WorldWideScience

Sample records for cemented tungsten carbide

  1. Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang, H. Y. Sohn

    2009-03-10

    This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.

  2. Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Novotny, K. [Laboratory of Atomic Spectrochemistry, Department of Chemistry, Faculty of Science, Masaryk University, Kotlarska 2, 611 37 Brno (Czech Republic)], E-mail: codl@sci.muni.cz; Stankova, A. [Laboratory of Atomic Spectrochemistry, Department of Chemistry, Faculty of Science, Masaryk University, Kotlarska 2, 611 37 Brno (Czech Republic); Haekkaenen, H.; Korppi-Tommola, J. [Department of Chemistry, University of Jyvaeskylae, P.O. BOX 35, FIN-40014 (Finland); Otruba, V.; Kanicky, V. [Laboratory of Atomic Spectrochemistry, Department of Chemistry, Faculty of Science, Masaryk University, Kotlarska 2, 611 37 Brno (Czech Republic)

    2007-12-15

    Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. The pellets were prepared by pressing the powdered material in a hydraulic press. Cemented tungsten carbides were embedded in resin for easier manipulation. Several lasers and detection systems were utilized. The Nd:YAG laser working at a basic wavelength of 1064 nm and fourth-harmonic frequency of 266 nm with a gated photomultiplier or ICCD detector HORIBA JY was used for the determination of niobium which was chosen as a model element. Different types of surrounding gases (air, He, Ar) were investigated for analysis. The ICCD detector DICAM PRO with Mechelle 7500 spectrometer with ArF laser (193 nm) and KrF laser (248 nm) were employed for the determination of niobium, titanium, tantalum and cobalt in samples under air atmosphere. Good calibration curves were obtained for Nb, Ti, and Ta (coefficients of determination r{sup 2} > 0.96). Acceptable calibration curves were acquired for the determination of cobalt (coefficient of determination r{sup 2} = 0.7994) but only for the cemented samples. In the case of powdered carbide precursors, the calibration for cobalt was found to be problematic.

  3. Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy

    International Nuclear Information System (INIS)

    Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. The pellets were prepared by pressing the powdered material in a hydraulic press. Cemented tungsten carbides were embedded in resin for easier manipulation. Several lasers and detection systems were utilized. The Nd:YAG laser working at a basic wavelength of 1064 nm and fourth-harmonic frequency of 266 nm with a gated photomultiplier or ICCD detector HORIBA JY was used for the determination of niobium which was chosen as a model element. Different types of surrounding gases (air, He, Ar) were investigated for analysis. The ICCD detector DICAM PRO with Mechelle 7500 spectrometer with ArF laser (193 nm) and KrF laser (248 nm) were employed for the determination of niobium, titanium, tantalum and cobalt in samples under air atmosphere. Good calibration curves were obtained for Nb, Ti, and Ta (coefficients of determination r2 > 0.96). Acceptable calibration curves were acquired for the determination of cobalt (coefficient of determination r2 = 0.7994) but only for the cemented samples. In the case of powdered carbide precursors, the calibration for cobalt was found to be problematic

  4. Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Novotný, K.; Staňková, A.; Häkkänen, H.; Korppi-Tommola, J.; Otruba, V.; Kanický, V.

    2007-12-01

    Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. The pellets were prepared by pressing the powdered material in a hydraulic press. Cemented tungsten carbides were embedded in resin for easier manipulation. Several lasers and detection systems were utilized. The Nd:YAG laser working at a basic wavelength of 1064 nm and fourth-harmonic frequency of 266 nm with a gated photomultiplier or ICCD detector HORIBA JY was used for the determination of niobium which was chosen as a model element. Different types of surrounding gases (air, He, Ar) were investigated for analysis. The ICCD detector DICAM PRO with Mechelle 7500 spectrometer with ArF laser (193 nm) and KrF laser (248 nm) were employed for the determination of niobium, titanium, tantalum and cobalt in samples under air atmosphere. Good calibration curves were obtained for Nb, Ti, and Ta (coefficients of determination r2 > 0.96). Acceptable calibration curves were acquired for the determination of cobalt (coefficient of determination r2 = 0.7994) but only for the cemented samples. In the case of powdered carbide precursors, the calibration for cobalt was found to be problematic.

  5. Tungsten carbide platelet-containing cemented carbide with yttrium containing dispersed phase

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li; CHEN Shu; WANG Yuan-jie; YU Xian-wang; XIONG Xiang-jun

    2008-01-01

    A fine and platelet tungsten carbide patterned structure with fine yttrium containing dispersed phase was observed in liquid phase sintered WC-20%Co-1%Y2O3 cemented carbide with ultrafine tungsten carbide and nano yttrium oxide as starting materials. By comparing the microstructures of the alloy prepared by hot-press at the temperature below the eutectic melting temperature and by conventional liquid phase sintering, it is shown that hexagonal and truncated trigonal plate-like WC grains are formed through the mechanism of dissolution-precipitation (recrystallization) at the stage of liquid phase sintering. Yttrium in the addition form of oxide exhibits good ability in inhibiting the discontinuous or inhomogeneous WC grain growth in the alloy at the stage of solid phase sintering.

  6. Enhancing the adhesion of diamond films on cobalt-cemented tungsten carbide substrate using tungsten particles via MPCVD system

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Wen Chi [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China); Wu, Yu-Shiang, E-mail: yswu@cc.cust.edu.tw [Department of Mechanical Engineering, China University of Science and Technology, 245, Sec. 3, Yen-Chiu-Yuan Road, Nankang, Taipei 11581, Taiwan (China); Chang, Hou-Cheng [Department of Electronic Engineering, China University of Science and Technology, Taipei 11581, Taiwan (China); Lee, Yuan-Haun [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China)

    2011-03-24

    Graphical abstract: Display Omitted Research highlights: > Larger particles of tungsten led to larger diamond particles with improved crystallinity, covering the specimen with increased speed. > Adhesion was indicated to be a function of the gaps between the tungsten particles. > Diamond films pretreated with tungsten particles of 2.0 {mu}m showed the highest hardness of 27.78 GPa with good crystalline. - Abstract: To increase the adhesion of diamond films and avoid the negative effects of using cobalt, previous treatments have employed tungsten particles to cover the surface of the 6 wt.% cobalt-cemented tungsten carbide (WC-Co) substrate. The surface of the tungsten particles is transformed into W{sub 2}C and WC, which attracts and traps carbon. Through the process of nucleation, the carbon forms around the tungsten particles, thereby satisfying the conditions necessary for the formation of diamond film. Using Raman spectroscopy, we determined that diamond films of good quality with excellent adhesive properties and a hardness level as high as 27.78 GPa could be produced following pretreatment with 2.0 {mu}m tungsten particles. Rockwell indentation tests indicate that addition of tungsten particles promotes the interfacial adhesion of diamond films with WC-Co substrates. We determined that using smaller tungsten particles decreased the number of gaps and cavities on the surface of the substrate, thereby enhancing the adhesion of the diamond film.

  7. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    OpenAIRE

    Kaleem Ahmad Najar; Nazir Ahmad Sheikh; Sajad Din; Mohammad Ashraf Shah

    2016-01-01

    A comparison has been documented between nanocrystalline diamond (NCD) and microcrystalline diamond (MCD) coatings deposited on cemented tungsten carbide (WC-Co) substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD) technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3...

  8. Recent Advances in the Deposition of Diamond Coatings on Co-Cemented Tungsten Carbides

    Directory of Open Access Journals (Sweden)

    R. Polini

    2012-01-01

    Full Text Available Co-cemented tungsten carbides, namely, hard metals are largely used to manufacture high wear resistant components in several manufacturing segments. Coating hard metals with superhard materials like diamond is of utmost interest as it can further extend their useful lifespan. The deposition of diamond coatings onto WC-Co can be extremely complicated as a result of poor adhesion. This can be essentially ascribed to (i the mismatch in thermal expansion coefficients between diamond and WC-Co, at the typical high temperatures inside the chemical vapour deposition (CVD chamber, generates large residual stresses at the interface; (ii the role of surface Co inside the WC-Co matrix during diamond CVD, which promotes carbon dissolution and diffusion. The present investigation reviews the techniques by which Co-cemented tungsten carbides can be treated to make them prone to receive diamond coatings by CVD. Further, it proposes interesting ecofriendly and sustainable alternatives to further improve the diamond deposition process as well as the overall performance of the coated hard metals.

  9. Adherent diamond coatings on cemented tungsten carbide substrates with new Fe/Ni/Co binder phase

    International Nuclear Information System (INIS)

    WC-Co hard metals continue to gain importance for cutting, mining and chipless forming tools. Cobalt metal currently dominates the market as a binder because of its unique properties. However, the use of cobalt as a binder has several drawbacks related to its hexagonal close-packed structure and market price fluctuations. These issues pushed the development of pre-alloyed binder powders which contain less than 40 wt.% cobalt. In this paper we first report the results of extensive investigations of WC-Fe/Ni/Co hard metal sintering, surface pretreating and deposition of adherent diamond films by using an industrial hot filament chemical vapour deposition (HFCVD) reactor. In particular, CVD diamond was deposited onto WC-Fe/Ni/Co grades which exhibited the best mechanical properties. Prior to deposition, the substrates were submitted to surface roughening by Murakami's etching and to surface binder removal by aqua regia. The adhesion was evaluated by Rockwell indentation tests (20, 40, 60 and 100 kg) conducted with a Brale indenter and compared to the adhesion of diamond films grown onto Co-cemented tungsten carbide substrates, which were submitted to similar etching pretreatments and identical deposition conditions. The results showed that diamond films on medium-grained WC-6 wt.% Fe/Ni/Co substrates exhibited good adhesion levels, comparable to those obtained for HFCVD diamond on Co-cemented carbides with similar microstructure

  10. A novel binder and binder extraction method for powder injection molding of tungsten cemented carbide

    Institute of Scientific and Technical Information of China (English)

    祝宝军; 曲选辉; 陶颖

    2003-01-01

    An improved wax-based multi-component binder and a new debinding method termed high-pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate that a critical powder loading of 65% (volume fraction) and an ideal rheological properties were obtained by the feedstock based on the binder. High debinding rate and specimens with high strength were obtained by the debinding method. Moreover, by making high temperature holding time adjustable, it makes the subsequent thermal degradation process more flexible to debinding atmosphere and carbon content of the as debinded specimens controllable. The transverse rupture strength, hardness and density of the as-sintered specimens made by an optimized PIM process are 2.48Gpa, HRA90 and 14.72g/cm3, respectively. Good shape retention and about 0.02% dimension deviation were achieved.

  11. Chemically vapour deposited diamond coatings on cemented tungsten carbides: Substrate pretreatments, adhesion and cutting performance

    International Nuclear Information System (INIS)

    Chemical vapour deposition (CVD) of diamond films onto Co-cemented tungsten carbide (WC-Co) tools and wear parts presents several problems due to interfacial graphitization induced by the binder phase and thermal expansion mismatch of diamond and WC-Co. Methods used to improve diamond film adhesion include substrate-modification processes that create a three-dimensional compositionally graded interface. This paper reviews substrate pretreatments and adhesion issues of chemically vapour deposited diamond films on WC-Co. The combined effect of pretreatments and substrate microstructure on the adhesive toughness and wear rate of CVD diamond in dry machining of highly abrasive materials was analyzed. The role of diamond film surface morphology on chip evacuation in dry milling of ceramics was also investigated by comparing feed forces of coated and uncoated mills. The overall tribological performance of diamond coated mills depended on coating microstructure and smoothness. The use of smother films did allow to reduce cutting forces by facilitating chip evacuation

  12. Processing of diamond enhanced cemented tungsten carbide insert for rock drilling

    Institute of Scientific and Technical Information of China (English)

    LIU Bao-chang; SUN You-hong; ZHANG Zu-pei

    2004-01-01

    This paper introduced the structure, component and sintering procedure of the Diamond/WC-Co composite insert fabricated by high pressure and high temper ature (HPHT) method as well as by hot pressing method. In HPHT method, to avoid breakage and delamination of the diamond layer, two transition layers were added between the most outer diamond layer and the WC-Co body. The transition layers compensate for differences in thermal expansion coefficient and elastic modulus of diamond layer and WC-Co substrate. Thus reduces the residual stress induced by cooling the inserts from sintering temperature to room temperature. In hot pressing method, to decrease sintering temperature so as to protect diamond, an active sintering process which achieved by adding nickel and phosphorus into the starting mixed powder is adopted. To increase the toughness of the inserts to resist breakage, proper amount of rare earth compound, LaNi5 and CeO2, are added into the original mixed powder, too. Laboratory tests indicated that both of the diamond enhanced inserts fabricated by HPHT method and by hot pressing method have relatively high hardness and impact toughness, while their wear resistance is about hundreds of times greater than that of conventional cemented tungsten carbide inserts. The results of field drilling test indicated that the diamond enhanced inserts can meet the demands of rotary percussion drilling.

  13. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    Directory of Open Access Journals (Sweden)

    Kaleem Ahmad Najar

    2016-06-01

    Full Text Available A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on cemented tungsten carbide (WC-Co substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 15min, under dry sliding conditions. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. The average coefficients of friction of MCD and NCD coatings decrease from 0.37 – 0.32 and 0.3 – 0.27 respectively, when the load is increased from 1–10N. However, for conventional WC-Co substrate the average coefficient of friction increases from 0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of CVD-diamond coatings and WC-Co substrate, after friction measurement were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. However, the compositional analysis for the formation of tribo-layer observed on the wear tracks of CVD-diamond coatings was confirmed using energy dispersive spectroscopy (EDS technique. Therefore, maintaining an appropriate level of normal load and using appropriate type of diamond coating, friction may be kept to some lower value to improve mechanical processes.

  14. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    Science.gov (United States)

    Zhang, Dongcan; Shen, Bin; Sun, Fanghong

    2010-02-01

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si 3N 4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  15. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Dongcan, E-mail: dczhang@sjtu.edu.cn [School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Shen Bin, E-mail: b-shen@sjtu.edu.cn [School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Sun Fanghong, E-mail: sunfanghong@sjtu.edu.cn [School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2010-02-01

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si{sub 3}N{sub 4}) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  16. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    International Nuclear Information System (INIS)

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si3N4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  17. Method to manufacture tungsten carbide

    International Nuclear Information System (INIS)

    The patent deals with an improved method of manufacturing tungsten carbide. An oxide is preferably used as initial product whose particle size and effective surface approximately corresponds to that of the endproduct. The known methods for preparing the oxide are briefly given. Carbon monoxide is passed over the thus obtained oxide particles whereby the reaction mixture is heated to a temperature at which tungsten oxide and carbon monoxide react and tungsten carbide is formed, however, below that temperature at which the tungsten-containing materials are caked or sintered together. According to the method the reaction temperature is about below 9000C. The tungsten carbide produced has a particle size of under approximately 100 A and an active surface of about 20 m2/g. It has sofar not been possible with the usual methods to obtain such finely divided material with such a large surface. These particles may be converted back to the oxide by heating in air at low temperature without changing particle size and effective surface. One thus obtains a tungsten oxide with smaller particle size and larger effective surface than the initial product. (IHOE)

  18. Analysis of tungsten carbides by X-ray fluorescence spectrometry.

    Science.gov (United States)

    Kinson, K; Knott, A C; Belcher, C B

    Five sample presentation techniques were examined for the X-ray fluorescence spectrometric analysis of tungsten carbide alloys in powder and cemented forms. Powder samples may be oxidized by air at 600 degrees before fusion (I), or preferably by lithium nitrate during fusion (II); the fusion is effected with lithium-lanthanum tetraborate followed by briquetting with graphite. Powder samples may also be blended with wax and briquetted (III). Cemented carbides are surface-prepared with silicon carbide before analysis (V). Briquettes prepared by blending carbide powder, lithium-lanthanum tetraborate and graphite (IV), give poor reproducibility, however, owing to micro-absorption effects the technique is not recommended. The determination of eight common elements in tungsten carbide is discussed and the relative standard deviations are 0.002-0.004 for major and 0.008-0.01 for minor elements. PMID:18961988

  19. Sliding wear of cemented carbides

    International Nuclear Information System (INIS)

    Cemented carbides are known to be very hard and wear resistant and are therefor often used in applications involving surface damage and wear. The wear rate of cemented carbides is often measured in abrasion. In such tests it has been shown that the wear rate is inversely dependent on the material hardness. The sliding wear is even more of a surface phenomenon than a abrasion, making it difficult to predict friction and wear from bulk properties. This paper concentrates on the sliding wear of cemented carbides and elucidates some wear mechanisms. It is especially shown that a fragmenting wear mechanism of WC is very important for the description of wear of cemented carbides. (author)

  20. Dissolution and reactive oxygen species generation of inhaled cemented tungsten carbide particles in artificial human lung fluids

    International Nuclear Information System (INIS)

    Inhalation of both cobalt (Co) and tungsten carbide (WC) particles is associated with development of hard metal lung disease (HMD) via generation of reactive oxygen species (ROS), whereas Co alone is sufficient to cause asthma via solubilization and hapten formation. We characterized bulk and aerodynamically size-separated W, WC, Co, spray dryer (pre-sintered), and chamfer grinder (post-sintered) powders. ROS generation was measured in the murine RAW 264.7 cell line using electron spin resonance. When dose was normalized to surface area, hydroxyl radical generation was independent of particle size, which suggests that particle surface chemistry may be an important exposure factor. Chamfer grinder particles generated the highest levels of ROS, consistent with the hypothesis that intimate contact of metals is important for ROS generation. In artificial extracellular lung fluid, alkylbenzyldimethylammonium chloride (ABDC), added to prevent mold growth during experiments, did not influence dissolution of Co (44.0±5.2 vs. 48.3±6.4%); however, dissolution was higher (p<0.05) in the absence of phosphate (62.0±5.4 vs. 48.3±6.4%). In artificial macrophage phagolysosomal fluid, dissolution of Co (36.2±10.4%) does not appear to be influenced (p=0.30) by the absence of glycine (29.8±2.1%), phosphate (39.6±8.6%), or ABDC (44.0±10.5%). These results aid in assessing and understanding Co and W inhalation dosimetry.

  1. Evidence of hydrogen embrittlement of tungsten carbide.

    Science.gov (United States)

    Kennedy, G C

    1978-02-01

    Tungsten carbide vessels containing materials at high temperature and high pressure are used in many laboratories. We note that any oils at medium to high temperature which can break down and liberate hydrogen cause rapid failure of the pressure vessel, whereas perfluorated kerosenes used as lubricants inside a pressure vessel give sharply increased life of the vessel. PMID:18699072

  2. Microstructural Study of Titanium Carbide Coating on Cemented Carbide

    DEFF Research Database (Denmark)

    Vuorinen, S.; Horsewell, Andy

    1982-01-01

    Titanium carbide coating layers on cemented carbide substrates have been investigated by transmission electron microscopy. Microstructural variations within the typically 5µm thick chemical vapour deposited TiC coatings were found to vary with deposit thickness such that a layer structure could be...... delineated. Close to the interface further microstructural inhomogeneities were obsered, there being a clear dependence of TiC deposition mechanism on the chemical and crystallographic nature of the upper layers of the multiphase substrate....

  3. Preparation and electrocatalytic activity of tungsten carbide and titania nanocomposite

    International Nuclear Information System (INIS)

    Graphical abstract: The electrocatalytic activity of tungsten carbide and titania nanocomposite is related to the structure, crystal phase and chemical components of the nanocomposite, and is also affected by the property of electrolyte. A synergistic effect exists between tungsten carbide and titania of the composite. Highlights: → Electrocatalytic activity of tungsten carbide and titania nanocomposite with core-shell structure. → Activity is related to the structure, crystal phase and chemical component of the nanocomposite. → The property of electrolyte affects the electrocatalytic activity. → A synergistic effect exists between tungsten carbide and titania of the composite. -- Abstract: Tungsten carbide and titania nanocomposite was prepared by combining a reduced-carbonized approach with a mechanochemical approach. The samples were characterized by X-ray diffraction, transmission electron microscope under scanning mode and X-ray energy dispersion spectrum. The results show that the crystal phases of the samples are composed of anatase, rutile, nonstoichiometry titanium oxide, monotungsten carbide, bitungsten carbide and nonstoichiometry tungsten carbide, and they can be controlled by adjusting the parameters of the reduced-carbonized approach; tungsten carbide particles decorate on the surface of titania support, the diameter of tungsten carbide particle is smaller than 20 nm and that of titania is around 100 nm; the chemical components of the samples are Ti, O, W and C. The electrocatalytic activity of the samples was measured by a cyclic voltammetry with three electrodes. The results indicate that the electrocatalytic activities of the samples are related to their crystal phases and the property of electrolyte in aqueous solution. A synergistic effect between titania and tungsten carbide is reported for the first time.

  4. Dynamic compaction of tungsten carbide powder.

    Energy Technology Data Exchange (ETDEWEB)

    Gluth, Jeffrey Weston; Hall, Clint Allen; Vogler, Tracy John; Grady, Dennis Edward

    2005-04-01

    The shock compaction behavior of a tungsten carbide powder was investigated using a new experimental design for gas-gun experiments. This design allows the Hugoniot properties to be measured with reasonably good accuracy despite the inherent difficulties involved with distended powders. The experiments also provide the first reshock state for the compacted powder. Experiments were conducted at impact velocities of 245, 500, and 711 m/s. A steady shock wave was observed for some of the sample thicknesses, but the remainder were attenuated due to release from the back of the impactor or the edge of the sample. The shock velocity for the powder was found to be quite low, and the propagating shock waves were seen to be very dispersive. The Hugoniot density for the 711 m/s experiment was close to ambient crystal density for tungsten carbide, indicating nearly complete compaction. When compared with quasi-static compaction results for the same material, the dynamic compaction data is seen to be significantly stiffer for the regime over which they overlap. Based on these initial results, recommendations are made for improving the experimental technique and for future work to improve our understanding of powder compaction.

  5. Mechanic-chemistry of tungsten carbide

    International Nuclear Information System (INIS)

    In the current work results on tungsten carbide nanocrystalline structure generation study under high-energy deformation and W-C with Ni mechanical alloying are presented. Mechanical alloying of W and C was worked out in planetary ball mill with water cooling in argon environment. X-ray diffraction examination of these samples were carried out in diffractometer DRON-3.0 with application of CoKα- and CuKα- radiations. With help of X-ray phase analysis in the examined time range of mechanical activation (1-10 min) of powder mixtures with content (W-C)-70 mass. % Ni the WC phase does not found. The observed broadening of W reflexes on diffract-grams in the course of activation time is explaining by reagents' grain size decrease, micro-tensions accumulation under deformations, concentration heterogeneousness generation

  6. Behavior of tungsten carbide in water stabilized plasma

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Matějíček, Jiří; Neufuss, Karel

    2007-01-01

    Roč. 7, č. 4 (2007), s. 213-220. ISSN 1335-8987 R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : water stabilized plasma * tungsten carbide * tungsten hemicarbide * decarburization Subject RIV: BL - Plasma and Gas Discharge Physics

  7. Dispersion of boron carbide in a tungsten carbide/cobalt matrix

    International Nuclear Information System (INIS)

    Particles of boron carbide (105-125 microns) were coated with a layer (10-12 microns) of titanium carbide in a fluidized bed. These coated particles have been successfully incorporated in a tungsten carbide--cobalt matrix by hot pressing at 1 tonf/in2, (15.44 MN/m2) at 13500C. Attempts to produce a similar material by a cold pressing and sintering technique were unsuccessful because of penetration of the titanium carbide layer by liquid cobalt. Hot-pressed material containing boron carbide had a static strength in bend of approximately 175,000 lbf/in2, (1206MN/m2) which compares favorably with the strength of conventionally produced tungsten carbide/cobalt. The impact strength of the material containing boron carbide was however considerably lower than tungsten carbide/cobalt. In rock drilling tests on Darley Dale sandstone at low speeds and low loads, the material containing boron carbide drilled almost ten times as far without seizure as tungsten carbide/cobalt. In higher speed and higher load rotary drilling tests conducted by the National Coal Board, the material containing boron carbide chipped badly compared with normal NCB hardgrade material

  8. Environmentally conscious hard turning of cemented carbide materials on the basis of micro-cutting in SEM: stressing four kinds of cemented carbides with PCD tools

    International Nuclear Information System (INIS)

    Environmentally conscious hard turning and technology has placed more importance on the machining process. In this research, the possibility of environmentally conscious hard turning of cemented carbides was studied. The effects of cutting methods of dry and wet (vegetable oil mist, and mineral oil) and work material on cutting resistance and wear characteristics of cutting tools were experimentally investigated. The turning and micro-cutting process in SEM was carried out by using four kinds of tungsten carbides with the PCD cutting tools. Specifically, an emphasis was put on the effect of WC and Co additives in four kinds of cemented carbides on machinability and tool wear characteristics. The tool wear width and the cutting resistances were measured, and the worn flank was observed

  9. Plasma spraying of zirconium carbide – hafnium carbidetungsten cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

    2009-01-01

    Roč. 9, č. 1 (2009), s. 49-64. ISSN 1335-8987 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * hafnium carbide * tungsten * water stabilized plasma Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  10. Plasma Spraying of Zirconium Carbide – Hafnium CarbideTungsten Cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

    Vol. 3. Reutte: PlanseeGroup, 2009, s. 1-3. (GT49). ISBN N. [Plansee Seminar on High Performance PM Materials /17th./. Reutte (AT), 25.05.2009-29.05.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Hafnium carbide * zirconium carbide * tungsten cermets * plasma spraying * water stabilized plasma Subject RIV: BL - Plasma and Gas Discharge Physics

  11. Thermodynamics of the hydrogen-carbon-oxygen-tungsten system, as applied to the manufacture of tungsten and tungsten carbide

    International Nuclear Information System (INIS)

    The thermodynamics of the quaternary hydrogen-carbon oxygen-tungsten system and its binary and ternary sub-systems are reviewed. Published thermodynamic data are evaluated, and expression for free energies of formation are chosen. These expressions are integrated with and equilibrium-calculating algorithm, producing a powerful tool for understanding and improving the manufacture of tungsten and tungsten carbide. Three examples are presented: reduction/carburization of tungstic oxide with hydrogen, carbon, and methane. (author)

  12. Microstructural and Mechanical characterization of WC-Co cemented carbides

    OpenAIRE

    Zakia, Rizki

    2013-01-01

    WC-Co cemented carbides are ceramic-metal composite materials made of carbides embedded in a metal phase that acts as a binder. They exhibit an exceptional combination of strength, toughness and wear resistance as a result of the extremely different properties of their two constitutive phases. Consequently, cemented carbides have been positioned as suitable options when selecting materials for tribomechanical applications, and their implementation continues to gain a place in t...

  13. First principle study of hydrogen behavior in hexagonal tungsten carbide

    OpenAIRE

    Kong, Xiang-Shan; You, Yu-Wei; Liu, C. S.; Q. F. Fang; Chen, Jun-Ling; Luo, G.-N.

    2010-01-01

    Understanding the behavior of hydrogen in hexagonal tungsten carbide (WC) is of particular interest for fusion reactor design due to the presence of WC in the divertor of fusion reactors. Therefore, we use first-principles calculations to study the hydrogen behavior in WC. The most stable interstitial site for the hydrogen atom is the projection of the octahedral interstitial site on tungsten basal plane, followed by the site near the projection of the octahedral interstitial site on carbon b...

  14. Understanding the sintering of cemented carbide

    International Nuclear Information System (INIS)

    The solidification structures of the Co--W--C system are discussed; the work was undertaken to clarify cooling reactions in cobalt-bonded tungsten carbide alloys. Alloys were prepared by induction melting Co, C, W, and WC in an alumina crucible and cooling at the rate of 100 C per minute. Liquidus surfaces for the primary precipitation of (Co,W)6C, fcc-Co, and the mu phase, Co7W6, were established. The phase diagram presented shows the basal projection of the liquidus surface in the Co-rich part of the Co--W--C system. The diagram indicates three tested alloys, five eutectics, and five peritectic reactions. The solidification of the alloys is discussed. 5 figures

  15. Micro-physical properties of cemented carbides via OOF computer simulations

    International Nuclear Information System (INIS)

    Full text: Simulations of micro-physical properties in complex, heterogeneous systems are easily handled by commercial finite element codes. An object oriented finite element analysis, OOF, developed at the National Institute of Standards and Technology, allows a microstructure-based analysis to elucidate select micro-physical properties of various heterogeneous systems. In this paper, we have applied OOF to cemented carbides, i.e., a metal matrix composite consisting of tungsten carbide particles in a cobalt matrix. A conventional cemented carbide microstructure and a double cemented carbide structure (DCC) were examined In DCC microstructures, granules of conventional cemented carbides are distributed within a continuous cobalt matrix. OOF was applied to actual digitized images obtained from scanning electron microscopy by using gray levels and Boolean operations to identify and assign materials properties at the pixel level. An adaptive meshing procedure by phase was used to create the finite element mesh. Temperature changes and/or mechanical strains were then applied to the mesh and equilibrated. Resultant strains and stresses were analyzed to calculate the coefficients of thermal expansion and Young's modulus. Computational results compared well to experimental values obtained from dilatometry and resonant ultrasound spectroscopy. Residual stress distributions were compared between the two microstructures. (author)

  16. Preparation and Fatigue Properties of Functionally Graded Cemented Carbides

    International Nuclear Information System (INIS)

    Cemented carbides with a functionally graded structure have significantly improved mechanical properties and lifetimes in cutting, drilling and molding. In this work, WC-6 wt.% Co cemented carbides with three-layer graded structure (surface layer rich in WC, mid layer rich in Co and the inner part of the average composition) were prepared by carburizing pre-sintered η-phase-containing cemented carbides. The three-point bending fatigue tests based on the total-life approach were conducted on both WC-6wt%Co functionally graded cemented carbides (FGCC) and conventional WC-6wt%Co cemented carbides. The functionally graded cemented carbide shows a slightly higher fatigue limit (∼100 MPa) than the conventional ones under the present testing conditions. However, the fatigue crack nucleation behavior of FGCC is different from that of the conventional ones. The crack nucleates preferentially along the Co-gradient and perpendicular to the tension surface in FGCC, while parallel to the tension surface in conventional cemented carbides

  17. Strength degradation of cemented carbides due to thermal shock

    OpenAIRE

    Tarragó Cifre, Jose María; Dorvlo, Selassie; Al-Dawery, Ihsan; Llanes Pitarch, Luis Miguel

    2015-01-01

    Despite the recognition of thermal shock and thermal fatigue as common failure modes in cemented carbide applications, the information on the influence of the microstructure on the resistance of hardmetals to abrupt temperature changes is rather scarce. In this paper, the strength behaviour of cemented carbides after severe thermal shock damage is investigated. In doing so, cemented carbides were subjected to thermal shock at two temperature ranges (¿T of 400ºC and 550ºC) and their retained s...

  18. Fabrication of Tungsten Carbide Nanoparticles from Refluxing Derived Precursor

    Institute of Scientific and Technical Information of China (English)

    WEN Jiqiu; LI Yongdi; MENG Xiaopeng; YIN Guangfu; YAO Yadong

    2015-01-01

    Tungsten carbide (WC) nanoparticles were fabricated from a novel refluxing-derived precursor. The precursor was prepared by acid hydrolysis of Na2WO4 with concentrated HCl in water followed by refluxing with ethanol and n-Dedocane, respectively. Then it was heat-treated to 1 200℃for 2 h in vacuum to obtain WC nanoparticles. X-ray studies reveal the formation of hexagonal tungsten carbide and the grain size of 24.3 nm. SEM image shows WC nanoparticles with particle size of 20-60 nm. Long time refluxing results in alkane dehydrogenation and coke formation. The coke is the carbon source in the carbothermal reduction reaction. The novel route of two-stage refluxing is quite general and can be applied in the synthesis of similar carbides.

  19. Carboloy grade 370 (sintered cemented carbide)

    International Nuclear Information System (INIS)

    Carboloy Grade 370 containing 72.0 WC, 8.0 TiC, 11.5 TaC, 8.5 Co is a tough, wear-resistant grade of cemented carbide for heavy duty roughing cuts of steels, ferrous castings, stainless steels, and some high-temperature alloys. It successfully withstands those high temperatures encountered in heavy duty machining. It is used as the as-sintered condition, without further heat treatment. It cannot be machined, but can be ground to final size by use of SiC and diamonds as abrasives. Carbology 370 is rarely applied where corrosive environments exist. Safety note is given to ensure protection for personnel and equipment from flying fragments and sharp edges when working with these materials, and an adequate ventilation in grinding operation to avoid pulmonary problems. Microstructure and hardness vs. temperature curves for Carboloy 370 are presented and its physical and mechanical properties are tabulated

  20. Properties of cemented carbides alloyed by metal melt treatment

    International Nuclear Information System (INIS)

    The paper presents the results of investigations into the influence of alloying elements introduced by metal melt treatment (MMT-process) on properties of WC-Co and WC-Ni cemented carbides. Transition metals of the IV - VIll groups (Ti, Zr, Ta, Cr, Re, Ni) and silicon were used as alloying elements. It is shown that the MMT-process allows cemented carbides to be produced whose physico-mechanical properties (bending strength, fracture toughness, total deformation, total work of deformation and fatigue fracture toughness) are superior to those of cemented carbides produced following a traditional powder metallurgy (PM) process. The main mechanism and peculiarities of the influence of alloying elements added by the MMT-process on properties of cemented carbides have been first established. The effect of alloying elements on structure and substructure of phases has been analyzed. (author)

  1. Impact of pressure on Sintering of Cemented Carbides

    OpenAIRE

    Owais, Tariq Muhammad

    2013-01-01

    In this Master Thesis work, the effect of pressure on sintering of cemented carbides is investigated. Special focus hasbeen given to the residual porosity after sintering. It is well known that sintering shrinkage depends on binder phasecontent, grain size, temperature and pressure. Thus 4 different cemented carbides grades were selected. The gradeswere pressed into standard products and TRS (Tensile Rupture Strength) rods with two different shrinkage factors.These were then sintered at diffe...

  2. Superplastic behavior and cavitation for WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Hosokawa, H.; Shimojima, K. [Inst. for Structural and Engineering Materials, National Inst. of Advanced Industrial Science and Technology (AIST) (Japan); Kawakami, M.; Terada, O. [Fuji Die Co. Ltd., Hadano, Kanagawa (Japan); Sano, S. [Fuji Die Co. Ltd., Tokyo (Japan); Mabuchi, M. [Dept. of Energy Science and Technology, Kyoto Univ. (Japan)

    2005-07-01

    Superplastic behavior and cavitation were investigated for WC-15 mass% Co cemented carbides with the WC grain sizes of 0.7 {mu}m (A) and 5.2 {mu}m (B), WC-10 mass% Co cemented carbide with the WC grain size of 1.5 {mu}m (C) and WC-5 mass% Co cemented carbides with the WC grain sizes of 0.5 {mu}m (D) and 2.5 {mu}m (E) by tensile tests at 1473 K. WC contiguity were 0.51, 0.31, 0.27, 0.56 and 0.49, respectively. The large elongations about 200% were obtained for the B and the C having smaller values of WC contiguity compared to the other cemented carbides. The values of cavity volume fraction for them were less for the other cemented carbides, furthermore, cavities formed at WC/WC interfaces. Therefore, it is noted that the distribution of the Co phase is important for superplasticity of the cemented carbides. (orig.)

  3. Preparation and electrocatalytic properties of tungsten carbide electrocatalysts

    Institute of Scientific and Technical Information of China (English)

    马淳安; 张文魁; 成旦红; 周邦新

    2002-01-01

    The tungsten carbide(WC) electrocatalysts with definite phase components and high specific surface area were prepared by gas-solid reduction method. The crystal structure, phase components and electrochemical properties of the as-prepared materials were characterized by XRD, BET(Brunauer Emmett and Teller Procedure) and electrochemical test techniques. It is shown that the tungsten carbide catalysts with definite phase components can be obtained by controlling the carburizing conditions including temperature, gas flowing rate and duration time. The electrocatalysts with the major phase of W2C show higher electrocatalytic activity for the hydrogen evolution reaction. The electrocatalysts with the major phase of WC are suitable to be used as the anodic electrocatalyst for hydrogen anodic oxidation, which exhibit higher hydrogen anodic oxidation electrocatalytic properties in HCl solutions.

  4. An electrochemical process for the recycling of tungsten carbide scrap

    International Nuclear Information System (INIS)

    An account is given of the development of a number of designs for electrochemical cells, and the subsequent construction and operation of a vibrating-plate cell capable of oxidizing 15 kilograms of tungsten carbide a day to a crude tungstic acid precipitate, with similtaneous recovery of cobalt metal on the cathode. The effects on the process of the reagent concentration, temperature, current density, and cathode material are discussed

  5. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Energy Technology Data Exchange (ETDEWEB)

    Airapetov, A. A.; Begrambekov, L. B., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Buzhinskiy, O. I. [State Research Center Troitsk Institute for Innovation and Fusion Research (TRINITI) (Russian Federation); Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2015-12-15

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400–1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  6. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Science.gov (United States)

    Airapetov, A. A.; Begrambekov, L. B.; Buzhinskiy, O. I.; Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A.

    2015-12-01

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400-1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  7. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    OpenAIRE

    Genrong Zhang; Haiyan Chen; Dong Lihua; Yin,; Li Kun

    2016-01-01

    This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co) cemented carbides with cubic boron nitride (CBN) and chromium carbide (Cr₃C₂) fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and dec...

  8. APT analysis of WC-Co based cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Weidow, Jonathan, E-mail: jonathan.weidow@chalmers.se [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Andren, Hans-Olof [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)

    2011-05-15

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: {yields} We develop a method for producing specimens from WC-Co based cemented carbides. {yields} Measure segregated atoms to an interface between phases with different field evaporation field. {yields} The interface chemistry in cemented carbides. {yields} The transition metal solubility in WC.

  9. APT analysis of WC-Co based cemented carbides

    International Nuclear Information System (INIS)

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: → We develop a method for producing specimens from WC-Co based cemented carbides. → Measure segregated atoms to an interface between phases with different field evaporation field. → The interface chemistry in cemented carbides. → The transition metal solubility in WC.

  10. Formation of mesostructure in WC-Co cemented carbides: A review

    OpenAIRE

    Lisovsky A.F.

    2011-01-01

    The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  11. Formation of mesostructure in WC-Co cemented carbides: A review

    Directory of Open Access Journals (Sweden)

    Lisovsky A.F.

    2011-01-01

    Full Text Available The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  12. EUV nanosecond laser ablation of silicon carbide, tungsten and molybdenum

    Czech Academy of Sciences Publication Activity Database

    Frolov, Oleksandr; Koláček, Karel; Schmidt, Jiří; Štraus, Jaroslav; Choukourov, A.; Kasuya, K.

    Meieki, Nakamura-ku, Nagoya: Japan Society of Applied Physics, 2015 - (Toyoda, H.; Vukovic, M.), GT1.00124-GT1.00124. (APS Meeting). ISBN 978-4-86348-529-7. [International Conference on Reactive Plasmas, 68th Gaseous Electronics Conference and 33rd Symposium on Plasma Processing/9./. Honolulu, Hawaii (US), 12.10.2015-16.10.2015] R&D Projects: GA MŠk(CZ) LG13029; GA ČR(CZ) GA14-29772S Institutional support: RVO:61389021 Keywords : EUV laser * laser ablation * tungsten * silicon carbide * molybdenum * surface modification * capillary discharge Subject RIV: BL - Plasma and Gas Discharge Physics

  13. Metal-boride phase formation on tungsten carbide (WC-Co) during microwave plasma chemical vapor deposition

    Science.gov (United States)

    Johnston, Jamin M.; Catledge, Shane A.

    2016-02-01

    Strengthening of cemented tungsten carbide by boriding is used to improve the wear resistance and lifetime of carbide tools; however, many conventional boriding techniques render the bulk carbide too brittle for extreme conditions, such as hard rock drilling. This research explored the variation in metal-boride phase formation during the microwave plasma enhanced chemical vapor deposition process at surface temperatures from 700 to 1100 °C. We showed several well-adhered metal-boride surface layers consisting of WCoB, CoB and/or W2CoB2 with average hardness from 23 to 27 GPa and average elastic modulus of 600-730 GPa. The metal-boride interlayer was shown to be an effective diffusion barrier against elemental cobalt; migration of elemental cobalt to the surface of the interlayer was significantly reduced. A combination of glancing angle X-ray diffraction, electron dispersive spectroscopy, nanoindentation and scratch testing was used to evaluate the surface composition and material properties. An evaluation of the material properties shows that plasma enhanced chemical vapor deposited borides formed at substrate temperatures of 800 °C, 850 °C, 900 °C and 1000 °C strengthen the material by increasing the hardness and elastic modulus of cemented tungsten carbide. Additionally, these boride surface layers may offer potential for adhesion of ultra-hard carbon coatings.

  14. Dissimilar welding of WC-Co cemented carbide to Ni42Fe50.9C0.6Mn3.5Nb3 invar alloy by laser-tungsten inert gas hybrid welding

    International Nuclear Information System (INIS)

    Dissimilar welding between cemented carbide and invar alloy was carried out using CO2 laser beam and argon arc as heat sources. η Phase was formed near WC-Co/weld interface and precipitations in the fracture were discovered. In order to disclose the microstructure and mechanical property, firstly, η phase's morphology and composition at interface were investigated using backscattered electron imaging (BEI); and element diffusion across heat affected zone near WC-Co/weld interface was further studied. Secondly, bend strength values of butt joint with different welding parameters were tested by four-point bend strength experiment. Finally, WC migration mechanism was further discussed and the bend strength was measured. The results showed: (1) microstructures consisted of columnar crystals, cellular crystals, eutectic structure and fir-tree crystal and dendritic crystals. The columnar crystals were surrounded by lots of fir-tree crystals. (2) WC migration was driven by stirring effects of welds, high pressure of molten materials and ionized shielding gas, interface reaction and surface tension. (3) η Phases dispersion did not decrease bend strength of butt joint. And the maximum bend strength was 1493.56 MPa, which was attributed to NbC precipitations featured with super-fine fir-tree.

  15. Ablation properties of carbon/carbon composites with tungsten carbide

    International Nuclear Information System (INIS)

    The ablation properties and morphologies of carbon/carbon (C/C) composites with tungsten carbide (WC) filaments were investigated by ablation test on an arc heater and scanning electron microscopy. And the results were compared with those without tungsten carbide (WC) filaments tested under the same conditions. It shows that there is a big difference between C/C composites with and without WC filaments on both macroscopic and microscopic ablation morphologies and the ablation rates of the former are higher than the latter. It is found that the ablation process of C/C composites with WC filaments includes oxidation of carbon fibers, carbon matrices and WC, melting of WC and WO3, and denudation of WC, WO3 and C/C composites. Oxidation and melting of WC leads to the formation of holes in z directional carbon fiber bundles, which increases the coarseness of the ablation surfaces of the composites, speeds up ablation and leads to the higher ablation rate. Moreover, it is further found that the molten WC and WO3 cannot form a continuous film on the ablation surface to prevent further ablation of C/C composites.

  16. The pyrolysis of a tungsten alkyne complex as a low temperature route to tungsten carbide

    International Nuclear Information System (INIS)

    The synthesis of designed organometallic compounds and their selective activation and transformation into materials of high purity (for electronic applications), high strength and/or high temperature stability (for refractory or structural applications), represents a potential area of extreme growth in organometallic chemistry. Research in this area could provide entirely new, inexpensive, fabrication methods for common and exotic materials. In this paper, the authors develop design principles for the preparation of organometallic precursors, ''premetallics'' that can be selectively converted, in high yields, to a desired refractory metal. They also describe preliminary efforts to prepare tungsten carbides (WC/sub x/) from a prematallic

  17. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    Science.gov (United States)

    Freemantle, C. S.; Sacks, N.; Topic, M.; Pineda-Vargas, C. A.

    2015-11-01

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co-Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10-15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC-Co materials.

  18. Co-TiC CEMENTED CARBIDES. STRUCTURAL ASPECT

    OpenAIRE

    Volikova, A.; National Aviation University, Kyiv

    2012-01-01

     To increase wear resistance of turbine blades top shrouds plates made of different cast alloys are used. For this task current paper proposes Co-TiC cemented carbides. To evaluate prospective of their use in gas turbines it is necessary analize their microstructure and compare it with other alloys, particularly with industrial cast eutectic alloy XTH-62 and alloy P-69 [1].

  19. Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

    Science.gov (United States)

    Ovcharenko, Vladimir E.; Ivanov, Yurii F.; Mohovikov, Alexey A.; Baohai, Yu; Cai, Xiaolong; Zhong, Lisheng; Xu, Yunhua

    2015-10-01

    A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy.

  20. Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Ovcharenko, Vladimir E., E-mail: ove45@mail.ru [Institute of Strength physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Polytechnic University, Tomsk, 634050 (Russian Federation); Ivanov, Yurii F., E-mail: yufi55@mail.ru [National Research Polytechnic University, Tomsk, 634050 (Russian Federation); High-Current Electronics Institute SB RAS, Tomsk, 634055 (Russian Federation); Mohovikov, Alexey A., E-mail: maa28@rambler.ru [Technological Institute Branch of Tomsk Polytechnic University, Yurga, Kemerovo region, 652055 (Russian Federation); Baohai, Yu, E-mail: bhyu@imr.ac.cn; Cai, Xiaolong, E-mail: xiaolongcai2015@163.com; Zhong, Lisheng, E-mail: zhonglisheng1984@163.com; Xu, Yunhua, E-mail: yunhuaxu2013@163.com [School of Material Science and Engineering, Xi’an University of Technology, Xi’an Shaanxi, 710048 (China)

    2015-10-27

    A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy.

  1. Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

    International Nuclear Information System (INIS)

    A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy

  2. Surface roughness analysis after machining of direct laser deposited tungsten carbide

    Science.gov (United States)

    Wojciechowski, S.; Twardowski, P.; Chwalczuk, T.

    2014-03-01

    In this paper, an experimental surface roughness analysis in machining of tungsten carbide is presented. The tungsten carbide was received using direct laser deposition technology (DLD). Experiments carried out included milling of tungsten carbide samples using monolithic torus cubic boron nitride (CBN) tool and grinding with the diamond cup wheel. The effect of machining method on the generated surface topography was analysed. The 3D surface topographies were measured using optical surface profiler. The research revealed, that surface roughness generated after the machining of tungsten carbide is affected by feed per tooth (fz) value related to kinematic-geometric projection only in a minor extent. The main factor affecting machined surface roughness is the occurrence of micro grooves and protuberances on the machined surface, as well as other phenomena connected, inter alia, with the mechanism for material removal.

  3. Influence of fabricating process on microstructure and properties of spheroidal cast tungsten carbide powder

    Institute of Scientific and Technical Information of China (English)

    DAI Yu; TAN Xing-long; LI Yu-xi; YANG Jian-gao; HUANG Bai-yun

    2005-01-01

    A super-high temperature furnace was developed to fabricate spheroidal cast tungsten carbide powder with excellent flowability and fine feathery structure in a large scale. Optical microscope and scanning electron microscope were taken to characterize the morphology and microstructure of cast tungsten carbide powder. X-ray diffractometry was used to analyze the phase composition of powders involved. It is found that the carbon potential in the furnace and feeding speed play an important role on the microstructure, morphology and properties of the spheroidal cast tungsten carbide powder. As carbon potential is between 0.3% and 0.9% in the furnace, cast tungsten carbide powder with hardness over 2800(HV0.5 ), flowability over 7. 1 s/50 g and tap density over 10.3 g/cm3 is obtained.

  4. Laser deposition of Inconel 625/tungsten carbide composite coatings by powder and wire feedstock

    OpenAIRE

    Abioye, Taiwo E.

    2014-01-01

    There is an increasing global demand to extend the life span of down-hole drilling tools in order to improve operation effectiveness and efficiency of oil and gas production. Laser cladding of tungsten carbide/Ni-based alloy metal matrix composite (MMC) coatings is currently being utilised for this purpose. However, the effect of tungsten carbide dissolution on the corrosion performance of the MMC coatings has not been completely understood. In this work, a study was carried out in which lase...

  5. The process of high-temperature electrochemical synthesis of highly-dispersed tungsten carbide powder

    International Nuclear Information System (INIS)

    A change in the electrolyte composition designed for synthesis of tungsten carbide in the process of isothermal heating has been studied. The effect of electrolysis service life on the electrolyte composition was analyzed. A process to produce highly-dispersed tungsten monocarbide powders was developed. It is determined that in the process of prolonged electrolysis of tungstate-carbonate melts with the purpose of obtaining tungsten carbide, it is necessary to keep a constant carbonate concentration in the melt. It is shown that the phase composition of cathode deposit is determined considerably by lithium carbonate content in the melt

  6. Simulation study on retention and reflection from tungsten carbide under high fluence of helium ions

    International Nuclear Information System (INIS)

    We have studied, by a Monte Carlo simulation code ACAT-DIFFUSE, the fluence-dependence of the amount of retained helium atoms in tungsten carbide at room temperature under helium ion bombardment. The retention behavior may be understood qualitatively in terms of irradiation-dependent diffusion coefficient assumed and range. The emission processes from tungsten carbide under helium ion irradiation derived were compared with each other. We have discussed the retention curves for incident energy of 5 keV at incident angles of 0deg and 80deg and of 500 eV at 0deg. The energy spectra of helium atoms reflected from tungsten carbide for incident energy of 500 eV at 0deg and 80deg were compared with those from graphite and tungsten. (author)

  7. EUV nanosecond laser ablation of silicon carbide, tungsten and molybdenum

    Science.gov (United States)

    Frolov, Oleksandr; Kolacek, Karel; Schmidt, Jiri; Straus, Jaroslav; Choukourov, Andrei; Kasuya, Koichi

    2015-09-01

    In this paper we present results of study interaction of nanosecond EUV laser pulses at wavelength of 46.9 nm with silicon carbide (SiC), tungsten (W) and molybdenum (Mo). As a source of laser radiation was used discharge-plasma driver CAPEX (CAPillary EXperiment) based on high current capillary discharge in argon. The laser beam is focused with a spherical Si/Sc multilayer-coated mirror on samples. Experimental study has been performed with 1, 5, 10, 20 and 50 laser pulses ablation of SiC, W and Mo at various fluence values. Firstly, sample surface modification in the nanosecond time scale have been registered by optical microscope. And the secondly, laser beam footprints on the samples have been analyzed by atomic-force microscope (AFM). This work supported by the Czech Science Foundation under Contract GA14-29772S and by the Grant Agency of the Ministry of Education, Youth and Sports of the Czech Republic under Contract LG13029.

