Secondary raw materials for synthesising new kind of cements

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Goñi, S.

2001-12-01

Full Text Available The present paper is a comparative study of some characteristics of new belite cements obtained from two kind of wastes, which were used as secondary raw materials: fly ash (FA, of low CaO content, from coal combustion, and ash from incineration of municipal solid waste (MSWIA. Cements were synthesised in a range of temperature between 700°C and 900°C from MSWIA and FA, which were previously activated by hydrothermal treatment at 200°C The evolution of cemented phases with the heating temperature was followed by X-ray diffraction (XRD. The results were compared with those obtained from heating the starting FA and MSWIA without the previous hydrothermal treatment. The degree of hydration was quantitatively evaluated by the combined water content, determined from thermogravimetric analyses, during a period of 28 days or 200 days from mixing depending of hydration kinetics of each cement.

Este trabajo es un estudio comparativo de algunas de las características de nuevos cementos belíticos, obtenidos a partir de dos tipos de residuos, como materia prima secundaria: cenizas volantes (CV de bajo contenido en cal, procedentes de la combustión del carbón y cenizas procedentes de la incineración de residuos sólidos urbanos (CIRSU. Los cementos fueron sintetizados en un rango de temperaturas comprendido entre 700°C y 900°C después de un tratamiento hidrotermal de la CV y CIRSU a 200°C La evolución de las fases cementicias, con la temperatura de calentamiento, fue estudiada por difracción de rayos X (DRX. Los resultados fueron comparados con aquellos obtenidos, directamente, por calentamiento de los residuos, sin un tratamiento hidrotermal previo de los mismos. El grado de hidratación fue cuantitativamente evaluado, por medio del análisis termogravimétrico, a partir del agua combinada de los cementos hidratados durante un período de 28 días o 200 días, dependiendo de la cinética de hidratación de cada cemento.

High temperature cement raw meal flowability

DEFF Research Database (Denmark)

Maarup, Claus; Hjuler, Klaus; Dam-Johansen, Kim

2014-01-01

The flowability of cement raw meal is investigated at temperatures up to 850°C in a specially designed monoaxial shear tester. Consolidation stresses of 0.94, 1.87 and 2.79kPa are applied. The results show that the flowability is reduced as temperature is increased above 550°C, indicated by incre......The flowability of cement raw meal is investigated at temperatures up to 850°C in a specially designed monoaxial shear tester. Consolidation stresses of 0.94, 1.87 and 2.79kPa are applied. The results show that the flowability is reduced as temperature is increased above 550°C, indicated...

Influence of man-made aluminosilicate raw materials on physical and mechanical properties of building materials.

Science.gov (United States)

Volodchenko, A. A.; Lesovik, V. S.; Stoletov, A. A.; Glagolev, E. S.; Volodchenko, A. N.; Magomedov, Z. G.

2018-03-01

It has been identified that man-made aluminosilicate raw materials represented by clay rock of varied genesis can be used as energy-efficient raw materials to obtain efficient highly-hollow non-autoclaved silicate materials. A technique of structure formation in the conditions of pressureless steam treatment has been offered. Cementing compounds of non- autoclaved silicate materials based on man-made aluminosilicate raw materials possess hydraulic properties that are conditioned by the process of further formation and recrystallization of calcium silicate hydrates, which optimizes the ratio between gellike and crystalline components and densifies the cementing compound structure, which leads to improvement of performance characteristics. Increasing the performance characteristics of the obtained products is possible by changing the molding conditions. For this reason, in order to create high-density material packaging and, as a result, to increase the strength properties of the products, it is reasonable to use higher pressure, under which raw brick is formed, which will facilitate the increase of quality of highly-hollow products.

Theoretical backgrounds of non-tempered materials production based on new raw materials

Science.gov (United States)

Lesovik, V. S.; Volodchenko, A. A.; Glagolev, E. S.; Chernysheva, N. V.; Lashina, I. V.; Feduk, R. S.

2018-03-01

One of the trends in construction material science is development and implementation of highly effective finish materials which improve architectural exterior of cities. Silicate materials widely-used in the construction today have rather low decorative properties. Different coloring agents are used in order to produce competitive materials, but due to the peculiarities of the production, process very strict specifications are applied to them. The use of industrial wastes or variety of rock materials as coloring agents is of great interest nowadays. The article shows that clay rock can be used as raw material in production of finish materials of non-autoclaved solidification. This raw material due to its material composition actively interacts with cementing component in steam treatment at 90–95 °C with formation of cementing joints that form a firm coagulative-cristalized and crystallization structure of material providing high physic-mechanical properties of silicate goods. It is determined that energy-saving, colored finish materials with compression strength up to 16 MPa can be produced from clay rocks.

Red mud addition in the raw meal for the production of Portland cement clinker.

Science.gov (United States)

Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

2004-12-10

The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

Recycling of spent catalyst and waste sludge from industry to substitute raw materials in the preparation of Portland cement clinker

Directory of Open Access Journals (Sweden)

Kae-Long Lin

2017-09-01

Full Text Available This study investigated the feasibility of using waste limestone sludge, waste stone sludge, iron oxide sludge, and spent catalyst as raw materials in the production of eco-cement. The compressive strength development of the Eco Cement-A (ECO-A paste was similar to that of ordinary Portland cement (OPC pastes. The compressive strength development of the ECO-B paste was higher than that of OPC pastes. In addition, the C2S (Ca2SiO4, C2S and C3S (Ca3SiO5 minerals in the eco-cement paste were continuously utilized to hydrate the Ca(OH2 and calcium silicate hydrates gel (Ca6Si3O12·H2O, C–S–H throughout the curing time. When ECO-C clinker contained 8% spent catalyst, the C3S mineral content decreased and C3A (3 CaO·Al2O3 content increased, thereby causing the structure to weaken and compressive strength to decrease. The results showed that the developed eco-cement with 4% spent catalyst possessed compressive strength properties similar to those of OPC pastes.

PRINCIPLES OF RE-ENGINEERING METHODOLOGY FOR TECHNOLOGICAL PROCESS IN PROCESSING OF RAW MATERIAL COMPONENTS WHILE PRODUCING CEMENT AND SILICATE PRODUCTS

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I. A. Busel

2014-01-01

necessity to modernize technological equipment used for grinding raw material components with the purpose to improve efficiency and quality, power- and resource saving. The possibility of using various grinding aids that permit to increase grinding productivity is shown in the paper. The paper studies an automation concept of the control system which used for grinding process of mineral raw material. A conceptual model for complexation of various methods grinding aids has been proposed in the paper. The paper presents methodological principles for simulation of technological process used for processing of mineral raw material while producing cement and silicate products. The parameters which are to be controlled and which are necessary for development of computer simulations of technological grinding process have been determined in the paper. The paper justifies an application of imitation simulation for creation of computer models. Methodology for imitation simulation of the technological process has been studied in the paper. The paper confirms the possibility to use analytical and probability methods. Imitation simulations of a grinding mill operation have been developed on the basis of experimental data and probability functions. The possibility of controlling technological process of raw material grinding has been demonstrated in the paper.While implementing the proposed complex of organizational and technical recommendations it is possible to increase grinding productivity up to 30-50 % and significantly reduce и существенно снизить energy consumption for mineral raw material grinding during production of cement and silicate products. The combined reengineering methodology for grinding process including all the mentioned intensification methods substantially increases quality of final products and reduces its self-cost that will favour its compatibility and attractiveness for consumers.

The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

Science.gov (United States)

Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

2016-04-01

Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

Radiotracer investigation of cement raw meal homogenizers. Pt. 2

International Nuclear Information System (INIS)

Baranyai, L.

1983-01-01

Based on radioisotopic tracer technique a method has been worked out to study the homogenization and segregation processes of cement-industrial raw meal homogenizers. On-site measurements were carried out by this method in some Hungarian cement works to determine the optimal homogenization parameters of operating homogenizers. The motion and distribution of different raw meal fractions traced with 198 Au radioisotope was studied in homogenization processes proceeding with different parameters. In the first part of the publication the change of charge homogenity in time was discussed which had been measured as the resultant of mixing and separating processes. In the second part the parameters and types of homogenizers influencing the efficiency of homogenization have been detailed. (orig.) [de

Radiotracer investigation of cement raw meal homogenizers. Pt. 2

Energy Technology Data Exchange (ETDEWEB)

Baranyai, L

1983-12-01

Based on radioisotopic tracer technique a method has been worked out to study the homogenization and segregation processes of cement-industrial raw meal homogenizers. On-site measurements were carried out by this method in some Hungarian cement works to determine the optimal homogenization parameters of operating homogenizers. The motion and distribution of different raw meal fractions traced with /sup 198/Au radioisotope was studied in homogenization processes proceeding with different parameters. In the first part of the publication the change of charge homogenity in time was discussed which had been measured as the resultant of mixing and separating processes. In the second part the parameters and types of homogenizers influencing the efficiency of homogenization have been detailed.

Raw mix designing for coal as a fuel in cement kiln as a major fuel and its impact on clinker parameters

International Nuclear Information System (INIS)

Noor-ul-Amin; Ali, K.

