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Sample records for cementless forged titanium

  1. Initial mechanical stability of cementless highly-porous titanium tibial components

    Energy Technology Data Exchange (ETDEWEB)

    Stone, Timothy Brandon [Los Alamos National Laboratory; Amer, Luke D [Los Alamos National Laboratory; Warren, Christopher P [Los Alamos National Laboratory; Cornwell, Phillip [Los Alamos National Laboratory; Meneghini, R Michael [UNIV OF CONNECTICUT HEALTH CENTER

    2008-01-01

    Cementless fixation in total knee replacement has seen limited use since reports of early failure surfaced in the late 80s and early 90s. However the emergence of improved biomaterials, particularly porous titanium and tantalum, has led to a renewed interest in developing a cementless tibial component to enhance long-term survivorship of the implants. Cement is commonly employed to minimize micromotion in new implants but represents a weak interface between the implant and bone. The elimination of cement and application of these new biomaterials, which theoretically provide improved stability and ultimate osseointegration, would likely result in greater knee replacement success. Additionally, the removal of cement from the procedure would help minimize surgical durations and get rid of the time needed for curing, thereby the chance of infection. The purpose of this biomechanical study was twofold. The first goal was to assess whether vibration analysis techniques can be used to evaluate and characterize initial mechanical stability of cementless implants more accurately than the traditional method of micromotion determination, which employs linear variable differential transducers (LVDTs). Second, an evaluative study was performed to determine the comparative mechanical stability of five designs of cementless tibial components under mechanical loading designed to simulate in vivo forces. The test groups will include a cemented Triathlon Keeled baseplate control group, three different 2-peg cementless baseplates with smooth, mid, and high roughnesses and a 4-peg cement/ess baseplate with mid-roughness.

  2. Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-04-01

    Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

  3. Cementless Titanium Mesh Fixation of Osteoporotic Burst Fractures of the Lumbar Spine Leads to Bony Healing: Results of an Experimental Sheep Model

    Directory of Open Access Journals (Sweden)

    Anica Eschler

    2016-01-01

    Full Text Available Introduction. Current treatment strategies for osteoporotic vertebral compression fractures (VCFs focus on cement-associated solutions. Complications associated with cement application are leakage, embolism, adjacent fractures, and compromise in bony healing. This study comprises a validated VCF model in osteoporotic sheep in order to (1 evaluate a new cementless fracture fixation technique using titanium mesh implants (TMIs and (2 demonstrate the healing capabilities in osteoporotic VCFs. Methods. Twelve 5-year-old Merino sheep received ovariectomy, corticosteroid injections, and a calcium/phosphorus/vitamin D-deficient diet for osteoporosis induction. Standardized VCFs (type AO A3.1 were created, reduced, and fixed using intravertebral TMIs. Randomly additional autologous spongiosa grafting (G1 or no augmentation was performed (G2, n=6 each. Two months postoperatively, macroscopic, micro-CT and biomechanical evaluation assessed bony consolidation. Results. Fracture reduction succeeded in all cases without intraoperative complications. Bony consolidation was proven for all cases with increased amounts of callus development for G2 (58.3%. Micro-CT revealed cage integration. Neither group showed improved results with biomechanical testing. Conclusions. Fracture reduction/fixation using TMIs without cement in osteoporotic sheep lumbar VCF resulted in bony fracture healing. Intravertebral application of autologous spongiosa showed no beneficial effects. The technique is now available for clinical use; thus, it offers an opportunity to abandon cement-associated complications.

  4. Hydroxyapatite in total hip arthroplasty. Our experience with a plasma spray porous titanium alloy/hydroxyapatite double-coated cementless stem

    Science.gov (United States)

    Castellini, Iacopo; Andreani, Lorenzo; Parchi, Paolo Domenico; Bonicoli, Enrico; Piolanti, Nicola; Risoli, Francesca; Lisanti, Michele

    2016-01-01

    Summary Purpose Total hip arthroplasty could fail due to many factors and one of the most common is the aseptic loosening. In order to achieve an effective osseointegration and reduce risk of lossening, the use of cemented implant, contact porous bearing surface and organic coating were developed. Aim of this study was to evaluate clinical and radiological mid-term outcomes of a porous titanium alloy/hydroxyapatite double coating manufactured cementless femoral stem applied with “plasma spray” technique and to demonstrate the possibility to use this stem in different types of femoral canals. Methods Between January 2008 and December 2012, 240 consecutive primary total hip arthroplasties (THAs) were performed using a porous titanium alloy/hydroxyapatite double coating manufactured cementless femoral stem. 182 patients were examined: 136 were females (74.7%) and 46 males (25.2%); average age was 72 years old (ranging from 26 to 92 years old). For each patient, Harris Hip Scores (HHS) and Womac Scores were collected. All X-ray images were analyzed in order to demonstrate stem survival rate and subsidence. Results Harris Hip Score was good or excellent in 85% of the cases (average 90%) and mean WOMAC score was 97.5 (ranging from 73.4 to 100). No cases of early/late infection or periprosthetic fracture were noticed, with an excellent implant survival rate (100%) in a mean period of 40 months (ranging from 24 and 84 months). 5 cases presented acute implant dislocation, 2 due to wrong cup positioning in a dysplastic acetabulum and 3 after ground level fall. Dorr classification of femoral geometry was uses and the results were: 51 type A bone, 53 type B bone and 78 type C bone. Stem subsidence over 2 mm was considered as a risk factor of future implant loosening and was evidenced in 3 female patients with type C of Dorr classification. No radiolucencies signs around the proximally coated portion of stem or proximal reabsorption were visible during the radiographic

  5. Manufacturing of Precision Forgings by Radial Forging

    Science.gov (United States)

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-01

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  6. Effects of femoral component material properties on cementless fixation in total hip arthroplasty. A comparison study between carbon composite, titanium alloy, and stainless steel.

    Science.gov (United States)

    Otani, T; Whiteside, L A; White, S E; McCarthy, D S

    1993-02-01

    Carbon-fiber-reinforced-carbon composite material is an attractive implant material because its modulus of elasticity can be made similar to that of cortical bone. This study investigated the effect of femoral prosthesis elastic modulus on cementless implant fixation. Distal, as well as proximal, relative micromovements between implant and bone were measured in two testing protocols (axial-load and torsional-load), comparing identically shaped carbon composite (modulus of elasticity = 18.6 GPa), Ti6Al4V (100 GPa), and 630 stainless steel (200 GPa) prostheses. In the axial-load test, proximal mediolateral micromotions were significantly larger in the flexible composite stem than in the two metals. In the torsional-load test, rotational micromotions and "slop" displacements in the flexible stem were significantly larger proximally and significantly smaller distally than in the two metals. While these results suggest that proximal stress transfer may be improved by a flexible stem, they raise the possibility of increased proximal micromotion, and suggest that improved proximal fixation may be necessary to achieve clinical success with flexible composite femoral components.

  7. Good performance of a titanium femoral component in cementless hip arthroplasty in younger patients: 97 arthroplasties followed for 5-11 years

    DEFF Research Database (Denmark)

    Jacobsen, Steffen; Jensen, Frank Krieger; Poulsen, Klaus

    2003-01-01

    We performed 97 uncemented primary total hip arthroplasties in 80 patients having an average age of 50 years. The femoral implant was a titanium stem with a proximal circumferential plasma spray-coating. Three different acetabular components were used: a threaded and partly porous-coated design...... osteolysis associated with a deep infection, but no signs of proximal loosening. 3 femora had areas of minor proximal osteolysis. 16 acetabular components (14 threaded) had been revised in 13 patients. The average Harris hip score was 91 points at the latest follow-up. We conclude that the uncemented...... titanium femoral component with a circumferential porous coating performed well in these patients, most of whom were young. As reported previously, aseptic loosening of threaded acetabular components was common....

  8. Microstructural evolutions in warm compression of Betacez and 6246 titanium alloys and influence of the forging on the transformation {beta} {yields} {alpha}; Evolutions microstructurales en compression a chaud des alliages de titane Betacez et 6246 et influence du forgeage sur la transformation {beta} {yields} {alpha}

    Energy Technology Data Exchange (ETDEWEB)

    Chaussy Mraizika, F.

    1996-06-26

    The relations between the thermomechanical ranges and the microstructures of titanium alloys are still insufficient. This work proposes to improve the knowledge of structural state coming from the {beta} forging and the ulterior transformation {beta} to {alpha}+{beta}. The influence of the two parameters, rate and strain speed, on the microstructural and textural evolutions appear during the forging and also during the {beta}/{alpha} transformation are systematically studied. The two titanium alloys which are studied are Betacez titanium alloy and the 6246 titanium alloy. (N.C.)

  9. Cementless Hydroxyapatite Coated Hip Prostheses

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    Antonio Herrera

    2015-01-01

    Full Text Available More than twenty years ago, hydroxyapatite (HA, calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality.

  10. Instant forgedUI starter

    CERN Document Server

    Luiz, Joseandro

    2013-01-01

    Get to grips with a new technology, understand what it is and what it can do for you, and then get to work with the most important features and tasks.The book is a Starter guide to learning ForgedUI. This book will start by unfolding the installation and creating a simple application using Titanium and ForgedUI, followed by taking you through the features to model an engaging UI and generate multi-platform code with Titanium, while covering the best design practice for Apple and Android application development. Last but not least, you will also come across the available resources where you can

  11. Antibacterial Efficacy of a New Gentamicin-Coating for Cementless Prostheses Compared to Gentamicin-Loaded Bone Cement

    NARCIS (Netherlands)

    Neut, Danielle; Dijkstra, Rene J. B.; Thompson, Jonathan I.; van der Mei, Henny C.; Busscher, Henk J.

    2011-01-01

    Cementless prostheses are increasingly popular but require alternative prophylactic measures than the use of antibiotic-loaded bone cements. Here, we determine the 24-h growth inhibition of gentamicin-releasing coatings from grit-blasted and porous-coated titanium alloys, and compare their antibacte

  12. Large head metal-on-metal cementless total hip arthroplasty versus 28mm metal-on-polyethylene cementless total hip arthroplasty: design of a randomized controlled trial

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    van Raaij Jos JAM

    2008-10-01

    Full Text Available Abstract Background Osteoarthritis of the hip is successfully treated by total hip arthroplasty with metal-on-polyethylene articulation. Polyethylene wear debris can however lead to osteolysis, aseptic loosening and failure of the implant. Large head metal-on-metal total hip arthroplasty may overcome polyethylene wear induced prosthetic failure, but can increase systemic cobalt and chromium ion concentrations. The objective of this study is to compare two cementless total hip arthroplasties: a conventional 28 mm metal-on-polyethylene articulation and a large head metal-on-metal articulation. We hypothesize that the latter arthroplasties show less bone density loss and higher serum metal ion concentrations. We expect equal functional scores, greater range of motion, fewer dislocations, fewer periprosthetic radiolucencies and increased prosthetic survival with the metal-on-metal articulation. Methods A randomized controlled trial will be conducted. Patients to be included suffer from non-inflammatory degenerative joint disease of the hip, are aged between 18 and 80 and are admitted for primary cementless unilateral total hip arthroplasty. Patients in the metal-on-metal group will receive a cementless titanium alloy acetabular component with a cobalt-chromium liner and a cobalt-chromium femoral head varying from 38 to 60 mm. Patients in the metal-on-polyethylene group will receive a cementless titanium alloy acetabular component with a polyethylene liner and a 28 mm cobalt-chromium femoral head. We will assess acetabular bone mineral density by dual energy x-ray absorptiometry (DEXA, serum ion concentrations of cobalt, chromium and titanium, self reported functional status (Oxford hip score, physician reported functional status and range of motion (Harris hip score, number of dislocations and prosthetic survival. Measurements will take place preoperatively, perioperatively, and postoperatively (6 weeks, 1 year, 5 years and 10 years. Discussion

  13. Higher reliability of triple-phase bone scintigraphy in cementless total hip arthroplasty compared to cementless bipolar hemiarthroplasty

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    Burak Yoldas

    2016-09-01

    Conclusions: Due to the higher sensitivity, specificity and accuracy, TPBS has a more reliable diagnostic value for cementless THA in the diagnosis of periprosthetic infection compared to cementless BHA.

  14. Comparison of a novel porous titanium construct (Regenerex®) to a well proven porous coated tibial surface in cementless total knee arthroplasty - A prospective randomized RSA study with two-year follow-up

    DEFF Research Database (Denmark)

    Winther, Nikolaj S; Jensen, Claus L; Jensen, Claus M

    2016-01-01

    BACKGROUND: Regenerex is a novel porous titanium construct with a three-dimensional porous structure and biomechanical characteristics close to that of normal trabecular bone. The aim of this study was to compare this novel construct to a well-proven porous plasma sprayed tibial (PPS) implant aft.......04). CONCLUSION: In conclusion the Regenerex implant could prove an effective scaffold material for coating of uncemented implants but did no better than the PPS component at 24months of follow-up. ClinicalTrials.gov identifier: NCT01936415....

  15. 锻造与轧制工艺对纯钛组织与力学性能的影响%Comparison of microstructures and mechanical properties between forging and rolling processes for commercially pure titanium

    Institute of Scientific and Technical Information of China (English)

    徐春; 朱文峰

    2012-01-01

    In order to reveal the differences caused by forging and rolling process for titanium ingots,hot compression behavior,mechanical properties and the microstructures of forged billets and rolled ones were investigated in detail using Gleeble-1500 thermal mechanical simulator,universal testing machine and optical microscope (OM).The compression deformation experimental data of commercially pure titanium (CP-Ti) were mapped to be a Tvs lg(ε) diagram in which data fall into three distinct regions,i.e.,three-stage work hardening,two-stage work hardening and flow softening,which can be separated by border lines at 17.5 and 15.4 for lg Z,where Z represents the Zener-Hollomon parameter.The deformation twin is found to have higher Z-value corresponding to the work hardening region.The differences in microstructures and mechanical properties for two kinds of billets indicate that forged billet consists of deformation twins and some twin intersections,and many twins cross the grain boundaries.However,nearly no twins can be seen in the microstructure of billet formed by rolling under optical microscope (OM),but there are equiaxed and platelike grains.Tensile tests and Vickers hardness test indicate that yield strength,tensile strength and microhardness of the samples after forging are higher than those after rolling.%为了研究锻造和轧制这两种开坯工艺对纯钛板坯组织和性能的影响,在Gleeble-1500热模拟实验机上进行热压缩实验,通过单向拉伸实验测试锻造和轧制后板料的力学性能,在光学显微镜下观察采用两种开坯工艺加工后的显微组织.以变形温度(T)和应变速率的对数(lg(ε))为坐标作图,根据lgZ值的斜率,即15.4和17.5,能够将纯钛塑性变形分成3个区,即三阶段加工硬化区、二阶段加工硬化区和流动软化区.在较高Z值的两种加工硬化区会有变形孪晶出现.两种开坯生产工艺对纯钛板坯组织和性能的影响主要体现在:锻坯微观组织出

  16. Titanium

    DEFF Research Database (Denmark)

    Fage, Simon W; Muris, Joris; Jakobsen, Stig S;

    2016-01-01

    most of the studies reviewed have important limitations, Ti seems not to penetrate a competent skin barrier, either as pure Ti, alloy, or as Ti oxide NPs. However, there are some indications of Ti penetration through the oral mucosa. We conclude that patch testing with the available Ti preparations......Exposure to titanium (Ti) from implants and from personal care products as nanoparticles (NPs) is common. This article reviews exposure sources, ion release, skin penetration, allergenic effects, and diagnostic possibilities. We conclude that human exposure to Ti mainly derives from dental...... for detection of type IV hypersensitivity is currently inadequate for Ti. Although several other methods for contact allergy detection have been suggested, including lymphocyte stimulation tests, none has yet been generally accepted, and the diagnosis of Ti allergy is therefore still based primarily on clinical...

  17. Osseointegration: a review of the fundamentals for assuring cementless skeletal fixation

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    Isaacson BM

    2014-04-01

    Full Text Available Brad M Isaacson,1,2 Sujee Jeyapalina3,4 1Henry M Jackson Foundation for the Advancement of Military Medicine, 2The Center for Rehabilitation Sciences Research, Department of Physical Medicine and Rehabilitation, Uniformed Services University of Health Sciences, Bethesda, MD, USA; 3Department of Orthopedics, 4Orthopedic Research Laboratory, University of Utah, Salt Lake City, UT, USA Abstract: Direct skeletal fixation, termed osseointegration, has expanded in the last century and includes use in total joint replacements, the edentulous mandible and maxilla, and percutaneous osseointegrated prosthetics. Although it is well known that titanium and bone have the ability to form a durable bone–implant interface, new applications have emerged in the field of orthopedics, which requires a more thorough assessment of the literature. This review aims to introduce the basic biological principles for attaining osseointegration and discusses the major factors for assuring successful cementless fixation. Keywords: osseointegration, bone, skeletal attachment, total joint replacements, dental implants, percutaneous

  18. Improved design of cementless hip stems using two-dimensional functionally graded materials.

    Science.gov (United States)

    Hedia, H S; Shabara, M A N; El-Midany, T T; Fouda, N

    2006-10-01

    Increasingly, it is acknowledged that bone resorption around cementless hip implants may cause future problems. The solution is frequently sought in reducing implant stiffness. However, this confronts the designer with a true design conflict: how to reduce the stiffness without excessively loading the proximal bone/prosthesis interface? The aim of this work is to improve the design of cementless hip stem material, using two-dimensional (2D) functionally graded material (FGM) concept in order to solve the above problems. Two models were used in this analysis, using three materials with different elastic moduli, E(1), E(2), and E(3). In model I, the elastic moduli E(1) and E(2) gradually change along the upper stem surface, while E(3) is maintained constant along all the lower surface of the stem. However, in model II, the elastic moduli E(1) and E(2) gradually change along the lower stem surface, while E(3) is maintained constant all along the upper stem surface. It is found that the recommended model is model I, which has three distinct materials of hydroxyapatite, Bioglass, and collagen. The recommended design of 2D FGM is expected to reduce the stress shielding by 91% and 12%, respectively, compared with titanium stem and model II of FGM. It is found that this new design reduces the maximum interface shear stress at the lateral and medial sides of the femur by about 50%, compared with titanium stem. Furthermore, the maximum interface shear stress is reduced by about 17% and 11% at the lateral and medial sides of the femur, respectively, compared with that of model II of FGM.

  19. A Femur-Implant Model for the Prediction of Bone Remodeling Behavior Induced by Cementless Stem

    Institute of Scientific and Technical Information of China (English)

    He Gong; Lingyan Kong; Rui Zhang; Juan Fang; Meisheng Zhao

    2013-01-01

    Bone remodeling simulation is an effective tool for the prediction of long-term effect of implant on the bone tissue,as well as the selection of an appropriate implant in terms of architecture and material.In this paper,a finite element model of proximal femur was develop.ed to simulate the structures of internal trabecular and cortical bones by incorporating quantitative bone functional adaptation theory with finite element analysis.Cementless stems made of titanium,two types of Functionally Graded Material (FGM) and flexible 'iso-elastic' material as comparison were implanted in the structure of proximal femur respectively to simulate the bone remodeling behaviors of host bone.The distributions of bone density,von Mises stress,and interface shear stress were obtained.All the prosthetic stems had effects on the bone remodeling behaviors of proximal femur,but the degrees of stress shielding were different.The amount of bone loss caused by titanium implant was in agreement with the clinical observation.The FGM stems caused less bone loss than that of the titanium stem,in which FGM I stem (titanium richer at the top to more HAP/Col towards the bottom) could relieve stress shielding effectively,and the interface shear stresses were more evenly distributed in the model with FGM I stem in comparison with those in the models with FGM II (titanium and bioglass) and titanium stems.The numerical simulations in the present study provided theoretical basis for FGM as an appropriate material of femoral implant from a biomechanical point of view.The next steps are to fabricate FGM stem and to conduct animal experiments to investigate the effects of FGM stem on the remodeling behaviors using animal model.

  20. Modified cementless total coxofemoral prosthesis: development, implantation and clinical evaluation

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    S.A. Arias

    2013-12-01

    Full Text Available The aim of this study was to modify canine coxofemoral prostheses and the clinical evaluation of the implantation. Fifteen canine hips and femora of cadavers were used in order to study the surface points of modification in prostheses and develop a perforation guide. Femoral stems and acetabular components were perforated and coated with biphasic calcium phosphate layer. Twelve young adult male mongrel dogs were implanted with coxofemoral prostheses. Six were operated upon and implanted with cemented canine modular hip prostheses, establishing the control group. The remaining six were implanted with a novel design of cementless porous tricalcic phosphate-hydroxyapatite coated hip prostheses. Clinical and orthopedic performance, complications, and thigh muscular hypotrophy were assessed up to the 120th post-operatory day. After 120 days, animals with cementless prostheses had similar clinical and orthopedic performance compared to the cemented group despite the increased pain thigh hypotrophy. Animals that underwent cementless hip prosthesis evidenced more pain, compared to animals with cemented hip prosthesis that required longer recuperation time. No luxations, two fractures and two isquiatic neurapraxies were identified in the course of the study. Using both the cemented and the bioactive coated cementless model were suitable to dogs, showing clinical satisfactory results. Osseointegration and biological fixation were observed in the animals with the modified cementless hip prosthesis.

  1. Cementless bipolar hemiarthroplasty in femoral neck fractures in elderly

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    SKS Marya

    2011-01-01

    Conclusion: Cementless bipolar hemiarthroplasty for femoral neck fractures in the very elderly permits early return to premorbid life and is not associated with any untoward cardiac event in the perioperative period. It can be considered a treatment option in this select group.

  2. Design optimization of cementless metal-backed cup prostheses using the concept of functionally graded material.

    Science.gov (United States)

    Hedia, H S; El-Midany, T T; Shabara, M A N; Fouda, N

    2006-09-01

    Metal backing has been widely used in acetabular cup design. A stiff backing for a polyethylene liner was initially believed to be mechanically favourable. Yet, recent studies of the load transfer around acetabular cups have shown that a stiff backing causes two problems. It generates higher stress peaks around the acetabular rim than those caused by full polyethylene cups and reduces the stresses transferred to the dome of the acetabulum causing stress shielding. The aim of this study is to overcome these two problems by improving the design of cementless metal-backed acetabular cups using the two-dimensional functionally graded material (FGM) concept through finite-element analysis and optimization techniques. It is found that the optimal 2D FGM model must have three bioactive materials of hydroxyapatite, Bioglass and collagen. This optimal material reduces the stress shielding at the dome of the acetabulum by 40% and 37% compared with stainless steel and titanium metal backing shells, respectively. In addition, using the 2D FGM model reduces the maximum interface shear stress in the bone by 31% compared to the titanium metal backing shell.

  3. Design optimization of cementless metal-backed cup prostheses using the concept of functionally graded material

    Energy Technology Data Exchange (ETDEWEB)

    Hedia, H S; El-Midany, T T; Shabara, M A N; Fouda, N [Production Engineering and M/C Design Department, Faculty of Engineering, Mansoura University, Mansoura (Egypt)

    2006-09-15

    Metal backing has been widely used in acetabular cup design. A stiff backing for a polyethylene liner was initially believed to be mechanically favourable. Yet, recent studies of the load transfer around acetabular cups have shown that a stiff backing causes two problems. It generates higher stress peaks around the acetabular rim than those caused by full polyethylene cups and reduces the stresses transferred to the dome of the acetabulum causing stress shielding. The aim of this study is to overcome these two problems by improving the design of cementless metal-backed acetabular cups using the two-dimensional functionally graded material (FGM) concept through finite-element analysis and optimization techniques. It is found that the optimal 2D FGM model must have three bioactive materials of hydroxyapatite, Bioglass and collagen. This optimal material reduces the stress shielding at the dome of the acetabulum by 40% and 37% compared with stainless steel and titanium metal backing shells, respectively. In addition, using the 2D FGM model reduces the maximum interface shear stress in the bone by 31% compared to the titanium metal backing shell.

  4. Modeling of Closed-Die Forging for Estimating Forging Load

    Science.gov (United States)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2017-02-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  5. Preparation of the Femoral Bone Cavity for Cementless Stems

    DEFF Research Database (Denmark)

    Hjorth, Mette H; Kold, Søren; Søballe, Kjeld;

    2016-01-01

    BACKGROUND: Short-term experimental and animal studies have confirmed superior fixation of cementless implants inserted with compaction compared to broaching of the cancellous bone. METHODS: Forty-four hips in 42 patients (19 men) were randomly operated using cementless hydroxyapatite-coated Bi......-Metric stems. Patients were followed with radiostereometric analysis at baseline, 6 and 12 weeks, 1, 2, and 5 years, and measurements of periprosthetic bone mineral density at baseline, 1, 2, and 5 years. Complications during the study period and clinical outcome measures of Harris Hip Score were recorded...... follow-ups (P > .13). The compaction group had significantly less bone loss than the broaching group in Gruen zone 3 (distal-lateral to the stem) at 1 and 5 years. No further differences in bone mineral density changes were found between groups up to 5 years after surgery. Complications throughout...

  6. PRIMARY CEMENTLESS TOTAL HIP ARTHROPLASTY IN ANKYLOSING SPONDYLITIS

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    Nageshwara Rao

    2015-12-01

    Full Text Available INTRODUCTION Ankylosing Spondylitis (AS, family of Spondyloarthritides (SpAs, is a chronic inflammatory disease affecting the axial skeleton, the entheses and occasionally the peripheral joints. The shoulders and hips are considered axial joints and involvement occurs in up to 50% of patients and is more common than involvement of the more distal joints. Aim of our study is to evaluate outcome of Cementless Total Hip Arthroplasty (THA in ankylosing spondylitis. MATERIALS AND METHODS We prospectively and retrospectively reviewed 27 hips in 20 patients who underwent cementless THA between 2007-2013. Mean age of patient was 31.5 years. We analysed demographic data, preoperative deformity, Harris Hip Score, ambulatory status, need for walking aids. RESULTS All patients experienced significant improvement in function, range of motion, posture and ambulation. Postoperative Harris Hip Score improved from 18.95 to 89.35; 90% are completely pain free, 5% have occasional discomfort and 5% have mild-to-moderate pain. CONCLUSION Cementless THA for deformed hips in young patients with AS is worthwhile surgical intervention, as it increases the mobility of the patient, improves the ability to sit comfortably, decrases the morbidity of the disease. However, the technically demanding nature of the procedure should not be underestimated.

  7. The new forging process of a wheel hub drop forging

    OpenAIRE

    A. Gontarz

    2006-01-01

    Purpose: The main purpose of the research was working out a new flashless forming process of wheel hubforging in three-slide forging press (TSFP). It was assumed that the new process would be more effective thanthe forging processes applied in typical forging machines.Design/methodology/approach: The designing of the new process was based on the simulation by finiteelement method with the assumption of 3D state of strain. Calculations were made mainly for the analysis of thematerial flow kine...

  8. The new forging process of a wheel hub drop forging

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2006-08-01

    Full Text Available Purpose: The main purpose of the research was working out a new flashless forming process of wheel hubforging in three-slide forging press (TSFP. It was assumed that the new process would be more effective thanthe forging processes applied in typical forging machines.Design/methodology/approach: The designing of the new process was based on the simulation by finiteelement method with the assumption of 3D state of strain. Calculations were made mainly for the analysis of thematerial flow kinematics and the process loads parameters. Experimental research were also made determiningthe dependency of clamping load in the function of forming load. On the basis of the analysis, the formingprocess of a wheel hub drop forging on the TSFP was worked out.Findings: The results of research confirmed the possibility of flashless forming process of wheel hub forgingin TSFP with axial cavities. The main parameters limiting the forming processes of wheel hub forgings are:permissible upsetting ratio and reciprocal relation of forming and clamping forces.Research limitations/implications: The further research within the range of determining force parameters fordifferent types of material and schemata of forming in TSFP were considered as purposeful. The works dealingwith analysis of forming processes of different types of products in order to classify drop forgings possible toform in this press will be examined.Practical implications: The comparison of the new forming process with the forging process on hammershowed majority of advantages which include: decrease of time and energy, decrease of drop forging weight andmachining, decrease of material consumption.Originality/value: The new process of wheel hub forging forming with axial cavities was worked out. Theparameters important during designing of forming processes in TSFP were provided. The relations betweenforces of forming tools were also determined.

  9. Breket titanium (Titanium bracket

    Directory of Open Access Journals (Sweden)

    Sianiwati Goenharto

    2005-09-01

    Full Text Available There has been a considerable discussion in the literature about corrosion and sensitivity to the nickel present in stainless steel brackets. Titanium has been heralded as a material totally compatible in the oral environment and superior in structural integrity compared to stainless steel. Many current applications in dentistry and medicine have made titanium an obvious choice for a possible substitute material. Titanium based brackets have shown excellent corrosion resistance and possessed good biocompatibility. Evaluation of titanium brackets for orthodontic therapy showed that titanium brackets were comparable to stainless steel brackets in passive and active configuration. Study about metallographic structure, hardness, bond strength to enamel substrate, etc. showed that titanium brackets exhibited a potential for clinical application. It was concluded that titanium brackets were suitable substitute for stainless steel brackets.

  10. Powder Metallurgy Forged Gear Development

    Science.gov (United States)

    1985-03-01

    Unclassified) 12. PERSONAL AUTHOR(S) D. H. Ro, B. L. Ferguson, S. Pillay, D. T. Ostberg 13a. TYPE OF REPORT 13b. TIME COVERED 14. DATE OF REPORT (Year, Month...Method Water Atomized SelecCion -Initial Alloy Distribution Prealloyed -Particle Size Distribution -100 Mesh kForging Quality) Uxmtpaction -Lubricant Zinc

  11. THE HIGH VOLUME REUSE OF HYBRID BIOMASS ASH AS A PRIMARY BINDER IN CEMENTLESS MORTAR BLOCK

    Directory of Open Access Journals (Sweden)

    Cheah Chee Ban

    2014-01-01

    Full Text Available High Calcium Wood Ash (HCWA and Pulverised Fuel Ash (PFA are by-products from the wood biomass and coal energy production which are produced in large quantity with combined annual production of 500 million tonnes. This poses a serious problem for disposal of the waste material especially at places where land is scarce. The prescribed study was aimed to examine the mineralogical phases and their respective amount present in the industrial wastes which governs the hydration mechanism towards self-sustained solidification of the ashes when used in combination. Besides, the influence of various forming pressure and hydrothermal treatment temperature on mechanical strength performance of HCWA-PFA cementless mortar blocks was also examined. In the study, the mechanical strength of the HCWA-PFA cementless mortar block produced using various forming pressure and hydrothermal treatment temperature was assessed in terms of compressive strength and dynamic modulus. The results of the study are indicative that HCWA is rich in calcium oxide and potassium oxide content. This enables the hybridization of HCWA with the amorphous silica and alumina rich PFA to form a solid geopolymer binder matrix for fabrication of cementless mortar block. Throughout the study, dimensionally and mechanically stable HCWA-PFA geopolymer mortar blocks were successfully produced by press forming and hydrothermal treatment method. Based on statistical analysis, the hydrothermal treatment temperature has a statistically insignificant effect on the mechanical strength of the HCWA-PFA cementless mortar blocks. The dominant factor which governs the mechanical strength of the HCWA-PFA cementless mortar blocks was found to be the hydraulic forming pressure. Moreover, it was found that hybridized HCWA-PFA can be recycled as the sole binder for fabrication of cementless concrete block which is a useful construction material.

  12. Study of bone remodeling of two models of femoral cementless stems by means of DEXA and finite elements

    Directory of Open Access Journals (Sweden)

    López-Prats Fernando

    2010-05-01

    Full Text Available Abstract Background A hip replacement with a cemented or cementless femoral stem produces an effect on the bone called adaptive remodelling, attributable to mechanical and biological factors. All of the cementless prostheses designs try to achieve an optimal load transfer in order to avoid stress-shielding, which produces an osteopenia. Long-term densitometric studies taken after implanting ABG-I and ABG-II stems confirm that the changes made to the design and alloy of the ABG-II stem help produce less proximal atrophy of the femur. The simulation with FE allowed us to study the biomechanical behaviour of two stems. The aim of this study was, if possible, to correlate the biological and mechanical findings. Methods Both models with prostheses ABG-I and II have been simulated in five different moments of time which coincide with the DEXA measurements: postoperative, 6 months, 1, 3 and 5 years, in addition to the healthy femur as the initial reference. For the complete comparative analysis of both stems, all of the possible combinations of bone mass (group I and group II of pacients in two controlled studies for ABG-I and II stems, respectively, prosthetic geometry (ABG-I and ABG-II and stem material (Wrought Titanium or TMZF were simulated. Results and Discussion In both groups of bone mass an increase of stress in the area of the cancellous bone is produced, which coincides with the end of the HA coating, as a consequence of the bottleneck effect which is produced in the transmission of loads, and corresponds to Gruen zones 2 and 6, where no osteopenia can be seen in contrast to zones 1 and 7. Conclusions In this study it is shown that the ABG-II stem is more effective than the ABG-I given that it generates higher tensional values on the bone, due to which proximal bone atrophy diminishes. This biomechanical behaviour with an improved transmission of loads confirmed by means of FE simulation corresponds to the biological findings obtained with

  13. Closed Die Hammer Forging of Inconel 718

    Directory of Open Access Journals (Sweden)

    S. Chenna Krishna

    2014-01-01

    Full Text Available A method for the production of Inconel 718 (IN-718 hemispherical domes by closed die hammer forging is proposed. Different combination of operations employed for production are as follows: (i preforging + final forging + air cooling, (ii preforging + final forging + controlled cooling, (iii direct forging + controlled cooling, and (iv direct forging + air cooling. Last three combinations yielded a crack free hemispherical dome. The forged hemispherical domes were solution annealed at 980°C for 1 h and air cooled. The grain size of the domes at all locations was finer than ASTM No 4. Mechanical properties of the forged dome in solution treated and aged condition (STA were better than feedstock used.

  14. Prediction of dynamic recrystalization and grain size of TC21 titanium alloy in βforging%TC21钛合金β锻动态再结晶行为及晶粒尺寸预测

    Institute of Scientific and Technical Information of China (English)

    余新平; 董洪波

    2015-01-01

    By using Gleeble3500 thermal simulation experiment machine , the isothermal and constant strain rate compression test of TC21 titanium alloy was conducted ,and its dynamic recrystallization behaviors were investigated with the deformation temper‐ature from 960℃ to 1020℃ and the strain rate of 0.001s-1 ,0.01s-1 ,0.1s-1 ,1s-1 . The results show that the dynamic recov‐ery and dynamic recrystallization phenomena occur in TC21 .It is found that ,when the strain rate is less than 0.1s-1 at a certain temperature , the grain size after dynamic recrystallization increases with the decreasing in the strain rate ;When the strain rate is 1s-1 ,almost the dynamic recovery exclusively occurs ;When the strain rate is constant ,with the increase of the temperature , the grain size by dynamic recrystallization is larger ;According to the relation between the flow stress and the temperature as well as strain rate ,the activation energy Q=258.6kJ/mol for TC21 dynamic recrystallization was obtained ;Via the analysis of ther‐mal simulation experiment data , the evolution model of dynamic recrystallization was established . Finally , both the grain size and the volume fraction of dynamic recrystallization in 975 ℃ hot forming were predicted based on DEFORM‐3D software . The relative error for grain size is within ± 10% ,and the accuracy of the model was verified .%采用Gleeble‐3500热模拟实验机对TC21钛合金进行等温恒应变速率的热模拟压缩实验,研究其在变形温度960℃~1020℃,应变速率0.001s-1、0.01s-1、0.1s-1、1s-1条件下的动态再结晶行为。结果表明, TC21钛合金在变形过程中存在动态回复、动态再结晶现象。当温度一定时,在应变速率≤0.1s-1情况下,随着应变速率的降低,动态再结晶晶粒尺寸变大;在应变速率为1s-1时,变形过程几乎只发生动态回复;当应变速率一定时,随着温度的升高,动态再结晶晶粒尺寸变大。

  15. METHODS OF COMPARATIVE APPRAISAL OF TITANIUM ALLOYS ABILITY TO THERMAL STRENGTHENING AS A RESULT OF HIGH-TEMPERATURE THERMOMECHANICAL PROCESSING

    Directory of Open Access Journals (Sweden)

    V. N. Fedulov

    2011-01-01

    Full Text Available The methods, enabing to produce the comparative appraisal of the titanium alloy ability to harden as a result of high-temperature thermal-mechanical processing depending on temperature and rate of deformation at forging, is developed.

  16. 29 CFR 1910.218 - Forging machines.

    Science.gov (United States)

    2010-07-01

    ... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording the... other identifier, of the equipment inspected. (iii) Training personnel for the proper inspection...

  17. Cementless acetabular fixation in patients 50 years and younger at 10 to 18 years of follow-up.

    Science.gov (United States)

    Teusink, Matthew J; Callaghan, John J; Warth, Lucian C; Goetz, Devon D; Pedersen, Douglas R; Johnston, Richard C

    2012-08-01

    The purpose of the study was to evaluate the 10- to 18-year follow-up of cementless acetabular fixation in patients 50 years and younger. We retrospectively reviewed a consecutive group of 118 patients (144 hips) in whom primary total hip arthroplasty had been performed by 2 surgeons using a cementless acetabular component. Two (1.4%) cementless acetabular components were revised because of aseptic loosening. Twenty-four hips (16.7%) were revised for any mechanical failure of the acetabular component mostly related to acetabular liner wear and osteolysis. The average linear wear rate was 0.19 mm per year, which was higher than our previous reports with cemented acetabular fixation. The fiber mesh ingrowth surface of the cementless acetabular component in this study was superior to cemented acetabular components in terms of fixation. However, the high rates of wear and osteolysis have led to poor overall acetabular component construct survivorship.

  18. RESEARCH ON KNOWLEDGE-BASED CAPP SYSTEM FOR ROTOR FORGING

    Institute of Scientific and Technical Information of China (English)

    Wang Leigang; Deng Dongrnei; Liu Zhubai

    2000-01-01

    Guided by developing forging technology theory,designing rules on rotor forging process are summed up.Knowledge-based CAPP system for rotor forging is created.The system gives a rational and optimum process.

  19. Purification and utilization of titanium

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Wonbaek; Yu, Hyosin; Chung, Inwha; Rhee, Kang In; Choi, Good Sun; Lee, Chulkyung; Youn, In Ju; Chung, Jinki; Suh, Chang Youl; Yang, Dong Hyo [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

    1997-12-01

    Current domestic market appears not to be sufficient enough for the large scale investment for the expensive vacuum-melting equipment. Besides, related ingot-processing technologies like rolling, extrusion, and forging of titanium should be prepared in advance. In the mean time, the attempt to recycle expensive titanium scraps produced in our nation would be worthwhile in view of the reduction of import from foreign countries and of saving valuable secondary resources. The objectives for this research is to develop technology for the production of high purity titanium metals from sponges and scraps and to extend the developed technology to industrial applications. PREP(Plasma-Rotating-Electrode Process) and HDP(Hydride-Dehydride Process) were adopted to evaluate the possibility of using domestic titanium scraps in the production of pure titanium powders. Those scraps were titanium pipes of Grade 2 and various sputtering targets having a purity of 99.995%. The titanium powders produced by both methods were examined and compared with conventionally prepared ones. Their shape, size distribution, structure and above of all major impurities were determine to evaluate these process. The powders produced by PREP were of round shape having narrow size distribution at about 200 micron. Meanwhile, HDP powders were irregular shaped having a much wider size distribution. Both metallic and non-metallic impurities were lower in PREP powders due to the unavoidable contamination during crushing processes in HDP. Thus, PREP has advantages towards purity and uniformity while HDP toward finer sizes. Apparently, for the production of high purity titanium powders by HDP, special considerations should be made to prevent contamination during various steps in the process. In PREP powders, smaller particles contained more oxygen since they have larger surface/volume ratio. The tendency was also observed in the hardness measurement revealing the strengthening effect of oxygen in pure

  20. Effects of Process Parameters on Deformation and Temperature Uniformity of Forged Ti-6Al-4V Turbine Blade

    Science.gov (United States)

    Luo, Shiyuan; Zhu, Dahu; Hua, Lin; Qian, Dongsheng; Yan, Sijie; Yu, Fengping

    2016-11-01

    This work is motivated by the frequent occurrence of macro- and microdefects within forged Ti-6Al-4V turbine blades due to the severely nonuniform strain and temperature distributions. To overcome the problem of nonuniformity during the blade forging operation, firstly, a 2D coupled thermo-mechanical finite element approach using the strain-compensated Arrhenius-type constitutive model is employed to simulate the real movements and processing conditions, and its reliability is verified experimentally. Secondly, two evaluation indexes, standard deviation of equivalent plastic strain and standard deviation of temperature, are proposed to evaluate the uniformity characteristics within the forged blade, and the effects of four process parameters including the forging velocity, friction factor, initial workpiece temperature and dwell time on the uniformity of strain and temperature distributions are carefully studied. Finally, the numerically optimized combination of process parameters is validated by the application in a practical process. The parametric study reveals that a reasonable combination of process parameters considering the flow resistance, flow localization and the effects of deformation and friction heating is crucial for the titanium alloy blade forging with uniformity. This work can provide a significant guidance for the design and optimization of blade forging processes.

  1. Research on Forging Die Design Ontology

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wenlei; FAN Yushun

    2006-01-01

    Forging die design is heavily dependent on engineers' experiences. But traditional AI technologies can barely provide a standard knowledge representation style for knowledge transferring. This paper introduces ontology into forging die design. 3-layer forging die design ontology is built, which includes Meta-ontology, Domain-ontology and Bottom ontology. Further, by conceptualization, the concepts and their relations are formally addressed by primitives such as Term, Relation and Function etc, which are explicitly expressed by concept tree. Bottom ontology uses Knowledge Item and Prototype to represent and capture general knowledge for knowledge reuse and share. Forging die design ontology building approach is discussed for standard knowledge representation, knowledge mine and knowledge driven CAD design etc. And OWL language is employed for integration among different domain ontologies integration. Finally a locomotive forging die KBE system is presented to demonstrate this approach.

  2. Bone scans after total knee arthroplasty in asymptomatic patients. Cemented versus cementless

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, A.A.; Wyatt, R.W.; Daniels, A.U.; Armstrong, L.; Alazraki, N.; Taylor, A. Jr. (Univ. of Utah Medical Center, Salt Lake City (USA))

    1990-02-01

    The natural history of bone scans after total knee arthroplasty (TKA) was studied in 26 patients with 28 cemented TKAs and 29 patients with 31 cementless TKAs. The bone scans were examined at specified postoperative intervals. Radionuclide activity of the femoral, tibial, and patellar regions was measured. Six patients who developed pain postoperatively were excluded. Bone scans immediately postoperative and at three months demonstrated increased uptake, which gradually decreased to baseline levels at ten to 12 months. Radioisotope uptake was comparable in the cemented and cementless groups, but was highly variable in individual patients and in each of the follow-up periods. A single postoperative bone scan cannot differentiate component loosening from early bone remodeling. Sequential bone scans, as a supplement to the clinical examination and conventional radiography, may prove useful in the diagnosis of TKA failure.

  3. Effect of proximal femoral osteoporosis on cementless hip arthroplasty: A short-term clinical analysis

    Institute of Scientific and Technical Information of China (English)

    LOU Xian-feng; LI Yu-hong; LIN Xiang-jin

    2007-01-01

    Objective: The aim of this retrospective investigation was to explore the influence of femoral osteoporosis on short-term curative effects of cementless hip arthroplasty and to evaluate the femoral metaphyseal bone mineral density (BMD) for femoral osteoporosis in order to guide prosthesis choice and rehabilitation. Methods: We performed 127 total arthroplasty operations between June 1999 to February 2003 and investigated 49 cementless hip replacements with the Metalcancellous cementless Lubeck Ⅱ system being used in all hips. There were twenty men and twenty-nine women whose mean age at the time of the operation was 60 years (range, 52~81 years). The patients were divided into osteoporosis or normal groups according to the femoral metaphyseal BMD measured preoperatively. The average duration of follow-up was 30 months (range, 8~52 months). We evaluated all of the patients from a clinical standpoint with use of a standard-terminology questionnaire with respect to the short-term curative effects and patients' satisfaction. Hip pain status and functional ability were important indicators of treatment efficacy. Results: Harris hip score and patients' satisfaction in femoral osteoporosis patients who underwent noncemented hip arthroplasty were lower (P=0.004, P=0.03) while the incidence of thigh pain was higher (P=0.03) than the patients with non-osteoporosis. Conclusion: The higher incidence of pain, as well as the decrease in function experienced by the patients in osteoporosis group, supports the case that cementless arthroplasty is not a better choice for those patients and that we had better select prosthesis based on the femoral metaphyseal BMD.

  4. Total hip replacement: A meta-analysis to evaluate survival of cemented, cementless and hybrid implants

    Science.gov (United States)

    Phedy, Phedy; Ismail, H Dilogo; Hoo, Charles; Djaja, Yoshi P

    2017-01-01

    AIM To determine whether cemented, cementless, or hybrid implant was superior to the other in terms of survival rate. METHODS Systematic searches across MEDLINE, CINAHL, and Cochrane that compared cemented, cementless and hybrid total hip replacement (THR) were performed. Two independent reviewers evaluated the risk ratios of revision due to any cause, aseptic loosening, infection, and dislocation rate of each implants with a pre-determined form. The risk ratios were pooled separately for clinical trials, cohorts and registers before pooled altogether using fixed-effect model. Meta-regressions were performed to identify the source of heterogeneity. Funnel plots were analyzed. RESULTS Twenty-seven studies comprising 5 clinical trials, 9 cohorts, and 13 registers fulfilled the research criteria and analyzed. Compared to cementless THR, cemented THR have pooled RR of 0.47 (95%CI: 0.45-0.48), 0.9 (0.84-0.95), 1.29 (1.06-1.57) and 0.69 (0.6-0.79) for revision due to any reason, revision due to aseptic loosening, revision due to infection, and dislocation respectively. Compared to hybrid THR, the pooled RRs of cemented THR were 0.82 (0.76-0.89), 2.65 (1.14-6.17), 0.98 (0.7-1.38), and 0.67 (0.57-0.79) respectively. Compared to hybrid THR, cementless THR had RRs of 0.7 (0.65-0.75), 0.85 (0.49-1.5), 1.47 (0.93-2.34) and 1.13 (0.98-1.3). CONCLUSION Despite the limitations in this study, there was some tendency that cemented fixation was still superior than other types of fixation in terms of implant survival.

  5. Effect of rotator cuff dysfunction on the initial mechanical stability of cementless glenoid components

    OpenAIRE

    2009-01-01

    textabstractThe functional outcome of shoulder replacement is related to the condition of the rotator cuff. Rotator cuff disease is a common problem in candidates for total shoulder arthroplasty; this study relates the functional status of the rotator cuff to the initial stability of a cementless glenoid implant. A 3D finite element model of a complete scapula was used to quantify the effect of a dysfunctional rotator cuff in terms of bone-implant interface micromotions when the implant is ph...

  6. Cementless Hip Arthroplasty in Southern Iran, Midterm Outcome and Comparison of Two Designs

    Directory of Open Access Journals (Sweden)

    Gholam Hossein Shahcheraghi

    2015-09-01

    Full Text Available Background: Cementless hip prosthesis was designed to provide biologic fixation, without the use of cement. The second generation components have shown more reliable bone ingrowths and survival rates. We are reporting a midterm result of two designs of cementless prosthesis in a unique culture with different social habits and expectations. Methods: 52 primary cementless total hip arthroplasty in 42 patients with the mean age of 48.8 years were retrospectively studied. Two groups of prosthesis had been implanted: Harris-Galante II (HGII in 15 and Versys-Trilogy (V-T in 37 hips, both from Zimmer company. The patients were assessed clinically, radiographically and with Harris hip score, SF36, WOMAC, and MACTAR questionnaires, with 65 months (26-136 mean follow-up. Results: All the V-T prostheses had survived well. Eight of HG II were revised by the last follow-up in 19-102 months. All had undergone acetabular revision and 2 combined with femoral revision. Broken tines of HGII cups were seen in 4 radiographs. The 65 months overall survival was 96.2% for femoral and 84.6% for acetabular components. 90% had good or excellent Harris hip scores. The functional scores were poorer in the HG II group. Pain relief and improved walking were the two main patients’ expectations fulfilled in 97.6% and 92.8%, respectively. Conclusions: The outcome of cementless total hip arthroplasty (THA is satisfactory and comparable with the literature based on the results of function and survival of this small comparative group. The use of HGII acetabular component should be abandoned.

  7. Mechanics and forming theory of liquid metal forging

    Institute of Scientific and Technical Information of China (English)

    罗守靖; 姜巨福; 王迎; 藤东东

    2003-01-01

    On the basis of steel liquid forging and aluminium alloy liquid forging, liquid metal forging was investigated, such as the assembly model, metal plastic flowing, the force-displacement curves, the harmonious equation, calculation of value of altitude deformation and determination of specific pressure of liquid metal forging. On the basis of the theory of metal plastic forming and the characteristics of liquid metal forging, the achievements on the mechanics and forming theory of liquid metal forging were given out by combining the theory and experiments systematically, and an important preparation for establishing liquid metal forging theory was suggested.

  8. Processing and Characterization of Sub-delta Solvus Forged Hemispherical Forgings of Inconel 718

    Science.gov (United States)

    Chenna Krishna, S.; Rao, G. Sudarasana; Singh, Satish Kumar; Narayana Murty, S. V. S.; Venkatanarayana, G.; Jha, Abhay K.; Pant, Bhanu; Venkitakrishnan, P. V.

    2016-12-01

    In this paper, microstructure and mechanical properties of 200 mm diameter Inconel 718 hemispherical domes processed at 1025 °C through closed die hammer forging have been investigated. Microstructure and mechanical properties of the forgings in radial and tangential directions were characterized using optical microscopy, scanning electron microscopy, impact testing, and tensile testing. Grain size of the forgings at three different locations was fine with an average grain size of ASTM No. 8-9. The typical tensile properties of the forgings in solution-treated and aged condition were ultimate tensile strength-1450 MPa, yield strength-1240 MPa, and ductility-25%. The fine grain size achieved in forgings has been attributed to delta phase present at grain boundaries which pinned the grains during forging and prevented grain coarsening.

  9. Forging of FeAl intermetallic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L. [UNAM, Cuernavaca (Mexico). Lab. de Cuernavaca; Schneibel, J.H. [Oak Ridge National Lab., TN (United States)

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  10. International cooperation in cold forging technology

    DEFF Research Database (Denmark)

    Bay, Niels; Lange, K

    1992-01-01

    by cooperative activities or by instigating national research. These subgroups have produced 9 data sheets and 7 guidelines on subjects such as materials, tool design and construction, calculation methods for cold forging tools, manufacture of slugs, lubrication aspects and small quantity production. Plenary......International cooperation in the field of cold forging technology started in 1961 by formation of the OECD Group of Experts on Metal Forming. In 1967 this group was transformed into the International Cold Forging Group, ICFG, an independent body which has now been operative for 25 years. Members...... of the ICFG are personally elected by the Plenary as experts within the field, often representing national groups within cold forging. The main work within the ICFG is carried out in its subgroups which are established by the Plenary to collect, compile and evaluate data and eventually also produce data...

  11. Intelligent Control of a Novel Hydraulic Forging Manipulator

    Directory of Open Access Journals (Sweden)

    J. Wang

    2011-01-01

    Full Text Available The increased demand for large-size forgings has led to developments and innovations of heavy-duty forging manipulators. Besides the huge carrying capacity, some robot features such as force perception, delicacy and flexibility, forging manipulators should also possess. The aim of the work is to develop a heavy-duty forging manipulator with robot features by means of combination of methods in mechanical, hydraulic, and control field. In this paper, through kinematic analysis of a novel forging manipulator, control strategy of the manipulator is proposed considering the function and motion of forging manipulators. Hybrid pressure/position control of hydraulic actuators in forging manipulator is realized. The feasibility of the control method has been verified by the experiments on a real prototype of the novel hydraulic forging manipulator in our institute. The intelligent control of the forging manipulator is performed with programmable logic controller which is suitable for industrial applications.

