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Sample records for ceramic composite tubes

  1. Mechanical properties of ceramic composite tubes

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Oleksuk, L.L.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States); Stinton, D.P. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Results of axial tension tests on SiC/SiC tubular ceramic composite components fabricated by a forced-M technique are presented. Axial elastic modulus measurements on a number of tubes show that the Young`s modulus varies along the length of the tube, with occasional very stiff or very soft regions. Tests to failure on a few tubes show the initiation of non-linear stress-strain behavior to be in the range of 3-9 ksi, followed by extensive non-linear deformation up to failure. For one tube, the failure stress obtained was 20.1 ksi, but the strains to failure at various axial locations varies from 0.19%to 0.24%. The correlation between modulus and proportional limit is considered within the ACK matrix cracking theory and within a model in which matrix cracking between fiber tows occurs, both modified to account for matrix porosity. The crack size required to cause stress concentrations large enough to cause failure at the observed strength is considered. Predictions for both matrix cracking and strength suggest that the current generation of tubes are controlled by microstructural defects.

  2. MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti{sub 3}SiC{sub 2} was investigated depending on the compositions of the preform and melt. In most cases, TiSi{sub 2} was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti{sub 3}SiC{sub 2} was the connection with the pressurizing.

  3. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  4. Literature search for ceramic vacuum tubes

    Energy Technology Data Exchange (ETDEWEB)

    Cannon, W.

    1977-01-12

    The NTIS and Engineering Index files were searched for citations relating to Ceramic and/or Metal Electron Tubes and High Temperature Electronics. A total of 24 citations were found relating directly to ceramic tubes and 24 to high temperature electronics. A search for electron tubes in general was examined for high temperature applications and 39 were obtained. Computer printouts of the abstracts are included in appendices. (MHR)

  5. Template-directed synthesis and characterization of microstructured ceramic Ce/ZrO2@SiO2 composite tubes

    Directory of Open Access Journals (Sweden)

    Jörg J. Schneider

    2014-07-01

    Full Text Available An exo-templating synthesis process using polymeric fibers and inorganic sol particles deposited onto structured one-dimensional objects is presented. In particular, CeO2/ZrO2@SiO2 composite tubes were synthesized in a two-step procedure by using electrospun polystyrene fibers as fiber template. First, a sol–gel approach based on an exo-templating technique was employed to obtain polystyrene(PS/SiO2 composite fibers. These composite fibers were subsequently covered by spray-coating with ceria and zirconia sol solutions. After drying and final calcination of the green body composites, the PS polymer template was removed, and composite tubes of the composition CeO2/ZrO2@SiO2 were obtained. The SiO2/ZrO2/CeO2 microtubes, which consist of interconnected silica particles, are held together by ceria and zirconia deposits formed during the thermal treatment process. These microtubes are mainly located in the pendentive connecting the individual spherical silica particles and glue them together. The composition and crystallinity of this material connecting the individual silica particles contains the elements Ce and Zr and O as mixed oxide solid solution identified by XRD, Raman and high-resolution TEM and EFTEM. High-resolution microscopy techniques allowed for an elemental mapping on the surface of the silica host structure and determination of the O, Zr and Ce elemental distribution with nm precision.

  6. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten;

    2000-01-01

    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium......, and copper oxides is inserted into a silver tube and reduced by multi-step drawing. These single-filaments are packed in a new silver tube thus forming a multi-filament containing e.g. 37 single-filaments, which is subsequently reduced by drawing and rolling to tapes approximately 0.2 mm thick by 3 mm wide...

  7. Ceramic Composite Thin Films

    Science.gov (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

    2013-01-01

    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  8. Investigation of properties and performance of ceramic composite components

    Energy Technology Data Exchange (ETDEWEB)

    Stinchcomb, W.W.; Reifsnider, K.L.; Dunyak, T.J. (Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Engineering Science and Mechanics)

    1992-06-15

    The objective of the work reported herein is to develop an understanding of the mechanical behavior of advanced ceramic composites subjected to elevated temperature and dynamic (cyclic) loading, to develop a test system and test methods to obtain the properties and performance information required to design engineering components made from ceramic composite materials, and to provide critical and comprehensive evaluations of such materials to material synthesizers and developers to support and enhance progress in ceramic composite material development. The accomplishments of the investigation include the design, development, and demonstration of a high temperature, biaxial mechanical test facility for ceramic composite tubes and the development and validation of a performance simulation model (MRLife) for ceramic composites.

  9. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant

    2001-10-29

    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  10. Investigation of properties and performance of ceramic composite components. Final report on Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Reifsnider, K.L.; Oleksuk, L.L.S.; Stinchcomb, W.W. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-10-31

    The purpose of Phase 2 of the Investigation of Properties and Performance of Ceramic Composite Components has been to build on and extend the work completed during Phase 1 to further advance the transition from properties of ceramic composite materials to performance of ceramic composite components used in fossil energy environments. The specific tasks of Phase 2 were: (1) develop and validate reliable and accurate high temperature, biaxial mechanical tests methods for structural ceramic composite components; (2) test and evaluate ceramic composite components, specifically tubes; (3) characterize long-term, mechanical performance of ceramic composite tubes at high temperatures; (4) develop a fundamental understanding of the mechanical degradation and performance limitations of ceramic composite components under service conditions; (5) develop predictive models for damage tolerance and reliability; and (6) relate component performance to microstructure and, thereby, provide feedback to the associated process-development effort, to improve performance. Accomplishments for each task are given.

  11. Ceramic waste form qualification using results from witness tubes

    International Nuclear Information System (INIS)

    A ceramic waste form has been developed to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The ceramic waste form is prepared in a hot isostatic press (HIP). The use of small, easily fabricated HIP capsules called witness tubes has been proposed as a practical way to obtain representative samples of ceramic waste form material for process monitoring, waste form qualification, and archiving. Witness tubes are filled with the same material used to fill the corresponding HIP can, and are HIPed along with the HIP can. Relevant physical, chemical, and performance (leach test) data are analyzed and compared. Differences between witness tube and HIP can materials are shown to be statistically insignificant, demonstrating that witness tubes do provide ceramic waste form material representative of the material in the corresponding HIP can.

  12. Glass, Ceramics, and Composites

    International Nuclear Information System (INIS)

    Many studies of plutonium in glass and ceramics have taken place in the thirty years covered by this book. These studies have led to a substantial understanding, arising from fundamental research of actinides in solids and research and development in three technical fields: immobilization of the high level wastes (HLW) from commercial nuclear power plants and processing of nuclear weapons materials, environmental restoration in the nuclear weapons complex and, most recently, the immobilization of weapons-grade plutonium as a result of disarmament activities

  13. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  14. Tantalum-Based Ceramics for Refractory Composites

    Science.gov (United States)

    Stewart, David A.; Leiser, Daniel; DiFiore, Robert; Kalvala, Victor

    2006-01-01

    A family of tantalum-based ceramics has been invented as ingredients of high-temperature composite insulating tiles. These materials are suitable for coating and/or permeating the outer layers of rigid porous (foam-like or fibrous) ceramic substrates to (1) render the resulting composite ceramic tiles impervious to hot gases and (2) enable the tiles to survive high heat fluxes at temperatures that can exceed 3,000 F ( 1,600 C).

  15. Ceramic nanotubes for polymer composites with stable anticorrosion properties

    Science.gov (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.

    2014-12-01

    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  16. Exposure of Ceramics and Ceramic Matrix Composites in Simulated and Actual Combustor Environments

    Energy Technology Data Exchange (ETDEWEB)

    Brentnall, W.D.; Ferber, M.K.; Keiser, j.R.; Miriyala, N.; More, K.L.; Price, J.R.; Tortorelli, P.F.; Walker, L.R.

    1999-06-07

    A high-temperature, high-pressure, tube furnace has been used to evaluate the long term stability of different monolithic ceramic and ceramic matrix composite materials in a simulated combustor environment. All of the tests have been run at 150 psia, 1204 degrees C, and 15% steam in incremental 500 h runs. The major advantage of this system is the high sample throughput; >20 samples can be exposed in each tube at the same time under similar exposure conditions. Microstructural evaluations of the samples were conducted after each 500 h exposure to characterize the extent of surface damage, to calculate surface recession rates, and to determine degradation mechanisms for the different materials. The validity of this exposure rig for simulating real combustor environments was established by comparing materials exposed in the test rig and combustor liner materials exposed for similar times in an actual gas turbine combustor under commercial operating conditions.

  17. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  18. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Energy Technology Data Exchange (ETDEWEB)

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  19. Development of an Innovative High-Thermal Conductivity UO2 Ceramic Composites Fuel Pellets with Carbon Nano-Tubes Using Spark Plasma Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Subhash, Ghatu [Univ. of Florida, Gainesville, FL (United States); Wu, Kuang-Hsi [Florida International Univ. (FIU), Miami, FL (United States); Tulenko, James [Univ. of Florida, Gainesville, FL (United States)

    2014-03-10

    Uranium dioxide (UO2) is the most common fuel material in commercial nuclear power reactors. Despite its numerous advantages such as high melting point, good high-temperature stability, good chemical compatibility with cladding and coolant, and resistance to radiation, it suffers from low thermal conductivity that can result in large temperature gradients within the UO2 fuel pellet, causing it to crack and release fission gases. Thermal swelling of the pellets also limits the lifetime of UO2 fuel in the reactor. To mitigate these problems, we propose to develop novel UO2 fuel with uniformly distributed carbon nanotubes (CNTs) that can provide high-conductivity thermal pathways and can eliminate fuel cracking and fission gas release due to high temperatures. CNTs have been investigated extensively for the past decade to explore their unique physical properties and many potential applications. CNTs have high thermal conductivity (6600 W/mK for an individual single- walled CNT and >3000 W/mK for an individual multi-walled CNT) and high temperature stability up to 2800°C in vacuum and about 750°C in air. These properties make them attractive candidates in preparing nano-composites with new functional properties. The objective of the proposed research is to develop high thermal conductivity of UO2–CNT composites without affecting the neutronic property of UO2 significantly. The concept of this goal is to utilize a rapid sintering method (5–15 min) called spark plasma sintering (SPS) in which a mixture of CNTs and UO2 powder are used to make composites with different volume fractions of CNTs. Incorporation of these nanoscale materials plays a fundamentally critical role in controlling the performance and stability of UO2 fuel. We will use a novel in situ growth process to grow CNTs on UO2 particles for rapid sintering and develop UO2-CNT composites. This method is expected to provide a uniform distribution of CNTs at various volume fractions so that a high

  20. Support Services for Ceramic Fiber-Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.

    2000-06-06

    built to simulate the Kellogg entrained-bed gasifier in use at the Southern Company Services Wilsonville facility, but at 1/10 of the firing rate. At the exit of the unit is a large candle filter vessel typically operated at approximately 1000 F (540 C) in which coupons of materials can be inserted to test their resistance to gasifier ash and gas corrosion. The system also has ports for testing of hydrogen separation membranes that are suitably contained in a pressure housing. In addition, NETL is operating the combustion and environmental research facility (CERF). In recent years, the 0.5 MMBtu/hr (0.5 x 10{sup 6} kJ/hr) CERF has served as a host for exposure of over 60 ceramic and alloy samples at ambient pressure as well as at 200 psig (for tubes). Samples have been inserted in five locations covering 1700-2600 F (930-1430 C), with exposures exceeding 1000 hours. In the present program, the higher priority metals are to be tested at 1500-1600 F (820-870 C) in one CERF location and near 1800-2000 F (980-1090 C) at other locations to compare results with those from the EERC tests.

  1. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  2. Glasses, ceramics, and composites from lunar materials

    Science.gov (United States)

    Beall, George H.

    1992-01-01

    A variety of useful silicate materials can be synthesized from lunar rocks and soils. The simplest to manufacture are glasses and glass-ceramics. Glass fibers can be drawn from a variety of basaltic glasses. Glass articles formed from titania-rich basalts are capable of fine-grained internal crystallization, with resulting strength and abrasion resistance allowing their wide application in construction. Specialty glass-ceramics and fiber-reinforced composites would rely on chemical separation of magnesium silicates and aluminosilicates as well as oxides titania and alumina. Polycrystalline enstatite with induced lamellar twinning has high fracture toughness, while cordierite glass-ceramics combine excellent thermal shock resistance with high flexural strengths. If sapphire or rutile whiskers can be made, composites of even better mechanical properties are envisioned.

  3. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)

    2002-07-01

    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)

  4. Processing and Characterization of Multiphase Ceramic Composites

    Science.gov (United States)

    Men, Danju

    Multiphase ceramic composites structure design has advantages for many applications. It is not only an effective way of limiting grain growth which allows for fine-grain size superplasticity at elevated temperatures, but also a combination of various desirable properties can be obtained from different phases, which otherwise cannot be found in one single phase material. The goal of this research is to select, design and optimize multiphase ceramic systems for mainly two purposes: shape forming and inert matrix nuclear fuel. These ceramic composites feature the machinability of monazite (LaPO 4) due to weak interfacial bonding with other oxides, the superplasticity of 3 mol% tetragonal zirconia (3Y-TZP), and the high hardness and strength of Al2O3 and MgAl2O4. These materials were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical behavior at room temperature was characterized for the elastic modulus, hardness and fracture toughness. They were fabricated and demonstrated to have deformation rates in the superplastic range of at high temperatures and easy machinability at room temperature using conventional tools. An issue with conventional nuclear fuel, UO2, is its very low thermal conductivity that causes high central temperatures, which can lead to melting and cracking during reactor operation. The solution can be found in multiphase ceramic composites, by combining nuclear fuel particles in a heat conducting phase with high thermal conductivity and other phases that absorb fission byproducts while maintaining good radiation stability. In the current research, proposed multiphase ceramic composite materials were designed and radiation damage was characterized by scanning and transmission electron microscopy (TEM). Gold irradiation was used to represent the primary knock-on atoms damage caused by neutrons. Xenon irradiation was used to represent the fission product damage. Magnetoplumbite, was the most susceptible to

  5. Intermetallic bonded ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B.; Becher, P.F.; Schneibel, J.H.; Waters, S.B.; Menchhofer, P.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1995-07-01

    A range of carbide and oxide-based cermets have been developed utilizing ductile nickel aluminide (Ni{sub 3}Al) alloy binder phases. Some of these, notably materials based upon tungsten and titanium carbides (WC and TiC respectively), offer potential as alternatives to the cermets which use cobalt binders (i.e. WC/Co). Samples have been prepared by blending commercially available Ni{sub 3}Al alloy powders with the desired ceramic phases, followed by hot-pressing. Alumina (Al{sub 2}O{sub 3}) matrix materials have also been prepared by pressurized molten alloy infiltration. The microstructure, flexure strength and fracture toughness of selected materials are discussed.

  6. Continuous Fiber Ceramic Composites (CFCC)

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Wagner

    2002-12-18

    This report summarizes work to develop CFCC's for various applications in the Industries of the Future (IOF) and power generation areas. Performance requirements range from relatively modest for hot gas filters to severe for turbine combustor liners and infrared burners. The McDermott Technology Inc. (MTI) CFCC program focused on oxide/oxide composite systems because they are known to be stable in the application environments of interest. The work is broadly focused on dense and porous composite systems depending on the specific application. Dense composites were targeted at corrosion resistant components, molten aluminum handling components and gas turbine combustor liners. The development work on dense composites led to significant advances in fiber coatings for oxide fibers and matrix densification. Additionally, a one-step fabrication process was developed to produce low cost composite components. The program also supported key developments in advanced oxide fibers that resulted in an improved version of Nextel 610 fiber (commercially available as Nextel 650) and significant progress in the development of a YAG/alumina fiber. Porous composite development focused on the vacuum winding process used to produce hot gas filters and infrared burner components.

  7. Manufacture and test of mechanical connections for ceramic heat exchanger tubes/ceramic sleeve-screw connection

    International Nuclear Information System (INIS)

    Goal of the project was the qualification of a mechanical connection for ceramic heat-exchanger tubes made from SiSiC. The tube ends with external screw threads are turned into a ceramic sleeve with internal threads. A flat sealing provides sufficient tightness. Tube compounds of approx. 4.7 m length were manufactured for a solar receiver test panel. In fall/winter 1987/88 the panel was successfully tested under realistic environmental and operational conditions up to 10000C air outlet temperature at the Plataforma Solar in Almeria/Spain, and the ceramic sleeve connection withstood all loads. The work was performed in completion of the German-Spanish Technology Program GAST (Gas-cooled Solar Tower Power Plant) in close cooperation with the companies MAN Technologie and Asinel. (orig.) With 8 refs., 1 tab., 14 figs

  8. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L. [Georgia Inst. of Technology, Atlanta, GA (United States)

    1995-08-01

    This project involves experimental and modeling investigation of the transport properties of chemical vapor infiltration (CVI) preforms and densified composites, with particular emphasis on gas permeability and mass diffusivity. The results of this work will be useful both for on-going CVI process development and for evaluation and optimization of composite materials for fossil energy applications. With preforms made with 500 filaments/tow Nicalon at 40 vol% fiber loading, permeability values are similar for square-weave cloth layup and 3-D weave at low density. At greater densification the 3-D weave permeability is lower and approaches zero with significantly more closed porosity than the cloth layup. For filament wound preforms we were unable to make reliable measurements with the available materials. A model for gas transport in these materials utilizes percolation theory concepts. The ultimate achievable density is related to the closing of a continuous gas path through the preform. As the density approaches this limit the gas permeability and diffusivity vanish exponentially. The value of this limit is controlled primarily by the preform fiber architecture. The observed difference between the cloth layup and 3-D weave materials is due to the larger pores at tow crossing points found in the 3-D weave.

  9. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Hablutzel, N. [Georgia Institute of Technology, Atlanta, GA (United States)

    1996-08-01

    Instrumentation and procedures have been completed for measurement of gas permeability and mass diffusivity of fiber preforms and porous materials. Results are reported for composites reinforced with Nicalon fiber in cloth lay-up and 3-D weave and with Nextel fiber in multi-layer braid. Measured permeability values range from near 100 to less than 0.1 darcies. Mass diffusivity is reported as a structure factor relating the diffusion through the porous material to that in free space. This measure is independent of the diffusing species and depends only on the pore structure of the material. Measurements are compared to predictions of a node-bond model for gas transport. Model parameters adjusted to match measured transport properties relate to physical microstructure features of the different architectures. Combination of this transport model with the CVI process model offers a predictive method to evaluate the densification behavior of various fiber preforms.

  10. Preparation and Microstructure of Glass-ceramics and Ceramic Composite Materials

    Institute of Scientific and Technical Information of China (English)

    HE Feng; XIE Junlin; HAN Da

    2008-01-01

    The technology and microstructure of glass-ceramics and ceramic composite materials were studied.A suitable ceramic body was chosen on the basis of the sintering temperature of CaO-Al2O3-SiO2 system glass-ceramics.According to the expansion coefficient of the ceramic body,that of CaO-Al2O3-SiO2 system glass-ceramics was adjusted.a-wollastonite was found present as the major crystalline phase in glass-ceramic.The CaO-Al2O3-SiO2 system glass-ceramic layer and ceramic body could be sintered together by adjusting the sintering period.The compositions of glass-ceramic layer and ceramic body diffuse mutually at 1100℃.resulting in an interface between them.To achieve good sintered properties of glass-ceramics and the chosen ceramic body,at least a four-hour sintering time is used.

  11. Characterization of CVI densification of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-05-01

    Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

  12. Conductive ceramic composition and method of preparation

    Science.gov (United States)

    Smith, J.L.; Kucera, E.H.

    1991-04-16

    A ceramic anode composition is formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The anode is prepared as a non-stoichiometric crystalline structure by reaction and conditioning in a hydrogen gas cover containing minor proportions of carbon dioxide and water vapor. The structure exhibits a single phase and substantially enhanced electrical conductivity over that of the corresponding stoichiometric structure. Unexpectedly, such oxides and oxygenates are found to be stable in the reducing anode fuel gas of a molten carbonate fuel cell. 4 figures.

  13. Burst Testing of Triaxial Braided Composite Tubes

    Science.gov (United States)

    Salem, J. A.; Bail, J. L.; Wilmoth, N. G.; Ghosn, L. J.; Kohlman, L. W.; Roberts, G. D.; Martin, R. E.

    2014-01-01

    Applications using triaxial braided composites are limited by the materials transverse strength which is determined by the delamination capacity of unconstrained, free-edge tows. However, structural applications such as cylindrical tubes can be designed to minimize free edge effects and thus the strength with and without edge stresses is relevant to the design process. The transverse strength of triaxial braided composites without edge effects was determined by internally pressurizing tubes. In the absence of edge effects, the axial and transverse strength were comparable. In addition, notched specimens, which minimize the effect of unconstrained tow ends, were tested in a variety of geometries. Although the commonly tested notch geometries exhibited similar axial and transverse net section failure strength, significant dependence on notch configuration was observed. In the absence of unconstrained tows, failure ensues as a result of bias tow rotation, splitting, and fracture at cross-over regions.

  14. DC conductivity of silicon nitride based carbon-ceramic composites

    Directory of Open Access Journals (Sweden)

    B. Fényi

    2007-12-01

    Full Text Available The silicon nitride ceramics are usually known as strongly refractory and enduring materials and have typical electrically insulating properties. If the reinforcing phase of ceramic composite (that is mainly put in the material to improve mechanical properties is a good electrical conductor, it is worth to investigate the composite in electrical aspect. In this work carbon nanotubes, black-carbon and graphite were added to the basic silicon nitride ceramic and the electrical conductivity of the prepared carbon-ceramic composites was determined. The conductivity of the ceramic composites with different type and concentration of the carbon additives was observed by applying four point DC resistance measurements. Insulator and conductor composites in a wide conductivity range can be produced depending on the type and quantity of the additives. The additive types as well as the sintering parameters have influence on the basic electrical properties of the conductor composites.

  15. Development of high-density ceramic composites for ballistic applications

    International Nuclear Information System (INIS)

    The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm2. These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al2O3 will be presented

  16. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-01-01

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  17. Continuous fiber ceramic matrix composites for heat engine components

    Science.gov (United States)

    Tripp, David E.

    1988-01-01

    High strength at elevated temperatures, low density, resistance to wear, and abundance of nonstrategic raw materials make structural ceramics attractive for advanced heat engine applications. Unfortunately, ceramics have a low fracture toughness and fail catastrophically because of overload, impact, and contact stresses. Ceramic matrix composites provide the means to achieve improved fracture toughness while retaining desirable characteristics, such as high strength and low density. Materials scientists and engineers are trying to develop the ideal fibers and matrices to achieve the optimum ceramic matrix composite properties. A need exists for the development of failure models for the design of ceramic matrix composite heat engine components. Phenomenological failure models are currently the most frequently used in industry, but they are deterministic and do not adequately describe ceramic matrix composite behavior. Semi-empirical models were proposed, which relate the failure of notched composite laminates to the stress a characteristic distance away from the notch. Shear lag models describe composite failure modes at the micromechanics level. The enhanced matrix cracking stress occurs at the same applied stress level predicted by the two models of steady state cracking. Finally, statistical models take into consideration the distribution in composite failure strength. The intent is to develop these models into computer algorithms for the failure analysis of ceramic matrix composites under monotonically increasing loads. The algorithms will be included in a postprocessor to general purpose finite element programs.

  18. Glass-ceramic composition for hermetic seals

    Science.gov (United States)

    Ballard, Jr., Clifford P.

    1979-01-01

    The invention relates to a glass-ceramic composition having a high fracture strength adaptable for hermetically sealing to chromium bearing iron or nickel base alloys at temperatures of between about 950.degree. C to about 1100.degree. C to form a hermetically sealed insulator body, comprising from about 55 to about 65 weight percent SiO.sub.2, from about 0 to about 5 weight percent Al.sub.2 O.sub.3, from about 6 to about 11 weight % Li.sub.2 O, from about 25 to about 32 weight percent BaO, from about 0.5 to about 1.0 weight percent CoO and from about 1.5 to about 3.5 weight percent P.sub.2 O.sub.5.

  19. Thermal Performance of Ablative/ Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Adriana STEFAN

    2014-12-01

    Full Text Available A hybrid thermal protection system for atmospheric earth re-entry based on ablative materials on top of ceramic matrix composites is investigated for the protection of the metallic structure in oxidative and high temperature environment of the space vehicles. The paper focuses on the joints of ablative material (carbon fiber based CALCARB® or cork based NORCOAT TM and Ceramic Matrix Composite (CMC material (carbon fibers embedded in silicon carbide matrix, Cf/SiC, SICARBON TM or C/C-SiC using commercial high temperature inorganic adhesives. To study the thermal performance of the bonded materials the joints were tested under thermal shock at the QTS facility. For carrying out the test, the sample is mounted into a holder and transferred from outside the oven at room temperature, inside the oven at the set testing temperature (1100°C, at a heating rate that was determined during the calibration stage. The dwell time at the test temperature is up to 2 min at 1100ºC at an increasing rate of temperature up to ~ 9,5°C/s. Evaluating the atmospheric re-entry real conditions we found that the most suited cooling method is the natural cooling in air environment as the materials re-entering the Earth atmosphere are subjected to similar conditions. The average weigh loss was calculated for all the samples from one set, without differentiating the adhesive used as the weight loss is due to the ablative material consumption that is the same in all the samples and is up to 2%. The thermal shock test proves that, thermally, all joints behaved similarly, the two parts withstanding the test successfully and the assembly maintaining its integrity.

  20. Uses of Advanced Ceramic Composites in the Thermal Protection Systems of Future Space Vehicles

    Science.gov (United States)

    Rasky, Daniel J.

    1994-01-01

    Current ceramic composites being developed and characterized for use in the thermal protection systems (TPS) of future space vehicles are reviewed. The composites discussed include new tough, low density ceramic insulation's, both rigid and flexible; ultra-high temperature ceramic composites; nano-ceramics; as well as new hybrid ceramic/metallic and ceramic/organic systems. Application and advantage of these new composites to the thermal protection systems of future reusable access to space vehicles and small spacecraft is reviewed.

  1. Tailoring of unipolar strain in lead-free piezoelectrics using the ceramic/ceramic composite approach

    Energy Technology Data Exchange (ETDEWEB)

    Khansur, Neamul H.; Daniels, John E. [School of Materials Science and Engineering, University of New South Wales, NSW 2052 (Australia); Groh, Claudia; Jo, Wook; Webber, Kyle G. [Institute of Materials Science, Technische Universität Darmstadt, Alarich-Weiss-Straße 2, 64287 Darmstadt (Germany); Reinhard, Christina [Diamond Light Source, Beamline I12 JEEP, Didcot, Oxfordshire OX11 0DE (United Kingdom); Kimpton, Justin A. [The Australian Synchrotron, Clayton, Victoria 3168 (Australia)

    2014-03-28

    The electric-field-induced strain response mechanism in a polycrystalline ceramic/ceramic composite of relaxor and ferroelectric materials has been studied using in situ high-energy x-ray diffraction. The addition of ferroelectric phase material in the relaxor matrix has produced a system where a small volume fraction behaves independently of the bulk under an applied electric field. Inter- and intra-grain models of the strain mechanism in the composite material consistent with the diffraction data have been proposed. The results show that such ceramic/ceramic composite microstructure has the potential for tailoring properties of future piezoelectric materials over a wider range than is possible in uniform compositions.

  2. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...

  3. Temperature Rise during Resin Composite Polymerization under Different Ceramic Restorations

    OpenAIRE

    Yondem, Isa; Altintas, Subutay Han; Usumez, Aslihan

    2011-01-01

    Objectives: The purpose of this study was to measure temperature increase induced by various light polymerizing units during resin composite polymerization beneath one of three types of ceramic restorations. Methods: The resin composite (Variolink II) was polymerized between one of three different ceramic specimens (zirconium oxide, lithium disilicate, feldspathic) (diameter 5 mm, height 2 mm) and a dentin disc (diameter 5 mm, height 1 mm) with a conventional halogen light, a high intensity h...

  4. Improved Internal Reference Oxygen Sensors with Composite Ceramic Electrodes

    DEFF Research Database (Denmark)

    Hu, Qiang; Jacobsen, Torben; Hansen, Karin Vels;

    2012-01-01

    Potentiometric oxygen sensors with an internal reference electrode, which uses the equilibrium pO2 of the binary mixture of Ni/NiO as the reference, are demonstrated. The cells employ Pt or composite ceramics as the sensing electrode. The cells are fabricated by a flexible and potentially low cost...... performance are highly reproducible. The composite ceramics, based on strontium doped manganite and yttria doped zirconia, are proven superior over Pt to serve as the electrode material....

  5. Experimental 511 W Composite Nd:YAG Ceramic Laser

    Institute of Scientific and Technical Information of China (English)

    LI Hai-Feng; XU De-Gang; YANG Yang; WANG Yu-Ye; ZHOU Rui; ZHANG Tie-Li; ZHAO Xin; WANG Peng; YAO Jian-Quan

    2005-01-01

    @@ We demonstrate a 511 W laser diode pumped composite Nd:YAG ceramic laser. The optical pumping system is consisted of five laser diode stacked arrays arranged in a pentagonal shape around the ceramic rod whose size is φ6.35×144mm. When the pumping power is 1600W, the cw laser output up to 511 W at 1064nm can be obtained with a linear plano-plano cavity, and the optical-to-optical efficiency is 31.9%. To our knowledge, this is the highest value of laser output by using a newly invented composite Nd:YAG ceramic rod as the gain medium.

  6. Experimental study of thermo-mechanical behavior of SiC composite tubing under high temperature gradient using solid surrogate

    Science.gov (United States)

    Alva, Luis; Shapovalov, Kirill; Jacobsen, George M.; Back, Christina A.; Huang, Xinyu

    2015-11-01

    Nuclear grade silicon carbide fiber (SiCf) reinforced silicon carbide matrix (SiCm) composite is a promising candidate material for accident tolerance fuel (ATF) cladding. A major challenge is ensuring the mechanical robustness of the ceramic cladding under accident conditions. In this work the high temperature mechanical response of a SiCf-SiCm composite tubing is studied using a novel thermo-mechanical test method. A solid surrogate tube is placed within and bonded to the SiCf-SiCm sample tube using a ceramic adhesive. The bonded tube pair is heated from the center using a ceramic glower. During testing, the outer surface temperature of the SiC sample tube rises up to 1274 K, and a steep temperature gradient develops through the thickness of the tube pair. Due to CTE mismatch and the temperature gradient, the solid surrogate tube induces high tensile stress in the SiC sample. During testing, 3D digital image correlation (DIC) method is used to map the strains on the outer surface of the SiC-composite, and acoustic emissions (AE) are monitored to detect the onset and progress of material damage. The thermo-mechanical behavior of SiC-composite sample is compared with that of monolithic SiC samples. Finite element models are developed to estimate stress-strain distribution within the tube assembly. Model predicted surface strain matches the measured surface strain using the DIC method. AE activities indicated a progressive damage process for SiCf-SiCm composite samples. For the composites tested in this study, the threshold mechanical hoop strain for matrix micro-cracking to initiate in SiCf-SiCm sample is found to be ∼300 microstrain.

  7. Study on Microstructure of Alumina Based Rare Earth Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Analysis techniques such as SEM, TEM and EDAX were used to investigate the microstructure of rare earth reinforced Al2O3/(W, Ti)C ceramic composite. Chemical and physical compatibility of the composite was analyzed and interfacial microstructure was studied in detail. It is found that both Al2O3 and (W, Ti)C phases are interlaced with each other to form the skeleton structure in the composite. A small amount of pores and glass phases are observed inside the material which will inevitably influence the physical and mechanical property of the composite. Thermal residual stresses resulted from thermal expansion mismatch can then lead to the emergence of dislocations and microcracks. Interfaces and boundaries of different types are found to exist inside the Al2O3/(W, Ti)C rare earth ceramic composite, which is concerned with the addition of rare earth element and the extent of solid solution of ceramic phases.

  8. Actively Cooled Ceramic Composite Nozzle Material Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features,...

  9. Tribology of ceramics and composites materials science perspective

    CERN Document Server

    Basu, Bikramjit

    2011-01-01

    This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. With important introductory chapters on the fundamentals, processing, and applications of tribology, the book then examines in detail the nature and properties of materials, the friction and wear of structural ceramics, bioceramics, biocomposites, and nanoceramics, as well as lightweight composites and the friction and wear of ceramics in a cryogenic environment.

  10. Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

    Science.gov (United States)

    Bansal, Narottam P.; Choi, Sung R.

    2007-01-01

    A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

  11. Dynamic Response and Fracture of Composite Gun Tubes

    Directory of Open Access Journals (Sweden)

    Jerome T. Tzeng

    2001-01-01

    Full Text Available The fracture behavior due to dynamic response in a composite gun tube subjected to a moving pressure has been investigated. The resonance of stress waves result in very high amplitude and frequency strains in the tube at the instant and location of pressure front passage as the velocity of the projectile approaches a critical value. The cyclic stresses can accelerate crack propagation in the gun tube with an existing imperfection and significantly shorten the fatigue life of gun tubes. The fracture mechanism induced by dynamic amplification effects is particularly critical for composite overwrap barrels because of a multi-material construction, anisotropic material properties, and the potential of thermal degradation.

  12. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  13. Fracture Behavior of Alumina-based Prismatic Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The fracture toughness and fracture work of Al2O3/SiC prismatic ceramic composites was evaluated in this paper, which showed the fracture energy was improved greatly. Based on the observation for crack propagation and fracture morphology, the fracture behavior of the prismatic composites was analyzed. In the bending test, the composites displayed a non-catastrophic behavior and a graceful failure with reasonable load-carrying capability.

  14. High efficiency tantalum-based ceramic composite structures

    Science.gov (United States)

    Stewart, David A. (Inventor); Leiser, Daniel B. (Inventor); DiFiore, Robert R. (Inventor); Katvala, Victor W. (Inventor)

    2010-01-01

    Tantalum-based ceramics are suitable for use in thermal protection systems. These composite structures have high efficiency surfaces (low catalytic efficiency and high emittance), thereby reducing heat flux to a spacecraft during planetary re-entry. These ceramics contain tantalum disilicide, molybdenum disilicide and borosilicate glass. The components are milled, along with a processing aid, then applied to a surface of a porous substrate, such as a fibrous silica or carbon substrate. Following application, the coating is then sintered on the substrate. The composite structure is substantially impervious to hot gas penetration and capable of surviving high heat fluxes at temperatures approaching 3000.degree. F. and above.

  15. Crushing characteristics of continuous fiber-reinforced composite tubes

    Science.gov (United States)

    Farley, Gary L.; Jones, Robert M.

    1992-01-01

    Composite tubes can be reinforced with continuous fibers. When such tubes are subjected to crushing loads, the response is complex and depends on interaction between the different mechanisms that control the crushing process. The modes of crushing and their controlling mechanisms are described. Also, the resulting crushing process and its efficiency are addressed.

  16. INTELLIGENT MATERIALS BASED ON CERAMIC COMPOSITES

    OpenAIRE

    Maximov, Y.; Merzlikin, V.; Sidorov, O.; Suttugin, V.

    2010-01-01

    The paper examines the possibility to design intellectual materials based on film composites. Ferroelectric composites are offered to use as the film composites. The authors discuss ferroelectric composites of different structures. Sensors and intellectual materials on the basis of the obtained composites are considered.

  17. Marginal Adaptation of Indirect Composite, Glass-Ceramic Inlays and Direct Composite: An In Vitro Evaluation

    OpenAIRE

    Mahboub, F.; Zarrati, S.

    2010-01-01

    Objective: This experimental in vitro study compared marginal adaptation of indirect composite, glass-ceramic inlays and direct composite. Materials and Methods: Seventy-five recently extracted human molars were randomly divided into three groups (n=25) and mesio-occluso-distal cavities with the same dimensions were prepared in the teeth. Indirect composite and glass-ceramic inlays were fabricated following manufacturer’s instructions and the marginal gap was measured by a stereomicroscope at...

  18. Formation and corrosion of a 410 SS/ceramic composite

    Science.gov (United States)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.

    2016-11-01

    This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

  19. Novel tests and inspection methods for textile reinforced composite tubes

    OpenAIRE

    W. Hufenbach; Kroll, L; Gude, M.; A. Czulak; Böhm, R.; M. Danczak

    2005-01-01

    Purpose: This paper describes innovative lightweight applications of fiber and textile reinforced polymers in aircraft, automotive and chemical industry.Design/methodology/approach: This paper deals with modern test methods of braided composite tube specimens as basic elements of modern composites. The tubes subjected to strength tests under superposed compressive, tensile and internal pressure loadings, and tested by the acoustic emission method for damage detection.Findings: For the quality...

  20. Strength analysis of filament-wound composite tubes

    OpenAIRE

    Vasović Ivana

    2010-01-01

    The subject of this work is focused on strength analysis of filament-wound composite tubes made of E glass/polyester under internal pressure. The primary attention of this investigation is to develop a reliable computation procedure for stress, displacement and initial failure analysis of layered composite tubes. For that purpose we have combined the finite element method (FEM) with corresponding initial failure criterions. In addition, finite element analyses using commercial code, MSC/NASTR...

  1. Absorption Of Crushing Energy In Square Composite Tubes

    Science.gov (United States)

    Farley, Gary L.

    1992-01-01

    Report describes investigation of crash-energy-absorbing capabilities of square-cross-section tubes of two matrix/fiber composite materials. Both graphite/epoxy and Kevlar/epoxy tubes crushed in progressive and stable manner. Ratio between width of cross section and thickness of wall determined to affect energy-absorption significantly. As ratio decreases, energy-absorption capability increases non-linearly. Useful in building energy-absorbing composite structures.

  2. Self-Assembling, Flexible, Pre-Ceramic Composite Preforms

    Science.gov (United States)

    Jaskowiak, Martha H.; Eckel, Andrew J.; Gorican, Daniel

    2009-01-01

    In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are infiltrated with polymer precursors that convert to ceramics upon thermal exposure. The preform architecture can vary from chopped fibers formed into blankets or felt, to continuous fibers formed into a variety of 2D or 3D weaves or braids. The matrix material can also vary considerably. For demonstration purposes, a 2D carbon weave was infiltrated with a SiC polymer precursor. The green or unfired material is fabricated into its final shape while it is still pliable. It is then folded or rolled into a much more compact shape, which will occupy a smaller space. With this approach, the part remains as one continuous piece, rather than being fabricated as multiple sections, which would require numerous seals for eventual component use. The infiltrated preform can then be deployed in-situ. The component can be assembled into its final shape by taking advantage of the elasticity of the material, which permits the structure to unfold and spring into its final form under its own stored energy. The pre-ceramic composites are converted to ceramics and rigidized immediately after deployment. The final ceramic composite yields a high-temperature, high-strength material suitable for a variety of aerospace structures. The flexibility of the material, combined with its high-temperature structural capacity after rigidization, leads to a less complex component design with an increased temperature range. The collapsibility of these structures allows for larger components to be designed and used, and also offers the potential for increased vehicle performance. For the case of collapsible nozzle extensions, a larger nozzle, and thus a larger nozzle exit plane, is possible because interference with

  3. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Rokhlin, S.I.; Chu, Y.C. [Ohio State Univ., Columbus, OH (United States). Dept. of Welding Engineering; Baaklini, G.Y. [NASA Lewis Research Center, Cleveland, OH (United States)

    1995-07-01

    This paper addresses the application of ultrasonic methods to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock and oxidation at elevated temperatures. The damage-induced changes in elastic constant and elastic anisotropy are determined by measuring the velocities of ultrasonic waves in different propagation directions within the sample. Thermal shock damage measurement is performed in ceramic samples of reaction bonded silicon nitride (RBSN) and aluminum oxide. Thermal shock treatment from different temperatures up to 1,000 C is applied to produce the microcracks. Both surface and bulk ultrasonic wave methods are used to correlate the change of elastic constants to microstructural degradation and to determine the change in elastic anisotropy induced by microcrack damage. Oxidation damage is studied in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1,400 C, for 100 hours. Significant changes of ultrasonic velocities were observed for composites before and after oxidation. The elastic constants of the composites were determined from the measured velocity data. The Young`s modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1,200 C. This agrees well with the results of destructive tests by other authors. The transverse longitudinal and shear moduli obtained from ultrasonic measurements decrease continually until 1,200 C. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  4. Recent advances in the field of ceramic fibers and ceramic matrix composites

    Science.gov (United States)

    Naslain, R.

    2005-03-01

    Progress achieved during the last decade in the field of ceramic fibers and related ceramic matrix composites is reviewed. Both SiC-based and alumina-based fine fibers have been improved in terms of thermal stability and creep resistance with temperature limit of about 1400 and 1200 ° C, respectively. Two concepts for achieving damage-tolerant ceramic matrix composites have been identified : (i) that of non-oxide composites with a dense matrix in which matrix cracks formed under load are deflected and arrested in a weak fiber coating referred to as the interphase and (ii) that of all-oxide composites with a highly porous matrix with no need of any fiber coating. The lifetime under load of non-oxide composites in oxidizing atmospheres, is improved through the use of multilayered self-healing interphases and matrices deposited from gaseous precursors by chemical vapor infiltration (CVI). Lifetime ranging from 1000 to 10,000 hours at 1200 ° C under cyclic loading in air are foreseen. Alumina-based composites although attractive for long term exposures in oxidizing atmospheres up to ≈1200 ° C, are still experimental materials.

  5. Fatigue and frictional heating in ceramic matrix composites

    DEFF Research Database (Denmark)

    Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.

    1997-01-01

    This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso...

  6. Composite definition features using the eastern ornament in ceramic tiles

    OpenAIRE

    Uss, V. F.; National Aviation University, Kyiv, Ukraine; Sahno, K. S.; National Aviation University, Kyiv

    2013-01-01

    This paper was asked a series of questions for the study of composition of the artistic shaping of ceramic tile with oriental ornaments and how to use in interior design. Particular attention is paid to individual elements of ornament and use them in areas such as kitchens, bathrooms, hookah area, cafe and more.

  7. Rapid Prototyping of Continuous Fiber Reinforced Ceramic Matrix Composites

    Science.gov (United States)

    Vaidyanathan, R.; Green, C.; Phillips, T.; Cipriani, R.; Yarlagadda, S.; Gillespie, J. W., Jr.; Effinger, M.; Cooper, K. C.

    2003-01-01

    For ceramics to be used as structural components in high temperature applications, their fracture toughness is improved by embedding continuous ceramic fibers. Ceramic matrix composite (CMC) materials allow increasing the overall operating temperature, raising the temperature safety margins, avoiding the need for cooling, and improving the damping capacity, while reducing the weight at the same time. They also need to be reliable and available in large quantities as well. In this paper, an innovative rapid prototyping technique to fabricate continuous fiber reinforced ceramic matrix composites is described. The process is simple, robust and will be widely applicable to a number of high temperature material systems. This technique was originally developed at the University of Delaware Center for Composite Materials (UD-CCM) for rapid fabrication of polymer matrix composites by a technique called automated tow placement or ATP. The results of mechanical properties and microstructural characterization are presented, together with examples of complex shapes and parts. It is believed that the process will be able to create complex shaped parts at an order of magnitude lower cost than current chemical vapor infiltration (CVI) and polymer impregnation and pyrolysis (PIP) processes.

  8. Testing and Characterizing of Continuous Fiber Ceramic Composites

    Science.gov (United States)

    Lowden, Richard M.; Moore, Karren L.; Tortorelli, Pete F.; Lara-Curzio, Edgar

    1996-01-01

    Understanding interfacial microstructural evolution during environmental testing and use is critical to the development of stable continuous fiber ceramic composites (CFCC's) for their use in 'corrosive' environments. The use of advanced characterization techniques is required to track subtle microstructural changes. These techniques must be coordinated with other CFCC tasks to completely evaluate their interfacial behavior.

  9. Silicone Resin Applications for Ceramic Precursors and Composites

    Directory of Open Access Journals (Sweden)

    Masaki Narisawa

    2010-06-01

    Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

  10. KNN–NTK composite lead-free piezoelectric ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Matsuoka, T., E-mail: ta-matsuoka@mg.ngkntk.co.jp; Kozuka, H.; Kitamura, K.; Yamada, H.; Kurahashi, T.; Yamazaki, M.; Ohbayashi, K. [NGK SPARK PLUG Co., Ltd., 2808 Iwasaki, Komaki, Aichi 485-8510 (Japan)

    2014-10-21

    A (K,Na)NbO₃-based lead-free piezoelectric ceramic was successfully densified. It exhibited an enhanced electromechanical coupling factor of kₚ=0.52, a piezoelectric constant d₃₃=252 pC/N, and a frequency constant Nₚ=3170 Hz m because of the incorporation of an elaborate secondary phase composed primarily of KTiNbO₅. The ceramic's nominal composition was 0.92K₀.₄₂Na₀.₄₄Ca₀.₀₄Li₀.₀₂Nb₀.₈₅O₃–0.047K₀.₈₅Ti₀.₈₅Nb₁.₁₅O₅–0.023BaZrO₃ –0.0017Co₃O₄–0.002Fe₂O₃–0.005ZnO, abbreviated herein as KNN–NTK composite. The KNN–NTK ceramic exhibited a dense microstructure with few microvoids which significantly degraded its piezoelectric properties. Elemental maps recorded using transmission electron microscopy with energy-dispersive X-ray spectroscopy (TEM–EDS) revealed regions of high concentrations of Co and Zn inside the NTK phase. In addition, X-ray diffraction patterns confirmed that a small portion of the NTK phase was converted into K₂(Ti,Nb,Co,Zn)₆O₁₃ or CoZnTiO₄ by a possible reaction between Co and Zn solutes and the NTK phase during a programmed sintering schedule. TEM studies also clarified a distortion around the KNN/NTK interfaces. Such an NTK phase filled voids between KNN particles, resulting in an improved chemical stability of the KNN ceramic. The manufacturing process was subsequently scaled to 100 kg per batch for granulated ceramic powder using a spray-drying technique. The properties of the KNN–NTK composite ceramic produced using the scaled-up method were confirmed to be identical to those of the ceramic prepared by conventional solid-state reaction sintering. Consequently, slight changes in the NTK phase composition and the distortion around the KNN/NTK interfaces affected the KNN–NTK composite ceramic's piezoelectric characteristics.

  11. Experimental Investigation on Active Cooling for Ceramic Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    PENG Li-na; HE Guo-qiang; LIU Pei-jin

    2009-01-01

    Compared with conventional materials, the active cooling ceramic matrix composite used in ramjet or scramjet makes their structures lighter in mass and better in performance. In this paper, an active and a passive cooling refractory composite specimens are designed and tested with an experimental facility composed of multilayer smale scale cooling penel which consists of a water cooling system and a ceramic matrix composite specimen, and a gas generator used for providing lower and higher transfer rate gases to simulate the temperatures in combustion chamber of ramjst. The active cooling specimen can continuously suffer high surface temperature of 2 000K for 30s and that of 3 000 K for 9.3 s, respectively. The experiment results show that the active cooling composite structure is available for high-temperature condition in ramjet.

  12. Calculation of thermal stresses in glass-ceramic composites

    OpenAIRE

    Ganghoffer, Jean-François

    2015-01-01

    Opto-electronics make intensive use of composite materials based on amorphous materials, which can be considered as smart materials since they are capable of high performances in their final state. Particularly, glass-ceramic composites involved in welding operations for microelectronics applications are subjected to important thermal stresses during their production, which can deteriorate their properties at room temperature, until the failure stage is reached. It is then essential to be abl...

  13. Parametric Study Of A Ceramic-Fiber/Metal-Matrix Composite

    Science.gov (United States)

    Murthy, P. L. N.; Hopkins, D. A.; Chamis, C. C.

    1992-01-01

    Report describes computer-model parametric study of effects of degradation of constituent materials upon mechanical properties of ceramic-fiber/metal-matrix composite material. Contributes to understanding of weakening effects of large changes in temperature and mechanical stresses in fabrication and use. Concerned mainly with influences of in situ fiber and matrix properties upon behavior of composite. Particular attention given to influence of in situ matrix strength and influence of interphase degradation.

  14. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  15. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  16. Combustion Synthesis of h-BN-SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    LI Hong-bo; ZHENG Yong-ting; ZHOU Li-juan; HAN Jie-cai

    2006-01-01

    The feasibility was demonstrated to fabricate h-BN-SiC ceramics through combustion synthesis of the mixture of boron carbide and silicon powders under 100 MPa nitrogen pressure. The mass fraction of BN and SiC in the combustion products were found to be 72 % and 28 % respectively. The thermodynamics of the synthesis reaction and the adiabatic combustion temperature were calculated on the theoretical ground. The bending strengths of the ceramics were measured to be 65.2 MPa at room temperature and 55 MPa at 1350 ℃. The phase composition and microstructure of the combustion products were identified by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

  17. Phase composition of murataite ceramics for excess weapons plutonium immobilization

    Science.gov (United States)

    Sobolev, I. A.; Stefanovsky, S. V.; Myasoedov, B. F.; Kullako, Y. M.; Yudintsev, S. V.

    2000-07-01

    Among the host phases for actinides immobilization, murataite (cubic, space group Fm3m) with the general formula A4B2C7O22-x (A=Ca, Mn, Na, Ln, An; B=Mn, Ti, Zr, AnIV; C=Ti, Al, Fe; 0ceramics in detail has shown occurrence of several murataite varieties with three-, five-, and eight-fold fluorite unit cells. [1-3] The goal of the present step of work is to study an effect of waste elements on phase composition of murataite ceramic and isomorphic capacity of waste elements.

  18. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  19. Broadband dielectric response of AlN ceramic composites

    Directory of Open Access Journals (Sweden)

    Iryna V. Brodnikovska

    2014-03-01

    Full Text Available Aluminium nitride (AlN is considered as a substrate material for microelectronic applications. AlN ceramic composites with different amount of TiO2 (up to 4 vol.% were obtained using hot pressing at different sintering temperature from 1700 to 1900 °C. It was shown that milling of the raw AlN powder has strongly influence on sintering and improves densification. Broadband dielectric spectroscopy was used as a nondestructive method for monitoring of the ceramic microstructures. TiO2 additive affects the key properties of AlN ceramics. Thus, porosity of 0.1 %, dielectric permeability of σ = 9.7 and dielectric loss tangent of tanδ = 1.3·10-3 can be achieved if up to 2 vol.% TiO2 is added.

  20. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Y.C.; Baaklini, G.Y.; Rokhlin, S.I.

    1993-05-01

    This paper addresses the application of ultrasonic sensing to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock or oxidation at elevated temperatures, which often results in elastic anisotropy. This damaged-induced anisotropy is determined by measuring the velocities of ultrasonic waves in different propagation directions. Thermal shock damage is assessed in ceramic samples of reaction bonded silicon nitride (RBSN). Thermal shock treatment from different temperatures up to 1000 C is applied to produce the microcracks. Results indicate that most microcracks produced by thermal shock are located near sample surfaces. Ultrasonic measurements using the surface wave method are found to correlate well with measurements of degradation of mechanical properties obtained independently by other authors using destructive methods. Oxidation damage is assessed in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hr. The Youngs' modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1200 C. This agrees well with the results of destructive tests by other authors. On the other hand, the transverse moduli obtained from ultrasonic measurements decrease continually until 1200 C. Measurements on the shear stiffnesses show behavior similar to the transverse moduli. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  1. Assessment of damage in ceramics and ceramic matrix composites using ultrasonic techniques

    Science.gov (United States)

    Chu, Y. C.; Baaklini, G. Y.; Rokhlin, S.I.

    1993-01-01

    This paper addresses the application of ultrasonic sensing to damage assessment in ceramics and ceramic matrix composites. It focuses on damage caused by thermal shock or oxidation at elevated temperatures, which often results in elastic anisotropy. This damaged-induced anisotropy is determined by measuring the velocities of ultrasonic waves in different propagation directions. Thermal shock damage is assessed in ceramic samples of reaction bonded silicon nitride (RBSN). Thermal shock treatment from different temperatures up to 1000 C is applied to produce the microcracks. Results indicate that most microcracks produced by thermal shock are located near sample surfaces. Ultrasonic measurements using the surface wave method are found to correlate well with measurements of degradation of mechanical properties obtained independently by other authors using destructive methods. Oxidation damage is assessed in silicon carbide fiber/reaction bonded silicon nitride matrix (SCS-6/RBSN) composites. The oxidation is done by exposing the samples in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hr. The Youngs' modulus in the fiber direction as obtained from ultrasonic measurements decreases significantly at 600 C but retains its original value at temperatures above 1200 C. This agrees well with the results of destructive tests by other authors. On the other hand, the transverse moduli obtained from ultrasonic measurements decrease continually until 1200 C. Measurements on the shear stiffnesses show behavior similar to the transverse moduli. The results of this work show that the damage-induced anisotropy in both ceramics and ceramic matrix composites can be determined successfully by ultrasonic methods. This suggests the possibility of assessing damage severity using ultrasonic techniques.

  2. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng(王鹏); ZHU,Guo-Yi(朱果逸)

    2002-01-01

    Graphite powder-supported cupric hexacyanoferrate (CuHCF)nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite, which was used as electrode material to fabricate surface-renewable CuHCF-modified electrodes. Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voitammetry.Cyclic voltammograms at various scan rates indicated that peak currents were surface-confined at low scan rates. In the presence of glutathione, a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes. In addition, the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper, as well as ease of preparation, and good chemical and mechanical stability in a flowing stream.

  3. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng; ZHU,Guo-Yi

    2002-01-01

    Graphite powder-supported cupric hexacyanoferrate(CuHCF) nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite,which was used as electrode materials to fabricate surface-renewable CuHCF-modified electrodes.Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voltammetry. Cyclinc voltammograms at various scan rates indicated that peak currents were suface-confined at low scan rates.In the presence of glutathione,a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes.In addition,the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper,as well as ease of preparation,and good chemical and mechanical stability in a flowing stream.

