Sample records for ceramic composites prepared

  1. Conductive ceramic composition and method of preparation (United States)

    Smith, J.L.; Kucera, E.H.


    A ceramic anode composition is formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The anode is prepared as a non-stoichiometric crystalline structure by reaction and conditioning in a hydrogen gas cover containing minor proportions of carbon dioxide and water vapor. The structure exhibits a single phase and substantially enhanced electrical conductivity over that of the corresponding stoichiometric structure. Unexpectedly, such oxides and oxygenates are found to be stable in the reducing anode fuel gas of a molten carbonate fuel cell. 4 figures.

  2. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)


    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  3. Modelling and analysis of CVD processes in porous media for ceramic composite preparation

    NARCIS (Netherlands)

    Lin, Y.S.; Burggraaf, A.J.


    A continuum phenomenological model is presented to describe chemical vapour deposition (CVD) of solid product inside porous substrate media for the preparation of reinforced ceramic-matrix composites [by the chemical vapour infiltration (CVI) process] and ceramic membrane composites (by a modified C

  4. Preparation and Microstructure of Glass-ceramics and Ceramic Composite Materials

    Institute of Scientific and Technical Information of China (English)

    HE Feng; XIE Junlin; HAN Da


    The technology and microstructure of glass-ceramics and ceramic composite materials were studied.A suitable ceramic body was chosen on the basis of the sintering temperature of CaO-Al2O3-SiO2 system glass-ceramics.According to the expansion coefficient of the ceramic body,that of CaO-Al2O3-SiO2 system glass-ceramics was adjusted.a-wollastonite was found present as the major crystalline phase in glass-ceramic.The CaO-Al2O3-SiO2 system glass-ceramic layer and ceramic body could be sintered together by adjusting the sintering period.The compositions of glass-ceramic layer and ceramic body diffuse mutually at 1100℃.resulting in an interface between them.To achieve good sintered properties of glass-ceramics and the chosen ceramic body,at least a four-hour sintering time is used.

  5. Preparation of Machinable Y-TZP/LaPO4 Composite Ceramics by Liquid Precursor Infiltration

    Institute of Scientific and Technical Information of China (English)

    周振君; 杨正方; 袁启明; 李秀华


    A machinable Y-TZP/LaPO4 composite ceramic was prepared by infiltrating LaPO4 liquid precursor into Y-TZP porous ceramic. Sintered Y-TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y-TZP/LaPO4 composite ceramics containing different LaPO4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y-TZP/LaPO4 composite ceramics containing 2.3% to 7.5% (volume fraction) LaPO4 has good machinability as well as outstanding mechanical properties.

  6. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

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    Shuilin Zheng


    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  7. Preparation of Bauxite Ceramic Microsphere

    Institute of Scientific and Technical Information of China (English)

    CHENG Xiaosu; LIU Pingan; LI Xiuyan; SHUI Anze; ZENG Lingke


    Ceramic microspheres were prepared by using Chinese bauxite as raw materials through the centrifugal spray drying method. The control technology of microsphere size, degree of sphericity was researched. The ceramic microspheres were sintered by a double sintering process. The microstructure and composition of ceramic microsphere were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray energy spectroscopy. The results show that the degree of sphericity of the ceramic microsphere was good and the particle size was 10-100 μm. The XRD analysis reveals that the main crystalline phase of the ceramic microsphere was α- Al2O3 and mullite (3Al2O3·2SiO2). The product can be used as reinforced material for composite material, especially for antiskid and hard wearing aluminum alloy coating.

  8. Preparation and Mechanical Properties of Al2O3/Al Laminated Ceramic Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    HUANG Kangming; LI Weixin; XIE Binhuan; RAO Pinggen; PENG Cheng; CHEN Dabo; WU Jianqing


    Three series of Al2O3/Al laminated ceramic matrix composites,named SPA,SPV and HP,were fabricated by different methods.SPA and SPV were prepared using Al2O3 slices and Al slurry via screen printing and subsequent heat treatment in air or vacuum.HP samples were made by hot pressing the layered stack of Al foils and Al2O3 slices.SEM and XRD were applied to analyze the microstructure and the interlayer crystal phase.The bending strength,fracture toughness and fracture work of the samples made by the three methods were measured and compared.The results show that the composites have much better toughness and higher fracture work than the Al2O3 slice.Among the samples made by the three methods,the samples made by hot pressing have the optimum mechanical performance.The displacement-load curves and fracture mechanism were analyzed.

  9. Characterization of Ceramic Composite-Membranes Prepared by ORMOSIL Coating Sol

    Institute of Scientific and Technical Information of China (English)

    Goo-Dae Kim; Tae-Bong Kim


    Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under different molecular weight of polymer species [polyethylene glycol (PEG) ] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol (PEG)]. The properties of as-prepared ormosil sol such as,viscosity, gelation time were characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its micro-structure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross-flow apparatus. The ormosil sol coated Membrane is easily formed by steric effect of polymer and it improves flux efficiency because infiltration into porous support decreased. Its flux efficiency is elevated about 200(1/m2·h) compared with colloidal sol coated membrane at point of five minutes from starting test.

  10. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji


    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  11. Preparation and performance of thin-layered PdAu/ceramic composite membranes

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Lei; Goldbach, Andreas; Zeng, Gaofeng; Xu, Hengyong [Dalian Institute of Chemical Physics, Chinese Academy of Science, Zhongshan Road 457, Dalian 116023 (China)


    Preparation of 3-5 {mu}m thick, hydrogen-selective PdAu layers via sequential electroless plating of Pd and Au onto ceramic microfiltration membranes was investigated employing a cyanide-free Au plating bath. The Au deposition rate was strongly dependent on bath temperature and alkalinity reaching an optimum at 333 K and pH 10. Homogenous alloying of the separate metal layers under atmospheric H{sub 2} proved to be a protracted process and required approximately a week at 873 K for a PdAu layer as thin as 3 {mu}m. After 300 h annealing at 823 K the 5 {mu}m thick PdAu layer of a composite membrane still exhibited a Au gradient declining from 7.4 at.% at the top surface to 5.5 at.% at the support interface despite that the H{sub 2} permeation rate had become stable. Nonetheless, the membrane exhibited a very high H{sub 2} permeability of e.g. 1.3 x 10{sup -8} mol m m{sup -2} s{sup -1} Pa{sup -0.5} at 673 K, but it decreased much faster with temperature below 573 K than above, likely due to a change from bulk H diffusion-controlled to H{sub 2} adsorption or desorption-limited transport. The composite membrane withstood cycling between 523 and 723 K in H{sub 2} well showing that differing thermal expansion of the joined metallic and ceramic materials stayed within the tolerance range up to 723 K. (author)

  12. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)



    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  13. Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

    Institute of Scientific and Technical Information of China (English)

    MA Zhuang; SUN Fang-hong; LI Zhi-chao


    Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAl2O4, ZnAl2O4,Al2SiO5, Ni3Fe and Fe3Al, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance by 10.3 times, and the wear resistance by 2.39 times.

  14. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    Directory of Open Access Journals (Sweden)

    Sanjay Kumar Upadhyay


    Full Text Available Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO prepared with microwave assisted radiant hybrid sintering (MARH are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO phase in the ferroelectric (BTSO matrix as evidenced from back-scattered scanning electron micrographs.

  15. Ceramic Composite Thin Films (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)


    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  16. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance. (United States)

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn


    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

  17. Ceramic composites: Enabling aerospace materials (United States)

    Levine, S. R.


    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  18. Preparation and characteristics of porous ceramics

    Institute of Scientific and Technical Information of China (English)

    Dongmei SHAO; Peiping ZHANG; Liyan MA; Juanjuan LIU


    Pyrophyllite is always used for making porous ceramics. In order to design the preparation technics of porous ceramics with pyrophyllite reasonably we must know the classifications, characteristics, properties and applications of porous ceramics. The classification and characteristics of porous ceramics are reviewed in this article; and several common preparations with their advantages and disadvantages are also introduced. The authors discussed the problems existing in researching and developing process for porous ceramics, and forecasted the development prospect of porous ceramics.

  19. Preparation of Fe-Al Intermetallic / TiC-Al2O3 Ceramic Composites from Ilmenite by SHS

    Institute of Scientific and Technical Information of China (English)


    Fe-Al intermetallic/TiC-Al2O3 ceramic composites were successfully prepared by self-propagating high-temperature synthesis (SHS) from natural ilmenite, aluminium and carbon as the raw materials. The effects of carbon sources, preheating time and heat treatment temperature on synthesis process and products were investigated in detail, and the reaction process of the FeTiO3-Al-C system was also discussed.It is shown that the temperature and velocity of the combustion wave are higher when graphite is used as the carbon source, which can reflect the effect of the carbon source structure on the combustion synthesis;Prolonging the preheating time or heat treatment temperature is beneficial to the formation of the ordered intermetallics; The temperature and velocity of the combustion wave arc improved, but the disordered alloys are difficult to eliminate with the preheating time prolonged. The compound powders mainly containing ordered Fe3Al intermetallic can be prepared through heat treatment at 750 ℃.

  20. A novel BN–MAS system composite ceramics with greatly improved mechanical properties prepared by low temperature hot-pressing

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Delong; Yang, Zhihua, E-mail:; Duan, Xiaoming; Liang, Bin; Li, Qian; Jia, Dechang, E-mail:; Zhou, Yu


    A novel composite ceramics with excellent mechanical properties was fabricated by means of low temperature hot-pressing using hexagonal boron nitride (h-BN) and magnesium aluminum silicate (MAS) as raw materials. The influences of starting MAS content on the microstructural evolution and mechanical properties of the composites were investigated. The results indicate that the effective enhancement of relative density of composites has been achieved, which shows that MAS is an effective liquid-phase sintering aid during the hot-pressing. MAS also can improve the structural ordering of h-BN flakes. On the other hand, h-BN exhibits significant inhibiting effect on the crystallization of α-Cordierite. Furthermore, h-BN flakes with layered structure can play a role in strengthening the MAS matrix. So h-BN and MAS are considered to be co-enhanced by each other, resulting in better sintering ability and the mechanical properties of composite ceramics are better than that of both h-BN and MAS. Composite ceramics incorporated with 50 wt% MAS exhibits the highest bending strength and fracture toughness of 213±25 MPa and 2.49±0.35 MPa m{sup 1/2}, respectively.

  1. Ceramic veneers with minimum preparation. (United States)

    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; Carvalho, Ricardo Marins; Furuse, Adilson Yoshio


    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative treatment also improved the function of the anterior guidance. It can be concluded that the conservative use of minimum thickness ceramic laminate veneers may provide satisfactory esthetic outcomes while preserving the dental structure.

  2. Preparation and microwave characterization of BaNd{sub 2-x}Sm{sub x}Ti{sub 4}O{sub 12} (0 {<=} x {<=} 2) ceramics and their effect on the temperature coefficient of dielectric constant in polytetrafluoroethylene composites

    Energy Technology Data Exchange (ETDEWEB)

    Stanly Jacob, K.; Satheesh, R. [Centre for Materials for Electronics Technology, Department of Information Technology, Ministry of Communication and Information Technology, Govt. of India, M.G. Kavu, Athani P.O., Thrissur 680771, Kerala (India); Ratheesh, R., E-mail: [Centre for Materials for Electronics Technology, Department of Information Technology, Ministry of Communication and Information Technology, Govt. of India, M.G. Kavu, Athani P.O., Thrissur 680771, Kerala (India)


    High dielectric and temperature-stable ceramic compositions have been prepared through solid-state ceramic route. The structure and microstructure of the ceramics have been studied using powder X-ray diffraction and scanning electron microscopic techniques. The dielectric properties of well-sintered ceramics are studied in the microwave frequency region using Hakki and Coleman post-resonator technique. The samples exhibited high dielectric constant (>77), relatively high quality factor (>1500) and near zero temperature coefficient of resonant frequency. Phase pure calcined ceramic materials are incorporated in the polytetrafluoroethylene matrix through a proprietary process comprising of sigma mixing, extrusion, calendering followed by hot pressing for the fabrication of planar circuit laminates. The effect of temperature coefficient of dielectric constant of the resultant polytetrafluoroethylene/ceramic composite materials is studied with respect to compositional variation of the filler materials.

  3. Ceramic veneers with minimum preparation


    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; de CARVALHO, Ricardo Marins; Furuse, Adilson Yoshio


    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative t...

  4. Micromechanical Evaluation of Ceramic Matrix Composites (United States)


    Materials Sciences Corporation AD-A236 756 M.hM. 9 1 0513 IEIN HIfINU IIl- DTIC JUN 06 1991 MICROMECHANICAL EVALUATION OF S 0 CERAMIC MATRIX COMPOSITES C...Classification) \\() Micromechanical Evaluation of Ceramic Matrix Composites ) 12. PERSONAL AUTHOR(S) C-F. Yen, Z. Hashin, C. Laird, B.W. Rosen, Z. Wang 13a. TYPE...and strengthen the ceramic composites. In this task, various possibilities of crack propagation in unidirectional ceramic matrix composites under

  5. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)


    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)


    Institute of Scientific and Technical Information of China (English)

    陆洪彬; 陈建华; 冯春霞; 焦宝祥; 孟祥康


    The mullite-aluminium titanate (MAT) ceramic composites were prepared via the gelcasting or dry pressing processes us- ing industrial mullite and aluminium titanate (Al2TiO5) powders with different mass ratios, that titanate was synthesized by doping the bi-component additive of 10% (in mole, the same below) MgO and 15% SiO2 relative to Al2O3. Effects of the bi-component additive on the phase composition and thermal stabilization of aluminium titanate powder were analyzed by X-ray diffraction and the micro- structures of MAT ceramic composites were characterized by scanning electron microscopy. The effects of aluminium titanate content on the bending strength and average thermal expansion coefficient (room temperature-1000 ℃) of the MAT ceramic composites pre- pared by dry pressing or gelcasting shaping processes were also investigated. The results show that the bi-component additive of MgO and SiO2 can promote the formation of Al2TiO5 and enhance its thermal stabilization. The MAT ceramic composites prepared by gel- casting process obtain more homogenous structure and higher bending strength than that prepared by dry pressing process. The MAT ceramic composite prepared by gelcasting process and containing 10% (mass fraction) Al2TiO5 has the maximum bending strength of 110.05 MPa.%引入10%(摩尔分数,相对于A12O3,下同)MgO和15%SiO2双组分添加剂合成了钛酸铝粉体.采用不同质量比的钛酸铝粉体和工业莫来石,用干压和注凝成型工艺制备了莫来石-钛酸铝(mullite-aluminium titanate,MAT)复相陶瓷.用X射线衍射分析了双组分添加剂对钛酸铝相组成和热稳定性的影响.通过扫描电镜表征了MAT复相陶瓷的微结构.研究了钛酸铝含量对采用于压、注凝2种成型工艺制备的MAT复相陶瓷的弯曲强度和平均热膨胀系数(室温~1 000℃)的影响.结果表明:MgO和SiO2双组分添加剂促进了钛酸铝的形成,增强了钛酸铝的热稳定性.通过注凝成型制备

  7. Preparation, microstructure and oxidation resistance of SiCN ceramic matrix composites with glass-like carbon interface

    Directory of Open Access Journals (Sweden)

    Yi Xia


    Full Text Available Glass-like carbon (GC interface was successfully introduced into carbon fiber-reinforced SiCN ceramic matrix composite (C/GC/SiCN by polymer infiltration and pyrolysis using phenolic resin as precursor. In order to highlight the Oxidation resistance of GC interface, the Oxidation behavior of GC, carbon fiber (Cf containing approximately 0.3 μm GC coating and C/GC/SiCN was investigated by means of weight changes and residual strength ratio before and after oxidizing, and the results were also compared with that of Cf containing Pyrocarbon (PyC coating and C/PyC/SiCN composite. Scanning electron microscopy displays homogeneous, adherent GC coating on Cf. Weight loss rate of Cf containing GC coating is lower than that of Cf containing PyC coating. The residual stress ratio of C/GC/SiCN was higher than that of C/PyC/SiCN. The results indicate that GC interface can improve anti-oxidation of Cf-reinforced composite than PyC interface.

  8. Polymer - Ceramic Composites. (United States)


    characteristic properties of our composite films are then compared with those of Piezel, a commercially available composite, manufactured by the Daikin Industry...S obtained on PIEZEL (composite of PZT and PVDF copolymer, supplied by Daikin Industries Limited of Japan) are also presented. 1% % .... . ,,, ,,,,~m

  9. Preparation and performance of ZnO nanowires modified carbon fibers reinforced NiFe{sub 2}O{sub 4} ceramic matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei, E-mail:; Jiao, Wanli


    Highlights: •Unlike existing chemical modification, the liquid growth remains fiber’s strength. •ZnO nanowires array are grown on carbon fibers with controllable morphology. •ZnO nanowires array modified carbon fibers can reinforce the strength of ceramic matrix composite. •This research will provide a means to produce multifunctional composites. -- Abstract: The surface of carbon fibers was modified by ZnO nanowires using the liquid growth method. NiFe{sub 2}O{sub 4} ceramic matrix composites reinforced by the modified carbon fibers were prepared by a high-temperature solid-state reaction method at 1300 °C for 5 h in N{sub 2} atmosphere. The influences of modified carbon fibers on the mechanical performances of NiFe{sub 2}O{sub 4} composites were investigated. The crystal structure of modified carbon fibers and the morphology of modified carbon fibers surface and the NiFe{sub 2}O{sub 4} composites fracture cross-section were observed by meaning of X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. The results showed that hexagonal wurtzite ZnO nanowires array grew from the surface of carbon fibers vertically, with nanowires diameters ranging from 170 nm to 380 nm and lengths up to 2.8 μm. Unlike existing chemical modification and high temperature oxidation method, the liquid growth allowed morphology control and maintained the single fiber tensile strength substantially unchanged under certain growth procedures. Compared to pure NiFe{sub 2}O{sub 4} ceramic and bare carbon fibers reinforced NiFe{sub 2}O{sub 4} composite, the bending strength of NiFe{sub 2}O{sub 4} composite reinforced with ZnO nanowires surface modified carbon fibers was shown to increase by up to 70% and 45%, respectively. The development of an interphase offering control over the morphology will provide a means to produce multifunctional composites.

  10. Preparation of Glass Ceramic Based on Granulated Slag and Cullet

    Institute of Scientific and Technical Information of China (English)


    The glass-ceramic was prepared on the basis of materials of granulated slag containing high-calcium oxide and cullet.The content of granulated slag ranges from 50%-60%wt in the glass compositions. The samples were analyzed by DTA, SEM and XRD.The results show that the main crystal phase of the glass-ceramic is β-CaSiO3,Which is in scattering fiber or column form.The applying properties have also been measured.

  11. Preparation of In2O3-Sr2RuErO6 Composite Ceramics by the Spark Plasma Sintering and Their Thermoelectric Performance

    Institute of Scientific and Technical Information of China (English)

    Bo Cheng; Yuanhua Lin; Jinle Lan; Yong Liu; Cewen Nan


    In1.94Zn0.03Ge0.03O3 and Sr2RuErO6 composite ceramics have been prepared by the spark plasma sintering (SPS) technique. Microstructure studies show that the Sr2RuErO6 phases are randomly dispersed in the ln1.94Zn0.03Ge0.03O3 matrix. The results show that the Seebeck coefficient increases with increasing the amount of Sr2RuErO6, while the thermal conductivity of the composite samples is lower than that of the In1.94Zn0.03Ge0.03O3 ceramic. The thermal conductivity of the 7 vol.% Sr2RuErO6 sample can decrease to 2.15 W·m-1·K-1 at 973 K, and the evaluated maximum ZT value is 0.23 for 3 vol.% Sr2RuErO6 samples at 973 K, which makes them promising materials for the thermoelectric devices.

  12. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert


    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.




    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  14. Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Jacques, S., E-mail: [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France); Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P. [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France)


    In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called “interphase” between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC–TiC){sub n} interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC–TiC){sub n} films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

  15. Preparation and characterization of TiO2 and Si-doped octacalcium phosphate composite coatings on zirconia ceramics (Y-TZP) for dental implant applications (United States)

    Bao, Lei; Liu, Jingxiao; Shi, Fei; Jiang, Yanyan; Liu, Guishan


    In order to prevent the low temperature degradation and improve the bioactivity of zirconia ceramic implants, TiO2 and Si-doped octacalcium phosphate composite coating was prepared on zirconia substrate. The preventive effect on low temperature degradation and surface morphology of the TiO2 layer were studied. Meanwhile, the structure and property changes of the bioactive coating after doping Si were discussed. The results indicate that the dense TiO2 layer, in spite of some microcracks, inhibited the direct contact of the water vapor with the sample's surface and thus prevented the low temperature degradation of zirconia substrates. The acceleration aging test shows that the ratio of the monoclinic phase transition decreased from 10% for the original zirconia substrate to 4% for the TiO2-coated substrate. As to the Si-doped octacalcium phosphate coating prepared by biomimetic method, the main phase composition of the coating was octacalcium phosphate. The morphology of the coating was lamellar-like, and the surface was uniform and continuous with no cracks being observed. It is suggested that Si was added into the coating both through substituting for PO43- and doping as NaSiO3.

  16. Preparation and characteristic of NASICON ceramics

    Institute of Scientific and Technical Information of China (English)

    ZHU Dongmei; LUO Fa; XIE Zhanglong; ZHOU Wancheng


    Hot-pressed sintering was employed to prepare the sodium super ionic conductor (Na1+xZr2SixP3-xO12,1.8≤x≤2.2)ceramics and compare with the sample obtained from normal-press sintering. The phase formation, density, and conductivity of the hot-press sintered and the normal-press sintered samples were investigated in detail. Results show that the density of NASICON ceramics and the degree of crystallization can be improved by hot-press process efficiently. The density of the sample sintered by normal sintering is obviously lower than that sintered by hot press. XRD analysis indicates all the hot press sintered samples contain mainly monoclinic NASICON and no ZrO2 phase was found. The ionic conductivity of normal-press sintered sample is much lower than that of hot-press sintered sample. When the composition is close to Na3Zr2Si2PO12 , the dc conductivities of the hot press sintered samples were in the order of 10-3 S·cm-1.The variation of the ac conductivity with frequency in the high frequency region agrees with the power law feature of σ(ω) ∝ωn(0<n<1).

  17. Intermetallic bonded ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B.; Becher, P.F.; Schneibel, J.H.; Waters, S.B.; Menchhofer, P.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.


    A range of carbide and oxide-based cermets have been developed utilizing ductile nickel aluminide (Ni{sub 3}Al) alloy binder phases. Some of these, notably materials based upon tungsten and titanium carbides (WC and TiC respectively), offer potential as alternatives to the cermets which use cobalt binders (i.e. WC/Co). Samples have been prepared by blending commercially available Ni{sub 3}Al alloy powders with the desired ceramic phases, followed by hot-pressing. Alumina (Al{sub 2}O{sub 3}) matrix materials have also been prepared by pressurized molten alloy infiltration. The microstructure, flexure strength and fracture toughness of selected materials are discussed.

  18. Preparation and properties of dental zirconia ceramics

    Institute of Scientific and Technical Information of China (English)


    Y2O3-stabilized tetragonal zireonia polyerystalline (Y-TZP) ceramics with high-performance were prepared for dental application by use of the micro-emulsion and two-step sintering method.The crystal phase,morphology,and microstructure of the reaction products were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and transmission electron microscopy (TEM).XRD results show that the ceramics mainly consist of tetragonal zirconia.Physical and mechanical properties test results show that the bending strength,fracture toughness,and the density of full sintered Y-TZP ceramics are llS0 MPa,5.53 crown machined with this material by CAD/CAM system exhibits a verisimilitude configuration and the material's expansion coefficient well matches that of the glaze.These results further indicate that the product can be used as a promising new ceramic material

  19. Standardisation of ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Gomez Philippe


    Full Text Available The standardisation on ceramic matrix composite (CMCs test methods occurred in the 1980's as these materials began to display interesting properties for aeronautical applications. Since the French Office of standardisation B43C has participated in establishing more than 40 standards and guides dealing with their thermal mechanical properties, their reinforcement and their fibre/matrix interface. As their maturity has been demonstrated through several technological development programmes (plugs, flaps, blades …, the air framers and engine manufacturers are now thinking of develop industrial parts which require a certification from airworthiness authorities. Now the standardisation of CMCs has to turn toward documents completing the certification requirement for civil and military applications. The news standards will allow being more confident with CMCs in taking into account their specificity.

  20. Multiscale Modeling of Ceramic Matrix Composites (United States)

    Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.


    Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

  1. Effect of Rare Earth Phosphate Composite Materials on Cleanout Oil-Dirty Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    Liang Jinsheng; Zhang Jin; Liang Guangchuan; Wang Lijuan; Li Guosheng; Meng Junping; Pan Yanfen


    The ceramics with cleaning easily up oil-dirty property were prepared by doping enamel slurry with rare earth elements phosphate composite materials, and then the influence mechanisms of rare earth elements phosphate composite materials on the cleaning easily up oil-dirty property of ceramic were studied by testing the surface tension and contact angle of water, latex stability inside of ceramic product. Results that the ceramic doped enamel slurry with rare earth phosphate composite materials can reduce obviously the surface tension and contact angle of water, and make latex more stable, and so the ceramics possess excellent cleanout oil-dirty property.

  2. Low-Cost Preparation of Boron Nitride Ceramic Powders

    Institute of Scientific and Technical Information of China (English)

    LI Duan; ZHANG Changrui; LI Bin; CAO Feng; WANG Siqing; LIU Kun; FANG Zhenyu


    The amorphous boron nitride ceramic powders were prepared at 750-950 ℃ by the lowcost urea route,and the effects of preparation temperatures,molar ratios of the raw materials and oxidation treatment on the composition,structure and surface morphology of the products were investigated through FTIR,XRD and SEM.The results show that the products ceramize and crystallize gradually with the increase of the temperature.When the molar ratio and reaction temperature are 3:2 and 850 ℃,respectively,the products have high purity,compact structure and nice shape.The oxidation treatment at 450 ℃ will not impair the composition and structure of boron nitfide but effectively remove the impurities.

  3. Computer Modeling of Ceramic Boride Composites (United States)


    AFRL-AFOSR-UK-TR-2015-0016 Computer Modeling of Ceramic Boride Composites Dr. Valeriy V. Kartuzov SCIENCE AND TECHNOLOGY...Research Laboratory Air Force Office of Scientific Research European Office of Aerospace Research and Development Unit 4515, APO AE 09421-4515...4. TITLE AND SUBTITLE Computer Modeling of Ceramic Boride Composites  5a. CONTRACT NUMBER STCU P-510 5b. GRANT NUMBER STCU 11-8003 5c

  4. Piezoelectric Polymer/Ceramic Composite (United States)


    significant. The current in ?iEZEL samole was cbserved to reach steady state level in the region cf -i05 sec whereas in t-he prepared composites the tine talen ... technology is not a’ silable for prodccinc s;ch materials in tOe areas and thicknesses required for commecrcial applications in c:apacitolrs. Y~i5.h~4 ’~ x

  5. Preparation and Structure of Rainbow Piezoelectric Ceramics

    Institute of Scientific and Technical Information of China (English)

    SHEN Xing


    Rainbow piezoelectric ceramics are a new type of stress-biased, oxide-reduced composite ferroelectric ceramics, which have a special dome structure. The have shown excellent properties such as ultra-high displacement under an applied electric field and enhanced load-bearing capability. In this article, their manufacture,structures and properties were discussed in detail by combining experiments and theory analysis. The resuts show that the optimal conditions for producing Rainbow samples from PLZT ceramics were determined to be 900℃ for 1 to 1.5 hours. A number of different phases have been found in the reduced layer of Rainbow ceramics by XRD analyses . The phases found include metallic lead and other oxide phases , such cs PbO , ZrO2 and TiO2 . The original PLZT phase was not observed. The reduced layer was transgranularly fractured while the unreduced ceramic was intergranularly fractured. Two kinds of fracture types can be seen at the interface , which denotes the different degrees of reduction. It is shown that the Pb grains ( about 0.2 μm ) constitute a continuous phase in the reduced layer, which accounts for the good electrical condnctivity.

  6. Fibrous-Ceramic/Aerogel Composite Insulating Tiles (United States)

    White, Susan M.; Rasky, Daniel J.


    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  7. Ceramics and ceramic matrix composites - Aerospace potential and status (United States)

    Levine, Stanley R.


    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  8. Preparation and Characterization of Yb - doped YAG Ceramics



    Rare-earth doped yttrium aluminum garnet (YAG) ceramics are among the most widely produced transparent ceramics for laser applications. Yb:YAG ceramics are an interesting IR laser material [1], which allows significantly higher doping compared to the generally more used Nd:YAG [2,3]. This work presents the preparation of polycrystalline Yb:YAG ceramics with dopant concentration from 0 up to 20 at.% via solid state reactive sintering. Samples were prepared via cold isostatic pressing of spray ...

  9. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Energy Technology Data Exchange (ETDEWEB)

    Naslain, R, E-mail: [University of Bordeaux 3, Allee de La Boetie, 33600 Pessac (France)


    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  10. Structural and impedance characterization of ceramics prepared from NPK fertilizer

    Directory of Open Access Journals (Sweden)

    Diouma Kobor


    Full Text Available One of the main objectives of this work was to study the possibilities of valorising the phosphates through the development of a conductive ceramics using NPK fertilizer as a precursor. Phosphorus based powders were synthesized using solid state technique from NPK fertilizer, lithium chloride and iron chloride at different temperatures up to 900 °C and ceramic samples were prepared by the powder pressing and sintering at 1100 °C. XRD spectra of the calcined powders show various sharp peaks indicating a relatively high degree of crystallinity and presence of different crystalline phases, such as: phosphorus based crystalline compounds (AlPO4 and LiFePO4, ferrite (Fe3O4 and DyFeO3, CaSO4 and K3DyCl6. The prepared phosphorus based ceramics showed very interesting electrical and dielectric properties. Thus, in the future the obtained ceramics could find application in electronic or energy storage devices. However, further investigations are necessary to understand the exact chemical composition and structural characteristics of this material, to better understand the origin of the obtained electrical and dielectric behaviour.

  11. Effect of Microstructure of Composite Powders on Microstructure and Properties of Microwave Sintered Alumina Matrix Ceramics

    Institute of Scientific and Technical Information of China (English)

    Hanmin Bian; Yong Yang; You Wang; Wei Tian; Haifu Jiang; Zhijuan Hu; Weimin Yu


    Two kinds of different structured alumina-titania composite powders were used to prepare alumina matrix ceramics by microwave sintering.One was powder mixture of alumina and titania at a micron-submicron level,in which fused-and-crushed alumina particles (micrometers) was clad with submicron-sized titania.The other was powder mixture of alumina and titania at nanometer-nanometer level,in which nano-sized alumina and nano-sized titania particles were homogeneously mixed by ball-milling and spray dried to prepare spherical alumina-titania composite powders.The effect of the microstructure of composite powders on microstructure and properties of microwave sintered alumina matrix ceramics were investigated.Nano-sized composite (NC) powder showed enhanced sintering behavior compared with micro-sized composite (MC) powders.The asprepared NC ceramic had much denser,finer and more homogenous microstructure than MC ceramic.The mechanical properties of NC ceramic were significantly higher than that of MC ceramic,e.g.the flexural strength,Vickers hardness and fracture toughness of NC ceramic were 85.3%,130.3% and 25.7% higher than that of MC ceramic,respectively.The improved mechanical properties of NC ceramic compared with that of MC ceramic were attributed to the enhanced densification and the finer and more homogeneous microstruc.ture through the use of the nanostructured composite powders.

  12. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others


    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  13. Engineering of silicon-based ceramic fibers: Novel SiTaC(O) ceramic fibers prepared from polytantalosilane

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Z., E-mail: [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Cao, S.; Wang, J. [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Yan, X. [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Bernard, S., E-mail: [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France); Miele, P. [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France)


    Research highlights: {yields} This paper reports the preparation and characterization of a novel variety of silicon-based ceramic fibers. {yields} In the present paper, we provide a detailed picture of the preparation process of SiTaC(O) ceramic fibers from a polytantalosilane. {yields} We have fully characterized the polymer by FT-IR, NMR, chemical composition, GPC and TGA as well as the chemical composition, the structure, the texture, and the mechanical properties of the ceramic fibers by XPS, SEM, X-ray diffraction (XRD), and mechanical tests. - Abstract: A novel variety of silicon-based ceramic fibers has been prepared from a preceramic organosilicon polymers called polytantalocarbosilane (PTaCS). This melt-spinnable polymer has been synthesized by thermally induced reactions between tantalum (V) tetraethoxyacetylacetonate (Ta(Acac)(OEt){sub 4}) and polysilacarbosilane (PSCS). The polymer in which [-Si-C-]{sub n} chains are crosslinked via Ta-containing bridges as identified by infrared spectroscopy, XPS and NMR, is decomposed in high ceramic yield (76%) and can be spun in the molten state into fibers to be cured in air then pyrolyzed in flowing nitrogen at 1200 deg. C into amorphous SiTaC(O) fibers. Complete characterization of this new generation of silicon-based ceramic fibers was made based on mechanical tests, XRD and SEM. These fibers exhibit relatively good mechanical properties and excellent high-temperature stability with good oxidation resistance.

  14. Metal-Matrix/Hollow-Ceramic-Sphere Composites (United States)

    Baker, Dean M.


    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  15. Ceramic Wetlaid Nonwoven and Its Composite

    Institute of Scientific and Technical Information of China (English)

    CHENG Long-di; HUANG Xiu-bao; YU Xiu-ye


    The paper deals with the properties of wetlaid nonwovens and their composites in two different blended fibers (polyester and aromatic fiber pulp) and ceramic fiber pulp mainly. The conclusion is that high blending ratio of blended fiber will lead to the worse properties of the products.

  16. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng(王鹏); ZHU,Guo-Yi(朱果逸)


    Graphite powder-supported cupric hexacyanoferrate (CuHCF)nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite, which was used as electrode material to fabricate surface-renewable CuHCF-modified electrodes. Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voitammetry.Cyclic voltammograms at various scan rates indicated that peak currents were surface-confined at low scan rates. In the presence of glutathione, a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes. In addition, the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper, as well as ease of preparation, and good chemical and mechanical stability in a flowing stream.

  17. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng; ZHU,Guo-Yi


    Graphite powder-supported cupric hexacyanoferrate(CuHCF) nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite,which was used as electrode materials to fabricate surface-renewable CuHCF-modified electrodes.Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voltammetry. Cyclinc voltammograms at various scan rates indicated that peak currents were suface-confined at low scan rates.In the presence of glutathione,a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes.In addition,the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper,as well as ease of preparation,and good chemical and mechanical stability in a flowing stream.

  18. Thermodynamic Investigation of Synthesizaing Metastable β—Sialon—Alon Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    HUANGXiangdong; LIWenchao; 等


    Based on its thermodynamic analysis ,β-Sialon-Alon metastable composite ceramic has been prepared by hot pressing sintering,XRD results indicate that the product of hot pressing singering is indeed Sialon-Alon metastable omposite ceramic ,which is in accordance with thermodynamic analysis

  19. Compositional Design of Dielectric, Ferroelectric and Piezoelectric Properties of (K, NaNbO3 and (Ba, Na(Ti, NbO3 Based Ceramics Prepared by Different Sintering Routes

    Directory of Open Access Journals (Sweden)

    José A. Eiras


    Full Text Available Lead free piezoelectric materials are being intensively investigated in order to substitute lead based ones, commonly used in many different applications. Among the most promising lead-free materials are those with modified NaNbO3, such as (K, NaNbO3 (KNN and (Ba, Na(Ti, NbO3 (BTNN families. From a ceramic processing point of view, high density single phase KNN and BTNN ceramics are very difficult to sinter due to the volatility of the alkaline elements, the narrow sintering temperature range and the anomalous grain growth. In this work, Spark Plasma Sintering (SPS and high-energy ball milling (HEBM, following heat treatments (calcining and sintering, in oxidative (O2 atmosphere have been used to prepare single phase highly densified KNN (“pure” and Cu2+ or Li1+ doped, with theoretical densities ρth > 97% and BTNN ceramics (ρth - 90%, respectively. Using BTTN ceramics with a P4mm perovskite-like structure, we showed that by increasing the NaNbO3 content, the ferroelectric properties change from having a relaxor effect to an almost “normal” ferroelectric character, while the tetragonality and grain size increase and the shear piezoelectric coefficients (k15, g15 and d15 improve. For KNN ceramics, the results reveal that the values for remanent polarization as well as for most of the coercive field are quite similar among all compositions. These facts evidenced that Cu2+ may be incorporated into the A and/or B sites of the perovskite structure, having both hardening and softening effects.

  20. Composite treatment of ceramic tile armor

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN


    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  1. Composite treatment of ceramic tile armor

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN


    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  2. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten


    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium......, and copper oxides is inserted into a silver tube and reduced by multi-step drawing. These single-filaments are packed in a new silver tube thus forming a multi-filament containing e.g. 37 single-filaments, which is subsequently reduced by drawing and rolling to tapes approximately 0.2 mm thick by 3 mm wide...

  3. 无压浸渗制备Al/SiCp陶瓷基复合材料研究%Study on Pressureless Infiltration Preparation of Al/SiCp Ceramic Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    徐跃; 高霖; 崔崇; 钱凤


    The present paper studied the effects of Mg、Si and infiltration time on the preparation and microstructure of Al/SiCp ceramic matrix composites prepared by pressureless infiltration.Increasing fluidity of aluminum alloy liquid, improving the infiltration ability between aluminum alloy and SiC and avoiding the formation of bad Al4C3 on interface were important factors in assuring the scientific preparation of composites.Result indicated that two hours holding of infiltration and aluminum alloy containing 10(wt)% Mg and 15(wt)% Si could infiltrate fully with higher density,which was better technology parameters in preparing Al/SiCp ceramic matrix composites.%采用无压浸渗法,研究Mg、Si、浸渗时间时Al/SiCp陶瓷基复合材料制备及组织的影响.增加铝合金液的流动性,提高铝液同SiC之间的浸润性,防止有害ALC3界面形成,是保证复合材料科学制备的重要因素.研究结果表明,2h保温时间、10%Mg和15%Si铝合金液的实验参数制备的Al/SiCp复合材料浸渗充分,组织致密化程度高,是无压浸渗制备复合材料较好的参数.

  4. Effect of Rare Earth Composite Ceramic Materials on Oil Combustion of Oil-Burning Boiler

    Institute of Scientific and Technical Information of China (English)


    The rare earth composite ceramic materials were prepared using rare earths and far infrared natural mineral. The effects of the as-prepared ceramic materials on the oil consumption and air pollutants emissions of oil-burning boiler were investigated. The results show that the composite ceramic materials can radiate higher intensity of far infrared. The molecular movement is strengthened and the chemical bonds of the molecules are easily ruptured when the diesel oil is dealt with the composite materials. The oil-saving rate of the RBS·VH-1.5 boiler dealt with the rare earth composite ceramic materials is 3.49%, and the reducing rates of CO and NO in the exhaust gas are 25.4% and 9.7%, respectively.

  5. Structural Ceramic Composites for Nuclear Applications

    Energy Technology Data Exchange (ETDEWEB)

    William Windes; P.A. Lessing; Y. Katoh; L. L. Snead; E. Lara-Curzio; J. Klett; C. Henager, Jr.; R. J. Shinavski


    A research program has been established to investigate fiber reinforced ceramic composites to be used as control rod components within a Very High Temperature Reactor. Two candidate systems have been identified, carbon fiber reinforced carbon (Cf/C) and silicon carbide fiber reinforced silicon carbide (SiCf/SiC) composites. Initial irradiation stability studies to determine the maximum dose for each composite type have been initiated within the High Flux Isotope Reactor at Oak Ridge National Laboratory. Test samples exposed to 10 dpa irradiation dose have been completed with future samples to dose levels of 20 and 30 dpa scheduled for completion in following years. Mechanical and environmental testing is being conducted concurrently at the Idaho National Laboratory and at Pacific Northwest National Laboratory. High temperature test equipment, testing methodologies, and test samples for high temperature (up to 1600º C) tensile strength and long duration creep studies have been established. Specific attention was paid to the architectural fiber preform design as well as the materials used in construction of the composites. Actual testing of both tubular and flat, "dog-bone" shaped tensile composite specimens will begin next year. Since there is no precedence for using ceramic composites within a nuclear reactor, ASTM standard test procedures will be established from these mechanical and environmental tests. Close collaborations between the U.S. national laboratories and international collaborators (i.e. France and Japan) are being forged to establish both national and international test standards to be used to qualify ceramic composites for nuclear reactor applications.

  6. Chemical Composition of Ceramic Tile Glazes (United States)

    Anufrik, S. S.; Kurian, N. N.; Zhukova, I. I.; Znosko, K. F.; Belkov, M. V.


    We have carried out laser emission and x-ray fluorescence spectral analysis of glaze before and after its application to ceramic tile produced by Keramin JSC (Belarus). We have studied the internal microstructure of the ceramic samples. It was established that on the surface and within the bulk interior of all the samples, there are micropores of sizes ranging from a few micrometers to tens of micrometers and microcracks as long as several hundred micrometers. The presence of micropores on the surface of the ceramic tile leads to an increase in the water absorption level and a decrease in frost resistance. It was found that a decrease in the surface tension of ceramic tile coatings is promoted by substitution of sodium by potassium, silica by boric anhydride, magnesium and barium by calcium, CaO by sodium oxide, and SiO2 by chromium oxide. We carried out a comparative analysis of the chemical composition of glaze samples using S4 Pioneer and ElvaX x-ray fluorescence spectrometers and also an LIBS laser emission analyzer.

  7. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites (United States)

    Levine, Stanley R. (Editor)


    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  8. Preparation and Chiral Selectivity of BSA-Modified Ceramic Membrane

    Institute of Scientific and Technical Information of China (English)

    Cai Lian SU; Rong Ji DAI; Bin TONG; Yu Lin DENG


    An affinity-transport system, containing porous ceramic membranes bound with bovine serum albumin (BSA) was used for chiral separation of racemic tryptophan. The preparation of BSA modified ceramic membrane included three steps. Firstly, the membrane was modified with amino group using silanization with an amino silane. Secondly, the amino group modified membrane was bound with aldehyde group using gluteraldehyde. Finally, BSA was covalently bound on the surface of the ceramic membrane. Efficient separation of racemic tryptophan was carried out by performing permeation cell experiments, with BSA modified, porous ceramic membranes.

  9. Preparation of nanocrystalline BaTiO3 ceramics

    Institute of Scientific and Technical Information of China (English)

    DENG XiangYun; LI DeJun; LI JianBao; WANG XiaoHui; LI LongTu


    The high-dense nanocrystalline BaTiO3 (BT) ceramics with grain size smaller than 100 nm have been successfully prepared by the two step sintering and the spark plasma sintering (SPS) process. The successive transitions in nanograin BT ceramics from rhombohedrel to orthorhombic, tetragonal and cubic transitions, similar to those in coarse BT ceramics, were revealed by in-situ temperature dependent Raman spectrum. The multiphase coexistence and the diffused phase transition character were demonstrated in the 8 nm nanocrystalline BT ceramics.

  10. Preparation of nanocrystalline BaTiO3 ceramics

    Institute of Scientific and Technical Information of China (English)


    The high-dense nanocrystalline BaTiO3(BT)ceramics with grain size smaller than 100nm have been successfully prepared by the two step sintering and the spark plasma sintering(SPS)process.The successive transitions in nanograin BT ceramics from rhombohedral to orthorhombic,tetragonal and cubic transitions,similar to those in coarse BT ceramics,were revealed by in-situ temperature dependent Raman spectrum.The multiphase coexistence and the diffused phase transition character were demonstrated in the 8nm nanocrystalline BT ceramics.

  11. Preparation of Machinable Bioactive Glass-ceramics by Sol-gel Method

    Institute of Scientific and Technical Information of China (English)


    The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method.The composite sol was then transformed into gel by aging under different temperatures. The gel was dried finally by super critically drying method and sintered to obtain the machinable bioactive glass-ceramics. Effect of thermal treatment on crystallization of the glass-ceramics was investigated by X-ray diffraction (XRD) analysis. Microstructure of the glass-ceramics was observed by Scanning Electron Microscopy (SEM) and the mechanism of machinability was discussed. Phlogopite and hydroxylapatite were identified as main crystal phases by XRD analysis under thermal treatment at 750 ℃ and 950 ℃ for 1.5 h separately. The relative bulk density could achieve 99%under 1050 ℃ for 4 h. Microstructure of the glass-ceramics showed that the randomly distributed phlogopite and hydroxylapatite phases were favorable to the machinability of the glass-ceramics. A mean bending strength of about 160-180 MPa and a fracture toughness parameter KIC of about 2.1-2.3 were determined for the glass-ceramics.

  12. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L. [Georgia Inst. of Technology, Atlanta, GA (United States)


    This project involves experimental and modeling investigation of the transport properties of chemical vapor infiltration (CVI) preforms and densified composites, with particular emphasis on gas permeability and mass diffusivity. The results of this work will be useful both for on-going CVI process development and for evaluation and optimization of composite materials for fossil energy applications. With preforms made with 500 filaments/tow Nicalon at 40 vol% fiber loading, permeability values are similar for square-weave cloth layup and 3-D weave at low density. At greater densification the 3-D weave permeability is lower and approaches zero with significantly more closed porosity than the cloth layup. For filament wound preforms we were unable to make reliable measurements with the available materials. A model for gas transport in these materials utilizes percolation theory concepts. The ultimate achievable density is related to the closing of a continuous gas path through the preform. As the density approaches this limit the gas permeability and diffusivity vanish exponentially. The value of this limit is controlled primarily by the preform fiber architecture. The observed difference between the cloth layup and 3-D weave materials is due to the larger pores at tow crossing points found in the 3-D weave.

  13. Sonogels in the Preparation of Advanced Glass and Ceramic Materials (United States)


    1 In0 f 7;ra Products) ceramic fibres . -using other yreinforcing phases in the. form of 7’T02 (7YF- 100 ,Zircar Products) and A1203 (MAFTEC) ceramic...usd we -r, made friom ceramic fibres . In both cases t ,- fi bris were I anrgel y continuous and random], oriented in p1lanes parallel Io tahe the relative densities for the CT15 ’ A1203 composites . They are designated as CT15Av , where y is the volume fract ion of alt]mina ceramic

  14. Dielectric properties of BST/MZO ceramic composites

    Institute of Scientific and Technical Information of China (English)

    GUI JianDong; WANG Yi; DONG GuiXia; DU Jun


    Ba0.6Sr0.4TiO3/Mg1-xZnxO (MZO, x = 0, 0.05, 0.10, 0.15 and 0.20) ceramic composites were prepared by traditional ceramic processing. The crystal structure, fracture surface morphology, and dielectric properties were investigated. The samples with x = 0, 0.05 and 0.10 exhibited favorable sintering be-havior, and homogeneous diphase microstructure was obtained. Nevertheless, the microstructure of the samples with x = 0.15 and 0.20 was inhomogeneous and abnormal grain growth could be observed, and the abnormal grain growth induced the degradation of dielectric strength. The sample with x = 0.10 has relatively low dielectric loss (1.26×10-3) and the optimal FOM value (about 174).

  15. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Hablutzel, N. [Georgia Institute of Technology, Atlanta, GA (United States)


    Instrumentation and procedures have been completed for measurement of gas permeability and mass diffusivity of fiber preforms and porous materials. Results are reported for composites reinforced with Nicalon fiber in cloth lay-up and 3-D weave and with Nextel fiber in multi-layer braid. Measured permeability values range from near 100 to less than 0.1 darcies. Mass diffusivity is reported as a structure factor relating the diffusion through the porous material to that in free space. This measure is independent of the diffusing species and depends only on the pore structure of the material. Measurements are compared to predictions of a node-bond model for gas transport. Model parameters adjusted to match measured transport properties relate to physical microstructure features of the different architectures. Combination of this transport model with the CVI process model offers a predictive method to evaluate the densification behavior of various fiber preforms.

  16. [Preparation of porous ceramics based on waste ceramics and its Ni2+ adsorption characteristics]. (United States)

    Zhang, Yong-Li; Wang, Cheng-Zhi; Shi, Ce; Shang, Ling-Ling; Ma, Rui; Dong, Wan-Li


    The preparation conditions of porous ceramics were determined by SEM, XRD and FT-IR characterizations as well as the nickel removal ability of porous ceramics to be: the mass fraction w of sesbania powder doped was 4%, and the calcination temperature was 800 degrees C. SEM and pore structure characterization illustrated that calcination caused changes in the structure and morphology of waste ceramics. With the increase of calcination temperature, the specific surface area and pore volume decreased, while the aperture increased. EDS analyses showed that the main elements of both the original waste porcelain powder and the porous ceramics were Si, Al and O. The SEM, XRD and FT-IR characterization of porous ceramics illustrated that the structure of porous ceramics was stable before and after adsorption. The series of experiments of Ni2+ adsorption using these porous ceramics showed that when the dosage of porous ceramics was 10 g x L(-1), the adsorption time was 60 min, the pH value was 6.32, and the concentration of nickel-containing wastewater was below 100 mg x L(-1), the Ni2+ removal of wastewater reached 89.7%. Besides, the porous ceramics showed higher removal efficiency on nickel in the wastewater. The Ni(2+)-containing wastewater was processed by the porous ceramics prepared, and the adsorption dynamics and adsorption isotherms of Ni2+ in wastewater by porous ceramics were investigated. The research results showed that the Ni2+ adsorption process of porous ceramics was in accordance with the quasi second-order kinetic model (R2 = 0.999 9), with Q(e) of 9.09 mg x g(-1). The adsorption process can be described by the Freundlich equation and Langmuir equation, and when the temperature increased from 20 degrees C to 40 degrees C, the maximum adsorption capacity Q(m) increased from 14.49 mg x g(-1) to 15.38 mg x g(-1).

  17. Characterization of CVI densification of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)


    Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

  18. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep


    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  19. 高温烟气净化用陶瓷纤维管的制备与性能%Preparation and properties of fibrous ceramic composite tube for purifying high temperature dust gas

    Institute of Scientific and Technical Information of China (English)

    刘威; 崔元山; 金江


    由于陶瓷纤维材料具有耐腐蚀强、耐高温和机械强度好等优点常常用于高温环境的过滤。主要研究了应用耐高温陶瓷纤维材料制备烟气净化用陶瓷纤维管及其性能分析。利用氧化铝陶瓷纤维及硅灰石纤维长度、直径不同等特征,使用两步成形的方法制成具有复合结构的纤维多孔陶瓷样品。并对影响材料性能的各种因素进行分析和探讨。采用扫描电子显微镜(SEM)和金相显微镜对陶瓷纤维管的显微结构进行了分析和测量。结果表明,如果选择在1 000℃烧成的样品抗折强度为9.7 MPa,4 m/min流速时的阻力为228 Pa,显气孔率达到78%。%Due to the high erosion resistance and mechanical strength at elevated temperature,the fibrous ceramic materials have a great potential for application in high temperature.This article primarily described the preparation and properties of the fibrous ceramic tube.Utilizing the different diameters and lengths of the ceramic fibre,the fibrous ceramic tube was fabricated by two steps with composite structure.Factors affecting the properties of the materials were analyzed and discussed.The microstructure features were analyzed,measured by using scanning electron microscope(SEM),metallographic microscope.The result showed that the rupture strength and the porosity was best in 1 000℃.The rupture strength was 9.7 MPa and the porosity was 78%.The permeation resistance of the sample was 228 Pa at the air rate of 4 m/min.

  20. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    Directory of Open Access Journals (Sweden)

    M. Szutkowska


    Full Text Available Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composite with unstabilized and stabilized zirconia, alumina–zirconia composite with addition of TiC and alumina–nitride-carbide titanium composite with 2wt% of zirconia. Specimens were prepared from submicro-scale trade powders. Vicker’s hardness (HV1, fracture toughness (KIC at room temperature, the indentation fracture toughness, Young’s modulus and apparent density were also evaluated. The microstructure was observed by means of scanning electron microscopy (SEM.Findings: The lowest value of KIC is revealed by pure alumina ceramics. The addition of (10 wt% unstabilized zirconia to alumina or a small amount (5 wt% of TiC to alumina–zirconia composite improve fracture toughness of these ceramics in comparison to alumina ceramics. Alumina ceramics and alumina-zirconia ceramics reveal the pronounced character of R-curve because of an increasing dependence on crack growth resistance with crack extension as opposed to the titanium carbide-nitride reinforced composite based on alumina. R-curve has not been observed for this composite.Practical implications: The results show the method of fracture toughness improvement of alumina tool ceramics.Originality/value: Taking into account the values of fracture toughness a rational use of existing ceramic tools should be expected.

