WorldWideScience

Sample records for ceramic coatings

  1. Ceramic electrolyte coating and methods

    Science.gov (United States)

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2007-08-28

    Aqueous coating slurries useful in depositing a dense coating of a ceramic electrolyte material (e.g., yttrium-stabilized zirconia) onto a porous substrate of a ceramic electrode material (e.g., lanthanum strontium manganite or nickel/zirconia) and processes for preparing an aqueous suspension of a ceramic electrolyte material and an aqueous spray coating slurry including a ceramic electrolyte material. The invention also includes processes for depositing an aqueous spray coating slurry including a ceramic electrolyte material onto pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  2. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  3. Sintering behavior of nano-ceramic coatings

    NARCIS (Netherlands)

    De Hosson, JTM; Popma, R; Hooijmans, J; Komarneni, S; Parker, JC; Hahn, H

    2000-01-01

    This paper concentrates on the densification of sol gel derived thin nano-ceramic coatings by laser radiation and by furnace treatment. Deposition of the film is done by means of spin coating of Zirconia. The sintering of the layer is observed using a number of different measuring techniques. Especi

  4. Applications of sol gel ceramic coatings

    International Nuclear Information System (INIS)

    The sol gel method is a chemical technique in which polycrystalline ceramic films are fabricated from a solution of organometallic precursors. The technique is attractive for many industrial applications because it is a simple (films are processed in air), flexible (can be used to coat complex geometries) and cost effective (does not require expensive equipment) process. In addition, dense, high quality coatings can be achieved at much lower temperatures than is generally required for sintering bulk ceramics. In this paper the conventional sol gel method and the new datec process are reviewed and potential applications of sol gel coatings in automotive, aerospace, petrochemical, nuclear and electronic industries are discussed. (orig.)

  5. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  6. Hollow sphere ceramic particles for abradable coatings

    International Nuclear Information System (INIS)

    A hollow sphere ceramic flame spray powder is disclosed. The desired constituents are first formed into agglomerated particles in a spray drier. Then the agglomerated particles are introduced into a plasma flame which is adjusted so that the particles collected are substantially hollow. The hollow sphere ceramic particles are suitable for flame spraying a porous and abradable coating. The hollow particles may be selected from the group consisting of zirconium oxide and magnesium zirconate

  7. Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rajendra Bordia

    2009-07-31

    The goal of this project was to explore and develop a novel class of nanoscale reinforced ceramic coatings for high temperature (600-1000 C) corrosion protection of metallic components in a coal-fired environment. It was focused on developing coatings that are easy to process and low cost. The approach was to use high-yield preceramic polymers loaded with nano-size fillers. The complex interplay of the particles in the polymer, their role in controlling shrinkage and phase evolution during thermal treatment, resulting densification and microstructural evolution, mechanical properties and effectiveness as corrosion protection coatings were investigated. Fe-and Ni-based alloys currently used in coal-fired environments do not possess the requisite corrosion and oxidation resistance for next generation of advanced power systems. One example of this is the power plants that use ultra supercritical steam as the working fluid. The increase in thermal efficiency of the plant and decrease in pollutant emissions are only possible by changing the properties of steam from supercritical to ultra supercritical. However, the conditions, 650 C and 34.5 MPa, are too severe and result in higher rate of corrosion due to higher metal temperatures. Coating the metallic components with ceramics that are resistant to corrosion, oxidation and erosion, is an economical and immediate solution to this problem. Good high temperature corrosion protection ceramic coatings for metallic structures must have a set of properties that are difficult to achieve using established processing techniques. The required properties include ease of coating complex shapes, low processing temperatures, thermal expansion match with metallic structures and good mechanical and chemical properties. Nanoscale reinforced composite coatings in which the matrix is derived from preceramic polymers have the potential to meet these requirements. The research was focused on developing suitable material systems and

  8. Ceramic Fabric Coated With Silicon Carbide

    Science.gov (United States)

    Riccitiello, S. R.; Smith, M.; Goldstein, H.; Zimmerman, N.

    1988-01-01

    Material used as high-temperature shell. Ceramic fabric coated with silicon carbide (SiC) serves as tough, heat-resistant covering for other refractory materials. Developed to protect reusable insulating tiles on advanced space transportation systems. New covering makes protective glaze unnecessary. Used on furnace bricks or on insulation for engines.

  9. Spin coating of passive electroactive ceramic devices

    International Nuclear Information System (INIS)

    This thesis reports an extensive body of research undertaken to provide information relating to the potential integration of several passive electronic components, namely, multilayer ceramic capacitors (MLCC), ferrite inductors and thick film resistors. The specific materials concerned are barium-titanate based dielectrics, a ferrite inductor paste and a ruthenium-based resistor paste. The central objective is to investigate the potential for spin coating of standard and modified slip/paste formulations for use in the production of well defined layers of the dielectric and ferrite materials. Aspects of this technology, which might restrict co-deposition of these systems, have been addressed. In addition, their potential integration with ruthenium oxide resistor films has been explored. Layers of the main materials, obtained by standard commercial processing methods of screen printing and doctor blading, have been used for direct comparison. Extensive characterisation has been carried out on the materials in the powder form, both before and after thermal processing. These data then act as a benchmark for the key materials properties in their subsequent analysis in thin film layer form. The analytical techniques used include: Thermogravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray Analysis (EDX), X-ray Diffraction (XRD) and X-ray Photoelectron Spectroscopy (XPS). Characterisation of the barium titanate based dielectric ceramic and ferrite inductor paste materials as powders before and after thermal processing in the range 150, 500, 850 and 1150 deg C indicates a high carbon content in the surface region. By comparison, spin coated layers of each of these systems on alumina substrates before and after heating in the same temperature range as that used for the residual powders, showed a marked decrease in the carbon content in the surface region. In addition, deposition of the dielectric onto a ferrite surface which itself had been

  10. Reactivity of ceramic coating materials with uranium and uranium trichlorid

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sung Ho; Cho, Choon Ho; Lee, Yoon Sang; Lee, Han Soo; Kim, Jeong Guk [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-05-15

    Uranium and uranium alloys are typically induction melted in graphite crucibles under a vacuum. The graphite crucible is used for the manufacturing of uranium ingots in the casting equipment. But, due to the chemical reactivity of uranium and most alloying elements with carbon, a protective ceramic coating is generally applied to the crucibles. In this study, to investigate the most suitable ceramic coating material applied to graphite melting crucibles and ingot moldsused in the melting and casting of uranium in the casting equipment, firstly, the thermodynamic analysis was performed by using HSC software to investigate the reactivity between uranium and several ceramic materials and the experiments on the reaction of ceramic coated crucibles in molten uranium were carried out at 1300 .deg. C

  11. Finite Element Analysis of Ceramic Coatings under Spherical Indentation with Metallic Interlayer: Part Ⅰ Uncracked Coatings

    Institute of Scientific and Technical Information of China (English)

    Minh-Quy LE; Seock-Sam KIM

    2006-01-01

    Spherical indentation of ceramic coatings with metallic interlayer was performed by means of axisymmetric finite element analysis (FEA). Two typical ceramic coatings with relatively high and low elastic modulus deposited on aluminum alloy and carbon steel were considered. Various combinations of indenter radius-coating thickness ratios and interlayer thickness-coating thickness ratios were used in the modeling. The effects of the interlayer, the coating and the substrate on the indentation behavior, such as the radial stress distribution along the coating surface as well as the coating interface, and the plastic deformation zone evolution in the substrate were investigated in connection with the above mentioned ratios. The coating cracking dominant modes were also discussed within the context of the peak tensile stresses on the coating surface and on the coating interface.

  12. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan

    Superhydrophobic surfaces exhibit superior water repellent properties, and they have remarkable potential to improve current energy infrastructure. Substantial research has been performed on the production of superhydrophobic coatings. However, superhydrophobic coatings have not yet been adopted in many industries where potential applications exist due to the limited durability of the coating materials and the complex and costly fabrication processes. Here presented a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature and strong mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The as-sprayed coating demonstrated a hierarchically structured coating topography, which closely resembles superhydrophobic surfaces in nature. Compared to smooth REO surfaces, the SPPS superhydrophobic coating improved the water contact angle by as much as 65° after vacuum treatment at 1 Pa for 48 hours.

  13. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan; Coyle, Thomas W.; Azimi, Gisele; Mostaghimi, Javad

    2016-04-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces.

  14. Facility for continuous CVD coating of ceramic fibers

    Science.gov (United States)

    Moore, Arthur W.

    1992-01-01

    An inductively heated CVD furnace of pilot-plant scale, whose hot zone is 150 mm in diameter x 300 mm in length, has been adapted for continuous coating of ceramic yarns. Coatings at very low pressures are possible in this facility due to the fact that the entire apparatus, including yarn feeding and collecting equipment, is under vacuum. SiC yarn has been coated with 0.1-0.2 microns of BN at yarn speeds of 60 cm/min; a 500-m spool; was coated in about 14 hrs. Coating capacity was tripled by adding pulleys to allow three yarn passes through the furnace.

  15. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHOU Hai; CHEN Qiang; GE Yuanjing; LV Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na2SiO3-NaB4O7-(NaPO3)6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCrl5 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel.

  16. Summary of workshop on ceramic composite interface coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    Commercialization of fiber-reinforced composites has been limited because of the stability of the interface coatings that control the mechanical properties of the composites. Typical materials are currently manufactured with pyrolytic carbon interface coatings that perform well in inert atmospheres or when stresses are kept very low (<70 MPa). Unfortunately, carbon coatings are not stable at high temperatures in air or oxidizing conditions which results in degradation of the mechanical properties of the composites. The problem of oxidation resistant interface coatings is not unique to the Fossil Program. Such coatings are also a concern to the United States Air Force, the Continuous Fiber-reinforced Ceramic Composites Program, the Fusion Energy Materials Program, and to the European Community. This workshop was organized to compare and discuss the need for and development of oxidation-resistant interface coatings in each of these programs.

  17. Selected Properties Of Thermally Sprayed Oxide Ceramic Coatings

    Directory of Open Access Journals (Sweden)

    Czupryński A.

    2015-09-01

    Full Text Available The article presents the results of the study on exploitation properties of flame sprayed ceramic coatings produced by oxide ceramic material in the form of powder on the aluminum oxide Al2O3 matrix with 3% titanium oxide TiO2 addition and also on the zirconium oxide (ZrO2 matrix with 30% calcium oxide (CaO on the substrate of unalloyed structural steel of S235JR grade. As a primer powder, metallic powder on the base of Ni-Al-Mo has been applied. Plates with dimensions of 5×200×300 mm and also front surfaces of ∅40×50 mm cylinders have been flame sprayed. Spraying of primer coating has been done using RotoTec 80 torch and external specific coating has been done with CastoDyn DS 8000 torch. Investigations of coating properties are based on metallography tests, phase composition research, measurement of microhardness, coating adhesion to the ground research (acc. to EN 582:1996 standard, abrasive wear resistance (acc. to ASTM G65 standard and erosion wear resistance (acc. to ASTM G76-95 standard and thermal stroke study. Performed tests have shown that the flame spraying with 97%Al2O3 powder containing 3% TiO2 and also by the powder based on zirconium oxide (ZrO2 containing 30% calcium oxide (CaO performed in a wide range of technological parameters allow to obtain high quality ceramic coatings with thickness up to ca. 500 μm on a steel substrate. The primer coating sprayed with the Ni-Al-Mo powder to the steel substrate and external coatings sprayed has the of mechanical bonding character. The coatings are characterized by high adhesion to the substrate and also high erosion and abrasive wear resistance and the resistance for cyclic thermal stroke.

  18. Polymer Coating for Immobilizing Soluble Ions in a Phosphate Ceramic Product

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Dileep; Wagh, Arun S.; Patel, Kartikey D.

    1999-05-05

    A polymer coating is applied to the surface of a phosphate ceramic composite to effectively immobilize soluble salt anions encapsulated within the phosphate ceramic composite. The polymer coating is made from ceramic materials, including at least one inorganic metal compound, that wet and adhere to the surface structure of the phosphate ceramic composite, thereby isolating the soluble salt anions from the environment and ensuring long-term integrity of the phosphate ceramic composite.

  19. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  20. In situ measurement of ceramic vacuum chamber conductive coating quality

    Energy Technology Data Exchange (ETDEWEB)

    Doose, C.; Harkay, K.; Kim, S.; Milton, S.

    1997-08-01

    A method for measuring the relative surface resistivity and quality of conductive coatings on ceramic vacuum chambers was developed. This method is unique in that it allows one to test the coating even after the ceramic chamber is installed in the accelerator and under vacuum; furthermore, the measurement provides a localized surface reading of the coating conductance. The method uses a magnetic probe is calibrated using the measured DC end-to-end resistance of the tube under test and by comparison to a high quality test surface. The measurement method has also been verified by comparison to high frequency impedance measurements. A detailed description, results, and sensitivity of the technique are given here.

  1. Hierarchical Formation of Intrasplat Cracks in Thermal Spray Ceramic Coatings

    Science.gov (United States)

    Chen, Lin; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-06-01

    Intrasplat cracks, an essential feature of thermally sprayed ceramic coatings, play important roles in determining coating properties. However, final intrasplat crack patterns are always considered to be disordered and irregular, resulting from random cracking during splat cooling, since the detailed formation process of intrasplat cracks has scarcely been considered. In the present study, the primary formation mechanism for intrasplat cracking was explored based on both experimental observations and mechanical analysis. The results show that the intrasplat crack pattern in thermally sprayed ceramic splats presents a hierarchical structure with four sides and six neighbors, indicating that intrasplat crack patterns arise from successive domain divisions due to sequential cracking during splat cooling. The driving forces for intrasplat cracking are discussed, and the experimental data quantitatively agree well with theoretical results. This will provide insight for further coating structure designs and tailoring by tuning of intrasplat cracks.

  2. Ceramic wash-coat for catalyst support

    Science.gov (United States)

    Kulkarni, Anand A.; Subramanian, Ramesh; Sabol, Stephen M.

    2012-08-14

    A wash-coat (16) for use as a support for an active catalyst species (18) and a catalytic combustor component (10) incorporating such wash-coat. The wash-coat is a solid solution of alumina or alumina-based material (Al.sub.2O.sub.3-0-3 wt % La.sub.2O.sub.3) and a further oxide exhibiting a coefficient of thermal expansion that is lower than that exhibited by alumina. The further oxide may be silicon dioxide (2-30 wt % SiO.sub.2), zirconia silicate (2-30 wt % ZrSiO.sub.4), neodymium oxide (0-4 wt %), titania (Al.sub.2O.sub.3-3-40% TiO.sub.2) or alumina-based magnesium aluminate spinel (Al.sub.2O.sub.3-25 wt % MgO) in various embodiments. The active catalyst species may be palladium and a second metal in a concentration of 10-50% of the concentration of the palladium.

  3. Spin coating of passive electroactive ceramic devices

    CERN Document Server

    Carson, E

    2001-01-01

    ferrite inductor paste materials as powders before and after thermal processing in the range 150, 500, 850 and 1150 deg C indicates a high carbon content in the surface region. By comparison, spin coated layers of each of these systems on alumina substrates before and after heating in the same temperature range as that used for the residual powders, showed a marked decrease in the carbon content in the surface region. In addition, deposition of the dielectric onto a ferrite surface which itself had been spin coated on alumina indicated no merging of the different layers. Thermal processing of this bi-layer system up to 850 deg C provides evidence that there may be some channelling of the bismuth photoelectrons through suitably sized pores in the dielectric layer. The commercial doctor blading method has also been used to produce dielectric layers and these are shown to be somewhat different to those produced by spin coating. In particular, the doctor bladed material contains more carbonaceous material in the ...

  4. Hot isostatic pressing of plasma sprayed ceramic coating

    International Nuclear Information System (INIS)

    Post-spray treatment of atmospheric pressure plasma sprayed alumina, calcia and yttria-stabilised zirconia coatings was performed on a hot isostatic press (HIP) furnace. The three major variables in HIP: temperature, pressure and time, were varied during the experiments. The coatings were placed inside a steel capsule and compacted with fine yttria stabilised zirconia powder (45-80 μm). The temperature was varied between 1200-1300 deg C while pressures of 100-200 MPa were applied. Examination of the HIPed coatings was carried out using optical microscopy and scanning electron microscopy with EDAX. The porosity level in the coatings was determined by an image analyser while phase analysis was done using X-ray diffraction. The results showed that HIP can effectively reduce the porosity level in the coatings to between ∼0.01-0.1% from initial values of 2-4%. More importantly, the cracks in the coatings were 'healed' after HIP. Hardness was found to improve particularly for the zirconia coatings, from an initial value of ∼ 700 VHN to 1300 VHN. For the alumina coatings, the hardness improved to 1900 VHN from an initial value of 1100 VHN. The HIP treatment also altered the microstructure of the coatings. In the as-sprayed state, alumina consists of the typical columnar type of lamellae layers; this, however, was converted to a grain type structure after HIP. These initial results showed that HIP can effectively improve the physical properties of plasma sprayed ceramic coatings. 7 refs., 2 tabs., 3 figs

  5. Development of adherent ceramic coatings to reduce contact stress damage of ceramics. Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Wayne, S.F.; Selverian, J.H.; O`Neil, D. [GTE Labs., Inc., Waltham, MA (United States)

    1992-11-01

    Strongly adherent coatings were deposited on reaction bonded Si{sub 3}N{sub 4} (RBSN), sintered SiC (SSC), and HIP`ed Si{sub 3}N{sub 4} (HSN) and using a newly developed chemical vapor deposition (CVD) process. Performance of the coating was assessed by oxidation, strength and contact stress testing. A new method was developed to experimentally determine the strength and Weibull modulus of thin brittle films on ceramic substrates. A significant portion of the study was devoted to numerical modeling of the coatings in order to understand the contributions of residual stress as different coating materials and thicknesses were combined. Coating designs were further analyzed by simulating the crack growth behavior in multilayer films while accounting for the interface fracture mechanics. This work has shown that the Al{sub 2}0{sub 3+}ZrO{sub 2} composite coating developed in this program can provide resistance to oxidation and contact stress. Commercial application of the composite coating has been successfully demonstrated by useof the Al{sub 2}0{sub 3+}ZrO{sub 2} composite as a protective coating on a Si{sub 3}N{sub 4} cutting tool.

  6. Development of adherent ceramic coatings to reduce contact stress damage of ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wayne, S.F.; Selverian, J.H.; O' Neil, D. (GTE Labs., Inc., Waltham, MA (United States))

    1992-11-01

    Strongly adherent coatings were deposited on reaction bonded Si[sub 3]N[sub 4] (RBSN), sintered SiC (SSC), and HIP'ed Si[sub 3]N[sub 4] (HSN) and using a newly developed chemical vapor deposition (CVD) process. Performance of the coating was assessed by oxidation, strength and contact stress testing. A new method was developed to experimentally determine the strength and Weibull modulus of thin brittle films on ceramic substrates. A significant portion of the study was devoted to numerical modeling of the coatings in order to understand the contributions of residual stress as different coating materials and thicknesses were combined. Coating designs were further analyzed by simulating the crack growth behavior in multilayer films while accounting for the interface fracture mechanics. This work has shown that the Al[sub 2]0[sub 3+]ZrO[sub 2] composite coating developed in this program can provide resistance to oxidation and contact stress. Commercial application of the composite coating has been successfully demonstrated by useof the Al[sub 2]0[sub 3+]ZrO[sub 2] composite as a protective coating on a Si[sub 3]N[sub 4] cutting tool.

  7. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  8. Solid particle erosion of plasma sprayed ceramic coatings

    Directory of Open Access Journals (Sweden)

    José Roberto Tavares Branco

    2004-03-01

    Full Text Available Thermal spraying allows the production of overlay protective coatings of a great variety of materials, almost without limitations as to its components, phases and constituents on a range of substrates. Wear and corrosion resistant coatings account for significant utilization of thermal spray processes. Besides being a means to evaluate the coating tribological performance, erosion testing allows also an assessment of the coating toughness and adhesion. Nevertheless, the relationship between the erosion behavior of thermal sprayed coatings and its microstructural features is not satisfactorily understood yet. This paper examines room temperature solid particle erosion of zirconia and alumina-based ceramic coatings, with different levels of porosity and varying microstrucutre and mechanical properties. The erosion tests were carried out by a stream of alumina particles with an average size of 50 µm at 70 m/s, carried by an air jet with impingement angle 90°. The results indicate that current erosion models based on hardness alone cannot account for experimental results, and, that there is a strong relationship between the erosion rate and the porosity.

  9. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Energy Technology Data Exchange (ETDEWEB)

    Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  10. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  11. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3、γ-Al2O3、θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  12. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  13. Tribological performance of ceramic coatings deposited on metal surfaces for micro-bearing biomedical applications

    International Nuclear Information System (INIS)

    Modification of metal materials by means of ceramic coating deposition is an effective way of forming alternative bearing surfaces. Ceramic AlN, Al2O3 and nanocomposite oxynitride coatings are widely used as protective coatings against wear, diffusion and corrosion. The enhancement of the mechanical properties, such as hardness parameters, effective Young's modulus, toughness, elastic recovery and wear resistance of the coatings, is very important for the tribological performance of the next generation of ceramic-coated ball bearing devices.

  14. Materials characteristics of uncoated/ceramic-coated implant materials.

    Science.gov (United States)

    Lacefield, W R

    1999-06-01

    In this paper, the biocompatibility of dental implant materials is discussed in the context of both the mechanical characteristics of the materials and the type of surface presented to the surrounding tissues. The proper functioning of the implant depends on whether it possesses the strength necessary to withstand loading within the expected range, with other properties such as elongation being of importance in some instances. A suitable modulus of elasticity may be of major importance in situations when optimum load transmission from the implant into the surrounding bone is key to the successful functioning of the device. Dental implants present a wide range of surfaces to the surrounding tissues based on surface composition, texture, charge energy, and cleanliness (sterility). Metallic implants are characterized by protective oxide layers, but ion release is still common with these materials, and is a function of passivation state, composition, and corrosion potential. An effective surface treatment for titanium appears to be passivation or anodization in a suitable solution prior to implantation. Inert ceramic surfaces exhibit minimal ion release, but are similar to metals in that they do not form a high energy bond to the surrounding bone. Some of the newly developed dental implant alloys such as titanium alloys, which contain zirconium and niobium, and high-strength ceramics such as zirconia may offer some advantages (such as lower modulus of elasticity) over the conventional materials. Calcium phosphate ceramic coatings are commonly used to convert metallic surfaces into a more bioactive state and typically cause faster bone apposition. There is a wide range of ceramic coatings containing calcium and phosphorus, with the primary difference in many of these materials being in the rate of ion release. Although their long-term success rate is unknown, the calcium phosphate surfaces seem to have a higher potential for attachment of osteoinductive agents than do

  15. Materials characteristics of uncoated/ceramic-coated implant materials.

    Science.gov (United States)

    Lacefield, W R

    1999-06-01

    In this paper, the biocompatibility of dental implant materials is discussed in the context of both the mechanical characteristics of the materials and the type of surface presented to the surrounding tissues. The proper functioning of the implant depends on whether it possesses the strength necessary to withstand loading within the expected range, with other properties such as elongation being of importance in some instances. A suitable modulus of elasticity may be of major importance in situations when optimum load transmission from the implant into the surrounding bone is key to the successful functioning of the device. Dental implants present a wide range of surfaces to the surrounding tissues based on surface composition, texture, charge energy, and cleanliness (sterility). Metallic implants are characterized by protective oxide layers, but ion release is still common with these materials, and is a function of passivation state, composition, and corrosion potential. An effective surface treatment for titanium appears to be passivation or anodization in a suitable solution prior to implantation. Inert ceramic surfaces exhibit minimal ion release, but are similar to metals in that they do not form a high energy bond to the surrounding bone. Some of the newly developed dental implant alloys such as titanium alloys, which contain zirconium and niobium, and high-strength ceramics such as zirconia may offer some advantages (such as lower modulus of elasticity) over the conventional materials. Calcium phosphate ceramic coatings are commonly used to convert metallic surfaces into a more bioactive state and typically cause faster bone apposition. There is a wide range of ceramic coatings containing calcium and phosphorus, with the primary difference in many of these materials being in the rate of ion release. Although their long-term success rate is unknown, the calcium phosphate surfaces seem to have a higher potential for attachment of osteoinductive agents than do

  16. Preparation of Metallurgical Ceramic Coatings on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Micro-arc oxidation (MAO) is a novel surface technique for producing ceramic coatings on valve metals and their alloys. But this promising technique can not be used to steel directly. In this paper metallurgically wedded ceramic coatings was prepared on steel surface with a combined method of arc spraying and microarc oxidation for the first time. The results show that, adhesive strength of the arc spraying aluminum coatings to steel substrate was enhanced after induction remelting, and a metallurgically wedded region was formed between arc spraying coatings and steel substrate. After MAO, ceramic coatings was formed on aluminum coatings, and the ceramic coatings is mainly composed of α-Al2 O3 ,γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase.

  17. Structural ceramic coatings in composite microtruss cellular materials

    International Nuclear Information System (INIS)

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al2O3 sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al2O3 coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: → A new type of metal/ceramic microtruss cellular composite has been created. → Reinforcing sleeves of Al2O3 were deposited on low density Al microtruss cores. → Significant compressive strength increases were seen at virtually no weight penalty. → Failure mechanisms were studied by electron microscopy and finite element analysis. → Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al2O3 coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 μm thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  18. Ceramic Coatings for Corrosion Resistant Nuclear Waste Container Evaluated in Simulated Ground Water at 90?C

    Energy Technology Data Exchange (ETDEWEB)

    Haslam, J J; Farmer, J C

    2004-03-31

    Ceramic materials have been considered as corrosion resistant coatings for nuclear waste containers. Their suitability can be derived from the fully oxidized state for selected metal oxides. Several types of ceramic coatings applied to plain carbon steel substrates by thermal spray techniques have been exposed to 90 C simulated ground water for nearly 6 years. In some cases no apparent macroscopic damage such as coating spallation was observed in coatings. Thermal spray processes examined in this work included plasma spray, High Velocity Oxy Fuel (HVOF), and Detonation Gun. Some thermal spray coatings have demonstrated superior corrosion protection for the plain carbon steel substrate. In particular the HVOF and Detonation Gun thermal spray processes produced coatings with low connected porosity, which limited the growth rate of corrosion products. It was also demonstrated that these coatings resisted spallation of the coating even when an intentional flaw (which allowed for corrosion of the carbon steel substrate underneath the ceramic coating) was placed in the coating. A model for prediction of the corrosion protection provided by ceramic coatings is presented. The model includes the effect of the morphology and amount of the porosity within the thermal spray coating and provides a prediction of the exposure time needed to produce a crack in the ceramic coating.

  19. Processing and optimization of functional ceramic coatings and inorganic nanomaterials

    Science.gov (United States)

    Nyutu, Edward Kennedy G.

    Processing of functional inorganic materials including zero (0-D) dimensional (e.g. nanoparticles), 1-D (nanorods, nanofibers), and 2-D (films/coating) structures is of fundamental and technological interest. This research will have two major sections. The first part of section one focuses on the deposition of silicon dioxide onto a pre-deposited molybdenum disilicide coating on molybdenum substrates for both high (>1000 °C) and moderate (500-600 °C) temperature oxidation protection. Chemical vapor deposition (CVD/MOCVD) techniques will be utilized to deposit the metal suicide and oxide coatings. The focus of this study will be to establish optimum deposition conditions and evaluate the metal oxide coating as oxidation - thermal barriers for Mo substrates under both isothermal (static) and cyclic oxidation conditions. The second part of this section will involve a systematic evaluation of a boron nitride (BN) interface coating prepared by chemical vapor deposition. Ceramic matrix composites (CMCs) are prospective candidates for high (>1000 °C) temperature applications and fiber- matrix interfaces are the dominant design parameters in ceramic matrix composites (CMCs). An important goal of the study is to determine a set of process parameters, which would define a boron nitride (BN) interface coating by a chemical vapor deposition (CVD) process with respect to coating. In the first part of the second section, we will investigate a new approach to synthesize ultrafine metal oxides that combines microwave heating and an in-situ ultrasonic mixing of two or more liquid precursors with a tubular flow reactor. Different metal oxides such as nickel ferrite and zinc aluminate spinels will be studied. The synthesis of metal oxides were investigated in order to study the effects of the nozzle and microwave (INM process) on the purity, composition, and particle size of the resulting powders. The second part of this research section involves a study of microwave frequency

  20. Film Coating Process Research and Characterization of TiN Coated Racetrack-type Ceramic Pipe

    CERN Document Server

    Wang, Jie; Zhang, Bo; Wei, Wei; Fan, Le; Pei, Xiangtao; Hong, Yuanzhi; Wang, Yong

    2015-01-01

    TiN film was coated on the internal face of racetrack-type ceramic pipe by three different methods: radio-frequency sputtering, DC sputtering and DC magnetron sputtering. The deposition rates of TiN film under different coating methods were compared. According to the AFM, SEM, XPS test results,these properties were analyzed, such as TiN film roughness and surface morphology. At the same time, the deposition rates were studied under two types' cathode, Ti wires and Ti plate. According to the SEM test results, Ti plate cathode can improve the TiN/Ti film deposition rate obviously.

  1. Film Coating Process Research and Characterization of TiN Coated Racetrack-type Ceramic Pipe

    OpenAIRE

    Wang, Jie; Xu, Yanhui; Zhang, Bo; Wei, Wei; FAN, LE; Pei, Xiangtao; Hong, Yuanzhi; Wang, Yong

    2015-01-01

    TiN film was coated on the internal face of racetrack-type ceramic pipe by three different methods: radio-frequency sputtering, DC sputtering and DC magnetron sputtering. The deposition rates of TiN film under different coating methods were compared. According to the AFM, SEM, XPS test results,these properties were analyzed, such as TiN film roughness and surface morphology. At the same time, the deposition rates were studied under two types' cathode, Ti wires and Ti plate. According to the S...

  2. Adhesion of ceramic coating on thin and smooth metal substrate: A novel approach with a nano-structured ceramic interlayer

    International Nuclear Information System (INIS)

    The adhesion of plasma-sprayed coating is, to a large extent, controlled by the cleanness and roughness of the surface on which the coating is deposited. So, most of the plasma spray procedures involve surface pretreatment by grit-blasting to adapt the roughness of the surface to the size of the impacting particles. This preparation process brings about compressive stresses that make it inappropriate for thin substrates. The present works aim to elaborate a thick ceramic coating (about 0.5 mm thick) on a thin metal substrate (1 mm thick) with a smooth surface (Ra of about 0.4 μm). The coating system is intended for use in a Generation-IV nuclear energy system. It must exhibit a good adhesion between the ceramic topcoat and the smooth metal substrate to meet the specifications of the application. Our approach consisted of depositing the ceramic topcoat by air plasma spraying on a few micrometers thick ceramic layer made by suspension plasma spraying. This nano-structured layer played the role of a bond coat for the topcoat and made it possible to deposit it on the as-received substrate. The adhesion of the nano-structured layer was measured by the Vickers indentation cracking technique and that of the ceramic duplex coating system by tensile test. (authors)

  3. Structure and properties of ceramic coatings formed on aluminum alloys by microarc oxidation

    Institute of Scientific and Technical Information of China (English)

    LIU Wan-hui; BAO Ai-lian; LIU Rong-xiang; WU Wan-liang

    2006-01-01

    The thick and hard ceramic coatings were deposited on 2024 Al alloy by microarc oxidation in the electrolytic solution.Microstructure, phase composition and wear resistance of the oxide coatings were investigated by SEM, XRD and friction and wear tester. The microhardness and thickness of the oxide coatings were measured. The results show that the ceramic coating is mainly composed of α-Al2O3 and γ-Al2O3. During oxidation, the temperature in the microarc discharge channel is very high to make the local coating molten. From the surface to interior of the coating, microhardness increases gradually. The microhardness of the ceramic coating is HV1 800, and the microarc oxidation coatings greatly improve the antiwear properties of aluminum alloys.

  4. Multilayer ceramic coating for impeding corrosion of sintered NdFeB magnets

    Institute of Scientific and Technical Information of China (English)

    A.Ali; A.Ahmad; K.M.Deen

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in active environments.The current paper evaluated the anticorrosion characteristics of multilayer titanium nitride ceramic coating applied through cathodic arc physical vapour deposition(CAPVD) for protection of sintered NdFeB permanent magnets.The performance of ceramic coating was compared to the electrodeposited nickel coating having a copper interlayer.Electrochemical impedance spectroscopy(EIS) and cyclic polar...

  5. Raman microscopic studies of PVD deposited hard ceramic coatings

    International Nuclear Information System (INIS)

    PVD hard ceramic coatings grown via the combined cathodic arc/unbalance magnetron deposition process were studied using Raman microscopy. Characteristic spectra from binary, multicomponent, multilayered and superlattice coatings were acquired to gain knowledge of the solid-state physics associated with Raman scattering from polycrystalline PVD coatings and to compile a comprehensive spectral database. Defect-induced first order scattering mechanisms were observed which gave rise to two pronounced groups of bands related to the acoustical (150- 300cm-1) and optical (400-7 50cm-1) parts of the phonon spectrum. Evidence was gathered to support the theory that the optic modes were mainly due to the vibrations of the lighter elements and the acoustic modes due to the vibrations of the heavier elements within the lattice. A study into the deformation and disordering on the Raman spectral bands of PVD coatings was performed. TiAIN and TiZrN coatings were intentionally damaged via scratching methods. These scratches were then analysed by Raman mapping, both across and along, and a detailed spectral interpretation performed. Band broadening occurred which was related to 'phonon relaxation mechanisms' as a direct result of the breaking up of coating grains resulting in a larger proportion of grain boundaries per-unit-volume. A direct correlation of the amount of damage with band width was observed. Band shifts were also found to occur which were due to the stresses caused by the scratching process. These shifts were found to be the largest at the edges of scratches. The Raman mapping of 'droplets', a defect inherent to PVD deposition processes, found that higher compressive stresses and large amounts of disorder occurred for coating growth onto droplets. Strategies designed to evaluate the ability of Raman microscopy to monitor the extent of real wear on cutting tools were evaluated. The removal of a coating layer and subsequent detection of a base layer proved successful

  6. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. PMID:27524006

  7. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application.

  8. PVD and CVD gradient coatings on sintered carbides and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2010-12-01

    Full Text Available Purpose: The main objective of the work is to investigate the structure and properties of multilayer gradient coatings produced in PVD and CVD processes on sintered carbides and on sialon ceramics, and to define the influence of the properties of the coatings such as microhardness, adhesion, thickness and size of grains on the applicable properties of cutting edges covered by such coatings.Design/methodology/approach: The investigation studies pertaining to the following have been carried out: the structures of the substrates and coatings with the application of transmission electron microscopy; the structure and topography of coating surfaces with the use of electron scanning microscopy; chemical composition of the coatings using the GDOES and EDS methods; phase composition of the coatings using X-ray diffraction and grazing incident X-ray diffraction technique (GIXRD; grain size of the investigated coatings using Scherrer’s method; properties of the coatings including thickness, microhardness, adhesion and roughness; properties of the operating coatings in cutting trials. The models of artificial neural networks have been worked out which involve the dependencies between the durability of the cutting edge and properties of the coatings.Findings: Good adhesion of the coatings to the substrate from sintered carbides is connected with the diffusive mixing of the components of the coating and substrate. In the case of PVD coatings obtained on sialon ceramics, the highest adhesion to the substrate (Lc=53-112 N has been demonstrated by the coatings containing the AlN phase of the hexagonal lattice having the same type of atomic (covalence bond in the coating as in the ceramic substrate. The damage mechanism of the investigated coatings depends to a high degree on their adhesion to the substrate. The durability of cutting edges covered by the investigated coatings depends principally on the adhesion of the coatings to the substrate, and to a lesser

  9. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O. [Department of Mechanical, Automotive and Materials Engineering, University of Windsor, Windsor, Ontario N9B 3P4 (Canada)

    2012-03-15

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  10. PVD and CVD coating systems on oxide tool ceramics

    OpenAIRE

    J. Mikuła; L.A. Dobrzański

    2007-01-01

    Purpose: Investigation of structure and properties of the Al2O3 based Al2O3+ZrO2, Al2O3+TiC and Al2O3+SiC(w) type based oxide tool ceramics coated with the anti-wear mono- and multilayers of the TiN, TiAIN, TiN+TiAlSiN+TiN, TiN+multiAiAlSiN+TiN and TiN+TiAlSiN+AlSiTiN types in the cathode arc evaporation CAE-PVD and with the multilayers of the TiCN+TiN and TiN+Al2O3 types obtained in the chemical deposition from the gas phase CVD process.Design/me...

  11. Ceramic coating effect on liner metal temperatures of film-cooled annular combustor

    Science.gov (United States)

    Claus, R. W.; Wear, J. D.; Liebert, C. H.

    1979-01-01

    An experimental and analytical investigation was conducted to determine the effect of a ceramic coating on the average metal temperatures of full annular, film cooled combustion chamber liner. The investigation was conducted at pressures from 0.50 to 0.062. At all test conditions, experimental results indicate that application of a ceramic coating will result in significantly lower wall temperatures. In a simplified heat transfer analysis, agreement between experimental and calculated liner temperatures was achieved. Simulated spalling of a small portion of the ceramic coating resulted in only small increases in liner temperature because of the thermal conduction of heat from the hotter, uncoated liner metal.

  12. Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.

  13. Element Analysis of Ceramic Coatings under Spherical Indentation with Metallic Interlayer:Part Ⅱ Ring Crack

    Institute of Scientific and Technical Information of China (English)

    Minh-Quy LE; Seock-Sam KIM

    2006-01-01

    Spherical indentation of ceramic coatings with metallic interlayer was performed by means of axisymmetric finite element analysis(FEA). Two typical ceramic coatings with relatively high and low elastic modulus deposited on aluminum alloy and carbon steel were considered. The fracture mechanics of the ceramic coatings mechanisms due to occurrence of surface ring cracks extending traverse the coating thickness under spherical indentation are investigated within the framework of linear fracture mechanics. The J-integral associated to such cracks was computed. The evolution of J-integral vs the crack length and the indentation depth was studied. The effects of the interlayer, the coating and the substrate on the J-integral evolution were discussed. The results show that a suitable metallic interlayer can improve the fracture resistance of the coating systems under the same indentation conditions through reducing the J-integral.

  14. Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hui; LIU Zheng; CHEN Li-jia; CHEN Ji; HAN Zhong

    2006-01-01

    The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation (MAO) was characterized. The results show that the ceramic coating(3.4-23 μm in thickness)on the surface of AZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carried out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.

  15. Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

    Institute of Scientific and Technical Information of China (English)

    MA Zhuang; SUN Fang-hong; LI Zhi-chao

    2007-01-01

    Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAl2O4, ZnAl2O4,Al2SiO5, Ni3Fe and Fe3Al, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance by 10.3 times, and the wear resistance by 2.39 times.

  16. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order...

  17. Improvement on Performances of Internal Combustion Engine Using the Technology of Ceramic Coating

    Institute of Scientific and Technical Information of China (English)

    林建生; 付晓光; 张建昭

    2003-01-01

    This paper introduces a new technology of using ceramic coating on piston rings of an internal combustion engine, and the comparison of mechanical efficiency and performances of an actual engine before and after the application of ceramic coating on the piston rings. The experimental results show that the mechanical efficiency and power output are enhanced by 4% and 2.6%, respectively, with fuel consumption reduced by 2.9%. Further studies on coating processing and coating materials as well as the reliability and durability will be of great significance in the application and popularization of the new technology.

  18. Implantable devices having ceramic coating applied via an atomic layer deposition method

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Xinhua; Weimer, Alan W.; Bryant, Stephanie J.

    2016-03-08

    Substrates coated with films of a ceramic material such as aluminum oxides and titanium oxides are biocompatible, and can be used in a variety of applications in which they are implanted in a living body. The substrate is preferably a porous polymer, and may be biodegradable. An important application for the ceramic-coated substrates is as a tissue engineering scaffold for forming artificial tissue.

  19. Glass and glass–ceramic coatings, versatile materials for industrial and engineering applications

    Indian Academy of Sciences (India)

    Amitava Majumdar; Sunirmal Jana

    2001-02-01

    Among various coating systems for industrial and engineering applications, glass and glass–ceramic coatings have advantages of chemical inertness, high temperature stability and superior mechanical properties such as abrasion, impact etc as compared to other coating materials applied by thermal spraying in its different forms viz. PVD, CVD, plasma, etc. Besides imparting required functional properties such as heat, abrasion and corrosion resistance to suit particular end use requirements, the glass and glass–ceramic coatings in general also provide good adherence, defect free surface and refractoriness. Systematic studies covering the basic science of glass and glass–ceramic coatings, the functional properties required for a particular end-use along with the various fields of application have been reviewed in this paper.

  20. Stability of aqueous nano-ceramic coatings with two different dispersants

    Institute of Scientific and Technical Information of China (English)

    夏长清; 古一; 曾凡浩

    2003-01-01

    The effects of sodium carboxymethyl cellulose and sodium citrate as dispersants on nano-ceramic aqueous suspension were examined by the measurements of ζ-potential and the sedimentation test. The results show that proper addition of sodium carboxymethyl cellulose or sodium citrate into nano-ceramic coating, exhibits an enhanced dispersion and stability compared with the coating without dispersants. The negative ζ-potential of the particles in the nano-coating increases with the increase of pH value of the coating, and the curve of ζ-pH moves to lower pH range when the dispersants are added into the coating. To ensure that the coating has not only good stability and dispersibility but also no corrosivity to substrate alloy, adding 1.00% sodium citrate into coating with pH value of 7-8 is preferable to adding sodium carboxymethyl cellulose.

  1. Abrasion, erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications

    Science.gov (United States)

    Barbezat, G.; Nicoll, A. R.; Sickinger, A.

    1993-04-01

    In the area of antiwear coatings, carbide-containing coatings and oxide ceramic coatings are applied using different thermal spray processes in the form of individual layers. In many industries these coatings have become technically significant on components where wear and friction can cause critical damage in the form of abrasion, erosion and scuffing together with corrosion. Carbide-containing and ceramic coatings have been produced with different thermal spray processes for the determination of abrasive, adhesive and erosive wear resistance. Two types of abrasion test, namely an adhesion wear test and an erosion test in water at a high velocity, were used for the characterization of wear resistance under different conditions. The coatings were also characterized with regard to microstructure, composition and fracture toughness. The influence of the thermal spraying process parameters on the microstructure is presented together with the influence of the microstructure on the behavior of the coatings under simulated service conditions.

  2. Characteristics of Plasma-Sprayed Ceramic Coatings and Their Engineering Application

    Institute of Scientific and Technical Information of China (English)

    DENG Hua-ling; ZHANG Zhong-wen; WU Jun

    2004-01-01

    The microstructure, porosity, microhardness and adhesive strength of three plasma- sprayed ceramic coatings (Al2 O3, Cr2 O3 and Cr3 C2 + NiCr) were tested. The wear resistance of the coatings was characterized through sand blasting test. The results showed that the erosion resistance of Cr2 O3 coating was better than Al2 O3 and Cr3 C2 + NiCr coatings'.Through depositing the coating on the surface of boiler overheater tubes and on the surface of baffle- wall of carrying- coal grain blower to test its anti- erosion performance after a period of running, it was confirmed that the coatings present excellent wear resistance. Accordingly, it also demonstrates that ceramic coating has a promising prospects in surface protection in thermal power stations.

  3. Glass-ceramic joining and coating of SiC/SiC for fusion applications

    International Nuclear Information System (INIS)

    The aim of this work is the joining and the coating of SiC/SiC composites by a simple, pressureless, low cost technique. A calcia-alumina glass-ceramic was chosen as joining and coating material, because its thermal and thermomechanical properties can be tailored by changing the composition, it does not contain boron oxide (incompatible with fusion applications) and it has high characteristic temperatures (softening point at about 1400 C). Furthermore, the absence of silica makes this glass-ceramic compatible with ceramic breeder materials (i.e. lithium-silicates, -alluminates or -zirconates). Coatings and joints were successfully obtained with Hi-Nicalon fiber-reinforced CVI silicon carbide matrix composite. Mechanical shear strength tests were performed on joined samples and the compatibility with a ceramic breeder material was examined. (orig.)

  4. Deformation Behavior of Nanostructured Ceramic Coatings Deposited by Thermal Plasma Spray

    Institute of Scientific and Technical Information of China (English)

    Xianliang JIANG; Eric Jordan; Leon Shaw; Maurice Gell

    2004-01-01

    Al2O3-13 wt pct TiO2 coating deposited by direct current plasma spray consists of nanostructured region and microlamellae. Bend test shows that the ceramic coating can sustain some deformation without sudden failure. The deformation is achieved through the movement of nano-particles in the nanostructured region under tensile stress.

  5. Effect of ceramic coating of JT8D combustor liner on maximum liner temperatures and other combustor performance parameters

    Science.gov (United States)

    Butze, H. F.; Liebert, C. H.

    1976-01-01

    The effect of ceramic coating of a JT8D combustor liner was investigated at simulated cruise and takeoff conditions with two fuels of widely different aromatic contents. Substantial decreases in maximum liner temperatures and flame radiation values were obtained with the ceramic-coated liner. Small reductions in exhaust gas smoke concentrations were observed with the ceramic-coated liner. Other performance parameters such as combustion efficiency and emissions of unburned hydrocarbons, CO, and NOx were not affected significantly. No deterioration of the ceramic coating was observed after about 6 hours of cyclic operation including several startups and shutdowns.

  6. Effect of ceramic coating of JT8D combustor liner on maximum liner temperatures and other combustor performance parameters

    Energy Technology Data Exchange (ETDEWEB)

    Butze, H.F.; Liebert, C.H.

    1976-12-01

    The effect of ceramic coating of a JT8D combustor liner was investigated at simulated cruise and takeoff conditions with two fuels of widely different aromatic contents. Substantial decreases in maximum liner temperatures and flame radiation values were obtained with the ceramic-coated liner. Small reductions in exhaust gas smoke concentrations were observed with the ceramic-coated liner. Other performance parameters such as combustion efficiency and emissions of unburned hydrocarbons, CO, and NOx were not affected significantly. No deterioration of the ceramic coating was observed after about 6 hours of cyclic operation including several startups and shutdowns.

  7. Application of Ceramic Coat Synthesized by In-Situ Combustion Synthesis to BF Tuyere

    Institute of Scientific and Technical Information of China (English)

    YANG Da-zheng; GUAN Yong; ZHANG Yue; LI Jing; HU Jun-ge; LI Wen-zhu

    2007-01-01

    A novel technology of tuyere protection is introduced. The ceramic coat is synthesized by using in-situ combustion process as the internal, external, and nose protecting coat of BF tuyeres. It can effectively protect the tuyeres and reduce heat loss by cooling water. The technology is quick-acting, easy to use, energy-saving and can make tuyeres have long service life. The feasibility of the application of the tuyere ceramic coat is discussed and the energy-saving effect of the tuyere is compared with that of the tuyeres lined with refractory.

  8. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanfeng; Song Lei; Liu Xiaoguang; Huang Yi; Huang Tao; Wu Yao; Chen Jiyong [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China); Wu Fang, E-mail: fwu@scu.edu.cn [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China)

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  9. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Science.gov (United States)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Wu, Yao; Chen, Jiyong; Wu, Fang

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  10. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  11. Surface modification of sialon ceramics and cemented carbides by PVD coating deposition

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2011-01-01

    Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN.Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was ...

  12. PVD and CVD gradient coatings on sintered carbides and sialon tool ceramics

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2010-01-01

    Purpose: The main objective of the work is to investigate the structure and properties of multilayer gradient coatings produced in PVD and CVD processes on sintered carbides and on sialon ceramics, and to define the influence of the properties of the coatings such as microhardness, adhesion, thickness and size of grains on the applicable properties of cutting edges covered by such coatings.Design/methodology/approach: The investigation studies pertaining to the following have been carried ou...

  13. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.L.; Sarin, V.K. [Boston Univ., MA (United States). Dept. of Mfg. Engineering

    1997-12-01

    For the first time, crystalline mullite coatings have been chemically vapor deposited on SiC substrates to enhance its corrosion and oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments.

  14. Inelastic constitutive equation of plasma-sprayed ceramic thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    Masayuki ARAI

    2011-01-01

    Ceramic thermal barrier coatings (TBCs) are a very important technology for protecting the hot parts of gas turbines (GTs) from a high-temperature environment. The coating stress generated in the operation of GTs brings cracking and peeling damage to the TBCs. Thus, it is necessary to evaluate precisely such coating stress in a TBC system. We have obtained a stress-strain curve for a freestanding ceramic coat specimen peeled from a TBC coated substrate by conducting the bending test. The test results have revealed that the ceramic coating deforms nonlinearly with the applied loading. In this study, an inelastic constitutive equation for the ceramic thermal barrier coatings deposited by APS is developed. The obtained results are as follows: (1) the micromechanics-based constitutive equation was formulated with micro crack density formed at splat boundary, and (2) it was shown that the numerical results for a nonlinearly deformed beam simulated by the developed constitutive equation agreed with the experimental results obtained by cantilever bending tests.

  15. Application of magnetron sputtering for producing bioactive ceramic coatings on implant materials

    Indian Academy of Sciences (India)

    J Z Shi; C Z Chen; H J Yu; S J Zhang

    2008-11-01

    Radio frequency (RF) magnetron sputtering is a versatile deposition technique that can produce thin, uniform, dense calcium phosphate coatings. In this paper, principle and character of magnetron sputtering is introduced, and development of the hydroxyapatite and its composite coatings application is reviewed. In addition, influence of heat treatment on magnetron sputtered coatings is discussed. The heat treated coatings have been shown to exhibit bioactive behaviour both in vivo and in vitro. At last, the future application of the bioactive ceramic coating deposited by magnetron sputtering is mentioned.

  16. A method for preparing composite diffusion coating alloy on ceramic surface

    Institute of Scientific and Technical Information of China (English)

    Zhang Hongxia; Wang Wenxian; Chen Shaoping; Wei Yinghui

    2008-01-01

    Metallization of the ceramic surfaces of Si3N4 and Al2O3 was carried out in a composite diffusion coating vacuum furnace using a Ti-Cu composite target. The experimental process and influencing factors were discussed. Optical microscope (OM), energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), X-ray diffusion (XRD) and sound emissive scratch test (SEST) were applied to evaluate the alloy layer formed on the ceramic surface. It was indicated that the diffusion coating alloy layer contained Cu, Ti, Fe, Al and Si etc. XRD result indicated that the diffusion coating alloy layer was composed of CuTi2, Cu, Si2Ti and CuTi, Al2TiO5, Ti3O5. It was found that the diffusion coating alloy layer got bonded with ceramic well, and no spallation occurred under the maximum load of 100N. Deposited Si3N4 ceramic was welded with Q235 and the joining quality was examined. Robust joint was formed between Si3N4 ceramic/Q235. This present method has advantages in high efficiency and low cost and provides a new approach for producing ceramic and metal bond.

  17. Microstructures and Mechanical Properties of Ceramic/Metal Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    XIAO Jin-sheng; JIANG Bing; LIU Jie; HUANG Shi-yong

    2003-01-01

    The ceramic/metal gradient thermal barrier coatings (CMGTBCs) which combined the conceptions of thermal barrier coatings ( TBG ) and functional gradient materials ( FGMs ) are investigated. The structure model studied in this paper is a general model which includes four different layers: pure ceramic layer , ceramic/metal gradient layer, pure metal layer, and substrate layer. The microstructures of gradient layer have different ceramics and metal volume fraction profile along with the direction of thickness. The profile function used to describe the gradient microstructures can be expressed in power-law or polynomial expression. The mechanical properties of CMGTBCs are obtained by means of microscopic mechanics. As special cases, the interactive solutions are given by Mori- Tanaka method, and the non- interactive solutions by dilute solution. The Young's modulus calculated by these methods are compared with those by other methods , e g, the rule of mixtures.

  18. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  19. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  20. Gas turbine ceramic-coated-vane concept with convection-cooled porous metal core

    Science.gov (United States)

    Kascak, A. F.; Liebert, C. H.; Handschuh, R. F.; Ludwig, L. P.

    1981-01-01

    Analysis and flow experiments on a ceramic-coated-porous-metal vane concept indicated the feasibility, from a heat transfer standpoint, of operating in a high-temperature (2500 F) gas turbine cascade facility. The heat transfer and pressure drop calculations provided a basis for selecting the ceramic layer thickness (to 0.08 in.), which was found to be the dominant factor in the overall heat transfer coefficient. Also an approximate analysis of the heat transfer in the vane trailing edge revealed that with trailing-edge ejection the ceramic thickness could be reduced to (0.01 in.) in this portion of the vane.

  1. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients

    Science.gov (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan

    2016-01-01

    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  2. Finite Element Analysis of Thermal Stresses in Ceramic/Metal Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    MING Pingshun; XIAO Jinsheng; LIU Jie; ZHOU Xiaoqin

    2005-01-01

    This paper studied the thermal stresses of ceramic/metal gradient thermal barrier coating which combines the conceptions of ceramic thermal barrier coating (TBC) and functionally gradient material (FGM). Thermal stresses and residual thermal stresses were calculated by an ANSYS finite element analysis software. Negative thermal expansion coefficient method was proposed and element birth and death method was applied to analyze the residual thermal stresses which have non-uniform initial temperature field. The numerical results show a good agreement with the analytical results and the experimental results.

  3. Development of ceramic coatings for metallic components in supercritical water-cooled reactors

    International Nuclear Information System (INIS)

    A series of ceramic coatings have been prepared by spray pyrolysis processes on P91 substrates. Primary results show that coatings obtaining with different coating compositions and procedures can reduce the weight gain of P91 samples by factors of two to ten for exposure times up to 500 hours in deaerated supercritical water at 500oC and 25 MPa. Results also show that the weigh gain of a P91 sample with Al2O3 coating is about nine times less that that of uncoated P91 after exposures for 400 hours in thermally deaerated supercritical water at 650 oC and 25 MPa. These results indicate that the Al2O3 coating shows promise for preventing oxidation of P91 alloy under supercritical water conditions. Ceramic coatings on Zircaloy substrates have also been prepared using a plasma electrolytic oxidation process. After 400 hours of testing in SCW at 500 oC, the samples with ceramic coatings show improved corrosion resistance compared to the bare Zircaloy substrates. (author)

  4. Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

    Science.gov (United States)

    Walkowicz, J.; Zavaleyev, V.; Dobruchowska, E.; Murzynski, D.; Donkov, N.; Zykova, A.; Safonov, V.; Yakovin, S.

    2016-03-01

    Ceramic oxide ZrO2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates.

  5. Structure and tensile/wear properties of microarc oxidation ceramic coatings on aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    魏同波; 阎逢元; 刘维民; 田军

    2004-01-01

    Thick and hard ceramic coatings were prepared on the Al-Cu-Mg alloy by microarc oxidation in alkali-silicate electrolytic solution. The thickness and microhardness of the oxide coatings were measured. The influence of current density on the growth rate of the coating was examined. The microstructure and phase composition of the coatings were investigated by means of scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. Moreover, the tensile strength of the Al alloy before and after microarc oxidation treatment were tested,and the fractography and morphology of the oxide coatings were observed using scanning electron microscope. It is found that the current density considerably influences the growth rate of the microarc oxidation coatings. The oxide coating is mainly composed of α-Al2 O3 and γ-Al2 O3, while high content of Si is observed in the superficial layer of the coating. The cross-section microhardness of 120 μm thick coating reaches the maximum at distance of 35 μm from the substrate/coating interface. The tensile strength and elongation of the coated Al alloy significantly decrease with increasing coating thickness. The microarc oxidation coatings greatly improve the wear resistance of Al alloy,but have high friction coefficient which changes in the range of 0.7 - 0.8. Under grease lubricating, friction coefficient is only 0.15 and wear loss is less than 1/10 of the loss under dry friction.

  6. Cross-sectional AEM preparation technique for ceramic-coated WC-Co cutting tools.

    Science.gov (United States)

    Ostreicher, K; Sung, C

    1993-04-15

    The preparation of cross-sectional specimens for AEM studies of materials such as ceramic coated tungsten carbide presents some unique problems. Pieces joined by the use of epoxides often separate at the interface between the WC and ceramic coating during the initial mechanical grinding and subsequent thinning process as a result of the vibration and physical strain placed on the sample. These problems have been overcome through the use of a preparation process which essentially encapsulates the sample within the confines of an epoxy filled quartz tube. This preparation process has allowed for facile AEM cross-sectional analysis of TiN/TiCN coatings on WC-Co substrates, and has revealed two distinct grain morphologies within the TiCN coating. PMID:8490235

  7. Fractal and multifractal characteristics of the PVD and CVD coatings deposited onto compound tool ceramics

    OpenAIRE

    W. Kwaśny; J. Mikuła

    2012-01-01

    Purpose: The goal of this work is the fractal and multifractal characteristics of the TiN and TiN+multiTiAlSiN+TiN coatings obtained in the PVD process, and of the TiN+Al2O3 coating obtained in the CVD process on the Al2O3+TiC oxide tool ceramics substrate.Design/methodology/approach: The investigations were carried out of the multi-edge inserts from the Al2O3+TiC oxide tool ceramics uncoated and coated with the TiN and TiN+multiTiAlSiN+TiN coatings deposited in the cathode arc evaporation CA...

