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Sample records for ceramic composites prepared

  1. Conductive ceramic composition and method of preparation

    Science.gov (United States)

    Smith, J.L.; Kucera, E.H.

    1991-04-16

    A ceramic anode composition is formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The anode is prepared as a non-stoichiometric crystalline structure by reaction and conditioning in a hydrogen gas cover containing minor proportions of carbon dioxide and water vapor. The structure exhibits a single phase and substantially enhanced electrical conductivity over that of the corresponding stoichiometric structure. Unexpectedly, such oxides and oxygenates are found to be stable in the reducing anode fuel gas of a molten carbonate fuel cell. 4 figures.

  2. Modification of composite ceramics properties via different preparation techniques

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, M.A., E-mail: moala47@hotmail.com [Materials Science Laboratory (1) Physics Department, Faculty of Science, Cairo University, Giza (Egypt); Okasha, N. [Physics Department, Faculty of Girls, Ain Shams University, Cairo (Egypt); Imam, N.G. [Experimental Physics Department, Nuclear Research Center, Atomic Energy Authority, Cairo (Egypt)

    2012-12-15

    Modifying the proportion of the base composition by substituting with suitable dopents and improving the preparation conditions is expected to change the performance of composites. In the present study, 0.5(Ni{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4})/0.5(BaTiO{sub 3}) composite was prepared by, the conventional ceramic technique and the citrate method. Ceramic particles, when prepared via different routes, would demonstrate different properties, even with the same starting compositions. With the help of X-ray diffraction, scanning electron microscope (SEM), magnetic properties, and electric properties of the composites have been compared. A critical comparison of those methods is needed to make the best choice for given boundary conditions of targeted eventual material properties, raw materials, investment, processing and waste disposal costs. - Highlights: Black-Right-Pointing-Pointer NZF/BT nanocomposite is successfully produced by citrate and ceramic techniques. Black-Right-Pointing-Pointer XRD found that, particle size and lattice constant of citrate are smaller than ceramic technique. Black-Right-Pointing-Pointer Excellent magnetic and dielectric properties in a wide range of frequency. Black-Right-Pointing-Pointer Citrate method offer preparation at lower temperatures. Black-Right-Pointing-Pointer Citrate method is less cumbersome, more versatile, and cost effective to obtain nano composites.

  3. Preparation of Ceramic Composite Pipes Through Paste Extrusion

    Institute of Scientific and Technical Information of China (English)

    Zhongchun Chen; Takenobu Takeda; Keisuke Kikuchi

    2000-01-01

    An experimental investigation was carried out in order to prepare ceramic composite pipes used for tubular solid oxide fuel cells by using a multi-billet extrusion technique. Particular emphasis was given to the forming possibility and extrusion behavior of a two-layer pipe consisting of NiO-YSZ(PSZ) (anode) and YSZ (electrolyte). It is shown that the extrusion pressure and binder content required decrease with increasing the fraction of nickel oxide in the anode layers. The porosity in the anode layers depends on the binder content in pastes. It is feasible to prepare anode/electrolyte composite pipes by means of co-extrusion of different pastes.Furthermore, it is possible to obtain sound sintered pipes even under pressureless sintering conditions.

  4. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  5. Laminated alumina/zirconia ceramic composites prepared by electrophoretic deposition

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo

    Bratislava : VEDA, 2011 - (Pavol Šajgalík, Zoltán Lenčéš). s. 70 ISBN 978-80-970657-4-4. [Advanced Research Workshop Engineering Ceramics 2011 from Materials to Components. 08.05.2011-12.05.2011, Smolenice Castle] R&D Projects: GA ČR(CZ) GAP108/11/1644 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ceramic laminates * Electrophoretic deposition * Hardness Subject RIV: JI - Composite Materials

  6. Preparation and characterization of porous alumina-zirconia composite ceramics

    Czech Academy of Sciences Publication Activity Database

    Pabst, W.; Gregorová, E.; Sedlářová, I.; Černý, Martin

    2011-01-01

    Roč. 31, č. 14 (2011), s. 2721-2731. ISSN 0955-2219. [International Conference on Ceramic Processing Science /11./. Zürich, 29.08.2010-01.09.2010] Institutional research plan: CEZ:AV0Z30460519 Keywords : sintering * slip casting * composites Subject RIV: JI - Composite Materials Impact factor: 2.353, year: 2011

  7. Laminated alumina/zirconia ceramic composites prepared by electrophoretic

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo; Cihlář, J.

    2012-01-01

    Roč. 32, č. 9 (2012), s. 2053-2056. ISSN 0955-2219. [ Engineering Ceramics 2011 - from Materials to Components. Smolenice, 09.05.2011-12.05.2011] R&D Projects: GA ČR(CZ) GAP108/11/1644 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : electrophoretic deposition * composites * hardness * Al2O3 * ZrO2 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.360, year: 2012

  8. Study on Preparation and Physical Mechanical Properties of Si3N4 Composite Ceramics

    OpenAIRE

    Chen Wei; Lv Zhenglin; Gao Dongqiang; Ai Xu

    2015-01-01

    In this paper, by using the hot-pressed sintered technology, pure Si3N4 ceramics and Si3N4 composite ceramics containing different volume fraction(hBN) are prepared with the sintered catalyst of Al2O3 and Y2O3(total 10vol%) by HIGH MULTI 5000 multi-functional high temperature sintering furnace. And the phase compositions, microstructure and mechanical properties of specimen were studied. The results show that, based on the hot pressing sintering process, the α-Si3N4 is all changed into β-Si3N...

  9. Ceramic composition

    International Nuclear Information System (INIS)

    Improved ceramic compositions useful for cutting tools and the like are described. They are composed of an essentially homogeneous admixture of sintered powders of an aluminum oxide base material with other refractories including zirconium oxide, titanium oxide, hafnium oxide, titanium nitride, zirconium nitride, and tungsten or molybdenum carbide. In addition to their common and improved properties of hardness and strength, many of these compositions may be made by simple cold-pressing and sintering procedures. This avoids the known drawbacks of conventional hot press production

  10. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

    Directory of Open Access Journals (Sweden)

    Shuilin Zheng

    2012-01-01

    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  11. The preparation of dental glass-ceramic composites with controlled fraction of leucite crystals

    Directory of Open Access Journals (Sweden)

    Martina Mrázová

    2008-06-01

    Full Text Available This work is dealing with synthesis of leucite powder, which can be used for the preparation of dental glassceramic composites by subsequent thermal treatment. Newly developed procedure is based on preparation of dental raw material as a mixture of two separate compounds: the crystalline leucite powder prepared at relatively low temperature and a commercial matrix powder.Hydrothermal synthesis of tetragonal leucite particles (KAlSi2O6 with the average size of about 3 μm was developed in our laboratory. The leucite dental raw material was prepared by mixing of 20 wt.% of synthetic tetragonal leucite with commercial matrix. Dental composites were prepared from the dental raw material by uniaxial pressing and firing up to 960°C. Dilatometric measurements confirmed that the coefficient of thermal expansion increased by 32% when 20 wt.% of the tetragonal leucite was added into the basic matrix. In addition, it was showed that the synthesized leucite powder was suitable for the preparation of leucite composites with controlled coefficient of thermal expansion. High value of the thermal expansion coefficient enables application of prepared composite in metal-ceramics restorations.

  12. Preparation and properties of yttria doped tetragonal zirconia polycrystal/Sr-doped barium hexaferrite ceramic composites

    International Nuclear Information System (INIS)

    Highlights: • The 3Y-TZP/Sr-doped barium ferrite composites were prepared. • The saturation magnetization was improved by 15% with Sr-doping. • The dispersion coefficient p could reflect the microscopic lattice variation. • The composite with x = 0.5 had the maximum fracture toughness of 8.3 MPa m1/2. - Abstract: The effects of substitution of Ba2+ by Sr2+ on the magnetic property of barium ferrite and addition barium ferrite secondary phase to the 3 mol% yttria-doped tetragonal zirconia polycrystal (3Y-TZP) matrix on the mechanical property of composites were investigated. The Sr-doped barium ferrite (Ba1−xSrxFe12O19, x = 0, 0.25, 0.50 and 0.75) was synthesized by solid-state reaction in advance. Then 3Y-TZP/20 wt% Sr-doped barium ferrite composites were prepared by means of conventional ceramic method. It was found that a moderate amount of Sr added to barium ferrite could boost the saturation magnetization by 15% compared with the composites without Sr-doping. Besides, the composite with x = 0.50 possessed the best mechanical properties, such as 11.5 GPa for Vickers hardness and 8.3 MPa m1/2 for fracture toughness, respectively. It was demonstrated that magnetic and mechanical properties of the composites could be harmonized by the incorporation of barium ferrite secondary phase

  13. A study of ceramic-lined composite steel pipes prepared by SHS centrifugal-thermite process

    OpenAIRE

    Li Yuxin; Jiang Letao; Lu Qing; Bai Peikang; Liu Bin; Wang Jianhong

    2016-01-01

    Al2O3 ceramic-lined steel pipe was produced by self-propagating high-temperature synthesis centrifugal thermite process (SHS C-T process) from Fe2O3 and Al as the raw materials. The composition, phase separation and microstructures were investigated. The result showed the ceramic lined pipe is composed of the three main layers of various compositions, which were subsequently determined to be Fe layer, the transition layer and the ceramic layer. Fe layer is ...

  14. Study on Preparation and Physical Mechanical Properties of Si3N4 Composite Ceramics

    Directory of Open Access Journals (Sweden)

    Chen Wei

    2015-01-01

    Full Text Available In this paper, by using the hot-pressed sintered technology, pure Si3N4 ceramics and Si3N4 composite ceramics containing different volume fraction(hBN are prepared with the sintered catalyst of Al2O3 and Y2O3(total 10vol% by HIGH MULTI 5000 multi-functional high temperature sintering furnace. And the phase compositions, microstructure and mechanical properties of specimen were studied. The results show that, based on the hot pressing sintering process, the α-Si3N4 is all changed into β-Si3N4. Addition of hBN into Si3N4 inhibits the growth of the crystal grain and makes the ceramic materials generate hBN segregation zone in internal materials, which causes the addition of hBN that cannot improve the physical mechanical properties effectively just because the serious stress concentrates and fatigue break down. In addition, compared with other sintering process, the physical and mechanical properties of Si3N4 prepared by hot-pressing sintering are better than other methods. Improvement of sintering temperature and time can refine the crystal grain and be a helpful densification. The changed β-Si3N4 grain completely forms an intertwined structure and increases the physical and mechanical properties of Si3N4. Meanwhile, Y2O3 and Al2O3 additives are melted and filled into Si3N4 particles at the high temperature, leading to a significant drop of the porosity and the increase of density.

  15. Characterization of Ceramic Composite-Membranes Prepared by ORMOSIL Coating Sol

    Institute of Scientific and Technical Information of China (English)

    Goo-Dae Kim; Tae-Bong Kim

    2004-01-01

    Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under different molecular weight of polymer species [polyethylene glycol (PEG) ] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol (PEG)]. The properties of as-prepared ormosil sol such as,viscosity, gelation time were characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its micro-structure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross-flow apparatus. The ormosil sol coated Membrane is easily formed by steric effect of polymer and it improves flux efficiency because infiltration into porous support decreased. Its flux efficiency is elevated about 200(1/m2·h) compared with colloidal sol coated membrane at point of five minutes from starting test.

  16. Preparation and properties of yttria doped tetragonal zirconia polycrystal/Sr-doped barium hexaferrite ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Shanshan; Zhang, Chao; Guo, Ruisong, E-mail: rsguo@tju.edu.cn; Liu, Lan; Yang, Yuexia; Li, Kehang

    2015-03-15

    Highlights: • The 3Y-TZP/Sr-doped barium ferrite composites were prepared. • The saturation magnetization was improved by 15% with Sr-doping. • The dispersion coefficient p could reflect the microscopic lattice variation. • The composite with x = 0.5 had the maximum fracture toughness of 8.3 MPa m{sup 1/2}. - Abstract: The effects of substitution of Ba{sup 2+} by Sr{sup 2+} on the magnetic property of barium ferrite and addition barium ferrite secondary phase to the 3 mol% yttria-doped tetragonal zirconia polycrystal (3Y-TZP) matrix on the mechanical property of composites were investigated. The Sr-doped barium ferrite (Ba{sub 1−x}Sr{sub x}Fe{sub 12}O{sub 19}, x = 0, 0.25, 0.50 and 0.75) was synthesized by solid-state reaction in advance. Then 3Y-TZP/20 wt% Sr-doped barium ferrite composites were prepared by means of conventional ceramic method. It was found that a moderate amount of Sr added to barium ferrite could boost the saturation magnetization by 15% compared with the composites without Sr-doping. Besides, the composite with x = 0.50 possessed the best mechanical properties, such as 11.5 GPa for Vickers hardness and 8.3 MPa m{sup 1/2} for fracture toughness, respectively. It was demonstrated that magnetic and mechanical properties of the composites could be harmonized by the incorporation of barium ferrite secondary phase.

  17. A study of ceramic-lined composite steel pipes prepared by SHS centrifugal-thermite process

    Directory of Open Access Journals (Sweden)

    Li Yuxin

    2016-01-01

    Full Text Available Al2O3 ceramic-lined steel pipe was produced by self-propagating high-temperature synthesis centrifugal thermite process (SHS C-T process from Fe2O3 and Al as the raw materials. The composition, phase separation and microstructures were investigated. The result showed the ceramic lined pipe is composed of the three main layers of various compositions, which were subsequently determined to be Fe layer, the transition layer and the ceramic layer. Fe layer is composed of austenite and ferrite, the transition layer consisted of Al2O3 ceramic and Fe, the ceramic layer consisted of the dendritic-shaped Al2O3 and the spinel-shaped structured FeAl2O4.

  18. A method for preparing composite diffusion coating alloy on ceramic surface

    Institute of Scientific and Technical Information of China (English)

    Zhang Hongxia; Wang Wenxian; Chen Shaoping; Wei Yinghui

    2008-01-01

    Metallization of the ceramic surfaces of Si3N4 and Al2O3 was carried out in a composite diffusion coating vacuum furnace using a Ti-Cu composite target. The experimental process and influencing factors were discussed. Optical microscope (OM), energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), X-ray diffusion (XRD) and sound emissive scratch test (SEST) were applied to evaluate the alloy layer formed on the ceramic surface. It was indicated that the diffusion coating alloy layer contained Cu, Ti, Fe, Al and Si etc. XRD result indicated that the diffusion coating alloy layer was composed of CuTi2, Cu, Si2Ti and CuTi, Al2TiO5, Ti3O5. It was found that the diffusion coating alloy layer got bonded with ceramic well, and no spallation occurred under the maximum load of 100N. Deposited Si3N4 ceramic was welded with Q235 and the joining quality was examined. Robust joint was formed between Si3N4 ceramic/Q235. This present method has advantages in high efficiency and low cost and provides a new approach for producing ceramic and metal bond.

  19. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  20. Ceramic core–shell composites with modified mechanical properties prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemens, F.; Trunec, M.

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2873-2881. ISSN 0955-2219 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia toughened alumina * Co-extrusion * Composite * Mechanical properties1 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.947, year: 2014

  1. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    OpenAIRE

    Sanjay Kumar Upadhyay; V. Raghavendra Reddy; S.M. Gupta; Chauhan, N.; Ajay Gupta

    2015-01-01

    Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO)- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO) prepared with microwave assisted radiant hybrid sintering (MARH) are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepar...

  2. Preparation and characterization of calcium phosphate ceramics and composites as bone substitutes

    Science.gov (United States)

    Zhang, Xing

    Marine CaCO3 skeletons have tailored architectures created by nature, which give them structural support and other functions. For example, seashells have dense lamellar structures, while coral, cuttlebone and sea urchin spines have interconnected porous structures. In our experiments, seashells, coral and cuttlebone were hydrothermally converted to hydroxyapatite (HAP), and sea urchin spines were converted to Mg-substituted tricalcium phosphate (beta-TCMP), while maintaining their original structures. Partially converted shell samples have mechanical strength, which is close to that of compact human bone. After implantation of converted shell and spine samples in rat femoral defects for 6 weeks, there was newly formed bone growth up to and around the implants. Some new bone was found to migrate through the pores of converted spine samples and grow inward. These results show good bioactivity and osteoconductivity of the implants, indicating the converted shell and spine samples can be used as bone defect fillers. Calcium phosphate powders were prepared through different synthesis methods. Micro-size HAP rods were synthesized by hydrothermal method through a nucleation-growth mechanism. On the other hand, HAP particles, which have good crystallinity, were prepared by wet precipitation with further hydrothermal treatment. beta-TCP or beta-TCMP powders were prepared by a two-step process: wet precipitation of apatitic tricalcium phosphate ('precursor') and calcination of the precursor at 800°C for 3 hours. beta-TCMP or beta-TCP powders were also prepared by solid-state reactions from CaHPO4 and CaCO 3 with/without MgO. Biphasic calcium phosphate, which is mixture of HAP and beta-TCP, can be prepared though mechanical mixing of HAP and beta-TCP powders synthesized as above. Dense beta-TCP and beta-TCMP ceramics can be produced by pressing green bodies at 100MPa and further sintering above 1100°C for 2 hours. beta-TCMP ceramics ˜99.4% relative dense were prepared by

  3. Alumina-based ceramic composite

    Science.gov (United States)

    Alexander, Kathleen B.; Tiegs, Terry N.; Becher, Paul F.; Waters, Shirley B.

    1996-01-01

    An improved ceramic composite comprising oxide ceramic particulates, nonoxide ceramic particulates selected from the group consisting of carbides, borides, nitrides of silicon and transition metals and mixtures thereof, and a ductile binder selected from the group consisting of metallic, intermetallic alloys and mixtures thereof is described. The ceramic composite is made by blending powders of the ceramic particulates and the ductile to form a mixture and consolidating the mixture of under conditions of temperature and pressure sufficient to produce a densified ceramic composite.

  4. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    International Nuclear Information System (INIS)

    Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO)- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO) prepared with microwave assisted radiant hybrid sintering (MARH) are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO) phase in the ferroelectric (BTSO) matrix as evidenced from back-scattered scanning electron micrographs

  5. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    Directory of Open Access Journals (Sweden)

    Sanjay Kumar Upadhyay

    2015-04-01

    Full Text Available Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO prepared with microwave assisted radiant hybrid sintering (MARH are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO phase in the ferroelectric (BTSO matrix as evidenced from back-scattered scanning electron micrographs.

  6. Environmental durability of ceramics and ceramic composites

    Science.gov (United States)

    Fox, Dennis S.

    1992-01-01

    An account is given of the current understanding of the environmental durability of both monolithic ceramics and ceramic-matrix composites, with a view to the prospective development of methods for the characterization, prediction, and improvement of ceramics' environmental durability. Attention is given to the environmental degradation behaviors of SiC, Si3N4, Al2O3, and glass-ceramic matrix compositions. The focus of corrosion prevention in Si-based ceramics such as SiC and Si3N4 is on the high and low sulfur fuel combustion-product effects encountered in heat engine applications of these ceramics; sintering additives and raw material impurities are noted to play a decisive role in ceramics' high temperature environmental response.

  7. Kinetics of formation of a platelet-reinforced ceramic composite prepared by the directed reaction of zirconium with boron carbide

    International Nuclear Information System (INIS)

    In this paper the kinetics of formation of a new class of ceramic composite material, zirconium diboride platelet-reinforced zirconium carbides, are discussed. These materials are prepared by the directed reaction of molten zirconium with boron carbide to form a ceramic material composed of zirconium diboride platelets approximately uniformly distributed in a zirconium carbide matrix containing a controlled amount of residual zirconium metal. Results from interrupted growth studies, differential thermal analysis, adiabatic reaction temperature calculations, and kinetic measurements have been used to study the kinetics of the process. The reaction is very fast and proceeds parabolically with time with a rate constant between 1.6 x 10-2 and 3.9 x 10-2 cm2/s. The proposed mechanism suggests that when molten zirconium contacts boron carbide, the molten zirconium exothermically reacts with the boron carbide to form a boron-rick liquid. Further reaction is sustained by the continuous dissolution of the boron carbide as the boron-rich liquid is drawn into the boron carbide. The product is a zirconium diboride/zirconium carbide/zirconium composite which homogenizes quickly at the reaction temperature to yield a uniform product microstructure throughout the composite. Two alternative rate-limiting steps are discussed and the implications of each are explored

  8. Strength and toughness of ceramic-metal composites prepared by reactive hot pressing

    Energy Technology Data Exchange (ETDEWEB)

    ELLERBY,DONALD T.; LOEHMAN,RONALD E.; FAHRENHOLTZ,WILLIAM G.

    2000-03-10

    Metal-reinforced Al{sub 2}0{sub 3}-matrix composites were prepared using reactive hot pressing. The volume fraction of the reinforcing phase was controlled by the stoichiometry of the particular displacement reaction used. Dense Al{sub 2}0{sub 3}-Ni and Al{sub 2}O{sub 3}-Nb composites were fabricated using this technique. The best combination of strength, 610 MPa, and toughness, 12 MPam{sup 1/2}, was found for the Al{sub 2}O{sub 3}-Ni composites. Indentation cracks and fracture surfaces showed evidence of ductile deformation of the Ni phase. The Al{sub 2}O{sub 3}-Nb composites had high strength, but the toughness was lower than expected due to the poor bonding between the Nb and A1{sub 2}0{sub 3}phases.

  9. Toward virtual ceramic composites

    OpenAIRE

    Genet, Martin; LADEVEZE, Pierre; LUBINEAU, Gilles

    2016-01-01

    A first step toward a multi-scale and multi-physic model --a virtual material-- for self-healing ceramic matrix composites is presented. Each mechanism --mechanical, chemical-- that act on the material's lifetime at a given scale --fibre, yarn-- is introduced in a single modeling framework, aimed at providing powerful prediction tools.

  10. Ceramic Composite Thin Films

    Science.gov (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

    2013-01-01

    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  11. Preparation of nano-segmented SiOC, SiONC and related ceramics and their optimization as composite matrices

    Czech Academy of Sciences Publication Activity Database

    Strachota, Adam; Depa, Katarzyna; Brus, Jiří; Pleštil, Josef; Černý, Martin; Sucharda, Z.; Chlup, Zdeněk

    Gothenburg: Division for Surface and Material Chemistry of the Swedish Chemical Society, 2012. P4. [ Material s for Tomorrow 2012. 23.10.2012-25.10.2012, Gothenburg] R&D Projects: GA ČR GAP107/12/2445 Institutional support: RVO:61389013 ; RVO:67985891 ; RVO:68081723 Keywords : silicon oxycarbide * ceramics * nano composites Subject RIV: JI - Composite Material s; JH - Ceramics, Fire-Resistant Material s and Glass (USMH-B)

  12. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

    Science.gov (United States)

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

    2016-05-11

    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties. PMID:27031536

  13. Preparation of biomorphic SiC ceramics

    Directory of Open Access Journals (Sweden)

    Egelja A.

    2008-01-01

    Full Text Available This paper deals with a new method for producing non-oxide ceramic using wood as a template. SiC with a woodlike microstructure has been prepared by carbothermal reduction reactions of Tilia wood/TEOS composite at 1873K. The porous carbon preform was infiltrated with TEOS (Si(OC2H54, as a source of silica, without pressure at 298K. The morphology of resulting porous SiC ceramics, as well as the conversion mechanism of wood to SiC ceramics, have been investigated by scanning electron microscopy (SEM/EDS and X-ray diffraction analysis (XRD. Obtained SiC ceramics consists of β-SiC with traces of α-SiC.

  14. A novel BN–MAS system composite ceramics with greatly improved mechanical properties prepared by low temperature hot-pressing

    International Nuclear Information System (INIS)

    A novel composite ceramics with excellent mechanical properties was fabricated by means of low temperature hot-pressing using hexagonal boron nitride (h-BN) and magnesium aluminum silicate (MAS) as raw materials. The influences of starting MAS content on the microstructural evolution and mechanical properties of the composites were investigated. The results indicate that the effective enhancement of relative density of composites has been achieved, which shows that MAS is an effective liquid-phase sintering aid during the hot-pressing. MAS also can improve the structural ordering of h-BN flakes. On the other hand, h-BN exhibits significant inhibiting effect on the crystallization of α-Cordierite. Furthermore, h-BN flakes with layered structure can play a role in strengthening the MAS matrix. So h-BN and MAS are considered to be co-enhanced by each other, resulting in better sintering ability and the mechanical properties of composite ceramics are better than that of both h-BN and MAS. Composite ceramics incorporated with 50 wt% MAS exhibits the highest bending strength and fracture toughness of 213±25 MPa and 2.49±0.35 MPa m1/2, respectively

  15. Preparation of Al2O3-SiO2-TiO2-ZrO2 Composite Ceramic Membranes by Sol-Gel Method

    Institute of Scientific and Technical Information of China (English)

    WU Jianfeng; BAI Zhanliang; XU Xiaohong; ZHANG Ying

    2005-01-01

    Al2O3-SiO2-TiO2-ZrO2 supported membranes were prepared by Sol-Gel method. These composite ceramic membranes are level, even and no macro crack. There exist several crystalline phases such as Al2O3, TiO2(anatase), Al2SiO5, and ZrO2 in these membranes. Changing the molar ratio of Al∶Si∶Ti∶Zr,the kinds and content of crystal phases of composite membranes could be different, which may lead to a variety of microstructure of membranes. The surface nanoscale topography and microstructure of membranes were investigated by XRD,SEM,AFM,EPMA. The effects of additives and heat treatments on the surface nanoscale topography and microstructure of composite ceramic membranes were also analyzed.

  16. Preparation of metal-ceramic composites by sonochemical synthesis of metallic nano-particles and in-situ decoration on ceramic powders.

    Science.gov (United States)

    Poulia, A; Sakkas, P M; Kanellopoulou, D G; Sourkouni, G; Legros, C; Argirusis, Chr

    2016-07-01

    Copper and nickel nanoparticles were synthesized using reducing agents in the presence of direct high energy ultra-sonication. The metallic nanoparticles were decorated on various ceramic substrates (e.g. α-Al2O3, and TiO2) leading to metal reinforced ceramics with up to 45% metallic content. Different parameters, such as the amount of precursor material or the substrate, as well as the intensity of ultrasound were examined, in order to evaluate the percentage of final metallic decoration on the composite materials. All products were characterized by means of Inductively Coupled Plasma Spectroscopy in order to investigate the loading with metallic particles. X-ray Diffraction and Scanning Electron Microscopy were also used for further sample characterization. Selected samples were examined using Transmission Electron Microscopy, while finally, some of the powders synthesized, were densified by means of Spark Plasma Sintering, followed by a SEM/EDX examination and an estimation of their porosity. PMID:26964967

  17. Effect of emulsion composition on gel strength and porosity in the preparation of macroporous alumina ceramics by freeze gelcasting

    Directory of Open Access Journals (Sweden)

    Sujith Vijayan

    2015-09-01

    Full Text Available The freeze gelcasting of hydrogenated vegetable oil-in-aqueous alumina slurry (HVO-in-AAS emulsions of HVO to AAS volume ratios in the range of 1.34–2.69 prepared from slurries of various alumina concentrations were studied to prepare macroporous ceramics of high porosity. The compressive strength (20–150 kPa and Young's modulus (120–1550 kPa of the gelled emulsion bodies increased with an increase in alumina slurry concentration and HVO to AAS volume ratio. Easy HVO removal from gelled emulsion bodies by extraction at room temperature with petroleum ether, a less toxic solvent, was achieved. The highest porosity achieved at a HVO to AAS volume ratio of 2.69 increased from 84 to 92.5% when the alumina concentrations in the slurry decreased from 30 to 10 vol.%. The cell size and cell interconnectivity of the ceramics depended on the alumina slurry concentration and HVO to AAS volume ratio. The Young's modulus of the macroporous ceramics modelled using the equation proposed by Gibson and Ashby showed large deviation in the model parameters, n and C, from the proposed values.

  18. Ceramic veneers with minimum preparation

    OpenAIRE

    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; Carvalho, Ricardo Marins; Furuse, Adilson Yoshio

    2013-01-01

    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative t...

  19. Preparation techniques for ceramic waste form powder

    International Nuclear Information System (INIS)

    The electrometallurgical treatment of spent nuclear fuels result in a chloride waste salt requiring geologic disposal. Argonne National Laboratory (ANL) is developing ceramic waste forms which can incorporate this waste. Currently, zeolite- or sodalite-glass composites are produced by hot isostatic pressing (HIP) techniques. Powder preparations include dehydration of the raw zeolite powders, hot blending of these zeolite powders and secondary additives. Various approaches are being pursued to achieve adequate mixing, and the resulting powders have been HIPed and characterized for leach resistance, phase equilibria, and physical integrity

  20. Bimodal distribution characteristic of microstructure and mechanical properties of nanostructured composite ceramic coatings prepared by supersonic plasma spraying

    International Nuclear Information System (INIS)

    Highlights: • The microstructure of NCs exhibited a bimodal distribution. • The proportions of FM and PM regions both increased with spray power increasing. • The mechanical properties followed Weibull distribution. - Abstract: Nanostructured composite ceramic coatings (NCs) were deposited by supersonic plasma spraying (SPS) technique. The microstructures of NCs were characterized using scanning electron microscope (SEM), X-ray diffraction (XRD) and transmission electron microscope (TEM). The results showed that the microstructure of NCs exhibited a bimodal distribution consisting of fully melted regions (FM regions) and partially melted regions (PM regions). With the spray power increasing, the proportions of FM regions and PM regions both increased, but no distinct laws were found. The measured data of elastic modulus, micro-hardness and fracture toughness were analyzed using Weibull statistics. The results showed that these micromechanical properties followed Weibull distribution and presented a characteristic of bimodal distribution

  1. Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material

    Science.gov (United States)

    Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)

    1994-01-01

    A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.

  2. Glass, Ceramics, and Composites

    International Nuclear Information System (INIS)

    Many studies of plutonium in glass and ceramics have taken place in the thirty years covered by this book. These studies have led to a substantial understanding, arising from fundamental research of actinides in solids and research and development in three technical fields: immobilization of the high level wastes (HLW) from commercial nuclear power plants and processing of nuclear weapons materials, environmental restoration in the nuclear weapons complex and, most recently, the immobilization of weapons-grade plutonium as a result of disarmament activities

  3. Ceramic based lightweight composites with extreme dynamic strength

    International Nuclear Information System (INIS)

    On the basis of several years experiments in development of high performance technical ceramics and in investigation of hetero-modulus and hetero-viscous materials and ceramic matrix composites the authors successfully developed a new family of ceramic reinforced lightweight composites with extreme dynamic strength. To obtain these lightweight composites first the matrix materials were developed from different sort of sintered ceramics with high porosity and after the prepared items were re-sintered using reactive sintering methods or were impregnated with nanoparticles of Si3N4, SiAlON ceramics or light metal alloys having excellent mechanical strength and properties. Where it was necessary the pores and material structures of ceramic matrix materials anchored excellent wetting for a wide range of metal alloys, so it was possible to develop several types of ceramic reinforced hetero-modulus light metal composites with extreme dynamic strength of different density. In this work the authors present the c-Si3N4 diamond particles reinforced corundum matrix composite shield plate structures and some of the specially developed low density ceramic foams and high porosity ceramic matrix materials for lightweight metallic composites

  4. Preparation and Dielectric Properties of (BaxSr1-xTiO3/Mg2TiO4 Composite Ceramics withA Functionally Graded Structure

    Directory of Open Access Journals (Sweden)

    LI Jun, WANG Xu-Sheng, CHAI Xiao Na, LIU Peng

    2014-01-01

    Full Text Available (BaxSr1-xTiO3/Mg2TiO4 composite ceramics with a constituent graded structure were prepared by a solid-state reaction method. Their microstructure and dielectric properties were analyzed by X-Ray diffraction (XRD, Scanning Electron Microscope (SEM, Energy Dispersive Spectroscope (EDS and dielectric property measurements. The results show that the samples sintered at 1375°C for 3 h are a composite phase of perovskite and spinel structure with a Ba/Sr ratio composition gradient. Compared with the composite samples with a fixed Ba/Sr ratio, the graded samples possess higher tunability and better temperature stability of dielectric properties. At room temperature (20°C, the tunability of a typical sample is 21.9% under an external DC field of 2 kV/mm, and it maintains a high value of 9.3% at high temperature of 60°C. The improvement of temperature stability is due to the difference in Curie temperature for different layers in gradient (Ba,SrTiO3. Meanwhile, the introduction of the composition gradient in this material helps us to obtain a wide temperature application range for the related device.

  5. High Temperature Tolerant Ceramic Composites Having Porous Interphases

    Energy Technology Data Exchange (ETDEWEB)

    Kriven, Waltraud M. (Champaign, IL); Lee, Sang-Jin (Chonnam, KR)

    2005-05-03

    In general, this invention relates to a ceramic composite exhibiting enhanced toughness and decreased brittleness, and to a process of preparing the ceramic composite. The ceramic composite comprises a first matrix that includes a first ceramic material, preferably selected from the group including alumina (Al2O3), mullite (3Al2O3.2SiO2), yttrium aluminate garnet (YAG), yttria stabilized zirconia (YSZ), celsian (BaAl2Si2O8) and nickel aluminate (NiAl2O4). The ceramic composite also includes a porous interphase region that includes a substantially non-sinterable material. The non-sinterable material can be selected to include, for example, alumina platelets. The platelets lie in random 3-D orientation and provide a debonding mechanism, which is independent of temperature in chemically compatible matrices. The non-sinterable material induces constrained sintering of a ceramic powder resulting in permanent porosity in the interphase region. For high temperature properties, addition of a sinterable ceramic powder to the non-sinterable material provides sufficiently weak debonding interphases. The ceramic composite can be provided in a variety of forms including a laminate, a fibrous monolith, and a fiber-reinforced ceramic matrix. In the laminated systems, intimate mixing of strong versus tough microstructures were tailored by alternating various matrix-to-interphase thickness ratios to provide the bimodal laminate.

  6. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  7. Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Jacques, S., E-mail: jacques@lcts.u-bordeaux1.fr [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France); Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P. [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France)

    2013-06-15

    In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called “interphase” between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC–TiC){sub n} interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC–TiC){sub n} films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

  8. Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

    International Nuclear Information System (INIS)

    In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called “interphase” between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC–TiC)n interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC–TiC)n films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

  9. Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

    Science.gov (United States)

    Jacques, S.; Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P.

    2013-06-01

    In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called "interphase" between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC-TiC)n interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC-TiC)n films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

  10. Residual stress in ceramics and ceramic composites

    International Nuclear Information System (INIS)

    Residual stresses in Si3N4 and SiC have been measured with X-ray diffraction after grinding and thermal shock. The produced surface stresses are compressive after both treatments. The stresses show a strong dependence on the quenching temperature up to a certain temperature when cracks relax the stresses. The influence of the amount of reinforcing phase on the residual stress state in a Al2O3/SiC whisker composite was investigated and correlated to a modified Eshelby model. The agreement is excellent. The composite was quenched in liquid He (4K) and the stress state measured after show no relaxation of stresses, indicating elastic behaviour. An in situ strain measurement as a function of temperature conducted on a Al2O3/SiC whisker composite and a SiC/TiB2 particle composite show very good agreement with the Eshelby model for the Al2O3/SiC system but not agreement for the SiC/TiB2 system. The reason is believed to be stress relaxation during sample preparation. (au) (53 refs., 24 figs., 14 tabs.)

  11. Preparation and characterization of TiO2 and Si-doped octacalcium phosphate composite coatings on zirconia ceramics (Y-TZP) for dental implant applications

    Science.gov (United States)

    Bao, Lei; Liu, Jingxiao; Shi, Fei; Jiang, Yanyan; Liu, Guishan

    2014-01-01

    In order to prevent the low temperature degradation and improve the bioactivity of zirconia ceramic implants, TiO2 and Si-doped octacalcium phosphate composite coating was prepared on zirconia substrate. The preventive effect on low temperature degradation and surface morphology of the TiO2 layer were studied. Meanwhile, the structure and property changes of the bioactive coating after doping Si were discussed. The results indicate that the dense TiO2 layer, in spite of some microcracks, inhibited the direct contact of the water vapor with the sample's surface and thus prevented the low temperature degradation of zirconia substrates. The acceleration aging test shows that the ratio of the monoclinic phase transition decreased from 10% for the original zirconia substrate to 4% for the TiO2-coated substrate. As to the Si-doped octacalcium phosphate coating prepared by biomimetic method, the main phase composition of the coating was octacalcium phosphate. The morphology of the coating was lamellar-like, and the surface was uniform and continuous with no cracks being observed. It is suggested that Si was added into the coating both through substituting for PO43- and doping as NaSiO3.

  12. Ceramic nanostructure materials, membranes and composite layers

    OpenAIRE

    Burggraaf, A.J.; Keizer, K.; Hassel, van, E Edwin

    1989-01-01

    Synthesis methods to obtain nanoscale materials will be briefly discussed with a focus on sol-gel methods. Three types of nanoscale composites (powders, membranes and ion implanted layers) will be discussed and exemplified with recent original research results. Ceramic membranes with a thickness of 1–10 μm consist of a packing of elementary particles with a size of 3–7 nm. The mean pore size is about 2.5–3 nm. The preparation routes are based on sol and sol-gel technologies. The pores can be ...

  13. Corrosion of ceramic matrix composites

    OpenAIRE

    Scanu, T.; Colomban, Ph.

    1993-01-01

    Air stable ceramic matrix composites are promising for thermostructural applications such as aircraft engine parts. Turbine parts are subject to both sulphuric acid and sodium molten salts corrosion due to sulphate traces in engine fuel and to the NaCl air content. The chemical stability is a very important criterion but this point has not received much attention to date. We report here a study of acidic and sodium corrosion of various aluminosilicate matrices : LAS matrices (Li2OAl2O32-6SiO2...

  14. Tantalum-Based Ceramics for Refractory Composites

    Science.gov (United States)

    Stewart, David A.; Leiser, Daniel; DiFiore, Robert; Kalvala, Victor

    2006-01-01

    A family of tantalum-based ceramics has been invented as ingredients of high-temperature composite insulating tiles. These materials are suitable for coating and/or permeating the outer layers of rigid porous (foam-like or fibrous) ceramic substrates to (1) render the resulting composite ceramic tiles impervious to hot gases and (2) enable the tiles to survive high heat fluxes at temperatures that can exceed 3,000 F ( 1,600 C).

  15. Microstructures and Toughening of TiC-TiB2 Ceramic Composites with Cr-Based Alloy Phase Prepared by Combustion Synthesis in High-Gravity Field

    OpenAIRE

    2015-01-01

    Micro-nanocrystalline microstructures which are characterized by TiB2 platelets of the average thickness close to or smaller than 1 μm can be achieved in nearly full-density solidified TiC-TiB2 ceramic composites with Cr-based alloy phases by combustion synthesis in ultra-high gravity field of 2500 g. The filler phases in ceramic composites are actually Cr-based alloy with a little solidified solution of Ni atoms and Al atoms. The hardness, flexural strength, and fracture toughness of the mat...

  16. Preparation and properties of dental zirconia ceramics

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Y2O3-stabilized tetragonal zireonia polyerystalline (Y-TZP) ceramics with high-performance were prepared for dental application by use of the micro-emulsion and two-step sintering method.The crystal phase,morphology,and microstructure of the reaction products were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and transmission electron microscopy (TEM).XRD results show that the ceramics mainly consist of tetragonal zirconia.Physical and mechanical properties test results show that the bending strength,fracture toughness,and the density of full sintered Y-TZP ceramics are llS0 MPa,5.53 crown machined with this material by CAD/CAM system exhibits a verisimilitude configuration and the material's expansion coefficient well matches that of the glaze.These results further indicate that the product can be used as a promising new ceramic material

  17. Corrosion of ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Scanu, T. (ONERA-OM, 92 Chatillon (France) LASIR, CNRS, 94 Thiais (France)); Colomban, P. (ONERA-OM, 92 Chatillon (France) LASIR, CNRS, 94 Thiais (France))

    1993-11-01

    Air stable ceramic matrix composites are promising for thermostructural applications such as aircraft engine parts. Turbine parts are subject to both sulphuric acid and sodium molten salts corrosion due to sulphate traces in engine fuel and to the NaCl air content. The chemical stability is a very important criterion but this point has not received much attention to date. We report here a study of acidic and sodium corrosion of various aluminosilicate matrices : LAS matrices (Li[sub 2]OAl[sub 2]O[sub 3]2-6SiO[sub 2],nP[sub 2]O[sub 5]) in the amorphous, [beta] eucryptite and [beta] spodumene forms, BAS matrix (BaOAl[sub 2]O[sub 3]2SiO[sub 2]) in the form of monoclinic and hexagonal celsian, NASICON matrix (Na[sub 3]Zr[sub 2]Si[sub 2]PO[sub 12]) and mullite matrix. Microstructure damages and ion exchange have been analysed by X-ray diffraction, IR absorption, scanning electron microscopy and Raman microprobe. Drastic corrosion is observed for [beta] spodumene containing composites with the formation of strong hydrogen bond or with the cell expansion due to Li/Na[sup +] exchange. Medium acidic attack occurs for glassy LAS, [beta] eucryptite, BAS and NASICON matrix composites. On the other hand, [beta] eucryptite, NASICON and monoclinic celsian resist to alkaline melts. Mullite matrix composites are never corroded. (orig.).

  18. Corrosion of ceramic matrix composites

    International Nuclear Information System (INIS)

    Air stable ceramic matrix composites are promising for thermostructural applications such as aircraft engine parts. Turbine parts are subject to both sulphuric acid and sodium molten salts corrosion due to sulphate traces in engine fuel and to the NaCl air content. The chemical stability is a very important criterion but this point has not received much attention to date. We report here a study of acidic and sodium corrosion of various aluminosilicate matrices : LAS matrices (Li2OAl2O32-6SiO2,nP2O5) in the amorphous, β eucryptite and β spodumene forms, BAS matrix (BaOAl2O32SiO2) in the form of monoclinic and hexagonal celsian, NASICON matrix (Na3Zr2Si2PO12) and mullite matrix. Microstructure damages and ion exchange have been analysed by X-ray diffraction, IR absorption, scanning electron microscopy and Raman microprobe. Drastic corrosion is observed for β spodumene containing composites with the formation of strong hydrogen bond or with the cell expansion due to Li/Na+ exchange. Medium acidic attack occurs for glassy LAS, β eucryptite, BAS and NASICON matrix composites. On the other hand, β eucryptite, NASICON and monoclinic celsian resist to alkaline melts. Mullite matrix composites are never corroded. (orig.)

  19. Plasma etching a ceramic composite. [evaluating microstructure

    Science.gov (United States)

    Hull, David R.; Leonhardt, Todd A.; Sanders, William A.

    1992-01-01

    Plasma etching is found to be a superior metallographic technique for evaluating the microstructure of a ceramic matrix composite. The ceramic composite studied is composed of silicon carbide whiskers (SiC(sub W)) in a matrix of silicon nitride (Si3N4), glass, and pores. All four constituents are important in evaluating the microstructure of the composite. Conventionally prepared samples, both as-polished or polished and etched with molten salt, do not allow all four constituents to be observed in one specimen. As-polished specimens allow examination of the glass phase and porosity, while molten salt etching reveals the Si3N4 grain size by removing the glass phase. However, the latter obscures the porosity. Neither technique allows the SiC(sub W) to be distinguished from the Si3N4. Plasma etching with CF4 + 4 percent O2 selectively attacks the Si3N4 grains, leaving SiC(sub W) and glass in relief, while not disturbing the pores. An artifact of the plasma etching reaction is the deposition of a thin layer of carbon on Si3N4, allowing Si3N4 grains to be distinguished from SiC(sub W) by back scattered electron imaging.

  20. Influence of the A/B nonstoichiometry, composition modifiers, and preparation methods on properties of Li- and Ta-modified (K,Na)NbO3 ceramics

    Science.gov (United States)

    Morozov, Maxim I.; Hoffmann, Michael J.; Benkert, Katrin; Schuh, Carsten

    2012-12-01

    Properties of Li- and Ta- modified (K,Na)NbO3 piezoceramics with the base composition near the orthorhombic-tetragonal phase boundary have been investigated with respect to variation of temperature, stoichiometry, compositional homogeneity, atmosphere of thermal treatment, and dopants (Ba, Mn). Although the influence of the most of the abovementioned factors has already been reported in the literature, the paper focuses on several aspects of the composition—property relationships that still remain controversial or poorly elucidated. In particular, we show that improvement of compositional homogeniety in these ceramics emphasizes the instability of piezoelectric response with respect to variation of temperature in the vicinity of the orthorhombic-tetragonal phase transition. Ba dopant is shown to suppress conductivity in ceramics sintered in air, though it makes conductivity more sensitive to variation of the oxygen partial pressure. Mn dopant is shown to suppress conductivity and strongly reduce the influence of the oxygen partial pressure on conductivity of the ceramics. Finally, we show that chemical modifications to the ceramic composition, such as Mn dopant or variation of nonstoichiometry affect the piezoelectric response mainly by the shift of the orthorhombic-tetragonal phase transition temperature.

  1. Method of making multilayered titanium ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, George T., II; Hansen; Jeffrey S.; Oden; Laurance L.; Turner; Paul C.; Ochs; Thomas L.

    1998-08-25

    A method making a titanium ceramic composite involves forming a hot pressed powder body having a microstructure comprising at least one titanium metal or alloy layer and at least one ceramic particulate reinforced titanium metal or alloy layer and hot forging the hot pressed body follwed by hot rolling to substantially reduce a thickness dimension and substantially increase a lateral dimension thereof to form a composite plate or sheet that retains in the microstructure at least one titanium based layer and at least one ceramic reinforced titanium based layer in the thickness direction of the composite plate or sheet.

  2. Low-Cost Preparation of Boron Nitride Ceramic Powders

    Institute of Scientific and Technical Information of China (English)

    LI Duan; ZHANG Changrui; LI Bin; CAO Feng; WANG Siqing; LIU Kun; FANG Zhenyu

    2012-01-01

    The amorphous boron nitride ceramic powders were prepared at 750-950 ℃ by the lowcost urea route,and the effects of preparation temperatures,molar ratios of the raw materials and oxidation treatment on the composition,structure and surface morphology of the products were investigated through FTIR,XRD and SEM.The results show that the products ceramize and crystallize gradually with the increase of the temperature.When the molar ratio and reaction temperature are 3:2 and 850 ℃,respectively,the products have high purity,compact structure and nice shape.The oxidation treatment at 450 ℃ will not impair the composition and structure of boron nitfide but effectively remove the impurities.

  3. Celsian Glass-Ceramic Matrix Composites

    Science.gov (United States)

    Bansal, Narottam P.; Dicarlo, James A.

    1996-01-01

    Glass-ceramic matrix reinforced fiber composite materials developed for use in low dielectric applications, such as radomes. Materials strong and tough, exhibit low dielectric properties, and endure high temperatures.

  4. Simplex Ceramic Matrix Composite Turbine Blisk Testing

    Science.gov (United States)

    Mash, Matt; McConnaughey, Helen V. (Technical Monitor)

    2001-01-01

    The purpose of this presentation is to discuss the testing and demonstration of the Ceramic Matrix Composite Turbine Blisk. Also discussed are material damping, fatigue life, damage to trailing edges, performance, unsteady blade loading, and stress.

  5. Preparation and Structure of Rainbow Piezoelectric Ceramics

    Institute of Scientific and Technical Information of China (English)

    SHEN Xing

    2003-01-01

    Rainbow piezoelectric ceramics are a new type of stress-biased, oxide-reduced composite ferroelectric ceramics, which have a special dome structure. The have shown excellent properties such as ultra-high displacement under an applied electric field and enhanced load-bearing capability. In this article, their manufacture,structures and properties were discussed in detail by combining experiments and theory analysis. The resuts show that the optimal conditions for producing Rainbow samples from PLZT ceramics were determined to be 900℃ for 1 to 1.5 hours. A number of different phases have been found in the reduced layer of Rainbow ceramics by XRD analyses . The phases found include metallic lead and other oxide phases , such cs PbO , ZrO2 and TiO2 . The original PLZT phase was not observed. The reduced layer was transgranularly fractured while the unreduced ceramic was intergranularly fractured. Two kinds of fracture types can be seen at the interface , which denotes the different degrees of reduction. It is shown that the Pb grains ( about 0.2 μm ) constitute a continuous phase in the reduced layer, which accounts for the good electrical condnctivity.

  6. Ceramic fiber reinforced glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam P. (Inventor)

    1993-01-01

    A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

  7. Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

    Science.gov (United States)

    Bansal, Narottam P.; Choi, Sung R.

    2007-01-01

    A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

  8. Metal-ceramic composites for hostile environment applications

    International Nuclear Information System (INIS)

    The authors have developed a new metal-ceramic composite made from vanadium metal (V) and a non-stoichiometric magnesio-aluminate spinel ceramic. Three vanadium-spinel compositions, 40-60, 50-50, and 60-40 (by volume) were prepared by hot pressing mixtures of commercial powders. The properties of these composites were determined by measuring coefficient of thermal expansion, hardness, elastic constants, and fracture toughness. Radiation damage studies were performed on 50-50 vanadium-spinel composite samples using 1.5 MeV Xe+ ions, with samples held both at 20 K and at room temperature. Room temperature irradiated samples exhibited very little change in microstructure, indicating that this composite has radiation damage resistance qualities such as resistance to volume swelling under particle bombardment. This feature, as well as other properties reviewed in this paper, suggest that vanadium-spinel composites are attractive structural materials for fusion reactor design

  9. Batch compositions for cordierite ceramics

    Science.gov (United States)

    Hickman, David L.

    1994-07-26

    Ceramic products consisting principally of cordierite and a method for making them are provided, the method employing batches comprising a mineral component and a chemical component, the mineral component comprising clay and talc and the chemical component consisting essentially of a combination of the powdered oxides, hydroxides, or hydrous oxides of magnesium, aluminum and silicon. Ceramics made by extrusion and firing of the batches can exhibit low porosity, high strength and low thermal expansion coefficients.

  10. Preparation and Characterization of Yb - doped YAG Ceramics

    OpenAIRE

    Hostasa, Jan; Esposito, Laura; Alderighi, Daniele; Pirri, Angela

    2011-01-01

    Rare-earth doped yttrium aluminum garnet (YAG) ceramics are among the most widely produced transparent ceramics for laser applications. Yb:YAG ceramics are an interesting IR laser material [1], which allows significantly higher doping compared to the generally more used Nd:YAG [2,3]. This work presents the preparation of polycrystalline Yb:YAG ceramics with dopant concentration from 0 up to 20 at.% via solid state reactive sintering. Samples were prepared via cold isostatic pressing of spray ...

