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Sample records for ceramic immobilization processes

  1. Status of plutonium ceramic immobilization processes and immobilization forms

    Energy Technology Data Exchange (ETDEWEB)

    Ebbinghaus, B.B.; Van Konynenburg, R.A. [Lawrence Livermore National Lab., CA (United States); Vance, E.R.; Jostsons, A. [Australian Nuclear Science and Technology Organization, Menai (Australia)] [and others

    1996-05-01

    Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R&D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi{sub 2}O{sub 7}), the desired actinide host phase, with lesser amounts of hollandite (BaAl{sub 2}Ti{sub 6}O{sub 16}) and rutile (TiO{sub 2}). Alternative actinide host phases are also being considered. These include pyrochlore (Gd{sub 2}Ti{sub 2}O{sub 7}), zircon (ZrSiO{sub 4}), and monazite (CePO{sub 4}), to name a few of the most promising. R&D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO{sub 2} powder, cold press and sinter fabrication methods, and immobilization form formulation issues.

  2. Status of plutonium ceramic immobilization processes and immobilization forms

    International Nuclear Information System (INIS)

    Ebbinghaus, B.B.; Van Konynenburg, R.A.; Vance, E.R.; Jostsons, A.

    1996-01-01

    Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R ampersand D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi 2 O 7 ), the desired actinide host phase, with lesser amounts of hollandite (BaAl 2 Ti 6 O 16 ) and rutile (TiO 2 ). Alternative actinide host phases are also being considered. These include pyrochlore (Gd 2 Ti 2 O 7 ), zircon (ZrSiO 4 ), and monazite (CePO 4 ), to name a few of the most promising. R ampersand D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO 2 powder, cold press and sinter fabrication methods, and immobilization form formulation issues

  3. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Chang-Zhong [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Tang, Yuanyuan [School of Environmental Science and Engineering, South University of Science and Technology of China, Shenzhen 518055 (China); Lee, Po-Heng [Department of Civil & Environmental Engineering, The Hong Kong Polytechnic University, Hong Kong Special Administrative Region (China); Liu, Chengshuai, E-mail: csliu@soil.gd.cn [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550009 (China); Shih, Kaimin, E-mail: kshih@hku.hk [Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Li, Fangbai [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China)

    2017-01-05

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4} spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4}. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr{sub 2}O{sub 3} and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the

  4. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    International Nuclear Information System (INIS)

    Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

    2017-01-01

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr 1.32 Fe 0.19 Al 0.49 O 4 spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr 1.32 Fe 0.19 Al 0.49 O 4 . Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr 2 O 3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that

  5. Ceramic process and plant design for high-level nuclear waste immobilization

    International Nuclear Information System (INIS)

    Grantham, L.F.; McKisson, R.L.; De Wames, R.E.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

    1983-01-01

    In the last 3 years, significant advances in ceramic technology for high-level nuclear waste solidification have been made. Product quality in terms of leach-resistance, compositional uniformity, structural integrity, and thermal stability promises to be superior to borosilicate glass. This paper addresses the process effectiveness and preliminary designs for glass and ceramic immobilization plants. The reference two-step ceramic process utilizes fluid-bed calcination (FBC) and hot isostatic press (HIP) consolidation. Full-scale demonstration of these well-developed processing steps has been established at DOE and/or commercial facilities for processing radioactive materials. Based on Savannah River-type waste, our model predicts that the capital and operating cost for the solidification of high-level nuclear waste is about the same for the ceramic and glass options. However, when repository costs are included, the ceramic option potentially offers significantly better economics due to its high waste loading and volume reduction. Volume reduction impacts several figures of merit in addition to cost such as system logistics, storage, transportation, and risk. The study concludes that the ceramic product/process has many potential advantages, and rapid deployment of the technology could be realized due to full-scale demonstrations of FBC and HIP technology in radioactive environments. Based on our finding and those of others, the ceramic innovation not only offers a viable backup to the glass reference process but promises to be a viable future option for new high-level nuclear waste management opportunities

  6. SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River National Laboratory, Aiken, SC (United States); Marra, J. [Savannah River National Laboratory, Aiken, SC (United States)

    2014-10-02

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing.

  7. SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

    International Nuclear Information System (INIS)

    Amoroso, J.; Marra, J.

    2014-01-01

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear fuel. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing

  8. Zirconolite glass-ceramics for plutonium immobilization: The effects of processing redox conditions on charge compensation and durability

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yingjie, E-mail: yzx@ansto.gov.au; Gregg, Daniel J.; Kong, Linggen; Jovanovich, Miodrag; Triani, Gerry

    2017-07-15

    Zirconolite glass-ceramic samples doped with plutonium have been prepared via hot isostatic pressing. The effects of processing redox and plutonium loadings on plutonium valences, the presence of cation vacancies, zirconolite phase compositions, microstructures and durability have been investigated. Either tetravalent or trivalent plutonium ions may be incorporated on the Ca-site of CaZrTi{sub 2}O{sub 7} zirconolite with the Ca-site cation vacancies and the incorporation of Al{sup 3+} ions on the Ti-site for charge compensation. Plutonium and gadolinium (as a neutron absorber) are predominantly partitioned in zirconolite phases leading to the formation of chemically durable glass-ceramics suitable for the immobilization of impure plutonium wastes arising from the nuclear fuel cycle. - Highlights: •Plutonium validations of zirconolite glass-ceramics. •Effects of processing redox and plutonium loading. •Zirconolite phase compositions and plutonium valences. •Cation vacancies and chemical durability.

  9. Calcium-borosilicate glass-ceramics wasteforms to immobilize rare-earth oxide wastes from pyro-processing

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Miae [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Heo, Jong, E-mail: jheo@postech.ac.kr [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Department of Materials Engineering, Adama Science and Technology University (ASTU), PO Box 1888, Adama (Ethiopia)

    2015-12-15

    Glass-ceramics containing calcium neodymium(cerium) oxide silicate [Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2}] crystals were fabricated for the immobilization of radioactive wastes that contain large portions of rare-earth ions. Controlled crystallization of alkali borosilicate glasses by heating at T ≥ 750 °C for 3 h formed hexagonal Ca–silicate crystals. Maximum lanthanide oxide waste loading was >26.8 wt.%. Ce and Nd ions were highly partitioned inside Ca–silicate crystals compared to the glass matrix; the rare-earth wastes are efficiently immobilized inside the crystalline phases. The concentrations of Ce and Nd ions released in a material characterization center-type 1 test were below the detection limit (0.1 ppb) of inductively coupled plasma mass spectroscopy. Normalized release values performed by a product consistency test were 2.64·10{sup −6} g m{sup −2} for Ce ion and 2.19·10{sup −6} g m{sup −2} for Nd ion. Results suggest that glass-ceramics containing calcium neodymium(cerium) silicate crystals are good candidate wasteforms for immobilization of lanthanide wastes generated by pyro-processing. - Highlights: • Glass-ceramic wasteforms containing Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2} crystals were synthesized to immobilize lanthanide wastes. • Maximum lanthanide oxide waste loading was >26.8 wt.%. • Ce and Nd ions were highly partitioned inside Ca–Nd–silicate crystals compared to glass matrix. • Amounts of Ce and Nd ions released in the material characterization center-type 1 were below the detection limit (0.1 ppb). • Normalized release values performed by a PCT were 2.64• 10{sup −6} g m{sup −2} for Ce ions and 2.19• 10{sup −6} g m{sup −2} for Nd ions.

  10. Ceramic Hosts for Fission Products Immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Peter C Kong

    2010-07-01

    Natural spinel, perovskite and zirconolite rank among the most leach resistant of mineral forms. They also have a strong affinity for a large number of other elements and including actinides. Specimens of natural perovskite and zirconolite were radioisotope dated and found to have survived at least 2 billion years of natural process while still remain their loading of uranium and thorium . Developers of the Synroc waste form recognized and exploited the capability of these minerals to securely immobilize TRU elements in high-level waste . However, the Synroc process requires a relatively uniform input and hot pressing equipment to produce the waste form. It is desirable to develop alternative approaches to fabricate these durable waste forms to immobilize the radioactive elements. One approach is using a high temperature process to synthesize these mineral host phases to incorporate the fission products in their crystalline structures. These mineral assemblages with immobilized fission products are then isolated in a durable high temperature glass for periods measured on a geologic time scale. This is a long term research concept and will begin with the laboratory synthesis of the pure spinel (MgAl2O4), perovskite (CaTiO3) and zirconolite (CaZrTi2O7) from their constituent oxides. High temperature furnace and/or thermal plasma will be used for the synthesis of these ceramic host phases. Nonradioactive strontium oxide will be doped into these ceramic phases to investigate the development of substitutional phases such as Mg1-xSrxAl2O4, Ca1-xSrxTiO3 and Ca1-xSrxZrTi2O7. X-ray diffraction will be used to establish the crystalline structures of the pure ceramic hosts and the substitution phases. Scanning electron microscopy and energy dispersive X-ray analysis (SEM-EDX) will be performed for product morphology and fission product surrogates distribution in the crystalline hosts. The range of strontium doping is planned to reach the full substitution of the divalent

  11. Plutonium immobilization in glass and ceramics

    International Nuclear Information System (INIS)

    Knecht, D.A.; Murphy, W.M.

    1996-01-01

    The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 degrees C, a higher temperature (1450 degrees C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature

  12. Plutonium immobilization in glass and ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Knecht, D.A. [Lockheed Martin Idaho Technologies, Idaho Falls (United States); Murphy, W.M. [Southwest Research Institute, San Antonio, TX (United States)

    1996-05-01

    The Materials Research Society Nineteenth Annual Symposium on the Scientific Basis for Nuclear Waste Management was held in Boston on November 27 to December 1, 1995. Over 150 papers were presented at the Symposium dealing with all aspects of nuclear waste management and disposal. Fourteen oral sessions and on poster session included a Plenary session on surplus plutonium dispositioning and waste forms. The proceedings, to be published in April, 1996, will provide a highly respected, referred compilation of the state of scientific development in the field of nuclear waste management. This paper provides a brief overview of the selected Symposium papers that are applicable to plutonium immobilization and plutonium waste form performance. Waste forms that were described at the Symposium cover most of the candidate Pu immobilization options under consideration, including borosilicate glass with a melting temperature of 1150 {degrees}C, a higher temperature (1450 {degrees}C) lanthanide glass, single phase ceramics, multi-phase ceramics, and multi-phase crystal-glass composites (glass-ceramics or slags). These Symposium papers selected for this overview provide the current status of the technology in these areas and give references to the relevant literature.

  13. Plutonium immobilization plant using ceramic in existing facilities at the Savannah River site

    International Nuclear Information System (INIS)

    DiSabatino, A.

    1998-01-01

    The Plutonium Immobilization Plant (PIP) accepts plutonium (Pu) from pit conversion and from non-pit sources, and through a ceramic immobilization process converts the plutonium into an immobilized form that can be disposed of in a high level waste (HLW) repository. This immobilization process is shown conceptually in Figure 1-1. The objective is to make an immobilized form, suitable for geologic disposal, in which the plutonium is as inherently unattractive and inaccessible as the plutonium in spent fuel from commercial reactors. The ceramic immobilization alternative presented in this report consists of first converting the surplus material to an oxide, followed by incorporating the plutonium oxide into a titanate-based ceramic material that is placed in metal cans

  14. Ceramic membrane microfilter as an immobilized enzyme reactor.

    Science.gov (United States)

    Harrington, T J; Gainer, J L; Kirwan, D J

    1992-10-01

    This study investigated the use of a ceramic microfilter as an immobilized enzyme reactor. In this type of reactor, the substrate solution permeates the ceramic membrane and reacts with an enzyme that has been immobilized within its porous interior. The objective of this study was to examine the effect of permeation rate on the observed kinetic parameters for the immobilized enzyme in order to assess possible mass transfer influences or shear effects. Kinetic parameters were found to be independent of flow rate for immobilized penicillinase and lactate dehydrogenase. Therefore, neither mass transfer nor shear effects were observed for enzymes immobilized within the ceramic membrane. Both the residence time and the conversion in the microfilter reactor could be controlled simply by regulating the transmembrane pressure drop. This study suggests that a ceramic microfilter reactor can be a desirable alternative to a packed bed of porous particles, especially when an immobilized enzyme has high activity and a low Michaelis constant.

  15. Effect of aluminum and silicon reactants and process parameters on glass-ceramic waste form characteristics for immobilization of high-level fluorinel-sodium calcined waste

    International Nuclear Information System (INIS)

    Vinjamuri, K.

    1993-06-01

    In this report, the effects of aluminum and silicon reactants, process soak time and the initial calcine particle size on glass-ceramic waste form characteristics for immobilization of the high-level fluorinel-sodium calcined waste stored at the Idaho Chemical Processing Plant (ICPP) are investigated. The waste form characteristics include density, total and normalized elemental leach rates, and microstructure. Glass-ceramic waste forms were prepared by hot isostatically pressing (HIPing) a pre-compacted mixture of pilot plant fluorinel-sodium calcine, Al, and Si metal powders at 1050 degrees C, 20,000 psi for 4 hours. One of the formulations with 2 wt % Al was HIPed for 4, 8, 16 and 24 hours at the same temperature and pressure. The calcine particle size range include as calcined particle size smaller than 600 μm (finer than -30 mesh, or 215 μm Mass Median Diameter, MMD) and 180 μm (finer than 80 mesh, or 49 μm MMD)

  16. Immobilization of fission products in phosphate ceramic waste forms

    International Nuclear Information System (INIS)

    Singh, D.

    1996-01-01

    The goal of this project is to develop and demonstrate the feasibility of a novel low-temperature solidification/stabilization (S/S) technology for immobilizing waste streams containing fission products such as cesium, strontium, and technetium in a chemically bonded phosphate ceramic. This technology can immobilize partitioned tank wastes and decontaminate waste streams containing volatile fission products

  17. Ceramification: A plutonium immobilization process

    Energy Technology Data Exchange (ETDEWEB)

    Rask, W.C. [Dept. of Energy, Golden, CO (United States); Phillips, A.G. [Rocky Flats Environmental Technology Site, Golden, CO (United States)

    1996-05-01

    This paper describes a low temperature technique for stabilizing and immobilizing actinide compounds using a combination process/storage vessel of stainless steel, in which measured amounts of actinide nitrate solutions and actinide oxides (and/or residues) are systematically treated to yield a solid article. The chemical ceramic process is based on a coating technology that produces rare earth oxide coatings for defense applications involving plutonium. The final product of this application is a solid, coherent actinide oxide with process-generated encapsulation that has long-term environmental stability. Actinide compounds can be stabilized as pure materials for ease of re-use or as intimate mixtures with additives such as rare earth oxides to increase their degree of proliferation resistance. Starting materials for the process can include nitrate solutions, powders, aggregates, sludges, incinerator ashes, and others. Agents such as cerium oxide or zirconium oxide may be added as powders or precursors to enhance the properties of the resulting solid product. Additives may be included to produce a final product suitable for use in nuclear fuel pellet production. The process is simple and reduces the time and expense for stabilizing plutonium compounds. It requires a very low equipment expenditure and can be readily implemented into existing gloveboxes. The process is easily conducted with less associated risk than proposed alternative technologies.

  18. Ceramic phases for immobilization of 129I

    International Nuclear Information System (INIS)

    Vance, E.R.; Agrawal, D.K.; Scheetz, B.E.; Pepin, J.G.; Atkinson, S.D.; White, W.B.

    1981-01-01

    Materials for ultimate disposal of 129 I have been studied. At present, iodide-sodalite, though not ideal, appears to be the best material for 129 I immobilization from the aspects of ease of preparation, thermal stability, cost of materials, and leach resistance. Good consolidation of the material was achieved by sintering in air at 1000 to 1200 0 C, but the iodine content was significantly below stoichiometric expectations. Hot aqueous media preferentially removed iodine, apparently by OH - substitution in near-neutral solutions, and I reversible reaction Cl - exchange occurred in brine. Alternation of the sodalite also took place. Soxhlet leach rates were about 5 x 10 -4 g/cm 2 -day by total weight loss, but physical weathering contributed significantly to this value. Moderate doses of radiation had no observable deleterious structural effects. Iodoboracites seemingly cannot be prepared by ceramic or nonhydrothermal wet chemical techniques. Fe-iodoboracite has inferior thermal stability to iodide-sodalite and was completely altered to hematite after treatment at 200 0 C in deionized water. Silver zeolites retained some iodine in the form of crystalline α-AgI at temperatures up to 1300 0 C even though heating above approx. 700 0 C altered the alumino-silicate framework. However, some of the iodine appeared to be present as soluble iodine, even in heated materials. Treatment at 200 0 C in deionized water or 2M NaCl significantly decreased the crystallinity of the aluminosilicate framework and the α-AgI reflections in the x-ray patterns were enhanced. Mild γ irradiations (approx. 50 MR) affected the x-ray diffraction patterns of some of the zeolites. Various lead oxyhalides had very poor thermal stability

  19. EIS Data Call Report: Plutonium immobilization plant using ceramic in new facilities at the Savannah River Site

    International Nuclear Information System (INIS)

    DiSabatino, A.

    1998-01-01

    The Plutonium Immobilization Plant (PIP) accepts plutonium (Pu) from pit conversion and from non-pit sources and, through a ceramic immobilization process, converts the plutonium into an immobilized form that can be disposed of in a high level waste (HLW) repository. This immobilization process is shown conceptually in Figure 1-1. The objective is to make an immobilized form, suitable for geologic disposal, in which the plutonium is as inherently unattractive and inaccessible as the plutonium in spent fuel from commercial reactors. The ceramic immobilization alternative presented in this report consists of first converting the surplus material to an oxide, followed by incorporating the plutonium oxide into a titanate-based ceramic material that is placed in metal cans

  20. A review of glass-ceramics for the immobilization of nuclear fuel recycle wastes

    International Nuclear Information System (INIS)

    Hayward, P.J.

    1987-01-01

    This report reviews the status of the Canadian, German, U.S., Japanese, U.S.S.R. and Swedish programs for the development of glass-ceramic materials for immobilizing the high-level radioactive wastes arising from the recycling of used nuclear fuel. The progress made in these programs is described, with emphasis on the Canadian program for the development of sphene-based glass-ceramics. The general considerations of product performance and process feasibility for glass-ceramics as a category of waste form material are discussed. 137 refs

  1. Vitrified chemically bonded phosphate ceramics for immobilization of radioisotopes

    Science.gov (United States)

    Wagh, Arun S.

    2016-04-05

    A method of immobilizing a radioisotope and vitrified chemically bonded phosphate ceramic (CBPC) articles formed by the method are described. The method comprises combining a radioisotope-containing material, MgO, a source of phosphate, and optionally, a reducing agent, in water at a temperature of less than 100.degree. C. to form a slurry; curing the slurry to form a solid intermediate CBPC article comprising the radioisotope therefrom; comminuting the intermediate CBPC article, mixing the comminuted material with glass frits, and heating the mixture at a temperature in the range of about 900 to about 1500.degree. C. to form a vitrified CBPC article comprising the radioisotope immobilized therein.

  2. Immobilization of transuranic sludge in glass-ceramic materials

    International Nuclear Information System (INIS)

    Welch, J.M.; Schuman, R.P.; Flinn, J.E.

    1982-03-01

    Studies were performed to determine the effectiveness of glass-ceramic waste forms, particularly iron-enriched basalt, for immobilizing transuranic waste sludges from the Rocky Flats plant operations. Two sludges were used in the study - one was nonradioactive and the other contained approx. 2200 dps/mg of 241 Am. The glass-ceramic waste forms were produced from laboratory-scale melting operations with subsequent controlled cooling. The waste forms were examined to assess the microstructures which resulted from systematically varied compositions and controlled cooling sequences. Leach tests in deionized water were performed on small monolithic specimens of the various glass-ceramic materials. The test results showed a rather strong temperature dependence for leach rates. Also, for some of these materials, marked differences in the 241 Am leaching behavior were seen in measurements obtained on acidified versus neutral aliquots of the spent leachates. 8 figures, 12 tables

  3. Immobilization of fission products in phosphate ceramic waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Singh, D.; Wagh, A. [Argonne National Lab., IL (United States)

    1997-10-01

    Chemically bonded phosphate ceramics (CBPCs) have several advantages that make them ideal candidates for containing radioactive and hazardous wastes. In general, phosphates have high solid-solution capacities for incorporating radionuclides, as evidenced by several phosphates (e.g., monazites and apatites) that are natural analogs of radioactive and rare-earth elements. The phosphates have high radiation stability, are refractory, and will not degrade in the presence of internal heating by fission products. Dense and hard CBPCs can be fabricated inexpensively and at low temperature by acid-base reactions between an inorganic oxide/hydroxide powder and either phosphoric acid or an acid-phosphate solution. The resulting phosphates are extremely insoluble in aqueous media and have excellent long-term durability. CBPCs offer the dual stabilization mechanisms of chemical fixation and physical encapsulation, resulting in superior waste forms. The goal of this task is develop and demonstrate the feasibility of CBPCs for S/S of wastes containing fission products. The focus of this work is to develop a low-temperature CBPC immobilization system for eluted {sup 99}Tc wastes from sorption processes.

  4. Development and characterization of basalt-glass ceramics for the immobilization of transuranic wastes

    International Nuclear Information System (INIS)

    Lokken, R.O.; Chick, L.A.; Thomas, L.E.

    1982-09-01

    Basalt-based waste forms were developed for the immobilization of transuranic (TRU) contaminated wastes. The specific waste studied is a 3:1 blend of process sludge and incinerator ash. Various amounts of TRU blended waste were melted with Pomona basalt powder. The vitreous products were subjected to a variety of heat treatment conditions to form glass ceramics. The total crystallinity of the glass ceramic, ranging from 20 to 45 wt %, was moderately dependent on composition and heat treatment conditions. Three parent glasses and four glass ceramics with varied composition and heat treatment were produced for detailed phase characterization and leaching. Both parent glasses and glass ceramics were mainly composed of a continuous, glassy matrix phase. This glass matrix entered into solution during leaching in both types of materials. The Fe-Ti rich dispersed glass phase was not significantly degraded by leaching. The glass ceramics, however, exhibited four to ten times less elemental releases during leaching than the parent glasses. The glass ceramic matrix probably contains higher Fe and Na and lower Ca and Mg relative to the parent glass matrix. The crystallization of augite in the glass ceramics is believed to contribute to the improved leach rates. Leach rates of the basalt glass ceramic are compared to those of other TRU nuclear waste forms containing 239 Pu

  5. Talc-silicon glass-ceramic waste forms for immobilization of high- level calcined waste

    International Nuclear Information System (INIS)

    Vinjamuri, K.

    1993-06-01

    Talc-silicon glass-ceramic waste forms are being evaluated as candidates for immobilization of the high level calcined waste stored onsite at the Idaho Chemical Processing Plant. These glass-ceramic waste forms were prepared by hot isostatically pressing a mixture of simulated nonradioactive high level calcined waste, talc, silicon and aluminum metal additives. The waste forms were characterized for density, chemical durability, and glass and crystalline phase compositions. The results indicate improved density and chemical durability as the silicon content is increased

  6. Immobilization of glucoamylase on ceramic membrane surfaces modified with a new method of treatment utilizing SPCP-CVD.

    Science.gov (United States)

    Ida; Matsuyama; Yamamoto

    2000-07-01

    Glucoamylase, as a model enzyme, was immobilized on a ceramic membrane modified by surface corona discharge induced plasma chemical process-chemical vapor deposition (SPCP-CVD). Characterizations of the immobilized enzyme were then discussed. Three kinds of ceramic membranes with different amounts of amino groups on the surface were prepared utilizing the SPCP-CVD method. Each with 1-time, 3-times and 5-times surface modification treatments and used for supports in glucoamylase immobilization. The amount of immobilized glucoamylase increased with the increase in the number of surface modification treatments and saturated to a certain maximum value estimated by a two-dimensional random packing. The operational stability of the immobilized glucoamylase also increased with the increase in the number of the surface treatment. It was almost the same as the conventional method, while the activity of immobilized enzyme was higher. The results indicated the possibility of designing the performance of the immobilized enzyme by controlling the amount of amino groups. The above results showed that the completely new surface modification method using SPCP was effective in modifying ceramic membranes for enzyme immobilization.

  7. UK program: glasses and ceramics for immobilization of radioactive wastes for disposal

    International Nuclear Information System (INIS)

    Johnson, K.D.B.

    1979-01-01

    The UK Research Program on Radioactive Waste Management includes the development of processes for the conversion of high-level-liquid-reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behavior under storage and disposal conditions have been examined. Methods for immobilizing activity from other wastes by conversion to glass or ceramic forms are described. The UK philosophy of final solutions to waste management and disposal is presented

  8. Phase composition of murataite ceramics for excess weapons plutonium immobilization

    International Nuclear Information System (INIS)

    Sobolev, I.A.; Stefanovsky, S.V.; Myasoedov, B.F.; Kullako, Y.M.; Yudintsev, S.V.

    2000-01-01

    Among the host phases for actinides immobilization, murataite (cubic, space group Fm3m) with the general formula A 4 B 2 C 7 O 22-x (A=Ca, Mn, Na, Ln, An; B=Mn, Ti, Zr, An IV ; C=Ti, Al, Fe; 0< x<1.5) is a promising matrix due to high isomorphic capacity and low leaching of actinides. One feature of murataite actinide zoning is an order-of-magnitude difference in concentration between the core and the rim. [1,2] Investigation of murataite ceramics in detail has shown occurrence of several murataite varieties with three-, five-, and eight-fold fluorite unit cells. [1-3] The goal of the present step of work is to study an effect of waste elements on phase composition of murataite ceramic and isomorphic capacity of waste elements

  9. Combustion synthesis of ceramic matrices for immobilization of 14C

    International Nuclear Information System (INIS)

    Bosc-Rouessac, F.; Marin-Ayral, R.M.; Haidoux, A.; Massoni, N.; Bart, F.

    2008-01-01

    In this study, the use of combustion synthesis for immobilization of 14 C was considered. Ceramic matrices have been prepared by this method using two different devices: one non-conventional with preheating of the samples and the other conventional device where ignition was produced thanks to tungsten filament. These two devices gave rise to different mechanisms of reactions involving different amounts of unreacted carbon graphite inside the matrix. The SHS samples were characterized by using scanning electron microscopy (SEM) and X-ray diffraction (XRD)

  10. Selection of a glass-ceramic formulation to immobilize fluorinel- sodium calcine

    International Nuclear Information System (INIS)

    Staples, B.A.; Wood, H.C.

    1994-12-01

    One option for immobilizing calcined high level wastes produced by nuclear fuel reprocessing activities at the Idaho Chemical Processing Plant (ICPP) is conversion to a glass-ceramic form through hot isostatic pressing. Calcines exist in several different chemical compositions, and thus candidate formulations have been developed for converting each to glass-ceramic forms which are potentially resistant to aqueous corrosion and stable enough to qualify for repository storage. Fluorinel/Na, a chemically complex calcine type, is one of the types being stored at ICPP, and development efforts have identified three formulations with potential for immobilizing it. These are a glass forming additive that uses aluminum metal to enhance reactivity, a second glass forming additive that uses titanium metal to enhance reactivity and a third that uses not only a combination of silicon and titanium metals but enough phosphorous pentoxide to form a calcium phosphate host phase in the glass-ceramic product. Glass-ceramics of each formulation performed well in restricted characterization tests. However, none of the three was subjected to rigorous testing that would provide information on whether each was processable, that is able to retain favorable characteristics over a practical range of processing conditions

  11. Preliminary study on immobilization of buffing dust by solidification method in ceramic brick

    Science.gov (United States)

    Yuliansyah, Ahmad Tawfiequrrahman; Prasetya, Agus; Putra, Arif Eka; Satriawan, Humam Budi

    2017-11-01

    Leather-based industries generate a substantial amount of hazardous solid and liquid wastes in their process. One of the solid wastes is buffing dust, which is fine particulates containing fat, tanning, dyes and chromium. From 1 ton of leather processed, approximately 2-6 kg of buffing dust is generated. Chromium in the buffing dust is carcinogenic, so a proper handling is highly required. Solidification is a method commonly used to immobilize toxic material. Hence, the material is trapped in a matrix made of binding agents to minimize its mobility. However, a very small amount of the materials is sometimes released to the environment during storage. This study investigates leaching process of chromium from immobilized buffing dust in ceramic brick. Buffing dust, which contains chromium, is solidified by mixing it with clay at certain compositions and fired in a muffle furnace to produce a ceramic brick. Performance of the solidification process is evaluated by measuring the leaching of chromium in the leaching test. The results show that the solidification has significantly reduced the potential release of chromium to the environment. Higher of the firing temperature, less chromium is leached from ceramic brick. The chromium concentration of leachate water from 800°C brick is 0.376 ppm, while those from 850 and 900°C brick are 0.212 and 0.179 ppm respectively.

  12. Instrumentation for studying binder burnout in an immobilized plutonium ceramic wasteform

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M; Pugh, D; Herman, C

    2000-04-21

    The Plutonium Immobilization Program produces a ceramic wasteform that utilizes organic binders. Several techniques and instruments were developed to study binder burnout on full size ceramic samples in a production environment. This approach provides a method for developing process parameters on production scale to optimize throughput, product quality, offgas behavior, and plant emissions. These instruments allow for offgas analysis, large-scale TGA, product quality observation, and thermal modeling. Using these tools, results from lab-scale techniques such as laser dilametry studies and traditional TGA/DTA analysis can be integrated. Often, the sintering step of a ceramification process is the limiting process step that controls the production throughput. Therefore, optimization of sintering behavior is important for overall process success. Furthermore, the capabilities of this instrumentation allows better understanding of plant emissions of key gases: volatile organic compounds (VOCs), volatile inorganics including some halide compounds, NO{sub x}, SO{sub x}, carbon dioxide, and carbon monoxide.

  13. Plutonium disposition via immobilization in ceramic or glass

    Energy Technology Data Exchange (ETDEWEB)

    Gray, L.W.; Kan, T.; Shaw, H.F.; Armantrout, A.

    1997-03-05

    The management of surplus weapons plutonium is an important and urgent task with profound environmental, national, and international security implications. In the aftermath of the Cold War, Presidential Policy Directive 13, and various analyses by renown scientific, technical, and international policy organizations have brought about a focused effort within the Department of Energy to identify and implement paths for the long term disposition of surplus weapons- usable plutonium. The central goal of this effort is to render surplus weapons plutonium as inaccessible and unattractive for reuse in nuclear weapons as the much larger and growing stock of plutonium contained in spent fuel from civilian reactors. One disposition option being considered for surplus plutonium is immobilization, in which the plutonium would be incorporated into a glass or ceramic material that would ultimately be entombed permanently in a geologic repository for high-level waste.

  14. Radioactive waste immobilization in protective ceramic forms by the HIP method at high pressures

    International Nuclear Information System (INIS)

    Sayenko, S.Yu.; Kantsedal, V.P.; Tarasov, R.V.; Starchenko, V.A.; Lyubtsev, R.I.

    1993-01-01

    Intense research activities have been carried out in recent years at the Kharkov Institute of Physics and Technology (KIPT) to develop the method of hot isostatic pressing (HIP) for immobilizing radioactive (primarily, high-level) wastes. With this method, the radioactive material is immobilized in a matrix under the simultaneous action of high pressures (up to 6,000 atm) and appropriate temperatures. The process has 2 variants: (1) radioactive wastes are treated as powders of oxides resulting from calcination during chemical treatment of spent fuel. In this case the radioactive material enters into the crystalline structure of the immobilized matrix or is distributed in the matrix as a homogeneous mixture; (2) protective barrier layers are pressed on spent fuel rods or their pieces as radioactive wastes, by the HIP method (fuel rod encapsulation in a protective form). Based on numerous results from various studies, the authors suggest that various ceramic compositions should be used as protective materials. Here the authors report two trends of their investigations: (1) development of ecologically clean process equipments for radioactive waste treatment by the HIP method; (2) manufacture of promising protective ceramic compositions and investigation of their physico-mechanical properties

  15. Immobilization of radioactive wastes in glasses and ceramics

    International Nuclear Information System (INIS)

    Zanotto, E.D.

    1983-01-01

    A large amount of radioactive liquid wastes arises from the reprocessing of spent nuclear fuels to recover uranium and plutonium. Immobilization of such wastes in solid form and disposal of the solidified wastes in safe places, to prevent contamination of the human environment, are topics of considerable interest for both the scientific community and the public in general. The great majority of materials candidate for the encapsulation of radioactive wastes are inorganic non-metalic, such as glasses, glass-ceramics, special cements, calcined ceramics and few more. Among these materials, certain glasses have received special attention, and are being studied for over twenty years. It is estimated that about US$2 billion have already been spent in these studies. The disposal (long term storage) of these solid wastes may be possible in deep geological formations, salt mines, the ocean bed, by evacuation to the outer space, etc. A brief review on the several options avaiable for encapsulation and disposal of high level radioactive liquid wastes is presented, along with the relative merits and disadvantages of the candidate materials for encapsulation. A few suggestions for the solution of the Brazilian problem are advanced. (Author) [pt

  16. Immobilization of fission products in phosphate ceramic waste forms

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.

    1997-01-01

    Argonne National Laboratory (ANL) is developing chemically bonded phosphate ceramics (CBPCs) to treat low-level mixed wastes, particularly those containing volatiles and pyrophorics that cannot be treated by conventional thermal processes. This work was begun under ANL''s Laboratory Directed Research and Development funds, followed by further development with support from EM-50''s Mixed Waste Focus Area

  17. Hot isostatically-pressed aluminosilicate glass-ceramic with natural crystalline analogues for immobilizing the calcined high-level nuclear waste at the Idaho Chemical Processing Plant

    International Nuclear Information System (INIS)

    Raman, S.

    1993-12-01

    The additives Si, Al, MgO, P 2 O 5 were mechanically blended with fluorinelsodium calcine in varying proportions. The batches were vacuum sealed in stainless steel canisters and hot isostatically pressed at 20,000 PSI and 1000 C for 4 hours. The resulting suite of glass-ceramic waste forms parallels the natural rocks in microstructural and compositional heterogeneity. Several crystalline phases ar analogous in composition and structure to naturally occurring minerals. Additional crystalline phases are zirconia and Ca-Mg borate. The glasses are enriched in silica and alumina. Approximately 7% calcine elements occur dissolved in this glass and the total glass content in the waste forms averages 20 wt%. The remainder of the calcine elements are partitioned into crystalline phases at 75 wt% calcine waste loading. The waste forms were tested for chemical durability in accordance with the MCC1-test procedure. The leach rates are a function of the relative proportions of additives and calcine, which in turn influence the composition and abundances of the glass and crystalline phases. The DOE leach rate criterion of less than 1 g/m 2 -day is met by all the elements B, Cs and Na are increased by lowering the melt viscosity. This is related to increased crystallization or devitrification with increases in MgO addition. This exploratory work has shown that the increases in waste loading occur by preferred partitioning of the calcine components among crystalline and glass phases. The determination of optimum processing parameters in the form of additive concentration levels, homogeneous blending among the components, and pressure-temperature stabilities of phases must be continued to eliminate undesirable effects of chemical composition, microstructure and glass devitrification

  18. Description of processes for the immobilization of selected transuranic wastes

    International Nuclear Information System (INIS)

    Timmerman, C.L.

    1980-12-01

    Processed sludge and incinerator-ash wastes contaminated with transuranic (TRU) elements may require immobilization to prevent the release of these elements to the environment. As part of the TRU Waste Immobilization Program sponsored by the Department of Energy (DOE), the Pacific Northwest Laboratory is developing applicable waste-form and processing technology that may meet this need. This report defines and describes processes that are capable of immobilizing a selected TRU waste-stream consisting of a blend of three parts process sludge and one part incinerator ash. These selected waste streams are based on the compositions and generation rates of the waste processing and incineration facility at the Rocky Flats Plant. The specific waste forms that could be produced by the described processes include: in-can melted borosilicate-glass monolith; joule-heated melter borosilicate-glass monolith or marble; joule-heated melter aluminosilicate-glass monolith or marble; joule-heated melter basaltic-glass monolith or marble; joule-heated melter glass-ceramic monolith; cast-cement monolith; pressed-cement pellet; and cold-pressed sintered-ceramic pellet

  19. Investigation of vitreous and crystalline ceramic materials for immobilization of alpha-contaminated residues

    International Nuclear Information System (INIS)

    Palmer, C.R.; Mellinger, G.B.; Rusin, J.M.

    1981-01-01

    Experimental investigations of two alternatives for immobilizing dispersible solid wastes contaminated with alpha-emitting radionuclides are reviewed. Borosilicate glasses and sintered silicate ceramics are being studied for such wastes, and results so far indicate both may offer attractive alternatives to waste generators. Waste oxide solubilities, de-vitrification behaviour and effects of residual carbon are examined for glasses incorporating incinerator ash and hydrated ferric oxide sludge. Glasses will accommodate these wastes at loadings of 30-60 wt% while maintaining good performance characteristics. A brief comparative evaluation of cold-pressed and sintered ceramics is also described. The effects on process and product properties of the choice of additives, waste loading and sintering temperature were determined. This approach also appears to promise economic waste loadings while achieving relatively durable waste forms. (author)

  20. Immobilization in ceramic waste forms of the residues from treatment of mixed wastes

    International Nuclear Information System (INIS)

    Oversby, V.M.; van Konynenburg, R.A.; Glassley, W.E.; Curtis, P.G.

    1993-11-01

    The Environmental Restoration and Waste Management Applied Technology Program at LLNL is developing a Mixed Waste Management Facility to demonstrate treatment technologies that provide an alternative to incineration. As part of that program, we are developing final waste forms using ceramic processing methods for the immobilization of the treatment process residues. The ceramic phase assemblages are based on using Synroc D as a starting point and varying the phase assemblage to accommodate the differences in chemistry between the treatment process residues and the defense waste for which Synroc D was developed. Two basic formulations are used, one for low ash residues resulting from treatment of organic materials contaminated with RCRA metals, and one for high ash residues generated from the treatment of plastics and paper products. Treatment process residues are mixed with ceramic precursor materials, dried, calcined, formed into pellets at room temperature, and sintered at 1150 to 1200 degrees C to produce the final waste form. This paper discusses the chemical composition of the waste streams and waste forms, the phase assemblages that serve as hosts for inorganic waste elements, and the changes in waste form characteristics as a function of variation in process parameters

  1. Polyphase ceramic and glass-ceramic forms for immobilizing ICPP high-level nuclear waste

    International Nuclear Information System (INIS)

    Harker, A.B.; Flintoff, J.F.

    1984-01-01

    Polyphase ceramic and glass-ceramic forms have been consolidated from simulated Idaho Chemical Processing Plant wastes by hot isostatic pressing calcined waste and chemical additives by 1000 0 C or less. The ceramic forms can contain over 70 wt% waste with densities ranging from 3.5 to 3.85 g/cm 3 , depending upon the formulation. Major phases are CaF 2 , CaZrTi 207 , CaTiO 3 , monoclinic ZrO 2 , and amorphous intergranular material. The relative fraction of the phases is a function of the chemical additives (TiO 2 , CaO, and SiO 2 ) and consolidation temperature. Zirconolite, the major actinide host, makes the ceramic forms extremely leach resistant for the actinide simulant U 238 . The amorphous phase controls the leach performance for Sr and Cs which is improved by the addition of SiO 2 . Glass-ceramic forms were also consolidated by HIP at waste loadings of 30 to 70 wt% with densities of 2.73 to 3.1 g/cm 3 using Exxon 127 borosilicate glass frit. The glass-ceramic forms contain crystalline CaF 2 , Al 203 , and ZrSi 04 (zircon) in a glass matrix. Natural mineral zircon is a stable host for 4+ valent actinides. 17 references, 3 figures, 5 tables

  2. A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

    International Nuclear Information System (INIS)

    Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

    2008-01-01

    The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

  3. The role of ceramics, cement and glass in the immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Glasser, F.P.

    1985-01-01

    A brief account is given of the constitution and origin of nuclear waste. The immobilization of wastes is discussed: borosilicate glasses are considered as possible matrices; ceramic forms are dealt with in more detail. The principles of the use of ceramics are explained, with examples of different ceramic structures; cements are mentioned as being suitable for wet, medium- to low-active wastes. The effects of radiation on cement, ceramic and glass waste forms are indicated. The account concludes with 'summary and future progress'. (U.K.)

  4. Development of crystalline ceramic for immobilization of TRU wastes in V.G. Khlopin Radium Institute

    International Nuclear Information System (INIS)

    Burakov, B.E.; Anderson, E.B.

    1999-01-01

    This paper discusses the Radium Institute's experience in the synthesis of crystalline ceramics based on two groups of actinide host-phases: 1) Zircon/zirconia-(Zn, Ac)SiO 4 /(Zr, Ac)O 2 , where Ac=Pu, Np, Am, Cm; 2) Garnet/perovskite-(Y, Gd, Ac) 3 (Al, Ga, Ac,..) 5 O 12 /(Y, Gd, Ac)(Al, Ga)O 3 . The zircon/zirconia ceramic was suggested as an universal waste form for the immobilization of TRU as well as weapon-grade Pu. Because the position of the Russian Ministry of Atomic Energy (Minatom) does not consider weapons Pu as a waste', the Radium Institute proposed the use of the same ceramic (mainly monophase zirconia ) as a Pu-fuel. The garnet/perovskite ceramic was suggested for the immobilization of military TRU wastes of complex chemical composition. The advantage of this ceramic is that Garnet and Perovskite host-phases can incorporate in their lattices not only actinides, but also other elements including neutron absorbers in a broad range of concentration and in different valence state. Sample of zircon/zirconia ceramic were prepared by hot uniaxial pressing (at temperature T=1300, 1400, 1500degC and pressure P=25 MPa) and sintering (at T=1450, 1490, 1500, 1600degC) methods using different types of initial precursor. Samples of garnet/perovskite ceramic were synthesized by melting method at T=2000degC. Ce, U, Gd were used as TRU stimulants for both types of ceramic. One sample of zircon/zirconia ceramic was doped with 10 wt.% of Pu 239 . Physico-chemical features of these ceramics are described. In conclusion we propose that the pressureless technology based on sintering or melting methods be used for the synthesis of ceramics for the immobilization of all types of TRU wastes. (author)

  5. Immobilization of preconditioned spent fuel from nuclear research reactors in a ceramic matrix

    International Nuclear Information System (INIS)

    Russo, Diego O.; Rodriguez, Diego S.; Heredia, Arturo D.; Sanfilippo, Miguel; Sterba, Mario E.; Mateos, Patricia

    2002-01-01

    The fuel elements from nuclear research reactors consist in a laminated sandwich of aluminum with a core of some uranium compound. To process this material its necessary to previously eliminate the aluminum covering the fuel, before the conditioning of the rest of the fuel in a stable matrix, in order to obtain an acceptable waste form for a subsequent disposition in a geological repository. Normally, mechanical and chemical methods are proposed for that purpose. One of the most developed techniques for immobilization of the radioactive elements above mentioned, is the vitrification. In this work we propose a method named CERUS (in Spanish Ceramizacion de Elementos Radiactivos con Uranio Sinterizado - Ceramization of radioactive elements with sintered uranium). This is a sinterization of the pre-treated fuel elements mixed with natural uranium oxide. The properties of the blocks obtained are adequate for final disposal in a deep geological reservoir. (author)

  6. Durability, mechanical, and thermal properties of experimental glass-ceramic forms for immobilizing ICPP high level waste

    International Nuclear Information System (INIS)

    Vinjamuri, K.

    1990-01-01

    The high-level liquid waste generated at the Idaho Chemical Processing Plant (ICPP) is routinely solidified into granular calcined high-level waste (HLW) and stored onsite. Research is being conducted at the ICPP on methods of immobilizing the HLW, including developing a durable glass-ceramic form which has the potential to significantly reduce the final waste volume by up to 60% compared to a glass form. Simulated, pilot plant, non-radioactive, calcines similar to the composition of the calcined HLW and glass forming additives are used to produce experimental glass-ceramic forms. The objective of the research reported in this paper is to study the impact of ground calcine particle size on durability and mechanical and thermal properties of experimental glass-ceramic forms

  7. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    Naslain , R.

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  8. Targeted Delivery of Hyaluronan-Immobilized Magnetic Ceramic Nanocrystals.

    Science.gov (United States)

    Wu, Hsi-Chin; Wang, Tzu-Wei; Hsieh, Shun-Yu; Sun, Jui-Sheng; Kang, Pei-Leun

    2016-01-01

    Effective cancer therapy relies on delivering the therapeutic agent precisely to the target site to improve the treatment outcome and to minimize side effects. Although surgery, chemotherapy, and radiotherapy are the standard methods commonly used in clinics, hyperthermia has been developed as a new and promising strategy for cancer therapy. In this study, magnetic bioceramic hydroxyapatite (mHAP) nanocrystals have been developed as heat mediator for intracellular hyperthermia. Hyaluronic acid (HA) modified mHAP nanocrystals are synthesized by a wet chemical precipitation process to achieve active targeting. The results demonstrate that the HA targeting moiety conjugated by a poly(ethylene glycol) (PEG) spacer arm is successfully immobilized on the surface of mHAP. The HA-modified mHAP possesses relatively good biocompatibility, an adequate biodegradation rate and superparamagnetic properties. The HA-modified mHAP could be localized and internalized into HA receptor-overexpressed malignant cells (e.g., MDA-MB-231 cell) and used as the heat generating agent for intracellular hyperthermia. The results from this study indicate that biocompatible HA-modified mHAP shows promise as a novel heat mediator and a specific targeting nanoagent for intracellular hyperthermia cancer therapy.

  9. Process arrangement options for Defense waste immobilization

    International Nuclear Information System (INIS)

    1980-02-01

    Current plans are to immobilize the SRP high-level liquid wastes in a high integrity form. Borosilicate glass was selected in 1977 as the reference waste form and a mjaor effort is currently underway to develop the required technology. A large new facility, referred to as the Defense Waste Processing Facility (DWPF) is being designed to carry out this mission, with project authorization targeted for 1982 and plant startup in 1989. However, a number of other process arrangements or manufacturing strategies, including staging the major elements of the project or using existing SRP facilities for some functions, have been suggested in lieu of building the reference DWPF. This study assesses these various options and compares them on a technical and cost basis with the DWPF. Eleven different manufacturing options for SRP defense waste solidification were examined in detail. These cases are: (1) vitrification of acid waste at current generation rate; (2) vitrification of current rate acid waste and caustic sludge; (3 and 4) vitrification of the sludge portion of neutralized waste; (5) decontamination of salt cake and storage of concentrated cesium and strontium for later immobilization; (6) processing waste in a facility with lower capacity than the DWPF; (7) processing waste in a combination of existing and new facilities; (8) waste immobilization in H Canyon; (9) vitrification of both sludge and salt; (10) DWPF with onsite storage; (11) deferred authorization of DWPF

  10. Immobilization of gadolinium in iron borophosphate glasses and iron borophosphate based glass-ceramics: Implications for the immobilization of plutonium(Ⅲ)

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Fu, E-mail: wangfu@swust.edu.cn; Liao, Qilong, E-mail: liaoqilong@swust.edu.cn; Dai, Yunya; Zhu, Hanzhen

    2016-08-15

    Immobilization of gadolinium (Gd), a nonradioactive surrogate for Pu{sup 3+}, in iron borophosphate glasses/glass-ceramics (IBP glasses/glass-ceramics) has been investigated. The IBP glass containing 4 mol% Gd{sub 2}O{sub 3} is homogeneously amorphous. At higher Gd{sub 2}O{sub 3} concentrations, additional Gd is retained in the glasses as crystalline inclusions of monazite GdPO{sub 4} crystalline phase detected with X-ray diffraction. Moreover, Gd{sub 2}O{sub 3} addition increases the T{sub g} of the IBP glasses in glass formation range, which is consistent with the structural modification of the glasses. The structure of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is mainly based on pyrophosphate units. The chemical durability of Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics is comparable to widely used borosilicate glass waste forms and the existence of monazite GdPO{sub 4} crystalline phase does not degrade the aqueous chemical durability of the IBP glasses/glass-ceramics. The Gd-loading results imply that the solubility should not be a limiting factor in processing nuclide Pu{sup 3+} if the formed crystalline phase(s) have high chemical durability. - Highlights: • Monazite GdPO{sub 4} are identified in the IBP glasses containing up to 6 mol% Gd{sub 2}O{sub 3}. • R{sub L} of the Gd{sub 2}O{sub 3}-loaded IBP glasses/glass-ceramics are about 10{sup −2} g m{sup −2} d{sup −1}. • Existence of GdPO{sub 4} does not degrade aqueous chemical durability of the IBP glass. • T{sub g} increases with increasing Gd{sub 2}O{sub 3} content in glass formation range. • IBP glasses are potential hosts for the immobilization of Pu{sup 3+} containing HLWs.

  11. Immobilization of INEL low-level radioactive wastes in ceramic containment materials

    International Nuclear Information System (INIS)

    Seymour, W.C.; Kelsey, P.V.

    1978-11-01

    INEL low-level radioactive wastes have an overall chemical composition that lends itself to self-containment in a ceramic-based material. Fewer chemical additives would be needed to process the wastes than to process high-level wastes or use a mixture containment method. The resulting forms of waste material could include a basalt-type glass or glass ceramic and a ceramic-type brick. Expected leach resistance is discussed in relationshp to data found in the literature for these materials and appears encouraging. An overview of possible processing steps for the ceramic materials is presented

  12. SYNROC process. A geochemical approach to nuclear waste immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Ringwood, A E; Kesson, S E; Ware, N G; Hibberson, W O; Major, A [Australian National Univ., Canberra. Research School of Earth Sciences

    1979-08-01

    The SYNROC process is proposed to immobilize high-level wastes as dilute solid solutions in the constituent minerals of a synthetic rock formed from a mixture of oxides. New modification of the SYNROC was developed. Experiments showed that the entire spectra of high-level waste elements can be incorporated in the crystal lattices of Ba-hollandite, perovskite and zirconolite. This titanate assemblage has been proved to be exceptionally resistant to hydrothermal leaching, and in this respect, amongst others, it is demonstrably superior to alternative ceramic waste forms and to borosilicate glasses. The relative stability of various waste forms was compared in hydrothermal leaching experiments using both pure water and 10 w/o NaCl solution. Borosilicate glasses were almost completely decomposed and disintegrated after only 24 hours at 350 deg C and 1000 bars, and the extensive loss of hazardous high-level waste elements occurred. The phase pollucite in ceramic waste forms began to decompose at 400 deg C. The hollandite-perovskite-zirconolite SYNROC assemblage was proved to be exceptionally resistant to leaching, surviving invariably the extreme conditions up to 900 deg C and 5000 bars. Geochemical studies of the naturally-occurring minerals containing radwaste elements are relevant to the problem of radiation damage to SYNROC phases. These imply that the 2-particle flux in SYNROC is unlikely to be enough to impair the ability to immobilize radwaste for the required period. The production of SYNROC is explained in detail. The SYNROC phases have the structures analogous to the natural minerals which have survived a variety of geological conditions for millions of years while retaining certain high-level waste elements in their crystal lattices.

  13. Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

    2012-09-30

    A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

  14. Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

    International Nuclear Information System (INIS)

    Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

    1999-01-01

    The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

  15. Process Technology for Immobilized Lipasecatalyzed Reactions

    DEFF Research Database (Denmark)

    Xu, Yuan

    Biocatalysis has attracted significant attention recently, mainly due to its high selectivity and potential benefits for sustainability. Applications can be found in biorefineries, turning biomass into energy and chemicals, and also for products in the food and pharmaceutical industries. However......, most applications remain in the production of high-value fine chemicals, primarily because of the expense of introducing new technology. In particular lipasecatalyzed synthesis has already achieved efficient operations for high-value products and more interesting now is to establish opportunities...... for low-value products. In order to guide the industrial implementation of immobilized-lipase catalyzed reactions, especially for highvolume low-value products, a methodological framework for dealing with the technical and scientific challenges and establishing an efficient process via targeted scale...

  16. Immobilization of heavy metals arising sludge galvanic, in glass ceramic material

    International Nuclear Information System (INIS)

    Felisberto, R.; Santos, M.C.; Basegio, T.; Bergmann, C.P.

    2016-01-01

    The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

  17. Design and In-Situ Processing of Metal-Ceramic and Ceramic-Ceramic Microstructures

    National Research Council Canada - National Science Library

    Sass, Stephen

    1997-01-01

    .... Metal-ceramic microstructures have been synthesized in situ by a variety of novel processing techniques, including the partial reduction of oxide compounds and displacement reactions and sol-gel...

  18. Development of iron phosphate ceramic waste form to immobilize radioactive waste solution

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jongkwon [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Um, Wooyong, E-mail: wooyong.um@pnnl.gov [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of); Pacific Northwest National Laboratory, Richland, WA 99354 (United States); Choung, Sungwook [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), San 31, Hyoja-Dong, Pohang (Korea, Republic of)

    2014-09-15

    The objective of this research was to develop an iron phosphate ceramic (IPC) waste form using converter slag obtained as a by-product of the steel industry as a source of iron instead of conventional iron oxide. Both synthetic off-gas scrubber solution containing technetium-99 (or Re as a surrogate) and LiCl–KCl eutectic salt, a final waste solution from pyrochemical processing of spent nuclear fuel, were used as radioactive waste streams. The IPC waste form was characterized for compressive strength, reduction capacity, chemical durability, and contaminant leachability. Compressive strengths of the IPC waste form prepared with different types of waste solutions were 16 MPa and 19 MPa for LiCl–KCl eutectic salt and the off-gas scrubber simulant, respectively, which meet the minimum compressive strength of 3.45 MPa (500 psi) for waste forms to be accepted into the radioactive waste repository. The reduction capacity of converter slag, a main dry ingredient used to prepare the IPC waste form, was 4136 meq/kg by the Ce(IV) method, which is much higher than those of the conventional Fe oxides used for the IPC waste form and the blast furnace slag materials. Average leachability indexes of Tc, Li, and K for the IPC waste form were higher than 6.0, and the IPC waste form demonstrated stable durability even after 63-day leaching. In addition, the Toxicity Characteristic Leach Procedure measurements of converter slag and the IPC waste form with LiCl–KCl eutectic salt met the universal treatment standard of the leachability limit for metals regulated by the Resource Conservation and Recovery Act. This study confirms the possibility of development of the IPC waste form using converter slag, showing its immobilization capability for radionuclides in both LiCl–KCl eutectic salt and off-gas scrubber solutions with significant cost savings.

  19. A review and discussion of candidate ceramics for immobilization of high-level fuel reprocessing wastes

    International Nuclear Information System (INIS)

    Hayward, P.J.

    1982-08-01

    This review discusses and attempts to evaluate 11 of the leading ceramic processes for hosting the high-level and high-level plus medium-level wastes which would arise from the reprocessing of used UO 2 , (Th,Pu)O 2 and (Th,U)O 2 fuels. The wasteform materials considered include glass ceramics, supercalcine ceramics, SYNROC ceramics, 'stuffed glass', titanate ceramics, cermets, clay ceramics, cement-based materials and multibarrier wasteforms. Although no attempt has been made to rank these candidates in order of superiority, the conclusion is drawn that, of the materials proposed so far, a glass ceramic appears to be best suited to the Canadian program, taking into account durability in the potential environment of a flooded vault, ability to withstand radiation and transmutation damage without serious loss of durability, ability to accommodate variable waste compositions, and ease of processing and quality control. This conclusion does not necessarily apply to other national waste management programs. However, many of the points raised might be included in any critical assessment of alternative wasteform materials

  20. Neodymium partitioning in zirconolite-based glass-ceramics designed for minor actinides immobilization

    International Nuclear Information System (INIS)

    Loiseau, P.; Caurant, D.; Baffier, N.; Fillet, C.