  8. Fractal and multifractal characteristics of coatings deposited on pure oxide ceramics

    OpenAIRE

    W. Kwaśny; J. Mikuła; L.A. Dobrzański

    2006-01-01

    Purpose: The goal of this work is the fractal and multifractal characteristics of the TiN and TiN+multiTiAlSiN+TiN coatings obtained in the PVD process, and of the TiN+Al2O3 coating obtained in the CVD process on the Al2O3+ZrO2 oxide tool ceramics substrate.Design/methodology/approach: The investigations were carried out of the multi-edge inserts from the Al2O3+ ZrO2 oxide tool ceramics uncoated and coated with the TiN and TiN+multiTiAlSiN+TiN coatings deposited in the cathode arc evaporation...

  9. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  10. Entrapment of subtilisin in ceramic sol-gel coating for antifouling applications.

    Science.gov (United States)

    Regina, Viduthalai Rasheedkhan; Søhoel, Helmer; Lokanathan, Arcot Raghupathi; Bischoff, Claus; Kingshott, Peter; Revsbech, Niels Peter; Meyer, Rikke Louise

    2012-11-01

    Enzymes with antifouling properties are of great interest in developing nontoxic antifouling coatings. A bottleneck in developing enzyme-based antifouling coatings is to immobilize the enzyme in a suitable coating matrix without compromising its activity and stability. Entrapment of enzymes in ceramics using the sol-gel method is known to have several advantages over other immobilization methods. The sol-gel method can be used to make robust coatings, and the aim of this study was to explore if sol-gel technology can be used to develop robust coatings harboring active enzymes for antifouling applications. We successfully entrapped a protease, subtilisin (Savinase, Novozymes), in a ceramic coating using a sol-gel method. The sol-gel formulation, when coated on a stainless steel surface, adhered strongly and cured at room temperature in less than 8 h. The resultant coating was smoother and less hydrophobic than stainless steel. Changes in the coating's surface structure, thickness and chemistry indicate that the coating undergoes gradual erosion in aqueous medium, which results in release of subtilisin. Subtilisin activity in the coating increased initially, and then gradually decreased. After 9 months, 13% of the initial enzyme activity remained. Compared to stainless steel, the sol-gel-coated surfaces with active subtilisin were able to reduce bacterial attachment of both Gram positive and Gram negative bacteria by 2 orders of magnitude. Together, our results demonstrate that the sol-gel method is a promising coating technology for entrapping active enzymes, presenting an interesting avenue for enzyme-based antifouling solutions.

  11. Structure and mechanical properties of PVD gradient coatings deposited onto tool steels and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The paper presents investigation results of the structure and mechanical properties of gradient coatings deposited by cathodic arc evaporation - physical vapour deposition (CAE-PVD techniques onto the X40CrMoV5-1 hot work tool steel, HS6-5-2 high speed steel and SiAlON tool ceramics. The Ti(C,N, (Ti,AlN and (Al,Si,Cr N coatings were investigated.Design/methodology/approach: Microstructure was characterised using scanning and transmission electron microscopy. The phase composition of the investigated coatings was determined by means of the X-ray diffractometer. The chemical concentration changes of the coating components, and the substrate material were evaluated in virtue of tests carried out in the GDOS spectrometer. Tests of the coatings’ adhesion to the substrate material were made using the scratch test method.Findings: It was found out that the structure of the PVD coatings deposited onto all substrates is composed of fine crystallites. The investigations made by use of the glow discharge optical emission spectrometer indicate to the existence of the transition zone between the substrate material and the coating. The results show that all coatings present good adhesion. The critical load LC2, which is in the range 35-90 N, depends on the coating type and substrate. Good adhesion of the coatings deposited to the substrate should be connected with the existence of the transition zone. All the coatings are demonstrated by high hardness.Research limitations/implications: Ti(C,N, (Ti,AlN and (Al,Si,Cr N gradient coatings can be applied for cutting tools and hot working tools.Originality/value: Working out and testing PVD coatings obtained by tool ceramic and tool steels is a special future of development direction in a domain of thin coatings.

  12. Enhancement of Functional Ceramic Coating Performance by Gas Tunnel Type Plasma Spraying

    Science.gov (United States)

    Kobayashi, Akira

    2016-02-01

    A high-precision plasma system has been pursued for advanced thermal processing. The gas tunnel type plasma jet device developed by the author exhibits high energy density and also high efficiency. Among its various applications is the plasma spraying of ceramics such as Al2O3 and ZrO2. The performance of these ceramic coatings is superior to conventional ones. Properties such as the mechanical and chemical properties of the zirconia coatings were reported in previous studies. In this study, the enhancement of the performance of functional ceramic coatings by the gas tunnel type plasma spraying method was carried out using different powders. Results show that the alumina/zirconia composite system exhibited improvements of mechanical properties and corrosion resistance. The alumina/zirconia composite coating has the potential for use as a high functionally graded thermal barrier coating. Another application of the gas tunnel type plasma is for surface modification of metals. As an example, TiN films were formed in 5 s and, thick TiN coatings were easily obtained by gas tunnel type plasma reactive spraying.

  13. In-situ measurement of elastic modulus for ceramic top-coat at high temperature

    Institute of Scientific and Technical Information of China (English)

    齐红宇; 周立柱; 马海全; 杨晓光; 李旭

    2008-01-01

    The ceramic thermal barrier coatings (TBCs) play an increasingly important in advanced gas turbine engines because of their ability to further increase the engine operating temperature and reduce the cooling, thus help achieve future engine low emission, high efficiency and improve the reliability goals. Currently, there are two different processes such as the plasma spraying (PS) and the electron beam-physical vapor deposition (EB-PVD) techniques. The PS coating was selected to test the elastic modulus. Using the nanoindentation and resonant frequency method, the mechanical properties of ceramic top-coat were measured in-situ. According to the theory of the resonant frequency and composite beam, the testing system was set up including the hardware and software. The results show that the accurate characterization of the elastic properties of TBCs is important for stress-strain analysis and failure prediction. The TBCs systems are multi-layer material system. It is difficult to measure the elastic modulus of top-coat by tensile method. The testing data is scatter by nanoindentation method because of the microstructure of the ceramic top-coat. The elastic modulus of the top-coat between 20?1 150 ℃ is obtained. The elastic modulus is from 2 to 70 GPa at room temperature. The elastic modulus changes from 62.5 GPa to 18.6 GPa when the temperature increases from 20 ℃ to 1 150 ℃.

  14. Reactive synthesis Ti(CN)-based metal ceramic coating by electric-spark deposition

    Institute of Scientific and Technical Information of China (English)

    Hao Jianjun; Ma Luping; Li Jianchang; Zhao Jianguo; Ma Yuejin

    2009-01-01

    Electric-spark deposition (ESD) was adopted for depositing a Ti(CN)-based ceramic coating on the TC4 titanium alloy substrate using a laboratory-developed electric-spark deposition system, a nitrogen-sealed atmosphere and graphite electrode. The surface morphology, microstructure, interfacial behavior between the coatings and substrate, phase and element composition of the coatings were investigated by scanning electron microscope(SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). Microhardness profile was measured with a Vickers microhardness tester. The results show that metallurgical bond between the coating and substrate is realized and the phase of coatings are made up of Ti(CN ) spherocrystal and dendritic crystal, TiV and C. Ti(CN) ceramic particles, which is in-situ synthesized by the reaction among titanium from the substrate, carbon from the graphite electrode and nitrogen from the shielding nitrogen gas, is about 600nm and distributes dispersively among the coatings. Microhardness profile falls off with the coatings thickness increasing and the highest microhardness values of the superficial coating could be up to 1496HV, which is six times more than that of the substrate.

  15. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering

    2003-07-01

    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  16. Effects of single pulse energy on the properties of ceramic coating prepared by micro-arc oxidation on Ti alloy

    Science.gov (United States)

    Wang, Jun-Hua; Wang, Jin; Lu, Yan; Du, Mao-Hua; Han, Fu-Zhu

    2015-01-01

    The effects of single pulse energy on the properties of ceramic coating fabricated on a Ti-6Al-4V alloy via micro-arc oxidation (MAO) in aqueous solutions containing aluminate, phosphate, and some additives are investigated. The thickness, micro-hardness, surface and cross-sectional morphology, surface roughness, and compositions of the ceramic coating are studied using eddy current thickness meter, micro-hardness tester, JB-4C Precision Surface roughness meter, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Single pulse energy remarkably influences the ceramic coating properties. The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. The sizes of oxide particles, micro-pores and micro-cracks slightly increase with impulse width and single pulse energy. The main surface conversion products generated during MAO process in aqueous solutions containing aluminate are rutile TiO2, anatase TiO2, and a large amount of Al2TiO5. The effects of single pulse energy on the micro-hardness and phase composition of ceramic coating are not as evident as those of frequency and duty cycle.

  17. Salt spray corrosion test of micro-plasma oxidation ceramic coatings on Ti alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Ceramic coatings were prepared on Ti-6Al-4V alloy in NaAlO2 solution by micro-plasma oxidation (MPO). The salt spray teste of tne coated samples and the substrates were carried out in a salt spray test machine. The phase composition and surface morphology of the coatings were investigated by XRD and SEM. Severe corrosion occurred on the substrate surface, while there were no obvious corrosion phenomena on the coated samples. The coatings were composed of Al2TiO5 and a little α-Al2O3 and rutile TiO2, and the salt spray test did not change the composition of the coatings. The weight loss rate of the coatings decreased with increasing MPO time because of the increase in density and thickness of the coatings. The surface morphology of the coatings was influenced by salt spray corrosion test Among the coated samples, the coating prepared for 2 h has the best corrosion resistance under salt spray test.

  18. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  19. Interaction phenomena between ceramic coatings and liquid uranium alloys

    International Nuclear Information System (INIS)

    Owing to the high chemical reactivity of molten uranium alloys, the use of traditional graphite crucibles for casting fuel slugs for a sodium-cooled fast reactor (SFR) is problematic. Moreover, rare earth (RE) elements retained in the fuel slugs for an SFR, which are extracted from the spent fuel by pyro-processing, are more reactive than uranium melt. Therefore, in this study, Y2O3 single-layer coatings with thicknesses of approximately 50, 70, and 120 μm and double-layer coatings of TaC/Y2O3 and Y2O3/TaC were plasma-sprayed onto niobium substrates and tested for thermal shock resistance and compatibility against U-10 wt% Zr and U-10 wt% Zr-5 wt% RE melt. The Y2O3 single-layer coating, regardless of coating thickness, and the TaC/Y2O3 double-layer coating showed good contact at the interface between the coating and the niobium substrate, with no deterioration after the thermal cycling test. In the interaction studies, the single- and double-layer coatings showed good compatibility with the U-Zr melt. However, the Y2O3 coatings with thicknesses of approximately 50 and 70 μm showed severe penetration of the U-Zr-RE melt and reacted with the niobium substrate. The single-layer Y2O3 coating with a thickness of 120 μm and the double-layer TaC/Y2O3 coating exhibited the most promising performance among the candidate coatings. (author)

  20. Nanocrystalline, superhard, ductile ceramic coatings for roller-cone bit bearings

    Energy Technology Data Exchange (ETDEWEB)

    Namavar, F.; Colter, P.; Karimy, H. [Spire Corp., Bedford, MA (United States)] [and others

    1997-12-31

    The established method for construction of roller bits utilizes carburized steel, frequently with inserted metal bearing surfaces. This construction provides the necessary surface hardness while maintaining other desirable properties in the core. Protective coatings are a logical development where enhanced hardness, wear resistance, corrosion resistance, and surface properties are required. The wear properties of geothermal roller-cone bit bearings could be further improved by application of protective ceramic hard coatings consisting of nanometer-sized crystallites. Nanocrystalline protective coatings provide the required combination of hardness and toughness which has not been available thus far using traditional ceramics having larger grains. Increased durability of roller-cone bit bearings will ultimately reduce the cost of drilling geothermal wells through increased durability.

  1. Durability of zirconia thermal-barrier ceramic coatings on air-cooled turbine blades in cyclic jet engine operation

    Science.gov (United States)

    Liebert, C. H.; Jacobs, R. E.; Stecura, S.; Morse, C. R.

    1976-01-01

    Thermal barrier ceramic coatings of stabilized zirconia over a bond coat of Ni Cr Al Y were tested for durability on air cooled turbine rotor blades in a research turbojet engine. Zirconia stabilized with either yttria, magnesia, or calcia was investigated. On the basis of durability and processing cost, the yttria stabilized zirconia was considered the best of the three coatings investigated.

  2. Formation and Characterization of Ceramic Nanocomposite Crystalline Coatings on Aluminium by Anodization

    Institute of Scientific and Technical Information of China (English)

    M.Mubarak Ali; V.Raj

    2013-01-01

    Ceramic nanocomposite coatings have been synthesized on aluminium by using lithium sulphate electrolyte with zirconium silicate additive by anodization.The effects of current density (CD) on microhardness,structure,composition and surface topography of the oxide layer formed at various CDs (0.1-0.25 A/cm2) have been studied.Crystalline coatings formed at 0.25 A/cm2 have been (width 95 nm) observed with a relatively uniform distribution confirmed by scanning electron microscopy.Additionally,the average microhardness value of ceramic nanocomposite coatings fabricated from lithium sulphate-zirconium silicate bath is approximately 8.5 times higher than that of the as-received aluminium.The surface statistics of the coatings is discussed in detail to explain the roughness and related parameters for better understanding.These observations demonstrate the importance of surface statistics in controlling the morphology of the coatings and its properties.From the X-ray diffraction investigations,it can be concluded that the formed nanocomposite coatings are crystalline in nature and that the crystallinity of the coatings decreases with increasing applied current density.

  3. Oxidation resistance and mechanical properties of HfC nanowire-toughened ultra-high temperature ceramic coating for SiC-coated C/C composites

    Science.gov (United States)

    Ren, Jincui; Zhang, Yulei; Hu, Heng; Fei, Tian; Li, Hejun

    2016-01-01

    To improve the oxidation resistance of carbon/carbon (C/C) composites, a dense HfC nanowire-toughened ultra-high temperature ceramic multiphase coating was prepared on SiC-coated C/C composites by chemical vapor deposition (CVD) and pack cementation. The microstructure, mechanical and oxidation resistance properties of the coating were investigated. The results show that the HfC nanowires in the coating could suppress the cracking of the coating and then improve the toughness of the coating. The flexural property, thermal shock and isothermal oxidation resistance of the coating were all improved due to the incorporation of HfC nanowires.

  4. Fractal and multifractal characteristics of coatings deposited on pure oxide ceramics

    Directory of Open Access Journals (Sweden)

    W. Kwaśny

    2006-04-01

    Full Text Available Purpose: The goal of this work is the fractal and multifractal characteristics of the TiN and TiN+multiTiAlSiN+TiN coatings obtained in the PVD process, and of the TiN+Al2O3 coating obtained in the CVD process on the Al2O3+ZrO2 oxide tool ceramics substrate.Design/methodology/approach: The investigations were carried out of the multi-edge inserts from the Al2O3+ ZrO2 oxide tool ceramics uncoated and coated with the TiN and TiN+multiTiAlSiN+TiN coatings deposited in the cathode arc evaporation CAE PVD process, as well as with the TiN+Al2O3 coating obtained in the CVD process. Determining the fractal dimension and the multifractal analysis of the examined coatings were made basing on measurements obtained from the AFM microscope, using the projective covering method.Findings: Investigations carried out confirm that the fractal dimension and parameters describing the multifractal spectrum shape may be used for characterizing and comparing surfaces of coatings obtained in the PVD and CVD processes and of the substrate material from the Al2O3+ZrO2 oxide tool ceramics.Research limitations/implications: Investigation or relationship between parameters describing the multifractal spectrum and physical properties of the examined materials calls for further analyses.Originality/value: Investigations carried out confirm that the fractal dimension and parameters describing the multifractal spectrum shape may be used for characterizing and comparing surfaces of coatings obtained in the PVD and CVD processes.

  5. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    Science.gov (United States)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-06-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  6. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    Science.gov (United States)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-08-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  7. Finite element analysis on stresses field of normalized layer thickness within ceramic coating on aluminized steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Multilayer ceramic coatings were fabricated on steel substrate using a combined technique of hot dipping aluminum(HDA)and plasma electrolytic oxidation(PEO). A triangle of normalized layer thickness was created for describing thickness ratios of HDA/PEO coatings. Then, the effect of thickness ratio on stresses field of HDA/PEO coatings subjected to uniform normal contact load was investigated by finite element method. Results show that the surface tensile stress is mainly affected by the thickness ratio of Al layer when the total thickness of coating is unchanged. With the increase of Al layer thickness, the surface tensile stress rises quickly. When Al2O3 layer thickness increases, surface tensile stress is diminished. Meanwhile, the maximum shear stress moves rapidly towards internal part of HDA/PEO coatings. Shear stress at the Al2O3/Al interface is minimal when Al2O3 layer and Al layer have the same thickness.

  8. Composite Coatings with Ceramic Matrix Including Nanomaterials as Solid Lubricants for Oil-Less Automotive Applications

    Directory of Open Access Journals (Sweden)

    Posmyk A.

    2016-06-01

    Full Text Available The paper presents the theoretical basis of manufacturing and chosen applications of composite coatings with ceramic matrix containing nanomaterials as a solid lubricant (AHC+NL. From a theoretical point of view, in order to reduce the friction coefficient of sliding contacts, two materials are required, i.e. one with a high hardness and the other with low shear strength. In case of composite coatings AHC+NL the matrix is a very hard and wear resistant anodic oxide coating (AHC whereas the solid lubricant used is the nanomaterial (NL featuring a low shear strength such as glassy carbon nanotubes (GC. Friction coefficient of cast iron GJL-350 sliding against the coating itself is much higher (0.18-0.22 than when it slides against a composite coating (0.08-0.14. It is possible to reduce the friction due to the presence of carbon nanotubes, or metal nanowires.

  9. Effect of electroless coating parameters and ceramic particle size on fabrication of a uniform Ni–P coating on SiC particles

    OpenAIRE

    Beigi Khosroshahi, N.; Azari Khosroshahi, R.; Taherzadeh Mousavian, R.; Brabazon, Dermot

    2014-01-01

    The formation of a uniform nickel phosphorous (Ni–P) electroless (EL) coating on micronsized SiC particles was investigated in this study. Metal coated ceramic particles could be used in applications including as the fabrication of cast metal matrix composites.Such ceramic particles have a better wettability in molten metal. In this work, the effects of EL coating parameters, SiC particle size and morphology on the coating uniformity and mechanical bonding at the SiC/Ni–P interface were studi...

  10. Comparative analysis of electrophysical properties of ceramic tantalum pentoxide coatings, deposited by electron beam evaporation and magnetron sputtering methods

    Science.gov (United States)

    Donkov, N.; Mateev, E.; Safonov, V.; Zykova, A.; Yakovin, S.; Kolesnikov, D.; Sudzhanskaya, I.; Goncharov, I.; Georgieva, V.

    2014-12-01

    Ta2O5 ceramic coatings have been deposited on glass substrates by e-beam evaporation and magnetron sputtering methods. For the magnetron sputtering process Ta target was used. X-ray diffraction measurements show that these coatings are amorphous. XPS survey spectra of the ceramic Ta2O5 coatings were obtained. All spectra consist of well-defined XPS lines of Ta 4f, 4d, 4p and 4s; O 1s; C 1s. Ta 4f doublets are typical for Ta2O5 coatings with two main peaks. Scanning electron microscopy and atomic force microscopy images of the e-beam evaporated and magnetron sputtered Ta2O5 ceramic coatings have revealed a relatively flat surface with no cracks. The dielectric properties of the tantalum pentoxide coatings have been investigated in the frequency range of 100 Hz to 1 MHz. The electrical behaviour of e-beam evaporated and magnetron sputtered Ta2O5 ceramic coatings have also been compared. The deposition process conditions principally effect the structure parameters and electrical properties of Ta2O5 ceramic coatings. The coatings deposited by different methods demonstrate the range of dielectric parameters due to the structural and stoichiometric composition changes

  11. Production of nano-ceramic coatings on titanium implants

    Science.gov (United States)

    Fomin, A. A.; Rodionov, I. V.; Fomina, M. A.; Petrova, N. V.

    2015-03-01

    Composite titania coatings modified with hydroxyapatite nanoparticles were obtained on intraosseous implants fabricated from commercially pure titanium and titanium alloy Ti-2.5Al-5Mo-5V. The present study aims to identify consistency changes of morphological characteristics and physico-mechanical properties of titanium items coatings obtained by oxidation during induction heat treatment and modification with colloidal hydroxyapatite nanoparticles. The influence of temperature between 600 and 1200 °C and duration of thermal modification from 1 to 300 s was studied. It was established that high hardness about 6.7±1.9 GPa for nanocrystalline TiO2 coatings and 19.2±0.6 GPa for nanoceramic "TiO2+HAp" coatings is reached at 1000 °C and 120 s.

  12. Laser drilling of a superalloy coated with ceramic

    Science.gov (United States)

    Forget, P.; Jeandin, M.; Lechervy, P.; Varela, D.

    An Nd:YAG rod laser was used to drill small holes in conventional Hastelloy X sheets coated with yttria-stabilized zirconia plasma sprayed onto an MCrAlY bond coat, also deposited by conventional air plasma spraying. The effects of the principal laser parameters, such as pulse length, pulse rate, and power density are determined, and thermal models are developed. Coupled with the energy-matter balance, the models can be used to optimize the laser drilling parameters.

  13. On the Anelastic Behavior of Plasma Sprayed Ceramic Coatings: Observations, Characterizations and Applications

    Science.gov (United States)

    Dwivedi, Gopal

    Plasma sprayed ceramic materials contain an assortment of microstructural defects, including pores, cracks, and interfaces arising from the droplet based assemblage of the spray deposition technique. The defective architecture of the deposits introduces a novel "anelastic" response in the coatings comprising of their non-linear and hysteretic stress-strain relationship under mechanical loading. It has been established that this anelasticity can be attributed to the relative movement of the embedded defects under varying stresses; while the non-linear response of the coatings arises from the opening/closure of defects, hysteresis is produced by the frictional sliding among defect surfaces. Recent studies have indicated that anelastic behavior of coatings can be a unique descriptor of their mechanical behavior and related to the defect configuration. In this dissertation, a multi-variable study employing systematic processing strategies was conducted to augment the understanding on various aspects of the reported anelastic behavior. Enhancements to bi-layer curvature measurement technique allowed for reliable and repeatable quantification of the anelastic response, enabling extraction of three anelastic parameters; elastic modulus, non-linear degree and hysteresis degree. This allowed for further exploration of the process space enabling controlled introduction of anelasticity in thermal sprayed ceramic coatings. This dissertation reports on these findings by first describing the experimental advancements in bilayer curvature measurements via thermal cycling of a coated beam. This experimental development allowed assessment of sensitivity and repeatability of the obtained anelastic parameters to varying microstructures imposed by processing excursions. Subsequently, controlled modification of anelasticity was achieved through material and process parameters as well as through extrinsic modification of the defects within the microstructure. The results suggest that

  14. Effect of nano-hydroxyapatite coating on the osteoinductivity of porous biphasic calcium phosphate ceramics

    Science.gov (United States)

    2014-01-01

    Background Porous biphasic calcium phosphate (BCP) ceramics exhibit good biocompatibility and bone conduction but are not inherently osteoinductive. To overcome this disadvantage, we coated conventional porous BCP ceramics with nano-hydroxyapatite (nHA). nHA was chosen as a coating material due to its high osteoinductive potential. Methods We used a hydrothermal deposition method to coat conventional porous BCP ceramics with nHA and assessed the effects of the coating on the physical and mechanical properties of the underlying BCP. Next, its effects on mesenchymal stem cell (MSC) attachment, proliferation, viability, and osteogenic differentiation were investigated. Results nHA formed a deposited layer on the BCP surface, and synthesized nHA had a rod-like shape with lengths ranging from ~50–200 nm and diameters from ~15–30 mm. The nHA coating did not significantly affect the density, porosity, flexural strength, or compressive strength of the underlying BCP (P > 0.1). Scanning electron microscopy showed MSC attachment to the scaffolds, with a healthy morphology and anchorage to nHA crystals via cytoplasmic processes. The densities of MSCs attached on BCP and nHA-coated BCP scaffolds were 62 ± 26 cells/mm2 and 63 ± 27 cells/mm2 (P > 0.1), respectively, after 1 day and 415 ± 62 cells/mm2 and 541 ± 35 cells/mm2 (P < 0.05) respectively, after 14 days. According to an MTT assay, MSC viability was higher on nHA-coated BCP scaffolds than on BCP scaffolds (P < 0.05). In addition, MSCs on nHA-coated BCP scaffolds produced more alkaline phosphatase, collagen type I, and osteocalcin than MSCs on BCP scaffolds (P < 0.05). Conclusions Our results demonstrate that BCP scaffolds coated with nHA were more conducive for MSC adhesion, proliferation, and osteogenic differentiation than conventional, uncoated BCP scaffolds, indicating that nHA coating can enhance the osteoinductive potential of BCP ceramics, making this material more

  15. The evaluation of integrity and elasticity of thermally sprayed ceramic coatings by ultrasonics

    Energy Technology Data Exchange (ETDEWEB)

    Kauppinen, P. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

    1997-12-31

    Thermally sprayed ceramic coatings are widely used in industrial applications where the coated component is subject to, e.g. high thermal loads or mechanical wear. The mechanical properties of the coating are finally created in the coating process and the chemical composition of the powder used as raw material can only give some hints about the properties of the final coating. Several non-destructive testing techniques are available for the detection of defects in ceramic materials or for the evaluation of density and density variations. In addition to this, ultrasonic techniques can be used for quantitative evaluation of elastic properties of materials. This evaluation is based on the measurement of sound velocities of different wave modes in the material and is normally applied only to relatively simple-shaped specimens having parallel surfaces. Acoustic microscopy operating at very high (> 100 MHz) frequencies has been used to measure the sound velocities in homogeneous and thin coatings. With this type of equipment, reliable and accurate results have been achieved in laboratory measurements. A lot of development work has been carried out world-wide to develop the measurement techniques and acoustic lenses (transducers) used in acoustic microscopy. However, less attention has been paid on the development of techniques for industrial applications on-site. The present work was focused on the development of measurement techniques for industrial applications. A new type of large-aperture low-frequency transducer was designed and constructed for the measurement of sound velocities in thermally sprayed ceramic coatings. The major difference to the lenses used in acoustic microscopy is that in the new transducer no separate lens is needed for focusing the sound beam. The piezoelectric element in the new transducer is a plastic (PVDF)-film that can be shaped to create the required focus. The practical measurement of the sound velocity is based on a modification of the V

  16. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation process for marine applications

    Indian Academy of Sciences (India)

    V V Narulkar; S Prakash; K Chandra

    2007-08-01

    The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under anodic oxidation in which ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is greatly improved. In this paper, a dense ceramic oxide coating, ∼ 20 m thick, was prepared on an Y1 magnesium alloy through microarc oxidation in a Na3SiO3–Na2WO4–KOH–Na2EDTA electrolytic solution. The property of corrosion resistance of ceramic coating was studied by CS300P electrochemistry–corrosion workstation, and the main impact factor of the corrosion resistance was also analysed. Microstructure and phase composition were analysed by SEM and XRD. The microhardness of the coating was also measured. The basic mechanism of microarc coating formation is explained in brief. The results show that the corrosion resistance property of microarc oxidation coating on the Y1 magnesium surface is superior to the original samples in the 3.5 wt% NaCl solutions. The microarc oxidation coating is relatively dense and uniform, mainly composed of MgO, MgAl2O4 and MgSiO3. The microhardness of the Y1 magnesium alloy surface attained 410 HV, which was much larger than that of the original Y1 magnesium alloy without microarc oxidation.

  17. Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    International Nuclear Information System (INIS)

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials

  18. Fractal and multifractal characteristics of CVD coatings deposited onto the nitride tool ceramics

    Directory of Open Access Journals (Sweden)

    W. Kwaśny

    2007-01-01

    Full Text Available Purpose: The goal of this work is the fractal and multifractal characteristics of the TiN+Al2O3 and Al2O3+TiNcoatings obtained in the CVD process on the Si3N4 tool ceramics substrate.Design/methodology/approach: The investigations were carried out of the multi-edge inserts from the Si3N4nitride tool ceramics uncoated and coated with the TiN+Al2O3 and Al2O3+TiN coatings deposited in the CVDprocess. Determining the fractal dimension and the multifractal analysis of the examined coatings were madebasing on measurements obtained from the AFM microscope, using the projective covering method.Findings: Investigations carried out confirm that the fractal dimension and parameters describing themultifractal spectrum shape may be used for characterizing and comparing surfaces of coatings obtained inthe CVD processes and of the substrate material from the Si3N4 nitride tool ceramics.Research limitations/implications: Investigation or relationship between parameters describing the multifractalspectrum and physical properties of the examined materials calls for further analyses.Originality/value: Employment of multifractal geometry in materials engineering provides the opportunity to workout more complete, also quantitative, characteristics of properties of the investigated objects. Multifractal analysismakes it possible to characterise in the quantitative way the extent of irregularities of the analysed surface.

  19. Surface engineering glass-metal coatings designed for induction heating of ceramic components

    Science.gov (United States)

    Khan, Amir Azam; Labbe, Jean Claude

    2014-06-01

    The term Surface Engineering is of relatively recent origin and use, however, the use of coatings and treatments to render surfaces of materials more suitable for certain application or environment is not new. With the advent of Vacuum Technology, Surface Engineering has gained a whole new impetus, whereby expensive materials with adequate mechanical, chemical and thermal properties are being coated or treated on their surfaces in order to achieve what is called as Surface Engineered materials. The present paper presents an overview of recent achievements in Surface Engineering and gives a detailed view of a specific application where glass-metal composite coatings were deposited on ceramic components in order to render them sensitive to induction heating. Sintered glaze coatings containing silver particles in appropriate concentration can be used for the induction heating of porcelain. Mixtures of glass ceramic powders with silver are used to prepare self-transfer patterns, which are deposited over porcelain. Several configurations of these coatings, which are aesthetic to start with, are employed and heating patterns are recorded. The microstructure of these coatings is discussed in relation to the heating ability by a classical household induction system. The results show that this technique is practical and commercially viable.

  20. Surface engineering glass-metal coatings designed for induction heating of ceramic components

    International Nuclear Information System (INIS)

    The term Surface Engineering is of relatively recent origin and use, however, the use of coatings and treatments to render surfaces of materials more suitable for certain application or environment is not new. With the advent of Vacuum Technology, Surface Engineering has gained a whole new impetus, whereby expensive materials with adequate mechanical, chemical and thermal properties are being coated or treated on their surfaces in order to achieve what is called as Surface Engineered materials. The present paper presents an overview of recent achievements in Surface Engineering and gives a detailed view of a specific application where glass-metal composite coatings were deposited on ceramic components in order to render them sensitive to induction heating. Sintered glaze coatings containing silver particles in appropriate concentration can be used for the induction heating of porcelain. Mixtures of glass ceramic powders with silver are used to prepare self-transfer patterns, which are deposited over porcelain. Several configurations of these coatings, which are aesthetic to start with, are employed and heating patterns are recorded. The microstructure of these coatings is discussed in relation to the heating ability by a classical household induction system. The results show that this technique is practical and commercially viable

  1. A new high temperature resistant glass–ceramic coating for gas turbine engine components

    Indian Academy of Sciences (India)

    Someswar Datta; Sumana Das

    2005-12-01

    A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required working temperature (1000°C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal–ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.

  2. Additive manufacturing of Ti-Si-N ceramic coatings on titanium

    International Nuclear Information System (INIS)

    Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENSTM) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV0.2) > 100% Ti-N coating (1846 ± 68.5 HV0.2) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV0.2). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance

  3. Additive manufacturing of Ti-Si-N ceramic coatings on titanium

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yanning; Sahasrabudhe, Himanshu; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

    2015-08-15

    Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENS{sup TM}) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV{sub 0.2}) > 100% Ti-N coating (1846 ± 68.5 HV{sub 0.2}) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV{sub 0.2}). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance.

  4. Effects of silica coating and silane surface conditioning on the bond strength of rebonded metal and ceramic brackets

    OpenAIRE

    Saadet Atsü; Bülent Çatalbaş; Ibrahim Erhan Gelgör

    2011-01-01

    OBJECTIVE: The aim of this study was to evaluate the effects of tribochemical silica coating and silane surface conditioning on the bond strength of rebonded metal and ceramic brackets. MATERIAL AND METHODS: Twenty debonded metal and 20 debonded ceramic brackets were randomly assigned to receive one of the following surface treatments (n=10 for each group): (1) sandblasting (control); (2) tribochemical silica coating combined with silane. Brackets were rebonded to the enamel surface on the la...

  5. Influence of the PVD and CVD technologies on the residual macro- stresses and functional properties of the coated tool ceramics

    OpenAIRE

    L.A. Dobrzański; S. Skrzypek; D. Pakuła; J. Mikuła; A. Křiž

    2009-01-01

    Purpose: The goal of this work is to compare the macro-stresses as well as mechanical and functional properties of the PVD and CVD coatings deposited on oxide and nitride ceramics tool.Design/methodology/approach: In the paper the residual macro-stresses of PVD and CVD coatings deposited on tool ceramics substrates, measured with the application of the grazing angle X-ray diffraction geometry are compared in relation to the fundamental mechanical properties like hardness and adhesion.Findings...

  6. Development of wear-resistant ceramic coatings for diesel engine components. Volume 1, Coating development and tribological testing: Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. [Cummins Engine Co., Inc., Columbus, IN (United States)

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ``ring`` samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased ``soot sensitivity`` is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  7. Intergranular metal phase increases thermal shock resistance of ceramic coating

    Science.gov (United States)

    Carpenter, H. W.

    1966-01-01

    Dispersed copper phase increases the thermal shock resistance of a plasma-arc-sprayed coating of zirconia used as a heat barrier on a metal substrate. A small amount of copper is deposited on the granules of the zirconia powder before arc-spraying the resultant powder composite onto the substrate.

  8. Calcium phosphate glass-ceramics for bioactive coating on a β-titanium alloy

    International Nuclear Information System (INIS)

    The formation of a porous coating is the decisive feature for the bio-compatibility of silica-free calcium phosphate glass ceramics on alloy surfaces like the β-Ti structured Ti-29Nb-13Ta-4.6Zr used in this work. The ceramic composition is highly important: 50CaO-40P2O5-7Na2O-3TiO2 glass powder produces a pore-free coating unable to bind hydroxyapatite, whereas 60CaO-30P2O5-7Na2O-3TiO2 glass incorporates pores from which a crystalline hydroxyapatite phase can grow over the surface from simulated body fluid (see Figure). (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  9. Glass-(nAg, nCu biocide coatings on ceramic oxide substrates.

    Directory of Open Access Journals (Sweden)

    Leticia Esteban-Tejeda

    Full Text Available The present work was focused on obtaining biocide coatings constituted by a glassy soda-lime matrix containing silver or copper nanoparticles on ceramic (alumina and zirconia based substrates. Both glassy coatings showed a high biocide activity against Gram-, Gram+ bacteria and yeast, reducing cell numbers more than three logarithms. Silver nanoparticles had a significantly higher biocide activity than copper nanoparticles, since the lixiviation levels required to reduce cell numbers more than 3 logarithms was of almost 1-2 µg/cm(2 in the case of silver nanoparticles, and 10-15 µg/cm(2 for the copper nanoparticles.

  10. Glass-(nAg, nCu) Biocide Coatings on Ceramic Oxide Substrates

    Science.gov (United States)

    Esteban-Tejeda, Leticia; Malpartida, Francisco; Díaz, Luis Antonio; Torrecillas, Ramón; Rojo, Fernando; Moya, José Serafín

    2012-01-01

    The present work was focused on obtaining biocide coatings constituted by a glassy soda-lime matrix containing silver or copper nanoparticles on ceramic (alumina and zirconia based) substrates. Both glassy coatings showed a high biocide activity against Gram−, Gram+ bacteria and yeast, reducing cell numbers more than three logarithms. Silver nanoparticles had a significantly higher biocide activity than copper nanoparticles, since the lixiviation levels required to reduce cell numbers more than 3 logarithms was of almost 1–2 µg/cm2 in the case of silver nanoparticles, and 10–15 µg/cm2 for the copper nanoparticles. PMID:22427967

  11. Study of the influence of ceramic thermal coating on the aircraft blade vibration

    Directory of Open Access Journals (Sweden)

    Daniel Dragomir-Stanciu

    2014-05-01

    Full Text Available The paper analyzes the influence of the ceramic layer on the vibration of the high pressure stage turbine blades in take-off transient conditions. As reference model, the high pressure stage blades of the Tumanski R13 jet engine were considered. The analyse was done using the Ansys 14.5. The vibration eigenmodes and eigenvalues for the blade with and without a ZrO2/3%Y2O3 deposited coating are compared.

  12. Synergistic effect between nano-ceramic lubricating additives and electroless deposited Ni-W-P coating

    Science.gov (United States)

    Chen, Min; Cheng, Wushan; Zhao, Zuxin; Huang, Xiaobo

    2013-01-01

    The major solving ways for the material wear are surface modification and lubrication. Currently, the researches at home and abroad are all limited to the single study of either nano-lubricating oil additive or electroless deposited coating. The surface coating has high hardness and high wear resistance, however, the friction reduction performance of the coating with high hardness is not good, the thickness of the coating is limited, and the coating can not regenerate after wearing. The nano-lubricating additives have good tribological performance and self-repair function, but under heavy load, the self-repair rate to the worn surface with the nano-additives is smaller than the wearing rate of the friction pair. To solve the above problems, the Ni-W-P alloy coating and deposition process with excellent anti-wear, and suitable for industrial application were developed, the optimum bath composition and process can be obtained by studying the influence of the bath composition, temperature and PH value to the deposition rate and the plating solution stability. The tribological properties as well as anti-wear and friction reduction mechanism of wear self-repair nano-ceramic lubricating additives are also studied. The ring-block abrasion testing machine and energy dispersive spectrometer are used to explore the internal relation between the coating and the nano-lubricating oil additives, and the tribology mechanism, to seek the synergetic effect between the two. The test results show that the wear resistance of Ni-W-P alloy coating (with heat treatment and in oil with nano-ceramic additives) has increased hundreds times than 45 steel as the metal substrate in basic oil, the friction reduction performance is improved. This research breaks through the bottleneck of previous separate research of the above-mentioned two methods, and explores the combination use of the two methods in industrial field.

  13. METAL-CERAMIC INTERFACES IN LASER COATED ALUMINUM-ALLOYS

    NARCIS (Netherlands)

    ZHOU, XB; DEHOSSON, JTM

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with alpha-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product alpha-Al2O3 layer of a thickness of 100 mum was cre

  14. Metal-Ceramic Interfaces in Laser Coated Aluminium Alloys

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with α-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product α-Al2O3 layer of a thickness of 100 µm was created whic

  15. Property Evaluation and Damage Evolution of Environmental Barrier Coatings and Environmental Barrier Coated SiC/SiC Ceramic Matrix Composite Sub-Elements

    Science.gov (United States)

    Zhu, Dongming; Halbig, Michael; Jaskowiak, Martha; Hurst, Janet; Bhatt, Ram; Fox, Dennis S.

    2014-01-01

    This paper describes recent development of environmental barrier coatings on SiC/SiC ceramic matrix composites. The creep and fatigue behavior at aggressive long-term high temperature conditions have been evaluated and highlighted. Thermal conductivity and high thermal gradient cyclic durability of environmental barrier coatings have been evaluated. The damage accumulation and complex stress-strain behavior environmental barrier coatings on SiCSiC ceramic matrix composite turbine airfoil subelements during the thermal cyclic and fatigue testing of have been also reported.

  16. Raman microscopic studies of PVD deposited hard ceramic coatings

    CERN Document Server

    Constable, C P

    2000-01-01

    GPa were deposited onto SS and HSS substrates. Subsequent Raman measurements found a correlation coefficient of 0.996 between Raman band position and stress (determined via XRD methods). In addition, there was also a similar correlation coefficient observed between hardness and Raman shift (cm sup - sup 1). The application of mechanical stresses on a TiAICrN coating via a stress rig was investigated and tensile and compressive shifts were observed. stresses caused by the scratching process. These shifts were found to be the largest at the edges of scratches. The Raman mapping of 'droplets', a defect inherent to PVD deposition processes, found that higher compressive stresses and large amounts of disorder occurred for coating growth onto droplets. Strategies designed to evaluate the ability of Raman microscopy to monitor the extent of real wear on cutting tools were evaluated. The removal of a coating layer and subsequent detection of a base layer proved successful. This was then expanded to real wear situatio...

  17. Ceramic coatings on diesel engine components. Period covered: January 1979-August 1979

    Energy Technology Data Exchange (ETDEWEB)

    Kvernes, I; Lillerud, K P

    1979-10-01

    Diesel engines with imporved thermal efficiency and fuel economy or flexibility will be required to meet automotive energy conservation goals. These goals can be met by minimizing engine heat loss to the coolant, i.e., by the use of a thermal insulating barrier on the interior surfaces of the combustion space. The development and testing of ceramic coatings for diesel engine components are discussed. These coatings include oxides of Al, Cr, Zr, Mg, Si, Ti, and Ca, and Mo and Ch carbides. Data on their application and thermodynamic and wear characteristics are presented. It was concluded that, although the spraying processes used have not been optimized, plasma-spray technology has made it possible to coat diesel engine parts with ceramic materials. Preliminary results show that, relative to valves and piston crowns: stabilized ZrO/sub 2/ coating under certain conditions increases the working life of various components; higher combustion temperature may improve the thermal efficiency by increased turbocharger air delivery; reduction in the component temperatures decreases the thermal stresses; the ZrO/sub 2/.MgO shows improved corrosion resistance in combustion gases compared to ZrO/sub 2/.Y/sub 2/O/sub 3/ and ZrO/sub 2/.CaO; the limitations of the coatings have to be defined in more detail; and the adherence of thicker coatings has to be improved. Optimization of the spraying process with respect to particle fusion is necessary. Also, Mo and Ch carbide coatings were found to increase the service life of piston rings. (LCL)

  18. Physical and Electromagnetic Properties of Customized Coatings for SNS Injection Ceramic Chambers and Extraction Ferrite Kickers

    CERN Document Server

    Hseuh Hsiao Chaun; He, Ping; Henderson, Stuart; Pai, Chien; Raparia, Deepak; Todd, Robert J; Wang, Lanfa; Wei, Jie; Weiss, Daniel; Yung Lee, Yong

    2005-01-01

    The inner surfaces of the 248 m SNS accumulator ring vacuum chambers are coated with ~100 nm of titanium nitride (TiN) to reduce the secondary electron yield (SEY) of the chamber walls. All the ring inner surfaces are made of stainless or inconel, except those of the injection and extraction kickers. Ceramic vacuum chambers are used for the 8 injection kickers to avoid shielding of a fast-changing kicker field and to reduce eddy current heating. The internal diameter was coated with Cu to reduce the beam coupling impedance and provide passage for beam image current, and a TiN overlayer to reduce SEY. The ferrite surfaces of the 14 extraction kicker modules were coated with TiN to reduce SEY. Customized masks were used to produce coating strips of 1 cm x 5 cm with 1 to 1.5 mm separation among the strips. The masks maximized the coated area to more than 80%, while minimizing the eddy current effect to the kicker rise time. The coating method, as well as the physical and electromagnetic properties of the coating...

  19. Porous biphasic calcium phosphate ceramics coated with nano-hydroxyapatite and seeded with mesenchymal stem cells for reconstruction of radius segmental defects in rabbits.

    Science.gov (United States)

    Hu, Jianzhong; Yang, Zhiming; Zhou, Yongchun; Liu, Yong; Li, Kaiyang; Lu, Hongbin

    2015-11-01

    The osteoconduction of porous biphasic calcium phosphate (BCP) ceramics has been widely reported. In a previous study, we demonstrated that applying a nano-hydroxyapatite (nHA) coating enhances the osteoinductive potential of BCP ceramics, making these scaffolds more suitable for bone tissue engineering applications. The aim of the present study was to determine the effects of reconstructing radius defects in rabbits using nHA-coated BCP ceramics seeded with mesenchymal stem cells (MSCs) and to compare the bone regeneration induced by different scaffolds. Radius defects were created in 20 New Zealand rabbits, which were divided into four groups by treatment: porous BCP ceramics (Group A), nHA-coated porous BCP ceramics (Group B), porous BCP ceramics seeded with rabbit MSCs (Group C), and nHA-coated porous BCP ceramics seeded with rabbit MSCs (Group D). After in vitro incubation, the cell/scaffold complexes were implanted into the defects. Twelve weeks after implantation, the specimens were examined macroscopically and histologically. Both the nHA coating and seeding with MSCs enhanced the formation of new bone tissue in the BCP ceramics, though the osteoinductive potential of the scaffolds with MSCs was greater than that of the nHA-coated scaffolds. Notably, the combination of nHA coating and MSCs significantly improved the bone regeneration capability of the BCP ceramics. Thus, MSCs seeded into porous BCP ceramics coated with nHA may be an effective bone substitute to reconstruct bone defects in the clinic.

  20. The ceramic coatings bonding under ultrasonic control; L'adherence des revetements ceramiques sous controle ultrasonore

    Energy Technology Data Exchange (ETDEWEB)

    Bossuat, B. [Cetim-Centre Technique des Industries Mecaniques, 30 - Senlis (France)

    2001-07-01

    The plasma spaying of ceramic coating is largely used in the nuclear and aeronautic industries. To control these coatings integrity destructive tests are today used. In correlation with the destructive tests, an ultrasonic testing has been developed. It is presented and discussed in this paper. (A.L.B.)

  1. Improved performance of strontium aluminate luminous coating on the ceramic surface

    Energy Technology Data Exchange (ETDEWEB)

    Gao Fang [College of Chemistry and Chemical Engineering (China); Xiong Zhaoxian; Xue Hao; Liu Yongxi [College of Materials, Xiamen University, Xiamen 361005 (China)], E-mail: zxxiong@xmu.edu.cn

    2009-03-01

    Phosphor of strontium aluminate co-actived by Eu{sup 2+} and Dy{sup 3+} is one kind of important afterglow luminescent materials. In this paper, the phosphors were used with transparent glaze for an inorganic luminous coating on the ceramic surface, which was stable even at high temperature. The chemical structure and microstructure of the luminous coating were identified with X-ray diffraction (XRD) and observed with scanning electron microscopy (SEM), respectively. The photoluminescence of the coating was measured by a HITACHI F-4500 fluorescence spectrophotometer. The afterglow property was recorded by a ST-86LA-3 brightness meter. The samples behaved good performances such as high lighting brightness and long after-glowing time.

  2. Improved performance of strontium aluminate luminous coating on the ceramic surface

    Science.gov (United States)

    Gao, Fang; Xiong, Zhaoxian; Xue, Hao; Liu, Yongxi

    2009-03-01

    Phosphor of strontium aluminate co-actived by Eu2+ and Dy3+ is one kind of important afterglow luminescent materials. In this paper, the phosphors were used with transparent glaze for an inorganic luminous coating on the ceramic surface, which was stable even at high temperature. The chemical structure and microstructure of the luminous coating were identified with X-ray diffraction (XRD) and observed with scanning electron microscopy (SEM), respectively. The photoluminescence of the coating was measured by a HITACHI F-4500 fluorescence spectrophotometer. The afterglow property was recorded by a ST-86LA-3 brightness meter. The samples behaved good performances such as high lighting brightness and long after-glowing time.

  3. Environmental/Thermal Barrier Coatings for Ceramic Matrix Composites: Thermal Tradeoff Studies

    Science.gov (United States)

    Murthy, Pappu L. M.; Brewer, David; Shah, Ashwin R.

    2007-01-01

    Recent interest in environmental/thermal barrier coatings (EBC/TBCs) has prompted research to develop life-prediction methodologies for the coating systems of advanced high-temperature ceramic matrix composites (CMCs). Heat-transfer analysis of EBC/TBCs for CMCs is an essential part of the effort. It helps establish the resulting thermal profile through the thickness of the CMC that is protected by the EBC/TBC system. This report documents the results of a one-dimensional analysis of an advanced high-temperature CMC system protected with an EBC/TBC system. The one-dimensional analysis was used for tradeoff studies involving parametric variation of the conductivity; the thickness of the EBC/TBCs, bond coat, and CMC substrate; and the cooling requirements. The insight gained from the results will be used to configure a viable EBC/TBC system for CMC liners that meet the desired hot surface, cold surface, and substrate temperature requirements.

  4. Microstructure and Corrosion Resistance of Cr7C3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    LIU Junbo

    2007-01-01

    A new type in situ Cr7C3/γ-Fe ceramal composite coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The ceramal composite coating has a rapidly solidified microstructure consisting of primary Cr7C3 and the Cr7C3/γ-Fe eutectics, and is metallurgically bonded to the degree C steel substrate. The corrosion resistances of the coating in water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl were evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion-resisting properties of the constituting phase and the rapidly solidified homogeneous microstructure, the plasma clad ceramal composite coating exhibits excellent corrosion resistance in the water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl.

  5. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Benkel, Samantha; Zhu, Dongming

    2011-01-01

    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  6. Severe wear behaviour of alumina balls sliding against diamond ceramic coatings

    Indian Academy of Sciences (India)

    ANURADHA JANA; NANDADULAL DANDAPAT; MITUN DAS; VAMSI KRISHNA BALLA; SHIRSHENDU CHAKRABORTY; RAJNARAYAN SAHA; AWADESH KUMAR MALLIK

    2016-04-01

    At present alumina is themost widely used bio-ceramic material for implants.However, diamond surface offers very good solid lubricant for different machinery, equipment including biomedical implants (hip implants, knee implants, etc.), since the coefficient of friction (COF) of diamond is lower than alumina. In this tribological study, alumina ball was chosen as the counter body material to show better performance of the polycrystalline diamond (PCD) coatings in biomedical load-bearing applications.Wear and friction data were recorded for microwave plasma chemical vapour deposition (MWCVD) grown PCD coatings of four different types, out of which two sampleswere as-deposited coatings, one was chemo-mechanically polished and the other diamond sample was made free standing by wet-chemical etching of the silicon wafer. The coefficient of friction of the MWCVD grown PCD against Al$_2$O$_3$ ball under dry ambient condition was found in the range of 0.29–0.7, but in the presence of simulated body fluid, the COF reduces significantly, in the range of 0.03–0.36. The samples were then characterized by Raman spectroscopy for their quality, by coherence scanning profilometer for surface roughness and by electron microscopy for their microstructural properties. Alumina balls worn out ($14.2 \\times 10^{−1}$ mm$^3$) very rapidly with zero wear for diamond ceramic coatings. Since the generation of wear particle is the main problem for load-bearing prosthetic joints, it was concluded that the PCD material can potentially replace existing alumina bio-ceramic for their bettertribological properties.

  7. Ceramics reinforced metal base composite coatings produced by CO II laser cladding

    Science.gov (United States)

    Yang, Xichen; Wang, Yu; Yang, Nan

    2008-03-01

    Due to the excellent performance in high strength, anti-temperature and anti-wear, ceramics reinforced metal base composite material was used in some important fields of aircraft, aerospace, automobile and defense. The traditional bulk metal base composite materials are the expensive cost, which is limited in its industrial application. Development of laser coating of ceramics reinforced metal base composite is very interesting in economy. This paper is focused on three laser cladding ceramics coatings of SiC particle /Al matrix , Al IIO 3 powder/ Al matrix and WC + Co/mild steel matrix. Powder particle sizes are of 10-60μm. Chemical contents of aluminum matrix are of 3.8-4.0% Cu, 1.2-1.8% Mg, 0.3-0.99% Mn and balance Al. 5KW CO II laser, 5 axes CNC table, JKF-6 type powder feeder and co-axis feeder nozzle are used in laser cladding. Microstructure and performance of laser composite coatings have been respectively examined with OM,SEM and X-ray diffraction. Its results are as follows : Microstructures of 3C-,6H- and 5H- SiC particles + Al + Al 4SiC 4 + Si in SiC/Al composite, hexagonal α-Al IIO 3 + cubic γ-Al IIO 3 + f.c.c Al in Al IIO 3 powder/ Al composite and original WC particles + separated WC particles + eutectic WC + γ-Co solid solution + W IIC particles in WC + Co/steel coatings are respectively recognized. New microstructures of 5H-SiC in SiC/Al composite, cubic γ-Al IIO 3 in Al IIO 3 composite and W IIC in WC + Co/ steel composite by laser cladding have been respectively observed.

  8. Thermal Conductivity and Water Vapor Stability of HfO2-based Ceramic Coating Materials

    Science.gov (United States)

    Zhu, Dongming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2- 15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermaVenvironmenta1 barrier coating applications will also be discussed.

  9. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  10. Structural Characteristics of TiO2 Ceramic Coating by Micro-Plasma Oxidation

    Institute of Scientific and Technical Information of China (English)

    GAO Yu-zhou; ZHANG Hui-chen; WANG Liang; YAN Li

    2004-01-01

    TiO2 ceramic coatings with thickness of 20 μm were formed on the surface of pure titanium by micro-plasma oxidation. Their micro-structures were investigated by by using X-ray diffraction and their surface images were detected by using scan electronic microscope. There were three kinds of TiO2 coatings, pure anatase type TiO2 phase, mixed phases consisted of rutile type TiO2 phase and anatase type TiO2 phase, pure rutile type TiO2 phase. The coating surface with the pure anatase type TiO2 phase is rough, while the coating surface with the pure rutile type TiO2phase is smooth. The upper coating surface with the mixed type TiO2 phases is anatase type TiO2 structure and the subsurface of the TiO2 coating is rutile type TiO2structure.

  11. Microchemical and microstructural characterisation of medieval and post-medieval ceramic glaze coatings

    Science.gov (United States)

    Alaimo, R.; Bultrini, G.; Fragalà, I.; Giarrusso, R.; Montana, G.

    A large number of ceramic samples (from the 10th to the 19th century), found during the excavation of Sicilian archaeological sites (Syracuse, Caltagirone, Sciacca and Piazza Armerina), have been studied by combining scanning electron microscopy, energy-dispersive X-ray spectrometry and optical microscopy. Attention has been focused on the microchemical and microstructural properties of the painted surfaces to investigate the nature of the enamels and pigments in the decorative layers. The general perspective has been the identification of consistent archeometric criteria, other than the standard stylistic considerations, which can be used for a reliable recognition of the production sites. The results collected for each ceramic typology were used to cluster the different ceramic reference groups in a wide database suitable for a reliable discrimination of the provenance of artefacts. Moreover, the same compositional and microstructural data allow the identification of the raw materials used for pigments. There is evidence of some differences with existing information found in the literature concerning the formulas used in ancient times. Finally, attention has also been devoted to identify the technological aspects of the manufacturing techniques and firing conditions adopted for each typology of glaze coating depending on different ceramic materials .

  12. Effects of duty ratio at low frequency on growth mechanism of micro-plasma oxidation ceramic coatings on Ti alloy

    International Nuclear Information System (INIS)

    The aim of this work is to study the effects of duty ratio on the growth mechanism of the ceramic coatings on Ti-6Al-4V alloy prepared by pulsed single-polar MPO at 50 Hz in NaAlO2 solution. The phase composition of the coatings was studied by X-ray diffraction, and the morphology and the element distribution in the coating were examined through scanning electron microscopy and energy dispersive spectroscopy. The thickness of the coatings was measured by eddy current coating thickness gauge. The corrosion resistance of the coated samples was examined by linear sweep voltammetry technique in 3.5% NaCl solution. The changes of the duty ratio (D) of the anode process led to the changes of the mode of the spark discharge during the pulsed single-polar MPO process, which further influenced the structure and the morphology of the ceramic coatings. The coatings prepared at D = 10% were composed of a large amount of Al2TiO5 and a little γ-Al2O3 while the coatings prepared at D = 45% were mainly composed of α-Al2O3 and γ-Al2O3. The coating thickness and the roughness were both increased with the increasing D due to the formation of Al2O3. The formation of Al2TiO5 resulted from the spark discharge due to the breakdown of the oxide film, while the formation of Al2O3 resulted from the spark discharge due to the breakdown of the vapor envelope. The ceramic coatings improved the corrosion resistance of Ti-6Al-4V alloy. And the surface morphology and the coating thickness determined the corrosion resistance of the coated samples prepared at D = 45% was better than that of the coated samples prepared at D = 10%

  13. Characterization of Ceramic Composite-Membranes Prepared by ORMOSIL Coating Sol

    Institute of Scientific and Technical Information of China (English)

    Goo-Dae Kim; Tae-Bong Kim

    2004-01-01

    Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under different molecular weight of polymer species [polyethylene glycol (PEG) ] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol (PEG)]. The properties of as-prepared ormosil sol such as,viscosity, gelation time were characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its micro-structure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross-flow apparatus. The ormosil sol coated Membrane is easily formed by steric effect of polymer and it improves flux efficiency because infiltration into porous support decreased. Its flux efficiency is elevated about 200(1/m2·h) compared with colloidal sol coated membrane at point of five minutes from starting test.

  14. Spectral Emittance of Uncoated and Ceramic-Coated Inconel and Type 321 Stainless Steel

    Science.gov (United States)

    Richmond, Joseph C.; Stewart, James E.

