIS)

Hayakawa, Issei; Kamizono, Hiroshi

1992-07-01

The microstructure of waste form materials suitable for immobilizing actinide elements can be classified into the following two categories. (1) Actinide elements are immobilized in an crystallized matrix after the formation of solid solution or compounds. (2) Actinide elements are immobilized in a durable material by encapsulation. Based on crystal chemistry, durability data, phase diagrams, compositions of natural minerals, eleven oxide compounds and one non-oxide compound are pointed out to be new candidates included in category (1). The other survey on material compositions, manufacturing conditions and feasibility shows that SiC, glassy carbon, ZrO 2 , Ti-O-Si-C ceramics are preferable matrix materials included in category (2). Polymers and fine powders are suitable as starting materials for the encapsulation of actinide elements because of their excellent sinterability. (author) 50 refs

The effect of bound to dialdehudecellulose protein concentration on the activity of immobilized trypsin after γ-irradiation and in process of storage

International Nuclear Information System (INIS)

Belov, A.A.; Ryl'tsev, V.V.; Ignatyuk, T.E.; Filatov, V.N.

1994-01-01

It is found the complex effect of the bound enzyme concentration on the proteolytic activity of trypsin immobilized to dialdehydecellulose (preriodate oxidation) after γ-irradiation and in process of storage. It is shown the occurance of three stages of immobilized enzyme inactivation in process of immobilization and storage. The velocity of inactivation did not depend on bound trypsin concentration. The ratio of proteolytic activity of samples before and after γ-irradiation was increased with the increase of immobilized to carrier enzyme concentration and was not change (in range of experiment error) in process of storage. The results were compared with that of cryctlline trypsin

Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

Energy Technology Data Exchange (ETDEWEB)

Yi, Wei [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); School of Dentistry, The University of Western Australia, WA 6009 (Australia); Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Hu, Xiaozhi, E-mail: xiao.zhi.hu@uwa.edu.au [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); Ichim, Paul [School of Dentistry, The University of Western Australia, WA 6009 (Australia); Sun, Xudong [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

2012-12-15

Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic-matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic-matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

Algal-based immobilization process to treat the effluent from a secondary wastewater treatment plant (WWTP)

International Nuclear Information System (INIS)

He Shengbing; Xue Gang

2010-01-01

Algal-based immobilization process was applied to treat the effluent from a secondary wastewater treatment plant. Batch test proved that algae could attach onto fiber-bundle carrier in 7 days, and then the algal-based immobilization reactor could reduce TN (total nitrogen) and TP (total phosphorus) significantly within 48 h. Based on the above investigations, the hydraulic retention time (HRT) of the algal-based immobilization reactor in continuous operation mode was determined to be 2 days. During the 91 days of experiment on the treating secondary effluent of Guang-Rao wastewater treatment plant, it was found that the fiber-bundle carrier could collect the heterobacteria and nitrifying bacteria gradually, and thus improved the COD removal efficiency and nitrification performance step by step. Results of the continuous operation indicated that the final effluent could meet the Chinese National First A-level Sewage Discharge Standard when the algal-based immobilization reactor reached steady state.

Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes

Energy Technology Data Exchange (ETDEWEB)

Coronado, M. [Department of Chemistry and Process and Resources Engineering, University of Cantabria, 39005 Santander (Spain); Department of Materials and Ceramics Engineering (CICECO), University of Aveiro, 3810-193 Aveiro (Portugal); Segadães, A.M. [Department of Materials and Ceramics Engineering (CICECO), University of Aveiro, 3810-193 Aveiro (Portugal); Andrés, A., E-mail: andresa@unican.es [Department of Chemistry and Process and Resources Engineering, University of Cantabria, 39005 Santander (Spain)

2015-12-15

Highlights: • Modelling of the environmental risk in terms of clay and by-products contents. • M-DoE and response surface plots enable quick comparison of three ceramic processes. • Basicity of the mixture increases the leaching, especially at low firing temperatures. • Liquid phase content plays a major role decreasing the leaching of Cr and Mo. • Together, M-DoE and phase diagrams enable better prediction of pollutants leaching. - Abstract: This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature.

Solidification of HLLW by glass-ceramic process

International Nuclear Information System (INIS)

Oguino, N.; Masuda, S.; Tsunoda, N.; Yamanaka, T.; Ninomiya, M.; Sakane, T.; Nakamura, S.; Kawamura, S.

1979-01-01

The compositions of glass-ceramics for the solidification of HLLW were studied, and the glass-ceramics in the diopside system was concluded to be the most suitable. Compared with the properties of HLW borosilicate glasses, those of diopside glass-ceramic were thought to be almost equal in leach rate and superior in thermal stability and mechanical strength. It was also found that the glass in this system can be crystallized simply by pouring it into a thermally insulated canister and then allowing it to cool to room temperature. 2 figures, 5 tables

The nitrate to ammonia and ceramic (NAC) process: A newly developed low-temperature technology

International Nuclear Information System (INIS)

Mattus, A.J.; Lee, D.D.

1993-01-01

Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new low-temperature (50-60 degrees C) process for converting nitrate to ammonia and ceramic, have conclusively shown that between 90 and 99% of the nitrate at Hanford can be readily converted to ammonia. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an alumina-silica-based ceramic solid. The process may actually be able to utilize already contaminated aluminum scrap metal from various US DOE sites to effect the conversion. The final nitrate-free ceramic product can be calcined, pressed, and sintered like any other ceramic. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution (probable supernate concentrations resulting from salt-cake/sludge removal from the Hanford SSTs), volume reductions as high as 70% are currently obtained, compared with an expected 40 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical. These data were used to cost a batch facility with a production rate of 1200 kilograms of nitrate per hour for processing all the Hanford SST waste over 20 years. Our process cost analysis indicates that between $2.01 and 2.66 will be required to convert each kilogram of nitrate. Based upon 1957 literature, these costs are one-third to one-half of the processing costs quoted for electrolytic and thermal processes

Combinatorial processing libraries for bulk BiFeO3-PbTiO3 piezoelectric ceramics

International Nuclear Information System (INIS)

Hu, W.; Tan, X.; Rajan, K.

2010-01-01

A high throughput approach for generating combinatorial libraries with varying processing conditions for bulk ceramics has been developed. This approach utilized the linear temperature gradient in a tube furnace to screen a whole temperature range for optimized preparation. With this approach, the processing of 0.98[0.6BiFeO 3 -0.4PbTiO 3 ]-0.02Pb(Mg 1/3 Nb 2/3 )O 3 ceramic powders and pellets for high-temperature piezoelectric applications was demonstrated to identify the best synthesis conditions for phase purity. The dielectric property measurement on the as-processed solid solution ceramics confirmed the high Curie temperature and the improved loss tangent with the Pb(Mg 1/3 Nb 2/3 )O 3 doping. (orig.)

Stereolithography: A new method for processing dental ceramics by additive computer-aided manufacturing.

Science.gov (United States)

Dehurtevent, Marion; Robberecht, Lieven; Hornez, Jean-Christophe; Thuault, Anthony; Deveaux, Etienne; Béhin, Pascal

2017-05-01

The aim of this study was to compare the physical and mechanical properties of stereolithography (SLA)- manufactured alumina ceramics of different composition to those of subtractive- manufactured ceramics and to produce suitable dental crown frameworks. The physical and mechanical properties of a control and six experimental SLA ceramics prepared from slurries with small (S) and large (L) particles (0.46±0.03 and 1.56±0.04μm, respectively) and three dry matter contents (70%, 75%, 80%) were evaluated by dynamic rheometry, hydrostatic weighing, three3-point flexural strength measurements, and Weibull analyses, and by the micrometrics measurement of shrinkage ratio before and after the heat treatments. S75 was the only small particle slurry with a significantly higher viscosity than L70. The viscosity of the S80 slurry made it impossible to take rheological measurements. The viscosities of the S75 and S80 slurries caused deformations in the printed layers during SLA manufacturing and were excluded from further consideration. SLA samples with low dry matter content had significantly lower and densityflexural strengths. Only SLA samples with a large particle size and high dry matter content (L75 and L80) were similar in density and flexural strength to the subtractive- manufactured samples. The 95% confidence intervals of the Weibull modulus of the L80 ceramic were higher (no overlap fraction) than those of the L75 ceramic and were similar to the control (overlap fraction). The Weibull characteristics of L80 ceramic were higher than those of L75 ceramic and the control. SLA can be used to process suitable crown frameworks but shows results in anisotropic shrinkage. The hH High particle size and dry matter content of the L80 slurry allowed made it possible to produce a reliable ceramic by SLA manufacturing with an anisotropic shrinkage, and a density, and flexural strength similar to those of a subtractive-manufactured ceramic. SLA allowed made it possible to build

Ceramic stabilization of hazardous wastes: a high performance room temperature process

International Nuclear Information System (INIS)

Maloney, M.D.

1996-01-01

ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

Energy Technology Data Exchange (ETDEWEB)

Kunkel, Nathalie, E-mail: nathalie.kunkel@chimie-paristech.fr; Goldner, Philippe, E-mail: philippe.goldner@chimie-paristech.fr [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Ferrier, Alban [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Sorbonnes Universités, UPMC Univ Paris 06, 75005 Paris (France); Thiel, Charles W.; Cone, Rufus L. [Department of Physics, Montana State University, Bozeman, Montana 59717 (United States); Ramírez, Mariola O.; Bausá, Luisa E. [Departamento Física de Materiales and Instituto Nicolás Cabrera, Universidad Autónoma de Madrid, 28049 Madrid (Spain); Ikesue, Akio [World Laboratory, Mutsuno, Atsuta-ku, Nagoya 456-0023 (Japan)

2015-09-01

Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu{sup 3+} doped Y {sub 2}O{sub 3} transparent ceramics. This result is obtained on the {sup 7}F{sub 0}→{sup 5}D{sub 0} transition in Eu{sup 3+} doped Y {sub 2}O{sub 3} ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ∼15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu{sup 3+} concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

Cyclic mechanical fatigue in ceramic-ceramic composites: an update

International Nuclear Information System (INIS)

Lewis, D. III

1983-01-01

Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

Numerical modelling of evaporation in a ceramic layer in the tape casting process

Energy Technology Data Exchange (ETDEWEB)

Jabbari, M.; Hattel, J. H. [Process Modelling Group, Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, 2800 Kgs. Lyngby (Denmark); Jambhekar, V. A.; Helmig, R. [Department of Hydromechanics and Modelling of Hydrosystems, Institute for Modelling Hydraulic and Environmental Systems, Universität Stuttgart, Stuttgart (Germany)

2016-06-08

Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free–flow region. In order to analyze such interaction processes, a Representative Elementary Volume (REV)–scale model concept is presented for coupling non–isothermal multi–phase compositional porous–media flow and single–phase compositional laminar free–flow. The preliminary results show the typical expected evaporation behaviour from a porous medium initially saturated with water, and its transport to the free–flow region according to the existent results from the literature.

Strontium chloroapatite based glass-ceramics composites for nuclear waste immobilisation

International Nuclear Information System (INIS)

Jena, Hrudananda; Maji, Binoy Kumar; Asuvathraman, R.; Govindan Kutty, K.V.

2013-01-01

Apatites are naturally occurring minerals with a general formula of M 10 (PO 4 ) 6 X 2 , (M= Ca, Sr, Ba, X= OH, Cl, F) with a hexagonal crystal structure (S.G :P6 3 /m) and can accommodate alkaline earth and various other aliovalent cations and anions into its crystal structure. Apatites are also known to have high resistance to leaching of the constituent elements under geological conditions. It may not often be possible to immobilize the whole spectrum of the radioactive waste in a single phase M 10 (PO 4 ) 6 Cl 2 , then a combination of M-chloroapatite encapsulated in borosilicate glass (BSG) can immobilize most of the radwaste elements in the composite glass-ceramic matrix (glass bonded chloroapatite), thus utilizing the immobilizing efficiency of both the ceramic phase and glass. In the present study, the synthesis, characterization and thermo-physical property measurements of the Sr-chloroapatite (SrApCI) and some glass-bonded composites based on it have been investigated. The Sr-chloroapatite glass-ceramics were prepared by solid state reactions among stoichiometric concentrations of apatite forming reagents, 20 wt. % borosilicate glass (BSG), and known concentrations (10, 13 and 16 wt. %) of a simulated waste in chloride form. The products were characterized by XRD to confirm the formation of Sr 10 (PO 4 ) 6 Cl 2 and glass bonded-chloroapatite composites. The surface morphology and qualitative chemical composition of the powders were examined by SEM and EDX. Thermal expansion and glass transition temperature of the matrices were measured by dilatometry. Glass transition temperature of the glass-bonded composites was also examined by differential scanning calorimetry and differential thermal analysis. The 10-16 wt.% waste loaded matrices showed similar thermal expansion as that of SrApCI, indicating the thermal stability of the matrix to chloride waste immobilization. The glass transition temperature of the waste loaded matrices decreases on increasing the

Ceramic piezoelectric materials

International Nuclear Information System (INIS)

Kaszuwara, W.

2004-01-01

Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

Scale up issues involved with the ceramic waste form: ceramic-container interactions and ceramic cracking quantification

International Nuclear Information System (INIS)

Bateman, K. J.; DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T.; Riley, W. P. Jr.

1999-01-01

Argonne National Laboratory is developing a process for the conditioning of spent nuclear fuel to prepare the material for final disposal. Two waste streams will result from the treatment process, a stainless steel based form and a ceramic based form. The ceramic waste form will be enclosed in a stainless steel container. In order to assess the performance of the ceramic waste form in a repository two factors must be examined, the surface area increases caused by waste form cracking and any ceramic/canister interactions that may release toxic material. The results indicate that the surface area increases are less than the High Level Waste glass and any toxic releases are below regulatory limits

Electrolytic process to produce sodium hypochlorite using sodium ion conductive ceramic membranes

Science.gov (United States)

Balagopal, Shekar; Malhotra, Vinod; Pendleton, Justin; Reid, Kathy Jo

2012-09-18

An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.

The Defense Waste Processing Facility: an innovative process for high-level waste immobilization

International Nuclear Information System (INIS)

Cowan, S.P.

1985-01-01

The Defense Waste Processing Facility (DWPF), under construction at the Department of Energy's Savannah River Plant (SRP), will process defense high-level radioactive waste so that it can be disposed of safely. The DWPF will immobilize the high activity fraction of the waste in borosilicate glass cast in stainless steel canisters which can be handled, stored, transported and disposed of in a geologic repository. The low-activity fraction of the waste, which represents about 90% of the high-level waste HLW volume, will be decontaminated and disposed of on the SRP site. After decontamination the canister will be welded shut by an upset resistance welding technique. In this process a slightly oversized plug is pressed into the canister opening. At the same time a large current is passed through the canister and plug. The higher resistance of the canister/plug interface causes the heat which welds the plug in place. This process provides a high quality, reliable weld by a process easily operated remotely

Application of exopolysaccharides to optimize the performance of ceramic bodies in the unidirectional dry pressing process

OpenAIRE

Caneira I.; Machado-Moreira, B.; Dionísio, A.; Godinho, V.; Neves, O.; Dias, Diamantino; Sáiz-Jiménez, Cesáreo; Miller, A. Z.

2015-01-01

Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variab...

Thermodynamic and Microstructural Mechanisms in the Corrosion of Advanced Ceramic Tc-bearing Waste Forms and Thermophysical Properties

Energy Technology Data Exchange (ETDEWEB)

Hartmann, Thomas [Univ. of Nevada, Las Vegas, NV (United States). Dept. of Mechanical Engineering

2017-09-01

Technetium-99 (Tc, t_1/2 = 2.13x10⁵ years) is a challenge from a nuclear waste perspective and is one of the most abundant, long-lived radioisotopes found in used nuclear fuel (UNF). Within the Hanford Tank Waste Treatment and Immobilization Plant, technetium volatilizes at typical glass melting temperature, is captured in the off-gas treatment system and recycled back into the feed to eventually increase Tc-loadings of the glass. The aim of this NEUP project was to provide an alternative strategy to immobilize fission technetium as durable ceramic waste form and also to avoid the accumulation of volatile technetium within the off gas melter system in the course of vitrifying radioactive effluents in a ceramic melter. During this project our major attention was turned to the fabrication of chemical durable mineral phases where technetium is structurally bond entirely as tetravalent cation. These mineral phases will act as the primary waste form with optimal waste loading and superior resistance against leaching and corrosion. We have been very successful in fabricating phase-pure micro-gram amounts of lanthanide-technetium pyrochlores by dry-chemical synthesis. However, upscaling to a gram-size synthesis route using either dry- or wet-chemical processing was not always successful, but progress can be reported on a variety of aspects. During the course of this 5-year NEUP project (including a 2-year no-cost extension) we have significantly enhanced the existing knowledge on the fabrication and properties of ceramic technetium waste forms.

Forming of superplastic ceramics

Energy Technology Data Exchange (ETDEWEB)

Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

1994-05-01

Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

Application of sol-gel process on the elaboration of SnO2 based ceramics

International Nuclear Information System (INIS)

Prescatan, R.T.; Silva, D.V. da; Hiratsuka, R.S.; Santilli, C.V.; Pulcinelli, S.H.

1990-01-01

The electrical, optical and chemical peculiar properties of SnO 2 confers it-self some potential application. The densification difficulty during sintering of SnO 2 compromises its elaboration by ceramic conventional process. In this work the preparation of SnO 2 ceramics by sol-gel process was investigated. Some parameters envolved on the colloidal stability, sol-gel transition and drying process were analysed. The obtained materials were characterized by rheological, X-ray diffraction, infra-red spectroscopy and pores size distribution measurements. The results show that a considerable densification during sintering at 400 and 600 0 C was obtained. (author) [pt

Immobilization of tetravalent actinides in three phosphate based ceramics: britholites, TPD and monazites/brabantites

International Nuclear Information System (INIS)

Terra, O.; Audubert, F.; Dacheux, N.; Guy, C.; Podor, R.