  4. Mechanical properties of alumina-zirconia composites for ceramic abutments

    Directory of Open Access Journals (Sweden)

    Maria Cecilia Corrêa de Sá e Benevides de Moraes

    2004-12-01

    Full Text Available The need for new materials to substitute injured or damaged parts of the human body has led scientists of different areas to investigate bioceramics since the 70's, when other materials in use started to show rejection problems. Ceramics show some advantages like being the material that best mimics the bone tissue, although present low toughness when compared with the metallic materials. As patients have become more and more demanding regarding esthetic and biocompatibility aspects of their dental restorations, ceramic material has become a main object of scientific interest especially from the material point of view. The alumina-zirconia composites are one of the relatively good and promising candidate for biomaterials application, due to biocompatibility and their mechanical properties that combines high flexural strength with a high toughness. The aim of the present work is to analyze the mechanical properties of these composites, where Y-TZP zirconia content was varied from 5 to 80 wt.% These systems can achieve a flexural strength 93 % and fracture toughness 29 % superior when compared to the pure alumina ceramics. These results showed that ceramic abutments components can be prepared for prosthetic rehabilitations with dental implants.

  5. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  6. NANOSTRUCTURED CERAMICS AND COMPOSITES FOR REFRACTORY APPLICATIONS IN COAL GASIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    Paul Brown

    2005-01-31

    A class of ceramics, capable of exhibiting low coefficients of thermal expansion and catalytic properties was investigated. Investigations were directed towards nanoengineering of NZP ceramics and NZP-based composites by chemical means by controlling their compositions and processing variables. NaZr{sub 2}(PO{sub 4}){sub 3} (NZP) was synthesized by combining water-soluble precursors leading to the precipitation of a gel that was dried, calcined, pressed into pellets, then fired at 850 C. Without chemical additives, the resulting ceramic comprised pores ranging in size from approximately 25 to 50 nm and a surface area of about 30m{sup 2}/g. Hydroxyapatite, which has a needle-like morphology, was mechanically mixed with the calcined gel to template NZP crystallization. What resulted was a coarsening of the pore structure and a decrease in surface area. When copper nitrate was added to the solution during synthesis, the resulting ceramic underwent shrinkage upon firing as well as an increase in strength. HAp and copper additions combined resulted in 40% volume shrinkage and a doubling of the tensile strength to 16MPa. A very different type of porosity was achieved when silica was partly substituted for phosphorous in the NZP structure. Na{sub 3}Zr{sub 2}(Si{sub 2}P)O{sub 12} (NASCION) was synthesized in the same manner as NZP, but the fired ceramic possessed a reticulated pore structure comprising large cavities ranging in size from 5 to 50 {micro}m. The NASCION ceramic either shrank or expanded upon firing depending on when the silica was added during synthesis. When the silica precursor (amorphous, precipitated silica) was added before the calcining step, the pressed pellets expanded during firing, whereas they shrank when the silica was added after the gel was calcined. The observed dilation increased with increasing calcining temperature and particle size, up to 26%. The contraction of the ceramic when fired increased with increasing calcining temperature and a

  7. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  8. FRACTURAL PROCESS AND TOUGHENING MECHANISM OF LAMINATED CERAMIC COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Based on the model of multi-layer beam and the assumption of micro-inhomogeneity of material, the 3D fractural characteristics of laminated ceramic composites have been studied with numerical simulation. Under three-point bending load, crack initiation, coalescence, propagation, tuning off in the weak interface and final rupture have been simulated. The spatial distribution and evolution process of acoustic emission are also presented in the paper. The simulation verifies the primary mechanism of the weak interface inducing the crack to expand along there and absorbing the fractural energy. The disciplinary significance of the effect of strength and properties of material on the toughness and strength of laminated ceramic composites is, therefore,discussed in this paper.

  9. Strength analysis of filament-wound composite tubes

    Directory of Open Access Journals (Sweden)

    Vasović Ivana

    2010-01-01

    Full Text Available The subject of this work is focused on strength analysis of filament-wound composite tubes made of E glass/polyester under internal pressure. The primary attention of this investigation is to develop a reliable computation procedure for stress, displacement and initial failure analysis of layered composite tubes. For that purpose we have combined the finite element method (FEM with corresponding initial failure criterions. In addition, finite element analyses using commercial code, MSC/NASTRAN, were performed to predict the behavior of filament wound structures. Computation results are compared with experiments. Good agreement between computation and experimental results are obtained.

  10. Mechanical properties of silver matrix composites reinfroced with ceramic particles

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2006-04-01

    Full Text Available Purpose: Silver, silver alloys, as well as silver matrix based composites have been well known and applied in the electrotechnical and electronics industry for several decades. For many applications in electrotechnology, including electric contacts and brushes, unreinforced sliver alloys do not meet the requirements concerning mainly durability and wear resistance, first of all to tribological and electroerosive wear. These wear processes may be prevented by introducing to silver reinforcement particles and alloys. The target of the research included basic mechanical properties determination of the silver matrix composites reinforced with ceramic particles, manufactured with the use of suspension methods.Design/methodology/approach: In the presented paper the authors demonstrate possibilities of manufacturing of silver matrix composites on the way of casting technology utilization.Findings: The results of the research prove that applied suspension technology, based on introducing of agglomerated foundry alloy which is the carrier for reinforcement particles (SiC lub Al2O3 allows to produce in an effective and, what is important, in an economically attractive way, sliver alloys based composites.Research limitations/implications: The researches on the structure of manufactured composites and their mechanical properties that are presented in the paper prove the possibilities of mechanical mixing technology application for producing mechanical and stable connection between silver matrix and ceramic particles of aluminium oxide and silicon carbide.Originality/value: The manufacturing of this type of composites is based most of all on the utilization of powder metallurgy techniques. However the obtained results of the research prove that there is a possibility of silver matrix composites forming in the casting and plastic working processes. Extrusion process carried out in the hydraulic press KOBO has its favourably influence on ceramic reinforcement

  11. Ceramic-metal composite formation by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Labs., Albuquerque, NM (United States); Fahrenholtz, W.G. [New Mexico Univ., Albuquerque, NM (United States). Advanced Materials Lab.; Lakshman, B.B. [Sandia National Labs., Albuquerque, NM (United States)

    1996-11-01

    Ceramic-metal composites can be made to near-net-shape by reactive penetration of dense ceramic preforms by molten metals. Reactive metal penetration is driven by a strongly negative Gibbs energy for reaction. For Al, the general form of the reaction is (x+2) Al + (3/y) MO[sub y] yields Al[sub 2]O[sub 3] + M[sub 3/y]Al[sub x], where MO[sub y] is an oxide that is wet by molten Al. In low PO[sub 2] atmospheres and at temperatures above about 900 degrees C, molten Al reduces mullite to produce Al[sub 2]O[sub 3] and Si. The Al/mullite reaction has a delta G[sub r] degree(927 degrees C) of -338 per mole of mullite and, for fully dense mullite, the theoretical volume change on reaction is less than 1%. Experiments with commercial mullite containing a silicate grain boundary phase average less than 2% volume change on reaction. In the Al/mullite system, reactive metal penetration produces a fine-grained alumina skeleton with an interspersed metal phase. With > or =15 vol.% excess aluminum, mutually interpenetrating ceramic-metal composites are produced. Properties measurements show that ceramic-metal composites produced by reactive metal penetration of mullite by Al have a Young`s modulus and hardness similar to that of Al[sub 2]O[sub 3], with improved fracture toughness. Other compositions also are candidates for in- situ reaction synthesis, but they exhibit differences in reaction kinetics, most probably due to different wetting behavior.

  12. Calcium phosphate-based ceramic and composite materials for medicine

    International Nuclear Information System (INIS)

    The topical problems in chemistry and technology of materials based on calcium phosphates aimed at both the replacement of damaged bone tissue and its regeneration are discussed. Specific features of the synthesis of nanocrystalline powders and the fabrication of ceramic implants are described. Advances in the development of porous scaffolds from resorbable and osteoconductive calcium phosphates and of hybrid composites that form the basis of bone tissue engineering are considered.

  13. Stereological characterization of crack path transitions in ceramic matrix composites

    Indian Academy of Sciences (India)

    Parag Bhargava; B R Patterson

    2001-04-01

    All ceramic composites involve a mismatch in physical properties the extent of which differs from one composite to another. Mismatch in thermal expansion ( ) and elastic modulus (E) is known to produce stresses that influence the path of a propagating crack. Thus, the relative effect of thermal and elastic mismatch on the crack path is expected to change with change in stress intensity. We propose that the crack path in ceramic composites should undergo a transition with the crack being strongly influenced by the thermal mismatch stresses at low stress intensity and elastic mismatch stresses at high stress intensities. Thus, a material in use under different applications each with its own loading conditions is expected to exhibit different crack propagation tendencies which may be reflected in the – characteristics of the composite material. In the present work several model composites with different combinations of thermal and elastic mismatch have been considered. Cracks propagating at different sub-critical stress intensities (velocities) were generated by a novel indentation technique. Each indentation was performed at a constant displacement rate and a peak load. A range of displacement rates were used to produce cracks propagating at different velocities. The indentations were made using a Vickers indentor fitted in a universal mechanical testing machine. The crack paths in composites were quantified by stereological technique and the proposed theory was verified.

  14. Recent developments in transparent spinel ceramic and composite windows

    Science.gov (United States)

    Bayya, Shyam; Villalobos, Guillermo; Kim, Woohong; Sanghera, Jas; Chin, Geoff; Hunt, Michael; Sadowski, Bryan; Miklos, Fritz; Aggarwal, Ishwar

    2013-09-01

    The U.S. Naval Research Laboratory has pioneered the development of sintering processes for making highly transparent optical ceramics. For example, we have demonstrated the fabrication of record low absorption loss spinel as an exit window for High Energy Laser systems and rare earth doped Y2O3 and Lu2O3 for solid-state ceramic lasers. We have also developed thick spinel windows for submarine photonic masts and predicted the performance of an imaging system using testing and modeling. More recently, we have developed a novel approach of hot pressing where a transparent ceramic is produced in the net shape without requiring post polishing. This technology will result in significant cost savings associated with polishing the final optical element. We are also developing motheye structures on spinel surface to provide rugged anti-reflective solutions. We had earlier identified a Barium GalloGermanate (BGG) glass with matching index and expansion coefficient to spinel. We had demonstrated fabrication of a laminated dome for the Joint Air to Ground Missile (JAGM) program and the technology was transitioned to industry. We have pushed this technology further by developing a BGG glass - spinel ceramic transparent micro-composite, which can be processed well below spinel sintering temperatures. To address the relatively lower strength of BGG glass compared with spinel, we developed an ion-exchange process and achieved strengths up to 450 MPa. This paper gives a summary of our recent findings.

  15. Effect of Rare Earth Phosphate Composite Materials on Cleanout Oil-Dirty Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    Liang Jinsheng; Zhang Jin; Liang Guangchuan; Wang Lijuan; Li Guosheng; Meng Junping; Pan Yanfen

    2004-01-01

    The ceramics with cleaning easily up oil-dirty property were prepared by doping enamel slurry with rare earth elements phosphate composite materials, and then the influence mechanisms of rare earth elements phosphate composite materials on the cleaning easily up oil-dirty property of ceramic were studied by testing the surface tension and contact angle of water, latex stability inside of ceramic product. Results that the ceramic doped enamel slurry with rare earth phosphate composite materials can reduce obviously the surface tension and contact angle of water, and make latex more stable, and so the ceramics possess excellent cleanout oil-dirty property.

  16. Carbon–ceramic composites for enzyme immobilization

    OpenAIRE

    Lathouder, Karen de; Lozano Castelló, Dolores; Linares Solano, Ángel; Wallin, Sten A.; Kapteijn, Freek; Moulijn, Jacob

    2006-01-01

    Tunable carbon nanofiber-coated monoliths as carriers for enzyme adsorption are presented. Carbon-nanofibers (CNFs) were grown on monoliths with different microstructure. ‘‘Classical’’ cordierite monoliths were compared to novel acicular mullite (ACM) monoliths, with a more open wall structure. This open structure allows for a higher CNF-loading without affecting the open structure of the monoliths. The composites were used as a carrier for lactase from Aspergillus oryzae. ACM monoli...

  17. Magnetic Resonance Imaging of Gel-cast Ceramic Composites

    Science.gov (United States)

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.

    1997-01-16

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  18. Ceramic compositional analysis in archaeological perspective

    Energy Technology Data Exchange (ETDEWEB)

    Bishop, R.L.; Rands, R.L.; Holley, G.R.

    1980-01-01

    The primary significance of compositional analysis in archaeology lies on the spatial dimension, in distinguishing products made by locally or regionally-based groups. If compositional analysis is to be carried beyond the descriptive recording of similarities and differences, the resource procurement zone (and its geographical relationship to inferred places of manufacture) is a basic operational concept (Rands and Bishop 1980). A zonal concept is clearly indicated in the case of pottery, which frequently is derived from raw materials, clay and temper, that do not necessarily coincide in their place of procurement. Moreover, depending on geomorphological and geochemical variables, these materials may show considerable homogeneity over a fairly extended area. On the other hand, unless there is strong, selective patterning in the exploitation of resources, great heterogeneity within a restricted region may result in fragmented procurement zones that are difficult to equate with the products of specific manufacturing centers. Under favorable circumstances, however, it appears that methods of compositional analysis are approaching the point at which microzones of limited geographical extent can be recognized and assigned heuristically useful boundaries.

  19. Toughening and strengthening of ceramics composite through microstructural refinement

    Science.gov (United States)

    Anggraini, Lydia; Isonishi, Kazuo; Ameyama, Kei

    2016-04-01

    Silicon carbide with 50 mass% zirconia ceramic matrix composites were processed by mechanical milling (MM) followed by spark plasma sintering (SPS). By controlling the parameters of MM and SPS, an ultra-fine ZrO2 grain was homogeneously dispersed and refined on the surface of a fine SiC powder, forming a harmonic microstructure. The mechanical properties and the densification behavior of the SiC-ZrO2 composites were investigated. The effects of the milling time on the microstructure and on the mechanical properties of the composite are discussed. The results indicate that the composite mechanically milled for 144 ks and sintered at 1773 K had the highest relative density of 98 %, along with a fracture toughness of 10.7 MPa.m1/2 and a bending strength of 1128 MPa. These superior mechanical properties were influenced by the microstructure characteristics such as the homogeneous grain dispersion. Thus, the microstructural refinement forming harmonic dispersion can be considered a remarkable design tool for improving the mechanical properties of SiC-ZrO2, as well as other ceramic composite materials.

  20. SHS/PHIP of ceramic composites using ilmenite concentrate

    Energy Technology Data Exchange (ETDEWEB)

    Kholghy, M. [Yerevan State University and Isfahan University of Technology, Dept. of Materials Eng (Iran, Islamic Republic of); Kharatyan, S. [Yerevan State University, Yerevan, A. Manukyan str. 1, AM-0025 (Armenia); Edris, H., E-mail: h-edris@cc.iut.ac.i [Isfahan University of Technology, Dept. of Materials Eng. Isfahan, 8415683111 (Iran, Islamic Republic of)

    2010-07-23

    Self-propagating high-temperature synthesis (SHS) process in the mixture of ilmenite, boron carbide and aluminum combined with a pseudo hot isostatic pressing (PHIP) is used in this research to produce a compact multi-ceramic composite Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. Several tests were performed to identify the optimum partial weight percent of the ilmenite, boron carbide and aluminum to produce a suitable amount of each components of the product. On the other hand, a number of tests were performed to measure the delay time, optimum compaction time and optimum compaction force to produce a compact high toughness samples. The results of phase analysis using XRD tests and microstructure using SEM and EDS show that the product is a multi-ceramic composite of the Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. It was shown that there are no primary reactants in the product. In this work, the combustion characteristics (combustion wave propagation velocity and temperature) of the process, as well as density and hardness of the combustion product were measured. The fracture toughness of the product was measured using Vickers indenter and Brazilian test. This shows that the samples have a high toughness in comparison to conventional ceramics.

  1. Neural network applied to elemental archaeological Marajoara ceramic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S., E-mail: rosimeiritoy@yahoo.com.b, E-mail: camunita@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Boscarioli, Clodis, E-mail: boscarioli@gmail.co [Universidade Estadual do Oeste do Parana, Cascavel, PR (Brazil). Centro de Ciencias Exatas e Tecnologicas. Colegiado de Informatica; Hernandez, Emilio D.M., E-mail: boscarioli@gmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica; Neves, Eduardo G.; Demartini, Celia C., E-mail: eduardo@pq.cnpq.b [Museu de Arqueologia e Etnologia (MAE/USP), Sao Paulo, SP (Brazil)

    2009-07-01

    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  2. Neural network applied to elemental archaeological Marajoara ceramic compositions

    International Nuclear Information System (INIS)

    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  3. Summary of workshop on ceramic composite interface coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    Commercialization of fiber-reinforced composites has been limited because of the stability of the interface coatings that control the mechanical properties of the composites. Typical materials are currently manufactured with pyrolytic carbon interface coatings that perform well in inert atmospheres or when stresses are kept very low (<70 MPa). Unfortunately, carbon coatings are not stable at high temperatures in air or oxidizing conditions which results in degradation of the mechanical properties of the composites. The problem of oxidation resistant interface coatings is not unique to the Fossil Program. Such coatings are also a concern to the United States Air Force, the Continuous Fiber-reinforced Ceramic Composites Program, the Fusion Energy Materials Program, and to the European Community. This workshop was organized to compare and discuss the need for and development of oxidation-resistant interface coatings in each of these programs.

  4. Dielectric properties of BST/MZO ceramic composites

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Ba0.6Sr0.4TiO3/Mg1-xZnxO (MZO, x = 0, 0.05, 0.10, 0.15 and 0.20) ceramic composites were prepared by traditional ceramic processing. The crystal structure, fracture surface morphology, and dielectric properties were investigated. The samples with x = 0, 0.05 and 0.10 exhibited favorable sintering behavior, and homogeneous diphase microstructure was obtained. Nevertheless, the microstructure of the samples with x = 0.15 and 0.20 was inhomogeneous and abnormal grain growth could be observed, and the abnormal grain growth induced the degradation of dielectric strength. The sample with x = 0.10 has relatively low dielectric loss (1.26×10-3) and the optimal FOM value (about 174).

  5. Dielectric properties of BST/MZO ceramic composites

    Institute of Scientific and Technical Information of China (English)

    GUI JianDong; WANG Yi; DONG GuiXia; DU Jun

    2009-01-01

    Ba0.6Sr0.4TiO3/Mg1-xZnxO (MZO, x = 0, 0.05, 0.10, 0.15 and 0.20) ceramic composites were prepared by traditional ceramic processing. The crystal structure, fracture surface morphology, and dielectric properties were investigated. The samples with x = 0, 0.05 and 0.10 exhibited favorable sintering be-havior, and homogeneous diphase microstructure was obtained. Nevertheless, the microstructure of the samples with x = 0.15 and 0.20 was inhomogeneous and abnormal grain growth could be observed, and the abnormal grain growth induced the degradation of dielectric strength. The sample with x = 0.10 has relatively low dielectric loss (1.26×10-3) and the optimal FOM value (about 174).

  6. Nondestructive evaluation of a ceramic matrix composite material

    Science.gov (United States)

    Grosskopf, Paul P.; Duke, John C., Jr.

    1992-01-01

    Monolithic ceramic materials have proven their usefulness in many applications, yet, their potential for critical structural applications is limited because of their sensitivity to small imperfections. To overcome this extreme sensitivity to small imperfections, ceramic matrix composite materials have been developed that have the ability to withstand some distributed damage. A borosilicate glass reinforced with several layers of silicon-carbide fiber mat has been studied. Four-point flexure and tension tests were performed not only to determine some of the material properties, but also to initiate a controlled amount of damage within each specimen. Acousto-ultrasonic (AU) measurements were performed periodically during mechanical testing. This paper will compare the AU results to the mechanical test results and data from other nondestructive methods including acoustic emission monitoring and X-ray radiography. It was found that the AU measurements were sensitive to the damage that had developed within the material.

  7. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.

    2013-01-01

    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  8. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

    Science.gov (United States)

    Boyle, Robert

    2014-01-01

    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  9. The ceramic-cup microwave ion source for sealed-tube neutron generator

    Science.gov (United States)

    Jing, Shiwei; Li, Wensheng; Gu, Li; Liu, Linmao

    2001-01-01

    A microwave proton source for sealed-tube neutron generator has been built in the radiation Technology Institute of Northeast Normal University. The plasma resonance chamber is made of 95%Al2O3 ceramic material. The microwave absorption as a function of the magnetic field and the pressure is studied. The microwave absorption efficiencies, (Pi-Pr)/Pi are more than 90% when the magnetic field at the microwave windows is 0.095 T and incident microwave power is 300-500 W, at the same time, the impedance between the microwave circuit and the plasma source is well matched. Two-grid multi-hole extraction electrodes are employed to extract ion. The maximum proton current of 30 mA is obtained when the extraction voltage is 5.4 KV and the incident microwave power is 300 W.

  10. Resin composite or ceramic inlays/onlays in posterior permanent teeth : a review of the literature

    OpenAIRE

    Breistrand, Joakim Lund; Juliussen, Øyvind

    2011-01-01

    Objective: To compare the clinical survival and long-term costs of extensive composite restorations to ceramic inlays and onlays. The hypothesis was that ceramic inlays and onlays can be more tooth substance saving and long-term economic for the patient than composite restorations. Methods: The dental literature, predominantly since 1990, was reviewed for prospective clinical studies of longevity of ceramic inlays/onlays and direct composite restorations in permanent posterior teeth. Only ...

  11. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  12. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    International Nuclear Information System (INIS)

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  13. Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

  14. Glass-ceramic frits for porcelain stoneware bodies: effects on sintering, phase composition and technological properties

    OpenAIRE

    Zanelli, Chiara; Baldi, Giovanni; Dondi, Michele; Ercolani, Giampaolo; Guarini, Guia; Raimondo, Maria Rosa

    2008-01-01

    In the present work, the effects of glass-ceramic frits (10wt%) added to a porcelain stoneware body in replacement of non-plastic raw materials, were evaluated simulating the tile-making process. Each glass-ceramic frit plays its own peculiar effect on the compositional properties and only some precursors behave as real glass ceramic materials. The positive influence of glass-ceramic precursors in promoting the sintering stands out when temperature onset densification and sintering rate are c...

  15. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  16. Composites (CFCCs) for low cost energy and cleaner environment. Continuous fiber ceramic composites program

    Energy Technology Data Exchange (ETDEWEB)

    1994-02-01

    For many industrial applications, materials are desired which combine light weight, high temperature strength, and stability in corrosive environments. Among competing materials, ceramics are noteworthy candidates for such applications. The use of ceramics is often constrained, however, by brittleness; i.e., low toughness. Ceramic composites are being developed to overcome this limitation. With recent advances in ceramic fiber technology, it is possible to design a composite material based on continuous ceramic fibers embedded in a ceramic matrix. The use of ceramic composites in industrial applications will result in reduced fuel consumption, but will also prevent airborne pollution (principally NO, SO{sub x}, CO{sub 2}, and particulates), and economically benefit the end user through energy and environmental savings and increased competitiveness. Industry will also benefit through increased productivity and consumers will benefit through lower energy and environmental costs and a cleaner environment. The development and use of CFCCs could become an important factor in the international competitiveness of U.S. industry. CFCCs will be a critical enabling material in the design and engineering of advanced components, systems, and processes. If CFCC technology is developed outside the United States, domestic users of these materials may be forced to rely on foreign suppliers of the products fabricated from CFCCs, as well as the materials themselves. Foreign countries, including Japan and France, have embarked on government-supported CFCC development efforts. With the market for CFCC products expected to be a $10 billion dollar market by 2010, CFCC development will be important for the competitiveness of U.S. industry and for retaining and creating jobs for U.S. citizens. This document summarizes the potential energy, environmental, and economic benefits that CFCCs will have for the U.S. economy and particularly for the industrial sector.

  17. Effect of Microstructure of Composite Powders on Microstructure and Properties of Microwave Sintered Alumina Matrix Ceramics

    Institute of Scientific and Technical Information of China (English)

    Hanmin Bian; Yong Yang; You Wang; Wei Tian; Haifu Jiang; Zhijuan Hu; Weimin Yu

    2013-01-01

    Two kinds of different structured alumina-titania composite powders were used to prepare alumina matrix ceramics by microwave sintering.One was powder mixture of alumina and titania at a micron-submicron level,in which fused-and-crushed alumina particles (micrometers) was clad with submicron-sized titania.The other was powder mixture of alumina and titania at nanometer-nanometer level,in which nano-sized alumina and nano-sized titania particles were homogeneously mixed by ball-milling and spray dried to prepare spherical alumina-titania composite powders.The effect of the microstructure of composite powders on microstructure and properties of microwave sintered alumina matrix ceramics were investigated.Nano-sized composite (NC) powder showed enhanced sintering behavior compared with micro-sized composite (MC) powders.The asprepared NC ceramic had much denser,finer and more homogenous microstructure than MC ceramic.The mechanical properties of NC ceramic were significantly higher than that of MC ceramic,e.g.the flexural strength,Vickers hardness and fracture toughness of NC ceramic were 85.3%,130.3% and 25.7% higher than that of MC ceramic,respectively.The improved mechanical properties of NC ceramic compared with that of MC ceramic were attributed to the enhanced densification and the finer and more homogeneous microstruc.ture through the use of the nanostructured composite powders.

  18. New toughening concepts for ceramic composites from rigid natural materials.

    Science.gov (United States)

    Mayer, George

    2011-07-01

    The mechanisms underlying the toughening in rigid natural composites exhibited by the concentric cylindrical composites of spicules of hexactinellid sponges, and by the nacre (brick-and-mortar) structure of mollusks such as Haliotis rufescens (red abalone), as well as the crossed-lamellar structure of Strombus gigas (queen conch) show commonalities in the manner in which toughening takes place. It is proposed that crack diversion, a new kind of crack bridging, resulting in retardation of delamination, creation of new surface areas, and other energy-dissipating mechanisms occur in both natural systems. However, these are generally different from the toughening mechanisms that are utilized for other classes of structural materials. Complementary to those mechanisms found in rigid natural ceramic/organic composites, special architectures and thin viscoelastic organic layers have been found to play controlling roles in energy dissipation in these structures. PMID:21565715

  19. Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra

    2005-09-30

    This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

  20. Novel tests and inspection methods for textile reinforced composite tubes

    Directory of Open Access Journals (Sweden)

    W. Hufenbach

    2005-12-01

    Full Text Available Purpose: This paper describes innovative lightweight applications of fiber and textile reinforced polymers in aircraft, automotive and chemical industry.Design/methodology/approach: This paper deals with modern test methods of braided composite tube specimens as basic elements of modern composites. The tubes subjected to strength tests under superposed compressive, tensile and internal pressure loadings, and tested by the acoustic emission method for damage detection.Findings: For the quality assessment and here, especially for the verification of fibre orientations after manufacture, the X-ray method is an advantageous inspection method. For the identification of fracture modes, after uni- and biaxial mechanical test under tensile, compressive and torque loads as well under inner pressure loading the computer tomography CT is used. The acoustic emission to assess for damage detection in braided composite pipes, and mechanical loading. Moreover, from the applied techniques the information concerned quality of a manufactured specimen, damage propagation and determination the types of damages can be obtained.Research limitations/implications: Those three methods assure very good and promising results having one limitation in case of volume of a tested sample, e.g in the CT device, an allowable diameter of an investigated tubular specimen amounts to 150mm.Practical implications: Use of the methods resulted in improved efficiency of test process and analysis of GFRP tubular specimens.Originality/value: The paper describes the new implicated test and inspection methods for textile reinforced composite tubes.

  1. Reinforcing and toughening alumina/titania ceramic composites with nano-dopants from nanostructured composite powders

    International Nuclear Information System (INIS)

    Nanostructured alumina/titania composite powders were prepared using nanosized alumina and titania doped with nanosized zirconia and ceria through ball-milling, spray drying and heat treating. The nanostructured reconstituted powders were then cool isostatic pressed and pressureless sintered into bulk ceramic composites. The phase constitution and microstructures of as-prepared ceramic composites were characterized by using X-ray diffractometer and scanning electron microscope. The mechanical properties of the ceramic composites were evaluated by Vickers hardness test, flexural strength test and fracture toughness test. The effects of nano-dopants and sintering temperatures on the microstructures and mechanical properties of the composites were investigated. It was found that nano-dopants had the effects of lowering sintering temperature, accelerating densification, reinforcing and toughening the composites. The maximum flexural strength, fracture toughness and Vickers hardness of the composites with nano-dopants were 51, 20 and 56% higher than that of the composites without nano-dopants. The reinforcing and toughening mechanisms are discussed in detail.

  2. Analytical Micromechanics Modeling Technique Developed for Ceramic Matrix Composites Analysis

    Science.gov (United States)

    Min, James B.

    2005-01-01

    Ceramic matrix composites (CMCs) promise many advantages for next-generation aerospace propulsion systems. Specifically, carbon-reinforced silicon carbide (C/SiC) CMCs enable higher operational temperatures and provide potential component weight savings by virtue of their high specific strength. These attributes may provide systemwide benefits. Higher operating temperatures lessen or eliminate the need for cooling, thereby reducing both fuel consumption and the complex hardware and plumbing required for heat management. This, in turn, lowers system weight, size, and complexity, while improving efficiency, reliability, and service life, resulting in overall lower operating costs.

  3. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh

    1993-01-01

    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms are...... discussed. For distributed matrix micro cracking a continuum damage model is used as the basis for describing the associated stress-strain behavior. A simplified analysis of frictional sliding at the fiber/matrix inter face is made to elucidate its effect on the stress-strain response....

  4. Fabrication Routes for Continuous Fiber-Reinforced Ceramic Composites (CFCC)

    Science.gov (United States)

    DiCarlo, James A.; Bansal, Narottam P.

    1998-01-01

    The primary approaches used for fabrication of continuous fiber-reinforced ceramic composite (CFCC) components have been reviewed. The CFCC fabrication issues related to fiber, interface, and matrix have been analyzed. The capabilities, advantages and limitations of the five matrix-infiltration routes have been compared and discussed. Today, the best fabrication route for the CFCC end-user is not clear and compromises need to be made depending on the details of the CFCC application. However, with time, this problem should be reduced as research continues to develop advanced CFCC constituents and fabrication routes.

  5. Recent trend and problems of whisker reinforced composite ceramics. Whisker fukugo ceramics no genjo to kadai

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Wonseung; Hayashi, K. (The Univ. of Tokyo, Tokyo (Japan). Inst. of Industrial Science)

    1994-03-01

    The maximum purpose of the whisker composite is to overcome a brittleness of the ceramics and to raise a reliability. In order to do so, it is required that a toughening mechanism by the whisker should be investigated, and that an addition effect of the whisker should be exhibited to be the maximum by an improvement of the process. For the sake of using the composite ceramics as the high temperature structural materials in a wide range, in addition, besides the mechanical properties such as a fracture toughness (K[sub IC]) and a flexural strength (FS), the various properties such as a resistance to oxidation, fatigue strength, creep strength, thermal shock resistance, wear and abrasion resistance and so forth are necessary to be investigated. Because the kinds of whisker used, kind and quantity of the sintering auxiliary, preparation condition, evaluation method of K[sub IC] and FS and so forth are currently different depending on the researchers, and moreover the test procedure, specimen dimension and test condition are often different even in the same evaluation method, the mutual comparison of data are rather difficult. By achieving the furthermore toughening, by establishing the design technology and complex molding technology, by reducing the price drastically and so forth, an expansion of their application is expected. 115 refs., 9 figs., 4 tabs.

  6. The mechanical properties and microstructure of the bionic alloy-ceramic laminated composite

    International Nuclear Information System (INIS)

    Highlights: → The bionic alloy-ceramic laminated composite was fabricated by EB-PVD. → Mechanical properties and microstructure of laminated composite were investigated. → Laminated composite was heat treated in order to improve the tensile strength. -- Abstract: In the present work, the bionic alloy-ceramic laminated composite was fabricated by electron beam-physical vapor deposition method. The ingots of Ni-20Co-12Cr-4Al (wt.%) and ZrO2-8 mol%Y2O3 were used as the sources of the alloy layer and ceramic layer, respectively. The laminated composite was generally destroyed within the ceramic layer when the interlaminar strength was determined, which revealed that the excellent interface bonding between the ceramic layer and the alloy layer. The obvious diffusion interfaces between the ceramic and alloy layers were readily detected, which was favorable to the mechanical properties of the laminated composite. In the heat treatment process, the diffusion of the flaws within the ceramic layer and/or alloy layer to the interface between the ceramic layer and alloy layer was easier compared with the occurrence of interlaminar diffusion. It was confirmed by the X-ray diffractometer that the reaction of the ceramic layer with alloy layer was simple physical diffusion. The tensile strength of the laminated composite increased first and then decreased as the heat treatment time increased, which was attributed to the mutual reaction of the increase in the relative density with the formation of the flaws located at the interface.

  7. A study of ceramic-lined composite steel pipes prepared by SHS centrifugal-thermite process

    OpenAIRE

    Li Yuxin; Jiang Letao; Lu Qing; Bai Peikang; Liu Bin; Wang Jianhong

    2016-01-01

    Al2O3 ceramic-lined steel pipe was produced by self-propagating high-temperature synthesis centrifugal thermite process (SHS C-T process) from Fe2O3 and Al as the raw materials. The composition, phase separation and microstructures were investigated. The result showed the ceramic lined pipe is composed of the three main layers of various compositions, which were subsequently determined to be Fe layer, the transition layer and the ceramic layer. Fe layer is ...

  8. Factors Affecting Fiber Design and Selection for Advanced Ceramic Composites

    Science.gov (United States)

    DiCarlo, James A.

    1998-01-01

    Structural Ceramic Matrix Composites (CMC) have the potential for application in the hot sections of a variety of advanced propulsion and power systems. It is therefore necessary to have a general understanding of the key properties of CMC and Reinforcing Fibers. This need is complicated by the wide variety of application conditions and structural requirements for which CMC's will be used, and the proprietary concerns of the design engineers. CMC's, to be successful, must display properties which are competitive with the currently used high temperature structural materials: (i.e., Iron and Nickel based superalloys, tough monolithic ceramics, and carbon/carbon composites.) Structural CMC offers several areas of competition: (1) performance, (i.e., strength and strength retention, creep resistance, and thermal conductivity), (2) reliability (i.e., environmental durability, and damage tolerance) and (3) processing (i.e., capability for varying sizes and shapes, and cost effective fabrication). The presentation further discusses, and illustrates with fiber and CMC data the key fiber properties and processes which strongly affect each CMC area of competition. The presentation further discusses the current knowledge of the important factors which control the key fiber properties. A design guidelines for the optimum fiber characteristics is developed, and the currently available fibers are compared against those guidelines.

  9. Synthesis of TiN/AlON composite ceramics

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The synthesis process of TiN/AlON composite ceramics was studied, the thermodynamics, mechanical properties and microstructures of TiN/AlON have also been investigated. The TiN/AlON composite ceramics has been synthesized by both hot-pressing and pressureless sintering. The characterizations of the material synthesized were analyzed with XRD (X-ray diffraction) and TEM (transmission electronic microscope). The density and toughness strength of TiN/AlON are 3.57 g/cm3 and 4.74 MPa@ m1/2, respectively. The bending strength was measured at both room temperature and high temperatures and the results are 399 MPa (room temperature), 406 MPa (1 073 K), 417 MPa (1 273 K) and 323 MPa (1 573 K). Pattern Recognition (PR) and Artificial Neural Network (ANN) were used to optimize the parameters and to predict the expected values. A proper parameter for pressureless sintering of TiN/AlON has been obtained and testified, the parameters are temperature (1978 K), AlN / (AlN + Al2O3) ratio (0.22), MgO (4.7%) and TiO2 (7.2%).

  10. Piezoelectric ceramic fibers for active fiber composites: a comparative study

    Science.gov (United States)

    Kornmann, Xavier; Huber, Christian; Elsener, Hans-Rudolf

    2003-08-01

    The morphology and the free strain performances of three different piezoelectric ceramic fibers used for the manufacture of active fiber composites (AFCs) have been investigated. The morphology of the fibers has a direct influence on the manufacture of the AFCs. Fibers with non-uniform diameters are more difficult to contact with the interdigitated electrodes and can be the cause of irreparable damages in AFCs. An indirect method requiring the use of a simple analytical model is proposed to evaluate the free strain of active fiber composites. This indirect method presents a relatively good agreement with direct free strain measurements performed with strain gages glued on both sides of an AFC. The results show a systematic difference of ca. 20 % between the indirect and the direct methods. However, the indirect method did not permit to see differences of piezoelectric performance between the types of fibers.

  11. Laser Machining of Melt Infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, D. C.; Ojard, G.; Brewer, D.

    2012-01-01

    As interest grows in considering the use of ceramic matrix composites for critical components, the effects of different machining techniques, and the resulting machined surfaces, on strength need to be understood. This work presents the characterization of a Melt Infiltrated SiC/SiC composite material system machined by different methods. While a range of machining approaches were initially considered, only diamond grinding and laser machining were investigated on a series of tensile coupons. The coupons were tested for residual tensile strength, after a stressed steam exposure cycle. The data clearly differentiated the laser machined coupons as having better capability for the samples tested. These results, along with micro-structural characterization, will be presented.

  12. Preparation of Ceramic Composite Pipes Through Paste Extrusion

    Institute of Scientific and Technical Information of China (English)

    Zhongchun Chen; Takenobu Takeda; Keisuke Kikuchi

    2000-01-01

    An experimental investigation was carried out in order to prepare ceramic composite pipes used for tubular solid oxide fuel cells by using a multi-billet extrusion technique. Particular emphasis was given to the forming possibility and extrusion behavior of a two-layer pipe consisting of NiO-YSZ(PSZ) (anode) and YSZ (electrolyte). It is shown that the extrusion pressure and binder content required decrease with increasing the fraction of nickel oxide in the anode layers. The porosity in the anode layers depends on the binder content in pastes. It is feasible to prepare anode/electrolyte composite pipes by means of co-extrusion of different pastes.Furthermore, it is possible to obtain sound sintered pipes even under pressureless sintering conditions.

  13. Modeling oxidation damage of continuous fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    Cheng-Peng Yang; Gui-Qiong Jiao; Bo Wang

    2011-01-01

    For fiber reinforced ceramic matrix composites (CMCs), oxidation of the constituents is a very important damage type for high temperature applications. During the oxidizing process, the pyrolytic carbon interphase gradually recesses from the crack site in the axial direction of the fiber into the interior of the material. Carbon fiber usually presents notch-like or local neck-shrink oxidation phenomenon, causing strength degradation. But, the reason for SiC fiber degradation is the flaw growth mechanism on its surface. A micromechanical model based on the above mechanisms was established to simulate the mechanical properties of CMCs after high temperature oxidation. The statistic and shearlag theory were applied and the calculation expressions for retained tensile modulus and strength were deduced, respectively. Meanwhile, the interphase recession and fiber strength degradation were considered. And then, the model was validated by application to a C/SiC composite.

  14. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Under Phase I, the feasibility of a novel thermal stress-free ceramic composite mechanical fastener system suitable for assembly of high-temperature composite...

  15. ELASTIC BEHAVIOR ANALYSIS OF 3D ANGLE-INTERLOCK WOVEN CERAMIC COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    Chang Yanjun; Jiao Guiqiong; Wang Bo; Liu Wei

    2006-01-01

    A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.

  16. Ultrasonic assessment of interfacial oxidation damage in ceramic matrix composites

    Science.gov (United States)

    Chu, Y. C.; Rokhlin, S. I.; Baaklini, G. Y.

    1993-01-01

    A new approach to characterizing oxidation damage in ceramic matrix composites using ultrasonic techniques is proposed. In this approach, the elastic constants of the composite are determined nondestructively by measuring the angular dependence of both longitudinal and transverse wave velocities. A micromechanical model for composites with anisotropic constituents is used to find the anisotropic properties of an effective fiber, which is a combination of the fiber and the interface. Interfacial properties are extracted from the properties of this effective fiber by analyzing the difference between effective and actual fiber properties. Unidirectional /0/28 SiC/Si3N4 composites with 30 percent fiber volume fraction and 30 percent matrix porosity are used. The samples are exposed in a flowing oxygen environment at elevated temperatures, up to 1400 C, for 100 hours and then measured by ultrasonic methods at room temperature. The Young's modulus in the fiber direction of the sample oxidized at 600 C decreased significantly but it was unchanged for samples oxidized at temperatures above 1200 C. The transverse moduli obtained from ultrasonic measurements decrease continuously up to 1200 C. The shear stiffnesses show behavior similar to the transverse moduli. The effective elastic moduli of the interfacial carbon coating are determined from the experimental data, and their change due to thermal oxidation is discussed.

  17. 15th annual conference on composites and advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Baaklini, G.Y.; Bhatt, R.T.

    1991-01-01

    The room-temperature tensile testing of silicon carbide fiber reinforced reaction-bonded silicon nitride (SiC/RBSN) composite specimens was monitored by using in-situ x ray film radiography. Radiographic evaluation before, during, and after loading provided data on the effect of preexisting volume flaws (high density impurities, and local density variations) on the fracture behavior of composites. Results from (0)1, (0)3, (0)5, and (0)8 composite specimens, showed that x ray film radiography can monitor damage accumulations during tensile loading. Matrix cracking, fiber-matrix debonding, and fiber pullout were imaged throughout the tensile loading history of the specimens. Further, in-situ film radiography was found to be a helpful and practical technique for estimating interfacial shear strength between the SiC fiber and the RBSN matrix by the matrix crack spacing method. It is concluded that pretest, in-situ, and post-test radiography can provide for a greater understanding of ceramic matrix composite mechanical behavior, a verification of related experimental procedures, and a validation and development of related analytical models.

  18. Design Concepts for Cooled Ceramic Composite Turbine Vane

    Science.gov (United States)

    Boyle, Robert J.; Parikh, Ankur H.; Nagpal, VInod K.

    2015-01-01

    The objective of this work was to develop design concepts for a cooled ceramic vane to be used in the first stage of the High Pressure Turbine(HPT). To insure that the design concepts were relevant to the gas turbine industry needs, Honeywell International Inc. was subcontracted to provide technical guidance for this work. The work performed under this contract can be divided into three broad categories. The first was an analysis of the cycle benefits arising from the higher temperature capability of Ceramic Matrix Composite(CMC) compared with conventional metallic vane materials. The second category was a series of structural analyses for variations in the internal configuration of first stage vane for the High Pressure Turbine(HPT) of a CF6 class commercial airline engine. The third category was analysis for a radial cooled turbine vanes for use in turboshaft engine applications. The size, shape and internal configuration of the turboshaft engine vanes were selected to investigate a cooling concept appropriate to small CMC vanes.

  19. Multi-scale damage modelling in a ceramic matrix composite using a finite-element microstructure meshfree methodology.

    Science.gov (United States)

    Saucedo-Mora, L; Marrow, T J

    2016-07-13

    The problem of multi-scale modelling of damage development in a SiC ceramic fibre-reinforced SiC matrix ceramic composite tube is addressed, with the objective of demonstrating the ability of the finite-element microstructure meshfree (FEMME) model to introduce important aspects of the microstructure into a larger scale model of the component. These are particularly the location, orientation and geometry of significant porosity and the load-carrying capability and quasi-brittle failure behaviour of the fibre tows. The FEMME model uses finite-element and cellular automata layers, connected by a meshfree layer, to efficiently couple the damage in the microstructure with the strain field at the component level. Comparison is made with experimental observations of damage development in an axially loaded composite tube, studied by X-ray computed tomography and digital volume correlation. Recommendations are made for further development of the model to achieve greater fidelity to the microstructure. This article is part of the themed issue 'Multiscale modelling of the structural integrity of composite materials'.

  20. Improved C/SiC Ceramic Composites Made Using PIP

    Science.gov (United States)

    Easler, Timothy

    2007-01-01

    Improved carbon-fiber-reinforced SiC ceramic-matrix composite (C/SiC CMC) materials, suitable for fabrication of thick-section structural components, are producible by use of a combination of raw materials and processing conditions different from such combinations used in the prior art. In comparison with prior C/SiC CMC materials, these materials have more nearly uniform density, less porosity, and greater strength. The majority of raw-material/processing-condition combinations used in the prior art involve the use of chemical vapor infiltration (CVI) for densifying the matrix. In contrast, in synthesizing a material of the present type, one uses a combination of infiltration with, and pyrolysis of, a preceramic polymer [polymer infiltration followed by pyrolysis (PIP)]. PIP processing is performed in repeated, tailored cycles of infiltration followed by pyrolysis. Densification by PIP processing takes less time and costs less than does densification by CVI. When one of these improved materials was tested by exposure to a high-temperature, inert-gas environment that caused prior C/SiC CMCs to lose strength, this material did not lose strength. (Information on the temperature and exposure time was not available at the time of writing this article.) A material of the present improved type consists, more specifically, of (1) carbon fibers coated with an engineered fiber/matrix interface material and (2) a ceramic matrix, containing SiC, derived from a pre-ceramic polymer with ceramic powder additions. The enhancements of properties of these materials relative to those of prior C/SiC CMC materials are attributable largely to engineering of the fiber/ matrix interfacial material and the densification process. The synthesis of a material of this type includes processing at an elevated temperature to a low level of open porosity. The approach followed in this processing allows one to fabricate not only simple plates but also more complexly shaped parts. The carbon fiber

  1. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  2. Nondestructive damage evaluation in ceramic matrix composites for aerospace applications.

    Science.gov (United States)

    Dassios, Konstantinos G; Kordatos, Evangelos Z; Aggelis, Dimitrios G; Matikas, Theodore E

    2013-01-01

    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  3. Thermal stresses in composite tubes using complementary virtual work

    Science.gov (United States)

    Hyer, M. W.; Cooper, D. E.

    1988-01-01

    This paper addresses the computation of thermally induced stresses in layered, fiber-reinforced composite tubes subjected to a circumferential gradient. The paper focuses on using the principle of complementary virtual work, in conjunction with a Ritz approximation to the stress field, to study the influence on the predicted stresses of including temperature-dependent material properties. Results indicate that the computed values of stress are sensitive to the temperature dependence of the matrix-direction compliance and matrix-direction thermal expansion in the plane of the lamina. There is less sensitivity to the temperature dependence of the other material properties.

  4. Polymer/Ceramic Composite Membranes and Their Application in Pervaporation Process

    Institute of Scientific and Technical Information of China (English)

    刘公平; 卫旺; 金万勤; 徐南平

    2012-01-01

    Pervaporation (PV), as an environmental friendly and energy-saving separation technology, has been received increasing attention in recent years. This article reviews the preparation and application of macroporous ceramic-supported polymer composite pervaporation membranes. The separation materials of polymer/ceramic composite membranes presented here include hydrophobic polydimethylsiloxane (PDMS) and hydrophilic poly(vinyl alcohol) (PVA), chitosan (CS) and polyelectrolytes. The effects of ceramic support treatment, polymer solution properties, interfacial adhesion and incorporating or blending modification on the membrane structure and PV performance are discussed. Two in-situ characterization methods developed for polymer/ceramic composite membranes are also covered in the discussio.n. The.applications of these composite_membranesi_n_ pervaporation process are summarized as well, which contain the bio-fuels recovery, gasoline desulfuration and PV coupled process using PDMS/ceramic composite membrane, and dehydration of alcohols and esters using ceramic-supported PVA or PVA-CS composite membrane. Finally, a brief conclusion remark on polymer/ceramic composite mem- branes is given and possible future research is outlined.

  5. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-04-07

    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  6. Structure recognition from high resolution images of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

    2015-01-05

    Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

  7. Finite element analysis of composite tubes with integral ends subjected to bending loads

    OpenAIRE

    Adams, Michael B.

    1995-01-01

    An analytical investigation was perfonned to study the effect of applied bending loads on laminated composite tubes. Elasticity-based linear models were developed using finite element software to predict stresses within the individual plies of the tubes. The tubes under investigation were graphite/epoxy laminated composites with a stacking sequence of [0/-45/+45/90/90/+45/ -45/0] X 2 (Sixteen plies per tube). End pieces of isotropic titanium were integrally constructed with bon...

  8. Preparation of Machinable Y-TZP/LaPO4 Composite Ceramics by Liquid Precursor Infiltration

    Institute of Scientific and Technical Information of China (English)

    周振君; 杨正方; 袁启明; 李秀华

    2002-01-01

    A machinable Y-TZP/LaPO4 composite ceramic was prepared by infiltrating LaPO4 liquid precursor into Y-TZP porous ceramic. Sintered Y-TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y-TZP/LaPO4 composite ceramics containing different LaPO4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y-TZP/LaPO4 composite ceramics containing 2.3% to 7.5% (volume fraction) LaPO4 has good machinability as well as outstanding mechanical properties.

  9. Influence of Alumina Addition on the Optical Property of Zirconia/Alumina Composite Dental Ceramics

    Institute of Scientific and Technical Information of China (English)

    JIANG Li; LIAO Yunmao; LI Wei; WAN Qianbing; ZHAO Yongqi

    2011-01-01

    The influence of various alumina additions on the optical property of zirconia/alumina composite ceramics was investigated.The relative sintered densities,transmittances,color and the microstructure of the composite ceramics were studied.The experimental results showed that the relative sintered densities and transmittances decreased with alumina addition.The lightness increased obviously but the chroma change was small.Pure zirconia nanopowders sintered densely could obtain the relatively high transmittance,while the transmittance and the lightness of slight addition changed significantly.The zirconia/alumina composite ceramics with alumina addition less than 7.5wt% could achieve the relatively stable and reliable optical properties.

  10. Lightweight Ceramic Composition of Carbon Silicon Oxygen and Boron

    Science.gov (United States)

    Leiser, Daniel B. (Inventor); Hsu, Ming-Ta (Inventor); Chen, Timothy S. (Inventor)

    1997-01-01

    Lightweight, monolithic ceramics resistant to oxidation in air at high temperatures are made by impregnating a porous carbon preform with a sol which contains a mixture of tetraethoxysilane, dimethyldiethoxysilane and trimethyl borate. The sol is gelled and dried on the carbon preform to form a ceramic precursor. The precursor is pyrolyzed in an inert atmosphere to form the ceramic which is made of carbon, silicon, oxygen and boron. The carbon of the preform reacts with the dried gel during the pyrolysis to form a component of the resulting ceramic. The ceramic is of the same size, shape and form as the carbon precursor. Thus, using a porous, fibrous carbon precursor, such as a carbon felt, results in a porous, fibrous ceramic. Ceramics of the invention are useful as lightweight tiles for a reentry spacecraft.

  11. Numerical Homogenization of Protective Ceramic Composite Layers using the Hybrid Finite-Discrete Element Methods

    Directory of Open Access Journals (Sweden)

    Zainorizuan Mohd Jaini

    2013-12-01

    Full Text Available Innovative technologies have resulted in more effective ceramic composite as high rate loading-resistance and protective layer. The ceramic composite layer consists of ceramic frontal plate that bonded by softer-strong reinforced polymer network, consequently gains the heterogeneous condition. These materials serve specific purposes of defeating high rate loading and maintaining the structural integrity of the layer. Further due to the lack of a constituent material and tedious problem in heterogonous material modelling, a numerical homogenization is employed to analyse the isotropic material properties of ceramic composite layer in homogenous manner. The objective of this study is to derive a constitutive law of the ceramic composite using the multi-scale analysis. Two-dimensional symmetric macrostructure of the ceramic composite was numerically modelled using the hybrid finite-discrete element method to investigate the effective material properties and strength profile. The macrostructure was modelled as brittle material with nonlinear material properties. The finite element method is incorporated with a Rankine-Rotating Crack approach and discrete element to model the fracture onset. The prescribed uniaxial and biaxial loadings were imposed along the free boundaries to create different deformations. Due to crack initiation on the macrostructure, the averaged stresses were calculated to plot the stress-strain curves and the effective yield stress surface. From the multi-scale analysis, the rate-dependency of Mohr-Coulomb constitutive law was derived for the ceramic composite layer.

  12. Mechanical properties of dense to porous alumina/lanthanum hexaaluminate composite ceramics

    International Nuclear Information System (INIS)

    For development of new composite materials based on lanthanum hexaaluminate and alumina ceramics, a better understanding of the microstructure-properties relationship is essential. In this paper, attention was focused on the evaluation of mechanical properties of lanthanum hexaaluminate/alumina particulate composite. It was found out that the lanthanum hexaaluminate content plays a critical role in determination of the microstructure and mechanical properties of the composite ceramics. In situ formation of plate-like lanthanum hexaaluminate in the ceramic matrix was accompanied with formation of pores so that the microstructure shifted from dense to porous. Increasing the lanthanum hexaaluminate content up to a certain value enhanced the fracture toughness, increased the hardness, and increased the elastic modulus of the composite materials. Further increase in the lanthanum hexaaluminate content degraded the hardness as well as the elastic modulus of composite ceramics. The influence of lanthanum hexaaluminate on mechanical properties was described by means of microstructure, porosity, and intrinsic characteristics of lanthanum hexaaluminate.