    1959-01-01

    The normal spectral emittance of Inconel and type 321 stainless steel with different surface treatments was measured at temperatures of 900, 1,200, 1,500, and 1,800 F over a wavelength range of 1.5 to 15 microns. The measurements involved comparison of the radiant energy emitted by the heated specimen with that emitted by a comparison standard at the same temperature by means of a recording double-beam infrared spectrophotometer. The silicon carbide comparison standard had previously been calibrated against a laboratory black-body furnace. Surface treatments included electropolishing, sandblasting, electro-polishing followed by oxidation in air for 1/2 hour at 1,800 F, sandblasting followed by oxidation in air for 1/2 hour at 1,800 F, application of National Bureau of Standards coating A-418, and application of NBS ceramic coating N-143. The normal spectral emittance of both alloys in the electropolished condition was low and decreased very slightly with increasing wavelength while in the sandblasted condition it was somewhat higher and did not vary appreciably with wavelength. The oxidation treatment greatly increased the normal spectral emittance of both the electropolished and sandblasted type 321 stainless steel specimens and of the electropolished Inconel specimens and introduced some spectral selectivity into the curves. The oxidation increased the normal spectral emittance of the sandblasted Inconel specimens only moderately. Of the specimens to which a coating about 0.002 inch thick was applied, those coated with A-418 had higher emittance at all wavelengths than did those coated with N-143, and the coated specimens of Inconel had higher spectral emittance at all wavelengths than did the corresponding specimens of type 321 stainless steel. Both coatings were found to be partially transparent to the emitted energy at this thickness but essentially opaque at a thickness of 0.005 inch. Coated specimens with 0.005 inch or more of coating did not show the effect

  15. Static tensile and tensile creep testing of four boron nitride coated ceramic fibers at elevated temperatures

    Science.gov (United States)

    Coguill, Scott L.; Adams, Donald F.; Zimmerman, Richard S.

    1989-01-01

    Six types of uncoated ceramic fibers were static tensile and tensile creep tested at various elevated temperatures. Three types of boron nitride coated fibers were also tested. Room temperature static tensile tests were initially performed on all fibers, at gage lengths of 1, 2, and 4 inches, to determine the magnitude of end effects from the gripping system used. Tests at one elevated temperature, at gage lengths of 8 and 10 inches, were also conducted, to determine end effects at elevated temperatures. Fiber cross sectional shapes and areas were determined using scanning electron microscopy. Creep testing was typically performed for 4 hours, in an air atmosphere.

  16. Conductive ceramic coating on polyacrylonitrile-vinyl chloride (modacrylic) discontinuous fibers via electroless deposition

    Energy Technology Data Exchange (ETDEWEB)

    Patankar, S.N. [Department of Materials Science and Engineering, University of Idaho, ID 83844-3024 (United States); McAllister, S.D.; Cheng, I. Francis [Department of Chemistry, University of Idaho, ID 83844-2343 (United States); Edwards, D.B. [Department of Chemical Engineering, University of Idaho, ID 83844-1024 (United States)

    2010-01-01

    Lead dioxide has electrical conductivity that is comparable to that of some of the metals. As a result like copper and nickel, lead dioxide can be deposited on non-conducting materials like polymers and ceramics using spontaneous and low cost deposition technique such as electroless deposition. This paper deals with development of conductive modacrylic fibers by coating them with lead dioxide via electroless deposition. The fibers so obtained will be used as additive in the lead-acid battery to improve its life and specific energy. (author)

  17. Growth characteristics of plasma electrolytic oxidation ceramic coatings on Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    The aim of this work is to discuss the growth characteristics of the ceramic coatings on Ti alloy by plasma electrolytic oxidation (PEO) technique. Ceramic coatings were prepared on Ti alloy by plasma electrolytic oxidation in different electrolyte solutions under different pulse modes. The composition and the structure of the coatings were investigated by X-ray diffraction and scanning electron microscopy (SEM), respectively. The amount of the dissolved titanium into the electrolytes during PEO process was measured by inductively coupled plasma-atomic emission spectrometer (ICP-AES). The structure and the composition of the coatings were related to the mode of the spark discharge during PEO process. (a) Under the pulsed single-polar mode: In Na3PO4 solution, the spark discharge was mainly due to the breakdown of the oxide film, and the coatings prepared were porous and mainly structured by the Ti from the substrate. In K4ZrF6-H3PO4 and NaAlO2-Na3PO4 solutions, the main mode of the spark discharge was the breakdown of the oxide film at the initial stage, and then changed into the breakdown of the vapor envelope, and the coatings were rough and thick, and mainly structured by the elements from the electrolyte. (b) Under the pulsed bi-polar mode in NaAlO2-Na3PO4 solution, the spark discharge may be mainly due to the breakdown of the oxide film, the coatings prepared were dense in inner layer and loose in outer layer, and structured by the elements from both the substrate and the electrolyte. Besides, the ICP-AES analyses showed that the amount of the dissolved titanium in the electrolyte during PEO process was more under the breakdown of the oxide film than under the breakdown of the vapor envelope, which was consistent with the changes of the structure of the coatings. Cathode pulse in the pulsed bi-polar mode increased the amount of the dissolved titanium in the electrolyte, compared with the pulsed single-polar one

  18. Removal of inclusions from molten aluminum with actively coated ceramic filters

    Institute of Scientific and Technical Information of China (English)

    周鸣; 倪红军; 疏达; 张为玉; 李克; 孙宝德; 王俊

    2003-01-01

    Molten aluminum (A001) was filtered by using ceramic foam filters coated with active enamel. Tensile test shows that the elongation of filtered sample is increased by 15.5%, but the tensile strength of the sample is almost the same as that of unfiltered one. The fracture cracks and dimples of filtered sample are fine and homogeneous according to SEM examination. In addition, metallographic observation shows that the filtered sample has very few inclusions of approximately 8 μm in diameter, but the unfiltered sample has some inclusions of approximately 60 μm in length and 20 μm in width. However, it is suggested that the active enamel coat can effectively capture the inclusions and dissolve them during filtering molten aluminum.

  19. A New Testing Method to Evaluate Adhesion Strength of Ceramic Top Coat in TBCs

    Science.gov (United States)

    Okazaki, Masakazu; Yamagishi, Satoshi; Osakabe, Masakazu; Fukanuma, Hirotaka

    A new testing method to evaluate adhesion strength of ceramic top coat has been proposed, employing a ring shape of TBC specimen specifically designed. It was shown by the experiments that a delamination behavior of the top coat was successfully reproduced in the proposed method, associating with a buckling mode; a similar mode frequently observed in actual gas turbine components. A method to quantitatively evaluate a resistance to delamination was also introduced, based on an energy release rate criterion. The experiments demonstrated that the testing method provided reasonable adhesion strength in terms of energy criterion, that almost agreed with the values measured by other researchers employing different type of testing method. It was also shown that the present method has many advantages, compared with the traditional methods.

  20. Ceramic thin films on plastics: a versatile transfer process for large area as well as patterned coating.

    Science.gov (United States)

    Kozuka, Hiromitsu; Fukui, Takafumi; Takahashi, Mitsuru; Uchiyama, Hiroaki; Tsuboi, Shohei

    2012-12-01

    A versatile technique for fabricating ceramic thin films on plastics has been proposed. The technique comprises (i) the deposition of a gel film by spin- or dip-coating on a silicon substrate coated beforehand with a release layer, (ii) the firing of the gel film into a ceramic film, and (iii) its transfer onto plastics by melting or softening the plastics surface. Reflective anatase and electrically conductive indium-tin-oxide (ITO) thin films were prepared on acrylic resin and polycarbonate substrates. Patterned ITO thin films could also be fabricated on plastics by using a mother silicon substrate with periodic grooves. PMID:23211312

  1. An evaluation of the impact of surface coatings on the heat transfer in high temperature ceramic recuperators

    International Nuclear Information System (INIS)

    Engineering ceramics, particularly silicon carbide (SiC), are increasingly being used as materials in high temperature recuperators for preheating combustion air from furnace exhaust gases. As typical flue gases from these furnaces may contain sodium, potassium, halides, etc. that may attack SiC, protective coatings, such as alumina, zirconia, and others, have been investigated as a means of increasing the life and reliability of these SiC recuperators. This paper presents a study to determine the effect of coating properties, such as emissivity and thermal conductivity, on the heat transfer performance of these high temperature ceramic recuperators

  2. Development of wear-resistant ceramic coatings for diesel engine components

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. (Cummins Engine Co., Inc., Columbus, IN (United States))

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ring'' samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased soot sensitivity'' is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  3. The energy efficiency and environmental impacts in the ceramic industry: the case of ceramic coatings segment; A eficiencia energetica e os impactos na industria ceramica: o caso do segmento de revestimentos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], email: mauro_berni@yahoo.com.br; Bajay, Sergio Valdir [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia

    2010-07-01

    The Brazilian ceramic industry has great importance for the country, with a stake of more than 1.0% of GDP, or approximately $ 6 billion. The segment of ceramic coatings due to the higher revenues, production, employment, value of manufacturing and penetration in foreign markets, has been the highlight of the ceramic sector. Besides most representative in economic terms, the ceramic coatings segment presents with the largest final energy consumption and volume of emissions. This work shows the evolution of the final energy consumption of the ceramic sector, showing that the segment of ceramic coatings can be successful harnessing of potential energy conservation with reflections on the mitigation of greenhouse gas emissions. Therefore, the study evaluates: the process and energy sources; reducing impacts along the entire life cycle of products and the management actions providing a new corporate culture and social and environmental responsibility.

  4. Interfacial Bonding Strength of TiN Film Coated on Si3N4 Ceramic Substrate

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The fraction of TiN/Si3N4 in the cross section was observed with scanning electric microscope (SEM), and residual stresses of TiN coated on the surface of Si3N4 ceramic were measured with X-ray diffraction (XRD).The hardness of TiN film was measured, and bonding strength of TiN film coated on Si3N4 substrate was measured by scratching method. The formed mechanism of residual stress and the failure mechanism of the bonding interface in the film were analyzed, and the adhesion mechanism of TiN film was investigated preliminarily. The results show that residual stresses of TiN film are all behaved as compressive stress, and TiN film is represented smoothly with brittle fracture, which is closely bonded with Si3N4 substrate. TiN film has high hardness and bonding strength of about 500 MPa, which could satisfy usage requests of the surface of cutting Si3N4 ceramic.

  5. Preparation and antimicrobial assay of ceramic brackets coated with TiO2 thin films

    Science.gov (United States)

    Cao, Shuai; Wang, Ye; Cao, Lin; Wang, Yu; Lin, Bingpeng; Lan, Wei

    2016-01-01

    Objective Different methods have been utilized to prevent enamel demineralization and other complications during orthodontic treatment. However, none of these methods can offer long-lasting and effective prevention of orthodontic complications or interventions after complications occur. Considering the photocatalytic effect of TiO2 on organic compounds, we hoped to synthesize a novel bracket with a TiO2 thin film to develop a photocatalytic antimicrobial effect. Methods The sol-gel dip coating method was used to prepare TiO2 thin films on ceramic bracket surfaces. Twenty groups of samples were composed according to the experimental parameters. Crystalline structure and surface morphology were characterized by X-ray diffraction and scanning electron microscopy, respectively; film thickness was examined with a surface ellipsometer. The photocatalytic properties under ultraviolet (UV) light irradiation were analyzed by evaluating the degradation ratio of methylene blue (MB) at a certain time. Antibacterial activities of selected thin films were also tested against Lactobacillus acidophilus and Candida albicans. Results Films with 5 coating layers annealed at 700℃ showed the greatest photocatalytic activity in terms of MB decomposition under UV light irradiation. TiO2 thin films with 5 coating layers annealed at 700℃ exhibited the greatest antimicrobial activity under UV-A light irradiation. Conclusions These results provide promising guidance in prevention of demineralization by increasing antimicrobial activities of film coated brackets. PMID:27226960

  6. Development of a hard nano-structured multi-component ceramic coating by laser cladding

    International Nuclear Information System (INIS)

    The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al2O3-TiB2-TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO2) and boron carbide (B4C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV0.025 was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al2O3), titanium di-boride (TiB2) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB2 and Al2O3, which are discussed in detail.

  7. Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

    2015-03-15

    Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

  8. Acoustic emission analysis of Vickers indentation fracture of cermet and ceramic coatings

    International Nuclear Information System (INIS)

    The aim of this work was to develop an instrumented experimental methodology of quantitative material evaluation based on the acoustic emission (AE) monitoring of a dead-weight Vickers indentation. This was to assess the degree of cracking and hence the toughness of thermally sprayed coatings. AE data were acquired during indentation tests on samples of coatings of nominal thickness 250–325 µm at a variety of indentation loads ranging from 49 to 490 N. Measurements were carried out on five different carbide and ceramic coatings (HVOF as-sprayed WC-12%Co (JP5000 and JetKote), HIPed WC-12%Co (JetKote) and as-sprayed Al2O3 (APS/Metco and HVOF/theta-gun)). The raw AE signals recorded during indentation were analysed and the total surface crack length around the indent determined. The results showed that the total surface crack length measured gave fracture toughness (K1c) values which were consistent with the published literature for similar coatings but evaluated using the classical approach (Palmqvist/half-penny model). Hence, the total surface crack length criteria can be applied to ceramic and cermet coatings which may or may not exhibit fracture via radial cracks. The values of K1c measured were 3.4 ± 0.1 MPa m1/2 for high-velocity oxygen fuel (HVOF) (theta-gun) Al2O3, 4.6 ± 0.3 MPa m1/2 for as-sprayed HVOF (JetKote) WC-12%Co, 7.1±0.1 MPa m1/2 for as-sprayed HVOF (JP5000) WC-12%Co and 7.4 ± 0.2 MPa m1/2 for HIPed HVOF (JetKote) WC-12%Co coatings. The crack lengths were then calibrated against the AE response and correlation coefficients evaluated. The values of K1c measured using AE correlations were 3.3 MPa m1/2 for HVOF (theta-gun) Al2O3, 2.6 MPa m1/2 for APS (Metco) Al2O3, 2.5 MPa m1/2 for as-sprayed HVOF (JetKote) WC-12%Co, 6.3 MPa m1/2 for as-sprayed HVOF (JP5000) WC-12%Co and 8.6 MPa m1/2 for HIPed HVOF (JetKote) WC-12%Co coatings. It is concluded that within each category of coating type, AE can be used as a suitable surrogate for crack length

  9. Investigation of the structure and properties of PVD and CVD coatings deposited on the Si3N4 nitride ceramics

    OpenAIRE

    D. Pakuła; L.A. Dobrzański

    2007-01-01

    Purpose: Comprehensive structure and properties investigation results of the multilayer, multi-component, gradient PVD and CVD coatings developed on the Si3N4 nitride tool ceramics substrate are presented in the paper.Design/methodology/approach: The detailed results are presented of examinations carried out on the transmission and scanning electron microscopes, as well as of the mechanical properties and tribological tests of the investigated coatings.Findings: The research carr...

  10. Cooling of gas turbines IX : cooling effects from use of ceramic coatings on water-cooled turbine blades

    Science.gov (United States)

    Brown, W Byron; Livingood, John N B

    1948-01-01

    The hottest part of a turbine blade is likely to be the trailing portion. When the blades are cooled and when water is used as the coolant, the cooling passages are placed as close as possible to the trailing edge in order to cool this portion. In some cases, however, the trailing portion of the blade is so narrow, for aerodynamic reasons, that water passages cannot be located very near the trailing edge. Because ceramic coatings offer the possibility of protection for the trailing part of such narrow blades, a theoretical study has been made of the cooling effect of a ceramic coating on: (1) the blade-metal temperature when the gas temperature is unchanged, and (2) the gas temperature when the metal temperature is unchanged. Comparison is also made between the changes in the blade or gas temperatures produced by ceramic coatings and the changes produced by moving the cooling passages nearer the trailing edge. This comparison was made to provide a standard for evaluating the gains obtainable with ceramic coatings as compared to those obtainable by constructing the turbine blade in such a manner that water passages could be located very near the trailing edge.

  11. Creep Behavior of Hafnia and Ytterbium Silicate Environmental Barrier Coating Systems on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Fox, Dennis S.; Ghosn, Louis J.; Harder, Bryan

    2011-01-01

    Environmental barrier coatings will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability and stability of SiC/SiC ceramic matrix composite (CMC) engine components, thus improving the engine performance. In order to develop high performance, robust coating systems for engine components, appropriate test approaches simulating operating temperature gradient and stress environments for evaluating the critical coating properties must be established. In this paper, thermal gradient mechanical testing approaches for evaluating creep and fatigue behavior of environmental barrier coated SiC/SiC CMC systems will be described. The creep and fatigue behavior of Hafnia and ytterbium silicate environmental barrier coatings on SiC/SiC CMC systems will be reported in simulated environmental exposure conditions. The coating failure mechanisms will also be discussed under the heat flux and stress conditions.

  12. Adhesive strength and structure of micro-arc oxidation ceramic coatings grown in-situ on LY12 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    WU Zhen-dong; JIANG Zhao-hua; YAO Zhong-ping

    2006-01-01

    The ceramic coatings containing zirconium dioxide were grown in-situ on LY12 aluminium alloy by micro-arc oxidation in mixed zirconate and phosphate solution. The phase composition and morphology of the coatings were studied by XRD and SEM.The adhesive strength of ceramic coatings was assessed by thermal shock test and tensile test. The results show that the coating is composed of m-ZrO2, t-ZrO2, and a little γ-Al2O3. Along the section of the coating, t-ZrO2 is more onboth sides than that in the middle, while m-ZrO2 is more in the middle than that on both sides. Meantime the coating is also composed of a dense layer and a loose layer. The coating has excellent thermal shock resistance under 550 ℃ and 600 ℃. And tensile tests show the adhesive strength of the dense layer of the coating with the substrate is more than 17.5 MPa.

  13. Influence of Additive Silica on the Laser Melting of the Ceramic Coatings

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The influence of additive silica on the microstructure of plasma sprayed Al2O3 and Al2O3+13 wt pct TiO2 ceramiccoatings at laser melting has been investigated in this study. At the laser melting, additive silica in Al2O3 ceramiccoating can reduce the stress of cooling shrinkage generated during solidification. Moreover, silica can render finersize of grains of the melting layer and form continuous glassy matter around the grain boundaries so as to reducefurther the cooling stresses and to suppress the formation and spreading of cracks. On the other hand, at the lasermelting, TiO2 reacts with Al2O3 and transforms into TiAl2Os. The latter new phase has great and anisotropiccoefficients of thermal expansion leading to big and asymmetrical stresses and thus to form cracks in the meltinglayer of Al2O3+13 wt pct TiO2 coating. Due to the fact that the influence of additive silica on the suppression of theformation of cracks is rather limited and cannot counterbalance the negative effect of TiAl2O5, thus the melting layerof Al2O3+13 wt pct TiO2 coating doped with 3 wt pct SiO2 cracks also. Nevertheless, TiO2 can greatly developthe wear resistance of the ceramic coating as sprayed or laser melted.

  14. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    International Nuclear Information System (INIS)

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  15. Effects of silica coating and silane surface conditioning on the bond strength of rebonded metal and ceramic brackets

    Directory of Open Access Journals (Sweden)

    Saadet Atsü

    2011-06-01

    Full Text Available OBJECTIVE: The aim of this study was to evaluate the effects of tribochemical silica coating and silane surface conditioning on the bond strength of rebonded metal and ceramic brackets. MATERIAL AND METHODS: Twenty debonded metal and 20 debonded ceramic brackets were randomly assigned to receive one of the following surface treatments (n=10 for each group: (1 sandblasting (control; (2 tribochemical silica coating combined with silane. Brackets were rebonded to the enamel surface on the labial and lingual sides of premolars with a light-polymerized resin composite. All specimens were stored in distilled water for 1 week and then thermocycled (5,000 cycles between 5-55ºC. Shear bond strength values were measured using a universal testing machine. Student's t-test was used to compare the data (α=0.05. Failure mode was assessed using a stereomicroscope, and the treated and non-treated bracket surfaces were observed by scanning electron microscopy. RESULTS: Rebonded ceramic brackets treated with silica coating followed by silanization had significantly greater bond strength values (17.7±4.4 MPa than the sandblasting group (2.4±0.8 MPa, P<0.001. No significant difference was observed between the rebonded metal brackets treated with silica coating with silanization (15±3.9 MPa and the sandblasted brackets (13.6±3.9 MPa. Treated rebonded ceramic specimens primarily exhibited cohesive failure in resin and adhesive failure at the enamel-adhesive interface. CONCLUSIONS: In comparison to sandblasting, silica coating with aluminum trioxide particles followed by silanization resulted in higher bond strengths of rebonded ceramic brackets.

  16. Growth process and corrosion resistance of ceramic coatings of micro-arc oxidation on Mg-Gd-Y magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    王萍; 李建平; 郭永春; 杨忠

    2010-01-01

    The regulation of ceramic coating formed by micro-arc oxidation on Mg-11Gd-1Y-0.5Zn (wt.%) magnesium alloys was investigated by scanning electron microscopy (SEM) and X-ray diffractometer (XRD). The relation of phase structure and corrosion resistance of MgO coating formed by micro-arc oxidation in different growth stages was analyzed. The results showed that the growth of coating accorded with linear regularity in the initial stage of micro-arc oxidation, which was the stage of anodic oxidation controlled ...

  17. Application of design of experiment on electrophoretic deposition of glass-ceramic coating materials from an aqueous bath

    Indian Academy of Sciences (India)

    Someswar Datta

    2000-04-01

    A process for application of abrasion- or corrosion-resistant glass-ceramic coating materials on metal substrate by electrophoretic deposition technique in an aqueous medium has been described. The effects of various process parameters, e.g. coating material concentration, time of deposition, applied current, pH of the suspension and concentration of the polymeric dispersant on the deposition efficiency have been studied. The process has been studied using a 23-factorial design technique of three independent variables; i.e. coating material concentration, applied current, and the time taken to achieve the best combination. The regression equation obtained explains the experimental results satisfactorily.

  18. Calcium Phosphate Coating on Al2 O3 Ceramics by a Biomimetic Method Using Electric Pulse Technique

    Institute of Scientific and Technical Information of China (English)

    JIN Zhengguo; SHI Yong; GUO Wenli; WANG Ying; QIU Jijun

    2005-01-01

    The preparation of calcium phosphate (CP) coating on alumina ceramics using electric pulse stimulating method has been investigated. The cup-shaped alumina ceramics were soaked in a simulated body fluid (SBF), and a square pulse potential with frequency of 1 Hz and voltage of 110 V was applied between the inner and outer surfaces of the alumina cup. Surface morphology of CP coatings during different deposition periods was observed by a Philips XL-30 scanning electron microscope (SEM). Compositional analysis was examined by EDAX. The mechanism of nucleation and growth of CP coating was discussed. SEM result indicates that the coating comprises of a large number of tiny needle-like grains and has a porous microstructure. There is a strong bond between the deposited layer and Al2O3 substrate, which may be due to the gentle growth of the biomimetic method. The EDAX analysis indicates that main composition of the coating is calcium and phosphor. The formation of CP coating may be contributed to the stimulation of electric pulse and the high ions concentration which is 1.5 times of the concentration of SBF solution (1.5SBF solution). Such surface functionalization method by electric pulse potential can be used to prepare CP coating on various electric-insulating bioinert materials for improving their bioactive character.

  19. Microstructure and oxidation resistance of reactive plasma clad Cr7C3 /γ-Fe ceramic composite coating

    Institute of Scientific and Technical Information of China (English)

    Liu Junbo

    2007-01-01

    A new type oxidation resistance in situ Cr7C3/γ-Fe ceramic composite coating was fabricated on hardened and tempered grade C steel by reactive plasma clad with Fe-Cr-C alloy powders. The oxidation resistance of the ceramic composite coating was investigated under the test condition of 900℃ and 50 hours. The results indicate that the coating has a rapidly solidified microstructure consisting of blocky primary Cr7C3 and the inter-blocky Cr7C3/γ-Fe eutectics and is metallurgically bonded to the hardened and tempered grade C steel substrate. The high temperature oxidation resistance of the coating is up to 1.9 times higher than that of grade C steel. The oxidation kinetics curve of the coating is conforming to the parabolic-rate law equation. The excellent oxidation resistance of the coating is mainly attributed to the continuous oxide films which consist of Cr2O3 and Fe2O3. The continuous oxide films can prevent the inner part of the coating from being further oxidized.

  20. Influences of current density on tribological characteristics of ceramic coatings on ZK60 Mg alloy by plasma electrolytic oxidation.

    Science.gov (United States)

    Wu, Xiaohong; Su, Peibo; Jiang, Zhaohua; Meng, Song

    2010-03-01

    Current density is a key factor of plasma electrolytic oxidation process. Its influences on structure, mechanical, and tribological characteristics of ceramic coatings on ZK60 Mg alloy by pulsed bipolar microplasma oxidation in Na(3)PO(4) solution were studied in this paper. Thickness, structure, composition, mechanical property, and tribological characteristics of the coatings were studied by eddy current coating thickness gauge, scanning electron microscope (SEM), X-ray diffraction (XRD), nanoindentation measurements, and ball-on-disk friction testing. The results show that all the coatings prepared under different current densities are composed of MgO phase. The amount of MgO phase, thickness and friction coefficient of the coatings increased with the increasing current density. Among three ceramic coatings produced under three current densities, the coating produced under the current density of 7 A/dm(2) got the highest nanohardness and lowest wear rate with the value of 1.7 GPa and 1.27 x 10(-5) mm(3)/Nm.

  1. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  2. High temperature (salt melt) corrosion tests with ceramic-coated steel

    International Nuclear Information System (INIS)

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl3 and a mixture of HCL and FeCl3. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings

  3. Interface mechanics and histomorphometric analysis of hydroxyapatite-coated and porous glass-ceramic implants in canine bone

    DEFF Research Database (Denmark)

    Nimb, L; Jensen, J S; Gotfredsen, K

    1995-01-01

    A canine study was performed to make a histological and biomechanical evaluation of the interface between bone and two different bioceramic implants. A newly developed glass-ceramic formed by P2O5, CaO, SiO2, and Al2O3, giving a crystal phase composed of CaP2O6-AlPO4-SiP2O7, was compared to hydro......A canine study was performed to make a histological and biomechanical evaluation of the interface between bone and two different bioceramic implants. A newly developed glass-ceramic formed by P2O5, CaO, SiO2, and Al2O3, giving a crystal phase composed of CaP2O6-AlPO4-SiP2O7, was compared...... analysis. The ultimate shear strength for the HA-coated implants was significantly higher than in the glass-ceramic group. When these values were related to the histomorphometric measurements, the difference could be explained by the tissue-to-implant contact. The glass-ceramic showed direct contact only...... with nonmineralized, osteoid bone. The HA-coated implants, however, were integrated into the bone. The study indicated that porous glass-ceramic containing AlPO4 causes local osteomalacia and might not be suitable for clinical purposes....

  4. Interdisciplinary approach to cell-biomaterial interactions: biocompatibility and cell friendly characteristics of RKKP glass-ceramic coatings on titanium.

    Science.gov (United States)

    Ledda, Mario; De Bonis, Angela; Bertani, Francesca Romana; Cacciotti, Ilaria; Teghil, Roberto; Lolli, Maria Grazia; Ravaglioli, Antonio; Lisi, Antonella; Rau, Julietta V

    2015-06-01

    In this work, titanium (Ti) supports have been coated with glass-ceramic films for possible applications as biomedical implant materials in regenerative medicine. For the film preparation, a pulsed laser deposition (PLD) technique has been applied. The RKKP glass-ceramic material, used for coating deposition, was a sol-gel derived target of the following composition: Ca-19.4, P-4.6, Si-17.2, O-43.5, Na-1.7, Mg-1.3, F-7.2, K-0.2, La-0.8, Ta-4.1 (all in wt%). The prepared coatings were compact and uniform, characterised by a nanometric average surface roughness. The biocompatibility and cell-friendly properties of the RKKP glass-ceramic material have been tested. Cell metabolic activity and proliferation of human colon carcinoma CaCo-2 cells seeded on RKKP films showed the same exponential trend found in the control plastic substrates. By the phalloidin fluorescence analysis, no significant modifications in the actin distribution were revealed in cells grown on RKKP films. Moreover, in these cells a high mRNA expression of markers involved in protein synthesis, proliferation and differentiation, such as villin (VIL1), alkaline phosphatase (ALP1), β-actin (β-ACT), Ki67 and RPL34, was recorded. In conclusion, the findings, for the first time, demonstrated that the RKKP glass-ceramic material allows the adhesion, growth and differentiation of the CaCo-2 cell line.

  5. Research of growth mechanism of ceramic coatings fabricated by micro-arc oxidation on magnesium alloys at high current mode

    Directory of Open Access Journals (Sweden)

    Wei-wei Chen

    2015-09-01

    Full Text Available Micro-arc oxidation (MAO coatings of ZK60 magnesium alloys were formed in a self-developed dual electrolyte composed of sodium silicate and phosphate at the high constant current of 1.8 A (15 A/dm2. The MAO process and growth mechanism were investigated by scanning electron microscopy (SEM coupled with an energy dispersive spectrometer (EDS, confocal laser scanning microscopy and X-ray diffraction (XRD. The results indicate that the growth process of MAO coating mainly goes through “forming → puncturing → rapid growth of micro-arc oxidation →large arc discharge → self-repairing”. The coating grows inward and outward at the same time in the initial stage, but outward growth of the coating is dominant later. Mg, Mg2SiO4 and MgO are the main phases of ceramic coating.

  6. Effect of the Oxidation Time on Properties of Ceramic Coatings Produced on Ti-6Al-4V by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    Zhaohua JIANG; Xuetong SUN; Yanping LI; Fuping WANG; Yandong LU

    2005-01-01

    Ceramic coatings were prepared on Ti-6AI-4V alloy using ac micro-arc oxidation (MAO) in silicate-hypophosphate solution. Growth regularity and formation mechanism of ceramic coatings were discussed. It was found that during the first stage the growth rate of coatings toward the external surface was larger than that toward substrate and then the coating began to grow mainly towards Ti alloy. When the total coating thickness reaches a certain value, it would no longer increase. In addition, the variations of the composition and microstructure of ceramic coatings according to the depositing time were also investigated with X-ray diffraction (XRD) and scanning electron microscope (SEM).The amount of rutile TiO2 gradually increased, whereas the amounts of the anatase TiO2 and amorphous phases first increased and then decreased slightly.

  7. Microstructure and wear behavior of laser cladding VC–Cr7C3 ceramic coating on steel substrate

    International Nuclear Information System (INIS)

    Highlights: ► The VC–Cr7C3 coating on steel substrate was in situ produced by laser cladding. ► The distribution of VC–Cr7C3 phase decreased gradually from the top of the coating. ► The laser cladding achieved a high hardness of the order of 1000 HV. ► The wear resistance of the coating was 4 times that of the steel substrate. - Abstract: To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ VC–Cr7C3 ceramic coating on steel substrate using a pre-placed powder consisting of vanadium, carbon and high-carbon ferrochrome. The laser cladding samples were subjected to various microstructure examinations, microhardness and wear tests. The results showed that defect-free coating with metallurgical joint to the steel substrate was obtained. The quantity of VC–Cr7C3 particles gradually increased from the bottom to the top of the coating. The VC particles in nanometer were observed within the coating. Average hardness of the coating up to 1050 HV was significantly higher than that of the substrate 150 HV. Wear tests indicated the wear resistance of the clad coating was 4 times that of the steel substrate

  8. INVESTIGATION OF PROCESSES ON TREATMENT OF PLASMA COATINGS MADE OF MATERIALS BASED ON MULTIFUNCTIONAL OXIDE CERAMICS WITH LASER IRRADIATION IMPULSES

    Directory of Open Access Journals (Sweden)

    V. A. Okovity

    2014-01-01

    Full Text Available The purpose of the presented paper is to optimize technological parameters of hardening high-energy processing used for sprayed coatings made of materials based on oxide ceramics with inclusions of solid lubricant. The paper presents results of the investigations on influence of power density and total number of laser irradiation impulses in a spot treatment on thickness of treated coating layers made of materials based on oxide ceramics. The considered wear-resistant coatings require increased cohesive and adhesive strength. Therefore, the total number of impulses should ensure melting and sealing of the coatings along the whole thickness that will fully contribute to obtain hardened nano-crystalline and amorphous structures.The work is based on complex metallography, X-ray diffraction and electron-microscopic investigations on modified structural elements of composite coatings being treated with highly concentrated energy sources. The following main processes of hardened plasma coating formations have been revealed in the paper: com paction of sprayed materials due to thermal and shock-wave impacts of laser irradiation impulses. In this case material porosity is decreasing, cohesive and adhesive strength of coatings is increasing, grain structure is crushed, amorphous and nano-crystalline phases of higher strength are formed all these facts are evidenced by an increase in average micro-hardness of deposited compositions. Duration of thermal laser irradiation impulse impact on the material is sufficient to activate chemical processes in the boundaries of main phases of the composite coating. This leads to formation of finely dispersed (including nanoparticle size compounds that strengthen boundaries of the main phases and the coating as a whole. This is confirmed by the results of an X-ray diffraction analysis.

  9. Microtensile bond strength of a resin cement to silica-coated and silanized in-ceram zirconia before and after aging

    NARCIS (Netherlands)

    Valandro, Luiz Felipe; Ozcan, Mutlu; Amaral, Regina; Pereira Leite, Fabiola Pessoa; Bottino, Marco Antonio

    2007-01-01

    Purpose: This study compared the microtensile bond strength of resin-based cement (Panavia F) to silica-coated, silanized, glass-infiltrated high-alumina zirconia (In-Ceram Zirconia) ceramic in dry conditions and after various aging regimens. Materials and Methods: The specimens were placed in 1 of

  10. Durability and Design Issues of Thermal/environmental Barrier Coatings on Sic/sic Ceramic Matrix Composites Under 1650 C Test Conditions

    Science.gov (United States)

    Zhu, Dong-Ming; Choi, Sung R.; Ghosn, Louis J.; Miller, Robert A.

    2004-01-01

    Ceramic thermal/environmental barrier coatings for SiC-based ceramics will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating durability remains a major concern with the ever-increasing temperature requirements. Currently, advanced T/EBC systems, which typically include a high temperature capable zirconia- (or hahia-) based oxide top coat (thermal barrier) on a less temperature capable mullite/barium-strontium-aluminosilicate (BSAS)/Si inner coat (environmental barrier), are being developed and tested for higher temperature capability Sic combustor applications. In this paper, durability of several thermal/environmental barrier coating systems on SiC/SiC ceramic matrix composites was investigated under laser simulated engine thermal gradient cyclic, and 1650 C (3000 F) test conditions. The coating cracking and delamination processes were monitored and evaluated. The effects of temperature gradients and coating configurations on the ceramic coating crack initiation and propagation were analyzed using finite element analysis (FEA) models based on the observed failure mechanisms, in conjunction with mechanical testing results. The environmental effects on the coating durability will be discussed. The coating design approach will also be presented.

  11. Boosting the Detection Potential of Liquid Chromatography-Electron Ionization Mass Spectrometry Using a Ceramic Coated Ion Source

    Science.gov (United States)

    Magrini, Laura; Famiglini, Giorgio; Palma, Pierangela; Termopoli, Veronica; Cappiello, Achille

    2016-01-01

    Detection of target and non-target substances and their characterization in complex samples is a challenging task. Here we demonstrate that coating the electron ionization (EI) ion source of an LC-MS system with a sol-gel ceramic film can drastically improve the detection of high-molecular weight and high-boiling analytes. A new ion source coated with a ceramic material was developed and tested with a mixture of polycyclic aromatic hydrocarbons (PAH) with an increasing number of rings. Comparison of the results obtained with those for an uncoated stainless steel (SS) ion source shows a dramatic improvement in the MS signals, with a nearly 40-fold increase of the signal-to-noise ratio. We also demonstrate the ability of the new system to produce excellent chromatographic profiles for hard-to-detect hormones.

  12. ESD coating of copper with TiC and TiB2 based ceramic matrix composites

    Science.gov (United States)

    Talas, S.; Mertgenç, E.; Gökçe, B.

    2016-08-01

    In automotive industry, the spot welding is a general practice to join smaller sections of a car. This welding is specifically carried out in short time and in an elevated number with certain pressure applied on copper electrodes. In addition, copper electrodes are expected to endure against cyclic mechanical pressure and temperature that is released during the passage of the current. The deformation and oxidation behaviour of copper electrodes during service appear with increasing temperature of medium and they also need to be cleaned and cooled or replaced for the continuation of joining process. The coating of copper electrodes with ceramic matrix composites can provide alternative excellent high temperature strength and ensures both economic and efficient use of resources. This study shows that the ESD coating of copper electrodes with a continuous film of ceramic phase ensures an improved resistance to thermal effects during the service and the change in content of film may be critical for cyclic alloying.

  13. Rapid biomimetic deposition of octacalcium phosphate coatings on zirconia ceramics (Y-TZP) for dental implant applications

    Science.gov (United States)

    Stefanic, Martin; Krnel, Kristoffer; Pribosic, Irena; Kosmac, Tomaz

    2012-03-01

    Octacalcium phosphate (OCP) coatings on zirconia oral implants have a great potential to improve the osseointegration of already existing ceramic implants, owing to high osteoconductive characteristics of OCP and its possibility of use as a drug delivery system. Such OCP coatings can be prepared with a simple two-step biomimetic procedure investigated in our study. In the first step, zirconia discs were immersed into the solution with a pH 7.4 and after 1 h of soaking a thin nanostructured calcium phosphate (Ca-P) layer was precipitated on the ceramic substrate via three stages: (i) precipitation of an amorphous Ca-P; (ii) precipitation of the OCP; and (iii) the transformation of the OCP to apatite. This Ca-P layer later served as a template for the rapid deposition of a thicker OCP coating in the second step of the synthesis where the substrate was immersed into the solution with pH 7.0. The main benefits of the method are a relatively quick synthesis, simplicity and a good reproducibility. Moreover, the coatings show good tensile adhesion strength according to the tape tests (ASTM D-3359). In addition, mild physiological conditions of the synthesis may allow incorporation of biologically active molecules in the coating.

  14. Environmental Barrier Coating Development for SiC/SiC Ceramic Matrix Composites: Recent Advances and Future Directions

    Science.gov (United States)

    Zhu, Dongming

    2016-01-01

    This presentation briefly reviews the SiC/SiC major environmental and environment-fatigue degradations encountered in simulated turbine combustion environments, and thus NASA environmental barrier coating system evolution for protecting the SiC/SiC Ceramic Matrix Composites for meeting the engine performance requirements. The presentation will review several generations of NASA EBC materials systems, EBC-CMC component system technologies for SiC/SiC ceramic matrix composite combustors and turbine airfoils, highlighting the temperature capability and durability improvements in simulated engine high heat flux, high pressure, high velocity, and with mechanical creep and fatigue loading conditions. This paper will also focus on the performance requirements and design considerations of environmental barrier coatings for next generation turbine engine applications. The current development emphasis is placed on advanced NASA candidate environmental barrier coating systems for SiC/SiC CMCs, their performance benefits and design limitations in long-term operation and combustion environments. The efforts have been also directed to developing prime-reliant, self-healing 2700F EBC bond coat; and high stability, lower thermal conductivity, and durable EBC top coats. Major technical barriers in developing environmental barrier coating systems, the coating integrations with next generation CMCs having the improved environmental stability, erosion-impact resistance, and long-term fatigue-environment system durability performance will be described. The research and development opportunities for turbine engine environmental barrier coating systems by utilizing improved compositions, state-of-the-art processing methods, and simulated environment testing and durability modeling will be briefly discussed.

  15. TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

    2012-01-25

    Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

  16. In vitro and in vivo evaluation of zinc-modified ca-si-based ceramic coating for bone implants.

    Directory of Open Access Journals (Sweden)

    Jiangming Yu

    Full Text Available The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I, osteocalcin, insulin-like growth factor-I (IGF-I, and transforming growth factor-β1 (TGF-β1. The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone.

  17. Adjustment of the ratio of Ca/P in the ceramic coating on Mg alloy by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    The ceramic coatings containing Ca and P were prepared on AZ91D Mg alloy by plasma electrolytic oxidation technique in NaOH system and Na2SiO3 system, respectively. The phase composition, morphology and the element distribution of the coatings was studied by X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy. The corrosion resistance of the coatings was examined by polarizing curve methods in a 0.9% NaCl solution. In NaOH system, there were a large number of micro-holes distributing evenly on the surface of the coating, and the coating was mainly composed of Mg, Al, P and Ca. In Na2SiO3 system, the micro-holes in the coatings were reduced greatly in number and the distribution of the micro-holes was uneven, and the coating was mainly composed of Mg, Al, Si, P and Ca. The ratio of Ca/P in the coating can be controlled by the adjustment of the technique parameters to a certain extent. The adjustment of the concentration of Ca2+ in the electrolyte was an effective method to change the ratio of Ca/P in the coating in both systems; the reaction time and the working voltage for the adjustment of the ratio of Ca/P in the coating was more suitable for the NaSi2O3 system than the NaOH system. The polarizing curve tests showed the coatings improved the corrosion resistance of the AZ91D Mg alloy in 0.9% NaCl solution by nearly two orders of magnitude.

  18. Control of substrate oxidation in MOD ceramic coating on low-activation ferritic steel with reduced-pressure atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Teruya, E-mail: teru@nifs.ac.jp; Muroga, Takeo

    2014-12-15

    Highlights: • A Cr{sub 2}O{sub 3} layer was produced on a ferritic steel substrate with a reduced-pressure. • The Cr{sub 2}O{sub 3} layer prevents further substrate oxidation in following coating process. • The Cr{sub 2}O{sub 3} layer has a function as a hydrogen permeation barrier. • A smooth MOD Er{sub 2}O{sub 3} coating was successfully made on the Cr{sub 2}O{sub 3} layer by dip coating. • The Cr{sub 2}O{sub 3} layer would enhance flexibility in MOD coating process and performances. - Abstract: An Er{sub 2}O{sub 3} ceramic coating fabricated using the metal–organic decomposition (MOD) method on a Cr{sub 2}O{sub 3}-covered low-activation ferritic steel JLF-1 substrate was examined to improve hydrogen permeation barrier performance of the coating. The Cr{sub 2}O{sub 3} layer was obtained before coating by heat treating the substrate at 700 °C under reduced pressures of <5 × 10{sup −3} Pa and 5 Pa. The Cr{sub 2}O{sub 3} layer was significantly stable even with heat treatment at 700 °C in air. This layer prevented further production of Fe{sub 2}O{sub 3}, which has been considered to degrade coating performance. An MOD Er{sub 2}O{sub 3} coating with a smooth surface was successfully obtained on a Cr{sub 2}O{sub 3}-covered JLF-1 substrate by dip coating followed by drying and baking. Preprocessing to obtain a Cr{sub 2}O{sub 3} layer would provide flexibility in the coating process for blanket components and ducts. Moreover, the Cr{sub 2}O{sub 3} layer suppressed hydrogen permeation through the JLF-1 substrate. While further optimization of the coating fabrication process is required, it would be possible to suppress hydrogen permeation significantly by multilayers of Cr{sub 2}O{sub 3} and MOD oxide ceramic.

  19. Development and characterization of MAO bioactive ceramic coating grown on micro-patterned Ti6Al4V alloy surface

    International Nuclear Information System (INIS)

    Highlights: • MAO combined with FPSP process is superior to the simple MAO. • The rougher dimple surface interspersed by fine pore structure exhibited better bioactivity. • The fatigue was improved due to the introduced residual compressive stress by FPSP. • The wear resistance was improved by the alleviated three body wear. - Abstract: In this paper, we describe a strategy for growing bioactive ceramic coatings on a micro-patterned Ti6Al4V alloy substrate using microarc oxidation (MAO) combined with fine particle shot-peening (FPSP) process, for the purpose to obtain the bio-activated titanium alloy with improved wear resistance and fatigue properties. The microstructure and phase composition of FPSP-MAO coating and simple MAO coating were examined using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The bioactivity, tribology and fatigue properties of FPSP-MAO and simple MAO coated samples were evaluated comparatively. The results indicate that the FPSP-MAO5 coating with a rougher dimple surface interspersed by fine pore structure has better inducing capacity of biomimetic apatite compared with simple MAO5 coating. FPSP-MAO5 and FPSP-MAO10 coated samples exhibit an improved fatigue life, increasing by 12.6% and 8.4% in comparison to that of the simple MAO5 and MAO10 coated ones, which is possibly attributed to residual compressive stress induced in the substrate near the coating/substrate interface. The wear resistance of FPSP-MAO5 and MAO10 coatings was significantly improved caused by the alleviated three body wear due to the debris container effect of dimples structure

  20. Development Status and Performance Comparisons of Environmental Barrier Coating Systems for SiCSiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan

    2016-01-01

    Environmental barrier coatings (EBC) and SiCSiC ceramic matrix composites (CMCs) will play a crucial role in future aircraft turbine engine systems, because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. This paper presents current NASA EBC-CMC development emphases including: the coating composition and processing improvements, laser high heat flux-thermal gradient thermo-mechanical fatigue - environmental testing methodology development, and property evaluations for next generation EBC-CMC systems. EBCs processed with various deposition techniques including Plasma Spray, Electron Beam - Physical Vapor Deposition, and Plasma Spray Physical Vapor Deposition (PS-PVD) will be particularly discussed. The testing results and demonstrations of advanced EBCs-CMCs in complex simulated engine thermal gradient cyclic fatigue, oxidizing-steam and CMAS environments will help provide insights into the coating development strategies to meet long-term engine component durability goals.

  1. Effects of α-Al2O3 Nanoadditive on the Properties of Ceramic Coatings Prepared in Borate Electrolyte by Micro-Arc Oxidation

    Science.gov (United States)

    Li, H. X.; Zhu, H. H.; Wu, X.; Ji, Z. G.

    2012-08-01

    Ceramic coatings have been synthesized on 6063 aluminum alloy by micro-arc oxidation (MAO) technique in the solution of Na2B4O7 electrolyte with and without α-Al2O3 nanoadditive. Effects of α-Al2O3 nanoadditive on the phase composition, micro-structure, micro-hardness, adhesion and wear resistance of the prepared ceramic coatings have been investigated in this paper. The phase composition and microstructure of the MAO coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDX) analyses, respectively. Micro-hardness, adhesion and tribological and wear tests were also performed. The results showed that the α-Al2O3 nanoadditive doped in the electrolyte had great influence on the structural and mechanical properties of the ceramic coatings.

  2. Pyrochlore free 0.67PMN-0.33PT ceramics prepared by particle-coating method

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Ruiqing; Li, Yan [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China); Gong, Shuwen [College of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059 (China); Liu, Yong [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China); Li, Guorong [The State Key Lab of High Performance Ceramics and Superfinemicrostructure, Shanghai Institute of Ceramics, Chinese Academy of Science, Shanghai 200050 (China); Xu, Zhijun, E-mail: zhjxu@lcu.edu.cn [College of Materials Science and Engineering, Liaocheng University, Liaocheng 252059 (China)

    2012-08-20

    Highlights: Black-Right-Pointing-Pointer Pyrochlore-free PMN-PT powders were obtained by two-step particle-coating method. Black-Right-Pointing-Pointer Mg-citric acid polymeric complex coatings avoid the formation of pyrochlore phase. Black-Right-Pointing-Pointer Pyrochlore-free PMN-PT powders have been successfully prepared at 800 Degree-Sign C. Black-Right-Pointing-Pointer The PMN-PT ceramics sintered at 1150 Degree-Sign C exhibited excellent electrical properties. - Abstract: In present study, pyrochlore-free 0.67Pb(Mg{sub 1/3}Nb{sub 2/3})O{sub 3}-0.33PbTiO{sub 3} (0.67PMN-0.33PT) powders and ceramics have been successfully prepared. Using oxides as raw materials, pyrochlore-free 0.67PMN-0.33PT powders were obtained by two-step particle-coating method. The XRD and EDS results confirmed that the Mg-citric acid polymeric complex coatings effectively prevent the direct contact between PbO and Nb{sub 2}O{sub 5} and thus avoid the formation of pyrochlore phase. The obtained pyrochlore-free 0.67PMN-0.33PT powders at 800 Degree-Sign C showed uniform and even grain size. The 0.67PMN-0.33PT ceramics sintered at 1150 Degree-Sign C for 2 h exhibited 99% of relative density and a piezoelectric coefficient (d{sub 33}) of 576pC/N, a remnant polarization (P{sub r}) of 28.4 {mu}C/cm{sup 2}, a planar electromechanical coupling factor (k{sub p}) of 0.55 and a mechanical quality factor (Q{sub m}) of 90.

  3. Influence of electrolyte temperature on properties and infrared emissivity of MAO ceramic coating on 6061 aluminum alloy

    Science.gov (United States)

    Al Bosta, Mohannad M. S.; Ma, Kung-Jeng

    2014-11-01

    6061 aluminum alloy was treated by MAO at various temperatures of the alkali silicate electrolyte using pulsed bipolar current mode for ten minutes. The surface microstructures and properties were studied using SEM, EDX, and XRD. The infrared emissivities of the MAO ceramic coatings were measured at the 70 °C using FTIR spectrometer. The electrolyte temperature strongly affected all the surface properties. The MAO alumina ceramics prepared in cold electrolytes have volcano-like and accumulated particles microstructures, while those prepared in hot electrolytes were: rougher, thinner and contained grainy spherical hollow bulgy microstructures with more pore density and more sillimanite and cristobalite phases which enhanced the IR emissivity. Also, the increment of sillimanite and cristobalite phases moved the apparent peaks toward longer wavelengths, and broadened the opaque region of the IR spectra. As a result, the increment of electrolyte temperature from 12.3 °C to 90.5 °C increased the average of LWIR emissivity from 80.4% to 94.4%, respectively, for the MAO ceramic coatings.

  4. Phase evolution and sintering characteristics of porous mullite ceramics produced from the flyash-Al(OH){sub 3} coating powders

    Energy Technology Data Exchange (ETDEWEB)

    Dong Yingchao; Diwu Juan; Feng Xuefei; Feng Xuyong [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026 (China); Liu Xingqin [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026 (China)], E-mail: xqliu@ustc.edu.cn; Meng Guangyao [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026 (China)

    2008-07-28

    Mullite precursors, waste flyash coated with aluminum hydroxide, were used to prepare low cost porous mullite-based ceramics by reaction sintering. The samples with different alumina contents (0-41.20 wt.%) were sintered at several temperatures from 1000 to 1500 deg. C. Phase evolution, sintering characteristics and microstructures were investigated in terms of alumina coating content and heat treating temperature. The X-ray diffraction (XRD) results showed, for the 33.30 wt.% alumina coated samples, the mullitization began to occur at 1250 deg. C via the reaction of {alpha}-alumina coating and silica (cristobalite and silica-rich glassy phase) in flyash, and completed at around 1400 deg. C. With increasing alumina content, both the crystallinity of mullite phase and aspect ratio of mullite crystals were decreased. Our results also demonstrated that the introduction of aluminum hydroxide coating had a positive effect on improving open porosity by inhibiting sintering shrinkage. Compared with flyash, the aluminum hydroxide coated samples showed a more wide sintering temperature range and well-controlled open porosity.

  5. Experimental and analytical study of ceramic-coated turbine-tip shroud seals for small turbine engines

    Science.gov (United States)

    Biesiadny, T. J.; Mcdonald, G. E.; Hendricks, R. C.; Little, J. K.; Robinson, R. A.; Klann, G. A.; Lassow, E. S.

    1985-01-01

    The results of an experimental and analytical evaluation of ceramic turbine tip shrouds within a small turbine engine operating environment are presented. The ceramic shrouds were subjected to 1001 cycles between idle and high power and steady-state conditions for a total of 57.8 engine hr. Posttest engine inspection revealed mud-flat surface cracking, which was attributed to microcracking under tension with crack penetration to the ceramic and bond coat interface. Sections and micrographs tend to corroborate the thesis. The engine test data provided input to a thermomechanical analysis to predict temperature and stress profiles throughout the ceramic gas-path seal. The analysis predicts cyclic thermal stresses large enough to cause the seal to fail. These stresses are, however, mitigated by inelastic behavior of the shroud materials and by the microfracturing that tensile stresses produce. Microfracturing enhances shroud longevity during early life but provides the failure mechanism during life but provides the failure mechanism during extended life when coupled with the time dependent inelastic materials effects.

  6. Effects Of Polylactic Acid Coating and Compression Load on the Delivery of Protein and Steroid from HA Ceramic Devices.

    Science.gov (United States)

    Benghuzzi, Hamed; Tucci, Michelle A; Ibrahim, Jamil

    2015-01-01

    Density variations, due to particle size and time and temperature of sintering, affect the delivery profile of substances from ceramic delivery devices. This investigation was conducted to study the effect of polylactic acid (PLA) impregnation on the porosity of hydroxyapatite (HA) capsules by studying the delivery rate of bovine serum albumin (BSA) and testosterone (TE). HA capsules were fabricated by cold compressing calcined particles at 1000, 3000, and 5000 lbs. Each group was subdivided into PLA-impregnated and non-PLA impregnated capsules. Each capsule was loaded with either 40 mg of TE (impregnated or nonimpregnated with PLA polymer) or BSA. Data obtained in this study suggest that: (1) PLA impregnation of HA ceramic capsules decreases the rate of release of drugs from the ceramic reservoir, (2) Physiochemical characteristics of the drugs to be delivered is an instrumental key in the sustained release profiles, (3) Compression load of HA reservoirs is a key factor in predicting the duration and level of sustained delivery, and (4) Polymer coating of HA ceramic capsules reduces the pore size, as well as, blocking some of the pores on the surface.

  7. Applicability assessment of ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ to the eradication of Legionella in rainwater storage tanks for household use

    Science.gov (United States)

    Oana, Kozue; Kobayashi, Michiko; Yamaki, Dai; Sakurada, Tsukasa; Nagano, Noriyuki; Kawakami, Yoshiyuki

    2015-01-01

    Water environments appear to be the habitats of Legionella species. Legionellosis is considered as a preventable illness because bacterial reservoirs can be controlled and removed. Roof-harvested rainwater has attracted significant attention not only as a groundwater recharge but also as a potential alternative source of nonpotable water. We successfully developed ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ using the thermal spraying method. The ceramic microbeads were demonstrated to have bactericidal activities against not only Legionella but also coliform and heterotrophic bacteria. Immersing the ceramic microbeads in household rainwater storage tanks was demonstrated to yield the favorable eradication of Legionella organisms. Not only rapid-acting but also long-lasting bactericidal activities of the ceramic microbead were exhibited against Legionella pneumophila. However, time-dependent attenuation of the bactericidal activities against Legionella were also noted in the sustainability appraisal experiment. Therefore, the problems to be overcome surely remain in constantly managing the Legionella-pollution by means of immersing the ceramic microbeads. The results of our investigation apparently indicate that the earthplus™-coated ceramic microbeads would become the favorable tool for Legionella measures in household rainwater storage tanks, which may become the natural reservoir for Legionella species. Our investigation would justify further research and data collection to obtain more reliable procedures to microbiologically regulate the Legionella in rainwater storage tanks. PMID:26346201

  8. Characterization of photocatalytically active coatings based on TiO2/Zn-Al layered double hydroxide on ceramic tiles

    Directory of Open Access Journals (Sweden)

    Vulić Tatjana J.

    2013-01-01

    Full Text Available The self-cleaning function (photocatalytic activity and surface hydrophilicity/hydrophobicity is of great importance for ceramic tiles from both economic and environmental point of view. This research is focused on the preparation of suitable photocatalytic suspensions studying the influence of the photocatalyst powder amount and the molecular mass of polyethylene glycol (PEG on the self-cleaning properties of the suspensions deposited on the ceramic tile surface. Photocatalysts based on Zn-Al double layered hydroxides with TiO2 as active component, were synthesized and used for the preparation of the suspensions. The coated tiles prepared using smaller photocatalyst amount and the highest investigated molecular mass of PEG (PEG 4000 showed the highest photocatalytic activity in the Rhodamine B degradation reaction, as well as the appropriate surface properties. [Projekat Ministarstva nauke Republike Srbije, br. III45008

  9. Structure and corrosion resistance of ZrO{sub 2} ceramic coatings on AZ91D Mg alloys by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Yao Zhongping, E-mail: yaozhongping@hit.edu.cn [School of Chemical Engineering and Technology, Harbin Institute of Technology Harbin 150001 (China); Postdoctoral Station of Chemistry Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Xu Yongjun; Liu Yunfu; Wang Dali; Jiang Zhaohua; Wang Fuping [School of Chemical Engineering and Technology, Harbin Institute of Technology Harbin 150001 (China)

    2011-08-18

    Highlights: > The ZrO{sub 2} ceramic coatings on AZ91D Mg alloys was prepared in tripolyphosphate and fluorozirconate solution. > The double-layer structure with the loose and porous outer layer and the compact inner layer was analyzed by SEM and EIS technique > The polarization resistance obtained from the equivalent circuit of the EIS was consistent with the results of the polarizing curves tests. - Abstract: The aim of this work is to study the structure and the corrosion resistance of the plasma electrolytic oxidation ZrO{sub 2} ceramic coatings on Mg alloys. The ceramic coatings were prepared on AZ91D Mg alloy in Na{sub 5}P{sub 3}O{sub 10} and K{sub 2}ZrF{sub 6} solution by pulsed single-polar plasma electrolytic oxidation (PEO). The phase composition, morphology and element distribution in the coating were investigated by X-ray diffractometry, scanning electron microscopy and energy distribution spectroscopy, respectively. The results show that the coating thickness and surface roughness were increased with the increase of the reaction time. The ceramic coatings were of double-layer structure with the loose and porous outer layer and the compact inner layer. And the coating was composed of P, Zr, Mg and K, of which P and Zr were the main elements in the coating. P in the coating existed in the form of amorphous state, while Zr crystallized in the form of t-ZrO{sub 2} and a little c-ZrO{sub 2} in the coating. Electrochemical impedance spectra (EIS) and the polarizing curve tests of the coatings were measured through CHI604 electrochemical analyzer in 3.5% NaCl solution to evaluate the corrosion resistance. The polarization resistance obtained from the equivalent circuit of the EIS was consistent with the results of the polarizing curves tests.