    2000-01-01

    This study deals with glass-ceramic matrices designed for the conditioning of minor actinides, in which zirconolite crystals (CaZrTi 2 O 7 ) are homogeneously dispersed in a residual glassy matrix. Good immobilization performances require a high enrichment of actinides in the crystalline phase (double containment principle). Glass-ceramics are obtained by controlled devitrification of an aluminosilicate parent glass containing large amounts of TiO 2 and ZrO 2 . Neodymium was selected to simulate the trivalent minor actinides. Crystallization was performed at 1200 deg. C for various Nd 2 O 3 contents (0 - 10 wt. %). In all cases, zirconolite crystallization is obtained in the bulk of glass-ceramics. The evolution of Nd 3+ location between the crystals and the residual glass was followed by electron spin resonance and optical absorption. Both techniques demonstrate that neodymium is partly incorporated in zirconolite crystals. Moreover, total Nd 2 O 3 content in parent glass has a strong effect on Nd 3+ ions distribution. (authors)

  1. Waste immobilization process development at the Savannah River Plant

    International Nuclear Information System (INIS)

    Charlesworth, D.L.

    1986-01-01

    Processes to immobilize various wasteforms, including waste salt solution, transuranic waste, and low-level incinerator ash, are being developed. Wasteform characteristics, process and equipment details, and results from field/pilot tests and mathematical modeling studies are discussed

  2. Microwave processing of ceramic oxide filaments

    Energy Technology Data Exchange (ETDEWEB)

    Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

    1995-05-01

    The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

  3. Preliminary assessment of nine waste-form products/processes for immobilizing transuranic wastes

    International Nuclear Information System (INIS)

    Crisler, L.R.

    1980-09-01

    Nine waste-form processes for reduction of the present and projected Transuranic (TRU) waste inventory to an immobilized product have been evaluated. Product formulations, selected properties, preparation methods, technology status, problem areas needing resolution and location of current research development being pursued in the United States are discussed for each process. No definitive utility ranking is attempted due to the early stage of product/process development for TRU waste containing products and the uncertainties in the state of current knowledge of TRU waste feed compositional and quantitative makeup. Of the nine waste form products/processes included in this discussion, bitumen and cements (encapsulation agents) demonstrate the degree of flexibility necessary to immobilize the wide composition range present in the TRU waste inventory. A demonstrated process called Slagging Pyrolysis Incineration converts a varied compositional feed (municipal wastes) to a ''basalt'' like product. This process/product appears to have potential for TRU waste immobilization. The remaining waste forms (borosilicate glass, high-silica glass, glass ceramics, ''SYNROC B'' and cermets) have potential for immobilizing a smaller fraction of the TRU waste inventory than the above discussed waste forms

  4. Radiation Damage Effects in Candidate Ceramics for Plutonium Immobilization: Final Report

    International Nuclear Information System (INIS)

    Strachan, Denis M.; Scheele, Randall D.; Icenhower, Jonathan P.; Buck, Edgar C.; Kozelisky, Anne E.; Sell, Rachel L.; Elovich, Robert J.; Buchmiller, William C.

    2004-01-01

    In this document, we summarize our study of the effects of radiation induced damage to the titanate ceramics that were to be the immobilization form for surplus weapons-grade Pu. In this study, we made five ceramic materials: pure-phase pyrochlore, pure-phase zirconolite, pyrochlore-rich baseline, zirconolite-rich baseline, and impurity baseline. Two-hundred specimens were made of which 130 contained approximately 10 mass% 238Pu and 70 contained 10 mass% 239Pu. The specimens containing 239Pu served as materials against which the behavior of the 238Pu-bearing specimens could be compared. In our studies, we measured the true density (density exclusive of surface connected porosity), bulk density, crystalline-phase composition with X-ray diffraction (XRD), and dissolution rates as radiation induced damage accumulated in the 238Pu-bearing specimens. We routinely took photographs of the specimens during each characterization period. From our studies, we determined that these materials swell less than 10% and generally less than 5%. As the material swells, some open porosity can be converted to closed porosity, often causing the true density to decrease more rapidly than the bulk density. In general, 3?1018 a/g of damage accumulation were required for the materials to become amorphous as determined with the XRD method. The order in which the phases became amorphous was brannerite, pyrochlore, and zirconolite with brannerite being the most susceptible to radiation induced damage. However, we also show that Pu is not evenly distributed amongst the phases when multiple phases are present. We were unsuccessful in making a pure brannerite to study. Therefore, the brannerite was always present with other phases. For a material containing about 10 mass% 239Pu, 3?1018 a/g represent about 500 years in the geologic repository. At no time in our studies was there evidence for microcracking in these materials, even upon close examination in a scanning-electron microscope . Upon

  5. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    Ceramic microfabrication by rapid prototyping process chains ... is nearly impossible, shaping has to be done by a replication step in the green, unfired state. ... This process chain combines the fast and inexpensive supply of master models by ...

  6. Firing: the proof test for ceramic processing

    International Nuclear Information System (INIS)

    Kingery, W.D.

    1975-01-01

    The object of ceramic processing is to form ware having certain shapes and properties. Thus, one test of the success of processing procedures must be in terms of the resulting structure and characteristics of a material after firing. During the firing process some few variations resulting from processing may be evened out, but the great majority of variation tends to be amplified. Examination of a few cases illustrates the nature of the defect amplification process. (U.S.)

  7. Advanced immobilization processes for fuel hulls and dissolver residues

    International Nuclear Information System (INIS)

    Hebel, W.; Boehme, G.; Findlay, J.R.; Sombret, C.

    1984-08-01

    Various research and development projects for the conditioning of cladding scraps and dissolver residues are pursued within the scope of the R and D programme on nuclear waste Management of the European Community. They include the characterization of the waste materials arising from industrial fuel reprocessing and the development of different waste immobilization techniques. These concern the embedment of scraps and residues into inert matrices like cement, metal alloys, compacted graphite and sintered ceramics as well as the treatment of the fuel hulls by melting or chemical conversion. The conditioned waste forms are tested as to their relevant properties for activity enclosure

  8. Advanced immobilization processes for fuel hulls and dissolver residues

    International Nuclear Information System (INIS)

    Hebel, W.; Boehme, G.; Findlay, J.R.; Sombert, C.

    1984-01-01

    Various research and development projects for the conditioning of cladding scraps and dissolver residues are pursued within the scope of the R and D programme on nuclear waste Management of the European Community. They include the characterization of the waste materials arising from industrial fuel reprocessing and the development of different waste immobilization techniques. These concern the embedment of the scraps and residues into inert matrices like cement, metal alloys, compacted graphite and sintered ceramics as well as the treatment of the fuel hulls by melting or chemical conversion. The conditioned waste forms are tested as to their relevant properties for activity enclosure

  9. Sintered bentonite ceramics for the immobilization of cesium- and strontium-bearing radioactive waste

    Science.gov (United States)

    Ortega, Luis Humberto

    The Advanced Fuel Cycle Initiative (AFCI) is a Department of Energy (DOE) program, that has been investigating technologies to improve fuel cycle sustainability and proliferation resistance. One of the program's goals is to reduce the amount of radioactive waste requiring repository disposal. Cesium and strontium are two primary heat sources during the first 300 years of spent nuclear fuel's decay, specifically isotopes Cs-137 and Sr-90. Removal of these isotopes from spent nuclear fuel will reduce the activity of the bulk spent fuel, reducing the heat given off by the waste. Once the cesium and strontium are separated from the bulk of the spent nuclear fuel, the isotopes must be immobilized. This study is focused on a method to immobilize a cesium- and strontium-bearing radioactive liquid waste stream. While there are various schemes to remove these isotopes from spent fuel, this study has focused on a nitric acid based liquid waste. The waste liquid was mixed with the bentonite, dried then sintered. To be effective sintering temperatures from 1100 to 1200°C were required, and waste concentrations must be at least 25 wt%. The product is a leach resistant ceramic solid with the waste elements embedded within alumino-silicates and a silicon rich phase. The cesium is primarily incorporated into pollucite and the strontium into a monoclinic feldspar. The simulated waste was prepared from nitrate salts of stable ions. These ions were limited to cesium, strontium, barium and rubidium. Barium and rubidium will be co-extracted during separation due to similar chemical properties to cesium and strontium. The waste liquid was added to the bentonite clay incrementally with drying steps between each addition. The dry powder was pressed and then sintered at various temperatures. The maximum loading tested is 32 wt. percent waste, which refers to 13.9 wt. percent cesium, 12.2 wt. percent barium, 4.1 wt. percent strontium, and 2.0 wt. percent rubidium. Lower loadings of waste

  10. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  11. Study of powellite-rich glass-ceramics for nuclear waste immobilization

    International Nuclear Information System (INIS)

    Taurines, T.

    2012-01-01

    MoO 3 is poorly soluble in borosilicate glasses which can lead to the crystallization of undesired phases when its concentration or the charge load (minor actinides and fission products concentration) is too high. Crystallization control is needed to guarantee good immobilization properties. We studied powellite-rich glass-ceramics obtained from a simplified nuclear glass in the system SiO 2 - B 2 O 3 - Na 2 O - CaO - Al 2 O 3 - MoO 3 - RE 2 O 3 (RE = Gd, Eu, Nd) by various heat treatments. Rare earth elements (REE) were added as minor actinides surrogates and as spectroscopic probes. The influence of MoO 3 and RE 2 O 3 content on powellite (CaMoO 4 ) crystallization was investigated. Various glass-ceramics (similar residual glass + powellite) were obtained with large crystal size distributions. Phase separation due to molybdenum occurs during quenching when [MoO 3 ] ≥ 2.5 mol%. We showed that increasing the rare earth content can suppress the phase separation due to molybdenum but it leads to spinodal decomposition of the residual glass. Furthermore, we studied the effects of parent glass complexifying and the insertion of Gd 3+ ions into the powellite structure. In order to understand the influence of microstructure on evolutions under β-irradiation, we studied point defects creation and structural changes. We showed that the damage induced by electronic excitations in the glass-ceramics is driven by the damage in the residual glass. (author) [fr

  12. Tungstate-based glass-ceramics for the immobilization of radio cesium

    Science.gov (United States)

    Drabarek, Elizabeth; McLeod, Terry I.; Hanna, John V.; Griffith, Christopher S.; Luca, Vittorio

    2009-02-01

    The preparation of tungstate-containing glass-ceramic composites (GCC) for the potential immobilization of radio cesium has been considered. The GCC materials were prepared by blending two oxide precursor compositions in various proportions. These included a preformed Cs-containing hexagonal tungsten bronze (HTB) phase (Cs 0.3Ti 0.2W 0.8O 3, P6 3/ mcm) and a blend of silica and other oxides. The use of the HTB phase was motivated on the assumption that a HTB-based adsorbent could be used to remove cesium directly from aqueous high level liquid waste feeds. In the absence of the HTB, glass-ceramics were relatively easily prepared from the Cs-containing glass-forming oxide blend. On melting the mixture a relative complex GCC phase assemblage formed. The principal components of this phase assemblage were determined using X-ray powder diffraction, 133Cs MAS-NMR, and cross-sectional SEM and included glass, various zeolites, scheelite (CaWO 4) and a range of other oxide phases and Cs-containing aluminosilicate. Importantly, under no circumstance was cesium partitioned into the glass phase irrespective of whether or not the composition included the preformed Cs-containing HTB compound. For compositions containing the HTB, cesium was partitioned into one of four major phases including zeolite; Cs-silica-tungstate bronze, pollucite (CsAlSi 2O 6), and an aluminosilicate with an Al/Si ratio close to one. The leach resistance of all materials was evaluated and related to the cesium distribution within the GCC phase assemblages. In general, the GCCs prepared from the HTB had superior durability compared with materials not containing tungsten. Indeed the compositions in many cases had leach resistances comparable to the best ceramics or glass materials.

  13. Process Technology for Immobilized LipaseProcess Technology for Immobilized Lipase-catalyzed

    DEFF Research Database (Denmark)

    Xu, Yuan

    Biocatalysis has attracted significant attention recently, mainly due to its high selectivity and potential benefits for sustainability. Applications can be found in biorefineries, turning biomass into energy and chemicals, and also for products in the food and pharmaceutical industries. However......, most applications remain in the production of high-value fine chemicals, primarily because of the expense of introducing new technology. In particular lipasecatalyzed synthesis has already achieved efficient operations for high-value products and more interesting now is to establish opportunities......-down experimental work is described in this thesis. The methodology uses economic targets to test options characterized via a set of tools. In order to validate the methodology, two processes based on immobilized lipase-catalysis have been studied: transesterification and esterification of vegetable oils...

  14. Stereo-selective hydrolytic reaction of toxic compounds by enzyme immobilized on porous ceramics; Takoshitsu ceramics kotaika koso ni yoru dokusei kagobutsu no rittai sentakuteki kasui bunkai hanno

    Energy Technology Data Exchange (ETDEWEB)

    Kato, K.; Saito, T. [National Industrial Research Institute of Nagoya, Nagoya (Japan)

    2000-08-25

    Experiment was made on stereo-selective hydrolytic reaction of trifluoroethyl ester of ketoprophene by various kinds of lipase. In addition, study was made on the stability of lipase simply immobilized on porous ceramics under the existence of organic solvent. In the experiment, the hydrolytic activity of 8 kinds of lipase was studied for ketoprophene monochloroethyl ester (1a) and trifluoroethyl ester (1b). The experiment result showed that lipase M originating in mold (Mucor Javanicus) shows a high reactivity and stereo-selectivity for the compound (1a). The lipase immobilized on porous ceramics was easily obtained by a very simple method composed of only throwing carriers into enzyme suspension, agitation and refrigerated drying. The lipase immobilized on porous ceramics 'Toyonite 200-A' synthesized from kaolinite retained the residual activity of nearly 50%, original selectivity and considerable stability after 5 times of repetitive uses. This study result is useful for bio- reactors and bio-sensors for synthesis or decomposition of compounds. (NEDO)

  15. The nitrate to ammonia and ceramic (NAC) process

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.

    1993-01-01

    A new low-temperature (50--60 degrees C) process for the reduction of nitrate or nitrite to ammonia gas in a stirred, ethylene glycol led reactor has been developed. The process has nearly completed 2 years of bench-top testing in preparation for a pilot-scale demonstration in the fall of 1994. The nitrate to ammonia and ceramic (NAC) process utilizes the active metal Al (in powder or shot form) in alkaline solution to convert nitrate to ammonia gas with the liberation of heat. Between 0.8 and 1.6 kg of Al per kilogram of sodium nitrate is required to convert solutions of between 3.1 and 6.2 M nitrate to near zero concentration. Prior to feeding Al to the reactor, 40 μm quartz is added based upon the total sodium content of the waste. Upon adding the Al, a by-product of gibbsite precipitates in the reactor as the ammonia leaves the solution. At the end of the reaction, the alumina-silica-based solids are dewatered, calcined, pressed, and sintered into a hard ceramic. Comparing the volume of the final ceramic product with the volume of the starting waste solution, we obtain an ∼70% volume reduction. This compares with an expected 50% volume increase if the waste were immobilized in cement-based grout. The process is being developed for use at Hanford, where as much as 125,000 tonnes of nitrate salts is stored in 4 million liter tanks. DOE may be able to shred radioactively contaminated scrap aluminum, and use this metal to feed the NAC reactor

  16. Advanced methods for processing ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-05-01

    Combustion chemical vapor deposition (CCVD) is a flame assisted, open air chemical vapor deposition (CVD) process. The process is capable of producing textured, epitaxial coatings on single crystal substrates using low cost reagents. Combustion chemical vapor deposition is a relatively inexpensive, alternative thin film deposition process with potential to replace conventional coating technologies for certain applications. The goals of this project are to develop the CCVD process to the point that potential industrial applications can be identified and reliably assessed.

  17. Laser processing of ceramics for microelectronics manufacturing

    Science.gov (United States)

    Sposili, Robert S.; Bovatsek, James; Patel, Rajesh

    2017-03-01

    Ceramic materials are used extensively in the microelectronics, semiconductor, and LED lighting industries because of their electrically insulating and thermally conductive properties, as well as for their high-temperature-service capabilities. However, their brittleness presents significant challenges for conventional machining processes. In this paper we report on a series of experiments that demonstrate and characterize the efficacy of pulsed nanosecond UV and green lasers in machining ceramics commonly used in microelectronics manufacturing, such as aluminum oxide (alumina) and aluminum nitride. With a series of laser pocket milling experiments, fundamental volume ablation rate and ablation efficiency data were generated. In addition, techniques for various industrial machining processes, such as shallow scribing and deep scribing, were developed and demonstrated. We demonstrate that lasers with higher average powers offer higher processing rates with the one exception of deep scribes in aluminum nitride, where a lower average power but higher pulse energy source outperformed a higher average power laser.

  18. Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

    Science.gov (United States)

    Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

    2008-12-01

    (1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

  19. Advanced methods for processing ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1997-04-01

    Combustion chemical vapor deposition (combustion CVD) is being developed for the deposition of high temperature oxide coatings. The process is being evaluated as an alternative to more capital intensive conventional coating processes. The thrusts during this reporting period were the development of the combustion CVD process for depositing lanthanum monazite, the determination of the influence of aerosol size on coating morphology, the incorporation of combustion CVD coatings into thermal barrier coatings (TBCs) and related oxidation research, and continued work on the deposition of zirconia-yttria coatings.

  20. PRELIMINARY STUDY OF CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K.; Billings, A.; Brinkman, K.; Marra, J.

    2010-09-22

    The Savannah River National Laboratory (SRNL) developed a series of ceramic waste forms for the immobilization of Cesium/Lanthanide (CS/LN) and Cesium/Lanthanide/Transition Metal (CS/LN/TM) waste streams anticipated to result from nuclear fuel reprocessing. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase ceramics containing hollandite-type phases, perovskites (particularly BaTiO{sub 3}), pyrochlores, zirconolite, and other minor metal titanate phases. Identification of excess Al{sub 2}O{sub 3} via X-ray Diffraction (XRD) and Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS) in the first series of compositions led to a Phase II study, with significantly reduced Al{sub 2}O{sub 3} concentrations and increased waste loadings. Three fabrication methodologies were used, including melting and crystallizing, pressing and sintering, and Spark Plasma Sintering (SPS), with the intent of studying phase evolution under various sintering conditions. XRD and SEM/EDS results showed that the partitioning of the waste elements in the sintered materials was very similar, despite varying stoichiometry of the phases formed. The Phase II compositions generally contained a reduced amount of unreacted Al{sub 2}O{sub 3} as identified by XRD, and had phase assemblages that were closer to the initial targets. Chemical composition measurements showed no significant issues with meeting the target compositions. However, volatilization of Cs and Mo was identified, particularly during melting, since sintering of the pressed pellets and SPS were performed at lower temperatures. Partitioning of some of the waste components was difficult to determine via XRD. SEM/EDS mapping showed that those elements, which were generally present in small concentrations, were well distributed throughout the waste forms. Initial studies of radiation damage tolerance using ion beam irradiation at Los

  1. Gamma radiolysis effects on leaching behavior of ceramic materials for nuclear fuel waste immobilization containers

    International Nuclear Information System (INIS)

    Onofrei, M.; Raine, D.K.; Hocking, W.H.; George, K.; Betteridge, J.S.

    1986-01-01

    The leaching behavior of ceramic materials for nuclear fuel waste immobilization containers, under the influence of a moderate gamma dose rate (4 Gy/h), has been investigated. Samples of Al/sub 2/O/sub 3/, stabilized ZrO/sub 2/, TiO/sub 2/, cermet (70% Al/sub 2/O-30% TiC), porcelain (with high Al/sub 2/O/sub 3/ content), and concrete (with sulfate-resisting portland cement plus silica fume) have been leached in Standard Canadian Shield Saline Solution (SCSSS), and SCSSS plus clay and sand (components of the disposal system), at 100 0 and 150 0 C for 231 and 987 days, respectively. Leaching solutions were analyzed and the surfaces of the leached samples were investigated by scanning electron microscopy in conjunction with energy dispersive X-ray spectroscopy and secondary ion mass spectrometry. Radiolysis did not appear to enhance the leaching, with or without bentonite and sand in the system. Analysis of the gas phase from sealed capsules showed O/sub 2/ depletion and production of CO/sub 2/ in all experiments containing bentonite. The decrease in O/sub 2/ is attributed to the leaching from the clay of Fe(II) species, which can participate in redox reactions with radicals generated by radiolysis. The CO/sub 2/ is produced from either the organic or inorganic fraction in the bentonite

  2. Systematic investigation of the strontium zirconium phosphate ceramic form for nuclear waste immobilization

    Science.gov (United States)

    Pet'kov, Vladimir; Asabina, Elena; Loshkarev, Vladimir; Sukhanov, Maksim

    2016-04-01

    We have summarized our data and literature ones on the thermophysical properties and hydrolytic stability of Sr0.5Zr2(PO4)3 compound as a host NaZr2(PO4)3-type (NZP) structure for immobilization of 90Sr-containing radioactive waste. Absence of any polymorphic transformations on the temperature dependence of its heat capacity between 7 and 665 K is caused by the stability of crystalline Sr0.5Zr2(PO4)3. Calculated values of thermal conductivity coefficients at zero porosity in the range 298-673 K were 1.86-2.40 W·m-1 K-1. The compound may be classified as low thermal expanding material due to its average linear thermal expansion coefficient. Study of the hydrolytic stability in acid and alkaline media has shown that the relative mass fraction of Sr2+ ions, released into aggressive leaching media, didn't exceed 1% of the mass of sample. Soxhlet leaching studies have shown substantial resistance towards the release of Sr2+ ions into distilled water. Feeble sinterability constrains practical applications of NZP substances, that is why known in literature methods of Sr0.5Zr2(PO4)3 dense ceramics obtaining have been reviewed.

  3. Process description and plant design for preparing ceramic high-level waste forms

    International Nuclear Information System (INIS)

    Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

    1983-01-01

    The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

  4. DEVELOPMENT OF CRYSTALLINE CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K.; Brinkman, K.

    2011-09-22

    The Savannah River National Laboratory (SRNL) is developing crystalline ceramic waste forms to incorporate CS/LN/TM high Mo waste streams consisting of perovskite, hollandite, pyrochlore, zirconolite, and powellite phase assemblages. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase crystalline ceramics. Fiscal Year 2011 (FY11) activities included (i) expanding the compositional range by varying waste loading and fabrication of compositions rich in TiO{sub 2}, (ii) exploring the processing parameters of ceramics produced by the melt and crystallize process, (iii) synthesis and characterization of select individual phases of powellite and hollandite that are the target hosts for radionuclides of Mo, Cs, and Rb, and (iv) evaluating the durability and radiation stability of single and multi-phase ceramic waste forms. Two fabrication methods, including melting and crystallizing, and pressing and sintering, were used with the intent of studying phase evolution under various sintering conditions. An analysis of the XRD and SEM/EDS results indicates that the targeted crystalline phases of the FY11 compositions consisting of pyrochlore, perovskite, hollandite, zirconolite, and powellite were formed by both press and sinter and melt and crystallize processing methods. An evaluation of crystalline phase formation versus melt processing conditions revealed that hollandite, perovskite, zirconolite, and residual TiO{sub 2} phases formed regardless of cooling rate, demonstrating the robust nature of this process for crystalline phase development. The multiphase ceramic composition CSLNTM-06 demonstrated good resistance to proton beam irradiation. Electron irradiation studies on the single phase CaMoO{sub 4} (a component of the multiphase waste form) suggested that this material exhibits stability to 1000 years at anticipated self-irradiation doses (2 x 10{sup 10}-2 x 10{sup 11} Gy), but that

  5. Immobilization of actinides in stable mineral type and ceramic materials (high temperature synthesis)

    Energy Technology Data Exchange (ETDEWEB)

    Starkov, O.; Konovalov, E.

    1996-05-01

    Alternative vitrification technologies are being developed in the world for the immobilization of high radioactive waste in materials with improved thermodynamic stability, as well as improved chemical and thermal stability and stability to radiation. Oxides, synthesized in the form of analogs to rock-forming minerals and ceramics, are among those materials that have highly stable properties and are compatible with the environment. In choosing the appropriate material, we need to be guided by its geometric stability, the minimal number of cations in the structure of the material and the presence of structural elements in the mineral that are isomorphs of uranium and thorium, actinoids found in nature. Rare earth elements, yttrium, zirconium and calcium are therefore suitable. The minerals listed in the table (with the exception of the zircon) are pegatites by origin, i.e. they are formed towards the end of the magma crystallization of silicates form the residual melt, enriched with Ta, Nb, Ti, Zr, Ce, Y, U and Th. Uranium and thorium in the form of isomorphic admixtures form part of the lattice of the mineral. These minerals, which are rather simple in composition and structure and are formed under high temperatures, may be viewed as natural physio-chemical systems that are stable and long-lived in natural environments. The similarity of the properties of actinoids and lanthanoids plays an important role in the geochemistry of uranium and thorium; however, uranium (IV) is closer to the {open_quotes}heavy{close_quotes} group of lanthanoids (the yttrium group) while thorium (IV) is closer to the {open_quotes}light{close_quotes} group (the cerium group). That is why rare earth minerals contain uranium and thorium in the form of isomorphic admixtures.

  6. Physical modeling of joule heated ceramic glass melters for high level waste immobilization

    International Nuclear Information System (INIS)

    Quigley, M.S.; Kreid, D.K.

    1979-03-01

    This study developed physical modeling techniques and apparatus suitable for experimental analysis of joule heated ceramic glass melters designed for immobilizing high level waste. The physical modeling experiments can give qualitative insight into the design and operation of prototype furnaces and, if properly verified with prototype data, the physical models could be used for quantitative analysis of specific furnaces. Based on evaluation of the results of this study, it is recommended that the following actions and investigations be undertaken: It was not shown that the isothermal boundary conditions imposed by this study established prototypic heat losses through the boundaries of the model. Prototype wall temperatures and heat fluxes should be measured to provide better verification of the accuracy of the physical model. The VECTRA computer code is a two-dimensional analytical model. Physical model runs which are isothermal in the Y direction should be made to provide two-dimensional data for more direct comparison to the VECTRA predictions. The ability of the physical model to accurately predict prototype operating conditions should be proven before the model can become a reliable design tool. This will require significantly more prototype operating and glass property data than were available at the time of this study. A complete set of measurements covering power input, heat balances, wall temperatures, glass temperatures, and glass properties should be attempted for at least one prototype run. The information could be used to verify both physical and analytical models. Particle settling and/or sludge buildup should be studied directly by observing the accumulation of the appropriate size and density particles during feeding in the physical model. New designs should be formulated and modeled to minimize the potential problems with melter operation identifed by this study

  7. Immobilization of tetravalent actinides in three phosphate based ceramics: britholites, TPD and monazites/brabantites

    International Nuclear Information System (INIS)

    Terra, O.; Audubert, F.; Dacheux, N.; Guy, C.; Podor, R.

    2004-01-01

    Three phosphate based ceramics were studied for the immobilization of tri- and tetravalent actinides: britholites Ca 9 Nd 1-x An x IV (PO 4 ) 5-x (SiO 4 ) 1+x F 2 , monazites/brabantites Ln 1-2x III Ca x An x IV PO 4 and Thorium Phosphate Diphosphate (TPD) Th 4-x An x IV (PO 4 ) 4 P 2 O 7 . For each material, the incorporation of Th, U(IV), or Ce(IV) in the structure was examined. This work was the early beginning of the incorporation of 239 Pu and/or 238 Pu in order to evaluate the effects of α -decay on these three crystallographic structures. The syntheses were carried out using dry chemistry methods, involving mechanical grinding then heating treatment (1100 deg C ≤ θ ≤ 1400 deg C). For britholites, we showed that the incorporation of thorium was complete for weight loading lower than 20 wt.% through the (Nd 3+ , PO 4 3- ) ↔ (Th 4+ , SiO 4 4- ) coupled substitution, leading to the preparation of solid solutions. Due to redox problems, the incorporation of uranium was limited to 5 to 8 wt.% and always led to a two-phase mixture of U-britholite and CaU 2 O 5+y . For solid solutions based on TPD and for brabantites, the syntheses dealing with the incorporation of Th and/or U(IV) were improved by dry chemistry method using three mechanical grinding-calcination cycles. For both solids, homogeneous and single phase samples of the corresponding solid solutions were obtained. Finally, dense pellets of britholites, monazites/brabantites and TAn IV PD solid solutions were prepared in order to study their chemical durability during leaching tests. (authors)

  8. Manufacturing of ceramic microcomponents by a rapid prototyping process chain

    International Nuclear Information System (INIS)

    Knitter, R.; Bauer, W.; Goehring, D.; Hausselt, J.

    2001-01-01

    Manufacturing of new ceramic components may be improved significantly by the use of rapid prototyping processes especially in the development of miniaturized or micropatterned components. Most known generative ceramic molding processes do not provide a sufficient resolution for the fabrication of microstructured components. In contrast to this, a rapid prototyping process chain that for example, combines micro-stereolithography and low-pressure injection molding, allows the rapid manufacturing of ceramic microcomponents from functional models to preliminary or small-lot series. (orig.)

  9. Thermal process for immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Brownell, L.E.; Isaacson, R.E.; Kupfer, M.J.; Schulz, W.W.

    1971-01-01

    The Thermalt process involves an exothermic, thermite-like reaction of aluminum metal with basalt, quartz sand, and radioactive waste. The resulting melt when solidified is a silicious stone-like material that is similar in chemical composition to basalt. The process utilizes low cost ingredients: basalt rock, which occurs naturally in the Hanford region, inexpensive aluminum metal such as aluminum scrap which need not be pure, and the waste which is predominately sodium nitrate salt. The waste itself along with the basalt provides the oxygen necessary for the reaction. The exothermic reaction provides the necessary heat to melt the ingredients thus eliminating the need for external heat sources such as furnaces which are necessary with most other melt methods. The final product is highly stable and essentially nonleachable; leach rates appear as low or lower than other melt products described in the literature. Initial studies indicate the process is effective for both low-level and high-level wastes. (U.S.)

  10. Ceramics in nuclear waste management

    Energy Technology Data Exchange (ETDEWEB)

    Chikalla, T D; Mendel, J E [eds.

    1979-05-01

    Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

  11. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  12. Processing and characterization of ceramic superconductor/polymer composites

    International Nuclear Information System (INIS)

    Kander, R.G.; Namboodri, S.L.

    1993-01-01

    One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

  13. Microwave processing for ceramic materials in microsystem technology

    International Nuclear Information System (INIS)

    Rhee, S.

    2002-11-01

    In this study, the applicability of microwaves for sintering of monolithic ceramics and ceramic microcomponents was investigated. Experiments with 2.45 GHz and 30 GHz microwaves were conducted and contrasted to conventional thermal processing. The advantages and disadvantages of microwave processing were then assessed. Nanoscale zirconia and sub-micron lead-zirconate-titanate electroceramics were selected for the evaluation. (orig.)

  14. Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO2 fuel reprocessing waste

    International Nuclear Information System (INIS)

    Tait, J.C.

    1993-05-01

    AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of 129 I, 85 Kr and 14 C. (author). 104 refs., 9 tabs., 5 figs

  15. Biomimetic processing of oriented crystalline ceramic layers

    Energy Technology Data Exchange (ETDEWEB)

    Cesarano, J.; Shelnutt, J.A.

    1997-10-01

    The aim of this project was to develop the capabilities for Sandia to fabricate self assembled Langmuir-Blodgett (LB) films of various materials and to exploit their two-dimensional crystalline structure to promote the growth of oriented thin films of inorganic materials at room temperature. This includes the design and synthesis of Langmuir-active (amphiphilic) organic molecules with end groups offering high nucleation potential for various ceramics. A longer range goal is that of understanding the underlying principles, making it feasible to use the techniques presented in this report to fabricate unique oriented films of various materials for electronic, sensor, and membrane applications. Therefore, whenever possible, work completed in this report was completed with the intention of addressing the fundamental phenomena underlying the growth of crystalline, inorganic films on template layers of highly organized organic molecules. This problem was inspired by biological processes, which often produce exquisitely engineered structures via templated growth on polymeric layers. Seashells, for example, exhibit great toughness owing to their fine brick-and-mortar structure that results from templated growth of calcium carbonate on top of layers of ordered organic proteins. A key goal in this work, therefore, is to demonstrate a positive correlation between the order and orientation of the template layer and that of the crystalline ceramic material grown upon it. The work completed was comprised of several parallel efforts that encompassed the entire spectrum of biomimetic growth from solution. Studies were completed on seashells and the mechanisms of growth for calcium carbonate. Studies were completed on the characterization of LB films and the capability developed for the in-house fabrication of these films. Standard films of fatty acids were studied as well as novel polypeptides and porphyrins that were synthesized.

  16. Monazite-type ceramics for the immobilization of minor actinides plutonium

    International Nuclear Information System (INIS)

    Heuser, Julia Maria

    2015-01-01

    The safe disposal of radioactive waste in deep geological formations is a challenging task of present and future generations. Innovative strategies as the conditioning of radionuclides in ceramic matrices can make a contribution here. This work points out monazite-type ceramics as potential waste forms for minor actinides and Pu. Several aspects concerning nuclear disposal as well as fundamental structural information were investigated. Lanthanide phosphate endmembers (LnPO 4 ) within the stability field of monazite (Ln = La-Gd) were synthesised within the scope of this work. To extend the knowledge of monazite phases, monoclinic TbPO 4 - and DyPO 4 -phases were prepared and characterised. Tb- and Dy-phosphates are situated in the xenotime stability field close to that of monazite. They can exist as metastable monazite phases. Structural characterisations of long- and short-range order were performed by X-ray diffraction, infrared (IR) and Raman spectroscopy. Structural data could be complemented, enhanced and gaps of knowledge could be filled by the first systematic consideration of the complete Ln-monazite-series (Ln = La-Dy). Furthermore, this work focuses on Sm-monazite phases. Samarium with an atomic number of 62 is located in the middle part of the lanthanides showing the monazite structure. Accordingly, it has a mean cationic radius within the Ln-monazite-series and hence shows a relative high flexibility regarding the incorporation of radionuclides with different radii. Sintering densities of SmPO 4 ceramics were optimised by varying process parameters like pressure and number of pressing steps. An irregular texture as well as densities of 94% of the theoretical value could be achieved. The resistance of Sm-monazite against ionising radiation were examined. Radiation damages caused by the α-decay of radionuclides incorporated in a ceramic matrix were simulated by computer calculations and experimentally by heavy ion bombardment of SmPO 4 . Thin layers of

  17. Dental ceramics: a review of new materials and processing methods.

    Science.gov (United States)

    Silva, Lucas Hian da; Lima, Erick de; Miranda, Ranulfo Benedito de Paula; Favero, Stéphanie Soares; Lohbauer, Ulrich; Cesar, Paulo Francisco

    2017-08-28

    The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I) monolithic zirconia restorations; II) multilayered dental prostheses; III) new glass-ceramics; IV) polymer infiltrated ceramics; and V) novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

  18. Dental ceramics: a review of new materials and processing methods

    Directory of Open Access Journals (Sweden)

    Lucas Hian da SILVA

    2017-08-01

    Full Text Available Abstract The evolution of computerized systems for the production of dental restorations associated to the development of novel microstructures for ceramic materials has caused an important change in the clinical workflow for dentists and technicians, as well as in the treatment options offered to patients. New microstructures have also been developed by the industry in order to offer ceramic and composite materials with optimized properties, i.e., good mechanical properties, appropriate wear behavior and acceptable aesthetic characteristics. The objective of this literature review is to discuss the main advantages and disadvantages of the new ceramic systems and processing methods. The manuscript is divided in five parts: I monolithic zirconia restorations; II multilayered dental prostheses; III new glass-ceramics; IV polymer infiltrated ceramics; and V novel processing technologies. Dental ceramics and processing technologies have evolved significantly in the past ten years, with most of the evolution being related to new microstructures and CAD-CAM methods. In addition, a trend towards the use of monolithic restorations has changed the way clinicians produce all-ceramic dental prostheses, since the more aesthetic multilayered restorations unfortunately are more prone to chipping or delamination. Composite materials processed via CAD-CAM have become an interesting option, as they have intermediate properties between ceramics and polymers and are more easily milled and polished.

  19. Short-Term Limb Immobilization Affects Cognitive Motor Processes

    Science.gov (United States)

    Toussaint, Lucette; Meugnot, Aurore

    2013-01-01

    We examined the effects of a brief period of limb immobilization on the cognitive level of action control. A splint placed on the participants' left hand was used as a means of immobilization. We used a hand mental rotation task to investigate the immobilization-induced effects on motor imagery performance (Experiments 1 and 2) and a number mental…

  20. Novel immobilization process of a thermophilic catalase: efficient purification by heat treatment and subsequent immobilization at high temperature.

    Science.gov (United States)

    Xu, Juan; Luo, Hui; López, Claudia; Xiao, Jing; Chang, Yanhong

    2015-10-01

    The main goal of the present work is to investigate a novel process of purification and immobilization of a thermophilic catalase at high temperatures. The catalase, originated from Bacillus sp., was overexpressed in a recombinant Escherichia coli BL21(DE3)/pET28-CATHis and efficiently purified by heat treatment, achieving a threefold purification. The purified catalase was then immobilized onto an epoxy support at different temperatures (25, 40, and 55 °C). The immobilizate obtained at higher temperatures reached its maximum activity in a shorter time than that obtained at lower temperatures. Furthermore, immobilization at higher temperatures required a lower ionic strength than immobilization at lower temperatures. The characteristics of immobilized enzymes prepared at different temperatures were investigated. The high-temperature immobilizate (55 °C) showed the highest thermal stability, followed by the 40 °C immobilizate. And the high-temperature immobilizate (55 °C) had slightly higher operational stability than the 25 °C immobilizate. All of the immobilized catalase preparations showed higher stability than the free enzyme at alkaline pH 10.0, while the alkali resistance of the 25 °C immobilizate was slightly better than that of the 40 and 55 °C immobilizates.

  1. Supercritical fluid technologies for ceramic-processing applications

    International Nuclear Information System (INIS)

    Matson, D.W.; Smith, R.D.

    1989-01-01

    This paper reports on the applications of supercritical fluid technologies for ceramic processing. The physical and chemical properties of these densified gases are summarized and related to their use as solvents and processing media. Several areas are identified in which specific ceramic processes benefit from the unique properties of supercritical fluids. The rapid expansion of supercritical fluid solutions provides a technique for producing fine uniform powders and thin films of widely varying materials. Supercritical drying technologies allow the formation of highly porous aerogel products with potentially wide application. Hydrothermal processes leading to the formation of large single crystals and microcrystalline powders can also be extended into the supercritical regime of water. Additional applications and potential applications are identified in the areas of extraction of binders and other additives from ceramic compacts, densification of porous ceramics, the formation of powders in supercritical micro-emulsions, and in preceramic polymer processing

  2. Immobilization of alcohol dehydrogenase on ceramic silicon carbide membranes for enzymatic CH3 OH production

    DEFF Research Database (Denmark)

    Zeuner, Birgitte; Ma, Nicolaj; Berendt, Kasper

    2018-01-01

    BACKGROUND Alcohol dehydrogenase (ADH; EC 1.1.1.1) catalyzes oxidation of CH3OH to CHOH during NAD+ reduction to NADH. ADH can also accelerate the reverse reaction, which is studied as part of cascadic enzymatic conversion of CO2 to CH3OH. In the present study, immobilization of ADH onto macropor......BACKGROUND Alcohol dehydrogenase (ADH; EC 1.1.1.1) catalyzes oxidation of CH3OH to CHOH during NAD+ reduction to NADH. ADH can also accelerate the reverse reaction, which is studied as part of cascadic enzymatic conversion of CO2 to CH3OH. In the present study, immobilization of ADH onto......‐of‐concept for the use of NaOH‐treated SiC membranes for covalent enzyme immobilization and biocatalytic efficiency improvement of ADH during multiple reaction cycles. These data have implications for the development of robust extended enzymatic reactions....

  3. Stereolithographic processing of ceramics: Photon diffusion in colloidal dispersion

    Science.gov (United States)

    Garg, Rajeev

    The technique of ceramic stereolithography (CSL) has been developed for fabricating near net shape ceramic objects. In stereolithography, the three-dimensional computer design file of the object is sliced into thin layers. Each layer is physically fabricated by photocuring the surface of a liquid photo-polymerizable resin bath by raster scanning an ultra-violet laser across the surface of the resin. In CSL, the liquid resin is a high concentration colloidal dispersion in a solution of ultraviolet curable polymers. The ceramic green body fabricated by ceramic stereolithography technique is subjected to the post processing steps of drying, binder burnout and sintering to form a dense ceramic object. An aqueous alumina dispersion in photocuring polymers with particle volume fraction greater than 0.5 was formulated for CSL process. Low molecular weight solution polymers were found to be best suited for formulating ceramic resins due to their inherently low viscosity and favorable interactions with the ceramic dispersant. A hydroxyapatite ceramic resin was also developed for the use in the CSL technique. A model is developed to describe the photocuring process in concentrated ceramic dispersion. The curing profile in ceramic dispersion is governed by multiple scattering from the ceramic particles and absorption by the photocuring polymers. Diffusion theory of light transport is used to model the multiple scattering and absorption phenomena. It is found that diffusive transport adequately describes the phenomena of laser pulse propagation in highly concentrated colloidal dispersions. A model was developed to describe the absorption in highly concentrated ceramic dispersion. Various complex-shaped monolithic alumina and hydroxyapatite objects were fabricated by CSL and shown to possess uniform microstructure. The mechanical properties and sintering behavior of the parts fabricated by CSL are shown to be comparable to those fabricated by other ceramic processing technique

  4. Research of ceramic matrix for a safe immobilization of radioactive sludge waste

    Science.gov (United States)

    Dorofeeva, Ludmila; Orekhov, Dmitry

    2018-03-01

    The research and improvement of the existing method for radioactive waste hardening by fixation in a ceramic matrix was carried out. For the samples covered with the sodium silicate and tested after the storage on the air the speed of a radionuclides leaching was determined. The properties of a clay ceramics and the optimum conditions of sintering were defined. The experimental data about the influence of a temperature mode sintering, water quantities, sludge and additives in the samples on their mechanical durability and a water resistance were obtained. The comparative analysis of the conducted research is aimed at improvement of the existing method of the hardening radioactive waste by inclusion in a ceramic matrix and reveals the advantages of the received results over analogs.

  5. Platform for immobilization and observation of subcellular processes

    Science.gov (United States)

    McKnight, Timothy E.; Kalluri, Udaya C.; Melechko, Anatoli V.

    2014-08-26

    A method of immobilizing matter for imaging that includes providing an array of nanofibers and directing matter to the array of the nanofibers. The matter is immobilized when contacting at least three nanofibers of the array of nanofibers simultaneously. Adjacent nanofibers in the array of nanofibers may be separated by a pitch as great as 100 microns. The immobilized matter on the array of nanofibers may then be imaged. In some examples, the matter may be cell matter, such as protoplasts.

  6. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    microsystems, however, the specific properties of ceramics, like their high hardness, high thermal and chemical resistance or special piezo- or dielectric properties are of great sig- nificance. Unfortunately, just the first indicated properties make the use of the established micropatterning techniques impossible or not frugal for ...

  7. Manufacturing process for the metal ceramic hybrid fuel cladding tube

    International Nuclear Information System (INIS)

    Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

    2012-01-01

    For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

  8. Novel gelforming process for near net shape ceramic component production

    International Nuclear Information System (INIS)

    Franks, G.V.; Johnson, S.B.; Dunstan, D.E.

    2000-01-01

    A novel gelforming process for producing near-net shape ceramic components has been developed. A low viscosity, high volume fraction, ceramic suspension containing a small amount of bio-polymer is poured or injected into a mould. The suspension is gelled within the mould by a temperature activated crosslinking mechanism. The rheological behaviour of the body within the mould is changed from liquid-like to solid-like in a short period of time. The wet mechanical strength of the gelled bodies is sufficient to allow the body to be demoulded and handled without damaging the component. Near net shapes of complex geometry are formed in this way. The wet green body is then dried and densified using traditional methods. Potentially this process can be used to produce inexpensive reliable high strength ceramic components quickly and safely. Copyright (2000) The Australian Ceramic Society

  9. Manufacturing process for the metal ceramic hybrid fuel cladding tube

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced.

  10. Potential ceramics processing applications with high-energy electron beams

    International Nuclear Information System (INIS)

    Struve, K.W.; Turman, B.N.

    1993-01-01

    High-energy, high-current electron beams may offer unique features for processing of ceramics that are not available with any other heat source. These include the capability to instantaneously heat to several centimeters in depth, to preferentially deposit energy in dense, high-z materials, to process at atmospheric pressures in air or other gases, to have large control over heating volume and heating rate, and to have efficient energy conversion. At a recent workshop organized by the authors to explore opportunities for electron beam processing of ceramics, several applications were identified for further development. These were ceramic joining, fabrication of ceramic powders, and surface processing of ceramics. It may be possible to join ceramics by either electron-beam brazing or welding. Brazing with refractory metals might also be feasible. The primary concern for brazing is whether the braze material can wet to the ceramic when rapidly heated by an electron beam. Raw ceramic powders, such as silicon nitride and aluminum nitride, which are difficult to produce by conventional techniques, could possibly be produced by vaporizing metals in a nitrogen atmosphere. Experiments need to be done to verify that the vaporized metal can fully react with the nitrogen. By adjusting beam parameters, high-energy beams can be used to remove surface flaws which are often sites of fracture initiation. They can also be used for surface cleaning. The advantage of electron beams rather than ion beams for this application is that the heat deposition can be graded into the material. The authors will discuss the capabilities of beams from existing machines for these applications and discuss planned experiments

  11. Assessment of processes, facilities, and costs for alternative solid forms for immobilization of SRP defense waste

    International Nuclear Information System (INIS)

    Dunson, J.B. Jr.; Eisenberg, A.M.; Schuyler, R.L. III; Haight, H.G. Jr.; Mello, V.E.; Gould, T.H. Jr.; Butler, J.L.; Pickett, J.B.

    1982-03-01

    A quantitative merit evaluation which assesses the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste forms is presented. The reference borosilicate glass process is rated as the simplest, followed by FUETAP concrete. The other processes evaluated in order of increasing complexity were: glass marbles in a lead matrix, high-silica glass, crystalline ceramic (Synroc-D and tailored ceramic), and coated ceramic particles. Cost appraisals are summarized for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities

  12. Process and device for forming imprints on ceramic tubes

    International Nuclear Information System (INIS)

    1985-01-01

    The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

  13. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    International Nuclear Information System (INIS)

    Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

    2012-01-01

    Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  14. Fabrication of palladium nanoparticles immobilized on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method with enhanced catalytic properties

    Energy Technology Data Exchange (ETDEWEB)

    Du, Yan; Chen, Rizhi [Nanjing Tech University, Nanjing (China)

    2015-09-15

    An efficient and reusable catalyst was developed by depositing palladium nanoparticles on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method. The as-prepared Pdloaded ceramic membrane support was characterized by XRD, SEM, EDS, TEM, XPS, ICP, and its catalytic properties were investigated in the liquid-phase p-nitrophenol hydrogenation. A comparative study was also made with the palladium nanoparticles deposited on an amine-functionalized ceramic membrane support by an impregnation-reduction method. The palladium nanoparticles could be homogeneously immobilized on the ceramic membrane support surface, and exhibited excellent catalytic performance in the p-nitrophenol hydrogenation. The catalytic activity of the Pdloaded ceramic membrane support prepared by the nanoparticulate colloidal impregnation method increased by 16.6% compared to that of impregnation-reduction method. In the nanoparticulate colloidal impregnation method, palladium nanoparticles were presynthesized, higher loading of Pd(0) could be obtained, resulting in better catalytic activity. The as-prepared Pd-loaded ceramic membrane support could be easily reused for several cycles without appreciable degradation of catalytic activity.

  15. Modelling and analysis of CVD processes for ceramic membrane preparation

    NARCIS (Netherlands)

    Brinkman, H.W.; Cao, G.Z.; Meijerink, J.; de Vries, Karel Jan; Burggraaf, Anthonie

    1993-01-01

    A mathematical model is presented that describes the modified chemical vapour deposition (CVD) process (which takes place in advance of the electrochemical vapour deposition (EVD) process) to deposit ZrO2 inside porous media for the preparation and modification of ceramic membranes. The isobaric

  16. High temperature properties and processes in ceramics: thermomigration

    International Nuclear Information System (INIS)

    1978-01-01

    The focus of this program is on the effects of large temperature gradients on the transport processes, the defect structure and resulting physical properties of ceramics. In particular, the transport of ions due to thermal gradients is one of the least understood phenomenon in materials science and is presumably based on fundamental understanding of thermodynamics, atomistic kinetic processes, and structure-property relationships. The purpose of this research is to systematically consider each of the elements of atomic transport due to driving forces other than composition gradients in a model ceramic system

  17. Development of an immobilization process for heavy metal containing galvanic solid wastes by use of sodium silicate and sodium tetraborate

    Energy Technology Data Exchange (ETDEWEB)

    Aydın, Ahmet Alper, E-mail: ahmetalperaydin@gmail.com [Chair of Urban Water Systems Engineering, Technische Universität München, Am Coulombwall, 85748 Garching (Germany); Aydın, Adnan [Istanbul Bilim University, School of Health, Esentepe, Istanbul, Sisli, 34394 (Turkey)

    2014-04-01

    Highlights: • A new physico-chemical process below 1000 °C for immobilization of galvanic sludges. • Sodium tetraborate and sodium silicate have been used as additives. • A strategy for adjustment of solid waste/additive mixture composition is presented. • Strategy is valid for wastes of hydrometallurgical and electro-plating processes. • Lower energy consumption and treated waste volume, shorter process time are provided. - Abstract: Heavy metal containing sludges from wastewater treatment plants of electroplating industries are designated as hazardous waste since their improper disposal pose high risks to environment. In this research, heavy metal containing sludges of electroplating industries in an organized industrial zone of Istanbul/Turkey were used as real-sample model for development of an immobilization process with sodium tetraborate and sodium silicate as additives. The washed sludges have been precalcined in a rotary furnace at 900 °C and fritted at three different temperatures of 850 °C, 900 °C and 950 °C. The amounts of additives were adjusted to provide different acidic and basic oxide ratios in the precalcined sludge-additive mixtures. Leaching tests were conducted according to the toxicity characteristic leaching procedure Method 1311 of US-EPA. X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscope-energy dispersive spectrometer (SEM-EDS) and flame atomic absorption spectroscopy (FAAS) have been used to determine the physical and chemical changes in the products. Calculated oxide molar ratios in the precalcined sludge-additive mixtures and their leaching results have been used to optimize the stabilization process and to determine the intervals of the required oxide ratios which provide end-products resistant to leaching procedure of US-EPA. The developed immobilization-process provides lower energy consumption than sintering-vitrification processes of glass–ceramics.

  18. Improved methane removal in exhaust gas from biogas upgrading process using immobilized methane-oxidizing bacteria.

    Science.gov (United States)

    Sun, Meng-Ting; Yang, Zhi-Man; Fu, Shan-Fei; Fan, Xiao-Lei; Guo, Rong-Bo

    2018-05-01

    Methane in exhaust gas from biogas upgrading process, which is a greenhouse gas, could cause global warming. The biofilter with immobilized methane-oxidizing bacteria (MOB) is a promising approach for methane removal, and the selections of inoculated MOB culture and support material are vital for the biofilter. In this work, five MOB consortia were enriched at different methane concentrations. The MOB-20 consortium enriched at the methane concentration of 20.0% (v/v) was then immobilized on sponge and two particle sizes of volcanic rock in biofilters to remove methane in exhaust gas from biogas upgrading process. Results showed that the immobilized MOB performed more admirable methane removal capacity than suspended cells. The immobilized MOB on sponge reached the highest methane removal efficiency (RE) of 35%. The rough surface, preferable hydroscopicity, appropriate pore size and particle size of support material might favor the MOB immobilization and accordingly methane removal. Copyright © 2018 Elsevier Ltd. All rights reserved.

  19. Processing and properties of large-sized ceramic slabs

    Energy Technology Data Exchange (ETDEWEB)

    Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

    2010-07-01

    Large-sized ceramic slabs with dimensions up to 360x120 cm{sup 2} and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

  20. Processing and properties of large-sized ceramic slabs

    International Nuclear Information System (INIS)

    Raimondo, M.; Dondi, M.; Zanelli, C.; Guarini, G.; Gozzi, A.; Marani, F.; Fossa, L.

    2010-01-01

    Large-sized ceramic slabs with dimensions up to 360x120 cm 2 and thickness down to 2 mm are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites). Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD) and microstructural (SEM) viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated facades, tunnel coverings, insulating panelling), indoor furnitures (table tops, doors), support for photovoltaic ceramic panels. (Author) 24 refs.

  1. Accuracy of data processing in ceramics bend tests

    International Nuclear Information System (INIS)

    Grushevskij, Ya.L.

    1979-01-01

    Described is the approximation and differentiation technique for loading-deformation charts being used to determine the bending strength of ceramics with provision for the nonlinearity of the deformation charts and differences in mechanical behaviuor of material during tension and compression. A relation between the strength calculation accuracy and experimental data reading errors has been established for such ceramic mateirals as Al 2 O 3 +15 % ZrSiO 4 , Y 2 O 3 +2.8% Al, etc. The negligence of the found aspects of mechanical material behaviuor was shown to result in errors two or three times higher than those introduced by the experiment results processing method

  2. Leachability and thermal properties of ceramic solid forms immobilizing cesium and/or strontium

    International Nuclear Information System (INIS)

    Mimura, H.; Hirabayashi, T.; Ozawa, M.

    2003-01-01

    Solid forms immobilizing nuclides were prepared from Cs-mordenite and Sr-A zeolite by calcination at 1.200 deg C for 1 h. Cesium and strontium were fixed in the crystal phases of pollucite (CsAlSi 2 O 6 ) and Sr-feldspar (SrAl 2 Si 2 O 8 ), respectively. The leachability of Cs andSr was rather high in 0.1 M HNO 3 leachant, while the leached percentage was lowered in 0.1 M NaOH, 0.1 M NaCl and deionized water. The recrystallized phases formed on the surface after leaching in 0.1 M NaOH resulted in the lowering of the leachability of Cs and Sr. The thermal conductivities (κ) of solid forms of Cs-MOR, Sr-A, (Cs,Sr)-A and Al-matrix (calcined Cs-mordenite dispersed in Al metal matrix) were determined to be 0.83-1.00, 0.55-0.64, 0.83-1.01 and 47 W/(m·K), respectively. The central temperature of solid forms with the same diameter was in the order of Sr-A > Cs-MOR > Al-matrix. (author)

  3. Process considerations for hot pressing ceramic nuclear waste forms

    International Nuclear Information System (INIS)

    Wilson, C.N.; Brite, D.W.

    1981-01-01

    Spray calcined simulated ceramic nuclear waste powders were hot pressed in graphite, nickel-lined graphite and ZrO 2 -lined Al 2 O 3 dies. Densification, initial off-gas, waste element retention and pellet-die interactions were evaluated. Indicated process considerations and limitations are discussed. 15 figures

  4. Process for producing ceramic nitrides anc carbonitrides and their precursors

    Science.gov (United States)

    Brown, G.M.; Maya, L.