  13. Bond strength durability of a resin composite on a reinforced ceramic using various repair systems

    NARCIS (Netherlands)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Leite, Fabiola; Bottino, Marco Antonio

    2009-01-01

    Objectives. This study compared the durability of repair bond strength of a resin composite to a reinforced ceramic after three repair systems. Methods. Alumina-reinforced feldspathic ceramic blocks (Vitadur-alpha(R)) (N=30) were randomly divided into three groups according to the repair method: PR-

  14. Thermodynamic Investigation of Synthesizaing Metastable β—Sialon—Alon Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    HUANGXiangdong; LIWenchao; 等

    1999-01-01

    Based on its thermodynamic analysis ,β-Sialon-Alon metastable composite ceramic has been prepared by hot pressing sintering,XRD results indicate that the product of hot pressing singering is indeed Sialon-Alon metastable omposite ceramic ,which is in accordance with thermodynamic analysis

  15. Minimal compliance design for metal–ceramic composites with lamellar microstructures

    DEFF Research Database (Denmark)

    Piat, R.; Sinchuk, Y.; Vasoya, M.;

    2011-01-01

    . Micromechanical models are applied for the calculation of the effective elastic properties of the composites. Optimized local lamella orientations and ceramic contents are calculated, and the difference between the initial (specimen with constant ceramic content and orientation) and the optimized designs...

  16. Marginal Adaptation of Indirect Composite, Glass-Ceramic Inlays and Direct Composite: An In Vitro Evaluation

    Directory of Open Access Journals (Sweden)

    F. Mahboub

    2010-06-01

    Full Text Available Objective: This experimental in vitro study compared marginal adaptation of indirect composite, glass-ceramic inlays and direct composite.Materials and Methods: Seventy-five recently extracted human molars were randomly divided into three groups (n=25 and mesio-occluso-distal cavities with the same dimensions were prepared in the teeth. Indirect composite and glass-ceramic inlays were fabricatedfollowing manufacturer's instructions and the marginal gap was measured by a stereomicroscope at magnification 40× before cementation. After cementation of inlays and restoring the third group by direct composite, all the specimens were thermocycled and the marginal gaps were measured exactly as previously described. Repeated measure ANOVA and post-hoc Tukey test were used for pairwise comparison of occlusal, proximal, and gingival marginal gaps in each group. One-way ANOVA and post-hoc Tukey test wereused for comparison of mean marginal gap in the three groups and for comparison of marginal gap before and after cementation in inlays, paired T-test was used.Results: The marginal gap of direct composite (19.96 μm was significantly lower than that of indirect composite inlay (48.47 μm, which in itself was significantly lower than that of glass-ceramic inlay (60.96 μm. In all the restorations, marginal gap in the gingival margin was significantly higher than occlusal and proximal margins. The marginal gap of inlays did not change after cementation and thermocycling.Conclusion: This study indicated that the marginal gaps of the evaluated restorations are less than 100 μm, which is clinically acceptable.

  17. Cladding material, tube including such cladding material and methods of forming the same

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    A multi-layered cladding material including a ceramic matrix composite and a metallic material, and a tube formed from the cladding material. The metallic material forms an inner liner of the tube and enables hermetic sealing of thereof. The metallic material at ends of the tube may be exposed and have an increased thickness enabling end cap welding. The metallic material may, optionally, be formed to infiltrate voids in the ceramic matrix composite, the ceramic matrix composite encapsulated by the metallic material. The ceramic matrix composite includes a fiber reinforcement and provides increased mechanical strength, stiffness, thermal shock resistance and high temperature load capacity to the metallic material of the inner liner. The tube may be used as a containment vessel for nuclear fuel used in a nuclear power plant or other reactor. Methods for forming the tube comprising the ceramic matrix composite and the metallic material are also disclosed.

  18. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    Directory of Open Access Journals (Sweden)

    M. Szutkowska

    2012-10-01

    Full Text Available Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composite with unstabilized and stabilized zirconia, alumina–zirconia composite with addition of TiC and alumina–nitride-carbide titanium composite with 2wt% of zirconia. Specimens were prepared from submicro-scale trade powders. Vicker’s hardness (HV1, fracture toughness (KIC at room temperature, the indentation fracture toughness, Young’s modulus and apparent density were also evaluated. The microstructure was observed by means of scanning electron microscopy (SEM.Findings: The lowest value of KIC is revealed by pure alumina ceramics. The addition of (10 wt% unstabilized zirconia to alumina or a small amount (5 wt% of TiC to alumina–zirconia composite improve fracture toughness of these ceramics in comparison to alumina ceramics. Alumina ceramics and alumina-zirconia ceramics reveal the pronounced character of R-curve because of an increasing dependence on crack growth resistance with crack extension as opposed to the titanium carbide-nitride reinforced composite based on alumina. R-curve has not been observed for this composite.Practical implications: The results show the method of fracture toughness improvement of alumina tool ceramics.Originality/value: Taking into account the values of fracture toughness a rational use of existing ceramic tools should be expected.

  19. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  20. Improved Foreign Object Damage Performance for 3D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  1. Effect of Rare Earth Composite Ceramic Materials on Oil Combustion of Oil-Burning Boiler

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The rare earth composite ceramic materials were prepared using rare earths and far infrared natural mineral. The effects of the as-prepared ceramic materials on the oil consumption and air pollutants emissions of oil-burning boiler were investigated. The results show that the composite ceramic materials can radiate higher intensity of far infrared. The molecular movement is strengthened and the chemical bonds of the molecules are easily ruptured when the diesel oil is dealt with the composite materials. The oil-saving rate of the RBS·VH-1.5 boiler dealt with the rare earth composite ceramic materials is 3.49%, and the reducing rates of CO and NO in the exhaust gas are 25.4% and 9.7%, respectively.

  2. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  3. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order...

  4. Improved Foreign Object Damage Performance for 2D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  5. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    Directory of Open Access Journals (Sweden)

    Huinan Liu

    2010-04-01

    Full Text Available Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA, were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties

  6. A study of ceramic-lined composite steel pipes prepared by SHS centrifugal-thermite process

    Directory of Open Access Journals (Sweden)

    Li Yuxin

    2016-01-01

    Full Text Available Al2O3 ceramic-lined steel pipe was produced by self-propagating high-temperature synthesis centrifugal thermite process (SHS C-T process from Fe2O3 and Al as the raw materials. The composition, phase separation and microstructures were investigated. The result showed the ceramic lined pipe is composed of the three main layers of various compositions, which were subsequently determined to be Fe layer, the transition layer and the ceramic layer. Fe layer is composed of austenite and ferrite, the transition layer consisted of Al2O3 ceramic and Fe, the ceramic layer consisted of the dendritic-shaped Al2O3 and the spinel-shaped structured FeAl2O4.

  7. An Investigation of Reliability Models for Ceramic Matrix Composites and their Implementation into Finite Element Codes

    Science.gov (United States)

    Duffy, Stephen F.

    1998-01-01

    The development of modeling approaches for the failure analysis of ceramic-based material systems used in high temperature environments was the primary objective of this research effort. These materials have the potential to support many key engineering technologies related to the design of aeropropulsion systems. Monolithic ceramics exhibit a number of useful properties such as retention of strength at high temperatures, chemical inertness, and low density. However, the use of monolithic ceramics has been limited by their inherent brittleness and a large variation in strength. This behavior has motivated material scientists to reinforce the monolithic material with a ceramic fiber. The addition of a second ceramic phase with an optimized interface increases toughness and marginally increases strength. The primary purpose of the fiber is to arrest crack growth, not to increase strength. The material systems of interest in this research effort were laminated ceramic matrix composites, as well as two- and three- dimensional fabric reinforced ceramic composites. These emerging composite systems can compete with metals in many demanding applications. However, the ongoing metamorphosis of ceramic composite material systems, and the lack of standardized design data has in the past tended to minimize research efforts related to structural analysis. Many structural components fabricated from ceramic matrix composites (CMC) have been designed by "trial and error." The justification for this approach lies in the fact that during the initial developmental phases for a material system fabrication issues are paramount. Emphasis is placed on demonstrating feasibility rather than fully understanding the processes controlling mechanical behavior. This is understandable during periods of rapid improvements in material properties for any composite system. But to avoid the ad hoc approach, the analytical methods developed under this effort can be used to develop rational structural

  8. Microwave joining of SiC ceramics and composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, I.; Silberglitt, R.; Tian, Y.L. [FM Technologies, Inc., Fairfax, VA (United States); Katz, J.D. [Los Alamos National Lab., NM (United States)

    1997-04-01

    Potential applications of SiC include components for advanced turbine engines, tube assemblies for radiant burners and petrochemical processing and heat exchangers for high efficiency electric power generation systems. Reliable methods for joining SiC are required in order to cost-effectively fabricate components for these applications from commercially available shapes and sizes. This manuscript reports the results of microwave joining experiments performed using two different types of SiC materials. The first were on reaction bonded SiC, and produced joints with fracture toughness equal to or greater than that of the base material over an extended range of joining temperatures. The second were on continuous fiber-reinforced SiC/SiC composite materials, which were successfully joined with a commercial active brazing alloy, as well as by using a polymer precursor.

  9. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley

    2012-08-01

    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  10. Modeling and simulation of continuous fiber-reinforced ceramic composites

    Science.gov (United States)

    Bheemreddy, Venkata

    Finite element modeling framework based on cohesive damage modeling, constitutive material behavior using user-material subroutines, and extended finite element method (XFEM), are developed for studying the failure behavior of continuous fiber-reinforced ceramic matrix composites (CFCCs) by the example of a silicon carbide matrix reinforced with silicon carbide fiber (SiC/SiCf) composite. This work deals with developing comprehensive numerical models for three problems: (1) fiber/matrix interface debonding and fiber pull-out, (2) mechanical behavior of a CFCC using a representative volume element (RVE) approach, and (3) microstructure image-based modeling of a CFCC using object oriented finite element analysis (OOF). Load versus displacement behavior during a fiber pull-out event was investigated using a cohesive damage model and an artificial neural network model. Mechanical behavior of a CFCC was investigated using a statistically equivalent RVE. A three-step procedure was developed for generating a randomized fiber distribution. Elastic properties and damage behavior of a CFCC were analyzed using the developed RVE models. Scattering of strength distribution in CFCCs was taken into account using a Weibull probability law. A multi-scale modeling framework was developed for evaluating the fracture behavior of a CFCC as a function of microstructural attributes. A finite element mesh of the microstructure was generated using an OOF tool. XFEM was used to study crack propagation in the microstructure and the fracture behavior was analyzed. The work performed provides a valuable procedure for developing a multi-scale framework for comprehensive damage study of CFCCs.

  11. Structural ceramic coatings in composite microtruss cellular materials

    International Nuclear Information System (INIS)

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al2O3 sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al2O3 coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: → A new type of metal/ceramic microtruss cellular composite has been created. → Reinforcing sleeves of Al2O3 were deposited on low density Al microtruss cores. → Significant compressive strength increases were seen at virtually no weight penalty. → Failure mechanisms were studied by electron microscopy and finite element analysis. → Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al2O3 coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 μm thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  12. 一种新型复合材料发射管的设计%Design of a new composite launcher tube

    Institute of Scientific and Technical Information of China (English)

    蔡德咏; 马大为; 赵英英; 胡建国

    2011-01-01

    Selected ceramic matrix composites (CMCs)and hybrid fiber reinforced polymer(HFRP) composites as material,designed a lightweight launcher tube which can be used repeatedly. Established the finite element model of new launcher tube, the simulation calculation of rocket launching was carried out. Compare with metal launcher tube and glass fiber reinforced plastics launcher tube, the results indicate that the stiffness and strength of new type launcher tube can meet the requirements. The new type launcher tube had a good performance with the weight was only 24.36% of the metal launcher tube, and it can be used repeatedly.%选用陶瓷基复合材料和混杂增强树脂基复合材料设计了一种轻型并可重复使用的发射管.建立新型发射管有限元模型,进行了火箭发射的数值仿真,并与金属发射管、玻璃钢发射管进行了对比研究.结果表明新型复合材料火箭发射管的刚度、强度都满足要求,性能良好,并可重复使用,而质量只有金属管的24.36%.

  13. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  14. High temperature deformation of ZrB2-SiC-AlN ceramic composite

    International Nuclear Information System (INIS)

    ZrB2 ceramic composites are powerful candidates for use in ultra-high temperature structural materials given their strength under high temperatures, superb ablation resistance, and good oxidation resistance. Unfortunately, ZrB2 ceramic composites are difficult to deform due to inherent brittle property, which impedes large-scale application. High temperature deformation of ZrB2-SiC-AlN ceramic composite at 1900 deg. C with inert gas protection is investigated using deep drawing technique. The deformation behavior under biaxial stress and the microstructure characteristics are analyzed using scanning electron microscopy (SEM) along with energy dispersive spectroscopy (EDS). The results indicate that the fine grain ZrB2-SiC-AlN ceramic composites have excellent high temperature deformation property at 1900 deg. C. The effects of inducting AlN into ZrB2-SiC ceramic and punch rate on high temperature deformation are discussed. The deformation mechanism of ceramic composites is proposed correspondingly.

  15. Fabrication and Performances of 1-3-2 Piezoelectric Ceramic/Polymer Composite

    Institute of Scientific and Technical Information of China (English)

    Likun Wang; Guang Li; Hongliang Du; Lei Qin; Shuxiang Li

    2006-01-01

    A novel 1-3-2 piezoelectric composite has been developed, which consists of piezoelectric ceramic plate and 1-3 piezoelectric composite. The composite was fabricated by dicing PZT ceramic along mutual perpendicular two directions and then filling epoxy into grooves. The piezoelectric and electromechanical properties of the novel composite were determined.The results show a coefficient d33 of 405 pC/N, a vibration displacement of 113.5 pm, an acoustic impendence of 13.3 Mraly,a bandwidth of 12 kHz and a thickness electromechanical coupling coefficient of 0.56.

  16. Comparative Study of Dielectric and Magnetic Properties of Selected 3D Reticulated Ceramics and Their Same Composition Ceramic Disks

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    3-dimensional reticulated ceramics (3DRCs) and their same composition ceramic disks(SCCDs) were fabricated by sol-gel method, with the composition of SrO.6Fe2O3(30%), SiC(35%) and TiO2(35%), sintered at 1200℃ in N2.The dielectric and magnetic parameters of such 3DRCs and their SCCDs were measured respectively in a temperature range from room temperature to 800℃ and in a frequency range from 2.6 GHz to 18 GHz. The results showed that the dielectric and magnetic loss of 3DRCs were obviously larger than those of their SCCDs in a wide range of temperature and the whole range of measuring frequency. The increase of dielectric loss of 3DRCs was much higher than that of magnetic loss compared to their SCCDs, which was found due to the 3D net structure extrinsic characteristics.

  17. Development of Ceramic Fibers for Reinforcement in Composite Materials

    Science.gov (United States)

    Gates, L. E.; Lent, W. E.; Teague, W. T.

    1961-01-01

    the. testing apparatus for single fiber tensile strength increased the precision. of tests conducted on nine fibers. The highest mean tensile strength, a value of 295,000 pounds per square inch, was obtained with R-141 fibers. Treatment of R-74 fibers with anhydrous Linde A-1100 silane finish improved its mean fiber tensile strength by 25 percent. The lapse of time after fiber formation had no measurable effect on tensile strength. A static heating test conducted with various high melting fibers indicated that Fiberfrax and R-108 underwent no significant changes in bulk volume or resiliency on exposure to 2750 degrees Fahrenheit (1510 degrees Centigrade) in an oxidizing atmosphere. For fiber-resin composition fabrication, ten fiber materials were selected on the bases of high fiber yield, fusion temperature, and type of composition. Fiberfrax, a commercial ceramic fiber, was included for comparison. A new, more effective method of removing pellets from blown fibers was developed. The de-pelletized fibers were treated with a silane finish and felted into ten-inch diameter felts prior to resin impregnation. Composites containing 30 percent by weight of CTL 91-LD phenolic resin were molded under high pressure from the impregnated felts and post-cured to achieve optimum properties. Flexural strength, flexural modules of elasticity, and punch shear strength tests were conducted on the composite specimens. The highest average flexural strength obtained was 19,958 pounds per square inch with the R-74-fiber-resin composite. This compares very favorably with the military specification of 13,000 pounds per square inch flexural strength for randomly oriented fiber reinforced composites. The highest punch shear strength (11,509 pounds per square inch) was obtained with the R-89 fiber-resin composite. The effects of anhydrous fiber finishes on composite strength were not clearly indicated. Plasma arc tests at a heat flux of 550 British Thermal Units per square foot per second on

  18. Defect Detection of Impacted Composite Tubes by Lock-in Photo-Infrared Thermography Technique

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kyoung Suk; Jeon, So Young; Jung, Hyun Chul [Chosun University, Gwangju (Korea, Republic of)

    2011-04-15

    The problem of delamination of composite tubes by impact has been acknowledged in aerospace and automobile industry. Non-destructive testing(NDT) methods in composite material structure are important to evaluate reliability of composite structure. There are many kinds of NDT methods which can detect the inside defect of the composite material such as Infrared Thermography(IRT). Infrared thermal imaging of object is different from that of a defect, in heated composite tubes with an internal defect, and then location and size of a defect can be measured by the analysis of thermal imaging pattern. In this study, Lock-in Infrared thermography detect internal defects of Impacted composite tubes by the inspection of infrared lay radiated from the surface of composite tubes

  19. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (41 ksi (approx. 283 MPa) flexural strength.

  20. Synthesis and microstructure analysis of composite Nd: YAG/YAG transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    Benxue Jiang; Tongde Huang; Yusong Wu; Wenbin Liu; Yubai Pan

    2009-01-01

    Transparent Nd:YAG/YAG composite ceramics are synthesized by solid-state reaction method using highpurity Y2O3,Al2O3,and Nd2O3 powders as raw materials.The mixed powder compacts are sintered at 1780 ℃ for 10 h under vacuum and annealed at 1450 ℃ for 20 h in air.The Nd:YAG/YAG ceramics exhibit a pore free structure with an average grain size of about 30 μm.The microstructure of the Nd:YAG/YAG composite transparent ceramics is studied and there is no interface between Nd:YAG and YAG ceramics.The Nd ion distribution in one grain is also studied,which shows that there is no segregation of Nd ions as in Nd:YAG crystals.

  1. Phase composition and structure of grain boundary of oversintered Y3Al5O12 ceramics

    Institute of Scientific and Technical Information of China (English)

    LI Chang-qing; ZUO Hong-bo; HAN Jie-cai; ZHANG Ming-fu; MENG Song-he; YAO Tai

    2006-01-01

    Phase composition and microstructures of grain boundary of oversintered yttrium aluminum garnet (Y3Al5O12, YAG) ceramics by vacuum sintering at 1 850 ℃ were investigated. For synthesizing YAG, grain boundary is a key factor for YAG ceramics. The morphology of grain boundary was observed by SEM, TEM and its composition was analyzed by EDS. It is identified that the grain boundary is composed of α-Al2O3 and yttrium aluminum perovskite (YAP, YAlO3) eutectics. At the edge of YAG crystal grain, YAG phase is decomposed into perovskite YAP and α-Al2O3 during high temperature sintering. Due to refractive indexes of YAP and α-Al2O3 phases in wide grain boundary are different from those of YAG, the transmittance of oversintered YAG ceramics is lower than that of YAG ceramics sintered at 1 750 ℃.

  2. A novel biomimetic approach to the design of high-performance ceramic/metal composites

    Energy Technology Data Exchange (ETDEWEB)

    Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.

    2009-08-01

    The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

  3. Thermal shock resistance of ceramic fibre composites characterized by non-destructive methods

    Directory of Open Access Journals (Sweden)

    M. Dimitrijević

    2008-12-01

    Full Text Available Alumina based ceramic fibres and alumina based ceramic were used to produce composite material. Behaviour of composite ceramics after thermal shock treatments was investigated. Thermal shock of the samples was evaluated using water quench test. Surface deterioration level of samples was monitored by image analysis before and after a number of quenching cycles. Ultrasonic measurements were done on samples after quench tests. Dynamic Young modulus of elasticity and strength degradation were calculated using measured values of ultrasonic velocities. Strengths deterioration was calculated using the non-destructive measurements and correlated to degradation of surface area and number of quenches. The addition of small amount of ceramic fibres improves the strengths and diminishes the loss of mechanical properties of samples during thermal shock experiments.

  4. In-situ Formation of Reinforcement Phases in Ultra High Temperature Ceramic Composites

    Science.gov (United States)

    Stackpoole, Margaret M (Inventor); Gasch, Matthew J (Inventor); Olson, Michael W (Inventor); Hamby, Ian W. (Inventor); Johnson, Sylvia M (Inventor)

    2013-01-01

    A tough ultra-high temperature ceramic (UHTC) composite comprises grains of UHTC matrix material, such as HfB.sub.2, ZrB.sub.2 or other metal boride, carbide, nitride, etc., surrounded by a uniform distribution of acicular high aspect ratio reinforcement ceramic rods or whiskers, such as of SiC, is formed from uniformly mixing a powder of the UHTC material and a pre-ceramic polymer selected to form the desired reinforcement species, then thermally consolidating the mixture by hot pressing. The acicular reinforcement rods may make up from 5 to 30 vol % of the resulting microstructure.

  5. Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.

  6. Computational Simulation of Continuous Fiber-Reinforced Ceramic Matrix Composites Behavior

    Science.gov (United States)

    Murthy, Pappu L. N.; Chamis, Christos C.; Mital, Subodh K.

    1996-01-01

    This report describes a methodology which predicts the behavior of ceramic matrix composites and has been incorporated in the computational tool CEMCAN (CEramic Matrix Composite ANalyzer). The approach combines micromechanics with a unique fiber substructuring concept. In this new concept, the conventional unit cell (the smallest representative volume element of the composite) of the micromechanics approach is modified by substructuring it into several slices and developing the micromechanics-based equations at the slice level. The methodology also takes into account nonlinear ceramic matrix composite (CMC) behavior due to temperature and the fracture initiation and progression. Important features of the approach and its effectiveness are described by using selected examples. Comparisons of predictions and limited experimental data are also provided.

  7. Research on toughening mechanisms of alumina matrix ceramic composite materials improved by rare earth additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xihua; LIU Changxia; LI Musen; ZHANG Jianhua

    2008-01-01

    Mixed rare earth elements were incorporated into alumina ceramic materials. Hot-pressing was used to fabricate alumina matrix composites in nitrogen atmosphere protection. Microstructures and mechanical properties of the composites were tested. It was indicated that the bending strength and fracture toughness of alumina matrix ceramic composites sintered at 1550℃ and 28 Mpa for 30 min were improved evidently. Besides mixed rare earth elements acting as a toughening phase, AlTiC master alloys were also added in as sintering assistants, which could prompt the formation of transient liquid phase, and thus nitrides of rare earth elements were produced. All of the above were beneficial for improving the mechanical properties of alumina matrix ceramic composites.

  8. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    OpenAIRE

    Webster, Thomas

    2010-01-01

    Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical) of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale) ceramics to polymers enhances bone cell functions. However, in order to fully ta...

  9. A mechanical model for surface layer formation on self-lubricating ceramic composites

    NARCIS (Netherlands)

    Song, Jiupeng; Valefi, Mahdiar; Rooij, de Matthijn; Schipper, Dirk J.

    2010-01-01

    To predict the thickness of a self-lubricating layer on the contact surface of ceramic composite material containing a soft phase during dry sliding test, a mechanical model was built to calculate the material transfer of the soft second phase in the composite to the surface. The tribological test,

  10. Composition analysis of medieval ceramics by laser-induced breakdown spectroscopy (LIBS)

    Science.gov (United States)

    Genc Oztoprak, B.; Sinmaz, M. A.; Tülek, F.

    2016-05-01

    Laser-induced breakdown spectroscopy (LIBS) technique is expected to be one of the most preferred techniques in archaeology research since it does not disrupt the structural and chemical form of archaeological samples, and it is considered virtually nondestructive analysis method. In this work, LIBS is used for analyses of glaze, paint, and clay of medieval ceramics collected from East Plain Cilicia, Osmaniye Province during archaeological survey. Transparent glazed and colour-painted ceramics of the Islam and Byzantine pottery traditions are analysed to detect distinctive and common features of the chemical compositions of their glazes. The spectral lines of Islamic and Byzantine glazes indicate that their structures are same. However, strontium (Sr) is determined in the transparent glaze of Islamic ceramics. Elemental composition and homogeneity of paint on one of the sample are determined by LIBS analysis. Colour changes are related with composition differences of the paint content in the archaeological ceramic. In addition, the clay classification of archaeological ceramics taken from the Yapılıpınar mounds, Taşlıhöyük mounds, and Örenşehir ancient sites is done using PCA and PLS-DA chemometric techniques. According to the results of the classification, Yapılıpınar mounds terracotta ceramics differ from those of Taşlıhöyük and Örenşehir ancient sites.

  11. Tailored ceramic consolidation forms for ICPP waste compositions

    International Nuclear Information System (INIS)

    This paper reports a polyphase tailored ceramic developed for the consolidation of simulated ICPP (Idaho Chemical Processing Plant)-type high Zr content high-level waste (HLW) calcines. The ceramic is specifically designed to provide chemically stable host phases for each species present in the HLW and to maximize waste volume reduction through high loadings and form density. The ceramic is designed for a 73 wt% waste loading with a density of 3.35 ± 0.05 (g/cm3). The major phase in the ceramic is a high-silica glass, which contains the neutron poison boron as well as the majority of the nonrefractory species in the waste. The primary crystalline phases are calcium fluoride, calcium-yttrium stabilized cubic zirconia, a hexagonal apatite type silicate containing the plutonium simulant Ce, and a Cd metal phase. Minor phases include zircon, zirconolite, and a sphene-type. Leaching testing and microscopic analysis shows the ceramic form to be chemically durable, with only the glass phase showing any detectable dissolution in deionized water at 90 degrees C

  12. Ballistic Impact Response of Ceramic-Faced Aramid Laminated Composites Against 7.62 mm Armour Piercing Projectiles

    Directory of Open Access Journals (Sweden)

    Nityananda Nayak

    2013-07-01

    Full Text Available Ballistic impact response of ceramic- composite armor, consisting of zirconia toughened alumina (ZTA ceramic front and aramid laminated composite as backing, against 7.62 mm armor piercing (AP projectiles has been studied. Two types of backing composite laminates i.e. Twaron-epoxy and Twaron-polypropylene (PP of 10 mm and 15 mm thickness were used with a ceramic face of 4mm thick ZTA. The ceramic- faced and the stand alone composite laminates were subjected to ballistic impact of steel core 7.62 mm AP projectiles with varying impact velocities and their V50 ballistic limit (BL was determined. A sharp rise in BL was observed due to addition of ceramic front layer as compared to stand alone ones. The impact energy was absorbed during penetration primarily by fracture of ceramic, deformation and fracture of projectile and elastic-plastic deformation of flexible backing composite layer. The breaking of ceramic tiles were only limited to impact area and did not spread to whole surface and projectile shattering above BL and blunting on impact below BL was observed. The ceramic- faced composites showed higher BL with Twaron-PP as backing than Twaron-epoxy laminate of same thickness. This combination of ceramic-composite laminates exhibited better multi-hit resistance capability; ideal for light weight armor.Defence Science Journal, 2013, 63(4, pp.369-375, DOI:http://dx.doi.org/10.14429/dsj.63.2616

  13. Sintering densification and properties of Al2O3/PSZ(3Y) ceramic composites

    Institute of Scientific and Technical Information of China (English)

    马伟民; 修稚萌; 闻雷; 孙旭东; 铁维麟

    2004-01-01

    The content of partially stabilized zirconia has remarkable influence on densification and mechanical properties of Al2 O3/PSZ(3Y) ceramic composites. When 15%PSZ(3Y) is added to Al2 O3, after vacuum sintering for 2h at 1 550 ℃, the fracture toughness and bending strength of the Al2O3/PSZ(3Y) ceramic composite reaches 8.2properties was investigated. The change of rn-ZrO2 and t-ZrO2 phases content before and after fracture was measured by X-ray diffraction quantitative phase analysis. It is confirmed that improvement in bending strength and fracture toughness of the Al2O3/PSZ(3Y) ceramic composite is due to the phase transformation toughening mechanism of PSZ(3Y).

  14. Effect of aluminum closed-cell foam filling on the quasi-static axial crush performance of glass fiber reinforced polyester composite and aluminum/composite hybrid tubes

    OpenAIRE

    Güden, Mustafa; YÜKSEL, Sinan; Taşdemirci, Alper; Tanoğlu, Metin

    2007-01-01

    The effect of Al closed-cell foam filling on the quasi-static crushing behavior of an E-glass woven fabric polyester composite tube and thin-walled Al/polyester composite hybrid tube was experimentally investigated. For comparison, empty Al, empty composite and empty hybrid tubes were also tested. Empty composite and empty hybrid tubes crushed predominantly in progressive crushing mode, without applying any triggering mechanism. Foam filling was found to be ineffective in increasing the crush...

  15. An experimental investigation into crushing behavior of radially stiffened GFRP composite tubes

    OpenAIRE

    Mahdi, E.; Sebaey, T.A.

    2014-01-01

    State-of-the-art studies of the crushing of composite tubes reveal different factors affecting their crashworthiness. Of those factors, the geometrical property of the tube is of great interest. In the current study, four different categories of tube cross-sectional geometrical properties were tested under a quasi-static crushing scenario to investigate the best cross-section in terms of the crushing load and the energy-absorption capacities. A woven GFRP consisting of eight layers was used t...

  16. Geometrically nonlinear bending analysis of Metal-Ceramic composite beams under thermomechanical loading

    Science.gov (United States)

    Torabizadeh, Mohammad Amin

    2013-07-01

    A new method is developed to derive equilibrium equations of Metal-Ceramic beams based on first order shear deformation plate theory which is named first order shear deformation beam theory2(FSDBT2). Equilibrium equations obtained from conventional method (FSDBT1) is compared with FSDBT2 and the case of cylindrical bending of Metal-Ceramic composite plates for non-linear thermomechanical deformations and various loadings and boundary conditions. These equations are solved by using three different methods (analytical, perturbation technique and finite element solution). The through-thickness variation of the volume fraction of the ceramic phase in a Metal-Ceramic beam is assumed to be given by a power-law type function. The non-linear strain-displacement relations in the von-Kármán sense are used to study the effect of geometric non-linearity. Also, four other representative averaging estimation methods, the linear rule, Mori-Tanaka, Self-Consistent and Wakashima-Tsukamoto schemes, by comparing with the power-law type function are also investigated. Temperature distribution through the thickness of the beams in thermal loadings is obtained by solving the one-dimensional heat transfer equation. Finally it is concluded that for Metal-Ceramic composites, these two theories result in identical static responses. Also the displacement field and equilibrium equations in the case of cylindrical bending of Metal-Ceramic plates are the same as those supposed in FSDBT2.

  17. A method for preparing composite diffusion coating alloy on ceramic surface

    Institute of Scientific and Technical Information of China (English)

    Zhang Hongxia; Wang Wenxian; Chen Shaoping; Wei Yinghui

    2008-01-01

    Metallization of the ceramic surfaces of Si3N4 and Al2O3 was carried out in a composite diffusion coating vacuum furnace using a Ti-Cu composite target. The experimental process and influencing factors were discussed. Optical microscope (OM), energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), X-ray diffusion (XRD) and sound emissive scratch test (SEST) were applied to evaluate the alloy layer formed on the ceramic surface. It was indicated that the diffusion coating alloy layer contained Cu, Ti, Fe, Al and Si etc. XRD result indicated that the diffusion coating alloy layer was composed of CuTi2, Cu, Si2Ti and CuTi, Al2TiO5, Ti3O5. It was found that the diffusion coating alloy layer got bonded with ceramic well, and no spallation occurred under the maximum load of 100N. Deposited Si3N4 ceramic was welded with Q235 and the joining quality was examined. Robust joint was formed between Si3N4 ceramic/Q235. This present method has advantages in high efficiency and low cost and provides a new approach for producing ceramic and metal bond.

  18. Study on Physical and Chemical Behaviors of Rare Earths in Preparing Ceramic Tube Supported Palladium Film by Electroless Plating

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The rare earths of ytterbium, lanthanum, praseodymium, neodymium and their binary mixtures were respectively added into the traditional electroless plating solution to prepare thin palladium film on the inner surface of porous ceramic tube. The experimental results shows that the addition of rare earths increases palladium deposition rates and the binary mixtures are superior to the single rare earths and the mixture of ytterbium-lanthanum is the most efficient. Adding the mixture of ytterbium-lanthanum can also reduce the plating temperature by 10~20 ℃, shrink the metal crystal size and improve the film densification compared to those by traditional electroless plating. A thin palladium film with 5 μm was prepared and the film made a highly pure hydrogen with a molar fraction of more than 99.97% from a H2-N2 gas mixture. More attentions were paid to analyze the physical and chemical behaviors of the rare earths in palladium film preparation.

  19. Mesoporous Silica MCM-48 Membrane Synthesized on a Coarse-pore α-Al2O3 Ceramic Tube

    Institute of Scientific and Technical Information of China (English)

    LIU Chun-yan; WANG Jin-qu

    2005-01-01

    A mesoporous MCM-48 membrane was synthesized on a coarse-pore a-alumina ceramic tube by hydrothermal treatment by using a cationic surfactant as the structure-directing agent under basic conditions.The products were characterized by small-angle X-ray diffraction, SEM measurements and N2 adsorption experiments. The X-ray diffraction(XRD) results show that the membrane possesses a periodic mesostructure,which is typical for an MCM-48 material. The results of the SEM measurements indicate that MCM-48 grew in the pores of the support and formed a continuous membrane. The N2 adsorption and desorption isotherms also show that the membrane is a typical mesoporous material with pore channel size of about 2.74 nm.

  20. Thermal, mechanical and electrical properties of polyanaline based ceramic nano-composites

    Science.gov (United States)

    Sohail, M.; Khan, M. S.; Khattak, N. S.

    2016-08-01

    Micro/nanohybrid materials have vast applications due to their great potentialities in the field of nanoscience and nanotechnology. Herein we report an investigation on the fabrication and physicochemical characterization of ceramic (Fe0.01La0.01Al0.5Zn0.98O) and hybrid ceramic-polyaniline nano-composits. Ceramic nano-particles were prepared by sol-gel technique while optimizing the molar ratios of the constituent's metal nitrates. The prepared inorganic particles were then embedded in the polymer matrix via one-pot blending method. The prepared ceramic particles and their composites with polyaniline were analysed under FT- IR, SEM and TGA. The presence of some chemical species was observed at the interface of the compositing materials. TGA analysis showed the thermal stability of the composite material. Frequency dependent dielectric properties were analysed and it was found that conducting polyaniline has an additional effect on the electrical behaviour of the composite. Rheology study showed enhanced mechanical properties of composite material as compared to their constituting counterparts.

  1. An investigation of the element composition of superconducting ceramics by neutron activation and radiography methods

    International Nuclear Information System (INIS)

    The neutron activation methods for determining the general composition and distribution of the main components in HTSC ceramics were developed. The conditions for the reduction of the analysis error were discussed. The dependences of the oxygen content and superconducting parameters of single-phase and polyphase yttrium ceramics on the regime of heat treatment in air were investigated. Variation in the oxygen content was found to have a nonmonotone character, depending on the temperature of quenching and annealing. Correlation between the character of the superconducting transition and the oxygen content was observed. During the heat treatment, reversible structural phase transitions proceed in the single-phase ceramics in the polyphase ceramics, the recrystallization processes occur, which result in homogenization of its structure

  2. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan

    2009-10-01

    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  3. Failure of Ceramic Composites in Non-Uniform Stress Fields

    Science.gov (United States)

    Rajan, Varun P.

    Continuous-fiber ceramic matrix composites (CMCs) are of interest as hot-section components in gas turbine engines due to their refractoriness and low density relative to metallic alloys. In service, CMCs will be subjected to spatially inhomogeneous temperature and stress fields. Robust tools that enable prediction of deformation and fracture under these conditions are therefore required for component design and analysis. Such tools are presently lacking. The present work helps to address this deficiency by developing models for CMC mechanical behavior at two length scales: that of the constituents and that of the components. Problems of interest are further divided into two categories: '1-D loadings,' in which the stresses are aligned with the fiber axes, and '2-D loadings,' in which the stress state is more general. For the former class of problems, the major outstanding issue is material fracture, not deformation. A fracture criterion based on the attainment of a global load maximum is developed, which yields results for pure bending of CMCs in reasonable agreement with available experimental data. For the latter class of problems, the understanding of both the micro-scale and macro-scale behavior is relatively immature. An approach based upon analysis of a unit cell (a single fiber surrounded by a matrix jacket) is pursued. Stress fields in the constituents of the composite are estimated using analytical models, the accuracy of which is confirmed using finite element analysis. As part of a fracture mechanics analysis, these fields enable estimation of the steady-state matrix cracking stress for arbitrary in-plane loading of a unidirectional ply. While insightful at the micro-scale, unit cell models are difficult to extend to coarser scales. Instead, material deformation is typically predicted using phenomenological constitutive models. One such model for CMC laminates is investigated and found to predict material instability where none should exist. Remedies to

  4. Oxidation of O'-SiAlON-ZrO2 Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The oxidation kinetics of O'-SiAlON-ZrO2 composite ceramics in the temperature range of 1373-1773K has been studied. The oxidation experiments with powder and plates of O'-SiAlON-ZrO2 composite ceramics in air have been carried out. The overall activation energy of oxidation reaction is 263.69 kJ / mol. The products and structures of O'-SiAlON-ZrO2 oxidation layer have been analysed by XRD (X-ray diffraction), SEM (scanning electron microscope) and AFM (atomic force microscope).

  5. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering

    2013-04-15

    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  6. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients

    Science.gov (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan

    2016-01-01

    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  7. Thixoforming of SiC ceramic matrix composites in pseudo-semi-solid state

    Institute of Scientific and Technical Information of China (English)

    CHENG Yuan-sheng; LUO Shou-jing; DU Zhi-ming

    2005-01-01

    A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Alp and SiCp materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.

  8. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Benkel, Samantha; Zhu, Dongming

    2011-01-01

    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  9. Randomized Clinical Trial of Indirect Resin Composite and Ceramic Veneers : Up to 3-year Follow-up

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu

    2013-01-01

    Purpose: This randomized controlled split-mouth clinical trial evaluated the short-term survival rate of indirect resin composite and ceramic laminate veneers. Materials and Methods: A total of 10 patients (mean age: 48.6 years) received 46 indirect resin composite (Estenia; n = 23) and ceramic lami

  10. Ion sputtering erosion mechanisms of h-BN composite ceramics with textured microstructures

    International Nuclear Information System (INIS)

    Highlights: • Textured h-BN ceramics were made by hot press sintering using mullite as additives. • Sintering pressures play important role on ions sputtering resistance properties. • Textured microstructures lead to various surface morphologies by ion sputtering. • Sputtering erosion mechanisms include B–N bonds breaking and BN layers delamination. - Abstract: Since the hexagonal boron nitride (h-BN) grain shows typical lamellar structures, textured materials can be obtained by arranging h-BN grains along one direction. In this work, textured h-BN composite ceramics with the c-axis orientation arranged along the pressure direction are manufactured by hot-press sintering using mullite as the sintering additive. The results show that sintering pressures not only play a major role in the density and the textured degrees of composite ceramics, but also influence Xe ion erosion resistance performances. After Xe ion sputtering, compositions of both h-BN and mullite stay stable, while the elemental compositions have changed due to the so-called “preferential sputtering”. Sputtered surfaces along different orientations show diverse morphologies attributed to the textured microstructures. The erosion mechanisms of h-BN grains during Xe ion sputtering are breaking of B–N bonds and delamination of BN layers. While the mass loss of composite ceramics is due to the erosion of h-BN grains and mullite coupled with partial detachment of h-BN grains from the surface

  11. Comparison of shear bond strengths of conventional orthodontic composite and nano-ceramic restorative composite: An in vitro study

    Directory of Open Access Journals (Sweden)

    Namit Nagar

    2013-01-01

    Full Text Available Objectives: To compare the shear bond strength of a nano-ceramic restorative composite Ceram-X MonoTM♦, a restorative resin with the traditional orthodontic composite Transbond XTTM† and to evaluate the site of bond failure using Adhesive Remnant Index. Materials and Methods: Sixty extracted human premolars were divided into two groups of 30 each. Stainless steel brackets were bonded using Transbond XTTM† (Group I and Ceram-X MonoTM♦ (Group II according to manufacturer′s protocol. Shear bond strength was measured on Universal testing machine at crosshead speed of 1 mm/minute. Adhesive Remnant Index scores were assigned to debonded brackets of each group. Data was analyzed using unpaired ′t′ test and Chi square test. Results: The mean shear bond strength of Group I (Transbond XTTM† was 12.89 MPa ± 2.19 and that of Group II (Ceram-X MonoTM was 7.29 MPa ± 1.76. Unpaired ′t′ test revealed statistically significant differences amongst the shear bond strength of the samples measured. Chi-square test revealed statistically insignificant differences amongst the ARI scores of the samples measured. Conclusions: Ceram-X MonoTM♦ had a lesser mean shear bond strength when compared to Transbond XTTM† which was statistically significant difference. However, the mean shear bond of Ceram X Mono was within the clinically acceptable range for bonding. Ceram-X MonoTM† and Transbond XTTM† showed cohesive fracture of adhesive in 72.6% and 66.6% of the specimens, respectively.

  12. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz

    2015-12-01

    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  13. Wear and friction of nanostructured zirconia and alumina ceramics and composites

    NARCIS (Netherlands)

    Kerkwijk, Bas

    1999-01-01

    The work described in this thesis is about wear and friction of zirconia and alumina ceramics and composites of zirconia and alumina. Tribological properties are system properties that can only be studied for given combinations of materials and operating conditions. The tribological properties of ce

  14. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

    Directory of Open Access Journals (Sweden)

    Shuilin Zheng

    2012-01-01

    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  15. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

    Science.gov (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

    2015-08-01

    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  16. High resolution energy loss research: Si compound ceramics and composites. [1990 annual progress report

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R W; Lin, S H

    1990-12-31

    This report discusses proposed work on silicon compound ceramics and composites. High resolution composition and structure analysis of interfaces in ceramic and metal matrix composites and certain grain boundaries in silicon and its interfaces with oxides and nitrides is proposed. Composition and bonding analysis will be done with high spatial resolution (20 Angstroms or better) parallel electron energy loss spectroscopy using a field emission analytical electron microscope. Structural analysis will be done at the 1.8 Angstrom resolution level at 200kV by HREM. Theoretical electron energy loss cross section computations will be used to interpret electronic structure of these materials. Both self-consistent field MO and multiple scattering computational methods are being done and evaluated.

  17. Processing and characterization of pure cordierite and zirconia-doped cordierite ceramic composite by precipitation technique

    Indian Academy of Sciences (India)

    M Senthil Kumar; A Elaya Perumal; T R Vijayaram; Govindan Senguttuvan

    2015-06-01

    Pure cordierite and cordierite–ZrO2 composite (5–20 wt%) ceramics for various stoichiometric compositions were synthesized from standard raw materials by a novel precipitation technique. The analytical techniques such as X-ray diffraction, simultaneous thermogravimetric and differential thermal analysis, Fourier transform infrared spectroscopy, scanning electron microscopy and bulk density were employed to evaluate the properties and microstructure. Results show that the ceramic composites consist of cordierite and zircon phases. The cordierite–zirconia (20 wt%) increased the fracture toughness value from 3.38 to 3.94 MPa, which is mainly due to martensitic transformation present in zirconia. The flexural strength of composite was found to increase from 126.46 to 297.62 MPa. The thermal expansion coefficients of cordierite and cordierite–zirconia (20 wt%) were 4.08 × 10−6 and 4.42 × 10−6 ° C−1 which may be due to the addition of zirconia.

  18. Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

    Institute of Scientific and Technical Information of China (English)

    Chongdu Cho; Qiang Pan; Sangkyo Lee

    2007-01-01

    Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.

  19. A ceramic breeder in a poloidal tube blanket for a tokamak reactor

    Energy Technology Data Exchange (ETDEWEB)

    Amici, A.; Anzidei, L.; Gallina, M.; Rado, V.; Simbolotti, G.; Violante, V.; Zampaglione, V.; Petrizzi, L. (Associazione Euratom-CNEN sulla Fusione, Centro di Frascati (Italy))

    1989-04-01

    A conceptual study of a helium-cooled solid breeder blanket for a tokamak reactor is presented. Tritium breeding capability together with system reliability are taken as the main design criteria. The blanket consists of tubular poloidal modules made of a central bundle of ceramic rods ({gamma}LiAlO/sub 2/) with a coaxial distribution of the inlet/outlet coolant flow (He) surrounded by a multiplier material (Be) in the form of bored bricks. The Be to {gamma}LiAlO/sub 2/ volume ratio is 4/1. The He inlet and outlet branches are cooling Be and {gamma}LiAlO/sub 2/, respectively. A purge He flow running through small central holes of the ceramic rods is derived from the main flow. Under the typical conditions of a tokamak reactor (neutron wall load=2 MW/m/sup 2/), a full coverage tritium breeding ratio of 1.47 is achieved for the following design and operating parameters: outlet He temperature=570/sup 0/C; inlet He temperature=250/sup 0/; total extracted power=2700 MW; He pumping power percentage=2%; minimum/maximum {gamma}LiAlO/sub 2/ temperature=400/900/sup 0/C; maximum structural temperature=475/sup 0/C; and maximum Be temperature=525/sup 0/C. (orig.).

  20. Physical Properties of Ceramic Product prepared Sago Waste and Clay Composite

    OpenAIRE

    ARIPIN; Tani, S.; Mitsudo, S; Saito, T.; IDEHARA, T

    2009-01-01

    In Indonesia, the sago processing industry generates every year huge amount of sago waste, and converting tbis waste into a useful material is possible. lo the present study, physical properties of sago waste and clay composite sample were investigated in order to study the feasibility of reuse this sample as raw material in the producing of ceramics. Firstly, the chemical composition of the sample was characterized. The sample was prepared, milled at time range from 6 to 48 h, and sintered a...

  1. Colloidal processing of Fe-based metalceramic composites with high content of ceramic reinforcement

    OpenAIRE

    Escribano, J.A.; Ferrari, Begoña; Alvaredo Olmos, Paula; Gordo Odériz, Elena; Sánchez-Herencia, A. J.

    2013-01-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases...

  2. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    Science.gov (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  3. Ceramic Supported PDMS and PEGDA Composite Membranes for CO2 Separation

    Institute of Scientific and Technical Information of China (English)

    LIU Sainan; LIU Gongping; WEI Wang; XIANGLI Fenjuan; JIN Wanqin

    2013-01-01

    Composite membranes have attracted increasing attentions owing to their potential applications for CO2 separation.In this work,ceramic supported polydimethylsiloxane (PDMS) and poly (ethylene glycol) diacrylate (PEGDA) composite membranes were prepared.The microstructure and physicochemical properties of the composite membranes were characterized.Preparation conditions were systematically optimized.The gas separation performance of the as-prepared membranes was studied by pure gas and binary gas permeation measurement of CO2,N2 and H2.Experiments showed that PDMS,as silicone rubber,exhibited larger permeance and lower separation factors.Conversely,PEGDA composite membrane presented smaller gas permeance but higher ideal selectivity for CO2/N2.Compared to the performance of those membranes using polymeric supports or freestanding membranes,the two kinds of ceramic supported composite membranes exhibited higher gas permeance and acceptable selectivity.Therefore,the ceramic supported composite membrane can be expected as a candidate for CO2 separation from light gases.

  4. Additive Manufacturing of Reactive In Situ Zr Based Ultra-High Temperature Ceramic Composites

    Science.gov (United States)

    Sahasrabudhe, Himanshu; Bandyopadhyay, Amit

    2016-03-01

    Reactive in situ multi-material additive manufacturing of ZrB2-based ultra-high-temperature ceramics in a Zr metal matrix was demonstrated using LENS™. Sound metallurgical bonding was achieved between the Zr metal and Zr-BN composites with Ti6Al4V substrate. Though the feedstock Zr power had α phase, LENS™ processing of the Zr powder and Zr-BN premix powder mixture led to the formation of some β phase of Zr. Microstructure of the Zr-BN composite showed primary grains of zirconium diboride phase in zirconium metal matrix. The presence of ZrB2 ceramic phase was confirmed by X-ray diffraction (XRD) analysis. Hardness of pure Zr was measured as 280 ± 12 HV and, by increasing the BN content in the feedstock, the hardness was found to increase. In Zr-5%BN composite, the hardness was 421 ± 10 HV and the same for Zr-10%BN composite was 562 ± 10 HV. It is envisioned that such multi-materials additive manufacturing will enable products in the future that cannot be manufactured using traditional approaches particularly in the areas of high-temperature metal-ceramic composites with compositional and functional gradation.

  5. Low Cost Fabrication of Silicon Carbide Based Ceramics and Fiber Reinforced Composites

    Science.gov (United States)

    Singh, M.; Levine, S. R.

    1995-01-01

    A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC's) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

  6. Electrical Response of Cement-Based Piezoelectric Ceramic Composites under Mechanical Loadings

    Directory of Open Access Journals (Sweden)

    Biqin Dong

    2011-01-01

    Full Text Available Electrical responses of cement-based piezoelectric ceramic composites under mechanical loadings are studied. A simple high order model is presented to explain the nonlinear phenomena, which is found in the electrical response of the composites under large mechanical loadings. For general situation, this nonlinear piezoelectric effect is quite small, and the composite is suitable for dynamic mechanical sensor as holding high static stability. The experimental results are consistent with the relationship quite well. The study shows that cement-based piezoelectric composite is suitable for potential application as dynamic mechanical sensor with excellent dynamic response and high static stability.

  7. Thin Film Heat Flux Sensor Development for Ceramic Matrix Composite (CMC) Systems

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Hunter, Gary W.; Zhu, Dongming; Laster, Kimala L.; Gonzalez, Jose M.; Gregory, Otto J.

    2010-01-01

    The NASA Glenn Research Center (GRC) has an on-going effort for developing high temperature thin film sensors for advanced turbine engine components. Stable, high temperature thin film ceramic thermocouples have been demonstrated in the lab, and novel methods of fabricating sensors have been developed. To fabricate thin film heat flux sensors for Ceramic Matrix Composite (CMC) systems, the rough and porous nature of the CMC system posed a significant challenge for patterning the fine features required. The status of the effort to develop thin film heat flux sensors specifically for use on silicon carbide (SiC) CMC systems with these new technologies is described.

  8. The effect of various primers on shear bond strength of zirconia ceramic and resin composite

    Directory of Open Access Journals (Sweden)

    Sasiwimol Sanohkan

    2013-01-01

    Full Text Available Aims: To determine the in vitro shear bond strengths (SBS of zirconia ceramic to resin composite after various primer treatments. Materials and Methods: Forty zirconia ceramic (Zeno, Wieland Dental specimens (10 mm in diameter and 2 mm thick were prepared, sandblasted with 50 μm alumina, and divided into four groups (n = 10. Three experimental groups were surface treated with three primers; CP (RelyX Ceramic Primer, 3M ESPE, AP (Alloy Primer, Kuraray Medical, and MP (Monobond Plus, Ivoclar Vivadent AG. One group was not treated and served as the control. All specimens were bonded to a resin composite (Filtek Supreme XT, 3M ESPE cylinder with an adhesive system (Adper Scotchbond Multi-Purpose Plus Adhesive, 3M ESPE and then stored in 100% humidity at 37°C for 24 h before SBS testing in a universal testing machine. Mean SBS (MPa were analyzed with one-way analysis of variance (ANOVA and the Tukey′s Honestly Significant Difference (HSD test (α = 0.05. Results: Group AP yielded the highest mean and standard deviation (SD value of SBS (16.8 ± 2.5 MPa and Group C presented the lowest mean and SD value (15.4 ± 1.6 MPa. The SBS did not differ significantly among the groups (P = 0.079. Conclusions: Within the limitations of this study, the SBS values between zirconia ceramic to resin composite using various primers and untreated surface were not significantly different.

  9. High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications

    Science.gov (United States)

    Raj, Sai V.; Bhatt, Ramkrishna

    2013-01-01

    The use of reliable, high-temperature, lightweight materials in the manufacture of aircraft engines is expected to result in lower fossil and biofuel consumption, thereby leading to cost savings and lower carbon emissions due to air travel. Although nickel-based superalloy blades and vanes have been successfully used in aircraft engines for several decades, there has been an increased effort to develop high-temperature, lightweight, creep-resistant substitute materials under various NASA programs over the last two decades. As a result, there has been a great deal of interest in developing SiC/SiC ceramic matrix composites (CMCs) due to their higher damage tolerance compared to monolithic ceramics. Current-generation SiC/SiC ceramic matrix composites rely almost entirely on the SiC fibers to carry the load, owing to the premature cracking of the matrix during loading. Thus, the high-temperature usefulness of these CMCs falls well below their theoretical capabilities. The objective of this work is to develop a new class of high-temperature, lightweight, self-healing, SiC fiber-reinforced, engineered matrix ceramic composites.

  10. SeZnSb alloy and its nano tubes, graphene composites properties

    OpenAIRE

    Abhay Kumar Singh

    2013-01-01

    Composite can alter the individual element physical property, could be useful to define the specific use of the material. Therefore, work demonstrates the synthesis of a new composition Se96-Zn2-Sb2 and its composites with 0.05% multi-walled carbon nano tubes and 0.05% bilayer graphene, in the glassy form. The diffused amorphous structure of the multi walled carbon nano tubes and bilayer gaphene in the Se96-Zn2-Sb2 alloy have been analyzed by using the Raman, X-ray photoluminescence spectrosc...