  10. Survival of Staphylococcus aureus exposed to UV radiation on the surface of ceramic tiles coated with TiO2.

    Science.gov (United States)

    Szczawiński, J; Tomaszewski, H; Jackowska-Tracz, A; Szczawińska, M E

    2011-01-01

    The aim of this study was to determine and compare the antimicrobial activity of UV radiation of wavelength 253.7 nm (used in typical germicidal lamps) against Staphylococcus aureus on the surfaces of conventionally produced white ceramic wall tiles (matt and shiny) and the same tiles coated with TiO2 using three different methods: RF diode sputtering, atmospheric pressure chemical vapour deposition (APCVD) and spray pyrolysis deposition (SPD). Results clearly indicate that the bactericidal action of UV radiation is much stronger on the surfaces of tiles coated with TiO2 than on the tiles uncovered. The strongest bactericidal effect of UV radiation was found for film prepared by APCVD. Results of experiments for shiny and matt tiles did not differ statistically. The use of ceramic wall tiles coated with TiO2 films in hospitals, veterinary clinics, laboratories, food processing plants and other places where UV radiation is applied for disinfection should greatly improve the efficiency of this treatment.

  11. Bonding mechanism and performance of ceramic coatings by sol-gel process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Thin alumina coatings were prepared on carbide tools to enhance their wear-resistant ability by dip coating from an aluminum alkoxide solution. The coating eventually obtained was perfectly integrated, without any macroscopic defect, and showed good performance in turning medium carbon steel, which presented a novel and promising coating method for cutting tools. The coating morphology before and after heat treatment was examined with the aid of a scanning electron microscope (SEM). The composition of coating and interface layer as well as the crystal structure of coating was characterized by X-ray diffraction (XRD). The elemental distribution near the interlayer was analyzed by electron probe microanalysis (EPMA).

  12. Applicability assessment of ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ to the eradication of Legionella in rainwater storage tanks for household use

    Directory of Open Access Journals (Sweden)

    Oana K

    2015-08-01

    Full Text Available Kozue Oana,1,2 Michiko Kobayashi,1 Dai Yamaki,3 Tsukasa Sakurada,3 Noriyuki Nagano,1,2 Yoshiyuki Kawakami1,2 1Division of Infection Control and Microbiological Regulation, Department of Health and Medical Sciences, Shinshu University Graduate School of Medicine, 2Division of Clinical Microbiology, Department of Biomedical Laboratory Sciences, School of Health Sciences, Shinshu University School of Medicine, Matsumoto, 3Shinshu Ceramics Co., Ltd., Kiso, Nagano, Japan Abstract: Water environments appear to be the habitats of Legionella species. Legionellosis is considered as a preventable illness because bacterial reservoirs can be controlled and removed. Roof-harvested rainwater has attracted significant attention not only as a groundwater recharge but also as a potential alternative source of nonpotable water. We successfully developed ceramic microbeads coated with hydroxyapatite-binding silver/titanium dioxide ceramic composite earthplus™ using the thermal spraying method. The ceramic microbeads were demonstrated to have bactericidal activities against not only Legionella but also coliform and heterotrophic bacteria. Immersing the ceramic microbeads in household rainwater storage tanks was demonstrated to yield the favorable eradication of Legionella organisms. Not only rapid-acting but also long-lasting bactericidal activities of the ceramic microbead were exhibited against Legionella pneumophila. However, time-dependent attenuation of the bactericidal activities against Legionella were also noted in the sustainability appraisal experiment. Therefore, the problems to be overcome surely remain in constantly managing the Legionella-pollution by means of immersing the ceramic microbeads. The results of our investigation apparently indicate that the earthplus™-coated ceramic microbeads would become the favorable tool for Legionella measures in household rainwater storage tanks, which may become the natural reservoir for Legionella species

  13. On the use, characterization and performance of silane coupling agents between organic coatings and metallic or ceramic substrates

    Science.gov (United States)

    van Ooij, W. J.; Zhang, B. C.; Conners, K. D.; Hörnström, S.-E.

    1996-01-01

    Examples are given of the use of organofunctional silane coupling agents for promoting bonding between organic coatings and metallic or ceramic (i.e. oxide) substrates. The orientation of the silane molecules and the type of bonding with the metal oxide can be determined successfully by Time-of-Flight SIMS. Oriented films of aminosilanes are demonstrated to be unstable in air. A prerinse with an inorganic silicate is introduced as a suitable method for masking the ubiquitous carbonaceous contamination at the metal surface, thus promoting the proper orientation and covalent bonding. Some practical applications are described, such as the pretreatment of Galvalume■ surfaces as a replacement of existing chromate treatments in coil coating applications. Electrochemical Impedance Spectroscopy (EIS) is shown to be a powerful tool for studying the performance of the silane treatment under a paint.

  14. Comparation Between Pulsed Nd: Yag Laser Superficial Treatment and Ceramic Coating in Creep Test of Ti-6aAl-4V Alloy

    OpenAIRE

    Reis, Adriano G.; Reis, Danieli A.P.; Moura Neto, C.; Oñoro Lopez, Javier; Oliveira, H.S.; Couto, A.A.

    2010-01-01

    The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of pulsed Nd:YAG laser and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190oC by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treatment of pulsed Nd:YAG laser and ceramic coating was submitted to creep tests at 600°C and 125 at 319 MPa, under constant load mode. In t...

  15. Structures of ceramics coatings on steel fabricated by hot-dipping and micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Firstly, an aluminum coating was produced metallurgically on mild steel by hot-dipping, then an aluminum oxide coating was formed self-growingly from the aluminum coating by micro-arc oxidation treatment. The structures of the composite coatings were investigated by means of SEM, TEM and XRD. The results show that the composite coating consists of three layers which are Fe-Al alloy, aluminum coating and aluminum oxide orderly outward from the steel substrate. There are amorphous phases, k-Al2O3 and θ-Al2O3 mainly in the aluminum oxide.

  16. CuCr2O4 Spinel Ceramic Pigments Synthesized by Sol-Gel Self-Combustion Method for Solar Absorber Coatings

    Science.gov (United States)

    Ma, Pengjun; Geng, Qingfen; Gao, Xianghu; Yang, Shengrong; Liu, Gang

    2016-07-01

    A series of CuCr2O4 spinel ceramic pigments have been successfully synthesized via a facile and cost-effective sol-gel self-combustion method. The reaction mechanism was systematically studied using the corresponding characterization technologies. The results suggested that CuCr2O4 spinel ceramic pigments could be obtained at annealing temperature of 600 °C for 1 h, and the size, morphology, and crystallinity of CuCr2O4 spinel were greatly influenced by the annealing temperature. The as-burnt powder and CuCr2O4 spinel ceramic pigment were then employed to fabricate thickness sensitive spectrally selective (TSSS) paint coatings by a convenient spray-coating technique. The results revealed that spectral selectivity of TSSS paint coatings based on CuCr2O4 spinel ceramic pigments was much better than that of paint coatings based on the as-burnt powders. Furthermore, the effect of surface features of TSSS paint coatings on its optical property and hydrophobicity was investigated in detailed.

  17. Selective laser sintering of polymer-coated Al2O3/ZrO2/TiC ceramic powder

    Institute of Scientific and Technical Information of China (English)

    BAI Pei-kang; CHENG Jun; LIU Bin

    2005-01-01

    A type of polymer-coated Al2O3/ZrO2/TiC ceramic powder was prepared. The laser sintering mechanism of polymer-coated Al2 O3/ZrO2/TiC powder was investigated by studying the dynamic laser sintering process.It is found that the mechanism is viscous flow when the sintering temperature is between 80 ℃ and 120 ℃, and it is melting/solidification when the temperature is above 120 ℃. The process parameters of selective laser sintering were optimized by using ortho-design method. The results show that the optimal parameters include laser power of 14 W,scanning velocity of 1 400 mm/s, preheating temperature of 50 ℃ and powder depth of 0.15 mm. A two-step posttreatment process is adopted to improve the mechanical properties of laser sintered part, which includes polymer debinding and high temperature sintering. After vacuum sintering for 2 h at 1 650 ℃, the bending strength and fracture toughness of Al2O3/ZrO2/TiC ceramic part reach 358 Mpa and 6.9 Mpa · m1/2 , respectively.

  18. Effect of Al2O3 Ceramic Particles on Corrosion Behaviour and Tribological Properties of Nickel Composite Coatings

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The paper presents a study on corrosion behaviour and tribological properties of nickel composite coatings deposited by electrochemical method on aluminium alloy from 2xxx series (AlCu4MgSi. The nickel composite coatings were produced in a Watts bath of the following chemical composition: NiSO4·7H2O 150 g/l, NiCl2·6H2O 30 g/l, H3BO3 30 g/l with the addition of saccharin in an amount of 2 g/l. As hard ceramic dispersed particles embedded in the coating, alumina (Al2O3 was used in an amount of 12,5; 25; 50 and 75 g/l. Coatings were produced using cathodic current density of 6 A/dm2, bath temperature of 60°C, pH 4, and the time 60 minutes. The electroplating bath was stirred with a mechanical stirrer (350 rpm.

  19. Simulation of automotive wrist pin joint and tribological studies of tin coated Al-Si alloy, metal matrix composites and nitrogen ceramics under mixed lubrication

    Science.gov (United States)

    Wang, Qian

    Development of automotive engines with high power output demands the application of high strength materials with good tribological properties. Metal matrix composites (MMC's) and some nitrogen ceramics are of interest to replace some conventional materials in the piston/pin/connecting rod design. A simulation study has been developed to explore the possibility to employ MMC's as bearing materials and ceramics as journal materials, and to investigate the related wear mechanisms and the possible journal bearing failure mechanisms. Conventional tin coated Al-Si alloy (Al-Si/Sn) have been studied for the base line information. A mixed lubrication model for journal bearing with a soft coating has been developed and applied to the contact and temperature analysis of the Al-Si/Sn bearing. Experimental studies were performed to reveal the bearing friction and wear behavior. Tin coating exhibited great a advantage in friction reduction, however, it suffered significant wear through pitting and debonding. When the tin wore out, the Al-Si/steel contact experienced higher friction. A cast and P/M MMC's in the lubricated contact with case hardened steel and ceramic journals were studied experimentally. Without sufficient material removal in the conformal contact situation, MMC bearings in the MMC/steel pairs gained weight due to iron transfer and surface tribochemical reactions with the lubricant additives and contact failure occurred. However, the MMC/ceramic contacts demonstrated promising tribological behavior with low friction and high wear resistance, and should be considered for new journal bearing design. Ceramics are wear resistant. Ceramic surface roughness is very crucial when the journals are in contact with the tin coated bearings. In contact with MMC bearings, ceramic surface quality and fracture toughness seem to play some important roles in affecting the friction coefficient. The wear of silicon nitride and beta sialon (A) journals is pitting due to grain

  20. SiC nanowires reinforced MAS joint of SiC coated carbon/carbon composites to LAS glass ceramics

    International Nuclear Information System (INIS)

    Graphical abstract: Schematic cross-section images of the samples with SiC nanowires and assembly sequence for the raw materials through the process of the hot-pressing method. Highlights: ► The SiC nanowires were firstly used as porous layer in the middle of the joint. ► The shear strength of the joint with SiC nanowires was largely improved. ► A new mode of fracture was proposed. - Abstract: In order to improve the shear strength of the joints of carbon/carbon (C/C) composites to lithium aluminum silicate (LAS) glass ceramics, SiC coating and magnesium aluminum silicate (MAS) glass ceramics were used as transition layer and middle layer, respectively, and high quality SiC nanowires were applied as the reinforcement materials in MAS. The SiC nanowires reinforced MAS joint of SiC coated C/C composites to LAS glass ceramics was prepared by a three-step technique of pack cementation, CVD and hot-pressing. The microstructures of the as-prepared joints were characterized by SEM and EDS, and the shear strength of the joints was also examined. The shear strength of the SiC–MAS joint increased from 24.0 ± 2.0 MPa to 35.5 ± 5.5 MPa after adding SiC nanowires in MAS. The load decreases in step-style but not perpendicularly after the maximum value, which demonstrates good toughness of the joint with SiC nanowire porous layer.

  1. Compound Ceramic Coatings on Ti-6AI-4V by Micro-Plasma Oxidation in NaAlO2 Solution

    Institute of Scientific and Technical Information of China (English)

    YAOZhong-ping; JIANGZhao-hua; XINShi-gang; SUNXue-tong; WUZhen-dong

    2004-01-01

    Micro-plasma oxidation (MPO) technique is a new technique by which compound ceramic coating can be grown in situ on AI, Ti, Mg and many other valve-metals. Compound ceramic coatings on Ti-6Al-4V alloy were prepared for different time by pulsed bi-polar MPO in NaAlO2 solution. The phase composition, morphology and the element distribution of the coatings were studied by XRD, SEM and JEOL SUPERPROBE 733 electric probe, respectively. Electrochemical Impedance Spectra (EIS) of the coatings were measured to study the structure character of the coatings. Through the proper EIS interpreting software, the "equivalent circuit" of the coatings was established, and the fitting values of equivalent element were calculated. The coating is mainly composed of Al2TiO5, α-Al2O3 and futile TiO2. The content of Ti element in the coating is less than that of substrate; its distribution is relatively uniform, and Ti in the outer layer is less than that in the inner layer. The content of A1 in the coating is more than that of substrate, and its distribution is not even: Al in the middle part is more than that on both sides of the coating; And the EIS analysis has illustrated the double-layer structure of the coatings, and the outside layer is loosen and the inner layer compact; with the increase of the oxidizing time, the surface roughness of the coatings, and the porosity of the outer layer of the coating are increased while the compactness of the inner layer of the coatings are improved.

  2. New Approach to Ceramic/Metal-Polymer Multilayered Coatings for High Performance Dry Sliding Applications

    Science.gov (United States)

    Rempp, A.; Killinger, A.; Gadow, R.

    2012-06-01

    The combination of thermally sprayed hard coatings with a polymer based top coat leads to multilayered coating systems with tailored functionalities concerning wear resistance, friction, adhesion, wettability or specific electrical properties. The basic concept is to combine the mechanical properties of the hard base coating with the tribological or chemical abilities of the polymer top coat suitable for the respective application. This paper gives an overview of different types of recently developed multilayer coatings and their application in power transmission under dry sliding conditions. State of the art coatings for dry sliding applications in power transmission are mostly based on thin film coatings like diamond-like carbon or solid lubricants, e.g. MoS2. A new approach is the combination of thin film coatings with combined multilayer coatings. To evaluate the capability of these tribological systems, a multi-stage investigation has been carried out. In the first stage the performance of the sliding lacquers and surface topography of the steel substrate has been evaluated. In the following stage thermally sprayed hard coatings were tested in combination with different sliding lacquers. Wear resistance and friction coefficients of combined coatings were determined using a twin disc test-bed.

  3. Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

    Directory of Open Access Journals (Sweden)

    José Vitor Candido Souza

    2011-12-01

    Full Text Available Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.

  4. Tissue response to implanted ceramic-coated titanium alloys in rats.

    Science.gov (United States)

    Satomi, K; Akagawa, Y; Nikai, H; Tsuru, H

    1988-07-01

    In order to assess the tissue compatibility of the hybrid materials for the dental implant (hydroxyapatite, titanium oxide and titanium nitride coated titanium alloys), tissue response to these materials implanted in the rat subcutaneous tissue was histologically examined. Initial inflammatory response was less evident in titanium oxide coated and non-coated titanium alloys. All materials were encapsulated by thin fibrous connective tissues. The membrane thickness of hydroxyapatite coated titanium alloy was significantly higher than that of titanium nitride coated one. These results suggest that all materials possess favourable tissue compatibility and may encourage clinical use as the dental implant.

  5. Ceramic and coating applications in the hostile environment of a high temperature hypersonic wind tunnel. [Langley 8-foot high temperature structures tunnel

    Science.gov (United States)

    Puster, R. L.; Karns, J. R.; Vasquez, P.; Kelliher, W. C.

    1981-01-01

    A Mach 7, blowdown wind tunnel was used to investigate aerothermal structural phenomena on large to full scale high speed vehicle components. The high energy test medium, which provided a true temperature simulation of hypersonic flow at 24 to 40 km altitude, was generated by the combustion of methane with air at high pressures. Since the wind tunnel, as well as the models, must be protected from thermally induced damage, ceramics and coatings were used extensively. Coatings were used both to protect various wind tunnel components and to improve the quality of the test stream. Planned modifications for the wind tunnel included more extensive use of ceramics in order to minimize the number of active cooling systems and thus minimize the inherent operational unreliability and cost that accompanies such systems. Use of nonintrusive data acquisition techniques, such as infrared radiometry, allowed more widespread use of ceramics for models to be tested in high energy wind tunnels.

  6. Application of Pre-coated Microfiltration Ceramic Membrane with Powdered Activated Carbon for Natural Organic Matter Removal from Secondary Wastewater Effluent

    KAUST Repository

    Kurniasari, Novita

    2012-12-01

    Ceramic membranes offer more advantageous performances than conventional polymeric membranes. However, membrane fouling caused by Natural Organic Matters (NOM) contained in the feed water is still become a major problem for operational efficiency. A new method of ceramic membrane pre-coating with Powdered Activated Carbon (PAC), which allows extremely contact time for adsorbing aquatic contaminants, has been studied as a pre-treatment prior to ceramic microfiltration membrane. This bench scale study evaluated five different types of PAC (SA Super, G 60, KCU 6, KCU 8 and KCU 12,). The results showed that KCU 6 with larger pore size was performed better compared to other PAC when pre-coated on membrane surface. PAC pre-coating on the ceramic membrane with KCU 6 was significantly enhance NOM removal, reduced membrane fouling and improved membrane performance. Increase of total membrane resistance was suppressed to 96%. The removal of NOM components up to 92%, 58% and 56% for biopolymers, humic substances and building blocks, respectively was achieved at pre-coating dose of 30 mg/l. Adsorption was found to be the major removal mechanism of NOM. Results obtained showed that biopolymers removal are potentially correlated with enhanced membrane performance.

  7. Chemical vapor deposited fiber coatings and chemical vapor infiltrated ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Kmetz, M.A.

    1992-01-01

    Conventional Chemical Vapor Deposition (CVD) and Organometallic Chemical Vapor Deposition (MOCVD) were employed to deposit a series of interfacial coatings on SiC and carbon yarn. Molybdenum, tungsten and chromium hexacarbonyls were utilized as precursors in a low temperature (350[degrees]C) MOCVD process to coat SiC yarn with Mo, W and Cr oxycarbides. Annealing studies performed on the MoOC and WOC coated SiC yarns in N[sub 2] to 1,000[degrees]C establish that further decomposition of the oxycarbides occurred, culminating in the formation of the metals. These metals were then found to react with Si to form Mo and W disilicide coatings. In the Cr system, heating in N[sub 2] above 800[degrees]C resulted in the formation of a mixture of carbides and oxides. Convention CVD was also employed to coat SiC and carbon yarn with C, Bn and a new interface designated BC (a carbon-boron alloy). The coated tows were then infiltrated with SiC, TiO[sub 2], SiO[sub 2] and B[sub 4]C by a chemical vapor infiltration process. The B-C coatings were found to provide advantageous interfacial properties over carbon and BN coatings in several different composite systems. The effectiveness of these different coatings to act as a chemically inert barrier layer and their relationship to the degree of interfacial debonding on the mechanical properties of the composites were examined. The effects of thermal stability and strength of the coated fibers and composites were also determined for several difference atmospheres. In addition, a new method for determining the tensile strength of the as-received and coated yarns was also developed. The coated fibers and composites were further characterized by AES, SEM, XPS, IR and X-ray diffraction analysis.

  8. Evaluation and Description of Friction between an Electro-Deposited Coating and a Ceramic Ball under Fretting Condition

    Directory of Open Access Journals (Sweden)

    Kyungmok Kim

    2015-07-01

    Full Text Available This article describes fretting behavior of zirconia and silicon nitride balls on an electro-deposited coating. Fretting tests are performed using a ball-on-flat configuration. The evolution of the kinetic friction coefficient is determined, along with slip ratio. Experimental results show that the steady-state friction coefficient between ceramic balls (Si3N4 and ZrO2 and an electro-deposited coating is about 0.06, lower than the value between AISI 52100 ball and the coating. After a steady-state sliding, the transition of the friction coefficient is varied with a ball. The friction coefficient for ZrO2 balls became a critical value after higher fretting cycles than those for Si3N4 and AISI 52100 balls. In addition, it is identified that two parameters can describe the transition of the friction coefficient. Finally, the evolution of the friction coefficient is expressed as an exponential or a power-law form.

  9. Crystallisation of a zirconium-based glaze for ceramic tiles coatings

    OpenAIRE

    Romero, Maximina; Rincón López, Jesús María; Acosta, Anselmo

    2003-01-01

    The effect of iron oxide content on the crystallisation of a zirconium-based glass-ceramic glaze was investigated using a glass-ceramic “white of zirconium” frit and a granite waste glass. Measurements by X-ray diffraction (XRD) combined with scanning electron microscopy (SEM) and EDX microanalysis showed that Fe2O3 gives rise to the crystallisation of an iron-zinc ferrite, which is acting as nucleating agent of feather-like crystals of pyroxene while granite frit enhances the partial dissolu...

  10. Development and investigation on new composite and ceramic coatings as possible abradable seals

    Energy Technology Data Exchange (ETDEWEB)

    Bardi, U.; Borgioli, F.; Fossati, A. [Firenze Univ., Sesto Fiorentino (Italy); Giolli, C.; Scrivani, A.; Rizzi, G. [Turbocoating S.p.A., Rubbiano di Solignano (Italy); Partes, K.; Seefeld, T. [Bremer Inst. fuer Angewandte Strahltechnik (BIAS) GmbH, Bremen (Germany); Sporer, D. [Sulzer Metco (Canada) Inc., Fort Saskatchewan, AB (Canada); Refke, A. [Sulzer Metco AG (Switzerland), Wohlen (Switzerland)

    2008-07-01

    In order to improve gas turbine performance it is possible to decrease back flow gases in the high temperature combustion region of the turbo machine reducing shroud/rotor gap. Thick and porous TBC systems and composite CoNiCrAlY/Al{sub 2}O{sub 3} coatings made by Air Plasma Spray (APS) and composite NiCrAlY/graphite coatings made by Laser Cladding were studied as possible high temperature abradable seal on shroud. Oxidation and thermal fatigue resistance of the coatings were assessed by means of isothermal and cyclic oxidation tests. Tested CoNiCrAlY/Al{sub 2}O{sub 3} and NiCrAlY/graphite coatings after 1000 hours at 1100 C do not show noticeable microstructural modification. The oxidation resistance of new composite coatings satisfied Original Equipment Manufacturer (OEM) specification. Thick and porous TBC systems passed the thermal fatigue test according to the considered OEM procedures. According to the OEM specification for abradable coatings the hardness evaluation suggests that these kinds of coatings must be used with abrasive tipped blades. Thick and porous TBC coating has shown good abradability using tipped blades. (orig.)

  11. The effect of colouring agent on the physical properties of glass ceramic produced from waste glass for antimicrobial coating deposition

    Science.gov (United States)

    Juoi, J. M.; Ayoob, N. F.; Rosli, Z. M.; Rosli, N. R.; Husain, K.

    2016-07-01

    Domestic waste glass is utilized as raw material for the production of glass ceramic material (GCM) via sinter crystallisation route. The glass ceramic material in a form of tiles is to be utilized for the deposition of Ag-TiO2 antimicrobial coating. Two types of soda lime glass (SLG) that are non-coloured and green SLG are utilised as main raw materials during the batch formulation in order to study the effect of colouring agent (Fe2O3) on the physical and mechanical properties of glass ceramic produced. Glass powder were prepared by crushing bottles using hammer milled with milling machine and sieved until they passed through 75 µm sieve. The process continues by mixing glass powder with ball clay with ratio of 95:5 wt. %, 90:10 wt. % and 85:15 wt. %. Each batch mixture was then uniaxial pressed and sintered at 800°C, 825 °C and 850 °C. The physical and mechanical properties were then determined and compared between those produced from non-coloured and green coloured SLG in order to evaluate the effect of colouring agent (Fe2O3) on the GCM produced. The optimum properties of non-coloured SLG is produced with smaller ball clay content (10 wt. %) compared to green SLG (15 wt. %). The physical properties (determined thru ASTM C373) of the optimized GCM produced from non-coloured SLG and green SLG are 0.69 % of porosity, 1.92 g/cm3 of bulk density, 0.36 % of water absorption; and 1.96 % of porosity, 2.69 g/cm3 of bulk density, 0.73 % of water absorption; respectively. Results also indicate that the most suitable temperature in producing GCM from both glasses with optimized physical and mechanical properties is at 850 °C.

  12. Effect of Fe{sup 3+} ions on the thermal and optical properties of the ceramic coating grown in-situ on AZ31 Mg Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu Songtao [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Qin Wei [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wu Xiaohong, E-mail: wuxiaohong@hit.edu.cn [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Wang Xiaodong [Department of Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Zhao Guimei [China Academy of Space Technology, Beijing 100094 (China)

    2012-07-16

    This research investigates the effect of Fe{sub 2}(SO{sub 4}){sub 3} on the thermal and optical properties of the ceramic coatings formed on AZ31 Mg alloy. The different ceramic coatings were obtained by plasma electrolytic oxidation (PEO) in electrolytes that contain varied concentrations of Fe{sub 2}(SO{sub 4}){sub 3}. The microstructure, element distribution, composition as well as the thermal and optical properties of the coatings were studied with scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray Diffraction (XRD), UV-VIS-NIR spectrophotometer and infrared reflectometer. The results show that all of the coatings prepared were mainly composed with MgO, with trace-amount of Fe{sub 3}O{sub 4} presents and Fe seems entered into the MgO crystal structure. With the increasing of the concentration of Fe{sub 2}(SO{sub 4}){sub 3}, the solar absorptance and infrared emittance increased initially but then remain stable. We found that at the concentrations 8 g L{sup -1}, the coating has the highest solar absorptance (0.94) and infrared emittance (0.83). Our results show that coatings formed with this method could be useful as a thermal control coating in a variety of applications, such as in the spacecraft. - Highlights: Black-Right-Pointing-Pointer Thermal control coatings on AZ31 Mg alloy were prepared by the plasma electrolytic oxidation (PEO) method. Black-Right-Pointing-Pointer The coatings were mainly composed with MgO, with trace-amount of Fe{sub 3}O{sub 4} presents. Black-Right-Pointing-Pointer The using of Fe{sup 3+} in the electrolyte improves the thermal and optical properties of the obtained MgO coating. Black-Right-Pointing-Pointer The thermal control coating obtained by PEO has high solar absorptance (0.94) and infrared emittance (0.83).

  13. Ceramic thermal spray technology and explore the dense coating material%陶瓷热喷涂技术与涂层材料探密

    Institute of Scientific and Technical Information of China (English)

    肖军

    2012-01-01

    采用热喷涂技术,在金属基体上制备陶瓷涂层,能把金属材料的特点和陶瓷材料的特点有机地结合起来,获得复合材料结构。由于这种复合材料结构具有异常优越的综合性能,使得热喷涂技术迅速从高尖领域扩展应用到能源、交通、冶金、轻纺、石化、机械等民用工业领域。首先综述了热喷涂高性能陶瓷涂层的应用前景,接着分析了陶瓷涂层及热喷涂技术的特点,然后介绍了热喷涂陶瓷涂层技术的应用领域,以及热喷涂高性能陶瓷涂层的典型应用,最后讨论了热喷涂高性能陶瓷涂层的发展潜力。%using thermal spray techniques, preparation of the metal ceramic coating on the substrate, can the characteristics of metal and ceramic materials, the characteristics of organically combined to obtain composite structures. Because of this unusual composite structures with superior over- all performance, making the thermal spray technology rapidly expanding field of applications from high point to the energy, transportation, metallurgy, textile, petrochemical, machinery and other ci- vilian industries. First, an overview of high--performance ceramic thermal spray coating application prospects, and then analyzed the ceramic coating and thermal spray technology features, and then introduced the ceramic thermal spray coating technology applications, and thermal spray coating of a typical high--performance ceramic application, and finally discuss the high--performance ceramic thermal spray coatings development potential

  14. Microstructure and high temperature properties of two-step voltage-controlled MAO ceramic coatings formed on Ti{sub 2}AlNb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yuan-Hong, E-mail: wangyuanhong522@163.com; Ouyang, Jia-Hu; Liu, Zhan-Guo; Wang, Ya-Ming; Wang, Yu-Jin

    2014-07-01

    A two-step voltage-controlled microarc oxidation (MAO) method has been used to produce ceramic coatings (NA-2st) on Ti{sub 2}AlNb alloy. For a comparative study, one-step voltage-controlled MAO ceramic coatings (NA-1st) were also formed on Ti{sub 2}AlNb alloy. The NA-2st coating with a relatively compact microstructure is composed of Al{sub 2}TiO{sub 5}, R-TiO{sub 2}, α-Al{sub 2}O{sub 3} and γ-Al{sub 2}O{sub 3} phases. The adhesive strength of MAO coatings was tested by a direct pull-off method. Isothermal oxidation tests were carried out at 800 °C in a muffle furnace in air. Normal spectral emissivity of MAO coatings was measured at 600 °C in the infrared wavelength range of 3–20 μm. High temperature tribological properties of MAO coatings were evaluated by using a ball-on-disc friction and wear tester at 600 °C. Due to its compact microstructure and high content of Al{sub 2}TiO{sub 5} phase, the NA-2st coating exhibits better high temperature properties, such as good oxidation resistance, high infrared emissivity, low friction coefficient and small wear rate.

  15. Solar Photocatalytic Removal of Chemical and Bacterial Pollutants from Water Using Pt/TiO2-Coated Ceramic Tiles

    Directory of Open Access Journals (Sweden)

    S. P. Devipriya

    2012-01-01

    Full Text Available Semiconductor photocatalysis has become an increasingly promising technology in environmental wastewater treatment. The present work reports a simple technique for the preparation of platinum-deposited TiO2 catalysts and its immobilization on ordinary ceramic tiles. The Pt/TiO2 is characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDAX, and diffuse reflectance spectroscopy (DRS. Deposition of Pt on TiO2 extends the optical absorption of the latter to the visible region which makes it attractive for solar energy application. Optimum loading of Pt on TiO2 was found to be 0.5%. The Pt/TiO2 is coated on ceramic tiles and immobilized. This catalyst was found effective for the solar photocatalytic removal of chemical and bacterial pollutants from water. Once the parameters are optimized, the Pt/TiO2/tile can find application in swimming pools, hospitals, water theme parks, and even industries for the decontamination of water.

  16. High-temperature tensile behavior of a boron nitride-coated silicon carbide-fiber glass-ceramic composite

    International Nuclear Information System (INIS)

    Tensile properties of a cross-ply glass-ceramic composite were investigated by conducting fracture, creep, and fatigue experiments at both room temperature and high temperatures in air. The composite consisted of a barium magnesium aluminosilicate (BMAS) glass-ceramic matrix reinforced with SiC fibers with a SiC/BN coating. The material exhibited retention of most tensile properties up to 1,200 C. Monotonic tensile fracture tests produced ultimate strengths of 230--300 MPa with failure strains of ∼1%, and no degradation in ultimate strength was observed at 1,100 and 1,200 C. In creep experiments at 1,100 C, nominal steady-state creep rates in the 10-9 s-1 range were established after a period of transient creep. Tensile stress rupture experiments at 1,100 and 1,200 C lasted longer than one year at stress levels above the corresponding proportional limit stresses for those temperatures. Tensile fatigue experiments were conducted in which the maximum applied stress was slightly greater than the proportional limit stress of the matrix, and, in these experiments, the composite survived 105 cycles without fracture at temperatures up to 1,200 C. Microscopic damage mechanisms were investigated by TEM, and microstructural observations of tested samples were correlated with the mechanical response. The SiC/BN fiber coatings effectively inhibited diffusion and reaction at the interface during high-temperature testing. The BN layer also provided a weak interfacial bond that resulted in damage-tolerant fracture behavior

  17. Electrochemical behavior of 45S5 bioactive ceramic coating on Ti6Al4V alloy for dental applications

    Science.gov (United States)

    Machado López, M. M.; Espitia Cabrera, M. I.; Faure, J.; Contreras García, M. E.

    2016-04-01

    Titanium and its alloys are widely used as implant materials because of their mechanical properties and non-toxic behavior. Unfortunately, they are not bioinert, which means that they can release ions and can only fix the bone by mechanical anchorage, this can lead to the encapsulation of dense fibrous tissue in the body. The bone fixation is required in clinical conditions treated by orthopedic and dental medicine. The proposal is to coat metallic implants with bioactive materials to establish good interfacial bonds between the metal substrate and bone by increasing bioactivity. Bioactive glasses, ceramics specifically 45 S5 Bioglass, have drawn attention as a serious functional biomaterial because osseointegration capacity. The EPD method of bioglass gel precursor was proposed in the present work as a new method to obtain 45S5/Ti6A14V for dental applications. The coatings, were thermally treated at 700 and 800°C and presented the 45 S5 bioglass characteristic phases showing morphology and uniformity with no defects, quantification percentages by EDS of Si, Ca, Na, P and O elements in the coating scratched powders, showed a good proportional relationship demonstrating the obtention of the 45S5 bioglass. The corrosion tests were carried out in Hank's solution. By Tafel extrapolation, Ti6Al4V alloy showed good corrosion resistance in Hank's solution media, by the formation of a passivation layer on the metal surface, however, in the system 45S5/Ti6Al4V there was an increase in the corrosion resistance; icon-, Ecorr and corrosion rate decreased, the mass loss and the rate of release of ions, were lower in this system than in the titanium alloy without coating.

  18. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10-7 wt.% for Al-Fe-coated steels and 5*10-6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti3SiC2. The ceramic materials of SiC and Ti3SiC2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  19. Sliding Wear Behavior of Plasma Sprayed Zirconia Coating on Cast Aluminum against Silicon Carbide Ceramic

    Institute of Scientific and Technical Information of China (English)

    Thuong-Hien LE; Young-Hun CHAE; Seock-Sam KIM

    2005-01-01

    The sliding wear behaviors of ZrO2-22 wt pct MgO (MZ) and ZrO2-8 wt pct Y2O3 (YZ) coatings deposited on a cast aluminum alloy with bond layer (NiCrCoAlY) by plasma spray were investigated under dry test conditions at room temperature. Under all load conditions, the wear mechanisms of the MZ and YZ coatings were almost the same.The material transfer and pullout were involved in the wear process of the studied coatings under the test conditions.The wear rate of the MZ coating was less than that of the YZ coating. While increasing the normal load, the wear rates of the MZ and YZ coatings increased. SEM was used to examine the worn surfaces and to elucidate likely wear mechanisms. Energy dispersive X-ray spectroscopy (EDX) analysis of the worn surfaces indicated that material transfer occurred in the direction from the SiC ball to the disk. Fracture toughness had a significant influence on the wear performance of the coatings. It was suggested that the material transfer played an important role in the wear behavior.

  20. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (< 10 microns) single layers to be deposited and multilayer coatings of less than 100 microns to be generated with the flexibility to tailor microstructures by changing processing conditions. Coatings of yttria-stabilized zirconia (YSZ) were applied to NiCrAlY bond coated superalloy substrates using the PS-PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  1. Potential benefits of a ceramic thermal barrier coating on large power generation gas turbine

    Science.gov (United States)

    Clark, J. S.; Nainiger, J. J.

    1977-01-01

    Thermal barrier coating design option offers benefit in terms of reduced electricity costs when used in utility gas turbines. Options considered include: increased firing temperature, increased component life, reduced cooling air requirements, and increased corrosion resistance (resulting in increased tolerance for dirty fuels). Performance and cost data were obtained. Simple, recuperated and combined cycle applications were considered, and distillate and residual fuels were assumed. The results indicate that thermal barrier coatings could produce large electricity cost savings if these coatings permit turbine operation with residual fuels at distillate-rated firing temperatures. The results also show that increased turbine inlet temperature can result in substantial savings in fuel and capital costs.

  2. Optimization of usage parameters of ceramic coatings in high temperature applications using Taguchi design

    Directory of Open Access Journals (Sweden)

    Mohammed Yunus

    2011-08-01

    Full Text Available The durability and efficiency of high temperature components used in aerospace industry are improved by the usage of thermal barrier coatings (TBC.The characterization of TBC requires a better understanding of mechanical and tribological properties along with their failure mechanisms which are to be thoroughly investigatedto estimate their performance. Thermal barrier (TB and thermal cycling resistance (TCR parameters are considered to be very important at high temperature applications. Thermal tests were carried out on three different types of coatings namely, Alumina (A, Alumina-Titania (AT and partially stabilized zirconia (PSZ, in the present study. Using Taguchi approach, optimization of various TBC parameters like temperature on heated surface of coating,thicknesses and types of coatings was done and the significance of TB and TCR were also investigated using S/N ratio and ANOVA. The experimental results were found to be in good agreement with statistical results obtained by Taguchi technology.

  3. Sol-gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain.

    Science.gov (United States)

    Madani, Azamsadat; Nakhaei, Mohammadreza; Karami, Parisa; Rajabzadeh, Ghadir; Salehi, Sahar; Bagheri, Hossein

    2016-01-01

    The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol-gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm) were prepared and were assigned to four experimental groups (n=10/group): C, without any further surface treatment as the control group; S, sandblasted using 110 μm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia-porcelain bond strength, a microtensile bond strength (μTBS) approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation of new phases consisting of Si, Al, and Zr in coated samples. SEM showed the formation of a uniform coating on Y-TZP samples. Maximum μTBS values were obtained in aluminosilicate samples, which were significantly increased compared to control and sandblasted groups (P=0.013 and Psol-gel dip coating can be considered as a convenient, less expensive reliable method for improving the bond strength between dental Y-TZP ceramics and veneering porcelain.

  4. Sol-gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain.

    Science.gov (United States)

    Madani, Azamsadat; Nakhaei, Mohammadreza; Karami, Parisa; Rajabzadeh, Ghadir; Salehi, Sahar; Bagheri, Hossein

    2016-01-01

    The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol-gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm) were prepared and were assigned to four experimental groups (n=10/group): C, without any further surface treatment as the control group; S, sandblasted using 110 μm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia-porcelain bond strength, a microtensile bond strength (μTBS) approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation of new phases consisting of Si, Al, and Zr in coated samples. SEM showed the formation of a uniform coating on Y-TZP samples. Maximum μTBS values were obtained in aluminosilicate samples, which were significantly increased compared to control and sandblasted groups (P=0.013 and P<0.001, respectively). This study showed that aluminosilicate sol-gel dip coating can be considered as a convenient, less expensive reliable method for improving the bond strength between dental Y-TZP ceramics and veneering porcelain. PMID:27478376

  5. Self-adapting metal-ceramic coating for biomass and waste incineration plants

    Energy Technology Data Exchange (ETDEWEB)

    Faulstich, Martin [Technische Univ. Muenchen (Germany); Fehr, Karl Thomas; Ye, Ya-Ping [Ludwig-Maximilians-Univ., Muenchen (Germany); Loeh, Ingrid; Mocker, Mario; Wolf, Gerhard [ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany)

    2010-07-01

    Thermally sprayed coatings might become a reasonable alternative to cost-intensive cladding of heat exchangers in biomass and waste incineration. Shortcomings of these coatings might be overcome by a double-layer system, consisting of Alloy 625 covered with yttria-stabilized zirconia. Under appropriate conditions, re-crystallized zirconium oxide and chromium oxide form a dense, self-adapting and self-healing barrier against further infiltration of gaseous species. (orig.)

  6. Electrochemical synthesis, structural features and photoelectrocatalytic activity of TiO{sub 2}–SiO{sub 2} ceramic coatings on dye degradation

    Energy Technology Data Exchange (ETDEWEB)

    Mumjitha, M.; Raj, V., E-mail: alaguraj2@rediffmail.com

    2015-08-15

    Highlights: • Titania–silica ceramic coatings were fabricated by anodization in a single step. • Fabrication conditions are optimized based on their photoelectrochemical activity. • The SiO{sub 2} incorporated TiO{sub 2} coating shows good photoelectrochemical activity. • Titania–silica coating can degrade methyl orange dye effectively within 70 min. - Abstract: In this work, dome like TiO{sub 2}–SiO{sub 2} ceramic nanostructures comprises of nanoflakes were successfully formed by anodization method on Ti surface using sodium hexafluoro silicate (SFS) electrolyte. The effects of electrolyte concentration and anodization voltages on the silica incorporation, microstructure and photoelectrocatalytic (PEC) performance of fabricated coatings were investigated and compared in details. The coating formed at 3% SFS concentration and 50 V shows good morphology, better thickness with maximum PEC activity and higher oxygen evolution potential than titania and bare electrodes owing to the enhanced photogenerated electron–hole pairs separation. The PEC activity of the samples was evaluated by the degradation of methyl orange (MO) solutions for different periods of time. The removal efficiency was studied as a function of several operation variables, such as various coatings, dye degradation methods, applied voltages, initial dye concentration, initial pH values and chloride ions.

  7. The Development of 2700-3000 F Environmental Barrier Coatings for SiC/SiC Ceramic Matrix Composites: Challenges and Opportunities

    Science.gov (United States)

    Zhu, Dongming

    2015-01-01

    Environmental barrier coatings (EBCs) and SiCSiC ceramic matrix composites (CMCs) systems will play a crucial role in future turbine engines for hot-section component applications because of their ability to significantly increase engine operating temperatures, reduce engine weight and cooling requirements. The development of prime-reliant environmental barrier coatings is a key to enable the applications of the envisioned 2700-3000F EBC - CMC systems to help achieve next generation engine performance and durability goals. This paper will primarily address the performance requirements and design considerations of environmental barrier coatings for turbine engine applications. The emphasis is placed on current NASA candidate environmental barrier coating systems for SiCSiC CMCs, their performance benefits and design limitations in long-term operation and combustion environments. The efforts have been also directed to developing prime-reliant, self-healing 2700F EBC bond coat; and high stability, lower thermal conductivity, and durable EBC top coats. Major technical barriers in developing environmental barrier coating systems, the coating integrations with next generation CMCs having the improved environmental stability, cyclic durability, erosion-impact resistance, and long-term system performance will be described. The research and development opportunities for turbine engine environmental barrier coating systems by utilizing improved compositions, state-of-the-art processing methods, and simulated environment testing and durability modeling will be discussed.

  8. Multilayer (TiN, TiAlN) ceramic coatings for nuclear fuel cladding

    Science.gov (United States)

    Alat, Ece; Motta, Arthur T.; Comstock, Robert J.; Partezana, Jonna M.; Wolfe, Douglas E.

    2016-09-01

    In an attempt to develop an accident-tolerant fuel (ATF) that can delay the deleterious consequences of loss-of-coolant-accidents (LOCA), multilayer coatings were deposited onto ZIRLO® coupon substrates by cathodic arc physical vapor deposition (CA-PVD). Coatings were composed of alternating TiN (top) and Ti1-xAlxN (2-layer, 4-layer, 8-layer and 16-layer) layers. The minimum TiN top coating thickness and coating architecture were optimized for good corrosion and oxidation resistance. Corrosion tests were performed in static pure water at 360 °C and 18.7 MPa for up to 90 days. The optimized coatings showed no spallation/delamination and had a maximum of 6 mg/dm2 weight gain, which is 6 times smaller than that of a control sample of uncoated ZIRLO® which showed a weight gain of 40.2 mg/dm2. The optimized architecture features a ∼1 μm TiN top layer to prevent boehmite phase formation during corrosion and a TiN/TiAlN 8-layer architecture which provides the best corrosion performance.

  9. In vitro biocompatibility of 45S5 Bioglass-derived glass-ceramic scaffolds coated with poly(3-hydroxybutyrate).

    Science.gov (United States)

    Bretcanu, Oana; Misra, Superb; Roy, Ipsita; Renghini, Chiara; Fiori, Fabrizio; Boccaccini, Aldo R; Salih, Vehid

    2009-02-01

    The aim of this work was to study the in vitro biocompatibility of glass-ceramic scaffolds based on 45S5 Bioglass, using a human osteosarcoma cell line (HOS-TE85). The highly porous scaffolds were produced by the foam replication technique. Two different types of scaffolds with different porosities were analysed. They were coated with a biodegradable polymer, poly(3-hydroxybutyrate) (P(3HB)). The scaffold bioactivity was evaluated by soaking in a simulated body fluid (SBF) for different durations. Compression strength tests were performed before and after immersion in SBF. These experiments showed that the scaffolds are highly bioactive, as after a few days of immersion in SBF a hydroxyapatite-like layer was formed on the scaffold's surface. It was also observed that P(3HB)-coated samples exhibited higher values of compression strength than uncoated samples. Biocompatibility assessment was carried out by qualitative evaluation of cell morphology after different culture periods, using scanning electron microscopy, while cell proliferation was determined by using the AlamarBlue assay. Alkaline phosphatase (ALP) and osteocalcin (OC) assays were used as quantitative in vitro indicators of osteoblast function. Two different types of medium were used for ALP and OC tests: normal supplemented medium and osteogenic medium. HOS cells were seeded and cultured onto the scaffolds for up to 2 weeks. The AlamarBlue assay showed that cells were able to proliferate and grow on the scaffold surface. After 7 days in culture, the P(3HB)-coated samples had a higher number of cells on their surfaces than the uncoated samples. Regarding ALP- and OC-specific activity, no significant differences were found between samples with different pore sizes. All scaffolds containing osteogenic medium seemed to have a slightly higher level of ALP and OC concentration. These experiments confirmed that Bioglass/P(3HB) scaffolds have potential as osteoconductive tissue engineering substrates for

  10. Sol–gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain

    Science.gov (United States)

    Madani, Azamsadat; Nakhaei, Mohammadreza; Karami, Parisa; Rajabzadeh, Ghadir; Salehi, Sahar; Bagheri, Hossein

    2016-01-01

    The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol–gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm) were prepared and were assigned to four experimental groups (n=10/group): C, without any further surface treatment as the control group; S, sandblasted using 110 μm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia–porcelain bond strength, a microtensile bond strength (μTBS) approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation of new phases consisting of Si, Al, and Zr in coated samples. SEM showed the formation of a uniform coating on Y-TZP samples. Maximum μTBS values were obtained in aluminosilicate samples, which were significantly increased compared to control and sandblasted groups (P=0.013 and Pdental Y-TZP ceramics and veneering porcelain. PMID:27478376

  11. J-Integral of Interfacial Crack Between Metal-Base Ceramic Coating and Steel

    Institute of Scientific and Technical Information of China (English)

    XU Lianyong; JING Hongyang; HE Ying

    2009-01-01

    The definition ofJ-integral of interfacial crack was introduced.The three.point bending tests were carried out to obtain the criticaI lOading values when the interfacial crack initiation occurred between coatings and substrates.The finite element analysis(FEA)was adopted to analyze the stress distribution in the specimens and compute the J-integral of the interfaciaI crack between LX88A coating and Chinese 0345 steel.The results showed that the average value of critical J-integral iS 0.70 N/m.which can be taken as the fracture parameter to evaluate the interfaciaI fracture behavior for the three-point bending specimens of LX88A coating/Q345 steel system.

  12. Platelet-rich plasma and fibrin glue-coated bioactive ceramics enhance growth and differentiation of goat bone marrow-derived stem cells.

    Science.gov (United States)

    Nair, Manitha B; Varma, H K; John, Annie

    2009-07-01

    New biotechnologies such as tissue engineering require functionally active cells within supportive matrices where the physical and chemical stimulus provided by the matrix is indispensable to determine the cellular behavior. This study has investigated the influence of platelet-rich plasma (PRP) and fibrin glue (FG) on the functional activity of goat bone marrow-derived mesenchymal stem cells (gBMSCs) that differentiated into the osteogenic lineage. To achieve this goal, PRP and FG were separately coated on bioactive ceramics like hydroxyapatite (HA) and silica-coated HA (HASi), on which gBMSCs were seeded and induced to differentiate into the osteogenic lineage for 28 days. The cells were then analyzed for viability (lactate dehydrogenase assay: acridine orange and ethidium bromide staining), morphology (scanning electron microscopy), proliferation (picogreen assay), cell cycle assay (propidium iodide staining), and differentiation (alkaline phosphatase [ALP] activity and real-time PCR analysis of ALP, osteocalcin, and osteopontin gene). It has been observed that PRP and FG have appreciably favored the viability, spreading, and proliferation of osteogenic-induced gBMSCs. The osteopontin and osteocalcin expression was significantly enhanced on PRP- and FG-coated HA and HASi, but PRP had effect on neither ALP expression nor ALP activity. The results of this study have depicted that FG-coated ceramics were better than PRP-coated and bare matrices. Among all, the excellent performance was shown by FG coated HASi, which may be attributed to the communal action of the stimulus emanated by Si in HASi and the temporary extracellular matrix provided by FG over HASi. Thus, we can conclude that PRP or FG in combination with bioactive ceramics could possibly enhance the functional activity of cells to a greater extent, promoting the hybrid composite as a promising candidate for bone tissue engineering applications.

  13. Cellular compatibility of highly degradable bioactive ceramics for coating of metal implants.

    Science.gov (United States)

    Radetzki, F; Wohlrab, D; Zeh, A; Delank, K S; Mendel, T; Berger, G; Syrowatka, F; Mayr, O; Bernstein, A

    2011-01-01

    Resorbable ceramics can promote the bony integration of implants. Their rate of degradation should ideally be synchronized with bone regeneration. This study examined the effect of rapidly resorbable calcium phosphate ceramics 602020, GB14, 305020 on adherence, proliferation and morphology of human bone-derived cells (HBDC) in comparison to β-TCP. The in vitro cytotoxicity was determined by the microculture tetrazolium (MTT) assay. HBDC were grown on the materials for 3, 7, 11, 15 and 19 days and counted. Cell morphology, cell attachment, cell spreading and the cytoskeletal organization of HBDC cultivated on the substrates were investigated using laser scanning microscopy and environmental scanning electron microscopy. All substrates supported sufficient cellular growth for 19 days and showed no cytotoxicity. On each material an identical cell colonisation of well communicating, polygonal, vital cells with strong focal contacts was verified. HBDC showed numerous well defined stress fibres which give proof of well spread and strongly anchored cells. Porous surfaces encouraged the attachment and spreading of HBDC. Further investigations regarding long term biomaterial/cell interactions in vitro and in vivo are required to confirm the utility of the new biomaterials. PMID:22561250

  14. Tissue-engineered triphasic ceramic coated hydroxyapatite induced bone formation and vascularization at an extraskeletal site in a rat model

    Indian Academy of Sciences (India)

    Manitha B Nair; H K Varma; P V Mohanan; Annie John

    2011-12-01

    Tissue-engineered bone regeneration has attracted much attention because of its high clinical demand for restoration of injured tissues. In the present study, we have evaluated the capability of bare (without cells) and tissue-engineered (with osteogenic-induced rat Mesenchymal Stem Cells (MSCs)) bioactive ceramics such as hydroxyapatite (HA) and triphasic ceramic-coated hydroxyapatite (HASi) to mediate vascularisation and osteoinduction at an extraskeletal site of rat model. The viability, proliferation and osteogenic differentiation of MSCs on the scaffolds were assessed in vitro and thereby established the capability of HASi in providing a better structural habitat than HA. The vascular invasion was relatively low in bare and tissueengineered HA at 2 and 4 weeks. Interestingly, the implantation site was well vascularised with profuse ingrowth of blood capillaries in HASi groups, with preference for tissue-engineered HASi groups. Similarly, neo-osteogenesis studies were shown only by tissue-engineered HASi groups. The ingrowth of numerous osteoblast-like cells was seen around and within the pores of the material in bare HASi and tissue-engineered HASi groups (very low cellular infiltration in bare HA groups), but there was no osteoid deposition. The positive impact in forming bone in tissue-engineered HASi groups is attributable to the scaffold and to the cells, with the first choice for scaffold because both HA and HASi were engineered simultaneously with the cells from same source and same passage. Thus, highly porous interconnected porous structure and appropriate chemistry provided by HASi in combination with osteogenic-induced MSCs facilitated better vascularisation that lead to neo-osteogenesis.

  15. Assessment of ceramic membrane filters

    Energy Technology Data Exchange (ETDEWEB)

    Ahluwalia, R.K.; Geyer, H.K.; Im, K.H. [and others

    1995-08-01

    The objectives of this project include the development of analytical models for evaluating the fluid mechanics of membrane coated, dead-end ceramic filters, and to determine the effects of thermal and thermo-chemical aging on the material properties of emerging ceramic hot gas filters. A honeycomb cordierite monolith with a thin ceramic coating and a rigid candle filter were evaluated.

  16. Air Plasma-Sprayed Y2O3 Coatings for Al2O3/Al2O3 Ceramic Matrix Composites

    OpenAIRE

    Mechnich, Peter; Braue, Wolfgang

    2013-01-01

    Al2O3/Al2O3 ceramic matrix composites (CMC) are candidate materials for hot-gas leading components of gas turbines. Since Al2O3/Al2O3 CMC are prone to hot-corrosion in combustion environments, the development of environmental barrier coatings (EBC) is mandatory. Owing to its favorable chemical stability and thermal properties, Y2O3 is considered a candidate EBC material for Al2O3/Al2O3 CMC. Up to one mm thick Y2O3 coatings were deposited by means of air plasma spraying (APS) on Al2O3/Al2O3 CM...

  17. The effect of silicide ceramic coatings on the high-temperature strength and plasticity of niobium alloys of the Nb-W-Mo-Zr system

    International Nuclear Information System (INIS)

    A study is made into short-term rupture strength and plasticity of 5VMTs alloy of Nb-W-Mo-Zr system and a 5VMTs-silicide ceramic coating composite material in vacuum, inert environment and in the air within a temperature range of 290-2070 K. The kinetics of defect generation and development both in the protective coating and the matrix is studied. The values of limiting plastic strains are determined at which the composite materials preserves its carrying capacity in high temperature aggressive and oxidizing gaseous media

  18. Bioactive glass-ceramic coatings prepared by pulsed laser deposition from RKKP targets (sol-gel vs melt-processing route)

    Energy Technology Data Exchange (ETDEWEB)

    Rau, J.V., E-mail: giulietta.rau@ism.cnr.it [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Teghil, R. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Fosca, M. [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); De Bonis, A. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Cacciotti, I.; Bianco, A. [Universita di Roma ' Tor Vergata' , Dipartimento di Ingegneria Industriale, UR INSTM ' Roma Tor Vergata' , Via del Politecnico, 1-00133 Rome (Italy); Albertini, V. Rossi [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Caminiti, R. [Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); Ravaglioli, A. [Parco Torricelli delle Arti e delle Scienze, Via Granarolo, 64-48018 Faenza (Ra) (Italy)

    2012-05-15

    Highlights: Black-Right-Pointing-Pointer Bioactive glass-ceramic coatings for bone tissue repair and regeneration. Black-Right-Pointing-Pointer Pulsed Lased Deposition allowed congruent transfer of target composition to coating. Black-Right-Pointing-Pointer Target was prepared by sol-gel process suitable for compositional tailoring. Black-Right-Pointing-Pointer Titanium, widely used for orthopaedics and dental implants, was used as substrate. Black-Right-Pointing-Pointer The physico-chemical properties of the prepared coatings are reported. -- Abstract: The deposition of innovative glass-ceramic composition (i.e. RKKP) coatings by Pulsed Lased Deposition (PLD) technique is reported. RKKP was synthesised following two methodologies: melt-processing and sol-gel, the latter being particularly suitable to tailor the compositional range. The PLD advantage with respect to other deposition techniques is the congruent transfer of the target composition to the coating. The physico-chemical properties of films were investigated by Scanning Electron and Atomic Force Microscopies, Fourier Transform Infrared Spectroscopy, Angular and Energy Dispersive X-ray Diffraction, and Vickers microhardness. The deposition performed at 12 J/cm{sup 2} and 500 Degree-Sign C allows to prepare crystalline films with the composition that replicates rather well that of the initial targets. The 0.6 {mu}m thin melt-processing RKKP films, possessing the hardness of 25 GPa, and the 4.3 {mu}m thick sol-gel films with the hardness of 17 GPa were obtained.

  19. [Possibilities for improvement of the surface properties of dental implants (2). The use of ceramic oxides in surface coating for titanium and tantalum implants].