  12. Comparison of Biocompatibility of Cemented vs. Cementless Hip Joint Endoprostheses Based on Postoperative Evaluation of Proinflammatory Cytokine Levels

    Science.gov (United States)

    Szypuła, Jan; Cabak, Anna; Kiljański, Marek; Boguszewski, Dariusz; Tomaszewski, Wiesław

    2016-01-01

    Background The yearly increase in the number of procedures involving implantation of hip joint endoprostheses forces prosthetics manufacturers to search for biologically neutral implants. The goal of this study was to assess the concentration of Interleukin-6 (IL-6) and its correlation with C-reactive protein (CRP), depending on the type of hip joint endoprosthesis (cemented or cementless endoprosthesis) in order to determine implant biotolerance during the early postoperative period. Material/Methods The sample comprised 200 patients [mean age=64 (31–81) years] with coxarthrosis. All patients underwent hip joint arthroplasty using a cemented or cementless endoprosthesis. Blood samples were collected 3 times: before the procedure, on the first day after the procedure, and after 6 weeks. IL-6 and CRP levels were assayed using immunoenzymatic methods. The results were subjected to statistical analysis using the Shapiro-Wilk test. Results On the 1st day after the procedure, CRP and IL-6 concentration increased rapidly after implantation of both cemented and cementless endoprostheses. At 6 weeks postoperatively, the CRP value remained at a similar level in patients after cemented arthroplasty and was almost 2-fold lower in patients who underwent cementless arthroplasty. The IL-6 value returned to the baseline level in patients after cementless arthroplasty and showed an ongoing increasing tendency in patients after cemented arthroplasty. Conclusions 1. The measurement of C-reactive protein and Interleukin-6 is a high-sensitivity test, assessing implant biotolerance. 2. The implantation of a cemented endoprosthesis induces a higher increase in the level of proinflammatory cytokines as compared with a cementless endoprosthesis. 3. For a complete assessment of both early and later body responses to implantation and the related surgical procedure, further studies using available approaches and tools are recommended. PMID:27935873

  13. Radiographic and clinical analysis of cementless acetabular fixation in total hip arthroplasty

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hui; PEI Fu-xing; YANG Jing; SHEN Bin; SHI Rui

    2005-01-01

    Objective: To investigate the factors affecting the fixation, loosening and therapeutic effect of cementless acetabular prosthesis through following up the patients with total hip arthroplasty clinically and radiographically.Methods: From February 1998 to May 1999, 139 patients (148 hips) underwent total hip arthroplasty with cementless acetabular prosthesis in our department. In this study, the clinical therapeutic effect and the anteroposterior radiographs of the pelvis and anteroposterior and lateral radiographs of the hips of 109 patients (116 hips) made before operation, at 1 week, 3, 6, and 12 months after operation and annually thereafter were analyzed retrospectively. The clinical therapeutic effects were evaluated with Harris hip score. Radiographs were used to observe the position of prostheses and the bone changes around the implant, and to measure the wearing speed and direction of the acetabular cup. All evaluations were made by an independent examiner who did not participate in the operation. The patients were followed up for 5-6 years.Results: The mean Harris score was 44 points (range, 10-70 points) before operation, but it increased to 92.4 points (range, 80-100 points) at the latest review after operation, which was significantly higher than that before operation (P<0.05). No acetabular component was revised because of infection or aseptic loosening. And no acetabular component migrated. There was no revision of fixed acetabular component because of pelvic osteolysis secondary to polyethylene wear. The mean linear wear rate was 0.15 mm per year. All the acetabular prostheses were classified as stable on the radiographs.Conclusions: In terms of fixation, total hip arthroplasty with cementless acetabular components was successful. Although there is no aseptic loosening and a low incidence of osteolysis at the latest follow-up evaluation, polyethylene wear cannot be avoided and can lead to expansile osteolysis near the cups. This kind of osteolysis

  14. A Knowledge base model for complex forging die machining

    OpenAIRE

    Mawussi, Kwamiwi; Tapie, Laurent

    2011-01-01

    International audience; Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD model of complex forging die in geometric features. Technological data and ...

  15. Stable Fixation of a Cementless, Proximally Coated, Double Wedged, Double Tapered Femoral Stem in Total Hip Arthroplasty

    DEFF Research Database (Denmark)

    Nebergall, Audrey K; Rolfson, Ola; Rubash, Harry E

    2016-01-01

    BACKGROUND: The objective of this 5-year prospective study of 51 hips was to assess migration of a cementless tapered femoral stem using radiostereometric analysis (RSA), plain radiographs (radiolucencies), and patient-reported outcome measures (PROMs). METHODS: Forty-seven patients (51 hips) agr...

  16. Digital tomosynthesis with metal artifact reduction for assessing cementless hip arthroplasty: a diagnostic cohort study of 48 patients

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Hao; Yang, Dejin; Guo, Shengjie; Tang, Jing; Liu, Jian; Wang, Dacheng; Zhou, Yixin [Beijing Jishuitan Hospital, Fourth Clinical College of Peking University, Department of Orthopaedic Surgery, Beijing (China)

    2016-11-15

    For postoperative imaging assessment of cementless hip arthroplasty, radiography and computed tomography (CT) were restricted by overlapping structures and metal artifacts, respectively. A new tomosynthesis with metal artifact reduction (TMAR) is introduced by using metal extraction and ordered subset-expectation maximization (OS-EM) reconstruction. This study investigated the effectiveness of TMAR in assessing fixation stability of cementless hip arthroplasty components. We prospectively included 48 consecutive patients scheduled for revision hip arthroplasty in our hospital, with 41 femoral and 35 acetabular cementless components available for evaluation. All patients took the three examinations of radiography, CT, and TMAR preoperatively, with intraoperative mechanical tests, and absence or presence of osteointegration on retrieved prosthesis as reference standards. Three senior surgeons and four junior surgeons evaluated these images independently with uniform criteria. For TMAR, 82 % diagnoses on the femoral side and 84 % diagnoses on the acetabular side were accurate. The corresponding values were 44 and 67 % for radiography, and 39 % and 74 % for CT. Senior surgeons had significantly higher accuracy than junior surgeons by radiography (p < 0.05), but not by TMAR or CT. By minimizing metal artifacts in the bone-implant interface and clearly depicting peri-implant trabecular structures, the TMAR technique improved the diagnostic accuracy of assessing fixation stability of cementless hip arthroplasty, and shortened the learning curve of less experienced surgeons. Level II, diagnostic cohort study. (orig.)

  17. Dynamic Recrystallization Behavior of Microalloyed Forged Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Jin; CHEN Jun; ZHAO Zhen; RUAN Xue-yu

    2008-01-01

    The dynamic recrystallization behavior of microalloyed forged steel was investigated with a compression test in the temperature range of 1 223--1 473 K and a strain rate of 0. 01--5 s-1. Activation energy was calculated to be 305. 9 kJ/mol by regression analysis. Modeling equations were developed to represent the dynamic reerystalliza-tion volume fraction and grain size. Parameters of the modeling equations were determined as a function of the Zener-Hollomon parameter. The developed modeling equation will be combined with finite element modeling to prediet microstructural change during the hot forging processing.

  18. Near-Net Forging Technology Demonstration Program

    Science.gov (United States)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  19. Die forging of the alloys Az80 and Zk60

    NARCIS (Netherlands)

    Kurz, G.; Clauw, B.; Sillekens, W.H.; Letzig, D.

    2009-01-01

    Overall goal of the MagForge project is to provide tailored and cost-effective technologies for the industrial manufacturing of magnesium forged components. Scientific and technological aspects are new alloys/feedstock materials with improved performance, forging process modeling and design tools wi

  20. Intra-operative evaluation of cementless hip implant stability: a prototype device based on vibration analysis.

    Science.gov (United States)

    Lannocca, Maurizio; Varini, Elena; Cappello, Angelo; Cristofolini, Luca; Bialoblocka, Ewa

    2007-10-01

    Cementless implants are mechanically stabilized during surgery by a press-fitting procedure. Good initial stability is crucial to avoid stem loosening and bone cracking, therefore, the surgeon must achieve optimal press-fitting. A possible approach to solve this problem and assist the surgeon in achieving the optimal compromise, involves the use of vibration analysis. The present study aimed to design and test a prototype device able to evaluate the primary mechanical stability of a cementless prosthesis, based on vibration analysis. In particular, the goal was to discriminate between stable and quasi-stable implants; thus the stem-bone system was assumed to be linear in both cases. For that reason, it was decided to study the frequency responses of the system, instead of the harmonic distortion. The prototype developed consists of a piezoelectric exciter connected to the stem and an accelerometer attached to the femur. Preliminary tests were performed on four composite femurs implanted with a conventional stem. The results showed that the input signal was repeatable and the output could be recorded accurately. The most sensitive parameter to stability was the shift in resonance frequency of the stem-bone system, which was highly correlated with residual micromotion on all four specimens.

  1. Effects of Materials of Cementless Femoral Stem on the Functional Adaptation of Bone

    Institute of Scientific and Technical Information of China (English)

    He Gong; Wei Wu; Juan Fang; Xin Dong; Meisheng Zhao; Tongtong Guo

    2012-01-01

    The objective of this paper is to identify the effects of materials of cementless femoral stem on the functional adaptive behaviors of bone.The remodeling behaviors of a two-dimensional simplified model of cementless hip prosthesis with stiff stem,flexible 'iso-elastic' stem,one-dimensional Functionally Graded Material (FGM) stem and two-dimensional FGM stem for the period of four years after prosthesis replacement were quantified by incorporating the bone remodeling algorithm with finite element analysis.The distributions of bone density,von Mises stress,and interface shear stress were obtained.The results show that two-dimensional FGM stem may produce more mechanical stimuli and more uniform interface shear stress compared with the stems made of other materials,thus the host bone is well preserved.Accordingly,the two-dimensional FGM stem is an appropriate femoral implant from a biomechanical point of view.The numerical simulation in this paper can provide a quantitative computational paradigm for the changes of bone morphology caused by implants,which can help to improve the design of implant to reduce stress shielding and the risk of bone-prosthesis interface failure.

  2. Modelling and Testing of Friction in Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2007-01-01

    Knowledge about friction is still limited in forging. The theoretical models applied presently for process analysis are not satisfactory compared to the advanced and detailed studies possible to carry out by plastic FEM analyses and more refined models have to be based on experimental testing...

  3. Forging Collaborative Partnerships: The Waterloo Neighborhood Project.

    Science.gov (United States)

    Gruenewald, Anne

    The Forging Collaborative Partnerships Project in Waterloo, Iowa is a collaborative venture to assist voluntary agencies in developing tools and strategies to strengthen collaborative relationships among public and nonprofit child welfare agencies and other key stakeholders as they adopt a family-focused philosophy. This monograph details how the…

  4. 2014 Accomplishments-Tritium aging studies on stainless steel: Fracture toughness properties of forged stainless steels-Effect of hydrogen, forging strain rate, and forging temperature

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-02-01

    Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or delayed failure of a tritium reservoir. The factors that affect the tendency for crack formation and propagation include: Environment; steel type and microstructure; and, vessel configuration (geometry, pressure, residual stress). Fracture toughness properties are needed for evaluating the long-term effects of tritium on their structural properties. Until now, these effects have been characterized by measuring the effects of tritium on the tensile and fracture toughness properties of specimens fabricated from experimental forgings in the form of forward-extruded cylinders. A key result of those studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. New experimental research programs are underway and are designed to measure tritium and decay helium effects on the cracking properties of stainless steels using actual tritium reservoir forgings instead of the experimental forgings of past programs. The properties measured should be more representative of actual reservoir properties because the microstructure of the specimens tested will be more like that of the tritium reservoirs. The programs are designed to measure the effects of key forging variables on tritium compatibility and include three stainless steels, multiple yield strengths, and four different forging processes. The effects on fracture toughness of hydrogen and crack orientation were measured for type 316L forgings. In addition, hydrogen effects on toughness were measured for Type 304L block forgings having two different yield strengths. Finally, fracture toughness properties of type 304L

  5. Long-term outcome of a metal-on-polyethylene cementless hip resurfacing.

    Science.gov (United States)

    Tan, Timothy L; Ebramzadeh, Edward; Campbell, Patricia A; Al-Hamad, Mariam; Amstutz, Harlan C

    2014-04-01

    Due to the well-documented problems surrounding metal-on-metal bearings, the use of hip resurfacing has declined. Since the potential benefits of hip resurfacing remain desirable, it may be beneficial to investigate the long-term outcome of hip resurfacings using metal-on-polyethylene in the 1980's. We report the long-term survivorship and modes of failure of a cementless metal-on-polyethylene resurfacing (n = 178) with different porous ingrowth surfaces. While acetabular loosening was absent, a high incidence of femoral failures (femoral loosening = 18.1%, osteolytic neck fracture = 21%) occurred despite using the same ingrowth surface for both components. Ongoing developments using the lessons learned from these previous generation components and utilizing modern low wear materials, e.g., cross-linked polyethylene, may lead to improved implants for future hip resurfacings.

  6. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  7. Total hip arthroplasty using a cylindrical cementless stem in patients with a small physique.

    Science.gov (United States)

    Nakamura, Yoshihide; Mitsui, Hiromasa; Kikuchi, Akira; Toh, Satoshi; Katano, Hiroshi

    2011-01-01

    We performed total hip arthroplasty using an anatomic medullary locking cementless stem for small-physique patients from 1988 to 1995. We conducted a retrospective study of 50 joints in 44 cases, including 40 developmentally dysplastic hips followed for 12 to 20 years (average, 15.1 years). Average height and body weight were 152 cm and 56 kg (5.0 ft and 124 lb), respectively, with an average body mass index of 24.2. Twelve joints (24%) were revised for acetabular-sided failures. Forty-eight stems (96%) showed bone ingrowth fixation, and there were no unstable stems. The simple cylindrical shape of the distal portion of the AML stem was less affected by deformity of the proximal femur of developmental dysplasia of the hip in patients with a small physique, and both clinically and radiologically good results were confirmed at long-term follow-up.

  8. A biodegradable gentamicin-hydroxyapatite-coating for infection prophylaxis in cementless hip prostheses

    Directory of Open Access Journals (Sweden)

    D Neut

    2015-01-01

    Full Text Available A degradable, poly (lactic-co-glycolic acid (PLGA, gentamicin-loaded prophylactic coating for hydroxyapatite (HA-coated cementless hip prostheses is developed with similar antibacterial efficacy as offered by gentamicin-loaded cements for fixing traditional, cemented prostheses in bone. We describe the development pathway, from in vitro investigation of antibiotic release and antibacterial properties of this PLGA-gentamicin-HA-coating in different in vitro models to an evaluation of its efficacy in preventing implant-related infection in rabbits. Bone in-growth in the absence and presence of the coating was investigated in a canine model. The PLGA-gentamicin-HA-coating showed high-burst release, with antibacterial efficacy in agar-assays completely disappearing after 4 days, minimising risk of inducing antibiotic resistance. Gentamicin-sensitive and gentamicin-resistant staphylococci were killed by the antibiotic-loaded coating, in a simulated prosthesis-related interfacial gap. PLGA-gentamicin-HA-coatings prevented growth of bioluminescent staphylococci around a miniature-stem mounted in bacterially contaminated agar, as observed using bio-optical imaging. PLGA-gentamicin-HA-coated pins inserted in bacterially contaminated medullary canals in rabbits caused a statistically significant reduction in infection rates compared to HA-coated pins without gentamicin. Bone ingrowth to PLGA-gentamicin-HA-coated pins, in condylar defects of Beagle dogs was not impaired by the presence of the degradable, gentamicin-loaded coating. In conclusion, the PLGA-gentamicin-HA-coating constitutes an effective strategy for infection prophylaxis in cementless prostheses.

  9. Acoustic pattern evaluation during cementless hip arthroplasty surgery may be a new method for predicting complications

    Science.gov (United States)

    Morohashi, Itaru; Iwase, Hideaki; Kanda, Akio; Sato, Taichi; Homma, Yasuhiro; Mogami, Atsuhiko; Obayashi, Osamu; Kaneko, Kazuo

    2017-01-01

    Background: Although surgeons must perform implantation of the cementless stem during total hip arthroplasty (THA) without complications, assessment is left to the surgeon’s intuitive judgement, which could contain inter/intra-observer bias variety. We therefore asked (1) whether the sound created during the stem implantation could be evaluated objectively and (2) whether those sounds are correlate to the complication specific to the cementless stems. Our hypothesis is that the sounds produced during stem insertion could be quantified and related to the complications. Patients and method: In 71 THAs, we quantified the sound produced during stem insertion and investigated the relationship between these sounds and the occurrence of intraoperative fracture and subsidence. Results: The sound data were divided into two patterns: Patterns A and B. The difference between the peak value (dB) at the most common frequency (near 7 kHz) and the second most common frequency (near 4 kHz) of strikes during the final phase of implantation in Patterns A and B showed a significant difference. Adverse events on intraoperative fracture and subsidence were significantly less common in patients with Pattern A than in those with Pattern B (six of 42 hips with Pattern A and 13 of 29 hips with Pattern B, p = 0.004). Pattern A in predicting a clinical course without those adverse events was 69.2% and the specificity was 68.4%. Positive and negative predictive values were 85.7% and 44.8%, respectively. Conclusion: The sound generated during stem insertion was quantified. Those sound patterns were associated with complications. PMID:28186872

  10. Isothermal and Near Isothermal Processing of Titanium Alloys

    Directory of Open Access Journals (Sweden)

    T. Raghu

    2011-01-01

    Full Text Available Isothermal and near isothermal forging are specialized metal processing techniques which are used for producing critical aeroengine components out of advanced materials such as titanium alloys. The process can be used to produce net / near net shape components leading to optimum utilization of materials. As titanium alloys are highly sensitive to temperature and strain rate, these processes help to deform them under slow and controlled strain rates.  Further, these processes can be combined with other conventional and non conventional metal forming processes to refine the microstructure. For example, multiaxial isothermal forging coupled with pack rolling can be used to produce thin sheets out of titanium alloys with submicron grain size. The refined structure exhibits superplastic characteristics at low temperatures and high strain rates. This lower temperature superplastic characteristic can be exploited to establish technologies for producing various components. The paper throws light on the capabilities of isothermal forging process and its variants.Defence Science Journal, 2011, 61(1, pp.72-80, DOI:http://dx.doi.org/10.14429/dsj.61.321

  11. Experimental study of multiple scattering in anisotropic titanium alloys

    Science.gov (United States)

    Baelde, Aurelien; Laurent, Jérôme; Coulette, Richard; Khalifa, Warida Ben; Duclos, Daniel; Jenson, Frédéric; Fink, Mathias; Prada, Claire

    2017-02-01

    Ultrasonic testing of jet engine titanium alloys is of high importance for the aircraft manufacturing industry. The quality of ultrasonic non-destructive testing is severely impacted by the titanium complex microstructure. These alloys have been extensively studied and single scattering models are now well known and implemented in ultrasonic propagation simulators. In addition, titanium billets and forged parts have been known to exhibit a highly anisotropic microstructure. We studied ultrasonic wave scattering in Ti17 forged disk, through statistical analysis of the backscattered noise generated by the microstructure. More specifically, we focused on the quantification of multiple scattering relative to single scattering in the backscattered wave. To that end, we used the full matrix capture acquisition with a linear transducer array. Two phenomena were used to quantify the proportion of single scattering with respect to multiple scattering. The first is the coherent backscattering effect, used as a binary indicator of multiple scattering. The second is a repurposed version of the multiple scattering filter, recently developed on random rod forest and applied on Inconel alloys. With these methods, significant level of multiple scattering was consistently measured in Ti17 forged disks, showing that ultrasonic testing could be enhanced by filtering the multiple scattering contribution.

  12. Decomposition of forging dies for machining planning

    CERN Document Server

    Tapie, Laurent; Anselmetti, Bernard

    2009-01-01

    This paper will provide a method to decompose forging dies for machining planning in the case of high speed machining finishing operations. This method lies on a machining feature approach model presented in the following paper. The two main decomposition phases, called Basic Machining Features Extraction and Process Planning Generation, are presented. These two decomposition phases integrates machining resources models and expert machining knowledge to provide an outstanding process planning.

  13. Decomposition of forging dies for machining planning

    OpenAIRE

    Tapie, Laurent; Mawussi, Kwamiwi; Anselmetti, Bernard

    2009-01-01

    International audience; This paper will provide a method to decompose forging dies for machining planning in the case of high speed machining finishing operations. This method lies on a machining feature approach model presented in the following paper. The two main decomposition phases, called Basic Machining Features Extraction and Process Planning Generation, are presented. These two decomposition phases integrates machining resources models and expert machining knowledge to provide an outs...

  14. Improvements in the process of boss bar upset forging into a horizontal forging machine with the aim of joint knuckle forging quality improvement

    Science.gov (United States)

    Pankratov, D. L.; Nizamov, R. S.; Kharisov, I. Zh

    2016-06-01

    A new technique for tapered composing transition shaping has been put forward in the process of upset forging with the use of an experimental tool. The results of the upset forging process with the use of a new composing transition has been computer simulated.

  15. Do Rerevision Rates Differ After First-time Revision of Primary THA With a Cemented and Cementless Femoral Component?

    DEFF Research Database (Denmark)

    Gromov, Kirill; Pedersen, Alma B; Overgaard, Søren

    2015-01-01

    ) and 2 years (range, 0-16 years), respectively. Survival of first revision THA, with second revision of the femur as outcome, was evaluated using hazard ratios (HRs) with 95% confidence interval (CI) adjusting for potential confounding. All patient- and surgery-related data are collected from Danish...... medical databases. Recording of bone defects in the DHR is based on surgeons' intraoperative findings. With the numbers studied, we found no differences in the risk of second revision between the overall cohort between cementless and cemented techniques (HR, 1.32; 95% CI, 0.97-1.80; p = 0.076); however...... for the most likely confounding factors. Our data suggest that increased use of cementless fixation in primary THA may lead to inferior survivorship of first revision THA. Level III, therapeutic study....

  16. A Knowledge base model for complex forging die machining

    CERN Document Server

    Mawussi, Kwamiwi; 10.1016/j.cie.2011.02.016

    2011-01-01

    Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD model of complex forging die in geometric features. Technological data and topological relations are aggregated to a geometric feature in order to create machining features. Technological data, such as material, surface roughness and form tolerance are defined during forging process and dies design. These data are used to choose cutting tools and machining strategies. Topological relations define relative positions between the surfaces of the die CAD model. After machining features identification cutting tools and machining strategies currently used in HSM of forging die, are associated to them in order to generate mac...

  17. Influence of Forging on Static Pricing Scheme for Priority Services

    Institute of Scientific and Technical Information of China (English)

    LIU Ji-cheng; SHI Bing-xin; YANG Xue-nan; LI Bo

    2005-01-01

    The influence of ISP's ( internet service provider) forging on static pricing scheme for priority services is analyzed. If ISP is honest, besides the price, after users enter the network market, it can't affect the market; if it forges, it can change its utility. The economical analysis proves that forging is possible, when ISP gains more than its loss, ISP will take the action. In response to forging, users may adapt their traffic allocation vectors to maximize their net benefit. If users will submit more traffic or in higher priority service class, ISP gains from the behavior, if users will submit less traffic or even exits the market, ISP 's utility decrease. The market is completely different from before, forging changes the market. Several examples are presented to illustrate the results. At the same time, how the utility function and the willingness to pay affect forging is discussed.

  18. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    Energy Technology Data Exchange (ETDEWEB)

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  19. Prospective study of the cementless "New Wave" total knee mobile-bearing arthroplasty: 8-year follow-up.

    Science.gov (United States)

    Normand, Xavier; Pinçon, Jean-Louis; Ragot, Jean-Marie; Verdier, Régis; Aslanian, Thierry

    2015-02-01

    One of the main factors affecting the survival of a total knee arthroplasty (TKA) is the fixation method. The constraints placed on the bone-implant interface of a mobile-bearing TKA must be taken in account during the design and evaluation phases. For more than two decades, calcium phosphate ceramics, particularly hydroxyapatitis, have been used in Europe to accelerate the bone integration of cementless implants. A prospective study of patients continuously recruited by three senior surgeons at three French private hospitals has been carried out. There were no exclusion criteria. Eighty-four (84) cementless mobile-bearing total knee prosthesis of the brand "New Wave" were implanted in 74 patients over a 2-year period (2004-2005). Implant survival at 8 years was 95% [with a confidence interval of 95%: 80.2-96.4%] when revision for any cause was defined as the endpoint. Five implants required surgical revision to exchange all or part of the implant: two for aseptic loosening of tibial component, one for osteolysis, one for persistent flessum (30°) and one for tibial periprosthetic fracture. Completely integrated implants and event-free outcomes were recorded in 91.4% of the cases at eight-year follow-up. The Hospital for Special Surgery score significantly improved from 56.8/100 points before the surgery to 83.9/100 points at the last follow-up (p < 0.05). Radiologically, only one patient had radiolucent lines around the tibial and femoral components. This cementless total knee prosthesis yielded good medium-term survival. Cementless arthroplasty can generate solid and durable bone fixation in this total weight-bearing implant, and it seems that the hidroxyapathitis surface in this series stimulate the bone integration at the bone-implant interface.

  20. An empirical model for friction in cold forging

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2002-01-01

    With a system of simulative tribology tests for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reductions in cold forward rod extrusion. KEY WORDS: empirical friction model, cold forging, simulative friction tests....

  1. Numerical modelling of the forging process of rolls for rolling mills

    OpenAIRE

    Charles, J F; Castagne, S.; Zhang, Lihong; Habraken, Anne; Cescotto, Serge

    2000-01-01

    This article presents comparisons of forging processes between two flat tools, between two round tools, and at different forging temperatures. Simulation results help to recover and better understa,d long practice in the forging industry. Peer reviewed

  2. Titanium Alloys

    Directory of Open Access Journals (Sweden)

    Mark T. Whittaker

    2015-08-01

    Full Text Available Although originally discovered in the 18th century [1], the titanium industry did not experience any significant advancement until the middle of the 20th century through the development of the gas turbine engine [2]. Since then, the aerospace sector has dominated worldwide titanium use with applications in both engines and airframe structures [3]. The highly desirable combination of properties, which include excellent corrosion resistance, favourable strength to weight ratios, and an impressive resistance to fatigue, has led to an extensive range of applications [4], with only high extraction and processing costs still restricting further implementation. [...

  3. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock m

  4. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...

  5. Numerical Analysis on Rotary Forging Mechanism of a Flange

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A numerical simulation on the rotary forging process of a flange is conducted by three-dimensional rigid-plastic finite element method. The states of stress and strain rate in the workpiece are analyzed and the forging mechanism of the flange is revealed. Moreover, the influence of the die configuration on the material flow is also analyzed.

  6. Biomechanical evaluation of adjunctive cerclage wire fixation for the prevention of periprosthetic femur fractures using cementless press-fit total hip replacement.

    Science.gov (United States)

    Christopher, Scott A; Kim, Stanley E; Roe, Simon; Pozzi, Antonio

    2016-08-01

    Periprosthetic femoral fractures are a common complication associated with cementless press-fit total hip arthroplasty. The use of prophylactic cerclage wire fixation has been advocated to reduce this complication. The objective of this study was to evaluate whether a double loop cerclage wire, used as adjunctive fixation, increased the peak torsional load to failure in femora implanted with press-fit cementless stems. Peak torsional load to failure was compared between femora without adjunctive fixation and femora receiving a 1 mm double loop cerclage wire placed proximally to the lesser trochanter. Femora treated with adjunctive cerclage wire fixation failed at 20% greater peak torque (P = 0.0001). In conclusion, a double loop cerclage wire may aid in the prevention of periprosthetic fractures associated with press-fit cementless femoral stems.

  7. Advanced numerical models for the thermo-mechanical-metallurgical analysis in hot forging processes

    Science.gov (United States)

    Ducato, Antonino; Fratini, Livan; Micari, Fabrizio

    2013-05-01

    In the paper a literature review of the numerical modeling of thermo-mechanical-metallurgical evolutions of a metal in hot forging operations is presented. In particular models of multiaxial loading tests are considered for carbon steels. The collected examples from literature regard phases transformations, also martensitic transformations, morphologies evolutions and transformation plasticity phenomena. The purpose of the tests is to show the correlation between the mechanical and the metallurgical behavior of a carbon steel during a combination of several types of loads. In particular a few mechanical tests with heat treatment are analyzed. Furthermore, Ti-6Al-4V titanium alloy is considered. Such material is a multi-phasic alloy, at room temperature made of two main different phases, namely Alpha and Beta, which evolve during both cooling and heating stages. Several numerical applications, conducted using a commercial implicit lagrangian FEM code are presented too. This code can conduct tri-coupled thermo-mechanical-metallurgical simulations of forming processes. The numerical model has been used to carry out a 3D simulation of a forging process of a complex shape part. The model is able to take into account the effects of all the phenomena resulting from the coupling of thermal, mechanical and metallurgical events. As simulation results strongly depend on the accuracy of input data, physical simulation experiments on real-material samples are carried out to characterize material behavior during phase transformation.

  8. Metallosis with pseudotumour formation: Long-term complication following cementless total hip replacement in a dog

    Science.gov (United States)

    Volstad, Nicola J.; Schaefer, Susan L.; Snyder, Laura A.; Meinen, Jeffrey B.; Sample, Susannah J.

    2017-01-01

    Summary Case description A 10-year-old female Belgian Teruven dog was presented to our clinic for total hip revision following a diagnosis of implant (cup) failure with metallosis and abdominal pseudotumour formation. The patient had a cementless metal-on-polyethylene total hip replacement performed nine years prior to presentation. Clinical findings The clinical findings, including pseudotumour formation locally and at sites distant from the implant and pain associated with the joint replacement, were similar to those described in human patients with this condition. Histopathological, surgical, and radiographic findings additionally supported the diagnosis of metallosis and pseudotumour formation. Treatment and outcome Distant site pseudo tumours were surgically removed and the total hip replacement was explanted due to poor bone quality. The patient recovered uneventfully and has since resumed normal activity. Conclusion In veterinary patients with metal-on-polyethylene total hip implants, cup failure leading to metallosis and pseudotumour formation should be considered as a potential cause of ipsilateral hindlimb lameness, intra-pelvic abdominal tumours, or a combination of both. These clinical findings may occur years after total hip replacement surgery. PMID:27189390

  9. Primary Stability Recognition of the Newly Designed Cementless Femoral Stem Using Digital Signal Processing

    Science.gov (United States)

    Salleh, Sh-Hussain; Hamedi, Mahyar; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Mohd Noor, Alias; Harris, Arief Ruhullah A.; Abdul Majid, Norazman

    2014-01-01

    Stress shielding and micromotion are two major issues which determine the success of newly designed cementless femoral stems. The correlation of experimental validation with finite element analysis (FEA) is commonly used to evaluate the stress distribution and fixation stability of the stem within the femoral canal. This paper focused on the applications of feature extraction and pattern recognition using support vector machine (SVM) to determine the primary stability of the implant. We measured strain with triaxial rosette at the metaphyseal region and micromotion with linear variable direct transducer proximally and distally using composite femora. The root mean squares technique is used to feed the classifier which provides maximum likelihood estimation of amplitude, and radial basis function is used as the kernel parameter which mapped the datasets into separable hyperplanes. The results showed 100% pattern recognition accuracy using SVM for both strain and micromotion. This indicates that DSP could be applied in determining the femoral stem primary stability with high pattern recognition accuracy in biomechanical testing. PMID:24800230

  10. Fabrication of low-cost, cementless femoral stem 316L stainless steel using investment casting technique.

    Science.gov (United States)

    Baharuddin, Mohd Yusof; Salleh, Sh-Hussain; Suhasril, Andril Arafat; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Omar, Mohd Afian; Abd Kader, Ab Saman; Mohd Noor, Alias; A Harris, Arief Ruhullah; Abdul Majid, Norazman

    2014-07-01

    Total hip arthroplasty is a flourishing orthopedic surgery, generating billions of dollars of revenue. The cost associated with the fabrication of implants has been increasing year by year, and this phenomenon has burdened the patient with extra charges. Consequently, this study will focus on designing an accurate implant via implementing the reverse engineering of three-dimensional morphological study based on a particular population. By using finite element analysis, this study will assist to predict the outcome and could become a useful tool for preclinical testing of newly designed implants. A prototype is then fabricated using 316L stainless steel by applying investment casting techniques that reduce manufacturing cost without jeopardizing implant quality. The finite element analysis showed that the maximum von Mises stress was 66.88 MPa proximally with a safety factor of 2.39 against endosteal fracture, and micromotion was 4.73 μm, which promotes osseointegration. This method offers a fabrication process of cementless femoral stems with lower cost, subsequently helping patients, particularly those from nondeveloped countries.

  11. Early results of the use of oblong S-ROM cementless acetabular component

    Directory of Open Access Journals (Sweden)

    Popović Zoran

    2003-01-01

    Full Text Available Massive deficiency of acetabular bone stock is a challenging problem in the increasing number of patients who need a revision of the failed hip arthroplasty. Oblong acetabular cup has been presented as an alternative reconstruction technique for hips with extensive acetabular bone loss. The aim of this study was to present our results with the use of a bilobed acetabular component inserted during revisional surgery, to define indications, and to introduce this method into our orthopaedic practice. Seven patients underwent revisional hip arthroplasty with a cementless oblong acetabular component between September 2000 and June 2002. Six patients underwent revisional hip arthroplasty, and in one primary hip arthroplasty by oblong acetabular component was performed because of bone defect of acetabulum after gunshot fracture. The average follow up was thirteen months. Radiographic analysis in all patients demonstrated stable bone incorporated acetabular component with the restored hip. All the patients walked with full weight bearing and were without pain. On the basis of our experience we find this method statisfactory in certain types of bone defefects of acetabulum, and that it provides stable reconstruction of acetabulum with the correction of hip joint.

  12. A multicenter approach evaluating the impact of vitamin e-blended polyethylene in cementless total hip replacement.

    Science.gov (United States)

    Jäger, Marcus; van Wasen, Andrea; Warwas, Sebastian; Landgraeber, Stefan; Haversath, Marcel; Group, Vitas

    2014-04-22

    Since polyethylene is one of the most frequently used biomaterials as a liner in total hip arthroplasty, strong efforts have been made to improve design and material properties over the last 50 years. Antioxidants seems to be a promising alternative to further increase durability and reduce polyethylene wear in long term. As of yet, only in vitro results are available. While they are promising, there is yet no clinical evidence that the new material shows these advantages in vivo. To answer the question if vitamin-E enhanced ultra-high molecular weight polyethylene (UHMWPE) is able to improve long-term survivorship of cementless total hip arthroplasty we initiated a randomized long-term multicenter trial. Designed as a superiority study, the oxidation index assessed in retrieval analyses of explanted liners was chosen as primary parameter. Radiographic results (wear rate, osteolysis, radiolucency) and functional outcome (Harris Hip Scores, University of California-Los Angeles, Hip Disability and Osteoarthritis Outcome Score, Visual Analogue Scale) will serve as secondary parameters. Patients with the indication for a cementless total hip arthroplasty will be asked to participate in the study and will be randomized to either receive a standard hip replacement with a highly cross-linked UHMWPE-X liner or a highly cross-linked vitamin-E supplemented UHMWPE-XE liner. The follow-up will be 15 years, with evaluation after 5, 10 and 15 years. The controlled randomized study has been designed to determine if Vitamin-E supplemented highly cross-linked polyethylene liners are superior to standard XLPE liners in cementless total hip arthroplasty. While several studies have been started to evaluate the influence of vitamin-E, most of them evaluate wear rates and functional results. The approach used for this multicenter study, to analyze the oxidation status of retrieved implants, should make it possible to directly evaluate the ageing process and development of the implant

  13. A multicenter approach evaluating the impact of vitamin E-blended polyethylene in cementless total hip replacement

    Directory of Open Access Journals (Sweden)

    Marcus Jäger

    2014-04-01

    Full Text Available Since polyethylene is one of the most frequently used biomaterials as a liner in total hip arthroplasty, strong efforts have been made to improve design and material properties over the last 50 years. Antioxidants seems to be a promising alternative to further increase durability and reduce polyethylene wear in long term. As of yet, only in vitro results are available. While they are promising, there is yet no clinical evidence that the new material shows these advantages in vivo. To answer the question if vitamin-E enhanced ultra-high molecular weight polyethylene (UHMWPE is able to improve long-term survivorship of cementless total hip arthroplasty we initiated a randomized long-term multicenter trial. Designed as a superiority study, the oxidation index assessed in retrieval analyses of explanted liners was chosen as primary parameter. Radiographic results (wear rate, osteolysis, radiolucency and functional outcome (Harris Hip Scores, University of California-Los Angeles, Hip Disability and Osteoarthritis Outcome Score, Visual Analogue Scale will serve as secondary parameters. Patients with the indication for a cementless total hip arthroplasty will be asked to participate in the study and will be randomized to either receive a standard hip replacement with a highly cross-linked UHMWPE-X liner or a highly cross-linked vitamin-E supplemented UHMWPE-XE liner. The follow-up will be 15 years, with evaluation after 5, 10 and 15 years. The controlled randomized study has been designed to determine if Vitamin-E supplemented highly cross-linked polyethylene liners are superior to standard XLPE liners in cementless total hip arthroplasty. While several studies have been started to evaluate the influence of vitamin-E, most of them evaluate wear rates and functional results. The approach used for this multicenter study, to analyze the oxidation status of retrieved implants, should make it possible to directly evaluate the ageing process and development

  14. New titanium and titanium/hydroxyapatite coatings on ultra-high-molecular-weight polyethylene-in vitro osteoblastic performance

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M A; Lopes, M A; Santos, J D; Fernandes, M H [Department of Metallurgical and Materials Engineering, Materials Section-Faculty of Engineering, University of Porto (Portugal); Gomes, P S [Laboratory of Pharmacology and Cellular Biocompatibility-Faculty of Dental Medicine, University of Porto (Portugal); Vila, M; Silva, R F, E-mail: mhfernandes@fmd.up.p [Department of Ceramics and Glass Engineering, University of Aveiro, CICECO (Portugal)

    2010-06-15

    The development of optimized hip joint materials is one of the most challenging opportunities in prosthetic technologies. In current approaches, ultra-high-molecular-weight polyethylene (UHMWPE) has been a favorite material for the acetabular component and, regarding the cementless technique, several coating options may be considered to contain and stabilize bearing surfaces and establish an improved interface with bone. In this work, newly developed constructs of UHMWPE coated with either commercially pure titanium (cpTi-UHMWPE), by DC magnetron sputtering, or with commercially pure titanium and hydroxyapatite (cpTi/HA-UHMWPE), by DC/RF magnetron co-sputtering, have been prepared and biologically characterized with human bone marrow-derived osteoblastic cultures. The cpTi-UHMWPE samples allowed a high cell growth and the expression of the complete osteoblastic phenotype, with high alkaline phosphatase activity, expression of osteogenic-associated genes and evident cell-mediated mineralization of the extracellular matrix. In comparison, the cpTi/HA-UHMWPE samples reported lower cell proliferation but earlier cell-mediated matrix mineralization. Accordingly, these newly developed systems may be suitable candidates to improve the osteointegration process in arthroplastic devices; nevertheless, further biological evaluation should be conducted.

  15. Initial billet and forging dies shape optimization: Application on an axisymetrical forging with a hammer

    Science.gov (United States)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal

    2011-05-01

    In metal forming process, the forging die design is the most important step for products quality control. Reasonable dies shape can not only reduce raw material cost but also improving material flow and eliminating defects. The main objective of this paper is to obtain some optimal parameters of the initial billet and forging dies shape according to the simulation results of a two-step metal forming process (platting step and forging step). To develop this metal forming process optimization system several numerical tools are required: geometric modelling (CATIA V5™), FEM analysis (ABAQUS®), work-flow control and optimization computation (MODEFRONTIER®). This study is done in three stages: simulating the two-step metal forming process, building surrogate meta-models to relate response and variables and optimizing the process by using advanced optimization algorithms. In this paper, a two-step axisymmetric metal forming project was studied as an example. By using our simulation model, we get 581 correct real simulation results totally. According to all these real values, we build the surrogate meta-models and obtain Pareto points for a two-objective optimization process. The choice of a solution in all Pareto points will be done by the engineer who can choose his best values according to their criterions of project.

  16. Total hip arthroplasty with cementless cups and femoral head autografts for patients with hip dysplasia and osteoarthritis

    Institute of Scientific and Technical Information of China (English)

    吴立东; 金礼斌; 严世贵; 杨泉森; 戴雪松; 王祥华

    2004-01-01

    Objective:To evaluate the outcome of total hip arthroplasty (THA) with cementless cups and femoral head autografts for patients with hip dysplasia and osteoarthritis.Methods: Between 1995 and 2002, we implanted 23cementless cups and femoral head autografts in 20 patients with hip dysplasia and osteoarthritis. In this study, a retrospective study was made on 21 hips in 20 patients (18females and 2 males, aged 50 years on an average) with developmental hip dysplasia treated by THA with acementless cup and femoral head autograft. The acetabular cup was placed at the level of the true acetabuinm and all the patients required autogenous femoral head grafts due to acetabular deficiency. The average rate of the acetabular cup covered by the femoral head autograft was 31%(ranging from 10% to 45%). Eight hips had less than 25%cup coverage and thirteen between 25% and 50%. The average follow-up period was 4.7 years (range, 1-8 years).The replacing outcome was evaluated by modified Harris hip score. Preoperative and follow-up radiographs were made.Results: All the autografts were united to the host bones. No autograft was collapsed or no component from the hip was loosed in all the patients. According to the modified Harris hip score, the average hip score increased from 46 before operation to 89 at the final review. Before operation, the leg-length discrepancy was greater than 2 cm in all the patients except one with bilateral hip dysplasia.After operation, only 2 out of 20 patients had a leg-length discrepancy greater than 1 cm. Three hips showed minor bone resorption in the lateral portion of the graft, which did not support the cup. Three hips developed Grade 1Brooker heterotopic ossification and one developed Grade 2.Conclusions: THA with a cementless cup and a femoral head autograft for patients with osteoarthritis resulted from hip dysplasia can result in favorable outcomes. This method can provide reliable acetabular fixation and restore the acetabular bone stock in

  17. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  18. Medium carbon vanadium micro alloyed steels for drop forging

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-12-31

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author) 17 refs., 19 figs., 5 tabs.

  19. The dimensional accuracy of preparation of femoral cavity in cementless total hip arthroplasty

    Institute of Scientific and Technical Information of China (English)

    WU Li-dong (吴立东); HAHNE H.J.; HASSENPFLUG J.

    2004-01-01

    Objective: To observe the accuracy of femoral preparation and the position of the cementless prosthesis in femoral cavity, and to compare the results between the computer-assisted surgical group (CASPAR) and the conventional group. Methods: Ten femoral components were implanted either manually or by CASPAR in cadaver femurs. The specimens were cut to 3 mm thick slices. Microradiograms of every slice were sent to a computer for analysis with special software (IDL). The gaps and the medullary cavities between component and bone, the direct bone contact area of the implant surface,the gap width and the percentage of gap and bone contact area were measured in every slice. Results: In the proximal implant coated with HA of the CASPAR group, the average percentage of bone contact reached 93.2% (ranging from 87.6% to 99.7%); the average gap percentage was 2.9% (ranging from 0.3% to 7.8%); the maximum gap width was 0.81 mm and the average gap width was only 0.20 mm. While in the conventional group, the average percentage of bone contact reached 60.1% (ranging from 49.2% to 70.4%); the average gap percentage was 32.8% (ranging from 25.1% to 39.9%); the maximum gap width was 2.97 mm and the average gap width was 0.77 mm. The average gap around the implant in the CASPAR group was only 9% of that in the manual group; the maximum and average gap widths were only about 26% of those in the manual group. On the other hand, the CASPAR group showed 33% higher bone contact than the manual group. Conclusion: With the use of robotics-assisted system, significant progress can be achieved for femoral preparation in total hip arthroplasty.

  20. The dimensional accuracy of preparation of femoral cavity in cementless total hip arthroplasty

    Institute of Scientific and Technical Information of China (English)

    吴立东; HAHNEH.J.; HASSENPFLUGJ.

    2004-01-01

    Objective: To observe the accuracy of femoral preparation and the position of the cementless prosthesis in femoral cavity, and to compare the results between the computer-assisted surgical group (CASPAR) and the conventional group. Methods: Ten femoral components were implanted either manually or by CASPAR in cadaver femurs. The specimens were cut to 3mm thick slices. Microradiograms of every slice were sent to a computer for analysis with special software (IDL). The gaps and the medullary cavities between component and bone, the direct bone contact area of the implant surface, the gap width and the percentage of gap and bone contact area were measured in every slice. Results: In the proximal implant coated with HA of the CASPAR group, the average percentage of bone contact reached 93.2% (ranging from 87.6% to 99.7%); the average gap percentage was 2.9% (ranging from 0.3% to 7.8%); the maximum gap width was 0.81mm and the average gap width was only 0.20mm. While in the conventional group, the average percentage of bone contact reached 60.1% (ranging from 49.2% to 70.4%); the average gap percentage was 32.8% (ranging from 25.1% to 39.9%); the maximum gap width was 2.97mm and the average gap width was 0.77mm. The average gap around the implant in the CASPAR group was only 9% of that in the manual group; the maximum and average gap widths were only about 26% of those in the manual group. On the other hand, the CASPAR group showed 33% higher bone contact than the manual group. Conclusion: With the use of robotics-assisted system, significant progress can be achieved for femoral preparation in total hip arthroplasty.

  1. The State of the Art in Cold Forging Lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    1994-01-01

    the conversion coatings are based on zinc phosphates but different requirements to the coating properties have to be met in different cold forging operations. This is obtained by adopting different oxidants leading to different composition, layer thickness and morphology of the conversion coatings. Concerning...... a detailed description of the state of art for lubricant systems for cold forging of C-steels and low alloy steels as well as aluminium alloys including all the basic operations such as cleaning of the slugs, application of eventual conversion coating and lubrication. As regards cold forging of steel...... aluminium unalloyed and softer alloys like the AA 1000, 3000 and 6000 series can be cold forged with either grease, oil or zinc stearate whereas the harder alloys from series AA 2000, 5000 and 7000 require a conversion coating to carry the lubricant. Three different types of conversion coating are described...

  2. Microstructure optimization design methods of the forging process and applications

    Institute of Scientific and Technical Information of China (English)

    WANG Guangchun; ZHAO Guoqun; GUAN Jing

    2007-01-01

    A microstructure optimization design method of the forging process is proposed. The optimization goal is the fine grain size and homogeneous grain distribution. The optimization object is the forging process parameters and the shape of the preform die. The grain size sub-objective function, the forgings shape sub-objective function and the whole objective function including the shape and the grain size are established, espectively. The detailed optimization steps are given. The microstructure optimization program is developed using the micro-genetic algorithm and the finite element method. Then, the upsetting process of the cylindrical billet is analyzed using a self-developed program. The forging parameters and the shape of preform die of the upsetting process are optimized respectively. The fine size and homogenous distribution of the grain can be achieved by controlling the shape of the preform die and improving the friction condition.

  3. Critical current densities in Bi-2223 sinter forgings.

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Fisher, B. L.; Goretta, K. C.; Harris, N. C.; Murayama, N.

    1999-07-23

    (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Bi-2223) bars, prepared by sinter forging, exhibited good phase purity and strong textures with the c axes of the Bi-2223 grains parallel to the forging direction. The initial zero-field critical current density (J{sub c}) of the bars was 10{sup 3} A/cm{sup 2}, but because the forged bars were uncoated, this value decreased with repeated thermal cycling. J{sub c} as a function of applied magnetic field magnitude and direction roughly followed the dependencies exhibited by Ag-sheathed Bi-2223 tapes, but the forged bars were more strongly dependent on field strength and less strongly dependent on field angle.

  4. Valley Forge National Historical Park Tract and Boundary Data

    Data.gov (United States)

    National Park Service, Department of the Interior — This is an ESRI polygon shapefile of tracts for Valley Forge NHP (VAFO). Tracts shown on inset maps A, B, and C were spatially adjusted (i.e., rubbersheeted) to...

  5. A randomised controlled trial of cemented and cementless femoral components for metal-on-metal hip resurfacing: a bone mineral density study.

    Science.gov (United States)

    Tice, A; Kim, P; Dinh, L; Ryu, J J; Beaulé, P E

    2015-12-01

    The primary purpose of this study of metal-on-metal (MoM) hip resurfacing was to compare the effect of using a cementless or cemented femoral component on the subsequent bone mineral density (BMD) of the femoral neck. This was a single-centre, prospective, double-blinded control trial which randomised 120 patients (105 men and 15 women) with a mean age of 49.4 years (21 to 68) to receive either a cemented or cementless femoral component. Follow-up was to two years. Outcome measures included total and six-point region-of-interest BMD of the femoral neck, radiological measurements of acetabular inclination, neck-shaft and stem-shaft angles, and functional outcome scores including the Harris hip score, the Western Ontario and McMaster Universities Osteoarthritis Index and the University of California at Los Angeles activity scale. In total, 17 patients were lost to follow-up leaving 103 patients at two years. There were no revisions in the cementless group and three revisions (5%) in the cemented group (two because of hip pain and one for pseudotumour). The total BMD was significantly higher in the cementless group at six months (p < 0.001) and one year (p = 0.01) than in the cemented group, although there was a loss of statistical significance in the difference at two years (p = 0.155). All patient outcomes improved significantly: there were no significant differences between the two groups. The results show better preservation of femoral neck BMD with a cementless femoral component after two years of follow-up. Further investigation is needed to establish whether this translates into improved survivorship.

  6. Mechanical properties of the as-forged and the forged-and-milled steels for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Yoon, Ji Hyun; Kim, Joo Hak; Oh, Yong Jun; Hong, Jun Hwa [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2001-04-01

    The mechanical properties of the as-forged and the forged and milled SA508-Gr.3 reactor pressure vessel steels were evaluated. The full Charpy impact curves obtained for four different locations in test materials. The various data including yield strengths, tensile strengths, elongations were obtained from the tensile strengths, elongations were obtained from the tensile test results for two locations in test materials. The detailed test results were integrated and analysed in this report. 6 refs., 7 figs., 5 tabs. (Author)

  7. RIGID-PLASTIC MECHANICAL MODEL FOR THE FORGING METHOD WITH HORIZONTAL V-SHAPED ANVIL

    Institute of Scientific and Technical Information of China (English)

    LIU Zhubai; NI Liyong; LIU Guohui; ZHANG Yongjun; ZHU Wenbo

    2006-01-01

    In order to decrease the anisotropy of mechanical properties, the rigid-plastic mechanical model for the forging method with horizontal V-shaped anvil is presented. The forging method,through the change of anvils shape, is able to control fibrous tissue direction, to improve the anisotropy of mechanical properties of axial forgings, to realize uniform forging. Therefore, the forging method can overcome the defect that conventional forging methods produce. The mechanism of the forging method with horizontal V-shaped anvil and the process of metal deformation are analyzed. The agreement of theoretical analysis with experimental study verifies the fact that the forging method with horizontal V-shaped anvil can control effectively the mechanical properties of axial forgings.

  8. Computational modeling in the primary processing of titanium: A review

    Science.gov (United States)

    Venkatesh, Vasisht; Wilson, Andrew; Kamal, Manish; Thomas, Matthew; Lambert, Dave

    2009-05-01

    Process modeling is increasingly becoming a vital tool for modern metals manufacturing. This paper reviews process modeling initiatives started at TIMET over the last decade for the primary processing of titanium alloys. SOLAR, a finite volume-based numerical model developed at the Ecole de Mine at Nancy, has been successfully utilized to optimize vacuum arc remelting process parameters, such as electromagnetic stirring profiles in order to minimize macrosegregation and improve ingot quality. Thermo-mechanical modeling of heat treating, billet forging, and slab rolling is accomplished via the commercial finite element analysis model, DEFORM, to determine heating times, cooling rates, strain distributions, etc.

  9. Titanium and titanium alloys fundamentals and applications

    CERN Document Server

    Peters, Manfred

    2003-01-01

    This handbook is an excellent reference for materials scientists and engineers needing to gain more knowledge about these engineering materials. Following introductory chapters on the fundamental materials properties of titanium, readers will find comprehensive descriptions of the development, processing and properties of modern titanium alloys. There then follows detailed discussion of the applications of titanium and its alloys in aerospace, medicine, energy and automotive technology.

  10. Defect analysis of complex-shape aluminum alloy forging

    Institute of Scientific and Technical Information of China (English)

    SHAN De-bin; ZHANG Yan-qiu; WANG Yong; XU Fu-chang; XU Wen-chen; L(U) Yan

    2006-01-01

    The isothermal precision forging was applied for the purpose of forming aluminum alloy with complex shape. The complexity of forging is easy to lead to the occurrence of the defects, such as underfilling, folding, metal flow lines disturbance and fibre breaking. The reasons for the defects were analyzed on the basis of experiments and finite element method(FEM). The results show that the size of flash gutter bridge, the lubricating condition and the deformation process are the main factors influencing the filling qualities of complex-shape aluminum alloy forging. The folding defect is mainly caused by different velocities of filling cavities, fast flow of much metal in one direction and confluence of two or multi metal strands. Improper metal distribution in different regions can cause the flow lines disturbance and fast metal flow in one direction is also a cause of the flow lines disturbance According to the reasons, some measures were taken to improve the quality of the forged parts. These studies can contribute to offering some experiences in making process project and optimizing the process parameters for forging complex-shape aviation products.