  11. Multi-walled Carbon Nano tubes/ Polyetherimide Composite Hollow Fibers for Gas Separation

    International Nuclear Information System (INIS)

    Composite hollow fibers were prepared by incorporating 1 wt % of multi walled carbon nano tubes (MWCNTs) within polyether imide (PEI) polymer matrix. Surfactant modification using non-ionic surfactant, Triton X100 was conducted to improve the dispersion of nano tubes in the polymer matrix during the preparation of polymer dope. The morphological structure and mechanical properties of the resulting composite hollow fibers were characterized. This study demonstrated the role of Triton X100 in facilitating the synergetic effects of MWCNTs and PEI where the resulting composite membrane is anticipated to have potential application in membrane based gas separation. (author)

  12. Mechanical behavior of ceramic composite hot-gas filters after exposure to severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Pysher, D.J.; Weaver, B.L.; Smith, R.G. [Ceramic Technology Center, St. Paul, MN (United States)] [and others

    1995-08-01

    A novel type of hot-gas filter based on a ceramic fiber reinforced ceramic matrix has been developed, as reported at previous Fossil Energy Materials Conferences, through research activities at Oak Ridge National Laboratory (ORNL) and at the 3M Company. Simulated testing has been done at the Westinghouse Science and Technology Center. This filter technology has been extended to full size, 60 mm OD by 1.5 meter long candle filters and a commercially viable process for producing the filters has been developed filters are undergoing testing and demonstration use throughout the world for applications in pressurized fluidized-bed combustion (PFBC) and integrated gasification combined cycle (IGCC) plants. Demonstration tests of this ceramic composite filter along with other filters are in progress at the Tidd PFBC plant Mechanical tests were performed on the 3 M brand Ceramic Composite Candle Filter after exposure to various corrosive environments in order to assess its ability to function as a hot gas filter in coal-fired applications. Due to the different construction of ceramic composite filters and the thin composite wall versus the typical thick-walled monolithic filter, standard mechanical property tests had to be refined or modified to accurately determine the filters properties. These tests and filter property results will be described Longitudinal tensile and diametral O-ring compression tests were performed on as-produced candle filters as well as on filters which had been exposed to various environments. The exposures were for 1000 hrs at 850{degrees}C in wet air, in wet air containing Na{sub 2}CO{sub 3}, and in wet air containing NaCl. In addition, a filter which bad been coated with ash (Old Grimethorpe) was exposed to wet air at 850{degrees}C for 1000 hours.

  13. Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    梁金生; 梁广川; 祁洪飞; 吴子钊; 冀志江; 金宗哲

    2004-01-01

    Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of 17O-NMR for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

  14. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1995-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method has the potential to facilitate the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent efforts have focused on transferring the joining technology to industry. Several industrial partners have been identified and collaborative research projects are in progress. Investigations are focusing on applying the joining method to sintered a-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  15. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1996-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  16. Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

    Institute of Scientific and Technical Information of China (English)

    MA Zhuang; SUN Fang-hong; LI Zhi-chao

    2007-01-01

    Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAl2O4, ZnAl2O4,Al2SiO5, Ni3Fe and Fe3Al, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance by 10.3 times, and the wear resistance by 2.39 times.

  17. Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

    Science.gov (United States)

    Grande, D. H.; Mandell, J. F.; Hong, K. C. C.

    1988-01-01

    An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

  18. Fiber reinforced superalloys, ceramics, and refractory metals, and directionally solidified eutectics (heat-resistant composites)

    International Nuclear Information System (INIS)

    High-temperature composites have been shown to have excellent elevated-temperature tensile and stress-rupture strengths and specific strengths. Tungsten alloy fiber reinforced superalloys have been demonstrated to have stress rupture strengths at 20000F superior to superalloys and sufficient impact resistance for gas turbines. Recently developed tungsten alloy fibers should permit production of composites with use-temperatures (gas turbine blades, vanes) as high as 24000F. Their main problem is associated with the direction and perfection of growth of strong whiskers or lamina in irregularly shaped components. Artificially made whisker composites are believed to warrant serious consideration. Use-temperatures of refractory metal matrix composites can be as much as 25000F for Nb matrix composites and over 30000F for W matrix composites. Ceramic matrix composites with use-temperatures ranging from 18000F to over 30000F are possibilities. Stationary, large, turbines for power generation may make use of refractory fiber/superalloy matrix, ceramic matrix, and coated refractory matrix composites. Such an application may capitalize on the high-temperature strength and high use-temperatures of the composites, which, in turn, will enhance engine performance. (127 references, 62 fig, 22 tables) (U.S.)

  19. DIELECTRIC AND PYROELECTRIC PROPERTIES OF THE COMPOSITES OF FERROELECTRIC CERAMIC AND POLY(VINYL CHLORIDE

    Directory of Open Access Journals (Sweden)

    M.Olszowy

    2003-01-01

    Full Text Available The dielectric and pyroelectric properties of lead zirconate titanate/poly(vinyl chloride [PZT/PVC] and barium titanate/poly(vinyl chloride [BaTiO3/ PVC] composites were studied. Flexible composites were fabricated in the thin films form (200-400 μm by hot-pressed method. Powders of PZT or BaTiO3 in the shape of ≤ 75 μm ceramics particles were dispersed in a PVC matrix, providing composites with 0-3} connectivity. Distribution of the ceramic particles in the polymer phase was examined by scanning electron microscopy. The analysis of the thermally stimulated currents (TSC have also been done. The changes of dielectric and pyroelectric data on composites with different contents of ceramics up to 40% volume were investigated. The dielectric constants were measured in the frequency range from 600 Hz to 6 MHz at room temperature. The pyroelectric coefficient for BaTiO3/PVC composite at 343 K is about 35 μC/m2K which is higher than that of β-PVDF (10 μC/m2 K.

  20. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    International Nuclear Information System (INIS)

    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT–ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  1. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-12-01

    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT-ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  2. Distribution Species Composition And Size Of Flying Fish Exocoetidae In The Ceram Sea

    Directory of Open Access Journals (Sweden)

    Friesland Tuapetel

    2015-03-01

    Full Text Available Abstract Ceram Sea is new resources area of catching flying fish. The purpose of study is to determine the species composition size and distribution of flying fish caught by drifting baits. Flying fish data collection was conducted in June until October 2013 in three locations i.e Kaimana East Ceram and Fak-Fak. There are three flying fish species collected namely Hirundichthys oxycephalus Torani Cypselurus poecilopterus Banggulung and Chellopogon abeia yellow wing. The results was showed that in Fak-Fak and Kaimana there are two types of fly fishing that H. oxycephalus andC. poecilopterus whereas in East Ceram found three types including H. oxycephalus C. poecilopterus and C. abeia. The dominant type of flying fish in three locations is H. oxycephalus. Flying fish has a variety size range of body size from 195.6 to 243.6 mm in Kaimana East Ceram range from 206.3 to 284.3 mm while Fak-Fak range from 187.1 to 243.1 mm. The result is expected to be a reference literature as basic data for the management and sustainable utilization of flyling fish in Ceram sea.

  3. Fabrication and thermomechanical properties of nano-SiC/carbon nano-tubes composites

    International Nuclear Information System (INIS)

    Ceramic carbides materials such as SiC, due to their refractory nature and their low neutron absorption are believed to be promising candidates for high temperature nuclear or aerospace applications. However, SiC brittleness has limited its structural application. In this context this work examines in a first part the possibilities to perform dense nano-structured SiC matrix by SPS without the use of sintering additive. Indeed a reduction of grain size (below 100 nm) accompanied by a high final density seem to be the solutions to counteract the brittleness and thus to improve mechanical properties. Dense (95%) and nano-structured (grain size around 100 nm) SiC samples were obtained thanks to the realization of an effective dispersion technique and the study on the sintering parameters effect. High hardness (2200 Hv) and decent fracture toughness (3.0 MPa.m1/2) were achieved. This first work also showed the preponderant influence of recurrent pollutants (oxygen and carbon) found in SiC powders on the final microstructure and mechanical properties of sintered samples. The oxygen as silica or silicon oxycarbide seems to promote densification mechanisms while free carbon (3.5 %wt) causes lower grain size and densification state. Mechanical properties with carbon are also negatively impacted (950 Hv and 2.4 MPa.m1/2). Such degradation is due by the specific localization of carbon structure between the grains. In return of the expected mechanical properties improvement by reducing the grain size, the thermal conductivity is drastically decrease of due to the phonon scattering at the grain boundaries. With the aim of reducing this effect, a second study was initiated by introducing multi-walled carbon nano-tubes (MWCNTs) into the SiC matrix. The MWCNTs by exhibiting a high toughness could also help to enhance the mechanical properties. Green bodies with different amounts of well dispersed MWCNTs (0 %wt to 5 %wt) were realized. Like free carbon, MWCNTs are located between

  4. Perspectives of SiC-Based Ceramic Composites and Their Applications to Fusion Reactors 6.Recent Research Activities regarding SiC-Based Ceramic Composites for Aerospace Applications

    Science.gov (United States)

    Ogasawara, Toshio

    In this article, the present and future prospects of the research and development regarding continuous SiC fiber reinforced ceramic matrix composites (CMCs) for aerospace applications are reviewed. These activities in Japan are described in term of their major applications, i.e. turbo fan engine components for aircrafts, rocket propulsion components, thermal protection system for future re-entry vehicles, thruster for satellites. It is suggested that high performance, affordable processing cost, and excellent reliability will be important factors in the practical use of CMCs in the future.

  5. Fibrous monoliths: Economic ceramic matrix composites from powders [Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rigali, Mark; Sutaria, Manish; Mulligan, Anthony; Creegan, Peter; Cipriani, Ron

    1999-05-26

    The project was to develop and perform pilot-scale production of fibrous monolith composites. The principal focus of the program was to develop damage-tolerant, wear-resistant tooling for petroleum drilling applications and generate a basic mechanical properties database on fibrous monolith composites.

  6. Ceramics reinforced metal base composite coatings produced by CO II laser cladding

    Science.gov (United States)

    Yang, Xichen; Wang, Yu; Yang, Nan

    2008-03-01

    Due to the excellent performance in high strength, anti-temperature and anti-wear, ceramics reinforced metal base composite material was used in some important fields of aircraft, aerospace, automobile and defense. The traditional bulk metal base composite materials are the expensive cost, which is limited in its industrial application. Development of laser coating of ceramics reinforced metal base composite is very interesting in economy. This paper is focused on three laser cladding ceramics coatings of SiC particle /Al matrix , Al IIO 3 powder/ Al matrix and WC + Co/mild steel matrix. Powder particle sizes are of 10-60μm. Chemical contents of aluminum matrix are of 3.8-4.0% Cu, 1.2-1.8% Mg, 0.3-0.99% Mn and balance Al. 5KW CO II laser, 5 axes CNC table, JKF-6 type powder feeder and co-axis feeder nozzle are used in laser cladding. Microstructure and performance of laser composite coatings have been respectively examined with OM,SEM and X-ray diffraction. Its results are as follows : Microstructures of 3C-,6H- and 5H- SiC particles + Al + Al 4SiC 4 + Si in SiC/Al composite, hexagonal α-Al IIO 3 + cubic γ-Al IIO 3 + f.c.c Al in Al IIO 3 powder/ Al composite and original WC particles + separated WC particles + eutectic WC + γ-Co solid solution + W IIC particles in WC + Co/steel coatings are respectively recognized. New microstructures of 5H-SiC in SiC/Al composite, cubic γ-Al IIO 3 in Al IIO 3 composite and W IIC in WC + Co/ steel composite by laser cladding have been respectively observed.

  7. Analysis of flat rolling of superconducting silver/ceramic composites

    DEFF Research Database (Denmark)

    Bech, Jakob Ilsted; Nielsen, Morten Storgård; Eriksen, Morten;

    2001-01-01

    The flat rolling process from wire to tape is presumably the most crucial link in the chain of mechanical processes leading from loose powder and silver tubes to the final superconducting Ag/BSCCO tape. In order to improve the critical current density of the superconducting filaments, one must...... process these to the highest possible density without at the same time introducing failures as large cracks and macroscopic shear bands. In order to analyse and optimise the process, the interaction between the involved materials and their very different mechanical properties must be taken into account...

  8. Ceramic composites with a ductile Ni{sub 3}Al binder phase

    Energy Technology Data Exchange (ETDEWEB)

    Tiegs, T.N.; Alexander, K.B.; Plucknett, K.P.; Menchhofer, P.A.; Becher, P.F.; Waters, S.B.

    1995-06-01

    Composites using B-doped ductile Ni{sub 3}Al alloys were produced with both non-oxide (WC, TiC) and oxide (Al{sub 2}0{sub 3}) ceramic powders. Typical powder processing techniques were used to fabricate materials with ceramic contents from 0-95 vol. %. The microstructural morphology of the composites depends primarily on the wetting behavior between the alloys and the ceramic powders. The non-oxide ceramic powders wet well and the Ni{sub 3}Al alloys form a semi-continuous intergranular phase. On the other hand, the Ni{sub 3}Al alloys do not wet the oxide powders well and tend to form discrete ``islands`` of the metallic phase. Wetting in these materials can be improved by the addition of non-oxide particles, such as TiC. Results on the mechanical properties showed ambient temperature flexural strength similar to other Ni-based hardmetals. In contrast to the WC-Co materials, the flexural strength is retained to temperatures of at least 800 C. The fracture toughness and hardness were found to be equal or higher than comparable Co-based hardmetal systems. Initial corrosion tests showed excellent resistance to acid solutions.

  9. The effect of composition, processing conditions, and irradiation, on lattice defects in spinel ceramics

    Science.gov (United States)

    Bazilevskaya, T. A.; Gritsyna, V. T.; Orlinski, D. V.; Udalova, L. V.; Voitsenya, A. V.

    1998-03-01

    The lattice defects in pure spinel ceramics MgO· nAl 2O 3 were investigated as to their dependence on composition, temperature, and time duration of calcination in the course of synthesizing spinel powder. Defects were studied by optical methods measuring absorption and photo-, thermo-, and X-ray-stimulated luminescence. The variation of ceramic composition 0.98≤ n≤1.02 leads to the formation of different absorption bands: at n1 the band is at 620 nm (2.0 eV) with Δ E=0.5 eV; and at n=1 ceramics are transparent. In luminescence spectra, prominent bands were observed at 253, 370, and 520 nm. Variation of temperature of calcination in the range of 1150-1220°C; duration of calcination of 0.5-2.0 h; and irradiation with X-rays, electrons, and neutrons cause changes in the relative intensities of the absorption and luminescence bands, which makes identifying the nature of lattice defects in spinel ceramics possible.

  10. The effect of composition, processing conditions, and irradiation, on lattice defects in spinel ceramics

    International Nuclear Information System (INIS)

    The lattice defects in pure spinel ceramics MgO.nAl2O3 were investigated as to their dependence on composition, temperature, and time duration of calcination in the course of synthesizing spinel powder. Defects were studied by optical methods measuring absorption and photo-, thermo-, and X-ray-stimulated luminescence. The variation of ceramic composition 0.98≤n≤1.02 leads to the formation of different absorption bands: at n1 the band is at 620 nm (2.0 eV) with ΔE=0.5 eV; and at n=1 ceramics are transparent. In luminescence spectra, prominent bands were observed at 253, 370, and 520 nm. Variation of temperature of calcination in the range of 1150-1220 C; duration of calcination of 0.5-2.0 h; and irradiation with X-rays, electrons, and neutrons cause changes in the relative intensities of the absorption and luminescence bands, which makes identifying the nature of lattice defects in spinel ceramics possible. (orig.)

  11. Effect of sintering atmosphere on composition and properties of NiFe2O4 ceramic

    Institute of Scientific and Technical Information of China (English)

    田忠良; 张腾; 刘恺; 赖延清; 李劼

    2015-01-01

    NiFe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound NiFe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10−5, 2×10−4 and 2×10−3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of NiFe2O4 and NiO. With increasing oxygen content, NiFe2O4 content in the ceramic increases, while NiO content appears a contrary trend. In vacuum, NiFe2O4 ceramic has average grain size of 3.94μm, and bending strength of 85.12 MPa. The changes of the phase composition and mechanical properties of NiFe2O4 based cermets are mainly caused by the alteration of their properties of NiFe2O4 ceramic.

  12. Novel texturing method for sputtered zinc oxide films prepared at high deposition rate from ceramic tube targets

    Directory of Open Access Journals (Sweden)

    Hüpkes J.

    2011-10-01

    Full Text Available Sputtered and wet-chemically texture etched zinc oxide (ZnO films on glass substrates are regularly applied as transparent front contact in silicon based thin film solar cells. In this study, chemical wet etching in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl on aluminum doped zinc oxide (ZnO:Al films deposited by magnetron sputtering from ceramic tube targets at high discharge power (~10 kW/m target length is investigated. Films with thickness of around 800 nm were etched in diluted HCl acid and HF acid to achieve rough surface textures. It is found that the etching of the films in both etchants leads to different surface textures. A two steps etching process, which is especially favorable for films prepared at high deposition rate, was systematically studied. By etching first in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl these films are furnished with a surface texture which is characterized by craters with typical diameter of around 500 − 1000 nm. The resulting surface structure is comparable to etched films sputtered at low deposition rate, which had been demonstrated to be able to achieve high efficiencies in silicon thin film solar cells.

  13. Effect of Load Rate on Ultimate Tensile Strength of Ceramic Matrix Composites at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Gyekenyesi, John P.

    2001-01-01

    The strengths of three continuous fiber-reinforced ceramic composites, including SiC/CAS-II, SiC/MAS-5 and SiC/SiC, were determined as a function of test rate in air at 1100 to 1200 C. All three composite materials exhibited a strong dependency of strength on test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress-rate) to another (constant stress loading) suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics. It was further found that constant stress-rate testing could be used as an alternative to life prediction test methodology even for composite materials, at least for short range of lifetimes and when ultimate strength is used as the failure criterion.

  14. A bulk metal/ceramic composite material with a cellular structure

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhankui; YAO Kefu; LI Jingfeng

    2006-01-01

    A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.

  15. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  16. Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    CHAI Feng; XU Ling; CHAO Yong-lie; LIAO Yun-mao; ZHAO Yi-min

    2003-01-01

    Objectives:All-ceramic dental restorations are attractive to the dental community because of their advantages.But they're also challenged by relatively low flexural strength and intrinsic poor resistance to fracture.This paper aims to investigate mechanical properties of a new dental all-ceramic material, i.e. zirconia toughened nanometer-ceramic composite (α-Al2O3/nZrO2).Methods:α-Al2O3/nZrO2 ceramics powder (W) was processed with combined methods of chemical co-precipitation method and ball milling. Scanning electron microscopy (SEM)was used to determine the particle size distribution and to characterize the particle morphology of the powders. Four kinds of powders with different ZrO2 content (5wt%, 10wt%, 15wt% and 20wt%) were prepared by using α-Al2O3 powder to dilute the higher ZrO2 content powder (W). The ceramic matrix compacts were made by slip-casting technique and sintering to 1 200~1 600 ℃. The flexural strength and the fracture toughness of the matrix materials were measured via three-point bending test and single-edge notch beam methods, respectively.Results:1) The particle distribution of the Al2O3/nZrO2 powder ranged from 0.02~3.0 μm, with the superfine particles almost accounting for 20%;2) There is a significant difference of flexural strength (P<0.05) between the groups with 1 450 ℃ and 1 600 ℃ sintering temperature and 1 200 ℃;3) There is a significant difference of flexural strength (P<0.05) between different zirconia volume fraction groups with the same sintering temperature, the ceramic matrix samples with higher nZrO2 (W) content had much better mechanical properties than those of pure α-Al2O3 ceramics.Conclusions:The studied nanometer α-Al2O3/nZrO2 powder was homogeously distributed within the matrix and had reasonable powder-size gradation to improve mechanical properties of ceramics.%目的:口腔全瓷修复体以其独特优越性受到医患青睐,但脆性问题一直限制其应用范围及使用可靠性.本研

  17. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis.

    Science.gov (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso

    2015-01-01

    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred. PMID:25831105

  18. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis.

    Science.gov (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso

    2015-01-01

    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred.

  19. Energy absorption and failure response of silk/epoxy composite square tubes: Experimental

    DEFF Research Database (Denmark)

    Oshkovr, Simin Ataollahi; Taher, Siavash Talebi; A. Eshkoor, Rahim;

    2012-01-01

    This paper focuses on natural silk/epoxy composite square tubes energy absorption and failure response. The tested specimens were featured by a material combination of different lengths and same numbers of natural silk/epoxy composite layers in form of reinforced woven fabric in thermosetting epo...... natural woven silk has been used as textile in centuries but due to rare study of this fabric as reinforcement material for composites, the results of this paper can be considerable. Outcomes from this paper might be helpful to guide the design of crashworthy structures.......This paper focuses on natural silk/epoxy composite square tubes energy absorption and failure response. The tested specimens were featured by a material combination of different lengths and same numbers of natural silk/epoxy composite layers in form of reinforced woven fabric in thermosetting epoxy...

  20. Development of Zero Coefficient of Thermal Expansion composite tubes for stable space structures

    Science.gov (United States)

    Strock, John D.

    1992-09-01

    Advanced composite materials are well suited for stable space structures due to their low Coefficient of Thermal Expansion (CTE), high stiffness and light weight. For a given design application, composite hardware can be tailored for strength, stiffness, CTE, and Coefficient of Moisture Expansion (CME). Computer modeling and laminate testing of high modulus graphite/epoxy tubes were evaluated for compressive strength, stiffness, CTE, CME and microcracking. Thermal cycling and microcracking effects on CTE were evaluated. Thin graphite/epoxy plies exhibited reduced microcracking. A zero CTE thin wall tube design resulted from the development program. Recent work on low moisture absorption resin systems is also discussed.

  1. Seismic retrofitting of reinforced concrete frame structures using GFRP-tube-confined-concrete composite braces

    Science.gov (United States)

    Moghaddasi B., Nasim S.; Zhang, Yunfeng; Hu, Xiaobin

    2012-03-01

    This paper presents a new type of structural bracing intended for seismic retrofitting use in framed structures. This special composite brace, termed glass-fiber-reinforced-polymer (GFRP)-tube-confined-concrete composite brace, is comprised of concrete confined by a GFRP tube and an inner steel core for energy dissipation. Together with a contribution from the GFRP-tube confined concrete, the composite brace shows a substantially increased stiffness to control story drift, which is often a preferred feature in seismic retrofitting. An analysis model is established and implemented in a general finite element analysis program — OpenSees, for simulating the load-displacement behavior of the composite brace. Using this model, a parametric study of the hysteretic behavior (energy dissipation, stiffness, ductility and strength) of the composite brace was conducted under static cyclic loading and it was found that the area ratio of steel core to concrete has the greatest influence among all the parameters considered. To demonstrate the application of the composite brace in seismic retrofitting, a three-story nonductile reinforced concrete (RC) frame structure was retrofitted with the composite braces. Pushover analysis and nonlinear time-history analyses of the retrofitted RC frame structure was performed by employing a suite of 20 strong ground motion earthquake records. The analysis results show that the composite braces can effectively reduce the peak seismic responses of the RC frame structure without significantly increasing the base shear demand.

  2. Approach to microstructure-behavior relationships for ceramic matrix composites reinforced by continuous fibers

    OpenAIRE

    Lamon Jacques

    2015-01-01

    Ceramic matrix composites (CMCs) reinforced with continuous fibers exhibit several features that differentiate them from homogeneous unreinforced materials. The microstructure consists of various distinct constituents: fibres, matrix, and fiber/matrix interfaces or interphases. Several entities at micro- and mesoscopic length scales can be defined depending on fiber arrangement. Furthermore, the CMCs contain flaw populations that govern matrix cracking and fiber failures. The paper describes ...

  3. Structure and Composition of Ba-W-Ti-O Ceramics Interface Regions Formed at Ultrasonic Vibration

    OpenAIRE

    Karban, O.; O. Kanunnikova; Khazanov, E.; E. Salamatov; Khasanov, O.; A. Taranov

    2012-01-01

    The study of Ba-W-Ti-O ceramics has shown that the structure and composition of their interface regions differ from those in the grain bulk owing to the diffusion of tungsten atoms to the grain surface during sintering. They are determined by the conditions of compacting of dry nanopowders (compaction pressure and power of ultrasonic action) and vary in a nonmonotonic way. Increasing the pressure during dry static compacting and exposure to ultrasound result in the formation of a complex stru...

  4. Behavior of plywood and fiberglass steel composite tube structures subjected to impact loading

    Science.gov (United States)

    Armaghani, Seyamend Bilind

    Paratransit buses are custom built as the major vehicle manufacturer produces the custom built passenger cage installed on the chassis for the Paratransit bus. In order for these Paratransit bus members to be sufficient, they have to be evaluated for crashworthiness and energy absorption. This has prompted Florida Department of Transportation (FDOT) to fund research for the safety evaluation of Paratransit busses consisting of crash and safety analysis. There has been a large body of research done on steel subjected to static loads, but more research is needed for steel applied under dynamic loading and high speeds in order to improve crashworthiness in events such as rollovers and side impacts. Bare steel Hollow Structural Section (HSS) tubing are used a lot as structural members of Paratransit buses because of their lightness and progressive buckling under loading. The research will be conducted on quantifying the tubing's behavior under bending by conducting static three point bending and impact loading tests. In addition to the bare tubing, plywood and fiberglass composites are investigated because they are both strong and lightweight and their behavior under dynamic loading hasn't been quantified. As a result, the main purpose of this research is to quantify the differences between the dynamic and static behavior of plywood steel composite and fiberglass steel composite tubing and compare these findings with those of bare steel tubing. The differences will be quantified using detailed and thorough experiments that will examine the composites behavior under both static and dynamic loading. These tests will determine if there are any advantages of using the composite materials and thus allow for recommendations to be made to the FDOT with the goal of improving the safety of Paratransit busses. Tensile tests were conducted to determine the material properties of the tested specimens. Before the static and dynamic experiments are run to investigate the differences

  5. Advanced ceramic matrix composite materials for current and future propulsion technology applications

    Science.gov (United States)

    Schmidt, S.; Beyer, S.; Knabe, H.; Immich, H.; Meistring, R.; Gessler, A.

    2004-08-01

    Current rocket engines, due to their method of construction, the materials used and the extreme loads to which they are subjected, feature a limited number of load cycles. Various technology programmes in Europe are concerned, besides developing reliable and rugged, low cost, throwaway equipment, with preparing for future reusable propulsion technologies. One of the key roles for realizing reusable engine components is the use of modern and innovative materials. One of the key technologies which concern various engine manufacturers worldwide is the development of fibre-reinforced ceramics—ceramic matrix composites. The advantages for the developers are obvious—the low specific weight, the high specific strength over a large temperature range, and their great damage tolerance compared to monolithic ceramics make this material class extremely interesting as a construction material. Over the past years, the Astrium company (formerly DASA) has, together with various partners, worked intensively on developing components for hypersonic engines and liquid rocket propulsion systems. In the year 2000, various hot-firing tests with subscale (scale 1:5) and full-scale nozzle extensions were conducted. In this year, a further decisive milestone was achieved in the sector of small thrusters, and long-term tests served to demonstrate the extraordinary stability of the C/SiC material. Besides developing and testing radiation-cooled nozzle components and small-thruster combustion chambers, Astrium worked on the preliminary development of actively cooled structures for future reusable propulsion systems. In order to get one step nearer to this objective, the development of a new fibre composite was commenced within the framework of a regionally sponsored programme. The objective here is to create multidirectional (3D) textile structures combined with a cost-effective infiltration process. Besides material and process development, the project also encompasses the development of

  6. The Increasing of Bentonite Quality as a Composite of B-3 Waste CeramicSolidification Process

    International Nuclear Information System (INIS)

    The ceramic composite from local material of bentonite Nanggulan wascarried out. The material were grinded, sieved to get through 100 mesh,rinsed with aquadest, dried at the temperature of 60 oC and putted in theexecutor, then were calcinate (physical activated) at 300 oC and chemicalactivated with NaCl 1.0 to 5.0 M. The activated bentonite were contacted withlead concentration of 150 to 500 ppm and then were dried at 60 oC.Bentonite-Pb which obtained was made to pellet by adding weak cullet withcomposition variation of bentonite-Pb to cullet = 20:80, 25:75, 30:70, 35:65,and 40:60%, and ignited on furnace at the the temperature of 850 oC, 900oC, and 1000 oC for composite ceramic production. The chemical compositionand mineral test for original local material and ceramic composite ofoptimization result were done by using AAS and X-ray diffraction, whereas theleaching test, pressure and porosity test were done only for ceramiccomposite. The experiment results were reported in this paper. (author)

  7. ON THE EFFECT OF NANO-PARTICLE CLUSTERING ON TOUGHENING OF NANO-COMPOSITE CERAMICS

    Institute of Scientific and Technical Information of China (English)

    董照旭; 方岱宁; 苏爱嘉

    2002-01-01

    In this paper, two and three-dimensional clustering models are developed to characterize the effect of nano-particle clustering on toughening of nanocomposite ceramics. It is found that crack pinning toughens the nano-composite ceramics because a higher stress intensity factor is needed for crack to propagate around or to pull-out the nano-particle. The nano-particle along the grain boundary steers the crack into the matrix grain due to the strong cohesion between the nanoparticle and the matrix. Since the fracture resistance of the grain boundary is lower than that of the grain lattice, the higher the probability of transgranular fracture induced by nano-particles, the tougher is the nano-composite. However, both crack pinning and transgranular fracture are affected by nano-particle clustering. Nanoparticle clustering, which increases with increasing volume fraction of nano-particles,leads to reduction of both the strength and toughness of the nano-composite ceramics. The larger the size of the clustered particle, and the more defects it contains, the easier it is for the crack to pass through the clustered particle, which means that the nano-particle clustering can reduce toughening induced by crack pinning and transgranular fracture. The theoretical prediction, based on the combination of the three mechanisms of nano-particles, is in agreement with the experimental data.

  8. Evaluation of a Variable-Impedance Ceramic Matrix Composite Acoustic Liner

    Science.gov (United States)

    Jones, M. G.; Watson, W. R.; Nark, D. M.; Howerton, B. M.

    2014-01-01

    As a result of significant progress in the reduction of fan and jet noise, there is growing concern regarding core noise. One method for achieving core noise reduction is via the use of acoustic liners. However, these liners must be constructed with materials suitable for high temperature environments and should be designed for optimum absorption of the broadband core noise spectrum. This paper presents results of tests conducted in the NASA Langley Liner Technology Facility to evaluate a variable-impedance ceramic matrix composite acoustic liner that offers the potential to achieve each of these goals. One concern is the porosity of the ceramic matrix composite material, and whether this might affect the predictability of liners constructed with this material. Comparisons between two variable-depth liners, one constructed with ceramic matrix composite material and the other constructed via stereolithography, are used to demonstrate this material porosity is not a concern. Also, some interesting observations are noted regarding the orientation of variable-depth liners. Finally, two propagation codes are validated via comparisons of predicted and measured acoustic pressure profiles for a variable-depth liner.

  9. Alumina/Phenolphthalein Polyetherketone Ceramic Composite Polypropylene Separator Film for Lithium Ion Power Batteries

    International Nuclear Information System (INIS)

    Highlights: • PEK-C (Tg: ∼230 °C) was used as binder to prepare ceramic coated composite PP separator. • The composite PP separator was stable and showed low thermal shrinkage in the electrolyte solvent. • The composite PP separator was helpful for high current density discharge. • The composite PP separator improved the safety performance of the coin cells. - Abstract: One way to obtain the lithium ion power battery with better safety performance was to increase the thermal shrinkage resistance of the separator at higher temperature. Phenolphthalein polyetherketone (PEK-C) is a polymer that can withstand high temperature to about 230 °C. Here, we developed a new Al2O3 coated composite polypropylene (PP) separator with PEK-C as binder. The coating layer was formed on the surface of the PP separator and both ceramic particles and binder did not infiltrated into the separator along the thickness direction. The composite separator with 4 μm coating layer provided balanced permeability and thermal shrinkage properties. The composite separator was stable at the electrochemical window for lithium ion battery. The coin cells with composite separator showed better charge/discharge performance than that of the cells with the PP separator. It seemed that the composite separator was helpful for high current density discharge. Also, the battery safety performance test had verified that the Al2O3 coated composite separator with PEK-C as binder had truly improved the safety performance of the coin cells. So, the newly developed Al2O3 coated composite PP separator was a promising safety product for lithium ion power batteries with high energy density

  10. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto;

    conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum...

  11. Investigation of TaC–TaB2 ceramic composites

    Indian Academy of Sciences (India)

    Behzad Mehdikhani; Gholam Hossein Borhani; Saeed Reza Bakhshi; Hamid Reza Baharvandi

    2016-02-01

    The TaC–TaB2 composition was sintered by spark plasma (SPS) at 1900–2100°C and applied pressure of 30 MPa. TaC and 2–3 wt% B4C were used as starting powders. Densification process, phase evolution, microstructure and the mechanical properties of the composites were investigated. The results indicated that the TaC–TaB2 composition could be SPS to 97% of theoretical density in 10 min at 2100°C. Addition of B4C leads to an increase in the density sample from 76 to 97%. B4C nano-powder resists grain growth even at high temperature 2100°C. The formation of TaB2/carbon at TaC grain boundaries helps in pinning the grain boundary and inhibiting grain growth. The phase formation was associated with carbon and boron diffusion from the starting particles B4C to form TaB2 phases. TaC grain sizes decreased with increase in B4C concentration. Samples with 2.0 wt% B4C composition had highest flexure strength up to 520 MPa. The effect of B4C addition on hardness measured by microhardness has been studied. Hardness of samples containing 3.0 wt% B4C was 16.99 GPa.

  12. Crushing characteristics of composite tubes with 'near-elliptical' cross sections

    Science.gov (United States)

    Farley, Gary L.; Jones, Robert M.

    1992-01-01

    An experimental investigation was conducted to determine whether the energy-absorption capability of near-elliptical cross-section composite tubular specimens is a function of included angle. Each half of the near-elliptical cross-section tube is a segment of a circle. The included angle is the angle created by radial lines extending from the center of the circular segment to the ends of the circular segment. Graphite- and Kevlar-reinforced epoxy material was used to fabricate specimens. Tube internal diameters were 2.54, 3.81, and 7.62 cm, and included angles were 180, 160, 135, and 90 degrees. Based upon the test results from these tubes, energy-absorption capability increased between 10 and 30 percent as included angle decreased between 180 and 90 degrees for the materials evaluated. Energy-absorption capability was a decreasing nonlinear function of the ratio of tube internal diameter to wall thickness.

  13. Synthesis of steel slag ceramics:chemical composition and crystalline phases of raw materials

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Wei Wei; Hao Bai; Xu Zhang; Da-qiang Cang

    2015-01-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO–Al2O3–SiO2 and CaO–MgO–SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite,α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  14. Polyphase ceramic for consolidating nuclear waste compositions with high Zr-Cd-Na content

    International Nuclear Information System (INIS)

    The development of dense polyphase tailored ceramic forms for the immobilization of high-level nuclear wastes has been extended to an Idaho Chemical Processing Plant Fluorinel composition. The ceramic was designed to maximize waste loading and subsequent waste volume reduction without sacrificing chemical durability in aqueous environments. The ceramic, fabricated by hot isostatic pressing, consists of four main crystalline phases, calcium fluoride, zirconia, an apatite-structured solid-solution phase, and sphene. The form also contains a designed borosilicate glass phase, a Ni-Cd alloy, and a minor amount of crystalline zircon. The crystalline apatite solid-solution phase is the major host for incorporating the actinide simulants U, Ce, and Y, while the glass phase contains Cs and Sr. The calcium fluoride and sphene phases provide microstructural isolation of the radionuclide-containing phases. Since the glass and crystalline components of the ceramic are not phase compatible at all temperatures, the exact phase content is determined by the tailoring additives, consolidation temperature, and oxidation state control during processing

  15. Rugometric and microtopographic non-invasive inspection in dental-resin composites and zirconia ceramics

    Science.gov (United States)

    Fernández-Oliveras, Alicia; Costa, Manuel F. M.; Pecho, Oscar E.; Rubiño, Manuel; Pérez, María. M.

    2013-11-01

    Surface properties are essential for a complete characterization of biomaterials. In restorative dentistry, the study of the surface properties of materials meant to replace dental tissues in an irreversibly diseased tooth is important to avoid harmful changes in future treatments. We have experimentally analyzed the surface characterization parameters of two different types of dental-resin composites and pre-sintered and sintered zirconia ceramics. We studied two shades of both composite types and two sintered zirconia ceramics: colored and uncolored. Moreover, a surface treatment was applied to one specimen of each dental-resin. All the samples were submitted to rugometric and microtopographic non-invasive inspection with the MICROTOP.06.MFC laser microtopographer in order to gather meaningful statistical parameters such as the average roughness (Ra), the root-mean-square deviation (Rq), the skewness (Rsk), and the kurtosis of the surface height distribution (Rku). For a comparison of the different biomaterials, the uncertainties associated to the surface parameters were also determined. With respect to Ra and Rq, significant differences between the composite shades were found. Among the dental resins, the nanocomposite presented the highest values and, for the zirconia ceramics, the pre-sintered sample registered the lowest ones. The composite performance may have been due to cluster-formation variations. Except for the composites with the surface treatment, the sample surfaces had approximately a normal distribution of heights. The surface treatment applied to the composites increased the average roughness and moved the height distribution farther away from the normal distribution. The zirconia-sintering process resulted in higher average roughness without affecting the height distribution.

  16. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering

    2003-07-01

    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  17. Nanoporous Polymer-Ceramic Composite Electrolytes for Lithium Metal Batteries

    KAUST Repository

    Tu, Zhengyuan

    2013-09-16

    A nanoporous composite material that offers the unique combination of high room-temperature ionic conductivity and high mechanical modulus is reported. When used as the separator/electrolyte in lithium batteries employing metallic lithium as anode, the material displays unprecedented cycling stability and excellent ability to prevent premature cell failure by dendrite-induced short circuits © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. Structures Formation on the Y-TZP-AI2O3 Ceramic Composites Surface

    Science.gov (United States)

    Kulkov, Sergei; Sevostyanova, Irina; Sablina, Tatiana; Buyakova, Svetlana; Pshenichnyy, Artem; Savchenko, Nickolai

    2016-07-01

    The paper discusses the structure of Y-TZP-Al2O3 ceramics produced from nanopowders and friction surface, wear resistance, friction coefficient of Y-TZP-AEO3 composites rubbed against a steel disk counterface at a pressure of 5 MPa in a range of sliding speeds from 0.2 to 47 m/s. Analysis by X-ray diffraction, scanning electron microscopy showed that the high wear resistance of Y-TZP-Al2O3 composites at high sliding speeds is due to high-temperature phase transitions and protective film formation on the friction surface.

  19. Processing–structure–property relations of chemically bonded phosphate ceramic composites

    Indian Academy of Sciences (India)

    H A Colorado; C Hiel; H T Hahn

    2011-07-01

    Mechanical properties and microstructures of a chemically bonded phosphate ceramic (CBPC) and its composite with 1.0 wt% graphite nanoplatelets (GNPs) reinforcement have been investigated. Microstructure was identified by using optical and scanning electron microscopes, X-ray tomography, and X-ray diffraction. In addition, weight loss of the resin at room temperature was studied. The microstructure characterization shows that CBPC is itself a composite with several crystalline (wollastonite and brushite) and amorphous phases. SEM and micro tomography show a homogeneous distribution of crystalline phases. Bending and compression strength of the CBPC was improved by reducing bubbles via preparation in vacuum.

  20. Effects of the manufacturing parameter and chemical composition on properties of HANA-4 cladding tube

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sung Yong; Kim, Yoon Ho; Jang, Hun; Choi, Min Young; Mok, Yong Kyoon [KEPCO Nuclear Fuel, Daejeon (Korea, Republic of)

    2015-05-15

    KEPCO NF conducted some researches to improve workability of HANA-4 cladding tube. It was changed to TREX outer diameter for increase Q-factor in first pilgering process related to the workability of cladding tube. In general, a increasing Q-factor leads to improvement yield of tubing manufacture in zirconium alloys. And decreasing of amount of alloying element changed cladding properties. The secondary phase particle analysis, the corrosion behavior and the texture were examined for HANA-4 alloys with adjustments of chemical compositions and TREX outer diameter for the purpose of enhancement formability. The precipitate type, size, and distribution of HANA-4 alloy were not changed as the chemical composition and the manufacturing parameters. The corrosion weight gain was decreased with reducing alloying elements, which considered the beneficial effect of reduced tin.

  1. Effects of the manufacturing parameter and chemical composition on properties of HANA-4 cladding tube

    International Nuclear Information System (INIS)

    KEPCO NF conducted some researches to improve workability of HANA-4 cladding tube. It was changed to TREX outer diameter for increase Q-factor in first pilgering process related to the workability of cladding tube. In general, a increasing Q-factor leads to improvement yield of tubing manufacture in zirconium alloys. And decreasing of amount of alloying element changed cladding properties. The secondary phase particle analysis, the corrosion behavior and the texture were examined for HANA-4 alloys with adjustments of chemical compositions and TREX outer diameter for the purpose of enhancement formability. The precipitate type, size, and distribution of HANA-4 alloy were not changed as the chemical composition and the manufacturing parameters. The corrosion weight gain was decreased with reducing alloying elements, which considered the beneficial effect of reduced tin

  2. Dielectric, Electromagnetic Interference Shielding and Absorption Properties of Si3N4-PyC Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    Xuan Hao; Xiaowei Yin; Litong Zhang; Laifei Cheng

    2013-01-01

    Pyrolytic carbon (PyC) was infiltrated into silicon nitride (Si3N4) ceramics by precursor infiltration and pyrolysis (PIP) of phenolic resin,and Ni nanoparticles were added into the phenolic resin to change the electric conductivity of Si3N4-PyC composite ceramics.Dielectric permittivity,electromagnetic interference (EMI)shielding and absorption properties of Si3N4-PγC composite ceramics were studied as a function of Ni content at 8.2-12.4 GHz (X-band).When Ni nanoparticles were added into phenolic resin,the electric conductivity of the prepared composite ceramics decreased with increasing Ni content,which was attributed to the decrease of graphitization degree of PyC.The decrease in electric conductivity led to the decrease in both permittivity and EMI shielding effectiveness.Since too high permittivity is harmful to the impendence match and results in the strong reflection,the electromagnetic wave absorption property of Si3N4-PyC composite ceramics increases with increasing Ni content.When the content of Ni nanoparticles added into phenolic resin was 2 wt%,the composite ceramics possessed the lowest electric conductivity and displayed the most excellent absorption property with a minimum reflection loss as low as-28.9 dB.

  3. Composite Eshelby model and domain band geometries of ferroelectric ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A method of composite Eshelby inclusion is proposed for aferroelectric grain with domain switching embedded in a polycrystalline ferroelectric matrix. The method quantifies the twinning structure due to spontaneous polarization, as well as the conventional and non-conventional domain structures after poling induced domain reorientation of 90 degree. The predicted parameters include the volume fraction, the thickness, and the surface inclination angle of switched domain plates. The domain wall energy for non-conventional domain structures is derived in terms of the arrays of misfit dislocations. The domain geometries predicted by the present work agree with the measured domain morphology near an indentation crack tip when subjected to lateral electric field.

  4. Federal Aviation Administration (FAA airworthiness certification for ceramic matrix composite components in civil aircraft systems

    Directory of Open Access Journals (Sweden)

    Gonczy Stephen T.

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs are being designed and developed for engine and exhaust components in commercial aviation, because they offer higher temperature capabilities, weight savings, and improved durability compared to metals. The United States Federal Aviation Administration (FAA issues and enforces regulations and minimum standards covering the safe manufacture, operation, and maintenance of civil aircraft. As new materials, these ceramic composite components will have to meet the certification regulations of the FAA for “airworthiness”. The FAA certification process is defined in the Federal Aviation Regulations (Title 14 of the Code of Federal Regulations, FAA policy statements, orders, advisory circulars, technical standard orders, and FAA airworthiness directives. These regulations and documents provide the fundamental requirements and guidelines for design, testing, manufacture, quality assurance, registration, operation, inspection, maintenance, and repair of aircraft systems and parts. For metallic parts in aircraft, the FAA certification and compliance process is well-established for type and airworthiness certification, using ASTM and SAE standards, the MMPDS data handbook, and FAA advisory circulars. In a similar manner for polymer matrix composites (PMC, the PMC industry and the FAA have jointly developed and are refining parallel guidelines for polymer matrix composites (PMCs, using guidance in FAA circulars and the CMH-17 PMC handbook. These documents discuss design methods and codes, material testing, property data development, life/durability assessment, production processes, QA procedures, inspection methods, operational limits, and repairs for PMCs. For ceramic composites, the FAA and the CMC and aerospace community are working together (primarily through the CMH-17 CMC handbook to define and codify key design, production, and regulatory issues that have to be addressed in the certification of CMC components in

  5. SeZnSb alloy and its nano tubes, graphene composites properties

    Directory of Open Access Journals (Sweden)

    Abhay Kumar Singh

    2013-04-01

    Full Text Available Composite can alter the individual element physical property, could be useful to define the specific use of the material. Therefore, work demonstrates the synthesis of a new composition Se96-Zn2-Sb2 and its composites with 0.05% multi-walled carbon nano tubes and 0.05% bilayer graphene, in the glassy form. The diffused amorphous structure of the multi walled carbon nano tubes and bilayer gaphene in the Se96-Zn2-Sb2 alloy have been analyzed by using the Raman, X-ray photoluminescence spectroscopy, Furrier transmission infrared spectra, photoluminescence, UV/visible absorption spectroscopic measurements. The diffused prime Raman bands (G and D have been appeared for the multi walled carbon nano tubes and graphene composites, while the X-ray photoluminescence core energy levels peak shifts have been observed for the composite materials. Subsequently the photoluminescence property at room temperature and a drastic enhancement (upto 80% in infrared transmission percentage has been obtained for the bilayer graphene composite, along with optical energy band gaps for these materials have been evaluated 1.37, 1.39 and 1.41 eV.

  6. Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes.

    Science.gov (United States)

    Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

    2006-09-01

    A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 degrees C/min, increased by about 20% and 30%, respectively. PMID:16730889

  7. Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes

    Energy Technology Data Exchange (ETDEWEB)

    Aloisi, Mirko [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, Monteluco di Roio 67040 (Italy); Karamanov, Alexander [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, Monteluco di Roio 67040 (Italy)]. E-mail: karama@ing.univaq.it; Taglieri, Giuliana [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, Monteluco di Roio 67040 (Italy); Ferrante, Fabiola [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, Monteluco di Roio 67040 (Italy); Pelino, Mario [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, Monteluco di Roio 67040 (Italy)]. E-mail: pelino@ing.univaq.it

    2006-09-01

    A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 deg. C/min, increased by about 20% and 30%, respectively.

  8. X-ray microtomography of ceramic and metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Baaklini, G.Y.; Bhatt, R.T.; Eckel, A.J. [National Aeronautics and Space Administration, Cleveland, OH (United States). Lewis Research Center; Engler, P.; Rauser, R.W. [Cleveland State Univ., OH (United States); Castelli, M.G. [NYMA, Inc., Cleveland, OH (United States)

    1995-09-01

    Capabilities and limitations of X-ray computed microtomography (CT) in characterizing relevant composite material issues as identified during manufacturing processes were investigated. Damage in engine subcomponents was evaluated and compared with damage detected in pedigreed coupon type specimens. The system used is a newly developed state-of-the-art X-ray computed tomography system capable of providing digital radiography, computed tomography, and computed laminography. CT was found viable for characterizing processing defects and coating effect in thermally shocked carbon fiber reinforced silicon carbide matrix (C/SiC) samples. CT results from mechanically tested silicon carbide fiber reinforced reaction bonded silicon nitride (SiC/RBSN) matrix sample were evaluated and compared to engine tested SiC/RBSN turbine vanes. Thermomechanically cycled SiC (SCS-6) fiber reinforced Timetal 21S samples showed viability of CT in detecting composite constituents and limitations of CT in detecting matrix and fiber cracking. Also an engineering analysis approach was proposed to continuously integrate nondestructive evaluation modalities in the design-manufacturing-prototyping cycle of engine components.

  9. Preparation of Aluminum Metal Matrix Composite with Novel In situ Ceramic Composite Particulates, Developed from Waste Colliery Shale Material

    Science.gov (United States)

    Venkata Siva, S. B.; Sahoo, K. L.; Ganguly, R. I.; Dash, R. R.; Singh, S. K.; Satpathy, B. K.; Srinivasarao, G.

    2013-08-01

    A novel method is adapted to prepare an in situ ceramic composite from waste colliery shale (CS) material. Heat treatment of the shale material, in a plasma reactor and/or in a high temperature furnace at 1673 K (1400 °C) under high vacuum (10-6 Torr), has enabled in situ conversion of SiO2 to SiC in the vicinity of carbon and Al2O3 present in the shale material. The composite has the chemical constituents, SiC-Al2O3-C, as established by XRD/EDX analysis. Particle sizes of the composite range between 50 nm and 200 μm. The shape of the particles vary, presumably rod to spherical shape, distributed preferably in the region of grain boundaries. The CS composite so produced is added to aluminum melt to produce Al-CS composite (12 vol. pct). For comparison of properties, the aluminum metal matrix composite (AMCs) is made with Al2O3 particulates (15 vol. pct) with size <200 μm. The heat-treated Al-CS composite has shown better mechanical properties compared to the Al-Al2O3 composite. The ductility and toughness of the Al-CS composite are greater than that of the Al-Al2O3 composite. Fractographs revealed fine sheared dimples in the Al-CS composite, whereas the same of the Al-Al2O3 composite showed an appearance of cleavage-type facets. Abrasion and frictional behavior of both the composites have been compared. The findings lead to the conclusion that the in situ composite developed from the colliery shale waste material has a good future for its use in AMCs.

  10. Electric and Magnetic Properties of a New Ferrite-Ceramic Composite Material

    Institute of Scientific and Technical Information of China (English)

    张怀武; 石玉; 钟智勇

    2002-01-01

    We have investigated a new ferrite-ceramic composite material with inductive and capacitive properties fabricated by a solid-state reaction method. We analyse the effects of the composite mechanism and microstructure on the magnetic and electric properties. The results show that the new materials can be used not only as inductor materials, but also as capacitor materials in the wide frequency range of 1 kHz-1.8GHz. The real part of permeability of the composite material is between 10 and 5.6, the imaginary part of permeability is between 1.2 and 0.5, and the dielectric constant is about ten times larger than that of ordinary ferrite materials. It is suggested that the new composite materials will be widely used in anti-electromagnetic interference fields and radio frequency communication fields

  11. Ablation Property of Ceramics/Carbon Fibers/Resin Novel Super-hybrid Composite

    Institute of Scientific and Technical Information of China (English)

    Jun QIU; Xiaoming CAO; Chong TIAN; Jinsong ZHANG

    2005-01-01

    A novel super-hybrid composite (NSHC) is prepared with three-dimension reticulated SiC ceramic (3DRC), high performance carbon fibers and modified phenolic resin (BPR) in this paper. Ablation performance of super-hybrid composite is studied. The results show that the NSHC has less linear ablation rate compared with pure BPR and CF/BPR composite, for example, its linear ablation rate is 50% of CF/BPR at the same fiber content. Mass ablation rate of the NSHC is slightly lower than that of pure BPR and CF/BPR composite because of their difference in the density. Scanning electron microscopic analysis indicates that 3DRC can increase anti-erosion capacity of materials because its special reticulated structure can control the deformation of materials and strengthen the stability of integral structure.

  12. Novel ceramic fuel cell using non-ceria-based composites as electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Li, Song [Institute of Materials and Technology, Dalian Maritime University, Dalian 116026 (China); Department of Chemical Engineering and Technology, Royal Institute of Technology (KTH), S-10044 Stockholm (Sweden); Wang, Xiaodi [Department of Chemical Engineering and Technology, Royal Institute of Technology (KTH), S-10044 Stockholm (Sweden); College of Material Science and Chemical Engineering, Harbin Engineering University, Harbin 161041 (China); Zhu, Bin [Department of Chemical Engineering and Technology, Royal Institute of Technology (KTH), S-10044 Stockholm (Sweden)

    2007-12-15

    A novel concept of ceramic or solid oxide fuel cell (SOFC) based on non-ceria-salt-composites electrolyte has been investigated. The fuel cell using LiAlO{sub 2}-carbonate (LiNaCO{sub 3}) as electrolyte exhibits excellent performances, when we used hydrogen and air as fuel and oxidant respectively, instead of molten carbonate fuel cells (MCFCs) environment. The maximum output power density can reach 466 mW/cm{sup 2} at 650 C and the discharging current keeps constant. The ion transport mechanics of the ceramic fuel cell were discussed. In the H{sub 2}/air atmosphere, the new fuel cell function should be performed only by proton or oxygen ion conduction, which differs essentially from the MCFC function, in which the CO{sub 3}{sup 2-} conduction dominates process. (author)

  13. A parametric design of ceramic faced composite armor subject to air weapon threats

    Science.gov (United States)

    Guo, Y. N.; Sun, Q.

    2015-12-01

    By taking into consideration the two categories of military projectile threats to aircraft structures, an optimal layer configuration of ceramic faced composite armor was designed in this paper. Using numerical simulations and the same layer arrangement of ceramic, UHMWPE, and carbon fiber laminates, a parametric finite element model using LS-DYNA code was built. Several thickness combinations were analyzed in order to determine the final lightest configuration that is capable of supporting a high-speed impact load and HEI blast wave load, which implements a high anti-penetration design for aircraft armor. This configuration can be used to improve the anti-impact ability of aircraft structures as well as achieve a structure/function integration design that considers a lighter weight.

  14. The effects of crushing surface roughness on the crushing characteristics of composite tubes

    Science.gov (United States)

    Farley, Gary L.; Wolterman, Richard L.; Kennedy, John M.