    Science.gov (United States)

    Szabó, G; Kovács, L; Vargha, K

    1995-02-01

    A corrosion-resistant, 2000-2500 A thick, ceramic oxide layer with a coherent crystalline structure was produced on the surface of titanium implants. The layer contains a bioactive component, it is made from the material of the implant, adheres well and gives an aesthetically pleasant impression. The coated implants were subjected to various physical, chemical electronmicroscopic, etc. tests for their qualitative characterization. These tests demonstrated the good properties of the implants. The procedure is protected internationally by patents. PMID:7875341

  20. Life Prediction Issues in Thermal/Environmental Barrier Coatings in Ceramic Matrix Composites

    Science.gov (United States)

    Shah, Ashwin R.; Brewer, David N.; Murthy, Pappu L. N.

    2001-01-01

    Issues and design requirements for the environmental barrier coating (EBC)/thermal barrier coating (TBC) life that are general and those specific to the NASA Ultra-Efficient Engine Technology (UEET) development program have been described. The current state and trend of the research, methods in vogue related to the failure analysis, and long-term behavior and life prediction of EBCITBC systems are reported. Also, the perceived failure mechanisms, variables, and related uncertainties governing the EBCITBC system life are summarized. A combined heat transfer and structural analysis approach based on the oxidation kinetics using the Arrhenius theory is proposed to develop a life prediction model for the EBC/TBC systems. Stochastic process-based reliability approach that includes the physical variables such as gas pressure, temperature, velocity, moisture content, crack density, oxygen content, etc., is suggested. Benefits of the reliability-based approach are also discussed in the report.

  1. NASA's Advanced Environmental Barrier Coatings Development for SiC/SiC Ceramic Matrix Composites: Understanding Calcium Magnesium Alumino-Silicate (CMAS) Degradations and Resistance

    Science.gov (United States)

    Zhu, Dongming

    2014-01-01

    Environmental barrier coatings (EBCs) and SiCSiC ceramic matrix composites (CMCs) systems will play a crucial role in next generation turbine engines for hot-section component applications because of their ability to significantly increase engine operating temperatures with improved efficiency, reduce engine weight and cooling requirements. The development of prime-reliant environmental barrier coatings is essential to the viability and reliability of the envisioned CMC engine component applications, ensuring integrated EBC-CMC system durability and designs are achievable for successful applications of the game-changing component technologies and lifing methodologies.This paper will emphasize recent NASA environmental barrier coating developments for SiCSiC turbine airfoil components, utilizing advanced coating compositions, state-of-the-art processing methods, and combined mechanical and environment testing and durability evaluations. The coating-CMC degradations in the engine fatigue-creep and operating environments are particularly complex; one of the important coating development aspects is to better understand engine environmental interactions and coating life debits, and we have particularly addressed the effect of Calcium-Magnesium-Alumino-Silicate (CMAS) from road sand or volcano-ash deposits on the durability of the environmental barrier coating systems, and how the temperature capability, stability and cyclic life of the candidate rare earth oxide and silicate coating systems will be impacted in the presence of the CMAS at high temperatures and under simulated heat flux conditions. Advanced environmental barrier coating systems, including HfO2-Si with rare earth dopant based bond coat systems, will be discussed for the performance improvements to achieve better temperature capability and CMAS resistance for future engine operating conditions.

  2. Effect of silver nanoparticle coatings on mycobacterial biofilm attachment and growth: Implications for ceramic water filters

    Science.gov (United States)

    Larimer, Curtis James

    Silver is a natural, broad-spectrum antibacterial metal and its toxicity can be enhanced when surface area is maximized. As a result, silver nanoparticles (AgNP) have been investigated for use in novel water treatment technologies. The hypothesis of this work is that deposited AgNPs can enhance water treatment technologies by inhibiting growth of planktonic bacteria and biofilms. This was investigated by evaluating the antibacterial efficacy of AgNPs both in solution and as deposited on surfaces. AgNPs were found to be toxic to three species of environmental mycobacteria, M. smegmatis, M. avium, and M. marinum and the level of susceptibility varied widely, probably owing to the varying levels of silver that each species is exposed to in its natural environment. When cultured in a AgNP enriched environment M. smegmatis developed resistance to the toxic effects of both the nanoparticles and silver ions. The resistant mutant was as viable as the unmodified strain and was also resistant to antibiotic isoniazid. However, the strain was more susceptible to other toxic metal ions from ZnSO4 and CuSO4. AgNPs were deposited on silicon wafer substrates by vertical colloidal deposition (VCD). Manipulating deposition speed and also concentration of AgNPs in the depositing liquid led to a range of AgNP coatings with distinctive deposition lines perpendicular to the motion of the meniscus. Experimental results for areal coverage, which was measured from SEM images of AgNP coatings, were compared to Diao's theory of VCD but did not show agreement due to a stick-slip mechanism that is not accounted for by the theory. Durability of AgNP coatings is critical for antibacterial efficacy and to mitigate the risks of exposing the environment to nanomaterials and it was measured by exposing AgNP coatings to liquid flow in a flow cell. Durability was improved by modifying processing to include a heat treatment after deposition. Finally, the antibiofilm efficacy of deposited AgNPs was

  3. Preparation and characterization of TiO2 and Si-doped octacalcium phosphate composite coatings on zirconia ceramics (Y-TZP) for dental implant applications

    Science.gov (United States)

    Bao, Lei; Liu, Jingxiao; Shi, Fei; Jiang, Yanyan; Liu, Guishan

    2014-01-01

    In order to prevent the low temperature degradation and improve the bioactivity of zirconia ceramic implants, TiO2 and Si-doped octacalcium phosphate composite coating was prepared on zirconia substrate. The preventive effect on low temperature degradation and surface morphology of the TiO2 layer were studied. Meanwhile, the structure and property changes of the bioactive coating after doping Si were discussed. The results indicate that the dense TiO2 layer, in spite of some microcracks, inhibited the direct contact of the water vapor with the sample's surface and thus prevented the low temperature degradation of zirconia substrates. The acceleration aging test shows that the ratio of the monoclinic phase transition decreased from 10% for the original zirconia substrate to 4% for the TiO2-coated substrate. As to the Si-doped octacalcium phosphate coating prepared by biomimetic method, the main phase composition of the coating was octacalcium phosphate. The morphology of the coating was lamellar-like, and the surface was uniform and continuous with no cracks being observed. It is suggested that Si was added into the coating both through substituting for PO43- and doping as NaSiO3.

  4. Preparation and properties of nanophase (Ce, Zr, PrO2-doped alumina coating on cordierite ceramic honeycomb for three-way catalysts

    Directory of Open Access Journals (Sweden)

    Jiuying Tian

    2012-03-01

    Full Text Available Nanophase (Ce, Zr, PrO2-doped alumina coatings were prepared by impregnating the cordierite ceramic honeycomb in the sol or in the slurry of already calcined powder, respectively. The effects of preparation methods on the crystal phase, texture, oxygen storage capacity (OSC, reducibility, surface morphology and thermal stability of coatings were investigated by X-ray diffraction (XRD, the Brunauer Emmet Teller (BET method, the oxygen pulsing technique, H2-temperature-programmed reduction (H2-TPR and scanning electron microscopy (SEM. These nanophase (Ce, Zr, PrO2-doped alumina coatings were used as supports to prepare Pd-only three-way catalysts, and evaluated with respect to catalytic activities. The results indicate that the nanophase (Ce, Zr, PrO2-doped alumina coatings prepared by the two methods have high thermal stability. However, the coating derived from the sol shows better crystalline structure, texture, reducibility and oxygen storage capacity than the coating derived from the slurry. SEM observation shows that the morphology of the coating derived from the sol is uniform and smooth. The Pd-only catalyst derived from the sol exhibits high three-way catalytic activity at low temperature and thermal stability, suggesting a great potential for applications.

  5. Preparation and properties of nanophase (Ce, Zr, Pr)O{sub 2}-doped alumina coating on cordierite ceramic honeycomb for three-way catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Jiuying; Lu, Jusheng [School of Chemistry and Chemical Engineering, Jiangsu Key Laboratory of Green Synthetic Chemistry for Functional Materials, Xuzhou Normal University, Xuzhou P.R. (China)

    2012-01-15

    Nanophase (Ce, Zr, Pr)O{sub 2}-doped alumina coatings were prepared by impregnating the cordierite ceramic honeycomb in the sol or in the slurry of already calcined powder, respectively. The effects of preparation methods on the crystal phase, texture, oxygen storage capacity (OSC), reducibility, surface morphology and thermal stability of coatings were investigated by X-ray diffraction (XRD), the Brunauer Emmet Teller (BET) method, the oxygen pulsing technique, H2-temperature-programmed reduction (H2-TPR) and scanning electron microscopy (SEM). These nanophase (Ce, Zr, Pr)O{sub 2}-doped alumina coatings were used as supports to prepare Pd-only three-way catalysts, and evaluated with respect to catalytic activities. The results indicate that the nanophase (Ce, Zr, Pr)O{sub 2}-doped alumina coatings prepared by the two methods have high thermal stability. However, the coating derived from the sol shows better crystalline structure, texture, reducibility and oxygen storage capacity than the coating derived from the slurry. SEM observation shows that the morphology of the coating derived from the sol is uniform and smooth. The Pd-only catalyst derived from the sol exhibits high three-way catalytic activity at low temperature and thermal stability, suggesting a great potential for applications. (author)

  6. Characterization of bioactive ceramic coatings prepared on titanium implants by micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Micro-arc oxidation (MAO) is an enhanced chemical technology in an electrolyte medium to obtain coating structures on valve-metal surfaces. Titanium oxide films obtained by MAO in the sodium phosphate electrolyte were investigated. The films were composed mainly of TiO2 phases in the form of anatase and rutile and enriched with Na and P elements at the surface. Their apatite-inducing ability was evaluated in a simulated body fluid (SBF). When immersing in SBF for over 30 d, a preferential carbonated-hydroxyapatite was formed on the surfaces of the films, which suggests that the MAO-treated titanium has a promising positive biological response.

  7. Sol–gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain

    Directory of Open Access Journals (Sweden)

    Madani A

    2016-07-01

    Full Text Available Azamsadat Madani,1 Mohammadreza Nakhaei,2 Parisa Karami,3 Ghadir Rajabzadeh,4 Sahar Salehi,4,5 Hossein Bagheri6 1Dental Research Center, Department of Prosthodontics, Faculty of Dentistry, Mashhad University of Medical Sciences, 2Dental Materials Research Center, Department of Prosthodontics, Faculty of Dentistry, Mashhad University of Medical Sciences, Mashhad, 3Department of Prosthodontics, Faculty of Dentistry, Zanjan University of Medical Sciences, Zanjan, 4Department of Nanotechnology, Research Institute of Food Science and Technology, Mashhad, 5Department of Material and Metallurgical Engineering, University of Semnan, Semnan, 6Dental Materials Research Center, Department of Operative Dentistry, Mashhad University of Medical Sciences, Mashhad, Iran Abstract: The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol–gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm were prepared and were assigned to four experimental groups (n=10/group: C, without any further surface treatment as the control group; S, sandblasted using 110 µm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR, X-ray diffraction (XRD, scanning electron microscopy (SEM, and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia–porcelain bond strength, a microtensile bond strength (µTBS approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation

  8. Biomimetic component coating on 3D scaffolds using high bioactivity of mesoporous bioactive ceramics

    Directory of Open Access Journals (Sweden)

    Yun HS

    2011-10-01

    Full Text Available Hui-suk Yun1, Sang-Hyun Kim2, Dongwoo Khang3, Jungil Choi4, Hui-hoon Kim2, Minji Kang31Functional Materials Division, Korea Institute of Materials Science, Gyeongnam, Korea; 2Department of Pharmacology, School of Medicine, Kyungpook National University, Jung-Gu, Daegu, Korea; 3School of Nano and Advanced Materials Science and Engineering and Center for NMBE, Gyeongsang National University, Jinju, Korea; 4Department of Anatomy, Institute of Health Science and School of Medicine, Gyeongsang National University, Jinju, Gyeongnam, KoreaBackground: Mesoporous bioactive glasses (MBGs are very attractive materials for use in bone tissue regeneration because of their extraordinarily high bone-forming bioactivity in vitro. That is, MBGs may induce the rapid formation of hydroxy apatite (HA in simulated body fluid (SBF, which is a major inorganic component of bone extracellular matrix (ECM and comes with both good osteoconductivity and high affinity to adsorb proteins. Meanwhile, the high bioactivity of MBGs may lead to an abrupt initial local pH variation during the initial Ca ion-leaching from MBGs at the initial transplant stage, which may induce unexpected negative effects on using them in in vivo application. In this study we suggest a new way of using MBGs in bone tissue regeneration that can improve the strength and make up for the weakness of MBGs. We applied the outstanding bone-forming bioactivity of MBG to coat the main ECM components HA and collagen on the MBG-polycarplolactone (PCL composite scaffolds for improving their function as bone scaffolds in tissue regeneration. This precoating process can also expect to reduce initial local pH variation of MBGs.Methods and materials: The MBG-PCL scaffolds were immersed in the mixed solution of the collagen and SBF at 37°C for 24 hours. The coating of ECM components on the MBG-PCL scaffolds and the effect of ECM coating on in vitro cell behaviors were confirmed.Results: The ECM components were fully

  9. Microstructure and Wear Behaviour of Laser-Induced Thermite Reaction Al2O3 Ceramic Coatings on Pure Aluminum and AA7075 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Kaijin; LIN Xin; XIE Changsheng; T M Yue

    2008-01-01

    Wear-resistant laser-induced thermite reaction Al2O3 ceramic coatings can be fabricated on pure Al and AA7075 aluminum alloy by laser cladding(one-step method)and laser cladding followed by laser re-melting(two-step method)using mixed powders CuO-Al-SiO2 in order to improve the wear properties of aluminum and aluminum alloy,respectively.The microstructure of the coatings was characterized by scanning electron microscopy(SEM)and X-ray diffraction(XRD).The wear resistance of the coatings was evaluated under dry sliding wear test condition at room temperature.Owing to the presence of hard a-Al2O3 and γ-Al2O,3phases,the coatings exhibited excellent wear resistance.In addition,the wear resistance of the coatings fabricated by two-step method is superior to that of the coatings fabricated by one-step method.

  10. Preparation and characterization of nanostructured Al2O3-13wt. % TiO2 ceramic coatings by plasma spraying

    Institute of Scientific and Technical Information of China (English)

    WANG Dongsheng; TIAN Zongjun; SHEN Lida; LIU Zhidong; HUANG Yinhui

    2009-01-01

    Nanostructured and conventional Al2O3-13wt.%TiO2 ceramic coatings were prepared by plasma spraying with nanostructured agglomerated and conventional powders, respectively. The microstructure and microhardness of the coatings were investigated using scanning electron mi-croscopy (SEM), energy dispersive spectroscopy (EDS), and microhardness measurement. Meanwhile, the friction and wear behaviors were analyzed and compared using a ball-on-disk tribometer. The results show that the conventional coating has lamellar stacking characteristic and has some pores. However, the nanostructured coating shows a bimodal microstructure, which is composed of both fully melted regions and partially melted regions. According to the microstructural difference, the partially melted regions can be divided into liquid-phase sin-tered regions (a three-dimensional net or skeleton-like structure: Al2O3-rich submicron particles embedded in the TiO2-rich matrix) and solid-phase sintered regions (remained nanoparticles). The microstructural characteristics of the liquid-phase sintered region are formed due to the selective melting of TiO2 nanoparticles during plasma spraying. On the other hand, the TiO2 and Al2O3 nanoparticles of the solid-phase sintered regions are all unmelted during plasma spraying. Due to the existence of nanostructured microstructures, the nanostructured coating has a higher microhardness, a lower friction coefficient, and a better wear resistance than the conventional coating.

  11. The Effects of an Unexpected Ceramic Coating Phase at the Head of a Pipe on Joining and Postprocessing of a Ceramic-Lined Composite Pipe

    Science.gov (United States)

    Mahmoodian, R.; Rahbari, R. G.; Hamdi, M.; Hassan, M. A.; Sparham, Mahdi

    2013-01-01

    Produced ceramic-lined steel pipe using the self-propagating high-temperature synthesis (SHS) method has found uses in many applications. A SHS-centrifugal machine was designed to produce a ceramic-lined steel pipe from ferric oxide and aluminum powder (thermite mixture) under high centrifugal acceleration. The obtained products are expected to be Al2O3 ceramic in the innermost layer and a Fe layer in a region between the outer steel pipes. In the present work, specific regions of a pipe was particularly observed to investigate the stuck (dead) spaces at the pipe head because of its importance in further processes (joining, welding, etc.) which may affect the quality of the next operations. In this article, the product's composition, phase separation, microhardness, and surface finish were studied on three zones of the pipe.

  12. Two-zone modeling of diesel / biodiesel blended fuel operated ceramic coated direct injection diesel engine

    Directory of Open Access Journals (Sweden)

    B. Rajendra Prasath, P. Tamil Porai, Mohd. F. Shabir

    2010-11-01

    Full Text Available A comprehensive computer code using ”C” language was developed for compression ignition (C.I engine cycle and modified in to low heat rejection (LHR engine through wall heat transfer model. Combustion characteristics such as cylinder pressure, heat release, heat transfer and performance characteristics such as work done, specific fuel consumption (SFC and brake thermal efficiency (BTE were analysed. On the basis of first law of thermodynamics the properties at each degree crank angle was calculated. Preparation and reaction rate model was used to calculate the instantaneous heat release rate. The effect of coating on engine heat transfer was analysed using a gas-wall heat transfer calculations and total heat transfer was based on ANNAND’s combined heat transfer model. The predicted results are validated through the experiments on the test engine under identical operating conditions on a turbocharged D.I diesel engine. In this analysis 20% of biodiesel (derived from Jatropha seed oil blended with diesel was used in both conventional and LHR engine. The simulated combustion and performance characteristics are found satisfactory with the experimental results.

  13. Heat treatment following surface silanization in rebonded tribochemical silica-coated ceramic brackets: shear bond strength analysis

    Directory of Open Access Journals (Sweden)

    Emilia Adriane Silva

    2013-07-01

    Full Text Available OBJECTIVE: This study aimed to evaluate the effects of heat treatment on the tribochemical silica coating and silane surface conditioning and the bond strength of rebonded alumina monocrystalline brackets. MATERIAL AND METHODS: Sixty alumina monocrystalline brackets were randomly divided according to adhesive base surface treatments (n=20: Gc, no treatment (control; Gt, tribochemical silica coating + silane application; Gh, as per Gt + post-heat treatment (air flux at 100ºC for 60 s. Brackets were bonded to the enamel premolars surface with a light-polymerized resin and stored in distilled water at 37ºC for 100 days. Additionally, half the specimens of each group were thermocycled (6,000 cycles between 5-55ºC (TC. The specimens were submitted to the shear bond strength (SBS test using a universal testing machine (1 mm/min. Failure mode was assessed using optical and scanning electron microscopy (SEM, together with the surface roughness (Ra of the resin cement in the bracket using interference microscopy (IM. 2-way ANOVA and the Tukey test were used to compare the data (p>0.05. RESULTS: The strategies used to treat the bracket surface had an effect on the SBS results (p=0.0, but thermocycling did not (p=0.6974. Considering the SBS results (MPa, Gh-TC and Gc showed the highest values (27.59±6.4 and 27.18±2.9 and Gt-TC showed the lowest (8.45±6.7. For the Ra parameter, ANOVA revealed that the aging method had an effect (p=0.0157 but the surface treatments did not (p=0.458. For the thermocycled and non-thermocycled groups, Ra (µm was 0.69±0.16 and 1.12±0.52, respectively. The most frequent failure mode exhibited was mixed failure involving the enamel-resin-bracket interfaces. CONCLUSION: Regardless of the aging method, Gh promoted similar SBS results to Gc, suggesting that rebonded ceramic brackets are a more effective strategy.

  14. Effect of sandblasting, silica coating, and laser treatment on the microtensile bond strength of a dental zirconia ceramic to resin cements.

    Science.gov (United States)

    Mahmoodi, Nasrin; Hooshmand, Tabassom; Heidari, Solmaz; Khoshro, Kimia

    2016-02-01

    The purpose of this in vitro study was to evaluate the effect of laser irradiation as well as other surface treatment methods on the microtensile bond strength of a dental zirconia ceramic to the two types of resin cements. Zirconia ceramic blocks (ICE Zirkon) were sintered according to the manufacturer's instructions and duplicated in resin composites. The ceramic specimens were divided into four groups according to the following surface treatments: no surface treatment (control), sandblasting with alumina, silica coating plus silanization, and Nd:YAG laser irradiation. The specimens were divided equally and then bonded with Panavia F2.0 (self-etching resin cement) and Clearfil SA Luting (self-adhesive resin cement) to the composite blocks. The bonded ceramic-composite blocks were stored in distilled water at 37 °C for 72 h, cut to prepare bar-shaped specimens with a bonding area of approximately 1 mm(2), and thermocycled for 3000 cycles between 5 and 55 °C, and the microtensile bond strengths were measured using a universal testing machine. The data were analyzed by ANOVA and Tukey post hoc test. The results showed that the self-adhesive resin cement used in this study did not improve the microtensile bond strength when the zirconia surface was sandblasted by alumina. The use of the Nd:YAG laser did not enhance the bond strength between the zirconia and both types of resin cements. In addition, silica coating of the zirconia surfaces plus silane application significantly improved the bond strength regardless of the type of resin cement utilized. PMID:26690357

  15. The APS ceramic chambers

    Energy Technology Data Exchange (ETDEWEB)

    Milton, S.; Warner, D.

    1994-07-01

    Ceramics chambers are used in the Advanced Photon Source (APS) machines at the locations of the pulsed kicker and bumper magnets. The ceramic will be coated internally with a resistive paste. The resistance is chosen to allow the low frequency pulsed magnet field to penetrate but not the high frequency components of the circulating beam. Another design goal was to keep the power density experienced by the resistive coating to a minimum. These ceramics, their associated hardware, the coating process, and our recent experiences with them are described.

  16. Coatings.

    Science.gov (United States)

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  17. IPcote9183金属陶瓷涂层制备及其性能%Performance of Metallic-Ceramic Anti-Corrosion Coating IPcote9183

    Institute of Scientific and Technical Information of China (English)

    王维

    2011-01-01

    An aluminium containing high-temperature anti-corrosion water-based paint was used to prepare metallic-ceramic coating, and performance of the coating was studied. The results showed that the coating was uniform and had good adhesion under the conditions of a certain spray pressure and nozzle/sample distance. The coating thickness was 0. 01 - 0. 02 mm for every IPcote9183 layer. The thickness could increase by repeating spray + dry. The coating with thickness of 0. 02 ~ 0. 03 mm was used to salt fog test and there was no red rust after 1000 h.%用一种进口水基含铝高温防腐蚀涂料制备了金属陶瓷涂层,介绍了制备的工艺,对该涂层的性能进行了研究.结果表明,按照一定的喷涂压力和喷涂距离进行喷涂,可获得表面均匀、结合良好的涂层.喷涂一层IPcote9183可以获得厚度为0.01 mm~0.02 mm的涂层;可进行多层喷涂.厚度为0.02~0.03mm的涂层,中性盐雾试验可达到1000 h不出现红锈.

  18. Metal-ceramic composite coatings obtained by new thermal spray technologies: Cold Gas Spray (CGS) and its wear resistance; Recubrimientos de materiales compuestos metal-ceramico obtenidos por nuevas tecnologias de proyeccion termica: Proyeccion fria (CGS) y su resistencia al desgaste

    Energy Technology Data Exchange (ETDEWEB)

    Miguel, J. M.; Vizcaino, S.; Dosta, S.; Cinca, N.; Lorenzana, C.; Guilemany, J. M.

    2011-07-01

    In this paper, composite coatings composed by an aluminum bronze metal matrix and a hard ceramic alumina phase obtained by cold spray technique were obtained in order to increase the tribological properties of the pure bronze coatings. The different processes that occur during the coating formation (hardening of the metal particles, fragmentation of the ceramic particles, shot peening on the metal substrate, etc) are described and their effects on the coating properties are studied. Wear tests consisting on Ball-on-Disk tests, abrasion Rubber Wheel tests and erosion tests as well as microhardness and adhesion tests are carried out and the results are correlated with the ceramic phase content of the coatings. It can be concluded that the hard ceramic phase increases the tribological properties with relation of the initial bronze coating. Finally, main wear mechanisms during the tribological tests are described. (Author) 21 refs.

  19. Silicon-on-ceramic coating process. Silicon sheet growth development for the Large-Area Silicon Sheet and Cell Development Tasks of the Low-Cost Silicon Solar Array Project. Quarterly report No. 8, December 28, 1977--March 28, 1977

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, P.W. Zook, J.D.; Heaps, J D; Maclolek, R B; Koepke, B; Butter, C D; Schult, S B

    1978-04-20

    A research program to investigate the technical and economic feasibility of producing solar-cell-quality sheet silicon by coating inexpensive ceramic substrates with a thin layer of polycrystalline silicon is described. The coating methods to be developed are directed toward a minimum-cost process for producing solar cells with a terrestrial conversion efficiency of 12 percent or greater. By applying a graphite coating to one face of a ceramic substrate, molten silicon can be caused to wet only that graphite-coated face and produce uniform thin layers of large-grain polycrystalline silicon; thus, only a minimal quantity of silicon is consumed. A dip-coating method for putting silicon on ceramic (SOC) has been shown to produce solar-cell-quality sheet silicon. This method and a continuous coating process also being investigated have excellent scale-up potential which offers an outstanding cost-effective way to manufacture large-area solar cells. A variety of ceramic materials have been dip-coated with silicon. The investigation has shown that mullite substrates containing an excess of SiO/sub 2/ best match the thermal expansion coefficient of silicon and hence produce the best SOC layers. With such substrates, smooth and uniform silicon layers 25 cm/sup 2/ in area have been achieved with single-crystal grains as large as 4 mm in width and several cm in length. Solar cells with areas from 1 to 10 cm/sup 2/ have been fabricated from material withas-grown surface. Recently, an antireflection (AR) coating has been applied to SOC cells. Conversion efficiencies greater than 9% have been achieved without optimizing series resistance characteristics. Such cells typically have open-circuit voltages and short-circuit current densities of 0.51 V and 20 mA/cm/sup 2/, respectively.

  20. PIXE (particle induced X-ray emission): A non-destructive analysis method adapted to the thin decorative coatings of antique ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Leon, Y. [CNRS, CEMES, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, INSA, CEMES, F-31055 Toulouse (France); Sciau, Ph., E-mail: philippe.sciau@cemes.fr [CNRS, CEMES, BP 94347, 29 rue J. Marvig, F-31055 Toulouse (France); Universite de Toulouse, UPS, INSA, CEMES, F-31055 Toulouse (France); Bouquillon, A.; Pichon, L. [C2RMF, 14 quai F. Mitterrand, F-75001 Paris Cedex 01 (France); Parseval, Ph. de [Universite de Toulouse, CNRS, IRD, GET, 14 av. E. Belin, F-31400 Toulouse (France)

    2012-11-15

    Recent trends in study of Greek and Roman potteries have been to develop non-abrasive methods to determine the elemental composition of their thin coatings. This paper investigates the potential of PIXE (particle induced X-ray emission) in this field. This technique has been currently used to determine the bulk elemental composition of several types of artifacts because of its fast and simultaneous ability to measure a large number of elements with good accuracy and without any damage to the sample. However, until now it has never been applied to the measurement of the composition of thin layers owing to the difficulty in limiting the depth of analysis to the layer thickness. In this paper, we show, through a comparative study of reference clay pellets and thin coatings of Terra Sigillata ceramics that reducing the energy of the particle beam the problem can be solved. The decrease of proton energy from 3 MeV (standard condition) to 1.5 MeV allowed us to limit the analyzed depth to the coating thickness without significant alteration of the results. Quantitative elemental analysis remains possible and the quality of results is similar to the one obtained from electron microprobe.

  1. Chemical treatment and biomimetic coating evaluating in zirconia-alumina ceramics; Avaliacao de tratamentos quimicos e recobrimento biomimetico em ceramicas de alumina-zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Aguiar, Amanda Abati

    2007-07-01

    Ceramic materials, as alumina and zirconia have been explored along the years as biomaterials application. The bio inert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bio inert ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hydroxyapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hydroxyapatite, for instance. In this work samples of alumina, zirconia doped with Yttria (3% mol) and composites of alumina and zirconia doped with Yttria (3% mol) were prepared by co-precipitation method, calcinate, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in 1.0 M and 1.5 M SBF. The calcinate powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD results indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The results of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn't present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation

  2. Transient and residual stresses in a pressable glass-ceramic before and after resin-cement coating determined using profilometry.

    LENUS (Irish Health Repository)

    2011-05-01

    The effect of heat-pressing and subsequent pre-cementation (acid-etching) and resin-cementation operative techniques on the development of transient and residual stresses in different thicknesses of a lithium disilicate glass-ceramic were characterised using profilometry prior to biaxial flexure strength (BFS) determination.

  3. Characterization of micro-arc ceramic coatings on Ti-2Al-2.5Zr alloy substrates

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Titanium oxide coatings were synthesized on Ti-2Al-2.5Zr alloy substrates by micro-arc oxidation (MAO) technique. The surface features of the coatings were studied by scanning electron microscopy. The micro-arc discharge channels of the Ti-2Al-2.5Zr alloy decrease while the discharge channel size increases clearly with an increase in treating time. With an increase of the coating thickness the porous layer thickness increases apparently. Phase composition of the surface layers of the coatings was evaluated by X-ray diffraction and X-ray photoelectron spectroscopy. The results of XRD and XPS analysis show that the MAO coating mainly consists of anatase and rutile TiO2.

  4. Surface Ceramic Coating Technology by Microarc Oxidation%铝合金微弧氧化生成陶瓷膜的研究

    Institute of Scientific and Technical Information of China (English)

    贺子凯; 蒋玉思

    2001-01-01

    微弧氧化又称阳极火化沉积技术或等离子体增强电化学陶瓷化技术.该技术生成的膜与基体金属结合牢固,厚度可达230 μm,绝缘电阻大于100 MΩ,硬度达2500 HV,大大改善了轻金属的耐磨性、耐蚀性和耐热冲击性,工件尺寸变化小.本文研究在铝合金表面微弧氧化制备陶瓷化氧化膜,以期改善铝合金的耐磨特性.讨论了影响制备陶瓷弧氧化膜的主要因素.%Microarc oxidation,is called by anodic oxidation,or plasma enhanced electrochemical surface ceramic coating technology.The films formed on the metal combine with the substrate firmly,are up to 230 μm thick.Its dielectric resistor is 100 MΩ,and microhardness is up to 2500 HV.These properties better the wear resistance,corrosion resistance and thermal property of the light metals.The work piece changes little in size.The paper studied the ceramic coating was attempted to prepare on the surface of the aluminium alloy by microarc oxidation to improve its abrasion resistance.The major factors affecting the vifreous films were discussed.

  5. Research on Properties of Ceramic Coating on 2Al2 Aluminum Alloy bv Plasma Microarc Oxidation%2Al2铝合金微弧氧化膜性能研究

    Institute of Scientific and Technical Information of China (English)

    郭虹; 宫廷; 黄树涛; 周丽

    2011-01-01

    Microarc oxidation (MAO) coating on 2A12 aluminum alloy was prepared in Na2SiO3 and Na2WO4 electrolytes, and the surface morphology, cross-sectional microstructure, wear resistance and micro-hardness and ceramic coatings have been studied in detail. The results show that the microarc oxidation surface treatment can form a dense ceramic coating on 2A12 aluminum alloy, which has good adhesion with aluminum alloy substrate. The concentration of Na2WO4solution has significant influence on the color, surface morphology, density and micro-hardness of ceramic coating, but not much influence on the thickness of the ceramic coating. Additionally, the addition of Na2WO4 into the base Na2SiO3 electrolyte resulted in the increase of the micro-hardness of the ceramic coating, furthermore, the micro-hardness of the ceramic coating increased with the increasing distance from the interface.%采用Na2 WO4和Na2SO3电解液对2Al2铝合金进行微弧氧化,研究了微弧氧化陶瓷膜表面形貌、截面组织、显微硬度及耐磨性等性能.结果表明,微弧氧化表面处理可以在2Al2铝合金表面形成致密并与基体结合良好的陶瓷膜,Na2WO4溶液浓度对陶瓷膜颜色、表面形貌、致密度和显微硬度都有影响,但对于陶瓷膜成膜厚度没有显著影响.同时,在Na2SiO3电解液中添加Na2WO4将会导致陶瓷膜显微硬度的增加,而且随着与界面距离的增大,陶瓷膜显微硬度逐渐增加.

  6. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, Grupo de Ingenieria en Procesamiento de Materiales CICATA-IPN, Unidad Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico)], E-mail: mdominguezc@ipn.mx; Garcia-Murillo, A.; Torres-Huerta, A.M.; Carrillo-Romo, F.J. [Instituto Politecnico Nacional, Grupo de Ingenieria en Procesamiento de Materiales CICATA-IPN, Unidad Altamira, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico); Onofre-Bustamante, E. [Universidad Nacional Autonoma de Mexico, Edificio D Facultad de Quimica, Departamento de Metalurgia, Ciudad Universitaria, C.P. 04510 Mexico D.F. (Mexico); Yanez-Zamora, C. [Alumna del postgrado en Tecnologia Avanzada del CICATA-IPN, Unidad Altamira IPN, km 14.5, Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamps (Mexico)

    2009-04-01

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO{sub 2}) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 {mu}m depending on process parameters. The obtained results indicated that sol-gel ZrO{sub 2} and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO{sub 2} which can be correlated with the stabilization of the cubic phase.

  7. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    International Nuclear Information System (INIS)

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO2) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 μm depending on process parameters. The obtained results indicated that sol-gel ZrO2 and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO2 which can be correlated with the stabilization of the cubic phase

  8. Quantitative Analysis of Life Index of Electrothermal-Film Coated Ceramic Heating Elements with Rare-Earth Element Doped

    Institute of Scientific and Technical Information of China (English)

    He Ping

    2004-01-01

    For electrothermal-film heating elements for ceramics, the quantitative expression of the relation between the contents of multicomponent semiconductor dope and rare-earth element additive through the multivariate statistical regression analysis was presented, and the optimum control index of the multicomponent semiconductor dope and the rareearth element for the maximum life was also determined. The research shows that the life value ranging from 15 to 20 thousand hours can be ensured only if the evaluation grade of metal oxide dope in the compounding formula is controlled between grades 0.5 to 1.2. The relation of the content of multicomponent rare-earth element dope and the life index of electrothermal-film heating material for ceramics was determined theoretically.

  9. Electrochemical and in vitro bioactivity of polypyrrole/ceramic nanocomposite coatings on 316L SS bio-implants

    Energy Technology Data Exchange (ETDEWEB)

    Madhan Kumar, A. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Nagarajan, S. [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, Tokyo (Japan); Ramakrishna, Suresh [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Sudhagar, P.; Kang, Yong Soo [Energy Materials Laboratory, Hanyang University, Seoul 133-791 (Korea, Republic of); Kim, Hyongbum [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Gasem, Zuhair M. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Rajendran, N., E-mail: nrajendran@annauniv.edu [Department of Chemistry, Anna University, Chennai (India)

    2014-10-01

    The present investigation describes the versatile fabrication and characterization of a novel composite coating that consists of polypyrrole (PPy) and Nb{sub 2}O{sub 5} nanoparticles. Integration of the two materials is achieved by electrochemical deposition on 316L stainless steel (SS) from an aqueous solution of oxalic acid containing pyrrole and Nb{sub 2}O{sub 5} nanoparticles. Fourier transform infrared spectral (FTIR) and X-ray diffraction (XRD) studies revealed that the existence of Nb{sub 2}O{sub 5} nanoparticles in PPy matrix with hexagonal structure. Surface morphological analysis showed that the presence of Nb{sub 2}O{sub 5} nanoparticles strongly influenced the surface nature of the nanocomposite coated 316L SS. Micro hardness results revealed the enhanced mechanical properties of PPy nanocomposite coated 316L SS due to the addition of Nb{sub 2}O{sub 5} nanoparticles. The electrochemical studies were carried out using cyclic polarization and electrochemical impedance spectroscopy (EIS) measurements. In order to evaluate the biocompatibility, contact angle measurements and in vitro characterization were performed in simulated body fluid (SBF) and on MG63 osteoblast cells. The results showed that the nanocomposite coatings exhibit superior biocompatibility and enhanced corrosion protection performance over 316L SS than pure PPy coatings. - Highlights: • Effect of Nb{sub 2}O{sub 5} nanoparticles on the bio activity of PPy coatings was evaluated. • Hydrophilic, more compact and smooth morphology of nanocomposite was achieved. • Nb{sub 2}O{sub 5} nanoparticles enhanced the corrosion protection performance of PPy coating. • Mechanical and surface wettability of nanocomposite exhibited higher than PPy. • Nano Nb{sub 2}O{sub 5} in PPy coating improved the biocompatibility on osteoblast MG63 cells.

  10. Fabrication of mullite-bonded porous SiC ceramics from multilayer-coated SiC particles through sol-gel and in-situ polymerization techniques

    Science.gov (United States)

    Ebrahimpour, Omid

    In this work, mullite-bonded porous silicon carbide (SiC) ceramics were prepared via a reaction bonding technique with the assistance of a sol-gel technique or in-situ polymerization as well as a combination of these techniques. In a typical procedure, SiC particles were first coated by alumina using calcined powder and alumina sol via a sol-gel technique followed by drying and passing through a screen. Subsequently, they were coated with the desired amount of polyethylene via an in-situ polymerization technique in a slurry phase reactor using a Ziegler-Natta catalyst. Afterward, the coated powders were dried again and passed through a screen before being pressed into a rectangular mold to make a green body. During the heating process, the polyethylene was burnt out to form pores at a temperature of about 500°C. Increasing the temperature above 800°C led to the partial oxidation of SiC particles to silica. At higher temperatures (above 1400°C) derived silica reacted with alumina to form mullite, which bonds SiC particles together. The porous SiC specimens were characterized with various techniques. The first part of the project was devoted to investigating the oxidation of SiC particles using a Thermogravimetric analysis (TGA) apparatus. The effects of particle size (micro and nano) and oxidation temperature (910°C--1010°C) as well as the initial mass of SiC particles in TGA on the oxidation behaviour of SiC powders were evaluated. To illustrate the oxidation rate of SiC in the packed bed state, a new kinetic model, which takes into account all of the diffusion steps (bulk, inter and intra particle diffusion) and surface oxidation rate, was proposed. Furthermore, the oxidation of SiC particles was analyzed by the X-ray Diffraction (XRD) technique. The effect of different alumina sources (calcined Al2O 3, alumina sol or a combination of the two) on the mechanical, physical, and crystalline structure of mullite-bonded porous SiC ceramics was studied in the

  11. Performance of thin-ceramic-coated combustion chamber with gasoline and methanol as fuels in a two-stroke SI engine

    Science.gov (United States)

    Poola, Ramesh B.; Nagalingam, B.; Gopalakrishnan, K. V.

    The performance of a conventional, carbureted, two-stroke spark-ignition (SI) engine can be improved by providing moderate thermal insulation in the combustion chamber. This will help to improve the vaporization characteristics in particular at part load and medium loads with gasoline fuel and high-latent-heat fuels such as methanol. In the present investigation, the combustion chamber surface was coated with a 0.5-mm thickness of partially stabilized zirconia, and experiments were carried out in a single-cylinder, two-stroke SI engine with gasoline and methanol as fuels. Test results indicate that with gasoline as a fuel, the thin ceramic-coated combustion chamber improves the part load to medium load operation considerably, but it affects the performance at higher speeds and at higher loads to the extent of knock and loss of brake power by about 18%. However, with methanol as a fuel, the performance is better under most of the operating range and free from knock. Carbon monoxide (CO) emissions are significantly reduced, by about 3 to 4% volume, for both gasoline and methanol fuels due to relatively lean operation and more complete combustion. NO(x) emissions were not measured. The results show that moderate thermal insulation of the two-stroke SI engine's combustion chamber is better suited to methanol fuel with respect to thermal efficiency, CO emissions, and knock-free operation compared to gasoline fuel.

  12. Indium–tin-oxide coatings for applications in photovoltaics and displays deposited using rotary ceramic targets: Recent insights regarding process stability and doping level

    Energy Technology Data Exchange (ETDEWEB)

    Lippens, Paul, E-mail: paul.lippens@umicore.com [Umicore Thin Film Products, Alte landstrasse 8, FL-9496 Balzers (Liechtenstein); Büchel, Michal [Umicore Thin Film Products, Alte landstrasse 8, FL-9496 Balzers (Liechtenstein); Chiu, David [Umicore Thin Film Products Taiwan, No. 22, Aly 4, Ln. 711, Bo' ai Street, Zhubei City, Hsinchu County 302, Taiwan, ROC (China); Szepesi, Chris [Umicore Thin Film Products USA, 50 Sims Avenue, Providence, 02909 RI (United States)

    2013-04-01

    Several aspects related to high power sputtering with industrial scale sintered ceramic rotary indium–tin-oxide (ITO) targets are presented in the first part of this paper. In particular, the process stability and target integrity upon sputtering with ≥ 20 kW/m power load and the influence of the gap size between cylindrical segments are discussed. Results show that, in order to avoid nodule formation and deposition rate fluctuations, direct current (DC) power load needs to be limited well below 20 kW/m over long sputter runs. Additional work demonstrates that at a gap size at or below 0.15 mm, strongly adhering deposits form readily between cylindrical segments which are not observed with standard 0.35 mm gaps. The influence of Sn doping level on electro-optical properties of thin films targeting an application such as hetero-junction c-Si solar cells is also investigated. Again, rotary targets operated at high power (10 kW/m) are used, including standard grade ITO containing 10 wt.% SnO{sub 2} and another composition with only 3 wt.% SnO{sub 2}. The influence of H{sub 2} and different concentrations of O{sub 2} in the sputter gas is analysed for both target materials. Results indicate that although coatings derived from the lower-doped ITO exhibit considerably less absorption in the NIR due to lower carrier concentrations, their resistivity is nearly 30% higher than that from the standard ITO coating.

  13. Wear Performance of Sequentially Cross-Linked Polyethylene Inserts against Ion-Treated CoCr, TiNbN-Coated CoCr and Al2O3 Ceramic Femoral Heads for Total Hip Replacement

    Directory of Open Access Journals (Sweden)

    Christian Fabry

    2015-02-01

    Full Text Available The aim of the present study was to evaluate the biotribology of current surface modifications on femoral heads in terms of wettability, polyethylene wear and ion-release behavior. Three 36 mm diameter ion-treated CoCr heads and three 36 mm diameter TiNbN-coated CoCr heads were articulated against sequentially cross-linked polyethylene inserts (X3 in a hip joint simulator, according to ISO 14242. Within the scope of the study, the cobalt ion release in the lubricant, as well as contact angles at the bearing surfaces, were investigated and compared to 36 mm alumina ceramic femoral heads over a period of 5 million cycles. The mean volumetric wear rates were 2.15 ± 0.18 mm3·million cycles−1 in articulation against the ion-treated CoCr head, 2.66 ± 0.40 mm3·million cycles−1 for the coupling with the TiNbN-coated heads and 2.17 ± 0.40 mm3·million cycles−1 for the ceramic heads. The TiNbN-coated femoral heads showed a better wettability and a lower ion level in comparison to the ion-treated CoCr heads. Consequently, the low volumes of wear debris, which is comparable to ceramics, and the low concentration of metal ions in the lubrication justifies the use of coated femoral heads.

  14. Investigation of hydrogen isotope permeation through F82H steel with and without a ceramic coating of Cr2O3-SiO2 including CrPO4 (out-of-pile tests)

    International Nuclear Information System (INIS)

    Ceramic coating on structural materials has been considered to be used as a tritium permeation barrier for fusion power plants. In the present study, a series of hydrogen and deuterium permeation experiments was performed for ferritic F82H steel with and without a ceramic coating of Cr2O3-SiO2 including CrPO4. First, experiments were made on the permeability of F82H steel without coating at 300-600 deg. C in an atmosphere of 100-1000 Pa hydrogen and deuterium. The measured values of diffusion coefficient, permeability and solubility were in good agreement with those published previously. Next, experiments were performed on the permeability of F82H steel with the coating at 400-600 deg. C in an atmosphere of 1000-1500 Pa deuterium, and the permeation reduction factor (PRF) of the coating was determined. The obtained PRF at 600 deg. C was about 400, which is of the same order of magnitude as the PRF value of about 1000 previously evaluated for the same coating on an SS316 substrate. A significant decrease in the PRF (down to about 4%) was observed, when the sample temperature was lowered from 600 to 400 deg. C

  15. The effect of ZnO nanoparticle coating on the frictional resistance between orthodontic wires and ceramic brackets

    Science.gov (United States)

    Behroozian, Ahmad; Kachoei, Mojgan; Khatamian, Masumeh; Divband, Baharak

    2016-01-01

    Background. Any decrease in friction between orthodontic wire and bracket can accelerate tooth movement in the sliding technique and result in better control of anchorage. This study was carried out to evaluate frictional forces by coating orthodontic wires and porcelain brackets with zinc oxide nanoparticles (ZnO). Methods. In this in vitro study, we evaluated a combination of 120 samples of 0.019×0.025 stainless steel (SS) orthodonticwires and 22 mil system edgewise porcelain brackets with and without spherical zinc oxide nanoparticles. Spherical ZnOnanoparticles were deposited on wires and brackets by immersing them in ethanol solution and SEM (scanning electronmicroscope) evaluation confirmed the presence of the ZnO coating. The frictional forces were calculated between the wiresand brackets in four groups: group ZZ (coated wire and bracket), group OO (uncoated wire and bracket), group ZO (coatedwire and uncoated bracket) and group OZ (uncoated wire and coated bracket). Kolmogorov-Smirnov, Mann-Whitney andKruskal-Wallis tests were used for data analysis. Results. The frictional force in ZZ (3.07±0.4 N) was the highest (P <0.05), and OZ (2.18±0.5 N) had the lowest amount of friction (P <0.05) among the groups. There was no significant difference in frictional forces between the ZO and OO groups (2.65±0.2 and 2.70±0.2 N, respectively). Conclusion. Coating of porcelain bracket surfaces with ZnO nanoparticles can decrease friction in the sliding technique,and wire coating combined with bracket coating is not recommended due to its effect on friction. PMID:27429727

  16. Catalytic thermal barrier coatings

    Science.gov (United States)

    Kulkarni, Anand A.; Campbell, Christian X.; Subramanian, Ramesh

    2009-06-02

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  17. 高强度低密度树脂覆膜陶粒研究%Study on High Strength and Low Density Resin Coated Ceramic Proppants

    Institute of Scientific and Technical Information of China (English)

    张伟民; 李宗田; 李庆松; 陈文将; 蒙传幼; 崔彦立

    2013-01-01

    A method of manufacturing high strength and low density resin coated ceramic proppants was developed,and the effects of dosage of phenolic resin and coupling agent,et al,on the sphericity,roundness,acid solubility,turbidity,density,crush resistance and short term flow conductivity of the procured resin coated ceramic were also discussed.The results showed that the apparent density and bulk density of the resin coated ceramic particles (RCCP) decreased by 8.1% and 11.2%,respectively,compared to that of the resin coated quartz sand(RCQZ) ; and the crushing rate of the RCCP and RCQZ under 69 MPa was 1.7% and 8.1%,respectively.The roundness of the RCCP was better than that of the RCQZ; as a result,the short term flow conductivity of the RCCP could be improved more than one time compared to that of the RCQZ.Based on conductivity data,the mechanism that the oil flow conductivity of the RCCP was bigger than the water flow conductivity was proposed.The field test of the RCCP was conducted in 5 wells of Wenmi oil field.It was proved by field construction that the average yield of crude oil per well was increased by 1.35 t and the water cut per well decreased by 7.9%.%本文报道了一种低密度高强度树脂覆膜陶粒支撑剂的制备方法,讨论了酚醛树脂含量和偶联剂含量等及对覆膜低密度陶粒圆球度、密度、酸溶解度、破碎率及导流能力的影响,并采用覆膜低密度陶粒进行了现场试验.结果表明:树脂覆膜低密度陶粒比覆膜石英砂的视密度和体积密度分别降低8.1%和11.2%,69 MPa下二者的破碎率分别为1.7%和8.1%,树脂覆膜低密度陶粒的圆球度更好,短期导流能力能提高一倍以上.依据实验结果提出了树脂覆膜支撑剂对油导流能力高于对水导流能力的机理.采用树脂覆膜低密度陶粒在温米油田进行现场试验5井次,平均单井增油13.5 t/d,含水下降7.9%.

  18. Development and Performance Evaluations of HfO2-Si and Rare Earth-Si Based Environmental Barrier Bond Coat Systems for SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming

    2014-01-01

    Ceramic environmental barrier coatings (EBC) and SiCSiC ceramic matrix composites (CMCs) will play a crucial role in future aircraft propulsion systems because of their ability to significantly increase engine operating temperatures, improve component durability, reduce engine weight and cooling requirements. Advanced EBC systems for SiCSiC CMC turbine and combustor hot section components are currently being developed to meet future turbine engine emission and performance goals. One of the significant material development challenges for the high temperature CMC components is to develop prime-reliant, high strength and high temperature capable environmental barrier coating bond coat systems, since the current silicon bond coat cannot meet the advanced EBC-CMC temperature and stability requirements. In this paper, advanced NASA HfO2-Si based EBC bond coat systems for SiCSiC CMC combustor and turbine airfoil applications are investigated. The coating design approach and stability requirements are specifically emphasized, with the development and implementation focusing on Plasma Sprayed (PS) and Electron Beam-Physic Vapor Deposited (EB-PVD) coating systems and the composition optimizations. High temperature properties of the HfO2-Si based bond coat systems, including the strength, fracture toughness, creep resistance, and oxidation resistance were evaluated in the temperature range of 1200 to 1500 C. Thermal gradient heat flux low cycle fatigue and furnace cyclic oxidation durability tests were also performed at temperatures up to 1500 C. The coating strength improvements, degradation and failure modes of the environmental barrier coating bond coat systems on SiCSiC CMCs tested in simulated stress-environment interactions are briefly discussed and supported by modeling. The performance enhancements of the HfO2-Si bond coat systems with rare earth element dopants and rare earth-silicon based bond coats are also highlighted. The advanced bond coat systems, when

  19. Hot Corrosion Behavior of Double-ceramic-layer LaTi2Al9O19/YSZ Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    XIE Xiaoyun; GUO Hongbo; GONG Shengkai; XU Huibin

    2012-01-01

    LaTi2Al9O19 (LTA) exhibits promising potential as a new kind of thermal barrier coating (TBC) material,due to its excellent high-temperature capability and low thermal conductivity.In this paper,LTA/yttria stabilized zirconia (YSZ) TBCs are produccd by atmospheric plasma spraying.Hot corrosion behavior and the related failure mechanism of the coating are investigated.Decomposition of LTA does not occur even after 1 458 hot corrosion cycles at 1 373 K,revealing good chemical stability in molten salt of Na2SO4 and NaCl.However,the molten salt infiltrates to the bond coat,causing dissolving of the thermally grown oxide (TGO) in the molten salt and hot corrosion of the bond coat.As a result,cracking of the TBC occurs within the oxide layer.In conclusion,the ceranic materials LTA and YSZ reveal good chemical stability in molten salts of Na2SO4 and NaCl,and the bond coat plays a significant role in providing protection for the component against hot corrosion in the LTA/YSZ TBCs.LTA exhibits very promising potential as a novel TBC material.

  20. HIGHWAY INFRASTRUCTURE FOCUS AREA NEXT-GENERATION INFRASTRUCTURE MATERIALS VOLUME I - TECHNICAL PROPOSAL & MANAGEMENTENHANCEMENT OF TRANSPORTATION INFRASTRUCTURE WITH IRON-BASED AMORPHOUS-METAL AND CERAMIC COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C

    2007-12-04

    . The high boron content of this particular amorphous metal made it an effective neutron absorber, and suitable for criticality control applications. These amorphous alloys appear to maintain their corrosion resistance up to the glass transition temperature. Visionary research is proposed to extend the application of corrosion-resistant iron-based amorphous metal coatings, and variants of these coatings, to protection of the Nation's transportation infrastructure. Specific objectives of the proposed work are: (1) fabrication of appropriate test samples for evaluation of concept; (2) collection of production and test data for coated steel reinforcement bars, enabling systematic comparison of various coating options, based upon performance and economic considerations; and (3) construction and testing of concrete structures with coated steel reinforcement bars, thereby demonstrating the value of amorphous-metal coatings. The benefits of ceramic coatings as thermal barriers will also be addressed.

  1. Effect of Anodic Current Density on Characteristics and Low Temperature IR Emissivity of Ceramic Coating on Aluminium 6061 Alloy Prepared by Microarc Oxidation

    Directory of Open Access Journals (Sweden)

    Mohannad M. S. Al Bosta

    2013-01-01

    Full Text Available High emitter MAO ceramic coatings were fabricated on the Al 6061 alloy, using different bipolar anodic current densities, in an alkali silicate electrolyte. We found that, as the current density increased from 10.94 A/dm2 to 43.75 A/dm2, the layer thickness was increased from 10.9 μm to 18.5 μm, the surface roughness was increased from 0.79 μm to 1.27 μm, the area ratio of volcano-like microstructure was increased from 55.6% to 59.6%, the volcano-like density was decreased from 2620 mm−2 to 1420 mm−2, and the γ-alumina phase was decreased from 66.6 wt.% to 26.2 wt.%, while the α-alumina phase was increased from 3.9 wt.% to 27.6 wt.%. The sillimanite and cristobalite phases were around 20 wt.% and 9 wt.%, respectively, for 10.94 A/dm2 and approximately constant around 40 wt.% and less than 5 wt.%, respectively, for the anodic current densities 14.58, 21.88, and 43.75 A/dm2. The ceramic surface roughness and thickness slightly enhanced the IR emissivity in the semitransparent region (4.0–7.8 μm, while the existing phases contributed together to raise the emissivity in the opaque region (8.6–16.0 μm to higher but approximately the same emissivities.

  2. Preparation of Nickle-adulterated Foam Ceramics and Nickle-coated on its Surface%Al2O3泡沫金属复合陶瓷的制备及表面包镍处理

    Institute of Scientific and Technical Information of China (English)

    杨少锋; 晏彬彬; 吴阳; 李恺

    2013-01-01

    采用有机泡沫前驱体浸渍工艺制备Al2O3泡沫金属复合陶瓷.通过涂覆处理获得缺陷较少、结构均匀的泡沫金属复合陶瓷;采用Ni(NO3)2·6H2O液相包覆+氢气热还原技术对泡沫金属复合陶瓷体表面进行金属化处理.采用SEM、EDS研究了含镍泡沫陶瓷体的结构及金属化处理后的表面形貌.结果表明,镍颗粒均匀地分布在泡沫陶瓷骨架内部,骨架中心宏观孔保持通孔;经包覆处理后,金属层较均匀地附着于陶瓷表面.%The open cell Nickle-adulterated alumina foam ceramics were prepared by impregnating a polymeric sponge with aqueous ceramic slurry. The Nickle-adulterated alumina foam ceramics with a very u-niform macrostructure and few flaws were produced by recoating process. A nickelousnitrate liquid-phase coating and deoxidized by hydrogen method was used to deposit Ni on the surface of Ni-adulterated alumina foams. Coating morphology and microstructure of the foam ceramics were observed by SEM (scanning electron microscope) and EDS (energy dispersed spectrometer). The results indicate that Ni particles are distributed uniformly in the foam skeleton and pores in the sintered body exhibit interconnected. Furthermore, Ni is successfully coated on alumina foams surface after coating process.