  1. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.


    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  2. Interfacial chemistry and structure in ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Jones, R.H.; Saenz, N.T.; Schilling, C.H.


    The interfacial chemistry and structure of ceramic matrix composites (CMCs) play a major role in the properties of these materials. Fiber-matrix interfaces chemistries are vitally important in the fracture strength, fracture toughness, and fracture resistance of ceramic composites because they influence fiber loading and fiber pullout. Elevated-temperature properties are also linked to the interfacial characteristics through the chemical stability of the interface in corrosive environments and the creep/pullout behavior of the interface. Physical properties such as electrical and thermal conductivity are also dependent on the interface. Fiber-matrix interfaces containing a 1-{mu}m-thick multilayered interface with amorphous and graphitic C to a 1-nm-thick SiO{sub 2} layer can result from sintering operations for some composite systems. Fibers coated with C, BN, C/BC/BN, and Si are also used to produce controlled interface chemistries and structures. Growth interfaces within the matrix resulting from processing of CMCs can also be crucial to the behavior of these materials. Evaluation of the interfacial chemistry and structure of CMCs requires the use of a variety of analytical tools, including optical microscopy, scanning electron microscopy, Auger electron spectroscopy, and transmission electron microscopy coupled with energy dispersive x-ray analysis. A review of the interfacial chemistry and structure of SiC whisker- and fiber-reinforced Si{sub 3}N{sub 4} and SiC/SiC materials is presented. Where possible, correlations with fracture properties and high-temperature stability are made. 94 refs., 10 figs.

  3. Preparation and Characterization of PEO-LATP/LAGP Ceramic Composite Electrolyte Membrane for Lithium Batteries%锂离子电池PEO-LATP/LAGP陶瓷复合电解质膜的制备与性能表征

    Institute of Scientific and Technical Information of China (English)

    黄乐之; 温兆银; 靳俊; 刘宇


    设计并制备了PEO-LATP/LAGP陶瓷复合电解质.使用NASICON结构的Li1.4Al0.4Ti1.6(PO4)3 (LATP)或Li1.5Al0.5Ge1.5(PO4)3 (LAGP)作为陶瓷基体,以PEO为粘结剂,得到了均匀、厚度仅为20 μm的复合电解质膜.通过电化学性能表征发现当w(LATP/LAGP)∶w(PEO)=7∶3时,复合电解质膜具有最高的室温电导率,达到0.186 mS/cm(PEO-LATP)与0.111 mS/cm (PEO-LAGP).通过充放电循环实验表明,Li/复合电解质/LiCo1/3Ni1/3Mn1/3O2电池的首次放电容量达170 mAh/g.使用PEO-LATP复合电解质的电池在循环时有较大的容量衰减,而使用PEO-LAGP复合电解质则循环性能有明显的改善,在10次循环后仍保持在150 mAh/g.%A PEO-LATP/LAGP composite electrolyte for lithium batteries was designed and prepared. Uniformly composite electrolyte membrane with thickness of 20 μm was obtained by assembling Li1.4Al0.4Ti1.6(PO4)3 (LATP) or Li1.5Al0.5Ge1.5(PO4)3 (LAGP) as ceramic substrate and PEO as binder. Highest room-temperature conductivities were achieved for the sample prepared with w(ceramics):w(PEO)=7:3. Electrochemical analysis showed that the conductivity reached 0.186 mS/cm for PEO-LATP and 0.111 mS/cm for PEO-LAGP. Cycling performances of 170 mAh/g was obtained for the first discharge capacity of the Li/composite electrolyte/LiCo1/3Ni1/3Mn1/3O2 cell. Sharp decrease of cycling capacity was observed for the cell using PEO-LATP membrane. The cycling performance of the PEO-LAGP based cell was greatly improved with 150 mAh/g remained after 10 cycles.

  4. The effect of filler on the temperature coefficient of the relative permittivity of PTFE/ceramic composites (United States)

    Rajesh, S.; Murali, K. P.; Jantunen, H.; Ratheesh, R.


    High permittivity and low-loss ceramic fillers have been prepared by means of the solid state ceramic route. Ceramic-filled composites were prepared by the Sigma Mixing, Extrusion, Calendering, which was followed by the Hot pressing (SMECH) process. The microwave dielectric properties of the composites were studied using X-band waveguide cavity perturbation technique. The temperature coefficient of the relative permittivity of the composites was investigated in the 0-100 °C temperature range using a hot and cold chamber coupled with an impedance analyzer. The temperature coefficient of the relative permittivity of the composites showed strong dependence on the temperature coefficient of the relative permittivity of the filler material. In the present study, a high-permittivity polymer/ceramic composite, having τεr ∼63 ppm/K, has been realized. This composite is suitable for outdoor wireless applications.

  5. Update on CMH-17 Volume 5: Ceramic Matrix Composites (United States)

    David, Kaia; Pierce, Jennifer; Kiser, James; Keith, William P.; Wilson, Gregory S.


    CMC components are projected to enter service in commercial aircraft in 2016. A wide range of issues must be addressed prior to certification of this hardware. The Composite Materials Handbook-17, Volume 5 on ceramic matrix composites is being revised to support FAA certification of CMCs for hot structure and other elevated temperature applications. The handbook supports the development and use of CMCs through publishing and maintaining proven, reliable engineering information and standards that have been thoroughly reviewed. Volume 5 will contain detailed sections describing CMC materials processing, design analysis guidelines, testing procedures, and data analysis and acceptance. A review of the status of and plans for two of these areas, which are being addressed by the M and P Working Group and the Testing Working Group, will be presented along with a timeline for the preparation of CMH-17, Volume 5.

  6. Interphase for ceramic matrix composites reinforced by non-oxide ceramic fibers (United States)

    DiCarlo, James A. (Inventor); Bhatt, Ramakrishna (Inventor); Morscher, Gregory N. (Inventor); Yun, Hee-Mann (Inventor)


    A ceramic matrix composite material is disclosed having non-oxide ceramic fibers, which are formed in a complex fiber architecture by conventional textile processes; a thin mechanically weak interphase material, which is coated on the fibers; and a non-oxide or oxide ceramic matrix, which is formed within the interstices of the interphase-coated fiber architecture. During composite fabrication or post treatment, the interphase is allowed to debond from the matrix while still adhering to the fibers, thereby providing enhanced oxidative durability and damage tolerance to the fibers and the composite material.

  7. Thermal Performance of Ablative/ Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Adriana STEFAN


    Full Text Available A hybrid thermal protection system for atmospheric earth re-entry based on ablative materials on top of ceramic matrix composites is investigated for the protection of the metallic structure in oxidative and high temperature environment of the space vehicles. The paper focuses on the joints of ablative material (carbon fiber based CALCARB® or cork based NORCOAT TM and Ceramic Matrix Composite (CMC material (carbon fibers embedded in silicon carbide matrix, Cf/SiC, SICARBON TM or C/C-SiC using commercial high temperature inorganic adhesives. To study the thermal performance of the bonded materials the joints were tested under thermal shock at the QTS facility. For carrying out the test, the sample is mounted into a holder and transferred from outside the oven at room temperature, inside the oven at the set testing temperature (1100°C, at a heating rate that was determined during the calibration stage. The dwell time at the test temperature is up to 2 min at 1100ºC at an increasing rate of temperature up to ~ 9,5°C/s. Evaluating the atmospheric re-entry real conditions we found that the most suited cooling method is the natural cooling in air environment as the materials re-entering the Earth atmosphere are subjected to similar conditions. The average weigh loss was calculated for all the samples from one set, without differentiating the adhesive used as the weight loss is due to the ablative material consumption that is the same in all the samples and is up to 2%. The thermal shock test proves that, thermally, all joints behaved similarly, the two parts withstanding the test successfully and the assembly maintaining its integrity.

  8. Uses of Advanced Ceramic Composites in the Thermal Protection Systems of Future Space Vehicles (United States)

    Rasky, Daniel J.


    Current ceramic composites being developed and characterized for use in the thermal protection systems (TPS) of future space vehicles are reviewed. The composites discussed include new tough, low density ceramic insulation's, both rigid and flexible; ultra-high temperature ceramic composites; nano-ceramics; as well as new hybrid ceramic/metallic and ceramic/organic systems. Application and advantage of these new composites to the thermal protection systems of future reusable access to space vehicles and small spacecraft is reviewed.

  9. Preparation, Characterization and Performance of Conch Ceramics Added With Shell

    Directory of Open Access Journals (Sweden)

    Wang Qingyu


    Full Text Available The conch ceramics bodies with different ratios were prepared by compression moulding technology using shell, kaolin, and calcium oxide etc. as the raw materials, and then calcined at the high temperature to obtain the conch ceramics. The effects of raw material ratios and calcination temperatures on the performance of conch ceramics were investigated by rotational viscometer, vernier caliper, digital display whiteness meter, thermal analyzer, and Fourier transform infrared spectrometer(FT-IR. The results indicated that the viscosity, line shrinkage rate, and whiteness of the conch ceramics were 1.29 Pa·s, 17.9%, and 54.1%, respectively, when the content of the shell powder was 20 wt% and kaolin was 65 wt%. The density of the conch ceramics was the largest (3.8 g/cm3 when calcination temperature was 1200 °C. The results of FT-IR spectrum showed that the addition of the shell powders changed the structure of the ceramic body, which improved the performance of the conch ceramics.

  10. Preparation of Porous Silica Ceramics with Low Dielectric Constant

    Institute of Scientific and Technical Information of China (English)

    MAO Xiao-jian; WANG Shi-wei; SHIMAI Shun-zo


    Porous silica ceramics has been prepared with the starch consolidation casting method. Slurries with various fractions of starch added in were prepared by ball-milling. The evaluation of the microstructures was done through two techniques: Hg porosimetry and SEM investigation. The bending strength of the sintered samples varied within the range of 10 MPa-20 MPa and the low dielectric constant within the range of 2.0-2.4 correspondent with the porosity of 42%-56%. The ceramics holds a brilliant promise of being a kind of core material used in sandwich-like electromagnetic windows.

  11. Support Services for Ceramic Fiber-Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.


    Structural and functional materials used in solid- and liquid-fueled energy systems are subject to gas- and condensed-phase corrosion and erosion by entrained particles. For a given material, its temperature and the composition of the corrodents determine the corrosion rates, while gas flow conditions and particle aerodynamic diameters determine erosion rates. Because there are several mechanisms by which corrodents deposit on a surface, the corrodent composition depends not only on the composition of the fuel, but also on the temperature of the material and the size range of the particles being deposited. In general, it is difficult to simulate under controlled laboratory conditions all of the possible corrosion and erosion mechanisms to which a material may be exposed in an energy system. Therefore, with funding from the Advanced Research Materials Program, the University of North Dakota Energy & Environmental Research Center (EERC) is coordinating with NCC Engineering and the National Energy Technology Laboratory (NETL) to provide researchers with no-cost opportunities to expose materials in pilot-scale systems to conditions of corrosion and erosion similar to those occurring in commercial power systems. The EERC has two pilot-scale solid-fuel systems available for exposure of materials coupons. The slagging furnace system (SFS) was built under the DOE Combustion 2000 Program as a testing facility for advanced heat exchanger subsystems. It is a 2.5-MMBtu/hr (2.6 x 10{sup 6} kJ/hr) solid-fuel combustion system with exit temperatures of 2700 to 2900 F to ensure that the ash in the main combustor is molten and flowing. Sample coupons may be exposed in the system either within the slagging zone or near the convective air heater at 1800 F (980 C). In addition, a pilot-scale entrained-bed gasifier system known as the transport reactor development unit (TRDU) is available. Also operating at approximately 2.5 MMBtu/hr (2.6 x 10{sup 6} kJ/hr), it is a pressurized unit

  12. Thermal, mechanical and electrical properties of polyanaline based ceramic nano-composites (United States)

    Sohail, M.; Khan, M. S.; Khattak, N. S.


    Micro/nanohybrid materials have vast applications due to their great potentialities in the field of nanoscience and nanotechnology. Herein we report an investigation on the fabrication and physicochemical characterization of ceramic (Fe0.01La0.01Al0.5Zn0.98O) and hybrid ceramic-polyaniline nano-composits. Ceramic nano-particles were prepared by sol-gel technique while optimizing the molar ratios of the constituent's metal nitrates. The prepared inorganic particles were then embedded in the polymer matrix via one-pot blending method. The prepared ceramic particles and their composites with polyaniline were analysed under FT- IR, SEM and TGA. The presence of some chemical species was observed at the interface of the compositing materials. TGA analysis showed the thermal stability of the composite material. Frequency dependent dielectric properties were analysed and it was found that conducting polyaniline has an additional effect on the electrical behaviour of the composite. Rheology study showed enhanced mechanical properties of composite material as compared to their constituting counterparts.

  13. Preparation of basalt-based glass ceramics

    Directory of Open Access Journals (Sweden)



    Full Text Available Local and conventional raw materials–massive basalt from the Vrelo locality on Kopaonik mountain–have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis, optical microscopy and other techniques. Various heat treatments were used, and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO32 and hypersthene ((Mg,FeSiO3 were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8–480 mm with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5–7.5, from 2000–6300 kg/cm2 and from 0.1–0.2 g/cm, respectively.

  14. Microstructure of Al2O3/SiO2 ceramic core nano-composites

    Institute of Scientific and Technical Information of China (English)

    赵红亮; 翁康荣; 关绍康; 楼琅洪; 李英敖; 赵惠田; 胡壮麒


    Al2O3/SiO2 ceramic core nano-composites were prepared and their microstructure was investigated by transmission electron microscope(TEM). The results show that intergranular nano-composites are achieved. The bonding between Al2O3 and SiO2 particles is well and the interface is even. Amorphous phases and nano crystals appear in the Al2O3/SiO2 ceramic core nano-composites, which both come into being during the cooling process after sintering. Glass phase does not appear between the Al2O3 and SiO2 particles and only appears among the Al2O3 particles, which can be explained with stress model. The quantity of the glass phase is not much and its influence on the high-temperature deformation of the ceramic core nano-composites is little.

  15. Tailoring of unipolar strain in lead-free piezoelectrics using the ceramic/ceramic composite approach

    Energy Technology Data Exchange (ETDEWEB)

    Khansur, Neamul H.; Daniels, John E. [School of Materials Science and Engineering, University of New South Wales, NSW 2052 (Australia); Groh, Claudia; Jo, Wook; Webber, Kyle G. [Institute of Materials Science, Technische Universität Darmstadt, Alarich-Weiss-Straße 2, 64287 Darmstadt (Germany); Reinhard, Christina [Diamond Light Source, Beamline I12 JEEP, Didcot, Oxfordshire OX11 0DE (United Kingdom); Kimpton, Justin A. [The Australian Synchrotron, Clayton, Victoria 3168 (Australia)


    The electric-field-induced strain response mechanism in a polycrystalline ceramic/ceramic composite of relaxor and ferroelectric materials has been studied using in situ high-energy x-ray diffraction. The addition of ferroelectric phase material in the relaxor matrix has produced a system where a small volume fraction behaves independently of the bulk under an applied electric field. Inter- and intra-grain models of the strain mechanism in the composite material consistent with the diffraction data have been proposed. The results show that such ceramic/ceramic composite microstructure has the potential for tailoring properties of future piezoelectric materials over a wider range than is possible in uniform compositions.

  16. Preparation of porous hydroxyapatite ceramics with starch additives

    Institute of Scientific and Technical Information of China (English)

    YANG Lei; NING Xiao-shan; CHEN Ke-xin; XIAO Qun-fang; ZHOU He-ping


    Porous ceramics prepared from nano-sized hydroxyapatite powders by adding water soluble starch and insoluble starch were investigated. The results show that small pores of several micrometers or less can be produced by adding water soluble starch as a pore former. Two kinds of starch have different pore forming mechanisms. The permeability of the porous ceramics can be greatly improved by adding the insoluble starch to channel the small pores rather than solely using water soluble starch. The control of permeability can be achieved by adjusting the content ratio of water soluble starch to insoluble starch. Strength tests show the ceramics have rather high strength. Therefore a kind of porous filtering material with small pores, controllable permeability and good strength can be prepared by using starch additives.

  17. Characterizing damage in ceramic matrix composites (United States)

    Gyekenyesi, Andrew L.; Baker, Christopher; Morscher, Gregory


    With the upcoming implementation of ceramic matrix composites (CMCs) within aerospace systems (e.g., aviation turbine engines), an in-depth understanding of the failure process due to mechanical loads is required. This includes developing a basic understanding of the complex, multi-mechanism failure process as well as the associated nondestructive evaluation (NDE) techniques that are capable of recognizing and quantifying the damage. Various NDE techniques have been successfully utilized for assessing the damage state of woven CMCs, in particular, consisting of silicon carbide fibers and silicon carbide matrices (SiC/SiC). The multiple NDE techniques, studied by the authors of this paper, included acousto-ultrasonics, modal acoustic emissions, electrical resistance, impedance based structural health monitoring, pulsed thermography as well as thermoelastic stress analysis. The observed damage within the composites was introduced using multiple experimental tactics including uniaxial tensile tests, creep tests, and most recently, ballistic impact. This paper offers a brief review and summary of results for each of the applied NDE tools.

  18. Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials (United States)

    Jordan, William


    Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

  19. Preparation and Properties of Orthogonal Piezoelectric Composite Materials

    Institute of Scientific and Technical Information of China (English)

    Liu Jun; Lu Ying; Zhang Xingguo; Shen Yi; Chen Chun


    . PZT piezoelectric ceramic with La2O3, SrCO3, BaO and Sb2O5 was prepared. It has high value of the piezoelectric strain constant d33 ( -681 PC/N) and high value of-d33/d31 (2.65). Orthogonal piezoelectric composite materials was designed and prepared by PZT, DAD- 40 electric conductive adhesive and E51 epoxy resin. The OPCM shows obvious orthogonal anisotropy. The matching property of the interface between piezoelectric ceramic and polymer of OPCM relies on the defects of interface. The proper conductive mid-layer could improve the matching property of the interface.

  20. New three-phase polymer-ceramic composite materials for miniaturized microwave antennas (United States)

    Zhang, Li; Zhang, Jie; Yue, Zhenxing; Li, Longtu


    Unique polymer-ceramic composites for microwave antenna applications were prepared via melt extrusion using high-density polyethylene (HDPE) as the matrix and low-density polyethylene (LDPE) coated BaO-Nd2O3-TiO2 (BNT) ceramic-powders as the filler. By incorporating LDPE into the composites via a coating route, high ceramic-powder volume content (up to 50 vol%) could be achieved. The composites exhibited good microwave dielectric and thermomechanical behaviors. As BNT ceramic content increased from 10 vol% to 50 vol%, the permittivity of the composites increased from 3.45 (9 GHz) to 11.87 (7 GHz), while the dielectric loss remained lower than 0.0016. Microstrip antennas for applications in global positioning systems (GPS) were designed and fabricated from the composites containing 50 vol% BNT ceramics. The results indicate that the composites that have suitable permittivity and low dielectric loss are promising candidates for applications in miniaturized microwave devices, such as antennas.

  1. 浸渗时间对无压浸渗制备Al/SiCp陶瓷基合材料的影响%Infiltration Time Effect of Pressureless Infiltration Preparation of Al/SiCp Ceramic Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    徐跃; 高霖; 崔崇; 钱凤


    Microstructure, density and rigidity of Al/SiCp ceramic matrix composites prepared by pressureless infiltration, were investigated in this paper. The result indicates that the infiltration in due course of time made Si and Mg diffusion and interface reaction conducted fully,which increased interface wetting property and decreased interface loose and pore,and advanced the a-luminium alloys infiltration. Holding one hour at proper temperature got full infitration, but poor density and low rigidity, while holding three hours got pulverization so two hours shall be a proper parameter.%本文采用无压浸渗法,研究浸渗时间对Al/SiCp陶瓷基复合材料组织、致密度、硬度的影响.浸渗保温时间1h,能浸透,但致密度差,硬度低.保温时间3h,发生粉化现象.结果表明浸渗保温时间2h是无压浸渗较好的工艺参数.

  2. Mg对无压渗透制备Al/SiCp陶瓷基复合材料的影响%Effect of Mg on Pressureless Infiltration Preparation of Al/SiCp Ceramic Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    徐跃; 高霖; 崔崇; 钱凤


    Influence of Mg on preparation and microstructure of SiCp/Al ceramic matrix composites with SiC volume fraction 40% -70% fabricated by pressureless infiltration is discussed in this paper. Result indicated that addition of Mg in aluminium infiltration liquid could improve infiltration ability evidently. Because magnesium diffused and enriched interface of Al and SiC. Interface reaction made Al2O3 film broken to reduce interface strain, that increased liquidity of aluminium alloy liquid. Reaction of Mg and framework air caused negative press that advanced pressureless infiltration process voluntarily.%本文采用无压浸渗法,研究了Mg对Al/SiC.(SiC体积分数为40%-70%)陶瓷基复合材料制备及组织影响.结果表明,Al浸渗液中添加Mg可以显著提高铝液的浸润性,因为Mg扩散并富集于Al/SiCp界面,通过界面反应促使Al2O3膜的破裂降低界面张力,增加了铝合金液的流动性,而且Mg与骨架孔隙内的气氛反应形成负压,促进无压浸渗的自发进行.

  3. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes Project (United States)

    National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...

  4. Surface modification of ceramic matrix composites induced by laser treatment (United States)

    Costil, S.; Lukat, S.; Langlade, C.; Coddet, C.


    Ceramics or ceramic composites present many advantages (hardness, chemical resistance, low density, etc.) which induce some more and more important applications particularly from the industrial point of view. The evolution of technology can also be beneficial to enlarge their global application areas. This is particularly the aim of this work which consists in applying a laser beam on the ceramic in order to clean its surface. A Nd:YAG laser has been used to study the basic mechanism roughening the surface of silicon carbide composite (ceramic matrix composite (CMC)). Investigations on different surfaces (two chemical compositions) show a strong influence of the nature of the material on the development of a characteristic conic structure. Microscopic studies (SEM) and elementary analyses (EDS and RMS) demonstrated the formation of a regular cone-like structure with a kinetic and a chemical modification specific to each material.

  5. Preparation and microwave properties of Y-type magnetoplumbite microcrystalline glass ceramic with the composition 0.5(Ba{sub 2}Zn{sub Z}Co{sub 2-Z}Fe{sub 12}O{sub 22}).0.5SiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, H.; Yao, X.; Zhang, L. [High Temperature Ceramics Inst., Zhengzhou Univ., Henan (China)


    The citrate sol-gel synthesis technique was used to prepared Ba{sub 2}Zn{sub Z}Co{sub 2-Z}Fe{sub 12}O{sub 22}/SiO{sub 2} microcrystalline glass ceramic with Z=2.0,1.6,1.2, and 0.8. Several methods such as X-ray diffractometry, scanning electron microscopy and HP vector network analyzer were used to obtain detailed information on the crystallography and magnetic properties of Ba{sub 2}Zn{sub Z}Co{sub 2-Z}Fe{sub 12}O{sub 22}/SiO{sub 2} microcrystalline glass ceramic. The correlation of the formation of Ba{sub 2}Zn{sub Z}Co{sub 2-Z}Fe{sub 12}O{sub 22}/SiO{sub 2} microcrystalline glass ceramic with thermal treatment was studied. The complex dielectric constant and complex permeability of microcrystalline glass ceramic-paraffin wax composites were measured by the transmission/reflection coaxial line method in the range from 100MHz to 6 GHz. The effects of composition, annealing temperature and measuring frequency on complex permittivity and permeability of Ba{sub 2}Zn{sub Z}Co{sub 2-Z}Fe{sub 12}O{sub 22}/SiO{sub 2} microcrystalline glass ceramic were also investigated. (orig.)

  6. Metallic-fibre-reinforced ceramic-matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, F.; Schnedecker, G.; Boncoeur, M.


    A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs.

  7. Improved Internal Reference Oxygen Sensors with Composite Ceramic Electrodes

    DEFF Research Database (Denmark)

    Hu, Qiang; Jacobsen, Torben; Hansen, Karin Vels


    Potentiometric oxygen sensors with an internal reference electrode, which uses the equilibrium pO2 of the binary mixture of Ni/NiO as the reference, are demonstrated. The cells employ Pt or composite ceramics as the sensing electrode. The cells are fabricated by a flexible and potentially low cost...... and performance are highly reproducible. The composite ceramics, based on strontium doped manganite and yttria doped zirconia, are proven superior over Pt to serve as the electrode material....

  8. Thixoforming of SiC ceramic matrix composites in pseudo-semi-solid state

    Institute of Scientific and Technical Information of China (English)

    CHENG Yuan-sheng; LUO Shou-jing; DU Zhi-ming


    A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Alp and SiCp materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.

  9. Experimental 511 W Composite Nd:YAG Ceramic Laser

    Institute of Scientific and Technical Information of China (English)

    LI Hai-Feng; XU De-Gang; YANG Yang; WANG Yu-Ye; ZHOU Rui; ZHANG Tie-Li; ZHAO Xin; WANG Peng; YAO Jian-Quan


    @@ We demonstrate a 511 W laser diode pumped composite Nd:YAG ceramic laser. The optical pumping system is consisted of five laser diode stacked arrays arranged in a pentagonal shape around the ceramic rod whose size is φ6.35×144mm. When the pumping power is 1600W, the cw laser output up to 511 W at 1064nm can be obtained with a linear plano-plano cavity, and the optical-to-optical efficiency is 31.9%. To our knowledge, this is the highest value of laser output by using a newly invented composite Nd:YAG ceramic rod as the gain medium.

  10. Investigations on the sintering response of steel-ceramic composites (United States)

    Baumgart, C.; Weigelt, C.; Krüger, L.; Aneziris, C. G.


    Purpose of this article is the evaluation of the influence of sintering parameters on the microstructure evolution and mechanical properties of pressureless sintered metal matrix composites consisting of metastable 16Cr7Mn7Ni-steel with 0 or 5 vol.% magnesia partially stabilized zirconia (Mg-PSZ) particles. The materials were prepared from powder raw materials via extrusion at ambient temperature. Three different temperatures between 1280 °C and 1380 °C and two varying dwell times of 40 min and 120 min at maximum temperature were applied. Both, tensile and compression tests are conducted at quasi-static strain rates for comparison of strength level, deformability and energy absorption capability. The results are discussed with regard to the porosity of the specimens, the interface between steel and ceramic, the TRansformation Induced Plasticity (TRIP)-effect occurrence and the failure behavior.

  11. Mechanical properties of ceramic composite tubes

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Oleksuk, L.L.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States); Stinton, D.P. [Oak Ridge National Lab., TN (United States)


    Results of axial tension tests on SiC/SiC tubular ceramic composite components fabricated by a forced-M technique are presented. Axial elastic modulus measurements on a number of tubes show that the Young`s modulus varies along the length of the tube, with occasional very stiff or very soft regions. Tests to failure on a few tubes show the initiation of non-linear stress-strain behavior to be in the range of 3-9 ksi, followed by extensive non-linear deformation up to failure. For one tube, the failure stress obtained was 20.1 ksi, but the strains to failure at various axial locations varies from 0.19%to 0.24%. The correlation between modulus and proportional limit is considered within the ACK matrix cracking theory and within a model in which matrix cracking between fiber tows occurs, both modified to account for matrix porosity. The crack size required to cause stress concentrations large enough to cause failure at the observed strength is considered. Predictions for both matrix cracking and strength suggest that the current generation of tubes are controlled by microstructural defects.

  12. Marginal Adaptation of Indirect Composite, Glass-Ceramic Inlays and Direct Composite: An In Vitro Evaluation

    Directory of Open Access Journals (Sweden)

    F. Mahboub


    Full Text Available Objective: This experimental in vitro study compared marginal adaptation of indirect composite, glass-ceramic inlays and direct composite.Materials and Methods: Seventy-five recently extracted human molars were randomly divided into three groups (n=25 and mesio-occluso-distal cavities with the same dimensions were prepared in the teeth. Indirect composite and glass-ceramic inlays were fabricatedfollowing manufacturer's instructions and the marginal gap was measured by a stereomicroscope at magnification 40× before cementation. After cementation of inlays and restoring the third group by direct composite, all the specimens were thermocycled and the marginal gaps were measured exactly as previously described. Repeated measure ANOVA and post-hoc Tukey test were used for pairwise comparison of occlusal, proximal, and gingival marginal gaps in each group. One-way ANOVA and post-hoc Tukey test wereused for comparison of mean marginal gap in the three groups and for comparison of marginal gap before and after cementation in inlays, paired T-test was used.Results: The marginal gap of direct composite (19.96 μm was significantly lower than that of indirect composite inlay (48.47 μm, which in itself was significantly lower than that of glass-ceramic inlay (60.96 μm. In all the restorations, marginal gap in the gingival margin was significantly higher than occlusal and proximal margins. The marginal gap of inlays did not change after cementation and thermocycling.Conclusion: This study indicated that the marginal gaps of the evaluated restorations are less than 100 μm, which is clinically acceptable.

  13. Transparent ceramics and methods of preparation thereof (United States)

    Hollingsworth, Joel P.; Kuntz, Joshua D.; Seeley, Zachary M.; Soules, Thomas F.


    A method for forming a transparent ceramic preform in one embodiment includes forming a suspension of oxide particles in a solvent, wherein the suspension includes a dispersant, with the proviso that the suspension does not include a gelling agent; and uniformly curing the suspension for forming a preform of gelled suspension. A method according to another embodiment includes creating a mixture of inorganic particles, a solvent and a dispersant, the inorganic particles having a mean diameter of less than about 2000 nm; agitating the mixture; adding the mixture to a mold; and curing the mixture in the mold for gelling the mixture, with the proviso that no gelling agent is added to the mixture.

  14. Glass-ceramics and epoxy-composites for radiation imaging

    Energy Technology Data Exchange (ETDEWEB)

    Williams, G.V.M. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand)], E-mail:; Bittar, A. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); Dotzler, C. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); School of Chemical and Physical Sciences, Victoria University, P.O. Box 600, Wellington (New Zealand); Beaudin, A. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); Varoy, C. [School of Chemical and Physical Sciences, Victoria University, P.O. Box 600, Wellington (New Zealand); Dunford, C. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand)


    We report the results of optical, photo-luminescence and spatial resolution measurements on glass-ceramic and epoxy-composite X-ray storage phosphors. We find that the optical extinction coefficient at the stimulation and emission wavelengths is dominated by scattering for all the samples studied. However, the extinction coefficient is at least an order of magnitude lower in ZBLAN:BaCl{sub 2}:Eu{sup 2+} glass-ceramics when compared with the epoxy/BaCl{sub 2}:Eu{sup 2+} composites. Significantly reduced scattering is found in a epoxy/KBr:Eu{sup 2+} composite due to the better match between the refractive indices of the epoxy and crystallite. We show that the spatial resolution using a confocal microscope readout in a ZBLAN:BaCl{sub 2}:Eu{sup 2+} glass-ceramic is below 10{mu}m and hence this glass-ceramic has potential applications in high resolution radiation imaging.

  15. Preparation and Characteristic of Glass-Ceramics with Super Low Thermal Expansion Coefficient

    Institute of Scientific and Technical Information of China (English)


    The preparation technics of glass-ceramics with super low coefficient of thermal expansion containing β-quartz solid solution as a main crystal phase based on the glass in the system Li2O-Al2O3-SiO2 was introduced. The composition of base glass, technics of melting and heat treatment effecting on characteristic of glass-ceramics was described. Specimens were prepared by melting, anneal and controlled two steps heat treatment. Crystal phase, microstructure and elementary distributing were studied by using XRD, SEM and EDS respectively. Prepared specimens show excellent transparency and super low thermal expansion coefficient of 2×10-8 ·K-1, which reaches international advanced level.

  16. High-temperature electrically conductive ceramic composite and method for making same

    Energy Technology Data Exchange (ETDEWEB)

    Beck, D.E.; Gooch, J.G.; Holcombe, C.E. Jr.; Masters, D.R.


    The present invention relates to a metal-oxide ceramic composition useful in induction heating applications for treating uranium and uranium alloys. The ceramic composition is electrically conductive at room temperature and is nonreactive with molten uranium. The composition is prepared from a particulate admixture of 20 to 50 vol. % niobium and zirconium oxide which may be stabilized with an addition of a further oxide such as magnesium oxide, calcium oxide, or yttria. The composition is prepared by blending the powders, pressing or casting the blend into the desired product configuration, and then sintering the casting or compact in an inert atmosphere. In the casting operation, calcium aluminate is preferably added to the admixture in place of a like quantity of zirconia for providing a cement to help maintain the integrity of the sintered product.

  17. Preparation of Crack-free 3Y-TZP/Al2O3 Composite Ceramic Fiber by Electrolysis-sol-gel Method

    Institute of Scientific and Technical Information of China (English)

    LI Jian-jun; JIAO Xiu-ling; CHEN Dai-rong


    Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate(ZOC) as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirconium oxychloride octahydrate (ZOC) solution in the presence of acetic acid and sugar( sucrose, glucrose or fructose),in which the molar ratios of CH3COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The prepared tetragonal zirconia fibers sintered at different temperatures showed smooth and crack-free surfaces with diameters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing.Thermogravimetric analysis(TG), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscope(SEM) techniques were used to characterize the prepared fibers.

  18. Preparation and dielectric properties of porous silicon nitride ceramics

    Institute of Scientific and Technical Information of China (English)

    LI Jun-qi; LUO Fa; ZHU Dong-mei; ZHOU Wan-cheng


    Porous silicon nitride ceramics with difference volume fractions of porosity from 34.1% to 59.2% were produced by adding different amount of the pore-forming agent into initial silicon nitride powder. The microwave dielectric property of these ceramics at a frequency of 9.36 GHz was studied. The crystalline phases of the samples were determined by X-ray diffraction analysis. The influence of porosity on the dielectric properties was evaluated. The results show that α-Si3N4 crystalline phase exists in all the samples while the main crystalline phase of the samples is β-Si3N4,indicating that the a/b transformation happens during the preparation of samples and the transformation is incomplete. There is a dense matrix containing large pores and cavities with needle-shaped and flaky β-Si3N4 grains distributing. The dielectric constant of the ceramics reduces with the increase of porosity.

  19. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz


    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  20. Study on Microstructure of Alumina Based Rare Earth Ceramic Composite

    Institute of Scientific and Technical Information of China (English)


    Analysis techniques such as SEM, TEM and EDAX were used to investigate the microstructure of rare earth reinforced Al2O3/(W, Ti)C ceramic composite. Chemical and physical compatibility of the composite was analyzed and interfacial microstructure was studied in detail. It is found that both Al2O3 and (W, Ti)C phases are interlaced with each other to form the skeleton structure in the composite. A small amount of pores and glass phases are observed inside the material which will inevitably influence the physical and mechanical property of the composite. Thermal residual stresses resulted from thermal expansion mismatch can then lead to the emergence of dislocations and microcracks. Interfaces and boundaries of different types are found to exist inside the Al2O3/(W, Ti)C rare earth ceramic composite, which is concerned with the addition of rare earth element and the extent of solid solution of ceramic phases.

  1. Actively Cooled Ceramic Composite Nozzle Material Project (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features, such...

  2. Bone response to three different chemical compositions of fluorcanasite glass-ceramic. (United States)

    da Rocha Barros, Valdemar Mallet; Liporaci, Jorge Luiz J; Rosa, Adalberto L; Junqueira, Marcela Caffarena; de Oliveira, Paulo Tambasco; Johnson, Anthony; van Noort, Richard


    The aim of this study was to evaluate the bone response to three fluorcanasite glass-ceramic compositions with different solubilities (K3, K5, and K8) after implantation in a femur rabbit model. Fluorcanasite glass-ceramic rods were implanted bilaterally in the mid-shafts rabbit femurs. Implants were harvested at 8 and 12 weeks and prepared for histological and histomorphometric analyses at the light microscope level. Bioglass 45S5 rods were used as a control material. At 8 weeks, all fluorcanasite glass-ceramics were entirely surrounded by a nonmineralized connective tissue. At 12 weeks, reduced areas of bone tissue were observed in the cortical area in direct contact with the K3 and K5 fluorcanasite glass-ceramics compared to Bioglass 45S5, whereas no bone tissue was observed in direct contact with the K8 surface. Bone-to-implant contact in the cortical area was affected by the material chemical composition and ranked as follows: Bioglass 45S5>K3>K5>K8 (p=0.001). In the bone marrow, a layer of fibrous connective tissue formed in direct contact with the fluorcanasite glass-ceramics and Bioglass 45S5, and only rarely exhibited contact osteogenesis. All the fluorcanasite glass-ceramics appeared to degrade in the biological environment. The solubility ratio did not alter significantly the biological reply of the fluorcanasite glass-ceramics in vivo. Further modifications of the chemical composition of the fluorcanasite glass-ceramic are required to increase the stability of the material in vivo.

  3. Ceramic matrix composites based on Mg-PSZ with Cr-Ni-steel-additions with improved thermo-mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Wenzel, C., E-mail: [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany); Aneziris, C.G., E-mail: [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany)


    The application of ceramic materials is limited due to their inherent brittleness. In the past years attempts have been made to improve the fracture toughness of structural ceramics by adding a secondary phase. In the present paper the influence of metastable austenitic TRIP-steel powder on the thermo-mechanical properties of magnesia partially stabilised zirconia has been investigated. Ceramic matrix composites have been prepared using slip casting technology. The sintering was performed in different argon atmospheres. The incorporation of the metastable metallic phase led to the successful generation of composite materials with advanced mechanical properties, especially after thermal shock attack.

  4. Tribology of ceramics and composites materials science perspective

    CERN Document Server

    Basu, Bikramjit


    This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. With important introductory chapters on the fundamentals, processing, and applications of tribology, the book then examines in detail the nature and properties of materials, the friction and wear of structural ceramics, bioceramics, biocomposites, and nanoceramics, as well as lightweight composites and the friction and wear of ceramics in a cryogenic environment.

  5. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant


    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  6. 层层组装技术制备牙科硅藻土基纳米复相陶瓷粉体%Preparation of diatomite based nano-composite dental ceramic powders by layer-by-layer technique

    Institute of Scientific and Technical Information of China (English)

    陆小丽; 钱蕴珠; 刘梅; 周雪锋; 章非敏; 顾宁


    Objective To prepare a novel bioactive and degradable scaffold with mineralized collagenpolyose based composite by biomimetic synthesis for bone tissue engineering and explore the compatibility of osteoblast culturing on the scaffold. Methods Two kinds of polyelectrolyte were assembled on the surface of diatomite particles in order to adsorbe on nano-zirconia through opposite charges. Zeta potential,particle size and size distribution were compared before and after the modification of diatomite; IR was used to analysis molecular structure of functional group changes on the surface of diatomite particles, nano-composite powder morphology was observed by SEM. Results Two kinds of the polyelectrolyte were successfully assembled on the surface of diatomite powders. Particle size and size distribution were significantly reduced, d (0.5) reduce from 16.421 μm to 0.420 μm. SEM showed the dispersion of the modified diatomite was improved and had a good adsorption with nano-zirconia. Conclusion Layer-by-layer technique could enhance the dispersion of diatomite-based dental ceramic powders as well as a good adsorption of nano-composite ceramic powder.%目的 探讨层层组装技术对硅藻土基牙科陶瓷粉体的改性效果及其与纳米氧化锆的吸附能力的影响,减小硅藻土及纳米氧化锆粉体的团聚现象,制备出分散均匀的纳米复相陶瓷粉体.方法 采用层层组装将2种聚电解质分别组装到硅藻土颗粒表面,再将硅藻土与纳米氧化锆通过异种电荷进行吸附.比较改性前后硅藻土Zeta电位、粒径及粒径分布的变化、红外谱图(IR)分析硅藻土颗粒表面官能团和分子结构特征的变化,扫描电子显微镜(SEM)观察纳米复相陶瓷粉体的形貌.结果 聚电解质在硅藻土表面成功组装,且硅藻土粒径和粒径分布明显减小,d(0.5)从16.421μm减小到0.420μm;SEM显示改性后硅藻土的分散性得到提高且与纳米氧化锆吸附良好.结论 层层组装

  7. Compound transparent ceramics and methods of preparation thereof (United States)

    Hollingsworth, Joel P.; Kuntz, Joshua D.; Soules, Thomas F.; Landingham, Richard L.


    According to one embodiment, a method for forming a composite transparent ceramic preform includes forming a first suspension of oxide particles in a first solvent which includes a first dispersant but does not include a gelling agent, adding the first suspension to a first mold of a desired shape, and uniformly curing the first suspension in the first mold until stable. The method also includes forming a second suspension of oxide particles in a second solvent which includes a second dispersant but does not include a gelling agent, adding the second suspension to the stable first suspension in a second mold of a desired shape encompassing the first suspension and the second suspension, and uniformly curing the second suspension in the second mold until stable. Other methods for forming a composite transparent ceramic preform are also described according to several other embodiments. Structures are also disclosed.

  8. Formation and corrosion of a 410 SS/ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.


    This study evaluates the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel in a single waste form. A representative composite material AOC410 was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the Zr reacted with lanthanide oxides to form lanthanide zirconate, which combined with the remaining lanthanide oxides to form a porous ceramic network encapsulated by alloy as a composite puck. Excess alloy formed a metal bead on top of the composite. The alloys in the composite and bead were both mixture of martensite grains and ferrite grains with carbide precipitates. FeCrMo intermetallic phases also precipitated in the ferrite grains in the composite part. Ferrite surrounding carbides was sensitized and the least corrosion resistant in electrochemical corrosion tests conducted in an acidic brine electrolyte; ferrite neighboring martensite grains and intermetallics corroded galvanically. The lanthanide oxide domains dissolved chemically, but lanthanide zirconate domains did not dissolve. The presence of oxide phases did not affect corrosion of the neighboring alloy phases. These results suggest the longterm corrosion of a composite waste form can be evaluated by using separate material degradation models for the alloy and ceramic phases.

  9. Biomorphous SiC ceramics prepared from cork oak as precursor (United States)

    Yukhymchuk, V. O.; Kiselov, V. S.; Valakh, M. Ya.; Tryus, M. P.; Skoryk, M. A.; Rozhin, A. G.; Kulinich, S. A.; Belyaev, A. E.


    Porous ceramic materials of SiC were synthesized from carbon matrices obtained via pyrolysis of natural cork as precursor. We propose a method for the fabrication of complex-shaped porous ceramic hardware consisting of separate parts prepared from natural cork. It is demonstrated that the thickness of the carbon-matrix walls can be increased through their impregnation with Bakelite phenolic glue solution followed by pyrolysis. This decreases the material's porosity and can be used as a way to modify its mechanical and thermal characteristics. Both the carbon matrices (resulted from the pyrolysis step) and the resultant SiC ceramics are shown to be pseudomorphous to the structure of initial cork. Depending on the synthesis temperature, 3C-SiC, 6H-SiC, or a mixture of these polytypes, could be obtained. By varying the mass ratio of initial carbon and silicon components, stoichiometric SiC or SiC:C:Si, SiC:C, and SiC:Si ceramics could be produced. The structure, as well as chemical and phase composition of the prepared materials were studied by means of Raman spectroscopy and scanning electron microscopy.

  10. Large Area Roller Embossing of Multilayered Ceramic Green Composites

    CERN Document Server

    Shan, X; Shi, C W P; Tay, C K; Lu, C W


    In this paper, we will report our achievements in developing large area patterning of multilayered ceramic green composites using roller embossing. The aim of our research is to pattern large area ceramic green composites using a modified roller laminating apparatus, which is compatible with screen printing machines, for integration of embossing and screen printing. The instrumentation of our roller embossing apparatus, as shown in Figure1, consists of roller 1 and rollers 2. Roller 1 is heated up to the desired embossing temperature ; roller 2 is, however, kept at room temperature. The mould is a nickel template manufactured by plating nickel-based micro patterns (height : 50 $\\mu$m) on a nickel film (thickness : 70 $\\mu$m) ; the substrate for the roller embossing is a multilayered Heraeus Heralock HL 2000 ceramic green composite. Comparing with the conventional simultaneous embossing, the advantages of roller embossing include : (1) low embossing force ; (2) easiness of demoulding ; (3) localized area in co...

  11. Fatigue and frictional heating in ceramic matrix composites

    DEFF Research Database (Denmark)

    Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.


    This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso......This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set...... with a high spatial and temperature resolution and changes in the heat dissipation can be measured almost instantaneously. The technique has been tested on uni-directional ceramic matrix composites. Experimental results are shown and the possibilities and the limitations of the technique are discussed....

  12. Elastic, dielectric, and piezoelectric properties of ceramic lead zirconate titanate/α-Al2O3 composites (United States)

    Rybyanets, A. N.; Konstantinov, G. M.; Naumenko, A. A.; Shvetsova, N. A.; Makar'ev, D. I.; Lugovaya, M. A.


    The technology of producing ceramic lead zirconate titanate/α-Al2O3 composites has been developed. Elements of piezoactive composites containing from 0 to 60 vol % α-Al2O3 have been prepared. The elastic, dielectric, and piezoelectric parameters of the synthesized ceramic composites have been measured, and their microstructure has been studied. It has been found that the concentration dependences of the elastic and piezoelectric properties exhibit anomalies. The obtained data have been interpreted based on the percolation theory and the concept of microstructural constructing polycrystalline composition materials.




    The materials used in this study are silica matrix composites reinforced with short random Nextel or SiC fibers. The tests to determine the crack propagation resistance curves are performed on SENB specimens and analysed in the case of non linear behaviour (JR curves).

  14. Preliminary study of chemical compositional data from Amazon ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S.; Luz, Fabio A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)]. E-mail:; Neves, Eduardo G. [Museu de Arqueologia e Etnolgia, Sao Paulo, SP (Brazil)]. E-mail:; Oliveira, Paulo M.S. [Sao Paulo Univ., SP (Brazil). Escola Politecnica. Inst. de Matematica e Estatistica]. E-mail:


    Eighty seven ceramic samples from Acutuba, Lago Grande and Osvaldo archaeological sites located in the confluence of the rivers Negro and Solimoes were submitted to chemical analysis using instrumental neutron activation analysis to determine As, Ba, Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Rb, Na, Nd, Sb, Sc, Sm, Ta, Tb, Th, Yb, Zn, and U. The database were studied using the Mahalanobis distance, and discriminant analysis. The results showed that the ceramics of each site differ from each other in chemical composition and that they form three different groups. Chemical classification of the ceramics suggests that vessels were made locally, as only ceramics from the same area show homogeneity of data. (author)

  15. Robocasting of Ceramics and Composites Using Fine Particle Suspensions

    Energy Technology Data Exchange (ETDEWEB)



    Solid freeform fabrication is the near-net-shape manufacturing of components by sequentially stacking thin layers of material until complicated three dimensional shapes are produced. The operation is computer controlled and requires no molds. This exciting new field of technology provides engineers with the ability to rapidly produce prototype parts directly from CAD drawings and oftentimes little or no machining is necessary after fabrication. Techniques for freeform fabrication with several types of plastics and metals are already quite advanced and maybe reviewed in references 1 and 2. Very complicated plastic models can be fabricated by stereolithography, selective laser sintering, fused deposition modeling, or three-dimensional ink jet printing. Metals may be freeformed by the LENS{trademark} technique and porous ceramic bodies by three dimensional printing into a porous powder bed. However, methods for freeform fabrication that utilize particulate slurries to build dense ceramics and composites are not as well developed. The techniques that are being developed for the freeform fabrication of dense structural ceramics primarily revolve around the sequential layering of ceramic loaded polymers or waxes. Laminated Object Manufacturing and CAM-LEM processing use controlled stacking and laser cutting of ceramic tapes [2,3]. Similar to fused deposition modeling, ceramic loaded polymer/wax filaments are being used for the fused deposition of ceramics [2,4]. Extrusion freeform fabrication uses high pressure extrusion to deposit layers of ceramic loaded polymer/wax systems[1]. Modified stereolithographic techniques are also being developed using ceramic loaded ultraviolet curable resins [2]. Pre-sintered parts made with any of these techniques typically have 40-55 vol.% polymeric binder. In this regard, these techniques are analogous to powder injection molding of ceramics. Very long and complicated burnout heat treatments are necessary to produce a dense ceramic

  16. Ceramic Matrix Composites Performances Under High Gamma Radiation Doses (United States)

    Cemmi, A.; Baccaro, S.; Fiore, S.; Gislon, P.; Serra, E.; Fassina, S.; Ferrari, E.; Ghisolfi, E.


    Ceramic matrix composites reinforced by continuous ceramic fibers (CMCs) represent a class of advanced materials developed for applications in automotive, aerospace, nuclear fusion reactors and in other specific systems for harsh environments. In the present work, the silicon carbide/silicon carbide (SiCf/SiC) composites, manufactured by Chemical Vapour Infiltration process at FN S.p.A. plant, have been evaluated in term of gamma radiation hardness at three different absorbed doses (up to around 3MGy). Samples behavior has been investigated before and after irradiation by means of mechanical tests (flexural strength) and by surface and structural analyses (X-ray diffraction, SEM, FTIR-ATR, EPR).

  17. A bulk metal/ceramic composite material with a cellular structure

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhankui; YAO Kefu; LI Jingfeng


    A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.

  18. Fabrication of Ceramic Composites by Directed Metal Oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xi-ya; TAN Yue-hua


    To explain the growth mechanism of Al2O3/Al Lanxide composites, the dynamics of the directedoxidation of Al-Mg-Si alloys are analyzed. The experimental methods to produce Lanxide composites by directedoxidation of metal melts at high temperatures are presented. The effect of the processing factors on the microstruc-tures and properties of Al2O3/Al composites and enforced Al2O3/Al composites is also analyzed. Compared withsintering ceramic composites, the advantages of Lanxide process and Lanxide materials are as following: it is a nearnet shaped process; the process is very simple; the microstructures and properties of Lanxide materials can be adjust-ed; and this process can be used to infiltrate ceramic fiber or particle preforms .

  19. Formation and corrosion of a 410 SS/ceramic composite (United States)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.


    This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

  20. Influence of Mo addition on dielectric properties of AlN ceramic matrix composites (United States)

    Zhang, Yan; Yang, Zhimin; Ma, Huina; Du, Jun


    AlN-Mo composite ceramics were prepared by spark plasma sintering (SPS) with CaF2 as sintering aids. Effect of Mo addition on the thermal conductivity and dielectric properties of the composite ceramics had been studied. The results show that the room temperature thermal conductivity increases with increasing the content of Mo, and the value begins to decrease slightly when the Mo concentration exceeds 20 vol. %. Analyses indicate that the key factors to dielectric properties are the metal phase concentration and the microstructure of Mo particles. 1 vol. % Ni has been added into the composite ceramics to change the distribution of the Mo phase. The elongated shape particles which link with each other have a tendency to acquire rounded forms which are thermodynamically more stable. Consequently, the dielectric constant and loss of the composite ceramics could be adjusted and the material becomes an electrical conductor in the case of Mo volume fraction of more than 23%. Furthermore, the dielectric properties could be improved to a large extent by transforming the microstructure of the metal particles when the concentration of Mo is fixed.

  1. Carbon nanotubes-porous ceramic composite by in situ CCVD growth of CNTs

    Energy Technology Data Exchange (ETDEWEB)

    Mazumder, Sangram; Sarkar, Naboneeta; Park, Jung Gyu [Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University, #360 Daegok-ri, Haemi-myeon, Seosan-si, Chungnam, 356-706 (Korea, Republic of); Han, In Sub [Korea Institute of Energy Research (KIER), #152 Gajeong-gu, Daejeon 305-343 (Korea, Republic of); Kim, Ik Jin, E-mail: [Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University, #360 Daegok-ri, Haemi-myeon, Seosan-si, Chungnam, 356-706 (Korea, Republic of)


    A novel approach towards the formation of Carbon nanotubes-porous alumina ceramic composite was attempted by the application of three different reaction techniques. Porous alumina ceramics having micrometer pore dimensions were developed using the direct foaming technique. NaA zeolites were simultaneously synthesized and coated within the porous ceramics by an in situ hydrothermal process and were subjected to a simple ion exchange reaction for preparing the suitable catalyst material for Carbon nanotubes (CNTs) synthesis. The catalytic chemical vapour deposition (CCVD) technique was used to grow CNTs within the porous ceramics and the effect of growth time on the synthesized CNTs were investigated. Phase compositions of the samples were analysed by X-ray diffractometer (XRD). Field Emission Scanning Electron Microscopy (FESEM) and Transmission Electron Microscopy (TEM) were used for morphology, surface quality and structural analysis. Crystallinity, defects and yield were studied by Raman spectroscopy and thermogravimetric analysis (TGA). - Highlights: • Novel processing route of MWCNTs grown on Cobalt-zeolites-porous ceramics by CCVD. • CCVD time of 120 min produced MWCNTs with most prominent tube-like structure. • 120 min produced highest yield (19.46%) of CNTs with an I{sub D}/I{sub G} ratio of 0.88.

