WorldWideScience

Sample records for cemented tungsten carbide

  1. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-01

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed.

  2. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides.

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-14

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed. PMID:27609195

  3. Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang, H. Y. Sohn

    2009-03-10

    This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.

  4. Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Novotný, K.; Staňková, A.; Häkkänen, H.; Korppi-Tommola, J.; Otruba, V.; Kanický, V.

    2007-12-01

    Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. The pellets were prepared by pressing the powdered material in a hydraulic press. Cemented tungsten carbides were embedded in resin for easier manipulation. Several lasers and detection systems were utilized. The Nd:YAG laser working at a basic wavelength of 1064 nm and fourth-harmonic frequency of 266 nm with a gated photomultiplier or ICCD detector HORIBA JY was used for the determination of niobium which was chosen as a model element. Different types of surrounding gases (air, He, Ar) were investigated for analysis. The ICCD detector DICAM PRO with Mechelle 7500 spectrometer with ArF laser (193 nm) and KrF laser (248 nm) were employed for the determination of niobium, titanium, tantalum and cobalt in samples under air atmosphere. Good calibration curves were obtained for Nb, Ti, and Ta (coefficients of determination r2 > 0.96). Acceptable calibration curves were acquired for the determination of cobalt (coefficient of determination r2 = 0.7994) but only for the cemented samples. In the case of powdered carbide precursors, the calibration for cobalt was found to be problematic.

  5. Tungsten carbide platelet-containing cemented carbide with yttrium containing dispersed phase

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li; CHEN Shu; WANG Yuan-jie; YU Xian-wang; XIONG Xiang-jun

    2008-01-01

    A fine and platelet tungsten carbide patterned structure with fine yttrium containing dispersed phase was observed in liquid phase sintered WC-20%Co-1%Y2O3 cemented carbide with ultrafine tungsten carbide and nano yttrium oxide as starting materials. By comparing the microstructures of the alloy prepared by hot-press at the temperature below the eutectic melting temperature and by conventional liquid phase sintering, it is shown that hexagonal and truncated trigonal plate-like WC grains are formed through the mechanism of dissolution-precipitation (recrystallization) at the stage of liquid phase sintering. Yttrium in the addition form of oxide exhibits good ability in inhibiting the discontinuous or inhomogeneous WC grain growth in the alloy at the stage of solid phase sintering.

  6. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    OpenAIRE

    Kaleem Ahmad Najar; Nazir Ahmad Sheikh; Sajad Din; Mohammad Ashraf Shah

    2016-01-01

    A comparison has been documented between nanocrystalline diamond (NCD) and microcrystalline diamond (MCD) coatings deposited on cemented tungsten carbide (WC-Co) substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD) technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3...

  7. Recent Advances in the Deposition of Diamond Coatings on Co-Cemented Tungsten Carbides

    Directory of Open Access Journals (Sweden)

    R. Polini

    2012-01-01

    Full Text Available Co-cemented tungsten carbides, namely, hard metals are largely used to manufacture high wear resistant components in several manufacturing segments. Coating hard metals with superhard materials like diamond is of utmost interest as it can further extend their useful lifespan. The deposition of diamond coatings onto WC-Co can be extremely complicated as a result of poor adhesion. This can be essentially ascribed to (i the mismatch in thermal expansion coefficients between diamond and WC-Co, at the typical high temperatures inside the chemical vapour deposition (CVD chamber, generates large residual stresses at the interface; (ii the role of surface Co inside the WC-Co matrix during diamond CVD, which promotes carbon dissolution and diffusion. The present investigation reviews the techniques by which Co-cemented tungsten carbides can be treated to make them prone to receive diamond coatings by CVD. Further, it proposes interesting ecofriendly and sustainable alternatives to further improve the diamond deposition process as well as the overall performance of the coated hard metals.

  8. Adherent diamond coatings on cemented tungsten carbide substrates with new Fe/Ni/Co binder phase

    International Nuclear Information System (INIS)

    WC-Co hard metals continue to gain importance for cutting, mining and chipless forming tools. Cobalt metal currently dominates the market as a binder because of its unique properties. However, the use of cobalt as a binder has several drawbacks related to its hexagonal close-packed structure and market price fluctuations. These issues pushed the development of pre-alloyed binder powders which contain less than 40 wt.% cobalt. In this paper we first report the results of extensive investigations of WC-Fe/Ni/Co hard metal sintering, surface pretreating and deposition of adherent diamond films by using an industrial hot filament chemical vapour deposition (HFCVD) reactor. In particular, CVD diamond was deposited onto WC-Fe/Ni/Co grades which exhibited the best mechanical properties. Prior to deposition, the substrates were submitted to surface roughening by Murakami's etching and to surface binder removal by aqua regia. The adhesion was evaluated by Rockwell indentation tests (20, 40, 60 and 100 kg) conducted with a Brale indenter and compared to the adhesion of diamond films grown onto Co-cemented tungsten carbide substrates, which were submitted to similar etching pretreatments and identical deposition conditions. The results showed that diamond films on medium-grained WC-6 wt.% Fe/Ni/Co substrates exhibited good adhesion levels, comparable to those obtained for HFCVD diamond on Co-cemented carbides with similar microstructure

  9. A novel binder and binder extraction method for powder injection molding of tungsten cemented carbide

    Institute of Scientific and Technical Information of China (English)

    祝宝军; 曲选辉; 陶颖

    2003-01-01

    An improved wax-based multi-component binder and a new debinding method termed high-pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate that a critical powder loading of 65% (volume fraction) and an ideal rheological properties were obtained by the feedstock based on the binder. High debinding rate and specimens with high strength were obtained by the debinding method. Moreover, by making high temperature holding time adjustable, it makes the subsequent thermal degradation process more flexible to debinding atmosphere and carbon content of the as debinded specimens controllable. The transverse rupture strength, hardness and density of the as-sintered specimens made by an optimized PIM process are 2.48Gpa, HRA90 and 14.72g/cm3, respectively. Good shape retention and about 0.02% dimension deviation were achieved.

  10. Chemically vapour deposited diamond coatings on cemented tungsten carbides: Substrate pretreatments, adhesion and cutting performance

    International Nuclear Information System (INIS)

    Chemical vapour deposition (CVD) of diamond films onto Co-cemented tungsten carbide (WC-Co) tools and wear parts presents several problems due to interfacial graphitization induced by the binder phase and thermal expansion mismatch of diamond and WC-Co. Methods used to improve diamond film adhesion include substrate-modification processes that create a three-dimensional compositionally graded interface. This paper reviews substrate pretreatments and adhesion issues of chemically vapour deposited diamond films on WC-Co. The combined effect of pretreatments and substrate microstructure on the adhesive toughness and wear rate of CVD diamond in dry machining of highly abrasive materials was analyzed. The role of diamond film surface morphology on chip evacuation in dry milling of ceramics was also investigated by comparing feed forces of coated and uncoated mills. The overall tribological performance of diamond coated mills depended on coating microstructure and smoothness. The use of smother films did allow to reduce cutting forces by facilitating chip evacuation

  11. Processing of diamond enhanced cemented tungsten carbide insert for rock drilling

    Institute of Scientific and Technical Information of China (English)

    LIU Bao-chang; SUN You-hong; ZHANG Zu-pei

    2004-01-01

    This paper introduced the structure, component and sintering procedure of the Diamond/WC-Co composite insert fabricated by high pressure and high temper ature (HPHT) method as well as by hot pressing method. In HPHT method, to avoid breakage and delamination of the diamond layer, two transition layers were added between the most outer diamond layer and the WC-Co body. The transition layers compensate for differences in thermal expansion coefficient and elastic modulus of diamond layer and WC-Co substrate. Thus reduces the residual stress induced by cooling the inserts from sintering temperature to room temperature. In hot pressing method, to decrease sintering temperature so as to protect diamond, an active sintering process which achieved by adding nickel and phosphorus into the starting mixed powder is adopted. To increase the toughness of the inserts to resist breakage, proper amount of rare earth compound, LaNi5 and CeO2, are added into the original mixed powder, too. Laboratory tests indicated that both of the diamond enhanced inserts fabricated by HPHT method and by hot pressing method have relatively high hardness and impact toughness, while their wear resistance is about hundreds of times greater than that of conventional cemented tungsten carbide inserts. The results of field drilling test indicated that the diamond enhanced inserts can meet the demands of rotary percussion drilling.

  12. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    Directory of Open Access Journals (Sweden)

    Kaleem Ahmad Najar

    2016-06-01

    Full Text Available A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on cemented tungsten carbide (WC-Co substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 15min, under dry sliding conditions. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. The average coefficients of friction of MCD and NCD coatings decrease from 0.37 – 0.32 and 0.3 – 0.27 respectively, when the load is increased from 1–10N. However, for conventional WC-Co substrate the average coefficient of friction increases from 0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of CVD-diamond coatings and WC-Co substrate, after friction measurement were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. However, the compositional analysis for the formation of tribo-layer observed on the wear tracks of CVD-diamond coatings was confirmed using energy dispersive spectroscopy (EDS technique. Therefore, maintaining an appropriate level of normal load and using appropriate type of diamond coating, friction may be kept to some lower value to improve mechanical processes.

  13. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    Science.gov (United States)

    Zhang, Dongcan; Shen, Bin; Sun, Fanghong

    2010-02-01

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si 3N 4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  14. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    International Nuclear Information System (INIS)

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si3N4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  15. Method to manufacture tungsten carbide

    International Nuclear Information System (INIS)

    The patent deals with an improved method of manufacturing tungsten carbide. An oxide is preferably used as initial product whose particle size and effective surface approximately corresponds to that of the endproduct. The known methods for preparing the oxide are briefly given. Carbon monoxide is passed over the thus obtained oxide particles whereby the reaction mixture is heated to a temperature at which tungsten oxide and carbon monoxide react and tungsten carbide is formed, however, below that temperature at which the tungsten-containing materials are caked or sintered together. According to the method the reaction temperature is about below 9000C. The tungsten carbide produced has a particle size of under approximately 100 A and an active surface of about 20 m2/g. It has sofar not been possible with the usual methods to obtain such finely divided material with such a large surface. These particles may be converted back to the oxide by heating in air at low temperature without changing particle size and effective surface. One thus obtains a tungsten oxide with smaller particle size and larger effective surface than the initial product. (IHOE)

  16. Hard coating of ultrananocrystalline diamond/nonhydrogenated amorphous carbon composite films on cemented tungsten carbide by coaxial arc plasma deposition

    Science.gov (United States)

    Naragino, Hiroshi; Egiza, Mohamed; Tominaga, Aki; Murasawa, Koki; Gonda, Hidenobu; Sakurai, Masatoshi; Yoshitake, Tsuyoshi

    2016-08-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite (UNCD/a-C) films were deposited on cemented carbide containing Co by coaxial arc plasma deposition. With decreasing substrate temperature, the hardness was enhanced accompanied by an enhancement in the sp3/(sp2 + sp3). Energy-dispersive X-ray and secondary ion mass spectrometry spectroscopic measurements exhibited that the diffusion of Co atoms from the substrates into the films hardly occurs. The film deposited at room temperature exhibited the maximum hardness of 51.3 GPa and Young's modulus of 520.2 GPa, which evidently indicates that graphitization induced by Co in the WC substrates, and thermal deformation from sp3 to sp2 bonding are suppressed. The hard UNCD/a-C films can be deposited at a thickness of approximately 3 μm, which is an order larger than that of comparably hard a-C films. The internal compressive stress of the 51.3-GPa film is 4.5 GPa, which is evidently smaller than that of comparably hard a-C films. This is a reason for the thick deposition. The presence of a large number of grain boundaries in the film, which is a structural specific to UNCD/a-C films, might play a role in releasing the internal stress of the films.

  17. Preparation and Electrocatalytic Activity of Tungsten Carbide Nanorod Arrays

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    High density tungsten carbide nanorod arrays have been prepared by magnetron sputtering (MS) using the aluminum lattice membrane (ALM) as template. Electrocatalytic properties of nitromethane electroreduction on the tungsten carbide nanorod arrays electrode were investigated by electrochemical method, and their electrocatalytic activity is approached to that of the Pt foil electrode.

  18. Dynamic compaction of tungsten carbide powder.

    Energy Technology Data Exchange (ETDEWEB)

    Gluth, Jeffrey Weston; Hall, Clint Allen; Vogler, Tracy John; Grady, Dennis Edward

    2005-04-01

    The shock compaction behavior of a tungsten carbide powder was investigated using a new experimental design for gas-gun experiments. This design allows the Hugoniot properties to be measured with reasonably good accuracy despite the inherent difficulties involved with distended powders. The experiments also provide the first reshock state for the compacted powder. Experiments were conducted at impact velocities of 245, 500, and 711 m/s. A steady shock wave was observed for some of the sample thicknesses, but the remainder were attenuated due to release from the back of the impactor or the edge of the sample. The shock velocity for the powder was found to be quite low, and the propagating shock waves were seen to be very dispersive. The Hugoniot density for the 711 m/s experiment was close to ambient crystal density for tungsten carbide, indicating nearly complete compaction. When compared with quasi-static compaction results for the same material, the dynamic compaction data is seen to be significantly stiffer for the regime over which they overlap. Based on these initial results, recommendations are made for improving the experimental technique and for future work to improve our understanding of powder compaction.

  19. Microstructural Study of Titanium Carbide Coating on Cemented Carbide

    DEFF Research Database (Denmark)

    Vuorinen, S.; Horsewell, Andy

    1982-01-01

    Titanium carbide coating layers on cemented carbide substrates have been investigated by transmission electron microscopy. Microstructural variations within the typically 5µm thick chemical vapour deposited TiC coatings were found to vary with deposit thickness such that a layer structure could...... be delineated. Close to the interface further microstructural inhomogeneities were obsered, there being a clear dependence of TiC deposition mechanism on the chemical and crystallographic nature of the upper layers of the multiphase substrate....

  20. Dynamic SEM wear studies of tungsten carbide cermets

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined. Etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the WC and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation. The wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  1. Effect of process parameters on induction plasma reactive deposition of tungsten carbide from tungsten metal powder

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Tungsten carbide deposit was made directly from tungsten metal powder through the reaction with methane in radio frequency induction plasma. Effect of major process parameters on the induction plasma reactive deposition of tungsten carbide was studied by optical microscopy, scanning electron microscopy, X-ray diffraction analysis, water displacement method, and microhardness test. The results show that methane flow rate, powder feed rate, particle size, reaction chamber pressure and deposition distance have significant influences on the phase composition, density, and microhardness of the deposit. Extra carbon is necessary to ensure the complete conversion of tungsten metal into the carbide.

  2. Electrocatalytic Activity of Tungsten Trioxide Micro-spheres, Tungsten Carbide Microspheres and Multi-walled Carbon Nanotube-tungsten Carbide Composites

    Institute of Scientific and Technical Information of China (English)

    LU Hongzhi; YAN Taining

    2009-01-01

    Tungsten trioxide micropheres were prepared by spray pyrolysis, and tungsten carbidemicrospheres were produced by spray pyrolysis-low temperature reduction and carbonization technology.Multi-walled carbon nanotube-tungsten carbide composites were prepared by the continuous reductionand carbonization process using multi-walled carbon nanotubes (MWCNTs) and WO_3 precursor by mo-lecular level mixing and calcination. The morphology and structure of the samples were characterized byscanning electron microscope and transmission electron microscope. Furthermore, the crystal phase was identified by X-ray diffraction. The electrocatalytic activity of the sample was analyzed by means of me-thanol oxidation. Tungsten carbide microspheres were catalytic active for methanol oxidation reaction.Nevertheless tungsten trioxide microspheres and multi-walled carbon nanotube-tungsten carbide compos-ites were not catalytic active for methanol oxidation reaction. These results indicate that tungsten carbide micropheres are promising catalyst for methanol oxidation.

  3. Dispersion of boron carbide in a tungsten carbide/cobalt matrix

    International Nuclear Information System (INIS)

    Particles of boron carbide (105-125 microns) were coated with a layer (10-12 microns) of titanium carbide in a fluidized bed. These coated particles have been successfully incorporated in a tungsten carbide--cobalt matrix by hot pressing at 1 tonf/in2, (15.44 MN/m2) at 13500C. Attempts to produce a similar material by a cold pressing and sintering technique were unsuccessful because of penetration of the titanium carbide layer by liquid cobalt. Hot-pressed material containing boron carbide had a static strength in bend of approximately 175,000 lbf/in2, (1206MN/m2) which compares favorably with the strength of conventionally produced tungsten carbide/cobalt. The impact strength of the material containing boron carbide was however considerably lower than tungsten carbide/cobalt. In rock drilling tests on Darley Dale sandstone at low speeds and low loads, the material containing boron carbide drilled almost ten times as far without seizure as tungsten carbide/cobalt. In higher speed and higher load rotary drilling tests conducted by the National Coal Board, the material containing boron carbide chipped badly compared with normal NCB hardgrade material

  4. First principle study of hydrogen behavior in hexagonal tungsten carbide

    OpenAIRE

    Kong, Xiang-Shan; You, Yu-Wei; Liu, C. S.; Q. F. Fang; Chen, Jun-Ling; Luo, G.-N.

    2010-01-01

    Understanding the behavior of hydrogen in hexagonal tungsten carbide (WC) is of particular interest for fusion reactor design due to the presence of WC in the divertor of fusion reactors. Therefore, we use first-principles calculations to study the hydrogen behavior in WC. The most stable interstitial site for the hydrogen atom is the projection of the octahedral interstitial site on tungsten basal plane, followed by the site near the projection of the octahedral interstitial site on carbon b...

  5. Dynamic SEM wear studies of tungsten carbide cermets. [friction and wear experiments

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined, and etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the tungsten carbide (WC) and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation, and the wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation, and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  6. Fabrication of Tungsten Carbide Nanoparticles from Refluxing Derived Precursor

    Institute of Scientific and Technical Information of China (English)

    WEN Jiqiu; LI Yongdi; MENG Xiaopeng; YIN Guangfu; YAO Yadong

    2015-01-01

    Tungsten carbide (WC) nanoparticles were fabricated from a novel refluxing-derived precursor. The precursor was prepared by acid hydrolysis of Na2WO4 with concentrated HCl in water followed by refluxing with ethanol and n-Dedocane, respectively. Then it was heat-treated to 1 200℃for 2 h in vacuum to obtain WC nanoparticles. X-ray studies reveal the formation of hexagonal tungsten carbide and the grain size of 24.3 nm. SEM image shows WC nanoparticles with particle size of 20-60 nm. Long time refluxing results in alkane dehydrogenation and coke formation. The coke is the carbon source in the carbothermal reduction reaction. The novel route of two-stage refluxing is quite general and can be applied in the synthesis of similar carbides.

  7. Microstructural and Mechanical characterization of WC-Co cemented carbides

    OpenAIRE

    Zakia, Rizki

    2013-01-01

    WC-Co cemented carbides are ceramic-metal composite materials made of carbides embedded in a metal phase that acts as a binder. They exhibit an exceptional combination of strength, toughness and wear resistance as a result of the extremely different properties of their two constitutive phases. Consequently, cemented carbides have been positioned as suitable options when selecting materials for tribomechanical applications, and their implementation continues to gain a place in t...

  8. Preparation and electrocatalytic properties of tungsten carbide electrocatalysts

    Institute of Scientific and Technical Information of China (English)

    马淳安; 张文魁; 成旦红; 周邦新

    2002-01-01

    The tungsten carbide(WC) electrocatalysts with definite phase components and high specific surface area were prepared by gas-solid reduction method. The crystal structure, phase components and electrochemical properties of the as-prepared materials were characterized by XRD, BET(Brunauer Emmett and Teller Procedure) and electrochemical test techniques. It is shown that the tungsten carbide catalysts with definite phase components can be obtained by controlling the carburizing conditions including temperature, gas flowing rate and duration time. The electrocatalysts with the major phase of W2C show higher electrocatalytic activity for the hydrogen evolution reaction. The electrocatalysts with the major phase of WC are suitable to be used as the anodic electrocatalyst for hydrogen anodic oxidation, which exhibit higher hydrogen anodic oxidation electrocatalytic properties in HCl solutions.

  9. Carboloy grade 370 (sintered cemented carbide)

    International Nuclear Information System (INIS)

    Carboloy Grade 370 containing 72.0 WC, 8.0 TiC, 11.5 TaC, 8.5 Co is a tough, wear-resistant grade of cemented carbide for heavy duty roughing cuts of steels, ferrous castings, stainless steels, and some high-temperature alloys. It successfully withstands those high temperatures encountered in heavy duty machining. It is used as the as-sintered condition, without further heat treatment. It cannot be machined, but can be ground to final size by use of SiC and diamonds as abrasives. Carbology 370 is rarely applied where corrosive environments exist. Safety note is given to ensure protection for personnel and equipment from flying fragments and sharp edges when working with these materials, and an adequate ventilation in grinding operation to avoid pulmonary problems. Microstructure and hardness vs. temperature curves for Carboloy 370 are presented and its physical and mechanical properties are tabulated

  10. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Energy Technology Data Exchange (ETDEWEB)

    Airapetov, A. A.; Begrambekov, L. B., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Buzhinskiy, O. I. [State Research Center Troitsk Institute for Innovation and Fusion Research (TRINITI) (Russian Federation); Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation)

    2015-12-15

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400–1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  11. Boron carbide coating deposition on tungsten and testing of tungsten layers and coating under intense plasma load

    Science.gov (United States)

    Airapetov, A. A.; Begrambekov, L. B.; Buzhinskiy, O. I.; Grunin, A. V.; Gordeev, A. A.; Zakharov, A. M.; Kalachev, A. M.; Sadovskiy, Ya. A.; Shigin, P. A.

    2015-12-01

    A device intended for boron carbide coating deposition and material testing under high heat loads is presented. A boron carbide coating 5 μm thick was deposited on the tungsten substrate. These samples were subjected to thermocycling loads in the temperature range of 400-1500°C. Tungsten layers deposited on tungsten substrates were tested in similar conditions. Results of the surface analysis are presented.

  12. An electrochemical process for the recycling of tungsten carbide scrap

    International Nuclear Information System (INIS)

    An account is given of the development of a number of designs for electrochemical cells, and the subsequent construction and operation of a vibrating-plate cell capable of oxidizing 15 kilograms of tungsten carbide a day to a crude tungstic acid precipitate, with similtaneous recovery of cobalt metal on the cathode. The effects on the process of the reagent concentration, temperature, current density, and cathode material are discussed

  13. Impact of pressure on Sintering of Cemented Carbides

    OpenAIRE

    Owais, Tariq Muhammad

    2013-01-01

    In this Master Thesis work, the effect of pressure on sintering of cemented carbides is investigated. Special focus hasbeen given to the residual porosity after sintering. It is well known that sintering shrinkage depends on binder phasecontent, grain size, temperature and pressure. Thus 4 different cemented carbides grades were selected. The gradeswere pressed into standard products and TRS (Tensile Rupture Strength) rods with two different shrinkage factors.These were then sintered at diffe...

  14. Superplastic behavior and cavitation for WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Hosokawa, H.; Shimojima, K. [Inst. for Structural and Engineering Materials, National Inst. of Advanced Industrial Science and Technology (AIST) (Japan); Kawakami, M.; Terada, O. [Fuji Die Co. Ltd., Hadano, Kanagawa (Japan); Sano, S. [Fuji Die Co. Ltd., Tokyo (Japan); Mabuchi, M. [Dept. of Energy Science and Technology, Kyoto Univ. (Japan)

    2005-07-01

    Superplastic behavior and cavitation were investigated for WC-15 mass% Co cemented carbides with the WC grain sizes of 0.7 {mu}m (A) and 5.2 {mu}m (B), WC-10 mass% Co cemented carbide with the WC grain size of 1.5 {mu}m (C) and WC-5 mass% Co cemented carbides with the WC grain sizes of 0.5 {mu}m (D) and 2.5 {mu}m (E) by tensile tests at 1473 K. WC contiguity were 0.51, 0.31, 0.27, 0.56 and 0.49, respectively. The large elongations about 200% were obtained for the B and the C having smaller values of WC contiguity compared to the other cemented carbides. The values of cavity volume fraction for them were less for the other cemented carbides, furthermore, cavities formed at WC/WC interfaces. Therefore, it is noted that the distribution of the Co phase is important for superplasticity of the cemented carbides. (orig.)

  15. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    OpenAIRE

    Genrong Zhang; Haiyan Chen; Dong Lihua; Yin,; Li Kun

    2016-01-01

    This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co) cemented carbides with cubic boron nitride (CBN) and chromium carbide (Cr₃C₂) fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and dec...

  16. Research on Diamond Enhanced Tungsten Carbide Composite Button

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    At the present, the cutters used in button bits and rock bits are mainly cobalt tungsten carbide in our country. Because of its low abrasive resistance, the bit service life and drilling efficiency was very low when the hard and extremely hard formations were being drilled. Owing to its high abrasive resistance, the diamond composite material is widely used in drilling operations. However, its toughness against impact is too low to be used in percussion drilling, only can it be used in rotary drilling. In ...

  17. Metal-boride phase formation on tungsten carbide (WC-Co) during microwave plasma chemical vapor deposition

    Science.gov (United States)

    Johnston, Jamin M.; Catledge, Shane A.

    2016-02-01

    Strengthening of cemented tungsten carbide by boriding is used to improve the wear resistance and lifetime of carbide tools; however, many conventional boriding techniques render the bulk carbide too brittle for extreme conditions, such as hard rock drilling. This research explored the variation in metal-boride phase formation during the microwave plasma enhanced chemical vapor deposition process at surface temperatures from 700 to 1100 °C. We showed several well-adhered metal-boride surface layers consisting of WCoB, CoB and/or W2CoB2 with average hardness from 23 to 27 GPa and average elastic modulus of 600-730 GPa. The metal-boride interlayer was shown to be an effective diffusion barrier against elemental cobalt; migration of elemental cobalt to the surface of the interlayer was significantly reduced. A combination of glancing angle X-ray diffraction, electron dispersive spectroscopy, nanoindentation and scratch testing was used to evaluate the surface composition and material properties. An evaluation of the material properties shows that plasma enhanced chemical vapor deposited borides formed at substrate temperatures of 800 °C, 850 °C, 900 °C and 1000 °C strengthen the material by increasing the hardness and elastic modulus of cemented tungsten carbide. Additionally, these boride surface layers may offer potential for adhesion of ultra-hard carbon coatings.

  18. Microstructures and Wear Performance of PTAW Deposited Ni-Based Coatings with Spherical Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Dewei Deng

    2015-10-01

    Full Text Available The Ni-based coatings with different content of spherical tungsten carbide were deposited by plasma transfer arc welding (PTAW method on 304 austenitic stainless steel sheets in this study. The microstructure and wear property of spherical tungsten carbide particle reinforced composite coatings were investigated by means of optical microscope, scanning electron microscope (SEM, X-ray diffraction (XRD, electron probe microanalysis (EPMA and sliding wear test. It is shown that the fraction of spherical tungsten carbides has an important influence on microstructure of Ni-based overlay. The Ni40 overlay consists of γ-Ni dendrites with interdendritic Ni-based eutectics, borides and carbides improving the wear resistance. In the case of composite coatings with different content of tungsten carbide, many new phases are observed, such as Ni2W4C and NiW. In addition, there are a large number of irregular structures in composite coatings, such as acicular structure and irregular stripe organization. The results of sliding wear test indicate that the mass loss of coatings is influenced by the content of tungsten carbide. The mass loss decreases with the increase of tungsten carbide fraction. At high load, the abrasive resistance of composite coating with 60 wt. % tungsten carbide is improved about 50-fold compared to that of Ni40 overlay.

  19. APT analysis of WC-Co based cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Weidow, Jonathan, E-mail: jonathan.weidow@chalmers.se [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Andren, Hans-Olof [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)

    2011-05-15

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: {yields} We develop a method for producing specimens from WC-Co based cemented carbides. {yields} Measure segregated atoms to an interface between phases with different field evaporation field. {yields} The interface chemistry in cemented carbides. {yields} The transition metal solubility in WC.

  20. APT analysis of WC-Co based cemented carbides

    International Nuclear Information System (INIS)

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: → We develop a method for producing specimens from WC-Co based cemented carbides. → Measure segregated atoms to an interface between phases with different field evaporation field. → The interface chemistry in cemented carbides. → The transition metal solubility in WC.

  1. Dissimilar welding of WC-Co cemented carbide to Ni42Fe50.9C0.6Mn3.5Nb3 invar alloy by laser-tungsten inert gas hybrid welding

    International Nuclear Information System (INIS)

    Dissimilar welding between cemented carbide and invar alloy was carried out using CO2 laser beam and argon arc as heat sources. η Phase was formed near WC-Co/weld interface and precipitations in the fracture were discovered. In order to disclose the microstructure and mechanical property, firstly, η phase's morphology and composition at interface were investigated using backscattered electron imaging (BEI); and element diffusion across heat affected zone near WC-Co/weld interface was further studied. Secondly, bend strength values of butt joint with different welding parameters were tested by four-point bend strength experiment. Finally, WC migration mechanism was further discussed and the bend strength was measured. The results showed: (1) microstructures consisted of columnar crystals, cellular crystals, eutectic structure and fir-tree crystal and dendritic crystals. The columnar crystals were surrounded by lots of fir-tree crystals. (2) WC migration was driven by stirring effects of welds, high pressure of molten materials and ionized shielding gas, interface reaction and surface tension. (3) η Phases dispersion did not decrease bend strength of butt joint. And the maximum bend strength was 1493.56 MPa, which was attributed to NbC precipitations featured with super-fine fir-tree.

  2. Formation of mesostructure in WC-Co cemented carbides: A review

    OpenAIRE

    Lisovsky A.F.

    2011-01-01

    The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  3. Formation of mesostructure in WC-Co cemented carbides: A review

    Directory of Open Access Journals (Sweden)

    Lisovsky A.F.

    2011-01-01

    Full Text Available The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  4. Synthesis of tungsten carbide nanocrystals and their electrochemical properties

    Institute of Scientific and Technical Information of China (English)

    Jianghua ZENG; Dingsheng YUAN; Yingliang LIU; Jingxing CHEN; Sanxiang TAN

    2009-01-01

    Tungsten carbide (WC) nanocrystals have been prepared by a solvothermal method with Mg as the reductant and WO3 and anhydrous ethanol as the precursors. The effects of time and temperature on the synthesis of WC were investigated and a probable formation mechanism was discussed. The obtained WC nanocrystals were characterized by X-ray diffraction, transmission electron microscopy, energy dispersive spec-troscopy and electrochemical methods. Hexagonal close-packed WC was successfully synthesized when the temperature was as low as 500°C. The content of carbon was more than that of W, indicating that the composition of the treated sample was C and WC only. The diameters of WC nanocrystals were ranged from 40 nm to 70 nm and the nanocrystals were dispersed on carbon films. The electrochemical measurements reveal that WC nanocrystals obviously promote Pt/C electrocatalytic ability for the oxygen reduction reaction.

  5. Effect of Cement Replacement with Carbide Waste on the Strength of Stabilized Clay Subgrade

    Directory of Open Access Journals (Sweden)

    Muntohar A.S.

    2016-03-01

    Full Text Available Cement is commonly used for soil stabilization and many other ground improvement techniques. Cement is believed to be very good to improve the compressive and split-tensile strength of clay subgrades. In some application cement could be partly or fully replaced with carbide waste. This research is to study the effectiveness of the cement replacement and to find the maximum carbide waste content to be allowed for a clay subgrade. The quantities of cement replaced with the carbide waste were 30, 50, 70, 90, and 100% by its mass. The results show that replacing the cement with carbide waste decreased both the compressive and split tensile strength. Replacing cement content with carbide waste reduced its ability for stabilization. The carbide waste content should be less than 70% of the cement to provide a sufficient stabilizing effect on a clay subgrade.

  6. Influence of fabricating process on microstructure and properties of spheroidal cast tungsten carbide powder

    Institute of Scientific and Technical Information of China (English)

    DAI Yu; TAN Xing-long; LI Yu-xi; YANG Jian-gao; HUANG Bai-yun

    2005-01-01

    A super-high temperature furnace was developed to fabricate spheroidal cast tungsten carbide powder with excellent flowability and fine feathery structure in a large scale. Optical microscope and scanning electron microscope were taken to characterize the morphology and microstructure of cast tungsten carbide powder. X-ray diffractometry was used to analyze the phase composition of powders involved. It is found that the carbon potential in the furnace and feeding speed play an important role on the microstructure, morphology and properties of the spheroidal cast tungsten carbide powder. As carbon potential is between 0.3% and 0.9% in the furnace, cast tungsten carbide powder with hardness over 2800(HV0.5 ), flowability over 7. 1 s/50 g and tap density over 10.3 g/cm3 is obtained.

  7. Laser deposition of Inconel 625/tungsten carbide composite coatings by powder and wire feedstock

    OpenAIRE

    Abioye, Taiwo E.

    2014-01-01

    There is an increasing global demand to extend the life span of down-hole drilling tools in order to improve operation effectiveness and efficiency of oil and gas production. Laser cladding of tungsten carbide/Ni-based alloy metal matrix composite (MMC) coatings is currently being utilised for this purpose. However, the effect of tungsten carbide dissolution on the corrosion performance of the MMC coatings has not been completely understood. In this work, a study was carried out in which lase...

  8. Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Ovcharenko, Vladimir E., E-mail: ove45@mail.ru [Institute of Strength physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Polytechnic University, Tomsk, 634050 (Russian Federation); Ivanov, Yurii F., E-mail: yufi55@mail.ru [National Research Polytechnic University, Tomsk, 634050 (Russian Federation); High-Current Electronics Institute SB RAS, Tomsk, 634055 (Russian Federation); Mohovikov, Alexey A., E-mail: maa28@rambler.ru [Technological Institute Branch of Tomsk Polytechnic University, Yurga, Kemerovo region, 652055 (Russian Federation); Baohai, Yu, E-mail: bhyu@imr.ac.cn; Cai, Xiaolong, E-mail: xiaolongcai2015@163.com; Zhong, Lisheng, E-mail: zhonglisheng1984@163.com; Xu, Yunhua, E-mail: yunhuaxu2013@163.com [School of Material Science and Engineering, Xi’an University of Technology, Xi’an Shaanxi, 710048 (China)

    2015-10-27

    A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy.

  9. EUV nanosecond laser ablation of silicon carbide, tungsten and molybdenum

    Science.gov (United States)

    Frolov, Oleksandr; Kolacek, Karel; Schmidt, Jiri; Straus, Jaroslav; Choukourov, Andrei; Kasuya, Koichi

    2015-09-01

    In this paper we present results of study interaction of nanosecond EUV laser pulses at wavelength of 46.9 nm with silicon carbide (SiC), tungsten (W) and molybdenum (Mo). As a source of laser radiation was used discharge-plasma driver CAPEX (CAPillary EXperiment) based on high current capillary discharge in argon. The laser beam is focused with a spherical Si/Sc multilayer-coated mirror on samples. Experimental study has been performed with 1, 5, 10, 20 and 50 laser pulses ablation of SiC, W and Mo at various fluence values. Firstly, sample surface modification in the nanosecond time scale have been registered by optical microscope. And the secondly, laser beam footprints on the samples have been analyzed by atomic-force microscope (AFM). This work supported by the Czech Science Foundation under Contract GA14-29772S and by the Grant Agency of the Ministry of Education, Youth and Sports of the Czech Republic under Contract LG13029.

  10. Micro electrical discharge drilling of tungsten carbide using deionized water

    International Nuclear Information System (INIS)

    Micro electrical discharge machining (micro EDM) is an effective machining method for cobalt-bonded tungsten carbide (WC-Co); however, this material is susceptible to electrolytic corrosion when deionized water is used as the working fluid with a dc power source for the RC circuit. In this study, a bipolar pulse power source and a triangular electrode were used in order to reduce the electrolytic corrosion phenomenon during micro EDM using an RC discharge circuit. A bipolar pulse power source reduces the positive polarity period of the workpiece by periodically alternating the polarity of the workpiece and electrode and decreases the average gap voltage at the machining gap. Therefore, electrolytic corrosion, which is a type of electrochemical reaction on the positively charged workpiece, is reduced by these electrical conditions. The triangular electrode has a smaller side area as compared with the cylindrical electrode. Since the electrolytic corrosion is an electrochemical reaction between the side of the electrode and the surface of the workpiece, the small side area of the triangular electrode could reduce these reactions. With the aid of the bipolar pulse power source and the triangular electrode, an electrolytic-corrosion-free hole could be machined on the WC-Co workpiece using deionized water

  11. Micro electrical discharge drilling of tungsten carbide using deionized water

    Science.gov (United States)

    Song, Ki Young; Chung, Do Kwan; Park, Min Soo; Chu, Chong Nam

    2009-04-01

    Micro electrical discharge machining (micro EDM) is an effective machining method for cobalt-bonded tungsten carbide (WC-Co); however, this material is susceptible to electrolytic corrosion when deionized water is used as the working fluid with a dc power source for the RC circuit. In this study, a bipolar pulse power source and a triangular electrode were used in order to reduce the electrolytic corrosion phenomenon during micro EDM using an RC discharge circuit. A bipolar pulse power source reduces the positive polarity period of the workpiece by periodically alternating the polarity of the workpiece and electrode and decreases the average gap voltage at the machining gap. Therefore, electrolytic corrosion, which is a type of electrochemical reaction on the positively charged workpiece, is reduced by these electrical conditions. The triangular electrode has a smaller side area as compared with the cylindrical electrode. Since the electrolytic corrosion is an electrochemical reaction between the side of the electrode and the surface of the workpiece, the small side area of the triangular electrode could reduce these reactions. With the aid of the bipolar pulse power source and the triangular electrode, an electrolytic-corrosion-free hole could be machined on the WC-Co workpiece using deionized water.

  12. Growth stress in tungsten carbide-diamond-like carbon coatings

    International Nuclear Information System (INIS)

    Growth stress in tungsten carbide-diamond-like carbon coatings, sputter deposited in a reactive argon/acetylene plasma, has been studied as a function of the acetylene partial pressure. Stress and microstructure have been investigated by wafer curvature and transmission electron microscopy (TEM) whereas composition and energy distribution functions of positive ions were obtained by electron probe microanalyzer, elastic recoil detection analysis, and mass-energy analyzer (MEA). It has been observed that the compressive stress decreases with increasing acetylene partial pressure, showing an abrupt change from -5.0 to -1.6 GPa at an acetylene partial pressure of 0.012 Pa. TEM micrographs show that by increasing the acetylene partial pressure in the plasma from 0 to 0.012 Pa, the microstructure of the coating changes from polycrystalline to amorphous. MEA results show that the most probable energy of positive ions bombarding the substrate during deposition in pure argon and argon/acetylene atmosphere is the same. Based on the results, it is concluded that the huge variation in the compressive stress at low acetylene partial pressures is due to a change in the microstructure of the coating from polycrystalline to amorphous and not to the energy of positive ions bombarding the film

  13. Tungsten carbide nanoparticles as efficient cocatalysts for photocatalytic overall water splitting

    KAUST Repository

    Garcia-Esparza, Angel T.

    2012-12-17

    Tungsten carbide exhibits platinum-like behavior, which makes it an interesting potential substitute for noble metals in catalytic applications. Tungsten carbide nanocrystals (≈5 nm) are directly synthesized through the reaction of tungsten precursors with mesoporous graphitic C3N 4 (mpg-C3N4) as the reactive template in a flow of inert gas at high temperatures. Systematic experiments that vary the precursor compositions and temperatures used in the synthesis selectively generate different compositions and structures for the final nanocarbide (W 2C or WC) products. Electrochemical measurements demonstrate that the WC phase with a high surface area exhibits both high activity and stability in hydrogen evolution over a wide pH range. The WC sample also shows excellent hydrogen oxidation activity, whereas its activity in oxygen reduction is poor. These tungsten carbides are successful cocatalysts for overall water splitting and give H2 and O2 in a stoichiometric ratio from H 2O decomposition when supported on a Na-doped SrTiO3 photocatalyst. Herein, we present tungsten carbide (on a small scale) as a promising and durable catalyst substitute for platinum and other scarce noble-metal catalysts in catalytic reaction systems used for renewable energy generation. Platinum replacement: The phase-controlled synthesis of tungsten carbide nanoparticles from the nanoconfinement of a mesoporous graphite C 3N4 (mpg-C3N4) reactive template is shown. The nanomaterials catalyze hydrogen evolution/oxidation reactions, but are inactive in the oxygen reduction reaction. Tungsten carbide is an effective cocatalyst for photocatalytic overall water splitting (see picture). Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Teii, K., E-mail: teii@asem.kyushu-u.ac.j [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Hori, T. [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Matsumoto, S. [Exploratory Materials Research Laboratory for Energy and Environment, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Ceramic Forum Co. Ltd., 1-6-6 Taitoh, Taitoh-ku, Tokyo 110-0016 (Japan)

    2011-01-03

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm{sup -1} and 17,000 cm{sup -1} for sp{sup 2}-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp{sup 2}BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  15. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    International Nuclear Information System (INIS)

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm-1 and 17,000 cm-1 for sp2-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp2BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  16. Boron carbide coating deposition on tungsten substrates from atomic fluxes of boron and carbon

    Science.gov (United States)

    Sadovskiy, Y.; Begrambekov, L.; Ayrapetov, A.; Gretskaya, I.; Grunin, A.; Dyachenko, M.; Puntakov, N.

    2016-09-01

    A device used for both coating deposition and material testing is presented in the paper. By using lock chambers, sputtering targets are easily exchanged with sample holder thus allowing testing of deposited samples with high power density electron or ion beams. Boron carbide coatings were deposited on tungsten samples. Methods of increasing coating adhesion are described in the paper. 2 μm boron carbide coatings sustained 450 heating cycles from 100 to 900 C. Ion beam tests have shown satisfactory results.

  17. Tungsten carbide promoted Pd and Pd–Co electrocatalysts for formic acid electrooxidation

    DEFF Research Database (Denmark)

    Yin, Min; Li, Qingfeng; Jensen, Jens Oluf;

    2012-01-01

    Tungsten carbide (WC) promoted palladium (Pd) and palladium–cobalt (Pd–Co) nanocatalysts are prepared and characterized for formic acid electrooxidation. The WC as the dopant to carbon supports is found to enhance the CO tolerance and promote the activity of the Pd-based catalysts for formic acid...... oxidation. Alloying of Pd with Co further improves the electrocatalytic activity and stability of the WC supported catalysts, attributable to a synergistic effect of the carbide support and PdCo alloy nanoparticles....

  18. Heat-treatment of WC-Fe/Co/Ni cemented carbides

    International Nuclear Information System (INIS)

    The influence of heat-treatment on the properties of various WC-Fe/Co/Ni cemented carbides was studied. Though heat-treatment modifies the properties of the cemented carbides, it does not however lead to alloys superior those that show optimal properties in the as-sintered state. (orig.)

  19. APT analysis of WC-Co based cemented carbides.

    Science.gov (United States)

    Weidow, Jonathan; Andrén, Hans-Olof

    2011-05-01

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. PMID:21664543

  20. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    Directory of Open Access Journals (Sweden)

    Genrong Zhang

    2016-03-01

    Full Text Available This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co cemented carbides with cubic boron nitride (CBN and chromium carbide (Cr₃C₂ fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and decreasing grain size in cemented carbides. Near-full densification is possible when CBN-WC/Co with 0.25 wt% Cr₃C₂ is sintered at 1350°C and 20 MPa; the resulting material possesses optimal mechanical properties and density, with an acceptable Vickers hardness of 19.20 GPa, fracture toughness of 8.47 MPa.m1/2 and flexural strength of 564 MPa.u̇ Å k⃗

  1. Pressure cycling induced modification of a cemented carbide

    International Nuclear Information System (INIS)

    The wear of cemented carbide rock drill buttons is due to a complex mixture of mechanisms. One important of such mechanism is the surface fatigue that occurs due to the percussive conditions of rock drilling. To isolate the effects of this mechanism, a mechanical pressure cycling test has been performed on a cemented carbide with 11 % Co and 2 μm WC grain size. The test was ended after 60000 pressure cycles. No signs of fatigue crack nucleation were found. The changes in hardness, fracture toughness, erosion resistance, magnetical coercivity and thermal shock resistance were measured. The microstructure of the sample was investigated with x-ray diffraction, plus scanning and transmission electron microscopy. The fracture toughness decreased 14 % due to the pressure cycling while the hardness did not change. In addition, the thermal shock resistance and the erosion resistance decreased. The magnetical coercivity increased 90 % indicating significant phase transformations or high defect density in the Co binder phase. The TEM revealed no deformation of the WC phase, but important alterations of the Co phase. The Co phase was transformed from fcc into a new unidentified phase, characterized by atomic inter planar distance present in fcc and hcp plus an unfamiliar distance of 2.35 Aa. This phase is suggested to be due to a more complex stacking sequence of the close-packed planes than in hcp or fcc. (author)

  2. Advanced technologies of production of cemented carbides and composite materials based on them

    International Nuclear Information System (INIS)

    The paper presents new technological processes of production of W, WC and (Ti, W)C powders, cemented carbides having a controlled carbon content, high-strength nonmagnetic nickel-bonded cemented carbides, cemented carbide-based composites having a wear-resistant antifriction working layer as well as processes of regeneration of cemented carbide waste. It is shown that these technological processes permit radical changes in the production of carbide powders and products of VK, TK, VN and KKhN cemented carbides. The processes of cemented carbide production become ecologically acceptable and free of carbon black, the use of cumbersome mixers is excluded, the power expenditure is reduced and the efficiency of labor increases. It becomes possible to control precisely the carbon content within a two-phase region -carbide-metal. A high wear resistance of parts of friction couples which are lubricated with water, benzine, kerosene, diesel fuel and other low-viscosity liquids, is ensured with increased strength and shock resistance. (author)

  3. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

    2006-05-15

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

  4. Nanosized tungsten carbide synthesized by a novel route at low temperature for high performance electrocatalysis

    OpenAIRE

    Zaoxue Yan; Mei Cai; Pei Kang Shen

    2013-01-01

    Tungsten carbide (WC) is a widely used engineering material which is usually prepared at high temperature. A new mechanism for synthesizing nanoscaled WC at ultralow temperature has been discovered. This discovery opens a novel route to synthesize valuable WC and other carbides at a cost-efficient way. The novel formation mechanism is based on an ion-exchange resin as carbon source to locally anchor the W and Fe species. As an intermediate, FeWO4 can be formed at lower temperature, which can ...

  5. X-RAY fractographic study on fracture surface of WC-Co cemented carbides

    International Nuclear Information System (INIS)

    X-ray fractography was applied to the fracture surface of WC-Co cemented carbides. The X-ray stress constant , H, was determined. Residual stress were measured beneath fracture surface for X-ray stress measurement method. Fracture toughness tests were conducted under three-points bending. The plastic zone depth was determined from the residual stress distribution beneath the fracture surface of WC-Co cemented carbides.

  6. Strengthening zones in the Co matrix of WC-Co cemented carbides

    OpenAIRE

    Konyashin, Igor Yu; Lachmann, Frank Friedrich; Ries, Bernd Heinrich; Mazilkin, Andrei A.; Straumal, Boris B; Kübel, Christian; Llanes Pitarch, Luis Miguel; Baretzky, Brigitte

    2014-01-01

    For conventional structural and tool materials, in particular WC-Co cemented carbides, hardness and wear-resistance can usually be increased only at the expense of toughness and strength. For the first time we have achieved a dramatically increased combination of hardness, wear-resistance, fracture toughness and strength as a result of precipitation of extremely fine nanoparticles in the cobalt binder of cemented carbides. These nanoparticles are similar to 3 nm in size, coherent with the Co ...

  7. Residual strength of WC-Co cemented carbides after being subjected to abrupt temperature changes

    OpenAIRE

    Tarragó Cifre, Jose María; Serra, Ignacio; Al-Dawery, Ihsan; Llanes Pitarch, Luis Miguel

    2014-01-01

    Thermal shock and thermal fatigue are recognized as common failure modes for WC - Co cemented carbides (hardmetals) in several applications in volving service temperature changes. However, information on microstructure - performance for these materials when subjected to abrupt changes in temper ature is rather limited. In this investigation, the thermal shock resistance of two WC - Co cemented carbides is studied on the basis of their resi...

  8. Effect of SiC Nanowhisker on the Microstructure and Mechanical Properties of WC-Ni Cemented Carbide Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Xiaoyong Ren

    2014-01-01

    Full Text Available Ultrafine tungsten carbide-nickel (WC-Ni cemented carbides with varied fractions of silicon carbide (SiC nanowhisker (0–3.75 wt.% were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC and tantalum carbide (TaC as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  9. Effect of SiC nanowhisker on the microstructure and mechanical properties of WC-Ni cemented carbide prepared by spark plasma sintering.

    Science.gov (United States)

    Ren, Xiaoyong; Peng, Zhijian; Fu, Zhiqiang; Wang, Chengbiao

    2014-01-01

    Ultrafine tungsten carbide-nickel (WC-Ni) cemented carbides with varied fractions of silicon carbide (SiC) nanowhisker (0-3.75 wt.%) were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC) and tantalum carbide (TaC) as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS) Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  10. Mechanical and thermal properties of tungsten carbide – graphite nanoparticles nanocomposites

    Directory of Open Access Journals (Sweden)

    Kornaus Kamil

    2016-06-01

    Full Text Available Previous studies concerning pure tungsten carbide polycrystalline materials revealed that nanolayers of graphite located between WC grains improve its thermal properties. What is more, pressure-induced orientation of graphene nano platelets (GNP in hot pressed silicon nitride-graphene composites results in anisotropy of thermal conductivity. Aim of this study was to investigate if addition of GNP to WC will improve its thermal properties. For this purpose, tungsten carbide with 0.5–6 wt.% of GNP(12-additive underwent hot pressing. The microstructure observations performed by SEM microscopy. The anisotropy was determined via ultrasonic measurements. The following mechanical properties were evaluated: Vickers hardness, bending strength, fracture toughness KIc. The influence of GNP(12 addition on oxidation resistance and thermal conductivity was examined. It was possible to manufacture hot-pressed WC-graphene composites with oriented GNP(12 particles, however, the addition of graphene decreased both thermal and mechanical properties of the material.

  11. Effect of tungsten carbides properties of overlay welded WC/NiSiB composite coatings

    OpenAIRE

    Seger, Richard

    2014-01-01

    To get a long life of a product which is subjected to heavy mechanical wear, materials with particularly good properties such as high hardness and the ability to resist high temperature is required. Tungsten carbide is a material which has these properties, but to manufacture large products for mining industry or agriculture entirely of this material is neither practical nor quite beneficial when the disadvantages of the materials such as brittleness, high weight and high price will have a ma...

  12. Dry Sliding Wear behaviour of Aluminium-Red mud- Tungsten Carbide Hybrid metal matrix composites

    Science.gov (United States)

    Devi Chinta, Neelima; Selvaraj, N.; Mahesh, V.

    2016-09-01

    Red mud is an industrial waste obtained during the processing of alumina by Bayer's process. An attempt has been made to utilize the solid waste by using it as the reinforcement material in metal matrix composites. Red mud received from NALCO has been subjected for sieve analysis and milled to 42 nanometers using high energy ball mill. Red mud is used as a reinforcement material in Pure Aluminium matrix composite at 2%, 4%, and 6% weight at 100 microns level as well as 42 nano meters along with 4%Tungsten carbide by weight. Micro and Nano structured red mud powders, Tungsten carbide powder and Aluminium is mixed in a V-Blender, compacted at a pressure of 40 bar and samples are prepared by conventional sintering with vacuum as medium. In this current work, dry sliding wear characteristics at normal and heat treatment conditions are investigated with optimal combination of Aluminium, Tungsten carbide and different weight fractions of micro and nano structured red mud powder.

  13. Numerical simulation and experiment on split tungsten carbide cylinder of high pressure apparatus.

    Science.gov (United States)

    Yang, Yunfei; Li, Mingzhe; Liu, Zhiwei; Wang, Bolong

    2015-12-01

    A new high pressure device with a split cylinder was investigated on the basis of the belt-type apparatus. The belt-type die is subjected to excessive tangential tensile stress and the tungsten carbide cylinder is easily damaged in the running process. Taking into account the operating conditions and material properties of the tungsten carbide cylinder, it is divided into 6 blocks to eliminate the tangential tensile stress. We studied two forms of the split type: radial split and tangential split. Simulation results indicate that the split cylinder has more uniform stress distribution and smaller equivalent stress compared with the belt-type cylinder. The inner wall of the tangential split cylinder is in the situation that compressive stress is distributed in the axial, radial, and tangential directions. It is similar to the condition of hydrostatic pressure, and it is the best condition for tungsten carbide materials. The experimental results also verify that the tangential split die can bear the highest chamber pressure. Therefore, the tangential split structure can increase the pressure bearing capacity significantly.

  14. Synthesis of nanosized tungsten carbide from phenol formaldehyde resin coated precursors

    Institute of Scientific and Technical Information of China (English)

    LUO Ji; GUO Zhimeng; GAO Yuxi; LIN Tao

    2008-01-01

    Nanosized tungsten carbide was synthesized from phenol formaldehyde resin (PF) coated tungsten precursors.The process has three steps in which nanosized tungsten particles were first coated with PF,then the precursors were carburized at 950℃,and finally the carburized powders were treated in flowing wet hydrogen atmosphere at 940℃ to remove the uncombined carbon.The obtained powders were characterizedusing X-ray diffraction analysis (XRD),field-emission scanning electron microscopy (FESEM),small angle X-ray scattering (SAXS),andcombustion-gas-volume method.The results indicated that single-phase WC could be synthesized using excessive PF as carburizer at a muchlower temperature compared with using mixed carbon black.After wet hydrogen treating,the mean size of the obtained WC particles was 94.5nm and the total carbon content was 6.18 wt.%.