  3. Antibacterial and mechanical properties of ceramic orthodontic brackets with nano silver hydroxyapatite coating%纳米银羟基磷灰石涂层正畸陶瓷托槽的抗菌与力学性能

    Institute of Scientific and Technical Information of China (English)

    周冠军; 杨大鹏; 刘新芳; 胡博

    2015-01-01

    背景:临床口腔正畸过程中,陶瓷托槽存在抗菌性能和力学性能不足的情况,容易导致各种不良事件的出现,影响正畸效果。目的:观察纳米银羟基磷灰石涂层陶瓷托槽的抗菌与力学性能。方法:制备纳米银羟基磷灰石涂层陶瓷托槽,采用扫描电镜观察涂层表面,并进行涂层表面定量抗菌实验。将50颗离体人上颌前磨牙随机分为2组,实验组(n=25)粘接纳米银羟基磷灰石涂层陶瓷托槽,对照组(n=25)粘接普通陶瓷托槽,检测两组抗剪切强度。结果与结论:纳米银羟基磷灰石涂层整体结构有序,均匀致密,羟基磷灰石具有多孔状结构,孔径属于微纳米级别,其中均匀分布大量纳米银颗粒。定量抗菌实验显示,纳米银羟基磷灰石涂层陶瓷托槽对大肠杆菌、白色葡萄球菌有较强的抑制作用,抗菌率均在95%以上。实验组抗剪切强度低于对照组(P <0.05)。表明纳米银羟基磷灰石涂层陶瓷托槽具有良好的抗菌和力学性能,满足临床正畸过程中力学变化的需求。%BACKGROUND:In the clinical orthodontics, ceramic brackets have deficiencies in the aspects of antibacterial and mechanical properties, which easily lead to the emergence of a variety of adverse events and influence the orthodontic effect. OBJECTIVE:To observe the antibacterial and mechanical properties of nano silver hydroxyapatite coating ceramic brackets. METHODS:The nano silver hydroxyapatite coating ceramic brackets were prepared. Scanning electron microscopy was used to observe the coating surface. Coating antibacterial experiment was conducted. Totaly 50 in vitro human maxilary premolars were randomly divided into two groups (n=25 per group): experimental and control groups. Premolars in the experimental group were bonded to nano silver coating hydroxyapatite ceramic brackets, and premolars in the control group were bonded to ordinary ceramic brackets. The

  4. 陶瓷涂层性能影响因素及工艺优化研究%Research of Influencing Factors on Performance and Process Optimization of Ceramic Coating

    Institute of Scientific and Technical Information of China (English)

    黄燕滨; 邵新海; 宋高伟; 仲流石

    2012-01-01

    为了提高Al2O3陶瓷涂层的综合性能,对陶瓷涂层性能影响因素进行了正交试验设计.以磨损量、结合强度和耐腐蚀性为评价指标,得出了在Al2O3陶瓷颗粒粒径为160目,颗粒填入量为125%,涂层厚度为1mm时,综合性能最好.同时利用差示扫描量热(DSC)技术推算出胶粘剂体系的最佳固化工艺为50℃(1h)→100 ℃(2 h)→225 ℃(1h);采用磷酸阳极化(PAA)方法对铝合金基体表面进行处理,使其与涂层之间获得最好的结合强度.%To improve the comprehensive performance of A12O3 ceramic coating, orthogonal design was applied to the influencing factors of ceramic coating. Abrasion amount, bonding strength, and corrosion resistance were selected as evaluation index. The results showed that when the size of A12O3 ceramic particle is 160 meshes, fillings of particle is 125%, and thickness of coating is lmm, the coating has the best comprehensive performance. The best cure process of its adhesive system was obtained by using differential scanning calorimetry(DSC) and calculation, which is 50℃(lh)→100℃ (2 h)→225 ℃ (1h); to improve the adhesive strength of coating, the surface of aluminium alloy is treated by phosphoric acid anodizing (PAA).

  5. Y-TZP/LZAS 微晶玻璃功能梯度涂层残余应力分析%Analysis on the residual stresses in Y-TZP/LZAS glass-ceramic gradient coatings

    Institute of Scientific and Technical Information of China (English)

    龚伟; 周黎明; 王恩泽

    2014-01-01

    为了提高钢基体微晶玻璃涂层的韧性,设计了 Y-TZP/LZAS 微晶玻璃功能梯度涂层。运用有限元软件,分析了梯度层数目、梯度层厚度和层间3Y-TZP 体积组分差等参数对涂层/基体界面残余热应力的影响。结果表明,涂层表层主要分布为径向压应力;在涂层/基体界面的边缘区域应力集中较为严重;涂层/基体界面处的径向应力、轴向应力和剪切应力以及梯度层数目、梯度层厚度和3Y-TZP 体积组分差均有密切关系。最后通过涂搪法制备了梯度涂层,测试了涂层表面残余应力,并与有限元结果对比,以验证模拟的准确性。%Y-TZP/LZAS glass-ceramic gradient coatings on Q235 steel substrate were designed in order to im-prove the toughness of glass-ceramic coatings.The effects of the number of graded layers,coating thickness and the volume difference of 3Y-TZP between layers on the residual stress were analyzed by using finite element software.The results show that radial compressive stress was distributed on the surface of graded coatings. There are clear stress concentration in the coating/substrate interface edge.The layer numbers,the coating thickness,and the volume difference of 3Y-TZP between layers have an important influence on radial stress, axial stress and shear stress in the coating/substrate interface.Y-TZP/ LZAS glass-ceramic gradient coatings were fabricated on the Q235 steel substrate via slurry methord.The residual stress of gradient coatings were measured by X-ray diffraction approach to verify the reliability of the simulation.

  6. Research on Grinding Force of Nanometre Ceramic Coatings%纳米结构陶瓷涂层磨削力的研究

    Institute of Scientific and Technical Information of China (English)

    刘伟香; 周忠于

    2012-01-01

    对纳米陶瓷涂层材料在金刚石砂轮精密磨削过程中的磨削力(包括单位磨削面积磨削力和砂轮单颗磨粒磨削力)进行了研究,分析了砂轮磨削深度、工件进给速度、金刚石砂轮磨粒尺寸以及粘结剂类型等磨削参数对磨削力的影响规律.%This paper makes a study of the grinding force in the precision grinding process of nanometre ceramic coatings with dia mond wheel,including the grinding forces of unit grinding dimension and wheel' s single abrasive grits and analyzes the effect of grinding parameters, such as grinding depth of grinding wheel, feedrate of workplace, diamond wheel grit size as well as bond type on the grinding force.

  7. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  8. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  9. Using a ceramic chamber in kicker magnets

    Energy Technology Data Exchange (ETDEWEB)

    Kurennoy, S.

    1993-05-01

    A ceramic chamber inside kicker magnets can provide the relevant field risetime. On the other hand, some metallic coating inside has to prevent static charge buildup and shield the beam from ceramic and ferrite at high frequencies to avoid possible resonances. The issues concerning the metallized ceramic chamber, such as coupling impedances and requirements on the coating, are studied to find a compromise solution for kickers of the Medium Energy Booster at the Superconducting Super Collider.

  10. Effect of rare earth doping on thermo-physical properties of lanthanum zirconate ceramic for thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hongming; YI Danqing

    2008-01-01

    The effect of rare earth doping on thermo-physical properties of lanthanum zirconate was investigated. Oxide powders of various compositions La2Zr2O7 were synthesized by coprecipitation-calcination method. High-temperature dilatometer, DSC, and laser thermal dif-fusivity methods were used to analyze thermal expansion coefficient (TEC), specific heat, and thermal diffusivity. The results showed that CeO2 doped pyrochlores La2(Zr1.8Ce0.2)2O7 and La1.7(DyNd)0.15(Zr0.8Ce0.2)2O7 had higher TEC than La2Zr2O7 and Lal.7Dyo.3Zr207. La2(Zr1.8Ce0.2)2O7, La1.7Oy0.3Zr2O7, and La1.7(DyNd)0.15(Zr0.8Ce0.2)2O7 had lower thermal conductivity than undoped La2Zr2O7. The Dy203, Nd2O3, and CeO2 codoped composition showed the lowest thermal conductivity and the highest TEC. Thermo-physical results also indicated that TEC of rare earth oxide doped La2Zr2O7 ceramic was slightly higher than that of conventional ZrO2-8wt.% Y2O3 (8YSZ), and its thermal conductivity was lower than that of 8YSZ.

  11. Carbon-coated ceramic membrane reactor for the production of hydrogen by aqueous-phase reforming of sorbitol.

    Science.gov (United States)

    Neira D'Angelo, M F; Ordomsky, V; Schouten, J C; van der Schaaf, J; Nijhuis, T A

    2014-07-01

    Hydrogen was produced by aqueous-phase reforming (APR) of sorbitol in a carbon-on-alumina tubular membrane reactor (4 nm pore size, 7 cm long, 3 mm internal diameter) that allows the hydrogen gas to permeate to the shell side, whereas the liquid remains in the tube side. The hydrophobic nature of the membrane serves to avoid water loss and to minimize the interaction between the ceramic support and water, thus reducing the risks of membrane degradation upon operation. The permeation of hydrogen is dominated by the diffusivity of the hydrogen in water. Thus, higher operation temperatures result in an increase of the flux of hydrogen. The differential pressure has a negative effect on the flux of hydrogen due to the presence of liquid in the larger pores. The membrane was suitable for use in APR, and yielded 2.5 times more hydrogen than a reference reactor (with no membrane). Removal of hydrogen through the membrane assists in the reaction by preventing its consumption in undesired reactions.

  12. Research Progress of SiC Ceramic Surface Modification with Coating for Mirror%反射镜用SiC陶瓷表面改性涂层的研究进展

    Institute of Scientific and Technical Information of China (English)

    蒋芳; 杨勇; 黄政仁

    2012-01-01

    The recent development of SiC ceramic surface modification with coating was summaried. The merits and demerits of chemical vapor deposition (CVD) through which the SiC coating and the Si coating were prepared were introduced as well as physical vapor deposition (PVD). The future development of SiC surface modification was also discussed.%综述了反射镜用SiC陶瓷表面改性涂层的研究现状,重点介绍了化学气相沉积(CVD)和物理气相沉积(PVD)制备SiC涂层和硅涂层的优缺点及制备机理,并讨论了SiC陶瓷光学部件表面改性今后的发展方向。

  13. Advanced Ceramics Property Measurements

    Science.gov (United States)

    Salem, Jonathan; Helfinstine, John; Quinn, George; Gonczy, Stephen

    2013-01-01

    Mechanical and physical properties of ceramic bodies can be difficult to measure correctly unless the proper techniques are used. The Advanced Ceramics Committee of ASTM, C-28, has developed dozens of consensus test standards and practices to measure various properties of a ceramic monolith, composite, or coating. The standards give the "what, how, how not, and why" for measurement of many mechanical, physical, thermal, and performance properties. Using these standards will provide accurate, reliable, and complete data for rigorous comparisons with other test results from your test lab, or another. The C-28 Committee has involved academics, producers, and users of ceramics to write and continually update more than 45 standards since the committee's inception in 1986. Included in this poster is a pictogram of the C-28 standards and information on how to obtain individual copies with full details or the complete collection of standards in one volume.

  14. BAS系微晶玻璃抗氧化涂层的制备与性能%Preparation and properties of BAS glass-ceramics based anti-oxidation coatings

    Institute of Scientific and Technical Information of China (English)

    芦玉峰; 周萌; 范成洲; 郑晓慧; 吴剑锋; 堵永国; 肖加余

    2011-01-01

    利用2层不同软化温度和不同热膨胀系数的BaO-A12O3-SiO2(BAS)系微晶玻璃,采用浆料涂覆浸渍-多层共烧的方法制备了2种双层同组分和1种双层不同组分的Cf/SiC复合材料抗氧化涂层.3种结构的BAS系微晶玻璃涂层完整、无明显缺陷,涂层与Cf/SiC复合材料的结合状态良好,有助于提高Cf/SiC复合材料的抗氧化性能.双层不同组分的BAS系微晶玻璃涂层在1200~1350℃范围内对提高Cf/SiC复合材料抗氧化性能的作用显著,失重速率和失重量均明显减小.与未包覆涂层的复合材料相比,包覆双层不同组分涂层的复合材料经历600次(每次保温10 min)热冲击后的失重降低了1/2~2/3,保留的强度提高了7~15倍.%Two kinds of BaO-A12O3-SiO2 (BAS) glass-ceramics with different soften points and thermal expansion coefficients were employed to prepare three kinds of gradient coatings for carbon fiber reinforced silicon carbide(Cf/SiC) composite. These coatings were fabricated with slurry deposition combined dipping method and multi-co-firing technology. These BAS glass-ceramics based coatings were integrated and defect-free. The coatings and the composites bind tightly, which can improve the anti-oxidation performance of the coated Cf/SiC composite.All coating systems can protect Cf/SiC composite from oxidation. The graded coatings protect Cf/SiC composite markedly, and the mass loss rate and mass loss of coated composites are reduced greatly within 1200~ 1350 ℃.Compared with uncoated composite, the mass loss of the coated composite is reduced by 1/2~2/3, and the reminant bending strength is enhanced 7~15 times after 600 thermal shock cycles in the experimental range.

  15. 粉末表面涂层陶瓷的硬质合金刀具材料%Advanced Cutting Tool Material by Hot-Pressing Ceramic Coated Carbide Powders

    Institute of Scientific and Technical Information of China (English)

    陈元春; 黄传真; 艾兴; 王宝友

    2000-01-01

    Carbide powders were coated with very thin alumina films by the sol-gel process. The coated powders were then hot-pressed as a novel cutting tool material. This material possessed relatively high hardness, which led to similar wear resistant ability with ceramics. At the same time, its bending strength and toughness were higher than that of the ceramic cutting tool materials with similar composition. As a result, these tools show good performance in cutting high-hardness materials. SEM and TEM photographs of coated powders and fracture surface were presented as an aid to illustrate the strengthen mechanism.%使用溶胶-凝胶法在硬质合金粉末表面涂覆了一层氧化铝陶瓷,涂层粉末经热压烧结后, 制得一种新型的涂层刀具材料. 这种刀具材料的耐磨性与陶瓷材料接近,并且具有较高的强度和韧性,在切削高硬度材料时表现出良好性能,具有广阔的应用前景.

  16. Preparation of Microcapsule Ceramic- Like Emulsion Used for Noval Heat Insulation Architectural Coatings%新型保温建筑涂料用微胶囊仿瓷乳液的制备

    Institute of Scientific and Technical Information of China (English)

    万义玲; 张琪; 麦东彬; 粱路路

    2011-01-01

    采用微胶囊技术制备空囊材料,以减少材料的导热性能,从而达到保温、节能降耗和提高材料性能的目的.以三聚氰胺为壁材,空气(或二氧化碳气体)为芯材,司盘-60为乳化剂,采用锐孔法和乳化缩聚技术制备涂料用微胶囊仿瓷乳液.以涂料用微胶囊的外形、粒径大小,涂料用微胶囊仿瓷乳液稳定性、导热系数为评价指标,对涂料用微胶囊仿瓷乳液制备方法、工艺条件及乳液性能进行了研究.结果表明:方法可行,工艺简便,经济;涂料用微胶囊仿瓷乳液保温性能较佳,且具有良好的仿瓷性能.%The microcapsule ceramic -like emulsion used for coating was prepared using melamine as wall,air (or carbon dioxide) as core and Span -60 as emulsifier by combining the orificing method and emulsification condensation polymerization technique. The profile, particle size, stability of microcapsule ceramic -like emulsion and its heat transfer coeffcient were used as evaluating criteria to study the preparation technology microcapsule emulsion for coating and its properties. Results showed the method was simple feasible and economic, which could be used to provide a coating with good heat insulation performance and ceramic -like effect.

  17. Experimental investigation on aluminum bumper with ceramic surface coating impacted by an aluminum sphere%铝球弹丸高速撞击表面陶瓷化铝板防护结构实验研究

    Institute of Scientific and Technical Information of China (English)

    管公顺; 毕强; 张羽

    2015-01-01

    基于陶瓷化铝板设计了单层防护屏结构和双层防护屏结构,利用二级轻气炮对其进行高速撞击实验。用于模拟空间碎片的2017铝球弹丸直径分别为3.97 mm 和6.35 mm,撞击速度为1.64~4.96 km/s。分析了铝板表面陶瓷层对防护结构高速撞击损伤及防护性能的影响。结果表明:防护屏表面的陶瓷层可使单层防护屏结构抵御更大速度范围的粒子撞击;以表面陶瓷化铝板为首层防护屏的铝网填充式防护结构有助于撞击粒子的首次破碎以及次生碎片的撞击动能吸收。%The ceramic coating shields with single bumper and dual-wall bumper were designed taking advantage of the improvement on Al-Whipple shield.A series of high-velocity impact tests were practiced with a two-stage light gas gun facility.The diameters of projectiles used to simulate the space debris were 3.97mm and 6.35mm respectively.The impact velocities of Al-sphere were varied between 1.64km /s and 4.96km /s.The effects of ceramic coating on the damage and protection performance of shield were analyzed.The results indicate that the ceramic coating on the surface of bumper broadens the impact velocity spectrum,so that the single-wall bumper shield can withstand higher velocity impact. The Al-mesh stuffed shield with the ceramic coating surface used as a first layer of bumper can help the primary fragment of projectile and the subsequent absorption of kinetic energy of debris cloud.

  18. 硼化物陶瓷基涂层制备技术的研究进展%Research Progress of Preparation Technology on the Boride Ceramic-based Coating

    Institute of Scientific and Technical Information of China (English)

    贾成科; 张鑫; 任先京; 冀晓鹃; 彭浩然

    2012-01-01

    Boride cermet is a new cermet with many excellent properties such as high melting temperature, bulk hardness, high chemical stability, high wearable property, and good anti-causticity, which is used in the fields such as fire-resistant material, engineering cermet, nuclear industry, and space navigation. The same excellent properties of the boride ceramic based coating prepared by many kinds of techniques, which are play important roles in many fields such as ultra high-temperature components, high wearable property units,good anti-causticity parts, anti-liquid metal-causticity component, and neutron-ratiant guard etc. The preparation methods of the boride ceramic- based coating with the strongpoint and disadvantage are introduced. The advances and the application of boride ceramic- based coating, mostly including duality boride ceramic based coatings and ternary ones, are also summarized as well as the existing problems and the prospects are analyzed.%硼化物陶瓷是一种新型陶瓷材料,具有诸如高熔点、高硬度、高化学稳定性以及高耐磨、抗腐蚀性等优异的综合性能,在耐火材料、工程陶瓷、核工业、宇航等领域有着广泛应用,而通过多种工艺制备的硼化物陶瓷基涂层同样具有很好的性质和功能,这些优异的特性使得目前硼化物涂层在很多工程领域发挥着极其重要的作用,如超高温部件、高耐磨蚀性部件以及抗金属液腐蚀性的部件、中子辐射防护装置等。本文介绍了硼化物陶瓷基涂层的制备方法,指出了各种方法的优缺点,综述了硼化物陶瓷基涂层的研究进展及其涂层的应用情况,主要包括二元硼化物陶瓷基涂层、多元硼化物基金属涂层等,总结了目前该领域存在的问题,并对今后的发展前景进行了展望。

  19. Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhaohua; ZENG Xiaobin; YAO Zhongping

    2006-01-01

    In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of Mg2SiO4. The thickness of the ceramic coatings induced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

  20. The use of ceramic gas burner in paper drying. Combustion and paper coating tests - Final report; Paperin kuivatus keraamisella kaasupolttimella; Polttokokeet laboratoriossa sekae paperin paeaellystyskoe - Loppuraportti

    Energy Technology Data Exchange (ETDEWEB)

    Kiiskinen, H.; Edelman, K. [Technical Research Centre of Finland, Jyvaeskylae (Finland). Combustion and Thermal Engineering Lab.

    1992-12-31

    The use of infrared dryers in drying of paper has rapidly increased. Gas fired IR dryers cause lower investment and smaller operational cost than the electric ones. On the other hand, the massive construction of the gas fired IR dryers causes weaker controllability than possible for the electric IR dryers. Ceramic gas burner is intended for combustion of pre-mixed gas-air mixture. The combustion takes place in a thin layer on the surface of the burner. The heat from combustion is transferred to the ceramic material mainly through convection but also through radiation. The heated ceramic surface emits radiation to it`s surroundings, according to the radiation properties of the ceramic material. The measurements carried out reveal that the emissivity and the surface temperature of the ceramic burner are very close to the present gas fired IR dryers. The radiative heat efficiency of the present devices is about 36-40 %. The highest recorded radiative heat efficiency of the ceramic burner was 36 %. The controllability of the ceramic burner is better than the present ones: the burner responds to changes in the fuel flow within 1-2 seconds and the control range is broad, about 150-450 kW/m{sup 2}. The mechanic strength properties of the ceramic burner are rather poor due to porous and lightweight construction. It is possible to increase the strength e.g. through the use of thicker ceramic fibre but this will decrease the controllability of the burner. The ceramic materials - very likely - will be used in infrared dryers as soon as the mechanical strength problems will be resolved

  1. The Development of Environmental Barrier Coating Systems for SiC-SiC Ceramic Matrix Composites: Environment Effects on the Creep and Fatigue Resistance

    Science.gov (United States)

    Zhu, Dongming; Ghosn, Louis J.

    2014-01-01

    Topics covered include: Environmental barrier coating system development: needs, challenges and limitations; Advanced environmental barrier coating systems (EBCs) for CMC airfoils and combustors; NASA EBC systems and material system evolutions, Current turbine and combustor EBC coating emphases, Advanced development, processing, testing and modeling, EBC and EBC bond coats: recent advances; Design tool and life prediction of coated CMC components; Advanced CMC-EBC rig demonstrations; Summary and future directions.

  2. 钛基植人物生物陶瓷涂层的研究进展%Research of bio-ceramic coatings on Ti-based implants in biomedical application

    Institute of Scientific and Technical Information of China (English)

    余将明; 叶晓健; 万俊明; 宋玉林

    2011-01-01

    Titanium alloy has been used widely in fields of hard tissue replacement and repair,despite its characteristics of bio-inert material.Bio-ceramic coating deposited on Ti-based implants surface using surface modification technique can improve the bioactivity and biocompatibility of Ti-alloy material.The hydroxyapatite coating has been applied in clinic treatment,but this type of coating is still plagued with low crystallinity and poor bonding strength.In order to obtain an implant with excellent integrated properties,some novel bio-ceramic coating materials have been prepared.These materials having excellent bioactivity and biocompatibility and can directly bond with the Ti-based implants and the bone tissue.This review will present research status of the application of bio-ceramic coating on titanium alloy surface in biomedical fields%医用钛合金材料属于生物惰性材料,广泛应用于硬组织的替换与修复领域.采用表面改性技术在钛基材料表面制成生物陶瓷涂层可改善钛基材料的生物活性和生物相容性.羟基磷灰石涂层已在临床上获得应用,但使用效果仍然受其较低的结合强度和结晶度所制约.为了获得综合性能更好的植入材料,制备了多种新型生物陶瓷涂层,其具有良好的生物活性、较好的结合强度及与骨组织能有效结合的能力.综述了钛及钛合金材料表面的生物陶瓷涂层在生物医学领域应用的研究进展.

  3. Scratch resistance of SiO{sub 2} and SiO{sub 2} - ZrO{sub 2} sol-gel coatings on glass-ceramic obtained by sintering; Resistencia al desgaste de recubrimientos sol-gel de SiO{sub 2} y SiO{sub 2} - ZrO{sub 2} sobre materiales vitroceramicos obtenidos por sinterizacion

    Energy Technology Data Exchange (ETDEWEB)

    Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

    2013-10-01

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li{sub 2}O-Al{sub 2}O3-SiO{sub 2} (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  4. Influence of Manganese Element on Phase Composition of Plasma Electrolytic Oxidation Ceramic Coatings%Mn元素对等离子体电解氧化陶瓷层相组成的影响

    Institute of Scientific and Technical Information of China (English)

    苗景国; 陈秋荣; 董香芸; 郝康达; 吴润; 卫中领

    2013-01-01

    Applying plasma electrolytic oxidation in condition of Na2SiO3-NaOH solutions on pure aluminum 1070 and aluminum alloy 3003.The thickness and microhardness of ceramic coatings were tested,and microstructure and phase composition of ceramic layer were analyzed.Results showed that,ceramic coatings of pure aluminum 1070 was consisted of phase α-Al2O3 and phase γ-Al2O3,while aluminum alloy 3003 contained phase γ-Al2O3 only; At the same processing time,the ceramic coatings of aluminum alloy 3003 were thicker but lower in micro-hardness and compactness than those of pure aluminum 1070.Manganese element inhibited the formation of high temperature alumina phase on the reaction process.%在Na2SiO3-NaOH体系的电解液中,对Mn元素含量不同的1070纯铝及3003铝合金进行等离子体电解氧化.对所得陶瓷层的厚度及显微硬度进行了测试,并分析了陶瓷层的微观形貌及相组成.结果表明:1070纯铝表面所形成的陶瓷层由α-Al2O3及γ-Al2O3组成,而3003铝合金表面所形成的陶瓷层则由γ-Al2O3组成;处理时间相同时,3003铝合金所形成的陶瓷层较纯铝1070所形成的陶瓷层更厚,但显微硬度更低,致密性下降,Mn元素对反应过程中高温氧化铝相的形成有一定的抑制作用.

  5. Influence of Concentrations of KOH and Na2SiO3 Electrolytes on the Electrochemical Behavior of Ceramic Coatings on 6061 Al Alloy Processed by Plasma Electrolytic Oxidation

    Institute of Scientific and Technical Information of China (English)

    Arash Fattah-Alhosseini; Mojtaba Vakili-Azghandi; Mohsen K.Keshavarz

    2016-01-01

    In this study,ceramic coatings were deposited on 6061 A1 alloy using a plasma electrolytic oxidation (PEO) technique,and the effect of concentrations of KOH and Na2SiO3 as electrolytes for PEO process was studied on microstructure,chemical composition,and electrochemical behavior of PEO coatings formed on the 6061 A1 alloy.The results indicated that the increase in concentration of KOH led to rise in electrical conductivity of electrolyte.Consequently,the breakdown voltage reduced,which in turn improved the surface quality and the corrosion behavior.Moreover,the increase in concentration of Na2SiO3 resulted in the increase in incorporation of Si in the coating,which led to a higher corrosion potential in the concentration of 4 g L-1.According to this investigation,the best protection behavior of coatings can be obtained when the KOH and Na2SiO3 concentrations in PEO electrolyte are equal to 4 g L-1.

  6. In-pile Tritium Permeation through F82H Steel with and without a Ceramic Coating of Cr2O3-SiO2 Including CrPO4

    International Nuclear Information System (INIS)

    Development of coating on blanket structural materials with significant reduction capability of tritium permeation is highly required in order to realize a reasonable design of a tritium recovery and processing system of demonstration (DEMO) fusion reactors. An effective coating has been developed in Japan Atomic Energy Agency (JAEA) using a ceramic material of Cr2O3-SiO2 including CrPO4. In previous out-of-pile deuterium permeation experiments at 600 oC [T.V. Kulsartov et al., Fusion Eng. Des. 81 (2006) 701], a significant permeation reduction factor (PFR) of about 300 was obtained for the coating on the inner-side surface of tubular diffusion cells made by ferritic steel (F82H). In the present study, in-pile experiments on tritium permeation were conducted for F82H steel with and without the same coating, using a testing reactor IGV-1M in Kazakhstan. The tritium source used was liquid lithium-lead eutectics, Pb17Li, which was poured into a space around a tubular diffusion cell (specimen) of F82H steel with or without the coating on the inner side the cell. The irradiation time was about 4 hours, which corresponds to a fast-neuron fluence of about 2x1021m-2 (E > 1.1 MeV). The permeation reduction factor (PRF) was obtained by comparison of kinetics curves of tritium permeation through the diffusion cell of F82H steel with and without the coating. The PRFs at 600 and 500 oC were 292 and 30, respectively. These values are close to corresponding PRF values of 307 and 45, which had been obtained at 600 and 500 oC, respectively, in the previous out-of-pile experiments [T.V. Kulsartov et al., Fusion Eng. Des. 81 (2006) 701]. (author)

  7. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  8. Preparation and Friction Properties of Ceramic Coating on Tantalum by Micro-arc Oxidation%钽表面微弧氧化陶瓷层的制备及耐磨性能研究

    Institute of Scientific and Technical Information of China (English)

    杨海彧; 李争显; 李宏战; 王毅飞; 赵文

    2015-01-01

    Objective To study the formation mechanism and the change of wear resistance performance of micro-arc oxidation ceramic coatings on tantalum under different experimental circumstances. Methods Ceramic coating on the surface of tantalum me-tal was prepared by micro-arc oxidation technology. The surface profile of coating was studied by SEM. Moreover, the influence of experiment parameters like voltage, current and duty cycle, frequency on the abrasion resistance of ceramic coating was investigated in details. Results The best surface quality performance was observed under the set of parameters as follow:400 V, 1000 Hz, 20 min;the best wear resistance performance was observed under the set of parameters:350 V, 1000 Hz, 10 min. Conclusion The tantalum metal surface by micro-arc oxidation could obviously reduce the friction coefficient and improve the wear resistance of tan-talum metal surface.%目的:研究不同电压、电流和氧化时间下,钽表面微弧氧化陶瓷层的生长机理与耐磨性能的变化。方法通过微弧氧化技术在钽金属表面制备陶瓷层,并采用扫描电子显微镜观察陶瓷层的表面形貌,采用摩擦磨损试验仪对陶瓷层的摩擦学性能进行研究,探讨放电电压、放电频率、氧化时间对陶瓷层摩擦系数的影响。结果在电压400 V、频率1000 Hz、氧化时间20 min条件下获得的陶瓷层表面质量最好;在电压350 V,频率1000 Hz,氧化时间10 min条件下获得的陶瓷层耐摩擦性能最好。结论对钽金属表面进行微弧氧化处理,可以显著降低钽金属表面的摩擦系数,提高耐磨性能。

  9. Rock-hard coatings

    NARCIS (Netherlands)

    Muller, M.

    2007-01-01

    Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has sign

  10. Advanced Ceramics

    International Nuclear Information System (INIS)

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.)

  11. Tantalum-Based Ceramics for Refractory Composites

    Science.gov (United States)

    Stewart, David A.; Leiser, Daniel; DiFiore, Robert; Kalvala, Victor

    2006-01-01

    A family of tantalum-based ceramics has been invented as ingredients of high-temperature composite insulating tiles. These materials are suitable for coating and/or permeating the outer layers of rigid porous (foam-like or fibrous) ceramic substrates to (1) render the resulting composite ceramic tiles impervious to hot gases and (2) enable the tiles to survive high heat fluxes at temperatures that can exceed 3,000 F ( 1,600 C).

  12. [Photocatalytic functional ceramic and its speciality of photodecomposition].

    Science.gov (United States)

    Liu, Ping; Dai, Wen-xin; Shao, Yu; Lin, Hua-xiang; Zheng, Hua-rong; Fu, Xian-zhi

    2004-07-01

    Photocatalytic ceramic was prepared by coating photocatalytic membrane on ceramic matrix. The photocatalytic behavior of the TiO2 coated ceramic for degradation of oleic acid, ethylene, SO2, NOx and sterilization was studied by using XRD, chromatogram, in-situ IR and spectrophotometer. The results showed that the photocatalytic ceramic prepared by special conditions have the function of environmental conservation such as the photodegradating organic contaminants, removing inorganic baleful gas and killing bacteria. Degradation ratio of ethylene, oleic acid, SO2 and NOx reached 95%-100% respectively for the photocatalytic functional ceramic. PMID:15515948

  13. Dip coating of boron nitride thin films on nicalon fibers

    International Nuclear Information System (INIS)

    This paper discusses a process involving dip coating of ceramic fibers in H3BO3 solution followed by reaction with NH3 has resulted in the formation of a BN coating on Nicalon and a carbon coated Nicalon fiber. BN coated C-Nicalon fiber maintained its strength during the coating process, while the BN coated Nicalon did not

  14. For production of ceramic plates coating using waste kaolin, granite and marble; Caracterizacao de residuos de caulim, granito e marmore para uso em massas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Sales, J.L.; Morais, C.R.S.; Lima, L.M.R.; Altidis, M.E.D., E-mail: josyanne27@yahoo.com.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2011-07-01

    The objective is to benefit and characterize waste from kaolin, marble and granite studying their thermal properties and spectroscopic in employment perspective on ceramic production of flooring boards. The residues were benefited through the process of dry grinding mill in greyhounds and passed through sieve 0.074 mm (ABNT No. 200), observing their suitability for the formulation of ceramic pastes. Tests were performed physicochemical characterization (particle size analysis, X-ray fluorescence and X-ray diffraction) and thermal (differential thermal analysis and thermogravimetry). The results showed that these residues showed satisfactory properties for the purpose for which it proposes, and contribute to reducing environmental impacts, allowing the reuse of the production of ceramic plates (author)

  15. Plasma-Spraying Ceramics Onto Smooth Metallic Substrates

    Science.gov (United States)

    Miller, Robert A.; Brindley, William J.; Rouge, Carl J.; Leissler, George

    1992-01-01

    In fabrication process, plasma-sprayed ceramic coats bonded strongly to smooth metallic surfaces. Principal use of such coats in protecting metal parts in hot-gas paths of advanced gas turbine engines. Process consists of application of initial thin layer of ceramic on smooth surface by low-pressure-plasma spraying followed by application of layer of conventional, low-thermal-conductivity atmospheric-pressure plasma-sprayed ceramic.

  16. Q235钢基体表面微晶玻璃功能梯度涂层的残余应力分析%Residual stress analysis in functionally gradient glass-ceramic coatings on Q235 steel

    Institute of Scientific and Technical Information of China (English)

    周黎明; 龚伟; 王恩泽; 韩腾

    2014-01-01

    运用ANSYS有限元软件对Q235钢/微晶玻璃梯度涂层复合材料在制备过程中产生的残余应力进行了数值模拟。建立了该复合材料的有限元分析模型,探讨了不同层数、层厚对该复合材料体系残余应力分布的影响。结果表明:在基体与梯度涂层的界面边缘处存在较大的应力集中;随着层数或层厚的增加,涂层表面最大径向残余压应力增大;梯度层数和涂层厚度对界面处的残余应力都有明显影响。此模拟分析结果可以为该梯度涂层复合材料的设计和制备提供理论依据和参考。%The residual stress of Q 235 steel/glass-ceramic gradient coatings was simulated with the commercial software ANSYS .The finite element analysis model of the composite was established and the distributions of residual stress in the composite system had been investigated based on various the layer numbers and the coating thickness .The results show that there is a remarkable stress concentration near the edge of the interface between substrate and coating .The maximum radial stress on the coating surface increase with the layer number or the coating thickness increasing .The layer numbers and the thickness of gradient coatings have a significant effect on the residual stress at the interface between substrate and coating .The simulation results can be used to provide theoretical guidance for the design and preparation of the composite.

  17. Changes in surface morphology of Ti6Al4V alloy and ZrO2-Y2O3 ceramic coating modified by high-intensity pulsed ion beams

    Institute of Scientific and Technical Information of China (English)

    Xiao-peng ZHU; Chen LIU; Xiao-guang HAN; Ming-kai LEI

    2008-01-01

    The high-intensity pulsed ion beam (HIPIB) technique is developed to treat metallic and ceramic sur-faces to improve materials performance. The processing is based on the beam-material interactions: remelting and/or ablation of a top layer on the irradiated surfaces (extreme surface heating effect); subsequeritly, the molten states may be frozen at an ultra-fast re-solidification rate after termination of the ion beam pulse. Surface smoothing and reconstruction of titanium alloys and ZrO2-Y2O3 coatings have been observed as one of the typical outcome under high-intensity pulsed ion beam irradiation. It is demon-strated that the changes in surface morphology may sig-nificantly contribute to the improvements of overall performance of the materials.

  18. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  19. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  20. 稀土锆酸盐热障涂层材料研究进展%Research Progresses of Rare-Earth Zirconate Ceramic Materials for Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    项建英; 陈树海; 黄继华; 周国栋; 梁文建; 汪瑞军; 何箐

    2012-01-01

    稀土锆酸盐是最有希望应用于未来高性能航空发动机的热障涂层材料之一.归纳了国内外研究者在稀土锆酸盐类陶瓷材料上取得的结果,系统分析了不同位置全取代或部分取代得到的掺杂陶瓷材料的热物理性能和力学性能,并讨论了热障涂层材料研究的发展趋势,最后指出了稀土高酸盐热障涂层材料需要进一步研究的关键问题.%Rare-earth zirconates is one of the prospective thermal barrier coatings (TBCs) materials for use in high performance turbine engine in the future. The research progress of home and abroad is summarized, and the ther-mo-physical and mechanical properties of ceramic materials which substituted by completely or partly at different elements were analyzed systematically. The research progress and development tendency of ceramic materials for TBCs are analyzed and investigated, and then some key problems of rare-earth zirconates as TBCs materials in further reac-her are reviewed in the end.

  1. Thermally Sprayed Y2O3-Al2O3-SiO2 Coatings for High-Temperature Protection of SiC Ceramics

    Science.gov (United States)

    García, E.; Nistal, A.; Martín de la Escalera, F.; Khalifa, A.; Sainz, M. A.; Osendi, M. I.; Miranzo, P.

    2015-01-01

    The suitability of certain glass compositions in the Y2O3-Al2O3-SiO2 (YAS) system as protecting coatings for silicon carbide components has been prospected. One particular YAS composition was formulated considering its glass formation ability and subsequent crystallization during service. Round-shaped and homogeneous granules of the selected composition were prepared by spray drying the corresponding homogeneous oxide powder mixture. Glassy coatings (197 µm thick) were obtained by oxyacetylene flame spraying the YAS granules over SiC substrates, previously grit blasted and coated with a Si bond layer (56 µm thick). Bulk glass of the same composition was produced by the conventional glass casting method and used as reference material for comparative evaluation of the characteristic glass transition temperatures, crystallization behavior, mechanical, and thermal coating properties. The mechanical properties and thermal conductivity of the coating were lower than those of the bulk glass owing to its lower density, higher porosity, and characteristic lamellar structure. The crystallization of both bulk glass and coating occurred during isothermal treatments in air at 1100-1350 °C. Preliminary data on ablation tests at 900 °C using the oxyacetylene gun indicated that the YAS glassy coating was a viable protective shield for the SiC substrate during 150 s.

  2. Material Science Smart Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rubinstein, A. I. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Sabirianov, R. F. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Namavar, Fereydoon [Univ. of Nebraska Medical Center, Omaha, NE (United States)

    2014-07-01

    The contribution of electrostatic interactions to the free energy of binding between model protein and a ceramic implant surface in the aqueous solvent, considered in the framework of the nonlocal electrostatic model, is calculated as a function of the implant low-frequency dielectric constant. We show that the existence of a dynamically ordered (low-dielectric) interfacial solvent layer at the protein-solvent and ceramic-solvent interface markedly increases charging energy of the protein and ceramic implant, and consequently makes the electrostatic contribution to the protein-ceramic binding energy more favorable (attractive). Our analysis shows that the corresponding electrostatic energy between protein and oxide ceramics depends nonmonotonically on the dielectric constant of ceramic, εC. Obtained results indicate that protein can attract electrostatically to the surface if ceramic material has a moderate εC below or about 35 (in particularly ZrO2 or Ta2O5). This is in contrast to classical (local) consideration of the solvent, which demonstrates an unfavorable electrostatic interaction of protein with typical metal oxide ceramic materials (εC>10). Thus, a solid implant coated by combining oxide ceramic with a reduced dielectric constant can be beneficial to strengthen the electrostatic binding of the protein-implant complex.

  3. (Ti, AI)C ceramic coating prepared by electrical discharge in liquid%液体中脉冲放电制备(Ti,Al)C陶瓷涂层的研究

    Institute of Scientific and Technical Information of China (English)

    李国亮; 揭晓华; 罗雯

    2012-01-01

    用粉末模压成型工艺和无压烧结方法制备了Ti-Al混合烧结工具电极,采用所制备的电极在煤油中对45钢表面进行脉冲放电沉积(Ti,Al)C陶瓷涂层。探讨了粉体配比对工具电极致密度和相组成以及对液相放电所制备的涂层组织与表面形貌的影响。结果表明,随着Al含量的提高,工具电极密度和相对密度先下降后升高,当Al含量为60%时,电极密度达到最小;XRD结果显示制备出涂层的物相主要为(Ti,Al)C,而制备出的涂层表面形貌明显不同,随着电极中Al元素的升高,熔滴状的熔池尺寸越来越大,宏观上越来越粗糙,截面涂层厚度约为20μm。%Ti-A1 powder sintered tool electrodes were prepared by mould pressing and pressureless sintering method, and the ceramic coating was prepared with the tool electrode on the surface of 45 steel by electrical discharge coating in kerosene. Effect of the powder composition on density of the tool electrode and phase composition, microstructure and surface morphology of the prepared coatings were studied. The results show that as the aluminum content increases, the density and the relative density of the Ti-A1 sintered tool electrodes decrease markedly first then increase. The density reaches the lowest as the aluminum content is 60%. The XRD results show that the phase constituent of the coating is mainly ( Ti, Al) C and the morphologies of the coating are obviously different. With the increase of aluminum content, the size of the molten drop-like melt pool increases, and the surface roughness increases in macroscopic view. The thickness of the coating is about 20 μm.

  4. Use of aluminum oxides, titanium and cerium in the production of ceramic composites for protective coating of storage tanks and transportation of oil raw; Uso de oxidos de aluminio, titanio e cerio na producao de compositos ceramicos para revestimento protetor de tanques de armazenamento e transporte de petroleo cru

    Energy Technology Data Exchange (ETDEWEB)

    Rego, S.A.B.C.; Ferreira, R.A.S.; Yadava, Y.P., E-mail: sheila.abc.rego@hotmail.com [Universidade Federal de Pernambuco (UFPE), PE (Brazil). Centro de Tecnologia e Geociencias

    2012-07-01

    The deployment of the Abreu e Lima refinery in the port of SUAPE - PE will increase the need to store oil in the region, it is essential to research and develop new materials inert to chemical attack promoted by oil. In this work, we produce the ceramic composite alumina-titania, ceria of high mechanical strength which is observed that with additions of titanium oxide in the order of 15% and 20% better results are obtained as possibly indicating these composites suitable for use in coating ceramic storage tanks of crude oil. (author)

  5. Microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy by micro-arc oxidation%6063铝合金微弧氧化陶瓷涂层的显微组织和力学性能

    Institute of Scientific and Technical Information of China (English)

    项南; 宋仁国; 赵坚; 李海; 王超; 王芝秀

    2015-01-01

    以硅酸盐、硼酸盐和铝酸盐为主要溶液,分别在这3种溶液中添加纳米添加剂Al2O3和TiO2以及不添加纳米添加剂,制备6063铝合金的微弧氧化陶瓷涂层。利用扫描电镜(SEM)、电子能谱分析(EDS)、X射线衍射、硬度和摩擦磨损测试研究这些涂层的显微组织和力学性能。SEM结果显示,含纳米添加剂涂层的孔洞比不含添加剂涂层的孔洞少。X射线衍射结果表明,在每种溶液中含添加剂的涂层比不含添加剂的涂层含有更多的氧化物成分,这与EDS的分析结果是一致的。力学性能测试结果表明,含纳米添加剂Al2O3的涂层较其他各种情况下在硅酸盐、硼酸盐和铝酸盐中制备出的涂层具有更高的硬度;纳米添加剂在这3种溶液中都能够提高微弧氧化涂层的耐磨性能。此外,无论是否含有纳米添加剂,硼酸盐微弧氧化涂层相对于硅酸盐和铝酸盐涂层都表现出较差的耐磨性能。%The microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy obtained in silicate-, borate-and aluminate-based electrolyte without and with nanoadditive Al2O3 and TiO2 by micro-arc oxidation (MAO) were studied by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), microhardness and friction−abrasion tests, respectively. SEM results show that coatings with nanoadditive have less porosities than those without nanoadditive. XRD results reveal that nanoadditive-containing coatings contain more oxides compared with nanoadditive-free coatings in all cases, which are consistent with the EDS analysis. Mechanical properties tests show that nanoadditive Al2O3-containing coatings have higher microhardness values compared with the other coatings obtained in silicate-, borate- and aluminate-based electrolyte. On the other hand, nanoadditive has a positive effect on improving the wearing-resistance of MAO coatings

  6. Investigation of hydrogen isotope permeation through F82H steel with and without a ceramic coating of Cr{sub 2}O{sub 3}-SiO{sub 2} including CrPO{sub 4} (out-of-pile tests)

    Energy Technology Data Exchange (ETDEWEB)

    Kulsartov, T.V. [NIIETF, Kazakh State University, Tole-bi st., 96a Almaty 480012 (Kazakhstan)]. E-mail: istcvova@kazmail.asdc.kz; Hayashi, K. [Group of Blanket Irradiation and Analysis, Division of Fusion Energy Technology (Oarai Site), Japan Atomic Energy Agency, Oarai-machi, Ibaraki-ken 311-1393 (Japan)]. E-mail: hayashi.kimio@jaea.go.jp; Nakamichi, M. [Secretariat of Nuclear Safety Commission, Cabinet Office, Government of Japan, Kasumigaseki, Chiyoda-ku, Tokyo 100-8970 (Japan); Afanasyev, S.E. [NIIETF, Kazakh State University, Tole-bi st., 96a Almaty 480012 (Kazakhstan); Shestakov, V.P. [NIIETF, Kazakh State University, Tole-bi st., 96a Almaty 480012 (Kazakhstan); Chikhray, Y.V. [NIIETF, Kazakh State University, Tole-bi st., 96a Almaty 480012 (Kazakhstan); Kenzhin, E.A. [IAE National Nuclear Centre, Krasnoarmeyskaya st., 10, Kurchatov 490060 (Kazakhstan); Kolbaenkov, A.N. [IAE National Nuclear Centre, Krasnoarmeyskaya st., 10, Kurchatov 490060 (Kazakhstan)

    2006-02-15

    Ceramic coating on structural materials has been considered to be used as a tritium permeation barrier for fusion power plants. In the present study, a series of hydrogen and deuterium permeation experiments was performed for ferritic F82H steel with and without a ceramic coating of Cr{sub 2}O{sub 3}-SiO{sub 2} including CrPO{sub 4}. First, experiments were made on the permeability of F82H steel without coating at 300-600 deg. C in an atmosphere of 100-1000 Pa hydrogen and deuterium. The measured values of diffusion coefficient, permeability and solubility were in good agreement with those published previously. Next, experiments were performed on the permeability of F82H steel with the coating at 400-600 deg. C in an atmosphere of 1000-1500 Pa deuterium, and the permeation reduction factor (PRF) of the coating was determined. The obtained PRF at 600 deg. C was about 400, which is of the same order of magnitude as the PRF value of about 1000 previously evaluated for the same coating on an SS316 substrate. A significant decrease in the PRF (down to about 4%) was observed, when the sample temperature was lowered from 600 to 400 deg. C.

  7. Coated particle waste form development

    International Nuclear Information System (INIS)

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  8. 镍基高温合金表面激光熔覆制备A12O3-TiO2陶瓷涂层%Al2O3-TiO2 ceramic coating prepared by laser cladding on Nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    高雪松; 田宗军; 黄因慧; 刘志东; 沈理达

    2011-01-01

    利用不同工艺辅助激光熔覆技术制备了Al2O3-TiO2陶瓷涂层,以判断激光熔覆制备陶瓷涂层的可行性.结果表明:利用激光熔覆技术直接制备陶瓷层存在一定难度,陶瓷层裂纹较大,存在剥落现象;采用基底预热辅助激光熔覆法制备的陶瓷层整体脱落,可行性较差;结合冷等静压与高频表面预热技术进行激光熔覆陶瓷层试验,制备的陶瓷层表面光滑平整、无明显微裂纹.采用扫描电子显微镜对熔覆涂层的形貌进行分析.利用高频辅助激光熔覆技术制备的陶瓷涂层表面结构致密,陶瓷层与黏结层之间结合紧密,没有明显的微裂纹和孔隙.根据上述试验方案,分析发现提高粉末密度及降低熔覆过程中的温度梯度可以明显提高陶瓷层的成型性.%Al2O3-TiO2 coatings were prepared by laser cladding on nickel-based alloy with the assistance of other different technologies. The result shows that there are a lot of cracks and flake phenomenon with the coating by laser cladding, while the whole ceramic coating prepared by laser cladding spalled from substrate preheated. The excellent performance of ceramic coating was achieved by laser cladding with the assistance of high frequency induction sources and isostatic pressing (CIP) technology. Microstructures of the laser sintered samples were characterized by scanning electron microscope ( SEM). The surface of A12O3 - TiO2 ceramic has high compactness and strong bonding strength with no obvious cracks and porous in the interface between ceramic coating and bond coating. According to experiment results, it can be deduced that the increasing of ceramic powders density and the decreasing of temperature gradient in laser cladding process can improve ceramic formability obviously.

  9. Structural and chemical analysis of silica-doped β-TCP ceramic coatings on surgical grade 316L SS for possible biomedical application

    Directory of Open Access Journals (Sweden)

    Karuppasamy Prem Ananth

    2015-09-01

    Full Text Available We have developed a novel approach to introduce silica-doped β-tricalcium phosphate (Si-β-TCP on 316L SS substrates for enhanced biological properties. Doping of β-TCP with silica loadings ranging from 0 to 8 mol% was carried out using chemical precipitation method. Si-β-TCP powder was sintered at 800 °C followed by coating it on 316L SS substrate using electrophoretic deposition. The coated and uncoated samples were investigated by various characterization techniques such as X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, field emission scanning electron microscopy (FESEM and X-ray fluorescence spectroscopy (XRF. Biomineralization ability of the coatings was evaluated by immersing in simulated body fluid (SBF solution for different number of days such as 7, 14, 21 and 28 days. The results obtained in our study have shown that the apatite formation ability was high for the 8 mol% of Si-β-TCP. This will promote better biomineralization ability compared to the other coatings.

  10. Metal-Ceramic Interfaces in Laser Coated Steels : A Transmission Electron Microscopy Study of a Mixture of Iron and Spinel Grains

    NARCIS (Netherlands)

    Hosson, J.Th.M. De; Zhou, X.B.; Burg, M. van den

    1992-01-01

    This paper concentrates on laser coating of a Duplex steel SAF 2205 by bringing a mixture of Cr2O3 and Fe powder into a laser beam. After the laser treatment the Duplex steel transforms into a b.c.c. structure. Transmission electron microscopy observations indicate a proper bonding between substrate

  11. METAL CERAMIC INTERFACES IN LASER COATED STEELS - A TRANSMISSION ELECTRON-MICROSCOPY STUDY OF A MIXTURE OF IRON AND SPINEL GRAINS

    NARCIS (Netherlands)

    DEHOSSON, JTM; ZHOU, XB; VANDENBURG, M

    1992-01-01

    This paper concentrates on laser coating of a Duplex steel SAF 2205 by bringing a mixture of Cr2O3 and Fe powder into a laser beam. After the laser treatment the Duplex steel transforms into a b.c.c. structure. Transmission electron microscopy observations indicate a proper bonding between substrate

  12. A Novel Seeding Method of Interfacial Polymerization-Assisted Dip Coating for the Preparation of Zeolite NaA Membranes on Ceramic Hollow Fiber Supports.

    Science.gov (United States)

    Cao, Yue; Wang, Ming; Xu, Zhen-Liang; Ma, Xiao-Hua; Xue, Shuang-Mei

    2016-09-28

    A novel seeding method combining interfacial polymerization (IP) technique with dip-coating operation was designed for directly coating nanosized NaA seed crystals (150 nm) onto the micrometer-sized α-Al2O3 hollow fiber support, in which the polyamide (PA) produced by IP acted as an effective medium to freeze and fix seed crystals at the proper position so that the controlled seed layer could be accomplished. While a coating suspension with only 0.5 wt % seed content was used, a very thin seed layer with high quality and good adhesion was achieved through dip coating twice without drying between, and the whole seeding process was operated at ambient conditions. The resulting zeolite NaA membranes not only exhibited high pervaporation (PV) performance with an average separation factor above 10000 and flux nearly 9.0 kg/m(2)·h in dehydration of 90 wt % ethanol aqueous solution at 348 K but also demonstrated great reproducibility by testing more than eight batches of zeolite membranes. In addition, this seeding strategy could be readily extended to the preparation of other supported zeolite membranes for a wide range of separation applications.

  13. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  14. Tailored ceramics

    International Nuclear Information System (INIS)

    In polyphase tailored ceramic forms two distinct modes of radionuclide immobilization occur. At high waste loadings the radionuclides are distributed through most of the ceramic phases in dilute solid solution, as indicated schematically in this paper. However, in the case of low waste loadings, or a high loading of a waste with low radionuclide content, the ceramic can be designed with only selected phases containing the radionuclides. The remaining material forms nonradioactive phases which provide a degree of physical microstructural isolation. The research and development work with polyphase ceramic nuclear waste forms over the past ten years is discussed. It has demonstrated the critical attributes which suggest them as a waste form for future HLW disposal. From a safety standpoint, the crystalline phases in the ceramic waste forms offer the potential for demonstrable chemical durability in immobilizing the long-lived radionuclides in a geologic environment. With continued experimental research on pure phases, analysis of mineral analogue behavior in geochemical environments, and the study of radiation effects, realistic predictive models for waste form behavior over geologic time scales are feasible. The ceramic forms extend the degree of freedom for the economic optimization of the waste disposal system

  15. for zeolite coating

    Directory of Open Access Journals (Sweden)

    Carlos Renato Rambo

    2006-01-01

    Full Text Available Biotemplating is the processing of microcellular ceramics by reproduction of natural morphologies, where the microstructural features of the biotemplate are maintained in the biomorphic ceramic. Different biotemplates with distinct pore anatomies were used to produce biomorphic supports for the zeolite coating: wood, cardboard, sea-sponge and sisal. The biomorphic ceramics were produced by distinguished processing routes: Al-gas infiltration-reaction, liquid-metal infiltration, dip-coating and sol-gel synthesis, in order to produce nitrides, carbides and oxides, depending on the processing conditions. The zeolite coating was performed by hydrothermal growth of MFI-type (Silicalite-1 and ZSM-5 zeolite crystals onto the internal pore walls of the biomorphic templates. The final biomorphic ceramic-zeolite composites were physically characterized, evaluated in terms of their gas adsorption capabilities and correlated to their microstructure and specific pore anatomy. The combination of the properties of the biomorphic ceramics with the adsorption properties of zeolites results in materials with distinct properties as potential candidates for adsorption and catalytic applications due to their characteristic porosity, molecular sieving capabilities and high thermo-mechanical strength.

  16. Structural Ceramics Database

    Science.gov (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  17. Cementless Hydroxyapatite Coated Hip Prostheses

    Directory of Open Access Journals (Sweden)

    Antonio Herrera

    2015-01-01

    Full Text Available More than twenty years ago, hydroxyapatite (HA, calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality.

  18. Measurement of radiant properties of ceramic foam

    International Nuclear Information System (INIS)

    An experimental facility is described for the measurement of the normal spectral and total emissivity and transmissivity of semi-transparent materials in the temperature range of 600 C to 1200 C. The set-up was used for the measurement of radiation properties of highly porous ceramic foam which is used in low NOx radiant burners. Emissivity and transmissivity data were measured and are presented for coated and uncoated ceramic foam of different thicknesses. (orig.)

  19. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  20. Modelling of Tape Casting for Ceramic Applications

    DEFF Research Database (Denmark)

    Jabbari, Masoud

    of functional ceramics research. Advances in ceramic forming have enabled low cost shaping techniques such as tape casting and extrusion to be used in some of the most challenging technologies. These advances allow the design of complex components adapted to desired specific properties and applications. However......Functional ceramics find use in many different applications of great interest, e.g. thermal barrier coatings, piezoactuators, capacitors, solid oxide fuel cells and electrolysis cells, membranes, and filters. It is often the case that the performance of a ceramic component can be increased markedly......, there is still only very limited insight into the processes determining the final properties of such components. Hence, the aim of the present PhD project is to obtain the required knowledge basis for the optimized processing of multi-material functional ceramics components. Recent efforts in the domain...

  1. Superconducting YBCO and YBCO-Ag thick films (Tc(0)=92 K) by dip coating on GdBa2HfO5.5, a new perovskite ceramic substrate

    International Nuclear Information System (INIS)

    A new ceramic perovskite, GdBa2HfO5.5, has been synthesized and developed for use as substrate for the YBa2Cu3O7-δ superconductor. The dielectric constant and loss factor of this material are in a range suitable for its use as substrate for microwave applications. No detectable chemical reaction between YBa2Cu3O7-δ and GdBa2HfO5.5 was observed even under severe heat treatment. YBa2Cu2O7-δ and YBa2Cu3O7-δ-Ag thick films dip coated on GdBa2HfO5.5 substrate gave a zero-resistivity superconducting transition of 92 K. The critical current density (Jc) of YBa2Cu3O7-δ thick film was 3*103 A cm-2 whereas a current density of 2*104 A cm-2 was obtained for YBa2Cu3O7-δ-Ag thick film. The YBa2Cu3O7-δ-Ag thick film showed preferred (001) orientation on polycrystalline GdBa2HfO5.5 substrate. (author)

  2. Fatigue lifespan of a mobile blade gas turbine with ceramic coating; Vida util por fatiga de un alabe movil de turbina de gas con recubrimiento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Illescas, Rafael; Z. Mazur Czerwiec, Zdzislaw; Islas Mungarro, Ricardo [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)]. E-mail: rgi@iie.org.mx; mazur@iie.org.mx; rick_iie@terra.com.mx

    2010-11-15

    Fatigue analysis of a gas turbine moving blade made of IN738LC was carried out in order to evaluate useful life time. The life estimation was done from a previous 3D linear finite element analysis where thermal and mechanical stress calculation at high temperatures was done during steady and transient state i.e. normal start ups and shutdowns. Several load histories with different stresses and strains in the blade were used for different cooling conditions including a thermal barrier coating in comparison with to simple blade without such coating. The important effect of high temperatures on the blade material and stress calculations is shown. The analysis is focused on two different critical zones in the blade: the leading edge at the middle of the height and a cooling channel surface, where high stresses were found in numerical analysis as well as in reality. Finally, the benefit of the presence of a thermal barrier coating in the blade life is shown. [Spanish] Se realizo el analisis de fatiga de un alabe movil de turbina de gas fabricado de IN738LC a fin de evaluar su vida util. La estimacion de vida fue realizada a partir de simulaciones lineales de esfuerzos termomecanicos por elemento finito en 3D a altas temperaturas y durante el arranque y paro normal. Se utilizaron diversos historiales de carga, esfuerzos y deformaciones del alabe para diferentes configuraciones de enfriamiento incluyendo el recubrimiento ceramico tipo barrera termica en comparacion con los resultados sin incluir dicho recubrimiento. Se presenta el efecto importante de las temperaturas elevadas en las propiedades de fatiga del material del alabe y en sus esfuerzos. El analisis se centra en dos puntos de interes identificados como criticos: borde de entrada y un canal de enfriamiento, en donde esfuerzos elevados fueron encontrados tanto numericamente como en la realidad. Finalmente se muestra el beneficio del recubrimiento tipo barrera termica en la vida del alabe.