  11. Structural and impedance characterization of ceramics prepared from NPK fertilizer

    Directory of Open Access Journals (Sweden)

    Diouma Kobor

    2015-06-01

    Full Text Available One of the main objectives of this work was to study the possibilities of valorising the phosphates through the development of a conductive ceramics using NPK fertilizer as a precursor. Phosphorus based powders were synthesized using solid state technique from NPK fertilizer, lithium chloride and iron chloride at different temperatures up to 900 °C and ceramic samples were prepared by the powder pressing and sintering at 1100 °C. XRD spectra of the calcined powders show various sharp peaks indicating a relatively high degree of crystallinity and presence of different crystalline phases, such as: phosphorus based crystalline compounds (AlPO4 and LiFePO4, ferrite (Fe3O4 and DyFeO3, CaSO4 and K3DyCl6. The prepared phosphorus based ceramics showed very interesting electrical and dielectric properties. Thus, in the future the obtained ceramics could find application in electronic or energy storage devices. However, further investigations are necessary to understand the exact chemical composition and structural characteristics of this material, to better understand the origin of the obtained electrical and dielectric behaviour.

  12. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten;

    2000-01-01

    . After the mechanical deformation the tapes are heat treated at approximately 835C whereby the powder-cores by phase diffusion and grain growth are converted into superconducting, ceramic fibres. The geometry, density and texture of the powder cores before heat treatment is essential for the quality and......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and...

  13. Method of producing a ceramic fiber-reinforced glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam P. (Inventor)

    1994-01-01

    A fiber-reinforced composite composed of a BaO-Al2O3-2SiO2 (BAS) glass ceramic matrix is reinforced with CVD silicon carbide continuous fibers. A slurry of BAS glass powders is prepared and celsian seeds are added during ball melting. The slurry is cast into tapes which are cut to the proper size. Continuous CVD-SiC fibers are formed into mats of the desired size. The matrix tapes and the fiber mats are alternately stacked in the proper orientation. This tape-mat stack is warm pressed to produce a 'green' composite. The 'green' composite is then heated to an elevated temperature to burn out organic constituents. The remaining interim material is then hot pressed to form a silicon carbide fiber-reinforced celsian (BAS) glass-ceramic matrix composite which may be machined to size.

  14. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  15. Preparation, microstructural evolution and properties of Ni–Zr intermetallic/Zr–Si ceramic reinforced composite coatings on zirconium alloy by laser cladding

    International Nuclear Information System (INIS)

    NiZr2–ZrSi–Zr5(SixNi1−x)4-ZrC intermetallic/ceramic reinforced composite coatings were in situ synthesized by laser cladding the pre-placed Ni–Cr–B–Si powder on zirconium substrate. Microstructure and phase constituents were investigated by X-ray diffraction (XRD), optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS). Microhardness tester and block-on-ring wear tester were employed to measure the hardness distribution and wear resistance of the intermetallic/ceramic reinforced composite coating. Results indicated that the multiphase of reinforcements includes Ni–Zr intermetallic compounds (e.g., NiZr and NiZr2) and Zr–Si(C) ceramic phases (e.g., ZiSi, Zr5Si4 and ZrC). Ni–Si clusters transforming to Zr–Si–Ni clusters at high temperature facilitated the forming of Zr5(SixNi1−x)4 and during the growth of Zr5(SixNi1−x)4, the consumption of Zr atoms at the lateral interface of liquid/Zr5(SixNi1−x)4 resulted into developing Zr-poor zone near Zr5(SixNi1−x)4. The microhardness and wear resistance of the coating were significantly improved by various reinforced phases in comparison to zirconium substrate. - Highlights: • NiZr2–ZrSi–Zr5(SixNi1−x)4-ZrC compostie coating was in-situ synthesized. • Ni–Si clusters transforming resulted into developing Zr-poor zone near Zr5(SixNi1−x)4. • Reinforced phases significantly improve wear resistance of the coating

  16. Engineering of silicon-based ceramic fibers: Novel SiTaC(O) ceramic fibers prepared from polytantalosilane

    International Nuclear Information System (INIS)

    Research highlights: → This paper reports the preparation and characterization of a novel variety of silicon-based ceramic fibers. → In the present paper, we provide a detailed picture of the preparation process of SiTaC(O) ceramic fibers from a polytantalosilane. → We have fully characterized the polymer by FT-IR, NMR, chemical composition, GPC and TGA as well as the chemical composition, the structure, the texture, and the mechanical properties of the ceramic fibers by XPS, SEM, X-ray diffraction (XRD), and mechanical tests. - Abstract: A novel variety of silicon-based ceramic fibers has been prepared from a preceramic organosilicon polymers called polytantalocarbosilane (PTaCS). This melt-spinnable polymer has been synthesized by thermally induced reactions between tantalum (V) tetraethoxyacetylacetonate (Ta(Acac)(OEt)4) and polysilacarbosilane (PSCS). The polymer in which [-Si-C-]n chains are crosslinked via Ta-containing bridges as identified by infrared spectroscopy, XPS and NMR, is decomposed in high ceramic yield (76%) and can be spun in the molten state into fibers to be cured in air then pyrolyzed in flowing nitrogen at 1200 deg. C into amorphous SiTaC(O) fibers. Complete characterization of this new generation of silicon-based ceramic fibers was made based on mechanical tests, XRD and SEM. These fibers exhibit relatively good mechanical properties and excellent high-temperature stability with good oxidation resistance.

  17. Engineering of silicon-based ceramic fibers: Novel SiTaC(O) ceramic fibers prepared from polytantalosilane

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Z., E-mail: xiezhengfang@163.com [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Cao, S.; Wang, J. [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Yan, X. [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Bernard, S., E-mail: Samuel.Bernard@univ-lyon1.fr [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France); Miele, P. [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France)

    2010-10-15

    Research highlights: {yields} This paper reports the preparation and characterization of a novel variety of silicon-based ceramic fibers. {yields} In the present paper, we provide a detailed picture of the preparation process of SiTaC(O) ceramic fibers from a polytantalosilane. {yields} We have fully characterized the polymer by FT-IR, NMR, chemical composition, GPC and TGA as well as the chemical composition, the structure, the texture, and the mechanical properties of the ceramic fibers by XPS, SEM, X-ray diffraction (XRD), and mechanical tests. - Abstract: A novel variety of silicon-based ceramic fibers has been prepared from a preceramic organosilicon polymers called polytantalocarbosilane (PTaCS). This melt-spinnable polymer has been synthesized by thermally induced reactions between tantalum (V) tetraethoxyacetylacetonate (Ta(Acac)(OEt){sub 4}) and polysilacarbosilane (PSCS). The polymer in which [-Si-C-]{sub n} chains are crosslinked via Ta-containing bridges as identified by infrared spectroscopy, XPS and NMR, is decomposed in high ceramic yield (76%) and can be spun in the molten state into fibers to be cured in air then pyrolyzed in flowing nitrogen at 1200 deg. C into amorphous SiTaC(O) fibers. Complete characterization of this new generation of silicon-based ceramic fibers was made based on mechanical tests, XRD and SEM. These fibers exhibit relatively good mechanical properties and excellent high-temperature stability with good oxidation resistance.

  18. The corrosion of ceramic-matrix composites

    International Nuclear Information System (INIS)

    Ceramic matrix composites could replace existing metals and alloys in aircraft, naval engine parts or heat exchanged systems because of their low density and high thermostability. These composites are promising materials for long-life applications if the metastable state of the composite is preserved during the synthesis and on working atmospheres without deletorious evolution of the fibre, the matrix and of the fibre-matrix interface. The review begins with a brief recall on the corrosion of ceramics able to be used in composites (SiC, Si3N4, AlN, BN, aluminosilicates, C). The main sources of corrosion in combustion environment (proton, sodium ion) are discussed. A comparison is made with long-term corrosion at room-temperature. Examples of the different corrosion mechanisms observed for Nicalon NLM202 fibre glass-ceramic or ceramic (LAS, CAS, celsian, cordierite, Al2TiO5, mullite, Nasicon) matrix composites developed at ONERA are presented : ion exchange, grain boundary dissolution, fluxing, favourable and unfavourable fibre-matrix reaction, enhanced corrosion by prior fibre-matrix reaction. (orig.)

  19. The corrosion of ceramic-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Colomban, P. [ONERA, Chatillon (France)]|[CNRS, LASIR, Thiais (France)

    1997-12-31

    Ceramic matrix composites could replace existing metals and alloys in aircraft, naval engine parts or heat exchanged systems because of their low density and high thermostability. These composites are promising materials for long-life applications if the metastable state of the composite is preserved during the synthesis and on working atmospheres without deletorious evolution of the fibre, the matrix and of the fibre-matrix interface. The review begins with a brief recall on the corrosion of ceramics able to be used in composites (SiC, Si{sub 3}N{sub 4}, AlN, BN, aluminosilicates, C). The main sources of corrosion in combustion environment (proton, sodium ion) are discussed. A comparison is made with long-term corrosion at room-temperature. Examples of the different corrosion mechanisms observed for Nicalon NLM202 fibre glass-ceramic or ceramic (LAS, CAS, celsian, cordierite, Al{sub 2}TiO{sub 5}, mullite, Nasicon) matrix composites developed at ONERA are presented : ion exchange, grain boundary dissolution, fluxing, favourable and unfavourable fibre-matrix reaction, enhanced corrosion by prior fibre-matrix reaction. (orig.) 39 refs.

  20. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  1. Glasses, ceramics, and composites from lunar materials

    Science.gov (United States)

    Beall, George H.

    1992-02-01

    A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

  2. Glasses, ceramics, and composites from lunar materials

    Science.gov (United States)

    Beall, George H.

    1992-01-01

    A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

  3. Preparation, microstructural evolution and properties of Ni–Zr intermetallic/Zr–Si ceramic reinforced composite coatings on zirconium alloy by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Kun; Li, Yajiang, E-mail: yajli@sdu.edu.cn; Wang, Juan; Ma, Qunshuang; Li, Jishuai; Li, Xinyue

    2015-10-25

    NiZr{sub 2}–ZrSi–Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4}-ZrC intermetallic/ceramic reinforced composite coatings were in situ synthesized by laser cladding the pre-placed Ni–Cr–B–Si powder on zirconium substrate. Microstructure and phase constituents were investigated by X-ray diffraction (XRD), optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS). Microhardness tester and block-on-ring wear tester were employed to measure the hardness distribution and wear resistance of the intermetallic/ceramic reinforced composite coating. Results indicated that the multiphase of reinforcements includes Ni–Zr intermetallic compounds (e.g., NiZr and NiZr{sub 2}) and Zr–Si(C) ceramic phases (e.g., ZiSi, Zr{sub 5}Si{sub 4} and ZrC). Ni–Si clusters transforming to Zr–Si–Ni clusters at high temperature facilitated the forming of Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4} and during the growth of Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4}, the consumption of Zr atoms at the lateral interface of liquid/Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4} resulted into developing Zr-poor zone near Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4}. The microhardness and wear resistance of the coating were significantly improved by various reinforced phases in comparison to zirconium substrate. - Highlights: • NiZr{sub 2}–ZrSi–Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4}-ZrC compostie coating was in-situ synthesized. • Ni–Si clusters transforming resulted into developing Zr-poor zone near Zr{sub 5}(Si{sub x}Ni{sub 1−x}){sub 4}. • Reinforced phases significantly improve wear resistance of the coating.

  4. Thermodynamic Investigation of Synthesizaing Metastable β—Sialon—Alon Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    HUANGXiangdong; LIWenchao; 等

    1999-01-01

    Based on its thermodynamic analysis ,β-Sialon-Alon metastable composite ceramic has been prepared by hot pressing sintering,XRD results indicate that the product of hot pressing singering is indeed Sialon-Alon metastable omposite ceramic ,which is in accordance with thermodynamic analysis

  5. Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.; Fox, Dennis; Eldridge, Jeffrey; Robinson, R. Craig; Bansal, Narottam

    2004-01-01

    One key factor that limits the performance of current gas turbine engines is the temperature capability of hot section structural components. Silicon-based ceramics, such as SiC/SiC composites and monolithic Si3N4, are leading candidates to replace superalloy hot section components in the next generation gas turbine engines due to their excellent high temperature properties. A major stumbling block to realizing Si-based ceramic hot section components is the recession of Si-based ceramics in combustion environments due to the volatilization of silica scale by water vapor. An external environmental barrier coating (EBC) is the most promising approach to preventing the recession. Current EBCs are based on silicon, mullite (3A12O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit the durability and temperature capability of current EBCs. Research is underway to develop EBCs with longer life and enhanced temperature capability. Understanding key issues affecting the performance of current EBCs is necessary for successful development of advanced EBCs. These issues include stress, chemical compatibility, adherence, and water vapor stability. Factors that affect stress are thermal expansion mismatch, phase stability, chemical stability, elastic modulus, etc. The current understanding on these issues will be discussed.

  6. Elaboration of new ceramic composites containing glass fibre production wastes

    International Nuclear Information System (INIS)

    Two main by-products or waste from the production of glass fibre are following: sewage sludge containing montmorillonite clay as sorbent material and ca 50 % of organic matter as well as waste glass from aluminium borosilicate glass fibre with relatively high softening temperature (> 600 degree centigrade). In order to elaborate different new ceramic products (porous or dense composites) the mentioned by-products and illicit clay from two different layers of Apriki deposit (Latvia) with illite content in clay fraction up to 80-90 % was used as a matrix. The raw materials were investigated by differential-thermal (DTA) and XRD analysis. Ternary compositions were prepared from mixtures of 15 - 35 wt % of sludge, 20 wt % of waste glass and 45 - 65 wt % of clay and the pressed green bodies were thermally treated in sintering temperature range from 1080 to 1120 degree centigrade in different treatment conditions. Materials produced in temperature range 1090 - 1100 degree centigrade with the most optimal properties - porosity 38 - 52 %, water absorption 39 - 47 % and bulk density 1.35 - 1.67 g/cm3 were selected for production of porous ceramics and materials showing porosity 0.35 - 1.1 %, water absorption 0.7 - 2.6 % and bulk density 2.1 - 2.3 g/cm3 - for dense ceramic composites. Obtained results indicated that incorporation up to 25 wt % of sewage sludge is beneficial for production of both ceramic products and glass-ceramic composites according to the technological properties. Structural analysis of elaborated composite materials was performed by scanning electron microscopy(SEM). By X-ray diffraction analysis (XRD) the quartz, diopside and anorthite crystalline phases were detected. (Author) 16 refs.

  7. High temperature resistant cermet and ceramic compositions

    Science.gov (United States)

    Phillips, W. M. (Inventor)

    1978-01-01

    Cermet compositions having high temperature oxidation resistance, high hardness and high abrasion and wear resistance, and particularly adapted for production of high temperature resistant cermet insulator bodies are presented. The compositions are comprised of a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Also disclosed are novel ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride.

  8. High Strain Rate Compression Testing of Ceramics and Ceramic Composites.

    Energy Technology Data Exchange (ETDEWEB)

    Blumenthal, W. R. (William R.)

    2005-01-01

    The compressive deformation and failure behavior of ceramics and ceramic-metal composites for armor applications has been studied as a function of strain rate at Los Alamos National Laboratory since the late 1980s. High strain rate ({approx}10{sup 3} s{sup -1}) uniaxial compression loading can be achieved using the Kolsky-split-Hopkinson pressure bar (SHPB) technique, but special methods must be used to obtain valid strength results. This paper reviews these methods and the limitations of the Kolsky-SHPB technique for this class of materials. The Kolsky-split-Hopkinson pressure bar (Kolsky-SHPB) technique was originally developed to characterize the mechanical behavior of ductile materials such as metals and polymers where the results can be used to develop strain-rate and temperature-dependent constitutive behavior models that empirically describe macroscopic plastic flow. The flow behavior of metals and polymers is generally controlled by thermally-activated and rate-dependent dislocation motion or polymer chain motion in response to shear stresses. Conversely, the macroscopic mechanical behavior of dense, brittle, ceramic-based materials is dominated by elastic deformation terminated by rapid failure associated with the propagation of defects in the material in response to resolved tensile stresses. This behavior is usually characterized by a distribution of macroscopically measured failure strengths and strains. The basis for any strain-rate dependence observed in the failure strength must originate from rate-dependence in the damage and fracture process, since uniform, uniaxial elastic behavior is rate-independent (e.g. inertial effects on crack growth). The study of microscopic damage and fracture processes and their rate-dependence under dynamic loading conditions is a difficult experimental challenge that is not addressed in this paper. The purpose of this paper is to review the methods that have been developed at the Los Alamos National Laboratory to

  9. Continuous Fiber Ceramic Composites (CFCC)

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Wagner

    2002-12-18

    This report summarizes work to develop CFCC's for various applications in the Industries of the Future (IOF) and power generation areas. Performance requirements range from relatively modest for hot gas filters to severe for turbine combustor liners and infrared burners. The McDermott Technology Inc. (MTI) CFCC program focused on oxide/oxide composite systems because they are known to be stable in the application environments of interest. The work is broadly focused on dense and porous composite systems depending on the specific application. Dense composites were targeted at corrosion resistant components, molten aluminum handling components and gas turbine combustor liners. The development work on dense composites led to significant advances in fiber coatings for oxide fibers and matrix densification. Additionally, a one-step fabrication process was developed to produce low cost composite components. The program also supported key developments in advanced oxide fibers that resulted in an improved version of Nextel 610 fiber (commercially available as Nextel 650) and significant progress in the development of a YAG/alumina fiber. Porous composite development focused on the vacuum winding process used to produce hot gas filters and infrared burner components.

  10. Reinforcing and toughening alumina/titania ceramic composites with nano-dopants from nanostructured composite powders

    International Nuclear Information System (INIS)

    Nanostructured alumina/titania composite powders were prepared using nanosized alumina and titania doped with nanosized zirconia and ceria through ball-milling, spray drying and heat treating. The nanostructured reconstituted powders were then cool isostatic pressed and pressureless sintered into bulk ceramic composites. The phase constitution and microstructures of as-prepared ceramic composites were characterized by using X-ray diffractometer and scanning electron microscope. The mechanical properties of the ceramic composites were evaluated by Vickers hardness test, flexural strength test and fracture toughness test. The effects of nano-dopants and sintering temperatures on the microstructures and mechanical properties of the composites were investigated. It was found that nano-dopants had the effects of lowering sintering temperature, accelerating densification, reinforcing and toughening the composites. The maximum flexural strength, fracture toughness and Vickers hardness of the composites with nano-dopants were 51, 20 and 56% higher than that of the composites without nano-dopants. The reinforcing and toughening mechanisms are discussed in detail.

  11. Ceramic matrix and resin matrix composites - A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  12. Ceramic matrix and resin matrix composites: A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  13. Production of AlN-Si-Al Ceramic-Metal Composites via Pressurless Infiltration Method

    OpenAIRE

    KALEMTAŞ, Ayşe; ARSLAN, Gürsoy; KARA, Ferhat

    2014-01-01

    In this work, the production of light (∼2,9 g/cm3) and dense (> 99 %) AlN based ceramic metal composites was conducted by the pressureless melt infiltration method. These composites contain a high ceramic volume fraction (> 50 vol %) which is the result of the reaction between Si3N4 and Al in the Si3N4-Al system. The production of the ceramic-metal composites was achieved via infiltrating 2024 Al alloys at different temperatures and holding times into the porous pellets which were prepared us...

  14. Boron carbide whisker and platelet reinforced ceramic matrix composites

    International Nuclear Information System (INIS)

    Boron carbide whisker and platelet-reinforced alumina and boron-carbide-whisker-reinforced silicon carbide composites were prepared by hot-pressing. The mechanical properties of hot-pressed boron carbide platelet and whisker-reinforced composites are better than the inherent ceramic matrix. A maximum fracture toughness, K(lc), of 9.5 MPa sq rt m is achieved for alumina/boron carbide whisker composites, 8.6 MPa sq rt m is achieved for alumina/boron carbide platelet composites, and 3.8 MPa sq rt m is achieved for silicon carbide/boron carbide whisker composites. The fracture toughness is dependent on the volume fraction of the platelets and whiskers. 12 refs

  15. Effect of Rare Earth Composite Ceramic Materials on Oil Combustion of Oil-Burning Boiler

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The rare earth composite ceramic materials were prepared using rare earths and far infrared natural mineral. The effects of the as-prepared ceramic materials on the oil consumption and air pollutants emissions of oil-burning boiler were investigated. The results show that the composite ceramic materials can radiate higher intensity of far infrared. The molecular movement is strengthened and the chemical bonds of the molecules are easily ruptured when the diesel oil is dealt with the composite materials. The oil-saving rate of the RBS·VH-1.5 boiler dealt with the rare earth composite ceramic materials is 3.49%, and the reducing rates of CO and NO in the exhaust gas are 25.4% and 9.7%, respectively.

  16. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L. [Georgia Inst. of Technology, Atlanta, GA (United States)

    1995-08-01

    This project involves experimental and modeling investigation of the transport properties of chemical vapor infiltration (CVI) preforms and densified composites, with particular emphasis on gas permeability and mass diffusivity. The results of this work will be useful both for on-going CVI process development and for evaluation and optimization of composite materials for fossil energy applications. With preforms made with 500 filaments/tow Nicalon at 40 vol% fiber loading, permeability values are similar for square-weave cloth layup and 3-D weave at low density. At greater densification the 3-D weave permeability is lower and approaches zero with significantly more closed porosity than the cloth layup. For filament wound preforms we were unable to make reliable measurements with the available materials. A model for gas transport in these materials utilizes percolation theory concepts. The ultimate achievable density is related to the closing of a continuous gas path through the preform. As the density approaches this limit the gas permeability and diffusivity vanish exponentially. The value of this limit is controlled primarily by the preform fiber architecture. The observed difference between the cloth layup and 3-D weave materials is due to the larger pores at tow crossing points found in the 3-D weave.

  17. Preparation and Chiral Selectivity of BSA-Modified Ceramic Membrane

    Institute of Scientific and Technical Information of China (English)

    Cai Lian SU; Rong Ji DAI; Bin TONG; Yu Lin DENG

    2006-01-01

    An affinity-transport system, containing porous ceramic membranes bound with bovine serum albumin (BSA) was used for chiral separation of racemic tryptophan. The preparation of BSA modified ceramic membrane included three steps. Firstly, the membrane was modified with amino group using silanization with an amino silane. Secondly, the amino group modified membrane was bound with aldehyde group using gluteraldehyde. Finally, BSA was covalently bound on the surface of the ceramic membrane. Efficient separation of racemic tryptophan was carried out by performing permeation cell experiments, with BSA modified, porous ceramic membranes.

  18. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Hablutzel, N. [Georgia Institute of Technology, Atlanta, GA (United States)

    1996-08-01

    Instrumentation and procedures have been completed for measurement of gas permeability and mass diffusivity of fiber preforms and porous materials. Results are reported for composites reinforced with Nicalon fiber in cloth lay-up and 3-D weave and with Nextel fiber in multi-layer braid. Measured permeability values range from near 100 to less than 0.1 darcies. Mass diffusivity is reported as a structure factor relating the diffusion through the porous material to that in free space. This measure is independent of the diffusing species and depends only on the pore structure of the material. Measurements are compared to predictions of a node-bond model for gas transport. Model parameters adjusted to match measured transport properties relate to physical microstructure features of the different architectures. Combination of this transport model with the CVI process model offers a predictive method to evaluate the densification behavior of various fiber preforms.

  19. Preparation of Machinable Bioactive Glass-ceramics by Sol-gel Method

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method.The composite sol was then transformed into gel by aging under different temperatures. The gel was dried finally by super critically drying method and sintered to obtain the machinable bioactive glass-ceramics. Effect of thermal treatment on crystallization of the glass-ceramics was investigated by X-ray diffraction (XRD) analysis. Microstructure of the glass-ceramics was observed by Scanning Electron Microscopy (SEM) and the mechanism of machinability was discussed. Phlogopite and hydroxylapatite were identified as main crystal phases by XRD analysis under thermal treatment at 750 ℃ and 950 ℃ for 1.5 h separately. The relative bulk density could achieve 99%under 1050 ℃ for 4 h. Microstructure of the glass-ceramics showed that the randomly distributed phlogopite and hydroxylapatite phases were favorable to the machinability of the glass-ceramics. A mean bending strength of about 160-180 MPa and a fracture toughness parameter KIC of about 2.1-2.3 were determined for the glass-ceramics.

  20. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  1. Dielectric properties of BST/MZO ceramic composites

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Ba0.6Sr0.4TiO3/Mg1-xZnxO (MZO, x = 0, 0.05, 0.10, 0.15 and 0.20) ceramic composites were prepared by traditional ceramic processing. The crystal structure, fracture surface morphology, and dielectric properties were investigated. The samples with x = 0, 0.05 and 0.10 exhibited favorable sintering behavior, and homogeneous diphase microstructure was obtained. Nevertheless, the microstructure of the samples with x = 0.15 and 0.20 was inhomogeneous and abnormal grain growth could be observed, and the abnormal grain growth induced the degradation of dielectric strength. The sample with x = 0.10 has relatively low dielectric loss (1.26×10-3) and the optimal FOM value (about 174).

  2. Characterization of CVI densification of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-05-01

    Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

  3. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

    Science.gov (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

    2015-08-01

    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  4. Development of high-density ceramic composites for ballistic applications

    International Nuclear Information System (INIS)

    The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm2. These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al2O3 will be presented

  5. Assessment of ceramic composites for MMW space nuclear power systems

    International Nuclear Information System (INIS)

    Proposed multimegawatt nuclear power systems which operate at high temperatures, high levels of stress, and in hostile environments, including corrosive working fluids, have created interest in the use of ceramic composites as structural materials. This report assesses the applicability of several ceramic composites in both Brayton and Rankine cycle power systems. This assessment considers an equilibrium thermodynamic analysis and also a nonequilibrium assessment. (FI)

  6. Ceramic powder prepared by a wet method

    International Nuclear Information System (INIS)

    In the present paper we present the preparation of zirconium titanate powder via hydroxoperoxoprecursors. The effects of progressive thermal treatment on this precursor have been investigated by series of techniques. Zirconium titanate is a very well known material for a wide field of applications. It constitutes one of the most important families of ferroelectric material. Their longstanding use in ceramic capacitors has been joined more recently by their applications as resonator components in filters and frequency-stable oscillators in the GHz range. The binary system TiO2-ZrO2 has been shown to be a potential material capable of being used as catalytic or photocatalytic material. The electrolyte used was a mixture of ZrOCl2-8H2O and TiCl4 dissolved in water. All the chemicals were reagent grade. The water was deionized. The bath temperatures were controlled within a range of 20-30 deg. C. The anode and the cathode were two winding concentric wires. They were placed vertically in the center of the beaker. The non-isothermal thermal gravimetric (TG) trace was recorded using a heating rate of 4 deg. C min-1. Differential thermal gravimetric analysis (DTA) was obtained at a heating rate of 10 deg. C with a thermal analyzer. The DTA analysis showed a great endothermic effect at ∼100 deg. C which was assigned principally to water elimination. The sharp exothermal effect at 640 deg. C suggests the crystallization of a new phase. The TG diagram is consistent with some of the above suggestions. Thus, the main weight loss can be associated with the endothermic effect observed by DTA and attributed to water elimination. The x-ray diffraction patterns were obtained at room temperature with a DRON - 3 using Cu Kα radiation and nickel filter. The obtained powder were found to be amorphous. The weak diffraction peaks observed after heating at 500 deg. C reflect the beginning of a structural ordering and nucleation. These peaks correspond to zirconium titanate. Zirconium

  7. Investigation of properties and performance of ceramic composite components

    Energy Technology Data Exchange (ETDEWEB)

    Stinchcomb, W.W.; Reifsnider, K.L.; Dunyak, T.J. (Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Engineering Science and Mechanics)

    1992-06-15

    The objective of the work reported herein is to develop an understanding of the mechanical behavior of advanced ceramic composites subjected to elevated temperature and dynamic (cyclic) loading, to develop a test system and test methods to obtain the properties and performance information required to design engineering components made from ceramic composite materials, and to provide critical and comprehensive evaluations of such materials to material synthesizers and developers to support and enhance progress in ceramic composite material development. The accomplishments of the investigation include the design, development, and demonstration of a high temperature, biaxial mechanical test facility for ceramic composite tubes and the development and validation of a performance simulation model (MRLife) for ceramic composites.

  8. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-01-01

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  9. Ceramic laminates containing micro-fibres prepared by EPD

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Chlup, Zdeněk; Drdlík, D.

    Toledo: ECERS, 2015. ISBN 978-84-606-9257-7. [ECERS 14 - International Conference of the European Ceramic Society /14./. 21.06.2015-25.06.2015, Toledo] R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : electrophoretic deposition * micro-fibres * composite Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  10. Continuous fiber ceramic matrix composites for heat engine components

    Science.gov (United States)

    Tripp, David E.

    1988-01-01

    High strength at elevated temperatures, low density, resistance to wear, and abundance of nonstrategic raw materials make structural ceramics attractive for advanced heat engine applications. Unfortunately, ceramics have a low fracture toughness and fail catastrophically because of overload, impact, and contact stresses. Ceramic matrix composites provide the means to achieve improved fracture toughness while retaining desirable characteristics, such as high strength and low density. Materials scientists and engineers are trying to develop the ideal fibers and matrices to achieve the optimum ceramic matrix composite properties. A need exists for the development of failure models for the design of ceramic matrix composite heat engine components. Phenomenological failure models are currently the most frequently used in industry, but they are deterministic and do not adequately describe ceramic matrix composite behavior. Semi-empirical models were proposed, which relate the failure of notched composite laminates to the stress a characteristic distance away from the notch. Shear lag models describe composite failure modes at the micromechanics level. The enhanced matrix cracking stress occurs at the same applied stress level predicted by the two models of steady state cracking. Finally, statistical models take into consideration the distribution in composite failure strength. The intent is to develop these models into computer algorithms for the failure analysis of ceramic matrix composites under monotonically increasing loads. The algorithms will be included in a postprocessor to general purpose finite element programs.

  11. Ceramic matrix composites in simulated SSME environments

    Science.gov (United States)

    Herbell, Thomas P.; Eckel, Andrew J.

    1988-01-01

    Future Space Shuttle Main Engine (SSME)-type rocket engines can benefit from the use of fiber-reinforced ceramix matrix composites (FRCMC). Ceramics reinforced with long continuous fibers exhibit improved tolerance to severe thermomechanical and environmental exposures. An in-house NASA-Lewis program to evaluate the durability of FRCMC in simulated SSME environments is described. Primary tests involve multiple (one second) exposures of FRCMC specimens in a hydrogen/oxygen rocket test rig. This rig generates surface heating rates of 1000 to 2500 C/second. The FRCMC durability evaluation involves measurement of retained strength as a function of thermal shock severity and number of upshock cycles. Preliminary test results for monolithic silicon nitride (Si3N4) and silicon carbide (SiC), and one type of silicon based FRCMC, are presented. The test data are examined in terms of simple thermal shock theory.

  12. The effect of filler on the temperature coefficient of the relative permittivity of PTFE/ceramic composites

    Science.gov (United States)

    Rajesh, S.; Murali, K. P.; Jantunen, H.; Ratheesh, R.

    2011-11-01

    High permittivity and low-loss ceramic fillers have been prepared by means of the solid state ceramic route. Ceramic-filled composites were prepared by the Sigma Mixing, Extrusion, Calendering, which was followed by the Hot pressing (SMECH) process. The microwave dielectric properties of the composites were studied using X-band waveguide cavity perturbation technique. The temperature coefficient of the relative permittivity of the composites was investigated in the 0-100 °C temperature range using a hot and cold chamber coupled with an impedance analyzer. The temperature coefficient of the relative permittivity of the composites showed strong dependence on the temperature coefficient of the relative permittivity of the filler material. In the present study, a high-permittivity polymer/ceramic composite, having τεr ∼63 ppm/K, has been realized. This composite is suitable for outdoor wireless applications.

  13. Thermal Performance of Ablative/ Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Adriana STEFAN

    2014-12-01

    Full Text Available A hybrid thermal protection system for atmospheric earth re-entry based on ablative materials on top of ceramic matrix composites is investigated for the protection of the metallic structure in oxidative and high temperature environment of the space vehicles. The paper focuses on the joints of ablative material (carbon fiber based CALCARB® or cork based NORCOAT TM and Ceramic Matrix Composite (CMC material (carbon fibers embedded in silicon carbide matrix, Cf/SiC, SICARBON TM or C/C-SiC using commercial high temperature inorganic adhesives. To study the thermal performance of the bonded materials the joints were tested under thermal shock at the QTS facility. For carrying out the test, the sample is mounted into a holder and transferred from outside the oven at room temperature, inside the oven at the set testing temperature (1100°C, at a heating rate that was determined during the calibration stage. The dwell time at the test temperature is up to 2 min at 1100ºC at an increasing rate of temperature up to ~ 9,5°C/s. Evaluating the atmospheric re-entry real conditions we found that the most suited cooling method is the natural cooling in air environment as the materials re-entering the Earth atmosphere are subjected to similar conditions. The average weigh loss was calculated for all the samples from one set, without differentiating the adhesive used as the weight loss is due to the ablative material consumption that is the same in all the samples and is up to 2%. The thermal shock test proves that, thermally, all joints behaved similarly, the two parts withstanding the test successfully and the assembly maintaining its integrity.

  14. Preparation, Characterization and Performance of Conch Ceramics Added With Shell

    Directory of Open Access Journals (Sweden)

    Wang Qingyu

    2016-01-01

    Full Text Available The conch ceramics bodies with different ratios were prepared by compression moulding technology using shell, kaolin, and calcium oxide etc. as the raw materials, and then calcined at the high temperature to obtain the conch ceramics. The effects of raw material ratios and calcination temperatures on the performance of conch ceramics were investigated by rotational viscometer, vernier caliper, digital display whiteness meter, thermal analyzer, and Fourier transform infrared spectrometer(FT-IR. The results indicated that the viscosity, line shrinkage rate, and whiteness of the conch ceramics were 1.29 Pa·s, 17.9%, and 54.1%, respectively, when the content of the shell powder was 20 wt% and kaolin was 65 wt%. The density of the conch ceramics was the largest (3.8 g/cm3 when calcination temperature was 1200 °C. The results of FT-IR spectrum showed that the addition of the shell powders changed the structure of the ceramic body, which improved the performance of the conch ceramics.

  15. Preparation and Corrosion Resistance of Rare Earth Ceramic Film on AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Xu Yue; Guo Yuandong; Li Yingjie

    2004-01-01

    With the purpose of improving corrosion resistance and solving environmental pollution caused by traditional protective technique, rare earth ceramic film on AZ91 magnesium alloy was prepared by dip coating process, and technical parameters of preparation were defmed. Microstructure and composition of the film were studied and corrosion resistance was evaluated as well. The results show that rare earth ceramic film is uniform,dense, with strong cohesion and intact coverage. The film is mainly made up of CeO2 and MgCeO3. The results of corrosion experiments approve that the film acts as a barrier to isolate the contact of the substrate with corrosion media and decreas corrosion rate. Polarization curve of the coated sample shiftes to positive potential obvito 2.7 × 104 Ω. These facts indicate that rare earth ceramic film could effectively improve corrosion resistance of AZ91 magnesium alloy.

  16. Support Services for Ceramic Fiber-Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.

    2000-06-06

    Structural and functional materials used in solid- and liquid-fueled energy systems are subject to gas- and condensed-phase corrosion and erosion by entrained particles. For a given material, its temperature and the composition of the corrodents determine the corrosion rates, while gas flow conditions and particle aerodynamic diameters determine erosion rates. Because there are several mechanisms by which corrodents deposit on a surface, the corrodent composition depends not only on the composition of the fuel, but also on the temperature of the material and the size range of the particles being deposited. In general, it is difficult to simulate under controlled laboratory conditions all of the possible corrosion and erosion mechanisms to which a material may be exposed in an energy system. Therefore, with funding from the Advanced Research Materials Program, the University of North Dakota Energy & Environmental Research Center (EERC) is coordinating with NCC Engineering and the National Energy Technology Laboratory (NETL) to provide researchers with no-cost opportunities to expose materials in pilot-scale systems to conditions of corrosion and erosion similar to those occurring in commercial power systems. The EERC has two pilot-scale solid-fuel systems available for exposure of materials coupons. The slagging furnace system (SFS) was built under the DOE Combustion 2000 Program as a testing facility for advanced heat exchanger subsystems. It is a 2.5-MMBtu/hr (2.6 x 10{sup 6} kJ/hr) solid-fuel combustion system with exit temperatures of 2700 to 2900 F to ensure that the ash in the main combustor is molten and flowing. Sample coupons may be exposed in the system either within the slagging zone or near the convective air heater at 1800 F (980 C). In addition, a pilot-scale entrained-bed gasifier system known as the transport reactor development unit (TRDU) is available. Also operating at approximately 2.5 MMBtu/hr (2.6 x 10{sup 6} kJ/hr), it is a pressurized unit

  17. Uses of Advanced Ceramic Composites in the Thermal Protection Systems of Future Space Vehicles

    Science.gov (United States)

    Rasky, Daniel J.

    1994-01-01

    Current ceramic composites being developed and characterized for use in the thermal protection systems (TPS) of future space vehicles are reviewed. The composites discussed include new tough, low density ceramic insulation's, both rigid and flexible; ultra-high temperature ceramic composites; nano-ceramics; as well as new hybrid ceramic/metallic and ceramic/organic systems. Application and advantage of these new composites to the thermal protection systems of future reusable access to space vehicles and small spacecraft is reviewed.

  18. Preparation and Properties of Orthogonal Piezoelectric Composite Materials

    Institute of Scientific and Technical Information of China (English)

    Liu Jun; Lu Ying; Zhang Xingguo; Shen Yi; Chen Chun

    2004-01-01

    . PZT piezoelectric ceramic with La2O3, SrCO3, BaO and Sb2O5 was prepared. It has high value of the piezoelectric strain constant d33 ( -681 PC/N) and high value of-d33/d31 (2.65). Orthogonal piezoelectric composite materials was designed and prepared by PZT, DAD- 40 electric conductive adhesive and E51 epoxy resin. The OPCM shows obvious orthogonal anisotropy. The matching property of the interface between piezoelectric ceramic and polymer of OPCM relies on the defects of interface. The proper conductive mid-layer could improve the matching property of the interface.

  19. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    International Nuclear Information System (INIS)

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  20. Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

    OpenAIRE

    Wu Shenqing; Li Jun

    2010-01-01

    The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced are...

  1. Preparation of porous hydroxyapatite ceramics with starch additives

    Institute of Scientific and Technical Information of China (English)

    YANG Lei; NING Xiao-shan; CHEN Ke-xin; XIAO Qun-fang; ZHOU He-ping

    2005-01-01

    Porous ceramics prepared from nano-sized hydroxyapatite powders by adding water soluble starch and insoluble starch were investigated. The results show that small pores of several micrometers or less can be produced by adding water soluble starch as a pore former. Two kinds of starch have different pore forming mechanisms. The permeability of the porous ceramics can be greatly improved by adding the insoluble starch to channel the small pores rather than solely using water soluble starch. The control of permeability can be achieved by adjusting the content ratio of water soluble starch to insoluble starch. Strength tests show the ceramics have rather high strength. Therefore a kind of porous filtering material with small pores, controllable permeability and good strength can be prepared by using starch additives.

  2. Preparation of Crack-free 3Y-TZP/Al2O3 Composite Ceramic Fiber by Electrolysis-sol-gel Method

    Institute of Scientific and Technical Information of China (English)

    LI Jian-jun; JIAO Xiu-ling; CHEN Dai-rong

    2007-01-01

    Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate(ZOC) as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirconium oxychloride octahydrate (ZOC) solution in the presence of acetic acid and sugar( sucrose, glucrose or fructose),in which the molar ratios of CH3COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The prepared tetragonal zirconia fibers sintered at different temperatures showed smooth and crack-free surfaces with diameters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing.Thermogravimetric analysis(TG), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscope(SEM) techniques were used to characterize the prepared fibers.

  3. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...

  4. Directly susceptible, noncarbon metal ceramic composite crucible

    Energy Technology Data Exchange (ETDEWEB)

    Holcombe, Jr., Cressie E. (Farragut, TN); Kiggans, Jr., James O. (Oak Ridge, TN); Morrow, S. Marvin (Kingston, TN); Rexford, Donald (Pattersonville, NY)

    1999-01-01

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  5. Directly susceptible, noncarbon metal ceramic composite crucible

    Energy Technology Data Exchange (ETDEWEB)

    Holcombe, C.E. Jr.; Kiggans, J.O. Jr.; Morrow, S.M.; Rexford, D.

    1999-12-07

    A sintered metal ceramic crucible suitable for high temperature induction melting of reactive metals without appreciable carbon or silicon contamination of the melt is disclosed. The crucible comprises a cast matrix of a thermally conductive ceramic material; a perforated metal sleeve, which serves as a susceptor for induction heating of the crucible, embedded within the ceramic cast matrix; and a thermal-shock-absorber barrier interposed between the metal sleeve and the ceramic cast matrix to allow for differential thermal expansions between the matrix and the metal sleeve and to act as a thermal-shock-absorber which moderates the effects of rapid changes of sleeve temperature on the matrix.

  6. Temperature Rise during Resin Composite Polymerization under Different Ceramic Restorations

    OpenAIRE

    Yondem, Isa; Altintas, Subutay Han; Usumez, Aslihan

    2011-01-01

    Objectives: The purpose of this study was to measure temperature increase induced by various light polymerizing units during resin composite polymerization beneath one of three types of ceramic restorations. Methods: The resin composite (Variolink II) was polymerized between one of three different ceramic specimens (zirconium oxide, lithium disilicate, feldspathic) (diameter 5 mm, height 2 mm) and a dentin disc (diameter 5 mm, height 1 mm) with a conventional halogen light, a high intensity h...

  7. Improved Internal Reference Oxygen Sensors with Composite Ceramic Electrodes

    DEFF Research Database (Denmark)

    Hu, Qiang; Jacobsen, Torben; Hansen, Karin Vels;

    2012-01-01

    Potentiometric oxygen sensors with an internal reference electrode, which uses the equilibrium pO2 of the binary mixture of Ni/NiO as the reference, are demonstrated. The cells employ Pt or composite ceramics as the sensing electrode. The cells are fabricated by a flexible and potentially low cost...... performance are highly reproducible. The composite ceramics, based on strontium doped manganite and yttria doped zirconia, are proven superior over Pt to serve as the electrode material....

  8. High-temperature testing of glass/ceramic matrix composites

    Science.gov (United States)

    Mandell, John F.; Grande, Dodd H.; Dannemann, Kathryn A.

    1989-01-01

    Recent advances in ceramic and other high-temperature composites have created a need for test methods that can be used at 1000 C and above. Present test methods usually require adhesively bonded tabs that cannot be used at high temperatures. This paper discusses some of the difficulties with high-temperature test development and describes several promising test methods. Stress-strain data are given for Nicalon ceramic fiber reinforced glass and glass-ceramic matrix composites tested in air at temperatures up to 1000 C.

  9. Thixoforming of SiC ceramic matrix composites in pseudo-semi-solid state

    Institute of Scientific and Technical Information of China (English)

    CHENG Yuan-sheng; LUO Shou-jing; DU Zhi-ming

    2005-01-01

    A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Alp and SiCp materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.

  10. Mechanical properties of ceramic composite tubes

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Oleksuk, L.L.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States); Stinton, D.P. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Results of axial tension tests on SiC/SiC tubular ceramic composite components fabricated by a forced-M technique are presented. Axial elastic modulus measurements on a number of tubes show that the Young`s modulus varies along the length of the tube, with occasional very stiff or very soft regions. Tests to failure on a few tubes show the initiation of non-linear stress-strain behavior to be in the range of 3-9 ksi, followed by extensive non-linear deformation up to failure. For one tube, the failure stress obtained was 20.1 ksi, but the strains to failure at various axial locations varies from 0.19%to 0.24%. The correlation between modulus and proportional limit is considered within the ACK matrix cracking theory and within a model in which matrix cracking between fiber tows occurs, both modified to account for matrix porosity. The crack size required to cause stress concentrations large enough to cause failure at the observed strength is considered. Predictions for both matrix cracking and strength suggest that the current generation of tubes are controlled by microstructural defects.

  11. Marginal Adaptation of Indirect Composite, Glass-Ceramic Inlays and Direct Composite: An In Vitro Evaluation

    Directory of Open Access Journals (Sweden)

    F. Mahboub

    2010-06-01

    Full Text Available Objective: This experimental in vitro study compared marginal adaptation of indirect composite, glass-ceramic inlays and direct composite.Materials and Methods: Seventy-five recently extracted human molars were randomly divided into three groups (n=25 and mesio-occluso-distal cavities with the same dimensions were prepared in the teeth. Indirect composite and glass-ceramic inlays were fabricatedfollowing manufacturer's instructions and the marginal gap was measured by a stereomicroscope at magnification 40× before cementation. After cementation of inlays and restoring the third group by direct composite, all the specimens were thermocycled and the marginal gaps were measured exactly as previously described. Repeated measure ANOVA and post-hoc Tukey test were used for pairwise comparison of occlusal, proximal, and gingival marginal gaps in each group. One-way ANOVA and post-hoc Tukey test wereused for comparison of mean marginal gap in the three groups and for comparison of marginal gap before and after cementation in inlays, paired T-test was used.Results: The marginal gap of direct composite (19.96 μm was significantly lower than that of indirect composite inlay (48.47 μm, which in itself was significantly lower than that of glass-ceramic inlay (60.96 μm. In all the restorations, marginal gap in the gingival margin was significantly higher than occlusal and proximal margins. The marginal gap of inlays did not change after cementation and thermocycling.Conclusion: This study indicated that the marginal gaps of the evaluated restorations are less than 100 μm, which is clinically acceptable.

  12. Preparation of silicon oxynitrocarbide (SiONC) and of its ceramic-fibre-composites via hydrosilylation/radical polymerization/pyrolysis

    Czech Academy of Sciences Publication Activity Database

    Strachota, Adam; Černý, Martin; Chlup, Zdeněk; Šlouf, Miroslav; Brus, Jiří; Pleštil, Josef; Sucharda, Zbyněk; Havelcová, Martina; Halasová, Martina

    423-424, 1 September (2015), s. 9-17. ISSN 0022-3093 R&D Projects: GA ČR GAP107/12/2445 Institutional support: RVO:61389013 ; RVO:67985891 ; RVO:68081723 Keywords : silicon oxynitrocarbide * silicon oxycarbide * hydrosilylation Subject RIV: CD - Macromolecular Chemistry; JI - Composite Materials (USMH-B); JL - Materials Fatigue, Friction Mechanics (UFM-A) Impact factor: 1.766, year: 2014

  13. Preparation of boron nitride (BN) coatings onto different substrates using the polymer derived ceramics (PDCs) approach.

    OpenAIRE

    Termoss, Hussein

    2009-01-01

    The aim of this work was to prepare boron nitride coatings onto different substrates using the Polymers Derived Ceramics (PDCs) approach. In that way, BN coatings were obtained onto graphite, pure silica and metal especially titanium. The first part of this thesis was to study parameters (of the solution used and of the dip-coating process), to obtain the best coatings in terms of morphology, cristallinity and chemical composition. The second part was dedicated to BN coatings obtained onto me...

  14. Preparation and Characteristic of Glass-Ceramics with Super Low Thermal Expansion Coefficient

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The preparation technics of glass-ceramics with super low coefficient of thermal expansion containing β-quartz solid solution as a main crystal phase based on the glass in the system Li2O-Al2O3-SiO2 was introduced. The composition of base glass, technics of melting and heat treatment effecting on characteristic of glass-ceramics was described. Specimens were prepared by melting, anneal and controlled two steps heat treatment. Crystal phase, microstructure and elementary distributing were studied by using XRD, SEM and EDS respectively. Prepared specimens show excellent transparency and super low thermal expansion coefficient of 2×10-8 ·K-1, which reaches international advanced level.

  15. Poly(borosiloxanes) as precursors for carbon fiber ceramic matrix composites

    OpenAIRE

    Renato Luiz Siqueira; Inez Valéria Pagotto Yoshida; Luiz Claudio Pardini; Marco Antônio Schiavon

    2007-01-01

    Ceramic matrix composites (CMCs), constituted of a silicon boron oxycarbide (SiBCO) matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS) or poly(borosiloxane) (PBS) matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence o...

  16. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz

    2015-12-01

    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  17. Study on Microstructure of Alumina Based Rare Earth Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Analysis techniques such as SEM, TEM and EDAX were used to investigate the microstructure of rare earth reinforced Al2O3/(W, Ti)C ceramic composite. Chemical and physical compatibility of the composite was analyzed and interfacial microstructure was studied in detail. It is found that both Al2O3 and (W, Ti)C phases are interlaced with each other to form the skeleton structure in the composite. A small amount of pores and glass phases are observed inside the material which will inevitably influence the physical and mechanical property of the composite. Thermal residual stresses resulted from thermal expansion mismatch can then lead to the emergence of dislocations and microcracks. Interfaces and boundaries of different types are found to exist inside the Al2O3/(W, Ti)C rare earth ceramic composite, which is concerned with the addition of rare earth element and the extent of solid solution of ceramic phases.

  18. Effect of silica sol on the properties of alumina-based ceramic core composites

    International Nuclear Information System (INIS)

    A series of alumina-based ceramic cores sintered at 1300 deg. C, 1400 deg. C, and 1500 deg. C for 5 h were prepared, and the phases and microstructures were characterized by X-ray diffraction and scanning electron microscopy. The effect of colloidal silica sols on the properties of ceramic core was discussed. The properties of these materials were determined. The microstructure of the core formed on the substantially un-reacted coarse Al2O3 particles was predominantly a polycrystalline composition consisting essentially of in situ synthesized 3Al2O3.2SiO2. The colloidal silica sol contents do not have an appreciable effect on the densification and shrinkage of alumina ceramic core. The ceramic cores of 5 wt% colloidal silica sol contents sintered at 1500 deg. C for 5 h showed the smallest creep deformation in the present research.

  19. Preparation of high-temperature superconducting ceramics

    International Nuclear Information System (INIS)

    We have prepared samples of the family ABa2Cu3Ox (A=Y, Gd, Eu, Dy, Sm, Er). The powdered samples were characterized by X-ray diffraction at room temperature. We have also studied the effect of Fe impurities in YBa2Cu3Ox and EuBa2Cu3Ox. Moreover, single crystals of YBa2Cu3Ox and La(1-x)SrxCuO4 were grown using cooper oxide flux. (Author)

  20. Actively Cooled Ceramic Composite Nozzle Material Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features,...

  1. Characterization of composite ceramic high level waste forms

    International Nuclear Information System (INIS)

    Argonne National Laboratory has developed a composite ceramic waste form for the disposition of high level radioactive waste produced during electrometallurgical conditioning of spent nuclear fuel. The electrorefiner LiCl/KCl eutectic salt, containing fission products and transuranics in the chloride form, is contacted with a zeolite material which removes the fission products from the salt. After salt contact, the zeolite is mixed with a glass binder. The zeolite/glass mixture is then hot isostatic pressed (HIPed) to produce the composite ceramic waste form. The ceramic waste form provides a durable medium that is well suited to incorporate fission products and transuranics in the chloride form. Presented are preliminary results of the process qualification and characterization studies, which include chemical and physical measurements and product durability testing, of the ceramic waste form

  2. Porous ceramic - metal composites obtained by infiltration methods

    OpenAIRE

    A. Boczkowska; Chabera, P.; Dolata, A. J.; M. Dyzia; Oziębło, A.

    2013-01-01

    A pressure-vacuum infiltration (T = 720 ºC, p = 15 MPa, t = 15 min) and gas-pressure infiltration (GPI) in an autoclave (T = 700ºC, p=4 MPa, t=5 min) were applied for infiltration of porous Al2O3 ceramics by cast aluminum alloy. Effect of the method of the infiltration on the microstructure and mechanical properties of ceramic-metal composites, was studied. Ceramic preforms were formed by method of copying the cellular structure of the polymer matrix. The results of the X-ray tomography prove...