  8. Spectroscopic constants and potential energy curves of tungsten carbide

    International Nuclear Information System (INIS)

    Spectroscopic constants (Re,ωe,Te,μe) and potential energy curves for 40 low-lying electronic states of the diatomic tungsten carbide (WC) were obtained using the complete active space multiconfiguration self-consistent field followed by the multireference singles+doubles configuration interaction and full first- and second-order configuration interaction calculations that included up to 6.4 mil configurations. Spin-orbit effects were included through the enhanced relativistic configuration interaction method described here for 28 electronic states of WC lying below ∼20 000 cm-1. The spin-orbit splitting of the ground state of WC was found to be very large (4394 cm-1). The ground and excited electronic states of the W atom were also computed and were found to be in good agreement with the experimental data. The nature of bonding was analyzed through the composition of orbitals, leading configurations, Mulliken populations, and dipole moments. The dissociation energy of WC was computed including spin-orbit and electron correlation effects. The recent photoelectron spectra of WC- were assigned on the basis of our computed results. (c) 2000 American Institute of Physics

  9. Growth stress in tungsten carbide-diamond-like carbon coatings

    International Nuclear Information System (INIS)

    Growth stress in tungsten carbide-diamond-like carbon coatings, sputter deposited in a reactive argon/acetylene plasma, has been studied as a function of the acetylene partial pressure. Stress and microstructure have been investigated by wafer curvature and transmission electron microscopy (TEM) whereas composition and energy distribution functions of positive ions were obtained by electron probe microanalyzer, elastic recoil detection analysis, and mass-energy analyzer (MEA). It has been observed that the compressive stress decreases with increasing acetylene partial pressure, showing an abrupt change from -5.0 to -1.6 GPa at an acetylene partial pressure of 0.012 Pa. TEM micrographs show that by increasing the acetylene partial pressure in the plasma from 0 to 0.012 Pa, the microstructure of the coating changes from polycrystalline to amorphous. MEA results show that the most probable energy of positive ions bombarding the substrate during deposition in pure argon and argon/acetylene atmosphere is the same. Based on the results, it is concluded that the huge variation in the compressive stress at low acetylene partial pressures is due to a change in the microstructure of the coating from polycrystalline to amorphous and not to the energy of positive ions bombarding the film

  10. Micro electrical discharge drilling of tungsten carbide using deionized water

    International Nuclear Information System (INIS)

    Micro electrical discharge machining (micro EDM) is an effective machining method for cobalt-bonded tungsten carbide (WC-Co); however, this material is susceptible to electrolytic corrosion when deionized water is used as the working fluid with a dc power source for the RC circuit. In this study, a bipolar pulse power source and a triangular electrode were used in order to reduce the electrolytic corrosion phenomenon during micro EDM using an RC discharge circuit. A bipolar pulse power source reduces the positive polarity period of the workpiece by periodically alternating the polarity of the workpiece and electrode and decreases the average gap voltage at the machining gap. Therefore, electrolytic corrosion, which is a type of electrochemical reaction on the positively charged workpiece, is reduced by these electrical conditions. The triangular electrode has a smaller side area as compared with the cylindrical electrode. Since the electrolytic corrosion is an electrochemical reaction between the side of the electrode and the surface of the workpiece, the small side area of the triangular electrode could reduce these reactions. With the aid of the bipolar pulse power source and the triangular electrode, an electrolytic-corrosion-free hole could be machined on the WC-Co workpiece using deionized water

  11. Micro electrical discharge drilling of tungsten carbide using deionized water

    Science.gov (United States)

    Song, Ki Young; Chung, Do Kwan; Park, Min Soo; Chu, Chong Nam

    2009-04-01

    Micro electrical discharge machining (micro EDM) is an effective machining method for cobalt-bonded tungsten carbide (WC-Co); however, this material is susceptible to electrolytic corrosion when deionized water is used as the working fluid with a dc power source for the RC circuit. In this study, a bipolar pulse power source and a triangular electrode were used in order to reduce the electrolytic corrosion phenomenon during micro EDM using an RC discharge circuit. A bipolar pulse power source reduces the positive polarity period of the workpiece by periodically alternating the polarity of the workpiece and electrode and decreases the average gap voltage at the machining gap. Therefore, electrolytic corrosion, which is a type of electrochemical reaction on the positively charged workpiece, is reduced by these electrical conditions. The triangular electrode has a smaller side area as compared with the cylindrical electrode. Since the electrolytic corrosion is an electrochemical reaction between the side of the electrode and the surface of the workpiece, the small side area of the triangular electrode could reduce these reactions. With the aid of the bipolar pulse power source and the triangular electrode, an electrolytic-corrosion-free hole could be machined on the WC-Co workpiece using deionized water.

  12. APT analysis of WC-Co based cemented carbides.

    Science.gov (United States)

    Weidow, Jonathan; Andrén, Hans-Olof

    2011-05-01

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. PMID:21664543

  13. Impact of temperature during He+ implantation on deuterium retention in tungsten, tungsten with carbon deposit and tungsten carbide

    Science.gov (United States)

    Oya, Yasuhisa; Sato, Misaki; Li, Xiaochun; Yuyama, Kenta; Fujita, Hiroe; Sakurada, Shodai; Uemura, Yuki; Hatano, Yuji; Yoshida, Naoaki; Ashikawa, Naoko; Sagara, Akio; Chikada, Takumi

    2016-02-01

    Temperature dependence on deuterium (D) retention for He+ implanted tungsten (W) was studied by thermal desorption spectroscopy (TDS) to evaluate the tritium retention behavior in W. The activation energies were evaluated using Hydrogen Isotope Diffusion and Trapping (HIDT) simulation code and found to be 0.55 eV, 0.65 eV, 0.80 eV and 1.00 eV. The heating scenarios clearly control the D retention behavior and, dense and large He bubbles could work as a D diffusion barrier toward the bulk, leading to D retention enhancement at lower temperature of less than 430 K, even if the damage was introduced by He+ implantation. By comparing the D retention for W, W with carbon deposit and tungsten carbide (WC), the dense carbon layer on the surface enhances the dynamic re-emission of D as hydrocarbons, and induces the reduction of D retention. However, by He+ implantation, the D retention was increased for all the samples.

  14. Heat-treatment of WC-Fe/Co/Ni cemented carbides

    International Nuclear Information System (INIS)

    The influence of heat-treatment on the properties of various WC-Fe/Co/Ni cemented carbides was studied. Though heat-treatment modifies the properties of the cemented carbides, it does not however lead to alloys superior those that show optimal properties in the as-sintered state. (orig.)

  15. Tungsten carbide nanoparticles as efficient cocatalysts for photocatalytic overall water splitting

    KAUST Repository

    Garcia-Esparza, Angel T.

    2012-12-17

    Tungsten carbide exhibits platinum-like behavior, which makes it an interesting potential substitute for noble metals in catalytic applications. Tungsten carbide nanocrystals (≈5 nm) are directly synthesized through the reaction of tungsten precursors with mesoporous graphitic C3N 4 (mpg-C3N4) as the reactive template in a flow of inert gas at high temperatures. Systematic experiments that vary the precursor compositions and temperatures used in the synthesis selectively generate different compositions and structures for the final nanocarbide (W 2C or WC) products. Electrochemical measurements demonstrate that the WC phase with a high surface area exhibits both high activity and stability in hydrogen evolution over a wide pH range. The WC sample also shows excellent hydrogen oxidation activity, whereas its activity in oxygen reduction is poor. These tungsten carbides are successful cocatalysts for overall water splitting and give H2 and O2 in a stoichiometric ratio from H 2O decomposition when supported on a Na-doped SrTiO3 photocatalyst. Herein, we present tungsten carbide (on a small scale) as a promising and durable catalyst substitute for platinum and other scarce noble-metal catalysts in catalytic reaction systems used for renewable energy generation. Platinum replacement: The phase-controlled synthesis of tungsten carbide nanoparticles from the nanoconfinement of a mesoporous graphite C 3N4 (mpg-C3N4) reactive template is shown. The nanomaterials catalyze hydrogen evolution/oxidation reactions, but are inactive in the oxygen reduction reaction. Tungsten carbide is an effective cocatalyst for photocatalytic overall water splitting (see picture). Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Pressure cycling induced modification of a cemented carbide

    International Nuclear Information System (INIS)

    The wear of cemented carbide rock drill buttons is due to a complex mixture of mechanisms. One important of such mechanism is the surface fatigue that occurs due to the percussive conditions of rock drilling. To isolate the effects of this mechanism, a mechanical pressure cycling test has been performed on a cemented carbide with 11 % Co and 2 μm WC grain size. The test was ended after 60000 pressure cycles. No signs of fatigue crack nucleation were found. The changes in hardness, fracture toughness, erosion resistance, magnetical coercivity and thermal shock resistance were measured. The microstructure of the sample was investigated with x-ray diffraction, plus scanning and transmission electron microscopy. The fracture toughness decreased 14 % due to the pressure cycling while the hardness did not change. In addition, the thermal shock resistance and the erosion resistance decreased. The magnetical coercivity increased 90 % indicating significant phase transformations or high defect density in the Co binder phase. The TEM revealed no deformation of the WC phase, but important alterations of the Co phase. The Co phase was transformed from fcc into a new unidentified phase, characterized by atomic inter planar distance present in fcc and hcp plus an unfamiliar distance of 2.35 Aa. This phase is suggested to be due to a more complex stacking sequence of the close-packed planes than in hcp or fcc. (author)

  17. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    Directory of Open Access Journals (Sweden)

    Genrong Zhang

    2016-03-01

    Full Text Available This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co cemented carbides with cubic boron nitride (CBN and chromium carbide (Cr₃C₂ fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and decreasing grain size in cemented carbides. Near-full densification is possible when CBN-WC/Co with 0.25 wt% Cr₃C₂ is sintered at 1350°C and 20 MPa; the resulting material possesses optimal mechanical properties and density, with an acceptable Vickers hardness of 19.20 GPa, fracture toughness of 8.47 MPa.m1/2 and flexural strength of 564 MPa.u̇ Å k⃗

  18. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Teii, K., E-mail: teii@asem.kyushu-u.ac.j [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Hori, T. [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Matsumoto, S. [Exploratory Materials Research Laboratory for Energy and Environment, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Ceramic Forum Co. Ltd., 1-6-6 Taitoh, Taitoh-ku, Tokyo 110-0016 (Japan)

    2011-01-03

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm{sup -1} and 17,000 cm{sup -1} for sp{sup 2}-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp{sup 2}BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  19. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    International Nuclear Information System (INIS)

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm-1 and 17,000 cm-1 for sp2-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp2BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  20. Chemical vapour deposition diamond coating on tungsten carbide dental cutting tools

    International Nuclear Information System (INIS)

    Diamond coatings on Co cemented tungsten carbide (WC-Co) hard metal tools are widely used for cutting non-ferrous metals. It is difficult to deposit diamond onto cutting tools, which generally have a complex geometry, using a single step growth process. This paper focuses on the deposition of polycrystalline diamond films onto dental tools, which possess 3D complex or cylindrical shape, employing a novel single step chemical vapour deposition (CVD) growth process. The diamond deposition is carried out in a hot filament chemical vapour deposition (HFCVD) reactor with a modified filament arrangement. The filament is mounted vertically with the drill held concentrically in between the filament coils, as opposed to the commonly used horizontal arrangement. This is a simple and inexpensive filament arrangement. In addition, the problems associated with adhesion of diamond films on WC-Co substrates are amplified in dental tools due to the very sharp edges and unpredictable cutting forces. The presence of Co, used as a binder in hard metals, generally causes poor adhesion. The amount of metallic Co on the surface can be reduced using a two step pre-treatment employing Murakami etching followed by an acid treatment. Diamond films are examined in terms of their growth rate, morphology, adhesion and cutting efficiency. We found that in the diamond coated dental tool the wear rate was reduced by a factor of three as compared to the uncoated tool

  1. Influence of coolant on ductile mode processing of binderless nanocrystalline tungsten carbide through ultraprecision diamond turning

    Science.gov (United States)

    Doetz, Marius; Dambon, Olaf; Klocke, Fritz; Fähnle, Oliver

    2015-08-01

    Molds made of tungsten carbide are typically used for the replicative mass production of glass lenses by precision glass molding. Consequently an ultra-precision grinding process with a subsequent fresh-feed polishing operation is conventionally applied. These processes are time consuming and have a relatively low reproducibility. An alternative manufacturing technology, with a high predictability and efficiency, which additionally allows a higher geometrical flexibility, is the single point diamond turning technique (SPDT). However, the extreme hardness and the chemical properties of tungsten carbide lead to significant tool wear and therefore the impossibility of machining the work pieces in an economical way. One approach to enlarge the tool life is to affect the contact zone between tool and work piece by the use of special cutting fluids. This publication emphasizes on the most recent investigations and results in direct machining of nano-grained tungsten carbide with mono crystal diamonds under the influence of various kinds of cutting fluids. Therefore basic ruling experiments on binderless nano grained tungsten carbide were performed, where the tool performed a linear movement with a steadily increasing depth of cut. As the ductile cutting mechanism is a prerequisite for the optical manufacturing of tungsten carbide these experiments serve the purpose for establish the influence of different cutting fluid characteristics on the cutting performance of mono crystal diamonds. Eventually it is shown that by adjusting the coolant fluid it is possible to significantly shift the transition point from ductile to brittle removal to larger depths of cut eventually enabling a SPDT of binderless tungsten carbide molds.

  2. Electrical resistance pad welding of nickel and cobalt layers with tungsten carbide added

    International Nuclear Information System (INIS)

    Thin layers were created on the surface of 2.5 mm steel substrate by means of electrical resistance pad welding. The layers were made of mixed nickel alloy powder with tungsten carbide and cobalt powder with tungsten carbide. During electrical resistance welding the electrical parameters of the process were recorded. Microscopical observations and microanalysis of the area between foundation and the border of the joint were carried out as well. On the basis of hardness measurement and bend test the selected layer properties were established. (author)

  3. Advanced technologies of production of cemented carbides and composite materials based on them

    International Nuclear Information System (INIS)

    The paper presents new technological processes of production of W, WC and (Ti, W)C powders, cemented carbides having a controlled carbon content, high-strength nonmagnetic nickel-bonded cemented carbides, cemented carbide-based composites having a wear-resistant antifriction working layer as well as processes of regeneration of cemented carbide waste. It is shown that these technological processes permit radical changes in the production of carbide powders and products of VK, TK, VN and KKhN cemented carbides. The processes of cemented carbide production become ecologically acceptable and free of carbon black, the use of cumbersome mixers is excluded, the power expenditure is reduced and the efficiency of labor increases. It becomes possible to control precisely the carbon content within a two-phase region -carbide-metal. A high wear resistance of parts of friction couples which are lubricated with water, benzine, kerosene, diesel fuel and other low-viscosity liquids, is ensured with increased strength and shock resistance. (author)

  4. Carbide formation in tungsten coatings on carbon-fibre reinforced carbon substrates

    International Nuclear Information System (INIS)

    Tungsten coatings with molybdenum interlayer deposited on carbon-fibre reinforced carbon (CFC) substrates were selected as the first wall material for the divertor in the Wall Project at Joint European Torus (similar to the International Thermonuclear Experimental Reactor). For such a layered structure, diffusion of carbon from the CFC substrate towards the Mo and W deposits is expected during the operation of the reactor. As both molybdenum and tungsten form stable carbides, brittle compounds may form at the interface, thus strongly affecting the thermomechanical performance of the coated tiles. For the purpose of prediction of the operation time of such coated tiles, carbon diffusion and carbide formation kinetics need to be determined. In the present study, W/Mo/CFC samples were subjected to heat treatment at 1470 K for various annealing times. The Focused Ion Beam technique was used for sample preparation for electron microscopy examinations. Transmission electron microscopy observations supported with diffraction pattern analyses revealed the both W2C and WC carbides in the W coating, as well as that of Mo2C carbide in the Mo layer. The results were used to estimate the kinetics of coatings degradation. - Highlights: ► Thin Mo/W layers system on carbon-fibre reinforced carbon divertor tile ► Heat treatment at 1470 K results in two tungsten carbide creation — W2C and WC ► The total tungsten carbide creation is limited by carbon diffusion ► WC carbide creation is limited by W2C–WC reaction rate

  5. Electrochemical machining of hard tungsten carbide base alloys in neutral solutions using anodal pulses imposition

    Energy Technology Data Exchange (ETDEWEB)

    Davydov, A.D.; Klepikov, R.P.; Moroz, I.I.

    1981-01-01

    The experiments carried out show that activating pulses of higher amplitude imposition on constant comparatively low voltage extends the possibility of anodic dissolution process control. It proves to be possible to select pulse and constant voltage parameters, allowing to decrease the passivation effect and conduct the process of electrochemical machining of hard tungsten carbide base alloys in neutral water solutions.

  6. Electrochemical machining of hard tungsten carbide base alloys in neutral solutions using anodal pulses imposition

    International Nuclear Information System (INIS)

    The experiments carried out show that activating pulses of higher amplitude imposition on constant comparatively low voltage extends the possibility of anodic dissolution process control. It proves to be possible to select pulse and constant voltage parameters, allowing to decrease the passivation effect and conduct the process of electrochemical machining of hard tungsten carbide base alloys in neutral water solutions

  7. Surface modification of tungsten carbide by electrical discharge coating (EDC) using a titanium powder suspension

    Energy Technology Data Exchange (ETDEWEB)

    Janmanee, Pichai, E-mail: pichai.j@rmutk.ac.th [Department of Industrial Engineering, Thammasat University, Klongluang, Pathumhtani (Thailand); Muttamara, Apiwat [Department of Industrial Engineering, Thammasat University, Klongluang, Pathumhtani (Thailand)

    2012-07-15

    Surface modification by a titanium coating layer onto a tungsten carbide surface by electrical discharge coating (EDC) was studied by considering a titanium coating modification as well as the completeness of the tungsten carbide surface. This was carried out by electrical discharge machining (EDM). The tungsten carbide material was produced using a fluid dielectric oil, which was mixed with titanium powder. The current and duty cycles were varied resulting in a change in the titanium coating layer thickness. Also, an analysis of the chemical composition using energy dispersive spectroscopy (EDS) revealed that a titanium coating layer was formed causing the hardness of the titanium surface to be close to that of tungsten carbide. The completeness of the surface was evaluated using scanning electron microscopy (SEM) and a small number of microcracks were found on the surface since the microcracks were filled and substituted by titanium powder and carbon (a hydrocarbon) that decomposed from the dielectric that acted as a combiner (TiC). Also, the high concentration of carbon increased the amount of Ti and C combination and TiC was formed, which enhanced the surface hardness of the coated layer to 1750 HV. The surface roughness of the coated layer decreased and this reduced the formation of microcracks on the surface workpiece.

  8. Surface modification of tungsten carbide by electrical discharge coating (EDC) using a titanium powder suspension

    International Nuclear Information System (INIS)

    Surface modification by a titanium coating layer onto a tungsten carbide surface by electrical discharge coating (EDC) was studied by considering a titanium coating modification as well as the completeness of the tungsten carbide surface. This was carried out by electrical discharge machining (EDM). The tungsten carbide material was produced using a fluid dielectric oil, which was mixed with titanium powder. The current and duty cycles were varied resulting in a change in the titanium coating layer thickness. Also, an analysis of the chemical composition using energy dispersive spectroscopy (EDS) revealed that a titanium coating layer was formed causing the hardness of the titanium surface to be close to that of tungsten carbide. The completeness of the surface was evaluated using scanning electron microscopy (SEM) and a small number of microcracks were found on the surface since the microcracks were filled and substituted by titanium powder and carbon (a hydrocarbon) that decomposed from the dielectric that acted as a combiner (TiC). Also, the high concentration of carbon increased the amount of Ti and C combination and TiC was formed, which enhanced the surface hardness of the coated layer to 1750 HV. The surface roughness of the coated layer decreased and this reduced the formation of microcracks on the surface workpiece.

  9. Tungsten carbide promoted Pd and Pd–Co electrocatalysts for formic acid electrooxidation

    DEFF Research Database (Denmark)

    Yin, Min; Li, Qingfeng; Jensen, Jens Oluf; Huang, Yunjie; Cleemann, Lars Nilausen; Bjerrum, Niels; Xing, Wei

    2012-01-01

    Tungsten carbide (WC) promoted palladium (Pd) and palladium–cobalt (Pd–Co) nanocatalysts are prepared and characterized for formic acid electrooxidation. The WC as the dopant to carbon supports is found to enhance the CO tolerance and promote the activity of the Pd-based catalysts for formic acid...

  10. Diffusion in the liquid Co binder of cemented carbides: Ab initio molecular dynamics and DICTRA simulations

    OpenAIRE

    Walbrühl, Martin

    2014-01-01

    A fundamental quantum mechanical modelling approach is used for calculating liquid diffusion parameters in cemented carbides. Up to now, no detailed description of diffusion for alloying elements in a liquid Co matrix is available. Neither are experimental measurements found in the literature for the self- or impurity diffusion in the liquid Co system. State of the art application is the description of gradient formation in cemented carbide systems using DICTRA. In this work it is assumed tha...

  11. X-RAY fractographic study on fracture surface of WC-Co cemented carbides

    International Nuclear Information System (INIS)

    X-ray fractography was applied to the fracture surface of WC-Co cemented carbides. The X-ray stress constant , H, was determined. Residual stress were measured beneath fracture surface for X-ray stress measurement method. Fracture toughness tests were conducted under three-points bending. The plastic zone depth was determined from the residual stress distribution beneath the fracture surface of WC-Co cemented carbides.

  12. Strengthening zones in the Co matrix of WC-Co cemented carbides

    OpenAIRE

    Konyashin, Igor Yu; Lachmann, Frank Friedrich; Ries, Bernd Heinrich; Mazilkin, Andrei A.; Straumal, Boris B; Kübel, Christian; Llanes Pitarch, Luis Miguel; Baretzky, Brigitte

    2014-01-01

    For conventional structural and tool materials, in particular WC-Co cemented carbides, hardness and wear-resistance can usually be increased only at the expense of toughness and strength. For the first time we have achieved a dramatically increased combination of hardness, wear-resistance, fracture toughness and strength as a result of precipitation of extremely fine nanoparticles in the cobalt binder of cemented carbides. These nanoparticles are similar to 3 nm in size, coherent with the Co ...

  13. Residual strength of WC-Co cemented carbides after being subjected to abrupt temperature changes

    OpenAIRE

    Tarragó Cifre, Jose María; Serra, Ignacio; Al-Dawery, Ihsan; Llanes Pitarch, Luis Miguel

    2014-01-01

    Thermal shock and thermal fatigue are recognized as common failure modes for WC - Co cemented carbides (hardmetals) in several applications in volving service temperature changes. However, information on microstructure - performance for these materials when subjected to abrupt changes in temper ature is rather limited. In this investigation, the thermal shock resistance of two WC - Co cemented carbides is studied on the basis of their resi...

  14. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    International Nuclear Information System (INIS)

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm3) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between ± 3% and ± 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed. The

  15. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

    2006-05-15

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

  16. Effect of SiC Nanowhisker on the Microstructure and Mechanical Properties of WC-Ni Cemented Carbide Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Xiaoyong Ren

    2014-01-01

    Full Text Available Ultrafine tungsten carbide-nickel (WC-Ni cemented carbides with varied fractions of silicon carbide (SiC nanowhisker (0–3.75 wt.% were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC and tantalum carbide (TaC as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  17. Co removal and phase transformations during high power diode laser irradiation of cemented carbide

    International Nuclear Information System (INIS)

    The use of a continuous wave-high power diode laser for removing surface Co-binder from Co-cemented tungsten carbide (WC-Co (5.8 wt%.)) hardmetal slabs was investigated. Combined scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analyses were performed in order to study the phase transformations and micro-structural modifications of the WC-Co substrates occurring during and after laser irradiation. The micro-structure of the WC-Co progressively transforms as energy density increased, exhibiting stronger removal of Co and WC grain growth. At very high energy density, local melting of the WC grains with the formation of big agglomerates of interlaced grains is observed, and the crystalline structure of the irradiated substrate shows the presence of a brittle ternary eutectic phase of W, Co and C (often referred to as the η-phase). The latter can be detrimental to the mechanical properties of WC-Co. Therefore, the proper adjustment of the laser processing parameters plays a crucial role in surface treatments of WC-Co substrates prior to post-processing like diamond deposition.

  18. Direct observation of liquid-phase sintering in the system tungsten carbide--cobalt

    Energy Technology Data Exchange (ETDEWEB)

    Froschauer, L.; Fulrath, R.M.

    1976-01-01

    The hot-stage of a scanning electron microscope has been used to observe liquid-phase sintering in the system tungsten carbide-cobalt. Densification behaviour and the mechanism for the first, fast stage of sintering have been determined; the influence of particle size and the amount of liquid phase has been investigated. In all samples the densification kinetics is that of a rearrangement process; direct observation confirmed this result.

  19. Effect of tungsten carbides properties of overlay welded WC/NiSiB composite coatings

    OpenAIRE

    Seger, Richard

    2014-01-01

    To get a long life of a product which is subjected to heavy mechanical wear, materials with particularly good properties such as high hardness and the ability to resist high temperature is required. Tungsten carbide is a material which has these properties, but to manufacture large products for mining industry or agriculture entirely of this material is neither practical nor quite beneficial when the disadvantages of the materials such as brittleness, high weight and high price will have a ma...

  20. Numerical simulation and experiment on split tungsten carbide cylinder of high pressure apparatus

    International Nuclear Information System (INIS)

    A new high pressure device with a split cylinder was investigated on the basis of the belt-type apparatus. The belt-type die is subjected to excessive tangential tensile stress and the tungsten carbide cylinder is easily damaged in the running process. Taking into account the operating conditions and material properties of the tungsten carbide cylinder, it is divided into 6 blocks to eliminate the tangential tensile stress. We studied two forms of the split type: radial split and tangential split. Simulation results indicate that the split cylinder has more uniform stress distribution and smaller equivalent stress compared with the belt-type cylinder. The inner wall of the tangential split cylinder is in the situation that compressive stress is distributed in the axial, radial, and tangential directions. It is similar to the condition of hydrostatic pressure, and it is the best condition for tungsten carbide materials. The experimental results also verify that the tangential split die can bear the highest chamber pressure. Therefore, the tangential split structure can increase the pressure bearing capacity significantly

  1. Electro-oxidation behavior of tungsten carbide electrode in different electrolytes

    Institute of Scientific and Technical Information of China (English)

    马淳安; 甘永平; 褚有群; 黄辉; 成旦红; 周邦新

    2004-01-01

    The electrochemical activity and stability of tungsten carbide gas diffusion electrode in different electrolytes were determined by galvanostatic charge method. It is shown that WC exhibits good electrocatalytic activity and stability for hydrogen oxidation in acidic solutions when the electrode potential is below about 800 mV (vs DHE), WC is firstly oxidized to an unstable blue tungsten oxides at 800 - 900 mV which are closed to a composite stoichiometry of W2O5 in H2 SO4 solution and W8O23 in HCl solution calculated by charge consumed . Furthermore,the generated intermediate tungsten oxides can be further oxidized into WO3 at higher potentials. While in alkali solution, WC can not be used as anodic catalyst for its poor stability and catalytic activity due to the fact that WC will be directly oxidized into WO3.

  2. Tungsten carbide production from ore concentrates by molten salt-natural gas sparging treatment

    International Nuclear Information System (INIS)

    The U.S. Bureau of Mines conducted a bench-scale study to delineate the important parameters in a three-step process to produce commercial-quality tungsten carbide (WC) directly from tungsten minerals. In the process, tungsten concentrates of wolframite or wolframite and scheelite are decomposed at 1,0500C in a molten mixture of NcCl and Na2SiO3 that forms two immiscible phases. Tungsten, as sodium tungstate, reports to the halide phase and is separated from the gangue constituents, which report to the silicate phase. After decanting to separate the two phases, natural gas is sparged into the molten halide phase a 1,0700C. Submicrometer crystals of WC are initially produced. These crystals grow into thin triangular-shaped plates up to 100 μm on a side or into popcorn-shaped conglomerates. Sparged WC was examined for its suitability for use in sintered carbide products. In physical evaluations, sparged WC ground to an average particle size of 1.52 μm and compacted with 10 pct Co binder into standard 6-by 22-mm test bars had a density of 14.35 and a Rockwell A hardness of 89.6. This compared favorably with 14.39 and 89.7 respectively, for test bars made from a standard commercial 1.52-μm WC powder. Test bars made from Bureau of Mines WC had no ''C'' porosity or eta phase

  3. Three-point bending fatigue behavior of WC–Co cemented carbides

    International Nuclear Information System (INIS)

    Highlights: ► Mechanical fatigue tests were conducted on a specific designed jig. ► Three-point bending fatigue behavior of WC–Co cemented carbides was studied. ► Fatigue mechanisms of WC–Co cemented carbides with different WC grain sizes and Co binder contents were revealed. -- Abstract: WC–Co cemented carbides with different WC grain sizes and Co binder contents were sintered and fabricated. The three-point bending specimens with a single edge notch were prepared for tests. In the experiments, the mechanical properties of materials were investigated under static and cyclic loads (20 Hz) in air at room temperature. The fatigue behaviors of the materials under the same applied loading conditions are presented and discussed. Optical microscope and scanning electron microscopy were used to investigate the micro-mechanisms of damage during fatigue, and the results were used to correlate with the mechanical fatigue behavior of WC–Co cemented carbides. Experimental results indicated that the fatigue fracture surfaces exhibited more fracture origins and diversification of crack propagation paths than the static strength fracture surfaces. The fatigue fracture typically originates from inhomogeneities or defects such as micropores or aggregates of WC grains near the notch tip. Moreover, due to the diversity and complexity of the fatigue mechanisms, together with the evolution of the crack tip and the ductile deformation zone, the fatigue properties of WC–Co cemented carbides were largely relevant with the combination of transverse rupture strength and fracture toughness, rather than only one of them. Transverse rupture strength dominated the fatigue behavior of carbides with low Co content, whilst the fatigue behavior of carbides with high Co content was determined by fracture toughness.

  4. Fracture and fatigue behavior of WC-Co and WC-CoNi cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Roa Rovira, Joan Josep; Valle, Vladimir; Marsahll, J. M.; Llanes Pitarch, Luis Miguel

    2015-01-01

    The fracture and fatigue characteristics of several cemented carbide grades are investigated as a function of their microstructure. In doing so, the influence of binder chemical nature and content (Co and 76 wt.% Co-24 wt.% Ni), as well as carbide grain size on hardness, flexural strength, fracture toughness and fatigue crack growth (FCG) behavior is evaluated. Mechanical testing is combined with a detailed inspection of crack-microstructure interaction, by means of scanning electron microsco...

  5. Research on Ultrafine WC-10Co Cemented Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    SHI Xiaoliang; YANG Hua; SHAO Gangqin; DUAN Xinglong; XIONG Zhen; ZHANG Weifeng

    2006-01-01

    WC- 10Co nanocomposite powder produced by spray pyrolysis-continuous reduction and carbonization technology was used, and the vacuum sintering plus sinterhip process was adopted to prepare ultrafine WCCo cemented carbide. The microstructure, grain size, porosity, density, Rockwell A hardness ( HRA ), transverse rupture strength (TRS), saturated magnetization and coercivity force were studied. The experimental results show that average grain size of the sample prepared by vacuum sintering plus sinterhip technology was about 420 nm, transverse rupture strength was more than 3460 MPa, and Rockwell A hardness of sintered specimen was more than 92.5. Ultrafine WC- 10Co cemented carbide with high strength and high hardness is obtained.

  6. Potential Use Of Carbide Lime Waste As An Alternative Material To Conventional Hydrated Lime Of Cement-Lime Mortars

    OpenAIRE

    Al Khaja, Waheeb A.

    1992-01-01

    The present study aimed at the possibility of using the carbide lime waste as an alternative material to the conventional lime used for cement-lime mortar. The waste is a by-product obtained in the generation of acetylene from calcium carbide. Physical and chemical properties of the wastes were studied. Two cement-lime-sand mix proportions containing carbide lime waste were compared with the same mix proportions containing conventional lime along with a control mix without lime. Specimens wer...

  7. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    OpenAIRE

    Hongfang Sun; Zishanshan Li; Jing Bai; Shazim Ali Memon; Biqin Dong; Yuan Fang; Weiting Xu; Feng Xing

    2015-01-01

    Calcium carbide residue (CCR) is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH)2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (...

  8. Investigation of carburisation of tungsten-carbide formation by hot-filament CVD technique

    International Nuclear Information System (INIS)

    Tungsten filaments were carburised by pyrolitical decomposition of methane and hydrogen over hot filament surface. The carburised filaments were characterized by Raman spectroscopy, X-ray diffraction measurements and scanning electron microscopy. Featureless micro-Raman spectra confirm a formation of tungsten carbide layer after 10-minute carburisation. Strong WC-related peaks in X-ray diffraction spectra are observed for carburisation temperatures of 16000 C and higher. SEM analysis of filaments fracture indicates a creation of WC layer over W filaments, generation of deep micro cracks in WC region and a preferential creation of WC grains in thin surface layer over bulk of carburised filaments in dependence on carburisation time is observed. Presented results indicate that successful carburisation is practically self-stop process after 5 hours. (Authors)

  9. Analysis of crystallite size and microdeformation crystal lattice the tungsten carbide milling in mill high energy

    International Nuclear Information System (INIS)

    The tungsten carbide (WC) has wide application due to its properties like high melting point, high hardness, wear resistance, oxidation resistance and good electrical conductivity. The microstructural characteristics of the starting powders influences the final properties of the carbide. In this context, the use of nanoparticle powders is an efficient way to improve the final properties of the WC. The high energy milling stands out from other processes to obtain nanometric powders due to constant microstructural changes caused by this process. Therefore, the objective is to undertake an analysis of microstructural characteristics on the crystallite size and microdeformations of the crystal lattice using the technique of X-ray diffraction (XRD) using the Rietveld refinement. The results show an efficiency of the milling process to reduce the crystallite size, leading to a significant deformation in the crystal lattice of WC from 5h milling. (author)

  10. Properties of coatings on tungsten carbide base applied by detonation spraying

    International Nuclear Information System (INIS)

    The effect of technological parameters of detonation spraying on the quality of wear-resistant coatings on the base of tungsten carbide with nickel addition is considered. Data are given on the influence of the charge composition, thickness of sprayed layer, expenditure of transporting gas and the distance to the coated surface on hardness, adhesive strength and wear resistance of the coatings. The coatings 0.2-0.4 mm thick are shown to be optimum nickel content in the charge should not exceed 10%

  11. Development of tungsten carbide hardmetals using iron-based binder alloys

    International Nuclear Information System (INIS)

    The main work was carried out on hardmetals with 20 wt.% of iron rich binder alloys; the cobalt and nickel content of the alloys was varied upto 50 wt.%. The properties of the WC-Fe, WC-Co and WC-Ni hardmetals were measured for comparison. The influence of the carbon content, heat treatment and alloying with chromium andor molybdenum carbide was also evaluated. In addition to this, the effect of changes in the binder content and the carbide grain size on the properties of the hardmetals was determined. The structure of the WC-hardmetals with Fe-Co-Ni binders is similar to that of WC-Co, but the carbide grain size is somewhat smaller. The carbon content of the hardmetals has to be above the stoichiometric value of the tungsten carbide in order to obtain optimal hardmetal properties. The mechanical properties of the WC-Fe/Co/Ni hardmetals are strongly dependent on the binder composition and can be varied in a wide range. The optimal WC-Fe/Co/Ni hardmetals have at comparable transverse rupture strengths higher room temperature and hot hardness values, better fracture toughness and abrasive strength than the WC-Co hardmetals. Hardmetals whose binder is mainly martensitic have the best combination of all measured mechanical properties. (orig./IHOE)

  12. Preparation of Nano-crystalline Tungsten Carbide Thin Film by Magnetron Sputtering and Their Electrocatalytic Property for PNP Reduction

    Institute of Scientific and Technical Information of China (English)

    Hua Jun ZHENG; Jian Guo HUANG; Chun An MA

    2005-01-01

    Nano-crystalline tungsten carbide thin films were deposited on Ni substrates by magnetron sputtering using WC as target material. The crystal structure and morphology of the thin films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM).Electrochemical investigations showed that the electrode of the thin film exhibited higher electrocatalytic activity in the reaction of p-nitrophenol (PNP) reduction. FT-IR analysis indicated that p-aminophenol (PAP) was synthesized after two step reduction of PNP on nano-crystalline tungsten carbide thin film electrode.

  13. Deposition and Characterization of Tungsten Carbide Thin Films by DC Magnetron Sputtering for Wear-Resistant Applications

    Science.gov (United States)

    Tavsanoglu, Tolga; Begum, Ceren; Alkan, Murat; Yucel, Onuralp

    2013-04-01

    In this study, WC (tungsten carbide) thin films were deposited on high-speed steel (AISI M2) and Si (100) substrates by direct current magnetron sputtering of a tungsten carbide target having 7% cobalt as binding material. The properties of the coatings have been modified by the change in the bias voltages from grounded to 200 V. All the coatings were deposited at 250°C constant temperature. The microstructure and the thickness of the films were determined from cross-sectional field-emission gun scanning electron microscope micrographs. The chemical composition of the film was determined by electron probe micro analyzer. The x-ray diffractometer has been used for the phase analyses. Nanoindentation and wear tests were used to determine the mechanical and tribological properties of the films, respectively. It is found that the increase in the bias voltages increased drastically the hardness and elastic modulus, decreased the friction coefficient values and increased the wear resistance of tungsten carbide thin films by a phase transformation from metallic W (tungsten) to a nonstoichiometric WC1- x (tungsten carbide) phase.

  14. Design and fabrication of tungsten carbide mould with micro patterns imprinted by micro lithography

    Science.gov (United States)

    Choi, Woojae; Lee, Jayong; Kim, Wook-Bae; Min, Byung-Kwon; Kang, Shinill; Lee, Sang-Jo

    2004-11-01

    Core fabrication is one of the key technologies of glass moulding process used in micro optical component manufacturing. However, when the cavity size is very small and an array-type cavity is needed, a conventional diamond turning process cannot be employed. In this study, a novel core fabrication method that can be used for glass micro optical components has been developed. First, microlens array (with individual lens diameters of 36-300 µm) mould masters were produced with silicon using a photoresist reflow and a reactive ion etching process. Then, the shape of the silicon lens masters was transferred to tungsten carbide cores using a powder pressure forming and a sintering process. To further improve the surface qualities, magnetic abrasive finishing was carried out. The details of the fabrication process are presented in this paper. The characteristics of the proposed method, such as the shrinkage in the sintering process and the effects of grain size of the tungsten carbide powder and abrasive finishing process on the surface qualities, were also discussed.

  15. The reaction between H2 and O2 over tungsten carbide catalysts

    International Nuclear Information System (INIS)

    The stationary-state reaction between H2 and O2 either in excess H2 or O2 has been studied in a flow recirculation reactor over unsupported powders of tungsten carbide with high specific surface area and microporous texture for up to 40 h. Areal rates, va are first order in the concentration of the limiting reactant and zero order in the concentration of the excess reactant between 273 and 600 K and near atmospheric pressure. Rates are referred to the number of sites counted by titration of preadsorbed oxygen with H2 at room temperature. This number is multiplied by the surface area per W atom to obtain va. These tungsten carbides exhibit a microporous structure. A break in the Arrhenius diagram near 450 K is observed. Below 450 K either in excess H2 or O2 capillary condensation of product water causes the micropores of the catalyst to become blocked. Thus, the reaction occurs only in the mesopores which account for about 10% of the total specific surface area, Sg. Above 450 K, water leaves the micropores and the apparent va increases as active sites within the micropores become accessible to the reactants. In excess O2 at 273 K, the first order rate constant of va based on active area of mesopores, is two times higher for microporous αWC than that for platinum

  16. Inelastic deformation and failure of tungsten carbide under ballistic-loading conditions

    International Nuclear Information System (INIS)

    Research highlights: → Studied a tungsten carbide projectile striking a tungsten carbide target. → Shown that for the given experimental setup, this material is susceptible to interface defeat. → Simulated results using a simple strain-hardening model using AUTODYNTM with good correlation. → Shown that a marked change in indentation depth occurs as the velocity is increased that coincides with extensive trans-granular fracture just below the impact surface. → Estimated the dynamic hardness of the WC-Co and shown that this material's strength is not sensitive to strain rate over the range of experimentation. - Abstract: High-speed photography has been used to investigate the dynamic behaviour of similar grades of WC-Co hardmetals during ballistic impacts with velocities in the range of 28-484 m/s. Key features of the failure of similar grades of WC-Co materials during complimentary impacts have been observed and discussed. In particular, fast moving fragments were observed to emanate from the point of impact and flow radially across the target's surface analogous to the processes of interface defeat. Further, as the velocity of impact was increased a non-linear increase in the indentation depth was observed that corresponded with an apparent onset of trans-granular fracture in the WC crystallites. Comparisons with ANSYS AUTODYNTM simulations were made and good correlation has been established between the measured inelastic deformation and computations using a simple strain-hardening model.

  17. Fabrication and Radiocharacterization of Boron Carbide and Tungsten Incorporated Rubber Shields

    Directory of Open Access Journals (Sweden)

    Marzieh Salimi

    2013-10-01

    Full Text Available Radioactive ray safeguard is a physical impediment which is placed between radioactive source and the protected object in order to decrease the amount of rays' radiation in the protected area. Different materials such as lead, iron, graphite, water, poly ethylene, concrete, or rubber can be used for protection against nuclear radiations. In safeguard's common designing, two types of Gama and Neutron radiations are usually considered. The weakening amount of Gama radiations is proportional to the mass and atomic number of the safeguard's material. Covering Neutron source varies with regard to the source power and its application. However, what is always true is having the least dose with the least dimensions outside the safeguard. The dose of the safeguard's outside partition is resulted from quick, slow and thermal neutrons, and also from the source's Gammas and secondary Gammas. Neutrons use retarding and neutron-absorbing materials in order to reduce the dose. Due to the weak mechanical characteristics of the pure elastic composites, fillers are used to strengthen and improve their characteristics. Strengthening the elastic material is often defined through increasing the characteristics such as hardness, module, refraction energy, solidity, tear resistance, tensile solidity, lassitude resistance, abrasion resistance. In this paper, rubber shielding materials with boron carbide and tungsten as impurities have been fabricated. The optimum boron carbide contents (5% weight percent have been evaluated using the Monte Carlo code, MCNP. The gamma attenuation coefficients for different boron carbide and tungsten contents have been measured for a number of rubber shields with dimensions of 1×9×16cm3.

  18. R.F. magnetron sputtering of multilayered c-BN films on cemented carbide tool.

    Science.gov (United States)

    Park, Sungtae; Jeong, Sehoon; Lee, Kwangmin

    2011-02-01

    A c-BN thin film was deposited using a B4C target in a r.f. magnetron sputtering system. The c-BN layer was coated with a TiAIN adhesion layer (approximately 2 microm), boron carbide (approximately 1 microm) and BCN (10 approximately 15 nm) nano-gradient layer system. The c-BN layers with thicknesses of more than 0.5 microm were successfully deposited onto cemented carbide substrates. The high resolution XPS spectra analysis of B1s and N1s revealed that the c-BN film was mainly composed of sp3 BN bonds. PMID:21456217

  19. 中国超细晶硬质合金及原料制备技术进展%Development on Preparation Technology of Ultrafine-Grained Cemented Carbides and Their Raw Materials in China

    Institute of Scientific and Technical Information of China (English)

    吴冲浒; 聂洪波; 肖满斗

    2012-01-01

    The sintered WC-Co with uhrafine grain sizes ( 〈 0. 5 rim) is called ultrafine cemented carbide, which pos- sesses optimized properties such as hardness and strength. Efficient tools prepared by uhrafine cemented carbides have been used in aerospace, nuclear energy, automotive, generating equipment, new energy and other fields of electronic communications. The development of uhrafine cemented carbides and raw materials was systematically introduced and reviewed, mainly in aspects of the preparation, property and characterization of uhrafine tungsten carbide powder, ultrafine cobalt powder, WC-Co composite powder and ultrafine cemented carbides in China. Prospects on technology of the ultra-fine cemented carbide were discussed finally.%超细晶硬质合金是WC晶粒度≤0.5μm的硬质合金,这类合金具有高强度和高硬度的优异性能。目前由超细晶硬质合金制备的高效刀具已经广泛用于航空航天、核能、汽车、发电设备、新能源和电子通讯等现代制造业。主要对中国超细晶硬质合金原料(例如超细碳化钨粉、钴粉、复合粉)和超细晶硬质合金制备技术、性能及表征方法作了系统的阐述。最后对超细晶硬质合金制备技术进行了展望。

  20. Consolidation and properties of ultrafine binderless cemented carbide by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    LIU Xiangqing; LIN Tao; Shao Huiping; GUO Zhimeng; LUO Ji; HAO Junjie

    2008-01-01

    Owing to the absence of metal binder, binderless cemented carbides have higher wear, corrosion, and oxidation resistance. WC-0.3VC-0.5Cr3C2 powders with an average particle size of 200nm and a little amount of active element were consolidated by spark plasma sintering. The sintered microstructure revealed that the average WC grain size was 0.24μm, which was almost consistent with the initial fine powder. The results of XRD showed that W2C phase was formed. Nearly complete densification of ultrafine binderless cemented carbide was achieved by sintering at 1400℃ for 120s under 50MPa. The resulting hardness and the fracture toughness were 28.18 GPa and 6.05MPa·m1/2, respectively.

  1. Microstructure and Properties of Coating from Cemented Carbide on Surface of H13 Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructures and properties of coating from cemented carbide on the substrate of H13 by vacuum powder sintering were studied. The effect of sintering temperature on the microstructures of coating was discussed. The interface characteristics between coating and H13 steel substrate, microhardness distribution and wear resistance in the coating were analyzed. The coating from cemented carbide with thickness of 1-3 mm by vacuum powder sintering at temperature ranging from 1280 ℃ to 1300 ℃ was obtained. The experimental results indicated that the coating with microhardness of HV 1600 favorable to wear resistance is strongly bonded with the H13 steel substrate by mutual diffusion and penetration of Fe,Cr, Mo,V in substrate towards the coating and W, Co,Ni in coating towards the substrate.

  2. Effect of Carbon Addition on Microstructure and Properties of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    Chongbin Wei; Xiaoyan Song; Jun Fu; Xiaosen Lv; Haibin Wang; Yang Cao; ShixianZhao; Xuemei Liu

    2012-01-01

    Based on a unique method to synthesize WC-Co composite powder by in-situ reactions of metal oxides and carbon, the effects of the carbon addition in the initial powders on the phase constitution, microstructure and mechanical properties of the cemented carbides were investigated. It is found that with a suitable carbon addition the pure phase constitution can be obtained in the sintered bulk from the composite powder. The mechanical properties of the cemented carbides depend on the phase constitution and the WC grain structure. To obtain the excellent properties of the WC-Co bulk, it is important to obtain the pure phase constitution from the appropriate carbon addition in the initial powders and a suitable grain size.

  3. Influence of Combined Hard and Fine Machining on the Surface Properties of Cemented Carbides

    Directory of Open Access Journals (Sweden)

    U. Engel

    2012-09-01

    Full Text Available As a result of recent developments in cold forging cemented carbides are increasingly used as tool materials. Due to their high hardness only electrical discharge machining (EDM and grinding are suitable for tool machining. The structure of tool surface has significant influence on dominating failure mechanisms wear and fatigue. For improvement of tribological conditions the surface is polished in a finale processing step. The result of hard and fine machining is a specific combination of coarse and fine structure which is determined by processing parameters. The different surface structures lead to a particular tool behavior in forming process. This paper aims to show the influence of combined hard and fine machining on the surface properties of cemented carbides.

  4. Silicon Carbide Coating for Carbon Materials Produced by a Pack-Cementation Process

    OpenAIRE

    Paccaud, O.; Derré, A.

    1995-01-01

    A pack-cementation process has been developed in order to produce SiC coating on carbon materials. At high temperature gaseous silicon monoxide generated from a SiC-SiO2 powders mixture reacts with carbon substrate by converting the outer surfaces into silicon carbide. The correlation between density measurements and thermochemical calculations allows to determine the reaction path mechanism for the SiC layer formation. Iridium marker experiments are proposed to localize the substrate initial...

  5. Grinding effects on surface integrity and mechanical strength of WC-Co cemented carbides

    OpenAIRE

    Yang, Jing; Odén, Magnus; Johansson-Joesaar, M. P.; Llanes, L.

    2014-01-01

    In this study, the correlation existing among grinding, surface integrity, and flexural strength is investigated for WC-Co cemented carbides (hardmetals). A fine-grained WC-13 wt % Co grade and three different surface conditions: (1) ground, (2) mirror-like polished (reference), and (3) ground plus high-temperature annealed, are investigated. Surface integrity and mechanical characterization is complemented with fractography. The grinding strongly affects both surface integrity and flexural s...

  6. Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites

    Energy Technology Data Exchange (ETDEWEB)

    Lou, D.; Hellman, J.; Luhulima, D.; Liimatainen, J.; Lindroos, V.K

    2003-01-15

    A variety of experimental techniques have been used to investigate the interactions between tungsten carbide (WC-Co 88/12) particulates and the matrix in some new wear resistant cobalt-based superalloy and steel matrix composites produced by hot isostatic pressing. The results show that the chemical composition of the matrix has a strong influence on the interface reaction between WC and matrix and the structural stability of the WC particulates in the composite. Some characteristics of the interaction between matrix and reinforcement are explained by the calculation of diffusion kinetics. The three-body abrasion wear resistance of the composites has been examined based on the ASTM G65-91 standard procedure. The wear behavior of the best composites of this study shows great potential for wear protection applications.