2004-01-01

Three phosphate based ceramics were studied for the immobilization of tri- and tetravalent actinides: britholites Ca 9 Nd 1-x An x IV (PO 4 ) 5-x (SiO 4 ) 1+x F 2 , monazites/brabantites Ln 1-2x III Ca x An x IV PO 4 and Thorium Phosphate Diphosphate (TPD) Th 4-x An x IV (PO 4 ) 4 P 2 O 7 . For each material, the incorporation of Th, U(IV), or Ce(IV) in the structure was examined. This work was the early beginning of the incorporation of 239 Pu and/or 238 Pu in order to evaluate the effects of α -decay on these three crystallographic structures. The syntheses were carried out using dry chemistry methods, involving mechanical grinding then heating treatment (1100 deg C ≤ θ ≤ 1400 deg C). For britholites, we showed that the incorporation of thorium was complete for weight loading lower than 20 wt.% through the (Nd 3+ , PO 4 3- ) ↔ (Th 4+ , SiO 4 4- ) coupled substitution, leading to the preparation of solid solutions. Due to redox problems, the incorporation of uranium was limited to 5 to 8 wt.% and always led to a two-phase mixture of U-britholite and CaU 2 O 5+y . For solid solutions based on TPD and for brabantites, the syntheses dealing with the incorporation of Th and/or U(IV) were improved by dry chemistry method using three mechanical grinding-calcination cycles. For both solids, homogeneous and single phase samples of the corresponding solid solutions were obtained. Finally, dense pellets of britholites, monazites/brabantites and TAn IV PD solid solutions were prepared in order to study their chemical durability during leaching tests. (authors)

Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

International Nuclear Information System (INIS)

Duarte, Daniel Gomes

2009-01-01

The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

A Novel Process to Prepare Chitosan Macrospheres without Shrinkage and its Application to Immobilize β-Galactosidase

Directory of Open Access Journals (Sweden)

Su-Fang Sun

2009-01-01

Full Text Available A new process for the preparation of chitosan macrospheres, which was simple and practicable, was suggested in this paper and various chitosans with different molecular weight were used as materials to immobilize β-galactosidase and the chitosan macrospheres with the lowest molecular weight (500 000 was selected as enzyme immobilization carrier based on the highest enzyme activity. In order to overcome the shrinkage of chitosan during drying, the wet macrospheres obtained was treated by 30% glycerol solution for 1 h before drying and the results showed that the dried chitosan macrospheres obtained could keep almost the same structure as its wet form, which was very important for chitosan as enzyme carrier in industry. Finally, β-galactosidase from Aspergillus oryzae was immobilized on above dry chitosan macrospheres and a satisfactory result of the immobilized enzyme was obtained in enzyme activity yield, pH stability, thermal stability, operational stability, Michaelis constants Km and the maximum velocity (Vm

The ultrastructure and processing properties of Straumann Bone Ceramic and NanoBone.

Science.gov (United States)

Dietze, S; Bayerlein, T; Proff, P; Hoffmann, A; Gedrange, T

2006-02-01

The ultrastructure, fundamental chemistry, and processing modes of fully synthetic bone grafting materials are relevant to the reconstruction of osseous defects. Rapid progress in the profitable market of biomaterials has led to the development of various bone substitutes. Despite all these efforts, an ideal and full substitute of autologous bone is not yet in sight. With regard to anorganic calcium phosphate ceramics, Straumann Bone Ceramic and NanoBone are compared. These have a similar composition and are osteoconductive, which indispensably requires contact with well-vascularised bone.

Enzyme Immobilization: An Overview on Methods, Support Material, and Applications of Immobilized Enzymes.

Science.gov (United States)

Sirisha, V L; Jain, Ankita; Jain, Amita

Immobilized enzymes can be used in a wide range of processes. In recent years, a variety of new approaches have emerged for the immobilization of enzymes that have greater efficiency and wider usage. During the course of the last two decades, this area has rapidly expanded into a multidisciplinary field. This current study is a comprehensive review of a variety of literature produced on the different enzymes that have been immobilized on various supporting materials. These immobilized enzymes have a wide range of applications. These include applications in the sugar, fish, and wine industries, where they are used for removing organic compounds from waste water. This study also reviews their use in sophisticated biosensors for metabolite control and in situ measurements of environmental pollutants. Immobilized enzymes also find significant application in drug metabolism, biodiesel and antibiotic production, bioremediation, and the food industry. The widespread usage of immobilized enzymes is largely due to the fact that they are cheaper, environment friendly, and much easier to use when compared to equivalent technologies. © 2016 Elsevier Inc. All rights reserved.

Process for producing ceramic nitrides anc carbonitrides and their precursors

Science.gov (United States)

Brown, G.M.; Maya, L.

1987-02-25

A process for preparing ceramic nitrides and carbon nitrides in the form of very pure, fine particulate powder. Appropriate precursors is prepared by reaching a transition metal alkylamide with ammonia to produce a mixture of metal amide and metal imide in the form of an easily pyrolyzable precipitate.

Continuous Fiber Ceramic Composites

Energy Technology Data Exchange (ETDEWEB)

Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

2002-09-01

Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

Effects of process variables on the properties of YBa2Cu3O(7-x) ceramics formed by investment casting

Science.gov (United States)

Hooker, M. W.; Taylor, T. D.; Leigh, H. D.; Wise, S. A.; Buckley, J. D.; Vasquez, P.; Buck, G. M.; Hicks, L. P.

1993-01-01

An investment casting process has been developed to produce net-shape, superconducting ceramics. In this work, a factorial experiment was performed to determine the critical process parameters for producing cast YBa2Cu3O7 ceramics with optimum properties. An analysis of variance procedure indicated that the key variables in casting superconductive ceramics are the particle size distribution and sintering temperature. Additionally, the interactions between the sintering temperature and the other process parameters (e.g., particle size distribution and the use of silver dopants) were also found to influence the density, porosity, and critical current density of the fired ceramics.

Radiation technology for immobilization of bioactive materials

International Nuclear Information System (INIS)

1988-12-01

Within the framework of the Agency's coordinated research programme on ''Application of Radiation Technology in Immobilization of Bioactive Materials'', the third and final research coordination meeting was held at Beijing University, Beijing, People's Republic of China, 15-18 June 1987. The present publication compiles all presentations made at the meeting. Fundamental processes for the immobilization of enzymes, antibodies, cells and drugs were developed and established using gamma radiation, electron beams and plasma discharge. Applications of various biofunctional components, immobilized by radiation techniques in different processes, were studied. A range of backbone polymers has been examined together with various monomers. Coupling procedures have been developed which are relevant to our particular requirements. Enzymes of various types and characteristics have been immobilized with considerable efficiency. The immobilized biocatalysts have been shown to possess significant activity and retention of activity on storage. There appears to be a high degree of specificity associated with the properties of the immobilised biocatalysts, their activity and the ease of their preparation. Novel additives which lower the total radiation dose in grafting have been discovered and their value in immobilization processes assessed. Potential applications include: medical (diagnostic, therapeutic), and industrial processes (fermentation, bioseparation, etc.). Refs, figs and tabs

Optimization of the immobilization process of β-galatosidade by combined entrapment-cross-linking and the kinetics of lactose hydrolysis

Directory of Open Access Journals (Sweden)

F. F. Freitas

2012-03-01

Full Text Available The immobilization of Aspergillus oryzae β-galactosidase was achieved by entrapment in sodium alginate and gelatin and cross-linking with glutaraldehyde. The optimal concentrations of the aforementioned variables in the immobilization process were determined using an orthogonal central composite design with an orthogonal axial value of 1.35313. The concentrations of alginate, gelatin and glutaraldehyde that provided the greatest enzymatic activity were 6.60%, 4.05% and 3.64% (w/v, respectively. The stability of the immobilized enzyme under the optimal conditions was evaluated through daily activity assays. After 25 uses, a 20% decrease in the enzymatic activity was observed, indicating that the immobilization process could be used to produce a stable biocatalyst. This study investigates the influence of lactose and product concentrations on kinetic reaction hydrolysis. The concentration ranges for the studied variables were 10 to 56 g/L for lactose and 0 to 11.5 g/L for glucose and galactose. Only galactose presented a competitive inhibitory effect.

Immobilization of alcohol dehydrogenase on ceramic silicon carbide membranes for enzymatic CH3 OH production

DEFF Research Database (Denmark)

Zeuner, Birgitte; Ma, Nicolaj; Berendt, Kasper

2018-01-01

BACKGROUND Alcohol dehydrogenase (ADH; EC 1.1.1.1) catalyzes oxidation of CH3OH to CHOH during NAD+ reduction to NADH. ADH can also accelerate the reverse reaction, which is studied as part of cascadic enzymatic conversion of CO2 to CH3OH. In the present study, immobilization of ADH onto macropor......BACKGROUND Alcohol dehydrogenase (ADH; EC 1.1.1.1) catalyzes oxidation of CH3OH to CHOH during NAD+ reduction to NADH. ADH can also accelerate the reverse reaction, which is studied as part of cascadic enzymatic conversion of CO2 to CH3OH. In the present study, immobilization of ADH onto......‐of‐concept for the use of NaOH‐treated SiC membranes for covalent enzyme immobilization and biocatalytic efficiency improvement of ADH during multiple reaction cycles. These data have implications for the development of robust extended enzymatic reactions....

Infiltration processing of metal matrix composites using coated ceramic particulates

Science.gov (United States)

Leon-Patino, Carlos Alberto

2001-07-01

A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

Porous ceramic materials for micro filtration processes I: Al2 O3 fabrication and characterization

International Nuclear Information System (INIS)

Salas K, J.; Reyes M, P.E.; Piderit A, G.

1992-01-01

Ceramic filters in separation processes are becoming more important every day. The use of these filters or membranes in the micro and ultrafiltration range, which origin goes back to the nuclear industry for uranium isotopes separation by gaseous diffusion and radioactive waste treatments, significantly improves some industrial processes efficiency. The present work describes the research done in the filters, or ceramic membrane supports fabrication field, the obtained operational results and their relation with the microstructure. (author)

Immobilization of thorium over fibroin by polyacrylonitrile (PAN)

International Nuclear Information System (INIS)

Aslani, M.A.A.; Akyil, S.; Eral, M.

1997-01-01

This report describes a process for immobilization of thorium over fibroin, which was used as a bio-adsorbant, by polyacrylonitrile. The amounts of thorium in aqueous solutions which may be leached in various aqueous ambients were detected by a spectrophotometer. The results show that polyacrylonitrile processes are feasible to immobilize spent fibroins. The leachability of the materials immobilized with polyacrylonitrile can meet the requirements of storage and final disposal. The leachability of thorium ions from immobilized spent fibroin was rather low for 8 months

[Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

Science.gov (United States)

Sentürk, U; Perka, C

2015-04-01

The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

Manufacturing of superconductive silver/ceramic composites

DEFF Research Database (Denmark)

Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

2000-01-01

Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and cop......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...

Processing of non-oxide ceramics from sol-gel methods

Science.gov (United States)

Landingham, Richard; Reibold, Robert A.; Satcher, Joe

2014-12-12

A general procedure applied to a variety of sol-gel precursors and solvent systems for preparing and controlling homogeneous dispersions of very small particles within each other. Fine homogenous dispersions processed at elevated temperatures and controlled atmospheres make a ceramic powder to be consolidated into a component by standard commercial means: sinter, hot press, hot isostatic pressing (HIP), hot/cold extrusion, spark plasma sinter (SPS), etc.

Supportability of a High-Yield-Stress Slurry in a New Stereolithography-Based Ceramic Fabrication Process

Science.gov (United States)

He, Li; Song, Xuan

2018-03-01

In recent years, ceramic fabrication using stereolithography (SLA) has gained in popularity because of its high accuracy and density that can be achieved in the final part of production. One of the key challenges in ceramic SLA is that support structures are required for building overhanging features, whereas removing these support structures without damaging the components is difficult. In this research, a suspension-enclosing projection-stereolithography process is developed to overcome this challenge. This process uses a high-yield-stress ceramic slurry as the feedstock material and exploits the elastic force of the material to support overhanging features without the need for building additional support structures. Ceramic slurries with different solid loadings are studied to identify the rheological properties most suitable for supporting overhanging features. An analytical model of a double doctor-blade module is established to obtain uniform and thin recoating layers from a high-yield-stress slurry. Several test cases highlight the feasibility of using a high-yield-stress slurry to support overhanging features in SLA.

Synthesis and characterization of cerium containing iron phosphate based glass-ceramics

Science.gov (United States)

Deng, Yi; Liao, Qilong; Wang, Fu; Zhu, Hanzhen

2018-02-01

The structure and properties of xCeO2-(100-x)(40Fe2O3-60P2O5), where x = 0, 2, 4, 6 and 8 mol%, glass-ceramics prepared by melting and slow cooling method have been investigated by using X-ray diffraction (XRD), scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA) and the Product Consistency Test (PCT). The results show that the 40Fe2O3-60P2O5 sample is homogeneously amorphous and the sample containing 2 mol% CeO2 has a small amount of FePO4 phase embedded. For the sample containing up to 4 mol% CeO2, monazite CePO4 and a small amount of FePO4 appear. Spectra analysis show that the structure networks of the glass-ceramics mainly consist of orthophosphate, along with pyrophosphate and a small amount of metaphosphate units. Moreover, the leaching rates of Fe and Ce are about 3.5 × 10-5 g m-2 d-1 and 5.0 × 10-5 g m-2 d-1 respectively after immersion in deionized water at 90 °C for 56 days, indicating their good chemical durability. The conclusions imply that the prepared method may be a promising process to immobilize nuclear waste into glass-ceramic matrix.

Ceramic Technology Project

Energy Technology Data Exchange (ETDEWEB)

1992-03-01

The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

International Nuclear Information System (INIS)

Biff, Sergio; Silva, Manoel Ribeiro da

2016-01-01

The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

Glass Ceramic Waste Forms for Combined CS+LN+TM Fission Products Waste Streams

International Nuclear Information System (INIS)

Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna; Sickafus, Kurt E.

2010-01-01

In this study, glass ceramics were explored as an alternative waste form for glass, the current baseline, to be used for immobilizing alkaline/alkaline earth + lanthanide (CS+LN) or CS+LN+transition metal (TM) fission-product waste streams generated by a uranium extraction (UREX+) aqueous separations type process. Results from past work on a glass waste form for the combined CS+LN waste streams showed that as waste loading increased, large fractions of crystalline phases precipitated upon slow cooling.(1) The crystalline phases had no noticeable impact on the waste form performance by the 7-day product consistency test (PCT). These results point towards the development of a glass ceramic waste form for treating CS+LN or CS+LN+TM combined waste streams. Three main benefits for exploring glass ceramics are: (1) Glass ceramics offer increased solubility of troublesome components in crystalline phases as compared to glass, leading to increased waste loading; (2) The crystalline network formed in the glass ceramic results in higher heat tolerance than glass; and (3) These glass ceramics are designed to be processed by the same melter technology as the current baseline glass waste form. It will only require adding controlled canister cooling for crystallization into a glass ceramic waste form. Highly annealed waste form (essentially crack free) with up to 50X lower surface area than a typical High-Level Waste (HLW) glass canister. Lower surface area translates directly into increased durability. This was the first full year of exploring glass ceramics for the Option 1 and 2 combined waste stream options. This work has shown that dramatic increases in waste loading are achievable by designing a glass ceramic waste form as an alternative to glass. Table S1 shows the upper limits for heat, waste loading (based on solubility), and the decay time needed before treatment can occur for glass and glass ceramic waste forms. The improvements are significant for both combined waste

Glass Ceramic Waste Forms for Combined CS+LN+TM Fission Products Waste Streams

Energy Technology Data Exchange (ETDEWEB)

Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna; Sickafus, Kurt E.

2010-09-23

In this study, glass ceramics were explored as an alternative waste form for glass, the current baseline, to be used for immobilizing alkaline/alkaline earth + lanthanide (CS+LN) or CS+LN+transition metal (TM) fission-product waste streams generated by a uranium extraction (UREX+) aqueous separations type process. Results from past work on a glass waste form for the combined CS+LN waste streams showed that as waste loading increased, large fractions of crystalline phases precipitated upon slow cooling.[1] The crystalline phases had no noticeable impact on the waste form performance by the 7-day product consistency test (PCT). These results point towards the development of a glass ceramic waste form for treating CS+LN or CS+LN+TM combined waste streams. Three main benefits for exploring glass ceramics are: (1) Glass ceramics offer increased solubility of troublesome components in crystalline phases as compared to glass, leading to increased waste loading; (2) The crystalline network formed in the glass ceramic results in higher heat tolerance than glass; and (3) These glass ceramics are designed to be processed by the same melter technology as the current baseline glass waste form. It will only require adding controlled canister cooling for crystallization into a glass ceramic waste form. Highly annealed waste form (essentially crack free) with up to 50X lower surface area than a typical High-Level Waste (HLW) glass canister. Lower surface area translates directly into increased durability. This was the first full year of exploring glass ceramics for the Option 1 and 2 combined waste stream options. This work has shown that dramatic increases in waste loading are achievable by designing a glass ceramic waste form as an alternative to glass. Table S1 shows the upper limits for heat, waste loading (based on solubility), and the decay time needed before treatment can occur for glass and glass ceramic waste forms. The improvements are significant for both combined waste

Stabilization of α-amylase by using anionic surfactant during the immobilization process

Science.gov (United States)

El-Batal, A. I.; Atia, K. S.; Eid, M.

2005-10-01

This work describes the entrapment of α-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using γ irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized α-amylase were studied. Covering of α-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized α-amylase was increased below the critical micelle concentration (cmc) (10 mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized α-amylase showed a higher k/K and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of α-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems.

Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

Energy Technology Data Exchange (ETDEWEB)

Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

1994-04-01

The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

Directory of Open Access Journals (Sweden)

Stanisavljević M.

2010-01-01

Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

A new route to the stable capture and final immobilization of radioactive cesium.

Science.gov (United States)

Yang, Jae Hwan; Han, Ahreum; Yoon, Joo Young; Park, Hwan-Seo; Cho, Yung-Zun

2017-10-05

Radioactive Cs released from damaged fuel materials in the event of nuclear accidents must be controlled to prevent the spreading of hazardous Cs into the environment. This study describes a simple and novel process to safely manage Cs gas by capturing it within ceramic filters and converting it into monolithic waste forms. The results of Cs trapping tests showed that CsAlSiO 4 was a reaction product of gas-solid reactions between Cs gas and our ceramic filters. Monolithic waste forms were readily prepared from the Cs-trapping filters by the addition of a glass frit followed by thermal treatment at 1000°C for 3h. Major findings revealed that the Cs-trapping filters could be added up to 50wt% to form durable monoliths. In 30-50wt% of waste fraction, CsAlSiO 4 was completely converted to pollucite (CsAlSi 2 O 6 ), which is a potential phase for radioactive Cs due to its excellent thermal and chemical stability. A static leaching test for 28 d confirmed the excellent chemical resistance of the pollucite structure, with a Cs leaching rate as low as 7.21×10 -5 gm -2 /d. This simple scheme of waste processing promises a new route for radioactive Cs immobilization by synthesizing pollucite-based monoliths. Copyright © 2017 Elsevier B.V. All rights reserved.

Process of producing a ceramic matrix composite article and article formed thereby

Science.gov (United States)

Corman, Gregory Scot [Ballston Lake, NY; McGuigan, Henry Charles [Duanesburg, NY; Brun, Milivoj Konstantin [Ballston Lake, NY

2011-10-25

A CMC article and process for producing the article to have a layer on its surface that protects a reinforcement material within the article from damage. The method entails providing a body containing a ceramic reinforcement material in a matrix material that contains a precursor of a ceramic matrix material. A fraction of the reinforcement material is present and possibly exposed at a surface of the body. The body surface is then provided with a surface layer formed of a slurry containing a particulate material but lacking the reinforcement material of the body. The body and surface layer are heated to form the article by converting the precursor within the body to form the ceramic matrix material in which the reinforcement material is contained, and by converting the surface layer to form the protective layer that covers any fraction of the reinforcement material exposed at the body surface.

A direct, single-step plasma arc-vitreous ceramic process for stabilizing spent nuclear fuels, sludges, and associated wastes

International Nuclear Information System (INIS)

Feng, X.; Einziger, R.E.; Eschenbach, R.C.