  11. Chinese titanium industry

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    <正>The effects of the financial crisis on the titanium industry are visible: investment plans for titanium smelting and processing have basically come to a halt in 2009, and projects under construction were also delayed. However, the

  12. Delayed cementless total hip arthroplasty for neglected dislocation of hip combined with complex acetabular fracture and deficient bone stock

    Directory of Open Access Journals (Sweden)

    Gavaskar Ashok S

    2012-12-01

    Full Text Available 【Abstract】Total hip arthroplasty (THA for an un-treated acetabular fracture is technically challenging and the long-term result is not so favorable. A 45-year-old fe-male patient with untreated column and comminuted poste-rior wall fracture of the acetabulum was treated in our insti-tution by reconstruction of the posterior wall using iliac strut autograft and plate stabilization of the posterior col-umn with cancellous grafting and cementless THA in a single stage. At 3 years’ follow-up, the patient was independently mobile without limb length discrepancy. Radiological evalu-ation showed well integrated components and bone grafts. No evidence of aseptic loosening or osteolysis was found. This report aims to emphasize that bony acetabular recon-struction allows the use of primary hip components, which improves prosthesis longevity and preserves bone stock for a future revision. Key words: Acetabulum; Fractures, bone; Hip dislocation; Arthroplasty, replacement, hip

  13. Delayed cementless total hip arthroplasty for neglected dislocation of hip combined with complex acetabular fracture and deficient bone stock

    Institute of Scientific and Technical Information of China (English)

    Ashok S Gavaskar; Naveen Chowdary Tummala

    2012-01-01

    Total hip arthroplasty (THA) for an untreated acetabular fracture is technically challenging and the long-term result is not so favorable.A 45-year-old female patient with untreated column and comminuted posterior wall fracture of the acetabulum was treated in our institution by reconstruction of the posterior wall using iliac strut autograft and plate stabilization of the posterior column with cancellous grafting and cementless THA in a single stage.At 3 years' follow-up,the patient was independently mobile without limb length discrepancy.Radiological evaluation showed well integrated components and bone grafts.No evidence of aseptic loosening or osteolysis was found.This report aims to emphasize that bony acetabular reconstruction allows the use of primary hip components,which improves prosthesis longevity and preserves bone stock for a future revision.

  14. Analysis of reforming process of large distorted ring in final enlarging forging

    Energy Technology Data Exchange (ETDEWEB)

    Miyazawa, Takeshi; Murai, Etsuo [Kushiro National College of Technology, Dept. of Mechanical Engineering, Kushiro, Hokkaido (Japan)

    2002-10-01

    In the construction of reactors or pressure vessels for oil chemical plants and nuclear power stations, mono block open-die forging rings are often utilized. Generally, a large forged ring is manufactured by means of enlarging forging with reductions of the wall thickness. During the enlarging process the circular ring is often distorted and becomes an ellipse in shape. However the shape control of the ring is a complicated work. This phenomenon makes the matter still worse in forging of larger rings. In order to make precision forging of large rings, we have developed the forging method using a v-shape anvil. The v-shape anvil is geometrically adjusted to fit the distorted ring in the final circle and reform automatically the shape of the ring during enlarging forging. This paper has analyzed the reforming process of distorted ring by computer program based on F.E.M. and examined the effect on the precision of ring forging. (author)

  15. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  16. Isothermal forging of γ-TiAl based alloys

    Institute of Scientific and Technical Information of China (English)

    黄朝晖

    2003-01-01

    The true stress-strain curves and processing window of Ti-47Al-2Cr-1Nb were set up through thermal physical simulation.A method for refinement of the as-cast+ HIPped structure was submitted,which included twostep deformation with a short intermediate heat-treatment between double deformations.The break-down operation of the canned ingot was performed by the isothermal forging processing mentioned above.The refining mechanism is characterized as breaking and bending of the as-cast+HIPped lamellae,dynamic recrystallization,and static globularization.Thus,a uniform and refined billet microstructure is obtained for the final component by forging operation.The deformation of a model disc is accomplished by the subsequent single-step isothermal forging at 1 100-1 150℃ using a closed compression die.

  17. Basic rules for rheologic forging process of semisolid alloy

    Institute of Scientific and Technical Information of China (English)

    Shuming Xing; Lizhong Zhang; Jianbo Tan; Chuanlin Zheng; Hanwu Liu; Peng Zhang; Yunhui Du

    2004-01-01

    Semisolid mold forging is a major type of semisolid processing, which is different from neither traditional mold forging nor traditional permanent casting. However, processing defects are often seen in work pieces because of lacking available rules for the process design and control. Some basic rules for the process design and control, simply named the shortest flowing length, pressure filling and the minimum uplifting mold pressure, are advanced in the paper based on amount of researches and experiments. The equations to determine the major process parameters are given out such as the filling pressure, forming pressure and locking mold pressure for the process design and control. The rules and equations are experimentally proved available and applicable by several actual work pieces produced by the semisolid forging process.

  18. Research on Integrated Casting and Forging Process of Aluminum Automobile Wheel

    OpenAIRE

    Zhang, Qi; Cao, Miao; ZHANG, DAWEI; Zhang, Shuai; Sun, Jue

    2014-01-01

    Integrated casting and forging process (ICFP) is a new manufacturing method combining the advantages of both casting and forging. Aluminum structure parts, such as aluminum alloy automobile wheel, with complex shape and excellent mechanical properties can be produced by this process. The effects of different process parameters on the ICFP of the automobile wheel were simulated by Forge software. Microstructure of forging region and the nonforging region were studied by experiment. The results...

  19. New low-carbon steel for hot, warm, or cold forging

    Energy Technology Data Exchange (ETDEWEB)

    Ollilainen, V.; Hocksell, E. [Imatra Steel Oy Ab, Imatra Steelworks (Finland)

    2000-05-01

    The development of a new high-strength steel started from the needs of cold forging and continued into hot- and warm-forging areas. The steel has a very low carbon content (<0.1% C) and chromium-boron alloying. Its hardening is simple: just water quenching without tempering. Hot forgings of this steel are directly quenched from forging temperature, resulting in process cost savings and weight reduction. (orig.)

  20. Investigation of the influence of hybrid layers on the life time of hot forging dies

    OpenAIRE

    Legutko, S.; Meller, A.; Gajek, M.

    2013-01-01

    The paper deals with the issues related in the process of drop forging with special attention paid to the durability of forging tools. It presents the results of industrial investigation of the influence of hybrid layers on hot forging dies. The effectiveness of hybrid layers type nitrided layer/PVD coating applied for extending the life of forging tools whose working surfaces are exposed to such complex exploitation conditions as, among others, cyclically varying high thermal and mechanical ...

  1. Fractography analysis of tool samples used for cold forging

    DEFF Research Database (Denmark)

    Dahl, K.V.

    2002-01-01

    Three fractured tool dies used for industrial cold forging have been investigated using light optical microscopy and scanning electron microscopy. Two of the specimens were produced using the traditional Böhler P/M steel grade s790, while the lastspecimen was a third generation P/M steel produced...... using new technology developed by Böhler. All three steels have the same nominal composition of alloying elements. The failure in both types of material occurs as a crack formation at a notch inside ofthe tool. Generally the cold forging dies constructed in third generation steels have a longer lifetime...

  2. Fatigue in cold-forging dies: Tool life analysis

    DEFF Research Database (Denmark)

    Skov-Hansen, P.; Bay, Niels; Grønbæk, J.;

    1999-01-01

    In the present investigation it is shown how the tool life of heavily loaded cold-forging dies can be predicted. Low-cycle fatigue and fatigue crack growth testing of the tool materials are used in combination with finite element modelling to obtain predictions of tool lives. In the models...... the number of forming cycles is calculated first to crack initiation and then during crack growth to fatal failure. An investigation of a critical die insert in an industrial cold-forging tool as regards the influence of notch radius, the amount and method of pre-stressing and the selected tool material...

  3. Improving durability of hot forging tools by applying hybrid layers

    Directory of Open Access Journals (Sweden)

    Z. Gronostajski

    2015-10-01

    Full Text Available This paper deals with problems relating to the durability of the dies used for the hot forging of spur gears. The results of industrial tests carried out on dies with a hybrid layer (a nitrided layer (PN + physical vapor deposition (PVD coating applied to improve their durability are presented. Two types of hybrid layers, differing in their PVD coating, were evaluated with regard to their durability improvement effectiveness. The tests have shown that by applying hybrid layers of the nitrided layer/PVD coating type one can effectively increase the durability of hot forging tools.

  4. 77 FR 14445 - Application for a License To Export Steel Forging

    Science.gov (United States)

    2012-03-09

    ... From the Federal Register Online via the Government Publishing Office NUCLEAR REGULATORY COMMISSION Application for a License To Export Steel Forging Pursuant to 10 CFR 110.70(b) ``Public Notice of... Spain. December 15, 2011 head steel head steel February 7, 2012 forging. forging will be XR175...

  5. The prediction of the evolution of grain size of land-gear forging during the die-forging process

    Directory of Open Access Journals (Sweden)

    Lin Gao

    2015-01-01

    Full Text Available The land-gear forgings are the most important structure parts, made of high strength steel 300M. Because of the bad service environment, the microstructure and performance of the part are very strict requirements. In this article the evolution of grain size during the die-forging process is predicted, the volume fraction of dynamic recrystallization, grain refinement and development of grain size in-homogeneity, and the affection of billet shape on the grain size distribution are analyzed. The simulated results show that the grain size differences on the different billet positions are very large at the deformation beginning. But in final forging stage, the difference of the average grain size is smaller. At some center zones of the part the maximum difference of grain size is bigger than 100 μm.

  6. Titanium Carbide-Graphite Composites

    Science.gov (United States)

    1991-11-08

    titanium carbide , titanium carbide with free graphite, titanium carbide /vanadium carbide alloy with free graphite, and titanium carbide with...from melts. The test pins were drawn across hot pressed titanium carbide wear plates with 5 newtons of normal force. The lowest friction coefficient at...22 C was 0.12 obtained with pure titanium carbide . The lowest friction coefficient at 900 C was 0.19 obtained with titanium carbide with boron and

  7. A prospective comparative study of cementless total hip arthroplasty and hip resurfacing in patients under the age of 55 years: a ten-year follow-up.

    Science.gov (United States)

    Haddad, F S; Konan, S; Tahmassebi, J

    2015-05-01

    The aim of this study was to evaluate the ten-year clinical and functional outcome of hip resurfacing and to compare it with that of cementless hip arthroplasty in patients under the age of 55 years. Between 1999 and 2002, 80 patients were enrolled into the study: 24 were randomised (11 to hip resurfacing, 13 to total hip arthroplasty), 18 refused hip resurfacing and chose cementless total hip arthroplasty with a 32 mm bearing, and 38 insisted on resurfacing. The mean follow-up for all patients was 12.1 years (10 to 14). Patients were assessed clinically and radiologically at one year, five years and ten years. Outcome measures included EuroQol EQ5D, Oxford, Harris hip, University of California Los Angeles and University College Hospital functional scores. No differences were seen between the two groups in the Oxford or Harris hip scores or in the quality of life scores. Despite a similar aspiration to activity pre-operatively, a higher proportion of patients with a hip resurfacing were running and involved in sport and heavy manual labour after ten years. We found significantly higher function scores in patients who had undergone hip resurfacing than in those with a cementless hip arthroplasty at ten years. This suggests a functional advantage for hip resurfacing. There were no other attendant problems.

  8. Vienna-Rotterdam: Forging the Future Urban strategies compared

    NARCIS (Netherlands)

    Rosemann, J.; Wigmans, G.

    1996-01-01

    De rol van de publieke planning en de mogelijkheid (en ook de wenselijkheid) om de stedelijke ontwikkeling in het postindustriële tijdperk te sturen zijn de centrale thema's van de conferentie "Vienna - Rotterdam: Forging the Future". De conferentie wordt georganiseerd door de bouwkundefaculteiten v

  9. Gao Qingmin:Forging a Legend Back to Life

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    SWORD-MAKER Gao Qingmin first dreamt of making swords when standing by his father at the furnace. As a teenager, he was apprenticed to his blacksmith father Gao Xikun, and schooled in stories of master ironsmiths Ou Yezi and Gan Jiang,both famous for forging highquality Tangxi swords.

  10. Hot Forging of Nitrogen Alloyed Duplex Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    P.Chandramohan; S.S. Mohamed Nazirudeen; S.S. Ramakrishnan

    2007-01-01

    Duplex stainless steels are gaining global importance because of the need for a high strength corrosion resistant material. Three compositions of this group were selected with three different nitrogen contents viz, 0.15 wt pct (alloy 1), 0.23 wt pct (alloy 2) and 0.32 wt pct (alloy 3). The steels were melted in a high frequency induction furnace and hot forged to various reductions from 16% to 62%. In this work, the effect of hot forging on the ferrite content, hardness, yield strength, impact strength and grain orientation (texture) were studied. Fracture analysis on all the forged specimens using SEM reveals that a size reduction of 48% results in maximum ductility and impact strength as well as minimal ferrite content and grain size. Thus the mechanical properties are found to have a direct correlation to ferrite content and grain size. The highest impact strength was observed in specimens with the smallest grain size, which was observed in specimens forged to 48% reduction in size.

  11. Developments of New Lubricants for Cold Forging of Stainless Steel

    DEFF Research Database (Denmark)

    Steenberg, Thomas; Christensen, Erik; Olesen, P.

    1997-01-01

    Two new lubricant systems for cold forging of stainless steel have been developed. The main component of these systems are FeCl3 and ZnCa2(PO4)2, respectively. Both lubricant systems have been tested using a backward extrusion test. The results show excellent lubricating properties with respect...

  12. 76 FR 168 - Heavy Forged Hand Tools From China

    Science.gov (United States)

    2011-01-03

    ... following classes or kinds of heavy forged hand tools from China: (1) Axes and adzes, (2) bars and wedges... four Domestic Like Products: (1) Axes, adzes, and hewing tools, other than machetes, with or without... Industries: (1) Domestic producers of axes, adzes and hewing tools, other than machetes, with or...

  13. Parallelisation of seismic algorithms using PVM and FORGE

    NARCIS (Netherlands)

    Wedemeijer, H.; Cox, H.L.H.; Verschuur, D.J.; Ritsema, I.L.

    1996-01-01

    The processing of seismic data, for the imaging of the earth's subsurface, is pushing current computational possibilities to the limit. In this paper results are presented obtained by optimisation and parallelisation of two innovative seismic algorithms with the use of PVM and FORGE. It shows that w

  14. Numerical modelling of damage evolution in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Martins, Paulo A.F.; Bay, Niels Oluf;

    2015-01-01

    The ingot forging process is numerically simulated applying both the Shima-Oyane porous plasticity model as a coupled damage model and the uncoupled normalized Cockcroft & Latham criterion. Four different cases including two different lower die angles (120º and 180º) and two different sizes of fe...

  15. The Influence of Technological Conditions of the Process of Cogging in Flat Dies on the Quality of Two-Phase Titanium Alloys

    Directory of Open Access Journals (Sweden)

    Dyja Н.

    2016-06-01

    Full Text Available To create a rational technology of cogging process and to determinate the optimal values of the angles of tilt and single reduction the stress-strain state (SSS of the blank during cogging in the flat dies was analyzed. By using the finite element method and program MSC.SuperForge quantitative data are obtained and the basic patterns of distribution of SSS, the temperature during the simulation of tilting in flat dies with different angles of tilting and the amount of reduction were established. Sustainable experimental-industrial technology of forging of two-phase titanium alloys was developed and tested.

  16. Microstructure control techniques in primary hot working of titanium alloy bars:A review

    Institute of Scientific and Technical Information of China (English)

    Guo Lianggang; Fan Xiaoguang; Yu Gaofeng; Yang He

    2016-01-01

    How to control the microstructure of titanium alloy bars is important to fabricating high-performance aerial forgings. This paper gives a thorough survey of the manufacturing meth-ods and microstructure control techniques for titanium alloy bars. It summarizes the effects of pro-cessing parameters on the mechanisms and laws of microstructure evolution during b working and (a+b) working, including the kinetics and grains size of dynamic recrystallization (DRX) during b deformation and the kinetics and grains size of spheroidization during (a+b) deformation. The trends in microstructure control techniques are presented for fabricating titanium alloy bars with high efficiency, low cost, and high quality by means of b/(a+b) working, and the puzzles and chal-lenges in the future are also pointed out.

  17. Performance Assessment Method for a Forged Fingerprint Detection Algorithm

    Science.gov (United States)

    Shin, Yong Nyuo; Jun, In-Kyung; Kim, Hyun; Shin, Woochang

    The threat of invasion of privacy and of the illegal appropriation of information both increase with the expansion of the biometrics service environment to open systems. However, while certificates or smart cards can easily be cancelled and reissued if found to be missing, there is no way to recover the unique biometric information of an individual following a security breach. With the recognition that this threat factor may disrupt the large-scale civil service operations approaching implementation, such as electronic ID cards and e-Government systems, many agencies and vendors around the world continue to develop forged fingerprint detection technology, but no objective performance assessment method has, to date, been reported. Therefore, in this paper, we propose a methodology designed to evaluate the objective performance of the forged fingerprint detection technology that is currently attracting a great deal of attention.

  18. Prevention of thinning at disc center during rotary forging

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Presents the simulation and analysis of the rotary forging of a disc using a finite element method, which re veals the thinning at the disc center is caused by higher radial and tangential tensile stresses resulting from the local loading of a rotary die and acting at the center of a workpiece, and proposes a new design of rotary die with a hole opened in its center to prevent the continuous occurrence of shortening in the axial direction and elongation in the tan gential and radial directions, and concludes from simulation results that the rotary die with a hole opened in its center is effective for prevention of thinning or cracking at the center of a disc during rotary forging.

  19. Three-Dimensional Analysis of the Contact Pattern between the Cortical Bone and Femoral Prosthesis after Cementless Total Hip Arthroplasty

    Directory of Open Access Journals (Sweden)

    Hiroshi Wada

    2016-01-01

    Full Text Available The cementless stem Excia (B. Braun, Melsungen, Germany implant has a rectangular cross-sectional shape with back-and-forth flanges and a plasma-sprayed, dicalcium phosphate dihydrate coating from the middle to proximal portion to increase initial fixation and early bone formation. Here, the conformity of the Excia stem to the femoral canal morphology was three-dimensionally assessed using computed tomography. Forty-three patients (45 hips were examined after primary total hip arthroplasty with a mean follow-up of 27 ± 3 months (range: 24–36 months. Spot welds occurred at zone 2 in 16 hips and at zone 6 in 24 hips, with 83% (20/24 hips of those occurring within 3 months after surgery. First- (n=12 hips, second- (n=32, and third- (n=1 degree stress shielding were observed. The stem was typically in contact with the cortical bone in the anterolateral mid-portion (100% and posteromedial distal portions (85%. Stress shielding did not progress, even in cases where the stems were in contact with the distal portions. The anterior flange was in contact with the bone in all cases. The stability of the mid-lateral portion with the dicalcium phosphate dihydrate coating and the anterior flange may have inhibited the progression of stress shielding beyond the second degree.

  20. Experimental and Numerical Analyses of the Pull-out Response of a Steel Post/Bovine Bone Cementless Fixation

    Institute of Scientific and Technical Information of China (English)

    Khaled Gammoudi; Mohamed Kharrat; Maher Dammak

    2012-01-01

    Effect of initial interference fit on pull-out strength in cementless fixation between bovine tibia and smooth stainless steel post was investigated in this study.Compressive behavior of bovine spongious bone was studied using mechanical testing in order to evaluate the elastic-plastic properties in different regions of the proximal tibia.Friction tests were carried out in the aim to evaluate the friction behavior of the contact between bovine spongious bone and stainless steel.A cylindrical stainless steel post inserted in a pre-drilled bovine tibia with an initial interference fit was taken as an in vitro model to assess the contribution of post fixation to the initial stability of the Total Knee Arthroplasty (TKA) tibial component.Pull-out experiments were carried out for different initial interference fits.Finite Element Models (FEM) using local elastic-plastic properties of the bovine bone were developed for the analysis of the experimental ultimate pull-out force results.At the post/bone interface,Coulomb friction was considered in the FEM calculations with pressure-dependent friction coefficient.It was found that the FEM results of the ultimate force are in good agreement with the experimental results.The analysis of the FEM interfacial stresses indicates that the micro-slip initiation depends on the local bone properties.

  1. The effects of pulsed low frequency magnetic field in early rehabilitation of patients with cementless total hip arthroplasty

    Directory of Open Access Journals (Sweden)

    Đurović Aleksandar

    2006-01-01

    Full Text Available Introduction: Early rehabilitation of patients with cementless total hip arthroplasty (cTHA includes different physical modalities and pulsed low frequency magnetic field (PLFMF, which effects have not been explored yet. Objective: To investigate the effects of PLFMF which was applied in different doses in early rehabilitation of patients with cTHA. Method: Prospective, controlled, clinical study included 90 patients, divided in three groups with 30 patients each. First two groups were treated with high (group A or low (group B doses of PLFMF, in addition to kinesitherapy. Control group C was treated only with kinesitherapy. Study was completed in three weeks. Results: Subjects of group A had significantly lower pain than group B (p<0.01 and group C (p<0.001 subjects in the first postoperative week. Pain in group B subjects was significantly lower than in group C in all three postoperative weeks (p<0.01. In relation to other two groups, subjects of group A had higher hip Harris score values at the end of the third postoperative week (p<0.05, and they were faster on 10-meter distance at the end of the first postoperative week (p<0.01. Conclusion: PLFMF used in low and high doses for patients with cTHA had significant effects on pain abatement, especially at higher doses. Improvement of function was earlier and more manifested in the group treated with high doses of PLFMF.

  2. Cementless total hip arthroplasty with modified oblique femoral shortening osteotomy in Crowe type IV congenital hip dislocation.

    Science.gov (United States)

    Kiliçoğlu, Onder İ; Türker, Mehmet; Akgül, Turgut; Yazicioğlu, Onder

    2013-01-01

    Midterm results of cementless total hip arthroplasty in patients with Crowe type IV congenital dislocation of the hip were evaluated. A modified oblique subtrochanteric shortening osteotomy was used in all patients. A cylindrical femoral stem was used in all patients to stabilize the osteotomy. Mean follow-up was 82 months in 20 hips of 16 patients. Mean Merle D'Aubigné pain score increased from 2.52 to 5.65 points, function score improved from 4.0 to 5.3 points, and mobility score improved from 3.95 to 5.35. Mean greater trochanter height relative to the estimated hip center was 6.8 ± 2.0 cm preoperatively and -1 ± 0.2 cm postoperatively. Complications were dislocations in 3 patients, which were successfully managed without redislocation and fracture of greater trochanter in 3 patients, which healed uneventfully in 2 but with residual Trendelenburg gait in one. Total hip arthroplasty with modified oblique subtrochanteric shortening osteotomy is an effective technique for the treatment for Crowe type IV hip dislocation.

  3. Optimization of custom cementless stem using finite element analysis and elastic modulus distribution for reducing stress-shielding effect.

    Science.gov (United States)

    Saravana Kumar, Gurunathan; George, Subin Philip

    2017-02-01

    This work proposes a methodology involving stiffness optimization for subject-specific cementless hip implant design based on finite element analysis for reducing stress-shielding effect. To assess the change in the stress-strain state of the femur and the resulting stress-shielding effect due to insertion of the implant, a finite element analysis of the resected femur with implant assembly is carried out for a clinically relevant loading condition. Selecting the von Mises stress as the criterion for discriminating regions for elastic modulus difference, a stiffness minimization method was employed by varying the elastic modulus distribution in custom implant stem. The stiffness minimization problem is formulated as material distribution problem without explicitly penalizing partial volume elements. This formulation enables designs that could be fabricated using additive manufacturing to make porous implant with varying levels of porosity. Stress-shielding effect, measured as difference between the von Mises stress in the intact and implanted femur, decreased as the elastic modulus distribution is optimized.

  4. Correlative analysis of MRI-evident abductor hip muscle degeneration and power after minimally invasive versus conventional unilateral cementless THA.

    Science.gov (United States)

    Vasilakis, Ioannis; Solomou, Ekaterini; Vitsas, Vasilis; Fennema, Peter; Korovessis, Panagiotis; Siamblis, Dimitrios K

    2012-12-01

    The 2 main null hypotheses of this study were: (1) the 4-year surgical trauma-related degeneration within the hip abductor muscles after a minimally invasive approach to total hip arthroplasty would be similar to that following a conventional approach; and (2) no differences in perioperative blood loss or postoperative hip pain would be observed between the minimally invasive and conventional approaches.In 40 consecutive randomly selected adult patients with unilateral primary hip osteoarthritis, a cementless Zweymüller-Plus THA (Smith & Nephew Orthopaedics, Baar, Switzerland) was implanted by a single surgeon in 1 institution during the same period. Twenty patients underwent a minimally invasive approach (group A), and 20 patients underwent a conventional anterolateral approach (group B). Four years postoperatively, the operated and contralateral nonoperated hips of 37 available patients from both groups were examined with magnetic resonance imaging to show any changes in the gluteus medius and tensor fascia latae. Simultaneously, hip abductor power was measured bilaterally in both groups. Anthropometric data, blood loss, Short Form 36 self-assessment questionnaire, visual analog pain score, and walking distance were also analyzed.The reliability of magnetic resonance imaging and hip abductor power measurements was high. No difference was found in hip abductor power on the operated side between the 2 groups, whereas hip abductor power on the nonoperated side was significantly higher in both groups. This study revealed no mechanical and functional benefits in favor of patients undergoing minimally invasive vs conventional total hip arthroplasty.

  5. A comparative study of zinc, magnesium, strontium-incorporated hydroxyapatite-coated titanium implants for osseointegration of osteopenic rats

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Zhou-Shan [Department of Orthopaedic Surgery, Second Affiliated Hospital of Wenzhou Medical University, 109 Xueyuan Xi Road, Wenzhou, Zhejiang 325027 (China); Zhou, Wan-Shu [Endocrine & Metabolic Diseases Unit, Affiliated Hospital of Guizhou Medical University, Guizhou 550001 (China); He, Xing-Wen [Department of Orthopaedic Surgery, Hangzhou Bay Hospital of Ningbo, 315000 (China); Liu, Wei [Department of Orthopaedic Surgery, Jingmen No. 1 People' s Hospital, Jingmen 44800, Hubei (China); Bai, Bing-Li; Zhou, Qiang; Huang, Zheng-Liang; Tu, Kai-kai; Li, Hang; Sun, Tao [Department of Orthopaedic Surgery, Second Affiliated Hospital of Wenzhou Medical University, 109 Xueyuan Xi Road, Wenzhou, Zhejiang 325027 (China); Lv, Yang-Xun [Department of Orthopaedic Surgery, Wenzhou Central Hospital, Wenzhou, Zhejiang 325000 (China); Cui, Wei [Sichuan Provincial Orthopedics Hospital, No. 132 West First Section First Ring Road, Chengdu, Sichuan 610000 (China); Yang, Lei, E-mail: tzs19900327@163.com [Department of Orthopaedic Surgery, Second Affiliated Hospital of Wenzhou Medical University, 109 Xueyuan Xi Road, Wenzhou, Zhejiang 325027 (China)

    2016-05-01

    Surface modification techniques have been applied to generate titanium implant surfaces that promote osseointegration for the implants in cementless arthroplasty. However, its effect is not sufficient for osteoporotic bone. Zinc (Zn), magnesium (Mg), and strontium (Sr) present a beneficial effect on bone growth, and positively affect bone regeneration. The aim of this study was to confirm the different effects of the fixation strength of Zn, Mg, Sr-substituted hydroxyapatite-coated (Zn-HA-coated, Mg-HA-coated, Sr-HA-coated) titanium implants via electrochemical deposition in the osteoporotic condition. Female Sprague–Dawley rats were used for this study. Twelve weeks after bilateral ovariectomy, all animals were randomly divided into four groups: group HA; group Zn-HA; group Mg-HA and group Sr-HA. Afterwards, all rats from groups HA, Zn-HA, Mg-HA and Sr-HA received implants with hydroxyapatite containing 0%, 10% Zn ions, 10% Mg ions, and 10% Sr ions. Implants were inserted bilaterally in all animals until death at 12 weeks. The bilateral femurs of rats were harvested for evaluation. All treatment groups increased new bone formation around the surface of titanium rods and push-out force; group Sr-HA showed the strongest effects on new bone formation and biomechanical strength. Additionally, there are significant differences in bone formation and push-out force was observed between groups Zn-HA and Mg-HA. This finding suggests that Zn, Mg, Sr-substituted hydroxyapatite coatings can improve implant osseointegration, and the 10% Sr coating exhibited the best properties for implant osseointegration among the tested coatings in osteoporosis rats. - Highlights: • Surface modification techniques have been applied to generate titanium implant surfaces that promote osseointegration for the implants in cementless arthroplasty. • However, its effect is not sufficient for osteoporotic bone. Zinc (Zn), Magnesium(Mg), Strontium (Sr) present a benificial effect on bone

  6. Constitutive Equation of Superalloy In718 in Hammer Forging Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A constitutive equation reflecting the flow behavior ofSuperalloy In718 during the counter-blow hammer forging process was developed in terms of the relationship of flow stress and hot-deformation parameters, such as strain, strain rate, and deformation temperature. A new simplified approach for the complex multi-pass stress-strain curves has been attempted. The simulation curves calculated by constitutive equation are consistent with the experimental data.

  7. Forging process modeling of cone-shaped posts

    Institute of Scientific and Technical Information of China (English)

    Xuefeng Liu; Lingyun Wang; Li Zhang

    2004-01-01

    Using the rigid visco-plastic Finite Element Method (FEM), the process of forging for long cone-shaped posts made of aluminum alloys was modeled and the corresponding distributions of the field variables were obtained based on considering aberrance of grids, dynamic boundary conditions, non-stable process, coupled thermo-mechanical behavior and other special problems.The difficulties in equipment selection and die analysis caused by the long cone shape of post, as well as by pressure calculation were solved.

  8. Material morphological characteristics in laser ablation of alpha case from titanium alloy

    Science.gov (United States)

    Yue, Liyang; Wang, Zengbo; Li, Lin

    2012-08-01

    Alpha case (an oxygen enriched alloy layer) is commonly formed in forged titanium alloys during the manufacturing process and it reduces the service life of the materials. This layer is normally removed mechanically or chemically. This paper reports the feasibility and characteristics of using a short pulsed laser to remove oxygen-enriched alpha case layer from a titanium alloy (Ti6Al4V) substrate. The material removal rate, i.e., ablation rate, and ablation threshold of the alpha case titanium were experimentally determined, and compared with those for the removal of bulk Ti6Al4V. Surface morphologies of laser processed alpha case titanium layer, especially that of cracks at different ablated depths, were carefully examined, and also compared with those for Ti6Al4V. It has been shown that in the alpha case layer, laser ablation has always resulted in crack formation while for laser ablation of alpha case free Ti6Al4V layers, cracking was not present. In addition, the surface is rougher within the alpha case layer and becomes smoother (Ra - 110 nm) once the substrate Ti-alloy is reached. The work has demonstrated that laser is a feasible processing tool for removing alpha case titanium, and could also be used for the rapid detection of the presence of alpha case titanium on Ti6Al4V surfaces in aerospace applications.

  9. Research on Integrated Casting and Forging Process of Aluminum Automobile Wheel

    Directory of Open Access Journals (Sweden)

    Qi Zhang

    2014-07-01

    Full Text Available Integrated casting and forging process (ICFP is a new manufacturing method combining the advantages of both casting and forging. Aluminum structure parts, such as aluminum alloy automobile wheel, with complex shape and excellent mechanical properties can be produced by this process. The effects of different process parameters on the ICFP of the automobile wheel were simulated by Forge software. Microstructure of forging region and the nonforging region were studied by experiment. The results show that die temperature, static pressure of the injection piston, forging speed, and material flow have significant influences on the process. Compared with nonforging region, the microstructure of forging region becomes finer, more uniform, and denser. Meanwhile, the casting defects can be removed and mechanical properties improved.

  10. Numerical simulation on forging process of TC4 alloy mounting parts

    Institute of Scientific and Technical Information of China (English)

    L(U) Cheng; ZHANG Li-wen

    2006-01-01

    In order to eliminate forging defects appearing in production, based on the rigid-viscoplastic FEM principle, the DEFORM3D software package was employed to simulate the forming process of TC4 alloy mounting part and to optimize the process parameters. In this simulation, the temperature dependency of the thermal and mechanical properties of material was considered. Based on the simulation, the metal flow and thermomechanical field variables such as stress and damage are obtained.The simulation results show that the forging defects are caused by improper die dimension and the optimized die dimension was proposed. To verify the validity of simulation results, forging experiments were also carried out in a forging plant. The forging experiments show that the optimized die dimension can ensure the quality of forging part, and it can provide reference to improve and optimize die design process.

  11. Investigation of the influence of hybrid layers on the life time of hot forging dies

    Directory of Open Access Journals (Sweden)

    S. Legutko

    2013-04-01

    Full Text Available The paper deals with the issues related in the process of drop forging with special attention paid to the durability of forging tools. It presents the results of industrial investigation of the influence of hybrid layers on hot forging dies. The effectiveness of hybrid layers type nitrided layer/PVD coating applied for extending the life of forging tools whose working surfaces are exposed to such complex exploitation conditions as, among others, cyclically varying high thermal and mechanical loads, as well as intensive abrasion at raised temperature. The examination has been performed on a set of forging tools made of Unimax steel and intended for forging steel rings of gear box synchronizer in the factory FAS in Swarzedz (Poland.

  12. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    Science.gov (United States)

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.

    2016-01-01

    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  13. Two-stage revision surgery with preformed spacers and cementless implants for septic hip arthritis: a prospective, non-randomized cohort study

    Directory of Open Access Journals (Sweden)

    Logoluso Nicola

    2011-05-01

    Full Text Available Abstract Background Outcome data on two-stage revision surgery for deep infection after septic hip arthritis are limited and inconsistent. This study presents the medium-term results of a new, standardized two-stage arthroplasty with preformed hip spacers and cementless implants in a consecutive series of adult patients with septic arthritis of the hip treated according to a same protocol. Methods Nineteen patients (20 hips were enrolled in this prospective, non-randomized cohort study between 2000 and 2008. The first stage comprised femoral head resection, debridement, and insertion of a preformed, commercially available, antibiotic-loaded cement hip spacer. After eradication of infection, a cementless total hip arthroplasty was implanted in the second stage. Patients were assessed for infection recurrence, pain (visual analog scale [VAS] and hip joint function (Harris Hip score. Results The mean time between first diagnosis of infection and revision surgery was 5.8 ± 9.0 months; the average duration of follow up was 56.6 (range, 24 - 104 months; all 20 hips were successfully converted to prosthesis an average 22 ± 5.1 weeks after spacer implantation. Reinfection after total hip joint replacement occurred in 1 patient. The mean VAS pain score improved from 48 (range, 35 - 84 pre-operatively to 18 (range, 0 - 38 prior to spacer removal and to 8 (range, 0 - 15 at the last follow-up assessment after prosthesis implantation. The average Harris Hip score improved from 27.5 before surgery to 61.8 between the two stages to 92.3 at the final follow-up assessment. Conclusions Satisfactory outcomes can be obtained with two-stage revision hip arthroplasty using preformed spacers and cementless implants for prosthetic hip joint infections of various etiologies.

  14. Measurement and Analysis on Hardness and Residual Stress of Heavy Forging after Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hardness and residual stress in the forging for cold roller during low temperature tempering, and the relationship of residual stress and cooling temperature of high temperature tempering for heavy forgings were studied. The stress relaxation constant at low temperature tempering and the elasto-plastisity inversion temperature at high temperature tempering were found. The results are of great importance to determine rational tempering cooling process of heavy forgings.

  15. The Effect of Corner Radii and Part Orientation on Stress Distribution of Cold Forging Die

    OpenAIRE

    Ahmad B.  Abdullah; Kam S. Ling; Zahurin Samad

    2008-01-01

    One of the most critical problems in cold forging is the huge stresses generated from the deformation of metal leads to die failure. The distribution of stresses mainly depends on geometry of the die. An approach to optimal design in cold forging die geometry and orientation are presented in this paper. The impression cold forging dies of the Universal joint was generated using three-dimensional CAD modeling software, SolidWorks. This CAD modeling software coupled with FEA tools, COSMOSWorks....

  16. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  17. Titanium allergy: A literature review

    Directory of Open Access Journals (Sweden)

    Manish Goutam

    2014-01-01

    Full Text Available Titanium has gained immense popularity and has successfully established itself as the material of choice for dental implants. In both medical and dental fields, titanium and its alloys have demonstrated success as biomedical devices. Owing to its high resistance to corrosion in a physiological environment and the excellent biocompatibility that gives it a passive, stable oxide film, titanium is considered the material of choice for intraosseous use. There are certain studies which show titanium as an allergen but the resources to diagnose titanium sensivity are very limited. Attention is needed towards the development of new and precise method for early diagnosis of titanium allergy and also to find out the alternative biomaterial which can be used in place of titanium. A review of available articles from the Medline and PubMed database was done to find literature available regarding titanium allergy, its diagnosis and new alternative material for titanium.

  18. A new Friction and Lubrication Test for Cold Forging

    DEFF Research Database (Denmark)

    Bay, Niels; Wibom, Ole; Aalborg Nielsen, J

    1995-01-01

    This paper presents a new friction and lubrication test for cold forging. The test allows controlled variation of the surface expansion in the range 0-2000%, the tool temperature in the range 20-270°C and the sliding length between 0 and infinite. Friction is decreasing with increasing temperature...... in the range 30-150°C. Above this temperature range friction increases. As regards lubricant performance Lubrication Limit Curves (LLC) are plotted in a sliding length-surface enlargement diagram with the tool temperature as a parameter. Larger tool temperature implies lower acceptable surface expansion...

  19. Environmentally Benign Lubricant Systems For Cold, Warm And Hot Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2010-01-01

    The growing awareness of environmental issues and the requirements to establish solutions diminishing the impact on working environment as well as external environment has initiated ever increasing efforts to develop new, environmentally benign tribological systems for metal forming. The present...... paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging. The paper is an extract of the keynote paper [3] written by the author together with eight co-authors referring to collected papers and other information from more than 30 different...

  20. Modeling Cavitation in ICE Pistons Made with Isothermal Forging

    Directory of Open Access Journals (Sweden)

    V.V. Astanin

    2014-07-01

    Full Text Available Possible causes for cavitations in parts made with an Al-Si eutectic alloy AK12D (AlSi12 were explored with mathematical and physical modeling with involved acoustic emission. Pores were formed from micro-cracks, which appear during the early stages of a deformation process, with the help of micro-stresses appearing at phase boundaries (Al/Si interface due to thermal expansion. At the design stage of isothermal forgings of such products it is recommended to provide a scheme of the deformed shape, which is under uniform compression, to compensate for the inter-phase stresses.

  1. Functional and radiographic evaluation and quality of life analysis after cementless total hip arthroplasty with ceramic bearings: minimum of 5 years follow-up

    Directory of Open Access Journals (Sweden)

    Rafael Borghi Mortat

    2013-12-01

    Full Text Available Objective: The aim of the study is to analyze and correlate functional and radiographic results and quality of life in patients undergoing cementless total hip arthroplasty with ceramic surface, performed at Hospital Servidor Publico de Sao Paulo from 2001 to 2006. Methods: We retrospectively analyzed 35 hips treated with cementless total hip arthroplasty with ceramic surfaces with a minimum follow-up of 5 years. Functional evaluation was based on the Harris Hip Score (HHS. Radiographic evaluation was based on the method proposed by Charles Engh for evaluation of femoral osseointegration and on DeLee and Charnley zones for acetabulum. Quality of life was assessed by SF-36 questionnaire. Results: The HHS presented excellent and good results in 91% of patients postoperatively (mean of 93.14 points HHS. As for radiographic evaluation, we found excellent results in 100% of evaluated hips (proven osseointegration. SF-36 scores were not compared to the control group for the following components: pain, vitality, mental health and social aspects. The difference between HHS pre and postoperatively had a statistically significant correlation with physical functioning of the SF-36. Conclusion: Total hip arthroplasty with ceramic surface is a treatment that enables functional improvement of the hip and increases quality of life of patients to levels close to those of people without joint diseases.

  2. Research of annealing mode for high accuracy stamped parts production from titanium alloy 83Ti-5Al-5Cr-5Mo after tooling

    Science.gov (United States)

    Balaykin, A. V.; Nosova, E. A.; Galkina, N. V.

    2016-11-01

    The aim of the work is to solve question of accuracy increase in tolled and annealed parts made from forged rod of titanium alloy. Plate pieces were cut from cross-section, annealed at 800°C during 1, 2, 3, 4 and 5 hours. The criterion combining minimum bending radius and spring back angle was found. This criterion shows the maximum values after tooling and annealing for 3 hours.

  3. Five-year results of a cementless short-hip-stem prosthesis

    Directory of Open Access Journals (Sweden)

    Ralf H. Wittenberg

    2013-03-01

    Full Text Available Hip prosthesis stems with a short stem length and proximal fixation geometry support a bone-preserving and muscle-sparing implantation and should also allow for revision surgery with a standard hip stem. We present 250 prospectively documented clinical and radiological results from the Metha Short Hip Stem prosthesis (B. Braun-Aesculap, Tuttlingen, Germany after an average follow-up of 4.9 years. The average patient age at surgery was 60 years. Indication for total hip replacement was primary osteoarthrosis (OA (78% of patients, OA based on developmental dyspla- sia of the hip (16%, and other indications (6%. At the last follow-up, the average Harris Hip Score was 97 points. 85% of patients were very satisfied and 14% were satisfied after surgery, whereas 1% were dissatisfied. Pain according to the Visual Analogue Scale improved from 7.4 (min 1.6, max 9.5 pre-operatively to 0.23 (min 0, max 6.6. No joint dislocations occurred when predominantly using 28 mm and 32 mm prosthesis heads. Nine short-stems were revised: three after bacterial infections, two after primary via valsa with penetration of the femoral cortex two and three months after surgery, and three after early aseptic cases of loosening within the first year. A further nine osseously consolidated short-stems had to be replaced due to breakage of the modular titanium cone adapter after an average of 3.1 years (min 1.9, max 4.4. All surgical revisions were performed using primary standard stems. Without taking the material-related adapter failures into account, a five year Kaplan-Meier survival rate of 96.7% (95% confidence interval 93.4-98.3 was determined for the short-stem prostheses. There were no radiological signs of loosening in any of the short-stem prostheses at the last examination. Fine sclerotic lines were detected in Gruen’s AP zones 1 (19% and 2 (10.5%, individual hypertrophies in zone 3 (3.5%, fine seams in zones 4 (5.5% and 5 (4%, without pedestal formations in zone 4

  4. 大锻件 KD 压实锻造工艺模拟研究%Simulation Research of Compaction Forging Process for Large Forgings with KD Method

    Institute of Scientific and Technical Information of China (English)

    徐明昊; 王敬禹; 刘建红

    2013-01-01

      利用数值模拟方法对锻造过程中的锻造温度场、V型砧砧宽和布砧方式等工艺参数对锻件心部质量的影响进行了研究。结果表明,温度梯度、宽大V型砧和交替布砧的方式能够有效地提高锻件心部的压实效果。%The influence of the technological parameters during forging , such as forging temperature field, V shaped anvil width and anvil distribution mode on the quality of forging core is researched by numerical simulation .The result shows that the temperature gradient , V shaped wide anvil and alternating anvil distribution can effectively im-prove the compaction effect of forging core .

  5. 75 FR 67110 - Forged Stainless Steel Flanges From India and Taiwan

    Science.gov (United States)

    2010-11-01

    ... COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... stainless steel flanges from India and Taiwan. SUMMARY: The Commission hereby gives notice that it has... determine whether revocation of the antidumping duty orders on forged stainless steel flanges from India...

  6. Microstructure Modeling of a Ni-Fe-Based Superalloy During the Rotary Forging Process

    Science.gov (United States)

    Loyda, A.; Hernández-Muñoz, G. M.; Reyes, L. A.; Zambrano-Robledo, P.

    2016-06-01

    The microstructure evolution of Ni-Fe superalloys has a great influence on the mechanical behavior during service conditions. The rotary forging process offers an alternative to conventional bulk forming processes where the parts can be rotary forged with a fraction of the force commonly needed by conventional forging techniques. In this investigation, a numerical modeling of microstructure evolution for design and optimization of the hot forging operations has been used to manufacture a heat-resistant nickel-based superalloy. An Avrami model was implemented into finite element commercial platform DEFORM 3D to evaluate the average grain size and recrystallization during the rotary forging process. The simulations were carried out considering three initial temperatures, 980, 1000, and 1050 °C, to obtain the microstructure behavior after rotary forging. The final average grain size of one case was validated by comparing with results of previous experimental work of disk forging operation. This investigation was aimed to explore the influence of the rotary forging process on microstructure evolution in order to obtain a homogenous and refined grain size in the final component.

  7. [Research on the inner wall condition monitoring method of ring forgings based on infrared spectra].

    Science.gov (United States)

    Fu, Xian-bin; Liu, Bin; Wei, Bin; Zhang, Yu-cun; Liu, Zhao-lun

    2015-01-01

    In order to grasp the inner wall condition of ring forgings, an inner wall condition monitoring method based on infrared spectra for ring forgings is proposed in the present paper. Firstly, using infrared spectroscopy the forgings temperature measurement system was built based on the three-level FP-cavity LCTF. The two single radiation spectra from the forgings' surface were got using the three-level FP-cavity LCTF. And the temperature measuring of the surface forgings was achieved according to the infrared double-color temperature measuring principle. The measuring accuracy can be greatly improved by this temperature measurement method. Secondly, on the basis of the Laplace heat conduction differential equation the inner wall condition monitoring model was established by the method of separating variables. The inner wall condition monitoring of ring forgings was realized via combining the temperature data and the forgings own parameter information. Finally, this method is feasible according to the simulation experiment. The inner wall condition monitoring method can provide the theoretical basis for the normal operating of the ring forgings.

  8. Winter Weather at Valley Forge 1777-1778: A Lesson in Climatic Reconstruction.

    Science.gov (United States)

    Ansley, Mary Jane; Pritchard, Sandra F.

    1987-01-01

    Notes that the story of George Washington's encampment at Valley Forge is seldom told without reference to the bitter cold winter Washington and his troops endured. Shows how to use historical reports of weather information to allow students to judge for themselves whether the winter at Valley Forge then was harsher than winters in the same area…

  9. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  10. Research and Development of Some Advanced High Temperature Titanium Alloys for Aero-engine

    Directory of Open Access Journals (Sweden)

    CAI Jian-ming

    2016-08-01

    Full Text Available Some advanced high temperature titanium alloys are usually selected to be manufactured into blade, disc, case, blisk and bling under high temperature environment in compressor and turbine system of a new generation high thrust-mass ratio aero-engine. The latest research progress of 600℃ high temperature titanium alloy, fireproof titanium alloy, TiAl alloy, continuous SiC fiber reinforced titanium matrix composite and their application technology in recent years in China were reviewed in this paper. The key technologies need to be broken through in design, processing and application of new material and component are put forward, including industrial ingot composition of high purified and homogeneous control technology, preparation technology of the large size bar and special forgings, machining technology of blisk and bling parts, material property evaluation and application design technique. The future with the continuous application of advanced high temperature titanium alloys, will be a strong impetus to the development of China's aero-engine technology.

  11. RESEARCH ON THE WARM FORGING OF ALUMINUM ALLOYS:DEVELOPMENT OF A FORMULA TO DESCRIBE THE SOFTENING BEHAVIOR OF A2011 IN FORGING PROCESS

    Institute of Scientific and Technical Information of China (English)

    X.H. Zhang, K. Osakada; X. Y. Ruan

    2003-01-01

    To understand the forming behaviour of aluminum alloys, the upsetting test of alu-minum alloys at evaluated temperature is conducted. Because in warm forging theflow stress decreases with increasing straining, which is so-called work softening, noappropriate material formulation is available. For the evaluation of flow stress ofaluminum alloys in warm forging processes, in this paper, a formula is derived byanalyzing the stress data measured at various temperatures. It is demonstrated thatthe formula fits the flow stress obtained from experiment.

  12. 长轴类大锻件自由锻造工艺研究%Research on free-forging process of long-shaft heavy forging

    Institute of Scientific and Technical Information of China (English)

    张鹏; 夏琴香; 李哲林; 谢合清; 潘勇

    2011-01-01

    The traditional forging technology was studied and improved. The 7. 8 t propeller-shaft heavy forging was forged through the 4 t electrohydraulic hammer using the reasonable steel ingot and by squaring with 300 mm width flat anvil, stretching, chamfering and rolling processes. Experimental result shows that the defects, such as the shrinkage cavity, porosity, etc., can be clogged by the reasonable forging process. High mechanical properties of the propeller shaft heavy forgings were obtained after quenching and tempering. The characteristics of simple tool, broad universal and large flexible of free forging were fully utilized in this research. The free-forging of long-shaft heavy forging was realized.%对传统的锻造工艺进行了研究和改进,通过合理选用钢锭及采用宽300 mm平砧压方、拔长、倒棱滚圆等工序,实现用4 t电液锤锻造7.8 t螺旋桨轴大锻件.试验结果证明,合理的锻造工艺路线锻合了钢锭内部的缩孔、疏松等缺陷,所获得的螺旋桨轴大锻件经过锻后调质热处理能得到较好的综合力学性能.项目的研究充分发挥了自由锻造工具简单、通用性强、灵活性大的特点,实现了长轴类大锻件的自由锻造.

  13. Carbon/PEEK composite materials as an alternative for stainless steel/titanium hip prosthesis: a finite element study.

    Science.gov (United States)

    Rezaei, Farshid; Hassani, Kamran; Solhjoei, Nosratollah; Karimi, Alireza

    2015-12-01

    Total hip replacement (THR) has been ranked within the most typical surgical processes in the world. The durability of the prosthesis and loosening of prosthesis are the main concerns that mostly reported after THR surgeries. In THR, the femoral prosthesis can be fixed by either cement or cementless methods in the patient's bones. In both procedures, the stability of the prosthesis in the hosted bone has a key asset in its long-term durability and performance. This study aimed to execute a comparative finite element simulation to assess the load transfer between the prosthesis, which is made of carbon/PEEK composite and stainless steel/titanium, and the femur bone. The mechanical behavior of the cortical bone was assumed as a linear transverse isotropic while the spongy bone was modeled like a linear isotropic material. The implants were made of stainless steel (316L) and titanium alloy as they are common materials for implants. The results showed that the carbon/PEEK composites provide a flatter load transfer from the upper body to the leg compared to the stainless steel/titanium prosthesis. Furthermore, the results showed that the von Mises stress, principal stress, and the strain in the carbon/PEEK composites prosthesis were significantly lower than that made of the stainless steel/titanium. The results also imply that the carbon/PEEK composites can be applied to introduce a new optimum design for femoral prosthesis with adjustable stiffness, which can decrease the stress shielding and interface stress. These findings will help clinicians and biomedical experts to increase their knowledge about the hip replacement.

  14. RESEARCH ON INFLUENCE OF TEMPERATURE ON A PRECISION FORGING PROCESS OF BLADE WITH A TENON

    Institute of Scientific and Technical Information of China (English)

    Y.L. Liu; H. Yang; T. Gao; M. Zhan; W. Cai

    2005-01-01

    The blade precision forging process is a forming process with high temperature and large plastic deformation. Interaction of deformation and heat conduction leads to large uneven distribution of temperature. The unevenness of temperature distribution has a great effect on mechanical properties and the microstructure of materials. So it is necessary to consider the influence of temperature on the precision forging process of blades. Taking a blade with a tenon into consideration, a 3D mechanical model in precision forging is built up. The distribution laws of temperature field and the influence of the temperature on the equivalent stress in the process are obtained by using 3-D coupled thermo-mechanical FEM code developed by the authors. The results obtained illustrate that the influence of the temperature field on the blade forging process is considerable. The achievements of predicting microstructure and mechanical properties for forged blades is significant.

  15. The development and production of thermo-mechanically forged tool steel spur gears

    Science.gov (United States)

    Bamberger, E. N.

    1973-01-01

    A development program to establish the feasibility and applicability of high energy rate forging procedures to tool steel spur gears was performed. Included in the study were relatively standard forging procedures as well as a thermo-mechanical process termed ausforming. The subject gear configuration utilized was essentially a standard spur gear having 28 teeth, a pitch diameter of 3.5 inches and a diametral pitch of 8. Initially it had been planned to use a high contact ratio gear design, however, a comprehensive evaluation indicated that severe forging problems would be encountered as a result of the extremely small teeth required by this type of design. The forging studies were successful in achieving gear blanks having integrally formed teeth using both standard and thermo-mechanical forging procedures.