  15. Electro-oxidation behavior of tungsten carbide electrode in different electrolytes

    Institute of Scientific and Technical Information of China (English)

    马淳安; 甘永平; 褚有群; 黄辉; 成旦红; 周邦新

    2004-01-01

    The electrochemical activity and stability of tungsten carbide gas diffusion electrode in different electrolytes were determined by galvanostatic charge method. It is shown that WC exhibits good electrocatalytic activity and stability for hydrogen oxidation in acidic solutions when the electrode potential is below about 800 mV (vs DHE), WC is firstly oxidized to an unstable blue tungsten oxides at 800 - 900 mV which are closed to a composite stoichiometry of W2O5 in H2 SO4 solution and W8O23 in HCl solution calculated by charge consumed . Furthermore,the generated intermediate tungsten oxides can be further oxidized into WO3 at higher potentials. While in alkali solution, WC can not be used as anodic catalyst for its poor stability and catalytic activity due to the fact that WC will be directly oxidized into WO3.

  16. Tungsten carbide production from ore concentrates by molten salt-natural gas sparging treatment

    International Nuclear Information System (INIS)

    The U.S. Bureau of Mines conducted a bench-scale study to delineate the important parameters in a three-step process to produce commercial-quality tungsten carbide (WC) directly from tungsten minerals. In the process, tungsten concentrates of wolframite or wolframite and scheelite are decomposed at 1,0500C in a molten mixture of NcCl and Na2SiO3 that forms two immiscible phases. Tungsten, as sodium tungstate, reports to the halide phase and is separated from the gangue constituents, which report to the silicate phase. After decanting to separate the two phases, natural gas is sparged into the molten halide phase a 1,0700C. Submicrometer crystals of WC are initially produced. These crystals grow into thin triangular-shaped plates up to 100 μm on a side or into popcorn-shaped conglomerates. Sparged WC was examined for its suitability for use in sintered carbide products. In physical evaluations, sparged WC ground to an average particle size of 1.52 μm and compacted with 10 pct Co binder into standard 6-by 22-mm test bars had a density of 14.35 and a Rockwell A hardness of 89.6. This compared favorably with 14.39 and 89.7 respectively, for test bars made from a standard commercial 1.52-μm WC powder. Test bars made from Bureau of Mines WC had no ''C'' porosity or eta phase

  17. Co removal and phase transformations during high power diode laser irradiation of cemented carbide

    International Nuclear Information System (INIS)

    The use of a continuous wave-high power diode laser for removing surface Co-binder from Co-cemented tungsten carbide (WC-Co (5.8 wt%.)) hardmetal slabs was investigated. Combined scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analyses were performed in order to study the phase transformations and micro-structural modifications of the WC-Co substrates occurring during and after laser irradiation. The micro-structure of the WC-Co progressively transforms as energy density increased, exhibiting stronger removal of Co and WC grain growth. At very high energy density, local melting of the WC grains with the formation of big agglomerates of interlaced grains is observed, and the crystalline structure of the irradiated substrate shows the presence of a brittle ternary eutectic phase of W, Co and C (often referred to as the η-phase). The latter can be detrimental to the mechanical properties of WC-Co. Therefore, the proper adjustment of the laser processing parameters plays a crucial role in surface treatments of WC-Co substrates prior to post-processing like diamond deposition.

  18. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  19. Analysis of crystallite size and microdeformation crystal lattice the tungsten carbide milling in mill high energy

    International Nuclear Information System (INIS)

    The tungsten carbide (WC) has wide application due to its properties like high melting point, high hardness, wear resistance, oxidation resistance and good electrical conductivity. The microstructural characteristics of the starting powders influences the final properties of the carbide. In this context, the use of nanoparticle powders is an efficient way to improve the final properties of the WC. The high energy milling stands out from other processes to obtain nanometric powders due to constant microstructural changes caused by this process. Therefore, the objective is to undertake an analysis of microstructural characteristics on the crystallite size and microdeformations of the crystal lattice using the technique of X-ray diffraction (XRD) using the Rietveld refinement. The results show an efficiency of the milling process to reduce the crystallite size, leading to a significant deformation in the crystal lattice of WC from 5h milling. (author)

  20. Properties of coatings on tungsten carbide base applied by detonation spraying

    International Nuclear Information System (INIS)

    The effect of technological parameters of detonation spraying on the quality of wear-resistant coatings on the base of tungsten carbide with nickel addition is considered. Data are given on the influence of the charge composition, thickness of sprayed layer, expenditure of transporting gas and the distance to the coated surface on hardness, adhesive strength and wear resistance of the coatings. The coatings 0.2-0.4 mm thick are shown to be optimum nickel content in the charge should not exceed 10%

  1. Magnetic field imaging of a tungsten carbide film by scanning nano-SQUID microscope

    Science.gov (United States)

    Shibata, Yusuke; Nomura, Shintaro; Ishiguro, Ryosuke; Kashiwaya, Hiromi; Kashiwaya, Satoshi; Nago, Yusuke; Takayanagi, Hideaki

    2016-10-01

    We present the results of magnetic field imaging by scanning nano-superconducting quantum interference device (SQUID) microscopy on a tungsten carbide (W-C) film fabricated using focused-ion-beam chemical vapor deposition. We have investigated magnetic field change by a W-C film in an external magnetic field using a scanning nano-SQUID microscope system. We have found that the reduction of the magnetic field above the W-C film was 0.9%, indicating the penetration of vortices in the W-C at an external magnetic field of 0.171 mT.

  2. Development of tungsten carbide hardmetals using iron-based binder alloys

    International Nuclear Information System (INIS)

    The main work was carried out on hardmetals with 20 wt.% of iron rich binder alloys; the cobalt and nickel content of the alloys was varied upto 50 wt.%. The properties of the WC-Fe, WC-Co and WC-Ni hardmetals were measured for comparison. The influence of the carbon content, heat treatment and alloying with chromium andor molybdenum carbide was also evaluated. In addition to this, the effect of changes in the binder content and the carbide grain size on the properties of the hardmetals was determined. The structure of the WC-hardmetals with Fe-Co-Ni binders is similar to that of WC-Co, but the carbide grain size is somewhat smaller. The carbon content of the hardmetals has to be above the stoichiometric value of the tungsten carbide in order to obtain optimal hardmetal properties. The mechanical properties of the WC-Fe/Co/Ni hardmetals are strongly dependent on the binder composition and can be varied in a wide range. The optimal WC-Fe/Co/Ni hardmetals have at comparable transverse rupture strengths higher room temperature and hot hardness values, better fracture toughness and abrasive strength than the WC-Co hardmetals. Hardmetals whose binder is mainly martensitic have the best combination of all measured mechanical properties. (orig./IHOE)

  3. Three-point bending fatigue behavior of WC–Co cemented carbides

    International Nuclear Information System (INIS)

    Highlights: ► Mechanical fatigue tests were conducted on a specific designed jig. ► Three-point bending fatigue behavior of WC–Co cemented carbides was studied. ► Fatigue mechanisms of WC–Co cemented carbides with different WC grain sizes and Co binder contents were revealed. -- Abstract: WC–Co cemented carbides with different WC grain sizes and Co binder contents were sintered and fabricated. The three-point bending specimens with a single edge notch were prepared for tests. In the experiments, the mechanical properties of materials were investigated under static and cyclic loads (20 Hz) in air at room temperature. The fatigue behaviors of the materials under the same applied loading conditions are presented and discussed. Optical microscope and scanning electron microscopy were used to investigate the micro-mechanisms of damage during fatigue, and the results were used to correlate with the mechanical fatigue behavior of WC–Co cemented carbides. Experimental results indicated that the fatigue fracture surfaces exhibited more fracture origins and diversification of crack propagation paths than the static strength fracture surfaces. The fatigue fracture typically originates from inhomogeneities or defects such as micropores or aggregates of WC grains near the notch tip. Moreover, due to the diversity and complexity of the fatigue mechanisms, together with the evolution of the crack tip and the ductile deformation zone, the fatigue properties of WC–Co cemented carbides were largely relevant with the combination of transverse rupture strength and fracture toughness, rather than only one of them. Transverse rupture strength dominated the fatigue behavior of carbides with low Co content, whilst the fatigue behavior of carbides with high Co content was determined by fracture toughness.

  4. Fracture and fatigue behavior of WC-Co and WC-CoNi cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Roa Rovira, Joan Josep; Valle, Vladimir; Marsahll, J. M.; Llanes Pitarch, Luis Miguel

    2015-01-01

    The fracture and fatigue characteristics of several cemented carbide grades are investigated as a function of their microstructure. In doing so, the influence of binder chemical nature and content (Co and 76 wt.% Co-24 wt.% Ni), as well as carbide grain size on hardness, flexural strength, fracture toughness and fatigue crack growth (FCG) behavior is evaluated. Mechanical testing is combined with a detailed inspection of crack-microstructure interaction, by means of scanning electron microsco...

  5. Effects of gradient structure on the microstructures and properties of coated cemented carbides

    Institute of Scientific and Technical Information of China (English)

    Li Chen; Enxi Wu; Fei Yin; Jia Li

    2006-01-01

    The effects of gradient structure on the microstructure and properties of coated cemented carbides were researched with optical microscopy (OM), scanning electron microscopy (SEM), strength measurements, and cutting tests. It shows that vacuum sintering of WC-Ti(C, N)-TaC-Co cemented carbides results in the formation of a surface ductile zone. The ductile zone prevents crack propagation and leads to the increase of transverse rupture strength of the substrate. The impact resistance of coated gradient inserts was obviously improved on the basis of maintaining resistance to abrasion and the forming mechanism of the gradient structure was also analyzed.

  6. Research on Ultrafine WC-10Co Cemented Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    SHI Xiaoliang; YANG Hua; SHAO Gangqin; DUAN Xinglong; XIONG Zhen; ZHANG Weifeng

    2006-01-01

    WC- 10Co nanocomposite powder produced by spray pyrolysis-continuous reduction and carbonization technology was used, and the vacuum sintering plus sinterhip process was adopted to prepare ultrafine WCCo cemented carbide. The microstructure, grain size, porosity, density, Rockwell A hardness ( HRA ), transverse rupture strength (TRS), saturated magnetization and coercivity force were studied. The experimental results show that average grain size of the sample prepared by vacuum sintering plus sinterhip technology was about 420 nm, transverse rupture strength was more than 3460 MPa, and Rockwell A hardness of sintered specimen was more than 92.5. Ultrafine WC- 10Co cemented carbide with high strength and high hardness is obtained.

  7. Preparation of Nano-crystalline Tungsten Carbide Thin Film by Magnetron Sputtering and Their Electrocatalytic Property for PNP Reduction

    Institute of Scientific and Technical Information of China (English)

    Hua Jun ZHENG; Jian Guo HUANG; Chun An MA

    2005-01-01

    Nano-crystalline tungsten carbide thin films were deposited on Ni substrates by magnetron sputtering using WC as target material. The crystal structure and morphology of the thin films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM).Electrochemical investigations showed that the electrode of the thin film exhibited higher electrocatalytic activity in the reaction of p-nitrophenol (PNP) reduction. FT-IR analysis indicated that p-aminophenol (PAP) was synthesized after two step reduction of PNP on nano-crystalline tungsten carbide thin film electrode.

  8. Generation of pressures over 40 GPa using Kawai-type multi-anvil press with tungsten carbide anvils.

    Science.gov (United States)

    Ishii, T; Shi, L; Huang, R; Tsujino, N; Druzhbin, D; Myhill, R; Li, Y; Wang, L; Yamamoto, T; Miyajima, N; Kawazoe, T; Nishiyama, N; Higo, Y; Tange, Y; Katsura, T

    2016-02-01

    We have generated over 40 GPa pressures, namely, 43 and 44 GPa, at ambient temperature and 2000 K, respectively, using Kawai-type multi-anvil presses (KMAP) with tungsten carbide anvils for the first time. These high-pressure generations were achieved by combining the following pressure-generation techniques: (1) precisely aligned guide block systems, (2) high hardness of tungsten carbide, (3) tapering of second-stage anvil faces, (4) materials with high bulk modulus in a high-pressure cell, and (5) high heating efficiency.

  9. Potential Use Of Carbide Lime Waste As An Alternative Material To Conventional Hydrated Lime Of Cement-Lime Mortars

    OpenAIRE

    Al Khaja, Waheeb A.

    1992-01-01

    The present study aimed at the possibility of using the carbide lime waste as an alternative material to the conventional lime used for cement-lime mortar. The waste is a by-product obtained in the generation of acetylene from calcium carbide. Physical and chemical properties of the wastes were studied. Two cement-lime-sand mix proportions containing carbide lime waste were compared with the same mix proportions containing conventional lime along with a control mix without lime. Specimens wer...

  10. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    OpenAIRE

    Hongfang Sun; Zishanshan Li; Jing Bai; Shazim Ali Memon; Biqin Dong; Yuan Fang; Weiting Xu; Feng Xing

    2015-01-01

    Calcium carbide residue (CCR) is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH)2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (...

  11. Formation of tungsten carbide nanoparticles on graphitized carbon to facilitate the oxygen reduction reaction

    Science.gov (United States)

    Yan, Zaoxue; He, Guoqiang; Cai, Mei; Meng, Hui; Shen, Pei Kang

    2013-11-01

    Tungsten carbide nanoparticles with the average size less than 5 nm uniformly dispersed on the graphitized carbon matrix have been successfully synthesized by a one-step ion-exchange method. This route is to locally anchor the interested species based on an ionic level exchange process using ion-exchange resin. The advantage of this method is the size control of targeted nanomaterial as well as the graphitization of resin at low temperatures catalyzed by iron salt. The Pt nanoparticles coupled with tungsten carbide nanoparticles on graphitized carbon nanoarchitecture form a stable electrocatalyst (Pt/WC-GC). The typical Pt/WC-GC electrocatalyst gives a Pt-mass activity of 247.7 mA mgPt-1, which is much higher than that of commercial Pt/C electrocatalyst (107.1 mA mgPt-1) for oxygen reduction reaction due to the synergistic effect between Pt and WC. The presented method is simple and could be readily scaled up for mass production of the nanomaterials.

  12. The reaction between H2 and O2 over tungsten carbide catalysts

    International Nuclear Information System (INIS)

    The stationary-state reaction between H2 and O2 either in excess H2 or O2 has been studied in a flow recirculation reactor over unsupported powders of tungsten carbide with high specific surface area and microporous texture for up to 40 h. Areal rates, va are first order in the concentration of the limiting reactant and zero order in the concentration of the excess reactant between 273 and 600 K and near atmospheric pressure. Rates are referred to the number of sites counted by titration of preadsorbed oxygen with H2 at room temperature. This number is multiplied by the surface area per W atom to obtain va. These tungsten carbides exhibit a microporous structure. A break in the Arrhenius diagram near 450 K is observed. Below 450 K either in excess H2 or O2 capillary condensation of product water causes the micropores of the catalyst to become blocked. Thus, the reaction occurs only in the mesopores which account for about 10% of the total specific surface area, Sg. Above 450 K, water leaves the micropores and the apparent va increases as active sites within the micropores become accessible to the reactants. In excess O2 at 273 K, the first order rate constant of va based on active area of mesopores, is two times higher for microporous αWC than that for platinum

  13. Inelastic deformation and failure of tungsten carbide under ballistic-loading conditions

    International Nuclear Information System (INIS)

    Research highlights: → Studied a tungsten carbide projectile striking a tungsten carbide target. → Shown that for the given experimental setup, this material is susceptible to interface defeat. → Simulated results using a simple strain-hardening model using AUTODYNTM with good correlation. → Shown that a marked change in indentation depth occurs as the velocity is increased that coincides with extensive trans-granular fracture just below the impact surface. → Estimated the dynamic hardness of the WC-Co and shown that this material's strength is not sensitive to strain rate over the range of experimentation. - Abstract: High-speed photography has been used to investigate the dynamic behaviour of similar grades of WC-Co hardmetals during ballistic impacts with velocities in the range of 28-484 m/s. Key features of the failure of similar grades of WC-Co materials during complimentary impacts have been observed and discussed. In particular, fast moving fragments were observed to emanate from the point of impact and flow radially across the target's surface analogous to the processes of interface defeat. Further, as the velocity of impact was increased a non-linear increase in the indentation depth was observed that corresponded with an apparent onset of trans-granular fracture in the WC crystallites. Comparisons with ANSYS AUTODYNTM simulations were made and good correlation has been established between the measured inelastic deformation and computations using a simple strain-hardening model.

  14. Fabrication and Radiocharacterization of Boron Carbide and Tungsten Incorporated Rubber Shields

    Directory of Open Access Journals (Sweden)

    Marzieh Salimi

    2013-10-01

    Full Text Available Radioactive ray safeguard is a physical impediment which is placed between radioactive source and the protected object in order to decrease the amount of rays' radiation in the protected area. Different materials such as lead, iron, graphite, water, poly ethylene, concrete, or rubber can be used for protection against nuclear radiations. In safeguard's common designing, two types of Gama and Neutron radiations are usually considered. The weakening amount of Gama radiations is proportional to the mass and atomic number of the safeguard's material. Covering Neutron source varies with regard to the source power and its application. However, what is always true is having the least dose with the least dimensions outside the safeguard. The dose of the safeguard's outside partition is resulted from quick, slow and thermal neutrons, and also from the source's Gammas and secondary Gammas. Neutrons use retarding and neutron-absorbing materials in order to reduce the dose. Due to the weak mechanical characteristics of the pure elastic composites, fillers are used to strengthen and improve their characteristics. Strengthening the elastic material is often defined through increasing the characteristics such as hardness, module, refraction energy, solidity, tear resistance, tensile solidity, lassitude resistance, abrasion resistance. In this paper, rubber shielding materials with boron carbide and tungsten as impurities have been fabricated. The optimum boron carbide contents (5% weight percent have been evaluated using the Monte Carlo code, MCNP. The gamma attenuation coefficients for different boron carbide and tungsten contents have been measured for a number of rubber shields with dimensions of 1×9×16cm3.

  15. Application of Deep Cryogenic Treatment to Uncoated Tungsten Carbide Inserts in the Turning of AISI 304 Stainless Steel

    Science.gov (United States)

    Özbek, Nursel Altan; Çİçek, Adem; Gülesİn, Mahmut; Özbek, Onur

    2016-09-01

    This study investigated the effects of deep cryogenic treatment (DCT) on the wear performance of uncoated tungsten carbide inserts. AISI 304 austenitic stainless steel, widely used in industry, was selected as the workpiece material. Cutting experiments showed that the amount of wear significantly increased with increasing cutting speed. In addition, it was found that DCT contributed to the wear resistance of the turning inserts. The treated turning inserts were less worn by 48 and 38 pct in terms of crater wear and notch wear, respectively, whereas they exhibited up to 18 pct superior wear performance in terms of flank wear. This was attributed to the precipitation of new and finer η-carbides and their homogeneous distribution in the microstructure of the tungsten carbide material after deep cryogenic treatment. Analyses via image processing, hardness measurements, and SEM observations confirmed these findings.

  16. Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites

    Energy Technology Data Exchange (ETDEWEB)

    Lou, D.; Hellman, J.; Luhulima, D.; Liimatainen, J.; Lindroos, V.K

    2003-01-15

    A variety of experimental techniques have been used to investigate the interactions between tungsten carbide (WC-Co 88/12) particulates and the matrix in some new wear resistant cobalt-based superalloy and steel matrix composites produced by hot isostatic pressing. The results show that the chemical composition of the matrix has a strong influence on the interface reaction between WC and matrix and the structural stability of the WC particulates in the composite. Some characteristics of the interaction between matrix and reinforcement are explained by the calculation of diffusion kinetics. The three-body abrasion wear resistance of the composites has been examined based on the ASTM G65-91 standard procedure. The wear behavior of the best composites of this study shows great potential for wear protection applications.

  17. Optimization of Tungsten Carbide Opposite Anvils Used in the In Situ High-Pressure Loading Apparatus

    Directory of Open Access Journals (Sweden)

    Zhang Ying

    2014-01-01

    Full Text Available In order to optimize the structure of anvils, finite element method is used to simulate two kinds of structures, one of which has a support ring but the other one does not. According to the simulated results, it is found that the maximum value of pressure appears at the center of culet when the bevelled angle is about 20°. Comparing the results of these two kinds of structures, we find that the efficiency of pressure transformation for the structure without support ring is larger than that for the structure with support ring. Considering the effect of von Mises stress, two kinds of tungsten carbide opposite anvils have been manufactured with bevelled angle of 10°. The experimental results for these two anvils are in good agreement with the simulation.

  18. Wear and cutting performance of diamond composite material-a comparison with tungsten carbide

    Institute of Scientific and Technical Information of China (English)

    LI Xing-sheng; J. N. Boland

    2004-01-01

    A series of wear and rock cutting tests were undertaken to assess the wear and cutting performance of a thermally stable diamond composite (TSDC). The wear tests were conducted on a newly designed wear testing rig in which a rotating aluminium oxide grinding wheel is turned (also known as machined) by the testing tool element.The rock cutting tests were performed on a linear rock-cutting planer. The thrust and cutting forces acting on the tool were measured during these tests. A tungsten carbide element was also studied for comparative purposes. The wear coefficients of both materials were used to evaluate wear performance while cutting performance was assessed by tool wear and the rates of increase in forces with cutting distance.

  19. Laboratory analysis of dental sections made with commercial tungsten carbide burs coated with HFCVD diamond

    Energy Technology Data Exchange (ETDEWEB)

    Maass, F [Departamento de Fisica, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Aguilera, Y [Departamento de Ingenieria Industrial, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile); Avaria, J [Departamento de OdontologIa, Universidad de Antofagasta, Av. Angamos 601, Antofagasta (Chile)], E-mail: fdmaass@uantof.cl

    2008-11-01

    The objective of this study was to determine the cutting power of diamond burs obtained by the HFCVD deposition process. Diamond was deposited on the active part of each of a series of 10 commonly used Tungsten Carbide (WC) commercial burs. The quality of the section was compared with sections made by commonly used commercial burs, employing fresh human molars and a standard device [1]. Both burs and sections were analysed by using SEM and EDX techniques. The quality and tension of the deposited diamond coatings were analyzed by Raman Spectroscopy. The optimal thickness of the diamond coating which provided the best durability and finish of the sections was determined by comparative observations of results.

  20. Simulation on Mechanical Properties of Tungsten Carbide Thin Films Using Monte Carlo Model

    Directory of Open Access Journals (Sweden)

    Liliam C. Agudelo-Morimitsu

    2012-12-01

    Full Text Available The aim of this paper is to study the mechanical behavior of a system composed by substrate-coating using simulation methods. The contact stresses and the elastic deformation were analyzed by applying a normal load to the surface of the system consisting of a tungsten carbide (WC thin film, which is used as a wear resistant material and a stainless steel substrate. The analysis is based on Monte Carlo simulations using the Metropolis algorithm. The phenomenon was simulated from a fcc facecentered crystalline structure, for both, the coating and the substrate, assuming that the uniaxial strain is taken in the z-axis. Results were obtained for different values of normal applied load to the surface of the coating, obtaining the Strain-stress curves. From this curve, the Young´s modulus was obtained with a value of 600 Gpa, similar to the reports.

  1. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    OpenAIRE

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  2. Laser cladding of tungsten carbides (Spherotene ®) hardfacing alloys for the mining and mineral industry

    Science.gov (United States)

    Amado, J. M.; Tobar, M. J.; Alvarez, J. C.; Lamas, J.; Yáñez, A.

    2009-03-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene ® powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase ®). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

  3. Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

    International Nuclear Information System (INIS)

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed

  4. Nanosized tungsten carbide synthesized by a novel route at low temperature for high performance electrocatalysis

    Science.gov (United States)

    Yan, Zaoxue; Cai, Mei; Shen, Pei Kang

    2013-04-01

    Tungsten carbide (WC) is a widely used engineering material which is usually prepared at high temperature. A new mechanism for synthesizing nanoscaled WC at ultralow temperature has been discovered. This discovery opens a novel route to synthesize valuable WC and other carbides at a cost-efficient way. The novel formation mechanism is based on an ion-exchange resin as carbon source to locally anchor the W and Fe species. As an intermediate, FeWO4 can be formed at lower temperature, which can be directly converted into WC along with the carbonization of resin. The size of WC can be less than 2 nm. The catalyst made with Pt nanoparticles supported on nanosized WC-GC (WC-graphitized carbon) shows enhanced electrocatalytic activity for oxygen reduction reaction. The result also indicates that the Pt nanoparticles deposited on WC-GC are dominated by Pt (111) plane and shows a mass activity of 257.7 mA mg-1Pt@0.9 V.

  5. R.F. magnetron sputtering of multilayered c-BN films on cemented carbide tool.

    Science.gov (United States)

    Park, Sungtae; Jeong, Sehoon; Lee, Kwangmin

    2011-02-01

    A c-BN thin film was deposited using a B4C target in a r.f. magnetron sputtering system. The c-BN layer was coated with a TiAIN adhesion layer (approximately 2 microm), boron carbide (approximately 1 microm) and BCN (10 approximately 15 nm) nano-gradient layer system. The c-BN layers with thicknesses of more than 0.5 microm were successfully deposited onto cemented carbide substrates. The high resolution XPS spectra analysis of B1s and N1s revealed that the c-BN film was mainly composed of sp3 BN bonds.

  6. 中国超细晶硬质合金及原料制备技术进展%Development on Preparation Technology of Ultrafine-Grained Cemented Carbides and Their Raw Materials in China

    Institute of Scientific and Technical Information of China (English)

    吴冲浒; 聂洪波; 肖满斗

    2012-01-01

    The sintered WC-Co with uhrafine grain sizes ( 〈 0. 5 rim) is called ultrafine cemented carbide, which pos- sesses optimized properties such as hardness and strength. Efficient tools prepared by uhrafine cemented carbides have been used in aerospace, nuclear energy, automotive, generating equipment, new energy and other fields of electronic communications. The development of uhrafine cemented carbides and raw materials was systematically introduced and reviewed, mainly in aspects of the preparation, property and characterization of uhrafine tungsten carbide powder, ultrafine cobalt powder, WC-Co composite powder and ultrafine cemented carbides in China. Prospects on technology of the ultra-fine cemented carbide were discussed finally.%超细晶硬质合金是WC晶粒度≤0.5μm的硬质合金,这类合金具有高强度和高硬度的优异性能。目前由超细晶硬质合金制备的高效刀具已经广泛用于航空航天、核能、汽车、发电设备、新能源和电子通讯等现代制造业。主要对中国超细晶硬质合金原料(例如超细碳化钨粉、钴粉、复合粉)和超细晶硬质合金制备技术、性能及表征方法作了系统的阐述。最后对超细晶硬质合金制备技术进行了展望。

  7. Removal of a Tungsten Carbide Ring from the Finger of a Pregnant Patient: A Case Report Involving 2 Emergency Departments and the Internet.

    Science.gov (United States)

    Moser, Alexandre; Exadaktylos, Aristomenis; Radke, Alexander

    2016-01-01

    Introduction. Destructive or nondestructive procedures may be used to remove rings from injured fingers. Because of their hardness, tungsten carbide rings present special problems. Case Presentation. The patient was a 33-year-old woman, two weeks before delivery, with a swollen and reddened ring finger. It was decided to remove a tungsten carbide ring from her ring finger. This was achieved by shattering the ring with locking pliers. The patient's ring finger recovered fully.

  8. Consolidation and properties of ultrafine binderless cemented carbide by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    LIU Xiangqing; LIN Tao; Shao Huiping; GUO Zhimeng; LUO Ji; HAO Junjie

    2008-01-01

    Owing to the absence of metal binder, binderless cemented carbides have higher wear, corrosion, and oxidation resistance. WC-0.3VC-0.5Cr3C2 powders with an average particle size of 200nm and a little amount of active element were consolidated by spark plasma sintering. The sintered microstructure revealed that the average WC grain size was 0.24μm, which was almost consistent with the initial fine powder. The results of XRD showed that W2C phase was formed. Nearly complete densification of ultrafine binderless cemented carbide was achieved by sintering at 1400℃ for 120s under 50MPa. The resulting hardness and the fracture toughness were 28.18 GPa and 6.05MPa·m1/2, respectively.

  9. Microstructure and Properties of Coating from Cemented Carbide on Surface of H13 Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructures and properties of coating from cemented carbide on the substrate of H13 by vacuum powder sintering were studied. The effect of sintering temperature on the microstructures of coating was discussed. The interface characteristics between coating and H13 steel substrate, microhardness distribution and wear resistance in the coating were analyzed. The coating from cemented carbide with thickness of 1-3 mm by vacuum powder sintering at temperature ranging from 1280 ℃ to 1300 ℃ was obtained. The experimental results indicated that the coating with microhardness of HV 1600 favorable to wear resistance is strongly bonded with the H13 steel substrate by mutual diffusion and penetration of Fe,Cr, Mo,V in substrate towards the coating and W, Co,Ni in coating towards the substrate.

  10. Effect of Carbon Addition on Microstructure and Properties of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    Chongbin Wei; Xiaoyan Song; Jun Fu; Xiaosen Lv; Haibin Wang; Yang Cao; ShixianZhao; Xuemei Liu

    2012-01-01

    Based on a unique method to synthesize WC-Co composite powder by in-situ reactions of metal oxides and carbon, the effects of the carbon addition in the initial powders on the phase constitution, microstructure and mechanical properties of the cemented carbides were investigated. It is found that with a suitable carbon addition the pure phase constitution can be obtained in the sintered bulk from the composite powder. The mechanical properties of the cemented carbides depend on the phase constitution and the WC grain structure. To obtain the excellent properties of the WC-Co bulk, it is important to obtain the pure phase constitution from the appropriate carbon addition in the initial powders and a suitable grain size.

  11. Influence of Combined Hard and Fine Machining on the Surface Properties of Cemented Carbides

    Directory of Open Access Journals (Sweden)

    U. Engel

    2012-09-01

    Full Text Available As a result of recent developments in cold forging cemented carbides are increasingly used as tool materials. Due to their high hardness only electrical discharge machining (EDM and grinding are suitable for tool machining. The structure of tool surface has significant influence on dominating failure mechanisms wear and fatigue. For improvement of tribological conditions the surface is polished in a finale processing step. The result of hard and fine machining is a specific combination of coarse and fine structure which is determined by processing parameters. The different surface structures lead to a particular tool behavior in forming process. This paper aims to show the influence of combined hard and fine machining on the surface properties of cemented carbides.

  12. Grinding effects on surface integrity and mechanical strength of WC-Co cemented carbides

    OpenAIRE

    Yang, Jing; Odén, Magnus; Johansson-Joesaar, M. P.; Llanes, L.

    2014-01-01

    In this study, the correlation existing among grinding, surface integrity, and flexural strength is investigated for WC-Co cemented carbides (hardmetals). A fine-grained WC-13 wt % Co grade and three different surface conditions: (1) ground, (2) mirror-like polished (reference), and (3) ground plus high-temperature annealed, are investigated. Surface integrity and mechanical characterization is complemented with fractography. The grinding strongly affects both surface integrity and flexural s...

  13. Silicon Carbide Coating for Carbon Materials Produced by a Pack-Cementation Process

    OpenAIRE

    Paccaud, O.; Derré, A.

    1995-01-01

    A pack-cementation process has been developed in order to produce SiC coating on carbon materials. At high temperature gaseous silicon monoxide generated from a SiC-SiO2 powders mixture reacts with carbon substrate by converting the outer surfaces into silicon carbide. The correlation between density measurements and thermochemical calculations allows to determine the reaction path mechanism for the SiC layer formation. Iridium marker experiments are proposed to localize the substrate initial...

  14. Preparation, Characterization and Catalytic Properties of S2O2-8/ZrO2 Supported by Tungsten Carbide

    Institute of Scientific and Technical Information of China (English)

    XUE Hua-xin; CHEN Jian-min

    2004-01-01

    A WC-supported S2O2-8/ZrO2(PSZ) catalyst was prepared and characterized by means of XRD, BET, FTIR and XPS. The isomerization of n-pentane over the catalyst was investigated as well. The results show that the skeletal isomerization and the crack of n-pentane proceed simultaneously on WC-supported S2O2-8/ZrO2 catalyst. The addition of tungsten carbide showed a significant enhancement in the activity and stability of the catalyst for n-pentane isomerization. The catalyst showed evidently a better activity than S2O2-8/ZrO2 supported by Pt and WO3. The results can be interpreted by the existence of the tungsten oxycarbide compound(WCxOy) with carbidic, oxide and acidic sites.

  15. Comparative study on discharge conditions in micro-hole electrical discharge machining of tungsten carbide (WC-Co) material

    Institute of Scientific and Technical Information of China (English)

    Hyun-Seok TAK; Chang-Seung HA; Dong-Hyun KIM; Ho-Jun LEE; Hae-June LEE; Myung-Chang KANG

    2009-01-01

    WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge machining(EDM) is one of the most effective methods for making holes because the hardness is not a dominant parameter in EDM. This paper describes the characteristics of the discharge conditions for micro-hole EDM of tungsten carbide with a WC grain size of 0.5μm and Co content of 12%. The EDM process was conducted by varying the condenser and resistance values. A R-C discharge EDM device using arc erosion for micro-hole machining was suggested. Furthermore, the characteristics of the developed micro-EDM were analyzed in terms of the electro-optical observation using an oscilloscope and field emission scanning electron microscope.

  16. A tribological study of a detonation gun coating of tungsten carbide for use in a subsea gate valve

    OpenAIRE

    Binfield, Mark

    1995-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Detonation gun coatings of tungsten carbide have been widely recognised as one of the most effective anti-wear coatings for oilfield applications. However, very little fundamental tribological information exists for the material, which hinders coating development and the evolution of correct specifications. This study redresses this problem by conducting adhesive, abrasive and erosive tests u...

  17. Preparation of Pt-mesoporous tungsten carbide/carbon composites via a soft-template method for electrochemical methanol oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Chun’an, E-mail: science@zjut.edu.cn; Kang, Lingzhi; Shi, Meiqin; Lang, Xiaoling; Jiang, Yekun

    2014-03-05

    Highlights: • Mesoporous composite Pt-m(WC/C) is prepared by a soft template method. • The structure of phenolic gives a space limitation effect on the growth of WC. • Analysis of the effect of F127 on controlling the structure of composites. • Pt-m(WC/C) exhibits more than three times higher than Pt/C in catalytic activity. -- Abstract: This paper introduces a simple and reproducible chemical process for synthesis of Pt-mesoporous tungsten carbide/carbon composites composites Pt-m(WC/C) by means of a soft-template method. In this process, low-molecular-weight phenolic resol acted as the precursor both for carbon support and also the carbon resource of tungsten carbide. Tungsten hexachloride was used as a tungsten precursor along with different amount of triblock copolymer Pluronic F127 as pore-forming component. The best performance of Pt-m(WC/C) towards methanol oxidation is found when the mass ratios of WCl{sub 6}:F127 is 1:0.6. The composite presents an improved methanol oxidation performance evidenced by a negative shift in onset potential, and increase of peak current density, compared with commercial Pt/C. The difference is explained by the adding of appropriate amount of F127 which facilitates the construction of mesoporous matrix structure of WC/C.

  18. Adhesion and wear of ZrN films sputtered on tungsten carbide substrates

    International Nuclear Information System (INIS)

    The improvement of the adhesion of a coating film to the coated material and of its wear resistance is a fundamental aspect for protective hard coatings. As a consequence, the optimization of the deposition techniques is required to properly tune the film properties. Among the numerous materials for hard coatings, zirconium nitride (ZrN) is extensively studied for use in tribological applications, thanks to its high hardness, strong wear resistance, chemical stability and high corrosion resistance. In this work ZrN films were RF-sputtered on silicon and tungsten carbide substrates, with different assistance bias voltages applied to the substrate during the film deposition. Their adhesion and wear resistance properties were evaluated and correlated to the structural and compositional properties, showing the best responses (higher critical load and scratch hardness, and lower wear rate) when using a low negative bias voltage (− 5 V). - Highlights: ► ZrN films were sputtered at different assistance bias voltages. ► Hardness, adhesion and wear resistance properties were evaluated. ► Tribological properties were correlated to structural and compositional properties. ► Minimization of oxygen contamination helped to improve the tribological properties. ► The best adhesion and wear resistance were observed at low negative bias voltage

  19. A Novel Approach for Direct Synthesis of Nanocrystalline Tungsten Carbide from Milled Scheelite Ore

    Science.gov (United States)

    Singh, Harjinder; Pandey, O. P.

    2013-12-01

    In recent years, nanostructured tungsten carbide (WC) has been synthesized mainly from precursors like WO3, W, WCl6, and WCl4. These pure precursors are obtained by multistep high temperature treatments from the ore. Single phase nanocrystalline WC has been synthesized for the first time from scheelite ore at significantly lower [923 K (650 °C)] temperature. The activated charcoal and Mg turnings have been used as carbon source and reducing agent, respectively. The effect of time and temperature on the reaction has been investigated. The reaction by-products and impurities were washed firstly with dilute HCl and then with dilute base. The powders were characterized by X-ray diffraction technique and high resolution transmission electron microscope. The XRD patterns were refined by Rietveld method. The WC crystallite size was observed to decrease with lowering of synthesis temperature. The average crystallite size of WC formed was 20 nm. This report presents an exclusive, straight forward, environment friendly, and reproducible method for synthesis of nanocrystalline WC directly from scheelite ore.

  20. Plasma Enhanced Chemical Vapor Deposition Nanocrystalline Tungsten Carbide Thin Film and Its Electro-catalytic Activity

    Institute of Scientific and Technical Information of China (English)

    Huajun ZHENG; Chunan MA; Jianguo HUANG; Guohua LI

    2005-01-01

    Nanocrystalline tungsten carbide thin films were fabricated on graphite substrates by plasma enhanced chemical vapor deposition (PECVD) at H2 and Ar atmosphere, using WF6 and CH4 as precursors. The crystal phase, structure and chemical components of the films were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS), respectively. The results show that the film prepared at CH4/WF6concentration ratio of 20 and at 800℃ is composed of spherical particles with a diameter of 20~35 nm. Electrochemical investigations show that the electrochemical real surface area of electrode of the film is large, and the electrode of the film exhibits higher electro-catalytic activity in the reaction of methanol oxidation. The designated constant current of the film catalyst is 123.6 mA/cm2 in the mixture solution of H2SO4 and CH3OH at the concentration of 0.5 and 2.0 mol/L at 70℃, and the designated constant potential is only 0.306 V (vs SCE).

  1. Direct deposition of cubic boron nitride films on tungsten carbide-cobalt.

    Science.gov (United States)

    Teii, Kungen; Matsumoto, Seiichiro

    2012-10-24

    Thick cubic boron nitride (cBN) films in micrometer-scale are deposited on tungsten carbide-cobalt (WC-Co) substrates without adhesion interlayers by inductively coupled plasma-enhanced chemical vapor deposition (ICP-CVD) using the chemistry of fluorine. The residual film stress is reduced because of very low ion-impact energies (a few eV to ∼25 eV) controlled by the plasma sheath potential. Two types of substrate pretreatment are used successively; the removal of surface Co binder using an acid solution suppresses the catalytic effect of Co and triggers cBN formation, and the surface roughening using mechanical scratching and hydrogen plasma etching increases both the in-depth cBN fraction and deposition rate. The substrate surface condition is evaluated by the wettability of the probe liquids with different polarities and quantified by the apparent surface free energy calculated from the contact angle. The surface roughening enhances the compatibility in energy between the cBN and substrate, which are bridged by the interfacial sp(2)-bonded hexagonal BN buffer layer, and then, the cBN overlayer is nucleated and evolved easier. PMID:22950830

  2. Erosion and Corrosion Behavior of Laser Cladded Stainless Steels with Tungsten Carbide

    Science.gov (United States)

    Singh, Raghuvir; Kumar, Mukesh; Kumar, Deepak; Mishra, Suman K.

    2012-11-01

    Laser cladding of tungsten carbide (WC) on stainless steels 13Cr-4Ni and AISI 304 substrates has been performed using high power diode laser. The cladded stainless steels were characterized for microstructural changes, hardness, solid particle erosion resistance and corrosion behavior. Resistance of the clad to solid particle erosion was evaluated using alumina particles according to ASTM G76 and corrosion behavior was studied by employing the anodic polarization and open circuit potential measurement in 3.5% NaCl solution and tap water. The hardness of laser cladded AISI 304 and 13Cr-4Ni stainless steel was increased up to 815 and 725Hv100 g, respectively. The erosion resistance of the modified surface was improved significantly such that the erosion rate of cladded AISI 304 (at 114 W/mm2) was observed ~0.74 mg/cm2/h as compared to ~1.16 and 0.97 mg/cm2/h for untreated AISI 304 and 13Cr-4Ni, respectively. Laser cladding of both the stainless steels, however, reduced the corrosion resistance in both NaCl and tap water.

  3. Effect of carbon content on carbide morphology and mechanical properties of A.R. white cast iron with 10-12% tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Heydari, D. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Skandani, A. Alipour [Department of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061 (United States); Al Haik, M., E-mail: alhaik@vt.edu [Department of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061 (United States)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer Effect of W and C variation in A.R. white cast iron was studied up to 12 wt% W. It never exceeded 10 wt% in previous investigations. Black-Right-Pointing-Pointer Carbide morphologies with 2.2-3.2 wt% carbon shows that W has dominating effect on carbide morphology. Black-Right-Pointing-Pointer New carbide microstructures (GA and IA) appear in some range of carbon and its volume fraction is function of carbon content. Black-Right-Pointing-Pointer After heat treatment, new carbide morphology turns to continuous chromium carbide. Black-Right-Pointing-Pointer Wear resistance and hardness of the new alloys depends on both IA appearance presence and tungsten carbide precipitation. - Abstract: Carbide morphologies of white cast iron containing 22% Cr and 10-12% tungsten with different carbon contents (2.34-3.20 wt.%) were investigated. Results indicated that for the as-cast alloys with no heat treatments, the addition of carbon changes the morphology of carbides during air-cooling in the presence of tungsten. Light microscopy analysis revealed that for an alloy with 2.3 wt% carbon, chromium carbides possess coarse gray appearance (GA). Increasing the carbon content reduced the coarse GA zones volume fraction while a finer GA zones emerged. The coexistence of coarse and fine GA phases came to an end at 2.8 wt% carbon, at which only fine GA zones spread throughout the chromium carbide phase. Scaling up the carbon content to 3.2 wt% led to the formation of tungsten carbide and austenite in a eutectic reaction. Both fine and coarse GA zones vanished while the tungsten carbides acquired fishbone-like morphology. Upon heat treatment, the coarse GA zones vanished completely and turned into island appearance (IA) of chromium carbide. On the contrary, the finer GA zones remained unchanged after heat treatment and they coexisted with the IA. After heat treatment, the fishbone morphology shattered apart, however, the hyper chromium carbides

  4. Effects of Implant Copper Layer on Diamond Film Deposition on Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The deposition of high-quality diamond films and their adhesion on cemented carbides are strongly influenced by the catalytic effect of cobalt under typical deposition conditions.Decreasing Co content on the surface of the cemented carbide is often used for the diamond filmdeposition. But the leaching of Co from the WC-Co substrate leading to a mechanical weak surface often causes a poor adhesion. In this paper we adopted an implant copper layer preparedby vaporization to improve the mechanical properties of the Co-leached substrate. The diamondfilms were grown by microwave plasma chemical vapor deposition from CH4 :H2 gas mixture. Thecross section and the morphology of the diamond film were characterized by scanning electronmicroscopy (SEM). The non-diamond content in the film was analyzed by Raman spectroscopy.The effects of pretreatment on the concentrations of Co and Cu near the interfacial region wereexamined by energy dispersive spectrum (EDS) equipped with SEM. The adhesion of the diamondon the substrate was evaluated with a Rockwell-type hardness tester. The results indicate that thediamond films prepared with implant copper layer have a good adhesion to the cemented carbidesubstrate due to the recovery of the mechanical properties of the Co-depleted substrate after thecopper implantation and the formation of less amorphous carbon between the substrate and thediamond film.

  5. High Surface Area Tungsten Carbides: Synthesis, Characterization and Catalytic Activity towards the Hydrogen Evolution Reaction in Phosphoric Acid at Elevated Temperatures

    DEFF Research Database (Denmark)

    Tomás García, Antonio Luis; Li, Qingfeng; Jensen, Jens Oluf;

    2014-01-01

    Tungsten carbide powders were synthesized as a potential electrocatalyst for the hydrogen evolution reaction in phosphoric acid at elevated temperatures. With ammonium metatungstate as the precursor, two synthetic routes with and without carbon templates were investigated. Through the intermediate...... nitride route and with carbon black as template, the obtained tungsten carbide samples had higher BET area. In 100% H3PO4 at temperatures up to 185°C, the carbide powders showed superior activity towards the hydrogen evolution reaction. A deviation was found in the correlation between the BET area...... and catalytic activity; this was attributed to the presence of excess amorphous carbon in the carbide powder. TEM imaging and TGA-DTA results revealed a better correlation of the activity with the carbide particle size....

  6. Tungsten Carbide Grain Size Computation for WC-Co Dissimilar Welds

    Science.gov (United States)

    Zhou, Dongran; Cui, Haichao; Xu, Peiquan; Lu, Fenggui

    2016-06-01

    A "two-step" image processing method based on electron backscatter diffraction in scanning electron microscopy was used to compute the tungsten carbide (WC) grain size distribution for tungsten inert gas (TIG) welds and laser welds. Twenty-four images were collected on randomly set fields per sample located at the top, middle, and bottom of a cross-sectional micrograph. Each field contained 500 to 1500 WC grains. The images were recognized through clustering-based image segmentation and WC grain growth recognition. According to the WC grain size computation and experiments, a simple WC-WC interaction model was developed to explain the WC dissolution, grain growth, and aggregation in welded joints. The WC-WC interaction and blunt corners were characterized using scanning and transmission electron microscopy. The WC grain size distribution and the effects of heat input E on grain size distribution for the laser samples were discussed. The results indicate that (1) the grain size distribution follows a Gaussian distribution. Grain sizes at the top of the weld were larger than those near the middle and weld root because of power attenuation. (2) Significant WC grain growth occurred during welding as observed in the as-welded micrographs. The average grain size was 11.47 μm in the TIG samples, which was much larger than that in base metal 1 (BM1 2.13 μm). The grain size distribution curves for the TIG samples revealed a broad particle size distribution without fine grains. The average grain size (1.59 μm) in laser samples was larger than that in base metal 2 (BM2 1.01 μm). (3) WC-WC interaction exhibited complex plane, edge, and blunt corner characteristics during grain growth. A WC ( { 1 {bar{{1}}}00} ) to WC ( {0 1 1 {bar{{0}}}} ) edge disappeared and became a blunt plane WC ( { 10 1 {bar{{0}}}} ) , several grains with two- or three-sided planes and edges disappeared into a multi-edge, and a WC-WC merged.

  7. Change in relative density of WC-Co cemented carbides in spark plasma sintering process

    Institute of Scientific and Technical Information of China (English)

    SUN Lan; LIN Chenguang; JIA Chengchang; JIA Xian; XIAN Min

    2008-01-01

    The relative density of WC-Co cemented carbides during spark plasma sintering (SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900℃,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200℃,and most of the densification took place in the stage.Besides,the theoretcal values were consistent with the experimental results.

  8. Quantitative analysis of WC grain shape in sintered WC-Co cemented carbides.

    Science.gov (United States)

    Christensen, Mikael; Wahnström, Göran; Allibert, Colette; Lay, Sabine

    2005-02-18

    The morphology of WC grains is examined by ab initio calculations, and by transmission electron microscopy in a WC-Co cemented carbide. Two compositions are studied to determine the effect of carbon chemical potential on the shape development. The WC grains are found to be truncated triangles, and the grain morphology is adequately reproduced by the ab initio calculations. The energy difference between the two types of grain facets is shown to be due to the formation of stronger bonds with more covalent character between low coordinated W and Co atoms at one type of facet. PMID:15783755

  9. Thermal residual stress analysis of diamond coating on graded cemented carbides

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; WU Cong-hai; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    Finite element model was developed to analyze thermal residual stress distribution of diamond coating on graded and homogeneous substrates. Graded cemented carbides were formed by carburizing pretreatment to reduce the cobalt content in the surface layer and improve adhesion of diamond coating. The numerical calculation results show that the surface compressive stress of diamond coating is 950 MPa for graded substrate and 1 250 MPa for homogenous substrate, the thermal residual stress decreases by around 24% due to diamond coating. Carburizing pretreatment is good for diamond nucleation rate, and can increase the interface strength between diamond coating and substrate.

  10. Influence of Grain Refinement on Microstructure and Mechanical Properties of Tungsten Carbide/Zirconia Nanocomposites

    Science.gov (United States)

    Nasser, Ali; Kassem, Mohamed A.; Elsayed, Ayman; Gepreel, Mohamed A.; Moniem, Ahmed A.

    2016-09-01

    WC-W2C/ZrO2 nanocomposites were synthesized by pressure-less sintering (PS) and spark plasma sintering (SPS) of tungsten carbide/yttria-stabilized tetragonal zirconia, WC/TZ-3Y. Prior to sintering, WC/TZ-3Y powders were totally ball-milled for 20 and 120 h to obtain targeted nano (N) and nano-nano (N-N) structures, indicated by transmission electron microscopy and powder x-ray diffraction (PXRD). The milled powders were processed via PS at temperatures of 1773 and 1973 K for 70 min and SPS at 1773 K for 10 min. PXRD as well as SEM-EDS indicated the formation of WC-W2C/ZrO2 composites after sintering. The mechanical properties were characterized via Vicker microhardness and nanoindentation techniques indicating enhancements for sufficiently consolidated composites with high W2C content. The effects of reducing particle sizes on phase transformation, microstructure and mechanical properties are reported. In general, the composites based on the N structure showed higher microhardness than those for N-N structure, except for the samples PS-sintered at 1773 K. For instance, after SPS at 1773 K, the N structure showed a microhardness of 18.24 GPa. Nanoindentation measurements revealed that nanoscale hardness up to 22.33 and 25.34 GPa and modulus of elasticity up to 340 and 560 GPa can be obtained for WC-W2C/ZrO2 nanocomposites synthesized by the low-cost PS at 1973 K and by SPS at 1773 K, respectively.

  11. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    Directory of Open Access Journals (Sweden)

    Hongfang Sun

    2015-02-01

    Full Text Available Calcium carbide residue (CCR is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (RCP. The properties of paste and mortar in fresh and hardened states (setting time, shrinkage, and compressive strength with 5% cement replacement by RCP were evaluated. The hydration of RCP and OPC (Ordinary Portland Cement pastes was also examined through SEM (scanning electron microscope. Test results showed that in comparison to control OPC mix, the hydration products for the RCP mix took longer to formulate. The initial and final setting times were prolonged, while the drying shrinkage was significantly reduced. The compressive strength at the age of 45 days for RCP mortar mix was found to be higher than that of OPC mortar and OPC mortar with silica fume mix by 10% and 8%, respectively. Therefore, the synthesized RCP was proved to be a sustainable active cementitious powder for the strength enhanced of building materials, which will result in the diversion of significant quantities of this by-product from landfills.

  12. A computational study of interfaces in WC-Co cemented carbides

    Science.gov (United States)

    Petisme, Martin V. G.; Johansson, Sven A. E.; Wahnström, Göran

    2015-06-01

    Interfaces in WC-Co cemented carbides have been investigated using the density functional theory (DFT). Six different model WC/WC grain boundaries are considered, together with the corresponding WC surfaces and WC/Co phase boundaries. The contribution to the grain boundary energies arising from misfit is estimated using an analytical bond order potential (ABOP) and the effect of magnetism is investigated using spinpolarized and non-spinpolarized calculations. A systematic study of adsorption of Co to WC surfaces, Co segregation to WC/WC grain boundaries and Co substitution at WC/Co phase boundaries has been carried out. Adsorption of Co to most WC surfaces is predicted, and result in a monolayer coverage of Co and sometimes a mixed Co/W or Co/W monolayer. The WC surfaces will become prewetted with Co as soon as the atoms become mobile at finite temperatures. Co substitutional segregation is predicted to all model WC/WC grain boundaries in 0.5 monolayer proportion. The segregation of Co to grain boundaries stabilizes the continuous skeleton network of hard WC grains in cemented carbides. Using the obtained interfacial energies, the wetting and the driving force for cobalt grain boundary infiltration are discussed. A dependence on the wetting efficiency on the carbon chemical potential is predicted, which could be an explanation for the better wetting observed experimentally under W-rich conditions.

  13. Computer-Aided Design of Some Advanced Steels and Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    LI Lin; ZHANG Mei; HE Yan-lin; De Cooman Bruno; Wollants Patrick

    2005-01-01

    Thermodynamic and kinetic study on TRIP (transformation induced plasticity) steels, cemented carbides and mold steel for plastics were carried out in order to design modern advanced materials. With the sublattice model, equilibrium compositions of ferrite and austenite phases in TRIP steels, as well as volume fraction of austenite at inter-critical temperatures for different time were calculated. Concentration profiles of carbon, manganese, aluminum and silicon in the steels were also estimated in the lattice fixed frame of reference. The effect of Si and Mn on TRIP was discussed according to thermodynamic and kinetic analyses. In order to understand and produce the graded nanophase structure of cemented carbides, miscellaneous phases in the M-Co-C (M= Ti, Ta, Nb) systems and Co-V-C system were modeled. Solution parameters and thermodynamic properties were listed in detail. The improvement of machining behavior of prehardened mould steel for plastics was obtained by computer-aided composition design. The results showed that the matrix composition of large-section prehardened mould steel for plastic markedly influences the precipitation of non-metallic inclusion and the composition control by the aid of Thermo-Calc software package minimizes the amount of detrimental oxide inclusion. In addition, the modification of calcium was optimized in composition design.