2011-01-01

In this paper the use of coal, found at Jabba Taar and Jabba Khushk Khyber Pakhtoon Khwa, in cement manufacturing as a major fuel and its impacts on the raw mix and clinker parameters has been discussed. The maximum amount of coal for pulverizing with raw mix was found to be 10% of the raw mix as calculated from the calorific value and the heat of clinkerization of coal. The coal residue left after burning was utilized in the cement raw material, for which a new raw mix was designed. The new raw mix was converted in to clinker. The resulting clinker was studied for all parameters as per British specification. It was found that the clinker obtained from the newly designed raw mix with coal ash, was in accordance to the British standard specifications. (author)

Operating results of Kosmos Cement's O-SEPA separator for raw grinding

Energy Technology Data Exchange (ETDEWEB)

Ireland, T C [Consultec Ltd., Toronto (CA); Schultz, G K [Southdown Incorporated, Houston, TX (US)

1991-01-01

High efficiency separators were first introduced in the cement industry to improve the energy efficiency of finish grinding circuits. Lately, however, a great deal of interest has been focused on improving the energy efficiency of raw grinding circuits. High efficiency separators have successfully been installed in roller mills as well as in ball mill raw grinding circuits. This paper describes the operating experience of the first installation in North America using a high efficiency separator in a raw grinding circuit. This installation, commissioned in 1988 at the Louisville, Kentucky plant of Kosmos Cement, uses a conventional 4500 HP ball mill and a high efficiency dynamic separator to produce raw meal for a preheater kiln as well as high fineness limestone for sulphur scrubbing in a nearby power plant. The system uses kiln exhaust gases for drying both in the mill and in the separator. (author).

HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

Directory of Open Access Journals (Sweden)

Iacobescu R. I.

2013-06-01

Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

Natural radioactivity of raw materials and products of cement manufacturing and of power plant fly ashes

International Nuclear Information System (INIS)

Gallyas, Miklos

1984-01-01

The natural radioactivity was investigated for several building materials used in Hungary, including cement, concrete, glasses, fine ceramic products, insulation materials, and also for some industrial wastes utilized as building material aggregates like slags, fly ashes etc., from their radiation health aspect. The dose commitments of the population from building materials standardized in several countries are presented. The 232 Th, 226 Ra, and 40 K contents of building materials were measured by gamma spectrometry, using NaI/Tl/scintillation detectors. The results were used to qualify cement materials and fly ash aggregates according to their origin in Hungary, from the point of view of their natural radioactivity. It was concluded that the radioactivity level of the majority of Hungarian cements are below the adopted international standards. (R.P.)

Self-compacting paste system using secondary raw materials

International Nuclear Information System (INIS)

Rizwan, S.A.

2008-01-01

A study has been carried out on self-compacting paste (SCP) systems using various cements and secondary raw materials (SRM's) including rice husk ash (RHA) and Silica Fume (SF). These systems were characterized by: SRM particle size, powder water demand (WD) and setting times, flow, strength, microstructure and early volume stability. The result show that WD increased by adding SRM's due to their smaller particle size, higher surface area and internal porosity. Inclusion of SRM's in SCP systems as cement replacements also increase strength of SCP systems due to filler, hydration and pozzolanic actions which translate into pore refinement. It is demonstrated that the resultant properties of self-compacting cementitious. System (SCCS) depend upon the nature of SRM used. (author)

Performance of Cement Containing Laterite as Supplementary Cementing Material

Directory of Open Access Journals (Sweden)

Abbas Bukhari, Z. S.

2013-03-01

Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

Secondary fuels and raw materials in the Spanish cement industry

Energy Technology Data Exchange (ETDEWEB)

Gordobil, J.C.U.; Guede, Elena [Cementos Lemona s.a. (Spain)

1997-03-01

The growing environmental and energy concern are having an impact on the Spanish cement industry. This article describes the impact on waste management, the operation of cement kilns and the possibility for recycling. Current projects and future prospects are described. (UK)

Front line of cement technolgy and control. Part 5. ; Baking process and chemical reactions. Cement saisentan sono gijutsu to kanri 5. ; Shosei katei to kagaku hanno

Energy Technology Data Exchange (ETDEWEB)

Hirai, M. (Ube Industries, Ltd., Yamaguchi (Japan))

1990-06-01

The baking process in cement production means the process that the raw materials which were mixed and pulverized in the raw material preparation process are charged into a reaction furnace which is called kiln, and clinders (intermediate product of cement) are generated. It is the process which affects quality as well as production cost of cement more significantly than anything else. In this article, an outline of the above baking facilities, how the raw materials change and clinkers are generated therein, and how they are controlled are introduced. Clinkers are composed of such products as alite, belite, aluminate and ferrite, etc. which were generated after decomposition reactions of such raw materials as lime stone, clay, silica rock and iron oxide in the above kiln. The essential ponts of the process control which makes the generation reactions of clinker compounds efficiently are such two points as well balanced raw materials to be charged into the baking facilities and stable operation of such facilities. The quality of cement which is required as finished goods is achieved by the quality control at each intermediate process and the quality tests of cement. 5 refs., 10 figs., 2 tabs.

Strategic raw materials. Risk management

International Nuclear Information System (INIS)

Bertau, Martin; Matschullat, Joerg; Kausch, Peter

2014-01-01

This volume is divided into four chapters: (1) Raw material management, (2) Primary raw materials, (3) Secondary raw materials and recycling, (4). Processing and products. The topics for the chapter ''Raw material management'' are: Substitution of raw materials - framework conditions and implementation; Thales: Strategic raw materials; Time for cooperation between the EU and China in raw materials policy; Availability of elements for the semiconductor industry; Market price risks of raw material-intensive companies - identification and management. The topics on the second item ''Primary raw materials'' are: The supply of economic-critical raw materials - A search and analysis for causes; Lithium extraction from primary raw materials - state and perspectives; The global market of rare earths - A balancing act; Rare earth deposits in Namibia; New technologies in exploration and discovery - Focus on activities in Europe. The third chapter, ''Secondary Raw Materials and Recycling'', covered the topics: Technology metals - Systemic Requirements along the recycling chain; Integrated re-use of high-tech and greentech wastes; From the sewage sludge ash to the phosphorus fertilizer RecoPhos P38 in the stress field of waste, fertilizer and soil protection. In chapter 4. ''Processing and products'' are the topics: Treatment and processing of rare earth metals; Processing of mineral resources - opportunities and challenges; Consequences of modern germanium chemistry; Strategic resources - Risk management. A review and outlook with a pinch of fantasy.. [de

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

2016-08-16

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

2017-03-14

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

DELINEATION OF BOUNDARY CONTOURS OF MINERAL RAW MATERIALS WITHIN THE DEPOSIT SPACE CONSIDERING THE QUALITY

Directory of Open Access Journals (Sweden)

Ivan Tomašić

1990-12-01

Full Text Available On the basis of performed explorations, in the phase of deposit preparation and development for exploitation the obtained results regarding the raw material quality were transfered to the surface. The results served both for the development and planning of deposit excavation dynamics and for the delineation of boundary contours by mineral raw materials within the deposit space considering the quality, The case presented in the article refers to the marl and limestone open pit for the cement industry, the »Partizan« near Split (the paper is published in Croatian.

Raw material versus processing

International Nuclear Information System (INIS)

Berg, E.A.T.

1989-01-01

Some brazilian aspects related with the obtainment of raw materials for advanced ceramic products are described. The necessity of import raw materials by the advanced ceramic industries is mentioned, generating dangerous depedence for the country. The brazilian mineral reserves for using in raw materials of advanced ceramic are also cited. (C.G.C.) [pt

Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

Science.gov (United States)

Chen, Irvin Allen

Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

Basalt waste added to Portland cement

Directory of Open Access Journals (Sweden)

Thiago Melanda Mendes

2016-08-01

Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

Analysis of the cement clinker produced with incorporation of petroleum sludge

Science.gov (United States)

Benlamoudi, A.; Kadir, A. Abdul; Khodja, M.; Nuruddin, M. F.

2018-04-01

Very limited researches have been conducted on the incorporation of petroleum sludge waste into cement clinker production even though this waste may contain similar components to those of clinker raw materials. In this research, petroleum sludge was integrated into cement plant as raw material to produce the cement clinker. As results, incorporation of 5% of this waste was able to produce an acceptable quality of cement. Despite the use of petroleum sludge has decreased the properties of the produced clinker, but it still fit the requirements.

Natural cement as the precursor of Portland cement: Methodology for its identification

International Nuclear Information System (INIS)

Varas, M.J.; Alvarez de Buergo, M.; Fort, R.

2005-01-01

When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements

Development of cement material using inorganic additives

International Nuclear Information System (INIS)

Toyohara, Masumitsu; Satou, Tatsuaki; Wada, Mikio; Ishii, Tomoharu; Matsuo, Kazuaki.

1997-01-01

Inorganic admixtures to enhance the fluidity of cement material was developed. These admixtures turned into easy to immobilize the miscellaneous radioactive waste using cement material. It was found that the ζ potential of cement particles was directly proportional to the content of the inorganic admixtures in cement paste and the particles of cement were dispersed at the high ζ potential. The condensed sodium phosphate, which was the main component of the inorganic admixtures, retarded the dissolution of Ca 2+ ion from the cement, and generated the colloids by incorporating dissolved Ca 2+ ion. The cement material containing the inorganic admixtures was found to have the same mechanical strength and adsorption potential of radionuclides in comparison to normal cement materials. It was confirmed that the cement material containing the inorganic admixture was effectively filled gaps of miscellaneous radioactive waste. (author)

Recycling of Manganese Secondary Raw Material Via Cold-Bond Pelletizing Process

International Nuclear Information System (INIS)

Ahmed, Y.M.Z.; Mohamed, F.M.