  16. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R. [University of Missouri-Kansas City; Bergen, R. [Precision Metal Products; Balch, D. K. [Sandia Natl Laboratory

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  17. In vitro investigation of orthopedic titanium-coated and brushite-coated surfaces using human osteoblasts in the presence of gentamycin.

    Science.gov (United States)

    Ince, Akif; Schütze, Norbert; Hendrich, Christian; Thull, Roger; Eulert, Jochen; Löhr, Jochen F

    2008-08-01

    Anti-infective coatings have been developed to protect the surfaces of cementless implants from bacterial colonization that is known to be a prerequisite for device-related infection. The aim of this study is to investigate the effect of brushite-coated arthroplasty surfaces on human osteoblasts and to evaluate the impact of concomitant exposure to gentamycin. We cultured human osteoblasts (hFOB 1.19) on brushite-coated and uncoated titanium alloy in the presence of gentamycin and analyzed cell function and vitality. Our results show that brushite-coated titanium alloy surfaces supported the function of osteoblasts and the expression of extracellular matrix even in the presence of highly dosed gentamycin. Brushite-coated titanium alloy surfaces supported osteogenic function, indicating that this coating could enhance implant osteointegration in vivo. Concomitant exposure to gentamycin slightly decreased osteoblastic activity in vitro, suggesting that there might also be negative effects in vivo. However, in vivo studies are necessary to validate these in vitro findings.

  18. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-09-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  19. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  20. Cause Analysis and Improvement Measures of Unacceptable Defects for 42 CrMo Cylinder Forgings%42 CrMo筒体锻件超标缺陷分析与改进措施

    Institute of Scientific and Technical Information of China (English)

    何石磊; 杜旋; 晋帅勇; 马宏

    2016-01-01

    针对42CrMo筒体锻件冒口端存在的密集型缺陷及超标点状缺陷,对锻件缺陷部位进行了低倍酸浸检验、宏观断口分析、金相分析、扫描电镜分析及能谱分析等。分析结果表明缺陷为大型氧化铝类和氧化钛类夹杂物及夹杂物产生的裂纹,并提出了相应的改进措施。%For the group defects and the unacceptable spot defects appeared on one end of riser for 42CrMo cylin-der forgings, the following tests such as macro acid pickling test, macro fracture analysis, metallographic analysis, scanning electron microscopy and energy spectrum analysis etc. have been performed on the defect locations of forg-ings. The results show that these defects are the large alumina oxide and titanium oxide inclusions and the cracks caused by these large inclusions. Meanwhile, the relevant improvement measures have been proposed as well.

  1. Mandibular reconstruction with a bioactive-coated cementless Ti6Al4V modular endoprosthesis in Macaca fascicularis

    NARCIS (Netherlands)

    Chanchareonsook, N.; Tideman, H.; Lee, S.; Hollister, S.J.; Flanagan, C.; Jansen, J.A.

    2014-01-01

    The titanium mandibular modular endoprosthesis fixed with polymethylmethacrylate cement in the medullary space of the mandible has been introduced in previous studies. However, the internal parts of these devices have been found to be prone to loosening and wound dehiscence. The current study introd

  2. Titanium metal: extraction to application

    Energy Technology Data Exchange (ETDEWEB)

    Gambogi, Joseph (USGS, Reston, VA); Gerdemann, Stephen J.

    2002-09-01

    In 1998, approximately 57,000 tons of titanium metal was consumed in the form of mill products (1). Only about 5% of the 4 million tons of titanium minerals consumed each year is used to produce titanium metal, with the remainder primarily used to produce titanium dioxide pigment. Titanium metal production is primarily based on the direct chlorination of rutile to produce titanium tetrachloride, which is then reduced to metal using the Kroll magnesium reduction process. The use of titanium is tied to its high strength-to-weight ratio and corrosion resistance. Aerospace is the largest application for titanium. In this paper, we discuss all aspects of the titanium industry from ore deposits through extraction to present and future applications. The methods of both primary (mining of ore, extraction, and purification) and secondary (forming and machining) operations will be analyzed. The chemical and physical properties of titanium metal will be briefly examined. Present and future applications for titanium will be discussed. Finally, the economics of titanium metal production also are analyzed as well as the advantages and disadvantages of various alternative extraction methods.

  3. Surface modification of titanium and titanium alloys by ion implantation.

    Science.gov (United States)

    Rautray, Tapash R; Narayanan, R; Kwon, Tae-Yub; Kim, Kyo-Han

    2010-05-01

    Titanium and titanium alloys are widely used in biomedical devices and components, especially as hard tissue replacements as well as in cardiac and cardiovascular applications, because of their desirable properties, such as relatively low modulus, good fatigue strength, formability, machinability, corrosion resistance, and biocompatibility. However, titanium and its alloys cannot meet all of the clinical requirements. Therefore, to improve the biological, chemical, and mechanical properties, surface modification is often performed. In view of this, the current review casts new light on surface modification of titanium and titanium alloys by ion beam implantation.

  4. Gear hot forging process robust design based on finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Xuewen, Chen [Henan University of Science and Technology, Luoyang (China); Won, Jung Dong [Jeju National University, Jeju (Korea, Republic of)

    2008-09-15

    During the hot forging process, the shaping property and forging quality will fluctuate because of die wear, manufacturing tolerance, dimensional variation caused by temperature and the different friction conditions, etc. In order to control this variation in performance and to optimize the process parameters, a robust design method is proposed in this paper, based on the finite element method for the hot forging process. During the robust design process, the Taguchi method is the basic robust theory. The finite element analysis is incorporated in order to simulate the hot forging process. In addition, in order to calculate the objective function value, an orthogonal design method is selected to arrange experiments and collect sample points. The ANOVA method is employed to analyze the relationships of the design parameters and design objectives and to find the best parameters. Finally, a case study for the gear hot forging process is conducted. With the objective to reduce the forging force and its variation, the robust design mathematical model is established. The optimal design parameters obtained from this study indicate that the forging force has been reduced and its variation has been controlled

  5. Identification of Project Risks & Risk Breakdown Structure In Manufacture of Heavy Forgings

    Directory of Open Access Journals (Sweden)

    D.K.Singh

    2014-10-01

    Full Text Available Forging companies, especially in the business of manufacture of heavy forged parts are embedded in the supply chain of critical components of capital goods across various industries. These forged parts form a significant portion of the total raw material requirement of the capital goods equipment and is generally on the critical path of project schedule.Failure to meet delivery schedule poses huge threat to the success of the customer’s project. Delivery of these forged items is delayed in an event of failure to meet customer’s quality requirements.Various other uncertainties during the project lifecyclecan also cause delayed delivery. Accordingly, risk management methodologies when employed by the forging supplier to the manufacturing project can result in successful achievement of delivery timelines. The present study is intended to identify the risks (threats to quality and delivery in manufacture of heavy forged components and create a Risk breakdown structure (RBS as a reference for further risk planning by the forging supplier.

  6. Research on Energy-Saving Production Scheduling Based on a Clustering Algorithm for a Forging Enterprise

    Directory of Open Access Journals (Sweden)

    Yifei Tong

    2016-02-01

    Full Text Available Energy efficiency is a buzzword of the 21st century. With the ever growing need for energy efficient and low-carbon production, it is a big challenge for high energy-consumption enterprises to reduce their energy consumption. To this aim, a forging enterprise, DVR (the abbreviation of a forging enterprise, is researched. Firstly, an investigation into the production processes of DVR is given as well as an analysis of forging production. Then, the energy-saving forging scheduling is decomposed into two sub-problems. One is for cutting and machining scheduling, which is similar to traditional machining scheduling. The other one is for forging and heat treatment scheduling. Thirdly, former forging production scheduling is presented and solved based on an improved genetic algorithm. Fourthly, the latter is discussed in detail, followed by proposed dynamic clustering and stacking combination optimization. The proposed stacking optimization requires making the gross weight of forgings as close to the maximum batch capacity as possible. The above research can help reduce the heating times, and increase furnace utilization with high energy efficiency and low carbon emissions.

  7. Using of material-technological modelling for designing production of closed die forgings

    Science.gov (United States)

    Ibrahim, K.; Vorel, I.; Jeníček, Š.; Káňa, J.; Aišman, D.; Kotěšovec, V.

    2017-02-01

    Production of forgings is a complex and demanding process which consists of a number of forging operations and, in many cases, includes post-forge heat treatment. An optimized manufacturing line is a prerequisite for obtaining prime-quality products which in turn are essential to profitable operation of a forging company. Problems may, however, arise from modifications to the manufacturing route due to changing customer needs. As a result, the production may have to be suspended temporarily to enable changeover and optimization. Using material-technological modelling, the required modifications can be tested and optimized under laboratory conditions outside the plant without disrupting the production. Thanks to material-technological modelling, the process parameters can be varied rapidly in response to changes in market requirements. Outcomes of the modelling runs include optimum parameters for the forging part’s manufacturing route, values of mechanical properties, and results of microstructure analysis. This article describes the use of material-technological modelling for exploring the impact of the amount of deformation and the rate of cooling of a particular forged part from the finish-forging temperature on its microstructure and related mechanical properties.

  8. Design and Analysis of a Forging Die for Manufacturing of Multiple Connecting Rods

    Science.gov (United States)

    Megharaj, C. E.; Nagaraj, P. M.; Jeelan Pasha, K.

    2016-09-01

    This paper demonstrates to utilize the hammer capacity by modifying the die design such that forging hammer can manufacture more than one connecting rod in a given forging cycle time. To modify the die design study is carried out to understand the parameters that are required for forging die design. By considering these parameters, forging die is designed using design modelling tool solid edge. This new design now can produce two connecting rods in same capacity hammer. The new design is required to validate by verifying complete filing of metal in die cavities without any defects in it. To verify this, analysis tool DEFORM 3D is used in this project. Before start of validation process it is require to convert 3D generated models in to. STL file format to import the models into the analysis tool DEFORM 3D. After importing these designs they are analysed for material flow into the cavities and energy required to produce two connecting rods in new forging die design. It is found that the forging die design is proper without any defects and also energy graph shows that the forging energy required to produce two connecting rods is within the limit of that hammer capacity. Implementation of this project increases the production of connecting rods by 200% in less than previous cycle time.

  9. 3D Finite Element Analysis of Spider Non-isothermal Forging Process

    Science.gov (United States)

    Niu, Ling; Wei, Wei; Wei, Kun Xia; Alexandrov, Igor V.; Hu, Jing

    2016-06-01

    The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

  10. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    Science.gov (United States)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  11. Decomposition of forging die for high speed machining

    CERN Document Server

    Tapie, Laurent

    2009-01-01

    Today's forging die manufacturing process must be adapted to several evolutions in machining process generation: CAD/CAM models, CAM software solutions and High Speed Machining (HSM). In this context, the adequacy between die shape and HSM process is in the core of machining preparation and process planning approaches. This paper deals with an original approach of machining preparation integrating this adequacy in the main tasks carried out. In this approach, the design of the machining process is based on two levels of decomposition of the geometrical model of a given die with respect to HSM cutting conditions (cutting speed and feed rate) and technological constrains (tool selection, features accessibility). This decomposition assists machining assistant to generate an HSM process. The result of this decomposition is the identification of machining features.

  12. Numerical optimization of die geometry in open die forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    This paper deals with numerical optimization of open die forging of large metallic ingots made by casting implying risk of defects, e.g. central pores. Different material hardening properties and die geometries are combined in order to investigate, which geometry gives rise to maximum closure...... of a centreline hole in a single compression operation. Friction is also taken into account. The numerical analysis indicates that a lower die angle of approximately 140o results in the largest centreline hole closure for a wide range of material hardening. The value of optimum die angle is not influenced...... by friction, which was found only to change the degree of centreline porosity closure in case of small lower die angle....

  13. Forging of Mg-alloys AZ31 and AZ80

    Energy Technology Data Exchange (ETDEWEB)

    Viehweger, B.; Karabet, A.; Duering, M. [Brandenburg University of Technology, Interdisciplinary Research Centre for Lightweight Materials ' ' Panta Rhei' ' , Konrad-Wachsmann-Allee 17, 03046 Cottbus (Germany); Schaeffer, L. [Universidade Federal do Rio Grande do Sul, Porto Alegre (Brazil)

    2005-05-01

    Mg-wrought alloys recently became an engineer material of constantly increasing interest. The mechanical properties of extruded Mg-feedstock of the alloys AZ80 and AZ31 indicate their suitability for automotive applications in form of high-quality forgings. Therefore a detailed knowledge about the forming behaviour is of particular importance. In order to compare mechanical properties of available Mg-feedstock qualities compression tests at room temperature have been carried out by applying batches of AZ31- and AZ80-feedstock. Cylindrical specimens were made out of received continuously casted as well as extruded AZ31- and AZ80 - rods. A quantitative analysis of Mg-feedstock's microstructure has been carried out. The characterization of the deformability of applied Mg-feedstock under hot working conditions could be performed by means of uniaxial plain strain upsetting tests at temperatures between 300 and 450 C as well as logarithmic strain rates of 10{sup -1}, 1 and 10s{sup -1}. It is shown that the chosen parameter range ensures an enhanced deformability of continuously as well as extruded Mg-feedstock. The subsequently carried out determination of microstructural evolution could be related to obtained flow stress curves of applied batches of Mg-feedstock. Furthermore, FVM/FEM-systems have been employed in order to design a simplified geometry of heated forging dies suitable for forging tests. The tests have been carried out by means of a hydraulic press. During the tests their punch velocity has been varied between 1 and 40 mm/s. Hence numerically simulated results could be confirmed by practical tests. Exemplary forgings of a simplified shape were made out of all applied batches of Mg-feedstock. No remarkable failures have been detected. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Das Interesse an Mg-Knetlegierungen als Konstruktionswerkstoff fuer automobile Anwendung ist in juengster Zeit stark gewachsen. Daher ist eine detaillierte

  14. Manufacturing involving forging of multiple objects in contact

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Zhang, W.; Martins, P.A.F.;

    Finite element modeling of multi-object manufacturing processes is presented with supporting experiments. The underlying finite element implementation is based on the flow formulation and further coupled with thermal and electrical models to accomplish electro-thermo-mechanical simulation. All...... three models are implemented with contact algorithms that can take care of the interactions between multiple objects. Focusing on the mechanical aspects, this presentation includes simulations and experiments designed for testing mechanical contact between plastically deforming parts of similar...... and dissimilar materials. While being plastically deformed against each other under increasing forging load, the parts dynamically develop their mutual contact interfaces. Comparisons of the final geometry as well as force-displacement curves are evaluated. The potential of simulated applications are discussed...

  15. Mechanism of Annealing Softening of Rolled or Forged Tool Steel

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In order to reduce hardness of rolled or forged steels after annealing and improve processability, the diameter and dispersity of carbides were measured by SEM and quantitative metallography. The microstructure of annealed steel was analyzed by TEM. The effects of the factors such as solute atoms, carbides, grain boundary and interphase boundary were studied. The mechanism of annealing softening of steels was analyzed on the examples of steels H13, S5, S7, X45CrNiMo4, which are treated with new technology. The results showed that the softening of H13, S7, S5 is easier obtained by isothermal or slow cooling annealing from slightly below A1, but hardness of X45CrNiMo4 after annealing is reduced effectively by obtaining coarse lamellar pearlite. Economic results can be obtained from good processability.

  16. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  17. Forge, Arquillian, Swarm and Spring Boot: All play and no effort makes Simon a productive boy

    CERN Document Server

    CERN. Geneva

    2017-01-01

    During this live coding session, Simon will shine some light on a range productivity tools that make software development a pleasure rather than a chore. Simon will live code 2 applications; a Java EE application, with JBoss Forge which uses JPA, Bean Validation, REST and Angular. We’ll test this application using Arquillian from within JBoss Forge. We’ll also show how a Java EE microservice can be developed in Forge and run using JBoss Swarm. The second application will be developed on Spring Boot and using JRebel we’ll rapidly develop and run a Spring application. Attendees will learn how to write code productively using tools designed for developers.

  18. Microstructural evolution and mechanical properties of hypereutectic Al–Si alloy processed by liquid die forging

    Indian Academy of Sciences (India)

    F F Wu; S T Li; G A Zhang; F Jiang

    2014-08-01

    The microstructural evolution and mechanical properties of a hypereutectic Al–Si alloy processed by liquid die forging were investigated. It is found that the grain size of the primary Si was significantly reduced by liquid die forging with increased pressure. The volume fraction of eutectic silicon was decreased with increased pressure. By liquid die forging with pressure up to 180 MPa, the average size of the primary Si was reduced to about 18 m, which results in the remarkable increase in the fracture strength and hardness of the hypereutectic Al–Si alloy.

  19. Laser-dispersing of forging tools using AlN-ceramics

    Science.gov (United States)

    Noelke, C.; Luecke, M.; Kaierle, S.; Wesling, V.; Overmeyer, L.

    2014-02-01

    Forging tools for aluminum work pieces show an increased adhesive wear due to cold welding during the forging process. Laser dispersing offers at this point a great potential to fabricate protective layers or tracks with tailored properties that reduce abrasive or adhesive wear at the surface of highly stressed components. Using different process strategies, four metal ceramic compounds applied on two substrate geometries were investigated regarding their structural and mechanical properties and their performance level. The subsequent forging tests have pointed out a positive effect and less adhesive residuals on the laser dispersed tool surface.

  20. The Effect of Corner Radii and Part Orientation on Stress Distribution of Cold Forging Die

    Directory of Open Access Journals (Sweden)

    Ahmad B.  Abdullah

    2008-01-01

    Full Text Available One of the most critical problems in cold forging is the huge stresses generated from the deformation of metal leads to die failure. The distribution of stresses mainly depends on geometry of the die. An approach to optimal design in cold forging die geometry and orientation are presented in this paper. The impression cold forging dies of the Universal joint was generated using three-dimensional CAD modeling software, SolidWorks. This CAD modeling software coupled with FEA tools, COSMOSWorks. The paper emphasizes on effect of the corner radius and dies orientation on stress distribution.

  1. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  2. Follow-up of hearing thresholds among forge hammering workers

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, A.A.; Mikael, R.A.; Faris, R. (Ain Shams Univ., Abbasia, Cairo (Egypt))

    1989-01-01

    Hearing threshold was reexamined in a group of forge hammering workers investigated 8 years ago with consideration of the age effect and of auditory symptoms. Workers were exposed to impact noise that ranged from 112 to 139 dB(A)--at an irregular rate of 20 to 50 drop/minute--and a continuous background noise that ranged from 90 to 94 dB(A). Similar to what was observed 8 years ago, the present permanent threshold shift (PTS) showed a maximum notch at the frequency of 6 kHz and considerable elevations at the frequencies of 0.25-1 kHz. The age-corrected PTS and the postexposure hearing threshold were significantly higher than the corresponding previous values at the frequencies 0.25, 0.5, 1, and 8 kHz only. The rise was more evident at the low than at the high frequencies. Temporary threshold shift (TTS) values were significantly less than those 8 years ago. Contrary to the previous TTS, the present TTS were higher at low than at high frequencies. Although progression of PTS at the frequencies 0.25 and 0.5 kHz was continuous throughout the observed durations of exposure, progression at higher frequencies occurred essentially in the first 10 to 15 years of exposure. Thereafter, it followed a much slower rate. Tinnitus was significantly associated with difficulty in hearing the human voice and with elevation of PTS at all the tested frequencies, while acoustic after-image was significantly associated with increment of PTS at the frequencies 0.25-2 kHz. No relation between PTS and smoking was found. PTS at low frequencies may provide an indication of progression of hearing damage when the sensitivity at 6 and 4 kHz diminishes after prolonged years of exposure. Tinnitus and acoustic after-image are related to the auditory effect of forge hammering noise.

  3. Crack path in aeronautical titanium alloy under ultrasonic torsion loading

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2016-01-01

    Full Text Available This paper discusses features of fatigue crack initiation and growth in aeronautical VT3-1 titanium alloy under pure torsion loading in gigacycle regime. Two materials: extruded and forged VT3-1 titanium alloys were studied. Torsion fatigue tests were performed up to fatigue life of 109 cycles. The results of the torsion tests were compared with previously obtained results under fully reversed axial loading on the same alloys. It has been shown that independently on production process as surface as well subsurface crack initiation may appear under ultrasonic torsion loading despite the maximum stress amplitude located at the specimen surface. In the case of surface crack initiation, a scenario of crack initiation and growth is similar to HCF regime except an additional possibility for internal crack branching. In the case of subsurface crack, the initiation site is located below the specimen surface (about 200 μm and is not clearly related to any material flaw. Internal crack initiation is produced by shear stress in maximum shear plane and early crack growth is in Mode II. Crack branching is limited in the case of internal crack initiation compared to surface one. A typical ‘fish-eye’ crack can be observed at the torsion fracture surface, but mechanism of crack initiation seems not to be the same than under axial fatigue loading.

  4. Recrystallization behavior of Ti40 burn-resistant titanium alloy during hot working process

    Institute of Scientific and Technical Information of China (English)

    Yun-jin Lai; She-wei Xin; Ping-xiang Zhang; Yong-qing Zhao; Fan-jiao Ma; Xiang-hong Liu; Yong Feng

    2016-01-01

    The recrystallization behavior of deformed Ti40 alloy during a heat-treatment process was studied using electron backscatter dif-fraction and optical microscopy. The results show that the microstructural evolution of Ti40 alloy is controlled by the growth behavior of grain-boundary small grains during the heating process. These small grains at the grain boundaries mostly originate during the forging proc-ess because of the alloy’s inhomogeneous deformation. During forging, the deformation first occurs in the grain-boundary region. New small recrystallized grains are separated from the parent grains when the orientation between deformation zones and parent grains exceeds a certain threshold. During the heating process, the growth of these small recrystallized grains results in a uniform grain size and a decrease in the av-erage grain size. The special recrystallization behavior of Ti40 alloy is mainly a consequence of the alloy’s highβ-stabilized elemental con-tent and high solution strength of theβ-grains, which partially explains the poor hot working ability of Ti-V-Cr-type burn-resistant titanium alloys. Notably, this study on Ti40 burn-resistant titanium alloy yields important information related to the optimization of the microstruc-tures and mechanical properties.

  5. Recrystallization behavior of Ti40 burn-resistant titanium alloy during hot working process

    Science.gov (United States)

    Lai, Yun-jin; Xin, She-wei; Zhang, Ping-xiang; Zhao, Yong-qing; Ma, Fan-jiao; Liu, Xiang-hong; Feng, Yong

    2016-05-01

    The recrystallization behavior of deformed Ti40 alloy during a heat-treatment process was studied using electron backscatter diffraction and optical microscopy. The results show that the microstructural evolution of Ti40 alloy is controlled by the growth behavior of grain-boundary small grains during the heating process. These small grains at the grain boundaries mostly originate during the forging process because of the alloy's inhomogeneous deformation. During forging, the deformation first occurs in the grain-boundary region. New small recrystallized grains are separated from the parent grains when the orientation between deformation zones and parent grains exceeds a certain threshold. During the heating process, the growth of these small recrystallized grains results in a uniform grain size and a decrease in the average grain size. The special recrystallization behavior of Ti40 alloy is mainly a consequence of the alloy's high β-stabilized elemental content and high solution strength of the β-grains, which partially explains the poor hot working ability of Ti-V-Cr-type burn-resistant titanium alloys. Notably, this study on Ti40 burn-resistant titanium alloy yields important information related to the optimization of the microstructures and mechanical properties.

  6. Research on forging method of marine long-shaft heaving forging%船用长轴类大锻件锻造工艺方法研究

    Institute of Scientific and Technical Information of China (English)

    夏琴香; 向可; 赵学智; 李一振

    2013-01-01

    船用长轴类大锻件是船舶动力装置的重要组成部分,其质量好坏直接影响船舶的推进特性和正常航行.本文以某船用中间轴为研究对象,对普通平砧锻造法、FM锻造法和上下砧不等宽锻造方法下的压方过程进行了数值模拟,应用数值模拟软件Deform-3D建立了相应的有限元模型,对坯料温度场、应力分布、锻造力和锻造效率进行了分析.结果表明:采用平砧锻造时,锻件的锻造效率最高,所需锻造力小,且表面温度下降最慢;采用FM法锻造时能获得较理想的压应力分布状态.%As the most important components of marine power installation, the quality of the long-axis heavy forgings has a direct influence on the hydrodynamic characteristics and normal voyage of marine. The squaring process of the marine intermediate shaft forged by flat anvil, FM method and the unequal flat anvil was simulated. The finite element model was established based on numerical simulation software Deform-3D, and the temperature field, stress distribution, forging force and forging efficiency were analyzed. The results show that comparing with the FM method and unequal flat anvil forging, when forging by flat anvil, the forming efficiency is the highest, the forging force is the smallest and the deceasing speed of the surface temperature of forging billet is the slowest; when forging by FM method, the ideal compressive stress distribution state can be obtained along the billet cross section.

  7. The influence of contact ratio and its location on the primary stability of cementless total hip arthroplasty: A finite element analysis.

    Science.gov (United States)

    Reimeringer, M; Nuño, N

    2016-05-03

    Cementless hip stems are fixed to the surrounding bone by means of press-fit. To ensure a good press-fit, current surgical technique specifies an under-reaming of the bone cavity using successively larger broaches. Nevertheless, this surgical technique is inaccurate. Several studies show that the contact ratio (percentage of stem interface in contact with bone) achieved after surgery can vary between 20% and 95%. Therefore, this study aimed to investigate the influence of the contact ratio and its location on the primary stability of a cementless total hip arthroplasty using finite element analysis. A straight tapered femoral stem implanted in a composite bone was subjected to stair climbing. Micromotion of 7600 nodes at the stem-bone interface was computed for different configurations of contact ratios between 2% and 98%) along the hip stem. Considering the 15 configurations evaluated, the average micromotion ranges between 27μm and 54μm. The percentage of the porous interface of the stem having micromotion below 40μm that allows bone ingrowth range between 25-57%. The present numerical study shows that full contact (100%) between stem and bone is not necessary to obtain a good primary stability. The stem primary stability is influenced by both the contact ratio and its location. Several configurations with contact ratio lower than 100% and involving either the proximal or the cortical contact provide better primary stability than the full contact configuration. However, with contact ratio lower than 40%, the stem should be in contact with cortical bone to ensure a good primary stability.

  8. Biocompatibility and Inflammatory Potential of Titanium Alloys Cultivated with Human Osteoblasts, Fibroblasts and Macrophages

    Directory of Open Access Journals (Sweden)

    Jana Markhoff

    2017-01-01

    Full Text Available The biomaterials used to maintain or replace functions in the human body consist mainly of metals, ceramics or polymers. In orthopedic surgery, metallic materials, especially titanium and its alloys, are the most common, due to their excellent mechanical properties, corrosion resistance, and biocompatibility. Aside from the established Ti6Al4V alloy, shape memory materials such as nickel-titanium (NiTi have risen in importance, but are also discussed because of the adverse effects of nickel ions. These might be reduced by specific surface modifications. In the present in vitro study, the osteoblastic cell line MG-63 as well as primary human osteoblasts, fibroblasts, and macrophages were cultured on titanium alloys (forged Ti6Al4V, additive manufactured Ti6Al4V, NiTi, and Diamond-Like-Carbon (DLC-coated NiTi to verify their specific biocompatibility and inflammatory potential. Additive manufactured Ti6Al4V and NiTi revealed the highest levels of metabolic cell activity. DLC-coated NiTi appeared as a suitable surface for cell growth, showing the highest collagen production. None of the implant materials caused a strong inflammatory response. In general, no distinct cell-specific response could be observed for the materials and surface coating used. In summary, all tested titanium alloys seem to be biologically appropriate for application in orthopedic surgery.

  9. Spatial Vegetation Data for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — The vegetation and landcover of Valley Forge National Historical Park (VAFO) were mapped to the association level of the National Vegetation Classification System...

  10. Sensitivity Analysis Based Multiple Objective Preform Die Shape Optimal Design in Metal Forging

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The multiple objective preform design optimization was put forward. The final forging's shape and deformation uniformity were considered in the multiple objective. The objective is to optimize the shape and the deformation uniformity of the final forging at the same time so that a more high integrate quality of the final forging can be obtained. The total objective was assembled by the shape and uniformity objective using the weight adding method. The preform die shape is presented by cubic B-spline curves. The control points of B-spline curves are used as the design variables. The forms of the total objective function, shape and uniformity sub-objective function are given. The sensitivities of the total objective function and the sub-objective functions with respect to the design variables are developed. Using this method, the preform die shape of an H-shaped forging process is optimally designed. The optimization results are very satisfactory.

  11. Color Orthorectified Photomosaic for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — Orthorectified color infrared Imagine image of Valley Forge NHP. Produced from 49 color infrared photos taken September 1999. Orthorectification accomplished with...

  12. Theoretical and experimental research of hammer forging process of RIM from AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2014-10-01

    Full Text Available The results of theoretical analysis and experimental tests of hammer forging process of rim part from AZ31 magnesium alloy are presented in this paper. On the basis of numerical simulation results, the analysis of limiting phenomena was made. These phenomena include: possibility of overlapping presence, not filling of die impression, overheating of material and cracks. The results of theoretical analysis provided the support for planning of experimental tests in industrial conditions. Forging tests were conducted in one of Polish forming plants, applying steam-air hammer of blow energy 63 kJ. On the basis of experimental verification, it was stated that it is possible to obtain rim forging from AZ31 alloy of assumed quality in the hammer forging process.

  13. Simulation and Analysis of Microstructure Evolution of IN718 in Rotary Forgings by FEM

    Institute of Scientific and Technical Information of China (English)

    YU Zhong-qi; MA Qiu; LIN Zhong-qin

    2008-01-01

    A numerical analysis was performed to study the influence of process parameters on the microstructure evolution of IN718 alloy in rotary forging using the finite element method (FEM).For this purpose,a constitutive equation considering the effects of strain hardening and dynamic softening of IN718 alloy was built.The constitutive equation and microstructure models were implemented into the finite element code to investigate the microstructure evolution during rotary forging subject to large deformations.The simulations were carried out in the ratio of initial height to diameter range 0.2-0.8,the angle of the rocker 3°-7° and the relative feed per revolution range 0.01-0.1 r-1.The research results revealed the deformation mechanism and the correlation of process parameters with the grain size evolution of IN718 alloy during rotary forging.These provide evidence for the selection of rotary forging parameters.

  14. Field Plot Points Modified for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This shapefile includes the locations of vegetation classification sampling plots used to develop an association-level vegetation classification of Valley Forge...

  15. Establishment of a Process for Creep Forging Aluminum Alloy Weapon Components

    Science.gov (United States)

    1978-04-01

    the important powder particle character- istics are mean particle size and size distribution, dendritic cell size and pattern, internal voids , and...Geometry Forging No. 26 (Fig. 53) showed excellent die filling except for a slight underfill at the tallest rib. Minor cracking also occurred over a small...Much cracking and underfill In rib detal1. 0.2 750 400 1 Some cracking Trimmed weight, 3.0 lb. 0.1 830 150 - Forged

  16. Numerical analysis of rheological and tribological behavior influence on 16MnCr5 forging fibering

    Science.gov (United States)

    Gavrus, A.; Pintilie, D.; Nedelcu, R.

    2016-10-01

    The present research work is focus on the influence of the rheological constitutive equation and friction law formulation on 16MnCr5 forging fibering. Numerical analysis using FE Forge® and Abaqus code show the importance of the rheological softening terms on the metals fibers morphology and position coordinate. Calibration of friction law and sensitivity of softening parameters corresponding to a Hansel-Spittel rheological equation have been studied.

  17. Development of strategies for saving energy by temperature reduction in warm forging processes

    Science.gov (United States)

    Varela, Sonia; Santos, Maite; Vadillo, Leire; Idoyaga, Zuriñe; Valbuena, Óscar

    2016-10-01

    This paper is associated to the European policy of increasing efficiency in raw material and energy usage. This policy becomes even more important in sectors consuming high amount of resources, like hot forging industry, where material costs sums up to 50% of component price and energy ones are continuously raising. The warm forging shows a clear potential of raw material reduction (near-net-shape components) and also of energy saving (forging temperature under 1000°C). However and due to the increment of the energy costs, new solutions are required by the forging sector in order to reduce the temperature below 900°C. The reported research is based on several approaches to reduce the forging temperature applied to a flanged shaft of the automotive sector as demonstration case. The developed investigations have included several aspects: raw material, process parameters, tools and dies behavior during forging process and also metallographic evaluation of the forged parts. This paper summarizes analysis of the ductility and the admissible forces of the flanged shaft material Ck45 in as-supplied state (as-rolled) and also in two additional heat treated states. Hot compression and tensile tests using a GLEEBLE 3800C Thermo mechanical simulator have been performed pursuing this target. In the same way, a coupled numerical model based on Finite Element Method (FEM) has been developed to predict the material flow, the forging loads and the stresses on the tools at lower temperature with the new heat treatments of the raw material. In order to validate the previous development, experimental trials at 850 °C and 750 °C were carried out in a mechanical press and the results were very promising.

  18. FEM Analysis and Experimental Verification of the Integral Forging Process for AP1000 Primary Coolant Pipe

    Science.gov (United States)

    Wang, Shenglong; Yu, Xiaoyi; Yang, Bin; Zhang, Mingxian; Wu, Huanchun

    2016-10-01

    AP1000 primary coolant pipes must be manufactured by integral forging technology according to the designer—Westinghouse Electric Co. The characteristics of these large, special-shaped pipes create nonuniform temperatures, effective stress, and effective strain during shaping of the pipes. This paper presents a three-dimensional finite element simulation (3D FEM) of the integral forging process, and qualitatively evaluates the likelihood of forging defects. By analyzing the evolution histories of the three field variables, we concluded that the initial forging temperature should be strictly controlled within the interval 1123 K to 1423 K (850 °C to 1150 °C) to avoid second-phase precipitation. In the hard deformation zones, small strains do not contribute to recrystallization resulting in coarse grains. Conversely, in the free deformation zone, the large strains can contribute to the dynamic recrystallization, favoring grain refinement and closure of voids. Cracks are likely to appear, however, on the workpiece surface when forging leads to large deformations. Based on the simulation results, an eligible workpiece with good mechanical properties, few macroscopic defects, and favorable grain size has been successfully forged by experiments at an industrial scale, which validates the FEM simulation.

  19. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    Science.gov (United States)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  20. High-temperature Titanium Alloys

    Directory of Open Access Journals (Sweden)

    A.K. Gogia

    2005-04-01

    Full Text Available The development of high-temperature titanium alloys has contributed significantly to the spectacular progress in thrust-to-weight ratio of the aero gas turbines. This paper presents anoverview on the development of high-temperature titanium alloys used in aero engines and potential futuristic materials based on titanium aluminides and composites. The role of alloychemistry, processing, and microstructure, in determining the mechanical properties of titanium alloys is discussed. While phase equilibria and microstructural stability consideration haverestricted the use of conventional titanium alloys up to about 600 "C, alloys based on TiPl (or,, E,AINb (0, TiAl (y, and titaniumltitanium aluminides-based composites offer a possibility ofquantum jump in the temperature capability of titanium alloys.

  1. Titanium Carbide: Nanotechnology, Properties, Application

    OpenAIRE

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, Denis Viktorovich

    2015-01-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the...

  2. Titanium Carbide: Nanotechnology, Properties, Application

    Science.gov (United States)

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, D. V.

    2015-09-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the major specifications of the fabrication technique influence the content of titanium carbide and free carbon in the end product.

  3. An Analysis Of The Industrial Forging Process Of Flange In Order To Reduce The Weight Of The Input Material

    Directory of Open Access Journals (Sweden)

    Gronostajski Z.

    2015-06-01

    Full Text Available This paper presents an analysis of the industrial process of hot forging a flange. The authors developed several thermomechanical models of the forging process for which they carried out computer simulations using the MSC.Marc 2013 software. In the Jawor Forge flanges with a neck are manufactured by hot forging in crank presses with a maximum load of 25 MN. The input material, in the form of a square bar, is heated up to a temperature of 1150°C and then formed in three operations: upsetting, preliminary die forging and finishing die forging. The main aim of the studies and the numerical analyses, in which the geometry of the tools would be modified, was to maximally reduce the amount of the input material taking into account the capabilities of the Jawor Forge, and consequently to significantly reduce the production costs. Besides the Forge’s equipment resources, the main constraint for modifications was the flange-with-neck forging standard which explicitely defines the tolerances for this element. The studies, which included numerical modelling, infrared measurements and technological tests, consisted in changing the geometry of the tools and that of the forging preform. As a result, the optimum direction for modifications aimed at reducing the mass of the input material was determined. The best of the solutions, making it possible to produce a correct forging in the Jawor Forge operating conditions, were adopted whereby the weight of the preform was reduced by 6.11%. Currently research is underway aimed at the application of the proposed and verified modifications to other flange forgings.

  4. Chemical changes of titanium and titanium dioxide under electron bombardment

    OpenAIRE

    Romins Brasca; Luciana Ines Vergara; Mario César Guillermo Passeggi; Julio Ferrón

    2007-01-01

    The electron induced effect on the first stages of the titanium (Ti0) oxidation and titanium dioxide (Ti4+) chemical reduction processes has been studied by means of Auger electron spectroscopy. Using factor analysis we found that both processes are characterized by the appearance of an intermediate Ti oxidation state, Ti2O3 (Ti3+).

  5. Chemical changes of titanium and titanium dioxide under electron bombardment

    Directory of Open Access Journals (Sweden)

    Romins Brasca

    2007-09-01

    Full Text Available The electron induced effect on the first stages of the titanium (Ti0 oxidation and titanium dioxide (Ti4+ chemical reduction processes has been studied by means of Auger electron spectroscopy. Using factor analysis we found that both processes are characterized by the appearance of an intermediate Ti oxidation state, Ti2O3 (Ti3+.

  6. An Analysis Of The Industrial Forging Process Of Flange In Order To Reduce The Weight Of The Input Material

    OpenAIRE

    Gronostajski Z.; Hawryluk M.; Kaszuba M.; Misiun G.; Niechajowicz A.; Polak S.; Pawełczyk M.

    2015-01-01

    This paper presents an analysis of the industrial process of hot forging a flange. The authors developed several thermomechanical models of the forging process for which they carried out computer simulations using the MSC.Marc 2013 software. In the Jawor Forge flanges with a neck are manufactured by hot forging in crank presses with a maximum load of 25 MN. The input material, in the form of a square bar, is heated up to a temperature of 1150°C and then formed in three operations: upsetting, ...

  7. Optimization and Mechanical Accuracy Reliability of a New Type of Forging Manipulator

    Institute of Scientific and Technical Information of China (English)

    CHEN Kang; MA Chunxiang; ZHENG Maoqi; GAO Feng

    2015-01-01

    Researches on forging manipulator have enormous influence on the development of the forging industry and national economy. Clamp device and lifting mechanism are the core parts of forging manipulator, and have been studied for longer time. However, the optimization and mechanical accuracy reliability of them are less analyzed. Based on General Function(GF) set and parallel mechanism theory, proper configuration of 10t forging manipulator is selected firstly. A new type of forging manipulator driven by cylinders is proposed. After solved mechanical analysis of manipulator’s core mechanisms, expressions of force of cylinders are carried out. In order to achieve smaller force afforded by cylinders and better mechanical characteristics, some particular sizes of core mechanisms are optimized intuitively through the combined use of the genetic algorithms(GA) and GUI interface in MATLAB. Comparing with the original mechanisms, optimized clamp saves at least 8 percent efforts and optimized lifting mechanism 20 percent under maximum working condition. Finally, considering the existed manufacture error of components, mechanical accuracy reliability of optimized clamp, lifting mechanism and whole manipulator are demonstrated respectively based on fuzzy reliability theory. Obtained results show that the accuracy reliability of optimized clamp is bigger than 0.991 and that of optimized lifting mechanism is 0.995. To the whole manipulator under maximum working condition, that value exceeds 0.986 4, which means that optimized manipulator has high motion accuracy and is reliable. A new intuitive method is created to optimize forging manipulator sizes efficiently and more practical theory is utilized to analyze mechanical accuracy reliability of forging manipulator precisely.

  8. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    Science.gov (United States)

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-06-05

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence.

  9. Strain-induced grain growth of cryomilled nanocrystalline Al in trimodal composites during forging

    Energy Technology Data Exchange (ETDEWEB)

    Yao, B. [Advanced Materials Processing and Analysis Center, and Department of Mechanical, Materials, and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Simkin, B.; Majumdar, B. [Materials and Metallurgical Engineering Department, New Mexico Institute of Mining and Technology, Socorro, NM 87801 (United States); Smith, C.; Bergh, M. van den [DWA Aluminum Composites, Chatsworth, CA 91311 (United States); Cho, K. [Weapons and Materials Research Directorate, U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Sohn, Y.H., E-mail: Yongho.Sohn@ucf.edu [Advanced Materials Processing and Analysis Center, and Department of Mechanical, Materials, and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States)

    2012-02-28

    Highlights: Black-Right-Pointing-Pointer Grain growth of cryomilled nanocrystalline aluminum during hot forging. Black-Right-Pointing-Pointer Use of hollow cone dark field imaging technique in TEM for grain size measurement. Black-Right-Pointing-Pointer Grain growth model of strain, strain rate and temperature for forging optimization. - Abstract: Grain growth of nanocrystalline aluminum ({sup nc}Al) in trimodal Al metal-matrix-composites (MMCs) during hot forging was investigated. The {sup nc}Al phase formed through cryomilling of inert gas-atomized powders in liquid nitrogen has an average grain size down to 21 nm, exhibits excellent thermal stability. However, substantial grain growth of {sup nc}Al up to 63 nm was observed when the Al MMCs were thermo-mechanically processed even at relatively low temperatures. Grain growth of the cryomilled {sup nc}Al phase in trimodal Al MMCs after hot forging was documented with respect to temperature ranging from 175 Degree-Sign C to 287 Degree-Sign C, true strain ranging from 0.4 to 1.35 and strain rate ranging from 0.1 to 0.5 s{sup -1}. Hollow cone dark field imaging technique was employed to provide statistically confident measurements of {sup nc}Al grain size that ranged from 21 to 63 nm. An increase in forging temperature and an increase in true strain were correlated with an increase in grain size of {sup nc}Al. Results were correlated to devise a phenomenological grain growth model for forging that takes strain, strain rate and temperature into consideration. Activation energy for the grain growth during thermo-mechanical hot-forging was determined to be 35 kJ/mol, approximately a quarter of activation energy for bulk diffusion of Al and a half of activation energy for static recrystallization.

  10. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Directory of Open Access Journals (Sweden)

    Werner E.

    2010-06-01

    Full Text Available To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a shows the forged part and 1(b the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and

  11. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Science.gov (United States)

    Regener, B.; Krempaszky, C.; Werner, E.

    2010-06-01

    To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a) shows the forged part and 1(b) the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and removing the alpha-case by

  12. Titanium dioxide nanotube films

    Energy Technology Data Exchange (ETDEWEB)

    Roman, Ioan, E-mail: roman@metav-cd.ro [S.C. METAV-Research and Development S.R.L., Bucharest, 31C. A. Rosetti, 020011 (Romania); Trusca, Roxana Doina; Soare, Maria-Laura [S.C. METAV-Research and Development S.R.L., Bucharest, 31C. A. Rosetti, 020011 (Romania); Fratila, Corneliu [Research and Development National Institute for Nonferrous and Rare Metals, Pantelimon, 102 Biruintei, 077145 (Romania); Krasicka-Cydzik, Elzbieta [University of Zielona Gora, Department of Biomedical Engineering Division, 9 Licealna, 65-417 (Poland); Stan, Miruna-Silvia; Dinischiotu, Anca [University of Bucharest, Department of Biochemistry and Molecular Biology, 36-46 Mihail Kogalniceanu, 050107 (Romania)

    2014-04-01

    Titania nanotubes (TNTs) were prepared by anodization on different substrates (titanium, Ti6Al4V and Ti6Al7Nb alloys) in ethylene glycol and glycerol. The influence of the applied potential and processing time on the nanotube diameter and length is analyzed. The as-formed nanotube layers are amorphous but they become crystalline when subjected to subsequent thermal treatment in air at 550 °C; TNT layers grown on titanium and Ti6Al4V alloy substrates consist of anatase and rutile, while those grown on Ti6Al7Nb alloy consist only of anatase. The nanotube layers grown on Ti6Al7Nb alloy are less homogeneous, with supplementary islands of smaller diameter nanotubes, spread across the surface. Better adhesion and proliferation of osteoblasts was found for the nanotubes grown on all three substrates by comparison to an unprocessed titanium plate. The sensitivity towards bovine alkaline phosphatase was investigated mainly by electrochemical impedance spectroscopy in relation to the crystallinity, the diameter and the nature of the anodization electrolyte of the TNT/Ti samples. The measuring capacity of the annealed nanotubes of 50 nm diameter grown in glycerol was demonstrated and the corresponding calibration curve was built for the concentration range of 0.005–0.1 mg/mL. - Highlights: • Titania nanotubes (TNTs) on Ti, Ti6Al4V and Ti6Al7Nb substrates were prepared. • Quantitative dependences of anodization conditions on TNT features were established. • Morphology and electrochemical tests revealed inhomogeneity of TNT/Ti6Al7Nb films. • Particular characteristics of TNT films induce electrochemical sensitivity to ALP. • Annealed TNT/Ti impedimetric sensitivity towards ALP was demonstrated and quantified.

  13. 662髋Ribbed假体中远期临床疗效观察%Medio/long-term clinical observation of 662 Ribbed anatomic cementless prosthesis

    Institute of Scientific and Technical Information of China (English)

    史庆轩; 李佩佳; 孙磊; 赵汉平; 胡宏伟; 罗永忠; 田敏; 刘明; 包健

    2012-01-01

    [Objective ] To evaluate the median and long - term clinical effect of the Ribbed anatomic cementless prosthesis. [Methods] A retrospective study was held. A total of 728 hip9 in 697 patients undergone THR with Ribbed anatomic cementless prosthesis were reviewed between July 1997 and September 2008, 662 hips in 606 patients were available for follow -up, the mean follow - up period were 7. 9 years (from 3 to 14 years) . [ Results] The mean Harris Hip Score increased from 35. 6 preoperatively to 91.4 postoperatively. Excellent and good function rate was 95. 7%. [Conclusion] Ribbed anatomic ce-menlless prosthesis is found to be well with good clinical effect in the median and long - term clinical observation.%[目的]评价Ribbed解剖型非骨水泥固定股骨假体的中远期临床应用效果.[方法]回顾性分析本科1997年7月~2008年9月应用解剖型非骨水泥固定股骨假体行全髋关节置换的病人697例共728髋.实际随访606例662髋,随访率90.9%.随访时间最短3年,最长14年,平均7.9年.所用假体均为Ribbed假体.[结果]Harris评分术前平均35.6分,术后平均91.4分,优良率95.7%,关节功能满意.随访X线片均未见明显透光线及假体移位,未发现股骨柄假体无菌性松动.[结论]Ribbed假体设计合理,特点显著,中远期效果满意,值得临床推广应用.

  14. New design of process for cold forging to improve multi-stage gas fitting

    Directory of Open Access Journals (Sweden)

    Han-Sung Huang

    2016-04-01

    Full Text Available This work develops a process that solves the problem of the formation of cracks inside forged gas fittings in the cold forging process that arises from poor forging process design. DEFORM-3D forming software was utilized, and macroscopic experiments with optical microscopy and scanning electron microscopy were conducted to investigate the processed structures and the distribution therein of metal flow lines, and to find the internal micro-cracks to determine whether the cold forging process is reasonable. Analytical results herein demonstrate that the stress and strain inside the gas fitting can be elucidated using metal forming software. Together with experimental results, they demonstrate that a concentration of stress damages the workpiece in the forming process. Moreover, as metal flow lines become narrower, the workpiece becomes more easily damaged. Consequently, the improved cold forging process that is described in this work should be utilized to reduce the occurrence of fine cracks and defects. Planning for proper die design and production, increasing the quality of products, and reducing the number of defective products promote industrial competitiveness.

  15. Forging of Naval Brass (ASTM B16) - Finite Element Analysis using Ls Dyna

    Science.gov (United States)

    Subha Sankari, T.; Sangavi, S.; Paneerselvam, T.; Venkatraman, R.; Venkatesan, M.

    2016-09-01

    Forging is one of the important manufacturing process in which products like connecting rod, transmission shaft, clutch hubs and gears are produced. Finite element analysis (FEA) in forming techniques is of recent interest for the optimal design and determination of right manufacturing forming process. The data from the numerical results can help in providing the information for selecting the ideal process conditions. Thus aside from experimental values, simulation by the finite element analysis software's such as LS DYNA can be used for the analysis of strain distribution in forging processes. In the present work, Finite element simulation of open die forging of naval brass (ASTM B16) is done at an optimal temperature. An advanced multi physics simulation software package by the Livermore software technology cooperation LSTC - LS DYNA is utilized for the simulation of forging process. For the forging validation, experiment is conducted with a cylindrical billet having height 45 mm and diameter of 40mm. The numerical results are compared with that of experimental results carried out at the same temperature and dimensions for validation. The distribution of strain is analyzed. Energy analysis due to impact load is detailed. The simulation results are found to be in good agreement with the experimental results.

  16. Non-isothermal FEM analyses of large-strain back extrusion forging

    Energy Technology Data Exchange (ETDEWEB)

    Flower, E.C.; Hallquist, J.O.; Shapiro, A.B.

    1986-06-19

    Back extrusion forging is a complex metal forming operation dominated by large-strain, non-isothermal deformation. NIKE2D, a fully vectorized implicit finite-element program developed at Lawrence Livermore National Laboratory, was applied to a two-stage isothermal back extrusion forging process. Modeling of the forging process required special features in the FEM code such as friction and interactive rezoning that allows for remeshing of the distorted mesh while maintaining a complete history of all the state variables. To model conditions of the non-isothermal forging process required implementing TOPAZ2D, our LLNL-developed two-dimensional implicit finite element code for heat conduction analysis, as a subroutine into NIKE2D. The fully coupled version maintains all the original features of both codes and can account for the contribution of heat generation during plastic deformation. NIKE/TOPAZ-2D was applied to the piercing operation of the back extrusion forging process. The thermal deformation history of the die, punch, and workpiece and the effective plastic strains were calculated.

  17. Manufacturing of Nanostructured Rings from Previously ECAE-Processed AA5083 Alloy by Isothermal Forging

    Directory of Open Access Journals (Sweden)

    C. J. Luis

    2013-01-01

    Full Text Available The manufacturing of a functional hollow mechanical element or ring of the AA5083 alloy previously equal channel angular extrusion (ECAE processed, which presents a submicrometric microstructure, is dealt with. For this purpose, the design of two isothermal forging dies (preform and final shape is carried out using the design of experiments (DOE methodology. Moreover, after manufacturing the dies and carrying out tests so as to achieve real rings, the mechanical properties of these rings are analysed as well as their microstructure. Furthermore, a comparison between the different forged rings is made from ECAE-processed material subjected to different heat treatments, previous to the forging stage. On the other hand, the ring forging process is modelled through the use of finite element simulation in order to improve the die design and to study the force required for the isothermal forging, the damage value, and the strain the material predeformed by ECAE has undergone. With this present research work, it is intended to improve the knowledge about the mechanical properties of nanostructured material and the applicability of this material to industrial processes that allow the manufacturing of functional parts.

  18. Filling Rules of Bevel Gears in the Closed-die Cold Forging

    Institute of Scientific and Technical Information of China (English)

    Huamin LIU; Liangju HUANG; Shenhua YANG; Shihong ZHANG

    2005-01-01

    The closed-died cold forging technology of the bevel gears used in Jada car was investigated. With the analysis of the strain field and velocity field of the plastic deformation and the endured forces of the dies, the filling rules forthe metal were analyzed by the elastic-plastic finite element method (FEM). The results show that there is a great difference among closed-die cold forging, extrusion and forging, as far as the metal flowing is concerned. The outer addendum cannot be filled completely in the closed-die cold forging of the bevel gears, and the round angle will be formed. But it does not influence the application of the bevel gears. At the beginning, the rigid area is formed in the cavity of the lower die. And then it will move upwards to supply the metal for the gear filling. For the closed-die cold forging of the bevel gears, the force acting on the upper die and the lower die is significantly different.