  7. Wear and cutting performance of diamond composite material-a comparison with tungsten carbide

    Institute of Scientific and Technical Information of China (English)

    LI Xing-sheng; J. N. Boland

    2004-01-01

    A series of wear and rock cutting tests were undertaken to assess the wear and cutting performance of a thermally stable diamond composite (TSDC). The wear tests were conducted on a newly designed wear testing rig in which a rotating aluminium oxide grinding wheel is turned (also known as machined) by the testing tool element.The rock cutting tests were performed on a linear rock-cutting planer. The thrust and cutting forces acting on the tool were measured during these tests. A tungsten carbide element was also studied for comparative purposes. The wear coefficients of both materials were used to evaluate wear performance while cutting performance was assessed by tool wear and the rates of increase in forces with cutting distance.

  8. Laboratory analysis of dental sections made with commercial tungsten carbide burs coated with HFCVD diamond

    Energy Technology Data Exchange (ETDEWEB)

    Maass, F [Departamento de Fisica, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Aguilera, Y [Departamento de Ingenieria Industrial, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Avaria, J [Departamento de OdontologIa, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile)], E-mail: fdmaass@uantof.cl

    2008-11-01

    The objective of this study was to determine the cutting power of diamond burs obtained by the HFCVD deposition process. Diamond was deposited on the active part of each of a series of 10 commonly used Tungsten Carbide (WC) commercial burs. The quality of the section was compared with sections made by commonly used commercial burs, employing fresh human molars and a standard device [1]. Both burs and sections were analysed by using SEM and EDX techniques. The quality and tension of the deposited diamond coatings were analyzed by Raman Spectroscopy. The optimal thickness of the diamond coating which provided the best durability and finish of the sections was determined by comparative observations of results.

  9. Laboratory analysis of dental sections made with commercial tungsten carbide burs coated with HFCVD diamond

    International Nuclear Information System (INIS)

    The objective of this study was to determine the cutting power of diamond burs obtained by the HFCVD deposition process. Diamond was deposited on the active part of each of a series of 10 commonly used Tungsten Carbide (WC) commercial burs. The quality of the section was compared with sections made by commonly used commercial burs, employing fresh human molars and a standard device [1]. Both burs and sections were analysed by using SEM and EDX techniques. The quality and tension of the deposited diamond coatings were analyzed by Raman Spectroscopy. The optimal thickness of the diamond coating which provided the best durability and finish of the sections was determined by comparative observations of results.

  10. Optimization of Tungsten Carbide Opposite Anvils Used in the In Situ High-Pressure Loading Apparatus

    Directory of Open Access Journals (Sweden)

    Zhang Ying

    2014-01-01

    Full Text Available In order to optimize the structure of anvils, finite element method is used to simulate two kinds of structures, one of which has a support ring but the other one does not. According to the simulated results, it is found that the maximum value of pressure appears at the center of culet when the bevelled angle is about 20°. Comparing the results of these two kinds of structures, we find that the efficiency of pressure transformation for the structure without support ring is larger than that for the structure with support ring. Considering the effect of von Mises stress, two kinds of tungsten carbide opposite anvils have been manufactured with bevelled angle of 10°. The experimental results for these two anvils are in good agreement with the simulation.

  11. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    OpenAIRE

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  12. Laser cladding of tungsten carbides (Spherotene ®) hardfacing alloys for the mining and mineral industry

    Science.gov (United States)

    Amado, J. M.; Tobar, M. J.; Alvarez, J. C.; Lamas, J.; Yáñez, A.

    2009-03-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene ® powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase ®). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

  13. Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

    International Nuclear Information System (INIS)

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed

  14. Electrochemical behaviour of tungstate-carbonate metals and high-temperature electrochemical synthesis of dispersed tungsten carbide powders

    International Nuclear Information System (INIS)

    Electrochemical behaviour of Na2WO4-Li2WO4-Li2CO3 melts on nickel working electrodes at a temperature of 750-900 Deg C is studied to optimize conditions of electrochemical synthesis of highly dispersed tungsten carbide powders. It is shown that conditions of W2O synthesis differ from WC synthesis conditions solely in electrolysis temperature, which is 700-750 Deg C and 800-900 Deg C, respectively. Using diverse physical methods the composition of carbides prepared, as well as their physicochemical and mechanical properties, are studied

  15. Preparation, Characterization and Catalytic Properties of S2O2-8/ZrO2 Supported by Tungsten Carbide

    Institute of Scientific and Technical Information of China (English)

    XUE Hua-xin; CHEN Jian-min

    2004-01-01

    A WC-supported S2O2-8/ZrO2(PSZ) catalyst was prepared and characterized by means of XRD, BET, FTIR and XPS. The isomerization of n-pentane over the catalyst was investigated as well. The results show that the skeletal isomerization and the crack of n-pentane proceed simultaneously on WC-supported S2O2-8/ZrO2 catalyst. The addition of tungsten carbide showed a significant enhancement in the activity and stability of the catalyst for n-pentane isomerization. The catalyst showed evidently a better activity than S2O2-8/ZrO2 supported by Pt and WO3. The results can be interpreted by the existence of the tungsten oxycarbide compound(WCxOy) with carbidic, oxide and acidic sites.

  16. TECHNICAL NOTE: Manufacturing of a micro-tungsten carbide electrode using a supersonic-aided electrolysis process

    Science.gov (United States)

    Weng, Feng-Tsai; Ho, Chi-Ting

    2008-03-01

    In this study, a novel micromachining technology for fabricating micro parts was described. The original diameter of a tungsten carbide rod was 3 mm, and it was first processed to a rod with a diameter of 50 µm by a precision-grinding process. It could then be machined to the desired diameter by a supersonic-aided electrolysis process. A high-aspect ratio of the micro-tungsten carbide rod was easily obtained by this process. The surface roughness of the sample that was processed by electrolysis with supersonic-aided agitation was compared with that of the sample obtained without agitation. The machined surface of the sample was smooth, and the reason may be that ionized particles in the anode could be removed by supersonic-aided agitation during the electrolysis process. A microelectrode with a tip of approximately 1 µm could be obtained by this process.

  17. Comparative study on discharge conditions in micro-hole electrical discharge machining of tungsten carbide (WC-Co) material

    Institute of Scientific and Technical Information of China (English)

    Hyun-Seok TAK; Chang-Seung HA; Dong-Hyun KIM; Ho-Jun LEE; Hae-June LEE; Myung-Chang KANG

    2009-01-01

    WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge machining(EDM) is one of the most effective methods for making holes because the hardness is not a dominant parameter in EDM. This paper describes the characteristics of the discharge conditions for micro-hole EDM of tungsten carbide with a WC grain size of 0.5μm and Co content of 12%. The EDM process was conducted by varying the condenser and resistance values. A R-C discharge EDM device using arc erosion for micro-hole machining was suggested. Furthermore, the characteristics of the developed micro-EDM were analyzed in terms of the electro-optical observation using an oscilloscope and field emission scanning electron microscope.

  18. Effects of Implant Copper Layer on Diamond Film Deposition on Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The deposition of high-quality diamond films and their adhesion on cemented carbides are strongly influenced by the catalytic effect of cobalt under typical deposition conditions.Decreasing Co content on the surface of the cemented carbide is often used for the diamond filmdeposition. But the leaching of Co from the WC-Co substrate leading to a mechanical weak surface often causes a poor adhesion. In this paper we adopted an implant copper layer preparedby vaporization to improve the mechanical properties of the Co-leached substrate. The diamondfilms were grown by microwave plasma chemical vapor deposition from CH4 :H2 gas mixture. Thecross section and the morphology of the diamond film were characterized by scanning electronmicroscopy (SEM). The non-diamond content in the film was analyzed by Raman spectroscopy.The effects of pretreatment on the concentrations of Co and Cu near the interfacial region wereexamined by energy dispersive spectrum (EDS) equipped with SEM. The adhesion of the diamondon the substrate was evaluated with a Rockwell-type hardness tester. The results indicate that thediamond films prepared with implant copper layer have a good adhesion to the cemented carbidesubstrate due to the recovery of the mechanical properties of the Co-depleted substrate after thecopper implantation and the formation of less amorphous carbon between the substrate and thediamond film.

  19. A tribological study of a detonation gun coating of tungsten carbide for use in a subsea gate valve

    OpenAIRE

    Binfield, Mark

    1995-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Detonation gun coatings of tungsten carbide have been widely recognised as one of the most effective anti-wear coatings for oilfield applications. However, very little fundamental tribological information exists for the material, which hinders coating development and the evolution of correct specifications. This study redresses this problem by conducting adhesive, abrasive and erosive tests u...

  20. Preparation of Pt-mesoporous tungsten carbide/carbon composites via a soft-template method for electrochemical methanol oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Chun’an, E-mail: science@zjut.edu.cn; Kang, Lingzhi; Shi, Meiqin; Lang, Xiaoling; Jiang, Yekun

    2014-03-05

    Highlights: • Mesoporous composite Pt-m(WC/C) is prepared by a soft template method. • The structure of phenolic gives a space limitation effect on the growth of WC. • Analysis of the effect of F127 on controlling the structure of composites. • Pt-m(WC/C) exhibits more than three times higher than Pt/C in catalytic activity. -- Abstract: This paper introduces a simple and reproducible chemical process for synthesis of Pt-mesoporous tungsten carbide/carbon composites composites Pt-m(WC/C) by means of a soft-template method. In this process, low-molecular-weight phenolic resol acted as the precursor both for carbon support and also the carbon resource of tungsten carbide. Tungsten hexachloride was used as a tungsten precursor along with different amount of triblock copolymer Pluronic F127 as pore-forming component. The best performance of Pt-m(WC/C) towards methanol oxidation is found when the mass ratios of WCl{sub 6}:F127 is 1:0.6. The composite presents an improved methanol oxidation performance evidenced by a negative shift in onset potential, and increase of peak current density, compared with commercial Pt/C. The difference is explained by the adding of appropriate amount of F127 which facilitates the construction of mesoporous matrix structure of WC/C.

  1. Change in relative density of WC-Co cemented carbides in spark plasma sintering process

    Institute of Scientific and Technical Information of China (English)

    SUN Lan; LIN Chenguang; JIA Chengchang; JIA Xian; XIAN Min

    2008-01-01

    The relative density of WC-Co cemented carbides during spark plasma sintering (SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900℃,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200℃,and most of the densification took place in the stage.Besides,the theoretcal values were consistent with the experimental results.

  2. High temperature mechanical behaviour of WC-6 wt.% Co cemented carbide

    International Nuclear Information System (INIS)

    The mechanical and fracture behaviour of a cemented carbide WC-6 wt% Co has been studied from room temperature up to 10000C. Elastic modulus, fracture strength and fracture toughness have been measured in inert atmosphere by four point bend tests. Between room temperature and 8000C, there is only limited plasticity and linear elastic mechanics can be applied. Above 8000C, linear fracture mechanics theory is no longer valid on account of significant plasticity. So the material toughness has been characterized with the J integral. Several methods have been used and discussed

  3. Thermal residual stress analysis of diamond coating on graded cemented carbides

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; WU Cong-hai; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    Finite element model was developed to analyze thermal residual stress distribution of diamond coating on graded and homogeneous substrates. Graded cemented carbides were formed by carburizing pretreatment to reduce the cobalt content in the surface layer and improve adhesion of diamond coating. The numerical calculation results show that the surface compressive stress of diamond coating is 950 MPa for graded substrate and 1 250 MPa for homogenous substrate, the thermal residual stress decreases by around 24% due to diamond coating. Carburizing pretreatment is good for diamond nucleation rate, and can increase the interface strength between diamond coating and substrate.

  4. Quantitative analysis of WC grain shape in sintered WC-Co cemented carbides.

    Science.gov (United States)

    Christensen, Mikael; Wahnström, Göran; Allibert, Colette; Lay, Sabine

    2005-02-18

    The morphology of WC grains is examined by ab initio calculations, and by transmission electron microscopy in a WC-Co cemented carbide. Two compositions are studied to determine the effect of carbon chemical potential on the shape development. The WC grains are found to be truncated triangles, and the grain morphology is adequately reproduced by the ab initio calculations. The energy difference between the two types of grain facets is shown to be due to the formation of stronger bonds with more covalent character between low coordinated W and Co atoms at one type of facet. PMID:15783755

  5. Experimental investigations and DICTRA simulations on formation of diffusion-controlled fcc-rich surface layers on cemented carbides

    Science.gov (United States)

    Garcia, José; Prat, Orlando

    2011-08-01

    Wear resistant fcc-rich surface layers were produced on cemented carbides by nitridation of W-Ti-Ta-Nb-Co-C compositions at 1400 °C in nitrogen atmosphere. A 15 ± 3 μm thick (Ti,Ta,Nb,W)(C,N) top-layer formed on the surface of the cemented carbides. The driving force for formation of the fcc-rich layers was the difference in nitrogen activity between the sintering atmosphere and the cemented carbide bulk, which promoted in-diffusion of nitrogen and out-diffusion of Ti, Ta and Nb. The diffusion-controlled process was modeled by DICTRA considering that all diffusion occurred in the liquid binder phase of a dispersed system model with a labyrinth factor of λ( f) = f. Good agreement between experimental and simulations regarding layer thickness, phase fraction distribution and element profiles was obtained for the presented model.

  6. Experimental investigations and DICTRA simulations on formation of diffusion-controlled fcc-rich surface layers on cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Jose, E-mail: jose.garcia@helmholtz-berlin.de [Helmholtz-Zentrum Berlin fuer Materialien und Energie GmbH, Hahn-Meitner-Platz 1, D-14109 Berlin (Germany); Prat, Orlando [Max Planck Institute fuer Eisenforschung GmbH, Max Planck Str. 1, D-40237 Duesseldorf (Germany)

    2011-08-15

    Wear resistant fcc-rich surface layers were produced on cemented carbides by nitridation of W-Ti-Ta-Nb-Co-C compositions at 1400 {sup o}C in nitrogen atmosphere. A 15 {+-} 3 {mu}m thick (Ti,Ta,Nb,W)(C,N) top-layer formed on the surface of the cemented carbides. The driving force for formation of the fcc-rich layers was the difference in nitrogen activity between the sintering atmosphere and the cemented carbide bulk, which promoted in-diffusion of nitrogen and out-diffusion of Ti, Ta and Nb. The diffusion-controlled process was modeled by DICTRA considering that all diffusion occurred in the liquid binder phase of a dispersed system model with a labyrinth factor of {lambda}(f) = f. Good agreement between experimental and simulations regarding layer thickness, phase fraction distribution and element profiles was obtained for the presented model.

  7. Experimental investigations and DICTRA simulations on formation of diffusion-controlled fcc-rich surface layers on cemented carbides

    International Nuclear Information System (INIS)

    Wear resistant fcc-rich surface layers were produced on cemented carbides by nitridation of W-Ti-Ta-Nb-Co-C compositions at 1400 oC in nitrogen atmosphere. A 15 ± 3 μm thick (Ti,Ta,Nb,W)(C,N) top-layer formed on the surface of the cemented carbides. The driving force for formation of the fcc-rich layers was the difference in nitrogen activity between the sintering atmosphere and the cemented carbide bulk, which promoted in-diffusion of nitrogen and out-diffusion of Ti, Ta and Nb. The diffusion-controlled process was modeled by DICTRA considering that all diffusion occurred in the liquid binder phase of a dispersed system model with a labyrinth factor of λ(f) = f. Good agreement between experimental and simulations regarding layer thickness, phase fraction distribution and element profiles was obtained for the presented model.

  8. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    Directory of Open Access Journals (Sweden)

    Hongfang Sun

    2015-02-01

    Full Text Available Calcium carbide residue (CCR is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (RCP. The properties of paste and mortar in fresh and hardened states (setting time, shrinkage, and compressive strength with 5% cement replacement by RCP were evaluated. The hydration of RCP and OPC (Ordinary Portland Cement pastes was also examined through SEM (scanning electron microscope. Test results showed that in comparison to control OPC mix, the hydration products for the RCP mix took longer to formulate. The initial and final setting times were prolonged, while the drying shrinkage was significantly reduced. The compressive strength at the age of 45 days for RCP mortar mix was found to be higher than that of OPC mortar and OPC mortar with silica fume mix by 10% and 8%, respectively. Therefore, the synthesized RCP was proved to be a sustainable active cementitious powder for the strength enhanced of building materials, which will result in the diversion of significant quantities of this by-product from landfills.

  9. Adhesion and wear of ZrN films sputtered on tungsten carbide substrates

    International Nuclear Information System (INIS)

    The improvement of the adhesion of a coating film to the coated material and of its wear resistance is a fundamental aspect for protective hard coatings. As a consequence, the optimization of the deposition techniques is required to properly tune the film properties. Among the numerous materials for hard coatings, zirconium nitride (ZrN) is extensively studied for use in tribological applications, thanks to its high hardness, strong wear resistance, chemical stability and high corrosion resistance. In this work ZrN films were RF-sputtered on silicon and tungsten carbide substrates, with different assistance bias voltages applied to the substrate during the film deposition. Their adhesion and wear resistance properties were evaluated and correlated to the structural and compositional properties, showing the best responses (higher critical load and scratch hardness, and lower wear rate) when using a low negative bias voltage (− 5 V). - Highlights: ► ZrN films were sputtered at different assistance bias voltages. ► Hardness, adhesion and wear resistance properties were evaluated. ► Tribological properties were correlated to structural and compositional properties. ► Minimization of oxygen contamination helped to improve the tribological properties. ► The best adhesion and wear resistance were observed at low negative bias voltage

  10. Erosion and Corrosion Behavior of Laser Cladded Stainless Steels with Tungsten Carbide

    Science.gov (United States)

    Singh, Raghuvir; Kumar, Mukesh; Kumar, Deepak; Mishra, Suman K.

    2012-11-01

    Laser cladding of tungsten carbide (WC) on stainless steels 13Cr-4Ni and AISI 304 substrates has been performed using high power diode laser. The cladded stainless steels were characterized for microstructural changes, hardness, solid particle erosion resistance and corrosion behavior. Resistance of the clad to solid particle erosion was evaluated using alumina particles according to ASTM G76 and corrosion behavior was studied by employing the anodic polarization and open circuit potential measurement in 3.5% NaCl solution and tap water. The hardness of laser cladded AISI 304 and 13Cr-4Ni stainless steel was increased up to 815 and 725Hv100 g, respectively. The erosion resistance of the modified surface was improved significantly such that the erosion rate of cladded AISI 304 (at 114 W/mm2) was observed ~0.74 mg/cm2/h as compared to ~1.16 and 0.97 mg/cm2/h for untreated AISI 304 and 13Cr-4Ni, respectively. Laser cladding of both the stainless steels, however, reduced the corrosion resistance in both NaCl and tap water.

  11. Plasma Enhanced Chemical Vapor Deposition Nanocrystalline Tungsten Carbide Thin Film and Its Electro-catalytic Activity

    Institute of Scientific and Technical Information of China (English)

    Huajun ZHENG; Chunan MA; Jianguo HUANG; Guohua LI

    2005-01-01

    Nanocrystalline tungsten carbide thin films were fabricated on graphite substrates by plasma enhanced chemical vapor deposition (PECVD) at H2 and Ar atmosphere, using WF6 and CH4 as precursors. The crystal phase, structure and chemical components of the films were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS), respectively. The results show that the film prepared at CH4/WF6concentration ratio of 20 and at 800℃ is composed of spherical particles with a diameter of 20~35 nm. Electrochemical investigations show that the electrochemical real surface area of electrode of the film is large, and the electrode of the film exhibits higher electro-catalytic activity in the reaction of methanol oxidation. The designated constant current of the film catalyst is 123.6 mA/cm2 in the mixture solution of H2SO4 and CH3OH at the concentration of 0.5 and 2.0 mol/L at 70℃, and the designated constant potential is only 0.306 V (vs SCE).

  12. Direct deposition of cubic boron nitride films on tungsten carbide-cobalt.

    Science.gov (United States)

    Teii, Kungen; Matsumoto, Seiichiro

    2012-10-24

    Thick cubic boron nitride (cBN) films in micrometer-scale are deposited on tungsten carbide-cobalt (WC-Co) substrates without adhesion interlayers by inductively coupled plasma-enhanced chemical vapor deposition (ICP-CVD) using the chemistry of fluorine. The residual film stress is reduced because of very low ion-impact energies (a few eV to ∼25 eV) controlled by the plasma sheath potential. Two types of substrate pretreatment are used successively; the removal of surface Co binder using an acid solution suppresses the catalytic effect of Co and triggers cBN formation, and the surface roughening using mechanical scratching and hydrogen plasma etching increases both the in-depth cBN fraction and deposition rate. The substrate surface condition is evaluated by the wettability of the probe liquids with different polarities and quantified by the apparent surface free energy calculated from the contact angle. The surface roughening enhances the compatibility in energy between the cBN and substrate, which are bridged by the interfacial sp(2)-bonded hexagonal BN buffer layer, and then, the cBN overlayer is nucleated and evolved easier. PMID:22950830

  13. Microstructure and thermal properties of copper–diamond composites with tungsten carbide coating on diamond particles

    International Nuclear Information System (INIS)

    An effective method for preparing tungsten carbide coating on diamond surfaces was proposed to improve the interface bonding between diamond and copper. The WC coating was formed on the diamond surfaces with a reaction medium of WO3 in mixed molten NaCl–KCl salts and the copper–diamond composites were obtained by vacuum pressure infiltration of WC-coated diamond particles with pure copper. The microstructure of interface bonding between diamond and copper was discussed. Thermal conductivity and thermal expansion behavior of the obtained copper–diamond composites were investigated. Results indicated that the thermal conductivity of as-fabricated composite reached 658 W m− 1 K− 1. Significant reduction in coefficient of thermal expansion of the composite compared with that of pure copper was obtained. - Highlights: • WC coating was successfully synthesized on diamond particles in molten salts. • WC coating obviously promoted the wettability of diamond and copper matrix. • WC coating greatly enhanced the thermal conductivity of Cu–diamond composite. • The composites are suitable candidates for heat sink applications

  14. A Novel Approach for Direct Synthesis of Nanocrystalline Tungsten Carbide from Milled Scheelite Ore

    Science.gov (United States)

    Singh, Harjinder; Pandey, O. P.

    2013-12-01

    In recent years, nanostructured tungsten carbide (WC) has been synthesized mainly from precursors like WO3, W, WCl6, and WCl4. These pure precursors are obtained by multistep high temperature treatments from the ore. Single phase nanocrystalline WC has been synthesized for the first time from scheelite ore at significantly lower [923 K (650 °C)] temperature. The activated charcoal and Mg turnings have been used as carbon source and reducing agent, respectively. The effect of time and temperature on the reaction has been investigated. The reaction by-products and impurities were washed firstly with dilute HCl and then with dilute base. The powders were characterized by X-ray diffraction technique and high resolution transmission electron microscope. The XRD patterns were refined by Rietveld method. The WC crystallite size was observed to decrease with lowering of synthesis temperature. The average crystallite size of WC formed was 20 nm. This report presents an exclusive, straight forward, environment friendly, and reproducible method for synthesis of nanocrystalline WC directly from scheelite ore.

  15. Effect of carbon content on carbide morphology and mechanical properties of A.R. white cast iron with 10-12% tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Heydari, D. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Skandani, A. Alipour [Department of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061 (United States); Al Haik, M., E-mail: alhaik@vt.edu [Department of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061 (United States)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer Effect of W and C variation in A.R. white cast iron was studied up to 12 wt% W. It never exceeded 10 wt% in previous investigations. Black-Right-Pointing-Pointer Carbide morphologies with 2.2-3.2 wt% carbon shows that W has dominating effect on carbide morphology. Black-Right-Pointing-Pointer New carbide microstructures (GA and IA) appear in some range of carbon and its volume fraction is function of carbon content. Black-Right-Pointing-Pointer After heat treatment, new carbide morphology turns to continuous chromium carbide. Black-Right-Pointing-Pointer Wear resistance and hardness of the new alloys depends on both IA appearance presence and tungsten carbide precipitation. - Abstract: Carbide morphologies of white cast iron containing 22% Cr and 10-12% tungsten with different carbon contents (2.34-3.20 wt.%) were investigated. Results indicated that for the as-cast alloys with no heat treatments, the addition of carbon changes the morphology of carbides during air-cooling in the presence of tungsten. Light microscopy analysis revealed that for an alloy with 2.3 wt% carbon, chromium carbides possess coarse gray appearance (GA). Increasing the carbon content reduced the coarse GA zones volume fraction while a finer GA zones emerged. The coexistence of coarse and fine GA phases came to an end at 2.8 wt% carbon, at which only fine GA zones spread throughout the chromium carbide phase. Scaling up the carbon content to 3.2 wt% led to the formation of tungsten carbide and austenite in a eutectic reaction. Both fine and coarse GA zones vanished while the tungsten carbides acquired fishbone-like morphology. Upon heat treatment, the coarse GA zones vanished completely and turned into island appearance (IA) of chromium carbide. On the contrary, the finer GA zones remained unchanged after heat treatment and they coexisted with the IA. After heat treatment, the fishbone morphology shattered apart, however, the hyper chromium carbides

  16. A computational study of interfaces in WC-Co cemented carbides

    Science.gov (United States)

    Petisme, Martin V. G.; Johansson, Sven A. E.; Wahnström, Göran

    2015-06-01

    Interfaces in WC-Co cemented carbides have been investigated using the density functional theory (DFT). Six different model WC/WC grain boundaries are considered, together with the corresponding WC surfaces and WC/Co phase boundaries. The contribution to the grain boundary energies arising from misfit is estimated using an analytical bond order potential (ABOP) and the effect of magnetism is investigated using spinpolarized and non-spinpolarized calculations. A systematic study of adsorption of Co to WC surfaces, Co segregation to WC/WC grain boundaries and Co substitution at WC/Co phase boundaries has been carried out. Adsorption of Co to most WC surfaces is predicted, and result in a monolayer coverage of Co and sometimes a mixed Co/W or Co/W monolayer. The WC surfaces will become prewetted with Co as soon as the atoms become mobile at finite temperatures. Co substitutional segregation is predicted to all model WC/WC grain boundaries in 0.5 monolayer proportion. The segregation of Co to grain boundaries stabilizes the continuous skeleton network of hard WC grains in cemented carbides. Using the obtained interfacial energies, the wetting and the driving force for cobalt grain boundary infiltration are discussed. A dependence on the wetting efficiency on the carbon chemical potential is predicted, which could be an explanation for the better wetting observed experimentally under W-rich conditions.

  17. High Surface Area Tungsten Carbides: Synthesis, Characterization and Catalytic Activity towards the Hydrogen Evolution Reaction in Phosphoric Acid at Elevated Temperatures

    DEFF Research Database (Denmark)

    Tomás García, Antonio Luis; Li, Qingfeng; Jensen, Jens Oluf;

    2014-01-01

    nitride route and with carbon black as template, the obtained tungsten carbide samples had higher BET area. In 100% H3PO4 at temperatures up to 185°C, the carbide powders showed superior activity towards the hydrogen evolution reaction. A deviation was found in the correlation between the BET area and...... catalytic activity; this was attributed to the presence of excess amorphous carbon in the carbide powder. TEM imaging and TGA-DTA results revealed a better correlation of the activity with the carbide particle size.......Tungsten carbide powders were synthesized as a potential electrocatalyst for the hydrogen evolution reaction in phosphoric acid at elevated temperatures. With ammonium metatungstate as the precursor, two synthetic routes with and without carbon templates were investigated. Through the intermediate...

  18. Tungsten Carbide Grain Size Computation for WC-Co Dissimilar Welds

    Science.gov (United States)

    Zhou, Dongran; Cui, Haichao; Xu, Peiquan; Lu, Fenggui

    2016-06-01

    A "two-step" image processing method based on electron backscatter diffraction in scanning electron microscopy was used to compute the tungsten carbide (WC) grain size distribution for tungsten inert gas (TIG) welds and laser welds. Twenty-four images were collected on randomly set fields per sample located at the top, middle, and bottom of a cross-sectional micrograph. Each field contained 500 to 1500 WC grains. The images were recognized through clustering-based image segmentation and WC grain growth recognition. According to the WC grain size computation and experiments, a simple WC-WC interaction model was developed to explain the WC dissolution, grain growth, and aggregation in welded joints. The WC-WC interaction and blunt corners were characterized using scanning and transmission electron microscopy. The WC grain size distribution and the effects of heat input E on grain size distribution for the laser samples were discussed. The results indicate that (1) the grain size distribution follows a Gaussian distribution. Grain sizes at the top of the weld were larger than those near the middle and weld root because of power attenuation. (2) Significant WC grain growth occurred during welding as observed in the as-welded micrographs. The average grain size was 11.47 μm in the TIG samples, which was much larger than that in base metal 1 (BM1 2.13 μm). The grain size distribution curves for the TIG samples revealed a broad particle size distribution without fine grains. The average grain size (1.59 μm) in laser samples was larger than that in base metal 2 (BM2 1.01 μm). (3) WC-WC interaction exhibited complex plane, edge, and blunt corner characteristics during grain growth. A WC ( { 1 {bar{{1}}}00} ) to WC ( {0 1 1 {bar{{0}}}} ) edge disappeared and became a blunt plane WC ( { 10 1 {bar{{0}}}} ) , several grains with two- or three-sided planes and edges disappeared into a multi-edge, and a WC-WC merged.

  19. Fatigue and fracture of cemented carbides%硬质合金的疲劳与断裂

    Institute of Scientific and Technical Information of China (English)

    陈振华; 姜勇; 陈鼎; 张忠健; 徐涛; 彭文

    2011-01-01

    In actual applications, the cemented carbides stand the multiple fatigue action. Understanding the fatigue mechanism and improving the fatigue property are the important direction for the research of cemented carbides. The applications and studies of fatigue and fracture of cemented carbides were reviewed. The domestic and foreign research results on the mechanism of fatigue fracture of cemented carbides were summarized, and the recent works of authors' research group were also introduced.%硬质合金在使用中一般同时承受多重疲劳的共同作用,了解硬质合金的疲劳破坏机理和提高其疲劳性能是硬质合金研究领域的一个重要方向.综述各种硬质合金工具在不同环境中的疲劳破坏情况,概括目前国内外学者对硬质合金疲劳性能的机理的研究进展.同时介绍本课题组在自行改造的疲劳试验机上对硬质合金多重疲劳开展的一些工作.

  20. Investigations on diffusion-controlled transformations in creep resistant steels and graded cemented carbides

    International Nuclear Information System (INIS)

    The objective of this work was to simulate diffusion-controlled transformations on engineering alloys designed by the author and his colleagues. The main challenge of the work is to adapt the existing DICTRA models to the experimental processing and working conditions investigated, as well as to find the adequate boundary conditions for the description of the diffusion-controlled transformations governing the microstructure formation and evolution, in order to obtain reliable simulation results. The simulations were compared with experimental results of the microstructure evolution by scanning electron microscopy and scanning transmission electron microscopy (STEM). Two groups of materials were investigated. The first group was 9-12% Cr heat resistant alloys. These alloys are particularly interesting because the microstructure evolves during working conditions. Different compositions were designed in order to form different kinds and amounts of precipitates. For the designed 9-12% Cr creep steels the coarsening of MX and M23C6 particles was modeled by applying the coarsening model implemented in DICTRA. The cell method of DICTRA was applied to investigate the kinetics of the Laves phase growth on 9-12% Cr alloys. The particular objectives of these investigations were: a) to determine the coarsening rate of precipitates, b) to investigate the influence of alloying element on the growth rate of the Laves phase, c) to determine the influence of the M23C6 formation on the growth kinetics of the Laves phase, d) to determine the growth mechanism at the interface of the Laves phase (i.e. up-hill diffusion), e) to investigate the effect of the cell size on the simulation kinetics of Laves phase. The second group of materials was cemented carbides. They are used as cutting tools or wear parts in the automotive, aircraft and mining industry among others. The wear performance of cemented carbides (hardmetals and cermets) can be largely improved by applying wear resistant thin

  1. Investigations on diffusion-controlled transformations in creep resistant steels and graded cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Prat Borquez, Orlando

    2011-03-21

    The objective of this work was to simulate diffusion-controlled transformations on engineering alloys designed by the author and his colleagues. The main challenge of the work is to adapt the existing DICTRA models to the experimental processing and working conditions investigated, as well as to find the adequate boundary conditions for the description of the diffusion-controlled transformations governing the microstructure formation and evolution, in order to obtain reliable simulation results. The simulations were compared with experimental results of the microstructure evolution by scanning electron microscopy and scanning transmission electron microscopy (STEM). Two groups of materials were investigated. The first group was 9-12% Cr heat resistant alloys. These alloys are particularly interesting because the microstructure evolves during working conditions. Different compositions were designed in order to form different kinds and amounts of precipitates. For the designed 9-12% Cr creep steels the coarsening of MX and M{sub 23}C{sub 6} particles was modeled by applying the coarsening model implemented in DICTRA. The cell method of DICTRA was applied to investigate the kinetics of the Laves phase growth on 9-12% Cr alloys. The particular objectives of these investigations were: a) to determine the coarsening rate of precipitates, b) to investigate the influence of alloying element on the growth rate of the Laves phase, c) to determine the influence of the M{sub 23}C{sub 6} formation on the growth kinetics of the Laves phase, d) to determine the growth mechanism at the interface of the Laves phase (i.e. up-hill diffusion), e) to investigate the effect of the cell size on the simulation kinetics of Laves phase. The second group of materials was cemented carbides. They are used as cutting tools or wear parts in the automotive, aircraft and mining industry among others. The wear performance of cemented carbides (hardmetals and cermets) can be largely improved by

  2. Size-dependent effects of tungsten carbide-cobalt particles on oxygen radical production and activation of cell signaling pathways in murine epidermal cells

    International Nuclear Information System (INIS)

    Hard metal or cemented carbide consists of a mixture of tungsten carbide (WC) (85%) and metallic cobalt (Co) (5-15%). WC-Co is considered to be potentially carcinogenic to humans. However, no comparison of the adverse effects of nano-sized WC-Co particles is available to date. In the present study, we compared the ability of nano- and fine-sized WC-Co particles to form free radicals and propensity to activate the transcription factors, AP-1 and NF-κB, along with stimulation of mitogen-activated protein kinase (MAPK) signaling pathways in a mouse epidermal cell line (JB6 P+). Our results demonstrated that nano-WC-Co generated a higher level of hydroxyl radicals, induced greater oxidative stress, as evidenced by a decrease of GSH levels, and caused faster JB6 P+ cell growth/proliferation than observed after exposure of cells to fine WC-Co. In addition, nano-WC-Co activated AP-1 and NF-κB more efficiently in JB6+/+ cells as compared to fine WC-Co. Experiments using AP-1-luciferase reporter transgenic mice confirmed the activation of AP-1 by nano-WC-Co. Nano- and fine-sized WC-Co particles also stimulated MAPKs, including ERKs, p38, and JNKs with significantly higher potency of nano-WC-Co. Finally, co-incubation of the JB6+/+ cells with N-acetyl-cysteine decreased AP-1 activation and phosphorylation of ERKs, p38 kinase, and JNKs, thus suggesting that oxidative stress is involved in WC-Co-induced toxicity and AP-1 activation.

  3. Periodic and uniform nanogratings formed on cemented carbide by femtosecond laser scanning

    International Nuclear Information System (INIS)

    Periodic and uniform nanogratings are fabricated by femtosecond laser scanning on cemented carbide. Specifically, three experiments are designed to study the influence of single pulse energy, scanning speed, and scanning spacing on the period and the uniformity of the formed nanogratings. The results show that the sample with single pulse energy of 2 μJ, scanning speed of 1000 μm/s, and scanning spacing of 5 μm shows the best quality of nanogratings among all the tested samples at different processing parameters. The uniformity of the nanogratings is largely determined by single pulse energy, scanning speed, and scanning spacing. Single pulse energy and scanning speed significantly affect the period of the nanogratings, whereas the period of the nanogratings maintains a fixed value under different scanning spacings. The period of the nanogratings increases gradually with the decrease of the single pulse energy and the increase of the scanning speed, respectively.

  4. Hard machining under dry conditions with hard PVD coatings on cemented carbide endmills

    International Nuclear Information System (INIS)

    Machining of hardened steel needs cutting tools for extreme conditions. Not only the cemented carbide tool material, but also the hard or ultra hard coating determines the tool life and cutting performance on the work piece. For milling operation in hardened material 1.2379 with a hardness between 60 and 62 HRc, endmills coated with different TiAlN layers in single or multilayer design and also top coatings with friction performance are used. Cutting tests with investigations of the wear on the cutting edge and in situ infrared temperature measurements by video camera showed large differences in tool performance. According to these results the limitation of cutting time or cutting length is, in some cases, not only caused by the wear on the tool, but also by the surface temperature of the work piece material. (author)

  5. Titanium carbonitride films on cemented carbide cutting tool prepared by pulsed high energy density plasma

    Science.gov (United States)

    Feng, Wenran; Liu, Chizi; Chen, Guangliang; Zhang, Guling; Gu, Weichao; Niu, Erwu; Yang, Si-Ze

    2007-03-01

    Hard films prepared by pulsed high energy density plasma (PHEDP) are characterized by high film/substrate adhesive strength, and high wear resistance. Titanium carbonitride (TiCN) films were deposited onto YG11C (ISO G20) cemented carbide cutting tool substrates by PHEDP at room temperature. XRD, XPS, SEM, AES, etc. were adopted to analyze the phases (elements) composition, microstructure and the interface of the films, respectively. The results show that, the uniform dense films are composed of grains ranging from 70 to 90 nm. According to the AES result, there is a broad transition layer between the film and the substrate, due to the ion implantation effect of the PHEDP. The transition layer is favorable for the film/substrate adhesion.

  6. Phase Analysis of Cemented Carbide WC—Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 等

    2002-01-01

    Phase analysis for the coated surface with B4Cand Y2O3of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300℃,The results show that,the high-concentration active boron atoms are released from the boron-supply agent B4Clocated on the alloy surface and diffused into the γphase,leading to forming the three-element boron-bearing compound W2Co21B6beside forming boron-bearins compounds on the blank surface.By contrast with boronising only,the element yttrium in boronization broadens the boronising temperature range during vacuum-sistering,catalyzes the decarbonisation decomposition of B4C and promotes diffusion of active boron atoms into the bulk of WC-Co.

  7. Microstructure and properties of (Ti, Al) N coatings on WC-Co cemented carbide

    Science.gov (United States)

    Li, Yudong; Liu, Zhen; Yang, Jing; Chen, Yigang

    2013-03-01

    (Ti, Al)N films were grown on WC-Co cemented carbides by R.F. reactive sputtering using Ti/Al composite target. The crystalline structure, morphology and composition of (Ti, Al)N coatings were investigated by X-ray diffraction (XRD), optical microscope and X-ray energy dispersive spectroscope (EDS), respectively. The mechanical properties of (Ti, Al)N coatings with the variable Al content were investigated by applying nanoindentation. With the increase of the Al content, the crystal structure of (Ti, Al)N films changed from fcc to hexagonal structure. When the ratio of Ti to Al in (Ti, Al)N coatings was approximately 4:1, and the N content was 40.67 %, the nano-hardness of (Ti, Al)N coating was highly up to 28 GPa. By adjusting the Al content, the lowest value of friction coefficients was 0.1397.

  8. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-07-01

    Full Text Available Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD.Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS method. Thin foils of substrates and coatings by transmission electron microscopy (TEM was done. Phases composition analysis carried out by XRD and GIXRD method.Findings: The investigated PVD gradient coatings deposited by CAE-PVD method are demonstrating fine-grained structure. The TiN, TiB and TiB2 phases were found in coatings and β-Si3N4 phase was found in sialon tool ceramics. Coating onto sialon tool ceramics reveal shallow pinhole while coating onto cemented carbide is without discontinuity.Research limitations/implications: In the future investigations will progress for mechanical properties, e.g. roughness, microhardness, adhesion strength and operating properties.Originality/value: In this work the influence of parameters deposited coatings by CAE-PVD technique on structure and phases composition the ternary TiBN gradient coatings were investigated.

  9. Experimental study of the diamond turning characteristics of tungsten carbide (Co 0.5%) when using a chamfered diamond bite

    International Nuclear Information System (INIS)

    Tungsten carbide (WC) is a widely used as a mold material for fabrication of glass lens because of its superior properties. Due to its extremely high hardness (Rc > 90), an abrasive machining process, although unproductive and expensive, is used to fabricate the mold. In this research, the authors investigated the machining possibility of tungsten carbide by single-point diamond turning (SPDT) for fabricating high-quality optical surfaces directly. A finite element analysis (FEA) was carried out in order to investigate the effects of the chamfered length on the cutting forces and the strain rate of single-crystal diamond tools. The obtained FEA results showed that a smaller chamfered length decreased the bite strain rate. The performance characteristics in terms of surface roughness (Ra) and tool wear (VBmax) of a conventional bite and a chamfered bite under same machining conditions were studied, the results were compared. Experimental results suggest that the chamfered bite wased a better performance than the conventional bite in terms of tool wear resistance. The WC surface machined by using the chamfered bite showed a 2.26 nm roughness (Ra), which is suitable for the fabrication of glass lenses.

  10. Synthesis of ordered mesoporous carbon/tungsten carbides as a replacement of platinum-based electrocatalyst for methanol oxidation

    International Nuclear Information System (INIS)

    The mesoporous material ordered mesoporous carbon/tungsten carbide (OMC/WC) was prepared and used as electrocatalyst for methanol electro-oxidation. WC embedded OMCs was synthesized through carbothermal reactions with a blow of argon and hydrogen by employing ammonium metatungstate as a precursor. In this method, because OMC acted both as the support and the carbon sources, not only the surface area of materials is enlarged, but also the generation of deposit carbon which covers the active sites can be effectively avoided. The characterization, which carried out by X-ray diffraction, Transmission electron microscopy and N2 adsorption–desorption measurement showed a homogeneous distribution of WC throughout the surface of the mesoporous carbon and the surface area of OMC/WCs was up to 344 m2/g. Electro-catalytic properties and mechanism of methanol oxidation on the OMC/WCs electrode has been investigated using cyclic voltammetry and in situ FTIR technique. The results showed that there was only one characteristic methanol oxidation peak during the whole potential scan on the OMC/WCs electrode surface, it also showed an improved CO tolerance of the WC surface. It proved that tungsten carbide had good electro-catalytic property close to that of the Pt-based materials for methanol oxidation and provided a new idea for developing electrode materials in the future

  11. Evaluation of the apoptogenic potential of hard metal dust (WC-Co), tungsten carbide and metallic cobalt.

    Science.gov (United States)

    Lombaert, Noömi; De Boeck, Marlies; Decordier, Ilse; Cundari, Enrico; Lison, Dominique; Kirsch-Volders, Micheline

    2004-12-01

    The present study aimed at comparing in vitro the apoptogenic properties of metallic cobalt (Co), tungsten carbide (WC) and tungsten carbide-cobalt (WC-Co) in conditions known to cause genotoxicity. Human peripheral blood mononucleated cells were incubated with 2.0-6.0 microg/ml of Co alone or mixed with WC particles and 33.3-100.0 microg/ml WC alone for up to 24 h. Under these culture conditions the majority (60%) of the cobalt metal particles were almost immediately solubilised in the culture medium, while WC remained under the form of particles that were progressively phagocytosed by monocytes. Apoptosis was assessed by Annexin-V staining, flow cytometry and analysis of DNA fragmentation by ELISA. Metallic Co-particles induced apoptosis in vitro. Furthermore, although so far considered as biologically inert, WC particles also induced apoptosis. When compared with its individual components WC-Co displayed an additive apoptotic effect in the DNA fragmentation assay. Apoptosis induced by WC particles was found largely dependent on caspase-9 activation and occurred presumably in monocytes, while that induced by Co involved both caspase-9 and -8 activation. The data suggest that apoptosis induced by the tested WC-Co mixture results from the additive effects of WC apoptosis induced in monocytes and Co-specific apoptosis in both monocytes and lymphocytes. The apoptogenic properties of these metals may be important in the mechanism of lung pathologies induced by the cobalt-containing particles. PMID:15475175

  12. PLD deposition of tungsten carbide contact for diamond photodiodes. Influence of process conditions on electronic and chemical aspects

    International Nuclear Information System (INIS)

    Tungsten carbide, WC, contacts behave as very reliable Schottky contacts for opto-electronic diamond devices. Diamond is characterized by superior properties in high-power, high frequency and high-temperature applications, provided that thermally stable electrode contacts will be realized. Ohmic contacts can be easily achieved by using carbide-forming metals, while is difficult to get stable Schottky contacts at elevated temperatures, due to the interface reaction and/or inter-diffusion between metals and diamond. Novel type of contacts, made of tungsten carbide, WC, seem to be the best solution, for their excellent thermal stability, high melting point, oxidation and radiation resistance and good electrical conductivity. Our research was aimed at using pulsed laser deposition for WC thin film deposition, optimizing experimental parameters, to obtain a final device characterized by excellent electronic properties, as a detector for radiation in deep UV or as X-ray dosimeter. We deposited our films by laser ablation from a target of pure WC, using different reaction conditions (i.e., substrate heating, vacuum or reactive atmosphere (CH4/Ar), RF plasma activated), to optimize both the stoichiometry of the film and its structure. Trying to obtain a material with the best electronic response, we used also two sources of laser radiation for target ablation, i.e., nano-second pulsed excimer laser ArF, and ultra-short fs Ti:Sapphire laser. The structure and chemical aspects have been evaluated by Raman and X-ray photoelectron spectroscopy (XPS), while the dosimeter photodiode response has been tested by the I–V measurements, under soft X-ray irradiation.

  13. PLD deposition of tungsten carbide contact for diamond photodiodes. Influence of process conditions on electronic and chemical aspects

    Science.gov (United States)

    Cappelli, E.; Bellucci, A.; Orlando, S.; Trucchi, D. M.; Mezzi, A.; Valentini, V.

    2013-08-01

    Tungsten carbide, WC, contacts behave as very reliable Schottky contacts for opto-electronic diamond devices. Diamond is characterized by superior properties in high-power, high frequency and high-temperature applications, provided that thermally stable electrode contacts will be realized. Ohmic contacts can be easily achieved by using carbide-forming metals, while is difficult to get stable Schottky contacts at elevated temperatures, due to the interface reaction and/or inter-diffusion between metals and diamond. Novel type of contacts, made of tungsten carbide, WC, seem to be the best solution, for their excellent thermal stability, high melting point, oxidation and radiation resistance and good electrical conductivity. Our research was aimed at using pulsed laser deposition for WC thin film deposition, optimizing experimental parameters, to obtain a final device characterized by excellent electronic properties, as a detector for radiation in deep UV or as X-ray dosimeter. We deposited our films by laser ablation from a target of pure WC, using different reaction conditions (i.e., substrate heating, vacuum or reactive atmosphere (CH4/Ar), RF plasma activated), to optimize both the stoichiometry of the film and its structure. Trying to obtain a material with the best electronic response, we used also two sources of laser radiation for target ablation, i.e., nano-second pulsed excimer laser ArF, and ultra-short fs Ti:Sapphire laser. The structure and chemical aspects have been evaluated by Raman and X-ray photoelectron spectroscopy (XPS), while the dosimeter photodiode response has been tested by the I-V measurements, under soft X-ray irradiation.

  14. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,Si)N/TiN coatings obtained by the cathodic arc evaporation process

    OpenAIRE

    Leszek A. Dobrzañski; Klaudiusz Golombek

    2005-01-01

    This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,Si)N/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting...

  15. Finite element analysis of thermal residual stresses at cemented carbide rock drill buttons with cobalt-gradient structure

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    The aim of this study is to apply the concept of functionally graded materials (FGMs) to cemented carbides and to develop high-performance rock drill buttons.Cobalt-gradient structure was introduced to the surface zone of the buttons by carburizing process.Finite element method and XRD measurement were used to decide the distribution of thermal residual stress.Constitutive parameters were determined by constraint factor.Numerical results show that residual stresses of gradient buttons mainly concentrate in cobalt-gradient zone.There is compressive stress in the surface zone and tensile stress in the cobalt-rich zone.The maximum value of surface compressive stress is 180 MPa for WC-6Co cemented carbides.And the numerical results agree with the results of XRD measurement.

  16. Sintering of commercial tungsten boride produced by boron-carbide method

    International Nuclear Information System (INIS)

    Kinetics of densifying of tungsten boride of technical purity has been studied by sintering under argon and in vacuum. In carbon-containing medium tungsten boride displays virtually no sintering. At 1700 deg C W2B5 decays into β-WB and B; the elementary boron gets oxydized and the samples become loose and lose much weight. Dense tungsten boride (with porosity less than 8%) is possible only provided the powder is purified from oxygen and carbon and the following sintering is carried out in vacuum

  17. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC-Co cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Jiménez Piqué, Emilio; Schneider, Ludwig; Casellas, D.; Y Torres; Llanes Pitarch, Luis Miguel

    2015-01-01

    Exceptional fracture toughness levels exhibited by WC-Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and an...

  18. Corrosion damage in WC-Co cemented carbides: residual strength assessment and 3D FIB-FESEM tomography characterisation

    OpenAIRE

    Tarragó Cifre, Jose María; Fargas Ribas, Gemma; Jiménez Piqué, Emilio; Felip, Alba; Isern, Lluis; Coureaux Mustelier, David; Al-Dawery, Ihsan; Roa Rovira, Joan Josep; Fair, Jonathan; Llanes Pitarch, Luis Miguel

    2014-01-01

    The effect of corrosion damage on cemented carbides was investigated. The study included residual strength assessment and detailed fractographic inspection of corroded specimens as well as detailed 3D FIB-FESEM tomography characterization. Experimental results point out a strong strength decrease associated with localized corrosion damage, i.e. corrosion pits acting as stress raisers, concentrated in the binder phase. These pits exhibit a variable and partial interconnectivity, as a function ...