  2. Freeforming of Ceramics and Composites from Colloidal Slurries

    Energy Technology Data Exchange (ETDEWEB)



    This report is a summary of the work completed for an LDRD project. The objective of the project was to develop a solid freeform fabrication technique for ceramics and composites from fine particle slurries. The work was successful and resulted in the demonstration of a manufacturing technique called robocasting. Some ceramic components may pow be fabricated without the use of molds or tooling by dispensing colloidal suspensions through an orifice and stacking two-dimensional layers into three-dimensional shapes. Any conceivable two-dimensional pattern may be ''written'' layer by layer into a three-dimensional shape. Development of the robocasting technique required the materials expertise for fabrication and theological control of very highly concentrated fine particle slurries, and development of robotics for process control and optimization. Several ceramic materials have been manufactured and characterized. Development of techniques for robocasting multiple materials simultaneously have also been developed to build parts with unique structures or graded compositions.

  3. Coal Fly Ash Ceramics: Preparation, Characterization, and Use in the Hydrolysis of Sucrose

    Directory of Open Access Journals (Sweden)

    Ricardo Pires dos Santos


    Full Text Available Coal ash is a byproduct of mineral coal combustion in thermal power plants. This residue is responsible for many environmental problems because it pollutes soil, water, and air. Thus, it is important to find ways to reuse it. In this study, coal fly ash, obtained from the Presidente Médici Thermal Power Plant, was utilized in the preparation of ceramic supports for the immobilization of the enzyme invertase and subsequent hydrolysis of sucrose. Coal fly ash supports were prepared at several compaction pressures (63.66–318.30 MPa and sintered at 1200°C for 4 h. Mineralogical composition (by X-ray diffraction and surface area were studied. The ceramic prepared with 318.30 MPa presented the highest surface area (35 m2/g and amount of immobilized enzyme per g of support (76.6 mg/g. In assays involving sucrose inversion, it showed a high degree of hydrolysis (around 81% even after nine reuses and 30 days’ storage. Therefore, coal fly ash ceramics were demonstrated to be a promising biotechnological alternative as an immobilization support for the hydrolysis of sucrose.

  4. TiB2-TiC Ceramics Matrix Composites Prepared by in-situ Technique%原位合成TiB2-TiC陶瓷基复合材料

    Institute of Scientific and Technical Information of China (English)

    唐建新; 曾照强; 胡晓清; 苗赫濯


    分析了TiB2-TiC陶瓷基复合材料的原位生成机理,利用普通的热压烧结设备,以TiH2-B4C为原料原位合成了高性能的TiB2-TiC陶瓷基复合材料。TEM和X射线衍射的研究结果表明:原位合成的复合材料中TiB2为长柱状的显微形貌,从而提高了材料的断裂韧性。%The principle of in-situ formation of TiB2-TiC ceramics matrix composites was analyzed in this paper. The TiB2-TiC ceramics matrix composites of high performance were fabricated by hot pressing from TiH2-B4C. The results show that the TiB2 in microstructure presents long column morphologies which improve fracture toughness of the composite.

  5. Ceramic compositions based on nano forsterite/nano magnesium aluminate spinel powders

    Energy Technology Data Exchange (ETDEWEB)

    Khattab, R.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Wahsh, M.M.S., E-mail: [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Khalil, N.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Department of Chemistry, Faculty of Sciences and Arts, Khulais, University of Jeddah (Saudi Arabia)


    According to the wide applications in the field of chemical and engineering industries, forsterite (Mg{sub 2}SiO{sub 4})/spinel (MgAl{sub 2}O{sub 4}) ceramic compositions were the matter of interest of several research works during the last three decades. This work aims at preparation and characterization of improved ceramic bodies based on forsterite and spinel nano powders through controlling the forsterite and spinel contents in the prepared mixes. These prepared ceramic compositions have been investigated through measuring the densification parameters, cold crushing strength as well as volume resistively. Nano spinel was added from 0 to 30 mass% on expense of nano forsterite matrix and fired at 1550 °C for 2 h. The phase composition of the fired samples was examined using x-ray diffraction (XRD) technique. The microstructure of some selected samples was shown using scanning electron microscope (SEM). A pronounced improvement in the sintering, mechanical properties and volume resistively were achieved with increasing of nano spinel addition up to 15 mass%. This is due to the improvement in the matrix of the prepared forsterite/spinel bodies as a result of well distribution of spinel in the forsterite matrix as depicted by SEM analysis. - Highlights: • Ceramic compositions based on nano forsterite/nano-MgAl{sub 2}O{sub 4} spinel were synthesized. • CCS was improved (333.78 MPa) through 15 mass% of nano-MgAl{sub 2}O{sub 4} spinel addition. • Volume resistivity was enhanced to 203*10{sup 13} Ohm cm with 15 mass% of spinel addition. • Beyond 15 mass% spinel, CCS and volume resistivity were decreased.

  6. Self-Assembling, Flexible, Pre-Ceramic Composite Preforms (United States)

    Jaskowiak, Martha H.; Eckel, Andrew J.; Gorican, Daniel


    In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are infiltrated with polymer precursors that convert to ceramics upon thermal exposure. The preform architecture can vary from chopped fibers formed into blankets or felt, to continuous fibers formed into a variety of 2D or 3D weaves or braids. The matrix material can also vary considerably. For demonstration purposes, a 2D carbon weave was infiltrated with a SiC polymer precursor. The green or unfired material is fabricated into its final shape while it is still pliable. It is then folded or rolled into a much more compact shape, which will occupy a smaller space. With this approach, the part remains as one continuous piece, rather than being fabricated as multiple sections, which would require numerous seals for eventual component use. The infiltrated preform can then be deployed in-situ. The component can be assembled into its final shape by taking advantage of the elasticity of the material, which permits the structure to unfold and spring into its final form under its own stored energy. The pre-ceramic composites are converted to ceramics and rigidized immediately after deployment. The final ceramic composite yields a high-temperature, high-strength material suitable for a variety of aerospace structures. The flexibility of the material, combined with its high-temperature structural capacity after rigidization, leads to a less complex component design with an increased temperature range. The collapsibility of these structures allows for larger components to be designed and used, and also offers the potential for increased vehicle performance. For the case of collapsible nozzle extensions, a larger nozzle, and thus a larger nozzle exit plane, is possible because interference with

  7. Preparation and characterization of porous Si3N4 ceramics prepared by compression molding and slip casting methods

    Indian Academy of Sciences (India)

    Yu Fangli; Wang Huanrui; Bai Yu; Yang Jianfeng


    Porous silicon nitride (Si3N4) ceramics were fabricated by compression molding and slip casting methods using petroleum coke as pore forming agent, and Y2O3–Al2O3 as sintering additives. Microstructure, mechanical properties and gas permeability of porous Si3N4 ceramics were investigated. The mechanical properties and microstructure of porous Si3N4 ceramics prepared by compression molding were better than those which were prepared by slip casting method, whereas slip casting method is suitable for the preparation of porous Si3N4 ceramics with higher porosity and excellent gas permeability.

  8. Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    梁金生; 梁广川; 祁洪飞; 吴子钊; 冀志江; 金宗哲


    Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of 17O-NMR for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

  9. Recent advances in the field of ceramic fibers and ceramic matrix composites (United States)

    Naslain, R.


    Progress achieved during the last decade in the field of ceramic fibers and related ceramic matrix composites is reviewed. Both SiC-based and alumina-based fine fibers have been improved in terms of thermal stability and creep resistance with temperature limit of about 1400 and 1200 ° C, respectively. Two concepts for achieving damage-tolerant ceramic matrix composites have been identified : (i) that of non-oxide composites with a dense matrix in which matrix cracks formed under load are deflected and arrested in a weak fiber coating referred to as the interphase and (ii) that of all-oxide composites with a highly porous matrix with no need of any fiber coating. The lifetime under load of non-oxide composites in oxidizing atmospheres, is improved through the use of multilayered self-healing interphases and matrices deposited from gaseous precursors by chemical vapor infiltration (CVI). Lifetime ranging from 1000 to 10,000 hours at 1200 ° C under cyclic loading in air are foreseen. Alumina-based composites although attractive for long term exposures in oxidizing atmospheres up to ≈1200 ° C, are still experimental materials.

  10. Preparation of BN/SiO2 ceramics by PIP method

    Institute of Scientific and Technical Information of China (English)

    WANG Jing; WEN Guang-wu; MENG Qing-chang


    The precursor infiltration and pyrolysis(PIP) method for preparation of BN/SiO2 composites was used to improve mechanical properties, dielectric properties and feasibility of high temperature dielectric parts with large dimensions and complex shapes. In the processing procedure, the porous BN ceramic matrix was first successfully prepared by compacting the mixed powders of B and BN and then sintering them at a certain temperature under normal pressure of N2.The polycarbosilane(PCS) solution was vacuum infiltrated into porous BN ceramics at the room temperature and then at 800 ℃ in the air to depolimerize out amorphous SiO2, and sintered further at 1 300 ℃ in N2 to get BN/SiO2 composites. The microstructure of materials was studied by means of X-ray diffraction and electron probe micro analysis. The thermo-decomposition mechanism of PCS was investigated by a TG-DTA and infrared (IR) spectrum analysis. The flexural strengths were measured by the three-point bending method. The dielectric constant and the loss tangent were measured by the wave-guide method. The results show BN/SiO2 composites were fabricated. The obtained composites posses a flexural strength of 61.9693.31 MPa, the dielectric constant in the range of 3.503.78 and the order of magnitude of the loss tangent at 10-3, which are good for the high temperature dielectric parts with large size and complex shapes.

  11. Composite definition features using the eastern ornament in ceramic tiles



    This paper was asked a series of questions for the study of composition of the artistic shaping of ceramic tile with oriental ornaments and how to use in interior design. Particular attention is paid to individual elements of ornament and use them in areas such as kitchens, bathrooms, hookah area, cafe and more.

  12. Key Issues for Aerospace Applications of Ceramic Matrix Composites (United States)

    Clinton, R. G., Jr.; Levine, S. R.


    Ceramic matrix composites (CMC) offer significant advantages for future aerospace applications including turbine engine and liquid rocket engine components, thermal protection systems, and "hot structures". Key characteristics which establish ceramic matrix composites as attractive and often enabling choices are strength retention at high temperatures and reduced weight relative to currently used metallics. However, due to the immaturity of this class of materials which is further compounded by the lack of experience with CMC's in the aerospace industry, there are significant challenges involved in the development and implementation of ceramic matrix composites into aerospace systems. Some of the more critical challenges are attachment and load transfer methodologies; manufacturing techniques, particularly scale up to large and thick section components; operational environment resistance; damage tolerance; durability; repair techniques; reproducibility; database availability; and the lack of validated design and analysis tools. The presentation will examine the technical issues confronting the application of ceramic matrix composites to aerospace systems and identify the key material systems having potential for substantial payoff relative to the primary requirements of light weight and reduced cost for future systems. Current programs and future research opportunities will be described in the presentation which will focus on materials and processes issues.

  13. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh


    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...

  14. Vapor-phase fabrication and properties of continuous-filament ceramic composites. (United States)

    Besmann, T M; Sheldon, B W; Lowden, R A; Stinton, D P


    The continuous-filament ceramic composite is becoming recognized as necessary for new, high-temperature structural applications. Yet because of the susceptibility of the filaments to damage from traditional methods for the preparation of ceramics, vapor-phase infiltration has become the fabrication method of choice. The chemical vapor infiltration methods for producing these composites are now being studied in earnest, with the complexity of filament weaves and deposition chemistry being merged with standard heat and mass-transport relationships. Two of the most influential effects on the mechanical properties of these materials are the adhesion and frictional force between the fibers and the matrix, which can be controlled by a tailored interface coating. A variety of materials are available for producing these composites including carbide, nitride, boride, and oxide filaments and matrices. Silicon carbide-based materials are by far the most advanced and are already being used in aerospace applications.

  15. Alumina ceramics prepared with new pore-forming agents

    Directory of Open Access Journals (Sweden)

    Zuzana Živcová


    Full Text Available Porous ceramics have a wide range of applications at all length scales, ranging from fi ltration membranes and catalyst supports to biomaterials (scaffolds for bone ingrowths and thermally or acoustically insulating bulk materials or coating layers. Organic pore-forming agents (PFAs of biological origin can be used to control porosity, pore size and pore shape. This work concerns the characterization and testing of several less common pore-forming agents (lycopodium, coffee, fl our and semolina, poppy seed, which are of potential interest from the viewpoint of size, shape or availability. The performance of these new PFAs is compared to that of starch, which has become a rather popular PFA for ceramics during the last decade. The PFAs investigated in this work are in the size range from 5 μm (rice starch to approximately 1 mm (poppy seed, all with more or less isometric shape. The burnout behavior of PFAs is studied by thermal analysis, i.e. thermogravimetry and differential thermal analysis. For the preparation of porous alumina ceramics from alumina suspensions containing PFAs traditional slip casting (into plaster molds and starch consolidation casting (using metal molds are used in this work. The resulting microstructures are investigated using optical microscopy, combined with image analysis, as well as other methods (Archimedes method of double-weighing in water, mercury intrusion porosimetry.

  16. Silicone Resin Applications for Ceramic Precursors and Composites

    Directory of Open Access Journals (Sweden)

    Masaki Narisawa


    Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

  17. Preparation of Zeolite X Membranes on Porous Ceramic Substrates with Zeolite Seeds

    Institute of Scientific and Technical Information of China (English)

    Zhongqiang Xu; Qingling Chen; Guanzhong Lu


    Zeolite X membranes were investigated by in-situ hydrothermal synthesis on porous ceramic tubes precoated with zeolite X seeds or precursor amorphous aluminosilicate, and porous α-Al2O3 ceramic tubes with a pore size of 50 200 nm were employed as supports. Zeolite X crystals were synthesized by the classic method and mixed into deionized water as a slurry with a concentration of 0.2 0.5wt%, having a range of crystal sizes from 0.2 to 2μm. Crystal seeds were pressed into the pores near the inner surface of the ceramic tubes, and crystallization took place at 95℃ for 24-96 h. It was also investigated that Boehmite sol added with zeolite X seeds was precoated on ceramic supports to form a layer of γ-Al2O3 by heating, and hydrothermal crystallization could then take place to prepare the zeolite membranes on the composite ceramic tubes. The crystal species were characterized by XRD, and the morphology of the supports subjected to crystallization was characterized by SEM. The composite zeolite membranes have zeolitic top-layers with a thickness of 10-25 μm, and zeolite crystals can be intruded into pores of the supports as deeply as 100μm. The experimental results indicate that the precoating of zeolitic seeds on supports is beneficial to crystallization by shortening the synthesis time and improving the membrane strength. The resulting zeolite X membrane shows permselectivity to tri-n-butylamine((C4H9)3N) over perfluro-tributyl-amine ((C4Fg)3N), and a permeance ratio of 57 for ((C4Hg)3N to (C4F9)3N could be reached at 350℃. Permeances of BZ, EB and TIPB through the zeolite membrane were also measured and were found to slightly increase with temperature.

  18. Investigation of pitch-sulphur mixtures used as binder in the preparation of black ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Clausse, V.; Bastien, T.; Hoppe, S.; Mareche, J.F.; Fierro, V.; Celzard, A. [Nancy University, Nancy (France)


    Since tens of years, sulphur is a very classical additive in the composition of black ceramics because, if added in small amounts (i.e., less than 10 wt.% of the binder), it improves their mechanical properties without strongly degrading their graphitability and their conductivity. Macroscopic properties of black ceramics strongly depend on the quality of the interfaces between grains of solid filler (graphite, carbon black) and coke originating from the pyrolysis of the binder; thus, the binder should correctly wet the filler prior to the carbonisation process. Coal-tar pitch usually exhibits a high affinity for carbon grains. In the effect of the amount of sulphur on the viscosity of the molten binder and on the way the present work, it wets the solid filler was investigated. For that purpose, the penetration of mixtures of coal-tar pitch and sulphur inside a bed of carbon particles was studied as a function of temperature. The influence of the sulphur content on composition, optical texture, and transport properties of the derived black ceramics, as well as the way it was mixed with the other constituents, were also examined. It was found that the preparation of black ceramics may be achieved easily and in safe conditions, without evolution of H{sub 2}S, using pitch-sulphur mixtures first molten in a bladed mixer, and having sulphur contents within the range 10-20 wt.%. The presence of sulphur increases the coke yield but lowers the ability to graphitise, thus limiting the transport properties of the resultant black ceramic. The optimal concentration of sulphur should thus be a compromise between mechanical strength and other physical properties.

  19. Preparation of Neodymium-Doped Yttrium Aluminum Garnet Transparent Ceramics by Homogeneous Precipitation Method

    Institute of Scientific and Technical Information of China (English)


    Neodymium doped-yttrium aluminum garnet (Nd: YAG) transparent polycrystalline ceramics already become substitutes of single crystals because they are provided with easy fabrication, low cost, large size, highly doped concentration, high heat conductivity, mass fabrication, multi-layers and multi-functions. The Nd: YAG precursor powders with loosely dispersed, slightly agglomerated, super fine and YAG cubic crystal phase were synthesized at 1100 ℃ by the hocal stabilizer, TEOS as sintering additive. The Nd:YAG transparent ceramics were prepared after being vacuum sintered at 1700 ℃ for 5 h. The Nd:YAG ceramic materials were characterized by the TG-DTA, XRD, FT-IR, TEM, FEG-ESEM and FT-PL. The results show that the crystallization temperature of YAG is 850 ℃ and the intermediate crystal phase YAP forming during the heat treatment transforms to YAG cubic crystal phase at 1050 ℃. The lasing wavelength of (Nd0.01Y0.99)3Al5O12 transparent ceramics is 1.065 μm and there exists a slight red-shift compared to the single crystal with the same chemical composition. The optical transmittance is 45% in the visible light and 58% in the near infrared light and the optical transmittance descends with the decreasing the wavelength.

  20. Fracture characteristics of refractory composites containing metakaolin and ceramic fibers

    Directory of Open Access Journals (Sweden)

    Ondřej Holčapek


    Full Text Available The aim of present article is to describe influence of composition of refractory composites on its response to gradual thermal loading. Attention was focused on the impact of ceramic fibers and application of metakaolin as an aluminous cement supplementary material. Studied aluminate binder system in combination with natural basalt fine aggregates ensures sufficient resistance to high-temperature exposure. Influence of composition changes was evaluated by the results of physical and mechanical testing—compressive and flexural strength, bulk density, and fracture energy were determined on the different levels of temperature loading. Application of ceramic fibers brought expected linear increase of ductility in studied composites. Metakaolin replacement showed the optimal dose to be just about 20% of aluminous cement weight.

  1. Experimental Investigation on Active Cooling for Ceramic Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    PENG Li-na; HE Guo-qiang; LIU Pei-jin


    Compared with conventional materials, the active cooling ceramic matrix composite used in ramjet or scramjet makes their structures lighter in mass and better in performance. In this paper, an active and a passive cooling refractory composite specimens are designed and tested with an experimental facility composed of multilayer smale scale cooling penel which consists of a water cooling system and a ceramic matrix composite specimen, and a gas generator used for providing lower and higher transfer rate gases to simulate the temperatures in combustion chamber of ramjst. The active cooling specimen can continuously suffer high surface temperature of 2 000K for 30s and that of 3 000 K for 9.3 s, respectively. The experiment results show that the active cooling composite structure is available for high-temperature condition in ramjet.

  2. Annual Conference on Composites and Advanced Ceramic Materials, 9th, Cocoa Beach, FL, January 20-23, 1985, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The present conference discusses testing methods for ceramic matrix composites, developments in ceramic fibers, space transportation systems thermal protection materials, ceramics for heat engines and other severe environments, thermal sprayed coatings, the development status of ceramic tribology, and the fabrication of ceramics and hard metals. Specific attention is given to the mechanical characterization of ceramic and glass matrix composites, the application of fracture mechanics to fiber composites, the degradation properties of Nicalon SiC fibers, ceramic matrix toughening, SiC/glass composite phases, ceramic composite manufacture by infiltration, and ceramic coatings for the Space Shuttle's surface insulation. Also treated are design principles for anisotropic brittle materials, ceramics for intense radiant heat applications, ceramic-coated tip seals for turbojet engines, composite production by low pressure plasma deposition, tribology in military systems, lubrication for ceramics, a systems approach to the grinding of structural ceramics, and the fabrication of inorganic foams by microwave irradiation.

  3. Parametric Study Of A Ceramic-Fiber/Metal-Matrix Composite (United States)

    Murthy, P. L. N.; Hopkins, D. A.; Chamis, C. C.


    Report describes computer-model parametric study of effects of degradation of constituent materials upon mechanical properties of ceramic-fiber/metal-matrix composite material. Contributes to understanding of weakening effects of large changes in temperature and mechanical stresses in fabrication and use. Concerned mainly with influences of in situ fiber and matrix properties upon behavior of composite. Particular attention given to influence of in situ matrix strength and influence of interphase degradation.

  4. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics. (United States)

    Cox, Sarah B.


    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  5. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)


    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  6. Interpenetrating phase ceramic/polymer composite coatings: Fabrication and characterization (United States)

    Craig, Bradley Dene

    The goals of this thesis research were to fabricate interpenetrating phase composite (IPC) ceramic/polymer coatings and to investigate the effect of the interconnected microstructure on the physical and wear properties of the coatings. IPC coatings with an interpenetrating phase microstructure were successfully fabricated by first forming a porous ceramic with an interconnected microstructure using a chemical bonding route (mainly reacting alpha-alumina (0.3 mum) with orthophosphoric acid to form a phosphate bond). Porosity within these ceramic coatings was easily controlled between 20 and 50 vol. % by phosphoric acid addition, and was measured by a new porosity measurement technique (thermogravimetric volatilization of liquids, or TVL) which was developed. The resulting ceramic preforms were infiltrated with a UV and thermally curable cycloaliphatic epoxide resin and cured. This fabrication route resulted in composite coatings with thicknesses ranging from ˜1mum to 100 mum with complete filling of open pore space. The physical properties of the composite coatings, including microhardness, flexural modulus and wear resistance, were evaluated as a function of processing variables, including orthophosphoric acid content and ceramic phase firing temperature, which affected the microstructure and interparticulate bonding between particles in the coatings. For example, microhardness increased from ˜30 on the Vicker's scale to well over 200 as interparticulate bonding was increased in the ceramic phase. Additionally, Taber wear resistance in the best TPC coatings was found to approach that of fully-densified alumina under certain conditions. Several factors were found to influence the wear mechanism in the IPC coating materials. Forming strong connections between ceramic particles led to up to an order of magnitude increase in the wear resistance. Additionally, coating microhardness and ceramic/polymer interfacial strength were studied and found to be important in

  7. Combustion Synthesis of h-BN-SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    LI Hong-bo; ZHENG Yong-ting; ZHOU Li-juan; HAN Jie-cai


    The feasibility was demonstrated to fabricate h-BN-SiC ceramics through combustion synthesis of the mixture of boron carbide and silicon powders under 100 MPa nitrogen pressure. The mass fraction of BN and SiC in the combustion products were found to be 72 % and 28 % respectively. The thermodynamics of the synthesis reaction and the adiabatic combustion temperature were calculated on the theoretical ground. The bending strengths of the ceramics were measured to be 65.2 MPa at room temperature and 55 MPa at 1350 ℃. The phase composition and microstructure of the combustion products were identified by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

  8. Ceramic nanotubes for polymer composites with stable anticorrosion properties (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.


    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  9. The effect of various primers on shear bond strength of zirconia ceramic and resin composite

    Directory of Open Access Journals (Sweden)

    Sasiwimol Sanohkan


    Full Text Available Aims: To determine the in vitro shear bond strengths (SBS of zirconia ceramic to resin composite after various primer treatments. Materials and Methods: Forty zirconia ceramic (Zeno, Wieland Dental specimens (10 mm in diameter and 2 mm thick were prepared, sandblasted with 50 μm alumina, and divided into four groups (n = 10. Three experimental groups were surface treated with three primers; CP (RelyX Ceramic Primer, 3M ESPE, AP (Alloy Primer, Kuraray Medical, and MP (Monobond Plus, Ivoclar Vivadent AG. One group was not treated and served as the control. All specimens were bonded to a resin composite (Filtek Supreme XT, 3M ESPE cylinder with an adhesive system (Adper Scotchbond Multi-Purpose Plus Adhesive, 3M ESPE and then stored in 100% humidity at 37°C for 24 h before SBS testing in a universal testing machine. Mean SBS (MPa were analyzed with one-way analysis of variance (ANOVA and the Tukey′s Honestly Significant Difference (HSD test (α = 0.05. Results: Group AP yielded the highest mean and standard deviation (SD value of SBS (16.8 ± 2.5 MPa and Group C presented the lowest mean and SD value (15.4 ± 1.6 MPa. The SBS did not differ significantly among the groups (P = 0.079. Conclusions: Within the limitations of this study, the SBS values between zirconia ceramic to resin composite using various primers and untreated surface were not significantly different.

  10. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites (United States)

    Lee, Kang N.


    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  11. Dielectric, Electromagnetic Interference Shielding and Absorption Properties of Si3N4-PyC Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    Xuan Hao; Xiaowei Yin; Litong Zhang; Laifei Cheng


    Pyrolytic carbon (PyC) was infiltrated into silicon nitride (Si3N4) ceramics by precursor infiltration and pyrolysis (PIP) of phenolic resin,and Ni nanoparticles were added into the phenolic resin to change the electric conductivity of Si3N4-PyC composite ceramics.Dielectric permittivity,electromagnetic interference (EMI)shielding and absorption properties of Si3N4-PγC composite ceramics were studied as a function of Ni content at 8.2-12.4 GHz (X-band).When Ni nanoparticles were added into phenolic resin,the electric conductivity of the prepared composite ceramics decreased with increasing Ni content,which was attributed to the decrease of graphitization degree of PyC.The decrease in electric conductivity led to the decrease in both permittivity and EMI shielding effectiveness.Since too high permittivity is harmful to the impendence match and results in the strong reflection,the electromagnetic wave absorption property of Si3N4-PyC composite ceramics increases with increasing Ni content.When the content of Ni nanoparticles added into phenolic resin was 2 wt%,the composite ceramics possessed the lowest electric conductivity and displayed the most excellent absorption property with a minimum reflection loss as low as-28.9 dB.

  12. Broadband dielectric response of AlN ceramic composites

    Directory of Open Access Journals (Sweden)

    Iryna V. Brodnikovska


    Full Text Available Aluminium nitride (AlN is considered as a substrate material for microelectronic applications. AlN ceramic composites with different amount of TiO2 (up to 4 vol.% were obtained using hot pressing at different sintering temperature from 1700 to 1900 °C. It was shown that milling of the raw AlN powder has strongly influence on sintering and improves densification. Broadband dielectric spectroscopy was used as a nondestructive method for monitoring of the ceramic microstructures. TiO2 additive affects the key properties of AlN ceramics. Thus, porosity of 0.1 %, dielectric permeability of σ = 9.7 and dielectric loss tangent of tanδ = 1.3·10-3 can be achieved if up to 2 vol.% TiO2 is added.

  13. Effects of single pulse energy on the properties of ceramic coating prepared by micro-arc oxidation on Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jun-Hua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471023 (China); Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Wang, Jin [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipments and Control, Beijing 100084 (China); Lu, Yan [School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471023 (China); Du, Mao-Hua [Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Han, Fu-Zhu, E-mail: [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipments and Control, Beijing 100084 (China)


    Highlights: • Single pulse energy remarkably influences the properties of ceramic coating prepared by MAO on Ti alloy. • The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. • The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. • Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. • The effects of single pulse energy on the micro-hardness and phase composition of ceramic coating are not as evident as those of frequency and duty cycle. - Abstract: The effects of single pulse energy on the properties of ceramic coating fabricated on a Ti–6Al–4V alloy via micro-arc oxidation (MAO) in aqueous solutions containing aluminate, phosphate, and some additives are investigated. The thickness, micro-hardness, surface and cross-sectional morphology, surface roughness, and compositions of the ceramic coating are studied using eddy current thickness meter, micro-hardness tester, JB-4C Precision Surface roughness meter, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Single pulse energy remarkably influences the ceramic coating properties. The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. The sizes of oxide particles, micro-pores and micro-cracks slightly increase with impulse width and single pulse energy. The main surface conversion products generated during MAO process in aqueous solutions containing aluminate are rutile TiO{sub 2}, anatase TiO{sub 2}, and a large amount of Al{sub 2}TiO{sub 5}. The effects of

  14. Constructing of cure monitoring system with piezoelectric ceramics for composite laminate (United States)

    Oshima, Nobuo; Inoue, Kouichi; Motogi, Shinya; Fukuda, Takehito


    The cure monitoring system with piezoelectric ceramics is constructed. An embedded type piezoelectric ceramics sensor with flat lead wires is developed. And the piezoelectric ceramics is embedded into composite laminate. A dummy piezoelectric ceramics is set in the autoclave oven. The impedance of the piezoelectric ceramics which is embedded in the composite laminate and that of the dummy piezoelectric ceramics are measured by a LCR meter. The piezoelectric ceramics have strong temperature dependency. The temperature dependency of the impedance of piezoelectric ceramics is corrected by the information from the dummy piezoelectric ceramics. A dielectric sensor is also embedded in the composite laminate as a reference sensor for the degree of cure. The change in calculated cure index shows good correspondence with change in the log ion viscosity which is measured by the dielectric cure monitoring sensor.

  15. Dielectric properties of the BaTi0.85Zr 0.15O3 ceramics prepared by different techniques

    Directory of Open Access Journals (Sweden)

    Lavinia Petronela Curecheriu


    Full Text Available Three different processing routes, i.e. the classical solid state reaction technique the sol-precipitation method and the oxalate route, were employed for preparing BaTi0.85Zr0.15O3 ceramics. The dielectric properties of these ceramics are comparatively analyzed. The obtained results show that the dielectric properties of these ceramics, even having the same composition, are highly sensitive to the preparation route, causing differences in the microstructures and in the local electrical inhomogeneity, thus, causing complicated dielectric relaxation phenomena.

  16. The influence of sintering on the dispersion of carbon nanotubes in ceramic matrix composites (United States)

    Tapasztó, Orsolya; Lemmel, Hartmut; Markó, Márton; Balázsi, Katalin; Balázsi, Csaba; Tapasztó, Levente


    Optimizing the dispersion of carbon nanostructures in ceramic matrix composites is a fundamental technological challenge. So far most efforts have been focused on improving the dispersion of nanostructures during the powder phase processing, due to the limited information and control on their possible redistribution during the sintering. Here, we address this issue by comparing multi-walled carbon nanotubes reinforced Si3N4 composites prepared from the same starting powder dispersion but sintered using two different techniques. We employ ultra-small angle neutron scattering measurements to gain reliable information on the dispersion of nanostructures allowing a direct comparison of their redistribution during the sintering.

  17. Processing–structure–property relations of chemically bonded phosphate ceramic composites

    Indian Academy of Sciences (India)

    H A Colorado; C Hiel; H T Hahn


    Mechanical properties and microstructures of a chemically bonded phosphate ceramic (CBPC) and its composite with 1.0 wt% graphite nanoplatelets (GNPs) reinforcement have been investigated. Microstructure was identified by using optical and scanning electron microscopes, X-ray tomography, and X-ray diffraction. In addition, weight loss of the resin at room temperature was studied. The microstructure characterization shows that CBPC is itself a composite with several crystalline (wollastonite and brushite) and amorphous phases. SEM and micro tomography show a homogeneous distribution of crystalline phases. Bending and compression strength of the CBPC was improved by reducing bubbles via preparation in vacuum.

  18. Structural and Magnetic Characterizations of Nano Sized Grain Zinc Ferrite/Hydroxyapatite Ceramic Prepared by Solid State Reaction Route. (United States)

    Pankaew, Piyapong; Klumdoung, Pattarinee


    A promising composite of bioactive hydroxyapatite (HAp) and zinc ferrite (ZnFe2O4) has potentials for future bone reinforcing formation. In present study, HAp and ZnFe2O4 composite ceramic was prepared by solid state reaction route for easier control of structural and magnetic characteristics and with low cost. HAp powder was synthesized by precipitation method from chicken eggshell. Mixed powders with varying ZnFe2O4/HAp weight ratios from 2-10 wt% were milled together and uniaxially pressed and then sintered at 1200 degrees C for 3 hours. The XRD results showing no other phases of composite ceramics with only HAp and ZnFe2O4 phases were identified, indicating high stability of HAp property. Phase fractions of ZnFe2O4 were found to increase from 10.8 to 18.73 wt% with increasing content of ZnFe2O4. FT-IR results were only revealed vibration bands of standard HAp phase. SEM results revealed primary grains sizes of the prepared ceramics in nano scale. The BET surface area and pore volume increased with increasing content of ZnFe2O4 in composite ceramics. The VSM results of composites with increasing ZnFe2O4 content had been shown with increasing magnetization from 0.05 to 1.85 emu/g while their coercivities were decreased from 44 to 24 Oe. Higher magnetization as well as higher super paramagnetic behavior could be achieved with increasing the studied ZnFe2O4 weight ratios in ZnFe2O4/HAp composite ceramics, which can be tailored for specific applications.

  19. Effect of sintering atmosphere on composition and properties of NiFe2O4 ceramic

    Institute of Scientific and Technical Information of China (English)

    田忠良; 张腾; 刘恺; 赖延清; 李劼


    NiFe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound NiFe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10−5, 2×10−4 and 2×10−3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of NiFe2O4 and NiO. With increasing oxygen content, NiFe2O4 content in the ceramic increases, while NiO content appears a contrary trend. In vacuum, NiFe2O4 ceramic has average grain size of 3.94μm, and bending strength of 85.12 MPa. The changes of the phase composition and mechanical properties of NiFe2O4 based cermets are mainly caused by the alteration of their properties of NiFe2O4 ceramic.

  20. Ultra high strain properties of lanthanum substituted PZT electro-ceramics prepared via mechanical activation

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Ajeet, E-mail: [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); School of Physics, University of Hyderabad, Hyderabad 500046 (India); Bhanu Prasad, V.V., E-mail: [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India); James Raju, K.C., E-mail: [School of Physics, University of Hyderabad, Hyderabad 500046 (India); James, A.R., E-mail: [Ceramics and Composites Group, Defence Metallurgical Research Laboratory, Hyderabad 500058 (India)


    Highlights: • PLZT comparable with PMN–PT and their hot-pressed counterparts synthesized. • HEM applied for ceramic preparation at reduced sintering temperature. • Strain value (0.27%) comparable to previous reported values for PLZT 8/60/40. • The electric field induced (strain) hysteresis loss was also found to be very less. - Abstract: Substitution of lanthanum at the A sites of perovskite lead zirconate titanate ceramics shows an improvement in the structural and electrical properties. (Pb{sub 0.92}La{sub 0.08})(Zr{sub 0.60}Ti{sub 0.40})O{sub 3} (PLZT 8/60/40) was prepared using high energy mechano-chemical milling. The effect of milling on the microstructure and electrical properties of PLZT 8/60/40 has been studied. X-ray diffraction shows the phase formation after milling itself. TEM was used to measure the particle size. The SEM image of the sintered pellet shows a dense microstructure and the average grain size was found to be <1.5 μm. Electrical properties of the ceramics were characterized. Piezoelectric charge coefficient (d{sub 33}) was found to be 561 pC/N. Resonance studies were performed on poled ceramics and the electromechanical coupling factor was calculated by the resonance method. The PLZT 8/60/40 composition showed a well saturated and uniform P–E hysteresis loop with remanent polarization (P{sub r}) of 33.29 μC/cm{sup 2} and a coercive field (E{sub c}) of 10.57 kV/cm. Electric field induced strain (S–E loop) shows a value of ∼0.27% with minimum loss.

  1. Damage evolution and domain-level anisotropy in metal/ceramic composites exhibiting lamellar microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Siddhartha [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany); Butz, Benjamin [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany)] [Laboratorium fuer Elektronenmikroskopie, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany); Wanner, Alexander, E-mail: [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany)


    Aluminium/alumina composites based on ceramic preforms prepared via freeze-casting are examined. Domains composed of alternating but also interpenetrating ceramic and metallic lamellae are observed. Single-domain samples were extracted from composites processed under different conditions. In situ scanning electron microscopy analyses were carried out to investigate the damage evolution under compressive load. The composite is strong and brittle when loaded along directions parallel to the freezing direction. When compressed in other directions, the behavior is controlled by the soft metal. The plastic anisotropy is less pronounced than theoretical predictions for laminates, which is explained by the presence of bridges between the ceramic lamellae. Coating the preform with Cu or Cu{sub 2}O prior to melt infiltration reduces the compressive strengths of the composites. Transmission electron microscopy analysis shows that even in the case of a Cu coating a Cu{sub 2}O layer is formed during processing, weakening the interface and preventing the dissolution of Cu in the aluminium alloy.

  2. Mn and Sm doped lead titanate ceramic fibers and fiber/epoxy 13 composites (United States)

    Li, Kun; Pang, Geoffrey; Wa Chan, Helen Lai; Choy, Chung Loong; Li, Jin-hua


    Manganese and samarium doped lead titanate [Pb0.85Sm0.10(Ti0.98Mn0.02)O3, PSmT] fibers were prepared by sol-gel method. The micrographs obtained using scanning electron microscope show that PSmT ceramic fibers are round and dense. The diameter of the fibers was in the range of 30-35 μm. The crystalline grains size is ˜2.5 μm. The micrographs obtained using transmission electron microscope also unveiled the layer-by-layer 90° domains in the grains. X-ray diffraction patterns of the fibers show that PSmT ceramics have a pure perovskite structure. The c/a ratio of the unit cell was 1.04. The PSmT fiber/epoxy 1-3 composites were fabricated by filling the ceramic fiber bundle with epoxy. The dielectric permittivity ɛ, electromechanical coefficient kt, and the piezoelectric constant d33 of PSmT fiber/epoxy 1-3 composites with 68% fiber loading were 118, 0.51, and 48 pC/N, respectively. The hysteresis loop of the composites was measured by the Sawyer-Tower method. It was also found that the composites could withstand an electric field of 15 kV/mm at room temperature.

  3. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites (United States)

    Halbig, Michael Charles; Singh, Mrityunjay


    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  4. Processing and properties of ceramic matrix-polymer composites for dental applications (United States)

    Huang, Hsuan Yao

    The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

  5. 孔梯度陶瓷纤维复合膜管的制备及特性%Preparation and Characterization of Filtering Tube of Ceramic Composite with Pore-gradient Structure

    Institute of Scientific and Technical Information of China (English)

    王耀明; 薛友祥; 孟宪谦; 张联盟


    Ceramic filters have a great potential for applications in high temperature dust collection due to their high erosion resistance and mechanical strength at elevated temperatures. In this work, a filtering tube of cordierite ceramic composite with pore-gradient structure was fabricated and studied, which is made up of a porous cordierite ceramic support, a transition layer and a separation layer of fiber-reinforced composite, having a porosity of 35%-40%, 50%-60% and 60%-70%, respectively. The thermal shock resistance test against the temperature difference of ca. 1000℃ and room temperature simulation on dust gas filtration were mainly carried out. The results show that the total filtration efficiency of the dust particulates larger than 0. 1μm is 98.5% and maximum value reaches to 99.9%.%陶瓷过滤管具有孔隙率高、耐腐蚀、耐高温、机械强度高、便于清洗、使用寿命长等优点,是高温烟尘处理用的高效过滤元件.本文研制了一种具有梯度孔结构堇青石陶瓷纤维复合膜过滤元件,该过滤元件是由多孔支撑体、过渡层和分离膜层组成.其中支撑体、过渡层和分离层的气孔率分别为35~40%、50~60%和60~70%.文中主要分析了孔梯度陶瓷纤维复合膜管的材料结构和抗热震性能,同时对复合膜管进行含尘气体过滤的冷态模拟试验.对于烟气中粒径大于或等于0.1μm的颗粒,复合膜管的截留率达到99.8%以上.

  6. Mechanical properties of silver matrix composites reinfroced with ceramic particles

    Directory of Open Access Journals (Sweden)

    J. Śleziona


    Full Text Available Purpose: Silver, silver alloys, as well as silver matrix based composites have been well known and applied in the electrotechnical and electronics industry for several decades. For many applications in electrotechnology, including electric contacts and brushes, unreinforced sliver alloys do not meet the requirements concerning mainly durability and wear resistance, first of all to tribological and electroerosive wear. These wear processes may be prevented by introducing to silver reinforcement particles and alloys. The target of the research included basic mechanical properties determination of the silver matrix composites reinforced with ceramic particles, manufactured with the use of suspension methods.Design/methodology/approach: In the presented paper the authors demonstrate possibilities of manufacturing of silver matrix composites on the way of casting technology utilization.Findings: The results of the research prove that applied suspension technology, based on introducing of agglomerated foundry alloy which is the carrier for reinforcement particles (SiC lub Al2O3 allows to produce in an effective and, what is important, in an economically attractive way, sliver alloys based composites.Research limitations/implications: The researches on the structure of manufactured composites and their mechanical properties that are presented in the paper prove the possibilities of mechanical mixing technology application for producing mechanical and stable connection between silver matrix and ceramic particles of aluminium oxide and silicon carbide.Originality/value: The manufacturing of this type of composites is based most of all on the utilization of powder metallurgy techniques. However the obtained results of the research prove that there is a possibility of silver matrix composites forming in the casting and plastic working processes. Extrusion process carried out in the hydraulic press KOBO has its favourably influence on ceramic reinforcement

  7. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications


    Dassios, Konstantinos G.; Evangelos Z. Kordatos; Dimitrios G. Aggelis; Matikas, Theodore E.


    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specificall...

  8. Stereological characterization of crack path transitions in ceramic matrix composites

    Indian Academy of Sciences (India)

    Parag Bhargava; B R Patterson


    All ceramic composites involve a mismatch in physical properties the extent of which differs from one composite to another. Mismatch in thermal expansion ( ) and elastic modulus (E) is known to produce stresses that influence the path of a propagating crack. Thus, the relative effect of thermal and elastic mismatch on the crack path is expected to change with change in stress intensity. We propose that the crack path in ceramic composites should undergo a transition with the crack being strongly influenced by the thermal mismatch stresses at low stress intensity and elastic mismatch stresses at high stress intensities. Thus, a material in use under different applications each with its own loading conditions is expected to exhibit different crack propagation tendencies which may be reflected in the – characteristics of the composite material. In the present work several model composites with different combinations of thermal and elastic mismatch have been considered. Cracks propagating at different sub-critical stress intensities (velocities) were generated by a novel indentation technique. Each indentation was performed at a constant displacement rate and a peak load. A range of displacement rates were used to produce cracks propagating at different velocities. The indentations were made using a Vickers indentor fitted in a universal mechanical testing machine. The crack paths in composites were quantified by stereological technique and the proposed theory was verified.

  9. Poly(borosiloxanes as precursors for carbon fiber ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Renato Luiz Siqueira


    Full Text Available Ceramic matrix composites (CMCs, constituted of a silicon boron oxycarbide (SiBCO matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS or poly(borosiloxane (PBS matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence of Si-O-B bonds at 880 cm-1, due to the incorporation of the crosslinker trigonal units of BO3 in the polymeric network. X ray diffraction analyses exhibited an amorphous character of the resulting polymer-derived ceramics obtained by pyrolysis up to 1000 °C under inert atmosphere. The C/SiBCO composites showed better thermal stability than the C/SiOC materials. In addition, good adhesion between the carbon fiber and the ceramic phase was observed by SEM microscopy

  10. Recent developments in transparent spinel ceramic and composite windows (United States)

    Bayya, Shyam; Villalobos, Guillermo; Kim, Woohong; Sanghera, Jas; Chin, Geoff; Hunt, Michael; Sadowski, Bryan; Miklos, Fritz; Aggarwal, Ishwar


    The U.S. Naval Research Laboratory has pioneered the development of sintering processes for making highly transparent optical ceramics. For example, we have demonstrated the fabrication of record low absorption loss spinel as an exit window for High Energy Laser systems and rare earth doped Y2O3 and Lu2O3 for solid-state ceramic lasers. We have also developed thick spinel windows for submarine photonic masts and predicted the performance of an imaging system using testing and modeling. More recently, we have developed a novel approach of hot pressing where a transparent ceramic is produced in the net shape without requiring post polishing. This technology will result in significant cost savings associated with polishing the final optical element. We are also developing motheye structures on spinel surface to provide rugged anti-reflective solutions. We had earlier identified a Barium GalloGermanate (BGG) glass with matching index and expansion coefficient to spinel. We had demonstrated fabrication of a laminated dome for the Joint Air to Ground Missile (JAGM) program and the technology was transitioned to industry. We have pushed this technology further by developing a BGG glass - spinel ceramic transparent micro-composite, which can be processed well below spinel sintering temperatures. To address the relatively lower strength of BGG glass compared with spinel, we developed an ion-exchange process and achieved strengths up to 450 MPa. This paper gives a summary of our recent findings.

  11. Ceramic thin film thermocouples for SiC-based ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Wrbanek, John D., E-mail:; Fralick, Gustave C.; Zhu Dongming


    Conductive ceramic thin film thermocouples were investigated for application to silicon carbide fiber reinforced silicon carbide ceramic matrix composite (SiC/SiC CMC) components. High temperature conductive oxides based on indium and zinc oxides were selected for testing to high temperatures in air. Sample oxide films were first sputtered-deposited on alumina substrates then on SiC/SiC CMC sample disks. Operational issues such as cold junction compensation to a 0 Degree-Sign C reference, resistivity and thermopower variations are discussed. Results show that zinc oxides have an extremely high resistance and thus increased complexity for use as a thermocouple, but thermocouples using indium oxides can achieve a strong, nearly linear response to high temperatures. - Highlights: Black-Right-Pointing-Pointer Oxide thin film thermocouples tested for SiC/SiC ceramic matrix composites (CMCs) Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3}, ZnO, AlZnO sputtered and tested on Al{sub 2}O{sub 3} and CMC substrates Black-Right-Pointing-Pointer ZnO, AlZnO have high resistance, complex temperature response. Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3} conductive at room temperature, more linear temperature response.

  12. Dielectric and varistor properties of rare-earth-doped ZnO and CaCu3Ti4O12 composite ceramics (United States)

    Lu, Huafei; Lin, Yuanhua; Yuan, Jiancong; Nan, Cewen; Chen, Kexin


    To investigate the multi-functional ceramics with both high permittivity and large nonlinear coefficient, we have prepared rare-earth Tb-and-Co doped ZnO and TiO2-rich CaCu3Ti4O12 (TCCTO) powders by chemical co-precipitation and sol-gel methods respectively, and then obtained the TCCTO/ZnO composite ceramics, sintered at 1100°C for 3 h in air. Analyzing the composite ceramics of the microstructure and phase composition indicated that the composite ceramics were composed of the main phases of ZnO and CaCu3Ti4O12 (CCTO). Our results revealed that the TCCTO/ZnO composite ceramics showed both high dielectric and good nonlinear electrical behaviors. The composite ceramic of TCCTO: ZnO = 0.3 exhibited a high dielectric constant of 210(1 kHz) with a nonlinear coefficient of 11. The dielectric behavior of TCCTO/ZnO composite could be explained by the mixture rule. With the high dielectric permittivity and tunable varistor behaviors, the composite ceramics has a potential application for the higher voltage transportation devices.

  13. Magnetic Resonance Imaging of Gel-cast Ceramic Composites (United States)

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.


    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  14. Ceramic compositional analysis in archaeological perspective

    Energy Technology Data Exchange (ETDEWEB)

    Bishop, R.L.; Rands, R.L.; Holley, G.R.


    The primary significance of compositional analysis in archaeology lies on the spatial dimension, in distinguishing products made by locally or regionally-based groups. If compositional analysis is to be carried beyond the descriptive recording of similarities and differences, the resource procurement zone (and its geographical relationship to inferred places of manufacture) is a basic operational concept (Rands and Bishop 1980). A zonal concept is clearly indicated in the case of pottery, which frequently is derived from raw materials, clay and temper, that do not necessarily coincide in their place of procurement. Moreover, depending on geomorphological and geochemical variables, these materials may show considerable homogeneity over a fairly extended area. On the other hand, unless there is strong, selective patterning in the exploitation of resources, great heterogeneity within a restricted region may result in fragmented procurement zones that are difficult to equate with the products of specific manufacturing centers. Under favorable circumstances, however, it appears that methods of compositional analysis are approaching the point at which microzones of limited geographical extent can be recognized and assigned heuristically useful boundaries.

  15. Evaluation of internal adaptation in ceramic and composite resin inlays by silicon replica technique. (United States)

    Karakaya, S; Sengun, A; Ozer, F


    This study was aimed at investigating the internal adaptation of a ceramic (Ceramco II) and two composite resin inlay materials (SureFil and 3M Filtek Z 250) using silicon replica technique as an indicator. Forty-five standard mesial-occlusal-distal (MOD) cavities were prepared into brass moulds by using computer numerically controlled system. Inlays were prepared according to manufacturers' instructions with indirect methods. Replicas of the prepared cavities and inlays were produced with a polyvinyl siloxane material (Elite H-D). The spaces between inlays and cavities were filled by different coloured light-body polyvinyl siloxane material. Two parallel slices (mesio-distally) were obtained from the replicas with a sharp blade. Different coloured polyvinyl siloxane material thickness between cavity and inlay was measured at seven points (mesial, occlusal and distal). The data were evaluated with anova and Tukey's honestly significantly different (HSD) statistical tests. In the SureFil and Ceramco II groups, the sizes of the contraction gaps at mesial and distal gingival floors were greater than that of the occlusal marginal walls. In comparison of gap formation at occlusal regions, while the 3M composite group showed highest gap values (204.33 +/- 75.45 microm), the Ceramco II group revealed the lowest (141.17 +/- 23.66 microm) (P 0.05). In conclusion, our results showed that ceramic inlays did not confer any big advantage for internal adaptation over the composite inlays.

  16. Toughening and strengthening of ceramics composite through microstructural refinement (United States)

    Anggraini, Lydia; Isonishi, Kazuo; Ameyama, Kei


    Silicon carbide with 50 mass% zirconia ceramic matrix composites were processed by mechanical milling (MM) followed by spark plasma sintering (SPS). By controlling the parameters of MM and SPS, an ultra-fine ZrO2 grain was homogeneously dispersed and refined on the surface of a fine SiC powder, forming a harmonic microstructure. The mechanical properties and the densification behavior of the SiC-ZrO2 composites were investigated. The effects of the milling time on the microstructure and on the mechanical properties of the composite are discussed. The results indicate that the composite mechanically milled for 144 ks and sintered at 1773 K had the highest relative density of 98 %, along with a fracture toughness of 10.7 MPa.m1/2 and a bending strength of 1128 MPa. These superior mechanical properties were influenced by the microstructure characteristics such as the homogeneous grain dispersion. Thus, the microstructural refinement forming harmonic dispersion can be considered a remarkable design tool for improving the mechanical properties of SiC-ZrO2, as well as other ceramic composite materials.

  17. Annual Conference on Composites and Advanced Ceramic Materials, 10th, Cocoa Beach, FL, January 19-24, 1986, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The structures, performance characteristics, applications, and processing technology of ceramics, ceramic-matrix composites, and ceramic coatings are discussed in reviews and reports. Topics examined include ceramic-metal systems and self-propagating high-temperature synthesis, ceramics for heat engines and high performance, SiC-fiber and SiC-whisker composites, coatings, ceramic tribology, and cutting and grinding methods. Micrographs, graphs, photographs, and tables of numerical data are provided.