  19. Microstructure Evolution of Multi-Heat Forging and Numerical Simulation for 316LN Steel

    Directory of Open Access Journals (Sweden)

    Duan Xing-Wang

    2014-02-01

    Full Text Available Microstructure evolution has been studied by multi-heat forging experiments and numerical simulation in order to determine the reasonable forging technology of 316 LN steel. The microstructure evolution models were obtained by hot compressive tests and heat treatment tests of 316 LN steels. The one-heat and three-heat upsetting experiments were carried on. Meanwhile, the corresponding numerical simulations were performed. The results show that, the grain uniformity of three-heat upsetting is much better that of one-heat upsetting. The average grain size of three-heat upsetting is smaller than that of one-heat upsetting. So, the forging technology of multi-heat and little deformation should be adopted for 316 LN steel forging. By comparing experimental average grain sizes with simulated average grain sizes for three-heat upsetting, it is found that the simulated values are in agreement with experimental values, which shows that the numerical simulation can be employed to predict the forging microstructure evolution of 316 LN steel.

  20. Influence of the Constitutive Flow Law in FEM Simulation of the Radial Forging Process

    Directory of Open Access Journals (Sweden)

    Olivier Pantalé

    2013-01-01

    Full Text Available Radial forging is a widely used forming process for manufacturing hollow products in transport industry. As the deformation of the workpiece, during the process, is a consequence of a large number of high-speed strokes, the Johnson-Cook constitutive law (taking into account the strain rate seems to be well adapted for representing the material behavior even if the process is performed under cold conditions. But numerous contributions concerning radial forging analysis, in the literature, are based on a simple elastic-plastic formulation. As far as we know, this assumption has yet not been validated for the radial forging process. Because of the importance of the flow law in the effectiveness of the model, our purpose in this paper is to analyze the influence of the use of an elastic-viscoplastic formulation instead of an elastic-plastic one for modeling the cold radial forging process. In this paper we have selected two different laws for the simulations: the Johnson-Cook and the Ludwik ones, and we have compared the results in terms of forging force, product's thickness, strains, stresses, and CPU time. For the presented study we use an AISI 4140 steel, and we denote a fairly good agreement between the results obtained using both laws.

  1. 基于Forge2D/3D的阀体胎模锻模拟分析%Simulation of Die-forging for Valve Based on Forge 2D/3D

    Institute of Scientific and Technical Information of China (English)

    康海鹏

    2012-01-01

    采用Forge 2D/3D有限元分析模拟软件,设计阀体胎模和坯料;经过模拟分析了成型过程中坯料的温度变化、整体的应力、应变、金属的流动趋势和流线分布等;通过生产验证了胎模和坯料设计的合理性和工艺的可行性.%The die and billet of a valve was designed by Forge 2D/3D software. The temperature, stress, strain, and metal flow trend of billet during the simulation was analyzed; the rationality of die, billet design and feasibility of process was validated by production.

  2. Compaction of Titanium Powders

    Energy Technology Data Exchange (ETDEWEB)

    Gerdemann, Stephen,J; Jablonski, Paul, J

    2011-05-01

    Accurate modeling of powder densification has been an area of active research for more than 60 years. The earliest efforts were focused on linearization of the data because computers were not readily available to assist with curve-fitting methods. In this work, eight different titanium powders (three different sizes of sponge fines<150 {micro}m,<75 {micro}m, and<45 {micro}m; two different sizes of a hydride-dehydride [HDH]<75 {micro}m and<45 {micro}m; an atomized powder; a commercially pure [CP] Ti powder from International Titanium Powder [ITP]; and a Ti 6 4 alloy powder) were cold pressed in a single-acting die instrumented to collect stress and deformation data during compaction. From these data, the density of each compact was calculated and then plotted as a function of pressure. The results show that densification of all the powders, regardless of particle size, shape, or chemistry, can be modeled accurately as the sum of an initial density plus the sum of a rearrangement term and a work-hardening term. These last two terms are found to be a function of applied pressure and take the form of an exponential rise.

  3. Comparison between hobbed and precision forged helical gears for automobile manual transaxle - on the prospect of form, precision, material specification and production cost

    Energy Technology Data Exchange (ETDEWEB)

    Ooka, M.; Kawasaki, Y.; Hoguchi, T.; Tsujimoto, H.; Yamazaki, S.; Yoshinaga, M. [O-oka Co., Toyota (Japan); Moriwaki, I. [Kyoto Inst. of Tech. (Japan); Kagaya, C. [Chubu Univ., Kasugai (Japan)

    2005-07-01

    This paper describes the comparison between hobbed and forged helical gears in terms of precision, deformation of heat-treatment, material specification and production cost. With the results the forged ones are superior to hobbed ones. (orig.)

  4. The Simulation and Analysis of the Closed Die Hot Forging Process by A Computer Simulation Method

    Directory of Open Access Journals (Sweden)

    Dipakkumar Gohil

    2012-06-01

    Full Text Available The objective of this research work is to study the variation of various parameters such as stress, strain, temperature, force, etc. during the closed die hot forging process. A computer simulation modeling approach has been adopted to transform the theoretical aspects in to a computer algorithm which would be used to simulate and analyze the closed die hot forging process. For the purpose of process study, the entire deformation process has been divided in to finite number of steps appropriately and then the output values have been computed at each deformation step. The results of simulation have been graphically represented and suitable corrective measures are also recommended, if the simulation results do not agree with the theoretical values. This computer simulation approach would significantly improve the productivity and reduce the energy consumption of the overall process for the components which are manufactured by the closed die forging process and contribute towards the efforts in reducing the global warming.

  5. 论最小锻比%Statement of the Minimum Forging Ratio

    Institute of Scientific and Technical Information of China (English)

    任猛; 钱莉丽; 杜锦; 江盛龙

    2015-01-01

    The forging ratio is just a macro indicator and only shows the shape change of the forging cross section. The determinant parameters such as the anvil width ratio and reduction which influence on the inner deformation will be controlled and the acceptable products will be obtained with minimum forging ratio.%锻比作为一个宏观指标,只代表锻件所经历的截面形状变化。合理控制砧宽比、压下量等对内部变形起决定性作用的参数,可以在小锻比条件下生产合格产品。

  6. Finite element simulation of stretch forging using a mesh condensation method

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to reduce the computation time of finite element simulations of stretch forging process,a mesh condensation method is presented and applied to a three-dimensional rigid-viscoplastic finite element program.In this method,a conventional mesh for the whole zone of a workpiece is condensed to a computational mesh for the active deformation zone.Two vital problems are solved,which are automatic construction of the computational mesh and treatment of interfaces between the deformation zone and the rigid zone.The mesh condensation method is compared with conventional finite element method by simulations of a six-bite stretch forging process.Some simulation results including forging load,temperature distribution and effective strain distribution are illustrated.The efficiency and accuracy of this method are verified.

  7. Heuristic algorithm for planning and scheduling of forged pieces heat treatment

    Directory of Open Access Journals (Sweden)

    R. Lenort

    2012-04-01

    Full Text Available The paper presents a heuristic algorithm for planning and scheduling of forged pieces heat treatment which allows maximizing the capacity exploitation of the heat treatment process and the entire forging process. Five Focusing Steps continuous improvement process was selected as a methodological basis for the algorithm design. Its application was supported by simulation experiments performed on a dynamic computer model of the researched process. The experimental work has made it possible to elicit the general rules for planning and scheduling of the heat treatment process of forged pieces which reduce losses caused by equipment conversion and setup times, and which increase the throughput of this process. The HIPO diagram was used to design the algorithm.

  8. The Investigations of Friction under Die Surface Vibration in Cold Forging Process

    DEFF Research Database (Denmark)

    Jinming, Sha

    The objective of this thesis is to fundamentally study the influence of die surface vibration on friction under low frequency in metal forging processes. The research includes vibrating tool system design for metal forming, theoretical and experimental investigations, and finite element simulations...... on die surface vibration in forging process. After a general introduction to friction mechanisms and friction test techniques in metal forming, the application of ultrasonic vibration in metal forming, the influence of sliding velocity on friction is described. Some earlier investigations...... is undergoing vibration. In the experiments, die surface orientation, frequency and amplitude of vibration, vibrating wave form and the direction of vibration has been taken into account as the parameters which influence friction behaviour in forging process. The results reveal that friction could be reduced up...

  9. Design of Controlled Processing Conditions for Drop Forgings Made of Microalloy Steel Grades for Mining Industry

    Directory of Open Access Journals (Sweden)

    Skubisz P.

    2015-04-01

    Full Text Available Effect of plastic processing and controlled cooling on microstructure and mechanical properties of experimental steel grades with microalloyed with Ti, V and/or Nb, varying in the content of Mo is presented as an offer for mining industry for replacement traditionally heat-treatable hardenability grades. The goal of the work is producing microstructure condition, which after controlled hot forging and direct heat treatment, involving quenching and self-tempering, are meant to provide good combination of mechanical properties, such as TYS 800 MPa, UTS 1050 MPa, elongation to fracture at least A5 15% and/or impact strength at room temperature KCV 60 J/cm2. Hardenability assessment and dilatometric examination allowed formulation of direct heat treatment guidelines, taking into consideration fields of temperature and strain in a typical hot forging process, estimated numerically, with the use of plastometric tests results, as well as the use of unique cooling cycles after forging.

  10. Design of relief-cavity in closed-precision forging of gears

    Institute of Scientific and Technical Information of China (English)

    左斌; 王宝雨; 李智; 郑明男; 朱小星

    2015-01-01

    To reduce the difficulty of material filling into the top region of tooth in hot precision forging of gears using the alternative die designs, relief-cavity designs in different sizes were performed on the top of die tooth. The influences of the conventional process and relief-cavity designs on corner filling, workpiece stress, die stress, forming load and material utilization were examined. Finite element simulation for tooth forming, die stress and forming load using the four designs was performed. The material utilization was further considered, and the optimal design was determined. The tooth form and forming load in forging trials ensured the validity of FE simulation. Tooth accuracy was inspected by video measuring machine (VMM), which shows the hot forged accuracy achieves the level of rough machining of gear teeth. The effects of friction on mode of metal flow and strain distribution were also discussed.

  11. Application of geometric midline yield criterion to analysis of three-dimensional forging

    Institute of Scientific and Technical Information of China (English)

    ZHAO De-wen; WANG Gen-ji; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    A kinematically admissible continuous velocity field was proposed for the analysis of three-dimensional forging. The linear yield criterion expressed by geometric midline of error triangle between Tresca and Twin shear stress yield loci on the π-plane, called GM yield criterion for short, was firstly applied to analysis of the velocity field for the forging. The analytical solution of the forging force with the effects of external zone and bulging parameter is obtained by strain rate inner product. Compression tests of pure lead are performed to compare the calculated results with the measured ones. The results show that the calculated total pressures are higher than the measured ones whilst the relative error is no more than 9.5%. It is implied that the velocity field is reasonable and the geometric midline yield criterion is available. The solution is still an upper-bound one.

  12. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  13. Large size austenitic stainless steel forgings for nuclear and cryogenic application - development, manufacturing and properties

    Energy Technology Data Exchange (ETDEWEB)

    Ohnishi, Keizo; Suzuki, Komei; Sato, Ikuo; Murai, Etuso (Japan Steel Works Ltd., Muroran Plant, Hokkaido (Japan))

    1992-01-01

    The high quality one-piece large austenetic stainless steel forgings are required in the several components such as nuclear reactors and run tanks for rocket engine test stand in order to assure the structural integrity and to make it easy to fabricate and inspect the components. When the austenitic stainless steel forgings are increased in size, various problems must be overcome to assure the high quality forgings. The ingot making and hot working play an important role in determining the quality of the products. In such points, the lastest manufacturing techniques such as steel making of large size ingot and hot working to get uniform and fine grains are discussed together with the fundamental data of the material properties. (orig.).

  14. Numerical simulation of the dynamic recrystallization behaviour in hot precision forging helical gears

    Directory of Open Access Journals (Sweden)

    Feng Wei

    2015-01-01

    Full Text Available In hot precision forging helical gears, the dynamic recrystallization phenomena will occur, which affect the microstructure of the formed part and in turn decide their mechanical properties. To investigate the effect of deformation temperature on the dynamic recrystallization in hot precision forging helical gears, a three dimensional (3D finite element (FE model was created by coupling the thermo-mechanical model with the microstructure evolution model developed based on the hot compressive experimental data of 20CrMnTiH steel. The hot precision forging process was simulated and the effect laws of the deformation temperature on the microstructure evolution the formed part were investigated. The results show that the dynamic recrystallization volume fraction and the average grain sizes increased with the increasing deformation temperature and the higher deformation temperature is beneficial to dynamic recrystallization and grain refinement.

  15. Modelling the void deformation and closure by hot forging of ingot castings

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Kotas, Petr;

    2012-01-01

    After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids by mechani......After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids...... and focuses on how the voids deform depending on their size and distribution in the ingot as well ashow the forging forces are applied....

  16. Analysis Of Potentiometric Methods Used For Crack Detection In Forging Tools

    Science.gov (United States)

    Pilc, Jozef; Drbúl, Mário; Stančeková, Dana; Varga, Daniel; Martinček, Juraj; Kuždák, Viktor

    2015-12-01

    Increased use of forging tools in mass production causes their increased wear and creates pressure to design more efficient renovation process. Renovation is complicated because of the identification of cracks expanding from the surface to the core material. Given that the production of forging tools is expensive, caused by the cost of tool steels and the thermo-chemical treatment, it is important to design forging tool with its easy renovation in mind. It is important to choose the right renovation technology, which will be able to restore the instrument to its original state while maintaining financial rentability. Choosing the right technology is difficult because of nitrided and heat-treated surface for high hardness and wear resistance. Article discusses the use of non-destructive method of detecting cracks taking into account the size of the cracks formed during working process.

  17. Multi-objective optimization of gear forging process based on adaptive surrogate meta-models

    Science.gov (United States)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal; Daniel, Laurent

    2013-05-01

    In forging industry, net shape or near net shape forging of gears has been the subject of considerable research effort in the last few decades. So in this paper, a multi-objective optimization methodology of net shape gear forging process design has been discussed. The study is mainly done in four parts: building parametric CAD geometry model, simulating the forging process, fitting surrogate meta-models and optimizing the process by using an advanced algorithm. In order to maximally appropriate meta-models of the real response, an adaptive meta-model based design strategy has been applied. This is a continuous process: first, bui Id a preliminary version of the meta-models after the initial simulated calculations; second, improve the accuracy and update the meta-models by adding some new representative samplings. By using this iterative strategy, the number of the initial sample points for real numerical simulations is greatly decreased and the time for the forged gear design is significantly shortened. Finally, an optimal design for an industrial application of a 27-teeth gear forging process was introduced, which includes three optimization variables and two objective functions. A 3D FE nu merical simulation model is used to realize the process and an advanced thermo-elasto-visco-plastic constitutive equation is considered to represent the material behavior. The meta-model applied for this example is kriging and the optimization algorithm is NSGA-II. At last, a relatively better Pareto optimal front (POF) is gotten with gradually improving the obtained surrogate meta-models.

  18. Bony healing of unstable thoracolumbar burst fractures in the elderly using percutaneously applied titanium mesh cages and a transpedicular fixation system with expandable screws.

    Directory of Open Access Journals (Sweden)

    Anica Eschler

    Full Text Available There is a high incidence of vertebral burst fractures following low velocity trauma in the elderly. Treatment of unstable vertebral burst fractures using the same principles like in stable vertebral burst fractures may show less favourable results in terms of fracture reduction, maintenance of reduction and cement leakage. In order to address these shortcomings this study introduces cementless fixation of unstable vertebral burst fractures using internal fixators and expandable intravertebral titanium mesh cages in a one-stage procedure via minimum-invasive techniques.A total of 16 consecutive patients (median age 76 years, range 58-94 with unstable thoracolumbar burst fractures and concomitant osteoporosis were treated by an internal fixator inserted via minimum invasive technique one level above and below the fractured vertebra. Fracture reduction was achieved and maintained by transpedicular placement of two titanium mesh cages into the fractured vertebral body during the same procedure. Intra- and postoperative safety of the procedure as well as analysis of reduction quality was analysed by 3D C-arm imaging or CT, respectively. Clinical and radiographic follow-up averaged 10.4 months (range 4.5-24.5.Stabilization of the collapsed vertebral body was achieved in all 16 cases without any intraoperative complication. Surgical time averaged 102 ± 6.6 minutes (71-194. The postoperative kyphotic angle (KA and Cobb angle revealed significant improvements (KA 13.7° to 7.4°, p < 0.001; Cobb 9.6° to 6.0°, p < 0.002 with partial loss of reduction at final follow-up (KA 8.3°, Cobb 8.7°. VAS (Visual Analogue Scale improved from 7.6 to 2.6 (p < 0.001. Adjacent fractures were not observed. One minor (malposition of pedicle screw complication was encountered.Cementless fixation of osteoporotic burst fractures revealed substantial pain relief, adequate maintenance of reduction and a low complication rate. Bony healing after unstable osteoporotic burst

  19. High speed forging of solid powder discs of large slenderness ratio

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-10-01

    The paper reports an investigation into the forging of a solid powder circular disc with large slenderness ratio (L/D) between two flat dies at high speed. The deformation pattern during the operation is influenced by many factors, which interact with one another in a complex manner. The decisive factors are the interfacial conditions, initial relative density of the preform and the geometry of the preform. An attempt has been made to determine the die pressures developed during such forging, using an upper bound approach. The results so obtained are presented graphically and discussed critically to illustrate the interaction of various process parameters involved.

  20. Trial Production of Drum Forgings%鼓轮锻件的生产试制

    Institute of Scientific and Technical Information of China (English)

    张广森; 张成霞; 陈国红; 黄冬凤; 刘垒; 丁宝平

    2013-01-01

    The abnormity cylinder forgings with big taper and small height is produced successfully by blanking with top flat anvil and bottom V shaped anvil , which lays the foundation to manufacture nuclear power tapered cylinder forgings.%采用上平、下V型砧制坯,成功生产了锥度大、高度小的异形筒体锻件,为公司在核电锥形筒体锻件生产方面打下了基础。

  1. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  2. Theoretical study on Cold Open Die Forging Process Optimization for Multipass Workability

    Directory of Open Access Journals (Sweden)

    Gaikwad Ajitkumar

    2016-01-01

    Full Text Available Cold Workability limits strength enhancement of austenitic materials through cold deformation. The intrinsic workability is the material characteristic whereas state-of-stress workability is governed by nature of applied stress, strain rate and geometry of deformation zone. For Cold Open Die Forging (CODF, multipass workability is essential. In this work, FEM tool FORGE-3 is used to optimize CODF on hydraulic press by analysis of stress-strain profiles and use of Latham-Cockroft damage criterion. Study recommends optimized process parameters, die combinations and pass-schedules.

  3. An upper bound solution for closed die sinter forging of hexagonal shapes

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-06-01

    The paper reports on an investigation into the various aspects of closed die cold forging of hexagonal powder preforms, which have been compacted and sintered from atomized powder. It is found that for certain dimensional ratios of the preform, the die pressure is minimum. An attempt has been made determine the die pressures developed during the closed die forging of the hexagonal powder preform by using an upper bound approach. The results so obtained are discussed critically to illustrate the interaction of various process parameters involved and are presented graphically.

  4. The Development of a Ceramic Mold for Hot-Forging of Micro-Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Christenson, Todd; Garino, Terry

    1999-06-25

    A new mold material has been developed for use in making rare-earth permanent magnet components with precise dimensions in the 10 to 1000 µm range by hot-forging. These molds are made from molds poly(methyl)methacrylate (PMMA) made by deep x-ray lithography (DXRL). An alumina bonded with colloidal silica has been developed for use in these molds. This material can be heated to 950°C without changing dimensions where it develops the strength needed to withstand the hot-fmging conditions (750°C, 100 MPa). In addition, it disintegrates in HF so that parts can be easily removed after forging.

  5. 超大筒节锻造工艺的优化%Optimization of Forging Process for Large Shell Ring

    Institute of Scientific and Technical Information of China (English)

    施熔刚; 张强升; 姜述杰; 张丽丹

    2013-01-01

    通过设计辅助工具方法及简化锻造工序对原有超大筒节锻件工艺进行改进,将原来锻造6火次出成品的锻造工艺改为4火次出成品,在确保产品质量的同时,有效的降低锻造生产成本,提高锻造生产效率.%The original forging process for large shell ring forging was improved through the methods of designing aid tools and simplifying forging process,that is,the original forging process of 6 fire times was instead of that of 4 fire times.The improved forging process can ensure product quality,reduce production costs and improve production efficiency.

  6. Antimicrobial titanium/silver PVD coatings on titanium

    OpenAIRE

    Thull Roger; Glückermann Susanne K; Ewald Andrea; Gbureck Uwe

    2006-01-01

    Abstract Background Biofilm formation and deep infection of endoprostheses is a recurrent complication in implant surgery. Post-operative infections may be overcome by adjusting antimicrobial properties of the implant surface prior to implantation. In this work we described the development of an antimicrobial titanium/silver hard coating via the physical vapor deposition (PVD) process. Methods Coatings with a thickness of approximately 2 μm were deposited on titanium surfaces by simultaneous ...

  7. Hydrolytically stable titanium-45

    DEFF Research Database (Denmark)

    Severin, Gregory; Fonslet, Jesper; Zhuravlev, Fedor

    2014-01-01

    Introduction Titanium-45, a candidate PET isotope, is under-employed largely because of the challenging aqueous chemistry of Ti(IV). The propensity for hydrolysis of Ti(IV) compounds makes radio-labeling difficult and excludes 45Ti from use in bio-conjugate chemistry. This is unfortunate because...... the physical characteristics are extremely desirable: 45Ti has a 3 hour half-life, a positron branching ratio of 85 %, a low Eβmax of 1.04 MeV, and negligible secondary gamma emission. In terms of isotope production, 45Ti is transmuted from naturally mono-isotopic 45Sc by low energy proton irradiation...... University of Jerusalem) and Thomas Huhn (University of Konstanz) have synthesized several stable Ti(IV) compounds based upon the salan ligand [1,2]. Additionally, these compounds have shown heightened cyto-toxicity against HT-29 (human colorectal cancer) cells, amongst others, as compared to traditional...

  8. Hemocompatibility of titanium nitride.

    Science.gov (United States)

    Dion, I; Baquey, C; Candelon, B; Monties, J R

    1992-10-01

    The left ventricular assist device is based on the principle of the Maillard-Wenkel rotative pump. The materials which make up the pump must present particular mechanical, tribological, thermal and chemical properties. Titanium nitride (TiN) because of its surface properties and graphite because of its bulk characteristics have been chosen. The present study evaluated the in vitro hemocompatibility of TiN coating deposited by the chemical vapor deposition process. Protein adsorption, platelet retention and hemolysis tests have been carried out. In spite of some disparities, the TiN behavior towards albumin and fibrinogen is interesting, compared with the one of a reference medical grade elastomer. The platelet retention test gives similar results as those achieved with the same elastomer. The hemolysis percentage is near to zero. TiN shows interesting characteristics, as far as mechanical and tribological problems are concerned, and presents very encouraging blood tolerability properties.

  9. Advanced titanium processing

    Energy Technology Data Exchange (ETDEWEB)

    Hartman, Alan D.; Gerdemann, Stephen J.; Schrems, Karol K.; Holcomb, Gordon R.; Argetsinger, Edward R.; Hansen, Jeffrey S.; Paige, Jack I.; Turner, Paul C.

    2001-01-01

    The Albany Research Center of the U.S. Department of Energy has been investigating a means to form useful wrought products by direct and continuous casting of titanium bars using cold-wall induction melting rather than current batch practices such as vacuum arc remelting. Continuous ingots produced by cold-wall induction melting, utilizing a bottomless water-cooled copper crucible, without slag (CaF2) additions had minor defects in the surface such as ''hot tears''. Slag additions as low as 0.5 weight percent were used to improve the surface finish. Therefore, a slag melted experimental Ti-6Al-4V alloy ingot was compared to a commercial Ti-6Al-4V alloy ingot in the areas of physical, chemical, mechanical, and corrosion attributes to address the question, ''Are any detrimental effects caused by slag addition''?

  10. Electrochemical process of titanium extraction

    Institute of Scientific and Technical Information of China (English)

    CH. RVS. NAGESH; C. S. RAMACHANDRAN

    2007-01-01

    A wide variety of processes are being pursued by researchers for cost effective extraction of titanium metal. Electrochemical processes are promising due to simplicity and being less capital intensive. Some of the promising electrochemical processes of titanium extraction were reviewed and the results of laboratory scale experiments on electrochemical reduction of TiO2 granules were brought out. Some of the kinetic parameters of the reduction process were discussed while presenting the quality improvements achieved in the experimentation.

  11. Dual Action of Lysophosphatidate-Functionalised Titanium: Interactions with Human (MG63) Osteoblasts and Methicillin Resistant Staphylococcus aureus

    DEFF Research Database (Denmark)

    Skindersø, Mette Elena; Krogfelt, Karen Angeliki; Blom, Ashley;

    2015-01-01

    Titanium (Ti) is a widely used material for surgical implants; total joint replacements (TJRs), screws and plates for fixing bones and dental implants are forged from Ti. Whilst Ti integrates well into host tissue approximately 10% of TJRs will fail in the lifetime of the patient through a process...... known as aseptic loosening. These failures necessitate revision arthroplasties which are more complicated and costly than the initial procedure. Finding ways of enhancing early (osseo)integration of TJRs is therefore highly desirable and continues to represent a research priority in current biomaterial...

  12. Low cost titanium--myth or reality

    Energy Technology Data Exchange (ETDEWEB)

    Turner, Paul C.; Hartman, Alan D.; Hansen, Jeffrey S.; Gerdemann, Stephen J.

    2001-01-01

    In 1998, approximately 57,000 tons of titanium metal was consumed in the form of mill products (1). Only about 5% of the 4 million tons of titanium minerals consumed each year is used to produce titanium metal, with the remainder primarily used to produce titanium dioxide pigment. Titanium metal production is primarily based on the direct chlorination of rutile to produce titanium tetrachloride, which is then reduced to metal using the Kroll magnesium reduction process. The use of titanium is tied to its high strength-to-weight ratio and corrosion resistance. Aerospace is the largest application for titanium, and titanium cost has prevented its use in non-aerospace applications including the automotive and heavy vehicle industries.

  13. Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging

    Science.gov (United States)

    Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.

    2003-01-01

    Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.

  14. TC17 titanium alloy laser melting deposition repair process and properties

    Science.gov (United States)

    Liu, Qi; Wang, Yudai; Zheng, Hang; Tang, Kang; Li, Huaixue; Gong, Shuili

    2016-08-01

    Due to the high manufacturing cost of titanium compressor blisks, aero engine repairing process research has important engineering significance and economic value. TC17 titanium alloy is a rich β stable element dual α+β phase alloy whose nominal composition is Ti-5Al-2Sn-2Zr-4Mo-4Cr. It has high mechanical strength, good fracture toughness, high hardenability and a wide forging-temperature range. Through a surface response experiment with different laser powers, scanning speeds and powder feeding speeds, the coaxial powder feeding laser melting deposition repair process is studied for the surface circular groove defects. In this paper, the tensile properties, relative density, microhardness, elemental composition, internal defects and microstructure of the laser-repaired TC17 forging plate are analyzed. The results show that the laser melting deposition process could realize the form restoration of groove defect; tensile strength and elongation could reach 1100 MPa and 10%, which could reach 91-98% that of original TC17 wrought material; with the optimal parameters (1000 W-25 V-8 mm/s), the microhardness of the additive zone, the heat-affected zone and base material is evenly distributed at 370-390 HV500. The element content difference between the additive zone and base material is less than ±0.15%. Due to the existence of the pores 10 μm in diameter, the relative density could reach 99%, which is mainly inversely proportional to the powder feeding speed. The repaired zone is typically columnar and dendrite crystal, and the 0.5-1.5 mm-deep heat-affected zone in the groove interface is coarse equiaxial crystal.

  15. Fabrication Improvement of Cold Forging Hexagonal Nuts by Computational Analysis and Experiment Verification

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2015-01-01

    Full Text Available Cold forging has played a critical role in fasteners and has been applied to the automobile industry, construction industry, aerospace industry, and living products so that cold forging presents the opportunities for manufacturing more products. By using computer simulation, this study attempts to analyze the process of creating machine parts, such as hexagonal nuts. The DEFORM-3D forming software is applied to analyze the process at various stages in the computer simulation, and the compression test is also used for the flow stress equation in order to compare the differences between the experimental results and the equation that is built into the computer simulation software. At the same time, the metallography and hardness of experiments are utilized to understand the cold forging characteristics of hexagonal nuts. The research results would benefit machinery businesses to realize the forging load and forming conditions at various stages before the fastener formation. In addition to planning proper die design and production, the quality of the produced hexagonal nuts would be more stable to promote industrial competitiveness.

  16. 76 FR 8773 - Forged Stainless Steel Flanges From India and Taiwan

    Science.gov (United States)

    2011-02-15

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... steel flanges from India and Taiwan would be likely to lead to continuation or recurrence of...

  17. The Ties That Bind: How Social Capital Is Forged and Forfeited in Teacher Communities

    Science.gov (United States)

    Bridwell-Mitchell, E. N.; Cooc, North

    2016-01-01

    The effects of social capital on school improvement make it important to understand how teachers forge, maintain, or forfeit collegial relationships. Two common explanations focused on formal organizational features and individual characteristics do not address how social capital accrues from informal dynamics of teachers' interactions in…

  18. eFORGE : A Tool for Identifying Cell Type-Specific Signal in Epigenomic Data

    NARCIS (Netherlands)

    Breeze, Charles E.; Paul, Dirk S.; van Dongen, Jenny; Butcher, Lee M.; Ambrose, John C.; Barrett, James E.; Lowe, Robert; Rakyan, Vardhman K.; Iotchkova, Valentina; Frontini, Mattia; Downes, Kate; Ouwehand, Willem H.; Laperle, Jonathan; Jacques, Pierre-ETienne; Bourque, Guillaume; Bergmann, Anke K.; Siebert, Reiner; Vellenga, Edo; Saeed, Sadia; Matarese, Filomena; Martens, Joost H. A.; Stunnenberg, Hendrik G.; Teschendorff, Andrew E.; Herrero, Javier; Birney, Ewan; Dunham, Ian; Beck, Stephan

    2016-01-01

    Epigenome-wide association studies (EWAS) provide an alternative approach for studying human disease through consideration of non-genetic variants such as altered DNA methylation. To advance the complex interpretation of EWAS, we developed eFORGE (http://eforge.cs.ucl.ac.uk/), a new stand-alone and

  19. Social Work and Engineering Collaboration: Forging Innovative Global Community Development Education

    Science.gov (United States)

    Gilbert, Dorie J.

    2014-01-01

    Interdisciplinary programs in schools of social work are growing in scope and number. This article reports on collaboration between a school of social work and a school of engineering, which is forging a new area of interdisciplinary education. The program engages social work students working alongside engineering students in a team approach to…

  20. Jernberg Industries, Inc: Forging Facility Uses Plant-Wide Assessment to Aid Conversion to Lean Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    None

    2004-10-01

    Jernberg Industries conducted a plant-wide assessment while converting to lean manufacturing at a forging plant. Seven projects were identified that could yield annual savings of $791,000, 64,000 MMBtu in fuel and 6 million kWh.

  1. Preform design optimization for forging process based on the topological approach

    Science.gov (United States)

    Shao, Yong; Lu, Bin; Ou, Hengan; Cui, Zhenshan

    2013-05-01

    Preform design plays an important role in forging design especially for parts with complex shapes. In this paper, an attempt was made to develop a topological approach in the preform design of bulk metal forming processes based on the Bi-direction evolutionary structural optimization (BESO) strategy. In this approach, a new element addition and removal criteria based on the equivalent strain have been proposed for evaluating and optimizing the material flow in the forging process. To obtain a smooth preform boundary, a closed B-spline curve based on the least square approximation algorithm is employed to approximate the uneven surface of updated preform. An inhouse developed C♯ program has been employed to integrate the FE simluation, shape optimsation and surface approximation process. A 2D blade forging perform design problem are evaluate using the developed method. The results suggest that the optimized preform has shown better performance in improving the material flow and deformation uniformity during the forging. The results also demonstrate the robustness and efficiency of the developed preform design optimization method.

  2. Evaluation of Subsequent Heat Treatment Routes for Near-β Forged TA15 Ti-Alloy

    Directory of Open Access Journals (Sweden)

    Zhichao Sun

    2016-10-01

    Full Text Available TA15 Ti-alloy is widely used to form key load-bearing components in the aerospace field, where excellent service performance is needed. Near-β forging technology provides an attractive way to form these complicated Ti-alloy components but subsequent heat treatment has a great impact on the final microstructure and mechanical properties. Therefore evaluation and determination of the heat treatment route is of particular significance. In this paper, for the near-β forged TA15 alloy, the formation and evolution of microstructures under different subsequent heat treatment routes (annealing, solution and aging, toughening and strengthening were studied and the cooling mode after forging was also considered. Then, the type and characteristics of the obtained microstructures were discussed through quantitative metallographic analysis. The corresponding mechanical properties (tensile, impact toughness, and fracture toughness and effects of microstructural characteristics were investigated. Finally, for a required microstructure and performance a reasonable heat treatment route was recommended. The work is of importance for the application and development of near-β forging technology.

  3. Physical modeling and numerical simulation of V-die forging ingot with central void

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2014-01-01

    Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence...

  4. Effect of key factors on cold orbital forging of a spur bevel gear

    Institute of Scientific and Technical Information of China (English)

    庄武豪; 董丽颖

    2016-01-01

    Cold orbital forging is an advanced spur bevel gear forming technology. Generally, the spur bevel gear in the cold orbital forging process is formed by two steps: the preforming step and the final step. Due to the great importance of the final step to gear forming and its complication with interactive factors, this work aims at examining the influence of key factors on the final step in cold orbital forging of a spur bevel gear. Using the finite element (FE) method and control variate method, the influence rules of four key factors, rotation velocity of the upper tool,n, feeding velocity of the lower tool,v, tilted angle of the upper tool,γ, friction factor between the tools and the billet,m, on the geometry and the deformation inhomogeneity of the cold orbital forged gear are thoroughly clarified. The research results show that the flash becomes more homogeneous with increasingv, increasingm, decreasing n or decreasingγ. And the deformation of the gear becomes more homogeneous with increasingv, decreasingn or decreasingγ. Finally, a corresponding experiment is conducted, which verifies the accuracy of FE simulation conclusions.

  5. Fatigue properties of high-strength materials used in cold-forging tools

    DEFF Research Database (Denmark)

    Brøndsted, P.; Skov-Hansen, P.

    1998-01-01

    In the present work classical analytical models are used to describe the static stress–strain curves, low-cycle fatigue properties and fatigue crack growth behaviour of high-strength materials for use in tools for metal-forming processes such as cold forging and extrusion. The paper describes...

  6. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  7. Tribo-thermal fatigue of the steel used for the forging die construction

    Science.gov (United States)

    Drumeanu, A. C.

    2017-02-01

    Frequently the durability of the forging dies is firstly determined by the non-isothermal fatigue wear, which causes the cracks appearance on their internal surfaces, much more before their abrasion wear to reach the limit value. In these conditions it is necessary to design the forging dies firstly by the point of view of the non-isothermal fatigue wear. For a correctly choosing and using of metallic material, it is necessary to determine their intrinsic characteristics regarding its cyclic non-isothermal stresses durability. The experimental determination of these characteristics implies a lot of experiments, which are done in specific conditions, different from those used for isothermal mechanical fatigue durability determination. The paper presents the experimental results concerning intrinsic characteristic determination of the forging dies steel. Based on these results there were determined specific equations which characterize this kind of stresses, and the diagrams that represent their graphic image. These data can be used both in designing and exploitation of the forging dies.

  8. New lubricant systems for cold and warm forging – advantages and limitations

    DEFF Research Database (Denmark)

    Bay, Niels

    2011-01-01

    . The present paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging by new, more harmless lubricants. Introduction of these new lubricants, however, has some drawbacks due to lower limits of lubrication leading to risk of pick-up, poor product...... quality and tool wear....

  9. Numerical modeling of axi-symmetrical cold forging process by ``Pseudo Inverse Approach''

    Science.gov (United States)

    Halouani, A.; Li, Y. M.; Abbes, B.; Guo, Y. Q.

    2011-05-01

    The incremental approach is widely used for the forging process modeling, it gives good strain and stress estimation, but it is time consuming. A fast Inverse Approach (IA) has been developed for the axi-symmetric cold forging modeling [1-2]. This approach exploits maximum the knowledge of the final part's shape and the assumptions of proportional loading and simplified tool actions make the IA simulation very fast. The IA is proved very useful for the tool design and optimization because of its rapidity and good strain estimation. However, the assumptions mentioned above cannot provide good stress estimation because of neglecting the loading history. A new approach called "Pseudo Inverse Approach" (PIA) was proposed by Batoz, Guo et al.. [3] for the sheet forming modeling, which keeps the IA's advantages but gives good stress estimation by taking into consideration the loading history. Our aim is to adapt the PIA for the cold forging modeling in this paper. The main developments in PIA are resumed as follows: A few intermediate configurations are generated for the given tools' positions to consider the deformation history; the strain increment is calculated by the inverse method between the previous and actual configurations. An incremental algorithm of the plastic integration is used in PIA instead of the total constitutive law used in the IA. An example is used to show the effectiveness and limitations of the PIA for the cold forging process modeling.

  10. Influence of forming velocity on the uniformity of microstructure of semisolid die forging 7075 alloy

    Directory of Open Access Journals (Sweden)

    Jianbo TAN

    2016-12-01

    Full Text Available Liquid phase segregation frequently occurs in the process of semi solid die forging, which makes the parts appear "weak point" or "weak region", and usually, the "weak point" or "weak area" is the reason of crack and service condition failure. In order to analyze the influence factors of the liquid phase segregation of the semi solid die forging, DEFORM-3D is used for the numerical simulation of semi-solid die forging forming process of 7075 aluminum alloy, to study the influence rule of forming velocity on the forming process of cup part. Based on the simulation results, the rheological die forging forming of 7075 aluminum alloythe part is conducted to research the influence of forming velocity on the uniformity of microstructure by means of press machine and cup mould. The simulation and experimental results show that as the filling velocity is faster, the forming process is more unstable; under the condition of head temperature of 400 ℃, the forming pressure of 50 MPa, and the alloy temperature 628 ℃, as the forming velocity increases, the liquid phase segregation degree of cup part increases, and the microstructure is far from uniformity. The segregation degree is up to 18.2% as the forming velocity is 5 mm/s.

  11. Effect of Forging Allowance Value on the Power Consumption of Machining Process

    Directory of Open Access Journals (Sweden)

    L. D. Mal'kova

    2015-01-01

    Full Text Available The paper aim is to develop and study possible energy-efficiency measures for machined forgings drawing on analysis of the impact of the allowance for machining and its scatter.The most sophisticated option to take into consideration the effect of the cut depth is the work-piece machining in which the forging allowance value results from the blank production.Research of power consumption was conducted for turning the cylindrical surface of 144 mm length and  1,5 33 0,5   diameter on forgings of the work-pieces "screw of steering control" made from steel 60PP. A radial dimension allowance at said cylindrical surface at six points of the five sections was sized to assess the allowance value dispersion. The size of the sample measurements at the control points was n = 600. Statistic processing has shown normal law of distribution and sample homogeneity.To analyze the results of experiments was calculated a range of allowances for this workpiece. Calculated minimum and maximum allowance per one side for rough lathing were, respectively, 0.905 mm and 1.905mm. It was found that 77% points under control lie in calculated range of allowance values. And there are no points out of the range on lesser side that proves a lack of rejects; but there are points out of the range on the bigger side, that will require additional costs for machining the specified surface, including the cost of electricity.There were three power consumption calculations based on factory- recommended duty: for processing the entire sample of forgings with an average allowance, for machining forgings allowances of which are within the recommended design range of allowance, and for processing the entire sample of forgings with a minimum value of allowance.It was found that elimination of allowance values which are outside the recommended range enables to reduce the power consumption, at least, by 6%, and the overall power consumption for processing the measured forgings

  12. Cell response of anodized nanotubes on titanium and titanium alloys.

    Science.gov (United States)

    Minagar, Sepideh; Wang, James; Berndt, Christopher C; Ivanova, Elena P; Wen, Cuie

    2013-09-01

    Titanium and titanium alloy implants that have been demonstrated to be more biocompatible than other metallic implant materials, such as Co-Cr alloys and stainless steels, must also be accepted by bone cells, bonding with and growing on them to prevent loosening. Highly ordered nanoporous arrays of titanium dioxide that form on titanium surface by anodic oxidation are receiving increasing research interest due to their effectiveness in promoting osseointegration. The response of bone cells to implant materials depends on the topography, physicochemistry, mechanics, and electronics of the implant surface and this influences cell behavior, such as adhesion, proliferation, shape, migration, survival, and differentiation; for example the existing anions on the surface of a titanium implant make it negative and this affects the interaction with negative fibronectin (FN). Although optimal nanosize of reproducible titania nanotubes has not been reported due to different protocols used in studies, cell response was more sensitive to titania nanotubes with nanometer diameter and interspace. By annealing, amorphous TiO2 nanotubes change to a crystalline form and become more hydrophilic, resulting in an encouraging effect on cell behavior. The crystalline size and thickness of the bone-like apatite that forms on the titania nanotubes after implantation are also affected by the diameter and shape. This review describes how changes in nanotube morphologies, such as the tube diameter, the thickness of the nanotube layer, and the crystalline structure, influence the response of cells.

  13. Interfacial oxidations of pure titanium and titanium alloys with investments.

    Science.gov (United States)

    Ban, S; Watanabe, T; Mizutani, N; Fukui, H; Hasegawa, J; Nakamura, H

    2000-12-01

    External oxides of a commercially pure titanium (cpTi), Ti6Al4V alloy, and an experimental beta-type titanium alloy (Ti 53.4 wt%, Nb 29 wt%, Ta 13 wt%, and Zr 4.6 wt%) were characterized after heating to 600, 900, 1150, and 1400 degrees C in contact with three types of investments (alumina cement, magnesia cement, and phosphate-bonded) in air. XRD studies demonstrated that MgO, Li2TiO3 and/or Li2Ti3O7 were formed through reactions with the metal and the constituents in the magnesia cement-investment after heating to 900, 1150, and 1400 degrees C. Except for these conditions, TiO2 (rutile) was only formed on cpTi. For titanium alloys, the other components apart from Ti also formed simple and complex oxides such as Al2O3 and Al2TiO5 on Ti6Al4V, and Zr0.25Ti0.75Nb2O7 on the beta-type titanium alloy. However, no oxides containing V or Ta were formed. These results suggest that the constituents of titanium alloys reacted with the investment oxides and atmospheric oxygen to form external oxides due to the free energy of oxide formation and the concentration of each element on the metal surface.

  14. Titanium nanostructures for biomedical applications

    Science.gov (United States)

    Kulkarni, M.; Mazare, A.; Gongadze, E.; Perutkova, Š.; Kralj-Iglič, V.; Milošev, I.; Schmuki, P.; Iglič, A.; Mozetič, M.

    2015-02-01

    Titanium and titanium alloys exhibit a unique combination of strength and biocompatibility, which enables their use in medical applications and accounts for their extensive use as implant materials in the last 50 years. Currently, a large amount of research is being carried out in order to determine the optimal surface topography for use in bioapplications, and thus the emphasis is on nanotechnology for biomedical applications. It was recently shown that titanium implants with rough surface topography and free energy increase osteoblast adhesion, maturation and subsequent bone formation. Furthermore, the adhesion of different cell lines to the surface of titanium implants is influenced by the surface characteristics of titanium; namely topography, charge distribution and chemistry. The present review article focuses on the specific nanotopography of titanium, i.e. titanium dioxide (TiO2) nanotubes, using a simple electrochemical anodisation method of the metallic substrate and other processes such as the hydrothermal or sol-gel template. One key advantage of using TiO2 nanotubes in cell interactions is based on the fact that TiO2 nanotube morphology is correlated with cell adhesion, spreading, growth and differentiation of mesenchymal stem cells, which were shown to be maximally induced on smaller diameter nanotubes (15 nm), but hindered on larger diameter (100 nm) tubes, leading to cell death and apoptosis. Research has supported the significance of nanotopography (TiO2 nanotube diameter) in cell adhesion and cell growth, and suggests that the mechanics of focal adhesion formation are similar among different cell types. As such, the present review will focus on perhaps the most spectacular and surprising one-dimensional structures and their unique biomedical applications for increased osseointegration, protein interaction and antibacterial properties.

  15. Rifampicin-fosfomycin coating for cementless endoprostheses: antimicrobial effects against methicillin-sensitive Staphylococcus aureus (MSSA) and methicillin-resistant Staphylococcus aureus (MRSA).

    Science.gov (United States)

    Alt, Volker; Kirchhof, Kristin; Seim, Florian; Hrubesch, Isabelle; Lips, Katrin S; Mannel, Henrich; Domann, Eugen; Schnettler, Reinhard

    2014-10-01

    New strategies to decrease infection rates in cementless arthroplasty are needed, especially in the context of the growing incidence of methicillin-resistant Staphylococcus aureus (MRSA) infections. The purpose of this study was to investigate the antimicrobial activity of a rifampicin-fosfomycin coating against methicillin-sensitive Staphylococcus aureus (MSSA) and MRSA in a rabbit infection prophylaxis model. Uncoated or rifampicin-fosfomycin-coated K-wires were inserted into the intramedullary canal of the tibia in rabbits and contaminated with an inoculation dose of 10(5) or 10(6) colony-forming units of MSSA EDCC 5055 in study 1 and MRSA T6625930 in study 2, respectively. After 28days the animals were killed and clinical, histological and microbiological assessment, including pulse-field gel electrophoresis, was conducted. Positive culture growth in agar plate testing and/or clinical signs and/or histological signs were defined positive for infection. Statistical evaluation was performed using Fisher's exact test. Both studies showed a statistically significant reduction of infection rates for rifampicin-fosfomycin-coated implants compared to uncoated K-wires (P=0.015). In both studies none of the 12 animals that were treated with a rifampicin-fosfomycin-coated implant showed clinical signs of infection or a positive agar plate testing result. In both studies, one animal of the coating group showed the presence of sporadic bacteria with concomitant inflammatory signs in histology. The control groups in both studies exhibited an infection rate of 100% with clear clinical signs of infection and positive culture growth in all animals. In summary, the rifampicin-fosfomycin-coating showed excellent antimicrobial activity against both MSSA and MRSA, and therefore warrants further clinical testing.

  16. Cementless anatomical prosthesis for the treatment of 3-part and 4-part proximal humerus fractures: cadaver study and prospective clinical study with minimum 2 years followup

    Directory of Open Access Journals (Sweden)

    Obert Laurent

    2016-01-01

    Full Text Available Introduction: The purpose of this study was to evaluate the functional and radiological outcomes of a cementless, trauma-specific locked stem for 3- and 4-part proximal humeral fractures. Materials and methods: This study consisted of two parts: a cadaver study with 22 shoulders and a multicenter prospective clinical study of 23 fracture patients evaluated at least 2 years after treatment. In the cadaver study, the locked stem (HumelockTM, FX Solutions and its instrumentation were evaluated. In the clinical study, five senior surgeons at four different hospitals performed the surgical procedures. An independent surgeon evaluated the patients using clinical (Constant score, QuickDASH and radiological (X-rays, CT scans outcome measures. Results: The cadaver study allowed us to validate the height landmarks relative to the pectoralis major tendon. In the clinical study, at the review, abduction was 95° (60–160, forward flexion was 108° (70–160, external rotation (elbow at body was 34° (0–55, the QuickDASH was 31 (4.5–59, the overall Constant score was 54 (27–75, and the weighted Constant score was 76 (31.5–109. Discussion: This preliminary study of hemiarthroplasty (HA with a locked stem found results that were at least equivalent to published series. As all patients had at least a 2-year follow-up, integration of the locked stem did not cause any specific complications. These results suggest that it is possible to avoid using cement when hemiarthroplasty is performed for the humeral stem. This implant makes height adjustment and transosseous suturing of the tuberosities more reproducible.

  17. Development of a 3D Finite Element code for Forging - An overview of the Brite/Euram project EFFORTS

    DEFF Research Database (Denmark)

    Bay, Niels; Andreasen, Jan Lasson; Olsson, David Dam

    2001-01-01

    The present paper presents an overview of the Brite/EuRam project EFFORTS (Enhanced Framework for FOrging design using Reliable Three-dimensional Simulation). A short description is given of methodologies developed including improvements of the numerical analysis, establishment of new constitutive...... equations for flow stress in cold as well as hot forging, determination of interface conditions, i.e. friction and heat transfer in cold and hot forging. The developments are validated by physical and numerical modeling and finally verified by analysis of some complex industrial examples....

  18. Midterm results of cementless primary total hip arthroplasty%生物型初次全髋关节置换术的中期随访结果

    Institute of Scientific and Technical Information of China (English)

    何平; 龚翰; 陈东峰; 卢伟杰

    2016-01-01

    目的:探讨生物型固定的全髋关节置换术中髋臼假体的中期临床疗效。方法回顾性分析紫金县人民医院骨科与广州医科大学附属第一医院骨科自2002年1月至2010年9月收治的194例(206髋)生物型全髋关节置换术病例,排除合并髋关节感染、恶性肿瘤、患肢神经肌肉疾病者,随访时间5~13年,平均8.9年,临床观察髋关节功能评分( Harris评分)、并发症、影像学检查评估假体稳定性,组间比较采用配对样本t检验,计量资料对比采用卡方检验,假体生存率采用Kaplan-Meier方法进行分析,以无菌性松动导致的假体翻修作为随访终点。结果共116例(126髋)获得完整随访。 Harris评分由术前的(50.3±13.2)分提高至末次随访时的(96.4±5.1)分,差异有统计学意义(t =3.124,P<0.001)。其中术后并发症包括无菌性松动(7例7髋)、脱位(3例3髋)、深静脉血栓(1例1髋)、异位骨化(11例11髋),手术部位浅表感染(3例3髋)。以无菌性松动导致的假体翻修作为随访终点,髋臼假体13年累计生存率为88%,股骨假体13年累计生存率为100%。结论全髋关节置换术生物型髋关节假体的中期生存率满意,并发症少,临床结果好。%Objective To evaluate the clinical and radiographic results of cementless primary total hip arthroplasty (THA) by a midterm follow-up.Methods A series of 194 patients (206 hips) who had undergone cementless primary THA from January 2002 to September 2010 were involved in this retrospective study .Those patients with history of hip infection , malignant tumor or neuromuscular diseases were excluded.The mean follow-up time was 8.9 years (range,5-13 years).Clinical outcomes were evaluated based on the Harris score .Complications were recorded and components loosening was assessed in the anterior posterior and lateral X-ray examinations of the hips .Paired T

  19. Plasma quench production of titanium from titanium tetrachloride

    Energy Technology Data Exchange (ETDEWEB)

    Sears, J.W.

    1994-10-01

    This project, Plasma Quench Production of Titanium from Titanium Tetrachloride, centers on developing a technique for rapidly quenching the high temperature metal species and preventing back reactions with the halide. The quenching technique chosen uses the temperature drop produced in a converging/diverging supersonic nozzle. The rapid quench provided by this nozzle prevents the back reaction of the halide and metal. The nature of the process produces nanosized particles (10 to 100 nm). The powders are collected by cyclone separators, the hydrogen flared, and the acid scrubbed. Aluminum and titanium powders have been produced in the laboratory-scale device at 1 gram per hour. Efforts to date to scale up this process have not been successful.

  20. Plasmonic titanium nitride nanostructures for perfect absorbers

    DEFF Research Database (Denmark)

    Guler, Urcan; Li, Wen-Wei; Kinsey, Nathaniel

    2013-01-01

    We propose a metamaterial based perfect absorber in the visible region, and investigate the performance of titanium nitride as an alternative plasmonic material. Numerical and experimental results reveal that titanium nitride performs better than gold as a plasmonic absorbing material...

  1. Lightweight Protective Coatings For Titanium Alloys

    Science.gov (United States)

    Wiedemann, Karl E.; Taylor, Patrick J.; Clark, Ronald K.

    1992-01-01

    Lightweight coating developed to protect titanium and titanium aluminide alloys and titanium-matrix composite materials from attack by environment when used at high temperatures. Applied by sol-gel methods, and thickness less than 5 micrometers. Reaction-barrier and self-healing diffusion-barrier layers combine to protect titanium alloy against chemical attack by oxygen and nitrogen at high temperatures with very promising results. Can be extended to protection of other environmentally sensitive materials.

  2. Anodic growth of titanium dioxide nanostructures

    DEFF Research Database (Denmark)

    2010-01-01

    Disclosed is a method of producing nanostructures of titanium dioxide (TiO 2 ) by anodisation of titanium (Ti) in an electrochemical cell, comprising the steps of: immersing a non-conducting substrate coated with a layer of titanium, defined as the anode, in an electrolyte solution...... an electrical contact to the layer of titanium on the anode, where the electrical contact is made in the electrolyte solution...