    1992-01-01

    The effects of crushing-surface roughness on the energy-absorption capability of graphite and glass-epoxy composite tubes were investigated. Fifty different combinations of fiber, matrix, and specimen ply orientation were evaluated. Two different crushing surface roughnesses were used in this investigation. Crushing surface significantly influences the energy-absorption capability only of tubes that crush in the lamina bending crushing mode; tubes that crush in other modes are not influenced because their lamina bundles do not slide against the crushing surface. Those tubes that crush in the lamina bending mode can achieve higher, lower, or no change in energy-absorption capability as crushing surface roughness increases. If the fiber failure strain of tubes that crush in the lamina bending crushing mode exceeds the matrix failure strain then the energy-absorption capability increases as crushing surface roughness increases. However, if the matrix failure strain exceeds the fiber failure strain then the energy-absorption capability increases as crushing surface roughness decreases. Energy-absorption capability is uninfluenced by crushing surface roughness for tubes that have equal fiber and matrix failure strains.

  15. Ceramic Identity Contributes to Mechanical Properties and Osteoblast Behavior on Macroporous Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    J. Kent Leach

    2012-05-01

    Full Text Available Implants formed of metals, bioceramics, or polymers may provide an alternative to autografts for treating large bone defects. However, limitations to each material motivate the examination of composites to capitalize on the beneficial aspects of individual components and to address the need for conferring bioactive behavior to the polymer matrix. We hypothesized that the inclusion of different bioceramics in a ceramic-polymer composite would alter the physical properties of the implant and the cellular osteogenic response. To test this, composite scaffolds formed from poly(lactide-co-glycolide (PLG and either hydroxyapatite (HA, β-tricalcium phosphate (TCP, or bioactive glass (Bioglass 45S®, BG were fabricated, and the physical properties of each scaffold were examined. We quantified cell proliferation by DNA content, osteogenic response of human osteoblasts (NHOsts to composite scaffolds by alkaline phosphatase (ALP activity, and changes in gene expression by qPCR. Compared to BG-PLG scaffolds, HA-PLG and TCP-PLG composite scaffolds possessed greater compressive moduli. NHOsts on BG-PLG substrates exhibited higher ALP activity than those on control, HA-, or TCP-PLG scaffolds after 21 days, and cells on composites exhibited a 3-fold increase in ALP activity between 7 and 21 days versus a minimal increase on control scaffolds. Compared to cells on PLG controls, RUNX2 expression in NHOsts on composite scaffolds was lower at both 7 and 21 days, while expression of genes encoding for bone matrix proteins (COL1A1 and SPARC was higher on BG-PLG scaffolds at both time points. These data demonstrate the importance of selecting a ceramic when fabricating composites applied for bone healing.

  16. Ultrasonic evaluation of initiation and development of oxidation damage in ceramic-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Y.C.; Lavrentyev, A.I.; Rokhlin, S.I. [Ohio State Univ., Columbus, OH (United States). Nondestructive Evaluation Program; Baaklini, G.Y.; Bhatt, R.T. [NASA Lewis Research Center, Cleveland, OH (United States)

    1995-07-01

    In this paper the authors report on the development of a method for ultrasonic nondestructive characterization of oxidation damage in ceramic-matrix composites. The method is based on ultrasonic measurement of elastic moduli of the composite, which are then used to determine the elastic moduli of the fiber-matrix interphase. Thus the interphasial damage may be estimated quantitatively. As a model system they used, to demonstrate applicability of the method, a unidirectional SiC-fiber-reinforced reaction-bonded silicon nitride matrix composite (SiC/RBSN). The composite samples were oxidized in flowing oxygen for 0.1, 1, 10, and 100 h at 600, 900, 1200, and 1400 C. The ultrasonic phase velocity in the composite was measured at room temperature before and after oxidation; the data were then used to find the composite moduli, which quantify the induced damage. significant changes in ultrasonic velocities and composite moduli, which quantify the induced damage. Significant changes in ultrasonic velocities and composite moduli were found as a result of oxidation. Fiber-matrix interphasial moduli were determined by multiphase micromechanical analysis. They found that oxidation of the carbon interphasial layer is the dominant mechanism in decreasing the elastic moduli of the composite. The critical exposure time for transition from the nondamaged to the damage state of different oxidation temperatures has been determined.

  17. The Effects of an Unexpected Ceramic Coating Phase at the Head of a Pipe on Joining and Postprocessing of a Ceramic-Lined Composite Pipe

    Science.gov (United States)

    Mahmoodian, R.; Rahbari, R. G.; Hamdi, M.; Hassan, M. A.; Sparham, Mahdi

    2013-01-01

    Produced ceramic-lined steel pipe using the self-propagating high-temperature synthesis (SHS) method has found uses in many applications. A SHS-centrifugal machine was designed to produce a ceramic-lined steel pipe from ferric oxide and aluminum powder (thermite mixture) under high centrifugal acceleration. The obtained products are expected to be Al2O3 ceramic in the innermost layer and a Fe layer in a region between the outer steel pipes. In the present work, specific regions of a pipe was particularly observed to investigate the stuck (dead) spaces at the pipe head because of its importance in further processes (joining, welding, etc.) which may affect the quality of the next operations. In this article, the product's composition, phase separation, microhardness, and surface finish were studied on three zones of the pipe.

  18. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

    Science.gov (United States)

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

    2016-05-11

    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

  19. Composite bone cements loaded with a bioactive and ferrimagnetic glass-ceramic: Leaching, bioactivity and cytocompatibility.

    Science.gov (United States)

    Verné, Enrica; Bruno, Matteo; Miola, Marta; Maina, Giovanni; Bianco, Carlotta; Cochis, Andrea; Rimondini, Lia

    2015-08-01

    In this work, composite bone cements, based on a commercial polymethylmethacrylate matrix (Palamed®) loaded with ferrimagnetic bioactive glass-ceramic particles (SC45), were produced and characterized in vitro. The ferrimagnetic bioactive glass-ceramic belongs to the system SiO2-Na2O-CaO-P2O5-FeO-Fe2O3 and contains magnetite (Fe3O4) crystals into a residual amorphous bioactive phase. Three different formulations (containing 10, 15 and 20 wt.% of glass-ceramic particles respectively) have been investigated. These materials are intended to be applied as bone fillers for the hyperthermic treatment of bone tumors. The morphological, compositional, calorimetric and mechanical properties of each formulation have been already discussed in a previous paper. The in vitro properties of the composite bone cements described in the present paper are related to iron ion leaching test (by graphite furnace atomic absorption spectrometer), bioactivity (i.e. the ability to stimulate the formation of a hydroxyapatite - HAp - layer on their surface after soaking in simulated body fluid SBF) and cytocompatibility toward human osteosarcoma cells (ATCC CRL-1427, Mg63). Morphological and chemical characterizations by scanning electron microscopy and energy dispersion spectrometry have been performed on the composite samples after each test. The iron release was negligible and all the tested samples showed the growth of HAp on their surface after 28 days of immersion in a simulated body fluid (SBF). Cells showed good viability, morphology, adhesion, density and the ability to develop bridge-like structures on all investigated samples. A synergistic effect between bioactivity and cell mineralization was also evidenced. PMID:26042695

  20. Forming of tubes and bars of alumina/LY12 composites by liquid extrusion process

    Institute of Scientific and Technical Information of China (English)

    齐乐华; 李贺军; 崔培玲; 史忠科

    2003-01-01

    Tube and bar products of aluminum alloy composites reinforced by alumina short-fiber were formed in a single process with liquid extrusion technology. The microstructure verifies that the reinforcing effect is obvious in the deformation direction since fibers are distributed along this direction, which is resulted from the flow and crystallization under pressure of liquid metal and large plastic deformation of solidified metal in the process. The interface between fiber and matrix belongs to mechanical bonding. The fractograph demonstrates ductile mode. Liquid extrusion process opens up a new way for fabricating tube, bar and shaped products.

  1. Quantitative fracture analysis of a biological ceramic composite

    Science.gov (United States)

    Hill, Thomas Jerald

    The purpose of this study was to analyze the improved mechanical properties of the Strombus gigas over non-biogenic aragonite (CaCO3) by controlling and analyzing the presence of the proteinaceous matrix and water. The specific objectives of this study were to (1) estimate the relative increase of mechanical properties from structure and proteinaceous interface of the Strombus gigas, (2) determine if ions in aqueous solution of stress redistribution from the presence of water was the primary mechanism in increasing work of fracture, (3) identify if water activates any viscoelastic effects from the proteinaceous matrix, and (4) identify if the fractal dimension can discern if toughening mechanisms are present in the complex composite. The Strombus gigas system was chosen for this study because it has demonstrated a 10000-fold increase in the amount of energy to cause failure over monoliths composed of the same basic material. It was concluded that the presence of the protein interface causes an order of magnitude increase in work of fracture, while water increases the work of fracture approximately two-fold over just the protein alone. The water appears to redistribute the stress throughout the structure lowering local stress distribution which was demonstrated by the use of stressing rates. Finally, the fractal dimension appears to be able to discern between some toughening mechanisms occurring in this material.

  2. The diametral tensile strength and hydrostability of polymer-ceramic nano-composite (pcnc) material prototypes

    Science.gov (United States)

    Yepez, Johanna

    Statement of the problem: There is a weak connection between the filler and the resin matrix of dental composites caused primarily by hydrolysis of silane coupling agent, therefore, jeopardizing the mechanical properties of the dental restorations. Purpose: The purpose of this study was to compare the diametral tensile strength (DTS) of a nano-mechanically bonded polymer ceramic nano composite (pcnc) versus the chemically bonding prototype polymer ceramic nano composite (pcnc) fabricated by using hydrolytically stable interphase. Materials and Methods: Composites were made with 60wt % filler, 38% triethyleneglycol dimethacrylate (TEDGMA), 1% camphorquinone (CQ) and 1% 2-(dimethylamino) ethyl methacrylate (DMAEMA). Tests for DTS were performed using a universal testing machine. The disk-shaped specimens were loaded in compression between two supporting plates at a crosshead speed of 0.5 mm/min until fracture. The samples, measuring 3 mm in height and 6 mm in diameter, were produced in a round stainless steel (SS) mold. A total of 144 samples were created. Groups of 48 samples were made for each of three different fillers. Specimens were soaked in artificial saliva at 37° for four time periods, dry(t=0), 1 day, 7 days, 28 days). At the end of each soaking time DTS tests were performed. Results: There where statistically significant differences in the DTS between the filler groups and the soaking times (p=dental composites is a detrimental factor in the mechanical behavior. The silanation of the filler particles have a positive influence on the mechanical properties of dental composites but the hydrolysis of the silane coupling agent can dramatically reduce the average lifetime of dental composites.

  3. Damage analysis of the ceramic reinforced steel matrix composites sheets: experimental and numerical study

    Directory of Open Access Journals (Sweden)

    E. Bayraktar

    2011-11-01

    Full Text Available Purpose: of this paper reports damage analysis of TiB2 (ceramic particles reinforced steel matrix composite sheets. This new steel composite receives much attention as potential structural materials due to their high specific strength and stiffness. The goal of the research described in this paper is to study the usage of this new steel family in the manufacture of light structures.Design/methodology/approach: therefore in this study is focused to the titanium diboride TiB2 reinforced steel matrix composite sheets that they were characterized by optical and scanning electron microscopes after the mechanical tests carried out on the base metal and welded specimens under dynamic and static test conditions.Findings: The non homogeneity of the structure in this type of composites makes deeply complexity of their numerical and analytical modelling to predict their damage during the loading. For example, the interfaces essentially play a key role in determining mechanical and physical properties. For this reason, a Finite Element (FEM analysis is used for modelling to simulate the macroscopic behaviour of this material, taking into account the relevant microscopic scales.Practical implications: defined in this research is based on the impact dynamic behaviour of this steel sheets by using a special impact tensile test developed formerly that all details were published in this journal. This type of test gives more comprehensible information about special steel sheets (welded or base metal in case of dynamic crash conditions.Originality/value: The present research gives detail information on the new steel matrix composite sheets reinforced TiB2 ceramic particles. This new composite was developed by ARCELOR research group and impact dynamic behaviour and weldability of the welded parts and base metals from this composite steel are discussed here in order to give practical and useful solution for industrial applications.

  4. Composite bone cements loaded with a bioactive and ferrimagnetic glass-ceramic: Leaching, bioactivity and cytocompatibility

    Energy Technology Data Exchange (ETDEWEB)

    Verné, Enrica, E-mail: enrica.verne@polito.it [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Bruno, Matteo [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Miola, Marta [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Maina, Giovanni; Bianco, Carlotta [Traumatology Orthopedics and Occupational Medicine Dept., Università di Torino, Via G. Zuretti 29, 10126 Torino (Italy); Cochis, Andrea [Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Rimondini, Lia [Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Consorzio Interuniversitario Nazionale per la Scienza e Tecnologia dei Materiali, Via G. Giusti, 9, 50121 Firenze (Italy)

    2015-08-01

    In this work, composite bone cements, based on a commercial polymethylmethacrylate matrix (Palamed®) loaded with ferrimagnetic bioactive glass-ceramic particles (SC45), were produced and characterized in vitro. The ferrimagnetic bioactive glass-ceramic belongs to the system SiO{sub 2}–Na{sub 2}O–CaO–P{sub 2}O{sub 5}–FeO–Fe{sub 2}O{sub 3} and contains magnetite (Fe{sub 3}O{sub 4}) crystals into a residual amorphous bioactive phase. Three different formulations (containing 10, 15 and 20 wt.% of glass-ceramic particles respectively) have been investigated. These materials are intended to be applied as bone fillers for the hyperthermic treatment of bone tumors. The morphological, compositional, calorimetric and mechanical properties of each formulation have been already discussed in a previous paper. The in vitro properties of the composite bone cements described in the present paper are related to iron ion leaching test (by graphite furnace atomic absorption spectrometer), bioactivity (i.e. the ability to stimulate the formation of a hydroxyapatite – HAp – layer on their surface after soaking in simulated body fluid SBF) and cytocompatibility toward human osteosarcoma cells (ATCC CRL-1427, Mg63). Morphological and chemical characterizations by scanning electron microscopy and energy dispersion spectrometry have been performed on the composite samples after each test. The iron release was negligible and all the tested samples showed the growth of HAp on their surface after 28 days of immersion in a simulated body fluid (SBF). Cells showed good viability, morphology, adhesion, density and the ability to develop bridge-like structures on all investigated samples. A synergistic effect between bioactivity and cell mineralization was also evidenced. - Highlights: • An in vitro biological characterization was carried out on ferromagnetic and bioactive composite cements. • No release of iron was revealed in the physiological solution. • Bioactivity tests

  5. Effect of Static and Cyclic Loading on Ceramic Laminate Veneers Adhered to Teeth with and Without Aged Composite Restorations

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Ozcan, Mutlu; Kalk, Warner; Galhano, Graziela

    2011-01-01

    Purpose: Existing composite restorations on teeth are often remade prior to the cementation of fixed dental prostheses. The aim of this study was to evaluate the effect of static and cyclic loading on ceramic laminate veneers adhered to aged resin composite restorations. Materials and Methods: Eight

  6. Tauro: a ceramic composite structural material self-cooled Pb-17Li breeder blanket concept

    International Nuclear Information System (INIS)

    The use of a low-activation (LA) ceramic composite (CC) as structural material appears essential to demonstrate the potential of fusion power reactors for being inherently or, at least, passively safe. Tauro is a self-cooled Pb-17Li breeder blanket with a SiC/SiC composite as structure. This study determines the required improvements for existing industrial LA composites (mainly SiC/SiC) in order to render them acceptable for blanket operating conditions. 3D SiC/SiC CC, recently launched on the market, is a promising candidate. A preliminary evaluation of a possible joining technique for SiC/SiC is also described. (orig.)

  7. Porosity characterization of fiber-reinforced ceramic matrix composite using synchrotron X-ray computed tomography

    International Nuclear Information System (INIS)

    The pore structure and porosity of a continuous fiber reinforced ceramic matrix composite has been characterized using high-resolution synchrotron X-ray computed tomography (XCT). Segmentation of the reconstructed tomograph images reveals different types of pores within the composite, the inter-fiber bundle open pores displaying a 'node-bond' geometry, and the intra-fiber bundle isolated micropores showing a piping shape. The 3D morphology of the pores is resolved and each pore is labeled. The quantitative filtering of the pores measures a total porosity 8.9% for the composite, amid which there is about 7.1∼ 9.3% closed micropores

  8. Modeling of the mechanical behavior of fiber-reinforced ceramic composites using finite element method (FEM

    Directory of Open Access Journals (Sweden)

    Dimitrijević M.M.

    2014-01-01

    Full Text Available Modeling of the mechanical behavior of fiber-reinforced ceramic matrix composites (CMC is presented by the example of Al2O3 fibers in an alumina based matrix. The starting point of the modeling is a substructure (elementary cell which includes on a micromechanical scale the statistical properties of the fiber, matrix and fiber-matrix interface and their interactions. The numerical evaluation of the model is accomplished by means of the finite element method. The numerical results of calculating the elastic modulus of the composite dependance on the quantity of the fibers added and porosity was compared to experimental values of specimens having the same composition. [Projekat Ministarstva nauke Republike Srbije, br. ON174004 i TVH to project III45012

  9. Prediction of lifetime in static fatigue at high temperatures for ceramic matrix composites

    International Nuclear Information System (INIS)

    Previous works have shown that ceramic matrix composites are sensitive to delayed failure during fatigue in oxidizing environments. The phenomenon of slow crack growth has been deeply investigated on single fibers and multi-filament tows in previous papers. The present paper proposes a multiscale model of failure driven by slow crack growth in fibers, for 2D woven composites under a constant load. The model is based on the delayed failure of longitudinal tows. Additional phenomena involved in the failure of tows have been identified using fractographic examination of 2D woven SiC/SiC composite test specimens after fatigue tests at high temperatures. Stochastic features including random load sharing, fiber overloading, fiber characteristics and fiber arrangement within the tows have been introduced using appropriate density functions. Rupture time predictions are compared to experimental data. (authors)

  10. Composite Coatings with Ceramic Matrix Including Nanomaterials as Solid Lubricants for Oil-Less Automotive Applications

    Directory of Open Access Journals (Sweden)

    Posmyk A.

    2016-06-01

    Full Text Available The paper presents the theoretical basis of manufacturing and chosen applications of composite coatings with ceramic matrix containing nanomaterials as a solid lubricant (AHC+NL. From a theoretical point of view, in order to reduce the friction coefficient of sliding contacts, two materials are required, i.e. one with a high hardness and the other with low shear strength. In case of composite coatings AHC+NL the matrix is a very hard and wear resistant anodic oxide coating (AHC whereas the solid lubricant used is the nanomaterial (NL featuring a low shear strength such as glassy carbon nanotubes (GC. Friction coefficient of cast iron GJL-350 sliding against the coating itself is much higher (0.18-0.22 than when it slides against a composite coating (0.08-0.14. It is possible to reduce the friction due to the presence of carbon nanotubes, or metal nanowires.

  11. Flexural Strength of Preheated Resin Composites and Bonding Properties to Glass-Ceramic and Dentin

    Directory of Open Access Journals (Sweden)

    Matthias Richard Kramer

    2016-01-01

    Full Text Available To test the impact of preheating (25, 37, 54, or 68 °C of TetricEvoCeram (TEC, FiltekSupremeXT (FSXT, and Venus (V on flexural strength (FS, shear bond strength (SBS and interfacial tension (IFT. FS was tested with TEC and FSXT. For SBS, glass-ceramic and human dentin substrate were fabricated and luted with the preheated resin composite (RC. SBSs of 1500 thermal cycled specimens were measured. For IFT, glass slides covered with the non-polymerized RC were prepared and contact angles were measured. Data were analyzed using 2/1-way ANOVA with Scheffé-test, and t-test (p < 0.05. Preheated TEC (37–68 °C showed higher FS compared to the control-group (25 °C (p < 0.001. FSXT presented higher FS than TEC (p < 0.001. For SBS to dentin higher values for FSXT than TEC were found. The preheating temperature showed no impact on SBS to dentin. SBS to glass-ceramic revealed a positive influence of temperature for TEC 25–68 °C (p = 0.015. TEC showed higher values than V and FSXT (p < 0.001. IFT values increased with the preheating temperature. A significant difference could be observed in every RC group between 25 and 68 °C (p < 0.001.

  12. Continuous Fiber Ceramic Composite (CFCC) Program. Inventory of federally funded CFCC R&D projects

    Energy Technology Data Exchange (ETDEWEB)

    Richlen, S. [USDOE Assistant Secretary for Energy Efficiency and Renewable Energy, Washington, DC (United States). Office of Industrial Technologies; Caton, G.M.; Karnitz, M.A.; Cox, T.D. [Oak Ridge National Lab., TN (United States); Hong, W. [Institute for Defense Analyses, Alexandria, VA (United States)

    1993-05-01

    Continuous Fiber Ceramic Composites (CFCC) are a new class of materials that are lighter, stronger, more corrosion resistant, and capable of performing at elevated temperatures. This new type of material offers the potential to meet the demands of a variety of industrial, military, and aerospace applications. The Department of Energy Office of Industrial Technologies (OIT) has a new program on CFCCs for industrial applications and this program has requested an inventory of all federal projects on CFCCs that relate to their new program. The purpose of this project is to identify all other ongoing CFCC research to avoid redundancy in the OIT Program. The inventory will be used as a basis for coordinating with the other ongoing ceramic composite projects. The inventory is divided into two main parts. The first part is concerned with CFCC supporting technologies projects and is organized by the categories listed below. (1) Composite Design; (2) Materials Characterization; (3) Test Methods; (4) Non-Destructive Evaluation; (5) Environmental Effects; (6) Mechanical Properties; (7) Database Life Prediction; (8) Fracture/Damage; and (9) Joining. The second part has information on component development, fabrication, and fiber-related projects.

  13. Luting of CAD/CAM ceramic inlays: direct composite versus dual-cure luting cement.

    Science.gov (United States)

    Kameyama, Atsushi; Bonroy, Kim; Elsen, Caroline; Lührs, Anne-Katrin; Suyama, Yuji; Peumans, Marleen; Van Meerbeek, Bart; De Munck, Jan

    2015-01-01

    The aim of this study was to investigate bonding effectiveness in direct restorations. A two-step self-etch adhesive and a light-cure resin composite was compared with luting with a conventional dual-cure resin cement and a two-step etch and rinse adhesive. Class-I box-type cavities were prepared. Identical ceramic inlays were designed and fabricated with a computer-aided design/computer-aided manufacturing (CAD/CAM) device. The inlays were seated with Clearfil SE Bond/Clearfil AP-X (Kuraray Medical) or ExciTE F DSC/Variolink II (Ivoclar Vivadent), each by two operators (five teeth per group). The inlays were stored in water for one week at 37°C, whereafter micro-tensile bond strength testing was conducted. The micro-tensile bond strength of the direct composite was significantly higher than that from conventional luting, and was independent of the operator (P<0.0001). Pre-testing failures were only observed with the conventional method. High-power light-curing of a direct composite may be a viable alternative to luting lithium disilicate glass-ceramic CAD/CAM restorations. PMID:26407114

  14. Luting of CAD/CAM ceramic inlays: direct composite versus dual-cure luting cement.

    Science.gov (United States)

    Kameyama, Atsushi; Bonroy, Kim; Elsen, Caroline; Lührs, Anne-Katrin; Suyama, Yuji; Peumans, Marleen; Van Meerbeek, Bart; De Munck, Jan

    2015-01-01

    The aim of this study was to investigate bonding effectiveness in direct restorations. A two-step self-etch adhesive and a light-cure resin composite was compared with luting with a conventional dual-cure resin cement and a two-step etch and rinse adhesive. Class-I box-type cavities were prepared. Identical ceramic inlays were designed and fabricated with a computer-aided design/computer-aided manufacturing (CAD/CAM) device. The inlays were seated with Clearfil SE Bond/Clearfil AP-X (Kuraray Medical) or ExciTE F DSC/Variolink II (Ivoclar Vivadent), each by two operators (five teeth per group). The inlays were stored in water for one week at 37°C, whereafter micro-tensile bond strength testing was conducted. The micro-tensile bond strength of the direct composite was significantly higher than that from conventional luting, and was independent of the operator (P<0.0001). Pre-testing failures were only observed with the conventional method. High-power light-curing of a direct composite may be a viable alternative to luting lithium disilicate glass-ceramic CAD/CAM restorations.

  15. "A New Class of Creep Resistant Oxide/Oxide Ceramic Matrix Composites"

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Mohit Jain, Dr. Ganesh Skandan, Prof. Roger Cannon, Rutgers University

    2007-03-30

    Despite recent progress in the development of SiC-SiC ceramic matrix composites (CMCs), their application in industrial gas turbines for distributed energy (DE) systems has been limited. The poor oxidation resistance of the non-oxide ceramics warrants the use of envrionmental barrier coatings (EBCs), which in turn lead to issues pertaining to life expectancy of the coatings. On the other hand, oxide/oxide CMCs are potential replacements, but their use has been limited until now due to the poor creep resistance at high temperatures, particularly above 1200 oC: the lack of a creep resistant matrix has been a major limiting factor. Using yttrium aluminum garnet (YAG) as the matrix material system, we have advanced the state-of-the-art in oxide/oxide CMCs by introducing innovations in both the structure and composition of the matrix material, thereby leading to high temperature matrix creep properties not achieved until now. An array of YAG-based powders with a unique set of particle characteristics were produced in-house and sintered to full density and compressive creep data was obtained. Aided in part by the composition and the microstructure, the creep rates were found to be two orders of magnitude smaller than the most creep resistant oxide fiber available commercially. Even after accounting for porosity and a smaller matrix grain size in a practical CMC component, the YAG-based matrix material was found to creep slower than the most creep resistant oxide fiber available commercially.

  16. Evaluation of internal adaptation in ceramic and composite resin inlays by silicon replica technique.

    Science.gov (United States)

    Karakaya, S; Sengun, A; Ozer, F

    2005-06-01

    This study was aimed at investigating the internal adaptation of a ceramic (Ceramco II) and two composite resin inlay materials (SureFil and 3M Filtek Z 250) using silicon replica technique as an indicator. Forty-five standard mesial-occlusal-distal (MOD) cavities were prepared into brass moulds by using computer numerically controlled system. Inlays were prepared according to manufacturers' instructions with indirect methods. Replicas of the prepared cavities and inlays were produced with a polyvinyl siloxane material (Elite H-D). The spaces between inlays and cavities were filled by different coloured light-body polyvinyl siloxane material. Two parallel slices (mesio-distally) were obtained from the replicas with a sharp blade. Different coloured polyvinyl siloxane material thickness between cavity and inlay was measured at seven points (mesial, occlusal and distal). The data were evaluated with anova and Tukey's honestly significantly different (HSD) statistical tests. In the SureFil and Ceramco II groups, the sizes of the contraction gaps at mesial and distal gingival floors were greater than that of the occlusal marginal walls. In comparison of gap formation at occlusal regions, while the 3M composite group showed highest gap values (204.33 +/- 75.45 microm), the Ceramco II group revealed the lowest (141.17 +/- 23.66 microm) (P 0.05). In conclusion, our results showed that ceramic inlays did not confer any big advantage for internal adaptation over the composite inlays.

  17. Penetration of tungsten-alloy rods into composite ceramic targets: Experiments and 2-D simulations

    International Nuclear Information System (INIS)

    A series of terminal ballistics experiments, with scaled tungsten-alloy penetrators, was performed on composite targets consisting of ceramic tiles glued to thick steel backing plates. Tiles of silicon-carbide, aluminum nitride, titanium-dibroide and boron-carbide were 20-80 mm thick, and impact velocity was 1.7 km/s. 2-D numerical simulations, using the PISCES code, were performed in order to simulate these shots. It is shown that a simplified version of the Johnson-Holmquist failure model can account for the penetration depths of the rods but is not enough to capture the effect of lateral release waves on these penetrations

  18. Recycling of glass fibers from fiberglass polyester waste composite for manufacture glass-ceramic materials

    OpenAIRE

    López Gómez, Félix Antonio; Martín, M. Isabel; García Díaz, Irene; Rodríguez, O.; Alguacil, Francisco José; Romero, M.

    2012-01-01

    This work presents the feasibility of reusing a glass fiber resulting from the thermolysis and gasification of waste composites to obtain glass-ceramic tiles. Polyester fiberglass (PFG) waste was treated at 550˚C for 3 h in a 9.6 dm3 thermolytic reactor. This process yielded an oil (≈24 wt%), a gas (≈8 wt%) and a solid residue (≈68 wt%). After the polymer has been removed, the solid residue is heated in air to oxidize residual char and remove surface contamination. The cleaning fibers were co...

  19. FEAMAC/CARES Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix Composites

    Science.gov (United States)

    Nemeth, Noel; Bednarcyk, Brett; Pineda, Evan; Arnold, Steven; Mital, Subodh; Murthy, Pappu; Bhatt, Ramakrishna

    2016-01-01

    Reported here is a coupling of two NASA developed codes: CARES (Ceramics Analysis and Reliability Evaluation of Structures) with the MAC/GMC (Micromechanics Analysis Code/ Generalized Method of Cells) composite material analysis code. The resulting code is called FEAMAC/CARES and is constructed as an Abaqus finite element analysis UMAT (user defined material). Here we describe the FEAMAC/CARES code and an example problem (taken from the open literature) of a laminated CMC in off-axis loading is shown. FEAMAC/CARES performs stochastic-strength-based damage simulation response of a CMC under multiaxial loading using elastic stiffness reduction of the failed elements.

  20. Composite ceramic bone graft substitute in the treatment of locally aggressive benign bone tumours.

    OpenAIRE

    Schindler, O. S.; Cannon, S.R.; Briggs, T. W.; Blunn, G. W.

    2008-01-01

    PURPOSE: To report the use of a composite ceramic bone graft substitute containing calcium sulphate and hydroxyapatite (HA) in the treatment of large expansive osteolytic benign bone tumours. METHODS: 4 women and 9 men aged 8 to 49 (mean, 22) years with aneurysmal bone cysts (n=6) or giant cell tumours (n=7) in the epi- or meta-physeal areas of the lower limbs underwent curettage, phenolisation, and filling with bone graft substitute containing calcium sulphate and HA. The mean tumour size wa...

  1. Studying the sintering behavior of BeOx-SiC1-x Composite ceramic Material

    Science.gov (United States)

    Issa, Tarik Talib

    2011-12-01

    The sintering behavior for BeO-SiC compacts composite ceramic at different sintering temperatures in air were conducted, resulting data indicated that the percentage of SiC (Wt% 5) sintered at 800 C° lead to higher sintering density of (1.80 gm/cm3). The x-ray diffraction pattern analysis indicated nothing change concerning the crystal structure. Microstructure development has been studied as a function SiC content. Silicon carbide found to be suppressed the sinter ability of the matrix BeO powder.

  2. Damage Accumulation in Cyclically-Loaded Glass-Ceramic Matrix Composites Monitored by Acoustic Emission

    Science.gov (United States)

    Aggelis, D. G.; Dassios, K. G.; Kordatos, E. Z.; Matikas, T. E.

    2013-01-01

    Barium osumilite (BMAS) ceramic matrix composites reinforced with SiC-Tyranno fibers are tested in a cyclic loading protocol. Broadband acoustic emission (AE) sensors are used for monitoring the occurrence of different possible damage mechanisms. Improved use of AE indices is proposed by excluding low-severity signals based on waveform parameters, rather than only threshold criteria. The application of such improvements enhances the accuracy of the indices as accumulated damage descriptors. RA-value, duration, and signal energy follow the extension cycles indicating moments of maximum or minimum strain, while the frequency content of the AE signals proves very sensitive to the pull-out mechanism. PMID:24381524

  3. Class II direct composite resin restorations with beta-quartz glass-ceramic inserts.

    Science.gov (United States)

    Rada, R E

    1993-11-01

    With the increasing demand for esthetic posterior restorations, numerous techniques have been developed. The direct resin restoration has probably been used most extensively in Class II situations. Problems with Class II direct resin restorations include difficulty in developing proximal contact, occlusal wear, and polymerization shrinkage. Beta-quartz glass-ceramic inserts have been developed in an attempt to reduce the incidence of these potential problems. They can be placed in a one-appointment technique, are relatively inexpensive, and can readily be utilized by the clinician adept in placing Class II composite resin restorations.

  4. Fracture toughness and reliability in high-temperature structural ceramics and composites: Prospects and challenges for the 21st Century

    Indian Academy of Sciences (India)

    Sunil Dutta

    2001-04-01

    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defence and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fibre into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fibre reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibres should display sufficient high temperature strength and creep resistance at service temperatures above 1000°C. The greatest challenge to date is the development of high quality ceramic fibres with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are preparation of optimum matrix precursors, precursor infiltration into fibre array, and matrix densification at a temperature, where grain crystallization and fibre degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  5. Experimental research on mechanical properties of prestressed truss concrete composite beam encased with circular steel tube

    Institute of Scientific and Technical Information of China (English)

    ZHANG Bo-yi; ZHENG Wen-zhong

    2009-01-01

    Tests of 4 simply supported unbonded prestressed truss concrete composite beams encased with circu-lar steel tube were carried out.It is found that the ratio of the stress increment of the unbonded tendon to that of the tensile steel tube is 0.252 during the using stage,and the average crack space of beams depends on the rati-o of the sum of the bottom chord steel tube's outside diameter and the secondary bottom chord steel tube's sec-area to the effective tensile concrete area.The coefficient of uneven crack distribution is 1.68 and the for-mula for the calculation of crack width is established.Test results indicate that the ultimate stress increment of unbonded tendon in the beams decreases in linearity with the increase of the composite reinforcement index βo.The pure bending region of beams accords with the plane section assumption from loading to failure.The calcu-lation formula of ultimate stress increment of the unbonded tendon and the method to caleulate the bearing ca-pacity ot normal section of beams have been presented.Besides,the method to calculate the stiffness of this sort of beams is brought forward as well.

  6. Calcium phosphate/microgel composites for 3D powderbed printing of ceramic materials.

    Science.gov (United States)

    Birkholz, Mandy-Nicole; Agrawal, Garima; Bergmann, Christian; Schröder, Ricarda; Lechner, Sebastian J; Pich, Andrij; Fischer, Horst

    2016-06-01

    Composites of microgels and calcium phosphates are promising as drug delivery systems and basic components for bone substitute implants. In this study, we synthesized novel composite materials consisting of pure β-tricalcium phosphate and stimuli-responsive poly(N-vinylcaprolactam-co-acetoacetoxyethyl methacrylate-co-vinylimidazole) microgels. The chemical composition, thermal properties and morphology for obtained composites were extensively characterized by Fourier transform infrared, X-ray photoelectron spectroscopy, IGAsorp moisture sorption analyzer, thermogravimetric analysis, granulometric analysis, ESEM, energy dispersive X-ray spectroscopy and TEM. Mechanical properties of the composites were evaluated by ball-on-three-balls test to determine the biaxial strength. Furthermore, initial 3D powderbed-based printing tests were conducted with spray-dried composites and diluted 2-propanol as a binder to evaluate a new binding concept for β-tricalcium phosphate-based granulates. The printed ceramic bodies were characterized before and after a sintering step by ESEM. The hypothesis that the microgels act as polymer adhesive agents by efficient chemical interactions with the β-tricalcium phosphate particles was confirmed. The obtained composites can be used for the development of new scaffolds. PMID:25870955

  7. Calcium phosphate/microgel composites for 3D powderbed printing of ceramic materials.

    Science.gov (United States)

    Birkholz, Mandy-Nicole; Agrawal, Garima; Bergmann, Christian; Schröder, Ricarda; Lechner, Sebastian J; Pich, Andrij; Fischer, Horst

    2016-06-01

    Composites of microgels and calcium phosphates are promising as drug delivery systems and basic components for bone substitute implants. In this study, we synthesized novel composite materials consisting of pure β-tricalcium phosphate and stimuli-responsive poly(N-vinylcaprolactam-co-acetoacetoxyethyl methacrylate-co-vinylimidazole) microgels. The chemical composition, thermal properties and morphology for obtained composites were extensively characterized by Fourier transform infrared, X-ray photoelectron spectroscopy, IGAsorp moisture sorption analyzer, thermogravimetric analysis, granulometric analysis, ESEM, energy dispersive X-ray spectroscopy and TEM. Mechanical properties of the composites were evaluated by ball-on-three-balls test to determine the biaxial strength. Furthermore, initial 3D powderbed-based printing tests were conducted with spray-dried composites and diluted 2-propanol as a binder to evaluate a new binding concept for β-tricalcium phosphate-based granulates. The printed ceramic bodies were characterized before and after a sintering step by ESEM. The hypothesis that the microgels act as polymer adhesive agents by efficient chemical interactions with the β-tricalcium phosphate particles was confirmed. The obtained composites can be used for the development of new scaffolds.

  8. Micromechanics Fatigue Damage Analysis Modeling for Fabric Reinforced Ceramic Matrix Composites

    Science.gov (United States)

    Min, J. B.; Xue, D.; Shi, Y.

    2013-01-01

    A micromechanics analysis modeling method was developed to analyze the damage progression and fatigue failure of fabric reinforced composite structures, especially for the brittle ceramic matrix material composites. A repeating unit cell concept of fabric reinforced composites was used to represent the global composite structure. The thermal and mechanical properties of the repeating unit cell were considered as the same as those of the global composite structure. The three-phase micromechanics, the shear-lag, and the continuum fracture mechanics models were integrated with a statistical model in the repeating unit cell to predict the progressive damages and fatigue life of the composite structures. The global structure failure was defined as the loss of loading capability of the repeating unit cell, which depends on the stiffness reduction due to material slice failures and nonlinear material properties in the repeating unit cell. The present methodology is demonstrated with the analysis results evaluated through the experimental test performed with carbon fiber reinforced silicon carbide matrix plain weave composite specimens.

  9. Preparation and properties of yttria doped tetragonal zirconia polycrystal/Sr-doped barium hexaferrite ceramic composites

    International Nuclear Information System (INIS)

    Highlights: • The 3Y-TZP/Sr-doped barium ferrite composites were prepared. • The saturation magnetization was improved by 15% with Sr-doping. • The dispersion coefficient p could reflect the microscopic lattice variation. • The composite with x = 0.5 had the maximum fracture toughness of 8.3 MPa m1/2. - Abstract: The effects of substitution of Ba2+ by Sr2+ on the magnetic property of barium ferrite and addition barium ferrite secondary phase to the 3 mol% yttria-doped tetragonal zirconia polycrystal (3Y-TZP) matrix on the mechanical property of composites were investigated. The Sr-doped barium ferrite (Ba1−xSrxFe12O19, x = 0, 0.25, 0.50 and 0.75) was synthesized by solid-state reaction in advance. Then 3Y-TZP/20 wt% Sr-doped barium ferrite composites were prepared by means of conventional ceramic method. It was found that a moderate amount of Sr added to barium ferrite could boost the saturation magnetization by 15% compared with the composites without Sr-doping. Besides, the composite with x = 0.50 possessed the best mechanical properties, such as 11.5 GPa for Vickers hardness and 8.3 MPa m1/2 for fracture toughness, respectively. It was demonstrated that magnetic and mechanical properties of the composites could be harmonized by the incorporation of barium ferrite secondary phase

  10. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

    Science.gov (United States)

    Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

    2015-01-01

    This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

  11. Effects of magnetic field treatment on dielectric properties of CCTO@Ni/PVDF composite with low concentration of ceramic fillers

    International Nuclear Information System (INIS)

    Using melt mixing, we produced a ceramic/polymer composite with a matrix of polyvinylidene fluoride (PVDF) and a filler of 5 vol.% Ni-deposited CaCu3Ti4O12 core-shell ceramic particles (CCTO@Ni), and studied its prominent dielectric characteristics for the first. Its phase composition and morphology were analyzed by X-ray diffraction and scanning electron microscopy, respectively. After treating the composite films with various durations of a magnetic field treatment, we compared their dielectric properties. We found that the CCTO@Ni ceramic had a typical urchin-like core-shell structure, and that different durations of the magnetic field treatment produced different distributions of ceramic particles in the PVDF matrix. The dielectric permittivity of the untreated CCTO@Ni/PVDF composite was 20% higher than that of neat PVDF, and it had a low loss tangent. However, only the composite treated for 30 min in the magnetic field had an ultra-high dielectric permittivity of 1.41 × 104 at 10 Hz, three orders of magnitude higher than the untreated composite, which declined dramatically with increasing frequency, accompanied by an insulating-conducting phase transition and an increase in loss tangent. Our results demonstrate that changes in the dielectric properties of PVDF composites with magnetic field treatment are closely related to the percolation effect and interfacial polarization

  12. Effects of magnetic field treatment on dielectric properties of CCTO@Ni/PVDF composite with low concentration of ceramic fillers

    Energy Technology Data Exchange (ETDEWEB)

    Chi, Q. G., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049 (China); Gao, L. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); College of Electrical Engineering, Suihua University, Suihua 152061 (China); Wang, X.; Chen, Y., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com; Dong, J. F.; Cui, Y.; Lei, Q. Q. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China)

    2015-11-15

    Using melt mixing, we produced a ceramic/polymer composite with a matrix of polyvinylidene fluoride (PVDF) and a filler of 5 vol.% Ni-deposited CaCu{sub 3}Ti{sub 4}O{sub 12} core-shell ceramic particles (CCTO@Ni), and studied its prominent dielectric characteristics for the first. Its phase composition and morphology were analyzed by X-ray diffraction and scanning electron microscopy, respectively. After treating the composite films with various durations of a magnetic field treatment, we compared their dielectric properties. We found that the CCTO@Ni ceramic had a typical urchin-like core-shell structure, and that different durations of the magnetic field treatment produced different distributions of ceramic particles in the PVDF matrix. The dielectric permittivity of the untreated CCTO@Ni/PVDF composite was 20% higher than that of neat PVDF, and it had a low loss tangent. However, only the composite treated for 30 min in the magnetic field had an ultra-high dielectric permittivity of 1.41 × 10{sup 4} at 10 Hz, three orders of magnitude higher than the untreated composite, which declined dramatically with increasing frequency, accompanied by an insulating-conducting phase transition and an increase in loss tangent. Our results demonstrate that changes in the dielectric properties of PVDF composites with magnetic field treatment are closely related to the percolation effect and interfacial polarization.

  13. Prediction and measurement of composite tube twist and bending due to thermal loading

    Science.gov (United States)

    Bluth, A. Marcel; Tucker, James R.; Thompson, Troy

    2013-09-01

    Composite materials are applied in precision optical metering structures because of their low thermal expansion properties in concert with high specific stiffness. Twisting and bending of long composite tubes, such as the secondary mirror support structure for the JWST telescope, requires control and verification. A stochastic modeling method was applied that simulates the manufacturing process variability and estimates ranges for expected twist and bend over the tube length from ambient to cryogenic temperatures. A development strut for the JWST secondary mirror support structure was fabricated and a metrology system was designed and implemented that measured the bend and twist response from ambient to 30 K. Modeling methods and predictions are outlined. The test metrology and results are summarized, along with a comparison between test and prediction.

  14. Ultimate Tensile Strength as a Function of Test Rate for Various Ceramic Matrix Composites at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Bansal, Narottam P.; Gyekenyesi, John P.

    2002-01-01

    Ultimate tensile strength of five different continuous fiber-reinforced ceramic composites, including SiC/BSAS (2D 2 types), SiC/MAS-5 (2D), SiC/SiC (2D enhanced), and C/SiC(2D) was determined as a function of test rate at I 100 to 1200 'C in air. All five composite materials exhibited a significant dependency of ultimate strength on test rate such that the ultimate strength decreased with decreasing test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress rate) to another (constant stress loading) for SiC/BSAS suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics.

  15. Microstructure and Corrosion Resistance of Cr7C3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    LIU Junbo

    2007-01-01

    A new type in situ Cr7C3/γ-Fe ceramal composite coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The ceramal composite coating has a rapidly solidified microstructure consisting of primary Cr7C3 and the Cr7C3/γ-Fe eutectics, and is metallurgically bonded to the degree C steel substrate. The corrosion resistances of the coating in water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl were evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion-resisting properties of the constituting phase and the rapidly solidified homogeneous microstructure, the plasma clad ceramal composite coating exhibits excellent corrosion resistance in the water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl.

  16. Ultrasonic location for core end of Al-Li alloy and aluminium composite tube

    International Nuclear Information System (INIS)

    The locating method of the core end of Al-Li alloy is studied by ultrasonic wave time-frequency analysis. Adopting the high frequency and narrow pulse emission the composite metal tube can be located by means of the states of longitudinal wave and transverse wave. The dissection of the sample proves that the core end thickness is 0.1 mm and the location precision is 2 mm

  17. Fracture toughness determination of ceramic and resin-based dental composites.

    Science.gov (United States)

    Kvam, K

    1992-01-01

    A new method has been developed for Klc determinations of brittle materials with precracks introduced by indentations. A reference glass, five ceramic materials, and one resin-based composite were tested. Knoop hardness indentations were made with a load of 49 N in a line from edge to edge vertical to the long axis on one surface of four-point flexure bars, to make a continuous crack under the indentations. Five specimens of each material were fractured in a four-point bend test with the line of indentations placed in the zone of constant and maximum tensile stress. Separate unfractured specimens were ground and polished to expose and measure the preformed continuous crack. The mean of six crack-depth measurements was used together with the fracture load and the dimensions of the bend specimens to calculate the fracture toughness, Klc of each material. The determined Klc value (x +/- SD) for the reference glass was 0.81 +/- .24 MPa m1/2 and corresponds to previous studies. The resin-based composite material, Silux Plus, had a value of 1.04 +/- 0.14 MPa m1/2. The Klc values (MPa m1/2) were 0.94 +/- 0.31 for Dicor, 1.41 +/- 0.18 for Cerestore, 1.50 +/- 0.29 for NBK-1000, 1.60 +/- 0.17 for Vitadur-N and 2.14 +/- 0.14 for Hi-Ceram. Hi-Ceram had significantly higher Klc values than the other materials. The new method seemed to be of value in determining the fracture toughness of non-metallic dental materials. PMID:1550892

  18. MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

    Energy Technology Data Exchange (ETDEWEB)

    Reimus, P.W.

    1987-07-01

    This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs.

  19. MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

    International Nuclear Information System (INIS)

    This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs

  20. Toughening mechanism of lined Al2O3-ZrO2 multiphase ceramics in SHS composite pipes

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis (SHS) process.The microstructure of the ceramics was observed by means of SEM and EPMA.The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method.The ceramics is 15.23 Mpa.m1/2.The toughening mechanisms were systematically investigated by means of SEM and XRD.The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.

  1. Surface properties of ceramic/metal composite materials for thermionic converter applications

    International Nuclear Information System (INIS)

    Ceramic/metal composite electrode materials are of interest for thermionic energy conversion (TEC) applications for several reasons. These materials consist of submicron metal fibers or islands in an oxide matrix and therefore provide a basis for fabricating finely structured electrodes, with projecting or recessed metallic regions for more efficient electron emission or collection. Furthermore, evaporation and surface diffusion of matrix oxides may provide oxygen enhancement of cesium adsorption and work function lowering at both the collecting and emitting electrode surfaces of the TEC. Finally, the high work function oxide matrix or oxide-metal interfaces may provide efficient surface ionization of cesium for space-charge reduction in the device. The authors are investigating two types of ceramic/metal composite materials. One type is a directionally solidified eutectic consisting of a bulk oxide matrix such as UO2 or stabilized ZrO2 with parallel metal fibers (W) running through the oxide being exposed at the surface by cutting perpendicular to the fiber direction. The second type of material, called a surface eutectic, consists of a refractory substrate (Mo) with a thin layer of deposited and segregated material (Mo-Cr2O3-A12O3) on the surface. The final configuration of this layer is an oxide matrix with metallic islands scattered throughout

  2. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    Farnaz Naghizadeh

    2014-01-01

    Full Text Available The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL and silicate based bioactive glass-ceramic (R-SBgC. Different concentrations of R-SBgC prepared from rice husk ash (RHA were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure with interconnected porosities. There appears to be a relationship between the increase in R-SBgC concentration and increased material density and compressive modulus; however, increasing R-SBgC concentration result in reduced scaffold porosity. In conclusion, it is possible to fabricate a PCL/bioactive glass-ceramic composite from processed rice husk. Varying the R-SBgC concentrations can control the properties of this material, which is useful in the development of the ideal scaffold intended for use as a bone substitute in nonload bearing sites.

  3. Magnetic field expulsion in superconducting granular ceramics and in polymer/superconductor composites

    Energy Technology Data Exchange (ETDEWEB)

    Benlhachemi, A. [Univ. de Toulon et du Var, La Garde (France). Lab. des Materiaux Multiphases et Interfaces]|[Lab. de Chimie des Solides, Faculte des Sciences, Univ. Ibnou Zohr, Agadir (Morocco); Fremy, M.A.; Breandon, C.; Tatarenko, H.; Gavarri, J.R. [Univ. de Toulon et du Var, La Garde (France). Lab. des Materiaux Multiphases et Interfaces; Benyaich, H. [Lab. de Chimie des Solides, Faculte des Sciences, Univ. Ibnou Zohr, Agadir (Morocco)

    1998-05-01

    The magnetic interaction between a permanent magnet and superconducting ceramics such as YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} and Bi{sub 1.6}Pb{sub 0.4}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub (10+} {sub de} {sub lta)} depend on the superconducting state of each phase and on the junctions between grains. In the case of polymer/superconductor composites, screening effects depend on the volume fraction of superconductor. Measurements of the evolution of the levitation force (F=A/d{sup {gamma}}) as a function of the interaction distance d are used to characterize the effective response of the ceramics or composites to the magnetic flux penetration. Some of the abnormal variations of the exponent {gamma} and of the term A (in F=A/d{sup {gamma}}) could be reinterpreted in terms of a change in superconducting regime. Other observed variations of {gamma} should be due to the variation of the effective field from the cylindrical magnet. (orig.) 19 refs.

  4. Synthesis, biocompatibility and mechanical properties of ZrO2-Al2O3 ceramics composites.

    Science.gov (United States)

    Nevarez-Rascon, Alfredo; González-Lopez, Santiago; Acosta-Torres, Laura Susana; Nevarez-Rascon, Martina Margarita; Orrantia-Borunda, Erasmo

    2016-01-01

    This study evaluated cell viability, microhardness and flexural strength of two ceramic composites systems (ZA and AZ), pure alumina and zirconia. There were prepared homogeneous mixtures of 78wt%Al2O3+20wt%3Y-TZP+2wt%Al2O3w (AZ) and 80wt%3YTZP+18wt%Al2O3+2wt%Al2O3w (ZA), as well as 3Y-TZP (Z), pure Al2O3 (A) and commercial monolithic 3Y-TZP (Zc). Also mouse fibroblast cells 3T3-L1 and a MTT test was carried out at 24, 48 and 72 h. The surfaces were observed with SEM and the microhardness and three-point flexural strength values were estimated. The absolute microhardness values were: A>AZ>Z>Zc>ZA. Flexural strength of Zc, Z, and ZA were around double than AZ and A. All groups showed high biocompatibility trough cell viability values at 24, 48 and 72 h. Factors like grain shape, grain size and homogeneous or heterogeneous grain distributions may play an important role in physical, mechanical and biological properties of the ceramic composites. PMID:27251994

  5. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  6. Crystallization and dielectric properties of lead-free glass-ceramic composites with Gd_2O_3 addition

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Lead-free glass-ceramic composites in barium sodium niobate silica system with Gd2O3 addition were synthesized through melt-casting fol-lowed by controlled crystallization technique. Crystallization and dielectric properties of the Gd2O3 adding glass-ceramic composites were investigated. With the increase in the concentration of Gd2O3, the glass transition temperature and the crystallization temperature of the pre-cursor glass shift towards the higher temperature. The crystallization behavior that occurred ...

  7. Data on post irradiation experiments of heat resistant ceramic composite materials. PIE for 97M-13A

    International Nuclear Information System (INIS)

    The research on the radiation damage mechanism of heat resistant ceramic composite materials is one of the research subjects of the innovative basic research in the field of high temperature engineering, using the High Temperature engineering Test Reactor (HTTR). Three series of irradiation tests on the heat resistant ceramic composite materials, first to third irradiation test program, were carried out using the Japan Material Testing Reactor (JMTR). This is a summary report on the first irradiation test program; irradiation induced dimensional change, thermal expansion coefficient, X-ray diffraction and γ-ray spectrum are reported. (author)

  8. Data on post irradiation experiments of heat resistant ceramic composite materials. PIE for 97M-13A

    Energy Technology Data Exchange (ETDEWEB)

    Baba, Shin-ichi; Ishihara, Masahiro; Souzawa, Shizuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sekino, Hajime [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2003-03-01

    The research on the radiation damage mechanism of heat resistant ceramic composite materials is one of the research subjects of the innovative basic research in the field of high temperature engineering, using the High Temperature engineering Test Reactor (HTTR). Three series of irradiation tests on the heat resistant ceramic composite materials, first to third irradiation test program, were carried out using the Japan Material Testing Reactor (JMTR). This is a summary report on the first irradiation test program; irradiation induced dimensional change, thermal expansion coefficient, X-ray diffraction and {gamma}-ray spectrum are reported. (author)

  9. The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

    Energy Technology Data Exchange (ETDEWEB)

    Maddrell, Ewan, E-mail: ewan.r.maddrell@nnl.co.uk [National Nuclear Laboratory, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Thornber, Stephanie; Hyatt, Neil C. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2015-01-15

    Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na{sub 2}O–Al{sub 2}O{sub 3}–B{sub 2}O{sub 3}–SiO{sub 2} glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio.