1997-01-01

A single-step plasma arc-vitreous ceramic (PAVC) process is described for converting spent nuclear fuel (SNF), SNF sludges, and associated wastes into a vitreous ceramic waste form. This proposed technology is built on extensive experience of nuclear waste form development and nuclear waste treatment using the commercially available plasma arc centrifugal (PAC) system. SNF elements will be loaded directly into a PAC furnace with minimum additives and converted into vitreous ceramics with up to 90 wt% waste loading. The vitreous ceramic waste form should meet the functional requirements for borosilicate glasses for permanent disposal in a geologic repository and for interim storage. Criticality safety would be ensured through the use of batch modes, and controlling the amount of fuel processed in one batch. The minimum requirements on SNF characterization and pretreatment, the one-step process, and minimum secondary waste generation may reduce treatment duration, radiation exposure, and treatment cost

Ceramic/polymer nanocomposites with tunable drug delivery capability at specific disease sites.

Science.gov (United States)

Liu, Huinan; Webster, Thomas J

2010-06-01

Pharmaceutical agents are often used to stimulate new bone formation for the treatment of bone injuries or diseases (such as osteoporosis). However, there are several problems associated with current orthopedic drug delivery methods. First, conventional systemic administration of pharmaceutical agents may not effectively reach targeted sites and, thus, they can cause nonspecific bone formation in areas not affected by injury or disease. Second, even if intentionally delivered or implanted locally to the damaged bone tissue, these agents tend to rapidly diffuse into adjacent tissues due to weak physical bonding to their drug carriers, which limits their potential to promote prolonged bone formation in targeted areas of bone disease. Therefore, in this study, biodegradable ceramic/polymer nanocomposites were explored as novel drug carriers for orthopedic applications to prolong local drug release and, thus, improve drug effectiveness at bone disease sites. Specifically, a bone morphogenetic protein (BMP-7) derived peptide (DIF-7c) was used as a model drug in this study and was first loaded onto nanocrystalline hydroxyapatite (nano-HA) by either covalent chemical attachment or physical adsorption. These drug-carrying nano-HA particles were then dispersed into a degradable polymer (poly-lactide-co-glycolide or PLGA) matrix to create an implantable system capable of long-term drug release. The aminophase silane covalent chemical immobilization process was utilized in this study. These nanocomposite-based drug delivery systems were then characterized for drug loading efficiency and in vitro drug release. Results demonstrated that DIF-7c was successfully immobilized onto nano-HA placed in PLGA. Moreover, a greater prolonged two-phase release profile (of more than 3 months) was achieved when using aminophase silane chemical immobilization to nano-HA particles. Since previous studies have demonstrated greater in vivo bone growth on nano- compared with micron-HA particles

Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

International Nuclear Information System (INIS)

Yi, Wei; Hu, Xiaozhi; Ichim, Paul; Sun, Xudong

2012-01-01

Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic–matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic–matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

Stabilization of {alpha}-amylase by using anionic surfactant during the immobilization process

Energy Technology Data Exchange (ETDEWEB)

El-Batal, A.I. [National Center for Radiation Research and Technology, P.O. Box 29, Nasr City, Cairo (Egypt); Atia, K.S. [Nuclear Research Center, Radioisotopes Applications Division, Abo-Zable, P.O. Box 13759, Cairo (Egypt)]. E-mail: ks_atia@yahoo.com; Eid, M. [National Center for Radiation Research and Technology, P.O. Box 29, Nasr City, Cairo (Egypt)

2005-10-01

This work describes the entrapment of {alpha}-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using {gamma} irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized {alpha}-amylase were studied. Covering of {alpha}-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized {alpha}-amylase was increased below the critical micelle concentration (cmc) (10mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized {alpha}-amylase showed a higher k{sub cat}/K{sub m} and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of {alpha}-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems.

Stabilization of α-amylase by using anionic surfactant during the immobilization process

International Nuclear Information System (INIS)

El-Batal, A.I.; Atia, K.S.; Eid, M.

2005-01-01

This work describes the entrapment of α-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using γ irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized α-amylase were studied. Covering of α-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized α-amylase was increased below the critical micelle concentration (cmc) (10mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized α-amylase showed a higher k cat /K m and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of α-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems

Rough order of magnitude cost estimate for immobilization of 50 MT of plutonium using existing facilities at Hanford: alternative 11B

International Nuclear Information System (INIS)

DiSabatino, A.

1998-01-01

The purpose of this Cost Estimate Report is to identify preliminary capital and operating costs for a facility to immobilize 50 metric tons (nominal) of plutonium as a ceramic in an existing facility at Hanford, the Fuels and Materials Examination Facility (FMEF)

Effects of Surface Treatment Processes of SiC Ceramic on Interfacial Bonding Property of SiC-AFRP

Directory of Open Access Journals (Sweden)

WEI Ru-bin

2016-12-01

Full Text Available To improve the interfacial bonding properties of SiC-aramid fiber reinforced polymer matrix composites (SiC-AFRP, the influences of etching process of SiC ceramic, coupling treatment process, and the adhesives types on the interfacial peel strength of SiC-AFRP were studied. The results show that the surface etching process and coupling treatment process of silicon carbide ceramic can effectively enhance interfacial bonding property of the SiC-AFRP. After soaked the ceramic in K3Fe(CN6 and KOH mixed etching solution for 2 hours, and coupled with vinyl triethoxy silane coupling agent, the interfacial peel strength of the SiC-AFRP significantly increases from 0.45kN/m to 2.20kN/m. EVA hot melt film with mass fraction of 15%VA is ideal for interface adhesive.

Addition of an expansive clay facies of Corumbatai formation from Porto Ferreira city to ceramic mass used in ceramic pole Santa Gertrudes for dry process

International Nuclear Information System (INIS)

Souza, Paulo Eduardo de Campos e; Christofoletti, Sergio Ricardo

2011-01-01

In the search for diversification of ceramic products by the dry-process, in this work was added in the composition of a ceramic mass of Santa Gertrudes Ceramic Pole-PCSG, an expansive clay of Corumbatai Formation found in Porto Ferreira city. The ceramics characterization was carried out in Porto Ferreira Ceramic Industry following the standards (ABNT, 1997). The samples were first pressed resulting in specimens of dimension 10x3 cm which were burned in a laboratory furnace at a temperature of 1160 ° C. The tests were conducted of the flexion strength (raw, dry and burning), water absorption, bulk density, firing shrinkage in individual samples and the composition of 30% of sample Porto Ferreira (APF) plus 70% sample of Santa Gertrudes (ASG). The results showed that the ceramic samples showed good results from individual MRF and AA: 633.76 Kgf/cm 2 and 0.37% for a sample of Santa Gertrudes (ASG) and 437.32 and 3.06% for the sample of Porto Ferreira (APF). The result of the composition showed an increase in values or MRF= 722.20 Kgf/cm 2 and increased values of AA to 0.75%. The expansive clay type 'montmorillonite' clays found in the sample Porto Ferreira (APF) have contributed in improving the packaging and therefore the improvement of the ceramic properties. (author)

On-line database of voltammetric data of immobilized particles for identifying pigments and minerals in archaeometry, conservation and restoration (ELCHER database)

Energy Technology Data Exchange (ETDEWEB)

Doménech-Carbó, Antonio, E-mail: antonio.domenech@uv.es [Departament de Química Analítica, Universitat de València, Dr. Moliner, 50, 46100, Burjassot, València (Spain); Doménech-Carbó, María Teresa, E-mail: tdomenec@crbc.upv.es [Institut de Restauració del Patrimoni, Universitat Politècnica de València, Camí de Vera 14, 46022, València (Spain); Valle-Algarra, Francisco Manuel; Gimeno-Adelantado, José Vicente [Departament de Química Analítica, Universitat de València, Dr. Moliner, 50, 46100, Burjassot, València (Spain); Osete-Cortina, Laura [Institut de Restauració del Patrimoni, Universitat Politècnica de València, Camí de Vera 14, 46022, València (Spain); Bosch-Reig, Francisco [Departament de Química Analítica, Universitat de València, Dr. Moliner, 50, 46100, Burjassot, València (Spain)

2016-07-13

A web-based database of voltammograms is presented for characterizing artists' pigments and corrosion products of ceramic, stone and metal objects by means of the voltammetry of immobilized particles methodology. Description of the website and the database is provided. Voltammograms are, in most cases, accompanied by scanning electron microphotographs, X-ray spectra, infrared spectra acquired in attenuated total reflectance Fourier transform infrared spectroscopy mode (ATR-FTIR) and diffuse reflectance spectra in the UV–Vis-region. For illustrating the usefulness of the database two case studies involving identification of pigments and a case study describing deterioration of an archaeological metallic object are presented. - Highlights: • A web-based database of voltammograms is presented. • The voltammetry of immobilized particles is used. • Artist's pigments and corrosion products of ceramic, stone and metal objects are included. • Examples of application on works of art are discussed.

On-line database of voltammetric data of immobilized particles for identifying pigments and minerals in archaeometry, conservation and restoration (ELCHER database)

International Nuclear Information System (INIS)

Doménech-Carbó, Antonio; Doménech-Carbó, María Teresa; Valle-Algarra, Francisco Manuel; Gimeno-Adelantado, José Vicente; Osete-Cortina, Laura; Bosch-Reig, Francisco

2016-01-01

A web-based database of voltammograms is presented for characterizing artists' pigments and corrosion products of ceramic, stone and metal objects by means of the voltammetry of immobilized particles methodology. Description of the website and the database is provided. Voltammograms are, in most cases, accompanied by scanning electron microphotographs, X-ray spectra, infrared spectra acquired in attenuated total reflectance Fourier transform infrared spectroscopy mode (ATR-FTIR) and diffuse reflectance spectra in the UV–Vis-region. For illustrating the usefulness of the database two case studies involving identification of pigments and a case study describing deterioration of an archaeological metallic object are presented. - Highlights: • A web-based database of voltammograms is presented. • The voltammetry of immobilized particles is used. • Artist's pigments and corrosion products of ceramic, stone and metal objects are included. • Examples of application on works of art are discussed.

INFLUENCE OF QUARTZ CERAMICS SINGLE-STAGE PROCESSING BY GEL-FORMING WATER SOLUTIONS ON ITS STRENGTH

Directory of Open Access Journals (Sweden)

S. K. Evstropiev

2014-09-01

Full Text Available The main research results of the influence of quartz ceramics processing by silicon- and aluminum-containing gel- forming water solutions on its durability and porosity are given. Aqueous-alcoholic solutions based on tetraethoxysilane (TEOS, Si(C2H5O4 with additives of aluminum nitrate are proposed for impregnation of porous quartz ceramics samples. Ceramic samples are being impregnated with solutions at the room temperature for 12 minutes. After impregnation they are being exposed to drying at the room temperature for 24 hours and heat treatment in the electric muffle furnace. The made experiments show that impregnation of quartz ceramics porous samples by gel-forming solutions leads to durability growth of not burned samples by 6-7 times even without additional heat treatment. High-temperature heat treatment of previously impregnated ceramic samples leads to decomposition of aluminum nitrate and removal of fossils, and also to hardening of the formed additional bonds between material particles. It considerably improves strength characteristics of quartz ceramics as well. Thus, the possibility of considerable hardening of porous quartz ceramics and stability growth of its strength properties by preliminary impregnation of silicon- and aluminum-bearing gel-forming solutions even without additional heat treatment is experimentally shown. It is revealed that impregnation of porous quartz ceramic samples by these solutions leads only to insignificant reduction of porosity of samples. Subsequent heat treatment of the impregnated porous ceramic samples at the temperatures, equal to 900-1200oC, results in additional significant increase in their mechanical durability.

Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

Science.gov (United States)

Cox, Sarah B.

2014-01-01

The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

Rough order of magnitude cost estimate for immobilization of 50MT of plutonium using new facilities at the Savannah River site: alternative 12A

International Nuclear Information System (INIS)

DiSabatino, A.

1998-01-01

The purpose of this Cost Estimate Report is to identify preliminary capital and operating costs for a facility to immobilize 50 metric tons of plutonium using ceramic in a new facility at Savannah River Site (SRS)

Managing the process for storage and disposal of immobilized high- and low-level tank waste at the Hanford Site

International Nuclear Information System (INIS)

Murkowski, R.J.

1998-01-01

Lockheed Martin Hanford Corporation (LMHC) is one of six subcontractors under Fluor Daniel Hanford, Inc., the Management and Integration contractor for the Project Hanford Management Contract working for the US Department of Energy. One of LMHC's responsibilities is to prepare storage and disposal facilities to receive immobilized high and low-level tank waste by June of 2002. The immobilized materials are to be produced by one or more vendors working under a privatization contract. The immobilized low-activity waste is to be permanently disposed of at the Hanford Site while the immobilized high-level waste is to be stored at the Hanford Site while awaiting shipment to the offsite repository. Figure 1 is an overview of the entire cleanup mission with the disposal portion of the mission. Figure 2 is a representation of major activities required to complete the storage and disposal mission. The challenge for the LNIHC team is to understand and plan for accepting materials that are described in the Request for Proposal. Private companies will submit bids based on the Request for Proposal and other Department of Energy requirements. LMHC, however, must maintain sufficient flexibility to accept modifications that may occur during the privatization bid/award process that is expected to be completed by May 1998. Fundamental to this planning is to minimize the risks of stand-by costs if storage and disposal facilities are not available to receive the immobilized waste. LMHC has followed a rigorous process for the identification of the functions and requirements of the storage/disposal facilities. A set of alternatives to meet these functions and requirements were identified and evaluated. The alternatives selected were (1) to modify four vaults for disposal of immobilized low-activity waste, and (2) to retrofit a portion of the Canister Storage Building for storage of immobilized high-level waste

Immobilization routes - they're not standing still

Energy Technology Data Exchange (ETDEWEB)

Basta, N

1982-04-19

A review of the current stage of research into enzyme immobilization and the application of this technology in food processing and biomass-energy conversion is presented. The major success of the technology at present is the production of high-fructose corn syrup in the U.S. A commercial-scale plant to make sweeteners from cheese whey using immobilized lactase has come onstream in the U.K. Of two other processes reported, one uses immobilized bacteria to treat waste-water and produces pipeline-quality methane, the other holds promise for cutting the cost of corn-to-ethanol processing and enhancing the performance of cellulose-to-ethanol routes.

Werkstoffwoche 98. Vol. 7. Symposium 9: Ceramics. Symposium 14: Simulation of ceramics

International Nuclear Information System (INIS)

Heinrich, J.; Ziegler, G.; Hermel, W.; Riedel, H.

1999-01-01

The leading subject of this proceedings volume is ceramic materials, with papers on the following subject clusters: Processing (infiltration, sintering, forming) - Physics and chemistry of ceramics (functional ceramics, SiC, ceramic precursors, microstructural properties) - Novel concepts (composites, damage induced by oxidation and mechanical stress, performance until damage under mechanical and thermal stress, layers, nanocomposites). 28 of the conference papers have been prepared for individual retrieval from the ENERGY database. (orig./CB) [de

Effects of aqueous environment on long-term durability of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.

1996-01-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically-bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. Magnesium phosphate ceramic has been developed to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

Synthesis and characterization of brannerite wasteforms for the immobilization of mixed oxide fuel residues

Energy Technology Data Exchange (ETDEWEB)

Bailey, D.J.; Stennett, M.C.; Hyatt, N.C. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, University of Sheffield, Sheffield, S1 3JD (United Kingdom)

2016-07-01

A possible method for the reduction of civil Pu stockpiles is the reuse of Pu in mixed oxide fuel (MOX). During MOX fuel production, residues unsuitable for further recycle will be produced. Due to their high actinide content MOX residues require immobilization within a robust host matrix. Although it is possible to immobilize actinides in vitreous wasteforms; ceramic phases, such as brannerite (UTi{sub 2}O{sub 6}), are attractive due to their high waste loading capacity and relative insolubility. A range of uranium brannerite, formulated Gd{sub x}U{sub 1-x}Ti{sub 2}O{sub 6}, were prepared using a mixed oxide route. Charge compensation of divalent and trivalent cations was expected to occur via the oxidation of U{sup 4+} to higher valence states (U{sup 5+} or U{sup 6+}). Gd{sup 3+} was added to act as a neutron absorber in the final Pu bearing wasteform. X-ray powder diffraction of synthesised specimens found that phase distribution was strongly affected by processing atmosphere (air or Ar). In all cases prototypical brannerite was formed accompanied by different secondary phases dependent on processing atmosphere. Microstructural analysis (SEM) of the sintered samples confirmed the results of the X-ray powder diffraction. The preliminary results presented here indicate that brannerite is a promising host matrix for mixed oxide fuel residues. (authors)

Strategy for Qualification of the Plutonium Immobilized Form

International Nuclear Information System (INIS)

Marra, J.C.; Marra, S.L.; Bibler, N.E.; Strachan, D.M.; Shaw, H.F.

1998-01-01

In order to dispose of a radioactive waste form in a federal high- level waste repository, a waste form qualification strategy and program must be developed. The waste form qualification program must include the acceptance specifications for the product, show how compliance with these specifications will be met, and then demonstrate compliance. An important element of this program is developing a measure to demonstrate product consistency. For the can- in-canister option, waste form qualification is needed not only for the Pu immobilized form but also for the high-level waste glass canister containing the Pu waste form. The latter will require close interaction and coordination with the U.S. Department of Energy - Office of Environmental Management (DOE-EM) who, through their contractor at the Savannah River Site (SRS), is the producer of the high-level waste form at the Defense Waste Processing Facility (DWPF). In this paper a waste form qualification strategy for the plutonium ceramic form is described that utilizes, as much as possible, the qualification strategy successfully used for vitrified high-level waste

DOE materials program supporting immobilization of radioactive wastes

International Nuclear Information System (INIS)

Oertel, G.K.; Scheib, W.S. Jr.

1979-01-01

A summary is presented of the DOE program for developing waste-form criteria, immobilization processes, and generation and evaluation of performance characterization data. Interrelationships are discussed among repository design, materials requirements, immobilization process definition, quality assurance, and risk analysis as part of the National Environmental Policy Act and regulatory processes

Oxide ceramics

International Nuclear Information System (INIS)

Ryshkewitch, E.; Richerson, D.W.

1985-01-01

The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

Investigations on the performance of ultrasonic drilling process with special reference to precision machining of advanced ceramics

International Nuclear Information System (INIS)

Adithan, M.; Laroiya, S.C.

1997-01-01

Advanced ceramics are assuming an important role in modern industrial technology. The applications and advantages of using advanced ceramics are many. There are several reasons why we should go in for machining of advanced ceramics after their compacting and sintering. These are discussed in this paper. However, precision machining of advanced ceramics must be economical. Critical technological issues to be addressed in cost effective machining of ceramics include design of machine tools, tooling arrangements, improved yield and precision, relationship of part dimensions and finish specifications to functional performance, and on-line inspection. Considering the above ultrasonic drilling is an important process used for the precision machining of advanced ceramics. Extensive studies on tool wear occurring in the ultrasonic machining of advanced ceramics have been carried out. In addition, production accuracy of holes drilled, surface finish obtained and surface integrity aspects in the machining of advanced ceramics have also been investigated. Some specific findings with reference to surface integrity are: a) there were no cracks or micro-cracks developed during or after ultrasonic machining of advanced ceramics, b) while machining Hexoloy alpha silicon carbide a recast layer is formed as a result of ultrasonic machining. This is attributed to the viscous heating resulting from high energy impacts during ultrasonic machining. While machining all other types of ceramics no such formation of recast layer was observed, and , c) there is no change in the microstructure of the advanced ceramics as a result of ultrasonic machining

Producing ceramic laminate composites by EPD

International Nuclear Information System (INIS)

Nicholson, P.S.; Sarkar, P.; Datta, S.