  3. 21 CFR 73.575 - Titanium dioxide.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Titanium dioxide. 73.575 Section 73.575 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Foods § 73.575 Titanium dioxide. (a) Identity. (1) The color additive titanium dioxide is synthetically prepared TiO2, free from admixture with other substances. (2)...

  4. 21 CFR 73.2575 - Titanium dioxide.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Titanium dioxide. 73.2575 Section 73.2575 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2575 Titanium dioxide. (a) Identity and specifications. The color additive titanium dioxide shall conform in identity and specifications to the...

  5. 21 CFR 73.1575 - Titanium dioxide.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Titanium dioxide. 73.1575 Section 73.1575 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1575 Titanium dioxide. (a) Identity and specifications. (1) The color additive titanium dioxide shall conform in identity and specifications to the...

  6. 40 CFR 180.1195 - Titanium dioxide.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 23 2010-07-01 2010-07-01 false Titanium dioxide. 180.1195 Section 180.1195 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) PESTICIDE PROGRAMS... Titanium dioxide. Titanium dioxide is exempted from the requirement of a tolerance for residues in or...

  7. 21 CFR 73.3126 - Titanium dioxide.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Titanium dioxide. 73.3126 Section 73.3126 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Medical Devices § 73.3126 Titanium dioxide. (a) Identity and specifications. The color additive titanium dioxide (CAS Reg. No. 13463-67-7), Color Index No. 77891,...

  8. The use of a modular titanium endoprosthesis in skeletal reconstructions after bone tumor resections: method presentation and analysis of 37 cases

    Directory of Open Access Journals (Sweden)

    Croci Alberto Tesconi

    2000-01-01

    Full Text Available We analyzed 37 patients who underwent segmental wide resection of bone tumors and reconstruction with a modular titanium endoprosthesis at the Orthopaedic Oncology Group, between 1992 and 1998. Twelve patients were male and 25 were female, with a mean age of 30 years (9 - 81. The mean follow-up was 14 months (2 - 48. The diagnoses were: osteosarcoma (14 cases, metastatic carcinoma (10, Ewing's sarcoma (4, giant cell tumor (4, malignant fibrous histiocytoma (3, chondrosarcoma (1, and aneurysmal bone cyst (1. Eleven articulated total knee, 8 partial proximal femur with bipolar acetabulum, 8 partial proximal humerus, 3 total femur, 2 partial proximal tibia, 2 diaphyseal femur, 2 diaphyseal humerus, and 1 total proximal femur with cementless acetabulum endoprosthesis implant procedures were done. The complications related to the procedure included: infection (5 cases, dislocation (3, module loosening (1, and ulnar nerve paresthesia (1. We used the following criteria for the clinical evaluation: presence of pain, range of motion, reconstruction stability, surgical and oncologic complications, and patient acceptance. The results were good in 56.8% of the cases, regular in 32.4% and poor in 10.8%.

  9. Photonuclear reactions on titanium isotopes

    Energy Technology Data Exchange (ETDEWEB)

    Belyshev, S. S. [Moscow State University (Russian Federation); Dzhilavyan, L. Z. [Russian Academy of Sciences, Institute for Nuclear Research (Russian Federation); Ishkhanov, B. S.; Kapitonov, I. M. [Moscow State University (Russian Federation); Kuznetsov, A. A., E-mail: kuznets@depni.sinp.msu.ru; Orlin, V. N.; Stopani, K. A. [Moscow State University, Skobeltsyn Institute of Nuclear Physics (Russian Federation)

    2015-03-15

    The photodisintegration of titanium isotopes in the giant-dipole-resonance energy region is studied by the photon-activation method. Bremsstrahlung photons whose spectrum has the endpoint energy of 55 MeV is used. The yields and integrated cross sections are determined for photoproton reactions on the titanium isotopes {sup 47,48,49,50}Ti. The respective experimental results are compared with their counterparts calculated on the basis of the TALYS code and a combined photonucleon-reaction model. The TALYS code disregards the isospin structure of the giant dipole resonance and is therefore unable to describe the yield of photoproton reactions on the heavy titanium isotopes {sup 49,50}Ti.

  10. Adaptive mesh refinement in titanium

    Energy Technology Data Exchange (ETDEWEB)

    Colella, Phillip; Wen, Tong

    2005-01-21

    In this paper, we evaluate Titanium's usability as a high-level parallel programming language through a case study, where we implement a subset of Chombo's functionality in Titanium. Chombo is a software package applying the Adaptive Mesh Refinement methodology to numerical Partial Differential Equations at the production level. In Chombo, the library approach is used to parallel programming (C++ and Fortran, with MPI), whereas Titanium is a Java dialect designed for high-performance scientific computing. The performance of our implementation is studied and compared with that of Chombo in solving Poisson's equation based on two grid configurations from a real application. Also provided are the counts of lines of code from both sides.

  11. Effects of Cryogenic Forging and Anodization on the Mechanical Properties of AA 7075-T73 Aluminum Alloys

    Science.gov (United States)

    Shih, Teng-Shih; Liao, Tien-Wei; Hsu, Wen-Nong

    2016-03-01

    In this study, high-strength AA7075 alloy samples were cryogenically forged after annealing and then subjected to solution and aging treatments. The cryogenically forged 7075-T73 alloy samples displayed equiaxed fine grains associated with abundant fine precipitates in their matrix. Compared with conventional 7075-T73 alloy samples, the cryogenically forged samples exhibited an 8-12% reduction in tensile strength and an increased fatigue strength and higher corrosion resistance. The fatigue strength measured at 107 cycles was 225 MPa in the bare samples; the strength was increased to 250 MPa in the cryogenically forged samples. The effect of anodization on the corrosion resistance of the bare samples was improved from (E corr) -0.80 to -0.61 V.

  12. Fabrication and densification enhancement of SiC-particulate-reinforced copper matrix composites prepared via the sinter-forging process

    Institute of Scientific and Technical Information of China (English)

    Mohammadmehdi Shabani; Mohammad Hossein Paydar; Mohammad Mohsen Moshksar

    2014-01-01

    The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, tempera-ture, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently com-pared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.

  13. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reduction in cold forward rod extrusion....

  14. Effect of whitening toothpaste on titanium and titanium alloy surfaces.

    Science.gov (United States)

    Faria, Adriana Cláudia Lapria; Bordin, Angelo Rafael de Vito; Pedrazzi, Vinícius; Rodrigues, Renata Cristina Silveira; Ribeiro, Ricardo Faria

    2012-01-01

    Dental implants have increased the use of titanium and titanium alloys in prosthetic applications. Whitening toothpastes with peroxides are available for patients with high aesthetic requirements, but the effect of whitening toothpastes on titanium surfaces is not yet known, although titanium is prone to fluoride ion attack. Thus, the aim of the present study was to compare Ti-5Ta alloy to cp Ti after toothbrushing with whitening and conventional toothpastes. Ti-5Ta (%wt) alloy was melted in an arc melting furnace and compared with cp Ti. Disks and toothbrush heads were embedded in PVC rings to be mounted onto a toothbrushing test apparatus. A total of 260,000 cycles were carried out at 250 cycles/minute under a load of 5 N on samples immersed in toothpaste slurries. Surface roughness and Vickers microhardness were evaluated before and after toothbrushing. One sample of each material/toothpaste was analyzed by Scanning Electron Microscopy (SEM) and compared with a sample that had not been submitted to toothbrushing. Surface roughness increased significantly after toothbrushing, but no differences were noted after toothbrushing with different toothpastes. Toothbrushing did not significantly affect sample microhardness. The results suggest that toothpastes that contain and those that do not contain peroxides in their composition have different effects on cp Ti and Ti-5Ta surfaces. Although no significant difference was noted in the microhardness and roughness of the surfaces brushed with different toothpastes, both toothpastes increased roughness after toothbrushing.

  15. Effect of Hot Forging on Microstructural Evolution and Impact Toughness in Ultra-high Carbon Low Alloy Steel

    Science.gov (United States)

    Kim, J. B.; Kim, J. H.; Kang, C. Y.

    2016-12-01

    The effect of a hot forging ratio on the microstructural variation and tensile properties of ultra-high carbon low alloy steel was investigated. Scanning electron microscopic analyses depict that with an increase in the hot forging ratio, the thickness of the network and acicular proeutectoid cementite decreased. Moreover, the lamella spacing and thickness of the eutectoid cementite decreased and broke up into particle shapes, which then became spheroidized as the hot forging ratio increased. Furthermore, when the forging ratio exceeded 65%, the network and acicular shape of the as-cast state disappeared. By increasing the hot forging ratio, the tensile strength and elongation remained below 50%, but they increased rapidly with an increase in the forging ratio. Strength and elongation were not affected by the thickness of the proeutectoid and eutectoid cementites, but were greatly affected by the shape of the proeutectoid cementite. Due to the decrease in the austenite grain size, as well as the spheroidization of the cementite, the tensile strength and elongation sharply increased.

  16. Numerical simulation and experimental study for the die forging process of a high-speed railway brake disc hub

    Science.gov (United States)

    Sun, Mingyue; Xu, Bin; Zhang, Long; LI, Dianzhong

    2013-05-01

    With the aim of manufacturing a near-net shape forging product of a brake disk hub for the high-speed railway, the die forging process was designed and optimized in this study. Firstly, based on the measured stress-strain curves at different strain rates and the thermal-physical parameters of 40Cr A steel, a finite element model for the forging process of a high-speed railway brake disc hub was established. Then, the temperature, stress and strain fields were studied and analyzed at the pre-forging and the finial-forging stages. Besides, in order to trace the stress and strain evolution, five points at different positions were chosen on the billet, and the comparison of the state conditions was made among these points. The results have demonstrated that the product can be well formed by an elaborately designed three-stage forging process, which may reduce the metal machine allowance and the producing cost effectively. Finally, an industrial trial was made and a machined product with sound quality was obtained.

  17. Qualification of laser based additive production for manufacturing of forging Tools

    Directory of Open Access Journals (Sweden)

    Junker Daniel

    2015-01-01

    Full Text Available Mass customization leads to very short product life cycles, so the costs of a tool have to be amortized with a low number of workpieces. Especially for highly loaded tools, like those for forging, that leads to expensive products. Therefore more economical production processes for tool manufacturing have to be investigated. As laser additive manufacturing is already used for the production of moulds for injection moulding, this technology maybe could also improve the forging tool production. Within this paper laser metal deposition, which is industrially used for tool repair, will be investigated for the use in tool manufacturing. Therefore a mechanical characterization of parts built with different laser process parameters out of the hot work tool steel 1.2709 is made by upsetting tests and hardness measurements. So the influence of the additive manufacturing process on the hardness distribution is analysed.

  18. Effect of multiaxial forging on microstructure and mechanical properties of Mg-o.8Ca alloy

    Science.gov (United States)

    Yurchenko, N. Yu; Stepanov, N. D.; Salishchev, G. A.; Rokhlin, L. L.; Dobatkin, S. V.

    2014-08-01

    It was shown that multiaxial forging with continuous decrease of temperature from 450°C to 250°C turns coarse structure of the Mg-0.8Ca alloy in homogenized state with grain size of several hundreeds gm into fine structure with average grain size of about 2.1 gm. Refinement of structure is accompanied by drastic increase of mechanical properties: tensile yield strength increases from 50 MPa to 193 MPa, ultimate tensile strength increases from 78 to 308 MPa and elongation to fracture increases from 3.0% to 7.2%. The microstructural evolution during multiaxial forging is studied using optical microscopy, scanning electron microscopy and EBSD analysis. The mechanisms responsible for refinement of microstructure are discussed

  19. Fatigue life on a full scale test rig: Forged versus cast wind turbine rotor shafts

    Science.gov (United States)

    Herrmann, J.; Rauert, T.; Dalhoff, P.; Sander, M.

    2016-09-01

    To reduce uncertainties associated with the fatigue life of the highly safety relevant rotor shaft and also to review today's design practice, the fatigue behaviour will be tested on a full scale test rig. Until now tests on full scale wind turbine parts are not common. Therefore, a general lack of experience on how to perform accelerated life time tests for those components exists. To clarify how to transfer real conditions to the test environment, the arrangements and deviations for the upcoming experimental test are discussed in detail. In order to complete investigations of weight saving potentials, next to getting a better comprehension of the fatigue behaviour by executing a full scale test, a further outcome are suggestions for the usage of cast and forged materials regarding the fatigue and the remaining life of the rotor shaft. It is shown, that it is worthwhile to think about a material exchange for the forged rotor shaft.

  20. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo

    2012-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates relatively to the conical punch. An analytical model is presented determining the friction stress from the measured...... torque during testing combined with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, i.e. phosphate coating plus soap, phosphate...... coating plus MoS2 and single bathe lubrication with PULS and aluminum provided with 6 different lubricant systems. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging of steel and aluminum....

  1. Backward can extrusion with conical,rotating punch as a cold forging tribology test

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Tetsuo, A.

    2011-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates. An analytical model is presented determining the friction stress from the measured torque during testing combined...... with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, e.g. phosphate coating plus soap, phosphate coating plus MoS2 and single bathe...... lubrication with PULS. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging, such as phosphate coating plus soap and MoS2....

  2. Volume calculation of the spur gear billet for cold precision forging with average circle method

    Institute of Scientific and Technical Information of China (English)

    Wangjun Cheng; Chengzhong Chi; Yongzhen Wang; Peng Lin; Wei Liang; Chen Li

    2014-01-01

    Forging spur gears are widely used in the driving system of mining machinery and equipment due to their higher strength and dimensional accuracy. For the purpose of precisely calculating the volume of cylindrical spur gear billet in cold precision forging, a new theoretical method named average circle method was put forward. With this method, a series of gear billet volumes were calculated. Comparing with the accurate three-dimensional modeling method, the accuracy of average circle method by theoretical calculation was estimated and the maximum relative error of average circle method was less than 1.5%, which was in good agreement with the experimental results. Relative errors of the calculated and the experimental for obtaining the gear billet volumes with reference circle method are larger than those of the average circle method. It shows that average circle method possesses a higher calculation accuracy than reference circle method (traditional method), which should be worth popularizing widely in calculation of spur gear billet volume.

  3. Effect of interfacial friction during forging of solid powder discs of large slenderness ratio

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-10-01

    The paper reports an investigation into the effect of interfacial friction law during the forging of a powder circular disc with large slenderness ratio (L/D) between two flat dies. The deformation pattern during the operation is influenced by many factors, which interact with each other in a complex manner. The relative velocity between the work piece material and the die surface, together with high interfacial pressure and/or deformation modes, creates the conditions essential for adhesion in addition to sliding. The decisive factors are the interfacial conditions, initial relative density of the preform and geometry of the preform. An attempt has been made to determine the most realistic interfacial friction law and die pressures developed during such forging using an upper bound approach. The results so obtained are presented graphically and discussed critically to illustrate the interaction of various interfacial friction laws involved.

  4. MODELING OF MICROSTRUCTURAL EVOLUTION IN MICROALLOYED STEEL DURING HOT FORGING PROCESS

    Institute of Scientific and Technical Information of China (English)

    J. Wang; J. Chen; Z. Zhao; X.Y. Ruan

    2006-01-01

    The microstructural evolution of microalloyed steel during hot forging process was investigated using physical simulation experiments. The dynamic recrystallized fraction was described by modifying Avrami's equation, the parameters of which were determined by single hit compression tests. Double hit compression tests were performed to model the equation describing the static recrystallized fraction, and the obtained predicted values were in good agreement with the measured values. Austenitic grain growth was modeled as: Dinc5=D05 +1.6×1032t·exp(-716870/RT) using isothermal tests. Furthermore, an equation describing the dynamic recrystallized grain size was given as Ddyn=3771·Z-0.2.The models of microstructural evolution could be applied to the numerical simulation of hot forging.

  5. Application of multi-grid method on the simulation of incremental forging processes

    Science.gov (United States)

    Ramadan, Mohamad; Khaled, Mahmoud; Fourment, Lionel

    2016-10-01

    Numerical simulation becomes essential in manufacturing large part by incremental forging processes. It is a splendid tool allowing to show physical phenomena however behind the scenes, an expensive bill should be paid, that is the computational time. That is why many techniques are developed to decrease the computational time of numerical simulation. Multi-Grid method is a numerical procedure that permits to reduce computational time of numerical calculation by performing the resolution of the system of equations on several mesh of decreasing size which allows to smooth faster the low frequency of the solution as well as its high frequency. In this paper a Multi-Grid method is applied to cogging process in the software Forge 3. The study is carried out using increasing number of degrees of freedom. The results shows that calculation time is divide by two for a mesh of 39,000 nodes. The method is promising especially if coupled with Multi-Mesh method.

  6. Die Motions of New Forging Process Using IntermediateDie Assembly

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The die motions of a new forging process for automation with an intermediate die assembly called hamburger were analyzed through high-speed video pictures. The results showed that the upper die that is assembled in the hamburger and retained over the lower die collides few times with the ram and workpiece, but sound products can be obtained with less sticking in spite of the lowered impacts of hit.

  7. DYNAMIC SIMULATION OF MICROSTRUCTURE EVOLUTION DURING HOT FORGING FOR ENGINE STIGMATA

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Incorporated with constitutive relationship established by artificial neural networks (ANN), a coupled theroviscoplastic finite element procedure is developed for predicting the microstructure evolution in the hot forging process, considering the factors such as dynamic recrystallization, static recrystallization and grain growth etc. This software system is applied to predict the distributions of the grain size over the crosssection of stigmata, which is found to be in good agreement with the experimental results. The software can provide a fundament for optimizing technological parameters.

  8. Determination and Analysis of Hardenability for Hot-Forging Die Steels with Deep-Hardening

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    ERH end-quenching method was us ed to determine the hardenability of four kinds hot-forging die steels with dee p-hardening and hence the order of their hardenability was given. The tempering hardness of the steels was measured and the tempering resistance was studied. It was approved that ERH method is effective for the determination of hardenability of deep-hardening steel and the beginning of hardness drop in the ERH specimen is caused by bainite occurring.

  9. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    Science.gov (United States)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  10. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  11. Non-destructive Testing of Forged Metallic Materials by Active Infrared Thermography

    Science.gov (United States)

    Maillard, S.; Cadith, J.; Bouteille, P.; Legros, G.; Bodnar, J. L.; Detalle, V.

    2012-11-01

    Nowadays, infrared thermography is considered as the reference method in many applications such as safety, the inspection of electric installations, or the inspection of buildings' heat insulation. In recent years, the evolution of both material and data-processing tools also allows the development of thermography as a real non-destructive testing method. Thus, by subjecting the element to be inspected to an external excitation and by analyzing the propagation of heat in the examined zone, it is possible to highlight surface or subsurface defects such as cracks, delaminations, or corrosion. One speaks then about active infrared thermography. In this study, some results obtained during the collective studies carried out by CETIM and the University of Reims for the forging industry are presented. Various experimental possibilities offered by active thermography are presented and the interest in this method in comparison with the traditional non-destructive testing methods (penetrant testing and magnetic particle inspection) is discussed. For example, comparative results on a forged cracked hub, a steering joint, and a threaded rod are presented. They highlight the interest of infrared thermography stimulated by induction for forged parts.

  12. The coarsening effect of SA508-3 steel used as heavy forgings material

    Directory of Open Access Journals (Sweden)

    Dingqian Dong

    2015-01-01

    Full Text Available SA508Gr.3 steel is popularly used to produce core unit of nuclear power reactors due to its outstanding ability of anti-neutron irradiation and good fracture toughness. The forging process takes important role in manufacturing to refine the grain size and improve the material properties. But due to their huge size, heavy forgings cannot be cooled down quickly, and the refined grains usually have long time to grow in high temperature conditions. If the forging process is not adequately scheduled or implemented, very large grains up to millimetres in size may be found in this steel and cannot be eliminated in the subsequent heat treatment. To fix the condition which may causes the coarsening of the steel, hot upsetting experiments in the industrial production environment were performed under different working conditions and the corresponding grain sizes were measured and analysed. The observation showed that the grain will abnormally grow if the deformation is less than a critical value. The strain energy takes a critical role in the grain evolution. If dynamic recrystallization consumes the strain energy as much as possible, the normal grains will be obtained. While if not, the stored strain energy will promote abnormal growth of the grains.

  13. Forming limit prediction of powder forging process by the energy-based elastoplastic damage model

    Science.gov (United States)

    Yeh, Hung-Yang; Cheng, Jung-Ho; Huang, Cheng-Chao

    2004-06-01

    An energy-based elastoplastic damage model is developed and then applied to predict the deformation and fracture initiation in powder forging processes. The fracture mechanism is investigated by the newly proposed damage model, which is based on the plastic energy dissipation. The developed formulations are implemented into finite element program ABAQUS in order to simulate the complex loading conditions. The forming limits of sintered porous metals under various operational conditions are explored by comparing the relevant experiments with the finite element analyses. The sintered iron-powder preforms of various initial relative densities (RDs) and aspect ratios are compressed until crack initiates. The deformation level of the bulged billets at fracture stroke obtained from compressive fracture tests is utilized to validate the finite element model and then the forming limit diagrams are constructed with the validated model. This model is further verified by the gear blank forging. The fracture site and corresponding deformation level are predicted by the finite element simulations. Meanwhile, the gear forging experiment is performed on the sintered preforms. The predicted results agree well with the experimental observations.

  14. Multipass forging of Inconel 718 in the delta-Supersolvus domain: assessing and modeling microstructure evolution

    Directory of Open Access Journals (Sweden)

    Zouari Meriem

    2014-01-01

    Full Text Available This work is focused on the evolution of the microstructure of Inconel 718 during multi-pass forging processes. During the forming process, the material is subjected to several physical phenomena such as work-hardening, recovery, recrystallization and grain growth. In this work, transformation kinetics are modeled in the δ-Supersolvus domain (T>Tsolvus where the alloy is single-phase, all the alloying elements being dissolved into the FCC matrix. Torsion tests were used to simulate the forging process and recrystallization kinetics was modeled using a discontinuous dynamic recrystallization (DDRX two-site mean field model. The microstructure evolution under hot forging conditions is predicted in both dynamic and post-dynamic regimes based on the initial distribution of grain size and the evolution of dislocation density distribution during each step of the process. The model predicts recrystallization kinetics, recrystallized grain size distribution and stress–strain curve for different thermo-mechanical conditions and makes the connection between dynamic and post-dynamic regimes.

  15. Effect of Alloying Elements on Thermal Wear of Cast Hot-Forging Die Steels

    Institute of Scientific and Technical Information of China (English)

    WANG Shu-qi; CHEN Kang-min; CUI Xiang-hong; JIANG Qi-chuan; HONG Bian

    2006-01-01

    The effect of main alloying elements on thermal wear of cast hot-forging die steels was studied. The wear mechanism was discussed. The results show that alloying elements have significant influences on the thermal wear of cast hot-forging die steels. The wear rates decrease with an increase in chromium content from 3% to 4% and molybdenum content from 2% to 3%, respectively. With further increase of chromium and molybdenum contents, chromium slightly reduces the wear resistance and molybdenum severely deteriorates the wear resistance with high wear rate. Lower vanadium/carbon ratio (1.5-2.5) leads to a lower wear resistance with higher wear rate. With an increase in vanadium/carbon ratio, the wear resistance of the cast steel substantially increases. When vanadium/carbon ratio is 3, the wear rate reaches the lowest value. The predominant mechanism of thermal wear of cast hot-forging die steels are oxidation wear and fatigue delamination. The Fe2O3 and Fe3O4 or lumps of brittle wear debris are formed on the wear surface.

  16. Wear Improvement of Tools in the Cold Forging Process for Long Hex Flange Nuts

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2015-09-01

    Full Text Available Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics. Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This study used finite element analysis to establish and simulate wear in automotive repair fastener manufacturing dies based on actual process conditions. The places on a die that wore most quickly were forecast, with the stress levels obtained being substituted into the Archard equation to calculate die wear. A 19.87% improvement in wear optimization occurred by applying the Taguchi quality method to the new design. Additionally, a comparison of actual manufacturing data to simulations revealed a nut forging size error within 2%, thereby demonstrating the accuracy of this theoretical analysis. Finally, SEM micrographs of the worn surfaces on the upper punch indicate that the primary wear mechanism on the cold forging die for long hex flange nuts was adhesive wear. The results can simplify the development schedule, reduce the number of trials and further enhance production quality and die life.

  17. FEA Based Tool Life Quantity Estimation of Hot Forging Dies Under Cyclic Thermo-Mechanical Loads

    Science.gov (United States)

    Behrens, B.-A.; Bouguecha, A.; Schäfer, F.; Hadifi, T.

    2011-01-01

    Hot forging dies are exposed during service to a combination of cyclic thermo-mechanical, tribological and chemical loads. Besides abrasive and adhesive wear on the die surface, fatigue crack initiation with subsequent fracture is one of the most frequent causes of failure. In order to extend the tool life, the finite element analysis (FEA) may serve as a means for process design and process optimisation. So far the FEA based estimation of the production cycles until initial cracking is limited as tool material behaviour due to repeated loading is not captured with the required accuracy. Material models which are able to account for cyclic effects are not verified for the fatigue life predictions of forging dies. Furthermore fatigue properties from strain controlled fatigue tests of relevant hot work steels are to date not available to allow for a close-to-reality fatigue life prediction. Two industrial forging processes, where clear fatigue crack initiation has been observed are considered for a fatigue analysis. For this purpose the relevant tool components are modelled with elasto-plastic material behaviour. The predicted sites, where crack initiation occurs, agree with the ones observed on the real die component.

  18. Nanodispersed boriding of titanium alloy

    Directory of Open Access Journals (Sweden)

    Kateryna O. Kostyk

    2015-12-01

    Full Text Available The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemo-thermal treatment. Aim: The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. Results: It is established that boriding of paste compounds allows obtaining the surface hardness within 30...29 GPa and with declining to 27...26 GPa in layer to the transition zone (with total thickness up to 110 μm owing to changes of the layer phase composition where Ti2B, TiB, TiB2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30...110 µm and transition zone (30...190 µm. Conclusions: Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2...3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening.

  19. Design and Improve Forging Mould of Squareness Bol%方头螺栓的锻造模具的设计与改进

    Institute of Scientific and Technical Information of China (English)

    连厚富; 齐永丰

    2014-01-01

    通过对方头螺栓胎模锻与自由锻优点的比较,介绍了通过充分利用胎模来生产锻件,可达到不断降低锻件毛坯重量,减少加工工时目的。设计合理的锻膜结构和不断改进锻模结构,是该工艺的关键。%By comparing the advantages between loose tooling forging with the free forging on forging square-head bolt , it is introduced that by utilizing membranes to produce forging can achieve forging blank to decrease weight and reduce the processing time . Reasonable design of forging die structure , mem-brane structure and the continuous improvement is the key to this process .

  20. Influence on the quality of forgings long-axis heavy forgings in squaring process%压方圆角对长轴类大锻件质量影响研究

    Institute of Scientific and Technical Information of China (English)

    李光喜; 吴玉忠; 郭扬

    2015-01-01

    According to the characteristics of long-axis heavy forgings.The whole forging process of longaxis heavy forging was divided into three steps,including squaring,stretching and chamfering rounding.Researches of forging process are now focused on the optimization of stretching,but hardly on forging process optimization.By means of DEFORM-3D software,edge radius of V-shaped anvil were simulated and optimized from aspects of internal stress state,stress and the damage factor in squaring process.Results of Simulation show that appropriate edge radius of V-shaped anvil can prevent forging cracks and improve the quality of forgings.%长轴类大锻件的锻造过程一般分为压方、拔长和倒棱滚圆三大步骤,目前对锻造工艺研究较多的是拔长和倒棱滚圆的优化,很少有对压方工艺优化的研究。本文从V型砧边缘的圆角半径的大小来对长轴类大锻件的压方过程进行模拟优化,从锻件内部应力、应变及破坏因子三个方面进行对比分析。结果表明,适当增大V型砧边缘的圆角半径可以有效防止锻件裂纹的产生,为锻件的质量提高和结构设计提供一种有效、可靠的分析方法。

  1. Hydrostatic Compression Behavior and High-Pressure Stabilized β-Phase in γ-Based Titanium Aluminide Intermetallics

    Directory of Open Access Journals (Sweden)

    Klaus-Dieter Liss

    2016-07-01

    Full Text Available Titanium aluminides find application in modern light-weight, high-temperature turbines, such as aircraft engines, but suffer from poor plasticity during manufacturing and processing. Huge forging presses enable materials processing in the 10-GPa range, and hence, it is necessary to investigate the phase diagrams of candidate materials under these extreme conditions. Here, we report on an in situ synchrotron X-ray diffraction study in a large-volume press of a modern (α2 + γ two-phase material, Ti-45Al-7.5Nb-0.25C, under pressures up to 9.6 GPa and temperatures up to 1686 K. At room temperature, the volume response to pressure is accommodated by the transformation γ → α2, rather than volumetric strain, expressed by the apparently high bulk moduli of both constituent phases. Crystallographic aspects, specifically lattice strain and atomic order, are discussed in detail. It is interesting to note that this transformation takes place despite an increase in atomic volume, which is due to the high ordering energy of γ. Upon heating under high pressure, both the eutectoid and γ-solvus transition temperatures are elevated, and a third, cubic β-phase is stabilized above 1350 K. Earlier research has shown that this β-phase is very ductile during plastic deformation, essential in near-conventional forging processes. Here, we were able to identify an ideal processing window for near-conventional forging, while the presence of the detrimental β-phase is not present under operating conditions. Novel processing routes can be defined from these findings.

  2. Increased chondrocyte adhesion on nanotubular anodized titanium.

    Science.gov (United States)

    Burns, Kevin; Yao, Chang; Webster, Thomas J

    2009-03-01

    Previous studies have demonstrated increased osteoblast (bone-forming cells) functions (including adhesion, synthesis of intracellular collagen, alkaline phosphatase activity, and deposition of calcium-containing minerals) on titanium anodized to possess nanometer features compared with their unanodized counterparts. Such titanium materials were anodized to possess novel nanotubes also capable of drug delivery. Since titanium has not only experienced wide spread commercial use in orthopedic but also in cartilage applications, the objective of the present in vitro study was for the first time to investigate chondrocyte (cartilage synthesizing cells) functions on titanium anodized to possess nanotubes. For this purpose, titanium was anodized in dilute hydrofluoric acid at 20 V for 20 min. Results showed increased chondrocyte adhesion on anodized titanium with nanotube structures compared with unanodized titanium. Importantly, the present study also provided evidence why. Since material characterization studies revealed significantly greater nanometer roughness and similar chemistry as well as crystallinity between nanotubular anodized and unanodized titanium, the results of the present study highlight the importance of the nanometer roughness provided by anodized nanotubes on titanium for enhancing chondrocyte adhesion. In this manner, the results of the present in vitro study indicated that anodization might be a promising quick and inexpensive method to modify the surface of titanium-based implants to induce better chondrocyte adhesion for cartilage applications.

  3. Dynamic globularization prediction during cogging process of large size TC11 titanium alloy billet with lamellar structure

    Institute of Scientific and Technical Information of China (English)

    Hong-wu SONG; Shi-hong ZHANG; Ming CHENG

    2014-01-01

    The flow behavior and dynamic globularization of TC11 titanium alloy during subtransus deformation are investigated through hot compression tests. A constitutive model is established based on physical-based hardening model and phenomenological softening model. And based on the recrystallization mechanisms of globularization, the Avrami type kinetics model is established for prediction of globularization fraction and globularized grain size under large strain subtransus deformation of TC11 alloy. As the preliminary application of the previous results, the cogging process of large size TC11 alloy billet is simulated. Based on subroutine development of the DEFORM software, the coupled simulation of one fire cogging process is developed. It shows that the predicted results are in good agreement with the experimental results in forging load and microstructure characteristic, which validates the reliability of the developed FEM subroutine models.

  4. Antimicrobial titanium/silver PVD coatings on titanium

    Directory of Open Access Journals (Sweden)

    Thull Roger

    2006-03-01

    Full Text Available Abstract Background Biofilm formation and deep infection of endoprostheses is a recurrent complication in implant surgery. Post-operative infections may be overcome by adjusting antimicrobial properties of the implant surface prior to implantation. In this work we described the development of an antimicrobial titanium/silver hard coating via the physical vapor deposition (PVD process. Methods Coatings with a thickness of approximately 2 μm were deposited on titanium surfaces by simultaneous vaporisation of both metals in an inert argon atmosphere with a silver content of approximately 0.7 – 9% as indicated by energy dispersive X-ray analysis. On these surfaces microorganisms and eukaryotic culture cells were grown. Results The coatings released sufficient silver ions (0.5–2.3 ppb when immersed in PBS and showed significant antimicrobial potency against Staphylococcus epidermis and Klebsiella pneumoniae strains. At the same time, no cytotoxic effects of the coatings on osteoblast and epithelial cells were found. Conclusion Due to similar mechanical performance when compared to pure titanium, the TiAg coatings should be suitable to provide antimicrobial activity on load-bearing implant surfaces.

  5. Hydrogen content in titanium and a titanium-zirconium alloy after acid etching.

    Science.gov (United States)

    Frank, Matthias J; Walter, Martin S; Lyngstadaas, S Petter; Wintermantel, Erich; Haugen, Håvard J

    2013-04-01

    Dental implant alloys made from titanium and zirconium are known for their high mechanical strength, fracture toughness and corrosion resistance in comparison with commercially pure titanium. The aim of the study was to investigate possible differences in the surface chemistry and/or surface topography of titanium and titanium-zirconium surfaces after sand blasting and acid etching. The two surfaces were compared by X-ray photoelectron spectroscopy, secondary ion mass spectroscopy, scanning electron microscopy and profilometry. The 1.9 times greater surface hydrogen concentration of titanium zirconium compared to titanium was found to be the major difference between the two materials. Zirconium appeared to enhance hydride formation on titanium alloys when etched in acid. Surface topography revealed significant differences on the micro and nanoscale. Surface roughness was increased significantly (pzirconium alloy. High-resolution images showed nanostructures only present on titanium zirconium.

  6. Gait analysis after total knee arthroplasty with cemented versus cementless type%骨水泥型与非骨水泥型全膝关节置换后的步态差异

    Institute of Scientific and Technical Information of China (English)

    张旻; 江澜; 沈晓艳

    2011-01-01

    背景:全膝关节置换已经被证明是一种有效治疗膝骨性关节炎的方法,但是不同类型的全膝关节置换假体固定方式术后所产生的膝关节下肢生物力学差异至今仍不明确.目的:通过三维步态分析骨水泥固定和非骨水泥固定两种不同的全膝关节置换术后患者的膝关节生物力学差异.方法:分别选取骨水泥型全膝关节置换以及非骨水泥型全膝关节置换患者各16例,通过测力台以及三维步态分析系统比较2组患者术前以及术后3个月的膝关节生物力学变化并进行对比.结果与结论:与手术前相比两组患者术后步速及步长均明显增加,支撑相在整个步态周期中的百分比明显减小, 膝关节屈在支撑相及摆动相中最大屈曲角度均明显增加,膝关节外翻角度增加.两种患者术后膝关节内翻角度以及膝关节内收力矩均明显减小.提示,骨水泥型与非骨水泥型全膝关节置换术均能有效改善膝骨性关节炎患者的步行能力以及下肢关节功能,两者间未见明显生物力学差异.%BACKGROUND: Total knee arthroplasty (TKA) has been proved to be a very effective method for patients with knee osteoarthritis. But the biomedical changes at knee joint between two different types of TKA (cemented and cementless) after operation remain not clear.OBJECTIVE: To explore the different biomechanical changes between the cemented and cementless TKA through three-dimensional gait analysis.METHODS: A total of 16 knee osteoarthritis patients treated with cemented TKA and 16 with cementless TKA were included.Force plates and three-dimensional gait analysis system were used to compare differences in biomechanics before and 3 months after operations.RESULTS AND CONCLUSION: Both groups showed significant increased walking speed and stride length, but decreased percentage of stance phase in gait cycle after operation, significant increased knee flexion angle in stance phase and swing

  7. Carbon nanotube-based coatings on titanium

    Indian Academy of Sciences (India)

    Elzbieta Dlugon; Wojciech Simka; Aneta Fraczek-Szczypta; Wiktor Niemiec; Jaroslaw Markowski; Marzena Szymanska; Marta Blazewicz

    2015-09-01

    This paper reports results of the modification of titanium surface with multiwalled carbon nanotubes (CNTs). The Ti samples were covered with CNTs via electrophoretic deposition (EPD) process. Prior to EPD process, CNTs were functionalized by chemical treatment. Mechanical, electrochemical and biological properties of CNT-covered Ti samples were studied and compared to those obtained for unmodified titanium surface. Atomic force microscopy was used to investigate the surface topography. To determine micromechanical characteristics of CNT-covered metallic samples indentation tests were conducted. Throughout electrochemical studies were performed in order to characterize the impact of the coating on the corrosion of titanium substrate. In vitro experiments were conducted using the human osteoblast NHOst cell line. CNT layers shielded titanium from corrosion gave the surface-enhanced biointegrative properties. Cells proliferated better on the modified surface in comparison to unmodified titanium. The deposited layer enhanced cell adhesion and spreading as compared to titanium sample.

  8. 平锻机锻件缺陷分析及对策%Failure analysis and solution of forging parts manufactured by horizontal forging machine

    Institute of Scientific and Technical Information of China (English)

    张国杰

    2013-01-01

    Taking the 1250T horizontal forging machine as an example, the process characteristics of this machine have been introduced in the text. The failures like poor straightness of rod, pad injury, folding and mismatch of tool in the daily production have been analyzed and the solution has been put forward.%结合公司1250t平锻机,介绍此种设备生产锻件工艺特点,并对日常生产中遇到的杆部直线度超差、垫伤、折叠及错模等锻件缺陷进行分析并提出解决办法.

  9. Brazing titanium structures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pressly, H.B.

    1977-03-01

    A vacuum furnace brazing process using Ag-5A1-0.5Mn brazing alloy has been developed for joining titanium alloy Ti-6Al-4V structures. Lap-shear strengths of the braze joints and the effects of the brazing thermal cycle on the tensile and bending properties of mill-annealed Ti-6Al-4V alloy sheet are reported. Nondestructive test methods were evaluated for detecting defects in these braze joints.

  10. Investigation of Infiltrated and Sintered Titanium Carbide

    Science.gov (United States)

    1952-04-01

    taneive investigations in this field during the ’time preceding this contract, and concentrated their effort® On titanium carbide as the’ refractospy...component • The Basic work of this investigation consisted of? X, KpälfiCÄVtloh and refinement of cOmätrcial grades of titanium carbide hj...facilitate a comparison between the different methods» an investigation was then carried out with composite bodies* consisting of titanium carbide asd

  11. Production of titanium from ilmenite: a review

    Energy Technology Data Exchange (ETDEWEB)

    Kohli, R.

    1981-12-01

    The general principles for beneficiation of titanium ores are reviewed and the specific processes used in individual units in various countries are discussed. This is followed by a critical evaluation of various current and potential reduction methods for the production of titanium metal from the processed concentrates. Finally, the report outlines a research program for the development of a commercially viable alternative method for the production of titanium metal.

  12. A New Construction Material-Titanium

    Science.gov (United States)

    1974-01-01

    the Academy of Sciences of the Georgian SSR resulted in important proposals for the pro- duction of gallic acid and other preparations. AT-3 tita’ 4um...titanium with various elements, looks at phase transformation in certain alloy systems~and separateI alloys used in Industry. The articles give the...titanium alloys. Questions of the use of titanium and its alloys in various areas of the national econcmy are given. The work was written for scientists

  13. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    Science.gov (United States)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  14. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    Science.gov (United States)

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  15. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    Science.gov (United States)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  16. Influence of die geometry and material selection on the behavior of protective die covers in closed-die forging

    Science.gov (United States)

    Yu, Yingyan; Rosenstock, Dirk; Wolfgarten, Martin; Hirt, Gerhard

    2016-10-01

    Due to the fact that tooling costs make up to 30% of total costs of the final forged part, the tool life is always one main research topic in closed-die forging [1]. To improve the wear resistance of forging dies, many methods like nitriding and deposition of ceramic layers have been used. However, all these methods will lose its effect after a certain time, then tool repair or exchange is needed, which requires additional time and costs. A new method, which applies an inexpensive and changeable sheet metal on the forging die to protect it from abrasive wear, was firstly proposed in [2]. According to the first investigation, the die cover is effective for decreasing thermal and mechanical loads, but there are still several challenges to overcome in this concept, like wrinkling and thinning of the die cover. Therefore, an experimental study using different geometries and die cover materials is presented within this work. The results indicate the existence of feasible application cases of this concept, since conditions are found under which a die cover made of 22MnB5 still keeps its original shape even after 7 forging cycles.

  17. Titanium alloys Russian aircraft and aerospace applications

    CERN Document Server

    Moiseyev, Valentin N

    2005-01-01

    This text offers previously elusive information on state-of-the-art Russian metallurgic technology of titanium alloys. It details their physical, mechanical, and technological properties, as well as treatments and applications in various branches of modern industry, particularly aircraft and aerospace construction. Titanium Alloys: Russian Aircraft and Aerospace Applications addresses all facets of titanium alloys in aerospace and aviation technology, including specific applications, fundamentals, composition, and properties of commercial alloys. It is useful for all students and researchers interested in the investigation and applications of titanium.

  18. 2005 Xi'an International Titanium Conference

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    @@ First Circular Call for Papers In the 98' Xi'an International Titanium Conference (XITC'98), more than 300 representatives of the research and industry circles from 12 countries were gathered in Xi'an to exchange the new progress on titanium R&D and industrialization. XITC'98played an important role in promoting titanium R&D for the world, especially for China. In order to let the people engaged in titanium industry know more Chinese and the world titanium industry, promote the exchange and cooperation of the world titanium circle, we decide to hold the 2005 Xi'an International titanium Conference (XITC'05), which will be held on October 16~19, 2005 in Xi'an, China. The conference will provide a forum on the exchange and discussion of new ideas and achievements related to the aspects of titanium technology and industry in recent years. At the same time, the 12th China National Conference on Titanium will be held on October 19~23, 2005 in the same place after XITC'05.

  19. Appcelerator Titanium patterns and best practices

    CERN Document Server

    Pollentine, Boydlee

    2013-01-01

    The book takes a step-by-step approach to help you understand CommonJS and Titanium architecture patterns, with easy to follow samples and plenty of in-depth explanations If you're an existing Titanium developer or perhaps a new developer looking to start off your Titanium applications "the right way", then this book is for you. With easy to follow examples and a full step-by-step account of architecting a sample application using CommonJS and MVC, along with chapters on new features such as ACS, you'll be implementing enterprise grade Titanium solutions in no time. You should have some JavaSc

  20. Titanium Matrix Composite Pressure Vessel Project

    Data.gov (United States)

    National Aeronautics and Space Administration — For over 15 years, FMW Composite Systems has developed Metal Matrix Composite manufacturing methodologies for fabricating silicon-carbide-fiber-reinforced titanium...

  1. Magnetostriction of heavily deformed Fe–Co binary alloys prepared by forging and cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Yamaura, Shin-ichi, E-mail: yamaura@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba, Sendai 980-8577 (Japan); Nakajima, Takashi [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba, Sendai 980-8577 (Japan); Satoh, Takenobu; Ebata, Takashi [Tohoku Steel, Co., Ltd., 23 Nishigaoka, Murata, Murata-machi, Shibata 989-1393 (Japan); Furuya, Yasubumi [North Japan Research Institute for Sustainable Energy, Hirosaki University, 2-1-3 Matsubara, Aomori 030-0813 (Japan)

    2015-03-15

    Highlights: • The as-forged Fe{sub 25}Co{sub 75} alloy shows the magnetostriction of 108 ppm. • The as-cold rolled Fe{sub 25}Co{sub 75} alloy shows the magnetostriction of 140 ppm. • Magnetostriction of Fe–Co alloy reached the maximum in a single bcc state. • Fcc phase is harmful to the increase in magnetostriction of Fe–Co alloy. • Fcc phase precipitation in Fe–Co alloy can be suppressed by cold rolling. - Abstract: Magnetostriction of Fe{sub 1−x}Co{sub x} (x = 50–90 at%) alloys prepared by forging and subsequent cold-rolling was studied as functions of alloy compositions and thermomechanical treatments. Magnetostriction of the as-forged Fe{sub 25}Co{sub 75} alloy was 108 ppm and that of the as-cold rolled Fe{sub 25}Co{sub 75} alloy measured parallel to the rolling direction (RD) was 128 ppm. The cold-rolled Fe{sub 25}Co{sub 75} alloy possessed a nearly {1 0 0}<0 1 1> texture, leading to the maximum magnetostriction of 140 ppm when measured at an angle of 45° to RD. Moreover, the fully annealed Fe{sub 25}Co{sub 75} and Fe{sub 20}Co{sub 80} alloys were gradually cold rolled and magnetostriction were measured. Results showed that the magnetostriction of those cold-rolled alloys drastically increased with increasing reduction rate. According to the XRD and TEM observations, intensity of the fcc peak gradually decreased with increasing reduction rate and that the alloys became to be in a bcc single state at a reduction rate higher than 90%, leading to a drastic increase in magnetostriction.

  2. Derivation of uranium residual radioactive material guidelines for the Aliquippa Forge site

    Energy Technology Data Exchange (ETDEWEB)

    Monette, F.; Jones, L.; Yu, C.

    1992-09-01

    Residual radioactive material guidelines for uranium were derived for the Aliquippa Forge site in Aliquippa, Pennsylvania. This site has been identified for remedial action under the Formerly Utilized Sites Remedial Action Program (FUSRAP) of the US Department of Energy (DOE). The uranium guidelines were derived on the basis of the requirement that the 50-year committed effective dose equivalent to a hypothetical individual who lives or works in the immediate vicinity of the Aliquippa Forge site should not exceed a dose of 100 mrem/yr following decontamination. The DOE residual radioactive material guideline computer code, RESRAD, which implements the methodology described in the DOE manual for implementing residual radioactive material guidelines, was used in this evaluation. Four potential scenarios were considered for the site; the scenarios vary with regard to time spent at the site, sources of water used, and sources of food consumed. The results of the evaluation indicate that the basic dose limit of 100 mrem/yr will not be exceeded for uranium within 1,000 years, provided that the soil concentration of combined uranium (uranium-234, uranium-235, and uranium-238) at the Aliquippa Forge site does not exceed the following levels: 1,700 pCi/g for Scenario A (industrial worker: the expected scenario); 3,900 pCi/g for Scenario B (recreationist: a plausible scenario); 20 pCi/g for Scenario C (resident farmer using well water as the only water source: a possible but unlikely scenario), and 530 pCi/g for Scenario D (resident farmer using a distant water source not affected by site conditions as the only water source: a possible but unlikely scenario). The uranium guidelines derived in this report apply to the combined activity concentration of uranium-234, uranium-235, and uranium-238 and were calculated on the basis of a dose of 100 mrem/yr.

  3. Open die forging of large shafts with porosity defects – physical and numerical modelling

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V-shaped d...... conditions. The presentation is supported by finite element modelling using an in-house developed computer program and the overall investigation shows that better results in closure of centerline defects are obtained with a V-shaped die with 120º die angle....

  4. The Development Of Heating Curves For Open Die Forging Of Heavy Parts

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2015-09-01

    Full Text Available The study presents the findings of research on developing heating curves of heavy parts for the open die forging process. Hot ingots are heated in a chamber furnace. The heating process of 10, 30, 50 Mg ingots was analyzed. In addition, bearing in mind their high susceptibility to fracture, the ingots were sorted into 3 heating groups, for which the initial furnace temperature was specified. The calculations were performed with self developed software Wlewek utilizing the finite element method for the temperature, stress and strain field computations.

  5. Consolidation of nanostructured metal powders by rapid forging: Processing, modeling, and subsequent mechanical behavior

    Science.gov (United States)

    Shaik, G. R.; Milligan, W. W.

    1997-03-01

    Fe-10Cu powders containing 20-nm grains were produced by attritor milling of elemental powders in argon. A rapid powder forging technique was developed to consolidate the powders into fully dense compacts while maintaining nanoscale grain sizes. Grain growth during the consolidation was controlled by reducing the time of exposure at elevated temperature to a few minutes or less, a technique which is applicable to all materials and does not necessitate the addition of dispersoids. This was achieved by heating green compacts quickly using an induction heater, and then forging and rapidly cooling them back to room temperature. Forging was conducted in a protective argon atmosphere to limit contamination. Fully dense compacts were produced at relatively low temperatures, mainly due to the accelerated creep rates exhibited by the nanostructures. Transmission electron microscopy and X-ray diffraction analysis found an average grain size of 45 nm in the fully dense samples forged at 530°C. Indications are that finer grain sizes should be attainable by using slightly lower temperatures and higher pressures. The success of the technique (compared to hot-isostatic pressing (“hipping”)) is due to both reducing time at elevated temperatures and applying relatively high pressures. Microhardness tests revealed a significant strengthening effect due to grain size refinement, following a Hall-Petch relation. Compression testing at room temperature showed no strain hardening during plastic deformation, which occurred by shear banding. High strengths, up to 1800 MPa, were obtained at room temperature. Compression testing at 575°C revealed a significant strain rate dependence of mechanical behavior and also the possibility of superplastic behavior. Power-law creep was observed at 575°C, with very high steady-state creep rates on the order of 50 pct/s at 230 MPa. The consolidation process was successfully modeled by slightly modifying and applying the Arzt, Ashby, and

  6. Energy-efficiency in inductive heating of forging ingots; Energieeffizienz bei der induktiven Erwaermung von Schmiedebloecken

    Energy Technology Data Exchange (ETDEWEB)

    Padberg, Michael; Doetsch, Erwin [ABP Induction Systems, Dortmund (Germany)

    2012-03-15

    The continuously increasing importance of the CO{sub 2} balance and of conservation of resources is resulting in ever greater demands for high energy-efficiency in the process used for heating of forging ingots. Plant and process engineering play roles of parallel significance in the fulfillment of these requirements, and this article focuses on both in equal degree. The shares of the individual components in the overall energy consumption of an induction heating installation are therefore firstly determined, and their respective potentials for optimization then discussed. The quality of the heating process itself, and its optimum design for reduction of energy consumption, are then examined. (orig.)

  7. Forging partnerships between rural women with chronic conditions and their health care providers.

    Science.gov (United States)

    Cudney, Shirley; Weinert, Clarann; Kinion, Elizabeth

    2011-03-01

    Successful adaptation to chronic illness is enhanced by active client-health care provider partnerships. The purposes of this article are to (a) examine the health care partnership needs of western rural women with chronic illness who participated in a computer-based support and education project, (b) describe how the role of the women in the partnership can be maximized by the use of a personal health record and improving health literacy, and (c) discuss ways health care providers can enhance their role in the partnership by careful listening and creating environments conducive to forging productive client-provider partnerships.

  8. Influence of the milling strategy on the durability of forging tools

    OpenAIRE

    Ficko, Mirko; Balič, Jože; Gotlih, Karl; Pahole, Ivo; Studenčnik, Dejan

    2015-01-01

    The quality of a tool's surface has a direct influence on the number of well-produced parts. For the machining of an active tool surface, two technological processes are used: electrical discharge machining and high-speed milling. These two processes are used when machining new tools and for the repairing of used forging tools. In both cases, the material has already been thermally treated, so it has to be used for hard milling. Practical experience shows that the milling strategy has a big i...

  9. Impaction grafting in the femur in cementless modular revision total hip arthroplasty: a descriptive outcome analysis of 243 cases with the MRP-TITAN revision implant

    Directory of Open Access Journals (Sweden)

    Wimmer Matthias D

    2013-01-01

    .1% after 8.7 years]. Radiologic evaluation showed no significant change in axial implant migration (4.3% vs. 9.3%; p = 0.19 but a significant reduction in proximal stress shielding (5.7% vs. 17.9%; p  Conclusion We present the largest analysis of the impaction grafting technique in combination with cementless distal diaphyseal stem fixation published so far. Our data provides initial evidence of improved bone regeneration after graft augmentation of metaphyseal bone defects. The data suggests that proximal metaphyseal graft augmentation is beneficial for large metaphyseal bone defects (Paprosky types IIC and III and stem diameters of 17 mm and above. Due to the limitations of a retrospective and descriptive study the level of evidence remains low and prospective trials should be conducted.