  3. Tribology of ceramics and composites materials science perspective

    CERN Document Server

    Basu, Bikramjit

    2011-01-01

    This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. With important introductory chapters on the fundamentals, processing, and applications of tribology, the book then examines in detail the nature and properties of materials, the friction and wear of structural ceramics, bioceramics, biocomposites, and nanoceramics, as well as lightweight composites and the friction and wear of ceramics in a cryogenic environment.

  4. Silicone Resin Applications for Ceramic Precursors and Composites

    OpenAIRE

    Masaki Narisawa

    2010-01-01

    This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °...

  5. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant

    2001-10-29

    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  6. Aluminium based composites strengthened with metallic amorphous phase or ceramic (Al2O3) particles

    International Nuclear Information System (INIS)

    Highlights: • Al-based composites with amorphous Al strengthening phase were obtained. • A better adhesion of metallic amorphous particles than of ceramic phase. • Avoiding crystallization of amorphous phase during a composite pressing process. • Properties similar for 10% metallic amorphous and ceramic strengthening phases. • Better amorphization in case of melt spinning than gas atomization of the Al alloy. - Abstract: Two methods were used to obtain amorphous aluminium alloy powder: gas atomization and melt spinning. The sprayed powder contained only a small amount of the amorphous phase and therefore bulk composites were prepared by hot pressing of aluminium powder with the 10% addition of ball milled melt spun ribbons of the Al84Ni6V5Zr5 alloy (numbers indicate at.%). The properties were compared with those of a composite containing a 10% addition of Al2O3 ceramic particles. Additionally, a composite based on 2618A Al alloy was prepared with the addition of the Al84Ni6V5Zr5 powder from the ribbons used as the strengthening phase. X-ray studies confirmed the presence of the amorphous phase with a small amount of aluminium solid solution in the melt spun ribbons. Differential Scanning Calorimetry (DSC) studies showed the start of the crystallization process of the amorphous ribbons at 437 °C. The composite samples were obtained in the process of uniaxial hot pressing in a vacuum at 380 °C, below the crystallization temperature of the amorphous phase. A uniform distribution of both metallic and ceramic strengthening phases was observed in the composites. The hardness of all the prepared composites was comparable and amounted to approximately 50 HV for those with the Al matrix and 120 HV for the ones with the 2618A alloy matrix. The composites showed a higher yield stress than the hot pressed aluminium or 2618A alloy. Scanning Electron Microscopy (SEM) studies after compression tests revealed that the propagation of cracks in the composites

  7. Preparation and characterization of lithium ceramic

    International Nuclear Information System (INIS)

    The preparation of Li sub 2 ZrO sub 3 was done by a solid-state process of an intimate mixture of lithium carbonate and zirconia. X-ray diffraction measurement was followed to monitor the progress of the thermal reaction. The specific surface areas of Li sub 2 ZrO sub 3 measured by BET-method are found to be dependent upon the initial zirconia characteristics and the reaction temperatures. Although high density up to 93%TD (Theoretical Density) of sintered Li sub 2 ZrO sub 3 - pellet can be obtained, surface cracking was however observed on the pellet. The pellet was found to be broken and potered Li sub 2 ZrO sub 3 - pellet can be obtained, surface cracking was however observed on the pellet. The pellet was found to be broken and powderized at higher temperatures. By dilatometric measurements of Li sub 2 ZrO sub 3, anomalous behaviour was observed in the thermal expansion. These observations suggest that the anomaly in the thermal expansion cause the generation of cracks upon heating and thus restructuring and gain growth forced the pellets to be broken and powderized at high temperature

  8. Ceramic matrix composites -- Advanced high-temperature structural materials

    International Nuclear Information System (INIS)

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  9. Biomorphous SiC ceramics prepared from cork oak as precursor

    Science.gov (United States)

    Yukhymchuk, V. O.; Kiselov, V. S.; Valakh, M. Ya.; Tryus, M. P.; Skoryk, M. A.; Rozhin, A. G.; Kulinich, S. A.; Belyaev, A. E.

    2016-04-01

    Porous ceramic materials of SiC were synthesized from carbon matrices obtained via pyrolysis of natural cork as precursor. We propose a method for the fabrication of complex-shaped porous ceramic hardware consisting of separate parts prepared from natural cork. It is demonstrated that the thickness of the carbon-matrix walls can be increased through their impregnation with Bakelite phenolic glue solution followed by pyrolysis. This decreases the material's porosity and can be used as a way to modify its mechanical and thermal characteristics. Both the carbon matrices (resulted from the pyrolysis step) and the resultant SiC ceramics are shown to be pseudomorphous to the structure of initial cork. Depending on the synthesis temperature, 3C-SiC, 6H-SiC, or a mixture of these polytypes, could be obtained. By varying the mass ratio of initial carbon and silicon components, stoichiometric SiC or SiC:С:Si, SiC:С, and SiC:Si ceramics could be produced. The structure, as well as chemical and phase composition of the prepared materials were studied by means of Raman spectroscopy and scanning electron microscopy.

  10. Preparation and characterization of Yb-doped YAG ceramics

    Science.gov (United States)

    Hostaša, Jan; Esposito, Laura; Alderighi, Daniele; Pirri, Angela

    2013-02-01

    This work presents the results of the preparation of polycrystalline Yb:YAG ceramics for laser sources with dopant concentration from 0 up to 20 at.% via solid state reactive sintering. Samples were prepared via cold isostatic pressing of spray dried mixture of pure oxide powders with TEOS as a sintering aid. Sintering was conducted under high vacuum and clean atmosphere. Various sintering cycles were tested, so that optimum conditions could be selected in dependence on Yb concentration. Samples with optical transmittance higher than 80% were prepared and their laser performance was examined. Slope efficiency as high as 73% and a maximum output power of 6 W were obtained for the sample doped with 10% Yb. Final microstructure of prepared samples was analyzed via optical microscopy, scanning and transmission electron microscopy, and EDS.

  11. Bioactivity of thermal plasma synthesized bovine hydroxyapatite/glass ceramic composites

    International Nuclear Information System (INIS)

    Bone injuries and failures often require the inception of implant biomaterials. Research in this area is receiving increasing attention worldwide. A variety of artificial bone materials, such as metals, polymeric materials, composites and ceramics, are being explored to replace diseased bones. Calcium phosphate ceramics are currently used as biomaterials for many applications in both dentistry and orthopedics. Bioactive silicate-based glasses show a higher bioactive behaviour than calcium phosphate materials. It is very interesting to study the mixtures of HA and silicate-based glasses. In the present study; natural bovine hydroxyapatite / SiO2-CaO-MgO glass composites were produced using the Transferred arc plasma (TAP) melting method. TAP melting route is a brisk process of preparation of glass-ceramics in which the raw materials are melted in the plasma and crystallization of the melt occurs while cooling down at a much faster rate in relatively short processing times compared to the conventional methods of manufacture of glass ceramics/composites. It is well known that; one essential step to the understanding of the biological events occurring at the bone tissue/material interface is the biological investigation by in vitro tests. Cell lines are commonly used for biocompatibility tests, and are very efficient because of their reproducibility and culture facility. In this study, we report the results of a study on the response of primary cultures of human fibroblast cells to TAP melted bioactive glass ceramics.

  12. Preparation and microwave dielectric properties of Li{sub 3}(Mg{sub 0.92}Zn{sub 0.08}){sub 2}NbO{sub 6}–Ba{sub 3}(VO{sub 4}){sub 2} composite ceramics for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Tianwen; Zuo, Ruzhong, E-mail: piezolab@hfut.edu.cn; Zhang, Chen

    2015-08-15

    Highlights: • Microwave properties of ϵ{sub r} ∼ 16.3, Q × f ∼ 50,084 GHz and τ{sub f} ∼ 1.5 ppm/°C are achieved. • The τ{sub f} value of the LMZN ceramic can be adjusted to near zero by adding BV. • The LMZN–BV composite ceramic can be well sintered at a relatively low temperature. • The composite ceramic has a good chemical compatibility with Ag electrode. - Abstract: In this work, the (1 − x)Li{sub 3}(Mg{sub 0.92}Zn{sub 0.08}){sub 2}NbO{sub 6}–xBa{sub 3}(VO{sub 4}){sub 2} (x = 0.1–0.35) ceramics were prepared via a conventional solid state reaction route. The phase composition, microstructure and microwave dielectric properties were investigated by an X-ray diffractometer (XRD), a scanning electron microscope and a network analyzer. The XRD results indicated that the Li{sub 3}(Mg{sub 0.92}Zn{sub 0.08}){sub 2}NbO{sub 6} and Ba{sub 3}(VO{sub 4}){sub 2} phases could well coexist without forming any secondary phases. The dielectric constant (ϵ{sub r}) and quality factor (Q × f) values of the Li{sub 3}(Mg{sub 0.92}Zn{sub 0.08}){sub 2}NbO{sub 6} ceramic decreased with the addition of Ba{sub 3}(VO{sub 4}){sub 2} phase, however its temperature coefficient of resonant frequency (τ{sub f}) value was improved significantly. Excellent microwave dielectric properties of ϵ{sub r} ∼ 16.3, Q × f ∼ 50,084 GHz (at 8.64 GHz) and τ{sub f} ∼ 1.5 ppm/°C were achieved for the x = 0.3 sample when sintered at 950 °C for 4 h. The chemical compatibility with Ag electrode indicated that the 0.7Li{sub 3}(Mg{sub 0.92}Zn{sub 0.08}){sub 2}NbO{sub 6}–0.3Ba{sub 3}(VO{sub 4}){sub 2} composite ceramic would be a promising material for the low temperature cofired ceramic applications.

  13. Fracture Behavior of Alumina-based Prismatic Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The fracture toughness and fracture work of Al2O3/SiC prismatic ceramic composites was evaluated in this paper, which showed the fracture energy was improved greatly. Based on the observation for crack propagation and fracture morphology, the fracture behavior of the prismatic composites was analyzed. In the bending test, the composites displayed a non-catastrophic behavior and a graceful failure with reasonable load-carrying capability.

  14. Preliminary study of chemical compositional data from Amazon ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S.; Luz, Fabio A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)]. E-mail: rosimeiritoy@yahoo.com.br; Neves, Eduardo G. [Museu de Arqueologia e Etnolgia, Sao Paulo, SP (Brazil)]. E-mail: egneves@usp.br; Oliveira, Paulo M.S. [Sao Paulo Univ., SP (Brazil). Escola Politecnica. Inst. de Matematica e Estatistica]. E-mail: poliver@usp.br

    2005-07-01

    Eighty seven ceramic samples from Acutuba, Lago Grande and Osvaldo archaeological sites located in the confluence of the rivers Negro and Solimoes were submitted to chemical analysis using instrumental neutron activation analysis to determine As, Ba, Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Rb, Na, Nd, Sb, Sc, Sm, Ta, Tb, Th, Yb, Zn, and U. The database were studied using the Mahalanobis distance, and discriminant analysis. The results showed that the ceramics of each site differ from each other in chemical composition and that they form three different groups. Chemical classification of the ceramics suggests that vessels were made locally, as only ceramics from the same area show homogeneity of data. (author)

  15. Preliminary study of chemical compositional data from Amazon ceramics

    International Nuclear Information System (INIS)

    Eighty seven ceramic samples from Acutuba, Lago Grande and Osvaldo archaeological sites located in the confluence of the rivers Negro and Solimoes were submitted to chemical analysis using instrumental neutron activation analysis to determine As, Ba, Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Rb, Na, Nd, Sb, Sc, Sm, Ta, Tb, Th, Yb, Zn, and U. The database were studied using the Mahalanobis distance, and discriminant analysis. The results showed that the ceramics of each site differ from each other in chemical composition and that they form three different groups. Chemical classification of the ceramics suggests that vessels were made locally, as only ceramics from the same area show homogeneity of data. (author)

  16. High efficiency tantalum-based ceramic composite structures

    Science.gov (United States)

    Stewart, David A. (Inventor); Leiser, Daniel B. (Inventor); DiFiore, Robert R. (Inventor); Katvala, Victor W. (Inventor)

    2010-01-01

    Tantalum-based ceramics are suitable for use in thermal protection systems. These composite structures have high efficiency surfaces (low catalytic efficiency and high emittance), thereby reducing heat flux to a spacecraft during planetary re-entry. These ceramics contain tantalum disilicide, molybdenum disilicide and borosilicate glass. The components are milled, along with a processing aid, then applied to a surface of a porous substrate, such as a fibrous silica or carbon substrate. Following application, the coating is then sintered on the substrate. The composite structure is substantially impervious to hot gas penetration and capable of surviving high heat fluxes at temperatures approaching 3000.degree. F. and above.

  17. Robocasting of Ceramics and Composites Using Fine Particle Suspensions

    International Nuclear Information System (INIS)

    Solid freeform fabrication is the near-net-shape manufacturing of components by sequentially stacking thin layers of material until complicated three dimensional shapes are produced. The operation is computer controlled and requires no molds. This exciting new field of technology provides engineers with the ability to rapidly produce prototype parts directly from CAD drawings and oftentimes little or no machining is necessary after fabrication. Techniques for freeform fabrication with several types of plastics and metals are already quite advanced and maybe reviewed in references 1 and 2. Very complicated plastic models can be fabricated by stereolithography, selective laser sintering, fused deposition modeling, or three-dimensional ink jet printing. Metals may be freeformed by the LENS(trademark) technique and porous ceramic bodies by three dimensional printing into a porous powder bed. However, methods for freeform fabrication that utilize particulate slurries to build dense ceramics and composites are not as well developed. The techniques that are being developed for the freeform fabrication of dense structural ceramics primarily revolve around the sequential layering of ceramic loaded polymers or waxes. Laminated Object Manufacturing and CAM-LEM processing use controlled stacking and laser cutting of ceramic tapes[2,3]. Similar to fused deposition modeling, ceramic loaded polymer/wax filaments are being used for the fused deposition of ceramics[2,4]. Extrusion freeform fabrication uses high pressure extrusion to deposit layers of ceramic loaded polymer/wax systems[1]. Modified stereolithographic techniques are also being developed using ceramic loaded ultraviolet curable resins[2]. Pre-sintered parts made with any of these techniques typically have 40-55 vol.% polymeric binder. In this regard, these techniques are analogous to powder injection molding of ceramics. Very long and complicated burnout heat treatments are necessary to produce a dense ceramic, free

  18. Robocasting of Ceramics and Composites Using Fine Particle Suspensions

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH

    1999-10-28

    Solid freeform fabrication is the near-net-shape manufacturing of components by sequentially stacking thin layers of material until complicated three dimensional shapes are produced. The operation is computer controlled and requires no molds. This exciting new field of technology provides engineers with the ability to rapidly produce prototype parts directly from CAD drawings and oftentimes little or no machining is necessary after fabrication. Techniques for freeform fabrication with several types of plastics and metals are already quite advanced and maybe reviewed in references 1 and 2. Very complicated plastic models can be fabricated by stereolithography, selective laser sintering, fused deposition modeling, or three-dimensional ink jet printing. Metals may be freeformed by the LENS{trademark} technique and porous ceramic bodies by three dimensional printing into a porous powder bed. However, methods for freeform fabrication that utilize particulate slurries to build dense ceramics and composites are not as well developed. The techniques that are being developed for the freeform fabrication of dense structural ceramics primarily revolve around the sequential layering of ceramic loaded polymers or waxes. Laminated Object Manufacturing and CAM-LEM processing use controlled stacking and laser cutting of ceramic tapes [2,3]. Similar to fused deposition modeling, ceramic loaded polymer/wax filaments are being used for the fused deposition of ceramics [2,4]. Extrusion freeform fabrication uses high pressure extrusion to deposit layers of ceramic loaded polymer/wax systems[1]. Modified stereolithographic techniques are also being developed using ceramic loaded ultraviolet curable resins [2]. Pre-sintered parts made with any of these techniques typically have 40-55 vol.% polymeric binder. In this regard, these techniques are analogous to powder injection molding of ceramics. Very long and complicated burnout heat treatments are necessary to produce a dense ceramic

  19. PREPARATION OF Al₂O₃-CaAl₁₂O₁₉-ZrO₂ COMPOSITE CERAMIC MATERIAL BY THE HYDRATION AND SINTERING OF Ca₇ZrAl₆O₁₈-REACTIVE ALUMINA MIXTURE

    Directory of Open Access Journals (Sweden)

    Dominika Madej

    2016-03-01

    Full Text Available Ceramic material of composition belonging to the Al₂O₃-CaAl₁₂O₁₉-ZrO₂ compatibility field was obtained as a result of hydration and sintering of the mixture of Al₂O₃ and Ca₇ZrAl₆O₁₈ powders. The hydrated Al₂O₃- Ca₇ZrAl₆O₁₈ mixture products were studied by XRD, DTA-TG-EGA and FT-IR after 14 days of curing and hydration at 50°C. C₃AH₆, Al(OH₃ and CaZrO₃ compounds were formed upon hydration. CaZrO₃ and the lime-rich calcium aluminates formed as transient phases during hydration and dehydration processes were converted to CA6 and ZrO₂ in the presence of an excess of Al₂O₃ during sintering at 1500°C. The Al₂O₃-based dense refractory composite material was investigated by XRD, FT-IR, SEM-EDS and mercury porosimetry. The sintered ceramic microstructure consists of a homogeneous distribution of zirconia grains in an alumina matrix reinforced with the calcium hexaaluminate phase. The presence of Al₂O₃, CaAl₁₂O₁₉ and ZrO₂ in the synthesized material was confirmed by XRD and FT-IR techniques. By applying the mercury intrusion porosimetry technique, the heterogeneous pore size distribution of the refractory composite material was determined.

  20. INTELLIGENT MATERIALS BASED ON CERAMIC COMPOSITES

    OpenAIRE

    Maximov, Y.; Merzlikin, V.; Sidorov, O.; Suttugin, V.

    2010-01-01

    The paper examines the possibility to design intellectual materials based on film composites. Ferroelectric composites are offered to use as the film composites. The authors discuss ferroelectric composites of different structures. Sensors and intellectual materials on the basis of the obtained composites are considered.

  1. A bulk metal/ceramic composite material with a cellular structure

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhankui; YAO Kefu; LI Jingfeng

    2006-01-01

    A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.

  2. Thick film polymer-ceramic composites for pyroelectric applications

    Science.gov (United States)

    Dietze, M.; Krause, J.; Solterbeck, C.-H.; Es-Souni, M.

    2007-03-01

    Thick films of 0-3 composites of lead-zirconate-titanate ceramic and polyvinylidene-trifluorethylene copolymer have been produced by spin coating on gold-coated silicon wafers. The dielectric properties were investigated as a function of ceramic volume fraction and temperature. Pyroelectric measurements were undertaken by temperature modulation with a Peltier element. Additionally, the pyroelectric response has been investigated up to 3000Hz using a modulated laser. The piezoelectric response of the composites obtained by using a laser vibrometer are also reported. It is shown that the dielectric constant increases with increasing volume fraction of ceramic and that it reaches a maximum at a temperature in the range of 65-70°C due to the ferroelectric-paraelectric phase transition of the polymer matrix. The pyroelectric coefficient increases to 92μCm-2K-1 at a ceramic volume fraction of 20%. Furthermore the effective piezoelectric charge coefficient d33 of the composite almost vanishes at this composition. This composites show relatively high pyroelectric figures of merit and may be a potential candidate for pyroelectric sensor applications.

  3. Coal Fly Ash Ceramics: Preparation, Characterization, and Use in the Hydrolysis of Sucrose

    Directory of Open Access Journals (Sweden)

    Ricardo Pires dos Santos

    2014-01-01

    Full Text Available Coal ash is a byproduct of mineral coal combustion in thermal power plants. This residue is responsible for many environmental problems because it pollutes soil, water, and air. Thus, it is important to find ways to reuse it. In this study, coal fly ash, obtained from the Presidente Médici Thermal Power Plant, was utilized in the preparation of ceramic supports for the immobilization of the enzyme invertase and subsequent hydrolysis of sucrose. Coal fly ash supports were prepared at several compaction pressures (63.66–318.30 MPa and sintered at 1200°C for 4 h. Mineralogical composition (by X-ray diffraction and surface area were studied. The ceramic prepared with 318.30 MPa presented the highest surface area (35 m2/g and amount of immobilized enzyme per g of support (76.6 mg/g. In assays involving sucrose inversion, it showed a high degree of hydrolysis (around 81% even after nine reuses and 30 days’ storage. Therefore, coal fly ash ceramics were demonstrated to be a promising biotechnological alternative as an immobilization support for the hydrolysis of sucrose.

  4. Preparation and characterization of porous Si3N4 ceramics prepared by compression molding and slip casting methods

    Indian Academy of Sciences (India)

    Yu Fangli; Wang Huanrui; Bai Yu; Yang Jianfeng

    2010-10-01

    Porous silicon nitride (Si3N4) ceramics were fabricated by compression molding and slip casting methods using petroleum coke as pore forming agent, and Y2O3–Al2O3 as sintering additives. Microstructure, mechanical properties and gas permeability of porous Si3N4 ceramics were investigated. The mechanical properties and microstructure of porous Si3N4 ceramics prepared by compression molding were better than those which were prepared by slip casting method, whereas slip casting method is suitable for the preparation of porous Si3N4 ceramics with higher porosity and excellent gas permeability.

  5. Alumina ceramics prepared with new pore-forming agents

    Directory of Open Access Journals (Sweden)

    Zuzana Živcová

    2008-06-01

    Full Text Available Porous ceramics have a wide range of applications at all length scales, ranging from fi ltration membranes and catalyst supports to biomaterials (scaffolds for bone ingrowths and thermally or acoustically insulating bulk materials or coating layers. Organic pore-forming agents (PFAs of biological origin can be used to control porosity, pore size and pore shape. This work concerns the characterization and testing of several less common pore-forming agents (lycopodium, coffee, fl our and semolina, poppy seed, which are of potential interest from the viewpoint of size, shape or availability. The performance of these new PFAs is compared to that of starch, which has become a rather popular PFA for ceramics during the last decade. The PFAs investigated in this work are in the size range from 5 μm (rice starch to approximately 1 mm (poppy seed, all with more or less isometric shape. The burnout behavior of PFAs is studied by thermal analysis, i.e. thermogravimetry and differential thermal analysis. For the preparation of porous alumina ceramics from alumina suspensions containing PFAs traditional slip casting (into plaster molds and starch consolidation casting (using metal molds are used in this work. The resulting microstructures are investigated using optical microscopy, combined with image analysis, as well as other methods (Archimedes method of double-weighing in water, mercury intrusion porosimetry.

  6. Preparation of TEM samples for hard ceramic powders.

    Science.gov (United States)

    Xu, Qiang; Kumar, Vikas; de Kruijff, Tom; Jansen, Jacob; Zandbergen, Henny W

    2008-12-01

    It is challenging to prepare a good sample for high-resolution electron microscopy of polycrystalline ceramic powders containing hard particles or particles with a strong preferential cleavage. Here we demonstrate that embedding the particles in a Cu matrix in a pressed pellet allows for straightforward conventional ion milling. The method is applied to powders of Mg10Ir19B16 and Na0.5CoO2 to show its feasibility, whereby transmission electron microscopy (TEM) samples with crystalline areas thinner than 10 nm can be obtained easily. PMID:18722061

  7. Preparation of TEM samples for hard ceramic powders

    International Nuclear Information System (INIS)

    It is challenging to prepare a good sample for high-resolution electron microscopy of polycrystalline ceramic powders containing hard particles or particles with a strong preferential cleavage. Here we demonstrate that embedding the particles in a Cu matrix in a pressed pellet allows for straightforward conventional ion milling. The method is applied to powders of Mg10Ir19B16 and Na0.5CoO2 to show its feasibility, whereby transmission electron microscopy (TEM) samples with crystalline areas thinner than 10 nm can be obtained easily.

  8. Preparation of TEM samples for hard ceramic powders

    Energy Technology Data Exchange (ETDEWEB)

    Xu Qiang [National Centre for HREM, Kavli Institute of Nanoscience, Delft University of Technology, 2628 CJ Lorentzweg 1, Delft (Netherlands)], E-mail: q.xu@tudelft.nl; Kumar, Vikas [National Centre for HREM, Kavli Institute of Nanoscience, Delft University of Technology, 2628 CJ Lorentzweg 1, Delft (Netherlands)], E-mail: V.Kumar@tudelft.nl; Kruijff, Tom de [National Centre for HREM, Kavli Institute of Nanoscience, Delft University of Technology, 2628 CJ Lorentzweg 1, Delft (Netherlands)], E-mail: t.r.dekruijff@tudelft.nl; Jansen, Jacob [National Centre for HREM, Kavli Institute of Nanoscience, Delft University of Technology, 2628 CJ Lorentzweg 1, Delft (Netherlands)], E-mail: joukj@hrem.nano.tudelft.nl; Zandbergen, Henny W. [National Centre for HREM, Kavli Institute of Nanoscience, Delft University of Technology, 2628 CJ Lorentzweg 1, Delft (Netherlands)], E-mail: h.w.zandbergen@tudelft.nl

    2008-12-15

    It is challenging to prepare a good sample for high-resolution electron microscopy of polycrystalline ceramic powders containing hard particles or particles with a strong preferential cleavage. Here we demonstrate that embedding the particles in a Cu matrix in a pressed pellet allows for straightforward conventional ion milling. The method is applied to powders of Mg{sub 10}Ir{sub 19}B{sub 16} and Na{sub 0.5}CoO{sub 2} to show its feasibility, whereby transmission electron microscopy (TEM) samples with crystalline areas thinner than 10 nm can be obtained easily.

  9. Electrodeposition of nanostructured Nickel-Ceramic composite coatings: A review

    OpenAIRE

    Ahmad, Yahia H.; Mohamed, Adel M.A.

    2014-01-01

    This review presents a recent literature on electrochemically prepared nickel-ceramic nanocomposites coatings. These nanostructured coatings exhibit remarkable enhanced corrosion resistance and microhardness which are of interest for applications in diverse fields. In this review article significant attention is paid to the mechanisms of metal-particle electrocodeposition and different parameters affecting the electrodeposition process. Different techniques used in characterization of these c...

  10. Preparation of BN/SiO2 ceramics by PIP method

    Institute of Scientific and Technical Information of China (English)

    WANG Jing; WEN Guang-wu; MENG Qing-chang

    2005-01-01

    The precursor infiltration and pyrolysis(PIP) method for preparation of BN/SiO2 composites was used to improve mechanical properties, dielectric properties and feasibility of high temperature dielectric parts with large dimensions and complex shapes. In the processing procedure, the porous BN ceramic matrix was first successfully prepared by compacting the mixed powders of B and BN and then sintering them at a certain temperature under normal pressure of N2.The polycarbosilane(PCS) solution was vacuum infiltrated into porous BN ceramics at the room temperature and then at 800 ℃ in the air to depolimerize out amorphous SiO2, and sintered further at 1 300 ℃ in N2 to get BN/SiO2 composites. The microstructure of materials was studied by means of X-ray diffraction and electron probe micro analysis. The thermo-decomposition mechanism of PCS was investigated by a TG-DTA and infrared (IR) spectrum analysis. The flexural strengths were measured by the three-point bending method. The dielectric constant and the loss tangent were measured by the wave-guide method. The results show BN/SiO2 composites were fabricated. The obtained composites posses a flexural strength of 61.9693.31 MPa, the dielectric constant in the range of 3.503.78 and the order of magnitude of the loss tangent at 10-3, which are good for the high temperature dielectric parts with large size and complex shapes.

  11. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Rokhlin, S.I.; Chu, Y.C. [Ohio State Univ., Columbus, OH (United States). Dept. of Welding Engineering; Baaklini, G.Y. [NASA Lewis Research Center, Cleveland, OH (United States)

    1995-07-01

    This paper addresses the application of ultrasonic methods to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock and oxidation at elevated temperatures. The damage-induced changes in elastic constant and elastic anisotropy are determined by measuring the velocities of ultrasonic waves in different propagation directions within the sample. Thermal shock damage measurement is performed in ceramic samples of reaction bonded silicon nitride (RBSN) and aluminum oxide. Thermal shock treatment from different temperatures up to 1,000 C is applied to produce the microcracks. Both surface and bulk ultrasonic wave methods are used to correlate the change of elastic constants to microstructural degradation and to determine the change in elastic anisotropy induced by microcrack damage. Oxidation damage is studied in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1,400 C, for 100 hours. Significant changes of ultrasonic velocities were observed for composites before and after oxidation. The elastic constants of the composites were determined from the measured velocity data. The Young`s modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1,200 C. This agrees well with the results of destructive tests by other authors. The transverse longitudinal and shear moduli obtained from ultrasonic measurements decrease continually until 1,200 C. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  12. Composite definition features using the eastern ornament in ceramic tiles

    OpenAIRE

    Uss, V. F.; National Aviation University, Kyiv, Ukraine; Sahno, K. S.; National Aviation University, Kyiv

    2013-01-01

    This paper was asked a series of questions for the study of composition of the artistic shaping of ceramic tile with oriental ornaments and how to use in interior design. Particular attention is paid to individual elements of ornament and use them in areas such as kitchens, bathrooms, hookah area, cafe and more.

  13. Rapid Prototyping of Continuous Fiber Reinforced Ceramic Matrix Composites

    Science.gov (United States)

    Vaidyanathan, R.; Green, C.; Phillips, T.; Cipriani, R.; Yarlagadda, S.; Gillespie, J. W., Jr.; Effinger, M.; Cooper, K. C.

    2003-01-01

    For ceramics to be used as structural components in high temperature applications, their fracture toughness is improved by embedding continuous ceramic fibers. Ceramic matrix composite (CMC) materials allow increasing the overall operating temperature, raising the temperature safety margins, avoiding the need for cooling, and improving the damping capacity, while reducing the weight at the same time. They also need to be reliable and available in large quantities as well. In this paper, an innovative rapid prototyping technique to fabricate continuous fiber reinforced ceramic matrix composites is described. The process is simple, robust and will be widely applicable to a number of high temperature material systems. This technique was originally developed at the University of Delaware Center for Composite Materials (UD-CCM) for rapid fabrication of polymer matrix composites by a technique called automated tow placement or ATP. The results of mechanical properties and microstructural characterization are presented, together with examples of complex shapes and parts. It is believed that the process will be able to create complex shaped parts at an order of magnitude lower cost than current chemical vapor infiltration (CVI) and polymer impregnation and pyrolysis (PIP) processes.

  14. Testing and Characterizing of Continuous Fiber Ceramic Composites

    Science.gov (United States)

    Lowden, Richard M.; Moore, Karren L.; Tortorelli, Pete F.; Lara-Curzio, Edgar

    1996-01-01

    Understanding interfacial microstructural evolution during environmental testing and use is critical to the development of stable continuous fiber ceramic composites (CFCC's) for their use in 'corrosive' environments. The use of advanced characterization techniques is required to track subtle microstructural changes. These techniques must be coordinated with other CFCC tasks to completely evaluate their interfacial behavior.

  15. Fatigue and frictional heating in ceramic matrix composites

    DEFF Research Database (Denmark)

    Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.

    1997-01-01

    This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso...

  16. Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    梁金生; 梁广川; 祁洪飞; 吴子钊; 冀志江; 金宗哲

    2004-01-01

    Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of 17O-NMR for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

  17. Silicone Resin Applications for Ceramic Precursors and Composites

    Directory of Open Access Journals (Sweden)

    Masaki Narisawa

    2010-06-01

    Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

  18. Experimental Investigation on Active Cooling for Ceramic Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    PENG Li-na; HE Guo-qiang; LIU Pei-jin

    2009-01-01

    Compared with conventional materials, the active cooling ceramic matrix composite used in ramjet or scramjet makes their structures lighter in mass and better in performance. In this paper, an active and a passive cooling refractory composite specimens are designed and tested with an experimental facility composed of multilayer smale scale cooling penel which consists of a water cooling system and a ceramic matrix composite specimen, and a gas generator used for providing lower and higher transfer rate gases to simulate the temperatures in combustion chamber of ramjst. The active cooling specimen can continuously suffer high surface temperature of 2 000K for 30s and that of 3 000 K for 9.3 s, respectively. The experiment results show that the active cooling composite structure is available for high-temperature condition in ramjet.

  19. Preparation of hollow SiC ceramic microspheres with drop-tower technique

    International Nuclear Information System (INIS)

    SiC ceramic microspheres were fabricated by drop-tower technique at low temperature using polycarbosilane (PCS) as raw material. The as-prepared microspheres were characterized by TG, IR, SEM and XRD. The reaction mechanism of organic polymer and the effects of process parameters (composition of furnace atmosphere and temperature) were investigated. The results show that ethanol as a blowing agent has a high blowing efficiency, and the content of helium gas in the furnace atmosphere ranging rising to 50%-80% can increase the heating-up rate of gel particles in heat-absorbing stage. The high sphericity morphology is obtained at 500-600 ℃. Moreover, the SEM spectra indicate that irradiation can increase the surface finish quality and evenness of hollow SiC ceramic microspheres. (authors)

  20. Calculation of thermal stresses in glass-ceramic composites

    OpenAIRE

    Ganghoffer, Jean-François

    2015-01-01

    Opto-electronics make intensive use of composite materials based on amorphous materials, which can be considered as smart materials since they are capable of high performances in their final state. Particularly, glass-ceramic composites involved in welding operations for microelectronics applications are subjected to important thermal stresses during their production, which can deteriorate their properties at room temperature, until the failure stage is reached. It is then essential to be abl...

  1. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  2. Highly porous silicate ceramics prepared from saponite clay mineral

    International Nuclear Information System (INIS)

    Extremely porous silicate ceramics were fabricated by a freeze-drying process. This material was prepared from a water-based clay mineral. Porosity reached 99% for sintering bodies prepared from 2 mass% suspension. Porosity was controllable in the range of 95% 99% by modifying exchangeable cations. Card-house and card-pack structures were developed, which resembled dried agar. Heat treatments up to 1100 deg C had no effect on porosity for the sintered specimens. It was assumed that multiple condensation to be occurred on the basis of the N2 adsorption and desorption isotherm. Specific surface area of these porous materials was high. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  3. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  4. Phase composition of murataite ceramics for excess weapons plutonium immobilization

    Science.gov (United States)

    Sobolev, I. A.; Stefanovsky, S. V.; Myasoedov, B. F.; Kullako, Y. M.; Yudintsev, S. V.

    2000-07-01

    Among the host phases for actinides immobilization, murataite (cubic, space group Fm3m) with the general formula A4B2C7O22-x (A=Ca, Mn, Na, Ln, An; B=Mn, Ti, Zr, AnIV; C=Ti, Al, Fe; 0ceramics in detail has shown occurrence of several murataite varieties with three-, five-, and eight-fold fluorite unit cells. [1-3] The goal of the present step of work is to study an effect of waste elements on phase composition of murataite ceramic and isomorphic capacity of waste elements.

  5. Combustion Synthesis of h-BN-SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    LI Hong-bo; ZHENG Yong-ting; ZHOU Li-juan; HAN Jie-cai

    2006-01-01

    The feasibility was demonstrated to fabricate h-BN-SiC ceramics through combustion synthesis of the mixture of boron carbide and silicon powders under 100 MPa nitrogen pressure. The mass fraction of BN and SiC in the combustion products were found to be 72 % and 28 % respectively. The thermodynamics of the synthesis reaction and the adiabatic combustion temperature were calculated on the theoretical ground. The bending strengths of the ceramics were measured to be 65.2 MPa at room temperature and 55 MPa at 1350 ℃. The phase composition and microstructure of the combustion products were identified by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

  6. Ceramic nanotubes for polymer composites with stable anticorrosion properties

    Science.gov (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.

    2014-12-01

    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  7. Whisker-reinforced ceramic composites for heat engine components

    Science.gov (United States)

    Duffy, Stephen F.

    1988-01-01

    Much work was undertaken to develop techniques of incorporating SiC whiskers into either a Si3N4 or SiC matrix. The result was the fabrication of ceramic composites with ever-increasing fracture toughness and strength. To complement this research effort, the fracture behavior of whisker-reinforced ceramics is studied so as to develop methodologies for the analysis of structural components fabricated from this toughened material. The results, outlined herein, focus on the following areas: the use of micromechanics to predict thermoelastic properties, theoretical aspects of fracture behavior, and reliability analysis.

  8. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  9. The effect of various primers on shear bond strength of zirconia ceramic and resin composite

    Directory of Open Access Journals (Sweden)

    Sasiwimol Sanohkan

    2013-01-01

    Full Text Available Aims: To determine the in vitro shear bond strengths (SBS of zirconia ceramic to resin composite after various primer treatments. Materials and Methods: Forty zirconia ceramic (Zeno, Wieland Dental specimens (10 mm in diameter and 2 mm thick were prepared, sandblasted with 50 μm alumina, and divided into four groups (n = 10. Three experimental groups were surface treated with three primers; CP (RelyX Ceramic Primer, 3M ESPE, AP (Alloy Primer, Kuraray Medical, and MP (Monobond Plus, Ivoclar Vivadent AG. One group was not treated and served as the control. All specimens were bonded to a resin composite (Filtek Supreme XT, 3M ESPE cylinder with an adhesive system (Adper Scotchbond Multi-Purpose Plus Adhesive, 3M ESPE and then stored in 100% humidity at 37°C for 24 h before SBS testing in a universal testing machine. Mean SBS (MPa were analyzed with one-way analysis of variance (ANOVA and the Tukey′s Honestly Significant Difference (HSD test (α = 0.05. Results: Group AP yielded the highest mean and standard deviation (SD value of SBS (16.8 ± 2.5 MPa and Group C presented the lowest mean and SD value (15.4 ± 1.6 MPa. The SBS did not differ significantly among the groups (P = 0.079. Conclusions: Within the limitations of this study, the SBS values between zirconia ceramic to resin composite using various primers and untreated surface were not significantly different.

  10. Dielectric, Electromagnetic Interference Shielding and Absorption Properties of Si3N4-PyC Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    Xuan Hao; Xiaowei Yin; Litong Zhang; Laifei Cheng

    2013-01-01

    Pyrolytic carbon (PyC) was infiltrated into silicon nitride (Si3N4) ceramics by precursor infiltration and pyrolysis (PIP) of phenolic resin,and Ni nanoparticles were added into the phenolic resin to change the electric conductivity of Si3N4-PyC composite ceramics.Dielectric permittivity,electromagnetic interference (EMI)shielding and absorption properties of Si3N4-PγC composite ceramics were studied as a function of Ni content at 8.2-12.4 GHz (X-band).When Ni nanoparticles were added into phenolic resin,the electric conductivity of the prepared composite ceramics decreased with increasing Ni content,which was attributed to the decrease of graphitization degree of PyC.The decrease in electric conductivity led to the decrease in both permittivity and EMI shielding effectiveness.Since too high permittivity is harmful to the impendence match and results in the strong reflection,the electromagnetic wave absorption property of Si3N4-PyC composite ceramics increases with increasing Ni content.When the content of Ni nanoparticles added into phenolic resin was 2 wt%,the composite ceramics possessed the lowest electric conductivity and displayed the most excellent absorption property with a minimum reflection loss as low as-28.9 dB.

  11. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Y.C.; Baaklini, G.Y.; Rokhlin, S.I.

    1993-05-01

    This paper addresses the application of ultrasonic sensing to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock or oxidation at elevated temperatures, which often results in elastic anisotropy. This damaged-induced anisotropy is determined by measuring the velocities of ultrasonic waves in different propagation directions. Thermal shock damage is assessed in ceramic samples of reaction bonded silicon nitride (RBSN). Thermal shock treatment from different temperatures up to 1000 C is applied to produce the microcracks. Results indicate that most microcracks produced by thermal shock are located near sample surfaces. Ultrasonic measurements using the surface wave method are found to correlate well with measurements of degradation of mechanical properties obtained independently by other authors using destructive methods. Oxidation damage is assessed in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hr. The Youngs' modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1200 C. This agrees well with the results of destructive tests by other authors. On the other hand, the transverse moduli obtained from ultrasonic measurements decrease continually until 1200 C. Measurements on the shear stiffnesses show behavior similar to the transverse moduli. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  12. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Science.gov (United States)

    Chu, Y. C.; Baaklini, G. Y.; Rokhlin, S.I.

    1993-01-01

    This paper addresses the application of ultrasonic sensing to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock or oxidation at elevated temperatures, which often results in elastic anisotropy. This damaged-induced anisotropy is determined by measuring the velocities of ultrasonic waves in different propagation directions. Thermal shock damage is assessed in ceramic samples of reaction bonded silicon nitride (RBSN). Thermal shock treatment from different temperatures up to 1000 C is applied to produce the microcracks. Results indicate that most microcracks produced by thermal shock are located near sample surfaces. Ultrasonic measurements using the surface wave method are found to correlate well with measurements of degradation of mechanical properties obtained independently by other authors using destructive methods. Oxidation damage is assessed in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hr. The Youngs' modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1200 C. This agrees well with the results of destructive tests by other authors. On the other hand, the transverse moduli obtained from ultrasonic measurements decrease continually until 1200 C. Measurements on the shear stiffnesses show behavior similar to the transverse moduli. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  13. Investigation of properties and performance of ceramic composite components. Final report on Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Reifsnider, K.L.; Oleksuk, L.L.S.; Stinchcomb, W.W. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-10-31

    The purpose of Phase 2 of the Investigation of Properties and Performance of Ceramic Composite Components has been to build on and extend the work completed during Phase 1 to further advance the transition from properties of ceramic composite materials to performance of ceramic composite components used in fossil energy environments. The specific tasks of Phase 2 were: (1) develop and validate reliable and accurate high temperature, biaxial mechanical tests methods for structural ceramic composite components; (2) test and evaluate ceramic composite components, specifically tubes; (3) characterize long-term, mechanical performance of ceramic composite tubes at high temperatures; (4) develop a fundamental understanding of the mechanical degradation and performance limitations of ceramic composite components under service conditions; (5) develop predictive models for damage tolerance and reliability; and (6) relate component performance to microstructure and, thereby, provide feedback to the associated process-development effort, to improve performance. Accomplishments for each task are given.

  14. Effects of single pulse energy on the properties of ceramic coating prepared by micro-arc oxidation on Ti alloy

    International Nuclear Information System (INIS)

    Highlights: • Single pulse energy remarkably influences the properties of ceramic coating prepared by MAO on Ti alloy. • The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. • The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. • Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. • The effects of single pulse energy on the micro-hardness and phase composition of ceramic coating are not as evident as those of frequency and duty cycle. - Abstract: The effects of single pulse energy on the properties of ceramic coating fabricated on a Ti–6Al–4V alloy via micro-arc oxidation (MAO) in aqueous solutions containing aluminate, phosphate, and some additives are investigated. The thickness, micro-hardness, surface and cross-sectional morphology, surface roughness, and compositions of the ceramic coating are studied using eddy current thickness meter, micro-hardness tester, JB-4C Precision Surface roughness meter, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Single pulse energy remarkably influences the ceramic coating properties. The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. The sizes of oxide particles, micro-pores and micro-cracks slightly increase with impulse width and single pulse energy. The main surface conversion products generated during MAO process in aqueous solutions containing aluminate are rutile TiO2, anatase TiO2, and a large amount of Al2TiO5. The effects of single pulse energy on the

  15. The Influence of the Particle Size on the Adhesion Between Ceramic Particles and Metal Matrix in MMC Composites

    Science.gov (United States)

    Jarzabek, Dariusz M.; Chmielewski, Marcin; Dulnik, Judyta; Strojny-Nedza, Agata

    2016-05-01

    This study investigated the influence of the particle size on the adhesion force between ceramic particles and metal matrix in ceramic-reinforced metal matrix composites. The Cu-Al2O3 composites with 5 vol.% of ceramic phase were prepared by a powder metallurgy process. Alumina oxide powder as an electrocorundum (Al2O3) powder with different particle sizes, i.e., fine powder materials and carried out the experiments with the use of the self-made tensile tester. We have observed that the interface strength is higher for the sample with coarse particles and is equal to 74 ± 4 MPa and it is equal to 68 ± 3 MPa for the sample with fine ceramic particles.

  16. Ancient ceramics and glass compositional studies using nuclear methods

    International Nuclear Information System (INIS)

    relative error. The detection limits are in the range of 30 (Ni, As, Sb) to 200 ppm (Ti, Fe, Zn, Sn, Ba, Pb) for trace elements and in the range of 0.2 to 1percent for major lights elements. These detection limits were tested using NBS geological standards (W1, BM, KH). Some compositional results on various archaeological ceramics objects from Romanian sites ( glaze and painting agents for neolithic Cucuteni and blue Iznik Turkish ceramics but also clay elemental analyses) are presented. For glasses, chemical differences that occur during preparation of materials will affect the elemental composition and could be used for the identification of technologies and workshops involved. The problem is to identify colouring agents, decolorants, opacifiers and fining agents. The XRF and FNAA techniques were used. Some results on Byzantine (XIII Century) glass bracelets and XVIII Century vessel samples founded in South-Eastern Romania are presented

  17. Study of Using Certain Composition of Bismuth Silicate Glass and Glass Ceramic for Gamma Radiation Processing

    International Nuclear Information System (INIS)

    Bismuth silicate glass with composition 20, 80 wt. % respectively was prepared. Electron Paramagnetic Resonance (EPR) measurements show that this glass has a very good stability when exposed to γ irradiation, which encourage the assumption of using it as a shielding material. Many properties should be investigated to fulfill this application. Study of density and molar volume to understand the structural properties, also the mechanical properties are verified by measuring microhardness, while the chemical resistance was identified by testing its durability in a base solution. The EPR results were supported by measuring electrical conductivity of the glass samples at different temperatures ranging from 295 - 553 K, which proved that this glass has very low conductivity even at high temperatures. The corresponding glass ceramic was prepared by means of heat treatment, and the formed phases were demonstrated by means of X-ray diffraction (XRD). Also the probability of using this glass ceramic as a shielding material was investigated

  18. Method of producing a silicon carbide fiber reinforced strontium aluminosilicate glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam P. (Inventor)

    1995-01-01

    A SrO-Al2O3-2SrO2 (SAS) glass ceramic matrix is reinforced with CVD SiC continuous fibers. This material is prepared by casting a slurry of SAS glass powder into tapes. Mats of continuous CVD-SiC fibers are alternately stacked with the matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite. Organic constituents are burned out of the 'green' composite, and the remaining interim material is hot pressed.

  19. Silicon carbide fiber reinforced strontium aluminosilicate glass-ceramic matrix composite

    Science.gov (United States)

    Bansal, Narottam (Inventor)

    1992-01-01

    A SrO-Al2O3 - 2SrO2 (SAS) glass ceramic matrix is reinforced with CVD SiC continuous fibers. This material is prepared by casting a slurry of SAS glass powder into tapes. Mats of continuous CVD-SiC fibers are alternately stacked with the matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite. Organic constituents are burned out of the 'green' composite, and the remaining interim material is hot pressed.

  20. Processing–structure–property relations of chemically bonded phosphate ceramic composites

    Indian Academy of Sciences (India)

    H A Colorado; C Hiel; H T Hahn

    2011-07-01

    Mechanical properties and microstructures of a chemically bonded phosphate ceramic (CBPC) and its composite with 1.0 wt% graphite nanoplatelets (GNPs) reinforcement have been investigated. Microstructure was identified by using optical and scanning electron microscopes, X-ray tomography, and X-ray diffraction. In addition, weight loss of the resin at room temperature was studied. The microstructure characterization shows that CBPC is itself a composite with several crystalline (wollastonite and brushite) and amorphous phases. SEM and micro tomography show a homogeneous distribution of crystalline phases. Bending and compression strength of the CBPC was improved by reducing bubbles via preparation in vacuum.

  1. Ultra high strain properties of lanthanum substituted PZT electro-ceramics prepared via mechanical activation

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Ajeet, E-mail: jkajeet@yahoo.co.in [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); School of Physics, University of Hyderabad, Hyderabad 500046 (India); Bhanu Prasad, V.V., E-mail: bhanu@dmrl.drdo.in [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); James Raju, K.C., E-mail: kcjrsp@yahoo.com [School of Physics, University of Hyderabad, Hyderabad 500046 (India); James, A.R., E-mail: james@dmrl.drdo.in [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India)

    2014-06-25

    Highlights: • PLZT comparable with PMN–PT and their hot-pressed counterparts synthesized. • HEM applied for ceramic preparation at reduced sintering temperature. • Strain value (0.27%) comparable to previous reported values for PLZT 8/60/40. • The electric field induced (strain) hysteresis loss was also found to be very less. - Abstract: Substitution of lanthanum at the A sites of perovskite lead zirconate titanate ceramics shows an improvement in the structural and electrical properties. (Pb{sub 0.92}La{sub 0.08})(Zr{sub 0.60}Ti{sub 0.40})O{sub 3} (PLZT 8/60/40) was prepared using high energy mechano-chemical milling. The effect of milling on the microstructure and electrical properties of PLZT 8/60/40 has been studied. X-ray diffraction shows the phase formation after milling itself. TEM was used to measure the particle size. The SEM image of the sintered pellet shows a dense microstructure and the average grain size was found to be <1.5 μm. Electrical properties of the ceramics were characterized. Piezoelectric charge coefficient (d{sub 33}) was found to be 561 pC/N. Resonance studies were performed on poled ceramics and the electromechanical coupling factor was calculated by the resonance method. The PLZT 8/60/40 composition showed a well saturated and uniform P–E hysteresis loop with remanent polarization (P{sub r}) of 33.29 μC/cm{sup 2} and a coercive field (E{sub c}) of 10.57 kV/cm. Electric field induced strain (S–E loop) shows a value of ∼0.27% with minimum loss.