1996-01-01

The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

Fabrication and Characterization of Porous MgAl₂O₄ Ceramics via a Novel Aqueous Gel-Casting Process.

Science.gov (United States)

Yuan, Lei; Liu, Zongquan; Liu, Zhenli; He, Xiao; Ma, Beiyue; Zhu, Qiang; Yu, Jingkun

2017-11-30

A novel and aqueous gel-casting process has been successfully developed to fabricate porous MgAl₂O₄ ceramics by using hydratable alumina and MgO powders as raw materials and deionized water as hydration agent. The effects of different amounts of deionized water on the hydration properties, apparent porosity, bulk density, microstructure, pore size distribution and compressive strength of the samples were investigated. The results indicated that the porosity and the microstructure of porous MgAl₂O₄ ceramics were governed by the amounts of deionized water added. The porous structure was formed by the liberation of physisorbed water and the decomposition of hydration products such as bayerite, brucite and boehmite. After determining the addition amounts of deionized water, the fabricated porous MgAl₂O₄ ceramics had a high apparent porosity (52.5-65.8%), a small average pore size structure (around 1-3 μm) and a relatively high compressive strength (12-28 MPa). The novel aqueous gel-casting process with easy access is expected to be a promising candidate for the preparation of Al₂O₃-based porous ceramics.

Study on Microstructures and Mechanical Properties of Foam Titanium Carbide Ceramics Fabricated by Reaction Sintering Process

Science.gov (United States)

Ma, Yana; Bao, Chonggao; Chen, Jie; Song, Suocheng; Han, Longhao

2018-05-01

Foam titanium carbide (TiC) ceramics with a three-dimensional network structure were fabricated by the reaction sintering process, in which polyurethane foam was taken as the template, and TiO2 and phenolic resin were used as the reactants. Phase, microstructures and fracture morphologies of foam TiC ceramics were characterized by x-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that when the mass ratios of phenolic resin and TiO2 (F/T) are (0.8-1.2): 1, foam TiC ceramics with pure TiC phase can be formed. As the F/T ratios increase, crystal lattice parameters of fabricated foam TiC ceramics become bigger. When the value of F/T decreases from 1.2 to 0.8, grain size of TiC grows larger and microstructures get denser; meanwhile, the compressive strength increases from 0.10 to 1.05 MPa. Additionally, either raising the sintering temperatures or extending holding time can facilitate the completion of the reaction process and increase the compressive strength.

Using mathematical modelling of the changes in the characteristics of the bodies during SHS-process for porous ceramic filters manufacture

Directory of Open Access Journals (Sweden)

Юлія Славоміровна Повстяна

2016-11-01

Full Text Available Porous ceramic materials possess great lifetime, high mechanical strength, are resistant to household effects and easy to use. The binder volume fraction and normalized pressure as a function of the temperature in the SHS process in the ceramic body have been studied in this work. Basing on theoretical calculations the temperature range of the binder burnout has been determined. The theoretical results can be used to predict and obtain porous ceramic filters with predetermined characteristics. The theoretical calculations were used in the manufacture of experimental samples of porous ceramic bodies obtained on the basis of 18H2N4MA steel scale and the saponite. Pressing in a hydraulic press was used to manufacture ceramic pieces. Unilateral press mould made of stainless steel was used to form the samples. Pressing was carried out in the pressure range of 10-25 MPa. The resulting pieces were formed in cylinders of 30mm in diameter and 40 mm height. Sintering of the samples was conducted in the modernized reactor for the SHS process. Mathematical justification of SHS process made it possible to avoid the formation of cracks in the ceramic bodies and crumble areas

Guidelines for the scale-up of an aqueous ceramic process: a case study of statistical process control

OpenAIRE

Mortara, L.; Alcock, Jeffrey R.

2011-01-01

Process-scale up is the change from a feasibility study in a laboratory to a full-scale prototype production process. It is an important issue for the ceramics industry, but has been the subject of relatively little systematic research. This paper will show how certain manufacturing concepts used in a number of industries - can be applied to the scale up of a feasibility study level, aqueous tape casting process. In particular, it examines the elements of process standardisa...

The Influence of Tool Composite's Structure During Process of Diamond Grinding of Ceramic Materials

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Gawlik Józef

2014-12-01

Full Text Available This paper presents the results of the tests performed during the grinding process of the ceramic materials: – polycrystalline ceramics (Zirconium ZrO2 and mono-crystalline ceramics (sapphire α-Al2O3 by the diamond tools. Studies have shown that the concentration (thickening of the tool composite changes the tool's pore structure when using suitable wetted adamantine additives. Such modified composite has positive impact on tribological properties of the subsurface layer of the machined components. This is manifested by the reduction of the surface roughness and reduction of the vibration amplitude of the coefficient of friction. The possibilities of the positive effects when using wetted additives on the tool's composite during the pressing (briquetting stage confirm the study results.

Tribology of ceramics: Report of the Committee on Tribology of Ceramics

Science.gov (United States)

1988-01-01

The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

Crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics for immobilization of simulated sulfate bearing high-level liquid waste

Science.gov (United States)

Wu, Lang; Xiao, Jizong; Wang, Xin; Teng, Yuancheng; Li, Yuxiang; Liao, Qilong

2018-01-01

The crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics with different content (0-30 wt %) of simulated sulfate bearing high-level liquid waste (HLLW) were evaluated. The sulfate phase segregation in vitrification process was also investigated. The results show that the glass-ceramics with 0-20 wt% of HLLW possess mainly zirconolite phase along with a small amount baddeleyite phase. The amount of perovskite crystals increases while the amount of zirconolite crystals decreases when the HLLW content increases from 20 to 30 wt%. For the samples with 20-30 wt% HLLW, yellow phase was observed during the vitrification process and it disappeared after melting at 1150 °C for 2 h. The viscosity of the sample with 16 wt% HLLW (HLLW-16) is about 27 dPa·s at 1150 °C. The addition of a certain amount (≤20 wt %) of HLLW has no significant change on the aqueous stability of glass-ceramic waste forms. After 28 days, the 90 °C PCT-type normalized leaching rates of Na, B, Si, and La of the sample HLLW-16 are 7.23 × 10-3, 1.57 × 10-3, 8.06 × 10-4, and 1.23 × 10-4 g·m-2·d-1, respectively.

Luminescence and scintillation enhancement of Y2O3:Tm transparent ceramic through post-fabrication thermal processing

International Nuclear Information System (INIS)

Chapman, M.G.; Marchewka, M.R.; Roberts, S.A.; Schmitt, J.M.; McMillen, C.; Kucera, C.J.; DeVol, T.A.; Ballato, J.; Jacobsohn, L.G.

2015-01-01

The effects of post-fabrication thermal processing in O 2 flux on the luminescence and scintillation of a Y 2 O 3 :Tm transparent ceramic were investigated. The results showed that the strategy of post-fabrication processing can be beneficial to the performance of the ceramics, depending on the cumulative processing time. After the first hour of processing, about 40% enhancement in the luminescence output together with about 20% enhancement in the scintillation light yield were obtained. The enhancements were tentatively assigned to the incorporation of oxygen into vacancy sites. Longer cumulative processing times lead to the incorporation of oxygen as interstitials that is detrimental to scintillation light yield but not to luminescence output. This work also revealed that thermoluminescence measurements are a useful tool to predict scintillation light yield of Y 2 O 3 :Tm. - Highlights: • Scintillation and PL enhancement of transparent ceramics through thermal processing. • First thermoluminescence measurements of Y 2 O 3 :Tm above room temperature. • Observation of correlation between TL and scintillation light yield results

Glass-Ceramic Waste Forms for Uranium and Plutonium Residues Wastes - 13164

International Nuclear Information System (INIS)

Stewart, Martin W.A.; Moricca, Sam A.; Zhang, Yingjie; Day, R. Arthur; Begg, Bruce D.; Scales, Charlie R.; Maddrell, Ewan R.; Hobbs, Jeff

2013-01-01

A program of work has been undertaken to treat plutonium-residues wastes at Sellafield. These have arisen from past fuel development work and are highly variable in both physical and chemical composition. The principal radiological elements present are U and Pu, with small amounts of Th. The waste packages contain Pu in amounts that are too low to be economically recycled as fuel and too high to be disposed of as lower level Pu contaminated material. NNL and ANSTO have developed full-ceramic and glass-ceramic waste forms in which hot-isostatic pressing is used as the consolidation step to safely immobilize the waste into a form suitable for long-term disposition. We discuss development work on the glass-ceramic developed for impure waste streams, in particular the effect of variations in the waste feed chemistry glass-ceramic. The waste chemistry was categorized into actinides, impurity cations, glass formers and anions. Variations of the relative amounts of these on the properties and chemistry of the waste form were investigated and the waste form was found to be largely unaffected by these changes. This work mainly discusses the initial trials with Th and U. Later trials with larger variations and work with Pu-doped samples further confirmed the flexibility of the glass-ceramic. (authors)

Characterization of ceramics used in mass ceramic industry Goianinha/RN

International Nuclear Information System (INIS)

Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M.; Dutra, R.P.S.

2011-01-01

The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

Formation and corrosion of a 410 SS/ceramic composite

Science.gov (United States)

Chen, X.; Ebert, W. L.; Indacochea, J. E.

2016-11-01

This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

Dense high temperature ceramic oxide superconductors

Science.gov (United States)

Landingham, Richard L.

1993-01-01

Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

Rough order of magnitude cost estimate for immobilization of 50 MT of plutonium using existing facilities at the Savannah River site: alternative 12B

International Nuclear Information System (INIS)

DiSabatino, A.

1998-01-01

The purpose of this Cost Estimate Report is to identify preliminary capital and operating costs for a facility to immobilize 50 metric tons of plutonium using ceramic in an existing facility (221-F) at an Savannah River Site (SRS)

Generation of amorphous ceramic capacitor coatings on titanium using a continuous sol-gel process

International Nuclear Information System (INIS)

Dixon, B.G.; Walsh, M.A. III; Phillips, P.G.; Morris, R.S.

1995-01-01

Thin amorphous films of ceramic capacitor materials were successfully deposited using sol-gel chemistry onto titanium wire using a continuous, computer controlled process. By repeatedly depositing and calcining very thin layers of material, smooth and even coats can be produced. Surface analyses revealed the layered nature of these thin coats, as well as the amorphous nature of the ceramic. The electrical properties of the better coatings, all composed of niobium, bismuth, zinc oxides, were then evaluated. copyright 1995 Materials Research Society

Non destructive evaluation of ceramics

International Nuclear Information System (INIS)

Green, R.E. Jr

1992-01-01

While monolithic and composite ceramics have been successfully manufactured, inconsistencies in processing and the unpredictable nature of their failure have limited their use as engineering materials. The optimization of the processing and properties of ceramics and the structures, devices and systems made from them demand the innovative application of modern nondestructive materials characterization techniques to monitor and control as many stages of the production process as possible. This paper will describe the state-of-the-art of nondestructive evaluation techniques for characterization of monolithic ceramics and ceramic composites. Among the techniques to be discussed are laser ultrasonics, acoustic microscopy, thermography, microfocus and x-ray tomography, and micro-photoelasticity. Application of these and other nondestructive evaluation techniques for more effective and efficient real-time process control will result in improved product quality and reliability. 27 refs

Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

Science.gov (United States)

Levine, Stanley R. (Editor)

1992-01-01

The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

Raw materials for advanced ceramics: rare earths separation processes

International Nuclear Information System (INIS)

Ricci, D.R.; Nobre, J.S.M.; Paschoal, J.O.A.

1990-01-01

The importance of obtaining purified rare earths oxidesis related, mainly to the increasing use of these compounds as raw materials for advanced ceramics. Processes of rare earths separation and purification are almost always based on the solvent extraction, fractional precipitation and ion exchange chromatography techniques, whose association depends on the initial concentrate and on the desired purity. This paper describes some steps of fractionation of didymium carbonate by using the solvent extraction and fractional precipitation techniques. The experimental conditions presented here have enable the production of lantanium, neodimium - praseodimium, samarium - gadolinium and ytrium concentrates, which constitute the intermediate fractions of the overall process to obtain high purity rare earths. (author) [pt

Analysis of grinding of superalloys and ceramics for off-line process optimization

Science.gov (United States)

Sathyanarayanan, G.

The present study has compared the performances of resinoid, vitrified, and electroplated CBN wheels in creep feed grinding of M42 and D2 tool steels. Responses such as a specific energy, normal and tangential forces, and surface roughness were used as measures of performance. It was found that creep feed grinding with resinoid, vitrified, and electroplated CBN wheels has its own advantages, but no single wheel could provide good finish, lower specific energy, and high material removal rates simultaneously. To optimize the CBN grinding with different bonded wheels, a Multiple Criteria Decision Making (MCDM) methodology was used. Creep feed grinding of superalloys, Ti-6Al-4V and Inconel 718, has been modeled by utilizing neural networks to optimize the grinding process. A parallel effort was directed at creep feed grinding of alumina ceramics with diamond wheels to investigate the influence of process variables on responses based on experimental results and statistical analysis. The conflicting influence of variables was observed. This led to the formulation of ceramic grinding process as a multi-objective nonlinear mixed integer problem.

Fabrication of protein microarrays for alpha fetoprotein detection by using a rapid photo-immobilization process

Directory of Open Access Journals (Sweden)

Sirasa Yodmongkol

2016-03-01

Full Text Available In this study, protein microarrays based on sandwich immunoassays are generated to quantify the amount of alpha fetoprotein (AFP in blood serum. For chip generation a mixture of capture antibody and a photoactive copolymer consisting of N,N-dimethylacrylamide (DMAA, methacryloyloxy benzophenone (MaBP, and Na-4-styrenesulfonate (SSNa was spotted onto unmodified polymethyl methacrylate (PMMA substrates. Subsequently to printing of the microarray, the polymer and protein were photochemically cross-linked and the forming, biofunctionalized hydrogels simultaneously bound to the chip surface by short UV- irradiation. The obtained biochip was incubated with AFP antigen, followed by biotinylated AFP antibody and streptavidin-Cy5 and the fluorescence signal read-out. The developed microarray biochip covers the range of AFP in serum samples such as maternal serum in the range of 5 and 100 ng/ml. The chip production process is based on a fast and simple immobilization process, which can be applied to conventional plastic surfaces. Therefore, this protein microarray production process is a promising method to fabricate biochips for AFP screening processes. Keywords: Photo-immobilization, Protein microarray, Alpha fetoprotein, Hydrogel, 3D surface, Down syndrome

Immobilization: A Revolution in Traditional Brewing

Science.gov (United States)

Virkajärvi, Ilkka; Linko, Matti

In nature many micro-organisms tend to bind to solid surfaces. This tendency has long been utilized in a number of processes, for example in producing vinegar and acetic acid in bioreactors filled with wood shavings. Acetobacteria are attached to the surface of these shavings. In modern technical language: they are immobilized. Also yeast cells can be immobilized. In the brewing industry this has been the basis for maintaining efficient, continuous fermentation in bioreactors with very high yeast concentrations. The most dramatic change in brewing over recent years has been the replacement of traditional lagering of several weeks by a continuous process in which the residence time is only about 2h. Continuous primary fermentation is used on a commercial scale in New Zealand. In this process, instead of a carrier, yeast is retained in reactors by returning it partly after separation. In many pilot scale experiments the primary fermentation is shortened from about 1week to 1-2days using immobilized yeast reactors. When using certain genetically modified yeast strains no secondary fermentation is needed, and the total fermentation time in immobilized yeast reactors can therefore be shortened to only 2days.

Biodiesel production with immobilized lipase: A review.

Science.gov (United States)

Tan, Tianwei; Lu, Jike; Nie, Kaili; Deng, Li; Wang, Fang

2010-01-01

Fatty acid alkyl esters, also called biodiesel, are environmentally friendly and show great potential as an alternative liquid fuel. Biodiesel is produced by transesterification of oils or fats with chemical catalysts or lipase. Immobilized lipase as the biocatalyst draws high attention because that process is "greener". This article reviews the current status of biodiesel production with immobilized lipase, including various lipases, immobilization methods, various feedstocks, lipase inactivation caused by short chain alcohols and large scale industrialization. Adsorption is still the most widely employed method for lipase immobilization. There are two kinds of lipase used most frequently especially for large scale industrialization. One is Candida antartica lipase immobilized on acrylic resin, and the other is Candida sp. 99-125 lipase immobilized on inexpensive textile membranes. However, to further reduce the cost of biodiesel production, new immobilization techniques with higher activity and stability still need to be explored. Copyright 2010 Elsevier Inc. All rights reserved.

Crystalline ceramics: Waste forms for the disposal of weapons plutonium

International Nuclear Information System (INIS)

Ewing, R.C.; Lutze, W.; Weber, W.J.

1995-05-01

At present, there are three seriously considered options for the disposition of excess weapons plutonium: (i) incorporation, partial burn-up and direct disposal of MOX-fuel; (ii) vitrification with defense waste and disposal as glass ''logs''; (iii) deep borehole disposal (National Academy of Sciences Report, 1994). The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium

Separation and immobilization of Sr and Cs contained in acidic media by using inorganic ion-exchangers. Literature survey

Energy Technology Data Exchange (ETDEWEB)

Yamagishi, Isao [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

2001-07-01

The present study deals with the survey of inorganic ion-exchangers suitable for separation and immobilization of Sr and Cs contained in acidic high-level liquid waste. The stabilities of published waste forms and their preparation processes were evaluated from the standpoint of conversion of exchangers containing Sr and Cs into appropriate waste forms. The essential results are below. (1) For separation and immobilization of Cs, crystalline silicotitanate seems to be the most promising exchanger. Insoluble ferrocyanides and phosphates are not suitable for immobilization without additives. Mordenite is inexpensive and commercially available but it would dissolve in highly acidic media. (2) For selective separation of Sr, there is no promising exchanger up to now. It is necessary either to modify separation condition or to synthesize a novel exchanger. (3) Soluble salts, glasses and ceramics are proposed as a storage or disposal form of separated Sr and Cs. Ceramics sintered by hot-pressing are favorable waste forms of inorganic ion-exchangers but their leachabilities and thermal conductivities are largely influenced by qualities of products. Crystallinity of a sintered exchanger depends on its composition. Exchanges of low Cs contents are often converted into amorphous materials whose chemical stabilities depend on solubilities of components of exchangers. (4) A new exchanger to be synthesized is crystalline and selective toward Sr and Cs. One meq/g is enough for Sr and Cs capacities, which are restricted by thermal and transmutation effects. Composition of the exchanger should be selected from the point of a scenario of separation and disposal. The solubilities of SiO{sub 2}, TiO{sub 2}, ZrO{sub 2}, Nb{sub 2}O{sub 5} and Ta{sub 2}O{sub 5} are low in acidic media and those of Al{sub 2}O{sub 3}, TiO{sub 2} and ZrO{sub 2}, in disposal circumstances. (5) Future works are optimization of separation scheme including development of exchangers, simplification of

Experimental study on cesium immobilization in struvite structures

International Nuclear Information System (INIS)

Wagh, Arun S.; Sayenko, S.Y.; Shkuropatenko, V.A.; Tarasov, R.V.; Dykiy, M.P.; Svitlychniy, Y.O.; Virych, V.D.; Ulybkina, E.A.