  10. Investigations into Deformation Characteristics during Open-Die Forging of SiCp Reinforced Aluminium Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Deep Verma

    2013-01-01

    Full Text Available The deformation characteristics during open-die forging of silicon carbide particulate reinforced aluminium metal matrix composites (SiCp AMC at cold conditions are investigated. The material was fabricated by liquid stir casting method in which preheated SiC particles were mixed with molten LM6 aluminium casting alloy and casted in the silicon mould. Finally, preforms obtained were machined in required dimensions. Two separate cases of deformation, that is, open-die forging of solid disc and solid rectangular preforms, were considered. Both upper bound theoretical analysis and experimental investigations were performed followed by finite element simulation using DEFORM, considering composite interfacial friction law, barreling of preform vertical sides, and inertia effects, that is, effect of die velocity on various deformation characteristics like effective stress, strain, strain rate, forging load, energy dissipations, and height reduction. Results have been presented graphically and critically investigated to evaluate the concurrence among theoretical, experimental, and finite element based computational findings.

  11. Tribological Investigations of Hard-Faced Layers and Base Materials of Forging Dies with Different Kinds of Lubricants Applied

    Directory of Open Access Journals (Sweden)

    V. Lazić

    2010-12-01

    Full Text Available This paper gives a procedure for choosing the right technology for reparative hard facing of damaged forging dies. Since they are subject to impact loads and cyclic temperature elevations, forging dies should be made of steel that is able to withstand great impact loads, maintain good mechanical properties at elevated temperatures and that is resistant to wear and thermal fatigue. For these reasons, forging dies are made of conditionally weldable alloy tool steels; however it makes hard facing of damaged tools even more difficult. In this paper, wear resistance of base materials, hard-faced layers and heat-affected zones are tribologically investigated when two different lubricants - pure synthetical oil LM 76 and LM 76 with 6% molybdenum disulfide (MoS2 are applied. Tribological investigations have shown that the wear resistance of the hard faced layers is considerably greater than the wear resistance of the base material. However, the base material has better properties concerning friction.

  12. Effects of boron additions and solutionizing treatments on microstructures and ductility of forged Ti–6Al–4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Luan, J.H.; Jiao, Z.B. [Center for Advanced Structural Materials, Department of Mechanical and Biomedical Engineering, College of Science and Engineering, City University of Hong Kong, Hong Kong (China); Chen, G. [Engineering Research Center of Materials Behavior and Design, Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094 (China); Liu, C.T., E-mail: chainliu@cityu.edu.hk [Center for Advanced Structural Materials, Department of Mechanical and Biomedical Engineering, College of Science and Engineering, City University of Hong Kong, Hong Kong (China)

    2015-03-05

    Highlights: • Proper boron additions and heat-treatments improve the ductility of Ti64 alloys. • Coarse TiB precipitates embrittle the Ti64 alloys causing ductility loss. • Modified Ti64 forged alloys with high strength and high ductility are developed. - Abstract: The effects of boron additions on the microstructure and mechanical properties of forged Ti–6Al–4V alloys in different heat-treatment conditions have been characterized by both experimental studies and thermodynamic calculations. The results indicate a combination of proper post-forging treatments and B additions are helpful for control of the prior-β grain size and the volume fraction of α phase, thereby tuning the ductility of the forged Ti–6Al–4V alloys. However, the B-containing alloys exhibit a significant drop in ductility if the solutionizing temperature is too high, and this embrittlement is mainly due to the coarsening of brittle TiB borides. The mechanism in this case is due to the cleavage fracture of TiB rather than its debonding with the matrix, as indicated by the observation of the aligned TiB borides on the matching areas of both halves of the fracture surfaces. Thus, the TiB size and orientation, the prior-β grain size, and the volume fraction of the α phase all play important roles in controlling the mechanical properties of the forged Ti–6Al–4V alloys. The current findings shed light on the composition–microstructure–ductility relationship in the forged Ti–6Al–4V alloys.

  13. [Experimental research on porcelain fused to the surface of pure titanium and titanium alloys].

    Science.gov (United States)

    Wang, D; Ai, S; Xu, J

    1995-07-01

    Titanium material has been widely used in prosthodontics since the end of 1980s. However, the research on porcelain fused to the surfaces of titanium material was quite few. This article introduced the technological process of low-fusing dental porcelain--Ceratin fused to pure titanium and titanium alloys. The values of the bond strength of Ceratin and titanium substrates were obtained by shearing test with INSTRON Model-1185. The average value of the shearing strength between TA2 and Ceratin was 31. 01MPa. The corresponding value between TC4 and Ceratin was 33.73MPa. The interface between Ceratin and titanium substrate was observed with scanning electron microscope (SEM). The results of this research proposed that it is hopeful that Ceratin is used as special procelain with titanium material.

  14. Experimental Research on the SizeMeasurement of the High Temperature ForgingBased on Multicolor CCD Technology

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    In order to determine the size measurement accuracy of the high temperature forging's multicolor CCD image by using computerprograms, this paper obtained the high temperature forging's CCD image by multicolor CCD camera and its fact size by thevernier caliper on the forging field, and then measured the size of the high temperature forging from its CCD image, compared thesize from the CCD image and the size from the vernier caliper, the result shows that the measurement accuracy satisfied theindustrial production.

  15. Selection of the optimal hard facing (HF technology of damaged forging dies based on cooling time t8/5

    Directory of Open Access Journals (Sweden)

    D. Arsić

    2016-01-01

    Full Text Available In exploitation, the forging dies are exposed to heating up to very high temperatures, variable loads: compressive, impact and shear. In this paper, the reparatory hard facing of the damaged forging dies is considered. The objective was to establish the optimal reparatory technology based on cooling time t8/5 . The verification of the adopted technology was done by investigation of the hard faced layers microstructure and measurements of hardness within the welded layers’ characteristic zones. Cooling time was determined theoretically, numerically and experimentally.

  16. Appcelerator Titanium business application development cookbook

    CERN Document Server

    Bahrenberg, Benjamin

    2013-01-01

    Presented in easy to follow, step by step recipes, this guide is designed to lead you through the most important aspects of application design.Titanium developers who already have a basic knowledge of working with Appcelerator Titanium but want to further develop their knowledge for use with business applications

  17. Titanium tetrachloride burns to the eye.

    OpenAIRE

    Chitkara, D K; McNeela, B. J.

    1992-01-01

    We present eight cases of chemical burns of the eyes from titanium tetrachloride, an acidic corrosive liquid. However it causes severe chemical burns which have a protracted course and features more akin to severe alkali burns. Injuries related to titanium tetrachloride should be treated seriously and accordingly appropriate management is suggested.

  18. Titanium Carbide Bipolar Plate for Electrochemical Devices

    Energy Technology Data Exchange (ETDEWEB)

    LaConti, Anthony B.; Griffith, Arthur E.; Cropley, Cecelia C.; Kosek, John A.

    1998-05-08

    Titanium carbide comprises a corrosion resistant, electrically conductive, non-porous bipolar plate for use in an electrochemical device. The process involves blending titanium carbide powder with a suitable binder material, and molding the mixture, at an elevated temperature and pressure.

  19. Wettability studies of topologically distinct titanium surfaces.

    Science.gov (United States)

    Kulkarni, Mukta; Patil-Sen, Yogita; Junkar, Ita; Kulkarni, Chandrashekhar V; Lorenzetti, Martina; Iglič, Aleš

    2015-05-01

    Biomedical implants made of titanium-based materials are expected to have certain essential features including high bone-to-implant contact and optimum osteointegration, which are often influenced by the surface topography and physicochemical properties of titanium surfaces. The surface structure in the nanoscale regime is presumed to alter/facilitate the protein binding, cell adhesion and proliferation, thereby reducing post-operative complications with increased lifespan of biomedical implants. The novelty of our TiO2 nanostructures lies mainly in the high level control over their morphology and roughness by mere compositional change and optimisation of the experimental parameters. The present work focuses on the wetting behaviour of various nanostructured titanium surfaces towards water. Kinetics of contact area of water droplet on macroscopically flat, nanoporous and nanotubular titanium surface topologies was monitored under similar evaporation conditions. The contact area of the water droplet on hydrophobic titanium planar surface (foil) was found to decrease during evaporation, whereas the contact area of the droplet on hydrophobic nanorough titanium surfaces practically remained unaffected until the complete evaporation. This demonstrates that the surface morphology and roughness at the nanoscale level substantially affect the titanium dioxide surface-water droplet interaction, opposing to previous observations for microscale structured surfaces. The difference in surface topographic nanofeatures of nanostructured titanium surfaces could be correlated not only with the time-dependency of the contact area, but also with time-dependency of the contact angle and electrochemical properties of these surfaces.

  20. FORGE Canada Consortium: outcomes of a 2-year national rare-disease gene-discovery project.

    Science.gov (United States)

    Beaulieu, Chandree L; Majewski, Jacek; Schwartzentruber, Jeremy; Samuels, Mark E; Fernandez, Bridget A; Bernier, Francois P; Brudno, Michael; Knoppers, Bartha; Marcadier, Janet; Dyment, David; Adam, Shelin; Bulman, Dennis E; Jones, Steve J M; Avard, Denise; Nguyen, Minh Thu; Rousseau, Francois; Marshall, Christian; Wintle, Richard F; Shen, Yaoqing; Scherer, Stephen W; Friedman, Jan M; Michaud, Jacques L; Boycott, Kym M

    2014-06-01

    Inherited monogenic disease has an enormous impact on the well-being of children and their families. Over half of the children living with one of these conditions are without a molecular diagnosis because of the rarity of the disease, the marked clinical heterogeneity, and the reality that there are thousands of rare diseases for which causative mutations have yet to be identified. It is in this context that in 2010 a Canadian consortium was formed to rapidly identify mutations causing a wide spectrum of pediatric-onset rare diseases by using whole-exome sequencing. The FORGE (Finding of Rare Disease Genes) Canada Consortium brought together clinicians and scientists from 21 genetics centers and three science and technology innovation centers from across Canada. From nation-wide requests for proposals, 264 disorders were selected for study from the 371 submitted; disease-causing variants (including in 67 genes not previously associated with human disease; 41 of these have been genetically or functionally validated, and 26 are currently under study) were identified for 146 disorders over a 2-year period. Here, we present our experience with four strategies employed for gene discovery and discuss FORGE's impact in a number of realms, from clinical diagnostics to the broadening of the phenotypic spectrum of many diseases to the biological insight gained into both disease states and normal human development. Lastly, on the basis of this experience, we discuss the way forward for rare-disease genetic discovery both in Canada and internationally.

  1. A Method For Producing Hollow Shafts By Rotary Compression Using A Specially Designed Forging Machine

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-09-01

    Full Text Available The paper presents a new method for manufacturing hollow shafts, where tubes are used as billet. First, the design of a specially designed forging machine for rotary compression is described. The machine is then numerically tested with regard to its strength, and the effect of elastic strains of the roll system on the quality of produced parts is determined. The machine’s strength is calculated by the finite element method using the NX Nastran program. Technological capabilities of the machine are determined, too. Next, the results of the modeling of the rotary compression process for a hollow stepped shafts by the finite element method are given. The process for manufacturing hollow shafts was modeled using the Simufact.Forming simulation program. The FEM results are then verified experimentally in the designed forging machine for rotary compression. The experimental results confirm that axisymmetric hollow shafts can be produced by the rotary compression method. It is also confirmed that numerical methods are suitable for investigating both machine design and metal forming processes.

  2. Standard method of macroetch testing steel bars, billets, blooms, and forgings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2001-01-01

    1.1 Macroetching, which is the etching of specimens for macrostructural examination at low magnifications, is a frequently used technique for evaluating steel products such as bars, billets, blooms, and forgings. 1.2 Included in this method is a procedure for rating steel specimens by a graded series of photographs showing the incidence of certain conditions. The method is limited in application to bars, billets, blooms, and forgings of carbon and low alloy steels. 1.3 A number of different etching reagents may be used depending upon the type of examination to be made. Steels react differently to etching reagents because of variations in chemical composition, method of manufacture, heat treatment and many other variables. Establishment of general standards for acceptance or rejection for all conditions is impractical as some conditions must be considered relative to the part in which it occurs. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is ...

  3. A Study On The Fabrication Of Iron Powder From Forging Scale Using Hydrogen

    Directory of Open Access Journals (Sweden)

    Shin S.M.

    2015-06-01

    Full Text Available This study was conducted to investigate the effect of hydrogen content, temperature, reaction time for the reduction of forging scale which is mainly composed of hematite (Fe2O3. All reductive reactions were performed over the temperature range of 700 to 1200°C as well as 0.1 to 1 atm of hydrogen partial pressures. The results showed that the mechanism for the reduction of iron oxides using hydrogen gas was not a simple process, but proceeded in multiple reduction stages thermodynamically. The iron oxide was almost completely reduced to metallic iron powder with 91 wt.% of iron content in the forging scale at 0.1 atm of hydrogen partial pressure. The content of iron was however found to be increased with increasing hydrogen partial pressure from 0.1 to 1 atm with regardless of temperatures. The metallic iron powder was obtained with the mean size of 100 μm and more porous structure was observed.

  4. Study on Pot Forming of Induction Heater Type Rice Cookers by Forging Cast Process

    Science.gov (United States)

    Ohnishi, Masayuki; Yamaguchi, Mitsugi; Ohashi, Osamu

    This paper describes a study result on pot fabrication by the forging cast process of stainless steel with aluminum. Rice cooked with the new bowl-shaped pot for the induction heater type rice cookers is better tasting than rice cooked with the conventional cylindrical one, due to the achievement of better heat conduction and convection. The conventional pot is made of the clad sheet, consisting of stainless steel and aluminum. However, it is rather difficult to form a bowl shape from the clad sheet, primarily due to the problem of a material spring back. The fabrication of a new type of a pot was made possible by means of the adoption of a forging cast process instead of the clad sheet. In this process, iron powder is inserted between stainless steel and aluminum in order to alleviate the large difference on the coefficient of expansion between each material. It was made clear that the application of two kinds of iron particle, namely 10 μm size powder on the stainless steel side and 44 μm on the aluminum side, enables the joints to become strong enough. The joint strength of the new pot by this fabrication process was confirmed by the tests of the shear strength and the fatigue tests together with the stress analysis.

  5. Forging tool shape optimization using pseudo inverse approach and adaptive incremental approach

    Science.gov (United States)

    Halouani, A.; Meng, F. J.; Li, Y. M.; Labergère, C.; Abbès, B.; Lafon, P.; Guo, Y. Q.

    2013-05-01

    This paper presents a simplified finite element method called "Pseudo Inverse Approach" (PIA) for tool shape design and optimization in multi-step cold forging processes. The approach is based on the knowledge of the final part shape. Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths without contact treatment. A robust direct algorithm of plasticity is implemented by using the equivalent stress notion and tensile curve. Numerical tests have shown that the PIA is very fast compared to the incremental approach. The PIA is used in an optimization procedure to automatically design the shapes of the preform tools. Our objective is to find the optimal preforms which minimize the equivalent plastic strain and punch force. The preform shapes are defined by B-Spline curves. A simulated annealing algorithm is adopted for the optimization procedure. The forging results obtained by the PIA are compared to those obtained by the incremental approach to show the efficiency and accuracy of the PIA.

  6. Stress-corrosion cracking of titanium alloys.

    Science.gov (United States)

    Blackburn, M. J.; Feeney, J. A.; Beck, T. R.

    1973-01-01

    In the light of research material published up to May 1970, the current understanding of the experimental variables involved in the stress-corrosion cracking (SCC) behavior of titanium and its alloys is reviewed. Following a brief summary of the metallurgy and electrochemistry of titanium alloys, the mechanical, electrochemical, and metallurgical parameters influencing SCC behavior are explored with emphasis on crack growth kinetics. Macro- and microfeatures of fractures are examined, and it is shown that many transgranular SCC failures exhibit morphological and crystallographic features similar to mechanical cleavage failures. Current SCC models are reviewed with respect to their ability to explain the observed SCC behavior of titanium and its alloys. Possible methods for eliminating or minimizing stress corrosion hazards in titanium or titanium alloy components are described.

  7. [Use of titanium alloys for medical instruments].

    Science.gov (United States)

    Feofilov, R N; Chirkov, V K; Levin, M V

    1977-01-01

    On the ground of an analysis into properties of titanium and its alloys the fields of their possible utilization for making various medical instruments are proposed. Because of their insufficient hardness and wear-resistance the titanium alloys cannot be recommended for making medical instruments with thin cutting edges. For the reasons of their insufficient strength, low wear-resistance and substandard modulus of elasticity, it is inexpedient to use titanium alloys in making many types of clamping medical instruments. Nor is it advisable to employ titanium alloys in handles of the instruments, for this may lead to a contact corrosion of their working parts. The use of titanium alloys is recommended for making bone-joining members, retracting medical instruments, of the spatula and speculum types, some kinds of non-magnetic pincers and ultrasonic medical instruments.

  8. Welding and Joining of Titanium Aluminides

    Directory of Open Access Journals (Sweden)

    Jian Cao

    2014-06-01

    Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

  9. Early follow-up of total hip arthroplasty with Accolade TMZF cementless femoral prosthesis%Accolade TMZF生物型股骨假体用于全髋置换的早期随访

    Institute of Scientific and Technical Information of China (English)

    朱永生; 徐耀增; 朱锋; 吴广鹏; 邵洪国

    2015-01-01

    BACKGROUND:Compared with the fixation of bone cement prosthesis,the fixation of cementless femoral prosthesis does not have the folowing worries,including cement-prosthesis separation,cement sheath rupture,and cement debris-induced osteolysis.Long-term outcomes are good,and the survival rate is high.OBJECTIVE: To observe the preliminary clinical results and complications of total hip arthroplasty with Accolade TMZF cementless femoral stem.METHODS:From February 2010 to July 2012,67 patients (70 hips) underwent primary total hip arthroplasty with cementless femoral stem.Al patients were treated with Accolade TMZF Biological hip prosthesis system.Femoral component was treated with the same Accolade TMZF cementless femoral stem.Acetabular component was treated with Secure-fit HA and Trident PSL HA.The first mortar joint friction surface was treated withceramic-ceramic composite in 49 hips,ceramic-polyethylene composite in 19 hips and metal-polyethylene composite in 2 hips.After replacement,hip imaging data were utilized to assess biological fixation of femoral stem prosthesis,osteolysis surrounding the prosthesis,and prosthesis subsidence,and to observe hip function,thigh pain and complications.RESULTS AND CONCLUSION:Al cases were folowed up for more than 2 years.The mean Harris hip score was (32.7±6.2) preoperatively,and improved to (89.2±5.1) during final folow-up.During final folow-up,four patients (6%) suffered from slight pain.No moderate and severe pain or extremely severe pain occurred.None of the patients needed second operation due to failure for various reasons.X-ray films showed that no prosthesis displacement or loosening.Bone fixation surrounding the prosthesis was visible at the femoral side.Only one hip had subsidence of less than 2 mm,and the remaining did not experience subsidence.No blood vessels or nerve injury appeared during the surgery.During prosthesis placement,femoral calcar cleavage fracture occurred in 4 hips,so wire cerclage was used

  10. Synthesis and physicochemical characterization of titanium oxide and sulfated titanium oxide obtained by thermal hydrolysis of titanium tetrachloride

    Directory of Open Access Journals (Sweden)

    H. Esteban Benito

    2014-09-01

    Full Text Available This work reports the synthesis of titanium oxide (TiO2 and sulfated titanium oxide (TiO2-SO4(2- obtained by thermal hydrolysis of titanium tetrachloride. Titanium hydroxide synthesized by this method was impregnated with a 1 N H2SO4 solution, to give amounts of sulfate ions (SO4(2- of 3 and 7 wt%. The synthesized samples were dried at 120 °C during 24 h and then calcined for 3 h at 400 °C. Thermal analyses, X-ray diffraction, nitrogen physisorption, infrared spectroscopy, potentiometric titration with n-butylamine, U.V.-visible diffuse reflectance spectroscopy and scanning electron microscopy were used to characterize the materials. The results of physicochemical characterization revealed that a mixture of crystalline structures, anatase, brookite and rutile developed in the titanium oxide, stabilizing the anatase structure in the sulfated titanium oxides, and coexisting with a small amount of brookite structure. The synthesized mesoporous materials developed specific surface areas between 62 and 70 m² g-1, without detecting an important influence of sulfation on this parameter. The presence of sulfate ions improved the acidity of titanium oxide and modified the characteristics of light absorption in the 425-600 nm region, which suggests the possibility of using these materials in reactions assisted by visible light.

  11. Characterisation of titanium-titanium boride composites processed by powder metallurgy techniques

    Energy Technology Data Exchange (ETDEWEB)

    Selva Kumar, M., E-mail: sel_mcet@yahoo.co.in [Department of Mechanical Engineering, Dr. Mahalingam College of Engineering and Technology, Pollachi-642003 (India); Chandrasekar, P.; Chandramohan, P. [School of Engineering, Professional Group of Institutions, Coimbatore-641662 (India); Mohanraj, M. [Department of Mechanical Engineering, Info Institute of Engineering, Coimbatore-641107 (India)

    2012-11-15

    In this work, a detailed characterisation of titanium-titanium boride composites processed by three powder metallurgy techniques, namely, hot isostatic pressing, spark plasma sintering and vacuum sintering, was conducted. Two composites with different volume percents of titanium boride reinforcement were used for the investigation. One was titanium with 20% titanium boride, and the other was titanium with 40% titanium boride (by volume). Characterisation was performed using X-ray diffraction, electron probe micro analysis - energy dispersive spectroscopy and wavelength dispersive spectroscopy, image analysis and scanning electron microscopy. The characterisation results confirm the completion of the titanium boride reaction. The results reveal the presence of titanium boride reinforcement in different morphologies such as needle-shaped whiskers, short agglomerated whiskers and fine plates. The paper also discusses how mechanical properties such as microhardness, elastic modulus and Poisson's ratio are influenced by the processing techniques as well as the volume fraction of the titanium boride reinforcement. - Highlights: Black-Right-Pointing-Pointer Ti-TiB composites were processed by HIP, SPS and vacuum sintering. Black-Right-Pointing-Pointer The completion of Ti-TiB{sub 2} reaction was confirmed by XRD, SEM and EPMA studies. Black-Right-Pointing-Pointer Hardness and elastic properties of Ti-TiB composites were discussed. Black-Right-Pointing-Pointer Processing techniques were compared with respect to their microstructure.

  12. Titanium in Engine Valve Systems

    Science.gov (United States)

    Allison, J. E.; Sherman, A. M.; Bapna, M. R.

    1987-03-01

    Titanium alloys offer a unique combination of high strength-to-weight ratio, good corrosion resistance and favorable high temperature mechanical properties. Still, their relatively high cost has discouraged consideration for widespread use in automotive components. Recent demands for increased fuel economy have led to the consideration of these alloys for use as valve train materials where higher costs might be offset by improvements in performance and fuel economy. Lighter weight valve train components permit the use of lower spring loads, thus reducing friction and increasing fuel economy. Camshaft friction measurements made on a typical small displacement engine indicate that a twoto-four percent increase in fuel economy can be achieved. Valve train components are, however, subject to a severe operating environment, including elevated temperatures, sliding wear and high mechanical loads. This paper discusses the details of alloy and heat treatment selection for optimizing valve performance. When properly manufactured, titanium valves have been shown to withstand very stringent durability testing, indicating the technical feasibility of this approach to fuel economy improvement.

  13. Automated Determination of the Power Required and Selection of Electric Motors for Forging Fly-Press Mechanisms

    Directory of Open Access Journals (Sweden)

    K. Karakoulidis

    2015-06-01

    Full Text Available The current work deals with appropriate selection of electric motors for forging fly-press machines. To solve the equation of motion of the electric drive of these mechanisms characterized by impact (pulsating load and presence of flywheel, numerical methods (calculus have been used.

  14. Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety

    Science.gov (United States)

    Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety David N. Kuhn, USDA ARS SHRS, Miami FL Sometimes it's hard to see the value and application of genomics to real world problems. How will sequencing the cacao genome affect West African farmers? Thi...

  15. Optimization of Forging Process of Intermediate Shaft%中间轴锻造工艺优化

    Institute of Scientific and Technical Information of China (English)

    胡晓琦; 李晓峰; 曹志远

    2013-01-01

    When producing the large asymmetrical flange etc hollow shaft parts with the conventional open die forging process, the flange side of hollow shaft part is very likely irregular offset and concave in center hole, which may affect the size of final forging and reduces the utilization rate of ingot. In this paper, a new forging process of intermediate shaft based on existing auxiliary tools is described and the confining of flange side center, end face deflection and offset irregularity of flange side were effectively improved and forging part with good size was obtained finally.%针对传统自由锻造工艺生产中间轴等非对称大法兰空心轴类件时,容易在法兰侧出现较为严重的偏摆和内孔凹心现象,影响最终锻件尺寸,坯料利用率低的缺点。介绍一种改进锻造工艺,在利用现有附具基础上,可有效克服中间轴锻件两端面内孔凹心、法兰长短面及其端面偏摆等技术难点,最终得到满足尺寸要求的锻件。

  16. 31 CFR 370.40 - Can I be held accountable if my negligence contributes to a forged signature?

    Science.gov (United States)

    2010-07-01

    ... 31 Money and Finance: Treasury 2 2010-07-01 2010-07-01 false Can I be held accountable if my negligence contributes to a forged signature? 370.40 Section 370.40 Money and Finance: Treasury Regulations... Submission of Transaction Requests Through the Bureau of the Public Debt § 370.40 Can I be held...

  17. Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report. Appendix

    Science.gov (United States)

    Achieve, Inc., 2010

    2010-01-01

    This appendix accompanies the report "Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report," a study conducted by Achieve to compare the science standards of 10 countries. This appendix includes the following: (1) PISA and TIMSS Assessment Rankings; (2) Courses and…

  18. PTA锻焊反应器的制造%Fabrication of Forge Welding PTA Reactor

    Institute of Scientific and Technical Information of China (English)

    李艳

    2014-01-01

    The article introduces several key techniques for fabrication of large Cr-Mo steel forge welding reactor in PTA unit. The chemical composition of material should be controlled to improve the anti-tempered embrittlement ability for Cr-Mo steel; the advanced smelting process and forging technique should be used to assure the large forging quality;the cooling process of normalization for Cr-Mo steel head should be optimized to assure the material property;the reasonable welding process should be used to assure the welding quality of thick wall circumferential seam and reduce the fabrication cost;the overlay welding process should be optimized to assure the overlay welding quality in inner surface of reactor. Finally, it is very important for the Cr-Mo steel pressure vessel to use the proper heat treatment procedure.%本文对PTA装置上的大型铬钼钢锻焊反应器,在制造过程中的几个关键技术进行了介绍:控制材料的化学成分提高铬钼钢材料的抗回火脆化能力;采用先进的冶炼工艺和锻造技术保证大型锻件的质量;优化铬钼钢封头正火热处理中的冷却工艺来保证材料的性能指标;采用合理的焊接工艺,既保证了厚壁环焊缝的焊接质量,又降低了制造成本;优化堆焊工艺,保证了反应器内壁的堆焊质量;正确选择热处理规范,对铬钼钢压力容器至关重要。

  19. Selection of crucible oxides in molten titanium and titanium aluminum alloys by thermo-chemistry calculations

    Directory of Open Access Journals (Sweden)

    Kostov A.

    2005-01-01

    Full Text Available Titanium and its alloys interstitially dissolve a large amount of impurities such as oxygen and nitrogen, which degrade the mechanical and physical properties of alloys. On the other hand crucible oxides based on CaO, ZrO2 Y2O3, etc., and their spinels (combination of two or more oxides can be used for melting titanium and its alloys. However, the thermodynamic behavior of calcium, zirconium, yttrium on the one side, and oxygen on the other side, in molten Ti and Ti-Al alloys have not been made clear and because of that, it is very interesting for research. Owing of literature data, as well as these crucibles are cheaper than standard crucibles for melting titanium and titanium alloys, in this paper will be presented the results of selection of thermo-chemistry analysis with the aim to determine the crucible oxide stability in contact with molten titanium and titanium-aluminum alloys.

  20. Investigating the effect of variable gutter technique as a novel method on vertical flow of material in closed die forging processes

    Energy Technology Data Exchange (ETDEWEB)

    Pourbashiri, M.; Sedighi, M. [Iran University, Tehran (Iran, Islamic Republic of)

    2016-04-15

    Recently, Variable gutter technique has been introduced as a novel method in order to reduce waste materials in closed-die forging processes. In this paper, the capability of this method is investigated for a family of forged parts that the vertical flow of material is the last stage of forming process. As a case study, using the variable gutter technique, the amount of waste material is decreased about 50% for a sample forged part with a local rising. The results of FVM simulations and experiments confirmed the effectiveness of the variable gutter technique in such forging processes. The vertical flow of material in the die cavity (h parameter), as a criterion, for different gutter width and thickness dimensions was examined by FVM simulations. The results shown that the gutter thickness has more effect on vertical flow of material than the gutter width. By decreasing the gutter thickness and increasing the gutter width, the amount of vertical flow of material is increased about 120% and 29%, respectively. Finally, A/H ratio (A = Max width of sectional area of a forged part, H = Max height of a forged part) is proposed as shape complexity factor of a forged part. The results of FVM simulations are indicated that for the ratio of A/H > 2, the variable gutter thickness technique is more effective and can be successfully used to reduce the amount of waste materials.

  1. Forging Operation for Super-Large Main Shaft of Water Turbines%超大型轮机主轴锻造

    Institute of Scientific and Technical Information of China (English)

    胡晓琦; 张建国; 季雪; 牛广斌

    2014-01-01

    某大型轮机主轴法兰直径φ2.65 m,总长近10 m,锻件重达150 t,其规格超出水压机车间现有附具的工作范围,很难用传统锻造方法进行整体锻造生产。为此设计出一种新的锻造方法并对现有附具进行改造,最终成功锻造出形状和尺寸合格的大型轮机主轴锻件。%The main shaft of a large water turbine has a flange diameter ofφ2.65 m and is 10 m long. The weight of the main shaft forging is 150 t. Such large forging can not be made with the operational tools of the forging workshop and the monobloc forging is difficult to make with conventional forging operation. For this reason, a new forging process is designed and the operational tools are modified. With this effort, the large main shaft forging that has acceptable shape and dimensions is made successfully.

  2. Current assisted superplastic forming of titanium alloy

    Directory of Open Access Journals (Sweden)

    Wang Guofeng

    2015-01-01

    Full Text Available Current assisted superplastic forming combines electric heating technology and superplastic forming technology, and can overcome some shortcomings of traditional superplastic forming effectively, such as slow heating rate, large energy loss, low production efficiency, etc. Since formability of titanium alloy at room temperature is poor, current assisted superplastic forming is suitable for titanium alloy. This paper mainly introduces the application of current assisted superplastic forming in the field of titanium alloy, including forming technology of double-hemisphere structure and bellows.

  3. Stress corrosion cracking of titanium alloys

    Science.gov (United States)

    Statler, G. R.; Spretnak, J. W.; Beck, F. H.; Fontana, M. G.

    1974-01-01

    The effect of hydrogen on the properties of metals, including titanium and its alloys, was investigated. The basic theories of stress corrosion of titanium alloys are reviewed along with the literature concerned with the effect of absorbed hydrogen on the mechanical properties of metals. Finally, the basic modes of metal fracture and their importance to this study is considered. The experimental work was designed to determine the effects of hydrogen concentration on the critical strain at which plastic instability along pure shear directions occurs. The materials used were titanium alloys Ti-8Al-lMo-lV and Ti-5Al-2.5Sn.

  4. Titanium exposure and yellow nail syndrome

    Directory of Open Access Journals (Sweden)

    Ali Ataya

    2015-01-01

    Full Text Available Yellow nail syndrome is a rare disease of unclear etiology. We describe a patient who develops yellow nail syndrome, with primary nail and sinus manifestations, shortly after amalgam dental implants. A study of the patient's nail shedding showed elevated nail titanium levels. The patient had her dental implants removed and had complete resolution of her sinus symptoms with no change in her nail findings. Since the patient's nail findings did not resolve we do not believe titanium exposure is a cause of her yellow nail syndrome but perhaps a possible relationship exists between titanium exposure and yellow nail syndrome that requires further studies.

  5. Low-valent pentafulvene titanium dinitrogen complex as a precursor for cationic titanium complexes

    NARCIS (Netherlands)

    Scherer, Axel; Haase, Detlev; Saak, Wolfgang; Beckhaus, Ruediger; Meetsma, Auke; Bouwkamp, Marco W.; Beckhaus, Rüdiger

    2009-01-01

    Treatment of titanium dinitrogen complex [Cp*(eta(6)-C(5)H(4)=C(10)H(14))Ti](2)(mu-N(2)) (1) with ferrocenium borate, [Cp(2)Fe][BPh(4)], in THF results in oxidation of the titanium center, affording the titanium(IV) pentafulvene compound [Cp*(eta(6)-C(5)H(4)=C(10)H(14))Ti(THF)][BPh(4)] (2). Treatmen

  6. Synthesis of Titanium Dioxide Nanocrystals with Controlled Crystal- and Micro-structures from Titanium Complexes

    OpenAIRE

    Makoto Kobayashi; Hideki Kato; Masato Kakihana

    2013-01-01

    Selective synthesis of titanium dioxide (TiO2) polymorphs including anatase, rutile, brookite and TiO2(B) by solvothermal treatment of water-soluble titanium complexes is described with a special focus on their morphological control. The utilization of water-soluble titanium complexes as a raw material allowed us to employ various additives in the synthesis of TiO2. As a result, the selective synthesis of the polymorphs, as well as diverse morphological control, was achieved.

  7. Microstructure of alumina-matrix composites reinforced with nanometric titanium and titanium carbide dispersions

    OpenAIRE

    Elizabeth Refugio-García; David Hernández-Silva; Eduardo Terrés-Rojas; José Amparo Rodríguez-García; Enrique Rocha-Rangel

    2012-01-01

    The synthesis of alumina (Al2O3)-composites having different amount of very fine titanium and titanium carbide reinforcement-particles has been explored. Two experimental steps have been set for the synthesis; the first step consisted of the pressureless-sintering of Al2O3-titanium powders which were thoroughly mixed under high energy ball-milling and through the second step it was induced the formation of titanium carbide during different times at 500 ºC by the cementation packing process. S...

  8. Synthesis and controllable wettability of micro- and nanostructured titanium phosphate thin films formed on titanium plates.

    Science.gov (United States)

    Yada, Mitsunori; Inoue, Yuko; Sakamoto, Ayako; Torikai, Toshio; Watari, Takanori

    2014-05-28

    The hydrothermal treatment of a titanium plate in a mixed aqueous solution of hydrogen peroxide and aqueous phosphoric acid under different conditions results in the formation of various titanium phosphate thin films. The films have various crystal structures such as Ti2O3(H2PO4)2·2H2O, α-titanium phosphate (Ti(HPO4)2·H2O), π-titanium phosphate (Ti2O(PO4)2·H2O), or low-crystallinity titanium phosphate and different morphologies that have not been previously reported such as nanobelts, microflowers, nanosheets, nanorods, or nanoplates. The present study also suggests the mechanisms behind the formation of these thin films. The crystal structure and morphology of the titanium phosphate thin films depend strongly on the concentration of the aqueous hydrogen peroxide solution, the amount of phosphoric acid, and the reaction temperature. In particular, hydrogen peroxide plays an important role in the formation of the titanium phosphate thin films. Moreover, controllable wettability of the titanium phosphate thin films, including superhydrophilicity and superhydrophobicity, is reported. Superhydrophobic surfaces with controllable adhesion to water droplets are obtained on π-titanium phosphate nanorod thin films modified with alkylamine molecules. The adhesion force between a water droplet and the thin film depends on the alkyl chain length of the alkylamine and the duration of ultraviolet irradiation utilized for photocatalytic degradation.

  9. [Comparison of the biological tolerance of titanium and titanium alloys in human gingiva cell cultures].

    Science.gov (United States)

    Hehner, B; Heidemann, D

    1989-01-01

    Mirror-finished solid specimens of pure titanium and the titanium alloys Ti-6Al-4V as well as Ti-5Al-2.5Fe showed no effects on the growth behavior and cell morphology of human gingival epithelial cell and fibroblast cultures. The growth of the cells contacting all three materials was uninhibited. SEM revealed growth of fibroblasts on the surfaces of the specimens, too. No differences could be found between the biocompatibility of titanium alloys and that of pure titanium. The formation of a stable surface oxide layer providing resistance to corrosion may be decisive.

  10. Sinter-forged YBa sub 2 Cu sub 3 O sub 7-. delta

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Q.; Georgopoulos, P.; Johnson, D.L.; Marcy, H.O.; Kannewurf, C.R.; Hwu, S.J.; Marks, T.J.; Poeppelmeir, K.R.; Song, S.N.; Ketterson, J.B. (Northwestern Univ., Evanston, IL (USA))

    1987-07-01

    High T{sub c} ceramic superconductors, as exemplified by YBa{sub 2}Cu{sub 3}O{sub 7-{delta}}, have recently gained widespread interest in the scientific community. To date, the preparation of this and related materials in powder form has involved, with few exceptions, solid state reaction techniques. The resulting equilibrated powders, which are rather unsinterable, have typically been formed into pellets and fired for subsequent physical measurements. The densities of such pellets are considerably below the theoretical prediction, and the development of more effective sintering processes would clearly be of great importance. In this communication the authors report a technique (sinter-forging) whereby nearly theoretically dense (>95% TD) samples of YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} can be produced. Physical measurements revealed strong texturing and preferred crystallite orientation as well as significant anisotropy in the charge transport.

  11. Finite element simulation on press forging of magnesium alloy AZ31 sheets

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Press forging of rectangular box of magnesium alloy AZ31 sheets was investigated at elevated temperatures.The characteristics of metal flow were analyzed on the basis of finite element method(FEM)and experiments.Effects of friction factor and sidewall thickness on metal flow and boss forming were investigated by FEM.The results indicate that the bosses and the sidewall of the rectangular box are formed unevenly due to the uneven flow of the metal.The increase in friction factor at die/sheet interface improves the metal flow pattem and the efficiency of boss forming,but reduces the sidewall uniformity.Decrease in sidewall thickness enhances boss forming efficiency,whereas the punch load increases in this case.The present work can provide rcasonable parameters and design guideline for the practical press foxing process of magnesium alloy sheets.

  12. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    Science.gov (United States)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  13. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  14. Essaying the mechanical hypothesis: Descartes, La Forge, and Malebranche on the formation of birthmarks.

    Science.gov (United States)

    Wilkin, Rebecca M

    2008-01-01

    This essay examines the determination by Cartesians to explain the maternal imagination's alleged role in the formation of birthmarks and the changing notion of monstrosity. Cartesians saw the formation of birthmarks as a challenge through which to demonstrate the heuristic capacity of mechanism. Descartes claimed to be able to explain the transmission of a perception from the mother's imagination to the fetus' skin without having recourse to the little pictures postulated by his contemporaries. La Forge offered a detailed account stating that the failure to explain the maternal imagination's impressions would cast doubt on mechanism. Whereas both characterized the birthmark as a deformation or monstrosity in miniature, Malebranche attributed a role to the maternal imagination in fashioning family likenesses. However, he also charged the mother's imagination with the transmission of original sin.

  15. Olivier Caïra, Jeux de rôle. Les forges de la fiction

    Directory of Open Access Journals (Sweden)

    Antoine Dauphragne

    2010-06-01

    Full Text Available Les forges de la fiction, d’Olivier Caïra, est à ranger parmi les rares ouvrages francophones en sciences humaines s’attachant au jeu de rôles. L’ouvrage en propose une analyse fine et dynamique centrée sur la pratique des joueurs. La démarche annoncée, qui entend proposer un texte accessible aussi bien aux rôlistes qu’aux universitaires, semble renvoyer autant à un souci de clarté qu’au profil de l’auteur. Olivier Caïra est sociologue ; ses travaux portent sur l’industrie du divertissement e...

  16. Manufacturing of aluminum alloy ultra-thick plates by multidirectional forging and subsequent rolling

    Institute of Scientific and Technical Information of China (English)

    张辉; 林高用; 彭大暑; 杨立斌; 林启权

    2002-01-01

    A combinatory large deformation model of multidirectional forging and subsequent rolling was proposed for producing high performance aluminum alloy ultra-thick plates.The results show that fine-grain (2~3 μm) structures were obtained when total deformation coefficient λ =32 at 250~350 ℃ under a strain rate of about 0.1 s-1.The development of fine-grained structure can be characterized by the formation of strain-induced high energy dislocation and then transforms into new grain under large deformation at moderate temperature.The very fine secondary particles formed during large deformation play important role in retain the stability of the fine-grained structures.

  17. New microalloyed steels for heavy duty forgings in cars and trucks

    Energy Technology Data Exchange (ETDEWEB)

    Arndt, J. [CDP Bharat Forge GmbH, Ennepetal (Germany)

    2005-07-01

    CDP Bharat Forge has carried out a substantial alloy and process development on microalloyed steels for controlled cooling. The main focus was put on the introduction of this development into series production of parts that were 100% heat treated before. The R+D-activities resulted in the new grades cdpSo38 and cdpSo40. For the grade cdpSo38 an impact energy of >25J (RT) and an elongation of >14% can be guaranteed for the series production of safety critical chassis parts at a yield strength of >600MPa. For the cdpSo40 a yield strength of >700MPa at 10% elongation can be guaranteed in series production. Two of the biggest truck manufacturers in the world have already changed their steering knuckles from heat treated steels 42CrMo4 and 30MnB5 to the new cdpBF-grades. (orig.)

  18. Development of Iron-based Closed-Cell Foams by Powder Forging and Rolling

    Science.gov (United States)

    Paswan, Dayanand; Mistry, Dhananjay; Sahoo, K. L.; Srivastava, V. C.

    2013-08-01

    In the present investigation, an attempt has been made to develop in situ sandwich Fe-based foams using powder forging and rolling. Several metal carbonates are first studied by thermo gravimetric analysis to find out their suitability to be used as foaming agent for iron-based foams. Barium carbonate is found to be the most promising foaming agent among other suitable options studied such as SrCO3, CaCO3, MgCO3, etc. The effects of process parameters such as precursor composition, sintering temperature, foaming temperature and time, and content of foaming agent have been studied. The microstructural characteristics of the sintered precursor have been studied by means of optical and scanning electron microscopy. It was found that a good pore structure can be obtained using 2-3% C in Fe and 3% BaCO3 as foaming agent and by foaming at around 1350 °C for 3-6 min.

  19. Microstructural evolution of Mg-7Al-2Sn Mg alloy during multi-directional impact forging

    Directory of Open Access Journals (Sweden)

    M.G. Jiang

    2015-09-01

    Full Text Available Multi-directional impact forging (MDIF was applied to a Mg-7Al-2Sn (wt.% Mg alloy to investigate its effect on the microstructural evolution. MDIF process exhibited high grain refinement efficiency. After MDIF 200 passes, the grain size drastically decreased to 20 µm from the initial coarse grains of ~500 µm due to dynamic recrystallization (DRX. Meanwhile, original grain boundaries remained during MDIF and large numbers of fine spherical β-Mg17Al12 particles dynamically precipitated along the original grain boundaries with high Al concentration, acting as effective pinning obstacles for the suppression of DRXed grain growth. Besides, micro-cracks nucleated during MDIF and propagated along the interface between the remained globular or cubic Al-Mn particles and Mg matrix.

  20. Grain size and texture changes of magnesium alloy AZ31 during multi-directional forging

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Grain size and texture changes of magnesium alloy AZ31 were studied in multidirectional forging(MDF) under decreasing temperature conditions. MDF was carried out up to large cumulative strains of 4.8 with changing the loading direction during decrease in temperature from pass to pass. MDF can accelerate the uniform development of fine-grained structures and increase the plastic workability at low temperatures. As a result, the MDFed alloy shows excellent higher strength as well as moderate ductility at room temperature even at the grain size below 1 μm. Superplastic flow takes place at 423 K and depends on the anisotropy of MDFed samples. The mechanisms of strain-induced free-grained structure development and of the plastic deformation were discussed in detail.

  1. Inner-product of strain rate vector through direction cosine in coordinates for disk forging

    Institute of Scientific and Technical Information of China (English)

    ZHAO De-wen; JIN Wen-zhong; WANG Lei; LIU Xiang-hua

    2006-01-01

    A new linear integration for plastic power was proposed. The effective strain rate for disk forging with bulge was expressed in terms of two-dimensional strain rate vector, and then its direction cosines were determined by the ratio of coordinate increments. Furthermore, inner-product of the vector for plastic power was term integrated by term and summed. Thereafter, through a formula for determination of bulge an analytical solution of stress effective factor was obtained. Finally, through compression tests, the calculated results of above formula were compared with those of Avitzur's approximate solution and total indicator readings of the testing machine. It is indicated that the calculated compression forces are basically in agreement with the measured ones if the pass reduction is less than 13.35%.However, when the reduction gets up to 25.34% and 33.12%, the corresponding errors between the calculated and measured results also get up to 6% and 13.5%, respectively.

  2. Investigation of influencing factors on friction during ring test in hot forging using FEM simulation

    Science.gov (United States)

    Sethy, Ritanjali; Galdos, Lander; Mendiguren, Joseba; Sáenz de Argandoña, Eneko

    2016-10-01

    Few studies have been undertaken to understand the friction in hot forming, especially when addressing the issue of varying input parameters. Better understanding of their role is therefore needed in order to obtain accurate results in numerical simulations. This paper numerically investigates the high temperature ring compression test to evaluate how frictional behaviour is affected by variations of input parameters (i.e. press velocity, Heat Transfer Coefficient (HTC), processing time, mesh size, material and tool temperature). The high temperature ring-compression process was simulated by means of Finite Element Modelling (FEM) using FORGE-3D software with the ring made of AISI 304L having ratio of outer diameter, inner diameter and height of 30:15:10. According to the results, the HTC and the press velocity have most significant effects on frictional behavior and the calibration curves needed to calculate the friction coefficients after experimental testing.

  3. A Simplified Inverse Approach for the Simulation of Axi-Symmetrical Cold Forging Process

    Science.gov (United States)

    Halouani, A.; Li, Y. M.; Abbès, B.; Guo, Y. Q.

    2011-01-01

    This paper presents the formulation of an axi-symmetric element based on an efficient method called "Inverse Approach" (I.A.) for the numerical modeling of cold forging process. In contrast to the classical incremental methods, the Inverse Approach exploits the known shape of the final part and executes the calculation from the final part to the initial billet. The assumptions of the proportional loading and the simplified tool actions make the I.A. calculation very fast. The metal's incompressibility is ensured by the penalty method. The comparison with ABAQUS® and FORGE® shows the efficiency and limitations of the I.A. This simplified method will be a good tool for the preliminary preform design.

  4. 自由锻造液压机的技术现状及设计分析%Technique status and design analysis of free forging hydraulic press

    Institute of Scientific and Technical Information of China (English)

    谢广玉; 李秀珠; 胡海燕

    2013-01-01

    阐述了自由锻造液压机的发展过程和我国锻造压机的技术现状,对自由锻造液压机的几种结构型式和传动方式进行了比较,说明了锻造油压机的技术特点.%The developing process of free forging hydraulic press and technique status in China has been described in the text. Several structural modes and transmission modes of free forging hydraulic press have been compared, and the technical characteristics of forging hydraulic press have been introduced.

  5. Research of upsetting ratio in forming processes on a three – slides forging press

    Directory of Open Access Journals (Sweden)

    W.S. Weroński

    2006-04-01

    Full Text Available Purpose: The purpose of the presented in this work research was determining the limiting conditions of upsetting in three-slide forging press (TSFP. The free upsetting process and upsetting process in cylindrical impression were analyzed.Design/methodology/approach: The assumed purpose was confirmed in experimental research. For the case of upsetting in cylindrical impression, the research of limiting upsetting coefficients were made for different diameters and impression lengths. Findings: The obtained results showed large variety of limiting upsetting ratio depending on the analyzed impression geometrical parameters. It was stated, that there are 3 phenomena limiting the upsetting process in the die. The main phenomenon is the bar upsetting outside the impression. The upsetting processes in the impression are limited also by bar buckling outside the impression and overlapping inside the impressionResearch limitations/implications: The results of research allowed for stating that, besides the process geometrical parameters, friction conditions and type of the formed material influenced the limiting upsetting coefficients in the cylindrical impression. It is purposeful to make the further research determining quantitative and qualitative dependencies between these factors. Practical implications: The obtained results are the basis for designing of forming processes in TSFP in which the upsetting dominates. Especially it considers the elongated forgings and elongated preforms with thickeningsOriginality/value: The influence of the impression geometrical parameters on the limiting upsetting coefficients for the case of upsetting in cylindrical impression in TSFP has been analyzed in details. The dependencies, which should be used during designing of upsetting processes in TSFP were determined.

  6. Occupational noise exposure in small scale hand tools manufacturing (forging) industry (SSI) in Northern India.

    Science.gov (United States)

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Deepak, K K; Bedi, Raman

    2009-08-01

    Occupational noise has been recognized as hazardous for the human beings. A high noise level in forging shops is considered to lower the labour productivity and cause illness however occupational noise is being accepted as an integral part of the job. The present study has been carried out in 5 small scale hand tool forging units (SSI) of different sizes in Northern India in Punjab. Noise levels at various sections were measured. OSHA norms for hearing conservation has been incorporated which includes an exchange rate of 5 dB (A), criterion level at 90 dB (A), criterion time of 8 h, threshold level=80 dB (A), upper limit=140 dB (A) and with F/S response rate. Equivalent sound pressure level (L(eq)) has been measured in various sections of these plants. Noise at various sections like hammer section, cutting presses, punching, grinding and barrelling process was found to be >90 dB (A), which is greater than OSHA norms. A cross-sectional study on the basis of questionnaire has been carried out. The results of which revealed that 68% of the workers are not wearing ear protective equipments out of these 50% were not provided with PPE by the company. About 95% of the workers were suffering speech interference though high noise annoyance was reported by only 20%. It has been established that the maximum noise exposure is being taken by the workers as they are working more than 8h a day for six days per week. More than 90% workers are working 12 to 24 h over time per week which lead to very high noise exposure i.e. 50 to 80% per week higher than exposure time/week in USA or European countries(15, 16)).

  7. FEM simulation for cold press forging forming of the round-fin heat sink

    Science.gov (United States)

    Wang, Kesheng; Han, Yu; Zhang, Haiyan; Zhang, Lihan

    2013-05-01

    In this paper, the finite element method is used to investigate the forming process of cold press forging for the round-fin heat sink in the automotive lighting. A series of simulations on the round-fin heat sink forming using the program DEFORM were carried out. The blank thickness and friction coefficient on the formation of round-fin were studied, and the tooling structure with counterpressure on the heat sink formation was also investigated. The results show that the blank thickness is very good for the round-fin formation, and the thicker the blank is, the better the round-fin can be formed; and also When both the punch-blank interface and the die-blank interface have the same value of friction factor, the larger value of friction factor is in favor of round-fin forming, the further investigation reveals that the friction at the punch-blank interface has more significant effect on preventing the initiation of flow-through compared with the friction at the die-blank interface, which implies that the punch-blank interface has more significant effect on the material flow in the formation of round-fin. Meanwhile, The tooling structure with counterpressure is helpful to the formation of round-fin heat sink, which not only ensures the height of each round-fin on the heat sink is uniform but also retards the initiation of flow-through on the reverse side of round-fin. In addition, the experiments of press forging process were conducted to validate the finite element analysis, and the simulation results are in good agreement with the experimental data.

  8. Fracture Growth Testing of Titanium 6AL-4V in AF-M315E

    Science.gov (United States)

    Sampson, Jeffrey W.; Martinez, Jonathan; McLean, Christopher

    2015-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant in orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent flaws will not cause failure during the design life. Material property inputs for this analysis require testing to determine the stress intensity factor for environmentally-assisted cracking (K (sub EAC)) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched specimens SE(B) representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to the monopropellant at 50 degrees Centigrade for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor of the Ti 6Al-4V forged tank material when exposed to AF-M315E monopropellant was found to be at least 22.0 kilopounds per square inch. The stress intensity factor of the weld material was at least 31.3 kilopounds per square inch.

  9. Fracture Mechanics Testing of Titanium 6AL-4V in AF-M315E

    Science.gov (United States)

    Sampson, J. W.; Martinez, J.; McLean, C.

    2016-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant on orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent processing flaws will not cause failure during the design life of the tank. Material property inputs for this analysis require testing to determine the stress intensity factor for environment-assisted cracking (KEAC) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched, or SE(B), specimens representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to AF-M315E at 50 C for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor for environment-assisted cracking of the Ti 6Al-4V forged tank material was found to be at least 22 ksivin and at least 31 ksivin for the weld material when exposed to AF-M315E monopropellant.

  10. Titanium Heat Pipe Thermal Plane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Thermacore Inc. proposes an innovative titanium heat pipe thermal plane for passive thermal control of individual cells within a fuel cell stack. The proposed...