  2. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  3. NANOSTRUCTURED CERAMICS AND COMPOSITES FOR REFRACTORY APPLICATIONS IN COAL GASIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    Paul Brown

    2005-01-31

    A class of ceramics, capable of exhibiting low coefficients of thermal expansion and catalytic properties was investigated. Investigations were directed towards nanoengineering of NZP ceramics and NZP-based composites by chemical means by controlling their compositions and processing variables. NaZr{sub 2}(PO{sub 4}){sub 3} (NZP) was synthesized by combining water-soluble precursors leading to the precipitation of a gel that was dried, calcined, pressed into pellets, then fired at 850 C. Without chemical additives, the resulting ceramic comprised pores ranging in size from approximately 25 to 50 nm and a surface area of about 30m{sup 2}/g. Hydroxyapatite, which has a needle-like morphology, was mechanically mixed with the calcined gel to template NZP crystallization. What resulted was a coarsening of the pore structure and a decrease in surface area. When copper nitrate was added to the solution during synthesis, the resulting ceramic underwent shrinkage upon firing as well as an increase in strength. HAp and copper additions combined resulted in 40% volume shrinkage and a doubling of the tensile strength to 16MPa. A very different type of porosity was achieved when silica was partly substituted for phosphorous in the NZP structure. Na{sub 3}Zr{sub 2}(Si{sub 2}P)O{sub 12} (NASCION) was synthesized in the same manner as NZP, but the fired ceramic possessed a reticulated pore structure comprising large cavities ranging in size from 5 to 50 {micro}m. The NASCION ceramic either shrank or expanded upon firing depending on when the silica was added during synthesis. When the silica precursor (amorphous, precipitated silica) was added before the calcining step, the pressed pellets expanded during firing, whereas they shrank when the silica was added after the gel was calcined. The observed dilation increased with increasing calcining temperature and particle size, up to 26%. The contraction of the ceramic when fired increased with increasing calcining temperature and a

  4. Effect of sintering atmosphere on composition and properties of NiFe2O4 ceramic

    Institute of Scientific and Technical Information of China (English)

    田忠良; 张腾; 刘恺; 赖延清; 李劼

    2015-01-01

    NiFe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound NiFe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10−5, 2×10−4 and 2×10−3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of NiFe2O4 and NiO. With increasing oxygen content, NiFe2O4 content in the ceramic increases, while NiO content appears a contrary trend. In vacuum, NiFe2O4 ceramic has average grain size of 3.94μm, and bending strength of 85.12 MPa. The changes of the phase composition and mechanical properties of NiFe2O4 based cermets are mainly caused by the alteration of their properties of NiFe2O4 ceramic.

  5. Potential assisted fabrication of metal-ceramic composite coatings

    International Nuclear Information System (INIS)

    A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  6. FRACTURAL PROCESS AND TOUGHENING MECHANISM OF LAMINATED CERAMIC COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Based on the model of multi-layer beam and the assumption of micro-inhomogeneity of material, the 3D fractural characteristics of laminated ceramic composites have been studied with numerical simulation. Under three-point bending load, crack initiation, coalescence, propagation, tuning off in the weak interface and final rupture have been simulated. The spatial distribution and evolution process of acoustic emission are also presented in the paper. The simulation verifies the primary mechanism of the weak interface inducing the crack to expand along there and absorbing the fractural energy. The disciplinary significance of the effect of strength and properties of material on the toughness and strength of laminated ceramic composites is, therefore,discussed in this paper.

  7. Processing and properties of ceramic matrix-polymer composites for dental applications

    Science.gov (United States)

    Huang, Hsuan Yao

    The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

  8. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  9. Ceramic-metal composite formation by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Labs., Albuquerque, NM (United States); Fahrenholtz, W.G. [New Mexico Univ., Albuquerque, NM (United States). Advanced Materials Lab.; Lakshman, B.B. [Sandia National Labs., Albuquerque, NM (United States)

    1996-11-01

    Ceramic-metal composites can be made to near-net-shape by reactive penetration of dense ceramic preforms by molten metals. Reactive metal penetration is driven by a strongly negative Gibbs energy for reaction. For Al, the general form of the reaction is (x+2) Al + (3/y) MO[sub y] yields Al[sub 2]O[sub 3] + M[sub 3/y]Al[sub x], where MO[sub y] is an oxide that is wet by molten Al. In low PO[sub 2] atmospheres and at temperatures above about 900 degrees C, molten Al reduces mullite to produce Al[sub 2]O[sub 3] and Si. The Al/mullite reaction has a delta G[sub r] degree(927 degrees C) of -338 per mole of mullite and, for fully dense mullite, the theoretical volume change on reaction is less than 1%. Experiments with commercial mullite containing a silicate grain boundary phase average less than 2% volume change on reaction. In the Al/mullite system, reactive metal penetration produces a fine-grained alumina skeleton with an interspersed metal phase. With > or =15 vol.% excess aluminum, mutually interpenetrating ceramic-metal composites are produced. Properties measurements show that ceramic-metal composites produced by reactive metal penetration of mullite by Al have a Young`s modulus and hardness similar to that of Al[sub 2]O[sub 3], with improved fracture toughness. Other compositions also are candidates for in- situ reaction synthesis, but they exhibit differences in reaction kinetics, most probably due to different wetting behavior.

  10. Calcium phosphate-based ceramic and composite materials for medicine

    International Nuclear Information System (INIS)

    The topical problems in chemistry and technology of materials based on calcium phosphates aimed at both the replacement of damaged bone tissue and its regeneration are discussed. Specific features of the synthesis of nanocrystalline powders and the fabrication of ceramic implants are described. Advances in the development of porous scaffolds from resorbable and osteoconductive calcium phosphates and of hybrid composites that form the basis of bone tissue engineering are considered.

  11. Failure of Ceramic Composites in Non-Uniform Stress Fields

    OpenAIRE

    Rajan, Varun

    2014-01-01

    Continuous-fiber ceramic matrix composites (CMCs) are of interest as hot-section components in gas turbine engines due to their refractoriness and low density relative to metallic alloys. In service, CMCs will be subjected to spatially inhomogeneous temperature and stress fields. Robust tools that enable prediction of deformation and fracture under these conditions are therefore required for component design and analysis. Such tools are presently lacking. The present work helps to address thi...

  12. Stereological characterization of crack path transitions in ceramic matrix composites

    Indian Academy of Sciences (India)

    Parag Bhargava; B R Patterson

    2001-04-01

    All ceramic composites involve a mismatch in physical properties the extent of which differs from one composite to another. Mismatch in thermal expansion ( ) and elastic modulus (E) is known to produce stresses that influence the path of a propagating crack. Thus, the relative effect of thermal and elastic mismatch on the crack path is expected to change with change in stress intensity. We propose that the crack path in ceramic composites should undergo a transition with the crack being strongly influenced by the thermal mismatch stresses at low stress intensity and elastic mismatch stresses at high stress intensities. Thus, a material in use under different applications each with its own loading conditions is expected to exhibit different crack propagation tendencies which may be reflected in the – characteristics of the composite material. In the present work several model composites with different combinations of thermal and elastic mismatch have been considered. Cracks propagating at different sub-critical stress intensities (velocities) were generated by a novel indentation technique. Each indentation was performed at a constant displacement rate and a peak load. A range of displacement rates were used to produce cracks propagating at different velocities. The indentations were made using a Vickers indentor fitted in a universal mechanical testing machine. The crack paths in composites were quantified by stereological technique and the proposed theory was verified.

  13. Carbon–ceramic composites for enzyme immobilization

    OpenAIRE

    Lathouder, Karen de; Lozano Castelló, Dolores; Linares Solano, Ángel; Wallin, Sten A.; Kapteijn, Freek; Moulijn, Jacob

    2006-01-01

    Tunable carbon nanofiber-coated monoliths as carriers for enzyme adsorption are presented. Carbon-nanofibers (CNFs) were grown on monoliths with different microstructure. ‘‘Classical’’ cordierite monoliths were compared to novel acicular mullite (ACM) monoliths, with a more open wall structure. This open structure allows for a higher CNF-loading without affecting the open structure of the monoliths. The composites were used as a carrier for lactase from Aspergillus oryzae. ACM monoli...

  14. Ceramic compositional analysis in archaeological perspective

    Energy Technology Data Exchange (ETDEWEB)

    Bishop, R.L.; Rands, R.L.; Holley, G.R.

    1980-01-01

    The primary significance of compositional analysis in archaeology lies on the spatial dimension, in distinguishing products made by locally or regionally-based groups. If compositional analysis is to be carried beyond the descriptive recording of similarities and differences, the resource procurement zone (and its geographical relationship to inferred places of manufacture) is a basic operational concept (Rands and Bishop 1980). A zonal concept is clearly indicated in the case of pottery, which frequently is derived from raw materials, clay and temper, that do not necessarily coincide in their place of procurement. Moreover, depending on geomorphological and geochemical variables, these materials may show considerable homogeneity over a fairly extended area. On the other hand, unless there is strong, selective patterning in the exploitation of resources, great heterogeneity within a restricted region may result in fragmented procurement zones that are difficult to equate with the products of specific manufacturing centers. Under favorable circumstances, however, it appears that methods of compositional analysis are approaching the point at which microzones of limited geographical extent can be recognized and assigned heuristically useful boundaries.

  15. Magnetic Resonance Imaging of Gel-cast Ceramic Composites

    Science.gov (United States)

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.

    1997-01-16

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  16. Poly(borosiloxanes as precursors for carbon fiber ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Renato Luiz Siqueira

    2007-06-01

    Full Text Available Ceramic matrix composites (CMCs, constituted of a silicon boron oxycarbide (SiBCO matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS or poly(borosiloxane (PBS matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence of Si-O-B bonds at 880 cm-1, due to the incorporation of the crosslinker trigonal units of BO3 in the polymeric network. X ray diffraction analyses exhibited an amorphous character of the resulting polymer-derived ceramics obtained by pyrolysis up to 1000 °C under inert atmosphere. The C/SiBCO composites showed better thermal stability than the C/SiOC materials. In addition, good adhesion between the carbon fiber and the ceramic phase was observed by SEM microscopy

  17. Exposure of Ceramics and Ceramic Matrix Composites in Simulated and Actual Combustor Environments

    Energy Technology Data Exchange (ETDEWEB)

    Brentnall, W.D.; Ferber, M.K.; Keiser, j.R.; Miriyala, N.; More, K.L.; Price, J.R.; Tortorelli, P.F.; Walker, L.R.

    1999-06-07

    A high-temperature, high-pressure, tube furnace has been used to evaluate the long term stability of different monolithic ceramic and ceramic matrix composite materials in a simulated combustor environment. All of the tests have been run at 150 psia, 1204 degrees C, and 15% steam in incremental 500 h runs. The major advantage of this system is the high sample throughput; >20 samples can be exposed in each tube at the same time under similar exposure conditions. Microstructural evaluations of the samples were conducted after each 500 h exposure to characterize the extent of surface damage, to calculate surface recession rates, and to determine degradation mechanisms for the different materials. The validity of this exposure rig for simulating real combustor environments was established by comparing materials exposed in the test rig and combustor liner materials exposed for similar times in an actual gas turbine combustor under commercial operating conditions.

  18. Toughening and strengthening of ceramics composite through microstructural refinement

    Science.gov (United States)

    Anggraini, Lydia; Isonishi, Kazuo; Ameyama, Kei

    2016-04-01

    Silicon carbide with 50 mass% zirconia ceramic matrix composites were processed by mechanical milling (MM) followed by spark plasma sintering (SPS). By controlling the parameters of MM and SPS, an ultra-fine ZrO2 grain was homogeneously dispersed and refined on the surface of a fine SiC powder, forming a harmonic microstructure. The mechanical properties and the densification behavior of the SiC-ZrO2 composites were investigated. The effects of the milling time on the microstructure and on the mechanical properties of the composite are discussed. The results indicate that the composite mechanically milled for 144 ks and sintered at 1773 K had the highest relative density of 98 %, along with a fracture toughness of 10.7 MPa.m1/2 and a bending strength of 1128 MPa. These superior mechanical properties were influenced by the microstructure characteristics such as the homogeneous grain dispersion. Thus, the microstructural refinement forming harmonic dispersion can be considered a remarkable design tool for improving the mechanical properties of SiC-ZrO2, as well as other ceramic composite materials.

  19. Preparation of Ceramic-Grade Thorium-Uranium Oxide

    International Nuclear Information System (INIS)

    A method for the preparation of sintered bodies of thorium-uranium mixed oxide starting from a solution of thorium nitrate and uranyl nitrate was investigated. This method can be useful both in the fabrication of fuel elements and in the reprocessing of such type of materials. In the first step of the method, uranyl nitrate is reduced to uranium (IV) nitrate. As reducing agent, both gaseous hydrogen and formic acid are employed; urea is added to prevent the formation of nitrous acid, which catalyses the reoxidation of uranium (IV). As catalyst, both platinum and palladium can be employed. Data are given for a continuous process, in which formic acid and urea are added to the solution, which is then pre-heated and passed in a column packed with 1/8 in x 1/8 in alumina pellets, carrying 0.5 wt.% of platinum. The influence of flow rate, temperature, formic acid and urea concentration, as well as catalyst life and poisoning are studied. The second step in the method is the precipitation of an oxalate of thorium and uranium (IV). The influence of oxalic acid to thorium-uranium ratio, temperature, aging time on settling and filtering characteristics of the precipitate and on the ceramic properties of the obtained powders is reported. Firing was carried out both in reducing and oxidizing atmosphere. After preliminary tests, two standard procedures were set up for the fabrication of ceramic bodies, namely by cold pressing and sintering and by extrusion and sintering. The ability of the different powders to sinter was tested by both of the two standard methods. With some of the powders, densities higher than 95% of theoretical density were obtained; reproducibility tests were successfully carried out. (author)

  20. Electrophoretically prepared hybrid materials for biopolymer hydrogel and layered ceramic nanoparticles

    OpenAIRE

    Gwak, Gyeong-Hyeon; Choi, Ae-Jin; Bae, Yeoung-Seuk; Choi, Hyun-Jin; Oh, Jae-Min

    2016-01-01

    Background In order to obtain biomaterials with controllable physicochemical properties, hybrid biomaterials composed of biocompatible biopolymers and ceramic nanoparticles have attracted interests. In this study, we prepared biopolymer/ceramic hybrids consisting of various natural biopolymers and layered double hydroxide (LDH) ceramic nanoparticles via an electrophoretic method. We studied the structures and controlled-release properties of these materials. Results and discussion X-ray diffr...

  1. SHS/PHIP of ceramic composites using ilmenite concentrate

    Energy Technology Data Exchange (ETDEWEB)

    Kholghy, M. [Yerevan State University and Isfahan University of Technology, Dept. of Materials Eng (Iran, Islamic Republic of); Kharatyan, S. [Yerevan State University, Yerevan, A. Manukyan str. 1, AM-0025 (Armenia); Edris, H., E-mail: h-edris@cc.iut.ac.i [Isfahan University of Technology, Dept. of Materials Eng. Isfahan, 8415683111 (Iran, Islamic Republic of)

    2010-07-23

    Self-propagating high-temperature synthesis (SHS) process in the mixture of ilmenite, boron carbide and aluminum combined with a pseudo hot isostatic pressing (PHIP) is used in this research to produce a compact multi-ceramic composite Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. Several tests were performed to identify the optimum partial weight percent of the ilmenite, boron carbide and aluminum to produce a suitable amount of each components of the product. On the other hand, a number of tests were performed to measure the delay time, optimum compaction time and optimum compaction force to produce a compact high toughness samples. The results of phase analysis using XRD tests and microstructure using SEM and EDS show that the product is a multi-ceramic composite of the Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. It was shown that there are no primary reactants in the product. In this work, the combustion characteristics (combustion wave propagation velocity and temperature) of the process, as well as density and hardness of the combustion product were measured. The fracture toughness of the product was measured using Vickers indenter and Brazilian test. This shows that the samples have a high toughness in comparison to conventional ceramics.

  2. Neural network applied to elemental archaeological Marajoara ceramic compositions

    International Nuclear Information System (INIS)

    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  3. Neural network applied to elemental archaeological Marajoara ceramic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S., E-mail: rosimeiritoy@yahoo.com.b, E-mail: camunita@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Boscarioli, Clodis, E-mail: boscarioli@gmail.co [Universidade Estadual do Oeste do Parana, Cascavel, PR (Brazil). Centro de Ciencias Exatas e Tecnologicas. Colegiado de Informatica; Hernandez, Emilio D.M., E-mail: boscarioli@gmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica; Neves, Eduardo G.; Demartini, Celia C., E-mail: eduardo@pq.cnpq.b [Museu de Arqueologia e Etnologia (MAE/USP), Sao Paulo, SP (Brazil)

    2009-07-01

    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  4. Summary of workshop on ceramic composite interface coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    Commercialization of fiber-reinforced composites has been limited because of the stability of the interface coatings that control the mechanical properties of the composites. Typical materials are currently manufactured with pyrolytic carbon interface coatings that perform well in inert atmospheres or when stresses are kept very low (<70 MPa). Unfortunately, carbon coatings are not stable at high temperatures in air or oxidizing conditions which results in degradation of the mechanical properties of the composites. The problem of oxidation resistant interface coatings is not unique to the Fossil Program. Such coatings are also a concern to the United States Air Force, the Continuous Fiber-reinforced Ceramic Composites Program, the Fusion Energy Materials Program, and to the European Community. This workshop was organized to compare and discuss the need for and development of oxidation-resistant interface coatings in each of these programs.

  5. Polymer derived ceramic composites as environmental barrier coatings on steel

    Science.gov (United States)

    Torrey, Jessica D.

    Polymer derived ceramics have shown promise as a novel way to process low-dimensional ceramics such as fibers and coatings. They offer advantages over traditional ceramic processing routes including lower pyrolysis temperatures and the ability to employ polymeric processing techniques. The main drawback to preceramic polymers is that they undergo a shrinkage during pyrolysis that can be greater than 50-volume%. One way to overcome this shrinkage is to add filler particles, usually elemental or binary metals, which will expand upon reaction with the pyrolysis atmosphere, thereby compensating for the shrinkage of the polymer. The aim of this study is to develop a polymer derived ceramic composite coating on steel as a barrier to oxidation and carburization, while concurrently gaining insight as to the fundamental mechanisms for compositional and microstructural evolution within the system. A systematic approach to selecting the preceramic polymer and expansion agents was taken. Six commercially available poly(silsesquioxane) polymers and a polysiloxane were studied. Several metals and an intermetallic were considered as potential expansion agents. The most desirable polymer/expansion agent combination was achieved with poly(hydridomethylsiloxane) as the matrix and titanium disilicide as the filler. Processing parameters have been optimized and a relationship derived to predict final coating thickness based on slurry viscosity and dip coating withdrawal speed. Microstructural analysis reveals an amorphous composite coating of oxidized filler particles in a silica matrix. A diffusion layer is visible at the coating-steel interface, indicating good bonding. The optimized coatings are ˜18mum thick, have some residual porosity and a density of 2.57g/cm3. A systematic study of the phase transformations and microstructural changes in the coating and its components during pyrolysis in air is also presented. The system evolves from a polymer filled with a binary metal at

  6. Nondestructive evaluation of a ceramic matrix composite material

    Science.gov (United States)

    Grosskopf, Paul P.; Duke, John C., Jr.

    1992-01-01

    Monolithic ceramic materials have proven their usefulness in many applications, yet, their potential for critical structural applications is limited because of their sensitivity to small imperfections. To overcome this extreme sensitivity to small imperfections, ceramic matrix composite materials have been developed that have the ability to withstand some distributed damage. A borosilicate glass reinforced with several layers of silicon-carbide fiber mat has been studied. Four-point flexure and tension tests were performed not only to determine some of the material properties, but also to initiate a controlled amount of damage within each specimen. Acousto-ultrasonic (AU) measurements were performed periodically during mechanical testing. This paper will compare the AU results to the mechanical test results and data from other nondestructive methods including acoustic emission monitoring and X-ray radiography. It was found that the AU measurements were sensitive to the damage that had developed within the material.

  7. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.

    2013-01-01

    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  8. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

    Science.gov (United States)

    Boyle, Robert

    2014-01-01

    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  9. Preparation of novel ceramics with high CaO content from steel slag

    International Nuclear Information System (INIS)

    Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

  10. Resin composite or ceramic inlays/onlays in posterior permanent teeth : a review of the literature

    OpenAIRE

    Breistrand, Joakim Lund; Juliussen, Øyvind

    2011-01-01

    Objective: To compare the clinical survival and long-term costs of extensive composite restorations to ceramic inlays and onlays. The hypothesis was that ceramic inlays and onlays can be more tooth substance saving and long-term economic for the patient than composite restorations. Methods: The dental literature, predominantly since 1990, was reviewed for prospective clinical studies of longevity of ceramic inlays/onlays and direct composite restorations in permanent posterior teeth. Only ...

  11. Application of ceramic short fiber reinforced Al alloy matrix composite on piston for internal combustion engines

    Directory of Open Access Journals (Sweden)

    Wu Shenqing

    2010-11-01

    Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.

  12. Microstructure characteristics of FeMo-Sialon ceramic composite

    International Nuclear Information System (INIS)

    A new metal-Sialon based ceramic composite of FeMo-Sialon has been processed using Si3N4, α-Al2O3 and FeMo70 alloy powders as the main raw materials. To explain why this composite has excellent mechanical properties, microstructure characterizations are carried out using the transmission electron microscopy (TEM) and selected area electron diffraction (SAED). The results show that FeMo, FeSi2 and Mo have formed an alloy mixture of Mo-Fe-Si in the FeMo-Sialon ceramic composite. Elongated β-Sialon crystals, interlacing with each other, vary in size. The Y-SiAlON glass, as an inter-granular phase, surrounds the grain boundaries of β-Sialon crystals. Some of β-Sialon crystals are semi-surrounded by dumbbell-like Mo-Fe-Si particles. The good mechanical properties of FeMo-Sialon composite are greatly dependent on the elongated Sialon grains and Mo-Fe-Si particles with interlocking structures.

  13. Characterization of fabricated three dimensional scaffolds of bio ceramic-polymer composite via microstereolithography technique

    International Nuclear Information System (INIS)

    Full-text: Microstereolithography is a method used for rapid proto typing of polymeric and ceramic components. This technique converts a computer-aided design (CAD) to a three dimensional (3D) model, and enables layer per layer fabrication curing a liquid resin with UV-light or laser source. The aim of this project was to formulate photo curable polymer reinforced with synthesized calcium pyrophosphate (CPP), and to fabricate a 3D scaffolds with optimum mechanical properties for specific tissue engineering applications. The photo curable ceramic suspension was prepared with acrylate polyester, multifunctional acrylate monomer with the addition of 50-70 wt % of CPP, photo initiators and photo inhibitors. The 3D structure of disc (5 mm height x 4 mm diameter) was successfully fabricated using Envisiontec Perfactory3. They were then sintered at high temperature for polymer removal, to obtain a ceramic of the desired porosity. The density increased to more than 35 % and the dimensional shrinkage after sintering were 33 %. The discs were then subjected compressive measurement, biodegradation and bioactivity test. Morphology and CPP content of the sintered polymer was investigated with SEM and XRD, respectively. The addition of CPP coupled with high temperature sintering, had a significant effect on the compressive strength exhibited by the bio ceramic. The values are in the range of cancellous bone (2-4 MPa). In biodegradation and bioactivity test, the synthesized CPP induced the formation of apatite layer and its nucleation onto the composite surface. (author)

  14. Alumina/Phenolphthalein Polyetherketone Ceramic Composite Polypropylene Separator Film for Lithium Ion Power Batteries

    International Nuclear Information System (INIS)

    Highlights: • PEK-C (Tg: ∼230 °C) was used as binder to prepare ceramic coated composite PP separator. • The composite PP separator was stable and showed low thermal shrinkage in the electrolyte solvent. • The composite PP separator was helpful for high current density discharge. • The composite PP separator improved the safety performance of the coin cells. - Abstract: One way to obtain the lithium ion power battery with better safety performance was to increase the thermal shrinkage resistance of the separator at higher temperature. Phenolphthalein polyetherketone (PEK-C) is a polymer that can withstand high temperature to about 230 °C. Here, we developed a new Al2O3 coated composite polypropylene (PP) separator with PEK-C as binder. The coating layer was formed on the surface of the PP separator and both ceramic particles and binder did not infiltrated into the separator along the thickness direction. The composite separator with 4 μm coating layer provided balanced permeability and thermal shrinkage properties. The composite separator was stable at the electrochemical window for lithium ion battery. The coin cells with composite separator showed better charge/discharge performance than that of the cells with the PP separator. It seemed that the composite separator was helpful for high current density discharge. Also, the battery safety performance test had verified that the Al2O3 coated composite separator with PEK-C as binder had truly improved the safety performance of the coin cells. So, the newly developed Al2O3 coated composite PP separator was a promising safety product for lithium ion power batteries with high energy density

  15. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    International Nuclear Information System (INIS)

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  16. Fracture toughness and reliability in high-temperature structural ceramics and composites: Prospects and challenges for the 21st Century

    Indian Academy of Sciences (India)

    Sunil Dutta

    2001-04-01

    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defence and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fibre into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fibre reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibres should display sufficient high temperature strength and creep resistance at service temperatures above 1000°C. The greatest challenge to date is the development of high quality ceramic fibres with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are preparation of optimum matrix precursors, precursor infiltration into fibre array, and matrix densification at a temperature, where grain crystallization and fibre degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  17. Fracture Toughness and Reliability in High-Temperature Structural Ceramics and Composites: Prospects and Challenges for the 21st Century

    Science.gov (United States)

    Dutta, Sunil

    1999-01-01

    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defense and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fiber into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc., essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fiber reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibers should display sufficient high temperature strength and creep resistance at service temperatures above 1000 'C. The greatest challenge to date is the development of high quality ceramic fibers with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are, preparation of optimum matrix precursors, precursor infiltration into fiber array, and matrix densification at a temperature, where grain crystallization and fiber degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  18. Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

  19. Comparative study on in vivo response of porous calcium carbonate composite ceramic and biphasic calcium phosphate ceramic.

    Science.gov (United States)

    He, Fupo; Ren, Weiwei; Tian, Xiumei; Liu, Wei; Wu, Shanghua; Chen, Xiaoming

    2016-07-01

    In a previous study, robust calcium carbonate composite ceramics (CC/PG) were prepared by using phosphate-based glass (PG) as an additive, which showed good cell response. In the present study the in vivo response of porous CC/PG was compared to that of porous biphasic calcium phosphate ceramics (BCP), using a rabbit femoral critical-size grafting model. The materials degradation and bone formation processes were evaluated by general observation, X-ray radiography, micro-computed tomography, and histological examination. The results demonstrated excellent biocompatibility and osteoconductivity, and progressive degradation of CC/PG and BCP. Although the in vitro degradation rate of CC/PG was distinctly faster than that of BCP, at 4week post-implantation, the bone generation and material degradation of CC/PG were less than those of BCP. Nevertheless, at postoperative week 8, the increment of bone formation and material degradation of CC/PG was pronouncedly larger than that of BCP. These results show that CC/PG is a potential resorbable bone graft aside from the traditional synthetic ones. PMID:27127035

  20. Robocast Pb(Zr0.95Ti0.05)O3 Ceramic Monoliths and Composites

    International Nuclear Information System (INIS)

    Robocasting, a computer controlled slurry deposition technique, was used to fabricate ceramic monoliths and composites of chemically prepared Pb(Zr0.95Ti0.05)O3 (PZT 95/5) ceramics. Densities and electrical properties of the robocast samples were equivalent to those obtained for cold isostatically pressed (CIP) parts formed at 200 MPa. Robocast composites consisting of alternate layers of the following sintered densities: (93.9%--96.1%--93.9%), were fabricated using different levels of organic pore former additions. Modification from a single to a multiple material deposition robocaster was essential to the fabrication of composites that could withstand repeated cycles of saturated polarization switching under 30 kV/cm fields. Further, these composites withstood 500 MPa hydrostatic pressure induced poled ferroelectric (FE) to antiferroelectric (AFE) phase transformation during which strain differences on the order of 0.8% occurred between composite elements

  1. Synthesis of (Zn, Mg)TiO3-TiO2 composite ceramics for multilayer ceramic capacitors

    International Nuclear Information System (INIS)

    (Zn0.8Mg0.2)TiO3-xTiO2 composite ceramics has been prepared via the solid-phase synthesis method. TiO2 was employed to tone temperature coefficient of resonant frequency (τf) and stabilize hexagonal (Zn, Mg)TiO3 phase. 3ZnO-B2O3 was effective to promote sintering. The movement of grain boundary was obvious because of the liquid phase sintering. The scanning electron microscope (SEM) photographs and energy dispersive spectrometer (EDS) patterns showed that segregation and precipitation of dissociative (Zn, Mg)TiO3 grains occurred at grain boundary during sintering. SnO2 was used as inhibitor to prevent the grain boundary from moving. The dielectric behaviors of specimen strongly depended on structural transition and microstructure. We found that 1.0 wt.% 3ZnO-B2O3 doped (Zn, Mg)TiO3-0.25TiO2 ceramics with 0.1 wt.% SnO2 additive displayed excellent dielectric properties (at 1000 deg. C): εr = 27.7, Q x f = 65,490 GHz (at 6.07 GHz) and τf = -8.88 ppm deg. C-1. The above-mentioned material was applied successfully to make multilayer ceramic capacitors (MLCCs), which exhibited an excellent electrical property. The self-resonance frequency (SRF) and equivalent series resistance (ESR) of capacitor decreased with capacitance increasing, and the quality factor (Q) of capacitor reduced as frequency or capacity increased.

  2. Glass-ceramic frits for porcelain stoneware bodies: effects on sintering, phase composition and technological properties

    OpenAIRE

    Zanelli, Chiara; Baldi, Giovanni; Dondi, Michele; Ercolani, Giampaolo; Guarini, Guia; Raimondo, Maria Rosa

    2008-01-01

    In the present work, the effects of glass-ceramic frits (10wt%) added to a porcelain stoneware body in replacement of non-plastic raw materials, were evaluated simulating the tile-making process. Each glass-ceramic frit plays its own peculiar effect on the compositional properties and only some precursors behave as real glass ceramic materials. The positive influence of glass-ceramic precursors in promoting the sintering stands out when temperature onset densification and sintering rate are c...

  3. New toughening concepts for ceramic composites from rigid natural materials.

    Science.gov (United States)

    Mayer, George

    2011-07-01

    The mechanisms underlying the toughening in rigid natural composites exhibited by the concentric cylindrical composites of spicules of hexactinellid sponges, and by the nacre (brick-and-mortar) structure of mollusks such as Haliotis rufescens (red abalone), as well as the crossed-lamellar structure of Strombus gigas (queen conch) show commonalities in the manner in which toughening takes place. It is proposed that crack diversion, a new kind of crack bridging, resulting in retardation of delamination, creation of new surface areas, and other energy-dissipating mechanisms occur in both natural systems. However, these are generally different from the toughening mechanisms that are utilized for other classes of structural materials. Complementary to those mechanisms found in rigid natural ceramic/organic composites, special architectures and thin viscoelastic organic layers have been found to play controlling roles in energy dissipation in these structures. PMID:21565715

  4. Theory and experimental technique for nondestructive evaluation of ceramic composites

    Science.gov (United States)

    Generazio, Edward R.

    1990-01-01

    The important ultrasonic scattering mechanisms for SiC and Si3N4 ceramic composites were identified by examining the interaction of ultrasound with individual fibers, pores, and grains. The dominant scattering mechanisms were identified as asymmetric refractive scattering due to porosity gradients in the matrix material, and symmetric diffractive scattering at the fiber-to-matrix interface and at individual pores. The effect of the ultrasonic reflection coefficient and surface roughness in the ultrasonic evaluation was highlighted. A new nonintrusive ultrasonic evaluation technique, angular power spectrum scanning (APSS), was presented that is sensitive to microstructural variations in composites. Preliminary results indicate that APSS will yield information on the composite microstructure that is not available by any other nondestructive technique.

  5. Optimization of dispersing agents for preparing YAG transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    BA Xuewei; LI Jiang; PAN Yubai; LIU Jing; JIANG Benxue; LIU Wenbin; KOU Huamin

    2013-01-01

    The suspensions of the powder mixture of yttria and alumina were prepared by the aqueous tape casting method.Rodia DP270,Dolapix CE64,citric acid and Dammonium 3008 were used as dispersing agents.The morphologies of the powders and the fiacture surface of the green body were observed by scanning electron microscopy (SEM).The zeta potential test was employed to characterize the surface charge states of different suspensions.The dispersion of the suspensions was analyzed by the rheological tests and the sedimentation experiments.The results indicated that the yttria and alumina powder mixtures were well dispersed by the dispersing agents.The rheological curves showed shear thinning behavior.The most efficient dispersing agent was Dammonium 3008.The optimum usage of Dammonium 3008 was 1.0 wt.%.The green body was dense and no interface between the adjacent layers was found.The in-line transmittance of the as-sintered YAG ceramic was higher than 80% between 400 and 1100 nm.

  6. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    OpenAIRE

    2014-01-01

    The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL) and silicate based bioactive glass-ceramic (R-SBgC). Different concentrations of R-SBgC prepared from rice husk ash (RHA) were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS) method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure wit...

  7. Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra

    2005-09-30

    This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

  8. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  9. Porous ceramics mimicking nature—preparation and properties of microstructures with unidirectionally oriented pores

    Directory of Open Access Journals (Sweden)

    Kiyoshi Okada, Toshihiro Isobe, Ken-ichi Katsumata, Yoshikazu Kameshima, Akira Nakajima and Kenneth J D MacKenzie

    2011-01-01

    Full Text Available Porous ceramics with unidirectionally oriented pores have been prepared by various methods such as anodic oxidation, templating using wood, unidirectional solidification, extrusion, etc. The templating method directly replicates the porous microstructure of wood to prepare porous ceramics, whereas the extrusion method mimics the microstructures of tracheids and xylems in trees. These two methods are therefore the main focus of this review as they provide good examples of the preparation of functional porous ceramics with properties replicating nature. The well-oriented cylindrical through-hole pores prepared by the extrusion method using fibers as the pore formers provide excellent permeability together with high mechanical strength. Examples of applications of these porous ceramics are given, including their excellent capillary lift of over 1 m height which could be used to counteract urban heat island phenomena, and other interesting properties arising from anisotropic unidirectional porous structures.

  10. Description of strengthening mechanism in layered ceramic composites

    Czech Academy of Sciences Publication Activity Database

    Štegnerová, Kateřina; Náhlík, Luboš; Hutař, Pavel

    Zurich: Trans Tech Publications, 2016 - (Bajić, D.; Tonković, Z.; Aliabadi, F.), s. 93-96. (Key Engineering Materials. 665). ISBN 978-3-03835-541-0. ISSN 1013-9826. [FDM 2015 International Conference on Fracture and Damage /14./. Budva (ME), 21.09.2015-23.09.2015] R&D Projects: GA ČR(CZ) GA15-09347S Institutional support: RVO:68081723 Keywords : layered ceramic composite s * residual stresses * crack propagation * strain energy density factor Subject RIV: JL - Materials Fatigue, Friction Mechanics www.scientific.net/KEM.665.93

  11. Analytical Micromechanics Modeling Technique Developed for Ceramic Matrix Composites Analysis

    Science.gov (United States)

    Min, James B.

    2005-01-01

    Ceramic matrix composites (CMCs) promise many advantages for next-generation aerospace propulsion systems. Specifically, carbon-reinforced silicon carbide (C/SiC) CMCs enable higher operational temperatures and provide potential component weight savings by virtue of their high specific strength. These attributes may provide systemwide benefits. Higher operating temperatures lessen or eliminate the need for cooling, thereby reducing both fuel consumption and the complex hardware and plumbing required for heat management. This, in turn, lowers system weight, size, and complexity, while improving efficiency, reliability, and service life, resulting in overall lower operating costs.

  12. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh

    1993-01-01

    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms are...... discussed. For distributed matrix micro cracking a continuum damage model is used as the basis for describing the associated stress-strain behavior. A simplified analysis of frictional sliding at the fiber/matrix inter face is made to elucidate its effect on the stress-strain response....

  13. Fabrication Routes for Continuous Fiber-Reinforced Ceramic Composites (CFCC)

    Science.gov (United States)

    DiCarlo, James A.; Bansal, Narottam P.

    1998-01-01

    The primary approaches used for fabrication of continuous fiber-reinforced ceramic composite (CFCC) components have been reviewed. The CFCC fabrication issues related to fiber, interface, and matrix have been analyzed. The capabilities, advantages and limitations of the five matrix-infiltration routes have been compared and discussed. Today, the best fabrication route for the CFCC end-user is not clear and compromises need to be made depending on the details of the CFCC application. However, with time, this problem should be reduced as research continues to develop advanced CFCC constituents and fabrication routes.

  14. Preparation of 14Ce-TZP ceramic powder by co-precipitation method

    International Nuclear Information System (INIS)

    There are several methods to prepare the above powder, but precipitation and co-precipitation methods are usually used to manufacture high performance ceramics in electronic applications and uranium dioxide in the nuclear material technology. Based on the rule that stipulates requirements of major physico-chemical characteristics of the ceramic powder and feasibility of practice development, operating conditions for preparing 14Ce-TZP ceramic powder are calculated and verified by using continuous stirred tank reactor in continuous operation mode. The obtained ceramic powder has typical physical behaviors such as filterability, compressibility, sinterability, average particle size (APS), specific surface area (SSA) and distribution form of particle size similar to that of UO2 powder used in the nuclear material production. The density of final ceramics made of the powder is in the range of 5.82 - 5.88, equivalent to 97 - 98% TD. (author)

  15. Effect of CaO doping on mechanical properties and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics

    Institute of Scientific and Technical Information of China (English)

    LAI Yan-qing; ZHANG Yong; ZHANG Gang; TIAN Zhong-liang; LI Jie

    2008-01-01

    The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than4%(mass fraction), bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 Mpa, but that of the samples without CaO is only 60 Mpa. Fracture toughness is improved obviously by CaO doping, the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.

  16. The mechanical properties and microstructure of the bionic alloy-ceramic laminated composite

    International Nuclear Information System (INIS)

    Highlights: → The bionic alloy-ceramic laminated composite was fabricated by EB-PVD. → Mechanical properties and microstructure of laminated composite were investigated. → Laminated composite was heat treated in order to improve the tensile strength. -- Abstract: In the present work, the bionic alloy-ceramic laminated composite was fabricated by electron beam-physical vapor deposition method. The ingots of Ni-20Co-12Cr-4Al (wt.%) and ZrO2-8 mol%Y2O3 were used as the sources of the alloy layer and ceramic layer, respectively. The laminated composite was generally destroyed within the ceramic layer when the interlaminar strength was determined, which revealed that the excellent interface bonding between the ceramic layer and the alloy layer. The obvious diffusion interfaces between the ceramic and alloy layers were readily detected, which was favorable to the mechanical properties of the laminated composite. In the heat treatment process, the diffusion of the flaws within the ceramic layer and/or alloy layer to the interface between the ceramic layer and alloy layer was easier compared with the occurrence of interlaminar diffusion. It was confirmed by the X-ray diffractometer that the reaction of the ceramic layer with alloy layer was simple physical diffusion. The tensile strength of the laminated composite increased first and then decreased as the heat treatment time increased, which was attributed to the mutual reaction of the increase in the relative density with the formation of the flaws located at the interface.

  17. Relaxor behavior of Ba(ZrxTi1-x)O3 ceramics prepared by sol-gel process

    International Nuclear Information System (INIS)

    (Ba(ZrxTi1-x)O3; BZT) ceramic powders with various compositions (0 ≤ x ≤ 0.25) were prepared by sol -gel process. As-prepared powders were sintered at different temperatures. X-ray diffraction analysis confirms the phase purity of the powders sintered at 1400 deg C. From SEM analysis, decrease of grain size with the increase of Zr concentration was observed attributed to the slow diffusion characteristics of Zr. Frequency and temperature dependent dielectric studies showed a decrease of Curie temperature and increase of diffuse phase transition behavior with increase in Zr concentration. (author)

  18. Microstructure-electrical properties relation of zirconia based ceramic composites

    International Nuclear Information System (INIS)

    The electrical properties of zirconia based ceramic composites were studied by impedance spectroscopy. Three materials were prepared with different relative compositions of the conducting and insulating phases: (ZrO2:8 mol% Y2)3) + MgO, (ZrO2:8 mol% Y2O3) + Y2O3 and ZrO2 + 8 mol% Y2O3. All specimens were analyzed by X-ray diffraction and scanning electron microscopy for microstructural characterization and for correlation of microstructural aspects with electrical properties. For (ZrO2:8 mol% Y2O3) + MgO the main results show that the dependence of the different (microstructural constituents) contributions to the electrical resistivity on the magnesia content follows two stages: one below and another above the solubility limit of magnesia in Yttria-stabilized zirconia. The same dependence is found for the lattice parameter determined by X-ray diffraction measurements. The impedance diagrams of the composites have been resolved allowing the identification of contributions due to the presence of each microstructural constituent in both stages. Magnesia as a second phase is found to inhibit grain growth in Yttria-stabilized zirconia and the solubility limit for magnesia in the zirconia matrix is around 10 mol%. For (ZrO2:8 mol% Y2O3) + Y2O3 the main results show that: Yttria is present as a second phase for 1350 deg C /0.1 h sintering; the addition of 2 mol% of Yttria does not modify significantly the electrical properties; the solubility limit for Yttria is around 2 mol% according to electrical measurements. Similarly to magnesia, Yttria inhibits grain growth on Yttria-stabilized zirconia. The general effective medium theory was used to analyze the percolation of the insulating phase; the percolation threshold is different if one considers separately the total, bulk and grain boundary contributions to the electrical conductivity: 32.0, 38.5 and 27.8 vol% for total, intra and intergranular contributions, respectively. The increase of the activation energy for ionic

  19. Preparation and studies on surface modifications of calcium-silico-phosphate ferrimagnetic glass-ceramics in simulated body fluid

    International Nuclear Information System (INIS)

    The structure and magnetic behaviour of 34SiO2-(45 - x) CaO-16P2O5-4.5 MgO-0.5 CaF2 - x Fe2O3 (where x = 5, 10, 15, 20 wt.%) glasses have been investigated. Ferrimagnetic glass-ceramics are prepared by melt quench followed by controlled crystallization. The surface modification and dissolution behaviour of these glass-ceramics in simulated body fluid (SBF) have also been studied. Phase formation and magnetic behaviour have been studied using XRD and SQUID magnetometer. The room temperature Moessbauer study has been done to monitor the local environment around Fe cations and valence state of Fe ions. X-ray photoelectron spectroscopy (XPS) was used to study the surface modification in glass-ceramics when immersed in simulated body fluid. Formation of bioactive layer in SBF has been ascertained using X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The SBF solutions were analyzed using an absorption spectrophotometer. The magnetic measurements indicated that all these glasses possess paramagnetic character and the [Fe2+/Fe3+] ions ratio depends on the composition of glass and varied with Fe2O3 concentration in glass matrix. In glass-ceramics saturation magnetization increases with increase in amount of Fe2O3. The nanostructure of hematite and magnetite is formed in the glass-ceramics with 15 and 20 wt.% Fe2O3, which is responsible for the magnetic property of these glass-ceramics. Introduction of Fe2O3 induces several modifications at the glass-ceramics surface when immersed in SBF solution and thereby affecting the surface dissolution and the formation of the bioactive layer.

  20. Preparation for femur prosthesis of ceramic-metal combination artificial hip joint

    Institute of Scientific and Technical Information of China (English)

    王欣宇; 李世普; 陈晓明; 贺建华

    2002-01-01

    Al2O3 material was synthesized by using high purity alumina micro-powder and Mg-Zr-Y composite additives at temperature of 1600℃, which had good mechanics property of 416MPa bending strength and 5.46MPa*m1/2 fracture toughness. Femur head prosthesis of hip joint was prepared by using this material; Ti alloy femur handle was sprayed bioactive hydroxyapatite (HA) by plasma on surface, which improves the chemistry stability and biocompatibility of Ti alloy; ceramic-metal combination artificial hip joint femur prosthesis was made by combining Al2O3 femur head with Ti alloy femur handle, so the manufacturing process is improved and the property and application flexibility are advanced.

  1. Low Temperature Preparation and Cold Manufacturing Techniques for Femoral Head of Al2O3 Ceramic

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The hip joint femoral head prosthesis was prepared using the Al2O3 material, which was synthesized by high purity alumina micro-powder and Mg- Zr- Y composite additives, the cold manufacturing techniques of lathe turning, grade polishing and the matching size correction of the sintered femoral head were studied. The results showed, after being pressed under 200 MPa cold isostatic pressure and being pre-sintered at 1 150 ℃, the biscuit' s strength can meet the demands of lathe turning; After being grade polished by SiC micro-powder and diamond abrading agent and being size corrected by special instruments, the femoral head prosthesis of Al2O3 ceramic has good surface degree of finish and articulates tightly with femoral handle.

  2. Preparation and Performance of KNN-based Upconversion Transparent Ceramics

    Directory of Open Access Journals (Sweden)

    GENG Zhi-Ming, LI Kun, SHI Dong-liang, SHI Xia-Yu, HUANG Hai-Tao, CHAN Helen Lai Wa

    2014-12-01

    Full Text Available Upconversion transparent ceramics K0.5(1-yNa0.5(1-yLiyNb1-yBiyO3-Er0.005Yb0.005x(Er3+/Yb3+:KNNLB, x=0-3, y=0-0.09 were fabricated by hot-press sintering process using LiBiO3 as additives. The microstructure, optical transparency and upconversion fluorescence were investigated.The results show that the crystalline phase of the ceramics is orthorhombic-perovskite structure.The ceramics are well densified, and the grain size of the ceramics is about 0.5 μm.These ceramics present good transparency in the infrared and the long-wavelength visible regions, but the optical transparency declines rapidly in the visible region as the amount of Yb3+ and Er3+ ions increases.The transparency of the ceramics with y = 0.06 and x = 0 reaches 45% in the visible region and over 95% in the infrared region(the thickness of the sample is 0.5 mm.The strong upconversion fluorescence is observed when the ceramics are excited by the 900 nm-wavelength light of an xenon lamp.

  3. The Influence of Tool Composite's Structure During Process of Diamond Grinding of Ceramic Materials

    OpenAIRE

    Gawlik Józef; Niemczewska-Wójcik Magdalena; Krajewska Joanna; Sokhan Serghej V.; Paščenko E.A.; Žuk T.S.

    2014-01-01

    This paper presents the results of the tests performed during the grinding process of the ceramic materials: – polycrystalline ceramics (Zirconium ZrO2) and mono-crystalline ceramics (sapphire α-Al2O3) by the diamond tools. Studies have shown that the concentration (thickening) of the tool composite changes the tool's pore structure when using suitable wetted adamantine additives. Such modified composite has positive impact on tribological properties of the subsurface layer of the machined co...

  4. Application of Technogenic-Raw Material and Burning Out Additive in Composite Ceramic System

    OpenAIRE

    Viktor KIZINIEVIČ; Ramunė ŽURAUSKIENĖ; Kizinievič, Olga; Liudas TUMONIS; Rimvydas ŽURAUSKAS

    2012-01-01

    The investigation of the composite ceramic system containing easily fusible hydro-micous clay, technogenic finely dispersed raw material, and burning out waste additive is presented in the article. The properties of the raw materials used are described in the paper. The obtained ceramic bodies were burned at 1000 °C and 1050 °C temperatures, keeping at the highest burning temperature for 4 h. The analysis of physical-mechanical properties of composite ceramics (density, compressive strength, ...

  5. Perovskite ceramic nanoparticles in polymer composites for augmenting bone tissue regeneration

    International Nuclear Information System (INIS)

    There is increasing interest in the use of nanoparticles as fillers in polymer matrices to develop biomaterials which mimic the mechanical, chemical and electrical properties of bone tissue for orthopaedic applications. The objective of this study was to prepare poly(ϵ-caprolactone) (PCL) nanocomposites incorporating three different perovskite ceramic nanoparticles, namely, calcium titanate (CT), strontium titanate (ST) and barium titanate (BT). The tensile strength and modulus of the composites increased with the addition of nanoparticles. Scanning electron microscopy indicated that dispersion of the nanoparticles scaled with the density of the ceramics, which in turn played an important role in determining the enhancement in mechanical properties of the composite. Dielectric spectroscopy revealed improved permittivity and reduced losses in the composites when compared to neat PCL. Nanofibrous scaffolds were fabricated via electrospinning. Induction coupled plasma-optical emission spectroscopy indicated the release of small quantities of Ca+2, Sr+2, Ba+2 ions from the scaffolds. Piezo-force microscopy revealed that BT nanoparticles imparted piezoelectric properties to the scaffolds. In vitro studies revealed that all composites support osteoblast proliferation. Expression of osteogenic genes was enhanced on the nanocomposites in the following order: PCL/CT > PCL/ST > PCL/BT > PCL. This study demonstrates that the use of perovskite nanoparticles could be a promising technique to engineer better polymeric scaffolds for bone tissue engineering. (paper)

  6. Factors Affecting Fiber Design and Selection for Advanced Ceramic Composites

    Science.gov (United States)

    DiCarlo, James A.

    1998-01-01

    Structural Ceramic Matrix Composites (CMC) have the potential for application in the hot sections of a variety of advanced propulsion and power systems. It is therefore necessary to have a general understanding of the key properties of CMC and Reinforcing Fibers. This need is complicated by the wide variety of application conditions and structural requirements for which CMC's will be used, and the proprietary concerns of the design engineers. CMC's, to be successful, must display properties which are competitive with the currently used high temperature structural materials: (i.e., Iron and Nickel based superalloys, tough monolithic ceramics, and carbon/carbon composites.) Structural CMC offers several areas of competition: (1) performance, (i.e., strength and strength retention, creep resistance, and thermal conductivity), (2) reliability (i.e., environmental durability, and damage tolerance) and (3) processing (i.e., capability for varying sizes and shapes, and cost effective fabrication). The presentation further discusses, and illustrates with fiber and CMC data the key fiber properties and processes which strongly affect each CMC area of competition. The presentation further discusses the current knowledge of the important factors which control the key fiber properties. A design guidelines for the optimum fiber characteristics is developed, and the currently available fibers are compared against those guidelines.

  7. Synthesis of TiN/AlON composite ceramics

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The synthesis process of TiN/AlON composite ceramics was studied, the thermodynamics, mechanical properties and microstructures of TiN/AlON have also been investigated. The TiN/AlON composite ceramics has been synthesized by both hot-pressing and pressureless sintering. The characterizations of the material synthesized were analyzed with XRD (X-ray diffraction) and TEM (transmission electronic microscope). The density and toughness strength of TiN/AlON are 3.57 g/cm3 and 4.74 MPa@ m1/2, respectively. The bending strength was measured at both room temperature and high temperatures and the results are 399 MPa (room temperature), 406 MPa (1 073 K), 417 MPa (1 273 K) and 323 MPa (1 573 K). Pattern Recognition (PR) and Artificial Neural Network (ANN) were used to optimize the parameters and to predict the expected values. A proper parameter for pressureless sintering of TiN/AlON has been obtained and testified, the parameters are temperature (1978 K), AlN / (AlN + Al2O3) ratio (0.22), MgO (4.7%) and TiO2 (7.2%).