  14. Evaluation of the apoptogenic potential of hard metal dust (WC-Co), tungsten carbide and metallic cobalt.

    Science.gov (United States)

    Lombaert, Noömi; De Boeck, Marlies; Decordier, Ilse; Cundari, Enrico; Lison, Dominique; Kirsch-Volders, Micheline

    2004-12-01

    The present study aimed at comparing in vitro the apoptogenic properties of metallic cobalt (Co), tungsten carbide (WC) and tungsten carbide-cobalt (WC-Co) in conditions known to cause genotoxicity. Human peripheral blood mononucleated cells were incubated with 2.0-6.0 microg/ml of Co alone or mixed with WC particles and 33.3-100.0 microg/ml WC alone for up to 24 h. Under these culture conditions the majority (60%) of the cobalt metal particles were almost immediately solubilised in the culture medium, while WC remained under the form of particles that were progressively phagocytosed by monocytes. Apoptosis was assessed by Annexin-V staining, flow cytometry and analysis of DNA fragmentation by ELISA. Metallic Co-particles induced apoptosis in vitro. Furthermore, although so far considered as biologically inert, WC particles also induced apoptosis. When compared with its individual components WC-Co displayed an additive apoptotic effect in the DNA fragmentation assay. Apoptosis induced by WC particles was found largely dependent on caspase-9 activation and occurred presumably in monocytes, while that induced by Co involved both caspase-9 and -8 activation. The data suggest that apoptosis induced by the tested WC-Co mixture results from the additive effects of WC apoptosis induced in monocytes and Co-specific apoptosis in both monocytes and lymphocytes. The apoptogenic properties of these metals may be important in the mechanism of lung pathologies induced by the cobalt-containing particles. PMID:15475175

  15. Fatigue and fracture of cemented carbides%硬质合金的疲劳与断裂

    Institute of Scientific and Technical Information of China (English)

    陈振华; 姜勇; 陈鼎; 张忠健; 徐涛; 彭文

    2011-01-01

    In actual applications, the cemented carbides stand the multiple fatigue action. Understanding the fatigue mechanism and improving the fatigue property are the important direction for the research of cemented carbides. The applications and studies of fatigue and fracture of cemented carbides were reviewed. The domestic and foreign research results on the mechanism of fatigue fracture of cemented carbides were summarized, and the recent works of authors' research group were also introduced.%硬质合金在使用中一般同时承受多重疲劳的共同作用,了解硬质合金的疲劳破坏机理和提高其疲劳性能是硬质合金研究领域的一个重要方向.综述各种硬质合金工具在不同环境中的疲劳破坏情况,概括目前国内外学者对硬质合金疲劳性能的机理的研究进展.同时介绍本课题组在自行改造的疲劳试验机上对硬质合金多重疲劳开展的一些工作.

  16. The effect of vanadium-carbon monolayer on the adsorption of tungsten and carbon atoms on tungsten-carbide (0001 surface

    Directory of Open Access Journals (Sweden)

    Moitra A.

    2011-01-01

    Full Text Available We report a first-principles calculations to study the effect of a vanadium-carbon (VC monolayer on the adsorption process of tungsten (W and carbon (C atoms onto tungsten-carbide (WC (0001 surface. The essential configuration for the study is a supercell of hexagonal WC with a (0001 surface. When adding the VC monolayer, we employed the lowest energy configuration by examining various configurations. The total energy of the system is computed as a function of the W or C adatoms’ height from the surface. The adsorption of a W and C adatom on a clean WC (0001 surface is compared with that of a W and C adatom on a WC (0001 surface with VC monolayer. The calculations show that the adsorption energy increased for both W and C adatoms in presence of the VC monolayer. Our results provide a fundamental understanding that can explain the experimentally observed phenomena of inhibited grain growth during sintering of WC or WC-Co powders in presence of VC.

  17. PLD deposition of tungsten carbide contact for diamond photodiodes. Influence of process conditions on electronic and chemical aspects

    Science.gov (United States)

    Cappelli, E.; Bellucci, A.; Orlando, S.; Trucchi, D. M.; Mezzi, A.; Valentini, V.

    2013-08-01

    Tungsten carbide, WC, contacts behave as very reliable Schottky contacts for opto-electronic diamond devices. Diamond is characterized by superior properties in high-power, high frequency and high-temperature applications, provided that thermally stable electrode contacts will be realized. Ohmic contacts can be easily achieved by using carbide-forming metals, while is difficult to get stable Schottky contacts at elevated temperatures, due to the interface reaction and/or inter-diffusion between metals and diamond. Novel type of contacts, made of tungsten carbide, WC, seem to be the best solution, for their excellent thermal stability, high melting point, oxidation and radiation resistance and good electrical conductivity. Our research was aimed at using pulsed laser deposition for WC thin film deposition, optimizing experimental parameters, to obtain a final device characterized by excellent electronic properties, as a detector for radiation in deep UV or as X-ray dosimeter. We deposited our films by laser ablation from a target of pure WC, using different reaction conditions (i.e., substrate heating, vacuum or reactive atmosphere (CH4/Ar), RF plasma activated), to optimize both the stoichiometry of the film and its structure. Trying to obtain a material with the best electronic response, we used also two sources of laser radiation for target ablation, i.e., nano-second pulsed excimer laser ArF, and ultra-short fs Ti:Sapphire laser. The structure and chemical aspects have been evaluated by Raman and X-ray photoelectron spectroscopy (XPS), while the dosimeter photodiode response has been tested by the I-V measurements, under soft X-ray irradiation.

  18. PLD deposition of tungsten carbide contact for diamond photodiodes. Influence of process conditions on electronic and chemical aspects

    International Nuclear Information System (INIS)

    Tungsten carbide, WC, contacts behave as very reliable Schottky contacts for opto-electronic diamond devices. Diamond is characterized by superior properties in high-power, high frequency and high-temperature applications, provided that thermally stable electrode contacts will be realized. Ohmic contacts can be easily achieved by using carbide-forming metals, while is difficult to get stable Schottky contacts at elevated temperatures, due to the interface reaction and/or inter-diffusion between metals and diamond. Novel type of contacts, made of tungsten carbide, WC, seem to be the best solution, for their excellent thermal stability, high melting point, oxidation and radiation resistance and good electrical conductivity. Our research was aimed at using pulsed laser deposition for WC thin film deposition, optimizing experimental parameters, to obtain a final device characterized by excellent electronic properties, as a detector for radiation in deep UV or as X-ray dosimeter. We deposited our films by laser ablation from a target of pure WC, using different reaction conditions (i.e., substrate heating, vacuum or reactive atmosphere (CH4/Ar), RF plasma activated), to optimize both the stoichiometry of the film and its structure. Trying to obtain a material with the best electronic response, we used also two sources of laser radiation for target ablation, i.e., nano-second pulsed excimer laser ArF, and ultra-short fs Ti:Sapphire laser. The structure and chemical aspects have been evaluated by Raman and X-ray photoelectron spectroscopy (XPS), while the dosimeter photodiode response has been tested by the I–V measurements, under soft X-ray irradiation.

  19. Periodic and uniform nanogratings formed on cemented carbide by femtosecond laser scanning

    International Nuclear Information System (INIS)

    Periodic and uniform nanogratings are fabricated by femtosecond laser scanning on cemented carbide. Specifically, three experiments are designed to study the influence of single pulse energy, scanning speed, and scanning spacing on the period and the uniformity of the formed nanogratings. The results show that the sample with single pulse energy of 2 μJ, scanning speed of 1000 μm/s, and scanning spacing of 5 μm shows the best quality of nanogratings among all the tested samples at different processing parameters. The uniformity of the nanogratings is largely determined by single pulse energy, scanning speed, and scanning spacing. Single pulse energy and scanning speed significantly affect the period of the nanogratings, whereas the period of the nanogratings maintains a fixed value under different scanning spacings. The period of the nanogratings increases gradually with the decrease of the single pulse energy and the increase of the scanning speed, respectively.

  20. Phase Analysis of Cemented Carbide WC-Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 褚连青; 宋俊亭

    2002-01-01

    Phase analysis for the coated surface with B4C and Y2O3 of cemented carbid e WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffra ction from ambient temperature to 1300 ℃. The results show that, the high-conc entration active boron atoms are released from the boron-supply agent B4C loc ated on the alloy surface and diffused into the γ-phase, leading to forming th e three-element boron-bearing compound W2Co21B6 beside forming boron -bearing compounds on the blank surface. By contrast with boronising only, the element yttrium in boronization broadens the boronising temperature range during vacuum-sintering, catalyzes the decarbonisation decomposition of B4C and prom otes diffusion of active boron atoms into the bulk of WC-Co.

  1. Phase Analysis of Cemented Carbide WC—Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 等

    2002-01-01

    Phase analysis for the coated surface with B4Cand Y2O3of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300℃,The results show that,the high-concentration active boron atoms are released from the boron-supply agent B4Clocated on the alloy surface and diffused into the γphase,leading to forming the three-element boron-bearing compound W2Co21B6beside forming boron-bearins compounds on the blank surface.By contrast with boronising only,the element yttrium in boronization broadens the boronising temperature range during vacuum-sistering,catalyzes the decarbonisation decomposition of B4C and promotes diffusion of active boron atoms into the bulk of WC-Co.

  2. Microstructure and properties of (Ti, Al) N coatings on WC-Co cemented carbide

    Science.gov (United States)

    Li, Yudong; Liu, Zhen; Yang, Jing; Chen, Yigang

    2013-03-01

    (Ti, Al)N films were grown on WC-Co cemented carbides by R.F. reactive sputtering using Ti/Al composite target. The crystalline structure, morphology and composition of (Ti, Al)N coatings were investigated by X-ray diffraction (XRD), optical microscope and X-ray energy dispersive spectroscope (EDS), respectively. The mechanical properties of (Ti, Al)N coatings with the variable Al content were investigated by applying nanoindentation. With the increase of the Al content, the crystal structure of (Ti, Al)N films changed from fcc to hexagonal structure. When the ratio of Ti to Al in (Ti, Al)N coatings was approximately 4:1, and the N content was 40.67 %, the nano-hardness of (Ti, Al)N coating was highly up to 28 GPa. By adjusting the Al content, the lowest value of friction coefficients was 0.1397.

  3. Hard machining under dry conditions with hard PVD coatings on cemented carbide endmills

    International Nuclear Information System (INIS)

    Machining of hardened steel needs cutting tools for extreme conditions. Not only the cemented carbide tool material, but also the hard or ultra hard coating determines the tool life and cutting performance on the work piece. For milling operation in hardened material 1.2379 with a hardness between 60 and 62 HRc, endmills coated with different TiAlN layers in single or multilayer design and also top coatings with friction performance are used. Cutting tests with investigations of the wear on the cutting edge and in situ infrared temperature measurements by video camera showed large differences in tool performance. According to these results the limitation of cutting time or cutting length is, in some cases, not only caused by the wear on the tool, but also by the surface temperature of the work piece material. (author)

  4. XPS study of surface chemistry of tungsten carbides nanopowders produced through DC thermal plasma/hydrogen annealing process

    Energy Technology Data Exchange (ETDEWEB)

    Krasovskii, Pavel V., E-mail: krasovskii@gmail.com [A.A Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences, Leninskii pr. 49, Moscow 119991 (Russian Federation); Malinovskaya, Olga S. [SSC Keldysh Research Centre, Onezhskaya, 8, Moscow 125438 (Russian Federation); Samokhin, Andrey V.; Blagoveshchenskiy, Yury V. [A.A Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences, Leninskii pr. 49, Moscow 119991 (Russian Federation); Kazakov, Valery A.; Ashmarin, Artem A. [SSC Keldysh Research Centre, Onezhskaya, 8, Moscow 125438 (Russian Federation)

    2015-06-01

    Highlights: • WC nanopowders were produced by a DC thermal plasma/H{sub 2} annealing process. • Air-exposed materials show ultra-thin chemically heterogeneous overlayers. • Carbidic, graphitic, carbon-to-oxygen, and WO{sub 3} surface bonding are involved. • Adsorbed oxygen at coverage above a monolayer is preferentially bonded to carbon. • Surface segregations of carbon are normal, even for sub-stoichiometric carbides. - Abstract: X-ray photoelectron spectroscopy (XPS) has been employed to characterize the surface composition and bonding of the tungsten carbides nanopowders produced through a DC thermal plasma/hydrogen annealing process. The XPS results were complemented with those from Raman spectroscopy, high-resolution transmission electron microscopy, and evolved gas analysis. The products of the DC plasma synthesis are the high-surface-area multicarbide mixtures composed mainly of crystalline WC{sub 1−x} and W{sub 2}C. The materials are contaminated with a pyrolitic carbonaceous deposit which forms ∼1 nm thick graphitic overlayers on the nanoparticles’ surface. The underlying carbides are not oxidized in ambient air, and show no interfacial compounds underneath the graphitic overlayers. When annealed in hydrogen, the multicarbide mixtures undergo transformation into the single-phase WC nanopowders with an average particle size of 50–60 nm. The surface of the passivated and air-exposed WC nanopowders is stabilized by an ultrathin, no more than 0.5 nm in thickness, chemically heterogeneous overlayer, involving graphitic, carbon-to-oxygen, and WO{sub 3} bonding. Oxygen presents at coverages above a monolayer preferentially in the bonding configurations with carbon. The surface segregations of carbon are normally observed, even when the bulk content of carbon is below the stoichiometric level.

  5. Contribution to the study of atmospheric projection and under partial vacuum of tungsten carbide particles with cobalt or nickel binder. Application to fretting coatings on steel

    International Nuclear Information System (INIS)

    This research thesis addresses the plasma spraying (atmospheric, under controlled atmosphere, and under reduced pressure) of tungsten carbides with a metallic binder (WC/Co, WC/Ni; W2C/Co). This work comprised an optimisation of the spraying process under reduced pressure, the study of the influence of the powder production process on the physicochemical and micro-structural characteristics as well as on coating fretting properties, and a correlation between spraying parameters in a controlled atmosphere (power and pressure) and coating physico-chemical and micro-structural properties. Results show a high decarburization-oxidation of tungsten carbides during atmospheric spraying, as well as an important evaporation of cobalt. Under reduced pressure, high losses of carbides are noticed. These both phenomena strongly depend on the powder production process. Fretting results highlight remarkable performance of coatings obtained by atmospheric spraying

  6. Photons transport through ultra-high molecular weight polyethylene based composite containing tungsten and boron carbide fillers

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, S.M. [National Research Center “Kurchatov Institute”, Moscow 123182 (Russian Federation); Kuznetsov, S.A. [Russian State Technological University “MATI”, Moscow 121552 (Russian Federation); Volkov, A.E.; Terekhin, P.N.; Dmitriev, S.V. [National Research Center “Kurchatov Institute”, Moscow 123182 (Russian Federation); Tcherdyntsev, V.V.; Gorshenkov, M.V. [National University of Science and Technology “MISIS”, Moscow 119049 (Russian Federation); Boykov, A.A., E-mail: kink03@gmail.com [National University of Science and Technology “MISIS”, Moscow 119049 (Russian Federation)

    2014-02-15

    Highlights: • The developed method for predicting X-ray properties of the polymer. • Higher content of the fillers results in an increase of mechanical properties. • X-ray defensive properties of the samples were investigated experimentally. -- Abstract: Polymers are a base for creating of composite materials with high mechanical and chemical properties. Using the heavy metals as filler in these composites can give them X-ray protective properties. These materials have high deactivation rates and can be used to create Personal Protective Equipment (PPE) used in aggressive environments. It was proposed a model for calculation of X-ray protection properties of the polymer-based nanocomposite materials with ultra-high molecular weight polyethylene (UHMWPE) matrix, filled with tungsten and boron carbide particles. X-ray protective properties were calculated in a wide range of filler content using the developed model. Results of calculations allow selecting most effective compounds of X-ray protective UHMWPE based composites.

  7. Bias-magnetron sputtering of tungsten carbide coatings on steel; Bias-Magnetron Sputtern von Wolframkarbid-Schichten auf Stahl

    Energy Technology Data Exchange (ETDEWEB)

    Gubisch, M.; Spiess, L.; Romanus, H.; Schawohl, J.; Knedlik, C. [Technische Universitaet Ilmenau, Institut fuer Werkstofftechnik/ Zentrum fuer Mikro- und Nanotechnologien (ZMN), Ilmenau (Germany)

    2004-11-01

    The influence of bias voltage between 0 V to -800 V on the properties of dc and rf magnetron sputtered tungsten carbide coatings with 1 {mu}m thickness on cold work steel 90MnCrV8 were determined. The coatings were analysed with SEM, AFM, EDX, XRD and micro hardness tester. The morphology, the chemical composition, the phase transformation and the hardness of the deposited layers were appropriated. Non-stoechiometric cubic phase of tungsten carbide WC{sub 1-x} with <100> preferred orientation formed by non reactive magnetron sputtering without ion bombardment. Chemical composition, crystallinity, preferred orientation, morphology and phases are influence by variation of bias voltage. These changes in coating properties results in significant variation of hardness between 8 GPa and 20 GPa. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] In dieser Arbeit wird der Einfluss der Biasspannung im Bereich von 0 V bis -800 V auf die Eigenschaften von 1 {mu}m dicken DC und RF Magnetron gesputterten Wolframkarbidschichten auf niedriglegierten Kaltarbeitsstahl 90MnCrV8 untersucht. Die Schichten wurden mittels REM, EDX, AFM, Universalhaertepruefgeraet und XRD hinsichtlich der wichtigsten Schichteigenschaften wie Morphologie, Phasenausbildung, Vorzugsorientierung, Universalhaerte und chemischer Zusammensetzung charakterisiert. Ohne zusaetzlichen Ionenbeschuss bildet sich beim nichtreaktiven Magnetron Sputtern die nicht stoechiometrische kubische Phase des Wolframkarbids WC{sub 1-x} mit einer <100>-Orientierung aus. In Abhaengigkeit der Biasspannung wird die chemischen Zusammensetzung, Kristallinitaet, Vorzugsorientierung, Morphologie und die Phasenausbildung beeinflusst. Die Veraenderungen der genannten Schichteigenschaften fuehrten zu signifikanten Haerteaenderungen im Bereich von 8 GPa und 20 GPa. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  8. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,Si)N/TiN coatings obtained by the cathodic arc evaporation process

    OpenAIRE

    Leszek A. Dobrzañski; Klaudiusz Golombek

    2005-01-01

    This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,Si)N/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting...

  9. Cementing Material From Rice Husk-Broken Bricks-Spent Bleaching Earth-Dried Calcium Carbide Residue

    Directory of Open Access Journals (Sweden)

    Muthengia Jackson Washira

    2012-10-01

    Full Text Available A cementious material, coded CSBR (Carbide residue Spent bleaching earth Broken bricks and Rice husks, was made from dried calcium carbide residue (DCCR and an incinerated mix of rice husks (RH, broken bricks (BB and spent bleaching earth (SBE. Another material, coded SBR (Spent bleaching earth Broken bricks and Rice husk ash, was made from mixing separately incinerated RH, SBE and ground BB in the same ash ratio as in CSBR. When CSBR was inter-ground with Ordinary Portland Cement (OPC, it showed a continued decrease in Ca(OH2 in the hydrating cement as a function of curing time and replacement levels of the cement. Up to 45 % replacement of the OPC by CSBR produced a Portland pozzolana cement (PPC material that passed the relevant Kenyan Standard. Incorporation of the CSBR in OPC reduces the resultant calcium hydroxide from hydrating Portland cement. The use of the waste materials in production of cementitious material would rid the environment of wastes and lead to production of low cost cementitious material.

  10. A novel technique for production of nano-crystalline mono tungsten carbide single phase via mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mansour, E-mail: m-razavi@merc.ac.ir [Materials and Energy Research Center (MERC), P.O. Box 14155-4777, Tehran (Iran, Islamic Republic of); Rahimipour, Mohammad Reza; Yazdani-Rad, Rahim [Materials and Energy Research Center (MERC), P.O. Box 14155-4777, Tehran (Iran, Islamic Republic of)

    2011-06-09

    Highlights: > By adding WC to mixture of tungsten and carbon black unlike the system which does not contain any additive, it can lead to synthesized mono carbide tungsten. > However, the synthesize time has been reduced significantly. > Crystalline size of two systems were in nano-meter scale, this amount in system contain primary WC which was smaller than system without WC. - Abstract: Due to simultaneous synthesis of WC and W{sub 2}C phases in most of the synthesis processes and lower mechanical properties of W{sub 2}C than WC, in this work the possibility of production of nano-crystalline WC single phase as a useful refractory ceramic by means of mechanical alloying has been investigated. The raw materials containing W and C with WC were milled in a planetary ball mill. The sampling has been done in different times. As it was expected, XRD studies showed that after 75 h of milling the WC with W{sub 2}C were produced. By adding WC to the raw materials in the beginning of the process it led to the fact that after 50 h of milling WC was synthesized only without any other phases which remained stable at the higher times while milling. During broadening of XRD peaks, the size of synthesized crystalline WC was estimated in the order of nano-meter. Crystalline size and mean strain of synthesized WC in the system without additive were higher and lower than the system containing WC, respectively.

  11. Study on Interface Structure and Bond Properties between Cemented Carbide and Tool Steel Blazing with amorphous alloy

    Institute of Scientific and Technical Information of China (English)

    Bao Ming-dong; Xu Jin-fu; Xu Xue-bo; Zou Gui-sheng; Huang Geng-hua

    2004-01-01

    Cemented Carbide YG11C and Tool Steel Crl2MoV was blazed with Ni-base amorphous alloys, QG-1011,MBF-20 and MBF-75, using dynamics thermodynamics analogue testing machine Gleeble 1500D. The effects of brazing temperature, holding time and holding pressure on micro-structure and bond strength were investigated. Results showed that YG11C and Cr12MoV were all wetted well by these three Ni-base alloys, and the bond strength was as high as 220MPa,320MPa, 320MPa respectively. When the blazing temperature was at the point over the melting point 60-70℃ of Ni-base alloy, the holding time was about 2-10min, the suitable pressure was benefit for improving the brazing quality.Microanalysis showed Co in cemented carbide diffused into liquid brazing alloy and formed the Fe-Co solid .solution.

  12. Finite element analysis of thermal residual stresses at cemented carbide rock drill buttons with cobalt-gradient structure

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    The aim of this study is to apply the concept of functionally graded materials (FGMs) to cemented carbides and to develop high-performance rock drill buttons.Cobalt-gradient structure was introduced to the surface zone of the buttons by carburizing process.Finite element method and XRD measurement were used to decide the distribution of thermal residual stress.Constitutive parameters were determined by constraint factor.Numerical results show that residual stresses of gradient buttons mainly concentrate in cobalt-gradient zone.There is compressive stress in the surface zone and tensile stress in the cobalt-rich zone.The maximum value of surface compressive stress is 180 MPa for WC-6Co cemented carbides.And the numerical results agree with the results of XRD measurement.

  13. Comparative evaluation of particle properties, formation of reactive oxygen species and genotoxic potential of tungsten carbide based nanoparticles in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Kuehnel, Dana, E-mail: dana.kuehnel@ufz.de [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Scheffler, Katja [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Department of Cell Techniques and Applied Stem Cell Biology, University of Leipzig, Deutscher Platz 5, 04103 Leipzig (Germany); Wellner, Peggy [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Meissner, Tobias; Potthoff, Annegret [Fraunhofer-Institute for Ceramic Technologies and Systems (IKTS), Winterbergstr. 28, 01277 Dresden (Germany); Busch, Wibke [Department of Bioanalytical Ecotoxicology, Helmholtz-Centre for Environmental Research Leipzig - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Springer, Armin [Centre for Translational Bone, Cartilage and Soft Tissue Research, University Hospital Carl Gustav Carus, Technical University Dresden, Fetscherstrasse 74, 01307 Dresden (Germany); Schirmer, Kristin [Eawag, Swiss Federal Institute of Aquatic Science and Technology, 8600 Duebendorf (Switzerland); EPF Lausanne, School of Architecture, Civil and Environmental Engineering, 1015 Lausanne (Switzerland); ETH Zuerich, Institute of Biogeochemistry and Pollutant Dynamics, 8092 Zuerich (Switzerland)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Assessment of toxic potential of tungsten carbide-based nanoparticles. Black-Right-Pointing-Pointer Evaluation of ROS and micronuclei induction of three hard metal nanomaterials. Black-Right-Pointing-Pointer Dependency of observed toxic effects on the materials physical-chemical properties. Black-Right-Pointing-Pointer Differences in several particle properties seem to modulate the biological response. - Abstract: Tungsten carbide (WC) and cobalt (Co) are constituents of hard metals and are used for the production of extremely hard tools. Previous studies have identified greater cytotoxic potential of WC-based nanoparticles if particles contained Co. The aim of this study was to investigate whether the formation of reactive oxygen species (ROS) and micronuclei would help explain the impact on cultured mammalian cells by three different tungsten-based nanoparticles (WC{sub S}, WC{sub L}, WC{sub L}-Co (S: small; L: large)). The selection of particles allowed us to study the influence of particle properties, e.g. surface area, and the presence of Co on the toxicological results. WC{sub S} and WC{sub L}/WC{sub L}-Co differed in their crystalline structure and surface area, whereas WC{sub S}/WC{sub L} and WC{sub L}-Co differed in their cobalt content. WC{sub L} and WC{sub L}-Co showed neither a genotoxic potential nor ROS induction. Contrary to that, WC{sub S} nanoparticles induced the formation of both ROS and micronuclei. CoCl{sub 2} was tested in relevant concentrations and induced no ROS formation, but increased the rate of micronuclei at concentrations exceeding those present in WC{sub L}-Co. In conclusion, ROS and micronuclei formation could not be associated with the presence of Co in the WC-based particles. The contrasting responses elicited by WC{sub S} vs. WC{sub L} appear to be due to large differences in crystalline structure.

  14. Tungsten carbide/porous carbon composite as superior support for platinum catalyst toward methanol electro-oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Liming [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Fu, Honggang, E-mail: fuhg@vip.sina.com [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Functional Inorganic Material Chemistry, Heilongjiang University, Harbin 150080 (China); Wang, Lei; Mu, Guang; Jiang, Baojiang; Zhou, Wei; Wang, Ruihong [Key Laboratory of Functional Inorganic Material Chemistry, Heilongjiang University, Harbin 150080 (China)

    2014-01-01

    Graphical abstract: The WC nanoparticles are well dispersed in the carbon matrix. The size of WC nanoparticles is about 30 nm. It can be concluded that tungsten carbide and carbon composite was successfully prepared by the present synthesis conditions. - Highlights: • The WC/PC composite with high specific surface area was prepared by a simple way. • The Pt/WC/PC catalyst has superior performance toward methanol electro-oxidation. • The current density for methanol electro-oxidation is as high as 595.93 A g{sup −1} Pt. • The Pt/WC/PC catalyst shows better durability and stronger CO electro-oxidation. • The performance of Pt/WC/PC is superior to the commercial Pt/C (JM) catalyst. - Abstract: Tungsten carbide/porous carbon (WC/PC) composites have been successfully synthesized through a surfactant assisted evaporation-induced-assembly method, followed by a thermal treatment process. In particular, WC/PC-35-1000 composite with tungsten content of 35% synthesized at the carbonized temperature of 1000 °C, exhibited a specific surface area (S{sub BET}) of 457.92 m{sup 2} g{sup −1}. After loading Pt nanoparticles (NPs), the obtained Pt/WC/PC-35-1000 catalyst exhibits the highest unit mass electroactivity (595.93 A g{sup −1} Pt) toward methanol electro-oxidation, which is about 2.6 times as that of the commercial Pt/C (JM) catalyst. Furthermore, the Pt/WC/PC-35-1000 catalyst displays much stronger resistance to CO poisoning and better durability toward methanol electrooxidation compared with the commercial Pt/C (JM) catalyst. The high electrocatalytic activity, strong poison-resistivity and good stability of Pt/WC/PC-35-1000 catalyst are attributed to the porous structures and high specific surface area of WC/PC support could facilitate the rapid mass transportation. Moreover, synergistic effect between WC and Pt NPs is favorable to the higher catalytic performance.

  15. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC-Co cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Jiménez Piqué, Emilio; Schneider, Ludwig; Casellas, D.; Y Torres; Llanes Pitarch, Luis Miguel

    2015-01-01

    Exceptional fracture toughness levels exhibited by WC-Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and an...

  16. Corrosion damage in WC-Co cemented carbides: residual strength assessment and 3D FIB-FESEM tomography characterisation

    OpenAIRE

    Tarragó Cifre, Jose María; Fargas Ribas, Gemma; Jiménez Piqué, Emilio; Felip, Alba; Isern, Lluis; Coureaux Mustelier, David; Al-Dawery, Ihsan; Roa Rovira, Joan Josep; Fair, Jonathan; Llanes Pitarch, Luis Miguel

    2014-01-01

    The effect of corrosion damage on cemented carbides was investigated. The study included residual strength assessment and detailed fractographic inspection of corroded specimens as well as detailed 3D FIB-FESEM tomography characterization. Experimental results point out a strong strength decrease associated with localized corrosion damage, i.e. corrosion pits acting as stress raisers, concentrated in the binder phase. These pits exhibit a variable and partial interconnectivity, as a function ...

  17. Comparison of Tungsten and Molybdenum Carbide Catalysts for the Hydrodeoxygenation of Oleic Acid

    NARCIS (Netherlands)

    Hollak, S.A.W.; Gosselink, R.J.A.; Es, van D.S.; Bitter, J.H.

    2013-01-01

    Group 6 (W, Mo) metal carbide catalysts are promising alternatives to hydrodesulfurization (NiMo, CoMo) catalysts and group 10 (Pd) type catalysts in the deoxygenation of vegetable fats/oils. Herein, we report a comparison of carbon nanofiber-supported W2C and Mo2C catalysts on activity, selectivity

  18. Influence of binder composition on the properties of feedstock for cemented carbides

    Directory of Open Access Journals (Sweden)

    K. Gołombek

    2011-10-01

    plastic forming and machining operations causes the significant economic and ecological benefits.Originality/value: It is expected, that the further research on developing an optimal degradation and sintering conditions may enable achieving the ready to use tool materials based on cemented carbides with the properties exceeding the classical PM processes results.

  19. Elastic-Plastic Constitutive Equation of WC-Co Cemented Carbides with Anisotropic Damage

    Science.gov (United States)

    Hayakawa, Kunio; Nakamura, Tamotsu; Tanaka, Shigekazu

    2007-05-01

    Elastic-plastic constitutive equation of WC-Co cemented carbides with anisotropic damage is proposed to predict a precise service life of cold forging tools. A 2nd rank symmetric tensor damage tensor is introduced in order to express the stress unilaterality; a salient difference in uniaxial behavior between tension and compression. The conventional framework of irreversible thermodynamics is used to derive the constitutive equation. The Gibbs potential is formulated as a function of stress, damage tensor, isotropic hardening variable and kinematic hardening variable. The elastic-damage constitutive equation, conjugate forces of damage, isotropic hardening and kinematic hardening variable is derived from the potential. For the kinematic hardening variable, the superposition of three kinematic hardening laws is employed in order to improve the cyclic behavior of the material. For the evolution equation of the damage tensor, the damage is assumed to progress by fracture of the Co matrix — WC particle interface and by the mechanism of fatigue, i.e. the accumulation of microscopic plastic strain in matrix and particles. By using the constitutive equations, calculation of uniaxial tensile and compressive test is performed and the results are compared with the experimental ones in the literature. Furthermore, finite element analysis on cold forward extrusion was carried out, in which the proposed constitutive equation was employed as die insert material.

  20. Friction of tungsten carbide-cobalt coatings obtained by means of plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Cartier, M. (Hydromecanique et Frottement, Centre de Recherches, 42 - Andreziux-Boutheon (France)); McDonnell, L.; Cashell, E.M. (CRTC, Cork (Ireland))

    1991-11-29

    A study of the frictional properties of WC-Co-type coatings obtained by plasma spraying was carried out, the influence of the majority of the parameters involved in atmospheric spraying being analysed. This study of the correlations between the tribological behaviour and the compositionl of the coatings shows that friction is mainly determined by the method and degree of decomposition of the carbides. These in turn are linked to the effects of heat and/or oxidation, factors which can change considerably, not only as a function of the method used (plasma power, nature and flow rate of the plasma gases etc.) but also as a function of the coating process and the composition of the original powders. It has been possible to correlate the improvement in the frictional properties (resistance to seizure, reduction in the coefficient of friction) with the presence of free carbon in the coatings, associated with the carbide decomposition process. (orig.).

  1. Alloying the X40CrMoV5-1 steel surface layer with tungsten carbide by the use of a high power diode laser

    International Nuclear Information System (INIS)

    The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL). Selection of laser operating conditions is discussed, as well as thickness of the alloying layer, and their influence on structure and chemical composition of the steel. Analysis of the influence of the process conditions on the thicknesses of the alloyed layer and heat-affected zone is presented

  2. Alloying the X40CrMoV5-1 steel surface layer with tungsten carbide by the use of a high power diode laser

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, L.A. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland); Bonek, M. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland)]. E-mail: mb@zmn.mt.polsl.gliwice.pl; Hajduczek, E. [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland); Klimpel, A. [Welding Department, Silesian University of Technology, 44-100 Gliwice, Konarskiego St. 18A (Poland)

    2005-07-15

    The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL). Selection of laser operating conditions is discussed, as well as thickness of the alloying layer, and their influence on structure and chemical composition of the steel. Analysis of the influence of the process conditions on the thicknesses of the alloyed layer and heat-affected zone is presented.

  3. Effect of the Morphology of Raw Material Powders on Homogeneity of Tungsten and Tungsten Carbide Nano-powders%原料粉末形貌对纳米W/WC粉末均匀性的影响

    Institute of Scientific and Technical Information of China (English)

    吴爱华; 雷纯鹏; 刘刚; 唐建成; 郝利伟

    2014-01-01

    以不同钨酸盐前驱体制备的黄钨(YTO)、紫钨(VTO)和细黄钨(AYTO)为原料,在五带控温管式炉中于560~760℃氢还原约300 min获得纳米W粉,通过干磨搅拌配碳将纳米W粉和粉状碳黑粉末混合均匀,然后置于通氢钼丝炉中在1 180℃碳化获得纳米WC粉,并制备了W-30%Cu、WC-30%Cu(质量分数)复合材料烧结体,研究了原料粉末形貌对W、WC粉末的均匀性的影响.通过比表面测定仪和费氏粒度仪测定了粉体的比表面和粒度,用扫描电镜(SEM)观察了粉末的形貌和烧结体的显微组织结构.结果表明,不同形貌的原料制备的纳米W和WC粉末的均匀性不同,钨酸盐(B)制备的细黄钨(A YTO)相成分单一,颗粒细小,具有疏松、多孔形貌结构,以其为原料所获纳米W粉、WC粉末夹粗少,均匀性好,晶粒聚集少.%The effects of morphology of raw material powders on the properties of tungsten and tungsten carbide powders were studied.Tungsten nano-powders were prepared through hydrogen reduction process using different tungsten oxide powders from tungstate precursors A and B,respectively.Tungsten carbide powders were prepared at1 180 ℃ in hydrogen molybdenum carbonization furnace by carbonizing the mixture powders of tungsten.And carbon black mixed by dry mixer milling and W-30%Cu,WC-30%Cu (mass fraction) alloys were prepared.The particle size and specific surface of powders were measured by Fisher sizer and specific surface equipment,the morphologies and microstructures of powders and sintered alloys were observed by scanning electronic microscope (SEM).It is shown that the morphologies and dispersion of tungsten and tungsten carbide nano-powders depend on the morphology of precursor powders.The fine yellow tungsten (AYTO) with loose and porous morphology prepared from tungstate B is suitable for the preparation of high quality tungsten and tungsten carbide powders with better dispersion,less agglomeration and better uniformity.

  4. The influence of surface preparation on the properties of tungsten carbide coatings produced by gas-detonation method

    International Nuclear Information System (INIS)

    One of the most promising method of obtaining wear, erosive and corrosive resistant coatings is the gas-detonation method. The coatings produced by this method permit widening the application range due to increasing of useful properties of low alloy steels. The paper deals with the influence of technological parameters on the properties of coatings produced from tungsten carbide powder on 1045 steel. The role of modifying the substrate surface state before process is discussed. The four methods of changing the surface state are presented : grinding, sand-blast cleaning, sanding by gas-detonation method and electroless nickel plating. The microstructure of WC coatings are described by metallographic and scanning electron microscopy (EDS method) investigations. The wear and corrosion resistance are also presented. The preparation of the substrate surface using a sand paper, compressed air sand blasting or detonation sand blasting, aiming at making this surface more developed, worsened and adhesion of the coating to the substrate, since the substrate-coating interface zone was then more porous with respect to that observed when the coating was deposited on the ground or nickel placed substrate. (author)

  5. Genotoxicity of tungsten carbide-cobalt (WC-Co) nanoparticles in vitro: mechanisms-of-action studies.

    Science.gov (United States)

    Moche, Hélène; Chevalier, Dany; Vezin, Hervé; Claude, Nancy; Lorge, Elisabeth; Nesslany, Fabrice

    2015-02-01

    We showed previously that tungsten carbide-cobalt (WC-Co) nanoparticles (NP) can be used as a nanoparticulate positive control in some in vitro mammalian genotoxicity assays. Here, we investigate the mechanisms of action involved in WC-Co NP genotoxicity in L5178Y mouse lymphoma cells and primary human lymphocytes, in vitro. Data from the micronucleus assay coupled with centromere staining and from the chromosome-aberration assay show the involvement of both clastogenic and aneugenic events. Experiments with the formamidopyrimidine DNA glycosylase (FPG)-modified comet assay showed a slight (non-significant) increase in FPG-sensitive sites in the L5178Y mouse lymphoma cells but not in the human lymphocytes. Electron paramagnetic resonance spin-trapping results showed the presence of hydroxyl radicals (•OH) in WC-Co NP suspensions, with or without cells, but with time-dependent production in the presence of cells. However, a significant difference in •OH production was observed between human lymphocytes from two different donors. Using H2O2, we showed that WC-Co NP can participate in Fenton-like reactions. Thus, •OH might be produced either via intrinsic generation by WC-Co NP or through a Fenton-like reaction in the presence of cells. PMID:25813722

  6. Properties of tungsten carbide hard metals with Fe-Co-Ni binder in sintered and thermally treated state

    International Nuclear Information System (INIS)

    Tungsten carbide hard metals with various Fe-Co-Ni binding alloys were prepared and their properties determined in dependence on the binder composition and thermal treatment. The properties of the hard metals depend very largely on the composition of the binding alloy. Hard metals whose binder phases are mainly cubic face centered are inferior to conventional hard metals. By using iron-rich binding alloys, it was possible to achieve hard metal properties which are comparable to or better than the conventional WC-Co hard metals. WC-Fe-Co-Ni hard metals whose binder consists of a mixture of cubic body centered phases, have optimum properties. The properties of hard metals can be optimized with the help of the carbon content, binder alloy composition and thermal treatment. The replacement of the usual cobalt binder by an optimum iron-richer Fe-Co-Ni alloy does not only save as regards the expensive raw material cobalt but also leads to a better quality WC hard metals. (orig.)

  7. Detonation sputtering of powdered composition coatings on the basis of tungsten carbide for protection of ionizing emission

    International Nuclear Information System (INIS)

    Full text: Powder composite coatings for protection from ionizing emissions have been examined. The coatings have been obtained by detonation spraying of steel substrate at 'Ob' installation , designed at Lavrentyev Institute of Hydrodynamics of the Siberian Brach of RAS. Spaying modes have been determined for WC+25 % powder coating 75 % tungsten carbide. Protective properties of the obtained coatings during treatment by gamma-rays having energy 0.662 MeV have been examined. Protective properties of materials were studied in 'narrow beam' geometry. Linear attenuation coefficient (μ) was measured, and was used to calculate mass coefficient for attenuation (μm) and semi-attenuation layer (Δ0.5) of the obtained material without taking into account protective properties of the steel substrate. For protective properties comparison , reference values mass attenuation layer for lead were taken from reference book. The result of this work show, that though material yields to lead in its protective properties for about 20 % (for semi-attenuation layer, without account for steel substrate), it significantly exceeds it in many other properties, for example, in its mechanical properties and in heat-resistance. Detonation spaying technology allows to deposit protective coating on flat, cylinder, semi-spherical and other surfaces. It is not a problem to formate coatings obtained on cylinder specimens achieves 10 nm. Measured bonding strength of such coatings on steel substrate amount to (250±20) MPa. High bonding strength remains for coatings on wide spectrum of substrate metals and alloys

  8. Thermally induced defects in a polycrystalline diamond layer on a tungsten carbide substrate

    International Nuclear Information System (INIS)

    In this study we make use of laser heating of HTHP industrial diamond, to study temperature induced changes to the diamond structure, both chemically and mechanically, in the absence of mechanical forces. This has relevance to the efficacy of diamond as a hard material in such applications as rock drilling and material processing. We report on the induced defects when the diamond is irradiated with high power CO2 and Nd:YAG lasers respectively, and show that the thermal induced stresses in the diamond are sufficient to radically alter its physical properties, resulting in critical fracture. Raman spectroscopy, X-ray diffraction and scanning electron microscopy indicate that the heating does not result in graphitisation of the diamond, but rather diffusion from the non-diamond base results in cobalt and tungsten oxides forming on the diamond surface. This has a deleterious effect on the diamond performance.

  9. PVD-Alumina Coatings on Cemented Carbide Cutting Tools: A Study About the Effect on Friction and Adhesion Mechanism

    OpenAIRE

    S.E. Cordes

    2012-01-01

    Crystalline PVD γ-alumina coatings are interesting for machining operations due to their outstanding characteristics, such as high hot hardness, high thermal stability and low tendency to adhesion. In the present work (Ti,Al)N/γ-Al2O3-coatings are deposited on cemented carbide by means of MSIP. Objectives of this work are to study the effects of coating and cutting fluid regarding friction in tribological tests and to study the wear mechanisms and cutting performance of γ-Al2O3-based coated c...

  10. A new approach to control the segregation of (Ta,W)C cubic phase in ultrafine WC–10Co–0.5Ta cemented carbides

    International Nuclear Information System (INIS)

    The dispersity of (Ta,W)C cubic phase in cemented carbides is crucial for controlling the microstructural homogeneity and improving the mechanical properties. An effective method for improving the segregation of (Ta,W)C phase is presented, with a guide from the thermodynamic calculation. Ultrafine WC–10Co–0.5Ta cemented carbides with different carbon contents were sintered at 1410 °C under a vacuum. With increasing carbon content, the (Ta,W)C phase segregation was gradually eliminated, and both transverse rupture strength and hardness increase

  11. Microstructural, phase evolution and corrosion properties of silicon carbide reinforced pulse electrodeposited nickel-tungsten composite coatings

    Science.gov (United States)

    Singh, Swarnima; Sribalaji, M.; Wasekar, Nitin P.; Joshi, Srikant; Sundararajan, G.; Singh, Raghuvir; Keshri, Anup Kumar

    2016-02-01

    Silicon carbide (SiC) reinforced nickel-tungsten (Ni-W) coatings were successfully fabricated on steel substrate by pulse electrodeposition method (PED) and the amount of SiC was varied as 0 g/l, 2 g/l, and 5 g/l in Ni-W coating. Effect of subsequent addition of SiC on microstructures, phases and on corrosion property of the coating was investigated. Field emission scanning electron microscopy (FE-SEM) image of the surface morphology of the coating showed the transformation from the dome like structure to turtle shell like structure. X-ray diffraction (XRD) of Ni-W-5 g/l SiC showed the disappearance of (220) plane of Ni(W), peak splitting in major peak of Ni(W) and formation of distinct peak of W(Ni) solid solution. Absence of (220) plane, peak splitting and presence of W(Ni) solid solution was explained by the high resolution transmission electron microscopy (HR-TEM) images. Tafel polarization plot was used to study the corrosion property of the coatings in 0.5 M NaCl solution. Ni-W-5 g/l SiC coating was showed higher corrosion resistance (i.e. ∼21% increase in corrosion potential, Ecorr) compared to Ni-W coating. Two simultaneous phenomena have been identified for the enhanced corrosion resistance of Ni-W-5 g/l SiC coating. (a) Presence of crystallographic texture (b) formation of continuous double barrier layer of NiWO4 and SiO2.

  12. Mechanical and Tribological Properties of PVD-Coated Cemented Carbide as Evaluated by a New Multipass Scratch-Testing Method

    Directory of Open Access Journals (Sweden)

    M. Fallqvist

    2012-01-01

    Full Text Available A new test method based on multipass scratch testing has been developed for evaluating the mechanical and tribological properties of thin, hard coatings. The proposed test method uses a pin-on-disc tribometer and during testing a Rockwell C diamond stylus is used as the “pin” and loaded against the rotating coated sample. The influence of normal load on the number of cycles to coating damage is investigated and the resulting coating damage mechanisms are evaluated by posttest scanning electron microscopy. The present study presents the test method by evaluating the performance of Ti0.86Si0.14N, Ti0.34Al0.66N, and (Al0.7Cr0.32O3 coatings deposited by cathodic arc evaporation on cemented carbide inserts. The results show that the test method is quick, simple, and reproducible and can preferably be used to obtain relevant data concerning the fatigue, wear, chipping, and spalling characteristics of different coating-substrate composites. The test method can be used as a virtually nondestructive test and, for example, be used to evaluate the fatigue and wear resistance as well as the cohesive and adhesive interfacial strength of coated cemented carbide inserts prior to cutting tests.

  13. Microstructure and mechanical properties of titanium nitride coatings for cemented carbide cutting tools by pulsed high energy density plasma

    Institute of Scientific and Technical Information of China (English)

    PENG Zhijian; MIAO Hezhuo; QI Longhao; GONG Jianghong; YANG Size; LIU Chizi

    2003-01-01

    Hard, wear-resistant and well-adhesive titanium nitride coatings on cemented carbide cutting tools were prepared by the pulsed high energy density plasma technique at ambient temperature. The results of Auger spectra analysis indicated that the interface between the coating and substrate was more than 250 nm.Under optimized deposition conditions, the highest critical load measured by nanoscratch tester was more than 90 mN, which meant that the TiN film was well adhesive to the substrate; the highest nanohardness and Young's modulus according to nanoindentation tests were near to 27 and 450 GPa. The results of cutting tests evaluated by turning hardened CrWMn steel in industrial conditions indicated that the wear resistance and edge life of the cemented carbide tools were enhanced dramatically because of the deposition of titanium nitride coatings. These improvements were attributed to the three combined effects: the deposition and ion implantation of the pulsed plasma and the becoming finer of the grain sizes.

  14. Research into preparation and properties of graded cemented carbides with face center cubic-rich surface layer

    Science.gov (United States)

    Chen, Jian; Deng, Xin; Gong, Manfeng; Liu, Wei; Wu, Shanghua

    2016-09-01

    This paper systematically investigated a set of functionally graded WC-TiC-Mo-Co cemented carbides with modified surface layer (called fcc-rich surface layer in this study), which is mainly composed of fcc phases (Ti(CN) and TiN) and WC. Nitridation at liquid phase sintering temperature is the key process making this fcc-rich surface layer. The functionally graded WC-TiC-Mo-Co cemented carbides synthesized in this study show 3 layer structure: the outer layer, i.e. the fcc-rich surface layer; the intermediate layer, which is characterized by abnormally large WC and high Co content; and the inner layer. It was found that TiC is the most critical component for the formation of fcc-rich surface layer. The higher content of TiC results in the thicker fcc-rich outer layer, higher (Ti(CN) and TiN) content in the outer layer, and higher hardness of the fcc-rich outer layer. The formation of this fcc-rich surface layer is mainly due to the nitridation process between Ti and N, which leads to the diffusion of Ti outwards (from the inside of the sample to the surface) and the subsequent migration of liquid cobalt inwards (from surface to the inside of the sample). The three-layer structure developed in this study provides the excellent combination of high wear resistance and high toughness, which is favorable for some applications.

  15. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC–Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Tarragó, J.M., E-mail: jose.maria.tarrago@upc.edu [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Jiménez-Piqué, E. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Schneider, L. [Sandvik Hyperion, Coventry CV4 0XG (United Kingdom); Casellas, D. [Fundació CTM Centre Tecnològic, 08243 Manresa (Spain); Torres, Y. [Departamento de Ingeniería y Ciencia de los Materiales y del Transporte, ETSI, Universidad de Sevilla, 41092 Sevilla (Spain); Llanes, L. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

    2015-10-01

    Exceptional fracture toughness levels exhibited by WC–Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and analytical approaches. Focused Ion Beam technique (FIB) and Field-Emission Scanning Electron Microscopy (FESEM) are implemented to obtain serial sectioning and imaging of crack–microstructure interaction in cracks arrested after stable extension under monotonic loading. The micrographs obtained provide experimental proof of the developing multiligament zone, including failure micromechanisms within individual bridging ligaments. Analytical assessment of the multiligament zone is then conducted on the basis of experimental information attained from FIB/FESEM images, and a model for the description of R-curve behavior of hardmetals is proposed. It was found that, due to the large stresses supported by the highly constrained and strongly bonded bridging ligaments, WC–Co cemented carbides exhibit quite steep but short R-curve behavior. Relevant strength and reliability attributes exhibited by hardmetals may then be rationalized on the basis of such toughening scenario.

  16. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    International Nuclear Information System (INIS)

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV30: 1700 kg/mm2, KIC: 13.82 MPa m1/2). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications

  17. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Chao; Lin, Nan, E-mail: linnan@csu.edu.cn; He, Yuehui; Wu, Chonghu; Jiang, Yao

    2014-05-01

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV{sub 30}: 1700 kg/mm{sup 2}, K{sub IC}: 13.82 MPa m{sup 1/2}). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications.

  18. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    Directory of Open Access Journals (Sweden)

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  19. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  20. On the Use of Mo/Mo2C Gradient Interlayers in Diamond Deposition onto Cemented Carbide Substrates

    Science.gov (United States)

    Gao, Jie; Hei, Hongjun; Zheng, Ke; Gao, Xueyan; Liu, Xiaoping; Tang, Bin; He, Zhiyong; Yu, Shengwang

    2016-01-01

    Molybdenum/molybdenum carbide (Mo/Mo2C) gradient interlayers were prepared via double glow plasma surface alloying (DGPSA) technique onto cemented carbide (WC-Co) substrates for diamond deposition. The morphologies, phase composition and adhesion of the interlayers were investigated, as well as their effect on the subsequent diamond deposition. The results indicated that the Mo/Mo2C gradient interlayer deposited on WC-Co substrate was composed of 4.0-μm-thick diffusion layer and 2.7-μm-thick deposition layer. The Mo concentration decreased gradually with the depth direction whereas the Co and W concentrations increased. As a result, the Co binder phase was completely restricted within the substrate by the diffusion layer. The presence of gradient diffusion layer ensured excellent adhesion of the interlayer. Subsequently, nanocrystalline diamond coatings with excellent adhesion were deposited on the interlayered substrates. Thus, the Mo/Mo2C gradient interlayers deposited via DGPSA technique were demonstrated as a novel option for depositing adherent diamond coatings on WC-Co substrates.

  1. Fatigue crack propagation resistance of cemented carbides; Resistencia a la propagacion de fisuras por fatiga en carburos cementados

    Energy Technology Data Exchange (ETDEWEB)

    Torres, Y.; Rodriguez, S.; Llanes, L.; Anglada, M.

    2001-07-01

    It is studied the fatigue crack growth behavior of two grades of WC-Co cemented carbides, both with a 10%{sub w}t of Co but with different carbide grain size, 0,8 and 2,5 {mu}m. Crack growth kinetics, measured under different load ratios, is described using an alternative form to the Paris equation. hence, it is used a model that takes into account both maximum and range of the applied stress intensity factor, k{sub m}ax and {delta}K respectively, within an equation of the form da/dN=f(K{sub m}ax, {delta}K). It is observed a significant dependence with respect to K{sub m}ax, yielding evidence of the prominence of static modes of rupture. Under these considerations, the fatigue crack growth sensitivity of the materials studied is evaluated. Finally, the damage mechanisms associated with stable and unstable fatigue crack propagation are analyzed. (Author) 11 refs.

  2. Surface modification of sialon ceramics and cemented carbides by PVD coating deposition

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2011-01-01

    Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN.Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was ...

  3. Co元素对硬质合金基底金刚石涂层膜基界面结合强度的影响∗%The Influence of Co binding phase on adhesive strength of diamond coating with cemented carbide substrate

    Institute of Scientific and Technical Information of China (English)

    简小刚; 陈军

    2015-01-01

    diamond coating and the bond Mulliken population of diamond film-substrate interface. The results show that the interfacial bonding energy of WC/diamond is 6.74 J/m2 and that of WC-Co/diamond is 5.94 J/m2, which implies that the adhesive strength of WC/diamond is better than that of WC-Co/diamond. We also find that Co element can transfer the charges near the interface of WC/diamond model when the magnetic Co element exists at the WC/diamond interface. As a result, the polarity of tungsten element in tungsten carbide and the polarity of carbon element in diamond coating near the interface turn to be identical polarity, and then the charge density of tungsten in cemented carbide changes from 0.430 e/A3 to 0.201 e/A3 and the charge density of Carbon in diamond changes from −0.045 e/A3 to 0.037 e/A3, and they exclude to each other, so the distance of interface becomes larger than that from the WC/diamond model, which changes from 2.069 Åto 3.649 Å. This can explain why the existence of Co element can weaken the adhesive strength of diamond coating. Meanwhile, Mulliken population analyses show that the bond strength of WC-Co/diamond at the interface is smaller than that of WC/diamond. So this can prove that the cobalt binding phase in cemented carbide substrate can weaken the adhesive strength of diamond coating, and then we need to do some pretreatments in order to reduce the cobalt binding phase in the cemented carbide substrate before depositing diamond coating.