2004-01-01

Large quantities of fines were produced during the shipping, transportation, handling and storage of manganese ore sinter imported from different countries to Sinai Company for ferromanganese production. These fines are generally considered as valuable secondary raw materials. Hence, they have a potential to be recycled back to the submerged arc furnace after having been agglomerated. For agglomerates to be considered as feed materials for submerged arc furnace they must have sufficient room temperature strength. Cold-bonded penalization process offers an economically attractive and environmentally viable method for achieving this. Ordinary Portland cement was used in this investigation for the purpose of producing a suitable cold-bonded pellet from such fines. In this investigation, the effect of adding different percentages of Portland cement on the mechanical properties of both green and pellet dried at room temperature for 1, 3, 7, 14, and 28 days of normal curing were studied. The results revealed that, although the compressive strength of green pellets improved with the increase of the amount of cement added. retardation in pellet drop strength was reported. Whereas, the increase in both the cement content and time of drying leads to increase in the mechanical properties of pellets normally cured at room temperature. pellets obtain with the addition of 9% cement shows reasonable mechanical properties to be charged in the submerged are furnace. ferromanganese alloy having a standard range composition was produced in a laboratory submerged are furnace using such pellets

Radon exhalation of cementitious materials made with coal fly ash: Part 2 - testing hardened cement-fly ash pastes

International Nuclear Information System (INIS)

Kovler, K.; Perevalov, A.; Levit, A.; Steiner, V.; Metzger, L.A.

2005-01-01

Increased interest in measuring radionuclides and radon concentrations in fly ash (FA), cement and other components of building products is due to the concern about health hazards of naturally occurring radioactive materials (NORM). The paper focuses on studying the influence of FA on radon exhalation rate (radon flux) from cementitious materials. In the previous part of the paper the state of the art was presented, and the experiments for testing raw materials, Portland cement and coal fly ash, were described. Since the cement and FA have the most critical role in the radon release process relative to other concrete constituents (sand and gravel), and their contribution is dominant in the overall radium content of concrete, tests were carried out on cement paste specimens with different FA contents, 0-60% by weight of the binder (cement+FA). It is found that the dosage of FA in cement paste has a limited influence on radon exhalation rate, if the hardened material is relatively dense. The radon flux of cement-FA pastes is lower than that of pure cement paste: it is about ∼3 mBq m -2 s -1 for cement-FA pastes with FA content as high as 960 kg m -3

Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

Science.gov (United States)

Lederer, Jakob; Trinkel, Verena; Fellner, Johann

2017-02-01

A number of studies present the utilization of fly ashes from municipal solid waste incineration (MSWI) in cement production as a recycling alternative to landfilling. While there is a lot of research on the impact of MSWI fly ashes utilization in cement production on the quality of concrete or the leaching of heavy metals, only a few studies have determined the resulting heavy metal content in cements caused by this MSWI fly ashes utilization. Making use of the case of Austria, this study (1) determines the total content of selected heavy metals in cements currently produced in the country, (2) designs a scenario and calculates the resulting heavy metal contents in cements assuming that all MSWI fly ashes from Austrian grate incinerators were used as secondary raw materials for Portland cement clinker production and (3) evaluates the legal recyclability of demolished concretes produced from MSWI fly ash amended cements based on their total heavy metal contents. To do so, data from literature and statistics are combined in a material flow analysis model to calculate the average total contents of heavy metals in cements and in the resulting concretes according to the above scenario. The resulting heavy metal contents are then compared (i) to their respective limit values for cements as defined in a new technical guideline in Austria (BMLFUW, 2016), and (ii) to their respective limit values for recycling materials from demolished concrete. Results show that MSWI fly ashes utilization increases the raw material input in cement production by only +0.9%, but the total contents of Cd by +310%, and Hg, Pb, and Zn by +70% to +170%. However these and other heavy metal contents are still below their respective limit values for Austrian cements. The same legal conformity counts for recycling material derived from concretes produced from the MSWI fly ash cements. However, if the MSWI fly ash ratio in all raw materials used for cement production were increased from 0.9% to 22

Examination of the jarosite-alunite precipitate addition in the raw meal for the production of sulfoaluminate cement clinker.

Science.gov (United States)

Katsioti, M; Tsakiridis, P E; Leonardou-Agatzini, S; Oustadakis, P

2006-04-17

The aim of the present research work was to investigate the possibility of adding a jarosite-alunite chemical precipitate, a waste product of a new hydrometallurgical process developed to treat economically low-grade nickel oxides ores, in the raw meal for the production of sulfoaluminate cement clinker. For that reason, two samples of raw meals were prepared, one contained 20% gypsum, as a reference sample ((SAC)Ref) and another with 11.31% jarosite-alunite precipitate ((SAC)J/A). Both raw meals were sintered at 1300 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the jarosite-alunite precipitate did not affect the mineralogical characteristics of the so produced sulfoaluminate cement clinker and there was confirmed the formation of the sulfoaluminate phase (C4A3S), the most typical phase of this cement type. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of jarosite-alunite precipitate did not negatively affect the quality of the produced cement.

Recycling of bagasse ash in cement manufacturing and its impact on clinker potential and environmental pollution

International Nuclear Information System (INIS)

Amin, N.U.; Ali, K.

2009-01-01

In this investigation bagasse ash from sugar mills of North West Frontier Province (NWFP) has been used in the raw mix designing for high strength Portland cement as a raw material and subjected to clinkerization and cement formation. Different parameters of the resulting clinker and cement were studied and compared with the British and Pakistan standard specification. 5% bagasse ash was found as the optimal limit to be blended and pulverized with other raw material prior to clinkerization which decreased the emission of carbon dioxide to the environment up to 1.73%. Moreover it replaced 5% clay from the raw meal. (author)

Raw Materials Market of China

Directory of Open Access Journals (Sweden)

Dmitry Alexandrovich Izotov

2013-12-01

Full Text Available Deficit of raw materials is becoming an important concern for the Chinese economy as it continues to grow. This deficit is amended with imports, which – in their own turn – are limited by the high level of global prices. The build-up issue of raw materials imports is going to solve by the measures of monetary policy (RMB’s revaluation against the USD. Analysis of China’s market of raw materials reveals that the largest increase in the physical volume of imports is concentrated in crude oil, LNG, iron ore and coal. As for Russia, its supplies and share in total Chinese imports of raw materials tend to increase. Author employs regression equations based on international statistics data to show that RMB’s revaluation, ceteris paribus, increases physical volumes of raw materials imports. However, the main factor of coal and LNG imports growth is energy consumption by Chinese heavy industry; imports of oil products – producers’ prices; meanwhile imports of steel products tend to decrease with the growth of steel exports. RMB’s revaluation increases physical volumes of imports of low value added raw materials from Russia (coal, crude oil, iron ore

Raw material uranium

International Nuclear Information System (INIS)

Arnold, O.

1975-01-01

In this paper some aspects are being considered, in as far as they can contribute to a better understanding of uranium as a raw material and an energy carrier, and as they can indicate the possible ways and means open to the German Federal Republic for securing this highly desirable raw material, without becoming even more dependent on the economic and political views of the producing countries, than it is the case in respect of oil. (orig.) [de

Cement replacement materials. Properties, durability, sustainability

International Nuclear Information System (INIS)

Ramezanianpour, Ali Akbar

2014-01-01

The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

Cement-based materials' characterization using ultrasonic attenuation

Science.gov (United States)

Punurai, Wonsiri

The quantitative nondestructive evaluation (NDE) of cement-based materials is a critical area of research that is leading to advances in the health monitoring and condition assessment of the civil infrastructure. Ultrasonic NDE has been implemented with varying levels of success to characterize cement-based materials with complex microstructure and damage. A major issue with the application of ultrasonic techniques to characterize cement-based materials is their inherent inhomogeneity at multiple length scales. Ultrasonic waves propagating in these materials exhibit a high degree of attenuation losses, making quantitative interpretations difficult. Physically, these attenuation losses are a combination of internal friction in a viscoelastic material (ultrasonic absorption), and the scattering losses due to the material heterogeneity. The objective of this research is to use ultrasonic attenuation to characterize the microstructure of heterogeneous cement-based materials. The study considers a real, but simplified cement-based material, cement paste---a common bonding matrix of all cement-based composites. Cement paste consists of Portland cement and water but does not include aggregates. First, this research presents the findings of a theoretical study that uses a set of existing acoustics models to quantify the scattered ultrasonic wavefield from a known distribution of entrained air voids. These attenuation results are then coupled with experimental measurements to develop an inversion procedure that directly predicts the size and volume fraction of entrained air voids in a cement paste specimen. Optical studies verify the accuracy of the proposed inversion scheme. These results demonstrate the effectiveness of using attenuation to measure the average size, volume fraction of entrained air voids and the existence of additional larger entrapped air voids in hardened cement paste. Finally, coherent and diffuse ultrasonic waves are used to develop a direct

SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

DEFF Research Database (Denmark)

Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter

2015-01-01

The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases...... the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw materials during combustion of pine wood and tire rubber has been studied experimentally in a high...

Energy saving cement production by grain size optimisation of the raw meal

Directory of Open Access Journals (Sweden)

B. Simons

Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

CEMENT BONDED COMPOSITES – A MECHANICAL REVIEW

Directory of Open Access Journals (Sweden)

Stephan Frybort

2008-05-01

Full Text Available Over the last years promising cement bonded wood composites for structural purposes have evolved. Durability, toughness, high dimen-sional stability, resistance against environmental influences such as biodegradation or weathering but also availability of the raw material as well as economic factors are features which can make cement-bonded composites superior to conventionally bonded composites. This paper reviews the relationship of diverse parameters, including density and particle size on mechanical and physical properties of cement bonded composites, based on published sources from the last 60 years. For general and recent information about bonding mechanisms, compatibility and setting problems, determination and improvement of compatibility, the used raw materials as well as accelerators are discussed. The main part deals with failure mechanisms in connection with several production parameters. Furthermore, the influence of particle size and geometry, orientation of the particles, cement-wood ratio and the effect of accelerators and treatment of the particles on modulus of elasticity, modulus of rupture as well as thickness swelling are discussed.