  10. Physics-Based Design Tools for Lightweight Ceramic Composite Turbine Components with Durable Microstructures

    Science.gov (United States)

    DiCarlo, James A.

    2011-01-01

    Under the Supersonics Project of the NASA Fundamental Aeronautics Program, modeling and experimental efforts are underway to develop generic physics-based tools to better implement lightweight ceramic matrix composites into supersonic engine components and to assure sufficient durability for these components in the engine environment. These activities, which have a crosscutting aspect for other areas of the Fundamental Aero program, are focusing primarily on improving the multi-directional design strength and rupture strength of high-performance SiC/SiC composites by advanced fiber architecture design. This presentation discusses progress in tool development with particular focus on the use of 2.5D-woven architectures and state-of-the-art constituents for a generic un-cooled SiC/SiC low-pressure turbine blade.

  11. Low-Activation structural ceramic composites for fusion power reactors: materials development and main design issues

    International Nuclear Information System (INIS)

    This paper is devoted to the development of advanced Low-Activation Materials (LAMs) with favourable short-term activation characteristics for the use as structural materials in a fusion power reactor (in order to reduce the risk associated with a major accident, in particular those related with radio-isotopes release in the environment), and to try to approach the concept of an inherently safe reactor. LA Ceramics Composites (LACCs) are the most promising LAMs because of their relatively good thermo-mechanical properties. At present, SiC/SiC composite is the only LACC considered by the fusion community, and therefore is the one having the most complete data base. The preliminary design of a breeding blanket using SiC/SiC as structural material indicated that significant improvement of its thermal conductivity is required. (orig.)

  12. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  13. Characterisation of some Clays Used for Whiteware Ceramics I. Mineralogical composition

    Directory of Open Access Journals (Sweden)

    Marcel Benea

    2002-04-01

    Full Text Available In order to obtain a semiquantitative mineralogical composition of raw materials used for whiteware ceramics, four different clay types were analysed by X-ray diffraction. Studies were carried out by using a combination of analyses of the bulk sample, and of the fine fraction. Using a well-established pre-treatment methodology (use of chemicals, ultrasonic treatment, dispersion procedures, clay mineral concentration by centrifugation and sedimentation, oriented and random powder preparation, cation saturation, expansion/dehydration methods, 12 X-ray diffractometer traces were obtained from each sample. Based on these informations it was possible to establish the qualitative mineralogical composition, and also a semiquantitative one using peak intensities and peak area corrected by various factors. Scanning electron microscopy was also used in order to illustrate the identified mineral phases.

  14. Continuous fiber ceramic composite. Phase I final report, April 1992--April 1993

    Energy Technology Data Exchange (ETDEWEB)

    Goettler, R.W.

    1995-04-01

    Babcock and Wilcox assembled a team to develop the Continuous Fiber Ceramic Composite (CFCC) processing technology, identify the industrial applications, generate design and life prediction software, and to begin the necessary steps leading to full commercialization of CFCC components. Following is a summary of Phase I activities on this program. B&W has selected an oxide-oxide composite system for development and optimization in this program. This selection was based on the results of exposure tests in combustion environments typical of the boiler and heat exchanger applications. Aluminum oxide fiber is the selected reinforcement, and both aluminum oxide and zirconium oxide matrices were selected, based on their superior resistance to chemical attack in hostile industrial service.

  15. Surface treatments for repair of feldspathic, leucite - and lithium disilicate-reinforced glass ceramics using composite resin.

    Science.gov (United States)

    Neis, Christian Alencar; Albuquerque, Nadine Luísa Guimarães; Albuquerque, Ivo de Souza; Gomes, Erica Alves; Souza-Filho, Celso Bernardo de; Feitosa, Victor Pinheiro; Spazzin, Aloisio Oro; Bacchi, Atais

    2015-01-01

    The aim of this study was to evaluate the efficacy of different surface conditioning methods on the microtensile bond strength of a restorative composite repair in three types of dental ceramics: lithium disilicate-reinforced, leucite-reinforced and feldspathic. Twelve blocks were sintered for each type of ceramic (n=3) and stored for 3 months in distilled water at 37 °C. The bonding surface of ceramics was abraded with 600-grit SiC paper. Surface treatments for each ceramic were: GC (control) - none; GDB - diamond bur #30 µm; GHF - hydrofluoric acid (10%); GT- tribochemical silica coating (45-μm size particles). Treatments were followed by cleaning with phosphoric acid 37% for 20 s + silane + adhesive. The composite resin was used as restorative material. After repair, samples were subjected to thermocycled ageing (10,000 cycles between 5 °C and 55 °C for 30 s). Thereafter, the samples were sectioned into 1.0 mm2 sticks and tested for microtensile bond strength with 0.5 mm/min crosshead speed. Data were compared by two-way ANOVA and Tukey's test (α=0.05). The superficial wear with diamond bur proved to be suitable for feldspathic porcelain and for leucite-reinforced glass ceramic while hydrofluoric acid-etching is indicated for repairs in lithium disilicate-reinforced ceramic; tribochemical silica coating is applicable to leucite-reinforced ceramic. Predominance of adhesive failures was observed (>85% in all groups). In conclusion, the success of surface treatments depends on the type of ceramic to be repaired.

  16. Metal/ceramic interface structures and segregation behavior in aluminum-based composites

    International Nuclear Information System (INIS)

    Trimodal Al alloy (AA) matrix composites consisting of ultrafine-grained (UFG) and coarse-grained (CG) Al phases and micron-sized B4C ceramic reinforcement particles exhibit combinations of strength and ductility that render them useful for potential applications in the aerospace, defense and automotive industries. Tailoring of microstructures with specific mechanical properties requires a detailed understanding of interfacial structures to enable strong interface bonding between ceramic reinforcement and metal matrix, and thereby allow for effective load transfer. Trimodal AA metal matrix composites typically show three characteristics that are noteworthy: nanocrystalline grains in the vicinity of the B4C reinforcement particles; Mg segregation at AA/B4C interfaces; and the presence of amorphous interfacial layers separating nanocrystalline grains from B4C particles. Interestingly, however, fundamental information related to the mechanisms responsible for these characteristics as well as information on local compositions and phases are absent in the current literature. In this study, we use high-resolution transmission electron microscopy, energy-dispersive X-ray spectroscopy, electron energy-loss spectroscopy, and precession assisted electron diffraction to gain fundamental insight into the mechanisms that affect the characteristics of AA/B4C interfaces. Specifically, we determined interfacial structures, local composition and spatial distribution of the interfacial constituents. Near atomic resolution characterization revealed amorphous multilayers and a nanocrystalline region between Al phase and B4C reinforcement particles. The amorphous layers consist of nonstoichiometric AlxOy, while the nanocrystalline region is comprised of MgO nanograins. The experimental results are discussed in terms of the possible underlying mechanisms at AA/B4C interfaces

  17. Novel Vibration Damping of Ceramic Matrix Composite Turbine Blades Developed for RLV Applications

    Science.gov (United States)

    Min, James B.

    2000-01-01

    The Reusable Launch Vehicle (RLV) represents the next generation of space transportation for the U.S. space program. The goal for this vehicle is to lower launch costs by an order of magnitude from $10,000/lb to $1,000/lb. Such a large cost reduction will require a highly efficient operation, which naturally will require highly efficient engines. The RS-2200 Linear Aerospike Engine is being considered as the main powerplant for the RLV. Strong, lightweight, temperature-resistant ceramic matrix composite (CMC) materials such as C/SiC are critical to the development of the RS-2200. Preliminary engine designs subject turbopump components to extremely high frequency dynamic excitation, and ceramic matrix composite materials are typically lightly damped, making them vulnerable to high-cycle fatigue. The combination of low damping and high-frequency excitation creates the need for enhanced damping. Thus, the goal of this project has been to develop well-damped C/SiC turbine components for use in the RLV. Foster-Miller and Boeing Rocketdyne have been using an innovative, low-cost process to develop light, strong, highly damped turbopump components for the RS-2200 under NASA s Small Business Innovation Research (SBIR) program. The NASA Glenn Research Center at Lewis Field is managing this work. The process combines three-dimensionally braided fiber reinforcement with a pre-ceramic polymer. The three-dimensional reinforcement significantly improves the structure over conventional two-dimensional laminates, including high through-the-thickness strength and stiffness. Phase I of the project successfully applied the Foster-Miller pre-ceramic polymer infiltration and pyrolysis (PIP) process to the manufacture of dynamic specimens representative of engine components. An important aspect of the program has been the development of the manufacturing process. Results show that the three-dimensionally braided carbon-fiber reinforcement provides good processability and good mechanical

  18. The Effect of Stochastically Varying Creep Parameters on Residual Stresses in Ceramic Matrix Composites

    Science.gov (United States)

    Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.

    2015-01-01

    Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.

  19. Design of Composite Tubes Applied in Well Intervention: Komposittrør for anvendelse i oljebrønner

    OpenAIRE

    Voldnes, Dan Eirik

    2012-01-01

    Carbon composite materials and structures have low weight, high stiffness, high strength and chemical resistance. Throughout this master thesis a feasibility study to utilize carbon composites in tubes, designed to withstand high pressures, is undertaken both analytically and experimentally. The tube is meant to be used for well intervention, replacing the current solid carbon rod. In such operations is low weight, in addition to above mentioned properties, a critical factor for long reach. T...

  20. The high frequency fatigue behavior of continuous-fiber-reinforced ceramic matrix composites

    Science.gov (United States)

    Chawla, Nikhilesh

    Many potential applications for continuous fiber ceramic matrix composites (CFCMCs), such as gas turbines and heat exchangers, will involve high frequency cyclic loading (75 Hz or higher). While most of the work in the area of fatigue of CFCMCs has concentrated on low frequency behavior, it has been shown that fatigue at high frequencies can exacerbate the accumulation of microstructural damage and significantly decrease fatigue life. "Soft" matrix composites with strong interface bonding provided superior resistance to high frequency fatigue damage. Nicalon/SiCON composites with strong interfacial bonding between the fibers and matrix exhibited very little internal heating during high frequency fatigue loading. This composite system exhibited excellent fatigue life, with fatigue runout at 10sp7 cycles occurring for stresses close to 80% of the ultimate strength (at a loading frequency of 100 Hz). Thick fiber coatings may be more effective in reducing the amount of fiber wear and damage which occur during high frequency fatigue. More effective lubrication at the fiber/matrix interface was achieved with thicker carbon coatings in Nicalon/C/SiC composites subjected to high frequency fatigue loading. Composites with thicker coatings exhibited substantially lower frictional heating and had much higher fatigue lives. The effect of laminate stacking sequence had a significant effect on the high frequency fatigue behavior of CFCMCs. In SCS-6/Sisb3Nsb4 composites, frictional heating in angle-ply laminates (±45) was substantially higher than that in cross-ply laminates (0/90). Since the angle-ply had a lower stiffness, matrix microcracking in this composite was more predominant. Finally, preliminary fatigue damage mechanism maps for CFCMCs were developed. These maps provided a means to identify which fatigue mechanisms were operating at a given stress level and number of cycles.

  1. Theoretical models to predict the mechanical behavior of thick composite tubes

    Directory of Open Access Journals (Sweden)

    Volnei Tita

    2012-02-01

    Full Text Available This paper shows theoretical models (analytical formulations to predict the mechanical behavior of thick composite tubes and how some parameters can influence this behavior. Thus, firstly, it was developed the analytical formulations for a pressurized tube made of composite material with a single thick ply and only one lamination angle. For this case, the stress distribution and the displacement fields are investigated as function of different lamination angles and reinforcement volume fractions. The results obtained by the theoretical model are physic consistent and coherent with the literature information. After that, the previous formulations are extended in order to predict the mechanical behavior of a thick laminated tube. Both analytical formulations are implemented as a computational tool via Matlab code. The results obtained by the computational tool are compared to the finite element analyses, and the stress distribution is considered coherent. Moreover, the engineering computational tool is used to perform failure analysis, using different types of failure criteria, which identifies the damaged ply and the mode of failure.

  2. The suitability of XRF analysis for compositional classification of archaeological ceramic fabric: A comparison with a previous NAA study

    Energy Technology Data Exchange (ETDEWEB)

    Padilla, R. [Centro de Aplicaciones Tecnologicas y Desarrollo Nuclear (CEADEN), Laboratorio de Analisis Quimico, Calle 30 no. 502, Playa, Ciudad Habana (Cuba)]. E-mail: roman.padilla@infomed.sld.cu; Espen, P. van [University of Antwerp (Belgium); Torres, P.P. Godo [Centro de Antropologia, Havana (Cuba)

    2006-02-03

    The main drawbacks of EDXRF techniques, restricting its more frequent use for the specific purpose of compositional analysis of archaeological ceramic fabric, have been the insufficient sensitivity to determine some important elements (like Cr, REE, among others), a somewhat worse precision and the inability to perform standard-less quantitative procedures in the absence of suitable certified reference materials (CRM) for ceramic fabric. This paper presents the advantages of combining two energy dispersive X-ray fluorescence methods for fast and non-destructive analysis of ceramic fabric with increased sensitivity. Selective polarized excitation using secondary targets (EDPXRF) and radioisotope excitation (R-XRF) using a {sup 241}Am source. The analytical performance of the methods was evaluated by analyzing several CRM of sediment type, and the fitness for the purpose of compositional classification was compared with that obtained by using Instrumental Neutron Activation Analysis in a previous study of Cuban aborigine pottery.

  3. Evidence of compositional and ultrastructural shifts during the development of calcareous tubes in the biofouling tubeworm, Hydroides elegans.

    Science.gov (United States)

    Chan, Vera Bin San; Vinn, Olev; Li, Chaoyi; Lu, Xingwen; Kudryavtsev, Anatoliy B; Schopf, J William; Shih, Kaimin; Zhang, Tong; Thiyagarajan, Vengatesen

    2015-03-01

    The serpulid tubeworm, Hydroides elegans, is an ecologically and economically important species whose biology has been fairly well studied, especially in the context of larval development and settlement on man-made objects (biofouling). Nevertheless, ontogenetic changes associated with calcareous tube composition and structures have not yet been studied. Here, the ultrastructure and composition of the calcareous tubes built by H. elegans was examined in the three early calcifying juvenile stages and in the adult using XRD, FTIR, ICP-OES, SEM and Raman spectroscopy. Ontogenetic shifts in carbonate mineralogy were observed, for example, juvenile tubes contained more amorphous calcium carbonate and were predominantly aragonitic whereas adult tubes were bimineralic with considerably more calcite. The mineral composition gradually shifted during the tube development as shown by a decrease in Sr/Ca and an increase of Mg/Ca ratios with the tubeworm's age. The inner tube layer contained calcite, whereas the outer layer contained aragonite. Similarly, the tube complexity in terms of ultrastructure was associated with development. The sequential appearance of unoriented ultrastructures followed by oriented ultrastructures may reflect the evolutionary history of serpulid tube biominerals. As aragonitic structures are more susceptible to dissolution under ocean acidification (OA) conditions but are more difficult to be removed by anti-fouling treatments, the early developmental stages of the tubeworms may be vulnerable to OA but act as the important target for biofouling control. PMID:25600412

  4. Evidence of compositional and ultrastructural shifts during the development of calcareous tubes in the biofouling tubeworm, Hydroides elegans.

    Science.gov (United States)

    Chan, Vera Bin San; Vinn, Olev; Li, Chaoyi; Lu, Xingwen; Kudryavtsev, Anatoliy B; Schopf, J William; Shih, Kaimin; Zhang, Tong; Thiyagarajan, Vengatesen

    2015-03-01

    The serpulid tubeworm, Hydroides elegans, is an ecologically and economically important species whose biology has been fairly well studied, especially in the context of larval development and settlement on man-made objects (biofouling). Nevertheless, ontogenetic changes associated with calcareous tube composition and structures have not yet been studied. Here, the ultrastructure and composition of the calcareous tubes built by H. elegans was examined in the three early calcifying juvenile stages and in the adult using XRD, FTIR, ICP-OES, SEM and Raman spectroscopy. Ontogenetic shifts in carbonate mineralogy were observed, for example, juvenile tubes contained more amorphous calcium carbonate and were predominantly aragonitic whereas adult tubes were bimineralic with considerably more calcite. The mineral composition gradually shifted during the tube development as shown by a decrease in Sr/Ca and an increase of Mg/Ca ratios with the tubeworm's age. The inner tube layer contained calcite, whereas the outer layer contained aragonite. Similarly, the tube complexity in terms of ultrastructure was associated with development. The sequential appearance of unoriented ultrastructures followed by oriented ultrastructures may reflect the evolutionary history of serpulid tube biominerals. As aragonitic structures are more susceptible to dissolution under ocean acidification (OA) conditions but are more difficult to be removed by anti-fouling treatments, the early developmental stages of the tubeworms may be vulnerable to OA but act as the important target for biofouling control.

  5. Detection tube with composite carrier for detection of phosgene and diphosgene in air

    Directory of Open Access Journals (Sweden)

    Pitschmann Vladimír

    2012-01-01

    Full Text Available A new highly sensitive detection tube for measurement of concentration of phosgene and diphosgene in air has been developed. The detection is based on chemical reaction of 4-(p-nitrobenzylpyridine and N-phenylbenzylamine which with phosgene (diphosgene give characteristic red methine dye. As a carrier serves spherical granules (pellets of composite material prepared by granulation of microcrystalline cellulose with MgO. This new indication filling is stable, resistant to interferences and climatic influences. The detection limit (0.05 mg.m-3 meets the requirements for conducting hygienic checks of air quality in the workplace environment. In addition, the tube allows a prolonged and continuous monitoring of phosgene and diphosgene in air for at least 240 minutes.

  6. Influence of Composition on Properties of Medium Temperature Sintering (Ba, Sr)TiO3 Series Capacitor Ceramics

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The influence of the composition (Yb2O3, MgO, CeO2, Li2CO3) on the dielectric properties of medium temperature sintering (Ba,Sr)TiO3(BST) series capacitor ceramics was investigated by means of conventional technology process and orthogonal design experiments. The major secondary influencing factors and the influencing tendency of various factor′s levels for the dielectric properties of BST ceramics were obtained. The optimum formula for maximum dielectric constant (ε) and for minimum dielectric loss (tanδ) was obtained under the experimental conditions. The BST ceramics with optimum comprehensive properties was obtained by means of orthogonal design experiments, with the sintering temperature at 1200 ℃, the dielectric constant 5239, the dielectric loss 0.0097, withstand electric voltage over 6 MV·m-1, capacitance temperature changing rate (ΔC/C) -75.67%, and suited for Y5V character. The mechanism of the influence of various components on the dielectric properties of medium temperature sintering BST ceramics was studied, thus providing the basis for preparation of multilayer capacitor ceramics and single-chip capacitor ceramics.

  7. Composite tube and plate manufacturing repeatability as determined by precision measurements of thermal strain

    Science.gov (United States)

    Riddle, Lenn A.; Tucker, James R.; Bluth, A. Marcel

    2013-09-01

    Composite materials often carry the reputation of demonstrating high variability in critical material properties. The JWST telescope metering structure is fabricated of several thousand separate composite piece parts. The stringent dimensional stability requirements on the metering structure require the critical thermal strain response of every composite piece be verified either at the billet or piece part level. JWST is a unique composite space structure in that it has required the manufacturing of several hundred composite billets that cover many lots of prepreg and many years of fabrication. The flight billet thermal expansion acceptance criteria limits the coefficient of thermal expansion (CTE) to a tolerance ranging between +/-0.014 ppm/K to +/-0.04 ppm/K around a prescribed nominal when measured from 293 K down to 40 K. The different tolerance values represent different material forms including flat plates and different tube cross-section dimensions. A precision measurement facility was developed that could measure at the required accuracy and at a pace that supported the composite part fabrication rate. The test method and facility is discussed and the results of a statistical process analysis of the flight composite billets are surveyed.

  8. Preparation and properties of yttria doped tetragonal zirconia polycrystal/Sr-doped barium hexaferrite ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Shanshan; Zhang, Chao; Guo, Ruisong, E-mail: rsguo@tju.edu.cn; Liu, Lan; Yang, Yuexia; Li, Kehang

    2015-03-15

    Highlights: • The 3Y-TZP/Sr-doped barium ferrite composites were prepared. • The saturation magnetization was improved by 15% with Sr-doping. • The dispersion coefficient p could reflect the microscopic lattice variation. • The composite with x = 0.5 had the maximum fracture toughness of 8.3 MPa m{sup 1/2}. - Abstract: The effects of substitution of Ba{sup 2+} by Sr{sup 2+} on the magnetic property of barium ferrite and addition barium ferrite secondary phase to the 3 mol% yttria-doped tetragonal zirconia polycrystal (3Y-TZP) matrix on the mechanical property of composites were investigated. The Sr-doped barium ferrite (Ba{sub 1−x}Sr{sub x}Fe{sub 12}O{sub 19}, x = 0, 0.25, 0.50 and 0.75) was synthesized by solid-state reaction in advance. Then 3Y-TZP/20 wt% Sr-doped barium ferrite composites were prepared by means of conventional ceramic method. It was found that a moderate amount of Sr added to barium ferrite could boost the saturation magnetization by 15% compared with the composites without Sr-doping. Besides, the composite with x = 0.50 possessed the best mechanical properties, such as 11.5 GPa for Vickers hardness and 8.3 MPa m{sup 1/2} for fracture toughness, respectively. It was demonstrated that magnetic and mechanical properties of the composites could be harmonized by the incorporation of barium ferrite secondary phase.

  9. Densely Packed Linear Assembles of Carbon Nano tube Bundles in Polysiloxane-Based Nano composite Films

    International Nuclear Information System (INIS)

    Linear assemblies of carbon nano tubes (LACNTs) were fabricated and controlled in polysiloxane-based nano composite films and the effects of the LACNTs on the thermal and electrical properties of the films were investigated. CNTs were dispersed by mechanical stirring and sonication in a prepolymer of polysiloxane. Homogeneous suspensions were cast on polyamide spacers and oriented by linear-assembly by applying DC and switching DC electric fields before the mixture became cross-linked. Densely packed LACNTs that fixed the composite film surfaces were fabricated with various structures and thicknesses that depended on the DC and switching DC conditions. Polymer nano composites with different LACNT densities exhibited enhanced thermal and electrical conductivities and high optical transmittances. They are considered promising structural materials for electronic sectors in automotive and aerospace applications

  10. The preparation of dental glass-ceramic composites with controlled fraction of leucite crystals

    Directory of Open Access Journals (Sweden)

    Martina Mrázová

    2008-06-01

    Full Text Available This work is dealing with synthesis of leucite powder, which can be used for the preparation of dental glassceramic composites by subsequent thermal treatment. Newly developed procedure is based on preparation of dental raw material as a mixture of two separate compounds: the crystalline leucite powder prepared at relatively low temperature and a commercial matrix powder.Hydrothermal synthesis of tetragonal leucite particles (KAlSi2O6 with the average size of about 3 μm was developed in our laboratory. The leucite dental raw material was prepared by mixing of 20 wt.% of synthetic tetragonal leucite with commercial matrix. Dental composites were prepared from the dental raw material by uniaxial pressing and firing up to 960°C. Dilatometric measurements confirmed that the coefficient of thermal expansion increased by 32% when 20 wt.% of the tetragonal leucite was added into the basic matrix. In addition, it was showed that the synthesized leucite powder was suitable for the preparation of leucite composites with controlled coefficient of thermal expansion. High value of the thermal expansion coefficient enables application of prepared composite in metal-ceramics restorations.

  11. Investigation of properties and performance of ceramic composite components: Final report on Phases 3 and 4

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Halverson, H.; Carter, R.H.; Miraj, N.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1998-01-15

    The objective of the Fossil Energy Advanced Research and Technology Development (AR and TD) Materials Program is to conduct research and development on materials for longer-term fossil energy applications as well as for generic needs of various fossil fuel technologies. The research program of the Materials Response Group at Virginia Tech addresses the need for reliable and durable structural ceramic composites to perform in high temperature environments. The research effort provides an experimental and analytical basis for the transition from properties of materials to performance of actual component structures. Phases 1 and 2 of the present program focused on the development of test capabilities, initial studies of component mechanical response under various conditions and the development of a life prediction methodology. These efforts have been described in previous reports. This report summarizes the major tasks completed under Phases 3 and 4 of the project. Overall, the authors have made significant progress in a broad spectrum of tasks in this program. Their efforts have encompassed component evaluation, assessment of new SiC-based composites with improved high-temperature potential, development of oxide coating materials for SiC, and the extension and development of new models for predicting the durability of composite components under specific operating conditions for various CMC applications. Each of these areas of work is an important area for achieving the ultimate goal of usable SiC-based composites in high-temperature corrosive environments typical of fossil energy applications.

  12. Modeling the Tensile Strength of Carbon Fiber - Reinforced Ceramic - Matrix Composites Under Multiple Fatigue Loading

    Science.gov (United States)

    Li, Longbiao

    2016-06-01

    An analytical method has been developed to investigate the effect of interface wear on the tensile strength of carbon fiber - reinforced ceramic - matrix composites (CMCs) under multiple fatigue loading. The Budiansky - Hutchinson - Evans shear - lag model was used to describe the micro stress field of the damaged composite considering fibers failure and the difference existed in the new and original interface debonded region. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress degradation model and fibers strength degradation model have been adopted to analyze the interface wear effect on the tensile strength of the composite subjected to multiple fatigue loading. Under tensile loading, the fibers failure probabilities were determined by combining the interface wear model and fibers failure model based on the assumption that the fiber strength is subjected to two - parameter Weibull distribution and the loads carried by broken and intact fibers satisfy the Global Load Sharing criterion. The composite can no longer support the applied load when the total loads supported by broken and intact fibers approach its maximum value. The conditions of a single matrix crack and matrix multicrackings for tensile strength corresponding to multiple fatigue peak stress levels and different cycle number have been analyzed.

  13. Structural properties of a bone-ceramic composite as a promising material in spinal surgery

    Energy Technology Data Exchange (ETDEWEB)

    Kirilova, I. A., E-mail: IKirilova@mail.ru; Sadovoy, M. A.; Podorozhnaya, V. T., E-mail: VPodorognaya@niito.ru; Taranov, O. S. [Novosibirsk Research Institute of Traumatology and Orthopedics n.a. Ya.L. Tsivyan, Novosibirsk (Russian Federation); Klinkov, S. V.; Kosarev, V. F. [Christianovich Institute of Theoretical and Applied Mechanics, SB RAS, Novosibirsk (Russian Federation); Shatskaya, S. S. [Institute of Solid State Chemistry and Mechanochemistry, SB RAS, Novosibirsk (Russian Federation)

    2015-11-17

    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue.

  14. Characterization of Ceramic Composite-Membranes Prepared by ORMOSIL Coating Sol

    Institute of Scientific and Technical Information of China (English)

    Goo-Dae Kim; Tae-Bong Kim

    2004-01-01

    Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under different molecular weight of polymer species [polyethylene glycol (PEG) ] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol (PEG)]. The properties of as-prepared ormosil sol such as,viscosity, gelation time were characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its micro-structure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross-flow apparatus. The ormosil sol coated Membrane is easily formed by steric effect of polymer and it improves flux efficiency because infiltration into porous support decreased. Its flux efficiency is elevated about 200(1/m2·h) compared with colloidal sol coated membrane at point of five minutes from starting test.

  15. Assessing the static behavior of hybrid CNT-metal-ceramic composite plates

    Directory of Open Access Journals (Sweden)

    M. A. R. Loja

    2016-07-01

    Full Text Available Functionally graded materials are commonly particulate composites characterized by a varying spatial distribution of the inclusion particles. Because of this, these materials possess a great suitability potential concerning to material properties, which can be very useful to achieve specified structural behaviors. Significant features of these materials are related to their thermal barrier properties especially when ceramic materials are involved, and to the mitigation of abrupt stresses transitions, typically found in laminates. From the manufacturing point of view as well as from the computational perspective, these materials can be thought as effectively having a continuous variation of their constituent phases and consequently their properties, or by resulting from the stacking of a specified number of layers, each having constant properties. This work presents a set of parametric studies aiming to characterize the static response of hybrid functionally graded plates, concerning to their transverse displacement profile and stresses distributions. To this purpose, one considers parameters such as different ceramic materials, plates’ aspect ratio, continuous or discrete variation of phase’s mixture through thickness, the carbon nanotubes (CNT weight fraction contents and the type of nanotubes. The results obtained are discussed and conclusions are drawn.

  16. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  17. Structural properties of a bone-ceramic composite as a promising material in spinal surgery

    International Nuclear Information System (INIS)

    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue

  18. Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

    CERN Document Server

    Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

    1998-01-01

    Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

  19. Radiation-tolerant joining technologies for silicon carbide ceramics and composites

    Energy Technology Data Exchange (ETDEWEB)

    Katoh, Yutai, E-mail: katohy@ornl.gov [Oak Ridge National Laboratory, P.O. Box 2008, Oak Ridge, Tennessee 37831 (United States); Snead, Lance L.; Cheng, Ting; Shih, Chunghao; Lewis, W. Daniel [Oak Ridge National Laboratory, P.O. Box 2008, Oak Ridge, Tennessee 37831 (United States); Koyanagi, Takaaki; Hinoki, Tatsuya [Institute of Advanced Energy, Kyoto University, Uji, Kyoto 611-0011 (Japan); Henager, Charles H. [Pacific Northwest National Laboratory, 902 Battelle Blvd., Richland, WA 99352 (United States); Ferraris, Monica [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, I-10129 Torino (Italy)

    2014-05-01

    Silicon carbide (SiC) for nuclear structural applications, whether in the monolithic ceramic or composite form, will require a robust joining technology capable of withstanding the harsh nuclear environment. This paper presents significant progress made towards identifying and processing irradiation-tolerant joining methods for nuclear-grade SiC. In doing so, a standardized methodology for carrying out joint testing has been established consistent with the small volume samples mandated by neutron irradiation testing. Candidate joining technologies were limited to those that provide low induced radioactivity and included titanium diffusion bonding, Ti–Si–C MAX-phase joining, calcia–alumina glass–ceramic joining, and transient eutectic-phase SiC joining. Samples of these joints were irradiated in the Oak Ridge National Laboratory High Flux Isotope Reactor at 500 or 800 °C, and their microstructure and mechanical properties were compared to pre-irradiation conditions. Within the limitations of statistics, all joining methodologies presented retained their joint mechanical strength to ∼3 dpa at 500 °C, thus indicating the first results obtained on irradiation-stable SiC joints. Under the more aggressive irradiation conditions (800 °C, ∼5 dpa), some joint materials exhibited significant irradiation-induced microstructural evolution; however, the effect of irradiation on joint strength appeared rather limited.

  20. Radiation-tolerant joining technologies for silicon carbide ceramics and composites

    Energy Technology Data Exchange (ETDEWEB)

    Katoh, Yutai; Snead, Lance L.; Cheng, Ting; Shih, Chunghao; Lewis, W. Daniel; Koyanagi, Takaaki; Hinoki, Tatsuya; Henager, Charles H.; Ferraris, Monica

    2014-05-01

    Silicon carbide (SiC) for nuclear structural applications, whether in the monolithic ceramic or composite form, will require a robust joining technology capable of withstanding the harsh nuclear environment. This paper presents significant progress made towards identifying and processing irradiation-tolerant joining methods for nuclear-grade SiC. In doing so, a standardized methodology for carrying out joint testing has been established consistent with the small volume samples mandated by neutron irradiation testing. Candidate joining technologies were limited to those that provide low induced radioactivity and included titanium diffusion bonding, Ti–Si–C MAX-phase joining, calcia–alumina glass–ceramic joining, and transient eutectic-phase SiC joining. Samples of these joints were irradiated in the Oak Ridge National Laboratory High Flux Isotope Reactor at 500 or 800 °C, and their microstructure and mechanical properties were compared to pre-irradiation conditions. Within the limitations of statistics, all joining methodologies presented retained their joint mechanical strength to ~3 dpa at 500 °C, thus indicating the first results obtained on irradiation-stable SiC joints. Finally, under the more aggressive irradiation conditions (800 °C, ~5 dpa), some joint materials exhibited significant irradiation-induced microstructural evolution; however, the effect of irradiation on joint strength appeared rather limited.

  1. Comparison of fracture resistance of teeth restored with ceramic inlay and resin composite: An in vitro study

    Directory of Open Access Journals (Sweden)

    Priti D Desai

    2011-01-01

    Conclusion: The fracture resistant strength of teeth restored with ceramic inlay was comparable to that of the normal intact teeth or slightly higher, while teeth restored with direct composite resin restoration showed less fracture resistant strength than that of the normal teeth.

  2. Marginal adaptation of 1 fiber-reinforced composite and 2 all-ceramic inlay fixed partial denture systems

    OpenAIRE

    Monaco, Carlo; Krejci, Ivo; Bortolotto Ibarra, Tissiana; Perakis, Nikolaos; Ferrari,Marco; Scotti, Roberto

    2006-01-01

    The aim of this in vitro study was to evaluate the marginal adaptation and retention of inlay fixed partial dentures (IFPDs) made with 1 fiber-reinforced composite and 2 different ceramic materials using quantitative scanning electron microscope analysis after thermal cycling and mechanical loading, which simulated approximately 5 years of oral service.

  3. Characterization of ceramic/glass composite seals for solid oxide fuel cells

    Science.gov (United States)

    Dev, Bodhayan

    Solid oxide fuel cells (SOFCs) require seals that can function in harsh, elevated temperature environments. Comprehensive characterization and understanding of seals is needed for commercially viable SOFCs. The present research focuses on a novel ceramic/glass composite seal that is produced by roller compaction or tape casting of glass and ceramic powders and a proprietary organic binder. Upon heat treatment, micro-voids and surface anomalies are formed. Increased heating and cooling rates during the heat treatment resulted in more and larger voids. The first goal of the current research is to suggest an appropriate heating and cooling rate to minimize the formation of microstructural defects. After identifying an appropriate cure cycle, seals were thermally cycled and then characterized with laser dilatometry, X-Ray diffraction, and sonic resonance. From these experiments the crystalline phases, thermal expansion, and elastic properties were determined. Subsequently compression testing with an acoustic emission (AE) sensor and post-test microstructural analysis were used to identify the formation of damage. The research also focuses on the study of Weibull statistics and thermal responses for cured seals. The green seal was initially cured for 1 thermal cycle based on the aforementioned appropriate thermal cycle. The cycled seal was then characterized with a laser dilatometer to identify the glass transition, softening temperature and thermal expansion properties. High temperature ring-on-ring tests were also performed to study the effect of glass transition and softening temperatures on mechanical responses. In addition, Weibull statistics were conducted to determine the cumulative probability of failure/damage in seals. The third part of the research focuses on the construction and use of a controlled leak testing facility for investigating different interfaces involved in sealing electrolyte-supported cells. Simultaneous leak testing with an acoustic emission

  4. Replacement of Anterior Composite Resin Restorations Using Conservative Ceramics for Occlusal and Periodontal Rehabilitation: An 18-Month Clinical Follow-Up.

    Science.gov (United States)

    da Cunha, Leonardo Fernandes; Prochnow, Rayane Alexandra; Costacurta, Adriana Osten; Gonzaga, Carla Castiglia; Correr, Gisele Maria

    2016-01-01

    This case report describes a patient with discolored and fractured composite resin restorations on the anterior teeth in whom substitution was indicated. After wax-up and mock-up, the composite was removed and replaced with minimally invasive ceramic laminates. An established and predictable protocol was performed using resin cement. Minimally invasive ceramic restorations are increasingly being used to replace composite restorations. This treatment improves the occlusal and periodontal aspects during the planning and restorative phases, such as anterior guides, and laterality can be restored easily with ceramic laminates. In addition, the surface smoothness and contour of ceramic restorations do not affect the health of the surrounding periodontal tissues. Here we present the outcome after 18 months of clinical follow-up in a patient in whom composite resin restorations in the anterior teeth were replaced with minimally invasive ceramic laminates. PMID:27555970

  5. Replacement of Anterior Composite Resin Restorations Using Conservative Ceramics for Occlusal and Periodontal Rehabilitation: An 18-Month Clinical Follow-Up

    Directory of Open Access Journals (Sweden)

    Leonardo Fernandes da Cunha

    2016-01-01

    Full Text Available This case report describes a patient with discolored and fractured composite resin restorations on the anterior teeth in whom substitution was indicated. After wax-up and mock-up, the composite was removed and replaced with minimally invasive ceramic laminates. An established and predictable protocol was performed using resin cement. Minimally invasive ceramic restorations are increasingly being used to replace composite restorations. This treatment improves the occlusal and periodontal aspects during the planning and restorative phases, such as anterior guides, and laterality can be restored easily with ceramic laminates. In addition, the surface smoothness and contour of ceramic restorations do not affect the health of the surrounding periodontal tissues. Here we present the outcome after 18 months of clinical follow-up in a patient in whom composite resin restorations in the anterior teeth were replaced with minimally invasive ceramic laminates.

  6. Replacement of Anterior Composite Resin Restorations Using Conservative Ceramics for Occlusal and Periodontal Rehabilitation: An 18-Month Clinical Follow-Up

    Science.gov (United States)

    Prochnow, Rayane Alexandra; Costacurta, Adriana Osten; Correr, Gisele Maria

    2016-01-01

    This case report describes a patient with discolored and fractured composite resin restorations on the anterior teeth in whom substitution was indicated. After wax-up and mock-up, the composite was removed and replaced with minimally invasive ceramic laminates. An established and predictable protocol was performed using resin cement. Minimally invasive ceramic restorations are increasingly being used to replace composite restorations. This treatment improves the occlusal and periodontal aspects during the planning and restorative phases, such as anterior guides, and laterality can be restored easily with ceramic laminates. In addition, the surface smoothness and contour of ceramic restorations do not affect the health of the surrounding periodontal tissues. Here we present the outcome after 18 months of clinical follow-up in a patient in whom composite resin restorations in the anterior teeth were replaced with minimally invasive ceramic laminates. PMID:27555970

  7. Some metal-graphite and metal-ceramic composites for use as high energy brake lining materials

    Science.gov (United States)

    Bill, R. C.

    1974-01-01

    Materials were studied as candidates for development as potential new aircraft brake lining materials. These families were (1) copper-graphite composites; (2) nickel-graphite composites; (3) copper - rare-earth-oxide (gadolinium oxide (Gd2O3) or lanthanum oxide (La2O3)) composites and copper - rare-earth-oxide (La2O3) - rare-earth-fluoride (lanthanum fluoride (LaF3)) composites; (4) nickel - rare-earth-oxide composites and nickel - rare-earth-oxide - rare-earth-fluoride composites. For comparison purposes, a currently used metal-ceramic composite was also studied. Results showed that the nickel-Gd2O3 and nickel-La2O3-LaF3 composites were comparable or superior in friction and wear performance to the currently used composite and therefore deserve to be considered for further development.

  8. The effects of residual stress, viscoelastic and thermodynamic parameters on apparent fracture toughness of dental bilayer ceramic composites

    Science.gov (United States)

    Taskonak, Burak

    Bilayer dental ceramic composites used for fixed partial dentures are becoming more widely used in dental practices because of their biocompatibility, aesthetic properties, and chemical durability. However, large statistical variations in the strength of ceramics are associated with the structural flaws as a result of processing and complex stress states within the surfaces of the materials because of thermal properties of each layer. In addition, partial delaminations of the veneer layer and connector fractures of bilayer ceramic fixed partial dentures (FPDs) have been observed in a clinical study which is a part of this dissertation. Analysis of fracture surfaces of failed FPDs reveals that such fractures of the veneering ceramic are most likely caused by lateral crack growth. Global residual stresses associated with the coefficient of thermal expansion differences between core and veneering ceramics can cause lateral crack initiation. Also, rapid cooling of bilayer ceramics from the sintering temperature of the glass veneer may not allow the interfacial stresses in the viscoelastic glass to relax to equilibrium values. This can further contribute to the propagation of lateral cracks. Furthermore, local residual stresses that develop in the plastic deformation zone below sharp contact areas on the occlusal surface are another contributor to lateral crack growth. Superposition of global residual stresses and a Boussinesq stress field can incrementally increase the possibility of lateral crack growth. The long-range goals of this study are to critically analyze the lateral crack growth mechanisms associated with residual stresses, to modify residual tensile stress distributions by controlled heat treatment, and to minimize the probability of veneering ceramic fractures. Four approaches were used to accomplish these goals: (1) clinical evaluation of a bilayer ceramic fixed partial denture system; (2) fracture surface analysis of clinically failed FPDs; (3

  9. Novel Ceramic-Polymer Composite Membranes for the Separation of Liquid Waste

    Energy Technology Data Exchange (ETDEWEB)

    Cohen, Yoram

    2000-06-01

    There is a growing need in the areas of hazardous waste treatment, remediation and pollution prevention for new processes capable of selectively separating and removing target organic species from aqueous steams. Membrane separation processes are especially suited for solute removal from dilute solutions. They have the additional advantage of requiring less energy relative to conventional separation technologies (e.g., distillation, extraction and even adsorption processes). The major difficulty with current membranes is the poor longevity of polymeric membranes under harsh conditions (high temperature, harsh solvents and pH conditions) and the lack of selectivity of ceramic membranes. In our previous work (1996 EMSP project), a first generation of novel polymer-ceramic (PolyCer) composite membranes were developed with the goal of overcoming the above difficulties. The proposed PolyCer membranes are fabricated by a surface-graft polymerization process resulting in a molecular layer of polymer chains which are terminally and covalently anchored to the porous membrane support. The polymer imparts the desired membrane selectivity while the ceramic support provides structural integrity. The PolyCer membrane retain its structural integrity and performance even when the polymer phase is exposed to harsh solvent conditions since the polymer chains are covalently bonded to the ceramic support surface. To date, prototype PolyCer membranes were developed for two different membrane separation processes: (a) pervaporation removal of organics from aqueous systems; and (b) ultrafiltration of oil-in-water emulsions. Pervaporation PolyCer membranes were demonstrated for removal of selected organics (TCE, chloroform and MTBE) from water with permeate enrichment factors as high as 300. While the above results have been extremely encouraging, higher enrichment factors (>1000) should be sought for field applications. The above improvement is feasible by increasing the length and

  10. The utilization of trace chemical composition to correlate ceramics with clay deposits

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, Kelly P.; Toyota, Rosimeiri G.; Munita, Casimiro S.; Oliveira, Paulo M.S. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], E-mail: kpnunes@yahoo.com.br, E-mail: camunita@ipen.br; Neves, Eduardo G. [Universidade de Sao Paulo (USP), SP (Brazil). Museu de Arqueologia e Etnologia (MAE)], E-mail: egneves@usp.br; Soares, Emilio A.A. [Universidade Federal do Amazonas (UFAM), Manaus, AM (Brazil). Dept. de Geociencias], E-mail: easoares@usp.br

    2007-07-01

    In this work, 22 clay samples near Hatahara and Acutuba archaeological sites, and 135 ceramic samples were analyzed by means of Instrumental Neutron Activation Analysis. INAA is the most suitable technique because it does not require mineralization of samples and has high sensitivity, accuracy and precision. The samples were irradiated in IEA-R1 reactor at IPEN-CNEN-SP at thermal neutron flux of 8,92x10{sup 12} cm{sup -2}s{sup -1} during one hour. The elementary concentration results were studied using multivariate statistical methods. The compositions group classification was done through cluster analysis and the similarity/dissimilarity among the samples was studied by means of discriminant analysis. (author)

  11. Phase and chemical composition analysis of pigments used in Cucuteni Neolithic painted ceramics

    Directory of Open Access Journals (Sweden)

    Bogdan Constantinescu

    2007-12-01

    Full Text Available Two analytical methods – 241Am-based X-Ray Fluorescence (XRF and Synchrotron Radiation X-ray Diffraction (SR-XRD – were used to investigate the elemental and mineralogical composition of pigments which decorate some Cucuteni Neolithic ceramic sherds. Local hematite and local calcite were the main components for red and white pigments, respectively. For black pigments, iron oxides (e.g. magnetite were used. They were often mixed with manganese oxides (e.g. jacobsite, which originated from Iacobeni manganese minerals deposits on the Bistrita River. Taking into account the results of the experiments, several conclusions regarding manufacturing procedures employed, and potential trade routes during the Neolithic were drawn.

  12. Compositional analysis of Ceramic Glaze by Laser Induced Breakdown Spectroscopy and Energy Dispersive X-Ray

    Science.gov (United States)

    Khedr, A.; Abdel-kareem, O.; Elnabi, S. H.; Harith, M. A.

    2011-09-01

    Laser induced breakdown spectroscopy (LIBS) has been applied for the analysis of Egyptian Islamic glaze ceramic sample. The sample dating back to Fatimid period (969-1169AD), and collected from Al-Fustat excavation store in Cairo. The analysis of contaminated pottery sample has been performed to draw mapping for the elemental compositions by LIBS technique. LIBS measurements have been done by the fundamental wavelength (1064 nm) of Nd: YAG laser for the elemental analysis and performing the cleaning processes of the pottery sample. In addition, complementary analyses were carried out by scanning electron microscopy linked with energy dispersive X-ray microanalysis (SEM/EDX) to obtain verification of chemical results. The morphological surfaces before and after cleaning has been done by Optical Microscopy (OM).

  13. Structural and compositional investigation of ancient ceramics from a fortified settlement in south-western Romania

    Science.gov (United States)

    Ponta, O.; Vulpoi, A.; Zirra, V. V.; Simon, S.

    2016-10-01

    We report on an interdisciplinary study focused on investigation of pottery fragments collected from the foundation of the wall of protohistoric site La Cetate, Bazdana village, Romania, close to the river Danube, dated towards the end of fourth century BC. The occurrence of pottery pieces under walls of that times is related to the foundation ritual. The samples were analysed by scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX) spectroscopy, thermal analysis, X-ray diffraction (XRD) Fourier transform infrared (FTIR) and electron paramagnetic resonance (EPR) spectroscopies. The characterization of the samples includes chemical composition and microstructural properties imposed by processing conditions. They are slightly calcareous ceramic matrices. The identified crystalline phases are preponderantly quartz, with plagioclase, mica, wollastonite and magnetite. The results indicate that the possible firing temperature in air could be above 1100 °C, or lower - if the artisans used reducing atmosphere, that is impressive for that times.

  14. Analysis of a ceramic filled bio-plastic composite sandwich structure

    International Nuclear Information System (INIS)

    Design and analysis of a ceramic-filled bio-plastic composite sandwich structure is presented. This proposed high-dielectric structure is used as a substrate for patch antennas. A meandered-strip line-fed fractal-shape patch antenna is designed and fabricated on a copper-laminated sandwich-structured substrate. Measurement results of this antenna show 44% and 20% of bandwidths with maximum gains of 3.45 dBi and 5.87 dBi for the lower and upper bands, respectively. The half-power beam widths of 104° and 78° have been observed from the measured radiation pattern at the two resonance frequencies 0.9 GHz and 2.5 GHz

  15. Enhancement of the Probabilistic CEramic Matrix Composite ANalyzer (PCEMCAN) Computer Code

    Science.gov (United States)

    Shah, Ashwin

    2000-01-01

    This report represents a final technical report for Order No. C-78019-J entitled "Enhancement of the Probabilistic Ceramic Matrix Composite Analyzer (PCEMCAN) Computer Code." The scope of the enhancement relates to including the probabilistic evaluation of the D-Matrix terms in MAT2 and MAT9 material properties card (available in CEMCAN code) for the MSC/NASTRAN. Technical activities performed during the time period of June 1, 1999 through September 3, 1999 have been summarized, and the final version of the enhanced PCEMCAN code and revisions to the User's Manual is delivered along with. Discussions related to the performed activities were made to the NASA Project Manager during the performance period. The enhanced capabilities have been demonstrated using sample problems.

  16. Environmental/Thermal Barrier Coatings for Ceramic Matrix Composites: Thermal Tradeoff Studies

    Science.gov (United States)

    Murthy, Pappu L. M.; Brewer, David; Shah, Ashwin R.

    2007-01-01

    Recent interest in environmental/thermal barrier coatings (EBC/TBCs) has prompted research to develop life-prediction methodologies for the coating systems of advanced high-temperature ceramic matrix composites (CMCs). Heat-transfer analysis of EBC/TBCs for CMCs is an essential part of the effort. It helps establish the resulting thermal profile through the thickness of the CMC that is protected by the EBC/TBC system. This report documents the results of a one-dimensional analysis of an advanced high-temperature CMC system protected with an EBC/TBC system. The one-dimensional analysis was used for tradeoff studies involving parametric variation of the conductivity; the thickness of the EBC/TBCs, bond coat, and CMC substrate; and the cooling requirements. The insight gained from the results will be used to configure a viable EBC/TBC system for CMC liners that meet the desired hot surface, cold surface, and substrate temperature requirements.

  17. Novel Hybrid Ablative/Ceramic Layered Composite for Earth Re-entry Thermal Protection: Microstructural and Mechanical Performance

    OpenAIRE

    Triantou, K.; Mergia, K.; Marinou, A.; Vekinis, G.; Bárcena, Jorge; Florez, S; Perez, B; Pinaud, G.; Bouilly, J.M.; Fischer, W.P.P.

    2015-01-01

    In view of spacecraft re-entry applications into planetary atmospheres, hybrid thermal protection systems based on layered composites of ablative materials and ceramic matrix composites are investigated. Joints of ASTERM (TM) lightweight ablative material with C-f/SiC (SICARBON (TM)) were fabricated using commercial high temperature inorganic adhesives. Sound joints without defects are produced and very good bonding of the adhesive with both base materials is observed. Mechanical shear tests ...

  18. Syntheses and Characterizations of Polymer-Ceramic Composites Having Increased Hydrophilicity, Air-Permeability, and Anti-Fungal Property

    International Nuclear Information System (INIS)

    Generally, polymer materials are not air-permeable and hydrophilic. In addition, they do not possess anti-fungal property. Hydrophilicity, air-permeability, and anti-fungal properties of new composites consisting of polymer, ceramic nanoparticles, and silver ion were investigated by contact angle measurements, air permeation time, and cell culture. The hydrophilic, air-permeable, and anti-fungal composites can be used in health care industry

  19. Synthesis and mechanical characterization of PZT/Sr based composite ceramics with addition of Si3N4

    International Nuclear Information System (INIS)

    In the Underwater Acoustics field, piezoelectric ceramics are the most usually employed materials for the conversion of mechanical energy (acoustic signal) into electric energy (electric signal) and vice-versa, in sensors (hydrophones) or hydroacoustic projectors. In the development of new compositions for these applications, piezoelectric performance is generally prioritized, to the expense of its mechanical properties. With this in mind, the object of this work was to study the effects of the addition of Si3N4 in the mechanical properties of PZT-Sr based electronic ceramics. Thus, a novel piezoelectric ceramic with the addition of small percentages in weight (0;0.1;1;3 and 5) of the structural ceramic Si3N4 was successfully processed by the oxide mixing route ; the compounds were sintered in a conventional at 1200 deg C for 2h. The densities of the compounds thus obtained for the different percentages of Si3N4 ranged from 55 to 97% and decreased with the increase of the content of Si3N4. Presence of equiaxial grains with normal growth was observed in all samples. MEV/EDS analysis of the micro-structures of the compositions detected the presence of a second phase rich in Zr, confirmed by DRX, which is a result of large quantities of volatilized PbO; the sintered pieces had their mechanical properties investigated by ultra-sonic inspection. It was observed that, among the sintered compositions, the PZT-Sr ceramic with 0.1% Si3N4 presented the smallest value for Young's Modulus E and Shear Modulus G, 75 Gpa and 28 Gpa, respectively. The Poisson's Coefficients ν tended to decrease with the increase of Si3N4 added to the PZT-Sr ceramic, indicating, thus, that the added compound may be used to adjust the mechanical properties of the material. (author)

  20. Ceramic tamper-revealing seals

    Science.gov (United States)

    Kupperman, David S.; Raptis, Apostolos C.; Sheen, Shuh-Haw

    1992-01-01

    A flexible metal or ceramic cable with composite ceramic ends, or a u-shaped ceramic connecting element attached to a binding element plate or block cast from alumina or zirconium, and connected to the connecting element by shrink fitting.

  1. Analyses of fine paste ceramics

    International Nuclear Information System (INIS)

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics

  2. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  3. Study of Gamma Ray Exposure Buildup Factor for Some Ceramics with Photon Energy, Penetration Depth and Chemical Composition

    Directory of Open Access Journals (Sweden)

    Tejbir Singh

    2013-01-01

    Full Text Available Gamma ray exposure buildup factor for some ceramics such as boron nitride (BN, magnesium diboride (MgB2, silicon carbide (SiC, titanium carbide (TiC and ferrite (Fe3O4 has been computed using five parametric geometric progression (G.P. fitting method in the energy range of 0.015 to 15.0 MeV, up to the penetration of 40 mean free path (mfp. The variation of exposure buildup factors for all the selected ceramics with incident photon energy, penetration depth, and chemical composition has been studied.

  4. Mass spectrometric analysis of laser evaporation products of ceramics of Bi2Sr2CaCu2Ox composition

    International Nuclear Information System (INIS)

    Mass spectrometric analysis is used to study mechanism of laser evaporation of superconducting ceramics of Bi2Sr2CaCu2Ox composition. During evaporation as a result of pulsed laser irradiation of a sample placed in vaccum ions of all metals containing in ceramics and also neutral O2, Ca, Sr, Cu, Bi and metal oxides were detected on yttrium aluminate. Time-of-flight spectra had two peaks corresponding to ion and neutral components. Comparison of neutral components. Comparison of neutral particle rates points to the fact that gas dynamic processes connected with formation of dense gas cloud near the target surface play an important

  5. The effects of crushing speed on the energy-absorption capability of composite tubes

    Science.gov (United States)

    Farley, Gary L.