    1987-02-25

    A process for preparing ceramic nitrides and carbon nitrides in the form of very pure, fine particulate powder. Appropriate precursors is prepared by reaching a transition metal alkylamide with ammonia to produce a mixture of metal amide and metal imide in the form of an easily pyrolyzable precipitate.

  5. Process Development of Porcelain Ceramic Material with Binder Jetting Process for Dental Applications

    Science.gov (United States)

    Miyanaji, Hadi; Zhang, Shanshan; Lassell, Austin; Zandinejad, Amirali; Yang, Li

    2016-03-01

    Custom ceramic structures possess significant potentials in many applications such as dentistry and aerospace where extreme environments are present. Specifically, highly customized geometries with adequate performance are needed for various dental prostheses applications. This paper demonstrates the development of process and post-process parameters for a dental porcelain ceramic material using binder jetting additive manufacturing (AM). Various process parameters such as binder amount, drying power level, drying time and powder spread speed were studied experimentally for their effect on geometrical and mechanical characteristics of green parts. In addition, the effects of sintering and printing parameters on the qualities of the densified ceramic structures were also investigated experimentally. The results provide insights into the process-property relationships for the binder jetting AM process, and some of the challenges of the process that need to be further characterized for the successful adoption of the binder jetting technology in high quality ceramic fabrications are discussed.

  6. Immobilization of heavy metals arising sludge galvanic, in glass ceramic material; Imobilizacao de metais pesados oriundos de lodo galvanico em material vitreo

    Energy Technology Data Exchange (ETDEWEB)

    Felisberto, R., E-mail: regina.felisberto@poa.ifrs.edu.br [Instituto Federal do Rio Grande do Sul (IFRS), Porto Alegre, RS (Brazil); Santos, M.C.; Basegio, T.; Bergmann, C.P. [Universidade Federal do Rio Grande do Sul (PPGEM/UFRGS), Porto Alegre, RS (Brazil)

    2016-07-01

    The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

  7. Potential Applications of Immobilized β-Galactosidase in Food Processing Industries

    Directory of Open Access Journals (Sweden)

    Parmjit S. Panesar

    2010-01-01

    Full Text Available The enzyme β-galactosidase can be obtained from a wide variety of sources such as microorganisms, plants, and animals. The use of β-galactosidase for the hydrolysis of lactose in milk and whey is one of the promising enzymatic applications in food and dairy processing industries. The enzyme can be used in either soluble or immobilized forms but the soluble enzyme can be used only for batch processes and the immobilized form has the advantage of being used in batch wise as well as in continuous operation. Immobilization has been found to be convenient method to make enzyme thermostable and to prevent the loss of enzyme activity. This review has been focused on the different types of techniques used for the immobilization of β-galactosidase and its potential applications in food industry.

  8. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  9. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    International Nuclear Information System (INIS)

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  10. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    International Nuclear Information System (INIS)

    Ebert, W. L.; Snyder, C. T.; Frank, Steven; Riley, Brian

    2016-01-01

    This report describes the scientific basis underlying the approach being followed to design and develop ''advanced'' glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na_2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl- in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease the waste

  11. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-03-01

    This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease

  12. Ceramic matrix composites using polymer pyrolysis and liquid densification processing

    International Nuclear Information System (INIS)

    Davis, H.O.; Petrak, D.R.

    1995-01-01

    The polymer precursor approach for manufacture of ceramic matrix composites (CMCs) is both flexible and tailorable to shape and engineering requirements. The tailorability includes a wide range of reinforcements, polymer matrix precursors and fillers. Processing is selected based on cure/pressure requirements to best produce the required shape, radii, fiber volume and fiber orientation. Combinations of tooling used for cure/pressure applications are discussed and fabricated components are shown. ((orig.))

  13. Algal-based immobilization process to treat the effluent from a secondary wastewater treatment plant (WWTP)

    International Nuclear Information System (INIS)

    He Shengbing; Xue Gang

    2010-01-01

    Algal-based immobilization process was applied to treat the effluent from a secondary wastewater treatment plant. Batch test proved that algae could attach onto fiber-bundle carrier in 7 days, and then the algal-based immobilization reactor could reduce TN (total nitrogen) and TP (total phosphorus) significantly within 48 h. Based on the above investigations, the hydraulic retention time (HRT) of the algal-based immobilization reactor in continuous operation mode was determined to be 2 days. During the 91 days of experiment on the treating secondary effluent of Guang-Rao wastewater treatment plant, it was found that the fiber-bundle carrier could collect the heterobacteria and nitrifying bacteria gradually, and thus improved the COD removal efficiency and nitrification performance step by step. Results of the continuous operation indicated that the final effluent could meet the Chinese National First A-level Sewage Discharge Standard when the algal-based immobilization reactor reached steady state.

  14. Fast densification processes for carbon and ceramic composites

    International Nuclear Information System (INIS)

    Delhaes, P.; Robin-Brosse, C.; David, P.

    2006-01-01

    A general introduction of the different vapour infiltration processes developed to prepare carbon-carbon composites is presented. Then a novel method with a liquid precursor, called film boiling or calefaction technique is described and compared with the usual ones. It is shown how this technique is very attractive to prepare carbon and ceramic composites within a short processing time together with a higher carbon yield. Finally the pertinent parameters of this process to evaluate its advantages and drawbacks for a further industrial development are analysed. (authors)

  15. Radiation effects in glass and glass-ceramic waste forms for the immobilization of CANDU UO{sub 2} fuel reprocessing waste

    Energy Technology Data Exchange (ETDEWEB)

    Tait, J C

    1993-05-01

    AECL has investigated three waste forms for the immobilization of high-level liquid wastes that would arise if used CANDU fuels were reprocessed at some time in the future to remove fissile materials for the fabrication of new power reactor fuel. These waste forms are borosilicate glasses, aluminosilicate glasses and titanosilicate glass-ceramics. This report discusses the potential effects of alpha, beta and gamma radiation on the releases of radionuclides from these waste forms as a result of aqueous corrosion by groundwaters that would be present in an underground waste disposal vault. The report discusses solid-state damage caused by radiation-induced atomic displacements in the waste forms as well as irradiation of groundwater solutions (radiolysis), and their potential effects on waste-form corrosion and radionuclide release. The current literature on radiation effects on borosilicate glasses and in ceramics is briefly reviewed, as are potential radiation effects on specialized waste forms for the immobilization of {sup 129}I, {sup 85}Kr and {sup 14}C. (author). 104 refs., 9 tabs., 5 figs.

  16. Processing of porous zirconia ceramics by direct consolidation with starch

    International Nuclear Information System (INIS)

    Garrido, Liliana B; Albano, Maria P

    2008-01-01

    Porous ceramics are used especially for those environments with high temperatures, heavy wear and in a corrosive medium. Zirconium-based materials are useful for such applications as sensors, filters, support for catalytic reactions, porous components for sofc and in biomedical applications. A conventional method for producing porous ceramics consists of the addition and later decomposition by calcination (pyrolisis) of different organic materials that act as pore formers. Several wet processing possibilities have been developed. Among these is a technique of direct consolidation with starch. This process begins with the preparation of an aqueous suspension of the ceramic with the dispersants needed to stabilize it, to which the starch is added. After casting in a waterproof mold, the suspension thermally hardens into the desired shape. The dry compacts undergo the sintering cycle to obtain pieces almost in their final form. This study aims to optimize the processing of porous zirconium ceramics using starch as a pore and binder forming agent. Zirconium with 3% yttrium molar stabilized in tetragonal phase was used. The aqueous suspensions (52-55% vol) of the zirconium-starch mixtures with different compositions were stabilized with a commercial solution of ammonium polyacrylate as a dispersant and were hardened in plastic molds at 90 o C for 30 min. The influence of added volume of starch on the physical characteristics of the pieces in green state was established while maintaining the temperature, the gelling time and the conditions of constant drying. The sintering was carried out at 1000-1500 o C-2h. The characteristics of the sintered product were evaluated by measuring density, volumetric contraction, intrusion of Hg and the evolution of the crystalline phases by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The microstructural properties of ceramic (pore volume, the relation between open and closed porosity, size distribution, morphology of

  17. Raw materials for advanced ceramics: rare earths separation processes

    International Nuclear Information System (INIS)

    Ricci, D.R.; Nobre, J.S.M.; Paschoal, J.O.A.

    1990-01-01

    The importance of obtaining purified rare earths oxidesis related, mainly to the increasing use of these compounds as raw materials for advanced ceramics. Processes of rare earths separation and purification are almost always based on the solvent extraction, fractional precipitation and ion exchange chromatography techniques, whose association depends on the initial concentrate and on the desired purity. This paper describes some steps of fractionation of didymium carbonate by using the solvent extraction and fractional precipitation techniques. The experimental conditions presented here have enable the production of lantanium, neodimium - praseodimium, samarium - gadolinium and ytrium concentrates, which constitute the intermediate fractions of the overall process to obtain high purity rare earths. (author) [pt

  18. Numerical modelling of evaporation in a ceramic layer in the tape casting process

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Jambhekar, V. A.; Hattel, Jesper Henri

    2016-01-01

    Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes, a Represent......Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free-flow region. In order to analyze such interaction processes...

  19. Batch Fermentative Biohydrogen Production Process Using Immobilized Anaerobic Sludge from Organic Solid Waste

    Directory of Open Access Journals (Sweden)

    Patrick T. Sekoai

    2016-12-01

    Full Text Available This study examined the potential of organic solid waste for biohydrogen production using immobilized anaerobic sludge. Biohydrogen was produced under batch mode at process conditions of 7.9, 30.3 °C and 90 h for pH, temperature and fermentation time, respectively. A maximum biohydrogen fraction of 48.67%, which corresponded to a biohydrogen yield of 215.39 mL H2/g Total Volatile Solids (TVS, was achieved. Therefore, the utilization of immobilized cells could pave the way for a large-scale biohydrogen production process.

  20. Optimization of olive oil hydrolysis process using immobilized Lipase from Burkholderia cepacia sp. in Polyurethane

    Directory of Open Access Journals (Sweden)

    Nádia Ligianara Dewes Nyari

    2017-09-01

    Full Text Available The aim of this study was to achieve the best conditions for the  olive oil hydrolysis process at optimal pH and temperature using Burkholderia cepacia lipase immobilized in situ in rigid polyurethane support. The influences of the temperature (13.85 to 56.5ºC and pH (4.18 to 9.82 were evaluated by a central composite rotational experimental design 22. The operational stability and storage conditions were also studied. The olive oil hydrolysis process was optimized in pH 7.0, at 40°C and 15 min of reaction, with 66 and 93 U g-1 of hydrolysis activity in free and immobilized lipase, respectively, with > 700% yield. The immobilized remained stable for up to 40 days of storage at temperatures of 60oC, and for 100 days from 4 to 25°C. The operational stability of the immobilized was 6 continuous cycles. In this way, immobilization showed to be a promising alternative for its application in olive oil hydrolysis, having storage stability and reuse capability.

  1. Infiltration processing of metal matrix composites using coated ceramic particulates

    Science.gov (United States)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  2. Statistical process control applied to the manufacturing of beryllia ceramics

    International Nuclear Information System (INIS)

    Ferguson, G.P.; Jech, D.E.; Sepulveda, J.L.

    1991-01-01

    To compete effectively in an international market, scrap and re-work costs must be minimized. Statistical Process Control (SPC) provides powerful tools to optimize production performance. These techniques are currently being applied to the forming, metallizing, and brazing of beryllia ceramic components. This paper describes specific examples of applications of SPC to dry-pressing of beryllium oxide 2x2 substrates, to Mo-Mn refractory metallization, and to metallization and brazing of plasma tubes used in lasers where adhesion strength is critical

  3. An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

    DEFF Research Database (Denmark)

    Pallesen, U.; Dijken van, J.W.V.

    2000-01-01

    The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative...... sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can...

  4. Ceramic membranes for gas processing in coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

    2010-07-01

    Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

  5. Conceptual process for immobilizing defense high level wastes in SYNROC-D

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    It is believed that the immobilization of defense wastes in SYNROC-D possesses important advantages over an alternative process which involves immobilizing the sludges in borosilicate glass. (1) It is possible to immobilize about 3 times the weight of sludge in a given volume of SYNROC-D as compared to borosilicate glass. The costs of fabrications, transport and ultimate geologic storage are correspondingly reduced; (2) the mineral assemblage of SYNROC-D is vastly more stable in the presence of groundwaters than are borosilicate glasses. The long-lived actinide elements, in particular, are immobilized much more securely in SYNROC-D than in glass; and (3) SYNROC-D is composed of thermodynamically compatible phases which possess crystal structures identical to those of natural minerals which are known to have survived in geological environments at elevated pressures and temperatures for periods of 500 to 2000 million years and to have retained radioactive elements quantitatively for these periods despite strong radiation damage. It is this evidence, provided by nature herself, which can demonstrate to the community that the shorter times required for radwaste immobilization under the much less extreme pressure, temperature conditions present in a suitable geological repository can be successfully achieved. Glass, as a waste-form, is intrinsically incapable of providing this assurance

  6. The Defense Waste Processing Facility: an innovative process for high-level waste immobilization

    International Nuclear Information System (INIS)

    Cowan, S.P.

    1985-01-01

    The Defense Waste Processing Facility (DWPF), under construction at the Department of Energy's Savannah River Plant (SRP), will process defense high-level radioactive waste so that it can be disposed of safely. The DWPF will immobilize the high activity fraction of the waste in borosilicate glass cast in stainless steel canisters which can be handled, stored, transported and disposed of in a geologic repository. The low-activity fraction of the waste, which represents about 90% of the high-level waste HLW volume, will be decontaminated and disposed of on the SRP site. After decontamination the canister will be welded shut by an upset resistance welding technique. In this process a slightly oversized plug is pressed into the canister opening. At the same time a large current is passed through the canister and plug. The higher resistance of the canister/plug interface causes the heat which welds the plug in place. This process provides a high quality, reliable weld by a process easily operated remotely

  7. Plutonium Immobilization Can Loading Conceptual Design

    International Nuclear Information System (INIS)

    Kriikku, E.

    1999-01-01

    'The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses the Plutonium Immobilization can loading conceptual design and includes a process block diagram, process description, preliminary equipment specifications, and several can loading issues. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas.'

  8. Plutonium Immobilization Can Loading Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Kriikku, E.

    1999-05-13

    'The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses the Plutonium Immobilization can loading conceptual design and includes a process block diagram, process description, preliminary equipment specifications, and several can loading issues. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas.'

  9. Design-Only Conceptual Design Report: Plutonium Immobilization Plant

    International Nuclear Information System (INIS)

    DiSabatino, A.; Loftus, D.

    1999-01-01

    This design-only conceptual design report was prepared to support a funding request by the Department of Energy Office of Fissile Materials Disposition for engineering and design of the Plutonium Immobilization Plant, which will be used to immobilize up to 50 tonnes of surplus plutonium. The siting for the Plutonium Immobilization Plant will be determined pursuant to the site-specific Surplus Plutonium Disposition Environmental Impact Statement in a Plutonium Deposition Record of Decision in early 1999. This document reflects a new facility using the preferred technology (ceramic immobilization using the can-in-canister approach) and the preferred site (at Savannah River). The Plutonium Immobilization Plant accepts plutonium from pit conversion and from non-pit sources and, through a ceramic immobilization process, converts the plutonium into mineral-like forms that are subsequently encapsulated within a large canister of high-level waste glass. The final immobilized product must make the plutonium as inherently unattractive and inaccessible for use in nuclear weapons as the plutonium in spent fuel from commercial reactors and must be suitable for geologic disposal. Plutonium immobilization at the Savannah River Site uses: (1) A new building, the Plutonium Immobilization Plant, which will convert non-pit surplus plutonium to an oxide form suitable for the immobilization process, immobilize plutonium in a titanate-based ceramic form, place cans of the plutonium-ceramic forms into magazines, and load the magazines into a canister; (2) The existing Defense Waste Processing Facility for the pouring of high-level waste glass into the canisters; and (3) The Actinide Packaging and Storage Facility to receive and store feed materials. The Plutonium Immobilization Plant uses existing Savannah River Site infra-structure for analytical laboratory services, waste handling, fire protection, training, and other support utilities and services. The Plutonium Immobilization Plant

  10. Safety assessment of the liquid-fed ceramic melter process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Partain, W.L.

    1980-08-01

    As part of its development program for the solidification of high-level nuclear waste, Pacific Northwest Laboratory assessed the safety issues for a complete liquid-fed ceramic melter (LFCM) process. The LFCM process, an adaption of commercial glass-making technology, is being developed to convert high-level liquid waste from the nuclear fuel cycle into glass. This safety assessment uncovered no unresolved or significant safety problems with the LFCM process. Although in this assessment the LFCM process was not directly compared with other solidification processes, the safety hazards of the LFCM process are comparable to those of other processes. The high processing temperatures of the glass in the LFCM pose no additional significant safety concerns, and the dispersible inventory of dried waste (calcine) is small. This safety assessment was based on the nuclear power waste flowsheet, since power waste is more radioactive than defense waste at the time of solidification, and all accident conditions for the power waste would have greater radiological consequences than those for defense waste. An exhaustive list of possible off-standard conditions and equipment failures was compiled. These accidents were then classified according to severity of consequence and type of accident. Radionuclide releases to the stack were calculated for each group of accidents using conservative assumptions regarding the retention and decontamination features of the process and facility. Two recommendations that should be considered by process designers are given in the safety assessment

  11. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  12. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  13. Modeling a novel glass immobilization waste treatment process using flow

    International Nuclear Information System (INIS)

    Ferrada, J.J.; Nehls, J.W. Jr.; Welch, T.D.; Giardina, J.L.

    1996-01-01

    One option for control and disposal of surplus fissile materials is the Glass Material Oxidation and Dissolution System (GMODS), a process developed at ORNL for directly converting Pu-bearing material into a durable high-quality glass waste form. This paper presents a preliminary assessment of the GMODS process flowsheet using FLOW, a chemical process simulator. The simulation showed that the glass chemistry postulated ion the models has acceptable levels of risks

  14. Elimination of methane in exhaust gas from biogas upgrading process by immobilized methane-oxidizing bacteria.

    Science.gov (United States)

    Wu, Ya-Min; Yang, Jing; Fan, Xiao-Lei; Fu, Shan-Fei; Sun, Meng-Ting; Guo, Rong-Bo

    2017-05-01

    Biogas upgrading is essential for the comprehensive utilization of biogas as substitute of natural gas. However, the methane in the biogas can be fully recovered during the upgrading process of biogas, and the exhaust gas produced during biogas upgrading may contain a very low concentration of methane. If the exhaust gas with low concentration methane releases to atmosphere, it will be harmful to environment. In addition, the utilization of large amounts of digestate produced from biogas plant is another important issue for the development of biogas industry. In this study, solid digestate was used to produce active carbon, which was subsequently used as immobilized material for methane-oxidizing bacteria (MOB) in biofilter. Biofilter with MOB immobilized on active carbon was used to eliminate the methane in exhaust gas from biogas upgrading process. Results showed porous active carbon was successfully made from solid digestate. The final methane elimination capacity of immobilized MOB reached about 13molh -1 m -3 , which was more 4 times higher than that of MOB without immobilization. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Processing and properties of large-sized ceramic slabs

    Directory of Open Access Journals (Sweden)

    Fossa, L.

    2010-10-01

    Full Text Available Large-sized ceramic slabs – with dimensions up to 360x120 cm2 and thickness down to 2 mm – are manufactured through an innovative ceramic process, starting from porcelain stoneware formulations and involving wet ball milling, spray drying, die-less slow-rate pressing, a single stage of fast drying-firing, and finishing (trimming, assembling of ceramic-fiberglass composites. Fired and unfired industrial slabs were selected and characterized from the technological, compositional (XRF, XRD and microstructural (SEM viewpoints. Semi-finished products exhibit a remarkable microstructural uniformity and stability in a rather wide window of firing schedules. The phase composition and compact microstructure of fired slabs are very similar to those of porcelain stoneware tiles. The values of water absorption, bulk density, closed porosity, functional performances as well as mechanical and tribological properties conform to the top quality range of porcelain stoneware tiles. However, the large size coupled with low thickness bestow on the slab a certain degree of flexibility, which is emphasized in ceramic-fiberglass composites. These outstanding performances make the large-sized slabs suitable to be used in novel applications: building and construction (new floorings without dismantling the previous paving, ventilated façades, tunnel coverings, insulating panelling, indoor furnitures (table tops, doors, support for photovoltaic ceramic panels.

    Se han fabricado piezas de gran formato, con dimensiones de hasta 360x120 cm, y menos de 2 mm, de espesor, empleando métodos innovadores de fabricación, partiendo de composiciones de gres porcelánico y utilizando, molienda con bolas por vía húmeda, atomización, prensado a baja velocidad sin boquilla de extrusión, secado y cocción rápido en una sola etapa, y un acabado que incluye la adhesión de fibra de vidrio al soporte cerámico y el rectificado de la pieza final. Se han

  16. Study on extrusion process of SiC ceramic matrix

    Science.gov (United States)

    Dai, Xiao-Yuan; Shen, Fan; Ji, Jia-You; Wang, Shu-Ling; Xu, Man

    2017-11-01

    In this thesis, the extrusion process of SiC ceramic matrix has been systematically studied.The effect of different cellulose content on the flexural strength and pore size distribution of SiC matrix was discussed.Reselts show that with the increase of cellulose content, the flexural strength decreased.The pore size distribution in the sample was 1um-4um, and the 1um-2um concentration was more concentrated. It is found that the cellulose content has little effect on the pore size distribution.When the cellulose content is 7%, the flexural strength of the sample is 40.9Mpa. At this time, the mechanical properties of the sample are the strongest.

  17. Investigations into the process kinetics of immobilized microorganisms

    Energy Technology Data Exchange (ETDEWEB)

    Voss, H; Geipel, F

    1987-01-01

    The authors present a population-structured process model of ethanol production by S. cerevisiae cells fixed in Ca alginate. Experiments were made in discontinuous and continuous fluidized-bed reactors. Living cells, both reproductive and non-reproductive, are distinguished from dead cells in the segregated reactor model. The rates of cell state change are described as a function of the ethanol concentration. The growth rate is described by a Monod model extended by inhibition functions and supplemented by a cell inhibition function. Product formation comprises a growth-associated component and a non-associated component resulting from the endogenous and maintenance metabolism. Further, a cell discharge rate from the gel is considered which is dependent both on growth and on the biomass concentration. The simulation of process kinetics and reactor dynamics with an optimum parameter vector shows an excellent adaptation for all experiments.

  18. Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

    2013-08-22

    The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

  19. Foaming and Antifoaming in Radioactive Waste Pretreatment and Immobilization Processes

    International Nuclear Information System (INIS)

    Wasan, Darsh T.; Nikolov, Alex D.; Lamber, D.P.; Calloway, T. Bond; Stone, M.E.

    2005-01-01

    Savannah River National Laboratory (SRNL) has reported severe foaminess in the bench scale evaporation of the Hanford River Protection - Waste Treatment Plant (RPP-WPT) envelope C waste. Excessive foaming in waste evaporators can cause carryover of radionuclides and non-radioactive waste to the condensate system. The antifoams used at Hanford and tested by SRNL are believed to degrade and become inactive in high pH solutions. Hanford wastes have been known to foam during evaporation causing excessive down time and processing delays

  20. Convective heat transfer behavior of the product slurry of the nitrate to ammonia and ceramic (NAC) process

    International Nuclear Information System (INIS)

    Muguercia, I.; Yang, G.; Ebadian, M.A.

    1995-01-01

    The Nitrate to Ammonia and Ceramic (NAC) process is an innovative technology for immobilizing liquid form low level radioactive waste (LLW). An experimental study has been conducted to measure the heat transfer properties of the NAC product slurry. The results indicate that the heat transfer coefficient for both concentration slurries is much higher than that of pure water, which may be due to the higher conductivity of the gibbsite powder. For the 20% concentration slurry, the heat transfer coefficient increased as the generalized Reynolds number and slurry temperature increased. The heat transfer coefficient of 40% is a function of the Reynolds number only. The test results also indicate that the thermal entrance region can be observed only when the generalized Reynolds number is smaller than 1,000. The correlation equation is also developed based on the experimental data in this paper

  1. Composite elements with superconducting ceramic materials and preparation process

    International Nuclear Information System (INIS)

    Drifford, M.; Lambard, J.

    1990-01-01

    Supraconducting ceramic powder is introduced in a ductile metal with an open porosity, then the tube is sealed at both ends and necked to form a composite element which is sintered and the ceramic becomes superconductive by gaseous diffusion. Then the composite element can be placed into a gasproof cladding [fr

  2. Processing and optimization of functional ceramic coatings and inorganic nanomaterials

    Science.gov (United States)

    Nyutu, Edward Kennedy G.

    Processing of functional inorganic materials including zero (0-D) dimensional (e.g. nanoparticles), 1-D (nanorods, nanofibers), and 2-D (films/coating) structures is of fundamental and technological interest. This research will have two major sections. The first part of section one focuses on the deposition of silicon dioxide onto a pre-deposited molybdenum disilicide coating on molybdenum substrates for both high (>1000 °C) and moderate (500-600 °C) temperature oxidation protection. Chemical vapor deposition (CVD/MOCVD) techniques will be utilized to deposit the metal suicide and oxide coatings. The focus of this study will be to establish optimum deposition conditions and evaluate the metal oxide coating as oxidation - thermal barriers for Mo substrates under both isothermal (static) and cyclic oxidation conditions. The second part of this section will involve a systematic evaluation of a boron nitride (BN) interface coating prepared by chemical vapor deposition. Ceramic matrix composites (CMCs) are prospective candidates for high (>1000 °C) temperature applications and fiber- matrix interfaces are the dominant design parameters in ceramic matrix composites (CMCs). An important goal of the study is to determine a set of process parameters, which would define a boron nitride (BN) interface coating by a chemical vapor deposition (CVD) process with respect to coating. In the first part of the second section, we will investigate a new approach to synthesize ultrafine metal oxides that combines microwave heating and an in-situ ultrasonic mixing of two or more liquid precursors with a tubular flow reactor. Different metal oxides such as nickel ferrite and zinc aluminate spinels will be studied. The synthesis of metal oxides were investigated in order to study the effects of the nozzle and microwave (INM process) on the purity, composition, and particle size of the resulting powders. The second part of this research section involves a study of microwave frequency

  3. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  4. Effect of machining fluid on the process performance of wire electrical discharge machining of nanocomposite ceramic

    Directory of Open Access Journals (Sweden)

    Zhang Chengmao

    2015-01-01

    Full Text Available Wire electric discharge machining (WEDM promise to be effective and economical techniques for the production of tools and parts from conducting ceramic blanks. However, the manufacturing of nanocomposite ceramics blanks with these processes is a long and costly process. This paper presents a new process of machining nanocomposite ceramics using WEDM. WEDM uses water based emulsion, polyvinyl alcohol and distilled water as the machining fluid. Machining fluid is a primary factor that affects the material removal rate and surface quality of WEDM. The effects of emulsion concentration, polyvinyl alcohol concentration and distilled water of the machining fluid on the process performance have been investigated.

  5. Conceptual design for remote handling methods using the HIP process in the Calcine Immobilization Program

    International Nuclear Information System (INIS)

    Berry, S.M.; Cox, C.G.; Hoover, M.A.

    1994-03-01

    This report recommends the remote conceptual design philosophy for calcine immobilization using the hot isostatic press (HIP) process. Areas of remote handling operations discussed in this report include: (1) introducing the process can into the front end of the HIP process, (2) filling and compacting the calcine/frit mixture into the process can, (3) evacuating and sealing the process can, (4) non-destructive testing of the seal on the process can, (5) decontamination of the process can, (6) HIP furnace loading and unloading the process can for the HIPing operation, (7) loading an overpack canister with processed HIP cans, (8) sealing the canister, with associated non-destructive examination (NDE) and decontamination, and (9) handling canisters for interim storage at the Idaho Chemical Processing Plant (ICPP) located on the Idaho National Engineering Laboratory (INEL) site

  6. Solidification of HLLW by glass-ceramic process

    International Nuclear Information System (INIS)

    Oguino, N.; Masuda, S.; Tsunoda, N.; Yamanaka, T.; Ninomiya, M.; Sakane, T.; Nakamura, S.; Kawamura, S.

    1979-01-01

    The compositions of glass-ceramics for the solidification of HLLW were studied, and the glass-ceramics in the diopside system was concluded to be the most suitable. Compared with the properties of HLW borosilicate glasses, those of diopside glass-ceramic were thought to be almost equal in leach rate and superior in thermal stability and mechanical strength. It was also found that the glass in this system can be crystallized simply by pouring it into a thermally insulated canister and then allowing it to cool to room temperature. 2 figures, 5 tables

  7. Preconceptual design of a salt splitting process using ceramic membranes

    International Nuclear Information System (INIS)

    Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R.; Balagopal, S.; Landro, T.; Sutija, D.P.

    1997-01-01

    Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate

  8. Preconceptual design of a salt splitting process using ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R. [Pacific Northwest National Lab., Richland, WA (United States); Balagopal, S.; Landro, T.; Sutija, D.P. [Ceramatec, Inc., Salt Lake City, UT (United States)

    1997-01-01

    Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate.

  9. Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2016-01-01

    and discussion presented in the paper will be useful for thorough understanding of the MIM and CIM processes and to select the right material and process for the right application or even to combine metal and ceramic materials by molding to produce metal–ceramic hybrid components.......The purpose of this paper is to make a comparative study on the process capabilities of the two branches of the powder injection molding (PIM) process—metal injection molding (MIM) and ceramic injection molding (CIM), for high-end precision applications. The state-of-the-art literature does...

  10. Novel ceramic processing method for substitution of toxic plasticizers

    DEFF Research Database (Denmark)

    Foghmoes, Søren Preben Vagn; Teocoli, Francesca; Brodersen, K.

    2016-01-01

    properties, was also demonstrated. Incompatible systems were discarded in an initial broad screening while primary systems were further evaluated based on debinding properties, mechanical properties, flow behavior as well as sintering properties of ceramic tapes. The thermomechanical characterization...

  11. Application of exopolysaccharides to optimize the performance of ceramic bodies in the unidirectional dry pressing process

    OpenAIRE

    Caneira I.; Machado-Moreira, B.; Dionísio, A.; Godinho, V.; Neves, O.; Dias, Diamantino; Sáiz-Jiménez, Cesáreo; Miller, A. Z.

    2015-01-01

    Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variab...

  12. Structure and grain coarsening during the processing of engineering ceramics

    International Nuclear Information System (INIS)

    Shaw, N.J.

    1987-11-01

    Studies have been made of three ceramic systems (Al 2 O 3 , Y 2 O 3 /MgO, and SiC/C/B), both to explore a surface area/density diagram approach to examining the coarsening processes during sintering and to explore an alternative coarsening parameter, i.e., the grain boundary surface area (raising it at a given value of the density) and not the pore surface area; therefore, pinning of the grain boundaries by solid-solution drag is the only function evidenced by these results. The importance of such pinning even at densities as low as 75% of theoretical is linked to the existence of microstructural inhomogeneities. The early stages of sintering of Y 2 O 3 powder have been examined using two techniques, BET surface area analysis and transmission electron microscopy. Each has given some insight into the process occurring and, used together, have provided some indication of the effect of MgO on coarsening during sintering. Attempts to further elucidate effects of MgO on the coarsening behavior of Y 2 O 3 by the surface area/density diagram approach were unsuccessful due to masking effects of contaminating reactions during sintering and/or thermal etching. The behavior of the undoped SiC which only coarsens can be clearly distinguished by the surface area/density diagram from that of SiC/C/B which also concurrently densifies. Little additional information was obtainable by this method due to unfavorable sample etching characteristics. The advantages, disadvantages, and difficulties of application of these techniques to the study of coarsening during sintering are discussed

  13. Physicochemical characterization of the yeast cells and the waste lignocellulosic particles in the immobilization process for ethanol production

    DEFF Research Database (Denmark)

    Agudelo-Escobar, Lina María; Mussatto, Solange I.; Peñuela, Mariana

    2017-01-01

    Ethanol is one of the leading alternative fuels. Efforts have increased the development of technologies for producing ethanol efficiently and economically. The continuous fermentation using yeast cells immobilized in low‐cost materials is presented as an excellent alternative. We used four...... to confirm the hydrophobic or hydrophilic character and the free energies interaction was established. Images were obtained by scanning electron microscope, and determination of surface areas and volumes was performed by adsorption and desorption isotherms. It was established that cell surface properties...... are modified by the immobilization process to which they are subjected. It was evident that cell immobilization depended on the properties of the carrier, as well as cell surface properties. Thus, in order to improve the process of cell immobilization, it is essential to understand the type of carrier‐cell...

  14. Porous ceramic materials for micro filtration processes I: Al2 O3 fabrication and characterization

    International Nuclear Information System (INIS)

    Salas K, J.; Reyes M, P.E.; Piderit A, G.

    1992-01-01

    Ceramic filters in separation processes are becoming more important every day. The use of these filters or membranes in the micro and ultrafiltration range, which origin goes back to the nuclear industry for uranium isotopes separation by gaseous diffusion and radioactive waste treatments, significantly improves some industrial processes efficiency. The present work describes the research done in the filters, or ceramic membrane supports fabrication field, the obtained operational results and their relation with the microstructure. (author)

  15. Crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics for immobilization of simulated sulfate bearing high-level liquid waste

    Science.gov (United States)

    Wu, Lang; Xiao, Jizong; Wang, Xin; Teng, Yuancheng; Li, Yuxiang; Liao, Qilong

    2018-01-01

    The crystalline phase, microstructure, and aqueous stability of zirconolite-barium borosilicate glass-ceramics with different content (0-30 wt %) of simulated sulfate bearing high-level liquid waste (HLLW) were evaluated. The sulfate phase segregation in vitrification process was also investigated. The results show that the glass-ceramics with 0-20 wt% of HLLW possess mainly zirconolite phase along with a small amount baddeleyite phase. The amount of perovskite crystals increases while the amount of zirconolite crystals decreases when the HLLW content increases from 20 to 30 wt%. For the samples with 20-30 wt% HLLW, yellow phase was observed during the vitrification process and it disappeared after melting at 1150 °C for 2 h. The viscosity of the sample with 16 wt% HLLW (HLLW-16) is about 27 dPa·s at 1150 °C. The addition of a certain amount (≤20 wt %) of HLLW has no significant change on the aqueous stability of glass-ceramic waste forms. After 28 days, the 90 °C PCT-type normalized leaching rates of Na, B, Si, and La of the sample HLLW-16 are 7.23 × 10-3, 1.57 × 10-3, 8.06 × 10-4, and 1.23 × 10-4 g·m-2·d-1, respectively.

  16. Immobilization of Technetium Waste from Pyro-processing Using Tellurite Glasses

    Energy Technology Data Exchange (ETDEWEB)

    Heo, Jong; Pyo, Jae-Young; Lee, Cheong-Won [POSTECH, Pohang (Korea, Republic of); Yang, Jae-Hwan; Park, Hwan-Seo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Vitrification of Tc wastes has been challenging because of the low solubility in the silicate glass and high volatility in the melting process. In previous studies, the measured solubility of Tc and Re was ⁓ 3000 ppm at 1000 .deg. C in low activity waste (LAW) glass. And retention of Tc has been reported within 12 - 77% during the borosilicate vitrification process. Tellurite glasses have been studied for halide waste immobilization due to low melting temperatures (Tm= 600-800 .deg. C) and flexibility of network with foreign ions. Tellurite glasses offered higher halide retention than borosilicate glasses. The structure of pure tellurite (TeO{sub 2}) consists of TeO{sub 4} trigonal bipyramids (tbp), but TeO{sub 4} units are converted to TeO{sub 3} trigonal pyramids (tp) having non-bridging oxygen (NBO) as the modifiers added. Objectives of this study are to investigate the tellurite glasses for Tc immobilization using Re as a surrogate. Retention and waste loading of Re were analyzed during the vitrification process of tellurite glass. We investigated local structures of Re ions in glasses by Raman and X-ray absorption spectroscopies. The tellurite glass was investigated to immobilize the Ca(TcO{sub 4}){sub 2}, surrogated by Ca(ReO{sub 4}){sub 2}. The average of Re retention in tellurite glass was 86%. The 7-day PCT results were satisfied with U.S requirement up to 9 mass% of Ca(ReO{sub 4}){sub 2} content. Re in the tellurite glass exists +7 oxidation state and was coordinated with 4 oxygen.

  17. Fabrication of protein microarrays for alpha fetoprotein detection by using a rapid photo-immobilization process

    Directory of Open Access Journals (Sweden)

    Sirasa Yodmongkol

    2016-03-01

    Full Text Available In this study, protein microarrays based on sandwich immunoassays are generated to quantify the amount of alpha fetoprotein (AFP in blood serum. For chip generation a mixture of capture antibody and a photoactive copolymer consisting of N,N-dimethylacrylamide (DMAA, methacryloyloxy benzophenone (MaBP, and Na-4-styrenesulfonate (SSNa was spotted onto unmodified polymethyl methacrylate (PMMA substrates. Subsequently to printing of the microarray, the polymer and protein were photochemically cross-linked and the forming, biofunctionalized hydrogels simultaneously bound to the chip surface by short UV- irradiation. The obtained biochip was incubated with AFP antigen, followed by biotinylated AFP antibody and streptavidin-Cy5 and the fluorescence signal read-out. The developed microarray biochip covers the range of AFP in serum samples such as maternal serum in the range of 5 and 100 ng/ml. The chip production process is based on a fast and simple immobilization process, which can be applied to conventional plastic surfaces. Therefore, this protein microarray production process is a promising method to fabricate biochips for AFP screening processes. Keywords: Photo-immobilization, Protein microarray, Alpha fetoprotein, Hydrogel, 3D surface, Down syndrome

  18. Processing, microstructure and properties of grain-oriented ferroelectric ceramics

    International Nuclear Information System (INIS)

    Okazaki, K.; Igarashi, H.; Nagata, K.; Yamamoto, T.; Tashiro, S.

    1986-01-01

    Grain oriented ferroelectric ceramics such as PbBi/sub 2/Nb/sub 2/O/sub 9/, bismuth compound with layer structure, (PbLa)Nb/sub 2/O/sub 6/, tungsten-bronze structure and SbSI were prepared by an uni-axial hot-pressing, a double-stage hot-pressing and tape casting methods. Microstructures of them were examined by SEM and the prefered textures of the ceramics composed of thin plate and/or needle crystallites were ascertained. Grain orientation effects on electrical, piezoelectric, optical and mechanical properties are discussed

  19. Process of making porous ceramic materials with controlled porosity

    Science.gov (United States)

    Anderson, Marc A.; Ku, Qunyin

    1993-01-01

    A method of making metal oxide ceramic material is disclosed by which the porosity of the resulting material can be selectively controlled by manipulating the sol used to make the material. The method can be used to make a variety of metal oxide ceramic bodies, including membranes, but also pellets, plugs or other bodies. It has also been found that viscous sol materials can readily be shaped by extrusion into shapes typical of catalytic or adsorbent bodies used in industry, to facilitate the application of such materials for catalytic and adsorbent applications.

  20. The Particle Distribution in Liquid Metal with Ceramic Particles Mould Filling Process

    Science.gov (United States)

    Dong, Qi; Xing, Shu-ming

    2017-09-01

    Adding ceramic particles in the plate hammer is an effective method to increase the wear resistance of the hammer. The liquid phase method is based on the “with the flow of mixed liquid forging composite preparation of ZTA ceramic particle reinforced high chromium cast iron hammer. Preparation method for this system is using CFD simulation analysis the particles distribution of flow mixing and filling process. Taking the 30% volume fraction of ZTA ceramic composite of high chromium cast iron hammer as example, by changing the speed of liquid metal viscosity to control and make reasonable predictions of particles distribution before solidification.

  1. A Novel Process to Prepare Chitosan Macrospheres without Shrinkage and its Application to Immobilize β-Galactosidase

    Directory of Open Access Journals (Sweden)

    Su-Fang Sun

    2009-01-01

    Full Text Available A new process for the preparation of chitosan macrospheres, which was simple and practicable, was suggested in this paper and various chitosans with different molecular weight were used as materials to immobilize β-galactosidase and the chitosan macrospheres with the lowest molecular weight (500 000 was selected as enzyme immobilization carrier based on the highest enzyme activity. In order to overcome the shrinkage of chitosan during drying, the wet macrospheres obtained was treated by 30% glycerol solution for 1 h before drying and the results showed that the dried chitosan macrospheres obtained could keep almost the same structure as its wet form, which was very important for chitosan as enzyme carrier in industry. Finally, β-galactosidase from Aspergillus oryzae was immobilized on above dry chitosan macrospheres and a satisfactory result of the immobilized enzyme was obtained in enzyme activity yield, pH stability, thermal stability, operational stability, Michaelis constants Km and the maximum velocity (Vm

  2. Plutonium Disposition by Immobilization

    International Nuclear Information System (INIS)

    Gould, T.; DiSabatino, A.; Mitchell, M.

    2000-01-01

    The ultimate goal of the Department of Energy (DOE) Immobilization Project is to develop, construct, and operate facilities that will immobilize between 17 to 50 tonnes (MT) of U.S. surplus weapons-usable plutonium materials in waste forms that meet the ''spent fuel'' standard and are acceptable for disposal in a geologic repository. Using the ceramic can-in-canister technology selected for immobilization, surplus plutonium materials will be chemically combined into ceramic forms which will be encapsulated within large canisters of high level waste (HLW) glass. Deployment of the immobilization capability should occur by 2008 and be completed within 10 years. In support of this goal, the DOE Office of Fissile Materials Disposition (MD) is conducting development and testing (D and T) activities at four DOE laboratories under the technical leadership of Lawrence Livermore National Laboratory (LLNL). The Savannah River Site has been selected as the site for the planned Plutonium Immobilization Plant (PIP). The D and T effort, now in its third year, will establish the technical bases for the design, construction, and operation of the U. S. capability to immobilize surplus plutonium in a suitable and cost-effective manner. Based on the D and T effort and on the development of a conceptual design of the PIP, automation is expected to play a key role in the design and operation of the Immobilization Plant. Automation and remote handling are needed to achieve required dose reduction and to enhance operational efficiency

  3. Review of glass ceramic waste forms

    International Nuclear Information System (INIS)

    Rusin, J.M.

    1981-01-01

    Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl 3 Si 2 O 8 ) and a fresnoite-based (Ba 2 TiSi 2 O 8 ) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi 2 O 6 ) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi 2 O 6 ). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

  4. Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing

    International Nuclear Information System (INIS)

    Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

    2013-01-01

    The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

  5. Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

    Energy Technology Data Exchange (ETDEWEB)

    Yi, Wei [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); School of Dentistry, The University of Western Australia, WA 6009 (Australia); Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Hu, Xiaozhi, E-mail: xiao.zhi.hu@uwa.edu.au [School of Mechanical and Chemical Engineering, The University of Western Australia, Perth, WA 6009 (Australia); Ichim, Paul [School of Dentistry, The University of Western Australia, WA 6009 (Australia); Sun, Xudong [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

    2012-12-15

    Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic-matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic-matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

  6. Generation of amorphous ceramic capacitor coatings on titanium using a continuous sol-gel process

    International Nuclear Information System (INIS)

    Dixon, B.G.; Walsh, M.A. III; Phillips, P.G.; Morris, R.S.

    1995-01-01

    Thin amorphous films of ceramic capacitor materials were successfully deposited using sol-gel chemistry onto titanium wire using a continuous, computer controlled process. By repeatedly depositing and calcining very thin layers of material, smooth and even coats can be produced. Surface analyses revealed the layered nature of these thin coats, as well as the amorphous nature of the ceramic. The electrical properties of the better coatings, all composed of niobium, bismuth, zinc oxides, were then evaluated. copyright 1995 Materials Research Society

  7. Morphologies, Processing and Properties of Ceramic Foams and Their Potential as TPS Materials

    Science.gov (United States)

    Stackpoole, Mairead; Simoes, Conan R.; Johnson, Sylvia M.

    2002-01-01

    The current research is focused on processing ceramic foams with compositions that have potential as a thermal protection material. The use of pre-ceramic polymers with the addition of sacrificial blowing agents or sacrificial fillers offers a viable approach to form either open or closed cell insulation. Our work demonstrates that this is a feasible method to form refractory ceramic foams at relatively low processing temperatures. It is possible to foam complex shapes then pyrolize the system to form a ceramic while retaining the shape of the unfired foam. Initial work focused on identifying suitable pre-ceramic polymers with desired properties such as ceramic yield and chemical make up of the pyrolysis product after firing. We focused on making foams in the Si system (Sic, Si02, Si-0-C), which is in use in current acreage TPS systems. Ceramic foams with different architectures were formed from the pyrolysis of pre-ceramic polymers at 1200 C in different atmospheres. In some systems a sacrificial polyurethane was used as the blowing agent. We have also processed foams using sacrificial fillers to introduce controlled cell sizes. Each sacrificial filler or blowing agent leads to a unique morphology. The effect of different fillers on foam morphologies and the characterization of these foams in terms of mechanical and thermal properties are presented. We have conducted preliminary arc jet testing on selected foams with the materials being exposed to typical re-entry conditions for acreage TPS and these results will be discussed. Foams processed using these approaches have bulk densities ranging from 0.15 to 0.9 g/cm3 and cell sizes ranging from 5 to 500 pm. Compression strengths ranged from 2 to 7 MPa for these systems. Finally, preliminary oxidation studies have been conducted on selected systems and will be discussed.

  8. Comparative risk assessments for the production and interim storage of glass and ceramic waste forms: defense waste processing facility

    International Nuclear Information System (INIS)

    Huang, J.C.; Wright, W.V.

    1982-04-01

    The Defense Waste Processing Facility (DWPF) for immobilizing nuclear high level waste (HLW) is scheduled to be built at the Savannah River Plant (SRP). High level waste is produced when SRP reactor components are subjected to chemical separation operations. Two candidates for immobilizing this HLW are borosilicate glass and crystalline ceramic, either being contained in weld-sealed stainless steel canisters. A number of technical analyses are being conducted to support a selection between these two waste forms. The present document compares the risks associated with the manufacture and interim storage of these two forms in the DWPF. Process information used in the risk analysis was taken primarily from a DWPF processibility analysis. The DWPF environmental analysis provided much of the necessary environmental information. To perform the comparative risk assessments, consequences of the postulated accidents are calculated in terms of: (1) the maximum dose to an off-site individual; and (2) the dose to off-site population within 80 kilometers of the DWPF, both taken in terms of the 50-year inhalation dose commitment. The consequences are then multiplied by the estimated accident probabilities to obtain the risks. The analyses indicate that the maximum exposure risk to an individual resulting from the accidents postulated for both the production and interim storage of either waste form represents only an insignificant fraction of the natural background radiation of about 90 mrem per year per person in the local area. They also show that there is no disaster potential to the off-site population. Therefore, the risks from abnormal events in the production and the interim storage of the DWPF waste forms should not be considered as a dominant factor in the selection of the final waste form

  9. Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

    Science.gov (United States)

    Pendola, Martin; Saha, Subrata

    2015-01-01

    Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

  10. Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

    Science.gov (United States)

    Kunkel, Nathalie; Ferrier, Alban; Thiel, Charles W.; Ramírez, Mariola O.; Bausá, Luisa E.; Cone, Rufus L.; Ikesue, Akio; Goldner, Philippe

    2015-09-01

    Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu3+ doped Y 2O3 transparent ceramics. This result is obtained on the 7F0→5D0 transition in Eu3+ doped Y 2O3 ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ˜15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu3+ concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

  11. The used epoxy matrix in immobilization sludge process of alpha emitter radioactive waste

    International Nuclear Information System (INIS)

    Walman, E.; Salimin, Z.; Johan, B.

    1998-01-01

    Immobilization of alpha emitter radioactive waste containing of ion complex of uranyl carbonate on uranium concentration ≤ 50 mg/l has been carried out using epoxy matrix. The first step of process is the coagulation of uranium with 1.3 mole/l of Ca(OH) 2 coagulant concentration on pH 8 to precipitate the calcium uranyl carbonate on uranium concentration ≤ g/l. The immobilization of calcium uranyl carbonate with epoxy matrix was done on variation of the ratio of resin epoxy and hardener of 1 : 1 (giving the maximum value of density and compressive strength), the increasing of precipitate loading capacity give the decreasing of compressive strength of embedded waste. The test of compressive strength and leaching was done for the embedded waste after its curing time using Paul Weber equipment and 7 days immersion of samples in normal water. On the precipitate loading capacity of 70%, the quality of embedded waste still conform to the standard quality value i.e. density 1.2 g/cm 3 , compressive strength 10 kN/cm 2 and there is not any release of radionuclide during leaching test (undetectable).. (author)

  12. Remote handling in the Plutonium Immobilization Project: Puck handling

    International Nuclear Information System (INIS)

    Brault, J.R.

    2000-01-01

    Since the break up of the Soviet Union at the end of the Cold War, the US and Russia have been negotiating ways to reduce their nuclear stockpiles. Economics is one of the reasons behind this, but another important reason is safeguarding these materials from unstable organizations and countries. With the downsizing of the nuclear stockpiles, large quantities of plutonium are being declared excess and must be safely disposed of. The Savannah River Site (SRS) has been selected as the site where the immobilization facility will be located. Conceptual design and process development commenced in 1998. SRS will immobilize excess plutonium in a ceramic waste form and encapsulate it in vitrified high level waste in the Defense Waste Processing Facility (DWPF) canister. These canisters will then be interred in the national repository at Yucca Mountain, New Mexico. The facility is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. This paper will discuss the first two operations

  13. Using the EDTA Hole Scavenger to Accelerate Decolorization in the Immobilized Photocatalytic Process

    Directory of Open Access Journals (Sweden)

    raziye Asgari

    2015-07-01

    Full Text Available This study investigated the effect of EDTA as a hole scavenger on accelerating the photocatalytic decolorization of direct blue 71 as a non-degradable model pollutant with nano TiO2 powder immobilized on a cementitious bed. For this purpose, 75 mg/L of the dye was decolorized in 75 minutes with 0.03 M of EDTA at a pH level of 6 and under irradiation produced by a 60-W UV-C lamp. This is while decolorization under identical conditions but in the absence of EDTA had been accomplished in 225 minutes. The experiment, therefore, confirmed the accelerating effect of the scavenger on decolorization. The kinetics of the photocatalytic process with EDTA followed a first order reaction with a constant rate of 0.05 min-1, which is 2.5 times faster than the process without EDTA.

  14. Enzymatic saccharification of Tapioca processing wastes into biosugars through immobilization technology (Mini Review

    Directory of Open Access Journals (Sweden)

    Nurul Aini Edama

    2014-03-01

    Full Text Available Cassava is very popular in Nigeria, Brazil, Thailand and Indonesia. The global cassava production is currently estimated at more than 200 million tons and the trend is increasing due to higher demand for food products. Together with food products, huge amounts of cassava wastes are also produced including cassava pulp, peel and starchy wastewater. To ensure the sustainability of this industry, these wastes must be properly managed to reduce serious threat to the environment and among the strategies to achieve that is to convert them into biosugars. Later on, biosugars could be converted into other end products such as bioethanol. The objective of this paper is to highlight the technical feasibility and potentials of converting cassava processing wastes into biosugars by understanding their generation and mass balance at the processing stage. Moreover, enzyme immobilization technology for better biosugar conversion and future trends are also discussed.

  15. Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

    Science.gov (United States)

    Singh, Mrityunjay

    2003-01-01

    Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

  16. Managing the process for storage and disposal of immobilized high- and low-level tank waste at the Hanford Site

    International Nuclear Information System (INIS)

    Murkowski, R.J.

    1998-01-01

    Lockheed Martin Hanford Corporation (LMHC) is one of six subcontractors under Fluor Daniel Hanford, Inc., the Management and Integration contractor for the Project Hanford Management Contract working for the US Department of Energy. One of LMHC's responsibilities is to prepare storage and disposal facilities to receive immobilized high and low-level tank waste by June of 2002. The immobilized materials are to be produced by one or more vendors working under a privatization contract. The immobilized low-activity waste is to be permanently disposed of at the Hanford Site while the immobilized high-level waste is to be stored at the Hanford Site while awaiting shipment to the offsite repository. Figure 1 is an overview of the entire cleanup mission with the disposal portion of the mission. Figure 2 is a representation of major activities required to complete the storage and disposal mission. The challenge for the LNIHC team is to understand and plan for accepting materials that are described in the Request for Proposal. Private companies will submit bids based on the Request for Proposal and other Department of Energy requirements. LMHC, however, must maintain sufficient flexibility to accept modifications that may occur during the privatization bid/award process that is expected to be completed by May 1998. Fundamental to this planning is to minimize the risks of stand-by costs if storage and disposal facilities are not available to receive the immobilized waste. LMHC has followed a rigorous process for the identification of the functions and requirements of the storage/disposal facilities. A set of alternatives to meet these functions and requirements were identified and evaluated. The alternatives selected were (1) to modify four vaults for disposal of immobilized low-activity waste, and (2) to retrofit a portion of the Canister Storage Building for storage of immobilized high-level waste

  17. Analysis of process parameters for a DCMS process of a rotating ceramic ITO target

    Energy Technology Data Exchange (ETDEWEB)

    Ries, Patrick; Wuttig, Matthias [Institute of Physics, RWTH Aachen University (Germany)

    2012-07-01

    ITO is the most commonly used but at the same time rather expensive Transparent Conducting Oxide. This fact is due to the high Indium to Tin ratio of 90:10 that is necessary to obtain the best electrical conductivity. If it is possible to find another ratio with similar electrical properties but higher Tin content, this would be of great industrial relevance. To accomplish this goal and to check the hypothesis an in-house developed serial co-sputtering system is employed. The tool consists of a rotating primary cathode and up to two secondary cathodes for co-sputtering processes. The process parameters of a DC-sputtered ceramic ITO target installed on the primary cathode are analyzed and correlations with the thin film properties, especially the resistance and the transmittance are shown. The resistance behavior upon changing the Tin content via a co-deposition process from a secondary cathode will be presented.

  18. Process for the preparation of fiber-reinforced ceramic composites by chemical vapor deposition

    Science.gov (United States)

    Lackey, Jr., Walter J.; Caputo, Anthony J.

    1986-01-01

    A chemical vapor deposition (CVD) process for preparing fiber-reinforced ceramic composites. A specially designed apparatus provides a steep thermal gradient across the thickness of a fibrous preform. A flow of gaseous ceramic matrix material is directed into the fibrous preform at the cold surface. The deposition of the matrix occurs progressively from the hot surface of the fibrous preform toward the cold surface. Such deposition prevents the surface of the fibrous preform from becoming plugged. As a result thereof, the flow of reactant matrix gases into the uninfiltrated (undeposited) portion of the fibrous preform occurs throughout the deposition process. The progressive and continuous deposition of ceramic matrix within the fibrous preform provides for a significant reduction in process time over known chemical vapor deposition processes.

  19. Application of sol-gel process on the elaboration of SnO2 based ceramics

    International Nuclear Information System (INIS)

    Prescatan, R.T.; Silva, D.V. da; Hiratsuka, R.S.; Santilli, C.V.; Pulcinelli, S.H.

    1990-01-01

    The electrical, optical and chemical peculiar properties of SnO 2 confers it-self some potential application. The densification difficulty during sintering of SnO 2 compromises its elaboration by ceramic conventional process. In this work the preparation of SnO 2 ceramics by sol-gel process was investigated. Some parameters envolved on the colloidal stability, sol-gel transition and drying process were analysed. The obtained materials were characterized by rheological, X-ray diffraction, infra-red spectroscopy and pores size distribution measurements. The results show that a considerable densification during sintering at 400 and 600 0 C was obtained. (author) [pt

  20. Processing of high-temperature simulated waste glass in a continuous ceramic melter

    International Nuclear Information System (INIS)

    Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

    1980-01-01

    Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

  1. Foaming and Antifoaming and Gas Entrainment in Radioactive Waste Pretreatment and Immobilization Processes. Final Report

    International Nuclear Information System (INIS)

    Wasan, Darsh T.