  8. Modeling oxidation damage of continuous fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    Cheng-Peng Yang; Gui-Qiong Jiao; Bo Wang

    2011-01-01

    For fiber reinforced ceramic matrix composites (CMCs), oxidation of the constituents is a very important damage type for high temperature applications. During the oxidizing process, the pyrolytic carbon interphase gradually recesses from the crack site in the axial direction of the fiber into the interior of the material. Carbon fiber usually presents notch-like or local neck-shrink oxidation phenomenon, causing strength degradation. But, the reason for SiC fiber degradation is the flaw growth mechanism on its surface. A micromechanical model based on the above mechanisms was established to simulate the mechanical properties of CMCs after high temperature oxidation. The statistic and shearlag theory were applied and the calculation expressions for retained tensile modulus and strength were deduced, respectively. Meanwhile, the interphase recession and fiber strength degradation were considered. And then, the model was validated by application to a C/SiC composite.

  9. Large enhancement of the electrocaloric effect in PLZT ceramics prepared by hot-pressing

    Directory of Open Access Journals (Sweden)

    Guangzu Zhang

    2016-06-01

    Full Text Available In this contribution, we demonstrate the optimization of the microstructures of the Pb0.85La0.1(Zr0.65Ti0.35O3 (PLZT relaxor ferroelectric ceramics and subsequent enhancements in their polarization and electrical resistivity by using a hot-pressing process. The resulting superior breakdown strength of hot-pressed PLZT enables the application of high electric field to induce a giant electrocaloric effect, in which the adiabatic change of temperature (ΔT and the isothermal change of entropy (ΔS are around 2 times greater than those of the samples prepared by the conventional sintering approach using muffle furnace. Moreover, the addition of extra PbO to make up the loss of Pb in the high-temperature sintering leads to the further improvements in the phase composition and electrical properties of PLZT, due to inhibition of the pyrochlore phase formation. The relationship among the sintering conditions, the content of excess PbO, and the microstructure as well as the electrical characteristics of PLZT have been investigated in a systematic manner. This work provides a facile approach to enhanced electrocaloric effect in bulk ceramics.

  10. Large enhancement of the electrocaloric effect in PLZT ceramics prepared by hot-pressing

    Science.gov (United States)

    Zhang, Guangzu; Chen, Zhibiao; Fan, Baoyan; Liu, Jianguo; Chen, Mo; Shen, Meng; Liu, Pin; Zeng, Yike; Jiang, Shenglin; Wang, Qing

    2016-06-01

    In this contribution, we demonstrate the optimization of the microstructures of the Pb0.85La0.1(Zr0.65Ti0.35)O3 (PLZT) relaxor ferroelectric ceramics and subsequent enhancements in their polarization and electrical resistivity by using a hot-pressing process. The resulting superior breakdown strength of hot-pressed PLZT enables the application of high electric field to induce a giant electrocaloric effect, in which the adiabatic change of temperature (ΔT) and the isothermal change of entropy (ΔS) are around 2 times greater than those of the samples prepared by the conventional sintering approach using muffle furnace. Moreover, the addition of extra PbO to make up the loss of Pb in the high-temperature sintering leads to the further improvements in the phase composition and electrical properties of PLZT, due to inhibition of the pyrochlore phase formation. The relationship among the sintering conditions, the content of excess PbO, and the microstructure as well as the electrical characteristics of PLZT have been investigated in a systematic manner. This work provides a facile approach to enhanced electrocaloric effect in bulk ceramics.

  11. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Under Phase I, the feasibility of a novel thermal stress-free ceramic composite mechanical fastener system suitable for assembly of high-temperature composite...

  12. Preparation and characterization of photo chromic effect for ceramic tiles

    International Nuclear Information System (INIS)

    Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photo catalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photo chromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photo chromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photo chromic layer with a thickness of approximately 45- 50 μm was performed by using spray coating technique which provided homogeneous deposition on surface. Photo chromic ceramic tiles with high photo chromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photo chromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM). (Author) 13 ref.s

  13. ELASTIC BEHAVIOR ANALYSIS OF 3D ANGLE-INTERLOCK WOVEN CERAMIC COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    Chang Yanjun; Jiao Guiqiong; Wang Bo; Liu Wei

    2006-01-01

    A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.

  14. Microstructural, compositional and mechanical properties of the archaeological indigenous ceramics of Caninhas, Sao Paulo,Brazil

    International Nuclear Information System (INIS)

    Archaeological ceramics contain infinity of data about social and cultural indigenous site Caninhas/SP. The ceramics present a gradient of color (ochre to dark gray), when from the surface to the center of the piece, indicating compositional variability caused by inefficient sintering carried out by indigenous peoples. It was analyzed the composition phases by X-rays diffraction (XRD) and mapping by EDS, identifying the illite, quartz and lutecite phases (ochre region) and illite, quartz, hydrated alumina and lutecite phases (dark gray region). The results of EDS confirmed the stages identified by X-rays diffraction and suggesting the presence of roots and scrap of ceramics sintered in the composition of indigenous ceramics, when compared by optical microscope and scanning electron microscope. Vickers hardness identified as fragile and heterogeneous are archaeological ceramics, reaching approximately 203 HV in the grains of silica and 16 HV in the ceramic matrix. (author)

  15. Influence of Composition on Properties of Medium Temperature Sintering (Ba, Sr)TiO3 Series Capacitor Ceramics

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The influence of the composition (Yb2O3, MgO, CeO2, Li2CO3) on the dielectric properties of medium temperature sintering (Ba,Sr)TiO3(BST) series capacitor ceramics was investigated by means of conventional technology process and orthogonal design experiments. The major secondary influencing factors and the influencing tendency of various factor′s levels for the dielectric properties of BST ceramics were obtained. The optimum formula for maximum dielectric constant (ε) and for minimum dielectric loss (tanδ) was obtained under the experimental conditions. The BST ceramics with optimum comprehensive properties was obtained by means of orthogonal design experiments, with the sintering temperature at 1200 ℃, the dielectric constant 5239, the dielectric loss 0.0097, withstand electric voltage over 6 MV·m-1, capacitance temperature changing rate (ΔC/C) -75.67%, and suited for Y5V character. The mechanism of the influence of various components on the dielectric properties of medium temperature sintering BST ceramics was studied, thus providing the basis for preparation of multilayer capacitor ceramics and single-chip capacitor ceramics.

  16. Preparation and Luminescence of Er3+ Doped Oxyfluoride Glass Ceramics Containing LaF3 Nanocrystals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Er3+ doped transparent oxyfluoride glass ceramics containing LaF3 nanocrystals were prepared and the up-con-version and near infrared luminescence behavior of Er3+ in glasses and glass ceramics were investigated. With increasing heat-treating time and temperature, the size (varied from 0 to 19 nm) and crystallinity (varied from 0 to 47%) of LaF3 nanocrystals in the glass ceramics are increased. The up-conversion luminescence intensity of Er3+ ions in the glass ceramics is much stronger than that in the glasses and increased significantly with increasing heat-treating time and temperature. The near infrared emission of Er3+ ions in the glass ceramics is found to be similar to that in the glasses.

  17. Fracture toughness of zirconia ceramic crowns made by feather-edge tooth preparation design

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja

    2012-01-01

    Full Text Available Background/Aim. Fracture toughness determines functional crown strenght and prevents damages on ceramics during mastication. There is a lack of relevant literature data about fracture toughness of crowns made by feather-edge preparation. Mechanical testing of ceramic samples is supposed to show if feather-edge tooth preparation is a successful method for making ceramic crowns without any risk of reduction of their mechanical properties. This research was done to establish effects of feather-edge tooth preparation on fracture toughness of single zirconia ceramic crowns. Methods. The research was performed as an experimental study. Sixty (60 ceramic crowns were made on non-carious extracted human premolars. Thirty (30 crowns were made on the basis of feather-edge preparation (experimental group I. The group II included 30 crowns made on 1 mm rounded shoulder. Crowns fabrication was executed on a copy mill production system “Zirkonzahn” (Zirkonzahn GMBH, Gais, Germany. The spherical compression test was used to determine fracture toughness, using 6 mm diameter ceramic ball. Fracture load for damaging ceramic crown was recorded on a universal testing machine - Zwick, type 1464, with the speed of 0.05 mm/min. Results. The results of this research introduced significant differences between fracture toughness of ceramic samples in every examined group. However, fracture toughness of crowns from both group was above 2 000 N, what was double beyond a recommended value. The mean value of fracture toughness in the feather-edge group was 2 090 N, and in shoulder group it was 2 214 N. Conclusion. This research showed a high fracture toughness of zirconia crowns made on feather-edge preparation. The examined crowns showed a fracture resistance at a sufficient distance in relation to the minimum values of functional loads. Further research of functional loads of these crown is necessary, as well as research of marginal adaptation of cemented crowns and

  18. Flexural Strength of Preheated Resin Composites and Bonding Properties to Glass-Ceramic and Dentin

    Directory of Open Access Journals (Sweden)

    Matthias Richard Kramer

    2016-01-01

    Full Text Available To test the impact of preheating (25, 37, 54, or 68 °C of TetricEvoCeram (TEC, FiltekSupremeXT (FSXT, and Venus (V on flexural strength (FS, shear bond strength (SBS and interfacial tension (IFT. FS was tested with TEC and FSXT. For SBS, glass-ceramic and human dentin substrate were fabricated and luted with the preheated resin composite (RC. SBSs of 1500 thermal cycled specimens were measured. For IFT, glass slides covered with the non-polymerized RC were prepared and contact angles were measured. Data were analyzed using 2/1-way ANOVA with Scheffé-test, and t-test (p < 0.05. Preheated TEC (37–68 °C showed higher FS compared to the control-group (25 °C (p < 0.001. FSXT presented higher FS than TEC (p < 0.001. For SBS to dentin higher values for FSXT than TEC were found. The preheating temperature showed no impact on SBS to dentin. SBS to glass-ceramic revealed a positive influence of temperature for TEC 25–68 °C (p = 0.015. TEC showed higher values than V and FSXT (p < 0.001. IFT values increased with the preheating temperature. A significant difference could be observed in every RC group between 25 and 68 °C (p < 0.001.

  19. Ultrasonic assessment of interfacial oxidation damage in ceramic matrix composites

    Science.gov (United States)

    Chu, Y. C.; Rokhlin, S. I.; Baaklini, G. Y.

    1993-01-01

    A new approach to characterizing oxidation damage in ceramic matrix composites using ultrasonic techniques is proposed. In this approach, the elastic constants of the composite are determined nondestructively by measuring the angular dependence of both longitudinal and transverse wave velocities. A micromechanical model for composites with anisotropic constituents is used to find the anisotropic properties of an effective fiber, which is a combination of the fiber and the interface. Interfacial properties are extracted from the properties of this effective fiber by analyzing the difference between effective and actual fiber properties. Unidirectional /0/28 SiC/Si3N4 composites with 30 percent fiber volume fraction and 30 percent matrix porosity are used. The samples are exposed in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hours and then measured by ultrasonic methods at room temperature. The Young's modulus in the fiber direction of the sample oxidized at 600 C decreased significantly but it was unchanged for samples oxidized at temperatures above 1200 C. The transverse moduli obtained from ultrasonic measurements decrease continuously up to 1200 C. The shear stiffnesses show behavior similar to the transverse moduli. The effective elastic moduli of the interfacial carbon coating are determined from the experimental data, and their change due to thermal oxidation is discussed.

  20. 15th annual conference on composites and advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Baaklini, G.Y.; Bhatt, R.T.

    1991-01-01

    The room-temperature tensile testing of silicon carbide fiber reinforced reaction-bonded silicon nitride (SiC/RBSN) composite specimens was monitored by using in-situ x ray film radiography. Radiographic evaluation before, during, and after loading provided data on the effect of preexisting volume flaws (high density impurities, and local density variations) on the fracture behavior of composites. Results from (0)1, (0)3, (0)5, and (0)8 composite specimens, showed that x ray film radiography can monitor damage accumulations during tensile loading. Matrix cracking, fiber-matrix debonding, and fiber pullout were imaged throughout the tensile loading history of the specimens. Further, in-situ film radiography was found to be a helpful and practical technique for estimating interfacial shear strength between the SiC fiber and the RBSN matrix by the matrix crack spacing method. It is concluded that pretest, in-situ, and post-test radiography can provide for a greater understanding of ceramic matrix composite mechanical behavior, a verification of related experimental procedures, and a validation and development of related analytical models.

  1. Luting of CAD/CAM ceramic inlays: direct composite versus dual-cure luting cement.

    Science.gov (United States)

    Kameyama, Atsushi; Bonroy, Kim; Elsen, Caroline; Lührs, Anne-Katrin; Suyama, Yuji; Peumans, Marleen; Van Meerbeek, Bart; De Munck, Jan

    2015-01-01

    The aim of this study was to investigate bonding effectiveness in direct restorations. A two-step self-etch adhesive and a light-cure resin composite was compared with luting with a conventional dual-cure resin cement and a two-step etch and rinse adhesive. Class-I box-type cavities were prepared. Identical ceramic inlays were designed and fabricated with a computer-aided design/computer-aided manufacturing (CAD/CAM) device. The inlays were seated with Clearfil SE Bond/Clearfil AP-X (Kuraray Medical) or ExciTE F DSC/Variolink II (Ivoclar Vivadent), each by two operators (five teeth per group). The inlays were stored in water for one week at 37°C, whereafter micro-tensile bond strength testing was conducted. The micro-tensile bond strength of the direct composite was significantly higher than that from conventional luting, and was independent of the operator (P<0.0001). Pre-testing failures were only observed with the conventional method. High-power light-curing of a direct composite may be a viable alternative to luting lithium disilicate glass-ceramic CAD/CAM restorations. PMID:26407114

  2. Ceramic-lined compound copper pipe prepared by SHS process

    Institute of Scientific and Technical Information of China (English)

    FU Han-guang; JIANG Zhi-qiang; ZHANG Xiao-hong

    2004-01-01

    Self-propagating high-temperature synthesis(SHS) is a new kind of material synthesis technique, and has characteristics with respect to low energy consumption, short synthetizing time, high production quantity, high product purity and no environmental pollution. When SHS combines with centrifugal casting, ceramic-lined compound copper pipe(CLCCP) can be produced, the inner surface of copper pipe can produce ceramic coatings having good wear and corrosion resistance. In order to increase the densification degree, combining strength and toughness of ceramic layer, the effects of additives such as SiO2, CrO3, Na2B4O7 and ZrO2 are researched, adding SiO2 and CrO3 in thermite, the densification degree of ceramic layer increases, adding Na2 B4 O7 in thermite can increase combining strength, adding ZrO2 in thermite can increase the toughness of ceramic layer. CLCCP is used in tubular billet crystallizer, having excellent service effects and decreasing the production cost of tubular billet.

  3. Method of preparing porous, rigid ceramic separators for an electrochemical cell. [Patent application

    Science.gov (United States)

    Bandyopadhyay, G.; Dusek, J.T.

    Porous, rigid separators for electrochemical cells are prepared by first calcining particles of ceramic material at temperatures above about 1200/sup 0/C for a sufficient period of time to reduce the sinterability of the particles. A ceramic powder that has not been calcined is blended with the original powder to control the porosity of the completed separator. The ceramic blend is then pressed into a sheet of the desired shape and sintered at a temperature somewhat lower than the calcination temperature. Separator sheets of about 1 to 2.5 mm thickness and 30 to 70% porosity can be prepared by this technique. Ceramics such as yttria, magnesium oxide, and magnesium-aluminium oxide have advantageously been used to form separators by this method.

  4. Improved C/SiC Ceramic Composites Made Using PIP

    Science.gov (United States)

    Easler, Timothy

    2007-01-01

    Improved carbon-fiber-reinforced SiC ceramic-matrix composite (C/SiC CMC) materials, suitable for fabrication of thick-section structural components, are producible by use of a combination of raw materials and processing conditions different from such combinations used in the prior art. In comparison with prior C/SiC CMC materials, these materials have more nearly uniform density, less porosity, and greater strength. The majority of raw-material/processing-condition combinations used in the prior art involve the use of chemical vapor infiltration (CVI) for densifying the matrix. In contrast, in synthesizing a material of the present type, one uses a combination of infiltration with, and pyrolysis of, a preceramic polymer [polymer infiltration followed by pyrolysis (PIP)]. PIP processing is performed in repeated, tailored cycles of infiltration followed by pyrolysis. Densification by PIP processing takes less time and costs less than does densification by CVI. When one of these improved materials was tested by exposure to a high-temperature, inert-gas environment that caused prior C/SiC CMCs to lose strength, this material did not lose strength. (Information on the temperature and exposure time was not available at the time of writing this article.) A material of the present improved type consists, more specifically, of (1) carbon fibers coated with an engineered fiber/matrix interface material and (2) a ceramic matrix, containing SiC, derived from a pre-ceramic polymer with ceramic powder additions. The enhancements of properties of these materials relative to those of prior C/SiC CMC materials are attributable largely to engineering of the fiber/ matrix interfacial material and the densification process. The synthesis of a material of this type includes processing at an elevated temperature to a low level of open porosity. The approach followed in this processing allows one to fabricate not only simple plates but also more complexly shaped parts. The carbon fiber

  5. Characterisation of some Clays Used for Whiteware Ceramics I. Mineralogical composition

    Directory of Open Access Journals (Sweden)

    Marcel Benea

    2002-04-01

    Full Text Available In order to obtain a semiquantitative mineralogical composition of raw materials used for whiteware ceramics, four different clay types were analysed by X-ray diffraction. Studies were carried out by using a combination of analyses of the bulk sample, and of the fine fraction. Using a well-established pre-treatment methodology (use of chemicals, ultrasonic treatment, dispersion procedures, clay mineral concentration by centrifugation and sedimentation, oriented and random powder preparation, cation saturation, expansion/dehydration methods, 12 X-ray diffractometer traces were obtained from each sample. Based on these informations it was possible to establish the qualitative mineralogical composition, and also a semiquantitative one using peak intensities and peak area corrected by various factors. Scanning electron microscopy was also used in order to illustrate the identified mineral phases.

  6. The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

    International Nuclear Information System (INIS)

    Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na2O–Al2O3–B2O3–SiO2 glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio

  7. Gold Nanoparticles As A Modifying Agent of Ceramic-Polymer Composites

    Directory of Open Access Journals (Sweden)

    Sobczak-Kupiec A.

    2014-10-01

    Full Text Available Much effort has been invested in the development of biomaterials for the repair or replacement of hard tissue. The synthesis of composites based on mineral and organic constituents is nowadays extremely important for the development of materials for biomedical applications. In this paper we report the preparation and characterization of ceramic-polymer composites doped with gold nanoparticles. Properties and applications in medicine and dentistry of colloidal gold nanoparticles depends upon their size and shape. The influence of the presence of the metallic nanoparticles on the degradation process was investigated by pH and conductivity analyses of water filtrates. The nanocomposites were characterized with the use of X-ray Diffaction (XRD and Fourier Transformed Infrared Spectroscopy (FT-IR methods.

  8. The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

    Energy Technology Data Exchange (ETDEWEB)

    Maddrell, Ewan, E-mail: ewan.r.maddrell@nnl.co.uk [National Nuclear Laboratory, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Thornber, Stephanie; Hyatt, Neil C. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2015-01-15

    Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na{sub 2}O–Al{sub 2}O{sub 3}–B{sub 2}O{sub 3}–SiO{sub 2} glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio.

  9. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to 41 ksi (approx. 283 MPa) flexural strength.

  10. Hoop Tensile Properties of Ceramic Matrix Composite Cylinders

    Science.gov (United States)

    Verrilli, Michael J.; DiCarlo, James A.; Yun, HeeMan; Barnett, Terry

    2004-01-01

    Tensile stress-strain properties in the hoop direction were obtained for 100-mm diameter SiC/SiC ceramic matrix composite cylinders using ring specimens machined form the cylinder ends. The cylinders were fabricated from 2D balanced SiC fabric with several material variants, including wall thickness (6,8, and 12 plies), SiC fiber type (Sylramic, Sylramic-iBN, Hi-Nicalon, and Hi-Nicalon S), fiber sizing type, and matrix type (full CVI SiC, and partial CVI SiC plus slurry cast + melt-infiltrated SiC-Si). Fiber ply splices existed in all the hoops. Tensile hoop measurements are made at room temperature and 1200 C using hydrostatic ring test facilities. The failure mode of the hoops, determined through microstructural examination, is presented. The hoop properties are compared with in-plane data measured on flat panels using same material variants, but containing no splices.

  11. Diode-pumped multilayer Yb:YAG composite ceramic laser

    International Nuclear Information System (INIS)

    All-ceramic multilayer composite ytterbium doped yttrium aluminum garnet (Yb:YAG) laser gain medium with doping concentration distribution of 0-5-10-15-20-15-10-5-0 at.% Yb ions was successfully fabrication by the technique of tape casting and simple vacuum sintering process. Full dense microstructure is achieved, and excellent optical properties are gained. The obtained result shows that the optical transmittance of >80% is reached when the wavelength is larger than 500 nm. The emission cross section is 4.03×10-20 cm2 at the wavelength of 1030 nm. Continuous wave (CW) laser performance is further demonstrated when the sample is pumped by 940 nm fiber-coupler diode laser. The threshold absorbed pump power is 5.9 W, and the slope efficiency attains to 27% with transmission of output coupler of 6%

  12. Preparation and Application of New Porous Environmental Ceramics Filter Medium

    Institute of Scientific and Technical Information of China (English)

    LI Meng; WU Jianfeng; JIN Jianhua; LIU Xinming

    2005-01-01

    A new kind of environmental ceramics medium which was made of industrial solid wastes discharged by Shandong Alum Corporation has been used in the process of drinking water treatment. New techniques were introduced to ensure its remarkable advantages such as high porosity and strength. The results of practical application show that this sort of filter medium has shorter filtration run, shorter mature period and higher filter deposit capability compared with traditional sand filter medium. Moreover, up to 25%- 30% of the daily running costs are expected to be reduced by using this ceramics medium.

  13. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  14. Structure recognition from high resolution images of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

    2015-01-05

    Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

  15. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-04-07

    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  16. Preparation and characterization of novel foamed porous glass-ceramics

    International Nuclear Information System (INIS)

    Foamed glass-ceramics without using foaming agent have been synthesized in a novel glass system of SrO-CaO-Al2O3-TiO2-B2O3-SiO2-P2O5-MxOy (where M = Ba, Mg, La, Ce and Ni) by a simple process of powder sintering. The glass and glass-ceramics are characterized by dilatometry, differential scanning calorimetry (DSC), heating stage microscopy (HSM), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), optical microscopy and Fourier transformed infrared spectroscopy (FTIR). All the glasses formed are amorphous and the glass transition temperature and dilatometric softening temperature of these glasses are found to be in the range 673–678 °C and 706–728 °C respectively. The glasses are highly stable as indicated by the DSC evaluated glass stability parameters of the range 195–240 °C. Quantitative sintering study of glass powder compacts revealed swelling in the samples with NiO and CeO2 corresponding to a geometry change of 75 and 108% around 900 °C respectively. With reference to this finding the glass powder compacts are heated to 900 °C and the foamed glass-ceramics are obtained. Characteristic crystalline silicate phases have been identified in the XRD studies and their microstructures are recorded by FESEM. Optical microscope study of the foamed samples revealed formation of bigger foamed cavity with residual pores in samples with NiO and CeO2 in comparison to samples with BaO, MgO and La2O3. The mean pore diameters of the samples with NiO and CeO2 are determined to be 43 and 32 μm, and their respective porosities are 2.34 and 1.82 cm3/g respectively. Thus NiO and CeO2 are found to be very effective to obtain foamed glass-ceramics without using foaming agent by the viscous flow sintering of fine glass powder compacts along with the reduction of the respective polyvalent ions. - Highlights: • Synthesis of foamed porous glass-ceramics without foaming agent by sintering method • Only powder compact yielded foamed porous glass-ceramics

  17. Monitoring Damage Accumulation in Ceramic Matrix Composites Using Electrical Resistivity

    Science.gov (United States)

    Smith, Craig E.; Morscher, Gregory N.; Xia, Zhenhai H.

    2008-01-01

    The electric resistance of woven SiC fiber reinforced SiC matrix composites were measured under tensile loading conditions. The results show that the electrical resistance is closely related to damage and that real-time information about the damage state can be obtained through monitoring of the resistance. Such self-sensing capability provides the possibility of on-board/in-situ damage detection and accurate life prediction for high-temperature ceramic matrix composites. Woven silicon carbide fiber-reinforced silicon carbide (SiC/SiC) ceramic matrix composites (CMC) possess unique properties such as high thermal conductivity, excellent creep resistance, improved toughness, and good environmental stability (oxidation resistance), making them particularly suitable for hot structure applications. In specific, CMCs could be applied to hot section components of gas turbines [1], aerojet engines [2], thermal protection systems [3], and hot control surfaces [4]. The benefits of implementing these materials include reduced cooling air requirements, lower weight, simpler component design, longer service life, and higher thrust [5]. It has been identified in NASA High Speed Research (HSR) program that the SiC/SiC CMC has the most promise for high temperature, high oxidation applications [6]. One of the critical issues in the successful application of CMCs is on-board or insitu assessment of the damage state and an accurate prediction of the remaining service life of a particular component. This is of great concern, since most CMC components envisioned for aerospace applications will be exposed to harsh environments and play a key role in the vehicle s safety. On-line health monitoring can enable prediction of remaining life; thus resulting in improved safety and reliability of structural components. Monitoring can also allow for appropriate corrections to be made in real time, therefore leading to the prevention of catastrophic failures. Most conventional nondestructive

  18. Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    CHAI Feng; XU Ling; CHAO Yong-lie; LIAO Yun-mao; ZHAO Yi-min

    2003-01-01

    Objectives:All-ceramic dental restorations are attractive to the dental community because of their advantages.But they're also challenged by relatively low flexural strength and intrinsic poor resistance to fracture.This paper aims to investigate mechanical properties of a new dental all-ceramic material, i.e. zirconia toughened nanometer-ceramic composite (α-Al2O3/nZrO2).Methods:α-Al2O3/nZrO2 ceramics powder (W) was processed with combined methods of chemical co-precipitation method and ball milling. Scanning electron microscopy (SEM)was used to determine the particle size distribution and to characterize the particle morphology of the powders. Four kinds of powders with different ZrO2 content (5wt%, 10wt%, 15wt% and 20wt%) were prepared by using α-Al2O3 powder to dilute the higher ZrO2 content powder (W). The ceramic matrix compacts were made by slip-casting technique and sintering to 1 200~1 600 ℃. The flexural strength and the fracture toughness of the matrix materials were measured via three-point bending test and single-edge notch beam methods, respectively.Results:1) The particle distribution of the Al2O3/nZrO2 powder ranged from 0.02~3.0 μm, with the superfine particles almost accounting for 20%;2) There is a significant difference of flexural strength (P<0.05) between the groups with 1 450 ℃ and 1 600 ℃ sintering temperature and 1 200 ℃;3) There is a significant difference of flexural strength (P<0.05) between different zirconia volume fraction groups with the same sintering temperature, the ceramic matrix samples with higher nZrO2 (W) content had much better mechanical properties than those of pure α-Al2O3 ceramics.Conclusions:The studied nanometer α-Al2O3/nZrO2 powder was homogeously distributed within the matrix and had reasonable powder-size gradation to improve mechanical properties of ceramics.%目的:口腔全瓷修复体以其独特优越性受到医患青睐,但脆性问题一直限制其应用范围及使用可靠性.本研

  19. Preparation of MgF2 Translucent Ceramic by Hot Pressing Sintering

    Institute of Scientific and Technical Information of China (English)

    PENG Minhong; CAO Weiping; SONG Jinhong

    2015-01-01

    The aim of this work was to prepare MgF2 translucent ceramic by using nanopowders as raw materials and to study its properties.The MgF2 nanopowders were prepared using chemical precipitation and the translucent ceramics were fabricated by hot-pressing sintering in a vacuum environment. X-ray diffraction analysis showed that the powders were homogeneous with an average particles size about 13 nm. By comparing the results of transmission electron microscopy, it could be concluded that the porous structure of precursor powders could be improved by calcination. The SEM images of MgF2 indicated that the as-prepared ceramics were well densified at 900℃. The photo of the ceramic sample showed that high translucence is a main breakthrough in the ifeld of MgF2 materials preparation. For the translucent ceramic sample sintered at 900℃, the Vickers hardness and density were 5.55 GPa and 98.74%, respectively, and its highest transmittance with thickness of 1mm reached 87% in the wavelength from 2.5 µm to 10 µm, all which made it advantageous to be a kind of infrared windows and dome materials.

  20. Influence of Alumina Addition on the Optical Property of Zirconia/Alumina Composite Dental Ceramics

    Institute of Scientific and Technical Information of China (English)

    JIANG Li; LIAO Yunmao; LI Wei; WAN Qianbing; ZHAO Yongqi

    2011-01-01

    The influence of various alumina additions on the optical property of zirconia/alumina composite ceramics was investigated.The relative sintered densities,transmittances,color and the microstructure of the composite ceramics were studied.The experimental results showed that the relative sintered densities and transmittances decreased with alumina addition.The lightness increased obviously but the chroma change was small.Pure zirconia nanopowders sintered densely could obtain the relatively high transmittance,while the transmittance and the lightness of slight addition changed significantly.The zirconia/alumina composite ceramics with alumina addition less than 7.5wt% could achieve the relatively stable and reliable optical properties.

  1. Preparation of high performance ceramic tiles using waste tile granules and ceramic polishing powder

    Institute of Scientific and Technical Information of China (English)

    WANG Gong-xun; SU Da-gen

    2008-01-01

    This paper presents an innovative approach to reusing waste tile granules (TG) and ceramic polishing powder (PP) to produce high performance ceramic tiles. We studied formulations each with a TG mass fraction of 25.0% and a different PP mass fraction between 1.0% and 7.0%. The formulations included a small amount of borax additive of a mass fracton between 0.2%and 1.2%. The effects of these industrial by-products on compressive strength, water absorption and microstructure of the new ceramic tiles were investigated. The results indicate that the compressive strength decreases and water absorption increases when TG with a mass fraction of 25.0% are added. Improvement of the compressive strength may be achieved when TG (up to 25.0%)and PP (up to 2.0%) are both used at the same time. In particular, the compressive strength improvement can be maximized and water absorption reduced when a borax additive of up to 0.5% is used as a flux. Scanning electron microscopy reveals that a certain amount of fine PP granules and a high content of fluxing oxides from borax avail the formation of glassy phase that fills up the pores in the new ceramic tiles, resulting in a dense product with high compressive strength and low water absorption.

  2. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    Farnaz Naghizadeh

    2014-01-01

    Full Text Available The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL and silicate based bioactive glass-ceramic (R-SBgC. Different concentrations of R-SBgC prepared from rice husk ash (RHA were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure with interconnected porosities. There appears to be a relationship between the increase in R-SBgC concentration and increased material density and compressive modulus; however, increasing R-SBgC concentration result in reduced scaffold porosity. In conclusion, it is possible to fabricate a PCL/bioactive glass-ceramic composite from processed rice husk. Varying the R-SBgC concentrations can control the properties of this material, which is useful in the development of the ideal scaffold intended for use as a bone substitute in nonload bearing sites.

  3. Lightweight Ceramic Composition of Carbon Silicon Oxygen and Boron

    Science.gov (United States)

    Leiser, Daniel B. (Inventor); Hsu, Ming-Ta (Inventor); Chen, Timothy S. (Inventor)

    1997-01-01

    Lightweight, monolithic ceramics resistant to oxidation in air at high temperatures are made by impregnating a porous carbon preform with a sol which contains a mixture of tetraethoxysilane, dimethyldiethoxysilane and trimethyl borate. The sol is gelled and dried on the carbon preform to form a ceramic precursor. The precursor is pyrolyzed in an inert atmosphere to form the ceramic which is made of carbon, silicon, oxygen and boron. The carbon of the preform reacts with the dried gel during the pyrolysis to form a component of the resulting ceramic. The ceramic is of the same size, shape and form as the carbon precursor. Thus, using a porous, fibrous carbon precursor, such as a carbon felt, results in a porous, fibrous ceramic. Ceramics of the invention are useful as lightweight tiles for a reentry spacecraft.

  4. Dynamic pyroelectric response of composite based on ferroelectric copolymer of poly(vinylidene fluoride-trifluoroethylene) and ferroelectric ceramics of barium lead zirconate titanate

    International Nuclear Information System (INIS)

    In this work, pyroelectric properties of composite films on the basis of poly(vinylidene fluoride-trifluoroethylene) copolymer with a various level of ferroelectric ceramics inclusions of barium lead zirconate titanate solid solution were investigated by the dynamic method. The composite films were prepared by the solvent cast method. The unusual spike-like dynamic response with a quasi-stationary component was observed. It is supposed that composite films may be effectively used for pyroelectric applications. (orig.)

  5. Dynamic pyroelectric response of composite based on ferroelectric copolymer of poly(vinylidene fluoride-trifluoroethylene) and ferroelectric ceramics of barium lead zirconate titanate

    Energy Technology Data Exchange (ETDEWEB)

    Solnyshkin, A.V. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Morsakov, I.M.; Bogomolov, A.A. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); Belov, A.N.; Vorobiev, M.I.; Shevyakov, V.I.; Silibin, M.V. [National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Shvartsman, V.V. [University of Duisburg-Essen, Institute for Materials Science, Essen (Germany)

    2015-10-15

    In this work, pyroelectric properties of composite films on the basis of poly(vinylidene fluoride-trifluoroethylene) copolymer with a various level of ferroelectric ceramics inclusions of barium lead zirconate titanate solid solution were investigated by the dynamic method. The composite films were prepared by the solvent cast method. The unusual spike-like dynamic response with a quasi-stationary component was observed. It is supposed that composite films may be effectively used for pyroelectric applications. (orig.)

  6. Mechanical properties of dense to porous alumina/lanthanum hexaaluminate composite ceramics

    International Nuclear Information System (INIS)

    For development of new composite materials based on lanthanum hexaaluminate and alumina ceramics, a better understanding of the microstructure-properties relationship is essential. In this paper, attention was focused on the evaluation of mechanical properties of lanthanum hexaaluminate/alumina particulate composite. It was found out that the lanthanum hexaaluminate content plays a critical role in determination of the microstructure and mechanical properties of the composite ceramics. In situ formation of plate-like lanthanum hexaaluminate in the ceramic matrix was accompanied with formation of pores so that the microstructure shifted from dense to porous. Increasing the lanthanum hexaaluminate content up to a certain value enhanced the fracture toughness, increased the hardness, and increased the elastic modulus of the composite materials. Further increase in the lanthanum hexaaluminate content degraded the hardness as well as the elastic modulus of composite ceramics. The influence of lanthanum hexaaluminate on mechanical properties was described by means of microstructure, porosity, and intrinsic characteristics of lanthanum hexaaluminate.

  7. Numerical Homogenization of Protective Ceramic Composite Layers using the Hybrid Finite-Discrete Element Methods

    Directory of Open Access Journals (Sweden)

    Zainorizuan Mohd Jaini

    2013-12-01

    Full Text Available Innovative technologies have resulted in more effective ceramic composite as high rate loading-resistance and protective layer. The ceramic composite layer consists of ceramic frontal plate that bonded by softer-strong reinforced polymer network, consequently gains the heterogeneous condition. These materials serve specific purposes of defeating high rate loading and maintaining the structural integrity of the layer. Further due to the lack of a constituent material and tedious problem in heterogonous material modelling, a numerical homogenization is employed to analyse the isotropic material properties of ceramic composite layer in homogenous manner. The objective of this study is to derive a constitutive law of the ceramic composite using the multi-scale analysis. Two-dimensional symmetric macrostructure of the ceramic composite was numerically modelled using the hybrid finite-discrete element method to investigate the effective material properties and strength profile. The macrostructure was modelled as brittle material with nonlinear material properties. The finite element method is incorporated with a Rankine-Rotating Crack approach and discrete element to model the fracture onset. The prescribed uniaxial and biaxial loadings were imposed along the free boundaries to create different deformations. Due to crack initiation on the macrostructure, the averaged stresses were calculated to plot the stress-strain curves and the effective yield stress surface. From the multi-scale analysis, the rate-dependency of Mohr-Coulomb constitutive law was derived for the ceramic composite layer.

  8. Thermophysical properties and elastic moduli of alumina-zirconia composite ceramics

    Czech Academy of Sciences Publication Activity Database

    Hostaša, J.; Pabst, W.; Matějíček, Jiří; Gregorová, E.; Malangré, D.

    Stockholm : City Conference Centre(CCC), 2011, s. 722-722. [Conference of the European Ceramic Society (ECerS XII)/12th./. Stockholm (SE), 19.06.2011-23.06.2011] Institutional research plan: CEZ:AV0Z20430508 Keywords : alumina * zirconia * composites * thermal diffusivity * elastic modulus Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  9. Bond strength durability of a resin composite on a reinforced ceramic using various repair systems

    NARCIS (Netherlands)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Leite, Fabiola; Bottino, Marco Antonio

    2009-01-01

    Objectives. This study compared the durability of repair bond strength of a resin composite to a reinforced ceramic after three repair systems. Methods. Alumina-reinforced feldspathic ceramic blocks (Vitadur-alpha(R)) (N=30) were randomly divided into three groups according to the repair method: PR-

  10. High Temperature Mechanical Characterization of Ceramic Matrix Composites

    Science.gov (United States)

    Gyekenyesi, John Z.

    1998-01-01

    A high temperature mechanical characterization laboratory has been assembled at NASA Lewis Research Center. One contribution of this work is to test ceramic matrix composite specimens in tension in environmental extremes. Two high temperature tensile testing systems were assembled. The systems were assembled based on the performance and experience of other laboratories and meeting projected service conditions for the materials in question. The systems use frames with an electric actuator and a center screw. A PC based data acquisition and analysis system is used to collect and analyze the data. Mechanical extensometers are used to measure specimen strain. Thermocouples, placed near the specimen, are used to measure the specimen gage section temperature. The system for testing in air has a resistance element furnace with molybdenum disilicide elements and pneumatic grips with water cooling attached to hydraulic alignment devices. The system for testing in an inert gas has a graphite resistance element furnace in a chamber with rigidly mounted, water cooled, hydraulically actuated grips. Unidirectional SiC fiber reinforced reaction bonded Si3N4 and triaxially woven, two dimensional, SiC fiber reinforced enhanced SiC composites were tested in unidirectional tension. Theories for predicting the Young's modulus, modulus near the ultimate strength, first matrix cracking stress, and ultimate strength were applied and evaluated for suitability in predicting the mechanical behavior of SiC/RBSN and enhanced SiC/SiC composites. The SiC/RBSN composite exhibited pseudo tough behavior (increased area under the stress/strain curve) from 22 C to 1500 C. The rule of mixtures provides a good estimate of the Young's modulus of the SiC/RBSN composite using the constituent properties from room temperature to 1440 C for short term static tensile tests in air or nitrogen. The rule of mixtures significantly overestimates the secondary modulus near the ultimate strength. The ACK theory

  11. Synthesis of nanosized powders for preparing ceramic membranes

    International Nuclear Information System (INIS)

    Magnesium-stabilized zirconia have been synthesized by a chemical route. The aim of this work is to obtain powders with suitable chemical and physical properties to be used as ceramic membranes for nanofiltration. The coprecipitation technique with an azeotropic distillation step has been employed for this purpose. Several powder characterization techniques have been utilized. The main results show that nanosized powders with high a degree of purity, high chemical homogeneity and elevated reactivity have been obtained. (orig.)

  12. Preparation and characterization of resin-derived carbon foams reinforced by hollow ceramic microspheres

    International Nuclear Information System (INIS)

    Carbon foam materials were prepared with phenolic resole resin as precursor and hollow ceramic microspheres as reinforcement. The resultant carbon foams had a bulk density of between 0.22 and 0.27 g/cm3. Analysis of scanning electron micrographs indicated that the cells were mainly open with incomplete cell membranes, and the hollow ceramic microspheres were located in the junctions. Compression test results showed that the carbon foams with 1 wt% hollow ceramic microspheres exhibited the highest compressive strength (7.76 MPa). Thermal conductivity measurements revealed that the introduction of hollow ceramic microspheres improved the thermal insulating property. The thermal conductivity of carbon foams ranged from 0.11 to 0.25 W m-1 K-1 at room temperature, which makes carbon foams a prime choice for thermal insulation.

  13. Preparation of Metallurgical Ceramic Coatings on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Micro-arc oxidation (MAO) is a novel surface technique for producing ceramic coatings on valve metals and their alloys. But this promising technique can not be used to steel directly. In this paper metallurgically wedded ceramic coatings was prepared on steel surface with a combined method of arc spraying and microarc oxidation for the first time. The results show that, adhesive strength of the arc spraying aluminum coatings to steel substrate was enhanced after induction remelting, and a metallurgically wedded region was formed between arc spraying coatings and steel substrate. After MAO, ceramic coatings was formed on aluminum coatings, and the ceramic coatings is mainly composed of α-Al2 O3 ,γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase.

  14. Graphene ceramic composite as a new kind of surface-renewable electrode: application to the electroanalysis of ascorbic acid

    International Nuclear Information System (INIS)

    This study introduces a new surface-renewable electrode based on a sol–gel derived graphene ceramic composite. The electrode was prepared by dispersing graphene nanosheets into a solution of the sol–gel precursors containing methyl triethoxysilane in methanol and hydrochloric acid. During hydrolysis of methyl triethoxysilane, the graphene nanosheets are trapped in the gel. After moulding and drying the composite, it can be used as a surface-renewable electrode to which we refer as a graphene ceramic composite electrode (GCCE). Cyclic voltammograms of the hexacyanoferrate(II/III) model redox system at the GCCE were compared to those obtained with a conventional carbon ceramic electrode and showed a highly improved electron transfer rate at the GCCE. The electrocatalytic oxidation of ascorbic acid as a model analyte was then studied at working potential of 50 mV and over the 3–84 μM concentration range. It revealed a sensitivity of 6.06 μA μM−1 cm−2 and a detection limit of 0.82 μM. The GCCE was successfully applied to the determination of ascorbic acid in orange juice and urine samples. Advantages such as good mechanical and chemical stability, ease of fabrication, and reproducible preparation make the GCCE a potentially useful and widely applicable renewable electrode for use in routine analysis. (author)

  15. Carbon oxidation in ceramic composites and the evaluation of interfacial sealing for oxidation resistant fiber-reinforced composite systems

    Science.gov (United States)

    Glime, William Harrison, III

    1997-11-01

    Carbon offers desirable properties as a fiber-matrix interphase material in ceramic matrix composites (CMC's), but oxidation of carbon at temperatures above 500sp°C has limited its utility. In an effort to better understand the kinetics associated with carbon oxidation pertaining to CMC applications, the origin of non-planar morphologies observed in the reaction front of carbon fibers and interphases receding into a ceramic matrix in the temperature range of 700sp°C to 1000sp°C was analyzed. A numerical simulation based on the finite difference method is utilized to evaluate the parameters which govern the morphology of the receding carbon reaction front. The study indicates that the morphology of the reaction front contains information regarding the interplay between oxidation behavior and microstructural features of the carbon. Carbon oxidation was found to obey "weak-link" behavior, that is, a sub-component which is more susceptible to oxidation governs the recession kinetics. The implications of weak link oxidation to preservation of a carbon interphase in a ceramic composite are discussed. Interrupted interphases have demonstrated the ability to confine oxidation of a carbon interphase to a localized region adjacent to a matrix crack. Commercial SiC mono-filaments (SCS-6, Textron Specialty Materials) were modified with a laser to produce fibers with discontinuous carbon coatings that were used in experiments to study mechanical properties. The laser-scribed fibers were tested in isolation, used in single-fiber microcomposites, or incorporated into small bulk composite specimens using a powder processing route to produce the matrix. The mechanical performance of the various types of specimens prepared using the laser scribing technique is presented and these results are used in a simulation of ultimate composite properties. The effect of fiber matrix fusion, by direct bonding or through a reaction product which seals the interface, was investigated with

  16. Effects of α-Al2O3 Nanoadditive on the Properties of Ceramic Coatings Prepared in Borate Electrolyte by Micro-Arc Oxidation

    Science.gov (United States)

    Li, H. X.; Zhu, H. H.; Wu, X.; Ji, Z. G.

    2012-08-01

    Ceramic coatings have been synthesized on 6063 aluminum alloy by micro-arc oxidation (MAO) technique in the solution of Na2B4O7 electrolyte with and without α-Al2O3 nanoadditive. Effects of α-Al2O3 nanoadditive on the phase composition, micro-structure, micro-hardness, adhesion and wear resistance of the prepared ceramic coatings have been investigated in this paper. The phase composition and microstructure of the MAO coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDX) analyses, respectively. Micro-hardness, adhesion and tribological and wear tests were also performed. The results showed that the α-Al2O3 nanoadditive doped in the electrolyte had great influence on the structural and mechanical properties of the ceramic coatings.

  17. Preparation and characterization of novel foamed porous glass-ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sasmal, Nibedita; Garai, Mrinmoy; Karmakar, Basudeb, E-mail: basudebk@cgcri.res.in

    2015-05-15

    Foamed glass-ceramics without using foaming agent have been synthesized in a novel glass system of SrO-CaO-Al{sub 2}O{sub 3}-TiO{sub 2}-B{sub 2}O{sub 3}-SiO{sub 2}-P{sub 2}O{sub 5}-M{sub x}O{sub y} (where M = Ba, Mg, La, Ce and Ni) by a simple process of powder sintering. The glass and glass-ceramics are characterized by dilatometry, differential scanning calorimetry (DSC), heating stage microscopy (HSM), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), optical microscopy and Fourier transformed infrared spectroscopy (FTIR). All the glasses formed are amorphous and the glass transition temperature and dilatometric softening temperature of these glasses are found to be in the range 673–678 °C and 706–728 °C respectively. The glasses are highly stable as indicated by the DSC evaluated glass stability parameters of the range 195–240 °C. Quantitative sintering study of glass powder compacts revealed swelling in the samples with NiO and CeO{sub 2} corresponding to a geometry change of 75 and 108% around 900 °C respectively. With reference to this finding the glass powder compacts are heated to 900 °C and the foamed glass-ceramics are obtained. Characteristic crystalline silicate phases have been identified in the XRD studies and their microstructures are recorded by FESEM. Optical microscope study of the foamed samples revealed formation of bigger foamed cavity with residual pores in samples with NiO and CeO{sub 2} in comparison to samples with BaO, MgO and La{sub 2}O{sub 3}. The mean pore diameters of the samples with NiO and CeO{sub 2} are determined to be 43 and 32 μm, and their respective porosities are 2.34 and 1.82 cm{sup 3}/g respectively. Thus NiO and CeO{sub 2} are found to be very effective to obtain foamed glass-ceramics without using foaming agent by the viscous flow sintering of fine glass powder compacts along with the reduction of the respective polyvalent ions. - Highlights: • Synthesis of foamed porous glass-ceramics

  18. Preparation and Microstructure of Porous ZrB2 Ceramics Using Reactive Spark Plasma Sintering Method

    Institute of Scientific and Technical Information of China (English)

    YUAN Huiping; LI Junguo; SHEN Qiang; ZHANG Lianmeng

    2015-01-01

    Zirconium oxide (ZrO2) and boron carbide (B4C) were added to ZrB2 raw powders to prepare ZrB2 porous ceramics by reactive spark plasma sintering (RSPS). The reactions between ZrO2 and B4C which produce ZrB2 and gas (such as CO and B2O3) result in pore formation. X-Ray Diffraction results indicated that the products phase was ZrB2 and the reaction was completed after the RSPS process. The porosity could be controlled by changing the ratio of synthesized ZrB2 to raw ZrB2 powders. The porosity of porous ceramics with 20 wt% and 40 wt% synthsized ZrB2 are 0.185 and 0.222, respectivly. And dense ZrB2-SiC ceramic with a porosity of 0.057 was prepared under the same conditions for comparison. The pores were homogeneously distributed within the microstructure of the porous ceramics. The results indicate a promising method for preparing porous ZrB2-based ceramics.

  19. Preparation of biomorphic silicon carbide–mullite ceramics using molten salt synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Wei, E-mail: wwchem@126.com [Department of Chemical Engineering, College of Environment Science and Engineering, Key Laboratory of Subsurface Hydrology and Ecology in Arid Areas, Ministry of Education, Chang’an University, 126# Yanta Road, Xi' an 710054, Shaanxi (China); Hou, Guangya [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310014 (China); Wang, Boya; Deng, Shunxi [Department of Chemical Engineering, College of Environment Science and Engineering, Key Laboratory of Subsurface Hydrology and Ecology in Arid Areas, Ministry of Education, Chang’an University, 126# Yanta Road, Xi' an 710054, Shaanxi (China)

    2014-09-15

    Biomorphic silicon carbide–mullite ceramics were prepared from beech wood using liquid Si infiltration and molten salts synthesis. The resulting mullite whiskers coating, as well as the growth mechanism in molten Al{sub 2}(SO{sub 4}){sub 3}–Na{sub 2}SO{sub 4} environment, have been investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. The biomorphic SiC ceramics derived from the beech wood template have coarse pore walls consisting of β-SiC grains with diameters ranging from 5 μm to 20 μm. After the molten salts reactions between biomorphic SiC substrate and mixture molten salts (Al{sub 2}(SO{sub 4}){sub 3}–Na{sub 2}SO{sub 4}), porous Silicon carbide–mullite ceramics with cilia-like microstructure were obtained. This unique structure has potential application in hot gases filters. An oxidation–dissolution cycle was proposed to explain the mullite whiskers growth in molten salts environment. - Graphical abstract: Biomorphic silicon carbide–mullite ceramics with cilia-like microstructure prepared from beech wood using liquid Si infiltration (LSI) and molten salts reactions (MSR) processes. Mullite whiskers with nanometer-sized diameters and micrometer-sized lengths grow on the surface of SiC substrate, and the biomorphic silicon carbide–mullite ceramics inherit the porous microstructure originated from biomorphic SiC ceramics and beech wood. The mullite whiskers grow on the pores' surface of biomorphic SiC to form cilia-like surface, and this special structure can be used for hot gases filter. - Highlights: • Biomorphic silicon carbide–mullite ceramics were prepared. • An oxidation–dissolution mechanism was proposed to explain the coating formation. • The unique structure has potential application in hot gases filter.