2016-01-01

Graphical abstract: X-ray diffraction patterns of Ceramicrete forms, green representing struvite-K, and red, struvite-(K,Cs) with 10 wt.% CsCl in it. Cs substitutes partially for K, which immobilizes Cs at room temperature by the acid–base reaction. - Highlights: • Struvite structure of Ceramicrete is an excellent host of radioactive cesium. • The volatility problem of cesium can be avoided by this method. • This method can be used to produce cesium waste forms in ambient conditions. • It can also be used to pretreat cesium in glass vitrification technology. • It also provides a method to produce safe sealed radioactive sources of cesium. - Abstract: Ceramicrete, a chemically bonded phosphate ceramic, was developed for nuclear waste immobilization and nuclear radiation shielding. Ceramicrete products are fabricated by an acid–base reaction between magnesium oxide and mono potassium phosphate that has a struvite-K mineral structure. In this study, we demonstrate that this crystalline structure is ideal for incorporating radioactive Cs into a Ceramicrete matrix. This is accomplished by partially replacing K by Cs in the struvite-K structure, thus forming struvite-(K, Cs) mineral. X-ray diffraction and thermo-gravimetric analyses are used to confirm such a replacement. The resulting product is non-leachable and stable at high temperatures, and hence it is an ideal matrix for immobilizing Cs found in high-activity nuclear waste streams. The product can also be used for immobilizing secondary waste streams generated during glass vitrification of spent fuel, or the method described in this article can be used as a pretreatment method during glass vitrification of high level radioactive waste streams. Furthermore, it suggests a method of producing safe commercial radioactive Cs sources.

Experimental study on cesium immobilization in struvite structures

Energy Technology Data Exchange (ETDEWEB)

Wagh, Arun S., E-mail: asw@anl.gov [Environmental Science Division, Argonne National Laboratory, 9700 S. Cass Avenue, IL 60439 (United States); Sayenko, S.Y.; Shkuropatenko, V.A.; Tarasov, R.V.; Dykiy, M.P.; Svitlychniy, Y.O.; Virych, V.D.; Ulybkina, E.A. [National Science Center, Kharkov Institute of Physics and Technology, Kharkov (Ukraine)

2016-01-25

Graphical abstract: X-ray diffraction patterns of Ceramicrete forms, green representing struvite-K, and red, struvite-(K,Cs) with 10 wt.% CsCl in it. Cs substitutes partially for K, which immobilizes Cs at room temperature by the acid–base reaction. - Highlights: • Struvite structure of Ceramicrete is an excellent host of radioactive cesium. • The volatility problem of cesium can be avoided by this method. • This method can be used to produce cesium waste forms in ambient conditions. • It can also be used to pretreat cesium in glass vitrification technology. • It also provides a method to produce safe sealed radioactive sources of cesium. - Abstract: Ceramicrete, a chemically bonded phosphate ceramic, was developed for nuclear waste immobilization and nuclear radiation shielding. Ceramicrete products are fabricated by an acid–base reaction between magnesium oxide and mono potassium phosphate that has a struvite-K mineral structure. In this study, we demonstrate that this crystalline structure is ideal for incorporating radioactive Cs into a Ceramicrete matrix. This is accomplished by partially replacing K by Cs in the struvite-K structure, thus forming struvite-(K, Cs) mineral. X-ray diffraction and thermo-gravimetric analyses are used to confirm such a replacement. The resulting product is non-leachable and stable at high temperatures, and hence it is an ideal matrix for immobilizing Cs found in high-activity nuclear waste streams. The product can also be used for immobilizing secondary waste streams generated during glass vitrification of spent fuel, or the method described in this article can be used as a pretreatment method during glass vitrification of high level radioactive waste streams. Furthermore, it suggests a method of producing safe commercial radioactive Cs sources.

Process control & monitoring for laser micromaching of Si3N4 ceramics

CSIR Research Space (South Africa)

Tshabalala, L

2012-09-01

Full Text Available Laser machining which is a non-contact process that offers the advantage of machining advanced ceramics. In laser machining Si3N4, surface temperature is increased and controlled to evaporate the YSiAlON glassy phase of the Si3N4. However...

Anaerobic acidogenic digestion of olive mill wastewaters in biofilm reactors packed with ceramic filters or granular activated carbon.

Science.gov (United States)

Bertin, Lorenzo; Lampis, Silvia; Todaro, Daniela; Scoma, Alberto; Vallini, Giovanni; Marchetti, Leonardo; Majone, Mauro; Fava, Fabio

2010-08-01

Four identically configured anaerobic packed bed biofilm reactors were developed and employed in the continuous acidogenic digestion of olive mill wastewaters to produce volatile fatty acids (VFAs), which can be exploited in the biotechnological production of polyhydroxyalkanoates. Ceramic porous cubes or granular activated carbon were used as biofilm supports. Aside packing material, the role of temperature and organic loading rate (OLR) on VFA production yield and mixture composition were also studied. The process was monitored through a chemical, microbiological and molecular biology integrated procedure. The highest wastewater acidification yield was achieved with the ceramic-based technology at 25 degrees C, with an inlet COD and an OLR of about 17 g/L and 13 g/L/day, respectively. Under these conditions, about the 66% of the influent COD (not including its VFA content) was converted into VFAs, whose final amount represented more than 82% of the influent COD. In particular, acetic, propionic and butyric acids were the main VFAs by composing the 55.7, 21.5 and 14.4%, respectively, of the whole VFA mixture. Importantly, the relative concentrations of acetate and propionate were affected by the OLR parameter. The nature of the packing material remarkable influenced the process performances, by greatly affecting the biofilm bacterial community structure. In particular, ceramic cubes favoured the immobilization of Firmicutes of the genera Bacillus, Paenibacillus and Clostridium, which were probably involved in the VFA producing process. (c) 2010 Elsevier Ltd. All rights reserved.

Ceramic matrix composites using polymer pyrolysis and liquid densification processing

International Nuclear Information System (INIS)

Davis, H.O.; Petrak, D.R.

1995-01-01

The polymer precursor approach for manufacture of ceramic matrix composites (CMCs) is both flexible and tailorable to shape and engineering requirements. The tailorability includes a wide range of reinforcements, polymer matrix precursors and fillers. Processing is selected based on cure/pressure requirements to best produce the required shape, radii, fiber volume and fiber orientation. Combinations of tooling used for cure/pressure applications are discussed and fabricated components are shown. ((orig.))

Rough order of magnitude cost estimate for immobilization of 18.2 MT of plutonium using existing facilities at Hanford: alternatives 4A/8/10

International Nuclear Information System (INIS)

DiSabatino, A.

1998-01-01

The purpose of this Cost Estimate Report is to identify preliminary capital and operating costs for a facility to immobilize 18.2 metric tons (nominal) of plutonium as a ceramic in an existing facility, the Fuels and Materials Examination Facility (FMEF), at Hanford

Mechanical properties of ceramics

CERN Document Server

Pelleg, Joshua

2014-01-01

This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

Methodology for automatic process of the fired ceramic tile's internal defect using IR images and artificial neural network

OpenAIRE

Andrade, Roberto Márcio de; Eduardo, Alexandre Carlos

2011-01-01

In the ceramic industry, rarely testing systems were employed to on-line detect the presence of defects in ceramic tiles. This paper is concerned with the problem of automatic inspection of ceramic tiles using Infrared Images and Artificial Neural Network (ANN). The performance of the technique has been evaluated theoretically and experimentally from laboratory and on line tile samples. It has been performed system for IR image processing and, utilizing an Artificial Neural Network (ANN), det...

Enhanced HLW glass formulations for the waste treatment and immobilization plant

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A. [DOE-WTP Project Office, US Department of Energy, Richland, Washington (United States)

2013-07-01

Current estimates and glass formulation efforts are conservative vis-a-vis achievable waste loadings. These formulations have been specified to ensure that glasses are homogenous, contain essentially no crystalline phases, are processable in joule-heated, ceramic-lined melters and meet WTP Contract terms. The WTP's overall mission will require the immobilization of tank waste compositions that are dominated by mixtures of aluminum, chromium, bismuth, iron, phosphorous, zirconium, and sulfur compounds as waste-limiting components. Glass compositions for these waste mixtures have been developed based upon previous experience and current glass property models. DOE has a testing program to develop and characterize HLW glasses with higher waste loadings. This work has demonstrated the feasibility of increases in waste loading from 25 wt% to 33-50 wt% (based on oxide loading) in the glass depending on the waste stream. It is expected these higher waste loading glasses will reduce the HLW canister production requirement by 25% or more. (authors)

Solar Photocatalytic Removal of Chemical and Bacterial Pollutants from Water Using Pt/TiO2-Coated Ceramic Tiles

Directory of Open Access Journals (Sweden)

S. P. Devipriya

2012-01-01

Full Text Available Semiconductor photocatalysis has become an increasingly promising technology in environmental wastewater treatment. The present work reports a simple technique for the preparation of platinum-deposited TiO2 catalysts and its immobilization on ordinary ceramic tiles. The Pt/TiO2 is characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDAX, and diffuse reflectance spectroscopy (DRS. Deposition of Pt on TiO2 extends the optical absorption of the latter to the visible region which makes it attractive for solar energy application. Optimum loading of Pt on TiO2 was found to be 0.5%. The Pt/TiO2 is coated on ceramic tiles and immobilized. This catalyst was found effective for the solar photocatalytic removal of chemical and bacterial pollutants from water. Once the parameters are optimized, the Pt/TiO2/tile can find application in swimming pools, hospitals, water theme parks, and even industries for the decontamination of water.

New ceramic materials

International Nuclear Information System (INIS)

Moreno, R.; Dominguez-Rodriguez, A.

2010-01-01

This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

Nano-Ceramic Coated Plastics

Science.gov (United States)

Cho, Junghyun

2013-01-01

Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

Biological treatment of potato processing wastewater for red pigment production by immobilized cells of UV-irradiated monascus sp. in repeated batch

International Nuclear Information System (INIS)

Khalaf, S.A.

2004-01-01

Potato processing wastewater (PPW) was collected and analyzed for biological oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), total nitrogen and starch content. A fungal strain isolated from PPW identified as Monascus sp. PPW was evaluated for its ability to grow and produce red pigment, biomass and reduce the starch content of the ,PPW. Active UV-irradiated isolate of the above strain was obtained by exposing the parent strain to UV-radiation and coded Monascus. sp. PPW-UV7 and used as immobilized cell system for PPW treatment process in repeated batch fermentation. The immobilized cells (in sponge cubes) were able to reduce COD by about 85.7 %, with biomass production of 9.22 gl+ l and over productivity of red pigment of 2.6 gl+ 1 after 8 days fermentation (2 batches). The immobilized cells showed stability and viability for 8 batches (32 days) during the process treatment

Composite elements with superconducting ceramic materials and preparation process

International Nuclear Information System (INIS)

Drifford, M.; Lambard, J.

1990-01-01

Supraconducting ceramic powder is introduced in a ductile metal with an open porosity, then the tube is sealed at both ends and necked to form a composite element which is sintered and the ceramic becomes superconductive by gaseous diffusion. Then the composite element can be placed into a gasproof cladding [fr

Immobilization of Aspergillus awamori β-glucosidase on commercial gelatin: An inexpensive and efficient process.

Science.gov (United States)

Nishida, Verônica S; de Oliveira, Roselene F; Brugnari, Tatiane; Correa, Rúbia Carvalho G; Peralta, Rosely A; Castoldi, Rafael; de Souza, Cristina G M; Bracht, Adelar; Peralta, Rosane M

2018-05-01

In this work, a β-glucosidase of Aspergillus awamori with a molecular weight of 180 kDa was produced in solid-state cultures using a mixture of pineapple crown leaves and wheat bran. Maximum production of the enzyme (820 ± 30 U/g substrate) was obtained after 8 days of culture at 28 °C and initial moisture of 80%. The crude enzyme was efficiently immobilized on glutaraldehyde cross-linked commercial gelatin. Immobilization changed the kinetics of the enzyme, whose behavior could no longer be described by a saturation function of the Michaelis-Menten type. Comparative evaluation of the free and immobilized enzyme showed that the immobilized enzyme was more thermostable and less inhibited by glucose than the free form. In consequence of these properties, the immobilized enzyme was able to hydrolyze cellobiose more extensively. In association with Trichoderma reesei cellulase, the free and immobilized β-glucosidase increased the liberation of glucose from cellulose 3- and 5-fold, respectively. Immobilization of the A. awamori β-glucosidase on glutaraldehyde cross-linked commercial gelatin is an efficient and cheap method allowing the reuse of the enzyme by at least 10 times. Copyright © 2018 Elsevier B.V. All rights reserved.

Corrosion of Ceramic Materials

Science.gov (United States)

Opila, Elizabeth J.; Jacobson, Nathan S.

1999-01-01

Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

Ceramic injection molding

International Nuclear Information System (INIS)

Agueda, Horacio; Russo, Diego

1988-01-01

Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

EXAFS and XANES analysis of plutonium and cerium edges from titanate ceramics for fissile materials disposal

International Nuclear Information System (INIS)

Fortner, J. A.; Kropf, A. J.; Bakel, A. J.; Hash, M. C.; Aase, S. B.; Buck, E. C.; Chamerlain, D. B.

1999-01-01

We report x-ray absorption near edge structure (XANES) and extended x-ray absorption fine structure (EXAFS) spectra from the plutonium L III edge and XANES from the cerium L II edge in prototype titanate ceramic hosts. The titanate ceramics studied are based upon the hafnium-pyrochlore and zirconolite mineral structures and will serve as an immobilization host for surplus fissile materials, containing as much as 10 weight % fissile plutonium and 20 weight % (natural or depleted) uranium. Three ceramic formulations were studied: one employed cerium as a ''surrogate'' element, replacing both plutonium and uranium in the ceramic matrix, another formulation contained plutonium in a ''baseline'' ceramic formulation, and a third contained plutonium in a formulation representing a high-impurity plutonium stream. The cerium XANES from the surrogate ceramic clearly indicates a mixed III-IV oxidation state for the cerium. In contrast, XANES analysis of the two plutonium-bearing ceramics shows that the plutonium is present almost entirely as Pu(IV) and occupies the calcium site in the zirconolite and pyrochlore phases. The plutonium EXAFS real-space structure shows a strong second-shell peak, clearly distinct from that of PuO 2 , with remarkably little difference in the plutonium crystal chemistry indicated between the baseline and high-impurity formulations

Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

Science.gov (United States)

Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

1993-12-07

Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

Application of magnetic nanoparticles in smart enzyme immobilization.

Science.gov (United States)

Vaghari, Hamideh; Jafarizadeh-Malmiri, Hoda; Mohammadlou, Mojgan; Berenjian, Aydin; Anarjan, Navideh; Jafari, Nahideh; Nasiri, Shahin

2016-02-01

Immobilization of enzymes enhances their properties for efficient utilization in industrial processes. Magnetic nanoparticles, due to their high surface area, large surface-to-volume ratio and easy separation under external magnetic fields, are highly valued. Significant progress has been made to develop new catalytic systems that are immobilized onto magnetic nanocarriers. This review provides an overview of recent developments in enzyme immobilization and stabilization protocols using this technology. The current applications of immobilized enzymes based on magnetic nanoparticles are summarized and future growth prospects are discussed. Recommendations are also given for areas of future research.

Manufacturing conditioned roughness and wear of biomedical oxide ceramics for all-ceramic knee implants.

Science.gov (United States)

Turger, Anke; Köhler, Jens; Denkena, Berend; Correa, Tomas A; Becher, Christoph; Hurschler, Christof

2013-08-29

Ceramic materials are used in a growing proportion of hip joint prostheses due to their wear resistance and biocompatibility properties. However, ceramics have not been applied successfully in total knee joint endoprostheses to date. One reason for this is that with strict surface quality requirements, there are significant challenges with regard to machining. High-toughness bioceramics can only be machined by grinding and polishing processes. The aim of this study was to develop an automated process chain for the manufacturing of an all-ceramic knee implant. A five-axis machining process was developed for all-ceramic implant components. These components were used in an investigation of the influence of surface conformity on wear behavior under simplified knee joint motion. The implant components showed considerably reduced wear compared to conventional material combinations. Contact area resulting from a variety of component surface shapes, with a variety of levels of surface conformity, greatly influenced wear rate. It is possible to realize an all-ceramic knee endoprosthesis device, with a precise and affordable manufacturing process. The shape accuracy of the component surfaces, as specified by the design and achieved during the manufacturing process, has a substantial influence on the wear behavior of the prosthesis. This result, if corroborated by results with a greater sample size, is likely to influence the design parameters of such devices.

Use of the inverse temperature profile in microwave processing of advanced ceramics

International Nuclear Information System (INIS)

Binner, J.G.P.; Al-Dawery, I.A.; Aneziris, C.; Cross, T.E.

1992-01-01

Attempts are being made to exploit the inverse temperature profile which can be developed with microwave heating with respect to the processing of certain advanced ceramics. This paper discusses the results obtained to date during the microwave sintering of YBCO high-T c superconductors and the microwave reaction bonding of silicon nitride

Polymer-assisted iron oxide magnetic nanoparticle immobilized keratinase

Energy Technology Data Exchange (ETDEWEB)

Konwarh, Rocktotpal; Karak, Niranjan [Advanced Polymer and Nanomaterial Laboratory, Department of Chemical Sciences, Tezpur University, Tezpur-784028, Assam (India); Rai, Sudhir Kumar; Mukherjee, Ashis Kumar [Department of Molecular Biology and Biotechnology, Tezpur University, Tezpur-784028, Assam (India)], E-mail: karakniranjan@yahoo.com

2009-06-03

Nanotechnology holds the prospect for avant-garde changes to improve the performance of materials in various sectors. The domain of enzyme biotechnology is no exception. Immobilization of industrially important enzymes onto nanomaterials, with improved performance, would pave the way to myriad application-based commercialization. Keratinase produced by Bacillus subtilis was immobilized onto poly(ethylene glycol)-supported Fe{sub 3}O{sub 4} superparamagnetic nanoparticles. The optimization process showed that the highest enzyme activity was noted when immobilized onto cyanamide-activated PEG-assisted MNP prepared under conditions of 25 deg. C and pH 7.2 of the reaction mixture before addition of H{sub 2}O{sub 2} (3% w/w), 2% (w/v) PEG{sub 6000} and 0.062:1 molar ratio of PEG to FeCl{sub 2}{center_dot}4H{sub 2}O. Further statistical optimization using response surface methodology yielded an R{sup 2} value that could explain more than 94% of the sample variations. Along with the magnetization studies, the immobilization of the enzyme onto the PEG-assisted MNP was characterized by UV, XRD, FTIR and TEM. The immobilization process had resulted in an almost fourfold increase in the enzyme activity over the free enzyme. Furthermore, the immobilized enzyme exhibited a significant thermostability, storage stability and recyclability. The leather-industry-oriented application of the immobilized enzyme was tested for the dehairing of goat-skin.