  4. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  5. Novel graphite-carbon encased tungsten carbide nanocomposites by solid-state reaction and their ORR electrocatalytic performance in alkaline medium

    International Nuclear Information System (INIS)

    Novel nanocomposites of spherical graphite-carbon encased tungsten carbide (GC-WC) are synthesized by solid state reaction with melamine and WO3 as precursors under N2 atmosphere. The diameters of the GC-WC composites range from 50 to 200 nm and the WC nanoparticles inside with an average size of ca.15 nm distribute uniformly. The characterization results indicate that the GC-WC is composed of few layers of graphite carbon and WC nanoparticles with high crystallization and purity. Moreover, the electrocatalytic performance of GC-WC for the oxygen reduction reaction (ORR) in alkaline medium is further investigated by cyclic voltammetry (CV), rotating disk electrode (RDE) and chronoamperometry test with or without 3 M methanol. The results show that GC-WC has a considerable performance for ORR in the view of activity, stability and methanol tolerance, which may further used as proper supports for noble-metal based ORR catalysts in alkaline fuel cell. The synergetic interaction between the carbide nanoparticles and graphite carbon, which means that the surface graphite carbon layers are activated by WC nanoparticles for ORR and in turn protect inner WC from highly oxidizing environments has also been verified

  6. Fabrication of WC-Co cemented carbides with gradient distribution of WC grain size and Co composition by tape casting

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Jigui; Wu Yucheng; Xia Yonghong [Dept. of Materials Science and Engineering, Hefei Univ. of Technology (China)

    2003-07-01

    Layered WC-Co (with 8 wt.% Co) green compacts with discontinuous distribution of WC particle size (1-7 {mu}m) were prepared by a novel process based on tape casting and lamination. After burning off binder and other organic components, the green tapes were sintered at different temperatures in H{sub 2}. Microstructures of both the green and the sintered compacts were observed by scanning electron microscopy. An electron probe microanalyser was used to measure the linear distribution of Co element in the layered WC-Co cemented carbides. Mechanical behaviors of the layered materials were investigated and compared with those of WC-Co alloys with homogeneous distribution of WC grain size and Co composition. It has been shown that by controlling WC particle size in the green cast tapes and sintering parameters, a continuous gradient distribution of WC grain size and Co composition can be realized simultaneously in the laminated WC-Co materials, with more Co-rich phase (higher Co content) in the original fine WC side. Owing to the improved microstructure, the gradient WC-Co materials showed better mechanical properties than homogeneous WC-Co materials with either fine or coarse WC grain sizes. (orig.)

  7. Microstructure and mechanical properties of (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N films on cemented carbide substrates

    Science.gov (United States)

    Zhao, Shi-lu; Zhang, Jun; Zhang, Zhen; Wang, Shuang-hong; Zhang, Zheng-gui

    2014-01-01

    (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N bilayer films were deposited on cemented carbide (WC-8%Co) substrates by multi-arc ion plating (MAIP) using two Ti-Al-Zr alloy targets and one pure Cr target. To investigate the composition, morphology, and crystalline structure of the bilayer films, a number of complementary methods of elemental and structural analysis were used, namely, scanning electron microscopy (SEM), energy disperse X-ray spectroscopy (EDS), and X-ray diffraction (XRD). Adhesive strength and mechanical properties of the films were evaluated by scratch testing and Vickers microindentation, respectively. It is shown that the resulting films have a TiN-type face-centered cubic (FCC) structure. The films exhibit fully dense, uniform, and columnar morphology. Furthermore, as the bias voltages vary from -50 to -200 V, the microhardness (max. Hv0.01 4100) and adhesive strength (max. > 200 N) of the bilayer films are superior to those of the (Ti,Al,Zr)N and (Ti,Al,Zr,Cr)N monolayer films.

  8. Atom probe tomography of a Ti-Si-Al-C-N coating grown on a cemented carbide substrate.

    Science.gov (United States)

    Thuvander, M; Östberg, G; Ahlgren, M; Falk, L K L

    2015-12-01

    The elemental distribution within a Ti-Si-Al-C-N coating grown by physical vapour deposition on a Cr-doped WC-Co cemented carbide substrate has been investigated by atom probe tomography. Special attention was paid to the coating/substrate interface region. The results indicated a diffusion of substrate binder phase elements into the Ti-N adhesion layer. The composition of this layer, and the Ti-Al-N interlayer present between the adhesion layer and the main Ti-Si-Al-C-N layer, appeared to be sub-stoichiometric. The analysis of the interlayer showed the presence of internal surfaces, possibly grain boundaries, depleted in Al. The composition of the main Ti-Al-Si-C-N layer varied periodically in the growth direction; layers enriched in Ti appeared with a periodicity of around 30 nm. Laser pulsing resulted in a good mass resolution that made it possible to distinguish between N(+) and Si(2+) at 14 Da.

  9. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Science.gov (United States)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  10. Influence of magnetite and boron carbide on radiation attenuation of cement-fiber/composite

    International Nuclear Information System (INIS)

    Trial was made to create composites from agriculture fibers, which have good mechanical, physical and radiation attenuation properties for different applications. Fast neutron and gamma ray spectra, as well as, slow neutron fluxes behind samples of cement-fiber (CF) (ρ=2.095 g cm-3) and cement-fiber-magnetite (CFM) (ρ=2.858 g cm-3)/composites have been investigated. Neutron and gamma spectra have been measured using a collimated reactor beam and neutron- gamma spectrometer with stilbene scintillator. A pulse shape discrimination technique based on zero cross over method was used to discriminate between neutron and gamma ray pulses. While, slow neutron fluxes have been measured using a collimated reactor beam and BF3 counter. Results were used to achieve removal cross sections (ΣR,meas.), total attenuation coefficients (μ) and macroscopic cross sections (Σ) of fast neutrons, gamma rays and slow neutrons respectively from the attenuation relations. Also, removal cross sections (ΣR,cal.) and total mass attenuation coefficients (μ/ρ) of fast neutrons and gamma rays have been calculated using the composites elemental composition and XCOM code respectively. Measured and calculated results were compared and a reasonable agreement was found

  11. Preparation and Electrocatalytic Activity of Tungsten Carbide-Montmorillonite Composite%碳化钨与蒙脱石纳米复合材料的制备与电催化活性

    Institute of Scientific and Technical Information of China (English)

    潘剑明; 杨威; 孙海标; 郑翔; 李国华

    2015-01-01

    具有类铂催化性能的碳化钨(WC)催化材料是当前研究的热点与难点.本文以六氯化钨为钨源,用剥离后的蒙脱石片层为载体,将化学浸渍法与原位还原碳化法技术相结合制备了碳化钨与蒙脱石纳米复合材料;复合材料由碳化钨、碳化二钨(W2C)和蒙脱石(MMT)组成,碳化钨呈颗粒状分散或呈层状负载于MMT外表面;样品的晶相组成与其还原碳化时间有关;样品的微结构特征与前驱体中钨与蒙脱石的比例有关.采用三电极体系和循环伏安法测试了样品在酸性溶液中对甲醇的电催化氧化性能,结果表明,碳化钨与蒙脱石复合之后对甲醇的电催化性能明显提升,并具有类铂电催化活性;当钨与蒙脱石质量比为4的前驱体经5h还原碳化后,样品中WC占绝对主导, WC和W2C的质量分数分别为82%和18%,两者的比值为4.556,且在MMT外表面形成均匀的负载层.此时样品的电催化活性最高.这为制备具有类铂催化活性的高性能碳化钨催化材料奠定了坚实基础.%The tungsten carbide catalyst is a hot research topic because its catalytic properties are similar to those of platinum. In this paper, a tungsten carbide-montmoril onite (MMT) nanocomposite was fabricated by combining chemical immersion with reduction and carbonization in situ using tungsten hexachloride as the tungsten source and an exfoliated MMT layer as the support. The crystal phase of the sample is composed of monotungsten carbide (WC), bitungsten carbide (W2C), and MMT, and tungsten carbide is distributed on the outer surface of MMT with a granular or lamel ar manner. The components of the crystal phase of the sample are related to the reduction and carbonization time during preparation. The microstructure of the sample is related to the ratio of tungsten to MMT in the precursor used to prepare the sample. The electrocatalytic activity of the sample for methanol oxidation was measured by cyclic

  12. 硬质合金注射成形技术研究进展%ADVANCES IN POWDER INJECTION MOLDING OF CEMENTED CARBIDES

    Institute of Scientific and Technical Information of China (English)

    曲选辉; 祝宝军; 肖平安; 秦明礼

    2001-01-01

    Powder injection molding,as an advanced net-shape-forming technolog y,has attracted more and more attention in the manufacture industry.In this pap er,characteristics of this technology and its applications to the cemented carb ides are reviewed.The main factors affecting the properties and dimensions of th e PIM cemented carbide parts are analyzed.It is proposed that special powders an d new binders as well as carbon controlling technology should be developed in or der to get cemented carbide parts with high performance and good dimension accur acy.%粉末注射成形技术作为一种先进的成形方法近年来受到广泛的关注,得到了迅速的发展。本文综述了粉末注射成形技术的工艺特点、技术现状以及在硬质合金异型产品制备中的应用,并对硬质合金注射成形技术的发展方向和前景进行了展望。

  13. Surface modification of the hard metal tungsten carbide-cobalt by boron ion implantation; Oberflaechenmodifikation des Hartmetalls Wolframkarbid-Kobalt durch Bor-Ionenimplantation

    Energy Technology Data Exchange (ETDEWEB)

    Mrotchek, I.

    2007-09-07

    In the present thesis ion beam implantation of boron is studied as method for the increasement of the hardness and for the improvement of the operational characteristics of cutting tools on the tungsten carbide-cobalt base. For the boron implantation with 40 keV energy and {approx}5.10{sup 17} ions/cm{sup 2} fluence following topics were shown: The incoerporation of boron leads to a deformation and remaining strain of the WC lattice, which possesses different stregth in the different directions of the elementary cell. The maximum of the deformation is reached at an implantation temperature of 450 C. The segregation of the new phases CoWB and Co{sub 3}W was detected at 900 C implantation temperature. At lower temperatures now new phases were found. The tribological characteristics of WC-Co are improved. Hereby the maxiaml effect was measured for implantation temperatures from 450 C to 700 C: Improvement of the microhardness by the factor 2..2.5, improvement of the wear resistance by the factor 4. The tribological effects extend to larger depths than the penetration depth of the boron implantation profile. The detected property improvements of the hard metal H3 show the possibility of a practical application of boron ion implantation in industry. The effects essential for a wer decreasement are a hardening of the carbide phase by deformation of the lattice, a hardening of the cobalt binding material and the phase boundaries because of the formation of a solid solution of the implanted boron atoms in Co and by this a blocking of the dislocation movement and the rupture spreading under load.

  14. 硬质合金激光毛化工艺试验研究%Experimental research of laser texturing of cemented carbide

    Institute of Scientific and Technical Information of China (English)

    符永宏; 顾亚励; 康正阳; 王海波; 李玉弟

    2016-01-01

    To explore the potential application of micro-textures on the surface of cemented carbide material by laser texturing, process tests of laser texturing were carried out on the surface of YG6X cemented carbide cutters by using single factor analysis method. Crater micro-textures with approximate 270μm diameter and 6μm height were obtained. The experimental results show that laser pulse width, pump voltage and air pressure have important effects on the textured topography dimensions and quality of the convex textures. Pulse width and pumping voltage can increases the dimension of convex textures greatly, gas pressure can significantly reduce the height of convex textures about 43%. However, micro-cracks exist from the center to the surrounding of micro-texture materials on cemented carbide by laser texturing. Furthermore, micro-texture materials by laser texturing on cemented carbide show uneven distribution with bigger hole and cavity in the center, but have close bonding strength with substrate.%为了探究激光毛化技术在硬质合金材料表面实现微织构的应用潜能,采用单因素分析法,在YG6X硬质合金刀片表面进行了激光毛化工艺试验研究,获得了直径约270μm,高度约6μm的火山口形貌的微织构.结果表明,激光脉冲宽度、抽运电压、气体压力对毛化微织构形貌有着显著影响,脉冲宽度和抽运电压会较大地增大织构尺寸,气体压力显著减小织构高度约43%;硬质合金激光毛化微织构易出现微裂纹,由中心延伸至周边;组织中材料分布不均,中间有大块孔洞与空腔,但与基体有着紧密的结合强度.

  15. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    Science.gov (United States)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  16. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro.

    Science.gov (United States)

    Armstead, Andrea L; Arena, Christopher B; Li, Bingyun

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause "hard metal lung disease" but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. PMID:24746988

  17. Surface Modification of Fly Ashes with Carbide Slag and Its Effect on Compressive Strength and Autogenous Shrinkage of Blended Cement Pastes

    Institute of Scientific and Technical Information of China (English)

    HAO Chengwei; DENG Min; MO Liwu; LIU Kaiwei

    2012-01-01

    Surfaces of grade Ⅲ fly ashes were modified through mixing with carbide slag and calcining at 850 ℃ for 1 h.Mineralogical compositions and surface morphology of fly ashes before and after modification were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM),respectively.Effect of surface-modified fly ashes on compressive strength and autogenous shrinkage of blended cement pastes was investigated.Microstructures of cement pastes were examined by backscattered electron (BSE) imaging and mercury intrusion porosimetry (MIP).The experimental results showed that β-C2S was formed on the surfaces of fly ashes after modification.Hydration of β-C2S on the surface-modified fly ashes densified interface zone and enhanced bond strength between particles of fly ashes and hydrated clinkers.In addition,surface modification of fly ashes tended to decrease total porosity and 10-50 nm pores of cement pastes.Surface modification of fly ashes increased compressive strength and reduced autogenous shrinkage of cement pastes.

  18. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Armstead, Andrea L. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); Arena, Christopher B. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Li, Bingyun, E-mail: bili@hsc.wvu.edu [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Mary Babb Randolph Cancer Center, Morgantown, WV 26506 (United States)

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause “hard metal lung disease” but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. - Highlights: • Hard metal (WC-Co) particle toxicity was established in lung epithelial cells. • Nano-WC-Co particles caused greater toxicity than micro-WC-Co particles. • Nano- and micro-WC-Co particles were capable of inducing cellular apoptosis. • Nano-WC-Co particles were internalized by lung epithelial cells. • WC-Co particle internalization was mediated by actin dynamics.

  19. Analysis of crystallite size and microdeformation crystal lattice the tungsten carbide milling in mill high energy; Analise do tamanho do cristalito e microdeformacao da rede cristalina do carbeto de tugstenio moidos em moinho de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, F.T. da; Nunes, M.A.M. [Universidade Federal do Rio Grande do Norte (PPGCEM/UFRN), Natal (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Oliveira, R.M.V. de; Silva, G.G. da [Instituto Federal do Rio Grande do Norte (IFRN), Natal (Brazil); Souza, C.P. de; Gomes, U.U. [Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil)

    2010-07-01

    The tungsten carbide (WC) has wide application due to its properties like high melting point, high hardness, wear resistance, oxidation resistance and good electrical conductivity. The microstructural characteristics of the starting powders influences the final properties of the carbide. In this context, the use of nanoparticle powders is an efficient way to improve the final properties of the WC. The high energy milling stands out from other processes to obtain nanometric powders due to constant microstructural changes caused by this process. Therefore, the objective is to undertake an analysis of microstructural characteristics on the crystallite size and microdeformations of the crystal lattice using the technique of X-ray diffraction (XRD) using the Rietveld refinement. The results show an efficiency of the milling process to reduce the crystallite size, leading to a significant deformation in the crystal lattice of WC from 5h milling. (author)

  20. Research on the Microstructure and Wear Resistance of the Tungsten Carbides Reinforced Composite Coating Made From Tungsten Powder and Silicon Carbide%钨粉与碳化硅为原料制备碳化钨陶瓷涂层的组织及耐磨性研究

    Institute of Scientific and Technical Information of China (English)

    任莹; 王晓燕; 陈小凡

    2013-01-01

    As a typical boride ceramics,WC ceramics have become a researched hot point because of its high melting point,good chemi cal stability,high hardness and good resistance to abrasion.The WC granule is in-situ synthesized during the reaction of the alloy.powders employing the TIG powder surfacing.The microstructure and morphology of the tungsten carbide coating is observed and analyzed.The abrasive wear performance of the coating is also studied.%碳化钨陶瓷因具有极高的熔点、高的化学稳定性、高的硬度和优异的耐磨耐蚀性,已成为近年来金属陶瓷研究的热点之一.笔者采用钨极氩弧堆焊设备,通过原料粉末之间的高温冶金反应,在堆焊过程中原位合成碳化钨金属陶瓷涂层,对所制备的涂层试样的组织结构进行了观察分析,并且研究了涂层的耐磨料的磨损性能.

  1. In situ synthesis tungsten carbide reinforced ferrous matrix surface composites by laser cladding%激光熔覆原位合成碳化钨增强铁基表面复合材料的研究

    Institute of Scientific and Technical Information of China (English)

    陈莹莹; 李文戈; 吴培桂

    2011-01-01

    利用激光熔覆原位合成技术,在预置Ni涂层的45钢表面原位自生碳化钨陶瓷.通过X射线衍射仪(XRD)、扫描电子显微镜(SEM)、能谱仪(EDS)、显微硬度计等分析测试手段对碳化钨陶瓷增强相的组织形貌、物相组成、化学成分及力学性能等方面进行了研究.结果表明,熔覆区内的碳化物由过饱和固溶体共晶析出;涂层与基体问的结合为冶金结合;制备的表面复合材料的硬度高于基体,改性效果极为明显.%Multiphase tungsten carbide on 45 steel was fabricated by laser cladding cooperated with combustion synthesis. The microstructure,phase composition, element distribution and mechanical properties of tungsten carbide ceramic reinforcement phase were analyzed by XRD,SEM, EDS and microhardness tester, respectively. The results show that the laser cladding region supersaturated solid solution by eutectic precipitation. The coating and the substrate is metallurgical bonding. The hardness of composite is superior to substrate. In a word, the modification effect is remarkable.

  2. Microstructure and abrasive wear properties of M(Cr,Fe)7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW) process

    OpenAIRE

    Buytoz, Soner; M.Mustafa YILDIRIM

    2010-01-01

    In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW) process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), X-ray energy-dispersive spectroscopy (EDS). Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were c...

  3. 钢结硬质合金的研究进展%Latest development of steel bonded cemented carbide

    Institute of Scientific and Technical Information of China (English)

    周书助; 兰登飞; 鄢玲利; 尹绍峰

    2015-01-01

    The relationship of the composition, microstructures and performance has been systematically elaborated. The main preparation technology of steel bonded carbide is summarized, and it is pointed that the powder metallurgy has been widely adopted to produce steel bonded carbide. However, due to the lower cost and better performance, electroslag melting and casting, self-propagating high temperature synthesis (SHS) and carbothermal reduction methods are full of vitality. In addition, forging and heat treatment can effectively improve the structure and performance of the alloy; Boriding, boron-sulphurizing treating process and laser cladding process can improve the surface hardness, reduce the friction coefficient and increase the service life. Finally, the development trend of steel bonded carbide is prospected.%该文较系统地阐述钢结硬质合金的成分、组织和性能之间的关系,综述钢结硬质合金的主要制备方法,指出粉末冶金法是最常用的制备方法,而电冶熔铸、自蔓延高温合成(SHS)和碳热还原法等工艺因更低的成本和更优的性能而展现出蓬勃生机.此外,锻造和热处理能够有效改善组织,提高合金性能;渗硼、硼?硫复合渗和激光熔覆等表面处理能提高合金的表面硬度,减小摩擦因数,提高使用寿命.最后,展望钢结硬质合金的发展方向.

  4. The Reverse Reaction of Cement Raw Meal with Dosing of Carbide Slag and Common Cement Raw Meal in the Simulated Preheater System in CO2 Atmosphere%CO2气氛下电石渣配料生料和普通水泥生料在模拟预热器系统中的逆反应过程

    Institute of Scientific and Technical Information of China (English)

    毕金栋; 李昌勇; 曹华夏; 聂江婷

    2012-01-01

    The reverse reaction of cement raw meal with dosing of carbide slag and common cement raw meal was studied in the preheater system (in CO2 atmosphere) with simulated gas circumstance. The results show that the CaCO3 was synthesized by cement raw meal with dosing of carbide slag first and then the CaCO3 was decomposed into CaO in C02 atmosphere. When the content of carbide slag is 100% , the conversion rate of Ca ( OH) 2 into CaCO3 is almost equal to CaO for cement raw meal with dosing of carbide slag and common cement raw meal. And the reverse reaction of CaCO3 have more or less disappeared in the high-temperature area of 700 t, the decomposition process of CaCO3 was accelerated.%试验研究了模拟烟气下电石渣配料生料和普通水泥生料在预热器系统中(CO2气氛下)的逆反应过程.结果表明:CO2气氛下,电石渣配料生料先合成CaCO3,再分解成CaO.当电石渣的掺入量达到100%时,对于电石渣配料生料和普通水泥生料,其Ca(OH)2、CaO两者转化为CaCO3的转化率基本一致,并且在700℃的高温区域,CaCO3分解的逆反应才得到完全控制,分解过程得以加速.

  5. Progress in development of coated indexable cemented carbide inserts for machining of iron based work piece materials

    Science.gov (United States)

    Czettl, C.; Pohler, M.

    2016-03-01

    Increasing demands on material properties of iron based work piece materials, e.g. for the turbine industry, complicate the machining process and reduce the lifetime of the cutting tools. Therefore, improved tool solutions, adapted to the requirements of the desired application have to be developed. Especially, the interplay of macro- and micro geometry, substrate material, coating and post treatment processes is crucial for the durability of modern high performance tool solutions. Improved and novel analytical methods allow a detailed understanding of material properties responsible for the wear behaviour of the tools. Those support the knowledge based development of tailored cutting materials for selected applications. One important factor for such a solution is the proper choice of coating material, which can be synthesized by physical or chemical vapor deposition techniques. Within this work an overview of state-of-the-art coated carbide grades is presented and application examples are shown to demonstrate their high efficiency. Machining processes for a material range from cast iron, low carbon steels to high alloyed steels are covered.

  6. High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

    Directory of Open Access Journals (Sweden)

    Han Chulwoong

    2015-06-01

    Full Text Available Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungsten carbide-cobalt hard metal scrap was mechanically broken into particles and then tungsten trioxide particle was recovered by hydrometallurgical method. Recovered tungsten trioxide was reduced to tungsten particle in a hydrogen environment. After that, tungsten particle was melted and solidified to make a spherical one by RF (Ratio Frequency thermal plasma process. Well spherical tungsten micro-particle was successfully obtained from spent scrap. In addition to the morphological change, thermal plasma process showed an advantage for the purification of feedstock particle.

  7. WC-Co硬质合金微观结构的参数化模型%Parametric Modeling of Microstructure of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    王东; 赵军; 李安海; 王泽明

    2013-01-01

    为实现WC-Co硬质合金的性能预报和微观结构的优化,提出了一种基于“随机法”构建材料二维微观结构模型的方法,该模型包含WC-Co硬质合金微观结构中WC晶粒的平均粒径、形心位置、取向角、长径和短径尺寸以及Co相体积分数等基本参数.采用C++,Matlab和Python语言汇合编程,得到可以直接导人有限元分析软件的模型.结果表明:构建的模型反映了真实的微观结构特征,实现了微观结构的参数化建模.模型的设计参数与实际参数比较吻合,证明了建模方法的可行性和模型的可靠性.%In order to realize the property prediction and microstructure optimization of WC-Co cemented carbides, a model based on "random method", which referred to the construction of two-dimensional microstructure model, was established. Some basic parameters of the microstructure of WC-Co, including average grain diameter, major axis and minor axis, centroid, orientation angle and the Co volume fraction, were considered in the model. C+ + , Matlab, Python are mixed for programming. The model can be obtained in the mixed program, which can be directly applied in the finite element software. The results show that the actual microstructure characteristics of material can be reconstructed, and the parametric model of microstructure is realized. The design parameters agree well with the actual ones, the feasibility of the method and the reliability of the model are proved.

  8. High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

    OpenAIRE

    Han Chulwoong; Na Hyunwoong; Choi Hanshin; Kim Yonghwan

    2015-01-01

    Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungs...

  9. WC基钢结硬质合金磨损机理研究%STUDY OF WEAR MECHANISM OF THE WC STEEL-BONDED CEMENTED CARBIDE MANUFACTURED BY A NEW PROCESS

    Institute of Scientific and Technical Information of China (English)

    杜晓东; 尤显卿; 郑玉春

    2001-01-01

    The WC steel-bonded cemented carbide manufactured by a new process w as oil-quenched at 1150℃ and tempered at the low temperature 150℃ after anneal ing, and its wearability and wear mechanism were analyzed. The results show that the wear of the tested cemented carbide is caused by flaking of the hard phase, and that the development and propagation of cracks along the phase boundary between the hard phase and the substrate or the other hard phase is the reason why the h ard phase flakes.%将新工艺制造的WC钢结硬质合金退火后经1150℃油淬,150℃低温回火,分析其磨损特性和磨损机理,结果表明实验合金的磨损是由硬质相剥落造成的,裂纹沿硬质相与基体或硬质相之间的相界面萌生和扩展是硬质相剥落的原因。

  10. 技术不确定下的硬质合金R & D预算分配研究%The Optimal Allocation of Budget Funds among Cemented Carbide R & D Projects

    Institute of Scientific and Technical Information of China (English)

    胡启明

    2013-01-01

      硬质合金 R&D 项目既面临项目收益的不确定性,又面临着技术的不确定性。如何在不确定下优化企业资源配置,以达到企业收益的最大化也是许多 R&D 项目资金分配中的难题。在 Liu 研究的基础上,引入了 R&D 项目成功概率的逻辑增长函数,建立了 R&D 项目资金配置模糊随机期望值模型,并给出了模糊随机模拟技术和遗传算法的模型求解。%Different with ordinary projects, Cemented Carbide R&D project is uncertain both in the revenue and technology. Thus, it is a difficulty for enterprises to allocate resources to maximize the revenue. Integrating the logical growth function of success possibility with revenue uncertainty, this paper develops a fuzzy random expected value model to solve the difficulty of resource allocation among cemented carbide R&D project. A heredity algorithm for the fuzzy random expected value model is designed.

  11. Tolerancia al daño inducido bajo solicitaciones de contacto cíclicas en carburos cementados WC-Co//Tolerance induced damage under cyclic contact loading of WC-Co cemented carbides

    Directory of Open Access Journals (Sweden)

    David Coureaux‐Mustelier

    2014-01-01

    Full Text Available El comportamiento mecánico de los carburos cementados WC-Co ha sido estudiado en detalle teniendo en cuenta los defectos preexistentes del material (daño intrínseco. Sin embargo, la información sobre los efectos del daño inducido en servicio (daño extrínseco en la integridad estructural de estos materiales esescasa. En este contexto, en este trabajo se evalúa la influencia del daño extrínseco en la resistencia mecánica residual de dos calidades con microestructuras diferentes. Para ello, se emplea la técnica de indentación esférica como medio para generar daño de forma controlada. Los resultados muestran que al incrementar el tamaño de grano del carburo y el contenido de cobalto, la respuesta mecánica de carburos cementados frente al contacto esférico es cada vez más cuasi-plástica, bajo la aplicación de cargas tanto monotónicas como cíclicas, y en consecuencia el material muestra una mayor tolerancia al daño.Palabras claves: carburos cementados, indentación esférica, resistencia mecánica residual, tolerancia al daño._______________________________________________________________________________AbstractThe mechanical behavior of WC-Co cemented carbides has been studied in detail taking into account the pre-existing material (intrinsic damage defects. However, information on the effects of service-induced damage (extrinsic damage on the structural integrity of these materials is limited. In this context, in thispaper the influence of extrinsic damage on the residual strength of two grades with different microstructures is evaluated. With this purpose, a spherical indentation technique is employed as a means for generating a controlled damage. The results show that by increasing the grain size of the carbide and the cobalt content, the mechanical properties of cemented carbides compared to spherical contact isincreasingly quasi-plastic, under the application of both monotonic and cyclic loads, and consequently the

  12. Development of refractory armored silicon carbide by infrared transient liquid phase processing

    Science.gov (United States)

    Hinoki, Tatsuya; Snead, Lance L.; Blue, Craig A.

    2005-12-01

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) for use as a refractory armor using a high power plasma arc lamp at powers up to 23.5 MW/m 2 in an argon flow environment. Both tungsten powder and molybdenum powder melted and formed coating layers on silicon carbide within a few seconds. The effect of substrate pre-treatment (vapor deposition of titanium (Ti) and tungsten, and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). The mechanical properties of the coated materials were evaluated by four-point flexural tests. A strong tungsten coating was successfully applied to the silicon carbide substrate. Tungsten vapor deposition and pre-heating at 5.2 MW/m 2 made for a refractory layer containing no cracks propagating into the silicon carbide substrate. The tungsten coating was formed without the thick reaction layer. For this study, small tungsten carbide grains were observed adjacent to the interface in all conditions. In addition, relatively large, widely scattered tungsten carbide grains and a eutectic structure of tungsten and silicon were observed through the thickness in the coatings formed at lower powers and longer heating times. The strength of the silicon carbide substrate was somewhat decreased as a result of the processing. Vapor deposition of tungsten prior to powder coating helped prevent this degradation. In contrast, molybdenum coating was more challenging than tungsten coating due to the larger coefficient of thermal expansion (CTE) mismatch as compared to tungsten and silicon carbide. From this work it is concluded that refractory armoring of silicon carbide by Infrared Transient Liquid Phase Processing is possible. The tungsten armored silicon carbide samples proved uniform, strong, and capable of withstanding thermal fatigue testing.

  13. Development of refractory armored silicon carbide by infrared transient liquid phase processing

    International Nuclear Information System (INIS)

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) for use as a refractory armor using a high power plasma arc lamp at powers up to 23.5 MW/m2 in an argon flow environment. Both tungsten powder and molybdenum powder melted and formed coating layers on silicon carbide within a few seconds. The effect of substrate pre-treatment (vapor deposition of titanium (Ti) and tungsten, and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). The mechanical properties of the coated materials were evaluated by four-point flexural tests. A strong tungsten coating was successfully applied to the silicon carbide substrate. Tungsten vapor deposition and pre-heating at 5.2 MW/m2 made for a refractory layer containing no cracks propagating into the silicon carbide substrate. The tungsten coating was formed without the thick reaction layer. For this study, small tungsten carbide grains were observed adjacent to the interface in all conditions. In addition, relatively large, widely scattered tungsten carbide grains and a eutectic structure of tungsten and silicon were observed through the thickness in the coatings formed at lower powers and longer heating times. The strength of the silicon carbide substrate was somewhat decreased as a result of the processing. Vapor deposition of tungsten prior to powder coating helped prevent this degradation. In contrast, molybdenum coating was more challenging than tungsten coating due to the larger coefficient of thermal expansion (CTE) mismatch as compared to tungsten and silicon carbide. From this work it is concluded that refractory armoring of silicon carbide by Infrared Transient Liquid Phase Processing is possible. The tungsten armored silicon carbide samples proved uniform, strong, and capable of withstanding thermal fatigue testing

  14. Fluidized bed micro-machining and HFCVD of diamond films onto Co-cemented tungsten carbide (WC-Co) hardmetal slabs

    Energy Technology Data Exchange (ETDEWEB)

    Polini, Riccardo [Dipartimento di Scienze e Tecnologie Chimiche, Universita di Roma Tor Vergata, Via della Ricerca Scientifica, 1 Rome, 00133 (Italy); Barletta, Massimiliano [Dipartimento di Ingegneria Meccanica, Universita di Roma Tor Vergata, Via del Politecnico, 1 Rome, 00133 (Italy)]. E-mail: barletta@mercurio.mec.uniroma2.it; Delogu, Michele [FILMS S.p.A, Via Megolo, 49, 28877 Anzola d' Ossola (VB) (Italy)

    2006-09-25

    The effect of fluidized bed (FB) treatment upon hot filament chemical vapor deposition (HFCVD) of polycrystalline diamond films onto WC-Co hardmetal substrates was investigated. Several scenarios to make the substrates ready for HFCVD were, comparatively, evaluated and the resulting diamond films were examined in terms of their morphology and adhesion. The diamond grain density was measured by scanning electron microscopy. The adhesion of continuous diamond film to substrate was evaluated by the reciprocal of the slope of crack radius-indentation load functions. Surface binder dissolution followed by FB treatment (PF pretreatment) allowed very high diamond nucleation density and smaller grain size. The adhesion of films grown on PF pretreated substrates was found to be very close to that of films deposited on hardmetal slabs pretreated by Murakami's reagent followed by Co etching with Caro's acid and seeded with diamond suspension in an ultrasonic vessel (MPS pretreatment). However, diamond coatings on MPS pretreated samples exhibited a rougher surface morphology as a result of both lower diamond nucleation density and larger substrate surface roughening by Murakami's etching. Based upon experimental findings, our newly developed PF pretreatment was found to be a very promising technique in substrates conditioning as well as in promoting adherent, uniform and smooth diamond coatings onto hardmetal tools and wear parts.

  15. Fluidized bed micro-machining and HFCVD of diamond films onto Co-cemented tungsten carbide (WC-Co) hardmetal slabs

    International Nuclear Information System (INIS)

    The effect of fluidized bed (FB) treatment upon hot filament chemical vapor deposition (HFCVD) of polycrystalline diamond films onto WC-Co hardmetal substrates was investigated. Several scenarios to make the substrates ready for HFCVD were, comparatively, evaluated and the resulting diamond films were examined in terms of their morphology and adhesion. The diamond grain density was measured by scanning electron microscopy. The adhesion of continuous diamond film to substrate was evaluated by the reciprocal of the slope of crack radius-indentation load functions. Surface binder dissolution followed by FB treatment (PF pretreatment) allowed very high diamond nucleation density and smaller grain size. The adhesion of films grown on PF pretreated substrates was found to be very close to that of films deposited on hardmetal slabs pretreated by Murakami's reagent followed by Co etching with Caro's acid and seeded with diamond suspension in an ultrasonic vessel (MPS pretreatment). However, diamond coatings on MPS pretreated samples exhibited a rougher surface morphology as a result of both lower diamond nucleation density and larger substrate surface roughening by Murakami's etching. Based upon experimental findings, our newly developed PF pretreatment was found to be a very promising technique in substrates conditioning as well as in promoting adherent, uniform and smooth diamond coatings onto hardmetal tools and wear parts

  16. CALPHAD study of cubic carbide systems with Cr

    OpenAIRE

    He, Zhangting

    2015-01-01

    Cubic carbides (titanium, tantalum, niobium, and zirconium carbides) can constitute a significant proportion of so-called cubic and cermet grades, where it is added to substitute a portion of tungsten carbide. It is thus critical to understand and be able to thermodynamically model the cubic carbide systems. In order to do this, the thermodynamic descriptions of lower order systems, such as the Ti-Cr-C system, need to be well studied. To approach this goal, an extensive literature survey of t...

  17. Ni含量对粗晶WC-Co-Ni硬质合金组织和性能的影响%Effect of Ni Content on the Microstructure and Properties of WC-Co-Ni Cemented Carbide

    Institute of Scientific and Technical Information of China (English)

    饶承毅; 龙坚战; 袁红梅

    2012-01-01

    In this paper the effect of the Ni content in Co-Ni binder on the microstructure and properties of WC-Co-Ni cemented carbide processed by conventional powder metallurgy was studied. The results show that, with the increase of the nickel content in Co-Ni binder, the distribution of binder phase becomes inhomogenous and the size and roundness of the WC grain in alloy increases. The transverse flexural strength of the alloy appears maximum value in WC-(60wt%Co-40wt%Ni ) cemented carbide. Meanwhile, with the increase of Ni content, the hardness decreases, the density is almost the same, the cobalt magnetism drops and the coercive force first grows and then reduces.%以WC-10%(Co+Ni)硬质合金为研究对象,在相同含量的Co+Ni粘结相中采用不同的钴镍比来研究Ni含量对WC-Co-Ni硬质合金组织和性能的影响.结果表明随Co+Ni粘结相中的镍含量的增加,合金中显微组织结构中的粘结相的分布均匀性变差;WC晶粒的尺寸和圆度增大.合金的强度性能结果表明WC-(Co+Ni)硬质合金在粘结相质量分数为60%Co-40%Ni时抗弯强度出现最大值;随Ni含量的增加,WC-(Co+Ni)硬质合金的硬度值相差不大,但呈下降趋势;合金的密度几乎没有变化;合金的钴磁降低,磁力呈现先增后降.

  18. 抑制硬质合金中金属Co浸出的复合润滑剂研究%Study on composite lubricant for inhibiting cobalt leaching from cemented carbide

    Institute of Scientific and Technical Information of China (English)

    连建肖; 张秀玲; 杨桥; 贾晓鸣

    2011-01-01

    Some lubricants were made by esterification reaction of several acid lubricant additives that commonly used in industry and triethanolamine (TEA). Some solutions were prepared by mixing the reaction products and water in a certain ratio to carry on immersion tests of pure cobalt and cemented carbide tool at room temperature. The pure cobalt sheet was used as electrode to form galvanic cell with saturated calomel electrode to determine the electromotive force. According to the value of the electromotive force and combining with the amount of cobalt leaching in different solution,which was analyzed by scanning electron microscopy, the lubricant that showed good inhibiting effect on cobalt leaching was chosen. The results show that triethanolnmine oleate and boric acid-oleic acid triethanolamine can significantly inhibit cobalt leaching from cemented carbide.%选用几种工业上常用的酸类润滑添加剂与三乙醇胺进行醴化反应生成不同润滑剂,将反应产物配成一定浓度的溶液对纯钴片和硬质合金刀具在常温下做浸泡实验,用纯钴片做电极与饱和甘汞电极组成原电池测定电动势,根据电动势的大小结合电镜扫描分析判断不同润滑剂溶液使金属Co浸出的情况,优选出抑制金属Co浸出效果好的润滑剂.实验结果表明:油酸三乙醇胺和油酸硼酸三乙醇胺对Co的浸出有抑制作用.

  19. Carbides composite surface layers produced by (PTA)

    Energy Technology Data Exchange (ETDEWEB)

    Tajoure, Meloud, E-mail: Tajoore2000@yahoo.com [MechanicalEng.,HIHM,Gharian (Libya); Tajouri, Ali, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com; Abuzriba, Mokhtar, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com [Materials and Metallurgical Eng., UOT, Tripoli (Libya); Akreem, Mosbah, E-mail: makreem@yahoo.com [Industrial Research Centre,Tripoli (Libya)

    2013-12-16

    The plasma transferred arc technique was applied to deposit a composite layer of nickel base with tungsten carbide in powder form on to surface of low alloy steel 18G2A type according to polish standard. Results showed that, plasma transferred arc hard facing process was successfully conducted by using Deloro alloy 22 plus tungsten carbide powders. Maximum hardness of 1489 HV and minimum dilution of 8.4 % were achieved by using an arc current of 60 A. However, when the current was further increased to 120 A and the dilution increases with current increase while the hardness decreases. Microstructure of the nickel base deposit with tungsten carbide features uniform distribution of reinforcement particles with regular grain shape half - dissolved in the matrix.

  20. PCBN tool wear mechanism in laser ultrasonically combined cutting cemented carbide%PCBN刀具激光超声复合切削硬质合金的磨损机理

    Institute of Scientific and Technical Information of China (English)

    张昌娟; 焦锋; 牛赢

    2016-01-01

    结合激光加热辅助切削和超声振动切削提出了激光超声复合切削加工工艺。采用PCBN刀具对YG10硬质合金进行普通切削、超声振动切削、激光加热辅助切削和激光超声复合切削对比试验,采用超景深显微镜观测刀具磨损量及磨损形貌,通过扫描电子显微镜(SEM)对刀具磨损区域进行能谱分析,研究激光超声复合切削条件下刀具的磨损规律、磨损形态及磨损原因。研究结果表明:与普通切削、超声振动切削及激光加热辅助切削相比,激光超声复合切削时刀具后刀面磨损量平均值分别降低57.5%、46%、41.3%,刀具使用寿命明显提高;刀具磨损形态主要表现为前刀面磨损、后刀面磨损和崩刃;激光超声复合切削硬质合金时粘接磨损、氧化磨损、相变磨损和微裂解磨损是引起PCBN刀具磨损的主要原因。%Laser ultrasonically combined cutting was proposed based on ultrasonic vibration cutting with laser heating assisted cutting. A series of experiments were conducted in conventional cutting, ultrasonic vibration cutting, laser heating assisted cutting and laser ultrasonically combined cutting YG10 cemented carbide with PCBN tools. The tool wear characteristics and tool wear mechanism were observed by using digital microscope with super depth, the energy spectrum analysis was carried out in worn areas of tools by scanning electron microscopy (SEM). The experimental results indicate that the average flank wear of PCBN tool obtained by laser ultrasonically combined cutting is reduced by almost 57.5%, 46% and 41.3% respectively when compared with that by conventional cutting, ultrasonic vibration cutting and laser heating assisted cutting, therefore the tool life is obviously lengthened. The main wear types are crater wear, flank wear and tipping for PCBN tools in cutting YG10 cemented carbide. And the adhesion, oxidation, phase transformation and micro dissociation are the

  1. Preparation of Polycrystalline Cubic Boron Nitride Compact by Cemented Carbide High-Pressure Infiltration%硬质合金高压熔渗制备聚晶立方氮化硼复合片

    Institute of Scientific and Technical Information of China (English)

    贾洪声; 鄂元龙; 李海波; 汪尹强; 贾晓鹏; 马红安; 郑友进

    2014-01-01

    Under high temperature and high pressure conditions (HPHT, 5.2GPa, 1450℃),homogeneous Polycrystalline Cubic Boron Nitride (PcBN)compact ofΦ15 × 5 mm has been synthesized through the cemented carbide high pressure in situ melting infil-tration method.The structure morphology and phase composition of PcBN compact has been investigated through scanning electron microscope (SEM),X-radial Diffractometer (XRD)and Energy Disperse Spectroscopy (EDS).It's mechanism of composite interface has also been discussed.The experiment result shows that the WC and Co in the cemen-ted carbide (WC-Co)substrate spread into Cubic Boron Nitride layer through melting in-filtration.And the binding phase of WC,MoCoB and Co3 W3 C facilitate the interface re-combination of the PcBN compact,hence a compact"concrete"structure has been formed on the PcBN layer.%在高温高压条件下(HPHT,5.2 GPa,1450℃),通过硬质合金基体的高压原位熔渗法,制备了质地均匀的Φ15×5 mm的聚晶立方氮化硼(PcBN)复合片。采用扫描电子显微镜(SEM)、X 射线衍射仪(XRD)、能谱仪(EDS)等考察了PcBN复合片的组织形貌及物相成分,并对其界面复合机理进行了探讨。实验结果表明,硬质合金(WC-Co)基体中 WC 及 Co 通过熔渗扩散到立方氮化硼(cBN)层,通过 WC、MoCoB、Co3 W3 C等粘结相,实现了PcBN复合片的界面复合,PcBN层形成致密的“混凝土”结构。

  2. 基于热电特性对YB425硬质合金刀片的使用寿命预测%Life Forecast for the YB425 Cemented Carbide Insert Basic on Thermoelectric Potential

    Institute of Scientific and Technical Information of China (English)

    陈舜青; 孟广耀

    2011-01-01

    热电特性是材料的易测量宏观物理量,而且对热电特性的测量可以不破坏材料。以YB425硬质合金刀片为研究对象,探索了刀片磨损量与其热电特性的相关关系,并且经过试验验证了YB425硬质合金刀片的热电特性与其刀片磨损量密切相关,而且基于热电特性预测硬质合金刀片的使用寿命的方法是可靠的。通过实验还建立了YB425硬质合金刀片的热电特性与其磨损量的相关关系试验公式,基于此试验公式,可以在硬质合金刀片使用前测量YB425硬质合金刀片的热电势,达到无损预测硬质合金刀片使用寿命的目的。%The thermoelectric potential is one of the major physical properties of material, and it is easy to be measured without damaging the material. In this paper, the analysis and test have been performed to explore the relationship between the wear and the thermoelectric potential of YB425 cemented carbide insert. The influence of wear on the thermoelectric potential of insert is verified by experiments. The empirical formula relating the wear and thermoelectric potential is also presented based on test data. The test results has proved that the proposed non-destructive detection method can successfully forecast the operation life of the YB425 cemented carbide insert.

  3. 硬质合金氢气烧结的变形机理及其控制%THE CAUSE AND CONTROL OF DEFORMATION OF CEMENTED CARBIDE IN HYDROGEN SINTERING

    Institute of Scientific and Technical Information of China (English)

    洪程; 李学芳

    2000-01-01

    This paper introduces the causes of deformation of cemented carbides in hydrogen sintering. These causes includ nonuniform green density,nonuniform distribution of temperature and nonuniform carbon atmosphere in the furnace,green's formation and unreasonable loading boat. We take measures to control the influence of these factors and use them to mak up each ofher so as to reduce and avoid the deformation of sintering product.%分析了硬质合金在氢气烧结中产生变形的原因,这些原因包括压坯密度不均匀、炉内碳气氛不均匀、炉内温度分布不均匀、压坯的外形特征以及不恰当的装舟方式。采用一些特殊的方法可以控制这些因素的影响,甚至利用这些因素来相互制衡,从而减小或避免压坯在烧结中的变形。

  4. Effects of Molding Agents on Quality Control of Ultrafine Cemented Carbide%成型剂对超细硬质合金质量控制的影响

    Institute of Scientific and Technical Information of China (English)

    孟小卫; 龙宁华; 胡茂中

    2013-01-01

    本文分别以PEG、石蜡为例,研究了成型剂种类与加入方式对超细硬质合金的质量控制影响.通过对混合料中氧、压制压力以及微观组织分析,表明PEG成型剂的混合料氧含量高于石蜡混合料,且晶粒越细,差距越大;前加方式的成型剂分布均匀性优于不参与球磨的后加方式;PEG比石蜡分布更均匀.因此在增氧稳定且大小可接受的范围内,应尽量采取前加方式,使得成型剂在混合料中分布均匀,保证产品性能稳定.%The influences of the sorts of molding agent and their adding manners on the quality control of ultrafine cemented carbide were researched with taking PEG and PW for example. The examinations of oxygen content, compacting force and microstructure of mixed powder show that the oxygen content of the mixed powder with adding PEG is higher than that of adding PW. Even the finer the grain is, the greater the difference is. The distribution uniformity of the molding agent added before wet milling is better than that of added after wet milling. PEG distributes more uniformly in the mixed powder than that of PW. Consequently it is the best for the molding agent to be added before wet milling, so that the distribution of the molding agent in the mixed powder is more uniform and the increase of oxygen content is a constant and in an acceptable level, which assures the quality of products.

  5. The role of cemented WC substrate morphology on the diamond film growth and cracking resistance

    International Nuclear Information System (INIS)

    Chemical vapor deposition (CVD) synthetic diamond film is well known and widely studied recently for its potential applications in many engineering fields. Due to its extreme strength and hardness, good abrasive resistance, and low friction coefficient, the synthetic film can be used in tribological situations such as machining or wear resistant coatings. In these cases, the film can be grown on cutting tools, dies or sleeves directly. It is expected that the grown film must possess good properties such as film uniformity, smoothness, and especially good adhesion strength (cracking resistance). And these properties are believed to relate to the substrate morphology intimately. In this paper, the authors report on an investigation of the influence of cemented tungsten carbide substrate morphology on the diamond film growth and cracking resistance

  6. Boron carbide (B4C) coating. Deposition and testing

    Science.gov (United States)

    Azizov, E.; Barsuk, V.; Begrambekov, L.; Buzhinsky, O.; Evsin, A.; Gordeev, A.; Grunin, A.; Klimov, N.; Kurnaev, V.; Mazul, I.; Otroshchenko, V.; Putric, A.; Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A.

    2015-08-01

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B4C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B4C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B4C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B4C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  7. Effect of magnetic quenching on performance and structure of cemented carbides%磁场淬火处理对硬质合金组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    李荐; 郭欣; 姚建军; 周宏明; 杨俊; 江彬彬

    2012-01-01

    The effects of magnetic quenching on the performance and structure of YG6 (WC-6%Co) and YN6 (WC-6%Ni) cemented carbides were studied using powder X-ray diffraction, scanning electron microscope, optical microscope, transverse rupture strength, Vickers hardness and coervice force tests. The research conditions are: samples are held at (1 100±5) ℃ for 20-25 min, magnetic quenched for 15 min with 2 T intensity, then annealed at temperature (500±5) ℃ for 3 h. Conventional quenching treatment with YG6 (WC-6%Co) was also conducted. The results show that after magnetic quenching, Vickers hardness of YG6 increases by 3%, transverse rupture strength increases by 18%, impact toughness increases by 24%, cocrvice force increases by 25%; while transverse rupture strength of YN6 increases by 5.9%, impact toughness increases by 6.9%, and there is no significant change in Vickers hardness and coervice force of YN6. The content of α-Co in WC-Co alloy increases, solid solubility of W and C increases and the degree of the rounding of the edges and corners of carbide crystals tends to increase after magnetic quenching; and WC presenting serration feature while deflecting to ordered direction is the main reason for performance improving.%采用X线衍射(XRD)、扫描电镜(SEM)、金相(OM)、横向断裂强度、维氏硬度以及矫顽磁力测试等分析手段,研究YG6(WC-6%Co)及YN6(WC-6%Ni)合金在磁场淬火处理后的性能变化规律.研究的条件为:样品在(1 100±5)℃下保温20~25 min,在脉冲磁场强度2T下淬火15 min后再(500±5)℃回火3h;此外对YG6合金进行常规淬火比较.研究结果表明:磁场淬火可使YG6合金维氏硬度提高3%、横向断裂强度提高18%、冲击韧性提高24%、矫顽磁力提高25%;而YN6合金横向断裂强度提高5.9%,冲击韧性提高6.9%,维氏硬度和矫顽磁力无明显变化.磁场淬火使钴基硬质合金的黏结相中α-Co含量提高,W和C在黏结相中的固溶度

  8. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  9. Electro Deposition of Ni/Ni-MoS2 Self-lubricating Coating on Cemented Carbide%硬质合金表面电沉积Ni/Ni-MoS2自润滑涂层的研究

    Institute of Scientific and Technical Information of China (English)

    曹同坤; 杨岐龙; 单春生

    2012-01-01

    Ni/Ni-MoS2 self-lubricating coatings were prepared on cemented carbide by electro deposition. The effects of current density,pH value,MoS2 concentration of the plating liquid on deposition rate and MoS2 content in coatings were studied. The results indicate that the deposition rate and MoS2 content in coatings are firstly increased and then decreased with the increase of current density, pH value, MoS2 concentration of the plating liquid. The max value of deposition rate, and the max value of MoS2 content in the coatings are reached at the current of 3. 5 A/dm2 and 2 A/dm2 ,separately. The max value of deposition rate and MoS2 content in the coatings are reached at the pH value of 4. 5. The max deposition rate of 0. 812 μm/min ,and the max MoS2 content of 3. 26% are reached when the MoS2 concentration is 28 g/L.%采用电沉积方法在YT14硬质合金表面制备Ni/Ni-MoS2自润滑涂层,研究电流密度、pH值、MoS2加入量对自润滑沉积速率和涂层中MoS2含量的影响.结果表明:随着电流密度、pH值、MoS2加入量的增加,沉积速率和涂层中MoS2的含量都呈现先增加,后下降的规律;电流密度达到3.5 A/dm2时,沉积速率达到最大,电流密度为2 A/dm2时,MoS2的含量最高;在pH值约为4.5时,涂层的沉积速率和涂层中MoS2的含量达到最大值;当MoS2加入量为28g/L时,沉积速率达到最大值为0.812μm/min,涂层中MoS2的质量分数达到最大值为3.26%.

  10. 旋转超声磨削硬质合金的表面质量实验研究%Experimental Investigation on the Surface Quality in Rotary Ultrasonic Grinding of Cemented Carbide

    Institute of Scientific and Technical Information of China (English)

    赵春阳; 宫虎; 房丰洲

    2012-01-01

    In this paper, four kinds of diamond tools were used for the grinding experiments on cemented carbide YG8, with and without ultrasonic vibration. By using the white light interferometer and the microscope which has an ultra-deep observation field, surface qualities of the work-piece can be easily detected. The experimental results show that the diamond tools with big grain size, the surface roughness of the work-pieces machined with rotary ultra- sonic vibration are worse than that without rotary ultrasonic vibration; while the roughness differences between the work-pieces machined with and without rotary ultrasonic vibration are not obvious at the small grain size. Further- more, comparing with conventional diamond machining, it will be easier for rotary ultrasonic grinding to prevent the growth of cracks .%本文使用4种不同粒度型号的金刚石砂轮分别对硬质合金YG8进行了有、无旋转超声的端面磨削实验,并利用超景深显微镜和白光干涉仪观测了这两种加工方式下的工件表面质量。实验结果表明:当采用粒度号较小的金刚石砂轮时,有旋转超声的工件表面粗糙度要比无超声时的差;但对于粒度号较大的砂轮,有、无旋转超声所得到的工件表面粗糙度差异并不明显,甚至有旋转超声时的表面质量会略优于无旋转超声时的检测结果。相比于传统加工方式,旋转超声的使用可以明显减小被加工材料表面出现裂纹的几率。

  11. Hydrogen evolution activity and electrochemical stability of selected transition metal carbides in concentrated phosphoric acid

    DEFF Research Database (Denmark)

    Tomás García, Antonio Luis; Jensen, Jens Oluf; Bjerrum, Niels J.;

    2014-01-01

    Alternative catalysts based on carbides of Group 5 (niobium and tantalum) and 6 (chromium, molybdenum and tungsten) metals were prepared as films on the metallic substrates. The electrochemical activities of these carbide electrodes towards the hydrogen evolution reaction (HER) in concentrated ph...