  20. Preparation of biomorphic silicon carbide–mullite ceramics using molten salt synthesis

    International Nuclear Information System (INIS)

    Biomorphic silicon carbide–mullite ceramics were prepared from beech wood using liquid Si infiltration and molten salts synthesis. The resulting mullite whiskers coating, as well as the growth mechanism in molten Al2(SO4)3–Na2SO4 environment, have been investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. The biomorphic SiC ceramics derived from the beech wood template have coarse pore walls consisting of β-SiC grains with diameters ranging from 5 μm to 20 μm. After the molten salts reactions between biomorphic SiC substrate and mixture molten salts (Al2(SO4)3–Na2SO4), porous Silicon carbide–mullite ceramics with cilia-like microstructure were obtained. This unique structure has potential application in hot gases filters. An oxidation–dissolution cycle was proposed to explain the mullite whiskers growth in molten salts environment. - Graphical abstract: Biomorphic silicon carbide–mullite ceramics with cilia-like microstructure prepared from beech wood using liquid Si infiltration (LSI) and molten salts reactions (MSR) processes. Mullite whiskers with nanometer-sized diameters and micrometer-sized lengths grow on the surface of SiC substrate, and the biomorphic silicon carbide–mullite ceramics inherit the porous microstructure originated from biomorphic SiC ceramics and beech wood. The mullite whiskers grow on the pores' surface of biomorphic SiC to form cilia-like surface, and this special structure can be used for hot gases filter. - Highlights: • Biomorphic silicon carbide–mullite ceramics were prepared. • An oxidation–dissolution mechanism was proposed to explain the coating formation. • The unique structure has potential application in hot gases filter

  1. Improved Foreign Object Damage Performance for 3D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  2. Improved Foreign Object Damage Performance for 2D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  3. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order...

  4. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  5. Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

    International Nuclear Information System (INIS)

    IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 oF while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

  6. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    Directory of Open Access Journals (Sweden)

    Huinan Liu

    2010-04-01

    Full Text Available Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA, were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties

  7. An Investigation of Reliability Models for Ceramic Matrix Composites and their Implementation into Finite Element Codes

    Science.gov (United States)

    Duffy, Stephen F.

    1998-01-01

    The development of modeling approaches for the failure analysis of ceramic-based material systems used in high temperature environments was the primary objective of this research effort. These materials have the potential to support many key engineering technologies related to the design of aeropropulsion systems. Monolithic ceramics exhibit a number of useful properties such as retention of strength at high temperatures, chemical inertness, and low density. However, the use of monolithic ceramics has been limited by their inherent brittleness and a large variation in strength. This behavior has motivated material scientists to reinforce the monolithic material with a ceramic fiber. The addition of a second ceramic phase with an optimized interface increases toughness and marginally increases strength. The primary purpose of the fiber is to arrest crack growth, not to increase strength. The material systems of interest in this research effort were laminated ceramic matrix composites, as well as two- and three- dimensional fabric reinforced ceramic composites. These emerging composite systems can compete with metals in many demanding applications. However, the ongoing metamorphosis of ceramic composite material systems, and the lack of standardized design data has in the past tended to minimize research efforts related to structural analysis. Many structural components fabricated from ceramic matrix composites (CMC) have been designed by "trial and error." The justification for this approach lies in the fact that during the initial developmental phases for a material system fabrication issues are paramount. Emphasis is placed on demonstrating feasibility rather than fully understanding the processes controlling mechanical behavior. This is understandable during periods of rapid improvements in material properties for any composite system. But to avoid the ad hoc approach, the analytical methods developed under this effort can be used to develop rational structural

  8. Federal Aviation Administration (FAA) airworthiness certification for ceramic matrix composite components in civil aircraft systems

    OpenAIRE

    Gonczy Stephen T.

    2015-01-01

    Ceramic matrix composites (CMCs) are being designed and developed for engine and exhaust components in commercial aviation, because they offer higher temperature capabilities, weight savings, and improved durability compared to metals. The United States Federal Aviation Administration (FAA) issues and enforces regulations and minimum standards covering the safe manufacture, operation, and maintenance of civil aircraft. As new materials, these ceramic composite components will have to meet the...

  9. Strontium chloroapatite based glass-ceramics composites for nuclear waste immobilisation

    International Nuclear Information System (INIS)

    Apatites are naturally occurring minerals with a general formula of M10(PO4)6X2, (M= Ca, Sr, Ba, X= OH, Cl, F) with a hexagonal crystal structure (S.G :P63/m) and can accommodate alkaline earth and various other aliovalent cations and anions into its crystal structure. Apatites are also known to have high resistance to leaching of the constituent elements under geological conditions. It may not often be possible to immobilize the whole spectrum of the radioactive waste in a single phase M10(PO4)6Cl2, then a combination of M-chloroapatite encapsulated in borosilicate glass (BSG) can immobilize most of the radwaste elements in the composite glass-ceramic matrix (glass bonded chloroapatite), thus utilizing the immobilizing efficiency of both the ceramic phase and glass. In the present study, the synthesis, characterization and thermo-physical property measurements of the Sr-chloroapatite (SrApCI) and some glass-bonded composites based on it have been investigated. The Sr-chloroapatite glass-ceramics were prepared by solid state reactions among stoichiometric concentrations of apatite forming reagents, 20 wt. % borosilicate glass (BSG), and known concentrations (10, 13 and 16 wt. %) of a simulated waste in chloride form. The products were characterized by XRD to confirm the formation of Sr10(PO4)6Cl2 and glass bonded-chloroapatite composites. The surface morphology and qualitative chemical composition of the powders were examined by SEM and EDX. Thermal expansion and glass transition temperature of the matrices were measured by dilatometry. Glass transition temperature of the glass-bonded composites was also examined by differential scanning calorimetry and differential thermal analysis. The 10-16 wt.% waste loaded matrices showed similar thermal expansion as that of SrApCI, indicating the thermal stability of the matrix to chloride waste immobilization. The glass transition temperature of the waste loaded matrices decreases on increasing the waste loading. The

  10. Preparation of β-silicon carbide sintered ceramics

    International Nuclear Information System (INIS)

    Current status of research and problems involving β-SiC ceramics in Japan is summarized, focusing on microstructural changes during sintering. SiC has been studied extensively for the past three decades for technical purposes, but generalized research such as on the detailed mechanism of the sintering process has not yet been fully discussed. This paper describes research on SiC for structural materials, and in addition, the issues related to activating SiC industries are discussed based on experimental results. (orig.)

  11. Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites

    Science.gov (United States)

    Vaughn, Wallace L.; Scotti, Stephan J.; Ashe, Melissa P.; Connolly, Liz

    2007-01-01

    A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved means of applying small CCMC repair patches to reinforced carbon-carbon leading edges of aerospace vehicles (e.g., space shuttles) prior to re-entry into the atmosphere of the Earth. According to one of the slides, creep forming would be an intermediate step in a process that would yield a fully densified, finished C-CMC part having a desired size and shape (the other steps would include preliminary machining, finish machining, densification by chemical vapor infiltration, and final coating). The investigation included experiments in which C-CMC disks were creep-formed by heating them to unspecified high temperatures for time intervals of the order of 1 hour while they were clamped into single- and double-curvature graphite molds. The creep-formed disks were coated with an oxidation- protection material, then subjected to arc-jet tests, in which the disks exhibited no deterioration after exposure to high-temperature test conditions lasting 490 seconds.

  12. Transmission Electron Microscopy Specimen Preparation Method for Multiphase Porous Functional Ceramics

    DEFF Research Database (Denmark)

    Zhang, Wei; Kuhn, Luise Theil; Jørgensen, Peter Stanley; Thydén, Karl Tor Sune; Bentzen, Janet Jonna; Abdellahi, Ebtisam; Reddy Sudireddy, Bhaskar; Chen, Ming; Bowen, Jacob R.

    2013-01-01

    An optimum method is proposed to prepare thin foil transmission electron microscopy (TEM) lamellae of multiphase porous functional ceramics: prefilling the pore space of these materials with an epoxy resin prior to focused ion beam milling. Several advantages of epoxy impregnation are demonstrate...

  13. Preparation and Properties of Polyaniline Composite Films

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qing-hua

    2002-01-01

    Polyaniline (PAn) was synthesized by chemical oxidation polymerization. The conductive polymer doped by camphor sulfonic acid (CSA) and a matrix polymer,polyamide- 66, polyamide - 1010 or polyamide- 11, were dissolved in m-cresol and the blend solution was cast in a glass and dried for preparing polyaniline composite films.Conductivity was from 10 -6 to 10 0Ω-1·cm-1 with different weight fraction of PAn-CSA. The crystallizttion of the films was studied by means of differential scanning calorimeter (DSC). The treatment of the composite films in different pH value solution would result in decrease of conductivity, especially in an alkaline solution.

  14. Preparation and characterization of PbTi03 ceramics modified by a natural mixture of rare earth oxides of xenotime

    International Nuclear Information System (INIS)

    Lead titanate ceramics modified by xenotime (Xm) with nominal composition (Pb, Xm)TiO3, Xm 10 or 15 mol %, were prepared by the conventional oxide mixture technique. Xenotime is a natural mineral consisting of a mixture of rare earth oxides. Thermal, structural and electric properties were investigated through differential and gravimetric thermal analysis, X-ray diffraction and dielectric measurements as a function of temperature. The results of both compositions revealed a higher density and free of cracks ceramic body, compared to pure PbTiO3 prepared by the same procedure. On the other hand, the structural characteristics and Curie temperature are nearly the same as those of pure PbTiO3. The hysteresis loop measured at room temperature revealed a hard ferroelectric material with coercive field of 10.7 kV/cm and a remanent polarization of 0.2 μC/cm2. These finding reveal a material with properties that highlight potential to be used as electronic devices that operate at high temperature and high frequencies. (author)

  15. Ceramic/Metal Composites with Positive Temperature Dependence of Thermal Conductivity

    International Nuclear Information System (INIS)

    Most materials show decreasing thermal conductivity with increasing temperature, but an opposite temperature dependence of thermal conductivity is required for some industrial applications. The present work was conducted with a motivation to develop composite materials with a positive temperature dependence of thermal conductivity. ZrO2/ stainless steel powders (304L) composite, with 3% stearic acid, was prepared by normal sintering under the protecting of Ar after mixing by mechanical ball milling technique. With the 304L content increasing from 10% to 20%, the thermal conductivity values increased. For all samples, the thermal conductivity in the temperature range of room temperature to 700 °C decreased with temperature below 300 °C, and then began to increase. The increasing thermal conductivity of the composites (within the high temperature range was attributed to the difference of the thermal conductivity and thermal expansion coefficient between ZrO2 ceramic and 304L stainless steel powders. Two simple models were also used to estimate the thermal conductivity of the composites, which were in good agreement with the experiment results.

  16. Structural ceramic coatings in composite microtruss cellular materials

    Energy Technology Data Exchange (ETDEWEB)

    Bele, E.; Bouwhuis, B.A.; Codd, C. [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada); Hibbard, G.D., E-mail: glenn.hibbard@utoronto.ca [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada)

    2011-09-15

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al{sub 2}O{sub 3} sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al{sub 2}O{sub 3} coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: {yields} A new type of metal/ceramic microtruss cellular composite has been created. {yields} Reinforcing sleeves of Al{sub 2}O{sub 3} were deposited on low density Al microtruss cores. {yields} Significant compressive strength increases were seen at virtually no weight penalty. {yields} Failure mechanisms were studied by electron microscopy and finite element analysis. {yields} Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al{sub 2}O{sub 3} coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 {mu}m thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  17. Structural ceramic coatings in composite microtruss cellular materials

    International Nuclear Information System (INIS)

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al2O3 sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al2O3 coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: → A new type of metal/ceramic microtruss cellular composite has been created. → Reinforcing sleeves of Al2O3 were deposited on low density Al microtruss cores. → Significant compressive strength increases were seen at virtually no weight penalty. → Failure mechanisms were studied by electron microscopy and finite element analysis. → Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al2O3 coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 μm thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  18. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley

    2012-08-01

    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  19. Preparation and characterization of ceramic neutron absorbers based on dysprosia and gadolinia

    International Nuclear Information System (INIS)

    Among the elements of the lanthanide series, dysprosium and gadolinium have interesting nuclear properties. Due to their high thermal neutron absorption cross-section they are good neutron absorbers. The only compounds suitable for nuclear use are their oxides, dysprosia (Dy2O3) and gadolinia (Gd2O3). To fabricate neutron absorbers diluted in an inert matrix, e.g. alumina (Al2O3), it is relevant to study the preparation of a ceramic compound based on alumina (Al2O3) and dysprosia or gadolinia. In this work, we characterize four different nominal compositions with high contents of gadolinia and dysprosia: (a) (45 wt% Dy2O3, 55 wt% Al2O3), (b) (93 wt% Dy2O3, 7 wt% Al2O3), (c) (50 wt% Gd2O3, 50 wt% Al2O3) and (d) (90 wt% Gd2O3, 10 wt% Al2O3). These compositions were selected as their stoichiometry correspond to the eutectic phases found in the respective phase diagrams, so as to attain sinterization at lower temperatures of approximately 1700oC in air. The investigated parameters are the geometrical density of the pellets, the microstructure and the phases observed using x-ray diffraction. Contraction of the pellets was obtained by measuring the volumetric change between the green and the sintered samples. It was observed that the relative contraction was the same both in thickness and diameter. We discuss the eutectic phase formation and densification observed for the different compositions (author)

  20. Process description and plant design for preparing ceramic high-level waste forms

    International Nuclear Information System (INIS)

    The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

  1. Ion-beam mixing of ceramic alloys: preparation and mechanical properties

    International Nuclear Information System (INIS)

    Techniques used to produce unique states of pure metals mixed into ceramic materials are presented. The samples were prepared by irradiating a 1-MeV Fe+ beam on Al2O3 crystal surfaces over which a thin chromium or zirconium film had been evaporated. The limitations of using noble gas ion beams are noted. Micro Knoop hardness tests performed near the surfaces of the samples indicated a significant increase in the hardness of most samples prepared by ion beam mixing

  2. Preparation of Ni/Cu composite nanowires

    Directory of Open Access Journals (Sweden)

    Hu Wang

    2015-06-01

    Full Text Available Ni/Cu composite nanowires were synthesized in an aqueous solution for the first time. The synthetic process consisted of two steps. Firstly, pure nickel nanowires were prepared through chemical reduction in solution under a magnetic field. Secondly, copper was reduced on the surface of the nickel nanowires, during which Ni/Cu composite nanowires with an average length of 80 µm and diameter of about 200 nm were synthesized. The products were characterized by XRD, SEM and TEM. The method has notable advantages: It is template-free, inexpensive, easy-to-operate, and it only needs a short reaction time, which makes it suitable for large-scale preparation.

  3. Parameters influencing the preparation of coarse grained Al{sub 2}O{sub 3} ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kosmos, A. [Institut za Elektroniko in Vakuumsko Tehniko, Ljubljana (Slovenia); Susnik, D.; Kolar, D. [Institut za Elektroniko in Vakuumsko Tehniko, Ljubljana (Slovenia)]|[Jozef Stefan Inst., Jamova, Ljubljana (Slovenia)

    1997-12-31

    Metal-ceramic seals are widely used in high vacuum technology. High alumina ceramic is one of the ceramics used in these seals. Coarse grained ceramics with average grain diameter from 15 to 20 {mu}m and densities over 3.70 g/cm{sup 3} are required. In the present work 98% Al{sub 2}O{sub 3} ceramics with additives from the CaO-SiO{sub 2} and CaO-MgO-SiO{sub 2} systems were investigated. The influence of sintering conditions, additive composition and starting alumina powder on densification and microstructure development was studied. The most suitable microstructures with average grain diameters of 14 and 20 {mu}m were achieved with a coarse grained starting alumina powder and an additive composition of 35% CaO, 5% MgO, 60% SiO{sub 2} or 40% CaO and 60% SiO{sub 2}, with prolonged sintering at 1700 C. The microstructures have a wide grain size distribution. (orig.) 11 refs.

  4. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  5. High temperature deformation of ZrB2-SiC-AlN ceramic composite

    International Nuclear Information System (INIS)

    ZrB2 ceramic composites are powerful candidates for use in ultra-high temperature structural materials given their strength under high temperatures, superb ablation resistance, and good oxidation resistance. Unfortunately, ZrB2 ceramic composites are difficult to deform due to inherent brittle property, which impedes large-scale application. High temperature deformation of ZrB2-SiC-AlN ceramic composite at 1900 deg. C with inert gas protection is investigated using deep drawing technique. The deformation behavior under biaxial stress and the microstructure characteristics are analyzed using scanning electron microscopy (SEM) along with energy dispersive spectroscopy (EDS). The results indicate that the fine grain ZrB2-SiC-AlN ceramic composites have excellent high temperature deformation property at 1900 deg. C. The effects of inducting AlN into ZrB2-SiC ceramic and punch rate on high temperature deformation are discussed. The deformation mechanism of ceramic composites is proposed correspondingly.

  6. Fabrication and Performances of 1-3-2 Piezoelectric Ceramic/Polymer Composite

    Institute of Scientific and Technical Information of China (English)

    Likun Wang; Guang Li; Hongliang Du; Lei Qin; Shuxiang Li

    2006-01-01

    A novel 1-3-2 piezoelectric composite has been developed, which consists of piezoelectric ceramic plate and 1-3 piezoelectric composite. The composite was fabricated by dicing PZT ceramic along mutual perpendicular two directions and then filling epoxy into grooves. The piezoelectric and electromechanical properties of the novel composite were determined.The results show a coefficient d33 of 405 pC/N, a vibration displacement of 113.5 pm, an acoustic impendence of 13.3 Mraly,a bandwidth of 12 kHz and a thickness electromechanical coupling coefficient of 0.56.

  7. Preparation of leucite-based composites

    Czech Academy of Sciences Publication Activity Database

    Kloužková, A.; Mrázová, M.; Kohoutková, M.; Kloužek, Jaroslav

    2012-01-01

    Roč. 56, č. 4 (2012), s. 341-346. ISSN 0862-5468 R&D Projects: GA TA ČR TA01010844 Institutional support: RVO:67985891 Keywords : leucite ceramics * hydrothermal * dilatation Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_04_341.pdf

  8. Composite materials based on porous ceramic preform infiltrated by aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Nagel

    2007-01-01

    Full Text Available Purpose: The goal of this project is the optimization of manufacturing technology of the ceramic preforms basedon Al2O3 powder manufactured by the pressure infiltration method with liquid metal alloy.Design/methodology/approach: Ceramic preforms were manufactured by the method of sintering of ceramicpowder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the forming factor ofthe structure of canals and pores inside the ceramic agglomerated framework the carbon fibers Sigrafil C10M250 UNS were used. Then ceramic preforms were infiltrated with liquid EN AC – AlSi12 aluminum alloy.Stereological and structure investigations of obtained composite materials were made on light microscope.Findings: It was proved that developed technology of manufacturing of composite materials with the pore ceramicAl2O3 infiltration ensures expected structure and can be used in practice.Practical implications: The developed technology allows to obtain method’s elements locally reinforced andcomposite materials with precise shape mapping.Originality/value: The received results show the possibility of obtaining the new composite materials being thecheaper alternative for other materials based on the ceramic fibers.

  9. Optical and dielectric study of strontium modified barium zirconium titanate ceramic prepared by high energy ball milling

    International Nuclear Information System (INIS)

    Highlights: • Submicron size strontium doped BZT ceramics were prepared by high energy ball milling. • Structural analysis was done by Reitveld refinement and Raman analysis. • Decrement in transition temperature and increment in diffusivity is observed with doping. • Remnant polarization decreases and coercive filed increases with doping. • Optical study was done by UV–vis spectroscopy and the optical band gap increases with doping. - Abstract: Strontium modified barium zirconium titanate with general formula Ba1−xSrxZr0.05Ti0.95O3 ceramics have been prepared by solid state and high energy ball milling technique. The X-ray diffraction and Rietveld refinement studies show that all the compositions have single phase symmetry. The composition BaZr0.05Ti0.95O3 shows orthorhombic symmetric with space group Amm2. The structure changes from orthorhombic to tetragonal with strontium doping up to x = 0.3 and with further addition, changes to cubic. The scanning electron micrographs show that the grain size decreases with increase in strontium content. The temperature dependent dielectric behavior shows three phase transition in the parent material which merges with an increase in Sr content. The transition temperature and dielectric constant decreases with an increase in Sr concentration. The phase transition becomes more diffused with increment in doping concentration. The ferroelectric behavior of the ceramics is studied by the hysteresis loop. The optical behavior is studied by the UV–visible spectroscopy and found that the optical band gap increases with Sr concentration

  10. Optical and dielectric study of strontium modified barium zirconium titanate ceramic prepared by high energy ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Badapanda, T., E-mail: badapanda.tanmaya@gmail.com [Department of Physics, C.V. Raman College of Engineering, Bhubaneswar, Odisha 752054 (India); Sarangi, S.; Behera, B. [School of Physics, Sambalpur University, Jyoti Vihar, Sambalpur, Odisha 768019 (India); Parida, S. [Department of Physics, C.V. Raman College of Engineering, Bhubaneswar, Odisha 752054 (India); Saha, S.; Sinha, T.P. [Department of Physics, Bose Institute, Kolkata 700009 (India); Ranjan, Rajeev [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Sahoo, P.K. [School of Physical Science, National Institute of Science Education and Research (NISER), Bhubaneswar, Odisha (India)

    2015-10-05

    Highlights: • Submicron size strontium doped BZT ceramics were prepared by high energy ball milling. • Structural analysis was done by Reitveld refinement and Raman analysis. • Decrement in transition temperature and increment in diffusivity is observed with doping. • Remnant polarization decreases and coercive filed increases with doping. • Optical study was done by UV–vis spectroscopy and the optical band gap increases with doping. - Abstract: Strontium modified barium zirconium titanate with general formula Ba{sub 1−x}Sr{sub x}Zr{sub 0.05}Ti{sub 0.95}O{sub 3} ceramics have been prepared by solid state and high energy ball milling technique. The X-ray diffraction and Rietveld refinement studies show that all the compositions have single phase symmetry. The composition BaZr{sub 0.05}Ti{sub 0.95}O{sub 3} shows orthorhombic symmetric with space group Amm2. The structure changes from orthorhombic to tetragonal with strontium doping up to x = 0.3 and with further addition, changes to cubic. The scanning electron micrographs show that the grain size decreases with increase in strontium content. The temperature dependent dielectric behavior shows three phase transition in the parent material which merges with an increase in Sr content. The transition temperature and dielectric constant decreases with an increase in Sr concentration. The phase transition becomes more diffused with increment in doping concentration. The ferroelectric behavior of the ceramics is studied by the hysteresis loop. The optical behavior is studied by the UV–visible spectroscopy and found that the optical band gap increases with Sr concentration.

  11. Influence of preparation technique of ceramic superconductors on structure, mechanical and electrical properties

    International Nuclear Information System (INIS)

    Sol-Gel-like preparation techniques using citrate-, citrate/ethylenglycol- as well as ethylhexanoate precursors and the addition of fluorine were tested with regard to homogeneity and properties of HTSC-ceramics. A few single- and polycrystalline materials were coated with YBaCuOxide- and Bi Sr Ca Cu Oxide-films using ethylhexanoate-precursors. Interdiffusion reactions were investigated affecting the electrical properties. The best results in YBaCuOxide system were obtained using polycrystalline magnesia and silver as substrate materials. Bulk ceramics with a high degree of orientation were fabricated by reaction sintering and simultaneous external pressure. (orig.) With 44 refs., 6 tabs., 81 figs

  12. Preparation and Drug-release Behavior of β-TCP Ceramics Drug Carrier in vitro

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qihuan; YAN Xin; YAN Yuhua; DAI Honglian; JIANG Xin; LI Shipu

    2012-01-01

    β-TCP ceramics drug carrier was first prepared and characterized.SEM showed that β-TCP carrier was in porous amorphous structure with diameters around 10 μm.The physical properties including apparent porosity,volume-weight,tensile strength and the permeability were measured and the results indicated those properties fit the clinical usage of β-TCP drug carrier.Furthermore,drug release experiment in vitro showed that the carrier could prolong drug release in simulated body fluid which provides basis for the clinical use of β-TCP ceramics as drug carrier.

  13. Fabrication and properties of yttria, ceria doped zirconia-aluminia ceramic composites

    International Nuclear Information System (INIS)

    At present, zirconia-based ceramics are gaining popularity in dentistry, particularly in fixed prosthodontics. clinically, it is important that ceramic restorations reproduce the translucency and color of natural teeth. Zirconia based ceramics is a high performance material with excellent biocompatibility and mechanical properties, which suggest its suitability for posterior fixed partial dentures. Y2O3-stabilized tetragonal zirconia polycrystalline (YTZ/Al2O3) and CeO2-stabilized tetragonal zirconia polycrystalline (CZA) ceramics with high-performance were prepared for dental application by use the wet chemical route, consolidated by cold isostatic pressing, and two-step sintering method. Physical and mechanical properties test results show that the bending strength, fracture toughness, and the density of full sintered ceramics suggest that the material is relatively suitable for dental restoration.

  14. Influence of proximal box elevation on the marginal quality and fracture behavior of root-filled molars restored with CAD/CAM ceramic or composite onlays

    OpenAIRE

    Ilgenstein, Irina; Zitzmann, Nicola U.; Bühler, Julia; Wegehaupt, Florian J; Attin, Thomas; WEIGER, Roland; Krastl, Gabriel

    2015-01-01

    OBJECTIVES This study investigated the influence of proximal box elevation (PBE) with composite resin when applied to deep proximal defects in root-filled molars with mesio-occluso-distal (MOD) cavities, which were subsequently restored with computer-aided designed/computer-aided manufacturing (CAD/CAM) ceramic or composite restorations. MATERIALS AND METHOD Root canal treatment was performed on 48 human mandibular molars. Standardized MOD cavities were prepared with the distal box located...

  15. Cross-sectional AEM preparation technique for ceramic-coated WC-Co cutting tools.

    Science.gov (United States)

    Ostreicher, K; Sung, C

    1993-04-15

    The preparation of cross-sectional specimens for AEM studies of materials such as ceramic coated tungsten carbide presents some unique problems. Pieces joined by the use of epoxides often separate at the interface between the WC and ceramic coating during the initial mechanical grinding and subsequent thinning process as a result of the vibration and physical strain placed on the sample. These problems have been overcome through the use of a preparation process which essentially encapsulates the sample within the confines of an epoxy filled quartz tube. This preparation process has allowed for facile AEM cross-sectional analysis of TiN/TiCN coatings on WC-Co substrates, and has revealed two distinct grain morphologies within the TiCN coating. PMID:8490235

  16. Preparation of zirconium diboride ceramics by reactive spark plasma sintering of zirconium hydride-boron powders

    International Nuclear Information System (INIS)

    Monolithic ZrB2 ceramics were prepared by reactive spark plasma sintering of a ZrH2-B mixture at 1650-1800 oC. The microstructure of the resulting ZrB2 ceramics were characterized by X-ray diffractometry and scanning electron microscopy. The ZrH2-B mixture converted completely into ZrB2 without trace quantities of residual ZrH2 and B. Highly dense ZrB2 was obtained at 1750 oC or above. The elastic moduli, flexural strength, thermal and electrical conductivities were comparable with those of ZrB2 ceramics obtained by sintering conventional ZrB2 powders.

  17. EFFECTIVE ELASTIC PROPERTIES OF ALUMINA-ZIRCONIA COMPOSITE CERAMICS - PART 4. TENSILE MODULUS OF POROUS ALUMINA AND ZIRCONIA

    Directory of Open Access Journals (Sweden)

    W. Pabst

    2004-12-01

    Full Text Available In this fourth paper of a series on the effective elastic properties of alumina-zirconia composite ceramics the influence of porosity on the effective tensile modulus of alumina and zirconia ceramics is discussed. The examples investigated are alumina and zirconia ceramics prepared from submicron powders by starch consolidation casting using two different types of starch, potato starch (median size D50 =47.2 µm and corn starch (median size D50 =13.7 µm. The dependence of effective tensile moduli E, on the porosity f, measured for porosities in the ranges of approx. 19-55 vol.% and 10-42 vol.% for alumina and zirconia, respectively, using a resonant frequency technique, was evaluated by fitting with various model relations, including newly developed ones. A detailed comparison of the fitting results suggests the superiority of the new relation E/E0 = (1 - f·(1 - f/fC, developed by the authors (with the tensile modulus of the dense ceramic material E0 and the critical porosity fC, over most other existing fit models. Only for special purposes and well-behaved data sets the recently proposed exponential relation E/E0 = exp [-Bf/(1 - f] and the well-known Phani-Niyogi relation E/E0 = (1 - f/fCN might be preferable.

  18. Repair bond strength of composite resin to sandblasted and laser irradiated Y-TZP ceramic surfaces.

    Science.gov (United States)

    Kirmali, Omer; Barutcigil, Çağatay; Ozarslan, Mehmet Mustafa; Barutcigil, Kubilay; Harorlı, Osman Tolga

    2015-01-01

    This study investigated the effects of different surface treatments on the repair bond strength of yttrium-stabilized tetragonal zirconia polycrystalline ceramic (Y-TZP) zirconia to a composite resin. Sixty Y-TZP zirconia specimens were prepared and randomly divided into six groups (n = 10) as follows: Group 1, surface grinding with Cimara grinding bur (control); Group 2, sandblasted with 30 µm silica-coated alumina particles; Group 3, Nd:YAG laser irradiation; Group 4, Er,Cr:YSGG laser irradiation; Group 5, sandblasted + Nd:YAG laser irradiation; and Group 6, sandblasted + Er,Cr:YSGG laser irradiation. After surface treatments, the Cimara(®) System was selected for the repair method and applied to all specimens. A composite resin was built-up on each zirconia surface using a cylindrical mold (5 × 3 mm) and incrementally filled. The repair bond strength was measured with a universal test machine. Data were analyzed using a one-way ANOVA and a Tukey HSD test (p = 0.05). Surface topography after treatments were evaluated by a scanning electron microscope (SEM). Shear bond strength mean values ranged from 15.896 to 18.875 MPa. There was a statistically significant difference between group 3 and the control group (p sandblasting and Er,Cr:YSGG laser irradiation provided a significant increase in bond strength between the zirconia and composite resin. PMID:25715193

  19. Improvement of thermal conductivity of ceramic matrix composites for 4. generation nuclear reactors

    International Nuclear Information System (INIS)

    This study deals with thermal conductivity improvement of SiCf/SiC ceramic matrix composites materials to be used as cladding material in 4. generation nuclear reactor. The purpose of the study is to develop a composite for which both the temperature and irradiation effect is less pronounced on thermal conductivity of material than for SiC. This material will be used as matrix in CMC with SiC fibers. Some TiC-SiC composites with different SiC volume contents were prepared by spark plasma sintering (SPS). The sintering process enables to fabricate specimens very fast, with a very fine microstructure and without any sintering aids. Neutron irradiation has been simulated using heavy ions, at room temperature and at 500 C. Evolution of the thermal properties of irradiated materials is measured using modulated photothermal IR radiometry experiment and was related to structural evolution as function of dose and temperature. It appears that such approach is reliable to evaluate TiC potentiality as matrix in CMC. Finally, CMC with TiC matrix and SiC fibers were fabricated and both mechanical and thermal properties were measured and compare to SiCf/SiC CMC. (author)

  20. Cement-based piezoelectric ceramic composites for sensor applications in civil engineering

    Science.gov (United States)

    Dong, Biqin

    The objectives of this thesis are to develop and apply a new smart composite for the sensing and actuation application of civil engineering. Piezoelectric ceramic powder is incorporated into cement-based composite to achieve the sensing and actuation capability. The research investigates microstructure, polarization and aging, material properties and performance of cement-based piezoelectric ceramic composites both theoretically and experimentally. A hydrogen bonding is found at the interface of piezoelectric ceramic powder and cement phase by IR (Infrared Ray), XPS (X-ray Photoelectron Spectroscopy) and SIMS (Secondary Ion Mass Spectroscopy). It largely affects the material properties of composites. A simple first order model is introduced to explain the poling mechanism of composites and the dependency of polarization is discussed using electromechanical coupling coefficient kt. The mechanisms acting on the aging effect is explored in detail. Dielectrical, piezoelectric and mechanical properties of the cement-based piezoelectric ceramic composites are studied by experiment and theoretical calculation based on modified cube model (n=1) with chemical bonding . A complex circuit model is proposed to explain the unique feature of impedance spectra and the instinct of high-loss of cement-based piezoelectric ceramic composite. The sensing ability of cement-based piezoelectric ceramic composite has been evaluated by using step wave, sine wave, and random wave. It shows that the output of the composite can reflects the nature and characteristics of mechanical input. The work in this thesis opens a new direction for the current actuation/sensing technology in civil engineering. The materials and techniques, developed in this work, have a great potential in application of health monitoring of buildings and infrastructures.

  1. A novel biomimetic approach to the design of high-performance ceramic/metal composites

    Energy Technology Data Exchange (ETDEWEB)

    Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.

    2009-08-01

    The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

  2. Bioactive glass-ceramic coatings prepared by pulsed laser deposition from RKKP targets (sol-gel vs melt-processing route)

    Energy Technology Data Exchange (ETDEWEB)

    Rau, J.V., E-mail: giulietta.rau@ism.cnr.it [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Teghil, R. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Fosca, M. [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); De Bonis, A. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Cacciotti, I.; Bianco, A. [Universita di Roma ' Tor Vergata' , Dipartimento di Ingegneria Industriale, UR INSTM ' Roma Tor Vergata' , Via del Politecnico, 1-00133 Rome (Italy); Albertini, V. Rossi [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Caminiti, R. [Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); Ravaglioli, A. [Parco Torricelli delle Arti e delle Scienze, Via Granarolo, 64-48018 Faenza (Ra) (Italy)

    2012-05-15

    Highlights: Black-Right-Pointing-Pointer Bioactive glass-ceramic coatings for bone tissue repair and regeneration. Black-Right-Pointing-Pointer Pulsed Lased Deposition allowed congruent transfer of target composition to coating. Black-Right-Pointing-Pointer Target was prepared by sol-gel process suitable for compositional tailoring. Black-Right-Pointing-Pointer Titanium, widely used for orthopaedics and dental implants, was used as substrate. Black-Right-Pointing-Pointer The physico-chemical properties of the prepared coatings are reported. -- Abstract: The deposition of innovative glass-ceramic composition (i.e. RKKP) coatings by Pulsed Lased Deposition (PLD) technique is reported. RKKP was synthesised following two methodologies: melt-processing and sol-gel, the latter being particularly suitable to tailor the compositional range. The PLD advantage with respect to other deposition techniques is the congruent transfer of the target composition to the coating. The physico-chemical properties of films were investigated by Scanning Electron and Atomic Force Microscopies, Fourier Transform Infrared Spectroscopy, Angular and Energy Dispersive X-ray Diffraction, and Vickers microhardness. The deposition performed at 12 J/cm{sup 2} and 500 Degree-Sign C allows to prepare crystalline films with the composition that replicates rather well that of the initial targets. The 0.6 {mu}m thin melt-processing RKKP films, possessing the hardness of 25 GPa, and the 4.3 {mu}m thick sol-gel films with the hardness of 17 GPa were obtained.

  3. Cervical end preparation design on collarless metal ceramic crown to the decrease of bacterial colony

    Directory of Open Access Journals (Sweden)

    Edy Machmud

    2010-09-01

    Full Text Available Background: Cervical end preparation design is an important procedure in fixed partial denture. If the cervical end preparation design is inadequate, dental plaque will easily be formed and this may indicate the beginning of periodontal disease. Purpose: This study was aimed to analyze the effect of cervical end preparation design on collarless metal ceramic crown towards the decrease of bacterium colony number. Methods: This study was quasi-experimental study applying pre and post test on a control group involving 48 subjects with shoulder, bevel shoulder, and deep chamfer cervical end preparation. The bacterium colonies were examined on the 1st, 7th, and 21st days after the insertion of collarless metal ceramic crown. Results: The study showed that bacterium colony increased significantly in deep chamfer and bevel shoulder preparation design between the treatment group and the control group (p<0.05. In shoulder preparation there was not significant different between the treatment group and the control group (p>0.05. Conclusion: Compared to the bevel shoulder and deep chamfer, shoulder design is the best design for collarless metal ceramic crown restoration.Latar belakang: Desain preparasi tepi servikal merupakan suatu tahap yang sangat menentukan dalam pembuatan gigi tiruan cekat. Apabila desain preparasi tepi servikal tidak adekuat dapat menyebabkan pembentukan plak gigi pada daerah tersebut. Keadaan ini merupakan tahap awal terjadinya penyakit periodontal. Tujuan: Untuk menganalisis pengaruh desain preparasi tepi servikal yang dibuat pada mahkota collarless metal ceramic untuk mengurangi jumlah bakterium koloni. Metode: Penelitian ini adalah penelitian eksperimental semu dengan metode pre and post test dan kelompok kontrol terhadap 48 subyek penelitian. Dilakukan preparasi gigi dan pembuatan akhiran preparasi tepi servikal shoulder, bevel shoulder, dan deep chamfer pada subyek penelitian. Pemeriksaan koloni bakteri dilakukan pada hari ke-1

  4. Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.

  5. In-situ Formation of Reinforcement Phases in Ultra High Temperature Ceramic Composites

    Science.gov (United States)

    Stackpoole, Margaret M (Inventor); Gasch, Matthew J (Inventor); Olson, Michael W (Inventor); Hamby, Ian W. (Inventor); Johnson, Sylvia M (Inventor)

    2013-01-01

    A tough ultra-high temperature ceramic (UHTC) composite comprises grains of UHTC matrix material, such as HfB.sub.2, ZrB.sub.2 or other metal boride, carbide, nitride, etc., surrounded by a uniform distribution of acicular high aspect ratio reinforcement ceramic rods or whiskers, such as of SiC, is formed from uniformly mixing a powder of the UHTC material and a pre-ceramic polymer selected to form the desired reinforcement species, then thermally consolidating the mixture by hot pressing. The acicular reinforcement rods may make up from 5 to 30 vol % of the resulting microstructure.

  6. Computational Simulation of Continuous Fiber-Reinforced Ceramic Matrix Composites Behavior

    Science.gov (United States)

    Murthy, Pappu L. N.; Chamis, Christos C.; Mital, Subodh K.

    1996-01-01

    This report describes a methodology which predicts the behavior of ceramic matrix composites and has been incorporated in the computational tool CEMCAN (CEramic Matrix Composite ANalyzer). The approach combines micromechanics with a unique fiber substructuring concept. In this new concept, the conventional unit cell (the smallest representative volume element of the composite) of the micromechanics approach is modified by substructuring it into several slices and developing the micromechanics-based equations at the slice level. The methodology also takes into account nonlinear ceramic matrix composite (CMC) behavior due to temperature and the fracture initiation and progression. Important features of the approach and its effectiveness are described by using selected examples. Comparisons of predictions and limited experimental data are also provided.

  7. Research on toughening mechanisms of alumina matrix ceramic composite materials improved by rare earth additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xihua; LIU Changxia; LI Musen; ZHANG Jianhua

    2008-01-01

    Mixed rare earth elements were incorporated into alumina ceramic materials. Hot-pressing was used to fabricate alumina matrix composites in nitrogen atmosphere protection. Microstructures and mechanical properties of the composites were tested. It was indicated that the bending strength and fracture toughness of alumina matrix ceramic composites sintered at 1550℃ and 28 Mpa for 30 min were improved evidently. Besides mixed rare earth elements acting as a toughening phase, AlTiC master alloys were also added in as sintering assistants, which could prompt the formation of transient liquid phase, and thus nitrides of rare earth elements were produced. All of the above were beneficial for improving the mechanical properties of alumina matrix ceramic composites.

  8. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    OpenAIRE

    Webster, Thomas

    2010-01-01

    Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical) of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale) ceramics to polymers enhances bone cell functions. However, in order to fully ta...

  9. Multiscale Homogenization Models for the Elastic Behaviour of Metal/Ceramic Composites with Lamellar Domains

    OpenAIRE

    Ziegler, Tobias; Neubrand, Achim; Piat, Romana

    2010-01-01

    Abstract This study predicts the elastic properties of an innovative metal-ceramic composite with statistically oriented domains of parallel ceramic platelets embedded in a eutectic Al-Si-alloy. For this purpose, a two-step homogenisation procedure was employed by finite element- and micromechanical modelling. In a first step, the microstructure of the specimen was divided in domains with the same orientation of lamellae and the elastic properties of single domains were calculated ...

  10. Structural, dielectric and magnetic properties of cobalt ferrite prepared using auto combustion and ceramic route

    International Nuclear Information System (INIS)

    Cobalt ferrite is synthesized by using low temperature auto combustion and high temperature ceramic methods. The prepared samples have values of lattice constant equal to 8.40 Å and 8.38 Å for auto combustion and ceramic methods respectively. The FTIR spectrum of samples of the auto combustion method shows a high frequency vibrational band at 580 cm−1 assigned to tetrahedral site and a low frequency vibrational band at 409 cm−1 assigned to octahedral site which are shifted to 590 cm−1 and 412 cm−1 for the ceramic method sample. SEM micrographs of samples show a substantial difference in surface morphology and size of the grains between the two methods. The frequency dependent dielectric constant and ac conductivity of the samples measured from 1 Hz to 2 MHz at room temperature are reported. The room temperature magnetic hysteresis parameters of the samples are measured using VSM. The measured values of saturation magnetization, coercivity and remanent magnetization are 42 emu/g, 1553 Oe, 18.5 emu/g for the auto combustion method, 66.7 emu/g, 379.6 Oe, and 17.3 emu/g for the ceramic method, respectively. The difference in preparation methods and size of the grains causes interesting changes in electrical and magnetic properties

  11. Polymer-derived-SiCN ceramic/graphite composite as anode material with enhanced rate capability for lithium ion batteries

    Science.gov (United States)

    Graczyk-Zajac, M.; Fasel, C.; Riedel, R.

    2011-08-01

    We report on a new composite material in view of its application as a negative electrode in lithium-ion batteries. A commercial preceramic polysilazane mixed with graphite in 1:1 weight ratio was transformed into a SiCN/graphite composite material through a pyrolytic polymer-to-ceramic conversion at three different temperatures, namely 950 °C, 1100 °C and 1300 °C. By means of Raman spectroscopy we found successive ordering of carbon clusters into nano-crystalline graphitic regions with increasing pyrolysis temperature. The reversible capacity of about 350 mAh g-1 was measured with constant current charging/discharging for the composite prepared at 1300 °C. For comparison pure graphite and pure polysilazane-derived SiCN ceramic were examined as reference materials. During fast charging and discharging the composite material demonstrates enhanced capacity and stability. Charging and discharging in half an hour lead to about 200 and 10 mAh g-1, for the composite annealed at 1300 °C and pure graphite, respectively. A clear dependence between the final material capacity and pyrolysis temperature is found and discussed with respect to possible application in batteries, i.e. practical discharging potential limit. The best results in terms of capacity recovered under 1 V and high rate capability were also obtained for samples synthesized at 1300 °C.

  12. Composition analysis of medieval ceramics by laser-induced breakdown spectroscopy (LIBS)

    Science.gov (United States)

    Genc Oztoprak, B.; Sinmaz, M. A.; Tülek, F.

    2016-05-01

    Laser-induced breakdown spectroscopy (LIBS) technique is expected to be one of the most preferred techniques in archaeology research since it does not disrupt the structural and chemical form of archaeological samples, and it is considered virtually nondestructive analysis method. In this work, LIBS is used for analyses of glaze, paint, and clay of medieval ceramics collected from East Plain Cilicia, Osmaniye Province during archaeological survey. Transparent glazed and colour-painted ceramics of the Islam and Byzantine pottery traditions are analysed to detect distinctive and common features of the chemical compositions of their glazes. The spectral lines of Islamic and Byzantine glazes indicate that their structures are same. However, strontium (Sr) is determined in the transparent glaze of Islamic ceramics. Elemental composition and homogeneity of paint on one of the sample are determined by LIBS analysis. Colour changes are related with composition differences of the paint content in the archaeological ceramic. In addition, the clay classification of archaeological ceramics taken from the Yapılıpınar mounds, Taşlıhöyük mounds, and Örenşehir ancient sites is done using PCA and PLS-DA chemometric techniques. According to the results of the classification, Yapılıpınar mounds terracotta ceramics differ from those of Taşlıhöyük and Örenşehir ancient sites.

  13. ThermophysicalProperties of Cellular Aluminium andCeramic Particulate / Aluminium Composites

    Directory of Open Access Journals (Sweden)

    Khalid Almadhoni

    2015-10-01

    Full Text Available In this paper, the thermophysical properties of cellular Al and Ceramic Particulate / Al Composites were explored. Thermophysical properties are defined as material properties that vary with temperature without altering the material's chemical identity including thermal conductivity (TC, coefficient of thermal expansion (CTE, energy absorption, porosity and relative density. The significance of cellular Al and AMMCs reinforced by ceramic particles lies in their propertieswhich are difficult to be available combined in other engineering materials. New cellular AMMCs that meet the needs of the required engineering applications could be synthesized by selection an appropriate reinforcements. Different kinds of ceramic particles such as oxides, carbides, nitrides, as well as carbon nanotubes can be utilized as reinforcements for manufacturing of cellular AMMCs. Thermophysicalproperties of cellular AMMCs consisting of Al as continuous matrix phase and ceramic particles as reinforcements are directly influenced by type, size, and geometry of dispersions, also the RVR. In addition, the constituents of ceramic particulate / aluminium composites characterized by different heat transfer mechanisms, wherethe TC mechanism in metals is attributed to free electrons, while phonons are primarily responsible for TC in nonmetallic materials, as well as an interfacial thermal barrier resistance influence effectively on heat transfer inside the composite and thus the thermophysical properties. In this paper, based on the literature review, thermophysical properties of cellular Al and AMMCs reinforced by ceramic particles were discussed.

  14. Effect of Stoichiometric Composition and Different Metal Salts on the Phase Formation of Cerate-Zirconate Ceramics

    International Nuclear Information System (INIS)

    The effects of compositions and different metal salts on the phase of Ba(Ce,Zr)O3 perovskite ceramics derived from the solid state-reaction, sol-gel and Pechini methods are studied. X-ray diffractometer (XRD) and Fourier transform infrared spectroscopy (FTIR) were used to study the phase formation of the compound. It was found that the purity of Yb-doped Ba(Ce,Zr)O3 strongly depends on the stoichiometric compositions and metal salts of the raw materials. A high purity compound at relatively low temperature was obtained only when the powder of Ba(Ce0.8Zr0.2)0.95Yb0.05O2.975 was prepared from metal nitrate salts. Result of FTIR also confirmed that there was no carbonate species present in the sample prepared by Pechini method after it was sintered at 1400 degree Celsius. (author)

  15. Tailored ceramic consolidation forms for ICPP waste compositions

    International Nuclear Information System (INIS)

    This paper reports a polyphase tailored ceramic developed for the consolidation of simulated ICPP (Idaho Chemical Processing Plant)-type high Zr content high-level waste (HLW) calcines. The ceramic is specifically designed to provide chemically stable host phases for each species present in the HLW and to maximize waste volume reduction through high loadings and form density. The ceramic is designed for a 73 wt% waste loading with a density of 3.35 ± 0.05 (g/cm3). The major phase in the ceramic is a high-silica glass, which contains the neutron poison boron as well as the majority of the nonrefractory species in the waste. The primary crystalline phases are calcium fluoride, calcium-yttrium stabilized cubic zirconia, a hexagonal apatite type silicate containing the plutonium simulant Ce, and a Cd metal phase. Minor phases include zircon, zirconolite, and a sphene-type. Leaching testing and microscopic analysis shows the ceramic form to be chemically durable, with only the glass phase showing any detectable dissolution in deionized water at 90 degrees C

  16. Sol-gel preparation and electrical properties of lithium aluminosilicate ceramics

    International Nuclear Information System (INIS)

    This paper reports lithium aluminosilicate ceramics with the formula Li4+xSi1-xAlxO4 (0 ≤ x ≤ 0.04) prepared by sol-gel technique. For the pure orthosilicate (x = 0), the gel was prepared by mixing partially hydrolyzed tetraethyl-orthosilicate (TEOS) with lithium t-butoxide dissolved in hexane. For x > 0, homogeneous alcoholic solution of TEOS and (BuO)2Al-O-Si (0Et)3 was partially hydrolyzed and mixed with lithium precursor. Amorphous dried gel powders led to dense monophase ceramics after sintering at 600 degrees-700 degrees C. At 400 degrees C, the ionic conductivity is about 10-3S/cm-1 for the pure lithium orthosilicate

  17. Characterization and thermal performance of nitrate mixture/SiC ceramic honeycomb composite phase change materials for thermal energy storage

    International Nuclear Information System (INIS)

    The composite phase change material (PCM) comprised of the nitrate mixture KNO3/NaNO3 (50:50 mol%) and SiC ceramic honeycomb (SCH) was prepared by vacuum infiltration. The SEM (scanning electron microscope) images indicated that the nitrate mixture was dispersed and embedded in the porous structures of the SiC wall. The DSC (differential scanning calorimeter) results showed that the melting and freezing temperatures of composite PCM shifted slightly compared with those of pure PCM, and the melting and freezing latent heats of composite PCM were 72.8 J/g and 70.3 J/g, respectively. The thermal performances of the pure PCM and the composite PCMs with different mass fractions of SCH were experimentally investigated. The results showed that the heat storage and release rates increased with the increase of the mass fraction of SCH in the composite PCM. In comparison with the pure PCM, the heat storage and release time of the composite PCM with 30 wt% SCH were reduced by 52.8% and 58.3%, respectively. - Highlights: • Nitrate mixture/SCH composite PCM was prepared by vacuum infiltration. • PCM was embedded and dispersed in the porous structure of SiC wall. • SCH induced slight shift of the melting and freezing temperature of PCM. • The heat storage and release rates of PCM were improved by SCH

  18. The preparation and composition of HIDA

    International Nuclear Information System (INIS)

    The compositions of four brands of Tc-HIDA - dimethyl-HIDA (Sorin Biomedica), diethyl HIDA (Solco), diethyl HIDA (The Radiochemical Centre), and para-butyl HIDA (Sorin Biomedica) - were investigated at varying times after their preparation from instant kits, by using Sephadex gel collumn chromatography. Up to three peaks of activity were seen in each chromatogram, representing free reduced technetium, the monocomplex, and the biscomplex of Tc-HIDA respectively. In all cases the free reduced technetium component diminished to reach a plateau at less than 4% of total activity, but 1 h. In both brands of diethyl HIDA there was a transformation from the monocomplex to the biscomplex which took about one hour. The rate of this transformation was increased by raising the temperature of incubation, or by agitation during incubation. In the para-butyl-HIDA this transformation was again noted, but was incomplete. In the dimethyl HIDA the monocomplex form was not seen. There was no noticeable disintegration of any Tc-HIDA complex up to 6 h. It is suggested that HIDA should be incubated for 1 h after preparation, before use, to achieve a stable composition. (orig.)