  19. XPS study of surface chemistry of tungsten carbides nanopowders produced through DC thermal plasma/hydrogen annealing process

    Energy Technology Data Exchange (ETDEWEB)

    Krasovskii, Pavel V., E-mail: krasovskii@gmail.com [A.A Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences, Leninskii pr. 49, Moscow 119991 (Russian Federation); Malinovskaya, Olga S. [SSC Keldysh Research Centre, Onezhskaya, 8, Moscow 125438 (Russian Federation); Samokhin, Andrey V.; Blagoveshchenskiy, Yury V. [A.A Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences, Leninskii pr. 49, Moscow 119991 (Russian Federation); Kazakov, Valery A.; Ashmarin, Artem A. [SSC Keldysh Research Centre, Onezhskaya, 8, Moscow 125438 (Russian Federation)

    2015-06-01

    Highlights: • WC nanopowders were produced by a DC thermal plasma/H{sub 2} annealing process. • Air-exposed materials show ultra-thin chemically heterogeneous overlayers. • Carbidic, graphitic, carbon-to-oxygen, and WO{sub 3} surface bonding are involved. • Adsorbed oxygen at coverage above a monolayer is preferentially bonded to carbon. • Surface segregations of carbon are normal, even for sub-stoichiometric carbides. - Abstract: X-ray photoelectron spectroscopy (XPS) has been employed to characterize the surface composition and bonding of the tungsten carbides nanopowders produced through a DC thermal plasma/hydrogen annealing process. The XPS results were complemented with those from Raman spectroscopy, high-resolution transmission electron microscopy, and evolved gas analysis. The products of the DC plasma synthesis are the high-surface-area multicarbide mixtures composed mainly of crystalline WC{sub 1−x} and W{sub 2}C. The materials are contaminated with a pyrolitic carbonaceous deposit which forms ∼1 nm thick graphitic overlayers on the nanoparticles’ surface. The underlying carbides are not oxidized in ambient air, and show no interfacial compounds underneath the graphitic overlayers. When annealed in hydrogen, the multicarbide mixtures undergo transformation into the single-phase WC nanopowders with an average particle size of 50–60 nm. The surface of the passivated and air-exposed WC nanopowders is stabilized by an ultrathin, no more than 0.5 nm in thickness, chemically heterogeneous overlayer, involving graphitic, carbon-to-oxygen, and WO{sub 3} bonding. Oxygen presents at coverages above a monolayer preferentially in the bonding configurations with carbon. The surface segregations of carbon are normally observed, even when the bulk content of carbon is below the stoichiometric level.

  20. Contribution to the study of atmospheric projection and under partial vacuum of tungsten carbide particles with cobalt or nickel binder. Application to fretting coatings on steel

    International Nuclear Information System (INIS)

    This research thesis addresses the plasma spraying (atmospheric, under controlled atmosphere, and under reduced pressure) of tungsten carbides with a metallic binder (WC/Co, WC/Ni; W2C/Co). This work comprised an optimisation of the spraying process under reduced pressure, the study of the influence of the powder production process on the physicochemical and micro-structural characteristics as well as on coating fretting properties, and a correlation between spraying parameters in a controlled atmosphere (power and pressure) and coating physico-chemical and micro-structural properties. Results show a high decarburization-oxidation of tungsten carbides during atmospheric spraying, as well as an important evaporation of cobalt. Under reduced pressure, high losses of carbides are noticed. These both phenomena strongly depend on the powder production process. Fretting results highlight remarkable performance of coatings obtained by atmospheric spraying

  1. Influence of binder composition on the properties of feedstock for cemented carbides

    Directory of Open Access Journals (Sweden)

    K. Gołombek

    2011-10-01

    plastic forming and machining operations causes the significant economic and ecological benefits.Originality/value: It is expected, that the further research on developing an optimal degradation and sintering conditions may enable achieving the ready to use tool materials based on cemented carbides with the properties exceeding the classical PM processes results.

  2. Photons transport through ultra-high molecular weight polyethylene based composite containing tungsten and boron carbide fillers

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, S.M. [National Research Center “Kurchatov Institute”, Moscow 123182 (Russian Federation); Kuznetsov, S.A. [Russian State Technological University “MATI”, Moscow 121552 (Russian Federation); Volkov, A.E.; Terekhin, P.N.; Dmitriev, S.V. [National Research Center “Kurchatov Institute”, Moscow 123182 (Russian Federation); Tcherdyntsev, V.V.; Gorshenkov, M.V. [National University of Science and Technology “MISIS”, Moscow 119049 (Russian Federation); Boykov, A.A., E-mail: kink03@gmail.com [National University of Science and Technology “MISIS”, Moscow 119049 (Russian Federation)

    2014-02-15

    Highlights: • The developed method for predicting X-ray properties of the polymer. • Higher content of the fillers results in an increase of mechanical properties. • X-ray defensive properties of the samples were investigated experimentally. -- Abstract: Polymers are a base for creating of composite materials with high mechanical and chemical properties. Using the heavy metals as filler in these composites can give them X-ray protective properties. These materials have high deactivation rates and can be used to create Personal Protective Equipment (PPE) used in aggressive environments. It was proposed a model for calculation of X-ray protection properties of the polymer-based nanocomposite materials with ultra-high molecular weight polyethylene (UHMWPE) matrix, filled with tungsten and boron carbide particles. X-ray protective properties were calculated in a wide range of filler content using the developed model. Results of calculations allow selecting most effective compounds of X-ray protective UHMWPE based composites.

  3. Effect of Decreasing of Cobalt Content in Properties for Diamond/Cemented Carbide Tools

    International Nuclear Information System (INIS)

    Powder metallurgy plays a role in manufacturing such as automotive and cutting tool applications. Diamond/cemented carbide tools are also made from this technique. Diamond particle and other matrix materials were employed in this study. The purpose is to investigate the physical and mechanical properties of different Cobalt (Co) content samples by using Taguchi's method. The materials used in the experiments were mixed by using a ball-mill machine. The mixed powders were pressed by conventional method. Then the green samples were sintered in a vacuum furnace. After reaching 500 deg. C, the samples were sintered with Argon (Ar) gas. The sintered samples were investigated density by immersion method, porosity by water saturation method, and hardness by Vicker hardness tester. It was found that with 59.5% Co content, plain diamond type, sintering temperature of 950 deg. C, sintering time of 40 minutes, and pressure of 625 MPa, density, porosity, and hardness got the best result in this study. From the Taguchi's analysis, the significant factors effected the performance were composition, sintering temperature, and sintering time.

  4. Elastic-Plastic Constitutive Equation of WC-Co Cemented Carbides with Anisotropic Damage

    Science.gov (United States)

    Hayakawa, Kunio; Nakamura, Tamotsu; Tanaka, Shigekazu

    2007-05-01

    Elastic-plastic constitutive equation of WC-Co cemented carbides with anisotropic damage is proposed to predict a precise service life of cold forging tools. A 2nd rank symmetric tensor damage tensor is introduced in order to express the stress unilaterality; a salient difference in uniaxial behavior between tension and compression. The conventional framework of irreversible thermodynamics is used to derive the constitutive equation. The Gibbs potential is formulated as a function of stress, damage tensor, isotropic hardening variable and kinematic hardening variable. The elastic-damage constitutive equation, conjugate forces of damage, isotropic hardening and kinematic hardening variable is derived from the potential. For the kinematic hardening variable, the superposition of three kinematic hardening laws is employed in order to improve the cyclic behavior of the material. For the evolution equation of the damage tensor, the damage is assumed to progress by fracture of the Co matrix — WC particle interface and by the mechanism of fatigue, i.e. the accumulation of microscopic plastic strain in matrix and particles. By using the constitutive equations, calculation of uniaxial tensile and compressive test is performed and the results are compared with the experimental ones in the literature. Furthermore, finite element analysis on cold forward extrusion was carried out, in which the proposed constitutive equation was employed as die insert material.

  5. Reduced Graphene Oxide-supported Tungsten Carbide Modified with Ultralow-Platinum and Ruthenium-loading for Methanol Oxidation

    International Nuclear Information System (INIS)

    Highlights: • Reduced graphene oxide-supported tungsten carbide (WC/RGO) was used as support. • Novel electrocatalyst contains ultra-low noble metals but displays higher activity. • New approach is established for loading ultra-low bimetallic system on WC/RGO. - Abstract: Reduced graphene oxide-supported tungsten carbide (WC/RGO) was prepared in a fine structure with nanocrystallites WC fixing on the layers of RGO. Pt and Ru nanoparticles were loaded on WC/RGO sequentially to synthesize electrocatalysts (Pt:Ru)n-WC/RGO via Cu underpotential deposition-redox replacement. Pt and Ru are supposed to present in the form of Pt-adatom and Ru-adatom layer by layer, which leads to a considerably low content of Pt and Ru in the catalysts. A series of electrochemical experiments on different systems, including (Pt:Ru)n-WC/RGO, (Pt)4-WC/RGO, (Pt:Ru)4-RGO and (Pt)4-RGO verified that the increased interaction among Pt, Ru and WC by this method was responsible for the performance enhancement in the (Pt:Ru)4-WC/RGO catalyst for methanol oxidation. The large cathodic shift of the CO stripping peak of the (Pt:Ru)4-WC/RGO catalyst suggests the improved CO tolerance. The optimal Pt/Ru ratio for methanol electro-oxidation was also investigated by controlling deposition amount of Pt and Ru. It was found that the optimal Pt/Ru ratio was 3:2 in our system

  6. Influencing the corrosion resistance of cemented carbides by addition of Cr2C3, TiC and TaC

    International Nuclear Information System (INIS)

    Corrosion resistance of different cemented carbides has been investigated. As parameters different binder content and refractory metal carbide additions were studied in various media with different pH values. As media 1n sulphuric acid, sodium sulphate and sodium hydroxide solution were used. An increase of pH shifted corrosion potential to more negative values due to lower current densities of cathodic reaction. Additions of refractory metal carbides such as Cr3C2, TiC and TaC increased corrosion resistance. The effect of carbide addition is discussed. (author)

  7. Silicon Carbide as a tritium permeation barrier in tungsten plasma-facing components

    Science.gov (United States)

    Wright, G. M.; Durrett, M. G.; Hoover, K. W.; Kesler, L. A.; Whyte, D. G.

    2015-03-01

    The control of tritium inventory is of great importance in future fusion reactors, not only from a safety standpoint but also to maximize a reactor's efficiency. Due to the high mobility of hydrogenic species in tungsten (W) one concern is the loss of tritium from the system via permeation through the tungsten plasma-facing components (PFC). This can lead to loss of tritium through the cooling channels of the wall thereby mandating tritium monitoring and recovery methods for the cooling system of the first wall. The permeated tritium is then out of the fuel cycle and cannot contribute to energy production until it is recovered and recycled into the system.

  8. Tungsten carbide/porous carbon composite as superior support for platinum catalyst toward methanol electro-oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Liming [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Fu, Honggang, E-mail: fuhg@vip.sina.com [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Functional Inorganic Material Chemistry, Heilongjiang University, Harbin 150080 (China); Wang, Lei; Mu, Guang; Jiang, Baojiang; Zhou, Wei; Wang, Ruihong [Key Laboratory of Functional Inorganic Material Chemistry, Heilongjiang University, Harbin 150080 (China)

    2014-01-01

    Graphical abstract: The WC nanoparticles are well dispersed in the carbon matrix. The size of WC nanoparticles is about 30 nm. It can be concluded that tungsten carbide and carbon composite was successfully prepared by the present synthesis conditions. - Highlights: • The WC/PC composite with high specific surface area was prepared by a simple way. • The Pt/WC/PC catalyst has superior performance toward methanol electro-oxidation. • The current density for methanol electro-oxidation is as high as 595.93 A g{sup −1} Pt. • The Pt/WC/PC catalyst shows better durability and stronger CO electro-oxidation. • The performance of Pt/WC/PC is superior to the commercial Pt/C (JM) catalyst. - Abstract: Tungsten carbide/porous carbon (WC/PC) composites have been successfully synthesized through a surfactant assisted evaporation-induced-assembly method, followed by a thermal treatment process. In particular, WC/PC-35-1000 composite with tungsten content of 35% synthesized at the carbonized temperature of 1000 °C, exhibited a specific surface area (S{sub BET}) of 457.92 m{sup 2} g{sup −1}. After loading Pt nanoparticles (NPs), the obtained Pt/WC/PC-35-1000 catalyst exhibits the highest unit mass electroactivity (595.93 A g{sup −1} Pt) toward methanol electro-oxidation, which is about 2.6 times as that of the commercial Pt/C (JM) catalyst. Furthermore, the Pt/WC/PC-35-1000 catalyst displays much stronger resistance to CO poisoning and better durability toward methanol electrooxidation compared with the commercial Pt/C (JM) catalyst. The high electrocatalytic activity, strong poison-resistivity and good stability of Pt/WC/PC-35-1000 catalyst are attributed to the porous structures and high specific surface area of WC/PC support could facilitate the rapid mass transportation. Moreover, synergistic effect between WC and Pt NPs is favorable to the higher catalytic performance.

  9. Comparative evaluation of particle properties, formation of reactive oxygen species and genotoxic potential of tungsten carbide based nanoparticles in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Kuehnel, Dana, E-mail: dana.kuehnel@ufz.de [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Scheffler, Katja [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Department of Cell Techniques and Applied Stem Cell Biology, University of Leipzig, Deutscher Platz 5, 04103 Leipzig (Germany); Wellner, Peggy [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Meissner, Tobias; Potthoff, Annegret [Fraunhofer-Institute for Ceramic Technologies and Systems (IKTS), Winterbergstr. 28, 01277 Dresden (Germany); Busch, Wibke [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Springer, Armin [Centre for Translational Bone, Cartilage and Soft Tissue Research, University Hospital Carl Gustav Carus, Technical University Dresden, Fetscherstrasse 74, 01307 Dresden (Germany); Schirmer, Kristin [Eawag, Swiss Federal Institute of Aquatic Science and Technology, 8600 Duebendorf (Switzerland); EPF Lausanne, School of Architecture, Civil and Environmental Engineering, 1015 Lausanne (Switzerland); ETH Zuerich, Institute of Biogeochemistry and Pollutant Dynamics, 8092 Zuerich (Switzerland)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Assessment of toxic potential of tungsten carbide-based nanoparticles. Black-Right-Pointing-Pointer Evaluation of ROS and micronuclei induction of three hard metal nanomaterials. Black-Right-Pointing-Pointer Dependency of observed toxic effects on the materials physical-chemical properties. Black-Right-Pointing-Pointer Differences in several particle properties seem to modulate the biological response. - Abstract: Tungsten carbide (WC) and cobalt (Co) are constituents of hard metals and are used for the production of extremely hard tools. Previous studies have identified greater cytotoxic potential of WC-based nanoparticles if particles contained Co. The aim of this study was to investigate whether the formation of reactive oxygen species (ROS) and micronuclei would help explain the impact on cultured mammalian cells by three different tungsten-based nanoparticles (WC{sub S}, WC{sub L}, WC{sub L}-Co (S: small; L: large)). The selection of particles allowed us to study the influence of particle properties, e.g. surface area, and the presence of Co on the toxicological results. WC{sub S} and WC{sub L}/WC{sub L}-Co differed in their crystalline structure and surface area, whereas WC{sub S}/WC{sub L} and WC{sub L}-Co differed in their cobalt content. WC{sub L} and WC{sub L}-Co showed neither a genotoxic potential nor ROS induction. Contrary to that, WC{sub S} nanoparticles induced the formation of both ROS and micronuclei. CoCl{sub 2} was tested in relevant concentrations and induced no ROS formation, but increased the rate of micronuclei at concentrations exceeding those present in WC{sub L}-Co. In conclusion, ROS and micronuclei formation could not be associated with the presence of Co in the WC-based particles. The contrasting responses elicited by WC{sub S} vs. WC{sub L} appear to be due to large differences in crystalline structure.

  10. Comparison of Tungsten and Molybdenum Carbide Catalysts for the Hydrodeoxygenation of Oleic Acid

    NARCIS (Netherlands)

    Hollak, S.A.W.; Gosselink, R.J.A.; Es, van D.S.; Bitter, J.H.

    2013-01-01

    Group 6 (W, Mo) metal carbide catalysts are promising alternatives to hydrodesulfurization (NiMo, CoMo) catalysts and group 10 (Pd) type catalysts in the deoxygenation of vegetable fats/oils. Herein, we report a comparison of carbon nanofiber-supported W2C and Mo2C catalysts on activity, selectivity

  11. Effect of pretreatment methods and chamber pressure on morphology, quality and adhesion of HFCVD diamond coating on cemented carbide inserts

    Science.gov (United States)

    Sarangi, S. K.; Chattopadhyay, A.; Chattopadhyay, A. K.

    2008-04-01

    In the present investigation, diamond coating was deposited on cemented carbide substrate by hot filament chemical vapour deposition. The effect of substrate pretreatment methods and chamber pressure on morphology, quality, and adhesion of the diamond film were studied. The carbide inserts were pretreated with acid, Murakami's solution, and Murakami's solution followed by acid, respectively. The chamber pressure was set at 6.6, 13.2, 26.4, 39.6 and 66 mbar. Deposition carried out at pressure of 26.4 and 39.6 mbar on inserts pretreated with acid exhibited uniform crystal habit and provided coating-substrate adhesion adequate for machining application. Good coating morphology was obtained when deposition was done at 6.6 mbar on carbide inserts treated with Murakami's solution. Pretreatment with Murakami's solution followed by acid and deposition at 6.6 mbar also resulted in good morphology of diamond film. Indentation (Rockwell C scale) was done on diamond-coated inserts to assess coating-substrate adhesion under three loads of 294, 588 and 980 N. The diameter of the indentation crack at the coating-substrate interface was observed under SEM. The results suggested that diamond coating deposited at medium pressure of 26.4 mbar on carbide substrate treated with acid not only exhibited best morphology but also highest coating-substrate adhesion and improved machining performance.

  12. PVD-Alumina Coatings on Cemented Carbide Cutting Tools: A Study About the Effect on Friction and Adhesion Mechanism

    OpenAIRE

    S.E. Cordes

    2012-01-01

    Crystalline PVD γ-alumina coatings are interesting for machining operations due to their outstanding characteristics, such as high hot hardness, high thermal stability and low tendency to adhesion. In the present work (Ti,Al)N/γ-Al2O3-coatings are deposited on cemented carbide by means of MSIP. Objectives of this work are to study the effects of coating and cutting fluid regarding friction in tribological tests and to study the wear mechanisms and cutting performance of γ-Al2O3-based coated c...

  13. Alloying the X40CrMoV5-1 steel surface layer with tungsten carbide by the use of a high power diode laser

    International Nuclear Information System (INIS)

    The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL). Selection of laser operating conditions is discussed, as well as thickness of the alloying layer, and their influence on structure and chemical composition of the steel. Analysis of the influence of the process conditions on the thicknesses of the alloyed layer and heat-affected zone is presented

  14. Alloying the X40CrMoV5-1 steel surface layer with tungsten carbide by the use of a high power diode laser

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, L.A. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland); Bonek, M. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland)]. E-mail: mb@zmn.mt.polsl.gliwice.pl; Hajduczek, E. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland); Klimpel, A. [Welding Department, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland)

    2005-07-15

    The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL). Selection of laser operating conditions is discussed, as well as thickness of the alloying layer, and their influence on structure and chemical composition of the steel. Analysis of the influence of the process conditions on the thicknesses of the alloyed layer and heat-affected zone is presented.

  15. A new approach to control the segregation of (Ta,W)C cubic phase in ultrafine WC–10Co–0.5Ta cemented carbides

    International Nuclear Information System (INIS)

    The dispersity of (Ta,W)C cubic phase in cemented carbides is crucial for controlling the microstructural homogeneity and improving the mechanical properties. An effective method for improving the segregation of (Ta,W)C phase is presented, with a guide from the thermodynamic calculation. Ultrafine WC–10Co–0.5Ta cemented carbides with different carbon contents were sintered at 1410 °C under a vacuum. With increasing carbon content, the (Ta,W)C phase segregation was gradually eliminated, and both transverse rupture strength and hardness increase

  16. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC–Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Tarragó, J.M., E-mail: jose.maria.tarrago@upc.edu [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Jiménez-Piqué, E. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Schneider, L. [Sandvik Hyperion, Coventry CV4 0XG (United Kingdom); Casellas, D. [Fundació CTM Centre Tecnològic, 08243 Manresa (Spain); Torres, Y. [Departamento de Ingeniería y Ciencia de los Materiales y del Transporte, ETSI, Universidad de Sevilla, 41092 Sevilla (Spain); Llanes, L. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

    2015-10-01

    Exceptional fracture toughness levels exhibited by WC–Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and analytical approaches. Focused Ion Beam technique (FIB) and Field-Emission Scanning Electron Microscopy (FESEM) are implemented to obtain serial sectioning and imaging of crack–microstructure interaction in cracks arrested after stable extension under monotonic loading. The micrographs obtained provide experimental proof of the developing multiligament zone, including failure micromechanisms within individual bridging ligaments. Analytical assessment of the multiligament zone is then conducted on the basis of experimental information attained from FIB/FESEM images, and a model for the description of R-curve behavior of hardmetals is proposed. It was found that, due to the large stresses supported by the highly constrained and strongly bonded bridging ligaments, WC–Co cemented carbides exhibit quite steep but short R-curve behavior. Relevant strength and reliability attributes exhibited by hardmetals may then be rationalized on the basis of such toughening scenario.

  17. Mechanical and Tribological Properties of PVD-Coated Cemented Carbide as Evaluated by a New Multipass Scratch-Testing Method

    Directory of Open Access Journals (Sweden)

    M. Fallqvist

    2012-01-01

    Full Text Available A new test method based on multipass scratch testing has been developed for evaluating the mechanical and tribological properties of thin, hard coatings. The proposed test method uses a pin-on-disc tribometer and during testing a Rockwell C diamond stylus is used as the “pin” and loaded against the rotating coated sample. The influence of normal load on the number of cycles to coating damage is investigated and the resulting coating damage mechanisms are evaluated by posttest scanning electron microscopy. The present study presents the test method by evaluating the performance of Ti0.86Si0.14N, Ti0.34Al0.66N, and (Al0.7Cr0.32O3 coatings deposited by cathodic arc evaporation on cemented carbide inserts. The results show that the test method is quick, simple, and reproducible and can preferably be used to obtain relevant data concerning the fatigue, wear, chipping, and spalling characteristics of different coating-substrate composites. The test method can be used as a virtually nondestructive test and, for example, be used to evaluate the fatigue and wear resistance as well as the cohesive and adhesive interfacial strength of coated cemented carbide inserts prior to cutting tests.

  18. Hard and wear-resistant titanium nitride coatings for cemented carbide cutting tools by pulsed high energy density plasma

    International Nuclear Information System (INIS)

    Hard and wear-resistant titanium nitride coatings were deposited by pulsed high energy density plasma technique on cemented carbide cutting tools at ambient temperature. The coating thickness was measured by an optical profiler and surface Auger microprobe. The elemental and phase compositions and distribution of the coatings were determined by Auger microprobe, x-photon electron spectroscope, and X-ray diffractometer. The microstructures of the coatings were observed by scanning electron microscope and the roughness of the sample surface was measured by an optical profiler. The mechanical properties of the coatings were determined by nanoindentation and nanoscratch tests. The tribological properties were evaluated by the cutting performances of the coated tools applied in turning hardened CrWMn steel under industrial conditions. The structural and mechanical properties of the coatings were found to depend strongly on deposition conditions. Under optimized deposition conditions, the adhesive strength of TiN film to the substrate was satisfactory with the highest critical load up to more than 90 mN. The TiN films possess very high values of nanohardness and Young's modulus, which are near to 27 GPa and 450 GPa, respectively. The wear resistance and edge life of the cemented carbide tools were improved dramatically because of the deposition of titanium nitride coatings

  19. Research into preparation and properties of graded cemented carbides with face center cubic-rich surface layer

    Science.gov (United States)

    Chen, Jian; Deng, Xin; Gong, Manfeng; Liu, Wei; Wu, Shanghua

    2016-09-01

    This paper systematically investigated a set of functionally graded WC-TiC-Mo-Co cemented carbides with modified surface layer (called fcc-rich surface layer in this study), which is mainly composed of fcc phases (Ti(CN) and TiN) and WC. Nitridation at liquid phase sintering temperature is the key process making this fcc-rich surface layer. The functionally graded WC-TiC-Mo-Co cemented carbides synthesized in this study show 3 layer structure: the outer layer, i.e. the fcc-rich surface layer; the intermediate layer, which is characterized by abnormally large WC and high Co content; and the inner layer. It was found that TiC is the most critical component for the formation of fcc-rich surface layer. The higher content of TiC results in the thicker fcc-rich outer layer, higher (Ti(CN) and TiN) content in the outer layer, and higher hardness of the fcc-rich outer layer. The formation of this fcc-rich surface layer is mainly due to the nitridation process between Ti and N, which leads to the diffusion of Ti outwards (from the inside of the sample to the surface) and the subsequent migration of liquid cobalt inwards (from surface to the inside of the sample). The three-layer structure developed in this study provides the excellent combination of high wear resistance and high toughness, which is favorable for some applications.

  20. Properties of tungsten carbide hard metals with Fe-Co-Ni binder in sintered and thermally treated state

    International Nuclear Information System (INIS)

    Tungsten carbide hard metals with various Fe-Co-Ni binding alloys were prepared and their properties determined in dependence on the binder composition and thermal treatment. The properties of the hard metals depend very largely on the composition of the binding alloy. Hard metals whose binder phases are mainly cubic face centered are inferior to conventional hard metals. By using iron-rich binding alloys, it was possible to achieve hard metal properties which are comparable to or better than the conventional WC-Co hard metals. WC-Fe-Co-Ni hard metals whose binder consists of a mixture of cubic body centered phases, have optimum properties. The properties of hard metals can be optimized with the help of the carbon content, binder alloy composition and thermal treatment. The replacement of the usual cobalt binder by an optimum iron-richer Fe-Co-Ni alloy does not only save as regards the expensive raw material cobalt but also leads to a better quality WC hard metals. (orig.)

  1. Detonation sputtering of powdered composition coatings on the basis of tungsten carbide for protection of ionizing emission

    International Nuclear Information System (INIS)

    Full text: Powder composite coatings for protection from ionizing emissions have been examined. The coatings have been obtained by detonation spraying of steel substrate at 'Ob' installation , designed at Lavrentyev Institute of Hydrodynamics of the Siberian Brach of RAS. Spaying modes have been determined for WC+25 % powder coating 75 % tungsten carbide. Protective properties of the obtained coatings during treatment by gamma-rays having energy 0.662 MeV have been examined. Protective properties of materials were studied in 'narrow beam' geometry. Linear attenuation coefficient (μ) was measured, and was used to calculate mass coefficient for attenuation (μm) and semi-attenuation layer (Δ0.5) of the obtained material without taking into account protective properties of the steel substrate. For protective properties comparison , reference values mass attenuation layer for lead were taken from reference book. The result of this work show, that though material yields to lead in its protective properties for about 20 % (for semi-attenuation layer, without account for steel substrate), it significantly exceeds it in many other properties, for example, in its mechanical properties and in heat-resistance. Detonation spaying technology allows to deposit protective coating on flat, cylinder, semi-spherical and other surfaces. It is not a problem to formate coatings obtained on cylinder specimens achieves 10 nm. Measured bonding strength of such coatings on steel substrate amount to (250±20) MPa. High bonding strength remains for coatings on wide spectrum of substrate metals and alloys

  2. Genotoxicity of tungsten carbide-cobalt (WC-Co) nanoparticles in vitro: mechanisms-of-action studies.

    Science.gov (United States)

    Moche, Hélène; Chevalier, Dany; Vezin, Hervé; Claude, Nancy; Lorge, Elisabeth; Nesslany, Fabrice

    2015-02-01

    We showed previously that tungsten carbide-cobalt (WC-Co) nanoparticles (NP) can be used as a nanoparticulate positive control in some in vitro mammalian genotoxicity assays. Here, we investigate the mechanisms of action involved in WC-Co NP genotoxicity in L5178Y mouse lymphoma cells and primary human lymphocytes, in vitro. Data from the micronucleus assay coupled with centromere staining and from the chromosome-aberration assay show the involvement of both clastogenic and aneugenic events. Experiments with the formamidopyrimidine DNA glycosylase (FPG)-modified comet assay showed a slight (non-significant) increase in FPG-sensitive sites in the L5178Y mouse lymphoma cells but not in the human lymphocytes. Electron paramagnetic resonance spin-trapping results showed the presence of hydroxyl radicals (•OH) in WC-Co NP suspensions, with or without cells, but with time-dependent production in the presence of cells. However, a significant difference in •OH production was observed between human lymphocytes from two different donors. Using H2O2, we showed that WC-Co NP can participate in Fenton-like reactions. Thus, •OH might be produced either via intrinsic generation by WC-Co NP or through a Fenton-like reaction in the presence of cells. PMID:25813722

  3. The influence of surface preparation on the properties of tungsten carbide coatings produced by gas-detonation method

    International Nuclear Information System (INIS)

    One of the most promising method of obtaining wear, erosive and corrosive resistant coatings is the gas-detonation method. The coatings produced by this method permit widening the application range due to increasing of useful properties of low alloy steels. The paper deals with the influence of technological parameters on the properties of coatings produced from tungsten carbide powder on 1045 steel. The role of modifying the substrate surface state before process is discussed. The four methods of changing the surface state are presented : grinding, sand-blast cleaning, sanding by gas-detonation method and electroless nickel plating. The microstructure of WC coatings are described by metallographic and scanning electron microscopy (EDS method) investigations. The wear and corrosion resistance are also presented. The preparation of the substrate surface using a sand paper, compressed air sand blasting or detonation sand blasting, aiming at making this surface more developed, worsened and adhesion of the coating to the substrate, since the substrate-coating interface zone was then more porous with respect to that observed when the coating was deposited on the ground or nickel placed substrate. (author)

  4. Thermally induced defects in a polycrystalline diamond layer on a tungsten carbide substrate

    International Nuclear Information System (INIS)

    In this study we make use of laser heating of HTHP industrial diamond, to study temperature induced changes to the diamond structure, both chemically and mechanically, in the absence of mechanical forces. This has relevance to the efficacy of diamond as a hard material in such applications as rock drilling and material processing. We report on the induced defects when the diamond is irradiated with high power CO2 and Nd:YAG lasers respectively, and show that the thermal induced stresses in the diamond are sufficient to radically alter its physical properties, resulting in critical fracture. Raman spectroscopy, X-ray diffraction and scanning electron microscopy indicate that the heating does not result in graphitisation of the diamond, but rather diffusion from the non-diamond base results in cobalt and tungsten oxides forming on the diamond surface. This has a deleterious effect on the diamond performance.

  5. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    International Nuclear Information System (INIS)

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV30: 1700 kg/mm2, KIC: 13.82 MPa m1/2). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications

  6. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Chao; Lin, Nan, E-mail: linnan@csu.edu.cn; He, Yuehui; Wu, Chonghu; Jiang, Yao

    2014-05-01

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV{sub 30}: 1700 kg/mm{sup 2}, K{sub IC}: 13.82 MPa m{sup 1/2}). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications.

  7. Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel-tungsten composite coatings

    Science.gov (United States)

    Singh, Swarnima; Sribalaji, M.; Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G.; Singh, Raghuvir; Keshri, Anup Kumar

    2016-02-01

    Silicon carbide (SiC) reinforced nickel-tungsten (Ni-W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni-W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni-W-5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni-W-5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, Ecorr) compared to Ni-W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni-W-5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO4 and SiO2.

  8. Multilayered and composite PVD-CVD coatings in cemented carbides manufacture

    International Nuclear Information System (INIS)

    Carbide cutting tools with wear-resistant coatings deposited by CVD process are widely employed in mechanical engineering to ensure a substantially longer service life of tool systems. However, the relatively high temperature and long time of the process make the substrate decarburise and, as a result, the bend strength and performance characteristics of a tool decrease. The present study suggests the problem of deteriorated strength of CVD-coated carbide tools be solved by the development of a technology that combines arc-PVD and CVD processes to deposit multilayered coatings of titanium and aluminium compounds. (author)

  9. Properties of Ti(B,N coatings deposited onto cemented carbides and sialon tool ceramics

    Directory of Open Access Journals (Sweden)

    M. Pancielejko

    2010-07-01

    Full Text Available Purpose: The aim of this paper was to investigate mechanical properties both of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings Ti(B,N type deposited by the cathodic arc evaporation process (CAE-PVD.Design/methodology/approach: The microhardness tests of coatings were made using the ultra microhardness tester. The grain size of investigated coatings was determined by the Scherrer method. Tests of the coatings adhesion to a substrate material were made using the scratch test. There was investigated the roughness of both uncoated and coated surface multi-point inserts. Wear mechanism observations, after the scratch test, were carried out by the scanning electron microscope with EDS attachment.Findings: This paper presents that studied PVD coatings deposited on sintered carbides and sialon tool ceramics have an effect on increasing hardness surface of tools. Moreover, the results achieved after the investigation shown that a coating obtaining on tool ceramics has bigger grains and a smaller adhesion to substrate rather than a coating on sintered carbides. Furthermore, the investigations were shown that both single and double-sided delamination was a principal defect mechanism during the scratch test.Practical implications: The gradient Ti(B,N coating carried out on multi point inserts (made on sintered carbides WC-Co type can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications.Originality/value: The paper presents some researches of gradient Ti(B,N nanocrystaline coatings deposited by CAE-PVD method on sintered carbides and sialon tool ceramics.

  10. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    Directory of Open Access Journals (Sweden)

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  11. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    L.A. Dobrzański; M. Staszuk; J. Konieczny; W. Kwaśny; M. Pawlyta

    2009-01-01

    Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD).Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS) method. Thin foils of substrates and coatings by transmission electron micr...

  12. Surface modification of sialon ceramics and cemented carbides by PVD coating deposition

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2011-01-01

    Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN.Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was ...

  13. Properties of Ti(B,N) coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    M. Pancielejko; K. Gołombek; M. Staszuk; L.A. Dobrzański

    2010-01-01

    Purpose: The aim of this paper was to investigate mechanical properties both of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings Ti(B,N) type deposited by the cathodic arc evaporation process (CAE-PVD).Design/methodology/approach: The microhardness tests of coatings were made using the ultra microhardness tester. The grain size of investigated coatings was determined by the Scherrer method. Tests of the coatings adhesion to a substrate material were ...

  14. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  15. Co元素对硬质合金基底金刚石涂层膜基界面结合强度的影响∗%The Influence of Co binding phase on adhesive strength of diamond coating with cemented carbide substrate

    Institute of Scientific and Technical Information of China (English)

    简小刚; 陈军

    2015-01-01

    diamond coating and the bond Mulliken population of diamond film-substrate interface. The results show that the interfacial bonding energy of WC/diamond is 6.74 J/m2 and that of WC-Co/diamond is 5.94 J/m2, which implies that the adhesive strength of WC/diamond is better than that of WC-Co/diamond. We also find that Co element can transfer the charges near the interface of WC/diamond model when the magnetic Co element exists at the WC/diamond interface. As a result, the polarity of tungsten element in tungsten carbide and the polarity of carbon element in diamond coating near the interface turn to be identical polarity, and then the charge density of tungsten in cemented carbide changes from 0.430 e/A3 to 0.201 e/A3 and the charge density of Carbon in diamond changes from −0.045 e/A3 to 0.037 e/A3, and they exclude to each other, so the distance of interface becomes larger than that from the WC/diamond model, which changes from 2.069 Åto 3.649 Å. This can explain why the existence of Co element can weaken the adhesive strength of diamond coating. Meanwhile, Mulliken population analyses show that the bond strength of WC-Co/diamond at the interface is smaller than that of WC/diamond. So this can prove that the cobalt binding phase in cemented carbide substrate can weaken the adhesive strength of diamond coating, and then we need to do some pretreatments in order to reduce the cobalt binding phase in the cemented carbide substrate before depositing diamond coating.

  16. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  17. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,SiN/TiN coatings obtained by the cathodic arc evaporation process

    Directory of Open Access Journals (Sweden)

    Leszek A. Dobrzañski

    2005-06-01

    Full Text Available This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,SiN/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting properties of the materials were determined from service tests in which continuous machining of C45E steel was carried out. The hardness of the substrate and the microhardness of the coatings were determined with a DUH 202 SHIMADZU ultra microhardness tester with a load of 70 mN. Roughness tests were also carried out before applying the coatings and after the PVD process. Cutting tests confirmed the advantages of the TiN/(Ti,Al,SiN/TiN type coatings obtained using the PVD method in the CAE mode on cemented carbides and cermets, as a material that undergoes very low abrasive, thermal and adhesion wear. These coatings extend tool life compared to commercially available uncoated tools with single and multi-layer coatings deposited using PVD/CVD methods.

  18. Fabrication of WC-Co cemented carbides with gradient distribution of WC grain size and Co composition by tape casting

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Jigui; Wu Yucheng; Xia Yonghong [Dept. of Materials Science and Engineering, Hefei Univ. of Technology (China)

    2003-07-01

    Layered WC-Co (with 8 wt.% Co) green compacts with discontinuous distribution of WC particle size (1-7 {mu}m) were prepared by a novel process based on tape casting and lamination. After burning off binder and other organic components, the green tapes were sintered at different temperatures in H{sub 2}. Microstructures of both the green and the sintered compacts were observed by scanning electron microscopy. An electron probe microanalyser was used to measure the linear distribution of Co element in the layered WC-Co cemented carbides. Mechanical behaviors of the layered materials were investigated and compared with those of WC-Co alloys with homogeneous distribution of WC grain size and Co composition. It has been shown that by controlling WC particle size in the green cast tapes and sintering parameters, a continuous gradient distribution of WC grain size and Co composition can be realized simultaneously in the laminated WC-Co materials, with more Co-rich phase (higher Co content) in the original fine WC side. Owing to the improved microstructure, the gradient WC-Co materials showed better mechanical properties than homogeneous WC-Co materials with either fine or coarse WC grain sizes. (orig.)

  19. Microstructure and mechanical properties of (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N films on cemented carbide substrates

    Science.gov (United States)

    Zhao, Shi-lu; Zhang, Jun; Zhang, Zhen; Wang, Shuang-hong; Zhang, Zheng-gui

    2014-01-01

    (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N bilayer films were deposited on cemented carbide (WC-8%Co) substrates by multi-arc ion plating (MAIP) using two Ti-Al-Zr alloy targets and one pure Cr target. To investigate the composition, morphology, and crystalline structure of the bilayer films, a number of complementary methods of elemental and structural analysis were used, namely, scanning electron microscopy (SEM), energy disperse X-ray spectroscopy (EDS), and X-ray diffraction (XRD). Adhesive strength and mechanical properties of the films were evaluated by scratch testing and Vickers microindentation, respectively. It is shown that the resulting films have a TiN-type face-centered cubic (FCC) structure. The films exhibit fully dense, uniform, and columnar morphology. Furthermore, as the bias voltages vary from -50 to -200 V, the microhardness (max. Hv0.01 4100) and adhesive strength (max. > 200 N) of the bilayer films are superior to those of the (Ti,Al,Zr)N and (Ti,Al,Zr,Cr)N monolayer films.

  20. Influence of magnetite and boron carbide on radiation attenuation of cement-fiber/composite

    International Nuclear Information System (INIS)

    Trial was made to create composites from agriculture fibers, which have good mechanical, physical and radiation attenuation properties for different applications. Fast neutron and gamma ray spectra, as well as, slow neutron fluxes behind samples of cement-fiber (CF) (ρ=2.095 g cm-3) and cement-fiber-magnetite (CFM) (ρ=2.858 g cm-3)/composites have been investigated. Neutron and gamma spectra have been measured using a collimated reactor beam and neutron- gamma spectrometer with stilbene scintillator. A pulse shape discrimination technique based on zero cross over method was used to discriminate between neutron and gamma ray pulses. While, slow neutron fluxes have been measured using a collimated reactor beam and BF3 counter. Results were used to achieve removal cross sections (ΣR,meas.), total attenuation coefficients (μ) and macroscopic cross sections (Σ) of fast neutrons, gamma rays and slow neutrons respectively from the attenuation relations. Also, removal cross sections (ΣR,cal.) and total mass attenuation coefficients (μ/ρ) of fast neutrons and gamma rays have been calculated using the composites elemental composition and XCOM code respectively. Measured and calculated results were compared and a reasonable agreement was found

  1. Novel graphite-carbon encased tungsten carbide nanocomposites by solid-state reaction and their ORR electrocatalytic performance in alkaline medium

    International Nuclear Information System (INIS)

    Novel nanocomposites of spherical graphite-carbon encased tungsten carbide (GC-WC) are synthesized by solid state reaction with melamine and WO3 as precursors under N2 atmosphere. The diameters of the GC-WC composites range from 50 to 200 nm and the WC nanoparticles inside with an average size of ca.15 nm distribute uniformly. The characterization results indicate that the GC-WC is composed of few layers of graphite carbon and WC nanoparticles with high crystallization and purity. Moreover, the electrocatalytic performance of GC-WC for the oxygen reduction reaction (ORR) in alkaline medium is further investigated by cyclic voltammetry (CV), rotating disk electrode (RDE) and chronoamperometry test with or without 3 M methanol. The results show that GC-WC has a considerable performance for ORR in the view of activity, stability and methanol tolerance, which may further used as proper supports for noble-metal based ORR catalysts in alkaline fuel cell. The synergetic interaction between the carbide nanoparticles and graphite carbon, which means that the surface graphite carbon layers are activated by WC nanoparticles for ORR and in turn protect inner WC from highly oxidizing environments has also been verified

  2. 硬质合金注射成形技术研究进展%ADVANCES IN POWDER INJECTION MOLDING OF CEMENTED CARBIDES

    Institute of Scientific and Technical Information of China (English)

    曲选辉; 祝宝军; 肖平安; 秦明礼

    2001-01-01

    Powder injection molding,as an advanced net-shape-forming technolog y,has attracted more and more attention in the manufacture industry.In this pap er,characteristics of this technology and its applications to the cemented carb ides are reviewed.The main factors affecting the properties and dimensions of th e PIM cemented carbide parts are analyzed.It is proposed that special powders an d new binders as well as carbon controlling technology should be developed in or der to get cemented carbide parts with high performance and good dimension accur acy.%粉末注射成形技术作为一种先进的成形方法近年来受到广泛的关注,得到了迅速的发展。本文综述了粉末注射成形技术的工艺特点、技术现状以及在硬质合金异型产品制备中的应用,并对硬质合金注射成形技术的发展方向和前景进行了展望。

  3. Plasma Spraying and Characterization of Tungsten Carbide-Cobalt Coatings by the Water-Stabilized System WSP

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kašparová, M.; Bellin, J.; Le Guen, E.; Zahálka, F.

    2009-01-01

    Roč. 2009, - (2009), s. 1-11. ISSN 1687-8434 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten karbide – cobalt, cermet * wear resistance * abrasion * plasma spraying Subject RIV: JG - Metallurgy http://www.hindawi.com/journals/amse/2009/254848.html

  4. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Science.gov (United States)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  5. Preparation and Electrocatalytic Activity of Tungsten Carbide-Montmorillonite Composite%碳化钨与蒙脱石纳米复合材料的制备与电催化活性

    Institute of Scientific and Technical Information of China (English)

    潘剑明; 杨威; 孙海标; 郑翔; 李国华

    2015-01-01

    具有类铂催化性能的碳化钨(WC)催化材料是当前研究的热点与难点.本文以六氯化钨为钨源,用剥离后的蒙脱石片层为载体,将化学浸渍法与原位还原碳化法技术相结合制备了碳化钨与蒙脱石纳米复合材料;复合材料由碳化钨、碳化二钨(W2C)和蒙脱石(MMT)组成,碳化钨呈颗粒状分散或呈层状负载于MMT外表面;样品的晶相组成与其还原碳化时间有关;样品的微结构特征与前驱体中钨与蒙脱石的比例有关.采用三电极体系和循环伏安法测试了样品在酸性溶液中对甲醇的电催化氧化性能,结果表明,碳化钨与蒙脱石复合之后对甲醇的电催化性能明显提升,并具有类铂电催化活性;当钨与蒙脱石质量比为4的前驱体经5h还原碳化后,样品中WC占绝对主导, WC和W2C的质量分数分别为82%和18%,两者的比值为4.556,且在MMT外表面形成均匀的负载层.此时样品的电催化活性最高.这为制备具有类铂催化活性的高性能碳化钨催化材料奠定了坚实基础.%The tungsten carbide catalyst is a hot research topic because its catalytic properties are similar to those of platinum. In this paper, a tungsten carbide-montmoril onite (MMT) nanocomposite was fabricated by combining chemical immersion with reduction and carbonization in situ using tungsten hexachloride as the tungsten source and an exfoliated MMT layer as the support. The crystal phase of the sample is composed of monotungsten carbide (WC), bitungsten carbide (W2C), and MMT, and tungsten carbide is distributed on the outer surface of MMT with a granular or lamel ar manner. The components of the crystal phase of the sample are related to the reduction and carbonization time during preparation. The microstructure of the sample is related to the ratio of tungsten to MMT in the precursor used to prepare the sample. The electrocatalytic activity of the sample for methanol oxidation was measured by cyclic

  6. Surface Modification of Fly Ashes with Carbide Slag and Its Effect on Compressive Strength and Autogenous Shrinkage of Blended Cement Pastes

    Institute of Scientific and Technical Information of China (English)

    HAO Chengwei; DENG Min; MO Liwu; LIU Kaiwei

    2012-01-01

    Surfaces of grade Ⅲ fly ashes were modified through mixing with carbide slag and calcining at 850 ℃ for 1 h.Mineralogical compositions and surface morphology of fly ashes before and after modification were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM),respectively.Effect of surface-modified fly ashes on compressive strength and autogenous shrinkage of blended cement pastes was investigated.Microstructures of cement pastes were examined by backscattered electron (BSE) imaging and mercury intrusion porosimetry (MIP).The experimental results showed that β-C2S was formed on the surfaces of fly ashes after modification.Hydration of β-C2S on the surface-modified fly ashes densified interface zone and enhanced bond strength between particles of fly ashes and hydrated clinkers.In addition,surface modification of fly ashes tended to decrease total porosity and 10-50 nm pores of cement pastes.Surface modification of fly ashes increased compressive strength and reduced autogenous shrinkage of cement pastes.

  7. Surface modification of the hard metal tungsten carbide-cobalt by boron ion implantation; Oberflaechenmodifikation des Hartmetalls Wolframkarbid-Kobalt durch Bor-Ionenimplantation

    Energy Technology Data Exchange (ETDEWEB)

    Mrotchek, I.

    2007-09-07

    In the present thesis ion beam implantation of boron is studied as method for the increasement of the hardness and for the improvement of the operational characteristics of cutting tools on the tungsten carbide-cobalt base. For the boron implantation with 40 keV energy and {approx}5.10{sup 17} ions/cm{sup 2} fluence following topics were shown: The incoerporation of boron leads to a deformation and remaining strain of the WC lattice, which possesses different stregth in the different directions of the elementary cell. The maximum of the deformation is reached at an implantation temperature of 450 C. The segregation of the new phases CoWB and Co{sub 3}W was detected at 900 C implantation temperature. At lower temperatures now new phases were found. The tribological characteristics of WC-Co are improved. Hereby the maxiaml effect was measured for implantation temperatures from 450 C to 700 C: Improvement of the microhardness by the factor 2..2.5, improvement of the wear resistance by the factor 4. The tribological effects extend to larger depths than the penetration depth of the boron implantation profile. The detected property improvements of the hard metal H3 show the possibility of a practical application of boron ion implantation in industry. The effects essential for a wer decreasement are a hardening of the carbide phase by deformation of the lattice, a hardening of the cobalt binding material and the phase boundaries because of the formation of a solid solution of the implanted boron atoms in Co and by this a blocking of the dislocation movement and the rupture spreading under load.

  8. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    Science.gov (United States)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  9. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro.

    Science.gov (United States)

    Armstead, Andrea L; Arena, Christopher B; Li, Bingyun

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause "hard metal lung disease" but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. PMID:24746988

  10. Cyclic voltammetry and X-ray photoelectron spectroscopy studies of electrochemical stability of clean and Pt-modified tungsten and molybdenum carbide (WC and Mo{sub 2}C) electrocatalysts

    Energy Technology Data Exchange (ETDEWEB)

    Weigert, Erich C. [Department of Materials Science and Engineering, Center for Catalytic Science and Technology (CCST), University of Delaware, Newark, DE 19716 (United States); Esposito, Daniel V.; Chen, Jingguang G. [Department of Chemical Engineering, Center for Catalytic Science and Technology (CCST), University of Delaware, 150 Academy St., Newark, DE 19716 (United States)

    2009-09-05

    The electrochemical stability of tungsten carbide (WC), Pt-modified WC, molybdenum carbide (Mo{sub 2}C), and Pt-modified Mo{sub 2}C has been examined using an in situ electrochemical half-cell in combination with X-ray photoelectron spectroscopy (XPS). The WC surface, created via the carburization of a tungsten foil, was electrochemically stable to {proportional_to}0.8 V with respect to the normal hydrogen electrode (NHE) when exposed to dilute sulfuric acid. At higher potentials, XPS confirmed the surface oxidation of WC to form W{sub x}O{sub y} species. The deposition of submonolayer coverage of Pt on the WC surface increased the region of stability of WC, extending the onset of catalyst oxidation to {proportional_to}1.0 V (NHE). These results suggest that both WC and Pt/WC have the potential to be used as anode electrocatalysts. In contrast, both Mo{sub 2}C and Pt-modified Mo{sub 2}C underwent oxidation at {proportional_to}0.4 V (NHE), indicating that molybdenum carbides are not stable enough for applications as anode electrocatalysts. (author)

  11. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro

    International Nuclear Information System (INIS)

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause “hard metal lung disease” but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. - Highlights: • Hard metal (WC-Co) particle toxicity was established in lung epithelial cells. • Nano-WC-Co particles caused greater toxicity than micro-WC-Co particles. • Nano- and micro-WC-Co particles were capable of inducing cellular apoptosis. • Nano-WC-Co particles were internalized by lung epithelial cells. • WC-Co particle internalization was mediated by actin dynamics

  12. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Armstead, Andrea L. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); Arena, Christopher B. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Li, Bingyun, E-mail: bili@hsc.wvu.edu [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Mary Babb Randolph Cancer Center, Morgantown, WV 26506 (United States)

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause “hard metal lung disease” but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. - Highlights: • Hard metal (WC-Co) particle toxicity was established in lung epithelial cells. • Nano-WC-Co particles caused greater toxicity than micro-WC-Co particles. • Nano- and micro-WC-Co particles were capable of inducing cellular apoptosis. • Nano-WC-Co particles were internalized by lung epithelial cells. • WC-Co particle internalization was mediated by actin dynamics.