Radon exhalation of cementitious materials made with coal fly ash: Part 1 - scientific background and testing of the cement and fly ash emanation

International Nuclear Information System (INIS)

Kovler, K.; Perevalov, A.; Steiner, V.; Metzger, L.A.

2005-01-01

Increased interest in measuring radionuclides and radon concentrations in fly ash, cement and other components of building products is due to the concern of health hazards of naturally occurring radioactive materials (NORM). The current work focuses on studying the influence of fly ash (FA) on radon-exhalation rate (radon flux) from cementitious materials. The tests were carried out on cement paste specimens with different FA contents. The first part of the paper presents the scientific background and describes the experiments, which we designed for testing the radon emanation of the raw materials used in the preparation of the cement-FA pastes. It is found that despite the higher 226 Ra content in FA (more than 3 times, compared with Portland cement) the radon emanation is significantly lower in FA (7.65% for cement vs. 0.52% only for FA)

Effects of Coal Gangue on Cement Grouting Material Properties

Science.gov (United States)

Liu, J. Y.; Chen, H. X.

2018-05-01

The coal gangue is one of the most abundant industrial solid wastes and pollute source of air and water. The use of coal gangue in the production of cement grouting material comforms to the basic state policy of environment protection and the circular using of natural resources. Through coal gangue processing experiment, coal gangue cement grouting materials making test, properties detection of properties and theoretical analysis, the paper studied the effects of coal gangue on the properties of cement grouting materials. It is found that at the range of 600 to 700 °C, the fluidity and the compressive and flexural strengths of the cement grouting materials increase with the rising up of the calcination temperatures of coal gangue. The optimum calcination temperature is around 700 °C. The part substitution of cement by the calcined coal gangue in the cement grouting material will improve the mechanical properties of the cement grouting material, even thought it will decrease its fluidity. The best substitution amount of cement by coal gangue is about 30%. The fluidity and the long term strength of the ordinary silicate cement grouting material is obviously higher than that of the sulphoaluminate cement one as well as that of the silicate-sulphoaluminate complex cement one.

Method for selecting raw materials to preparing ceramic masses: application to raw material for red ceramic

International Nuclear Information System (INIS)

Moreno, Maria Margarita Torres; Rocha, Rogers Raphael da; Zanard, Antenor

2012-01-01

We studied the raw materials used in a factory building blocks, located in Cesario Lange city (SP). It extracts raw materials from various sources in the region to make the dough. The mixtures were prepared from dry milled powders based on data related to the plasticity of the raw materials. It was obtained with the apparatus Vicat-cone in order to obtain similar levels of water absorption of the samples burned at 900 deg C for all compositions. To quantify the proportion of each clay was used the Lever Rule. In this firing temperature, where sintering is mainly by diffusion from a solid state, different compositions of the same set of four raw materials resulted in similar values. (author)

Densified ultra-light cement-based materials

DEFF Research Database (Denmark)

Esteves, Luis Pedro

2015-01-01

be used as a “clean technology” in the production of cement-based materials for structural applications with a low carbon footprint. This paper describes the principles of this concept coupled with experimental results on the basic properties of this enhanced type of cement-based materials with combined...

Cement-Based Materials for Nuclear Waste Storage

CERN Document Server

Cau-di-Coumes, Céline; Frizon, Fabien; Lorente, Sylvie

2013-01-01

As the re-emergence of nuclear power as an acceptable energy source on an international basis continues, the need for safe and reliable ways to dispose of radioactive waste becomes ever more critical. The ultimate goal for designing a predisposal waste-management system depends on producing waste containers suitable for storage, transportation and permanent disposal. Cement-Based Materials for Nuclear-Waste Storage provides a roadmap for the use of cementation as an applied technique for the treatment of low- and intermediate-level radioactive wastes.Coverage includes, but is not limited to, a comparison of cementation with other solidification techniques, advantages of calcium-silicate cements over other materials and a discussion of the long-term suitability and safety of waste packages as well as cement barriers. This book also: Discusses the formulation and production of cement waste forms for storing radioactive material Assesses the potential of emerging binders to improve the conditioning of problemati...

Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

International Nuclear Information System (INIS)

Ichitsubo, Koki

2008-01-01

Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

Environmental and energy assessment of the use of Andesite in cement

Directory of Open Access Journals (Sweden)

Hamidi Moussa

2018-01-01

Full Text Available The present study is a contribution to the research of new sources of supply of additions and raw materials in order to valorize local materials in the manufacture of cement. It consists in checking the environmental validity of the industrial use of andesite by evaluating the energy consumption of manufacturing andesitic cement. This evaluation was made on CEMI 52.5R type cement mortars whose basic constituent is clinker, with substitution rates of raw and calcined andesitic rock at 800 °C varying from 0-40%. and this through mechanical performance tests at several deadlines (2 days, 7 days, 28 days and 90 days. The results show that the analysis of the influence on the environment of this addition, in its raw state or calcined at 800 ° C, made it possible to say that globally the impact of andesite on the matrices seems positive to long term. The replacement of the cement by andesite systematically induces a reduction in the energy required to produce one ton of binder, due to the lower energy demand for grinding than that required for the thermal treatment of the clinker. Overall, the energy cost of andesite cement (in kWh per MPa compressive strength is lower than that of ordinary cement for low rates of clinker replacement and obtaining cements with moderate strengths.

A COST-REDUCTION OF SELF-COMPACTING CONCRETE INCORPORATING RAW RICE HUSK ASH

Directory of Open Access Journals (Sweden)

H. AWANG

2016-01-01

Full Text Available The higher material cost of self-compacting concrete (SCC as compared to normal vibrated concrete is mainly due to its higher cement content. In order to produce economical SCC, a significant amount of cement should be replaced with cheaper material options, which are commonly found in byproduct materials such as limestone powder (LP, fly ash (FA and raw rice husk ash (RRHA. However, the use of these byproduct materials to replace the high volumes of cement in an SCC mixture will produce deleterious effects such as strength reduction. Thus, the objective of this paper is to investigate the optimum SCC mixture proportioning capable of minimizing SCC’s material cost. A total of fifteen mixes were prepared. This study showed that raw rice husk ash exhibited positive correlations with fly ash and fine limestone powder and were able to produce high compressive and comparable to normal concrete. The SCC-mix made with quaternary cement-blend comprising OPC/LP/FA/RRHA at 55/15/15/15 weight percentage ratio is found to be capable of maximizing SCC’s material-cost reduction to almost 19% as compared with the control mix

Assessment of hardened characteristics of raw fly ash blended self-compacting concrete

Directory of Open Access Journals (Sweden)

B. Mahalingam

2016-09-01

Full Text Available Fly ash is widely used as a supplementary cementitious material in concrete. Due to the implementation of new thermal power plants as a consequence of electricity demand, generation of fly ash is noticeably increased. In addition to pozzolana blended cement production, it is very imperative to use raw fly ash in concrete. Earlier research studies investigated the performance of processed fly ash in blended cement production as well as in concrete. In general, ground fly ash is used in blended cement production. A comprehensive study on the performance evaluation of raw fly ash in self-compacting concrete is not available in the existing literature. Moreover, utilization of raw fly ash in special concrete such as self-compacting concrete is essential to comprehend the performance of raw fly ash blended concrete compared to ordinary Portland concrete. Additionally, it will help to achieve maximum utilization of raw fly ash as a supplementary cementitious material rather than disposal as a waste, which eventually leads to several environmental issues. In the study, raw fly ash was collected and is directly used in development of self-compacting concrete. Two mixes were cast and hardened characteristics of blended concrete were investigated. Results from the study showed comparable performance with control concrete. Furthermore, significant reduction in chloride permeability was observed for raw fly ash blended concrete.

THE INFLUENCE OF CaO AND P2O5 OF BONE ASH UPON THE REACTIVITY AND THE BURNABILITY OF CEMENT RAW MIXTURES

Directory of Open Access Journals (Sweden)

TOMÁŠ IFKA

2012-03-01

Full Text Available The influence of CaO and P2O5 upon the reactivity of cement raw meal was investigated in this paper. Ash of bone meal containing Ca3(PO42 - 3CaO·P2O5 was used as the source of P2O5. Two series of samples with different content of the ash of bone meal were prepared. In the first series, the ash of bone was added into cement raw meal. The second series of samples were prepared by considering ash as one of CaO sources. Therefore, the total content of CaO in cement raw meal was kept constant, while the amount of P2O5 increased. These different series of samples were investigated by analyzing free lime content in the clinkers. The XRD analysis and Electron Micro Probe Analyzer analysis of the clinkers were also carried out. Two parameters were used to characterize the reactivity of cement raw meal: content of free lime and Burnability Index (BI calculated from free lime content in both series of samples burnt at 1350 ºC, 1400 ºC, 1450 ºC and 1500 ºC. According to the first parameter, P2O5 content that drastically makes worse the reactivity of cement raw meal was found at 1.11 wt.% in the first series, while this limit has reached 1.52 wt.% in the second one. According to the BI, the limit of P2O5 was found at 1.42 wt. % in the first series and 1, 61 wt.% in the second one. Furthermore, EPMA has demonstrated the presence of P2O5 in both calcium silicate phases forming thus solid solutions.

Utilization of steel slag for Portland cement clinker production.