  19. Stress analysis of two methods of ceramic inlay preparation by finite element

    OpenAIRE

    Leila Pishevar; Maryam Ghavam; Ahmadreza Pishevar

    2014-01-01

    Objective: Ceramic inlays are bonded to tooth structure with resin cements. During the resin cement setting, shrinkage stress develops at the interfaces. During tooth preparation, the undercut areas formed due to the different patterns of caries progression can either be blocked out before taking impression with suitable cement such as glass ionomer cement, or before making the final restoration in the laboratory. Then, the relieved space will be filled with luting cement in clinic. The aim o...

  20. Process for preparing composite articles from composite fiber blends

    Science.gov (United States)

    McMahon, Paul E. (Inventor); Chung, Tai-Shung (Inventor); Ying, Lincoln (Inventor)

    1989-01-01

    A composite article is prepared by forming a continuous tow of continuous carbon fibers, forming a continuous tow of thermoplastic polymer fibers, uniformly and continuously spreading the thermoplastic polymer fibers to a selected width, uniformly and continuously spreading the carbon fiber tow to a width that is essentially the same as the selected width for the thermoplastic polymer fiber tow, intermixing the tows intimately, uniformly and continuously, in a relatively tension-free state, continuously withdrawing the intermixed tow and applying the tow to a mold and heating the tow.

  1. Preparation of composite electroheat carbon film

    Institute of Scientific and Technical Information of China (English)

    XIA Jin-tong; TU Chuan-jun; LI Yan; HU Li-min; DENG Jiu-hua

    2005-01-01

    A kind of conductive and heating unit, which can reach a high surface electroheat temperature at a low voltage, was developed in view of the traditional electroheat coating which has a low surface electroheat temperature and an insufficient heat resistance of its binder. The coating molded electroheat carbon film(CMECF) was prepared by carbonizing the coating which was prepared by adding modified resin into flake graphite and carbon fiber, coating molded onto the surface of the heat resisting matrix after dried, while the hot pressing molded electroheat thick carbon film(HPMETCF) was prepared by carbonizing the bodies whose powders were hot pressing molded directly.The surface and inner microstructure of the carbon film was characterized and analyzed by SEM and DSC/TG, while electroheat property was tested by voltage-current volume resistivity tester and electrical parameter tester. The results show that, close-packed carbon network configuration is formed within the composite electroheat carbon film film after anti-oxidizable treatment reaches a higher surface electroheat temperature than that of the existing electroheat coatings at a low voltage, and has excellent electroheat property, high thermal efficiency as well as stable physicochemical property. It is found that, at room temperature(19± 2 ℃) and 22 V for 5 min, the surface electroheat temperature of the self-produced CMECF (mfiller/mresin = 1. 8/1) reaches 112 ℃ while HPMETCF (mfiller/mresin = 3. 6/1) reaches 265 ℃.

  2. The Influence of Tool Composite's Structure During Process of Diamond Grinding of Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Gawlik Józef

    2014-12-01

    Full Text Available This paper presents the results of the tests performed during the grinding process of the ceramic materials: – polycrystalline ceramics (Zirconium ZrO2 and mono-crystalline ceramics (sapphire α-Al2O3 by the diamond tools. Studies have shown that the concentration (thickening of the tool composite changes the tool's pore structure when using suitable wetted adamantine additives. Such modified composite has positive impact on tribological properties of the subsurface layer of the machined components. This is manifested by the reduction of the surface roughness and reduction of the vibration amplitude of the coefficient of friction. The possibilities of the positive effects when using wetted additives on the tool's composite during the pressing (briquetting stage confirm the study results.

  3. Sintering densification and properties of Al2O3/PSZ(3Y) ceramic composites

    Institute of Scientific and Technical Information of China (English)

    马伟民; 修稚萌; 闻雷; 孙旭东; 铁维麟

    2004-01-01

    The content of partially stabilized zirconia has remarkable influence on densification and mechanical properties of Al2 O3/PSZ(3Y) ceramic composites. When 15%PSZ(3Y) is added to Al2 O3, after vacuum sintering for 2h at 1 550 ℃, the fracture toughness and bending strength of the Al2O3/PSZ(3Y) ceramic composite reaches 8.2properties was investigated. The change of rn-ZrO2 and t-ZrO2 phases content before and after fracture was measured by X-ray diffraction quantitative phase analysis. It is confirmed that improvement in bending strength and fracture toughness of the Al2O3/PSZ(3Y) ceramic composite is due to the phase transformation toughening mechanism of PSZ(3Y).

  4. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  5. Optimization of calcium phosphate fine ceramic powders preparation

    Science.gov (United States)

    Sezanova, K.; Tepavitcharova, S.; Rabadjieva, D.; Gergulova, R.; Ilieva, R.

    2013-12-01

    The effect of biomimetic synthesis method, reaction medium and further precursor treatments on the chemical and phase composition, crystal size and morphology of calcium phosphates was examined. Nanosized calcium phosphate precursors were biomimetically precipitated by the method of continuous precipitation in three types of reaction media at pH 8: (i) SBF as an inorganic electrolyte system; (ii) organic (glycerine) modified SBF (volume ratio of 1:1); (iii) polymer (10 g/l xanthan gum or 10 g/l guar gum) modified SBF (volume ratio of 1:1). After maturation (24 h) the samples were lyophilized, calcinated at 300°C for 3 hours, and washed with water, followed by new gelation, lyophilization and step-wise (200, 400, 600, 800, and 1000°C, each for 3 hours) sintering. The reaction medium influenced the chemical composition and particle size but not the morphology of the calcium phosphate powders. In all studied cases bi-phase calcium phosphate fine powders with well-shaped spherical grains, consisting of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) with a Ca/P ratio of 1.3 - 1.6 were obtained. The SBF modifiers decreased the particle size of the product in the sequence guar gum ˜ xanthan gum < glycerin < SBF medium.

  6. Failure of Ceramic Composites in Non-Uniform Stress Fields

    Science.gov (United States)

    Rajan, Varun P.

    Continuous-fiber ceramic matrix composites (CMCs) are of interest as hot-section components in gas turbine engines due to their refractoriness and low density relative to metallic alloys. In service, CMCs will be subjected to spatially inhomogeneous temperature and stress fields. Robust tools that enable prediction of deformation and fracture under these conditions are therefore required for component design and analysis. Such tools are presently lacking. The present work helps to address this deficiency by developing models for CMC mechanical behavior at two length scales: that of the constituents and that of the components. Problems of interest are further divided into two categories: '1-D loadings,' in which the stresses are aligned with the fiber axes, and '2-D loadings,' in which the stress state is more general. For the former class of problems, the major outstanding issue is material fracture, not deformation. A fracture criterion based on the attainment of a global load maximum is developed, which yields results for pure bending of CMCs in reasonable agreement with available experimental data. For the latter class of problems, the understanding of both the micro-scale and macro-scale behavior is relatively immature. An approach based upon analysis of a unit cell (a single fiber surrounded by a matrix jacket) is pursued. Stress fields in the constituents of the composite are estimated using analytical models, the accuracy of which is confirmed using finite element analysis. As part of a fracture mechanics analysis, these fields enable estimation of the steady-state matrix cracking stress for arbitrary in-plane loading of a unidirectional ply. While insightful at the micro-scale, unit cell models are difficult to extend to coarser scales. Instead, material deformation is typically predicted using phenomenological constitutive models. One such model for CMC laminates is investigated and found to predict material instability where none should exist. Remedies to

  7. Geometrically nonlinear bending analysis of Metal-Ceramic composite beams under thermomechanical loading

    Science.gov (United States)

    Torabizadeh, Mohammad Amin

    2013-07-01

    A new method is developed to derive equilibrium equations of Metal-Ceramic beams based on first order shear deformation plate theory which is named first order shear deformation beam theory2(FSDBT2). Equilibrium equations obtained from conventional method (FSDBT1) is compared with FSDBT2 and the case of cylindrical bending of Metal-Ceramic composite plates for non-linear thermomechanical deformations and various loadings and boundary conditions. These equations are solved by using three different methods (analytical, perturbation technique and finite element solution). The through-thickness variation of the volume fraction of the ceramic phase in a Metal-Ceramic beam is assumed to be given by a power-law type function. The non-linear strain-displacement relations in the von-Kármán sense are used to study the effect of geometric non-linearity. Also, four other representative averaging estimation methods, the linear rule, Mori-Tanaka, Self-Consistent and Wakashima-Tsukamoto schemes, by comparing with the power-law type function are also investigated. Temperature distribution through the thickness of the beams in thermal loadings is obtained by solving the one-dimensional heat transfer equation. Finally it is concluded that for Metal-Ceramic composites, these two theories result in identical static responses. Also the displacement field and equilibrium equations in the case of cylindrical bending of Metal-Ceramic plates are the same as those supposed in FSDBT2.

  8. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Benkel, Samantha; Zhu, Dongming

    2011-01-01

    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  9. Preparation and properties of CaO-Al2O3-SiO2 glass-ceramics by sintered frits particle from mining wastes

    Directory of Open Access Journals (Sweden)

    He F.

    2014-01-01

    Full Text Available The paper reports on some experimental results obtained from the production of glass-ceramics containing gold tailings powder (GTP. Frits particle sintered technology was used to prepare glass ceramic products. SiO2, CaO, ZnO, BaO and B2O3 were selected to adjust the composition of the glass. Based on the results of differential thermal analysis (DTA, the nucleation and crystallization temperature of parent glass samples with different schedule were identified, respectively. X-ray diffraction (XRD analysis of the produced glass-ceramics materials revealed that the main crystalline phase was β-wollastonite. With the increasing of CaO content, the intensity of crystal diffractive peaks also increases. The formation of β-wollastonite crystal could be accelerated by the increasing of CaO. The glass-ceramics with fine microstructure showed better physical, mechanical properties and chemical resistance. Overall results indicated that it was a feasible attempt to produce glass-ceramics for building and decorative materials from waste materials. The amount of GTP used in the glass batches was more than 65 wt% of the whole raw.

  10. GdAlO3-ZrO2: A ductile ceramic composite

    International Nuclear Information System (INIS)

    A ceramic with a high fracture toughness KIC that is close to the respective values of cast iron and Mg alloys has been fabricated by microwave sintering of GdAlO3 and ZrO2 into composite materials of different molar fractions; for the 80/20 composite KIC reaches the remarkable value of 17.5 Mpa m1/2. Such composites may become extremely valuable for structural applications in advanced technologies. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  11. Production of mullite-zirconia ceramics composites by 'In situ' reaction

    International Nuclear Information System (INIS)

    Mullita-zirconia ceramic composites were produced by 'In situ' reaction of alumina and brazilian zircon. The ideal curve of thermal treatment (reaction + sinterization) was determined for the obtention of composites of maximum mechanical resistence. The retained fraction of tetragonal fase was evaluated by X-ray difraction and correlated with the values of mechanical resistence obtained by different treatment curves. The performance of the developed composites under corrosion and thermal shock was evaluated by glass casting. (Author)

  12. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    OpenAIRE

    Justyna Zygmuntowicz; Aleksandra Miazga; Katarzyna Konopka; Katarzyna Jedrysiak; Waldemar Kaszuwara

    2015-01-01

    The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well a...

  13. Effect of pyrolysis atmospheres on the morphology of polymer-derived silicon oxynitrocarbide ceramic films coated aluminum nitride surface and the thermal conductivity of silicone rubber composites

    Science.gov (United States)

    Chiu, Hsien T.; Sukachonmakul, Tanapon; Wang, Chen H.; Wattanakul, Karnthidaporn; Kuo, Ming T.; Wang, Yu H.

    2014-02-01

    Amorphous silicon oxycarbide (SiOC) and silicon oxynitrocarbide (SiONC) ceramic films coated aluminum nitride (AlN) were prepared by using preceramic-polysilazane (PSZ) with dip-coating method, followed by pyrolysis at 700 °C in different (air, Ar, N2 and NH3) atmospheres to converted PSZ into SiOCair and SiONC(Ar,N2andNH3) ceramic. The existence of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface was characterized by FTIR, XRD and XPS. The interfacial adhesion between silicone rubber and AlN was significantly improved after the introduction of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. It can be observed from AFM that the pyrolysis of PSZ at different atmosphere strongly affected to films morphology on AlN surface as SiOCair and SiONCNH3 ceramic films were more flat and smooth than SiONCN2 and SiONCAr ceramic films. Besides, the enhancement of the thermal conductivity of silicone rubber composites was found to be related to the decrease in the surface roughness of SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. This present work provided an alternative surface modification of thermally conductive fillers to improve the thermal conductivity of silicon rubber composites by coating with amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films.

  14. Preparation and tribological behavior of Ni-graphene composite coating under room temperature

    Science.gov (United States)

    Chen, Juanjuan; Li, Jianliang; Xiong, Dangsheng; He, Yong; Ji, Yujuan; Qin, Yongkun

    2016-01-01

    In this paper, Ni-graphene composite coatings with different graphene addition amounts were prepared on 45 steel disk by using dipulse composite electrodeposition technology. Meanwhile, the influence of plating time, bath temperature and load on friction and wear of the coating was studied. The tribological behavior of composite coating was tested against a Si3N4 ceramic ball under dry condition. Cross-sectional morphologies showed that Ni-graphene coating was successfully coated on the substrate with an average thickness of 85 ± 5 μm. XRD analysis concluded that with the increase of addition amount of graphene, the average crystallite size of coating decreased. EDS analyses and Raman spectra proved the presence of graphene. Friction coefficient of composite coating decreased with the increase of graphene addition amounts, while the hardness increased. Meanwhile, the wear resistance of composite coating improved. The optimum experimental conditions were obtained.

  15. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan

    2009-10-01

    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  16. An investigation of the element composition of superconducting ceramics by neutron activation and radiography methods

    International Nuclear Information System (INIS)

    The neutron activation methods for determining the general composition and distribution of the main components in HTSC ceramics were developed. The conditions for the reduction of the analysis error were discussed. The dependences of the oxygen content and superconducting parameters of single-phase and polyphase yttrium ceramics on the regime of heat treatment in air were investigated. Variation in the oxygen content was found to have a nonmonotone character, depending on the temperature of quenching and annealing. Correlation between the character of the superconducting transition and the oxygen content was observed. During the heat treatment, reversible structural phase transitions proceed in the single-phase ceramics in the polyphase ceramics, the recrystallization processes occur, which result in homogenization of its structure

  17. All- Ceramic Crown Preparation and the Remained wall Thickness of the Pulp Chamber

    Directory of Open Access Journals (Sweden)

    Mohammadzadeh Akhlaghi N.

    2012-12-01

    Full Text Available tatement of Problem: A minimally invasive method of preparation is essential to prevent tooth structure weakening and pulp irritation; especially for mandibular anterior single-tooth all-ceramic crowns. According to many investigations, one of the most important reasons of pulp injury caused by tooth preparation for different restorative procedures is reduced “remained wall thickness” (RWT. In order to protect the pulp from irritation, it is necessary to maintain a 0.5 mm of RWT.Purpose: The purpose of the present study was to evaluate the effect of all-ceramic crown preparation on pulp chamber RWT of mandibular incisors.Materials and Method: Mesiodistal and buccolingual initial images of 24 ex-tracted mandibular incisors were provided. The pulp chamber initial wall thick-nesses of buccal, lingual and proximal surfaces of cervical, 1and 2 mm above the cervical areas and also the incisal surfaces of incisal sections were measured using digital radiography and Photoshop software. After all-ceramic crown preparation, images were provided at the same initial positions. The initial and remained pulp chamber wall thicknesses were statistically evaluated and analyzed by ANOVA, paired t-test and a post hoc Tukey test.Results: Repeated measures ANOVA showed that the mean of pre- or post-preparation wall thicknesses were not significantly different for each surface at the three horizontal levels (p> 0.05. However, there were significant differences between the surfaces for each section. Comparison of pre- and post-preparation wall thicknesses revealed significant differences (p< 0.05. Proximal surfaces of cervical sections had the least RWT (0.42±0.12.Conclusion: According to the results of the present study, the least amount of initial and remained wall thicknesses of pulp chamber were related to the proximal surfaces, particularly in cervical areas. Therefore a reduction of preparation to 0.7 mm is suggested to prevent future pulp injury for

  18. Oxidation of O'-SiAlON-ZrO2 Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The oxidation kinetics of O'-SiAlON-ZrO2 composite ceramics in the temperature range of 1373-1773K has been studied. The oxidation experiments with powder and plates of O'-SiAlON-ZrO2 composite ceramics in air have been carried out. The overall activation energy of oxidation reaction is 263.69 kJ / mol. The products and structures of O'-SiAlON-ZrO2 oxidation layer have been analysed by XRD (X-ray diffraction), SEM (scanning electron microscope) and AFM (atomic force microscope).

  19. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering

    2013-04-15

    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  20. Elastic properties of silica-silica continuous fibre-reinforced, ceramic matrix composites

    International Nuclear Information System (INIS)

    Ambient and elevated temperature elastic properties of silica-silica ceramic fibre-reinforced, ceramic-matrix composites (silica-silica CFCCs), obtained using resonance beam technique, have been reported and discussed. The composite exhibits in-plane isotropy and through-thickness anisotropy in the elastic properties at ambient temperatures and increasing elastic moduli with increasing test temperature. The latter results are attributable to the change in the nature of atomic bonding of the silica material up to about 1173 K and further increase in moduli with temperature is due to the combined effects of devitrification and densification due to sintering

  1. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients

    Science.gov (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan

    2016-01-01

    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  2. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    OpenAIRE

    M. Szutkowska

    2012-01-01

    Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N) has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method) of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composit...

  3. Preparation and morphology of porous SiO2 ceramics derived from fir flour templates

    Directory of Open Access Journals (Sweden)

    ZHONG LI

    2010-03-01

    Full Text Available The preparation of SiO2 ceramics with controllable porous structure from fir flour templates via sol–gel processing was investigated. The specific size the fir flour, which was treated with 20 % NaOH solution, was infiltrated with a low viscous silica sol and subsequently calcined in air, which resulted in the formation of highly porous SiO2 ceramics. X-Ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and field emission scanning electron microscopy (FESEM were employed to investigate the microstructure and phase formation during processing as well as of the SiO2 ceramics. N2 adsorption measurements were used to analyze the pore size distributions (PSD of the final ceramics. The results indicated that the surface topography was changed and the proportion of the amorphous material was increased in NaOH-treated fir flour. The final oxide products retained ordered structures of the pores and showed unique pore sizes and distributions with hierarchy on the nanoscale derived from the fir flour.

  4. Randomized Clinical Trial of Indirect Resin Composite and Ceramic Veneers : Up to 3-year Follow-up

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu

    2013-01-01

    Purpose: This randomized controlled split-mouth clinical trial evaluated the short-term survival rate of indirect resin composite and ceramic laminate veneers. Materials and Methods: A total of 10 patients (mean age: 48.6 years) received 46 indirect resin composite (Estenia; n = 23) and ceramic lami

  5. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  6. Cross flow ultrafiltration of Cr (VI) using MCM-41, MCM-48 and Faujasite (FAU) zeolite-ceramic composite membranes.

    Science.gov (United States)

    Basumatary, Ashim Kumar; Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G

    2016-06-01

    This work describes the removal of Cr (VI) from aqueous solution in cross flow mode using MCM-41, MCM-48 and FAU zeolite membranes prepared on circular shaped porous ceramic support. Ceramic support was manufactured using locally available clay materials via a facile uni-axial compaction method followed by sintering process. A hydrothermal technique was employed for the deposition of zeolites on the ceramic support. The porosity of ceramic support (47%) is reduced by the formation of MCM-41 (23%), MCM-48 (22%) and FAU (33%) zeolite layers. The pore size of the MCM-41, MCM-48 and FAU membrane is found to be 0.173, 0.142, and 0.153 μm, respectively, which is lower than that of the support (1.0 μm). Cross flow ultrafiltration experiments of Cr (VI) were conducted at five different applied pressures (69-345 kPa) and three cross flow rates (1.11 × 10(-7) - 2.22 × 10(-7) m(3)/s). The filtration studies inferred that the performance of the fabricated zeolite composite membranes is optimum at the maximum applied pressure (345 kPa) and the highest rejection is obtained with the lowest cross flow rate (1.11 × 10(-7) m(3)/s) for all three zeolite membrane. The permeate flux of MCM-41, MCM-48 and FAU zeolite composite membranes are almost remained constant in the entire duration of the separation process. The highest removal of 82% is shown by FAU membrane, while MCM-41 and MCM-48 display 75% and 77% of Cr (VI) removal, respectively for the initial feed concentration of 1000 ppm with natural pH of the solution at an applied pressure of 345 kPa. PMID:27031807

  7. Comparison of the microstructure and composition of aboriginal ceramics, from indigenous site Caninhas, with the obtained ones in the region

    International Nuclear Information System (INIS)

    The archaeological site of Caninhas is made of funeral and combustion structures and various objects of aboriginal daily use. These parts and fragments were safe and inventoried, constituting approximately 4000 units. The objective of this project was to analyze the microstructure and composition of archaeological ceramics, and ceramics made of argil current of the zone. The crystalline phases were identified by X-Rays Diffraction (XRD), elementary composition was obtained by X-Rays Fluorescence (XRF) and Energy Dispersive Spectrometry (EDS), and the microstructure was evaluated by Scanning Electron Microscope (SEM). Composition and microstructure of archaeological ceramics are different of current ceramics, indicating the effect of lixiviation in function of the time and the microstructural evolution due different ceramic processing. These results are valuable for the archaeological area studies, mainly for the cultural denoting which represents. The relation between some studies is basic to add knowledge: use of the ceramic materials engineering for archaeology application. (author)

  8. Health Monitoring of a Composite Actuator with a PZT Ceramic during Electromechanical Fatigue Loading

    International Nuclear Information System (INIS)

    This work describes an investigation into the feasibility of using an acoustic emission (AE) technique to evaluate the integrity of a composite actuator with a PZT ceramic under electromechanical cyclic loading. AE characteristics have been analyzed in terms of the behavior of the AE count rate and signal waveform in association with the performance degradation of the composite actuator during the cyclic tests. The results showed that the fatigue cracking of the composite actuator with a PZT ceramic occurred only in the PZT ceramic layer, and that the performance degradation caused by the fatigue damage varied immensely depending on the existence of a protecting composite bottom layer. We confirmed the correlations between the fatigue damage mechanisms and AE signal types for the actuators that exhibited multiple modes of fatigue damage; transgranular micro damage, intergranular fatigue cracking, and breakdown by a short circuiting were related to a burst type signal showing a shortly rising and slowly decaying waveform with a comparably low voltage, a continuous type signal showing a gradual rising and slowly decaying waveform with a very high voltage and a burst and continuous type signal with a high voltage, respectively. Results from the present work showed that the evolution of fatigue damage in the composite actuator with a PZT ceramic can be nondestructively identified via in situ AE monitoring and microscopic observations

  9. Ion sputtering erosion mechanisms of h-BN composite ceramics with textured microstructures

    International Nuclear Information System (INIS)

    Highlights: • Textured h-BN ceramics were made by hot press sintering using mullite as additives. • Sintering pressures play important role on ions sputtering resistance properties. • Textured microstructures lead to various surface morphologies by ion sputtering. • Sputtering erosion mechanisms include B–N bonds breaking and BN layers delamination. - Abstract: Since the hexagonal boron nitride (h-BN) grain shows typical lamellar structures, textured materials can be obtained by arranging h-BN grains along one direction. In this work, textured h-BN composite ceramics with the c-axis orientation arranged along the pressure direction are manufactured by hot-press sintering using mullite as the sintering additive. The results show that sintering pressures not only play a major role in the density and the textured degrees of composite ceramics, but also influence Xe ion erosion resistance performances. After Xe ion sputtering, compositions of both h-BN and mullite stay stable, while the elemental compositions have changed due to the so-called “preferential sputtering”. Sputtered surfaces along different orientations show diverse morphologies attributed to the textured microstructures. The erosion mechanisms of h-BN grains during Xe ion sputtering are breaking of B–N bonds and delamination of BN layers. While the mass loss of composite ceramics is due to the erosion of h-BN grains and mullite coupled with partial detachment of h-BN grains from the surface

  10. Lithium orthosilicate ceramics: sol-gel preparation, lithium dynamics and tritium release

    International Nuclear Information System (INIS)

    Ceramics based on the lithium orthosilicate (Li4SiO4) are candidates as blanket materials for forthcoming fusion reactors. Lithium orthosilicate powders, with controlled stoichiometry, were prepared from sol-gel route. This method of processing powders makes possible the preparation of monophase ceramics with fine-grained uniform microstructure by sintering at 650-8000C, without prior calcination. Lithium transport properties were investigated from complex impedance spectroscopy and 7Li NMR spin-lattice relaxation measurements. The enhancement of the lithium conductivity in the orthosilicate type structure was realized by introducing mobile ion vacancies in the lithium sites, as noted in the Li4SiO4-Li3PO4 system. Concerning tritium release properties, deduced from out-of-pile experiments, no relation was found between the tritium behavior and the lithium bulk-diffusion within the grains. However, a large effect of the microstructure was displayed. The release rate appeared much faster for microporous fine-grained ceramics than for dense coarse-grained ones. In fact, the tritium release is controlled, at least at low temperature, by water chemistry and can be very well described by OH-/OT- recombination and desorption

  11. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  12. Comparison and simulation of salt-ceramic composites for use in high temperature concentrated solar power

    Science.gov (United States)

    Fossile, Lauren Michelle

    Due to the inherently intermittent nature of solar energy caused by cloud cover among other sources, thermal storage systems are needed to make solar energy more consistent. This same technology could be used to prolong the daily number of useful hours of solar energy power plants. Salt-ceramic materials are a relatively new prospect for heat storage, but have been researched mostly with magnesium oxide and several different carbonate salts. Salt ceramics are a phase change material where the salt changes phase inside the ceramic structure allowing for the system to use the sensible heat of both materials and the latent heat of the salt to store thermal energy. Capillary forces within the ceramic structure hold in the salt when the salt melts. The focus here is on the possibility of creating a low-cost salt-ceramic storage material for high temperature solar energy applications. A theoretical analysis of the resulting materials is performed. While most of the existing salt ceramics have been made from magnesium oxide, aluminum oxide is more readily available from various companies in the area. Magnesium oxide is often considered a custom ceramic, so it is more expensive. A cost and material property comparison has been completed between these two materials to determine which is better suited for solar storage. Many of the existing salt-ceramics use carbonate salts, but nitrate salts are commonly used in graphite/salt composites. Therefore, a cost and theoretical performance comparison is between these materials also. For comparisons' sake, zirconia and graphite have also been analyzed as the filler in the composite. Each combination of salt and ceramic or graphite has been analyzed. In order to make the use of salt-ceramics more cost-effective and available to Nevada's energy providers, research has been done into which ceramics have high availability in Nevada, low cost, and the best material properties for this application. The thermal properties and cost of

  13. Comparison of shear bond strengths of conventional orthodontic composite and nano-ceramic restorative composite: An in vitro study

    Directory of Open Access Journals (Sweden)

    Namit Nagar

    2013-01-01

    Full Text Available Objectives: To compare the shear bond strength of a nano-ceramic restorative composite Ceram-X MonoTM♦, a restorative resin with the traditional orthodontic composite Transbond XTTM† and to evaluate the site of bond failure using Adhesive Remnant Index. Materials and Methods: Sixty extracted human premolars were divided into two groups of 30 each. Stainless steel brackets were bonded using Transbond XTTM† (Group I and Ceram-X MonoTM♦ (Group II according to manufacturer′s protocol. Shear bond strength was measured on Universal testing machine at crosshead speed of 1 mm/minute. Adhesive Remnant Index scores were assigned to debonded brackets of each group. Data was analyzed using unpaired ′t′ test and Chi square test. Results: The mean shear bond strength of Group I (Transbond XTTM† was 12.89 MPa ± 2.19 and that of Group II (Ceram-X MonoTM was 7.29 MPa ± 1.76. Unpaired ′t′ test revealed statistically significant differences amongst the shear bond strength of the samples measured. Chi-square test revealed statistically insignificant differences amongst the ARI scores of the samples measured. Conclusions: Ceram-X MonoTM♦ had a lesser mean shear bond strength when compared to Transbond XTTM† which was statistically significant difference. However, the mean shear bond of Ceram X Mono was within the clinically acceptable range for bonding. Ceram-X MonoTM† and Transbond XTTM† showed cohesive fracture of adhesive in 72.6% and 66.6% of the specimens, respectively.

  14. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto; Jossen, Rainer; Pratsinis, Sotiris E.; Johannessen, Tue

    [3,4], palladium [5], silver [6] and gold [7] crystallites on Al2O3 [3,5], SiO2 [7] and TiO2 [4,6,7] in a single step.. The as-prepared materials exhibited a high external specific surface area (40 – 320 m2 g-1) [3-7] with a high degree of crystallinity and an excellent noble metal distribution [3...... conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum...... particle size is mainly dependent on its loading [3,7]. In this study, the role of the supporting metal oxide on the noble metal particle size was systematically investigated for the flame spray pyrolysis process. The materials were produced at fixed process conditions such as resident time of the...

  15. Students’ evaluation of preclinical simulation for all ceramic preparation (In Faculty of Dentistry Universiti Kebangsaan Malaysia

    Directory of Open Access Journals (Sweden)

    Natasya Ahmad Tarib

    2008-06-01

    Full Text Available The purpose of the study is to evaluate all ceramic crown (ACC preparations those were made by dental undergraduate students during the preclinical sessions. 104 plastic teeth were prepared by 4th year dental undergraduates during the preclinical session for ACC crown examined. The teeth were placed on the frasaco arches and were mounted in the frasaco head. The preparations were examined for the tapering, presence of undercuts, incisal and cingulum reductions as well as preparation of shoulder margin. Preparations were examined using hand instruments and visual. The sample size was 92 plastic teeth. Most of the preparations were acceptable with acceptable placement and types of margins, adequate axial and incisal reductions and acceptable tapered of the axial walls. On the other hand, most of the teeth showed absence of cingulum wall. Most of the crowns prepared by the students were acceptable. It showed that they understood the principles of crown preparation. Cingulum wall preparation has to be given greater emphasis as it is important in the retention and resistance of the restoration.

  16. Estimation of the heat of reaction in traditional ceramic compositions

    OpenAIRE

    Ferrer, S.; Mezquita, Ana; Gómez Tena, María Pilar; Machí, Cristina; Monfort Gimeno, Eliseo

    2015-01-01

    Most energy studies on the traditional ceramic manufacturing process focus on the firing stage because this is the process stage that consumes the greatest amount of thermal energy. At present in Europe, using typical technologies, about 50% of the energy input in the firing stage is still lost through the kiln stacks. A key issue in energy studies is the accurate determination of the energy efficiency of the process, an issue that may become crucial in coming years to enable the energy manag...

  17. Layered ceramic composites via control of electrophoretic deposition kinetics

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo; Cihlář, J.

    2013-01-01

    Roč. 33, č. 12 (2013), s. 2305-2312. ISSN 0955-2219 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia * Laminates * Electrophoretic deposition Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.307, year: 2013

  18. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    International Nuclear Information System (INIS)

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO2) and cerium oxide (CeO2) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity

  19. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2015-03-15

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

  20. Application of Technogenic-Raw Material and Burning Out Additive in Composite Ceramic System

    Directory of Open Access Journals (Sweden)

    Olga KIZINIEVIČ

    2012-09-01

    Full Text Available The investigation of the composite ceramic system containing easily fusible hydro-micous clay, technogenic finely dispersed raw material, and burning out waste additive is presented in the article. The properties of the raw materials used are described in the paper. The obtained ceramic bodies were burned at 1000 °C and 1050 °C temperatures, keeping at the highest burning temperature for 4 h. The analysis of physical-mechanical properties of composite ceramics (density, compressive strength, water absorption, its structural parameters (effective and total open porosity, reserve of pore volume, relative wall thickness of the pores and capillaries, and X-ray diffraction analysis was performed. The interdependencies between some structural parameters are described by empirical equations. DOI: http://dx.doi.org/10.5755/j01.ms.18.3.2443

  1. Preparation of Lanthanum-Doped Pb(Zr,Ti)O3 Ceramics Sheets by Tape Casting

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The physical and electrical properties of lanthanum doped Pb(Zr,Ti)O3 ceramic sheets (PLZT) which were prepared by tape casting method were carried out. Tape casting of lanthanum modified PZT was performed using commercial cellulose acetate binders and poly(ethylene glycol) plasticizers in ethanol solvent. Tapes from these slips were casted on a polymer substrate. The PLZT green tapes were stacked for 5 units and sintered in air at 1050℃ for 1 h with heating rate 5℃/min. SEM micrographs show that the tape is dense (90.26% of theoretical density) and rather uniform with grain size of approximately 1.1 ? m. The dielectric permittivity and loss tangent of PLZT ceramics as a function of temperature at 1 kHz suggest that the compounds exhibit a phase transition of diffuse type. The transition temperature (Tm) and piezoelectric coefficient (d33) were 110℃ and 117 pC/N, respectively.

  2. Preparation and characterization of transparent, photoluminescent MgAl2O4:Eu2+ ceramics

    International Nuclear Information System (INIS)

    The influence of 0.1 mol-% Eu2+ doping in a transparent MgAl2O4 ceramic on the optical properties has been investigated. The goal was to prepare first an Eu3+-doped spinel by a conventional sintering process for a transparent ceramic followed by a reductive densification step yielding an Eu2+-doped product. Commercially available spinel powder was doped with 0.1 mol-% europium using a nitrate salt and afterwards compacted into green bodies. In the following process the specimens were pre-sintered and post-densified using hot isostatic pressing (HIP) in an argon atmosphere. The transparency of the disks was measured optically using UV/Vis and fluorescence spectroscopy. After optimization of the sintering conditions the resulting Eu2+-doped spinel showed a transparency of 77.4 % and a conversion of the UV light with a wavelength of 260 nm into blue light with a wavelength of 450 nm. (orig.)

  3. Effect of Nano-ZrO2 on Microstructure and Thermal Shock Behaviour of Al2O3/SiC Composite Ceramics Used in Solar Thermal Power

    Institute of Scientific and Technical Information of China (English)

    XU Xiaohong; JIAO Guohao; WU Jianfeng; LENG Guanghui; FANG Binzheng; ZHAO Fang

    2011-01-01

    The Al2O3-ZrO2(3Y)-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3, nano-ZrO2 and SiC powders under the condition of pressureless sintering. The bulk density and bending strength of samples with 10vol% nano-ZrO2 sintered at 1480 ℃were 3.222 g/cm3 and 160.4 MPa, respectively. The bending strength of samples after 7 times thermal shock tests (quenching from 1000 C to 25 ℃ in air medium) is 132.0 MPa, loss rate of bending strength is only 17%. The effect of nano-ZrO2 content on the microstructure and performance of A12O3-ZrO2(3Y)-SiC composite ceramic was investigated. The experimental results show that the bending strength of samples with above 10vol% nano-ZrO2 content has decreased, because the volume expansion resulting from t-ZrO2 to m-ZrO2 phase transformation is excessive; Adding proper nano-ZrO2 would be contributed to improve the thermal shock resistance of the composite ceramics.The Al2O3-ZrO2(3Y)-SiC composite ceramic has promising potential application in solar thermal power.

  4. Preparation and Characterization of Bioactive Composites of Pcl/bioactive Fillers

    Science.gov (United States)

    Li, Ying; Cheah, Chi Mun; Chang, Hengky; Loh, Leonard; Kum, Adeline

    A variety of bioactive composites have been invested over the last two decades as substitute materials for diseased or damaged tissues in the human body. In this paper, bioactive composites were prepared using polycaprolactone (PCL) and hydroxyapatite (HA). The influence of micro-sized and nano-sized HA on composite properties was investigated. The nano-HA was prepared by wet chemical co-precipitation reaction method. Studies of biocomposite specimen morphology were performed by Field-emission scanning electron microscopy (SEM). XRD (X-Ray Diffraction) and DSC (Differential scanning calorimetry) were used to assess the crystal structure of HA and thermal properties of the composites, respectively. The synthesized nano-HA is found to be of high purity HA structure. The relationship between composition, structure and properties was studied. Different methods to prepare uniform composites were tried, and the outcome of this work suggests that by proper manipulation of biodegradable polymers and bioactive ceramics through material design, bioactive composites with controlled properties might be achievable.

  5. Topotactic preparation of textured alumina ceramics from dehydroxylation of gibbsite films

    International Nuclear Information System (INIS)

    In this paper, textured alumina ceramics were prepared from dehydroxylation of gibbsite films and the pseudomorphic and topotactic nature of the dehydroxylation of textured gibbsite films has been investigated. First, the precursor film with a (001)-textured structure was obtained via vacuum filtration deposition of diluted aqueous suspensions of gibbsite nanoplatelets. Subsequently, (001)-textured α-alumina ceramics were successfully achieved by sintering of the deposited gibbsite films without addition of α-alumina seeds. The Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD) results show that, during the phase transition from gibbsite to α-alumina, both layered morphology and crystal's axis orientation have been retained to a considerable extent. For the first time, a direct XRD evidence of gibbsite topotactic dehydroxylation to the α-alumina phase is presented. It is believed that the method described here exploits gibbsite's pseudomorphic and topotactic dehydroxylation, not on individual particles scale but on a bulk form. The resulting structure can be considered as inorganic scaffolds which can have applications for fabrication of dense, textured alumina-based ceramics and other layered/textured nanocomposites. - Highlights: • Gibbsite nanoplatelets were assembled on their basal plane to form (001)-textured films. • Textured alumina ceramics were prepared by sintering textured gibbsite films without addition of α-alumina seeds. • Both pseudomorphic and topotactic aspects were exploited in bulk form instead of individual nanoparticulate size. • Direct XRD evidence of the topotactic dehydroxylation from gibbsite to α-alumina is presented in this work

  6. Preparation and Characterization of Nano-structured Ceramic Powders Synthesized by Emulsion Combustion Method

    International Nuclear Information System (INIS)

    The emulsion combustion method (ECM), a novel powder production process, was originally developed to synthesize nano-structured metal-oxide powders. Metal ions in the aqueous droplets were rapidly oxidized by the combustion of the surrounding flammable liquid. The ECM achieved a small reaction field and a short reaction period to fabricate the submicron-sized hollow ceramic particles with extremely thin wall and chemically homogeneous ceramic powder. Alumina, zirconia, zirconia-ceria solid solutions and barium titanate were synthesized by the ECM process. Alumina and zirconia powders were characterized to be metastable in crystalline phase and hollow structure. The wall thickness of alumina was about 10 nm. The zirconia-ceria powders were found to be single-phase solid solutions for a wide composition range. These powders were characterized as equiaxed-shape, submicron-sized chemically homogeneous materials. The powder formation mechanism was investigated through the synthesis of barium titanate powder with different metal sources

  7. Preparation and characterization of textured high-Tc superconducting ceramics by creep-sintering

    International Nuclear Information System (INIS)

    The possibility of texturing high-Tc ceramics by sintering them under a uniaxial stress was investigated in detail. It is shown that texturing is very sensitive not only to the temperature and the load used to sinter the specimens, but also to the rate at which this temperature and this load are reached, and to the composition and thickness of the metallic foils in contact with the ceramic. The investigation puts in evidence a very strong correlation between the degree of texturing achieved and the deformation rate of the sample. Silver addition was found to have no beneficial effect neither on improving texturing nor on re-oxygenation, it just hardens the material which, for a given load, lowers the deformation rate and consequently the degree of texturing. Microstructural, electrical and magnetic characterizations of various samples are presented, and it is concluded that the critical current density in our samples is still limited by grain boundary and re-oxygenation problems

  8. SiC nanowires reinforced MAS joint of SiC coated carbon/carbon composites to LAS glass ceramics

    International Nuclear Information System (INIS)

    Graphical abstract: Schematic cross-section images of the samples with SiC nanowires and assembly sequence for the raw materials through the process of the hot-pressing method. Highlights: ► The SiC nanowires were firstly used as porous layer in the middle of the joint. ► The shear strength of the joint with SiC nanowires was largely improved. ► A new mode of fracture was proposed. - Abstract: In order to improve the shear strength of the joints of carbon/carbon (C/C) composites to lithium aluminum silicate (LAS) glass ceramics, SiC coating and magnesium aluminum silicate (MAS) glass ceramics were used as transition layer and middle layer, respectively, and high quality SiC nanowires were applied as the reinforcement materials in MAS. The SiC nanowires reinforced MAS joint of SiC coated C/C composites to LAS glass ceramics was prepared by a three-step technique of pack cementation, CVD and hot-pressing. The microstructures of the as-prepared joints were characterized by SEM and EDS, and the shear strength of the joints was also examined. The shear strength of the SiC–MAS joint increased from 24.0 ± 2.0 MPa to 35.5 ± 5.5 MPa after adding SiC nanowires in MAS. The load decreases in step-style but not perpendicularly after the maximum value, which demonstrates good toughness of the joint with SiC nanowire porous layer.

  9. Combinatorial bulk ceramic magnetoelectric composite libraries of strontium hexaferrite and barium titanate.

    Science.gov (United States)

    Pullar, Robert C

    2012-07-01

    Bulk ceramic combinatorial libraries were produced via a novel, high-throughput (HT) process, in the form of polycrystalline strips with a gradient composition along the length of the library. Step gradient ceramic composite libraries with 10 mol % steps of SrFe12O19-BaTiO3 (SrM-BT) were made and characterized using HT methods, as a proof of principle of the combinatorial bulk ceramic process, and sintered via HT thermal processing. It was found that the SrM-BT libraries sintered at 1175 °C had the optimum morphology and density. The compositional, electrical and magnetic properties of this library were analyzed, and it was found that the SrM and BT phases did not react and remained discrete. The combinatorial synthesis method produced a relatively linear variation in composition. The magnetization of the library followed the measured compositions very well, as did the low frequency permittivity values of most compositions in the library. However, with high SrM content of ≥80 mol %, the samples became increasingly conductive, and no reliable dielectric measurements could be made. Such conductivity would also greatly inhibit any ferroelectricity and magnetoelectric coupling with these composites with high levels of the SrM hexagonal ferrite. PMID:22676556

  10. A POLYMER-CERAMIC COMPOSITE MEMBRANE FOR RECOVERING VOLATILE ORGANIC COMPOUNDS FROM WASTEWATERS BY PERVAPORATION

    Science.gov (United States)

    A composite membrane was constructed on a porous ceramic support from a block copolymer of styrene and butadiene (SBS). It was tested in a laboratory pervaporation apparatus for recovering volatile organic compounds (VOCs) such a 1,1,1-trichloroethane (TCA) and trichloroethylene ...

  11. Thermal Conductivity of Al2O3–ZrO2 Composite Ceramics

    Czech Academy of Sciences Publication Activity Database

    Hostaša, J.; Pabst, W.; Matějíček, Jiří

    2011-01-01

    Roč. 94, č. 12 (2011), s. 4404-4409. ISSN 1551-2916 Institutional research plan: CEZ:AV0Z20430508 Keywords : alumina * zirconia * composites * thermal conductivity * model Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  12. INTERFACES IN SiC FIBER-REINFORCED GLASS-CERAMIC COMPOSITES

    OpenAIRE

    Mazerolles, L.; D. Michel; Ulmer, L.; Pastol, J.; Parlier, M.; Ritti, M.

    1990-01-01

    Interfaces between SiC Nicalon fibers and a lithium aluminum silicate (LAS) glass-ceramic matrix were investigated by transmission electron microscopy and energy-dispersive X-ray spectroscopy (EDS). Minor additive elements in the matrix, like niobium, can modify the mechanical properties of the composite because of the formation of niobium carbide at the fiber-matrix interface.

  13. Formation mechanism and characteristics of lanthanum-doped BaTiO{sub 3} powders and ceramics prepared by the sol–gel process

    Energy Technology Data Exchange (ETDEWEB)

    Ianculescu, Adelina Carmen [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); Vasilescu, Catalina Andreea, E-mail: katyvasilescu85@yahoo.com [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); National Institute for Lasers, Plasma and Radiation Physics, P.O. Box MG54, 077125 Magurele (Romania); Crisan, Maria; Raileanu, Malina [Ilie Murgulescu Institute of Physical Chemistry, Romanian Academy, 202 Splaiul Independentei, 060021 Bucharest (Romania); Vasile, Bogdan Stefan; Calugaru, Mihai [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); Crisan, Dorel; Dragan, Nicolae [Ilie Murgulescu Institute of Physical Chemistry, Romanian Academy, 202 Splaiul Independentei, 060021 Bucharest (Romania); Curecheriu, Lavinia; Mitoseriu, Liliana [Department of Physics, Al. I. Cuza University of Iasi, Blvd. Carol I 11, 700506 Iasi (Romania)

    2015-08-15

    Pure and lanthanum-doped barium titanate nanopowders described by two different formulae, as Ba{sub 1−x}La{sub x}TiO{sub 3}, for lower La concentrations (0 ≤ x ≤ 0.005) and Ba{sub 1−x}La{sub x}Ti{sub 1−x/4}O{sub 3} for higher La concentration (x = 0.025) were prepared by an alkoxide sol–gel method. Single phase compositions were obtained after annealing at 900 °C for 2 h, in air. The increase of the lanthanum content causes structural and morphological changes in the oxide powders, including the evolution of the unit cell from tetragonal toward a cubic symmetry, the particle size decrease and a higher aggregation tendency. SEM investigations of the ceramics sintered at 1300 °C for 4 h indicate significant changes of the microstructural features (strong decrease of the average grain size and increase of the intergranular porosity) with the raise of La amount. Lanthanum addition to barium titanate prepared by sol–gel induces a more significant shift of the Curie temperature toward lower values, than that one reported in literature for ceramics of similar compositions, but processed by the conventional solid state method. The compositions with smaller La amount (x ≤ 0.005) show semiconducting properties at room temperature and high relative dielectric permittivity values, while the undoped ceramics and those doped with higher La content (x = 0.025) are good dielectrics. The ceramic with x = 0.025 exhibits acceptable low losses, a very diffuse ferroelectric–paraelectric transition and Curie temperature closed to the room temperature, being thus susceptible for high tunability applications. - Highlights: • Ba{sub 1−x}La{sub x}TiO{sub 3} (x ≤ 0.005) and Ba{sub 1−x}La{sub x}Ti{sub 1−x/4}O{sub 3} (x = 0.025) were prepared by sol–gel. • Ceramics with x < 0.5 exhibit semiconductor and high dielectric properties. • Ceramic with x = 0.025 exhibits acceptable low losses and diffuse phase transition.

  14. Tensile behavior of glass/ceramic composite materials at elevated temperatures

    Science.gov (United States)

    Mandell, J. F.; Grande, D. H.; Jacobs, J.

    1987-01-01

    This paper describes the tensile behavior of high-temperature composite materials containing continuous Nicalon ceramic fiber reinforcement and glass and glass/ceramic matrices. The longitudinal properties of these materials can approach theoretical expectations for brittle matrix composites, failing at a strength and ultimate strain level consistent with those of the fibers. The brittle, high-modulus matrices result in a nonlinear stress-strain curve due to the onset of stable matrix cracking at 10 to 30 percent of the fiber strain to failure, and at strains below this range in off-axis plies. Current fibers and matrices can provide attractive properties well above 1000 C, but composites experience embrittlement in oxidizing atmospheres at 800 to 1000 C due to oxidation of a carbon interface reaction layer.The oxidation effect greatly increases the interface bond strength, causing composite embrittlement.

  15. Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

    Institute of Scientific and Technical Information of China (English)

    Chongdu Cho; Qiang Pan; Sangkyo Lee

    2007-01-01

    Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.

  16. High resolution energy loss research: Si compound ceramics and composites. [1990 annual progress report

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R W; Lin, S H

    1990-12-31

    This report discusses proposed work on silicon compound ceramics and composites. High resolution composition and structure analysis of interfaces in ceramic and metal matrix composites and certain grain boundaries in silicon and its interfaces with oxides and nitrides is proposed. Composition and bonding analysis will be done with high spatial resolution (20 Angstroms or better) parallel electron energy loss spectroscopy using a field emission analytical electron microscope. Structural analysis will be done at the 1.8 Angstrom resolution level at 200kV by HREM. Theoretical electron energy loss cross section computations will be used to interpret electronic structure of these materials. Both self-consistent field MO and multiple scattering computational methods are being done and evaluated.

  17. Processing and characterization of pure cordierite and zirconia-doped cordierite ceramic composite by precipitation technique

    Indian Academy of Sciences (India)

    M Senthil Kumar; A Elaya Perumal; T R Vijayaram; Govindan Senguttuvan

    2015-06-01

    Pure cordierite and cordierite–ZrO2 composite (5–20 wt%) ceramics for various stoichiometric compositions were synthesized from standard raw materials by a novel precipitation technique. The analytical techniques such as X-ray diffraction, simultaneous thermogravimetric and differential thermal analysis, Fourier transform infrared spectroscopy, scanning electron microscopy and bulk density were employed to evaluate the properties and microstructure. Results show that the ceramic composites consist of cordierite and zircon phases. The cordierite–zirconia (20 wt%) increased the fracture toughness value from 3.38 to 3.94 MPa, which is mainly due to martensitic transformation present in zirconia. The flexural strength of composite was found to increase from 126.46 to 297.62 MPa. The thermal expansion coefficients of cordierite and cordierite–zirconia (20 wt%) were 4.08 × 10−6 and 4.42 × 10−6 ° C−1 which may be due to the addition of zirconia.

  18. The structure and dielectric tunable properties of preferred oriented BST ceramics prepared by templated grain growth method

    International Nuclear Information System (INIS)

    In this work, textured barium strontium titanate ceramics with a high degree of preferred orientation were prepared by templated grain growth technique. The structure and dielectric tunable properties of textured BST ceramic were investigated. A high degree of fiber texture was achieved using oriented SrTiO3 as template particles in fine-grained BST matrix. The dielectric tunability of textured BST ceramic were significantly increased compared to random oriented ceramic. Furthermore the P-E curve of textured BST ceramic presented a more visible hysteresis loop. Combined with origin of the tunability, these effects could be interpreted on the base of both hardening mechanism of soft mode and polar nano-region mechanism

  19. Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

    Directory of Open Access Journals (Sweden)

    Roberto Orrù

    2013-04-01

    Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

  20. Colloidal processing of Fe-based metalceramic composites with high content of ceramic reinforcement

    OpenAIRE

    Escribano, J.A.; Ferrari, Begoña; Alvaredo Olmos, Paula; Gordo Odériz, Elena; Sánchez-Herencia, A. J.

    2013-01-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases...

  1. Carbon ceramic electrodes: preparation parameters, properties and application as electrochemical sensors

    Directory of Open Access Journals (Sweden)

    Christiana Andrade Pessoa

    2009-03-01

    Full Text Available The electrodes based on carbon ceramic (CCE preparation has been improved during last decades, increasing the potential for application of electrodes and electrochemical sensors. The interest on these materials are principally related to their features such as renewable surface, high thermal stability and mechanical strength. This review sets out some of the key aspects related to CCEs, such as the preparation parameters, which directly influence in their electrochemical properties, besides some applications such as electrochemical sensors. Among the preparation factors stand out the precursor characteristic, carbon material type, precursor proportion, catalyst and carbon material. The CCE modification with electron mediator species can broaden the application as electrochemical sensors as increasing the selectivity and sensitivity.