    2007-01-01

    The Savannah River Site (SRS) and Hanford site are in the process of stabilizing millions of gallons of radioactive waste slurries remaining from production of nuclear materials for the Department of Energy (DOE). The Defense Waste Processing Facility (DWPF) at SRS is currently vitrifying the waste in borosilicate glass, while the facilities at the Hanford site are in the construction phase. Both processes utilize slurry-fed joule-heated melters to vitrify the waste slurries. The DWPF has experienced difficulty during operations. The cause of the operational problems has been attributed to foaming, gas entrainment and the rheological properties of the process slurries. The rheological properties of the waste slurries limit the total solids content that can be processed by the remote equipment during the pretreatment and meter feed processes. Highly viscous material can lead to air entrainment during agitation and difficulties with pump operations. Excessive foaming in waste evaporators can cause carryover of radionuclides and non-radioactive waste to the condensate system. Experimental and theoretical investigations of the surface phenomena, suspension rheology and bubble generation of interactions that lead to foaming and air entrainment problems in the DOE High Level and Low Activity Radioactive Waste separation and immobilization processes were pursued under this project. The first major task accomplished in the grant proposal involved development of a theoretical model of the phenomenon of foaming in a three-phase gas-liquid-solid slurry system. This work was presented in a recently completed Ph.D. thesis (9). The second major task involved the investigation of the inter-particle interaction and microstructure formation in a model slurry by the batch sedimentation method. Both experiments and modeling studies were carried out. The results were presented in a recently completed Ph.D. thesis. The third task involved the use of laser confocal microscopy to study

  2. The effect of bound to dialdehudecellulose protein concentration on the activity of immobilized trypsin after γ-irradiation and in process of storage

    International Nuclear Information System (INIS)

    Belov, A.A.; Ryl'tsev, V.V.; Ignatyuk, T.E.; Filatov, V.N.

    1994-01-01

    It is found the complex effect of the bound enzyme concentration on the proteolytic activity of trypsin immobilized to dialdehydecellulose (preriodate oxidation) after γ-irradiation and in process of storage. It is shown the occurance of three stages of immobilized enzyme inactivation in process of immobilization and storage. The velocity of inactivation did not depend on bound trypsin concentration. The ratio of proteolytic activity of samples before and after γ-irradiation was increased with the increase of immobilized to carrier enzyme concentration and was not change (in range of experiment error) in process of storage. The results were compared with that of cryctlline trypsin

  3. CVI-R gas phase processing of porous, biomorphic SiC-ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sieber, H.; Vogli, E.; Mueller, F.; Greil, P. [Erlangen-Nuernberg Univ., Erlangen (DE). Dept. of Materials Science (III) Glass and Ceramics; Popovska, N.; Gerhard, H. [Univ. of Erlangen-Nuremberg, Dept. of Industrial Chemistry I, Erlangen (Germany)

    2002-07-01

    Natural pine wood was converted into biomorphic SiC-ceramics by CVI-R processing (chemical vapour infiltration - reaction). The wood samples were first pyrolyzed in inert atmosphere at temperatures of 800 C to yield biocarbon-derived template structures. Subsequently, the biocarbon preforms were infiltrated with silicon by isothermal CVI processing with MTS (methyltrichlorosilane) in excess of hydrogen at temperatures between 800 and 850 C, then converted into SiC-ceramic by annealing in inert atmosphere at temperatures between 1200-1600 C. During processing, the inherent open porous structure of the pine wood is retained down to the submicrometer level, yielding a highly porous SiC-ceramic with a unique microcellular morphology. (orig.)

  4. Modelling of fracture processes in the ballistic impact on ceramic armours

    International Nuclear Information System (INIS)

    Zaera, R.; Sanchez-Galvez, V.

    1997-01-01

    This work examines the essential physical processes in the perforation of metal backed ceramic armours which include projectile erosion, fracture of the ceramic tile and ductile deformation of the metal backing plate. The impact of projectiles onto alumina and aluminium nitride ceramic materials is studied experimentally and numerically. Observations were performed using an X-ray shadowgraph technique to obtain accurate data of the penetration process at different times. From the examination of computer simulations and corresponding impact experiments a simple analytical model is developed by assuming some hypotheses simplifying the actual mechanisms of the penetration process. Material description is simplified by using simple equations and a few material parameters easily obtained experimentally, such as the elastic modulus, the compressive and tensile strength and the rupture strain. (orig.)

  5. Manufacturing process for cylindrical ceramic tubes with localized imprints and device for application of this process

    International Nuclear Information System (INIS)

    1985-01-01

    This invention involves a process for manufacturing permeable cylindrical ceramic tubes with localized relief such as annular, spiral or simple coiled or double crossed coils or even stipple imprints on their internal face. It is known that one of the techniques for the separation of the mixture of gases with close molecular masses is gaseous diffusion. According to this technique, the gas mixture is circulated under pressure inside tubes constituted by a microporous wall. These tubes, according to a known technique, are constituted by a macroporous ceramic tube, generally called a support, covered on the inside with a microporous layer deposited on this interior wall. The unit constituted by the tube itself or the ''support'' and the microporous layer makes it possible to adapt the total porosity of the covered tube or ''barrier'' in order to obtain an optimal coefficient of gas separation. This technique is used specifically for separation of two gases corresponding to various isotopes of the same simple body. 6 figs

  6. Effects of process variables on the properties of YBa2Cu3O(7-x) ceramics formed by investment casting

    Science.gov (United States)

    Hooker, M. W.; Taylor, T. D.; Leigh, H. D.; Wise, S. A.; Buckley, J. D.; Vasquez, P.; Buck, G. M.; Hicks, L. P.

    1993-01-01

    An investment casting process has been developed to produce net-shape, superconducting ceramics. In this work, a factorial experiment was performed to determine the critical process parameters for producing cast YBa2Cu3O7 ceramics with optimum properties. An analysis of variance procedure indicated that the key variables in casting superconductive ceramics are the particle size distribution and sintering temperature. Additionally, the interactions between the sintering temperature and the other process parameters (e.g., particle size distribution and the use of silver dopants) were also found to influence the density, porosity, and critical current density of the fired ceramics.

  7. Statistical process control applied to the liquid-fed ceramic melter process

    International Nuclear Information System (INIS)

    Pulsipher, B.A.; Kuhn, W.L.

    1987-09-01

    In this report, an application of control charts to the apparent feed composition of a Liquid-Fed Ceramic Melter (LFCM) is demonstrated by using results from a simulation of the LFCM system. Usual applications of control charts require the assumption of uncorrelated observations over time. This assumption is violated in the LFCM system because of the heels left in tanks from previous batches. Methods for dealing with this problem have been developed to create control charts for individual batches sent to the feed preparation tank (FPT). These control charts are capable of detecting changes in the process average as well as changes in the process variation. All numbers reported in this document were derived from a simulated demonstration of a plausible LFCM system. In practice, site-specific data must be used as input to a simulation tailored to that site. These data directly affect all variance estimates used to develop control charts. 64 refs., 3 figs., 2 tabs

  8. Investigations on the performance of ultrasonic drilling process with special reference to precision machining of advanced ceramics

    International Nuclear Information System (INIS)

    Adithan, M.; Laroiya, S.C.

    1997-01-01

    Advanced ceramics are assuming an important role in modern industrial technology. The applications and advantages of using advanced ceramics are many. There are several reasons why we should go in for machining of advanced ceramics after their compacting and sintering. These are discussed in this paper. However, precision machining of advanced ceramics must be economical. Critical technological issues to be addressed in cost effective machining of ceramics include design of machine tools, tooling arrangements, improved yield and precision, relationship of part dimensions and finish specifications to functional performance, and on-line inspection. Considering the above ultrasonic drilling is an important process used for the precision machining of advanced ceramics. Extensive studies on tool wear occurring in the ultrasonic machining of advanced ceramics have been carried out. In addition, production accuracy of holes drilled, surface finish obtained and surface integrity aspects in the machining of advanced ceramics have also been investigated. Some specific findings with reference to surface integrity are: a) there were no cracks or micro-cracks developed during or after ultrasonic machining of advanced ceramics, b) while machining Hexoloy alpha silicon carbide a recast layer is formed as a result of ultrasonic machining. This is attributed to the viscous heating resulting from high energy impacts during ultrasonic machining. While machining all other types of ceramics no such formation of recast layer was observed, and , c) there is no change in the microstructure of the advanced ceramics as a result of ultrasonic machining

  9. Interaction of elementary damage processes and their contribution to neutron damage of ceramics

    International Nuclear Information System (INIS)

    Itoh, Noriaki

    1989-01-01

    Specific features of radiation damage of ceramics as compared with those of metals are discussed. It is pointed out that the electronic excitation gives considerable contribution to radiation damage of ceramics not only by itself but also through interaction with knock-on processes. In the talk first I mention briefly the elementary damage processes; the knock-on process and the processes induced by electronic excitation; the latter is of particularly importance in ceramics because of large energy quantums. Then I discuss possible interactions between these elementary processes; why they may contribute to radiation damage and in what situation they are induced. The types of interactions discussed include those between knock-on processes, between electronic excitation and knock-on processes and between processes induced by electronic excitation. Experimental results which prove directly the significance of such interactions are also described. Importance of such interactions in radiation damage of ceramics and their relevance to other phenomena, such as laser damage, is emphasized. Possible experimental techniques, including those which uses high energy neutron sources, are described. (author)

  10. Addition of an expansive clay facies of Corumbatai formation from Porto Ferreira city to ceramic mass used in ceramic pole Santa Gertrudes for dry process

    International Nuclear Information System (INIS)

    Souza, Paulo Eduardo de Campos e; Christofoletti, Sergio Ricardo

    2011-01-01

    In the search for diversification of ceramic products by the dry-process, in this work was added in the composition of a ceramic mass of Santa Gertrudes Ceramic Pole-PCSG, an expansive clay of Corumbatai Formation found in Porto Ferreira city. The ceramics characterization was carried out in Porto Ferreira Ceramic Industry following the standards (ABNT, 1997). The samples were first pressed resulting in specimens of dimension 10x3 cm which were burned in a laboratory furnace at a temperature of 1160 ° C. The tests were conducted of the flexion strength (raw, dry and burning), water absorption, bulk density, firing shrinkage in individual samples and the composition of 30% of sample Porto Ferreira (APF) plus 70% sample of Santa Gertrudes (ASG). The results showed that the ceramic samples showed good results from individual MRF and AA: 633.76 Kgf/cm 2 and 0.37% for a sample of Santa Gertrudes (ASG) and 437.32 and 3.06% for the sample of Porto Ferreira (APF). The result of the composition showed an increase in values or MRF= 722.20 Kgf/cm 2 and increased values of AA to 0.75%. The expansive clay type 'montmorillonite' clays found in the sample Porto Ferreira (APF) have contributed in improving the packaging and therefore the improvement of the ceramic properties. (author)

  11. Application of exopolysaccharides to improve the performance of ceramic bodies in the unidirectional dry pressing process

    Science.gov (United States)

    Caneira, Inês; Machado-Moreira, Bernardino; Dionísio, Amélia; Godinho, Vasco; Neves, Orquídia; Dias, Diamantino; Saiz-Jimenez, Cesareo; Miller, Ana Z.

    2015-04-01

    Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variability in their performance when subjected to the dry pressing process, particularly in the adhesion to the mold and mechanical strength, affecting the quality of the final conformed ceramic products. Therefore, several synthetic additives (deflocculants, antifoams, binders, lubricants and plasticizers) are introduced in the ceramic slips to achieve uniform and homogeneous pastes, conditioning their rheological properties. However, an important variability associated with the performance of the conformed products is still reported. Exopolysaccharides or Extracellular Polymeric Substances (EPS) are polymers excreted by living organisms, such as bacteria, fungi and algae, which may confer unique and potentially interesting properties with potential industrial uses, such as viscosity control, gelation, and flocculation. Polysaccharides, such as pullulan, gellan, carrageenan and xanthan have found a wide range of applications in food, pharmaceutical, petroleum, and in other industries. The aim of this study was the assessment of exopolysaccharides as natural additives to optimize the performance of spray-dried ceramic powders during the unidirectional dry pressing process, replacing the synthetic additives used in the ceramic production process. Six exopolysaccharides, namely pullulan, gellan, xanthan gum, κappa- and iota-carrageenan, and guar gum were tested in steatite-based spray-dried ceramic powders at different concentrations. Subsequently, these ceramic powders were

  12. Reduction and immobilization of chromate in chromite ore processing residue with nanoscale zero-valent iron

    International Nuclear Information System (INIS)

    Du, Jingjing; Lu, Jinsuo; Wu, Qiong; Jing, Chuanyong

    2012-01-01

    Highlights: ► COPR remediation mechanism using nZVI was investigated. ► PHREEQC model calculation agreed well with our GANC experimental results. ► Incubation COPR and nZVI with >27% water content could reduce Cr(VI) in solids. ► Water content is the key factor to assist electron transfer between nZVI and COPR. - Abstract: Chromite ore processing residue (COPR) poses a great environmental and health risk with persistent Cr(VI) leaching. To reduce Cr(VI) and subsequently immobilize in the solid matrix, COPR was incubated with nanoscale zero-valent iron (nZVI) and the Cr(VI) speciation and leachability were studied. Multiple complementary analysis methods including leaching tests, X-ray powder diffraction, X-ray absorption near edge structure (XANES) spectroscopy, and X-ray photoelectron spectroscopy (XPS) were employed to investigate the immobilization mechanism. Geochemical PHREEQC model calculation agreed well with our acid neutralizing capacity experimental results and confirmed that when pH was lowered from 11.7 to 7.0, leachate Cr(VI) concentrations were in the range 358–445 mg L −1 which contributed over 90% of dissolved Cr from COPR. Results of alkaline digestion, XANES, and XPS demonstrated that incubation COPR with nZVI under water content higher than 27% could result in a nearly complete Cr(VI) reduction in solids and less than 0.1 mg L −1 Cr(VI) in the TCLP leachate. The results indicated that remediation approaches using nZVI to reduce Cr(VI) in COPR should be successful with sufficient water content to facilitate electron transfer from nZVI to COPR.

  13. Characterization of natural organic matter treated by iron oxide nanoparticle incorporated ceramic membrane-ozonation process.

    Science.gov (United States)

    Park, Hosik; Kim, Yohan; An, Byungryul; Choi, Heechul

    2012-11-15

    In this study, changes in the physical and structural properties of natural organic matter (NOM) were observed during hybrid ceramic membrane processes that combined ozonation with ultrafiltration ceramic membrane (CM) or with a reactive ceramic membrane (RM), namely, an iron oxide nanoparticles (IONs) incorporated-CM. NOM from feed water and NOM from permeate treated with hybrid ceramic membrane processes were analyzed by employing several NOM characterization techniques. Specific ultraviolet absorbance (SUVA), high-performance size exclusion chromatography (HPSEC) and fractionation analyses showed that the hybrid ceramic membrane process effectively removed and transformed relatively high contents of aromatic, high molecular weight and hydrophobic NOM fractions. Fourier transform infrared spectroscopy (FTIR) and 3-dimensional excitation-emission matrix (EEM) fluorescence spectroscopy revealed that this process caused a significant decrease of the aromaticity of humic-like structures and an increase in electron withdrawing groups. The highest removal efficiency (46%) of hydroxyl radical probe compound (i.e., para-Chlorobenzoic acid (pCBA)) in RM-ozonation process compared with that in CM without ozonation process (8%) revealed the hydroxyl radical formation by the surface-catalyzed reaction between ozone and IONs on the surface of RM. In addition, experimental results on flux decline showed that fouling of RM-ozonation process (15%) was reduced compared with that of CM without ozonation process (30%). These results indicated that the RM-ozonation process enhanced the destruction of NOM and reduced the fouling by generating hydroxyl radicals from the catalytic ozonation in the RM-ozonation process. Copyright © 2012 Elsevier Ltd. All rights reserved.

  14. Stabilization of α-amylase by using anionic surfactant during the immobilization process

    International Nuclear Information System (INIS)

    El-Batal, A.I.; Atia, K.S.; Eid, M.

    2005-01-01

    This work describes the entrapment of α-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using γ irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized α-amylase were studied. Covering of α-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized α-amylase was increased below the critical micelle concentration (cmc) (10mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized α-amylase showed a higher k cat /K m and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of α-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems

  15. Stabilization of {alpha}-amylase by using anionic surfactant during the immobilization process

    Energy Technology Data Exchange (ETDEWEB)

    El-Batal, A.I. [National Center for Radiation Research and Technology, P.O. Box 29, Nasr City, Cairo (Egypt); Atia, K.S. [Nuclear Research Center, Radioisotopes Applications Division, Abo-Zable, P.O. Box 13759, Cairo (Egypt)]. E-mail: ks_atia@yahoo.com; Eid, M. [National Center for Radiation Research and Technology, P.O. Box 29, Nasr City, Cairo (Egypt)

    2005-10-01

    This work describes the entrapment of {alpha}-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using {gamma} irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized {alpha}-amylase were studied. Covering of {alpha}-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized {alpha}-amylase was increased below the critical micelle concentration (cmc) (10mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized {alpha}-amylase showed a higher k{sub cat}/K{sub m} and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of {alpha}-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems.

  16. Stabilization of α-amylase by using anionic surfactant during the immobilization process

    Science.gov (United States)

    El-Batal, A. I.; Atia, K. S.; Eid, M.

    2005-10-01

    This work describes the entrapment of α-amylase into butylacrylate-acrylic acid copolymer (BuA/AAc) using γ irradiation. The effect of an anionic surfactant (AOT), the reuse efficiency, and kinetic behavior of immobilized α-amylase were studied. Covering of α-amylase with bis-(2-ethylhexyl)sulfosuccinate sodium salt (AOT) made the enzyme more stable than the uncovered form. The hydrolytic activity of the pre-coated immobilized α-amylase was increased below the critical micelle concentration (cmc) (10 mmol/L). The results showed an increase in the relative activity with increase in the degree of hydration. The pre-coated immobilized α-amylase showed a higher k/K and lower activation energy compared to the free and uncoated-immobilized preparation, respectively. The results suggest that the immobilization of α-amylase is a potentially useful approach for commercial starch hydrolysis in two-phase systems.

  17. Uniaxially aligned ceramic nanofibers obtained by chemical mechanical processing

    Energy Technology Data Exchange (ETDEWEB)

    Tararam, R. [Univ Estadual Paulista – UNESP – Instituto de Química, Rua Prof. Francisco Degni n° 55, CEP 14800-900 Araraquara, SP (Brazil); Foschini, C.R. [Univ Estadual Paulista – UNESP – Faculdade de Engenharia de Bauru, Dept. de Eng. Mecanica, Av. Eng. Luiz Edmundo C. Coube 14-01, CEP 17033-360 Bauru, SP (Brazil); Destro, F.B. [Univ Estadual Paulista – UNESP – Faculdade de Engenharia de Guaratinguetá, Guaratinguetá 12516-410, SP (Brazil); Simões, A.Z., E-mail: alezipo@yahoo.com [Univ Estadual Paulista – UNESP – Faculdade de Engenharia de Guaratinguetá, Guaratinguetá 12516-410, SP (Brazil); Longo, E.; Varela, J.A. [Univ Estadual Paulista – UNESP – Instituto de Química, Rua Prof. Francisco Degni n° 55, CEP 14800-900 Araraquara, SP (Brazil)

    2014-08-01

    For this study, we investigated a simple method to generate well aligned nanofibers over large areas using an organic polymer stretched over the substrate surface With this method, ZnO and CuO 3D parallel nanowire arrays were successfully prepared by calcinations of the polymer fibers. X-ray diffraction (XRD) analysis revealed that the copper oxide has a monoclinic structure while the zinc oxide has a hexagonal structure. Scanning electron microscopy (SEM) analysis showed ceramic nanofibers with an average diameter of 120 nm which were composed of small nanoparticles which are 10 nm in diameter. The ability to obtain uniaxially aligned nanofibers reveals a range of interesting properties with potential applications for sensors, catalysts and energy technologies.

  18. High temperature structural ceramic materials manufactured by the CNTD process

    International Nuclear Information System (INIS)

    Stiglich, J.J. Jr.; Bhat, D.G.; Holzl, R.A.

    1980-01-01

    Controlled Nucleation Thermochemical Deposition (CNTD) has emerged from classical chemical deposition (CVD) technology. This paper describes the techniques of thermochemical grain refinement. The effects of such refinement on mechanical properties of materials at room temperature and at elevated temperatures are outlined. Emphasis is given to high temperature structural ceramic materials such as SiC, Si 3 N 4 , AlN, and TiB 2 and ZrB 2 . An example of grain refinement accompanied by improvements in mechanical properties is SiC. Grain sizes of 500 to 1000 A have been observed in CNTD SiC with room temperature MOR of 1380 to 2070 MPa (4 pt bending) and MOR of 3450 to 4140 MPa (4 pt bending) at 1350 0 C. Various applications of these materials to the solution of high temperature structural problems are described. (author)

  19. Synthesis of crystalline ceramics for actinide immobilisation

    International Nuclear Information System (INIS)

    Burakov, B.; Gribova, V.; Kitsay, A.; Ojovan, M.; Hyatt, N.C.; Stennett, M.C.

    2007-01-01

    Methods for the synthesis of ceramic wasteforms for the immobilization of actinides are common to those for non-radioactive ceramics: hot uniaxial pressing (HUP); hot isostatic pressing (HIP); cold pressing followed by sintering; melting (for some specific ceramics, such as garnet/perovskite composites). Synthesis of ceramics doped with radionuclides is characterized with some important considerations: all the radionuclides should be incorporated into crystalline structure of durable host-phases in the form of solid solutions and no separate phases of radionuclides should be present in the matrix of final ceramic wasteform; all procedures of starting precursor preparation and ceramic synthesis should follow safety requirements of nuclear industry. Synthesis methods that avoid the use of very high temperatures and pressures and are easily accomplished within the environment of a glove-box or hot cell are preferable. Knowledge transfer between the V. G. Khlopin Radium Institute (KRI, Russia) and Immobilisation Science Laboratory (ISL, UK) was facilitated in the framework of a joint project supported by UK Royal Society. In order to introduce methods of precursor preparation and ceramic synthesis we selected well-known procedures readily deployable in radiochemical processing plants. We accounted that training should include main types of ceramic wasteforms which are currently discussed for industrial applications. (authors)

  20. Stereolithography: A new method for processing dental ceramics by additive computer-aided manufacturing.

    Science.gov (United States)

    Dehurtevent, Marion; Robberecht, Lieven; Hornez, Jean-Christophe; Thuault, Anthony; Deveaux, Etienne; Béhin, Pascal

    2017-05-01

    The aim of this study was to compare the physical and mechanical properties of stereolithography (SLA)- manufactured alumina ceramics of different composition to those of subtractive- manufactured ceramics and to produce suitable dental crown frameworks. The physical and mechanical properties of a control and six experimental SLA ceramics prepared from slurries with small (S) and large (L) particles (0.46±0.03 and 1.56±0.04μm, respectively) and three dry matter contents (70%, 75%, 80%) were evaluated by dynamic rheometry, hydrostatic weighing, three3-point flexural strength measurements, and Weibull analyses, and by the micrometrics measurement of shrinkage ratio before and after the heat treatments. S75 was the only small particle slurry with a significantly higher viscosity than L70. The viscosity of the S80 slurry made it impossible to take rheological measurements. The viscosities of the S75 and S80 slurries caused deformations in the printed layers during SLA manufacturing and were excluded from further consideration. SLA samples with low dry matter content had significantly lower and densityflexural strengths. Only SLA samples with a large particle size and high dry matter content (L75 and L80) were similar in density and flexural strength to the subtractive- manufactured samples. The 95% confidence intervals of the Weibull modulus of the L80 ceramic were higher (no overlap fraction) than those of the L75 ceramic and were similar to the control (overlap fraction). The Weibull characteristics of L80 ceramic were higher than those of L75 ceramic and the control. SLA can be used to process suitable crown frameworks but shows results in anisotropic shrinkage. The hH High particle size and dry matter content of the L80 slurry allowed made it possible to produce a reliable ceramic by SLA manufacturing with an anisotropic shrinkage, and a density, and flexural strength similar to those of a subtractive-manufactured ceramic. SLA allowed made it possible to build

  1. Testing and evaluation of alternative process systems for immobilizing radioactive mixed particulate waste in cement

    International Nuclear Information System (INIS)

    Weingardt, K.M.; Weber, J.R.

    1994-03-01

    Radioactive and Hazardous Mixed Wastes have accumulated at the Department of Energy (DOE) Hanford Site in south-central Washington State. Ongoing operations and planned facilities at Hanford will also contribute to this waste stream. To meet the Resource Conservation and Recovery Act (RCRA) Land Disposal Restrictions most of this waste will need to be treated to permit disposal. In general this treatment will need to include stabilization/solidification either as a sole method or as part of a treatment train. A planned DOE facility, the Waste Receiving and Processing (WRAP) Module 2A, is scoped to provide this required treatment for containerized contact-handled (CH), mixed low-level waste (MLLW) at Hanford. An engineering development program has been conducted by Westinghouse Hanford Company (WHC) to select the best system for utilizing a cement based process in WRAP Module 2A. Three mixing processes were developed for analysis and testing; in-drum mixing, continuous mixing, and batch mixing. Some full scale tests were conducted and 55 gallon drums of solidified product were produced. These drums were core sampled and examined to evaluate mixing effectiveness. Total solids loading and the order of addition of waste and binder constituents were also varied. The highest confidence approach to meet the WRAP Module 2A waste immobilization system needs appears to be the out-of-drum batch mixing concept. This system is believed to offer the most flexibility and efficiency, given the highly variable and troublesome waste streams feeding the facility

  2. Methodology for automatic process of the fired ceramic tile's internal defect using IR images and artificial neural network

    OpenAIRE

    Andrade, Roberto Márcio de; Eduardo, Alexandre Carlos

    2011-01-01

    In the ceramic industry, rarely testing systems were employed to on-line detect the presence of defects in ceramic tiles. This paper is concerned with the problem of automatic inspection of ceramic tiles using Infrared Images and Artificial Neural Network (ANN). The performance of the technique has been evaluated theoretically and experimentally from laboratory and on line tile samples. It has been performed system for IR image processing and, utilizing an Artificial Neural Network (ANN), det...

  3. Immobilization of Aspergillus awamori β-glucosidase on commercial gelatin: An inexpensive and efficient process.

    Science.gov (United States)

    Nishida, Verônica S; de Oliveira, Roselene F; Brugnari, Tatiane; Correa, Rúbia Carvalho G; Peralta, Rosely A; Castoldi, Rafael; de Souza, Cristina G M; Bracht, Adelar; Peralta, Rosane M

    2018-05-01

    In this work, a β-glucosidase of Aspergillus awamori with a molecular weight of 180 kDa was produced in solid-state cultures using a mixture of pineapple crown leaves and wheat bran. Maximum production of the enzyme (820 ± 30 U/g substrate) was obtained after 8 days of culture at 28 °C and initial moisture of 80%. The crude enzyme was efficiently immobilized on glutaraldehyde cross-linked commercial gelatin. Immobilization changed the kinetics of the enzyme, whose behavior could no longer be described by a saturation function of the Michaelis-Menten type. Comparative evaluation of the free and immobilized enzyme showed that the immobilized enzyme was more thermostable and less inhibited by glucose than the free form. In consequence of these properties, the immobilized enzyme was able to hydrolyze cellobiose more extensively. In association with Trichoderma reesei cellulase, the free and immobilized β-glucosidase increased the liberation of glucose from cellulose 3- and 5-fold, respectively. Immobilization of the A. awamori β-glucosidase on glutaraldehyde cross-linked commercial gelatin is an efficient and cheap method allowing the reuse of the enzyme by at least 10 times. Copyright © 2018 Elsevier B.V. All rights reserved.

  4. Processing and properties of pressable ceramic with non-uniform reinforcement for selective-toughening

    International Nuclear Information System (INIS)

    Yi, Wei; Hu, Xiaozhi; Ichim, Paul; Sun, Xudong

    2012-01-01

    Brittle low-strength and low-toughness pressable dental ceramic can be reinforced by ductile elongated gold-particles (GP). A customized crown structure can be adequately strengthened by distributing GP only in critical sections of the crown, where high tensile stresses are experienced. In the present study, a non-uniformly structured ceramic–matrix composite with excellent interfacial bonding, twofold fracture toughness and strength at desired locations, is fabricated using pressable dental ceramic and GP. The layout pattern and sequence of different GP/ceramic powder mixtures, high-temperature flow properties of these mixtures during hot-pressing and the sample mold geometry are used to control the distribution and locations of GP for selective toughening and strengthening. Nano-crystalline structures of the pressable ceramic–matrix and the nano-scaled interfacial region around GP have been revealed by high-magnification field-emission scanning electron microscopy. Toughening and strengthening mechanisms of the elongated GP including residual stresses from composite processing and ductile fracture of GP are discussed together with SEM observations. Bulk flexural strength and local micro-indentation fracture and deformation characteristics of the selective-toughened ceramic/metal composite have been compared to those of the monolithic pressable ceramic to validate the toughening and strengthening mechanisms.

  5. The ultrastructure and processing properties of Straumann Bone Ceramic and NanoBone.

    Science.gov (United States)

    Dietze, S; Bayerlein, T; Proff, P; Hoffmann, A; Gedrange, T

    2006-02-01

    The ultrastructure, fundamental chemistry, and processing modes of fully synthetic bone grafting materials are relevant to the reconstruction of osseous defects. Rapid progress in the profitable market of biomaterials has led to the development of various bone substitutes. Despite all these efforts, an ideal and full substitute of autologous bone is not yet in sight. With regard to anorganic calcium phosphate ceramics, Straumann Bone Ceramic and NanoBone are compared. These have a similar composition and are osteoconductive, which indispensably requires contact with well-vascularised bone.

  6. The Influence of Tool Composite's Structure During Process of Diamond Grinding of Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Gawlik Józef

    2014-12-01

    Full Text Available This paper presents the results of the tests performed during the grinding process of the ceramic materials: – polycrystalline ceramics (Zirconium ZrO2 and mono-crystalline ceramics (sapphire α-Al2O3 by the diamond tools. Studies have shown that the concentration (thickening of the tool composite changes the tool's pore structure when using suitable wetted adamantine additives. Such modified composite has positive impact on tribological properties of the subsurface layer of the machined components. This is manifested by the reduction of the surface roughness and reduction of the vibration amplitude of the coefficient of friction. The possibilities of the positive effects when using wetted additives on the tool's composite during the pressing (briquetting stage confirm the study results.

  7. Process of producing a ceramic matrix composite article and article formed thereby

    Science.gov (United States)

    Corman, Gregory Scot [Ballston Lake, NY; McGuigan, Henry Charles [Duanesburg, NY; Brun, Milivoj Konstantin [Ballston Lake, NY

    2011-10-25

    A CMC article and process for producing the article to have a layer on its surface that protects a reinforcement material within the article from damage. The method entails providing a body containing a ceramic reinforcement material in a matrix material that contains a precursor of a ceramic matrix material. A fraction of the reinforcement material is present and possibly exposed at a surface of the body. The body surface is then provided with a surface layer formed of a slurry containing a particulate material but lacking the reinforcement material of the body. The body and surface layer are heated to form the article by converting the precursor within the body to form the ceramic matrix material in which the reinforcement material is contained, and by converting the surface layer to form the protective layer that covers any fraction of the reinforcement material exposed at the body surface.

  8. Rapid processing of ferrite ceramics with promising magneto-dielectric characteristics

    Directory of Open Access Journals (Sweden)

    Zhuohao Xiao

    2017-12-01

    Full Text Available Ferrite ceramics, Ni0.88Zn0.07Co0.05Fe1.98O4, with the addition of 4wt.% Bi2O3 as sintering aid, were fabricated by using a simple one-step processing without involving the step of calcination. X-ray diffraction (XRD results indicated that single phase ferrite ceramics can be achieved after sintering at 1000∘C for 2h. The samples demonstrated relative densities in the range of 97–99%. Desired magneto-dielectric properties have been approached by adjusting the sintering temperature and sintering time duration. This technique is believed to be applicable to other ceramic materials.

  9. Solidification of high level liquid waste (HLLW) into ceramics by sintering process

    International Nuclear Information System (INIS)

    Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

    1979-01-01

    One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

  10. Use of the inverse temperature profile in microwave processing of advanced ceramics

    International Nuclear Information System (INIS)

    Binner, J.G.P.; Al-Dawery, I.A.; Aneziris, C.; Cross, T.E.

    1992-01-01

    Attempts are being made to exploit the inverse temperature profile which can be developed with microwave heating with respect to the processing of certain advanced ceramics. This paper discusses the results obtained to date during the microwave sintering of YBCO high-T c superconductors and the microwave reaction bonding of silicon nitride

  11. Ceramic Composites of 3Y-TZP Doped with CuO: Processing, Microstructure and Tribology

    NARCIS (Netherlands)

    Ran, S.

    2006-01-01

    The work described in this thesis is about processing, microstructure and tribology of CuO doped 3Y-TZP (3 mol% yttria stabilised tetragonal zirconia polycrystals) composite ceramics. This group of materials has shown attractive properties such as superplastic behaviour at elevated temperature and a

  12. Process control & monitoring for laser micromaching of Si3N4 ceramics

    CSIR Research Space (South Africa)

    Tshabalala, L

    2012-09-01

    Full Text Available Laser machining which is a non-contact process that offers the advantage of machining advanced ceramics. In laser machining Si3N4, surface temperature is increased and controlled to evaporate the YSiAlON glassy phase of the Si3N4. However...

  13. Guidelines for the scale-up of an aqueous ceramic process: a case study of statistical process control

    OpenAIRE

    Mortara, L.; Alcock, Jeffrey R.

    2011-01-01

    Process-scale up is the change from a feasibility study in a laboratory to a full-scale prototype production process. It is an important issue for the ceramics industry, but has been the subject of relatively little systematic research. This paper will show how certain manufacturing concepts used in a number of industries - can be applied to the scale up of a feasibility study level, aqueous tape casting process. In particular, it examines the elements of process standardisa...

  14. Treatment of waste salt from the advanced spent fuel conditioning process (II) : optimum immobilization condition

    International Nuclear Information System (INIS)

    Kim, Jeong Guk; Lee, Jae Hee; Yoo, Jae Hyung; Kim, Joon Hyung

    2004-01-01

    Since zeolite is known to be stable at a high temperature, it has been reported as a promising immobilization matrix for waste salt. The crystal structure of dehydrated zeolite A breaks down above 1060 K, resulting in the formation of an amorphous solid and re-crystallization to beta-Cristobalite. This structural degradation depends on the existence of chlorides. When contacted to HCl, zeolite 4A is not stable even at 473 K. The optimum consolidation condition for LiCl salt waste from the oxide fuel reduction process based on the electrochemical method (Advanced spent fuel Conditioning Process; ACP) has been studied using zeolite A since 2001. Actually the constituents of waste salt are water-soluble. And, alkali halides are known to be readily radiolyzed to yield interstitial halogens and metal colloids. For disposal in a geological repository, the waste salt must meet the acceptance criteria. For a waste form containing chloride salt, two of the more important criteria are leach resistance and waste form durability. In this work, we prepared some samples with different mixing ratios of LiCl salt to zeolite A, and then compared some characteristics such as thermal stability, salt occlusion, free chloride content, leach resistance, mixing effect, etc

  15. Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

    International Nuclear Information System (INIS)

    Biff, Sergio; Silva, Manoel Ribeiro da

    2016-01-01

    The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

  16. Study on immobilization technology of krypton gas by ion-implantation and sputtering process

    International Nuclear Information System (INIS)

    Hayashi, S.; Kamiya, S.; Ikeda, S.; Nakanishi, Y.

    1997-01-01

    At the Waste Technology Development Division of PNC''s Tokai Works, we have been carrying out the development of the recovering and storing technology of radioactive krypton to reduce the radioactive gaseous effluent released to the environment arising from reprocessing of nuclear spent fuels. As a part of this technical development, the method of storing radioactive krypton is an encapsulation in a metal matrix which appears to offer the most secure immobilization of krypton. From the result of the ion-implantation test used non-radioactive krypton and the evaluation of electrical characteristics, we have selected the metallic materials, they are Nickel and Yttrium, and designed the vessel and the apparatus which continuously immobilized the krypton into metal matrix. This article described the following experiment result. (1) The long-term immobilization technology was established with respect to handling a equipment and plasma controlling. (2) Stability of the krypton immobilized alloy was considered satisfactory because the release was tolerably small. (author)

  17. Processes for Removal and Immobilization of 14C, 129I, and 85Kr

    Energy Technology Data Exchange (ETDEWEB)

    Strachan, Denis M.; Bryan, Samuel A.; Henager, Charles H.; Levitskaia, Tatiana G.; Matyas, Josef; Thallapally, Praveen K.; Scheele, Randall D.; Weber, William J.; Zheng, Feng

    2009-10-05

    This is a white paper covering the results of a literature search and preliminary experiments on materials and methods to remove and immobilize gaseous radionuclided that come from the reprocessing of spent nuclear fuel.

  18. Processes for Removal and Immobilization of 14C, 129I, and 85Kr

    International Nuclear Information System (INIS)

    Strachan, Denis M.; Bryan, Samuel A.; Henager, Charles H.; Levitskaia, Tatiana G.; Matyas, Josef; Thallapally, Praveen K.; Scheele, Randall D.; Weber, William J.; Zheng, Feng

    2009-01-01

    This is a white paper covering the results of a literature search and preliminary experiments on materials and methods to remove and immobilize gaseous radionuclides that come from the reprocessing of spent nuclear fuel.

  19. Carbon dioxide electrolysis using a ceramic electrolyte. [for space processing

    Science.gov (United States)

    Erstfeld, T. E.; Mullins, O., Jr.; Williams, R. J.

    1979-01-01

    This paper discusses the results of an experimental study of the electrical aspects of carbon dioxide electrolysis using a ceramic electrolyte. The electrolyte compositions used in this study are 8% Y2O3 stabilized ZrO2, 7.5% CaO stabilized ZrO2, and 5% Y2O3 stabilized ThO2. Results indicate that the 8% Y2O3 stabilized ZrO2 is the best material to use for electrolysis, in terms of current as a function of voltage and temperature, and in terms of efficiency of oxide ion flow through it. The poorest results were obtained with the 5% Y2O3 stabilized ThO2 composition. An electrolysis system which might be employed to reclaim oxygen and carbon from effluents of space manufacturing, assuming that an industry would have to electrolyze 258,000 tonnes of CO2 per year, is predicted to require a total cell area of 110,000 sq m of 1 mm thickness and electrical capacity of 441 MW.

  20. Processes of Fatigue Destruction in Nanopolymer-Hydrophobised Ceramic Bricks

    Directory of Open Access Journals (Sweden)

    Stanisław Fic

    2017-01-01

    Full Text Available The article presents a proposal of a model of fatigue destruction of hydrophobised ceramic brick, i.e., a basic masonry material. The brick surface was hydrophobised with two inorganic polymers: a nanopolymer preparation based on dialkyl siloxanes (series 1–5 and an aqueous silicon solution (series 6–10. Nanosilica was added to the polymers to enhance the stability of the film formed on the brick surface. To achieve an appropriate blend of the polymer liquid phase and the nano silica solid phase, the mixture was disintegrated by sonication. The effect of the addition of nano silica and sonication on changes in the rheological parameters, i.e., viscosity and surface tension, was determined. Material fatigue was induced by cyclic immersion of the samples in water and drying at a temperature of 100 °C, which caused rapid and relatively dynamic movement of water. The moisture and temperature effect was determined by measurement of changes in surface hardness performed with the Vickers method and assessment of sample absorbability. The results provided an approximate picture of fatigue destruction of brick and hydrophobic coatings in relation to changes in their temporal stability. Additionally, SEM images of hydrophobic coatings in are shown.

  1. Research on chemical vapor deposition processes for advanced ceramic coatings

    Science.gov (United States)

    Rosner, Daniel E.

    1993-01-01

    Our interdisciplinary background and fundamentally-oriented studies of the laws governing multi-component chemical vapor deposition (VD), particle deposition (PD), and their interactions, put the Yale University HTCRE Laboratory in a unique position to significantly advance the 'state-of-the-art' of chemical vapor deposition (CVD) R&D. With NASA-Lewis RC financial support, we initiated a program in March of 1988 that has led to the advances described in this report (Section 2) in predicting chemical vapor transport in high temperature systems relevant to the fabrication of refractory ceramic coatings for turbine engine components. This Final Report covers our principal results and activities for the total NASA grant of $190,000. over the 4.67 year period: 1 March 1988-1 November 1992. Since our methods and the technical details are contained in the publications listed (9 Abstracts are given as Appendices) our emphasis here is on broad conclusions/implications and administrative data, including personnel, talks, interactions with industry, and some known applications of our work.

  2. Application of ceramic and glass materials in nuclear power plants

    International Nuclear Information System (INIS)

    Hamnabard, Z.

    2008-01-01

    Ceramic and glass are high temperature materials that can be used in many fields of application in nuclear industries. First, it is known that nuclear fuel UO 2 is a ceramic material. Also, ability to absorb neutrons without forming long lived radio-nuclides make the non-oxide ceramics attractive as an absorbent for neutron radiation arising in nuclear power plants. Glass-ceramic materials are a new type of ceramic that produced by the controlled nucleation and crystallization of glass, and have several advantages such as very low or null porosity, uniformity of microstructure, high chemical resistance etc. over conventional powder processed ceramics. These ceramic materials are synthesized in different systems based on their properties and applications. In nuclear industries, those are resistant to leaching and radiation damage for thousands of years, Such as glass-ceramics designed for radioactive waste immobilization and machinable glass-ceramics are used. This article introduces requirements of different glass and ceramic materials used in nuclear power plants and have been focused on developments in properties and application of them

  3. Monazite-type ceramics for the immobilization of minor actinides plutonium; Keramiken des Monazit-Typs zur Immobilisierung von minoren Actinoiden und Plutonium

    Energy Technology Data Exchange (ETDEWEB)

    Heuser, Julia Maria

    2015-07-01

    The safe disposal of radioactive waste in deep geological formations is a challenging task of present and future generations. Innovative strategies as the conditioning of radionuclides in ceramic matrices can make a contribution here. This work points out monazite-type ceramics as potential waste forms for minor actinides and Pu. Several aspects concerning nuclear disposal as well as fundamental structural information were investigated. Lanthanide phosphate endmembers (LnPO{sub 4}) within the stability field of monazite (Ln = La-Gd) were synthesised within the scope of this work. To extend the knowledge of monazite phases, monoclinic TbPO{sub 4}- and DyPO{sub 4}-phases were prepared and characterised. Tb- and Dy-phosphates are situated in the xenotime stability field close to that of monazite. They can exist as metastable monazite phases. Structural characterisations of long- and short-range order were performed by X-ray diffraction, infrared (IR) and Raman spectroscopy. Structural data could be complemented, enhanced and gaps of knowledge could be filled by the first systematic consideration of the complete Ln-monazite-series (Ln = La-Dy). Furthermore, this work focuses on Sm-monazite phases. Samarium with an atomic number of 62 is located in the middle part of the lanthanides showing the monazite structure. Accordingly, it has a mean cationic radius within the Ln-monazite-series and hence shows a relative high flexibility regarding the incorporation of radionuclides with different radii. Sintering densities of SmPO{sub 4} ceramics were optimised by varying process parameters like pressure and number of pressing steps. An irregular texture as well as densities of 94% of the theoretical value could be achieved. The resistance of Sm-monazite against ionising radiation were examined. Radiation damages caused by the α-decay of radionuclides incorporated in a ceramic matrix were simulated by computer calculations and experimentally by heavy ion bombardment of Sm

  4. Study on Microstructures and Mechanical Properties of Foam Titanium Carbide Ceramics Fabricated by Reaction Sintering Process

    Science.gov (United States)

    Ma, Yana; Bao, Chonggao; Chen, Jie; Song, Suocheng; Han, Longhao

    2018-05-01

    Foam titanium carbide (TiC) ceramics with a three-dimensional network structure were fabricated by the reaction sintering process, in which polyurethane foam was taken as the template, and TiO2 and phenolic resin were used as the reactants. Phase, microstructures and fracture morphologies of foam TiC ceramics were characterized by x-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that when the mass ratios of phenolic resin and TiO2 (F/T) are (0.8-1.2): 1, foam TiC ceramics with pure TiC phase can be formed. As the F/T ratios increase, crystal lattice parameters of fabricated foam TiC ceramics become bigger. When the value of F/T decreases from 1.2 to 0.8, grain size of TiC grows larger and microstructures get denser; meanwhile, the compressive strength increases from 0.10 to 1.05 MPa. Additionally, either raising the sintering temperatures or extending holding time can facilitate the completion of the reaction process and increase the compressive strength.

  5. Electrolytic process to produce sodium hypochlorite using sodium ion conductive ceramic membranes

    Science.gov (United States)

    Balagopal, Shekar; Malhotra, Vinod; Pendleton, Justin; Reid, Kathy Jo

    2012-09-18

    An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.

  6. The preparation of UO2 ceramic microspheres with an advanced process (TGU)

    International Nuclear Information System (INIS)

    Xu Zhichang; Tang Yaping; Zhang Fuhong

    1994-04-01

    The UO 2 ceramic microspheres are the most important materials in the spherical fuel elements for high temperature reactor (HTR). An advanced process for preparation of UO 2 ceramic microspheres has been developed at Institute of Nuclear Energy Technology, Tsinghua University. This process known as total gelation process of uranium (TGU), is based on the traditional sol-gel process, external gelation process and internal gelation process of uranium (EGU and IGU), and has been selected as the production process. The result of batch test is described. Accordance with the requirements of quality control (QC) and quality assurance (QA), the stabilization of operating parameters and product quality is tested., The results on batch test have shown that as well as all of the operated parameters are fixed, then the product quality can be stable as well as the product specification can be met. When the colloidal flow rate and the vibration frequency of nozzle are fixed, the kernel's size is also fixed. When the sintering temperature and time are fixed, the product density is also fixed. When the hydrogen atmosphere is used, the O/U ratio is very near to stoichiometry. The performance and structure of UO 2 ceramic microspheres are also given

  7. The nitrate to ammonia and ceramic (NAC) process: A newly developed low-temperature technology

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.

    1993-01-01

    Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new low-temperature (50-60 degrees C) process for converting nitrate to ammonia and ceramic, have conclusively shown that between 90 and 99% of the nitrate at Hanford can be readily converted to ammonia. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an alumina-silica-based ceramic solid. The process may actually be able to utilize already contaminated aluminum scrap metal from various US DOE sites to effect the conversion. The final nitrate-free ceramic product can be calcined, pressed, and sintered like any other ceramic. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution (probable supernate concentrations resulting from salt-cake/sludge removal from the Hanford SSTs), volume reductions as high as 70% are currently obtained, compared with an expected 40 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical. These data were used to cost a batch facility with a production rate of 1200 kilograms of nitrate per hour for processing all the Hanford SST waste over 20 years. Our process cost analysis indicates that between $2.01 and 2.66 will be required to convert each kilogram of nitrate. Based upon 1957 literature, these costs are one-third to one-half of the processing costs quoted for electrolytic and thermal processes

  8. Carbon-14 immobilization via the Ba(OH)2.8H2O process

    International Nuclear Information System (INIS)

    Haag, G.L.; Nehls, J.W. Jr.; Young, G.C.

    1983-03-01

    The airborne release of 4 C from varous nuclear facilities has been identified as a potential biohazard due to the long half-life of 14 C (5730 y) and the ease with which it may be assimilated into the biosphere. At ORNL, technology has been developed for the removal and immobilization of this radionuclide. Prior studies have indicated that 14 C will likely exist in the oxidized form as CO 2 and will contribute slightly to the bulk CO 2 concentration of the gas stream, which is airlike in nature (approx. 330 ppmv CO 2 ). The technology that has been developed utilizes the CO 2 -Ba(OH) 2 .8H 2 O gas-solid reaction with the mode of gas-solid contacting being a fixed bed. The product, BaCO 3 , possesses excellent thermal and chemical stability, prerequisites for the long-term disposal of nuclear wastes. For optimal process operation, studies have indicated that an operating window of adequate size does exist. When operating within the window, high CO 2 removal efficiency (effluent concentrations 99%), and an acceptable pressure drop across the bed (3 kPa/m at a superficial velocity of 13 cm/s) are possible. This paper addresses three areas of experimental investigation: (1) microscale studies on 150-mg samples to provide information concerning surface properties, kinetics, and equilibrium vapor pressures; (2) macroscale studies on large fixed beds (4.2 kg of reactant) to determine the effects of humidity, temperature, and gas flow rate upon bed pressure drop and CO 2 breakthrough; and (3) design, construction, and initial operation of a pilot unit capable of continuously processing a 34-m 3 /h (20-ft 3 /min) air-based gas stream

  9. Carbon-14 immobilization via the Ba(OH)28H2O process

    International Nuclear Information System (INIS)

    Haag, G.L.; Nehls, J.W. Jr.; Young, G.C.

    1982-01-01

    The airborne release of 14 C from various nuclear facilities has been identified as a potential biohazard due to the long half-life of 14 C (5730 yrs) and the ease in which it may be assimilated into the biosphere. At Oak Ridge National Laboratory, technology is under development, as part of the Airborne Waste Management Program, for the removal and immobilization of this radionuclide. Prior studies have indicated that the 14 C will likely exist in the oxidized form as CO 2 and will contribute slightly to the bulk CO 2 concentration of the gas stream, which is airlike in nature (approx. 330 ppMv CO 2 ). The technology under development utilizes the CO 2 - Ba(OH) 2 8H 2 O gas-solid reaction with the mode of gas-solid contacting being a fixed bed. The product, BaCO 3 , possessing excellent thermal and chemical stability, prerequisites for the long-term disposal of nuclear wastes. For optimal process operation, studies have indicated that an operating window of adequate size does exist. When operating within the window, high CO 2 removal efficiency (effluent concentrations 99%), and an acceptable pressure drop across the bed (3 kPa/m at 13 cm/s superficial velocity) are possible. This paper will address three areas of experimental investigation. These areas are (1) micro-scale studies on 150-mg samples to provide information concerning surface properties, kinetics, and equilibrium vapor pressures, (2) macro-scale studies on large fixed beds (4.2 kg reactant) to determine the effects of humidity, temperature, and gas flow-rate upon bed pressure drop and CO 2 breakthrough, and (3) the design, construction, and initial operation of a pilot unit capable of continuously processing a 34 m 3 /h (20 ft 3 /min) air-based gas stream

  10. Numerical modelling of evaporation in a ceramic layer in the tape casting process

    Energy Technology Data Exchange (ETDEWEB)

    Jabbari, M.; Hattel, J. H. [Process Modelling Group, Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, 2800 Kgs. Lyngby (Denmark); Jambhekar, V. A.; Helmig, R. [Department of Hydromechanics and Modelling of Hydrosystems, Institute for Modelling Hydraulic and Environmental Systems, Universität Stuttgart, Stuttgart (Germany)

    2016-06-08

    Evaporation of water from a ceramic layer is a key phenomenon in the drying process for the manufacturing of tape cast ceramics. This process contains mass, momentum and energy exchange between the porous medium and the free–flow region. In order to analyze such interaction processes, a Representative Elementary Volume (REV)–scale model concept is presented for coupling non–isothermal multi–phase compositional porous–media flow and single–phase compositional laminar free–flow. The preliminary results show the typical expected evaporation behaviour from a porous medium initially saturated with water, and its transport to the free–flow region according to the existent results from the literature.

  11. Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

    Energy Technology Data Exchange (ETDEWEB)

    Kunkel, Nathalie, E-mail: nathalie.kunkel@chimie-paristech.fr; Goldner, Philippe, E-mail: philippe.goldner@chimie-paristech.fr [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Ferrier, Alban [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Sorbonnes Universités, UPMC Univ Paris 06, 75005 Paris (France); Thiel, Charles W.; Cone, Rufus L. [Department of Physics, Montana State University, Bozeman, Montana 59717 (United States); Ramírez, Mariola O.; Bausá, Luisa E. [Departamento Física de Materiales and Instituto Nicolás Cabrera, Universidad Autónoma de Madrid, 28049 Madrid (Spain); Ikesue, Akio [World Laboratory, Mutsuno, Atsuta-ku, Nagoya 456-0023 (Japan)

    2015-09-01

    Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu{sup 3+} doped Y {sub 2}O{sub 3} transparent ceramics. This result is obtained on the {sup 7}F{sub 0}→{sup 5}D{sub 0} transition in Eu{sup 3+} doped Y {sub 2}O{sub 3} ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ∼15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu{sup 3+} concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

  12. Plutonium Immobilization Can Loading Concepts

    International Nuclear Information System (INIS)

    Kriikku, E.; Ward, C.; Stokes, M.; Randall, B.; Steed, J.; Jones, R.; Hamilton, L.; Rogers, L.; Fiscus, J.; Dyches, G.

    1998-05-01

    The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. This report discusses five can loading conceptual designs and the lists the advantages and disadvantages for each concept. This report identifies loading pucks into cans and backfilling cans with helium as the top priority can loading development areas. The can loading welder and cutter are very similar to the existing Savannah River Site (SRS) FB-Line bagless transfer welder and cutter and thus they are a low priority development item

  13. Ceramic stabilization of hazardous wastes: a high performance room temperature process

    International Nuclear Information System (INIS)

    Maloney, M.D.

    1996-01-01

    ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

  14. Toward understanding dynamic annealing processes in irradiated ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Myers, Michael Thomas [Texas A & M Univ., College Station, TX (United States)

    2013-05-01

    High energy particle irradiation inevitably generates defects in solids. The ballistic formation and thermalization of the defect creation process occur rapidly, and are believed to be reasonably well understood. However, knowledge of the evolution of defects after damage cascade thermalization, referred to as dynamic annealing, is quite limited. Unraveling the mechanisms associated with dynamic annealing is crucial since such processes play an important role in the formation of stable postirradiation disorder in ion-beam-processing of semiconductors, and determines the “radiation tolerance” of many nuclear materials. The purpose of this dissertation is to further our understanding of the processes involved in dynamic annealing. In order to achieve this, two main tasks are undertaken.

  15. Processing of non-oxide ceramics from sol-gel methods

    Science.gov (United States)

    Landingham, Richard; Reibold, Robert A.; Satcher, Joe

    2014-12-12

    A general procedure applied to a variety of sol-gel precursors and solvent systems for preparing and controlling homogeneous dispersions of very small particles within each other. Fine homogenous dispersions processed at elevated temperatures and controlled atmospheres make a ceramic powder to be consolidated into a component by standard commercial means: sinter, hot press, hot isostatic pressing (HIP), hot/cold extrusion, spark plasma sinter (SPS), etc.

  16. Computer modeling of ceramic melters to assess impacts of process and design variables on performance

    International Nuclear Information System (INIS)

    Eyler, L.L.; Elliott, M.L.; Lowery, P.S.; Lessor, D.L.