Science.gov (United States)

Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

2008-04-01

The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

Control Analysis Of Tobacco Raw Material Supplies Using Eoq Method Economic Order Quantity To Reach Efficiency Total Costs Of Raw Material In Pr. Sukun

Directory of Open Access Journals (Sweden)

Wiwik Sudarwati

2017-07-01

Full Text Available The raw material inventory control system determines and guarantees the availability of raw material stock in the right quantity quality and timing. The problem in this research is the procurement of raw materials of tobacco. PR. Sukun still often experiences the excess. This is related to the frequency of raw material purchases and the quantity of raw material purchases which can lead to waste of working capital embedded in raw material inventory raw material ordering costs and raw material storage costs. The purpose of this research is to know how to make an efficiency level in procurement of raw material inventory between EOQ method compared with policy of PR. Sukun. The type of research used is analytic descriptive type. Data analysis begins by analyzing raw material quantity comparison total raw material inventory cost and raw material cost between PR Sukun policy with EOQ method. Based on the results of research known that by using EOQ method can be much more efficient compared to policy of PR. Sukun. The quantity and frequency of purchasing raw materials is less but still take into account the safety stock and reorder point so the production process is not disturbed. In addition the cost of purchasing ordering costs and raw materials storage costs less so as to create efficiencies on the cost of raw materials inventory. PR. Sukun in the procurement of raw material inventory should use EOQ method to be more efficient and take into account the safety stock and reorder point to avoid the inventory excess of raw materials.

Raw materials policy: implications for Germany

Energy Technology Data Exchange (ETDEWEB)

Gaertner, E

1978-04-01

The contribution characterizes the situation of the national mining industry in 1977, deals with international raw materials policies within the framework of the North-South dialogue and with the policies of the western industrial countries, points out the dangers of worldwide state-controlled raw materials policies and calls for a) the political risk of enterprise cooperation with developing countries to be covered and b) double taxation to be avoided. Finally, the problems of securing the Federal Republic of Germany's raw materials supplies on a long-term basis are portrayed.

Cement manufacture and the environment - Part I: Chemistry and technology

Science.gov (United States)

Van Oss, H. G.; Padovani, A.C.

2002-01-01

Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

Cement analysis using d + D neutrons

International Nuclear Information System (INIS)

Womble, Phillip C.; Paschal, Jon; Moore, Ryan

2005-01-01

In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

Modernization of Byuzmeyinsky Cement Plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

Additives for cement compositions based on modified peat

Energy Technology Data Exchange (ETDEWEB)

Kopanitsa, Natalya, E-mail: kopanitsa@mail.ru; Sarkisov, Yurij, E-mail: sarkisov@tsuab.ru; Gorshkova, Aleksandra, E-mail: kasatkina.alexandra@gmail.com; Demyanenko, Olga, E-mail: angel-n@sibmail.com [Tomsk State University of Architecture and Building, 2, Solyanaya sq., Tomsk, 634003 (Russian Federation)

2016-01-15

High quality competitive dry building mixes require modifying additives for various purposes to be included in their composition. There is insufficient amount of quality additives having stable properties for controlling the properties of cement compositions produced in Russia. Using of foreign modifying additives leads to significant increasing of the final cost of the product. The cost of imported modifiers in the composition of the dry building mixes can be up to 90% of the material cost, depending on the composition complexity. Thus, the problem of import substitution becomes relevant, especially in recent years, due to difficult economic situation. The article discusses the possibility of using local raw materials as a basis for obtaining dry building mixtures components. The properties of organo-mineral additives for cement compositions based on thermally modified peat raw materials are studied. Studies of the structure and composition of the additives are carried out by physicochemical research methods: electron microscopy and X-ray analysis. Results of experimental research showed that the peat additives contribute to improving of cement-sand mortar strength and hydrophysical properties.

Operating experience with KRAFTWERK UNION cementation line

International Nuclear Information System (INIS)

Podmaka, L.; Tomik, L.

1988-01-01

A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m 3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

Waste Material Based "Terrazzo" Tiles: The Effect Of Curing Time And Extreme Environmental Conditions Over Glass Aggregate/Cement Matrix Boundary

Science.gov (United States)

Paris, E.; Radica, F.; Stabile, P.; Ansaloni, F.; Giuli, G.; Carroll, M. R.

2017-12-01

Currently, more than half of all materials extracted globally (over three billion tonnes/year in the EU only) are transformed for use in construction. Before year 2020, the EU aims to reduce the environmental impact of the construction sector by recycling or re-using large amounts of these materials, thus reducing the consumption of raw materials and helping promote the sector's economic stability. With this challenge in mind an aesthetically pleasant and fully recycled (up to 78%) pre-cast cement based tile (Terrazzo tiles) was designed by replacing raw materials with Glass Waste (GW) and Construction/Demolition Waste (CDW). Several recent studies explored the effect of the addition of GW in the manufacture of urban pavements, concluding that the use of GW can improve various phases of pavement life and structure by enhancing the structural performance, durability, environmental friendliness, and aesthetic features. In this study we extend this knowledge also to interior cement-based tiles by evaluating the technical performances of this this novel designed tile, in particular by focusing on the interface between the GW aggregates and different Portland cement based matrix at extreme environmental conditions. For this work three representative waste material based "terrazzo" tiles were selected and characterized by means of XRD and SEM imaging in order to study the boundary effect between GW aggregate and different binding materials: limestone powder, quartz powder and fine ground WG powder. A fourth additional mixture of Portland cement and CDW material was characterized. Fragments of a Limestone matrix tile were also thermally threated at -18°C and at 60°C for one week to witness the possible formation of new harmful phases at the grain-matrix boundary. Preliminary results on X-ray diffraction patterns show that 1 year after manufacture and/or thermal treatment there is no new formation of harmful phases other than the starting ones. High magnification SEM

Use of residual wood in the cement manufacturing process

International Nuclear Information System (INIS)

Gue, R.

2005-01-01

This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

Using bio-based polymers for curing cement-based materials

NARCIS (Netherlands)

Zlopasa, J.; Koenders, E.A.B.; Picken, S.J.

2014-01-01

Curing is the process of controlling the rate and extent of moisture loss from the surface of cement based materials. It is the final stage in the production of cement-based materials and it is the essential part for achieving continuous hydration of cement, while avoiding cracking due to drying

Quality quantification model of basic raw materials

Directory of Open Access Journals (Sweden)

Š. Vilamová

2016-07-01

Full Text Available Basic raw materials belong to the key input sources in the production of pig iron. The properties of basic raw materials can be evaluated using a variety of criteria. The essential ones include the physical and chemical properties. Current competitive pressures, however, force the producers of iron more and more often to include cost and logistic criteria into the decision-making process. In this area, however, they are facing a problem of how to convert a variety of vastly different parameters into one evaluation indicator in order to compare the available raw materials. This article deals with the analysis of a model created to evaluate the basic raw materials, which was designed as part of the research.

Methodology for Evaluating Raw Material Changes to RSRM Elastomeric Insulation Materials

Science.gov (United States)

Mildenhall, Scott D.; McCool, Alex (Technical Monitor)

2001-01-01

The Reusable Solid Rocket Motor (RSRM) uses asbestos and silicon dioxide filled acrylonitrile butadiene rubber (AS-NBR) as the primary internal insulation to protect the case from heat. During the course of the RSRM Program, several changes have been made to the raw materials and processing of the AS-NBR elastomeric insulation material. These changes have been primarily caused by raw materials becoming obsolete. In addition, some process changes have been implemented that were deemed necessary to improve the quality and consistency of the AS-NBR insulation material. Each change has been evaluated using unique test efforts customized to determine the potential impacts of the specific raw material or process change. Following the evaluations, the various raw material and process changes were successfully implemented with no detectable effect on the performance of the AS-NBR insulation. This paper will discuss some of the raw material and process changes evaluated, the methodology used in designing the unique test plans, and the general evaluation results. A summary of the change history of RSRM AS-NBR internal insulation is also presented.

Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

Science.gov (United States)

Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

2017-08-01

Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques

International Nuclear Information System (INIS)

Sebastian, C.; Maghella, G.; Mamani, E.

2000-12-01

Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving

Glucose from a cellulose-containing raw material

Energy Technology Data Exchange (ETDEWEB)

Feniksova, R V

1977-01-01

Glucose was produced by mixing the raw material with an enzyme and water, enzymic hydrolysis of raw material, and separation of the hydrolyzate. To increase the yield of glucose, the hydrolysis took place in 2 stages: at the 1st stage, the hydrolysis was continued until the mixture of glucose and oligosaccharides was obtained under the influence of an active enzyme (1 to 20 units/g of cellulose present in the raw material); at the 2nd stage, cellulase immobilized on an insoluble carrier (by covalent bonds) was used for the hydrolysis of oligosaccharides. The hydromodulus of the suspension of cellulose-containing raw material was maintained 5 to 30. A carrier nonhydrolyzable by cellulase, for instance a homogenious macroporous Aerosil gel, a porous glass, or porous ceramics, was used.

Lime mud from cellulose industry as raw material in cement mortars

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Modolo, R. C.E.

2014-12-01

Full Text Available This study reports the use of lime mud (LM in cement-based-mortars. Lime mud is a waste generated in the production of cellulose by the kraft mill process. It is mainly composed of CaCO3, a small amount of magnesium carbonate and other trace minerals. Mortars were prepared by adding different amounts of LM (10, 20 and 30% by weight of cement in dry weight. The mortar compositions were evaluated through rheology and flow table measurements, assuring that all the samples exhibited adequate conditions for testing in both equipments. The hardened state properties were also evaluated through mechanical strengths at 7, 28 and 90 days of curing. Following a waste management solution perspective, this work intend to provide a general evaluation of LM application in cement based mortars, looking at both fresh and hardened properties in order to guarantee that the final application requirements are not hindered.Este estudio revela el uso de lodo de carbonato (LM en morteros de cemento. El LM es un residuo compuesto principalmente por CaCO3 generado en la producción de pasta de papel por el método Kraft. Los morteros se prepararon a partir de la adición de diferentes niveles de LM (10, 20 y 30% en peso de cemento en peso seco. Las composiciones de los morteros fueron caracterizadas através de mediciones de reología de mesa y de flujo, asegurando que las muestras exhibían condiciones adecuadas para su caracterización en ambos equipamientos. Las propiedades en estado endurecido también se evaluaron através de resistencias mecánicas a los 7, 28 y 90 días de cura. Con objeto de gestión de residuos, este trabajo tiene la intención de proporcionar una visión general de la aplicación de LM en los morteros, haciendo hincapié en las propiedades con el fin de garantizar que los requisitos para su aplicación final no se vean obstaculizados.