    1991-01-01

    The energy-absorption capability as a function of crushing speed was determined for Thornel 300-Fiberite 934 (Gr-E) and Kevlar-49-Fiberite 934 (K-E) composite material. Circular cross section tube specimens were crushed at speeds ranging from 0.01 to 12 m/sec. Ply orientations of the tube specimens were (0/ +/- theta)2 and (+/- theta)2 where theta = 15, 45, and 75 deg. Based upon the results of these tests, the energy-absorption capability of Gr-E and K-E was determined to be a function of crushing speed. The magnitude of the effects of crushing speed on energy-absorption capability was determined to be a function of the mechanisms that control the crushing process. The effects of crushing speed on the energy-absorption capability is related to whether the mechanical response of the crushing mechanism that controls the crushing process is a function of strain rate. Energy-absorption capability of Gr-E and K-E tubes ranged between 0 and 35 percent and 20 and 45 percent, respectively, depending upon ply orientation.

  6. Investigation of Effects of Material Architecture on the Elastic Response of a Woven Ceramic Matrix Composite

    Science.gov (United States)

    Goldberg, Robert K.; Bonacuse, Peter J.; Mital, Subodh K.

    2012-01-01

    To develop methods for quantifying the effects of the microstructural variations of woven ceramic matrix composites on the effective properties and response of the material, a research program has been undertaken which is described in this paper. In order to characterize and quantify the variations in the microstructure of a five harness satin weave, CVI SiC/SiC, composite material, specimens were serially sectioned and polished to capture images that detailed the fiber tows, matrix, and porosity. Open source quantitative image analysis tools were then used to isolate the constituents and collect relevant statistics such as within ply tow spacing. This information was then used to build two dimensional finite element models that approximated the observed section geometry. With the aid of geometrical models generated by the microstructural characterization process, finite element models were generated and analyses were performed to quantify the effects of the microstructure and its variation on the effective stiffness and areas of stress concentration of the material. The results indicated that the geometry and distribution of the porosity appear to have significant effects on the through-thickness modulus. Similarly, stress concentrations on the outer surface of the composite appear to correlate to regions where the transverse tows are separated by a critical amount.

  7. Non linear thermal behaviour induced by damage of ceramic matrix composite

    International Nuclear Information System (INIS)

    In this work the relationship between the evolution of damage and the loss of thermal properties of Ceramic Matrix Composites is investigated by a multi-scale approach. Research are conducted both experimentally and theoretically. The implemented approach is to consider two significant scales (micro and meso) where different damage mechanisms are operating and then assess the effect on the effective thermal properties by homogenization techniques. Particular attention has been given to the development of a thorough experimental work combining various characterization tools (mechanical, thermal and microstructural). At the two aforementioned scales, an experimental setup was designed to perform thermal measurements on CMC under tensile test. Thermal diffusivity of mini-composites is estimated using Lock-in thermography. Also, transverse diffusivity mapping as well as global in-plane diffusivity of woven CMC are determined by suitable rear face flash methods. The evolution of damage is then derived from acoustic emission activity along with postmortem microstructural observations. Experimental results are systematically compared to simulations. At microscale, a micromechanical-based model is used to simulate the loss of thermal conductivity of a mini-composite under tensile test. At mesoscale, a multi-scale Finite Element Model is proposed to compute the effect of damage on thermal properties of woven CMC. (author)

  8. Improvement of thermal conductivity of ceramic matrix composites for 4. generation nuclear reactors

    International Nuclear Information System (INIS)

    This study deals with thermal conductivity improvement of SiCf/SiC ceramic matrix composites materials to be used as cladding material in 4. generation nuclear reactor. The purpose of the study is to develop a composite for which both the temperature and irradiation effect is less pronounced on thermal conductivity of material than for SiC. This material will be used as matrix in CMC with SiC fibers. Some TiC-SiC composites with different SiC volume contents were prepared by spark plasma sintering (SPS). The sintering process enables to fabricate specimens very fast, with a very fine microstructure and without any sintering aids. Neutron irradiation has been simulated using heavy ions, at room temperature and at 500 C. Evolution of the thermal properties of irradiated materials is measured using modulated photothermal IR radiometry experiment and was related to structural evolution as function of dose and temperature. It appears that such approach is reliable to evaluate TiC potentiality as matrix in CMC. Finally, CMC with TiC matrix and SiC fibers were fabricated and both mechanical and thermal properties were measured and compare to SiCf/SiC CMC. (author)

  9. ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Mateja Šnajdar Musa

    2013-06-01

    Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

  10. Health monitoring of Ceramic Matrix Composites from waveform-based analysis of Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Maillet Emmanuel

    2015-01-01

    Full Text Available Ceramic Matrix Composites (CMCs are anticipated for use in the hot section of aircraft engines. Their implementation requires the understanding of the various damage modes that are involved and their relation to life expectancy. Acoustic Emission (AE has been shown to be an efficient technique for monitoring damage evolution in CMCs. However, only a waveform-based analysis of AE can offer the possibility to validate and precisely examine the recorded AE data with a view to damage localization and identification. The present work fully integrates wave initiation, propagation and acquisition in the analysis of Acoustic Emission waveforms recorded at various sensors, therefore providing more reliable information to assess the relation between Acoustic Emission and damage modes. The procedure allows selecting AE events originating from damage, accurate determination of their location as well as the characterization of effects of propagation on the recorded waveforms. This approach was developed using AE data recorded during tensile tests on carbon/carbon composites. It was then applied to melt-infiltrated SiC/SiC composites.

  11. Dielectric and piezoelectric properties of (Li, Ce) modified NaBi5Ti5O18composite ceramics

    Institute of Scientific and Technical Information of China (English)

    MA Lei; ZHAO Kun; LI Jixia; WU Qi; ZHAO Minglei; WANG Chunlei

    2009-01-01

    Nominal (Li0.5Ce0.5)x(Na0.5Bi0.5)(1-x)Na0.5Bi4.5Ti5O18 composite ceramics were fabricated using conventional solid-state reaction method. The coexistence of bismuth layer-structured phase and perovskite phase was determined in these ceramics using XRD technique. At room temperature, the x=0.11 sample showed the largest piezoelectric constant, d33, of about 26.5 pC/N and the largest electromechanical coupling factor, kt, of about 30%. Even after annealing at 500 ℃, the value of d33 was still about 19 pC/N, in x=0.08-0.11 samples. Moreover, these composite ceramics showed low temperature coefficients of dielectric constant and high electrical resistivity in the temperature region of 450-550 ℃. These results indicated that (Li, Ce) modified NaBi5Ti5O18 composite ceramics were promising piezoelectric materials for high-temperature applications.

  12. Continuous Fiber Wound Ceramic Composite (CFCC) for Commercial Water Reactor Fuel. Technical progress report for period ending April 1, 2000

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-04-01

    Our program began on August 1, 1999. As of April 1, 2000, the progress has been in materials selection and test planning. Three subcontracts are in place (McDermott Technologies Inc. for continuous fiber reinforced ceramic tubing fabrication, Swales Aerospace for LOCA testing of tubes, and Massachusetts Institute of Technology for In Reactor testing of tubes). With regard to materials selection we visited McDermott Technologies Inc. a number of times, including on February 23, 2000 to discuss the Draft Material Selection and Fabrication Report. The changes discussed at this meeting were implemented and the final version of this report is attached (attachment 1). McDermott Technologies Inc. will produce one type of tubing: Alumina oxide (Nextel 610) fiber, a carbon coating (left in place), and alumina-yttria matrix. A potentially desirable CFCC material of silicon carbide fiber with spinel matrix was discussed. That material selection was not adopted primarily due to material availability and cost. Gamma Engineering is exploring the available tube coatings at Northwestern University as a mechanism for reducing the permeability of the tubes, and thus, will use coating as a differentiating factor in the testing of tubing in the LOCA test as well as the In-Reactor Test. The conclusion of the Material Selection and Fabrication Report lists the possible coatings under evaluation. With regard to Test Planning, the MIT and Swales Aerospace have submitted draft Test Plans. MIT is attempting to accommodate an increased number of test specimens by evaluating alternative test configurations. Swales Aerospace held a design review at their facilities on February 24, 2000 and various engineering alternatives and safety issues were addressed. The final Test Plans are not expected until just before testing begins to allow for incorporation of changes during ''dry runs.''

  13. Bonding of Glass Ceramic and Indirect Composite to Non-aged and Aged Resin Composite

    NARCIS (Netherlands)

    Gresnigt, Marco; Ozcan, Mutlu; Muis, Maarten; Kalk, Warner

    2012-01-01

    Purpose: Since adhesion of the restorative materials to pre-polymerized or aged resin composites presents a challenge to the clinicians, existing restorations are often removed and remade prior to cementation of fixed dental prostheses (FDPs). This study evaluated bond strength of non-aged and aged

  14. A novel BN–MAS system composite ceramics with greatly improved mechanical properties prepared by low temperature hot-pressing

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Delong; Yang, Zhihua, E-mail: zhyang@hit.edu.cn; Duan, Xiaoming; Liang, Bin; Li, Qian; Jia, Dechang, E-mail: dcjia@hit.edu.cn; Zhou, Yu

    2015-05-01

    A novel composite ceramics with excellent mechanical properties was fabricated by means of low temperature hot-pressing using hexagonal boron nitride (h-BN) and magnesium aluminum silicate (MAS) as raw materials. The influences of starting MAS content on the microstructural evolution and mechanical properties of the composites were investigated. The results indicate that the effective enhancement of relative density of composites has been achieved, which shows that MAS is an effective liquid-phase sintering aid during the hot-pressing. MAS also can improve the structural ordering of h-BN flakes. On the other hand, h-BN exhibits significant inhibiting effect on the crystallization of α-Cordierite. Furthermore, h-BN flakes with layered structure can play a role in strengthening the MAS matrix. So h-BN and MAS are considered to be co-enhanced by each other, resulting in better sintering ability and the mechanical properties of composite ceramics are better than that of both h-BN and MAS. Composite ceramics incorporated with 50 wt% MAS exhibits the highest bending strength and fracture toughness of 213±25 MPa and 2.49±0.35 MPa m{sup 1/2}, respectively.

  15. Manufacturing issues and optical properties of rare-earth (Y, Lu, Sc, Nd) aluminate garnets composite transparent ceramics

    Science.gov (United States)

    Bonnet, Loïck; Boulesteix, Rémy; Maître, Alexandre; Sallé, Christian; Couderc, Vincent; Brenier, Alain

    2015-12-01

    In this work, a comparative study of reactive sintering and optical properties of three laser composite transparent ceramics doped with neodymium: Nd:YAG/Nd:YS1AG, Nd:YAG/Nd:LuAG and Nd:YS1AG/Nd:LuAG has been achieved. Samples were manufactured thanks to pressureless co-sintering under vacuum of bilayer powder compacts. The reaction sequence from primary oxides to final garnet phases has been investigated. Similar dilatometric behavior was observed during reactive-sintering for each composition. Differential shrinkage can be thus accommodated to some extent. Second, this work has shown that the intermediate zone at composites interface is composed of single-phased garnet solid-solution with continuous evolution from one side to the other. The thickness of the interdiffusion zone was found to be limited to about 100 μm in all cases and appeared to be well described by classical diffusion laws of Fick and Whipple-Le Claire. The analyses of spectroscopic properties of transparent ceramics composites have finally shown that composite ceramics should be suitable to produce dual wavelength emission for terahertz generation.

  16. Reaction mechanisms and microstructures of ceramic-metal composites made by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Fahrenholtz, W.F. [Univ. of New Mexico, Albuquerque, NM (United States). Advanced Materials Lab.; Ewsuk, K.G.; Loehman, R.E. [Sandia National Labs., NM (United States)] [and others

    1996-12-31

    Ceramic-metal composites can be made by reactive penetration of molten metals into dense ceramic performs. The metal penetration is driven by a large negative Gibbs energy for reaction, which is different from the more common physical infiltration of porous media. Reactions involving Al can be written generally as (x+2)Al + (3/y)MO{sub y} {yields} Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO{sub y} is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperature above about 900{degrees}c, molten Al reduces mullite to produce Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperatures above about 900{degrees}C, molten al reduces mullite to produce Al{sub 2}O{sub 3} and Si. The Al/mullite reaction has a {Delta}G{sub r}{degrees} (1200K) of -1014 kJ/mol and, if the mullite is fully dense, the theoretical volume change on reaction is less than 1%. A microstructure of mutually-interpenetrating metal and ceramic phases generally is obtained. Penetration rate increases with increasing reaction temperature from 900 to 1150{degrees}C, and the reaction layer thickness increases linearly with time. Reaction rate is a maximum at 1150{degrees}C; above that temperature the reaction slows and stops after a relatively short period of linear growth. At 1300{degrees}C and above, no reaction layer is detected by optical microscopy. Observations of the reaction front by TEM show only al and Al{sub 2}O{sub 3} after reaction at 900{degrees}C, but Si is present in increasing amounts as the reaction temperature increases to 1100{degrees}C and above. The kinetic and microstructural data suggest that the deviation from linear growth kinetics at higher reaction temperatures and longer times is due to Si build-up and saturation at the reaction front. The activation energy for short reaction times at 900 to 1150{degrees}C varies from {approximately}90 to {approximately}200 kJ/mole.

  17. Spark plasma sintering of silicon carbide, multi-walled carbon nanotube and graphene reinforced zirconium diboride ceramic composite

    Science.gov (United States)

    Balaraman Yadhukulakrishnan, Govindaraajan

    Scope and Method of Study: Space vehicles re-entering the earth's atmosphere experience very high temperatures due to aerodynamic heating. Ultra-high temperature ceramics (UHTC) with melting point higher than 3200°C are promising materials for thermal protection systems of such space vehicles re-entering the earth's atmosphere. Among several UHTC systems ZrB2 based ceramic composites are particularly important for thermal protection systems due to their better mechanical and thermoelectric properties and high oxidation resistance. In this study spark plasma sintering of SiC, carbon nanotubes (CNT) and graphene nano platelets (GNP) reinforced ZrB2 ultra-high temperature ceramic matrix composites is reported. Findings and Conclusions: Systematic investigations on the effect of reinforcement type (SiC, CNTs and GNP) and content (10-40 vol.% SiC, 2-6 vol.% CNTs and 2-6 vol.% GNP) on densification behavior, microstructure development, and mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness) are reported. With the similar SPS parameters near-full densification (>99% relative density) was achieved with 10-40 vol.% SiC, 4-6 vol.% CNT reinforced composites. Highly dense composites were obtained in 4-6 vol.% GNP reinforced composites. The SiC, CNT and GNP reinforcement improved the indentation fracture toughness of the composites through a range of toughening mechanisms, including particle shearing, crack deflection at the particle-matrix interface, and grain pull-outs for ZrB2-SiC composites, CNT pull-outs and crack deflection in ZrB2-CNT composites and crack deflection, crack bridging and GNP sheet pull-out for ZrB2 -GNP composites.

  18. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  19. The Influence of the Particle Size on the Adhesion Between Ceramic Particles and Metal Matrix in MMC Composites

    Science.gov (United States)

    Jarzabek, Dariusz M.; Chmielewski, Marcin; Dulnik, Judyta; Strojny-Nedza, Agata

    2016-08-01

    This study investigated the influence of the particle size on the adhesion force between ceramic particles and metal matrix in ceramic-reinforced metal matrix composites. The Cu-Al2O3 composites with 5 vol.% of ceramic phase were prepared by a powder metallurgy process. Alumina oxide powder as an electrocorundum (Al2O3) powder with different particle sizes, i.e., fine powder powder of 180 µm was used as a reinforcement. Microstructural investigations included analyses using scanning electron microscopy with an integrated EDS microanalysis system and transmission microscopy. In order to measure the adhesion force (interface strength), we prepared the microwires made of the investigated materials and carried out the experiments with the use of the self-made tensile tester. We have observed that the interface strength is higher for the sample with coarse particles and is equal to 74 ± 4 MPa and it is equal to 68 ± 3 MPa for the sample with fine ceramic particles.

  20. Tube furnace

    Science.gov (United States)

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  1. Effect of CaO doping on mechanical properties and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics

    Institute of Scientific and Technical Information of China (English)

    LAI Yan-qing; ZHANG Yong; ZHANG Gang; TIAN Zhong-liang; LI Jie

    2008-01-01

    The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than4%(mass fraction), bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 Mpa, but that of the samples without CaO is only 60 Mpa. Fracture toughness is improved obviously by CaO doping, the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.

  2. Composite materials based on porous ceramic preform infiltrated by aluminium alloy

    OpenAIRE

    Nagel, A.; A. J. Nowak; M. Kremzer; L.A. Dobrzański

    2007-01-01

    Purpose: The goal of this project is the optimization of manufacturing technology of the ceramic preforms basedon Al2O3 powder manufactured by the pressure infiltration method with liquid metal alloy.Design/methodology/approach: Ceramic preforms were manufactured by the method of sintering of ceramicpowder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the forming factor ofthe structure of canals and pores inside the ceramic agglomerated framework the carbon fibers...

  3. Thermal Shock Resistance and Erosion Resistance of TiB2 Multiphase Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    HE Ping; WANG Weimin; DONG Yanling

    2006-01-01

    The thermal shock resistance and anti-aluminum erosion of TiB2-BN multiphase ceramics com posites were studied. The experimental results show that the TiB2-BN multiphase ceramic possesses a good thermal shock resistance at high temperatures ( 1000,1200,1400,1500 ℃ ), with the increasing in thermal shocking tem perature, the electro-conductivity of TiB2-BN ceramics increases. The metal aluminum has a great influence on the properties of TiB2- BN ceramics and the main reason is that the aluminum reacts seriously with BN. It is suggested that the content of BN should be reduced to the greatest extent.

  4. RELATIONSHIP BETWEEN POWDER COMPOSITION AND SINGLE SCREW EXTRUSION FOR MANUFACTURING RELIABLE RANDOM CERAMIC PACKED BED ACCORDING STATISTICAL APPROACH

    Directory of Open Access Journals (Sweden)

    Amin Salem

    2016-03-01

    Full Text Available The present investigation provides a detailed relationship between the powder composition and reliability of random ceramic beds. This evaluation is important due to standing in the liquid-gas contactors as well as predicting lifetime. It is still unclear whether the normal distribution is the most suitable function for estimation of failure. By developing the application of ceramic beds in the chemical plants, a special attention has been paid in screening strength distributions. To achieve this goal, an experimental-theoretical study was presented on compressive strength distribution. The powder compositions were prepared according to the statistical response surface methodology and then were formed by a single screw extrusion as Raschig rings. The compressive strength of specimens was measured to evaluate the strength data sets by normal and Weibull distributions. The results were analyzed by the Akaike information criterion and the Anderson-Darling test. The accuracy of distributions in prediction fracture was discussed.

  5. Reaction hot-pressing and property-composition relationships of modified sialon - boron nitride hetero-modulus ceramics

    Science.gov (United States)

    Wang, Y.; Shabalin, I. L.; Zhang, L.; Zhdanov, V. B.

    2011-10-01

    Hetero-modulus ceramics (HMC) present the combination of a ceramic matrix with inclusions of a dispersed phase with considerably lower values of Young's modulus, resulting in a material with significantly advanced properties. Densified '-Si6-xAlxOxN8-x based HMC materials, with various volume contents of low-modulus α-BN phase and modifiers such as TiN or ZrO2 in sialon matrix, were prepared by high-temperature reaction hot-pressing in nitrogen atmosphere. The pristine blend composition for reaction hot-pressing consisted of mixed fine powders of Si, Al, B, Ti nitrides and Al, Zr oxides. Statistical design of 25-2 fractional factorial and third-order simplex-grid types was used for the experimental studies to estimate the effects of some technological factors on the densification of hot-pressed products and the property-composition relationships of modified HMC materials.

  6. Determination of macroscopic electro-mechanical characteristics of 1-3 piezoceramic/polymer composites by a concentric tube model

    DEFF Research Database (Denmark)

    Jensen, Henrik

    1991-01-01

    An axisymmetric concentric tube model of a piezoelectric rod and a concentric elastic tube is used to characterize 1-3 piezoelectric/elastic composites macroscopically. With average displacements of and total forces on the surfaces as the mechanical degrees of freedom, and with charge and potential...... to directly identify the majority of the e-set of constitutive constants for 1-3 composites. The remaining constitutive constants are estimated from a cubes model to allow inversion of the d-g and h-sets and calculation of other characteristics...

  7. The effect of different surface treatments on repair of CAD/CAM hybrid ceramic with resin composite

    Directory of Open Access Journals (Sweden)

    Özlem Acar

    2016-08-01

    Full Text Available OBJECTIVE: The aim of this study was to evaluate the shear bond strength of novel hybrid ceramic material repaired with a composite resin. MATERIALS and METHOD: CAD/CAM hybrid ceramic (VITA Enamic specimens were prepared. The bonding surface was abraded with 600, 800 and 1200 grit SiC papers, and treated with air abrasion of 50 µm alumina particles. The specimens were assigned to four groups (n=12. G1: etching with 34% phosphoric acid + bonding with Adper Single Bond 2, G2: etching with 8% hydrofluoric acid + silane application + bonding with Adper Single Bond 2, G3: etching with 34% phosphoric acid + bonding with Single Bond Universal, G4: etching with 8% hydrofluoric acid + silane application + bonding with Single Bond Universal. Composite resin was build up on pretreated specimens and light-polymerized. The specimens were thermocycled 1000 times between 5±2 °C and 55±2 °C. Shear bond strength test was done by using a universal testing machine at a 1 mm/min crosshead speed. Data were statistically analyzed with One Way ANOVA and post-hoc Tukey HSD tests. Results: Comparison of the shear bond strength among groups revealed statistically significant differences (p<0.05. No statistically significant difference was found between G1 and G3 (p=0.591. Statistically significant differences were found between G1 and G2 (p=0.024, and G1 and G4 (p=0.013. Adhesive failure was observed in all groups. Conclusion: Hydrofluoric acid etching reduced the composite resin to hybrid ceramic shear bond strength. Etching with phosphoric acid followed by bonding with Adper Single Bond 2 or Single Bond Universal positively influenced the bond strength of composite resin to hybrid ceramic.

  8. Thin-walled composite tubes using fillers subjected to quasistatic axial compression

    Science.gov (United States)

    AL-Qrimli, Haidar F.; Mahdi, Fadhil A.; Ismail, Firas B.; Alzorqi, Ibrahim S.

    2015-04-01

    It has been demonstrated that composites are lightweight, fatigue resistant and easily melded, a seemingly attractive alternative to metals. However, there has been no widespread switch from metals to composites in the automotive sector. This is because there are a number of technical issues relating to the use of composite materials that still need to be resolved including accurate material characterization, manufacturing and joining process. The total of 36 specimens have been fabricated using the fibre-glass and resin (epoxy) with a two different geometries (circular and corrugated) each one will be filled with five types of filler (Rice Husk, Wood Chips, Aluminium Chips, Coconut Fibre, Palm Oil Fibre) all these type will be compared with empty Tubes for circular and corrugated in order to comprehend the crashworthiness parameters (initial failure load, average load, maximum crushing load, load ratio, energy absorption, specific energy absorption, volumetric energy absorption, crushing force efficiency and crush strain relation) which are considered very sufficient parameters in the design of automotive industry parts. All the tests have been done using the “INSTRON Universal machine” which is computerized in order to simply give a high precision to the collection of the results, along with the use of quasi-static load to test and observe the behaviour of the fabricated specimens.

  9. INTERVAL ANALYSIS OF FUZZY-RANDOM HEAT CONDUCTION IN COMPOSITE TUBES

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    During the analysis of stability heat conduction in the composite tubes,firstly, when the temperature boundary conditions are the random conditions, equations of the mean values and variances of the random thermal function are transformed.Secondly, when the heat conduct parameters are the fuzzy numbers and the temperature boundary conditions are the random numbers, interval equations of the heat conduction are presented. Thirdly, by comparison of the interval results, the result in the interval analysis is larger than that in the confidence interval. Moreover the error expecting equation is presented. Finally, with upper (lower) approximation in rough set theory,a new method of the interval analysis to deal with the stability heat conduction is presented.

  10. Synthesis and characterization of Zn-B-Si-O nano-composites and their doped BaTiO3 ceramics

    International Nuclear Information System (INIS)

    We synthesized Zn-B-Si-O (ZBSO) nano-composites via sol-gel process, and then used them to dope BaTiO3 ceramics. The ZBSO nano-composites and their ceramics were characterized by means of thermogravimetric, Fourier-transform infrared, and X-ray diffraction methods, and using scanning and transmission electron microscopy. We also characterized the dielectric properties of the ceramics. The results indicated that the ZBSO nano-composites were nanometer-scale powders with an amorphous structure. The particle size of the powders increased with increasing pH value, but initially decreased and then increased with increasing calcining temperature. At pH about 2 and with calcining at 400 oC, the nano-composites attained minimum particle size (about 30 nm). The sintering temperature of the BaTiO3 ceramics could be reduced to 1100 oC by adding 5 wt% of the ZBSO nano-composites. Uniform, fine-grained BaTiO3 ceramics with a high permittivity (εr = 2946 and εmax = 5072) were obtained by adding nano-composites; these properties were superior to the ZBSO glass doped BaTiO3 ceramics.

  11. Life Limiting Behavior in Interlaminar Shear of Continuous Fiber-Reinforced Ceramic Matrix Composites at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Calomino, Anthony M.; Bansal, Narottam P.; Verrilli, Michael J.

    2006-01-01

    Interlaminar shear strength of four different fiber-reinforced ceramic matrix composites was determined with doublenotch shear test specimens as a function of test rate at elevated temperatures ranging from 1100 to 1316 C in air. Life limiting behavior, represented as interlaminar shear strength degradation with decreasing test rate, was significant for 2-D crossplied SiC/MAS-5 and 2-D plain-woven C/SiC composites, but insignificant for 2-D plain-woven SiC/SiC and 2-D woven Sylramic (Dow Corning, Midland, Michigan) SiC/SiC composites. A phenomenological, power-law delayed failure model was proposed to account for and to quantify the rate dependency of interlaminar shear strength of the composites. Additional stress rupture testing in interlaminar shear was conducted at elevated temperatures to validate the proposed model. The model was in good agreement with SiC/MAS-5 and C/SiC composites, but in poor to reasonable agreement with Sylramic SiC/SiC. Constant shear stress-rate testing was proposed as a possible means of life prediction testing methodology for ceramic matrix composites subjected to interlaminar shear at elevated temperatures when short lifetimes are expected.

  12. Allylhydridopolycarbosilane (AHPCS) as matrix resin for C/SiC ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Sreeja, R. [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India); Swaminathan, B., E-mail: swami1423@gmail.co [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India); Painuly, Anil; Sebastian, T.V.; Packirisamy, S. [Ceramic Matrix Products Division, Propellants and Special Chemicals Group, PCM Entity, Vikram Sarabhai Space Center, Thiruvananthapuram 695022 (India)

    2010-04-15

    In present study, partially allyl-substituted hydridopolycarbosilane (5 mol% allyl) [AHPCS] has been characterized by spectral techniques and thermal analysis. The DSC studies show that, the polymer is self-cross-linking at lower temperatures without any incorporation of cross-linking agents. The spectral and thermal characterizations carried out at different processing stages indicate the possibility of extensive structural rearrangement accompanied by the loss of hydrogen and other reactions of C and Si containing species resulting in the conversion of the branched chain segment into a 3D SiC network structure. AHPCS gave ceramic residue of 72% and 70% at 900 and 1500 deg. C respectively in argon atmosphere. XRD pattern of 1500 deg. C heat-treated AHPCS, indicates the formation of silicon carbide with the particle size of 3-4 nm. AHPCS was used as matrix resin for the preparation of C/SiC composite without any interfacial coating over the T-300 carbon fabric reinforcement. Flexural strength value of 74-86 MPa for C/SiC specimen with density of 1.7 g/cm{sup 3} was obtained after four infiltration and pyrolysis cycles.

  13. Technical progress report during Phase 1 of the continuous fiber ceramic composites program

    Energy Technology Data Exchange (ETDEWEB)

    Richerson, D.W.

    1994-03-15

    United States industry has a critical need for materials that are lightweight, strong, tough, corrosion resistant and capable of performing at high temperatures; such materials will enable substantial increase in energy efficiency and reduction in emissions of pollutants. Continuous fiber ceramic composites (CFCCs) are an emerging class of materials which have the potential for the desired combination of properties to meet the industrial needs. A $10 billion annual market has been estimated for CFCC products by the year 2010, which equates to over 100,000 industrial sector jobs. The CFCC program began in the spring of 1992 as a three-phase 10-year effort to assess potential applications of CFCC materials, develop the necessary supporting technologies to design, analyze and test CFCC materials, conduct materials and process development guided by the applications assessment input, fabricate test samples and representative components to evaluate CFCC material capabilities under application conditions, and analyze scaleability and manufacturability plus demonstrate pilot-scale production engineering. DOE awarded 10 Phase I cooperative agreements to industry-lead teams plus identified generic supporting technology projects. This document highlights the broad progress and accomplishments on these contracts and support technology projects during Phase I.

  14. Evaluation of Ceramic Matrix Composite Technology for Aircraft Turbine Engine Applications

    Science.gov (United States)

    Halbig, Michael C.; Jaskowiak, Martha H.; Kiser, James D.; Zhu, Dongming

    2013-01-01

    The goals of the NASA Environmentally Responsible Aviation (ERA) Project are to reduce the NO(x) emissions, fuel burn, and noise from turbine engines. In order to help meet these goals, commercially-produced ceramic matrix composite (CMC) components and environmental barrier coatings (EBCs) are being evaluated as parts and panels. The components include a CMC combustor liner, a CMC high pressure turbine vane, and a CMC exhaust nozzle as well as advanced EBCs that are tailored to the operating conditions of the CMC combustor and vane. The CMC combustor (w/EBC) could provide 2700 F temperature capability with less component cooling requirements to allow for more efficient combustion and reductions in NOx emissions. The CMC vane (w/EBC) will also have temperature capability up to 2700 F and allow for reduced fuel burn. The CMC mixer nozzle will offer reduced weight and improved mixing efficiency to provide reduced fuel burn. The main objectives are to evaluate the manufacturability of the complex-shaped components and to evaluate their performance under simulated engine operating conditions. Progress in CMC component fabrication, evaluation, and testing is presented in which the goal is to advance from the proof of concept validation (TRL 3) to a system/subsystem or prototype demonstration in a relevant environment (TRL 6).

  15. Design Considerations for Ceramic Matrix Composite Vanes for High Pressure Turbine Applications

    Science.gov (United States)

    Boyle, Robert J.; Parikh, Ankur H.; Nagpal, Vinod K.; Halbig, Michael C.

    2013-01-01

    Issues associated with replacing conventional metallic vanes with Ceramic Matrix Composite (CMC) vanes in the first stage of the High Pressure Turbine (HPT) are explored. CMC materials have higher temperature capability than conventional HPT vanes, and less vane cooling is required. The benefits of less vane coolant are less NOx production and improved vane efficiency. Comparisons between CMC and metal vanes are made at current rotor inlet temperatures and at an vane inlet pressure of 50 atm.. CMC materials have directionally dependent strength characteristics, and vane designs must accommodate these characteristics. The benefits of reduced NOx and improved cycle efficiency obtainable from using CMC vanes. are quantified Results are given for vane shapes made of a two dimensional CMC weave. Stress components due to thermal and pressure loads are shown for all configurations. The effects on stresses of: (1) a rib connecting vane pressure and suction surfaces; (2) variation in wall thickness; and (3) trailing edge region cooling options are discussed. The approach used to obtain vane temperature distributions is discussed. Film cooling and trailing edge ejection were required to avoid excessive vane material temperature gradients. Stresses due to temperature gradients are sometimes compressive in regions where pressure loads result in high tensile stresses.

  16. Fatigue Hysteresis of Carbon Fiber-Reinforced Ceramic-Matrix Composites at Room and Elevated Temperatures

    Science.gov (United States)

    Li, Longbiao

    2016-02-01

    When the fiber-reinforced ceramic-matrix composites (CMCs) are first loading to fatigue peak stress, matrix multicracking and fiber/matrix interface debonding occur. Under fatigue loading, the stress-strain hysteresis loops appear as fiber slipping relative to matrix in the interface debonded region upon unloading/reloading. Due to interface wear at room temperature or interface oxidation at elevated temperature, the interface shear stress degredes with increase of the number of applied cycles, leading to the evolution of the shape, location and area of stress-strain hysteresis loops. The evolution characteristics of fatigue hysteresis loss energy in different types of fiber-reinforced CMCs, i.e., unidirectional, cross-ply, 2D and 2.5D woven, have been investigated. The relationships between the fatigue hysteresis loss energy, stress-strain hysteresis loops, interface frictional slip, interface shear stress and interface radial thermal residual stress, matrix stochastic cracking and fatigue peak stress of fiber-reinforced CMCs have been established.

  17. EFFECTIVE ELASTIC PROPERTIES OF ALUMINA-ZIRCONIA COMPOSITE CERAMICS - PART 4. TENSILE MODULUS OF POROUS ALUMINA AND ZIRCONIA

    Directory of Open Access Journals (Sweden)

    W. Pabst

    2004-12-01

    Full Text Available In this fourth paper of a series on the effective elastic properties of alumina-zirconia composite ceramics the influence of porosity on the effective tensile modulus of alumina and zirconia ceramics is discussed. The examples investigated are alumina and zirconia ceramics prepared from submicron powders by starch consolidation casting using two different types of starch, potato starch (median size D50 =47.2 µm and corn starch (median size D50 =13.7 µm. The dependence of effective tensile moduli E, on the porosity f, measured for porosities in the ranges of approx. 19-55 vol.% and 10-42 vol.% for alumina and zirconia, respectively, using a resonant frequency technique, was evaluated by fitting with various model relations, including newly developed ones. A detailed comparison of the fitting results suggests the superiority of the new relation E/E0 = (1 - f·(1 - f/fC, developed by the authors (with the tensile modulus of the dense ceramic material E0 and the critical porosity fC, over most other existing fit models. Only for special purposes and well-behaved data sets the recently proposed exponential relation E/E0 = exp [-Bf/(1 - f] and the well-known Phani-Niyogi relation E/E0 = (1 - f/fCN might be preferable.

  18. Modeling of water absorption induced cracks in resin-based composite supported ceramic layer structures.

    Science.gov (United States)

    Huang, Min; Thompson, V P; Rekow, E D; Soboyejo, W O

    2008-01-01

    Cracking patterns in the top ceramic layers of the modeled dental multilayers with polymer foundation are observed when they are immersed in water. This article developed a model to understand this cracking mechanism. When water diffuses into the polymer foundation of dental restorations, the foundation will expand; as a result, the stress will build up in the top ceramic layer because of the bending and stretching. A finite element model based on this mechanism is built to predict the stress build-up and the slow crack growth in the top ceramic layers during the water absorption. Our simulations show that the stress build-up by this mechanism is high enough to cause the cracking in the top ceramic layers and the cracking patterns predicted by our model are well consistent with those observed in experiments on glass/epoxy/polymer multilayers. The model is then used to discuss the life prediction of different dental ceramics. PMID:17497681

  19. Fabrication and properties of yttria, ceria doped zirconia-aluminia ceramic composites

    International Nuclear Information System (INIS)

    At present, zirconia-based ceramics are gaining popularity in dentistry, particularly in fixed prosthodontics. clinically, it is important that ceramic restorations reproduce the translucency and color of natural teeth. Zirconia based ceramics is a high performance material with excellent biocompatibility and mechanical properties, which suggest its suitability for posterior fixed partial dentures. Y2O3-stabilized tetragonal zirconia polycrystalline (YTZ/Al2O3) and CeO2-stabilized tetragonal zirconia polycrystalline (CZA) ceramics with high-performance were prepared for dental application by use the wet chemical route, consolidated by cold isostatic pressing, and two-step sintering method. Physical and mechanical properties test results show that the bending strength, fracture toughness, and the density of full sintered ceramics suggest that the material is relatively suitable for dental restoration.

  20. Investigation by laser induced breakdown spectroscopy, X-ray fluorescence and X-ray powder diffraction of the chemical composition of white clay ceramic tiles from Veliki Preslav

    Energy Technology Data Exchange (ETDEWEB)

    Blagoev, K., E-mail: kblagoev@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Grozeva, M., E-mail: margo@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Malcheva, G., E-mail: bobcheva@issp.bas.bg [Institute of Solid State Physics, Bulgarian Academy of Sciences, 72 Tzarigradsko Chaussee, 1784 Sofia (Bulgaria); Neykova, S., E-mail: sevdalinaneikova@abv.bg [National Institute of Archaeology with Museum, Bulgarian Academy of Sciences, 2 Saborna, 1000 Sofia (Bulgaria)

    2013-01-01

    The paper presents the results of the application of laser induced breakdown spectroscopy, X-ray fluorescence spectrometry, and X-ray powder diffraction in assessing the chemical and phase composition of white clay decorative ceramic tiles from the medieval archaeological site of Veliki Preslav, a Bulgarian capital in the period 893–972 AC, well-known for its original ceramic production. Numerous white clay ceramic tiles with highly varied decoration, produced for wall decoration of city's churches and palaces, were found during the archaeological excavations in the old capital. The examination of fourteen ceramic tiles discovered in one of the city's monasteries is aimed at characterization of the chemical profile of the white-clay decorative ceramics produced in Veliki Preslav. Combining different methods and comparing the obtained results provides complementary information regarding the white-clay ceramic production in Veliki Preslav and complete chemical characterization of the examined artefacts. - Highlights: ► LIBS, XRF and XRD analyses of medieval white-clay ceramic tiles fragments are done. ► Different elements and phases, presented in the ceramics fragments were determined. ► Differences in the tiles' raw material mineral composition are found. ► Information of the tiles' production process and the raw clay deposits is obtained.

  1. Evaluation of Solid Modeling Software for Finite Element Analysis of Woven Ceramic Matrix Composites

    Science.gov (United States)

    Nemeth, Noel N.; Mital, Subodh; Lang, Jerry

    2010-01-01

    Three computer programs, used for the purpose of generating 3-D finite element models of the Repeating Unit Cell (RUC) of a textile, were examined for suitability to model woven Ceramic Matrix Composites (CMCs). The programs evaluated were the open-source available TexGen, the commercially available WiseTex, and the proprietary Composite Material Evaluator (COMATE). A five-harness-satin (5HS) weave for a melt-infiltrated (MI) silicon carbide matrix and silicon carbide fiber was selected as an example problem and the programs were tested for their ability to generate a finite element model of the RUC. The programs were also evaluated for ease-of-use and capability, particularly for the capability to introduce various defect types such as porosity, ply shifting, and nesting of a laminate. Overall, it was found that TexGen and WiseTex were useful for generating solid models of the tow geometry; however, there was a lack of consistency in generating well-conditioned finite element meshes of the tows and matrix. TexGen and WiseTex were both capable of allowing collective and individual shifting of tows within a ply and WiseTex also had a ply nesting capability. TexGen and WiseTex were sufficiently userfriendly and both included a Graphical User Interface (GUI). COMATE was satisfactory in generating a 5HS finite element mesh of an idealized weave geometry but COMATE lacked a GUI and was limited to only 5HS and 8HS weaves compared to the larger amount of weave selections available with TexGen and WiseTex.

  2. Measuring Fracture Times Of Ceramics

    Science.gov (United States)

    Shlichta, Paul J.; Bister, Leo; Bickler, Donald G.

    1989-01-01

    Electrical measurements complement or replace fast cinematography. Electronic system measures microsecond time intervals between impacts of projectiles on ceramic tiles and fracture tiles. Used in research on ceramics and ceramic-based composite materials such as armor. Hardness and low density of ceramics enable them to disintegrate projectiles more efficiently than metals. Projectile approaches ceramic tile specimen. Penetrating foil squares of triggering device activate display and recording instruments. As ceramic and resistive film break oscilloscope plots increase in electrical resistance of film.

  3. Technical and Economic Viability of Ceramic Multi-Layer Composite SiC Cladding for LWRS

    International Nuclear Information System (INIS)

    The Ceramic Multi-layer Composite (CMC) cladding has been under investigation at MIT for many years. Recently, increasing focus has been given to the modelling and performance of the cladding under PWR conditions for traditional and advanced fuel designs. These designs include use of annular pellets to reduce the centreline fuel temperature while including additional free volume to accommodate fission gases. Another option considered is adding a small amount of BeO to improve the thermal conductivity of the fuel. The reactor physics of both of these options were analyzed and found to have similar behaviour to a core with zircaloy cladding. These options often come at the cost of higher enrichment requirements. A third option was the replacement of the helium with liquid lead-bismuth in the fuel-cladding gap to improve its thermal conductivity. If the average fuel temperature and plenum pressure are considered as figures of merit, the BeO fuel was seen as the best option among the three designs. The economic implication of investing in CMC cladding for the current US operating reactors to improve the accident tolerance of nuclear fuel is analyzed. The CMC cladding is the only option among the proposed accident tolerant fuel concepts in the US that could result in a fuel enrichment savings, thus compatible with current enrichment infrastructure. The CMC cladding could also result in additional economic benefit by avoiding the costs that might be incurred following a severe accident. However, due to its long development period and likely higher cost of manufacturing compared to zircaloy, its economics merits are uncertain. The significant role that thermal conductivity degradation and swelling induced irradiation plays in performance of CMC cladding has already been documented. However, the impact of material properties on the performance of the neighbouring layers has been underrated and found recently to be critical for the viability of the concept. The current

  4. Paper pulp waste—A new source of raw material for the synthesis of a porous ceramic composite

    Indian Academy of Sciences (India)

    Subrata Dasgupta; Swapan Kumar Das

    2002-10-01

    A synthetic porous ceramic composite material consisting of the mullite, cordierite and cristobalite phases is produced from a mixture of paper pulp waste and clay by reaction sintering at 1400°C. Physicomechanical properties such as bulk density, porosity, cold crushing strength and cold modulus of rupture have been studied. The presence of mullite, cordierite, cristobalite and quartz as major phases and montellecite, tatanite, forsterite and anorthite as minor phases have been confirmed by X-ray diffraction pattern. SEM studies revealed the presence of well developed needle shaped mullite and quartz crystals. The paper also discusses the possible uses of this type of porous composite material.

  5. Research & Development of Materials/Processing Methods for Continuous Fiber Ceramic Composites (CFCC) Phase 2 Final Report.

    Energy Technology Data Exchange (ETDEWEB)

    Szweda, A.

    2001-01-01

    The Department of Energy's Continuous Fiber Ceramic Composites (CFCC) Initiative that begun in 1992 has led the way for Industry, Academia, and Government to carry out a 10 year R&D plan to develop CFCCs for these industrial applications. In Phase II of this program, Dow Corning has led a team of OEM's, composite fabricators, and Government Laboratories to develop polymer derived CFCC materials and processes for selected industrial applications. During this phase, Dow Corning carried extensive process development and representative component demonstration activities on gas turbine components, chemical pump components and heat treatment furnace components.

  6. Correlation between nanostructural and electrical properties of barium titanate-based glass-ceramic nano-composites

    Energy Technology Data Exchange (ETDEWEB)

    Al-Assiri, M.S., E-mail: msassiri@kku.edu.sa [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); El-Desoky, M.M., E-mail: mmdesoky@gmail.com [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); Department of Physics, Faculty of Science, Suez Canal University, Suez (Egypt)

    2011-09-08

    Highlights: > Glasses have been transformed into nanomaterials by annealing at crystallization temperature. > Glass-ceramic nano-composites are important because of their new physical. > Grain sizes are the most significant structural parameter in electronic nanocrystalline phases. > These phases are very high electrical conductivity. > Hence, glass-ceramic nanocrystals are expected to be used, as gas sensors. - Abstract: Glasses in the system BaTiO{sub 3}-V{sub 2}O{sub 5}-Bi{sub 2}O{sub 3} have been transformed into glass-ceramic nano-composites by annealing at crystallization temperature T{sub cr} determined from DSC thermograms. After annealing they consist of small crystallites embedded in glassy matrix. The crystallization temperature T{sub cr} increases with increasing BaTiO{sub 3} content. XRD and TEM of the glass-ceramic nano-composites show that nanocrystals were embedded in the glassy matrix with an average grain size of 25 nm. The resulting materials exhibit much higher electrical conductivity than the initial glasses. It was postulated that the major role in the conductivity enhancement of these nanomaterials is played by the developed interfacial regions between crystalline and amorphous phases, in which the concentration of V{sup 4+}-V{sup 5+} pairs responsible for electron hopping, has higher than values that inside the glassy matrix. The experimental results were discussed in terms of a model proposed in this work and based on a 'core-shell' concept. From the best fits, reasonable values of various small polaron hopping (SPH) parameters were obtained. The conduction was attributed to non-adiabatic hopping of small polaron.

  7. Applicability assessment of ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ to the eradication of Legionella in rainwater storage tanks for household use

    Science.gov (United States)

    Oana, Kozue; Kobayashi, Michiko; Yamaki, Dai; Sakurada, Tsukasa; Nagano, Noriyuki; Kawakami, Yoshiyuki

    2015-01-01

    Water environments appear to be the habitats of Legionella species. Legionellosis is considered as a preventable illness because bacterial reservoirs can be controlled and removed. Roof-harvested rainwater has attracted significant attention not only as a groundwater recharge but also as a potential alternative source of nonpotable water. We successfully developed ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ using the thermal spraying method. The ceramic microbeads were demonstrated to have bactericidal activities against not only Legionella but also coliform and heterotrophic bacteria. Immersing the ceramic microbeads in household rainwater storage tanks was demonstrated to yield the favorable eradication of Legionella organisms. Not only rapid-acting but also long-lasting bactericidal activities of the ceramic microbead were exhibited against Legionella pneumophila. However, time-dependent attenuation of the bactericidal activities against Legionella were also noted in the sustainability appraisal experiment. Therefore, the problems to be overcome surely remain in constantly managing the Legionella-pollution by means of immersing the ceramic microbeads. The results of our investigation apparently indicate that the earthplus™-coated ceramic microbeads would become the favorable tool for Legionella measures in household rainwater storage tanks, which may become the natural reservoir for Legionella species. Our investigation would justify further research and data collection to obtain more reliable procedures to microbiologically regulate the Legionella in rainwater storage tanks. PMID:26346201

  8. Electro-mechanical properties of free standing micro- and nano-scale polymer-ceramic composites for energy density capacitors

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Paritosh; Borkar, Hitesh [CSIR-National Physical Laboratory, Dr. K. S. Krishnan Marg, New Delhi, 110012 (India); Academy of Scientific and Innovative Research (AcSIR), CSIR-National Physical Laboratory (CSIR-NPL) Campus, Dr. K. S. Krishnan Road, New Delhi, 110012 (India); Singh, B.P.; Singh, V.N. [CSIR-National Physical Laboratory, Dr. K. S. Krishnan Marg, New Delhi, 110012 (India); Kumar, Ashok, E-mail: ashok553@nplindia.org [CSIR-National Physical Laboratory, Dr. K. S. Krishnan Marg, New Delhi, 110012 (India); Academy of Scientific and Innovative Research (AcSIR), CSIR-National Physical Laboratory (CSIR-NPL) Campus, Dr. K. S. Krishnan Road, New Delhi, 110012 (India)

    2015-11-05

    The integration of inorganic fillers in polymer matrix is useful for superior mechanical strength and functional properties of polymer-ceramic composites. We report the fabrication and characterization of polyvinylidene fluoride-CoFe{sub 2}O{sub 4} (PVDF-CFO) (wt% 80:20, respectively) and PVDF-Pb(Zr{sub 0.52}Ti{sub 0.48})O{sub 3}–CoFe{sub 2}O{sub 4} (PVDF-PZT-CFO) (wt% 80:10:10, respectively) free standing 50 μm thick ferroelectric-polymer-ceramic composites films. X-ray diffraction (XRD) patterns and Raman spectra revealed the presence of major semi-crystalline β-PVDF along with α-phase which is responsible for ferroelectric nature in both the composite systems. Ferroelectric, dielectric and mechanical strength measurements were performed in order to evaluate the effects of CFO and PZT inorganic fillers in PVDF matrix. The inclusion of CFO and PZT micro-/nano-particles in PVDF polymer matrix improved the polarization behavior, dielectric properties and mechanical strength. The energy density was calculated by polarization-electric field hysteresis loop and found in the range of 6–8 J/cm{sup 3} may be useful for microelectronics. - Graphical abstract: Large area PVDF-PZT-CFO nano- and micro-composite films have been fabricated for high energy density storage flexible capacitor. Presence of nanocrystalline PZT and CFO particles in polymer matrix significantly enhanced their energy density capacity. - Highlights: • Physical interaction of cobalt iron oxide with polymer matrix results β-PVDF phase. • Evidence of Micro and Nano crystalline CFO and PZT fillers in polymer matrix. • The CFO and PZT fillers provide better mechanical strength to composite films. • PVDF-ceramic nanocomposites show low leakage behavior for high electric field.

  9. Composite Materials Processing of Cast Iron and Ceramics Using Compo-Casting Technology

    Science.gov (United States)

    Tomita, Yoshihiro; Sumimoto, Haruyoshi

    The compo-casting technology of ceramics and cast iron is expected to be one of the major casting technologies that can expand the application fields of cast iron. This technique allows the heat energy of the molten metal to be utilized to produce cast iron products which are added with functions of ceramic materials. The largest problem in compo-casting technology is generation of cracks caused by thermal shock. Although this crack generation can be prevented by reducing the thermal stress by means of preheating ceramics, the necessary preheating temperature is considerably high and its precise controlling is difficult at the practical foundry working sites. In this study, we tried to numerically predict the critical preheating temperature of ceramics using the thermal stress analysis in unsteady heat transfer and the Newman's diagram, and found that the preheating of ceramics to reduce thermal stress could be substituted with placing an appropriate cast iron cover around the ceramics. Excellent results were obtained by using a method whereby a ceramic bar was covered with a flake graphite cast iron cover and fixed in a sand mold and then molten metal was poured. Then, two or three ceramics were examined at the same time under the compocasting condition. As a result, three specimens could be done at the same time by adjusting the cover space to 15mm. Moreover, irregular shape ceramics were examined under the compocasting condition. As a result, the compocasting could be done by devising the cover shape. In each condition, it was confirmed that the cover shape made from the analytical result was effective to the compocasting by doing the thermometry of the specimens.

  10. Effect of sintering parameters on mechanical properties and microstructures of B{sub 4}C/TiB{sub 2} ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Junlong; Liu, Changxia; Wang, Liangshen; Feng, Baofu; Xie, Zaiyu [Ludong Univ., Yantai (China). School of Transportation; Li, Bin [Luoyang Institute of Science and Technology (China). Dept. of Mechanical Engineering

    2016-01-15

    B{sub 4}C/TiB{sub 2} ceramic composites were fabricated using in-situ reaction and hot-pressing. The effects of sintering parameters on mechanical properties and microstructures of B{sub 4}C/TiB{sub 2} ceramic composites are analyzed and discussed. Composites sintered at 1950 C for 60 min exhibited good mechanical properties. The relationship between bending strength and sintering parameters was similar to that between indentation fracture resistance and sintering parameters. The relationship between Vickers hardness and sintering parameters was consistent with that between relative density and sintering parameters. Analysis of microstructures indicated that the mechanical properties of B{sub 4}C/TiB{sub 2} ceramic composites were affected by the porosity, interface bonding among grains, development of grains and fracture mechanism of the composites.

  11. Effect of ceramic preform geometry on load partitioning in Al2O3-Al composites with three-dimensional periodic architecture

    International Nuclear Information System (INIS)

    Interpenetrating Al2O3/Al composites were created by liquid-metal infiltration of 3D periodic ceramic preforms with face-centered-tetragonal symmetry produced by direct-write assembly. Volume-averaged lattice strains in the ceramic phase of the composite were measured by synchrotron X-ray diffraction for various levels of uniaxial compression stresses. Load transfer is found to occur from the metal phase to the ceramic phase, and the magnitude of the effect is in general agreement with simple rule-of-mixtures models. Spatially resolved diffraction measurements show variations in load transfer at two different positions within the composite for the elastic- and damage-deformation regimes, the latter being observed using phase-enhanced synchrotron imaging. The mechanical behavior of these interpenetrating Al2O3/Al composites with face-centered-tetragonal symmetry are compared with previous interpenetrating Al2O3/Al composites with simple-tetragonal symmetry.

  12. Characterization of Ceramic Matrix Composite Combustor Components: Pre and Post Exposure

    Science.gov (United States)

    Ojard, G.; Linsey, G.; Brennan, J.; Naik, R.; Cairo, R.; Stephan, R.; Hornick, J.; Brewer, D.