Polymer-assisted iron oxide magnetic nanoparticle immobilized keratinase

International Nuclear Information System (INIS)

Konwarh, Rocktotpal; Karak, Niranjan; Rai, Sudhir Kumar; Mukherjee, Ashis Kumar

2009-01-01

Nanotechnology holds the prospect for avant-garde changes to improve the performance of materials in various sectors. The domain of enzyme biotechnology is no exception. Immobilization of industrially important enzymes onto nanomaterials, with improved performance, would pave the way to myriad application-based commercialization. Keratinase produced by Bacillus subtilis was immobilized onto poly(ethylene glycol)-supported Fe 3 O 4 superparamagnetic nanoparticles. The optimization process showed that the highest enzyme activity was noted when immobilized onto cyanamide-activated PEG-assisted MNP prepared under conditions of 25 deg. C and pH 7.2 of the reaction mixture before addition of H 2 O 2 (3% w/w), 2% (w/v) PEG 6000 and 0.062:1 molar ratio of PEG to FeCl 2 ·4H 2 O. Further statistical optimization using response surface methodology yielded an R 2 value that could explain more than 94% of the sample variations. Along with the magnetization studies, the immobilization of the enzyme onto the PEG-assisted MNP was characterized by UV, XRD, FTIR and TEM. The immobilization process had resulted in an almost fourfold increase in the enzyme activity over the free enzyme. Furthermore, the immobilized enzyme exhibited a significant thermostability, storage stability and recyclability. The leather-industry-oriented application of the immobilized enzyme was tested for the dehairing of goat-skin.

Polymer-assisted iron oxide magnetic nanoparticle immobilized keratinase

Science.gov (United States)

Konwarh, Rocktotpal; Karak, Niranjan; Rai, Sudhir Kumar; Mukherjee, Ashis Kumar

2009-06-01

Nanotechnology holds the prospect for avant-garde changes to improve the performance of materials in various sectors. The domain of enzyme biotechnology is no exception. Immobilization of industrially important enzymes onto nanomaterials, with improved performance, would pave the way to myriad application-based commercialization. Keratinase produced by Bacillus subtilis was immobilized onto poly(ethylene glycol)-supported Fe3O4 superparamagnetic nanoparticles. The optimization process showed that the highest enzyme activity was noted when immobilized onto cyanamide-activated PEG-assisted MNP prepared under conditions of 25 °C and pH 7.2 of the reaction mixture before addition of H2O2 (3% w/w), 2% (w/v) PEG6000 and 0.062:1 molar ratio of PEG to FeCl2·4H2O. Further statistical optimization using response surface methodology yielded an R2 value that could explain more than 94% of the sample variations. Along with the magnetization studies, the immobilization of the enzyme onto the PEG-assisted MNP was characterized by UV, XRD, FTIR and TEM. The immobilization process had resulted in an almost fourfold increase in the enzyme activity over the free enzyme. Furthermore, the immobilized enzyme exhibited a significant thermostability, storage stability and recyclability. The leather-industry-oriented application of the immobilized enzyme was tested for the dehairing of goat-skin.

Treatment of copper industry waste and production of sintered glass-ceramic.

Science.gov (United States)

Coruh, Semra; Ergun, Osman Nuri; Cheng, Ta-Wui

2006-06-01

Copper waste is iron-rich hazardous waste containing heavy metals such as Cu, Zn, Co, Pb. The results of leaching tests show that the concentration of these elements exceeds the Turkish and EPA regulatory limits. Consequently, this waste cannot be disposed of in its present form and therefore requires treatment to stabilize it or make it inert prior to disposal. Vitrification was selected as the technology for the treatment of the toxic waste under investigation. During the vitrification process significant amounts of the toxic organic and inorganic chemical compounds could be destroyed, and at the same time, the metal species are immobilized as they become an integral part of the glass matrix. The copper flotation waste samples used in this research were obtained from the Black Sea Copper Works of Samsun, Turkey. The samples were vitrified after being mixed with other inorganic waste and materials. The copper flotation waste and their glass-ceramic products were characterized by X-ray analysis (XRD), scanning electron microscopy and by the toxicity characteristic leaching procedure test. The products showed very good chemical durability. The glass-ceramics fabricated at 850 degrees C/2 h have a large application potential especially as construction and building materials.

Production of Biodiesel Using Immobilized Lipase and the Characterization of Different Co-Immobilizing Agents and Immobilization Methods

Directory of Open Access Journals (Sweden)

Kang Zhao

2016-08-01

Full Text Available Lipase from Candida sp. 99–125 is widely employed to catalyzed transesterification and can be used for biodiesel production. In this study, the lipase was immobilized by combined adsorption and entrapment to catalyze biodiesel production from waste cooking oil (WCO via transesterification, and investigating co-immobilizing agents as additives according to the enzyme activity. The addition of the mixed co-immobilizing agents has positive effects on the activities of the immobilized lipase. Three different immobilizing methods were compared by the conversion ratio of biodiesel and structured by Atom Force Microscopy (AFM and Scanning Electron Microscopy (SEM, respectively. It was found that entrapment followed by adsorption was the best method. The effect of the co-immobilizing agent amount, lipase dosage, water content, and reuse ability of the immobilized lipase was investigated. By comparison with previous research, this immobilized lipase showed good reuse ability: the conversion ratio excesses 70% after 10 subsequent reactions, in particular, was better than Novozym435 and TLIM on waste cooking oil for one unit of lipase.

Statistical process control applied to the liquid-fed ceramic melter process

International Nuclear Information System (INIS)

Pulsipher, B.A.; Kuhn, W.L.

1987-09-01

In this report, an application of control charts to the apparent feed composition of a Liquid-Fed Ceramic Melter (LFCM) is demonstrated by using results from a simulation of the LFCM system. Usual applications of control charts require the assumption of uncorrelated observations over time. This assumption is violated in the LFCM system because of the heels left in tanks from previous batches. Methods for dealing with this problem have been developed to create control charts for individual batches sent to the feed preparation tank (FPT). These control charts are capable of detecting changes in the process average as well as changes in the process variation. All numbers reported in this document were derived from a simulated demonstration of a plausible LFCM system. In practice, site-specific data must be used as input to a simulation tailored to that site. These data directly affect all variance estimates used to develop control charts. 64 refs., 3 figs., 2 tabs

Fiscal 1997 achievement report. Research and development of synergy ceramics; 1997 nendo synergy ceramics no kenkyu kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Research and development is conducted on two subjects, that is, 1) hyper organized structure control technology and 2) structural element control technology. In addition, joint research and development is conducted on the creation of new materials by hyper organized structure controlling, hyper organized structure controlling for ceramics by a structurization reaction process, designing of precursors to ceramics, and the hyper organized structure control for ceramics by nanostructure process control. The joint research and development endeavors further deal with re-entrusted projects which involve researches on sintered structure control by powdery particulate structure control; dynamic process of synergy ceramics; oxynitride liquids, glasses, and glass-ceramics; and multifunctional ceramic laminates for engineering applications. Under subject 1), researches are made on the development of precursors into ceramics by utilizing chemical reactions of organic metal compounds, and analyses are conducted into the effects, exerted by the molecular structures of precursors and the conditions of a reaction for their development into ceramics, on the microstructures and various properties of the ceramics to be composed. Under subject 2), high strength, great hardness, and high resistance to wear are realized by allowing the precipitation of nano-particulates in crystals of a fine and very compact sintered body of alumina. (NEDO)

Thick-film processing of Pb5Ge3O11-based ferroelectric glass-ceramics

International Nuclear Information System (INIS)

Cornejo, I.A.; Haun, M.J.

1996-01-01

Processing techniques were investigated to produce c-axis orientation, or texture, of ferroelectric Pb 5 Ge 3 O 11 -based glass-ceramic compositions during crystallization of amorphous thick-film printed samples from the Pb 5 Ge 3 O 11 -PbTiO 3 (PG-PT) and Pb 5 Ge 3 O 11 -Pb(Zr 1/2 Ti 1/2 )O 3 (PG-PZT) systems. In these systems the PG crystallized into a ferroelectric phase, producing a multiple ferroelectric phase composite at low temperatures, PG-PT or PG-PZT. In this way the non-ferroelectric component of traditional ferroelectric glass-ceramics was eliminated

Low thermal expansion glass ceramics

CERN Document Server

1995-01-01

This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

Immobilization of acid digestion residue

International Nuclear Information System (INIS)

Greenhalgh, W.O.; Allen, C.R.

1983-01-01

Acid digestion treatment of nuclear waste is similar to incineration processes and results in the bulk of the waste being reduced in volume and weight to some residual solids termed residue. The residue is composed of various dispersible solid materials and typically contains the resultant radioactivity from the waste. This report describes the immobilization of the residue in portland cement, borosilicate glass, and some other waste forms. Diagrams showing the cement and glass virtification parameters are included in the report as well as process steps and candidate waste product forms. Cement immobilization is simplest and probably least expensive; glass vitrification exhibits the best overall volume reduction ratio

Synroc processing options

International Nuclear Information System (INIS)

Rozsa, R.B.; Hoenig, C.L.

1981-01-01

Synroc is a titanate-based ceramic material currently being developed for immobilizing high-level nuclear reactor wastes in solid form. Synroc D is a unique variation of Synroc. It can contain the high-level defense wastes, particularly those in storage at the Savannah River Plant. In this report, we review the early development of the initial Synroc process, discuss modification and other options that simplify it overall, and recommend the future direction of research and development in the processing area. A reference Synroc process is described briefly and contrasted with the Savannah River Laboratory glass-based reference case. Preliminary engineering layouts show Synroc to be a more complex processing operation and, thus, more expensive than the glass-based process. However, we believe that simplifications, which will significantly reduce the cost difference, are possible. Further research and development will continue in the areas of slurry processing, fluidized bed calcination, and mineralization. This last will use sintering, hot uniaxial pressing, or hot isostatic pressing

Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

Energy Technology Data Exchange (ETDEWEB)

Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

2013-08-22

The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

Luminescence and scintillation enhancement of Y{sub 2}O{sub 3}:Tm transparent ceramic through post-fabrication thermal processing

Energy Technology Data Exchange (ETDEWEB)

Chapman, M.G.; Marchewka, M.R. [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); Roberts, S.A.; Schmitt, J.M. [COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); McMillen, C. [Department of Chemistry, Clemson University, Clemson, SC 29634 (United States); Kucera, C.J. [COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); DeVol, T.A. [Environmental Engineering and Earth Sciences Department, Clemson University, Clemson, SC 29625 (United States); Ballato, J. [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); Jacobsohn, L.G., E-mail: luiz@clemson.edu [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States)

2015-09-15

The effects of post-fabrication thermal processing in O{sub 2} flux on the luminescence and scintillation of a Y{sub 2}O{sub 3}:Tm transparent ceramic were investigated. The results showed that the strategy of post-fabrication processing can be beneficial to the performance of the ceramics, depending on the cumulative processing time. After the first hour of processing, about 40% enhancement in the luminescence output together with about 20% enhancement in the scintillation light yield were obtained. The enhancements were tentatively assigned to the incorporation of oxygen into vacancy sites. Longer cumulative processing times lead to the incorporation of oxygen as interstitials that is detrimental to scintillation light yield but not to luminescence output. This work also revealed that thermoluminescence measurements are a useful tool to predict scintillation light yield of Y{sub 2}O{sub 3}:Tm. - Highlights: • Scintillation and PL enhancement of transparent ceramics through thermal processing. • First thermoluminescence measurements of Y{sub 2}O{sub 3}:Tm above room temperature. • Observation of correlation between TL and scintillation light yield results.

Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications

Science.gov (United States)

Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.

2005-01-01

In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert, E-mail: cernyr@fsv.cvut.cz

2016-06-10

Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

International Nuclear Information System (INIS)

Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert

2016-01-01

Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

Acid-base properties of ceramic powders

International Nuclear Information System (INIS)

Bleier, A.

1983-01-01

This chapter addresses the fundamental aspects of potentiometric titration, electrokinetics, and conductometric titration in evaluating surface and interfacial thermodynamic behavior. Emphasizes the characterization of aqueous systems which are pertinent to the processing of ceramic powders. Attempts to clarify the role of novel analytical techniques that will increasingly contribute to the advanced characterization of ceramic powders. Evaluates recently developed acid-base and complexation concepts and their applications to the processing of oxide ceramics

Development of Advanced Ceramic Manufacturing Technology; FINAL

International Nuclear Information System (INIS)

Pujari, V.K.

2001-01-01

Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. I n order to achieve these objectives, NAC, a leading U.S. advanced ceramics component manufacturer, assembled a multidisciplinary, vertically integrated team. This team included: a major diesel engine builder, Detroit Diesel Corporation (DDC); a corporate ceramics research division, SGIC's Northboro R and D Center; intelligent processing system developers, BDM Federal/MATSYS; a furnace equipment company, Centorr/Vacuum Industries; a sintering expert, Wittmer Consultants; a production OEM, Deco-Grand; a wheel manufacturer and grinding operation developer, Norton Company's Higgins Grinding Technology Center (HGTC); a ceramic machine shop, Chand Kare Technical Ceramics; and a manufacturing cost consultant, IBIS Associates. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration

Surface cell immobilization within perfluoroalkoxy microchannels

Energy Technology Data Exchange (ETDEWEB)

Stojkovič, Gorazd; Krivec, Matic [Faculty of Chemistry and Chemical Technology, University of Ljubljana, Aškerčeva 5, SI-1000 Ljubljana (Slovenia); Vesel, Alenka [Jožef Stefan Institute, Jamova cesta 39, 1000 Ljubljana (Slovenia); Marinšek, Marjan [Faculty of Chemistry and Chemical Technology, University of Ljubljana, Aškerčeva 5, SI-1000 Ljubljana (Slovenia); Žnidaršič-Plazl, Polona, E-mail: polona.znidarsic@fkkt.uni-lj.si [Faculty of Chemistry and Chemical Technology, University of Ljubljana, Aškerčeva 5, SI-1000 Ljubljana (Slovenia)

2014-11-30

Graphical abstract: - Highlights: • A very efficient approach for immobilization of cells into microreactors is presented. • It is applicable to various materials, including PFA and cyclic olefin (co)polymers. • It was used to immobilize different prokaryotic and eukaryotic microbes. • Cells were immobilized on the surface in high density and showed good stability. • Mechanisms of APTES interactions with target materials are proposed. - Abstract: Perfluoroalkoxy (PFA) is one of the most promising materials for the fabrication of cheap, solvent resistant and reusable microfluidic chips, which have been recently recognized as effective tools for biocatalytic process development. The application of biocatalysts significantly depends on efficient immobilization of enzymes or cells within the reactor enabling long-term biocatalyst use. Functionalization of PFA microchannels by 3-aminopropyltriethoxysilane (ATPES) and glutaraldehyde was used for rapid preparation of microbioreactors with surface-immobilized cells. X-ray photoelectron spectroscopy and scanning electron microscopy were used to accurately monitor individual treatment steps and to select conditions for cell immobilization. The optimized protocol for Saccharomyces cerevisiae immobilization on PFA microchannel walls comprised ethanol surface pretreatment, 4 h contacting with 10% APTES aqueous solution, 10 min treatment with 1% glutaraldehyde and 20 min contacting with cells in deionized water. The same protocol enabled also immobilization of Escherichia coli, Pseudomonas putida and Bacillus subtilis cells on PFA surface in high densities. Furthermore, the developed procedure has been proved to be very efficient also for surface immobilization of tested cells on other materials that are used for microreactor fabrication, including glass, polystyrene, poly (methyl methacrylate), polycarbonate, and two olefin-based polymers, namely Zeonor{sup ®} and Topas{sup ®}.

A feasible enzymatic process for D-tagatose production by an immobilized thermostable L-arabinose isomerase in a packed-bed bioreactor.

Science.gov (United States)

Kim, Hye-Jung; Ryu, Se-Ah; Kim, Pil; Oh, Deok-Kun

2003-01-01

To develop a feasible enzymatic process for d-tagatose production, a thermostable l-arabinose isomerase, Gali152, was immobilized in alginate, and the galactose isomerization reaction conditions were optimized. The pH and temperature for the maximal galactose isomerization reaction were pH 8.0 and 65 degrees C in the immobilized enzyme system and pH 7.5 and 60 degrees C in the free enzyme system. The presence of manganese ion enhanced galactose isomerization to tagatose in both the free and immobilized enzyme systems. The immobilized enzyme was more stable than the free enzyme at the same pH and temperature. Under stable conditions of pH 8.0 and 60 degrees C, the immobilized enzyme produced 58 g/L of tagatose from 100 g/L galactose in 90 h by batch reaction, whereas the free enzyme produced 37 g/L tagatose due to its lower stability. A packed-bed bioreactor with immobilized Gali152 in alginate beads produced 50 g/L tagatose from 100 g/L galactose in 168 h, with a productivity of 13.3 (g of tagatose)/(L-reactor.h) in continuous mode. The bioreactor produced 230 g/L tagatose from 500 g/L galactose in continuous recycling mode, with a productivity of 9.6 g/(L.h) and a conversion yield of 46%.

Assessment of methods for immobilizing reprocessed radioactive waste

Science.gov (United States)

Murthy, M. K.; Baranyi, A. D.

1980-05-01

Nuclear waste forms presently used for the disposal of high level wastes and other potential waste forms under development were studied. The following waste forms were considered: Borosilicate glass, high silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process was proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage.

Processing and properties of large-sized ceramic slabs

Directory of Open Access Journals (Sweden)

Fossa, L.

2010-10-01

Full Text Available Large-sized ceramic slabs – with dimensions up to 360x120 cm² and thickness down to 2 mm – are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites. Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD and microstructural (SEM viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated façades, tunnel coverings, insulating panelling, indoor furnitures (table tops, doors, support for photovoltaic ceramic panels.

Se han fabricado piezas de gran formato, con dimensiones de hasta 360x120 cm, y menos de 2 mm, de espesor, empleando métodos innovadores de fabricación, partiendo de composiciones de gres porcelánico y utilizando, molienda con bolas por vía húmeda, atomización, prensado a baja velocidad sin boquilla de extrusión, secado y cocción rápido en una sola etapa, y un acabado que incluye la adhesión de fibra de vidrio al soporte cerámico y el rectificado de la pieza final. Se han

Statistical process control applied to the manufacturing of beryllia ceramics

International Nuclear Information System (INIS)

Ferguson, G.P.; Jech, D.E.; Sepulveda, J.L.

1991-01-01

To compete effectively in an international market, scrap and re-work costs must be minimized. Statistical Process Control (SPC) provides powerful tools to optimize production performance. These techniques are currently being applied to the forming, metallizing, and brazing of beryllia ceramic components. This paper describes specific examples of applications of SPC to dry-pressing of beryllium oxide 2x2 substrates, to Mo-Mn refractory metallization, and to metallization and brazing of plasma tubes used in lasers where adhesion strength is critical

Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

Energy Technology Data Exchange (ETDEWEB)

Weirick, L.J.

1982-01-01

This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

Development of Advanced Ceramic Manufacturing Technology

Energy Technology Data Exchange (ETDEWEB)

Pujari, V.K.