  13. Preparation and application of cellular and nanoporous carbides.

    Science.gov (United States)

    Borchardt, Lars; Hoffmann, Claudia; Oschatz, Martin; Mammitzsch, Lars; Petasch, Uwe; Herrmann, Mathias; Kaskel, Stefan

    2012-08-01

    A tutorial review on cellular as well as nanoporous carbides covering their structure, synthesis and potential applications. Especially new carbide materials with a hierarchical pore structure are in focus. As a central theme silicon carbide based materials are picked out, but also titanium, tungsten and boron carbides, as well as carbide-derived carbons, are part of this review. PMID:22344324

  14. Analysis of crystallite size and microdeformation crystal lattice the tungsten carbide milling in mill high energy; Analise do tamanho do cristalito e microdeformacao da rede cristalina do carbeto de tugstenio moidos em moinho de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, F.T. da; Nunes, M.A.M. [Universidade Federal do Rio Grande do Norte (PPGCEM/UFRN), Natal (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Oliveira, R.M.V. de; Silva, G.G. da [Instituto Federal do Rio Grande do Norte (IFRN), Natal (Brazil); Souza, C.P. de; Gomes, U.U. [Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil)

    2010-07-01

    The tungsten carbide (WC) has wide application due to its properties like high melting point, high hardness, wear resistance, oxidation resistance and good electrical conductivity. The microstructural characteristics of the starting powders influences the final properties of the carbide. In this context, the use of nanoparticle powders is an efficient way to improve the final properties of the WC. The high energy milling stands out from other processes to obtain nanometric powders due to constant microstructural changes caused by this process. Therefore, the objective is to undertake an analysis of microstructural characteristics on the crystallite size and microdeformations of the crystal lattice using the technique of X-ray diffraction (XRD) using the Rietveld refinement. The results show an efficiency of the milling process to reduce the crystallite size, leading to a significant deformation in the crystal lattice of WC from 5h milling. (author)

  15. Taguchi Analysis of surface roughness and delamination associated with various cemented carbide K10 end mills in milling of GFRP

    Directory of Open Access Journals (Sweden)

    A. Elaya Perumal

    2010-01-01

    Full Text Available This Paper presents a study of surface roughness, precision and delamination factor in use of Ti-Namite carbide K10 endmill, Solid carbide K10 end mill and Tipped Carbide K10 end mill. A plan of experiment based on Taguchi was establishedwith prefixed cutting parameters and the machining was performed. An Surfcoder to examine the surface roughness and InfraredThermography to examine the delamination of chopped Glass fiber-reinforced plastic (GFRP laminates was used.Earlier works reports that cutting velocity and feed rate makes significant contribution to overall performance. But, theexperimental results of this paper indicates that the depth of cut are recognised to make the most significant contribution tothe overall performance as compared to cutting velocity and feed rate. The objective was to establish a correlation betweencutting velocity, feed rate and depth of cut with surface roughness and delamination in a GFRP laminate. The correlationwas obtained by multiple-variable linear regression using Minitab14 software.

  16. Agglomeration of tungsten carbide nanoparticles in exposure medium does not prevent uptake and toxicity toward a rainbow trout gill cell line.

    Science.gov (United States)

    Kühnel, Dana; Busch, Wibke; Meissner, Tobias; Springer, Armin; Potthoff, Annegret; Richter, Volkmar; Gelinsky, Michael; Scholz, Stefan; Schirmer, Kristin

    2009-06-28

    Due to their increased production and use, engineered nanoparticles are expected to be released into the aquatic environment where particles may agglomerate. The aim of this study was to explore the role of agglomeration of nanoparticles in the uptake and expression of toxicity in the rainbow trout (Oncorhynchus mykiss) gill cell line, RTgill-W1. This cell line was chosen as model because it is known to be amenable to culture in complete as well as greatly simplified exposure media. Nano-sized tungsten carbide (WC) with or without cobalt doping (WC-Co), two materials relevant in the heavy metal industry, were applied as model particles. These particles were suspended in culture media with decreasing complexity from L15 with 10% fetal bovine serum (FBS) to L15 to L15/ex, containing only salts, galactose and pyruvate of the complete medium L15. Whereas the serum supplement in L15 retained primary nanoparticle suspensions, agglomerates were formed quickly in L15 and L15/ex. Nevertheless, scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX) elemental analysis revealed an uptake of both WC and WC-Co nanoparticles into RTgill-W1 cells irrespective of the state of agglomeration of nanoparticles. The localisation seemed to be restricted to the cytoplasm, as no particles were observed in the nucleus of cells. Moreover, reduction in cell viability between 10 and 50% compared to controls were observed upon particle exposure in all media although the pattern of impact varied depending on the medium and exposure time. Short-term exposure of cells led to significant cytotoxicity at the highest nominal particle concentrations, irrespective of the particle type or exposure medium. In contrast, long-term exposures led to preferential toxicity in the simplest medium, L15/ex, and an enhanced toxicity by the cobalt-containing WC nanoparticles in all exposure media. The composition of the exposure media also influenced the toxicity of the cobalt ions, which may

  17. Agglomeration of tungsten carbide nanoparticles in exposure medium does not prevent uptake and toxicity toward a rainbow trout gill cell line

    International Nuclear Information System (INIS)

    Due to their increased production and use, engineered nanoparticles are expected to be released into the aquatic environment where particles may agglomerate. The aim of this study was to explore the role of agglomeration of nanoparticles in the uptake and expression of toxicity in the rainbow trout (Oncorhynchus mykiss) gill cell line, RTgill-W1. This cell line was chosen as model because it is known to be amenable to culture in complete as well as greatly simplified exposure media. Nano-sized tungsten carbide (WC) with or without cobalt doping (WC-Co), two materials relevant in the heavy metal industry, were applied as model particles. These particles were suspended in culture media with decreasing complexity from L15 with 10% fetal bovine serum (FBS) to L15 to L15/ex, containing only salts, galactose and pyruvate of the complete medium L15. Whereas the serum supplement in L15 retained primary nanoparticle suspensions, agglomerates were formed quickly in L15 and L15/ex. Nevertheless, scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX) elemental analysis revealed an uptake of both WC and WC-Co nanoparticles into RTgill-W1 cells irrespective of the state of agglomeration of nanoparticles. The localisation seemed to be restricted to the cytoplasm, as no particles were observed in the nucleus of cells. Moreover, reduction in cell viability between 10 and 50% compared to controls were observed upon particle exposure in all media although the pattern of impact varied depending on the medium and exposure time. Short-term exposure of cells led to significant cytotoxicity at the highest nominal particle concentrations, irrespective of the particle type or exposure medium. In contrast, long-term exposures led to preferential toxicity in the simplest medium, L15/ex, and an enhanced toxicity by the cobalt-containing WC nanoparticles in all exposure media. The composition of the exposure media also influenced the toxicity of the cobalt ions, which may

  18. Microstructure and abrasive wear properties of M(Cr,Fe)7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW) process

    OpenAIRE

    Buytoz, Soner; M.Mustafa YILDIRIM

    2010-01-01

    In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW) process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), X-ray energy-dispersive spectroscopy (EDS). Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were c...

  19. Progress in development of coated indexable cemented carbide inserts for machining of iron based work piece materials

    Science.gov (United States)

    Czettl, C.; Pohler, M.

    2016-03-01

    Increasing demands on material properties of iron based work piece materials, e.g. for the turbine industry, complicate the machining process and reduce the lifetime of the cutting tools. Therefore, improved tool solutions, adapted to the requirements of the desired application have to be developed. Especially, the interplay of macro- and micro geometry, substrate material, coating and post treatment processes is crucial for the durability of modern high performance tool solutions. Improved and novel analytical methods allow a detailed understanding of material properties responsible for the wear behaviour of the tools. Those support the knowledge based development of tailored cutting materials for selected applications. One important factor for such a solution is the proper choice of coating material, which can be synthesized by physical or chemical vapor deposition techniques. Within this work an overview of state-of-the-art coated carbide grades is presented and application examples are shown to demonstrate their high efficiency. Machining processes for a material range from cast iron, low carbon steels to high alloyed steels are covered.

  20. High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

    Directory of Open Access Journals (Sweden)

    Han Chulwoong

    2015-06-01

    Full Text Available Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungsten carbide-cobalt hard metal scrap was mechanically broken into particles and then tungsten trioxide particle was recovered by hydrometallurgical method. Recovered tungsten trioxide was reduced to tungsten particle in a hydrogen environment. After that, tungsten particle was melted and solidified to make a spherical one by RF (Ratio Frequency thermal plasma process. Well spherical tungsten micro-particle was successfully obtained from spent scrap. In addition to the morphological change, thermal plasma process showed an advantage for the purification of feedstock particle.

  1. 技术不确定下的硬质合金R & D预算分配研究%The Optimal Allocation of Budget Funds among Cemented Carbide R & D Projects

    Institute of Scientific and Technical Information of China (English)

    胡启明

    2013-01-01

      硬质合金 R&D 项目既面临项目收益的不确定性,又面临着技术的不确定性。如何在不确定下优化企业资源配置,以达到企业收益的最大化也是许多 R&D 项目资金分配中的难题。在 Liu 研究的基础上,引入了 R&D 项目成功概率的逻辑增长函数,建立了 R&D 项目资金配置模糊随机期望值模型,并给出了模糊随机模拟技术和遗传算法的模型求解。%Different with ordinary projects, Cemented Carbide R&D project is uncertain both in the revenue and technology. Thus, it is a difficulty for enterprises to allocate resources to maximize the revenue. Integrating the logical growth function of success possibility with revenue uncertainty, this paper develops a fuzzy random expected value model to solve the difficulty of resource allocation among cemented carbide R&D project. A heredity algorithm for the fuzzy random expected value model is designed.

  2. Tolerancia al daño inducido bajo solicitaciones de contacto cíclicas en carburos cementados WC-Co//Tolerance induced damage under cyclic contact loading of WC-Co cemented carbides

    Directory of Open Access Journals (Sweden)

    David Coureaux‐Mustelier

    2014-01-01

    Full Text Available El comportamiento mecánico de los carburos cementados WC-Co ha sido estudiado en detalle teniendo en cuenta los defectos preexistentes del material (daño intrínseco. Sin embargo, la información sobre los efectos del daño inducido en servicio (daño extrínseco en la integridad estructural de estos materiales esescasa. En este contexto, en este trabajo se evalúa la influencia del daño extrínseco en la resistencia mecánica residual de dos calidades con microestructuras diferentes. Para ello, se emplea la técnica de indentación esférica como medio para generar daño de forma controlada. Los resultados muestran que al incrementar el tamaño de grano del carburo y el contenido de cobalto, la respuesta mecánica de carburos cementados frente al contacto esférico es cada vez más cuasi-plástica, bajo la aplicación de cargas tanto monotónicas como cíclicas, y en consecuencia el material muestra una mayor tolerancia al daño.Palabras claves: carburos cementados, indentación esférica, resistencia mecánica residual, tolerancia al daño._______________________________________________________________________________AbstractThe mechanical behavior of WC-Co cemented carbides has been studied in detail taking into account the pre-existing material (intrinsic damage defects. However, information on the effects of service-induced damage (extrinsic damage on the structural integrity of these materials is limited. In this context, in thispaper the influence of extrinsic damage on the residual strength of two grades with different microstructures is evaluated. With this purpose, a spherical indentation technique is employed as a means for generating a controlled damage. The results show that by increasing the grain size of the carbide and the cobalt content, the mechanical properties of cemented carbides compared to spherical contact isincreasingly quasi-plastic, under the application of both monotonic and cyclic loads, and consequently the

  3. Hafnium carbide cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Dong-Ik, Ch.; Eun-Pyo, K.

    Praha: Czechoslovak association for crystal growth, 2008 - (Nitsch, K.; Rodová, M.), s. 8-9 ISBN 978-80-254-0864-3. [Development of Materials Science in Research and Education/18th./. Hnanice (CZ), 02.09.2008-05.09.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Hafnium carbide * tungsten * cermets * plasma spraying * hot pressing, Subject RIV: BL - Plasma and Gas Discharge Physics

  4. High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

    OpenAIRE

    Han Chulwoong; Na Hyunwoong; Choi Hanshin; Kim Yonghwan

    2015-01-01

    Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungs...

  5. Fluidized bed micro-machining and HFCVD of diamond films onto Co-cemented tungsten carbide (WC-Co) hardmetal slabs

    Energy Technology Data Exchange (ETDEWEB)

    Polini, Riccardo [Dipartimento di Scienze e Tecnologie Chimiche, Universita di Roma Tor Vergata, Via della Ricerca Scientifica, 1 Rome, 00133 (Italy); Barletta, Massimiliano [Dipartimento di Ingegneria Meccanica, Universita di Roma Tor Vergata, Via del Politecnico, 1 Rome, 00133 (Italy)]. E-mail: barletta@mercurio.mec.uniroma2.it; Delogu, Michele [FILMS S.p.A, Via Megolo, 49, 28877 Anzola d' Ossola (VB) (Italy)

    2006-09-25

    The effect of fluidized bed (FB) treatment upon hot filament chemical vapor deposition (HFCVD) of polycrystalline diamond films onto WC-Co hardmetal substrates was investigated. Several scenarios to make the substrates ready for HFCVD were, comparatively, evaluated and the resulting diamond films were examined in terms of their morphology and adhesion. The diamond grain density was measured by scanning electron microscopy. The adhesion of continuous diamond film to substrate was evaluated by the reciprocal of the slope of crack radius-indentation load functions. Surface binder dissolution followed by FB treatment (PF pretreatment) allowed very high diamond nucleation density and smaller grain size. The adhesion of films grown on PF pretreated substrates was found to be very close to that of films deposited on hardmetal slabs pretreated by Murakami's reagent followed by Co etching with Caro's acid and seeded with diamond suspension in an ultrasonic vessel (MPS pretreatment). However, diamond coatings on MPS pretreated samples exhibited a rougher surface morphology as a result of both lower diamond nucleation density and larger substrate surface roughening by Murakami's etching. Based upon experimental findings, our newly developed PF pretreatment was found to be a very promising technique in substrates conditioning as well as in promoting adherent, uniform and smooth diamond coatings onto hardmetal tools and wear parts.

  6. Fluidized bed micro-machining and HFCVD of diamond films onto Co-cemented tungsten carbide (WC-Co) hardmetal slabs

    International Nuclear Information System (INIS)

    The effect of fluidized bed (FB) treatment upon hot filament chemical vapor deposition (HFCVD) of polycrystalline diamond films onto WC-Co hardmetal substrates was investigated. Several scenarios to make the substrates ready for HFCVD were, comparatively, evaluated and the resulting diamond films were examined in terms of their morphology and adhesion. The diamond grain density was measured by scanning electron microscopy. The adhesion of continuous diamond film to substrate was evaluated by the reciprocal of the slope of crack radius-indentation load functions. Surface binder dissolution followed by FB treatment (PF pretreatment) allowed very high diamond nucleation density and smaller grain size. The adhesion of films grown on PF pretreated substrates was found to be very close to that of films deposited on hardmetal slabs pretreated by Murakami's reagent followed by Co etching with Caro's acid and seeded with diamond suspension in an ultrasonic vessel (MPS pretreatment). However, diamond coatings on MPS pretreated samples exhibited a rougher surface morphology as a result of both lower diamond nucleation density and larger substrate surface roughening by Murakami's etching. Based upon experimental findings, our newly developed PF pretreatment was found to be a very promising technique in substrates conditioning as well as in promoting adherent, uniform and smooth diamond coatings onto hardmetal tools and wear parts

  7. Development of refractory armored silicon carbide by infrared transient liquid phase processing

    Science.gov (United States)

    Hinoki, Tatsuya; Snead, Lance L.; Blue, Craig A.

    2005-12-01

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) for use as a refractory armor using a high power plasma arc lamp at powers up to 23.5 MW/m 2 in an argon flow environment. Both tungsten powder and molybdenum powder melted and formed coating layers on silicon carbide within a few seconds. The effect of substrate pre-treatment (vapor deposition of titanium (Ti) and tungsten, and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). The mechanical properties of the coated materials were evaluated by four-point flexural tests. A strong tungsten coating was successfully applied to the silicon carbide substrate. Tungsten vapor deposition and pre-heating at 5.2 MW/m 2 made for a refractory layer containing no cracks propagating into the silicon carbide substrate. The tungsten coating was formed without the thick reaction layer. For this study, small tungsten carbide grains were observed adjacent to the interface in all conditions. In addition, relatively large, widely scattered tungsten carbide grains and a eutectic structure of tungsten and silicon were observed through the thickness in the coatings formed at lower powers and longer heating times. The strength of the silicon carbide substrate was somewhat decreased as a result of the processing. Vapor deposition of tungsten prior to powder coating helped prevent this degradation. In contrast, molybdenum coating was more challenging than tungsten coating due to the larger coefficient of thermal expansion (CTE) mismatch as compared to tungsten and silicon carbide. From this work it is concluded that refractory armoring of silicon carbide by Infrared Transient Liquid Phase Processing is possible. The tungsten armored silicon carbide samples proved uniform, strong, and capable of withstanding thermal fatigue testing.

  8. Development of refractory armored silicon carbide by infrared transient liquid phase processing

    International Nuclear Information System (INIS)

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) for use as a refractory armor using a high power plasma arc lamp at powers up to 23.5 MW/m2 in an argon flow environment. Both tungsten powder and molybdenum powder melted and formed coating layers on silicon carbide within a few seconds. The effect of substrate pre-treatment (vapor deposition of titanium (Ti) and tungsten, and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). The mechanical properties of the coated materials were evaluated by four-point flexural tests. A strong tungsten coating was successfully applied to the silicon carbide substrate. Tungsten vapor deposition and pre-heating at 5.2 MW/m2 made for a refractory layer containing no cracks propagating into the silicon carbide substrate. The tungsten coating was formed without the thick reaction layer. For this study, small tungsten carbide grains were observed adjacent to the interface in all conditions. In addition, relatively large, widely scattered tungsten carbide grains and a eutectic structure of tungsten and silicon were observed through the thickness in the coatings formed at lower powers and longer heating times. The strength of the silicon carbide substrate was somewhat decreased as a result of the processing. Vapor deposition of tungsten prior to powder coating helped prevent this degradation. In contrast, molybdenum coating was more challenging than tungsten coating due to the larger coefficient of thermal expansion (CTE) mismatch as compared to tungsten and silicon carbide. From this work it is concluded that refractory armoring of silicon carbide by Infrared Transient Liquid Phase Processing is possible. The tungsten armored silicon carbide samples proved uniform, strong, and capable of withstanding thermal fatigue testing

  9. Ni含量对粗晶WC-Co-Ni硬质合金组织和性能的影响%Effect of Ni Content on the Microstructure and Properties of WC-Co-Ni Cemented Carbide

    Institute of Scientific and Technical Information of China (English)

    饶承毅; 龙坚战; 袁红梅

    2012-01-01

    In this paper the effect of the Ni content in Co-Ni binder on the microstructure and properties of WC-Co-Ni cemented carbide processed by conventional powder metallurgy was studied. The results show that, with the increase of the nickel content in Co-Ni binder, the distribution of binder phase becomes inhomogenous and the size and roundness of the WC grain in alloy increases. The transverse flexural strength of the alloy appears maximum value in WC-(60wt%Co-40wt%Ni ) cemented carbide. Meanwhile, with the increase of Ni content, the hardness decreases, the density is almost the same, the cobalt magnetism drops and the coercive force first grows and then reduces.%以WC-10%(Co+Ni)硬质合金为研究对象,在相同含量的Co+Ni粘结相中采用不同的钴镍比来研究Ni含量对WC-Co-Ni硬质合金组织和性能的影响.结果表明随Co+Ni粘结相中的镍含量的增加,合金中显微组织结构中的粘结相的分布均匀性变差;WC晶粒的尺寸和圆度增大.合金的强度性能结果表明WC-(Co+Ni)硬质合金在粘结相质量分数为60%Co-40%Ni时抗弯强度出现最大值;随Ni含量的增加,WC-(Co+Ni)硬质合金的硬度值相差不大,但呈下降趋势;合金的密度几乎没有变化;合金的钴磁降低,磁力呈现先增后降.

  10. CALPHAD study of cubic carbide systems with Cr

    OpenAIRE

    He, Zhangting

    2015-01-01

    Cubic carbides (titanium, tantalum, niobium, and zirconium carbides) can constitute a significant proportion of so-called cubic and cermet grades, where it is added to substitute a portion of tungsten carbide. It is thus critical to understand and be able to thermodynamically model the cubic carbide systems. In order to do this, the thermodynamic descriptions of lower order systems, such as the Ti-Cr-C system, need to be well studied. To approach this goal, an extensive literature survey of t...

  11. High-energy, high-rate consolidation of tungsten and tungsten-based composite powders

    Energy Technology Data Exchange (ETDEWEB)

    Raghunathan, S.K.; Persad, C.; Bourell, D.L.; Marcus, H.L. (Center for Materials Science and Engineering, Univ. of Texas, Austin (USA))

    1991-01-20

    Tungsten and tungsten-based heavy alloys are well known for their superior mechanical properties at elevated temperatures. However, unalloyed tungsten is difficult to consolidate owing to its very high melting temperature (3683 K). The additions of small amounts of low-melting elements such as iron, nickel, cobalt and copper, facilitate the powder processing of dense heavy alloys at moderate temperatures. Energetic high-current pulses have been used recently for powder consolidation. In this paper, the use of a homopolar generator as a power source to consolidate selected tungsten and tungsten-based alloys is examined. Various materials were consolidated including unalloyed tungsten, W-Nb, W-Ni, and tungsten heavy alloy with boron carbide. The effect of process parameters such as pressure and specific energy input on the consolidation of different alloy systems is described in terms of microstructure and property relationships. (orig.).

  12. Preparation of tungsten filters and membranes

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Matějíček, Jiří; Neufuss, Karel

    Lillehammer - Norway : Ed.Bredesen & Raeder, SINTEF, Norway, 2006, s. 637-640. ISBN 82-14-04026-5. [International Conference on Inorganic Membranes 9ICIM /9th./. Lillehammer, Norway (NO), 25.06.2006-29.06.2006] R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : tungsten * tungsten carbide * metallic membranes * metallic filters Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  13. Carbides composite surface layers produced by (PTA)

    Energy Technology Data Exchange (ETDEWEB)

    Tajoure, Meloud, E-mail: Tajoore2000@yahoo.com [MechanicalEng.,HIHM,Gharian (Libya); Tajouri, Ali, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com; Abuzriba, Mokhtar, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com [Materials and Metallurgical Eng., UOT, Tripoli (Libya); Akreem, Mosbah, E-mail: makreem@yahoo.com [Industrial Research Centre,Tripoli (Libya)

    2013-12-16

    The plasma transferred arc technique was applied to deposit a composite layer of nickel base with tungsten carbide in powder form on to surface of low alloy steel 18G2A type according to polish standard. Results showed that, plasma transferred arc hard facing process was successfully conducted by using Deloro alloy 22 plus tungsten carbide powders. Maximum hardness of 1489 HV and minimum dilution of 8.4 % were achieved by using an arc current of 60 A. However, when the current was further increased to 120 A and the dilution increases with current increase while the hardness decreases. Microstructure of the nickel base deposit with tungsten carbide features uniform distribution of reinforcement particles with regular grain shape half - dissolved in the matrix.

  14. Preparation of Polycrystalline Cubic Boron Nitride Compact by Cemented Carbide High-Pressure Infiltration%硬质合金高压熔渗制备聚晶立方氮化硼复合片

    Institute of Scientific and Technical Information of China (English)

    贾洪声; 鄂元龙; 李海波; 汪尹强; 贾晓鹏; 马红安; 郑友进

    2014-01-01

    Under high temperature and high pressure conditions (HPHT, 5.2GPa, 1450℃),homogeneous Polycrystalline Cubic Boron Nitride (PcBN)compact ofΦ15 × 5 mm has been synthesized through the cemented carbide high pressure in situ melting infil-tration method.The structure morphology and phase composition of PcBN compact has been investigated through scanning electron microscope (SEM),X-radial Diffractometer (XRD)and Energy Disperse Spectroscopy (EDS).It's mechanism of composite interface has also been discussed.The experiment result shows that the WC and Co in the cemen-ted carbide (WC-Co)substrate spread into Cubic Boron Nitride layer through melting in-filtration.And the binding phase of WC,MoCoB and Co3 W3 C facilitate the interface re-combination of the PcBN compact,hence a compact"concrete"structure has been formed on the PcBN layer.%在高温高压条件下(HPHT,5.2 GPa,1450℃),通过硬质合金基体的高压原位熔渗法,制备了质地均匀的Φ15×5 mm的聚晶立方氮化硼(PcBN)复合片。采用扫描电子显微镜(SEM)、X 射线衍射仪(XRD)、能谱仪(EDS)等考察了PcBN复合片的组织形貌及物相成分,并对其界面复合机理进行了探讨。实验结果表明,硬质合金(WC-Co)基体中 WC 及 Co 通过熔渗扩散到立方氮化硼(cBN)层,通过 WC、MoCoB、Co3 W3 C等粘结相,实现了PcBN复合片的界面复合,PcBN层形成致密的“混凝土”结构。

  15. Effects of Molding Agents on Quality Control of Ultrafine Cemented Carbide%成型剂对超细硬质合金质量控制的影响

    Institute of Scientific and Technical Information of China (English)

    孟小卫; 龙宁华; 胡茂中

    2013-01-01

    本文分别以PEG、石蜡为例,研究了成型剂种类与加入方式对超细硬质合金的质量控制影响.通过对混合料中氧、压制压力以及微观组织分析,表明PEG成型剂的混合料氧含量高于石蜡混合料,且晶粒越细,差距越大;前加方式的成型剂分布均匀性优于不参与球磨的后加方式;PEG比石蜡分布更均匀.因此在增氧稳定且大小可接受的范围内,应尽量采取前加方式,使得成型剂在混合料中分布均匀,保证产品性能稳定.%The influences of the sorts of molding agent and their adding manners on the quality control of ultrafine cemented carbide were researched with taking PEG and PW for example. The examinations of oxygen content, compacting force and microstructure of mixed powder show that the oxygen content of the mixed powder with adding PEG is higher than that of adding PW. Even the finer the grain is, the greater the difference is. The distribution uniformity of the molding agent added before wet milling is better than that of added after wet milling. PEG distributes more uniformly in the mixed powder than that of PW. Consequently it is the best for the molding agent to be added before wet milling, so that the distribution of the molding agent in the mixed powder is more uniform and the increase of oxygen content is a constant and in an acceptable level, which assures the quality of products.

  16. Improvement in tungsten sponge production technology

    International Nuclear Information System (INIS)

    With the aim of searching methods of direct reduction of tungsten oxide concentrates or thermodynamical study of the W-O-C system is accomplished. It is established that the following thermodynamic equilibria are of interest for practice: equilibria of WO2 formation reaction, equilibria of tungsten reduction with carbon, tungsten carbide and carbon monoxide. A two-stage process of manufacturing tungsten-bearing metallized concentrate is developed on the basis of study results. The first stage of reduction runs at 973-1223 K for 4-9 h. The second stage is carried out at 1273-1723 K during 2-6 h with subsequent cooling in a gas environment down to 273-303 K. The density of produced metallized briquets equals 3.2-3.67 g/cm3

  17. Hydrogen evolution activity and electrochemical stability of selected transition metal carbides in concentrated phosphoric acid

    International Nuclear Information System (INIS)

    Highlights: • The hydrogen evolution activity (HER) on five transition metal carbides was studied in concentrated phosphoric acid at different temperatures. • Carbides of Group 6 metals (Cr, Mo, W) showed significant HER activity; the Volmer-Heyrovsky mechanism was proposed for the HER reaction on these materials. • The electrochemical stability towards oxidation was studied in concentrated phosphoric acid, with Cr, Ta and W carbides showing passivating behavior, while Nb and Mo carbides showed corrosion. - Abstract: Alternative catalysts based on carbides of Group 5 (niobium and tantalum) and 6 (chromium, molybdenum and tungsten) metals were prepared as films on the metallic substrates. The electrochemical activities of these carbide electrodes towards the hydrogen evolution reaction (HER) in concentrated phosphoric acid were investigated in a temperature range from 80 to 170 °C. A significant dependence of the activities on temperature was observed for all five carbide samples. Through the entire temperature range Group 6 metal carbides showed higher activity than that of the Group 5 metal carbides, attributable to the different electronic structures. Tungsten carbide among the studied electrode samples exhibited the highest HER activity. Upon anodic potential scans in the presence of oxygen, chromium, tantalum and tungsten carbides displayed passivation due to the formation of stable surface layers whereas niobium and molybdenum carbides seemed to undergo corrosion

  18. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  19. The role of cemented WC substrate morphology on the diamond film growth and cracking resistance

    International Nuclear Information System (INIS)

    Chemical vapor deposition (CVD) synthetic diamond film is well known and widely studied recently for its potential applications in many engineering fields. Due to its extreme strength and hardness, good abrasive resistance, and low friction coefficient, the synthetic film can be used in tribological situations such as machining or wear resistant coatings. In these cases, the film can be grown on cutting tools, dies or sleeves directly. It is expected that the grown film must possess good properties such as film uniformity, smoothness, and especially good adhesion strength (cracking resistance). And these properties are believed to relate to the substrate morphology intimately. In this paper, the authors report on an investigation of the influence of cemented tungsten carbide substrate morphology on the diamond film growth and cracking resistance

  20. Compatibility of plasma sprayed tungsten based materials with graphite substrates

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Boldyryeva, Hanna; Cheong, D.-I.; Yang, S.-H.

    Bratislava: STU Bratislava, 2009 - (Koman, M.; Mikloš, D.), s. 18-19. (Joint Seminar). ISBN 978-80-89088-81-2. [Joint Seminar – Development of materials science in research and education/19th./. Závažná Poruba (SK), 31.08.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten, zirconium carbide * plasma spraying * carbide interlayers * compatibility Subject RIV: BL - Plasma and Gas Discharge Physics

  1. On appearance of strengthening nano-net in tungsten produced by powder metallurgy methods

    International Nuclear Information System (INIS)

    Full text: Production of metals with improved mechanical and electrical properties is a vital problem for modern technology. One of the most perspective directions in improved materials production is application of radiation technologies. In this paper, appearance of spatial nano-structure was observed as a result of preliminary irradiation of tungsten powders and their subsequent processing by traditional methods of powder metallurgy. Powders of tungsten and tungsten carbide were irradiated at the electron accelerator ELU-4 by Bremsstrahlung gamma-rays generated as a result of 2 MeV electron deceleration; the irradiation dose was 50 kGy. Metals produced from preliminarily irradiate powders by conventional powder metallurgy methods were studied by means of X-ray structure analysis. Diffractograms were obtained using the DRON -6 facility. Superstructure maximums (2θ = 24.7 deg., 2θ = 24.7 deg., and 21.2 deg. respectively) observed in diffractograms correspond to the superstructure parameters of 0.36 nm for tungsten, and 0.36 nm and 0.42 nm for tungsten carbide. Taking into account that lattice constants of tungsten and tungsten carbide are 0.22 nm and 0.25 nm, respectively, we come to conclusion additional ordering occurs in the material produced. Estimate show that the superstructure can be characterized by linear size of about 100 nm. Besides, center of masses of all characteristic peaks are shifted towards greater angles in a diffractograms, both for tungsten and tungsten carbide. It shows that crystal lattice is some compressed, most likely due to availability of vacancies periodically distributed in the tungsten lattice sites. The same shift of the center of masses is observed for the tungsten carbide. Superstructure formation in a metal produced from the irradiated powders can be explained by the effect of preliminary powder irradiation on the processes of sintering and recrystallization during subsequent powder processing. Availability of such structures

  2. DEVELOPMENT OF ADVANCED DRILL COMPONENTS FOR BHA USING MICROWAVE TECHNOLOGY INCORPORATING CARBIDE, DIAMOND COMPOSITES AND FUNCTIONALLY GRADED MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    Dinesh Agrawal; Rustum Roy

    2000-11-01

    The main objective of this program was to develop an efficient and economically viable microwave processing technique to process cobalt cemented tungsten carbide with improved properties for drill-bits for advanced drilling operations for oil, gas, geothermal and excavation industries. The program was completed in three years and successfully accomplished all the states goals in the original proposal. In three years of the program, we designed and built several laboratory scale microwave sintering systems for conducting experiments on Tungsten carbide (WC) based composites in controlled atmosphere. The processing conditions were optimized and various properties were measured. The design of the system was then modified to enable it to process large commercial parts of WC/Co and in large quantities. Two high power (3-6 kW) microwave systems of 2.45 GHz were built for multi samples runs in a batch process. Once the process was optimized for best results, the technology was successfully transferred to our industrial partner, Dennis Tool Co. We helped them to built couple of prototype microwave sintering systems for carbide tool manufacturing. It was found that the microwave processed WC/Co tools are not only cost effective but also exhibited much better overall performance than the standard tools. The results of the field tests performed by Dennis Tool Co. showed remarkable advantage and improvement in their overall performance. For example: wear test shows an increase of 20-30%, corrosion test showed much higher resistance to the acid attack, erosion test exhibited about 15% better resistance than standard sinter-HIP parts. This proves the success of microwave technology for WC/Co based drilling tools. While we have successfully transferred the technology to our industrial partner Dennis Tool Co., they have signed an agreement with Valenite, a world leading WC producer of cutting and drilling tools and wear parts, to push aggressively the new microwave technology in

  3. Boron carbide (B4C) coating. Deposition and testing

    International Nuclear Information System (INIS)

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed

  4. Boron carbide (B4C) coating. Deposition and testing

    Science.gov (United States)

    Azizov, E.; Barsuk, V.; Begrambekov, L.; Buzhinsky, O.; Evsin, A.; Gordeev, A.; Grunin, A.; Klimov, N.; Kurnaev, V.; Mazul, I.; Otroshchenko, V.; Putric, A.; Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A.

    2015-08-01

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  5. New doped tungsten cathodes. Applications to power grid tubes

    International Nuclear Information System (INIS)

    Thermionic emission behavior of tungsten/tungsten carbide modified with rare earth (La, Ce, Y) oxides is examined on account of suitability to deliver important current densities in a thermo-emissive set up and for long lifetime. Work functions of potential cathodes have been determined from Richardson plots for La2O3 doped tungsten and for tungsten covered with variable compositions rare earth tungstates. The role of platinum layers covering the cathode was also examined. Given all cathodes containing mainly lanthanum oxides were good emitters, emphasis was put on service lifetime. Comparisons of lifetime in tungsten doped with rare earth oxides and with rare earth tungstates show that microstructure of the operating cathodes may play the major role in the research of very long lifetime cathodes. Based on these results, tests still running show lifetime compatible with power grid tubes applications. (author)

  6. 应力比对WC-Co硬质合金疲劳寿命及裂纹生长行为的影响%Effect of stress ratio on fatigue lifetime and crack growth behavior of WC-Co cemented carbide

    Institute of Scientific and Technical Information of China (English)

    Hiroko MIKADO; Sotomi ISHIHARA; Noriyasu OGUMA; Kenichi MASUDA; Syo KITAGAWA; Shingo KAWAMURA

    2014-01-01

    通过两种疲劳试验:旋转弯曲疲劳试验和3-或4-点弯曲疲劳试验测试细晶 WC-Co 硬质合金的裂纹生长行为和疲劳寿命。疲劳试验结果表明:所测试的大部分WC-Co硬质合金的疲劳寿命取决于裂纹生长周期。利用断裂力学基本方程推导出疲劳裂纹生长速率(da/dN)和最大应力强度因子(Kmax)的关系。根据此关系,获得材料的强度因子阈值(Kth)和疲劳断裂韧性值(Kfc)。基于修正的线性弹性断裂力学方程,对 WC-Co 硬质合金材料的疲劳寿命进行计算,疲劳寿命的计算结果与实验结果吻合较好。%Two types of fatigue tests, a rotating bending fatigue test and a three-or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and fatigue lifetime. From successive observations of the specimen surface during the fatigue process, it was revealed that most of the fatigue lifetime of the tested WC-Co cemented carbide was occupied with crack growth cycles. Using the basic equation of fracture mechanics, the relationship between the fatigue crack growth rate (da/dN) and the maximum stress intensity factor (Kmax) was derived. From this relation, both the values of the threshold intensity factor (Kth) and the fatigue fracture toughness (Kfc) of the material were determined. The fatigue lifetime of the WC-Co cemented carbide was estimated by analysis based on the modified linear elastic fracture mechanics approach. Good agreement between the estimated and experimental fatigue lifetimes was confirmed.

  7. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten;

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including an...... overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid...

  8. 非球面玻璃模造用碳化钨模仁磁控溅射铼-铱镀膜工艺优化%Optimization of magnetron sputtering of rhenium-iridium coating on mold core (tungsten carbide) used for aspheric glass molding

    Institute of Scientific and Technical Information of China (English)

    杜琪健

    2012-01-01

    通过钽过渡镀层与铼-铱复合镀层相结合的膜层结构,解决了非球面玻璃模造碳化钨模仁热压寿命短、沾黏等问题.通过离子源和镀膜层厚度参数的优化调整,得到了最佳镀膜工艺和参数,改善了模仁的表面品质,延长了模仁的使用寿命.镀钽膜层15 min及铼-铱膜层21 min后所得镀膜的总厚度约为270 nm,模仁热压寿命可超过3 000次.%The problems of short service life and sticking of tungsten carbide (WC) mold core used for aspheric glass molding were solved by combination of tantalum mediate coating and rhenium-indium composite coating. The parameters of ion source and coating thickness were optimized and the optimal plating conditions were obtained. The surface quality of mold core was improved and its service life greatly extended. The molding core with a coating having a total thickness of ca.270 nm obtained by successively plating Ta for 15 min and Re-Ir for 21 min can be reused for more than 3 000 times in hot embossing.

  9. The diffusion bonding of silicon carbide and boron carbide using refractory metals

    International Nuclear Information System (INIS)

    Joining is an enabling technology for the application of structural ceramics at high temperatures. Metal foil diffusion bonding is a simple process for joining silicon carbide or boron carbide by solid-state, diffusive conversion of the metal foil into carbide and silicide compounds that produce bonding. Metal diffusion bonding trials were performed using thin foils (5 microm to 100 microm) of refractory metals (niobium, titanium, tungsten, and molybdenum) with plates of silicon carbide (both α-SiC and β-SiC) or boron carbide that were lapped flat prior to bonding. The influence of bonding temperature, bonding pressure, and foil thickness on bond quality was determined from metallographic inspection of the bonds. The microstructure and phases in the joint region of the diffusion bonds were evaluated using SEM, microprobe, and AES analysis. The use of molybdenum foil appeared to result in the highest quality bond of the metal foils evaluated for the diffusion bonding of silicon carbide and boron carbide. Bonding pressure appeared to have little influence on bond quality. The use of a thinner metal foil improved the bond quality. The microstructure of the bond region produced with either the α-SiC and β-SiC polytypes were similar

  10. Systematic studies of the nucleation and growth of ultrananocrystalline diamond films on silicon substrates coated with a tungsten layer

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Yueh-Chieh; Jiang, Gerald [Institute of Microelectronics, No.1, University Road, Tainan 701, Taiwan (China); Tu, Chia-Hao [Institute of Nanotechnology and Microsystems Engineering, No.1, University Road, Tainan 701, Taiwan (China); Department of Materials Science and Engineering, National Cheng Kung University, No.1, University Road, Tainan 701, Taiwan (China); Chang Chi [Institute of Nanotechnology and Microsystems Engineering, No.1, University Road, Tainan 701, Taiwan (China); Liu, Chuan-pu; Ting, Jyh-Ming [Department of Materials Science and Engineering, National Cheng Kung University, No.1, University Road, Tainan 701, Taiwan (China); Lee, Hsin-Li [Industrial Technology Research Institute - South, Tainan 701, Taiwan (China); Tzeng, Yonhua [Institute of Microelectronics, No.1, University Road, Tainan 701, Taiwan (China); Advanced Optoelectronics Technology Center, No.1, University Road, Tainan 701, Taiwan (China); Auciello, Orlando [Argonne National Laboratory, Materials Science Division, 9700 S. Cass Avenue, Argonne, Illinois 60439 (United States)

    2012-06-15

    We report on effects of a tungsten layer deposited on silicon surface on the effectiveness for diamond nanoparticles to be seeded for the deposition of ultrananocrystalline diamond (UNCD). Rough tungsten surface and electrostatic forces between nanodiamond seeds and the tungsten surface layer help to improve the adhesion of nanodiamond seeds on the tungsten surface. The seeding density on tungsten coated silicon thus increases. Tungsten carbide is formed by reactions of the tungsten layer with carbon containing plasma species. It provides favorable (001) crystal planes for the nucleation of (111) crystal planes by Microwave Plasma Enhanced Chemical Vapor Deposition (MPECVD) in argon diluted methane plasma and further improves the density of diamond seeds/nuclei. UNCD films grown at different gas pressures on tungsten coated silicon which is pre-seeded by nanodiamond along with heteroepitaxially nucleated diamond nuclei were characterized by Raman scattering, field emission-scanning electron microscopy, and high resolution-transmission electron microscopy.

  11. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    OpenAIRE

    Nediljka Gaurina-Međimurec; Davorin Matanović; Gracijan Krklec

    1994-01-01

    During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures) and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production...

  12. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    OpenAIRE

    A. Formisano; Capece Minutolo, F.; Caraviello, A.; Carrino, L.; DURANTE, M.; Langella, A.

    2016-01-01

    Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide ar...

  13. Tungsten materials as durable catalyst supports for fuel cell electrodes

    Science.gov (United States)

    Perchthaler, M.; Ossiander, T.; Juhart, V.; Mitzel, J.; Heinzl, C.; Scheu, C.; Hacker, V.

    2013-12-01

    Durable platinum catalyst support materials, e.g. tungsten carbide (WC), tungsten oxide (WOx) and self-synthesized tungsten oxide (WOxs) were evaluated for the use in High-Temperature Proton Exchange Fuel Cells (HT-PEM) based on phosphoric acid doped polybenzimidazole as electrolyte. The support materials and the catalyst loaded support materials were characterized ex-situ by cyclic voltammetry in HClO4, potential cycling, CO-stripping, electron microscopy and X-ray diffraction measurements. The tungsten oxide and tungsten carbide based supported catalysts were compared to High Surface Area Carbon (HSAC), each coated with platinum via the same in-house manufacturing procedures. The in-house manufacturing procedures resulted in catalyst particle sizes on HSAC of 3-4 nm with a uniform distribution. The in-situ Potential Cycling experiments of WOx or WOxs supported catalysts showed much lower degradation rates compared to High Surface Area Carbons. The formation of WOx species on WC was proven by ex- and in-situ cyclic voltammetric studies and thermogravimetric analyses. X-ray diffraction, ex-situ cyclic voltammetry and in-situ cyclic voltammetry showed that WOx is formed from WC as starting material under oxidizing conditions. Finally a 1000 h durability test with WOx as catalyst support material on the anode was done in a HT-PEM fuel cell with reformed methanol on the anode.

  14. Evaluation of the role of reactive oxygen species in the interactive toxicity of carbide-cobalt mixtures on macrophages in culture.

    Science.gov (United States)

    Lison, D; Lauwerys, R

    1993-01-01

    The lung toxicity of a carbide-cobalt mixture is more important than that of each individual component; the mechanism of this interaction is not understood. The capacity of cobalt metal particles alone and mixed with different carbides to generate hydroxyl radicals was examined with the deoxyribose assay. In a chemical system, cobalt ions and cobalt metal particles (Co) were found to catalyse the degradation of deoxyribose in the presence of hydrogen peroxide. Carbides were able to directly oxidize deoxyribose, but their respective activities did not support such a mechanism to explain the carbide-cobalt interactive toxicity, since there was no direct relationship between deoxyribose degradation ability and cytotoxicity toward macrophages. Tungsten, niobium, titanium and chromium carbides (interactive carbides) were only weak oxidants and conversely molybdenum, vanadium and silicon carbides (non-interactive carbides) were the most potent ones. The ability of cobalt metal to produce hydroxyl radicals in the presence of hydrogen peroxide was not increased by tungsten carbide. The role of reactive radical formation in the toxicity of these particles was further assessed in a macrophage culture model. Catalase (4000 U/ml), superoxide dismutase (300 U/ml), sodium azide (1 mM), sodium benzoate, mannitol, taurine and methionine (all 20 mM) were all unable to protect against the cytotoxic effects of cobalt ions and cobalt metal alone or mixed with tungsten carbide. In conclusion, no evidence was found that production of reactive oxygen species contributes to the elective toxicity of carbide-cobalt mixtures. PMID:8396391

  15. Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

    Science.gov (United States)

    Douglas, F. C.; Paradis, E. L.; Veltri, R. D.

    1973-01-01

    A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

  16. Boron carbide (B{sub 4}C) coating. Deposition and testing

    Energy Technology Data Exchange (ETDEWEB)

    Azizov, E.; Barsuk, V. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Begrambekov, L., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Buzhinsky, O. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Evsin, A.; Gordeev, A.; Grunin, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Klimov, N. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Kurnaev, V. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Mazul, I. [Federal State Unitary Interprise Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA Efremov), St-Peterburg (Russian Federation); Otroshchenko, V.; Putric, A. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation)

    2015-08-15

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B{sub 4}C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B{sub 4}C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B{sub 4}C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B{sub 4}C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  17. Compability of plasma sprayed tungsten based materials with graphite substrates

    Czech Academy of Sciences Publication Activity Database

    Boldyryeva, Hanna; Ctibor, Pavel; Brožek, Vlastimil; Cheong, D.-I.; Yang, S.H.

    Juelich: Forschungszentrum Juelich, 2009. s. 54-54. ISBN N. [International Workshop on Plasma-Facing Materials and Components for Fusion Applications/12th./. 11.05.2009-14.05.2009, Juelich] Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten coatings * zirconium carbide * plasma spraying * compatibility with graphite * graphite substrates Subject RIV: BL - Plasma and Gas Discharge Physics http://www.fz-juelich.de/conference/datapool/page/259/PFMC-12%20-%20Book%20of%20abstracts.pdf

  18. Tungsten filament fire

    Science.gov (United States)

    Ruiz, Michael J.; Perkins, James

    2016-05-01

    We safely remove the outer glass bulb from an incandescent lamp and burn up the tungsten filament after the glass is removed. This demonstration dramatically illustrates the necessity of a vacuum or inert gas for the environment surrounding the tungsten filament inside the bulb. Our approach has added historical importance since the incandescent light bulb is being replaced by compact fluorescent and LED lamps.

  19. Textbook tests with tungsten

    CERN Multimedia

    Barbara Warmbein

    2010-01-01

    CERN's linear collider detector group joins forces with CALICE in building the world's first tungsten hadronic calorimeter.   Hadronic calorimeter prototype made of tungsten for the linear collider detector being equipped with CALICE scintillators. In a hall for test beam experiments at CERN, next to the CLOUD climate experiment and an irradiation facility, sits a detector prototype that is in many ways a first. It's the first ever hadronic sandwich calorimeter (HCal) prototype made of tungsten. It's the first prototype for a detector for the Compact Linear Collider Study CLIC, developed by the linear collider detector R&D group (LCD group) at CERN. And it's the first piece of hardware that results directly from the cooperation between CLIC and ILC detector study groups. Now its makers are keen to see first particle showers in their detector. The tungsten calorimeter has just moved from a workshop at CERN, where it was assembled from finely polished tungsten squares and triangles, into the ...

  20. Carbides modified by chemisorbed oxygen a new class of bifunctional catalysts

    International Nuclear Information System (INIS)

    This paper reports on tungsten carbides which are interstitial alloys of W and C. They catalyze many reactions that also occur on Group VIII metals. Surface carbons species in equilibrium with a stoichiometric bulk carbide temper the reactivity of W and Mo surfaces, decrease the binding energy of adsorbed intermediates, and allow catalytic turnovers to occur without irreversible titration of active sites by strongly adsorbed species

  1. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    Energy Technology Data Exchange (ETDEWEB)

    Mayani, Vishal J.; Mayani, Suranjana V.; Kim, Sang Wook, E-mail: swkim@dongguk.ac.kr

    2015-08-01

    Graphical abstract: - Highlights: • Tungsten carbon composites have shown great recognition in catalysis and electrochemistry. • W-carbon composites are prepared by template replication and W-doping on carbon cage. • Nanocomposites offer enormous assurance as adsorbent, electrode and heterogeneous catalyst. - Abstract: Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W{sub 2}C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25–40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted.

  2. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Tungsten carbon composites have shown great recognition in catalysis and electrochemistry. • W-carbon composites are prepared by template replication and W-doping on carbon cage. • Nanocomposites offer enormous assurance as adsorbent, electrode and heterogeneous catalyst. - Abstract: Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W2C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25–40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted

  3. As-quenched microstructure and tempering behavior of rapidly solidified tungsten steels

    International Nuclear Information System (INIS)

    Rapidly solidified (RS) iron-tungsten-carbon-alloys ranging from 6 to 23 pct tungsten with a constant W:C atomic ratio of 2:1, and Tl high speed tool steel exhibit a change in microstructure and hardness as the tungsten and carbon content is increased. The change in morphology was from lath martensite in the lower tungsten alloys, to a solidification structure of /delta/-ferrite cells surrounded by austenite and M/sub 6/C carbide in the higher tungsten alloys. The tempering behaviors of RS Fe-6.2 wt pct W-0.21 wt pct C, Fe-23 wt pct W-0.75 wt pct C and Tl high speed tool steel were examined and compared to conventional solution-treated and quenched alloys. A discussion is also included on the microstructural dependence on cooling rate. 24 refs

  4. Ballistic behaviour of explosively shattered alumina and silicon carbide targets

    OpenAIRE

    Nanda, H.; Appleby-Thomas, G. J.; Wood, D.C.; Hazell, P. J.

    2011-01-01

    The resistance offered by three ceramic materials of varying strength that have been subjected to explosive loading has been investigated by depth-of- penetration testing. Each material was completely penetrated by a tungsten carbide cored projectile and the residual penetration into a ductile aluminium alloy backing material was measured. The resulting ballistic performance of each damaged ceramic was found to be similar implying that the resistance offered to the projectil...