    1991-01-01

    Numerical and physical simulation of existing and advanced melter designs conducted to assess impacts of process and design variables on performance of ceramic melters are presented. Coupled equations of flow, thermal, and electric fields were numerically solved in time-dependent three dimensional finite volume form. Recent simulation results of a three electrode melter design with sloped walls indicate the presence of bi-modal stable flow patterns dominated by boundary conditions

  17. Creep of crystals: High-temperature deformation processes in metals, ceramics and minerals

    Science.gov (United States)

    Poirier, J. P.

    An introductory text describing high-temperature deformation processes in metals, ceramics, and minerals is presented. Among the specific topics discussed are: the mechanical aspects of crystal deformation; lattice defects; and phenomenological and thermodynamical analysis of quasi-steady-state creep. Consideration is also given to: dislocation creep models; the effect of hydrostatic pressure on deformation; creep polygonization; and dynamic recrystallization. The status of experimental techniques for the study of transformation plasticity in crystals is also discussed.

  18. Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

    International Nuclear Information System (INIS)

    Duarte, Daniel Gomes

    2009-01-01

    The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

  19. Sol-gel processing of glasses and glass-ceramics for microelectronic packaging

    International Nuclear Information System (INIS)

    Sriram, M.A.; Kumta, P.N.

    1992-01-01

    In recent years considerable progress has been made in electronic packaging substrate technology. The future need of miniaturization of devices to increase the signal processing speeds calls for an increase in the device density requiring the substrates to be designed for better thermal, mechanical and electrical efficiency. Fast signal propagation with minimum delay requires the substrate to possess very low dielectric constant. Several glasses and glass-ceramic materials have been identified over the years which show good promise as candidate substrate materials. among these borophosphate and borophosphosilicate glass-ceramics have been recently identified to have the lowest dielectric constant. This paper reports that sol-gel processing has been used to synthesize borosilicate, borophosphosilicate and borophosphate glasses and glass-ceramics using inexpensive boron oxide and phosphorus pentoxide precursors. Preliminary results of the processing of these gels and the effect of volatility of boron alkoxide and its modification on the gel structure are described. X-ray diffraction, Differential thermal analyses and FTIR have been used to characterize the as-prepared and heat treated gels

  20. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    Science.gov (United States)

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  1. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto

    conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum...

  2. Immobilization of Radioactive Rare Earth oxide Waste by Solid Phase Sintering

    International Nuclear Information System (INIS)

    Ahn, Byung Gil; Park, Hwan Seo; Kim, Hwan Young; Lee, Han Soo; Kim, In Tae

    2010-01-01

    In the pyroprocessing of spent nuclear fuels, LiCl-KCl waste salt containing radioactive rare earth chlorides are generated. The radioactive rare earth oxides are recovered by co-oxidative precipitation of rare earth elements. The powder phase of rare earth oxide waste must be immobilized to produce a monolithic wasteform suitable for storage and ultimate disposal. The immobilization of these waste developed in this study involves a solid state sintering of the waste with host borosilicate glass and zinc titanate based ceramic matrix (ZIT). And the rare-earth monazite which synthesised by reaction of ammonium di-hydrogen phosphate with the rare earth oxides waste, were immobilized with the borosilicate glass. It is shown that the developed ZIT ceramic wasteform is highly resistant the leaching process, high density and thermal conductivity.

  3. Alternative technical summary report for immobilized disposition in deep boreholes: Immobilized disposal of plutonium in coated ceramic pellets in grout without canisters, Version 4.0. Fissile materials disposition program

    Energy Technology Data Exchange (ETDEWEB)

    Wijesinghe, A.M.

    1996-08-23

    This paper summarizes and compares the immobilized and direct borehole disposition alternatives previously presented in the alternative technical summary. The important design concepts, facility features and operational procedures are first briefly described. This is followed by a discussion of the issues that affect the evaluation of each alternative against the programmatic assessment criteria that have been established for selecting the preferred alternatives for plutonium disposition.

  4. Alternative technical summary report for immobilized disposition in deep boreholes: Immobilized disposal of plutonium in coated ceramic pellets in grout without canisters, Version 4.0. Fissile materials disposition program

    International Nuclear Information System (INIS)

    Wijesinghe, A.M.

    1996-01-01

    This paper summarizes and compares the immobilized and direct borehole disposition alternatives previously presented in the alternative technical summary. The important design concepts, facility features and operational procedures are first briefly described. This is followed by a discussion of the issues that affect the evaluation of each alternative against the programmatic assessment criteria that have been established for selecting the preferred alternatives for plutonium disposition

  5. Research results on productivity stabilization by ultrasonic camera (plant with membrane ceramic elements during vine processing

    Directory of Open Access Journals (Sweden)

    V. T. Antufyev

    2016-01-01

    Full Text Available The article describes solutions to the problems of declining productivity of ceramic membrane elements for wine processing on the final manufacturing phase. A relative stabilization of filtration velocity, venting efficiency and wine lightening were experimentally confirmed during contacts with oscillation waves of ultrasonic transmitter on the ceramic filter. Which significantly reduced the cost of various preservatives to increase periods storage. To study the processes of wine processing by the proposed method it was made an experimental installation on the basis of pilot machine MRp-1/2 for bottling of quiet liquids and an ultrasonic device "Volna– M" UZTA-1/22-OM with a firmly, waveguide which transmits sound, fixed filter frame on the ultrasound emitter. To stabilize the performance of ultrasonic units with ceramic membrane elements without quality deterioration of wines it was empirically determined rational parameters of power of ultrasound input and pressure in the system. The given derived dependencies and graphs allow to define the time of relatively stable operating filter regime. It was revealed a significant cost reduction on filtration, as it allows escape from the contamination of the product by various preservatives, and increasing of storage duration in a sealed container during aseptic filling without a thermal sterilization. Ultrasonic emitter contact by superposition wave vibrations on the ceramic filter increases not only the efficiency of gas removal, but also improves the organoleptic characteristics, stabilizes the filters, improves their productivity. Gas removal creates unfavorable conditions for development of the yeast, which in turn increases the shelf life of semisweet wine.

  6. Development of a technical process concerning the immobilisation of nuclear waste by embedding into ceramic matrix

    International Nuclear Information System (INIS)

    Schubert, G.; Krause, H.

    1993-12-01

    Ceramic is considered a highly qualified matrix for the embedding of all radioactive waste concentrates arising from reprocessing and fabricating UO 2 /PuO 2 -mixed oxide fuel elements and it may take up all long-lived or highly active radionuclides. Parallel to product development a technically feasible process has been started. The wastes are mixed with the ceramics-forming agents in a wet medium. A double-shaft extruder may be used. Backfitting of the extruder for use in a hot cell may be carried out easily. Experiments are presented and conceptions developed as to how the facility may be designed under aggravated boundary conditions of irradiation and remote handling. The process consists of the following stages: Preliminary treatment of the four waste suspensions, without dehydration; continuous dosage into a double-shaft extruder, where preliminary drying and then addition of the fifth waste type (dry ash) as well as of the mixture of ceramics-forming agents takes place; mixing and preferably extrusion. Heat treatment from the drying and calcination temperatures up to the sintering temperature of 1250-1300 C in a stationary heated electric furnace, filling of the hot material into canisters, filling of the cavities with liquid glas, and sealing of the cansiters. Except for an experiment with dissolver residues, all experiments were inactive. Conventional devices were applied with the aim of investigated their suitability for the process as well as for the conditions of remote handling and inrradiation. A facility, which was to be located downstream of a 350 t/a reprocessing plant, would have to have a throughput of about 40 kg/h ceramic product or 6 canisters per day. (orig./HP) [de

  7. Remote material handling in the Plutonium Immobilization Project. Revision 1

    International Nuclear Information System (INIS)

    Brault, J.R.

    2000-01-01

    With the downsizing of the US and Russian nuclear stockpiles, large quantities of weapons-usable plutonium in the US are being declared excess and will be disposed of by the Department of Energy Fissile Materials Disposition Program. To implement this program, DOE has selected the Savannah River Site (SRS) for the construction and operation of three new facilities: pit disassembly and conversion; mixed oxide fuel fabrication; and plutonium immobilization. The Plutonium Immobilization Project (PIP) will immobilize a portion of the excess plutonium in a hybrid ceramic and glass form containing high level waste for eventual disposal in a geologic repository. The PIP is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. Processing technology for the PIP is being developed jointly by the Lawrence Livermore National Laboratory and Westinghouse Savannah River Company. This paper will discuss development of the automated unpacking and sorting operations in the conversion area, and the automated puck and tray handling operations in the first stage immobilization area. Due to the high radiation levels and toxicity of the materials to be disposed of, the PIP will utilize automated equipment in a contained (glovebox) facility. Most operations involving plutonium-bearing materials will be performed remotely, separating personnel from the radiation source. Source term materials will be removed from the operations during maintenance. Maintenance will then be performed hands on within the containment using glove ports

  8. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering

    2003-07-01

    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  9. HNS steelmaking process using thermal plasma in a ceramic crucible

    International Nuclear Information System (INIS)

    Siwka, J.; Svyazhin, A.G.; Jowsa, J.; Derda, W.

    1999-01-01

    The problems related to HNS (high nitrogen steels) steelmaking technology in a laboratory plasma furnace (100 kW DC, 25 kg liquid metal) are discussed in the paper. Results of investigations on mass transfer in the bath, modelling of the temperature fields by the FEM method, the dynamics of nitriding and refining of the liquid metal are presented. The results show many advantageous features of this technology and identify the necessary modifications. Realization of the one-stage production process of HNS is possible using thermal plasma. This means that any kind of metallic scrap can be used with simultaneous nitriding of liquid metal by nitrogen gas phase and its refining. A technological scheme of the discussed process is presented. (orig.)

  10. Sodium aluminum-iron phosphate glass-ceramics for immobilization of lanthanide oxide wastes from pyrochemical reprocessing of spent nuclear fuel

    Science.gov (United States)

    Stefanovsky, S. V.; Stefanovsky, O. I.; Kadyko, M. I.; Nikonov, B. S.

    2018-03-01

    Sodium aluminum (iron) phosphate glass ceramics containing of up to 20 wt.% rare earth (RE) oxides simulating pyroprocessing waste were produced by melting at 1250 °C followed by either quenching or slow cooling to room temperature. The iron-free glass-ceramics were composed of major glass and minor phosphotridymite and monazite. The iron-bearing glass-ceramics were composed of major glass and minor monazite and Na-Al-Fe orthophosphate at low waste loadings (5-10 wt.%) and major orthophosphate and minor monazite as well as interstitial glass at high waste loadings (15-20 wt.%). Slowly cooled samples contained higher amount of crystalline phases than quenched ones. Monazite is major phase for REs. Leach rates from the materials of major elements (Na, Al, Fe, P) are 10-5-10-7 g cm-2 d-1, RE elements - lower than 10-5 g cm-2 d-1.

  11. Effects of a dynamic confinement on the penetration resistance of ceramics against long rods

    International Nuclear Information System (INIS)

    Malaise, Frederic; Tranchet, Jean-Yves; Collombet, Francis

    2000-01-01

    Adequate confinement of a ceramic block can lead to its impenetrability against long rod penetrators. New ballistic experiments (encapsulated rod experiments) enabling a pressurization of the front face of the ceramic block (dynamic confinement) have been performed and compared to results obtained from standard unconfined configurations (DOP tests). Impenetrability of the ceramic block is obtained with the encapsulated rod configuration. A modeling approach based on a description of the fragmentation process of the ceramic is proposed. In particular, effects of the void content of the fragmented ceramic on its shear resistance are taken into account. Comparisons between Eulerian computation and the experiments show that conditions for rod dwell are linked to immobilizing fragments of ceramic in front of the projectile

  12. Contact pressure distribution during the polishing process of ceramic tiles: A laboratory investigation

    International Nuclear Information System (INIS)

    Sani, A S A; Hamedon, Z; Azhari, A; Sousa, F J P

    2016-01-01

    During the polishing process of porcelain tiles the difference in scratching speed between innermost and peripheral abrasives leads to pressure gradients linearly distributed along the radial direction of the abrasive tool. The aim of this paper is to investigate such pressure gradient in laboratory scale. For this purpose polishing tests were performed on ceramic tiles according to the industrial practices using a custom-made CNC tribometer. Gradual wear on both abrasives and machined surface of the floor tile were measured. The experimental results suggested that the pressure gradient tends to cause an inclination of the abraded surfaces, which becomes stable after a given polishing period. In addition to the wear depth of the machined surface, the highest value of gloss and finest surface finish were observed at the lowest point of the worn out surface of the ceramic floor tile corresponding to the point of highest pressure and lowest scratching speed. (paper)

  13. Concept and construction process of the ceramic curtain of Vila-real Library

    Directory of Open Access Journals (Sweden)

    A. Peñín Llobell

    2016-12-01

    Full Text Available The construction of the Library of Vila-real, selected in 2012 in the VIII Latin American Biennial of Architecture and Urbanism, highlights the importance of collaboration with industry for the development and application of its outer membrane. The analysis of the construction process of the ceramic cylindrical curtain that defines it, performed by white glazed ceramic, 5 cm diameter and 7.5 m height, reveals this fact. The system builds an interstitial space, essential for its use and environmental integration. At the same time it links the building to both local industrial fabric, which aims to establish itself as one of its exponents, and to the Mediterranean culture of filters. The procedure followed is ascribed to the postartesanal and pragmatic perspective that beyond the modern heroes, introduced characters like Jean Prouvé and that today, we state, should find natural and legal channels for its development, on behalf of the progress of the construction sector.

  14. Thick-film processing of Pb5Ge3O11-based ferroelectric glass-ceramics

    International Nuclear Information System (INIS)

    Cornejo, I.A.; Haun, M.J.

    1996-01-01

    Processing techniques were investigated to produce c-axis orientation, or texture, of ferroelectric Pb 5 Ge 3 O 11 -based glass-ceramic compositions during crystallization of amorphous thick-film printed samples from the Pb 5 Ge 3 O 11 -PbTiO 3 (PG-PT) and Pb 5 Ge 3 O 11 -Pb(Zr 1/2 Ti 1/2 )O 3 (PG-PZT) systems. In these systems the PG crystallized into a ferroelectric phase, producing a multiple ferroelectric phase composite at low temperatures, PG-PT or PG-PZT. In this way the non-ferroelectric component of traditional ferroelectric glass-ceramics was eliminated

  15. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, which allows a shape to be formed prior to the cure, and is then pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Basalt fibers are used for the reinforcement in the composite system. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material.

  16. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  17. Effect of the pressed ceramic filters on the reoxidation process

    Directory of Open Access Journals (Sweden)

    Brůna Marek

    2018-01-01

    Full Text Available Article is focused on reoxidation processes during filtration of aluminium alloys. Many of our experiments proven, that when using filtration media in gating system, reoxidation occurs. Main goal of this article is to point out reoxidation problems occurring during filtration of aluminium alloys. Reason to conduct this work was anomalies discovered by experimental casts, which pointed out that after filtration of primary alloys, small oxide films was detected. Oxides was absent, when we poured without filtration media. Simulation software ProCAST was used during our research.

  18. Potato Processing Wastewater as a Substrate for Red Pigment Production from Immobilized Gamma-Irradiated Cells of Monascus purpureus

    International Nuclear Information System (INIS)

    Hazaa, M.A.; Shash, S.M.; Emam, D.A.; Youssef, B.M.; Khalaf, M.A.

    2009-01-01

    Although pigment production by Monascus spp. in chemically defined media is well documented (in submerged cultures and free cells), very few information is available about the use of agro-industrial wastes and immobilized cells. In this study immobilized irradiated spores (in sponge cubes) of M. purpureus (24 h age and 0.5 g cubes/50 ml medium) produced high amount of red pigment reached up to 2.32 g/I, after 4 days of incubation, compared with the amount of pigment produced by the free cells (1.84 g/I). Also, potato processing wastewater (PPW) was examined as the main culture medium for red pigment production by this fungus under optimizing culture conditions for repeated batches. The results showed that with irradiated immobilized cells, the maximum amount of red pigment production (1.96 g/I) was recorded at the second batch. Moreover, high reductions of biochemical oxygen demand (BOD); 82.6 % for this waste was obtained during the second batch. The data revealed that very little amount of soluble toxic substances in the extracted sample leading to only 8% dead chicken embryos

  19. Evaluation of the Long-Term Performance of Titanate Ceramics for Immobilization of Excess Weapons Plutonium: Results from Pressurized Unsaturated Flow and Single Pass Flow-Through Testing

    International Nuclear Information System (INIS)

    BP McGrail; HT Schaef; JP Icenhower; PF Martin; RD Orr; VL Legore

    1999-01-01

    This report summarizes our findings from pressurized unsaturated flow (PUF) and single-pass flow-through (SPFT) experiments to date. Results from the PUF test of a Pu-bearing ceramic with enclosing surrogate high-level waste glass show that the glass reacts rapidly to alteration products. Glass reaction causes variations in the solution pH in contact with the ceramic materials. We also document variable concentrations of Pu in solution, primarily in colloidal form, which appear to be related to secular variations in solution composition. The apparent dissolution rate of the ceramic waste form, based on Ba concentrations in the effluent, is estimated at le 10 -5 g/(m 2 · d). Pu-bearing colloids were recovered in the size range of 0.2 to 2 microm, but it is not clear that such entities would be transported in a system that is not advective-flow dominated. Results from SPFT experiments give information on the corrosion resistance of two surrogate Pu-ceramics (Ce-pyrochlore and Ce-zirconolite) at 90 C over a pH range of 2 to 12. The two ceramics were doped with minor quantities (approximately0.1 mass%) of MoO 3 , so that concentrations of Mo in the effluent solution could be used to monitor the reaction behavior of the materials. The data obtained thus far from experiments with durations up to 150 d do not conclusively prove that the solid-aqueous solution systems have reached steady-state conditions. Therefore, the dissolution mechanism cannot be determined. Apparent dissolution rates of the two ceramic materials based on Ce, Gd, and Mo concentrations in the effluent solutions from the SPFT are nearly identical and vary between 1.1 to 8.5 x 10 -4 g/(m 2 · d). In addition, the data reveal a slightly amphoteric dissolution behavior, with a minimum apparent rate at pH = 7 to 8, over the pH range examined. Results from two related ceramic samples suggest that radiation damage can have a measurable effect on the dissolution of titanium-based ceramics. The rare earth

  20. A direct, single-step plasma arc-vitreous ceramic process for stabilizing spent nuclear fuels, sludges, and associated wastes

    International Nuclear Information System (INIS)

    Feng, X.; Einziger, R.E.; Eschenbach, R.C.

    1997-01-01

    A single-step plasma arc-vitreous ceramic (PAVC) process is described for converting spent nuclear fuel (SNF), SNF sludges, and associated wastes into a vitreous ceramic waste form. This proposed technology is built on extensive experience of nuclear waste form development and nuclear waste treatment using the commercially available plasma arc centrifugal (PAC) system. SNF elements will be loaded directly into a PAC furnace with minimum additives and converted into vitreous ceramics with up to 90 wt% waste loading. The vitreous ceramic waste form should meet the functional requirements for borosilicate glasses for permanent disposal in a geologic repository and for interim storage. Criticality safety would be ensured through the use of batch modes, and controlling the amount of fuel processed in one batch. The minimum requirements on SNF characterization and pretreatment, the one-step process, and minimum secondary waste generation may reduce treatment duration, radiation exposure, and treatment cost

  1. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  2. Effect of ozone on the performance of a hybrid ceramic membrane-biological activated carbon process.

    Science.gov (United States)

    Guo, Jianning; Hu, Jiangyong; Tao, Yi; Zhu, Jia; Zhang, Xihui

    2014-04-01

    Two hybrid processes including ozonation-ceramic membrane-biological activated carbon (BAC) (Process A) and ceramic membrane-BAC (Process B) were compared to treat polluted raw water. The performance of hybrid processes was evaluated with the removal efficiencies of turbidity, ammonia and organic matter. The results indicated that more than 99% of particle count was removed by both hybrid processes and ozonation had no significant effect on its removal. BAC filtration greatly improved the removal of ammonia. Increasing the dissolved oxygen to 30.0 mg/L could lead to a removal of ammonia with concentrations as high as 7.80 mg/L and 8.69 mg/L for Processes A and B, respectively. The average removal efficiencies of total organic carbon and ultraviolet absorbance at 254 nm (UV254, a parameter indicating organic matter with aromatic structure) were 49% and 52% for Process A, 51% and 48% for Process B, respectively. Some organic matter was oxidized by ozone and this resulted in reduced membrane fouling and increased membrane flux by 25%-30%. However, pre-ozonation altered the components of the raw water and affected the microorganisms in the BAC, which may impact the removals of organic matter and nitrite negatively. Copyright © 2014 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  3. A process for the treatment of olive mill waste waters by immobilized cells.

    Directory of Open Access Journals (Sweden)

    ElYachioui, M.

    2005-06-01

    Full Text Available Mould strains were immobilized on sawdust from woods as a solid material for the treatment of Olive Mill Waste (OMW waters. Assays were carried out in flasks. The treatment process was monitored by physico-chemical determinations including pH, polyphenols and COD, which were followed up during the incubation time. In parallel the chemical inhibitory activity of OMW was confirmed biologically by the determination of some microorganisms in the medium including the plate count, yeasts and lactic acid bacteria. Results indicated that the polyphenol degradation level was 87 %. The COD was also reduced by 60 %. The pH of the effluent increased from 4.5 to 6.6. The microbial profiles showed their best growth during the treatment period indicating a removal of the inhibitory activities from the OMW waters. The growth patterns of all microorganism groups were similar and could reach high levels in the effluent.Cepas de moho fueron inmovilizadas sobre serrín de madera como material sólido para el tratamiento de aguas residuales de un molino de aceituna (OMW. Los ensayos se realizaron en matraces. El proceso de tratamiento se monitorizó mediante determinaciones físico-químicas incluyendo pH, polifenoles y DQO, que también se analizaron durante el tiempo de incubación. En paralelo, la actividad inhibidora química de las OMW se confirma biológicamente mediante su efecto sobre algunos microorganismos incluyendo levaduras y bactérias ácido lácticas. Los resultados indicaron que los polifenoles se degradan hasta un nivel del 87 %. La DQO se redujo también al 60 %. El pH del efluente aumentó de 4.5 a 6.6. Los perfiles microbiológicos mostraron un mejor crecimiento a medida que avanzaba el tratamiento indicando una supresión de las actividades inhibidoras de las aguas (OMW. El comportamiento del crecimiento de todos los grupos de microorganismos fue similar y puede alcanzar altos niveles en el efluente

  4. Remote handling in the Plutonium Immobilization Project: Plutonium conversion and first stage immobilization

    International Nuclear Information System (INIS)

    Brault, J.R.

    2000-01-01

    Since the break up of the Soviet Union at the end of the Cold War, the United States and Russia have been negotiating ways to reduce their nuclear stockpiles. Economics is one of the reasons behind this, but another important reason is safeguarding these materials from unstable organizations and countries. With the downsizing of the nuclear stockpiles, large quantities of plutonium are being declared excess and must be safely disposed of. The Savannah River Site (SRS) has been selected as the site where the immobilization facility will be located. Conceptual design and process development commenced in 1998. SRS will immobilize excess plutonium in a ceramic waste form and encapsulate it in vitrified high level waste in the Defense Waste Processing Facility (DWPF) canister. These canisters will then be interred in the national repository at Yucca Mountain, New Mexico. The facility is divided into three distinct operating areas: Plutonium Conversion, First Stage Immobilization, and Second Stage Immobilization. This paper will discuss the first two operations

  5. Microwave process employed to study the immobilization feasibility of spent ion exchange resins in polymeric matrices

    Energy Technology Data Exchange (ETDEWEB)

    Caratin, Reinaldo L.; Araujo, Sumair G. de; Landini, Liliane; Neves, Sabrina C.; Lugao, Ademar B. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], E-mail: rcaratin@ipen.br, E-mail: sgaraujo@ipen.br, E-mail: llandini@ipen.br, E-mail: scneves@ipen.br, E-mail: ablugao@ipen.br

    2007-07-01

    Nuclear activities generate radioactive wastes in several physical states, radioactive levels and kinds of radioactive emission. Hence, a lot of techniques have been developed and optimized to do the immobilization of these materials, according to local and international regulations to protect human being and environment. Another great concern is the indiscriminate disposal of used polymeric materials (such as plastic and rubber) or production leftovers in landfills, which remain for many years before they are naturally decomposed. In this work, it was studied the possibility of carrying out the immobilization of spent ion exchange resins (contaminated with ionising radiation), by using polymeric matrices of bitumen and rubber (as solidification materials for the storage of low level radioactive waste). The samples were mixed at different percentages and were heated in a microwave device (2,450 MHz) at IPEN/CNEN-SP, varying the irradiation time and power. The objective of the immobilization is converting the wastes into forms that are leach resistant and physically and chemically stable for disposal. Characterizations of these materials have been performed according to ABNT-NBR standards. The results indicated the previous idea of the necessary minimum temperature to keep the matrix for future embedding of radioactive waste, in solid state. (author)

  6. Preliminary evaluation of alternative forms for immobilization of Savannah River Plant high-level waste

    International Nuclear Information System (INIS)

    Stone, J.A.; Goforth, S.T. Jr.; Smith, P.K.

    1979-12-01

    An evaluation of available information on eleven alternative solid forms for immobilization of SRP high-level waste has been completed. Based on the assessment of both product and process characteristics, four forms were selected for more detailed evaluation: (1) borosilicate glass made in the reference process, (2) a high-silica glass made from a porous glass matrix, (3) crystalline ceramics such as supercalcine or SYNROC, and (4) ceramics coated with an impervious barrier. The assessment includes a discussion of product and process characteristics for each of the eleven forms, a cross comparison of these characteristics for the forms, and the bases for selecting the most promising forms for further study

  7. Fast and highly efficient SO2 capture by TMG immobilized on hierarchical micro-meso-macroporous AlPO-5/cordierite honeycomb ceramic materials.

    Science.gov (United States)

    Xu, Jin; Zha, Xiaoling; Wu, Yumei; Ke, Qingping; Yu, Weifang

    2016-05-11

    SO2 capacity of the obtained TMG-AlPO-5/cordierite honeycomb ceramic (CHC) adsorbent was measured to be 1.13 mol per mol TMG. More importantly, compared with literature reported supported ionic liquids, it is featured by a significantly improved adsorption rate (t0.9 reduced from >30 min to ∼0.1 min) and negligible pressure drop.

  8. Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

    International Nuclear Information System (INIS)

    Garcia, K.M.; Mizia, R.

    1995-02-01

    A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300 degrees C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss

  9. Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, K.M.; Mizia, R.

    1995-02-01

    A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

  10. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Wang, Xin; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000 deg C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200 deg C, Beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  11. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  12. Machinability of lithium disilicate glass ceramic in in vitro dental diamond bur adjusting process.

    Science.gov (United States)

    Song, Xiao-Fei; Ren, Hai-Tao; Yin, Ling

    2016-01-01

    Esthetic high-strength lithium disilicate glass ceramics (LDGC) are used for monolithic crowns and bridges produced in dental CAD/CAM and oral adjusting processes, which machinability affects the restorative quality. A machinability study has been made in the simulated oral clinical machining of LDGC with a dental handpiece and diamond burs, regarding the diamond tool wear and chip control, machining forces and energy, surface finish and integrity. Machining forces, speeds and energy in in vitro dental adjusting of LDGC were measured by a high-speed data acquisition and force sensor system. Machined LDGC surfaces were assessed using three-dimensional non-contact chromatic confocal optical profilometry and scanning electron microscopy (SEM). Diamond bur morphology and LDGC chip shapes were also examined using SEM. Minimum tool wear but significant LDGC chip accumulations were found. Machining forces and energy significantly depended on machining conditions (pceramics (pceramics (pceramics. Surface roughness for machined LDGC was comparable for other glass ceramics. The removal mechanisms of LDGC were dominated by penetration-induced brittle fracture and shear-induced plastic deformation. Unlike most other glass ceramics, distinct intergranular and transgranular fractures of lithium disilicate crystals were found in LDGC. This research provides the fundamental data for dental clinicians on the machinability of LDGC in intraoral adjustments. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Processes of hydration aging of superconducting ceramics and problem of regeneration of properties

    International Nuclear Information System (INIS)

    Komarov, A.V.; Popov, V.P.; Tikhonov, P.A.

    1989-01-01

    The process of hydration aging (distilled water, saturated water vapors) of YBa 2 Cu 3 O 6.5+x specimens with T s of about 95 K was studied at 55 deg C and water vapors pressure of 119 mmHg. It is established that depending on exposure time and saturated vapors pressure, water affects electric properties of yttrium-barium ceramics with different degree of the effect reversibility. Valuable regeneration of the characteristics can occur only when the hydration process has not led to changes in the phase composition of the material. The mechanism of interaction between cermaics and water is given

  14. Plutonium Immobilization Program cold pour tests

    International Nuclear Information System (INIS)

    Hovis, G.L.; Stokes, M.W.; Smith, M.E.; Wong, J.W.

    1999-01-01

    The Plutonium Immobilization Program (PIP) is a joint venture between the Savannah River Site, Lawrence Livermore National Laboratory, Argonne National Laboratory, and Pacific Northwest National Laboratory to carry out the disposition of excess weapons-grade plutonium. This program uses the can-in-canister (CIC) approach. CIC involves encapsulating plutonium in ceramic forms (or pucks), placing the pucks in sealed stainless steel cans, placing the cans in long cylindrical magazines, latching the magazines to racks inside Defense Waste Processing Facility (DWPF) canisters, and filling the DWPF canisters with high-level waste glass. This process puts the plutonium in a stable form and makes it attractive for reuse. At present, the DWPF pours glass into empty canisters. In the CIC approach, the addition of a stainless steel rack, magazines, cans, and ceramic pucks to the canisters introduces a new set of design and operational challenges: All of the hardware installed in the canisters must maintain structural integrity at elevated (molten-glass) temperatures. This suggests that a robust design is needed. However, the amount of material added to the DWPF canister must be minimized to prevent premature glass cooling and excessive voiding caused by a large internal thermal mass. High metal temperatures, minimizing thermal mass, and glass flow paths are examples of the types of technical considerations of the equipment design process. To determine the effectiveness of the design in terms of structural integrity and glass-flow characteristics, full-scale testing will be conducted. A cold (nonradioactive) pour test program is planned to assist in the development and verification of a baseline design for the immobilization canister to be used in the PIP process. The baseline design resulting from the cold pour test program and CIC equipment development program will provide input to Title 1 design for second-stage immobilization. The cold pour tests will be conducted in two

  15. Synroc tailored waste forms for actinide immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Gregg, Daniel J.; Vance, Eric R. [Australian Nuclear Science and Technology Organisation, Kirrawee (Australia). ANSTOsynroc, Inst. of Materials Engineering

    2017-07-01

    Since the end of the 1970s, Synroc at the Australian Nuclear Science and Technology Organisation (ANSTO) has evolved from a focus on titanate ceramics directed at PUREX waste to a platform waste treatment technology to fabricate tailored glass-ceramic and ceramic waste forms for different types of actinide, high- and intermediate level wastes. The particular emphasis for Synroc is on wastes which are problematic for glass matrices or existing vitrification process technologies. In particular, nuclear wastes containing actinides, notably plutonium, pose a unique set of requirements for a waste form, which Synroc ceramic and glass-ceramic waste forms can be tailored to meet. Key aspects to waste form design include maximising the waste loading, producing a chemically durable product, maintaining flexibility to accommodate waste variations, a proliferation resistance to prevent theft and diversion, and appropriate process technology to produce waste forms that meet requirements for actinide waste streams. Synroc waste forms incorporate the actinides within mineral phases, producing products which are much more durable in water than baseline borosilicate glasses. Further, Synroc waste forms can incorporate neutron absorbers and {sup 238}U which provide criticality control both during processing and whilst within the repository. Synroc waste forms offer proliferation resistance advantages over baseline borosilicate glasses as it is much more difficult to retrieve the actinide and they can reduce the radiation dose to workers compared to borosilicate glasses. Major research and development into Synroc at ANSTO over the past 40 years has included the development of waste forms for excess weapons plutonium immobilization in collaboration with the US and for impure plutonium residues in collaboration with the UK, as examples. With a waste loading of 40-50 wt.%, Synroc would also be considered a strong candidate as an engineered waste form for used nuclear fuel and highly

  16. INFLUENCE OF QUARTZ CERAMICS SINGLE-STAGE PROCESSING BY GEL-FORMING WATER SOLUTIONS ON ITS STRENGTH

    Directory of Open Access Journals (Sweden)

    S. K. Evstropiev

    2014-09-01

    Full Text Available The main research results of the influence of quartz ceramics processing by silicon- and aluminum-containing gel- forming water solutions on its durability and porosity are given. Aqueous-alcoholic solutions based on tetraethoxysilane (TEOS, Si(C2H5O4 with additives of aluminum nitrate are proposed for impregnation of porous quartz ceramics samples. Ceramic samples are being impregnated with solutions at the room temperature for 12 minutes. After impregnation they are being exposed to drying at the room temperature for 24 hours and heat treatment in the electric muffle furnace. The made experiments show that impregnation of quartz ceramics porous samples by gel-forming solutions leads to durability growth of not burned samples by 6-7 times even without additional heat treatment. High-temperature heat treatment of previously impregnated ceramic samples leads to decomposition of aluminum nitrate and removal of fossils, and also to hardening of the formed additional bonds between material particles. It considerably improves strength characteristics of quartz ceramics as well. Thus, the possibility of considerable hardening of porous quartz ceramics and stability growth of its strength properties by preliminary impregnation of silicon- and aluminum-bearing gel-forming solutions even without additional heat treatment is experimentally shown. It is revealed that impregnation of porous quartz ceramic samples by these solutions leads only to insignificant reduction of porosity of samples. Subsequent heat treatment of the impregnated porous ceramic samples at the temperatures, equal to 900-1200oC, results in additional significant increase in their mechanical durability.

  17. Disposal criticality analysis for the ceramic waste form from the ANL electrometallurgical treatment process - Internal configurations

    International Nuclear Information System (INIS)

    Lell, R. M.; Agrawal, R.; Morris, E. E.

    2000-01-01

    Criticality safety issues for disposal of the ANL ceramic waste were examined for configurations within the waste package. Co-disposal of ceramic waste and DOE spent fuel is discussed briefly; co-disposal of ANL ceramic and metal wastes is examined in detail. Calculations indicate that no significant potential for criticality exists until essentially all of the important neutron absorbers are flushed from the degraded ceramic waste. Even if all of the neutron absorbers are removed from the ceramic waste rubble, the package remains far subcritical if the blended salts used in ceramic waste production have an initial U-235 enrichment below 40%

  18. Ceramic Near-Net Shaped Processing Using Highly-Loaded Aqueous Suspensions

    Science.gov (United States)

    Rueschhoff, Lisa

    Ceramic materials offer great advantages over their metal counterparts, due to their lower density, higher hardness and wear resistance, and higher melting temperatures. However, the use of ceramics in applications where their properties would offer tremendous advantages are often limited due to the difficulty of forming them into complex and near-net shaped parts. Methods that have been developed to injection-mold or cast ceramics into more complicated shapes often use significant volume fractions of a carrier (often greater than 35 vol.% polymer), elevated temperature processing, or less-than-environmentally friendly chemicals where a complex chemical synthesis reaction must be timed perfectly for the approach to work. Furthermore, the continuing maturation of additive manufacturing methods requires a new approach for flowing/placing ceramic powders into useful designs. This thesis addresses the limitations of the current ceramic forming approaches by developing highly-stabilized and therefore high solids loading ceramic suspensions, with the requisite rheology for a variety of complex and near-net shaped forming techniques. Silicon nitride was chosen as a material of focus due to its high fracture toughness compared to other ceramic materials. Designing ceramic suspensions that are flowable at room temperature greatly simplifies processing as neither heating nor cooling are required during forming. Highly-loaded suspensions (>40 vol.%) are desired because all formed ceramic bodies have to be sintered to remove pores. Finally, using aqueous-based suspensions reduces any detrimental effect on the environment and tooling. The preparation of highly-loaded suspensions requires the development of a suitable dispersant through which particle-particle interactions are controlled. However, silicon nitride is difficult to stabilize in water due to complex surface and solution chemistry. In this study, aqueous silicon nitride suspensions up to 45 vol.% solids loading were

  19. Process and equipment qualification of the ceramic and metal waste forms for spent fuel treatment

    International Nuclear Information System (INIS)

    Marsden, Ken; Knight, Collin; Bateman, Kenneth; Westphal, Brian; Lind, Paul

    2005-01-01

    The electrometallurgical process for treating sodium-bonded spent metallic fuel at the Materials and Fuels Complex of the Idaho National Laboratory separates actinides and partitions fission products into two waste forms. The first is the metal waste form, which is primarily composed of stainless steel from the fuel cladding. This stainless steel is alloyed with 15w% zirconium to produce a very corrosion-resistant metal which binds noble metal fission products and residual actinides. The second is the ceramic waste form which stabilizes fission product-loaded chloride salts in a sodalite and glass composite. These two waste forms will be packaged together for disposal at the Yucca Mountain repository. Two production-scale metal waste furnaces have been constructed. The first is in a large argon-atmosphere glovebox and has been used for equipment qualification, process development, and process qualification - the demonstration of process reliability for production of the DOE-qualified metal waste form. The second furnace will be transferred into a hot cell for production of metal waste. Prototype production-scale ceramic waste equipment has been constructed or procured; some equipment has been qualified with fission product-loaded salt in the hot cell. Qualification of the remaining equipment with surrogate materials is underway. (author)

  20. Ceramic waste form qualification using results from witness tubes

    International Nuclear Information System (INIS)

    O'Holleran, T.P.; Johnson, S.G.; Bateman, K.J.

    2002-01-01

    A ceramic waste form has been developed to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The ceramic waste form is prepared in a hot isostatic press (HIP). The use of small, easily fabricated HIP capsules called witness tubes has been proposed as a practical way to obtain representative samples of ceramic waste form material for process monitoring, waste form qualification, and archiving. Witness tubes are filled with the same material used to fill the corresponding HIP can, and are HIPed along with the HIP can. Relevant physical, chemical, and performance (leach test) data are analyzed and compared. Differences between witness tube and HIP can materials are shown to be statistically insignificant, demonstrating that witness tubes do provide ceramic waste form material representative of the material in the corresponding HIP can.

  1. Preliminary evaluation of alternative forms for immobilization of Hanford high-level defense wastes

    International Nuclear Information System (INIS)

    Schulz, W.W.; Beary, M.M.; Gallagher, S.A.; Higley, B.A.; Johnston, R.G.; Jungfleisch, F.M.; Kupfer, M.J.; Palmer, R.A.; Watrous, R.A.; Wolf, G.A.

    1980-09-01

    A preliminary evaluation of solid waste forms for immobilization of Hanford high-level radioactive defense wastes is presented. Nineteen different waste forms were evaluated and compared to determine their applicability and suitability for immobilization of Hanford salt cake, sludge, and residual liquid. This assessment was structured to address waste forms/processes for several different leave-retrieve long-term Hanford waste management alternatives which give rise to four different generic fractions: (1) sludge plus long-lived radionuclide concentrate from salt cake and residual liquid; (2) blended wastes (salt cake plus sludge plus residual liquid); (3) residual liquid; and (4) radionuclide concentrate from residual liquid. Waste forms were evaluated and ranked on the basis of weighted ratings of seven waste form and seven process characteristics. Borosilicate Glass waste forms, as marbles or monoliths, rank among the first three choices for fixation of all Hanford high-level wastes (HLW). Supergrout Concrete (akin to Oak Ridge National Laboratory Hydrofracture Process concrete) and Bitumen, low-temperature waste forms, rate high for bulk disposal immobilization of high-sodium blended wastes and residual liquid. Certain multi-barrier (e.g., Coated Ceramic) and ceramic (SYNROC Ceramic, Tailored Ceramics, and Supercalcine Ceramic) waste forms, along with Borosilicate Glass, are rated as the most satisfactory forms in which to incorporate sludges and associated radionuclide concentrates. The Sol-Gel process appears superior to other processes for manufacture of a generic ceramic waste form for fixation of Hanford sludge. Appropriate recommendations for further research and development work on top ranking waste forms are made

  2. Consolidated waste forms: glass marbles and ceramic pellets

    International Nuclear Information System (INIS)

    Treat, R.L.; Rusin, J.M.

    1982-05-01

    Glass marbles and ceramic pellets have been developed at Pacific Northwest Laboratory as part of the multibarrier concept for immobilizing high-level radioactive waste. These consolidated waste forms served as substrates for the application of various inert coatings and as ideal-sized particles for encapsulation in protective matrices. Marble and pellet formulations were based on existing defense wastes at Savannah River Plant and proposed commercial wastes. To produce marbles, glass is poured from a melter in a continuous stream into a marble-making device. Marbles were produced at PNL on a vibratory marble machine at rates as high as 60 kg/h. Other marble-making concepts were also investigated. The marble process, including a lead-encapsulation step, was judged as one of the more feasible processes for immobilizing high-level wastes. To produce ceramic pellets, a series of processing steps are required, which include: spray calcining - to dry liquid wastes to a powder; disc pelletizing - to convert waste powders to spherical pellets; sintering - to densify pellets and cause desired crystal formation. These processing steps are quite complex, and thereby render the ceramic pellet process as one of the least feasible processes for immobilizing high-level wastes

  3. Numerical Modeling of the Flow of a Power Law Ceramic Slurry in the Tape Casting Process

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Hattel, Jesper Henri

    2012-01-01

    Multilayer ceramics and their application have increased recently. One of the most common ways used to produce these products is tape casting. In this process the wet tape thickness is one of the most determining parameters affecting the final properties of the product and it is therefore of great...... interest to be able to control it. In the present work the flow of La0.85Sr0.15MnO3 (LSM) material in the doctor blade region is modelled numerically with ANSYS Fluent in combination with an Ostwald power law constitutive equation. Based on rheometer experiments the constants in the Ostwald power law...

  4. Effect of sintering process parameters on the properties of 3Y-PSZ ceramics

    International Nuclear Information System (INIS)

    Chu, H L; Chen, R S; Wang, C L; Hwang, W S; Lee, H E; Sie, Y Y; Wang, M C

    2013-01-01

    The effect of sintering process parameters on the properties of 3 mol% yttria partially stability zirconia (3Y-PSZ) ceramics has been investigated. The relative density of the sintered pellet rapidly increases from 70.5 to 93.6% with rose temperature from 1473 to 1573 K. In addition, the relative density only slightly increases from 94.9 to 96.6 %, when rose sintered temperature from 1573 to 1773 K. This result shows that no significant influence on the densification behavior when sintering at 1573 to 1773 K for 2 h. The Vickers hardness and toughness also increase with the sintered temperature

  5. Oxide ceramics

    International Nuclear Information System (INIS)

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  6. Reactive Processing of Environment Conscious, Biomorphic Ceramics: A Novel and Eco-friendly Route to Advanced Ceramic

    Science.gov (United States)

    Singh, M.

    2002-01-01

    Environment-conscious, biomorphic ceramics (Ecoceramics) are a new class of materials that can be produced with renewable resources (wood) and wood wastes (wood sawdust). These materials have tailorable properties with numerous potential applications. Silicon carbide-based ecoceramics have been fabricated by the infiltration of wood-derived carbonaceous preforms with oxide and silicon based materials. The wood-derived carbonaceous preforms have been shown to be quite useful in producing porous or dense materials with different microstructures and compositions. The microstructure and mechanical properties (flexural strength, fracture toughness, elastic modulus, and compressive strength) of a wide variety of Sic-based ecoceramics have been measured. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches. In this presentation the fabrication approach, microstructure, and thermomechanical properties of a wide variety of Sic-based Ecoceramics will be reported.

  7. Comparison of SRP high-level waste disposal costs for borosilicate glass and crystalline ceramic waste forms

    International Nuclear Information System (INIS)

    McDonell, W.R.

    1982-04-01

    An evaluation of costs for the immobilization and repository disposal of SRP high-level wastes indicates that the borosilicate glass waste form is less costly than the crystalline ceramic waste form. The wastes were assumed immobilized as glass with 28% waste loading in 10,300 reference 24-in.-diameter canisters or as crystalline ceramic with 65% waste loading in either 3400 24-in.-diameter canisters or 5900 18-in.-diameter canisters. After an interim period of onsite storage, the canisters would be transported to the federal repository for burial. Total costs in undiscounted 1981 dollars of the waste disposal operations, excluding salt processing for which costs are not yet well defined, were about $2500 million for the borosilicate glass form in reference 24-in.-diameter canisters, compared to about $2900 million for the crystalline ceramic form in 24-in.-diameter canisters and about $3100 million for the crystalline ceramic form in 18-in.-diameter canisters. No large differences in salt processing costs for the borosilicate glass and crystalline ceramic forms are expected. Discounting to present values, because of a projected 2-year delay in startup of the DWPF for the crystalline ceramic form, preserved the overall cost advantage of the borosilicate glass form. The waste immobilization operations for the glass form were much less costly than for the crystalline ceramic form. The waste disposal operations, in contrast, were less costly for the crystalline ceramic form, due to fewer canisters requiring disposal; however, this advantage was not sufficient to offset the higher development and processing costs of the crystalline ceramic form. Changes in proposed Nuclear Regulatory Commission regulations to permit lower cost repository packages for defense high-level wastes would decrease the waste disposal costs of the more numerous borosilicate glass forms relative to the crystalline ceramic forms

  8. Analysis of grinding of superalloys and ceramics for off-line process optimization

    Science.gov (United States)

    Sathyanarayanan, G.

    The present study has compared the performances of resinoid, vitrified, and electroplated CBN wheels in creep feed grinding of M42 and D2 tool steels. Responses such as a specific energy, normal and tangential forces, and surface roughness were used as measures of performance. It was found that creep feed grinding with resinoid, vitrified, and electroplated CBN wheels has its own advantages, but no single wheel could provide good finish, lower specific energy, and high material removal rates simultaneously. To optimize the CBN grinding with different bonded wheels, a Multiple Criteria Decision Making (MCDM) methodology was used. Creep feed grinding of superalloys, Ti-6Al-4V and Inconel 718, has been modeled by utilizing neural networks to optimize the grinding process. A parallel effort was directed at creep feed grinding of alumina ceramics with diamond wheels to investigate the influence of process variables on responses based on experimental results and statistical analysis. The conflicting influence of variables was observed. This led to the formulation of ceramic grinding process as a multi-objective nonlinear mixed integer problem.

  9. Immobilized TiO2 on glass spheres applied to heterogeneous photocatalysis: photoactivity, leaching and regeneration process.

    Science.gov (United States)

    Cunha, Deivisson Lopes; Kuznetsov, Alexei; Achete, Carlos Alberto; Machado, Antonio Eduardo da Hora; Marques, Marcia

    2018-01-01

    Heterogeneous photocatalysis using titanium dioxide as catalyst is an attractive advanced oxidation process due to its high chemical stability, good performance and low cost. When immobilized in a supporting material, additional benefits are achieved in the treatment. The purpose of this study was to develop a simple protocol for impregnation of TiO 2 -P25 on borosilicate glass spheres and evaluate its efficiency in the photocatalytic degradation using an oxidizable substrate (methylene blue), in a Compound Parabolic Concentrator (CPC) reactor. The assays were conducted at lab-scale using radiation, which simulated the solar spectrum. TiO 2 leaching from the glass and the catalyst regeneration were both demonstrated. A very low leaching ratio (0.03%) was observed after 24 h of treatment, suggesting that deposition of TiO 2 resulted in good adhesion and stability of the photocatalyst on the surface of borosilicate. This deposition was successfully achieved after calcination of the photocatalyst at 400 °C (TiO 2 -400 °C). The TiO 2 film was immobilized on glass spheres and the powder was characterized by scanning electron microscopy (SEM), X-ray diffraction and BET. This characterization suggested that thermal treatment did not introduce substantial changes in the measured microstructural characteristics of the photocatalyst. The immobilized photocatalyst degraded more than 96% of the MB in up to 90 min of reaction. The photocatalytic activity decreased after four photocatalytic cycles, but it was recovered by the removal of contaminants adsorbed on the active sites after washing in water under UV-Vis irradiation. Based on these results, the TiO 2 -400 °C coated on glass spheres is potentially a very attractive option for removal of persistent contaminants present in the environment.

  10. Effects of Surface Treatment Processes of SiC Ceramic on Interfacial Bonding Property of SiC-AFRP

    Directory of Open Access Journals (Sweden)

    WEI Ru-bin

    2016-12-01

    Full Text Available To improve the interfacial bonding properties of SiC-aramid fiber reinforced polymer matrix composites (SiC-AFRP, the influences of etching process of SiC ceramic, coupling treatment process, and the adhesives types on the interfacial peel strength of SiC-AFRP were studied. The results show that the surface etching process and coupling treatment process of silicon carbide ceramic can effectively enhance interfacial bonding property of the SiC-AFRP. After soaked the ceramic in K3Fe(CN6 and KOH mixed etching solution for 2 hours, and coupled with vinyl triethoxy silane coupling agent, the interfacial peel strength of the SiC-AFRP significantly increases from 0.45kN/m to 2.20kN/m. EVA hot melt film with mass fraction of 15%VA is ideal for interface adhesive.

  11. A feasible enzymatic process for D-tagatose production by an immobilized thermostable L-arabinose isomerase in a packed-bed bioreactor.

    Science.gov (United States)

    Kim, Hye-Jung; Ryu, Se-Ah; Kim, Pil; Oh, Deok-Kun

    2003-01-01

    To develop a feasible enzymatic process for d-tagatose production, a thermostable l-arabinose isomerase, Gali152, was immobilized in alginate, and the galactose isomerization reaction conditions were optimized. The pH and temperature for the maximal galactose isomerization reaction were pH 8.0 and 65 degrees C in the immobilized enzyme system and pH 7.5 and 60 degrees C in the free enzyme system. The presence of manganese ion enhanced galactose isomerization to tagatose in both the free and immobilized enzyme systems. The immobilized enzyme was more stable than the free enzyme at the same pH and temperature. Under stable conditions of pH 8.0 and 60 degrees C, the immobilized enzyme produced 58 g/L of tagatose from 100 g/L galactose in 90 h by batch reaction, whereas the free enzyme produced 37 g/L tagatose due to its lower stability. A packed-bed bioreactor with immobilized Gali152 in alginate beads produced 50 g/L tagatose from 100 g/L galactose in 168 h, with a productivity of 13.3 (g of tagatose)/(L-reactor.h) in continuous mode. The bioreactor produced 230 g/L tagatose from 500 g/L galactose in continuous recycling mode, with a productivity of 9.6 g/(L.h) and a conversion yield of 46%.

  12. PMO-immobilized Au(I)-NHC complexes: Heterogeneous catalysts for sustainable processes

    KAUST Repository

    van der Voort, Pascal

    2017-11-08

    A stable Periodic Mesoporous Organosilica (PMO) with accessible sulfonic acid functionalities is prepared via a one-pot-synthesis and is used as solid support for highly active catalysts, consisting of gold(I)-N-heterocyclic carbene (NHC) complexes. The gold complexes are successfully immobilized on the nanoporous hybrid material via a straightforward acid-base reaction with the corresponding [Au(OH)(NHC)] synthon. This catalyst design strategy results in a boomerang-type catalyst, allowing the active species to detach from the surface to perform the catalysis and then to recombine with the solid after all the starting material is consumed. This boomerang behavior is assessed in the hydration of alkynes. The tested catalysts were found to be active in the latter reaction, and after an acidic work-up, the IPr*-based gold catalyst can be recovered and then reused several times without any loss in efficiency

  13. Process-generated nanoparticles from ceramic tile sintering: Emissions, exposure and environmental release.

    Science.gov (United States)

    Fonseca, A S; Maragkidou, A; Viana, M; Querol, X; Hämeri, K; de Francisco, I; Estepa, C; Borrell, C; Lennikov, V; de la Fuente, G F

    2016-09-15

    The ceramic industry is an industrial sector in need of significant process changes, which may benefit from innovative technologies such as laser sintering of ceramic tiles. Such innovations result in a considerable research gap within exposure assessment studies for process-generated ultrafine and nanoparticles. This study addresses this issue aiming to characterise particle formation, release mechanisms and their impact on personal exposure during a tile sintering activity in an industrial-scale pilot plant, as a follow-up of a previous study in a laboratory-scale plant. In addition, possible particle transformations in the exhaust system, the potential for particle release to the outdoor environment, and the effectiveness of the filtration system were also assessed. For this purpose, a tiered measurement strategy was conducted. The main findings evidence that nanoparticle emission patterns were strongly linked to temperature and tile chemical composition, and mainly independent of the laser treatment. Also, new particle formation (from gaseous precursors) events were detected, with nanoparticles efficiency of the filtration system was successfully tested and evidenced a >87% efficiency in particle number concentrations removal. Copyright © 2016 The Authors. Published by Elsevier B.V. All rights reserved.

  14. Progress on matrix SiC processing and properties for fully ceramic microencapsulated fuel form

    International Nuclear Information System (INIS)

    Terrani, K.A.; Kiggans, J.O.; Silva, C.M.; Shih, C.; Katoh, Y.; Snead, L.L.

    2015-01-01

    The consolidation mechanism and resulting properties of the silicon carbide (SiC) matrix of fully ceramic microencapsulated (FCM) fuel form are discussed. The matrix is produced via the nano-infiltration transient eutectic-forming (NITE) process. Coefficient of thermal expansion, thermal conductivity, and strength characteristics of this SiC matrix have been characterized in the unirradiated state. An ad hoc methodology for estimation of thermal conductivity of the neutron-irradiated NITE–SiC matrix is also provided to aid fuel performance modeling efforts specific to this concept. Finally, specific processing methods developed for production of an optimal and reliable fuel form using this process are summarized. These various sections collectively report the progress made to date on production of optimal FCM fuel form to enable its application in light water and advanced reactors

  15. Combinatorial processing libraries for bulk BiFeO3-PbTiO3 piezoelectric ceramics

    International Nuclear Information System (INIS)

    Hu, W.; Tan, X.; Rajan, K.

    2010-01-01

    A high throughput approach for generating combinatorial libraries with varying processing conditions for bulk ceramics has been developed. This approach utilized the linear temperature gradient in a tube furnace to screen a whole temperature range for optimized preparation. With this approach, the processing of 0.98[0.6BiFeO 3 -0.4PbTiO 3 ]-0.02Pb(Mg 1/3 Nb 2/3 )O 3 ceramic powders and pellets for high-temperature piezoelectric applications was demonstrated to identify the best synthesis conditions for phase purity. The dielectric property measurement on the as-processed solid solution ceramics confirmed the high Curie temperature and the improved loss tangent with the Pb(Mg 1/3 Nb 2/3 )O 3 doping. (orig.)

  16. Electrochemical study of oxidation process of promethazine using sensor based on carbon nanotubes paste containing immobilized DNA on inorganic matrix

    Directory of Open Access Journals (Sweden)

    João Paulo Marco

    2014-10-01

    Full Text Available In the present work the voltammetric behavior and the oxidation process of promethazine (PHZ in electrochemical sensor based on carbon nanotubes paste containing DNA immobilized on the inorganic matrix prepared by sol-gel process (SiO2/Al2O3/Nb2O5. The method of Laviron verified that the system is irreversible and high speed of electron transfer between the electrode and DNA. The study of the oxidation of PHZ and influence of pH showed slope of 0.054 V / pH (near the nernstian system: 0.0592 V / pH suggesting that it involves the transfer of two protons and two electrons.

  17. Minimum additive waste stabilization using vitreous ceramics. Progress report, October 1994--September 1995

    International Nuclear Information System (INIS)

    Feng, X.; Hahn, W.K.; Gong, M.; Gong, W.; Wang, L.; Ewing, R.C.