  18. Neural network applied to elemental archaeological Marajoara ceramic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S., E-mail:, E-mail: camunita@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Boscarioli, Clodis, E-mail: [Universidade Estadual do Oeste do Parana, Cascavel, PR (Brazil). Centro de Ciencias Exatas e Tecnologicas. Colegiado de Informatica; Hernandez, Emilio D.M., E-mail: [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica; Neves, Eduardo G.; Demartini, Celia C., E-mail: eduardo@pq.cnpq.b [Museu de Arqueologia e Etnologia (MAE/USP), Sao Paulo, SP (Brazil)


    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  19. SHS/PHIP of ceramic composites using ilmenite concentrate

    Energy Technology Data Exchange (ETDEWEB)

    Kholghy, M. [Yerevan State University and Isfahan University of Technology, Dept. of Materials Eng (Iran, Islamic Republic of); Kharatyan, S. [Yerevan State University, Yerevan, A. Manukyan str. 1, AM-0025 (Armenia); Edris, H., E-mail: [Isfahan University of Technology, Dept. of Materials Eng. Isfahan, 8415683111 (Iran, Islamic Republic of)


    Self-propagating high-temperature synthesis (SHS) process in the mixture of ilmenite, boron carbide and aluminum combined with a pseudo hot isostatic pressing (PHIP) is used in this research to produce a compact multi-ceramic composite Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. Several tests were performed to identify the optimum partial weight percent of the ilmenite, boron carbide and aluminum to produce a suitable amount of each components of the product. On the other hand, a number of tests were performed to measure the delay time, optimum compaction time and optimum compaction force to produce a compact high toughness samples. The results of phase analysis using XRD tests and microstructure using SEM and EDS show that the product is a multi-ceramic composite of the Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. It was shown that there are no primary reactants in the product. In this work, the combustion characteristics (combustion wave propagation velocity and temperature) of the process, as well as density and hardness of the combustion product were measured. The fracture toughness of the product was measured using Vickers indenter and Brazilian test. This shows that the samples have a high toughness in comparison to conventional ceramics.

  20. Mechanical behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites: Theory and Experiment (United States)


    AD-A235 926 NASA AVSCOM Technical Memorandum 103688 Technical Report 91-C-004 Mechanical Behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites : Theory... CERAMIC MATRIX COMPOSITES : THEORY AND EXPERIMENT Abhisak Chulya* Department of Civil Engineering Cleveland State University Cleveland, Ohio 44115...tough and sufficiently stable continuous fiber- reinforced ceramic matrix composites (CMC) which can survive in oxidizing environ- ments at temperatures

  1. Summary of workshop on ceramic composite interface coatings

    Energy Technology Data Exchange (ETDEWEB)



    Commercialization of fiber-reinforced composites has been limited because of the stability of the interface coatings that control the mechanical properties of the composites. Typical materials are currently manufactured with pyrolytic carbon interface coatings that perform well in inert atmospheres or when stresses are kept very low (<70 MPa). Unfortunately, carbon coatings are not stable at high temperatures in air or oxidizing conditions which results in degradation of the mechanical properties of the composites. The problem of oxidation resistant interface coatings is not unique to the Fossil Program. Such coatings are also a concern to the United States Air Force, the Continuous Fiber-reinforced Ceramic Composites Program, the Fusion Energy Materials Program, and to the European Community. This workshop was organized to compare and discuss the need for and development of oxidation-resistant interface coatings in each of these programs.

  2. Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

    Directory of Open Access Journals (Sweden)

    Rosa Maria da Rocha


    Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

  3. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.


    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  4. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes (United States)

    Boyle, Robert


    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  5. Fracture toughness and reliability in high-temperature structural ceramics and composites: Prospects and challenges for the 21st Century

    Indian Academy of Sciences (India)

    Sunil Dutta


    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defence and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fibre into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fibre reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibres should display sufficient high temperature strength and creep resistance at service temperatures above 1000°C. The greatest challenge to date is the development of high quality ceramic fibres with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are preparation of optimum matrix precursors, precursor infiltration into fibre array, and matrix densification at a temperature, where grain crystallization and fibre degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  6. Fabrication of functionally gradient materials with internal channels in ceramics and ceramic composites (United States)

    Shin, Hyea-Weon

    Functionally Gradient Materials (FGMs) are inhomogeneous materials whose compositions vary from one phase to another. By tailoring the inhomogeneous properties, FGMs can be used to reduce the stresses that are caused by severe thermal gradients. Thermal gradient loading can further be compensated by heat transfer into a cooling fluid circulating in a network of channels and manifolds. In an envisioned application, heat from a localized source is transferred to the cooling fluid, easing sharp thermal loads while minimizing the unwanted spread of heat energy to the ambient surroundings. This study reports on the fabrication of functionally gradient ceramics and the embedding of simple internal channels within these ceramics. Functional gradiency (variation of composition) is built in via the layering of different components across the thickness of a plate sample. Traditional powder processing techniques are applied to fabricate the test pieces, and recently developed methods of joining are used to build assemblies from individually sintered plate layers. For a well-formed FGM to be made, materials parameters need to be selected based on mechanical, thermal and chemical properties. As a class, ceramics are hard, wear-resistant, refractory, electrically and thermally insulative, nonmagnetic, chemically stable, and oxidation-resistant. However, because of their brittleness, ceramics with minute channels are difficult to machine. Instead, for this study, a graphite fugitive phase is used as a spacer to support channel volumes within a ceramic powder compact; during pre-sintering, the graphite burns out to expose a network of channels. Full sintering fixes the final shape. At the operating temperatures of the ovens used in our fabrication study, sintering of alumina, partially stabilized zirconia, fully stabilized zirconia and hydroxyapatite have been successful, and these ceramic powders form the basis of the present fabrication studies. Inhomogeneities inherent in the

  7. Ablation Property of Ceramics/Carbon Fibers/Resin Novel Super-hybrid Composite

    Institute of Scientific and Technical Information of China (English)

    Jun QIU; Xiaoming CAO; Chong TIAN; Jinsong ZHANG


    A novel super-hybrid composite (NSHC) is prepared with three-dimension reticulated SiC ceramic (3DRC), high performance carbon fibers and modified phenolic resin (BPR) in this paper. Ablation performance of super-hybrid composite is studied. The results show that the NSHC has less linear ablation rate compared with pure BPR and CF/BPR composite, for example, its linear ablation rate is 50% of CF/BPR at the same fiber content. Mass ablation rate of the NSHC is slightly lower than that of pure BPR and CF/BPR composite because of their difference in the density. Scanning electron microscopic analysis indicates that 3DRC can increase anti-erosion capacity of materials because its special reticulated structure can control the deformation of materials and strengthen the stability of integral structure.

  8. Preparation, characterization and wear resistance to ceramic composites Si C/Ti B{sub 2}; Elaboration, caracterisation et resistance a l`usure de composites ceramiques SiC/TiB{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Blanc, C.


    The composites Si C-Ti B{sub 2} (5,10,15% vol. Ti B{sub 2}) have been synthesized by natural and reactive sintering from Ti O{sub 2}, B{sub 4} C and phenolic resin used as carbon source, by the reaction: Ti O{sub 2} + 0.5 B{sub 4} C +1.5 C -> Ti B{sub 2} + 2 CO (1400 degrees Celsius). They have been characterized from a microstructural, mechanical and tribological point of view. The dispersion of Ti B{sub 2} particles is very homogeneous in optical microscopy and in scanning electron microscopy. The images analysis has showed that most of the particles have a size smaller than 1 {mu}m. The atomic force microscopy and the transmission electron microscopy have revealed the existence of nanometrical particles. Concerning the mechanical properties, the fracture toughness increases with the Ti B{sub 2} rate and the hardness decreases. By friction, the composite materials wear slowly than the monolithic SiC. The wear mechanisms are modified in air and in water. In air, a layer of oxidized scraps, protector if it is stable, are formed for composites while there is formation of rollers for SiC. In water, composites are polished while SiC wears by cleavages. The influence of the Ti B{sub 2} phase on the wear resistance is due to the tribo-oxidation: a lubrication can take place through the tribo-oxidation products. (O.M.) 64 refs.

  9. Reliability analysis of ceramic matrix composite laminates (United States)

    Thomas, David J.; Wetherhold, Robert C.


    At a macroscopic level, a composite lamina may be considered as a homogeneous orthotropic solid whose directional strengths are random variables. Incorporation of these random variable strengths into failure models, either interactive or non-interactive, allows for the evaluation of the lamina reliability under a given stress state. Using a non-interactive criterion for demonstration purposes, laminate reliabilities are calculated assuming previously established load sharing rules for the redistribution of load as the failure of laminae occur. The matrix cracking predicted by ACK theory is modeled to allow a loss of stiffness in the fiber direction. The subsequent failure in the fiber direction is controlled by a modified bundle theory. Results using this modified bundle model are compared with previous models which did not permit separate consideration of matrix cracking, as well as to results obtained from experimental data.

  10. Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications Project (United States)

    National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

  11. Experimental Study of Relationships between Ultrasonic Attenuation and Dispersion for Ceramic Matrix Composite (United States)

    Naumenko, A. A.; Shcherbinin, S. A.; Makariev, D. I.; Rybyanets, A. N.

    In this paper an experimental study of different ceramic matrix composites with high elastic losses and dispersion (porous piezoceramics, composites ceramics/crystals) were carried out. Complex sets of elastic, dielectric, and piezoelectric parameters of the porous piezoceramics and ceramic matrix piezocomposites were determined by the impedance spectroscopy method using Piezoelectric Resonance Analysis software. Microstructure of polished and chipped surfaces of composite samples was observed with the optical and scanning electron microcopies. Experimental frequency dependencies of attenuation coefficients and ultrasonic velocities for different ceramic matrix composites were compared with the theoretical results obtained using general Kramers-Kronig relations between the ultrasonic attenuation and dispersion.

  12. Methods of enhancing conductivity of a polymer-ceramic composite electrolyte (United States)

    Kumar, Binod (Inventor)


    Methods for enhancing conductivity of polymer-ceramic composite electrolytes are provided which include forming a polymer-ceramic composite electrolyte film by a melt casting technique and uniaxially stretching the film from about 5 to 15% in length. The polymer-ceramic composite electrolyte is also preferably annealed after stretching such that it has a room temperature conductivity of from 10.sup.-4 S cm.sup.-1 to 10.sup.-3 S cm.sup.-1. The polymer-ceramic composite electrolyte formed by the methods of the present invention may be used in lithium rechargeable batteries.

  13. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.


    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  14. Annual Conference on Composites and Advanced Ceramic Materials, 11th, Cocoa Beach, FL, Jan. 18-23, 1987, Proceedings

    Energy Technology Data Exchange (ETDEWEB)


    The present conference on advanced ceramic materials discusses topics in the fields of NDE, coating/joining/tribology techniques, fracture and interface phenomena, whisker- and particulate-reinforced composites, fiber and whisker properties, SiC and Si/sub 3/N/sub 4/, glass/glass-ceramic matrix composites, alumina-matrix composites, ceramic materials for space structures, and SiC- and Si/sub 3/N/sub 4/-matrix composites. Attention is given to ceramic characterization by thermal wave imaging, an advanced ceramic-to-metal joining process, the fracture modes of brittle-matrix unidirectional composites, the oxidation of SiC-containing composites, particulate matter in SiC whiskers, corrosion reactions in SiC ceramics, melt-infiltrated ceramic-matrix composites, environmental effects in toughened ceramics, and a ceramic composite heat exchanger.

  15. Minimal compliance design for metal–ceramic composites with lamellar microstructures

    DEFF Research Database (Denmark)

    Piat, R.; Sinchuk, Y.; Vasoya, M.;


    . Micromechanical models are applied for the calculation of the effective elastic properties of the composites. Optimized local lamella orientations and ceramic contents are calculated, and the difference between the initial (specimen with constant ceramic content and orientation) and the optimized designs......Metal–ceramic composites produced by melt infiltration of ceramic preforms are studied in an optimal design context. The ceramic preforms are manufactured through a process of freeze-casting of Al2O3 particle suspension. The microstructure of these composites can be presented as distributions...... of lamellar domains. With local ceramic volume fraction and lamella orientation chosen as the design variables, a minimum compliance optimization problem is solved based on topology optimization and finite element methods for metal–ceramic samples with different geometries and boundary conditions...

  16. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities (United States)

    Singh, M.


    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  17. Composites (CFCCs) for low cost energy and cleaner environment. Continuous fiber ceramic composites program

    Energy Technology Data Exchange (ETDEWEB)


    For many industrial applications, materials are desired which combine light weight, high temperature strength, and stability in corrosive environments. Among competing materials, ceramics are noteworthy candidates for such applications. The use of ceramics is often constrained, however, by brittleness; i.e., low toughness. Ceramic composites are being developed to overcome this limitation. With recent advances in ceramic fiber technology, it is possible to design a composite material based on continuous ceramic fibers embedded in a ceramic matrix. The use of ceramic composites in industrial applications will result in reduced fuel consumption, but will also prevent airborne pollution (principally NO, SO{sub x}, CO{sub 2}, and particulates), and economically benefit the end user through energy and environmental savings and increased competitiveness. Industry will also benefit through increased productivity and consumers will benefit through lower energy and environmental costs and a cleaner environment. The development and use of CFCCs could become an important factor in the international competitiveness of U.S. industry. CFCCs will be a critical enabling material in the design and engineering of advanced components, systems, and processes. If CFCC technology is developed outside the United States, domestic users of these materials may be forced to rely on foreign suppliers of the products fabricated from CFCCs, as well as the materials themselves. Foreign countries, including Japan and France, have embarked on government-supported CFCC development efforts. With the market for CFCC products expected to be a $10 billion dollar market by 2010, CFCC development will be important for the competitiveness of U.S. industry and for retaining and creating jobs for U.S. citizens. This document summarizes the potential energy, environmental, and economic benefits that CFCCs will have for the U.S. economy and particularly for the industrial sector.

  18. Effect of CaO doping on mechanical properties and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics

    Institute of Scientific and Technical Information of China (English)

    LAI Yan-qing; ZHANG Yong; ZHANG Gang; TIAN Zhong-liang; LI Jie


    The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than4%(mass fraction), bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 Mpa, but that of the samples without CaO is only 60 Mpa. Fracture toughness is improved obviously by CaO doping, the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.

  19. Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra


    This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

  20. Analytical Micromechanics Modeling Technique Developed for Ceramic Matrix Composites Analysis (United States)

    Min, James B.


    Ceramic matrix composites (CMCs) promise many advantages for next-generation aerospace propulsion systems. Specifically, carbon-reinforced silicon carbide (C/SiC) CMCs enable higher operational temperatures and provide potential component weight savings by virtue of their high specific strength. These attributes may provide systemwide benefits. Higher operating temperatures lessen or eliminate the need for cooling, thereby reducing both fuel consumption and the complex hardware and plumbing required for heat management. This, in turn, lowers system weight, size, and complexity, while improving efficiency, reliability, and service life, resulting in overall lower operating costs.

  1. Mechanical behaviour of engineering materials. Metals, ceramics, polymers, and composites

    Energy Technology Data Exchange (ETDEWEB)

    Roesler, Joachim; Baeker, Martin [TU Braunschweig (Germany). Inst. fuer Werkstoffe; Harders, Harald


    How do engineering materials deform when bearing mechanical loads? To answer this crucial question, the book bridges the gap between continuum mechanics and materials science. The different kinds of material deformation (elasticity, plasticity, fracture, creep, fatigue) are explained in detail. The book also discusses the physical processes occurring during the deformation of all classes of engineering materials (metals, ceramics, polymers, and composites) and shows how these materials can be strengthened to meet the design requirements. It provides the knowledge needed in selecting the appropriate engineering material for a certain design problem.

  2. Ultrasonic and radiographic evaluation of advanced aerospace materials: Ceramic composites (United States)

    Generazio, Edward R.


    Two conventional nondestructive evaluation techniques were used to evaluate advanced ceramic composite materials. It was shown that neither ultrasonic C-scan nor radiographic imaging can individually provide sufficient data for an accurate nondestructive evaluation. Both ultrasonic C-scan and conventional radiographic imaging are required for preliminary evaluation of these complex systems. The material variations that were identified by these two techniques are porosity, delaminations, bond quality between laminae, fiber alignment, fiber registration, fiber parallelism, and processing density flaws. The degree of bonding between fiber and matrix cannot be determined by either of these methods. An alternative ultrasonic technique, angular power spectrum scanning (APSS) is recommended for quantification of this interfacial bond.

  3. Optimization of dispersing agents for preparing YAG transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    BA Xuewei; LI Jiang; PAN Yubai; LIU Jing; JIANG Benxue; LIU Wenbin; KOU Huamin


    The suspensions of the powder mixture of yttria and alumina were prepared by the aqueous tape casting method.Rodia DP270,Dolapix CE64,citric acid and Dammonium 3008 were used as dispersing agents.The morphologies of the powders and the fiacture surface of the green body were observed by scanning electron microscopy (SEM).The zeta potential test was employed to characterize the surface charge states of different suspensions.The dispersion of the suspensions was analyzed by the rheological tests and the sedimentation experiments.The results indicated that the yttria and alumina powder mixtures were well dispersed by the dispersing agents.The rheological curves showed shear thinning behavior.The most efficient dispersing agent was Dammonium 3008.The optimum usage of Dammonium 3008 was 1.0 wt.%.The green body was dense and no interface between the adjacent layers was found.The in-line transmittance of the as-sintered YAG ceramic was higher than 80% between 400 and 1100 nm.

  4. Preparation and characterization of the porous ceramics from fly ash

    Institute of Scientific and Technical Information of China (English)

    REN Xiang-jun; ZHANG Xue-bin; MENG Guang-yao; LIU Xing-qin


    Porous ceramics was made from coal fly ash,and the microstructure and other properties were characterized as a function of the amount of the pore-forming agent and firing temperature.The results indicated that the proper sintering temperature for the useful ceramic materials is 1250 ℃.and a liquid-phase was involved in the dansification process.

  5. Perovskite ceramic nanoparticles in polymer composites for augmenting bone tissue regeneration (United States)

    Bagchi, Amrit; Rama Krishna Meka, Sai; Narayana Rao, Badari; Chatterjee, Kaushik


    There is increasing interest in the use of nanoparticles as fillers in polymer matrices to develop biomaterials which mimic the mechanical, chemical and electrical properties of bone tissue for orthopaedic applications. The objective of this study was to prepare poly(ɛ-caprolactone) (PCL) nanocomposites incorporating three different perovskite ceramic nanoparticles, namely, calcium titanate (CT), strontium titanate (ST) and barium titanate (BT). The tensile strength and modulus of the composites increased with the addition of nanoparticles. Scanning electron microscopy indicated that dispersion of the nanoparticles scaled with the density of the ceramics, which in turn played an important role in determining the enhancement in mechanical properties of the composite. Dielectric spectroscopy revealed improved permittivity and reduced losses in the composites when compared to neat PCL. Nanofibrous scaffolds were fabricated via electrospinning. Induction coupled plasma-optical emission spectroscopy indicated the release of small quantities of Ca+2, Sr+2, Ba+2 ions from the scaffolds. Piezo-force microscopy revealed that BT nanoparticles imparted piezoelectric properties to the scaffolds. In vitro studies revealed that all composites support osteoblast proliferation. Expression of osteogenic genes was enhanced on the nanocomposites in the following order: PCL/CT > PCL/ST > PCL/BT > PCL. This study demonstrates that the use of perovskite nanoparticles could be a promising technique to engineer better polymeric scaffolds for bone tissue engineering.

  6. Low Temperature Preparation and Cold Manufacturing Techniques for Femoral Head of Al2O3 Ceramic

    Institute of Scientific and Technical Information of China (English)


    The hip joint femoral head prosthesis was prepared using the Al2O3 material, which was synthesized by high purity alumina micro-powder and Mg- Zr- Y composite additives, the cold manufacturing techniques of lathe turning, grade polishing and the matching size correction of the sintered femoral head were studied. The results showed, after being pressed under 200 MPa cold isostatic pressure and being pre-sintered at 1 150 ℃, the biscuit' s strength can meet the demands of lathe turning; After being grade polished by SiC micro-powder and diamond abrading agent and being size corrected by special instruments, the femoral head prosthesis of Al2O3 ceramic has good surface degree of finish and articulates tightly with femoral handle.

  7. Preparation for femur prosthesis of ceramic-metal combination artificial hip joint

    Institute of Scientific and Technical Information of China (English)

    王欣宇; 李世普; 陈晓明; 贺建华


    Al2O3 material was synthesized by using high purity alumina micro-powder and Mg-Zr-Y composite additives at temperature of 1600℃, which had good mechanics property of 416MPa bending strength and 5.46MPa*m1/2 fracture toughness. Femur head prosthesis of hip joint was prepared by using this material; Ti alloy femur handle was sprayed bioactive hydroxyapatite (HA) by plasma on surface, which improves the chemistry stability and biocompatibility of Ti alloy; ceramic-metal combination artificial hip joint femur prosthesis was made by combining Al2O3 femur head with Ti alloy femur handle, so the manufacturing process is improved and the property and application flexibility are advanced.

  8. A Comprehensive Study on Microstructure Mechanics Relationships of Ceramic Matrix Composites (United States)


    The background of this research stems from the need to understand the physical mechanisms of brittle matrix cracks in fiber reinforced ceramic matrix composites . Three...theoretical and the simulative aspects. Ceramic matrix composites , Matrix cracking stress, Specimen fabrication, Testing, Theory, Simulations, Uniaxial fiber, Fracture mechanics, Oxidation, Fiber breaks.

  9. Quantifying Effects of Voids in Woven Ceramic Matrix Composites (United States)

    Goldsmith, Marlana B.; Sankar, Bhavani V.; Haftka, Raphael T.; Goldberg, Robert K.


    Randomness in woven ceramic matrix composite architecture has been found to cause large variability in stiffness and strength. The inherent voids are an aspect of the architecture that may cause a significant portion of the variability. A study is undertaken to investigate the effects of many voids of random sizes and distributions. Response surface approximations were formulated based on void parameters such as area and length fractions to provide an estimate of the effective stiffness. Obtaining quantitative relationships between the properties of the voids and their effects on stiffness of ceramic matrix composites are of ultimate interest, but the exploratory study presented here starts by first modeling the effects of voids on an isotropic material. Several cases with varying void parameters were modeled which resulted in a large amount of variability of the transverse stiffness and out-of-plane shear stiffness. An investigation into a physical explanation for the stiffness degradation led to the observation that the voids need to be treated as an entity that reduces load bearing capabilities in a space larger than what the void directly occupies through a corrected length fraction or area fraction. This provides explanation as to why void volume fraction is not the only important factor to consider when computing loss of stiffness.

  10. Thermal and destructive interrogation of ceramic matrix composites (United States)

    Ojard, Greg; Doza, Douglas; Ouyang, Zhong; Angel, Paul; Smyth, Imelda; Santhosh, Unni; Ahmad, Jalees; Gowayed, Yasser


    Ceramic matrix composites are intended for elevated temperature use and their performance at temperature must be clearly understood as insertion efforts are to be realized. Most efforts to understand ceramic matrix composites at temperature are based on their lifetime at temperature under stress based on fatigue or creep testing or residual testing after some combination of temperature, stress and time. While these efforts can be insightful especially based on their mechanical performance, there is no insight into how other properties are changing with thermal exposure. To gain additional insight into oxidation behavior of CMC samples, a series of fatigue and creep samples tested at two different temperatures were non-destructively interrogated after achieving run-out conditions by multiple thermal methods and limited X-ray CT. After non-destructive analysis, residual tensile tests were undertaken at room temperature. The resulting residual properties will be compared against the non-destructive data. Analysis will be done to see if data trends can be determined and correlated to the level and duration of exposure.

  11. Sliding wear resistance of metal matrix composite layers prepared by high power laser

    NARCIS (Netherlands)

    Ocelik, Vaclav; Matthews, D; de Hosson, Jeff


    Two laser surface engineering techniques, Laser Cladding and Laser Melt Injection (LMI), were used to prepare three different metal matrix composite layers with a thickness of about 1 mm and approximately 25-30% volume fraction of ceramic particles. SiC/Al-8Si, WC/Ti-6Al-4V and TiB2/Ti-6Al-4V layers

  12. Piezoelectric ceramic fibers for active fiber composites: a comparative study (United States)

    Kornmann, Xavier; Huber, Christian; Elsener, Hans-Rudolf


    The morphology and the free strain performances of three different piezoelectric ceramic fibers used for the manufacture of active fiber composites (AFCs) have been investigated. The morphology of the fibers has a direct influence on the manufacture of the AFCs. Fibers with non-uniform diameters are more difficult to contact with the interdigitated electrodes and can be the cause of irreparable damages in AFCs. An indirect method requiring the use of a simple analytical model is proposed to evaluate the free strain of active fiber composites. This indirect method presents a relatively good agreement with direct free strain measurements performed with strain gages glued on both sides of an AFC. The results show a systematic difference of ca. 20 % between the indirect and the direct methods. However, the indirect method did not permit to see differences of piezoelectric performance between the types of fibers.

  13. Detecting Damage in Ceramic Matrix Composites Using Electrical Resistance (United States)

    Smith, Craig E.; Gyekenyesi, Andrew


    The majority of damage in SiC/SiC ceramic matrix composites subjected to monotonic tensile loads is in the form of distributed matrix cracks. These cracks initiate near stress concentrations, such as 90 deg fiber tows or large matrix pores and continue to accumulate with additional stress until matrix crack saturation is achieved. Such damage is difficult to detect with conventional nondestructive evaluation techniques (immersion ultrasonics, x-ray, etc.). Monitoring a specimen.s electrical resistance change provides an indirect approach for monitoring matrix crack density. Sylramic-iBN fiber- reinforced SiC composites with a melt infiltrated (MI) matrix were tensile tested at room temperature. Results showed an increase in resistance of more than 500% prior to fracture, which can be detected either in situ or post-damage. A relationship between resistance change and matrix crack density was also determined.

  14. Detecting Cracks in Ceramic Matrix Composites by Electrical Resistance (United States)

    Smith, Craig; Gyekenyesi, Andrew


    The majority of damage in SiC/SiC ceramic matrix composites subjected to monotonic tensile loads is in the form of distributed matrix cracks. These cracks initiate near stress concentrations, such as 90o fiber tows or large matrix pores and continue to accumulate with additional stress until matrix crack saturation is achieved. Such damage is difficult to detect with conventional nondestructive evaluation techniques (immersion ultrasonics, x-ray, etc.). Monitoring a specimen.s electrical resistance change provides an indirect approach for monitoring matrix crack density. Sylramic-iBN fiber- reinforced SiC composites with a melt infiltrated (MI) matrix were tensile tested at room temperature. Results showed an increase in resistance of more than 500% prior to fracture, which can be detected either in situ or post-damage. A relationship between resistance change and matrix crack density was also determined.

  15. Laser Machining of Melt Infiltrated Ceramic Matrix Composite (United States)

    Jarmon, D. C.; Ojard, G.; Brewer, D.


    As interest grows in considering the use of ceramic matrix composites for critical components, the effects of different machining techniques, and the resulting machined surfaces, on strength need to be understood. This work presents the characterization of a Melt Infiltrated SiC/SiC composite material system machined by different methods. While a range of machining approaches were initially considered, only diamond grinding and laser machining were investigated on a series of tensile coupons. The coupons were tested for residual tensile strength, after a stressed steam exposure cycle. The data clearly differentiated the laser machined coupons as having better capability for the samples tested. These results, along with micro-structural characterization, will be presented.

  16. Modeling oxidation damage of continuous fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    Cheng-Peng Yang; Gui-Qiong Jiao; Bo Wang


    For fiber reinforced ceramic matrix composites (CMCs), oxidation of the constituents is a very important damage type for high temperature applications. During the oxidizing process, the pyrolytic carbon interphase gradually recesses from the crack site in the axial direction of the fiber into the interior of the material. Carbon fiber usually presents notch-like or local neck-shrink oxidation phenomenon, causing strength degradation. But, the reason for SiC fiber degradation is the flaw growth mechanism on its surface. A micromechanical model based on the above mechanisms was established to simulate the mechanical properties of CMCs after high temperature oxidation. The statistic and shearlag theory were applied and the calculation expressions for retained tensile modulus and strength were deduced, respectively. Meanwhile, the interphase recession and fiber strength degradation were considered. And then, the model was validated by application to a C/SiC composite.

  17. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project (United States)

    National Aeronautics and Space Administration — Under Phase I, the feasibility of a novel thermal stress-free ceramic composite mechanical fastener system suitable for assembly of high-temperature composite...

  18. Influence of Composition on Properties of Medium Temperature Sintering (Ba, Sr)TiO3 Series Capacitor Ceramics

    Institute of Scientific and Technical Information of China (English)


    The influence of the composition (Yb2O3, MgO, CeO2, Li2CO3) on the dielectric properties of medium temperature sintering (Ba,Sr)TiO3(BST) series capacitor ceramics was investigated by means of conventional technology process and orthogonal design experiments. The major secondary influencing factors and the influencing tendency of various factor′s levels for the dielectric properties of BST ceramics were obtained. The optimum formula for maximum dielectric constant (ε) and for minimum dielectric loss (tanδ) was obtained under the experimental conditions. The BST ceramics with optimum comprehensive properties was obtained by means of orthogonal design experiments, with the sintering temperature at 1200 ℃, the dielectric constant 5239, the dielectric loss 0.0097, withstand electric voltage over 6 MV·m-1, capacitance temperature changing rate (ΔC/C) -75.67%, and suited for Y5V character. The mechanism of the influence of various components on the dielectric properties of medium temperature sintering BST ceramics was studied, thus providing the basis for preparation of multilayer capacitor ceramics and single-chip capacitor ceramics.

  19. Robust Joining and Assembly of Ceramic Matrix Composites for High Temperature Applications (United States)

    Singh, Mrityunjay


    Advanced ceramic matrix composites (CMCs) are under active consideration for use in a wide variety of high temperature applications within the aerospace, energy, and nuclear industries. The engineering designs of CMC components require fabrication and manufacturing of large and complex shaped parts of various thicknesses. In many instances, it is more economical to build up complex shapes by joining simple geometrical shapes. Thus, joining and attachment have been recognized as enabling technologies for successful utilization of ceramic components in various demanding applications. In this presentation, various challenges and opportunities in design, fabrication, and testing of high temperature joints in ceramic matrix composites will be presented. A wide variety of ceramic composites, in different shapes and sizes, have been joined using an affordable, robust ceramic joining technology (ARCJoinT). Microstructure and mechanical properties of joints in melt infiltrated and CVI Sic matrix composites will be reported. Various joint design philosophies and design issues in joining of composites will be discussed.

  20. Performance investigation of 1-3 piezoelectric ceramic-cement composite

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Xin, E-mail: [University of Jinan, School of Materials Science and Engineering, Jinan 250022 (China); Xu Dongyu, E-mail: [Shandong University, State Key Lab of Crystal Materials, Jinan 250100 (China); Lu Lingchao; Huang Shifeng [University of Jinan, School of Materials Science and Engineering, Jinan 250022 (China); Jiang Minhua [Shandong University, State Key Lab of Crystal Materials, Jinan 250100 (China)


    A 1-3 piezoelectric ceramic-cement composite has been fabricated using sulphoaluminate cement and lead niobium-magnesium zirconate titanate ceramics (P(MN)ZT) as matrix and functional component, respectively. The influences of piezoelectric ceramic volume fraction, aspect ratios of piezoelectric ceramic rods and temperature on the piezoelectric and dielectric properties of the composites were studied. This composite was shown to exhibit an improved electromechanical coupling coefficient with the mechanical quality factor reduced. Furthermore, the acoustic impedance of the composites could also be adjusted to match concrete structures. It has been demonstrated that by adjusting the piezoelectric ceramic volume fraction and shape parameters, the developed composite can be eventually used as sensing element in structural health monitoring.


    Institute of Scientific and Technical Information of China (English)

    Chang Yanjun; Jiao Guiqiong; Wang Bo; Liu Wei


    A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.

  2. Marginal adaptation of heat-pressed glass-ceramic veneers to Class 3 composite restorations in vitro. (United States)

    Christgau, M; Friedl, K H; Schmalz, G; Edelmann, K


    The aim of the present in vitro study was to compare the marginal adaptation and integrity of heat-pressed glass-ceramic veneers to adjacent class 3 composite restorations and to enamel using four dual-curing composite resin cements of different viscosity with their corresponding dentin bonding agents. Thirty-six caries-free human maxillary incisors were first restored with mesial and distal class 3 composite restorations and then prepared for facial ceramic veneers. The cavity margins of the veneers were located either in the class 3 composite restorations or in the residual enamel. Heat-pressed glass-ceramic veneers (IPS Empress) were inserted adhesively using one of the following four luting systems in nine teeth: SonoCem (SC) with EBS; Variolink Ultra (VU), Variolink High-Viscosity (VHV), and Variolink Low-Viscosity (VLV) with Syntac. The veneer margins in the region of the composite restoration and in the region apical to the composite restoration (ceramic/composite resin cement interfaces, composite resin cement/composite restoration interface, and composite resin cement/enamel interface) were evaluated before and after thermo-cycling and mechanical loading (TCML) by quantitative margin analysis under a scanning electron microscope (SEM) using an image analysis system. Furthermore, microleakage was assessed in each tooth by dye penetration after TCML. For all luting systems, SEM analysis revealed excellent marginal adaptation of the ceramic veneers to the composite restorations as well as to enamel. The median percentages of marginal gap formation were 1.1% and less before TCML and 5.1% and less after TCML. The error-rates method revealed no statistical influence of the interface or of the viscosity of the luting material. Maximal values of dye penetration showed a significantly higher microleakage at veneers cemented with VU (median: 86.4%) compared to SC (median: 13.3%). In conclusion, the present data demonstrated that existing clinically acceptable class

  3. Performance assessment of MCM-48 ceramic composite membrane by separation of AlCl3 from aqueous solution. (United States)

    Kumar Basumatary, Ashim; Kumar Ghoshal, Aloke; Pugazhenthi, G


    Three dimensional ordered mesoporous MCM-48 membrane was fabricated on a circular shaped ceramic support by in-situ hydrothermal method. The synthesized MCM-48 powder and MCM-48 ceramic composite membrane were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM). The porosity and pore size of the composite membrane are reduced considerably by the deposition of MCM-48 on the support. The formation of MCM-48 is verified by the XRD analysis. Three stepwise mechanisms for surfactant removal are observed by TGA analysis. FESEM images clearly signify the deposition of MCM-48 on the ceramic support. The pure water flux of the support and MCM-48 composite membrane is found to be 3.63×10(-6) and 4.18×10(-8)m(3)/m(2)skPa, respectively. The above prepared MCM-48 ceramic composite membrane is employed for the removal of AlCl3 from aqueous solution and the highest rejection of 81% is obtained at an applied pressure of 276kPa with salt concentration of 250ppm.


    Directory of Open Access Journals (Sweden)

    Alexandra Kloužková


    Full Text Available The aim of this study was to prepare leucite dental composites from two separately synthesized components - tetragonal leucite and glassy matrix. The newly developed procedure is based on the preparation of crystalline tetragonal leucite powder by relatively low temperature synthesis under hydrothermal conditions. Matrix powder was prepared by a classical melting process and subsequent milling of the quenched glass. The dental composites were prepared by mixing of 10 wt. %, 20 wt. % and 30 wt. % of synthesized tetragonal leucite with glass powder followed by pressing and firing. The sintering process was observed by optical microscope and the optimal firing temperature for each composite was determined. Optical and electron microscopy was used to characterise the microstructure of the composites, especially the distribution of the leucite particles in the matrix. Dilatometric measurements proved that the coefficient of thermal expansion of the composites increased up to 44 % in comparison with the basic matrix.

  5. Flexural Strength of Preheated Resin Composites and Bonding Properties to Glass-Ceramic and Dentin

    Directory of Open Access Journals (Sweden)

    Matthias Richard Kramer


    Full Text Available To test the impact of preheating (25, 37, 54, or 68 °C of TetricEvoCeram (TEC, FiltekSupremeXT (FSXT, and Venus (V on flexural strength (FS, shear bond strength (SBS and interfacial tension (IFT. FS was tested with TEC and FSXT. For SBS, glass-ceramic and human dentin substrate were fabricated and luted with the preheated resin composite (RC. SBSs of 1500 thermal cycled specimens were measured. For IFT, glass slides covered with the non-polymerized RC were prepared and contact angles were measured. Data were analyzed using 2/1-way ANOVA with Scheffé-test, and t-test (p < 0.05. Preheated TEC (37–68 °C showed higher FS compared to the control-group (25 °C (p < 0.001. FSXT presented higher FS than TEC (p < 0.001. For SBS to dentin higher values for FSXT than TEC were found. The preheating temperature showed no impact on SBS to dentin. SBS to glass-ceramic revealed a positive influence of temperature for TEC 25–68 °C (p = 0.015. TEC showed higher values than V and FSXT (p < 0.001. IFT values increased with the preheating temperature. A significant difference could be observed in every RC group between 25 and 68 °C (p < 0.001.

  6. Preparation and characterization of photo chromic effect for ceramic tiles

    Energy Technology Data Exchange (ETDEWEB)

    Atay, B.; Goktas, A.; Dogan, A.


    Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photo catalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photo chromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photo chromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photo chromic layer with a thickness of approximately 45- 50 {mu}m was performed by using spray coating technique which provided homogeneous deposition on surface. Photo chromic ceramic tiles with high photo chromic activity such as reversibly color change between {delta}E= 0.29 and 26.31 were obtained successfully. The photo chromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM). (Author) 13 refs.

  7. Preparation and Luminescence of Er3+ Doped Oxyfluoride Glass Ceramics Containing LaF3 Nanocrystals

    Institute of Scientific and Technical Information of China (English)


    Er3+ doped transparent oxyfluoride glass ceramics containing LaF3 nanocrystals were prepared and the up-con-version and near infrared luminescence behavior of Er3+ in glasses and glass ceramics were investigated. With increasing heat-treating time and temperature, the size (varied from 0 to 19 nm) and crystallinity (varied from 0 to 47%) of LaF3 nanocrystals in the glass ceramics are increased. The up-conversion luminescence intensity of Er3+ ions in the glass ceramics is much stronger than that in the glasses and increased significantly with increasing heat-treating time and temperature. The near infrared emission of Er3+ ions in the glass ceramics is found to be similar to that in the glasses.

  8. Fracture toughness of zirconia ceramic crowns made by feather-edge tooth preparation design

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja


    Full Text Available Background/Aim. Fracture toughness determines functional crown strenght and prevents damages on ceramics during mastication. There is a lack of relevant literature data about fracture toughness of crowns made by feather-edge preparation. Mechanical testing of ceramic samples is supposed to show if feather-edge tooth preparation is a successful method for making ceramic crowns without any risk of reduction of their mechanical properties. This research was done to establish effects of feather-edge tooth preparation on fracture toughness of single zirconia ceramic crowns. Methods. The research was performed as an experimental study. Sixty (60 ceramic crowns were made on non-carious extracted human premolars. Thirty (30 crowns were made on the basis of feather-edge preparation (experimental group I. The group II included 30 crowns made on 1 mm rounded shoulder. Crowns fabrication was executed on a copy mill production system “Zirkonzahn” (Zirkonzahn GMBH, Gais, Germany. The spherical compression test was used to determine fracture toughness, using 6 mm diameter ceramic ball. Fracture load for damaging ceramic crown was recorded on a universal testing machine - Zwick, type 1464, with the speed of 0.05 mm/min. Results. The results of this research introduced significant differences between fracture toughness of ceramic samples in every examined group. However, fracture toughness of crowns from both group was above 2 000 N, what was double beyond a recommended value. The mean value of fracture toughness in the feather-edge group was 2 090 N, and in shoulder group it was 2 214 N. Conclusion. This research showed a high fracture toughness of zirconia crowns made on feather-edge preparation. The examined crowns showed a fracture resistance at a sufficient distance in relation to the minimum values of functional loads. Further research of functional loads of these crown is necessary, as well as research of marginal adaptation of cemented crowns and

  9. Luting of CAD/CAM ceramic inlays: direct composite versus dual-cure luting cement. (United States)

    Kameyama, Atsushi; Bonroy, Kim; Elsen, Caroline; Lührs, Anne-Katrin; Suyama, Yuji; Peumans, Marleen; Van Meerbeek, Bart; De Munck, Jan


    The aim of this study was to investigate bonding effectiveness in direct restorations. A two-step self-etch adhesive and a light-cure resin composite was compared with luting with a conventional dual-cure resin cement and a two-step etch and rinse adhesive. Class-I box-type cavities were prepared. Identical ceramic inlays were designed and fabricated with a computer-aided design/computer-aided manufacturing (CAD/CAM) device. The inlays were seated with Clearfil SE Bond/Clearfil AP-X (Kuraray Medical) or ExciTE F DSC/Variolink II (Ivoclar Vivadent), each by two operators (five teeth per group). The inlays were stored in water for one week at 37°C, whereafter micro-tensile bond strength testing was conducted. The micro-tensile bond strength of the direct composite was significantly higher than that from conventional luting, and was independent of the operator (P<0.0001). Pre-testing failures were only observed with the conventional method. High-power light-curing of a direct composite may be a viable alternative to luting lithium disilicate glass-ceramic CAD/CAM restorations.

  10. Complex oxide with negative thermal expansion for producing ceramic matrix composites with invar effect (United States)

    Dedova, Elena S.; Pertushina, Mariya U.; Kondratenko, Anton I.; Gorev, Mikhail V.; Kulkov, Sergei N.


    The article investigates the phase composition of (Al2O3-20 wt % ZrO2)-ZrW2O8 ceramic composites obtained by cold-pressing and sintering processes. Using X-ray analysis it has been shown that composites mainly have monoclinic modification of zirconium dioxide and orthorhombic phase of aluminum oxide. After adding zirconium tungstate the phase composition of sintered ceramics changes, followed by the formation of tungsten-aluminates spinel such as Alx(WOy)z. It has been shown that thermal expansion coefficient of material decreases approximatly by 30%, as compared with initial ceramics.

  11. Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures (United States)

    Singh, Mrityunjay; Morscher, Gregory N.


    Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.

  12. Bonding of ceramic insert to a laboratory particle filler composite. (United States)

    Kienanen, Pietari; Alander, Pasi; Lassila, Lippo V J; Vallittu, Pekka K


    The push-out bond strength of cylindrical ceramic inserts (CI) to particulate filler resin composite (VC) was evaluated in this study. Various surface treatments to improve the adhesion of CI to resin composite were tested. Additionally, the effect of fiber-reinforced composite (FRC) laminate encapsulation around CI was tested. Feldspathic porcelain CI with a diameter of 3.1 mm was bonded to VC. Adhesive resin was used for bonding. In group 1, no surface treatment of CI was done. In group 2, CI was encapsulated with a thin layer of woven glass FRC. In group 3, the surface of the CI was tribochemically silica coated and silanized. In group 4, the surface of the CI was grit-blasted with 50 microm aluminum oxide and etched with hydrofluoric acid. In group 5, the grit-blasted CI was encapsulated with a layer of FRC. The specimens (n = 6/group) were either dry stored or thermocycled in water (6000 x 5-55 degrees C). The push-out test was carried out with a universal material testing machine. The highest push-out strength was achieved in group 5 (20.4 MPa) and the lowest in group 2 (11.5 MPa). ANOVA revealed that both surface treatment and storage condition had a significant effect on push-out strength (p < 0.05). We conclude that the additional glass FRC encapsulation can be used to increase the bond strength of insert to composite.

  13. Reducing chemical vapour infiltration time for ceramic matrix composites. (United States)

    Timms, L. A.; Westby, W.; Prentice, C.; Jaglin, D.; Shatwell, R. A.; Binner, J. G. P.


    Conventional routes to producing ceramic matrix composites (CMCs) require the use of high temperatures to sinter the individual ceramic particles of the matrix together. Sintering temperatures are typically much higher than the upper temperature limits of the fibres. This paper details preliminary work carried out on producing a CMC via chemical vapour infiltration (CVI), a process that involves lower processing temperatures, thus avoiding fibre degradation. The CVI process has been modified and supplemented in an attempt to reduce the CVI process time and to lower the cost of this typically expensive process. To this end microwave-enhanced CVI (MECVI) has been chosen, along with two alternative pre-infiltration steps: electrophoretic infiltration and vacuum bagging. The system under investigation is based on silicon carbide fibres within a silicon carbide matrix (SiCf/SiC). The results demonstrate that both approaches result in an enhanced initial density and a consequent significant reduction in the time required for the MECVI processing step. Dual energy X-ray absorptiometry was used as a non-destructive, density evaluation technique. Initial results indicate that the presence of the SiC powder in the pre-form changes the deposition profile during the MECVI process.

  14. Design Concepts for Cooled Ceramic Composite Turbine Vane (United States)

    Boyle, Robert J.; Parikh, Ankur H.; Nagpal, VInod K.


    The objective of this work was to develop design concepts for a cooled ceramic vane to be used in the first stage of the High Pressure Turbine(HPT). To insure that the design concepts were relevant to the gas turbine industry needs, Honeywell International Inc. was subcontracted to provide technical guidance for this work. The work performed under this contract can be divided into three broad categories. The first was an analysis of the cycle benefits arising from the higher temperature capability of Ceramic Matrix Composite(CMC) compared with conventional metallic vane materials. The second category was a series of structural analyses for variations in the internal configuration of first stage vane for the High Pressure Turbine(HPT) of a CF6 class commercial airline engine. The third category was analysis for a radial cooled turbine vanes for use in turboshaft engine applications. The size, shape and internal configuration of the turboshaft engine vanes were selected to investigate a cooling concept appropriate to small CMC vanes.

  15. Improved C/SiC Ceramic Composites Made Using PIP (United States)

    Easler, Timothy


    Improved carbon-fiber-reinforced SiC ceramic-matrix composite (C/SiC CMC) materials, suitable for fabrication of thick-section structural components, are producible by use of a combination of raw materials and processing conditions different from such combinations used in the prior art. In comparison with prior C/SiC CMC materials, these materials have more nearly uniform density, less porosity, and greater strength. The majority of raw-material/processing-condition combinations used in the prior art involve the use of chemical vapor infiltration (CVI) for densifying the matrix. In contrast, in synthesizing a material of the present type, one uses a combination of infiltration with, and pyrolysis of, a preceramic polymer [polymer infiltration followed by pyrolysis (PIP)]. PIP processing is performed in repeated, tailored cycles of infiltration followed by pyrolysis. Densification by PIP processing takes less time and costs less than does densification by CVI. When one of these improved materials was tested by exposure to a high-temperature, inert-gas environment that caused prior C/SiC CMCs to lose strength, this material did not lose strength. (Information on the temperature and exposure time was not available at the time of writing this article.) A material of the present improved type consists, more specifically, of (1) carbon fibers coated with an engineered fiber/matrix interface material and (2) a ceramic matrix, containing SiC, derived from a pre-ceramic polymer with ceramic powder additions. The enhancements of properties of these materials relative to those of prior C/SiC CMC materials are attributable largely to engineering of the fiber/ matrix interfacial material and the densification process. The synthesis of a material of this type includes processing at an elevated temperature to a low level of open porosity. The approach followed in this processing allows one to fabricate not only simple plates but also more complexly shaped parts. The carbon fiber

  16. Gold Nanoparticles As A Modifying Agent of Ceramic-Polymer Composites

    Directory of Open Access Journals (Sweden)

    Sobczak-Kupiec A.


    Full Text Available Much effort has been invested in the development of biomaterials for the repair or replacement of hard tissue. The synthesis of composites based on mineral and organic constituents is nowadays extremely important for the development of materials for biomedical applications. In this paper we report the preparation and characterization of ceramic-polymer composites doped with gold nanoparticles. Properties and applications in medicine and dentistry of colloidal gold nanoparticles depends upon their size and shape. The influence of the presence of the metallic nanoparticles on the degradation process was investigated by pH and conductivity analyses of water filtrates. The nanocomposites were characterized with the use of X-ray Diffaction (XRD and Fourier Transformed Infrared Spectroscopy (FT-IR methods.

  17. The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

    Energy Technology Data Exchange (ETDEWEB)

    Maddrell, Ewan, E-mail: [National Nuclear Laboratory, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Thornber, Stephanie; Hyatt, Neil C. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom)


    Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na{sub 2}O–Al{sub 2}O{sub 3}–B{sub 2}O{sub 3}–SiO{sub 2} glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio.

  18. Characterisation of some Clays Used for Whiteware Ceramics I. Mineralogical composition

    Directory of Open Access Journals (Sweden)

    Marcel Benea


    Full Text Available In order to obtain a semiquantitative mineralogical composition of raw materials used for whiteware ceramics, four different clay types were analysed by X-ray diffraction. Studies were carried out by using a combination of analyses of the bulk sample, and of the fine fraction. Using a well-established pre-treatment methodology (use of chemicals, ultrasonic treatment, dispersion procedures, clay mineral concentration by centrifugation and sedimentation, oriented and random powder preparation, cation saturation, expansion/dehydration methods, 12 X-ray diffractometer traces were obtained from each sample. Based on these informations it was possible to establish the qualitative mineralogical composition, and also a semiquantitative one using peak intensities and peak area corrected by various factors. Scanning electron microscopy was also used in order to illustrate the identified mineral phases.

  19. Lithium ceramics: sol-gel preparation and tritium release; Ceramiques lithiees: elaboration sol-gel et relachement du tritium

    Energy Technology Data Exchange (ETDEWEB)

    Renoult, O.


    Ceramics based on lithium aluminate (LiA1O{sub 2}), lithium zirconate (Li{sub 2}ZrO{sub 3}) and lithium titanate (Li{sub 2}TiO{sub 3}) are candidates as tritium breeder blanket materials for forthcoming nuclear fusion reactors. Lithium silico-aluminate Li{sub 4+x}A1{sub 4-3x}Si{sub 2x}O{sub 8} (0 {<=} x {<=} 0,25) powders were synthetized from alkoxyde-hydroxyde sol-gel route. By direct sintering at 850-1100 deg C (without prior calcination), ceramics with controlled stoichiometry and homogenous microstructure were obtained. We have also prepared, using a comparable method, Li{sub 2}Zr{sub 1-x}Ti{sub x}O{sub 3} (x = 0, x = 0,1 et x = 1) materials. All these ceramics, with different microstructures and compositions, have been tested in out-of-reactor experiments. Concerning lithium aluminate microporous ceramics, the silicon substitution leads to a significant improvement of the tritrium release. Classical models taking into account independent surface mechanisms are not able to describe correctly the observed tritium release kinetics. We show, using a simple model, that the release kinetics is in fact limited by an intergranular diffusion followed by a desorption. The delay in tritium release, which occurs when the ceramic compacity increases, is explained in terms of an enhancement of the ionic T{sup +} diffusion path length. The energy required for desorption includes a leading term independent of hydrogen contained in the sweep gas. This term is attributed to the limiting recombination step of T{sup +} in molecular species HTO. For similar microstructures, the facility of tritium release for the different studied materials is explained by three properties: the crystal structure of the ceramic, the acidity of oxides and finally the presence of electronic non-stoichiometric defects. (author). 89 refs., 50 figs., 2 tabs., 1 annexe.

  20. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong


    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  1. A ceramic matrix composite thermal protection system for hypersonic vehicles (United States)

    Riccitiello, Salvatore R.; Love, Wendell L.; Pitts, William C.


    The next generation of hypersonic vehicles (NASP, SSTO) that require reusable thermal protection systems will experience acreage surface temperatures in excess of 1100 C. More important, they will experience a more severe physical environment than the Space Shuttle due to non-pristine launching and landing conditions. As a result, maintenance, inspection, and replacement factors must be more thoroughly incorporated into the design of the TPS. To meet these requirements, an advanced thermal protection system was conceived, designated 'TOPHAT'. This system consists of a toughened outer ceramic matrix composite (CMC) attached to a rigid reusable surface insulator (RSI) which is directly bonded to the surface. The objective of this effort was to evaluate this concept in an aeroconvective environment, to determine the effect of impacts to the CMC material, and to compare the results with existing thermal protection systems.

  2. Micromechanics-Based Computational Simulation of Ceramic Matrix Composites (United States)

    Murthy, Pappu L. N.; Mutal, Subodh K.; Duff, Dennis L. (Technical Monitor)


    Advanced high-temperature Ceramic Matrix Composites (CMC) hold an enormous potential for use in aerospace propulsion system components and certain land-based applications. However, being relatively new materials, a reliable design properties database of sufficient fidelity does not yet exist. To characterize these materials solely by testing is cost and time prohibitive. Computational simulation then becomes very useful to limit the experimental effort and reduce the design cycle time, Authors have been involved for over a decade in developing micromechanics- based computational simulation techniques (computer codes) to simulate all aspects of CMC behavior including quantification of scatter that these materials exhibit. A brief summary/capability of these computer codes with typical examples along with their use in design/analysis of certain structural components is the subject matter of this presentation.