  12. Effects of Carbon Content and B Class Porosity on Bending Strength of WC-8% Co Cemented Carbide%碳量及B类孔隙对WC-8%Co硬质合金抗弯强度的影响

    Institute of Scientific and Technical Information of China (English)

    闵召宇; 廖军; 时凯华; 蒋阳

    2013-01-01

    采用粉末冶金方法制备了WC-8%Co硬质合金试样,经氢气烧结后,利用钴磁测试仪、强度测试仪、电子显微镜和金相显微镜分别对试样的钴磁和抗弯强度进行测定、对试样断口和金相缺陷进行观察.研究了WC-8%Co硬质合金抗弯强度与碳量(相对磁饱和)、金相缺陷(B类孔隙)之间的关系.结果表明:将试样碳含量及孔隙度控制在一定的范围内,可以使试样抗弯强度保持在较高的水平,当试样相对磁饱和为88%~92%,B类孔隙为B00时,合金显微组织中WC晶粒较为均匀,无异常长大情况,WC-8%Co硬质合金抗弯强度可达3 286 N/mm2;同时,抗弯强度值的大小随孔隙度的增多而下降.另外,氢气烧结后经HIP处理可以有效消除WC-8%Co硬质合金中的孔隙缺陷,从而提高合金抗弯强度,经HIP处理的试样的强度比正常样的强度高出2.3%.%WC-8%Co cemented carbide specimens were prepared by powder metallurgy method. The cobalt magnetism and bending strength of the specimens were tested. The fracture surface and the defects in the microstructure were observed. Furthermore the effects of the carbon content (relative magnetic saturation) and the defects (B class pores) on the bending strength of the cemented carbide were studied. The results show that by means of controlling the carbon content and the porosity in the certain ranges, the bending strength of the WC-8%Co cemented carbide remains at a high level. When the relative magnetic saturation is in the range of 88%~92% and the metallographic B class porosity is BOO, the WC grain size of WC-8% Co is more uniform and the bending strength of the cemented carbide reaches its highest values at 3 286 N/mm2. Meanwhile, the bending strength value decreases with the increasing of porosity. In addition, HIP treatment after hydrogen sintering can effectively eliminate pore defects in the WC-8%Co cemented carbide, thus the bending strength is enhanced up to 2.3%.

  13. 非球面玻璃模造用碳化钨模仁磁控溅射铼-铱镀膜工艺优化%Optimization of magnetron sputtering of rhenium-iridium coating on mold core (tungsten carbide) used for aspheric glass molding

    Institute of Scientific and Technical Information of China (English)

    杜琪健

    2012-01-01

    通过钽过渡镀层与铼-铱复合镀层相结合的膜层结构,解决了非球面玻璃模造碳化钨模仁热压寿命短、沾黏等问题.通过离子源和镀膜层厚度参数的优化调整,得到了最佳镀膜工艺和参数,改善了模仁的表面品质,延长了模仁的使用寿命.镀钽膜层15 min及铼-铱膜层21 min后所得镀膜的总厚度约为270 nm,模仁热压寿命可超过3 000次.%The problems of short service life and sticking of tungsten carbide (WC) mold core used for aspheric glass molding were solved by combination of tantalum mediate coating and rhenium-indium composite coating. The parameters of ion source and coating thickness were optimized and the optimal plating conditions were obtained. The surface quality of mold core was improved and its service life greatly extended. The molding core with a coating having a total thickness of ca.270 nm obtained by successively plating Ta for 15 min and Re-Ir for 21 min can be reused for more than 3 000 times in hot embossing.

  14. Cutting Performance and Mechanism of RE Carbide Tools

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R (K30), YT14R (P20) and YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.

  15. 应力比对WC-Co硬质合金疲劳寿命及裂纹生长行为的影响%Effect of stress ratio on fatigue lifetime and crack growth behavior of WC-Co cemented carbide

    Institute of Scientific and Technical Information of China (English)

    Hiroko MIKADO; Sotomi ISHIHARA; Noriyasu OGUMA; Kenichi MASUDA; Syo KITAGAWA; Shingo KAWAMURA

    2014-01-01

    通过两种疲劳试验:旋转弯曲疲劳试验和3-或4-点弯曲疲劳试验测试细晶 WC-Co 硬质合金的裂纹生长行为和疲劳寿命。疲劳试验结果表明:所测试的大部分WC-Co硬质合金的疲劳寿命取决于裂纹生长周期。利用断裂力学基本方程推导出疲劳裂纹生长速率(da/dN)和最大应力强度因子(Kmax)的关系。根据此关系,获得材料的强度因子阈值(Kth)和疲劳断裂韧性值(Kfc)。基于修正的线性弹性断裂力学方程,对 WC-Co 硬质合金材料的疲劳寿命进行计算,疲劳寿命的计算结果与实验结果吻合较好。%Two types of fatigue tests, a rotating bending fatigue test and a three-or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and fatigue lifetime. From successive observations of the specimen surface during the fatigue process, it was revealed that most of the fatigue lifetime of the tested WC-Co cemented carbide was occupied with crack growth cycles. Using the basic equation of fracture mechanics, the relationship between the fatigue crack growth rate (da/dN) and the maximum stress intensity factor (Kmax) was derived. From this relation, both the values of the threshold intensity factor (Kth) and the fatigue fracture toughness (Kfc) of the material were determined. The fatigue lifetime of the WC-Co cemented carbide was estimated by analysis based on the modified linear elastic fracture mechanics approach. Good agreement between the estimated and experimental fatigue lifetimes was confirmed.

  16. Tungsten Alloy Outgassing Measurements

    CERN Document Server

    Rutherfoord, John P; Shaver, L

    1999-01-01

    Tungsten alloys have not seen extensive use in liquid argon calorimeters so far. Because the manufacturing process for tungsten is different from the more common metals used in liquid argon there is concern that tungsten could poison the argon thereby creating difficulties for precision calorimetry. In this paper we report measurements of outgassing from the tungsten alloy slugs proposed for use in the ATLAS FCal module and estimate limits on potential poisoning with reasonable assumptions. This estimate gives an upper limit poisoning rate of tungsten slugs.

  17. 碳化钨和Vulcan XC-72炭黑载钯催化剂对甲酸氧化的电催化性能%Electrocatalytic Performance of Tungsten Carbide and Vulcan XC-72 Carbon Supported Pd Catalyst for Formic Acid Oxidation

    Institute of Scientific and Technical Information of China (English)

    沈娟章; 季芸; 陈赵杨; 马淳安; 陆天虹

    2012-01-01

    研究了碳化钨(WC)和Vulcan XC-72炭黑(XC)作混合载体的Pd/WC-XC催化剂对甲酸氧化的电催化性能.发现Pd/WC-XC催化剂对甲酸氧化的电催化性能优于Pd/XC催化剂.而且,Pd/WC-XC催化剂的电催化性能与WC和XC的质量比有关,当质量比为3:1时,催化剂对甲酸氧化的电催化活性最好,当质量比为2:1时,催化剂对甲酸氧化的电催化稳定性性最好.%This work investigated the elecrocatalytic performance of tungsten carbide(WC) and Vulcan XC-72 carbon (XC) supported Pd(Pd/WC-XC) catalysts for formic acid oxidation.It is found that the electrocatalytic performance of the Pd/WC-XC catalysts for formic acid oxidation is better than that of the Pd/XC catalyst.Furthermore,the electrocatalytic performance of the Pd/WC-XC catalyst is related to the mass ratio of WC and XC.When the mass ratio of WC and XC is 3:1,the electrocatalytic activity of the catalyst is best.When the mass ratio of WC and XC is 2:1,the electrocatalytic stability of the catalyst is best.

  18. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    OpenAIRE

    A. Formisano; Capece Minutolo, F.; Caraviello, A.; Carrino, L.; DURANTE, M.; Langella, A.

    2016-01-01

    Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide ar...

  19. Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

    Science.gov (United States)

    Douglas, F. C.; Paradis, E. L.; Veltri, R. D.

    1973-01-01

    A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

  20. Evaluation of the role of reactive oxygen species in the interactive toxicity of carbide-cobalt mixtures on macrophages in culture.

    Science.gov (United States)

    Lison, D; Lauwerys, R

    1993-01-01

    The lung toxicity of a carbide-cobalt mixture is more important than that of each individual component; the mechanism of this interaction is not understood. The capacity of cobalt metal particles alone and mixed with different carbides to generate hydroxyl radicals was examined with the deoxyribose assay. In a chemical system, cobalt ions and cobalt metal particles (Co) were found to catalyse the degradation of deoxyribose in the presence of hydrogen peroxide. Carbides were able to directly oxidize deoxyribose, but their respective activities did not support such a mechanism to explain the carbide-cobalt interactive toxicity, since there was no direct relationship between deoxyribose degradation ability and cytotoxicity toward macrophages. Tungsten, niobium, titanium and chromium carbides (interactive carbides) were only weak oxidants and conversely molybdenum, vanadium and silicon carbides (non-interactive carbides) were the most potent ones. The ability of cobalt metal to produce hydroxyl radicals in the presence of hydrogen peroxide was not increased by tungsten carbide. The role of reactive radical formation in the toxicity of these particles was further assessed in a macrophage culture model. Catalase (4000 U/ml), superoxide dismutase (300 U/ml), sodium azide (1 mM), sodium benzoate, mannitol, taurine and methionine (all 20 mM) were all unable to protect against the cytotoxic effects of cobalt ions and cobalt metal alone or mixed with tungsten carbide. In conclusion, no evidence was found that production of reactive oxygen species contributes to the elective toxicity of carbide-cobalt mixtures. PMID:8396391

  1. 复合电刷镀镍-钨-钴-纳米碳化硅及其性能%Electro-brush plating of nickel-tungsten-cobalt-nano silicon carbide composite coating and its properties

    Institute of Scientific and Technical Information of China (English)

    陈大川; 谢光荣; 曾鹏; 李程飞; 许小东

    2016-01-01

    A Ni-W-Co-n-SiC (nano silicon carbide) composite coating was prepared on the surface of 45 steel by electro-brush plating. The bath composition and process conditions are as follows: NiSO4·7H2O 393 g/L, Na2WO4·2H2O 23 g/L, H3BO331 g/L, citric acid 42 g/L, Na2SO46.5 g/L, CoSO4·7H2O 3 g/L, NaF 5 g/L,n-SiC 0-30 g/L, temperature 25-45 °C, pH 1.4-2.4, voltage 5-7 V, moving rate of plating pen 0.8 m/s and time 25 min. The suitable voltage for composite electro-brush plating was determined as 6 V based on the evaluation of appearance using a Ni-W-Co alloy coating as the standard. The effect ofn-SiC content in bath on the structure, microhardness and friction-wear performance of the nanocomposite coating was studied. The results showed that a crack-free Ni-W-Co-n-SiC composite coating with uniformly distributed particles can be obtained from the bath containing 15-25 g/L SiC nanoparticles. With increasingn-SiC content in bath, the crystallization degree, solid solubility of Ni, as well as microhardness and wear resistance of composite coating are increased, while the friction coefficient of the composite coating surface is changed little.%采用电刷镀工艺在45钢表面制备了Ni-W-Co-n-SiC(纳米碳化硅)复合镀层,镀液组成和工艺条件为:NiSO4·7H2O 393 g/L,Na2WO4·2H2O 23 g/L,H3BO331 g/L,柠檬酸42 g/L,Na2SO46.5 g/L,CoSO4·7H2O 3 g/L,NaF 5 g/L,n-SiC 0~30 g/L,温度25~45°C,pH 1.4~2.4,电压5~7 V,镀笔速率0.8 m/s,时间25 min.以Ni-W-Co合金镀层的外观为指标,筛选得到较适合的复合电刷镀电压为6 V.研究了镀液n-SiC含量对镀层的组织结构、显微硬度和摩擦磨损性能的影响.结果表明,镀液中n-SiC含量为15~25 g/L时,可以获得颗粒均匀分布、无微裂纹的Ni-W-Co-n-SiC复合镀层.随镀液中n-SiC含量增大,复合镀层的晶化程度、Ni固溶度和显微硬度均提高,耐磨性改善,但摩擦因数的变化不大.

  2. Tungsten filament fire

    Science.gov (United States)

    Ruiz, Michael J.; Perkins, James

    2016-05-01

    We safely remove the outer glass bulb from an incandescent lamp and burn up the tungsten filament after the glass is removed. This demonstration dramatically illustrates the necessity of a vacuum or inert gas for the environment surrounding the tungsten filament inside the bulb. Our approach has added historical importance since the incandescent light bulb is being replaced by compact fluorescent and LED lamps.

  3. Boron carbide (B{sub 4}C) coating. Deposition and testing

    Energy Technology Data Exchange (ETDEWEB)

    Azizov, E.; Barsuk, V. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Begrambekov, L., E-mail: lbb@plasma.mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Buzhinsky, O. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Evsin, A.; Gordeev, A.; Grunin, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Klimov, N. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Kurnaev, V. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Mazul, I. [Federal State Unitary Interprise Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA Efremov), St-Peterburg (Russian Federation); Otroshchenko, V.; Putric, A. [Troitsk Institute for Innovation and Fusion Research (TRINITI), Moscow Region (Russian Federation); Sadovskiy, Ya.; Shigin, P.; Vergazov, S.; Zakharov, A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation)

    2015-08-15

    Boron carbide was proposed as a material of in-situ protecting coating for tungsten tiles of ITER divertor. To prove this concept the project including investigation of regimes of plasma deposition of B{sub 4}C coating on tungsten and tests of boron carbide layer in ITER-like is started recently. The paper contends the first results of the project. The results of B{sub 4}C coating irradiation by the plasma pulses of QSPU-T plasma accelerator are presented. The new device capable of B{sub 4}C film deposition on tungsten and testing of the films and materials with ITER-like heat loads and ion- and electron irradiation is described. The results of B{sub 4}C coating deposition and testing of both tungsten substrate and coating are shown and discussed.

  4. Textbook tests with tungsten

    CERN Multimedia

    Barbara Warmbein

    2010-01-01

    CERN's linear collider detector group joins forces with CALICE in building the world's first tungsten hadronic calorimeter.   Hadronic calorimeter prototype made of tungsten for the linear collider detector being equipped with CALICE scintillators. In a hall for test beam experiments at CERN, next to the CLOUD climate experiment and an irradiation facility, sits a detector prototype that is in many ways a first. It's the first ever hadronic sandwich calorimeter (HCal) prototype made of tungsten. It's the first prototype for a detector for the Compact Linear Collider Study CLIC, developed by the linear collider detector R&D group (LCD group) at CERN. And it's the first piece of hardware that results directly from the cooperation between CLIC and ILC detector study groups. Now its makers are keen to see first particle showers in their detector. The tungsten calorimeter has just moved from a workshop at CERN, where it was assembled from finely polished tungsten squares and triangles, into the ...

  5. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    OpenAIRE

    Nediljka Gaurina-Međimurec; Davorin Matanović; Gracijan Krklec

    1994-01-01

    During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures) and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production...

  6. Tungsten-microdiamond composites for plasma facing components

    Science.gov (United States)

    Livramento, V.; Nunes, D.; Correia, J. B.; Carvalho, P. A.; Mardolcar, U.; Mateus, R.; Hanada, K.; Shohoji, N.; Fernandes, H.; Silva, C.; Alves, E.

    2011-09-01

    Tungsten is considered as one of promising candidate materials for plasma facing component in nuclear fusion reactors due to its resistance to sputtering and high melting point. High thermal conductivity is also a prerequisite for plasma facing components under the unique service environment of fusion reactor characterised by the massive heat load, especially in the divertor area. The feasibility of mechanical alloying of nanodiamond and tungsten, and the consolidation of the composite powders with Spark Plasma Sintering (SPS) was previously demonstrated. In the present research we report on the use of microdiamond instead of nanodiamond in such composites. Microdiamond is more favourable than nanodiamond in view of phonon transport performance leading to better thermal conductivity. However, there is a trade off between densification and thermal conductivity as the SPS temperature increases tungsten carbide formation from microdiamond is accelerated inevitably while the consolidation density would rise.

  7. SURFACE MODIFICATION OF WC-Ni CEMENTED CARBIDE FOR SEALS BY HIGH-INTENSITY PULSED ION BEAM IRRADIATION%强流脉冲离子束辐照WC-Ni硬质密封材料表面改性研究

    Institute of Scientific and Technical Information of China (English)

    张锋刚; 朱小鹏; 王明阳; 雷明凯

    2011-01-01

    The WC-Ni cemented carbide, as a promising seal component material in nuclear power plant, was treated by high-intensity pulsed ion beam (HIPIB) with ion energy of 300 keV, ion current density of 300 A/cm2, I.e., at a power density of 108 W/cm2 and at a pulse duration of 70 ns up to 10 shots. The phase composition, surface morphology and element distribution in the surface of WC-Ni cemented carbide before and after HIPIB irradiation were investigated by using XRD, SEM and EPMA, and its properties were characterized by microhardness measurement and block-on-ring wear testing. It is found that the phase transformation from hexagonal WC to cubic /3-Wci_x underwent in the irradiated surface layer, and the amount of /3-Wci_x phase increased with increasing shot number. The surface remelting and selective ablation of the nickel binder phase resulted in the formation of hilly topography with numerous protrusions on the irradiated surfaces, and the dimension of protrusions expanded under repetitive irradiation. As increasing the irradiation up to 10 shots, a network of hill-valleys was finally produced on the irradiated surfaces but the surface is smoothed and densified in a micro scale. A hardened depth of 160μm was obtained, which is attributable to the strong stress wave induced during the irradiation. As a result, the wear resistance of WC-Ni cemented carbides is considerably improved by a factor of 3 along with a 38% reduction in the friction coefficient after 10-shot irradiation.%利用离子能量为300 keV,束流密度为300 A/cm2,功率密度为108 W/cm2,脉冲宽度为70 ns的强流脉冲离子束(HIPIB)对用于核主泵轴密封的WC-Ni硬质合金材料进行了表面辐照处理,辐照次数分别为1,5,10次.利用XRD,SEM和EPMA研究了HIPIB辐照前后WC-Ni硬质合金表层相组成、表面形貌和元素分布的变化,借助显微硬度计和环-块式磨损仪测试了辐照前后硬质合金表层的性能.结果表明,HIPIB辐照硬质合金表层

  8. INVESTIGATION OF AES AND XPS FOR THE ION BOMBARDED CARBON FILMS ON THE SURFACE OF TUNGSTEN ALLOY%离子束轰击钨合金表面碳膜的AES和XPS分析

    Institute of Scientific and Technical Information of China (English)

    李俊; 高剑; 张一云; 吴丽萍; 黄宁康; 赵纯培

    2000-01-01

    Tungsten alloy with special properties is a useful material in medical and weapon devices. Surface modification of ion technique is used to improve the surface hardness and wear resistance of tungsten alloy, where carbon films deposited with magnetron sputtering on the surface of tungsten alloy were bombarded by ion beam with different species AES and XPS analyses for these speciment show that tungsten carbide and tungsten nitride were formed due to N+ bombardment. Which is beneficial to the Surface hardness and wear resistance of tungsten alloy,but no carbide or no nitride as above with other ion species. Again,ion bombardness leads to mixing between the carbon and tungsten alloy hence improve the adhere of carbon film to the substrate.

  9. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    Energy Technology Data Exchange (ETDEWEB)

    Mayani, Vishal J.; Mayani, Suranjana V.; Kim, Sang Wook, E-mail: swkim@dongguk.ac.kr

    2015-08-01

    Graphical abstract: - Highlights: • Tungsten carbon composites have shown great recognition in catalysis and electrochemistry. • W-carbon composites are prepared by template replication and W-doping on carbon cage. • Nanocomposites offer enormous assurance as adsorbent, electrode and heterogeneous catalyst. - Abstract: Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W{sub 2}C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25–40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted.

  10. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    International Nuclear Information System (INIS)

    Graphical abstract: - Highlights: • Tungsten carbon composites have shown great recognition in catalysis and electrochemistry. • W-carbon composites are prepared by template replication and W-doping on carbon cage. • Nanocomposites offer enormous assurance as adsorbent, electrode and heterogeneous catalyst. - Abstract: Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W2C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25–40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted

  11. As-quenched microstructure and tempering behavior of rapidly solidified tungsten steels

    International Nuclear Information System (INIS)

    Rapidly solidified (RS) iron-tungsten-carbon-alloys ranging from 6 to 23 pct tungsten with a constant W:C atomic ratio of 2:1, and Tl high speed tool steel exhibit a change in microstructure and hardness as the tungsten and carbon content is increased. The change in morphology was from lath martensite in the lower tungsten alloys, to a solidification structure of /delta/-ferrite cells surrounded by austenite and M/sub 6/C carbide in the higher tungsten alloys. The tempering behaviors of RS Fe-6.2 wt pct W-0.21 wt pct C, Fe-23 wt pct W-0.75 wt pct C and Tl high speed tool steel were examined and compared to conventional solution-treated and quenched alloys. A discussion is also included on the microstructural dependence on cooling rate. 24 refs

  12. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten;

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  13. Friction and wear behavior of chromium carbide coatings

    International Nuclear Information System (INIS)

    Chromium carbides, tungsten carbide, and chromium oxide have been tested and evaluated as coatings to protect high-temperature gas-cooled reactor (HTGR) steam generator and other HTGR components from adhesion, galling associated with sliding wear or from fretting. Tests were performed in commercially-pure helium and in helium doped with various gaseous impurities (H2, H2O, CH4, CO) to simulate the primary coolant of an HTGR. Several types of chromium carbide coatings including Cr3C2, Cr7C3, and Cr23C6, were tested for wear resistance and resistance to long-term spalling. Tungsten carbide and chromium oxide coatings were tested in sliding wear tests. Cr23C6-NiCr coatings showed the best performance (from 400 to 8160C) whether they were applied by detonation gun or plasma gun spraying methods. The presence of the Cr23C6-NiCr coatings did not affect the creep rupture properties of Alloy 800H substrates at temperatures up to 7600C. Low-cycle fatigue life of similar specimens at 5930C was reduced to 10 to 20% when tested in the 1 to 0.6% strain range

  14. Sputtering on the production of tungsten carbide based composites

    OpenAIRE

    Fernandes, Cristina Maria da Silva

    2008-01-01

    O principal objectivo deste trabalho é estudar a viabilidade do revestimento de partículas de carboneto de tungsténio (WC), como etapa alternativa à mistura convencional de componentes. Para tal, revestiram-se pós de WC com aço inoxidável 304 (AISI), por uma técnica de deposição física em fase de vapor, denominada pulverização catódica. O outro objectivo deste trabalho incide na investigação das potencialidades das ligas de Fe/Cr/Ni como ligantes nos compósitos à base de WC....

  15. Simple preparation of tungsten supported carbon nanoreactors for specific applications: Adsorption, catalysis and electrochemical activity

    Science.gov (United States)

    Mayani, Vishal J.; Mayani, Suranjana V.; Kim, Sang Wook

    2015-08-01

    Porous carbon supported tungsten carbide nanoreactors, two sizes (∼25 and 170 nm), were designed using economical petroleum pitch residue followed by tungsten (W) doping. X-ray diffractions showed both carbon tungsten composites (CTC-25 and CTC-170) contained tungsten subcarbide (W2C) and monocarbide (WC) as the major and minor crystalline phases, respectively. The present study provides a multiple perspective of carbon tungsten composites (CTCs) for methanol oxidation (as an electrode), adsorption (as an adsorbent) and degradation (as a solid catalyst) of methylene blue (MB). The operational electrodes were designed from both CTCs and used as a catalyst in an electrocatalysis process. The electrocatalysts exhibited high and stable catalytic performance (CTCE-25 > CTCE-170) in methanol electro-oxidation. The newly synthesized W-doped carbon nanoreactors were used successfully as an adsorbent for MB and a heterogeneous catalyst for MB oxidation. Ordered CTC-25 and CTC-170 exhibited dynamic MB adsorption within 15 min and complete oxidation of MB in 25-40 min. A synergetic effect between tungsten carbide and the carbon cage framework was noted.

  16. The Hone Edge of the Carbide Cemented Drill Bit and the Measurement of Hone Edge Radius%硬质合金钻头刃口钝圆及其半径的测量

    Institute of Scientific and Technical Information of China (English)

    王弢; 周一丹; 张平

    2012-01-01

    指出了硬质合金钻头刃口钝圆对切削加工的影响,说明了硬质合金钻头刃口钝圆的重要性,简要介绍了刃口钝圆的方法及常规的测量方法,提出了在Matlab中用最小二乘法拟合的数据处理方法来获得刀口钝圆半径值.与传统测量方法相比,此方法避免了常规测量方法所产生的人为的不确定因素,减少了由于测量系统的精确度引起的误差,可以准确地判断是否达到钝化参数的要求,对优化刀具结构设计、提高切削性能、增加刀具使用寿命有重要的作用和实际意义.%The influence of hone edge radius of carbide drill bit during cutting was pointed out here, and the importance of hone edge was UlustratedAnd then,the measurement of hone edge and the way to measure were introduced briefly.The hone edge radius were acquired by a new data processing method of the least squares fitting, which can avoid the artificial uncertainties,reduce the errors caused by the accuracy of the measurement system in the conventional measurement methods,and it has an important significance for optimizing cutting tool structure design, improving cutting performance, and increasing tool life.

  17. Tungsten diffusion in olivine

    Science.gov (United States)

    Cherniak, D. J.; Van Orman, J. A.

    2014-03-01

    Diffusion of tungsten has been characterized in synthetic forsterite and natural olivine (Fo90) under dry conditions. The source of diffusant was a mixture of magnesium tungstate and olivine powders. Experiments were prepared by sealing the source material and polished olivine under vacuum in silica glass ampoules with solid buffers to buffer at NNO or IW. Prepared capsules were annealed in 1 atm furnaces for times ranging from 45 min to several weeks, at temperatures from 1050 to 1450 °C. Tungsten distributions in the olivine were profiled by Rutherford Backscattering Spectrometry (RBS). The following Arrhenius relation is obtained for W diffusion in forsterite: D=1.0×10-8exp(-365±28 kJ mol/RT) m s Diffusivities for the synthetic forsterite and natural Fe-bearing olivine are similar, and tungsten diffusion in olivine shows little dependence on crystallographic orientation or oxygen fugacity. The slow diffusivities measured for W in olivine indicate that Hf-W ages in olivine-metal systems will close to diffusive exchange at higher temperatures than other chronometers commonly used in cosmochronology, and that tungsten isotopic signatures will be less likely to be reset by subsequent thermal events.

  18. OPAL Silicon Tungsten Luminometer

    CERN Multimedia

    OPAL was one of the four experiments installed at the LEP particle accelerator from 1989 - 2000. The Silicon Tungsten Luminometer was part of OPAL's calorimeter which was used to measure the energy of particles. Most particles end their journey in calorimeters. These detectors measure the energy deposited when particles are slowed down and stopped.

  19. 采用溶胶-凝胶法在刀具表面制备MoS_2软涂层的研究%Investigation of the preparation of MoS_2 coating on the surface of cemented carbide by sol-gel method

    Institute of Scientific and Technical Information of China (English)

    丁志敏; 杨贺; 李宝良; 李丽

    2012-01-01

    On the basis of MoS2 soft coating on the surface of cemented carbide was successfully obtained by citric acid sol-gel method,influence of added amount of MoS2 in the coating on surface microscopic morphology and friction coefficient of MoS2 coating was studied by scanning electron microscope and friction test.The results indicated that,MoS2 coatings with high quality and good binding with the substrate on surface of cemented carbide samples can be prepared by sol-gel method of respectively adding 13,20,27g/L MoS2 into 1.6mol/L citrate solution and making one on the surface by burshing.The surface morphology of the MoS2 coating is of lamellar.The samples with MoS2 soft coating significantly reduces the friction coefficient from 0.6-0.8 of original sample to 0.15-0.25.But the adding amount of MoS2 in soft coating has no obvious difference in the friction coefficient.The fact that the soft coating could reduce the friction coefficient of samples could be attributed to the presence of the coating with MoS2,that has advantages of lower friction and great bearing capacity,and changed friction nature between the friction pairs materials becauce of the existence of coating.%在成功地采用柠檬酸溶胶-凝胶法在硬质合金试样表面制备出MoS2软涂层的基础上,采用扫描电镜形貌观察和摩擦系数测定等实验方法研究了MoS2加入量对涂层表面微观形貌及其摩擦性能的影响规律。结果表明,采用溶胶-凝胶法在1.6mol/L柠檬酸水溶液中分别添加13、20和27g/L MoS2粉末条件下,应用刷涂法均可以在硬质合金试样表面得到与基体结合牢固、表面质量较高的MoS2软涂层。所获得的MoS2软涂层的表面形貌呈片状。MoS2软涂层的存在明显地降低了硬质合金试样的摩擦系数,由硬质合金试样的0.58~0.86降低到软涂层的0.18~0.23。而具有不同MoS2加入量的软涂层间的摩擦系数相差不大。软涂层试样的摩擦系数明显低于硬质合金

  20. 直流电化学两步处理精磨硬质合金表面对CVD金刚石涂层的影响%Effects of Two-step DC Electrochemical Pretreatment Method on Diamond Coatings on Fine Grinding Cemented Carbide Surfaces

    Institute of Scientific and Technical Information of China (English)

    张湘辉; 汪灵; 龙剑平; 朱必武; 陈伟; 冯艳华

    2011-01-01

    Due to the fine grinding WC-Co substrate which has been polished to provide a keen/cutting edge must be pretreated before depositing CVD diamond coating. However, conventional chemical etching methods may have the drawbacks of difficulties in corrosion efficiency and process repeatability for its large-scale applications . An investigation had been carried out to study the influence of the two-step DC electrochemical pretreatment (firstly using DC electrolytic etching, and then using acid etching) on the fine grinding cemented carbide substrates and diamond coatings by means of Scanning E-lectron Microscope (SEM), profilometer, Atom Absorption Spectrometry (AAS),Energy dispersive X-ray diffraction analysis (EDXA) and Rockwell hardness tester respectively. The results showed that the two-step DC electrochemical pretreatment method can effectively remove the "skin" of grinding substrates surface and reduce the Co content. Through changing the electrolytic time,the relationship amongst substrate surface roughness, the substrate surface Co concentration removal and the hardness of substrate surface after Co removed are balanced, and effectively control CVD diamond coating from microcrystalline cubic-octahedron to cauliflower type nanocluster transformation process, which has a good controllability. According to the substrate/coating hardness, coating quality and coating adhesion strength testing results, optimized the best process parameters of the two-step DC electrochemical pretreatment method at fine grinding cemented carbide substrates, which firstly using DC (direct current) 1A electrolytic etching for 5 minutes in 10% sodium hydroxide (NaOH) solution, and thenetched in an aqua regia CHNO3:3HC1 : H2O=1 :1: 1) solution for 90 seconds.%经开刃、精磨处理而具实际加工能力的钨钴硬质合金刀具在制备CVD金刚石涂层前需进行基体前处理,但常规的化学预处理技术对其规模化应用时,会受到腐蚀效率,工艺

  1. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  2. Tungsten oxide nanowire synthesis from amorphous-like tungsten films.

    Science.gov (United States)

    Seelaboyina, Raghunandan

    2016-03-18

    A synthesis technique which can lead to direct integration of tungsten oxide nanowires onto silicon chips is essential for preparing various devices. The conversion of amorphous tungsten films deposited on silicon chips by pulsed layer deposition to nanowires by annealing is an apt method in that direction. This perspective discusses the ingenious features of the technique reported by Dellasega et al on the various aspects of tungsten oxide nanowire synthesis. PMID:26871521

  3. Penetration of tungsten-alloy rods into composite ceramic targets: Experiments and 2-D simulations

    International Nuclear Information System (INIS)

    A series of terminal ballistics experiments, with scaled tungsten-alloy penetrators, was performed on composite targets consisting of ceramic tiles glued to thick steel backing plates. Tiles of silicon-carbide, aluminum nitride, titanium-dibroide and boron-carbide were 20-80 mm thick, and impact velocity was 1.7 km/s. 2-D numerical simulations, using the PISCES code, were performed in order to simulate these shots. It is shown that a simplified version of the Johnson-Holmquist failure model can account for the penetration depths of the rods but is not enough to capture the effect of lateral release waves on these penetrations

  4. Helium bubble bursting in tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Sefta, Faiza [University of California, Berkeley, California 94720 (United States); Juslin, Niklas [University of Tennessee, Knoxville, Tennessee 37996 (United States); Wirth, Brian D., E-mail: bdwirth@utk.edu [University of Tennessee, Oak Ridge National Laboratory, Knoxville, Tennessee 37996 (United States)

    2013-12-28

    Molecular dynamics simulations have been used to systematically study the pressure evolution and bursting behavior of sub-surface helium bubbles and the resulting tungsten surface morphology. This study specifically investigates how bubble shape and size, temperature, tungsten surface orientation, and ligament thickness above the bubble influence bubble stability and surface evolution. The tungsten surface is roughened by a combination of adatom “islands,” craters, and pinholes. The present study provides insight into the mechanisms and conditions leading to various tungsten topology changes, which we believe are the initial stages of surface evolution leading to the formation of nanoscale fuzz.

  5. Silicon carbide thyristor

    Science.gov (United States)

    Edmond, John A. (Inventor); Palmour, John W. (Inventor)

    1996-01-01

    The SiC thyristor has a substrate, an anode, a drift region, a gate, and a cathode. The substrate, the anode, the drift region, the gate, and the cathode are each preferably formed of silicon carbide. The substrate is formed of silicon carbide having one conductivity type and the anode or the cathode, depending on the embodiment, is formed adjacent the substrate and has the same conductivity type as the substrate. A drift region of silicon carbide is formed adjacent the anode or cathode and has an opposite conductivity type as the anode or cathode. A gate is formed adjacent the drift region or the cathode, also depending on the embodiment, and has an opposite conductivity type as the drift region or the cathode. An anode or cathode, again depending on the embodiment, is formed adjacent the gate or drift region and has an opposite conductivity type than the gate.

  6. Synthesis of Mo and W carbide and nitride nanoparticles via a simple "urea glass" route.

    Science.gov (United States)

    Giordano, Cristina; Erpen, Christian; Yao, Weitang; Antonietti, Markus

    2008-12-01

    A simple, inexpensive, and versatile route for the synthesis of metal nitrides and carbides (such as Mo2N, Mo2C, W2N and WC) nanoparticles was set up. For the first time, metal carbides were obtained using urea as carbon-source. MoCl5 and WCl4 are in a first step contacted with alcohols and an appropriate amount of urea to form a polymer-like, glassy phase, which acts as the starting product for further conversions. Just by heating this phase it was possible to prepare either molybdenum and tungsten nitrides or carbides simply by changing the metal precursor/urea molar ratio. In this procedure, urea plays a double role as a nitrogen/carbon source and stabilizing agent (necessary for the nanoparticle dispersion). Molybdenum and tungsten nitride and carbides synthesized are almost pure and highly crystalline. Sizes estimated by WAXS range around 20 and 4 nm in diameter for Mo and W nitrides or carbides, respectively. The specific surface area was found between 10 and 80 m2/g, depending on the metal and the initial ratio of metal precursor to urea.

  7. Preparation of tungsten oxide

    Science.gov (United States)

    Bulian, Christopher J.; Dye, Robert C.; Son, Steven F.; Jorgensen, Betty S.; Perry, W. Lee

    2009-09-22

    Tungsten trioxide hydrate (WO.sub.3.H.sub.2O) was prepared from a precursor solution of ammonium paratungstate in concentrated aqueous hydrochloric acid. The precursor solution was rapidly added to water, resulting in the crash precipitation of a yellow white powder identified as WO.sub.3.H.sub.2O nanosized platelets by x-ray diffraction and scanning electron microscopy. Annealing of the powder at 200.degree. C. provided cubic phase WO.sub.3 nanopowder, and at 400.degree. C. provided WO.sub.3 nanopowder as a mixture of monoclinic and orthorhombic phases.

  8. GRANULATION TRIALS OF WASTE THE DUST SILICON CARBIDE FOR UTILIZATION IN METALLURGY

    Directory of Open Access Journals (Sweden)

    Gabriel Borowski

    2016-09-01

    Full Text Available The article presents the results of laboratory granulation tests of dust silicon carbide and the results of research on the selection of the binder and the properties of the granules obtained. The research material was a waste of the silicon carbide powder with a high fragmentation, mixed with a cement or an organic modified starch specimen. Six tests were performed in a disc granulator with 100 cm in diameter. In each series of trial specified: the type and share of the binder, the diameter of the granules, tenderness, type of structure and mechanical properties. Good granules of silicon carbide obtained with the addition of cement binder with 4% of the mass fraction and at least 24 hours of seasoning. The binder should be added twice by powdering, first in a stirred granulator, and again after manufacture. It was found that the resulting granules may be used as a replacement of ferrosilicon in the process of steelmaking.

  9. Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened

    Directory of Open Access Journals (Sweden)

    G. Matula

    2010-09-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel reinforced with the mixture of carbides and with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides.Design/methodology/approach: Powder metallurgy, powder injection moulding, sintering, sinter hardening, heat treatment, microstructure and porosity examination, X-ray analysis, TEM, bending test, hardness test.Findings: Powder injection moulding processes were used to fabricate the proposed carbide alloyed composite materials. The addition of hard particles increase hardness after heat treatment and slightly reduces the ductility of these materials. Compared with M2 high-speed steel the bending strength of carbide alloyed composite decrease. The main advantage of the presented experimental tool materials is application of powder injection moulding to produce tool materials in a mass scale with relative low cost of production. Moreover the cost of production reduce application of sinterhardening.Practical implications: Application of heat treatment and especially sinterhardening to improve the mechanical properties of presented experimental tool materials gives the possibility to obtain tool materials with the relative high ductility and high hardness typical for cemented carbides.Originality/value: The essential advantage of the investigated injection moulded material and sintered is the broad range of the optimum sintering temperatures and the relatively small effect of the sintering temperature growth on the carbides growth makes using the industrial heating equipment possible.

  10. Relation between Modulus of Elasticity and Compressive Strength of Ultrahigh-Strength Mortar with Mixed Silicon Carbide as Fine Aggregate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Ultrahigh-strength mortar mixed surface-oxidized silicon carbide as a fine aggregate was prepared by means of press-casting followed by curing in an autoclave. The relation between modulus of elasticity up to 111 GPa and compressive strength up to 360 MPa of mortar mixed silicon carbide was discussed and it was revealed that the contributions of the aggregate hardness and of the interfacial strength between the aggregate and the cement paste on the elasticity of mortar were imporant.

  11. Composition Comprising Silicon Carbide

    Science.gov (United States)

    Mehregany, Mehran (Inventor); Zorman, Christian A. (Inventor); Fu, Xiao-An (Inventor); Dunning, Jeremy L. (Inventor)

    2012-01-01

    A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

  12. Deposition and Coating Properties on CVD Tungsten

    Institute of Scientific and Technical Information of China (English)

    DU Ji-hong; LI Zheng-xiang; LIU Gao-jian; ZHOU Hui-Huang; CHUN liang

    2004-01-01

    Surface characterization and microstructure studies are performed on chemical vapor deposited (CVD) tungsten coating. There is about 2 μm thickness diffusion layer of tungsten in the molybdenum substrate. The thermal shock test shows tungsten coating has good adhesion with molybdenum substrate, but the elements of oxygen and carbon in the tungsten coating have the bad affection to the adhesion. The result of high-temperature diffusion experiment is the diffusion rate from molybdenum substrate to tungsten coating is faster.

  13. Cobalt exposure in a carbide tip grinding process.

    Science.gov (United States)

    Stebbins, A I; Horstman, S W; Daniell, W E; Atallah, R

    1992-03-01

    Reports relating hard metal disease or nonspecific respiratory symptoms to tungsten or cobalt exposure have been published in the past 20 yr. This report discusses a work site investigation of a small company, employing approximately 50 workers, producing carbide tip saw blades for the woodworking industry. Cobalt exposure was characterized by ambient air monitoring (area and personnel), particle size determination, and biological monitoring. Area sampling for cadmium, cobalt, and tungsten indicated low ambient air levels in all manufacturing areas except the grinding department, which had cobalt air levels approaching the threshold limit value of 0.05 mg/m3. Area airborne cobalt exposure levels measured over six shifts in the grinding department ranged from 0.017 to 0.12 mg/m3 for the total collection method and 0.002 to 0.028 mg/m3 for the method collecting respirable particles. Cobalt content in the total and respirable fractions was similar. Urine monitoring indicated production workers have elevated cobalt levels, and the grinders' levels were higher than other production workers. The grinding coolant was found to have elevated cobalt concentrations. A survey of coolants from nine carbide grinding shops indicated the elevated cobalt concentrations may be common.

  14. Fabrication of a tantalum-clad tungsten target for LANSCE

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, A.T., E-mail: atnelson@lanl.gov [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); O' Toole, J.A.; Valicenti, R.A. [Accelerator Operations and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maloy, S.A. [Civilian Nuclear Program Office, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2012-12-15

    Development of a solid state bonding technique suitable to clad tungsten targets with tantalum was completed to improve operation of the Los Alamos Neutron Science Centers spallation target. Significant deterioration of conventional bare tungsten targets has historically resulted in transfer of tungsten into the cooling system through corrosion resulting in increased radioactivity outside the target and reduction of delivered neutron flux. The fabrication method chosen to join the tantalum cladding to the tungsten was hot isostatic pressing (HIP) given the geometry constraints of a cylindrical assembly and previous success demonstrated at KENS. Nominal HIP parameters of 1500 Degree-Sign C, 200 MPa, and 3 h were selected based upon previous work. Development of the process included significant surface engineering controls and characterization given tantalums propensity for oxide and carbide formation at high temperatures. In addition to rigorous acid cleaning implemented at each step of the fabrication process, a three layer tantalum foil gettering system was devised such that any free oxygen and carbon impurities contained in the argon gas within the HIP vessel was mitigated to the extent possible before coming into contact with the tantalum cladding. The result of the numerous controls and refined techniques was negligible coarsening of the native Ta{sub 2}O{sub 5} surface oxide, no measureable oxygen diffusion into the tantalum bulk, and no detectable carburization despite use of argon containing up to 5 ppm oxygen and up to 40 ppm total CO, CO{sub 2}, or organic contaminants. Post bond characterization of the interface revealed continuous bonding with a few microns of species interdiffusion.

  15. Fabrication of a tantalum-clad tungsten target for LANSCE

    Science.gov (United States)

    Nelson, A. T.; O'Toole, J. A.; Valicenti, R. A.; Maloy, S. A.

    2012-12-01

    Development of a solid state bonding technique suitable to clad tungsten targets with tantalum was completed to improve operation of the Los Alamos Neutron Science Centers spallation target. Significant deterioration of conventional bare tungsten targets has historically resulted in transfer of tungsten into the cooling system through corrosion resulting in increased radioactivity outside the target and reduction of delivered neutron flux. The fabrication method chosen to join the tantalum cladding to the tungsten was hot isostatic pressing (HIP) given the geometry constraints of a cylindrical assembly and previous success demonstrated at KENS. Nominal HIP parameters of 1500 °C, 200 MPa, and 3 h were selected based upon previous work. Development of the process included significant surface engineering controls and characterization given tantalums propensity for oxide and carbide formation at high temperatures. In addition to rigorous acid cleaning implemented at each step of the fabrication process, a three layer tantalum foil gettering system was devised such that any free oxygen and carbon impurities contained in the argon gas within the HIP vessel was mitigated to the extent possible before coming into contact with the tantalum cladding. The result of the numerous controls and refined techniques was negligible coarsening of the native Ta2O5 surface oxide, no measureable oxygen diffusion into the tantalum bulk, and no detectable carburization despite use of argon containing up to 5 ppm oxygen and up to 40 ppm total CO, CO2, or organic contaminants. Post bond characterization of the interface revealed continuous bonding with a few microns of species interdiffusion.

  16. Discovery of the Tungsten Isotopes

    OpenAIRE

    A. Fritsch; Ginepro, J. Q.; Heim, M.; Schuh, A.; SHORE, A.; Thoennessen, M

    2009-01-01

    Thirty-five tungsten isotopes have so far been observed; the discovery of these isotopes is discussed. For each isotope a brief summary of the first refereed publication, including the production and identification method, is presented.

  17. Sintered silicon carbide

    International Nuclear Information System (INIS)

    A sintered silicon carbide body having a predominantly equiaxed microstructure consists of 91 to 99.85% by weight of silicon carbide at least 95% of which is the alpha phase, up to 5.0% by weight carbonized organic material, 0.15 to 3.0% of boron, and up to 1.0% by weight additional carbon. A mixture of 91 to 99.85 parts by weight silicon carbide having a surface area of 1 to 100 m2/g, 0.67 to 20 parts of a carbonizable organic binder with a carbon content of at least 33% by weight, 0.15 to 5 parts of a boron source containing 0.15 to 3.0 parts by weight boron and up to 15 parts by weight of a temporary binder is mixed with a solvent, the mixture is then dried, shaped to give a body with a density of at least 1.60 g/cc and fired at 1900 to 22500C to obtain an equiaxed microstructure. (author)

  18. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  19. Chemical Analysis Methods for Silicon Carbide

    Institute of Scientific and Technical Information of China (English)

    Shen Keyin

    2006-01-01

    @@ 1 General and Scope This Standard specifies the determination method of silicon dioxide, free silicon, free carbon, total carbon, silicon carbide, ferric sesquioxide in silicon carbide abrasive material.

  20. Production and mechanical properties of sintered carbides (hard steels WC-Co)

    International Nuclear Information System (INIS)

    Densification and mechanical characteristics or WC-Co Cemented Carbides, were investigated by dilatometry, Hardness and bending tests, as a function of the two principal micro-structural parameters: the cobalt content and the particle size of carbide crystals. Vickers hardness of the studied compositions showed a linear variation with the increase of the cobalt content. By three point bending, the transverse rupture strenght increases with cobalt content, however, for larger grain size reaches a maximum, eventually reduced by brittle phases and incomplete dispersion. The results of brittle facture tests were statistically analised and fitted better to the 'Weakest Link Model' (Weibull distribution) than the 'Chain Model' (Gaussian distribution). (author)

  1. The use of zinc-reclaimed WC-Co powder in the production of hardmetal rod

    OpenAIRE

    Kotamäki, Elisa

    2015-01-01

    Recycling on the field of cemented carbides has been attracting more attention during the last decade. Limited tungsten ore, high tungsten prices, ecological concerns, and China’s dominant position in tungsten markets have been driving the recycling rate of tungsten carbide close to 50 % in Europe. The market share of recycled WC-Co powders is expected to grow in the near future to cover limited Chinese tungsten exports, but also partly at the expense of virgin WC markets. In recent years...

  2. Synthesis and characterization of transition metal carbides and their catalytic applications

    Science.gov (United States)

    Wan, Cheng

    Transition metal (both monometallic and bimetallic) carbides have been synthesized by an amine-metal oxide composite (AMOC) method. The composite reduces the diffusion distances among each element and allows the formation of carbides to take place as low as 610°C, which is significantly lower than traditional carbide synthesis methods (above 1500°C). Additionally, amines act not only as carbon sources and reducing agents, but also morphological templates which helps to make uniform transition metal carbide (TMC) nanocrystals with various shapes. Beyond morphology control, AMOC method can also help to synthesize multiple phases of monometallic carbides, which includes four phases of molybdenum carbides (alpha-MoC1-x, beta-Mo2C, eta-MoC, and gamma-MoC), two phases of tungsten carbides (W2C and WC), and three phases of chromium carbides (Cr3C2-x, Cr7C3, and Cr3C2). Molybdenum carbide has been proposed as a possible alternative to platinum for catalyzing the hydrogen evolution reaction (HER). Previous studies were limited to only one phase, which is beta-Mo2C with an Fe 2N structure. Here, four molybdenum carbide materials including gamma-MoC with a WC type structure which was stabilized for the first time as a phase pure nanomaterial. Moreover, a wide range of magnetic iron-doped molybdenum carbide (Mo2-xFexC) nanomaterials were also synthesized, which exhibits a better HER activity to non-doped beta-Mo2C. A group of (CrxFe1-x)7C3 (0.2< x<1) solid solutions have also been synthesized for the first time as nanomaterials via AMOC method, which demonstrate excellent catalytic activities for both oxygen evolution reaction (OER) and oxygen reduction reaction (ORR). Other carbides/nitrides made from AMOCs include WN1-x, Fe3C, Fe3-xN, Fe3Mo3C, N 2Mo3C, Ni3Mo3C, Ni6Mo 6C, and Mo0.5W0.5C.

  3. Low-chromium reduced-activation chromium-tungsten steels

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J.; Maziasz, P.J. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Bainitic microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of non-classical bainite were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was found to be considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2 1/4Cr-2W and 2 1/4Cr-2WV steel compositions to increase their hardenability, and the microstructures and mechanical properties were examined.

  4. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  5. Effect of tempering after cryogenic treatment of tungsten carbide–cobalt bounded inserts

    Indian Academy of Sciences (India)

    Nirmal S Kalsi; Rakesh Sehgal; Vishal S Sharma

    2014-04-01

    Cryogenic treatment is a recent advancement in the field of machining to improve the properties of cutting tool materials. Tungsten carbide is the most commonly used cutting tool material in the industry and the technique can also be extended to it. Although the importance of tempering after cryogenic treatment has been discussed by many researchers, very little information is available in published literature about the effect of multi-tempering after cryogenic treatment. In this study, an attempt has been made to understand effect of the number of post-tempering cycles during cryogenic treatment on tungsten carbide–cobalt inserts. Metallurgical investigations have been performed to observe the effect of such post-tempering on the inserts by analysing microhardness and microstructural changes. The crystal structure and morphology were characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analysis. Metallurgical investigations revealed a significant improvement in tungsten carbide inserts having three tempering cycles, after cryogenic treatment, with marginal differences for two cycles of tempered inserts, established by the study of wear behaviour in turning.

  6. ENTIRELY AQUEOUS SOLUTION-GEL ROUTE FOR THE PREPARATION OF ZIRCONIUM CARBIDE, HAFNIUM CARBIDE AND THEIR TERNARY CARBIDE POWDERS

    Directory of Open Access Journals (Sweden)

    Zhang Changrui

    2016-07-01

    Full Text Available An entirely aqueous solution-gel route has been developed for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide powders. Zirconium oxychloride (ZrOCl₂.8H₂O, malic acid (MA and ethylene glycol (EG were dissolved in water to form the aqueous zirconium carbide precursor. Afterwards, this aqueous precursor was gelled and transformed into zirconium carbide at a relatively low temperature (1200 °C for achieving an intimate mixing of the intermediate products. Hafnium and the ternary carbide powders were also synthesized via the same aqueous route. All the zirconium, hafnium and ternary carbide powders exhibited a particle size of ∼100 nm.

  7. Chemical characterization of CVD tungsten

    International Nuclear Information System (INIS)

    Characterization of tungsten films that have been deposited under ''selective'' conditions is presented. SEM and TEM studies indicate good conformal coverage and minimum encroachment. Cross section TEM results may indicate that some ''damage'' occurs at hole corners. Auger and SIMS depth profiles reveal very clean films. SIMS however does reveal that fluorine is a contaminant. Tungsten films were deposited at about 30A/min at 3000C with a 30/1 H/sub 2//WF/sub 6/ flow ration at 0.3 Torr. These films were selective up to film thicknesses of about 2000A. Mass spectral analysis of 99.8% WF/sub 6/ indicated no oxyfluorides and only a trace of methyl fluorosilanes that may have been an artifact of the gas sampling technique via contamination with silicone grease or lubricant. The sheet resistance of films became constant at about 8μ Ω-cm for film thicknesses (measured by profilometer after tungsten etch) greater than 4000A and increased up to about 20μ Ω-cm for very thin films (less than 500A). Auger depth profiling indicated that a thin oxide layer at the tungsten silicon interface corresponded to films having good adhesion as determined by a scribed tape pull test; where as a film deposited on a freshly HF cleaned surface with high carbon level had poor adhesion. Auger analysis indicated clean tungsten films with no evidence of fluorine. However, SIMS analysis indicated measurable levels of fluorine throughout the tungsten film and fluorine may be a significant contaminant as at higher temperatures it was found to have migrated to all interface areas as shown in SIMS study of annealed and unannealed W Six. The importance of fluorine impurities has not been correlated with any electrical properties

  8. Thermal reaction of SiC films with tungsten and tungsten-rhenium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Roger, J.; Le Petitcorps, Y. [Univ Bordeaux 1, Lab Composites Thermostruct, CNRS-SAFRAN-CEA-UB1, UMR 5801, F-33600 Pessac, (France); Roger, J.; Audubert, F. [CEA Cadarache, DEN/DEC/SPUA/LTEC, F-13108 St Paul Les Durance, (France)

    2008-07-01

    Solid-state reactions between SiC films and W-xRe (x = 0, 5 and 25 at%) substrates on thermal annealing between 1673 K and 1873 K for various durations have been investigated. SiC coatings were deposited on metallic wires by hot filament chemical vapour deposition (HFCVD) from a gas mixture of tetramethyl-silane (TMS) and hydrogen at 1373 K under normal pressure. The interface zones were characterized using scanning electron and optical microscopies, X-ray diffraction and electron microprobe microanalysis. All analyses reveal that SiC reacts with substrates. Various metal silicides and carbides were formed in layered reaction and the presence of these phases was confirmed by electron probe microanalysis. The effects of rhenium on the reactivity were established by the determination of growth kinetics deducted from the thicknesses of reaction zones as a function of annealing time. It has been found that an increase in the diffusion kinetics and activation energy with the quantity of rhenium in the tungsten wire. (authors)

  9. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  10. Tungsten:Balance between Demand and Supply

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    <正>In 2011,the tungsten market remained basically consistent with macro economic trends. In the first half of 2011, under the backdrop of upward economic situation,tungsten export and domestic consumption grew significantly and tungsten enterprises achieved remarkable economic benefits. However, as European debt crisis deepened in the second half of 2011, the global economic growth slowed down and

  11. The tungsten metallome of Pyrococcus furiosus

    NARCIS (Netherlands)

    Sevcenco, A.M.; Pinkse, M.W.H.; Bol, E.; Krijger, G.C.; Wolterbeek, H.T.; Verhaert, P.; Hagedoorn, P.L.; Hagen, W.R.