  3. Dose perturbations and image artifacts caused by carbon-coated ceramic and stainless steel fiducials used in proton therapy for prostate cancer

    Science.gov (United States)

    Cheung, Joey; Kudchadker, Rajat J.; Zhu, X. Ronald; Lee, Andrew K.; Newhauser, Wayne D.

    2010-12-01

    Image-guided radiation therapy using implanted fiducial markers is a common solution for prostate localization to improve targeting accuracy. However, fiducials that are typically used for conventional photon radiotherapy cause large dose perturbations in patients who receive proton radiotherapy. A proposed solution has been to use fiducials of lower atomic number (Z) materials to minimize this effect in tissue, but the effects of these fiducials on dose distributions have not been quantified. The objective of this study was to analyze the magnitude of the dose perturbations caused by select lower-Z fiducials (a carbon-coated zirconium dioxide fiducial and a plastic-coated stainless steel fiducial) and compare them to perturbations caused by conventional gold fiducials. Sets of phantoms were used to assess select components of the effects on dose. First, the fiducials were assessed for radiographic visibility using both conventional computed tomography (CT) and an on-board kilovoltage imaging device at our proton therapy center. CT streak artifacts from the fiducials were also measured in a separate phantom. Second, dose perturbations were measured downstream of the fiducials using radiochromic film. The magnitude of dose perturbation was characterized as a function of marker material, implantation depth and orientation with respect to the beam axis. The radiographic visibility of the markers was deemed to be acceptable for clinical use. The dose measurements showed that the perpendicularly oriented zirconium dioxide and stainless steel fiducials located near the center of modulation of the proton beam perturbed the dose by less than 10%, but that the same fiducials in a parallel orientation near the end of the range of the beam could perturb the dose by as much as 38%. This suggests that carbon-coated and stainless steel fiducials could be used in proton therapy if they are located far from the end of the range of the beam and if they are oriented perpendicular to

  4. Conductive nanocomposite ceramics as tribological and electrical contact materials

    OpenAIRE

    Oberg, A.; Kassman, A.; Andre, B.; Wiklund, U.; Lindquist, M; Lewin, E.; Jansson, U.; Högberg, Hans; Joelsson, T.; Ljungcrantz, H

    2010-01-01

    Conductive ceramics have widespread use in many industrial applications. One important application for such materials is electrical contact technology. Over the last few years, a new class of nanocomposite ceramic thin film materials has been developed with contact coatings as one key objective. This family of materials has proven to combine the favorable contact properties of metals, such as low electrical and thermal resistivity, and high ductility, with those of ceramics such as low fricti...

  5. Development and characterization of AlCrN coated Si{sub 3}N{sub 4} ceramic cutting tool; Desenvolvimento e caracterizacao de ferramentas ceramicas de Si{sub 3}N{sub 4} revestidas com AlCrN

    Energy Technology Data Exchange (ETDEWEB)

    Souza, J.V.C.; Nono, M.C.A.; Machado, J.P.B., E-mail: vitor@las.inpe.b [Instituto Nacional de Pesquisas Espaciais (INPE), Sao Jose dos Campos, SP (Brazil); Silva, O.M.M. [Centro Tecnico de Aeronautica (CTA-IAE/AMR), Sao Jose dos Campos, SP (Brazil). Inst. de Aeronautica e Espaco. Div. de Materiais; Pimenta, M. [Balzers, Jundiai, SP (Brazil); Sa, F.C.L. [Centro Universitario de Volta Redonda (UNIFOA), RJ (Brazil)

    2010-07-01

    Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si{sub 3}N{sub 4} based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6,43 MPa.m{sup 1/2} and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed an improvement on work piece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN. (author)

  6. Microstructure and Wear Behaviour of Laser-induced Thermite Reaction Al2O3 Ceramic Coating on AA7075 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    Kaijin HUANG; Xin LIN; Changsheng XIE; T.M. Yue

    2007-01-01

    The microstructure and wear behaviour of the thermite reaction coating produced by the hybrid laser claddingremelting on AA7075 aluminum alloy for the systems of Al-CuO-SiO2, Al-Cr2O3-SiO2, Al-Fe2O3-SiO2, and Al-TiO2-SiO2 were studied. The results of the X-ray diffraction (XRD) analysis show that in all the four reaction coatings, α-Al2O3 and γ-Al2O3 phases were present at the top surface, together with various intermetallic phases, the corresponding reduced metal and Al phase in the fusion zone. Under the dry sliding condition, the wear resistance, in terms of weight loss, of the laser-clad specimens was considerably higher than that of the untreated specimen. The predominant wear mechanism of the former specimens was abrasive wear, while for the latter, it was the adhesive wear that prevailed.

  7. Ceramic Technology Project semiannual progress report for October 1991--March 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-01

    Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work is organized into the following elements: materials and processing (monolithics [SiC, SiN], ceramic composites, thermal and wear coatings, joining), materials design methodology, data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, NDE), and technology transfer. Individual abstracts were prepared for the individual contributions.

  8. Ceramic Technology Project semiannual progress report, April 1992--September 1992

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-07-01

    This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  9. Encapsulation of sacrificial silicon containing particles for SH oxide ceramics via a boehmite precursor route

    NARCIS (Netherlands)

    Carabat, A.L.; Van der Zwaag, S.; Sloof, W.G.

    2013-01-01

    Easy crack propagation in oxide ceramic coatings limits their application in high temperature environment (e.g. such as engines and gas turbine components) [1]. In order to overcome this problem, incorporation of sacrificial particles into an oxide ceramic coating may be a viable option. Particles o

  10. Wettability, surface tension and reactivity ofthe molten manganese/zirconia-yttria ceramic system

    OpenAIRE

    Shinozaki, N; Sonoda, M; Mukai, K.

    1998-01-01

    A basic research for improvement of plasma sprayed zirconia coatings has been conducted. Contact angle and surface tension of molten manganese/zirconia-yttria ceramic system weremeasured at 1573K by the sessile drop method, suggesting that molten manganese would spontaneously infiltrate open pores inzirconia coatings. Structure and elementary composition development of ZirCOnIa ceramICs caused by reaction with manganese were examined by using SEM(Scanning Electron Microscopy), EPMA(Electron P...

  11. Development of mica glass-ceramic glazes

    OpenAIRE

    Romero, Maximina; Rincón López, Jesús María; Acosta, Anselmo

    2004-01-01

    The effect of iron content on crystallization of a mica glaze as coating for fast firing stoneware substrates has been investi¬gated. Measurements by differential thermal analysis (DTA) combined with X-ray diffraction (XRD) and scanning electron microscopy (SEM) have shown the development of preferential crystal orientation in the mica glass-ceramic glaze. By com¬parison with amorphous and partly crystalline glazes, an enhancement of the mechanical properties of coatings with aligned and inte...

  12. Friction- and wear-reducing coating

    Science.gov (United States)

    Zhu, Dong; Milner, Robert; Elmoursi, Alaa AbdelAzim

    2011-10-18

    A coating includes a first layer of a ceramic alloy and a second layer disposed on the first layer and including carbon. The coating has a hardness of from 10 to 20 GPa and a coefficient of friction of less than or equal to 0.12. A method of coating a substrate includes cleaning the substrate, forming the first layer on the substrate, and depositing the second layer onto the first layer to thereby coat the substrate.

  13. In situ toughened SiC ceramics with Al-B-C additions and oxide-coated SiC platelet/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Cao, J. [Univ. of California, Berkeley, CA (United States). Dept. of Materials Science and Mineral Engineering]|[Lawrence Berkeley National Lab., CA (United States). Materials Sciences Div.

    1996-12-01

    This work aimed at fabrication and characterization of high toughness SiC ceramics through the applications of in situ toughening and SiC platelet reinforcement. The processing-microstructure-property relations of hot pressed SiC with Al, B, and C additions (designated as ABC-SiC) were investigated. Through a liquid phase sintering mechanism, dense SiC was obtained by hot pressing at a temperature as low as 1,700 C with 3 wt% Al, 0.6 wt% B, and 2 wt% C additions. These sintering aids also enhanced the {beta}-to-{alpha} (3C-to-4H) phase transformation, which promoted SiC grains to grow into plate-like shapes. Under optimal processing conditions, the microstructure exhibited high-aspect-ratio plate-shaped grains with a thin (< 1 nm) Al-containing amorphous grain boundary film. The mechanical properties of the toughened SiC and the composites were evaluated in comparison with a commercial Hexoloy SiC under identical test conditions. The C-curve behavior was examined using the strength-indentation load relationship and compared with that directly measured using precracked compact tension specimens. The in situ toughened ABC-SiC exhibited much improved flaw tolerance and a significantly rising R-curve behavior. A steady-state toughness in excess of 9 MPam{sup 1/2} was recorded for the ABC-SiC in comparison to a single valued toughness below 3 MPam{sup 1/2} for the Hexoloy. Toughening in the ABC-SiC was mainly attributed to grain bridging and subsequent pullout of the plate-shaped grains. The high toughness ABC-SiC exhibited a bend strength of 650 MPa with a Weibull modulus of 19; in comparison, the commercial SiC showed a bend strength of 400 MPa with a Weibull modulus of 6. Higher fracture toughness was also achieved by the reinforcement of SiC platelets, encapsulated with alumina, yttria, or silica, in a SiC matrix.

  14. Evaluation of hot corrosion behavior of thermal barrier coatings

    Science.gov (United States)

    Hodge, P. E.; Miller, R. A.; Gedwill, M. A.

    1980-01-01

    Calcium silicate and yttria stabilized zirconia/MCrAlY thermal barrier coating systems on air-cooled specimens were exposed to sodium plus vanadium doped Mach 0.3 combustion gases. Thermal barrier coating endurance was determined to be a strong inverse function of ceramic coating thickness. Coating system durability was increased through the use of higher Cr + Al NiCrAl and CoCrAlY bond coatings. Chemical and electron microprobe analyses supported the predictions of condensate compositions and the determination of their roles in causing spalling of the ceramic coatings.

  15. Did we push dental ceramics too far? A brief history of ceramic dental implants.

    Science.gov (United States)

    Haubenreich, James E; Robinson, Fonda G; West, Karen P; Frazer, Robert Q

    2005-01-01

    Humankind has developed and used ceramics throughout history. It currently has widespread industrial applications. Dental ceramics are used for fabricating highly esthetic prosthetic denture teeth, crowns, and inlays. However, ceramic's biocompatibility and compressive strength are offset by its hardness and brittleness. Nonetheless, a single crystal sapphire aluminum oxide endosseous implant was developed in 1972 as an alternative to metal. It was more esthetic than its metallic counterparts and was eventually produced in a variety of shapes and sizes. Clinical studies demonstrated its excellent soft and hard tissue biocompatibility, yet the range of problems included fractures during surgery, fractures after loading, mobility, infection, pain, bone loss, and lack of osseointegration. Ultimately, single crystal sapphire implants fell into irredeemable disfavor because of its poor impact strength, and dentists and surgeons eventually turned to other implant materials. However, bioactive ceramic coatings on metal implants have kept ceramics as a key component in dental implantology.

  16. Reciprocating sliding behaviour of self-mated amorphous diamond-like carbon coatings on Si3N4 ceramics under tribological stress

    International Nuclear Information System (INIS)

    Amorphous diamond-like carbon films grown by magnetron sputtering have been deposited on silicon nitride based substrates for tribological purposes. A conductive Si3N4/30% vol.TiN composite was produced for bias substrate application. Friction and wear properties of carbon coated self-mated pairs were assessed using a reciprocal motion ball-on-flat setup in unlubricated conditions with applied normal loads of 3 N and 5 N. The worn surfaces were studied by Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) in order to identify the prevalent wear mechanism. Unbiased and biased substrates behaved differently, the former undergoing premature delamination while the latter endured the tribological test conditions (3 N, ∼ 43 m). Very low friction coefficient values of ∼ 0.015 were sustained assuring remarkable wear behaviour. Surface grooving and wear debris accumulation in the sliding track lead to a roughness increase from the nominal rms value of ∼ 12 nm to ∼ 97 nm, although no weight loss and surface profile modification was quantifiable

  17. Ceramic Technology Project semiannual progress report, October 1992--March 1993

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-09-01

    This project was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Although progress has been made in developing reliable structural ceramics, further work is needed to reduce cost. The work described in this report is organized according to the following work breakdown structure project elements: Materials and processing (monolithics [Si nitride, carbide], ceramic composites, thermal and wear coatings, joining, cost effective ceramic machining), materials design methodology (contact interfaces, new concepts), data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, nondestructive evaluation development), and technology transfer.

  18. DEVELOPMENT OF A CERAMIC TAMPER INDICATING SEAL: SRNL CONTRIBUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Krementz, D.; Brinkman, K.; Martinez-Rodriguez, M.; Mendez-Torres, A.; Weeks, G.

    2013-06-03

    Savannah River National Laboratory (SRNL) and Sandia National Laboratories (SNL) are collaborating on development of a Ceramic Seal, also sometimes designated the Intrinsically Tamper Indicating Ceramic Seal (ITICS), which is a tamper indicating seal for international safeguards applications. The Ceramic Seal is designed to be a replacement for metal loop seals that are currently used by the IAEA and other safeguards organizations. The Ceramic Seal has numerous features that enhance the security of the seal, including a frangible ceramic body, protective and tamper indicating coatings, an intrinsic unique identifier using Laser Surface Authentication, electronics incorporated into the seal that provide cryptographic seal authentication, and user-friendly seal wire capture. A second generation prototype of the seal is currently under development whose seal body is of Low Temperature Co-fired Ceramic (LTCC) construction. SRNL has developed the mechanical design of the seal in an iterative process incorporating comments from the SNL vulnerability review team. SRNL is developing fluorescent tamper indicating coatings, with recent development focusing on optimizing the durability of the coatings and working with a vendor to develop a method to apply coatings on a 3-D surface. SRNL performed a study on the effects of radiation on the electronics of the seal and possible radiation shielding techniques to minimize the effects. SRNL is also investigating implementation of Laser Surface Authentication (LSA) as a means of unique identification of each seal and the effects of the surface coatings on the LSA signature.

  19. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  20. Microstructure and performance of reactive plasma clad high chromium iron based ceramic reinforcing wear-resistance coating%反应等离子熔覆高铬铁基金属陶瓷增强耐磨涂层组织与性能

    Institute of Scientific and Technical Information of China (English)

    王立梅

    2011-01-01

    利用反应等离子熔覆技术、以Fe-Cr-C-W-Ni合金粉末为原料,在Q235钢表面制得了Cr7C3高铬铁基金属陶瓷增强耐磨复合涂层.利用SEM、EDS和X射线衍射分析了涂层的显微组织,在室温干滑动磨损试验条件下测试了涂层的耐磨性.结果表明:反应等离子熔覆CE7C3高铬铁基金属陶瓷增强耐磨复合涂层硬度高、组织均匀、与基材之间为完全冶金结合;涂层在室温干滑动磨损试验条件下表现出优异的耐磨性,涂层磨损的质量损失随载荷增加十分缓慢,涂层具有优异的载荷特性.%A wear resistant high chromium iron based ceramic reinforcing wear-resistance coating was fabricated on substrate of a Q235 steel by plasma cladding using the Fe-Cr-C-W-Ni alloy powders. Microstructure of the coating was characterized by OM, SEM, EDS and XRD. Wear resistance of the coating was tested under dry sliding wear condition at room temperature. Results indicate that the plasma clad high chromium iron based ceramic reinforced wear-resistance composite coating has a rapidly solidified homogeneous microstructure consisting of Cr7C3 ceramal primary particles uniformly distributed in the Cr7C3/γ-Fe eutectic matrix and is metallurgically bonded to the Q235 steel substrate. The plasma clad composite coating has high hardness and excellent wear resistance under dry sliding wear test conditions. Wear mass loss of the coating is increased slowly with the load increased and it has excellent load characteristic.

  1. Advanced Ceramics Property and Performance Measurements

    Science.gov (United States)

    Jenkins, Michael; Salem, Jonathan; Helfinstine, John; Quinn, George; Gonczy, Stephen

    2015-01-01

    Mechanical and physical properties of ceramic bodies can be difficult to measure correctly unless the proper techniques are used. The Advanced Ceramics Committee of ASTM, C-28, has developed dozens of consensus test standards and practices to measure various properties of a ceramic monolith, composite, or coating. The standards give the what, how, how not, and why for measurement of many mechanical, physical, thermal, and performance properties. Using these standards will provide accurate, reliable, and complete data for rigorous comparisons with other test results from your test lab, or another. The C-28 Committee has involved academics, producers, and users of ceramics to write and continually update more than 45 standards since the committees inception in 1986. Included in this poster is a pictogram of the C-28 standards and information on how to obtain individual copies with full details or the complete collection of all of the standards in one volume.

  2. Microstructures and properties of double-ceramic-layer thermal barrier coatings of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}/8YSZ made by atmospheric plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Shuhai; Xiang, Jianying; Huang, Jihua, E-mail: jhhuang@ustb.edu.cn; Zhao, Xingke

    2015-06-15

    Highlights: • The DCL LZ7C3/8YSZ coating system was prepared by the APS. • The LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles. • The LZ and LC in as-sprayed LZ7C3 have approximately equal diffracted intensity. • The DCL LZ7C3/8YSZ coating exhibited good thermal shock resistance. • The DCL LZ7C3/8YSZ coating has excellent thermal insulated ability. - Abstract: A double-ceramic-layer (DCL) thermal barrier coatings (TBC) of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}/8YSZ (LZ7C3/8YSZ) was prepared by atmospheric plasma spraying (APS). The phase structure, composition, thermal conductivity, surface and cross-sectional morphologies, adhesion strength and thermal shock behavior of the LZ7C3/8YSZ coating were investigated. The X-ray diffraction pattern showed that the phase structures of top coat LZ7C3 was different from the powder for spraying, which consists of pyrochlore LZ and fluorite LC structures. Main peaks between LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles and approximately equal diffracted intensity. Thermal shock lifetime and adhesion strength of the DCL LZ7C3/8YSZ coating are enhanced significantly as compared to single LZ7C3 coating, and are very close to that of single 8YSZ coating. The mechanisms of performance improvement are considered to be effictive reduction of stress concentration between substrate and LZ7C3 coating by 8YSZ buffer effect, and the gentle thermal gradient initiated at the time of quenching in water. The DCL LZ7C3/8YSZ coating has lower thermal conductivity than 8YSZ, which was only 25% of 8YSZ bulk material and 65% of 8YSZ coating by APS.

  3. Interface coatings for Carbon and Silicon Carbide Fibers in Silicon Carbide Matrixes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Interface coatings for fiber-reinforced composites are an enabling technology for high temperature ceramic matrix composites. Because of their availability and...

  4. Ceramic nanotubes for polymer composites with stable anticorrosion properties

    Science.gov (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.

    2014-12-01

    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  5. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  6. 钛合金人工关节柄烧结复合生物活性玻璃陶瓷涂层的研究%STUDY OF COMPOSITE BIOACTIVE GLASS-CERAMIC COATING ON STEM OF ARTIFICIAL HIP JOINT MADE OF TITANIUM ALLOY BY SINTERING METHOD

    Institute of Scientific and Technical Information of China (English)

    陈晓明; 李志刚; 闫玉华; 李世普; 贺建华; 王燕

    2001-01-01

    By a two-step sintering method, a composite glass-ceramic coating was made on the surface of titanium alloy which resisted penetration of tissue fluid and showed high bonding strength and good biocompatibility. The coating might be used to improve the bonding character of the stem of artificial hip joint made of titanium alloy with bone tissue.%采用两步涂烧法在钛合金表面制备出防组织液渗透,结合强度高,生物相容性好的复合生物活性陶瓷涂层,适合于改善人工髋关节柄部的骨结合特性。

  7. Dental ceramics: An update

    OpenAIRE

    Shenoy Arvind; Shenoy Nina

    2010-01-01

    In the last few decades, there have been tremendous advances in the mechanical properties and methods of fabrication of ceramic materials. While porcelain-based materials are still a major component of the market, there have been moves to replace metal ceramics systems with all ceramic systems. Advances in bonding techniques have increased the range and scope for use of ceramics in dentistry. In this brief review, we will discuss advances in ceramic materials and fabrication techniques. Examp...

  8. Application of the quasi-ceramic coating technique to well completion in highly sour gas reservoirs%高酸性气藏完井类陶瓷覆膜处理技术

    Institute of Scientific and Technical Information of China (English)

    何祖清; 马开华; 王晖; 刘文玲

    2011-01-01

    完井工具在高酸性气藏中的腐蚀破坏普遍存在.对完井工具的腐蚀形式和各种处理技术进行了研究.研究结果表明,采用化学气一固平衡反应工艺制取(TiCr)xNy和(TiCr)xNy,膜具有很好的阻氢效果,其防止氢渗透的效率是抗氢不锈钢的1000倍以上,可以有效防止氢进入材料内部所造成的氢致应力腐蚀.通过模拟井下H2S环境的室内的腐蚀试验结果表明,在各种工具表面制备的多层致密类陶瓷覆膜能够适应油田井下各种复杂的腐蚀环境,提高完井工具的防腐性能及其部分机械性能指标,从而为高酸性气藏完井研究了一种安全新型、经济合理的关键技术.%The corrosion of well-completion tools used in highly sour gas reservoirs is very common. The present paper dealt with the corrosion of well-completion tools and the related anti-corrosion techniques, and the study found that(TiCr)x Ny and(TiCr)x Ny membranes prepared in a chemical gas-solid equilibrium reaction process were very helpful in hydrogen resistance, their efficiency of preventing hydrogen from permeation was 1000 times higher than that of hydrogen-proof stainless steel, so they could effectively resist the hydrogen-induced stress corrosion by preventing hydrogen from entering the interior of materials. Through a laboratory corrosion experiment on material samples used for well-completion tools at a simulated downhole H2S environment, the study proved that dense quasi-ceramic multi-layer coatings prepared on the surface of various tools were capable of adapting to various complex downhole corrosive environments, enhancing corrosion-proof properties of well-completion tools and improving some of their mechanical performance indicators. Therefore, this key technique is a safe and economical new approach for the anticorrosion of well-completion tools used in highly sour gas reservoirs.

  9. Modifications of thermal barrier coatings (TBCs)

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K.G.; Haindl, H.; Fu, D. [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Werkstoffe im Maschinenbau

    1997-10-01

    To develop highly efficient gas turbines, thermal barrier coating systems with a high reliability and a long lifetime under severe operating conditions are required. The failure of TBC-systems is caused by thermal cycling conditions, oxidation attack, and insufficient adhesion at the interface of the ceramic coating and the bond coat. Coating failure occurs mostly near the interface top coat-bond coat. Two modifications of a conventional duplex TBC-system consisting of a Ni-base alloy substrate/MCrAlY-bond coat/ZrO{sub 2} 7 wt.% Y{sub 2}O{sub 3}-top coat, which is used as the reference system, are presented as follows. (i) By contouring the MCrAlY-bond coat with a laser, the stress distribution at the ZrO{sub 2}-bond coat interface can be modified by forming folds within the laminate structure of the ceramic top coat and increasing the bonding area. TBC-systems containing a contoured bond coat show better thermal cycling behaviour. FEM-simulation of thermally induced stress shows an alternating stress distribution which is caused by the contoured bond coat interface. (ii) High-velocity oxygen fuel (HVOF)-sprayed MCrAlY layers are a new possibility to create homogeneous bond coats. Thermal barrier coatings with LPPS- (low pressure plasma sprayed) or HVOF-CoNiCrAlY bond coats are compared by investigating their porosity, roughness, and oxidation behaviour. The porosity is proportional to the roughness of the HVOF bond coats. The oxide content was examined by TEM and EDX analysis. HVOF-CoNiCrAlY bond coats show oxidation behaviour similar to coatings produced by LPPS. (orig.) 10 refs.

  10. TWINNING MECHANISMS IN LASER PROCESSED CERAMIC COATINGS

    NARCIS (Netherlands)

    de Hosson, J.T.M.

    1995-01-01

    Twinning behaviour and martensitic transformations are observed in laser treated (Fe, Cr) spinel with chemical formula FexCr3-xO4 (0

  11. Scratch and wear behaviour of plasma sprayed nano ceramics bilayer Al2O3-13 wt%TiO2/hydroxyapatite coated on medical grade titanium substrates in SBF environment

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Hydroxyapatite was synthesized by sol–gel route. • Bilayer (AT13/HAP) coating improves wear resistance of CP-Ti implant surface. • The microhardness values of bilayer coating surface were increased 4 times compared to uncoated sample surface. - Abstract: Among the various coating techniques, plasma spray coating is an efficient technique to protect the metal surface from the various surface problems like wear and corrosion. The aim of this present work is to design and produce a bilayer coating on the non- toxic commercially pure titanium (denoted as CP-Ti) implant substrate in order to improve the biocompatibility and surface properties. To achieve that, Al2O3-13 wt%TiO2 (AT13) and hydroxyapatite (HAP) were coated on CP-Ti implant substrate using plasma spray coating technique. Further, the coated substrates were subjected to various characterization techniques. The crystallite size of coated HAP and its morphological studies were carried out using X-ray diffractometer (XRD) and scanning electron microscopy (SEM) respectively. The wear test on the bilayer (AT13/HAP) coated CP-Ti implant surface was conducted using ball-on-disc tester under SBF environment at 37 °C, in order to determine the wear rate and the coefficient of friction. The adhesion strength of the bilayer coated surface was evaluated by micro scratch tester under the ramp load conditions with load range of 14–20 N. The above said studies were repeated on the single layer coated HAP and AT13 implant surfaces. The results reveal that the bilayer (AT13/HAP) coated CP-Ti surface has the improved wear rate, coefficient of friction in compared to single layer coated HAP and AT13 surfaces

  12. The Impedance of the Ceramic Chamber in J-PARC

    CERN Document Server

    Shobuda, Yoshihiro; Ohmi, Kazuhito; Toyama, Takeshi

    2005-01-01

    The ceramic chamber is adopted at the RCS (rapid cycling synchrotron) in J-PARC. The copper stripes are on the outer surface of the chamber in order to shield the electro-magnetic field produced by the beam. The inner surface of the chamber is coated by TiN to suppress the secondary electron emission. In this paper, we calculate the strength of electro-magnetic field produced by the beam and evaluate the impedance of this ceramic chamber.

  13. Low cost silicon-on-ceramic photovoltaic solar cells

    Science.gov (United States)

    Koepke, B. G.; Heaps, J. D.; Grung, B. L.; Zook, J. D.; Sibold, J. D.; Leipold, M. H.

    1980-01-01

    A technique has been developed for coating low-cost mullite-based refractory substrates with thin layers of solar cell quality silicon. The technique involves first carbonizing one surface of the ceramic and then contacting it with molten silicon. The silicon wets the carbonized surface and, under the proper thermal conditions, solidifies as a large-grained sheet. Solar cells produced from this composite silicon-on-ceramic material have exhibited total area conversion efficiencies of ten percent.

  14. Ceramic technology for advanced heat engines project

    Energy Technology Data Exchange (ETDEWEB)

    1990-09-01

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems in Conservation and Renewable Energy. This project was developed to meet the ceramic technology requirements of the OTT's automotive technology programs. This project is managed by ORNL and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DoD, and industry. Research is discussed under the following topics; Turbomilling of SiC Whiskers; microwave sintering of silicon nitride; and milling characterization; processing of monolithics; silicon nitride matrix; oxide matrix; silicate matrix; thermal and wear coatings; joining; design; contact interfaces; time-dependent behavior; environmental effects; fracture mechanics; nondestructive evaluation; and technology transfer. References, figures, and tables are included with each topic.

  15. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  16. Fatigue of dental ceramics

    OpenAIRE

    Zhang, Yu; Sailer, Irena; lawn, brian

    2013-01-01

    Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics

  17. Influence of surface treatments on bond strength of metal and ceramic brackets to a novel CAD/CAM hybrid ceramic material.

    Science.gov (United States)

    Elsaka, Shaymaa E

    2016-01-01

    This study evaluated the effect of four different surface treatments methods on the shear bond strength (SBS) of ceramic and metal brackets to Vita Enamic (VE) CAD/CAM hybrid ceramic. A total of 240 plates (10 mm × 10 mm × 3 mm) were cut from VE ceramic blocks and divided into two groups. In each group, four subgroups were prepared by hydrofluoric acid (HF); phosphoric acid (H3PO4); diamond ceramic grinding bur; and silica coating using CoJet system (CJ). Maxillary central incisor metal (Victory Series) and ceramic (Clarity) brackets were bonded with light-cure composite and then stored in artificial saliva for 1 week and thermocycled. The SBS test was performed, and the failure types were classified with adhesive remnant index scores. Surface morphology of the ceramic was characterized after treatment using a scanning electron microscope. Data were analyzed using two-way ANOVA, Tukey HSD test, and Weibull analysis. SBS was significantly affected by the type of bracket and by type of treatment (P HF > Bur > H3PO4. Ceramic bracket showed higher SBS compared to metal bracket. Adhesive failures between the ceramic and composite resin were the predominant mode of failure in all groups. Surface treatment of VE CAD/CAM hybrid ceramic with silica coating enhanced the adhesion with ceramic and metal brackets. PMID:25585677

  18. Ceramic art in sculpture

    OpenAIRE

    Rokavec, Eva

    2014-01-01

    Diploma seminar speaks of ceramics as a field of artistic expression and not just as pottery craft. I presented short overview of developing ceramic sculpture and its changing role. Clay inspires design and touch more than other sculpture media. It starts as early as in prehistory. Although it sometimes seems that was sculptural ceramics neglected in art history overview, it was not so in actual praxis. There is a rich tradition of ceramics in the East and also in Europe during the renaissanc...

  19. Ceramic Laser Materials

    OpenAIRE

    Guillermo Villalobos; Jasbinder Sanghera; Ishwar Aggarwal; Bryan Sadowski; Jesse Frantz; Colin Baker; Brandon Shaw; Woohong Kim

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers,...

  20. 放热体系对镁合金反应热喷涂陶瓷涂层耐蚀性能的影响%Influence of exothermic chemical system on corrosion resistance of reaction thermal spraying ceramic coating prepared on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    董世知; 周鹏; 宋佳; 窦梓航; 于浩

    2012-01-01

    Influence of exothermic chemical system on corrosion resistance of ceramic coatings prepared by reaction thermal-spraying method with the same aggregate and different exothermic chemical system A1/CuO and A1-TiO2-B203 was studied by comparing morphology, XRD, porosity, acid-resistance (5% acetic acid solution), salt-resistance (3.5 % NaC1 solution) respectively. The test results show that compared to matrix AZ31 B, corrosion-resistance of ceramic coating with A1/CuO exothermic chemical system is improved by 23.37 and 16.33 times, whereas A1-TiO2-B203 exothermic chemical system just about 12.91 and 7.46 times. Ceramic coating with A1/CuO exothermic chemical system exhibits better corrosion-resistance than A1-TiO2-B203 exothermic chemical system.%采用相同的陶瓷骨料和热喷涂工艺,放热体系分别为Al/CuO和Al-TiO2-B2O3,制备热喷涂陶瓷涂层,通过对涂层表面形貌观察、物相分析、孔隙率,耐酸性(5%醋酸),耐盐性(3.5%NaCl)测试比较放热体系对陶瓷涂层耐蚀性能影响。结果表明:与基体AZ31B相比,采用Al-CuO为放热体系的陶瓷涂层耐酸性提高23.37倍,耐盐性提高16.33倍,Al-TiO2-B2O3放热体系陶瓷涂层的耐酸性提高12.91倍,耐盐性提高7.46倍,Al-CuO放热体系陶瓷涂层耐蚀性优于Al-TiO2-B2O3放热体系陶瓷涂层。

  1. Improvement of hardness and corrosion resistance of SS-420 by Cr+TiN coatings2O3-ZrO2(nano) (12 mol% CeO2) ceramics

    OpenAIRE

    A.J. Novinrooz; Afshari, N.; H. Seyedi

    2007-01-01

    Purpose: Double layer Cr+TiN thin films were coated on SS-420 substratum to achieve a corrosion resistive system.Design/methodology/approach: Ion coating technique was employed for deposition of TiN on stainless steel and subsequently, chromium was coated resulting Cr+TiN composite.Findings: : In this work we have purposed to improve the natural defect of hard coating material, TiN against corrosion phenomena. This task was fulfilled by formation of a double layer Cr+TiN, which was characteri...

  2. Literature Review of Polymer Derived Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, Reuben James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-05-25

    Polymer Derived Ceramics (PDCs), also known as preceramic polymers, are valuable coating agents that are used to produce surface barriers on substrates such as stainless steel. These barriers protect against a multitude of environmental threats, and have been used since their research and development in 19772. This paper seeks to review and demonstrate the remarkable properties and versatility that PDCs have to offer, while also giving a brief overview of the processing techniques used today.

  3. Ordered ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, M.A.; Hill, C.G. Jr.; Zeltner, W.A.

    1991-10-01

    Ceramic membranes have been formed from colloidal sols coated on porous clay supports. These supported membranes have been characterized in terms of their permeabilities and permselectivities to various aqueous test solutions. The thermal stabilities and pore structures of these membranes have been characterized by preparing unsupported membranes of the correpsonding material and performing N{sub 2} adsorption-desorption and X-ray diffraction studies on these membranes. To date, membranes have been prepared from a variety of oxides, including TiO{sub 2}, SiO{sub 2}, ZrO{sub 2}, and Al{sub 2}O{sub 3}, as well as Zr-, Fe-, and Nb-doped TiO{sub 2}. In many of these membranes pore diameters are less than 2 nm, while in others the pore diameters are between 3 and 5 nm. Procedures for fabricating porous clay supports with reproducible permeabilities for pure water are also discussed. 30 refs., 59 figs., 22 tabs.

  4. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  5. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  6. Ceramic Technology Project. Semiannual progress report, April 1991--September 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  7. FEM Analysis of the Residual Stresses of Al2O3-40%TiO2 Ceramic Coating%Al2O3-40%TiO2陶瓷涂层残余应力的有限元分析

    Institute of Scientific and Technical Information of China (English)

    刘前; 王优强; 苏新勇; 黄兴保; 董宁; 刘基凯

    2015-01-01

    为分析大气等离子喷涂Al2O3-40%TiO2复合陶瓷涂层在冷却过程中涂层崩裂的现象,本文采用有限元方法,研究了涂层内部残余应力分布情况,探讨了涂层厚度、孔隙、裂纹等因素对残余应力的影响。结果表明:基体与粘结层和粘结层与涂层的界面边缘处出现了应力集中区域,随着X尺寸(模型水平方向的距离)的增加,涂层及粘结层内部应力由压应力转变为拉应力;涂层厚度只对残余应力值有影响,对应力分布状态影响较小,随着涂层厚度的增加,X向(径向)应力逐渐增加,Y向(轴向)应力及剪切应力在界面边缘处急剧变化;大孔隙、纵向裂纹对涂层残余应力影响较大。有限元模拟分析较好的解释了涂层在冷却过程中涂层层状崩裂的现象。%A method of finite element was used in order to analyze the phenomenon of coating cracking of atmospheric plasma spraying Al2O3-40%TiO2 composite ceramic coatings in the cooling process. The distribution of the internal residual stress of coating was studied and the influence of the factors such as coating thickness, porosity,crack on the residual stress was discussed. The results show that the stress concentration areas are occurred on the interface edge of the substrate with adhesive layer and the bonding layer with coating. The internal stress of coating and adhesive is transferred to tensile stress from compressive stress with the increase of X size. Compared with the state of stress distribution, the residual stress value is greatly affected by the coating thickness. With the increase of coating thickness, X stress increases gradually, Y stress and shear stress have rapid changes in the interface edge. Large porosity and longitudinal crack of coating have a greater influence on the residual stress. The phenomenon of coating layered cracking in the coating is better explained by finite element method in the cooling process.

  8. SHS Flame Spraying TiC-TiB2 Multiphase Coatings

    Institute of Scientific and Technical Information of China (English)

    WANG Jian-jiang; DU Xin-kang; LU Da-qin; YE Ming-hui; ZHANG Long

    2004-01-01

    Utilizing SHS Reactive Flame Spraying (RFS) technology, TiC-TiB2-Al2O3 multiphase ceramics coatings were produced on steel substrate. Phase constituents and microstructure of the ceramic coatings were analyzed. The procedure of chemical combustion and structure transformation, reactive mechanism, and solidifying behavior during spaying were emphasized. Reactants which influenced on SHS spraying was discussed. SHS reactive spraying processes were studied.Mechanical properties of the coatings were tested.

  9. SHS Flame Spraying TiC-TiB2 Multiphase Coatings

    Institute of Scientific and Technical Information of China (English)

    WANGJian-jiang; DUXin-kang; LUDa-qin; YEMing-hui; ZHANGLong

    2004-01-01

    Utilizing SHS Reactive Flame Spraying (RFS) technology, TiC-TiB2-Al2O3 multiphase ceramics coatings were produced on steel substrate. Phase constituents and microstructure of the ceramic coatings were analyzed. The procedure of chemical combustion and structure transformation, reactive mechanism, and solidifying behavior during spaying were emphasized. Reactants which influenced on SHS spr-aying was discussed. SHS reactive spraying processes were studied, Mechanical properties of the coatings were tested.

  10. Enabling Technologies for Ceramic Hot Section Components

    Energy Technology Data Exchange (ETDEWEB)

    Venkat Vedula; Tania Bhatia

    2009-04-30

    components for gas turbine engines. Significant technical progress has been made towards maturation of the EBC and CMC technologies for incorporation into gas turbine engine hot-section. Promising EBC candidates for longer life and/or higher temperature applications relative to current state of the art BSAS-based EBCs have been identified. These next generation coating systems have been scaled-up from coupons to components and are currently being field tested in Solar Centaur 50S engine. CMC combustor liners were designed, fabricated and tested in a FT8 sector rig to demonstrate the benefits of a high temperature material system. Pretest predictions made through the use of perfectly stirred reactor models showed a 2-3x benefit in CO emissions for CMC versus metallic liners. The sector-rig test validated the pretest predictions with >2x benefit in CO at the same NOx levels at various load conditions. The CMC liners also survived several trip shut downs thereby validating the CMC design methodology. Significant technical progress has been made towards incorporation of ceramic matrix composites (CMC) and environmental barrier coatings (EBC) technologies into gas turbine engine hot-section. The second phase of the program focused on the demonstration of a reverse flow annular CMC combustor. This has included overcoming the challenges of design and fabrication of CMCs into 'complex' shapes; developing processing to apply EBCs to 'engine hardware'; testing of an advanced combustor enabled by CMCs in a PW206 rig; and the validation of performance benefits against a metal baseline. The rig test validated many of the pretest predictions with a 40-50% reduction in pattern factor compared to the baseline and reductions in NOx levels at maximum power conditions. The next steps are to develop an understanding of the life limiting mechanisms in EBC and CMC materials, developing a design system for EBC coated CMCs and durability testing in an engine environment.

  11. Microstructural aspects of zirconia thermal barrier coatings

    Science.gov (United States)

    Mitchell, T. E.; Suhr, D. S.; Keller, R. J.; Lanteri, V.; Heuer, A. H.

    1985-01-01

    Various combination of plasma-sprayed bond coatings and zirconia ceramic coatings on a nickel-based superalloy substrate were tested by static thermal exposure at 1200 C and cyclic thermal exposure to 1000 C. The bond coats were based on Ni-Cr-Al alloys with additions of rare earth elements and Si. The ceramic coats were various ZrO2-Y2O3 compositions, of which the optimum was found to be ZrO2-8.9 wt percent Y2O3. Microstructural analysis showed that resistance to cracking during thermal exposure is strongly related to deleterious phase changes. Zones depleted of Al formed at the bond coat/ceramic coat interface due to oxidation and at the bond coat/substrate interface due to interdiffusion, leading eventually to breakdown of the bond coat. The 8.9 percent Y2O3 coating performed best because the as-sprayed metastable tetragonal phase converted slowly into the low-Y2O3 tetragonal plus high-Y2O3 cubic-phase mixture, so that the deleterious monoclinic phase was inhibited from forming. Failure appeared to start with the formation of circumferential cracks in the zirconia, probably due to compressive stresses during cooling, followed by the formation of radial cracks due to tensile stresses during heating. Cracks appeared to initiate at the Al2O3 scale/bond coat interface and propagate through the zirconia coating. Comparisons were made with the behavior of bulk ZrO2-Y2O3 and the relationship between the microstructure of the tetragonal phase and the phase diagram. A separate investigation was also made of the ZrO2-Al2O3 interface.

  12. 以聚碳硅烷包覆B4C为原料温压-烧结原位制备SiC/B4C复相陶瓷%SiC/B4C Multiphase Ceramics Using Polycarbosilane-Coating B4C as Raw Materials Prepared In-suit by Warm Pressing and Sintering

    Institute of Scientific and Technical Information of China (English)

    林文松; 何亮

    2011-01-01

    B4 C/SiC pellets were prepared by warm pressing of polycarbosilane-coating boron carbide powder at the temperature of 300 ℃ under the pressure of 50 Mpa, and cold isostatic pressing under the pressure of 800 Mpa, respectively. The samples were then kept warm at 1 200 ℃ for 2 h in flowing Ar, with subsequent sintering for 3 h between 1 800 and 2 000 ℃ in vacuum. Relative densities, phases and microstructures of the multiphase ceramics were investigated. The results show that the multiphase ceramics prepared by warm pressing (WP) had higher density than that by cold isostatic pressing (CIP). The multiphase ceramics with maximum relative density was achieved after the warm pressing green bodies containing 15% SiC sintered for 3 h, and its relative density was more than 93%. The multiphase ceramics consisted of B4C and SiC and SiC phases distributed uniformly on the B1C particles interface.%以聚碳硅烷(PCS)包覆B4C粉为原料,分别在300℃、50 MPa下温压成型和800MPa下冷等静压成型,而后将压坯置于氩气气氛保护下在1 200℃保温2 h,再在1 800~2 000℃下真空烧结3 h,原位反应制备出SiC/B4C复相陶瓷;研究了它的相对密度、物相组成和显微结构。结果表明:温压工艺比冷等静压工艺能得到更高密度的复相陶瓷;合15%SoC的温压压坯在烧结3 h后得到复相陶瓷的相对密度大于93%;复相陶瓷由B4C和SiC相组成,SiC相均匀分布在B4C颗粒界面上。

  13. Crack propagation studies and bond coat properties in thermal barrier coatings under bending

    Indian Academy of Sciences (India)

    A K Ray; N Roy; K M Godiwalla

    2001-04-01

    Ceramic based thermal barrier coatings (TBC) are currently considered as a candidate material for advanced stationary gas turbine components. Crack propagation studies under bending are described that were performed on plasma sprayed ZrO2, bonded by MCrAlY layer to Ni base superalloy. The crack propagation behaviour of the coatings at room temperature in as received and oxidized conditions revealed a linear growth of the cracks on the coating till the yield point of the super alloy was reached. High threshold load at the interface between the ceramic layer and the bond coat was required to propagate the crack further into the bond coat. Once the threshold load was surpassed the crack propagated into the brittle bond coat without an appreciable increase in the load. At temperatures of 800°C the crack propagated only in the TBC (ceramic layer), as the ductile bond coat offered an attractive sink for the stress relaxation. Effects of bond coat oxidation on crack propagation in the interface region have been examined and are discussed.

  14. Comparison among the mineralogic characteristics of Corumbatai formation and a mass for via humidity ceramic coating; Comparacao das caracteristicas mineralogicas da formacao Corumbatai com uma massa para revestimentos ceramicos via umida

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, R.R.; Zanardo, A.; Moreno, M.M.T., E-mail: azanardo@rc.unesp.b [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), SP (Brazil). Dept. de Petrologia e Metalogenia; Souza, E.M. [Colorminas Colorificio e Mineracao S.A., Icara, SC (Brazil)

    2009-07-01

    The mineralogy of the raw materials used in the production of ceramic tiles is a matter of great importance considering the constant necessity of finding alternatives to reduce costs and to improve the product quality. The ceramic industry of Santa Gertrudes could see a dramatic growth due to reasons that include the natural characteristics of the raw materials found in the region which are suitable for the production of ceramic tiles through the dry grinding process. In order to understand the ease of use of such clays which are sedimentary rocks of Corumbatai Formation, their plastic components made up primarily of clay minerals such as illite and smectite, and non-plastic components, including quartz (inert), feldspars (fluxe) and some contaminants, were identified with the use of X-ray diffraction. When comparing the properties of the formulation made with clays from Corumbatai Formation with that made with raw materials for the wet process, it was possible to note the ease of use and the relative characteristics of both processes. (author)

  15. Preparation and characterization of photo chromic effect for ceramic tiles

    International Nuclear Information System (INIS)

    Ceramic tile industry is developing due to the technological researches in scientific area and new tiles which are not only a traditional ceramic also have many multiple functionalities have been marketed nowadays. These tiles like photo catalytic, photovoltaic, antibacterial and etc. improve the quality of life and provide lots of benefits such as self cleaning, energy production, climate control. The goal of this study was to enhance the photo chromic function on ceramic tiles which is the attitude of changing color in a reversible way by electromagnetic radiation and widely used in many areas because of its aesthetic and also functional properties. High response time of photo chromic features of ceramic tiles have been achieved by employing of polymeric gel with additives of photoactive dye onto the ceramic surface. Photo chromic layer with a thickness of approximately 45- 50 μm was performed by using spray coating technique which provided homogeneous deposition on surface. Photo chromic ceramic tiles with high photo chromic activity such as reversibly color change between ΔE= 0.29 and 26.31 were obtained successfully. The photo chromic performance properties and coloring-bleaching mechanisms were analyzed by spectrophotometer. The microstructures of coatings were investigated both by stereo microscopy and scanning electron microscopy (SEM). (Author) 13 ref.s

  16. Ceramic tamper-revealing seals

    Science.gov (United States)

    Kupperman, David S.; Raptis, Apostolos C.; Sheen, Shuh-Haw

    1992-01-01

    A flexible metal or ceramic cable with composite ceramic ends, or a u-shaped ceramic connecting element attached to a binding element plate or block cast from alumina or zirconium, and connected to the connecting element by shrink fitting.

  17. Analyses of fine paste ceramics

    International Nuclear Information System (INIS)

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics

  18. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  19. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  20. Measuring Fracture Times Of Ceramics

    Science.gov (United States)

    Shlichta, Paul J.; Bister, Leo; Bickler, Donald G.

    1989-01-01

    Electrical measurements complement or replace fast cinematography. Electronic system measures microsecond time intervals between impacts of projectiles on ceramic tiles and fracture tiles. Used in research on ceramics and ceramic-based composite materials such as armor. Hardness and low density of ceramics enable them to disintegrate projectiles more efficiently than metals. Projectile approaches ceramic tile specimen. Penetrating foil squares of triggering device activate display and recording instruments. As ceramic and resistive film break oscilloscope plots increase in electrical resistance of film.

  1. Characteristics of porous zirconia coated with hydroxyapatite as human bones

    Indian Academy of Sciences (India)

    V V Narulkar; S Prakash; K Chandra

    2007-08-01

    Since hydroxyapatite has excellent biocompatibility and bone bonding ability, porous hydroxyapatite ceramics have been intensively studied. However, porous hydroxyapatite bodies are mechanically weak and brittle, which makes shaping and implantation difficult. One way to solve this problem is to introduce a strong porous network onto which hydroxyapatite coating is applied. In this study, porous zirconia and alumina-added zirconia ceramics were prepared by ceramic slurry infiltration of expanded polystyrene bead compacts, followed by firing at 1500°C. Then slurry of hydroxyapatite–borosilicate glass mixed powder was used to coat the porous ceramics, followed by firing at 1200°C. The porous structures without the coating had high porosities of 51–69%, high pore interconnectivity, and sufficiently large pore window sizes (300–500 m). The porous ceramics had compressive strengths of 5.3∼36.8 MPa, favourably comparable to the mechanical properties of cancellous bones. In addition, porous hydroxyapatite surface was formed on the top of the composite coating, whereas a borosilicate glass layer was found on the interface. Thus, porous zirconia-based ceramics were modified with a bioactive composite coating for biomedical applications.

  2. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  3. Thermally Sprayed Silicon Carbide Coating

    OpenAIRE

    Mubarok, Fahmi

    2014-01-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during elevated temperature atmospheric spraying process. The addition of metal or ceramic binders as a matrix phase is necessary to facilitate the bonding of SiC particles, allowing SiC coatings to be deposited. In the conventional procedure, the matrix phase is added through mechanical mixing or mechanical alloying of the powder constituents, making it difficult to achieve homogeneous distr...

  4. Ceramic catalyst materials

    Energy Technology Data Exchange (ETDEWEB)

    Sault, A.G.; Gardner, T.J. [Sandia National Laboratories, Albuquerque, NM (United States); Hanprasopwattanna, A.; Reardon, J.; Datye, A.K. [Univ. of New Mexico, Albuquerque, NM (United States)

    1995-08-01

    Hydrous titanium oxide (HTO) ion-exchange materials show great potential as ceramic catalyst supports due to an inherently high ion-exchange capacity which allows facile loading of catalytically active transition metal ions, and an ability to be cast as thin films on virtually any substrate. By coating titania and HTO materials onto inexpensive, high surface area substrates such as silica and alumina, the economics of using these materials is greatly improved, particularly for the HTO materials, which are substantially more expensive in the bulk form than other oxide supports. In addition, the development of thin film forms of these materials allows the catalytic and mechanical properties of the final catalyst formulation to be separately engineered. In order to fully realize the potential of thin film forms of titania and HTO, improved methods for the deposition and characterization of titania and HTO films on high surface area substrates are being developed. By varying deposition procedures, titania film thickness and substrate coverage can be varied from the submonolayer range to multilayer thicknesses on both silica and alumina. HTO films can also be formed, but the quality and reproducibility of these films is not nearly as good as for pure titania films. The films are characterized using a combination of isopropanol dehydration rate measurements, point of zero charge (PZC) measurements, BET surface area, transmission electron microscopy (TEM), and elemental analysis. In order to assess the effects of changes in film morphology on catalytic activity, the films are being loaded with MoO{sub 3} using either incipient wetness impregnation or ion-exchange of heptamolybdate anions followed by calcining. The MoO{sub 3} is then sulfided to form MOS{sub 2}, and tested for catalytic activity using pyrene hydrogenation and dibenzothiophene (DBT) desulfurization, model reactions that simulate reactions occurring during coal liquefaction.

  5. Inorganic hydrophobic coatings: Surfaces mimicking the nature

    OpenAIRE

    Jiménez Reinosa, Julián; Romero Fanego, Juan José; Rubia López, Miguel Ángel de la; Campo García, Ángel Adolfo del; Fernández Lozano, José Francisco

    2012-01-01

    Added value products are being developed in ceramic industry. Different optical effects as bright metallic shine or new functionalities as hydrophobicity or bactericide characteristics are the new properties searched on the tiles. In this study, we prepare glassy coatings for tiles based on copper pigment by a conventional industrial process. The obtained coatings present different aesthetical aspects, including bright metallic aspect which confers a high decorative value to the tile. Further...

  6. Tantalum oxide coatings as candidate environmental barriers

    OpenAIRE

    Moldovan, Monica; Weyant, C. M.; Johnson, D. Lynn; Faber, K. T.

    2004-01-01

    Tantalum (Ta) oxide, due to its high-temperature capabilities and thermal expansion coefficient similar to silicon nitride, is a promising candidate for environmental barriers for silicon (Si) nitride-based ceramics. This paper focuses on the development of plasma-sprayed Ta oxide as an environmental barrier coating for silicon nitride. Using a D-optimal design of experiments, plasma-spray processing variables were optimized to maximize coating density. The effect of processing variables on c...

  7. Effects of graphene plates’ adoption on the microstructure, mechanical properties, and in vivo biocompatibility of calcium silicate coating

    OpenAIRE

    Xie YT; Li HQ; Ding CX; Zheng XB; Li K

    2015-01-01

    Youtao Xie, Hongqin Li, Chuanxian Ding, Xuebin Zheng, Kai Li Shanghai Institute of Ceramics, Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai, People’s Republic of China Abstract: Calcium silicate (CS) ceramic is a good coating candidate for biomedical implants to improve biocompatibility and accelerate early osseo-integration. However, the poor fracture toughness and wear resistance of this ceramic material restricts the long-term performance of impl...

  8. Plasma Processes : Plasma sprayed alumina coatings for radiation detector development

    Indian Academy of Sciences (India)

    Mary Alex; V Balagi; K R Prasad; K P Sreekumar; P V Ananthapadmanabhan

    2000-11-01

    Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our Research Centre. These components act as thin spacers that have good mechanical strength as well as high electrical insulation and replace alumina insulators with the same dimensions. As a result, the design of the beam loss monitor ion chamber for CAT could be simplified by coating the outer surface of the HT electrode with alumina. One of the chambers developed for isotope calibrator for brachytherapy gamma sources has its outer aluminium electrode (60 mm dia × 220 mm long) coated with 250 thick alumina (97%) + titania (3%). In view of potential applications in neutron-sensitive ion chambers used in reactor control instrumentation, studies were carried out on alumina 100 to 500 thick coatings on copper, aluminium and SS components. The electrical insulation varied from 108 ohms to 1012 ohms for coating thicknesses above 200 . The porosity in the coating resulted in some fall in electrical insulation due to moisture absorption. An improvement could be achieved by providing the ceramic surface with moisture-repellent silicone oil coating. Irradiation at Apsara reactor core location showed that the coating on aluminium was found to be unaffected after exposure to 1017 nvt fluence.

  9. 新型溶胶-凝胶法制备Al2O3-ZrO2陶瓷涂层及其组织结构%Preparation of Al2O3-ZrO2 Composite Ceramic Coating by a New Sol-gel Method and It's Structure

    Institute of Scientific and Technical Information of China (English)

    张法碧; 李明伟; 秦祖军; 郭其新

    2011-01-01

    Alumina-zirconia ceramic coating was obtained on stainless steel by applying a new method: composite sol-gel coating process which means the technical of adding zirconia powder into alumina sol to form composite slurry.The organization, elements distribution, phase and chemical framework were studied. The coating by this method is thicker than that by the common one. The alumina sol has form a complex alumina network structure which covered zirconia. The process of composite slurry been sintered and densifyed to form such structure was been analyzed.%采用新型溶胶-凝胶法,即在氧化铝溶胶中引入氧化锆陶瓷粉末制成复合浆料,在不锈钢表面制备了Al2O3-ZrO2陶瓷涂层,对涂层的显微组织、成分分布、相组成以及化学结构进行了研究.研究结果表明:该方法制备的涂层,厚度大大高于普通溶胶-凝胶法制备的涂层,涂层中形成了一种复杂的氧化铝网络结构,氧化锆颗粒被包覆在其中.最后,分析了复合浆料经烧结、封孔致密化形成该涂层结构的过程.

  10. FAILURE MECHANISMS OF THERMAL BARRIER COATINGS INTERNAL COMBUSTION ENGINES AND llMPROVEMENTS

    Directory of Open Access Journals (Sweden)

    ADNAN PARLAK

    2003-04-01

    Full Text Available MechanicaJ properties of high performance ceramics have been improved to the point where their use in heat engines is possible. The high temperature strength and low thermal expansion properties of bigh performance ceramics offer an advantage over metals in the development of non-water cooling engine. However, because bard environment in diesel engine combustion chamber, solving the problem of durabiUty of TBC is important. DurabiUty of thermal barrier coatings(TBC is liınited by two main failure mechanisms: Therınal expansion nlİsmatch betwcen bond coat and top coat and bond coat oxidation. Both of these can cause failure of the ceramic top coat. Developments of recent years sholv that bond coats \\Vith higher oxidation resistance tend to have better coating system cyclic lives

  11. The influence of resin flexural modulus on the magnitude of ceramic strengthening.

    LENUS (Irish Health Repository)

    Fleming, Garry J P

    2012-07-01

    The aim was to determine the magnitude of ceramic resin-strengthening with resin-based materials with varying flexural moduli using a regression technique to assess the theoretical strengthening at a \\'zero\\' resin-coating thickness. The hypothesis tested was that experimentally, increasing resin flexural modulus results in increased resin-strengthening observed at a theoretical \\'zero\\' resin-coating thickness.

  12. Ceramic package fabrication for YMP nuclear waste disposal

    Energy Technology Data Exchange (ETDEWEB)

    Wilfinger, K.

    1994-08-01

    The purpose of this work is to develop alternate materials/design concepts to metal barriers for the Nevada Nuclear Waste Storage Investigations Project. There is some potential that site conditions may prove to be too aggressive for successful employment of the metal alloys under current consideration or that performance assessment models will predict metal container degradation rates that are inconsistent with the goal of substantially complete containment included in the NRC regulations. In the event that the anticipated lifetimes of metal containers are considered inadequate, alternate materials (i.e. ceramics or ceramic/metal composites) will be chosen due to superior corrosion resistance. This document was prepared using information taken from the open literature, conversations and correspondence with vendors, news releases and data presented at conferences to determine what form such a package might take. This discussion presents some ceramic material selection criteria, alternatives for the materials which might be used and alternatives for potential fabrication routes. This includes {open_quotes}stand alone{close_quotes} ceramic components and ceramic coatings/linings for metallic structures. A list of companies providing verbal or written information concerning the production of ceramic or ceramic lined waste containers appears at the end of this discussion.