  5. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  6. Silicon carbide bodies

    International Nuclear Information System (INIS)

    A self-bonded silicon carbide body produced by siliconising a preformed mixture of particles (shaped by means other than slip-casting) of carbon and silicon carbide in the beta form has a mean grain size in the range of 0.1 to 5 microns. Such a body may be produced using silicon carbide particles having a mean surface area in the range 0.5 to 20 square metres per gram. The silicon carbide particles may be produced by heating a mixture of silica and silicon to generate silicon monoxide vapour and passing the vapour through a bed of particulate carbon. (author)

  7. Friction and wear behavior of chromium carbide coatings

    International Nuclear Information System (INIS)

    Chromium carbides, tungsten carbide, and chromium oxide have been tested and evaluated as coatings to protect high-temperature gas-cooled reactor (HTGR) steam generator and other HTGR components from adhesion, galling associated with sliding wear or from fretting. Tests were performed in commercially-pure helium and in helium doped with various gaseous impurities (H2, H2O, CH4, CO) to simulate the primary coolant of an HTGR. Several types of chromium carbide coatings including Cr3C2, Cr7C3, and Cr23C6, were tested for wear resistance and resistance to long-term spalling. Tungsten carbide and chromium oxide coatings were tested in sliding wear tests. Cr23C6-NiCr coatings showed the best performance (from 400 to 8160C) whether they were applied by detonation gun or plasma gun spraying methods. The presence of the Cr23C6-NiCr coatings did not affect the creep rupture properties of Alloy 800H substrates at temperatures up to 7600C. Low-cycle fatigue life of similar specimens at 5930C was reduced to 10 to 20% when tested in the 1 to 0.6% strain range

  8. Sputtering on the production of tungsten carbide based composites

    OpenAIRE

    Fernandes, Cristina Maria da Silva

    2008-01-01

    O principal objectivo deste trabalho é estudar a viabilidade do revestimento de partículas de carboneto de tungsténio (WC), como etapa alternativa à mistura convencional de componentes. Para tal, revestiram-se pós de WC com aço inoxidável 304 (AISI), por uma técnica de deposição física em fase de vapor, denominada pulverização catódica. O outro objectivo deste trabalho incide na investigação das potencialidades das ligas de Fe/Cr/Ni como ligantes nos compósitos à base de WC....

  9. Preparation of tungsten-iron carbide by ball milling

    International Nuclear Information System (INIS)

    Several sets of elemental powder mixtures of Fe-W-C (W46Fe46C8, W60Fe20C20 and W34Fe33C33) were ball milled using Uni-Ball mill for periods of up to 550 h in vacuum with a ball - to - powder ratio of about 35:1. Depending on the milling time, the main component of the as-milled materials was found to be solid solutions of Fe-W-C or Fe-C. Ternary phase W3Fe3C was obtained on annealing the as-milled materials at about 700 deg C. This product was then found to transfer to (FeW)6C on heat treatment at about 800 deg C. The resultant products of the annealing processes were found to depend not only on the annealing temperature, but also the starting composition, especially the initial carbon concentration. Detailed information on the structural and phase evolution during thermal treatment as measured using x-ray diffraction, Moessbauer spectroscopy and thermal analysis is presented. Special interest is focused on the competition for formation in this system between the Fe-C, W-Fe and W-C phases

  10. 直流电化学两步处理精磨硬质合金表面对CVD金刚石涂层的影响%Effects of Two-step DC Electrochemical Pretreatment Method on Diamond Coatings on Fine Grinding Cemented Carbide Surfaces

    Institute of Scientific and Technical Information of China (English)

    张湘辉; 汪灵; 龙剑平; 朱必武; 陈伟; 冯艳华

    2011-01-01

    Due to the fine grinding WC-Co substrate which has been polished to provide a keen/cutting edge must be pretreated before depositing CVD diamond coating. However, conventional chemical etching methods may have the drawbacks of difficulties in corrosion efficiency and process repeatability for its large-scale applications . An investigation had been carried out to study the influence of the two-step DC electrochemical pretreatment (firstly using DC electrolytic etching, and then using acid etching) on the fine grinding cemented carbide substrates and diamond coatings by means of Scanning E-lectron Microscope (SEM), profilometer, Atom Absorption Spectrometry (AAS),Energy dispersive X-ray diffraction analysis (EDXA) and Rockwell hardness tester respectively. The results showed that the two-step DC electrochemical pretreatment method can effectively remove the "skin" of grinding substrates surface and reduce the Co content. Through changing the electrolytic time,the relationship amongst substrate surface roughness, the substrate surface Co concentration removal and the hardness of substrate surface after Co removed are balanced, and effectively control CVD diamond coating from microcrystalline cubic-octahedron to cauliflower type nanocluster transformation process, which has a good controllability. According to the substrate/coating hardness, coating quality and coating adhesion strength testing results, optimized the best process parameters of the two-step DC electrochemical pretreatment method at fine grinding cemented carbide substrates, which firstly using DC (direct current) 1A electrolytic etching for 5 minutes in 10% sodium hydroxide (NaOH) solution, and thenetched in an aqua regia CHNO3:3HC1 : H2O=1 :1: 1) solution for 90 seconds.%经开刃、精磨处理而具实际加工能力的钨钴硬质合金刀具在制备CVD金刚石涂层前需进行基体前处理,但常规的化学预处理技术对其规模化应用时,会受到腐蚀效率,工艺

  11. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    Science.gov (United States)

    Mayani, Vishal J.; Mayani, Suranjana V.; Kim, Sang Wook

    2015-08-01

    Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W2C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25-40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted.

  12. Zirconium carbide recrystallization

    Energy Technology Data Exchange (ETDEWEB)

    Lanin, A.G.; Erin, O.N.; Sul' Yanov, S.N.; Turchin, V.N.

    1986-02-01

    This paper studies the primary recrystallization process of the sintered polycrystalline zirconium carbide with a composition of ZrC /SUB 0.98/ . The properties of zirconium carbide samples deformed under compression are presented; the selected degree of deformation ensures a lower scatter of grain sizes at relative error of +/- 5% in the final deformation measurement. The established mechanisms of structural changes in zirconium carbide during plastic deformation and subsequent high temperature treatment indicate the possibility of using thermomechanical methods for the direct control of the structure of these mechanical methods for the direct control of the structure of these and obviously othe group IV and V carbides obtained by powder metallurgical methods.

  13. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  14. Plasma-induced damage of tungsten coatings on graphite limiters

    Energy Technology Data Exchange (ETDEWEB)

    Fortuna, E [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Rubel, M J [Alfven Laboratory, Royal Institute of Technology, Association EURATOM-VR, 100 44 Stockholm (Sweden); Psoda, M [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Andrzejczuk, M [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Kurzydowski, K J [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Miskiewicz, M [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Philipps, V [Institute of Plasma Physics, Forschungszentrum Juelich, Association EURATOM-FZJ, Trilateral Euregio Cluster (TEC), D-52425 Juelich (Germany); Pospieszczyk, A [Institute of Plasma Physics, Forschungszentrum Juelich, Association EURATOM-FZJ, Trilateral Euregio Cluster (TEC), D-52425 Juelich (Germany); Sergienko, G [Institute of Plasma Physics, Forschungszentrum Juelich, Association EURATOM-FZJ, Trilateral Euregio Cluster (TEC), D-52425 Juelich (Germany); Spychalski, M [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland); Zielinski, W [Faculty of Materials Science and Engineering, Warsaw University of Technology, Asociation EURATOM-IPPLM, PL-02-507 Warsaw (Poland)

    2007-03-15

    Vaccum plasma sprayed tungsten coatings with an evaporated sandwich Re-W interlayer on graphite limiter blocks were studied after the experimental campaign in the TEXTOR tokamak. The coating morphology was modified by high-heat loads and co-deposition of species from the plasma. Co-deposits contained fuel species, carbon, boron and silicon. X-ray diffractometer phase analysis indicated the coexistence of metallic tungsten and its carbides (WC and W{sub 2}C) and boride (W{sub 2}B). In the Re-W layer the presence of carbon was detected in a several micrometres thick zone. In the overheated part of the limiter, the Re-W layer was transformed into a sigma phase.

  15. Plasma-induced damage of tungsten coatings on graphite limiters

    International Nuclear Information System (INIS)

    Vaccum plasma sprayed tungsten coatings with an evaporated sandwich Re-W interlayer on graphite limiter blocks were studied after the experimental campaign in the TEXTOR tokamak. The coating morphology was modified by high-heat loads and co-deposition of species from the plasma. Co-deposits contained fuel species, carbon, boron and silicon. X-ray diffractometer phase analysis indicated the coexistence of metallic tungsten and its carbides (WC and W2C) and boride (W2B). In the Re-W layer the presence of carbon was detected in a several micrometres thick zone. In the overheated part of the limiter, the Re-W layer was transformed into a sigma phase

  16. Gravimetric determination of carbon in uranium-plutonium carbide materials

    International Nuclear Information System (INIS)

    A gravimetric method for determining carbon in uranium-plutonium carbide materials was developed to analyze six samples simultaneously. The samples are burned slowly in an oxygen atmosphere at approximately 9000C, and the gases generated are passed through Schuetze's oxidizing reagent (iodine pentoxide on silica gel) to assure quantitative oxidation of the CO to CO2. The CO2 is collected on Ascarite and weighed. This method was tested using a tungsten carbide reference material (NBS-SRM-276) and a (U,Pu)C sample. For 42 analyses of the tungsten carbide, which has a certified carbon content of 6.09%, an average value of 6.09% was obtained with a standard deviation of 0.017% or a relative standard deviation of 0.28%. For 17 analyses of the (U,Pu)C sample, an average carbon content of 4.97% was found with a standard deviation of 0.012% or a relative standard deviation of 0.24%

  17. Microstructure and mechanical properties of SiC-nanowire-augmented tungsten composites

    International Nuclear Information System (INIS)

    Highlights: → The effect of SiC nanowire on mechanical properties of W composites is investigated. → W2C and W5Si3 were formed by a reaction between SiC and W during consolidation. → Flexural strength and ablation resistance were increased by rod-type W5Si3 phases. → The rod-type W5Si3 bears stress by sharing load and providing bridging mechanism. → W composites with SiC nanowire are candidates for high-temperature applications. - Abstract: The effect of an addition of SiC nanowire on the microstructure and mechanical properties of tungsten-based composites is investigated in this study. SiC-nanowire-augmented tungsten composites were prepared by a spray-drying process and an in situ spark plasma sintering process. Three distinctive reaction phases, tungsten, tungsten carbide (W2C) and rod-type tungsten silicide (W5Si3) were formed during the sintering process. The flexural strength was significantly increased from 706 MPa to 924 MPa in tungsten composites augmented with SiC nanowires, as was the formation of W2C and W5Si3 phases. The rod-type W5Si3 bears significant stress by both sharing a portion of the load and providing a bridging mechanism. Furthermore, a high ablation resistance at an elevated temperature was observed for tungsten composites augmented with SiC nanowires.

  18. Utilization of geothermal energy in the mining and processing of tungsten ore. Quarterly report

    Energy Technology Data Exchange (ETDEWEB)

    Lane, C.K.; Erickson, M.V.; Lowe, G.D.

    1980-02-01

    The status of the engineering and economic feasibility study of utilizing geothermal energy for the mining and processing of tungsten ore at the Union Carbide-Metals Division Pine Creek tungsten complex near Bishop, Calfironia is reviewed. Results of geophysical data analysis including determination of assumed resource parameters are presented. The energy utilization evaluation identifies potential locations for substituting geothermal energy for fossil fuel energy using current technology. Preliminary analyses for local environmental and institutional barriers to development of a geothermal system are also provided.

  19. Tungsten oxide nanowire synthesis from amorphous-like tungsten films.

    Science.gov (United States)

    Seelaboyina, Raghunandan

    2016-03-18

    A synthesis technique which can lead to direct integration of tungsten oxide nanowires onto silicon chips is essential for preparing various devices. The conversion of amorphous tungsten films deposited on silicon chips by pulsed layer deposition to nanowires by annealing is an apt method in that direction. This perspective discusses the ingenious features of the technique reported by Dellasega et al on the various aspects of tungsten oxide nanowire synthesis. PMID:26871521

  20. Penetration of tungsten-alloy rods into composite ceramic targets: Experiments and 2-D simulations

    International Nuclear Information System (INIS)

    A series of terminal ballistics experiments, with scaled tungsten-alloy penetrators, was performed on composite targets consisting of ceramic tiles glued to thick steel backing plates. Tiles of silicon-carbide, aluminum nitride, titanium-dibroide and boron-carbide were 20-80 mm thick, and impact velocity was 1.7 km/s. 2-D numerical simulations, using the PISCES code, were performed in order to simulate these shots. It is shown that a simplified version of the Johnson-Holmquist failure model can account for the penetration depths of the rods but is not enough to capture the effect of lateral release waves on these penetrations

  1. Wolfram versusTungsten

    Czech Academy of Sciences Publication Activity Database

    Dufek, V.; Brožek, Vlastimil; Šarman, L.

    Vol. 2. Shrewsbury , UK : EPMA Shrewsbury , 2007, s. 425-429. ISBN 978-1-899072-30-9. [International Powder Metallurgy Congress & Exhibition EURO PM 2007. Toulouse (FR), 15.10.2007-17.10.2007] R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : Wolfram * Tungsten * Elhuyar * Ercker * Mathesius * Agricola * Schelle Subject RIV: JG - Metallurgy

  2. Silicon carbide thyristor

    Science.gov (United States)

    Edmond, John A. (Inventor); Palmour, John W. (Inventor)

    1996-01-01

    The SiC thyristor has a substrate, an anode, a drift region, a gate, and a cathode. The substrate, the anode, the drift region, the gate, and the cathode are each preferably formed of silicon carbide. The substrate is formed of silicon carbide having one conductivity type and the anode or the cathode, depending on the embodiment, is formed adjacent the substrate and has the same conductivity type as the substrate. A drift region of silicon carbide is formed adjacent the anode or cathode and has an opposite conductivity type as the anode or cathode. A gate is formed adjacent the drift region or the cathode, also depending on the embodiment, and has an opposite conductivity type as the drift region or the cathode. An anode or cathode, again depending on the embodiment, is formed adjacent the gate or drift region and has an opposite conductivity type than the gate.

  3. Recrystallization of zirconium carbide

    International Nuclear Information System (INIS)

    Temperature and deformation rate are studied for their effect on the structure and mechanical properties of polycrystalline sintered zirconium carbide. A decrease of the deformation rate from 10-2 to 5x10-4 s-1 and an increase of the deformation temperature from 0.5 Tsub(melt.) to 0.65 Tsub(melt.) are shown to activate a formation of integranular cavities and to decrease a degree of the structure distortion due to the diminishing intragranular deformation. Kinetics of the initial recrystallization in zirconium carbide is studied after plastic deformation and subsequent high-temperature annealing beginning from 0.72 Tsub(melt.)

  4. Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened

    Directory of Open Access Journals (Sweden)

    G. Matula

    2010-09-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel reinforced with the mixture of carbides and with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides.Design/methodology/approach: Powder metallurgy, powder injection moulding, sintering, sinter hardening, heat treatment, microstructure and porosity examination, X-ray analysis, TEM, bending test, hardness test.Findings: Powder injection moulding processes were used to fabricate the proposed carbide alloyed composite materials. The addition of hard particles increase hardness after heat treatment and slightly reduces the ductility of these materials. Compared with M2 high-speed steel the bending strength of carbide alloyed composite decrease. The main advantage of the presented experimental tool materials is application of powder injection moulding to produce tool materials in a mass scale with relative low cost of production. Moreover the cost of production reduce application of sinterhardening.Practical implications: Application of heat treatment and especially sinterhardening to improve the mechanical properties of presented experimental tool materials gives the possibility to obtain tool materials with the relative high ductility and high hardness typical for cemented carbides.Originality/value: The essential advantage of the investigated injection moulded material and sintered is the broad range of the optimum sintering temperatures and the relatively small effect of the sintering temperature growth on the carbides growth makes using the industrial heating equipment possible.

  5. Relation between Modulus of Elasticity and Compressive Strength of Ultrahigh-Strength Mortar with Mixed Silicon Carbide as Fine Aggregate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Ultrahigh-strength mortar mixed surface-oxidized silicon carbide as a fine aggregate was prepared by means of press-casting followed by curing in an autoclave. The relation between modulus of elasticity up to 111 GPa and compressive strength up to 360 MPa of mortar mixed silicon carbide was discussed and it was revealed that the contributions of the aggregate hardness and of the interfacial strength between the aggregate and the cement paste on the elasticity of mortar were imporant.

  6. Preparation of tungsten oxide

    Science.gov (United States)

    Bulian, Christopher J.; Dye, Robert C.; Son, Steven F.; Jorgensen, Betty S.; Perry, W. Lee

    2009-09-22

    Tungsten trioxide hydrate (WO.sub.3.H.sub.2O) was prepared from a precursor solution of ammonium paratungstate in concentrated aqueous hydrochloric acid. The precursor solution was rapidly added to water, resulting in the crash precipitation of a yellow white powder identified as WO.sub.3.H.sub.2O nanosized platelets by x-ray diffraction and scanning electron microscopy. Annealing of the powder at 200.degree. C. provided cubic phase WO.sub.3 nanopowder, and at 400.degree. C. provided WO.sub.3 nanopowder as a mixture of monoclinic and orthorhombic phases.

  7. Gas tungsten arc welder

    International Nuclear Information System (INIS)

    A welder for automated closure of fuel pins by a gas tungsten arc process in which a rotating length of cladding is positioned adjacent a welding electrode in a sealed enclosure. An independently movable grinder, co-axial with the electrode, is provided in the enclosure for refurbishing the used electrode between welds. The specification also discloses means for loading of the cladding with fuel pellets and for placement of reflectors, gas capsules and end caps. Gravity feed conveyor and inerting means are also described. (author)

  8. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  9. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project

  10. Sintered silicon carbide

    International Nuclear Information System (INIS)

    A sintered silicon carbide body having a predominantly equiaxed microstructure consists of 91 to 99.85% by weight of silicon carbide at least 95% of which is the alpha phase, up to 5.0% by weight carbonized organic material, 0.15 to 3.0% of boron, and up to 1.0% by weight additional carbon. A mixture of 91 to 99.85 parts by weight silicon carbide having a surface area of 1 to 100 m2/g, 0.67 to 20 parts of a carbonizable organic binder with a carbon content of at least 33% by weight, 0.15 to 5 parts of a boron source containing 0.15 to 3.0 parts by weight boron and up to 15 parts by weight of a temporary binder is mixed with a solvent, the mixture is then dried, shaped to give a body with a density of at least 1.60 g/cc and fired at 1900 to 22500C to obtain an equiaxed microstructure. (author)

  11. Deposition and Coating Properties on CVD Tungsten

    Institute of Scientific and Technical Information of China (English)

    DU Ji-hong; LI Zheng-xiang; LIU Gao-jian; ZHOU Hui-Huang; CHUN liang

    2004-01-01

    Surface characterization and microstructure studies are performed on chemical vapor deposited (CVD) tungsten coating. There is about 2 μm thickness diffusion layer of tungsten in the molybdenum substrate. The thermal shock test shows tungsten coating has good adhesion with molybdenum substrate, but the elements of oxygen and carbon in the tungsten coating have the bad affection to the adhesion. The result of high-temperature diffusion experiment is the diffusion rate from molybdenum substrate to tungsten coating is faster.

  12. Production and mechanical properties of sintered carbides (hard steels WC-Co)

    International Nuclear Information System (INIS)

    Densification and mechanical characteristics or WC-Co Cemented Carbides, were investigated by dilatometry, Hardness and bending tests, as a function of the two principal micro-structural parameters: the cobalt content and the particle size of carbide crystals. Vickers hardness of the studied compositions showed a linear variation with the increase of the cobalt content. By three point bending, the transverse rupture strenght increases with cobalt content, however, for larger grain size reaches a maximum, eventually reduced by brittle phases and incomplete dispersion. The results of brittle facture tests were statistically analised and fitted better to the 'Weakest Link Model' (Weibull distribution) than the 'Chain Model' (Gaussian distribution). (author)

  13. Discovery of the Tungsten Isotopes

    OpenAIRE

    A. Fritsch; Ginepro, J. Q.; Heim, M.; Schuh, A.; SHORE, A.; Thoennessen, M

    2009-01-01

    Thirty-five tungsten isotopes have so far been observed; the discovery of these isotopes is discussed. For each isotope a brief summary of the first refereed publication, including the production and identification method, is presented.

  14. Process for microwave sintering boron carbide

    International Nuclear Information System (INIS)

    A method of microwave sintering boron carbide comprises leaching boron carbide powder with an aqueous solution of nitric acid to form a leached boron carbide powder. The leached boron carbide powder is coated with a glassy carbon precursor to form a coated boron carbide powder. The coated boron carbide powder is consolidated in an enclosure of boron nitride particles coated with a layer of glassy carbon within a container for microwave heating to form an enclosed coated boron carbide powder. The enclosed coated boron carbide powder is sintered within the container for microwave heating with microwave energy

  15. Chemical Analysis Methods for Silicon Carbide

    Institute of Scientific and Technical Information of China (English)

    Shen Keyin

    2006-01-01

    @@ 1 General and Scope This Standard specifies the determination method of silicon dioxide, free silicon, free carbon, total carbon, silicon carbide, ferric sesquioxide in silicon carbide abrasive material.

  16. The use of zinc-reclaimed WC-Co powder in the production of hardmetal rod

    OpenAIRE

    Kotamäki, Elisa

    2015-01-01

    Recycling on the field of cemented carbides has been attracting more attention during the last decade. Limited tungsten ore, high tungsten prices, ecological concerns, and China’s dominant position in tungsten markets have been driving the recycling rate of tungsten carbide close to 50 % in Europe. The market share of recycled WC-Co powders is expected to grow in the near future to cover limited Chinese tungsten exports, but also partly at the expense of virgin WC markets. In recent years...

  17. Advanced cementation concepts

    International Nuclear Information System (INIS)

    The purpose of this programme of work was to investigate whether improvements could be made to existing formulations for cement suitable for the immobilization of intermediate level radioactive waste. Two additives were selected, microsilica and limestone flour. Improvements to the cement were only slight. (author)

  18. ENTIRELY AQUEOUS SOLUTION-GEL ROUTE FOR THE PREPARATION OF ZIRCONIUM CARBIDE, HAFNIUM CARBIDE AND THEIR TERNARY CARBIDE POWDERS

    Directory of Open Access Journals (Sweden)

    Zhang Changrui

    2016-07-01

    Full Text Available An entirely aqueous solution-gel route has been developed for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide powders. Zirconium oxychloride (ZrOCl₂.8H₂O, malic acid (MA and ethylene glycol (EG were dissolved in water to form the aqueous zirconium carbide precursor. Afterwards, this aqueous precursor was gelled and transformed into zirconium carbide at a relatively low temperature (1200 °C for achieving an intimate mixing of the intermediate products. Hafnium and the ternary carbide powders were also synthesized via the same aqueous route. All the zirconium, hafnium and ternary carbide powders exhibited a particle size of ∼100 nm.

  19. Low-chromium reduced-activation chromium-tungsten steels

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J.; Maziasz, P.J. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Bainitic microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of non-classical bainite were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was found to be considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2 1/4Cr-2W and 2 1/4Cr-2WV steel compositions to increase their hardenability, and the microstructures and mechanical properties were examined.

  20. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  1. Effect of tempering after cryogenic treatment of tungsten carbide–cobalt bounded inserts

    Indian Academy of Sciences (India)

    Nirmal S Kalsi; Rakesh Sehgal; Vishal S Sharma

    2014-04-01

    Cryogenic treatment is a recent advancement in the field of machining to improve the properties of cutting tool materials. Tungsten carbide is the most commonly used cutting tool material in the industry and the technique can also be extended to it. Although the importance of tempering after cryogenic treatment has been discussed by many researchers, very little information is available in published literature about the effect of multi-tempering after cryogenic treatment. In this study, an attempt has been made to understand effect of the number of post-tempering cycles during cryogenic treatment on tungsten carbide–cobalt inserts. Metallurgical investigations have been performed to observe the effect of such post-tempering on the inserts by analysing microhardness and microstructural changes. The crystal structure and morphology were characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analysis. Metallurgical investigations revealed a significant improvement in tungsten carbide inserts having three tempering cycles, after cryogenic treatment, with marginal differences for two cycles of tempered inserts, established by the study of wear behaviour in turning.

  2. Effect of carbide powder characteristics on the PVT behavior of powder injection molding compounds

    OpenAIRE

    Hausnerová, Berenika; Čučová, Lucie; Sorrentino, Andrea

    2013-01-01

    Effect of powder concentration and particle size distribution of highly filled cemented carbide compounds on their pressure-volume-temperature (PVT) characteristics and thermal properties was investigated. PVT data of compounds containing up to 50. vol.% of powder evaluated on a high-pressure mercury dilatometer reveals that the pressure influences both detected phase transitions, but it causes a different effect on the melting and crystallization of the material only for the higher transitio...

  3. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a...... > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  4. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  5. Fivefold twinned boron carbide nanowires.

    Science.gov (United States)

    Fu, Xin; Jiang, Jun; Liu, Chao; Yuan, Jun

    2009-09-01

    Chemical composition and crystal structure of fivefold twinned boron carbide nanowires have been determined by electron energy-loss spectroscopy and electron diffraction. The fivefold cyclic twinning relationship is confirmed by systematic axial rotation electron diffraction. Detailed chemical analysis reveals a carbon-rich boron carbide phase. Such boron carbide nanowires are potentially interesting because of their intrinsic hardness and high temperature thermoelectric property. Together with other boron-rich compounds, they may form a set of multiply twinned nanowire systems where the misfit strain could be continuously tuned to influence their mechanical properties. PMID:19687534

  6. Characterization of Transition Metal Carbide Layers Synthesized by Thermo-reactive Diffusion Processes

    DEFF Research Database (Denmark)

    Laursen, Mads Brink; Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin;

    2015-01-01

    . In this study halide-activated pack cementation techniques were used on tool steel Vanadis 6 and martensitic stainless steel AISI 420 in order to produce hard layers of titanium carbide (TiC), vanadium carbide (V8C7) and chromium carbides (Cr23C6 and Cr7C3). Surface layers were characterized by...... tool steel produces thicker layers than AISI 420. X-ray diffraction analysis validates the formation of TiC and V8C7 layers on titanized and vanadized samples respectively, while chromized samples form both Cr23C6 and Cr7C3. It is shown that the two-phase layer of Cr23Cr6/Cr7C3 produced on Vanadis 6...

  7. Thermal reaction of SiC films with tungsten and tungsten-rhenium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Roger, J.; Le Petitcorps, Y. [Univ Bordeaux 1, Lab Composites Thermostruct, CNRS-SAFRAN-CEA-UB1, UMR 5801, F-33600 Pessac, (France); Roger, J.; Audubert, F. [CEA Cadarache, DEN/DEC/SPUA/LTEC, F-13108 St Paul Les Durance, (France)

    2008-07-01

    Solid-state reactions between SiC films and W-xRe (x = 0, 5 and 25 at%) substrates on thermal annealing between 1673 K and 1873 K for various durations have been investigated. SiC coatings were deposited on metallic wires by hot filament chemical vapour deposition (HFCVD) from a gas mixture of tetramethyl-silane (TMS) and hydrogen at 1373 K under normal pressure. The interface zones were characterized using scanning electron and optical microscopies, X-ray diffraction and electron microprobe microanalysis. All analyses reveal that SiC reacts with substrates. Various metal silicides and carbides were formed in layered reaction and the presence of these phases was confirmed by electron probe microanalysis. The effects of rhenium on the reactivity were established by the determination of growth kinetics deducted from the thicknesses of reaction zones as a function of annealing time. It has been found that an increase in the diffusion kinetics and activation energy with the quantity of rhenium in the tungsten wire. (authors)

  8. Chemical characterization of CVD tungsten

    International Nuclear Information System (INIS)

    Characterization of tungsten films that have been deposited under ''selective'' conditions is presented. SEM and TEM studies indicate good conformal coverage and minimum encroachment. Cross section TEM results may indicate that some ''damage'' occurs at hole corners. Auger and SIMS depth profiles reveal very clean films. SIMS however does reveal that fluorine is a contaminant. Tungsten films were deposited at about 30A/min at 3000C with a 30/1 H/sub 2//WF/sub 6/ flow ration at 0.3 Torr. These films were selective up to film thicknesses of about 2000A. Mass spectral analysis of 99.8% WF/sub 6/ indicated no oxyfluorides and only a trace of methyl fluorosilanes that may have been an artifact of the gas sampling technique via contamination with silicone grease or lubricant. The sheet resistance of films became constant at about 8μ Ω-cm for film thicknesses (measured by profilometer after tungsten etch) greater than 4000A and increased up to about 20μ Ω-cm for very thin films (less than 500A). Auger depth profiling indicated that a thin oxide layer at the tungsten silicon interface corresponded to films having good adhesion as determined by a scribed tape pull test; where as a film deposited on a freshly HF cleaned surface with high carbon level had poor adhesion. Auger analysis indicated clean tungsten films with no evidence of fluorine. However, SIMS analysis indicated measurable levels of fluorine throughout the tungsten film and fluorine may be a significant contaminant as at higher temperatures it was found to have migrated to all interface areas as shown in SIMS study of annealed and unannealed W Six. The importance of fluorine impurities has not been correlated with any electrical properties

  9. Tungsten:Balance between Demand and Supply

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    <正>In 2011,the tungsten market remained basically consistent with macro economic trends. In the first half of 2011, under the backdrop of upward economic situation,tungsten export and domestic consumption grew significantly and tungsten enterprises achieved remarkable economic benefits. However, as European debt crisis deepened in the second half of 2011, the global economic growth slowed down and

  10. Method of synthesizing tungsten nanoparticles

    Science.gov (United States)

    Thoma, Steven G; Anderson, Travis M

    2013-02-12

    A method to synthesize tungsten nanoparticles has been developed that enables synthesis of nanometer-scale, monodisperse particles that can be stabilized only by tetrahydrofuran. The method can be used at room temperature, is scalable, and the product concentrated by standard means. Since no additives or stabilizing surfactants are required, this method is particularly well suited for producing tungsten nanoparticles for dispersion in polymers. If complete dispersion is achieved due to the size of the nanoparticles, then the optical properties of the polymer can be largely maintained.

  11. Asphalt cement poisoning

    Science.gov (United States)

    Asphalt; Pavement ... The substances in asphalt that can be harmful are: Hydrocarbons Industrial glues Industrial solvents Tar ... Asphalt is found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for ...

  12. Structure and properties of hotwork tool steel alloyed by WC carbides by a use of high power diode laser

    OpenAIRE

    M. Bonek; L.A. Dobrzański; Klimpel, A

    2007-01-01

    Purpose: The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL).Design/methodology/approach: The structural mechanism of surface layer development was determined and the effect of alloying parameters, gas protection method, and thickness of paste layer applied onto the steel surface on structure refinement and influence of these factors on the mechanical properties of surface layer was studi...

  13. Scintillating fiber ribbon --- tungsten calorimeter

    International Nuclear Information System (INIS)

    We describe an ultra-high density scintillating fiber and tungsten calorimeter used as an active beam-dump for electrons. Data showing the calorimeter response to electrons with momenta between 50 and 350 GeV/c are presented. 9 figs

  14. Desulfurization chemistry on tungsten surfaces

    International Nuclear Information System (INIS)

    Desulfurization on tungsten surfaces was studied by Auger spectroscopy, temperature programmed desorption, and infrared spectroscopy. Aliphatic compounds reacted by electrophilic interaction of sulfur with the surface. On sulfided surfaces adsorption occurred by disulfide linkages, but C-S bond scission required vacant metal sites. Thiophene underwent electrophilic attack on the ring at the α-carbon by metal sites

  15. Surface and electrocatalytic properties of tungsten bronzes

    International Nuclear Information System (INIS)

    Tafel plots have been obtained for the oxygen reaction in acid solution on several alkali tungsten bronzes having different crystal structures. Platinum doped sodium tungsten bronze crystals were studied and the results compared with those of platinum free crystals of the same composition. In both cases sodium tungsten bronzes were found to be poor electrocatalysts for the cathodic reduction of oxygen. Similar results are reported for other alkali tungsten bronzes and for tungsten trioxide. Anodic treatment of the crystals affected the electrocatalytic activity of only the sodium tungsten bronze and the effect was a negative one. Cyclic voltammetry was employed to study the effects of the anodic treatment which created a sodium depletion layer on the sodium tungsten bronze surface. The existence and depth of the sodium depletion layer was determined by an Auger Electron Spectroscopy depth profile

  16. Surface and electrocatalytic properties of tungsten bronzes

    Energy Technology Data Exchange (ETDEWEB)

    Weber, M.F.; Shanks, H.R.

    1977-01-01

    Tafel plots have been obtained for the oxygen reaction in acid solution on several alkali tungsten bronzes having different crystal structures. Platinum doped sodium tungsten bronze crystals were studied and the results compared with those of platinum free crystals of the same composition. In both cases sodium tungsten bronzes were found to be poor electrocatalysts for the cathodic reduction of oxygen. Similar results are reported for other alkali tungsten bronzes and for tungsten trioxide. Anodic treatment of the crystals affected the electrocatalytic activity of only the sodium tungsten bronze and the effect was a negative one. Cyclic voltammetry was employed to study the effects of the anodic treatment which created a sodium depletion layer on the sodium tungsten bronze surface. The existence and depth of the sodium depletion layer was determined by an Auger Electron Spectroscopy depth profile.

  17. Structure and mechanical properties of tungsten-containing hydrogenated diamond like carbon coatings for space applications

    Science.gov (United States)

    Jun, Zheng; Hui, Zhou; Zhi-hua, Wan; Rui-peng, Sang

    Tungsten-containing diamond like carbon (W-C:H) coatings were prepared by unbalanced magnetron sputtering (UBM) using tungsten carbide targets in Ar/C2H2 atmosphere. The structure and mechanical properties of these coatings with different C2H2 flow (from 40 sccm to 140 sccm) were studied. According to the analysis of Raman spectroscopy and the measurement of hardness and Young's modulus about the coatings, it was showed that sp3/sp2 ratio in the coatings changed and the hardness and Young's modulus decreased with increase of the C2H2 flow. Besides, the adhension and friction wear properties of the coatings were evaluated using the scratch test and dry sliding tests respectively. It was found that the coatings exhibited very good adhension and the C2H2 flow (actually the hydrogen) played a very important role in the tribological behavior of the W-C:H coatings in vacuum.

  18. Physical vapor deposition synthesis of tungsten monocarbide (WC) thin films on different carbon substrates

    International Nuclear Information System (INIS)

    The synthesis of tungsten monocarbide (WC) thin films has been performed by physical vapor deposition on various substrates including glassy carbon, carbon fiber sheet, carbon foam, and carbon cloth. The WC and W2C phase contents of these films have been evaluated with bulk and surface analysis techniques such as x-ray diffraction, x-ray photoelectron spectroscopy, and scanning electron microscopy. These characterization techniques were also used to determine the effects of synthesis by nonreactive and reactive sputtering. The synthesis of WC particles supported on the carbon fiber substrate has also been accomplished using the temperature programmed reaction method. Overall, the results demonstrate that the phase purity of tungsten carbides can be controlled by the deposition environment and annealing temperatures

  19. Solid-state reaction between tungsten and hydrogen-containing carbon film at elevated temperature

    International Nuclear Information System (INIS)

    The solid-state reaction between hydrogen-containing carbon and tungsten was studied by means of infrared, Raman, X-ray photoelectron (XPS) and thermal desorption (TDS) spectroscopies. Infrared and Raman spectroscopies revealed that as-prepared hydrogen-containing films were composed of carbon atoms with sp2 and sp3 hybridized orbitals, where hydrogen was bound to carbon as -CH3 and >CH2. Vacuum heating of the carbon films deposited on tungsten caused thermal desorption peaks of hydrogen at about 723 and 1173 K in TDS. The former was accompanied by other desorption of CO, CO2 and hydrocarbons, whereas the latter was evolved with only a minor amount of CO. It was observed by XPS that the W4f peak began to appear at about 773 K, with an increasing surface composition corresponding to tungsten carbide at 1273 K. These observations indicate that a solid-state reaction between the carbon film and tungsten took place extensively above 973 K to yield an intermetallic compound of W2C at 1273 K

  20. Evaluation of surface, microstructure and phase modifications on various tungsten grades induced by pulsed plasma loading

    Czech Academy of Sciences Publication Activity Database

    Vilémová, Monika; Pala, Zdeněk; Jäger, Aleš; Matějíček, Jiří; Chernyshova, M.; Kowalska-Strzęciwilk, E.; Tonarová, Dana; Gribkov, V. A.

    2016-01-01

    Roč. 91, č. 3 (2016), s. 034003. ISSN 0031-8949. [PLASMA 2015 : International Conference on Research and Applications of Plasmas. Warsaw, 07.09.2015-11.09.2015] R&D Projects: GA ČR(CZ) GA14-12837S Institutional support: RVO:61389021 ; RVO:68378271 Keywords : tungsten * titanium carbide * yttrium oxide * plasma focus * damage Subject RIV: JJ - Other Materials; JJ - Other Materials (FZU-D) Impact factor: 1.126, year: 2014 http://iopscience.iop.org/article/10.1088/0031-8949/91/3/034003/meta

  1. Wettability of boron carbide

    International Nuclear Information System (INIS)

    The wettability of boron carbide has been examined by means of the sessile drop method, using the following candidate alloys: (96wt%AG-4wt%Ti), (Ag-26.5wt%Cu-3wt%Ti), (Sn-10wt%Ag-4wt%Ti), Sn(99.95wt%) and Al(99.99wt%). The results show that B4C is completely wetted by the Ag-based alloys. Sn-10wt%Ag-4wt%Ti alloy and pure Al partly wet the B4C surface, while pure Sn does not wet B4C at all. For all the alloys used, except pure Sn, a reaction layer was observed at the interface between the ceramic part and the metal drop. Although the spreading kinetics of the Al-drop was much slower compared with the Ti-containing alloys, the reaction rate was considerably higher in the former case. This suggests that aluminium is an attractive candidate material for brazing of B4C. Formation of the low melting B2O3 at the B4C surface may cause oxidation of the filler metal during joining, which, in turn, leads to a low bond strength

  2. Palladium interaction with silicon carbide

    International Nuclear Information System (INIS)

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation

  3. Palladium interaction with silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Gentile, M., E-mail: Marialuisa.Gentile@manchester.ac.uk [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Xiao, P. [Materials Science Centre, School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Abram, T. [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom)

    2015-07-15

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd{sub 3}Si and SiO{sub 2} phases, while the second peak and the third peak are correlated with the formation of Pd{sub 2}Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO{sub 2} phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiC{sub x}O{sub y} phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  4. Palladium interaction with silicon carbide

    Science.gov (United States)

    Gentile, M.; Xiao, P.; Abram, T.

    2015-07-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC-5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  5. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  6. Tungsten oxide nanowires grown on amorphous-like tungsten films.

    Science.gov (United States)

    Dellasega, D; Pietralunga, S M; Pezzoli, A; Russo, V; Nasi, L; Conti, C; Vahid, M J; Tagliaferri, A; Passoni, M

    2015-09-11

    Tungsten oxide nanowires have been synthesized by vacuum annealing in the range 500-710 °C from amorphous-like tungsten films, deposited on a Si(100) substrate by pulsed laser deposition (PLD) in the presence of a He background pressure. The oxygen required for the nanowires formation is already adsorbed in the W matrix before annealing, its amount depending on deposition parameters. Nanowire crystalline phase and stoichiometry depend on annealing temperature, ranging from W18O49-Magneli phase to monoclinic WO3. Sufficiently long annealing induces the formation of micrometer-long nanowires, up to 3.6 μm with an aspect ratio up to 90. Oxide nanowire growth appears to be triggered by the crystallization of the underlying amorphous W film, promoting their synthesis at low temperatures. PMID:26292084

  7. Hydrogen chemisorption and oxidation of transition metal carbides

    International Nuclear Information System (INIS)

    A study was made of the catalytic activity of WC, focusing on the possible influence of point defects. The chemisorption of H on WC and titanium oxycarbides was studied with differential scanning calorimetry. The catalytic activity of these materials for oxidation of H was determined by potentiostatic steady-state and potentiodynamic measurements in acid electrolyte. Compositions of WC surfaces were determined by x-ray photoemission and related to the catalytic behavior. Titanium oxycarbide surfaces were analyzed by Auger electron spectroscopy. Of the carbides tested only one WC preparation was able to chemisorb H. Both WC powders investigated catalyzed H oxidation with similar specific activities. Spectroscopic studies showed that the active surface of WC was a mixture of WO3 and a carbon-deficient WC phase. This result indicates that carbon vacancies are the active sites in tungsten carbide. Theoretical models of a carbon vacancy surrounded by metal atoms suggested by calculations by other workers support this assignment and identify the important role of the W6s level. The measured value of the heat of chemisorption is consistent with the proposed model

  8. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  9. Porous silicon carbide (SIC) semiconductor device

    Science.gov (United States)

    Shor, Joseph S. (Inventor); Kurtz, Anthony D. (Inventor)

    1996-01-01

    Porous silicon carbide is fabricated according to techniques which result in a significant portion of nanocrystallites within the material in a sub 10 nanometer regime. There is described techniques for passivating porous silicon carbide which result in the fabrication of optoelectronic devices which exhibit brighter blue luminescence and exhibit improved qualities. Based on certain of the techniques described porous silicon carbide is used as a sacrificial layer for the patterning of silicon carbide. Porous silicon carbide is then removed from the bulk substrate by oxidation and other methods. The techniques described employ a two-step process which is used to pattern bulk silicon carbide where selected areas of the wafer are then made porous and then the porous layer is subsequently removed. The process to form porous silicon carbide exhibits dopant selectivity and a two-step etching procedure is implemented for silicon carbide multilayers.

  10. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  11. Concrete = aggregate, cement, water?

    International Nuclear Information System (INIS)

    Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

  12. Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Liew, Pay Jun [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan); Manufacturing Process Department, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka (Malaysia); Yan, Jiwang, E-mail: yan@mech.keio.ac.jp [Department of Mechanical Engineering, Faculty of Science and Technology, Keio University, Hiyoshi 3-14-1, Kohoku-ku, Yokohama, 223-8522 (Japan); Kuriyagawa, Tsunemoto [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan)

    2013-07-01

    Material migration between tool electrode and workpiece material in micro electrical discharge machining of reaction-bonded silicon carbide was experimentally investigated. The microstructural changes of workpiece and tungsten tool electrode were examined using scanning electron microscopy, cross sectional transmission electron microscopy and energy dispersive X-ray under various voltage, capacitance and carbon nanofibre concentration in the dielectric fluid. Results show that tungsten is deposited intensively inside the discharge-induced craters on the RB-SiC surface as amorphous structure forming micro particles, and on flat surface region as a thin interdiffusion layer of poly-crystalline structure. Deposition of carbon element on tool electrode was detected, indicating possible material migration to the tool electrode from workpiece material, carbon nanofibres and dielectric oil. Material deposition rate was found to be strongly affected by workpiece surface roughness, voltage and capacitance of the electrical discharge circuit. Carbon nanofibre addition in the dielectric at a suitable concentration significantly reduced the material deposition rate.

  13. Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide

    International Nuclear Information System (INIS)

    Material migration between tool electrode and workpiece material in micro electrical discharge machining of reaction-bonded silicon carbide was experimentally investigated. The microstructural changes of workpiece and tungsten tool electrode were examined using scanning electron microscopy, cross sectional transmission electron microscopy and energy dispersive X-ray under various voltage, capacitance and carbon nanofibre concentration in the dielectric fluid. Results show that tungsten is deposited intensively inside the discharge-induced craters on the RB-SiC surface as amorphous structure forming micro particles, and on flat surface region as a thin interdiffusion layer of poly-crystalline structure. Deposition of carbon element on tool electrode was detected, indicating possible material migration to the tool electrode from workpiece material, carbon nanofibres and dielectric oil. Material deposition rate was found to be strongly affected by workpiece surface roughness, voltage and capacitance of the electrical discharge circuit. Carbon nanofibre addition in the dielectric at a suitable concentration significantly reduced the material deposition rate.

  14. Synthesis of nanosized tungsten powder

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Nanosized tungsten powder was synthesized by means of different methods and under different conditions with nanosized WO3 powder. The powder and the intermediate products were characterized using XRD, SEM, TEM, BET (Brunauer Emmett Teller Procedure) and SAXS (X-ray diffracto-spectrometer/Kratky small angle scattering goniometer). The results show that nanosized WO3 can be completely reduced to WO2 at 600℃ after 40 min, and WO2 can be reduced to W at 700℃ after 90 min, moreover, the mean size of W particles is less than 40 nm. Furthermore, the process of WO3→WO2→W excelled that of WO3→W in getting stable nanosized tungsten powder with less grain size.

  15. Laser cleaning of tungsten ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Aniruddha, E-mail: nontee65@rediffmail.com [Advanced Fuel Fabrication Facility, Bhabha Atomic Research Centre, Tarapur, Maharashtra, 401504 (India); Sonar, V.R.; Das, D.K.; Bhatt, R.B.; Behere, P.G.; Afzal, Mohd.; Kumar, Arun [Advanced Fuel Fabrication Facility, Bhabha Atomic Research Centre, Tarapur, Maharashtra, 401504 (India); Nilaya, J.P.; Biswas, D.J. [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Trombay, 400085 (India)

    2014-07-01

    Removal of a thin oxide layer from a tungsten ribbon was achieved using the fundamental, second and third harmonic radiation from a Q- switched Nd-YAG laser. It was found that beyond the threshold, oxide removal was achieved at all wavelengths for a wide range of fluence values. The removal mechanism of the oxide layer was found to be critically dependent on both wavelength and fluence of the incident radiation and has been identified as ejection or sublimation. The un-cleaned and cleaned surfaces were analyzed by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDS) and atomic force microscopy (AFM). Laser cleaned tungsten ribbons were used in a thermal ionization mass spectrometer (TIMS) to determine isotopic composition of Neodymium atoms.

  16. Laser cleaning of tungsten ribbon

    International Nuclear Information System (INIS)

    Removal of a thin oxide layer from a tungsten ribbon was achieved using the fundamental, second and third harmonic radiation from a Q- switched Nd-YAG laser. It was found that beyond the threshold, oxide removal was achieved at all wavelengths for a wide range of fluence values. The removal mechanism of the oxide layer was found to be critically dependent on both wavelength and fluence of the incident radiation and has been identified as ejection or sublimation. The un-cleaned and cleaned surfaces were analyzed by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDS) and atomic force microscopy (AFM). Laser cleaned tungsten ribbons were used in a thermal ionization mass spectrometer (TIMS) to determine isotopic composition of Neodymium atoms.

  17. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  18. The ternary iron aluminum carbides

    International Nuclear Information System (INIS)

    Research highlights: → Carbides present in ternary Fe-Al-C were investigated. → Presence of carbides Fe3C, M23C6, and/or κ-Fe3AlC depends on the Al and C concentration. → The existence of M23C6 ternary carbide in the Fe-Al-C system is recognized for first time. → Solubility of Al in M23C6 is low and negligible in the cementite. - Abstract: Carbides present in ternary Fe-Al-C were investigated by the combined utilization of an X-ray diffractometer and a scanning electron microscope equipped with an energy dispersive X-ray spectrometer. The alloys were prepared by arc melting and the microstructure was homogenised by a solution annealing treatment in the temperature range 950-1050 deg. C for 15 min. The diffraction patterns of resulting materials were analysed using a multiphase Rietveld refinement. The steel is composed of a ferritic matrix with carbides Fe3C, M23C6, and/or κ-Fe3AlC depending on the Al and C concentration. It is the first time that the existence of M23C6 ternary carbide in the Fe-Al-C system is recognized. Microprobe analyses performed revealed that the solubility of Al in M23C6 is low, with an Fe/Al ratio (in at.%) higher than 15. On the other hand, the amount of Al in the cementite is negligible and hence its lattice parameters do not depend on the Al concentration of the alloy.

  19. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  20. Transition metal carbide and boride abrasive particles

    International Nuclear Information System (INIS)

    Abrasive particles and their preparation are discussed. The particles consist essentially of a matrix of titanium carbide and zirconium carbide, at least partially in solid solution form, and grains of crystalline titanium diboride dispersed throughout the carbide matrix. These abrasive particles are particularly useful as components of grinding wheels for abrading steel. 1 figure, 6 tables

  1. Silicon carbide as platform for energy applications

    DEFF Research Database (Denmark)

    Syväjärvi, Mikael; Jokubavicius, Valdas; Sun, Jianwu;

    Silicon carbide is emerging as a novel material for a range of energy and environmental technologies. Previously, silicon carbide was considered as a material mainly for transistor applications. We have initiated the use of silicon carbide material towards optoelectronics in general lighting and...

  2. Palladium interaction with silicon carbide

    OpenAIRE

    M. Gentile, P. Xiao, T. Abram

    2015-01-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide...

  3. Thermal conductivity of boron carbides

    Science.gov (United States)

    Wood, C.; Emin, D.; Gray, P. E.

    1985-01-01

    Knowledge of the thermal conductivity of boron carbide is necessary to evaluate its potential for high-temperature thermoelectric energy conversion applications. Measurements have been conducted of the thermal diffusivity of hot-pressed boron carbide BxC samples as a function of composition (x in the range from 4 to 9), temperature (300-1700 K), and temperature cycling. These data, in concert with density and specific-heat data, yield the thermal conductivities of these materials. The results are discussed in terms of a structural model that has been previously advanced to explain the electronic transport data. Some novel mechanisms for thermal conduction are briefly discussed.

  4. Development and characterisation of a tungsten-fibre reinforced tungsten composite

    International Nuclear Information System (INIS)

    In tungsten-fibre reinforced tungsten, tungsten wire is combined with a tungsten matrix. The outstanding ductility of the fibres and extrinsic mechanisms of energy dissipation lead to an intense toughening. With extensive analytical and experimental investigations a manufacturing method based on chemical vapour infiltration is developed and first material is produced. The toughening mechanisms are shown by means of sophisticated mechanical experiments i.a. X-ray microtomography.