Long-term studies on the leachability of cemented and non-cemented iodine-129 loaded sorption material

International Nuclear Information System (INIS)

Kaempffer, R.; Furrer, J.

1989-01-01

Leaching tests on the load AC 6120 iodine sorption material (12 wt.% Ag) in water and salt brines were performed over a rather long period of time to allow better judgement of the behavior of radioactive waste disposed of in a salt dome. The utilization of capacity of the loaded iodine sorption material from the Karlsruhe reprocessing plant (WAK) was 95% related to the amount of silver added. The result of the stationary leaching tests has been a leaching rate of the material not embedded in cement of < 0.1%, whereas the leaching rate of the iodine sorption material embedded in cement has been < 0.01% of the total iodine-129 inventory. After addition of carbon steel to the sorption material embedded in cement the same leaching rates were measured as for material not embedded in cement. The addition of stainless steel exerted but little influence on the leaching rate. (orig.)

Strategic raw materials. Risk management; Strategische Rohstoffe. Risikovorsorge

Energy Technology Data Exchange (ETDEWEB)

Bertau, Martin [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Technische Chemie; Gutzmer, Jens [Helmholtz-Institut fuer Ressourcentechnologie Freiberg (Germany); Matschullat, Joerg (ed.) [Technische Univ. Bergakademie Freiberg (Germany). Interdisziplinaeres Oekologisches Zentrum (IOeZ); Kausch, Peter

2014-07-01

This volume is divided into four chapters: (1) Raw material management, (2) Primary raw materials, (3) Secondary raw materials and recycling, (4). Processing and products. The topics for the chapter ''Raw material management'' are: Substitution of raw materials - framework conditions and implementation; Thales: Strategic raw materials; Time for cooperation between the EU and China in raw materials policy; Availability of elements for the semiconductor industry; Market price risks of raw material-intensive companies - identification and management. The topics on the second item ''Primary raw materials'' are: The supply of economic-critical raw materials - A search and analysis for causes; Lithium extraction from primary raw materials - state and perspectives; The global market of rare earths - A balancing act; Rare earth deposits in Namibia; New technologies in exploration and discovery - Focus on activities in Europe. The third chapter, ''Secondary Raw Materials and Recycling'', covered the topics: Technology metals - Systemic Requirements along the recycling chain; Integrated re-use of high-tech and greentech wastes; From the sewage sludge ash to the phosphorus fertilizer RecoPhos P38 in the stress field of waste, fertilizer and soil protection. In chapter 4. ''Processing and products'' are the topics: Treatment and processing of rare earth metals; Processing of mineral resources - opportunities and challenges; Consequences of modern germanium chemistry; Strategic resources - Risk management. A review and outlook with a pinch of fantasy.. [German] Dieser Band gliedert sich in vier Kapitel: (1) Rohstoffwirtschaft, (2) Primaere Rohstoffe, (3) Sekundaere Rohstoffe und Recycling,(4). Verarbeitung und Produkte. Die Themen zum Kapitel ''Rohstoffwirtschaft'' sind: Substitution von Rohstoffen - Rahmenbedingungen und Umsetzung; Thales: Strategische Rohstoffe; Zeit fuer

Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

Influence of ferrite phase in alite-calcium sulfoaluminate cements

Science.gov (United States)

Duvallet, Tristana Yvonne Francoise

Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

Investigation on pyrolysis of some organic raw materials

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Purevsuren B

2017-02-01

Full Text Available We have been working on pyrolysis of some organic raw materials including different rank coals, oil shale, wood waste, animal bone, cedar shell, polypropylene waste, milk casein and characterization of obtained hard residue, tar and pyrolytic water and gas after pyrolysis. The technical characteristics of these organic raw materials have been determined and the thermal stability characteristics such as thermal stability indices (T5% and T25% determined by using thermogravimetric analysis. The pyrolysis experiments were performed at different heating temperatures and the yields of hard residue, tar, pyrolysis water and gaseous products were determined and discussed. The main technical characteristics of hard residue of organic raw materials after pyrolysis have been determined and the adsorption ability of pyrolysis hard residue and its activated carbon of organic raw materials also determined. The pyrolysis tars of organic raw materials were distilled in air condition and determined the yields of obtained light, middle and heavy fractions and bitumen like residue with different boiling temperature. This is the first time to investigate the curing ability of pyrolysis tars of organic raw materials for epoxy resin and the results of these experiments showed that only tar of milk casein has the highest (95.0%, tar of animal bone has certain (18.70% and tars of all other organic raw materials have no curing ability for epoxy resin.

Ethanol is a strategic raw material

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Baras Josip K.

2002-01-01

Full Text Available The first part of this review article considers general data about ethanol as an industrial product, its qualities and uses. It is emphasized that, if produced from biomass as a renewable raw material, its perspectives as a chemical raw material and energent are brilliant. Starchy grains, such as corn, must be used as the main raw materials for ethanol production. The production of bioethanol by the enzyme-catalyzed conversion of starch followed by (yeast fermentation, distillation is the process of choice. If used as a motor fuel, anhydrous ethanol can be directly blended with gasoline or converted into an oxygenator such as ETBE. Finally, bioethanol production in Yugoslavia and the possibilities for its further development are discussed.

Glycerol Salicylate-based Pulp-Capping Material Containing Portland Cement.

Science.gov (United States)

Portella, Fernando Freitas; Collares, Fabrício Mezzomo; Santos, Paula Dapper; Sartori, Cláudia; Wegner, Everton; Leitune, Vicente Castelo Branco; Samuel, Susana Maria Werner

2015-01-01

The purpose of this study was to evaluate the water sorption, solubility, pH and ability to diffuse into dentin of a glycerol salicylate-based, pulp-capping cement in comparison to a conventional calcium hydroxide-based pulp capping material (Hydcal). An experimental cement was developed containing 60% glycerol salicylate resin, 10% methyl salicylate, 25% calcium hydroxide and 5% Portland cement. Water sorption and solubility were determined based on mass changes in the samples before and after the immersion in distilled water for 7 days. Material discs were stored in distilled water for 24 h, 7 days and 28 days, and a digital pHmeter was used to measure the pH of water. The cement's ability to diffuse into bovine dentin was assessed by Raman spectroscopy. The glycerol salicylate-based cement presented higher water sorption and lower solubility than Hydcal. The pH of water used to store the samples increased for both cements, reaching 12.59 ± 0.06 and 12.54 ± 0.05 after 7 days, for Hydcal and glycerol salicylate-based cements, respectively. Both cements were able to turn alkaline the medium at 24 h and sustain its alkalinity after 28 days. Hydcal exhibited an intense diffusion into dentin up to 40 µm deep, and the glycerol salicylate-based cement penetrated 20 µm. The experimental glycerol salicylate-based cement presents good sorption, solubility, ability to alkalize the surrounding tissues and diffusion into dentin to be used as pulp capping material.

Experimental evaluation of cement materials for solidifying sodium nitrate

International Nuclear Information System (INIS)

Sasaki, Tadashi; Numata, Mamoru; Suzuki, Yasuhiro; Kubo, Yoshikazu

2003-03-01

Low-level liquid waste containing sodium nitrate is planned to be transformed to salt block by evaporation with sodium borate in the Low-level Waste Treatment Facility (LWTF), then salt block will be stored temporally. It should be important to investigate the method how to treat these liquid waste suitable to final disposal criteria that will be settled in future. Cement solidification is one of promising candidates because it has been achieved as the solidification material for the shallow land disposal. The research was conducted to evaluate applicability of various cement materials to solidification of sodium nitrate. The following cements were tested. Ordinary Portland Cement (OPC). Portland Blast-furnace Slag Cement; C type (PBFSC). Alkali Activated Slag Cement (AASC, supplied by JGC). The test results are as follows; (1) AASC is characterized by a high sodium nitrate loading (-70 wt%) compared with other types of cement material. High fluidity of the cement paste, high strength after solidification, and minimization of free water on the cement paste are achieved under all test conditions. (2) OOPC and PBFSC produced free water on the cement paste in the early days and delayed the hardening period. 3 or more days are required to harden evan with 30 wt% content of sodium nitrate. (3) Though PBFSC contains blast furnace slag similar to AASC, there is no advantage prior to OPC. To design an ideal cement conditioning system for sodium nitrate liquid waste in the LWTF, the further studies are necessary such as the simulated waste test, Kd test, pilot test, and layout design. (author)

VERAM - Vision and Roadmap for European Raw Materials

Science.gov (United States)