  3. Economical Fabrication of Thick-Section Ceramic Matrix Composites (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert


    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to 41 ksi (approx. 283 MPa) flexural strength.

  4. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications

    Directory of Open Access Journals (Sweden)

    Konstantinos G. Dassios


    Full Text Available Infrared thermography (IRT and acoustic emission (AE are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material’s performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  5. Nondestructive damage evaluation in ceramic matrix composites for aerospace applications. (United States)

    Dassios, Konstantinos G; Kordatos, Evangelos Z; Aggelis, Dimitrios G; Matikas, Theodore E


    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  6. A Model for Estimating Nonlinear Deformation and Damage in Ceramic Matrix Composites (Preprint) (United States)


    AFRL-RX-WP-TP-2011-4232 A MODEL FOR ESTIMATING NONLINEAR DEFORMATION AND DAMAGE IN CERAMIC MATRIX COMPOSITES (PREPRINT) Unni Santhosh and...5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR(S) Unni Santhosh and Jalees Ahmad 5d. PROJECT...Composite Materials, 2010 A Model for Estimating Nonlinear Deformation and Damage in Ceramic Matrix Composites Unni Santhosh and Jalees Ahmad Research

  7. Preparation and Sintering Effect in Quartz-Barium Titanate Porous Ceramics and Permeability Modulation Using an Implanted Electrode

    Directory of Open Access Journals (Sweden)

    Ernesto Suaste Gómez


    Full Text Available Barium titanate and quartz mixed in different proportions were used to create porous piezoelectric ceramics. Three different sintering temperatures were used for the ceramics preparation; a nichrome wire was used as internal electrode in porous ceramics. Characteristics as porous area, porosity, and its relationship with quartz percentage and sintering temperatures were studied. Porous ceramics with an implanted electrode were created, by applying an alternating voltage in the internal electrode that controlled the liquid permeability coefficient, calculated by the Darcy Law.

  8. Research Progress in the Evaluation and Application of Si(B)CN Ceramics and Ceramic Matrix Composites%Si(B)CN陶瓷及其复合材料评价与应用研究现状

    Institute of Scientific and Technical Information of China (English)

    刘伟; 谭僖; 曹腊梅


    This paper summarizes the recent research progress in the evaluation and application of Si(B)CN ceramics and ceramic matrix composites. First the preparation of Si(B)CN ceramics and ceramic matrix composites were introduced, and a detailed review about the mechanical properties, oxidation behavior, ablation behavior, fatigue properties, creep properties and environmental performance of the Si(B)CN ceramics and ceramic matrix composites was provided, and then their applications were summarized.%总结了近年来Si(B)CN陶瓷及其复合材料评价与应用研究现状。首先介绍了Si(B)CN陶瓷及其复合材料的制备,而后详细综述了 Si(B)CN陶瓷及其复合材料在力学性能、氧化行为、烧蚀行为、疲劳与蠕变性能、环境性能等方面的性能评价,并对其应用现状进行了概述。

  9. Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    CHAI Feng; XU Ling; CHAO Yong-lie; LIAO Yun-mao; ZHAO Yi-min


    Objectives:All-ceramic dental restorations are attractive to the dental community because of their advantages.But they're also challenged by relatively low flexural strength and intrinsic poor resistance to fracture.This paper aims to investigate mechanical properties of a new dental all-ceramic material, i.e. zirconia toughened nanometer-ceramic composite (α-Al2O3/nZrO2).Methods:α-Al2O3/nZrO2 ceramics powder (W) was processed with combined methods of chemical co-precipitation method and ball milling. Scanning electron microscopy (SEM)was used to determine the particle size distribution and to characterize the particle morphology of the powders. Four kinds of powders with different ZrO2 content (5wt%, 10wt%, 15wt% and 20wt%) were prepared by using α-Al2O3 powder to dilute the higher ZrO2 content powder (W). The ceramic matrix compacts were made by slip-casting technique and sintering to 1 200~1 600 ℃. The flexural strength and the fracture toughness of the matrix materials were measured via three-point bending test and single-edge notch beam methods, respectively.Results:1) The particle distribution of the Al2O3/nZrO2 powder ranged from 0.02~3.0 μm, with the superfine particles almost accounting for 20%;2) There is a significant difference of flexural strength (P<0.05) between the groups with 1 450 ℃ and 1 600 ℃ sintering temperature and 1 200 ℃;3) There is a significant difference of flexural strength (P<0.05) between different zirconia volume fraction groups with the same sintering temperature, the ceramic matrix samples with higher nZrO2 (W) content had much better mechanical properties than those of pure α-Al2O3 ceramics.Conclusions:The studied nanometer α-Al2O3/nZrO2 powder was homogeously distributed within the matrix and had reasonable powder-size gradation to improve mechanical properties of ceramics.%目的:口腔全瓷修复体以其独特优越性受到医患青睐,但脆性问题一直限制其应用范围及使用可靠性.本研

  10. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)



    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  11. Probabilistic Failure Analysis for Wound Composite Ceramic Cladding Assembly

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Lara-Curzio, Edgar [ORNL


    Advanced ceramic matrix composites based on silicon carbide (SiC) are being considered as candidate material systems for nuclear fuel cladding in light water reactors. The SiC composite structure is considered due to its assumed exceptional performance under accident scenarios, where its excellent high-temperature strength and slow reaction kinetics with steam and associated mitigated hydrogen production are desirable. The specific structures of interest consist of a monolithic SiC cylinder surrounded by interphase-coated SiC woven fibers in a tubular form and infiltrated with SiC. Additional SiC coatings on the outermost surface of the assembly are also being considered to prevent hydrothermal corrosion of the fibrous structure. The inner monolithic cylinder is expected to provide a hermetic seal to contain fission products under normal conditions. While this approach offers the promise of higher burn-up rates and safer behavior in the case of LOCA events, the reliability of such structures must be demonstrated in advance. Therefore, a probability failure analysis study was performed of such monolithic-composite hybrid structures to determine the feasibility of these design concepts. This analysis will be used to predict the future performance of candidate systems in an effort to determine the feasibility of these design concepts and to make future recommendations regarding materials selection.

  12. Structure recognition from high resolution images of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James


    Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

  13. Preparation and Application of New Porous Environmental Ceramics Filter Medium

    Institute of Scientific and Technical Information of China (English)

    LI Meng; WU Jianfeng; JIN Jianhua; LIU Xinming


    A new kind of environmental ceramics medium which was made of industrial solid wastes discharged by Shandong Alum Corporation has been used in the process of drinking water treatment. New techniques were introduced to ensure its remarkable advantages such as high porosity and strength. The results of practical application show that this sort of filter medium has shorter filtration run, shorter mature period and higher filter deposit capability compared with traditional sand filter medium. Moreover, up to 25%- 30% of the daily running costs are expected to be reduced by using this ceramics medium.

  14. Monitoring Damage Accumulation in Ceramic Matrix Composites Using Electrical Resistivity (United States)

    Smith, Craig E.; Morscher, Gregory N.; Xia, Zhenhai H.


    The electric resistance of woven SiC fiber reinforced SiC matrix composites were measured under tensile loading conditions. The results show that the electrical resistance is closely related to damage and that real-time information about the damage state can be obtained through monitoring of the resistance. Such self-sensing capability provides the possibility of on-board/in-situ damage detection and accurate life prediction for high-temperature ceramic matrix composites. Woven silicon carbide fiber-reinforced silicon carbide (SiC/SiC) ceramic matrix composites (CMC) possess unique properties such as high thermal conductivity, excellent creep resistance, improved toughness, and good environmental stability (oxidation resistance), making them particularly suitable for hot structure applications. In specific, CMCs could be applied to hot section components of gas turbines [1], aerojet engines [2], thermal protection systems [3], and hot control surfaces [4]. The benefits of implementing these materials include reduced cooling air requirements, lower weight, simpler component design, longer service life, and higher thrust [5]. It has been identified in NASA High Speed Research (HSR) program that the SiC/SiC CMC has the most promise for high temperature, high oxidation applications [6]. One of the critical issues in the successful application of CMCs is on-board or insitu assessment of the damage state and an accurate prediction of the remaining service life of a particular component. This is of great concern, since most CMC components envisioned for aerospace applications will be exposed to harsh environments and play a key role in the vehicle s safety. On-line health monitoring can enable prediction of remaining life; thus resulting in improved safety and reliability of structural components. Monitoring can also allow for appropriate corrections to be made in real time, therefore leading to the prevention of catastrophic failures. Most conventional nondestructive

  15. Influence of Alumina Addition on the Optical Property of Zirconia/Alumina Composite Dental Ceramics

    Institute of Scientific and Technical Information of China (English)

    JIANG Li; LIAO Yunmao; LI Wei; WAN Qianbing; ZHAO Yongqi


    The influence of various alumina additions on the optical property of zirconia/alumina composite ceramics was investigated.The relative sintered densities,transmittances,color and the microstructure of the composite ceramics were studied.The experimental results showed that the relative sintered densities and transmittances decreased with alumina addition.The lightness increased obviously but the chroma change was small.Pure zirconia nanopowders sintered densely could obtain the relatively high transmittance,while the transmittance and the lightness of slight addition changed significantly.The zirconia/alumina composite ceramics with alumina addition less than 7.5wt% could achieve the relatively stable and reliable optical properties.

  16. Dynamic pyroelectric response of composite based on ferroelectric copolymer of poly(vinylidene fluoride-trifluoroethylene) and ferroelectric ceramics of barium lead zirconate titanate

    Energy Technology Data Exchange (ETDEWEB)

    Solnyshkin, A.V. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Morsakov, I.M.; Bogomolov, A.A. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); Belov, A.N.; Vorobiev, M.I.; Shevyakov, V.I.; Silibin, M.V. [National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Shvartsman, V.V. [University of Duisburg-Essen, Institute for Materials Science, Essen (Germany)


    In this work, pyroelectric properties of composite films on the basis of poly(vinylidene fluoride-trifluoroethylene) copolymer with a various level of ferroelectric ceramics inclusions of barium lead zirconate titanate solid solution were investigated by the dynamic method. The composite films were prepared by the solvent cast method. The unusual spike-like dynamic response with a quasi-stationary component was observed. It is supposed that composite films may be effectively used for pyroelectric applications. (orig.)

  17. Numerical Homogenization of Protective Ceramic Composite Layers using the Hybrid Finite-Discrete Element Methods

    Directory of Open Access Journals (Sweden)

    Zainorizuan Mohd Jaini


    Full Text Available Innovative technologies have resulted in more effective ceramic composite as high rate loading-resistance and protective layer. The ceramic composite layer consists of ceramic frontal plate that bonded by softer-strong reinforced polymer network, consequently gains the heterogeneous condition. These materials serve specific purposes of defeating high rate loading and maintaining the structural integrity of the layer. Further due to the lack of a constituent material and tedious problem in heterogonous material modelling, a numerical homogenization is employed to analyse the isotropic material properties of ceramic composite layer in homogenous manner. The objective of this study is to derive a constitutive law of the ceramic composite using the multi-scale analysis. Two-dimensional symmetric macrostructure of the ceramic composite was numerically modelled using the hybrid finite-discrete element method to investigate the effective material properties and strength profile. The macrostructure was modelled as brittle material with nonlinear material properties. The finite element method is incorporated with a Rankine-Rotating Crack approach and discrete element to model the fracture onset. The prescribed uniaxial and biaxial loadings were imposed along the free boundaries to create different deformations. Due to crack initiation on the macrostructure, the averaged stresses were calculated to plot the stress-strain curves and the effective yield stress surface. From the multi-scale analysis, the rate-dependency of Mohr-Coulomb constitutive law was derived for the ceramic composite layer.

  18. Synthesis, biocompatibility and mechanical properties of ZrO2-Al2O3 ceramics composites. (United States)

    Nevarez-Rascon, Alfredo; González-Lopez, Santiago; Acosta-Torres, Laura Susana; Nevarez-Rascon, Martina Margarita; Orrantia-Borunda, Erasmo


    This study evaluated cell viability, microhardness and flexural strength of two ceramic composites systems (ZA and AZ), pure alumina and zirconia. There were prepared homogeneous mixtures of 78wt%Al2O3+20wt%3Y-TZP+2wt%Al2O3w (AZ) and 80wt%3YTZP+18wt%Al2O3+2wt%Al2O3w (ZA), as well as 3Y-TZP (Z), pure Al2O3 (A) and commercial monolithic 3Y-TZP (Zc). Also mouse fibroblast cells 3T3-L1 and a MTT test was carried out at 24, 48 and 72 h. The surfaces were observed with SEM and the microhardness and three-point flexural strength values were estimated. The absolute microhardness values were: A>AZ>Z>Zc>ZA. Flexural strength of Zc, Z, and ZA were around double than AZ and A. All groups showed high biocompatibility trough cell viability values at 24, 48 and 72 h. Factors like grain shape, grain size and homogeneous or heterogeneous grain distributions may play an important role in physical, mechanical and biological properties of the ceramic composites.

  19. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    Farnaz Naghizadeh


    Full Text Available The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL and silicate based bioactive glass-ceramic (R-SBgC. Different concentrations of R-SBgC prepared from rice husk ash (RHA were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure with interconnected porosities. There appears to be a relationship between the increase in R-SBgC concentration and increased material density and compressive modulus; however, increasing R-SBgC concentration result in reduced scaffold porosity. In conclusion, it is possible to fabricate a PCL/bioactive glass-ceramic composite from processed rice husk. Varying the R-SBgC concentrations can control the properties of this material, which is useful in the development of the ideal scaffold intended for use as a bone substitute in nonload bearing sites.

  20. Bond strength durability of a resin composite on a reinforced ceramic using various repair systems

    NARCIS (Netherlands)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Leite, Fabiola; Bottino, Marco Antonio


    Objectives. This study compared the durability of repair bond strength of a resin composite to a reinforced ceramic after three repair systems. Methods. Alumina-reinforced feldspathic ceramic blocks (Vitadur-alpha(R)) (N=30) were randomly divided into three groups according to the repair method: PR-

  1. Compositional Optimum Design and Experimental Investigation of Rare Earth Containing Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xu Chonghai; Huang Chuanzhen; Ai Xing


    Based on the Al2O3/(W,Ti) C ceramic material, optimum design of the material compositions were carried out, which includes the theoretical calculation of the critical volume fraction of the reinforcement phase, and the optimum design based on the impact resistance, thermal shock resistance and wear resistance, etc. It is found that the optimum volume fraction of (W,Ti)C is 31.2%, 32.8% and 34%, respectively, which is corresponding with the best impact resistance, thermal shock resistance and wear resistance. After comprehensive consideration, the optimum volume fraction of (W,Ti)C in Al2O3/( W, Ti)C ceramic material is finally determined to be 30%. Then, effects of the content of rare earth yttrium on the mechanical property of the Al2O3/30vol% (W,Ti)C ceramic material were investigated experimentally. It indicates that when the content of yttrium is 0.25% ~ 0.5%, both flexural strength and fracture toughness of the rare earth containing ceramic material are further improved with the increment of approximately 10% ~16%.

  2. Numerical Simulations of Tungsten Alloy Rods Penetration into Alumina Ceramic/Armor Steel Composite Target

    Institute of Scientific and Technical Information of China (English)

    LI Jin-zhu; HUANG Feng-lei; ZHANG Lian-sheng


    The Johnson-Holmquist constitutive ceramic model is re-implemented into the LS-DYNA3D program to simulate the penetration of long rod projectile into ceramic/armor steel composite targets.The damage evolution,fracture propagation,and spall damage in the ceramic/armor targets is represented during the simulation procedure and the accuracy of the penetration depth comparing between the simulating and experimental results is reliable with an error less than 8%.The relationship between the mass efficiency factor.differential factor and ceramic tiles thickness is given out for the penetration results with/without a cover plate.

  3. Preparation of high performance ceramic tiles using waste tile granules and ceramic polishing powder

    Institute of Scientific and Technical Information of China (English)

    WANG Gong-xun; SU Da-gen


    This paper presents an innovative approach to reusing waste tile granules (TG) and ceramic polishing powder (PP) to produce high performance ceramic tiles. We studied formulations each with a TG mass fraction of 25.0% and a different PP mass fraction between 1.0% and 7.0%. The formulations included a small amount of borax additive of a mass fracton between 0.2%and 1.2%. The effects of these industrial by-products on compressive strength, water absorption and microstructure of the new ceramic tiles were investigated. The results indicate that the compressive strength decreases and water absorption increases when TG with a mass fraction of 25.0% are added. Improvement of the compressive strength may be achieved when TG (up to 25.0%)and PP (up to 2.0%) are both used at the same time. In particular, the compressive strength improvement can be maximized and water absorption reduced when a borax additive of up to 0.5% is used as a flux. Scanning electron microscopy reveals that a certain amount of fine PP granules and a high content of fluxing oxides from borax avail the formation of glassy phase that fills up the pores in the new ceramic tiles, resulting in a dense product with high compressive strength and low water absorption.

  4. Preparation and Characterization of Nanotitanium Dioxide Coating Film Doped with Fe3+ Ions on Porous Ceramic

    Institute of Scientific and Technical Information of China (English)

    Kejing Xu


    The nanotitanium dioxide (TiO2) photocatalytic and porous ceramic filtering technique is one of the advanced methods to effectively treat organic wastewater. The TiO2 sol doped with Fe3+ ions was prepared by sol-gel processing. The influences of the process conditions of coating nanophotocatalytic material-Fe3+-TiO2 film on the surface of porous ceramic filter by dipping-lift method on the performance of porous ceramic filter were studied. The porous ceramic filters have two functions at the same time,filtration and photocatalytic degradation. The results of this study showed that the pH and viscosity of the sol,amount of Fe3+ ions doped as well as the coating times greatly affect the quality of coating film,the performance parameters and the photocatalytic activity of the porous ceramic filter. When the pH of the sol is 3-4,the viscosity is about 6 mPa·S,the amount of doped Fe3+ ions is about 2.0 g/L,the porous ceramic filter has been shown to have the best filtering performance and photocatalytic activity. In this condition,the porosity of porous ceramic is about 42.5%,the pore diameter is 8-10μm. The degradation of methyl-orange is 74.76% under lighting for 120 min.

  5. Preparation and Kinetics of Thermal Decomposition of Silver Peroxide Decorated Diatomite-Based Porous Ceramic Composite%AgO修饰硅藻土基多孔陶瓷复合材料的制备及热分解非等温动力学

    Institute of Scientific and Technical Information of China (English)

    冯拉俊; 沈文宁; 冯慧; 郭美娟


    Silver peroxide decorated diatomite-based porous ceramic composite was prepared by chemical oxidation method using potassium persulfate as oxidant and characterized by X-ray diffraction, X-ray photo electron spectroscopy and mercury injection apparatus. The process and kinetic behavior of thermal decomposition of the composite prepared were studied by means of thermogravimetry and linear temperature theory. The results show that the silver peroxide decorated diatomite-based porous ceramic composite prepared has crystal structure and is mainly made up of tetragonal christobalite and monoclinic silver peroxide. And the average pore diameter, median pore diameter, apparent density and porosity of the composite are 3.862 |xm, 0.354 μm, 1.794 g-mL-1 and 57.985% respectively. Silver peroxide in the composite decomposes at 158 °C along with the formation of silver oxide followed by decomposing into silver at higher temperature. The mechanism of decomposition reaction is random nucleation and subsequent growth (Al), and the apparent activation energy and reaction frequency factor are 136.94 kJ-mol-1 and 2.48 xl014 s-1, respectively. Compared with reference silver peroxide powders, the thermal stability of silver peroxide in the composite rises.%采用化学氧化法,以过硫酸钾为氧化剂制备了AgO修饰硅藻土基多孔陶瓷复合材料,用XRD、XPS、压汞仪对制备的复合材料进行表征,借助热重法和线性升温理论对复合材料的热分解过程和热分解动力学进行研究.结果表明,AgO修饰硅藻土基多孔陶瓷复合材料具有晶体结构,主要由正方晶系方石英和单斜晶系AgO组成;复合材料平均孔直径为3.862 μm,中值孔直径为0.354 μm,表观密度为1.794 g·mL-1,孔隙率为57.985%;复合材料中AgO的分解分两步,在158℃开始分解成Ag2O,更高温度时进一步分解成Ag;AgO分解服从核生成和核成长机理,其表观活化能为136.94 kJ·mol-1,反应频率因子为2.48×1014 s

  6. Stochastic Virtual Tests for High-Temperature Ceramic Matrix Composites (United States)

    Cox, Brian N.; Bale, Hrishikesh A.; Begley, Matthew; Blacklock, Matthew; Do, Bao-Chan; Fast, Tony; Naderi, Mehdi; Novak, Mark; Rajan, Varun P.; Rinaldi, Renaud G.; Ritchie, Robert O.; Rossol, Michael N.; Shaw, John H.; Sudre, Olivier; Yang, Qingda; Zok, Frank W.; Marshall, David B.


    We review the development of virtual tests for high-temperature ceramic matrix composites with textile reinforcement. Success hinges on understanding the relationship between the microstructure of continuous-fiber composites, including its stochastic variability, and the evolution of damage events leading to failure. The virtual tests combine advanced experiments and theories to address physical, mathematical, and engineering aspects of material definition and failure prediction. Key new experiments include surface image correlation methods and synchrotron-based, micrometer-resolution 3D imaging, both executed at temperatures exceeding 1,500°C. Computational methods include new probabilistic algorithms for generating stochastic virtual specimens, as well as a new augmented finite element method that deals efficiently with arbitrary systems of crack initiation, bifurcation, and coalescence in heterogeneous materials. Conceptual advances include the use of topology to characterize stochastic microstructures. We discuss the challenge of predicting the probability of an extreme failure event in a computationally tractable manner while retaining the necessary physical detail.

  7. Composition, Processing Technology and Property of Ceramic Die Materials Containing Rare Earth Additives

    Institute of Scientific and Technical Information of China (English)

    Xiao Guangchun; Xu Chonghai; Fang Bin


    Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.

  8. Reaction hot-pressing and property-composition relationships of modified sialon - boron nitride hetero-modulus ceramics (United States)

    Wang, Y.; Shabalin, I. L.; Zhang, L.; Zhdanov, V. B.


    Hetero-modulus ceramics (HMC) present the combination of a ceramic matrix with inclusions of a dispersed phase with considerably lower values of Young's modulus, resulting in a material with significantly advanced properties. Densified '-Si6-xAlxOxN8-x based HMC materials, with various volume contents of low-modulus α-BN phase and modifiers such as TiN or ZrO2 in sialon matrix, were prepared by high-temperature reaction hot-pressing in nitrogen atmosphere. The pristine blend composition for reaction hot-pressing consisted of mixed fine powders of Si, Al, B, Ti nitrides and Al, Zr oxides. Statistical design of 25-2 fractional factorial and third-order simplex-grid types was used for the experimental studies to estimate the effects of some technological factors on the densification of hot-pressed products and the property-composition relationships of modified HMC materials.


    Directory of Open Access Journals (Sweden)

    Amin Salem


    Full Text Available The present investigation provides a detailed relationship between the powder composition and reliability of random ceramic beds. This evaluation is important due to standing in the liquid-gas contactors as well as predicting lifetime. It is still unclear whether the normal distribution is the most suitable function for estimation of failure. By developing the application of ceramic beds in the chemical plants, a special attention has been paid in screening strength distributions. To achieve this goal, an experimental-theoretical study was presented on compressive strength distribution. The powder compositions were prepared according to the statistical response surface methodology and then were formed by a single screw extrusion as Raschig rings. The compressive strength of specimens was measured to evaluate the strength data sets by normal and Weibull distributions. The results were analyzed by the Akaike information criterion and the Anderson-Darling test. The accuracy of distributions in prediction fracture was discussed.

  10. Development ceramic composites based on Al2O3, SiO2 and IG-017 additive (United States)

    Kurovics, E.; Shmakova, A.; Kanev, B.; Gömze, L. A.


    Based on high purity alumina and quartz powders and IG-017 bio-original additives the authors have developed new ceramic composite materials for different industrial purposes. The main goal was to fine a material and morphological structures of high performance ceramic composites as frames for development complex materials for extreme consumptions in the future. For this the mixed powders of Al2O3 , SiO2 and IG-017 bio-original additive were uniaxially pressed at different compaction pressures into disc shapes and were sintered in electric kiln under air (1) and nitrogrn (2) atmosphere. The grain size distributions of the raw materials were determined by laser granulometry. There thermo-physical properties were also determined by derivatography. The prepared and sintered specimens were tested on geometrical sizes, microstructure and morphology by scanning electron microscopy, porosity and water absorption. In this work the authors present the results of their research and investigation.

  11. Enhanced piezoelectric and mechanical properties of AlN-modified BaTiO3 composite ceramics. (United States)

    Xu, Dan; Wang, Lidong; Li, Weili; Wang, Wei; Hou, Yafei; Cao, Wenping; Feng, Yu; Fei, Weidong


    BaTiO3-xAlN (BT-xAlN) composite ceramics were prepared by conventional solid state reaction sintering. The effects of the AlN content on the crystalline structures, densities, and electrical and mechanical properties of the BT ceramics were investigated. The BT-1.5%AlN ceramic exhibits a good piezoelectric constant of 305 pC N(-1) and an improved Vickers hardness of 5.9 GPa. The enhanced piezoelectricity originates from interactions between defect dipoles and spontaneous polarization inside the domains due to the occurrence of local symmetry, caused by the preferential distribution of the Al(3+)-N(3-) pairs vertical to the c axis. The hardening of the material is attributed to the improved density, and particle and grain boundary strengthening. Our work indicates that if a suitable doping ion pair is designed, lead-free ceramic systems prepared from ordinary raw materials by a conventional sintering method have a high probability of exhibiting good piezoelectric and mechanical properties simultaneously.

  12. Improved Foreign Object Damage Performance for 3D Woven Ceramic Matrix Composites Project (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  13. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites Project (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order to...

  14. Improved Foreign Object Damage Performance for 2D Woven Ceramic Matrix Composites Project (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  15. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  16. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    Directory of Open Access Journals (Sweden)

    Huinan Liu


    Full Text Available Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA, were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties

  17. Preparation and Microstructure of Porous ZrB2 Ceramics Using Reactive Spark Plasma Sintering Method

    Institute of Scientific and Technical Information of China (English)

    YUAN Huiping; LI Junguo; SHEN Qiang; ZHANG Lianmeng


    Zirconium oxide (ZrO2) and boron carbide (B4C) were added to ZrB2 raw powders to prepare ZrB2 porous ceramics by reactive spark plasma sintering (RSPS). The reactions between ZrO2 and B4C which produce ZrB2 and gas (such as CO and B2O3) result in pore formation. X-Ray Diffraction results indicated that the products phase was ZrB2 and the reaction was completed after the RSPS process. The porosity could be controlled by changing the ratio of synthesized ZrB2 to raw ZrB2 powders. The porosity of porous ceramics with 20 wt% and 40 wt% synthsized ZrB2 are 0.185 and 0.222, respectivly. And dense ZrB2-SiC ceramic with a porosity of 0.057 was prepared under the same conditions for comparison. The pores were homogeneously distributed within the microstructure of the porous ceramics. The results indicate a promising method for preparing porous ZrB2-based ceramics.

  18. Preparation and properties of highly porous, biomorphic YSZ ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Rambo, C.R.; Cao, J.; Sieber, H


    Highly porous, biomorphic YSZ (yttria-stabilized zirconia) ceramics were manufactured by infiltration of zirconium-oxychloride (ZrOCl{sub 2}{center_dot}8H{sub 2}O) sol into biological template structures derived from rattan and pine wood. 3-5 mol% yttrium nitrate (Y(NO{sub 3}){sub 3}{center_dot}5H{sub 2}O) was added to the sol to stabilize the tetragonal ZrO{sub 2} phase. After vacuum-assisted infiltration, the specimens were pyrolysed at 800 deg. C in N{sub 2} atmosphere. Repeated infiltrations and subsequent annealing in air at temperatures up to 1550 deg. C yields the burn out of the biocarbon template and resulted in the formation of biomorphous YSZ ceramics, which maintained the microstructural features of the biological preform. Depending on the type of the biological template as well as the processing parameters, biomorphic ZrO{sub 2} ceramics with an unidirected pore morphology and a large variety of microstructures can be obtained.

  19. Mullite-zirconium composites reinforced with ceramic fibres resistant to 1450 C; obtaining and properties

    Energy Technology Data Exchange (ETDEWEB)

    Cerchez, L.; Constantinescu, S. [PROCEMA S.A. Bucharest - Research, Design and Experimental Production, Bucharest (Romania). Inst. for Construction and Construction Materials; Muntean, M. [Universitatea Politehnica, Bucharest (Romania). Faculty of Industrial Chemistry


    The purpose of this paper was the obtaining of some mullite-zirconium matrix composites, reinforced with ceramic fibres resistant to 1450 C. In order to establish the compositions, the raw materials were ground, depending on their nature, in many ways, and there were established the characteristics of ground resulted powders. On the obtained materials it was followed the evolution of the ceramic, mechanical and structural characteristics, depending on the heat treatment temperature, for various reinforcing coefficients. (orig.)

  20. Dynamic characterization of monolithic and composite ceramic materials using Hopkinson bar



    5 pages, 11 figures. [EN] The mechanical behaviour of monolithic and composite ceramic materials was analysed under impact conditions, using the Hopkinson bar to study the response and failure modes. The materials considered were alumina (Al2O3) and silicon carbide platelet / alumina matrix (Al2O3/ SiCpl) composites. Because of the high hardness of ceramics, modifications of the conventional Hopkinson bar device were done to prevent the damage of the bars surface. Stress-strain curves obta...

  1. Preparation of Long-Lasting Phosphorescence (LLP) Glass-Ceramic Materials

    Institute of Scientific and Technical Information of China (English)

    李成宇; 苏锵; 王淑彬


    Three kinds of glass-ceramics, i.e., Mn2+ doped zinc borosilicate, Eu2+, Dy3+ co-doped strontium aluminoborate and Eu2+, Nd3+ co-doped calcium aluminoborate were prepared, whose phosphorescence emission band peaks at 525, 516 and 464 nm, respectively. In preparation of these glass-ceramics the base glasses were gained by heating the mixed starting materials at high temperature to get the transparent glasses; then those glasses were heat-treated and turned to opaque glass-ceramics. X-ray diffraction(XRD) shows that the crystallites are ZnSiO4, SrAl2O4 and α-CaAl2B2O7, respectively. It is a useful way to get new LLP materials by the method reported in this work that may be considered as "from glass to crystal".

  2. In Vitro Investigation of Bioactive Glass-Ceramic Composites Based on Biogenic Hydroxyapatite or Synthetic Calcium Phosphates (United States)

    Pinchuk, Nataliia; Parkhomey, Oleksandr; Sych, Olena


    This in vitro investigation of the behavior of two types of calcium phosphate glass ceramics on the basis of phosphates of biogenic or synthetic origin prepared from initial mixtures with different particle size has revealed that some different factors affect the behavior, namely the phase composition of composite, fraction of open porosity, and average diameter of pore channels. It was established that the solubility of the composites on the basis of synthetic calcium phosphates and glass after 2 and 7 days contact with saline composites is the highest among the materials under study. First of all, this fact is related to the peculiarities of their phase composition, high fraction of open porosity, and high permeability. As for biogenic hydroxyapatite/glass materials, their solubility is several times lower in spite of close total porosity. The particle size of initial mixture practically does not affect the material solubility; the latter is only slightly lower for smaller particles.

  3. Ceramic composite separators coated with moisturized ZrO(2) nanoparticles for improving the electrochemical performance and thermal stability of lithium ion batteries. (United States)

    Kim, Ki Jae; Kwon, Hyuk Kwon; Park, Min-Sik; Yim, Taeeun; Yu, Ji-Sang; Kim, Young-Jun


    We introduce a ceramic composite separator prepared by coating moisturized ZrO2 nanoparticles with a poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-12wt%HFP) copolymer on a polyethylene separator. The effect of moisturized ZrO2 nanoparticles on the morphology and the microstructure of the polymeric coating layer is investigated. A large number of micropores formed around the embedded ZrO2 nanoparticles in the coating layer as a result of the phase inversion caused by the adsorbed moisture. The formation of micropores highly affects the ionic conductivity and electrolyte uptake of the ceramic composite separator and, by extension, the rate discharge properties of lithium ion batteries. In particular, thermal stability of the ceramic composite separators coated with the highly moisturized ZrO2 nanoparticles (a moisture content of 16 000 ppm) is dramatically improved without any degradation in electrochemical performance compared to the performance of pristine polyethylene separators.

  4. Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites (United States)

    Vaughn, Wallace L.; Scotti, Stephan J.; Ashe, Melissa P.; Connolly, Liz


    A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved means of applying small CCMC repair patches to reinforced carbon-carbon leading edges of aerospace vehicles (e.g., space shuttles) prior to re-entry into the atmosphere of the Earth. According to one of the slides, creep forming would be an intermediate step in a process that would yield a fully densified, finished C-CMC part having a desired size and shape (the other steps would include preliminary machining, finish machining, densification by chemical vapor infiltration, and final coating). The investigation included experiments in which C-CMC disks were creep-formed by heating them to unspecified high temperatures for time intervals of the order of 1 hour while they were clamped into single- and double-curvature graphite molds. The creep-formed disks were coated with an oxidation- protection material, then subjected to arc-jet tests, in which the disks exhibited no deterioration after exposure to high-temperature test conditions lasting 490 seconds.

  5. Advanced Ceramic Matrix Composites (CMCs) for High Temperature Applications (United States)

    Singh, M.


    Advanced ceramic matrix composites (CMCs) are enabling materials for a number of demanding applications in aerospace, energy, and nuclear industries. In the aerospace systems, these materials are being considered for applications in hot sections of jet engines such as the combustor liner, vanes, nozzle components, nose cones, leading edges of reentry vehicles, and space propulsion components. Applications in the energy and environmental industries include radiant heater tubes, heat exchangers, heat recuperators, gas and diesel particulate filters, and components for land based turbines for power generation. These materials are also being considered for use in the first wall and blanket components of fusion reactors. In the last few years, a number of CMC components have been developed and successfully tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. They include robust fabrication and manufacturing, assembly and integration, coatings, property modeling and life prediction, design codes and databases, repair and refurbishment, and cost. Fabrication of net and complex shape components with high density and tailorable matrix properties is quite expensive, and even then various desirable properties are not achievable. In this presentation, a number of examples of successful CMC component development and testing will be provided. In addition, critical need for robust manufacturing, joining and assembly technologies in successful implementation of these systems will be discussed.

  6. Matrix cracking of fiber-reinforced ceramic composites in shear (United States)

    Rajan, Varun P.; Zok, Frank W.


    The mechanics of cracking in fiber-reinforced ceramic matrix composites (CMCs) under general loadings remains incomplete. The present paper addresses one outstanding aspect of this problem: the development of matrix cracks in unidirectional plies under shear loading. To this end, we develop a model based on potential energy differences upstream and downstream of a fully bridged steady-state matrix crack. Through a combination of analytical solutions and finite element simulations of the constituent stresses before and after cracking, we identify the dominant stress components that drive crack growth. We show that, when the axial slip lengths are much larger than the fiber diameter and when interfacial slip precedes cracking, the shear stresses in the constituents are largely unaffected by the presence of the crack; the changes that do occur are confined to a 'core' region within a distance of about one fiber diameter from the crack plane. Instead, the driving force for crack growth derives mainly from the axial stresses-tensile in the fibers and compressive in the matrix-that arise upon cracking. These stresses are well-approximated by solutions based on shear-lag analysis. Combining these solutions with the governing equation for crack growth yields an analytical estimate of the critical shear stress for matrix cracking. An analogous approach is used in deriving the critical stresses needed for matrix cracking under arbitrary in-plane loadings. The applicability of these results to cross-ply CMC laminates is briefly discussed.

  7. Bismuth oxide based ceramics with improved electrical and mechanical properties: Part I. Preparation and characterisation

    NARCIS (Netherlands)

    Kruidhof, H.; Seshan, K.; Lippens Jr., B.C.; Gellings, P.J.; Burggraaf, A.J.


    A study of the preparative variables in the synthesis of ceramics based on Bi2O3-Er2O3 solid solutions has shown that the best results are obtained with a coprecipitation method. Critical parameters in the synthesis are found to be i) wet milling of the precalcined powder with an appropriate liquid

  8. Transmission Electron Microscopy Specimen Preparation Method for Multiphase Porous Functional Ceramics

    DEFF Research Database (Denmark)

    Zhang, Wei; Kuhn, Luise Theil; Jørgensen, Peter Stanley;


    An optimum method is proposed to prepare thin foil transmission electron microscopy (TEM) lamellae of multiphase porous functional ceramics: prefilling the pore space of these materials with an epoxy resin prior to focused ion beam milling. Several advantages of epoxy impregnation are demonstrated...

  9. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications. (United States)

    Liu, Huinan; Webster, Thomas J


    Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical) of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale) ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA), were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid) using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA) nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA) in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell) functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties necessary for load-bearing orthopedic/dental applications.

  10. Nondestructive Characterization of As-Fabricated Composite Ceramic Panels (United States)

    Green, W. H.; Brennan, R. E.


    Decreasing the weight of protective systems, while minimizing the decrease in ballistic performance, is an ongoing goal of the Army. Ceramic materials are currently combined with other materials in these types of structures in order to decrease weight without losing ballistic performance. This includes structures in which the ceramic material is confined in some way and in which the ceramic material is completely encapsulated. Confinement or encapsulation of ceramic material within a structure generally adds complexity and cost. Relatively simple panel specimens fabricated with ceramic tiles on aluminum backings and side confinement using steel were evaluated using nondestructive methods, including x-ray computed tomography and ultrasonic testing. The nondestructive evaluation results will be discussed and compared, including the detectability and mapping of fabrication features.

  11. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley


    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  12. Structural ceramic coatings in composite microtruss cellular materials

    Energy Technology Data Exchange (ETDEWEB)

    Bele, E.; Bouwhuis, B.A.; Codd, C. [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada); Hibbard, G.D., E-mail: [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada)


    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al{sub 2}O{sub 3} sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al{sub 2}O{sub 3} coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: {yields} A new type of metal/ceramic microtruss cellular composite has been created. {yields} Reinforcing sleeves of Al{sub 2}O{sub 3} were deposited on low density Al microtruss cores. {yields} Significant compressive strength increases were seen at virtually no weight penalty. {yields} Failure mechanisms were studied by electron microscopy and finite element analysis. {yields} Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al{sub 2}O{sub 3} coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 {mu}m thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  13. Modeling and simulation of continuous fiber-reinforced ceramic composites (United States)

    Bheemreddy, Venkata

    Finite element modeling framework based on cohesive damage modeling, constitutive material behavior using user-material subroutines, and extended finite element method (XFEM), are developed for studying the failure behavior of continuous fiber-reinforced ceramic matrix composites (CFCCs) by the example of a silicon carbide matrix reinforced with silicon carbide fiber (SiC/SiCf) composite. This work deals with developing comprehensive numerical models for three problems: (1) fiber/matrix interface debonding and fiber pull-out, (2) mechanical behavior of a CFCC using a representative volume element (RVE) approach, and (3) microstructure image-based modeling of a CFCC using object oriented finite element analysis (OOF). Load versus displacement behavior during a fiber pull-out event was investigated using a cohesive damage model and an artificial neural network model. Mechanical behavior of a CFCC was investigated using a statistically equivalent RVE. A three-step procedure was developed for generating a randomized fiber distribution. Elastic properties and damage behavior of a CFCC were analyzed using the developed RVE models. Scattering of strength distribution in CFCCs was taken into account using a Weibull probability law. A multi-scale modeling framework was developed for evaluating the fracture behavior of a CFCC as a function of microstructural attributes. A finite element mesh of the microstructure was generated using an OOF tool. XFEM was used to study crack propagation in the microstructure and the fracture behavior was analyzed. The work performed provides a valuable procedure for developing a multi-scale framework for comprehensive damage study of CFCCs.

  14. Characterization of composite materials based on cement-ceramic powder blended binder (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek


    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  15. Fabrication and Performances of 1-3-2 Piezoelectric Ceramic/Polymer Composite

    Institute of Scientific and Technical Information of China (English)

    Likun Wang; Guang Li; Hongliang Du; Lei Qin; Shuxiang Li


    A novel 1-3-2 piezoelectric composite has been developed, which consists of piezoelectric ceramic plate and 1-3 piezoelectric composite. The composite was fabricated by dicing PZT ceramic along mutual perpendicular two directions and then filling epoxy into grooves. The piezoelectric and electromechanical properties of the novel composite were determined.The results show a coefficient d33 of 405 pC/N, a vibration displacement of 113.5 pm, an acoustic impendence of 13.3 Mraly,a bandwidth of 12 kHz and a thickness electromechanical coupling coefficient of 0.56.

  16. Annual Conference on Composites and Advanced Ceramic Materials, 12th, Cocoa Beach, FL, Jan. 17-22, 1988, Proceedings. Parts 1 and 2

    Energy Technology Data Exchange (ETDEWEB)


    The present conference discusses topics in the development status of advanced ceramics, the engineering applications of ceramic-matrix composites, modeling and theoretical considerations of engineering ceramics, the role of interfaces in ceramic-matrix composites, and polycrystalline oxide-matrix composites. Also discussed are glass- and glass-ceramic-matrix composites, carbide- and nitride-matrix composites, the synthesis methods as well as the properties and applications of ceramic matrix-reinforcing whiskers, fibers, and powders, and various SDI-related advanced ceramic materials for use in orbital systems.


    Institute of Scientific and Technical Information of China (English)

    程小苏; 陈倩


    Ceramic glazed tile was prepared by low temperature biscuit fire and high temperature glost fire using cinder from a ceramic factory' coal gasifier as the ceramic raw material. The phase composition and microstructure of ceramic glazed tile were analyzed by testing strength, water absorption, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effects of Albite and Black Talc to strength of ceramic body were discussed. When the content of cinder was 50%, the strength of ceramic tile was more than 35Mpa.%以煤气发生炉的煤渣为主要原料,辅以钠长石和黑滑石等其他原料,经低温素烧、高温釉烧的二次烧结工艺在辊道窑烧制成陶瓷釉面砖.测试其强度和吸水率,并采用X射线衍射(XRD)仪和扫描电子显微镜(SEM)分析了煤渣陶瓷釉面砖的物相组成及微观结构,探讨了配方中钠长石和黑滑石含量对陶瓷坯体强度的影响,制备出的陶瓷釉面砖强度大于35Mpa,且煤渣利用量可达50%.

  18. High Temperature Advanced Structural Composites. Volume 2. Ceramic Matrix Composites, Fiber Processing and Properties, and Interfaces (United States)


    h. Arrow shows AI,0 3 precipitate. 500x. Alumina-Silica Syvstem 33 Table 4 Hydrated Alumina and Aluminosilicates Name Chemical compound Diaspore ...Contracts and Grants It is my understanding that I will be notified in writing as to the action which the Institute intends to take in the disposition of...0.8(m P~ ~ re(m fl04 10 3a92-50 /mn 2e0h0.410 INTERFACES IN INTERMETALLIC AND CERAMIC MATRIX COMPOSITES peratures or to write fines on substrates".,r

  19. Comparative Study of Dielectric and Magnetic Properties of Selected 3D Reticulated Ceramics and Their Same Composition Ceramic Disks

    Institute of Scientific and Technical Information of China (English)


    3-dimensional reticulated ceramics (3DRCs) and their same composition ceramic disks(SCCDs) were fabricated by sol-gel method, with the composition of SrO.6Fe2O3(30%), SiC(35%) and TiO2(35%), sintered at 1200℃ in N2.The dielectric and magnetic parameters of such 3DRCs and their SCCDs were measured respectively in a temperature range from room temperature to 800℃ and in a frequency range from 2.6 GHz to 18 GHz. The results showed that the dielectric and magnetic loss of 3DRCs were obviously larger than those of their SCCDs in a wide range of temperature and the whole range of measuring frequency. The increase of dielectric loss of 3DRCs was much higher than that of magnetic loss compared to their SCCDs, which was found due to the 3D net structure extrinsic characteristics.

  20. Preparation and Drug-release Behavior of β-TCP Ceramics Drug Carrier in vitro

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qihuan; YAN Xin; YAN Yuhua; DAI Honglian; JIANG Xin; LI Shipu


    β-TCP ceramics drug carrier was first prepared and characterized.SEM showed that β-TCP carrier was in porous amorphous structure with diameters around 10 μm.The physical properties including apparent porosity,volume-weight,tensile strength and the permeability were measured and the results indicated those properties fit the clinical usage of β-TCP drug carrier.Furthermore,drug release experiment in vitro showed that the carrier could prolong drug release in simulated body fluid which provides basis for the clinical use of β-TCP ceramics as drug carrier.

  1. Tension-Compression Fatigue of an Oxide/Oxide Ceramic Matrix Composite at Elevated Temperature in Air and Steam Environments (United States)


    than several other advanced aerospace materials [15]. It is these qualities that make ceramics candidate materials for advanced aerospace ...TENSION-COMPRESSION FATIGUE OF AN OXIDE/OXIDE CERAMIC MATRIX COMPOSITE AT ELEVATED TEMPERATURE not subject to copyright protection in the United States. AFIT-ENY-MS-15-M-222 TENSION-COMPRESSION FATIGUE OF AN OXIDE/OXIDE CERAMIC MATRIX

  2. The effect of different surface treatments on repair of CAD/CAM hybrid ceramic with resin composite

    Directory of Open Access Journals (Sweden)

    Özlem Acar


    Full Text Available OBJECTIVE: The aim of this study was to evaluate the shear bond strength of novel hybrid ceramic material repaired with a composite resin. MATERIALS and METHOD: CAD/CAM hybrid ceramic (VITA Enamic specimens were prepared. The bonding surface was abraded with 600, 800 and 1200 grit SiC papers, and treated with air abrasion of 50 µm alumina particles. The specimens were assigned to four groups (n=12. G1: etching with 34% phosphoric acid + bonding with Adper Single Bond 2, G2: etching with 8% hydrofluoric acid + silane application + bonding with Adper Single Bond 2, G3: etching with 34% phosphoric acid + bonding with Single Bond Universal, G4: etching with 8% hydrofluoric acid + silane application + bonding with Single Bond Universal. Composite resin was build up on pretreated specimens and light-polymerized. The specimens were thermocycled 1000 times between 5±2 °C and 55±2 °C. Shear bond strength test was done by using a universal testing machine at a 1 mm/min crosshead speed. Data were statistically analyzed with One Way ANOVA and post-hoc Tukey HSD tests. Results: Comparison of the shear bond strength among groups revealed statistically significant differences (p<0.05. No statistically significant difference was found between G1 and G3 (p=0.591. Statistically significant differences were found between G1 and G2 (p=0.024, and G1 and G4 (p=0.013. Adhesive failure was observed in all groups. Conclusion: Hydrofluoric acid etching reduced the composite resin to hybrid ceramic shear bond strength. Etching with phosphoric acid followed by bonding with Adper Single Bond 2 or Single Bond Universal positively influenced the bond strength of composite resin to hybrid ceramic.


    Directory of Open Access Journals (Sweden)

    W. Pabst


    Full Text Available In this fourth paper of a series on the effective elastic properties of alumina-zirconia composite ceramics the influence of porosity on the effective tensile modulus of alumina and zirconia ceramics is discussed. The examples investigated are alumina and zirconia ceramics prepared from submicron powders by starch consolidation casting using two different types of starch, potato starch (median size D50 =47.2 µm and corn starch (median size D50 =13.7 µm. The dependence of effective tensile moduli E, on the porosity f, measured for porosities in the ranges of approx. 19-55 vol.% and 10-42 vol.% for alumina and zirconia, respectively, using a resonant frequency technique, was evaluated by fitting with various model relations, including newly developed ones. A detailed comparison of the fitting results suggests the superiority of the new relation E/E0 = (1 - f·(1 - f/fC, developed by the authors (with the tensile modulus of the dense ceramic material E0 and the critical porosity fC, over most other existing fit models. Only for special purposes and well-behaved data sets the recently proposed exponential relation E/E0 = exp [-Bf/(1 - f] and the well-known Phani-Niyogi relation E/E0 = (1 - f/fCN might be preferable.

  4. Development of Ceramic Fibers for Reinforcement in Composite Materials (United States)

    Gates, L. E.; Lent, W. E.; Teague, W. T.


    the. testing apparatus for single fiber tensile strength increased the precision. of tests conducted on nine fibers. The highest mean tensile strength, a value of 295,000 pounds per square inch, was obtained with R-141 fibers. Treatment of R-74 fibers with anhydrous Linde A-1100 silane finish improved its mean fiber tensile strength by 25 percent. The lapse of time after fiber formation had no measurable effect on tensile strength. A static heating test conducted with various high melting fibers indicated that Fiberfrax and R-108 underwent no significant changes in bulk volume or resiliency on exposure to 2750 degrees Fahrenheit (1510 degrees Centigrade) in an oxidizing atmosphere. For fiber-resin composition fabrication, ten fiber materials were selected on the bases of high fiber yield, fusion temperature, and type of composition. Fiberfrax, a commercial ceramic fiber, was included for comparison. A new, more effective method of removing pellets from blown fibers was developed. The de-pelletized fibers were treated with a silane finish and felted into ten-inch diameter felts prior to resin impregnation. Composites containing 30 percent by weight of CTL 91-LD phenolic resin were molded under high pressure from the impregnated felts and post-cured to achieve optimum properties. Flexural strength, flexural modules of elasticity, and punch shear strength tests were conducted on the composite specimens. The highest average flexural strength obtained was 19,958 pounds per square inch with the R-74-fiber-resin composite. This compares very favorably with the military specification of 13,000 pounds per square inch flexural strength for randomly oriented fiber reinforced composites. The highest punch shear strength (11,509 pounds per square inch) was obtained with the R-89 fiber-resin composite. The effects of anhydrous fiber finishes on composite strength were not clearly indicated. Plasma arc tests at a heat flux of 550 British Thermal Units per square foot per second on

  5. Evaluating the Effects of Chemical Composition on Induction Heating Ability of Fe2O3-CaO-SiO2 Glass Ceramics

    Directory of Open Access Journals (Sweden)

    Y. Y. Wang


    Full Text Available In order to investigate the relationship between induction heating ability of Fe2O3-CaO-SiO2 glass ceramics and chemical composition, a series of glass ceramic samples with different chemical compositions were prepared by the sol-gel method. The structural, textural, and magnetic properties of the samples were analyzed and correlated with the Fe2O3 content. This is the first time work of its kind that evaluates the relationships between induction heating ability and chemical composition of Fe2O3-CaO-SiO2 glass ceramics. The results showed that induction heating ability of Fe2O3-CaO-SiO2 glass ceramics increased gradually with increasing magnetite content. Also, the induction heating ability became considerably better when a small amount of phosphorus was introduced. This study thus reveals a methodology to control the induction heating ability of Fe2O3-CaO-SiO2 glass ceramics through modifying the chemical composition.

  6. Cross-sectional AEM preparation technique for ceramic-coated WC-Co cutting tools. (United States)

    Ostreicher, K; Sung, C


    The preparation of cross-sectional specimens for AEM studies of materials such as ceramic coated tungsten carbide presents some unique problems. Pieces joined by the use of epoxides often separate at the interface between the WC and ceramic coating during the initial mechanical grinding and subsequent thinning process as a result of the vibration and physical strain placed on the sample. These problems have been overcome through the use of a preparation process which essentially encapsulates the sample within the confines of an epoxy filled quartz tube. This preparation process has allowed for facile AEM cross-sectional analysis of TiN/TiCN coatings on WC-Co substrates, and has revealed two distinct grain morphologies within the TiCN coating.