    1995-01-01

    Vitreous ceramic waste forms are being developed at Pacific Northwest Laboratory to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program to support the US Department of Energy's environmental restoration efforts. These vitreous ceramics are composed of various metal-oxide crystalline phases embedded in a silicate-glass phase. This work extends the success of vitreous ceramic waste forms to treat wastes with both high metal and high alkali contents. Two successful approaches are discussed: developing high-durability alkali-binding crystals in a durable glassy matrix, and developing water-soluble crystals in a durable and continuous glassy matrix. Nepheline-vitreous ceramics were demonstrated for the immobilization of high-alkali wastes with alkali contents up to 21 wt%. The chemical durability of the nepheline-vitreous ceramics is better than the corresponding glasses, especially in over longer times. Vitreous ceramics with Cs 2 O loading up to 35.4 wt% have been developed. Vitreous ceramic waste forms were developed from 90 and 100% Oak Ridge National Laboratory K-25 pond sludge. Heat treatment resulted in targeted crystal formation of spinels, potassium feldspar, and Ca-P phases. The K-25 pond sludge vitreous ceramics were up to 42 times more durable than high-level environmental assessments (EA) glass. The toxicity characteristics leach procedure (TCLP) concentration of LVC-6 is at least 2,000 times lower than US Environmental Protection Agency limits. Idaho Chemical Process Plant (ICPP) calcined wastes were immobilized into vitreous ceramics with calcine loading up to 88%. These ICPP-vitreous ceramics were more durable than the EA glass by factors of 5 to 30. Vitreous ceramic waste forms are being developed to complement, not to replace, glass waste forms

  18. Processing and properties of ceramic matrix-polymer composites for dental applications

    Science.gov (United States)

    Huang, Hsuan Yao

    The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

  19. Biological treatment of potato processing wastewater for red pigment production by immobilized cells of UV-irradiated monascus sp. in repeated batch

    International Nuclear Information System (INIS)

    Khalaf, S.A.

    2004-01-01

    Potato processing wastewater (PPW) was collected and analyzed for biological oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), total nitrogen and starch content. A fungal strain isolated from PPW identified as Monascus sp. PPW was evaluated for its ability to grow and produce red pigment, biomass and reduce the starch content of the ,PPW. Active UV-irradiated isolate of the above strain was obtained by exposing the parent strain to UV-radiation and coded Monascus. sp. PPW-UV7 and used as immobilized cell system for PPW treatment process in repeated batch fermentation. The immobilized cells (in sponge cubes) were able to reduce COD by about 85.7 %, with biomass production of 9.22 gl+ l and over productivity of red pigment of 2.6 gl+ 1 after 8 days fermentation (2 batches). The immobilized cells showed stability and viability for 8 batches (32 days) during the process treatment

  20. The 1/4 technical scale, continuous process of obtaining the ceramic uranium dioxide from ammonium polyuranates containing fluoride

    International Nuclear Information System (INIS)

    Wlodarski, R.

    1977-01-01

    Based on the laboratory results, the 1/4 technical apparatus for the continuous reduction and defluorination of ammonium polyuranate containing fluoride was designed and constructed. The possibility of obtaining the ceramic uranium dioxide in a continuous process has been confirmed. The main part of the apparatus used in this process was the horizontal tubular oven with the extruder transporting material. (author)

  1. Plutonium immobilization program - Cold pour Phase 1 test results

    International Nuclear Information System (INIS)

    Hamilton, L.

    2000-01-01

    The Plutonium Immobilization Project will disposition excess weapons grade plutonium. It uses the can-in-canister approach that involves placing plutonium-ceramic pucks in sealed cans that are then placed into Defense Waste Processing Facility canisters. These canisters are subsequently filled with high-level radioactive waste glass. This process puts the plutonium in a stable form and makes it unattractive for reuse. A cold (non-radioactive) glass pour program was performed to develop and verify the baseline design for the canister and internal hardware. This paper describes the Phase 1 scoping test results

  2. Plutonium Immobilization Program - Cold pour Phase 1 test results

    International Nuclear Information System (INIS)

    Hamilton, L.

    2000-01-01

    The Plutonium Immobilization Project will disposition excess weapons grade plutonium. It uses the can-in-canister approach that involves placing plutonium-ceramic pucks in sealed cans that are then placed into Defense Waste Processing Facility canisters. These canisters are subsequently filled with high-level radioactive waste glass. This process puts the plutonium in a stable form and makes it unattractive for reuse. A cold (non-radioactive) glass pour program was performed to develop and verify the baseline design for the canister and internal hardware. This paper describes the Phase 1 scoping test results

  3. Electrolytic in process dressing (ELID) applied to double side grinding of ceramic materials

    Science.gov (United States)

    Spanu, Cristian E.

    The objective of the present work is to design, optimize, and validate an electrolytic in-process dressing (ELID)-assisted double side grinding process for finishing advanced ceramic components. To attain this objective, an original ELID double side grinding system was designed, fabricated, and operated at Precision Micro-Machining Center at The University of Toledo, Ohio. The ELID technique was selected from among other options to assure the in-situ dressing of the metal-bonded superabrasive grinding wheel and to maintain its cutting ability throughout the operation, which is, otherwise, a challenging enterprise. Optimizing the ELID double side grinding process parameters is an important goal of the present study. To achieve this goal, a complex integrated model was developed and validated through extensive experimental testing. Four analytical computerized models were developed and integrated: (1) an improved kinematic model of double side grinding accounting for workpiece rotation, which is used to simulate the grinding trajectories; (2) a microscopic model of the interaction between a single diamond grit and the work surface, which is used to predict the volume of material removed; (3) a stochastic model for the topographical characterization of the superabrasive wheel, which leads to a new prediction method of depth of indentation; and (4) an electrolytic oxidation model, which explains the dynamics of the oxide layer. In order to validate the models and to confirm the optimized process, experimental tests were conducted under different conditions: with vitrified and metallic bond grinding wheels, with various average grain sizes of diamond grits, with different superabrasive concentrations, with different grinding fluids, with and without ELID assistance. Our findings show that an optimized ceramic double side grinding process using fine diamond grit is more efficient than lapping in producing very fine surfaces. The experiments confirmed the superiority of

  4. Pretreatment with ceramic membrane microfiltration in the clarification process of sugarcane juice by ultrafiltration

    Directory of Open Access Journals (Sweden)

    Priscilla dos Santos Gaschi

    2014-04-01

    Full Text Available In the present study, the sugar cane juice from COCAFE Mill, was clarified using tubular ceramic membranes (α-Al2O3/TiO2 with pore size of 0.1 and 0.3 µm, and membrane area of 0.005 m2. Experiments were performed in batch with sugar cane juice, in a pilot unit of micro and ultrafiltration using the principle of tangential filtration. The sugar cane juice was settled for one hour and the supernatant was treated by microfiltration. After that, the MF permeate was ultrafiltered. The experiments of micro and ultrafiltration were carried out at 65ºC and 1 bar. The ceramic membranes were able to remove the colloidal particles, producing a limpid permeated juice with color reduction. The clarification process with micro- followed by ultrafiltration produced a good result with an average purity rise of 2.74 units, 99.4% lower turbidity and 44.8% lighter color in the permeate.

  5. Modeling of an improved chemical vapor infiltration process for ceramic composites fabrication

    International Nuclear Information System (INIS)

    Tai, N.H.; Chou, T.W.

    1990-01-01

    A quasi-steady-state approach is applied to model the pressure-driven, temperature-gradient chemical vapor infiltration (improved CVI process) for ceramic matrix composites fabrication. The deposited matrix in this study is SiC which is converted from the thermal decomposition of methyltrichlorosilane gas under excess hydrogen. A three-dimensional unit cell is adopted to simulate the spatial arrangements of reinforcements in discontinuous fiber mats and three-dimensionally woven fabrics. The objectives of this paper are to predict the temperature and density distributions in a fibrous preform during processing, the advancement of the solidified front, the total fabrication period, and the vapor inlet pressure variation for maintaining a constant flow rate

  6. Solidification of TRU wastes in a ceramic matrix

    International Nuclear Information System (INIS)

    Loida, A.; Schubert, G.

    1991-01-01

    Aluminumsilicate based ceramic materials have been evaluated as an alternative waste form for the incorporation of TRU wastes. These waste forms are free of water and - cannot generate hydrogen radiolyticly, - they show good compatibility between the compounds of the waste and the matrix, - they are resistent against aqueous solutions, heat and radiation. R and D-work has been performed to demonstrate the suitability of this waste form for the immobilization of TRU-wastes. Four kinds of original TRU-waste streams and a mixture of all of them have been immobilized by ceramization, using glove box and remote operation technique as well. Clay minerals, (kaolinite, bentonite) and reactive corundum were selected as ceramic raw materials (KAB 78) in an appropriate ratio yielding 78 wt% Al 2 O 3 and 22 wt%SiO 2 . The main process steps are (i) pretreatment of the liquid waste (concentration, denitration, neutralization, solid- liquid separation), (ii) mixing with ceramic raw materials and forming, (iii) heat treatment with T max. of 1300 0 C for 15 minutes. The waste load of the ceramic matrix has been increased gradually from 20 to 50, in some cases to 60 wt.%

  7. Rhenium solubility in borosilicate nuclear waste glass: implications for the processing and immobilization of technetium-99.

    Science.gov (United States)

    McCloy, John S; Riley, Brian J; Goel, Ashutosh; Liezers, Martin; Schweiger, Michael J; Rodriguez, Carmen P; Hrma, Pavel; Kim, Dong-Sang; Lukens, Wayne W; Kruger, Albert A

    2012-11-20

    The immobilization of technetium-99 ((99)Tc) in a suitable host matrix has proven to be a challenging task for researchers in the nuclear waste community around the world. In this context, the present work reports on the solubility and retention of rhenium, a nonradioactive surrogate for (99)Tc, in a sodium borosilicate glass. Glasses containing target Re concentrations from 0 to 10,000 ppm [by mass, added as KReO(4) (Re(7+))] were synthesized in vacuum-sealed quartz ampules to minimize the loss of Re from volatilization during melting at 1000 °C. The rhenium was found as Re(7+) in all of the glasses as observed by X-ray absorption near-edge structure. The solubility of Re in borosilicate glasses was determined to be ~3000 ppm (by mass) using inductively coupled plasma optical emission spectroscopy. At higher rhenium concentrations, additional rhenium was retained in the glasses as crystalline inclusions of alkali perrhenates detected with X-ray diffraction. Since (99)Tc concentrations in a glass waste form are predicted to be wastes, assuming Tc as Tc(7+) and similarities between Re(7+) and Tc(7+) behavior in this glass system.

  8. Stability investigations of zinc and cobalt precipitates immobilized by in situ bioprecipitation (ISBP) process

    KAUST Repository

    Satyawali, Yamini; Schols, Edo; Van Roy, Sandra; Dejonghe, Winnie; Diels, Ludo; Vanbroekhoven, Karolien

    2010-01-01

    In situ bioprecipitation (ISBP), which involves immobilizing the metals as precipitates (mainly sulphides) in the solid phase, is an effective method of metal removal from contaminated groundwater. This study investigated the stability of metal precipitates formed after ISBP in two different solid-liquid matrices (artificial and natural). The artificial matrix consisted of sand, Zn (200mgL-1), artificial groundwater and a carbon source (electron donor). Here the stability of the Zn precipitates was evaluated by manipulation of redox and pH. The natural system matrices included aquifer material and groundwater samples collected from three different metal (Zn and Co) contaminated sites and different carbon sources were provided as electron donors. In the natural matrices, metal precipitates stability was assessed by changing aquifer redox conditions, sequential extraction, and BIOMET® assay. The results indicated that, in the artificial matrix, redox manipulation did not impact the Zn precipitates. However the sequential pH change proved detrimental, releasing 58% of the precipitated Zn back into liquid phase. In natural matrices, the applied carbon source largely affected the stability of metal precipitates. Elemental analysis performed on the precipitates formed in natural matrix showed that the main elements of the precipitates were sulphur with Zn and Co. © 2010 Elsevier B.V.

  9. Stability investigations of zinc and cobalt precipitates immobilized by in situ bioprecipitation (ISBP) process

    KAUST Repository

    Satyawali, Yamini

    2010-09-01

    In situ bioprecipitation (ISBP), which involves immobilizing the metals as precipitates (mainly sulphides) in the solid phase, is an effective method of metal removal from contaminated groundwater. This study investigated the stability of metal precipitates formed after ISBP in two different solid-liquid matrices (artificial and natural). The artificial matrix consisted of sand, Zn (200mgL-1), artificial groundwater and a carbon source (electron donor). Here the stability of the Zn precipitates was evaluated by manipulation of redox and pH. The natural system matrices included aquifer material and groundwater samples collected from three different metal (Zn and Co) contaminated sites and different carbon sources were provided as electron donors. In the natural matrices, metal precipitates stability was assessed by changing aquifer redox conditions, sequential extraction, and BIOMET® assay. The results indicated that, in the artificial matrix, redox manipulation did not impact the Zn precipitates. However the sequential pH change proved detrimental, releasing 58% of the precipitated Zn back into liquid phase. In natural matrices, the applied carbon source largely affected the stability of metal precipitates. Elemental analysis performed on the precipitates formed in natural matrix showed that the main elements of the precipitates were sulphur with Zn and Co. © 2010 Elsevier B.V.

  10. Process Developed for Generating Ceramic Interconnects With Low Sintering Temperatures for Solid Oxide Fuel Cells

    Science.gov (United States)

    Zhong, Zhi-Min; Goldsby, Jon C.

    2005-01-01

    Solid oxide fuel cells (SOFCs) have been considered as premium future power generation devices because they have demonstrated high energy-conversion efficiency, high power density, and extremely low pollution, and have the flexibility of using hydrocarbon fuel. The Solid-State Energy Conversion Alliance (SECA) initiative, supported by the U.S. Department of Energy and private industries, is leading the development and commercialization of SOFCs for low-cost stationary and automotive markets. The targeted power density for the initiative is rather low, so that the SECA SOFC can be operated at a relatively low temperature (approx. 700 C) and inexpensive metallic interconnects can be utilized in the SOFC stack. As only NASA can, the agency is investigating SOFCs for aerospace applications. Considerable high power density is required for the applications. As a result, the NASA SOFC will be operated at a high temperature (approx. 900 C) and ceramic interconnects will be employed. Lanthanum chromite-based materials have emerged as a leading candidate for the ceramic interconnects. The interconnects are expected to co-sinter with zirconia electrolyte to mitigate the interface electric resistance and to simplify the processing procedure. Lanthanum chromites made by the traditional method are sintered at 1500 C or above. They react with zirconia electrolytes (which typically sinter between 1300 and 1400 C) at the sintering temperature of lanthanum chromites. It has been envisioned that lanthanum chromites with lower sintering temperatures can be co-fired with zirconia electrolyte. Nonstoichiometric lanthanum chromites can be sintered at lower temperatures, but they are unstable and react with zirconia electrolyte during co-sintering. NASA Glenn Research Center s Ceramics Branch investigated a glycine nitrate process to generate fine powder of the lanthanum-chromite-based materials. By simultaneously doping calcium on the lanthanum site, and cobalt and aluminum on the

  11. Synthesis and ceramic processing of zirconia alumina composites for application as solid oxide fuel cell electrolytes

    International Nuclear Information System (INIS)

    Garcia, Rafael Henrique Lazzari

    2007-01-01

    The global warmness and the necessity to obtain clean energy from alternative methods than petroleum raises the importance of developing cleaner and more efficient systems of energy generation, among then, the solid oxide fuel cell (SOFC). Cubic stabilized zirconia (CSZ) has been the most studied material as electrolyte in SOFC, due to its ionic conductivity and great stability at operation conditions. However, its low fracture toughness difficulties its application as a thin layer, what could lead to an improvement of cell efficiency. In this sense, the alumina addition in CSZ forms a composite, which can shift its mechanical properties, without compromising its electrical properties. In this work, coprecipitation synthesis route and ceramic processing of zirconia-alumina composites were studied, in order to establish optimum conditions to attain high density, homogeneous microstructure, and better mechanical properties than CSZ, without compromising ionic conductivity. For this purpose, composites containing up to 40 wt % of alumina, in a 9 mol % yttria-stabilized zirconia (9Y-CSZ) matrix were evaluated. In order to optimize the synthesis of the composites, a preliminary study of powder obtaining and processing were carried out, at compositions containing 20 wt % of alumina, in 9Y-CSZ. The ceramic powders were characterized by helium picnometry, X-ray diffraction, scanning electronic microscopy, transmission electronic microscopy, thermogravimetry, differential scanning calorimetry, granulometry by laser diffraction and gas adsorption (BET). The characterization of sinterized compacts were performed by X-ray diffraction, scanning electron microscopy, optical microscopy, density measurements, Vickers indentation and impedance spectroscopy. The obtained results show that the alumina addition, in the 9Y-CSZ matrix powders, raises the specific surface area, promotes deagglomeration of powders and elevates the oxides crystallization temperature, requiring higher

  12. Microorganism immobilization

    Science.gov (United States)

    Compere, Alicia L.; Griffith, William L.

    1981-01-01

    Live metabolically active microorganisms are immobilized on a solid support by contacting particles of aggregate material with a water dispersible polyelectrolyte such as gelatin, crosslinking the polyelectrolyte by reacting it with a crosslinking agent such as glutaraldehyde to provide a crosslinked coating on the particles of aggregate material, contacting the coated particles with live microorganisms and incubating the microorganisms in contact with the crosslinked coating to provide a coating of metabolically active microorganisms. The immobilized microorganisms have continued growth and reproduction functions.

  13. CVD apparatus and process for the preparation of fiber-reinforced ceramic composites

    Science.gov (United States)

    Caputo, A.J.; Devore, C.E.; Lowden, R.A.; Moeller, H.H.

    1990-01-23

    An apparatus and process for the chemical vapor deposition of a matrix into a preform having circumferentially wound ceramic fibers, comprises heating one surface of the preform while cooling the other surface thereof. The resulting product may have fibers that are wound on radial planes or at an angle from the radial planes. The fibers can also be precoated with pyrolytic carbon before application of the matrix. The matrix is applied by passing reactant gas through the preform thereof to the other side thereof for the initial deposition of matrix near such other surface of the preform. The matrix fills in the preform from the other side surface thereof to the surface of the side of application thereof until a desired amount of matrix has been deposited. 6 figs.

  14. Macroencapsulation of low-level debris waste with the phosphate ceramic process

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.S.; Tlustochowicz, M.; Jeong, S.Y.

    1997-03-01

    Across the DOE complex, large quantities of contaminated debris and irradiated lead bricks require disposal. The preferred method for disposing of these wastes is macroencapsulation under U.S. Environmental Protection Agency Alternative Treatment Standards. Chemically bonded phosphate ceramics serve as a novel binder, developed at Argonne National Laboratory, for stabilizing and solidifying various low-level mixed wastes. Extremely strong, dense, and impervious to water intrusion, this material was developed with support from the U.S. Department of Energy's Office of Science and Technology (DOE OST). In this investigation, CBPCs have been used to demonstrate macroencapsulation of various contaminated debris wastes, including cryofractured debris, lead bricks, and lead-lined plastic gloves. This paper describes the processing steps for fabricating the waste forms and the results of various characterizations performed on the waste forms. The conclusion is that simple and low-cost CBPCs are excellent material systems for macroencapsulating debris wastes

  15. Performance of Silicon carbide whisker reinforced ceramic inserts on Inconel 718 in end milling process

    International Nuclear Information System (INIS)

    Reddy, M M; Joshua, C X H

    2016-01-01

    An experimental investigation is planned in order to study the machinability of Inconel 718 with silicon carbide whisker reinforced ceramic inserts in end milling process. The relationship between the cutting speed, feed rate, and depth of cut against the response factors are studied to show the level of significance of each parameter. The cutting parameters are optimized by using Taguchi method. Implementing analysis of variance, the parameter which influences the surface roughness the most is determined to be the cutting speed, followed by the feed rate and depth of cut. Meanwhile, the optimal cutting condition is determined to have high cutting speed, low feed rate, and high depth of cut in the range of selected parameters. (paper)

  16. Process Testing Results and Scaling for the Hanford Waste Treatment and Immobilization Plant (WTP) Pretreatment Engineering Platform - 10173

    International Nuclear Information System (INIS)

    Kurath, Dean E.; Daniel, Richard C.; Baldwin, David L.; Rapko, Brian M.; Barnes, Steven M.; Gilbert, Robert A.; Mahoney, Lenna A.; Huckaby, James L.

    2010-01-01

    The U.S. Department of Energy-Office of River Protections Hanford Tank Waste Treatment and Immobilization Plant (WTP) is being designed and built to pretreat and then vitrify a large portion of the wastes in Hanfords 177 underground waste storage tanks at Richland, Washington. In support of this effort, engineering-scale tests at the Pretreatment Engineering Platform (PEP) have been completed to confirm the process design and provide improved projections of system capacity. The PEP is a 1/4.5-scale facility designed, constructed, and operated to test the integrated leaching and ultrafiltration processes being deployed at the WTP. The PEP replicates the WTP leaching processes with prototypic equipment and control strategies and non-prototypic ancillary equipment to support the core processing. The testing approach used a nonradioactive aqueous slurry simulant to demonstrate the unit operations of caustic and oxidative leaching, cross-flow ultrafiltration solids concentration, and solids washing. Parallel tests conducted at the laboratory scale with identical simulants provided results that allow scale-up factors to be developed between the laboratory and PEP performance. This paper presents the scale-up factors determined between the laboratory and engineering-scale results and presents arguments that extend these results to the full-scale process.

  17. Combinatorial Production and Processing of Oxide Nanopowders for Transparent, Ceramic Lasers

    National Research Council Canada - National Science Library

    Laine, Richard M; Rand, Stephen C

    2007-01-01

    Since the discovery of transparent polycrystalline alumina by Coble in 1962, transparent and translucent alumina and yttria based ceramics have achieved a significant presence in our everyday lives...

  18. Process and Microstructure to Achieve Ultra-high Dielectric Constant in Ceramic-Polymer Composites

    Science.gov (United States)

    Zhang, Lin; Shan, Xiaobing; Bass, Patrick; Tong, Yang; Rolin, Terry D.; Hill, Curtis W.; Brewer, Jeffrey C.; Tucker, Dennis S.; Cheng, Z.-Y.

    2016-01-01

    Influences of process conditions on microstructure and dielectric properties of ceramic-polymer composites are systematically studied using CaCu3Ti4O12 (CCTO) as filler and P(VDF-TrFE) 55/45 mol.% copolymer as the matrix by combining solution-cast and hot-pressing processes. It is found that the dielectric constant of the composites can be significantly enhanced–up to about 10 times – by using proper processing conditions. The dielectric constant of the composites can reach more than 1,000 over a wide temperature range with a low loss (tan δ ~ 10−1). It is concluded that besides the dense structure of composites, the uniform distribution of the CCTO particles in the matrix plays a key role on the dielectric enhancement. Due to the influence of the CCTO on the microstructure of the polymer matrix, the composites exhibit a weaker temperature dependence of the dielectric constant than the polymer matrix. Based on the results, it is also found that the loss of the composites at low temperatures, including room temperature, is determined by the real dielectric relaxation processes including the relaxation process induced by the mixing. PMID:27767184

  19. Grinding Parameter Optimization of Ultrasound-Aided Electrolytic in Process Dressing for Finishing Nanocomposite Ceramics

    Directory of Open Access Journals (Sweden)

    Fan Chen

    2016-01-01

    Full Text Available In order to achieve the precision and efficient processing of nanocomposite ceramics, the ultrasound-aided electrolytic in process dressing method was proposed. But how to realize grinding parameter optimization, that is, the maximum processing efficiency, on the premise of the assurance of best workpiece quality is a problem that needs to be solved urgently. Firstly, this research investigated the influence of grinding parameters on material removal rate and critical ductile depth, and their mathematic models based on the existing models were developed to simulate the material removal process. Then, on the basis of parameter sensitivity analysis based on partial derivative, the sensitivity models of material removal rates on grinding parameter were established and computed quantitatively by MATLAB, and the key grinding parameter for optimal grinding process was found. Finally, the theoretical analyses were verified by experiments: the material removal rate increases with the increase of grinding parameters, including grinding depth (ap, axial feeding speed (fa, workpiece speed (Vw, and wheel speed (Vs; the parameter sensitivity of material removal rate was in a descending order as ap>fa>Vw>Vs; the most sensitive parameter (ap was optimized and it was found that the better machining result has been obtained when ap was about 3.73 μm.

  20. Borosilicate glass as a matrix for the immobilization of Savannah River Plant waste

    International Nuclear Information System (INIS)

    Plodinec, M.J.; Wicks, G.G.; Bibler, N.E.

    1982-01-01

    The reference waste form for immobilization of Savannah River Plant (SRP) waste is borosilicate glass. In the reference process, waste is mixed with glass-forming chemicals and melted in a Joule-heated ceramic melter at 1150 0 C. Waste glass made with actual or simulated waste on a small scale and glass made with simulated waste on a large scale confirm that the current reference process and glass-former composition are able to accommodate all SRP waste compositions and can produce a glass with: high waste loading; low leach rates; good thermal stability; high resistance to radiation effects; and good impact resistance. Borosilicate glass has been studied as a matrix for the immobilization of SRP waste since 1974. This paper reviews the results of extensive characterization and performance testing of the glass product. These results show that borosilicate glass is a very suitable matrix for the immobilization of SRP waste. 18 references, 3 figures, 10 tables

  1. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  2. Optimization of the injection molding process for development of high performance calcium oxide -based ceramic cores

    Science.gov (United States)

    Zhou, P. P.; Wu, G. Q.; Tao, Y.; Cheng, X.; Zhao, J. Q.; Nan, H.

    2018-02-01

    The binder composition used for ceramic injection molding plays a crucial role on the final properties of sintered ceramic and to avoid defects on green parts. In this study, the effects of binder compositions on the rheological, microstructures and the mechanical properties of CaO based ceramic cores were investigated. It was found that the optimized formulation for dispersant, solid loading was 1.5 wt% and 84 wt%, respectively. The microstructures, such as porosity, pore size distribution and grain boundary density were closely related to the plasticizer contents. The decrease of plasticizer contents can enhance the strength of the ceramic cores but with decreased shrinkage. Meanwhile, the creep resistance of ceramic cores was enhanced by decreasing of plasticizer contents. The flexural strength of the core was found to decrease with the increase of the porosity, the improvement of creep resistance is closely related to the decrease of porosity and grain boundary density.

  3. Supportability of a High-Yield-Stress Slurry in a New Stereolithography-Based Ceramic Fabrication Process

    Science.gov (United States)

    He, Li; Song, Xuan

    2018-03-01

    In recent years, ceramic fabrication using stereolithography (SLA) has gained in popularity because of its high accuracy and density that can be achieved in the final part of production. One of the key challenges in ceramic SLA is that support structures are required for building overhanging features, whereas removing these support structures without damaging the components is difficult. In this research, a suspension-enclosing projection-stereolithography process is developed to overcome this challenge. This process uses a high-yield-stress ceramic slurry as the feedstock material and exploits the elastic force of the material to support overhanging features without the need for building additional support structures. Ceramic slurries with different solid loadings are studied to identify the rheological properties most suitable for supporting overhanging features. An analytical model of a double doctor-blade module is established to obtain uniform and thin recoating layers from a high-yield-stress slurry. Several test cases highlight the feasibility of using a high-yield-stress slurry to support overhanging features in SLA.

  4. Fabrication and Characterization of Porous MgAl₂O₄ Ceramics via a Novel Aqueous Gel-Casting Process.

    Science.gov (United States)

    Yuan, Lei; Liu, Zongquan; Liu, Zhenli; He, Xiao; Ma, Beiyue; Zhu, Qiang; Yu, Jingkun

    2017-11-30

    A novel and aqueous gel-casting process has been successfully developed to fabricate porous MgAl₂O₄ ceramics by using hydratable alumina and MgO powders as raw materials and deionized water as hydration agent. The effects of different amounts of deionized water on the hydration properties, apparent porosity, bulk density, microstructure, pore size distribution and compressive strength of the samples were investigated. The results indicated that the porosity and the microstructure of porous MgAl₂O₄ ceramics were governed by the amounts of deionized water added. The porous structure was formed by the liberation of physisorbed water and the decomposition of hydration products such as bayerite, brucite and boehmite. After determining the addition amounts of deionized water, the fabricated porous MgAl₂O₄ ceramics had a high apparent porosity (52.5-65.8%), a small average pore size structure (around 1-3 μm) and a relatively high compressive strength (12-28 MPa). The novel aqueous gel-casting process with easy access is expected to be a promising candidate for the preparation of Al₂O₃-based porous ceramics.

  5. Fabrication and Characterization of Porous MgAl2O4 Ceramics via a Novel Aqueous Gel-Casting Process

    Directory of Open Access Journals (Sweden)

    Lei Yuan

    2017-11-01

    Full Text Available A novel and aqueous gel-casting process has been successfully developed to fabricate porous MgAl2O4 ceramics by using hydratable alumina and MgO powders as raw materials and deionized water as hydration agent. The effects of different amounts of deionized water on the hydration properties, apparent porosity, bulk density, microstructure, pore size distribution and compressive strength of the samples were investigated. The results indicated that the porosity and the microstructure of porous MgAl2O4 ceramics were governed by the amounts of deionized water added. The porous structure was formed by the liberation of physisorbed water and the decomposition of hydration products such as bayerite, brucite and boehmite. After determining the addition amounts of deionized water, the fabricated porous MgAl2O4 ceramics had a high apparent porosity (52.5–65.8%, a small average pore size structure (around 1–3 μm and a relatively high compressive strength (12–28 MPa. The novel aqueous gel-casting process with easy access is expected to be a promising candidate for the preparation of Al2O3-based porous ceramics.

  6. Processing, microstructure, and electric properties of buried resistors in low-temperature co-fired ceramics

    International Nuclear Information System (INIS)

    Yang, Pin; Rodriguez, Mark A.; Kotula, Paul; Miera, Brandon K.; Dimos, Duane

    2001-01-01

    The electrical properties of ruthenium oxide based devitrifiable resistors embedded within low-temperature co-fired ceramics were investigated from -100 o C to 100 o C. Special attention was given to the processing conditions and their effects on resistance and temperature coefficient of resistance (TCR). Results indicate that within this temperature range the conductance for these buried resistors is limited by tunneling of charge carriers through the thin glass layer between ruthenium oxide particles. A modified version of the tunneling barrier model is proposed to account for the microstructure ripening observed during thermal processing. The model parameters determined from curve fitting show that charging energy (i.e., the energy required for a charge carrier to tunnel through the glass barrier) is strongly dependent on particle size and particle--particle separation between ruthenium oxide grains. Initial coarsening of ruthenium oxide grains was found to reduce the charging energy and lower the resistance. However, when extended ripening occurs, the increase in particle--particle separation increases the charging energy, reduces the tunneling probability and gives rise to a higher resistance. The tradeoff between these two effects results in an optimum microstructure with a minimum resistance and TCR. Furthermore, the TCR of these buried resistors has been shown to be governed by the magnitude of the charging energy. Model parameters determined by our analysis appear to provide quantitative physical interpretations to the microstructural changes in the resistor, which in turn, are controlled by the processing conditions

  7. Preparation of soft-agglomerated nano-sized ceramic powders by sol-gel combustion process

    International Nuclear Information System (INIS)

    Feng, Q.; Ma, X.H.; Yan, Q.Z.; Ge, C.C.

    2009-01-01

    The soft-agglomerated Gd 2 BaCuO 5 (Gd211) nano-powders were synthesized by sol-gel combustion process with binary ligand and the special pretreatment on gel. The mechanism of the formation of weakly agglomerated structure was studied in detail. The results showed that network structure in gelation process was found to be a decisive factor for preventing agglomeration of colloidal particles. The removal of free water, coordinated water, and most of hydroxyl groups during pretreatment further inhibited the formation of hydrogen bonds between adjacent particles. The soft-agglomeration of the particles was confirmed by isolated particles in calcined Gd211 powders and in green compact, a narrow monomodal pore size distribution of the green compact and the low agglomeration coefficient of the calcined Gd211 powder. Extension this process to synthesis of BaCeO 3 , BaTiO 3 and Ce 0.8 Sm 0.2 O 1.9 powders, also led to weakly agglomerated nano-powders. It suggests that this method represents a powerful and facile method for the creation of doped and multi-component nano-sized ceramic powders.

  8. Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

    Energy Technology Data Exchange (ETDEWEB)

    Weirick, L.J.

    1982-01-01

    This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

  9. Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

    Energy Technology Data Exchange (ETDEWEB)

    Jmal, Nouha, E-mail: jmalnouha@gmail.com; Bouaziz, Jamel

    2017-02-01

    In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO{sub 2}−14 CaO−9 P{sub 2}O{sub 5} in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), {sup 31}P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass.

  10. Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

    International Nuclear Information System (INIS)

    Jmal, Nouha; Bouaziz, Jamel

    2017-01-01

    In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO 2 −14 CaO−9 P 2 O 5 in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), 31 P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass. • Fap-Hap-glass-ceramics

  11. Acetone-butanol-ethanol from sweet sorghum juice by an immobilized fermentation-gas stripping integration process.

    Science.gov (United States)

    Cai, Di; Wang, Yong; Chen, Changjing; Qin, Peiyong; Miao, Qi; Zhang, Changwei; Li, Ping; Tan, Tianwei

    2016-07-01

    In this study, sweet sorghum juice (SSJ) was used as the substrate in a simplified ABE fermentation-gas stripping integration process without nutrients supplementation. The sweet sorghum bagasse (SSB) after squeezing the fermentable juice was used as the immobilized carrier. The results indicated that the productivity of ABE fermentation process was improved by gas stripping integration. A total 24g/L of ABE solvents was obtained from 59.6g/L of initial sugar after 80h of fermentation with gas stripping. Then, long-term of fed-batch fermentation with continuous gas stripping was further performed. 112.9g/L of butanol, 44.1g/L of acetone, 9.5g/L of ethanol (total 166.5g/L of ABE) was produced in overall 312h of fermentation. At the same time, concentrated ABE product was obtained in the condensate of gas stripping. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Effect of natural and synthetic organics on the processing of ceramics

    Science.gov (United States)

    Schulz, Brett M.

    Dry pressing has been shown to be an efficient and cost effective method of manufacturing ceramic ware. Dry pressed parts are typically manufactured with a low moisture content which has the further advantage of eliminating the drying step that is necessary for plastic formed ware, i.e., jiggered or ram pressed. Problems associated with the use of dry pressing in an industrial setting involve the high loss rate during the bisque firing process and the poor surface finish of the green (unfired) ware. It was the goal of this research to improve the surface finish of dry pressed ware to a level that is satisfactory for decorating of the bisque fired ware. The adsorption of organic additives, specifically dispersants, on the surface of particles is an important aspect of ceramic processing. The interactions between organic additives, specifically sodium poly[acrylic acid] and poly[vinyl alcohol], have been demonstrated to result in phase separation into distinct domains during the spray-drying process. This phase separation leads to a poly[vinyl alcohol]-rich film on the surface of the granulate which will increase the P1 value, the pressure at the onset of granule deformation, of the granulate. This negative interaction between the organics increases the surface roughness of the dry pressed ware. The roughness of the industrially prepared ware was determined using an optical interferometer to set a baseline for improvements in the surface finish of the dry pressed ware. Blending of dried granulate was determined to significantly improve the surface finish of the ware. Alternative binders to replace a plasticized poly[vinyl alcohol] were observed to show improvements in the surface finish of the ware dry pressed in a semi-isostatic die. In summary the most important aspect to improving the surface finish of dry pressed ware, i.e. facilitating compaction, is the selection of the organic additives. Additives which are observed to have a negative interaction, i.e. to

  13. Optimization of the immobilization process of β-galatosidade by combined entrapment-cross-linking and the kinetics of lactose hydrolysis

    Directory of Open Access Journals (Sweden)

    F. F. Freitas

    2012-03-01

    Full Text Available The immobilization of Aspergillus oryzae β-galactosidase was achieved by entrapment in sodium alginate and gelatin and cross-linking with glutaraldehyde. The optimal concentrations of the aforementioned variables in the immobilization process were determined using an orthogonal central composite design with an orthogonal axial value of 1.35313. The concentrations of alginate, gelatin and glutaraldehyde that provided the greatest enzymatic activity were 6.60%, 4.05% and 3.64% (w/v, respectively. The stability of the immobilized enzyme under the optimal conditions was evaluated through daily activity assays. After 25 uses, a 20% decrease in the enzymatic activity was observed, indicating that the immobilization process could be used to produce a stable biocatalyst. This study investigates the influence of lactose and product concentrations on kinetic reaction hydrolysis. The concentration ranges for the studied variables were 10 to 56 g/L for lactose and 0 to 11.5 g/L for glucose and galactose. Only galactose presented a competitive inhibitory effect.

  14. Luminescence and scintillation enhancement of Y2O3:Tm transparent ceramic through post-fabrication thermal processing

    International Nuclear Information System (INIS)

    Chapman, M.G.; Marchewka, M.R.; Roberts, S.A.; Schmitt, J.M.; McMillen, C.; Kucera, C.J.; DeVol, T.A.; Ballato, J.; Jacobsohn, L.G.

    2015-01-01

    The effects of post-fabrication thermal processing in O 2 flux on the luminescence and scintillation of a Y 2 O 3 :Tm transparent ceramic were investigated. The results showed that the strategy of post-fabrication processing can be beneficial to the performance of the ceramics, depending on the cumulative processing time. After the first hour of processing, about 40% enhancement in the luminescence output together with about 20% enhancement in the scintillation light yield were obtained. The enhancements were tentatively assigned to the incorporation of oxygen into vacancy sites. Longer cumulative processing times lead to the incorporation of oxygen as interstitials that is detrimental to scintillation light yield but not to luminescence output. This work also revealed that thermoluminescence measurements are a useful tool to predict scintillation light yield of Y 2 O 3 :Tm. - Highlights: • Scintillation and PL enhancement of transparent ceramics through thermal processing. • First thermoluminescence measurements of Y 2 O 3 :Tm above room temperature. • Observation of correlation between TL and scintillation light yield results

  15. The Characterization and Application of Grafted Polypropylene and Polystyrene Treated with Epichlorohydrin Coupled with Cellulose or Starch for Immobilization Process

    International Nuclear Information System (INIS)

    El-Arnaouty, M.B.; Eid, M.; Dessouki, A.M.; Atia, K.S.

    2005-01-01

    The direct irradiation induced grafting of acrylamide (AAm) onto polypropylene (PP) films and polystyrene (PSty) films for crosslinking of acrylamide grafted polypropylene and polystyrene films with epichlorohydrin as spacer was studied. The reaction of polyamide-epichlorohydrin with cellulose and starch has been carried out, Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM) and thermal gravimetric analysis (TGA) were carried out before and after immobilized enzyme to confirm the characterization of the polymer as well as the α- amylase enzyme immobilized one. The physico-chemical parameters of the immobilized enzymes and the kinetics of co-enzymes-polymer catalyzed reactions and stability were measured. A direct comparison was made between the products activity of the free and the immobilized preparations

  16. Immobilization and continuous culture of cells with radiation polymerized supports for the uses of biomass conversion processes

    International Nuclear Information System (INIS)

    Kaetsu, I.; Kumakura, M.; Fujimura, T.; Tamada, M.; Kasai, N.

    1988-01-01

    A novel technique for immobilization and biofunctional components such as enzyme, antibody, protein, drug, hormone and organella by means of radiation polymerization was studied and developed. (E.G.) [pt

  17. Ceramic waste forms for fuel-containing masses at Chernobyl

    International Nuclear Information System (INIS)

    Oversby, V.M.

    1994-05-01

    The fuel materials originally in the core of the Chernobyl Unit 4 reactor are now present within the Ukrytie in three major forms: (1) very fine particles of fuel dispersed as dust (about 10 tonnes), (2) fragments of the destroyed core, and (3) lavas containing fuel, cladding, and other materials. All of these materials will need to be immobilized into waste forms suitable for final disposal. We propose a ceramic waste form system that could accommodate all three waste types with a single set of processing equipment. The waste form would include the mineral zirconolite for immobilization of actinide materials (including uranium), perovskite, nepheline, spinel, and other phases as dictated by the chemistry of the lava masses. Waste loadings as high as 50% U can be achieved if pyrochlore, a close relative of zirconolite, is used as the U host. The ceramic immobilization could be achieved with low additions of inert chemicals to minimize the final disposal volume while ensuring a durable product. The sequence of processing would be to collect and immobilize the fuel dust first. This material will require minimal preprocessing and will provide experience in the handling of the fuel materials. Core fragments would be processed next, using a cryogenic crushing stage to reduce the size prior to adding ceramic additives. The lavas would be processed last, which is compatible with the likely sequence of availability of materials and with the complexity of the operations. The lavas will require more adjustment of chemical additive composition than the other streams to ensure that the desired phases are produced in the waste form

  18. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  19. Mechanical properties of ceramic structures based on Triply Periodic Minimal Surface (TPMS) processed by 3D printing

    Science.gov (United States)

    Restrepo, S.; Ocampo, S.; Ramírez, J. A.; Paucar, C.; García, C.

    2017-12-01

    Repairing tissues and organs has been the main goal of surgical procedures. Since the 1990s, the main goal of tissue engineering has been reparation, using porous scaffolds that serve as a three-dimensional template for the initial fixation of cells and subsequent tissue formation both in vitro and in vivo. A scaffold must have specific characteristics of porosity, interconnectivity, surface area, pore volume, surface tortuosity, permeability and mechanical properties, which makes its design, manufacturing and characterization a complex process. Inspired by nature, triply periodic minimal surfaces (TPMS) have emerged as an alternative for the manufacture of porous pieces with design requirements, such as scaffolds for tissue repair. In the present work, we used the technique of 3D printing to obtain ceramic structures with Gyroid, Schwarz Primitive and Schwarz Diamond Surfaces shapes, three TPMS that fulfil the geometric requirements of a bone tissue scaffold. The main objective of this work is to compare the mechanical properties of ceramic pieces of three different forms of TPMS printed in 3D using a commercial ceramic paste. In this way it will be possible to clarify which is the TPMS with appropriate characteristics to construct scaffolds of ceramic materials for bone repair. A dependence of the mechanical properties with the geometry was found being the Primitive Surface which shows the highest mechanical properties.

  20. Fabrication of samarium strontium aluminate ceramic and deposition of thermal barrier coatings by air plasma spray process

    Directory of Open Access Journals (Sweden)

    Baskaran T

    2018-01-01

    Full Text Available Thermal barrier coatings (TBC with the metallic NiCrAlY bond coat are often used in many aircraft engines to protect superalloy components from high-temperature corrosion thereby to improve the life of gas turbine components. The search for new TBC material has been intensified in recent years due to lack of thermo-physical properties of conventionally used Yttria stabilized Zirconia (YSZ TBCs. Recently, the rare earth containing Samarium Strontium Aluminate (SSA based ceramic was proposed as a new TBC material due to its matching thermo-physical properties with the substrate. The present work focused on the synthesis of SSA ceramics for TBCs application and its coatings development on Ni-based superalloy Inconel 718 substrate by air plasma spray process. The X-ray photoelectron spectroscopy (XPS result confirmed the formation of single phase SSA ceramic after synthesis. The surface morphology of SSA TBCs is mainly composed of melted splats, semi and un-melted particles. The cross-sectional SEM micrographs did not show any spallation at the interface which indicated good mechanical interlocking between the bond coat and ceramic top coat. The Young’s modulus and hardness of SSA TBCs were found to be 80 and 6.1 GPa, respectively. The load-depth curve of SSA TBC showed good elastic recovery about 47 %.

  1. Fissile Material Disposition Program: Deep borehole disposal Facility PEIS date input report for immobilized disposal. Immobilized disposal of plutonium in coated ceramic pellets in grout with canisters. Version 3.0

    International Nuclear Information System (INIS)

    Wijesinghe, A.M.; Shaffer, R.J.

    1996-01-01

    Following President Clinton's Non-Proliferation Initiative, launched in September, 1993, an Interagency Working Group (IWG) was established to conduct a comprehensive review of the options for the disposition of weapons-usable fissile materials from nuclear weapons dismantlement activities in the United States and the former Soviet Union. The IWG review process will consider technical, nonproliferation, environmental budgetary, and economic considerations in the disposal of plutonium. The IWG is co-chaired by the White House Office of Science and Technology Policy and the National Security Council. The Department of Energy (DOE) is directly responsible for the management, storage, and disposition of all weapons-usable fissile material. The Department of Energy has been directed to prepare a comprehensive review of long-term options for Surplus Fissile Material (SFM) disposition, taking into account technical, nonproliferation, environmental, budgetary, and economic considerations

  2. Fissile Material Disposition Program: Deep borehole disposal Facility PEIS date input report for immobilized disposal. Immobilized disposal of plutonium in coated ceramic pellets in grout with canisters. Version 3.0

    Energy Technology Data Exchange (ETDEWEB)

    Wijesinghe, A.M.; Shaffer, R.J.

    1996-01-15

    Following President Clinton`s Non-Proliferation Initiative, launched in September, 1993, an Interagency Working Group (IWG) was established to conduct a comprehensive review of the options for the disposition of weapons-usable fissile materials from nuclear weapons dismantlement activities in the United States and the former Soviet Union. The IWG review process will consider technical, nonproliferation, environmental budgetary, and economic considerations in the disposal of plutonium. The IWG is co-chaired by the White House Office of Science and Technology Policy and the National Security Council. The Department of Energy (DOE) is directly responsible for the management, storage, and disposition of all weapons-usable fissile material. The Department of Energy has been directed to prepare a comprehensive review of long-term options for Surplus Fissile Material (SFM) disposition, taking into account technical, nonproliferation, environmental, budgetary, and economic considerations.

  3. Process development of continuous glycerolysis in an immobilized enzyme-packed reactor for industrial monoacylglycerol production

    DEFF Research Database (Denmark)

    Damstrup, Marianne; Kiil, Søren; Jensen, Anker Degn

    2007-01-01

    Continuous and easily operated glycerolysis was studied in different lipase-packed columns to evaluate the most potential process set-ups for industrial monoacylglycerol (MAG) production. Practical design-related issues such as enzyme-filling degree, required reaction time, mass transfer investig......Continuous and easily operated glycerolysis was studied in different lipase-packed columns to evaluate the most potential process set-ups for industrial monoacylglycerol (MAG) production. Practical design-related issues such as enzyme-filling degree, required reaction time, mass transfer...

  4. Phase equilibria, leaching characteristics and ceramic processing of SYNROC D formulations for US defense wastes

    International Nuclear Information System (INIS)

    Newkirk, H.; Ryerson, F.; Coles, D.; Hoenig, C.; Rozsa, R.; Rossington, C.; Bazan, F.; Tewhey, J.

    1980-01-01

    The assemblage of coexisting phases in SYNROC D is perovskite, zirconolite, nepheline and spinel. Cesium from the supernate is to be immobilized in hollandite. In the current processing scheme, presynthesized granules of hollandite are added to calcined SYNROC D powders prior to hot procesing or sintering. The disposition of inert and radwaste components of Savannah River Plant (SRP) wastes in SYNROC D formulations has been determined by means of optical microscopy, XRD, XRF, SEM, STEM, electron microprobe analysis and autoradiography. A summary of results is presented. Leaching studies of SYNROC D have been done by means of static, high temperature experiments and continuous-flow experiments. The data reported are from high-temperature experiments (distilled water, powdered sample, 150 0 C, one day). The elements reported are the only ones observed in the leachate. Analysis was done by means of XRF. The flowsheet which depicts the current experimental methods that are being employed at LLNL to produce SYNROC D samples containing presynthesized Cs-bearing hollandite is presented. The starting material for SYNROC D (high Fe, high Al and composite compositions) is simulated sludge obtained in 55 gallon quantities from Southwestern Chemical Corporation. Hot pressing temperatures for SYNROC D are 1000 to 1150 0 C. Hot pressing temperatures for hollandite are 1200 to 1400 0 C

  5. Yb:Y2O3 transparent ceramics processed with hot isostatic pressing

    Science.gov (United States)

    Wang, Jun; Ma, Jie; Zhang, Jian; Liu, Peng; Luo, Dewei; Yin, Danlei; Tang, Dingyuan; Kong, Ling Bing

    2017-09-01

    Highly transparent 5 at.% Yb:Y2O3 ceramics were fabricated by using a combination method of vacuum sintering and hot isostatic pressing (HIP). Co-precipitated Yb:Y2O3 powders, with 1 at.% ZrO2 as the sintering aid, were used as the starting material. The Yb:Y2O3 ceramics, vacuum sintered at 1700 °C for 2 h and HIPed at 1775 °C for 4 h, exhibited small grain size of 1.9 μm and highly dense microstructure. In-line optical transmittance of the ceramics reached 83.4% and 78.9% at 2000 and 600 nm, respectively. As the ceramic slab was pumped by a fiber-coupled laser diode at about 940 nm, a maximum output power of 0.77 W at 1076 nm was achieved, with a corresponding slope efficiency of 10.6%.

  6. Effect of laser radiation on multi-wall carbon nanotubes: study of shell structure and immobilization process

    Energy Technology Data Exchange (ETDEWEB)

    Gyoergy, Enikoe, E-mail: egyorgy@icmab.es; Perez del Pino, Angel [Instituto de Ciencia de Materiales de Barcelona, Consejo Superior de Investigaciones Cientificas (ICMAB-CSIC) (Spain); Roqueta, Jaume; Ballesteros, Belen [Centro de Investigaciones en Nanociencia y Nanotecnologia, Consejo Superior de Investigaciones Cientificas (CIN2-CSIC) (Spain); Cabana, Laura; Tobias, Gerard [Instituto de Ciencia de Materiales de Barcelona, Consejo Superior de Investigaciones Cientificas (ICMAB-CSIC) (Spain)

    2013-08-15

    Multi-wall carbon nanotubes (MWCNTs) with diameters between 10 and 15 nm were transferred and immobilized onto SiO{sub 2} glass substrates by ultraviolet matrix assisted pulsed laser evaporation (UV-MAPLE). Toluene was chosen as solvent material for the preparation of the composite MAPLE targets. An UV KrF* ({lambda} = 248 nm, {tau}{sub FWHM} {approx_equal} 25 ns, {nu} = 10 Hz) excimer laser source was used for the irradiation experiments. The effects of incident laser fluence on the structure of the laser transferred MWCNTs was investigated by high resolution transmission electron microscopy and Raman spectroscopy. The surface morphology of the laser processed MWCNTs was investigated by field emission scanning electron microscopy and atomic force microscopy in acoustic (dynamic) configuration. Network-like structures constituted by individual nanotubes and nanotube bundles were created onto solid substrates. Changes in the nanotubes' shell structure can be induced through the tuning of the laser fluence value incident onto the composite MAPLE targets.

  7. Cement-based processes for the immobilization of intermediate level radioactive waste

    International Nuclear Information System (INIS)

    Brown, D.J.; Lee, D.J.; Price, M.S.T.; Smith, D.L.G.

    1985-01-01

    Increasing attention is being paid to the use of cement-based materials for the immobilisation of intermediate level wastes. Various cementitious materials are surveyed and the use of blast furnace slag is shown to be advantageous. The properties of cemented wastes are surveyed both during processing and as solid products. The application of Winfrith Cementation Laboratory technology to plant and flowsheet development for Winfrith Reactor sludge immobilisation is described. (author)

  8. Energy efficient process for making pyrophyllite-based ceramic tiles using phosphoric acid and mineralizers

    Energy Technology Data Exchange (ETDEWEB)

    Amritphale, S.S.; Sanjeev Bhasin; Navin Chandra [Habib Ganj Naka, Pradesh (India). Regional Research Laboratory

    2006-07-01

    The processing parameters for making ceramic tiles in the pyrophyllite-phosphoric acid binder (P-PA) system have been optimized. The optimized raw material composition requires sintering at a lower temperature of 950{sup o}C. The X-ray powder diffraction studies on the powdered sample of optimized composition have confirmed the presence of dehydroxylate pyrophyllite, tridymite (T-AlPO{sub 4}), cristyoballite (C-AlPO{sub 4}) forms of aluminium phosphate and formation of silico-phosphate (SiP{sub 2}O{sub 7}) and alkali aluminium silicates (NaAlSiO{sub 4}, KAlSi{sub 3}O{sub 8}). The IR studies of the sample show Al-O, Si-O.P-O and Na/K-O linkages. The thermal analysis shows the formation of dehydroxylate pyrophyllite and different forms of AlPO{sub 4}. Scanning electron microphotograph reveals the chunky morphology of the dehydroxylate pyrophyllite, the rhombohedral morphology of T-AlPO{sub 4} and spherical C-AlPO{sub 4} and silico-phosphate particles. (author)

  9. Treatment of textile dyehouse effluent using ceramic membrane based process in combination with chemical pretreatment.

    Science.gov (United States)

    Bhattacharya, Priyankari; Ghosh, Sourja; Majumdar, Swachchha; Bandyopadhyay, Sibdas

    2013-10-01

    Treatment of highly concentrated dyebath effluent and comparatively dilute composite effluent having mixture of various reactive dyes collected from a cotton fabric dyeing unit was undertaken in the present study. Ceramic microfiltration membrane prepared from a cost effective composition of alumina and clay was used. Prior to microfiltration, a chemical pretreatment was carried out with aluminium sulphate in combination with a polymeric retention aid. An optimum dose of 100 mg/L of aluminium sulphate and 1 ml/L of a commercial flocculant Afilan RAMF was found effective for dye removal (> 98%) from the synthetic solutions of reactive dyes with initial concentration of 150 mg/L in both the single component and two component systems. In the microfiltration study, effect of operating pressure in the permeate flux was observed for both the pretreated and untreated effluents and permeate samples were analyzed for dye concentration, COD, turbidity, TSS, etc. during constant pressure filtration. About 98-99% removal of dyes was obtained in the combined process with COD reduction of 54-64%.

  10. Density and superconducting properties of metal-sheathed YBa2Cu3Oy ceramic processed by hydrostatic extrusion

    International Nuclear Information System (INIS)

    Karpov, M.I.; Korzhov, V.P.; Artamoshin, A.V.; Prokopenko, V.M.

    1994-01-01

    Brittle materials can be deformed without cracking and rupturing using hydrostatic extrusion, which provides the greatest pore annihilation in powder-processed materials and allows large degrees of one-step deformation, which is favorable for texturing. Earlier, a casting slip prepared by mixing a starting powder of Y-based ceramic with an organic binder was conventionally extruded to produce a wire 150 μm in diameter. After special sintering, the critical-current density in the material attained a few hundred amperes per square centimeter at 77 K, and the wire could be rolled into a winding ≥0.3 m in diameter. Hydrostatic extrusion of an assembly composed of Y-based ceramic in a bimetallic Nb/Cu tube 30 mm in diameter was used to produce rods 6 mm in diameter; drawing of these rods yielded samples of wire 2 to 3 mm in diameter. It was shown that the extrusion pressure and strain substantially influence the yield of the rupture-free wire. No signs of rupturing, cracking, or necking were observed in wire extruded at pressures ≤700 MPa and degrees of deformation ≤50%. A pronounced instability of the hydrostatic extrusion, the appearance of defects, and even the rupture of the rods were caused by an increase in the pressure up to 2000 MPa and in the degree of one-step deformation up to 80%. In this work, the authors focus on the possibility of producing thin YBa 2 Cu 3 O y superconductors using only hydrostatic extrusion. They determined the parameters for the hydrostatic extrusion of the metal-sheathed YBa 2 Cu 3 O y ceramic to a diameter of 3 mm or to a rectangular cross section. Effects of the ceramic core, and of the reduction coefficient on superconducting-transition parameters and the critical-current density of the ceramic were examined

  11. Analysis of the influence of process conditions on the surface finish of ceramic materials manufactured by EDM

    International Nuclear Information System (INIS)

    Puertas-Arbizu, I.; Luis-Perez, C. J.