  2. Low pressure hot pressing of B4C matrix ceramic composites improved by Al2O3 and TiC additives

    International Nuclear Information System (INIS)

    B4C matrix ceramic composites toughened by Al2O3 and TiC were prepared by low pressure hot pressing. The relative density, Vickers hardness, fracture toughness and flexural strength of the new fabricated composites were measured. Microstructure observations of the fracture surfaces and the indentation cracks of the B4C matrix ceramic composites were analyzed, and an X-ray diffraction phase analysis was performed. The experiment results showed that chemical reactions took place during the low pressure hot pressing process and resulted in the B4C/Al2O3/TiB2 composite. The densification rate of the B4C matrix ceramic composites was enhanced and the mechanical properties were improved via the introduction of Al2O3 and TiC additives. The Vickers hardness, fracture toughness and flexural strength of the composite with the addition of 4.7 wt.% Al2O3 and 10 wt.% TiC were 24.8 GPa, 4.8 MPa m1/2 and 445 MPa, respectively.

  3. High-strength zirconium diboride-based ceramic composites consolidated by low-temperature hot pressing

    OpenAIRE

    Shuqi Guo and Yutaka Kagawa

    2012-01-01

    Two compositions of ZrB2-based ceramic composites containing Si3N4, Al2O3 and Y2O3 have been hot-pressed at different temperatures between 1673 and 1773 K for 60 min in vacuum. The densification behavior of the composites was examined during the sintering process. The microstructures of the composites were characterized by scanning electron microscopy, and the crystalline phases were identified by x-ray diffraction. The effects of Al2O3 and Y2O3 additives on the densification behavior and fle...

  4. Additive Manufacturing of Reactive In Situ Zr Based Ultra-High Temperature Ceramic Composites

    Science.gov (United States)

    Sahasrabudhe, Himanshu; Bandyopadhyay, Amit

    2016-03-01

    Reactive in situ multi-material additive manufacturing of ZrB2-based ultra-high-temperature ceramics in a Zr metal matrix was demonstrated using LENS™. Sound metallurgical bonding was achieved between the Zr metal and Zr-BN composites with Ti6Al4V substrate. Though the feedstock Zr power had α phase, LENS™ processing of the Zr powder and Zr-BN premix powder mixture led to the formation of some β phase of Zr. Microstructure of the Zr-BN composite showed primary grains of zirconium diboride phase in zirconium metal matrix. The presence of ZrB2 ceramic phase was confirmed by X-ray diffraction (XRD) analysis. Hardness of pure Zr was measured as 280 ± 12 HV and, by increasing the BN content in the feedstock, the hardness was found to increase. In Zr-5%BN composite, the hardness was 421 ± 10 HV and the same for Zr-10%BN composite was 562 ± 10 HV. It is envisioned that such multi-materials additive manufacturing will enable products in the future that cannot be manufactured using traditional approaches particularly in the areas of high-temperature metal-ceramic composites with compositional and functional gradation.

  5. Low Cost Fabrication of Silicon Carbide Based Ceramics and Fiber Reinforced Composites

    Science.gov (United States)

    Singh, M.; Levine, S. R.

    1995-01-01

    A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC's) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

  6. Thin Film Heat Flux Sensor Development for Ceramic Matrix Composite (CMC) Systems

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Hunter, Gary W.; Zhu, Dongming; Laster, Kimala L.; Gonzalez, Jose M.; Gregory, Otto J.

    2010-01-01

    The NASA Glenn Research Center (GRC) has an on-going effort for developing high temperature thin film sensors for advanced turbine engine components. Stable, high temperature thin film ceramic thermocouples have been demonstrated in the lab, and novel methods of fabricating sensors have been developed. To fabricate thin film heat flux sensors for Ceramic Matrix Composite (CMC) systems, the rough and porous nature of the CMC system posed a significant challenge for patterning the fine features required. The status of the effort to develop thin film heat flux sensors specifically for use on silicon carbide (SiC) CMC systems with these new technologies is described.

  7. Study of phase composition on resorption glass-ceramic соatings for titanium

    OpenAIRE

    Шадріна, Галина Миколаївна; Саввова, Оксана Вікторівна; Шемет, Дарина Юріївна

    2014-01-01

     The problem of long-term knitting of bioactive glass-ceramic calcium silicate-phosphate coatings for titanium with a bone that constitutes about 6 months today, using foreign implants of this kind is considered in the paper. The solution to this problem by providing an appropriate resorption level of glass-ceramic coatings due to reproducing a certain ratio of phase-forming components is proposed.The purpose of this work was to study the effect of phase composition on resorption of glass-cer...

  8. Correlations between chemical composition and provenance of Justino site ceramics by INAA

    International Nuclear Information System (INIS)

    Instrumental neutron activation analysis (INAA), have been used for the definition of compositional groups of potteries from Justino site, Brazil, according to the chemical similarities of ceramic paste. The outliers were identified by means of robust Mahalanobis distance. The temper effect in the ceramic paste was studied by means of modified Mahalanobis filter. The results were interpreted by means of cluster, principal components, and discriminant analyses. This work provides contributions for the reconstruction of the prehistory of baixo Sao Francisco region, and for the reconstitution of the Brazilian Northeast ceramist population of general frame. (author)

  9. Preparation and characterization of the ZrO2: MgO ceramic compound

    International Nuclear Information System (INIS)

    Zirconium oxide (ZrO2); magnesium oxide (MgO) and zirconia-magnesia (ZrO2: MgO) ceramic specimens have been prepared by the precipitation and coprecipitation chemical methods. Some of the process parameters, pH and temperature, have been studied. The qualitative as well as the quantitative results are in good agreement with the results reported in scientific journals. The details of the experimental procedures and the phase analysis of the calcined samples will be described. (author)

  10. Mechanical properties of Ce-TZP ceramics obtained from powders prepared by lyophilization of coprecipitated

    International Nuclear Information System (INIS)

    In this paper is shown and discussed the influence of freeze-drying process on the physical characteristics of powder as well as on the microstructural, characteristics, on tetragonal-to-monoclinic stress induced transformation and, finally, on some mechanical properties of the Ce-TZP ceramics (bending strength, Vickers hardness and fracture toughness). Powders containing different Ce O2 content were prepared by freeze-drying process and conventional drying of Ce and Zr coprecipitated hydroxides from initial chlorides. The powder characteristics show adequate compaction and sintering behavior. (author)

  11. Sintering of superconducting ceramics of YBa2Cu3Ox prepared by pyrolysis of carboxylates

    International Nuclear Information System (INIS)

    A systematic study is performed of the sintering process of high-tc ceramic prepared by pyrolysis of liquid metal carboxylates. Optimum conditions of sintering are: temperature 925 deg C; duration 4 hrs; air; slow cooling in the furnace. The method allows high values of superconducting transition temperature be achieved and provides a drastic transition to superconducting state due to better homogeneity and improved stoichiometry of the specimens; It is ascertained that the surface texture of the specimen and morphology of its granules affect mostly the magnitude of critical current density

  12. Preparation and properties of the ceramic superconductor YBa2Cu3O7-x

    International Nuclear Information System (INIS)

    Until now, a marked improvement in the superconducting properties of YBa2Cu3O7-x could not be achieved through cation or anion substitution. Yet the chemo-thermic treatment of the material is the decisive factor in the adjustment of the superconducting o-phase and of the optimal oxidation state. By means of different preparation techniques, the expansion of the small interval between the required reaction temperature and the melting and disintegration temperature was undertaken. The higher critical current density required for practical purposes is not attainable through ceramic measures alone. The orientation of the crystallite caused by recrystallization or epitaxis has an essentially greater influence. (orig.)

  13. Solidification of Zeolite and Toxic Element (Cs) as a Waste CeramicComposite

    International Nuclear Information System (INIS)

    Solidification of Zeolite-Cs and weak cullet mixtures as a waste ceramicin the pellet form. The simulation waste contain the Cs toxic element withinitial concentration 550 ppm, pH 7, in the 15 ml volume were contacted with0.3 gram of Zeolite-Na in the time 60 second, it was found Zeolite-Cs. Theconcentration of Cs in waste after was contacted with zeolite-Na, 90 % of Cscan be exchanged and then formed zeolite-Cs. Zeolite-Cs and weak cullet weremixture on the optimal composition (10 : 90) % were made a pellet form byhydraulic press, and then it was solidification process in the furnace on 800oC and 3 hours in the time, to formed a waste ceramic. The quality of wasteceramic was testing by XRD for mineralogy test, AAS for composition test, 0.1N NaOH for leaching test and hydraulic press for pressure test. The mineralcomposition of waste ceramic was consist of mordenite and clinoptilolite. Thechemical composition of those ceramic was contain of Mn 0.16 %, Cu 7.62 %, Fe0.97 %, K 2.24 %, Si 38.54 %, Ca 3 %, Mg 1 %, Al 2.9 % dan Cs 260 ppm. Toxicmetal of Cs. was not leached by water and 0.1 N NaOH. Zeolite-Cs ceramic haspressures proof < 2.5 kN. (author)

  14. High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications

    Science.gov (United States)

    Raj, Sai V.; Bhatt, Ramkrishna

    2013-01-01

    The use of reliable, high-temperature, lightweight materials in the manufacture of aircraft engines is expected to result in lower fossil and biofuel consumption, thereby leading to cost savings and lower carbon emissions due to air travel. Although nickel-based superalloy blades and vanes have been successfully used in aircraft engines for several decades, there has been an increased effort to develop high-temperature, lightweight, creep-resistant substitute materials under various NASA programs over the last two decades. As a result, there has been a great deal of interest in developing SiC/SiC ceramic matrix composites (CMCs) due to their higher damage tolerance compared to monolithic ceramics. Current-generation SiC/SiC ceramic matrix composites rely almost entirely on the SiC fibers to carry the load, owing to the premature cracking of the matrix during loading. Thus, the high-temperature usefulness of these CMCs falls well below their theoretical capabilities. The objective of this work is to develop a new class of high-temperature, lightweight, self-healing, SiC fiber-reinforced, engineered matrix ceramic composites.

  15. 三维打印结合化学气相渗透制备Si3N4-SiC复相陶瓷%Si3N4-SiC Composite Ceramic Prepared by Three Dimensional Printing and Chemical Vapor Infiltration

    Institute of Scientific and Technical Information of China (English)

    封立运; 殷小玮; 李向明

    2012-01-01

    采用三维打印(3DP)技术成型Si3N4多孔陶瓷并结合化学气相渗透( CVI) SiC制备了Si3N4-SiC复相陶瓷.研究了烧结工艺对3DP Si3N4陶瓷线收缩率和孔隙率的影响.结果表明,3DP Si3N4坯体经热解除碳后再烧结,可以获得较小的线收缩率(<6%)及较大的气孔率(77.5%).对其进行CVI SiC近尺寸强化,研究了Si3N4-SiC复相陶瓷的抗弯强度随SiC体积分数的变化规律.%Porous Si3N4 ceramics are formed by three-dimensional printing, SiC is subsequently introduced into the porous Si3N4 for consolidation by chemical vapor infiltration, thus Si3N4-SiC composite ceramics is formed. The influence of sintering process on the linear shrinkages and porosity of the 3DP Si3N4 is investigated. The sintered Si3N4 ceramics gets the smaller linear shrinkages (<6%), and bigger porosity (77.5%) after pyrolysis. Consolidation by CVI is made to these samples without changing their dimensions, the variation of the bending strength of the Si3N4-SiC composite with the volume fraction of CVI SiC is investigated.

  16. Enhancement of biodegradation and osseointegration of poly(ε-caprolactone)/calcium phosphate ceramic composite screws for osteofixation using calcium sulfate.

    Science.gov (United States)

    Wu, Chang-Chin; Hsu, Li-Ho; Tsai, Yuh-Feng; Sumi, Shoichiro; Yang, Kai-Chiang

    2016-04-01

    Internal fixation devices, which can stabilize and realign fractured bone, are widely used in fracture management. In this paper, a biodegradable composite fixator, composed of poly(ε-caprolactone), calcium phosphate ceramic and calcium sulfate (PCL/CPC/CS), is developed. The composition of CS, which has a high dissolution rate, was expected to create a porous structure to improve osteofixation to the composite fixator. PCL, PCL/CPC, and PCL/CPC/CS samples were prepared and their physical properties were characterized in vitro. In vivo performance of the composite screws was verified in the distal femurs of rabbits. Results showed that the PCL/CPC/CS composite had a higher compressive strength (28.55 ± 3.32 MPa) in comparison with that of PCL (20.64 ± 1.81 MPa) (p enhanced apatite formation of the PCL/CPC composite screw. This osteoconductive PCL/CPC/CS is a good candidate material for internal fixation devices. PMID:27041468

  17. Preparation and characterization of polyphase ceramic for fixation of actinides and fission products

    International Nuclear Information System (INIS)

    Two basic crystalline phases, a fluorite type, calcia stabilized zirconia, and a magnetoplumbite type, CaAl12O19, have been studied for incorporating the full range of waste compositions in to polyphase ceramic forms. The phase assemblage provides crystalline host phases, with stable mineral analogues, for many radionuclides in the waste. Fluorite is considered to be suitable host phase for the fixation of actinides and lanthanides. Magnetoplumbite-like structure can accommodate a wide range of elements with various charges and ionic radii. These kinds of compounds, in addition, present good chemical inertia. (author)

  18. The selection of phase composition of silicon nitride ceramics for shaping with the use of EDM machining

    Directory of Open Access Journals (Sweden)

    P. Putyra

    2011-09-01

    Full Text Available Purpose: The purpose of this study is the selection of phase composition of Si3N4 matrix ceramics with the addition of conducting phases so as to make shaping of those materials possible by means of electro discharge machining (EDM. Silicon nitride matrix materials with the addition of oxide phases (Al2O3, MgO, ZrO2 and conducting phases (TiB2, TiN were sintered by the method of SPS (Spark Plasma Sintering. Additionally the effect of oxide phases on silicon nitride sintering capacity, the value of electric resistance of nitride ceramics depending on the addition of a conducting phase and the effect of sintering parameters on selected features of produced materials were determined.Design/methodology/approach: Materials were sintered with the use of a SPS device marked with FCT-HP D 5. Apparent density ρp was measured by the hydrostatic method. Hardness was determined by the Vicker’s method at the load of 980.7 mN with the use of a Future Tech Corp digital hardness tester FM7. For the purpose of those tests a surface was prepared with the use of a Struers cutting grinder ACUTOM. Measurements of Young’s modulus for sintered samples were carried out using a ultrasonic method of transverse and longitudinal wave speed measurement with the use of a Panametrics Epoch III detector. Resistance measurement was done with the use of Wheatstone and Thomson technical bridges.Findings: The addition of titanium nitride had no effect on the reduction of electric resistance of Si3N4 matrix ceramics. The lack of electric conductivity of those materials is the result of used additions influencing sintering capacity, mainly magnesium oxide. Si3N4 matrix materials with the addition of titanium diboride are characterised by low electrical resistance with high physical and mechanical features maintained. Electric conductivity of those materials and the initial electro discharge cutting attempts prove that it is possible to shape Si3N4 matrix ceramic materials with

  19. Composition-Driven Phase Boundary and Piezoelectricity in Potassium-Sodium Niobate-Based Ceramics.

    Science.gov (United States)

    Zheng, Ting; Wu, Jiagang; Xiao, Dingquan; Zhu, Jianguo; Wang, Xiangjian; Lou, Xiaojie

    2015-09-16

    The piezoelectricity of (K,Na)NbO3 ceramics strongly depends on the phase boundary types as well as the doped compositions. Here, we systematically studied the relationships between the compositions and phase boundary types in (K,Na) (Nb,Sb)O3-Bi0.5Na0.5AO3 (KNNS-BNA, A=Hf, Zr, Ti, Sn) ceramics; then their piezoelectricity can be readily modified. Their phase boundary types are determined by the doped elements. A rhombohedral-tetragonal (R-T) phase boundary can be driven in the compositions range of 0.035≤BNH≤0.040 and 0.035≤BNZ≤0.045; an orthorhombic-tetragonal (O-T) phase boundary is formed in the composition range of 0.005≤BNT≤0.02; and a pure O phase can be only observed regardless of BNS content (≤0.01). In addition, the phase boundary types strongly affect their corresponding piezoelectricities. A larger d33 (∼440-450 pC/N) and a higher d33* (∼742-834 pm/V) can be attained in KNNS-BNA (A=Zr and Hf) ceramics due to the involvement of R-T phase boundary, and unfortunately KNNS-BNA (A=Sn and Ti) ceramics possess a relatively poor piezoelectricity (d33≤200 and d33*<600 pm/V) due to the involvement of other phase structures (O-T or O). In addition, the underlying physical mechanisms for the relationships between piezoelectricity and phase boundary types were also discussed. We believe that comprehensive research can design more excellent ceramic systems concerning potassium-sodium niobate. PMID:26302094

  20. Mechanical behavior of ceramic composite hot-gas filters after exposure to severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Pysher, D.J.; Weaver, B.L.; Smith, R.G. [Ceramic Technology Center, St. Paul, MN (United States)] [and others

    1995-08-01

    A novel type of hot-gas filter based on a ceramic fiber reinforced ceramic matrix has been developed, as reported at previous Fossil Energy Materials Conferences, through research activities at Oak Ridge National Laboratory (ORNL) and at the 3M Company. Simulated testing has been done at the Westinghouse Science and Technology Center. This filter technology has been extended to full size, 60 mm OD by 1.5 meter long candle filters and a commercially viable process for producing the filters has been developed filters are undergoing testing and demonstration use throughout the world for applications in pressurized fluidized-bed combustion (PFBC) and integrated gasification combined cycle (IGCC) plants. Demonstration tests of this ceramic composite filter along with other filters are in progress at the Tidd PFBC plant Mechanical tests were performed on the 3 M brand Ceramic Composite Candle Filter after exposure to various corrosive environments in order to assess its ability to function as a hot gas filter in coal-fired applications. Due to the different construction of ceramic composite filters and the thin composite wall versus the typical thick-walled monolithic filter, standard mechanical property tests had to be refined or modified to accurately determine the filters properties. These tests and filter property results will be described Longitudinal tensile and diametral O-ring compression tests were performed on as-produced candle filters as well as on filters which had been exposed to various environments. The exposures were for 1000 hrs at 850{degrees}C in wet air, in wet air containing Na{sub 2}CO{sub 3}, and in wet air containing NaCl. In addition, a filter which bad been coated with ash (Old Grimethorpe) was exposed to wet air at 850{degrees}C for 1000 hours.

  1. Metal-ceramic composite development based on its modelling results

    Science.gov (United States)

    Dvilis, E. S.; Khasanov, O. L.; Khasanov, A. O.; Petyukevich, M. S.

    2016-02-01

    The modeling (and its experimental verification) of packing and deformation of the composites consisted of aluminum-magnesium alloy AMg6, B4C powder and W nano-powder has been performed. The powder compositions were determined using discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders. The models of maximum mixture packing densities have been rendered.

  2. Fiber reinforced superalloys, ceramics, and refractory metals, and directionally solidified eutectics (heat-resistant composites)

    International Nuclear Information System (INIS)

    High-temperature composites have been shown to have excellent elevated-temperature tensile and stress-rupture strengths and specific strengths. Tungsten alloy fiber reinforced superalloys have been demonstrated to have stress rupture strengths at 20000F superior to superalloys and sufficient impact resistance for gas turbines. Recently developed tungsten alloy fibers should permit production of composites with use-temperatures (gas turbine blades, vanes) as high as 24000F. Their main problem is associated with the direction and perfection of growth of strong whiskers or lamina in irregularly shaped components. Artificially made whisker composites are believed to warrant serious consideration. Use-temperatures of refractory metal matrix composites can be as much as 25000F for Nb matrix composites and over 30000F for W matrix composites. Ceramic matrix composites with use-temperatures ranging from 18000F to over 30000F are possibilities. Stationary, large, turbines for power generation may make use of refractory fiber/superalloy matrix, ceramic matrix, and coated refractory matrix composites. Such an application may capitalize on the high-temperature strength and high use-temperatures of the composites, which, in turn, will enhance engine performance. (127 references, 62 fig, 22 tables) (U.S.)

  3. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1995-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method has the potential to facilitate the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent efforts have focused on transferring the joining technology to industry. Several industrial partners have been identified and collaborative research projects are in progress. Investigations are focusing on applying the joining method to sintered a-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  4. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1996-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  5. Intraoral repair of all ceramic fixed partial denture utilizing preimpregnated fiber reinforced composite.

    Science.gov (United States)

    Turkaslan, Süha; Tezvergil-Mutluay, Arzu

    2008-01-01

    All ceramic fixed partial dentures (FPD)s exhibit enhanced biocompatibility and esthetics as compared to metal-ceramic restorations. However, framework fractures are frequently reported especially when the connector dimensions are inadequate to withstand the high tensile stresses. The repair of the failed connector would be desirable rather than the complete removal and renewal since the latter is an expensive and time consuming procedure. Furthermore, the replacement or removal of the restoration for extra-oral repair purposes might increase the risk of destroying the entire restoration or damaging the abutment teeth during the removal. This article presents a direct intra-oral method that may be used to repair the connector fractures of all-ceramic FPDs which are otherwise clinically satisfactory. In the present technique, the connector is reconstructed intraorally utilizing composite resin restorative material reinforced with E-glass-fiber. PMID:19212511

  6. Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

    Science.gov (United States)

    Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

    1988-01-01

    An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

  7. Analysis of nanostructure and nanochemistry by ASAXS: Accessing phase composition of oxyfluoride glass ceramics doped with Er3+/Yb3+

    International Nuclear Information System (INIS)

    Here, we describe the analysis of the nanostructure and average chemical compositions of each phase present in an oxyfluoride glass ceramic, which is composed of fluoride nanocrystals and an oxide glass matrix. The overall composition of the oxyfluoride glass ceramic as prepared is 21.1%SiO2 6.5%B2O3 7.0%Al2O3 21.0%PbF2 14.3%CdF2 11.0%YbF3 0.5%ErF3 11.0%PbO 7.6%CdO(mole %). Nanocrystals begin to grow at temperatures above the glass transformation temperature at 678 K as observed by x-ray diffraction. We report results from anomalous small-angle x-ray scattering taken at energies of x-ray absorption edges of Er, Yb, Pb, and Cd. By nonlinear regression of the scattering curves obtained from different edges simultaneously, the nanocrystals were found to be describable as polydisperse spheroids. The length of the smaller axis was found to be 6.4±1.4 nm while the larger axis was found to be 17.7±3.9 nm. By analyzing the scattering contrast as a function of the x-ray energy we found cadmium only in the glass matrix.

  8. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    International Nuclear Information System (INIS)

    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT–ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  9. Preparation and characterization of PVC /ENR/CNTs Nano composites

    International Nuclear Information System (INIS)

    Poly (vinyl chloride), PVC/ epoxidized natural rubber blend, ENR/ carbon nano tubes, CNTs were prepared by using melt and solution blending methods. Addition of 2 phr of CNTs found to cause a drop in the tensile strength, Ts of the 50/ 50 PVC/ ENR blend. The nano composites prepared by the melt blending method exhibited higher values of Ts compared to the nano composites prepared by solution blending. Melt blending found to be an efficient method to prepare PVC/ ENR/ CNTs nano composites. (author)

  10. Fibrous monoliths: Economic ceramic matrix composites from powders [Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rigali, Mark; Sutaria, Manish; Mulligan, Anthony; Creegan, Peter; Cipriani, Ron

    1999-05-26

    The project was to develop and perform pilot-scale production of fibrous monolith composites. The principal focus of the program was to develop damage-tolerant, wear-resistant tooling for petroleum drilling applications and generate a basic mechanical properties database on fibrous monolith composites.

  11. Preparation and characterization of Li4SiO4 ceramic pebbles by graphite bed method

    International Nuclear Information System (INIS)

    Highlights: • Lithium orthosilicate pebbles were fabricated by a new graphite bed process. • Two routes using different raw materials have been conducted in this work. • The fabricated pebbles exhibit a high relative density with uniform microstructure. • This method is short and simple as the pebbles could be fabricated in a continuous process. - Abstract: Lithium-based ceramics have long been recognized as tritium breeding materials in fusion reactor blankets. Lithium orthosilicate (Li4SiO4) is one of these materials and has been recommended by many ITER research teams as the first selection for the solid tritium breeder. In this paper, the fabrication of Li4SiO4 pebbles used as tritium breeder by a graphite bed method was studied for the first time. Ceramic powders and deionized water were mixed and ball milled to obtain homogeneous suspensions. And then the ceramic suspensions were dispersed on spread graphite powder through nozzles. Spherical droplets with highly uniform size were formed by the surface tension of the liquid droplets. The droplets converted into green pebbles after drying. After calcination and sintering, Li4SiO4 pebbles with desired size and shape were prepared. The obtained Li4SiO4 pebbles had narrow size distribution and favorable sphericity. Thermal analysis, phase analysis and microstructure observation of the pebbles were carried out systematically. Properties of the prepared pebbles were also characterized for crushing load strength, density and porosity, etc. The values were found to be conforming to the desired properties for used as solid breeder

  12. Ceramics reinforced metal base composite coatings produced by CO II laser cladding

    Science.gov (United States)

    Yang, Xichen; Wang, Yu; Yang, Nan

    2008-03-01

    Due to the excellent performance in high strength, anti-temperature and anti-wear, ceramics reinforced metal base composite material was used in some important fields of aircraft, aerospace, automobile and defense. The traditional bulk metal base composite materials are the expensive cost, which is limited in its industrial application. Development of laser coating of ceramics reinforced metal base composite is very interesting in economy. This paper is focused on three laser cladding ceramics coatings of SiC particle /Al matrix , Al IIO 3 powder/ Al matrix and WC + Co/mild steel matrix. Powder particle sizes are of 10-60μm. Chemical contents of aluminum matrix are of 3.8-4.0% Cu, 1.2-1.8% Mg, 0.3-0.99% Mn and balance Al. 5KW CO II laser, 5 axes CNC table, JKF-6 type powder feeder and co-axis feeder nozzle are used in laser cladding. Microstructure and performance of laser composite coatings have been respectively examined with OM,SEM and X-ray diffraction. Its results are as follows : Microstructures of 3C-,6H- and 5H- SiC particles + Al + Al 4SiC 4 + Si in SiC/Al composite, hexagonal α-Al IIO 3 + cubic γ-Al IIO 3 + f.c.c Al in Al IIO 3 powder/ Al composite and original WC particles + separated WC particles + eutectic WC + γ-Co solid solution + W IIC particles in WC + Co/steel coatings are respectively recognized. New microstructures of 5H-SiC in SiC/Al composite, cubic γ-Al IIO 3 in Al IIO 3 composite and W IIC in WC + Co/ steel composite by laser cladding have been respectively observed.

  13. Preparation of homogeneous B4C ceramics with high toughness by tape casting

    International Nuclear Information System (INIS)

    Highlights: ► The homogeneous B4C ceramics are prepared by tape casting and hot pressing. ► Phase, microstructure and mechanical properties of samples were investigated. ► The reasons for the improvement in mechanical properties were discussed. - Abstract: The homogeneous B4C ceramics are successfully prepared through tape casting, laminating and hot pressing. The obtained B4C slurry exhibited a shear thinning behavior. After tape casting, both sides of the green sheets were smooth and homogeneous. After lamination and decomposition treatment developed in argon, hot press sintering of laminated boron carbide was proceed at 2000 °C. The results indicate that the strength and fracture toughness of B4C specimens are 585 MPa and 4.9 MPa m1/2, respectively. The primary fracture mode is an intergranular type. The reasons for the improvement in mechanical properties should lie in the tape casting processing technique and the presence of carbonaceous residues in specimen.

  14. Characterisation of mullite - ZrO{sub 2} ceramics prepared by various methods

    Energy Technology Data Exchange (ETDEWEB)

    Sedmale, G; Sperberga, I; Hmelov, A [Riga Technical University, Institute of Silicate Materials, Azenes Str. 14/24, Riga LV1048 (Latvia); Steins, I, E-mail: gsedmale@ktf.rtu.l [Riga Technical University, Institute of Inorganic Chemistry, Miera Str. 34, Salaspils LV2169 (Latvia)

    2011-10-29

    Mullite - ZrO{sub 2} ceramics was sintered from variously prepared powder mixtures -different time milled and hydrothermal synthesized. As sintering aid 8 wt. % illite clay for one part of starting mixtures was added. Two sintering routes was applied for consolidation of powder - spark plasma sintering (SPS) technique and conventional sintering reactions in air. It is shown that the structure of sintered samples for SPS was completed at 1250 deg. C and by conventional - at 1300 deg. C. The developed microstructure both conventional and SPS can be characterized by mullite matrix with evenly distributed ZrO{sub 2} grains. For conventionally prepared and sintered samples corundum and ZrO{sub 2} tetragonal grains are observed, but for SPS dominates ZrO{sub 2} cubic. The microstructure of ceramic samples from hydrothermal synthesized powders and consolidated by SPS is amorphous like, with xenomorfic crystals of mullite and inclusions of ZrO{sub 2} cubic grains. It is stated that additive of illite clay promotes the densification. At conventional sintering clay prevents the transformation of ZrO{sub 2} tetragonal to ZrO{sub 2} monoclinic by cooling of samples, but for SPS promotes formation of ZrO{sub 2} cubic. SPS sintered samples processed from conventionally milled powder mixture are characterized by pressure strength.

  15. Characterisation of mullite - ZrO2 ceramics prepared by various methods

    International Nuclear Information System (INIS)

    Mullite - ZrO2 ceramics was sintered from variously prepared powder mixtures -different time milled and hydrothermal synthesized. As sintering aid 8 wt. % illite clay for one part of starting mixtures was added. Two sintering routes was applied for consolidation of powder - spark plasma sintering (SPS) technique and conventional sintering reactions in air. It is shown that the structure of sintered samples for SPS was completed at 1250 deg. C and by conventional - at 1300 deg. C. The developed microstructure both conventional and SPS can be characterized by mullite matrix with evenly distributed ZrO2 grains. For conventionally prepared and sintered samples corundum and ZrO2 tetragonal grains are observed, but for SPS dominates ZrO2 cubic. The microstructure of ceramic samples from hydrothermal synthesized powders and consolidated by SPS is amorphous like, with xenomorfic crystals of mullite and inclusions of ZrO2 cubic grains. It is stated that additive of illite clay promotes the densification. At conventional sintering clay prevents the transformation of ZrO2 tetragonal to ZrO2 monoclinic by cooling of samples, but for SPS promotes formation of ZrO2 cubic. SPS sintered samples processed from conventionally milled powder mixture are characterized by pressure strength.

  16. Characterisation of mullite - ZrO2 ceramics prepared by various methods

    Science.gov (United States)

    Sedmale, G.; Sperberga, I.; Hmelov, A.; Steins, I.

    2011-10-01

    Mullite - ZrO2 ceramics was sintered from variously prepared powder mixtures -different time milled and hydrothermal synthesized. As sintering aid 8 wt. % illite clay for one part of starting mixtures was added. Two sintering routes was applied for consolidation of powder - spark plasma sintering (SPS) technique and conventional sintering reactions in air. It is shown that the structure of sintered samples for SPS was completed at 1250°C and by conventional - at 1300°C. The developed microstructure both conventional and SPS can be characterized by mullite matrix with evenly distributed ZrO2 grains. For conventionally prepared and sintered samples corundum and ZrO2 tetragonal grains are observed, but for SPS dominates ZrO2 cubic. The microstructure of ceramic samples from hydrothermal synthesized powders and consolidated by SPS is amorphous like, with xenomorfic crystals of mullite and inclusions of ZrO2 cubic grains. It is stated that additive of illite clay promotes the densification. At conventional sintering clay prevents the transformation of ZrO2 tetragonal to ZrO2 monoclinic by cooling of samples, but for SPS promotes formation of ZrO2 cubic. SPS sintered samples processed from conventionally milled powder mixture are characterized by pressure strength.

  17. Review on preparation techniques of particle reinforced metal matrix composites

    Directory of Open Access Journals (Sweden)

    HAO Bin

    2006-02-01

    Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

  18. Advanced SiC/SiC Ceramic Composites For Gas-Turbine Engine Components

    Science.gov (United States)

    Yun, H. M.; DiCarlo, J. A.; Easler, T. E.

    2004-01-01

    NASA Glenn Research Center (GRC) is developing a variety of advanced SiC/SiC ceramic composite (ASC) systems that allow these materials to operate for hundreds of hours under stress in air at temperatures approaching 2700 F. These SiC/SiC composite systems are lightweight (approximately 30% metal density) and, in comparison to monolithic ceramics and carbon fiber-reinforced ceramic composites, are able to reliably retain their structural properties for long times under aggressive gas-turbine engine environments. The key for the ASC systems is related first to the NASA development of the Sylramic-iBN Sic fiber, which displays higher thermal stability than any other SiC- based ceramic fibers and possesses an in-situ grown BN surface layer for higher environmental durability. This fiber is simply derived from Sylramic Sic fiber type that is currently produced at ATK COI Ceramics (COIC). Further capability is then derived by using chemical vapor infiltration (CVI) and/or polymer infiltration and pyrolysis (PIP) to form a Sic-based matrix with high creep and rupture resistance as well as high thermal conductivity. The objectives of this study were (1) to optimize the constituents and processing parameters for a Sylramic-iBN fiber reinforced ceramic composite system in which the Sic-based matrix is formed at COIC almost entirely by PIP (full PIP approach), (2) to evaluate the properties of this system in comparison to other 2700 F Sylramic-iBN systems in which the matrix is formed by full CVI and CVI + PIP, and (3) to examine the pros and cons of the full PIP approach for fabricating hot-section engine components. A key goal is the development of a composite system with low porosity, thereby providing high modulus, high matrix cracking strength, high interlaminar strength, and high thermal conductivity, a major property requirement for engine components that will experience high thermal gradients during service. Other key composite property goals are demonstration at

  19. Porosity characterization of fiber-reinforced ceramic matrix composite using synchrotron X-ray computed tomography

    Science.gov (United States)

    Zou, C.; Marrow, T. J.; Reinhard, C.; Li, B.; Zhang, C.; Wang, S.

    2016-03-01

    The pore structure and porosity of a continuous fiber reinforced ceramic matrix composite has been characterized using high-resolution synchrotron X-ray computed tomography (XCT). Segmentation of the reconstructed tomograph images reveals different types of pores within the composite, the inter-fiber bundle open pores displaying a "node-bond" geometry, and the intra-fiber bundle isolated micropores showing a piping shape. The 3D morphology of the pores is resolved and each pore is labeled. The quantitative filtering of the pores measures a total porosity 8.9% for the composite, amid which there is about 7.1~ 9.3% closed micropores.

  20. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Science.gov (United States)

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  1. Preparation of Inkjet-Printed NiO Films for Ba(Ti,Zr)O3-Based Ceramics and Application to Multilayer Ceramics with Ni Electrodes

    Science.gov (United States)

    Sakai, Yuichi; Futakuchi, Tomoaki; Adachi, Masatoshi

    2008-09-01

    The possibility of fabricating a lead-free multilayer ceramic (MLC) actuator with Ni inner electrodes prepared by inkjet printing has been investigated. Inkjet ink containing NiO powder was prepared. NiO films were prepared on [(BaO)1.00(CaO)0.01](Ti0.95Zr0.05)O2 green sheets by the inkjet method and co-fired in a reducing atmosphere. After co-firing, the NiO films were reduced to metal Ni films, which acted as electrodes. The remanent polarization Pr and coercive field Ec of the ceramics were 2.5 µC/cm2 and 3.0 kV/cm, respectively. The Curie temperature, orthorhombic-tetragonal transition temperature, and rhombohedral-orthorhombic transition temperature were 110, 45, and 0 °C, respectively. The [(BaO)1.00(CaO)0.01](Ti0.95Zr0.05)O2 MLCs with Ni inner electrodes were prepared using NiO ink. The diffusion and reaction of Ni to ceramic layers were not observed. The displacement of the MLCs with seven active layers was approximately 0.17 µm when the electric field was 20 kV/cm. It is expected that inkjet printing using NiO ink will be applicable to the fabrication of lead-free MLC actuators with Ni inner electrodes.

  2. The effect of composition, processing conditions, and irradiation, on lattice defects in spinel ceramics

    Science.gov (United States)

    Bazilevskaya, T. A.; Gritsyna, V. T.; Orlinski, D. V.; Udalova, L. V.; Voitsenya, A. V.

    1998-03-01

    The lattice defects in pure spinel ceramics MgO· nAl 2O 3 were investigated as to their dependence on composition, temperature, and time duration of calcination in the course of synthesizing spinel powder. Defects were studied by optical methods measuring absorption and photo-, thermo-, and X-ray-stimulated luminescence. The variation of ceramic composition 0.98≤ n≤1.02 leads to the formation of different absorption bands: at n1 the band is at 620 nm (2.0 eV) with Δ E=0.5 eV; and at n=1 ceramics are transparent. In luminescence spectra, prominent bands were observed at 253, 370, and 520 nm. Variation of temperature of calcination in the range of 1150-1220°C; duration of calcination of 0.5-2.0 h; and irradiation with X-rays, electrons, and neutrons cause changes in the relative intensities of the absorption and luminescence bands, which makes identifying the nature of lattice defects in spinel ceramics possible.

  3. The effect of composition, processing conditions, and irradiation, on lattice defects in spinel ceramics

    International Nuclear Information System (INIS)

    The lattice defects in pure spinel ceramics MgO.nAl2O3 were investigated as to their dependence on composition, temperature, and time duration of calcination in the course of synthesizing spinel powder. Defects were studied by optical methods measuring absorption and photo-, thermo-, and X-ray-stimulated luminescence. The variation of ceramic composition 0.98≤n≤1.02 leads to the formation of different absorption bands: at n1 the band is at 620 nm (2.0 eV) with ΔE=0.5 eV; and at n=1 ceramics are transparent. In luminescence spectra, prominent bands were observed at 253, 370, and 520 nm. Variation of temperature of calcination in the range of 1150-1220 C; duration of calcination of 0.5-2.0 h; and irradiation with X-rays, electrons, and neutrons cause changes in the relative intensities of the absorption and luminescence bands, which makes identifying the nature of lattice defects in spinel ceramics possible. (orig.)

  4. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    International Nuclear Information System (INIS)

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm3, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced compared

  5. Effect of Load Rate on Ultimate Tensile Strength of Ceramic Matrix Composites at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Gyekenyesi, John P.

    2001-01-01

    The strengths of three continuous fiber-reinforced ceramic composites, including SiC/CAS-II, SiC/MAS-5 and SiC/SiC, were determined as a function of test rate in air at 1100 to 1200 C. All three composite materials exhibited a strong dependency of strength on test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress-rate) to another (constant stress loading) suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics. It was further found that constant stress-rate testing could be used as an alternative to life prediction test methodology even for composite materials, at least for short range of lifetimes and when ultimate strength is used as the failure criterion.

  6. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  7. Preparation, phase structure and microwave dielectric properties of CoLi2/3Ti4/3O4 ceramic

    International Nuclear Information System (INIS)

    Graphical abstract: For chemical compatibility tests with silver electrode, mixtures of ceramic powders with 20 wt% Ag powders were cofired and analyzed to detect interactions between the low-fired samples and electrodes. XRD patterns and backscattered electron image of CoLi2/3Ti4/3O4 ceramics added with 1.5 wt% BCB cofired with Ag at 900 °C for 2 h are presented in . Backscattered electron image analysis reveals no interaction to form new phases after firing. This observation is also confirmed by the evidence of no difference between the XRD patterns before and after firing. It is obvious that the reaction of low-fired CoLi2/3Ti4/3O4 ceramics with Ag electrodes did not occur. Highlights: ► A new microwave dielectric ceramic with good properties was reported. ► The addition of BaCu(B2O5) can lower the sintering temperature from 1050 °C to 900 °C. ► The addition of BaCu(B2O5) does not induce degradation of properties. ► BCB added CoLi2/3Ti4/3O4 ceramics can co-fire with Ag electrode. -- Abstract: A new low loss microwave dielectric ceramic with composition of CoLi2/3Ti4/3O4 was prepared by a conventional solid-state reaction method. The compound has a cubic spinel structure [Fd-3m (227)] similar to MgFe2O4 with lattice parameters of a = 8.3939 Å, V = 591.42 Å3, Z = 8 and ρ = 4.30 g/cm3. This ceramic has a low sintering temperature (∼1050 °C) and good microwave dielectric properties with relative permittivity of 21.4, Q × f value of 35,000 GHz and τf value of −22 ppm/°C. Furthermore, the addition of BaCu(B2O5) (BCB) can effectively lower the sintering temperature from 1050 °C to 900 °C and does not induce much degradation of the microwave dielectric properties. Compatibility with Ag electrode indicates that the BCB added CoLi2/3Ti4/3O4 ceramics are good candidates for LTCC applications.

  8. DETERMINATION OF THE MASS TRANSFER CHARACTERIZATION OF A CERAMIC-POLYMER COMPOSITE MEMBRANE IN THE PERVAPORATION MODE

    Science.gov (United States)

    The effect of the coating layer thickness on VOC extraction performance of a ceramic polymer composite membrane has been investigated. It was found, under experimental condiitons representing typical field operation, the overall mass transfer rates of feed components were control...

  9. Mechanical Behaviors of ZrO2-Al2O3 Ceramic Composites with Y2O3 as Stabilizer

    Institute of Scientific and Technical Information of China (English)

    Qiu Tai; Wang Yuchun; Shen Chun

    2005-01-01

    The ZrO2-Al2O3 ceramic composites were prepared by appropriate techniques with commercial ZrO2 and Al2O3 powders as raw materials and Y2O3 as stabilizer. The results indicate that with the introduction of Al2O3 into the ZrO2 matrix where the quantity of additive Y2O3 is 3.5% (mole fraction), the growth of ZrO2 grains is efficiently inhibited, which helps the ZrO2 grains exist in a metastable tetragonal manner; thus higher strength and toughness are acquired. When the content of alumina is 20% (mass fraction), the bending strength and fracture toughness of the composites are 676.7 MPa and 10 MPa·m1/2 respectively, the mechanical behaviors are close to those prepared with ZrO2 and Al2O3 powders synthesized through wet chemical approach. The mechanical behaviors of the composites are well improved owing to the dispersion toughening of alumina grains and phase transformation toughening of zirconia grains.

  10. Structural Ceramics

    Science.gov (United States)

    1986-01-01

    This publication is a compilation of abstracts and slides of papers presented at the NASA Lewis Structural Ceramics Workshop. Collectively, these papers depict the scope of NASA Lewis' structural ceramics program. The technical areas include monolithic SiC and Si3N4 development, ceramic matrix composites, tribology, design methodology, nondestructive evaluation (NDE), fracture mechanics, and corrosion.

  11. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    International Nuclear Information System (INIS)

    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  12. Polymer-derived ceramic composite fibers with aligned pristine multiwalled carbon nanotubes.

    Science.gov (United States)

    Sarkar, Sourangsu; Zou, Jianhua; Liu, Jianhua; Xu, Chengying; An, Linan; Zhai, Lei

    2010-04-01

    Polymer-derived ceramic fibers with aligned multiwalled carbon nanotubes (MWCNTs) are fabricated through the electrospinning of polyaluminasilazane solutions with well-dispersed MWCNTs followed by pyrolysis. Poly(3-hexylthiophene)-b-poly (poly (ethylene glycol) methyl ether acrylate) (P3HT-b-PPEGA), a conjugated block copolymer compatible with polyaluminasilazane, is used to functionalize MWCNT surfaces with PPEGA, providing a noninvasive approach to disperse carbon nanotubes in polyaluminasilazane chloroform solutions. The electrospinning of the MWCNT/polyaluminasilazane solutions generates polymer fibers with aligned MWCNTs where MWCNTs are oriented along the electrospun jet by a sink flow. The subsequent pyrolysis of the obtained composite fibers produces ceramic fibers with aligned MWCNTs. The study of the effect of polymer and CNT concentration on the fiber structures shows that the fiber size increases with the increment of polymer concentration, whereas higher CNT content in the polymer solutions leads to thinner fibers attributable to the increased conductivity. Both the SEM and TEM characterization of the polymer and ceramic fibers demonstrates the uniform orientation of CNTs along the fibers, suggesting excellent dispersion of CNTs and efficient CNT alignment via the electrospinning. The electrical conductivity of a ceramic fibers with 1.2% aligned MWCNTs is measured to be 1.58 x 10(-6) S/cm, which is more than 500 times higher than that of bulk ceramic (3.43 x 10(-9) S/cm). Such an approach provides a versatile method to disperse CNTs in preceramic polymer solutions and offers a new approach to integrate aligned CNTs in ceramics. PMID:20423134

  13. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis.

    Science.gov (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso

    2015-01-01

    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred. PMID:25831105

  14. Approach to microstructure-behavior relationships for ceramic matrix composites reinforced by continuous fibers

    OpenAIRE

    Lamon Jacques

    2015-01-01

    Ceramic matrix composites (CMCs) reinforced with continuous fibers exhibit several features that differentiate them from homogeneous unreinforced materials. The microstructure consists of various distinct constituents: fibres, matrix, and fiber/matrix interfaces or interphases. Several entities at micro- and mesoscopic length scales can be defined depending on fiber arrangement. Furthermore, the CMCs contain flaw populations that govern matrix cracking and fiber failures. The paper describes ...

  15. Numerical Analysis of Sub-Critical Crack Growth in Particulate Ceramic Composites

    Czech Academy of Sciences Publication Activity Database

    Majer, Zdeněk; Pletz, M.; Krautgasser, C.; Náhlík, Luboš; Hutař, Pavel; Bermejo, R.

    Amsterdam: Elsevier, 2014, s. 2071-2076. (Procedia Materials Science. 3). ISSN 2211-8128. [European Conference on Fracture /20./. Trondheim (NO), 30.06.2014-04.07.2014] Grant ostatní: GA MŠk(CZ) EE2.3.30.0039 Institutional support: RVO:68081723 Keywords : Fracture Mechanics * Low Temperature Co-fired Ceramics * Micro-crack Propagation * Finite Element Method * Lifetime Estimation Subject RIV: JI - Composite Materials

  16. Structure and Composition of Ba-W-Ti-O Ceramics Interface Regions Formed at Ultrasonic Vibration

    OpenAIRE

    Karban, O.; O. Kanunnikova; Khazanov, E.; E. Salamatov; Khasanov, O.; A. Taranov

    2012-01-01

    The study of Ba-W-Ti-O ceramics has shown that the structure and composition of their interface regions differ from those in the grain bulk owing to the diffusion of tungsten atoms to the grain surface during sintering. They are determined by the conditions of compacting of dry nanopowders (compaction pressure and power of ultrasonic action) and vary in a nonmonotonic way. Increasing the pressure during dry static compacting and exposure to ultrasound result in the formation of a complex stru...

  17. Composite Coatings of Alumina-based Ceramics and Stainless Steel Manufactured by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Neufuss, Karel; Zahálka, F.

    2009-01-01

    Roč. 15, č. 2 (2009), s. 108-114. ISSN 1392-1320 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.299, year: 2009 http://internet.ktu.lt/en/science/journals/medz/medz0-97.html#Composite_Coatings_

  18. Preparation of conducting polysiloxane/polyaniline composites

    Czech Academy of Sciences Publication Activity Database

    Depa, Katarzyna; Strachota, Adam; Stejskal, Jaroslav; Bober, Patrycja; Cimrová, Věra; Prokeš, J.; Trchová, Miroslava; Šlouf, Miroslav; Hodan, Jiří

    2015-01-01

    Roč. 132, č. 35 (2015), 42429_1-42429_11. ISSN 0021-8995 R&D Projects: GA ČR GAP107/12/2445; GA ČR(CZ) GA13-26542S Institutional support: RVO:61389013 Keywords : coatings * composite s * conducting polymers Subject RIV: JI - Composite Materials Impact factor: 1.768, year: 2014

  19. Improved feed compositions for slurry-fed ceramic melters

    International Nuclear Information System (INIS)

    One method for immobilizing high-level nuclear waste is to convert it into a glass. This is commonly done by fusing together glass frit and waste, which in the case of West Valley Demonstration Project (WVDP) is an alkaline sludge. In work conducted at Battelle Pacific Northwest Laboratories for the WVDP, frit is being evaluated in large-scale, slurry-fed ceramic melter tests. However, the glass frit can give rise to some difficulties, and therefore other ''glass formers'' are being investigated in parallel. Melter feed consisting of frit is abrasive, which results in relatively high wear of pumps, valves, and piping. For example, mechanical seals can fail in a short time. Even pumps designed to avoid seal problems can exhibit significant wear of the impeller and housing, and flowmeters are similarly susceptible. To compound the situation, frit and sludge mixtures tend to separate upon standing unless they are properly agitated or transported above minimum flow velocities. If separation does occur, a ''hard pan'' can form that is difficult to resuspend. This phenomenon seems to be the reason why airlifting of a glass frit--waste suspension is frequently terminated by plugging. West Valley wastes are high in iron and contain nickel and manganese oxides and, as such, are susceptible to spinel formation during vitrification. This tendency would be increased if localized high waste to frit concentrations occurred because of separation of the frit from the waste. For the same reason, a molten sulfate phase that is both corrosive and prone to segregate cesium can form even when the average sulfate level is below the saturation limit in the glass. In contrast, a melter feed based upon a colloidal dispersion of glass formers is nonabrasive, can be easily pumped and airlifted, and is not prone to settling or thixotropic behavior. Furthermore, the glass formers mix more intimately with the waste sludge before melting than can be achieved by using frit

  20. Investigation of TaC–TaB2 ceramic composites

    Indian Academy of Sciences (India)

    Behzad Mehdikhani; Gholam Hossein Borhani; Saeed Reza Bakhshi; Hamid Reza Baharvandi

    2016-02-01

    The TaC–TaB2 composition was sintered by spark plasma (SPS) at 1900–2100°C and applied pressure of 30 MPa. TaC and 2–3 wt% B4C were used as starting powders. Densification process, phase evolution, microstructure and the mechanical properties of the composites were investigated. The results indicated that the TaC–TaB2 composition could be SPS to 97% of theoretical density in 10 min at 2100°C. Addition of B4C leads to an increase in the density sample from 76 to 97%. B4C nano-powder resists grain growth even at high temperature 2100°C. The formation of TaB2/carbon at TaC grain boundaries helps in pinning the grain boundary and inhibiting grain growth. The phase formation was associated with carbon and boron diffusion from the starting particles B4C to form TaB2 phases. TaC grain sizes decreased with increase in B4C concentration. Samples with 2.0 wt% B4C composition had highest flexure strength up to 520 MPa. The effect of B4C addition on hardness measured by microhardness has been studied. Hardness of samples containing 3.0 wt% B4C was 16.99 GPa.