  7. Preparation of cross-sectional specimens of ceramic thermal barrier coatings for transmission electron microscopy. (United States)

    Unal, O; Heuer, A H; Mitchell, T E


    During the microstructural examination of ceramic thermal barrier coatings by transmission electron microscopy (TEM), initial efforts for the preparation of cross-sectional thin foils from interface regions by conventional means were mostly failures. Delamination of the Y2O3-stabilized ZrO2 ceramic coating from the nickel-base alloy substrate sometimes occurred during fine polishing at around 80 microns thickness but mostly occurred during dimpling. Because of this sensitivity, special techniques for mechanical handling were developed so that ion milling could give thin enough regions of the metal-ceramic interface. TEM showed convincingly that the highly fragile nature of the coatings is in fact due to the extensive porosity at the interface developed as a result of heat treatment.

  8. Heat treatment of piezoelectric Pb(ZrTi)O3 ceramic fibers prepared with continuous spinning (United States)

    Xiong, Z. X.; Pan, J.; Xue, H.; Mai, M. F.; Qiu, H.; Chen, L. F.


    Ceramic of Pb(ZrTi)O3 is one kind of typical smart materials, with excellent ferroelectric and piezoelectric properties. In this paper, a novel heat treatment was applied for the ceramic fibers prepared via sol-gel route with continuous spinning. Aided with microwave energy, dense ceramic fibers are obtained after treated at around 900°C for 1h, in which the diameters of the fibers are between 5μm and 30μm. The samples were also characterized with thermal analysis, FTIR spectroscopy and X-ray diffraction. By using of a scanning electron microscope, SEM, it was observed that a dense microstructure of the fiber was reached.

  9. Phase composition and structure of grain boundary of oversintered Y3Al5O12 ceramics

    Institute of Scientific and Technical Information of China (English)

    LI Chang-qing; ZUO Hong-bo; HAN Jie-cai; ZHANG Ming-fu; MENG Song-he; YAO Tai


    Phase composition and microstructures of grain boundary of oversintered yttrium aluminum garnet (Y3Al5O12, YAG) ceramics by vacuum sintering at 1 850 ℃ were investigated. For synthesizing YAG, grain boundary is a key factor for YAG ceramics. The morphology of grain boundary was observed by SEM, TEM and its composition was analyzed by EDS. It is identified that the grain boundary is composed of α-Al2O3 and yttrium aluminum perovskite (YAP, YAlO3) eutectics. At the edge of YAG crystal grain, YAG phase is decomposed into perovskite YAP and α-Al2O3 during high temperature sintering. Due to refractive indexes of YAP and α-Al2O3 phases in wide grain boundary are different from those of YAG, the transmittance of oversintered YAG ceramics is lower than that of YAG ceramics sintered at 1 750 ℃.

  10. Thermal shock resistance of ceramic fibre composites characterized by non-destructive methods

    Directory of Open Access Journals (Sweden)

    M. Dimitrijević


    Full Text Available Alumina based ceramic fibres and alumina based ceramic were used to produce composite material. Behaviour of composite ceramics after thermal shock treatments was investigated. Thermal shock of the samples was evaluated using water quench test. Surface deterioration level of samples was monitored by image analysis before and after a number of quenching cycles. Ultrasonic measurements were done on samples after quench tests. Dynamic Young modulus of elasticity and strength degradation were calculated using measured values of ultrasonic velocities. Strengths deterioration was calculated using the non-destructive measurements and correlated to degradation of surface area and number of quenches. The addition of small amount of ceramic fibres improves the strengths and diminishes the loss of mechanical properties of samples during thermal shock experiments.

  11. A novel biomimetic approach to the design of high-performance ceramic/metal composites

    Energy Technology Data Exchange (ETDEWEB)

    Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.


    The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

  12. Synthesis and microstructure analysis of composite Nd: YAG/YAG transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    Benxue Jiang; Tongde Huang; Yusong Wu; Wenbin Liu; Yubai Pan


    Transparent Nd:YAG/YAG composite ceramics are synthesized by solid-state reaction method using highpurity Y2O3,Al2O3,and Nd2O3 powders as raw materials.The mixed powder compacts are sintered at 1780 ℃ for 10 h under vacuum and annealed at 1450 ℃ for 20 h in air.The Nd:YAG/YAG ceramics exhibit a pore free structure with an average grain size of about 30 μm.The microstructure of the Nd:YAG/YAG composite transparent ceramics is studied and there is no interface between Nd:YAG and YAG ceramics.The Nd ion distribution in one grain is also studied,which shows that there is no segregation of Nd ions as in Nd:YAG crystals.

  13. Freeze-Spray Processing of Layered Ceramic Composites (Preprint) (United States)


    remove the ice by sublimation . In order to study the effect of green density on the sintered microstructure, a set of samples were isostatically...Ceram. Forum Int., 79 ( 9 , E35-E38, (2002). ’K. Araki and J. W. Halloran, "Room-Temperature Freeze Casting for Ceramics with Nonaqueous Sublimable ...Vehicles in the Naphtalene- Camphor Eutectic System," J. Am. Cerum Soc. 87 (1 1) 2014-2019 (2004). 9 ~ . Reed, Introduction to the Principles of

  14. Research on toughening mechanisms of alumina matrix ceramic composite materials improved by rare earth additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xihua; LIU Changxia; LI Musen; ZHANG Jianhua


    Mixed rare earth elements were incorporated into alumina ceramic materials. Hot-pressing was used to fabricate alumina matrix composites in nitrogen atmosphere protection. Microstructures and mechanical properties of the composites were tested. It was indicated that the bending strength and fracture toughness of alumina matrix ceramic composites sintered at 1550℃ and 28 Mpa for 30 min were improved evidently. Besides mixed rare earth elements acting as a toughening phase, AlTiC master alloys were also added in as sintering assistants, which could prompt the formation of transient liquid phase, and thus nitrides of rare earth elements were produced. All of the above were beneficial for improving the mechanical properties of alumina matrix ceramic composites.

  15. Polymer, metal, and ceramic matrix composites for advanced aircraft engine applications (United States)

    Mcdanels, D. L.; Serafini, T. T.; Dicarlo, J. A.


    Advanced aircraft engine research within NASA Lewis is being focused on propulsion systems for subsonic, supersonic, and hypersonic aircraft. Each of these flight regimes requires different types of engines, but all require advanced materials to meet their goals of performance, thrust-to-weight ratio, and fuel efficiency. The high strength/weight and stiffness/weight properties of resin, metal, and ceramic matrix composites will play an increasingly key role in meeting these performance requirements. At NASA Lewis, research is ongoing to apply graphite/polyimide composites to engine components and to develop polymer matrices with higher operating temperature capabilities. Metal matrix composites, using magnesium, aluminum, titanium, and superalloy matrices, are being developed for application to static and rotating engine components, as well as for space applications, over a broad temperature range. Ceramic matrix composites are also being examined to increase the toughness and reliability of ceramics for application to high-temperature engine structures and components.

  16. Effect of Microwave Heating on Infrared Radiation Properties of Cordierite-Ferrites Based Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    LU; Lei; FAN; Xi’an; HU; Xiaoming; ZHANG; Jianyi


    The cordierite-ferrites based infrared radiation composite materials were synthesized with Fe2O3, Mn O2, Cu O, Co2O3, and Mg2Al4Si5O18 powders as raw materials via microwave heating. The cordierite-ferrites based composite ceramics could be obtained via microwave heating at 1173 K for 1 h or 1473 K for 10 min, respectively. The lower synthesis temperature or the shorter heating time results in the smaller grain size of the composite ceramics obtained by microwave heating. The interplanar distance of cordierite becomes greater after microwave heating, indicating that the doping effect of transitional metal oxides on the cordierite is more efficient in microwave heating. The infrared radiation composite ceramics synthesized by microwave heating at 1473 K for 1 h exhibit the maximum emissivity of 0.9 in the band range of 6-8 μm at 1073 K.

  17. Multiwalled carbon nanotube-reinforced ceramic matrix composites as a promising structural material

    Energy Technology Data Exchange (ETDEWEB)

    Estili, Mehdi, E-mail: [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai 980-8579 (Japan); Kwon, Hansang; Kawasaki, Akira; Cho, Seungchan; Takagi, Kenta; Kikuchi, Keiko [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Kawai, Masayoshi [Institute of Materials Structure Science, High Energy Accelerator Research Organization, Oho, Tsukuba, Ibaraki 305-0801 (Japan)


    In this paper, we introduce fully dense, multiwalled carbon nanotube (MWCNT)-reinforced ceramic matrix composites recently processed by a novel powder technology in our laboratory to be considered as a promising potential structural materials for employment in severe working conditions. A strategy is also offered to investigate the effect of working condition on the mechanical properties of MWCNTs embedded in the ceramic matrix for a reliable material selection for the working conditions needed.

  18. Ceramic Matrix Composites: High Temperature Effects. (Latest Citations from the Aerospace Database) (United States)


    The bibliography contains citations concerning the development and testing of ceramic matrix composites for high temperature use. Tests examining effects of the high temperatures on bond strength, thermal degradation, oxidation, thermal stress, thermal fatigue, and thermal expansion properties are referenced. Applications of the composites include space structures, gas turbine and engine components, control surfaces for spacecraft and transatmospheric vehicles, heat shields, and heat exchangers.

  19. A mechanical model for surface layer formation on self-lubricating ceramic composites

    NARCIS (Netherlands)

    Song, Jiupeng; Valefi, Mahdiar; Rooij, de Matthijn; Schipper, Dirk J.


    To predict the thickness of a self-lubricating layer on the contact surface of ceramic composite material containing a soft phase during dry sliding test, a mechanical model was built to calculate the material transfer of the soft second phase in the composite to the surface. The tribological test,

  20. Preparation and Properties of Polyaniline Composite Films

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qing-hua


    Polyaniline (PAn) was synthesized by chemical oxidation polymerization. The conductive polymer doped by camphor sulfonic acid (CSA) and a matrix polymer,polyamide- 66, polyamide - 1010 or polyamide- 11, were dissolved in m-cresol and the blend solution was cast in a glass and dried for preparing polyaniline composite films.Conductivity was from 10 -6 to 10 0Ω-1·cm-1 with different weight fraction of PAn-CSA. The crystallizttion of the films was studied by means of differential scanning calorimeter (DSC). The treatment of the composite films in different pH value solution would result in decrease of conductivity, especially in an alkaline solution.

  1. Cervical end preparation design on collarless metal ceramic crown to the decrease of bacterial colony

    Directory of Open Access Journals (Sweden)

    Edy Machmud


    Full Text Available Background: Cervical end preparation design is an important procedure in fixed partial denture. If the cervical end preparation design is inadequate, dental plaque will easily be formed and this may indicate the beginning of periodontal disease. Purpose: This study was aimed to analyze the effect of cervical end preparation design on collarless metal ceramic crown towards the decrease of bacterium colony number. Methods: This study was quasi-experimental study applying pre and post test on a control group involving 48 subjects with shoulder, bevel shoulder, and deep chamfer cervical end preparation. The bacterium colonies were examined on the 1st, 7th, and 21st days after the insertion of collarless metal ceramic crown. Results: The study showed that bacterium colony increased significantly in deep chamfer and bevel shoulder preparation design between the treatment group and the control group (p<0.05. In shoulder preparation there was not significant different between the treatment group and the control group (p>0.05. Conclusion: Compared to the bevel shoulder and deep chamfer, shoulder design is the best design for collarless metal ceramic crown restoration.Latar belakang: Desain preparasi tepi servikal merupakan suatu tahap yang sangat menentukan dalam pembuatan gigi tiruan cekat. Apabila desain preparasi tepi servikal tidak adekuat dapat menyebabkan pembentukan plak gigi pada daerah tersebut. Keadaan ini merupakan tahap awal terjadinya penyakit periodontal. Tujuan: Untuk menganalisis pengaruh desain preparasi tepi servikal yang dibuat pada mahkota collarless metal ceramic untuk mengurangi jumlah bakterium koloni. Metode: Penelitian ini adalah penelitian eksperimental semu dengan metode pre and post test dan kelompok kontrol terhadap 48 subyek penelitian. Dilakukan preparasi gigi dan pembuatan akhiran preparasi tepi servikal shoulder, bevel shoulder, dan deep chamfer pada subyek penelitian. Pemeriksaan koloni bakteri dilakukan pada hari ke-1

  2. Composition analysis of medieval ceramics by laser-induced breakdown spectroscopy (LIBS) (United States)

    Genc Oztoprak, B.; Sinmaz, M. A.; Tülek, F.


    Laser-induced breakdown spectroscopy (LIBS) technique is expected to be one of the most preferred techniques in archaeology research since it does not disrupt the structural and chemical form of archaeological samples, and it is considered virtually nondestructive analysis method. In this work, LIBS is used for analyses of glaze, paint, and clay of medieval ceramics collected from East Plain Cilicia, Osmaniye Province during archaeological survey. Transparent glazed and colour-painted ceramics of the Islam and Byzantine pottery traditions are analysed to detect distinctive and common features of the chemical compositions of their glazes. The spectral lines of Islamic and Byzantine glazes indicate that their structures are same. However, strontium (Sr) is determined in the transparent glaze of Islamic ceramics. Elemental composition and homogeneity of paint on one of the sample are determined by LIBS analysis. Colour changes are related with composition differences of the paint content in the archaeological ceramic. In addition, the clay classification of archaeological ceramics taken from the Yapılıpınar mounds, Taşlıhöyük mounds, and Örenşehir ancient sites is done using PCA and PLS-DA chemometric techniques. According to the results of the classification, Yapılıpınar mounds terracotta ceramics differ from those of Taşlıhöyük and Örenşehir ancient sites.

  3. A novel calcium phosphate ceramic-magnetic nanoparticle composite as a potential bone substitute. (United States)

    Wu, Yao; Jiang, Wen; Wen, Xiantao; He, Bin; Zeng, Xiaobo; Wang, Gang; Gu, Zhongwei


    A magnetic field has been applied to accelerate bone healing for a long time. In this study, in order to combine the bone repair capability of calcium phosphate (CaP) ceramics with the magnetic field, a novel CaP ceramic-magnetic nanoparticle (CaP-MNP) composite was fabricated through integrating the superparamagnetic nanoparticles into the CaP ceramics. Two kinds of CaP ceramics were chosen: hydroxyapatite (HA) and HA/tricalcium phosphate (65/35, HT). The samples were cultured with Ros17/2.8 and MG63 cells respectively in vitro to evaluate the cell proliferation and differentiation via MTT and alkaline phosphatase activity tests. In order to find the influence of the magnetic materials on the expression of the bone morphological protein (BMP), the samples composited with BMP-2 were implanted subcutaneously in the fasciae of rat back muscles for 30 days. Compared with ordinary CaP ceramics, the results indicated that the CaP-MNP composite had good biocompatibility and was able to promote cell proliferation and differentiation significantly. The in vivo test showed that the expression of BMP-2 would be accelerated by HT composited with MNPs, and new bone-like tissue formation could be observed. Accordingly, it might be expected that this CaP-MNP composite could become a potential bone substitute or bone tissue engineering scaffold.

  4. MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)


    A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti{sub 3}SiC{sub 2} was investigated depending on the compositions of the preform and melt. In most cases, TiSi{sub 2} was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti{sub 3}SiC{sub 2} was the connection with the pressurizing.

  5. Preparation and characterization of nanocrystalline barium ferrite ceramic (United States)

    Saeedi, Majid; Abdellahi, Majid; Rahimi, Alireza; Khandan, Amirsalar


    In this work, nanocrystalline BaFe12O19 hexaferrite ceramic was synthesized via high-energy ball milling and subsequent sintering from the mixed powders of Fe2O3 and BaCO3. X-ray diffraction (XRD), X-ray photoemission spectroscopy (XPS), differential thermal analysis (DTA) and scanning electron microscopy (SEM) were utilized to understand the structural evolution during the synthesis process. Vibrating sample magnetometer (VSM) was also used to investigate the magnetic properties of the samples as a function of sintering process. DTA analysis suggested that the initial high-energy milling of the precursors helps the formation of single domain magnetic particles. According to the results obtained, BaFe12O19 can be formed via two main steps, during which BaFe2O4 is formed initially that eventually turns into BaFe12O19. VSM-based findings showed that the ratio of remanent magnetization to magnetization value (Mr/Ms) is around 0.5 which is the expected value for randomly oriented assembly of uniaxial single-domain particles undergoing magnetization reversal by coherent rotation. The observed magnetic parameters (Mr and Ms) are much higher than the previously reported values, due to the reduction in particle size as a result of ball milling.

  6. Structural, dielectric and magnetic properties of cobalt ferrite prepared using auto combustion and ceramic route

    Energy Technology Data Exchange (ETDEWEB)

    Murugesan, C., E-mail:; Perumal, M.; Chandrasekaran, G.


    Cobalt ferrite is synthesized by using low temperature auto combustion and high temperature ceramic methods. The prepared samples have values of lattice constant equal to 8.40 Å and 8.38 Å for auto combustion and ceramic methods respectively. The FTIR spectrum of samples of the auto combustion method shows a high frequency vibrational band at 580 cm{sup −1} assigned to tetrahedral site and a low frequency vibrational band at 409 cm{sup −1} assigned to octahedral site which are shifted to 590 cm{sup −1} and 412 cm{sup −1} for the ceramic method sample. SEM micrographs of samples show a substantial difference in surface morphology and size of the grains between the two methods. The frequency dependent dielectric constant and ac conductivity of the samples measured from 1 Hz to 2 MHz at room temperature are reported. The room temperature magnetic hysteresis parameters of the samples are measured using VSM. The measured values of saturation magnetization, coercivity and remanent magnetization are 42 emu/g, 1553 Oe, 18.5 emu/g for the auto combustion method, 66.7 emu/g, 379.6 Oe, and 17.3 emu/g for the ceramic method, respectively. The difference in preparation methods and size of the grains causes interesting changes in electrical and magnetic properties.

  7. Ballistic Impact Response of Ceramic-Faced Aramid Laminated Composites Against 7.62 mm Armour Piercing Projectiles

    Directory of Open Access Journals (Sweden)

    Nityananda Nayak


    Full Text Available Ballistic impact response of ceramic- composite armor, consisting of zirconia toughened alumina (ZTA ceramic front and aramid laminated composite as backing, against 7.62 mm armor piercing (AP projectiles has been studied. Two types of backing composite laminates i.e. Twaron-epoxy and Twaron-polypropylene (PP of 10 mm and 15 mm thickness were used with a ceramic face of 4mm thick ZTA. The ceramic- faced and the stand alone composite laminates were subjected to ballistic impact of steel core 7.62 mm AP projectiles with varying impact velocities and their V50 ballistic limit (BL was determined. A sharp rise in BL was observed due to addition of ceramic front layer as compared to stand alone ones. The impact energy was absorbed during penetration primarily by fracture of ceramic, deformation and fracture of projectile and elastic-plastic deformation of flexible backing composite layer. The breaking of ceramic tiles were only limited to impact area and did not spread to whole surface and projectile shattering above BL and blunting on impact below BL was observed. The ceramic- faced composites showed higher BL with Twaron-PP as backing than Twaron-epoxy laminate of same thickness. This combination of ceramic-composite laminates exhibited better multi-hit resistance capability; ideal for light weight armor.Defence Science Journal, 2013, 63(4, pp.369-375, DOI:

  8. Preparation of Ln3-xEuxS4 (Ln=Ce,Pr,and Nd) ceramics by pressureless sintering

    Institute of Scientific and Technical Information of China (English)

    YUAN HaiBin; ZHANG JianHui; YU RuiJin; SU Oiang


    The preparation of ternary rare earth sulfides of Ln3-xEuxS4(Ln = Ce,Pr,and Nd) ceramics was investigated,and the effect of Eu substitution on Ln3-xEuxS4 ceramics was also studied.Ln3-xEuxS4 powders were synthesized by the sulfurization of their oxide powders using carbon disulfide gas.Ln3-xEuxS4 ceramics were sintered by pressure-less sintering method.All pressureless sintered Ln3-xEuxS4 ceramics crystallized in y-phase.It was found that Eu substitution could improve the density of Ln3-xEuxS4 ceramics.Furthermore,Eu substitution might narrow the optical band gaps of Ln3-xEuxS4 ceramics.

  9. Preparation of AZO Nanoparticles, Ceramic Targets and Thin Films by a Co-precipitaition Method

    Institute of Scientific and Technical Information of China (English)

    XIU Sanmu; WEI Tiefeng; YANG Ye; ZHANG Ting; LI Jia; SONG Weijie


    We comprehensively study the co-precipitation preparation of aluminum doped zinc oxide (AZO) nanoparticles, ceramic target and thin iflm deposition. The nanoparticles calcined below 700℃possessed pure wurtzite structure of ZnO. When the calcination temperature exceeded 700℃, ZnAl2O4 phase appeared. The resistivity and relative density of the AZO target pressed from nanoparticles were 3×10-3Ω∙cm and 99.1%, respectively. The minimum resistivity of AZO thin films prepared by DC sputtering of the ceramic target reached 4.1×10–4Ω∙cm with the mobility of 33 cm2/v∙s and the carrier concentration of 4.5 ×1020 cm-3. The average optical transmittance of the AZO thin iflms in the visible wavelength range (400-800 nm) was more than 80%.

  10. Oxidation resistant coatings for ceramic matrix composite components

    Energy Technology Data Exchange (ETDEWEB)

    Vaubert, V.M.; Stinton, D.P. [Oak Ridge National Lab., TN (United States); Hirschfeld, D.A. [New Mexico Inst. of Mining and Technology, Socorro, NM (United States). Dept. of Materials and Metallurgical Engineering


    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  11. Sintering densification and properties of Al2O3/PSZ(3Y) ceramic composites

    Institute of Scientific and Technical Information of China (English)

    马伟民; 修稚萌; 闻雷; 孙旭东; 铁维麟


    The content of partially stabilized zirconia has remarkable influence on densification and mechanical properties of Al2 O3/PSZ(3Y) ceramic composites. When 15%PSZ(3Y) is added to Al2 O3, after vacuum sintering for 2h at 1 550 ℃, the fracture toughness and bending strength of the Al2O3/PSZ(3Y) ceramic composite reaches 8.2properties was investigated. The change of rn-ZrO2 and t-ZrO2 phases content before and after fracture was measured by X-ray diffraction quantitative phase analysis. It is confirmed that improvement in bending strength and fracture toughness of the Al2O3/PSZ(3Y) ceramic composite is due to the phase transformation toughening mechanism of PSZ(3Y).

  12. Composite bone substitutes prepared by two methods (United States)

    Lee, Hoe Y.

    A variety of ceramics and polymers exists that can be used as bone substitute materials with desirable properties such as biocompatibility and osteoconductivity. A key feature missing in these bone substitutes, or scaffolds, is the ability to bear loads. This work explored two methods for solving this problem. The first used cancellous bone taken from bovine femoral bone to create a natural scaffold through a heat treating process that eliminated the organic components and sintered the bone minerals, known as hydroxyapatite, together. The strength and Young's modulus of the natural scaffold were greatly improved after polymer infiltration with polymethylmethacrylate. Unfortunately, compression testing revealed that there was not a good interfacial bond between the mineral and polymer phases. The second method employed a freeze-casting technique to create synthetic hydroxyapatite scaffolds that have an aligned lamellar microstructure. By varying the amount of hydroxyapatite in the initial slurry mixture and the cooling rate, synthetic scaffolds with a range of porosities and strengths was produced. The highest solid loading and fastest cooling rate produced a scaffold with a strength and modulus approaching that of cortical bone. Further study is required to produce a two phase composite that is chemically bonded together for optimal performance. The synthetic scaffolds, with their tunable mechanical properties and ease of fabrication, make them a promising material for a load-bearing bone substitute.

  13. Preparation and properties of CaO-Al2O3-SiO2 glass-ceramics by sintered frits particle from mining wastes

    Directory of Open Access Journals (Sweden)

    He F.


    Full Text Available The paper reports on some experimental results obtained from the production of glass-ceramics containing gold tailings powder (GTP. Frits particle sintered technology was used to prepare glass ceramic products. SiO2, CaO, ZnO, BaO and B2O3 were selected to adjust the composition of the glass. Based on the results of differential thermal analysis (DTA, the nucleation and crystallization temperature of parent glass samples with different schedule were identified, respectively. X-ray diffraction (XRD analysis of the produced glass-ceramics materials revealed that the main crystalline phase was β-wollastonite. With the increasing of CaO content, the intensity of crystal diffractive peaks also increases. The formation of β-wollastonite crystal could be accelerated by the increasing of CaO. The glass-ceramics with fine microstructure showed better physical, mechanical properties and chemical resistance. Overall results indicated that it was a feasible attempt to produce glass-ceramics for building and decorative materials from waste materials. The amount of GTP used in the glass batches was more than 65 wt% of the whole raw.

  14. Ceramic materials for energy and environmental applications: Functionalizing of properties by tailored compositions

    DEFF Research Database (Denmark)

    Ivanova, Mariya; Ricote, Sandrine; Baumann, Stefan


    Stable social development requires novel approaches for energy production, distribution and storage combined with reasonable restrictions of the environmental impact. The fuel cell-based technologies, as well as the separation of gases from mixtures, particularly implemented into innovative power....... This chapter is dedicated to the fascinating world of tailoring ceramic materials for energy and environmental applications. Selected approaches to tune ceramics will be discussed to illustrate the versatile effects that compositional variation can have on the macroscopic properties, e.g. the conductivity...... additives and substituents on sinterability, electrical/electrochemical properties and stability of selected ceramic materials for energy and environmental applications. The material variety will cover ceramic materials with different crystal structures like fluorites, perovskites, pyrochlores, fergusonites...

  15. Effect of prebonding procedures on shear bond strength of resin composite to pressable ceramic. (United States)

    Estafan, D; Dussetschleger, F; Estafan, A; Jia, W


    Low bond strength between tooth structure and restorative ceramic material is a major cause of ceramic fractures or failures. Prebonding measures performed on pressable ceramic material were evaluated and the different shear bond strengths obtained by each method were tabulated. The three individual groups were subjected to 9% hydrofluoric (HF) acid gel for 0, 1, and 5 minutes. The different acid-etched time groups were chemically treated with silane coupler alone, silane coupling agent with bonding agent, and bonding agent alone. The silane coupling agent produced the highest bond strength between the composite structure and the pressable ceramic restorative material. High bond values were achieved by etching the porcelain for one minute. The use of the silane coupling agent with a one minute 9% HF acid etch yielded the greatest bond strength.

  16. Effects of Composition of ZnO Ceramics Containing TiO2 on Varistor Properties

    Institute of Scientific and Technical Information of China (English)


    The development of low-voltage ZnO varistor ceramics containing TiO2 is presented in this report.The varistor properties of ZnO ceramics with different compositions were measured,and microstructure of the ceramics was investigated by XRD and SEM.The results show that the addition of TiO2 is beneficial to the decrease of varistor voltage (V1mA),whereas it leads to the recession of nonlinear coefficient (α) and leakage current (IL).The varistor properties of ZnO ceramics containing TiO2 can be effectively improved by introducing moderate amount of pre-fabricated ZnO seed grains.The behaviors of TiO2 and seed grains,as well as the mechanisms by which TiO2 and seed grains influence varistor properties,are discussed.

  17. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan


    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  18. Study of Large-Scale Aluminium-Doped Zinc Oxide Ceramic Targets Prepared by Slip Casting

    Directory of Open Access Journals (Sweden)

    Ling-yun Han


    Full Text Available Aluminium-doped zinc oxide (AZO ceramic green compacts at a size of 170 × 340 × 17 mm have been prepared by slip casting. An AZO slurry with good fluidity and viscosity was obtained when 1.2 wt% of dispersant was added, which indicates that the slurry prepared with micrometre particles is more suitable for slip casting. The densification and electrical properties of the AZO targets prepared by particles with different sizes were investigated after sintering from 1380 to 1460°C. The results showed that the relative density of the AZO target prepared with 45 nm particles could reach nearly 98% at 1380°C; the resistivity of the AZO target prepared with nanometre particles could be as low as 1.6 × 10−3 Ω·cm at 1400°C; and the average transmittance of the AZO film prepared with nanometre particles could reach a maximum value of 93.73% in the visible region at 250 W. In this study, the correlation between the density, resistivity, and grain growth of AZO ceramic green compacts was studied.


    Institute of Scientific and Technical Information of China (English)

    S.X.He; S.Yuan; J.Wang; B.D.Sun


    An Al2 O3/Al ceramic matrix composite was fabricated by self-oxidation of pureAl+ NaOH,and its microstructure,mechanical properties and 9rowth mechanism wereanalyzed.Experimental results show that the composite possesses better mechanicalproperties,higher density and faster growth velocity than that made by Al-Mg-Si al-loy.The composite grows primarily along the crucible wall and has periodic wavy likestructure consisted with cell colonies.

  20. Randomized Clinical Trial of Indirect Resin Composite and Ceramic Veneers : Up to 3-year Follow-up

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu


    Purpose: This randomized controlled split-mouth clinical trial evaluated the short-term survival rate of indirect resin composite and ceramic laminate veneers. Materials and Methods: A total of 10 patients (mean age: 48.6 years) received 46 indirect resin composite (Estenia; n = 23) and ceramic lami

  1. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan


    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  2. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering


    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  3. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites (United States)

    Benkel, Samantha; Zhu, Dongming


    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  4. Flexible Ceramic-Metal Insulation Composite and Method of Making (United States)

    Rasky, Daniel J. (Inventor); Sawko, Paul M. (Inventor); Kilodziej, Paul (Inventor); Kourtides, Demetrius A. (Inventor)


    A method for joining a woven flexible ceramic fabric and a thin metal sheet creating an integral metal surfaced flexible thermal protection article, which methods compress: placing multiple dots of high temperature metallic or fabric and the thin metal sheet in a random or organized pattern, with the proviso that the brazing material covers about 10% or less of the surface of one flat side of the metal sheet; heating the flexible ceramic fabric, brazing material and thin metal sheet for a predetermined period of time to integrally connect the same; and cooling the formed flexible article to ambient temperature. Preferably the flexible ceramic is selected from fibers comprising atoms of silicon, carbon, nitrogen, boron, oxygen or combinations thereof. The flexible thermal protection article produced is also part of the present invention. The thin metal sheet is comprised of titanium, aluminum, chromium, niobium or alloys or combinations thereof. The brazing material is selected from copper/silver or copper/gold or is a ceramic brazing or adhesive material.

  5. Failure of Ceramic Composites in Non-Uniform Stress Fields (United States)

    Rajan, Varun P.

    Continuous-fiber ceramic matrix composites (CMCs) are of interest as hot-section components in gas turbine engines due to their refractoriness and low density relative to metallic alloys. In service, CMCs will be subjected to spatially inhomogeneous temperature and stress fields. Robust tools that enable prediction of deformation and fracture under these conditions are therefore required for component design and analysis. Such tools are presently lacking. The present work helps to address this deficiency by developing models for CMC mechanical behavior at two length scales: that of the constituents and that of the components. Problems of interest are further divided into two categories: '1-D loadings,' in which the stresses are aligned with the fiber axes, and '2-D loadings,' in which the stress state is more general. For the former class of problems, the major outstanding issue is material fracture, not deformation. A fracture criterion based on the attainment of a global load maximum is developed, which yields results for pure bending of CMCs in reasonable agreement with available experimental data. For the latter class of problems, the understanding of both the micro-scale and macro-scale behavior is relatively immature. An approach based upon analysis of a unit cell (a single fiber surrounded by a matrix jacket) is pursued. Stress fields in the constituents of the composite are estimated using analytical models, the accuracy of which is confirmed using finite element analysis. As part of a fracture mechanics analysis, these fields enable estimation of the steady-state matrix cracking stress for arbitrary in-plane loading of a unidirectional ply. While insightful at the micro-scale, unit cell models are difficult to extend to coarser scales. Instead, material deformation is typically predicted using phenomenological constitutive models. One such model for CMC laminates is investigated and found to predict material instability where none should exist. Remedies to

  6. Cross flow ultrafiltration of Cr (VI) using MCM-41, MCM-48 and Faujasite (FAU) zeolite-ceramic composite membranes. (United States)

    Basumatary, Ashim Kumar; Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G


    This work describes the removal of Cr (VI) from aqueous solution in cross flow mode using MCM-41, MCM-48 and FAU zeolite membranes prepared on circular shaped porous ceramic support. Ceramic support was manufactured using locally available clay materials via a facile uni-axial compaction method followed by sintering process. A hydrothermal technique was employed for the deposition of zeolites on the ceramic support. The porosity of ceramic support (47%) is reduced by the formation of MCM-41 (23%), MCM-48 (22%) and FAU (33%) zeolite layers. The pore size of the MCM-41, MCM-48 and FAU membrane is found to be 0.173, 0.142, and 0.153 μm, respectively, which is lower than that of the support (1.0 μm). Cross flow ultrafiltration experiments of Cr (VI) were conducted at five different applied pressures (69-345 kPa) and three cross flow rates (1.11 × 10(-7) - 2.22 × 10(-7) m(3)/s). The filtration studies inferred that the performance of the fabricated zeolite composite membranes is optimum at the maximum applied pressure (345 kPa) and the highest rejection is obtained with the lowest cross flow rate (1.11 × 10(-7) m(3)/s) for all three zeolite membrane. The permeate flux of MCM-41, MCM-48 and FAU zeolite composite membranes are almost remained constant in the entire duration of the separation process. The highest removal of 82% is shown by FAU membrane, while MCM-41 and MCM-48 display 75% and 77% of Cr (VI) removal, respectively for the initial feed concentration of 1000 ppm with natural pH of the solution at an applied pressure of 345 kPa.

  7. Repair bond strength of resin composite to a novel CAD/CAM hybrid ceramic using different repair systems. (United States)

    Elsaka, Shaymaa E


    This study evaluated the repair bond strength of a nanohybrid resin composite to a novel CAD/CAM hybrid ceramic based on four intraoral ceramic repair systems. Vita Enamic (VE) CAD/CAM hybrid ceramic was used in this study. Specimens were divided into five test groups according to the repair method performed on the ceramic surface: Gr C (No treatment; control); Gr CZ (Cimara Zircon); Gr PR (Porcelain Repair); Gr CR (Clearfil Repair); and Gr CS (CoJet system). Nanohybrid resin composite (GrandioSO) was packed onto treated ceramic surfaces for adhesion testing using microtensile bond strength test. Debonded specimens were examined with a stereomicroscope and SEM to determine the fracture mode. Data were analyzed using ANOVA and Tukey's HSD test. PR and CZ repair systems significantly enhanced the bond strength of nanohybrid resin composite to VE CAD/CAM hybrid ceramic when compared with the other tested repair systems.

  8. All- Ceramic Crown Preparation and the Remained wall Thickness of the Pulp Chamber

    Directory of Open Access Journals (Sweden)

    Mohammadzadeh Akhlaghi N.


    Full Text Available tatement of Problem: A minimally invasive method of preparation is essential to prevent tooth structure weakening and pulp irritation; especially for mandibular anterior single-tooth all-ceramic crowns. According to many investigations, one of the most important reasons of pulp injury caused by tooth preparation for different restorative procedures is reduced “remained wall thickness” (RWT. In order to protect the pulp from irritation, it is necessary to maintain a 0.5 mm of RWT.Purpose: The purpose of the present study was to evaluate the effect of all-ceramic crown preparation on pulp chamber RWT of mandibular incisors.Materials and Method: Mesiodistal and buccolingual initial images of 24 ex-tracted mandibular incisors were provided. The pulp chamber initial wall thick-nesses of buccal, lingual and proximal surfaces of cervical, 1and 2 mm above the cervical areas and also the incisal surfaces of incisal sections were measured using digital radiography and Photoshop software. After all-ceramic crown preparation, images were provided at the same initial positions. The initial and remained pulp chamber wall thicknesses were statistically evaluated and analyzed by ANOVA, paired t-test and a post hoc Tukey test.Results: Repeated measures ANOVA showed that the mean of pre- or post-preparation wall thicknesses were not significantly different for each surface at the three horizontal levels (p> 0.05. However, there were significant differences between the surfaces for each section. Comparison of pre- and post-preparation wall thicknesses revealed significant differences (p< 0.05. Proximal surfaces of cervical sections had the least RWT (0.42±0.12.Conclusion: According to the results of the present study, the least amount of initial and remained wall thicknesses of pulp chamber were related to the proximal surfaces, particularly in cervical areas. Therefore a reduction of preparation to 0.7 mm is suggested to prevent future pulp injury for

  9. Fundamental alloy design of oxide ceramics and their composites. [Annual] report, May 1, 1990--August 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.


    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO{sub 2}powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al{sub 2}O{sub 3}/ZrO{sub 2} composites with Ce{sup 3+}/Ce{sup 4+} doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  10. Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component

    Energy Technology Data Exchange (ETDEWEB)

    Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis


    A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

  11. Optimization of calcium phosphate fine ceramic powders preparation (United States)

    Sezanova, K.; Tepavitcharova, S.; Rabadjieva, D.; Gergulova, R.; Ilieva, R.


    The effect of biomimetic synthesis method, reaction medium and further precursor treatments on the chemical and phase composition, crystal size and morphology of calcium phosphates was examined. Nanosized calcium phosphate precursors were biomimetically precipitated by the method of continuous precipitation in three types of reaction media at pH 8: (i) SBF as an inorganic electrolyte system; (ii) organic (glycerine) modified SBF (volume ratio of 1:1); (iii) polymer (10 g/l xanthan gum or 10 g/l guar gum) modified SBF (volume ratio of 1:1). After maturation (24 h) the samples were lyophilized, calcinated at 300°C for 3 hours, and washed with water, followed by new gelation, lyophilization and step-wise (200, 400, 600, 800, and 1000°C, each for 3 hours) sintering. The reaction medium influenced the chemical composition and particle size but not the morphology of the calcium phosphate powders. In all studied cases bi-phase calcium phosphate fine powders with well-shaped spherical grains, consisting of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) with a Ca/P ratio of 1.3 - 1.6 were obtained. The SBF modifiers decreased the particle size of the product in the sequence guar gum ˜ xanthan gum < glycerin < SBF medium.

  12. Preparation of Biomorphic SiC/C Ceramics from Pine Wood via Supercritical Ethanol Infiltration

    Institute of Scientific and Technical Information of China (English)


    Biomorphic (wood derived) carbide ceramics with an overall composition in the SiC/C was produced by supercritical ethanol infiltration of low viscosity tetraethylorthosilicate/supercritical ethanol into biologically derived carbon templates (CB-templates) and in situ hydrolysis into Si(OH)4-gel, the Si(OH)4-gel was calcined at 1400℃ to promote the polycondensation of Si(OH)4-gel into SiO2-phase and then carbonthermal reduction of the SiO2 with the biocarbon template into highly porous, biomorphic SiC/C ceramics. The phases and morphology conversion mechanism of resulting porous SiC/C ceramics have been investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Fourier transform infrared spectroscopy (FT-IR). Experimental results showed that the biomorphic cellular morphology of pinewood charcoal was remained in the porous SiC/C ceramic with high precision that consisted of β-SiC with minority of α-SiC and the remain free carbon existed in amorphous phase.

  13. Preparation and luminescence properties of Eu3+ doped oxyfluoride borosilicate glass ceramics

    Institute of Scientific and Technical Information of China (English)

    LI Yanhong; ZHAO Li; ZHANG Yongming; MA Jing


    Oxyfluoride borosilicate glass with the molar composition of60SiO2-15B2O3-15Na2O-8CaF2-2NaF-0.25Eu2O3 was synthesized by a traditional glass melting method.Glass ceramics containing CaF2 nanocrystals were preparcd by heat treating the glass samples at a temperature in the range of 620-680℃.The results of X-ray diffraction (XRD) indicated that the average crystallite size and the lattice constant of CaF2 nanocrystals increased with the heat treatment temperature incrcasing.The luminescence spectra showed that the emission intensity of Eu3+ doped glass ceramics was stronger than that of the glass matrix,and increased with the heat treatment temperature increasing.The left edge of excitation band shifted to shorter wavelength in the glass ceramics.The local environments of Eu3+ ions in the glass and glass ceramics were different.

  14. Ion sputtering erosion mechanisms of h-BN composite ceramics with textured microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xiaoming, E-mail: [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Ding, Yongjie [School of Energy Science and Technology, Harbin Institute of Technology, Harbin 150001 (China); Jia, Dechang; Jing, Nan; Yang, Zhihua; He, Peigang; Tian, Zhuo; Wang, Shengjin; Wang, Yujin; Zhou, Yu [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Yu, Daren [School of Energy Science and Technology, Harbin Institute of Technology, Harbin 150001 (China)


    Highlights: • Textured h-BN ceramics were made by hot press sintering using mullite as additives. • Sintering pressures play important role on ions sputtering resistance properties. • Textured microstructures lead to various surface morphologies by ion sputtering. • Sputtering erosion mechanisms include B–N bonds breaking and BN layers delamination. - Abstract: Since the hexagonal boron nitride (h-BN) grain shows typical lamellar structures, textured materials can be obtained by arranging h-BN grains along one direction. In this work, textured h-BN composite ceramics with the c-axis orientation arranged along the pressure direction are manufactured by hot-press sintering using mullite as the sintering additive. The results show that sintering pressures not only play a major role in the density and the textured degrees of composite ceramics, but also influence Xe ion erosion resistance performances. After Xe ion sputtering, compositions of both h-BN and mullite stay stable, while the elemental compositions have changed due to the so-called “preferential sputtering”. Sputtered surfaces along different orientations show diverse morphologies attributed to the textured microstructures. The erosion mechanisms of h-BN grains during Xe ion sputtering are breaking of B–N bonds and delamination of BN layers. While the mass loss of composite ceramics is due to the erosion of h-BN grains and mullite coupled with partial detachment of h-BN grains from the surface.

  15. The characterization of an oxide interfacial coating for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Coons, Timothy P., E-mail: [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Reutenauer, Justin W.; Mercado, Andrew [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Kmetz, Michael A. [Pratt and Whitney, 400 Main Street M/S 114-43, East Hartford, CT 06108 (United States); Suib, Steven L. [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States)


    This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon{sup ™}, Hi-Nicalon{sup ™}, and Hi-Nicalon{sup ™} Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO{sub 2} coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO{sub 2} duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon{sup ™} Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

  16. Annual Conference on Composites and Advanced Ceramic Materials, 13th, Cocoa Beach, FL, Jan. 15-18, 1989, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)


    The present conference on advanced ceramics discusses topics in matrix-infiltration and processing techniques, the failure analysis of monolithic ceramics, the processing of polycrystalline oxide-matrix ceramic composites, the processing and properties of monolithic ceramics, ceramic composite interface phenomena, and ceramic NDE and characterization. Attention is given to chemical vapor infiltration for composites, dense ceramics via controlled melt oxidation, supertough silicon nitride, the properties of pressureless-sintered alumina-matrix/30 vol pct SiC composites, and toughening in metal particulate/glass-ceramic composites. Also discussed are the joining of silicon nitride for heat-engine applications, nitridation mechanisms in silicon powder compacts, the synthesis and properties of ceramic fibers, a technique for interfacial bond strength measurement, the degradation of SiC whiskers at elevated temperatures, and the correlation of NDE and fractography in Si3N4.

  17. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue


    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  18. Effect of Nano-ZrO2 on Microstructure and Thermal Shock Behaviour of Al2O3/SiC Composite Ceramics Used in Solar Thermal Power

    Institute of Scientific and Technical Information of China (English)

    XU Xiaohong; JIAO Guohao; WU Jianfeng; LENG Guanghui; FANG Binzheng; ZHAO Fang


    The Al2O3-ZrO2(3Y)-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3, nano-ZrO2 and SiC powders under the condition of pressureless sintering. The bulk density and bending strength of samples with 10vol% nano-ZrO2 sintered at 1480 ℃were 3.222 g/cm3 and 160.4 MPa, respectively. The bending strength of samples after 7 times thermal shock tests (quenching from 1000 C to 25 ℃ in air medium) is 132.0 MPa, loss rate of bending strength is only 17%. The effect of nano-ZrO2 content on the microstructure and performance of A12O3-ZrO2(3Y)-SiC composite ceramic was investigated. The experimental results show that the bending strength of samples with above 10vol% nano-ZrO2 content has decreased, because the volume expansion resulting from t-ZrO2 to m-ZrO2 phase transformation is excessive; Adding proper nano-ZrO2 would be contributed to improve the thermal shock resistance of the composite ceramics.The Al2O3-ZrO2(3Y)-SiC composite ceramic has promising potential application in solar thermal power.

  19. Preparation of CeO(2)-ZrO(2) ceramic fibers by electrospinning. (United States)

    Zhang, Yanfei; Li, Jiayan; Li, Qin; Zhu, Ling; Liu, Xiangdong; Zhong, Xinghua; Meng, Jian; Cao, Xueqiang


    Electrospinning was employed to fabricate polymer-ceramic composite fibers from solutions containing poly(vinyl pyrrolidone) (PVP), Ce(NO(3))(3) x 6H(2)O and ZrOCl(2) x 8H(2)O. Upon firing the composite fibers at 1000 degrees C, Ce(0.67)Zr(0.33)O(2) fibers with diameters ranging from 0.4 to 2 microm were synthesized. These fibers exhibit strong resistance to sintering. They still have specific surface area around 11.8 m(2)/g after being heated at 1000 degrees C for 6 h.

  20. A novel processing route for carbon nanotube reinforced glass-ceramic matrix composites (United States)

    Dassios, Konstantinos G.; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.


    The current study reports the establishment of a novel feasible way for processing glass- and ceramic- matrix composites reinforced with carbon nanotubes (CNTs). The technique is based on high shear compaction of glass/ceramic and CNT blends in the presence of polymeric binders for the production of flexible green bodies which are subsequently sintered and densified by spark plasma sintering. The method was successfully applied on a borosilicate glass / multi-wall CNT composite with final density identical to that of the full-dense ceramic. Preliminary non-destructive evaluation of dynamic mechanical properties such as Young's and shear modulus and Poisson's ratio by ultrasonics show that property improvement maximizes up to a certain CNT loading; after this threshold is exceeded, properties degrade with further loading increase.

  1. Ceramic fibers for matrix composites in high-temperature engine applications (United States)

    Baldus; Jansen; Sporn


    High-temperature engine applications have been limited by the performance of metal alloys and carbide fiber composites at elevated temperatures. Random inorganic networks composed of silicon, boron, nitrogen, and carbon represent a novel class of ceramics with outstanding durability at elevated temperatures. SiBN(3)C was synthesized by pyrolysis of a preceramic N-methylpolyborosilazane made from the single-source precursor Cl(3)Si-NH-BCl(2). The polymer can be processed to a green fiber by melt-spinning, which then undergoes an intermediate curing step and successive pyrolysis. The ceramic fibers, which are presently produced on a semitechnical scale, combine several desired properties relevant for an application in fiber-reinforced ceramic composites: thermal stability, mechanical strength, high-temperature creep resistivity, low density, and stability against oxidation or molten silicon.

  2. Silver ion impregnated composite biomaterial optimally prepared using zeta potential measurements. (United States)

    Sakthivel, N; Socrates, R; Shanthini, G M; Rajaram, A; Kalkura, S Narayana


    Biodegradable, antimicrobial composite of various silver ion concentrations was synthesized using zeta potential and isoelectric point measurements, for a controlled release of silver ions, and in addition to assess the effect of protein adsorption with the increase of the silver ion concentration. The interaction between hydroxyapatite (HAp) and silver incorporated hydroxyapatite (AgHAp) with gelatin was increased by optimally adjusting the zeta potential and isoelectric point of the ceramic (HAp and AgHAp), and bio-polymer individually. The electrostatic interactions between the ceramic and biopolymer were confirmed, through shifts in N-H stretching, decrease in the swelling ratio, and increase in the degradation temperature observed by the derivative thermo-gravimetric analysis (DTG). These results substantiate that, the zeta potential is a novel tool to increase the ceramic-biopolymer interaction. Increasing electrostatic interaction between the biopolymer and ceramic, decreases the release of silver ions in the simulated body fluid, due to the controlled degradation of the biopolymer. The isoelectric point decreases with the increase of the silver ion concentration, which evidenced the change in the net surface charge. With the increase of the silver ion concentration, the protein adsorption decreases due to an increase in hydrophilic character of the composite. This study examines the minimum concentration of silver ion essential for maximum protein adsorption, antimicrobial and hemocompatibility. This study provides a novel route to control the release of silver ions by enhancing the ceramic-polymer interaction and estimate the silver ion concentration suitable for protein adsorption. The prepared composite is nontoxic, degradable, and antimicrobial, with the controlled release of silver ions in the simulated body fluid.

  3. Characterization of Mechanical Damage Mechanisms in Ceramic Composite Materials. (United States)


    Studies of Y203 - Containing Tetragonal ZrO2 Polycrystals (Y- TZP )", pp. 352-70 in Advances in Ceramics, Vol. 12, Science and Technology of Zirconia II...temperature dependent, and is interpreted in term-s of TE1l evidence of dislocation activity, and an hypothesized tetragonal -to- cubic transformation...tation and temperature dependent, and is interpreted in terms of TEM evi- dence of dislocation activity, and an hypothesized tetragonal -to- cubic

  4. Students’ evaluation of preclinical simulation for all ceramic preparation (In Faculty of Dentistry Universiti Kebangsaan Malaysia

    Directory of Open Access Journals (Sweden)

    Natasya Ahmad Tarib


    Full Text Available The purpose of the study is to evaluate all ceramic crown (ACC preparations those were made by dental undergraduate students during the preclinical sessions. 104 plastic teeth were prepared by 4th year dental undergraduates during the preclinical session for ACC crown examined. The teeth were placed on the frasaco arches and were mounted in the frasaco head. The preparations were examined for the tapering, presence of undercuts, incisal and cingulum reductions as well as preparation of shoulder margin. Preparations were examined using hand instruments and visual. The sample size was 92 plastic teeth. Most of the preparations were acceptable with acceptable placement and types of margins, adequate axial and incisal reductions and acceptable tapered of the axial walls. On the other hand, most of the teeth showed absence of cingulum wall. Most of the crowns prepared by the students were acceptable. It showed that they understood the principles of crown preparation. Cingulum wall preparation has to be given greater emphasis as it is important in the retention and resistance of the restoration.

  5. Preparation and luminescence properties of Ce3+/Dy3+-codoped fluorosilicate glass ceramics

    Institute of Scientific and Technical Information of China (English)

    CUI Shuo; ZHAO Daliang; Huang Jinglu; FU Hengyi; QIAN Jiangyun; LUO Qun; Qiao Xusheng; FAN Xianping; ZHANG Xianghua


    The Ce3+and Dy3+ co-doped fluorosilicate glass and glass ceramics containing SrF2 or CeF3 nanocrystals were prepared under reducing atmosphere.The precipitated nano-crystalline phase shifted from cubic SrF2 to hexagonal CeF3 gradually with the heat treatment temperature increasing from 620 to 680 ℃.The glass and glass ceramics emitted white light,deriving from a combination of the Ce3+ blue and the Dy3+ yellow light.The CIE coordinates could be tuned by adjusting the ratio of Ce3+/Dy3+ concentration.The luminescence could be enhanced significantly by annealing the samples at the temperatures lower than 640 ℃.

  6. Preparation of Lanthanum-Doped Pb(Zr,Ti)O3 Ceramics Sheets by Tape Casting

    Institute of Scientific and Technical Information of China (English)


    The physical and electrical properties of lanthanum doped Pb(Zr,Ti)O3 ceramic sheets (PLZT) which were prepared by tape casting method were carried out. Tape casting of lanthanum modified PZT was performed using commercial cellulose acetate binders and poly(ethylene glycol) plasticizers in ethanol solvent. Tapes from these slips were casted on a polymer substrate. The PLZT green tapes were stacked for 5 units and sintered in air at 1050℃ for 1 h with heating rate 5℃/min. SEM micrographs show that the tape is dense (90.26% of theoretical density) and rather uniform with grain size of approximately 1.1 ? m. The dielectric permittivity and loss tangent of PLZT ceramics as a function of temperature at 1 kHz suggest that the compounds exhibit a phase transition of diffuse type. The transition temperature (Tm) and piezoelectric coefficient (d33) were 110℃ and 117 pC/N, respectively.