2001-04-05

Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

Research results on productivity stabilization by ultrasonic camera (plant with membrane ceramic elements during vine processing

Directory of Open Access Journals (Sweden)

V. T. Antufyev

2016-01-01

Full Text Available The article describes solutions to the problems of declining productivity of ceramic membrane elements for wine processing on the final manufacturing phase. A relative stabilization of filtration velocity, venting efficiency and wine lightening were experimentally confirmed during contacts with oscillation waves of ultrasonic transmitter on the ceramic filter. Which significantly reduced the cost of various preservatives to increase periods storage. To study the processes of wine processing by the proposed method it was made an experimental installation on the basis of pilot machine MRp-1/2 for bottling of quiet liquids and an ultrasonic device "Volna– M" UZTA-1/22-OM with a firmly, waveguide which transmits sound, fixed filter frame on the ultrasound emitter. To stabilize the performance of ultrasonic units with ceramic membrane elements without quality deterioration of wines it was empirically determined rational parameters of power of ultrasound input and pressure in the system. The given derived dependencies and graphs allow to define the time of relatively stable operating filter regime. It was revealed a significant cost reduction on filtration, as it allows escape from the contamination of the product by various preservatives, and increasing of storage duration in a sealed container during aseptic filling without a thermal sterilization. Ultrasonic emitter contact by superposition wave vibrations on the ceramic filter increases not only the efficiency of gas removal, but also improves the organoleptic characteristics, stabilizes the filters, improves their productivity. Gas removal creates unfavorable conditions for development of the yeast, which in turn increases the shelf life of semisweet wine.

A low-temperature process for the denitration of Hanford single-shell tank, nitrate-based waste utilizing the nitrate to ammonia and ceramic (NAC) process

International Nuclear Information System (INIS)

Mattus, A.J.; Lee, D.D.; Dillow, T.A.; Farr, L.L.; Loghry, S.L.; Pitt, W.W.; Gibson, M.R.

1994-12-01

Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new, low-temperature (50 to 60C) process for converting nitrate to ammonia and ceramic (NAC), have conclusively shown that between 85 to 99% of the nitrate can be readily converted. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an aluminum oxide-sodium aluminate-based solid which might function as its own waste form. The process may actually be able to utilize already contaminated aluminum scrap metal from various DOE sites to effect the conversion. The final, nearly nitrate-free ceramic-like product can be pressed and sintered like other ceramics. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution, volume reductions of 50 to 55% were obtained for the waste form produced, compared to an expected 35 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical to operate, and data were used to cost a batch, 1,200-kg NO 3 /h plant for working off Hanford SST waste over 20 years. Their total process cost analysis presented in the appendix, indicates that between $2.01 to 2.66 per kilogram of nitrate converted will be required. Additionally, data on the fate of select radioelements present in solution are presented in this report as well as kinetic, operational, and control data for a number of experiments. Additionally, if the ceramic product functions as its own waste form, it too will offer other cost savings associated with having a smaller volume of waste form as well as eliminating other process steps such as grouting

Development of advanced ceramics at AECL

International Nuclear Information System (INIS)

Palmer, B.J.F.; MacEwen, S.R.; Sawicka, B.D.; Hayward, P.J.; Sridhar, S.

1986-12-01

Atomic Energy of Canada Limited (AECL) has a long history of developing ceramics for nuclear fission and fusion applications. AECL is now applying its multidisciplinary materials R and D capabilities, including unique capabilities in ceramic processing and nondestructive evaluation, to develop advanced ceramic materials for commercial and industrial applications. This report provides an overview of the facilities and programs associated with the development of advanced ceramics at AECL

Ceramic matrix and resin matrix composites - A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Ceramic matrix and resin matrix composites: A comparison

Science.gov (United States)

Hurwitz, Frances I.

1987-01-01

The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

Manufacturing process for cylindrical ceramic tubes with localized imprints and device for application of this process

International Nuclear Information System (INIS)

1985-01-01

This invention involves a process for manufacturing permeable cylindrical ceramic tubes with localized relief such as annular, spiral or simple coiled or double crossed coils or even stipple imprints on their internal face. It is known that one of the techniques for the separation of the mixture of gases with close molecular masses is gaseous diffusion. According to this technique, the gas mixture is circulated under pressure inside tubes constituted by a microporous wall. These tubes, according to a known technique, are constituted by a macroporous ceramic tube, generally called a support, covered on the inside with a microporous layer deposited on this interior wall. The unit constituted by the tube itself or the ''support'' and the microporous layer makes it possible to adapt the total porosity of the covered tube or ''barrier'' in order to obtain an optimal coefficient of gas separation. This technique is used specifically for separation of two gases corresponding to various isotopes of the same simple body. 6 figs

Light Weight Biomorphous Cellular Ceramics from Cellulose Templates

Science.gov (United States)

Singh, Mrityunjay; Yee, Bo-Moon; Gray, Hugh R. (Technical Monitor)

2003-01-01

Bimorphous ceramics are a new class of materials that can be fabricated from the cellulose templates derived from natural biopolymers. These biopolymers are abundantly available in nature and are produced by the photosynthesis process. The wood cellulose derived carbon templates have three- dimensional interconnectivity. A wide variety of non-oxide and oxide based ceramics have been fabricated by template conversion using infiltration and reaction-based processes. The cellular anatomy of the cellulose templates plays a key role in determining the processing parameters (pyrolysis, infiltration conditions, etc.) and resulting ceramic materials. The processing approach, microstructure, and mechanical properties of the biomorphous cellular ceramics (silicon carbide and oxide based) have been discussed.

An assessment of methods for immobilizing reprocessed radioactive waste

International Nuclear Information System (INIS)

Murthy, M.K.; Baranyi, A.D.

1980-05-01

Nuclear waste forms presently used for the disposal of high-level wastes and other potential waste forms under development were studied using information available in the literature and by visits to the laboratories. The following waste forms were considered: Borosilicate glass, high-silica glass, glassceramics, supercalcine ceramics, synroc ceramics, borosilicate glass beads in a metal matrix, supercalcine and synroc ceramics in a metal matrix and coated ceramics. The following conclusions have been reached: To date the best developed wasteform, both in terms of overall product quality and process development, is monolithic borosilicate glass. However, hydrothermal instability is a major concern. Borosilicate glass in metal matrix waste form has better properties than monolithic borosilicate glass waste form. The process has been proven on a pilot scale. Hence, it is considered very close to monolithic glass in terms of overall development. The product qualities of the other waste forms are better than borosilicate glass. However, process development for these alternative waste forms is still in a conceptual stage. The technological basis for processing ceramic waste forms exists in a well developed state. Nevertheless, adaptation of the technology to continuous hot-cell operation, although feasible, has not been demonstrated. In view of the product potential of ceramic waste forms it is felt that their development should be given emphasis at this time. (auth)

Study on immobilization technology of krypton gas by ion-implantation and sputtering process

International Nuclear Information System (INIS)

Hayashi, S.; Kamiya, S.; Ikeda, S.; Nakanishi, Y.

1997-01-01

At the Waste Technology Development Division of PNC''s Tokai Works, we have been carrying out the development of the recovering and storing technology of radioactive krypton to reduce the radioactive gaseous effluent released to the environment arising from reprocessing of nuclear spent fuels. As a part of this technical development, the method of storing radioactive krypton is an encapsulation in a metal matrix which appears to offer the most secure immobilization of krypton. From the result of the ion-implantation test used non-radioactive krypton and the evaluation of electrical characteristics, we have selected the metallic materials, they are Nickel and Yttrium, and designed the vessel and the apparatus which continuously immobilized the krypton into metal matrix. This article described the following experiment result. (1) The long-term immobilization technology was established with respect to handling a equipment and plasma controlling. (2) Stability of the krypton immobilized alloy was considered satisfactory because the release was tolerably small. (author)

Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

International Nuclear Information System (INIS)

Mellinger, G.B.

1994-01-01

A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

Ceramic Single Phase High-Level Nuclear Waste Forms: Hollandite, Perovskite, and Pyrochlore

Science.gov (United States)

Vetter, M.; Wang, J.

2017-12-01

The lack of viable options for the safe, reliable, and long-term storage of nuclear waste is one of the primary roadblocks of nuclear energy's sustainable future. The method being researched is the incorporation and immobilization of harmful radionuclides (Cs, Sr, Actinides, and Lanthanides) into the structure of glasses and ceramics. Borosilicate glasses are the main waste form that is accepted and used by today's nuclear industry, but they aren't the most efficient in terms of waste loading, and durability is still not fully understood. Synroc-phase ceramics (i.e. hollandite, perovskite, pyrochlore, zirconolite) have many attractive qualities that glass waste forms do not: high waste loading, moderate thermal expansion and conductivity, high chemical durability, and high radiation stability. The only downside to ceramics is that they are more complex to process than glass. New compositions can be discovered by using an Artificial Neural Network (ANN) to have more options to optimize the composition, loading for performance by analyzing the non-linear relationships between ionic radii, electronegativity, channel size, and a mineral's ability to incorporate radionuclides into its structure. Cesium can be incorporated into hollandite's A-site, while pyrochlore and perovskite can incorporate actinides and lanthanides into their A-site. The ANN is used to predict new compositions based on hollandite's channel size, as well as the A-O bond distances of pyrochlore and perovskite, and determine which ions can be incorporated. These new compositions will provide more options for more experiments to potentially improve chemical and thermodynamic properties, as well as increased waste loading capabilities.

Formation and corrosion of a 410 SS/ceramic composite

Energy Technology Data Exchange (ETDEWEB)

Chen, X., E-mail: xin.chen@anl.gov [Civil and Materials Engineering Department, University of Illinois at Chicago, 842 W. Taylor St., Chicago, IL 60607 (United States); Nuclear Engineering Division, Argonne National Laboratory, 9700 S Cass Ave, Lemont, IL 60439 (United States); Ebert, W.L. [Nuclear Engineering Division, Argonne National Laboratory, 9700 S Cass Ave, Lemont, IL 60439 (United States); Indacochea, J.E. [Civil and Materials Engineering Department, University of Illinois at Chicago, 842 W. Taylor St., Chicago, IL 60607 (United States)

2016-11-15

This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases. - Highlights: • An alloy/ceramic composite was made to evaluate corrosion at phase boundaries. • Lanthanide oxides and Zr added to 410 steel reacted to form durable zirconates. • Corrosion behavior was evaluated using electrochemical tests and SEM analyses. • Regions of active, passive, galvanic, sensitized, and chemical corrosion observed. • The corrosion current was proportional to relative areas of active alloy phases.

High-level-waste immobilization

International Nuclear Information System (INIS)

Crandall, J.L.

1982-01-01

Analysis of risks, environmental effects, process feasibility, and costs for disposal of immobilized high-level wastes in geologic repositories indicates that the disposal system safety has a low sensitivity to the choice of the waste disposal form

Heavy metal immobilization in mineral phases

International Nuclear Information System (INIS)

Apblett, A.

1993-01-01

A successful waste form for toxic or radioactive metals must not only have the ability to chemically incorporate the elements but it must also be extremely stable in the geological environment. Thus, ceramic wasteforms are sought which mimic those minerals that have sequestered the hazardous metals for billions of years. One method for producing ceramics, metal organic deposition (MOD) is outstanding in its simplicity, versatility, and inexpensiveness. The major contribution that the MOD process can make to ceramic waste forms is the ability to mix the toxic metals at a molecular level with the elements which form the ceramic matrix. With proper choice of organic ligands, the inclusion of significant amounts of alkali metals in the ceramic and, hence, their detrimental effect on durability may be avoided. In the first stage of our research we identified thermally-unstable ligands which could fulfill the role of complexing toxic metal species and allowing their precipitation or extraction into nonaqueous solvents

Non-proliferation, safeguards, and security for the fissile materials disposition program immobilization alternatives

Energy Technology Data Exchange (ETDEWEB)

Duggan, R.A.; Jaeger, C.D.; Tolk, K.M. [Sandia National Labs., Albuquerque, NM (United States); Moore, L.R. [Lawrence Livermore National Lab., CA (United States)

1996-05-01

The Department of Energy is analyzing long-term storage and disposition alternatives for surplus weapons-usable fissile materials. A number of different disposition alternatives are being considered. These include facilities for storage, conversion and stabilization of fissile materials, immobilization in glass or ceramic material, fabrication of fissile material into mixed oxide (MOX) fuel for reactors, use of reactor based technologies to convert material into spent fuel, and disposal of fissile material using geologic alternatives. This paper will focus on how the objectives of reducing security and proliferation risks are being considered, and the possible facility impacts. Some of the areas discussed in this paper include: (1) domestic and international safeguards requirements, (2) non-proliferation criteria and measures, (3) the threats, and (4) potential proliferation, safeguards, and security issues and impacts on the facilities. Issues applicable to all of the possible disposition alternatives will be discussed in this paper. However, particular attention is given to the plutonium immobilization alternatives.

Synthesis and characterization of biomorphic ceramics

International Nuclear Information System (INIS)

Rambo, Carlos Renato

2001-01-01

Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO 2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

Scaling up the microwave firing of ceramics

International Nuclear Information System (INIS)

Wroe, F.C.R.

1993-01-01

EA Technology, through a comprehensive R ampersand D program, is developing new microwave furnace technology focused on the ceramics processing industries. Using a combination of computer modelling, experimentation and feasibility studies, EA Technology has developed processes and procedures for firing large ceramic components. The aim of this work is to describe the investigation of the firing of ceramic products such as bricks, pottery, refractories, and industrial ceramics, using advanced processing techniques to produce and maintain uniformity of temperature throughout the components and kiln environment. This has achieved the goal of producing uniform microstructures and low thermal stress by careful control of the firing cycle. This paper illustrates the feasibility of microwave-assisted firing and shows it to be economically viable in terms of energy costs and process control. 6 refs., 1 fig

Fabrication and Characterization of Porous MgAl2O4 Ceramics via a Novel Aqueous Gel-Casting Process

Directory of Open Access Journals (Sweden)

Lei Yuan

2017-11-01

Full Text Available A novel and aqueous gel-casting process has been successfully developed to fabricate porous MgAl2O4 ceramics by using hydratable alumina and MgO powders as raw materials and deionized water as hydration agent. The effects of different amounts of deionized water on the hydration properties, apparent porosity, bulk density, microstructure, pore size distribution and compressive strength of the samples were investigated. The results indicated that the porosity and the microstructure of porous MgAl2O4 ceramics were governed by the amounts of deionized water added. The porous structure was formed by the liberation of physisorbed water and the decomposition of hydration products such as bayerite, brucite and boehmite. After determining the addition amounts of deionized water, the fabricated porous MgAl2O4 ceramics had a high apparent porosity (52.5–65.8%, a small average pore size structure (around 1–3 μm and a relatively high compressive strength (12–28 MPa. The novel aqueous gel-casting process with easy access is expected to be a promising candidate for the preparation of Al2O3-based porous ceramics.

Low Temperature Waste Immobilization Testing Vol. I

Energy Technology Data Exchange (ETDEWEB)

Russell, Renee L.; Schweiger, Michael J.; Westsik, Joseph H.; Hrma, Pavel R.; Smith, D. E.; Gallegos, Autumn B.; Telander, Monty R.; Pitman, Stan G.

2006-09-14

The Pacific Northwest National Laboratory (PNNL) is evaluating low-temperature technologies to immobilize mixed radioactive and hazardous waste. Three waste forms—alkali-aluminosilicate hydroceramic cement, “Ceramicrete” phosphate-bonded ceramic, and “DuraLith” alkali-aluminosilicate geopolymer—were selected through a competitive solicitation for fabrication and characterization of waste-form properties. The three contractors prepared their respective waste forms using simulants of a Hanford secondary waste and Idaho sodium bearing waste provided by PNNL and characterized their waste forms with respect to the Toxicity Characteristic Leaching Procedure (TCLP) and compressive strength. The contractors sent specimens to PNNL, and PNNL then conducted durability (American National Standards Institute/American Nuclear Society [ANSI/ANS] 16.1 Leachability Index [LI] and modified Product Consistency Test [PCT]) and compressive strength testing (both irradiated and as-received samples). This report presents the results of these characterization tests.

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

International Nuclear Information System (INIS)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300 degrees C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

Energy Technology Data Exchange (ETDEWEB)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

Immobilization of zinc from metallurgical waste and water solutions using geopolymerization technology

Directory of Open Access Journals (Sweden)

Nikolići I.

2014-07-01

Full Text Available Geopolymeraization technology is recognized as a promising method for immobilization of heavy metals by the stabilization or solidification process. This process involves the chemical reaction of alumino-silicate oxides with highly alkaline activator yielding the new material with amorphous or semi-amorphous structure, called geopolymer. Fly ash and blast furnace slag were mainly used as a raw material for geopolymerization process. In this paper we have investigated the possibility of immobilization of Zn from electric arc furnace dust (EAFD through geopolymerization of fly ash and possibility of Zn2+ adsorption from waste waters using fly ash based geopolymers. Efficacy of Zn immobilization from electric arc furnace dust was evaluated by TCLP test while the immobilization of Zn2+ ions from the water solution was evaluated through the removal efficiency. The results have shown that geopolymerization process may successfully be used for immobilization of Zn by stabilization of EAFD and for production of low cost adsorbent for waste water treatment.

Development of a technical process concerning the immobilisation of nuclear waste by embedding into ceramic matrix

International Nuclear Information System (INIS)

Schubert, G.; Krause, H.

1993-12-01

Ceramic is considered a highly qualified matrix for the embedding of all radioactive waste concentrates arising from reprocessing and fabricating UO 2 /PuO 2 -mixed oxide fuel elements and it may take up all long-lived or highly active radionuclides. Parallel to product development a technically feasible process has been started. The wastes are mixed with the ceramics-forming agents in a wet medium. A double-shaft extruder may be used. Backfitting of the extruder for use in a hot cell may be carried out easily. Experiments are presented and conceptions developed as to how the facility may be designed under aggravated boundary conditions of irradiation and remote handling. The process consists of the following stages: Preliminary treatment of the four waste suspensions, without dehydration; continuous dosage into a double-shaft extruder, where preliminary drying and then addition of the fifth waste type (dry ash) as well as of the mixture of ceramics-forming agents takes place; mixing and preferably extrusion. Heat treatment from the drying and calcination temperatures up to the sintering temperature of 1250-1300 C in a stationary heated electric furnace, filling of the hot material into canisters, filling of the cavities with liquid glas, and sealing of the cansiters. Except for an experiment with dissolver residues, all experiments were inactive. Conventional devices were applied with the aim of investigated their suitability for the process as well as for the conditions of remote handling and inrradiation. A facility, which was to be located downstream of a 350 t/a reprocessing plant, would have to have a throughput of about 40 kg/h ceramic product or 6 canisters per day. (orig./HP) [de

Process-generated nanoparticles from ceramic tile sintering: Emissions, exposure and environmental release.

Science.gov (United States)

Fonseca, A S; Maragkidou, A; Viana, M; Querol, X; Hämeri, K; de Francisco, I; Estepa, C; Borrell, C; Lennikov, V; de la Fuente, G F

2016-09-15

The ceramic industry is an industrial sector in need of significant process changes, which may benefit from innovative technologies such as laser sintering of ceramic tiles. Such innovations result in a considerable research gap within exposure assessment studies for process-generated ultrafine and nanoparticles. This study addresses this issue aiming to characterise particle formation, release mechanisms and their impact on personal exposure during a tile sintering activity in an industrial-scale pilot plant, as a follow-up of a previous study in a laboratory-scale plant. In addition, possible particle transformations in the exhaust system, the potential for particle release to the outdoor environment, and the effectiveness of the filtration system were also assessed. For this purpose, a tiered measurement strategy was conducted. The main findings evidence that nanoparticle emission patterns were strongly linked to temperature and tile chemical composition, and mainly independent of the laser treatment. Also, new particle formation (from gaseous precursors) events were detected, with nanoparticles efficiency of the filtration system was successfully tested and evidenced a >87% efficiency in particle number concentrations removal. Copyright © 2016 The Authors. Published by Elsevier B.V. All rights reserved.