  5. Produktie van cement

    NARCIS (Netherlands)

    Smit JRK; Coenen PWHG; Matthijsen AJCM; LAE; TAUW

    1995-01-01

    This document on cement production has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emission sou

  6. Trapping and release of helium in tungsten

    OpenAIRE

    Lhuillier, Pierre-Emile; Belhabib, Taieb; Desgardin, Pierre; Courtois, Blandine; Sauvage, Thierry; Barthe, Marie-France; Thomann, Anne-Lise; Brault, Pascal; Tessier, Yves

    2011-01-01

    The behavior of tungsten under irradiation and helium implantation is a major stake of the materialrelated issues of fusion reactors. In this perspective the fate of helium in tungsten was studied by mean of several characterization techniques. The aim of this study is to highlight the trapping mechanisms of helium in tungsten and their correlation with implantation-induced defects. Helium was implanted into tungsten at two different energies, 0.32 and 60 keV. The helium was studied as a func...

  7. Structure and properties of the gradient tool materials based on a high-speed steel HS6-5-2 reinforced with WC or VC carbides

    OpenAIRE

    L.A. Dobrzański; A. Kloc-Ptaszna

    2009-01-01

    Purpose: This paper concerns manufacturing and researching a new group of the gradient tool materials, manufactured by a conventional powder metallurgy method, consisting in compacting a powder in a closed die and sintering it.Design/methodology/approach: The materials were obtained by mixing the powders of the HS6-5-2 high-speed steel, tungsten carbide (WC), and vanadium carbide (VC). The mixes were poured one by one into the die, yielding layers with the gradually changing volume ratio of c...

  8. Experimental Study of Stabilized Soil Utilizing Circulating Fluidized Bed Combustion Desulfurization Ash with Carbide Slag and Desulfurization Gypsum

    Directory of Open Access Journals (Sweden)

    Dezhi Shao

    2015-01-01

    Full Text Available This paper discusses the feasibility of preparing soil stabilizer which is circulating fluidized bed combustion ash-based, supplemented with carbide slag and desulfurization gypsum, composed entirely of complete industrial wastes. The results show that CFBC ash has better pozzolanic activity than fly ash. When stabilizer total content is 10% and the ratio of CFBC ash : carbide slag : desulfurization gypsum is 7.2 : 1.8 : 1, compressive strength of stabilized soil can reach the maximum of 2.12 MPa at the age of 28 d of curing. Stabilizer can meet the strength requirements of cement-soil mixing pile composite foundation and cement-soil mixing pile waterproof curtain.

  9. Electron-energy-loss spectroscopy of transition-metal carbides

    International Nuclear Information System (INIS)

    Electron-energy-loss spectroscopy (EELS) was applied to several problems dealing with the transition-metal carbides. First, narrow (200A) precipitates of TiC were identified in a single crystal of titanium diboride. Second, the carbon concentration in individual stacking faults of TaC was determined to be less than in the surrounding matrix, and the implications of this finding for crystal structure and mechanical properties were discussed. Next, thin films of amorphous carbon and TiO were studied with EELS. Experimental cross sections for C and Ti were obtained from these spectra and used for quantitative analysis of a material of known stoichiometry, V6C5 (by assuming V and Ti cross sections equal), and one of unknown stoichiometry, a cemented carbide composed of 1 to 5 μm grains of TiC/sub x/ embedded in a Ni-Mo binder. These experimental cross sections gave a C/V ratio of 0.84, very close to the expected value of 0.833, and a C/Ti ratio of 0.81 for a grain of TiC/sub x/, a reasonable value of x in these materials. Two other methods of determining cross sections were applied: calculated cross sections based on a hydrogenic model gave inaccurate results, perhaps due to the inadequacy of the model for these transition metals; and efficiency factors applied to the Bethe cross section gave reasonable results, but inferior to those from the experimental cross sections

  10. Development of quantitative atomic modeling for tungsten transport study Using LHD plasma with tungsten pellet injection

    International Nuclear Information System (INIS)

    Quantitative tungsten study with reliable atomic modeling is important for successful achievement of ITER and fusion reactors. We have developed tungsten atomic modeling for understanding the tungsten behavior in fusion plasmas. The modeling is applied to the analysis of tungsten spectra observed from currentless plasmas of the Large Helical Device (LHD) with tungsten pellet injection. We found that extreme ultraviolet (EUV) lines of W24+ to W33+ ions are very sensitive to electron temperature (Te) and useful to examine the tungsten behavior in edge plasmas. Based on the first quantitative analysis of measured spatial profile of W44+ ion, the tungsten concentration is determined to be n(W44+)/ne= 1.4x10-4 and the total radiation loss is estimated as ∼4 MW, of which the value is roughly half the total NBI power. (author)

  11. Tribological properties of sputtered tungsten and tungsten nitride thin films

    Institute of Scientific and Technical Information of China (English)

    Wong; K.M.; ShenY.G.; Wong; P.L.

    2001-01-01

    The surface roughness, hardness and tribological properties of tungsten (W) and tung-sten nitride (WNx) thin films prepared by dc magnetron sputtering and reactive magnetron sputter-ing in Ar-N2 gas mixtures have been studied using atomic force microscopy (AFM), nanoindenta-tion measurements and ball-on-disc wear testing. A pronounced surface roughness was observedonly for films under compressive strains. The surface was flat under tension but rough under com-pression. Similar hardness with value about 20 GPa were observed in the W and WNx (x=0.3)films. This is thought to be due to the fact the grains are restricted to a very small size in the coat-ings. The higher coefficients of friction (0.4 for W and 0.9 for WN0.3) suggest that WN0.3 is not theoptimum phase. Finally, discussions are made with tribological test results.

  12. Novel properties of Tungsten ditelluride

    Science.gov (United States)

    Liu, Huimei; National Laboratory of Solid State Microstructures, School of Physics, Collaborative Innovation Cent Collaboration

    Tungsten ditelluride has attracted intense research interest due to the recent discovery of its large unsaturated magnetoresistance up to 60 Tesla. By using density functional theory calculations, we qualitatively reproduced the observed spin texture. Since the spin texture would forbid back scatterings that are directly involved in the resistivity, we suggest that the SOC and the related spin and orbital angular momentum textures may play an important role in the anomalously large magnetoresistance of WTe2. Motivated by the presence of a small, sensitive Fermi surface of 5d electronic orbitals, we also boost the electronic properties by applying a high pressure, and introduce superconductivity successfully.

  13. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  14. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  15. Ultrasonic characterization of microwave joined silicon carbide/silicon carbide

    International Nuclear Information System (INIS)

    High frequency (50--150 MHz), ultrasonic immersion testing has been used to characterize the surface and interfacial joint conditions of microwave bonded, monolithic silicon carbide (SiC) materials. The high resolution ultrasonic C-scan images point to damage accumulation after thermal cycling. Image processing was used to study the effects of the thermal cycling on waveform shape, amplitude and distribution. Such information is useful for concurrently engineering material fabrication processes and suitable nondestructive test procedures

  16. Tympanoplasty with ionomeric cement.

    Science.gov (United States)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  17. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications

  18. Development of tungsten fibre-reinforced tungsten composites towards their use in DEMO—potassium doped tungsten wire

    Science.gov (United States)

    Riesch, J.; Han, Y.; Almanstötter, J.; Coenen, J. W.; Höschen, T.; Jasper, B.; Zhao, P.; Linsmeier, Ch; Neu, R.

    2016-02-01

    For the next step fusion reactor the use of tungsten is inevitable to suppress erosion and allow operation at elevated temperature and high heat loads. Tungsten fibre-reinforced composites overcome the intrinsic brittleness of tungsten and its susceptibility to operation embrittlement and thus allow its use as a structural as well as an armour material. That this concept works in principle has been shown in recent years. In this contribution we present a development approach towards its use in a future fusion reactor. A multilayer approach is needed addressing all composite constituents and manufacturing steps. A huge potential lies in the optimization of the tungsten wire used as fibre. We discuss this aspect and present studies on potassium doped tungsten wire in detail. This wire, utilized in the illumination industry, could be a replacement for the so far used pure tungsten wire due to its superior high temperature properties. In tensile tests the wire showed high strength and ductility up to an annealing temperature of 2200 K. The results show that the use of doped tungsten wire could increase the allowed fabrication temperature and the overall working temperature of the composite itself.

  19. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  20. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  1. Coating of high Z material on silicon carbide by infrared transient-liquid-phase processing

    International Nuclear Information System (INIS)

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) as refractory armor using high power plasma arc lamp at powers up to 23.5 MW/m2. Both W powder and Mo powder were melted and formed coating layers on SiC. The effect of pretreatment (vapor deposition of titanium (Ti), W and Mo and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). A strong W coating was successfully formed. Tungsten vapor deposition and pre-heating at 5.2 MW/m2 made for a refractory layer containing no cracks which propagated into the SiC substrate. This layer was formed without the thick reaction layers (WC and W5Si3) reported in previous studies. Moreover the thinner interface transition layer and armor avoid coefficient of thermal expansion (CTE) mismatch driven failure previously reported. For this study, small WC grains were observed adjacent to interface. Silicon carbide grains and W5Si3 grains were observed within W coating. By contrast, Mo was not formed as well as W due to larger CTE mismatch than that for W and SiC. (author)

  2. Laser micromachining of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Sciti, D.; Bellosi, A. [CNR-IRTEC, Faenza (Italy). Research Inst. for Ceramics Technology

    2002-07-01

    Two different laser processing procedures on silicon carbide are studied: i) surface treatment through a pulsed KrF excimer laser, with the aim of evaluating the surface microstructure modifications and variation the surface roughness in function of the processing parameters. In all the cases, the presence of a thin scale due to melting and solidification, crack formation and surface pores closure were observed. ii) A pulsed CO{sub 2} laser was used to form a micro-holes texture on the surface of silicon carbide. Holes dimensions in the range 80-100 {mu}m were obtained using a laser power of 0.5 kW and pulse duration of 1 ms. The possibility of producing a regular array of microholes was demonstrated. (orig.)

  3. Development of quantitative atomic modeling for tungsten transport study using LHD plasma with tungsten pellet injection

    Science.gov (United States)

    Murakami, I.; Sakaue, H. A.; Suzuki, C.; Kato, D.; Goto, M.; Tamura, N.; Sudo, S.; Morita, S.

    2015-09-01

    Quantitative tungsten study with reliable atomic modeling is important for successful achievement of ITER and fusion reactors. We have developed tungsten atomic modeling for understanding the tungsten behavior in fusion plasmas. The modeling is applied to the analysis of tungsten spectra observed from plasmas of the large helical device (LHD) with tungsten pellet injection. We found that extreme ultraviolet (EUV) emission of W24+ to W33+ ions at 1.5-3.5 nm are sensitive to electron temperature and useful to examine the tungsten behavior in edge plasmas. We can reproduce measured EUV spectra at 1.5-3.5 nm by calculated spectra with the tungsten atomic model and obtain charge state distributions of tungsten ions in LHD plasmas at different temperatures around 1 keV. Our model is applied to calculate the unresolved transition array (UTA) seen at 4.5-7 nm tungsten spectra. We analyze the effect of configuration interaction on population kinetics related to the UTA structure in detail and find the importance of two-electron-one-photon transitions between 4p54dn+1- 4p64dn-14f. Radiation power rate of tungsten due to line emissions is also estimated with the model and is consistent with other models within factor 2.

  4. Selective tungsten deposition: Temperature-programmed studies on silicon, silicon dioxide, and tungsten surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Hindman, G.T.

    1989-01-01

    Selective tungsten chemical vapor deposition (CVD) is a technique which has shown considerable promise for the semiconductor manufacturing industry due to tungsten's physical properties and its ability to be deposited in a spatially selective manner. Routine employment of selective tungsten deposition has been impeded by a lack of knowledge about processes by which selectivity is lost. In order to better understand the cause of selectivity loss and the chemistry of selective tungsten CVD, the interactions of WF{sub 6} on SiO{sub 2}, Si, and W surfaces were studied in ultra high vacuum (UHV) using Temperature Programmed Reaction Spectroscopy. These experiments revealed that WF{sub 6} is capable of reacting with a native oxide surface even at low temperatures. Tungsten oxyfluorides or silicon oxyfluorides desorption signals were not observed from either thick thermal or thin native oxide surfaces. On Si(100) multiple overlapping WF{sub 6} desorption peaks were observed. These chemisorption peaks shifted to higher temperatures with increasing exposure, and are believed to be due to the decomposition of a W-Si-F corrosion layer. Hydrogen did not adsorb on silicon surfaces containing appreciable amounts of tungsten. Tungsten and silicon rapidly interdiffused in tungsten films grown in situ by silicon reduction. Silicon on or in these in situ W films was more reactive than clean, tungsten-free silicon. Experiments on polycrystalline tungsten revealed that WF{sub 6} adsorption is partially irreversible.

  5. Deuterium retention in TiC and TaC doped tungsten at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Zibrov, M., E-mail: mzibrov@gmail.com [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Kashirskoe shosse 31, 115409 Moscow (Russian Federation); Max-Planck-Institut für Plasmaphysik, Boltzmannstraße 2, D-85748 Garching (Germany); Mayer, M.; Gao, L.; Elgeti, S. [Max-Planck-Institut für Plasmaphysik, Boltzmannstraße 2, D-85748 Garching (Germany); Kurishita, H. [International Research Centre for Nuclear Materials Science, IMR, Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Gasparyan, Yu.; Pisarev, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Kashirskoe shosse 31, 115409 Moscow (Russian Federation)

    2015-08-15

    Samples made of tungsten doped either with titanium carbide (W–1.1TiC) or tantalum carbide (W–3.3TaC) were either exposed to D{sub 2} gas at a pressure of 100 kPa at 800–963 K or irradiated by 38 eV/D ions at 800 K. The deuterium (D) inventory in the samples was examined by nuclear reaction analysis and thermal desorption spectroscopy. The D bulk concentration and total retention in W–3.3TaC were comparable in all cases to that in pure polycrystalline W. The D bulk concentration in W–1.1TiC was more than one order of magnitude higher than that in pure W after exposure to D{sub 2} gas, and was also several times higher than that in W–1.1TiC after irradiation at 800 K. It is suggested that D trapping inside the carbide precipitates in W–1.1TiC becomes essential at high temperatures.

  6. Thermally Sprayed Silicon Carbide Coating

    OpenAIRE

    Mubarok, Fahmi

    2014-01-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during elevated temperature atmospheric spraying process. The addition of metal or ceramic binders as a matrix phase is necessary to facilitate the bonding of SiC particles, allowing SiC coatings to be deposited. In the conventional procedure, the matrix phase is added through mechanical mixing or mechanical alloying of the powder constituents, making it difficult to achieve homogeneous distr...

  7. Conduction mechanism in boron carbide

    Science.gov (United States)

    Wood, C.; Emin, D.

    1984-01-01

    Electrical conductivity, Seebeck-coefficient, and Hall-effect measurements have been made on single-phase boron carbides, B(1-x)C(x), in the compositional range from 0.1 to 0.2 X, and between room temperature and 1273 K. The results indicate that the predominant conduction mechanism is small-polaron hopping between carbon atoms at geometrically inequivalent sites.

  8. Sintering behavior of boron carbide

    International Nuclear Information System (INIS)

    Pressureless sintering behavior of boron carbide (B4C) in argon was studied, with change in time and temperature, using carbon as sintering aid. Carbon was added via fenolic resin, acting also as a binder. After isostatic pressing the specimens were sintered in a graphite furnace at 19600C/1h, 21600C/15 minutes and 1h and 22000C/1h. The achieved density was 97% of the theoretical. Some mechanical properties and microstructural aspects have been evaluated. (author)

  9. Microwave sintering of boron carbide composites

    International Nuclear Information System (INIS)

    Boron carbide is an important ceramic material because of its high hardness and low specific gravity. it is used for applications involving impact and wear resistance. The disadvantages of boron carbide materials are difficulty in fabrication and sensitivity to brittle fracture. These problems are significantly reduced by production of cermets based on boron carbide and aluminum or aluminum alloys. Microwave heating of boron carbide materials results in ultrarapid heating and high temperatures. Therefore, a finer microstructure is obtained. The objective of this work was to define a technology that would allow the manufacture of boron carbide ceramics having mechanical properties similar to those exhibited by hot-pressed specimens. microwave heating would be used for the densification step. Mixtures of boron carbide and aluminum were considered for this research because aluminum simultaneously acts as a sintering aid and introduces phases that contribute to toughness enhancement

  10. Advanced microstructure of boron carbide.

    Science.gov (United States)

    Werheit, Helmut; Shalamberidze, Sulkhan

    2012-09-26

    The rhombohedral elementary cell of the complex boron carbide structure is composed of B(12) or B(11)C icosahedra and CBC, CBB or B□B (□, vacancy) linear arrangements, whose shares vary depending on the actual chemical compound. The evaluation of the IR phonon spectra of isotopically pure boron carbide yields the quantitative concentrations of these components within the homogeneity range. The structure formula of B(4.3)C at the carbon-rich limit of the homogeneity range is (B(11)C) (CBC)(0.91) (B□B)(0.09) (□, vacancy); and the actual structure formula of B(13)C(2) is (B(12))(0.5)(B(11)C)(0.5)(CBC)(0.65)(CBB)(0.16) (B□B)(0.19), and deviates fundamentally from (B(12))CBC, predicted by theory to be the energetically most favourable structure of boron carbide. In reality, it is the most distorted structure in the homogeneity range. The spectra of (nat)B(x)C make it evident that boron isotopes are not randomly distributed in the structure. However, doping with 2% silicon brings about a random distribution. PMID:22945740

  11. Silicon carbide as platform for energy applications

    OpenAIRE

    Syväjärvi, Mikael; Jokubavicius, Valdas; Sun, Jianwu; Liu, Xinyu; Løvvik, Ole Martin; Ou, Haiyan; Wellmann, Peter

    2015-01-01

    Silicon carbide is emerging as a novel material for a range of energy and environmental technologies. Previously, silicon carbide was considered as a material mainly for transistor applications. We have initiated the use of silicon carbide material towards optoelectronics in general lighting and solar cells, and further pursue concepts in materials for thermoelectrics, biofuel cells and supercapacitor research proposals. In fact, there are a number of energy applications which can be based on...

  12. Crystallization of nodular cast iron with carbides

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-12-01

    Full Text Available In this paper a crystallization process of nodular cast iron with carbides having a different chemical composition have been presented. It have been found, that an increase of molybdenum above 0,30% causes the ledeburutic carbides crystallization after (γ+ graphite eutectic phase crystallization. When Mo content is lower, these carbides crystallize as a pre-eutectic phase. In this article causes of this effect have been given.

  13. Boron carbide nanolumps on carbon nanotubes

    Science.gov (United States)

    Lao, J. Y.; Li, W. Z.; Wen, J. G.; Ren, Z. F.

    2002-01-01

    Boron carbide nanolumps are formed on the surface of multiwall carbon nanotubes by a solid-state reaction between boron and carbon nanotubes. The reaction is localized so that the integrity of the structure of carbon nanotubes is maintained. Inner layers of multiwall carbon nanotubes are also bonded to boron carbide nanolumps. These multiwall carbon nanotubes with boron carbide nanolumps are expected to be the ideal reinforcing fillers for high-performance composites because of the favorable morphology.

  14. Environmental fate of tungsten from military use

    International Nuclear Information System (INIS)

    This manuscript describes the distribution, fate and transport of tungsten used in training rounds at three small arms ranges at Camp Edwards on the Massachusetts Military Reservation (MMR), USA. Practice with tungsten/nylon rounds began in 2000 subsequent to a 1997 US Environmental Protection Agency ban on training with lead. Training with the tungsten rounds was halted in 2005 because of concerns regarding tungsten's environmental mobility and potential toxicity. This study, therefore, examines how tungsten partitions in the environment when fired on a small arms training range. Soil sampling revealed surface soil concentrations, highest at the berm face, up to 2080 mg/kg. Concentrations decreased rapidly with depth-at least by an order of magnitude by 25 cm. Nonetheless, tungsten concentrations remained above background to at least 150 cm. Pore-water samples from lysimeters installed in berm areas revealed a range of concentrations (< 1-400 mg/L) elevated with respect to background although there was no discernable trend with depth. Groundwater monitoring well samples collected approximately 30 m below ground surface showed tungsten (0.001-0.56 mg/L) attributable to range use

  15. Environmental fate of tungsten from military use

    Energy Technology Data Exchange (ETDEWEB)

    Clausen, Jay L. [Research and Development Center, Cold Regions Research and Engineering Laboratory, 72 Lyme Road, Hanover, New Hampshire, 03755 (United States)], E-mail: Jay.L.Clausen@erdc.usace.army.mil; Korte, Nic [1946 Clover Ct., Grand Junction, Colorado, 81506 (United States)

    2009-04-01

    This manuscript describes the distribution, fate and transport of tungsten used in training rounds at three small arms ranges at Camp Edwards on the Massachusetts Military Reservation (MMR), USA. Practice with tungsten/nylon rounds began in 2000 subsequent to a 1997 US Environmental Protection Agency ban on training with lead. Training with the tungsten rounds was halted in 2005 because of concerns regarding tungsten's environmental mobility and potential toxicity. This study, therefore, examines how tungsten partitions in the environment when fired on a small arms training range. Soil sampling revealed surface soil concentrations, highest at the berm face, up to 2080 mg/kg. Concentrations decreased rapidly with depth-at least by an order of magnitude by 25 cm. Nonetheless, tungsten concentrations remained above background to at least 150 cm. Pore-water samples from lysimeters installed in berm areas revealed a range of concentrations (< 1-400 mg/L) elevated with respect to background although there was no discernable trend with depth. Groundwater monitoring well samples collected approximately 30 m below ground surface showed tungsten (0.001-0.56 mg/L) attributable to range use.

  16. Respiratory Health among Cement Workers in Ethiopia

    OpenAIRE

    Zeleke, Zeyede K.

    2011-01-01

    Background: Little is known on dust exposure and respiratory health among cement cleaners. There are only a few follow-up studies on respiratory health among cement factory workers and also studies on acute effects of cement dust exposure are limited in numbers. Objective: This study aimed at assessing cement dust exposure and adverse respiratory health effects among Ethiopian cement production workers, with particular focus on cement cleaners. Method: The first paper was...

  17. Shock-wave strength properties of boron carbide and silicon carbide

    International Nuclear Information System (INIS)

    Time-resolved velocity interferometry measurements have been made on boron carbide and silicon carbide ceramics to assess dynamic equation-of-state and strength properties of these materials. Hugoniot precursor characteristics, and post-yield shock and release wave properties, indicated markedly different dynamic strength and flow behavior for the two carbides. (orig.)

  18. WC-Co composites produced by sintering tungsten, graphite and cobalt powders using high-current electric pulses

    International Nuclear Information System (INIS)

    The paper presents the results of examination of tungsten carbide sinters produced of a mixture of tungsten, carbon and cobalt powders using the PPS method (Pulse Plasma Sintering), developed at the Faculty of Materials Engineering, Warsaw University of Technology. With the use of powder mixture, the WC-Co composites were produced during a single technological process. The structure of the sinters was examined microscopically and their phase compositions, hardness and densities were determined. The WC-Co composite was produced by subjecting the elemental powders to sintering with high-current electric pulses for the time as short as 480 s, whereas with conventional methods the fabrication time of this composite amounts to several hours. The hardness of composites was 1515HV30 and the density - 15.1 g/cm3. (author)

  19. Methods for producing silicon carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  20. Polytype distribution in circumstellar silicon carbide.

    Science.gov (United States)

    Daulton, T L; Bernatowicz, T J; Lewis, R S; Messenger, S; Stadermann, F J; Amari, S

    2002-06-01

    The inferred crystallographic class of circumstellar silicon carbide based on astronomical infrared spectra is controversial. We have directly determined the polytype distribution of circumstellar SiC from transmission electron microscopy of presolar silicon carbide from the Murchison carbonaceous meteorite. Only two polytypes (of a possible several hundred) were observed: cubic 3C and hexagonal 2H silicon carbide and their intergrowths. We conclude that this structural simplicity is a direct consequence of the low pressures in circumstellar outflows and the corresponding low silicon carbide condensation temperatures. PMID:12052956

  1. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  2. Fabrication and properties of tungsten heavy metal alloys containing 30% to 90% tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Gurwell, W.E.; Nelson, R.G.; Dudder, G.B.; Davis, N.C.

    1984-09-01

    In 1983, Pacific Northwest Laboratory conducted a survey of tungsten heavy metal alloys having lower-than-normal (<90%) tungsten content. The purpose of the work was to develop tougher, more impact-resistant high-density alloys for applications benefitting from improved mechanical properties. Tungsten heavy metal alloys of 30 to 90% tungsten content were fabricated and their mechanical properties measured. Although ultimate strength was essentially independent of tungsten content, lower tungsten-content alloys had lower yield stress, hardness, and density, and decidedly higher elongations and impact energies. Cold work was effective in raising strength and hardness but detrimental to elongation and impact energies. Precipitation hardening and strain aging raised hardness effectively but had less influence on other mechanical properties. 34 figures, 7 tables.

  3. Rapid and direct determination of percentage tungsten in tantalum-10% tungsten alloy by Wavelength Dispersive X-Ray Fluorescence Spectrometry

    International Nuclear Information System (INIS)

    A method for rapid and direct determination of percentage tungsten in tungsten-tantalum alloy by Wavelength Dispersive X-Ray Fluorescence Spectrometry has been developed for the routine determination of tungsten in tantalum-10% tungsten alloy samples. A RSD of < 1% is obtained in the technique. (author)

  4. Combustion of powdery tungsten in pyrotechnic mixtures

    International Nuclear Information System (INIS)

    The basic regularities of tungsten burning (powder 2-5 μm) with oxidizers most typical for pyrotechnics: nitrates, lead and barium peroxides (powder, 2-8 μm) and potassium perchlorate (powder, 2-8 μm) are studied. Dependences of burning rate as a function of pressure and ratio of components are established. It is supposed that tungsten burning in mixtures with the mentioned nitrates is a complex and multistage process the rate of which is determined by tungsten dissolution in nitrate melts. Analysis of burning products using available methods is complex

  5. Tungsten coatings and free standing parts

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Matějíček, Jiří; Mušálek, Radek; Weiss, Z.

    Ostrava : Tanger spol. s r.o, 2013, 1445-1-14445-6. ISBN 978-80-87294-39-0. [METAL 2013 - International Conference on Metallurgy and Materials /22./. Brno (CZ), 15.05.2013-17.05.2013] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : tungsten coatings * tungsten filters * plasma spray ing * shrouding * tungsten plasma spray ing * protection against oxidation Subject RIV: CA - Inorganic Chemistry http://www.metal2013.com/files/proceedings/12/reports/1445.pdf

  6. Structure and properties of the gradient tool materials based on a high-speed steel HS6-5-2 reinforced with WC or VC carbides

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-12-01

    Full Text Available Purpose: This paper concerns manufacturing and researching a new group of the gradient tool materials, manufactured by a conventional powder metallurgy method, consisting in compacting a powder in a closed die and sintering it.Design/methodology/approach: The materials were obtained by mixing the powders of the HS6-5-2 high-speed steel, tungsten carbide (WC, and vanadium carbide (VC. The mixes were poured one by one into the die, yielding layers with the gradually changing volume ratio of carbides within the high-speed steel matrix. Structural research by using the scanning and transmission electron microscopes, x-ray microanalysis and density, hardness and porosity tests, were performed. Structure and hardness of selected materials after heat treatment were also investigated.Findings: On the basis of the results of the research, it was found that it was possible to obtain gradient materials by the powder metallurgy methods, in order to ensure the required properties and structure of the designed material. It was shown that the new sintered graded materials were characterized by a multiphase structure, consisting of ferrite, primary carbides of the high speed steel, of the MC and M6C type, and dependently of the reinforcement phase, of the tungsten carbide WC or the vanadium carbide VC, which were introduced into the material, in the form of powder. Additionally in the structure of the WC-reinforced materials the W2C phase occurs. The gradient tool materials reinforced with the WC carbide were characterized by a higher hardness, and a lower porosity in relation to the materials reinforced with the VC carbide. It was found that the desired structure and properties (density, porosity and hardness had the material containing 25% of the WC carbide in the surface layer, after sintering at the temperature 1210oC, for 30 minutes. The heat treatment application causes a significant increase of the surface layer hardness of the material. The highest

  7. Tungsten Ditelluride: a layered semimetal

    Science.gov (United States)

    Lee, Chia-Hui; Silva, Eduardo Cruz; Calderin, Lazaro; Nguyen, Minh An T.; Hollander, Matthew J.; Bersch, Brian; Mallouk, Thomas E.; Robinson, Joshua A.

    2015-06-01

    Tungsten ditelluride (WTe2) is a transition metal dichalcogenide (TMD) with physical and electronic properties that make it attractive for a variety of electronic applications. Although WTe2 has been studied for decades, its structure and electronic properties have only recently been correctly described. We experimentally and theoretically investigate the structure, dynamics and electronic properties of WTe2, and verify that WTe2 has its minimum energy configuration in a distorted 1T structure (Td structure), which results in metallic-like transport. Our findings unambiguously confirm the metallic nature of WTe2, introduce new information about the Raman modes of Td-WTe2, and demonstrate that Td-WTe2 is readily oxidized via environmental exposure. Finally, these findings confirm that, in its thermodynamically favored Td form, the utilization of WTe2 in electronic device architectures such as field effect transistors may need to be reevaluated.

  8. Characterization of nanometer tungsten powders

    Institute of Scientific and Technical Information of China (English)

    LI Huiqian; LIN Tao; SHAO Huiping; WU Chengyi; GUO Zhimeng; LUO Ji

    2008-01-01

    Three types of tungsten powders were prepared by hydrogen reduction of three precursor powders at low temperature,which were used as samples,and were then characterized by Brunauer-Emmer-Teller (BET) method,scanning electron microscopy (SEM),transmission electronic microscopy (TEM),small angle X-ray scattering (SAXS),and field-emission scanning electron microscopy (FESEM) respectively.The results showed that although BET and SEM could not characterize the particle size of nanometer powders,they were important means of assistance to exclude non-nanometer powders.TEM and FESEM could directly measure the particle size of nanometer powders,but this needs a lot of time,to count the average particle size and particle size distribution.SAXS could not describe the state of agglomeration.By the combination of FESEM and SAXS,the particle size,particle size distribution,and particle shape of nanorneter powders could be preciscly characterized.

  9. Feasibility Study of a Tungsten Wire Reinforced Tungsten Matrix Composite with ZrOx Interfacial Coatings

    OpenAIRE

    Du, J.; Höschen, T.; Rasinski, M.; Wurster, S; Grosinger, W.; You, J-H.

    2007-01-01

    Abstract Brittleness problem imposes a severe restriction on the potential application of tungsten as high-temperature structural material. In this paper, a novel toughening method for tungsten is proposed based on reinforcement by tungsten wires. The underlying toughening mechanism is analogous to that of fiber-reinforced ceramic matrix composites. Strain energy is dissipated by debonding and frictional sliding at engineered fiber/matrix interfaces. To achieve maximum composite to...

  10. Health hazards of cement dust

    International Nuclear Information System (INIS)

    ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

  11. Visible light photoinactivation of bacteria by tungsten oxide nanostructures formed on a tungsten foil

    International Nuclear Information System (INIS)

    Highlights: • Synthesis of tungsten oxide nano/micro-structures on W foils using KOH as a catalyst. • Strong antibacterial activity of tungsten oxide nanorods under visible light irradiation. • Decrease in photoinactivation of bacteria on tungsten oxide nano/micro-rods doped by potassium. - Abstract: Antibacterial activity of tungsten oxide nanorods/microrods were studied against Escherichia coli bacteria under visible light irradiation and in dark. A two-step annealing process at temperatures up to 390 °C and 400–800 °C was applied to synthesize the tungsten oxide nanorods/microrods on tungsten foils using KOH as a catalyst. Annealing the foils at 400 °C in the presence of catalyst resulted in formation of tungsten oxide nanorods (with diameters of 50–90 nm and crystalline phase of WO3) on surface of tungsten foils. By increasing the annealing temperature up to 800 °C, tungsten oxide microrods with K2W6O19 crystalline phase were formed on the foils. The WO3 nanorods showed a strong antibacterial property under visible light irradiation, corresponding to >92% bacterial inactivation within 24 h irradiation at room temperature, while the K2W6O19 microrods formed at 800 °C could inactivate only ∼45% of the bacteria at the same conditions

  12. Visible light photoinactivation of bacteria by tungsten oxide nanostructures formed on a tungsten foil

    Energy Technology Data Exchange (ETDEWEB)

    Ghasempour, Fariba [Plasma Physics Research Centre, Science and Research Branch, Islamic Azad University, P.O. Box 147789-3855, Tehran (Iran, Islamic Republic of); Azimirad, Rouhollah [Department of Physics, Sharif University of Technology, P.O. Box 11155-9161, Tehran (Iran, Islamic Republic of); Amini, Abbas [School of Computing, Engineering and Mathematics, University of Western Sydney, Kingswood, NSW 2751 (Australia); Akhavan, Omid, E-mail: oakhavan@sharif.edu [Department of Physics, Sharif University of Technology, P.O. Box 11155-9161, Tehran (Iran, Islamic Republic of); Institute for Nanoscience and Nanotechnology, Sharif University of Technology, P.O. Box 14588-89694, Tehran (Iran, Islamic Republic of)

    2015-05-30

    Highlights: • Synthesis of tungsten oxide nano/micro-structures on W foils using KOH as a catalyst. • Strong antibacterial activity of tungsten oxide nanorods under visible light irradiation. • Decrease in photoinactivation of bacteria on tungsten oxide nano/micro-rods doped by potassium. - Abstract: Antibacterial activity of tungsten oxide nanorods/microrods were studied against Escherichia coli bacteria under visible light irradiation and in dark. A two-step annealing process at temperatures up to 390 °C and 400–800 °C was applied to synthesize the tungsten oxide nanorods/microrods on tungsten foils using KOH as a catalyst. Annealing the foils at 400 °C in the presence of catalyst resulted in formation of tungsten oxide nanorods (with diameters of 50–90 nm and crystalline phase of WO{sub 3}) on surface of tungsten foils. By increasing the annealing temperature up to 800 °C, tungsten oxide microrods with K{sub 2}W{sub 6}O{sub 19} crystalline phase were formed on the foils. The WO{sub 3} nanorods showed a strong antibacterial property under visible light irradiation, corresponding to >92% bacterial inactivation within 24 h irradiation at room temperature, while the K{sub 2}W{sub 6}O{sub 19} microrods formed at 800 °C could inactivate only ∼45% of the bacteria at the same conditions.

  13. Durable transition-metal-carbide-supported Pt-Ru anodes for direct methanol fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Nishanth, K.G.; Sridhar, P.; Pitchumani, S. [CSIR-Central Electrochemical Research Institute, Madras Unit, CSIR Madras Complex, Chennai (India); Shukla, A.K. [Solid State and Structural Chemistry Unit, Indian Institute of Science, Bangalore (India)

    2012-02-15

    Molybdenum carbide (MoC) and tungsten carbide (WC) are synthesized by direct carbonization method. Pt-Ru catalysts supported on MoC, WC, and Vulcan XC-72R are prepared, and characterized by X-ray diffraction, X-ray photoelectron spectroscopy, and transmission electron microscopy in conjunction with electrochemistry. Electrochemical activities for the catalysts towards methanol electro-oxidation are studied by cyclic voltammetry. All the electro-catalysts are subjected to accelerated durability test (ADT). The electrochemical activity of carbide-supported electro-catalysts towards methanol electro-oxidation is found to be higher than carbon-supported catalysts before and after ADT. The study suggests that Pt-Ru/MoC and Pt-Ru/WC catalysts are more durable than Pt-Ru/C. Direct methanol fuel cells (DMFCs) with Pt-Ru/MoC and Pt-Ru/WC anodes also exhibit higher performance than the DMFC with Pt-Ru/C anode. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  15. Modeling of hydrogen desorption from tungsten surface

    International Nuclear Information System (INIS)

    Hydrogen retention in metallic plasma-facing components is among key-issues for future fusion devices. For tungsten, which has been chosen as divertor material in ITER, hydrogen desorption parameters experimentally measured for fusion-related conditions show large discrepancies. In this paper, we therefore investigate hydrogen recombination and desorption on tungsten surfaces using molecular dynamics simulations and accelerated molecular dynamics simulations to analyze adsorption states, diffusion, hydrogen recombination into molecules, and clustering of hydrogen on tungsten surfaces. The quality of tungsten hydrogen interatomic potential is discussed in the light of MD simulations results, showing that three body interactions in current interatomic potential do not allow to reproduce hydrogen molecular recombination and desorption. Effects of surface hydrogen clustering on hydrogen desorption are analyzed by introducing a kinetic model describing the competition between surface diffusion, clustering and recombination. Different desorption regimes are identified and reproduce some aspects of desorption regimes experimentally observed

  16. Modeling of hydrogen desorption from tungsten surface

    Energy Technology Data Exchange (ETDEWEB)

    Guterl, J., E-mail: jguterl@ucsd.edu [University of California, San Diego, La Jolla, CA 92093 (United States); Smirnov, R.D. [University of California, San Diego, La Jolla, CA 92093 (United States); Krasheninnikov, S.I. [University of California, San Diego, La Jolla, CA 92093 (United States); Nuclear Research National University MEPhI, Moscow 115409 (Russian Federation); Uberuaga, B.; Voter, A.F.; Perez, D. [Los Alamos National Laboratory, Los Alamos, NM 8754 (United States)

    2015-08-15

    Hydrogen retention in metallic plasma-facing components is among key-issues for future fusion devices. For tungsten, which has been chosen as divertor material in ITER, hydrogen desorption parameters experimentally measured for fusion-related conditions show large discrepancies. In this paper, we therefore investigate hydrogen recombination and desorption on tungsten surfaces using molecular dynamics simulations and accelerated molecular dynamics simulations to analyze adsorption states, diffusion, hydrogen recombination into molecules, and clustering of hydrogen on tungsten surfaces. The quality of tungsten hydrogen interatomic potential is discussed in the light of MD simulations results, showing that three body interactions in current interatomic potential do not allow to reproduce hydrogen molecular recombination and desorption. Effects of surface hydrogen clustering on hydrogen desorption are analyzed by introducing a kinetic model describing the competition between surface diffusion, clustering and recombination. Different desorption regimes are identified and reproduce some aspects of desorption regimes experimentally observed.

  17. Nanostructured Tungsten Materials by Chemical Methods

    OpenAIRE

    Wahlberg, Sverker

    2011-01-01

    Tungsten based-materials are used in many different technical fields, particularly in applications requiring good temperature and/or erosion resistance. Nanostructuring of tungsten alloys and composites has the potential to dramatically improve the materials’ properties, enhancing the performance in present applications or enabling totally new possibilities. Nanostructured WC-Co composites have been the focus of researchers and industries for over two decades. New methods for powder fabricati...

  18. Volume-dependent potential approach for tungsten

    International Nuclear Information System (INIS)

    A scheme to produce density-of-states-(DOS)-dependent potentials for d-metals on the basis of the local density approximation calculations is suggested. As an example this scheme is applied to construct a DOS-dependent potential for tungsten. The second moment of the tungsten DOS is calculated. The authors show that the obtained potentials give a good agreement of cohesive properties with the experimental data

  19. Synthesis of full-density nanocrystalline tungsten carbide by reduction of tungstic oxide at room temperature

    International Nuclear Information System (INIS)

    Among the hard alloys, WC alloys find wide industrial applications as tips for cutting tools and wear-resistant parts. Their intrinsic resistance to oxidation and corrosion at high temperatures also makes them desirable as a protective coating for devices at elevated temperatures. In the industrial scale of production, WC is prepared by a direct union of the elements at a temperature of 3,273 to 3,473 K. Accordingly, the high cost of preparation is a disadvantage of this process. Here, the authors report a novel technique for preparing a large amount of WC powder using a simple method. This process is based on mechanical solid-state reduction (MSSR) followed y solid-state reaction (SSR) during room-temperature ball milling (a high energy ball mill, Fritsch P6, was used at a rotation speed of 4.2 s-1) of a mixture of WO3, Mg, and C powders

  20. Combined Photoemission Spectroscopy and Electrochemical Study of a Mixture of (Oxy)carbides as Potential Innovative Supports and Electrocatalysts.

    Science.gov (United States)

    Calvillo, Laura; Valero-Vidal, Carlos; Agnoli, Stefano; Sezen, Hikmet; Rüdiger, Celine; Kunze-Liebhäuser, Julia; Granozzi, Gaetano

    2016-08-01

    Active and stable non-noble metal materials, able to substitute Pt as catalyst or to reduce the Pt amount, are vitally important for the extended commercialization of energy conversion technologies, such as fuel cells and electrolyzers. Here, we report a fundamental study of nonstoichiometric tungsten carbide (WxC) and its interaction with titanium oxycarbide (TiOxCy) under electrochemical working conditions. In particular, the electrochemical activity and stability of the WxC/TiOxCy system toward the ethanol electrooxidation reaction (EOR) and hydrogen evolution reaction (HER) are investigated. The chemical changes caused by the applied potential are established by combining photoemission spectroscopy and electrochemistry. WxC is not active toward the ethanol electrooxidation reaction at room temperature but it is highly stable under these conditions thanks to the formation of a passive thin film on the surface, consisting mainly of WO2 and W2O5, which prevents the full oxidation of WxC. In addition, WxC is able to adsorb ethanol, forming ethoxy groups on the surface, which constitutes the first step for the ethanol oxidation. The interaction between WxC and TiOxCy plays an important role in the electrochemical stability of WxC since specific orientations of the substrate are able to stabilize WxC and prevent its corrosion. The beneficial interaction with the substrate and the specific surface chemistry makes tungsten carbide a good electrocatalyst support or cocatalyst for direct ethanol fuel cells. However, WxC is active toward the HER and chemically stable under hydrogen reduction conditions, since no changes in the chemical composition or dissolution of the film are observed. This makes tungsten carbide a good candidate as electrocatalyst support or cocatalyst for the electrochemical production of hydrogen. PMID:27399154

  1. Boron carbide whiskers produced by vapor deposition

    Science.gov (United States)

    1965-01-01

    Boron carbide whiskers have an excellent combination of properties for use as a reinforcement material. They are produced by vaporizing boron carbide powder and condensing the vapors on a substrate. Certain catalysts promote the growth rate and size of the whiskers.

  2. Ligand sphere conversions in terminal carbide complexes

    DEFF Research Database (Denmark)

    Morsing, Thorbjørn Juul; Reinholdt, Anders; Sauer, Stephan P. A.; Bendix, Jesper

    2016-01-01

    Metathesis is introduced as a preparative route to terminal carbide complexes. The chloride ligands of the terminal carbide complex [RuC(Cl)2(PCy3)2] (RuC) can be exchanged, paving the way for a systematic variation of the ligand sphere. A series of substituted complexes, including the first exam...

  3. Tungsten foil laminate for structural divertor applications – Analyses and characterisation of tungsten foil

    International Nuclear Information System (INIS)

    It has been attempted for several years to synthesise a tungsten material with a low brittle-to-ductile transition temperature and a high fracture toughness that can be used for structural parts. It was shown in our previous work that tungsten foil is ductile at room temperature and that this ductility can be transformed to bulk by synthesising a tungsten laminate. In this work we want to focus on tungsten foil and assess the microstructure as well as the mechanical properties of the foil. The assessment of the microstructure of 0.1 mm tungsten foil will be performed using electron microscopy. It will be shown that the grains of the tungsten foil have a dimension of 0.5 μm × 3 μm × 15 μm and a clear texture in (1 0 0) 〈0 1 1〉. This texture becomes even more pronounced by annealing. Three-point-bending tests with tungsten foil, as-received, will define the barriers: ductile at room temperature and brittle in liquid nitrogen (−196 °C). This shows that the ductility is a thermally activated process. Recrystallised tungsten foil (annealed for 1 h/2700 °C) shows ductile material behaviour at 200 °C. The paper closes with a discussion on the reasons of the ductility of 0.1 mm tungsten foil. These might be the ultra fine grained (UFG) microstructure or, in other words, a nano microstructure (see tungsten foil as-received), the high amount of mobile edge dislocations, and/or the foil effect, which means that dislocations can move to the surface and are annihilated (see tungsten foil recrystallised).

  4. Integration of UV-LIGA Process with Slip Casting for Fabricating Polycarbosilane-Derived Silicon Carbide MEMS

    International Nuclear Information System (INIS)

    In this paper, a new technique for fabricating silicon carbide (Si-C) microelectromechanical systems (MEMS) is described. Slip casting to UV-thick photoresist (SU8) micro mold was carried out for the fabrication of three-dimensional Si-C MEMS parts. Ultrahigh molecular weight polycarbosilane (PCS) was used as the precursor. Si-C nano powder was firstly mixed with a PCS solution, and then the slips were cast into SU8 micro mold fabricated on porous tungsten carbide (WC) plate. Firing at 1273 K was conducted for SU8 evaporation and PCS pyrolysis simultaneously. We have succeeded in producing Si-C ceramics micro gears using the 'μ slip casting' technique.

  5. Integration of UV-LIGA Process with Slip Casting for Fabricating Polycarbosilane-Derived Silicon Carbide MEMS

    Energy Technology Data Exchange (ETDEWEB)

    Namazu, T; Ishikawa, T; Inoue, S [Department of Mechanical and Systems Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2201 (Japan); Hasegawa, Y [R and D Division, ART KAGAKU Co., Ltd., 3135-20, Muramatsu, Tokai-mura, Nakagun, Ibaraki 319-1112 (Japan); Kuroda, K; Takami, Y, E-mail: namazu@eng.u-hyogo.ac.jp [Silver Alloy Co., Ltd., 73-1 Ohuchi, Kasai, Hyogo 675-2455 (Japan)

    2011-10-29

    In this paper, a new technique for fabricating silicon carbide (Si-C) microelectromechanical systems (MEMS) is described. Slip casting to UV-thick photoresist (SU8) micro mold was carried out for the fabrication of three-dimensional Si-C MEMS parts. Ultrahigh molecular weight polycarbosilane (PCS) was used as the precursor. Si-C nano powder was firstly mixed with a PCS solution, and then the slips were cast into SU8 micro mold fabricated on porous tungsten carbide (WC) plate. Firing at 1273 K was conducted for SU8 evaporation and PCS pyrolysis simultaneously. We have succeeded in producing Si-C ceramics micro gears using the '{mu} slip casting' technique.

  6. Processes and applications of silicon carbide nanocomposite fibers

    Science.gov (United States)

    Shin, D. G.; Cho, K. Y.; Jin, E. J.; Riu, D. H.

    2011-10-01

    Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and γ-Al2O3. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200°C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

  7. Processes and applications of silicon carbide nanocomposite fibers

    International Nuclear Information System (INIS)

    Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and γ-Al2O3. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200deg. C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

  8. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  9. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I- and IO3- species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and Eh of cement matrices is reported. (author)

  10. An investigation on gamma attenuation behaviour of titanium diboride reinforced boron carbide-silicon carbide composites

    Science.gov (United States)

    Buyuk, Bulent; Beril Tugrul, A.

    2014-04-01

    In this study, titanium diboride (TiB2) reinforced boron carbide-silicon carbide composites were investigated against Cs-137 and Co-60 gamma radioisotope sources. The composite materials include 70% boron carbide (B4C) and 30% silicon carbide (SiC) by volume. Titanium diboride was reinforced to boron carbide-silicon carbide composites as additive 2% and 4% by volume. Average particle sizes were 3.851 µm and 170 nm for titanium diboride which were reinforced to the boron carbide silicon carbide composites. In the experiments the gamma transmission technique was used to investigate the gamma attenuation properties of the composite materials. Linear and mass attenuation coefficients of the samples were determined. Theoretical mass attenuation coefficients were calculated from XCOM computer code. The experimental results and theoretical results were compared and evaluated with each other. It could be said that increasing the titanium diboride ratio causes higher linear attenuation values against Cs-137 and Co-60 gamma radioisotope sources. In addition decreasing the titanium diboride particle size also increases the linear and mass attenuation properties of the titanium diboride reinforced boron carbide-silicon carbide composites.

  11. Cementing porcelain-fused-to-metal crowns.

    Science.gov (United States)

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  12. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted for...... the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability in...

  13. Atomically Thin Heterostructures Based on Single-Layer Tungsten Diselenide and Graphene

    KAUST Repository

    Lin, Yu-Chuan

    2014-11-10

    Heterogeneous engineering of two-dimensional layered materials, including metallic graphene and semiconducting transition metal dichalcogenides, presents an exciting opportunity to produce highly tunable electronic and optoelectronic systems. In order to engineer pristine layers and their interfaces, epitaxial growth of such heterostructures is required. We report the direct growth of crystalline, monolayer tungsten diselenide (WSe2) on epitaxial graphene (EG) grown from silicon carbide. Raman spectroscopy, photoluminescence, and scanning tunneling microscopy confirm high-quality WSe2 monolayers, whereas transmission electron microscopy shows an atomically sharp interface, and low energy electron diffraction confirms near perfect orientation between WSe2 and EG. Vertical transport measurements across the WSe2/EG heterostructure provides evidence that an additional barrier to carrier transport beyond the expected WSe2/EG band offset exists due to the interlayer gap, which is supported by theoretical local density of states (LDOS) calculations using self-consistent density functional theory (DFT) and nonequilibrium Green\\'s function (NEGF).