  13. Functionally gradient materials for thermal barrier coatings in advanced gas turbine systems

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; Barmak, K.; Chan, H.M. [Lehigh Univ., Bethlehem, PA (United States)] [and others

    1995-10-01

    New designs for advanced gas turbine engines for power production are required to have higher operating temperatures in order to increase efficiency. However, elevated temperatures will increase the magnitude and severity of environmental degradation of critical turbine components (e.g. combustor parts, turbine blades, etc{hor_ellipsis}). To offset this problem, the usage of thermal barrier coatings (TBCs) has become popular by allowing an increase in maximum inlet temperatures for an operating engine. Although thermal barrier technology is over thirty years old, the principle failure mechanism is the spallation of the ceramic coating at or near the ceramic/bond coat interface. Therefore, it is desirable to develop a coating that combines the thermal barrier qualities of the ceramic layer and the corrosion protection by the metallic bond coat without the detrimental effects associated with the localization of the ceramic/metal interface to a single plane.

  14. Boron coating on boron nitride coated nuclear fuels by chemical vapor deposition

    Science.gov (United States)

    Durmazuçar, Hasan H.; Gündüz, Güngör

    2000-12-01

    Uranium dioxide-only and uranium dioxide-gadolinium oxide (5% and 10%) ceramic nuclear fuel pellets which were already coated with boron nitride were coated with thin boron layer by chemical vapor deposition to increase the burn-up efficiency of the fuel during reactor operation. Coating was accomplished from the reaction of boron trichloride with hydrogen at 1250 K in a tube furnace, and then sintering at 1400 and 1525 K. The deposited boron was identified by infrared spectrum. The morphology of the coating was studied by using scanning electron microscope. The plate, grainy and string (fiber)-like boron structures were observed.

  15. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  16. Verification of ceramic structures

    NARCIS (Netherlands)

    Behar-Lafenetre, S.; Cornillon, L.; Rancurel, M.; Graaf, D. de; Hartmann, P.; Coe, G.; Laine, B.

    2012-01-01

    In the framework of the "Mechanical Design and Verification Methodologies for Ceramic Structures" contract [1] awarded by ESA, Thales Alenia Space has investigated literature and practices in affiliated industries to propose a methodological guideline for verification of ceramic spacecraft and instr

  17. Mechanisms of spallation of electron beam physical vapor deposited thermal barrier coatings with and without platinum aluminide bond coat ridges

    Energy Technology Data Exchange (ETDEWEB)

    Vaidyanathan, K.; Gell, M. [Connecticut Univ., Storrs, CT (United States). Dept. of Metallurgy; Jordan, E. [Dept. Mechanical Engineering, University of Connecticut, CT-06269, Storrs (United States)

    2000-11-01

    Grain boundary ridges, that form on the surface of platinum aluminide [(Ni,Pt)Al] bond coats prior to the deposition of the yttria stabilized zirconia ceramic layer by the electron beam physical vapor deposition (EB-PVD) process, were shown to be the sites for spallation damage initiation in (Ni,Pt)Al/EB-PVD thermal barrier coatings. When these ridges are removed prior to deposition of the ceramic layer, a 3 x life improvement is achieved. This study compares the spallation mechanisms in specimens with and without bond coat ridges, in order to explain the improvement in spallation life. (orig.)

  18. Method for improving the performance of oxidizable ceramic materials in oxidizing environments

    Science.gov (United States)

    Nagaraj, Bangalore A. (Inventor)

    2002-01-01

    Improved adhesion of thermal barrier coatings to nonmetallic substrates using a dense layer of ceramic on an underlying nonmetallic substrate that includes at least one oxidizable component. The improved adhesion occurs because the application of the dense ceramic layer forms a diffusion barrier for oxygen. This diffusion barrier prevents the oxidizable component of the substrate from decomposing. The present invention applies ceramic by a process that deposits a relatively thick and dense ceramic layer on the underlying substrate. The formation of the dense layer of ceramic avoids the problem of void formation associated with ceramic formation by most prior art thermal decomposition processes. The formation of voids has been associated with premature spalling of thermal barrier layers and other protective layers applied to substrates.

  19. Development of ceramic-reinforced photopolymers for SLA 3D printing technology

    Science.gov (United States)

    Yun, Ji Sun; Park, Tae-Wan; Jeong, Young Hun; Cho, Jeong Ho

    2016-06-01

    Al2O3 ceramic-reinforced photopolymer samples for SLA 3D printing technology were prepared using a silane coupling agent (VTES, vinyltriethoxysilane). Depending on the method used to coat the VTES onto the ceramic surface, the dispersion of ceramic particles in the photopolymer solution was remarkably improved. SEM, TEM and element mapping images showed Al2O3 particles well wrapped with VTES along with well-distributed Al2O3 particles overall on the cross-sectional surfaces of 3D-printed objects. The tensile properties (stress-strain curves) of 3D-printed objects of the ceramic-reinforced photopolymer were investigated as a function of the Al2O3 ceramic content when it ranged from 0 to 20 wt%. The results demonstrate that an Al2O3 ceramic content of 15 wt% resulted in enhanced tensile characteristics.

  20. Improvement of hardness and corrosion resistance of SS-420 by Cr+TiN coatings2O3-ZrO2(nano (12 mol% CeO2 ceramics

    Directory of Open Access Journals (Sweden)

    A.J. Novinrooz

    2007-07-01

    Full Text Available Purpose: Double layer Cr+TiN thin films were coated on SS-420 substratum to achieve a corrosion resistive system.Design/methodology/approach: Ion coating technique was employed for deposition of TiN on stainless steel and subsequently, chromium was coated resulting Cr+TiN composite.Findings: : In this work we have purposed to improve the natural defect of hard coating material, TiN against corrosion phenomena. This task was fulfilled by formation of a double layer Cr+TiN, which was characterized by glow discharge optical emission spectroscopy (GDOS for compositional analysis of content elements. X-ray diffraction (XRD technique was utilized to investigate films crystalline structure. It was revealed that the composite with (111 plane of reflection possess very good corrosion resistive behavior. Scanning electron microscopy (SEM image showed a double layer configuration.Research limitations/implications: As the study was carried out on limited surfaces, it is necessary to endeavour further work on larger area.Practical implications: As the galvanic corrosion is a common problem in thin film technology due to its pinholes and small grains, therefore, any attempt to over come this problem is encouraged.Originality/value: : Due to limited work and data available on literature about the corrosion resistive thin layers, it may regard this work as a valuable and remarkable approach.

  1. Ceramics As Materials Of Construction

    OpenAIRE

    Zaki, A.; Eteiba, M. B.; Abdelmonem, N.M.

    1988-01-01

    This paper attempts to review the limitations for using the important ceramics in contact with corrosive media. Different types of ceramics are included. Corrosion properties of ceramics and their electrical properties are mentioned. Recommendations are suggested for using ceramics in different media.

  2. Easy to clean nanocomposite metal coatings for food processing

    OpenAIRE

    Becker-Willinger, Carsten; Heppe, Gisela; Krämer, Pamela; Schmidt, Helmut K.

    2002-01-01

    Cleaning and keeping clean of food processing equipment is of extremely high importance for hygienic reasons and, in many cases, also a cost factor for the whole process. Various low surface free energy coatings have been developed which show an antiadhesive behaviour to grease or food components, such as mustard, ketchup or fruit juices, even if baked at elevated temperatures on the coating surface. These coatings are composed of sol-gel derived hybrid materials, ceramic nanoparticles for me...

  3. Photocatalytic bacterial inactivation by TiO2-coated surfaces

    OpenAIRE

    Bonetta, Silvia; Bonetta, Sara; Motta, Francesca; Strini, Alberto; Carraro, Elisabetta

    2013-01-01

    The aim of this study was the evaluation of the photoactivated antibacterial activity of titanium dioxide (TiO2)-coated surfaces. Bacterial inactivation was evaluated using TiO2-coated Petri dishes. The experimental conditions optimized with Petri dishes were used to test the antibacterial effect of TiO2-coated ceramic tiles. The best antibacterial effect with Petri dishes was observed at 180, 60, 30 and 20 min of exposure for Escherichia coli, Staphylococcus aureus, Pseudomonas putida and Li...

  4. Influence of frequency on the structure of zirconium oxide coatings deposited from aqueous electrolytes under microplasma oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Gubaidulina, Tatiana A., E-mail: goub2002@mail.ru; Sergeev, Viktor P., E-mail: vserg@mail.tomsknet.ru; Fedorischeva, Marina V., E-mail: fmw@ispms.tsc.ru; Kalashnikov, Mark P., E-mail: kmp1980@mail.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Kuzmin, Oleg S., E-mail: ostk@mail2000ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2015-10-27

    The work describes the microplasma oxidation (MPO) of zirconium surface resulting in the formation of zirconium oxide Zr-Al-Nb-O. We have used novel power supply to deposit oxide ceramic coatings by MPO and studied the effect of current density on the phase structure of oxide ceramic coatings. The size of microcracks in the coatings was determined at different frequencies. We have also used EVO50c scanning election microscope with an attachment for elemental analysis to study the morphology and elemental composition of oxide ceramic coating. In addition, we have established the influence of the frequency on the phase composition of the coating: at the frequency of 2500 Hz, the fraction of monoclinic phase was 18%, while the fraction of tetragonal phase amounted to 72%. The oxide ceramic coating produced at 250 Hz contained 38% of monoclinic phase and 62% of tetragonal phase; in addition, it had no buildups and craters.

  5. Composition and hardness of mullite coatings formed with direct current power supply on LY12 aluminum alloy surface

    Institute of Scientific and Technical Information of China (English)

    XIN Shi-gang; JIANG Zhao-hua; LI Yan-ping; ZHANG Ji-lin

    2005-01-01

    The surface modification of aluminum and its alloys using plasma technology is increasingly being investigated. Thick ceramic coatings with high hardness on aluminum alloys can be prepared successfully using a micro-plasma oxidation (MPO) technique. In this work, the composition, microstructure and elemental distribution of ceramic coatings formed by MPO on LY 12 aluminum alloy and its hardness are investigated using XRD, EPMA and microhardness instruments. The results show that the ceramic coatings consist of mullite, γ -Al2 O3 and a lot of amorphous matter. The content of silicon in the coatings increases from interface to the coatings, however, the content of aluminum decreases along this direction. The maximum hardness of ceramic coatings is up to 9. 2 GPa.

  6. Thin films and coatings toughening and toughness characterization

    CERN Document Server

    Zhang, Sam

    2015-01-01

    Thin Films and Coatings: Toughening and Toughness Characterization captures the latest developments in the toughening of hard coatings and in the measurement of the toughness of thin films and coatings. Featuring chapters contributed by experts from Australia, China, Czech Republic, Poland, Singapore, Spain, and the United Kingdom, this first-of-its-kind book:Presents the current status of hard-yet-tough ceramic coatingsReviews various toughness evaluation methods for films and hard coatingsExplores the toughness and toughening mechanisms of porous thin films and laser-treated surfacesExamines

  7. High pressure ceramic joint

    Science.gov (United States)

    Ward, Michael E.; Harkins, Bruce D.

    1993-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present joint when used with recuperators increases the use of ceramic components which do not react to highly corrosive gases. Thus, the present joint used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present joint is comprised of a first ceramic member, a second ceramic member, a mechanical locking device having a groove defined in one of the first ceramic member and the second ceramic member. The joint and the mechanical locking device is further comprised of a refractory material disposed in the groove and contacting the first ceramic member and the second ceramic member. The present joint mechanically provides a high strength load bearing joint having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  8. Preparation of Sm2 O3 doped La2 Ce2 O7 ceramics for thermal barrier coatings by high temperature solid-state reaction%高温固相法制备Sm2O3掺杂La2Ce2O7热障涂层材料

    Institute of Scientific and Technical Information of China (English)

    毛亚南; 弓爱君; 邱丽娜; 曹艳秋; 原小涛; 童璐

    2015-01-01

    Sm2 O3 partly doped La2 Ce2 O7 ceramic materials for thermal barrier coatings were prepared by high temperature solid-state reaction using La2O3, CeO2 and Sm2O3 as raw materials. Their chemical formula is (SmxLa1-x)2Ce2O7. The phase composition of the samples was studied by X-ray diffraction ( XRD) . The doping ratio, firing temperature and firing time were investigated by an XRD pattern contrast analysis of the samples made in different conditions. It is found that the sample with fluorite structure has been prepared, and it can maintain its phase structure when the doping molar ratio Sm:La is 1:2 or 1:3. As the doping molar ratio Sm:La is 1:2 at the firing temperature of 1550℃ for 10 h, the prepared ( Sm0. 33 La0. 67 ) 2 Ce2 O7 has a good phase stability at 1600℃. This material can be potentially used as a new material for ceramic thermal barrier coatings.%以La2 O3、CeO2和Sm2 O3为原料,采用高温固相反应法制备了Sm2 O3部分掺杂La2 Ce2 O7热障涂层陶瓷材料,其化学式为(SmxLa1-x)2Ce2O7.采用X射线衍射法研究了试样的物相结构,并通过对比各实验条件下制备的试样的X射线衍射图谱,对试样的掺杂比例、烧制温度及烧制时间进行了探究.结果表明,所制备试样为萤石结构,当掺杂摩尔比Sm:La为1:2或1:3时试样均能保持良好的相结构,以掺杂摩尔比Sm:La=1:2制备的( Sm0.33 La0.67)2 Ce2 O7材料在1600℃下具有良好的相稳定性,且其最佳制备条件为1550℃下烧制10 h,该材料是一种很有潜力的新型热障涂层陶瓷材料.

  9. Microstructure and properties of sputtered thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    Yang Gao; Lun Xie; Feng Pan; Mengcheng Chen

    2004-01-01

    A 3 kW radio frequency (RF) magnetron-sputtering unit was used to produce zirconia ceramic coatings on hollow turbine blades and vanes, which had been deposited a NiCrAlY bond coat layer by cathodic arc deposition. The NiCrAlY coating surface was shot-peened, and the residual stress in the bond coat layer and the effects of heat treatment on the residual stress are presented.After shot peening porosities and microgaps disappear in the NiCrAlY bond coat, the whole depth profile is residual compressive stress. Coarseness tests show that the roughness value (Rz) decreases from 16.4 to 3.3 μm. The microstructure and phase composition of the coatings were investigated using electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The results show that the NiCrAlY bond coat is composed of γ' and Cr phases, and the Al2O3 scales are formed near the interface between the ZrO2 ceramic layer and the NiCrAlY bond coat. No degradation occurred to RF sputtered ceramic coatings after oxidating at 1150℃ for 100 h,heating at 1150℃ for 5 min and then air-cooling for 500 thermal cycles.

  10. Effect of translucence of engineering ceramics on heat transfer in diesel engines

    Energy Technology Data Exchange (ETDEWEB)

    Wahiduzzaman, S.; Morel, T. (Integral Technologies, Inc., Westmont, IL (United States))

    1992-04-01

    This report describes the experimental portion of a broader study undertaken to assess the effects of translucence of ceramic materials used as thermal barrier coatings in diesel engines. In an earlier analytical work a parametric study was performed, varying several radiative properties over ranges typical of engineering ceramics, thereby identifying the most important radiative properties and their impact on in-cylinder heat transfer. In the current study these properties were experimentally determined for several specific zirconia coatings considered for thermal barrier applications in diesel engines. The methodology of this study involved formulation of a model capable of describing radiative transfer through a semitransparent medium as a function of three independent model parameters, ie, absorption coefficient, scattering coefficient and refractive index. For the zirconia-based ceramics investigated in this study, it was concluded that for usual coating thicknesses (1.5--2.5 mm) these ceramics are optically thick and hence, are effective as radiative heat transfer barriers. These ceramics possess high scattering coefficients and low absorption coefficients causing them to be highly reflective (60-80%) in the spectral region where thermal radiation is important. The performance of the investigated ceramics and the mechanism of heat transfer were found to depend on surface condition, specifically on soot deposition. Thus, to insure the optimum thermal barrier operation for either clean or heavily sooted surfaces, a ceramic material with high scattering coefficient provides the best choice.

  11. Effect of translucence of engineering ceramics on heat transfer in diesel engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wahiduzzaman, S.; Morel, T. [Integral Technologies, Inc., Westmont, IL (United States)

    1992-04-01

    This report describes the experimental portion of a broader study undertaken to assess the effects of translucence of ceramic materials used as thermal barrier coatings in diesel engines. In an earlier analytical work a parametric study was performed, varying several radiative properties over ranges typical of engineering ceramics, thereby identifying the most important radiative properties and their impact on in-cylinder heat transfer. In the current study these properties were experimentally determined for several specific zirconia coatings considered for thermal barrier applications in diesel engines. The methodology of this study involved formulation of a model capable of describing radiative transfer through a semitransparent medium as a function of three independent model parameters, ie, absorption coefficient, scattering coefficient and refractive index. For the zirconia-based ceramics investigated in this study, it was concluded that for usual coating thicknesses (1.5--2.5 mm) these ceramics are optically thick and hence, are effective as radiative heat transfer barriers. These ceramics possess high scattering coefficients and low absorption coefficients causing them to be highly reflective (60-80%) in the spectral region where thermal radiation is important. The performance of the investigated ceramics and the mechanism of heat transfer were found to depend on surface condition, specifically on soot deposition. Thus, to insure the optimum thermal barrier operation for either clean or heavily sooted surfaces, a ceramic material with high scattering coefficient provides the best choice.

  12. Microstructure and fracture analysis of fully ceramic microencapsulated fuel

    International Nuclear Information System (INIS)

    Nuclear fuel enhancing the accident tolerance is satisfied two parts. First, the performance has to be retained compared to the existing UO2 nuclear fuel and zircaloy cladding system under the normal operation condition. Second, under the severe accident condition, the high temperature structural integrity has to be kept and the generation rate of hydrogen has to be reduced largely. FCM nuclear fuel is composed of tristructural isotropic(TRISO) fuel particle and SiC ceramic matrix. SiC ceramic matrix play an essential part in protecting fission product. In the FCM fuel concept, fission product is doubly protected by TRISO coating layer and SiC ceramic matrix compared to the current commercial UO2 fuel system. SiC ceramic has excellent properties for fuel application. SiC ceramic has low neutron absorption cross-section, excellent irradiation resistivity and high thermal conductivity. Additionally, the relative thermal conductivity of the SiC ceramic as compared to UO2 is quite good, reducing operational release of fission products form the fuel. TRISO coating layer which is deposited on UO2 kernel is consists of PyC/SiC/PyC trialyer and buffer PyC layer. SiC matrix composite with TRISO particle was fabricated by hot pressing. 3 to 20 wt.% of sintering additives were added to investigate reaction between sintering additives and outer PyC layer of TRISO coating layer. The relative densities of all specimens show above 92%. The reaction between sintering additives and PyC is observed in most TRISO particles, the thickness of reactants shows about ten micrometers. The thermal shock resistance of SiC matrix composite was investigated

  13. High efficiency tantalum-based ceramic composite structures

    Science.gov (United States)

    Stewart, David A. (Inventor); Leiser, Daniel B. (Inventor); DiFiore, Robert R. (Inventor); Katvala, Victor W. (Inventor)

    2010-01-01

    Tantalum-based ceramics are suitable for use in thermal protection systems. These composite structures have high efficiency surfaces (low catalytic efficiency and high emittance), thereby reducing heat flux to a spacecraft during planetary re-entry. These ceramics contain tantalum disilicide, molybdenum disilicide and borosilicate glass. The components are milled, along with a processing aid, then applied to a surface of a porous substrate, such as a fibrous silica or carbon substrate. Following application, the coating is then sintered on the substrate. The composite structure is substantially impervious to hot gas penetration and capable of surviving high heat fluxes at temperatures approaching 3000.degree. F. and above.

  14. Ceramic Solar Receiver

    Science.gov (United States)

    Robertson, C., Jr.

    1984-01-01

    Solar receiver uses ceramic honeycomb matrix to absorb heat from Sun and transfer it to working fluid at temperatures of 1,095 degrees and 1,650 degrees C. Drives gas turbine engine or provides heat for industrial processes.

  15. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.

    1996-06-01

    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  16. Making Ceramic Cameras

    Science.gov (United States)

    Squibb, Matt

    2009-01-01

    This article describes how to make a clay camera. This idea of creating functional cameras from clay allows students to experience ceramics, photography, and painting all in one unit. (Contains 1 resource and 3 online resources.)

  17. Study on Dynamic Characters of Friction and Wear of Zirconia Ceramic Coating%陶瓷氧化锆涂层摩擦磨损动态特性分析

    Institute of Scientific and Technical Information of China (English)

    袁哲; 赵汉驰; 齐振楠

    2013-01-01

    Steady magnesia zirconia Mg-PSZ coatings and yttria magnesia zirconia YSZ coatings were fabricated by using plasma spraying,and their tribological behaviors under room temperature and dry sliding conditions was investigated on the MMW-1 vertical universal friction and wear tester.Through selecting stationing at random by using the uniform design method,and applying the correlation in stochastic process,the measured friction coefficient of YSZ coatings was investiga-ted with respect to self-correlation and power spectra density(PSD)functions.The results show that YSZ coating has better wear-resisting performance than Mg-PSZ coatings.The autocorrelation function curve of YSZ coating friction coefficient is in a nonstationary random distribution.The maximum amplitude of power density curve is in the low frequency,and the trend of amplitude is relatively flat in the mid to high frequency.On the level of load 80 N and speed 500 r/min,the YSZ coating has the most gentle and most stable friction coefficient,and it has optimal friction and wear properties.%采用等离子喷涂技术制备氧化镁稳定的氧化锆(Mg-PSZ)涂层和氧化钇稳定的氧化锆(YSZ)涂层,在MMW-1型立式万能摩擦磨损试验机上测试2种涂层在室温条件下干摩擦磨损性能;通过均匀设计方法随机选择布点,应用随机过程中的相关性从自相关函数、功率谱密度函数两方面对 YSZ 涂层的摩擦因数进行研究。分析结果表明,YSZ涂层在不同载荷下的耐磨性能要优于 Mg-PSZ 涂层;YSZ 涂层摩擦因数的自相关函数曲线为非平稳随机分布,谱密度函数曲线的最大振幅在低频处出现,而在中频到高频时,振幅波动比较平缓;YSZ 涂层在水平为载荷80 N、转速500 r/min 时,摩擦因数波动最平缓、最稳定,摩擦磨损特性最优。

  18. Selecting Ceramics - Introduction

    OpenAIRE

    Cassidy, M.

    2002-01-01

    AIM OF PRESENTATION: To compare a number of materials for extracoronal restoration of teeth with particular reference to CAD-CAM ceramics. CASE DESCRIPTION AND TREATMENT CARRIED OUT: This paper will be illustrated using clinical examples of patients treated using different ceramic restorations to present the advantages and disadvantages and each technique. The different requirements of tooth preparation, impression taking and technical procedures of each system will be presented and compar...

  19. Recent advances in the field of ceramic fibers and ceramic matrix composites

    Science.gov (United States)

    Naslain, R.

    2005-03-01

    Progress achieved during the last decade in the field of ceramic fibers and related ceramic matrix composites is reviewed. Both SiC-based and alumina-based fine fibers have been improved in terms of thermal stability and creep resistance with temperature limit of about 1400 and 1200 ° C, respectively. Two concepts for achieving damage-tolerant ceramic matrix composites have been identified : (i) that of non-oxide composites with a dense matrix in which matrix cracks formed under load are deflected and arrested in a weak fiber coating referred to as the interphase and (ii) that of all-oxide composites with a highly porous matrix with no need of any fiber coating. The lifetime under load of non-oxide composites in oxidizing atmospheres, is improved through the use of multilayered self-healing interphases and matrices deposited from gaseous precursors by chemical vapor infiltration (CVI). Lifetime ranging from 1000 to 10,000 hours at 1200 ° C under cyclic loading in air are foreseen. Alumina-based composites although attractive for long term exposures in oxidizing atmospheres up to ≈1200 ° C, are still experimental materials.

  20. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    Science.gov (United States)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  1. Turbine repair process, repaired coating, and repaired turbine component

    Energy Technology Data Exchange (ETDEWEB)

    Das, Rupak; Delvaux, John McConnell; Garcia-Crespo, Andres Jose

    2015-11-03

    A turbine repair process, a repaired coating, and a repaired turbine component are disclosed. The turbine repair process includes providing a turbine component having a higher-pressure region and a lower-pressure region, introducing particles into the higher-pressure region, and at least partially repairing an opening between the higher-pressure region and the lower-pressure region with at least one of the particles to form a repaired turbine component. The repaired coating includes a silicon material, a ceramic matrix composite material, and a repaired region having the silicon material deposited on and surrounded by the ceramic matrix composite material. The repaired turbine component a ceramic matrix composite layer and a repaired region having silicon material deposited on and surrounded by the ceramic matrix composite material.

  2. Hydrogen silsesquioxane mold coatings for improved replication of nanopatterns by injection molding

    DEFF Research Database (Denmark)

    Hobæk, Thor Christian; Matschuk, Maria; Kafka, Jan;

    2015-01-01

    We demonstrate the replication of nanosized pillars in polymer (cyclic olefin copolymer) by injection molding using nanostructured thermally cured hydrogen silsesquioxane (HSQ) ceramic coatings on stainless steel mold inserts with mold nanostructures produced by a simple embossing process...

  3. Bioactivity of calcium phosphate bioceramic coating fabricated by laser cladding

    Science.gov (United States)

    Zhu, Yizhi; Liu, Qibin; Xu, Peng; Li, Long; Jiang, Haibing; Bai, Yang

    2016-05-01

    There were always strong expectations for suitable biomaterials used for bone regeneration. In this study, to improve the biocompatiblity of titanium alloy, calcium phosphate bioceramic coating was obtained by laser cladding technology. The microstructure, phases, bioactivity, cell differentiation, morphology and resorption lacunae were investigated by optical microscope (OM), x-ray diffraction (XRD), methyl thiazolyl tetrazolium (MTT) assay, tartrate-resistant acid phosphatase (TRAP) staining and scanning electronic microscope (SEM), respectively. The results show that bioceramic coating consists of three layers, which are a substrate, an alloyed layer and a ceramic layer. Bioactive phases of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) were found in ceramic coating. Osteoclast precursors have excellent proliferation on the bioceramic surface. The bioceramics coating could be digested by osteoclasts, which led to the resorption lacunae formed on its surface. It revealed that the gradient bioceramic coating has an excellent bioactivity.

  4. Clinical application of bio ceramics

    Science.gov (United States)

    Anu, Sharma; Gayatri, Sharma

    2016-05-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  5. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan

    2009-10-01

    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  6. Nanosilica coating for bonding improvements to zirconia

    Directory of Open Access Journals (Sweden)

    Chen C

    2013-10-01

    Full Text Available Chen Chen, Gang Chen, Haifeng Xie, Wenyong Dai, Feimin Zhang Institute of Stomatology, Nanjing Medical University, Nanjing, Jiangsu Province, People's Republic of China Abstract: Resin bonding to zirconia cannot be established from standard methods that are currently utilized in conventional silica-based dental ceramics. The solution–gelatin (sol–gel process is a well developed silica-coating technique used to modify the surface of nonsilica-based ceramics. Here, we use this technique to improve resin bonding to zirconia, which we compared to zirconia surfaces treated with alumina sandblasting and tribochemical silica coating. We used the shear bond strength test to examine the effect of the various coatings on the short-term resin bonding of zirconia. Furthermore, we employed field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, atomic force microscopy, and Fourier transform infrared spectroscopy to characterize the zirconia surfaces. Water–mist spraying was used to evaluate the durability of the coatings. To evaluate the biological safety of the experimental sol–gel silica coating, we conducted an in vitro Salmonella typhimurium reverse mutation assay (Ames mutagenicity test, cytotoxicity tests, and in vivo oral mucous membrane irritation tests. When compared to the conventional tribochemical silica coating, the experimental sol–gel silica coating provided the same shear bond strength, higher silicon contents, and better durability. Moreover, we observed no apparent mutagenicity, cytotoxicity, or irritation in this study. Therefore, the sol–gel technique represents a promising method for producing silica coatings on zirconia. Keywords: zirconia, bond, silica coating, tribochemical silica coating, biocompatibility

  7. Thermal Conductivity Measurement and Analysis of Fully Ceramic Microencapsulated fuel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H. G.; Kim, D. J.; Park, J. Y.; Kim, W. J. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, S. J. [KEPCO Nuclear Fuel, Daejeon (Korea, Republic of)

    2015-10-15

    FCM nuclear fuel is composed of tristructural isotropic(TRISO) fuel particle and SiC ceramic matrix. SiC ceramic matrix play an essential part in protecting fission product. In the FCM fuel concept, fission product is doubly protected by TRISO coating layer and SiC ceramic matrix in comparison with the current commercial UO2 fuel system of LWR. In addition to a safety enhancement of FCM fuel, thermal conductivity of SiC ceramic matrix is better than that of UO2 fuel. Because the centerline temperature of FCM fuel is lower than that of the current UO2 fuel due to the difference of thermal conductivity of fuel, an operational release of fission products from the fuel can be reduced. SiC ceramic has attracted for nuclear fuel application due to its high thermal conductivity properties with good radiation tolerant properties, a low neutron absorption cross-section and a high corrosion resistance. Thermal conductivity of ceramic matrix composite depends on the thermal conductivity of each component and the morphology of reinforcement materials such as fibers and particles. There are many results about thermal conductivity of fiber-reinforced composite like as SiCf/SiC composite. Thermal conductivity of SiC ceramics and FCM pellets with the volume fraction of TRISO particles were measured and analyzed by analytical models. Polycrystalline SiC ceramics and FCM pellets with TRISO particles were fabricated by hot press sintering with sintering additives. Thermal conductivity of the FCM pellets with TRISO particles of 0 vol.%, 10 vol.%, 20 vol.%, 30 vol.% and 40 vol.% show 68.4, 52.3, 46.8, 43.0 and 34.5 W/mK, respectively. As the volume fraction of TRISO particles increased, the measured thermal conductivity values closely followed the prediction of Maxwell's equation.

  8. The Role of Ceramics in a Resurgent Nuclear Industry

    Energy Technology Data Exchange (ETDEWEB)

    Marra, J

    2006-02-28

    With fuel oil and natural gas prices near record highs and worldwide energy demands increasing at an alarming rate, there is growing interest in revitalization of the nuclear power industry within the United States and across the globe. Ceramic materials have long played a very important part in the commercial nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced fuel cycles that minimize waste and increase proliferation resistance, ceramic materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, ceramic processes are also being applied to fuel reprocessing operations. Ceramic materials continue to provide a vital contribution in ''closing the fuel cycle'' by stabilization of associated low-level and high-level wastes in highly durable grout, ceramics, and glass. In the next five years, programs that are currently in the conceptual phase will begin laboratory- and engineering-scale demonstrations. This will require production-scale demonstrations of several ceramic technologies from fuel form development to advanced stabilization methods. Within the next five to ten years, these demonstrations will move to even larger scales and will also include radioactive demonstrations of these advanced technologies. These radioactive demonstrations are critical to program success and will require advances in ceramic materials associated with nuclear energy applications.

  9. Laser Surface Modification of HVOF Coatings for Improvement of Corrosion and Wear Performance

    OpenAIRE

    Rakhes, Mohsen Mohamed

    2013-01-01

    Metal Matrix Composite (MMC) coatings, comprised of a hard ceramic phase embedded in a metallic matrix, are increasingly being applied for many industrial applications to provide cost effective protection against wear and corrosion. Such coatings are commonly produced by thermal spray. Although the most advanced thermal spray techniques, such as high-velocity oxy-fuel (HVOF), produce MMC coatings with total porosity levels lower than 1%, due to the nature of thermal spray MMC coatings, corros...

  10. A new biocompatible and antibacterial phosphate free glass-ceramic for medical applications

    OpenAIRE

    Belén Cabal; Luís Alou; Fabio Cafini; Ramiro Couceiro; David Sevillano; Leticia Esteban-Tejeda; Francisco Guitián; Ramón Torrecillas; Moya, José S.

    2014-01-01

    In the attempt to find valid alternatives to classic antibiotics and in view of current limitations in the efficacy of antimicrobial-coated or loaded biomaterials, this work is focused on the development of a new glass-ceramic with antibacterial performance together with safe biocompatibility. This bactericidal glass-ceramic composed of combeite and nepheline crystals in a residual glassy matrix has been obtained using an antimicrobial soda-lime glass as a precursor. Its inhibitory effects on...

  11. Biomimetic implant coatings.

    Science.gov (United States)

    Eisenbarth, E; Velten, D; Breme, J

    2007-02-01

    Biomaterials and tissue engineering technologies are becoming increasingly important in biomedical practice, particularly as the population ages. Cellular responses depend on topographical properties of the biomaterial at the nanometer scale. Structures on biomaterial surfaces are used as powerful tools to influence or even control interactions between implants and the biological system [; ]. The influence of nanometer sized surface structures on osteoblastlike cell interactions was tested with niobium oxide coatings on polished titanium slices (cp-Ti grade 2). The aim of the study was to investigate the influence of nanoscopic surface structures on osteoblast interactions in order to support collagen I production and cell adhesion. The coatings were done by means of the sol-gel process. The surface structure was adjusted by annealing of the metaloxide ceramic coatings due to temperature depended crystal growth. The applied annealing temperatures were 450, 550 and 700 degrees C for 1 h, corresponding to Ra-numbers of 7, 15 and 40 nm. The surfaces were characterized by means of AFM, DTA/TG, diffractometry and white light interferometry. The cell reactions were investigated concerning adhesion kinetics, migration, spreading, cell adhesion, and collagen I synthesis. The smooth surface (Ra=7 nm) resulted in the fastest cell anchorage and cell migration. The closest cell adhesion was reached with the surface structure of Ra=15 nm. The roughest surface (Ra=40 nm) impedes the cell migration as well as a proper spreading of the cells. The best results concerning cell adhesion and spreading was reached with an intermediate surface roughness of Ra=15 nm of the niobium oxide coating on cp-titanium slices. PMID:16828342

  12. Piezoelectric Ceramics and Their Applications

    Science.gov (United States)

    Flinn, I.

    1975-01-01

    Describes the piezoelectric effect in ceramics and presents a quantitative representation of this effect. Explains the processes involved in the manufacture of piezoelectric ceramics, the materials used, and the situations in which they are applied. (GS)

  13. Cooled Ceramic Turbine Vane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — N&R Engineering will investigate the feasibility of cooled ceramics, such as ceramic matrix composite (CMC) turbine blade concepts that can decrease specific...

  14. Elaboración del plan HACCP para gestión de inocuidad en la línea de proceso de salchichas de una planta de productos cárnicos cárnicos1 Cytotoxic and genotoxic study of in vitro released productos of stainless steel 316L with bioactive ceramic coatings

    Directory of Open Access Journals (Sweden)

    Diana Cortés

    2003-01-01

    Full Text Available

    La enfermedad transmitida por alimentos (ETA es el síndrome
    originado por la ingestión de alimentos y/o agua con contaminación
    química, física o biológica que puede afectar la salud. La frecuencia de ETA es aproximadamente de mil millones de casos/año en el mundo y está entre las primeras causas de muerte en niños.


    Un alimento inocuo no debe presentar riesgos químicos, físicos
    o biológicos para el consumidor y no genera efectos adversos sobre
    su calidad de vida ni su salud. El Sistema de Análisis de Riesgos y
    Control en Puntos Críticos (HACCP con fundamentos científicos y
    carácter sistemático identifica peligros y medidas para controlarlos,
    para garantizar la inocuidad de los alimentos. El objetivo de este
    trabajo fue aplicar los principios HACCP y elaborar el plan HACCP para
    la línea de proceso de salchichas.

    The stainless steel AISI 316L is the must used biomaterial for the making of temporal prosthesis, but it presents severe limitations for permanent implants due to the generation and migration of metallic ions to the surrounding peripheral tissues, which produces oxygen reactive species (ERO and damages of the ADN, increasing the possibility of local tumors and mechanical failure of the implant. A strategy used to minimize the generation of ions is the superficial modification of the implants by means of inorganic coatings, ceramic or vitreous, applied by the sol-gel process; this method has a series of comparative advantages, compared to other deposition methods, as good adherence, easy application, minimum drying problems, low densification temperatures and the possibility of adding particles and/or organic groups that improve the adhesion of the cell to the implant, increasing the biocompatibility. In the present work, the citotoxic effects were valuated by means of the MTT technique, and the genotoxic ones by electrophoresis of individual cell gels (Cometa

  15. Estudio in vitro de la citotoxicidad y genotoxicidad de los productos liberados del acero inoxidable 316L con recubrimientos cerámicos bioactivos Cytotoxic and genotoxic study of in Vitro released products of stainless Steel 316l with bioactive ceramic Coatings

    Directory of Open Access Journals (Sweden)

    María Elena Márquez Fernández

    2007-03-01

    species (ERO and damages of the ADN, increasing the possibility of local tumors and mechanical failure of the implant. A strategy used to minimize the generation of ions is the superficial modification of the implants by means of inorganic coatings, ceramic or vitreous, applied by the sol-gel process; this method has a series of comparative advantages, compared to other deposition methods, as good adherence, easy application, minimum drying problems, low densification temperatures and the possibility of adding particles and/or organic groups that improve the adhesion of the cell to the implant, increasing the biocompatibility. In the present work, the citotoxic effects were valuated by means of the MTT technique, and the genotoxic ones by electrophoresis of individual cell gels (Cometa test, on CHO cells, of the released products in a MEM media, after a period of 30 days, of the stainless steel 316L with no coat, coated with a coat of silica glass (MC, or with two coats of the same glass, containing bioactive particles of hydroxyapatite (HA, glass (V or glassceramic powder (VC. The results show that there is not citotoxic effects in a test with an aging of 30 days in MEM media; a genotoxic effect was found in the A and MC samples, but without real risk for cell systems.

  16. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  17. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  18. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  19. Morbus Coats

    Science.gov (United States)

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  20. Direct stress optic coefficients for YTZP ceramic and PTFE at GHz frequencies.

    Science.gov (United States)

    Schemmel, Peter; Diederich, Gilles; Moore, Andrew J

    2016-04-18

    We report the first measurement of the direct stress optic coefficient for yttria-partially stabilized zirconia (YTZP) ceramic, using illumination between 260 and 380 GHz with applied stresses up to 27 MPa. YTZP exhibited a linear change in refractive index as a function of stress across the entire applied stress domain. A direct stress optic coefficient was also measured for polytetrafluoroethylene (PTFE). PTFE showed viscoelastic behavior at stress values above 4.5 MPa. These results open the way for quantitative sub-surface stress measurements in structural ceramics and ceramic coating systems at GHz and THz frequencies. PMID:27137250

  1. Thermal shock behavior of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    International Nuclear Information System (INIS)

    Highlights: • TBCs of (Ni, Pt)Al bond coat with grit blasting process and YSZ ceramic coating. • Grain boundary ridges are the sites for spallation damage initiation in TBCs. • Ridges removed, cavities formation appeared and the damage initiation deteriorated. • Damage initiation and progression at interface lead to a buckling failure. - Abstract: Thermal barrier coating systems (TBCs) including of chemical vapor deposited (Ni, Pt)Al bond coat with grit blasting process and electron beam physical vapor deposited Y2O3-stabilized-ZrO2 (YSZ) ceramic coating were investigated. The phase structures, surface and cross-sectional morphologies, thermal shock behaviors and residual stresses of the coatings were studied in detail. Grain boundary ridges still remain on the surface of bond coat prior to the deposition of the ceramic coating, which are shown to be the major sites for spallation damage initiation in TBCs. When these ridges are mostly removed, they appear some of cavities formation and then the damage initiation mode is deteriorated. Damage initiation and progression occurs at the bond coat to thermally grown oxide (TGO) interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface during cooling. The suppressed cavities formation, the removed ridges at the grain boundaries, the relative high TGO to bond coat interface toughness, the uniform growth behavior of TGO thickening and the lower of the residual stress are the primary factors for prolonging the lifetime of TBCs

  2. Thermal shock behavior of platinum aluminide bond coat/electron beam-physical vapor deposited thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Zhenhua, E-mail: zhxuciac@163.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Dai, Jianwei [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Niu, Jing [Shenyang Liming Aero-engine (Group) Corporation Ltd., Institute of Metallurgical Technology, Technical Center, Shengyang 110043 (China); Li, Na; Huang, Guanghong; He, Limin [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China)

    2014-12-25

    Highlights: • TBCs of (Ni, Pt)Al bond coat with grit blasting process and YSZ ceramic coating. • Grain boundary ridges are the sites for spallation damage initiation in TBCs. • Ridges removed, cavities formation appeared and the damage initiation deteriorated. • Damage initiation and progression at interface lead to a buckling failure. - Abstract: Thermal barrier coating systems (TBCs) including of chemical vapor deposited (Ni, Pt)Al bond coat with grit blasting process and electron beam physical vapor deposited Y{sub 2}O{sub 3}-stabilized-ZrO{sub 2} (YSZ) ceramic coating were investigated. The phase structures, surface and cross-sectional morphologies, thermal shock behaviors and residual stresses of the coatings were studied in detail. Grain boundary ridges still remain on the surface of bond coat prior to the deposition of the ceramic coating, which are shown to be the major sites for spallation damage initiation in TBCs. When these ridges are mostly removed, they appear some of cavities formation and then the damage initiation mode is deteriorated. Damage initiation and progression occurs at the bond coat to thermally grown oxide (TGO) interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface during cooling. The suppressed cavities formation, the removed ridges at the grain boundaries, the relative high TGO to bond coat interface toughness, the uniform growth behavior of TGO thickening and the lower of the residual stress are the primary factors for prolonging the lifetime of TBCs.

  3. Environmental Barrier Coatings for Turbine Engines: A Design and Performance Perspective

    Science.gov (United States)

    Zhu, Dongming; Fox, Dennis S.; Ghosn, Louis; Smialek, James L.; Miller, Robert A.

    2009-01-01

    Ceramic thermal and environmental barrier coatings (TEBC) for SiC-based ceramics will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating long-term durability remains a major concern with the ever-increasing temperature, strength and stability requirements in engine high heat-flux combustion environments, especially for highly-loaded rotating turbine components. Advanced TEBC systems, including nano-composite based HfO2-aluminosilicate and rare earth silicate coatings are being developed and tested for higher temperature capable SiC/SiC ceramic matrix composite (CMC) turbine blade applications. This paper will emphasize coating composite and multilayer design approach and the resulting performance and durability in simulated engine high heat-flux, high stress and high pressure combustion environments. The advances in the environmental barrier coating development showed promise for future rotating CMC blade applications.

  4. Improved oxidation resistance of thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K.G.; Hertter, M. [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Werkstoffe im Maschinenbau

    1999-11-01

    In order to improve the engine output and the efficiency of gas turbines, optimized thermal barrier coatings (TBCs) are required to protect the metallic components at high temperatures. In common TBC-systems, consisting of a Ni-base alloy substrate/MCrAlY-bond coat/ZrO{sub 2}7 wt.% Y{sub 2}O{sub 3} top coat, an oxide layer grows at the interface bond coat/ceramic under high temperature service, which limits the life of these coatings. In this paper the oxidation resistance of a new triplex TBC-system, consisting of a CoNiCrAlY-bond coat/Pt-modified aluminide coating/ZrO{sub 2}7 wt.% Y{sub 2}O{sub 3}top coat is compared with that of a common TBC-system. The as-coated Pt-aluminide coating consists of an outer region of PtAl{sub 2}+(CoNiPt)Al followed by a single phase layer of (CoNiPt)Al. The results of the oxidation tests at 1000, 1050 and 1100 C in air show excellent oxidation resistance of the triplex TBC-system with the thickest investigated Pt-aluminide coating. In particular, a 28 {mu}m thick Pt-aluminide coating allows the thickness of the oxide layers to be reduced up to 70% compared to the common TBC after 500 h at all examined temperatures. After heat treatment the coating systems were investigated by SEM, EDX and X-ray analysis. Annealing tests with Al{sub 2}O{sub 3} powder indicate which mechanism is probably responsible for the improved oxidation resistance of platinum additions. Platinum is evidently capable of decomposing aluminum oxide at temperatures above 900 C. (orig.)

  5. Ceramic vane drive joint

    Science.gov (United States)

    Smale, Charles H. (Inventor)

    1981-01-01

    A variable geometry gas turbine has an array of ceramic composition vanes positioned by an actuating ring coupled through a plurality of circumferentially spaced turbine vane levers to the outer end of a metallic vane drive shaft at each of the ceramic vanes. Each of the ceramic vanes has an end slot of bow tie configuration including flared end segments and a center slot therebetween. Each of the vane drive shafts has a cross head with ends thereof spaced with respect to the sides of the end slot to define clearance for free expansion of the cross head with respect to the vane and the cross head being configured to uniformly distribute drive loads across bearing surfaces of the vane slot.

  6. Hard gradient (Ti,Al,SiN coating deposited on composite tool materials

    Directory of Open Access Journals (Sweden)

    T. Gawarecki

    2009-04-01

    Full Text Available Purpose: This paper presents investigation of gradient coating of (Ti,Al,SiN deposited on the Al2O3+SiC(w oxide ceramics substrate deposited with the PVD process.Design/methodology/approach: Structure of substrate and coating was investigated with use of scanning electron microscopy (SEM; The X-Ray Photoelectron Spectrometry (XPS and Auger Electron Spectrometry (AES examinations was carried out for proving the gradient character of the (Ti,Al,SiN coating. The investigation includes also microhardness and roughness tests of the deposited coating and used substrate. Scratch test results was analysed to introduce adherence of the investigated coating.Findings: Gradient structure and main properties of the investigated materials were introduced. It has been stated, that properties of the coated with gradient (Ti,Al,SiN coating oxide tool ceramic increase in comparison with uncoated material.Practical implications: Depositing the wear resistant gradient coating onto the Al2O3+SiC(w oxide tool ceramic results in a significant increase of the surface layer microhardness, contributing most probably in this way in machining to the decrease of the wear intensity of cutting tools’ flanks made from the Al2O3+SiC(w oxide tool ceramic.Originality/value: Gradient coatings are an innovative idea. The composition, microstructure and properties of gradient materials change continuously from the surface to the interior of the material.

  7. The possibility of giant dielectric materials for multilayer ceramic capacitors

    OpenAIRE

    Ishii, Tatsuya; Endo, Makoto; Masuda, Kenichiro; Ishida, Keisuke

    2013-01-01

    There have been numerous reports on discovery of giant dielectric permittivity materials called internal barrier layer capacitor in the recent years. We took particular note of one of such materials, i.e., BaTiO3 with SiO2 coating. It shows expressions of giant electric permittivity when processed by spark plasma sintering. So we evaluated various electrical characteristics of this material to find out whether it is applicable to multilayer ceramic capacitors. Our evaluation revealed that the...

  8. Catalyzed Ceramic Burner Material

    Energy Technology Data Exchange (ETDEWEB)

    Barnes, Amy S., Dr.

    2012-06-29

    period in accomplishing these objectives. Our work in the area of Pd-based, methane oxidation catalysts has led to the development of highly active catalysts with relatively low loadings of Pd metal using proprietary coating methods. The thermal stability of these Pd-based catalysts were characterized using SEM and BET analyses, further demonstrating that certain catalyst supports offer enhanced stability toward both PdO decomposition and/or thermal sintering/growth of Pd particles. When applied to commercially available fiber mesh substrates (both metallic and ceramic) and tested in an open-air burner, these catalyst-support chemistries showed modest improvements in the NOx emissions and radiant output compared to uncatalyzed substrates. More significant, though, was the performance of the catalyst-support chemistries on novel media substrates. These substrates were developed to overcome the limitations that are present with commercially available substrate designs and increase the gas-catalyst contact time. When catalyzed, these substrates demonstrated a 65-75% reduction in NOx emissions across the firing range when tested in an open air burner. In testing in a residential boiler, this translated into NOx emissions of <15 ppm over the 15-150 kBtu/hr firing range.

  9. Supported microporous ceramic membranes

    Science.gov (United States)

    Webster, E.; Anderson, M.

    1993-12-14

    A method for the formation of microporous ceramic membranes onto a porous support includes placing a colloidal suspension of metal or metal oxide particles on one side of the porous support and exposing the other side of the porous support to a drying stream of gas or a reactive gas stream so that the particles are deposited on the drying side of the support as a gel. The gel so deposited can be sintered to form a supported ceramic membrane useful for ultrafiltration, reverse osmosis, or molecular sieving having mean pore sizes less than 100 Angstroms. 4 figures.

  10. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  11. Y-TZP ceramics for artificial joint replacements.

    Science.gov (United States)

    Piconi, C; Burger, W; Richter, H G; Cittadini, A; Maccauro, G; Covacci, V; Bruzzese, N; Ricci, G A; Marmo, E

    1998-08-01

    Due to their excellent mechanical properties, Yttria-stabilized Tetragonal Zirconia Polycrystal ceramics (Y-TZP) are used in ball heads for Total Hip Replacements. It is known that Y-TZP materials may show strength degradation due to ageing or to hydrothermal treatment. Also high wear of UHMWPE sockets coupled to steam sterilized Y-TZP ball heads after a short implantation period was recently reported. This effect may be related to ball head surface phase transformation, due to corrosive attack. The aim of this study is the evaluation of Y-TZP ceramics stability. Y-TZP made out of Yttria coated powders were aged at 140 degrees C under 0.2 MPa water pressure, in Ringer's solution at 37 degrees C, in NZW rabbits. Samples made out Yttria coated powders show lower strength degradation than samples made out coprecipitated powders, and UHMWPE discs coupled to Y-TZP rings made out coated powders do not show increase in wear after repeated sterilization cycles of the ceramic rings. PMID:9794524

  12. Deformation of a dental ceramic following adhesive cementation.

    LENUS (Irish Health Repository)

    2010-01-01

    Stress-induced changes imparted in a \\'dentin-bonded-crown\\' material during sintering, annealing, pre-cementation surface modification, and resin coating have been visualized by profilometry. The hypothesis tested was that operative techniques modify the stressing pattern throughout the material thickness. We polished the upper surfaces of 10 ceramic discs to remove surface imperfections before using a contact profilometer (40-nm resolution) to measure the \\'flatness\\'. Discs were re-profiled after annealing and after alumina particle air-abrasion and resin-coating of the \\'fit\\' surface. Polished surfaces were convex, with a mean deflection of 8.4 + or - 1.5 microm. Mean deflection was significantly reduced (P = 0.029) following alumina particle air-abrasion and increased (P < 0.001) on resin-coating. Polishing induced a tensile stress state, resulting in surface convexity. Alumina particle air-abrasion reduced the relative tensile stress state of the contralateral polished surface. Resin-polymerization generated compression within the resin-ceramic \\'hybrid layer\\' and tension in the polished surface and is likely to contribute to the strengthening of ceramics by resin-based cements.

  13. Silicone Resin Applications for Ceramic Precursors and Composites

    Directory of Open Access Journals (Sweden)

    Masaki Narisawa

    2010-06-01

    Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

  14. Ceramic-lined compound copper pipe prepared by SHS process

    Institute of Scientific and Technical Information of China (English)

    FU Han-guang; JIANG Zhi-qiang; ZHANG Xiao-hong

    2004-01-01

    Self-propagating high-temperature synthesis(SHS) is a new kind of material synthesis technique, and has characteristics with respect to low energy consumption, short synthetizing time, high production quantity, high product purity and no environmental pollution. When SHS combines with centrifugal casting, ceramic-lined compound copper pipe(CLCCP) can be produced, the inner surface of copper pipe can produce ceramic coatings having good wear and corrosion resistance. In order to increase the densification degree, combining strength and toughness of ceramic layer, the effects of additives such as SiO2, CrO3, Na2B4O7 and ZrO2 are researched, adding SiO2 and CrO3 in thermite, the densification degree of ceramic layer increases, adding Na2 B4 O7 in thermite can increase combining strength, adding ZrO2 in thermite can increase the toughness of ceramic layer. CLCCP is used in tubular billet crystallizer, having excellent service effects and decreasing the production cost of tubular billet.

  15. Investigation of Coating Capability of Composite Materials

    Directory of Open Access Journals (Sweden)

    Yelda Akçin

    2013-07-01

    Full Text Available Nowadays, composite materials are widely used in the sectors that are overrated high strength / density and high elasticity modulus / density ratios such as defense industry, marine transportation, automotive and aerospace industry. However, because of the surface properties such as tribological behavior and low wear resistance their application areas are limited. Coating is the prominent process in order to improve these properties of the materials. In this study, hard ceramic powders (Al2O3 + TiO2 and CrO3 are coated to surface of glass fiber and carbon fiber reinforced epoxy matrix composite materials with plasma spray coating method started to be widely used todays and physical, mechanical and metallographic properties of obtained coatings were examined.

  16. Statistic><Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede

    2008-01-01

    Co-organizer for and participant at the exhibition: Statistic><Ceramics The Röhsska Museum of Design and Decorative Arts; Gothenborg 5/2-16/3 2008 Museum fur Kunst und Gewerbe, Hamburg 3/4-27/4 2008...

  17. Ceramic tubesheet design analysis

    Energy Technology Data Exchange (ETDEWEB)

    Mallett, R.H.; Swindeman, R.W.

    1996-06-01

    A transport combustor is being commissioned at the Southern Services facility in Wilsonville, Alabama to provide a gaseous product for the assessment of hot-gas filtering systems. One of the barrier filters incorporates a ceramic tubesheet to support candle filters. The ceramic tubesheet, designed and manufactured by Industrial Filter and Pump Manufacturing Company (EF&PM), is unique and offers distinct advantages over metallic systems in terms of density, resistance to corrosion, and resistance to creep at operating temperatures above 815{degrees}C (1500{degrees}F). Nevertheless, the operational requirements of the ceramic tubesheet are severe. The tubesheet is almost 1.5 m in (55 in.) in diameter, has many penetrations, and must support the weight of the ceramic filters, coal ash accumulation, and a pressure drop (one atmosphere). Further, thermal stresses related to steady state and transient conditions will occur. To gain a better understanding of the structural performance limitations, a contract was placed with Mallett Technology, Inc. to perform a thermal and structural analysis of the tubesheet design. The design analysis specification and a preliminary design analysis were completed in the early part of 1995. The analyses indicated that modifications to the design were necessary to reduce thermal stress, and it was necessary to complete the redesign before the final thermal/mechanical analysis could be undertaken. The preliminary analysis identified the need to confirm that the physical and mechanical properties data used in the design were representative of the material in the tubesheet. Subsequently, few exploratory tests were performed at ORNL to evaluate the ceramic structural material.

  18. Ceramic Laser Materials

    Energy Technology Data Exchange (ETDEWEB)

    Soules, T F; Clapsaddle, B J; Landingham, R L; Schaffers, K I

    2005-02-15

    Transparent ceramic materials have several major advantages over single crystals in laser applications, not the least of which is the ability to make large aperture parts in a robust manufacturing process. After more than a decade of working on making transparent YAG:Nd, Japanese workers have recently succeeded in demonstrating samples that performed as laser gain media as well as their single crystal counterparts. Since then several laser materials have been made and evaluated. For these reasons, developing ceramic laser materials is the most exciting and futuristic materials topic in today's major solid-state laser conferences. We have established a good working relationship with Konoshima Ltd., the Japanese producer of the best ceramic laser materials, and have procured and evaluated slabs designed by us for use in our high-powered SSHCL. Our measurements indicate that these materials will work in the SSHCL, and we have nearly completed retrofitting the SSHCL with four of the largest transparent ceramic YAG:Nd slabs in existence. We have also begun our own effort to make this material and have produced samples with various degrees of transparency/translucency. We are in the process of carrying out an extensive design-of-experiments to establish the significant process variables for making transparent YAG. Finally because transparent ceramics afford much greater flexibility in the design of lasers, we have been exploring the potential for much larger apertures, new materials, for example for the Mercury laser, other designs for SSHL, such as, edge pumping designs, slabs with built in ASE suppression, etc. This work has just beginning.

  19. Sprayed coatings

    Science.gov (United States)

    Steffens, H. D.

    1980-03-01

    Thermal spraying is shown to be an efficient means for the protection of surface areas against elevated temperature, wear, corrosion, hot gas corrosion, and erosion in structural aircraft components. Particularly in jet engines, numerous parts are coated by flame, detonation, or plasma spraying techniques. The applied methods of flame, detonation, and plasma spraying are explained, as well as electric arc spraying. Possibilities for spray coatings which meet aircraft service requirements are discussed, as well as methods for quality control, especially nondestructive test methods. In particular, coating characteristics and properties obtained by different spray methods are described, and special attention is paid to low pressure plasma spraying.

  20. Mechanical and Tribological Properties of Carbon-Based Graded Coatings

    OpenAIRE

    Kot, M; Ł. Major; Lackner, J. M.; K. Chronowska-Przywara; Janusz, M.; Rakowski, W

    2016-01-01

    The paper presents research on coatings with advanced architecture, composed of a Cr/Cr2N ceramic/metal multilayer and graded carbon layers with varying properties from Cr/a-C:H to a-C:N. The microstructure of the coatings was analysed using transmission electron microscopy and Energy Dispersive Spectroscopy, the mechanical properties were tested by nanoindentation, spherical indentation, and scratch testing, and tribological tests were also conducted. The proper selection of subsequent layer...