  7. Influence of surface preparation on fracture load of resin composite-based repairs. (United States)

    Agustín-Panadero, Rubén; Mateos-Palacios, Rocío; Román-Rodríguez, Juan-Luis; Solá-Ruíz, María-Fernanda; Fons-Font, Antonio


    The purpose of the present study is to evaluate the fracture load of composite-based repairs to fractured zirconium oxide (Z) crowns and to ceramic-fused-to-metal (CM) crowns, comparing different mechanical surface preparation methods. A total of 75 crowns were repaired; samples then underwent dynamic loading and thermocycling. Final fracture load values for failure of the repaired crowns were measured and the type of fracture registered. Group I: CM: Surface preparation with a diamond bur + 9.5% Hydrofluoric Acid (HF) etching; Group II): CM: air-particle (Al2O3) + 9.5% HF; Group III: CM: Silica coating (SiO2); Group IV): Z: air-particle (Al2O3) + HF 9.5%; Group V) Z: Silica coating (SiO2). Of the three CM groups, Group I (CM-diamond bur) showed the highest mean failure value, with significant difference in comparison with Group III (CM-silica coating). For the zirconia groups, the highest value was obtained by Group V (silica coating). Key words:Crown, ceramic-fused-to-metal, zirconia, resin-composite, ceramic covering.

  8. Influence of surface preparation on fracture load of resin composite-based repairs (United States)

    Mateos-Palacios, Rocío; Román-Rodríguez, Juan-Luis; Solá-Ruíz, María-Fernanda; Fons-Font, Antonio


    The purpose of the present study is to evaluate the fracture load of composite-based repairs to fractured zirconium oxide (Z) crowns and to ceramic-fused-to-metal (CM) crowns, comparing different mechanical surface preparation methods. A total of 75 crowns were repaired; samples then underwent dynamic loading and thermocycling. Final fracture load values for failure of the repaired crowns were measured and the type of fracture registered. Group I: CM: Surface preparation with a diamond bur + 9.5% Hydrofluoric Acid (HF) etching; Group II): CM: air-particle (Al2O3) + 9.5% HF; Group III: CM: Silica coating (SiO2); Group IV): Z: air-particle (Al2O3) + HF 9.5%; Group V) Z: Silica coating (SiO2). Of the three CM groups, Group I (CM-diamond bur) showed the highest mean failure value, with significant difference in comparison with Group III (CM-silica coating). For the zirconia groups, the highest value was obtained by Group V (silica coating). Key words:Crown, ceramic-fused-to-metal, zirconia, resin-composite, ceramic covering. PMID:25810848

  9. Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities (United States)

    Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.


    Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

  10. Robust Joining and Integration Technologies for Advanced Metallic, Ceramic, and Composite Systems (United States)

    Singh, M.; Shpargel, Tarah; Morscher, Gregory N.; Halbig, Michael H.; Asthana, Rajiv


    Robust integration and assembly technologies are critical for the successful implementation of advanced metallic, ceramic, carbon-carbon, and ceramic matrix composite components in a wide variety of aerospace, space exploration, and ground based systems. Typically, the operating temperature of these components varies from few hundred to few thousand Kelvin with different working times (few minutes to years). The wide ranging system performance requirements necessitate the use of different integration technologies which includes adhesive bonding, low temperature soldering, active metal brazing, diffusion bonding, ARCJoinT, and ultra high temperature joining technologies. In this presentation, a number of joining examples and test results will be provided related to the adhesive bonding and active metal brazing of titanium to C/C composites, diffusion bonding of silicon carbide to silicon carbide using titanium interlayer, titanium and hastelloy brazing to silicon carbide matrix composites, and ARCJoinT joining of SiC ceramics and SiC matrix composites. Various issues in the joining of metal-ceramic systems including thermal expansion mismatch and resulting residual stresses generated during joining will be discussed. In addition, joint design and testing issues for a wide variety of joints will be presented.

  11. Piezoelectric and dielectric properties of polymer-ceramic composites for sensors

    NARCIS (Netherlands)

    James, N.K.


    The main objective of this PhD thesis is to develop new routes and concepts for manufacturing piezoelectric ceramic-polymer composites with adequate piezoelectric properties while retaining ease of manufacturing and mechanical flexibility and explore new possibilities to maximize especially the volt

  12. Ceramic matrix composite applications in advanced liquid fuel rocket engine turbomachinery (United States)

    Brockmeyer, Jerry W.


    Fiber-reinforced ceramic matrix composites have been identified with properties suitable for near term applications. Conceptual design studies indicate the feasibility of applying C/SiC, and subelements were manufactured that verify selected fabrication features and key material properties. Tests and inspection of these subelements confirmed their capabilities.

  13. Effects of Temperature and Environment on Creep Behavior of an Oxide-Oxide Ceramic Matrix Composite (United States)


    resistant ceramic matrix composites by a precursor infiltration and pyrolysis method,” Materials Science and Engineering, A195:145-150 (1995). 33...the B-52 and F-16 airframes. He also spent a year as the Air Force Tire Engineer. In August 2005 he began graduate school work at the Air Force

  14. Ceramic Veneers and Direct-Composite Cases of Amelogenesis Imperfecta Rehabilitation. (United States)

    Shibata, S; Taguchi, Cmc; Gondo, R; Stolf, S C; Baratieri, L N


    The aim of this article is to present two case reports for the treatment of patients affected with amelogenesis imperfecta. One case was treated with composite resin and the other case with ceramic veneers. Esthetic and functional results were achieved using both treatments, and a review of advantages and disadvantages is presented.

  15. Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

    Directory of Open Access Journals (Sweden)

    Roberto Orrù


    Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

  16. Formation mechanism and characteristics of lanthanum-doped BaTiO{sub 3} powders and ceramics prepared by the sol–gel process

    Energy Technology Data Exchange (ETDEWEB)

    Ianculescu, Adelina Carmen [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); Vasilescu, Catalina Andreea, E-mail: [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); National Institute for Lasers, Plasma and Radiation Physics, P.O. Box MG54, 077125 Magurele (Romania); Crisan, Maria; Raileanu, Malina [Ilie Murgulescu Institute of Physical Chemistry, Romanian Academy, 202 Splaiul Independentei, 060021 Bucharest (Romania); Vasile, Bogdan Stefan; Calugaru, Mihai [Department of Oxide Materials Science and Engineering, Politehnica University of Bucharest, 17 Gh. Polizu, 011061 Bucharest (Romania); Crisan, Dorel; Dragan, Nicolae [Ilie Murgulescu Institute of Physical Chemistry, Romanian Academy, 202 Splaiul Independentei, 060021 Bucharest (Romania); Curecheriu, Lavinia; Mitoseriu, Liliana [Department of Physics, Al. I. Cuza University of Iasi, Blvd. Carol I 11, 700506 Iasi (Romania)


    Pure and lanthanum-doped barium titanate nanopowders described by two different formulae, as Ba{sub 1−x}La{sub x}TiO{sub 3}, for lower La concentrations (0 ≤ x ≤ 0.005) and Ba{sub 1−x}La{sub x}Ti{sub 1−x/4}O{sub 3} for higher La concentration (x = 0.025) were prepared by an alkoxide sol–gel method. Single phase compositions were obtained after annealing at 900 °C for 2 h, in air. The increase of the lanthanum content causes structural and morphological changes in the oxide powders, including the evolution of the unit cell from tetragonal toward a cubic symmetry, the particle size decrease and a higher aggregation tendency. SEM investigations of the ceramics sintered at 1300 °C for 4 h indicate significant changes of the microstructural features (strong decrease of the average grain size and increase of the intergranular porosity) with the raise of La amount. Lanthanum addition to barium titanate prepared by sol–gel induces a more significant shift of the Curie temperature toward lower values, than that one reported in literature for ceramics of similar compositions, but processed by the conventional solid state method. The compositions with smaller La amount (x ≤ 0.005) show semiconducting properties at room temperature and high relative dielectric permittivity values, while the undoped ceramics and those doped with higher La content (x = 0.025) are good dielectrics. The ceramic with x = 0.025 exhibits acceptable low losses, a very diffuse ferroelectric–paraelectric transition and Curie temperature closed to the room temperature, being thus susceptible for high tunability applications. - Highlights: • Ba{sub 1−x}La{sub x}TiO{sub 3} (x ≤ 0.005) and Ba{sub 1−x}La{sub x}Ti{sub 1−x/4}O{sub 3} (x = 0.025) were prepared by sol–gel. • Ceramics with x < 0.5 exhibit semiconductor and high dielectric properties. • Ceramic with x = 0.025 exhibits acceptable low losses and diffuse phase transition.

  17. Preparation of thin ceramic monofilaments for TEM observation with novel embedding processes

    Energy Technology Data Exchange (ETDEWEB)

    Li, Siwei [College of Materials, Key Laboratory of High Performance Ceramic Fibers (Xiamen University), Ministry of Education, Xiamen 361005 (China); National Key Laboratory of Thermostructure Composite Materials, Northwestern Polytechnical University, Xi' an 710072 (China); Feng, Zude, E-mail: [College of Materials, Key Laboratory of High Performance Ceramic Fibers (Xiamen University), Ministry of Education, Xiamen 361005 (China); Zhang, Litong [National Key Laboratory of Thermostructure Composite Materials, Northwestern Polytechnical University, Xi' an 710072 (China); Wang, Yanyan; Chen, Lifu [College of Materials, Key Laboratory of High Performance Ceramic Fibers (Xiamen University), Ministry of Education, Xiamen 361005 (China)


    An applicable method to prepare transmission electron microscopy specimens from ceramic fibers for longitudinal and cross-sectional observations is investigated. The method includes novel embedding processes to fix fibers, a polishing process using a self-manufactured device to get uniformly low thickness (40 {mu}m for L-fiber, 60 {mu}m for C-fiber), a one-side dimpling process to grind the specimen to near electron transparency (about 5 {mu}m in thickness for both L-fiber and C-fiber) and an efficient ion milling process using calculated parameters. These techniques are reliable to accomplish the preparation with high quality in a relatively short time. Many factors related to the preparation processes are discussed. -- Research Highlights: {yields}We develop an applicable method to prepare TEM specimens from thin ceramic fibers. {yields}We develop novel embedding processes to enhance the polishing efficiency. {yields}A self-manufactured device is used to get uniformly low thickness. {yields}One-side dimpling method and calculated ion milling process are introduced. {yields}Samples with large thin area for longitudinal and cross-sectional view are obtained.

  18. Preparation of composite electroheat carbon film

    Institute of Scientific and Technical Information of China (English)

    XIA Jin-tong; TU Chuan-jun; LI Yan; HU Li-min; DENG Jiu-hua


    A kind of conductive and heating unit, which can reach a high surface electroheat temperature at a low voltage, was developed in view of the traditional electroheat coating which has a low surface electroheat temperature and an insufficient heat resistance of its binder. The coating molded electroheat carbon film(CMECF) was prepared by carbonizing the coating which was prepared by adding modified resin into flake graphite and carbon fiber, coating molded onto the surface of the heat resisting matrix after dried, while the hot pressing molded electroheat thick carbon film(HPMETCF) was prepared by carbonizing the bodies whose powders were hot pressing molded directly.The surface and inner microstructure of the carbon film was characterized and analyzed by SEM and DSC/TG, while electroheat property was tested by voltage-current volume resistivity tester and electrical parameter tester. The results show that, close-packed carbon network configuration is formed within the composite electroheat carbon film film after anti-oxidizable treatment reaches a higher surface electroheat temperature than that of the existing electroheat coatings at a low voltage, and has excellent electroheat property, high thermal efficiency as well as stable physicochemical property. It is found that, at room temperature(19± 2 ℃) and 22 V for 5 min, the surface electroheat temperature of the self-produced CMECF (mfiller/mresin = 1. 8/1) reaches 112 ℃ while HPMETCF (mfiller/mresin = 3. 6/1) reaches 265 ℃.

  19. Effect of Annealing on Ferroelectric Properties of Nanometre BaTiO3 Ceramics Prepared by High Pressure Sintering Method

    Institute of Scientific and Technical Information of China (English)

    LI Peng-Fei; JIN Chang-Qing; XIAO Chang-Jiang; WANG Feng-Ping; WANG Xiao-Hui; LI Long-Tu


    @@ Dense nanocrystalline BaTiO3 ceramics with a grain size of 50nm are prepared under 6 GPa at 1273K using a high pressure sintering method. The sintered bulk is uniform and the relative density is above 97%. We anneal the ceramic samples in oxygen with various temperatures and for different times without apparent grain growth. After the annealing, several broadened peaks can be observed at about 378K by dielectric measurements. However,these peaks are very different from those of coarser-grained ceramics. It is indicated that both the elimination of oxygen vacancies and the release of residual stresses caused by high pressure greatly improve the overall ferroelectric properties of BaTiO3 ceramics. The observation of nearly linear polarization hysteresis loop after anneal provides the solid evidence of ferroelectricity in these nano-sized BaTiO3 ceramics.

  20. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun


    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  1. Prepreg and Melt Infiltration Technology Developed for Affordable, Robust Manufacturing of Ceramic Matrix Composites (United States)

    Singh, Mrityunjay; Petko, Jeannie F.


    Affordable fiber-reinforced ceramic matrix composites with multifunctional properties are critically needed for high-temperature aerospace and space transportation applications. These materials have various applications in advanced high-efficiency and high-performance engines, airframe and propulsion components for next-generation launch vehicles, and components for land-based systems. A number of these applications require materials with specific functional characteristics: for example, thick component, hybrid layups for environmental durability and stress management, and self-healing and smart composite matrices. At present, with limited success and very high cost, traditional composite fabrication technologies have been utilized to manufacture some large, complex-shape components of these materials. However, many challenges still remain in developing affordable, robust, and flexible manufacturing technologies for large, complex-shape components with multifunctional properties. The prepreg and melt infiltration (PREMI) technology provides an affordable and robust manufacturing route for low-cost, large-scale production of multifunctional ceramic composite components.

  2. Magnesium Effect to the Hardness of Al2O3/Al Ceramic Matrix Composites

    Directory of Open Access Journals (Sweden)

    Eddy S. Siradj


    Full Text Available Composite is an alternative materialwhich has satisfying properties and can be accommodated for certain applications. Ceramic Matrix Composites (CMCsis one of the composite types that are very interesting in terms of high temperature applications material. In this paper,we investigate the effects of Mg addition on the hardness of Al2O3 Ceramic Matrix Composites which was produced bydirected metal oxidation (Dimox method. The CMCs material is made by placing Al ingot under mixture alumina andpercentage of Mg 5, 8, 10, and 12% wt. The processing temperature was 1100°C for 24 hours followed by cooling toroom temperature in the furnace. The results show that increasing of infiltration, the hardness increased to 1221 VHNmaximum at 8% wt Mg and then decrease again as the increment amount of Mg.

  3. Processing and characterization of pure cordierite and zirconia-doped cordierite ceramic composite by precipitation technique

    Indian Academy of Sciences (India)

    M Senthil Kumar; A Elaya Perumal; T R Vijayaram; Govindan Senguttuvan


    Pure cordierite and cordierite–ZrO2 composite (5–20 wt%) ceramics for various stoichiometric compositions were synthesized from standard raw materials by a novel precipitation technique. The analytical techniques such as X-ray diffraction, simultaneous thermogravimetric and differential thermal analysis, Fourier transform infrared spectroscopy, scanning electron microscopy and bulk density were employed to evaluate the properties and microstructure. Results show that the ceramic composites consist of cordierite and zircon phases. The cordierite–zirconia (20 wt%) increased the fracture toughness value from 3.38 to 3.94 MPa, which is mainly due to martensitic transformation present in zirconia. The flexural strength of composite was found to increase from 126.46 to 297.62 MPa. The thermal expansion coefficients of cordierite and cordierite–zirconia (20 wt%) were 4.08 × 10−6 and 4.42 × 10−6 ° C−1 which may be due to the addition of zirconia.

  4. Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

    Institute of Scientific and Technical Information of China (English)

    Chongdu Cho; Qiang Pan; Sangkyo Lee


    Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.

  5. In-Situ Preparation and Thermal Shock Behavior of Corundum-Mullite-Magnesium Aluminate Spinel Composite Ceramic%刚玉–莫来石–镁铝尖晶石复合陶瓷的原位合成及热震行为

    Institute of Scientific and Technical Information of China (English)

    徐晓虹; 马雄华; 吴建锋; 张锋意; 张亚祥; 李坤


    以α-Al2O3、苏州土、滑石和石英为主要原料,采用无压烧结制备了刚玉–莫来石–镁铝尖晶石多相复合陶瓷,研究了烧结温度对样品的体积密度、线性收缩率和吸水率等烧结性能以及机械性能的影响。通过X射线衍射和扫描电子显微镜分析了复相陶瓷热震前后的物相组成和显微结构。结果发现:经1480℃烧结的样品吸水率为0.19%,体积密度为3.06g/cm3,抗折强度达99.59MPa,复合材料有较好的热震性能,1100℃空冷热震损失率仅6.9%,可耐受17次热冲击。该复相陶瓷可作为潜在的太阳能热发电材料。%A corundum–mullite–magnesium aluminate spinel composite ceramic as a solar thermal power generation material was fabricated by a pressureless sintering method with alumina(α-Al2O3),Kaolin clay,talc and quartz as main raw materials.The effect of sintering temperature on the sintering properties(i.e.,bulk density(Db),linear shrinkage rate(Sf) and apparent porosity(Pa)) and the mechanical properties were investigated.The phase composition and microstructure of the composite ceramics were analyzed by X-ray diffraction and scanning electron microscopy.The results show that the sample sintered at 1 480 ℃ has water absorption of 0.19%,bulk density of 3.06 g/cm3and bending strength of 99.59 MPa.The composite ceramic has a superior thermal shock resistance.The bending strength loss rate is only 6.9% at 1 100 ℃ by air quenching-strength test,and the sample can endure 17-times thermal shock cycling.This composite ceramic could be used as one of potential solar thermal power materials.

  6. Allylhydridopolycarbosilane (AHPCS) as matrix resin for C/SiC ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Sreeja, R. [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India); Swaminathan, B., E-mail: [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India); Painuly, Anil; Sebastian, T.V.; Packirisamy, S. [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India)


    In present study, partially allyl-substituted hydridopolycarbosilane (5 mol% allyl) [AHPCS] has been characterized by spectral techniques and thermal analysis. The DSC studies show that, the polymer is self-cross-linking at lower temperatures without any incorporation of cross-linking agents. The spectral and thermal characterizations carried out at different processing stages indicate the possibility of extensive structural rearrangement accompanied by the loss of hydrogen and other reactions of C and Si containing species resulting in the conversion of the branched chain segment into a 3D SiC network structure. AHPCS gave ceramic residue of 72% and 70% at 900 and 1500 deg. C respectively in argon atmosphere. XRD pattern of 1500 deg. C heat-treated AHPCS, indicates the formation of silicon carbide with the particle size of 3-4 nm. AHPCS was used as matrix resin for the preparation of C/SiC composite without any interfacial coating over the T-300 carbon fabric reinforcement. Flexural strength value of 74-86 MPa for C/SiC specimen with density of 1.7 g/cm{sup 3} was obtained after four infiltration and pyrolysis cycles.

  7. Use of sodium carbonate as a binder in ceramic tile compositions; Uso del carbonato sodico como ligante en composiciones de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Quereda, F.; Sanchez, E.; Garcia-Ten, J.; Gozalbo, A.; Beltran, V.; Sanchez, J.; Sales, J.


    This study analyses, first, the influence of sodium carbonate content on the behaviour of the ceramic tile body composition during the different manufacturing process stages (preparation of the suspension, pressing, and firing), as well as on unfired tile mechanical strength. It has been verified that sodium carbonate can be used as a binder in ceramic tile compositions, since small percentages considerably enhance dry tile mechanical strength. It has furthermore been determined that for each composition there is an optimum addition content, with high increased mechanical strength (up to 70%), without this noticeably affecting the rheological behaviour of the suspension to be spray dried. These results are currently being patented (patent application P200930148). Once the binding effect of sodium carbonate had been verified, it was sought to establish its action mechanism. For this purpose, drops of mixtures of a standard ceramic composition and increasing quantities of sodium carbonate were prepared. The drops were rapidly dried and the granules were characterised by scanning electron microscopy. It was thus verified that the most likely sodium carbonate action mechanism was formation of solid bridges by crystallisation. (Author)

  8. Stain susceptibility of composite and ceramic CAD/CAM blocks versus direct resin composites with different resinous matrices. (United States)

    Alharbi, Amal; Ardu, Stefano; Bortolotto, Tissiana; Krejci, Ivo


    To evaluate the stain susceptibility of CAD/CAM blocks and direct composite after long term exposure to various staining agents. 40 disk-shaped samples were fabricated from each of nine materials; six CAD/CAM (Vitablocs Mark II, Paradigm MZ100, Experimental Vita Hybrid Ceramic, Vita Enamic, Experimental Kerr and Lava Ultimate) and three direct composites (Filtek Supreme, Venus Diamond and Filtek Silorane). Samples were randomly divided into five groups (n = 8) according to different staining solutions (distilled water, tea, red wine, coffee and artificial saliva). Initial L*a*b* values were assessed using a calibrated digital spectrophotometer. Specimens were immersed in staining solutions and stored in an incubator at 37 °C for 120 days. L*a*b* values were assessed again and color change (∆E) was calculated as difference between recorded L*a*b* values. ANOVA, and Duncan test were used to identify differences between groups (α = 0.05). Significant differences in ∆E values were detected between materials (p = 0.000). Among all staining solutions, the highest ∆E value was observed with red wine. The new CAD/CAM blocks (Vita Enamic, Vita Hybrid Ceramic and Lava Ultimate) showed the highest resistance to staining compared to the MZ100 composite resin blocks. Filtek Silorane, a direct composite, showed high stain resistance values compared to CAD/CAM materials and other direct composites. Ceramic and composite CAD/CAM blocks had lower staining susceptibility than methacrylate based direct composite. Staining susceptibility of the new resin based CAD/CAM materials Vita Enamic and Lava Ultimate was comparable to feldspathic ceramic blocks (Vitablocs Mark II). Filtek Silorane showed promising results that were comparable to some CAD/CAM blocks.

  9. Sodium sulfate corrosion of silicon carbide fiber-reinforced lithium aluminosilicate glass-ceramic matrix composites



    Approved for public release; distribution is unlimited. Sodium sulfate hot corrosion of a SiC fiber-reinforced lithium aluminosilicate (LAS) glass-ceramic matrix composite was studied using Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD). Changes in the microstructural chemical composition of the specimens were investigated. The samples provided by Naval Air Warfare Center (NAWC), Warminster, PA were grouped as follows: (1) as-received, (2) Na2SO4 salt-coated and heat-treate...

  10. Catalytic Surface Promotion of Composite Cathodes in Protonic Ceramic Fuel Cells

    DEFF Research Database (Denmark)

    Solis, Cecilia; Navarrete, Laura; Bozza, Francesco;


    Composite cathodes based on an electronic conductor and a protonic conductor show advantages for protonic ceramic fuel cells. In this work, the performance of a La5.5WO11.25-δ/ La0.8Sr0.2MnO3+δ (LWO/LSM) composite cathode in a fuel cell based on an LWO protonic conducting electrolyte is shown and...

  11. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi


    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  12. On the surface elemental composition of non-corroded and corroded dental ceramic materials in vitro. (United States)

    Milleding, P; Karlsson, S; Nyborg, L


    Dental ceramics are traditionally looked upon as inert materials. As many are glass phased, it may be hypothesized that they will be subjected to glass corrosion in aqueous environments. The aim of the study was therefore to analyze the surface elemental composition of glass-phased and all-crystalline ceramics, before and after low- and high-intensity, in vitro corrosion (milli-Q-water at 37+/-2 degrees C for 18 h and 4% acetic acid at 80+/-2 degrees C for 18 h, respectively). The analysis of the surface elemental composition was performed using ESCA. The hypothesis was confirmed. After high-intensity corrosion, the complete wash out of alkali ions, alkaline-earth ions and elemental alumina was found, leaving behind a surface totally dominated by silica. The all-crystalline ceramics, densely sintered alumina and yttria-partially stabilized tetragonal zirconia, displayed only minor surface changes, even after high-intensity corrosion. In comparison to the corrosion testing in acid, the corrosion process in milli-Q-water did not produce different results in principle, except for the lower magnitude of the depletion of alkali ions and the virtually unchanged level of elemental alumina. Unexpectedly, no substantial difference in surface degradation was found between the glass ceramic and the ordinary porcelain-fused-to-metal ceramic or between ceramics of higher sintering temperature and those of low or ultra-low sintering temperature. The composition and microstructure alone did not appear to provide a full explanation for the inter-individual differences in surface corrosion when exposed to comparable environmental conditions.

  13. Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

    Directory of Open Access Journals (Sweden)

    Baljinder Kandola


    Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

  14. Structure-performance maps of polymeric, metal, and ceramic matrix composites (United States)

    Chou, Tsu-Wei; Yang, Jenn-Ming


    This paper presents the results of extensive analytical studies of the thermo-elastic properties of unidirectional laminated composites, as well as two-dimensional and three-dimensional textile structural composites with polymeric, metal, and ceramic matrices. Some comparisons of the theoretical predictions with experimental data have been made. By the construction of the structure-performance maps, the effective composite properties based upon various reinforcement forms and fiber and matrix combinations can be easily assessed. The uniqueness of various textile structural reinforcements also has been demonstrated. These comprehensive performance maps can provide the data base necessary for material selections and guidance for future investigations of advanced composites.

  15. Electrical Response of Cement-Based Piezoelectric Ceramic Composites under Mechanical Loadings

    Directory of Open Access Journals (Sweden)

    Biqin Dong


    Full Text Available Electrical responses of cement-based piezoelectric ceramic composites under mechanical loadings are studied. A simple high order model is presented to explain the nonlinear phenomena, which is found in the electrical response of the composites under large mechanical loadings. For general situation, this nonlinear piezoelectric effect is quite small, and the composite is suitable for dynamic mechanical sensor as holding high static stability. The experimental results are consistent with the relationship quite well. The study shows that cement-based piezoelectric composite is suitable for potential application as dynamic mechanical sensor with excellent dynamic response and high static stability.

  16. Electrospun ceramic fibers: Composition, structure and the fate of precursors

    Energy Technology Data Exchange (ETDEWEB)

    Tuttle, R.W.; Chowdury, A. [Department of Physics, Ayer Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-4001 (United States); Bender, E.T. [Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States); Ramsier, R.D. [Department of Physics, Ayer Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-4001 (United States); Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States); Institute for Teaching and Learning, Leigh Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-6236 (United States)], E-mail:; Rapp, J.L.; Espe, M.P. [Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States)


    Fibers are electrospun from aluminum acetate/polymer mixtures and characterized by an array of techniques before and after annealing at 1200 deg.C. We demonstrate that sodium and boron present in the initial starting materials as adducts and stabilizers remain incorporated into the resulting fibers after annealing and pyrolysis of the host polymer. The influence of these minor constituents on the surfaces of the fibers is suggested by infrared and X-ray photoelectron spectroscopic data. The presence of these species may impact potential chemical applications of small diameter ceramic fibers, such as their use as catalytic supports or for chemical decomposition.

  17. Electrospun ceramic fibers: Composition, structure and the fate of precursors (United States)

    Tuttle, R. W.; Chowdury, A.; Bender, E. T.; Ramsier, R. D.; Rapp, J. L.; Espe, M. P.


    Fibers are electrospun from aluminum acetate/polymer mixtures and characterized by an array of techniques before and after annealing at 1200 °C. We demonstrate that sodium and boron present in the initial starting materials as adducts and stabilizers remain incorporated into the resulting fibers after annealing and pyrolysis of the host polymer. The influence of these minor constituents on the surfaces of the fibers is suggested by infrared and X-ray photoelectron spectroscopic data. The presence of these species may impact potential chemical applications of small diameter ceramic fibers, such as their use as catalytic supports or for chemical decomposition.

  18. Thin Film Heat Flux Sensor Development for Ceramic Matrix Composite (CMC) Systems (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Hunter, Gary W.; Zhu, Dongming; Laster, Kimala L.; Gonzalez, Jose M.; Gregory, Otto J.


    The NASA Glenn Research Center (GRC) has an on-going effort for developing high temperature thin film sensors for advanced turbine engine components. Stable, high temperature thin film ceramic thermocouples have been demonstrated in the lab, and novel methods of fabricating sensors have been developed. To fabricate thin film heat flux sensors for Ceramic Matrix Composite (CMC) systems, the rough and porous nature of the CMC system posed a significant challenge for patterning the fine features required. The status of the effort to develop thin film heat flux sensors specifically for use on silicon carbide (SiC) CMC systems with these new technologies is described.

  19. Influences of MnO2-TiO2-CaO-La2O3 Composite Additives on Properties of Alumina Ceramics Prepared by Low-Temperature Sintering%MnO2-TiO2-CaO-La2O3复相添加剂对低温烧结氧化铝陶瓷性能的影响

    Institute of Scientific and Technical Information of China (English)

    胡继林; 刘鑫; 曹宇; 丁常泽; 周新星


    采用MnO2-TiO2-CaO-La2O3体系复相添加剂作为氧化铝陶瓷的烧结助剂,采用模压成型工艺,研究了不同的烧结温度对95氧化铝陶瓷性能的影响.采用XRD和SEM对氧化铝陶瓷试样的晶相组成和微观形貌进行了表征.结果表明,在1450℃烧结时,样品已基本烧结致密,样品的综合性能指标最佳,收缩率为28.5%,体积密度达到3.78 g·cm-3,抗弯强度达到357.12MPa,洛氏硬度值达到78.0.%The effects of different sintering temperatures on the properties of 95 alumina ceramics prepared by mould pressing, using MnO2TiO2CaO-Las=2O3 heterogeneous additive as sintering aids, were studied. Phase compositions and morphologies of alumina ceramic samples were characterized by XRD and SEM. The results show that the samples have almost been densely sintered and their composite properties are the best when sintered at 1450℃. The shrinkage is 28.5% and the bulk density is The bending strength and Rockwell hardness reach 357.12MPa and 78.0 separately.

  20. Preparation, characterization, and in vitro release of gentamicin from coralline hydroxyapatite-alginate composite microspheres. (United States)

    Sivakumar, M; Rao, K Panduranga


    In this work, composite microspheres were prepared from bioactive ceramics such as coralline hydroxyapatite [Ca(10)(PO(4))(6)(OH)(2)] granules, a biodegradable polymer, sodium alginate, and an antibiotic, gentamicin. Previously, we have shown a gentamicin release from coralline hydroxyapatite granules-chitosan composite microspheres. In the present investigation, we attempted to prepare composite microspheres containing coralline hydroxyapatite granules and sodium alginate by the dispersion polymerization technique with gentamicin incorporated by absorption method. The crystal structure of the composite microspheres was analyzed using X-ray powder diffractometer. Fourier transform infrared spectra clearly indicated the presence of per-acid of sodium alginate, phosphate, and hydroxyl groups in the composite microspheres. Scanning electron micrographs and optical micrographs showed that the composite microspheres were spherical in shape and porous in nature. The particle size of composite microspheres was analyzed, and the average size was found to be 15 microns. The thermal behavior of composite microspheres was studied using thermogravimetric analysis and differential scanning calorimetric analysis. The cumulative in vitro release profile of gentamicin from composite microspheres showed near zero order patterns.

  1. Preparation of thin ceramic monofilaments for TEM observation with novel embedding processes. (United States)

    Li, Siwei; Feng, Zude; Zhang, Litong; Wang, Yanyan; Chen, Lifu


    An applicable method to prepare transmission electron microscopy specimens from ceramic fibers for longitudinal and cross-sectional observations is investigated. The method includes novel embedding processes to fix fibers, a polishing process using a self-manufactured device to get uniformly low thickness (40 μm for L-fiber, 60 μm for C-fiber), a one-side dimpling process to grind the specimen to near electron transparency (about 5 μm in thickness for both L-fiber and C-fiber) and an efficient ion milling process using calculated parameters. These techniques are reliable to accomplish the preparation with high quality in a relatively short time. Many factors related to the preparation processes are discussed.

  2. Prediction of Behavior of Ceramic/Metal Composite Panels Under Two Consecutive Ballistic Impacts (United States)

    Prakash, A.; Rajasankar, J.; Iyer, N. R.; Anandavalli, N.; Biswas, S. K.; Mukhopadhyay, A. K.


    This article presents a numerical investigation to predict the behavior of ceramic (Al2O3 99.5)/metal (Al5083 H116) composite panels under two consecutive high-velocity impacts of 7.62 mm sharp-nosed small projectiles. A numerical model is developed using the advanced nonlinear software AUTODYN. The aim of the study is to predict the impact behavior of ceramic/metal composite panels. The study mainly focuses on the effect of arrangement of front ceramic tiles having collinear and non-collinear joints on the impact damage pattern. The novelty of the study presented in this article is the prediction of high-velocity-impact response under two consecutive and closely spaced hits on composite panels carried out in a more realistic manner. Numerical responses, such as depth of penetration, and deformation in back plate and crack patterns, are found to match well with the experimental results. It is believed that the outcome of this study is helpful in the design of a ceramic tile joint arrangement to minimize damage in the target panel.

  3. High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications (United States)

    Raj, Sai V.; Bhatt, Ramkrishna


    The use of reliable, high-temperature, lightweight materials in the manufacture of aircraft engines is expected to result in lower fossil and biofuel consumption, thereby leading to cost savings and lower carbon emissions due to air travel. Although nickel-based superalloy blades and vanes have been successfully used in aircraft engines for several decades, there has been an increased effort to develop high-temperature, lightweight, creep-resistant substitute materials under various NASA programs over the last two decades. As a result, there has been a great deal of interest in developing SiC/SiC ceramic matrix composites (CMCs) due to their higher damage tolerance compared to monolithic ceramics. Current-generation SiC/SiC ceramic matrix composites rely almost entirely on the SiC fibers to carry the load, owing to the premature cracking of the matrix during loading. Thus, the high-temperature usefulness of these CMCs falls well below their theoretical capabilities. The objective of this work is to develop a new class of high-temperature, lightweight, self-healing, SiC fiber-reinforced, engineered matrix ceramic composites.

  4. On the tensile strength of a fiberreinforced ceramic composite containing a crack-like flaw (United States)

    Budiansky, Bernard; Cui, Yingqing Lawrence


    T HE TENSILE STRENGTH of a fiber-reinforced ceramic composite containing a through-the-fiber flaw in the form of a sharp crack is studied. The strength of a brittle unreinforced ceramic containing a sharp crack of length 2 a0, subjected to uniaxial load in the direction normal to the crack plane, is given by linear elastic fracture mechanics as σ s = Km/√π a0, where km is the fracture toughness of the material. However, for a fiber-reinforced ceramic, the strength can only be determined on the basis of a full analysis of crack growth in the matrix and the failure of crack-bridging fibers. The tensile strength of a flawed ceramic material that is reinforced by fibers aligned in the direction perpendicular to the flaw surfaces is studied in this paper. Crack-bridging fibers are assumed to slip relative to the matrix when a critical interface shear stress is reached. The orthotropy of the composite produced by the presence of aligned fibers is rigorously accounted for in the analysis. The dependence of the composite tensile strength on fiber tensile strength, matrix toughness, flaw-size and frictional shear stress at the fiber-matrix interface is determined and described in terms of a universal set of non-dimensional parameters.

  5. Composite perfluorohydrocarbon membranes, their preparation and use

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Yong; Bikson, Benjamin


    Composite porous hydrophobic membranes are prepared by forming a perfluorohydrocarbon layer on the surface of a preformed porous polymeric substrate. The substrate can be formed from poly (aryl ether ketone) and a perfluorohydrocarbon layer can be chemically grafted to the surface of the substrate. The membranes can be utilized for a broad range of fluid separations, such as microfiltration, nanofiltration, ultrafiltration as membrane contactors for membrane distillation and for degassing and dewatering of fluids. The membranes can further contain a dense ultra-thin perfluorohydrocarbon layer superimposed on the porous poly (aryl ether ketone) substrate and can be utilized as membrane contactors or as gas separation. membranes for natural gas treatment and gas dehydration.

  6. In Situ Preparation of Titanium Carbide Ceramic Layer on Grey Cast Iron

    Directory of Open Access Journals (Sweden)

    Lisheng ZHONG


    Full Text Available In this article, we report the in situ synthesis of TiC ceramic layer between titanium plate and graphite phases in grey cast iron using heat treatment method. The microstructure of the compound region was characterized by X-ray diffraction (XRD and scanning electron microscopy (SEM, and the kinetics of the TiC ceramic layer was analyzed. The results revealed that the as-prepared TiC samples were irregularly shaped particles with a size of 1 ~ 8 μm and gradient distribution on the surface of grey cast iron. The thickness of the reaction layers increased gradually as the incubation continued, which were 62, 81, 95 and 108 μm after incubation at 1164 °C for 1, 2, 3 and 4 hours, respectively. Also, it can be recognized that the layer thickness changes in a parabolic style with incubation duration. The formation process of TiC ceramic layer consists of diffusion and in situ reaction of carbon and titanium atoms.DOI:

  7. Effects of single pulse energy on the properties of ceramic coating prepared by micro-arc oxidation on Ti alloy (United States)

    Wang, Jun-Hua; Wang, Jin; Lu, Yan; Du, Mao-Hua; Han, Fu-Zhu


    The effects of single pulse energy on the properties of ceramic coating fabricated on a Ti-6Al-4V alloy via micro-arc oxidation (MAO) in aqueous solutions containing aluminate, phosphate, and some additives are investigated. The thickness, micro-hardness, surface and cross-sectional morphology, surface roughness, and compositions of the ceramic coating are studied using eddy current thickness meter, micro-hardness tester, JB-4C Precision Surface roughness meter, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Single pulse energy remarkably influences the ceramic coating properties. The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. The sizes of oxide particles, micro-pores and micro-cracks slightly increase with impulse width and single pulse energy. The main surface conversion products generated during MAO process in aqueous solutions containing aluminate are rutile TiO2, anatase TiO2, and a large amount of Al2TiO5. The effects of single pulse energy on the micro-hardness and phase composition of ceramic coating are not as evident as those of frequency and duty cycle.

  8. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)


    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method has the potential to facilitate the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent efforts have focused on transferring the joining technology to industry. Several industrial partners have been identified and collaborative research projects are in progress. Investigations are focusing on applying the joining method to sintered a-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  9. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)


    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  10. Mechanical behavior of ceramic composite hot-gas filters after exposure to severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Pysher, D.J.; Weaver, B.L.; Smith, R.G. [Ceramic Technology Center, St. Paul, MN (United States)] [and others


    A novel type of hot-gas filter based on a ceramic fiber reinforced ceramic matrix has been developed, as reported at previous Fossil Energy Materials Conferences, through research activities at Oak Ridge National Laboratory (ORNL) and at the 3M Company. Simulated testing has been done at the Westinghouse Science and Technology Center. This filter technology has been extended to full size, 60 mm OD by 1.5 meter long candle filters and a commercially viable process for producing the filters has been developed filters are undergoing testing and demonstration use throughout the world for applications in pressurized fluidized-bed combustion (PFBC) and integrated gasification combined cycle (IGCC) plants. Demonstration tests of this ceramic composite filter along with other filters are in progress at the Tidd PFBC plant Mechanical tests were performed on the 3 M brand Ceramic Composite Candle Filter after exposure to various corrosive environments in order to assess its ability to function as a hot gas filter in coal-fired applications. Due to the different construction of ceramic composite filters and the thin composite wall versus the typical thick-walled monolithic filter, standard mechanical property tests had to be refined or modified to accurately determine the filters properties. These tests and filter property results will be described Longitudinal tensile and diametral O-ring compression tests were performed on as-produced candle filters as well as on filters which had been exposed to various environments. The exposures were for 1000 hrs at 850{degrees}C in wet air, in wet air containing Na{sub 2}CO{sub 3}, and in wet air containing NaCl. In addition, a filter which bad been coated with ash (Old Grimethorpe) was exposed to wet air at 850{degrees}C for 1000 hours.

  11. Preparation and characterizations of bioglass ceramic cement/Ca-P coating on pure magnesium for biomedical applications. (United States)

    Zhang, Xue; Li, Xiao-Wu; Li, Ji-Guang; Sun, Xu-Dong


    Magnesium has been recently recognized as a biodegradable metal for bone substitute applications. In order to improve the biocompatibility and osteointegration of pure Mg, two kinds of coatings, i.e., the Ca-P coating and bioglass ceramic cement (BGCC)/Ca-P coating, were prepared on the pure Mg ribbons in the present work. The Ca-P coating was obtained by aqueous solution method. Subsequently, Ca-P coated Mg was immersed into the BGCC slurry, which was prepared by the mix of SiO2-CaO-P2O5 bioglass ceramic (BGC) powders and phosphate liquid with a liquid-to-solid ratio (L/S) of 1.6, to obtain BGCC/Ca-P coating by a dipping-pulling method. The microstructures, morphologies, and compositions of these coatings have been characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS). The effect of these coatings on the mineralization activity of pure Mg has been investigated. The results indicated that both the Ca-P coating and BGCC/Ca-P coating could promote the nucleation of osteoconductive minerals, i.e., bone-like apatite, and the hydroxyapatite (HA) layer formed on the surface of the BGCC/Ca-P coating is obviously more dense, thick, and stable than that formed on the Ca-P coating after immersion in SBF solution for 15 days. The potentiodynamic polarization test indicated that the corrosion current density of the BGCC/Ca-P coated Mg is obviously lower than that of the Ca-P coating and 10 times lower than that of uncoated Mg. These results demonstrated that the BGCC/Ca-P coating can increase significantly the corrosion resistance of Mg and introduce a high biocompatibility of the bone-Mg substrate interface. In summary, the newly developed BGCC/Ca-P coated Mg has a good potential for biomedical applications.

  12. 340 W average power output of diode-pumped composite ceramic YAG/Nd:YAG disk laser (United States)

    Jia, Kai; Jiang, Yong; Yang, Feng; Deng, Bo; Hou, Tianjin; Guo, Jiawei; Chen, Dezhang; Wang, Hongyuan; Yang, Chuang; Peng, Chun


    We report on a diode-pumped composite ceramic disk laser in this paper. The composite ceramic YAG/Nd:YAG disk consists of 4 mm thick pure YAG and 2 mm thick Nd:YAG with 1.0 at.% doping concentration. The slope efficiency of the composite ceramic disk laser is 36.6% corresponding to the maximum optical-optical efficiency of 29.2%. Furthermore, 340 W average power output was achieved at the absorbed pump power of 1290 W.

  13. Approach to microstructure-behavior relationships for ceramic matrix composites reinforced by continuous fibers

    Directory of Open Access Journals (Sweden)

    Lamon Jacques


    Full Text Available Ceramic matrix composites (CMCs reinforced with continuous fibers exhibit several features that differentiate them from homogeneous unreinforced materials. The microstructure consists of various distinct constituents: fibres, matrix, and fiber/matrix interfaces or interphases. Several entities at micro- and mesoscopic length scales can be defined depending on fiber arrangement. Furthermore, the CMCs contain flaw populations that govern matrix cracking and fiber failures. The paper describes the microstructure-behavior relations for ceramic matrix composites reinforced with continuous fibers. It focuses on matrix damage by multiple cracking, on ultimate fracture, on delayed fracture at high temperatures, and on stochastic features induced by flaw populations. Models of damage and ultimate failure are based on micromechanics and fracture probabilities. They provide a basis for a multiscale approach to composite and component design.

  14. Microstructure and properties of ceramics and composites joined by plastic deformation.

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K. C.; Singh, D.; Chen, N.; Gutierrez-Mora, F.; Lorenzo-Martin, M. de la, Cinta; Dominguez-Rodriguez, A.; Routbort, J. L.; Energy Systems; Univ. of Seville


    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  15. Microstructure and properties of ceramics and composites joined by plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K.C. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)], E-mail:; Singh, D.; Chen Nan [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); Gutierrez-Mora, F.; Cinta Lorenzo-Martin, M. de la [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); University of Seville, Seville 41080 (Spain); Dominguez-Rodriguez, A. [University of Seville, Seville 41080 (Spain); Routbort, J.L. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)


    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  16. Analysis of nanostructure and nanochemistry by ASAXS: Accessing phase composition of oxyfluoride glass ceramics doped with Er3+/Yb3+ (United States)

    Haas, Sylvio; Hoell, Armin; Wurth, Roman; Rüssel, Christian; Boesecke, Peter; Vainio, Ulla


    Here, we describe the analysis of the nanostructure and average chemical compositions of each phase present in an oxyfluoride glass ceramic, which is composed of fluoride nanocrystals and an oxide glass matrix. The overall composition of the oxyfluoride glass ceramic as prepared is 21.1%SiO26.5%B2O37.0%Al2O321.0%PbF214.3%CdF211.0%YbF30.5%ErF311.0%PbO7.6%CdO(mole%) . Nanocrystals begin to grow at temperatures above the glass transformation temperature at 678 K as observed by x-ray diffraction. We report results from anomalous small-angle x-ray scattering taken at energies of x-ray absorption edges of Er, Yb, Pb, and Cd. By nonlinear regression of the scattering curves obtained from different edges simultaneously, the nanocrystals were found to be describable as polydisperse spheroids. The length of the smaller axis was found to be 6.4±1.4nm while the larger axis was found to be 17.7±3.9nm . By analyzing the scattering contrast as a function of the x-ray energy we found cadmium only in the glass matrix.

  17. Reaction hot-pressing and property-composition relationships of modified sialon - boron nitride hetero-modulus ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y; Shabalin, I L [Materials and Physics Research Centre, University of Salford, Salford, Greater Manchester, M5 4WT (United Kingdom); Zhang, L [Department of Ceramic and Glass Engineering, CICECO, University of Aveiro, Aveiro 3810-193 (Portugal); Zhdanov, V B, E-mail: [Department of Less-Common Metals, Ural State Technical University, Yekaterinburg 620002 (Russian Federation)


    Hetero-modulus ceramics (HMC) present the combination of a ceramic matrix with inclusions of a dispersed phase with considerably lower values of Young's modulus, resulting in a material with significantly advanced properties. Densified '-Si{sub 6-x}Al{sub x}O{sub x}N{sub 8-x} based HMC materials, with various volume contents of low-modulus {alpha}-BN phase and modifiers such as TiN or ZrO{sub 2} in sialon matrix, were prepared by high-temperature reaction hot-pressing in nitrogen atmosphere. The pristine blend composition for reaction hot-pressing consisted of mixed fine powders of Si, Al, B, Ti nitrides and Al, Zr oxides. Statistical design of 2{sup 5-2} fractional factorial and third-order simplex-grid types was used for the experimental studies to estimate the effects of some technological factors on the densification of hot-pressed products and the property-composition relationships of modified HMC materials.

  18. Clinical longevity of ceramic laminate veneers bonded to teeth with and without existing composite restorations up to 40 months

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu


    This study evaluated the survival rate of ceramic laminate veneers bonded to teeth with and without existing composite restorations (ECR). Twenty patients (mean age: 49.7 years) received 92 feldspathic ceramic laminate veneers (Shofu Vintage AL) on the maxillary teeth (intact teeth: n = 26; teeth wi


    Directory of Open Access Journals (Sweden)



    Full Text Available The dielectric and pyroelectric properties of lead zirconate titanate/poly(vinyl chloride [PZT/PVC] and barium titanate/poly(vinyl chloride [BaTiO3/ PVC] composites were studied. Flexible composites were fabricated in the thin films form (200-400 μm by hot-pressed method. Powders of PZT or BaTiO3 in the shape of ≤ 75 μm ceramics particles were dispersed in a PVC matrix, providing composites with 0-3} connectivity. Distribution of the ceramic particles in the polymer phase was examined by scanning electron microscopy. The analysis of the thermally stimulated currents (TSC have also been done. The changes of dielectric and pyroelectric data on composites with different contents of ceramics up to 40% volume were investigated. The dielectric constants were measured in the frequency range from 600 Hz to 6 MHz at room temperature. The pyroelectric coefficient for BaTiO3/PVC composite at 343 K is about 35 μC/m2K which is higher than that of β-PVDF (10 μC/m2 K.

  20. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix and Polymer Matrix Composite Structures (United States)

    Nemeth, Noel N.; Bednarcyk, Brett A.; Pineda, Evan J.; Walton, Owen J.; Arnold, Steven M.


    Stochastic-based, discrete-event progressive damage simulations of ceramic-matrix composite and polymer matrix composite material structures have been enabled through the development of a unique multiscale modeling tool. This effort involves coupling three independently developed software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/ Life), and (3) the Abaqus finite element analysis (FEA) program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating unit cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC. Abaqus is used at the global scale to model the overall composite structure. An Abaqus user-defined material (UMAT) interface, referred to here as "FEAMAC/CARES," was developed that enables MAC/GMC and CARES/Life to operate seamlessly with the Abaqus FEA code. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events, which incrementally progress and lead to ultimate structural failure. This report describes the FEAMAC/CARES methodology and discusses examples that illustrate the performance of the tool. A comprehensive example problem, simulating the progressive damage of laminated ceramic matrix composites under various off-axis loading conditions and including a double notched tensile specimen geometry, is described in a separate report.

  1. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites (United States)

    Estili, Mehdi; Sakka, Yoshio


    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT-ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  2. Effect of different cleaning regimens on the adhesion of resin to saliva-contaminated ceramics



    PURPOSE: The aim of this study was to evaluate the influence of different cleaning regimens on the microshear bond strength (μSBS) of three different all-ceramic surfaces after saliva contamination. MATERIAL AND METHODS: Cubic ceramic specimens (3 × 3 × 3 mm(3) ) were prepared from three types of ceramics: zirconium dioxide (Z), leucite-reinforced glass ceramic (E), lithium disilicate glass ceramic (EX; n = 12/subgroup). A total of 144 composite resin cylinders (diameter: 1 mm, height: 3 m...

  3. Distribution Species Composition And Size Of Flying Fish Exocoetidae In The Ceram Sea

    Directory of Open Access Journals (Sweden)

    Friesland Tuapetel


    Full Text Available Abstract Ceram Sea is new resources area of catching flying fish. The purpose of study is to determine the species composition size and distribution of flying fish caught by drifting baits. Flying fish data collection was conducted in June until October 2013 in three locations i.e Kaimana East Ceram and Fak-Fak. There are three flying fish species collected namely Hirundichthys oxycephalus Torani Cypselurus poecilopterus Banggulung and Chellopogon abeia yellow wing. The results was showed that in Fak-Fak and Kaimana there are two types of fly fishing that H. oxycephalus andC. poecilopterus whereas in East Ceram found three types including H. oxycephalus C. poecilopterus and C. abeia. The dominant type of flying fish in three locations is H. oxycephalus. Flying fish has a variety size range of body size from 195.6 to 243.6 mm in Kaimana East Ceram range from 206.3 to 284.3 mm while Fak-Fak range from 187.1 to 243.1 mm. The result is expected to be a reference literature as basic data for the management and sustainable utilization of flyling fish in Ceram sea.

  4. Annual Conference on Composites and Advanced Ceramic Materials, 14th, Cocoa Beach, FL, Jan. 14-17, 1990, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)


    Attention is given to such topics as national goals in engineering ceramics, microstructural effects on the mechanical properties of monolithic ceramics, whisker-reinforced composites, and reaction-based processing. Processing-microstructure-property relations in fiber-reinforced ceramic matrix composites are also considered.

  5. 三维打印结合化学气相渗透制备Si3N4-SiC复相陶瓷%Si3N4-SiC Composite Ceramic Prepared by Three Dimensional Printing and Chemical Vapor Infiltration

    Institute of Scientific and Technical Information of China (English)

    封立运; 殷小玮; 李向明


    采用三维打印(3DP)技术成型Si3N4多孔陶瓷并结合化学气相渗透( CVI) SiC制备了Si3N4-SiC复相陶瓷.研究了烧结工艺对3DP Si3N4陶瓷线收缩率和孔隙率的影响.结果表明,3DP Si3N4坯体经热解除碳后再烧结,可以获得较小的线收缩率(<6%)及较大的气孔率(77.5%).对其进行CVI SiC近尺寸强化,研究了Si3N4-SiC复相陶瓷的抗弯强度随SiC体积分数的变化规律.%Porous Si3N4 ceramics are formed by three-dimensional printing, SiC is subsequently introduced into the porous Si3N4 for consolidation by chemical vapor infiltration, thus Si3N4-SiC composite ceramics is formed. The influence of sintering process on the linear shrinkages and porosity of the 3DP Si3N4 is investigated. The sintered Si3N4 ceramics gets the smaller linear shrinkages (<6%), and bigger porosity (77.5%) after pyrolysis. Consolidation by CVI is made to these samples without changing their dimensions, the variation of the bending strength of the Si3N4-SiC composite with the volume fraction of CVI SiC is investigated.