    2004-01-01

    Electrical discharge machining (EDM) is an emerging alternative versus some other manufacturing processes of conductive ceramic materials, such as: laser machining, electrochemical machining, abrasive water jet, ultrasonic machining and diamond wheel grinding. Due to its interest in the industrial field, in this work a study of the influence of process conditions on the surface aspect of three conductive ceramic materials: hot-pressed boron carbide (B 4 C), reaction-bonded silicon carbide (SiSiC) and cobalt-bonded tungsten carbide (WC-Co) is carried out. These materials are to be electrical discharge machined under different machining conditions and in the particular case of finish stages (Ra≤ 1 μm). (Author)

  12. Study on the Optimization and Process Modeling of the Rotary Ultrasonic Machining of Zerodur Glass-Ceramic

    Science.gov (United States)

    Pitts, James Daniel

    Rotary ultrasonic machining (RUM), a hybrid process combining ultrasonic machining and diamond grinding, was created to increase material removal rates for the fabrication of hard and brittle workpieces. The objective of this research was to experimentally derive empirical equations for the prediction of multiple machined surface roughness parameters for helically pocketed rotary ultrasonic machined Zerodur glass-ceramic workpieces by means of a systematic statistical experimental approach. A Taguchi parametric screening design of experiments was employed to systematically determine the RUM process parameters with the largest effect on mean surface roughness. Next empirically determined equations for the seven common surface quality metrics were developed via Box-Behnken surface response experimental trials. Validation trials were conducted resulting in predicted and experimental surface roughness in varying levels of agreement. The reductions in cutting force and tool wear associated with RUM, reported by previous researchers, was experimentally verified to also extended to helical pocketing of Zerodur glass-ceramic.

  13. Incorporation of arsenic into gypsum: Relevant to arsenic removal and immobilization process in hydrometallurgical industry

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Danni; Yuan, Zidan [Key Laboratory of Pollution Ecology and Environmental Engineering, Institute of Applied Ecology, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Shaofeng, E-mail: wangshaofeng@iae.ac.cn [Key Laboratory of Pollution Ecology and Environmental Engineering, Institute of Applied Ecology, Chinese Academy of Sciences, Shenyang 110016 (China); Jia, Yongfeng, E-mail: yongfeng.jia@iae.ac.cn [Key Laboratory of Pollution Ecology and Environmental Engineering, Institute of Applied Ecology, Chinese Academy of Sciences, Shenyang 110016 (China); Demopoulos, George P. [Department of Mining and Materials Engineering, McGill University, Montreal, QC H3A 2B2 (Canada)

    2015-12-30

    Highlights: • Quantitatively studied the incorporation of arsenic into the structure of gypsum. • Arsenic content in the solid increased with pH and initial arsenic concentration. • Calcium arsenate phase precipitated in addition to gypsum at higher pH values. • The structure of gypsum and its morphology was altered by the incorporated arsenate. • The incorporated arsenate formed sainfeldite-like local structure in gypsum. - Abstract: Gypsum precipitates as a major secondary mineral during the iron-arsenate coprecipitation process for the removal of arsenic from hydrometallurgical effluents. However, its role in the fixation of arsenic is still unknown. This work investigated the incorporation of arsenic into gypsum quantitatively during the crystallization process at various pHs and the initial arsenic concentrations. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), X-ray absorption near edge spectroscopy (XANES) and scanning electron microscopy (SEM) were employed to characterize the coprecipitated solids. The results showed that arsenate was measurably removed from solution during gypsum crystallization and the removal increased with increasing pH. At lower pH where the system was undersaturated with respect to calcium arsenate, arsenate ions were incorporated into gypsum structure, whereas at higher pH, calcium arsenate was formed and constituted the major arsenate bearing species in the precipitated solids. The findings may have important implications for arsenic speciation and stability of the hydrometallurgical solid wastes.

  14. Manufacturing process scale-up of optical grade transparent spinel ceramic at ArmorLine Corporation

    Science.gov (United States)

    Spilman, Joseph; Voyles, John; Nick, Joseph; Shaffer, Lawrence

    2013-06-01

    While transparent Spinel ceramic's mechanical and optical characteristics are ideal for many Ultraviolet (UV), visible, Short-Wave Infrared (SWIR), Mid-Wave Infrared (MWIR), and multispectral sensor window applications, commercial adoption of the material has been hampered because the material has historically been available in relatively small sizes (one square foot per window or less), low volumes, unreliable supply, and with unreliable quality. Recent efforts, most notably by Technology Assessment and Transfer (TA and T), have scaled-up manufacturing processes and demonstrated the capability to produce larger windows on the order of two square feet, but with limited output not suitable for production type programs. ArmorLine Corporation licensed the hot-pressed Spinel manufacturing know-how of TA and T in 2009 with the goal of building the world's first dedicated full-scale Spinel production facility, enabling the supply of a reliable and sufficient volume of large Transparent Armor and Optical Grade Spinel plates. With over $20 million of private investment by J.F. Lehman and Company, ArmorLine has installed and commissioned the largest vacuum hot press in the world, the largest high-temperature/high-pressure hot isostatic press in the world, and supporting manufacturing processes within 75,000 square feet of manufacturing space. ArmorLine's equipment is capable of producing window blanks as large as 50" x 30" and the facility is capable of producing substantial volumes of material with its Lean configuration and 24/7 operation. Initial production capability was achieved in 2012. ArmorLine will discuss the challenges that were encountered during scale-up of the manufacturing processes, ArmorLine Optical Grade Spinel optical performance, and provide an overview of the facility and its capabilities.

  15. Nitrate to ammonia and ceramic (NAC) process during batch and continuous operation

    International Nuclear Information System (INIS)

    Muguercia, I.; Solomon, S.; Ebadian, M.A.

    1996-01-01

    The nitrate to ammonia and ceramic (NAC) process is an innovative technology for the denitration of radioactive sodium nitrate-based liquid waste found throughout Department of Energy (DOE) facilities in the United States. In the present investigation, two reaction systems were studied. The first utilized only sodium nitrate as the substrate for the aluminum. The second consisted of the multication composition of waste forms located at the Hanford facility. Studies were carried out on the batch reaction at three different starting nitrate ion concentrations, each at three different temperatures. For each of these conditions, the rate of nitrate depletion was determined, and rate constants were calculated. The reaction did not demonstrate simple kinetics; rather, it appeared to involve two zero order reactions. Certain generalities were obtained in both the batch reaction and in the continuous process, nonetheless. It was found that the conversion of nitrate to ammonia seemed to be most efficient at the lowest temperature studied, 50 degrees C. This behavior was more obvious in the case of the unadulterated nitrate solution than with the Hanford simulant. To elaborate a practical, marketable product, it was necessary to develop a process that could be carried out in a continuous matter, whereby reactants were continuously fed into a reactor while the products of the reaction were simultaneously removed. Thus, the objective has been to develop the prototype procedures for carrying out this continuous reaction. As a corollary of this research, it was first necessary to define the characteristics of the reaction with respect to rate, conversion efficiency, and safety. To achieve this end, reactions were run under various batch conditions, and an attempt was made to measure the rates of the depletion of nitrate and the production of ammonia and hydrogen as well as pH and temperature changes

  16. Plutonium Immobilization Project - Robotic canister loading

    International Nuclear Information System (INIS)

    Hamilton, R.L.

    2000-01-01

    The Plutonium Immobilization Program (PIP) is a joint venture between the Savannah River Site (SRS), Lawrence Livermore National Laboratory (LLNL), Argonne National Laboratory (ANL), and Pacific Northwest National Laboratory (PNNL). When operational in 2008, the PIP will fulfill the nation's nonproliferation commitment by placing surplus weapons-grade plutonium in a permanently stable ceramic form and making it unattractive for reuse. Since there are significant radiation and security concerns, the program team is developing novel and unique technology to remotely perform plutonium immobilization tasks. The remote task covered in this paper employs a jointed arm robot to load seven 3.5 inch diameter, 135-pound cylinders (magazines) through the 4 inch diameter neck of a stainless steel canister. Working through the narrow canister neck, the robot secures the magazines into a specially designed rack pre-installed in the canister. To provide the deterrent effect, the canisters are filled with a mixture of high-level waste and glass at the Defense Waste Processing Facility (DWPF)

  17. Ba(OH)2.8H2O process for the removal and immobilization of carbon-14. Final report

    International Nuclear Information System (INIS)

    Haag, G.L.; Holladay, D.W.; Pitt, W.W. Jr.; Young, G.C.

    1986-01-01

    The airborne release of 14 C from various nuclear facilities has been identified as a potential biohazard due to the long half-life of 14 C (5730 years) and the ease with which it may be assimilated into the biosphere. At ORNL, technology has been developed for the removal and immobilization of this radionuclide. Prior studies have indicated that 14 C will likely exist in the oxidized form as CO 2 and will contribute slightly to the bulk CO 2 concentration of the gas stream, which is air-like in nature (approx.300 ppM/sub v/ CO 2 ). The technology that has been developed utilizes the CO 2 -Ba(OH) 2 .8H 2 O gas-solid reaction with the mode of gas-solid contacting being a fixed bed. The product, BaCO 3 , possesses excellent thermal and chemical stability, prerequisites for the long-term disposal of nuclear wastes. For optimal process operation, studies have indicated that an operating window of adequate size does exist. When operating within the window, high CO 2 removal efficiency (effluent concentrations 99%), and an acceptable pressure drop across the bed (3 kPa/m at a superficial velocity of 13 cm/s) are possible. Three areas of experimental investigation are reported: (1) microscale studies on 150-mg samples to provide information concerning surface properties, kinetics, and equilibrium vapor pressures; (2) macroscale studies on large fixed beds (4.2 kg of reactant) to determine the effects of humidity, temperature, and gas flow rate upon bed pressure drop and CO 2 breakthrough; and (3) design, construction, and operation of a pilot unit capable of continuously processing a 34-m 3 /h (20-ft 3 /min) air-based gas stream

  18. Reverse Engineering of Corinthian Pigment Processing and Firing Technologies on Archaic Polychrome Ceramics

    Science.gov (United States)

    Klesner, Catherine Elizabeth

    Decorative, polychrome ceramics from Corinth, Greece, produced during the 8th-6th centuries B.C.E. are luxury goods that were widely traded throughout Greece and the Mediterranean. The decorated ceramics were produced in a variety of shapes, including aryballos, alabastron, and olpe. They were decorated with slip-glazes in distinctive white, black, red, yellow, and purple colors, and in a variety of surface finishes, matte, semi-matte and glossy. Artisans in Corinthian workshops experimented to change the colors of the slips by varying the type and amount of iron-rich raw materials. They also varied the composition of the clay used as a binder and the amount of flux used as a sintering aid to promote glass formation. This research reconstructs the technology used by the Corinthian craftsmen to produce the Archaic polychrome ceramics, and shows how these technologies differed from the production of better known, more prestigious Athenian black-figure and red-figure ceramics. Through microstructural examination of archaeological samples and replication experiments, this thesis proposes that the purple iron oxide pigment is the result of acid treatment and oxidation of iron metal. The firing temperature range of the Corinthian polychrome ceramics was determined experimentally to be 925-1025°C, which is higher than previously reported and similar to that reported for Corinthian transport amphoras. The firing range is higher by 50-150°C than the Athenian black-figure and red-figure ceramics. Samples of Corinthian polychrome and Athenian black-figure ceramics from the Marie Farnsworth collection at the University of Arizona were tested and compared to Corinthian clay collections. Analytical techniques included Fourier-transform infrared spectroscopy (FTIR), scanning-electron microscopy with energy-dispersive spectroscopy (SEM-EDS), micro-Raman spectroscopy, and wavelength-dispersive electron microprobe (EPMA with BSE-SEM).

  19. An optimal retrieval, processing, and blending strategy for immobilization of Hanford high-level tank waste

    International Nuclear Information System (INIS)

    Hoza, M.

    1996-01-01

    Hanford tank waste will be separated into high-level and low-level portions; each portion will then be vitrified (other waste forms are also being considered for low-level waste) to produce a stable glass form for disposal. Because of the wide variability in the tank waste compositions, blending is being considered as a way to reduce the number of distinct compositions that must be vitrified and to minimize the resultant volume of vitrified waste. Three years of computational glass formulation and blending studies have demonstrated that blending of the high-level waste before vitrification can reduce the volume of high-level waste glass required by as much as 50 percent. This level of reduction would be obtained if all the high-level waste were blended together (Total Blend) prior to vitrification, requiring the retrieval and pretreatment of all tank waste before high-level vitrification was started. This paper will present an overall processing strategy that should be able to match the blending performance of the Total Blend and be more logistically feasible. The strategy includes retrieving, pretreating, blending and vitrifying Hanford tank waste. This strategy utilizes blending both before and after pretreatment. Similar wastes are blended before pretreatment, so as not to dilute species targeted for removal. The high-level portions of these pretreated early blends are then selectively blended to produce a small number of high-level vitrification feed streams

  20. Modeling and simulation of the atomization process in the ceramic tile industry

    International Nuclear Information System (INIS)

    Favalli, Renata Cristina

    2002-01-01

    The aim of the present work is to numerically simulate the behaviour of the drying system for several sets of operating conditions in order to improve and optimize this process. However, the mathematical modeling adopted here can be employed to simulate other systems such as the processes that occur in liquid-fueled engines with direct spray injection and ceramic spraying for hard surfacing. Then, mathematical and physical models were established to simulate the interaction of continuous and disperse phases in drying processes of ceramic slurries. Solving the set of governing coupled partial differential equations, it is possible to study the influence of drying air on the atomized droplets of alumina slurry, and vice-versa. The materials used as continuous and disperse phase, air and alumina slurry respectively, are representative since any kind of gas and slurry can be used if its thermodynamic and transport properties are known. Several experimental tests were carried out in a spray dryer in the 'Laboratorio de Insumos', at IPEN - Instituto de Pesquisas Energeticas e Nucleares for different sets of operating conditions: initial temperature of the drying air, the gas flow rate, the slurry feed rate and atomiser configuration among others. Measurements of the wet and the dry bulb temperatures were made in some experimental tests to allow the calculations of the air humidity. The dynamic pressure were also measured in order to determine the gas flow rate. Some samples of the material used in the tile industry and of the one produced at IPEN were analysed to determine: the morphology of the atomized material and the range of granules diameter through scanning electron microscopy; the amount of pores and the bulk density through porosimetry; the residual moisture of the material through thermogravimetry; and the granulometric distribution of granules and particles through laser diffraction. Important information about the process and the final material are given by

  1. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  2. Operating Conditions of Coagulation-Flocculation Process for High Turbidity Ceramic Wastewater

    Directory of Open Access Journals (Sweden)

    Sameer Al-Asheh

    2017-04-01

    Full Text Available This work attempted to determine the optimum conditions required for the coagulation and flocculation process as an essential stage of the ceramic wastewater treatment. Coagulation and flocculation is a very necessary step in industries as it lessens turbidity, color, and odor of wastewater. The experimental work was performed in several runs. The volume of wastewater used in each run was 200 mL and was kept at this value throughout. In certain runs, the speed of the mixer was varied while keeping the quantity of coagulant and flocculant constant in order to determine the optimum speed that resulted in the least turbidity. A speed of 5% was chosen as the ideal process speed according to the results obtained. Next, experiments were operated at this optimum speed while changing the dosage of coagulant and flocculant in order to decide the optimum dosage. Coagulant and flocculent amounts of 0.4 g (without booster and 0.2 g (with booster selected after the readings were taken. For all the readings, a turbidity meter was used providing results in Nephelometric Turbidity Units (NTU. Lowest turbidity was achieved when using 5% speed with 0.4 grams of coagulant and 0.4 grams of flocculant, or 5% speed with 0.2 grams of coagulant, 0.2 grams of flocculant and 0.25 g/L of booster coagulant. According to factorial design analysis, such as parameters as impeller speed and dosage have an influential impact on the turbidity; while the booster has insignificant influence and other interactions between parameters are important.

  3. A process efficiency assessment of serum protein removal from milk using ceramic graded permeability microfiltration membrane.

    Science.gov (United States)

    Tremblay-Marchand, D; Doyen, A; Britten, M; Pouliot, Y

    2016-07-01

    Microfiltration (MF) is a well-known process that can be used in the dairy industry to separate caseins from serum proteins (SP) in skim milk using membranes with a pore diameter of 0.1μm. Graded permeability ceramic membranes have been studied widely as means of improving milk fractionation by overcoming problems encountered with other MF membranes. The ideal operating parameters for process efficiency in terms of membrane selectivity, permeate flux, casein loss, SP transmission, energy consumption, and dilution with water remain to be determined for this membrane. Our objective was to evaluate the effects of transmembrane pressure (TMP), volumetric concentration factor (VCF), and diafiltration on overall process efficiency. Skim milk was processed using a pilot-scale MF system equipped with 0.72-m(2) graded permeability membranes with a pore size of 0.1μm. In the first experiment, in full recycle mode, TMP was set at 124, 152, 179, or 207 kPa by adjusting the permeate pressure at the outlet. Whereas TMP had no significant effect on permeate and retentate composition, 152 kPa was found to be optimal for SP removal during concentration and concentration or diafiltration experiments. When VCF was increased to 3×, SP rejection coefficient increased along with energy consumption and total casein loss, whereas SP removal rate decreased. Diafiltering twice allowed an increase in total SP removal but resulted in a substantial increase in energy consumption and casein loss. It also reduced the SP removal rate by diluting permeate. The membrane surface area required for producing cheese milk by blending whole milk, cream, and MF retentate (at different VCF) was estimated for different cheese milk casein concentrations. For a given casein concentration, the same quantity of permeate and SP would be produced, but less membrane surface area would be needed at a lower retentate VCF. Microfiltration has great potential as a process of adding value to conventional

  4. Fast densification processes for carbon and ceramic composites; Densification rapide par calefaction de materiaux composites carbones et ceramiques

    Energy Technology Data Exchange (ETDEWEB)

    Delhaes, P. [Bordeaux-1 Univ., Centre de Recherche Paul Pascal, 33 (France); Robin-Brosse, C. [Societe Nationale d' Etude et de Construction de Moteurs d' Aviation (SNECMA), Lab. des Composites Thermo-Structuraux, 33 - Pessac (France); David, P. [CEA Centre d' Etudes du Ripault, Dept. Materiaux, 37 - Tours (France)

    2006-03-15

    A general introduction of the different vapour infiltration processes developed to prepare carbon-carbon composites is presented. Then a novel method with a liquid precursor, called film boiling or calefaction technique is described and compared with the usual ones. It is shown how this technique is very attractive to prepare carbon and ceramic composites within a short processing time together with a higher carbon yield. Finally the pertinent parameters of this process to evaluate its advantages and drawbacks for a further industrial development are analysed. (authors)

  5. Description of a ceramic waste form and canister for Savannah River Plant high-level waste

    International Nuclear Information System (INIS)

    Butler, J.L.; Allender, J.S.; Gould, T.H. Jr.

    1982-04-01

    A canistered ceramic waste form for possible immobilization of Savannah River Plant (SRP) high-level radioactive wastes is described. Characteristics reported for the form include waste loading, chemical composition, heat content, isotope inventory, mechanical and thermal properties, and leach rates. A conceptual design of a potential production process for making this canistered form are also described. The ceramic form was selected in November 1981 as the primary alternative to the reference waste form, borosilicate glass, for making a final waste form decision for SRP waste by FY-1983. 11 tables

  6. Influence of ceramic particulate type on microstructure and tensile strength of aluminum matrix composites produced using friction stir processing

    Directory of Open Access Journals (Sweden)

    I. Dinaharan

    2016-06-01

    Full Text Available Friction stir processing (FSP was applied to produce aluminum matrix composites (AMCs. Aluminum alloy AA6082 was used as the matrix material. Various ceramic particles, such as SiC, Al2O3, TiC, B4C and WC, were used as reinforcement particle. AA6082 AMCs were produced using a set of optimized process parameters. The microstructure was studied using optical microscopy, filed emission scanning electron microscopy and electron back scattered diagram. The results indicated that the type of ceramic particle did not considerably vary the microstructure and ultimate tensile strength (UTS. Each type of ceramic particle provided a homogeneous dispersion in the stir zone irrespective of the location and good interfacial bonding. Nevertheless, AA6082/TiC AMC exhibited superior hardness and wear resistance compared to other AMCs produced in this work under the same set of experimental conditions. The strengthening mechanisms and the variation in the properties are correlated to the observed microstructure. The details of fracture mode are further presented.

  7. Processing, microstructure, and mechanical properties of large-grained zirconium diboride ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Neuman, Eric W.; Hilmas, Gregory E., E-mail: ghilmas@mst.edu; Fahrenholtz, William G.

    2016-07-18

    Zirconium diboride ceramics produced using commercial ZrB{sub 2} powders, and milled with zirconium diboride grinding media, were fabricated by hot-pressing at temperatures of 2100–2200 °C with hold times of 30–120 min. This ZrB{sub 2} exhibits no additional impurities typically introduced by milling with grinding media of differing composition. Microstructure analysis revealed grain sizes ranging from ~25 to ~50 µm along with ~3 vol% porosity. Flexure strength ranged from 335 to 400 MPa, elastic modulus from 490 to 510 GPa, fracture toughness from 2.7 to 3.2 MPa m{sup ½}, and hardness from 13.0 to 14.4 GPa. Strength limiting flaws were identified as surface grain pullout induced by machining. Elastic modulus and hardness were found to increase with decreasing porosity. Compared to the fine grained ceramics typically reported, large grain zirconium diboride ceramics exhibit higher than expected room temperature strengths.

  8. Characterization of waste ceramic process for lost wax casting for employment as pozzolan

    International Nuclear Information System (INIS)

    Machado, C.F.; Moravia, W.G.

    2012-01-01

    There are about 30 companies of Lost Wax Casting in Brazil, and each one of them disposes around 50 to 100 tons of waste ceramic shell monthly. This work is concerned in the physical, chemical and microstructural characterization to evaluated the reactivity of this material. It was analyzed also the environmental risk of the material. The tests were made with a ceramic shell ground to evaluate the aspect of sustainable waste. In the physical characterization of the waste the density, specific surface area and distribution of the particle size were analyzed. In the chemical characterization, the powder was subjected to essays of fluorescence and pozzolanic activity. As for microstructural characterization scanning electron microscopy and Xray diffraction were carried out. The analysis of results shows that the ceramic shell powder is classified as non-inert waste, II-A Class, with density of 2,59 g/cm³. (author)

  9. Study on an integrated process combining ozonation with ceramic ultra-filtration for decentralized supply of drinking water.

    Science.gov (United States)

    Zhu, Jia; Fan, Xiao J; Tao, Yi; Wei, De Q; Zhang, Xi H

    2014-09-19

    An integrated process was specifically developed for the decentralized supply of drinking water from micro-polluted surface water in the rural areas of China. The treatment process combined ozonation with ceramic ultra-filtration (UF), coagulation for pre-treatment and granular activated carbon filtration. A flat-sheet ceramic membrane was used with a cut-off of 60 nm and the measurement of 254 mm (length) × 240 mm (width) × 6 mm (thickness). Ozonation and ceramic UF was set up whthin one reactor. The experimental results showed that the removal efficiencies of the dissolved organic carbon (DOC) and the formation potential of trihalomethanes (THMs), haloacetic acids (HAAs) and ammonia were 80%, 76%, 70% and 90%, respectively; that the turbidity of the product water was below 0.2 NTU and the particle count number (particles larger than 2 μm) was less than 50 counts per mL. The result also showed that all the pathogenic microorganisms were retained by the ceramic and that UF. Ozonation played a critical role in the control of membrane fouling and the removal of contaminants. Exactly, the membrane fouling can be controlled in situ with 3 mg L(-1) ozone at the permeate flux of 80 L m(-2) h(-1), yet the required dosage of ozone was dependent on the quality of the raw water. Therefore, this study is able to provide a highly compacted system for decentralized supply of high-quality drinking water in terms of both chemical and microbiological safety for the rural areas in China.

  10. A low-temperature process for the denitration of Hanford single-shell tank, nitrate-based waste utilizing the nitrate to ammonia and ceramic (NAC) process

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.; Dillow, T.A.; Farr, L.L.; Loghry, S.L.; Pitt, W.W.; Gibson, M.R.

    1994-12-01

    Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new, low-temperature (50 to 60C) process for converting nitrate to ammonia and ceramic (NAC), have conclusively shown that between 85 to 99% of the nitrate can be readily converted. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an aluminum oxide-sodium aluminate-based solid which might function as its own waste form. The process may actually be able to utilize already contaminated aluminum scrap metal from various DOE sites to effect the conversion. The final, nearly nitrate-free ceramic-like product can be pressed and sintered like other ceramics. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution, volume reductions of 50 to 55% were obtained for the waste form produced, compared to an expected 35 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical to operate, and data were used to cost a batch, 1,200-kg NO 3 /h plant for working off Hanford SST waste over 20 years. Their total process cost analysis presented in the appendix, indicates that between $2.01 to 2.66 per kilogram of nitrate converted will be required. Additionally, data on the fate of select radioelements present in solution are presented in this report as well as kinetic, operational, and control data for a number of experiments. Additionally, if the ceramic product functions as its own waste form, it too will offer other cost savings associated with having a smaller volume of waste form as well as eliminating other process steps such as grouting

  11. High-level-waste immobilization

    International Nuclear Information System (INIS)

    Crandall, J.L.

    1982-01-01

    Analysis of risks, environmental effects, process feasibility, and costs for disposal of immobilized high-level wastes in geologic repositories indicates that the disposal system safety has a low sensitivity to the choice of the waste disposal form

  12. Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

    International Nuclear Information System (INIS)

    Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert

    2016-01-01

    Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

  13. Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert, E-mail: cernyr@fsv.cvut.cz

    2016-06-10

    Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

  14. Development and utilization of bitumen immobilizing process for radioactive waste materials; Razvoj i primena procesa imobilizacije radioaktivnog otpadnog materijala bitumenskim postupkom

    Energy Technology Data Exchange (ETDEWEB)

    Peric, A; Plecas, I; Kostadinovic, A [Institut za Nuklearne Nauke Boris Kidric, Belgrade (Yugoslavia)

    1988-07-01

    Bitumenization is one of the relevant methods for solidification of radioactive waste materials in nuclear technology, today. Bitumenization of R.A. wastes can be obtained either with batch or continual process. In 'IBK', mixer-evaporator vessel for batch process, with continual feeder of process influents, was developed. From the several R.A. materials, that can be solidified into bitumen, ion-exchanged resins, used in NPP Krsko, were chosen and treated, at the various ranges of pH and T. Researches and experiments pointed and verified on use of Yugoslav produced bitumens, as a matrix media for immobilizing the solid R.A. (author)

  15. Industrial ceramics

    International Nuclear Information System (INIS)

    Mengelle, Ch.

    1999-04-01

    After having given the definition of the term 'ceramics', the author describes the different manufacturing processes of these compounds. These materials are particularly used in the fields of 1)petroleum industry (in primary and secondary reforming units, in carbon black reactors and ethylene furnaces). 2)nuclear industry (for instance UO 2 and PuO 2 as fuels; SiC for encapsulation; boron carbides for control systems..)

  16. Use of residues proceeding from marbles and granites finishing and manufacturing processes as raw material for structural ceramic

    International Nuclear Information System (INIS)

    Mello, Roberta Monteiro de

    2006-01-01

    In order to decrease environmental impact, caused by mud discarding and clay extraction in the ceramic industry, it was used residual mud from marble and granite companies for structural ceramic. Samples were collected in twelve different marble companies located at the metropolitan region of Sao Paulo. However, only four samples were selected, based on its different characteristics. Clay stone was the raw material chosen to prepare the structural ceramic, considering its high use in this segment. Samples and clay stone were both analysed by the following procedures: granulometric analysis, x-rays fluorescent chemical analysis and x-rays diffraction mineralogical analysis, besides, tests in the samples were conducted following NBR 10004 standards. Once raw materials were characterized, the plasticity test was conducted. Test specimen were molded with different levels of mud, then burned and submitted to technological tests, such as: mechanical resistance, water absorption, porosity, specific gravity and retraction, material dilation before burning process and scanning electron microscopy. The final results have shown the viability of using this kind of mud, and pointed some advantages on its usage, but taking in consideration some previous conditions to be adopted. (author)

  17. Research & Development of Materials/Processing Methods for Continuous Fiber Ceramic Composites (CFCC) Phase 2 Final Report.

    Energy Technology Data Exchange (ETDEWEB)

    Szweda, A.

    2001-01-01

    The Department of Energy's Continuous Fiber Ceramic Composites (CFCC) Initiative that begun in 1992 has led the way for Industry, Academia, and Government to carry out a 10 year R&D plan to develop CFCCs for these industrial applications. In Phase II of this program, Dow Corning has led a team of OEM's, composite fabricators, and Government Laboratories to develop polymer derived CFCC materials and processes for selected industrial applications. During this phase, Dow Corning carried extensive process development and representative component demonstration activities on gas turbine components, chemical pump components and heat treatment furnace components.

  18. Water-Vapor Sorption Processes in Nanoporous MgO-Al2O3 Ceramics: the PAL Spectroscopy Study

    OpenAIRE

    Klym, Halyna; Ingram, Adam; Shpotyuk, Oleh; Hadzaman, Ivan; Solntsev, Viacheslav

    2016-01-01

    The water-vapor sorption processes in nanoporous MgO-Al2O3 ceramics are studied with positron annihilation lifetime (PAL) spectroscopy employing positron trapping and positronium (Ps)-decaying modes. It is demonstrated that the longest-lived components in the four-term reconstructed PAL spectra with characteristic lifetimes near 2 and 60?70?ns can be, respectively, attributed to ortho-positronium (o-Ps) traps in nanopores with 0.3- and 1.5?1.8-nm radii. The first o-Ps decaying process include...

  19. Study parameters process for production of red glazed ceramic plates with waste of stones

    International Nuclear Information System (INIS)

    Santos, J.C.; Taguchi, S.P.; Silva, A.C.

    2014-01-01

    The volume of fine waste's solid dimension stone industry has required a destination appropriate for them due to environmental and economic issues. The main goal of this work was to study the produce plates of glazed pottery with dimension stone waste. For analyzing the crystal structure, the test was conducted X-ray and X-ray fluorescence to determine the chemical composition of clay and the waste. Particle size was analysed too. Ceramic duo type (120x30x10mm) were sintered at 1280° C for 15 and 60 minutes. Characterized the samples for water absorption. The glaze had a strong anchorage in the ceramic base, but the high melting temperature caused cracks in the ceramic base, increasing the water absorption values. Thus, flux was added, based on the phase diagram Na_2O: CaO: SiO_2, which reduced the melting temperature of the glaze to 980 °C, enabling to produce the ceramic at 1100°C for 30 minutes, more uniform surface and best technological properties. (author)

  20. Process for making a titanium diboride-chromium diboride-yttrium titanium oxide ceramic composition

    Science.gov (United States)

    Holcombe, C.E.; Dykes, N.L.

    1992-04-28

    A ceramic composition is described. The ceramic composition consists essentially of from about 84 to 96 w/o titanium diboride, from about 1 to 9 w/o chromium diboride, and from about 3 to about 15 w/o yttrium-titanium-oxide. A method of making the ceramic composition is also described. The method of making the ceramic composition comprises the following steps: Step 1--A consolidated body containing stoichiometric quantities of titanium diboride and chromium diboride is provided. Step 2--The consolidated body is enclosed in and in contact with a thermally insulated package of yttria granules having a thickness of at least 0.5 inches. Step 3--The consolidated body enclosed in the thermally insulated package of yttria granules is heated in a microwave oven with microwave energy to a temperature equal to or greater than 1,900 degrees centigrade to sinter and uniformly disperse yttria particles having a size range from about 1 to about 12 microns throughout the consolidated body forming a densified body consisting essentially of titanium diboride, chromium diboride, and yttrium-titanium-oxide. The resulting densified body has enhanced fracture toughness and hardness. No Drawings

  1. Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.Th.M.

    2010-01-01

    The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

  2. Development and optimization of manufacture process for heat resistant fibre reinforced ceramic matrix composites

    Czech Academy of Sciences Publication Activity Database

    Glogar, Petr; Hron, P.; Burian, M.; Balík, Karel; Černý, Martin; Sucharda, Zbyněk; Vymazalová, Z.; Červencl, J.; Pivoňka, M.

    -, č. 14 (2005), 25-32 ISSN 1214-9691 R&D Projects: GA ČR(CZ) GA106/02/0177 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane resin * pyrolysis * ceramic matrix composite Subject RIV: JI - Composite Materials

  3. Decorative design of ceramic tiles adapted to inkjet printing employing digital image processing; Diseno decorativo de pavimentos ceramicos adaptado a inyeccion de tinta mediante tratamiento digital de imagen

    Energy Technology Data Exchange (ETDEWEB)

    Defez, B.; Santiago-Praderas, V.; Lluna, E.; Peris-Fajarnes, G.; Dunai, E.

    2013-09-01

    The ceramic tile sector is a very competitive industry. The designer's proficiency to offer new models of the decorated surface, adapted to the production means, plays a very important role in the competitiveness. In the present work, we analyze the evolution of the design process in the ceramic sector, as much as the changes experimented in parallel by the printing equipment. Afterwards, we present a new concept of ceramic design, based on digital image processing. This technique allows the generation of homogeneous and non-repetitive designs for large surfaces, especially thought for inkjet printing. With the programmed algorithms we have compiled a prototype software for the assistance of the ceramic design. This tool allows creating continuous designs for large surfaces saving developing time. (Author)

  4. Colloidal processing of Fe-based metalceramic composites with high content of ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Escribano, J. A.

    2013-12-01

    Full Text Available Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N , is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N in its composition.Las principales dificultades de procesamiento de materiales compuestos de matriz metálica por medio de técnicas convencionales pulvimetalúrgicas es la falta de dispersión entre fases dentro de la microestructura final. Este trabajo describe por primera vez el procesamiento de materiales compuestos de matriz metálica de Fe, con un alto contenido de un refuerzo cerámico (Ti (C, N, mediante técnicas coloidales. El procesamiento coloidal permite un mayor control sobre el empaquetamiento de polvos y una mejor homogeneización de las fases al mezclarse los polvos en un medio líquido. La estabilidad química del Fe en medio acuoso determina las condiciones de dispersión de la mezcla. Las suspensiones de Fe se formularon mediante la optimización del potencial zeta y de su reología, con el fin de dar forma a piezas compactas por colaje en molde de escayola. Los resultados preliminares mostrados demuestran la viabilidad del proceso, además de abrir nuevas vías al dise

  5. Glass ceramics for incinerator ash immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Malinina, G.A.; Stefanovsky, O.I. [SIA Radon, 7th Rostovskii lane 2/14, Moscow 119121 (Russian Federation); Stefanovsky, S.V., E-mail: profstef@mtu-net.ru [SIA Radon, 7th Rostovskii lane 2/14, Moscow 119121 (Russian Federation)

    2011-09-01

    Calcined solid radioactive waste (incinerator slag) surrogate and either Na{sub 2}Si{sub 2}O{sub 5} or Na{sub 2}B{sub 4}O{sub 7} (borax) at various mass ratios were melted in silicon carbide crucibles in a resistive furnace at temperatures of up to 1775 K (slag without additives). Portions of the melts were poured onto a metal plate; the residues were slowly cooled in turned-off furnace. Both quenched and slowly cooled materials were composed of the same phases. At high slag contents in silicate-based materials nepheline and britholite were found to be major phases. Britholite formed at higher slag content (85 wt.%) became major phase in the vitrified slag. In the system with borax at low slag contents (25 and 50 wt.%) material are composed of predominant vitreous and minor calcium silicate larnite type phase Ca{sub 2}SiO{sub 4} where Ca{sup 2+} ions are replaced by different cations. The materials containing slag in amount of 75 wt.% and more are chemically durable. The changes in the structure of anionic motif of quenched samples depending on slag loading were studied by IR spectroscopy.

  6. Glass ceramics for incinerator ash immobilization

    International Nuclear Information System (INIS)

    Malinina, G.A.; Stefanovsky, O.I.; Stefanovsky, S.V.

    2011-01-01

    Calcined solid radioactive waste (incinerator slag) surrogate and either Na 2 Si 2 O 5 or Na 2 B 4 O 7 (borax) at various mass ratios were melted in silicon carbide crucibles in a resistive furnace at temperatures of up to 1775 K (slag without additives). Portions of the melts were poured onto a metal plate; the residues were slowly cooled in turned-off furnace. Both quenched and slowly cooled materials were composed of the same phases. At high slag contents in silicate-based materials nepheline and britholite were found to be major phases. Britholite formed at higher slag content (85 wt.%) became major phase in the vitrified slag. In the system with borax at low slag contents (25 and 50 wt.%) material are composed of predominant vitreous and minor calcium silicate larnite type phase Ca 2 SiO 4 where Ca 2+ ions are replaced by different cations. The materials containing slag in amount of 75 wt.% and more are chemically durable. The changes in the structure of anionic motif of quenched samples depending on slag loading were studied by IR spectroscopy.

  7. Radioactive wastes immobilization in glasses and ceramics

    International Nuclear Information System (INIS)

    Zanotto, E.D.

    1983-01-01

    A review on the several options available for encapsulation and disposal of high level radioactive liquid wastes is presented, along with the relative merits and disadvantages of each material to be encapsulated. Some of the main fields requiring further advancements in both scientific and technological research are discussed and a few suggestions for the solution of the brazilian problem are given. (Author) [pt

  8. Processing, Microstructure, and Mechanical Properties of Si3N4/SiC Nanocomposites from Precursor Derived Ceramics

    Science.gov (United States)

    Strong, Kevin Thomas, Jr.

    Polymer-derived ceramics (PDCs) provides a unique processing route to create Si3N4/SiC composites. Silazane precursor polyureasilazane (Ceraset PURS20) produce's an amorphous SiCN ceramic at temperatures of ~800 -- 1200 °C and crystallizes to a Si3N4/SiC nanocomposite at temperatures >1500 °C. A novel processing technique was developed where crosslinked polymers were heat-treated in a reactive NH3 atmosphere to control the stoichiometry of the pyrolyzed SiCN ceramic. Using this technique processing parameters were established to produce SiCN powders that resulted in nanocomposites with approximately 0, 5, 10, 20 and 30 vol. % SiC. Lu2O3 was added to these powders as a sintering aid and were densified using Hot Pressing and Field Assisted Sintering. The sintered nanocomposites resulted in microstructures with multiple-length scales. These length-scales included Si3N4 (0.1 -- 5 microm), SiC (10 -- 100 nm) and the intergranular grain boundary phase (<1 nm). Using a combination of SEM and TEM it was possible to quantify some of these microstructural features such as the size and location of the SiC. Hardness and fracture toughness testing was conducted to compared the room temperature mechanical properties of these resultant microstructures. This research was intended to develop robust processing approaches that can be used to control the nanostructures of Si3N4/SiC composites with significant structural features at multiple length scales. The control of their features and the investigation of their affect on the properties of composites can be used to simulate the affect of the structure on properties. These models can then be used to design optimal microstructures for specific applications.

  9. Immobilization of aluminum by biomass of microscopic fungi - an introduction to the study of processes of biosorption and bioaccumulation in the environment

    International Nuclear Information System (INIS)

    Simkova, L.; Urik, M.; Matus, P.; Cernansky, S.; Simonovicova, A.

    2010-01-01

    The aim of this work was to study Al immobilization from aqueous solutions using biomass of microscopic fungi (Aspergillus niger, Aspergillus clavatus, Neosartorya fischeri) in vitro. For this purpose, have been studied the processes of its biosorption and bioaccumulation by compact form and pelletising of biomass with respect to the further optimization of experimental conditions for the streamlining of the procedures. Effect of both processes was observed, the course of pH and impact of potential metabolism of biomass on biosorption of aluminium.

  10. Polyelectrolyte Complex Beads by Novel Two-Step Process for Improved Performance of Viable Whole-Cell Baeyer-Villiger Monoxygenase by Immobilization

    Czech Academy of Sciences Publication Activity Database

    Krajčovič, T.; Bučko, M.; Vikartovská, A.; Lacík, I.; Uhelská, L.; Chorvát, D.; Neděla, Vilém; Tihlaříková, Eva; Gericke, M.; Heinze, T.; Gemeiner, P.

    2017-01-01

    Roč. 7, č. 11 (2017), s. 353-364 ISSN 2073-4344 Institutional support: RVO:68081731 Keywords : polyelectrolyte complex beads * environmental scanning electron microscopy * confocal laser scanning microscopy * Baeyer-Villiger biooxidation * cyclohexanone monoxygenase * immobilization * viable whole-cell biocatalyst Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering OBOR OECD: Bioprocessing technologies (industrial processes relying on biological agents to drive the process) biocatalysis, fermentation Impact factor: 3.082, year: 2016 http://www.mdpi.com/2073-4344/7/11/353

  11. Using mathematical modelling of the changes in the characteristics of the bodies during SHS-process for porous ceramic filters manufacture

    Directory of Open Access Journals (Sweden)

    Юлія Славоміровна Повстяна

    2016-11-01

    Full Text Available Porous ceramic materials possess great lifetime, high mechanical strength, are resistant to household effects and easy to use. The binder volume fraction and normalized pressure as a function of the temperature in the SHS process in the ceramic body have been studied in this work. Basing on theoretical calculations the temperature range of the binder burnout has been determined. The theoretical results can be used to predict and obtain porous ceramic filters with predetermined characteristics. The theoretical calculations were used in the manufacture of experimental samples of porous ceramic bodies obtained on the basis of 18H2N4MA steel scale and the saponite. Pressing in a hydraulic press was used to manufacture ceramic pieces. Unilateral press mould made of stainless steel was used to form the samples. Pressing was carried out in the pressure range of 10-25 MPa. The resulting pieces were formed in cylinders of 30mm in diameter and 40 mm height. Sintering of the samples was conducted in the modernized reactor for the SHS process. Mathematical justification of SHS process made it possible to avoid the formation of cracks in the ceramic bodies and crumble areas

  12. Method of forming a ceramic matrix composite and a ceramic matrix component

    Science.gov (United States)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  13. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  14. Ceramic piezoelectric materials

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

  15. Biodiesel production with immobilized lipase: A review.

    Science.gov (United States)

    Tan, Tianwei; Lu, Jike; Nie, Kaili; Deng, Li; Wang, Fang

    2010-01-01

    Fatty acid alkyl esters, also called biodiesel, are environmentally friendly and show great potential as an alternative liquid fuel. Biodiesel is produced by transesterification of oils or fats with chemical catalysts or lipase. Immobilized lipase as the biocatalyst draws high attention because that process is "greener". This article reviews the current status of biodiesel production with immobilized lipase, including various lipases, immobilization methods, various feedstocks, lipase inactivation caused by short chain alcohols and large scale industrialization. Adsorption is still the most widely employed method for lipase immobilization. There are two kinds of lipase used most frequently especially for large scale industrialization. One is Candida antartica lipase immobilized on acrylic resin, and the other is Candida sp. 99-125 lipase immobilized on inexpensive textile membranes. However, to further reduce the cost of biodiesel production, new immobilization techniques with higher activity and stability still need to be explored. Copyright 2010 Elsevier Inc. All rights reserved.

  16. Processing and characterizations of BNT-KNN ceramics for actuator applications

    Directory of Open Access Journals (Sweden)

    Mallam Chandrasekhar

    2016-06-01

    Full Text Available BNT-KNN powder (with composition 0.93Bi0.5Na0.5TiO3–0.07K0.5Na0.5NbO3 was synthesized as a single perovskite phase by conventional solid state reaction route and dense ceramics were obtained by sintering of powder compacts at 1100 °C for 4 h. Dielectric study confirmed relaxor behaviour, whereas the microstructure study showed sharp cornered cubic like grains with an average grain size ∼1.15 µm. The saturated polarization vs. electric field (P-E hysteresis loops confirmed the ferroelectric (FE nature while the butterfly shaped strain vs. electric field (S-E loops suggested the piezoelectric nature of the BNT-KNN ceramic samples. Maximum electric field induced strain of ∼0.62% suggested the usefulness of this system for actuator applications.

  17. Novel processing of bioglass ceramics from silicone resins containing micro- and nano-sized oxide particle fillers.

    Science.gov (United States)

    Fiocco, L; Bernardo, E; Colombo, P; Cacciotti, I; Bianco, A; Bellucci, D; Sola, A; Cannillo, V

    2014-08-01

    Highly porous scaffolds with composition similar to those of 45S5 and 58S bioglasses were successfully produced by an innovative processing method based on preceramic polymers containing micro- and nano-sized fillers. Silica from the decomposition of the silicone resins reacted with the oxides deriving from the fillers, yielding glass ceramic components after heating at 1000°C. Despite the limited mechanical strength, the obtained samples possessed suitable porous architecture and promising biocompatibility and bioactivity characteristics, as testified by preliminary in vitro tests. © 2013 Wiley Periodicals, Inc.

  18. Influence of Solution Properties and Process Parameters on the Formation and Morphology of YSZ and NiO Ceramic Nanofibers by Electrospinning

    Directory of Open Access Journals (Sweden)

    Gerard Cadafalch Gazquez

    2017-01-01

    Full Text Available The fabrication process of ceramic yttria-stabilized zirconia (YSZ and nickel oxide nanofibers by electrospinning is reported. The preparation of hollow YSZ nanofibers and aligned nanofiber arrays is also demonstrated. The influence of the process parameters of the electrospinning process, the physicochemical properties of the spinning solutions, and the thermal treatment procedure on spinnability and final microstructure of the ceramic fibers was determined. The fiber diameter can be varied from hundreds of nanometers to more than a micrometer by controlling the solution properties of the electrospinning process, while the grain size and surface roughness of the resulting fibers are mainly controlled via the final thermal annealing process. Although most observed phenomena are in qualitative agreement with previous studies on the electrospinning of polymeric nanofibers, one of the main differences is the high ionic strength of ceramic precursor solutions, which may hamper the spinnability. A strategy to control the effective ionic strength of precursor solutions is also presented.

  19. Processing, properties, and application of textured 0.72lead(magnesium niobate)-0.28lead titanate ceramics

    Science.gov (United States)

    Brosnan, Kristen H.

    electromechanical coupling (k 33) of 81 vol% textured PMN-28PT (k33 = 0.79) was a significant fraction of single crystal (k33 = 0.91) and was higher than a commercial PMN-PT ceramic (k33 ˜ 0.74). The nonlinearity of the dielectric and piezoelectric response were investigated in textured ceramics and single crystal PMN-28PT using the Rayleigh approach. The reversible piezoelectric coefficient was found to increase significantly and the hysteretic contribution to the piezoelectric coefficient decreased significantly with an increase in texture volume. This indicates that increasing the texture volume decreases the non-180° domain wall contribution to the piezoelectric response in PMN-28PT. Finally, 81 vol% textured ceramics were also integrated into a Navy SONAR transducer design. In-water characterization of the transducers showed higher source levels, higher in-water coupling, higher acoustic intensity, and more bandwidth for the 81 vol% textured PMN-28PT tonpilz single elements compared to the ceramic PMN-28PT tonpilz element. In addition, an 81 vol% textured PMN-28PT tonpilz element showed large scale linearity in sound pressure levels as a function of drive level under high drive conditions (up to 2.33 kV/cm). The maximum electromechanical coupling obtained by the 81 vol% textured PMN-28PT transducer under high drive conditions was keff = 0.69. However, the resonance frequency shifted significantly during high drive tests (Deltafs = -19% at 3.7 kV/cm), evidence of a "soft" characteristic of the 81 vol% textured PMN-28PT, possibly caused by Sr2+ from the template particles. The results suggest there are limitations on the preload compressive stress (and thus drive level) for these textured ceramics, but this could be addressed with compositional modifications. The dielectric, piezoelectric and electromechanical properties have been significantly improved in textured PMN-PT ceramics of this study. Furthermore, scale-up in processing for incorporation into devices of highly

  20. Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water

    Directory of Open Access Journals (Sweden)

    Lili Song

    2016-03-01

    Full Text Available This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO2 concentration on permeate fluxes, total organic carbon (TOC, and UV absorbance removal, were investigated. The interaction between the humic acids and TiO2 photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO2 particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

  1. Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water.

    Science.gov (United States)

    Song, Lili; Zhu, Bo; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

    2016-03-01

    This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO₂ concentration on permeate fluxes, total organic carbon (TOC), and UV absorbance removal, were investigated. The interaction between the humic acids and TiO₂ photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO₂ particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

  2. New ceramic materials

    International Nuclear Information System (INIS)

    Moreno, R.; Dominguez-Rodriguez, A.

    2010-01-01

    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  3. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  4. Electrolytic In-process Dressing (ELID) for high-efficiency, precision grinding of ceramic parts: An experiment study

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, B.P.

    1995-08-01

    This report describes Electrolytic In-process Dressing (ELID) as applied to the efficient, high-precision grinding of structural ceramics, and describes work performed jointly by Dr. B.P. Bandyopadhyay, University of North Dakota, and Dr. R. Ohmori, of the Institute of Physical and Chemical Research (RINEN), Tokyo, Japan, from June through August, 1994. Dr. Ohmori pioneered the novel ELID grinding technology which incorporates electrolytically enhanced, in-process dressing of metal bonded superabrasive wheels. The principle of ELID grinding technology is discussed in the report as will its application for rough grinding and precision grinding. Two types of silicon nitride based ceramics (Kyocerals Si{sub 3}N{sub 4}, and Eaton`s SRBSN) were ground under various conditions with ELID methods. Mirror surface finishes were obtained with {number_sign} 4000 mesh size wheel (average grain size = 4 {mu}m). Results of these investigations are presented in this report. These include the effects of wheel bond type, type of power supply, abrasive grit friability, and cooling fluid composition. The effects of various parameters are discussed in terms of the mechanisms of ELID grinding, and in particular, the manner of boundary layer formation on the wheels and abrasive grit protrusion.

  5. Efficient fabrication of high-capacity immobilized metal ion affinity chromatographic media: The role of the dextran-grafting process and its manipulation.

    Science.gov (United States)

    Zhao, Lan; Zhang, Jingfei; Huang, Yongdong; Li, Qiang; Zhang, Rongyue; Zhu, Kai; Suo, Jia; Su, Zhiguo; Zhang, Zhigang; Ma, Guanghui

    2016-03-01

    Novel high-capacity Ni(2+) immobilized metal ion affinity chromatographic media were prepared through the dextran-grafting process. Dextran was grafted to an allyl-activated agarose-based matrix followed by functionalization for the immobilized metal ion affinity chromatographic media. With elaborate regulation of the allylation degree, dextran was completely or partly grafted to agarose microspheres, namely, completely dextran-grafted agarose microspheres and partly dextran-grafted ones, respectively. Confocal laser scanning microscope results demonstrated that a good adjustment of dextran-grafting degree was achieved, and dextran was distributed uniformly in whole completely dextran-grafted microspheres, while just distributed around the outside of the partly dextran-grafted ones. Flow hydrodynamic properties were improved greatly after the dextran-grafting process, and the flow velocity increased by about 30% compared with that of a commercial chromatographic medium (Ni Sepharose FF). A significant improvement of protein binding performance was also achieved by the dextran-grafting process, and partly dextran-grafted Ni(2+) chelating medium had a maximum binding capacity for His-tagged lactate dehydrogenase about 2.5 times higher than that of Ni Sepharose FF. The results indicated that this novel chromatographic medium is promising for applications in high-efficiency and large-scale protein purification. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Water-Vapor Sorption Processes in Nanoporous MgO-Al2O3 Ceramics: the PAL Spectroscopy Study.

    Science.gov (United States)

    Klym, Halyna; Ingram, Adam; Shpotyuk, Oleh; Hadzaman, Ivan; Solntsev, Viacheslav

    2016-12-01

    The water-vapor sorption processes in nanoporous MgO-Al2O3 ceramics are studied with positron annihilation lifetime (PAL) spectroscopy employing positron trapping and positronium (Ps)-decaying modes. It is demonstrated that the longest-lived components in the four-term reconstructed PAL spectra with characteristic lifetimes near 2 and 60-70 ns can be, respectively, attributed to ortho-positronium (o-Ps) traps in nanopores with 0.3- and 1.5-1.8-nm radii. The first o-Ps decaying process includes "pick-off" annihilation in the "bubbles" of liquid water, while the second is based on o-Ps interaction with physisorbed water molecules at the walls of the pores. In addition, the water vapor modifies structural defects located at the grain boundaries in a vicinity of pores, this process being accompanied by void fragmentation during water adsorption and agglomeration during water desorption after drying.

  7. Water-Vapor Sorption Processes in Nanoporous MgO-Al2O3 Ceramics: the PAL Spectroscopy Study

    Science.gov (United States)

    Klym, Halyna; Ingram, Adam; Shpotyuk, Oleh; Hadzaman, Ivan; Solntsev, Viacheslav

    2016-03-01

    The water-vapor sorption processes in nanoporous MgO-Al2O3 ceramics are studied with positron annihilation lifetime (PAL) spectroscopy employing positron trapping and positronium (Ps)-decaying modes. It is demonstrated that the longest-lived components in the four-term reconstructed PAL spectra with characteristic lifetimes near 2 and 60-70 ns can be, respectively, attributed to ortho-positronium (o-Ps) traps in nanopores with 0.3- and 1.5-1.8-nm radii. The first o-Ps decaying process includes "pick-off" annihilation in the "bubbles" of liquid water, while the second is based on o-Ps interaction with physisorbed water molecules at the walls of the pores. In addition, the water vapor modifies structural defects located at the grain boundaries in a vicinity of pores, this process being accompanied by void fragmentation during water adsorption and agglomeration during water desorption after drying.

  8. Processing and characterization of lead-free ceramics on the base of sodium-potassium niobate

    Science.gov (United States)

    Politova, E. D.; Golubko, N. V.; Kaleva, G. M.; Mosunov, A. V.; Sadovskaya, N. V.; Stefanovich, S. Yu.; Kiselev, D. A.; Kislyuk, A. M.; Panda, P. K.

    Lead-free sodium-potassium niobate-based piezoelectric materials are most intensively studied in order to replace the widely used Pb-based ones. In this work, the effects of modification of compositions by donor and acceptor dopants in the A- and B-sites of perovskite lattice on structure, dielectric, ferroelectric, and piezoelectric properties of ceramics from Morphotropic Phase Boundary in the (1-x)(K0.5Na0.5)NbO3-xBaTiO3 system and in compositions with x=0.05 and 0.06 additionally doped by Ni3+ cations have been studied.

  9. Mechanisms of flow through compressible porous beds in sedimentation, centrifugation, deliquoring, and ceramic processing

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-01-25

    The major topics covered in the investigation include: centrifugation; cake filtration; sedimentation and thickening; capillary suction operations; ceramics, slip casting; optimization studies; and wastewater. The research program was aimed at the specific areas of solid/liquid separation including sedimentation, thickening, cake filtration, centrifugation, expression, washing, deep-bed filtration, screening, and membrane separation. Unification of the theoretical approaches to the various solid/liquid separation operations was the principle objective of the research. Exploring new aspects of basic separation mechanisms, verification of theory with experiment, development of laboratory procedures for obtaining data for design, optimizing operational methods, and transferring the results to industry were part of the program.