    2009-01-01

    The tungsten metallome of the hyperthermophilic archaeon Pyrococcus furiosus has been investigated using electroanalytical metal analysis and native-native 2D-PAGE with the radioactive tungsten isotope W-187 (t(1/2) = 23.9 h). P. furiosus cells have an intracellular tungsten concentration of 29 mu M

  12. Method of synthesizing tungsten nanoparticles

    Science.gov (United States)

    Thoma, Steven G; Anderson, Travis M

    2013-02-12

    A method to synthesize tungsten nanoparticles has been developed that enables synthesis of nanometer-scale, monodisperse particles that can be stabilized only by tetrahydrofuran. The method can be used at room temperature, is scalable, and the product concentrated by standard means. Since no additives or stabilizing surfactants are required, this method is particularly well suited for producing tungsten nanoparticles for dispersion in polymers. If complete dispersion is achieved due to the size of the nanoparticles, then the optical properties of the polymer can be largely maintained.

  13. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project

  14. Fivefold twinned boron carbide nanowires.

    Science.gov (United States)

    Fu, Xin; Jiang, Jun; Liu, Chao; Yuan, Jun

    2009-09-01

    Chemical composition and crystal structure of fivefold twinned boron carbide nanowires have been determined by electron energy-loss spectroscopy and electron diffraction. The fivefold cyclic twinning relationship is confirmed by systematic axial rotation electron diffraction. Detailed chemical analysis reveals a carbon-rich boron carbide phase. Such boron carbide nanowires are potentially interesting because of their intrinsic hardness and high temperature thermoelectric property. Together with other boron-rich compounds, they may form a set of multiply twinned nanowire systems where the misfit strain could be continuously tuned to influence their mechanical properties.

  15. Tungsten biochemistry of Pyrococcus furiosus

    NARCIS (Netherlands)

    Bevers, L.E.

    2008-01-01

    Tungsten is the heaviest element that exhibits biological activity (atomic number 74), when it is present in an enzyme. It is taken up by cells in the form of tungstate, and it is subsequently processed into an organic cofactor referred to as tungstopterin, which is found as active center in several

  16. Effect of carbide powder characteristics on the PVT behavior of powder injection molding compounds

    OpenAIRE

    Hausnerová, Berenika; Čučová, Lucie; Sorrentino, Andrea

    2013-01-01

    Effect of powder concentration and particle size distribution of highly filled cemented carbide compounds on their pressure-volume-temperature (PVT) characteristics and thermal properties was investigated. PVT data of compounds containing up to 50. vol.% of powder evaluated on a high-pressure mercury dilatometer reveals that the pressure influences both detected phase transitions, but it causes a different effect on the melting and crystallization of the material only for the higher transitio...

  17. Growth inhibition by tungsten in the sulfur-oxidizing bacterium Acidithiobacillus thiooxidans.

    Science.gov (United States)

    Negishi, Atsunori; Muraoka, Tadashi; Maeda, Terunobu; Takeuchi, Fumiaki; Kanao, Tadayoshi; Kamimura, Kazuo; Sugio, Tsuyoshi

    2005-11-01

    Growth of five strains of sulfur-oxidizing bacteria Acidithiobacillus thiooxidans, including strain NB1-3, was inhibited completely by 50 microM of sodium tungstate (Na(2)WO(4)). When the cells of NB1-3 were incubated in 0.1 M beta-alanine-SO(4)(2-) buffer (pH 3.0) with 100 microM Na(2)WO(4) for 1 h, the amount of tungsten bound to the cells was 33 microg/mg protein. Approximately 10 times more tungsten was bound to the cells at pH 3.0 than at pH 7.0. The tungsten binding to NB1-3 cells was inhibited by oxyanions such as sodium molybdenum and ammonium vanadate. The activities of enzymes involved in elemental sulfur oxidation of NB1-3 cells such as sulfur oxidase, sulfur dioxygenase, and sulfite oxidase were strongly inhibited by Na(2)WO(4). These results indicate that tungsten binds to NB1-3 cells and inhibits the sulfur oxidation enzyme system of the cells, and as a result, inhibits cell growth. When portland cement bars supplemented with 0.075% metal nickel and with 0.075% metal nickel and 0.075% calcium tungstate were exposed to the atmosphere of a sewage treatment plant containing 28 ppm of H(2)S for 2 years, the weight loss of the portland cement bar with metal nickel and calcium tungstate was much lower than the cement bar containing 0.075% metal nickel.

  18. Structure and properties of hotwork tool steel alloyed by WC carbides by a use of high power diode laser

    OpenAIRE

    M. Bonek; L.A. Dobrzański; Klimpel, A

    2007-01-01

    Purpose: The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL).Design/methodology/approach: The structural mechanism of surface layer development was determined and the effect of alloying parameters, gas protection method, and thickness of paste layer applied onto the steel surface on structure refinement and influence of these factors on the mechanical properties of surface layer was studi...

  19. Structure and mechanical properties of tungsten-containing hydrogenated diamond like carbon coatings for space applications

    Science.gov (United States)

    Jun, Zheng; Hui, Zhou; Zhi-hua, Wan; Rui-peng, Sang

    Tungsten-containing diamond like carbon (W-C:H) coatings were prepared by unbalanced magnetron sputtering (UBM) using tungsten carbide targets in Ar/C2H2 atmosphere. The structure and mechanical properties of these coatings with different C2H2 flow (from 40 sccm to 140 sccm) were studied. According to the analysis of Raman spectroscopy and the measurement of hardness and Young's modulus about the coatings, it was showed that sp3/sp2 ratio in the coatings changed and the hardness and Young's modulus decreased with increase of the C2H2 flow. Besides, the adhension and friction wear properties of the coatings were evaluated using the scratch test and dry sliding tests respectively. It was found that the coatings exhibited very good adhension and the C2H2 flow (actually the hydrogen) played a very important role in the tribological behavior of the W-C:H coatings in vacuum.

  20. Effect of filler size on wear resistance of resin cement.

    Science.gov (United States)

    Shinkai, K; Suzuki, S; Katoh, Y

    2001-11-01

    The purpose of this study was to evaluate the effect of filler size on the wear of resin cements. Materials tested included four experimental dual-cure resin cements (Kuraray) consisting of different-sized filler particles. A rectangular box cavity was prepared on the flattened occlusal surface of extracted human molars. Ceramic inlays for the cavities were fabricated using the Cerec 2 system. The Cerec inlays were cemented with the respective cements and adhesive systems according to the manufacturer's directions. The restored surface was finished by wet-grinding with an 800-grit silicon carbide paper. Six specimens were prepared for each resin cement. Half of the specimens were subjected to a three-body wear test for 200,000 cycles, and the others were subjected to a toothbrush abrasion test for 30,000 cycles. The worn surface of each restoration was scanned by a profilometer (Surfcom 475 A) at eight different points for each restoration. The wear value was determined by measuring the vertical gap depth on the profilometric tracings. The data were statistically analyzed by one-way analysis of variance (ANOVA) and Scheffe's test. The results showed that, with increase of filler size, the wear value decreased in the toothbrush test and increased in the three-body wear test. The cement with 0.04-microm filler exhibited the lowest wear value among the materials in the three-body wear test, and the same wear value as the cement with 0.97-microm filler in the toothbrush test. Based upon the results of this study, it is concluded that the wear of resin cements was affected by the filler size as well as the mode of wear test.

  1. Tungsten oxide nanowires grown on amorphous-like tungsten films.

    Science.gov (United States)

    Dellasega, D; Pietralunga, S M; Pezzoli, A; Russo, V; Nasi, L; Conti, C; Vahid, M J; Tagliaferri, A; Passoni, M

    2015-09-11

    Tungsten oxide nanowires have been synthesized by vacuum annealing in the range 500-710 °C from amorphous-like tungsten films, deposited on a Si(100) substrate by pulsed laser deposition (PLD) in the presence of a He background pressure. The oxygen required for the nanowires formation is already adsorbed in the W matrix before annealing, its amount depending on deposition parameters. Nanowire crystalline phase and stoichiometry depend on annealing temperature, ranging from W18O49-Magneli phase to monoclinic WO3. Sufficiently long annealing induces the formation of micrometer-long nanowires, up to 3.6 μm with an aspect ratio up to 90. Oxide nanowire growth appears to be triggered by the crystallization of the underlying amorphous W film, promoting their synthesis at low temperatures. PMID:26292084

  2. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  3. Studies of silicon carbide and silicon carbide nitride thin films

    Science.gov (United States)

    Alizadeh, Zhila

    Silicon carbide semiconductor technology is continuing to advance rapidly. The excellent physical and electronic properties of silicon carbide recently take itself to be the main focused power device material for high temperature, high power, and high frequency electronic devices because of its large band gap, high thermal conductivity, and high electron saturation drift velocity. SiC is more stable than Si because of its high melting point and mechanical strength. Also the understanding of the structure and properties of semiconducting thin film alloys is one of the fundamental steps toward their successful application in technologies requiring materials with tunable energy gaps, such as solar cells, flat panel displays, optical memories and anti-reflecting coatings. Silicon carbide and silicon nitrides are promising materials for novel semiconductor applications because of their band gaps. In addition, they are "hard" materials in the sense of having high elastic constants and large cohesive energies and are generally resistant to harsh environment, including radiation. In this research, thin films of silicon carbide and silicon carbide nitride were deposited in a r.f magnetron sputtering system using a SiC target. A detailed analysis of the surface chemistry of the deposited films was performed using x-ray photoelectron spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR) and Raman spectroscopy whereas structure and morphology was studied atomic force microscopy (AFM), and nonoindentation.

  4. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2002-01-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  5. Palladium interaction with silicon carbide

    International Nuclear Information System (INIS)

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation

  6. Palladium interaction with silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Gentile, M., E-mail: Marialuisa.Gentile@manchester.ac.uk [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Xiao, P. [Materials Science Centre, School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Abram, T. [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom)

    2015-07-15

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd{sub 3}Si and SiO{sub 2} phases, while the second peak and the third peak are correlated with the formation of Pd{sub 2}Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO{sub 2} phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiC{sub x}O{sub y} phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  7. Palladium interaction with silicon carbide

    Science.gov (United States)

    Gentile, M.; Xiao, P.; Abram, T.

    2015-07-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC-5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  8. Ablation study of tungsten-based nuclear thermal rocket fuel

    Science.gov (United States)

    Smith, Tabitha Elizabeth Rose

    The research described in this thesis has been performed in order to support the materials research and development efforts of NASA Marshall Space Flight Center (MSFC), of Tungsten-based Nuclear Thermal Rocket (NTR) fuel. The NTR was developed to a point of flight readiness nearly six decades ago and has been undergoing gradual modification and upgrading since then. Due to the simplicity in design of the NTR, and also in the modernization of the materials fabrication processes of nuclear fuel since the 1960's, the fuel of the NTR has been upgraded continuously. Tungsten-based fuel is of great interest to the NTR community, seeking to determine its advantages over the Carbide-based fuel of the previous NTR programs. The materials development and fabrication process contains failure testing, which is currently being conducted at MSFC in the form of heating the material externally and internally to replicate operation within the nuclear reactor of the NTR, such as with hot gas and RF coils. In order to expand on these efforts, experiments and computational studies of Tungsten and a Tungsten Zirconium Oxide sample provided by NASA have been conducted for this dissertation within a plasma arc-jet, meant to induce ablation on the material. Mathematical analysis was also conducted, for purposes of verifying experiments and making predictions. The computational method utilizes Anisimov's kinetic method of plasma ablation, including a thermal conduction parameter from the Chapman Enskog expansion of the Maxwell Boltzmann equations, and has been modified to include a tangential velocity component. Experimental data matches that of the computational data, in which plasma ablation at an angle shows nearly half the ablation of plasma ablation at no angle. Fuel failure analysis of two NASA samples post-testing was conducted, and suggestions have been made for future materials fabrication processes. These studies, including the computational kinetic model at an angle and the

  9. Synthesis of nanosized tungsten powder

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Nanosized tungsten powder was synthesized by means of different methods and under different conditions with nanosized WO3 powder. The powder and the intermediate products were characterized using XRD, SEM, TEM, BET (Brunauer Emmett Teller Procedure) and SAXS (X-ray diffracto-spectrometer/Kratky small angle scattering goniometer). The results show that nanosized WO3 can be completely reduced to WO2 at 600℃ after 40 min, and WO2 can be reduced to W at 700℃ after 90 min, moreover, the mean size of W particles is less than 40 nm. Furthermore, the process of WO3→WO2→W excelled that of WO3→W in getting stable nanosized tungsten powder with less grain size.

  10. Laser cleaning of tungsten ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Aniruddha, E-mail: nontee65@rediffmail.com [Advanced Fuel Fabrication Facility, Bhabha Atomic Research Centre, Tarapur, Maharashtra, 401504 (India); Sonar, V.R.; Das, D.K.; Bhatt, R.B.; Behere, P.G.; Afzal, Mohd.; Kumar, Arun [Advanced Fuel Fabrication Facility, Bhabha Atomic Research Centre, Tarapur, Maharashtra, 401504 (India); Nilaya, J.P.; Biswas, D.J. [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Trombay, 400085 (India)

    2014-07-01

    Removal of a thin oxide layer from a tungsten ribbon was achieved using the fundamental, second and third harmonic radiation from a Q- switched Nd-YAG laser. It was found that beyond the threshold, oxide removal was achieved at all wavelengths for a wide range of fluence values. The removal mechanism of the oxide layer was found to be critically dependent on both wavelength and fluence of the incident radiation and has been identified as ejection or sublimation. The un-cleaned and cleaned surfaces were analyzed by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDS) and atomic force microscopy (AFM). Laser cleaned tungsten ribbons were used in a thermal ionization mass spectrometer (TIMS) to determine isotopic composition of Neodymium atoms.

  11. Laser melting of uranium carbides

    Science.gov (United States)

    Utton, C. A.; De Bruycker, F.; Boboridis, K.; Jardin, R.; Noel, H.; Guéneau, C.; Manara, D.

    2009-03-01

    In the context of the material research aimed at supporting the development of nuclear plants of the fourth Generation, renewed interest has recently arisen in carbide fuels. A profound understanding of the behaviour of nuclear materials in extreme conditions is of prime importance for the analysis of the operation limits of nuclear fuels, and prediction of possible nuclear reactor accidents. In this context, the main goal of the present paper is to demonstrate the feasibility of laser induced melting experiments on stoichiometric uranium carbides; UC, UC1.5 and UC2. Measurements were performed, at temperatures around 3000 K, under a few bars of inert gas in order to minimise vaporisation and oxidation effects, which may occur at these temperatures. Moreover, a recently developed investigation method has been employed, based on in situ analysis of the sample surface reflectivity evolution during melting. Current results, 2781 K for the melting point of UC, 2665 K for the solidus and 2681 K for the liquidus of U2C3, 2754 K for the solidus and 2770 K for the liquidus of UC2, are in fair agreement with early publications where the melting behaviour of uranium carbides was investigated by traditional furnace melting methods. Further information has been obtained in the current research about the non-congruent (solidus-liquidus) melting of certain carbides, which suggest that a solidus-liquidus scheme is followed by higher ratio carbides, possibly even for UC2.

  12. Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Liew, Pay Jun [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan); Manufacturing Process Department, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100, Durian Tunggal, Melaka (Malaysia); Yan, Jiwang, E-mail: yan@mech.keio.ac.jp [Department of Mechanical Engineering, Faculty of Science and Technology, Keio University, Hiyoshi 3-14-1, Kohoku-ku, Yokohama, 223-8522 (Japan); Kuriyagawa, Tsunemoto [Department of Mechanical Systems and Design, Tohoku University, Aramaki Aoba 6-6-01, Aoba-ku, Sendai, 980-8579 (Japan)

    2013-07-01

    Material migration between tool electrode and workpiece material in micro electrical discharge machining of reaction-bonded silicon carbide was experimentally investigated. The microstructural changes of workpiece and tungsten tool electrode were examined using scanning electron microscopy, cross sectional transmission electron microscopy and energy dispersive X-ray under various voltage, capacitance and carbon nanofibre concentration in the dielectric fluid. Results show that tungsten is deposited intensively inside the discharge-induced craters on the RB-SiC surface as amorphous structure forming micro particles, and on flat surface region as a thin interdiffusion layer of poly-crystalline structure. Deposition of carbon element on tool electrode was detected, indicating possible material migration to the tool electrode from workpiece material, carbon nanofibres and dielectric oil. Material deposition rate was found to be strongly affected by workpiece surface roughness, voltage and capacitance of the electrical discharge circuit. Carbon nanofibre addition in the dielectric at a suitable concentration significantly reduced the material deposition rate.

  13. Trapping and release of helium in tungsten

    OpenAIRE

    Lhuillier, Pierre-Emile; Belhabib, Taieb; Desgardin, Pierre; Courtois, Blandine; Sauvage, Thierry; Barthe, Marie-France; Thomann, Anne-Lise; Brault, Pascal; Tessier, Yves

    2011-01-01

    The behavior of tungsten under irradiation and helium implantation is a major stake of the materialrelated issues of fusion reactors. In this perspective the fate of helium in tungsten was studied by mean of several characterization techniques. The aim of this study is to highlight the trapping mechanisms of helium in tungsten and their correlation with implantation-induced defects. Helium was implanted into tungsten at two different energies, 0.32 and 60 keV. The helium was studied as a func...

  14. Fine grain tungsten produced with nanoscale powder

    Institute of Scientific and Technical Information of China (English)

    Tao Lin; Fang Zhao; Liying Zhang; Chengyi Wu; Zhimeng Guo

    2005-01-01

    Nanoscale tungsten powder was prepared by reducing nanoscale tungsten trioxide in hydrogen to WO2.90 and further to W powder. After compacted with a rubber die, the nanoscale tungsten powder was sintered in a high-temperature dilatometer to investigate its shrinkage process. The results show that the compact of the nanoscale tungsten powder starts to shrink at 1050℃ and ends at 1500℃. The shrinkage rate reaches the maximum value at 1210℃. The relative density of sintered samples is 96.4%, and its grain size is about 5.8 μm.

  15. 战略联盟能力整合架构对企业国际化绩效的影响与设计研究--以株洲硬质合金集团有限公司为例%The Integrated Framework of Alliance Capabilities and Its Effects on Firm’ s Internationalization Performance---Zhuzhou Cemented Carbide Group Co., Ltd as an Example

    Institute of Scientific and Technical Information of China (English)

    胡启明; 王国顺

    2014-01-01

    构建战略联盟是目前企业最具潜质的价值创造和企业国际化成长方式,也是企业从外部获取所需资源,获得国际竞争优势的最佳路径。在企业国际化进程中,联盟战略的实施会受到干扰而产生扭曲,它能否成功实施很大程度上取决于企业对联盟的管理水平,即联盟能力。本文将联盟能力划分为三个维度,即联盟运营能力、联盟学习能力和联盟协控能力,并构建了企业联盟能力的整合架构模型。在此基础上,结合株洲硬质合金集团有限公司国际化案例对理论模型进行了实证研究并对其国际化战略进行了设计。研究结果表明,联盟能力对企业国际化战略具有重要的理论与实践指导意义。%Strategic alliance is the most promising to create enterprise value and the enterprise internationalization growth way, also is the enterprise to obtain the required resources from outside, the best path to obtain the international compe-tition advantage. In the process of internationalization of enterprises, the implementation of strategic alliance will be disturbed and distorted, its success depends largely on the enterprise implementation of alliance management level, namely the alliance capability. The alliance capability are divided into three dimensions, namely the union operation ability, learning ability and alliance control ability, and the construction of the integrated framework of alliance capabi lity model. On this basis, combined with the internationalization of Zhuzhou cemented carbide Group Co., Ltd, the case study on the theoretical model and the internationalization strategy is designed. The results show that, the alliance capa-bilities has important theoretical and practical significance to the enterprise internationalization strategy.

  16. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  17. Silicon carbide as platform for energy applications

    DEFF Research Database (Denmark)

    Syväjärvi, Mikael; Jokubavicius, Valdas; Sun, Jianwu;

    Silicon carbide is emerging as a novel material for a range of energy and environmental technologies. Previously, silicon carbide was considered as a material mainly for transistor applications. We have initiated the use of silicon carbide material towards optoelectronics in general lighting...

  18. POZZOLAN AND CEMENTS WITH POZZOLAN

    OpenAIRE

    Kaplan, Hasan; Hanifi BİNİCİ

    1995-01-01

    Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, ce...

  19. Thermal conductivity of boron carbides

    Science.gov (United States)

    Wood, C.; Emin, D.; Gray, P. E.

    1985-01-01

    Knowledge of the thermal conductivity of boron carbide is necessary to evaluate its potential for high-temperature thermoelectric energy conversion applications. Measurements have been conducted of the thermal diffusivity of hot-pressed boron carbide BxC samples as a function of composition (x in the range from 4 to 9), temperature (300-1700 K), and temperature cycling. These data, in concert with density and specific-heat data, yield the thermal conductivities of these materials. The results are discussed in terms of a structural model that has been previously advanced to explain the electronic transport data. Some novel mechanisms for thermal conduction are briefly discussed.

  20. Palladium interaction with silicon carbide

    OpenAIRE

    M. Gentile, P. Xiao, T. Abram

    2015-01-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide...

  1. Structure and properties of the gradient tool materials based on a high-speed steel HS6-5-2 reinforced with WC or VC carbides

    OpenAIRE

    L.A. Dobrzański; A. Kloc-Ptaszna

    2009-01-01

    Purpose: This paper concerns manufacturing and researching a new group of the gradient tool materials, manufactured by a conventional powder metallurgy method, consisting in compacting a powder in a closed die and sintering it.Design/methodology/approach: The materials were obtained by mixing the powders of the HS6-5-2 high-speed steel, tungsten carbide (WC), and vanadium carbide (VC). The mixes were poured one by one into the die, yielding layers with the gradually changing volume ratio of c...

  2. Standard Test Method for Abrasive Wear Resistance of Cemented

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers the determination of abrasive wear resistance of cemented carbides. 1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  3. Development of quantitative atomic modeling for tungsten transport study Using LHD plasma with tungsten pellet injection

    International Nuclear Information System (INIS)

    Quantitative tungsten study with reliable atomic modeling is important for successful achievement of ITER and fusion reactors. We have developed tungsten atomic modeling for understanding the tungsten behavior in fusion plasmas. The modeling is applied to the analysis of tungsten spectra observed from currentless plasmas of the Large Helical Device (LHD) with tungsten pellet injection. We found that extreme ultraviolet (EUV) lines of W24+ to W33+ ions are very sensitive to electron temperature (Te) and useful to examine the tungsten behavior in edge plasmas. Based on the first quantitative analysis of measured spatial profile of W44+ ion, the tungsten concentration is determined to be n(W44+)/ne= 1.4x10-4 and the total radiation loss is estimated as ∼4 MW, of which the value is roughly half the total NBI power. (author)

  4. Structural and electrical properties in tungsten/tungsten oxide multilayers

    Energy Technology Data Exchange (ETDEWEB)

    Cacucci, Arnaud [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 9 Avenue Alain Savary, BP47870, F-21078 DIJON Cedex (France); Potin, Valérie, E-mail: valerie.potin@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 9 Avenue Alain Savary, BP47870, F-21078 DIJON Cedex (France); Imhoff, Luc [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS-Université de Bourgogne, 9 Avenue Alain Savary, BP47870, F-21078 DIJON Cedex (France); Martin, Nicolas [Institut FEMTO-ST, UMR 6174 CNRS, Université de Franche-Comté, ENSMM, UTBM, 32 Avenue de l' observatoire, F-25044, BESANCON Cedex (France)

    2014-02-28

    Tungsten and tungsten oxide periodic nanometric multilayers have been deposited by DC reactive sputtering using the reactive gas pulsing process. Different pulsing periods have been used for each deposition to produce metal-oxide periodic alternations ranging from 3.3 to 71.5 nm. The morphology, crystallinity and chemical composition of these films have been investigated by transmission electron microscopy and energy-dispersive X-ray spectroscopy techniques. The produced multilayers exhibited an amorphous structure and the composition stability of WO{sub 3} sub-layers has been pointed out. Moreover, electrical properties have also been studied by the van der Pauw technique. It revealed a clear stability of resistivity versus temperature for almost all samples and an influence of the multilayered structure on the resistivity behavior. - Highlights: • W/WO{sub 3} multilayers with nanometric periods are produced by gas pulsing. • Multilayers are mainly amorphous and the oxide sub-layers composed of WO{sub 3}. • Crystallized inclusions of β-W and β-W{sub 3}O phases in metallic sub-layers • Metallic-like behavior with low temperature coefficient of resistance.

  5. Tribological properties of sputtered tungsten and tungsten nitride thin films

    Institute of Scientific and Technical Information of China (English)

    Wong; K.M.; ShenY.G.; Wong; P.L.

    2001-01-01

    The surface roughness, hardness and tribological properties of tungsten (W) and tung-sten nitride (WNx) thin films prepared by dc magnetron sputtering and reactive magnetron sputter-ing in Ar-N2 gas mixtures have been studied using atomic force microscopy (AFM), nanoindenta-tion measurements and ball-on-disc wear testing. A pronounced surface roughness was observedonly for films under compressive strains. The surface was flat under tension but rough under com-pression. Similar hardness with value about 20 GPa were observed in the W and WNx (x=0.3)films. This is thought to be due to the fact the grains are restricted to a very small size in the coat-ings. The higher coefficients of friction (0.4 for W and 0.9 for WN0.3) suggest that WN0.3 is not theoptimum phase. Finally, discussions are made with tribological test results.

  6. Novel properties of Tungsten ditelluride

    Science.gov (United States)

    Liu, Huimei; National Laboratory of Solid State Microstructures, School of Physics, Collaborative Innovation Cent Collaboration

    Tungsten ditelluride has attracted intense research interest due to the recent discovery of its large unsaturated magnetoresistance up to 60 Tesla. By using density functional theory calculations, we qualitatively reproduced the observed spin texture. Since the spin texture would forbid back scatterings that are directly involved in the resistivity, we suggest that the SOC and the related spin and orbital angular momentum textures may play an important role in the anomalously large magnetoresistance of WTe2. Motivated by the presence of a small, sensitive Fermi surface of 5d electronic orbitals, we also boost the electronic properties by applying a high pressure, and introduce superconductivity successfully.

  7. Development of tungsten fibre-reinforced tungsten composites towards their use in DEMO—potassium doped tungsten wire

    Science.gov (United States)

    Riesch, J.; Han, Y.; Almanstötter, J.; Coenen, J. W.; Höschen, T.; Jasper, B.; Zhao, P.; Linsmeier, Ch; Neu, R.

    2016-02-01

    For the next step fusion reactor the use of tungsten is inevitable to suppress erosion and allow operation at elevated temperature and high heat loads. Tungsten fibre-reinforced composites overcome the intrinsic brittleness of tungsten and its susceptibility to operation embrittlement and thus allow its use as a structural as well as an armour material. That this concept works in principle has been shown in recent years. In this contribution we present a development approach towards its use in a future fusion reactor. A multilayer approach is needed addressing all composite constituents and manufacturing steps. A huge potential lies in the optimization of the tungsten wire used as fibre. We discuss this aspect and present studies on potassium doped tungsten wire in detail. This wire, utilized in the illumination industry, could be a replacement for the so far used pure tungsten wire due to its superior high temperature properties. In tensile tests the wire showed high strength and ductility up to an annealing temperature of 2200 K. The results show that the use of doped tungsten wire could increase the allowed fabrication temperature and the overall working temperature of the composite itself.

  8. Selective tungsten deposition: Temperature-programmed studies on silicon, silicon dioxide, and tungsten surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Hindman, G.T.

    1989-01-01

    Selective tungsten chemical vapor deposition (CVD) is a technique which has shown considerable promise for the semiconductor manufacturing industry due to tungsten's physical properties and its ability to be deposited in a spatially selective manner. Routine employment of selective tungsten deposition has been impeded by a lack of knowledge about processes by which selectivity is lost. In order to better understand the cause of selectivity loss and the chemistry of selective tungsten CVD, the interactions of WF{sub 6} on SiO{sub 2}, Si, and W surfaces were studied in ultra high vacuum (UHV) using Temperature Programmed Reaction Spectroscopy. These experiments revealed that WF{sub 6} is capable of reacting with a native oxide surface even at low temperatures. Tungsten oxyfluorides or silicon oxyfluorides desorption signals were not observed from either thick thermal or thin native oxide surfaces. On Si(100) multiple overlapping WF{sub 6} desorption peaks were observed. These chemisorption peaks shifted to higher temperatures with increasing exposure, and are believed to be due to the decomposition of a W-Si-F corrosion layer. Hydrogen did not adsorb on silicon surfaces containing appreciable amounts of tungsten. Tungsten and silicon rapidly interdiffused in tungsten films grown in situ by silicon reduction. Silicon on or in these in situ W films was more reactive than clean, tungsten-free silicon. Experiments on polycrystalline tungsten revealed that WF{sub 6} adsorption is partially irreversible.

  9. Testing Boron Carbide and Silicon Carbide under Triaxial Compression

    Science.gov (United States)

    Anderson, Charles; Chocron, Sidney; Nicholls, Arthur

    2011-06-01

    Boron Carbide (B4C) and silicon carbide (SiC-N) are extensively used as armor materials. The strength of these ceramics depends mainly on surface defects, hydrostatic pressure and strain rate. This article focuses on the pressure dependence and summarizes the characterization work conducted on intact and predamaged specimens by using compression under confinement in a pressure vessel and in a thick steel sleeve. The techniques used for the characterization will be described briefly. The failure curves obtained for the two materials will be presented, although the data are limited for SiC. The data will also be compared to experimental data from Wilkins (1969), and Meyer and Faber (1997). Additionally, the results will be compared with plate-impact data.

  10. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  11. Environmental fate of tungsten from military use

    Energy Technology Data Exchange (ETDEWEB)

    Clausen, Jay L. [Research and Development Center, Cold Regions Research and Engineering Laboratory, 72 Lyme Road, Hanover, New Hampshire, 03755 (United States)], E-mail: Jay.L.Clausen@erdc.usace.army.mil; Korte, Nic [1946 Clover Ct., Grand Junction, Colorado, 81506 (United States)

    2009-04-01

    This manuscript describes the distribution, fate and transport of tungsten used in training rounds at three small arms ranges at Camp Edwards on the Massachusetts Military Reservation (MMR), USA. Practice with tungsten/nylon rounds began in 2000 subsequent to a 1997 US Environmental Protection Agency ban on training with lead. Training with the tungsten rounds was halted in 2005 because of concerns regarding tungsten's environmental mobility and potential toxicity. This study, therefore, examines how tungsten partitions in the environment when fired on a small arms training range. Soil sampling revealed surface soil concentrations, highest at the berm face, up to 2080 mg/kg. Concentrations decreased rapidly with depth-at least by an order of magnitude by 25 cm. Nonetheless, tungsten concentrations remained above background to at least 150 cm. Pore-water samples from lysimeters installed in berm areas revealed a range of concentrations (< 1-400 mg/L) elevated with respect to background although there was no discernable trend with depth. Groundwater monitoring well samples collected approximately 30 m below ground surface showed tungsten (0.001-0.56 mg/L) attributable to range use.

  12. Coating of high Z material on silicon carbide by infrared transient-liquid-phase processing

    International Nuclear Information System (INIS)

    Tungsten (W) and molybdenum (Mo) were coated on silicon carbide (SiC) as refractory armor using high power plasma arc lamp at powers up to 23.5 MW/m2. Both W powder and Mo powder were melted and formed coating layers on SiC. The effect of pretreatment (vapor deposition of titanium (Ti), W and Mo and annealing) and sample heating conditions on microstructure of the coating and coating/substrate interface were investigated. The microstructure was observed by scanning electron microscopy (SEM) and optical microscopy (OM). A strong W coating was successfully formed. Tungsten vapor deposition and pre-heating at 5.2 MW/m2 made for a refractory layer containing no cracks which propagated into the SiC substrate. This layer was formed without the thick reaction layers (WC and W5Si3) reported in previous studies. Moreover the thinner interface transition layer and armor avoid coefficient of thermal expansion (CTE) mismatch driven failure previously reported. For this study, small WC grains were observed adjacent to interface. Silicon carbide grains and W5Si3 grains were observed within W coating. By contrast, Mo was not formed as well as W due to larger CTE mismatch than that for W and SiC. (author)

  13. WC-Co composites produced by sintering tungsten, graphite and cobalt powders using high-current electric pulses

    International Nuclear Information System (INIS)

    The paper presents the results of examination of tungsten carbide sinters produced of a mixture of tungsten, carbon and cobalt powders using the PPS method (Pulse Plasma Sintering), developed at the Faculty of Materials Engineering, Warsaw University of Technology. With the use of powder mixture, the WC-Co composites were produced during a single technological process. The structure of the sinters was examined microscopically and their phase compositions, hardness and densities were determined. The WC-Co composite was produced by subjecting the elemental powders to sintering with high-current electric pulses for the time as short as 480 s, whereas with conventional methods the fabrication time of this composite amounts to several hours. The hardness of composites was 1515HV30 and the density - 15.1 g/cm3. (author)

  14. Fabrication and properties of tungsten heavy metal alloys containing 30% to 90% tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Gurwell, W.E.; Nelson, R.G.; Dudder, G.B.; Davis, N.C.

    1984-09-01

    In 1983, Pacific Northwest Laboratory conducted a survey of tungsten heavy metal alloys having lower-than-normal (<90%) tungsten content. The purpose of the work was to develop tougher, more impact-resistant high-density alloys for applications benefitting from improved mechanical properties. Tungsten heavy metal alloys of 30 to 90% tungsten content were fabricated and their mechanical properties measured. Although ultimate strength was essentially independent of tungsten content, lower tungsten-content alloys had lower yield stress, hardness, and density, and decidedly higher elongations and impact energies. Cold work was effective in raising strength and hardness but detrimental to elongation and impact energies. Precipitation hardening and strain aging raised hardness effectively but had less influence on other mechanical properties. 34 figures, 7 tables.

  15. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  16. Rapid and direct determination of percentage tungsten in tantalum-10% tungsten alloy by Wavelength Dispersive X-Ray Fluorescence Spectrometry

    International Nuclear Information System (INIS)

    A method for rapid and direct determination of percentage tungsten in tungsten-tantalum alloy by Wavelength Dispersive X-Ray Fluorescence Spectrometry has been developed for the routine determination of tungsten in tantalum-10% tungsten alloy samples. A RSD of < 1% is obtained in the technique. (author)

  17. Effects of heat treatment on mechanical properties and microstructure of tungsten fiber reinforced grey cast iron matrix composites

    Institute of Scientific and Technical Information of China (English)

    Niu Libin; Xu Yunhua; Peng jianHong; Wu Hong

    2009-01-01

    In this study, grey cast iron matrix composites reinforced by different volume fractions of tungsten fibers (Vr=0.95 %, 1.90 %, 2.85 %, 3.80 %) were investigated in as-cast and under the heat treatment temperatures of 1,000℃ and 1,100℃. The microstructure and mechanical properties of the composites were analyzed and tested by means of SEM, micro-hardness tester and three-point bend testing. The results show that with increasing of the volume fraction of tungsten fibers, the composites reinforced by the tungsten fiber have higher flexural strength and modulus than that of cast iron without reinforcement, and the flexural strength increases with the increasing of heat treatment temperatures. Due to diffusion reaction between matrix and reinforcing phases, the process of heat treatment, the number of graphite flakes in the matrix seemingly becomes lower; and some hard carbide particles are formed around the residual tungsten fibers. Not only does the hardness of both matrix and reinforcement change tremendously, but also the region of reinforcement is also extended from the original 0.11 mm to 0.19 mm in radius.

  18. Effects of heat treatment on mechanical properties and microstructure of tungsten fi ber reinforced grey cast iron matrix composites

    Directory of Open Access Journals (Sweden)

    Peng jianHong

    2009-11-01

    Full Text Available In this study, grey cast iron matrix composites reinforced by different volume fractions of tungsten fibers (Vr = 0.95 %, 1.90 %, 2.85 %, 3.80 % were investigated in as-cast and under the heat treatment temperatures of 1,000℃ and 1,100℃. The microstructure and mechanical properties of the composites were analyzed and tested by means of SEM, micro-hardness tester and three-point bend testing. The results show that with increasing of the volume fraction of tungsten fibers, the composites reinforced by the tungsten fiber have higher fl exural strength and modulus than that of cast iron without reinforcement, and the fl exural strength increases with the increasing of heat treatment temperatures. Due to diffusion reaction between matrix and reinforcing phases, the process of heat treatment, the number of graphite fl akes in the matrix seemingly becomes lower; and some hard carbide particles are formed around the residual tungsten fi bers. Not only does the hardness of both matrix and reinforcement change tremendously, but also the region of reinforcement is also extended from the original 0.11 mm to 0.19 mm in radius.

  19. [Calcium carbide of different crystal formation synthesized by calcium carbide residue].

    Science.gov (United States)

    Lu, Zhong-yuan; Kang, Ming; Jiang, Cai-rong; Tu, Ming-jing

    2006-04-01

    To recycle calcium carbide residue effectively, calcium carbide of different crystal form, including global aragonite, calcite and acicular calcium carbide was synthesized. Both the influence of pretreatment in the purity of calcium carbide, and the influence of temperatures of carbonization reaction, release velocity of carbon dioxide in the apparition of calcium carbide of different crystal form were studied with DTA-TG and SEM. The result shows that calcium carbide residue can take place chemistry reaction with ammonia chlorinate straight. Under the condition that pH was above 7, the purity of calcium carbide was above 97%, and the whiteness was above 98. Once provided the different temperatures of carbonization reaction and the proper release velocity of carbon dioxide, global aragonite, calcite and acicular calcium carbide were obtained.

  20. Characterization of nanometer tungsten powders

    Institute of Scientific and Technical Information of China (English)

    LI Huiqian; LIN Tao; SHAO Huiping; WU Chengyi; GUO Zhimeng; LUO Ji

    2008-01-01

    Three types of tungsten powders were prepared by hydrogen reduction of three precursor powders at low temperature,which were used as samples,and were then characterized by Brunauer-Emmer-Teller (BET) method,scanning electron microscopy (SEM),transmission electronic microscopy (TEM),small angle X-ray scattering (SAXS),and field-emission scanning electron microscopy (FESEM) respectively.The results showed that although BET and SEM could not characterize the particle size of nanometer powders,they were important means of assistance to exclude non-nanometer powders.TEM and FESEM could directly measure the particle size of nanometer powders,but this needs a lot of time,to count the average particle size and particle size distribution.SAXS could not describe the state of agglomeration.By the combination of FESEM and SAXS,the particle size,particle size distribution,and particle shape of nanorneter powders could be preciscly characterized.

  1. Tungsten Ditelluride: a layered semimetal

    Science.gov (United States)

    Lee, Chia-Hui; Silva, Eduardo Cruz; Calderin, Lazaro; Nguyen, Minh An T.; Hollander, Matthew J.; Bersch, Brian; Mallouk, Thomas E.; Robinson, Joshua A.

    2015-06-01

    Tungsten ditelluride (WTe2) is a transition metal dichalcogenide (TMD) with physical and electronic properties that make it attractive for a variety of electronic applications. Although WTe2 has been studied for decades, its structure and electronic properties have only recently been correctly described. We experimentally and theoretically investigate the structure, dynamics and electronic properties of WTe2, and verify that WTe2 has its minimum energy configuration in a distorted 1T structure (Td structure), which results in metallic-like transport. Our findings unambiguously confirm the metallic nature of WTe2, introduce new information about the Raman modes of Td-WTe2, and demonstrate that Td-WTe2 is readily oxidized via environmental exposure. Finally, these findings confirm that, in its thermodynamically favored Td form, the utilization of WTe2 in electronic device architectures such as field effect transistors may need to be reevaluated.

  2. Conduction mechanism in boron carbide

    Science.gov (United States)

    Wood, C.; Emin, D.

    1984-01-01

    Electrical conductivity, Seebeck-coefficient, and Hall-effect measurements have been made on single-phase boron carbides, B(1-x)C(x), in the compositional range from 0.1 to 0.2 X, and between room temperature and 1273 K. The results indicate that the predominant conduction mechanism is small-polaron hopping between carbon atoms at geometrically inequivalent sites.

  3. Thermally Sprayed Silicon Carbide Coating

    OpenAIRE

    Mubarok, Fahmi

    2014-01-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during elevated temperature atmospheric spraying process. The addition of metal or ceramic binders as a matrix phase is necessary to facilitate the bonding of SiC particles, allowing SiC coatings to be deposited. In the conventional procedure, the matrix phase is added through mechanical mixing or mechanical alloying of the powder constituents, making it difficult to achieve homogeneous distr...

  4. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  5. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  6. Cement og politik

    DEFF Research Database (Denmark)

    Lund, Joachim

    2012-01-01

    as well as in the public sphere. Most of the extensive job creating measures he carried out as a minister for public works necessarily involved the use of great amounts of cement – the primary produce of F.L. Smidth & Co. Gunnar Larsen thus became an easy target for Communist propaganda, picturing him...... of the Soviet Union (including an F.L. Smidth & Co. cement plant in former Estonia). He spent the last 15 months of the occupation in Sweden and was arrested after having returned to Copenhagen in May, 1945. Although a Copenhagen city court prison sentence for economic collaboration was reversed, he had...

  7. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  8. Advanced microstructure of boron carbide.

    Science.gov (United States)

    Werheit, Helmut; Shalamberidze, Sulkhan

    2012-09-26

    The rhombohedral elementary cell of the complex boron carbide structure is composed of B(12) or B(11)C icosahedra and CBC, CBB or B□B (□, vacancy) linear arrangements, whose shares vary depending on the actual chemical compound. The evaluation of the IR phonon spectra of isotopically pure boron carbide yields the quantitative concentrations of these components within the homogeneity range. The structure formula of B(4.3)C at the carbon-rich limit of the homogeneity range is (B(11)C) (CBC)(0.91) (B□B)(0.09) (□, vacancy); and the actual structure formula of B(13)C(2) is (B(12))(0.5)(B(11)C)(0.5)(CBC)(0.65)(CBB)(0.16) (B□B)(0.19), and deviates fundamentally from (B(12))CBC, predicted by theory to be the energetically most favourable structure of boron carbide. In reality, it is the most distorted structure in the homogeneity range. The spectra of (nat)B(x)C make it evident that boron isotopes are not randomly distributed in the structure. However, doping with 2% silicon brings about a random distribution.

  9. Cementing a wellbore using cementing material encapsulated in a shell

    Science.gov (United States)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  10. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  11. Visible light photoinactivation of bacteria by tungsten oxide nanostructures formed on a tungsten foil

    Energy Technology Data Exchange (ETDEWEB)

    Ghasempour, Fariba [Plasma Physics Research Centre, Science and Research Branch, Islamic Azad University, P.O. Box 147789-3855, Tehran (Iran, Islamic Republic of); Azimirad, Rouhollah [Department of Physics, Sharif University of Technology, P.O. Box 11155-9161, Tehran (Iran, Islamic Republic of); Amini, Abbas [School of Computing, Engineering and Mathematics, University of Western Sydney, Kingswood, NSW 2751 (Australia); Akhavan, Omid, E-mail: oakhavan@sharif.edu [Department of Physics, Sharif University of Technology, P.O. Box 11155-9161, Tehran (Iran, Islamic Republic of); Institute for Nanoscience and Nanotechnology, Sharif University of Technology, P.O. Box 14588-89694, Tehran (Iran, Islamic Republic of)

    2015-05-30

    Highlights: • Synthesis of tungsten oxide nano/micro-structures on W foils using KOH as a catalyst. • Strong antibacterial activity of tungsten oxide nanorods under visible light irradiation. • Decrease in photoinactivation of bacteria on tungsten oxide nano/micro-rods doped by potassium. - Abstract: Antibacterial activity of tungsten oxide nanorods/microrods were studied against Escherichia coli bacteria under visible light irradiation and in dark. A two-step annealing process at temperatures up to 390 °C and 400–800 °C was applied to synthesize the tungsten oxide nanorods/microrods on tungsten foils using KOH as a catalyst. Annealing the foils at 400 °C in the presence of catalyst resulted in formation of tungsten oxide nanorods (with diameters of 50–90 nm and crystalline phase of WO{sub 3}) on surface of tungsten foils. By increasing the annealing temperature up to 800 °C, tungsten oxide microrods with K{sub 2}W{sub 6}O{sub 19} crystalline phase were formed on the foils. The WO{sub 3} nanorods showed a strong antibacterial property under visible light irradiation, corresponding to >92% bacterial inactivation within 24 h irradiation at room temperature, while the K{sub 2}W{sub 6}O{sub 19} microrods formed at 800 °C could inactivate only ∼45% of the bacteria at the same conditions.

  12. Structural prediction for scandium carbide monolayer sheet

    Science.gov (United States)

    Ma, Hong-Man; Wang, Jing; Zhao, Hui-Yan; Zhang, Dong-Bo; Liu, Ying

    2016-09-01

    A two-dimensional tetragonal scandium carbide monolayer sheet has been constructed and studied using density functional theory. The results show that the scandium carbide sheet is stable and exhibits a novel tetracoordinated quasiplanar structure, as favored by the hybridization between Sc-3d orbitals and C-2p orbitals. Calculations of the phonon dispersion as well as molecular dynamics simulations also demonstrate the structural stability of this scandium carbide monolayer sheet. Electronic properties show that the scandium carbide monolayer sheet is metallic and non-magnetic.

  13. Methods for producing silicon carbide fibers

    Science.gov (United States)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  14. Silicon carbide fibers and articles including same

    Science.gov (United States)

    Garnier, John E; Griffith, George W

    2015-01-27

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  15. Polytype distribution in circumstellar silicon carbide.

    Science.gov (United States)

    Daulton, T L; Bernatowicz, T J; Lewis, R S; Messenger, S; Stadermann, F J; Amari, S

    2002-06-01

    The inferred crystallographic class of circumstellar silicon carbide based on astronomical infrared spectra is controversial. We have directly determined the polytype distribution of circumstellar SiC from transmission electron microscopy of presolar silicon carbide from the Murchison carbonaceous meteorite. Only two polytypes (of a possible several hundred) were observed: cubic 3C and hexagonal 2H silicon carbide and their intergrowths. We conclude that this structural simplicity is a direct consequence of the low pressures in circumstellar outflows and the corresponding low silicon carbide condensation temperatures. PMID:12052956

  16. Structure and properties of the gradient tool materials based on a high-speed steel HS6-5-2 reinforced with WC or VC carbides

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-12-01

    Full Text Available Purpose: This paper concerns manufacturing and researching a new group of the gradient tool materials, manufactured by a conventional powder metallurgy method, consisting in compacting a powder in a closed die and sintering it.Design/methodology/approach: The materials were obtained by mixing the powders of the HS6-5-2 high-speed steel, tungsten carbide (WC, and vanadium carbide (VC. The mixes were poured one by one into the die, yielding layers with the gradually changing volume ratio of carbides within the high-speed steel matrix. Structural research by using the scanning and transmission electron microscopes, x-ray microanalysis and density, hardness and porosity tests, were performed. Structure and hardness of selected materials after heat treatment were also investigated.Findings: On the basis of the results of the research, it was found that it was possible to obtain gradient materials by the powder metallurgy methods, in order to ensure the required properties and structure of the designed material. It was shown that the new sintered graded materials were characterized by a multiphase structure, consisting of ferrite, primary carbides of the high speed steel, of the MC and M6C type, and dependently of the reinforcement phase, of the tungsten carbide WC or the vanadium carbide VC, which were introduced into the material, in the form of powder. Additionally in the structure of the WC-reinforced materials the W2C phase occurs. The gradient tool materials reinforced with the WC carbide were characterized by a higher hardness, and a lower porosity in relation to the materials reinforced with the VC carbide. It was found that the desired structure and properties (density, porosity and hardness had the material containing 25% of the WC carbide in the surface layer, after sintering at the temperature 1210oC, for 30 minutes. The heat treatment application causes a significant increase of the surface layer hardness of the material. The highest

  17. Nanostructured Tungsten Materials by Chemical Methods

    OpenAIRE

    Wahlberg, Sverker

    2011-01-01

    Tungsten based-materials are used in many different technical fields, particularly in applications requiring good temperature and/or erosion resistance. Nanostructuring of tungsten alloys and composites has the potential to dramatically improve the materials’ properties, enhancing the performance in present applications or enabling totally new possibilities. Nanostructured WC-Co composites have been the focus of researchers and industries for over two decades. New methods for powder fabricati...

  18. Influence of storage times on bond strength of resin cements to root canal

    Directory of Open Access Journals (Sweden)

    Matheus Coêlho Bandéca

    2010-03-01

    Full Text Available The resin cements are responsible to retention of the indirect materials decreasing marginal leakage, increasing failure resistance compared with conventional cementation. The cementation within root canal is very hard due unfavorable conditions regarding the application of adhesive techniques caused by inadequate access. Therefore, considering the possibility to decrease steps of cementation, this study was performed to evaluate the bond strength of self-adhesive resin cement (RelyX TM U100, 3M ESPE and resin cement combined with self-ecthing adhesive system (Panavia® F 2.0, Kuraray light-cured with Quartz Tungsten Halogen (QTH following storage at 37 °C immediately after light-curing, 24 and 48 hours and 7 days. The root canals were prepared to receive the glass fiber post in the depth of 10 mm, irrigated with 17% EDTA and NaOCl, rinsed with distilled water and dried using paper points. The roots were perpendicularly sectioned into approximately 1 mm thick sections, obtaining ninety-six slices (n = 12. The slices were trimmed using a cylindrical diamond bur in the proximal surfaces until it touched the post and attached into a device, which were mounted on a strength tester (Bisco and loaded in tension at a speed of 0.5 mm/min until failure occurred at specimens. The analysis of variance (ANOVA and Tukey's post-hoc tests showed significant statistical differences (P .05. The resin cements 24 and 48 hours after light-curing were statistically similar among themselves (P > .05. The both resin cement showed similar bond strength into root canal on different storage times. The highest bond strength values of the resin cements were showed 7 days after curing.

  19. Produktie van cement

    NARCIS (Netherlands)

    Smit JRK; Coenen PWHG; Matthijsen AJCM; LAE; TAUW

    1995-01-01

    This document on cement production has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emission sou

  20. Osteotransductive bone cements.

    Science.gov (United States)

    Driessens, F C; Planell, J A; Boltong, M G; Khairoun, I; Ginebra, M P

    1998-01-01

    Calcium phosphate bone cements (CPBCs) are osteotransductive, i.e. after implantation in bone they are transformed into new bone tissue. Furthermore, due to the fact that they are mouldable, their osteointegration is immediate. Their chemistry has been established previously. Some CPBCs contain amorphous calcium phosphate (ACP) and set by a sol-gel transition. The others are crystalline and can give as the reaction product dicalcium phosphate dihydrate (DCPD), calcium-deficient hydroxyapatite (CDHA), carbonated apatite (CA) or hydroxyapatite (HA). Mixed-type gypsum-DCPD cements are also described. In vivo rates of osteotransduction vary as follows: gypsum-DCPD > DCPD > CDHA approximately CA > HA. The osteotransduction of CDHA-type cements may be increased by adding dicalcium phosphate anhydrous (DCP) and/or CaCO3 to the cement powder. CPBCs can be used for healing of bone defects, bone augmentation and bone reconstruction. Incorporation of drugs like antibiotics and bone morphogenetic protein is envisaged. Load-bearing applications are allowed for CHDA-type, CA-type and HA-type CPBCs as they have a higher compressive strength than human trabecular bone (10 MPa).

  1. First-principles calculations of structural stability and mechanical properties of tungsten carbide under high pressure

    Science.gov (United States)

    Li, Xinting; Zhang, Xinyu; Qin, Jiaqian; Zhang, Suhong; Ning, Jinliang; Jing, Ran; Ma, Mingzhen; Liu, Riping

    2014-11-01

    The structural stability and mechanical properties of WC in WC-, MoC- and NaCl-type structures under high pressure are investigated systematically by first-principles calculations. The calculated equilibrium lattice constants at zero pressure agree well with available experimental and theoretical results. The formation enthalpy indicates that the most stable WC is in WC-type, then MoC-type finally NaCl-type. By the elastic stability criteria, it is predicted that the three structures are all mechanically stable. The elastic constants Cij, bulk modulus B, shear modulus G, Young's modulus E and Poisson's ratio ν of the three structures are studied in the pressure range from 0 to 100 GPa. Furthermore, by analyzing the B/G ratio, the brittle/ductile behavior under high pressure is assessed. Moreover, the elastic anisotropy of the three structures up to 100 GPa is also discussed in detail.