Baumgarten, Wibke; Vashev, Boris

2017-04-01

The overall objective of VERAM project is to produce a Vision and Roadmap for European Raw Materials in 2050 based on raw materials research and innovation (R&I) coordination. Two leading European Technology Platforms (ETPs): ETP SMR (Sustainable Minerals Resources) and FTP (Forest Technology Platform) are joining forces to develop a common vison and roadmap with the support of ECTP (European Construction Technology Platform), represented by UNIVPM, SusChem (ETP for Sustainable Chemistry), represented by Cefic, EuMaT (Advanced Materials ETP), represented by VITO, ERAMIN 2, represented by Research Centre JUELICH and WoodWisdom Network Plus represented by the Agency for Renewable Resources (FNR). This partnership provides VERAM with expertise from downstream applications and additional knowledge on non-biotic and biotic raw materials. The project encourages capacity building as well as transfer of knowledge. It expects to provide an innovation reference point for the European Institute of Innovation & Technology (EIT) Raw Materials (formerly the KIC Raw MatTERS), to coordinate the network involved in the European Innovation Partnership (EIP) on Raw Materials Commitments and relevant proposals funded under Horizon 2020. It provides a platform for identifying gaps and complementarities and enables their bridging. VERAM will be able to advise the European Commission and Member States on future research needs and policies to stimulate innovation and assist in overcoming fragmentation in the implementing the EIP Raw Materials Strategic Implementation Plan. VERAM looks for mutually beneficial information exchange, encourages cross-fertilization between actions undertaken by different raw material industries, and expects to accelerate exploitation of breakthrough innovations. One of the main outcomes of the project is the presentation of a common long term 2050 Vision and Roadmap for relevant raw materials including metals, industrial minerals and aggregates and wood. The

The behavior of biogenic silica-rich rocks and volcanic tuffs as pozzolanic additives in cement

Science.gov (United States)

Fragoulis, Dimitris; Stamatakis, Michael; Anastasatou, Marianthi

2015-04-01

Cements currently produced, include a variety of pozzolanic materials, aiming for lower clinker addition and utilization of vast deposits of certain raw materials and/or mining wastes and byproducts. The major naturally occurring pozzolanic materials include glassy tuffs, zeolitic tuffs, diatomites and volcanic lavas rich in glassy phase, such as perlites. Therefore, based on the available raw materials in different locations, the cement composition might vary according to the accessibility of efficient pozzolanic materials. In the present investigation, the behavior of pozzolanic cements produced with representative samples of the aforementioned materials was studied, following the characterization of the implemented pozzolanas with respect to their chemical and mineralogical characteristics. Laboratory cements were produced by co-grinding 75% clinker, 5% gypsum and 20% pozzolana, for the same period of time (45 min). Regarding pozzolanic materials, four different types of pozzolanas were utilized namely, diatomite, perlite, zeolite tuff and glassy tuff. More specifically, two diatomite samples originated from Australia and Greece, with high and low reactive silica content respectively, two perlite samples originated from Turkey and from Milos Island, Greece, with different reactive silica contents, a zeolite tuff sample originated from Turkey and a glassy tuff sample originated from Milos Island, Greece. The above pozzolana samples, which were ground in the laboratory ball mill for cement production performed differently during grinding and that was reflected upon the specific surface area (cm2/gr) values. The perlites and the glassy tuff were the hardest to grind, whereas, the zeolite tuff and the Australian diatomite were the easiest ones. However, the exceedingly high specific surface area of the Australian diatomite renders cement difficult to transport and tricky to use for concrete manufacturing, due to the high water demand of the cement mixture. Regarding

Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

Directory of Open Access Journals (Sweden)

Yufei Yang

2013-01-01

Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

The effect of dolomite type and Al2O3 content on the phase composition in aluminous cements containing spinel

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R. Naghizadeh

2011-06-01

Full Text Available In this paper, the effect of dolomite type and Al2O3 content on the phase composition in aluminous cements containing MA spinel is investigated. For this reason, the raw and calcined dolomites are used as raw materials along with calcined alumina in the preparation of the cement. Then, different compositions are prepared at 1350°C using the sintering method and their mineralogical compositions are investigated using the diffractometric technique. Also, their microstructures arre evaluated. The results indicate that raw materials used have great effect on the type and amount of formed phases in cement composition. Independently of the dolomite type used, a mixed phase product consisting of spinel accompanied by CA and CA2 is obtained. The content of CA phase in the cement composition is decreased with increasing of Al2O3 in the raw materials composition. On the other hand, the content of CA2 phase is increased with the addition of Al2O3. In addition, the results show that the formation of C12A7 is favored by use of calcined dolomite.

Utilization of Palm Oil Clinker as Cement Replacement Material

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Jegathish Kanadasan

2015-12-01

Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

Utilization of Palm Oil Clinker as Cement Replacement Material.

Science.gov (United States)

Kanadasan, Jegathish; Abdul Razak, Hashim

2015-12-16

The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

Influence of various amount of diatomaceous earth used as cement substitute on mechanical properties of cement paste

Science.gov (United States)

Pokorný, Jaroslav; Pavlíková, Milena; Medved, Igor; Pavlík, Zbyšek; Zahálková, Jana; Rovnaníková, Pavla; Černý, Robert

2016-06-01

Active silica containing materials in the sub-micrometer size range are commonly used for modification of strength parameters and durability of cement based composites. In addition, these materials also assist to accelerate cement hydration. In this paper, two types of diatomaceous earths are used as partial cement replacement in composition of cement paste mixtures. For raw binders, basic physical and chemical properties are studied. The chemical composition of tested materials is determined using classical chemical analysis combined with XRD method that allowed assessment of SiO2 amorphous phase content. For all tested mixtures, initial and final setting times are measured. Basic physical and mechanical properties are measured on hardened paste samples cured 28 days in water. Here, bulk density, matrix density, total open porosity, compressive and flexural strength, are measured. Relationship between compressive strength and total open porosity is studied using several empirical models. The obtained results give evidence of high pozzolanic activity of tested diatomite earths. Their application leads to the increase of both initial and final setting times, decrease of compressive strength, and increase of flexural strength.

A review on seashells ash as partial cement replacement

Science.gov (United States)

Mohammad, Wan Ahmad Soffian Bin Wan; Hazurina Othman, Nor; Ibrahim, Mohd Haziman Wan; Rahim, Masazurah A.; Shahidan, Shahiron; Rahman, Raha Abd

2017-11-01

This review paper emphasis on various sea shells ash such as cockle, clam, oyster, mollusc, periwinkle, snail, and green mussel shell ash as partial cement replacement and its objective is to create sustainable environment and reduce problems of global warming. Cement production give huge impact to environment in every stage of its production. These include air pollution in form of dust and, gases, sound and vibration during quarry crushing and milling. One of the solutions to solve this problem is by using modified cement. The modified cement is a cementitious material that meets or exceeds the Portland cement performance by combining and optimizes the recycle and wasted materials. This will indirectly reduce the use of raw materials and then, become a sustain construction materials. Therefore, the replacement of cement in concrete by various sea shell ash may create tremendous saving of energy and also leads to important environmental benefits. This study includes previous investigation done on the properties of chemical and mechanical such as specific gravity, chemical composition, compressive strength, tensile strength and flexural strength of concrete produced using partial replacement of cement by seashells ash. Results show that the optimum percentage of seashells as cement replacement is between 4 - 5%.

Recycled materials in Portland cement concrete

Science.gov (United States)

2000-06-01

This report pertains to a comprehensive study involving the use of recycled materials in Portland cement concrete. Three different materials were studied including crushed glass (CG), street sweepings (SS), and recycled concrete (RC). Blast furnace s...

Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

2008-07-30

The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

Effects of cement particle size distribution on performance properties of Portland cement-based materials

Energy Technology Data Exchange (ETDEWEB)

Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

1999-10-01

The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

Longevity of borehole and shaft sealing materials: characterization of cement-based ancient building materials

International Nuclear Information System (INIS)

Roy, D.M.; Langton, C.A.

1982-09-01

Durability and long-term stability of cements, mortars, and/or concretes utilized as borehole plugging and shaft sealing materials are of present concern in the national effort to isolate and contain nuclear waste within deep geological repositories. The present study consists of a preliminary examination of selected ancient, old, and modern building materials (14 specimens) and was intended to document and explain the remarkable durability of these portland cement-related materials. This study has provided insights into reasons for the durability of certain structures and also into the long-term stability of calcium silicate binders (cements) used in archaeologic materials. These data were combined with knowledge obtained from the behavior of modern portland cements and natural materials to evaluate the potential for longevity of such materials in a borehole environment. A multimethod analysis was used and included: macroscopic and microscopic (petrographic and SEM) analyses, chemical analyses, and x-ray diffraction analyses. 61 figures, 11 tables

Immobilization of Radioactive Waste in Different Fly Ash Zeolite Cement Blends

International Nuclear Information System (INIS)

Sami, N.M.

2013-01-01

The problem of radioactive waste management has been raised from the beginning use of nuclear energy for different purposes. The rad waste streams produced were sufficient to cause dangerous effects to man and its environment. The ordinary portland cement is the material more extensively used in the technologies of solidification and immobilization of the toxic wastes, low and medium level radioactive wastes. The production of portland cement is one of the most energy-intensive and polluting. The use of high energy in the production causes high emission due to the nature and processes of raw materials. The cement industry is responsible for 7% of the total CO 2 emission. Thus, the cement industry has a crucial role in the global warming. The formation of alite (Ca 3 SiO 5 ), which is the main component of the Portland cement clinker, produces a greater amount of CO 2 emission than the formation of belite (Ca 2 SiO 4 ). The proportion of alite to belite is about 3 in ordinary Portland clinker. Therefore, by decreasing this proportion less CO 2 would be emitted. Furthermore, if industrial byproducts such as fly ash from thermal power station or from incineration of municipal solid wastes have the potential to reduce CO 2 used as raw materials and alternative hydrothermal calcination routes are employed for belite clinker production, CO 2 emission can be strongly reduced or even totally avoided. The availability of fly ash will help in reducing the CO 2 emissions and will also help in resolving, to a great extent, the fly ash disposal problem. This thesis is based on focusing on the possibility of using fly ash as raw materials to prepare low cost innovation matrices for immobilization of radioactive wastes by synthesizing new kind of cement of low consuming energy. The synthesis process is based on the hydrothermal-calcination route of the fly ash without extra additions.