  10. Processing Science of Advanced Ceramics. Materials Research Society Symposium Proceedings. Volume 155

    Science.gov (United States)

    1990-09-01

    VAPOR DEPOSITION OF CERAMIC FILMS AND COATIINGyS R. F. Davis 213 BARRIERS TOTHEl NUCI.EATION OF METHYL GROUPS ON THE D)IAMOND) (II11) SURF ACE S. M... Seefeldt , 1987, ISBN 0-931837-49-9 Volume 85-Microstructural Development During the Hydration of Cement, L. Struble, P. Brown, 1987, ISBN 0-931837-50-2...includes the postulate that, depending on r m m lmm m mm 27 the relative magnitude between the electrostatic barrier VT to aggregation and the aver- age

  11. Processing and characterization of lead-free ceramics on the base of sodium–potassium niobate

    Directory of Open Access Journals (Sweden)

    E. D. Politova

    2018-02-01

    Full Text Available Lead-free sodium–potassium niobate-based piezoelectric materials are most intensively studied in order to replace the widely used Pb-based ones. In this work, the effects of modification of compositions by donor and acceptor dopants in the A- and B-sites of perovskite lattice on structure, dielectric, ferroelectric, and piezoelectric properties of ceramics from Morphotropic Phase Boundary in the (1−x(K0.5Na0.5NbO3–xBaTiO3 system and in compositions with x=0.05 and 0.06 additionally doped by Ni3+ cations have been studied.

  12. Degradation modeling of the ANL ceramic waste form

    International Nuclear Information System (INIS)

    Fanning, T. H.; Morss, L. R.

    2000-01-01

    A ceramic waste form composed of glass-bonded sodalite is being developed at Argonne National Laboratory (ANL) for immobilization and disposition of the molten salt waste stream from the electrometallurgical treatment process for metallic DOE spent nuclear fuel. As part of the spent fuel treatment program at ANL, a model is being developed to predict the long-term release of radionuclides under repository conditions. Dissolution tests using dilute, pH-buffered solutions have been conducted at 40, 70, and 90 C to determine the temperature and pH dependence of the dissolution rate. Parameter values measured in these tests have been incorporated into the model, and preliminary repository performance assessment modeling has been completed. Results indicate that the ceramic waste form should be acceptable in a repository environment

  13. Process intensification of catalytic liquid-liquid solid processes : Continuous biodiesel production using an immobilized lipase in a centrifugal contactor separator

    NARCIS (Netherlands)

    Ilmi, M.; Kloekhorst, A.; Winkelman, J. G. M.; Euverink, G. J. W.; Hidayat, C.; Heeres, H. J.

    Biodiesel or fatty acid methyl ester (FAME) synthesis from sunflower oil and methanol using an immobilized lipase, an example of a liquid-liquid solid reaction, was studied in batch and various continuous reactor set-ups including the use of a centrifugal contactor separator (CCCS). The latter is an

  14. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Science.gov (United States)

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  15. Comparison of structure, morphology, and leach characteristics of multi-phase ceramics produced via melt processing and hot isostatic pressing

    Science.gov (United States)

    Dandeneau, Christopher S.; Hong, Tao; Brinkman, Kyle S.; Vance, Eric R.; Amoroso, Jake W.

    2018-04-01

    Melt processing of multi-phase ceramic waste forms offers potential advantages over traditional solid-state synthesis methods given both the prevalence of melters currently in use and the ability to reduce the possibility of airborne radionuclide contamination. In this work, multi-phase ceramics with a targeted hollandite composition of Ba1.0Cs0.3Cr1.0Al0.3Fe1.0Ti5.7O16 were fabricated by melt processing at 1675 °C and hot isostatic pressing (HIP) at 1250 and 1300 °C. X-ray diffraction analysis (XRD) confirmed hollandite as the major phase in all specimens. Zirconolite/pyrochlore peaks and weaker perovskite reflections were observed after melt processing, while HIP samples displayed prominent perovskite peaks and low-intensity zirconolite reflections. Melt processing produced specimens with large (>50 μm) well-defined hollandite grains, while HIP yielded samples with a more fine-grained morphology. Elemental analysis showed "islands" rich in Cs and Ti across the surface of the 1300 °C HIP sample, suggesting partial melting and partitioning of Cs into multiple phases. Photoemission data revealed multiple Cs 3d spin-orbit pairs for the HIP samples, with the lower binding energy doublets likely corresponding to Cs located in more leachable phases. Among all specimens examined, the melt-processed sample exhibited the lowest fractional release rates for Rb and Cs. However, the retention of Sr and Mo was greater in the HIP specimens.

  16. Crystallization kinetics of magnetic glass-ceramics prepared by the processing of waste materials

    International Nuclear Information System (INIS)

    Francis, A.A.

    2006-01-01

    The objective of the present investigation was to study the feasibility of conversion of an intimate mixture of blast furnace slag and blast furnace flue dust generated by a single industrial company into magnetic glass-ceramic product. Blast furnace slag (BFS) and blast furnace flue dust (BFD) are generated at a rate of 300,000 and 30,000 tons/year, respectively, from iron and steel factory. The crystallization mechanisms of a composition containing BFS and BFD in a 50/50 proportion were investigated by differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The crystallization temperature was found to vary from 900 to 1100 deg. C and two phases appeared in the crystallized samples: pyroxene Ca(Mg, Fe, Al)(Si, Al) 2 O 6 and magnetite/maghemite. Heating rate and particle sizes effects on crystal growth of powdered samples were studied by DTA. The apparent activation energy of crystal growth using the particle size 180-315 μm was determined to be 355 and 329 kJ/mol for the first and second peak, respectively. The presence of sharp and broad crystallization peaks indicate simultaneous surface and internal crystallization mechanism. Good wear resistance and chemical durability particularly in alkaline environment, combine with good hardness and magnetic properties make this glass-ceramic material potentially useful for various industrial applications

  17. Insertion Process of Ceramic Nanoporous Microneedles by Means of a Novel Mechanical Applicator Design

    Directory of Open Access Journals (Sweden)

    Xavier H. M. Hartmann

    2015-11-01

    Full Text Available Arrays of microneedles (MNAs are integrated in an out-of-plane fashion with a base plate and can serve as patches for the release of drugs and vaccines. We used soft-lithography and micromolding to manufacture ceramic nanoporous (npMNAs. Failure modes of ceramic npMNAs are as yet poorly understood and the question remained: is our npMNA platform technology ready for microneedle (MN assembly into patches? We investigated npMNAs by microindentation, yielding average crack fracture forces above the required insertion force for a single MN to penetrate human skin. We further developed a thumb pressure-actuated applicator-assisted npMNA insertion method, which enables anchoring of MNs in the skin by an adhesive in one handling step. Using a set of simple artificial skin models, we found a puncture efficiency of this insertion method a factor three times higher than by applying thumb pressure on the npMNA base plate directly. In addition, this new method facilitated zero MN-breakage due to a well-defined force distribution exerted onto the MNs and the closely surrounding area prior to bringing the adhesive into contact with the skin. Owing to the fact that such parameter space exists, we can conclude that npMNAs by soft lithography are a platform technology for MN assembly into a patch.

  18. RHENIUM SOLUBILITY IN BOROSILICATE NUCLEAR WASTE GLASS IMPLICATIONS FOR THE PROCESSING AND IMMOBILIZATION OF TECHNETIUM-99 (AND SUPPORTING INFORMATION WITH GRAPHICAL ABSTRACT)

    Energy Technology Data Exchange (ETDEWEB)

    AA KRUGER; A GOEL; CP RODRIGUEZ; JS MCCLOY; MJ SCHWEIGER; WW LUKENS; JR, BJ RILEY; D KIM; M LIEZERS; P HRMA

    2012-08-13

    The immobilization of 99Tc in a suitable host matrix has proved a challenging task for researchers in the nuclear waste community around the world. At the Hanford site in Washington State in the U.S., the total amount of 99Tc in low-activity waste (LAW) is {approx} 1,300 kg and the current strategy is to immobilize the 99Tc in borosilicate glass with vitrification. In this context, the present article reports on the solubility and retention of rhenium, a nonradioactive surrogate for 99Tc, in a LAW sodium borosilicate glass. Due to the radioactive nature of technetium, rhenium was chosen as a simulant because of previously established similarities in ionic radii and other chemical aspects. The glasses containing target Re concentrations varying from 0 to10,000 ppm by mass were synthesized in vacuum-sealed quartz ampoules to minimize the loss of Re by volatilization during melting at 1000 DC. The rhenium was found to be present predominantly as Re7 + in all the glasses as observed by X-ray absorption near-edge structure (XANES). The solubility of Re in borosilicate glasses was determined to be {approx}3,000 ppm (by mass) using inductively coupled plasma-optical emission spectroscopy (ICP-OES). At higher rhenium concentrations, some additional material was retained in the glasses in the form of alkali perrhenate crystalline inclusions detected by X-ray diffraction (XRD) and laser ablation-ICP mass spectrometry (LA-ICP-MS). Assuming justifiably substantial similarities between Re7 + and Tc 7+ behavior in this glass system, these results implied that the processing and immobilization of 99Tc from radioactive wastes should not be limited by the solubility of 99Tc in borosilicate LAW glasses.

  19. Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

    International Nuclear Information System (INIS)

    Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

    2014-01-01

    Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology

  20. Processing, Mechanical and Optical Properties of Additive-Free ZrC Ceramics Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Clara Musa

    2016-06-01

    Full Text Available In the present study, nearly fully dense monolithic ZrC samples are produced and broadly characterized from microstructural, mechanical and optical points of view. Specifically, 98% dense products are obtained by Spark Plasma Sintering (SPS after 20 min dwell time at 1850 °C starting from powders preliminarily prepared by Self-propagating High-temperature Synthesis (SHS followed by 20 min ball milling. A prolonged mechanical treatment up to 2 h of SHS powders does not lead to appreciable benefits. Vickers hardness of the resulting samples (17.5 ± 0.4 GPa is reasonably good for monolithic ceramics, but the mechanical strength (about 250 MPa up to 1000 °C could be further improved by suitable optimization of the starting powder characteristics. The very smoothly polished ZrC specimen subjected to optical measurements displays high absorption in the visible-near infrared region and low thermal emittance at longer wavelengths. Moreover, the sample exhibits goodspectral selectivity (2.1–2.4 in the 1000–1400 K temperature range. These preliminary results suggest that ZrC ceramics produced through the two-step SHS/SPS processing route can be considered as attractive reference materials for the development of innovative solar energy absorbers.

  1. Polysiloxanes derived from the controlled hydrolysis of tetraethoxysilane as precursors to silica for use in ceramic processing

    Science.gov (United States)

    Philipp, Warren H.

    1990-01-01

    Synthesis, properties, and potential applications in ceramic processing for two polysiloxane silica precursors derived from the controlled hydrolysis of tetraethoxysilane (TEOS) are presented. The higher molecular weight TEOS-A is a thick adhesive liquid of viscosity 8000 to 12,000 c.p. having a SiO2 char yield of about 55 percent. The lower molecular weight TEOS-B is a more fluid liquid of viscosity 150 to 200 c.p. having a SiO2 char yield of about 52 percent. The acid catalyzed hydrolysis of TEOS to hydrated silica gel goes through a series of polysiloxane intermediates. The rate of this transition increases with the quantity of water added to the TEOS; thus, for ease of polymer isolation, the amount of water added must be carefully determined so as to produce the desired polymer in a reasonable time. The water to TEOS mole ratio falls in the narrow range of 1.05 for TEOS-A and 0.99 for TEOS-B. Further polymerization or gelation is prevented by storing at -5 C in a freezer. Both polysiloxanes thermoset to a glassy solid at 115 C. The liquid polymers are organic in nature in that they are miscible with toluene and ethanol, slightly souble in heptane, but immiscible with water. For both polymers, results on viscosity versus time are given at several temperatures and water additions. Based on these results, some examples of practical utilization of the precursors for ceramic fabrication are given.

  2. Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

    Science.gov (United States)

    Terauds, Kalvis

    Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

  3. Effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process

    Directory of Open Access Journals (Sweden)

    Wu S.

    2010-01-01

    Full Text Available To study the effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process, six sets of K2O-MgO-SiO2-F glasses were prepared by using B2O3 and P2O5 as sintering aid, respectively. Green bodies of the glass powder were formed by gel casting and sintered at 800, 850, 900, 950, 1000oC for 6 hours, resectively. The sintering and crystallization behavior were studied by thermal shrinkage , X-ray diffraction and SEM. The results showed that the shrinkage rate of the glass with 2wt% B2O3 and P2O5 was highest, while the rate of the glass with 5wt% P2O5 was lowest. An additional crystal other than fluorosilicic mica was precipitated in the glass ceramics generated by sintering of glass powder. The present results confirmed that the glass powder of pure K2O-MgO-SiO2-Fsystem had poor sinterability, while glass powder with minor addition of P2O5 and/or B2O3 showed good sinterability. This result was also verified by SEM.

  4. Technical evaluation of the direct denitration process to obtain ceramic-grade UO2 powders using microwaves

    International Nuclear Information System (INIS)

    Lorenzo, Viviana J.; Marchi, Daniel E.; Menghini, Jorge E.

    1999-01-01

    The direct denitration process to obtain ceramic-grade UO 2 powders using microwaves has been studied and developed at laboratory scale. Conditions were given to obtain powders apt for fuel pellets fabrication within the required specifications, where mechanical treatments before pressing are not necessary. This work describes the equipment used in the process, evaluates the necessary supply and waste generation and describes the characteristics of the product obtained, as well as the conditions for its fabrication. Results show that this method allows to reduce the volume of liquid wastes generated due to their partial re-utilization, simplifying their final disposal treatment, which, in addition to their operational advantages, make this method attractive from the economical point of view. (author)

  5. Microstructural characterization of nuclear-waste ceramics

    International Nuclear Information System (INIS)

    Ryerson, F.J.; Clarke, D.R.

    1982-01-01

    Characterization of nuclear waste ceramics requires techniques possessing high spatial and x-ray resolution. XRD, SEM, electron microprobe, TEM and analytical EM techniques are applied to ceramic formulations designed to immobilize both commercial and defense-related reactor wastes. These materials are used to address the strengths and limitations of the techniques above. An iterative approach combining all these techniques is suggested. 16 figures, 2 tables

  6. Phase composition of yttrium-doped zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

    2017-06-01

    Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

  7. Ceramic Transactions. Volume 21. Proceedings of the Symposium on Microwave Theory and Application in Materials Processing Annual Meeting of the American Ceramic Society (23rd) Held in Cincinnati, Ohio on April 29-May 3 1991

    Science.gov (United States)

    1992-04-27

    organic vehicles , and porosity present in the green ceramic body. In this case we must be aware that electic fields are also "inhomogeneous (Meek, 1987...from the earth and use them as heat sources for thermolectric devices in space vehicles . ACKNOWLEDGMENTS The information contained in this article...Microwaves SI / MICROWAVE ( HIBRID ) HEATING OF ALUMINA AT 2.45 GHZ- 12. EFFECT OF PROCESSING VARIABLES. HEATING RATES AND PARTICLE SIZE Arindam D6

  8. Advanced Ceramics

    International Nuclear Information System (INIS)

    1989-01-01

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

  9. Novel Processing of Unique Ceramic-Based Nuclear Materials and Fuels

    International Nuclear Information System (INIS)

    Zhang, Hui; Singh, Raman P.

    2008-01-01

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These include refractory alloys base on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as those based on silicon carbide (SiCf-SiC); carbon-carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor components is necessary for improved efficiency. Improving thermal conductivity of the materials used in nuclear fuels and other temperature critical components can lower the center-line fuel temperature and thereby enhance durability and reduce the risk of premature failure.

  10. PROCESSING AND CHARACTERIZATION OF TUBULAR CERAMIC SUPPORT FOR MICROFILTRATION MEMBRANE PREPARED FROM PYROPHYLLITE CLAY

    Directory of Open Access Journals (Sweden)

    Abedallah Talidi

    2011-09-01

    Full Text Available Tubular macroporous support for ceramic microfiltration membranes were prepared by extrusion followed by sintering of the low cost pyrophyllite clay. Clay powders mixed with some organic additives can be extruded to form a porous tubular support. The average pore size of the membrane is observed to increase from 5 µm to 10.8 µm when sintering temperature increase from 900 °C to 1200 °C. However, with the increase in temperature from 900 °C to 1200 °C, the support porosity is reduced from 47% to 30% and flexural strength is increased from 4 MPa to 17 MPa. The fabricated macro-porous supports are expected to have potential applications in the pre-treatment and also can be used like support for membranes of ultra-filtration.

  11. Novel Processing of Unique Ceramic-Based Nuclear Materials and Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hui Zhang; Raman P. Singh

    2008-11-30

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These include refractory alloys base on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as those based on silicon carbide (SiCf-SiC); carbon-carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor componets is necessary for improved efficiency. Improving thermal conductivity of the materials used in nuclear fuels and other temperature critical components can lower the center-line fuel temperature and thereby enhance durability and reduce the risk of premature failure.

  12. Single Phase Melt Processed Powellite (Ba,Ca) MoO{sub 4} For The Immobilization Of Mo-Rich Nuclear Waste

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle [Savannah River Site (SRS), Aiken, SC (United States); Marra, James [Savannah River Site (SRS), Aiken, SC (United States); Fox, Kevin [Savannah River Site (SRS), Aiken, SC (United States); Reppert, Jason [Savannah River Site (SRS), Aiken, SC (United States); Crum, Jarrod [Paci fic Northwest National Laboratory , Richland, WA (United States); Tang, Ming [Los Alamos National Laboratory , Los Alamos, NM (United States)

    2012-09-17

    Crystalline and glass composite materials are currently being investigated for the immobilization of combined High Level Waste (HLW) streams resulting from potential commercial fuel reprocessing scenarios. Several of these potential waste streams contain elevated levels of transition metal elements such as molybdenum (Mo). Molybdenum has limited solubility in typical silicate glasses used for nuclear waste immobilization. Under certain chemical and controlled cooling conditions, a powellite (Ba,Ca)MoO{sub 4} crystalline structure can be formed by reaction with alkaline earth elements. In this study, single phase BaMoO{sub 4} and CaMoO{sub 4} were formed from carbonate and oxide precursors demonstrating the viability of Mo incorporation into glass, crystalline or glass composite materials by a melt and crystallization process. X-ray diffraction, photoluminescence, and Raman spectroscopy indicated a long range ordered crystalline structure. In-situ electron irradiation studies indicated that both CaMoO{sub 4} and BaMoO{sub 4} powellite phases exhibit radiation stability up to 1000 years at anticipated doses with a crystalline to amorphous transition observed after 1 X 10{sup 13} Gy. Aqueous durability determined from product consistency tests (PCT) showed low normalized release rates for Ba, Ca, and Mo (<0.05 g/m{sup 2}).

  13. Fissile material disposition program final immobilization form assessment and recommendation

    International Nuclear Information System (INIS)

    Cochran, S.G.; Dunlop, W.H.; Edmunds, T.A.; MacLean, L.M.; Gould, T.H.

    1997-01-01

    Lawrence Livermore National Laboratory (LLNL), in its role as the lead laboratory for the development of plutonium immobilization technologies for the Department of Energy's Office of Fissile Materials Disposition (MD), has been requested by MD to recommend an immobilization technology for the disposition of surplus weapons- usable plutonium. The recommendation and supporting documentation was requested to be provided by September 1, 1997. This report addresses the choice between glass and ceramic technologies for immobilizing plutonium using the can-in-canister approach. Its purpose is to provide a comparative evaluation of the two candidate technologies and to recommend a form based on technical considerations

  14. Final technical report to Department of Energy, Basic Energy Sciences. ''Oxide ceramic alloys and microlaminates'' (1996-1999) and ''Low temperature processing and kinetics of ceramics and ceramic matrix composites with large interfacial areas'' (1999-2000)

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei

    2001-03-26

    We have discovered a novel two-step sintering method that opened up a low temperature processing window within which fully dense nanocrystalline yttrium oxide was obtained with no concurrent grain growth during final-stage sintering. We have developed a new method of processing laminate ceramics using deformation processing in the green state. We have lastly developed a colloidal processing technique to encapsulate biomolecules at ambient, neutral-pH, aqueous conditions.

  15. Cyclic mechanical fatigue in ceramic-ceramic composites: an update

    International Nuclear Information System (INIS)

    Lewis, D. III

    1983-01-01

    Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

  16. A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

    International Nuclear Information System (INIS)

    Kelly, S.E.

    2011-01-01

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  17. A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    Energy Technology Data Exchange (ETDEWEB)

    KELLY SE

    2011-04-07

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  18. Processing highly porous calcium phosphate ceramics for use in bioreactor cores for culturing human liver cells in-vitro

    Science.gov (United States)

    Finoli, Anthony

    Chronic liver disease is the 11th highest cause of death in the United States claiming over 30,000 lives in 2009. The current treatment for chronic liver failure is liver transplantation but the availability of tissue is far less than the number of patients in need. To develop human liver tissue in the lab a 3D culturing environment must be created to support the growth of a complex tissue. Hydroxyapatite (HAp) has been chosen as a scaffold material because of its biocompatibility in the body and the ability to create a bioresorbable scaffold. By using a ceramic material, it is possible to create a three dimensional, protective environment in which tissue can grow. The first part of this study is to examine the behavior of adult human liver cells grown on composites of HAp and different biocompatible hydrogels. Porous HAp has been created using an emulsion foaming technique and cells are injected into the structure after being suspended in a hydrogel and are kept in culture for up to 28 days. Functional assays, gene expression and fluorescent microscopy will be used to examine these cultures. The second part of this study will be to develop a processing technique to create a resorbable scaffold that incorporates a vascular system template. Previous experiments have shown the high temperature decomposition of HAp into resorbable calcium phosphates will be used to create a multiphase material. By controlling the amount of transformation product formed, it is proposed that the resorption of the scaffold can be tailored. To introduce a pore network to guide the growth of a vascular system, a positive-negative casting technique has also been developed. A positive polymer copy can be made of a natural vascular system and ceramic is foamed around the copy. During sintering, the polymer is pyrolyzed leaving a multiscale pore network in the ceramic. By combining these techniques, it is proposed that a calcium phosphate bioreactor core can be processed that is suitable for

  19. Preparation of a ceramic superconductor from ultrafine particles by freeze-dry process in Ba-Y-Cu-O system

    International Nuclear Information System (INIS)

    Chen Zuyao; Qian Yitai; Wan Yanjian; Rong Jingfang; Zhang Han; Pan Guoqiang; Zhao Yong; Zhang Qirui

    1989-01-01

    Freeze-dry technique is first reported for preparing ceramic ultrafines. The single-phase complex oxide Ba 2 YCu 3 O/sub 9-δ/, a poly-crystallized compound, and ceramic superconductor have been synthesized successfully. The experimental results show that not only is the ceramic superconductor obtained uniform with fine particles and excellent superconductivity, but the conditions for solid reactions are relatively limited

  20. Immobilization of acid digestion residue

    International Nuclear Information System (INIS)

    Greenhalgh, W.O.; Allen, C.R.

    1983-01-01

    Acid digestion treatment of nuclear waste is similar to incineration processes and results in the bulk of the waste being reduced in volume and weight to some residual solids termed residue. The residue is composed of various dispersible solid materials and typically contains the resultant radioactivity from the waste. This report describes the immobilization of the residue in portland cement, borosilicate glass, and some other waste forms. Diagrams showing the cement and glass virtification parameters are included in the report as well as process steps and candidate waste product forms. Cement immobilization is simplest and probably least expensive; glass vitrification exhibits the best overall volume reduction ratio

  1. The fabrication process of ceramic grade UO2 powder via fluorid system AUC and the treatment on AUC precipitation filtrate

    International Nuclear Information System (INIS)

    Liu Jinhong; Xu Kui; Li Zhiwan; Yi Wei; Tang Yueming; Li Guangrong; Lei Maolin; Cui Chuanjiang

    2006-10-01

    It is described about the technology of fabricating AUC powder by Circum-fluence Precipitation Reactor with Gas (CPRG) from UF 6 hydrolyzed liquid, manufacturing nuclear pure ceramic grade UO 2 powder via fluorid system AUC process with fluidized bed method, recovering U(VI) with ion exchange resin, depositing fluorin in an outflow of effusion wastewater from the ion exchange using calces. The primary control parameters on the fabricating AUC powder is study, it is discussed to character difference of AUC powder between fluorid system and nitrate. Result show that the composing the manufacture AUC powder is invariable by CORG, and that the AUC quality is consistent, and that by decomposition and reduction of AUC and stabilization of UO 2 powder with fluidized bed, through optimum technological parameters, the excellent UO 2 powder is obtained on the quality. (authors)

  2. The use of an electric field as a processing parameter in the combustion synthesis of ceramics and composites

    International Nuclear Information System (INIS)

    Munir, Z.A.

    1996-01-01

    The imposition of an electric field is shown to activate self-propagating combustion reactions and thus makes possible the synthesis of a variety of ceramic and composite phases. Experimental observations and modeling studies indicated that activation is accomplished by the localized effect of the current. The relationship between wave propagation and the direction of the applied field was investigated. The synthesis of composites by field-activated combustion synthesis (FACS) was demonstrated. It was shown that the imposition of a field during the combustion synthesis of MoSi 2 results in a decrease /in the product particle size. The results suggest that the field can be used as a processing parameter in self-propagating combustion synthesis

  3. Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

    International Nuclear Information System (INIS)

    Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

    1986-07-01

    During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system

  4. Fragmentation process of vitrified ceramic waste (VCW) aiming its incorporation in silico-aluminous refractory concrete for production of refractory bricks

    International Nuclear Information System (INIS)

    Gomes, L.B.; Brandalise, R.N.; Santos, V. dos; Bergmann, C.P.

    2012-01-01

    Ceramic industry generates large amounts of waste, usually disposed in landfills. Reuse could minimize their generation and provides sustainable solutions. However, the energy cost of grinding these waste becomes a hindrance to their reuse. This work aims to obtain particle sizes of vitrified ceramic waste (VCW) using a fast, efficient and low cost fragmentation process as well as its use in refractory concrete. The results shows a wide range of particle size of VCW, which can be used as a promising source of raw material for production of refractory concrete. (author)

  5. Fabrication of low temperature cofired ceramic (LTCC) chip couplers for high frequencies : I. Effect of binder burnout process on the formation of electrode line

    Energy Technology Data Exchange (ETDEWEB)

    Cho, N.T.; Shim, K.B.; Lee, S.W. [Hanyang University, Seoul (Korea); Koo, K.D. [K-Cera Inc., Yongin (Korea)

    1999-06-01

    In the fabrication of ceramic chip couplers for high frequency applications such as the mobile communication equipment, the formation of electrode lines and Ag diffusion were investigated with heat treatment conditions for removing organic binders. The deformation and densification of the electrode line greatly depended on the binder burnout process due to the overlapped temperature zone near 400{sup o} C of the binder dissociation and the solid phase sintering of the silver electrode. Ag ions were diffused into the glass ceramic substrate. The Ag diffusion was led by the glassy phase containing Pb ions rather than by the crystalline phase containing Ca ions. The fact suggests that the Ag diffusion could be controlled by managing the composition of the glass ceramic substrate. 9 refs., 10 figs., 1 tab.

  6. Improvement of the process for immobilization of silver nanoparticles onto cotton and peco fabrics to prepare antibacterial fabrics

    International Nuclear Information System (INIS)

    Truong Thi Hanh; Nguyen Thi Thu; Dang Van Phu; Le Anh Quoc; Nguyen Quoc Hien

    2015-01-01

    Silver nanoparticles (AgNPs) with diameter about 11.6 ± 0.7 nm in chitosan solution were synthesized by γ-irradiation at the dose of 17.6 kGy, and then immobilized onto fabrics. The Ag-NPs contents onto cotton and peco fabrics were about 1700 and 140 mg/kg for the initial AgNPs concentrations of 1000 and 100 ppm, respectively. The AgNPs colloidal solution was characterized by UV-Vis spectroscopy and TEM image. The AgNPs size has been estimated by using Debye-Scherrer formula from X ray diffraction pattern. The presence of AgNPs on fabrics was confirmed from scanning electron microscopy (SEM) images. The antibacterial activity of AgNPs cotton and peco fabrics after 60 washings against Staphylococcus aureus and Klebsiella pneumonia was found to be > 99.40%. Effects of AgNPs on multidrug-resistant pathogens from the clinical specimens were also tested. In addition, the AgNPs fabrics were innoxious to the skin (k=0) by skin-irritation testing to animal (rabbit). (author)

  7. Cohesive zone model for intergranular slow crack growth in ceramics: influence of the process and the microstructure

    International Nuclear Information System (INIS)

    Romero de la Osa, M; Olagnon, C; Chevalier, J; Estevez, R; Tallaron, C

    2011-01-01

    Ceramic polycrystals are prone to slow crack growth (SCG) which is stress and environmentally assisted, similarly to observations reported for silica glasses. The kinetics of fracture are known to be dependent on the load level, the temperature and the relative humidity. In addition, evidence is available on the influence of the microstructure on the SCG rate with an increase in the crack velocity with decreasing the grain size. Crack propagation takes place beyond a load threshold, which is grain size dependent. We present a cohesive zone model for the intergranular failure process. The methodology accounts for an intrinsic opening that governs the length of the cohesive zone and allows the investigation of grain size effects. A rate and temperature-dependent cohesive model is proposed (Romero de la Osa M, Estevez R et al 2009 J. Mech. Adv. Mater. Struct. 16 623–31) to mimic the reaction–rupture mechanism. The formulation is inspired by Michalske and Freiman's picture (Michalske and Freiman 1983 J. Am. Ceram. Soc. 66 284–8) together with a recent study by Zhu et al (2005 J. Mech. Phys. Solids 53 1597–623) of the reaction–rupture mechanism. The present investigation extends a previous work (Romero de la Osa et al 2009 Int. J. Fracture 158 157–67) in which the problem is formulated. Here, we explore the influence of the microstructure in terms of grain size, their elastic properties and residual thermal stresses originating from the cooling from the sintering temperature down to ambient conditions. Their influence on SCG for static loadings is reported and the predictions compared with experimental trends. We show that the initial stress state is responsible for the grain size dependence reported experimentally for SCG. Furthermore, the account for the initial stresses enables the prediction of a load threshold below which no crack growth is observed: a crack arrest takes place when the crack path meets a region in compression

  8. Accuracy of optical scanning methods of the Cerec®3D system in the process of making ceramic inlays

    Directory of Open Access Journals (Sweden)

    Trifković Branka

    2010-01-01

    Full Text Available Background/Aim. One of the results of many years of Cerec® 3D CAD/CAM system technological development is implementation of one intraoral and two extraoral optical scanning methods which, depending on the current indications, are applied in making fixed restorations. The aim of this study was to determine the degree of precision of optical scanning methods by the use of the Cerec®3D CAD/CAM system in the process of making ceramic inlays. Methods. The study was conducted in three experimental groups of inlays prepared using the procedure of three methods of scanning Cerec ®3D system. Ceramic inlays made by conventional methodology were the control group. The accuracy of optical scanning methods of the Cerec®3D system computer aided designcomputer aided manufacturing (CAD/CAM was indirectly examined by measuring a marginal gap size between inlays and demarcation preparation by scanning electron microscope (SEM. Results. The results of the study showed a difference in the accuracy of the existing methods of scanning dental CAD/CAM systems. The highest level of accuracy was achieved by the extraoral optical superficial scanning technique. The value of marginal gap size inlays made with the technique of extraoral optical superficial scanning was 32.97 ± 13.17 μ. Techniques of intraoral optical superficial and extraoral point laser scanning showed a lower level of accuracy (40.29 ± 21.46 μ for inlays of intraoral optical superficial scanning and 99.67 ± 37.25 μ for inlays of extraoral point laser scanning. Conclusion. Optical scanning methods in dental CAM/CAM technologies are precise methods of digitizing the spatial models; application of extraoral optical scanning methods provides the hightest precision.

  9. Immobilization of microbial cells: A promising tool for treatment of ...

    African Journals Online (AJOL)

    Suzana

    2013-07-10

    Jul 10, 2013 ... (zeolite, clay, anthracite, porous glass, activated char- coal, and ceramics) and organic polymers. Inorganic carriers were selected to immobilize microorganisms because they can resist microbial degradation and are thermostable (Cassidy et al., 1996; Verma et al., 2006). The organic polymeric carriers are ...

  10. Producing ceramic laminate composites by EPD

    International Nuclear Information System (INIS)

    Nicholson, P.S.; Sarkar, P.; Datta, S.

    1996-01-01

    The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

  11. Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

    International Nuclear Information System (INIS)

    Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

    1982-09-01

    This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

  12. Mercury stabilization in chemically bonded phosphate ceramics

    International Nuclear Information System (INIS)

    Wagh, A. S.; Singh, D.; Jeong, S. Y.

    2000-01-01

    Mercury stabilization and solidification is a significant challenge for conventional stabilization technologies. This is because of the stringent regulatory limits on leaching of its stabilized products. In a conventional cement stabilization process, Hg is converted at high pH to its hydroxide, which is not a very insoluble compound; hence the preferred route for Hg sulfidation to convert it into insoluble cinnabar (HgS). Unfortunately, efficient formation of this compound is pH-dependent. At a high pH, one obtains a more soluble Hg sulfate, in a very low pH range, insufficient immobilization occurs because of the escape of hydrogen sulfide, while efficient formation of HgS occurs only in a moderately acidic region. Thus, the pH range of 4 to 8 is where stabilization with Chemically Bonded Phosphate Ceramics (CBPC) is carried out. This paper discusses the authors experience on bench-scale stabilization of various US Department of Energy (DOE) waste streams containing Hg in the CBPC process. This process was developed to treat DOE's mixed waste streams. It is a room-temperature-setting process based on an acid-base reaction between magnesium oxide and monopotassium phosphate solution that forms a dense ceramic within hours. For Hg stabilization, addition of a small amount ( 2 S or K 2 S is sufficient in the binder composition. Here the Toxicity Characteristic Leaching Procedure (TCLP) results on CBPC waste forms of surrogate waste streams representing secondary Hg containing wastes such as combustion residues and Delphi DETOXtrademark residues are presented. The results show that although the current limit on leaching of Hg is 0.2 mg/L, the results from the CBPC waste forms are at least one order lower than this stringent limit. Encouraged by these results on surrogate wastes, they treated actual low-level Hg-containing mixed waste from their facility at Idaho. TCLP results on this waste are presented here. The efficient stabilization in all these cases is

  13. Processing of pure titanium containing titanium-based reinforcing ceramics additives using spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Mondiu Olayinka DUROWOJU

    2017-06-01

    Full Text Available The densification behaviour, microstructural changes and hardness characteristics during spark plasma sintering of CP-Ti reinforced with TiC, TiN, TiCN and TiB2 were investigated. Commercially pure Ti powders were dry mixed with varied amounts (2.5 and 5 wt. % of the ceramic additives using a T2F Turbula mixer for 5 h and at a speed of 49 rpm. The blended composite powders were then sintered using spark plasma sintering system (model HHPD-25 from FCT Germany at a heating rate of 100oC min-1, dwell time of 5 min and sintering temperature of 950ºC. The sintering of CP-Ti was used as a base study to select the proper spark plasma sintering temperature for full density. Densification was monitored through analysis of the recorded punch displacement and the measured density of the sintered samples using Archimedes method. High densities ranging from 97.8% for 5% TiB2 addition to 99.6% for 5% TiCN addition were achieved at a relatively low temperature of 950°C. Microstructural analyses show a uniform distribution of the additives and finer structure showing their inhibitive effect on grain growth. An improved hardness was observed in all the cases with highest values obtained with TiCN as a result of the combined effect of TiC and TiN. A change in the fracture mode from trans granular to intergranular was also observed.

  14. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

    Science.gov (United States)

    Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

    1986-01-01

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  15. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  16. Dense high temperature ceramic oxide superconductors

    Science.gov (United States)

    Landingham, Richard L.

    1993-01-01

    Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

  17. Sensitive Ceramics

    DEFF Research Database (Denmark)

    2014-01-01

    Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

  18. Ceramic injection molding

    International Nuclear Information System (INIS)

    Agueda, Horacio; Russo, Diego

    1988-01-01

    Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

  19. Plutonium immobilization project development and testing quality assurance program description - February 1999

    International Nuclear Information System (INIS)

    MacLean, L. M.; Ziemba, J.

    1999-01-01

    Lawrence Livermore National Laboratory Immobilization Development and Testing organization (LLNL ID and T) is a Participant in the Plutonium Immobilization Project (PIP). The LLNL D and T has lead responsibilities for form characterization and qualification, ceramic form development, process/equipment development with plutonium, and process systems testing and validation for both conversion and immobilization. This work must be performed in accordance with the graded approach of a Quality Assurance (QA) Program. A QA Program has been developed at LLNL to meet the requirements of the DOE/MD Quality Assurance Requirements. The LLNL QA Program consists of a Quality Assurance Program Description (QAPD) and Quality Implementing Procedures. These documents interface and are a subset of the overall PIP QA Program Documents. The PIP QA Program is described in the PIP ID and T QA Plan, PIP QAPD, and QA Procedures. Other Participant Organizations also must document and describe their PIP compliant QA Programs in a QAPD and implementing procedures. The purpose of this LLNL QAPD is to describe the organization, management processes, QA Controls for Grading, functional responsibilities, levels of authority, and interfaces for those managing, performing, and assessing the adequacy of work

  20. Integrated development and testing plan for the plutonium immobilization project

    International Nuclear Information System (INIS)

    Kan, T.

    1998-01-01

    This integrated plan for the DOE Office of Fissile Materials Disposition (MD) describes the technology development and major project activities necessary to support the deployment of the immobilization approach for disposition of surplus weapons-usable plutonium. The plan describes details of the development and testing (D and T) tasks needed to provide technical data for design and operation of a plutonium immobilization plant based on the ceramic can-in-canister technology (''Immobilization Fissile Material Disposition Program Final Immobilization Form Assessment and Recommendation'', UCRL-ID-128705, October 3, 1997). The plan also presents tasks for characterization and performance testing of the immobilization form to support a repository licensing application and to develop the basis for repository acceptance of the plutonium form. Essential elements of the plant project (design, construction, facility activation, etc.) are described, but not developed in detail, to indicate how the D and T results tie into the overall plant project. Given the importance of repository acceptance, specific activities to be conducted by the Office of Civilian Radioactive Waste Management (RW) to incorporate the plutonium form in the repository licensing application are provided in this document, together with a summary of how immobilization D and T activities provide input to the license activity. The ultimate goal of the Immobilization Project is to develop, construct, and operate facilities that will immobilize from about 18 to 50 tonnes (MT) of U.S. surplus weapons usable plutonium materials in a manner that meets the ''spent fuel'' standard (Fissile Materials Storage and Disposition Programmatic Environmental Impact Statement Record of Decision, ''Storage and Disposition Final PEIS'', issued January 14, 1997, 62 Federal Register 3014) and is acceptable for disposal in a geologic repository. In the can-in-canister technology, this is accomplished by encapsulating the

  1. Luminescence and scintillation enhancement of Y{sub 2}O{sub 3}:Tm transparent ceramic through post-fabrication thermal processing

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, M.G.; Marchewka, M.R. [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); Roberts, S.A.; Schmitt, J.M. [COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); McMillen, C. [Department of Chemistry, Clemson University, Clemson, SC 29634 (United States); Kucera, C.J. [COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); DeVol, T.A. [Environmental Engineering and Earth Sciences Department, Clemson University, Clemson, SC 29625 (United States); Ballato, J. [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States); Jacobsohn, L.G., E-mail: luiz@clemson.edu [Department of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); COMSET – Center for Optical Materials Science and Engineering Technologies, Clemson University, Anderson, SC 29625 (United States)

    2015-09-15

    The effects of post-fabrication thermal processing in O{sub 2} flux on the luminescence and scintillation of a Y{sub 2}O{sub 3}:Tm transparent ceramic were investigated. The results showed that the strategy of post-fabrication processing can be beneficial to the performance of the ceramics, depending on the cumulative processing time. After the first hour of processing, about 40% enhancement in the luminescence output together with about 20% enhancement in the scintillation light yield were obtained. The enhancements were tentatively assigned to the incorporation of oxygen into vacancy sites. Longer cumulative processing times lead to the incorporation of oxygen as interstitials that is detrimental to scintillation light yield but not to luminescence output. This work also revealed that thermoluminescence measurements are a useful tool to predict scintillation light yield of Y{sub 2}O{sub 3}:Tm. - Highlights: • Scintillation and PL enhancement of transparent ceramics through thermal processing. • First thermoluminescence measurements of Y{sub 2}O{sub 3}:Tm above room temperature. • Observation of correlation between TL and scintillation light yield results.

  2. Photocatalytic Removal of Azo Dye and Anthraquinone DyeUsing TiO2 Immobilised on Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    P. N. Palanisamy

    2011-01-01

    Full Text Available The photocatalytic activity of TiO2 immobilized on different supports; cement and ceramic tile, was studied to decolorize two commercial dyes. The catalyst was immobilised by two different techniques, namely, slurry method on ceramic tile and powder scattering on cement. The degradation of the dyes was carried out using UV and solar irradiation. The comparative efficiency of the catalyst immobilised on two different supports was determined. The photodegradation process was monitored by UV-Vis spectrophotometer. The catalyst immobilised on ceramic tile was found to be better than the catalyst immobilised on cement. Experimental results showed that both illumination and the catalyst were necessary for the degradation of the dyes and UV irradiation is more efficient compared to solar irradiation.

  3. Dielectric material in lead-based perovskite and fabrication process for multilayer ceramic capacitor with copper internal electrode

    International Nuclear Information System (INIS)

    Kato, J.; Yokotani, Y.; Kagata, H.; Nakatani, S.; Kugimiya, K.

    1990-01-01

    This paper reports on the development of a multilayer ceramic capacitor with copper internal electrodes. Dielectric materials of the capacitor is lead- based perovskite (Pb a Ca b ) (Mg 1/3 Nb 2/3 ) x Ti y (Ni 1/2 W 1/2 ) z O 2 + a + b where a + b gt 1 and x + y + z = 1. The materials can be fired below 1000 degrees C and have high resistivity even when fired in the atmosphere below the equilibrium oxygen partial pressure of copper and CuO. The fabrication process of the capacitor has following features. The electrode paste is composed of copper oxide to prevent breaking of the laminated body in a burn out process. Then the copper oxide is first metalized and fired in a controlled atmosphere. The obtained capacitor of 20 dielectric layers of 17 micron meter meets to Z5U specification and has low loss tangent of 0.6% and stability under d.c. bias voltage and high a.c. field

  4. The Powdering Process with a Set of Ceramic Mills for Green Tea Promoted Catechin Extraction and the ROS Inhibition Effect

    Directory of Open Access Journals (Sweden)

    Kouki Fujioka

    2016-04-01

    Full Text Available For serving green tea, there are two prominent methods: steeping the leaf or the powdered leaf (matcha style in hot water. The purpose of the present study was to reveal chemical and functional differences before and after the powdering process of green tea leaf, since powdered green tea may contribute to expanding the functionality because of the different ingesting style. In this study, we revealed that the powdering process with a ceramic mill and stirring in hot water increased the average extracted concentration of epigallocatechin gallate (EGCG by more than three times compared with that in leaf tea using high-performance liquid chromatography (HPLC and liquid chromatography–tandem mass Spectrometry (LC-MS/MS analyses. Moreover, powdered green tea has a higher inhibition effect of reactive oxygen species (ROS production in vitro compared with the same amount of leaf tea. Our data suggest that powdered green tea might have a different function from leaf tea due to the higher catechin contents and particles.

  5. Fiber-reinforced ceramic matrix composites processed by a hybrid technique based on chemical vapor infiltration, slurry impregnation and spark plasma sintering

    International Nuclear Information System (INIS)

    Magnant, J.; Pailler, R.; Le Petitcorps, Y.; Maille, L.; Guette, A.; Marthe, J.

    2013-01-01

    Fabrication of multidirectional continuous carbon and silicon carbide fiber reinforced ceramic matrix composites (CMC) by a new short time hybrid process was studied. This process is based, first, on the deposition of fiber interphase and coating by chemical vapor infiltration, next, on the introduction of silicon nitride powders into the fibrous preform by slurry impregnation and, finally, on the densification of the composite by liquid phase spark plasma sintering (LP-SPS). The homogeneous introduction of the ceramic charges into the multidirectional fiber pre-forms was realized by slurry impregnation from highly concentrated and well-dispersed aqueous colloid suspensions. The chemical degradation of the carbon fibers during the fabrication was prevented by adapting the sintering pressure cycle. The composites manufactured are dense. Microstructural analyses were conducted to explain the mechanical properties achieved. One main important result of this study is that LP-SPS can be used in some hybrid processes to densify fiber reinforced CMC. (authors)

  6. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  7. Positron annihilation in transparent ceramics

    Science.gov (United States)

    Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

  8. Positron annihilation in transparent ceramics

    International Nuclear Information System (INIS)

    Husband, P; Selim, F A; Bartošová, I; Slugeň, V

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

  9. A novel processing approach for free-standing porous non-oxide ceramic supports from polycarbosilane and polysilazane precursors

    OpenAIRE

    Konegger, Thomas; Patidar, Rajesh; Bordia, Rajendra K.

    2015-01-01

    In this contribution, a low-pressure/low-temperature casting technique for the preparation of novel free-standing macrocellular polymer-derived ceramic support structures is presented. Preceramic polymers (polycarbosilane and poly(vinyl)silazane) are combined with sacrificial porogens (ultra-high molecular weight polyethylene microbeads) to yield porous ceramic materials in the Si?C or Si?C?N systems, exhibiting well-defined pore structures after thermal conversion. The planar-disc-type speci...

  10. Phase evolution and aqueous durability of Zr{sub 1−x−y}Ce{sub x}Nd{sub y}O{sub 2−y/2} ceramics designed to immobilize actinides with multi-valences

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Yi, E-mail: dingyi2279@126.com [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Key Subject Laboratory of National Defense for Radioactive Waste and Environmental Security, Southwest University of Science and Technology, Mianyang 621010 (China); Long, Xinggui, E-mail: xingguil@caep.cn [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Peng, Shuming [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Zhang, Dong, E-mail: zd0823@sina.com [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Tan, Zhaoyi [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sichuan, 621900 (China); Lu, Xirui [Key Subject Laboratory of National Defense for Radioactive Waste and Environmental Security, Southwest University of Science and Technology, Mianyang 621010 (China)

    2017-04-15

    Zr{sub 1−x−y}Ce{sub x}Nd{sub y}O{sub 2−y/2} ceramics, which were designed as waste form materials, were obtained by simultaneous substitution of Ce{sup 4+} and Nd{sup 3+} for Zr{sup 4+} in ZrO{sub 2}. The influences of the simultaneous substitution of Ce and Nd on phase transformation of ZrO{sub 2} were investigated systematically. Also, the aqueous durability of the ceramics was evaluated. The results show that the phase transformation caused by the simultaneous substitution mainly relates to the total content of Ce and Nd. The ZrO{sub 2} ceramics containing Ce + Nd < 30 mol% exhibit both monoclinic and cubic phases, while the ceramics containing Ce + Nd ≥ 30 mol% are cubic phase. And the cubic phase can be stabilized by incorporating 30 mol% Ce + Nd. Moreover, LR{sub i} are modified by the incorporation of Ce and Nd, because of the presence of oxygen vacancies. The Nd and Ce co-doped zirconia waste form exhibit excellent aqueous durability (∼10{sup −5} g m{sup −2} d{sup −1}). - Highlights: •Zr{sub 1−x−y}Ce{sub x}Nd{sub y}O{sub 2−y/2} were obtained by substitution of Ce and Nd for Zr in ZrO{sub 2}. •Phase transformation mainly relates to the total content of Ce and Nd. •Samples with Ce + Nd < 30 mol% show monoclinic and cubic phases, while ≥30 mol% are cubic. •Stabilized cubic zirconia can be obtained by doping with 30 mol% Ce and Nd. •LR{sub Ce} and LR{sub Nd} (42 d) are ∼ 10{sup −5} g m{sup −2} d{sup −1}, exhibiting excellent aqueous durability.

  11. Immobilization of Rocky Flats Graphite Fines Residue

    International Nuclear Information System (INIS)

    Rudisill, T.S.

    1999-01-01

    The development of the immobilization process for graphite fines has proceeded through a series of experimental programs. The experimental procedures and results from each series of experiments are discussed in this report

  12. IMPACT OF THE FERMENTATION PROCESS WITH IMMOBILIZED YEAST CELLS ON THE AROMA PROFILE AND SENSORY QUALITY OF DISTILLATES PRODUCED FROM TWO FIG (Ficus carica L. CULTIVARS

    Directory of Open Access Journals (Sweden)

    Borislav Miličević

    2017-01-01

    Full Text Available The aim of this research was to investigate the influence of immobilized cell fermentation on aroma and sensory characteristics of distillates produced from two fig varieties commonly grown in Croatia (Petrovača bijela and Petrovača crna. Distillate samples were produced both by classical and immobilized yeast fermentation technology. Aroma profile was determined using GC/FID and sensory analysis was conducted according to German DLG model. Results showed that immobilized cell technique gives distillates with higher ethanol and lower ester contents, but of higher sensory quality. It is a promising technique for production of high quality fruit distillates.

  13. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    International Nuclear Information System (INIS)

    Zhang, Zhikun; Zhang, Lei; Li, Aimin

    2015-01-01

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm 3 , weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  14. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhikun; Zhang, Lei; Li, Aimin, E-mail: leeam@dlut.edu.cn

    2015-04-15

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm{sup 3}, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  15. Immobilized enzymes and cells

    Energy Technology Data Exchange (ETDEWEB)

    Bucke, C; Wiseman, A

    1981-04-04

    This article reviews the current state of the art of enzyme and cell immobilization and suggests advances which might be made during the 1980's. Current uses of immobilized enzymes include the use of glucoamylase in the production of glucose syrups from starch and glucose isomerase in the production of high fructose corn syrup. Possibilities for future uses of immobilized enzymes and cells include the utilization of whey and the production of ethanol.

  16. Initiating the Validation of CCIM Processability for Multi-phase all Ceramic (SYNROC) HLW Form: Plan for Test BFY14CCIM-C

    Energy Technology Data Exchange (ETDEWEB)

    Maio, Vince [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-08-01

    This plan covers test BFY14CCIM-C which will be a first–of–its-kind demonstration for the complete non-radioactive surrogate production of multi-phase ceramic (SYNROC) High Level Waste Forms (HLW) using Cold Crucible Induction Melting (CCIM) Technology. The test will occur in the Idaho National Laboratory’s (INL) CCIM Pilot Plant and is tentatively scheduled for the week of September 15, 2014. The purpose of the test is to begin collecting qualitative data for validating the ceramic HLW form processability advantages using CCIM technology- as opposed to existing ceramic–lined Joule Heated Melters (JHM) currently producing BSG HLW forms. The major objectives of BFY14CCIM-C are to complete crystalline melt initiation with a new joule-heated resistive starter ring, sustain inductive melting at temperatures between 1600 to 1700°C for two different relatively high conductive materials representative of the SYNROC ceramic formation inclusive of a HLW surrogate, complete melter tapping and pouring of molten ceramic material in to a preheated 4 inch graphite canister and a similar canister at room temperature. Other goals include assessing the performance of a new crucible specially designed to accommodate the tapping and pouring of pure crystalline forms in contrast to less recalcitrant amorphous glass, assessing the overall operational effectiveness of melt initiation using a resistive starter ring with a dedicated power source, and observing the tapped molten flow and subsequent relatively quick crystallization behavior in pans with areas identical to standard HLW disposal canisters. Surrogate waste compositions with ceramic SYNROC forming additives and their measured properties for inductive melting, testing parameters, pre-test conditions and modifications, data collection requirements, and sampling/post-demonstration analysis requirements for the produced forms are provided and defined.

  17. Excess Weapons Plutonium Immobilization in Russia

    International Nuclear Information System (INIS)

    Jardine, L.; Borisov, G.B.

    2000-01-01

    The joint goal of the Russian work is to establish a full-scale plutonium immobilization facility at a Russian industrial site by 2005. To achieve this requires that the necessary engineering and technical basis be developed in these Russian projects and the needed Russian approvals be obtained to conduct industrial-scale immobilization of plutonium-containing materials at a Russian industrial site by the 2005 date. This meeting and future work will provide the basis for joint decisions. Supporting R and D projects are being carried out at Russian Institutes that directly support the technical needs of Russian industrial sites to immobilize plutonium-containing materials. Special R and D on plutonium materials is also being carried out to support excess weapons disposition in Russia and the US, including nonproliferation studies of plutonium recovery from immobilization forms and accelerated radiation damage studies of the US-specified plutonium ceramic for immobilizing plutonium. This intriguing and extraordinary cooperation on certain aspects of the weapons plutonium problem is now progressing well and much work with plutonium has been completed in the past two years. Because much excellent and unique scientific and engineering technical work has now been completed in Russia in many aspects of plutonium immobilization, this meeting in St. Petersburg was both timely and necessary to summarize, review, and discuss these efforts among those who performed the actual work. The results of this meeting will help the US and Russia jointly define the future direction of the Russian plutonium immobilization program, and make it an even stronger and more integrated Russian program. The two objectives for the meeting were to: (1) Bring together the Russian organizations, experts, and managers performing the work into one place for four days to review and discuss their work with each other; and (2) Publish a meeting summary and a proceedings to compile reports of all the

  18. The chemistry, waste form development, and properties of the Nitrate to Ammonia and Ceramic (NAC) process

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.; Youngblood, E.L.; Walker, J.F. Jr.; Tiegs, T.N.

    1994-01-01

    A process for the conversion of alkaline, aqueous nitrate wastes to ammonia gas at low temperature, based upon the use of the active metal reductant aluminum, has been developed at the Oak Ridge National Laboratory (ORNL). The process is also well suited for the removal of low-level waste (LLW) radioelements and hazardous metals which report to the solid, alumina-based by-product. ne chemistry of the interaction of aluminum powders with nitrate, and other waste stream metals is presented

  19. HLW immobilization in glass

    International Nuclear Information System (INIS)

    Leroy, P.; Jacquet-Francillon, N.; Runge, S.

    1992-01-01

    The immobilization of High Level Waste in glass in France is a long history which started as early as in the 1950's. More than 30 years of Research and Development have been invested in that field. Two industrial facilities are operating (AVM and R7) and a third one (T7), under cold testing, is planned to start active operation in the mid-92. While vitrification has been demonstrated to be an industrially mastered process, the question of the quality of the final waste product, i.e. the HLW glass, must be addressed. The scope of the present paper is to focus on the latter point from both standpoints of the R and D and of the industrial reality

  20. Effects of sintering processes on mechanical properties and microstructure of TiB2–TiC + 8 wt% nano-Ni composite ceramic cutting tool material

    International Nuclear Information System (INIS)

    Zou Bin; Huang Chuanzhen; Song Jinpeng; Liu Ziye; Liu Lin; Zhao Yan

    2012-01-01

    Highlights: ► TiB 2 –TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. ► The properties of material depended mainly on the holding stages and duration. ► SP1 process was involved with the multiple holding stages and longer duration. ► SP1 process led to many pores, and coarsening and brittle rupture of grains. ► Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB 2 –TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB 2 –TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB 2 and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB 2 –TiC + 8 wt% nano-Ni ceramic. TiB 2 –TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m 1/2 and 22.54 GPa, respectively.