  14. Numerical study of the effects of physical parameters on the dynamic fuel retention in tungsten materials

    International Nuclear Information System (INIS)

    Effects of different possible values of physical parameters on the fuel retention in tungsten (W) materials are studied in this work since W is considered as the primary plasma-facing surface material and fuel retention is a critical issue for next-step fusion devices. The upgraded Hydrogen Isotope Inventory Processes Code is used to conduct the study. First, the inventories of hydrogen isotopes (HI) inside W with different possible values of diffusivities and recombination rate coefficients are studied; then the influences of uncertainties in diffusivity, trap concentration, and recombination rate on the effective diffusion are also analyzed. Finally, an illustration of effective diffusion on the permeation and inventory is given. The enhancements of HI permeation flux and inventory in bulk W due to the presence of a carbide WxC layer on the PFS are explained

  15. Study on the Precipitates Formed by Double Glow Plasma Surface Alloying with Tungsten-Molybdenum

    Institute of Scientific and Technical Information of China (English)

    Bin ZHAO; Jiansheng WU; Zhonghou LI; Xiaoping LIU; Zhong XU

    2001-01-01

    Due to the slow cooling rate in the alloying furnace, large amount of brittle precipitates appear in the alloyed layers which are formed by the DGPSA (Double Glow Plasma Surface Alloying)with tungsten-molybdenum. It causes the mechanical properties of the samples to be seriously degraded. Qualitative phase analysis reveals that they are mainly composed of theμ-phase, and a small amount of carbide, M6C. In this paper the microstructure and thermodynamic factors of the precipitates are exhaustively investigated. There are two transformation noses in the isothermal transformation (IT) diagram of the precipitates. As a major object of this work, an effective measure is offered to depress the deposition of the precipitates.

  16. Calcium Aluminate Cement Hydration Model

    Directory of Open Access Journals (Sweden)

    Matusinović, T.

    2011-01-01

    Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

  17. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    OpenAIRE

    Adriana Eštoková; Lenka Palaščáková

    2013-01-01

    The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices) of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in t...

  18. Assessment of the compatibility of wood and plastic with cement for their recycling in cement composites

    OpenAIRE

    Andrade, André De; Caldeira, Fernando

    2010-01-01

    The compatibility between maritime pine wood and cement, and between plastic (LDPE) and cement, was assessed for the recycling of wood and plastic in cement composites. Temperature vs. time profiles of cement setting were registered and compatibility indices were calculated. Results indicate that recycling of plastics in plastic-cement composites does not pose any questions regarding chemical compatibility. However, maritime pine hinders cement setting in some extent. So, in or...

  19. Ductile-Phase-Toughened Tungsten for Plasma-Facing Materials

    Science.gov (United States)

    Cunningham, Kevin Hawkins

    A variety of processing approaches were employed to fabricate ductile-phase-toughened (DPT) tungsten (W) composites. Mechanical testing and analytical modeling were used to guide composite development. This work provides a basis for further development of W composites to be used in structural divertor components of future fusion reactors. W wire was tested in tension, showing significant ductility and strength. Coatings of copper (Cu) or tungsten carbide (WC) were applied to the W wire via electrodeposition and carburization, respectively. Composites were fabricated using spark plasma sintering (SPS) to consolidate W powders together with each type of coated W wire. DPT behavior, e.g. crack arrest and crack bridging, was not observed in three-point bend testing of the sintered composites. A laminate was fabricated by hot pressing W and Cu foils together with W wires, and subsequently tested in tension. This laminate was bonded via hot pressing to thick W plate as a reinforcing layer, and the composite was tested in three-point bending. Crack arrest was observed along with some fiber pullout, but significant transverse cracking in the W plate confounded further fracture toughness analysis. The fracture toughness of thin W plate was measured in three-point bending. W plates were brazed with Cu foils to form a laminate. Crack arrest and crack bridging were observed in three-point bend tests of the laminate, and fracture resistance curves were successfully calculated for this DPT composite. An analytical model of crack bridging was developed using the basis described by Chao in previous work by the group. The model uses the specimen geometry, matrix properties, and the stress-displacement function of a ductile reinforcement ("bridging law") to calculate the fracture resistance curve (R-curve) and load-displacement curve (P-D curve) for any test specimen geometry. The code was also implemented to estimate the bridging law of an arbitrary composite using R-curve data

  20. Correlation between surface damage and mechanical properties at micro- and nanometric length scale for WC-Co hardmetals

    OpenAIRE

    Canals Pou, Alberto María

    2014-01-01

    Cemented carbides (WC-Co) are ceramic-metal composite materials made by hard tungsten carbide particles bonded through a metallic binder matrix, mainly of cobalt. It is a hard material characterized by an exceptional combination of strength, toughness and wear resistance. As result, cemented carbides are first choice materials for cutting tools and wear parts. However, final shaping of these components usually require diamond grinding. During this hard machining, surface integrity may became ...

  1. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    Directory of Open Access Journals (Sweden)

    A. Formisano

    2016-01-01

    Full Text Available Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide are prepared and sintered, with different weight percentages of carbon, in order to form Eta-phase and then analyze how the carbon content influences the wear resistance of the material. This characterization is carried out by abrasive wear tests. The test parameters are chosen considering the working conditions of sandblast nozzles. Additional information is gathered through microscopic observations and the evaluation of hardness and microhardness of the different mixtures. The analyses highlight that there is a limit of carbon content below which bad sintering occurs. Considering the mixtures without these sintering problems, they show a wear resistance depending on the size and distribution of the Eta-phase; moreover, the one with high carbon content deficiency shows the best performance.

  2. Thermal Expansion of Hafnium Carbide

    Science.gov (United States)

    Grisaffe, Salvatore J.

    1960-01-01

    Since hafnium carbide (HfC) has a melting point of 7029 deg. F, it may have many high-temperature applications. A literature search uncovered very little information about the properties of HfC, and so a program was initiated at the Lewis Research Center to determine some of the physical properties of this material. This note presents the results of the thermal expansion investigation. The thermal-expansion measurements were made with a Gaertner dilatation interferometer calibrated to an accuracy of +/- 1 deg. F. This device indicates expansion by the movement of fringes produced by the cancellation and reinforcement of fixed wave-length light rays which are reflected from the surfaces of two parallel quartz glass disks. The test specimens which separate these disks are three small cones, each approximately 0.20 in. high.

  3. Growth of tungsten oxide on carbon nanowalls templates

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hua, E-mail: wanghua@dlou.edu.cn [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); College of Fisheries and Life Science, Dalian Ocean University, Dalian 116023 (China); Su, Yan [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); Chen, Shuo, E-mail: shuochen@dlut.edu.cn [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); Quan, Xie [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China)

    2013-03-15

    Highlights: ► Tungsten oxide deposited on carbon nanowalls by hot filament chemical vapor deposition technique. ► This composite has two-dimensional uniform morphology with a crystalline structure of monoclinic tungsten trioxide. ► Surface photoelectric voltage measurements show that this product has photoresponse properties. - Abstract: In the present work we present a simple approach for coupling tungsten oxide with carbon nanowalls. The two-dimensional carbon nanowalls with open boundaries were grown using plasma enhanced hot filament chemical vapor deposition, and the subsequent tungsten oxide growth was performed in the same equipment by direct heating of a tungsten filament. The tungsten oxide coating is found to have uniform morphology with a crystalline structure of monoclinic tungsten trioxide. Surface photoelectric voltage measurements show that this product has photoresponse properties. The method of synthesis described here provides an operable route to the production of two-dimensional tungsten oxide nanocomposites.

  4. Mathematical Modelling of Process of Fluoration of Metal Tungsten

    Directory of Open Access Journals (Sweden)

    Brendakov Roman V.

    2016-01-01

    Full Text Available Wide use of products from metal tungsten in various branches of a national economy is caused by unique properties of this metal. By means of physical and mathematical modelling of process of receiving gaseous hexafluoride of tungsten it is possible to solve a problem of creation of import-substituting technology of processing of metal tungsten. The fluoride technology of processing of tungsten allows to put various coverings and to make products of tungsten of a various form which can't be received by traditional methods. Fluoride technology of processing of tungsten it is possible to present in the form sequences of two processes, process of fluorination of metal tungsten and process of restoration of fluorides of tungsten hydrogen.

  5. Process for the recovery of tungsten in a pure form from tungsten-containing materials

    International Nuclear Information System (INIS)

    A process is described for the recovery of tungsten from tungsten-containing materials which comprises the steps of (i) admixing the tungsten-containing material with a melt at a temperature of between 6800C and 7500C. The melt consists of a salt selected from the group consisting of sodium nitrate, sodium nitrite and mixtures thereof in a substantially stoichiometrical amount to the tungsten constituent of the tungsten-containing material. This is done to disintegrate the tungsten-containing material and to form sodium tungstate, cooling the melt, and leaching the cooled melt with water to obtain an aqueous solution of sodium tungstate; (ii) admixing a solution of calcium chloride with the aqueous solution of sodium tungstate at a temperature of between 400C and 950C to form a calcium tungstate precipitate and separating the calcium tungstate; (iii) admixing the calcium tungstate with a preheated concentrated hydrochloric acid solution to form a tungstic acid precipitate and a CaCl/sub 2/ solution having a concentration of between 80 g/l and 180 g/l free HCl and separating the tungstic acid precipitate and obtaining tungstic acid which is substantially free of calcium ions, and (iv) calcining the tungstic acid to convert it to tungstic oxide and reducing the tungstic oxide to form metallic tungsten

  6. Manufacture and properties of fluoride cement

    Science.gov (United States)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  7. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  8. Low pH Cements

    International Nuclear Information System (INIS)

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  9. Principles of the alloying of tungsten and development of the manufacturing technology for the tungsten alloys

    International Nuclear Information System (INIS)

    Tungsten alloys (Tm = 3410 oC) are intended for service in reducing and neutral media or in vacuum at temperatures and loads that are too high to be suitable for alloys based on more low-melting metals. The disadvantage of tungsten as bcc transition metal of IV group is its susceptibility to cold brittleness (low plasticity at temperatures below the ductile-brittle transition temperature Td/b). The aim of the present work was to develop the principle of the design of tungsten-based structural alloys and their manufacturing and treatment processes providing the production of high-strength high-temperature tungsten-based materials having a satisfactory low-temperature plasticity and workability both in thin sections and in large-scale articles. To achieve this goal, it was necessary to solve the following problems: 1. to elaborate the methods controlling the cold brittleness of tungsten with allowance for the factors responsible for this damage and with reference to the production method; 2. to elaborate the methods improving strength and high-temperature strength with allowance for the acceleration of diffusion processes in bcc metals at temperatures above 0.6 Tm and for the absence of 'more sluggish' alloying elements (AE) than the most refractory metal tungsten; 3. to elaborate the methods of the uniform distribution of AE and strengthening phases in conventionally melted or powder tungsten alloys for the stabilization of required phase composition and structural state and the required combination of the properties of tungsten-based materials; 4. to elaborate the possibility and reasonability to use one ore another type of alloying and microstructure formation upon the manufacturing and thermoplastic treatment with reference to the type and destination of semiproducts or articles produced from tungsten-based alloys or composites. (author)

  10. Bibliographic study on the recovery tungsten

    International Nuclear Information System (INIS)

    Because of the importance of tungsten as a metal and its availability in Algerian ores, many prospective missions have been organized in the hoggar region since the country has recovered its independence and autonomy in order to extract the metal. The tungsten ores which are found in the hoggar are essentially composed of wolframite. With a 100000 tons per year as a production rate and a content of W03 + Sn very rarely greater than 1% the hoggar occupies a honorrable place among the regions which are well know throughout the world to produce tungsten. The are valorization technique which has been developed is mainly a gravimetric in humid media. It consists of a local preconcentration giving birth to a preconcentrated sample that is afterwards transferred to and dealt with a central plant where the final product is obtained

  11. TPV Systems with Solar Powered Tungsten Emitters

    International Nuclear Information System (INIS)

    A solar TPV generator development and characterization are presented. A double stage sunlight concentrator ensures 4600x concentration ratio. TPV modules based on tungsten emitters and GaSb cells were designed, fabricated and tested at indoor and outdoor conditions. The performance of tungsten emitter under concentrated solar radiation was analyzed. Emitter temperatures in the range of 1400-2000 K were measured, depending on the emitter size. The light distribution in the module has been characterized, 1x1 cm GaSb TPV cells were fabricated with the use of the Zn-diffusion and LPE technologies. The cell efficiency of 19% under illumination by a tungsten emitter (27% under spectra cut-off at λ > 1820 nm) heated up to 1900-2000 K had been derived from experimentally measured PV parameters. The series connection of PV cells was ensured by the use of BeO ceramics. The possibilities of system performance improvement are discussed

  12. Element 74, the Wolfram Versus Tungsten Controversy

    Energy Technology Data Exchange (ETDEWEB)

    Holden,N.E.

    2008-08-11

    Two and a quarter centuries ago, a heavy mineral ore was found which was thought to contain a new chemical element called heavy stone (or tungsten in Swedish). A few years later, the metal was separated from its oxide and the new element (Z=74) was called wolfram. Over the years since that time, both the names wolfram and tungsten were attached to this element in various countries. Sixty years ago, IUPAC chose wolfram as the official name for the element. A few years later, under pressure from the press in the USA, the alternative name tungsten was also allowed by IUPAC. Now the original, official name 'wolfram' has been deleted by IUPAC as one of the two alternate names for the element. The history of this controversy is described here.

  13. Electroextraction of boron from boron carbide scrap

    Energy Technology Data Exchange (ETDEWEB)

    Jain, Ashish [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Anthonysamy, S., E-mail: sas@igcar.gov.in [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ghosh, C. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ravindran, T.R. [Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Divakar, R.; Mohandas, E. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India)

    2013-10-15

    Studies were carried out to extract elemental boron from boron carbide scrap. The physicochemical nature of boron obtained through this process was examined by characterizing its chemical purity, specific surface area, size distribution of particles and X-ray crystallite size. The microstructural characteristics of the extracted boron powder were analyzed by using scanning electron microscopy and transmission electron microscopy. Raman spectroscopic examination of boron powder was also carried out to determine its crystalline form. Oxygen and carbon were found to be the major impurities in boron. Boron powder of purity ∼ 92 wt. % could be produced by the electroextraction process developed in this study. Optimized method could be used for the recovery of enriched boron ({sup 10}B > 20 at. %) from boron carbide scrap generated during the production of boron carbide. - Highlights: • Recovery of {sup 10}B from nuclear grade boron carbide scrap • Development of process flow sheet • Physicochemical characterization of electroextracted boron • Microscopic examination of electroextracted boron.

  14. Vanadium carbide coatings: deposition process and properties

    International Nuclear Information System (INIS)

    Vanadium carbide coatings on carbon and alloyed steels were produced by the method of diffusion saturation from the borax melt. Thickness of the vanadium carbide layer was 5-15 μm, depending upon the steel grade and diffusion saturation parameters. Microhardness was 20000-28000 MPa and wear resistance of the coatings under conditions of end face friction without lubrication against a mating body of WC-2Co was 15-20 times as high as that of boride coatings. Vanadium carbide coatings can operate in air at a temperature of up to 400 oC. They improve fatigue strength of carbon steels and decrease the rate of corrosion in sea and fresh water and in acid solutions. The use of vanadium carbide coatings for hardening of various types of tools, including cutting tools, allows their service life to be extended by a factor of 3 to 30. (author)

  15. Stabilization of boron carbide via silicon doping.

    Science.gov (United States)

    Proctor, J E; Bhakhri, V; Hao, R; Prior, T J; Scheler, T; Gregoryanz, E; Chhowalla, M; Giulani, F

    2015-01-14

    Boron carbide is one of the lightest and hardest ceramics, but its applications are limited by its poor stability against a partial phase separation into separate boron and carbon. Phase separation is observed under high non-hydrostatic stress (both static and dynamic), resulting in amorphization. The phase separation is thought to occur in just one of the many naturally occurring polytypes in the material, and this raises the possibility of doping the boron carbide to eliminate this polytype. In this work, we have synthesized boron carbide doped with silicon. We have conducted a series of characterizations (transmission electron microscopy, scanning electron microscopy, Raman spectroscopy and x-ray diffraction) on pure and silicon-doped boron carbide following static compression to 50 GPa non-hydrostatic pressure. We find that the level of amorphization under static non-hydrostatic pressure is drastically reduced by the silicon doping. PMID:25427850

  16. Electroextraction of boron from boron carbide scrap

    International Nuclear Information System (INIS)

    Studies were carried out to extract elemental boron from boron carbide scrap. The physicochemical nature of boron obtained through this process was examined by characterizing its chemical purity, specific surface area, size distribution of particles and X-ray crystallite size. The microstructural characteristics of the extracted boron powder were analyzed by using scanning electron microscopy and transmission electron microscopy. Raman spectroscopic examination of boron powder was also carried out to determine its crystalline form. Oxygen and carbon were found to be the major impurities in boron. Boron powder of purity ∼ 92 wt. % could be produced by the electroextraction process developed in this study. Optimized method could be used for the recovery of enriched boron (10B > 20 at. %) from boron carbide scrap generated during the production of boron carbide. - Highlights: • Recovery of 10B from nuclear grade boron carbide scrap • Development of process flow sheet • Physicochemical characterization of electroextracted boron • Microscopic examination of electroextracted boron

  17. Ni doping of semiconducting boron carbide

    International Nuclear Information System (INIS)

    The wide band gap, temperature stability, high resistivity, and robustness of semiconducting boron carbide make it an attractive material for device applications. Undoped boron carbide is p type; Ni acts as a n-type dopant. Here we present the results of controlled doping of boron carbide with Ni on thin film samples grown using plasma enhanced chemical vapor deposition. The change in the dopant concentration within the thin film as a function of the dopant flow rate in the precursor gas mixture was confirmed by x-ray photoelectron spectroscopy measurements; with increasing dopant concentration, current-voltage (I-V) curves clearly establish the trend from p-type to n-type boron carbide.

  18. High temperature thermoelectric properties of boron carbide

    International Nuclear Information System (INIS)

    Boron carbides are refractory solids with potential for application as very high temperature p-type thermoelectrics in power conversion applications. The thermoelectric properties of boron carbides are unconventional. In particular, the electrical conductivity is consistent with the thermally activated hopping of a high density (∼1021/cm3) of bipolarons; the Seebeck coefficient is anomalously large and increases with increasing temperature; and the thermal conductivity is surprisingly low. In this paper, these unusual properties and their relationship to the unusual structure and bonding present in boron carbides are reviewed. Finally, the potential for utilization of boron carbides at very high temperatures (up to 2200 degrees C) and for preparing n-type materials is discussed

  19. Stabilization of boron carbide via silicon doping

    Science.gov (United States)

    Proctor, J. E.; Bhakhri, V.; Hao, R.; Prior, T. J.; Scheler, T.; Gregoryanz, E.; Chhowalla, M.; Giulani, F.

    2015-01-01

    Boron carbide is one of the lightest and hardest ceramics, but its applications are limited by its poor stability against a partial phase separation into separate boron and carbon. Phase separation is observed under high non-hydrostatic stress (both static and dynamic), resulting in amorphization. The phase separation is thought to occur in just one of the many naturally occurring polytypes in the material, and this raises the possibility of doping the boron carbide to eliminate this polytype. In this work, we have synthesized boron carbide doped with silicon. We have conducted a series of characterizations (transmission electron microscopy, scanning electron microscopy, Raman spectroscopy and x-ray diffraction) on pure and silicon-doped boron carbide following static compression to 50 GPa non-hydrostatic pressure. We find that the level of amorphization under static non-hydrostatic pressure is drastically reduced by the silicon doping.

  20. The effects of chemical oxide on the deposition of tungsten by the silicon reduction of tungsten hexaflouride

    International Nuclear Information System (INIS)

    The effects of thin (chemical) oxide grown during the chemical cleaning of silicon wafers on the silicon reduction of tungsten hexaflouride have been investigated. Unlike tungsten deposition on samples without the chemical oxide, deposition thickness on those with the chemical oxide was found to be substantially thicker. Inspection by cross sectional SEM and TEM revealed the existence of micro-channels penetrating the tungsten film, reaching all the way from the surface of the film to the tungsten/silicon interface. These channels enable tungsten hexaflouride to reach the substrate, thus causing unlimited tungsten growth. Because the silicon surface participates directly in the reaction, it should be expected that the reaction itself be influenced by the chemical treatment of the surface prior to tungsten deposition. Under certain deposition conditions, and for properly prepared silicon surfaces, silicon reduction is known to result in self limiting tungsten deposition

  1. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    Science.gov (United States)

    Waanders, Daan; Janssen, Dennis; Mann, Kenneth A; Verdonschot, Nico

    2010-11-16

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect the mechanical response of the cement-bone interface at various load levels in terms of plastic displacement and crack formation. Two FEA models were created, which were based on micro-computed tomography data of two physical cement-bone interface specimens. These models were subjected to tensile fatigue loads with four different magnitudes. Three deformation modes of the cement were considered: 'only creep', 'only damage' or 'creep and damage'. The interfacial plastic deformation, the crack reduction as a result of creep and the interfacial stresses in the bone were monitored. The results demonstrate that, although some models failed early, the majority of plastic displacement was caused by fatigue damage, rather than cement creep. However, cement creep does decrease the crack formation in the cement up to 20%. Finally, while cement creep hardly influences the stress levels in the bone, fatigue damage of the cement considerably increases the stress levels in the bone. We conclude that at low load levels the plastic displacement is mainly caused by creep. At moderate to high load levels, however, the plastic displacement is dominated by fatigue damage and is hardly affected by creep, although creep reduced the number of cracks in moderate to high load region. PMID:20692663

  2. Ultra-broad band absorber made by tungsten and aluminium

    Science.gov (United States)

    Wang, Wei; Zhao, Ding; Li, Qiang; Qiu, Min

    2016-01-01

    A broadband absorber comprising tungsten cubic arrays, a alumina layer and a tungsten film, is numerically and experimentally investigated, which exhibits near-unity absorption of visible and near-infrared light from 400 nm to 1150 nm. Benefiting from high melting points of tungsten and alumina, this device has great application potential in solar cells and thermal emission.

  3. Extraction of tungsten from bicarbonate solutions by MTAA salts

    International Nuclear Information System (INIS)

    Results are presented on investigations of tungsten extraction from bicarbonate reextracts prepared during reprocessing of carbonate solutions of autoclave-carbonate leaching of mineral raw material and so through ammonium reextraction of polymeric tungsten compounds with preparation of concentrated by tungsten reextracts for separation of conditioned ammonium paratungstate. Variants of proposed technological scheme are discussed

  4. Cementation of Loose Sand Particles based on Bio-cement

    Institute of Scientific and Technical Information of China (English)

    RONG Hui; QIAN Chunxiang

    2014-01-01

    Loose sand particles could be cemented to sandstone by bio-cement (microbial induced magnesium carbonate). The bio-sandstone was firstly prepared, and then the compressive strength and the porosity of the sandstone cemented by microbial induced magnesium carbonate were tested to characterize the cementation effectiveness. In addition, the formed mineral composition and the microstructure of bio-sandstone were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The experimental results show that the feasibility of binding loose sand particles using microbial induced magnesium carbonate precipitation is available and the acquired compressive strength of bio-sandstone can be excellent at certain ages. Moreover, the compressive strength and the porosity could be improved with the increase of microbial induced magnesium carbonate content. XRD results indicate that the morphology of magnesium carbonate induced by microbe appears as needles and SEM results show that the cementation of loose sand particles to sandstone mainly relies on the microbial induced formation of magnesium carbonate precipitation around individual particles and at particle-particle contacts.

  5. Tungsten potentiodynamic behaviour in sulfuric acid solutions

    International Nuclear Information System (INIS)

    The behaviour of a tungsten electrode to cyclic voltametry as a perturbation technique was studied. Tests were carried out in 1M H2SO4 (25.0 + - 0.2)0C and using a three electrode conventional cell. The electrode potential was measured in relation to a saturated calomel electrode connected to a Luggin capillary. The working electrode consisted of a tungsten wire, of spectroscopic purity, having 0.6 cm2 geometric area and a platinum counter-electrode. Considerations about the conditions and feasibility of using such an electrode for electrochemical and electrocatalytic studied are made. (C.L.B.)

  6. Microstructural evolution of tungsten oxide thin films

    International Nuclear Information System (INIS)

    Tungsten oxide thin films are of great interest due to their promising applications in various optoelectronic thin film devices. We have investigated the microstructural evolution of tungsten oxide thin films grown by DC magnetron sputtering on silicon substrate. The structural characterization and surface morphology were carried out using X-ray diffraction and Scanning Electron Microscopy (SEM). The as deposited films were amorphous, where as, the films annealed above 400 deg. were crystalline. In order to explain the microstructural changes due to annealing, we have proposed a 'instability wheel' model for the evolution of the microstructure. This model explains the transformation of mater into various geometries within them selves, followed by external perturbation.

  7. Bainitic chromium-tungsten steels with 3 pct chromium

    International Nuclear Information System (INIS)

    Previous work on 3Cr-1.5MoV (nominally Fe-3Cr-2.5Mo-0.25V-0.1C), 2.25Cr-2W (Fe-2.25Cr-2W-0.1C), and 2.25Cr-2WV (Fe-2.25Cr-2W-0.25V-0.1C) steels indicated that the impact toughness of these steels depended on the microstructure of the bainite formed during continuous cooling from the austenization temperature. Microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of nonclassical microstructures were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2.25Cr-2W and 2.25Cr-2WV steel compositions to increase their hardenability. Charpy testing indicated that the new 3Cr-W and 3Cr-WV steels had improved impact toughness, as demonstrated by lower ductile-brittle transition temperatures and higher upper-shelf energies. This improvement occurred with less tempering than was necessary to achieve similar toughness for the 2.25Cr steels and for high-chromium (9 to 12 pct Cr) Cr-W and Cr-Mo steels

  8. Modelling Precipitation of Carbides in Martensitic Steels

    OpenAIRE

    Yamasaki, Shingo

    2004-01-01

    The purpose of this work was to model carbide precipitation in steels of a quaternary system which includes two substitutional elements. The work focuses on secondary hardening steels which are used for high-strength components, where hydrogen embrittlement is one of the major factors responsible for failure. It is believed that carbide particles can act as hydrogen trapping sites, thus reducing the risk of embrittlement. The thesis begins with a review of the physical metallurgy of secondary...

  9. Ultrarapid microwave synthesis of superconducting refractory carbides

    International Nuclear Information System (INIS)

    Nb1-xTaxC Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; Tc correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  10. Micro/nano composited tungsten material and its high thermal loading behavior

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Jinglian, E-mail: fjl@csu.edu.cn; Han, Yong; Li, Pengfei; Sun, Zhiyu; Zhou, Qiang

    2014-12-15

    Tungsten (W) is considered as promising candidate material for plasma facing components (PFCs) in future fusion reactors attributing to its many excellent properties. Current commercial pure tungsten material in accordance with the ITER specification can well fulfil the performance requirements, however, it has defects such as coarse grains, high ductile–brittle transition temperature (DBTT) and relatively low recrystallization temperature compared with its using temperature, which cannot meet the harsh wall loading requirement of future fusion reactor. Grain refinement has been reported to be effective in improving the thermophysical and mechanical properties of W. In this work, rare earth oxide (Y{sub 2}O{sub 3}/La{sub 2}O{sub 3}) and carbides (TiC/ZrC) were used as dispersion phases to refine W grains, and micro/nano composite technology with a process of “sol gel – heterogeneous precipitation – spray drying – hydrogen reduction – ordinary consolidation sintering” was invented to introduce these second-phase particles uniformly dispersed into W grains and grain-boundaries. Via this technology, fine-grain W materials with near-full density and relatively high mechanical properties compared with traditional pure W material were manufactured. Preliminary transient high-heat flux tests were performed to evaluate the thermal response under plasma disruption conditions, and the results show that the W materials prepared by micro/nano composite technology can endure high-heat flux of 200 MW/m{sup 2} (5 ms)

  11. Micro/nano composited tungsten material and its high thermal loading behavior

    International Nuclear Information System (INIS)

    Tungsten (W) is considered as promising candidate material for plasma facing components (PFCs) in future fusion reactors attributing to its many excellent properties. Current commercial pure tungsten material in accordance with the ITER specification can well fulfil the performance requirements, however, it has defects such as coarse grains, high ductile–brittle transition temperature (DBTT) and relatively low recrystallization temperature compared with its using temperature, which cannot meet the harsh wall loading requirement of future fusion reactor. Grain refinement has been reported to be effective in improving the thermophysical and mechanical properties of W. In this work, rare earth oxide (Y2O3/La2O3) and carbides (TiC/ZrC) were used as dispersion phases to refine W grains, and micro/nano composite technology with a process of “sol gel – heterogeneous precipitation – spray drying – hydrogen reduction – ordinary consolidation sintering” was invented to introduce these second-phase particles uniformly dispersed into W grains and grain-boundaries. Via this technology, fine-grain W materials with near-full density and relatively high mechanical properties compared with traditional pure W material were manufactured. Preliminary transient high-heat flux tests were performed to evaluate the thermal response under plasma disruption conditions, and the results show that the W materials prepared by micro/nano composite technology can endure high-heat flux of 200 MW/m2 (5 ms)

  12. Process optimization for diffusion bonding of tungsten with EUROFER97 using a vanadium interlayer

    International Nuclear Information System (INIS)

    Solid-state diffusion bonding is a selected joining technology to bond divertor components consisting of tungsten and EUROFER97 for application in fusion power plants. Due to the large mismatch in their coefficient of thermal expansions, which leads to serious thermally induced residual stresses after bonding, a thin vanadium plate is introduced as an interlayer. However, the diffusion of carbon originated from EUROFER97 in the vanadium interlayer during the bonding process can form a vanadium carbide layer, which has detrimental influences on the mechanical properties of the joint. For optimal bonding results, the thickness of this layer and the residual stresses has to be decreased sufficiently without a significant reduction of material transport especially at the vanadium/tungsten interface, which can be achieved by varying the diffusion bonding temperature and duration. The investigation results show that at a sufficiently low bonding temperature of 700 °C and a bonding duration of 4 h, the joint reaches a reasonable high ductility and toughness especially at elevated test temperature of 550 °C with elongation to fracture of 20% and mean absorbed Charpy impact energy of 2 J (using miniaturized Charpy impact specimens). The strength of the bonded materials is about 332 MPa at RT and 291 MPa at 550 °C. Furthermore, a low bonding temperature of 700 °C can also help to avoid the grain coarsening and the alteration of the grain structure especially of the EUROFER97 close to the bond interface

  13. Process optimization for diffusion bonding of tungsten with EUROFER97 using a vanadium interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Basuki, Widodo Widjaja; Aktaa, Jarir

    2015-04-15

    Solid-state diffusion bonding is a selected joining technology to bond divertor components consisting of tungsten and EUROFER97 for application in fusion power plants. Due to the large mismatch in their coefficient of thermal expansions, which leads to serious thermally induced residual stresses after bonding, a thin vanadium plate is introduced as an interlayer. However, the diffusion of carbon originated from EUROFER97 in the vanadium interlayer during the bonding process can form a vanadium carbide layer, which has detrimental influences on the mechanical properties of the joint. For optimal bonding results, the thickness of this layer and the residual stresses has to be decreased sufficiently without a significant reduction of material transport especially at the vanadium/tungsten interface, which can be achieved by varying the diffusion bonding temperature and duration. The investigation results show that at a sufficiently low bonding temperature of 700 °C and a bonding duration of 4 h, the joint reaches a reasonable high ductility and toughness especially at elevated test temperature of 550 °C with elongation to fracture of 20% and mean absorbed Charpy impact energy of 2 J (using miniaturized Charpy impact specimens). The strength of the bonded materials is about 332 MPa at RT and 291 MPa at 550 °C. Furthermore, a low bonding temperature of 700 °C can also help to avoid the grain coarsening and the alteration of the grain structure especially of the EUROFER97 close to the bond interface.

  14. Changes of composition and microstructure of joint interface of tungsten coated carbon by high heat flux

    International Nuclear Information System (INIS)

    Tungsten coatings of 0.5 and 1 mm thickness were successfully deposited by the vacuum plasma spraying (VPS) technique on carbon/carbon fiber composite (CFC), CX-2002U and isotropic fine grained graphite, IG-430U. High heat flux experiments by irradiation of electron beam with uniform profile were performed on the coated samples in order to prove the suitability and load limit of such coating materials. The cross-sectional composition and structure of the interface of VPS-W and carbon material samples were investigated. Compositional analyses showed that the Re/W multi-layer acts as diffusion barrier for carbon and suppresses tungsten carbide formation in the VPS-W layer at high temperature about 1300 deg. C. Microstructure of the joint interface of the sample changed in the case of a peak temperature of about 2800 deg. C. The multi-layer structure completely disappeared and compositional distribution was almost uniform in the interface of the sample after melting and resolidification. The diffusion barrier for carbon is not expected to act in this stage

  15. Reinforcements affect mechanical properties and wear behaviors of WC clad layer by gas tungsten arc welding

    International Nuclear Information System (INIS)

    Highlights: ► WC particles react completely with the steel matrix during the GTAW process. ► The same specimen has different morphologies under the SEM and OM. ► The evolution of this microstructure is proposed. ► Fe3W3C and M7C3 phases clearly affected the hardness and wear performance. -- Abstract: This work deals with the surface analysis, mechanical properties and wear performances of the clad layer, which is made from tungsten carbide (WC) powders on SKD61 die steel by the gas tungsten arc welding method. According to the experimental results, due to the high hardness and elastic modulus reinforcements (Fe3W3C and M7C3) existing in the WC clad layer, the WC clad specimen has excellent wear performance at different sliding speeds. According to the wear analysis, wear behaviors of the WC clad layer are two-body abrasion and oxidation wear. In addition, oxidation wear dominates the wear behaviors of the SKD61 die steel specimen at different sliding speeds.

  16. Dilatometric analysis on shrinkage behavior during non-isothermal sintering of nanocrystalline tungsten mechanically alloyed with molybdenum

    Energy Technology Data Exchange (ETDEWEB)

    Srivastav, Ajeet K., E-mail: ajeetshri@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Murty, B.S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Alloying with Mo reduces the WC contamination during milling. Black-Right-Pointing-Pointer Kirkendall effect assisted enhanced diffusion influences the densification of W-Mo alloys Black-Right-Pointing-Pointer Densification kinetics improved with Mo alloying in nanocrystalline tungsten. Black-Right-Pointing-Pointer Densification starts with Mo diffusion and later W and Mo both diffuse along the grain boundaries. - Abstract: The paper attempts to study the shrinkage behavior of nanocrystalline tungsten mechanically alloyed with molybdenum (5, 10, 15 and 20 wt.%). The dilatometric analysis was performed by Setsys Evolution TMA (ambient to 1600 Degree-Sign C) using constant heating rate (CHR) method. The significant improvement in shrinkage with alloying of molybdenum is attributed to reduced grain size, lowered tungsten carbide contamination and enhanced diffusion kinetics. The initial stage sintering kinetics of W-20Mo alloy has been investigated. The densification starts with Mo diffusion (calculated activation energy = 128 kJ/mol) and proceeds with the diffusion of both along the grain boundaries (calculated activation energy = 307 {+-} 1 kJ/mol).

  17. Durability of the AD1 alloy reinforced by boron and silicon carbide filaments

    International Nuclear Information System (INIS)

    The effect of ageing at high temperature on the structure of Al-B and Al-SiC composites has been studied. The composites consist of the AD1 aluminium alloy matrix reinforced by boron or silicon carbide fibres precipitated on tungsten threads. Long-term strength tests at 400 deg C were carried out, and the mechanism of crack generation and propagation in boron fibres was investigated. The long-term strength of the AD1-SiC composite was found to be 9.5 kg/mm2, and that of the AD1-B composite 15 kg/mm2. These strengths are respectively 16.5 and 26.3 times higher than those of the non-reinforced AD1 alloy

  18. Seepage/Cement Interactions

    International Nuclear Information System (INIS)

    The Development Plan (CRWMS M andO 1999a) pertaining to this task defines the work scopes and objectives for development of various submodels for the Physical and Chemical Environment Abstraction Model for TSPA-LA. The Development Plan (CRWMS M andO 1999a) for this specific task establishes that an evaluation be performed of the chemical reactions between seepage that has entered the drift and concrete which might be used in the repository emplacement drifts. The Development Plan (CRWMS M andO 1999a) then states that the potential effects of these water/grout reactions on chemical conditions in the drift be assessed factoring in the influence of carbonation and the relatively small amount of grout. This task is also directed at: (1) developing a conceptualization of important cement/seepage interactions and potential impacts on EBS performance, (2) performing a screening analysis to assess the importance of cement/seepage interactions. As the work progresses and evolves on other studies, specifically the Engineered Barrier System: Physical and Chemical Environment (P andCE) Model (in progress), many of the issues associated with items 1 and 2, above, will be assessed. Such issues include: (1) Describing the mineralogy of the specified cementitious grout and its evolution over time. (2) Describing the composition of the water before contacting the grout. (3) Developing reasonable upper-bound estimates for the composition of water contacting grout, emphasizing pH and concentrations for anions such as sulfate. (4) Evaluating the equilibration of cement-influenced water with backfill and gas-phase CO2. (5) Developing reasonable-bound estimates for flow rate of affected water into the drift. The concept of estimating an ''upper-bound'' range for reaction between the grout and the seepage, particularly in terms of pH is based on equilibrium being established between the seepage and the grout. For example, this analysis can be based on equilibrium being established as

  19. Aluminum-tungsten fiber composites with cylindrical geometry and controlled architecture of tungsten reinforcement

    OpenAIRE

    Lucchese, Carl Joesph

    2010-01-01

    A aluminum matrix-W rod/wire structural material in support of DARPA initiative BAA 08-23 was developed and its density and mechanical strength ascertained, both being part of the DARPA matrices. Aluminum tubes and four 90 degree cross-ply tungsten fiber layers were arranged such that under extreme static pressure conditions the aluminum would viscoplastically flow into the tungsten arrangement to create a metal matrix composite. It was found that a cold isostatic process induced "Brazilian" ...

  20. Development of tungsten and tungsten alloys for DEMO divertor applications via MIM technology

    Energy Technology Data Exchange (ETDEWEB)

    Blagoeva, D.T., E-mail: blagoeva@nrg.eu [Nuclear Research and Consultancy Group (NRG), Petten (Netherlands); Opschoor, J. [Energy Research Center of the Netherlands (ECN), Petten (Netherlands); Laan, J.G. van der [Nuclear Research and Consultancy Group (NRG), Petten (Netherlands); Sârbu, C. [National Institute for Materials Physics (NIMP), Măgurele-Bucharest (Romania); Pintsuk, G. [Forschungszentrum Jülich GmbH, Jülich (Germany); Jong, M.; Bakker, T.; Ten Pierick, P.; Nolles, H. [Nuclear Research and Consultancy Group (NRG), Petten (Netherlands)

    2013-11-15

    This paper is an overview of the very first results obtained on pure tungsten (W) and oxide dispersed strengthened (ODS) W alloys produced by the Metal Injection Molding (MIM) technique for fusion applications. An extensive mechanical and physical characterization was performed, together with microstructural material investigation. The reported work was accomplished within the framework of the European Fusion Development Agreement work program. The main objective was to develop suitable tungsten grades for structural and armor divertor applications in the future DEMO fusion reactor.

  1. Growth Simulation of Spheroidized Carbide in the Carbide-Dispersed Carburizing Process

    Science.gov (United States)

    Tanaka, Kouji; Ikehata, Hideaki; Nakanishi, Koukichi; Nishikawa, Tomoaki

    2008-06-01

    A simulation method that combines one-dimensional (1-D) diffusion models has been proposed for predicting the behaviors of carbide particles dispersed in the carburizing layer of high-carbon chromium steels. The first simulation was set for the heating stage prior to carburizing, using a microscopic model of a spherical carbide and surrounding austenite matrix. This revealed the undissolved status of the carbide even at carburizing temperatures, which was stored as the starting condition of the second simulation. Separately, in a planar model, the macroscopic carbon diffusion during the isothermal carburizing stage was calculated, and time functions of carbon activity were evaluated at the depth of interest. The change in activities was assumed to represent the boundary conditions of the local carbide/austenite region, and thus input to the restored spherical model to do the second simulation of carburizing stage. The simulation method linking these double-scale diffusion calculations has first been implemented using the DICTRA package, and applied to the carbide in multicomponent model steels. The carbide radius as well as volume fraction were successfully predicted for all stages in the carbide-dispersed carburizing (CDC) process. However, minor corrections were necessary because of the decrease in the number density of carbide particles and the discontinuity in carbon activity caused by the use of two different models.

  2. Compatibility studies of irradiated carbide fuel pins

    International Nuclear Information System (INIS)

    When the free energies of formation of mixed (U, Pu) monocarbide and sesquicarbide, the phases present in as-manufactured carbide fuel, are plotted on an Ellingham type diagram along with the free energies of formation of the carbides of the three main constituent elements of austenitic stainless steel, that is nickel, iron and chromium, it can readily be seen that chromium forms the most stable carbide. Mixed (U,Pu) carbides, therefore, are thermodynamically unstable in contact with stainless steel. In consequence, when mixed (U,Pu) carbides are heated in contact with stainless steel, carbon transfer from the fuel to the clad should occur at a rate dependent upon the kinetics of the actual mechanism of carbon transfer. The rate of carbon transfer increases in the presence of a medium such as a sodium bond, which can act as a transfer agent. In this instance the wetting of the steel surface provides a greater area of contact compared to the condition prevailing in the absence of such a bond and may explain the effectiveness of the transfer agent. The mixed (U,Pu) carbide as currently manufactured is less pure, is less well characterised and much less stable than oxide fuel. It is possible, therefore, to control stoichiometry only within broad limits and the method of manufacture, by carbon reduction of oxide, leaves an appreciable amount of residual oxygen in the lattice or as discrete particles of oxide. During fuel preparation, localised reaction between oxide (or oxygen) and carbide may lead to the appearance of free (U,Pu) metal which could in a fuel pin react with the clad. It has further been postulated that similar reactions occur in mixed (U, Pu) carbide pins of high centre temperature in the reactor and that although the free (U,Pu) metal so formed is mainly concentrated at the 1200 deg. C fuel isotherm, some of the free metal together with the carbon monoxide produced in the reaction migrates to the clad surface and reacts. The occurrence of these two

  3. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  4. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  5. Retention of Root Canal Posts: Effect of Cement Film Thickness, Luting Cement, and Post Pretreatment

    DEFF Research Database (Denmark)

    Sahafi, Alireza; Benetti, Ana Raquel; Peutzfeldt, Anne; Flury, Simon

    2015-01-01

    The aim of this study was to investigate the effect of the cement film thickness of a zinc phosphate or a resin cement on retention of untreated and pretreated root canal posts. Prefabricated zirconia posts (CosmoPost: 1.4 mm) and two types of luting cements (a zinc phosphate cement [DeTrey Zinc...

  6. [Antimicrobial activity of orthodontic band cements].

    Science.gov (United States)

    Pavic, J; Arriagada, M; Elgueta, J; García, C

    1990-01-01

    The prevalence of enamel decalcification and caries beneath orthodontic bands, has indicated the need for a new enamel binding adhesive orthodontic cement. The purpose of this study was to evaluate the antimicrobial activity, in vitro, on Streptococcus mutans and Lactobacillus, acidophillus, of three materials used to cements the orthodontic bands. The cements studied were: Zinc phosphate cement, Glass-ionomer cement, and Policarboxylate cement. Thirty petri plates were seeded with S. mutans, and thirty with L. acidophillus; on each plate three pellet were placed, one of each cement studied. Petri plates were incubated under microaerophilic conditions at 37 C, and checked at 72 hrs. for Streptococcus, mutans, and four days for Lactobacillus acidophillus to evaluate the inhibition zone. The results were tabulated for each material. It was demonstrated that exists important variations in the antimicrobial properties of the materials studied, as in the microbial sensitivity to these cements. PMID:2135908

  7. Deuterium retention and release from tungsten

    International Nuclear Information System (INIS)

    The design of a future fusion reactor requires an understanding of the hydrogen isotope (protium, deuterium, and tritium) retention and recycling that will occur during operation. Retention of the hydrogen isotopes is particularly important if the isotope is tritium. Retention of large quantities of tritium in the reactor plasma-facing components increases the fuel costs of the reactor and presents a safety concern. Tungsten is still one of the most promising materials in magnetic fusion energy as a plasma facing material. In the past, it has been used only sparingly due to the problem of excessive radiation losses in the plasma when tungsten is present in the plasma. Tungsten's use in fusion devices will increase in the future. Unfortunately, a prediction of tritium retention during realistic plasma conditions is difficult since there are a few reliable reports about interaction for the simplest interaction of gaseous hydrogen isotopes with tungsten at elevated temperatures. The discrepancy between data is large even for the most important material properties, such as the diffusion constant and solubility. We report the results of long term and precise measurements of hydrogen evolution kinetics at 1000 0C followed by low pressure exposures to deuterium at 500 0C and 1000 0C. (author)

  8. Electrospark doping of steel with tungsten

    Science.gov (United States)

    Denisova, Yulia; Shugurov, Vladimir; Petrikova, Elizaveta; Seksenalina, Malika; Ivanova, Olga; Ikonnikova, Irina; Kunitsyna, Tatyana; Vlasov, Victor; Klopotov, Anatoliy; Ivanov, Yuriy

    2016-01-01

    The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties.

  9. Theory and practice of tungsten oxides reduction

    International Nuclear Information System (INIS)

    The paper provides for a critical analysis of a thermograviometric technique for determining the kinetics of tungsten oxides reduction. A mechanism of heterogeneous reduction is proposed which is called discrete-dispersion mechanism. Certain technical and economic data and results of industrial vertical continuous furnace testing are presented

  10. Joining of Tungsten Armor Using Functional Gradients

    International Nuclear Information System (INIS)

    The joining of low thermal expansion armor materials such as tungsten to high thermal expansion heat sink materials has been a major problem in plasma facing component (PFC) development. Conventional planar bonding techniques have been unable to withstand the high thermal induced stresses resulting from fabrication and high heat flux testing. During this investigation, innovative functional gradient joints produced using vacuum plasma spray forming techniques have been developed for joining tungsten armor to copper alloy heat sinks. A model was developed to select the optimum gradient architecture. Based on the modeling effort, a 2mm copper rich gradient was selected. Vacuum plasma pray parameters and procedures were then developed to produce the functional gradient joint. Using these techniques, dual cooling channel, medium scale mockups (32mm wide x 400mm length) were produced with vacuum plasma spray formed tungsten armor. The thickness of the tungsten armor was up to 5mm thick. No evidence of debonding at the interface between the heat sink and the vacuum plasma sprayed material was observed.

  11. Electrospark doping of steel with tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Denisova, Yulia, E-mail: yukolubaeva@mail.ru; Shugurov, Vladimir, E-mail: shugurov@opee.hcei.tsc.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); Petrikova, Elizaveta, E-mail: elizmarkova@yahoo.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Seksenalina, Malika, E-mail: sportmiss@bk.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irinaikonnikova@yandex.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Kunitsyna, Tatyana, E-mail: kma11061990@mail.ru; Vlasov, Victor, E-mail: rector@tsuab.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Klopotov, Anatoliy, E-mail: klopotovaa@tsuab.ru [National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Ivanov, Yuriy, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation)

    2016-01-15

    The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties.

  12. Copper-Tungsten Composites Sprayed by HVOF

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Zahálka, F.; Bensch, Jan; Chi, W.; Sedláček, J.

    2008-01-01

    Roč. 17, č. 2 (2008), s. 177-180. ISSN 1059-9630 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermally sprayed coatings * tungsten * copper * HVOF Subject RIV: JG - Metallurgy Impact factor: 1.200, year: 2008 http://www.springerlink.com/content/120439/

  13. CVD coated tungsten powder composites. Part 2

    International Nuclear Information System (INIS)

    In work sponsored by the Army Materials Technology Laboratory (AMTL), the tungsten composite powders described in Part I were consolidated by hot isostatic pressing (HIP), liquid phase sintering (LPS), and the Ceracon process. THis paper describes the results of consolidation, microstructural characterization, and mechanical properties testing at both quasistatic and elevated strain rates

  14. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.3E11 protons @ 440 GeV are impinging on the target.

  15. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.85E11 protons @ 440 GeV are impinging on the target.

  16. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 2E11 protons @ 440 GeV are impinging on the target.

  17. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    HiRadMat facility of CERN/SPS

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.7E11 protons @ 440 GeV are impinging on the target.

  18. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 2.64E11 protons @ 440 GeV are impinging on the target.

  19. Influence of Rare Earth on Carbide in Weld Metal

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yuan-Bin; REN Deng-Yi

    2003-01-01

    The influence of rare earths (RE) on carbides in high carbon steel weld metal was studied by transmission electron microscope (TEM) and energy dispersive X-ray microanalysis (EDX). It is found that rare earth markedly affects the quantity, morphology and distribution of carbides. The precipitating mechanism of carbides was proposed in which rare earth compounds with high surface energy serve as the nucleation sites for carbides in superheated liquid metal and the induced carbides are precipitated extensively and distributed evenly. The preferential precipitation of carbides decreases the carbon content in matrix, which is transformed into low carbon lath martensite after welds are chilled to room temperature.

  20. Computer simulations for thorium doped tungsten crystals

    International Nuclear Information System (INIS)

    Tungsten has the highest melting point among all metals in the periodic table of elements. Furthermore, its equilibrium vapor pressure is by far the lowest at the temperature given. Thoria, ThO2, as a particle dopant, results in a high temperature creep resistant material. Moreover, thorium covered tungsten surfaces show a drastically reduced electronic work function. This results in a tremendous reduction of tip temperatures of cathodes in discharge lamps, and, therefore, in dramatically reduced tungsten vapor pressures. Thorium sublimates at temperatures below those of a typical operating cathode. For proper operation, a diffusional flow of thorium atoms towards the surface has to be maintained. This atomic flux responds very sensitively on the local microstructure, as grain boundaries as well as dislocation cores offer ''short circuit paths'' for thorium atoms. In this work, we address some open issues of thoriated tungsten. A molecular dynamics scheme (MD) is used to derive static as well as dynamic material properties which have their common origin in the atomistic behavior of tungsten and thorium atoms. The interatomic interactions between thorium and tungsten atoms are described within the embedded atom model (EAM). So far, in literature no W-Th interaction potentials on this basis are described. As there is no alloying system known between thorium and tungsten, we have determined material data for the fitting of these potentials using ab-initio methods. This is accomplished using the full potential augmented plane wave method (FLAPW), to get hypothetical, i.e. not occurring in nature, ''alloy'' data of W-Th. In order to circumvent the limitations of classical (NVE) MD schemes, we eventually couple our model systems to external heat baths or volume reservoirs (NVT, NPT). For the NPT ensemble, we implemented a generalization of the variable cell method in combination with the Langevin piston, which results in a set of Langevin equations, i.e. stochastic