    2001-01-01

    The pursuit of lower emissions and higher performance from gas turbine engines requires the development of innovative concepts and the use of advanced materials for key engine components. One key engine component is the combustor, where innovative design and material improvements have the potential to lower emissions. Efforts to develop a High Speed Civil Transport with low emissions were focused on the evaluation of combustor concepts with liners fabricated from a ceramic matrix composite of silicon carbide fibers in a silicon carbide matrix (SiC/SiC). The evaluation of SiC/SiC composites progressed from simple coupons (to establish a first-order database and identify operant failure mechanisms and damage accumulation processes), to feature-based subelements (to assess fabricability and in situ material response), to actual components (to assess structural integrity, dimensional, and compositional fidelity) tested under simulated engine conditions. As in the case of all evolutionary material and process work, a key element to resolving fabrication issues is the evaluation of witness areas taken from fabricated components before testing the actual component. The witness material from these components allowed microstructural and mechanical testing to be performed and compared to the ideal, flat panel, conditions and data that are typical of basic characterization. This also allowed samples of similar design to be taken from components after 115 hours of combustion exposure. Testing consisted of tensile, double notch shear, ring burst, and thermal conductivity that sampled various regions of the components. The evaluation of the witness material allowed an understanding of the fabrication process, highlighting critical issues, in an early phase of the learning curve development of these configuration and material unique parts. Residual property testing, after exposure, showed if degradation of the material under actual service conditions was occurring. This paper

  13. Synthesis and exchange bias effect of CoFe2O4/CoO composite ceramics

    International Nuclear Information System (INIS)

    Composite ceramics composed of the ferrimagnetic (FM) CoFe2O4 and the antiferromagnetic (AFM) CoO were synthesized by using the chemical combustion method. The characterization measurements including X-ray diffraction, scanning electron microscopy and energy dispersive X-ray analysis show that CoFe2O4 nano-particles are embedded in CoO matrix. The magnetic measurements show that the hysteresis loops display a small negative exchange bias field (He) of 106 Oe as the ceramic is cooled to 10 K in an applied field of 10,000 Oe. Furthermore, the magnetic parameters including coercivity, remanence, and He show clear dependence on temperature and the applied magnetic field in the cooling procedures. This exchange bias effect is ascribed to the exchange coupling at the FM/AFM interfaces.

  14. ESD coating of copper with TiC and TiB2 based ceramic matrix composites

    Science.gov (United States)

    Talas, S.; Mertgenç, E.; Gökçe, B.

    2016-08-01

    In automotive industry, the spot welding is a general practice to join smaller sections of a car. This welding is specifically carried out in short time and in an elevated number with certain pressure applied on copper electrodes. In addition, copper electrodes are expected to endure against cyclic mechanical pressure and temperature that is released during the passage of the current. The deformation and oxidation behaviour of copper electrodes during service appear with increasing temperature of medium and they also need to be cleaned and cooled or replaced for the continuation of joining process. The coating of copper electrodes with ceramic matrix composites can provide alternative excellent high temperature strength and ensures both economic and efficient use of resources. This study shows that the ESD coating of copper electrodes with a continuous film of ceramic phase ensures an improved resistance to thermal effects during the service and the change in content of film may be critical for cyclic alloying.

  15. Applicability assessment of ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ to the eradication of Legionella in rainwater storage tanks for household use

    Directory of Open Access Journals (Sweden)

    Oana K

    2015-08-01

    Full Text Available Kozue Oana,1,2 Michiko Kobayashi,1 Dai Yamaki,3 Tsukasa Sakurada,3 Noriyuki Nagano,1,2 Yoshiyuki Kawakami1,2 1Division of Infection Control and Microbiological Regulation, Department of Health and Medical Sciences, Shinshu University Graduate School of Medicine, 2Division of Clinical Microbiology, Department of Biomedical Laboratory Sciences, School of Health Sciences, Shinshu University School of Medicine, Matsumoto, 3Shinshu Ceramics Co., Ltd., Kiso, Nagano, Japan Abstract: Water environments appear to be the habitats of Legionella species. Legionellosis is considered as a preventable illness because bacterial reservoirs can be controlled and removed. Roof-harvested rainwater has attracted significant attention not only as a groundwater recharge but also as a potential alternative source of nonpotable water. We successfully developed ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ using the thermal spraying method. The ceramic microbeads were demonstrated to have bactericidal activities against not only Legionella but also coliform and heterotrophic bacteria. Immersing the ceramic microbeads in household rainwater storage tanks was demonstrated to yield the favorable eradication of Legionella organisms. Not only rapid-acting but also long-lasting bactericidal activities of the ceramic microbead were exhibited against Legionella pneumophila. However, time-dependent attenuation of the bactericidal activities against Legionella were also noted in the sustainability appraisal experiment. Therefore, the problems to be overcome surely remain in constantly managing the Legionella-pollution by means of immersing the ceramic microbeads. The results of our investigation apparently indicate that the earthplus™-coated ceramic microbeads would become the favorable tool for Legionella measures in household rainwater storage tanks, which may become the natural reservoir for Legionella species

  16. In vitro degradation and cell response of calcium carbonate composite ceramic in comparison with other synthetic bone substitute materials

    Energy Technology Data Exchange (ETDEWEB)

    He, Fupo [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China); Zhang, Jing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China); Yang, Fanwen; Zhu, Jixiang; Tian, Xiumei [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China); Chen, Xiaoming, E-mail: xmchenw@126.com [Department of Biomedical Engineering, School of Basic Sciences, Guangzhou Medical University, Guangzhou 510182 (China)

    2015-05-01

    The robust calcium carbonate composite ceramics (CC/PG) can be acquired by fast sintering calcium carbonate at a low temperature (650 °C) using a biocompatible, degradable phosphate-based glass (PG) as sintering agent. In the present study, the in vitro degradation and cell response of CC/PG were assessed and compared with 4 synthetic bone substitute materials, calcium carbonate ceramic (CC), PG, hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) ceramics. The degradation rates in decreasing order were as follows: PG, CC, CC/PG, β-TCP, and HA. The proliferation of rat bone mesenchymal stem cells (rMSCs) cultured on the CC/PG was comparable with that on CC and PG, but inferior to HA and β-TCP. The alkaline phosphatase (ALP) activity of rMSCs on CC/PG was lower than PG, comparable with β-TCP, but higher than HA. The rMSCs on CC/PG and PG had enhanced gene expression in specific osteogenic markers, respectively. Compared to HA and β-TCP, the rMSCs on the CC/PG expressed relatively lower level of collagen I and runt-related transcription factor 2, but showed more considerable expression of osteopontin. Although CC, PG, HA, and β-TCP possessed impressive performances in some specific aspects, they faced extant intrinsic drawbacks in either degradation rate or mechanical strength. Based on considerable compressive strength, moderate degradation rate, good cell response, and being free of obvious shortcoming, the CC/PG is promising as another choice for bone substitute materials. - Highlights: • A calcium carbonate composite ceramic (CC/PG) was acquired. • The in vitro degradation and cell response of CC/PG were compared to 4 materials. • The CC/PG showed moderate degradation rate. • The CC/PG exhibited good cell response. • The CC/PG was free of obvious drawback compared to other materials.

  17. Cross flow ultrafiltration of Cr (VI) using MCM-41, MCM-48 and Faujasite (FAU) zeolite-ceramic composite membranes.

    Science.gov (United States)

    Basumatary, Ashim Kumar; Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G

    2016-06-01

    This work describes the removal of Cr (VI) from aqueous solution in cross flow mode using MCM-41, MCM-48 and FAU zeolite membranes prepared on circular shaped porous ceramic support. Ceramic support was manufactured using locally available clay materials via a facile uni-axial compaction method followed by sintering process. A hydrothermal technique was employed for the deposition of zeolites on the ceramic support. The porosity of ceramic support (47%) is reduced by the formation of MCM-41 (23%), MCM-48 (22%) and FAU (33%) zeolite layers. The pore size of the MCM-41, MCM-48 and FAU membrane is found to be 0.173, 0.142, and 0.153 μm, respectively, which is lower than that of the support (1.0 μm). Cross flow ultrafiltration experiments of Cr (VI) were conducted at five different applied pressures (69-345 kPa) and three cross flow rates (1.11 × 10(-7) - 2.22 × 10(-7) m(3)/s). The filtration studies inferred that the performance of the fabricated zeolite composite membranes is optimum at the maximum applied pressure (345 kPa) and the highest rejection is obtained with the lowest cross flow rate (1.11 × 10(-7) m(3)/s) for all three zeolite membrane. The permeate flux of MCM-41, MCM-48 and FAU zeolite composite membranes are almost remained constant in the entire duration of the separation process. The highest removal of 82% is shown by FAU membrane, while MCM-41 and MCM-48 display 75% and 77% of Cr (VI) removal, respectively for the initial feed concentration of 1000 ppm with natural pH of the solution at an applied pressure of 345 kPa. PMID:27031807

  18. In vitro degradation and cell response of calcium carbonate composite ceramic in comparison with other synthetic bone substitute materials

    International Nuclear Information System (INIS)

    The robust calcium carbonate composite ceramics (CC/PG) can be acquired by fast sintering calcium carbonate at a low temperature (650 °C) using a biocompatible, degradable phosphate-based glass (PG) as sintering agent. In the present study, the in vitro degradation and cell response of CC/PG were assessed and compared with 4 synthetic bone substitute materials, calcium carbonate ceramic (CC), PG, hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) ceramics. The degradation rates in decreasing order were as follows: PG, CC, CC/PG, β-TCP, and HA. The proliferation of rat bone mesenchymal stem cells (rMSCs) cultured on the CC/PG was comparable with that on CC and PG, but inferior to HA and β-TCP. The alkaline phosphatase (ALP) activity of rMSCs on CC/PG was lower than PG, comparable with β-TCP, but higher than HA. The rMSCs on CC/PG and PG had enhanced gene expression in specific osteogenic markers, respectively. Compared to HA and β-TCP, the rMSCs on the CC/PG expressed relatively lower level of collagen I and runt-related transcription factor 2, but showed more considerable expression of osteopontin. Although CC, PG, HA, and β-TCP possessed impressive performances in some specific aspects, they faced extant intrinsic drawbacks in either degradation rate or mechanical strength. Based on considerable compressive strength, moderate degradation rate, good cell response, and being free of obvious shortcoming, the CC/PG is promising as another choice for bone substitute materials. - Highlights: • A calcium carbonate composite ceramic (CC/PG) was acquired. • The in vitro degradation and cell response of CC/PG were compared to 4 materials. • The CC/PG showed moderate degradation rate. • The CC/PG exhibited good cell response. • The CC/PG was free of obvious drawback compared to other materials

  19. Fabrication of Al-based composites reinforced with Al2O3-Tib2 ceramic composite particulates using vortex-casting method

    Directory of Open Access Journals (Sweden)

    Roshan M.R.

    2013-01-01

    Full Text Available Vortex casting is one of the simplest methods of producing metal matrix composites (MMCs. However, this simple method does have some drawbacks, which reduce the mechanical properties of the produced composites. In this study, we tried to modify the process of composite production before, during, and after the casting procedure. Low-cost Al2O3-TiB2 ceramic composite particles, which produced after combustion synthesis, were used as reinforcement. These powders, which are thermodynamically stable with molten aluminum below 900°C, were mixed with aluminum and magnesium powders before casting using ball milling and the mixed powders were injected into the molten metal (pure Al. This process was applied to enhance the wettability of ceramic particles with molten aluminum. After casting, warm equal channel angular pressing (ECAP and hot extrusion processes were applied to investigate their effects on the mechanical properties of the final composites. It was revealed that both warm ECAP and hot extrusion have a strong influence on increasing the mechanical properties mainly due to decreasing the amount of porosities.

  20. Preliminary Compositional Evidence of Provenance of Ceramics from Hatahara Archaeological Site, Central Amazonia

    Directory of Open Access Journals (Sweden)

    K. P. Nunes

    2013-01-01

    Full Text Available One hundred twenty four ceramic fragments and six clay samples from the Hatahara archaeological site in Amazonas state, Brazil, were analyzed using instrumental neutron activation analysis, INAA, to determine the concentration of twenty chemical elements: Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sc, Ta, Tb, Th, U, Yb, and Zn. The dataset was submitted to multivariate statistical analysis. The classification was done by cluster analysis and discriminant analysis. The results demonstrated the occurrence of four different groups of ceramics, which represent three archaeological phases: Paredão, Manacapuru, and Guarita. This data is consistent with previous traditional petrographic examination of the ceramic samples. Based on probability measures, the great majority of the ceramics are considered to be local in origin.

  1. A core-shell structured, metal-ceramic composite-supported Ru catalyst for methane steam reforming

    Science.gov (United States)

    Lee, Hyun Chul; Potapova, Yulia; Lee, Doohwan

    2012-10-01

    Methane steam reforming on a metal-ceramic composite-supported ruthenium catalyst is studied at high temperatures. The core-shell structured Al2O3@Al composite consisting primarily of an Al metal core with a high surface area γ-Al2O3 overlayer is obtained by hydrothermal oxidation. Under the synthesis condition, primary Al2O3@Al particles aggregate to form a hierarchal secondary structure with macrosize inter-pores. This core-shell composite support enhances the heat conductivity and provides a high surface area for fine dispersion of a catalytic Ru component on the γ-Al2O3 overlayer. The Ru/Al2O3@Al catalyst exhibits significantly higher CH4 conversion than the conventional Ru/Al2O3 catalyst, indicating its superior properties for methane steam reforming at high temperatures contributed due to the fine Ru dispersion and facilitated heat and mass transfer via the unique catalyst structure. This metal-ceramic composite catalyst is stable in the reforming reaction for an extended time, suggesting reasonable stability in its physicochemical properties.

  2. Application of Metallurgy Composite Seamless Steel Tube in Industrial Pipeline%冶金复合无缝钢管在工业管道中的应用

    Institute of Scientific and Technical Information of China (English)

    黄晓斌

    2013-01-01

      通过对冶金复合无缝钢管的特点阐述,以及冶金复合无缝钢管单金属管、钎焊复合管、爆炸复合管在各方面的性能对比,为复合材料管道在工业中的应用提供选择和建议,以加强节约型、环保型材料的推广。%In this paper, the characteristics of metallurgy composite seamless steel tube were described and com⁃parison of all properties of metallurgy composite seamless single metal tube, brazed composite tube and explosive com⁃posite tube was made, which provided selections and suggestions for the application of composite tube in industry, so as to strengthen the extension of energy-saving and environmental friendly material.

  3. Effect of the Addition MgO Nano Particle to Mechanical Properties and Microstructure of ZTA Ceramic Composite

    International Nuclear Information System (INIS)

    The mechanical properties and microstructure of zirconia-toughened alumina ceramic composite doped with nano particle of MgO is investigated. The nano-MgO weight percent was varied from 0 wt% to 1.3 wt%. Each batch of composition was mixed using ultrasonic cleaning and mechanical stirrer, uniaxially pressed and sintered at 1600 degree Celsius for 4 h in pressureless conditions. Analysis of bulk density, Vickers hardness, fracture toughness and microstructural observation has been carried out. Results of Vickers hardness increased linearly with addition of more nano-MgO until a certain composition. Maximum Vickers hardness obtained was 1740HV with 1.1 wt % MgO. (author)

  4. The selection of phase composition of silicon nitride ceramics for shaping with the use of EDM machining

    Directory of Open Access Journals (Sweden)

    P. Putyra

    2011-09-01

    Full Text Available Purpose: The purpose of this study is the selection of phase composition of Si3N4 matrix ceramics with the addition of conducting phases so as to make shaping of those materials possible by means of electro discharge machining (EDM. Silicon nitride matrix materials with the addition of oxide phases (Al2O3, MgO, ZrO2 and conducting phases (TiB2, TiN were sintered by the method of SPS (Spark Plasma Sintering. Additionally the effect of oxide phases on silicon nitride sintering capacity, the value of electric resistance of nitride ceramics depending on the addition of a conducting phase and the effect of sintering parameters on selected features of produced materials were determined.Design/methodology/approach: Materials were sintered with the use of a SPS device marked with FCT-HP D 5. Apparent density ρp was measured by the hydrostatic method. Hardness was determined by the Vicker’s method at the load of 980.7 mN with the use of a Future Tech Corp digital hardness tester FM7. For the purpose of those tests a surface was prepared with the use of a Struers cutting grinder ACUTOM. Measurements of Young’s modulus for sintered samples were carried out using a ultrasonic method of transverse and longitudinal wave speed measurement with the use of a Panametrics Epoch III detector. Resistance measurement was done with the use of Wheatstone and Thomson technical bridges.Findings: The addition of titanium nitride had no effect on the reduction of electric resistance of Si3N4 matrix ceramics. The lack of electric conductivity of those materials is the result of used additions influencing sintering capacity, mainly magnesium oxide. Si3N4 matrix materials with the addition of titanium diboride are characterised by low electrical resistance with high physical and mechanical features maintained. Electric conductivity of those materials and the initial electro discharge cutting attempts prove that it is possible to shape Si3N4 matrix ceramic materials with

  5. Supercapacitors: Ferroelectric Polymer-Ceramic Nanoparticle Composite Films for Use in the Capacitive Storage of Electrical Energy

    Science.gov (United States)

    Parsons, Dana; Pierce, Andrew; Porter, Tim; Dillingham, Randy; Cornelison, David

    2010-03-01

    Most new alternative energy solutions including wind and solar power, will require short term energy storage for widespread implementation. One means of storage would be the use of capacitors owing to their rapid delivery of power and longevity compared to chemical batteries. Capacitor materials exhibiting high dielectric permittivity and breakdown strength, as well as light weight and environmental safety are most desirable. Recently, new classes of capacitor dielectric materials, consisting of ferroelectric polymer matrices containing ceramic nanoparticles have attracted renewed interest due to their high potential energy storage, charge and discharge properties and lightweight. In this study, polyvinylidene flouride (PVDF) thin films containing nanoparticles of the ceramic titanium dioxide created using a physical vapor deposition process, are analyzed for use as dielectrics for a supercapacitor. Measured results of the film parameters including dielectric properties and breakdown voltages will be presented. These parameters will be analyzed with respect to film characteristics such as, dispersion of the ceramic particles, thickness of the films and composition ratios.

  6. Influence of ceramic particulate type on microstructure and tensile strength of aluminum matrix composites produced using friction stir processing

    Directory of Open Access Journals (Sweden)

    I. Dinaharan

    2016-06-01

    Full Text Available Friction stir processing (FSP was applied to produce aluminum matrix composites (AMCs. Aluminum alloy AA6082 was used as the matrix material. Various ceramic particles, such as SiC, Al2O3, TiC, B4C and WC, were used as reinforcement particle. AA6082 AMCs were produced using a set of optimized process parameters. The microstructure was studied using optical microscopy, filed emission scanning electron microscopy and electron back scattered diagram. The results indicated that the type of ceramic particle did not considerably vary the microstructure and ultimate tensile strength (UTS. Each type of ceramic particle provided a homogeneous dispersion in the stir zone irrespective of the location and good interfacial bonding. Nevertheless, AA6082/TiC AMC exhibited superior hardness and wear resistance compared to other AMCs produced in this work under the same set of experimental conditions. The strengthening mechanisms and the variation in the properties are correlated to the observed microstructure. The details of fracture mode are further presented.

  7. Current perspectives of bio-ceramic technology in endodontics: calcium enriched mixture cement - review of its composition, properties and applications.

    Science.gov (United States)

    Utneja, Shivani; Nawal, Ruchika Roongta; Talwar, Sangeeta; Verma, Mahesh

    2015-02-01

    Advancements in bio-ceramic technology has revolutionised endodontic material science by enhancing the treatment outcome for patients. This class of dental materials conciliates excellent biocompatibility with high osseoconductivity that render them ideal for endodontic care. Few recently introduced bio-ceramic materials have shown considerable clinical success over their early generations in terms of good handling characteristics. Calcium enriched mixture (CEM) cement, Endosequence sealer, and root repair materials, Biodentine and BioAggregate are the new classes of bio-ceramic materials. The aim of this literature review is to present investigations regarding properties and applications of CEM cement in endodontics. A review of the existing literature was performed by using electronic and hand searching methods for CEM cement from January 2006 to December 2013. CEM cement has a different chemical composition from that of mineral trioxide aggregate (MTA) but has similar clinical applications. It combines the biocompatibility of MTA with more efficient characteristics, such as significantly shorter setting time, good handling characteristics, no staining of tooth and effective seal against bacterial leakage.

  8. Hydraulically irreversible fouling on ceramic MF/UF membranes: comparison of fouling indices, foulant composition and irreversible pore narrowing

    KAUST Repository

    Shang, Ran

    2015-05-06

    The application of ceramic membranes in water treatment is becoming increasing attractive because of their long life time and excellent chemical, mechanical and thermal stability. However, fouling of ceramic membranes, especially hydraulically irreversible fouling, is still a critical aspect affecting the operational cost and energy consumption in water treatment plants. In this study, four ceramic membranes with pore sizes or molecular weight cut-off (MWCO) of 0.20 μm, 0.14 μm, 300 kDa and 50 kDa were compared during natural surface water filtration with respect to hydraulically irreversible fouling index (HIFI), foulant composition and narrowing of pore size due to the irreversible fouling. Our results showed that the hydraulically irreversible fouling index (HIFI) was proportional to the membrane pore size (r2=0.89) when the same feed water was filtrated. The UF membranes showed lower HIFI values than the MF membranes. Pore narrowing (internal fouling) was found to be a main fouling pattern of the hydraulically irreversible fouling. The internal fouling was caused by monolayer adsorption of foulants with different sizes that is dependent on the size of the membrane pore.

  9. Method Developed for the High-Temperature Nondestructive Evaluation of Fiber-Reinforced Silicon Carbide Ceramic Matrix Composites

    Science.gov (United States)

    Goldsby, Jon C.

    1998-01-01

    Ceramic matrix composites have emerged as candidate materials to allow higher operating temperatures (1000 to 1400 C) in gas turbine engines. A need, therefore, exists to develop nondestructive methods to evaluate material integrity at the material operating temperature by monitoring thermal and mechanical fatigue. These methods would also have potential as quality inspection tools. The goal of this investigation at the NASA Lewis Research Center is to survey and correlate the temperature-dependent damping and stiffness of advanced ceramic composite materials with imposed thermal and stress histories that simulate in-service turbine engine conditions. A typical sample size of 100 by 4 by 2 cubic millimeters, along with the specified stiffness and density, placed the fundamental vibration frequencies between 100 and 2000 Hz. A modified Forster apparatus seemed most applicable to simultaneously measure both damping and stiffness. Testing in vacuum reduced the effects of air on the measurements. In this method, a single composite sample is vibrated at its fundamental tone; then suddenly, the mechanical excitation is removed so that the sample's motion freely decays with time. Typical results are illlustrated in this paper.

  10. Preparation of pH-responsive ceramic composite membranes by grafting acrylic acid onto a-alumina membranes

    Institute of Scientific and Technical Information of China (English)

    YANG LianLi; ZHAO YiJiang; ZHOU ShouYong; LI MeiSheng; CHEN Yan; XING WeiHong

    2009-01-01

    A pH-responsive ceramic composite membrane was prepared by chemical graft polymerization of acrylic acid (AA) onto the KH-570 modified a-alumina membrane. The influence of monomer concentration on the gating characteristics of the pH-responsive membrane was investigated. The FT-IR spectrum, contact angle and water filtration rate of the membrane were measured. The monomer concentration was found to have a remarkable effect on the pH-response coefficient and the water filtration rate. In addition, the grafted membrane exhibited fast and reversible response to the pH change in the external solution.

  11. Film Cooled Recession of SiC/SiC Ceramic Matrix Composites: Test Development, CFD Modeling and Experimental Observations

    Science.gov (United States)

    Zhu, Dongming; Sakowski, Barbara A.; Fisher, Caleb

    2014-01-01

    SiCSiC ceramic matrix composites (CMCs) systems will play a crucial role in next generation turbine engines for hot-section component applications because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. However, the environmental stability of Si-based ceramics in high pressure, high velocity turbine engine combustion environment is of major concern. The water vapor containing combustion gas leads to accelerated oxidation and corrosion of the SiC based ceramics due to the water vapor reactions with silica (SiO2) scales forming non-protective volatile hydroxide species, resulting in recession of the ceramic components. Although environmental barrier coatings are being developed to help protect the CMC components, there is a need to better understand the fundamental recession behavior of in more realistic cooled engine component environments.In this paper, we describe a comprehensive film cooled high pressure burner rig based testing approach, by using standardized film cooled SiCSiC disc test specimen configurations. The SiCSiC specimens were designed for implementing the burner rig testing in turbine engine relevant combustion environments, obtaining generic film cooled recession rate data under the combustion water vapor conditions, and helping developing the Computational Fluid Dynamics (CFD) film cooled models and performing model validation. Factors affecting the film cooled recession such as temperature, water vapor concentration, combustion gas velocity, and pressure are particularly investigated and modeled, and compared with impingement cooling only recession data in similar combustion flow environments. The experimental and modeling work will help predict the SiCSiC CMC recession behavior, and developing durable CMC systems in complex turbine engine operating conditions.

  12. Characterization and thermal performance of nitrate mixture/SiC ceramic honeycomb composite phase change materials for thermal energy storage

    International Nuclear Information System (INIS)

    The composite phase change material (PCM) comprised of the nitrate mixture KNO3/NaNO3 (50:50 mol%) and SiC ceramic honeycomb (SCH) was prepared by vacuum infiltration. The SEM (scanning electron microscope) images indicated that the nitrate mixture was dispersed and embedded in the porous structures of the SiC wall. The DSC (differential scanning calorimeter) results showed that the melting and freezing temperatures of composite PCM shifted slightly compared with those of pure PCM, and the melting and freezing latent heats of composite PCM were 72.8 J/g and 70.3 J/g, respectively. The thermal performances of the pure PCM and the composite PCMs with different mass fractions of SCH were experimentally investigated. The results showed that the heat storage and release rates increased with the increase of the mass fraction of SCH in the composite PCM. In comparison with the pure PCM, the heat storage and release time of the composite PCM with 30 wt% SCH were reduced by 52.8% and 58.3%, respectively. - Highlights: • Nitrate mixture/SCH composite PCM was prepared by vacuum infiltration. • PCM was embedded and dispersed in the porous structure of SiC wall. • SCH induced slight shift of the melting and freezing temperature of PCM. • The heat storage and release rates of PCM were improved by SCH

  13. Tungsten bronze-based nuclear waste form ceramics. Part 2: Conversion of granular microporous tungstate polyacrylonitrile (PAN) composite adsorbents to leach resistant ceramics

    Science.gov (United States)

    Griffith, Christopher S.; Sebesta, Ferdinand; Hanna, John V.; Yee, Patrick; Drabarek, Elizabeth; Smith, Mark E.; Luca, Vittorio

    2006-11-01

    Conversion of a granular molybdenum-doped, hexagonal tungsten bronze (MoW-HTB)-polyacrylonitrile (PAN) composite adsorbent to a leach resistant ceramic waste form capable of immobilizing adsorbed Cs + and Sr 2+ has been achieved by heating in air at temperatures in the range 600-1200 °C. Thermal treatment of the Cs- and Sr-loaded composite material at 1000 °C was sufficient to invoke a 60% reduction in volume of the composite while still retaining its spherical morphology. Cs-133 MAS NMR studies of this sample suite at 9.4 T and 14.1 T showed that multiple Cs sites are present throughout the entire thermal treatment range. Scanning electron microscopy investigations of the phase assemblages resulting from thermal treatment demonstrated that the full complement of Cs, and the majority of Sr, partitions into HTB phases (A 0.16-0.3MO 3; A = Cs +, Sr 2+ and Na +; M = Mo, W). The potentially reducing conditions resulting from the removal of the PAN matrix or the presence of high concentrations of Na + relative to either Cs + or Sr 2+ does not retard the formation of the high temperature HTB phases. The fraction of Cs + and Sr 2+ leached from the tungstate phase assemblages was superior or comparable with cesium hollandite (Cs 0.8Ba 0.4Ti 8O 18; f = ≈8 × 10 -5; rate = <1.2 × 10 -4 g/m 2/day) and strontium titanate (SrTiO 3; f = 3.1 × 10 -3; rate = 2.63 × 10 -4 g/m 2/day), respectively, using a modified PCT test in Millipore water at 90 °C. Furthermore, where aggressive leaching conditions were employed (0.1 M HNO 3; 150 °C; 4 days), the tungstate phase assemblages displayed leach resistance almost two orders of magnitude greater than the reference phases.

  14. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  15. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2015-03-15

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

  16. SiC nanowires reinforced MAS joint of SiC coated carbon/carbon composites to LAS glass ceramics

    International Nuclear Information System (INIS)

    Graphical abstract: Schematic cross-section images of the samples with SiC nanowires and assembly sequence for the raw materials through the process of the hot-pressing method. Highlights: ► The SiC nanowires were firstly used as porous layer in the middle of the joint. ► The shear strength of the joint with SiC nanowires was largely improved. ► A new mode of fracture was proposed. - Abstract: In order to improve the shear strength of the joints of carbon/carbon (C/C) composites to lithium aluminum silicate (LAS) glass ceramics, SiC coating and magnesium aluminum silicate (MAS) glass ceramics were used as transition layer and middle layer, respectively, and high quality SiC nanowires were applied as the reinforcement materials in MAS. The SiC nanowires reinforced MAS joint of SiC coated C/C composites to LAS glass ceramics was prepared by a three-step technique of pack cementation, CVD and hot-pressing. The microstructures of the as-prepared joints were characterized by SEM and EDS, and the shear strength of the joints was also examined. The shear strength of the SiC–MAS joint increased from 24.0 ± 2.0 MPa to 35.5 ± 5.5 MPa after adding SiC nanowires in MAS. The load decreases in step-style but not perpendicularly after the maximum value, which demonstrates good toughness of the joint with SiC nanowire porous layer.

  17. Temperature Dependence of Electrical Resistance of Woven Melt-Infiltrated SiCf/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

    2016-01-01

    Recent studies have successfully shown the use of electrical resistance (ER)measurements to monitor room temperature damage accumulation in SiC fiber reinforced SiC matrix composites (SiCf/SiC) Ceramic Matrix Composites (CMCs). In order to determine the feasibility of resistance monitoring at elevated temperatures, the present work investigates the temperature dependent electrical response of various MI (Melt Infiltrated)-CVI (Chemical Vapor Infiltrated) SiC/SiC composites containing Hi-Nicalon Type S, Tyranno ZMI and SA reinforcing fibers. Test were conducted using a commercially available isothermal testing apparatus as well as a novel, laser-based heating approach developed to more accurately simulate thermomechanical testing of CMCs. Secondly, a post-test inspection technique is demonstrated to show the effect of high-temperature exposure on electrical properties. Analysis was performed to determine the respective contribution of the fiber and matrix to the overall composite conductivity at elevated temperatures. It was concluded that because the silicon-rich matrix material dominates the electrical response at high temperature, ER monitoring would continue to be a feasible method for monitoring stress dependent matrix cracking of melt-infiltrated SiC/SiC composites under high temperature mechanical testing conditions. Finally, the effect of thermal gradients generated during localized heating of tensile coupons on overall electrical response of the composite is determined.

  18. Enhancement of biodegradation and osseointegration of poly(ε-caprolactone)/calcium phosphate ceramic composite screws for osteofixation using calcium sulfate.

    Science.gov (United States)

    Wu, Chang-Chin; Hsu, Li-Ho; Tsai, Yuh-Feng; Sumi, Shoichiro; Yang, Kai-Chiang

    2016-04-01

    Internal fixation devices, which can stabilize and realign fractured bone, are widely used in fracture management. In this paper, a biodegradable composite fixator, composed of poly(ε-caprolactone), calcium phosphate ceramic and calcium sulfate (PCL/CPC/CS), is developed. The composition of CS, which has a high dissolution rate, was expected to create a porous structure to improve osteofixation to the composite fixator. PCL, PCL/CPC, and PCL/CPC/CS samples were prepared and their physical properties were characterized in vitro. In vivo performance of the composite screws was verified in the distal femurs of rabbits. Results showed that the PCL/CPC/CS composite had a higher compressive strength (28.55 ± 3.32 MPa) in comparison with that of PCL (20.64 ± 1.81 MPa) (p enhanced apatite formation of the PCL/CPC composite screw. This osteoconductive PCL/CPC/CS is a good candidate material for internal fixation devices. PMID:27041468

  19. Repair bond strength of a resin composite to alumina-reinforced feldspathic ceramic

    NARCIS (Netherlands)

    Goia, Tamiye Simone; Pereira Leite, Fabiola Pessoa; Valandro, Luiz Felipe; Oezcan, Mutlu; Bottino, Marco Antonio

    2006-01-01

    This study compared the microtensile bond strength of a repair resin to an alumina-reinforced feldspathic ceramic (Vitadur-alpha, Vita) after 3 surface conditioning methods: Group 1, etching with 9.6% hydrofluoric acid for 1 minute plus rinsing and drying, followed by application of silane for 5 min

  20. Evaluation of a high fracture toughness composite ceramic for dental applications

    NARCIS (Netherlands)

    M.N. Aboushelib; C.J. Kleverlaan; A.J. Feilzer

    2008-01-01

    Purpose: The introduction of yttrium partially stabilized zirconia polycrystals (Y-TZP) has pushed the application limits of all-ceramic restorations. The mechanical properties of these materials can be further improved by the addition of a secondary dopant phase. The aim of this work was to evaluat

  1. Microstructure and oxidation resistance of reactive plasma clad Cr7C3 /γ-Fe ceramic composite coating

    Institute of Scientific and Technical Information of China (English)

    Liu Junbo

    2007-01-01

    A new type oxidation resistance in situ Cr7C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the ceramic composite coating was investigated under the test condition of 900℃ and 50 hours. The results indicate that the coating has a rapidly solidified microstructure consisting of blocky primary Cr7C3 and the inter-blocky Cr7C3/γ-Fe eutectics and is metallurgically bonded to the hardened and tempered grade C steel substrate. The high temperature oxidation resistance of the coating is up to 1.9 times higher than that of grade C steel. The oxidation kinetics curve of the coating is conforming to the parabolic-rate law equation. The excellent oxidation resistance of the coating is mainly attributed to the continuous oxide films which consist of Cr2O3 and Fe2O3. The continuous oxide films can prevent the inner part of the coating from being further oxidized.

  2. Analysis of nanostructure and nanochemistry by ASAXS: Accessing phase composition of oxyfluoride glass ceramics doped with Er3+/Yb3+

    Science.gov (United States)

    Haas, Sylvio; Hoell, Armin; Wurth, Roman; Rüssel, Christian; Boesecke, Peter; Vainio, Ulla

    2010-05-01

    Here, we describe the analysis of the nanostructure and average chemical compositions of each phase present in an oxyfluoride glass ceramic, which is composed of fluoride nanocrystals and an oxide glass matrix. The overall composition of the oxyfluoride glass ceramic as prepared is 21.1%SiO26.5%B2O37.0%Al2O321.0%PbF214.3%CdF211.0%YbF30.5%ErF311.0%PbO7.6%CdO(mole%) . Nanocrystals begin to grow at temperatures above the glass transformation temperature at 678 K as observed by x-ray diffraction. We report results from anomalous small-angle x-ray scattering taken at energies of x-ray absorption edges of Er, Yb, Pb, and Cd. By nonlinear regression of the scattering curves obtained from different edges simultaneously, the nanocrystals were found to be describable as polydisperse spheroids. The length of the smaller axis was found to be 6.4±1.4nm while the larger axis was found to be 17.7±3.9nm . By analyzing the scattering contrast as a function of the x-ray energy we found cadmium only in the glass matrix.

  3. Analysis of nanostructure and nanochemistry by ASAXS: Accessing phase composition of oxyfluoride glass ceramics doped with Er3+/Yb3+

    International Nuclear Information System (INIS)

    Here, we describe the analysis of the nanostructure and average chemical compositions of each phase present in an oxyfluoride glass ceramic, which is composed of fluoride nanocrystals and an oxide glass matrix. The overall composition of the oxyfluoride glass ceramic as prepared is 21.1%SiO2 6.5%B2O3 7.0%Al2O3 21.0%PbF2 14.3%CdF2 11.0%YbF3 0.5%ErF3 11.0%PbO 7.6%CdO(mole %). Nanocrystals begin to grow at temperatures above the glass transformation temperature at 678 K as observed by x-ray diffraction. We report results from anomalous small-angle x-ray scattering taken at energies of x-ray absorption edges of Er, Yb, Pb, and Cd. By nonlinear regression of the scattering curves obtained from different edges simultaneously, the nanocrystals were found to be describable as polydisperse spheroids. The length of the smaller axis was found to be 6.4±1.4 nm while the larger axis was found to be 17.7±3.9 nm. By analyzing the scattering contrast as a function of the x-ray energy we found cadmium only in the glass matrix.

  4. Reaction hot-pressing and property-composition relationships of modified sialon - boron nitride hetero-modulus ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y; Shabalin, I L [Materials and Physics Research Centre, University of Salford, Salford, Greater Manchester, M5 4WT (United Kingdom); Zhang, L [Department of Ceramic and Glass Engineering, CICECO, University of Aveiro, Aveiro 3810-193 (Portugal); Zhdanov, V B, E-mail: i.shabalin@salford.ac.uk [Department of Less-Common Metals, Ural State Technical University, Yekaterinburg 620002 (Russian Federation)

    2011-10-29

    Hetero-modulus ceramics (HMC) present the combination of a ceramic matrix with inclusions of a dispersed phase with considerably lower values of Young's modulus, resulting in a material with significantly advanced properties. Densified '-Si{sub 6-x}Al{sub x}O{sub x}N{sub 8-x} based HMC materials, with various volume contents of low-modulus {alpha}-BN phase and modifiers such as TiN or ZrO{sub 2} in sialon matrix, were prepared by high-temperature reaction hot-pressing in nitrogen atmosphere. The pristine blend composition for reaction hot-pressing consisted of mixed fine powders of Si, Al, B, Ti nitrides and Al, Zr oxides. Statistical design of 2{sup 5-2} fractional factorial and third-order simplex-grid types was used for the experimental studies to estimate the effects of some technological factors on the densification of hot-pressed products and the property-composition relationships of modified HMC materials.

  5. Electrocatalytic oxidation of hydrazine by copper iodide modified sol-gel derived carbon-ceramic composite Electrode

    Directory of Open Access Journals (Sweden)

    Ghasem Karim-Nezhad

    2014-03-01

    Full Text Available A new sol-gel derived ceramic-carbon composite electrode was fabricated by the use of CuI as modifier. The electrocatalytic activity of the copper iodide modified sol-gel derived ceramic-carbon composite (CIM-SGD-CCC electrode was examined for the oxidation of hydrazine. Cyclic voltammetry was employed to study the electrochemical and electrocatalytic properties of the modified electrode. Results showed that the CIM-SGD-CCC electrode has very high catalytic activity for electrooxidation of hydrazine. This proves that the copper iodide bears the main role in electro-catalytic oxidation of hydrazine. This modified electrode shows fast amperometric response with the range from 1 μ mol L-1 to 40 μ mol L-1 and the limit of detection (LOD of 0.524 μ mol L-1 for hydrazine. The relative standard deviation (R.S.D. was 0.72 % for 5 successive assays. High stability, good reproducibility, rapid response, easy surface regeneration and fabrication are the important characteristics of the proposed electrode.

  6. Dynamic pyroelectric response of composite based on ferroelectric copolymer of poly(vinylidene fluoride-trifluoroethylene) and ferroelectric ceramics of barium lead zirconate titanate

    Energy Technology Data Exchange (ETDEWEB)

    Solnyshkin, A.V. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Morsakov, I.M.; Bogomolov, A.A. [Tver State University, Department of Condensed Matter Physics, Tver (Russian Federation); Belov, A.N.; Vorobiev, M.I.; Shevyakov, V.I.; Silibin, M.V. [National Research University ' ' MIET' ' , Department of Intellectual Technical Systems, Zelenograd, Moscow (Russian Federation); Shvartsman, V.V. [University of Duisburg-Essen, Institute for Materials Science, Essen (Germany)

    2015-10-15

    In this work, pyroelectric properties of composite films on the basis of poly(vinylidene fluoride-trifluoroethylene) copolymer with a various level of ferroelectric ceramics inclusions of barium lead zirconate titanate solid solution were investigated by the dynamic method. The composite films were prepared by the solvent cast method. The unusual spike-like dynamic response with a quasi-stationary component was observed. It is supposed that composite films may be effectively used for pyroelectric applications. (orig.)

  7. Property Evaluation and Damage Evolution of Environmental Barrier Coatings and Environmental Barrier Coated SiC/SiC Ceramic Matrix Composite Sub-Elements

    Science.gov (United States)

    Zhu, Dongming; Halbig, Michael; Jaskowiak, Martha; Hurst, Janet; Bhatt, Ram; Fox, Dennis S.

    2014-01-01

    This paper describes recent development of environmental barrier coatings on SiC/SiC ceramic matrix composites. The creep and fatigue behavior at aggressive long-term high temperature conditions have been evaluated and highlighted. Thermal conductivity and high thermal gradient cyclic durability of environmental barrier coatings have been evaluated. The damage accumulation and complex stress-strain behavior environmental barrier coatings on SiCSiC ceramic matrix composite turbine airfoil subelements during the thermal cyclic and fatigue testing of have been also reported.

  8. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  9. Investigation of forced and isothermal chemical vapor infiltrated SiC/SiC ceramic matrix composites. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sankar, J.; Kelkar, A.D.; Vaidyanathan, R. [North Carolina Agricultural and Technical State Univ., Greensboro, NC (United States). Dept. of Mechanical Engineering

    1993-09-01

    Mechanical properties of two different layups for each of the forced CVI (41 specimens) and isothermal CVI (36 specimens) materials were investigated in air at room temperature (RT), 1000C, and at room temperature after thermal shock (RT/TS) and exposure to oxidation (RT/OX). The FCVI specimens had a nominal interfacial coating thickness of 0.3 {mu}m of pyrolytic carbon, while CVI specimens had a coating thickness of 0.1 {mu}m. Effect of reinforcement and interfacial bond on mechanical properties of composite were investigated. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to analyze the fiber-matrix interface and the toughening mechanisms in this ceramic composite system.

  10. Development Status and Performance Comparisons of Environmental Barrier Coating Systems for SiCSiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan

    2016-01-01

    Environmental barrier coatings (EBC) and SiCSiC ceramic matrix composites (CMCs) will play a crucial role in future aircraft turbine engine systems, because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. This paper presents current NASA EBC-CMC development emphases including: the coating composition and processing improvements, laser high heat flux-thermal gradient thermo-mechanical fatigue - environmental testing methodology development, and property evaluations for next generation EBC-CMC systems. EBCs processed with various deposition techniques including Plasma Spray, Electron Beam - Physical Vapor Deposition, and Plasma Spray Physical Vapor Deposition (PS-PVD) will be particularly discussed. The testing results and demonstrations of advanced EBCs-CMCs in complex simulated engine thermal gradient cyclic fatigue, oxidizing-steam and CMAS environments will help provide insights into the coating development strategies to meet long-term engine component durability goals.

  11. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    Directory of Open Access Journals (Sweden)

    Sanjay Kumar Upadhyay

    2015-04-01

    Full Text Available Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO prepared with microwave assisted radiant hybrid sintering (MARH are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO phase in the ferroelectric (BTSO matrix as evidenced from back-scattered scanning electron micrographs.

  12. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    Science.gov (United States)

    Upadhyay, Sanjay Kumar; Reddy, V. Raghavendra; Gupta, S. M.; Chauhan, N.; Gupta, Ajay

    2015-04-01

    Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi0.95Sn0.05O3 (BTSO)- 0.1 Ni0.8Zn0.2Fe2O4 (NZFO) prepared with microwave assisted radiant hybrid sintering (MARH) are reported. Phase purity and isovalent substitution of Ti4+ by Sn4+ of the samples is confirmed from x-ray diffraction and 119Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO) phase in the ferroelectric (BTSO) matrix as evidenced from back-scattered scanning electron micrographs.

  13. Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Sanjay Kumar; Reddy, V. Raghavendra, E-mail: varimalla@yahoo.com, E-mail: vrreddy.ugcdaecsr@nic.in [UGC-DAE Consortium for Scientific Research, University Campus, Khandwa Road, Indore 452001 (India); Gupta, S. M. [Ceramic Laboratory, Laser Materials Development and Devices Division, RRCAT, Indore 452013 (India); Chauhan, N. [Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Gupta, Ajay [Amity Center for Spintronic Materials, Amity University, Noida 201313 (India)

    2015-04-15

    Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi{sub 0.95}Sn{sub 0.05}O{sub 3} (BTSO)- 0.1 Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} (NZFO) prepared with microwave assisted radiant hybrid sintering (MARH) are reported. Phase purity and isovalent substitution of Ti{sup 4+} by Sn{sup 4+} of the samples is confirmed from x-ray diffraction and {sup 119}Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO) phase in the ferroelectric (BTSO) matrix as evidenced from back-scattered scanning electron micrographs.

  14. Cooled Ceramic Turbine Vane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — N&R Engineering will investigate the feasibility of cooled ceramics, such as ceramic matrix composite (CMC) turbine blade concepts that can decrease specific...

  15. Wear Behavior of Cold Pressed and Sintered Al2O3/TiC/CaF2Al2O3/TiC Laminated Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xuefeng YANG; Jian CHENG; Peilong SONG; Shouren WANG; Liying YANG; Yanjun WANG; Ken MAO

    2013-01-01

    A novel laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite was fabricated through cold pressing and sintering to achieve better anti-wear performance,such as low friction coefficient and low wear rate.Al2O3/TiC/CaF2 and Al2O3/TiC composites were alternatively built layer-by-layer to obtain a sandwich structure.Solid lubricant CaF2 was added evenly into the Al2O3/TiC/CaF2 layer to reduce the friction and wear.Al2O3/TiC ceramic was also cold pressed and sintered for comparison.Friction analysis of the two ceramics was then conducted via a wear-and-tear machine.Worn surface and surface compositions were examined by scanning electron microscopy and energy dispersion spectrum,respectively.Results showed that the laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite has lower friction coefficient and lower wear rate than those of Al2O3/TiC ceramic alone because of the addition of CaF2 into the laminated Al2O3/TiC/CaF2-Al2O3/TiC sandwich ceramic composite.Under the friction load,the tiny CaF2 particles were scraped from the Al2O3/TiC/CaF2 layer and spread on friction pairs before falling off into micropits.This process formed a smooth,self-lubricating film,which led to better anti-wear properties.Adhesive wear is the main wear mechanism of Al2O3/TiC/CaF2 layer and abrasive wear is the main wear mechanism of Al2O3/TiC layer.

  16. Comparison of the microstructure and composition of aboriginal ceramics, from indigenous site Caninhas, with the obtained ones in the region; Comparacao da microestrutura e da composicao de ceramicas indigenas provenientes do sitio arqueologico Caninhas, com as obtidas atualmente na regiao

    Energy Technology Data Exchange (ETDEWEB)

    Matos, C.C.; Nakano, F.P.; Taguchi, S.P.; Camargo-Vernilli, D., E-mail: cristhian@alunos.eel.usp.b [Universidade de Sao Paulo (DEMAR/EEL/USP), Lorena, SP (Brazil). Escola de Engenharia de Lorena. Dept. de Engenharia de Materiais; Ribeiro, R.B.; Rosa, S.J. L. [Faculdades Integradas Teresa D' Avila (FATEA), Lorena, SP (Brazil). Rede Salesianas. Dept. de Desenho Industrial

    2009-07-01

    The archaeological site of Caninhas is made of funeral and combustion structures and various objects of aboriginal daily use. These parts and fragments were safe and inventoried, constituting approximately 4000 units. The objective of this project was to analyze the microstructure and composition of archaeological ceramics, and ceramics made of argil current of the zone. The crystalline phases were identified by X-Rays Diffraction (XRD), elementary composition was obtained by X-Rays Fluorescence (XRF) and Energy Dispersive Spectrometry (EDS), and the microstructure was evaluated by Scanning Electron Microscope (SEM). Composition and microstructure of archaeological ceramics are different of current ceramics, indicating the effect of lixiviation in function of the time and the microstructural evolution due different ceramic processing. These results are valuable for the archaeological area studies, mainly for the cultural denoting which represents. The relation between some studies is basic to add knowledge: use of the ceramic materials engineering for archaeology application. (author)

  17. Microstructural, compositional and mechanical properties of the archaeological indigenous ceramics of Caninhas, Sao Paulo,Brazil; Analise microestrutural, composicional e propriedades mecanicas das ceramicas indigenas do sitio arqueologico Caninhas, Sao Paulo, Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, F.P.; Taguchi, S.P., E-mail: japaum@alunos.eel.usp.b [Universidade de Sao Paulo (DEMAR/EEL/USP), Lorena, SP (Brazil). Escola de Engenharia de Lorena. Dept. de Engenharia de Materiais; Ribeiro, R.B.; Rosa, S.J.L. [Faculdades Integradas Teresa D' Avila (FATEA), Lorena, SP (Brazil). Rede Salesianas. Dept. de Desenho Industrial; Bornal, W.G.; Queiroz, C.M. [Fundacao Cultural de Jacarehy, Jacarei, SP (Brazil). Nucleo de Arqueologia do Vale do Paraiba

    2009-07-01

    Archaeological ceramics contain infinity of data about social and cultural indigenous site Caninhas/SP. The ceramics present a gradient of color (ochre to dark gray), when from the surface to the center of the piece, indicating compositional variability caused by inefficient sintering carried out by indigenous peoples. It was analyzed the composition phases by X-rays diffraction (XRD) and mapping by EDS, identifying the illite, quartz and lutecite phases (ochre region) and illite, quartz, hydrated alumina and lutecite phases (dark gray region). The results of EDS confirmed the stages identified by X-rays diffraction and suggesting the presence of roots and scrap of ceramics sintered in the composition of indigenous ceramics, when compared by optical microscope and scanning electron microscope. Vickers hardness identified as fragile and heterogeneous are archaeological ceramics, reaching approximately 203 HV in the grains of silica and 16 HV in the ceramic matrix. (author)

  18. Electrical Resistance of SiC/SiC Ceramic Matrix Composites for Damage Detection and Life-Prediction

    Science.gov (United States)

    Smith, Craig; Morscher, Gregory; Xia, Zhenhai

    2009-01-01

    Ceramic matrix composites (CMC) are suitable for high temperature structural applications such as turbine airfoils and hypersonic thermal protection systems due to their low density high thermal conductivity. The employment of these materials in such applications is limited by the ability to accurately monitor and predict damage evolution. Current nondestructive methods such as ultrasound, x-ray, and thermal imaging are limited in their ability to quantify small scale, transverse, in-plane, matrix cracks developed over long-time creep and fatigue conditions. CMC is a multifunctional material in which the damage is coupled with the material s electrical resistance, providing the possibility of real-time information about the damage state through monitoring of resistance. Here, resistance measurement of SiC/SiC composites under mechanical load at both room temperature monotonic and high temperature creep conditions, coupled with a modal acoustic emission technique, can relate the effects of temperature, strain, matrix cracks, fiber breaks, and oxidation to the change in electrical resistance. A multiscale model can in turn be developed for life prediction of in-service composites, based on electrical resistance methods. Results of tensile mechanical testing of SiC/SiC composites at room and high temperatures will be discussed. Data relating electrical resistivity to composite constituent content, fiber architecture, temperature, matrix crack formation, and oxidation will be explained, along with progress in modeling such properties.

  19. Microstructure and Dry-Sliding Wear Behavior of B4C Ceramic Particulate Reinforced Al 5083 Matrix Composite

    Directory of Open Access Journals (Sweden)

    Qian Zhao

    2016-09-01

    Full Text Available B4C ceramic particulate–reinforced Al 5083 matrix composite with various B4C content was fabricated successfully via hot-press sintering under Argon atmosphere. B4C particles presented relative high wettability, bonding strength and symmetrical distribution in the Al 5083 matrix. The hardness value, friction coefficient and wear resistance of the composite were higher than those of the Al 5083 matrix. The augment of the B4C content resulted in the increase of the friction coefficient and decrease of the wear mass loss, respectively. The 30 wt % B4C/Al 5083 composite exhibited the highest wear resistance. At a low load of 50 N, the dominant wear mechanisms of the B4C/Al 5083 composite were micro-cutting and abrasive wear. At a high load of 200 N, the dominant wear mechanisms were micro-cutting and adhesion wear associated with the formation of the delamination layer which protected the composite from further wear and enhanced the wear resistance under the condition of high load.

  20. Preparation and characterization of calcium phosphate ceramics and composites as bone substitutes

    Science.gov (United States)

    Zhang, Xing

    Marine CaCO3 skeletons have tailored architectures created by nature, which give them structural support and other functions. For example, seashells have dense lamellar structures, while coral, cuttlebone and sea urchin spines have interconnected porous structures. In our experiments, seashells, coral and cuttlebone were hydrothermally converted to hydroxyapatite (HAP), and sea urchin spines were converted to Mg-substituted tricalcium phosphate (beta-TCMP), while maintaining their original structures. Partially converted shell samples have mechanical strength, which is close to that of compact human bone. After implantation of converted shell and spine samples in rat femoral defects for 6 weeks, there was newly formed bone growth up to and around the implants. Some new bone was found to migrate through the pores of converted spine samples and grow inward. These results show good bioactivity and osteoconductivity of the implants, indicating the converted shell and spine samples can be used as bone defect fillers. Calcium phosphate powders were prepared through different synthesis methods. Micro-size HAP rods were synthesized by hydrothermal method through a nucleation-growth mechanism. On the other hand, HAP particles, which have good crystallinity, were prepared by wet precipitation with further hydrothermal treatment. beta-TCP or beta-TCMP powders were prepared by a two-step process: wet precipitation of apatitic tricalcium phosphate ('precursor') and calcination of the precursor at 800°C for 3 hours. beta-TCMP or beta-TCP powders were also prepared by solid-state reactions from CaHPO4 and CaCO 3 with/without MgO. Biphasic calcium phosphate, which is mixture of HAP and beta-TCP, can be prepared though mechanical mixing of HAP and beta-TCP powders synthesized as above. Dense beta-TCP and beta-TCMP ceramics can be produced by pressing green bodies at 100MPa and further sintering above 1100°C for 2 hours. beta-TCMP ceramics ˜99.4% relative dense were prepared by