  6. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhikun; Zhang, Lei; Li, Aimin, E-mail:


    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm{sup 3}, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  7. All-ceramic single-tooth restorations: choosing the material to match the preparation--preparing the tooth to match the material. (United States)

    Baltzer, A


    The shape of a crown preparation is the prime determinant for the choice of material for an all-ceramic restoration. One essential factor is the available space for the restoration, which requires a certain occlusal thickness. The dentist's preparation design determines the available vertical clearance, and the dental technician has the responsibility of advising the dentist with regard to either choosing the right material to match the preparation or to preparing the tooth to match the material. Assuming a minimum static fracture strength of > 2000 N, the following materials can be used for all-ceramic crowns: Laboratory surveys have shown that in most situations, the available occlusal clearance in clinical reality is only 0.8 to 0.9 mm (after cementing). This shows that the available space will often be insufficient for providing monoblock crowns and still on the tight side for veneered oxide ceramics (In Ceram, zirconia, etc.). However, crowns made of veneered oxide ceramics are much more complex to fabricate and much more expensive. By simply providing a minimal occlusal thickness of 1.5 mm, the treatment provider could therefore easily facilitate the use of the much more economical monoblock crowns without compromising either esthetics or strength. Actually, crowns with veneered oxide ceramic copings do not offer any higher fracture resistance compared to Mark II crowns as long as the minimum thickness requirements are met. The flexural strength of CAD/CAM-fabricated lithium disilicate rods is about twice that of CAD/CAM-fabricated Mark II rods. When used for crowns with a wall thickness of 1.5 mm, however, both materials exhibit the same fracture strength of between 2000 and 2500 N. This is related to the different reinforcing action of the adhesive luting agent, which is essentially required for both these materials. When choosing a material, preparation shapes, technical complexity and cost should be thoroughly compared and scrutinized and should figure

  8. Fracture Resistance of Composite Veneers with Different Preparation Designs


    Zlatanovska, Katerina; Guguvcevski, Ljuben; Popovski, Risto; Dimova, Cena; Minovska, Ana; Mijoska, Aneta


    Background: The aim of this in vitro study was to examine the fracture load of composite veneers using three different preparation designs. Material and methods: Fifteen extracted, intact, human maxillary central incisors were selected. Teeth were divided into three groups with different preparation design: 1) feather preparation, 2) bevel preparation, and 3) incisal overlap- palatal chamfer. Teeth were restored with composite veneers, and the specimens were loaded to failure. The localizatio...

  9. Effects of Processing Technology on Property and Microstructure of Rare Earth Containing Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xu Chonghai


    Effects of processing technology on the properties such as relative density, flexural strength, fracture toughness, hardness, etc. and the microstructure of rare earth yttrium containing Al2O3/(W, Ti)C ceramic composite were experimentally investigated. It suggests that different processing parameters can undoubtedly result in different microstructures and different mechanical properties of the material. Under the experimental conditions, the suitable hot pressing temperature is 1720 ~ 1780 ℃, the time duration is 10 ~ 30 min and the hot pressing pressure is 30 ~ 35 MPa. The corresponding relative density can even be higher than 98 %. With SEM and TEM observation, each phases in the ceramic material is found to be in fine grains and distribute homogeneously. Typical fracture feature of the material is the mixture of both intergranular and introgranular fracture. Additionally, the existence of rare earth yttrium containing nanometer or sub-micron meter sized ceramic grains, dislocations and spontaneous microcracks can also contribute to the further improvement of the mechanical properties of the ceramic composite.

  10. Ceramic composites with a ductile Ni{sub 3}Al binder phase

    Energy Technology Data Exchange (ETDEWEB)

    Tiegs, T.N.; Alexander, K.B.; Plucknett, K.P.; Menchhofer, P.A.; Becher, P.F.; Waters, S.B.


    Composites using B-doped ductile Ni{sub 3}Al alloys were produced with both non-oxide (WC, TiC) and oxide (Al{sub 2}0{sub 3}) ceramic powders. Typical powder processing techniques were used to fabricate materials with ceramic contents from 0-95 vol. %. The microstructural morphology of the composites depends primarily on the wetting behavior between the alloys and the ceramic powders. The non-oxide ceramic powders wet well and the Ni{sub 3}Al alloys form a semi-continuous intergranular phase. On the other hand, the Ni{sub 3}Al alloys do not wet the oxide powders well and tend to form discrete ``islands`` of the metallic phase. Wetting in these materials can be improved by the addition of non-oxide particles, such as TiC. Results on the mechanical properties showed ambient temperature flexural strength similar to other Ni-based hardmetals. In contrast to the WC-Co materials, the flexural strength is retained to temperatures of at least 800 C. The fracture toughness and hardness were found to be equal or higher than comparable Co-based hardmetal systems. Initial corrosion tests showed excellent resistance to acid solutions.

  11. 陶瓷改性复合绝缘子材料的力学性能研究%Mechanical Properties of Composite Insulator Materials Modified by Ceramic

    Institute of Scientific and Technical Information of China (English)

    易春芳; 梁培松; 梁英; 刘云鹏


    In order to solve the treatment problem of a large number of retired ceramic insulator porcelain body every year, combining the advantages and chemical composition of ceramic insulators, we prepared a ceramic-modified composite insulator material using the powder of waste ceramic insulator porcelain body to modify silicone rubber. The effects of ceramic powder addition amount on the mechani-cal properties of the silicone rubber were studied by testing the tensile strength, tear strength, and hardness of the modified silicone rubber and SEM and Fourier transform infrared spectroscopy analysis. The results show that a proportion of the ceramic powder can replace part of aluminum hydroxide powder and fumed silica powder, and it can improve the mechanical properties of the silicone rubber significantly.%为解决每年大量退运陶瓷绝缘子的瓷体处理问题,结合陶瓷绝缘子的优点及其化学成分,利用废旧陶瓷绝缘子瓷体研磨成粉末后改性硅橡胶而制得陶瓷改性复合绝缘子材料,通过测试改性硅橡胶的拉伸强度、撕裂强度和硬度,并利用SEM电镜扫描及红外光谱进行分析,对比研究了陶瓷粉添加量对硅橡胶力学性能的影响。结果表明:一定比例的陶瓷粉可以替代部分氢氧化铝微粉和气相法白炭黑,且对硅橡胶的力学性能有明显的改善。

  12. 钛酸钾晶须耐碱多孔陶瓷的制备及表征%Preparation and Characterization of Alkaline Resistant Porous Ceramics from Potassium Titanate Whiskers

    Institute of Scientific and Technical Information of China (English)

    周亚新; 刘畅; 何明; 杨祝红; 冯新; 陆小华


    The preparation and characterization of alkaline resistant porous ceramics from potassium titanate whiskers are studied. K2Ti4O9 whiskers in the whisker preforms (mixtures of K2Ti6O13 and K2Ti4O9) were completely converted to K2Ti6O13 at 960℃. The alkaline resistance as well as the change in bending strength, porosity and permeability of the ceramics was investigated by altering the composition of the preforms in which the content of K2Ti6O13 whiskers was higher than 50% (molar fraction). The alkaline resistance of the porous K2Ti6O13 ceramics is found much higher than that of Al2O3 in caustic NaOH solutions, and further study indicates that the K2Ti6O13ceramics can be stably used in solutions of pH>2.0. The bending strength increases initially with the content of the raw K2Ti6O13 in the preforms up to 66% (molar fraction) and then decreases, contrary to the behaviors of porosity and permeability. The values of bending strength, porosity and permeability of the ceramics prepared from the precomparable to those of the porous Al2O3 ceramics.

  13. Issues in nanocomposite ceramic engineering: focus on processing and properties of alumina-based composites. (United States)

    Palmero, Paola; Kern, Frank; Sommer, Frank; Lombardi, Mariangela; Gadow, Rainer; Montanaro, Laura


    Ceramic nanocomposites, containing at least one phase in the nanometric dimension, have received special interest in recent years. They have, in fact, demonstrated increased performance, reliability and lifetime with respect to monolithic ceramics. However, a successful approach to the production of tailored composite nanostructures requires the development of innovative concepts at each step of manufacturing, from the synthesis of composite nanopowders, to their processing and sintering.This review aims to deepen understanding of some of the critical issues associated with the manufacturing of nanocomposite ceramics, focusing on alumina-based composite systems. Two case studies are presented and briefly discussed. The former illustrates the benefits, in terms of sintered microstructure and related mechanical properties, resulting from the application of an engineering approach to a laboratory-scale protocol for the elaboration of nanocomposites in the system alumina-ZrO2-YAG (yttrium aluminium garnet). The latter illustrates the manufacturing of alumina-based composites for large-scale applications such as cutting tools, carried out by an injection molding process. The need for an engineering approach to be applied in all processing steps is demonstrated also in this second case study, where a tailored manufacturing process is required to obtain the desired results.

  14. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua


    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  15. Eco prep: the economical preparation of ceramic bodies; Ecoprep: la preparacion rentable de masas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Luders, M.; Walter, H. J.; Nold, P.; Lobe, R.; Muller, M.; Gerl, S.


    Eco prep (Economic Preparation) is the sustainable technology for preparing ceramic bodies with a minimum consumption of resources. It has a huge impact on the energy balance and eliminates the need for additives to generate a high-quality slip to make granules. In consequence Eco prep delivers a significant reduction in production costs, bringing an investment in this technology to the break-even point after a very short time. Reduction in water consumption and additives and the use of new raw materials are other advantages that impulse the implementation of this production technology, as well as important reduction of CO{sub 2} emissions, contributing to meeting the goals of the Kyoto Protocol. In short: A technology already successfully applied in different industries for decades, that includes a compendium of measures based on saving reductions in a range from 66% (energy, water,) and 100% (additives, deflocculants, etc.) and will mark the future in micro granulation processes also in the ceramic industry. (Author)

  16. Dental composite resins containing silica-fused ceramic single-crystalline whiskers with various filler levels. (United States)

    Xu, H H


    Currently available direct-filling composite resins are susceptible to fracture and hence are not recommended for use in large stress-bearing posterior restorations involving cusps. The glass fillers in composites provide only limited reinforcement because of the brittleness and low strength of glass. The aim of the present study was to use ceramic single-crystalline whiskers as fillers to reinforce composites, and to investigate the effect of whisker filler level on composite properties. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whiskers, thereby improving retention in the matrix. The composite flexural strength, elastic modulus, hardness, and degree of polymerization conversion were measured as a function of whisker filler mass fraction, which ranged from 0% to 70%. Selected composites were polished simulating clinical procedures, and the surface roughness was measured with profilometry. The whisker composite with a filler mass fraction of 55% had a flexural strength (mean +/- SD; n = 6) of 196+/-10 MPa, significantly higher than 83+/-14 MPa of a microfill and 120+/-16 MPa of a hybrid composite control (family confidence coefficient = 0.95; Tukey's multiple comparison). The composite modulus and hardness increased monotonically with filler level. The flexural strength first increased, then plateaued with increasing filler level. The degree of conversion decreased with increasing filler level. The whisker composite had a polished surface roughness similar to that of a conventional hybrid composite (p>0.1; Student's t). To conclude, ceramic whisker reinforcement can significantly improve the mechanical properties of composite resins; the whisker filler level plays a key role in determining composite properties; and the reinforcement mechanisms appear to be crack pinning by whiskers and friction from whisker pullout resisting crack propagation.

  17. Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag–Cu–Ti+TiH2+BN composite filler

    Directory of Open Access Journals (Sweden)

    Y. Wang


    Full Text Available Ag–Cu–Ti + TiH2+BN composite filler was prepared to braze SiO2-BN ceramic and Invar alloy. The interfacial microstructure, mechanical properties, and residual stress distribution of the brazed joints were investigated. The results show that a wave-like Fe2Ti–Ni3Ti structure appears in the Invar substrate and a thin TiN–TiB2 reaction layer forms adjacent to the SiO2-BN ceramic. The added BN particles react with Ti to form TiN–TiB fine-particles, which is beneficial to refine the microstructure of the brazing seam and to greatly inhibit the brittle compounds formation. The interfacial microstructure at various brazing temperatures was analyzed, and the mechanism for the interfacial reactions responsible for the bonding was proposed. The maximum shear strength of the joints brazed with the composite filler at 880 °C for 10 min is 39 MPa, which is 30% greater than that brazed with Ag–Cu–Ti alloy. The improvement of the joint strength is attributed to the variation of joint microstructure and the reduction of tensile stresses induced in the SiO2-BN ceramic. The finite element analysis indicates that the peak tensile stress decreases from 230 to 142 MPa due to the addition of BN particles in the ceramic.

  18. Superplasticity in ceramic and metal matrix composites and the role of grain size, segregation, interfaces, and second phase morphology

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Nieh, T.G.


    Structural ceramics and ceramic composites have been shown to exhibit superplasticity in recent times and this discovery has attracted tremendous interest. Although the number of ceramics exhibits superplasticity is now quite large, there are gaps in understanding the requirements for superplasticity in ceramics. Also, superplastic behavior at very high strain rates (1 s{sup {minus}1}) in metallic-based materials is an area of increasing research. In this case, the phenomenon has been observed quite extensively in aluminum alloy-based metal matrix composites and mechanically alloyed aluminum- and nickel-based materials. Again, the details of the structural requirements of this phenomenon are not yet understood. In the present paper, experimental results on superplasticity in ceramic-based materials and on high strain rate behavior in metallic-based materials are presented. The roles of grain size, grain boundary and interface chemistry, and second phase morphology and compatibility with the matrix material will be emphasized.

  19. Optimization of the preparation conditions of ceramic products using drinking water treatment sludges. (United States)

    Zamora, R M Ramirez; Ayala, F Espesel; Garcia, L Chavez; Moreno, A Duran; Schouwenaars, R


    The aim of this work is to optimize, via Response Surface Methodology, the values of the main process parameters for the production of ceramic products using sludges obtained from drinking water treatment in order to valorise them. In the first experimental stage, sludges were collected from a drinking water treatment plant for characterization. In the second stage, trials were carried out to elaborate thin cross-section specimens and fired bricks following an orthogonal central composite design of experiments with three factors (sludge composition, grain size and firing temperature) and five levels. The optimization parameters (Y(1)=shrinking by firing (%), Y(2)=water absorption (%), Y(3)=density (g/cm(3)) and Y(4)=compressive strength (kg/cm(2))) were determined according to standardized analytical methods. Two distinct physicochemical processes were active during firing at different conditions in the experimental design, preventing the determination of a full response surface, which would allow direct optimization of production parameters. Nevertheless, the temperature range for the production of classical red brick was closely delimitated by the results; above this temperature, a lightweight ceramic with surprisingly high strength was produced, opening possibilities for the valorisation of a product with considerably higher added value than what was originally envisioned.

  20. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Sinchuk, Yuriy [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Roy, Siddhartha, E-mail: [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Gibmeier, Jens [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Piat, Romana [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Wanner, Alexander [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany)


    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  1. Effect of nanospinel additions on the sintering of magnesia-zirconia ceramic composites. (United States)

    Khattab, R M; Wahsh, M M S; Khalil, N M; Gouraud, F; Huger, M; Chotard, T


    Nanocrystalline magnesium aluminate (MA) spinel powder produced through a coprecipitation method and calcined at 900°C for 1 h was added to magnesia-zirconia composite in the range of 0-25 mass % and sintered at 1600°C for 2 h. Scanning electron microscope (SEM) and X-ray diffraction (XRD) techniques were used for studying the microstructure and the phase composition of the sintered composites. Bulk density, apparent porosity, volume shrinkage, and Young's modulus of the sintered composites were also investigated. The results revealed that the nanospinel addition up to 20 mass % increases the sintering ability and Young's modulus of the composite bodies. Microstructure showed that the presence of nanospinel and zirconia in the triple point between magnesia grains closed the gaps in the ceramic matrix and enhanced the compactness of the composites.

  2. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis. (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso


    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred.

  3. Polymer-derived ceramic composite fibers with aligned pristine multiwalled carbon nanotubes. (United States)

    Sarkar, Sourangsu; Zou, Jianhua; Liu, Jianhua; Xu, Chengying; An, Linan; Zhai, Lei


    Polymer-derived ceramic fibers with aligned multiwalled carbon nanotubes (MWCNTs) are fabricated through the electrospinning of polyaluminasilazane solutions with well-dispersed MWCNTs followed by pyrolysis. Poly(3-hexylthiophene)-b-poly (poly (ethylene glycol) methyl ether acrylate) (P3HT-b-PPEGA), a conjugated block copolymer compatible with polyaluminasilazane, is used to functionalize MWCNT surfaces with PPEGA, providing a noninvasive approach to disperse carbon nanotubes in polyaluminasilazane chloroform solutions. The electrospinning of the MWCNT/polyaluminasilazane solutions generates polymer fibers with aligned MWCNTs where MWCNTs are oriented along the electrospun jet by a sink flow. The subsequent pyrolysis of the obtained composite fibers produces ceramic fibers with aligned MWCNTs. The study of the effect of polymer and CNT concentration on the fiber structures shows that the fiber size increases with the increment of polymer concentration, whereas higher CNT content in the polymer solutions leads to thinner fibers attributable to the increased conductivity. Both the SEM and TEM characterization of the polymer and ceramic fibers demonstrates the uniform orientation of CNTs along the fibers, suggesting excellent dispersion of CNTs and efficient CNT alignment via the electrospinning. The electrical conductivity of a ceramic fibers with 1.2% aligned MWCNTs is measured to be 1.58 x 10(-6) S/cm, which is more than 500 times higher than that of bulk ceramic (3.43 x 10(-9) S/cm). Such an approach provides a versatile method to disperse CNTs in preceramic polymer solutions and offers a new approach to integrate aligned CNTs in ceramics.

  4. Prediction of Thermophysical and Thermomechanical Characteristics of Porous Carbon-Ceramic Composite Materials of the Heat Shield of Aerospace Craft (United States)

    Reznik, S. V.; Prosuntsov, P. V.; Mikhailovskii, K. V.


    A procedure for predicting thermophysical and thermomechanical characteristics of porous carbon-ceramic composite materials of the heat shield of aerospace craft as functions of the type of reinforcement, porosity of the structure, and the characteristics of the material's components has been developed. Results of mathematical modeling of the temperature and stressed-strained states of representative volume elements for determining the characteristics of a carbon-ceramic composite material with account taken of its anisotropy have been given.

  5. Thermo-mechanical performance of an ablative/ceramic composite hybrid thermal protection structure for re-entry applications


    Triantou, K.; Mergia, K; Florez, S.; Perez, B.; Bárcena, Jorge; Rotärmel, W.; Pinaud, G.; Fischer, W.P.P.


    Hybrid thermal protection systems for aerospace applications based on ablative material (ASTERM (TM)) and ceramic matrix composite (SICARBON (TM)) have been investigated. The ablative material and the ceramic matrix composite were joined using graphite and zirconia zirconium silicate based commercial high temperature adhesives. The thermo-mechanical performance of the structures was assessed from room temperature up to 900 degrees C. In all the joints there is a decrease of shear strength wit...

  6. Interfacial studies of chemical-vapor-infiltrated ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Brennan, J.J. (United Technologies Research Center, East Hartford, CT (USA))


    The objective of this program was to investigate the fiber-matrix interfacial chemistry in chemical-vapor-infiltrated SiC matrix composites utilizing NICALON SiC and Nextel 400 mullite fibers and how this interface influences composite properties such as strength, toughness and environmental stability. The SiC matrix was deposited using three different reactants: methyldichlorosilane, methyltrichlorosilane and dimethyldichlorosilane. It was found that by varying the reactant gas flow rates, the ratio of carrier gas to reactant gas, the type of carrier gas (hydrogen or argon), the flushing gas used in the reactor prior to deposition (hydrogen or argon) or the type of silane reactant gas used, the composition of the deposited SiC could be varied from very silicon rich (75 at.%) to carbon rich (60%) to almost pure carbon. Stoichiometric SiC was found to bond very strongly to both NICALON and Nextel fibers, resulting in a weak and brittle composite. A thin carbon interfacial layer deposited either deliberately by the decomposition of methane or inadvertently by the introduction of argon into the reactor prior to silane flow resulted in a weakly bonded fiber-matrix interface and strong and tough composites. However, composites with this type of interface were not oxidatively stable. Preliminary results point ot the use of a carbon-rich SiC (mixture of carbon plus SiC) interfacial zone to achieve a relatively weak, crack-deflecting fiber-matrix bond but also exhibiting oxidative stability. (orig.).

  7. Progressive Failure And Life Prediction of Ceramic and Textile Composites (United States)

    Xue, David Y.; Shi, Yucheng; Katikala, Madhu; Johnston, William M., Jr.; Card, Michael F.


    An engineering approach to predict the fatigue life and progressive failure of multilayered composite and textile laminates is presented. Analytical models which account for matrix cracking, statistical fiber failures and nonlinear stress-strain behavior have been developed for both composites and textiles. The analysis method is based on a combined micromechanics, fracture mechanics and failure statistics analysis. Experimentally derived empirical coefficients are used to account for the interface of fiber and matrix, fiber strength, and fiber-matrix stiffness reductions. Similar approaches were applied to textiles using Repeating Unit Cells. In composite fatigue analysis, Walker's equation is applied for matrix fatigue cracking and Heywood's formulation is used for fiber strength fatigue degradation. The analysis has been compared with experiment with good agreement. Comparisons were made with Graphite-Epoxy, C/SiC and Nicalon/CAS composite materials. For textile materials, comparisons were made with triaxial braided and plain weave materials under biaxial or uniaxial tension. Fatigue predictions were compared with test data obtained from plain weave C/SiC materials tested at AS&M. Computer codes were developed to perform the analysis. Composite Progressive Failure Analysis for Laminates is contained in the code CPFail. Micromechanics Analysis for Textile Composites is contained in the code MicroTex. Both codes were adapted to run as subroutines for the finite element code ABAQUS and CPFail-ABAQUS and MicroTex-ABAQUS. Graphic user interface (GUI) was developed to connect CPFail and MicroTex with ABAQUS.

  8. In situ observation of mechanical damage within a SiC-SiC ceramic matrix composite (United States)

    Saucedo-Mora, L.; Lowe, T.; Zhao, S.; Lee, P. D.; Mummery, P. M.; Marrow, T. J.


    SiC-SiC ceramic matrix composites are candidate materials for fuel cladding in Generation IV nuclear fission reactors and as accident tolerant fuel clad in current generation plant. Experimental methods are needed that can detect and quantify the development of mechanical damage, to support modelling and qualification tests for these critical components. In situ observations of damage development have been obtained of tensile and C-ring mechanical test specimens of a braided nuclear grade SiC-SiC ceramic composite tube, using a combination of ex situ and in situ computed X-ray tomography observation and digital volume correlation analysis. The gradual development of damage by matrix cracking and also the influence of non-uniform loading are examined.

  9. Esthetic integration between ceramic veneers and composite restorations: a case report. (United States)

    Farronato, Davide; Mangano, Francesco; Pieroni, Stefano; Lo Giudice, Giuseppe; Briguglio, Roberto; Briguglio, Francesco


    The tooth structure preservation is the best way to postpone more invasive therapies. Especially in young patients more conservative techniques should be applied. Bonded porcelain veneers and even more the direct composite restorations, are the two therapeutic procedures that require the fewer sacrifice of dental tissue, finalized to the optimal recovery of aesthetic and functional outcome.Although the two techniques require different methods and materials, is possible to achieve a correct integration of both the methods by some technical and procedural measures. In the presented case is planned a rehabilitation of the four upper incisors by ceramic veneers and direct composite restorations.Care is taken for the surface treatment of ceramic restorations, with the objective of achieving integration, not only between natural teeth and restorations, but also between the different materials in use.The purpose of this article is to show how a proper design of the treatment plan leads to obtain predictable results with both direct and indirect techniques.

  10. Influences of Mechanical Vibration on Rapidly Solidified Al2O3/YSZ Ceramics Prepared by Combustion Synthesis

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhong-min; ZHANG Long; WANG Wei-guo; ZHANG Shi-yue


    Al2O3/YSZ composite ceramics was fabricated with combustion synthesis technology, and the influences of mechanical vibration on its microstructures and properties were investigated. It is found that under the mechanical vibration of ever-increasing frequency, increasing combustion temperature, accelerating ceramics/metal liquid-liquid separation and quickening ceramic solidification could not only reduce the average diameter and the size distribution of aligned ZrO2 nano-micron fibers in rod-shaped Al2O3 matrix grains, but also make the randomly-oriented rod-shaped grains finer and increase their aspect ratios. As a result, a remarkable increase in flexural strength and fracture toughness of the ceramics can be observed.

  11. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)


    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  12. Characterization of Mechanical Damage Mechanisms in Ceramic and Polymeric Matrix Composite Materials (United States)


    Ceram. Soc., 71, pp. C371- C373 (1988). 10. A. Kvell and 0. V. Bakun, Acta Metall., 34, pp. 1315-1319 (1986). 11. W. Kollenberg, J. Mat. Sci., 23, pp...neous Materials and Composites," ASTM STP 808, ed. R. Chait and R. Papirno, American Society for Testing and Materials, Philadelphia, 175-186, 1983. 7...Design (Seventh Conference), ASTM STP 893, ed. J. M. Whitney, American Society for Testing and Materials, Philadelphia, 115-139, 1986. 12. J. Lankford

  13. Porous Ceramic Composite ZrO2(MgO)-MgO for Osteoimplantology (United States)

    Buyakov, A. S.; Kulkov, S. N.


    Pore and crystalline structure, biocompatibility of ceramic composite ZrO2(MgO)-MgO were studied. The main mechanical characteristics were determined and it has been shown that compression strength directly depends on microstresses obtained from X-ray data. In-vitro studies of mesenchymal stromal stem cells (MMSC), cultivated on material surface are shown that cell proliferation and differentiation of MMSC goes throw osteogenic type.

  14. Defects in Ceramic Matrix Composites and Their Impact on Elastic Properties (Postprint) (United States)


    Hammond, Elzey D. Elevated temperature mechanical properties of partially sintered alumina . Compos Sci Technol 2004;64:1551–63. [12] Hashin Z... temperatures be- low 1300 C [3], accordingly, the matrix properties were kept constant at different temperatures.Table 4 Properties of coated SiC fiber in...McMeeking RM, Zok FW. Mullite– Alumina mixtures for Use as porous matrices in oxide fiber composites. J Am Ceram Soc 2004;87(2):261–7. [8] Gowayed Y

  15. Residual strain scanning of alumina-based ceramic composites by neutron diffraction (United States)

    Ruiz-Hervias, J.; Bruno, G.; Bueno, S.; Gurauskis, J.; Baudín, C.; Fan, K. Y.


    Residual strain profiles were measured by neutron diffraction in alumina-aluminum titanate ceramic composites sintered at two different temperatures, namely 1450 and 1550°C. The results show that irrespective of the direction and the sintering temperature, the obtained profiles are almost flat, with very similar results for both temperatures. In addition, the results demonstrate that the alumina is in compression whereas the aluminium titanate is subjected to tensile residual stresses.

  16. Deformation and Damage Accumulation in a Ceramic Composite under Dynamic Loading (United States)

    Korobenkov, M. V.; Kulkov, S. N.; Naymark, O. B.; Khorechko, U. V.; Ruchina, A. V.


    Methods of computer modelling were used to investigate the processes of deformation and microdamage formation in ceramic composite materials under intense dynamic loading. It was shown that there was no damage caused by dynamic compression in the vicinity of phase borders of a nanostructured aluminum oxide matrix and reinforcing particles of tetragonal zirconium dioxide. Also, the local origination of microdamages occurs only in the zones close to micropores.

  17. αTCP ceramic doped with dicalcium silicate for bone regeneration applications prepared by powder metallurgy method: in vitro and in vivo studies. (United States)

    Velasquez, Pablo; Luklinska, Zofia B; Meseguer-Olmo, Luis; Mate-Sanchez de Val, Jose E; Delgado-Ruiz, Rafael A; Calvo-Guirado, Jose L; Ramirez-Fernandez, Ma P; de Aza, Piedad N


    This study reports on the in vitro and in vivo behavior of α-tricalcium phosphate (αTCP) and also αTCP doped with either 1.5 or 3.0 wt % of dicalcium silicate (C2 S). The ceramics were successfully prepared by powder metallurgy method combined with homogenization and heat treatment procedures. All materials were composed of a single-phase, αTCP in the case of a pure material, or solid solution of C2 S in αTCP for the doped αTCP, which were stable at room temperature. The ceramics were tested for bioactivity in simulated body fluid, cell culture medium containing adult mesenchymal stem cells of human origin, and in animals. Analytical scanning electron microscopy combined with chemical elemental analysis was used and Fourier transform infrared and conventional histology methods. The in vivo behavior of the ceramics matched the in vitro results, independently of the C2 S content in αTCP. Carbonated hydroxyapatite (CHA) layer was formed on the surface and within the inner parts of the specimens in all cases. A fully mineralized new bone growing in direct contact with the implants was found under the in vivo conditions. The bioactivity and biocompatibility of the implants increased with the C2 S content in αTCP. The C2 S doped ceramics also favoured a phase transformation of αTCP into CHA, important for full implant integration during the natural bone healing processes. αTCP ceramic doped with 3.0 wt % C2 S showed the best bioactive in vitro and in vivo properties of all the compositions and hence could be of interest in specific applications for bone restorative purposes.


    Institute of Scientific and Technical Information of China (English)

    董照旭; 方岱宁; 苏爱嘉


    In this paper, two and three-dimensional clustering models are developed to characterize the effect of nano-particle clustering on toughening of nanocomposite ceramics. It is found that crack pinning toughens the nano-composite ceramics because a higher stress intensity factor is needed for crack to propagate around or to pull-out the nano-particle. The nano-particle along the grain boundary steers the crack into the matrix grain due to the strong cohesion between the nanoparticle and the matrix. Since the fracture resistance of the grain boundary is lower than that of the grain lattice, the higher the probability of transgranular fracture induced by nano-particles, the tougher is the nano-composite. However, both crack pinning and transgranular fracture are affected by nano-particle clustering. Nanoparticle clustering, which increases with increasing volume fraction of nano-particles,leads to reduction of both the strength and toughness of the nano-composite ceramics. The larger the size of the clustered particle, and the more defects it contains, the easier it is for the crack to pass through the clustered particle, which means that the nano-particle clustering can reduce toughening induced by crack pinning and transgranular fracture. The theoretical prediction, based on the combination of the three mechanisms of nano-particles, is in agreement with the experimental data.

  19. Evaluation of a Variable-Impedance Ceramic Matrix Composite Acoustic Liner (United States)

    Jones, M. G.; Watson, W. R.; Nark, D. M.; Howerton, B. M.


    As a result of significant progress in the reduction of fan and jet noise, there is growing concern regarding core noise. One method for achieving core noise reduction is via the use of acoustic liners. However, these liners must be constructed with materials suitable for high temperature environments and should be designed for optimum absorption of the broadband core noise spectrum. This paper presents results of tests conducted in the NASA Langley Liner Technology Facility to evaluate a variable-impedance ceramic matrix composite acoustic liner that offers the potential to achieve each of these goals. One concern is the porosity of the ceramic matrix composite material, and whether this might affect the predictability of liners constructed with this material. Comparisons between two variable-depth liners, one constructed with ceramic matrix composite material and the other constructed via stereolithography, are used to demonstrate this material porosity is not a concern. Also, some interesting observations are noted regarding the orientation of variable-depth liners. Finally, two propagation codes are validated via comparisons of predicted and measured acoustic pressure profiles for a variable-depth liner.

  20. PZT/P(VDF-HFP) 0-3 composites as solvent-cast thin films: preparation, structure and piezoelectric properties

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, Michael; Arlt, Kristin [Functional Polymer Systems, Fraunhofer Institute for Applied Polymer Research (IAP), Geiselbergstrasse 69, 14476 Potsdam-Golm (Germany)], E-mail:


    Composite films of lead zirconate titanate (PZT) and poly(vinylidene fluoride-hexafluoropropylene) (P(VDF-HFP)) were prepared as 100 {mu}m thin films by solvent casting. Within the 0-3 composites, the ceramic-volume fraction was varied between 0.19 and 0.65, which yielded films with different structural and dielectric properties. These influenced the piezoelectric properties of the composite films found after electric poling, which was performed here at room temperature. The piezoelectric activity, with a maximum piezoelectric coefficient of 11 pC N{sup -1} in the film-thickness direction, originates from the polarization of the embedded ceramic particles as proved by poling experiments in corona discharges as well as in direct contact.

  1. New nano-sized Al2O3-BN coating 3Y-TZP ceramic composites for CAD/CAM-produced all-ceramic dental restorations. Part I. Fabrication of powders. (United States)

    Yang, Se Fei; Yang, Li Qiang; Jin, Zhi Hao; Guo, Tian Wen; Wang, Lei; Liu, Hong Chen


    Partially sintered 3 mol % yttria-stabilized tetragonal zirconium dioxide (ZrO(2), zirconia) polycrystal (3Y-TZP) ceramics are used in dental posterior restorations with computer-aided design-computer-aided manufacturing (CAD/CAM) techniques. High strength is acquired after sintering, but shape distortion of preshaped compacts during their sintering is inevitable. The aim of this study is to fabricate new machinable ceramic composites with strong mechanical properties that are fit for all-ceramic dental restorations. Aluminum oxide (Al(2)O(3))-coated 3Y-TZP powders were first prepared by the heterogeneous precipitation method starting with 3Y-TZP, Al(NO(3))(3) . 9H(2)O, and ammonia, then amorphous boron nitride (BN) was produced and the as-received composite powders were coated via in situ reaction with boric acid and urea. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) were used to analyze the status of Al(2)O(3)-BN on the surface of the 3Y-TZP particles. TEM micrographs show an abundance of Al(2)O(3) particles and amorphous BN appearing uniformly on the surface of the 3Y-TZP particles after the coating process. The size of the Al(2)O(3) particles is about 20 nm. The XRD pattern shows clearly the peak of amorphous BN among the peaks of ZrO(2).

  2. Microstructure, bonding strength and thermal shock resistance of ceramic coatings on steels prepared by plasma electrolytic oxidation (United States)

    Wang, Yunlong; Jiang, Zhaohua; Yao, Zhongping


    Ceramic coatings were successfully prepared on steel by plasma electrolytic oxidation (PEO) in aluminate electrolyte and silicate electrolyte, respectively. The microstructure of the coatings including surface morphology, phase and element composition were studied by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The bonding strength between the ceramic coating and the substrate was tested using different methods including tensile tests and shearing tests. The thermal shock resistance of the coatings was also evaluated. The results indicated that coatings obtained in both electrolytes were porous and coarse. The average diameters of the pores were below 10 μm. PEO coatings obtained in aluminate electrolyte were composed of Fe 3O 4 and FeAl 2O 4, while those obtained in silicate electrolyte were in a noncrystal state. PEO coatings obtained in aluminate electrolyte showed similar change trend of tensile strength and shearing strength with increasing treating time, namely, a relatively high values with middle time treating and low value with short and long time treating. The best coating was the samples treated with 30 min, whose tensile strength was 20.6 MPa and shearing strength was 16 MPa. The tensile strength and shearing strength of coatings obtained in silicate electrolyte were not strongly influenced by the treating time, the values of which were range in 14 ± 2 MPa and 11 ± 2 MPa, respectively. Coatings obtained in both electrolytes showed the best thermal shock resistance with middle time treating. Coatings obtained in silicate electrolyte show a little better thermal shock resistance than those obtained in aluminate electrolyte.

  3. Removal of phosphorus by the core-shell bio-ceramic/Zn-layered double hydroxides (LDHs) composites for municipal wastewater treatment in constructed rapid infiltration system. (United States)

    Zhang, Xiangling; Guo, Lu; Huang, Hualing; Jiang, Yinghe; Li, Meng; Leng, Yujie


    Constructed rapid infiltration systems (CRIS) are a reasonable option for treating wastewater, owing to their simplicity, low cost and low energy consumption. Layered double hydroxides (LDHs), novel materials with high surface area and anion exchange capacity, faced the problem of the application in CRIS due to the powdered form. To overcome this shortcoming, Zn-LDHs (FeZn-LDHs, CoZn-LDHs, AlZn-LDHs) were prepared by co-precipitation method and in-situ coated on the surface of the natural bio-ceramic to synthesize the core-shell bio-ceramic/Zn-LDHs composites. Characterization by Scanning Electron Microscope (SEM) and X-ray Fluorescence Spectrometer (XRFS) indicated that the Zn-LDHs were successful loaded on the natural bio-ceramic. Column tests experiments indicated that the bio-ceramic/Zn-LDHs efficiently enhanced the removal performance of phosphorus. The efficiently removal rates of bio-ceramic/FeZn-LDHs were 71.58% for total phosphorous (TP), 74.91% for total dissolved phosphorous (TDP), 82.31% for soluble reactive phosphorous (SRP) and 67.58% for particulate phosphorus (PP). Compared with the natural bio-ceramic, the average removal rates were enhanced by 32.20% (TP), 41.33% (TDP), 49.06% (SRP) and 10.50% (PP), respectively. Adsorption data of phosphate were better described by the Freundlich model for the bio-ceramic/Zn-LDHs and natural bio-ceramic, except for the bio-ceramic/CoZn-LDHs. The maximum adsorption capacity of bio-ceramic/AlZn-LDHs (769.23 mg/kg) was 1.77 times of the natural bio-ceramic (434.78 mg/kg). The effective desorption of phosphate could achieve by using a mixed solution of 5 M NaCl + 0.1 M NaOH, it outperformed the natural bio-ceramic of 18.95% for FeZn-LDHs, 7.59% for CoZn-LDHs and 12.66% for AlZn-LDHs. The kinetic data of the bio-ceramic/Zn-LDHs were better described by the pseudo-second-order equation. Compared the removal amount of phosphate by the natural bio-ceramic, the physical effects were improved little, but the chemical

  4. Synthesis of steel slag ceramics:chemical composition and crystalline phases of raw materials

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Wei Wei; Hao Bai; Xu Zhang; Da-qiang Cang


    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO–Al2O3–SiO2 and CaO–MgO–SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite,α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  5. High-strength zirconium diboride-based ceramic composites consolidated by low-temperature hot pressing

    Directory of Open Access Journals (Sweden)

    Shuqi Guo and Yutaka Kagawa


    Full Text Available Two compositions of ZrB2-based ceramic composites containing Si3N4, Al2O3 and Y2O3 have been hot-pressed at different temperatures between 1673 and 1773 K for 60 min in vacuum. The densification behavior of the composites was examined during the sintering process. The microstructures of the composites were characterized by scanning electron microscopy, and the crystalline phases were identified by x-ray diffraction. The effects of Al2O3 and Y2O3 additives on the densification behavior and flexural strength were assessed. A relative density of ~95% was obtained after sintering at 1723 K or higher temperatures. The microstructures of the composites consisted of (Zr,YB2, α-Si3N4 and Y3(Al,Si5O12 phases. The room-temperature flexural strength increased with the amount of additives and approached 1 GPa.

  6. Investigation of TaC–TaB2 ceramic composites

    Indian Academy of Sciences (India)

    Behzad Mehdikhani; Gholam Hossein Borhani; Saeed Reza Bakhshi; Hamid Reza Baharvandi


    The TaC–TaB2 composition was sintered by spark plasma (SPS) at 1900–2100°C and applied pressure of 30 MPa. TaC and 2–3 wt% B4C were used as starting powders. Densification process, phase evolution, microstructure and the mechanical properties of the composites were investigated. The results indicated that the TaC–TaB2 composition could be SPS to 97% of theoretical density in 10 min at 2100°C. Addition of B4C leads to an increase in the density sample from 76 to 97%. B4C nano-powder resists grain growth even at high temperature 2100°C. The formation of TaB2/carbon at TaC grain boundaries helps in pinning the grain boundary and inhibiting grain growth. The phase formation was associated with carbon and boron diffusion from the starting particles B4C to form TaB2 phases. TaC grain sizes decreased with increase in B4C concentration. Samples with 2.0 wt% B4C composition had highest flexure strength up to 520 MPa. The effect of B4C addition on hardness measured by microhardness has been studied. Hardness of samples containing 3.0 wt% B4C was 16.99 GPa.

  7. Crystal structure and magnetic properties of (Ni1- x Zn x )Fe2O4 composition graded ceramic (United States)

    Shut, V. N.; Syrtsov, S. R.; Lobanovskii, L. S.; Yanushkevich, K. I.


    A homogeneous multilayered graded (Ni1- x Zn x )Fe2O4 ( x = 0-0.2) ferrite-based ceramic is prepared via thick-film technology using the two-stage sintering mode. The unit cell parameters and main magnetic characteristics, such as the Curie temperature, specific magnetization, and magnetic susceptibility are determined; the magnetic hysteresis loops are studied. The temperature and field dependences of specific magnetization and magnetic susceptibility are analyzed. The increasing zinc content in ceramic is shown to favor a rise in the specific magnetization from 45.30 to 70.95 A m2 kg-1 at room temperature and in the magnetic moment from 2.09 to 3.48 μB near the liquid nitrogen temperature. The augmentation of the unit cell parameter a by 0.8% causes the attenuation of magnetic interplay between the cations and a decrease in the Curie temperature from 790 to 720 K. The magnetization in multilayered structures is examined under the external magnetic field applied parallel and perpendicular to the layer plain. No magnetic hysteresis loop shift is found in the different geometries of the experiment, and the probable causes of its lack are analyzed in the bulk magnetic composition graded materials.

  8. Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications (United States)

    Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.


    In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

  9. Rugometric and microtopographic non-invasive inspection in dental-resin composites and zirconia ceramics (United States)

    Fernández-Oliveras, Alicia; Costa, Manuel F. M.; Pecho, Oscar E.; Rubiño, Manuel; Pérez, María. M.


    Surface properties are essential for a complete characterization of biomaterials. In restorative dentistry, the study of the surface properties of materials meant to replace dental tissues in an irreversibly diseased tooth is important to avoid harmful changes in future treatments. We have experimentally analyzed the surface characterization parameters of two different types of dental-resin composites and pre-sintered and sintered zirconia ceramics. We studied two shades of both composite types and two sintered zirconia ceramics: colored and uncolored. Moreover, a surface treatment was applied to one specimen of each dental-resin. All the samples were submitted to rugometric and microtopographic non-invasive inspection with the MICROTOP.06.MFC laser microtopographer in order to gather meaningful statistical parameters such as the average roughness (Ra), the root-mean-square deviation (Rq), the skewness (Rsk), and the kurtosis of the surface height distribution (Rku). For a comparison of the different biomaterials, the uncertainties associated to the surface parameters were also determined. With respect to Ra and Rq, significant differences between the composite shades were found. Among the dental resins, the nanocomposite presented the highest values and, for the zirconia ceramics, the pre-sintered sample registered the lowest ones. The composite performance may have been due to cluster-formation variations. Except for the composites with the surface treatment, the sample surfaces had approximately a normal distribution of heights. The surface treatment applied to the composites increased the average roughness and moved the height distribution farther away from the normal distribution. The zirconia-sintering process resulted in higher average roughness without affecting the height distribution.

  10. Ceramic (Feldspathic & IPS Empress II) vs. laboratory composite (Gradia) veneers; a comparison between their shear bond strength to enamel; an in vitro study. (United States)

    Nikzad, S; Azari, Abbas; Dehgan, S


    Patient demand for aesthetic dentistry is steadily growing. Laminates and free metal restorations have evolved in an attempt to overcome the invasiveness nature of full veneer restorations. Although many different materials have been used for making these restorations, there is no single material that fits best for all purposes. Two groups of ceramic material (Feldspathic and IPS Empress II) and one group of laboratory composite (Gradia) discs (10 discs in each group; 4 mm in diameter and 2 mm in thickness) were prepared according to the manufacturer's instruction. The surface of ceramic discs were etched and silanized. In Gradia group, liquid primer was applied on composite surfaces. Thirty freshly extracted sound human molars and premolars were randomly divided into three groups. The enamel surface of each tooth was slightly flattened (0.3 mm) on the buccal or lingual side and then primed and cemented to the prepared discs with the aid of a dental surveyor. The finishing specimens were thermocycled between 5 degrees C and 55 degrees C for 2500 cycles and then prepared for shear bond strength testing. The resulting data were analyzed by one-way anova and Tukey HSD test. The fractured surfaces of each specimen were inspected by means of stereomicroscope and SEM. There is significant difference between the bond strength of materials tested. The mean bond strengths obtained with Feldspathic ceramic, IPS Empress II and Gradia were 33.10 +/- 4.31 MPa, 26.04 +/- 7.61 MPa and 14.42 +/- 5.82 MPa, respectively. The fracture pattern was mainly mixed for ceramic groups. More scientific evidence needed for standardization of bonding protocols.

  11. Review on preparation techniques of particle reinforced metal matrix composites

    Directory of Open Access Journals (Sweden)

    HAO Bin


    Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

  12. The diametral tensile strength and hydrostability of polymer-ceramic nano-composite (pcnc) material prototypes (United States)

    Yepez, Johanna

    Statement of the problem: There is a weak connection between the filler and the resin matrix of dental composites caused primarily by hydrolysis of silane coupling agent, therefore, jeopardizing the mechanical properties of the dental restorations. Purpose: The purpose of this study was to compare the diametral tensile strength (DTS) of a nano-mechanically bonded polymer ceramic nano composite (pcnc) versus the chemically bonding prototype polymer ceramic nano composite (pcnc) fabricated by using hydrolytically stable interphase. Materials and Methods: Composites were made with 60wt % filler, 38% triethyleneglycol dimethacrylate (TEDGMA), 1% camphorquinone (CQ) and 1% 2-(dimethylamino) ethyl methacrylate (DMAEMA). Tests for DTS were performed using a universal testing machine. The disk-shaped specimens were loaded in compression between two supporting plates at a crosshead speed of 0.5 mm/min until fracture. The samples, measuring 3 mm in height and 6 mm in diameter, were produced in a round stainless steel (SS) mold. A total of 144 samples were created. Groups of 48 samples were made for each of three different fillers. Specimens were soaked in artificial saliva at 37° for four time periods, dry(t=0), 1 day, 7 days, 28 days). At the end of each soaking time DTS tests were performed. Results: There where statistically significant differences in the DTS between the filler groups and the soaking times (p=composition and bonding interphase of resin base composites promise improvements of mechanical properties, decreasing the incidence of clinical failure of posterior composite restorations, hence resulting in a more ideal restorative material for use in posterior segment. The results of this investigation showed that the deficiency of hydrostability in dental composites is a detrimental factor in the mechanical behavior. The silanation of the filler particles have a positive influence on the mechanical properties of dental composites but the hydrolysis of the silane

  13. Preparation of MWNTs/Al2O3 composites and their mechanical and electrical properties

    Institute of Scientific and Technical Information of China (English)

    FAN; Jinpeng; ZHAO; Daqing; XU; Zening; WU; Minsheng


    The mechanical and electrical properties of MWNTs/Al2O3 composite prepared fabricated by hot pressing are investigated. The relation between properties and microstructure of composites is also discussed. With 4wt% MWNTs as reinforcement, the fracture toughness of composite obtained reaches 5.55 Mpa·m1/2, which is 80% higher than that of pure Al2O3 obtained in the same conditions. The main toughening mechanism is CNTs' pinning alumina grain boundaries, and the pullout of CNTs takes effect also. Through adding 2wt% MWNTs and altering the mix method, the fracture toughness of the composite obtained is 3.97 Mpa·m1/2. Furthermore, the electrical resistivity is as low as 8.4×10-3Ω·m, decreasing by 14 orders of magnitude compared with pure alumina ceramics. The function of CNTs in composite is related to the distribution state of CNTs in composite, and the distribution state of CNTs in matrix is dependent on preparation procedures.

  14. Advanced Environmental Barrier Coating Development for SiC-SiC Ceramic Matrix Composite Components (United States)

    Zhu, Dongming; Harder, Bryan; Bhatt, Ramakrishna; Kiser, Doug; Wiesner, Valerie L.


    This presentation reviews the NASA advanced environmental barrier coating (EBC) system development for SiCSiC Ceramic Matrix Composite (CMC) components for next generation turbine engines. The emphasis has been placed on the current design challenges of the 2700F environmental barrier coatings; coating processing and integration with SiCSiC CMCs and component systems; and performance evaluation and demonstration of EBC-CMC systems. This presentation also highlights the EBC-CMC system temperature capability and durability improvements through advanced compositions and architecture designs, as shown in recent simulated engine high heat flux, combustion environment, in conjunction with mechanical creep and fatigue loading testing conditions.

  15. Structures Formation on the Y-TZP-AI2O3 Ceramic Composites Surface (United States)

    Kulkov, Sergei; Sevostyanova, Irina; Sablina, Tatiana; Buyakova, Svetlana; Pshenichnyy, Artem; Savchenko, Nickolai


    The paper discusses the structure of Y-TZP-Al2O3 ceramics produced from nanopowders and friction surface, wear resistance, friction coefficient of Y-TZP-AEO3 composites rubbed against a steel disk counterface at a pressure of 5 MPa in a range of sliding speeds from 0.2 to 47 m/s. Analysis by X-ray diffraction, scanning electron microscopy showed that the high wear resistance of Y-TZP-Al2O3 composites at high sliding speeds is due to high-temperature phase transitions and protective film formation on the friction surface.

  16. Preparation of Mordenite Composite Membranes with Seeding

    Institute of Scientific and Technical Information of China (English)

    Su Xiaohui; Li Gang; Lin Ruisen; Kikuchi Eiichi; Matsukata Masahiko


    Mordenite composite membranes were prepared by means of coating a porous α-alumina support with nanosized mordenite seeds followed by hydrothermal crystallization.A systematic investigation was performed on the influence of several factors such as ageing of the reaction mixture,alkalinity,salt addition and temperature on the formation of a mordenite membrane on the seeded support.The ageing of the reaction mixture reduces the growth rate of mordenite crystal along a-axis and b-axis but hardly influences the growth rate along c-axis.As a result,the boundaries between the surface crystals become a little larger with prolonging the period of ageing time.The growth rate of the mordenite crystal along individual axes increases first and then decreases with increasing concentration of sodium hydroxide.A higher alkalinity is unfavorable for the formation of a continuous mordenite membrane.The addition of salt in the reaction mixture has different effect on the growth rate of the mordenite crystal along each axis.With increasing the amount of salt,there was hardly influence on the growth rate along c-axis,whereas an obvious decline was observed in the growth rate along either a-axis or b-axis,which enlarges the boundaries between the surface crystals.The growth rate of the mordenite crystal increases more along c-axis than that along a-axis or b-axis with increasing temperature for hydrothermal crystallization.The use of a temperature as high as 473 K produces a membrane composed of bar-like crystals with larger boundaries.

  17. Preparation and Properties of Graphene Straw Retardant Composites

    Directory of Open Access Journals (Sweden)

    Xiao Li-guang


    Full Text Available This article was prepared by spin-coating the evaporation process graphene oxide having a shell core structure GO/straw flame retardant composite materials, through the oxygen index apparatus and SEM measured the relationship between the flame retardant properties and the morphological structure of the flame retardant composite material, the experiment preparation process is simple, environmentally friendly non-toxic, and the resulting GO/straw flame retardant composite material having a high fire retardant properties.

  18. Numerical study of mechanical behavior of ceramic composites under compression loading in the framework of movable cellular automaton method

    Energy Technology Data Exchange (ETDEWEB)

    Konovalenko, Igor S., E-mail:; Smolin, Alexey Yu., E-mail:; Konovalenko, Ivan S., E-mail: [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Promakhov, Vladimir V. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Psakhie, Sergey G. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)


    Movable cellular automaton method was used for investigating the mechanical behavior of ceramic composites under uniaxial compression. A 2D numerical model of ceramic composites based on oxides of zirconium and aluminum with different structural parameters was developed using the SEM images of micro-sections of a real composite. The influence of such structural parameters as the geometrical dimensions of layers, inclusions, and their spatial distribution in the sample, the volume content of the composite components and their mechanical properties (as well as the amount of zirconium dioxide that underwent the phase transformation) on the fracture, strength, deformation and dissipative properties was investigated.

  19. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering


    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  20. Nanoporous Polymer-Ceramic Composite Electrolytes for Lithium Metal Batteries

    KAUST Repository

    Tu, Zhengyuan


    A nanoporous composite material that offers the unique combination of high room-temperature ionic conductivity and high mechanical modulus is reported. When used as the separator/electrolyte in lithium batteries employing metallic lithium as anode, the material displays unprecedented cycling stability and excellent ability to prevent premature cell failure by dendrite-induced short circuits © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.