  2. Tungsten carbide modified high surface area carbon as fuel cell catalyst support

    Science.gov (United States)

    Shao, Minhua; Merzougui, Belabbes; Shoemaker, Krista; Stolar, Laura; Protsailo, Lesia; Mellinger, Zachary J.; Hsu, Irene J.; Chen, Jingguang G.

    Phase pure WC nanoparticles were synthesized on high surface area carbon black (800 m 2 g -1) by a temperature programmed reaction (TPR) method. The particle size of WC can be controlled under 30 nm with a relatively high coverage on the carbon surface. The electrochemical testing results demonstrated that the corrosion resistance of carbon black was improved by 2-fold with a surface modification by phase pure WC particles. However, the WC itself showed some dissolution under potential cycling. Based on the X-ray diffraction (XRD) and inductively coupled plasma (ICP) analysis, most of the WC on the surface was lost or transformed to oxides after 5000 potential cycles in the potential range of 0.65-1.2 V. The Pt catalyst supported on WC/C showed a slightly better ORR activity than that of Pt/C, with the Pt activity loss rate for Pt/WC/C being slightly slower compared to that of Pt/C. The performance and decay rate of Pt/WC/C were also evaluated in a fuel cell.

  3. Tungsten carbide coatings with different binders prepared by low power plasma spray system

    Institute of Scientific and Technical Information of China (English)

    GAO Yang; M.F.Morks; FU Ying-qing

    2004-01-01

    Thermal spraying of cermet coatings is widely used for protection of machining parts against wear and corrosion. These coatings consist of WC particles in metal binders such as Co, Cr and Ni. Three kinds of WC powders with different metal binders (Co, NiCr and CoCr) were sprayed by low power plasma spray system on Al-Si-Cu alloy substrate. Fundamental aspects of sprayed cermet coatings, including (i) the effects of binder type on the coating structure, (ii) the hardness and (iii) the microstructure, were investigated. All cermet coatings have the same phase structure such as WC and W2 C. However, the intensities of these phases are different in each coating, mainly due to the difference in solidification rate in each case. Moreover, the hardness measurements are found to be different in each coating. The results show that, binder type has a significant effect on the physical and mechanical properties of the sprayed coatings.

  4. Durable transition-metal-carbide-supported Pt-Ru anodes for direct methanol fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Nishanth, K.G.; Sridhar, P.; Pitchumani, S. [CSIR-Central Electrochemical Research Institute, Madras Unit, CSIR Madras Complex, Chennai (India); Shukla, A.K. [Solid State and Structural Chemistry Unit, Indian Institute of Science, Bangalore (India)

    2012-02-15

    Molybdenum carbide (MoC) and tungsten carbide (WC) are synthesized by direct carbonization method. Pt-Ru catalysts supported on MoC, WC, and Vulcan XC-72R are prepared, and characterized by X-ray diffraction, X-ray photoelectron spectroscopy, and transmission electron microscopy in conjunction with electrochemistry. Electrochemical activities for the catalysts towards methanol electro-oxidation are studied by cyclic voltammetry. All the electro-catalysts are subjected to accelerated durability test (ADT). The electrochemical activity of carbide-supported electro-catalysts towards methanol electro-oxidation is found to be higher than carbon-supported catalysts before and after ADT. The study suggests that Pt-Ru/MoC and Pt-Ru/WC catalysts are more durable than Pt-Ru/C. Direct methanol fuel cells (DMFCs) with Pt-Ru/MoC and Pt-Ru/WC anodes also exhibit higher performance than the DMFC with Pt-Ru/C anode. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Combined Photoemission Spectroscopy and Electrochemical Study of a Mixture of (Oxy)carbides as Potential Innovative Supports and Electrocatalysts.

    Science.gov (United States)

    Calvillo, Laura; Valero-Vidal, Carlos; Agnoli, Stefano; Sezen, Hikmet; Rüdiger, Celine; Kunze-Liebhäuser, Julia; Granozzi, Gaetano

    2016-08-01

    Active and stable non-noble metal materials, able to substitute Pt as catalyst or to reduce the Pt amount, are vitally important for the extended commercialization of energy conversion technologies, such as fuel cells and electrolyzers. Here, we report a fundamental study of nonstoichiometric tungsten carbide (WxC) and its interaction with titanium oxycarbide (TiOxCy) under electrochemical working conditions. In particular, the electrochemical activity and stability of the WxC/TiOxCy system toward the ethanol electrooxidation reaction (EOR) and hydrogen evolution reaction (HER) are investigated. The chemical changes caused by the applied potential are established by combining photoemission spectroscopy and electrochemistry. WxC is not active toward the ethanol electrooxidation reaction at room temperature but it is highly stable under these conditions thanks to the formation of a passive thin film on the surface, consisting mainly of WO2 and W2O5, which prevents the full oxidation of WxC. In addition, WxC is able to adsorb ethanol, forming ethoxy groups on the surface, which constitutes the first step for the ethanol oxidation. The interaction between WxC and TiOxCy plays an important role in the electrochemical stability of WxC since specific orientations of the substrate are able to stabilize WxC and prevent its corrosion. The beneficial interaction with the substrate and the specific surface chemistry makes tungsten carbide a good electrocatalyst support or cocatalyst for direct ethanol fuel cells. However, WxC is active toward the HER and chemically stable under hydrogen reduction conditions, since no changes in the chemical composition or dissolution of the film are observed. This makes tungsten carbide a good candidate as electrocatalyst support or cocatalyst for the electrochemical production of hydrogen. PMID:27399154

  6. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect th

  7. Boron carbide whiskers produced by vapor deposition

    Science.gov (United States)

    1965-01-01

    Boron carbide whiskers have an excellent combination of properties for use as a reinforcement material. They are produced by vaporizing boron carbide powder and condensing the vapors on a substrate. Certain catalysts promote the growth rate and size of the whiskers.

  8. Hydroxide catalysis bonding of silicon carbide

    NARCIS (Netherlands)

    Veggel, A.A. van; Ende, D.A. van den; Bogenstahl, J.; Rowan, S.; Cunningham, W.; Gubbels, G.H.M.; Nijmeijer, H.

    2008-01-01

    For bonding silicon carbide optics, which require extreme stability, hydroxide catalysis bonding is considered [Rowan, S., Hough, J. and Elliffe, E., Silicon carbide bonding. UK Patent 040 7953.9, 2004. Please contact Mr. D. Whiteford for further information: D.Whiteford@admin.gla.ac.uk]. This techn

  9. Surface science and electrochemical studies of metal-modified carbides for fuel cells and hydrogen production

    Science.gov (United States)

    Kelly, Thomas Glenn

    Carbides of the early transition metals have emerged as low-cost catalysts that are active for a wide range of reactions. The surface chemistry of carbides can be altered by modifying the surface with small amounts of admetals. These metal-modified carbides can be effective replacements for Pt-based bimetallic systems, which suffer from the drawbacks of high cost and low thermal stability. In this dissertation, metal-modified carbides were studied for reactions with applications to renewable energy technologies. It is demonstrated that metal-modified carbides possess high activity for alcohol reforming and electrochemical hydrogen production. First, the surface chemistry of carbides towards alcohol decomposition is studied using density functional theory (DFT) and surface science experiments. The Vienna Ab initio Simulation Package (VASP) was used to calculate the binding energies of alcohols and decomposition intermediates on metal-modified carbides. The calculated binding energies were then correlated to reforming activity determined experimentally using temperature programmed desorption (TPD). In the case of methanol decomposition, it was found that tungsten monocarbide (WC) selectively cleaved the C-O bond to produce methane. Upon modifying the surface with a single layer of metal such as Ni, Pt, or Rh, the selectivity shifted towards scission of the C-H bonds while leaving the C-O bond intact, producing carbon monoxide (CO) and H2. High resolution energy loss spectroscopy (HREELS) was used to examine the bond breaking sequence as a function of temperature. From HREELS, it was shown that the surfaces followed an activity trend of Rh > Ni > Pt. The Au-modified WC surface possessed too low of a methanol binding energy, and molecular desorption of methanol was the most favorable pathway on this surface. Next, the ability of Rh-modified WC to break the C-C bond of C2 and C3 alcohols was demonstrated. HREELS showed that ethanol decomposed through an acetaldehyde

  10. POZZOLAN AND CEMENTS WITH POZZOLAN

    Directory of Open Access Journals (Sweden)

    Hasan KAPLAN

    1995-02-01

    Full Text Available Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, cement with pozzolan is produced by adding the pozzolan, which has a large reservoir in the country, in cement in sertain amount. However this type of cement is consumed in the construction sector, sortage of scientific investigation and speculative news on the subject.are worried the users and producers. In this paper, prior to an experimental study on the cements having pozzolan additive, historical development of pozzolan, reservoir of Turkiye, and comparison with portland cement is carried out. Advantages and disadvantages of pozzolan are also discussed in some points.

  11. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  12. Ligand sphere conversions in terminal carbide complexes

    DEFF Research Database (Denmark)

    Morsing, Thorbjørn Juul; Reinholdt, Anders; Sauer, Stephan P. A.;

    2016-01-01

    Metathesis is introduced as a preparative route to terminal carbide complexes. The chloride ligands of the terminal carbide complex [RuC(Cl)2(PCy3)2] (RuC) can be exchanged, paving the way for a systematic variation of the ligand sphere. A series of substituted complexes, including the first...... example of a cationic terminal carbide complex, [RuC(Cl)(CH3CN)(PCy3)2]+, is described and characterized by NMR, MS, X-ray crystallography, and computational studies. The experimentally observed irregular variation of the carbide 13C chemical shift is shown to be accurately reproduced by DFT, which also...... demonstrates that details of the coordination geometry affect the carbide chemical shift equally as much as variations in the nature of the auxiliary ligands. Furthermore, the kinetics of formation of the sqaure pyramidal dicyano complex, trans-[RuC(CN)2(PCy3)2], from RuC has been examined and the reaction...

  13. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  14. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  15. Tympanoplasty with ionomeric cement.

    Science.gov (United States)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  16. Atomically Thin Heterostructures Based on Single-Layer Tungsten Diselenide and Graphene

    KAUST Repository

    Lin, Yu-Chuan

    2014-11-10

    Heterogeneous engineering of two-dimensional layered materials, including metallic graphene and semiconducting transition metal dichalcogenides, presents an exciting opportunity to produce highly tunable electronic and optoelectronic systems. In order to engineer pristine layers and their interfaces, epitaxial growth of such heterostructures is required. We report the direct growth of crystalline, monolayer tungsten diselenide (WSe2) on epitaxial graphene (EG) grown from silicon carbide. Raman spectroscopy, photoluminescence, and scanning tunneling microscopy confirm high-quality WSe2 monolayers, whereas transmission electron microscopy shows an atomically sharp interface, and low energy electron diffraction confirms near perfect orientation between WSe2 and EG. Vertical transport measurements across the WSe2/EG heterostructure provides evidence that an additional barrier to carrier transport beyond the expected WSe2/EG band offset exists due to the interlayer gap, which is supported by theoretical local density of states (LDOS) calculations using self-consistent density functional theory (DFT) and nonequilibrium Green\\'s function (NEGF).

  17. Study on the Precipitates Formed by Double Glow Plasma Surface Alloying with Tungsten-Molybdenum

    Institute of Scientific and Technical Information of China (English)

    Bin ZHAO; Jiansheng WU; Zhonghou LI; Xiaoping LIU; Zhong XU

    2001-01-01

    Due to the slow cooling rate in the alloying furnace, large amount of brittle precipitates appear in the alloyed layers which are formed by the DGPSA (Double Glow Plasma Surface Alloying)with tungsten-molybdenum. It causes the mechanical properties of the samples to be seriously degraded. Qualitative phase analysis reveals that they are mainly composed of theμ-phase, and a small amount of carbide, M6C. In this paper the microstructure and thermodynamic factors of the precipitates are exhaustively investigated. There are two transformation noses in the isothermal transformation (IT) diagram of the precipitates. As a major object of this work, an effective measure is offered to depress the deposition of the precipitates.

  18. Scandia doped tungsten matrix for impregnated cathode

    Institute of Scientific and Technical Information of China (English)

    WANG Jinshu; WANG Yanchun; LIU Wei; LI Hongyi; ZHOU Meiling

    2008-01-01

    As a matrix for Sc-type impregnated cathode,scandia doped tungsten with a uniform ldistribution of SC2O3 was obtained by powder metallurgy combined with the liquid-solid doping method.The microstructure and composition of the powder and the anti-ion bombardment behavior of scandium in the matrix were studied by means of SEM,EDS,XRD,and in-situ AES methods.Tungsten powder covered with scandium oxide,an ideal scandium oxide-doped tungsten powder for the preparation of Sc-type impregnated cathode,was obtained using the liquid-solid doping method.Compared with the matrix prepared with the mechanically mixed powder of tungsten and scandium oxide,SC2O3-W matrix prepared with this kind of powder had smaller grain size and uniform distribution of scandium.Sc on the surface of Sc2O3 doped tungsten mauix had good high temperature stability and good anti-ion bombardment capability.

  19. Ductile-Phase-Toughened Tungsten for Plasma-Facing Materials

    Science.gov (United States)

    Cunningham, Kevin Hawkins

    A variety of processing approaches were employed to fabricate ductile-phase-toughened (DPT) tungsten (W) composites. Mechanical testing and analytical modeling were used to guide composite development. This work provides a basis for further development of W composites to be used in structural divertor components of future fusion reactors. W wire was tested in tension, showing significant ductility and strength. Coatings of copper (Cu) or tungsten carbide (WC) were applied to the W wire via electrodeposition and carburization, respectively. Composites were fabricated using spark plasma sintering (SPS) to consolidate W powders together with each type of coated W wire. DPT behavior, e.g. crack arrest and crack bridging, was not observed in three-point bend testing of the sintered composites. A laminate was fabricated by hot pressing W and Cu foils together with W wires, and subsequently tested in tension. This laminate was bonded via hot pressing to thick W plate as a reinforcing layer, and the composite was tested in three-point bending. Crack arrest was observed along with some fiber pullout, but significant transverse cracking in the W plate confounded further fracture toughness analysis. The fracture toughness of thin W plate was measured in three-point bending. W plates were brazed with Cu foils to form a laminate. Crack arrest and crack bridging were observed in three-point bend tests of the laminate, and fracture resistance curves were successfully calculated for this DPT composite. An analytical model of crack bridging was developed using the basis described by Chao in previous work by the group. The model uses the specimen geometry, matrix properties, and the stress-displacement function of a ductile reinforcement ("bridging law") to calculate the fracture resistance curve (R-curve) and load-displacement curve (P-D curve) for any test specimen geometry. The code was also implemented to estimate the bridging law of an arbitrary composite using R-curve data

  20. An investigation on gamma attenuation behaviour of titanium diboride reinforced boron carbide-silicon carbide composites

    Science.gov (United States)

    Buyuk, Bulent; Beril Tugrul, A.

    2014-04-01

    In this study, titanium diboride (TiB2) reinforced boron carbide-silicon carbide composites were investigated against Cs-137 and Co-60 gamma radioisotope sources. The composite materials include 70% boron carbide (B4C) and 30% silicon carbide (SiC) by volume. Titanium diboride was reinforced to boron carbide-silicon carbide composites as additive 2% and 4% by volume. Average particle sizes were 3.851 µm and 170 nm for titanium diboride which were reinforced to the boron carbide silicon carbide composites. In the experiments the gamma transmission technique was used to investigate the gamma attenuation properties of the composite materials. Linear and mass attenuation coefficients of the samples were determined. Theoretical mass attenuation coefficients were calculated from XCOM computer code. The experimental results and theoretical results were compared and evaluated with each other. It could be said that increasing the titanium diboride ratio causes higher linear attenuation values against Cs-137 and Co-60 gamma radioisotope sources. In addition decreasing the titanium diboride particle size also increases the linear and mass attenuation properties of the titanium diboride reinforced boron carbide-silicon carbide composites.

  1. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  2. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  3. Growth of tungsten oxide on carbon nanowalls templates

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hua, E-mail: wanghua@dlou.edu.cn [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); College of Fisheries and Life Science, Dalian Ocean University, Dalian 116023 (China); Su, Yan [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); Chen, Shuo, E-mail: shuochen@dlut.edu.cn [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China); Quan, Xie [Faculty of Chemical, Environmental and Biological Science and Technology, Dalian University of Technology, Dalian 116024 (China)

    2013-03-15

    Highlights: ► Tungsten oxide deposited on carbon nanowalls by hot filament chemical vapor deposition technique. ► This composite has two-dimensional uniform morphology with a crystalline structure of monoclinic tungsten trioxide. ► Surface photoelectric voltage measurements show that this product has photoresponse properties. - Abstract: In the present work we present a simple approach for coupling tungsten oxide with carbon nanowalls. The two-dimensional carbon nanowalls with open boundaries were grown using plasma enhanced hot filament chemical vapor deposition, and the subsequent tungsten oxide growth was performed in the same equipment by direct heating of a tungsten filament. The tungsten oxide coating is found to have uniform morphology with a crystalline structure of monoclinic tungsten trioxide. Surface photoelectric voltage measurements show that this product has photoresponse properties. The method of synthesis described here provides an operable route to the production of two-dimensional tungsten oxide nanocomposites.

  4. Electroanalytical determination of tungsten and molybdenum in proteins.

    Science.gov (United States)

    Hagedoorn, P L; van't Slot, P; van Leeuwen, H P; Hagen, W R

    2001-10-01

    Recent crystal structure determinations accelerated the progress in the biochemistry of tungsten-containing enzymes. In order to characterize these enzymes, a sensitive determination of this metal in protein-containing samples is necessary. An electroanalytical tungsten determination has successfully been adapted to determine the tungsten and molybdenum content in enzymes. The tungsten and molybdenum content can be measured simultaneously from 1 to 10 microg of purified protein with little or no sample handling. More crude protein samples require precipitation of interfering surface active material with 10% perchloric acid. This method affords the isolation of novel molybdenum- and tungsten-containing proteins via molybdenum and tungsten monitoring of column fractions, without using radioactive isotopes. A screening of soluble proteins from Pyrococcus furiosus for tungsten, using anion-exchange column chromatography to separate the proteins, has been performed. The three known tungsten-containing enzymes from P. furiosus were recovered with this screening.

  5. Mathematical Modelling of Process of Fluoration of Metal Tungsten

    Directory of Open Access Journals (Sweden)

    Brendakov Roman V.

    2016-01-01

    Full Text Available Wide use of products from metal tungsten in various branches of a national economy is caused by unique properties of this metal. By means of physical and mathematical modelling of process of receiving gaseous hexafluoride of tungsten it is possible to solve a problem of creation of import-substituting technology of processing of metal tungsten. The fluoride technology of processing of tungsten allows to put various coverings and to make products of tungsten of a various form which can't be received by traditional methods. Fluoride technology of processing of tungsten it is possible to present in the form sequences of two processes, process of fluorination of metal tungsten and process of restoration of fluorides of tungsten hydrogen.

  6. Principles of the alloying of tungsten and development of the manufacturing technology for the tungsten alloys

    International Nuclear Information System (INIS)

    Tungsten alloys (Tm = 3410 oC) are intended for service in reducing and neutral media or in vacuum at temperatures and loads that are too high to be suitable for alloys based on more low-melting metals. The disadvantage of tungsten as bcc transition metal of IV group is its susceptibility to cold brittleness (low plasticity at temperatures below the ductile-brittle transition temperature Td/b). The aim of the present work was to develop the principle of the design of tungsten-based structural alloys and their manufacturing and treatment processes providing the production of high-strength high-temperature tungsten-based materials having a satisfactory low-temperature plasticity and workability both in thin sections and in large-scale articles. To achieve this goal, it was necessary to solve the following problems: 1. to elaborate the methods controlling the cold brittleness of tungsten with allowance for the factors responsible for this damage and with reference to the production method; 2. to elaborate the methods improving strength and high-temperature strength with allowance for the acceleration of diffusion processes in bcc metals at temperatures above 0.6 Tm and for the absence of 'more sluggish' alloying elements (AE) than the most refractory metal tungsten; 3. to elaborate the methods of the uniform distribution of AE and strengthening phases in conventionally melted or powder tungsten alloys for the stabilization of required phase composition and structural state and the required combination of the properties of tungsten-based materials; 4. to elaborate the possibility and reasonability to use one ore another type of alloying and microstructure formation upon the manufacturing and thermoplastic treatment with reference to the type and destination of semiproducts or articles produced from tungsten-based alloys or composites. (author)

  7. Bibliographic study on the recovery tungsten

    International Nuclear Information System (INIS)

    Because of the importance of tungsten as a metal and its availability in Algerian ores, many prospective missions have been organized in the hoggar region since the country has recovered its independence and autonomy in order to extract the metal. The tungsten ores which are found in the hoggar are essentially composed of wolframite. With a 100000 tons per year as a production rate and a content of W03 + Sn very rarely greater than 1% the hoggar occupies a honorrable place among the regions which are well know throughout the world to produce tungsten. The are valorization technique which has been developed is mainly a gravimetric in humid media. It consists of a local preconcentration giving birth to a preconcentrated sample that is afterwards transferred to and dealt with a central plant where the final product is obtained

  8. TPV Systems with Solar Powered Tungsten Emitters

    International Nuclear Information System (INIS)

    A solar TPV generator development and characterization are presented. A double stage sunlight concentrator ensures 4600x concentration ratio. TPV modules based on tungsten emitters and GaSb cells were designed, fabricated and tested at indoor and outdoor conditions. The performance of tungsten emitter under concentrated solar radiation was analyzed. Emitter temperatures in the range of 1400-2000 K were measured, depending on the emitter size. The light distribution in the module has been characterized, 1x1 cm GaSb TPV cells were fabricated with the use of the Zn-diffusion and LPE technologies. The cell efficiency of 19% under illumination by a tungsten emitter (27% under spectra cut-off at λ > 1820 nm) heated up to 1900-2000 K had been derived from experimentally measured PV parameters. The series connection of PV cells was ensured by the use of BeO ceramics. The possibilities of system performance improvement are discussed

  9. Hydrothermal synthesis of xonotlite from carbide slag

    Institute of Scientific and Technical Information of China (English)

    Jianxin Cao; Fei Liu; Qian Lin; Yu Zhang

    2008-01-01

    Carbide slag was used as the calcareous materials for the first time to prepare xonotlite via dynamic hydrothermal synthesis.The effects of influential factors including different calcination temperatures,pretreatment methods of the carbide slag and process param-eters of hydrothermal synthesis on the microstructure and morphology of xonotlite were explored using XRD and SEM techniques.The results indicate that the carbide slag after proper calcination could be used to prepare pure xonotlite;and different calcination tern-peratures have little effect on the crystallinity of synthesized xonotlitc,but have great impact on the morphology of secondary particles.The different pretreatment methods of the carbide slag pose great impact on the crystallinity and morphology of secondary particles of xonotlite.Xonotlite was also synthesized from pure CaO under the salne experimental conditions as that prepared from calcined carbide slag for comparison.Little amount of impurities in carbide slag has no effect on the mechanism of hydrothermal synthesizing xonotlite from carbide slag.

  10. Precipitating Mechanism of Carbide in Cold-Welding Surfacing Metals

    Institute of Scientific and Technical Information of China (English)

    Yuanbin ZHANG; Dengyi REN

    2004-01-01

    Carbides in a series of cold-welding weld metals were studied by means of SEM, TEM and EPMA, and the forming mechanism of carbide was proposed according to their distribution and morphology. Due to their different carbide-forming tendency, Nb and Ti could combine with C to form particulate carbide in liquid weld metal and depleted the carbon content in matrix, while V induced the carbide precipitated along grain boundary. But too much Nb or Ti alone resulted in coarse carbide and poor strengthened matrix. When suitable amount of Nb, Ti and V coexisted in weld metal, both uniformly distributed particulate carbide and well strengthened matrix could be achieved. It was proposed that the carbide nucleated on the oxide which dispersed in liquid weld metal, and then grew into multi-layer complex carbide particles by epitaxial growth. At different sites, carbide particles may present as different morphologies.

  11. Respiratory Health among Cement Workers in Ethiopia

    OpenAIRE

    Zeleke, Zeyede K.

    2011-01-01

    Background: Little is known on dust exposure and respiratory health among cement cleaners. There are only a few follow-up studies on respiratory health among cement factory workers and also studies on acute effects of cement dust exposure are limited in numbers. Objective: This study aimed at assessing cement dust exposure and adverse respiratory health effects among Ethiopian cement production workers, with particular focus on cement cleaners. Method: The first paper was...

  12. The effects of chemical oxide on the deposition of tungsten by the silicon reduction of tungsten hexaflouride

    International Nuclear Information System (INIS)

    The effects of thin (chemical) oxide grown during the chemical cleaning of silicon wafers on the silicon reduction of tungsten hexaflouride have been investigated. Unlike tungsten deposition on samples without the chemical oxide, deposition thickness on those with the chemical oxide was found to be substantially thicker. Inspection by cross sectional SEM and TEM revealed the existence of micro-channels penetrating the tungsten film, reaching all the way from the surface of the film to the tungsten/silicon interface. These channels enable tungsten hexaflouride to reach the substrate, thus causing unlimited tungsten growth. Because the silicon surface participates directly in the reaction, it should be expected that the reaction itself be influenced by the chemical treatment of the surface prior to tungsten deposition. Under certain deposition conditions, and for properly prepared silicon surfaces, silicon reduction is known to result in self limiting tungsten deposition

  13. Ultra-broad band absorber made by tungsten and aluminium

    Science.gov (United States)

    Wang, Wei; Zhao, Ding; Li, Qiang; Qiu, Min

    2016-01-01

    A broadband absorber comprising tungsten cubic arrays, a alumina layer and a tungsten film, is numerically and experimentally investigated, which exhibits near-unity absorption of visible and near-infrared light from 400 nm to 1150 nm. Benefiting from high melting points of tungsten and alumina, this device has great application potential in solar cells and thermal emission.

  14. Tungsten potentiodynamic behaviour in sulfuric acid solutions

    International Nuclear Information System (INIS)

    The behaviour of a tungsten electrode to cyclic voltametry as a perturbation technique was studied. Tests were carried out in 1M H2SO4 (25.0 + - 0.2)0C and using a three electrode conventional cell. The electrode potential was measured in relation to a saturated calomel electrode connected to a Luggin capillary. The working electrode consisted of a tungsten wire, of spectroscopic purity, having 0.6 cm2 geometric area and a platinum counter-electrode. Considerations about the conditions and feasibility of using such an electrode for electrochemical and electrocatalytic studied are made. (C.L.B.)

  15. Microstructural evolution of tungsten oxide thin films

    International Nuclear Information System (INIS)

    Tungsten oxide thin films are of great interest due to their promising applications in various optoelectronic thin film devices. We have investigated the microstructural evolution of tungsten oxide thin films grown by DC magnetron sputtering on silicon substrate. The structural characterization and surface morphology were carried out using X-ray diffraction and Scanning Electron Microscopy (SEM). The as deposited films were amorphous, where as, the films annealed above 400 deg. were crystalline. In order to explain the microstructural changes due to annealing, we have proposed a 'instability wheel' model for the evolution of the microstructure. This model explains the transformation of mater into various geometries within them selves, followed by external perturbation.

  16. Bainitic chromium-tungsten steels with 3 pct chromium

    International Nuclear Information System (INIS)

    Previous work on 3Cr-1.5MoV (nominally Fe-3Cr-2.5Mo-0.25V-0.1C), 2.25Cr-2W (Fe-2.25Cr-2W-0.1C), and 2.25Cr-2WV (Fe-2.25Cr-2W-0.25V-0.1C) steels indicated that the impact toughness of these steels depended on the microstructure of the bainite formed during continuous cooling from the austenization temperature. Microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of nonclassical microstructures were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2.25Cr-2W and 2.25Cr-2WV steel compositions to increase their hardenability. Charpy testing indicated that the new 3Cr-W and 3Cr-WV steels had improved impact toughness, as demonstrated by lower ductile-brittle transition temperatures and higher upper-shelf energies. This improvement occurred with less tempering than was necessary to achieve similar toughness for the 2.25Cr steels and for high-chromium (9 to 12 pct Cr) Cr-W and Cr-Mo steels

  17. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  18. Thermal Expansion of Hafnium Carbide

    Science.gov (United States)

    Grisaffe, Salvatore J.

    1960-01-01

    Since hafnium carbide (HfC) has a melting point of 7029 deg. F, it may have many high-temperature applications. A literature search uncovered very little information about the properties of HfC, and so a program was initiated at the Lewis Research Center to determine some of the physical properties of this material. This note presents the results of the thermal expansion investigation. The thermal-expansion measurements were made with a Gaertner dilatation interferometer calibrated to an accuracy of +/- 1 deg. F. This device indicates expansion by the movement of fringes produced by the cancellation and reinforcement of fixed wave-length light rays which are reflected from the surfaces of two parallel quartz glass disks. The test specimens which separate these disks are three small cones, each approximately 0.20 in. high.

  19. Micro/nano composited tungsten material and its high thermal loading behavior

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Jinglian, E-mail: fjl@csu.edu.cn; Han, Yong; Li, Pengfei; Sun, Zhiyu; Zhou, Qiang

    2014-12-15

    Tungsten (W) is considered as promising candidate material for plasma facing components (PFCs) in future fusion reactors attributing to its many excellent properties. Current commercial pure tungsten material in accordance with the ITER specification can well fulfil the performance requirements, however, it has defects such as coarse grains, high ductile–brittle transition temperature (DBTT) and relatively low recrystallization temperature compared with its using temperature, which cannot meet the harsh wall loading requirement of future fusion reactor. Grain refinement has been reported to be effective in improving the thermophysical and mechanical properties of W. In this work, rare earth oxide (Y{sub 2}O{sub 3}/La{sub 2}O{sub 3}) and carbides (TiC/ZrC) were used as dispersion phases to refine W grains, and micro/nano composite technology with a process of “sol gel – heterogeneous precipitation – spray drying – hydrogen reduction – ordinary consolidation sintering” was invented to introduce these second-phase particles uniformly dispersed into W grains and grain-boundaries. Via this technology, fine-grain W materials with near-full density and relatively high mechanical properties compared with traditional pure W material were manufactured. Preliminary transient high-heat flux tests were performed to evaluate the thermal response under plasma disruption conditions, and the results show that the W materials prepared by micro/nano composite technology can endure high-heat flux of 200 MW/m{sup 2} (5 ms)

  20. Micro/nano composited tungsten material and its high thermal loading behavior

    International Nuclear Information System (INIS)

    Tungsten (W) is considered as promising candidate material for plasma facing components (PFCs) in future fusion reactors attributing to its many excellent properties. Current commercial pure tungsten material in accordance with the ITER specification can well fulfil the performance requirements, however, it has defects such as coarse grains, high ductile–brittle transition temperature (DBTT) and relatively low recrystallization temperature compared with its using temperature, which cannot meet the harsh wall loading requirement of future fusion reactor. Grain refinement has been reported to be effective in improving the thermophysical and mechanical properties of W. In this work, rare earth oxide (Y2O3/La2O3) and carbides (TiC/ZrC) were used as dispersion phases to refine W grains, and micro/nano composite technology with a process of “sol gel – heterogeneous precipitation – spray drying – hydrogen reduction – ordinary consolidation sintering” was invented to introduce these second-phase particles uniformly dispersed into W grains and grain-boundaries. Via this technology, fine-grain W materials with near-full density and relatively high mechanical properties compared with traditional pure W material were manufactured. Preliminary transient high-heat flux tests were performed to evaluate the thermal response under plasma disruption conditions, and the results show that the W materials prepared by micro/nano composite technology can endure high-heat flux of 200 MW/m2 (5 ms)

  1. Process optimization for diffusion bonding of tungsten with EUROFER97 using a vanadium interlayer

    International Nuclear Information System (INIS)

    Solid-state diffusion bonding is a selected joining technology to bond divertor components consisting of tungsten and EUROFER97 for application in fusion power plants. Due to the large mismatch in their coefficient of thermal expansions, which leads to serious thermally induced residual stresses after bonding, a thin vanadium plate is introduced as an interlayer. However, the diffusion of carbon originated from EUROFER97 in the vanadium interlayer during the bonding process can form a vanadium carbide layer, which has detrimental influences on the mechanical properties of the joint. For optimal bonding results, the thickness of this layer and the residual stresses has to be decreased sufficiently without a significant reduction of material transport especially at the vanadium/tungsten interface, which can be achieved by varying the diffusion bonding temperature and duration. The investigation results show that at a sufficiently low bonding temperature of 700 °C and a bonding duration of 4 h, the joint reaches a reasonable high ductility and toughness especially at elevated test temperature of 550 °C with elongation to fracture of 20% and mean absorbed Charpy impact energy of 2 J (using miniaturized Charpy impact specimens). The strength of the bonded materials is about 332 MPa at RT and 291 MPa at 550 °C. Furthermore, a low bonding temperature of 700 °C can also help to avoid the grain coarsening and the alteration of the grain structure especially of the EUROFER97 close to the bond interface

  2. Process optimization for diffusion bonding of tungsten with EUROFER97 using a vanadium interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Basuki, Widodo Widjaja; Aktaa, Jarir

    2015-04-15

    Solid-state diffusion bonding is a selected joining technology to bond divertor components consisting of tungsten and EUROFER97 for application in fusion power plants. Due to the large mismatch in their coefficient of thermal expansions, which leads to serious thermally induced residual stresses after bonding, a thin vanadium plate is introduced as an interlayer. However, the diffusion of carbon originated from EUROFER97 in the vanadium interlayer during the bonding process can form a vanadium carbide layer, which has detrimental influences on the mechanical properties of the joint. For optimal bonding results, the thickness of this layer and the residual stresses has to be decreased sufficiently without a significant reduction of material transport especially at the vanadium/tungsten interface, which can be achieved by varying the diffusion bonding temperature and duration. The investigation results show that at a sufficiently low bonding temperature of 700 °C and a bonding duration of 4 h, the joint reaches a reasonable high ductility and toughness especially at elevated test temperature of 550 °C with elongation to fracture of 20% and mean absorbed Charpy impact energy of 2 J (using miniaturized Charpy impact specimens). The strength of the bonded materials is about 332 MPa at RT and 291 MPa at 550 °C. Furthermore, a low bonding temperature of 700 °C can also help to avoid the grain coarsening and the alteration of the grain structure especially of the EUROFER97 close to the bond interface.

  3. Reinforcements affect mechanical properties and wear behaviors of WC clad layer by gas tungsten arc welding

    International Nuclear Information System (INIS)

    Highlights: ► WC particles react completely with the steel matrix during the GTAW process. ► The same specimen has different morphologies under the SEM and OM. ► The evolution of this microstructure is proposed. ► Fe3W3C and M7C3 phases clearly affected the hardness and wear performance. -- Abstract: This work deals with the surface analysis, mechanical properties and wear performances of the clad layer, which is made from tungsten carbide (WC) powders on SKD61 die steel by the gas tungsten arc welding method. According to the experimental results, due to the high hardness and elastic modulus reinforcements (Fe3W3C and M7C3) existing in the WC clad layer, the WC clad specimen has excellent wear performance at different sliding speeds. According to the wear analysis, wear behaviors of the WC clad layer are two-body abrasion and oxidation wear. In addition, oxidation wear dominates the wear behaviors of the SKD61 die steel specimen at different sliding speeds.

  4. Structural diversity in lithium carbides

    Science.gov (United States)

    Lin, Yangzheng; Strobel, Timothy A.; Cohen, R. E.

    2015-12-01

    The lithium-carbon binary system possesses a broad range of chemical compounds, which exhibit fascinating chemical bonding characteristics, which give rise to diverse and technologically important properties. While lithium carbides with various compositions have been studied or suggested previously, the crystal structures of these compounds are far from well understood. In this work, we present the first comprehensive survey of all ground state (GS) structures of lithium carbides over a broad range of thermodynamic conditions, using ab initio density functional theory (DFT) crystal structure searching methods. Thorough searches were performed for 29 stoichiometries ranging from Li12C to LiC12 at 0 and 40 GPa. Based on formation enthalpies from optimized van der Waals density functional calculations, three thermodynamically stable phases (Li4C3 , Li2C2 , and LiC12) were identified at 0 GPa, and seven thermodynamically stable phases (Li8C , Li6C , Li4C , Li8C3 , Li2C , Li3C4 , and Li2C3 ) were predicted at 40 GPa. A rich diversity of carbon bonding, including monomers, dimers, trimers, nanoribbons, sheets, and frameworks, was found within these structures, and the dimensionality of carbon connectivity existing within each phase increases with increasing carbon concentration. We find that the well-known composition LiC6 is actually a metastable one. We also find a unique coexistence of carbon monomers and dimers within the predicted thermodynamically stable phase Li8C3 , and different widths of carbon nanoribbons coexist in a metastable phase of Li2C2 (Imm2). Interesting mixed sp2-sp3 carbon frameworks are predicted in metastable phases with composition LiC6.

  5. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    Directory of Open Access Journals (Sweden)

    A. Formisano

    2016-01-01

    Full Text Available Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide are prepared and sintered, with different weight percentages of carbon, in order to form Eta-phase and then analyze how the carbon content influences the wear resistance of the material. This characterization is carried out by abrasive wear tests. The test parameters are chosen considering the working conditions of sandblast nozzles. Additional information is gathered through microscopic observations and the evaluation of hardness and microhardness of the different mixtures. The analyses highlight that there is a limit of carbon content below which bad sintering occurs. Considering the mixtures without these sintering problems, they show a wear resistance depending on the size and distribution of the Eta-phase; moreover, the one with high carbon content deficiency shows the best performance.

  6. Dilatometric analysis on shrinkage behavior during non-isothermal sintering of nanocrystalline tungsten mechanically alloyed with molybdenum

    Energy Technology Data Exchange (ETDEWEB)

    Srivastav, Ajeet K., E-mail: ajeetshri@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Murty, B.S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Alloying with Mo reduces the WC contamination during milling. Black-Right-Pointing-Pointer Kirkendall effect assisted enhanced diffusion influences the densification of W-Mo alloys Black-Right-Pointing-Pointer Densification kinetics improved with Mo alloying in nanocrystalline tungsten. Black-Right-Pointing-Pointer Densification starts with Mo diffusion and later W and Mo both diffuse along the grain boundaries. - Abstract: The paper attempts to study the shrinkage behavior of nanocrystalline tungsten mechanically alloyed with molybdenum (5, 10, 15 and 20 wt.%). The dilatometric analysis was performed by Setsys Evolution TMA (ambient to 1600 Degree-Sign C) using constant heating rate (CHR) method. The significant improvement in shrinkage with alloying of molybdenum is attributed to reduced grain size, lowered tungsten carbide contamination and enhanced diffusion kinetics. The initial stage sintering kinetics of W-20Mo alloy has been investigated. The densification starts with Mo diffusion (calculated activation energy = 128 kJ/mol) and proceeds with the diffusion of both along the grain boundaries (calculated activation energy = 307 {+-} 1 kJ/mol).

  7. Correlation between surface damage and mechanical properties at micro- and nanometric length scale for WC-Co hardmetals

    OpenAIRE

    Canals Pou, Alberto María

    2014-01-01

    Cemented carbides (WC-Co) are ceramic-metal composite materials made by hard tungsten carbide particles bonded through a metallic binder matrix, mainly of cobalt. It is a hard material characterized by an exceptional combination of strength, toughness and wear resistance. As result, cemented carbides are first choice materials for cutting tools and wear parts. However, final shaping of these components usually require diamond grinding. During this hard machining, surface integrity may became ...

  8. Stabilization of boron carbide via silicon doping.

    Science.gov (United States)

    Proctor, J E; Bhakhri, V; Hao, R; Prior, T J; Scheler, T; Gregoryanz, E; Chhowalla, M; Giulani, F

    2015-01-14

    Boron carbide is one of the lightest and hardest ceramics, but its applications are limited by its poor stability against a partial phase separation into separate boron and carbon. Phase separation is observed under high non-hydrostatic stress (both static and dynamic), resulting in amorphization. The phase separation is thought to occur in just one of the many naturally occurring polytypes in the material, and this raises the possibility of doping the boron carbide to eliminate this polytype. In this work, we have synthesized boron carbide doped with silicon. We have conducted a series of characterizations (transmission electron microscopy, scanning electron microscopy, Raman spectroscopy and x-ray diffraction) on pure and silicon-doped boron carbide following static compression to 50 GPa non-hydrostatic pressure. We find that the level of amorphization under static non-hydrostatic pressure is drastically reduced by the silicon doping.

  9. Electroextraction of boron from boron carbide scrap

    Energy Technology Data Exchange (ETDEWEB)

    Jain, Ashish [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Anthonysamy, S., E-mail: sas@igcar.gov.in [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ghosh, C. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ravindran, T.R. [Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Divakar, R.; Mohandas, E. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India)

    2013-10-15

    Studies were carried out to extract elemental boron from boron carbide scrap. The physicochemical nature of boron obtained through this process was examined by characterizing its chemical purity, specific surface area, size distribution of particles and X-ray crystallite size. The microstructural characteristics of the extracted boron powder were analyzed by using scanning electron microscopy and transmission electron microscopy. Raman spectroscopic examination of boron powder was also carried out to determine its crystalline form. Oxygen and carbon were found to be the major impurities in boron. Boron powder of purity ∼ 92 wt. % could be produced by the electroextraction process developed in this study. Optimized method could be used for the recovery of enriched boron ({sup 10}B > 20 at. %) from boron carbide scrap generated during the production of boron carbide. - Highlights: • Recovery of {sup 10}B from nuclear grade boron carbide scrap • Development of process flow sheet • Physicochemical characterization of electroextracted boron • Microscopic examination of electroextracted boron.

  10. Vanadium carbide coatings: deposition process and properties

    International Nuclear Information System (INIS)

    Vanadium carbide coatings on carbon and alloyed steels were produced by the method of diffusion saturation from the borax melt. Thickness of the vanadium carbide layer was 5-15 μm, depending upon the steel grade and diffusion saturation parameters. Microhardness was 20000-28000 MPa and wear resistance of the coatings under conditions of end face friction without lubrication against a mating body of WC-2Co was 15-20 times as high as that of boride coatings. Vanadium carbide coatings can operate in air at a temperature of up to 400 oC. They improve fatigue strength of carbon steels and decrease the rate of corrosion in sea and fresh water and in acid solutions. The use of vanadium carbide coatings for hardening of various types of tools, including cutting tools, allows their service life to be extended by a factor of 3 to 30. (author)

  11. High temperature thermoelectric properties of boron carbide

    International Nuclear Information System (INIS)

    Boron carbides are refractory solids with potential for application as very high temperature p-type thermoelectrics in power conversion applications. The thermoelectric properties of boron carbides are unconventional. In particular, the electrical conductivity is consistent with the thermally activated hopping of a high density (∼1021/cm3) of bipolarons; the Seebeck coefficient is anomalously large and increases with increasing temperature; and the thermal conductivity is surprisingly low. In this paper, these unusual properties and their relationship to the unusual structure and bonding present in boron carbides are reviewed. Finally, the potential for utilization of boron carbides at very high temperatures (up to 2200 degrees C) and for preparing n-type materials is discussed

  12. Calcium carbide poisoning via food in childhood.

    Science.gov (United States)

    Per, Hüseyin; Kurtoğlu, Selim; Yağmur, Fatih; Gümüş, Hakan; Kumandaş, Sefer; Poyrazoğlu, M Hakan

    2007-02-01

    The fast ripening of fruits means they may contain various harmful properties. A commonly used agent in the ripening process is calcium carbide, a material most commonly used for welding purposes. Calcium carbide treatment of food is extremely hazardous because it contains traces of arsenic and phosphorous. Once dissolved in water, the carbide produces acetylene gas. Acetylene gas may affect the neurological system by inducing prolonged hypoxia. The findings are headache, dizziness, mood disturbances, sleepiness, mental confusion, memory loss, cerebral edema and seizures. We report the case of a previously healthy 5 year-old girl with no chronic disease history who was transferred to our Emergency Department with an 8-h history of coma and delirium. A careful history from her father revealed that the patient ate unripe dates treated with calcium carbide.

  13. Aluminum-tungsten fiber composites with cylindrical geometry and controlled architecture of tungsten reinforcement

    OpenAIRE

    Lucchese, Carl Joesph

    2010-01-01

    A aluminum matrix-W rod/wire structural material in support of DARPA initiative BAA 08-23 was developed and its density and mechanical strength ascertained, both being part of the DARPA matrices. Aluminum tubes and four 90 degree cross-ply tungsten fiber layers were arranged such that under extreme static pressure conditions the aluminum would viscoplastically flow into the tungsten arrangement to create a metal matrix composite. It was found that a cold isostatic process induced "Brazilian" ...

  14. Thermal cycling and high power density hydrogen ion beam irradiation of tungsten layers on tungsten substrate

    Science.gov (United States)

    Airapetov, A. A.; Begrambekov, L. B.; Gretskaya, I. Yu; Grunin, A. V.; Dyachenko, M. Yu; Puntakov, N. A.; Sadovskiy, Ya A.

    2016-09-01

    Tungsten layers with iron impurity were deposited on tungsten substrates modeling re-deposited layers in a fusion device. The samples were tested by thermocycling and hydrogen ion beam tests. Thermocycling revealed globule formation on the surface. The size of the globules depended on iron impurity content in the coating deposited. Pore formation was observed which in some cases lead to exfoliation of the coatings. Hydrogen ion irradiation lead to formation of blisters on the coating and finally its exfoliation.

  15. Electrospark doping of steel with tungsten

    Science.gov (United States)

    Denisova, Yulia; Shugurov, Vladimir; Petrikova, Elizaveta; Seksenalina, Malika; Ivanova, Olga; Ikonnikova, Irina; Kunitsyna, Tatyana; Vlasov, Victor; Klopotov, Anatoliy; Ivanov, Yuriy

    2016-01-01

    The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties.

  16. Joining of Tungsten Armor Using Functional Gradients

    International Nuclear Information System (INIS)

    The joining of low thermal expansion armor materials such as tungsten to high thermal expansion heat sink materials has been a major problem in plasma facing component (PFC) development. Conventional planar bonding techniques have been unable to withstand the high thermal induced stresses resulting from fabrication and high heat flux testing. During this investigation, innovative functional gradient joints produced using vacuum plasma spray forming techniques have been developed for joining tungsten armor to copper alloy heat sinks. A model was developed to select the optimum gradient architecture. Based on the modeling effort, a 2mm copper rich gradient was selected. Vacuum plasma pray parameters and procedures were then developed to produce the functional gradient joint. Using these techniques, dual cooling channel, medium scale mockups (32mm wide x 400mm length) were produced with vacuum plasma spray formed tungsten armor. The thickness of the tungsten armor was up to 5mm thick. No evidence of debonding at the interface between the heat sink and the vacuum plasma sprayed material was observed.

  17. Electrospark doping of steel with tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Denisova, Yulia, E-mail: yukolubaeva@mail.ru; Shugurov, Vladimir, E-mail: shugurov@opee.hcei.tsc.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); Petrikova, Elizaveta, E-mail: elizmarkova@yahoo.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Seksenalina, Malika, E-mail: sportmiss@bk.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irinaikonnikova@yandex.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Kunitsyna, Tatyana, E-mail: kma11061990@mail.ru; Vlasov, Victor, E-mail: rector@tsuab.ru [National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Klopotov, Anatoliy, E-mail: klopotovaa@tsuab.ru [National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, 2 Solyanaya Sq. Tomsk, 634003 (Russian Federation); Ivanov, Yuriy, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 634055, Russia, Tomsk, 2/3 Akademicheskiy Ave (Russian Federation); National Research Tomsk State University, 36 Lenin Str. Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Str. Tomsk, 634050 (Russian Federation)

    2016-01-15

    The paper is devoted to the numerical modeling of thermal processes and the analysis of the structure and properties of the surface layer of carbon steel subjected to electrospark doping with tungsten. The problem of finding the temperature field in the system film (tungsten) / substrate (iron) is reduced to the solution of the heat conductivity equation. A one-dimensional case of heating and cooling of a plate with the thickness d has been considered. Calculations of temperature fields formed in the system film / substrate synthesized using methods of electrospark doping have been carried out as a part of one-dimensional approximation. Calculations have been performed to select the mode of the subsequent treatment of the system film / substrate with a high-intensity pulsed electron beam. Authors revealed the conditions of irradiation allowing implementing processes of steel doping with tungsten. A thermodynamic analysis of phase transformations taking place during doping of iron with tungsten in equilibrium conditions has been performed. The studies have been carried out on the surface layer of the substrate modified using the method of electrospark doping. The results showed the formation in the surface layer of a structure with a highly developed relief and increased strength properties.

  18. OPAL Example Segment of Silicon Tungsten Luminometer

    CERN Multimedia

    OPAL was one of the four experiments installed at the LEP particle accelerator from 1989 - 2000. The Silicon Tungsten Luminometer was part of OPAL's calorimeter which was used to measure the energy of particles. Most particles end their journey in calorimeters. These detectors measure the energy deposited when particles are slowed down and stopped.

  19. Titanium tungsten coatings for bioelectrochemical applications

    DEFF Research Database (Denmark)

    Wierzbicki, Rafal; Amato, Letizia; Łopacińska, J.;

    2011-01-01

    This paper presents an assessment of titanium tungsten (TiW) coatings and their applicability as components of biosensing systems. The focus is put on using TiW as an electromechanical interface layer between carbon nanotube (CNT) forests and silicon nanograss (SiNG) cell scaffolds. Cytotoxicity...

  20. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.3E11 protons @ 440 GeV are impinging on the target.

  1. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.85E11 protons @ 440 GeV are impinging on the target.

  2. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 2E11 protons @ 440 GeV are impinging on the target.

  3. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    HiRadMat facility of CERN/SPS

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 1.7E11 protons @ 440 GeV are impinging on the target.

  4. Proton Induced Effects on Tungsten Powder

    CERN Multimedia

    2012-01-01

    In the HRMT-10 experiment, that took place in HiRadMat facility of CERN/SPS, the effects of a high-power incident proton beam on a tungsten powder target were investigated. In this video, 2.64E11 protons @ 440 GeV are impinging on the target.

  5. Theory and practice of tungsten oxides reduction

    International Nuclear Information System (INIS)

    The paper provides for a critical analysis of a thermograviometric technique for determining the kinetics of tungsten oxides reduction. A mechanism of heterogeneous reduction is proposed which is called discrete-dispersion mechanism. Certain technical and economic data and results of industrial vertical continuous furnace testing are presented

  6. CVD coated tungsten powder composites. Part 2

    International Nuclear Information System (INIS)

    In work sponsored by the Army Materials Technology Laboratory (AMTL), the tungsten composite powders described in Part I were consolidated by hot isostatic pressing (HIP), liquid phase sintering (LPS), and the Ceracon process. THis paper describes the results of consolidation, microstructural characterization, and mechanical properties testing at both quasistatic and elevated strain rates

  7. Ultrarapid microwave synthesis of superconducting refractory carbides

    International Nuclear Information System (INIS)

    Nb1-xTaxC Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; Tc correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  8. Selective etching of silicon carbide films

    Science.gov (United States)

    Gao, Di; Howe, Roger T.; Maboudian, Roya

    2006-12-19

    A method of etching silicon carbide using a nonmetallic mask layer. The method includes providing a silicon carbide substrate; forming a non-metallic mask layer by applying a layer of material on the substrate; patterning the mask layer to expose underlying areas of the substrate; and etching the underlying areas of the substrate with a plasma at a first rate, while etching the mask layer at a rate lower than the first rate.