Analysis of the influence of process conditions on the surface finish of ceramic materials manufactured by EDM

International Nuclear Information System (INIS)

Puertas-Arbizu, I.; Luis-Perez, C. J.

2004-01-01

Electrical discharge machining (EDM) is an emerging alternative versus some other manufacturing processes of conductive ceramic materials, such as: laser machining, electrochemical machining, abrasive water jet, ultrasonic machining and diamond wheel grinding. Due to its interest in the industrial field, in this work a study of the influence of process conditions on the surface aspect of three conductive ceramic materials: hot-pressed boron carbide (B 4 C), reaction-bonded silicon carbide (SiSiC) and cobalt-bonded tungsten carbide (WC-Co) is carried out. These materials are to be electrical discharge machined under different machining conditions and in the particular case of finish stages (Ra≤ 1 μm). (Author)

Ceramic Composites of 3Y-TZP Doped with CuO: Processing, Microstructure and Tribology

NARCIS (Netherlands)

Ran, S.

2006-01-01

The work described in this thesis is about processing, microstructure and tribology of CuO doped 3Y-TZP (3 mol% yttria stabilised tetragonal zirconia polycrystals) composite ceramics. This group of materials has shown attractive properties such as superplastic behaviour at elevated temperature and a

Biotechnological production of vanillin using immobilized enzymes.

Science.gov (United States)

Furuya, Toshiki; Kuroiwa, Mari; Kino, Kuniki

2017-02-10

Vanillin is an important and popular plant flavor, but the amount of this compound available from plant sources is very limited. Biotechnological methods have high potential for vanillin production as an alternative to extraction from plant sources. Here, we report a new approach using immobilized enzymes for the production of vanillin. The recently discovered oxygenase Cso2 has coenzyme-independent catalytic activity for the conversion of isoeugenol and 4-vinylguaiacol to vanillin. Immobilization of Cso2 on Sepabeads EC-EA anion-exchange carrier conferred enhanced operational stability enabling repetitive use. This immobilized Cso2 catalyst allowed 6.8mg yield of vanillin from isoeugenol through ten reaction cycles at a 1mL scale. The coenzyme-independent decarboxylase Fdc, which has catalytic activity for the conversion of ferulic acid to 4-vinylguaiacol, was also immobilized on Sepabeads EC-EA. We demonstrated that the immobilized Fdc and Cso2 enabled the cascade synthesis of vanillin from ferulic acid via 4-vinylguaiacol with repetitive use of the catalysts. This study is the first example of biotechnological production of vanillin using immobilized enzymes, a process that provides new possibilities for vanillin production. Copyright © 2016 Elsevier B.V. All rights reserved.

Heavy ion irradiation effects of brannerite-type ceramics

International Nuclear Information System (INIS)

Lian, J.; Wang, L.M.; Lumpkin, G.R.; Ewing, R.C.

2002-01-01

Brannerite, UTi 2 O 6 , occurs in polyphase Ti-based, crystalline ceramics that are under development for plutonium immobilization. In order to investigate radiation effects caused by α-decay events of Pu, a 1 MeV Kr + irradiation on UTi 2 O 6 , ThTi 2 O 6 , CeTi 2 O 6 and a more complex material, composed of Ca-containing brannerite and pyrochlore, was performed over a temperature range of 25-1020 K. The ion irradiation-induced crystalline-to-amorphous transformation was observed in all brannerite samples. The critical amorphization temperatures of the different brannerite compositions are: 970 K, UTi 2 O 6 ; 990 K, ThTi 2 O 6 ; 1020 K, CeTi 2 O 6 . The systematic increase in radiation resistance from Ce-, Th- to U-brannerite is related to the difference of mean atomic mass of A-site cation in the structure. As compared with the pyrochlore structure-type, brannerite phases are more susceptible to ion irradiation-induced amorphization. The effects of structure and chemical compositions on radiation resistance of brannerite-type and pyrochlore-type ceramics are discussed

Conceptual design for remote handling methods using the HIP process in the Calcine Immobilization Program

International Nuclear Information System (INIS)

Berry, S.M.; Cox, C.G.; Hoover, M.A.

1994-03-01

This report recommends the remote conceptual design philosophy for calcine immobilization using the hot isostatic press (HIP) process. Areas of remote handling operations discussed in this report include: (1) introducing the process can into the front end of the HIP process, (2) filling and compacting the calcine/frit mixture into the process can, (3) evacuating and sealing the process can, (4) non-destructive testing of the seal on the process can, (5) decontamination of the process can, (6) HIP furnace loading and unloading the process can for the HIPing operation, (7) loading an overpack canister with processed HIP cans, (8) sealing the canister, with associated non-destructive examination (NDE) and decontamination, and (9) handling canisters for interim storage at the Idaho Chemical Processing Plant (ICPP) located on the Idaho National Engineering Laboratory (INEL) site

Corrosion of a Pu-doped zirconolite-rich ceramic

International Nuclear Information System (INIS)

Bakel, A.J.; Buck, E.C.; Wolf, S.F.; Chamberlain, D.B.; Bates, J.K.; Ebbinghaus, B.B.

1997-01-01

As part of a large Pu disposition program, a zirconolite-rich titanate ceramic is being developed at Lawrence Livermore National Laboratory (LLNL) as a possible immobilization material. This same material is being tested at Argonne National Laboratory (ANL). The goal of this study is to describe the corrosion behavior of this ceramic, particularly the release of Pu and Gd, using results from several static corrosion tests (MCC-1, PCT-A, and PCT-B). The release of relatively large amounts of Al, Ba, and Ca in short-term tests (3 day MCC-1 and 7 day PCT-A) indicates that these elements are released from grain boundaries or from highly soluble phases. Results from long-term (28, 98, and 182 day) PCT-B show that the releases of Al, Ba, and Ca decrease with time, the releases of U and Zr increase with time, and that the releases of Cs, Gd, Mo, and Pu remain fairly constant. Formation of alteration phases may lead to the decrease of Ba and Ca in leachate solutions. Due to the heterogeneous nature of the material, the formation of alteration phases, and the inherently low solubility of several elements, no element(s) could be recommended as good markers for the overall corrosion of this ceramic. Data show that, due to the complex nature of this material, the release of each element should be considered separately

Enhanced starch hydrolysis using α-amylase immobilized on cellulose ultrafiltration affinity membrane.

Science.gov (United States)

Konovalova, Viktoriia; Guzikevich, Kateryna; Burban, Anatoliy; Kujawski, Wojciech; Jarzynka, Karolina; Kujawa, Joanna

2016-11-05

In order to prepare ultrafiltration membranes possessing biocatalytic properties, α-amylase has been immobilized on cellulose membranes. Enzyme immobilization was based on a covalent bonding between chitosan and a surface of cellulose membrane, followed by an attachment of Cibacron Blue F3G-A dye as affinity ligand. Various factors affecting the immobilization process, such as enzyme concentration, pH of modifying solution, zeta-potential of membrane surface, and stability of immobilized enzyme were studied. The applicability of immobilized α-amylase has been investigated in ultrafiltration processes. The immobilization of α-amylase on membrane surface allows to increase the value of mass transfer coefficient and to decrease the concentration polarization effect during ultrafiltration of starch solutions. The enzyme layer on the membrane surface prevents a rapid increase of starch concentration due to the amylase hydrolysis of starch in the boundary layer. The presented affinity immobilization technique allows also for the regeneration of membranes from inactivated enzyme. Copyright © 2016 Elsevier Ltd. All rights reserved.

Positron annihilation in transparent ceramics

Science.gov (United States)

Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

2016-01-01

Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

Positron annihilation in transparent ceramics

International Nuclear Information System (INIS)

Husband, P; Selim, F A; Bartošová, I; Slugeň, V

2016-01-01

Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

Biomimetic processing of oriented crystalline ceramic layers

Energy Technology Data Exchange (ETDEWEB)

Cesarano, J.; Shelnutt, J.A.

1997-10-01

The aim of this project was to develop the capabilities for Sandia to fabricate self assembled Langmuir-Blodgett (LB) films of various materials and to exploit their two-dimensional crystalline structure to promote the growth of oriented thin films of inorganic materials at room temperature. This includes the design and synthesis of Langmuir-active (amphiphilic) organic molecules with end groups offering high nucleation potential for various ceramics. A longer range goal is that of understanding the underlying principles, making it feasible to use the techniques presented in this report to fabricate unique oriented films of various materials for electronic, sensor, and membrane applications. Therefore, whenever possible, work completed in this report was completed with the intention of addressing the fundamental phenomena underlying the growth of crystalline, inorganic films on template layers of highly organized organic molecules. This problem was inspired by biological processes, which often produce exquisitely engineered structures via templated growth on polymeric layers. Seashells, for example, exhibit great toughness owing to their fine brick-and-mortar structure that results from templated growth of calcium carbonate on top of layers of ordered organic proteins. A key goal in this work, therefore, is to demonstrate a positive correlation between the order and orientation of the template layer and that of the crystalline ceramic material grown upon it. The work completed was comprised of several parallel efforts that encompassed the entire spectrum of biomimetic growth from solution. Studies were completed on seashells and the mechanisms of growth for calcium carbonate. Studies were completed on the characterization of LB films and the capability developed for the in-house fabrication of these films. Standard films of fatty acids were studied as well as novel polypeptides and porphyrins that were synthesized.

Influence of Solution Properties and Process Parameters on the Formation and Morphology of YSZ and NiO Ceramic Nanofibers by Electrospinning

Directory of Open Access Journals (Sweden)

Gerard Cadafalch Gazquez

2017-01-01

Full Text Available The fabrication process of ceramic yttria-stabilized zirconia (YSZ and nickel oxide nanofibers by electrospinning is reported. The preparation of hollow YSZ nanofibers and aligned nanofiber arrays is also demonstrated. The influence of the process parameters of the electrospinning process, the physicochemical properties of the spinning solutions, and the thermal treatment procedure on spinnability and final microstructure of the ceramic fibers was determined. The fiber diameter can be varied from hundreds of nanometers to more than a micrometer by controlling the solution properties of the electrospinning process, while the grain size and surface roughness of the resulting fibers are mainly controlled via the final thermal annealing process. Although most observed phenomena are in qualitative agreement with previous studies on the electrospinning of polymeric nanofibers, one of the main differences is the high ionic strength of ceramic precursor solutions, which may hamper the spinnability. A strategy to control the effective ionic strength of precursor solutions is also presented.

The used epoxy matrix in immobilization sludge process of alpha emitter radioactive waste

International Nuclear Information System (INIS)

Walman, E.; Salimin, Z.; Johan, B.

1998-01-01

Immobilization of alpha emitter radioactive waste containing of ion complex of uranyl carbonate on uranium concentration ≤ 50 mg/l has been carried out using epoxy matrix. The first step of process is the coagulation of uranium with 1.3 mole/l of Ca(OH) 2 coagulant concentration on pH 8 to precipitate the calcium uranyl carbonate on uranium concentration ≤ g/l. The immobilization of calcium uranyl carbonate with epoxy matrix was done on variation of the ratio of resin epoxy and hardener of 1 : 1 (giving the maximum value of density and compressive strength), the increasing of precipitate loading capacity give the decreasing of compressive strength of embedded waste. The test of compressive strength and leaching was done for the embedded waste after its curing time using Paul Weber equipment and 7 days immersion of samples in normal water. On the precipitate loading capacity of 70%, the quality of embedded waste still conform to the standard quality value i.e. density 1.2 g/cm 3 , compressive strength 10 kN/cm 2 and there is not any release of radionuclide during leaching test (undetectable).. (author)

Ceramic membrane development in NGK

Energy Technology Data Exchange (ETDEWEB)

Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

2011-05-15

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

Ceramic membrane development in NGK

Science.gov (United States)

Araki, Kiyoshi; Sakai, Hitoshi

2011-05-01

NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

External Criticality Risk of Immobilized Plutonium Waste Form in a Geologic Repository

International Nuclear Information System (INIS)

McClure, J.

2001-01-01

This purpose of this technical report is to provide a comprehensive summary of the waste package (WP) external criticality-related risk of the Plutonium Disposition ceramic waste form, which is being developed and evaluated by the Office of Fissile Materials Disposition of the United States Department of Energy (DOE). Potential accumulation of the fissile materials, 239 Pu and 235 U, in rock formations having a favorable chemical environment for such actions, requires analysis because autocatalytic configurations, while unlikely to form, never-the-less have consequences which are undesirable and require evaluation. Secondly, the WP design has evolved necessitating a re-evaluation of the internal WP degradation scenarios that contribute to the external source terms. The scope of this study includes a summary of the revised WP degradation calculations, a summary of the accumulation mechanisms in fractures and lithophysae in the tuff beneath the WP footprint, and a summary of the criticality risk calculations from any accumulated fissile material. Accumulations of fissile material external to the WP sufficient to pose a potential criticality risk require a deposition mechanism operating over sufficient time to reach required levels. The transporting solution concentrations themselves are well below critical levels (CRWMS 2001e). The ceramic waste form consists of Pu immobilized in ceramic disks, which would be embedded in High-Level Waste (HLW) glass in the standard HLW glass disposal canister. The ceramic disks would occupy approximately 12% of the HLW canister volume, while most of the remaining 88% of the volume would be occupied by HLW glass

Analysis of process parameters for a DCMS process of a rotating ceramic ITO target

Energy Technology Data Exchange (ETDEWEB)

Ries, Patrick; Wuttig, Matthias [Institute of Physics, RWTH Aachen University (Germany)

2012-07-01

ITO is the most commonly used but at the same time rather expensive Transparent Conducting Oxide. This fact is due to the high Indium to Tin ratio of 90:10 that is necessary to obtain the best electrical conductivity. If it is possible to find another ratio with similar electrical properties but higher Tin content, this would be of great industrial relevance. To accomplish this goal and to check the hypothesis an in-house developed serial co-sputtering system is employed. The tool consists of a rotating primary cathode and up to two secondary cathodes for co-sputtering processes. The process parameters of a DC-sputtered ceramic ITO target installed on the primary cathode are analyzed and correlations with the thin film properties, especially the resistance and the transmittance are shown. The resistance behavior upon changing the Tin content via a co-deposition process from a secondary cathode will be presented.

Glass Ceramic Formulation Data Package

International Nuclear Information System (INIS)

Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

2012-01-01

A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

Low Thermal Expansion Glass Ceramics

CERN Document Server

Bach, Hans

2005-01-01

This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

Immobilization of wet solid wastes at nuclear power plants

International Nuclear Information System (INIS)

Neilson, R.M. Jr.

1977-01-01

Wet solid wastes are classified into four basic types: spent resins, filter sludges, evaporator concentrates, and miscellaneous liquids. Although the immobilization of wet solid wastes is primarily concerned with the incorporation of the waste with a solidification agent, there are a number of other discrete operations or subsystems involved in the treatment of these wastes that may affect the immobilized waste product. The immobilization process may be broken down into five basic operations: waste collection, waste pretreatment, solidification agent handling, mixing/packaging, and waste package handling. The properties of the waste forms that are ultimately shipped from the reactor site are primarily influenced by the methods utilized during the waste collection, waste pretreatment and mixing/packaging operations. The mixing/packaging (solidification) operation is perhaps the most important stage of the immobilization process. The basic solidification agent types are: absorbants, hydraulic cement, urea-formaldehyde, bitumen, and other polymer systems

High-level waste immobilization program: an overview

International Nuclear Information System (INIS)

Bonner, W.R.

1979-09-01

The High-Level Waste Immobilization Program is providing technology to allow safe, affordable immobilization and disposal of nuclear waste. Waste forms and processes are being developed on a schedule consistent with national needs for immobilization of high-level wastes stored at Savannah River, Hanford, Idaho National Engineering Laboratory, and West Valley, New York. This technology is directly applicable to high-level wastes from potential reprocessing of spent nuclear fuel. The program is removing one more obstacle previously seen as a potential restriction on the use and further development of nuclear power, and is thus meeting a critical technological need within the national objective of energy independence

Immobilization of microorganisms. Part 1. Preparation of immobilized Lactobacillus bulgaricus

Energy Technology Data Exchange (ETDEWEB)

Lee, K H

1981-01-01

The immobilization of Lactobacillus bulgaricus on polyacrylamide and on alginate beads was investigated. The most active immobilized cells were obtained by entrapment in Ca alginate beads. These immobilized microbial cells, when introduced into 4.5% lactose solution and whey solution showed maximum relative activity of 28% for lactose and 18% for whey compared to free cells.

Development of high-density ceramic composites for ballistic applications

International Nuclear Information System (INIS)

Rupert, N.L.; Burkins, M.S.; Gooch, W.A.; Walz, M.J.; Levoy, N.F.; Washchilla, E.P.

1993-01-01

The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm 2 . These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al 2 O 3 will be presented

Concept and construction process of the ceramic curtain of Vila-real Library

Directory of Open Access Journals (Sweden)

A. Peñín Llobell

2016-12-01

Full Text Available The construction of the Library of Vila-real, selected in 2012 in the VIII Latin American Biennial of Architecture and Urbanism, highlights the importance of collaboration with industry for the development and application of its outer membrane. The analysis of the construction process of the ceramic cylindrical curtain that defines it, performed by white glazed ceramic, 5 cm diameter and 7.5 m height, reveals this fact. The system builds an interstitial space, essential for its use and environmental integration. At the same time it links the building to both local industrial fabric, which aims to establish itself as one of its exponents, and to the Mediterranean culture of filters. The procedure followed is ascribed to the postartesanal and pragmatic perspective that beyond the modern heroes, introduced characters like Jean Prouvé and that today, we state, should find natural and legal channels for its development, on behalf of the progress of the construction sector.

Potato Processing Wastewater as a Substrate for Red Pigment Production from Immobilized Gamma-Irradiated Cells of Monascus purpureus

International Nuclear Information System (INIS)

Hazaa, M.A.; Shash, S.M.; Emam, D.A.; Youssef, B.M.; Khalaf, M.A.

2009-01-01

Although pigment production by Monascus spp. in chemically defined media is well documented (in submerged cultures and free cells), very few information is available about the use of agro-industrial wastes and immobilized cells. In this study immobilized irradiated spores (in sponge cubes) of M. purpureus (24 h age and 0.5 g cubes/50 ml medium) produced high amount of red pigment reached up to 2.32 g/I, after 4 days of incubation, compared with the amount of pigment produced by the free cells (1.84 g/I). Also, potato processing wastewater (PPW) was examined as the main culture medium for red pigment production by this fungus under optimizing culture conditions for repeated batches. The results showed that with irradiated immobilized cells, the maximum amount of red pigment production (1.96 g/I) was recorded at the second batch. Moreover, high reductions of biochemical oxygen demand (BOD); 82.6 % for this waste was obtained during the second batch. The data revealed that very little amount of soluble toxic substances in the extracted sample leading to only 8% dead chicken embryos

Ceramic technology for Advanced Heat Engines Project

Energy Technology Data Exchange (ETDEWEB)

Johnson, D.R.

1991-07-01

Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.