  11. Titanium Heat Pipe Thermal Plane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of the Phase II program is to complete the development of the titanium heat pipe thermal plane and establish all necessary steps for production of this...

  12. Titanium nitride nanoparticles for therapeutic applications

    DEFF Research Database (Denmark)

    Guler, Urcan; Kildishev, Alexander V.; Boltasseva, Alexandra;

    2014-01-01

    Titanium nitride nanoparticles exhibit plasmonic resonances in the biological transparency window where high absorption efficiencies can be obtained with small dimensions. Both lithographic and colloidal samples are examined from the perspective of nanoparticle thermal therapy. © 2014 OSA....

  13. Advanced Surface Engineering of Titanium Alloys

    Institute of Scientific and Technical Information of China (English)

    H. Dong

    2000-01-01

    Despite their outstanding combination of properties, titanium and its alloys are very susceptible to severe adhesive wear in rubbing with most engineering surfaces and can exhibit poorcorrosion resistance in some aggressive environments. Surface engineering research centred at the University of Birmingham has been focused on creating designer surfaces for titanium components via surface engineering.Great progress has been made recently through the development of such advanced surface engineering techniques as thermal oxidation, palladium-treated thermal oxidation, oxygen boost diffusion and duplex systems.Such advances thus provide scope for designing titanium components for a diversified range of engineering application, usually as direct replacements for steel components. By way of example, some of the successful steps towards titanium designer surfaces are demonstrated. To data, the potential of these advanced technologies has been realised first in auto-sport and off-shore industrials.

  14. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    Science.gov (United States)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  15. Effect of Prior and Post-Weld Heat Treatment on Electron Beam Weldments of (α + β) Titanium alloy Ti-5Al-3Mo-1.5V

    Science.gov (United States)

    Anil Kumar, V.; Gupta, R. K.; Manwatkar, Sushant K.; Ramkumar, P.; Venkitakrishnan, P. V.

    2016-06-01

    Titanium alloy Ti5Al3Mo1.5V is used in the fabrication of critical engine components for space applications. Double vacuum arc re-melted and (α + β) forged blocks were sliced into 10-mm-thick plates and subjected to electron beam welding (EBW) with five different variants of prior and post-weld heat treatment conditions. Effects of various heat treatment conditions on the mechanical properties of the weldments have been studied. The welded coupons were characterized for microstructure, mechanical properties, and fracture analysis. An optimized heat treatment and welding sequence has been suggested. Weld efficiency of 90% could be achieved. Weldment has shown optimum properties in solution treated and aged condition. Heat-affected zone adjacent to weld fusion line is found to have lowest hardness in all conditions.

  16. Solid metal induced embrittlement of titanium alloys

    OpenAIRE

    Åkerfeldt, Pia

    2012-01-01

    Titanium alloys were for a time believed to be highly resistant to environmentally assisted cracking because of their ability to form a protective oxide film on the surface. Their resistance can still be considered to be high, but when cracking resistance was originally defined to ensure reliable functionality of fracture-critical components, certain conditions that promote cracking were discovered. One of the environmental assisted cracking processes relevant to titanium alloys is solid meta...

  17. Interfacial reactions between titanium and borate glass

    Energy Technology Data Exchange (ETDEWEB)

    Brow, R.K. [Sandia National Labs., Albuquerque, NM (United States); Saha, S.K.; Goldstein, J.I. [Lehigh Univ., Bethlehem, PA (United States). Dept. of Materials Science

    1992-12-31

    Interfacial reactions between melts of several borate glasses and titanium have been investigated by analytical scanning electron microscopy (SEM) and x-ray photoelectron spectroscopy (XPS). A thin titanium boride interfacial layer is detected by XPS after short (30 minutes) thermal treatments. ASEM analyses after longer thermal treatments (8--120 hours) reveal boron-rich interfacial layers and boride precipitates in the Ti side of the interface.

  18. Optimal Design of Fuel Injector Bodies Forging Die%喷油器体锻模优化设计

    Institute of Scientific and Technical Information of China (English)

    李志广; 刘碧芬; 宋伟民

    2014-01-01

    Objective This study used the fuel injector bodies die forging forming as the research object,analyzed and optimized the design of the forging die structure and size. Methods The original disadvantages of forging die design were a-voided by optimal design of forging die (especially the design optimization of the structure and size of lock, finishing im-pression, flash cave, gate and edge rolling impression, and optimization of the raw materials blanking specification accord-ing to the height of the edge rolling impression). Results The fuel injector body die forging forming process was improved, the metal difficult deformation area and deformation force were reduced, the consumption was reduced by 0. 15 kg/ piece, the rate of qualified products and the forging efficiency (the hammer speed was reduced by 3 ~ 5 times/ piece) were in-creased, the service life of die forging was at least doubled and the cost was reduced. Conclusion The fuel injector bodies forging die finally obtained had compact structure, enough strength and superior performance, which provide powerful refer-ence for the design and actual production of similar forging dies.%目的:以喷油器体模锻成形为研究对象,对锻模结构与尺寸进行分析和优化设计。方法通过优化锻模设计(尤其是优化锁扣、终锻模膛、飞边槽、钳口、滚挤模膛等结构与尺寸设计以及根据滚挤模膛高度尺寸优选原材料下料规格),克服原锻模设计的缺点。结果有效改善了喷油器体的模锻工艺性,减小了难变形区,减小了变形力,减少了原材料消耗0.15 kg /件,提高了合格品率,提高了锻造效率(减少打击次数3~5锤次/件),提高了锻模使用寿命至少1倍,以及降低了锻模与锻件成本等。结论最终获得的喷油器体锻模,结构高紧凑又强度足够,使用性能优越,可为类似锻模设计和实际生产提供了有力的参考依据。

  19. Initial cytotoxicity of novel titanium alloys.

    Science.gov (United States)

    Koike, M; Lockwood, P E; Wataha, J C; Okabe, T

    2007-11-01

    We assessed the biological response to several novel titanium alloys that have promising physical properties for biomedical applications. Four commercial titanium alloys [Super-TIX(R) 800, Super-TIX(R) 51AF, TIMETAL(R) 21SRx, and Ti-6Al-4V (ASTM grade 5)] and three experimental titanium alloys [Ti-13Cr-3Cu, Ti-1.5Si and Ti-1.5Si-5Cu] were tested. Specimens (n = 6; 5.0 x 5.0 x 3.0 mm(3)) were cast in a centrifugal casting machine using a MgO-based investment and polished to 600 grit, removing 250 mum from each surface. Commercially pure titanium (CP Ti: ASTM grade 2) and Teflon (polytetrafluoroethylene) were used as positive controls. The specimens were cleaned and disinfected, and then each cleaned specimen was placed in direct contact with Balb/c 3T3 fibroblasts for 72 h. The cytotoxicity [succinic dehydrogenase (SDH) activity] of the extracts was assessed using the MTT method. Cytotoxicity of the metals tested was not statistically different compared to the CP Ti and Teflon controls (p > 0.05). These novel titanium alloys pose cytotoxic risks no greater than many other commonly used alloys, including commercially pure titanium. The promising short-term biocompatibility of these Ti alloys is probably due to their excellent corrosion resistance under static conditions, even in biological environments.

  20. TEFLON VS TITANIUM PROSTHESES IN STAPES SURGERY

    Directory of Open Access Journals (Sweden)

    Rajesh Vishwakarma

    2014-04-01

    Full Text Available BACKGROUND: Otosclerosis is one of the most leading causes of conductive hearing loss with intact tympanic membrane in adults. Stapes prostheses have seen many changes in its shape, design and material. Both Teflon and Titanium prostheses used in this study having different method of application are reviewed in detail. OBJECTIVE: To compare the outcomes of use of Teflon and Titanium prostheses in stapedotomy surgery in patients with conductive hearing loss. STUDY DESIGN: Prospective study SETTING: Tertiary referral centre METHODS: A prospective study of 50 patients of otosclerosis, who underwent stapedotomy at B.J.Medical College, Civil Hospital, Ahmedabad, with Teflon/Titanium prostheses, from June 2009-February 2012 was done. Follow up was done for a minimum period of 6 months. Revision cases were excluded. A comparison of prostheses was concluded by differences in AB (Air Bone Gap. RESULT: Postoperative ABG of 20db or less was seen in 96% in both groups. The mean postoperative ABGap was 8.2 dB and 11.5 dB for Teflon and Titanium group respectively. There was no statistically significance difference noted in ABGap between Teflon and Titanium pistons at 95% confidence limit at P<0.05. There was significant improvement of AC thresholds at each frequency except for above 4 kHz, in postoperative period. CONCLUSION: Both prostheses provide equal benefit to patients and there is no statistically significant difference between the uses of Teflon/Titanium prostheses. Long term results are still to be analyzed.

  1. 锻造对TiC钢结硬质合金性能的影响%Influences of forging on mechanical properties of steel bonded titanium carbide

    Institute of Scientific and Technical Information of China (English)

    熊拥军; 李溪滨; 刘如铁; 赵福安

    2005-01-01

    对用粉末冶金方法制备的Fe-3.0Cr-3.0Mo-0.4Ni-33TiC钢结硬质合金进行锻造, 并测定了锻造前、后合金的密度、硬度和抗弯强度, 以研究锻造对该合金性能的影响. 结果表明: 采用锻模锻造较自由锻造能更有效地防止锻造过程中开裂现象的产生. 经过锻造, 合金烧结后存在的组织缺陷被部分消除, 部分TiC颗粒从连接处被破碎, 这种现象在边缘区域较中心区域表现更为明显, 锻造后合金的密度、硬度和抗弯强度明显提高.

  2. Microstructure of alumina-matrix composites reinforced with nanometric titanium and titanium carbide dispersions

    Directory of Open Access Journals (Sweden)

    Elizabeth Refugio-García

    2012-12-01

    Full Text Available The synthesis of alumina (Al2O3-composites having different amount of very fine titanium and titanium carbide reinforcement-particles has been explored. Two experimental steps have been set for the synthesis; the first step consisted of the pressureless-sintering of Al2O3-titanium powders which were thoroughly mixed under high energy ball-milling and through the second step it was induced the formation of titanium carbide during different times at 500 ºC by the cementation packing process. SEM and EDS analysis of the microstructures obtained in both sintered and cemented bodies were performed in order to know the effect of the activated carbon used as cementing agent on the titanium for each studied composite. It was observed that a titanium carbide layer growth from the surface into the bulk and reaches different depth as the titanium content in the composites increases. On the other hand, the use of ductile titanium notably enhanced density level and fracture toughness of the composites.

  3. Patterning of periodic high-aspect-ratio nanopores in anatase titanium dioxide from titanium fluoride hydrolysis.

    Science.gov (United States)

    Tevis, Ian D; Stupp, Samuel I

    2011-05-01

    We report straight pores in titanium dioxide produced by a pattern transfer method with titanium fluoride hydrolysis. The resulting films on fluorine-doped tin oxide had pores with diameters of 30 nm and depths of 500 nm, corresponding to aspect ratios of 1:17.

  4. Oxidation resistant coating for titanium alloys and titanium alloy matrix composites

    Science.gov (United States)

    Brindley, William J. (Inventor); Smialek, James L. (Inventor); Rouge, Carl J. (Inventor)

    1992-01-01

    An oxidation resistant coating for titanium alloys and titanium alloy matrix composites comprises an MCrAlX material. M is a metal selected from nickel, cobalt, and iron. X is an active element selected from Y, Yb, Zr, and Hf.

  5. Three-dimensional Numerical Simulation and Experimental Analysis of Austenite Grain Growth Behavior in Hot Forging Processes of 300M Steel Large Components

    Institute of Scientific and Technical Information of China (English)

    Jiao LUO; Ying-gang LIU; Miao-quan LI

    2016-01-01

    The microstructure models were integrated into finite element (FE)code,and a three-dimensional (3D) FE analysis on the entire hot forging processes of 300M steel large components was performed to predict the distri-butions of effective strain,temperature field and austenite grain size.The simulated results show that the finest grains distribute in the maximum effective strain region because large strain induces the occurrence of dynamic re-crystallization.However,coarse macro-grains appear in the minimum effective strain region.Then,300M steel forg-ing test was performed to validate the results of FE simulation,and microstructure observations and quantitative analysis were implemented.The average relative difference between the calculated and experimental austenite grain size is 7.5 6%,implying that the present microstructure models are reasonable and can be used to analyze the hot forging processes of 300M steel.

  6. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  7. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  8. Forging Performance Comparison of New Composite Surface-anvil%新型复合曲面型砧的锻造性能比较

    Institute of Scientific and Technical Information of China (English)

    李静; 孟祥龙; 陈荣强; 于晶晶

    2011-01-01

    Taking the large-scale steel ingot forging process as study object, through theory modeling and numerical imulation, the uniformity of the heavy forging distortion was researched; through comparing the forging effect between V swage block and compound surface swage block, the forging's internal stress and strain condition was discussed. The results show that the compound surface swage block in the forging structure and property optimization has superiority, which can enable the large-scale forging core to obtain very well compactive effort, effectively eliminate the segregation, shrink and porosity flaw that appears in the steel ingot interior, also can make the large-scale forging surface's metal flow under very good control, and eliminate the difficult deformation range in the forging process.%以大型钢锭锻造过程为研究对象,通过理论建模和数值模拟,对大锻件变形的均匀性进行研究,将新型复合曲面型砧和传统V型砧的锻造结果进行比较,以求技出在用不同砧子进行锻造时,锻件内部的应力、应变状态.结果表明,复合曲面型砧在锻件组织性能优化上具有优势,其不但能使大型锻件心部得到很好的压实效果,有效地消除了钢锭内部出现的偏析、疏松及缩孔缺陷,而且大型锻件表面金属变形也能得到很好的控制,消除了锻造过程中的难变形区.

  9. HPPMS (Cr1-xAlx)N WSy Coatings for the Application in Dry Cold Forging of Steel: Sythesis and Raman Characterization

    OpenAIRE

    Bobzin, Kirsten

    2016-01-01

    Lubricants are applied to reduce friction between workpieces and forming tools in cold forging processes. There is a strong demand to avoid lubricants due to economic, ecological and legislative aspects. PVD coatings took over the tasks of lubricants in numerous applications in the recent years. They may enormously reduce tool and workpiece wear in cold forging or deliver special functions even in the absence of lubricants. However, the abdication of lubricants goes along with the requirement...

  10. Creating nanoshell on the surface of titanium hydride bead

    Directory of Open Access Journals (Sweden)

    PAVLENKO Vyacheslav Ivanovich

    2016-12-01

    Full Text Available The article presents data on the modification of titanium hydride bead by creating titanium nanoshell on its surface by ion-plasma vacuum magnetron sputtering. To apply titanium nanoshell on the titanium hydride bead vacuum coating plant of multifunctional nanocomposite coatings QVADRA 500 located in the center of high technology was used. Analysis of the micrographs of the original surface of titanium hydride bead showed that the microstructure of the surface is flat, smooth, in addition the analysis of the microstructure of material surface showed the presence of small porosity, roughness, mainly cavities, as well as shallow longitudinal cracks. The presence of oxide film in titanium hydride prevents the free release of hydrogen and fills some micro-cracks on the surface. Differential thermal analysis of both samples was conducted to determine the thermal stability of the initial titanium hydride bead and bead with applied titanium nanoshell. Hydrogen thermal desorption spectra of the samples of the initial titanium hydride bead and bead with applied titanium nanoshell show different thermal stability of compared materials in the temperature range from 550 to 860о C. Titanium nanoshells applied in this way allows increasing the heat resistance of titanium hydride bead – the temperature of starting decomposition is 695о C and temperature when decomposition finishes is more than 1000о C. Modified in this way titanium hydride bead can be used as a filler in the radiation protective materials used in the construction or upgrading biological protection of nuclear power plants.

  11. Defining a method of evaluating die life performance by using finite element models (FEM) and a practical open die hot forging method

    Science.gov (United States)

    Marashi, J.; Foster, J.; Zante, R.

    2016-10-01

    Die wear, which is defined as a surface damage or removal of material from one or both of two solid surfaces in a sliding, rolling or impact motion relative to one another, is considered the main cause of tool failure. Wear is responsible for 70% of tool failure and a potential source of high costs; as much as 30% per forging unit in the forging industries [1]. This paper presents a unique wear prediction and measurement method for open die forging using a modified Archard equation, 3D FE simulation (to represent the actual forging process precisely) and an industrial scale forging trial. The proposed tool and experimental design is aimed at facilitating a cost effective method of tool wear analysis and to establish a repeatable method of measurement. It creates a platform to test different type of lubricants and coatings on industrial scale environment. The forging trial was carried out using 2100T Schuler Screw press. A full factorial experiment design was used on 3D simulation to identify the process setting for creating a measurable amount of tool wear. Wear prediction of 28.5 µm based on the simulation correlated with both Infinite Focus Optical Microscope and Coordinate Measuring Machine (CMM) measurement results of the practical trial. Thermal camera reading showed temperature raise on the area with maximum wear, which suggests that increase in contact time, causes thermal softening on tool steel. The measurement showed that abrasive wear and adhesive wear are dominant failure modes on the tool under these process conditions.

  12. Influence of Hot forging on Tribological behavior of Al6061-TiB2 In-situ composites

    Science.gov (United States)

    Pradeep kumar, G. S.; Keshavamurthy, R.; kuppahalli, Prabhakar; kumari, Prachi

    2016-09-01

    Al6061-TiB2 metal matrix composite was fabricated by stir casting technique via in-situ reaction, using mixture of Al6061 alloy, Potassium tetraflouroborate salt (KBF4) and tetraflourotitanate (K2TiF6). The cast composites were processed to hot forging, SEM studies; X- ray Diffraction studies (XRD), Microhardness and Dry friction and wear tests. Pin on disc type machine was used to perform tribological tests over a load range of 20-100N and sliding velocities of 0.314-1.57m/s. SEM and XRD studies confirms formation of fine in-situ TiB2 particles. Composites exhibit higher Microhardness, improved wear resistance and Lower COF with formation of TiB2 particles when compared with the unreinforced alloy. Compared to cast alloy and its Composites, forged alloy and its composites show superior Tribological behavior under similar test conditions.

  13. 轴承锻件整径工装改进%Improvement of repair diameter tooling for bearing forging

    Institute of Scientific and Technical Information of China (English)

    单晓伟; 常玉滨

    2016-01-01

    The repair diameter process for bearing forging outer ring and inner ring generally performed on different machines. For saving machines, one maching was used to repair diameter of bearing forging inner ring and outer ring, but wasting time and strength when replacement products. In view of the existing problems, the repair diameter tooling was improved to enhance production efifciency and machine utilization.%轴承锻件外圈和内圈整径工序一般在不同机床上进行。为节省机床,准备用一台机床对内、外圈整径,但换活时费时费力。针对存在的问题,改进了整径工装,提高了生产效率和机床利用率。

  14. Amorphous titanium-oxide supercapacitors

    Science.gov (United States)

    Fukuhara, Mikio; Kuroda, Tomoyuki; Hasegawa, Fumihiko

    2016-10-01

    The electric capacitance of an amorphous TiO2-x surface increases proportionally to the negative sixth power of the convex diameter d. This occurs because of the van der Waals attraction on the amorphous surface of up to 7 mF/cm2, accompanied by extreme enhanced electron trapping resulting from both the quantum-size effect and an offset effect from positive charges at oxygen-vacancy sites. Here we show that a supercapacitor, constructed with a distributed constant-equipment circuit of large resistance and small capacitance on the amorphous TiO2-x surface, illuminated a red LED for 37 ms after it was charged with 1 mA at 10 V. The fabricated device showed no dielectric breakdown up to 1,100 V. Based on this approach, further advances in the development of amorphous titanium-dioxide supercapacitors might be attained by integrating oxide ribbons with a micro-electro mechanical system.

  15. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    Science.gov (United States)

    Ram Prabhu, T.

    2016-04-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  16. Studies of the quality and cost-effectiveness of a novel conceptof open-die forged powerplant main shaft

    Directory of Open Access Journals (Sweden)

    P. Skubisz

    2015-04-01

    Full Text Available An innovatory concept of open-die forging of windmill main shaft is described. Comparative study of the new technology based on the concept of cogging hollow shaft on mandrel featuring material savings and higher quality of a finished part versus traditional production chain of this component is presented, indicating benefits and technological setbacks of industrial implementation. Results of industrial sampling aided with numerical simulation form guidelines for technological realization.

  17. Contribution to the history of technology and weaponry: experimental forging of arrowheads using ancient iron bars

    Directory of Open Access Journals (Sweden)

    Renoux, Guillaume

    2009-12-01

    Full Text Available This study is devoted to experiments for defining the forging conditions of roman iron ingots (bars; its purpose is to obtain various arrow heads similar to those issued from the famous site of Uxellodunum (Le Puy d’Issolud, Lot, the last fight of Caesar in Gaul. The main part of work is realized with currency bars found in loads of roman shipwrecks, in Mediterranean Sea, near Les Saintes-Maries-de-la-Mer; two smaller bars are issued from the Pyrenean site of Le Couperé, near Saint-Bertrand-de-Comminges. Effects of the various parameters of forging conditions on metal are analyzed by optical microscopy; they let to reach the different typologies and microstructural features observed with antique arrow heads.

    Cette étude porte sur la recherche des conditions de forgeage optimales ayant conduit à la réalisation de pointes de flèche diverses, identiques à celles dont on dispose pour l’époque antique, parfois en grande abondance, comme cela est le cas pour le site du siège d’Uxellodunum, au Puy d’Issolud (Lot. L’expérimentation a été conduite avec le concours d’un taillandier spécialiste de la restitution d’armes anciennes. L’originalité du travail porte sur le choix du forgeage de barres archéologiques issues des épaves gisant au large des Saintes-Maries-de-la-Mer, en Méditerranée, et des fouilles du Couperé à Saint Bertrand de Comminges, dans les Pyrénées. La caractérisation métallographique préalable de ces barres nous a permis de suivre l’incidence des conditions de forgeage sur la microstructure des pointes de flèche réalisées. Les principaux faciès typologiques et microstructuraux des flèches antiques ont été reproduits, permettant ainsi d’affiner la connaissance technique du protocole de forgeage du fer, au début de notre ère.

  18. Advances of Titanium Alloys and Its Biological Surface Modification

    Institute of Scientific and Technical Information of China (English)

    XU Ke-wei; HUANG Ping

    2004-01-01

    This paper reviews the past, present and future of surface modification of titanium alloy from the point of view of preparation of hard tissue replacement implants. The development of titanium alloy is also described.

  19. Colloidal Plasmonic Titanium Nitride Nanoparticles: Properties and Applications

    DEFF Research Database (Denmark)

    Guler, Urcan; Suslov, Sergey; Kildishev, Alexander V.;

    2015-01-01

    Optical properties of colloidal plasmonic titanium nitride nanoparticles are examined with an eye on their photothermal and photocatalytic applications via transmission electron microscopy and optical transmittance measurements. Single crystal titanium nitride cubic nanoparticles with an average...

  20. Thermodynamics Behavior of Titanium for BOF Smelting Bearing Steel

    Institute of Scientific and Technical Information of China (English)

    LIU Yue; WU Wei; LIU Liu; LIU Ming; LI Yang-zhou

    2006-01-01

    When titanium element appears in bearing steel, it is very easy to create titanium nitride inclusion, which reduces the fatigue life of bearing steel. Based on the production data of bearing steel produced by BOF, it is found that the titanium takes its source in bearing steel; the factors affecting titanium content, and the thermodynamics behavior of titanium under smelting condition were studied. The results show that the prime reasons of titanium content increment are the soluble aluminum content and the titanium oxide of slag. The comparison between the experimental data and theoretical ones shows that there is a big declination when the soluble aluminum content of steel is higher, which is caused by the nonequilibrium reaction of slag and steel. The apparent equilibrium distribution coefficient of titanium between slag and steel is obtained by use of experimental data.

  1. Engineering titanium surfaces for improving osteointegration

    Science.gov (United States)

    Lu, Xiong

    Titanium is one of the most important metallic biomedical materials in clinical applications. One of the key issues for successful application of titanium is the interaction at the interface between the titanium and the bone. The present study focuses on improving the surfaces of titanium to achieve better capability to bond with natural bone (i.e. better osteointegration). The objectives of this work include: (1) Developing microfabrication methods to produce micropatterns on titanium surfaces for promoting osteointegration; (2) Studying the calcium phosphate (Ca-P) formation on the chemical treated titanium surface and elucidating the mechanism of precipitation theoretically; and (3) Evaluating osteoconductivity of engineering titanium surfaces in vitro and in vivo. Through mask electrochemical micromachining (TMEMM), jet electrochemical micromachining (Jet-EMM) and the confined etchant layer technique (CELT) were attempted to produce micropatterns on titanium surfaces. TMEMM has a high etching rate and good reproducibility and was used to produce micro-hole arrays on Ti plates for in vivo testing. The driving force and nucleation rate of Ca-P precipitation in simulated body fluid (SBF) were analyzed based on the classical crystallization theory. SBF supersaturation with respect to HA, OCP and DCPD (dicalcium phosphate) was carefully calculated, considering all the association/dissociation reactions of related ion groups in SBF. The analysis indicates that the nucleation rate of OCP is substantially higher than that of HA, while HA is most thermodynamically stable in SBF. DCPD precipitation is thermodynamically impossible in normal SBF, unless calcium and phosphate ion concentrations of SBF increase. Osteoconduction of Ti6Al4V surfaces under various conditions, including micro-patterned, alkali-treated, micro-patterned plus alkali-treated, and surfaces without any treatment, was evaluated. TMEMM was used to fabricate micro-hole arrays on the titanium alloy

  2. Effect of Nano-Scale and Micro-Scale Yttria Reinforcement on Powder Forged AA-7075 Composites

    Science.gov (United States)

    Joshi, Tilak C.; Prakash, U.; Dabhade, Vikram V.

    2016-05-01

    The present investigation deals with the development of AA-7075 metal matrix composites reinforced with nano yttria particles (0.1 to 3 vol.%) and micron yttria particles (1 to 15 vol.%) by powder forging. Matrix powders (AA-7075) and reinforcement powders (yttria) were blended, cold compacted, sintered under pure nitrogen, and finally hot forged in a closed floating die. The hot forged samples were artificially age hardened at 121 °C for various time durations to determine the peak aging time. The mechanical properties in the peak-aged condition as well as density and microstructure were determined and correlated with the reinforcement size and content. The nano composites exhibited a well-densified structure as well as better hardness and tensile/compressive strength as compared to micro-scale composites. The mechanical properties in nano-scale composites peaked at 0.5 vol.% yttria addition while for micro-scale composites these properties peaked at 5 vol.% yttria addition.

  3. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Science.gov (United States)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-02-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  4. Effect of solution treatment on the fatigue behavior of an as-forged Mg-Zn-Y-Zr alloy

    Science.gov (United States)

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Han, E. H.; Dong, C.

    2016-04-01

    Through investigating and comparing the fatigue behavior of an as-forged Mg-6.7Zn-1.3Y-0.6Zr (wt.%) alloy before and after solid solution treatment (T4) in laboratory air, the effect of T4 treatment on fatigue crack initiation was disclosed. S-N curves illustrated that the fatigue strength of as-forged samples was 110 MPa, whereas the fatigue strength of T4 samples was only 80 MPa. Observations to fracture surfaces demonstrated that for as-forged samples, fatigue crack initiation sites were covered with a layer of oxide film. However, due to the coarse grain structure and the dissolution of MgZn2 precipitates, the activation and accumulation of {10–12} twins in T4 samples were much easier, resulting in the preferential fatigue crack initiation at cracked twin boundaries (TBs). Surface characterization demonstrated that TB cracking was mainly ascribed to the incompatible plastic deformation in the twinned area and nearby α-Mg matrix.

  5. Experimental Investigation and Numerical Simulation of the Grain Size Evolution during Isothermal Forging of a TC6 Alloy

    Institute of Scientific and Technical Information of China (English)

    Miaoquan LI; Shankun XUE; Aiming XIONG; Shenghui CHEN

    2005-01-01

    Hot compression was conducted at a Thermecmaster-Z simulator, at deformation temperatures of 800~1040℃, with strain rates of 0.001~50 s-1 and height reduction of 50%. Grain size of the prior α phase was measured with a Leica LABOR-LUX12MFS/ST microscope to which QUANTIMET 500 software for image analysis for quantitative metallography was linked. According to the present experimental data, a constitutive relationship for a TC6 alloy and a model for grain size of the prior α phase were established based on the Arrhenius' equation and the Yada's equation,respectively. By finite element (FE) simulation, deformation distribution was determined for isothermal forging of a TC6 aerofoil blade at temperatures of 860~940℃ and hammer velocities of 9~3000.0 mm/min. Meanwhile, the grain size of the prior α phase is simulated during isothermal forging of the TC6 aerofoil blade, by combining FE outputs with the present grain size model. The present results illustrate the grain size and its distribution in the prior α phase during the isothermal forging of the TC6 aerofoil blade. The simulated results show that the height reduction, deformation temperature, and hammer velocity have significant effects on distribution of the equivalent strain and the grain size of the prior α phase.

  6. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    Science.gov (United States)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  7. 热锻件常见缺陷及防止方法%Hot Forging Common Defects and Prevention Methods

    Institute of Scientific and Technical Information of China (English)

    曹伟; 孙福勋

    2012-01-01

    The forging quality affects directly the performance of parts and service life. The paper analyses the reason of the heating control of oxidation, improper may cause the decarburization, excessive heat or burn, internal crack, heating distributed defects, of forging process prone to filling discontent, and fold, crack defects ,points out the reasons and puts forward the concrete prevention and solutions, and has important guiding role of ensure product quality and control forgings.%锻件质量的优劣直接影响着零件的性能及使用寿命。本文对加热控制不当可能导致的氧化、脱碳、过热或过烧、内部裂纹、加热不均匀等缺陷,对锻造过程容易出现的充填不满、折叠、裂纹等缺陷进行了研究分析,指出了产生的原因,提出了具体的预防、解决方案,对保证和控制锻件产品质量具有重要的指导作用。

  8. Laser induced single spot oxidation of titanium

    Science.gov (United States)

    Jwad, Tahseen; Deng, Sunan; Butt, Haider; Dimov, S.

    2016-11-01

    Titanium oxides have a wide range of applications in industry, and they can be formed on pure titanium using different methods. Laser-induced oxidation is one of the most reliable methods due to its controllability and selectivity. Colour marking is one of the main applications of the oxidation process. However, the colourizing process based on laser scanning strategies is limited by the relative large processing area in comparison to the beam size. Single spot oxidation of titanium substrates is proposed in this research in order to increase the resolution of the processed area and also to address the requirements of potential new applications. The method is applied to produce oxide films with different thicknesses and hence colours on titanium substrates. High resolution colour image is imprinted on a sheet of pure titanium by converting its pixels' colours into laser parameter settings. Optical and morphological periodic surface structures are also produced by an array of oxide spots and then analysed. Two colours have been coded into one field and the dependencies of the reflected colours on incident and azimuthal angles of the light are discussed. The findings are of interest to a range of application areas, as they can be used to imprint optical devices such as diffusers and Fresnel lenses on metallic surfaces as well as for colour marking.

  9. Formation of nanoscale titanium carbides in ferrite: an atomic study

    Science.gov (United States)

    Lv, Yanan; Hodgson, Peter; Kong, Lingxue; Gao, Weimin

    2016-03-01

    The formation and evolution of nanoscale titanium carbide in ferrite during the early isothermal annealing process were investigated via molecular dynamics simulation. The atomic interactions of titanium and carbon atoms during the initial formation process explained the atoms aggregation and carbides formation. It was found that the aggregation and dissociation of titanium carbide occurred simultaneously, and the composition of carbide clusters varied in a wide range. A mechanism for the formation of titanium carbide clusters in ferrite was disclosed.

  10. The Progress on Laser Surface Modification Techniques of Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    LIANG Cheng; PAN Lin; Al Ding-fei; TAO Xi-qi; XIA Chun-huai; SONG Yan

    2004-01-01

    Titanium alloy is widely used in aviation, national defence, automobile, medicine and other fields because of their advantages in lower density, corrosion resistance, and fatigue resistance etc. As titanium alloy is higher friction coefficients, weak wear resistance, bad high temperature oxidation resistance and lower biocompatibility, its applications are restricted. Using laser surface modification techniques can significantly improve the surface properties of titanium alloy. a review is given for progress on laser surface modification techniques of titanium alloy in this paper.

  11. Plasma Induced Grafting of PMMA onto Titanium Dioxide Powder

    Institute of Scientific and Technical Information of China (English)

    Zhong Shaofeng; Meng Yuedong; Ou Qiongrong; Xu Xu

    2005-01-01

    Grafting of polymer of methyl methacrylate (PMMA) onto titanium dioxide powder is investigated in this paper. The graft polymerization reaction is induced by dielectric-barrierdischarge produced N2 plasma treatment of titanium dioxide surfaces. IR, XPS and TGA results show that PMMA is grafted onto the surfaces of titanium dioxide powder. And crystal structure of the titanium dioxide powder observed with XRD spectra is unchanged after plasma graft polymerization.

  12. Solvolysis of titanium tetrachloride in non-aqueous media as a method for producing titanium dioxide particles of different morphology

    OpenAIRE

    A. M Nemeryuk; M. M Lylina

    2015-01-01

    The processes of solvolysis of titanium tetrachloride in nonaqueous media were studied. The influence of the conditions of solvolysis on the size and morphology of the particles of titanium dioxide produced have been described.

  13. Individual prefabricated titanium implants and titanium mesh in skull base reconstructive surgery. A report of cases.

    Science.gov (United States)

    Schipper, J; Ridder, G J; Spetzger, U; Teszler, C B; Fradis, M; Maier, W

    2004-05-01

    Titanium implants can be shaped by traditional hand forming, press shaping, modular construction by welding, construction on full-size models shaped from CT coordinates and, most recently, by computer-assisted design and computer-assisted manufacturing (CAD/CAM) that consist in the direct prefabrication of individual implants by milling them out of a solid block of titanium. The aim of our study was to present a set of preliminary cases of an ongoing program of reconstructive procedures of the skull base using titanium implants. The subjects underwent ablative procedures of the skull base with reconstruction either by titanium mesh or individual prefabricated CAD/CAM implants. Six patients have been operated on successfully since 2000: two received prefabricated CAD/CAM titanium plates and four others underwent reconstruction with titanium mesh. The stability of CAD/CAM plates is superior to that of mesh, thus it is more useful in reconstructing large lesions of the frontal skull base and the temporal and occipital bones. Titanium mesh was successfully used for defects smaller than 100 cm(2) or where selected viscerocranial defects are complicated in design and less reproducible by CAD/CAM. The intraoperative design, shaping and adjustment characteristic of titanium mesh can be dispensed with when CAD/CAM implants are used. The 3-D data set used in the CAD/CAM process also operates in the navigated simulation and planning of the ablation contours, the latter being of great assistance in establishing the optimal future defect. As a disadvantage, CAD/CAM technology is more expensive than titanium mesh, and the process is time-consuming as it is carried out in advance of surgery.

  14. Enhancing osseointegration using surface-modified titanium implants

    Science.gov (United States)

    Yang, Y.; Oh, N.; Liu, Y.; Chen, W.; Oh, S.; Appleford, M.; Kim, S.; Kim, K.; Park, S.; Bumgardner, J.; Haggard, W.; Ong, J.

    2006-07-01

    Osseointegrated dental implants are used to replace missing teeth. The success of implants is due to osseointegration or the direct contact of the implant surface and bone without a fibrous connective tissue interface. This review discusses the enhancement of osseointegration by means of anodized microporous titanium surfaces, functionally macroporous graded titanium coatings, nanoscale titanium surfaces, and different bioactive factors.

  15. Array of titanium dioxide nanostructures for solar energy utilization

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Xiaofeng; Parans Paranthaman, Mariappan; Chi, Miaofang; Ivanov, Ilia N; Zhang, Zhenyu

    2014-12-30

    An array of titanium dioxide nanostructures for solar energy utilization includes a plurality of nanotubes, each nanotube including an outer layer coaxial with an inner layer, where the inner layer comprises p-type titanium dioxide and the outer layer comprises n-type titanium dioxide. An interface between the inner layer and the outer layer defines a p-n junction.

  16. Corrosion behavior of titanium wires: An in vitro study

    Directory of Open Access Journals (Sweden)

    Thakur Prasad Chaturvedi

    2012-01-01

    Results: The results showed degradation of titanium wires by electrochemical attack when they were placed in the hostile electrolytic environments provided in the experiments. Surface analysis of titanium wires showed pitting and localized attacks on the surface. Pitting corrosion was found in the titanium wires.

  17. Asymmetric Catalytic Reactions Catalyzed by Chiral Titanium Complexes

    Institute of Scientific and Technical Information of China (English)

    FENG XiaoMing

    2001-01-01

    @@ Chiral titanium complexes is very importance catalyst to asymmetric catalytic reactions. A series of catalytic systems based on titanium-chiral ligands complexes has been reported. This presentation will discuss some of our recent progress on asymmetric catalytic reactions catalyzed by chiral titanium complexes.

  18. Asymmetric Catalytic Reactions Catalyzed by Chiral Titanium Complexes

    Institute of Scientific and Technical Information of China (English)

    FENG; XiaoMing

    2001-01-01

    Chiral titanium complexes is very importance catalyst to asymmetric catalytic reactions. A series of catalytic systems based on titanium-chiral ligands complexes has been reported. This presentation will discuss some of our recent progress on asymmetric catalytic reactions catalyzed by chiral titanium complexes.  ……

  19. China Customs Removed the Import Tax on Titanium Slag

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    <正>The long waited solution to the problem relating to the import of titanium slag has finally resolved. According to China Customs report, the import of titanium slag no longer requires tax payment as from January 1, 2007. This decision will help with the healthy development of China’s titanium industry and increase China’s competitiveness in the international marketplace.

  20. Applications of Titanium Dioxide Photocatalysis to Construction Materials

    CERN Document Server

    Ohama, Yoshihiko

    2011-01-01

    Titanium dioxide photocatalysis is based on the semiconducting nature of its anatase crystal type. Construction materials with titanium photocatalyst show performances of air purification, self-cleaning, water purification, antibacterial action. This book describes principles of titanium dioxide photocatalysis, its applications to cementitious and noncementitious materials, as well as an overview of standardization of testing methods.

  1. Development and application of titanium alloy casting technology in China

    Institute of Scientific and Technical Information of China (English)

    NAN Hai; XIE Cheng-mu; ZHAO Jia-qi

    2005-01-01

    The development and research of titanium cast alloy and its casting technology, especially its application inaeronautical industry in China are presented. The technology of molding, melting and casting of titanium alloy, casting quality control are introduced. The existing problems and development trend in titanium alloy casting technology are also discussed.

  2. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    Science.gov (United States)

    Toland, Ronald; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    In spite of its baseline mechanical stress relief, aluminum 6061-T651 harbors some residual stress that may relieve and distort mirror figure to unacceptable levels at cryogenic operating temperatures unless relieved during fabrication. Cryogenic instruments using aluminum mirrors for both ground-based and space IR astronomy have employed a variety of heat treatment formulae, with mixed results. We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(TM) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  3. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    Science.gov (United States)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  4. Quantifying performance of ultrasonic immersion inspection using phased arrays for curvilinear disc forgings

    Science.gov (United States)

    Brown, Roy H.; Dobson, Jeff; Pierce, S. Gareth; Dutton, Ben; Collison, Ian

    2017-02-01

    Use of full-matrix capture (FMC), combined with the total focusing method (TFM), has been shown to provide improvements to flaw sensitivity within components of irregular geometry. Ultrasonic immersion inspection of aerospace discs requires strict specifications to ensure full coverage - one of which is that all surfaces should be machined flat. The ability to detect defects through curved surfaces, with an equivalent sensitivity to that obtained through flat surfaces could bring many advantages. In this work, the relationship between surface curvature and sensitivity to standard defects was quantified for various front wall radii. Phased array FMC immersion inspection of curved components was simulated using finite element modelling, then visualized using surface-compensated focusing techniques. This includes the use of BRAIN software developed at the University of Bristol for production of TFM images. Modelling results were compared to experimental data from a series of test blocks with a range of curvatures, containing standard defects. The sensitivity to defects is evaluated by comparing the performance to conventional methods. Results are used to highlight the benefits and limitations of these methods relating to the application area of aerospace engine disc forgings.

  5. The evolving role of health educators in advancing patient safety: forging partnerships and leading change.

    Science.gov (United States)

    Mercurio, Annette

    2007-04-01

    At least 1.5 million preventable injuries because of adverse drug events occur in the United States each year, according to an Institute of Medicine report. IOM and other organizations at the forefront of health care improvement emphasize that stronger partnerships between patients, their families, and health care providers are necessary to make health care safer. Health educators possess a skill set and an ethical framework that effectively equip them to advance patient and family-centered care and contribute in other significant ways to a safer health care system. Health educators in clinical settings are playing varied and significant roles in advancing patient safety. They are removing barriers to clear communication and forging partnerships between patients, their families, and staff. Health educators are leading patient safety culture change within their institutions and contributing to the shift from provider-centric to patient-centric systems. To expand their impact in improving patient safety, health educators in clinical settings are participating in public awareness campaigns. In seeking to enhance patient safety, health educators face a number of challenges. To successfully manage those, health educators must expand their knowledge, broaden connections, and engage patients and families in meaningful ways.

  6. An investigation of deformed microstructure and mechanical properties of Zircaloy-4 processed through multiaxial forging

    Energy Technology Data Exchange (ETDEWEB)

    Fuloria, Devasri; Nageswararao, P. [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India); Department of Engineering Design, Indian Institute of Technology Madras, Chennai 600036 (India); Jha, S. [Nuclear Fuel Complex Limited, Hyderabad 501301 (India); Srivastava, D. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 40085 (India)

    2016-04-15

    In the present work, the mechanical behavior of Zircaloy-4 subjected to various deformation strains by multiaxial forging (MAF) at cryogenic temperature (CT) was investigated. The alloy was strained up to different number of cycles, viz., 6 cycles, 9 cycles, and 12 cycles at cumulative strains of 2.96, 4.44, and 5.91, respectively. The mechanical properties of the alloy were investigated by performing the universal tensile test and the Vickers hardness test. Both the test showed improvement in the ultimate tensile strength and hardness value by 51% and 26%, respectively, at the highest cumulative strain of 5.91. The electron backscattered diffraction (EBSD) measurement and transmission electron microscopy (TEM) were used for analyzing the deformed microstructure. The microstructures of the alloy underwent deformation at various cumulative strains/cycles showed grain refinement with the evolution of shear and twin bands that were highest for the alloy deformed at the highest number of cycles. The effective grain refinement was due to twins formation and their intersection, which led to the improvement in mechanical properties of the MAFed alloy, as observed in the present work. - Highlights: • Zircaloy-4 was subjected to MAF at cryogenic temperature. • Microstructural evolution was studied through EBSD and TEM. • Deformed microstructure was marked with various types of twinning and shear banding. • Twins formations are responsible for effective grain refinement and enhanced mechanical properties.

  7. Texture evolution in upset-forged P/M and wrought tantalum: Experimentation and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Bingert, J.F.; Desch, P.B.; Bingert, S.R.; Maudlin, P.J.; Tome, C.N.

    1997-11-01

    Preferred orientations in polycrystalline materials can significantly affect their physical and mechanical response through the retention of anisotropic properties inherent to the single crystal. In this study the texture evolution in upset-forged PIM and wrought tantalum was measured as a function of initial texture, compressive strain, and relative position in the pressing. A <001>/<111> duplex fiber texture parallel to the compression axis was generally observed, with varying degrees of a radial component evident in the wrought material. The development of deformation textures derives from restricted crystallographic slip conditions that generate lattice rotations, and these grain reorientations can be modeled as a function of the prescribed deformation gradient. Texture development was simulated for equivalent deformations using both a modified Taylor approach and a viscoplastic self-consistent (VPSC) model. A comparison between the predicted evolution and experimental results shows a good correlation with the texture components, but an overly sharp prediction at large strains from both the Taylor and VPSC models.

  8. DETERMINATION OF THE OPTIMAL TEMPERING TEMPERATURE IN HARD FACING OF THE FORGING DIES

    Directory of Open Access Journals (Sweden)

    Milan Mutavdžić

    2012-06-01

    Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures.

  9. Determination of the optimal tempering temperature in hard facing of the forging dies

    Directory of Open Access Journals (Sweden)

    Milan Mutavdžić

    2012-05-01

    Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures. 

  10. Microstructural, mechanical, corrosion and cytotoxicity characterization of the hot forged FeMn30(wt.%) alloy.

    Science.gov (United States)

    Čapek, Jaroslav; Kubásek, Jiří; Vojtěch, Dalibor; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-01-01

    An interest in biodegradable metallic materials has been increasing in the last two decades. Besides magnesium based materials, iron-manganese alloys have been considered as possible candidates for fabrication of biodegradable stents and orthopedic implants. In this study, we prepared a hot forged FeMn30 (wt.%) alloy and investigated its microstructural, mechanical and corrosion characteristics as well as cytotoxicity towards mouse L 929 fibroblasts. The obtained results were compared with those of iron. The FeMn30 alloy was composed of antiferromagnetic γ-austenite and ε-martensite phases and possessed better mechanical properties than iron and even that of 316 L steel. The potentiodynamic measurements in simulated body fluids showed that alloying with manganese lowered the free corrosion potential and enhanced the corrosion rate, compared to iron. On the other hand, the corrosion rate of FeMn30 obtained by a semi-static immersion test was significantly lower than that of iron, most likely due to a higher degree of alkalization in sample surrounding. The presence of manganese in the alloy slightly enhanced toxicity towards the L 929 cells; however, the toxicity did not exceed the allowed limit and FeMn30 alloy fulfilled the requirements of the ISO 10993-5 standard.

  11. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    Science.gov (United States)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2016-10-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  12. Titanium carbide nanocrystals in circumstellar environments.

    Science.gov (United States)

    von Helden, G; Tielens, A G; van Heijnsbergen, D; Duncan, M A; Hony, S; Waters, L B; Meijer, G

    2000-04-14

    Meteorites contain micrometer-sized graphite grains with embedded titanium carbide grains. Although isotopic analysis identifies asymptotic giant branch stars as the birth sites of these grains, there is no direct observational identification of these grains in astronomical sources. We report that infrared wavelength spectra of gas-phase titanium carbide nanocrystals derived in the laboratory show a prominent feature at a wavelength of 20.1 micrometers, which compares well to a similar feature in observed spectra of postasymptotic giant branch stars. It is concluded that titanium carbide forms during a short (approximately 100 years) phase of catastrophic mass loss (>0.001 solar masses per year) in dying, low-mass stars.

  13. Titanium in fatigue critical military aircraft structure

    Energy Technology Data Exchange (ETDEWEB)

    Gillespie, F.

    1999-07-01

    This paper discusses the effect of fatigue requirements on titanium structure in military aircraft applications, specifically, fighter aircraft. The discussion covers how fatigue affects the design and analysis of detail parts, and how manufacturing processes affect the fatigue performance of titanium structure. Criteria for designing fighter aircraft have evolved from simple strength calculations to extremely complex computer generated analyses involving strength, durability, damage tolerance and fatigue. Fatigue life prediction is an important part of these analyses and dramatically affects the design and weight of fighter aircraft. Manufacturing processes affect fatigue performance both in a positive and negative manner. Designers must allow for the effect of these processes on titanium structure and consider the efficiency and economy of adding processes that increase fatigue life.

  14. Atom probe analysis of titanium hydride precipitates.

    Science.gov (United States)

    Takahashi, J; Kawakami, K; Otsuka, H; Fujii, H

    2009-04-01

    It is expected that the three-dimensional atom probe (3DAP) will be used as a tool to visualize the atomic scale of hydrogen atoms in steel is expected, due to its high spatial resolution and very low detection limit. In this paper, the first 3DAP analysis of titanium hydride precipitates in metal titanium is reported in terms of the quantitative detection of hydrogen. FIB fabrication techniques using the lift-out method have enabled the production of needle tips of hydride precipitates, of several tens of microns in size, within a titanium matrix. The hydrogen concentration estimated from 3DAP analysis was slightly smaller than that of the hydride phase predicted from the phase diagram. We discuss the origin of the difference between the experimental and predicted values and the performance of 3DAP for the quantitative detection of hydrogen.

  15. Potentiodynamic behaviour of mechanically polished titanium electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Camara, O.R.; DePauli, C.P.; Giordano, M.C.

    1984-08-01

    The behaviour of titanium electrodes mechanically polished and/or anodically polarized at low positive potential in solutions at constant ionic strength between pH 0.3 and 11.0 is reported. The oxide electroformation potential on a mechanically polished electrode shows a complex dependence on the bulk solution pH. This dependence is similar to that obtained through acid-base titration with titanium as the indicating electrode. The formation of hydroxo-complexes on the spontaneously formed titanium oxide offers a possible explanation for the oxide electroformation potential dependence on pH. Anodic and cathodic wide current peaks are obtained between the potential of the hydrogen evolution and that of the massive oxide electroformation; the corresponding redox system becomes evident at pH 4.0 from the first potentiodynamic cycle. An interpretation of these processes involving the participation of non stoichiometric oxides and hydrogen ions is attempted.

  16. Stainless Steel to Titanium Bimetallic Transitions

    Energy Technology Data Exchange (ETDEWEB)

    Kaluzny, J. A. [Fermilab; Grimm, C. [Fermilab; Passarelli, D. [Fermilab

    2015-01-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

  17. Genotoxicity of titanium dioxide nanoparticles

    Directory of Open Access Journals (Sweden)

    Tao Chen

    2014-03-01

    Full Text Available Titanium dioxide nanoparticles (TiO2-NPs, <100 nm are increasingly being used in pharmaceuticals and cosmetics due to the unique properties derived from their small sizes. However, their large surface-area to mass ratio and high redox potential may negatively impact human health and the environment. TiO2-NPs can cause inflammation, pulmonary damage, fibrosis, and lung tumors and they are possibly carcinogenic to humans. Because cancer is a disease involving mutation, there are a large number of studies on the genotoxicity of TiO2-NPs. In this article, we review the results that have been reported in the literature, with a focus on data generated from the standard genotoxicity assays. The data include genotoxicity results from the Ames test, in vitro and in vivo Comet assay, in vitro and in vivo micronucleus assay, sister chromatid exchange assay, mammalian cell hypoxanthine-guanine phosphoribosyl transferase gene assay, the wing somatic mutation and recombination assay, and the mouse phosphatidylinositol glycan, class A gene assay. Inconsistent results have been found in these assays, with both positive and negative responses being reported. The in vitro systems for assessing the genotoxicity of TiO2-NPs have generated a greater number of positive results than the in vivo systems, and tests for DNA and chromosome damage have produced more positive results than the assays measuring gene mutation. Nearly all tests for measuring the mutagenicity of TiO2-NPs were negative. The current data indicate that the genotoxicity of TiO2-NPs is mediated mainly through the generation of oxidative stress in cells.

  18. Method for the production of strongly adhesive films on titanium and titanium alloys with a metallization process

    Science.gov (United States)

    Hahn, H. J.

    1986-01-01

    A process for the spray-application of a strongly adhesive, thick antifriction layer on titanium and titanium alloys is proposed. The titanium/titanium alloy component to be coated is first subjected to cleaning in a pickling bath with reducing additives and sand-blasting, then coated with an intermediate layer of nickel, after which the final layer is applied. The formation of TiNi at the interface ensures strong bonding of the antifriction layer.

  19. Hydrogen storage with titanium-functionalized graphene

    CERN Document Server

    Mashoff, Torge; Tanabe, Shinichi; Hibino, Hiroki; Beltram, Fabio; Heun, Stefan

    2013-01-01

    We report on hydrogen adsorption and desorption on titanium-covered graphene in order to test theoretical proposals to use of graphene functionalized with metal atoms for hydrogen storage. At room temperature titanium islands grow with an average diameter of about 10 nm. Samples were then loaded with hydrogen, and its desorption kinetics was studied by thermal desorption spectroscopy. We observe the desorption of hydrogen in the temperature range between 400K and 700 K. Our results demonstrate the stability of hydrogen binding at room temperature and show that hydrogen desorbs at moderate temperatures in line with what required for practical hydrogen-storage applications.

  20. Local heating with titanium nitride nanoparticles

    DEFF Research Database (Denmark)

    Guler, Urcan; Ndukaife, Justus C.; Naik, Gururaj V.;

    2013-01-01

    We investigate the feasibility of titanium nitride (TiN) nanoparticles as local heat sources in the near infrared region, focusing on biological window. Experiments and simulations provide promising results for TiN, which is known to be bio-compatible.......We investigate the feasibility of titanium nitride (TiN) nanoparticles as local heat sources in the near infrared region, focusing on biological window. Experiments and simulations provide promising results for TiN, which is known to be bio-compatible....