  9. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  10. Computer simulations for thorium doped tungsten crystals

    Energy Technology Data Exchange (ETDEWEB)

    Eberhard, Bernd

    2009-07-17

    Tungsten has the highest melting point among all metals in the periodic table of elements. Furthermore, its equilibrium vapor pressure is by far the lowest at the temperature given. Thoria, ThO{sub 2}, as a particle dopant, results in a high temperature creep resistant material. Moreover, thorium covered tungsten surfaces show a drastically reduced electronic work function. This results in a tremendous reduction of tip temperatures of cathodes in discharge lamps, and, therefore, in dramatically reduced tungsten vapor pressures. Thorium sublimates at temperatures below those of a typical operating cathode. For proper operation, a diffusional flow of thorium atoms towards the surface has to be maintained. This atomic flux responds very sensitively on the local microstructure, as grain boundaries as well as dislocation cores offer ''short circuit paths'' for thorium atoms. In this work, we address some open issues of thoriated tungsten. A molecular dynamics scheme (MD) is used to derive static as well as dynamic material properties which have their common origin in the atomistic behavior of tungsten and thorium atoms. The interatomic interactions between thorium and tungsten atoms are described within the embedded atom model (EAM). So far, in literature no W-Th interaction potentials on this basis are described. As there is no alloying system known between thorium and tungsten, we have determined material data for the fitting of these potentials using ab-initio methods. This is accomplished using the full potential augmented plane wave method (FLAPW), to get hypothetical, i.e. not occurring in nature, ''alloy'' data of W-Th. In order to circumvent the limitations of classical (NVE) MD schemes, we eventually couple our model systems to external heat baths or volume reservoirs (NVT, NPT). For the NPT ensemble, we implemented a generalization of the variable cell method in combination with the Langevin piston, which results in a

  11. Computer simulations for thorium doped tungsten crystals

    International Nuclear Information System (INIS)

    Tungsten has the highest melting point among all metals in the periodic table of elements. Furthermore, its equilibrium vapor pressure is by far the lowest at the temperature given. Thoria, ThO2, as a particle dopant, results in a high temperature creep resistant material. Moreover, thorium covered tungsten surfaces show a drastically reduced electronic work function. This results in a tremendous reduction of tip temperatures of cathodes in discharge lamps, and, therefore, in dramatically reduced tungsten vapor pressures. Thorium sublimates at temperatures below those of a typical operating cathode. For proper operation, a diffusional flow of thorium atoms towards the surface has to be maintained. This atomic flux responds very sensitively on the local microstructure, as grain boundaries as well as dislocation cores offer ''short circuit paths'' for thorium atoms. In this work, we address some open issues of thoriated tungsten. A molecular dynamics scheme (MD) is used to derive static as well as dynamic material properties which have their common origin in the atomistic behavior of tungsten and thorium atoms. The interatomic interactions between thorium and tungsten atoms are described within the embedded atom model (EAM). So far, in literature no W-Th interaction potentials on this basis are described. As there is no alloying system known between thorium and tungsten, we have determined material data for the fitting of these potentials using ab-initio methods. This is accomplished using the full potential augmented plane wave method (FLAPW), to get hypothetical, i.e. not occurring in nature, ''alloy'' data of W-Th. In order to circumvent the limitations of classical (NVE) MD schemes, we eventually couple our model systems to external heat baths or volume reservoirs (NVT, NPT). For the NPT ensemble, we implemented a generalization of the variable cell method in combination with the Langevin piston, which results in a set of Langevin equations, i.e. stochastic

  12. Electrokinetic treatment of firing ranges containing tungsten-contaminated soils.

    Science.gov (United States)

    Braida, Washington; Christodoulatos, Christos; Ogundipe, Adebayo; Dermatas, Dimitris; O'Connor, Gregory

    2007-11-19

    Tungsten-based alloys and composites are being used and new formulations are being considered for use in the manufacturing of different types of ammunition. The use of tungsten heavy alloys (WHA) in new munitions systems and tungsten composites in small caliber ammunition could potentially release substantial amounts of this element into the environment. Although tungsten is widely used in industrial and military applications, tungsten's potential environmental and health impacts have not been thoroughly addressed. This necessitates the research and development of remedial technologies to contain and/or remove tungsten from soils that may serve as a source for water contamination. The current work investigates the feasibility of using electrokinetics for the remediation of tungsten-contaminated soils in the presence of other heavy metals of concern such as Cu and Pb with aim to removing W from the soil while stabilizing in situ, Pb and Cu. PMID:17686582

  13. Microstructure and properties of liquid-phase sintered tungsten heavy alloys by using ultra-fine tungsten powders

    Institute of Scientific and Technical Information of China (English)

    于洋; 王尔德

    2004-01-01

    The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size of 3 μm) were investigated respectively. Commercial tungsten powders (original tungsten powders) were mechanically milled in a high-energy attritor mill for 35 h. Ultra-fine tungsten powders and commercial Ni, Fe powders were consolidated into green compacts by using CIP method and liquid-phase sintering at 1 465 ℃ for 30 min in the dissociated ammonia atmosphere. Liquid-phase sintered tungsten heavy alloys using ultra-fine tungsten powders exhibit full densification (above 99% in relative density) and higher strength and elongation compared with conventional liquidphase sintered alloys using original tungsten powders due to lower sintering temperature at 1 465 ℃ and short sintering time. The mechanical properties of sintered tungsten heavy alloy are found to be mainly dependent on the particles size of raw tungsten powders and liquid-phase sintering temperature.

  14. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  15. Influence of Rare Earth on Carbide in Weld Metal

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yuan-Bin; REN Deng-Yi

    2003-01-01

    The influence of rare earths (RE) on carbides in high carbon steel weld metal was studied by transmission electron microscope (TEM) and energy dispersive X-ray microanalysis (EDX). It is found that rare earth markedly affects the quantity, morphology and distribution of carbides. The precipitating mechanism of carbides was proposed in which rare earth compounds with high surface energy serve as the nucleation sites for carbides in superheated liquid metal and the induced carbides are precipitated extensively and distributed evenly. The preferential precipitation of carbides decreases the carbon content in matrix, which is transformed into low carbon lath martensite after welds are chilled to room temperature.

  16. Hardening of self ion implanted tungsten and tungsten 5-wt% rhenium

    International Nuclear Information System (INIS)

    Highlights: ► W+ ion implantation was used to simulate neutron damage in W and W–5 wt%Re. ► A Hardness increase in pure tungsten was seen to saturate by 0.4 dpa. ► TEM of pure W shows little change in damage levels between 0.4 and 33 dpa. ► W–5 wt%Re alloy shows a hardness saturation between 0.07 dpa and 1.2 dpa. ► Above 13 dpa rhenium clusters are seen by APT and hardness rapidly increases. - Abstract: Tungsten is one of the most promising materials for high temperature components in any future nuclear fusion tokamak. In this study tungsten-ion implantation has been used to simulate the damage caused by neutrons in pure tungsten and tungsten 5 wt% rhenium. This damaged layer is only 300 nm deep so conventional mechanical tests cannot be used to investigate it. Nanoindentation has been used to measure the change in hardness as a function of six damage levels (0 dpa, 0.07 dpa, 0.4 dpa, 1.2 dpa, 13 dpa and 33 dpa). In pure tungsten the hardness increase is seen to saturate by 0.4 dpa at ≈0.8 GPa. Transmission electron microscopy of the damage structure sees a similar saturation of the loop volume number density at the same damage level. In the tungsten 5 wt% rhenium the increase in hardness is constant between 0.07 and 1.2 dpa, ≈0.85 GPa. The loop volume number density as measured using TEM is also shows little change in this region. At a damage level of 33 dpa the hardness increase is 2.88 GPa; this corresponds with the formation of small 3–5 nm rhenium clusters as observed using atom probe tomography.

  17. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  18. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I- and IO3- species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and Eh of cement matrices is reported. (author)

  19. Silicon Carbide From a Carbon Nodule in the Canyon Diablo Meteorite

    Science.gov (United States)

    Leung, I. S.; Winston, R.

    2011-12-01

    The Canyon Diablo Meteorite fell in the Arizona desert 50,000 years ago, giving rise to the well-preserved Meteor Crater. Irons of various sizes were scattered around the crater rim and on the surrounding plains. We studied a rusty specimen containing a carbon nodule. We dug out small blocks of sooty carbon by means of a sharp tungsten carbide tip. These carbon materials contain traces of silicon carbide (SiC) and diamond/lonsdaleite. We report here our findigs of two groups of SiC grains. (1) Relatively large crystals, about 80-90 microns in size. Their colors are in shades of blue, green and neutral. One of the grains are composed of a cluster of 3 crystals of the 3C polytype, whereas, 7 other individual crystals are of hexagonal structure. All crystals in this group have dark, rounded resorption rims. (2) Small crystals, about 30-50 microns in size. They are pale blue in color, and they lack dark-colored rims. These two distinct groups probably have different modes of origin. The large crystals seem to be early-formed, but had been reheated or partially melted, as indicated by the bead-like rims. The complexities displayed by these SiC crystals might have resulted from a long residence time in the meteorite while it was still in space. Their origin might be akin to that of SiC occurring in carbonaceous chondrites and interplanetary dust particles.

  20. Cementing porcelain-fused-to-metal crowns.

    Science.gov (United States)

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  1. Dynamic behavior of novel tungsten penetrator materials

    International Nuclear Information System (INIS)

    The scope of the investigations was to find criteria which are related to the terminal ballistic performance of high strength tungsten KE-penetrator materials. The study comprised three tungsten alloys having densities above 17.1 g/cm3 and comparable static material strengths. For this purpose the authors investigated the dynamic material behavior by means of the instrumented Taylor-test. The influence of the strain rate on the yield strength and the maximum strain when cracking occurred were determined. The measured dynamic strength data were compared with the terminal ballistic efficiency of rods penetrating a semi-infinite RHA-target. Furthermore, the structural properties of the alloys were discussed with respect to their behavior in the regime of hydrodynamic flow

  2. Femtosecond fiber laser additive manufacturing of tungsten

    Science.gov (United States)

    Bai, Shuang; Liu, Jian; Yang, Pei; Zhai, Meiyu; Huang, Huan; Yang, Lih-Mei

    2016-04-01

    Additive manufacturing (AM) is promising to produce complex shaped components, including metals and alloys, to meet requirements from different industries such as aerospace, defense and biomedicines. Current laser AM uses CW lasers and very few publications have been reported for using pulsed lasers (esp. ultrafast lasers). In this paper, additive manufacturing of Tungsten materials is investigated by using femtosecond (fs) fiber lasers. Various processing conditions are studied, which leads to desired characteristics in terms of morphology, porosity, hardness, microstructural and mechanical properties of the processed components. Fully dense Tungsten part with refined grain and increased hardness was obtained and compared with parts made with different pulse widths and CW laser. The results are evidenced that the fs laser based AM provides more dimensions to modify mechanical properties with controlled heating, rapid melting and cooling rates compared with a CW or long pulsed laser. This can greatly benefit to the make of complicated structures and materials that could not be achieved before.

  3. Thermal stability of warm-rolled tungsten

    DEFF Research Database (Denmark)

    Alfonso Lopez, Angel

    and recrystallization occur in tungsten, and quantifying the kinetics and microstructuralaspects of these restoration processes. Two warm-rolled tungsten plates are annealed attemperatures between 1100 °C and 1350 °C, under vacuum conditions or argon atmosphere. Theeffects of annealing on the microstructure....... In the presentwork, the annealing behavior is investigated after introducing different deformation structures byrolling to moderate (67% thickness reduction) and high (90% thickness reduction) rollingreductions. The deformation-induced microstructures after rolling are characterized by theaforementioned techniques...... to assess the effect of the processing parameters. Characterization of theannealed state reveals the effect of the degree of deformation on the recovery and recrystallizationannealing phenomena. This allowed comparing recrystallization kinetics (in terms of nucleation andgrowth) in dependence on initial...

  4. Microstructural evolution of tungsten oxide thin films

    Science.gov (United States)

    Hembram, K. P. S. S.; Thomas, Rajesh; Rao, G. Mohan

    2009-10-01

    Tungsten oxide thin films are of great interest due to their promising applications in various optoelectronic thin film devices. We have investigated the microstructural evolution of tungsten oxide thin films grown by DC magnetron sputtering on silicon substrate. The structural characterization and surface morphology were carried out using X-ray diffraction and Scanning Electron Microscopy (SEM). The as deposited films were amorphous, where as, the films annealed above 400 °C were crystalline. In order to explain the microstructural changes due to annealing, we have proposed a "instability wheel" model for the evolution of the microstructure. This model explains the transformation of mater into various geometries within them selves, followed by external perturbation.

  5. Microstructural evolution of tungsten oxide thin films

    Energy Technology Data Exchange (ETDEWEB)

    Hembram, K.P.S.S., E-mail: hembram@isu.iisc.ernet.in [Department of Instrumentation, Indian Institute of Science, Bangalore - 560 012 (India); Theoretical Science Unit, Jawaharlal Nehru Centre for Advanced Scientific Research, Jakkur, Bangalore - 560064 (India); Thomas, Rajesh; Rao, G. Mohan [Department of Instrumentation, Indian Institute of Science, Bangalore - 560 012 (India)

    2009-10-30

    Tungsten oxide thin films are of great interest due to their promising applications in various optoelectronic thin film devices. We have investigated the microstructural evolution of tungsten oxide thin films grown by DC magnetron sputtering on silicon substrate. The structural characterization and surface morphology were carried out using X-ray diffraction and Scanning Electron Microscopy (SEM). The as deposited films were amorphous, where as, the films annealed above 400 deg. were crystalline. In order to explain the microstructural changes due to annealing, we have proposed a 'instability wheel' model for the evolution of the microstructure. This model explains the transformation of mater into various geometries within them selves, followed by external perturbation.

  6. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    OpenAIRE

    Adriana Eštoková; Lenka Palaščáková

    2013-01-01

    The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices) of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in t...

  7. Assessment of the compatibility of wood and plastic with cement for their recycling in cement composites

    OpenAIRE

    Andrade, André De; Caldeira, Fernando

    2010-01-01

    The compatibility between maritime pine wood and cement, and between plastic (LDPE) and cement, was assessed for the recycling of wood and plastic in cement composites. Temperature vs. time profiles of cement setting were registered and compatibility indices were calculated. Results indicate that recycling of plastics in plastic-cement composites does not pose any questions regarding chemical compatibility. However, maritime pine hinders cement setting in some extent. So, in or...

  8. Synthesis of molybdenum and tungsten oxytetrafluorides

    Energy Technology Data Exchange (ETDEWEB)

    Butskij, V.D.; Ignatov, M.E.; Golovanov, B.V. (AN SSSR, Moscow. Inst. Obshchej i Neorganicheskoj Khimii)

    1985-03-01

    A simple method of preparating molybdenum and tungsten oxytetrafluorides by silicon dioxide interaction with hexafluoride of the corresponding metal in a glass at 120-150 deg C and MF/sub 6/ pressure of 0.4-0.5 atm, is developed. MOF/sub 4/ (M=Mo, W) yield is 94-95%, purity is 99%. Synthesized MOF/sub 4/ are characterized by the data of chemical analysis, IR and NMR/sup 19/F spectrometry.

  9. Synthesis of molybdenum and tungsten oxytetrafluorides

    International Nuclear Information System (INIS)

    A simple method of preparating molybdenum and tungsten oxytetrafluorides by silicon dioxide interaction with hexafluoride of the corresponding metal in a glass at 120-150 deg C and MF6 pressure of 0.4-0.5 atm, is developed. MOF4 (M=Mo, W) yield is 94-95%, purity is 99%. Synthesized MOF4 are characterized by the data of chemical analysis, IR and NMR19F spectrometry

  10. Controlled nanostructuration of polycrystalline tungsten thin films

    Energy Technology Data Exchange (ETDEWEB)

    Girault, B. [Institut P' (UPR 3346 CNRS), Universite de Poitiers, ENSMA, Bd Pierre et Marie Curie, 86962 Futuroscope Cedex (France); Institut de Recherche en Genie Civil et Mecanique (UMR CNRS 6183), LUNAM Universite, Universite de Nantes, Centrale Nantes, CRTT, 37 Bd de l' Universite, BP 406, 44602 Saint-Nazaire Cedex (France); Eyidi, D.; Goudeau, P.; Guerin, P.; Bourhis, E. Le; Renault, P.-O. [Institut P' (UPR 3346 CNRS), Universite de Poitiers, ENSMA, Bd Pierre et Marie Curie, 86962 Futuroscope Cedex (France); Sauvage, T. [CEMHTI/CNRS (UPR 3079 CNRS), Universite d' Orleans, 3A rue de la Ferollerie, 45071 Orleans Cedex 2 (France)

    2013-05-07

    Nanostructured tungsten thin films have been obtained by ion beam sputtering technique stopping periodically the growing. The total thickness was maintained constant while nanostructure control was obtained using different stopping periods in order to induce film stratification. The effect of tungsten sublayers' thicknesses on film composition, residual stresses, and crystalline texture evolution has been established. Our study reveals that tungsten crystallizes in both stable {alpha}- and metastable {beta}-phases and that volume proportions evolve with deposited sublayers' thicknesses. {alpha}-W phase shows original fiber texture development with two major preferential crystallographic orientations, namely, {alpha}-W<110> and unexpectedly {alpha}-W<111> texture components. The partial pressure of oxygen and presence of carbon have been identified as critical parameters for the growth of metastable {beta}-W phase. Moreover, the texture development of {alpha}-W phase with two texture components is shown to be the result of a competition between crystallographic planes energy minimization and crystallographic orientation channeling effect maximization. Controlled grain size can be achieved for the {alpha}-W phase structure over 3 nm stratification step. Below, the {beta}-W phase structure becomes predominant.

  11. The tungsten divertor experiment at ASDEX Upgrade

    Science.gov (United States)

    Neu, R.; Asmussen, K.; Krieger, K.; Thoma, A.; Bosch, H.-S.; Deschka, S.; Dux, R.; Engelhardt, W.; García-Rosales, C.; Gruber, O.; Herrmann, A.; Kallenbach, A.; Kaufmann, M.; Mertens, V.; Ryter, F.; Rohde, V.; Roth, J.; Sokoll, M.; Stäbler, A.; Suttrop, W.; Weinlich, M.; Zohm, H.; Alexander, M.; Becker, G.; Behler, K.; Behringer, K.; Behrisch, R.; Bergmann, A.; Bessenrodt-Weberpals, M.; Brambilla, M.; Brinkschulte, H.; Büchl, K.; Carlson, A.; Chodura, R.; Coster, D.; Cupido, L.; de Blank, H. J.; de Peña Hempel, S.; Drube, R.; Fahrbach, H.-U.; Feist, J.-H.; Feneberg, W.; Fiedler, S.; Franzen, P.; Fuchs, J. C.; Fußmann, G.; Gafert, J.; Gehre, O.; Gernhardt, J.; Haas, G.; Herppich, G.; Herrmann, W.; Hirsch, S.; Hoek, M.; Hoenen, F.; Hofmeister, F.; Hohenöcker, H.; Jacobi, D.; Junker, W.; Kardaun, O.; Kass, T.; Kollotzek, H.; Köppendörfer, W.; Kurzan, B.; Lackner, K.; Lang, P. T.; Lang, R. S.; Laux, M.; Lengyel, L. L.; Leuterer, F.; Manso, M. E.; Maraschek, M.; Mast, K.-F.; McCarthy, P.; Meisel, D.; Merkel, R.; Müller, H. W.; Münich, M.; Murmann, H.; Napiontek, B.; Neu, G.; Neuhauser, J.; Niethammer, M.; Noterdaeme, J.-M.; Pasch, E.; Pautasso, G.; Peeters, A. G.; Pereverzev, G.; Pitcher, C. S.; Poschenrieder, W.; Raupp, G.; Reinmüller, K.; Riedl, R.; Röhr, H.; Salzmann, H.; Sandmann, W.; Schilling, H.-B.; Schlögl, D.; Schneider, H.; Schneider, R.; Schneider, W.; Schramm, G.; Schweinzer, J.; Scott, B. D.; Seidel, U.; Serra, F.; Speth, E.; Silva, A.; Steuer, K.-H.; Stober, J.; Streibl, B.; Treutterer, W.; Troppmann, M.; Tsois, N.; Ulrich, M.; Varela, P.; Verbeek, H.; Verplancke, Ph; Vollmer, O.; Wedler, H.; Wenzel, U.; Wesner, F.; Wolf, R.; Wunderlich, R.; Zasche, D.; Zehetbauer, T.; Zehrfeld, H.-P.

    1996-12-01

    Tungsten-coated tiles, manufactured by plasma spray on graphite, were mounted in the divertor of the ASDEX Upgrade tokamak and cover almost 90% of the surface facing the plasma in the strike zone. Over 600 plasma discharges have been performed to date, around 300 of which were auxiliary heated with heating powers up to 10 MW. The production of tungsten in the divertor was monitored by a W I line at 400.8 nm. In the plasma centre an array of spectral lines at 5 nm emitted by ionization states around W XXX was measured. From the intensity of these lines the W content was derived. Under normal discharge conditions W-concentrations around 0741-3335/38/12A/013/img12 or even lower were found. The influence on the main plasma parameters was found to be negligible. The maximum concentrations observed decrease with increasing heating power. In several low power discharges accumulation of tungsten occurred and the temperature profile was flattened. The concentrations of the intrinsic impurities carbon and oxygen were comparable to the discharges with the graphite divertor. Furthermore, the density and the 0741-3335/38/12A/013/img13 limits remained unchanged and no negative influence on the energy confinement or on the H-mode threshold was found. Discharges with neon radiative cooling showed the same behaviour as in the graphite divertor case.

  12. Silicon Carbide Solar Cells Investigated

    Science.gov (United States)

    Bailey, Sheila G.; Raffaelle, Ryne P.

    2001-01-01

    The semiconductor silicon carbide (SiC) has long been known for its outstanding resistance to harsh environments (e.g., thermal stability, radiation resistance, and dielectric strength). However, the ability to produce device-quality material is severely limited by the inherent crystalline defects associated with this material and their associated electronic effects. Much progress has been made recently in the understanding and control of these defects and in the improved processing of this material. Because of this work, it may be possible to produce SiC-based solar cells for environments with high temperatures, light intensities, and radiation, such as those experienced by solar probes. Electronics and sensors based on SiC can operate in hostile environments where conventional silicon-based electronics (limited to 350 C) cannot function. Development of this material will enable large performance enhancements and size reductions for a wide variety of systems--such as high-frequency devices, high-power devices, microwave switching devices, and high-temperature electronics. These applications would supply more energy-efficient public electric power distribution and electric vehicles, more powerful microwave electronics for radar and communications, and better sensors and controls for cleaner-burning, more fuel-efficient jet aircraft and automobile engines. The 6H-SiC polytype is a promising wide-bandgap (Eg = 3.0 eV) semiconductor for photovoltaic applications in harsh solar environments that involve high-temperature and high-radiation conditions. The advantages of this material for this application lie in its extremely large breakdown field strength, high thermal conductivity, good electron saturation drift velocity, and stable electrical performance at temperatures as high as 600 C. This behavior makes it an attractive photovoltaic solar cell material for devices that can operate within three solar radii of the Sun.

  13. Epitaxial growth of tungsten nanoparticles on alumina and spinel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Suarez, T; Lopez-Esteban, S; Pecharroman, C; Esteban-Cubillo, A; Moya, J S [Instituto de Ciencia de Materiales de Madrid (ICMM), Consejo Superior de Investigaciones Cientificas (CSIC), C/ Sor Juana Ines de la Cruz 3, 28049, Cantoblanco, Madrid (Spain); Diaz, L A; Torrecillas, R [Nanomaterials and Nanotechnology Research Center (CINN), Consejo Superior de Investigaciones CientIficas (CSIC), C/ Francisco Pintado Fe 26, 33011, Oviedo, Asturias (Spain); Gremillard, L [Universite de Lyon, INSA-Lyon, MATEIS, UMR CNRS 5510, 20 avenue Albert Einstein, Villeurbanne F-69621 (France)], E-mail: jsmoya@icmm.csic.es

    2008-05-28

    Isolated tungsten nanoparticles ({alpha}-W and {beta}-W phase) were synthesized and epitaxially grown on alumina and spinel particle surfaces with an average tungsten size of {<=}20 nm for a low tungsten content (of {<=}1.5 vol%). Using tungsten (VI) ethoxide alcoholic solutions, tungsten trioxide hydrated precursors were attached to a ceramic grains surface as a nanoparticle coating. High-resolution transmission electron microscopy (HRTEM) micrographs showed epitaxial interfaces between alumina, spinel and metallic tungsten. This epitaxial growth is assumed to be due to the effect of water vapour on the sublimation of ortho-tungstic acid during the reduction process in a hydrogen atmosphere. The planes involved in the epitaxy were found to be (22-bar 0){sub Al2O3} parallel (121){sub W} and (311){sub MgAl2O4} parallel (110){sub W}.

  14. Process for separation of tungsten and molybdenum by extraction

    International Nuclear Information System (INIS)

    A process for the separation of tungsten and molybdenum by extraction involves the addition of HCl or HNO3 to an aqueous solution containing tungsten and molybdenum to obtain a pH from 0.5 to 4.3, and introduction of a stabilizer comprising water-soluble phosphorus salts and a complexing agent, hydrogen peroxide, in an amount from 1.5 to 2 mole per 1 g-atom of the total content of tungsten and molybdenum. Then molybdenum is selectively extracted from the resulting aqueous solution with tri-n-butylphosphate with equal volumetric proportioning of the aqueous and organic solutions. Re-extraction of molybdenum and partially tungsten is carried out from the organic extracting agent with an alkali or soda solution. The process makes possible the preparation of tungsten solution containing no more than 0.001 g/l of molybdenum, and an increase in the degree of extraction of tungsten and molybdenum

  15. Measurement of thermophysical property of plasma forming tungsten nanofiber layer

    Science.gov (United States)

    Kajita, Shin; Yagi, Takashi; Kobayashi, Kenichi; Tokitani, Masayuki; Ohno, Noriyasu

    2016-05-01

    Thermophysical property of a nanostructured tungsten layer formed on a tungsten film was investigated. A 1-µm-thick tungsten film deposited on a quartz glass substrate was irradiated with a high density helium plasma at the surface temperature of 1500 K. The plasma irradiation led to the formation of highly porous fiberform-nanostructured tungsten layer with a thickness of 3.5 µm. Impulse heating was applied at the interface of the film/substrate, and transient heat diffusion was observed using a pulsed light heating thermoreflectance apparatus. The thermoreflectance signals clearly differed between the nanostructure existing and mechanically removed regions; the difference can be attributed to thermal effusivity of the nanostructured tungsten layer. The estimated thermal conductivity of the nanostructured tungsten decreases to ∼2% of that of bulk when the density of the nanostructure is assumed to be ∼6% of the bulk value.

  16. Synthesis and electrical characterization of tungsten oxide nanowires

    Institute of Scientific and Technical Information of China (English)

    Huang Rui; Zhu Jing; Yu Rong

    2009-01-01

    Tungsten oxide nanowires of diameters ranging from 7 to 200 nm are prepared on a tungsten rod substrate by using the chemical vapour deposition (CVD) method with vapour-solid (VS) mechanism. Tin powders are used to control oxygen concentration in the furnace, thereby assisting the growth of the tungsten oxide nanowires. The grown tungsten oxide nanowires are determined to be of crystalline W18O49. Ⅰ-Ⅴ curves are measured by an in situ transmission electron microscope (TEM) to investigate the electrical properties of the nanowires. All of the Ⅰ-Ⅴ curves observed are symmetric, which reveals that the tungsten oxide nanowires are semiconducting. Quantitative analyses of the experimental I V curves by using a metal-semiconductor-metal (MSM) model give some intrinsic parameters of the tungsten oxide nanowires, such as the carrier concentration, the carrier mobility and the conductivity.

  17. Chemical vapour deposition of tungsten and tungsten silicide layers for applications in novel silicon technology

    CERN Document Server

    Li, F X

    2002-01-01

    This work was a detailed investigation into the Chemical Vapour Deposition (CVD) of tungsten and tungsten silicide for potential applications in integrated circuit (IC) and other microelectronic devices. These materials may find novel applications in contact schemes for transistors in advanced ICs, buried high conductivity layers in novel Silicon-On-Insulator (SOI) technology and in power electronic devices. The CVD techniques developed may also be used for metal coating of recessed or enclosed features which may occur in novel electronic or electromechanical devices. CVD of tungsten was investigated using the silicon reduction reaction of WF sub 6. W layers with an optimum self-limiting thickness of 100 nm and resistivity 20 mu OMEGA centre dot cm were produced self-aligned to silicon. A hydrogen passivation technique was developed as part of the wafer pre-clean schedule and proved essential in achieving optimum layer thickness. Layers produced by this approach are ideal for intimate contact to shallow junct...

  18. Separation and estimation of tungsten and copper in tungsten-copper alloy

    International Nuclear Information System (INIS)

    The tungsten-copper alloy, also called as collet material, is regularly used in resistance welding of end caps of nuclear fuel pins during their fabrication at Nuclear Fuel Complex (NFC). The desirable properties of this material for welding purpose varies with the composition of the alloy. Therefore, it is mandatory to know its composition prior to its application. The present paper describes a modified gravimetric method where tungsten is separated from copper by digestion of the sample in concentrated nitric acid followed by filtration and subsequent ignition of the residue to tungstic oxide (WO3) while copper in the filtrate is estimated by electro-gravimetric method. A co-efficient of variation (CV) of ± 0.2% for tungsten and ± 0.4% for copper have been achieved. (author)

  19. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    1991-01-01

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  20. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  1. Manufacture and properties of fluoride cement

    Science.gov (United States)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  2. The Tungsten Demand and Supply Situation in Recent Years

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    <正>Tungsten is an important and valuable resource listed by the State as a kind of special minerals under the State protection. By the end of 2005, China had 310 tungsten mining areas with the total tungsten deposit amounting to 5.69 million tons. Among the total deposit, wolframite accounts for approximately 20.8 per cent and scheelite accounts for about 70 per cent with

  3. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  4. Experimental setup for tungsten transport studies at the NSTX tokamak

    International Nuclear Information System (INIS)

    Tungsten particles have been introduced into the National Spherical Torus Experiment (NSTX) in Princeton with the purpose to investigate the effects of tungsten injection on subsequent plasma discharges. An experimental setup for the study of tungsten particle transport is described where the particles are introduced into the tokamak using a modified particle dropper, otherwise used for lithium-powder injection. An initial test employing a grazing-incidence extreme ultraviolet spectrometer demonstrates that the tungsten-transport setup could serve to infer particle transport from the edge to the hot central plasmas of NSTX.

  5. Recent advances in high density tungsten composite processing. Technical report

    Energy Technology Data Exchange (ETDEWEB)

    Cytron, S.

    1993-10-01

    Conventional liquid phase sintering has been the mainstay for processing tungsten alloy composites for the past several decades. New application demands being placed on these high density composites have resulted in the emergence of new processing approaches aimed at developing a new generation of high density tungsten composite materials. Recent investigative studies into rapid solidification technology, solid state sintering, mechanical alloying, and explosive compaction are reported here to highlight these recent processing trends. Tungsten heavy alloys, Tungsten alloy composite, Solid state sintering, Mechanical alloying, Explosive composition, Rapid solidification technology.

  6. Ultrarapid microwave synthesis of superconducting refractory carbides

    Energy Technology Data Exchange (ETDEWEB)

    Vallance, Simon R. [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); School of Chemistry, University Nottingham (United Kingdom); Round, David M. [School of Chemistry, University Nottingham (United Kingdom); Ritter, Clemens [Institut Laue-Langevin, Grenoble (France); Cussen, Edmund J. [WestCHEM, Department of Pure and Applied Chemistry, University of Strathclyde, Glasgow (United Kingdom); Kingman, Sam [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); Gregory, Duncan H. [WestCHEM, Department of Chemistry, University of Glasgow (United Kingdom)

    2009-11-26

    Nb{sub 1-x}Ta{sub x}C Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; T{sub c} correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  7. Silicon carbide microsystems for harsh environments

    CERN Document Server

    Wijesundara, Muthu B J

    2011-01-01

    Silicon Carbide Microsystems for Harsh Environments reviews state-of-the-art Silicon Carbide (SiC) technologies that, when combined, create microsystems capable of surviving in harsh environments, technological readiness of the system components, key issues when integrating these components into systems, and other hurdles in harsh environment operation. The authors use the SiC technology platform suite the model platform for developing harsh environment microsystems and then detail the current status of the specific individual technologies (electronics, MEMS, packaging). Additionally, methods

  8. Cementation of Loose Sand Particles based on Bio-cement

    Institute of Scientific and Technical Information of China (English)

    RONG Hui; QIAN Chunxiang

    2014-01-01

    Loose sand particles could be cemented to sandstone by bio-cement (microbial induced magnesium carbonate). The bio-sandstone was firstly prepared, and then the compressive strength and the porosity of the sandstone cemented by microbial induced magnesium carbonate were tested to characterize the cementation effectiveness. In addition, the formed mineral composition and the microstructure of bio-sandstone were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The experimental results show that the feasibility of binding loose sand particles using microbial induced magnesium carbonate precipitation is available and the acquired compressive strength of bio-sandstone can be excellent at certain ages. Moreover, the compressive strength and the porosity could be improved with the increase of microbial induced magnesium carbonate content. XRD results indicate that the morphology of magnesium carbonate induced by microbe appears as needles and SEM results show that the cementation of loose sand particles to sandstone mainly relies on the microbial induced formation of magnesium carbonate precipitation around individual particles and at particle-particle contacts.

  9. Separate vaporisation of boric acid and inorganic boron from tungsten sample cuvette-tungsten boat furnace followed by the detection of boron species by inductively coupled plasma mass spectrometry and atomic emission spectrometry (ICP-MS and ICP-AES).

    Science.gov (United States)

    Kataoka, Hiroko; Okamoto, Yasuaki; Tsukahara, Satoshi; Fujiwara, Terufumi; Ito, Kazuaki

    2008-03-10

    Utilising extremely different vaporisation properties of boron compounds, the determination procedures of volatile boric acid and total boron using tungsten boat furnace (TBF) ICP-MS and TBF-ICP-AES have been investigated. For the determination of volatile boric acid by TBF-ICP-MS, tetramethylammonium hydroxide (TMAH, Me(4)NOH) was used as a chemical modifier to retain it during drying and ashing stages. As for the total boron, not only non-volatile inorganic boron such as boron nitride (BN), boron carbide (B(4)C), etc. but also boric acid (B(OH)(3)) was decomposed by a furnace-fusion digestion with NaOH to produce sodium salt of boron, a suitable species for the electrothermal vaporisation (ETV) procedure. The proposed method was applied to the analysis of various standard reference materials. The analytical results for various biological and steel samples are described.

  10. 21 CFR 888.3027 - Polymethylmethacrylate (PMMA) bone cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Polymethylmethacrylate (PMMA) bone cement. 888... Polymethylmethacrylate (PMMA) bone cement. (a) Identification. Polymethylmethacrylate (PMMA) bone cement is a device...: Polymethylmethacrylate (PMMA) Bone Cement.”...

  11. Ultra-rapid processing of refractory carbides; 20 s synthesis of molybdenum carbide, Mo2C.

    Science.gov (United States)

    Vallance, Simon R; Kingman, Sam; Gregory, Duncan H

    2007-02-21

    The microwave synthesis of molybdenum carbide, Mo(2)C, from carbon and either molybdenum metal or the trioxide has been achieved on unprecedented timescales; Ex- and in-situ characterisation reveals key information as to how the reaction proceeds.

  12. Synthesis and properties of low-carbon boron carbides

    International Nuclear Information System (INIS)

    This paper reports on the production of boron carbides of low carbon content (3 and CCl4 at 1273-1673 K in a chemical vapor deposition (CVD) reactor. Transmission electron microscopy (TEM) revealed that phase separation had occurred, and tetragonal boron carbide was formed along with β-boron or α-boron carbide under carbon-depleted gas-phase conditions. At temperatures greater than 1390 degrees C, graphite substrates served as a carbon source, affecting the phases present. A microstructure typical of CVD-produced α-boron carbide was observed. Plan view TEM of tetragonal boron carbide revealed a blocklike structure

  13. Effect of different light curing methods on mechanical and physical properties of resin-cements polymerized through ceramic discs

    Directory of Open Access Journals (Sweden)

    Isil Cekic-nagas

    2011-08-01

    Full Text Available OBJECTIVE: The aim of this study was to compare the polimerization ability of three different light-curing units (quartz tungsten halogen, light-emitting diodes and plasma arc and their exposure modes (high-intensity and soft-start by determination of microhardness, water sorption and solubility, and diametral tensile strength of 5 dual-curing resin cements. Material and methods: A total of 720 disc-shaped samples (1 mm height and 5 mm diameter were prepared from different dual-curing resin cements (Duolink, Nexus, Bifix-QM, Panavia F and RelyX Unicem. Photoactivation was performed by using quartz tungsten halogen (high-power and soft-up modes, light-emitting diode (standard and exponential modes and plasma arc (normal and ramp-curing modes curing units through ceramic discs. Then the samples (n=8/per group were stored dry in the dark at 37°C for 24 h. The Vickers hardness test was performed on the resin cement layer with a microhardness tester (Shimadzu HMV. For sorption and solubility tests; the samples were stored in a desiccator at 37°C and weighed to a constant mass. The samples were weighed both before and after being immersed in deionized water for different periods of time (24 h and 7 days and being desiccated. The diametral tensile strength of the samples was tested in a universal testing machine at a crosshead speed of 0.5 mm/min. Data were analyzed statistically by nonparametric Kruskal Wallis and Mann-Whitney U tests at 5% significance level. RESULTS: Resin cement and light-curing unit had significant effects (p0.05 were obtained with different modes of LCUs. Conclusion: The study indicates that polymerization of resin cements with different light-curing units may result in various polymer structures, and consequently different mechanical and physical properties.

  14. Fabrication of tungsten and tungsten alloy and its high heat load testing for fusion applications

    International Nuclear Information System (INIS)

    Tungsten is one of the most promising candidate materials for an application as plasma facing material (PFM) in future thermonuclear fusion devices. In the divertor region PFM will be exposed to very severe heat load conditions. Steady state heat loads will be around 5 MW/m2 - 10 MW/m2 and in some parts of the divertor even 20 MW/m2 for short periods. These steady state heat loads are accompanied by transient events such as edge localised modes (ELMs), vertical displacement events (VDEs) and plasma disruptions which deposit very high heat loads of up to several MJ/m2 on the PFMs. Important properties which enable tungsten to withstand such environmental conditions are its high melting point, high thermal conductivity and low erosion rate. In present study, we have fabricated Pure Tungsten (W) and Tungsten +1wt. % La2O3 (WL) pallets of size 50 mm (dia) and 9 mm (height) through Powder Metallurgical process using graphite mould and sintered in Direct Sintering Press (DSP) at 2390 °C with 40 MPa pressing force. The crack formations and surface modification behaviours under transient high heat load condition were investigated. Detailed characterization of the exposed sample for its various properties evaluation will be discussed and presented in the paper

  15. Boron carbide morphology changing under purification

    Science.gov (United States)

    Rahmatullin, I. A.; Sivkov, A. A.

    2015-10-01

    Boron carbide synthesized by using coaxial magnetoplasma accelerator with graphite electrodes was purified by two different ways. XRD-investigations showed content changing and respectively powder purification. Moreover TEM-investigations demonstrated morphology changing of product under purification that was discussed in the work.

  16. Ceramic Fabric Coated With Silicon Carbide

    Science.gov (United States)

    Riccitiello, S. R.; Smith, M.; Goldstein, H.; Zimmerman, N.

    1988-01-01

    Material used as high-temperature shell. Ceramic fabric coated with silicon carbide (SiC) serves as tough, heat-resistant covering for other refractory materials. Developed to protect reusable insulating tiles on advanced space transportation systems. New covering makes protective glaze unnecessary. Used on furnace bricks or on insulation for engines.

  17. Direct plasmadynamic synthesis of ultradisperse silicon carbide

    Science.gov (United States)

    Sivkov, A. A.; Nikitin, D. S.; Pak, A. Ya.; Rakhmatullin, I. A.

    2013-01-01

    Ultradisperse cubic silicon carbide (β-SiC) has been obtained by direct plasmadynamic synthesis in pulsed supersonic carbon-silicon plasma jet incident on a copper obstacle in argon atmosphere. The powdered product has a high content of β-SiC in the form of single crystals with average size of about 100 nm and nearly perfect crystallographic habit.

  18. Casimir forces from conductive silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi Ghozotkhar, Mehdi; Svetovoy, V. B.; Broer, W. H.; Palasantzas, G.

    2014-01-01

    Samples of conductive silicon carbide (SiC), which is a promising material due to its excellent properties for devices operating in severe environments, were characterized with the atomic force microscope for roughness, and the optical properties were measured with ellipsometry in a wide range of fr

  19. Casimir force measurements from silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-01-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold-coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was mea

  20. High-temperature carbidization of carboniferous rocks

    Science.gov (United States)

    Goldin, B. A.; Grass, V. E.; Nadutkin, A. V.; Nazarova, L. Yu.

    2009-08-01

    Processes of thermal metamorphism of carboniferous rocks have been studied experimentally. The conditions of high-temperature interaction of shungite carbon with components of the contained rocks, leading to formation of carbide compounds, have been determined. The results of this investigation contribute to the works on searching for new raw material for prospective material production.

  1. Bioactivation of biomorphous silicon carbide bone implants.

    Science.gov (United States)

    Will, Julia; Hoppe, Alexander; Müller, Frank A; Raya, Carmen T; Fernández, Julián M; Greil, Peter

    2010-12-01

    Wood-derived silicon carbide (SiC) offers a specific biomorphous microstructure similar to the cellular pore microstructure of bone. Compared with bioactive ceramics such as calcium phosphate, however, silicon carbide is considered not to induce spontaneous interface bonding to living bone. Bioactivation by chemical treatment of biomorphous silicon carbide was investigated in order to accelerate osseointegration and improve bone bonding ability. Biomorphous SiC was processed from sipo (Entrandrophragma utile) wood by heating in an inert atmosphere and infiltrating the resulting carbon replica with liquid silicon melt at 1450°C. After removing excess silicon by leaching in HF/HNO₃ the biomorphous preform consisted of β-SiC with a small amount (approximately 6wt.%) of unreacted carbon. The preform was again leached in HCl/HNO₃ and finally exposed to CaCl₂ solution. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared analyses proved that oxidation of the residual carbon at the surface induced formation of carboxyl [COO⁻] groups, which triggered adsorption of Ca(2+), as confirmed by XPS and inductively coupled plasma optical emission spectroscopy measurements. A local increase in Ca(2+) concentration stimulated in vitro precipitation of Ca₅(PO₄)₃OH (HAP) on the silicon carbide preform surface during exposure to simulated body fluid, which indicates a significantly increased bone bonding activity compared with SiC.

  2. Joining of silicon carbide using interlayer with matching coefficient of thermal expansion

    International Nuclear Information System (INIS)

    The primary objective of this study is to develop a technique for joining a commercially available Silicon Carbide that gives good room temperature strength and the potential for good high temperature strength. One secondary objective is that the joining technique be adaptable to SiCf/SiC composites and/or Nickel based superalloys, and another secondary objective is that the materials provide good neutron irradiation resistance and low activation for potential application inside nuclear fusion reactors. The joining techniques studied here are: (1) reaction bonding with Al-Si/Si/SiC/C; (2) reaction/infiltration with calcium aluminum silicate; (3) ion exchange mechanism to form calcium hexaluminate (a refractory cement); and (4) oxide frit brazing with cordierite

  3. An ex-situ and in-situ evaluation of carbides as potential electrocatalysts

    Science.gov (United States)

    Weigert, Erich

    One of the most prominent challenges facing the commercialization of the direct methanol fuel cell (DMFC) is the high cost of its electrocatalyst components, particularly the anode. The anode typically requires a high loading of precious metal electrocatalyst (Pt-Ru) to obtain a useful amount of electrical energy from the electrooxidation of methanol (CH3OH). The complete electrooxidation of methanol on these catalysts produces strongly adsorbed CO on the surface, which reduces the activity of Pt. The presence of Ru in these electrocatalysts assists with the decomposition of H2O to more efficiently remove the poisoning CO species as CO2(g). The primary disadvantage of these electrocatalyst components is the scarcity and consequently high price of both Pt and Ru. A series of surface science studies ultrahigh vacuum (UHV) have identified molybdenum and tungsten carbide materials as potential alternative DMFC anode electrocatalysts. Both of these materials demonstrated activity towards the decomposition of methanol and water molecules. The purpose of this research was to extend these investigations by the synthesis and characterization of more realistic carbide materials. This was accomplished by a combination of surface science and electrochemical experiments. The electrochemical studies were performed both in-situ and ex-situ in order to better address the "materials gap" and "pressure gap" that often separate findings in UHV studies from results in more realistic environments. Thin film surfaces of molybdenum carbide could be produced on various carbon substrates in a vacuum system by physical vapor deposition (PVD). When modified with low coverages of Pt, MoC phase molybdenum carbides were found to be more active towards the electrooxidation of hydrogen in an acidic electrolyte than Ptmodified carbon substrates in cyclic voltammetry (CV) studies. These surfaces demonstrated a limited range of electrochemical stability in this acid solution. Mo2C surfaces have

  4. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  5. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  6. CALICE silicon-tungsten electromagnetic calorimeter

    Indian Academy of Sciences (India)

    G Mavromanolakis

    2007-12-01

    A highly granular electromagnetic calorimeter prototype based on tungsten absorber and sampling units equipped with silicon pads as sensitive devices for signal collection is under construction. The full prototype will have in total 30 layers and be read out by about 10000 Si cells of 1 × 1 cm2. A first module consisting of 14 layers and depth of 7.2 0 at normal incidence, having in total 3024 channels of 1 cm2, was tested recently with - beam. We describe the prototype and discuss some preliminary testbeam results on its performance with respect to position resolution, response inhomogeneity and transverse containment.

  7. Tungsten imido catalysts for selective ethylene dimerisation.

    Science.gov (United States)

    Wright, Christopher M R; Turner, Zoë R; Buffet, Jean-Charles; O'Hare, Dermot

    2016-02-14

    A tungsten imido complex W(NDipp)Me3Cl (Dipp = 2,6-(i)Pr-C6H3) is active for the selective dimerisation of ethylene to yield 1-butene under mild conditions. Immobilisation and activation of W(NDipp)Cl4(THF) on layered double hydroxides, silica or polymethylaluminoxane yields active solid state catalysts for the selective dimerisation of ethylene. The polymethylaluminoxane-based catalyst displays a turnover frequency (4.0 molC2H4 molW(-1) h(-1)) almost 7 times that of the homogeneous catalyst. PMID:26779579

  8. Tungsten imido catalysts for selective ethylene dimerisation.

    Science.gov (United States)

    Wright, Christopher M R; Turner, Zoë R; Buffet, Jean-Charles; O'Hare, Dermot

    2016-02-14

    A tungsten imido complex W(NDipp)Me3Cl (Dipp = 2,6-(i)Pr-C6H3) is active for the selective dimerisation of ethylene to yield 1-butene under mild conditions. Immobilisation and activation of W(NDipp)Cl4(THF) on layered double hydroxides, silica or polymethylaluminoxane yields active solid state catalysts for the selective dimerisation of ethylene. The polymethylaluminoxane-based catalyst displays a turnover frequency (4.0 molC2H4 molW(-1) h(-1)) almost 7 times that of the homogeneous catalyst.

  9. Cement radwaste solidification studies third annual report

    International Nuclear Information System (INIS)

    This report summarises cement radwaste studies carried out at AEE Winfrith during 1981 on the encapsulation of medium and low active waste in cement. During the year more emphasis has been placed on the work which is directly related to the solidification of SGHWR active sludge. Information has been obtained on the properties of 220 dm3 drums of cemented waste. The use of cement grouts for the encapsulation of solid items has also been investigated during 1981. (U.K.)

  10. Fatigue crack growth behavior of WC-Co and WC-CoNi cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Roa Rovira, Joan Josep; Valle, Vladimir; Jessica, Marshall; Mateo García, Antonio Manuel; Llanes Pitarch, Luis Miguel

    2014-01-01

    En este trabajo se investigó el crecimiento de grietas por fatiga para diversas calidades de metal duro en función de la microestructura y el cociente de carga aplicada (R). De esta forma, se evaluó la influencia de la naturaleza química y el contenido del ligante (Co and 76wt%Co-24wt%Ni), así como del tamaño de grano de la fase cerámica, en el umbral (Kth) y en la cinética de la propagación de grietas por fatiga. Los resultados experimentales indican que las calidades con carburos gruesos pr...

  11. Effect of -bar 2 grain boundaries on plastic deformation of WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Ostberg, G. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)]. E-mail: gusto@fy.chalmers.se; Farooq, M.U. [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Christensen, M. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Andren, H.-O. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Klement, U. [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Wahnstroem, G. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)

    2006-01-25

    Cutting inserts of WC-6wt.% Co were investigated before and after plastic deformation. The deformation tests were performed with a turning operation under realistic, yet controlled, conditions. SEM studies showed that after deformation the WC skeleton structure had broken up and thin lamellae of binder phase had formed in less than 10% of the grain boundaries. Ab initio calculations showed that -bar 2 twist WC/WC boundaries have a high work of separation and the interface energy is not lowered by forming two Co/WC boundaries. Electron backscattered diffraction (EBSD) measurements showed an apparent increase in the relative occurrence of -bar 2 boundaries due to poor indexing of the deformed material. The accumulation of dislocations in general boundaries is held responsible for the difficulty in identifying them compared with -bar 2 boundaries. At the -bar 2 tilt boundary the grains have the glide planes {l_brace}101-bar 0{r_brace} in common and at the -bar 2 twist boundary there are three glide planes intersecting, which facilitate dislocation movements across the -bar 2 boundaries.

  12. Fatigue behavior and associated binder deformation mechanisms in WC-Co cemented carbides

    OpenAIRE

    Vladimir Valle Alvarez, Lauro

    2013-01-01

    The mechanical integrity of WC-Co hardmetals has been studied by the occurrence of subcritical crack growth and strength degradation under cycling loading. The investigation is conducted on three WC-Co hardmetals grades with different binder content and/or grain size by assessing fatigue crack growth (FCG) behavior and fatigue life tests at room temperature. Experimental fatigue results are compared to fracture toughness and flexural strength data. An analysis of the results within a fatig...

  13. Neutron Scattering Studies of Cement

    Science.gov (United States)

    Allen, Andrew

    2010-03-01

    Despite more than a century of research, basic questions remain regarding both the internal structure and the role of water in Ordinary Portland cement (OPC) concrete, the world's most widely used manufactured material. Most such questions concern the primary hydration product and strength-building phase of OPC paste, the calcium silicate hydrate (C-S-H) gel. When cement and water are mixed, this phase precipitates as clusters of nanoscale (nearly amorphous) colloidal particles with an associated water-filled inter-particle pore system. Most attempts to characterize the C-S-H gel and the behavior of the associated water involve drying or other processes that, themselves, change the bound water content within and around the gel. Neutron scattering methods do not suffer from this disadvantage. Furthermore, the neutron isotope effect and the neutron's sensitivity to molecular motion have enabled considerable progress to be made in recent years by: (i) determining the C-S-H composition, density and gel structure in small-angle neutron scattering (SANS) H/D contrast variation studies; (ii) elucidating the changing state of water within cement as hydration progresses using quasielastic neutron scattering (QENS); and (iii) measuring the production and consumption of nanoscale calcium hydroxide (CH), a by-product of cement hydration that co-exists with the C-S-H gel, using inelastic neutron scattering (INS). These experiments have provided new insights into the physics and chemistry of cement hydration, and have implications for the design of new concretes with pozzolanic cement additions that are intended to address environmental concerns and sustainability issues.

  14. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  15. 21 CFR 872.3275 - Dental cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns...

  16. ADVANCED CEMENTS FOR GEOTHERMAL WELLS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well

  17. Tungsten recycling in the United States in 2000

    Science.gov (United States)

    Shedd, Kim B.

    2011-01-01

    This report, which is one of a series of reports on metals recycling, defines and quantifies the flow of tungsten-bearing materials in the United States from imports and stock releases through consumption and disposition in 2000, with particular emphasis on the recycling of industrial scrap (new scrap) and used products (old scrap). Because of tungsten's many diverse uses, numerous types of scrap were available for recycling by a wide variety of processes. In 2000, an estimated 46 percent of U.S. tungsten supply was derived from scrap. The ratio of tungsten consumed from new scrap to that consumed from old scrap was estimated to be 20:80. Of all the tungsten in old scrap available for recycling, an estimated 66 percent was either consumed in the United States or exported to be recycled.

  18. Plasma spray forming of tungsten coatings on copper electrodes

    Institute of Scientific and Technical Information of China (English)

    JIANG Xian-liang(蒋显亮); F.Gitzhofer; M.I.Boulos

    2004-01-01

    Both direct current dc plasma and radio frequency induction plasma were used to deposit tungsten coatings on copper electrodes. Fine tungsten powder with mean particle size of 5μm and coarse tungsten powder with particle size in the range from 45 μm to 75 μm were used as plasma spray feedstock. It is found that dc plasma is only applicable to spray the fine tungsten powder and induction plasma can be used to spray both the coarse powder and the fine powder. The tungsten coating deposited by the induction plasma spraying of the coarse powder is extremely dense. Such a coating with an interlocking structure and an integral interface with the copper substrate demonstrates high cohesion strength and adhesion strength.

  19. A study on consumable aided tungsten indirect arc welding

    Institute of Scientific and Technical Information of China (English)

    Wang Jun; Wang Yuxin; Feng Jicai

    2009-01-01

    A consumable aided tungsten indirect arc welding method has been studied. This method is different from the traditional TIG welding because it introduces an MIG welding torch into the traditional TIG welding system. An indirect arc is generated between the consumable electrode of the MIG welding torch and the tungsten electrode of the TIG welding torch, but not generated between the tungsten electrode of the welding torch and the base metal. Welding current flows from the consumable electrode to the tungsten electrode in the free-burning indirect arc. The consumable aided tungsten indirect arc welding not only rapidly melts the welding wire but also effectively restrains the excessive fusion of the base metal. The welding experiment and the theoretical analysis confirm that this method can obtain a high deposition rate and a low dilution ratio during the welding process.

  20. Spreading of Ni - Fe - W melts over polycrystalline tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Yupko, V.L.; Minakova, R.V.; Kolchin, O.P.; Vodop' yanova, L.S.; Monastyreva, N.I.; Vojtenko, V.L. (AN Ukrainskoj SSR, Kiev. Inst. Problem Materialovedeniya)

    1983-09-01

    The method of filming was employed to study the spread over dense and porous polycrystalline tungsten of Ni-Fe-W melts. When tungsten amount grows and the W-(Ni-Fe-W) system approaches the thermodynamic equilibrium state the melts spread deteriorates; in case of porous tungsten it is worse than in case of dense one. The observed porosity effect on the spread testifies to intensification of the liquid motion turbulence. Difference in the spread over polycrystalline tungsten between melts with a constant tungsten content (24%) and with the Ni:Fe ratio varying over wide ranges is within the limits of the experimental error, which is due to similar physicochemical properties of nickel and iron.