Reflections on prospective raw materials and materials with regard to the Czech Republic

International Nuclear Information System (INIS)

Schejbal, C.; Palas, M.

1997-01-01

Reflections on prospective mineral raw materials and materials must rest upon the expected demographic evolution, the evaluation of economic development and the development of manufacturing technologies and materials corresponding to them, trends in the consumption of mineral raw materials and possibilities of securing them. The evaluation of the given factors under conditions of the Czech Republic shows that one of the decisive prerequisites to transforming the Czech economy is to assure the fuel and energy security of the state. In addition to emphasis put on traditional and newly developed technologies of utilization of domestic resources of coal and the development of nuclear power, a diversification of supplies of oil and gas is necessary. Moreover, it is necessary to ensure domestic resources of raw materials to some prospective material areas, or to provide these raw materials by means of imports and/or entrepreneurial activity abroad. As far as raw materials for building and industrial rocks are concerned, it is necessary to support the exploitation and home utilization through laws and suitable economic tools at respecting environmental limitations. With non-traditional prospective raw materials, it will be desirable to promote exploration and mining especially in those cases when a precondition exists for the securing of sufficient reserves or when reserves are already known

The concept of 'end of waste' and recycling of hazardous materials: in depth characterization of the product of thermal transformation of cement-asbestos

Czech Academy of Sciences Publication Activity Database

Croce, A.; Allegrina, M.; Trivero, P.; Rinaudo, C.; Viani, Alberto; Pollastri, S.; Gualtieri, A. F.

2014-01-01

Roč. 78, č. 5 (2014), s. 1177-1191 ISSN 0026-461X R&D Projects: GA MŠk(CZ) LO1219 Keywords : end of waste * secondary raw material * cement -asbestos * thermal transformation Subject RIV: JN - Civil Engineering Impact factor: 2.026, year: 2014 http://minmag.geoscienceworld.org/content/78/5/1177.abstract

Raw material ‘criticality’—sense or nonsense?

International Nuclear Information System (INIS)

Frenzel, M; Kullik, J; Reuter, M A; Gutzmer, J

2017-01-01

The past decade has seen a resurgence of interest in the supply security of mineral raw materials. A key to the current debate is the concept of ‘criticality’. The present article reviews the criticality concept, as well as the methodologies used in its assessment, including a critical evaluation of their validity in view of classical risk theory. Furthermore, it discusses a number of risks present in global raw materials markets that are not captured by most criticality assessments. Proposed measures for the alleviation of these risks are also presented. We find that current assessments of raw material criticality are fundamentally flawed in several ways. This is mostly due to a lack of adherence to risk theory, and highly limits their applicability. Many of the raw materials generally identified as critical are probably not critical. Still, the flaws of current assessments do not mean that the general issue of supply security can simply be ignored. Rather, it implies that new assessments are required. While the basic theoretical framework for such assessments is outlined in this review, detailed method development will require a major collaborative effort between different disciplines along the raw materials value chain. In the opinion of the authors, the greatest longer-term challenge in the raw materials sector is to stop, or counteract the effects of, the escalation of unit energy costs of production. This issue is particularly pressing due to its close link with the renewable energy transition, requiring more metal and mineral raw materials per unit energy produced. The solution to this problem will require coordinated policy action, as well as the collaboration of scientists from many different fields—with physics, as well as the materials and earth sciences in the lead. (topical review)

Raw material ‘criticality’—sense or nonsense?

Science.gov (United States)

Frenzel, M.; Kullik, J.; Reuter, M. A.; Gutzmer, J.

2017-03-01

The past decade has seen a resurgence of interest in the supply security of mineral raw materials. A key to the current debate is the concept of ‘criticality’. The present article reviews the criticality concept, as well as the methodologies used in its assessment, including a critical evaluation of their validity in view of classical risk theory. Furthermore, it discusses a number of risks present in global raw materials markets that are not captured by most criticality assessments. Proposed measures for the alleviation of these risks are also presented. We find that current assessments of raw material criticality are fundamentally flawed in several ways. This is mostly due to a lack of adherence to risk theory, and highly limits their applicability. Many of the raw materials generally identified as critical are probably not critical. Still, the flaws of current assessments do not mean that the general issue of supply security can simply be ignored. Rather, it implies that new assessments are required. While the basic theoretical framework for such assessments is outlined in this review, detailed method development will require a major collaborative effort between different disciplines along the raw materials value chain. In the opinion of the authors, the greatest longer-term challenge in the raw materials sector is to stop, or counteract the effects of, the escalation of unit energy costs of production. This issue is particularly pressing due to its close link with the renewable energy transition, requiring more metal and mineral raw materials per unit energy produced. The solution to this problem will require coordinated policy action, as well as the collaboration of scientists from many different fields—with physics, as well as the materials and earth sciences in the lead.

Design and manufacture NCS instruments for cement factories

International Nuclear Information System (INIS)

Nguyen Thanh Tuy; Nguyen Tien Dung; Dang Nguyet Anh; Nguyen Phuc; Khuong Thanh Tuan; Luong Duc Long; Pham Trong Quyen

2003-01-01

The ministry project 'Design and manufacture some of NCS instruments for cement factories' is a part of instrumentation for cement production in Vietnam. The objectives of the project include: 1/Design and manufacture the automatic control system for cement raw material mixing, connected to components X-ray analyzer through serial port of PC; 2/Design and manufacture the automatic discharge control system using gamma rays. The instruments, made by the project , for controlling the conveyor belt weighing machine can be easily improved for various types of conveyor belt weighing machines. Their mobility and software equipped can be adapted for requirement of modern cement production technology. The instruments are operating well in some cement factories and they are helping in quality control. (NHA)

PERSPECTIVE NONMETALLIC RAW MATERIALS AND THEIR UTILIZATION

Directory of Open Access Journals (Sweden)

Havelka Jaroslav

1997-10-01

Full Text Available It is the existence of the domestic base of raw materials and stable or growing markets that are a precondition for the prospectiveness industrial minerals. Traditional and non-traditional prospective nonmetal-liferous raw materials can be distinguished. The main trends in new industrial applications of industrial minerals are being stated. In the Czech Republic, the following may be ranked among the traditional prospective nonme-talliferous raw materials: kaoline, refractory clays, ceramic and expandable clays, glass and foundry sands, li-mestones, building stones, gypsum, cast basalt, bentonite, diatomite, feldspars, graphite. Alkali rocks, industrial garnets, flaky mica, wollastonite and yet unmined staurolite, minerals of the sillimanite group and others belong to the non-traditional prospective industrial minerals.

Transportation of ions through cement based materials

International Nuclear Information System (INIS)

Chatterji, S.

1994-01-01

Transportation of ions, both anions and cations, through cement based materials is one of the important processes in their durability and as such has been studied very extensively. It has been studied from the point of view of the reinforcement corrosion, alkali-silica reaction, sulfate attack on cement and concrete, as well as in the context of the use of the cement based materials in the disposal of nuclear waste. In this paper the fundamental equations of diffusion, i.e. Fick's two equations, Nernst and Nernst-Planck equations have been collected. Attention has been drawn to the fact that Fick's two equations are valid for non-ionic diffusants and that for ions the relevant equations are those of Nernst and Nernst-Planck. The basic measurement techniques have also been commented upon

FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

The Effect of Micro/Nano-metrics Size on the Interaction of Jordanian Aluminosilicate Raw Materials with High pH Solution

Science.gov (United States)

Aldabsheh, Islam; Garcia-Valles, Maite; Martinez, Salvador

2014-05-01

Environmental preservation has become a driving force behind the search for new sustainable and environmentally friendly composites to replace conventional concrete produced from ordinary Portland cement (OPC). Current researches concentrate on developing building products (geopolymers) through geopolymerization. The goal is to produce low cost construction materials for green housing. Geopolymerization is the process of polymerizing minerals with high silica and alumina at low temperature by the use of alkali solutions. Dissolution is the most important process for supplying the high initial Al and Si concentrations to produce the gel phase that is responsible for geopolymerization. This study has been focused on the influence of different micrometric particle sizes of three Jordanian raw materials on their dissolution behavior in sodium hydroxide solution. The samples are kaolinite, volcanic tuff and silica sand. The dissolution properties of each material, alone and mixed with the other two materials were studied in different concentrations (5 and 10 M) using (NaOH) at 25ºC, and shaking time for 24 and 168 h. To better understand the dissolution process, the alkaline solution was renewed after the desired time in order to know if the Al-Si raw material is completely dissolved or not. Different analytical techniques were used to characterize raw materials physically, mineralogically, chemically and thermally. All processed samples either centrifuged solutions or solid residues were fully characterized. The leached concentrations of Al and Si were determined by inductively coupled plasma (ICP). X-ray Diffraction Technique (XRD), Scanning Electron Microscopy (SEM), and Thermo Gravimetric Analysis (TGA) were used to evaluate the solid residue characterization compared with the original ones. The three aluminosilicate raw materials have indicated variable degrees of solubility under highly alkaline conditions. The method for the size reduction of the used raw

Uninterrupted heat-treatment of starch raw materials

Energy Technology Data Exchange (ETDEWEB)

Bronshtein, D Z

1958-01-01

A setup is presented, with a Rekord grinder, a Khronos scale, and other equipment of Soviet manufacture, in which oats, rye, wheat, and other grains are treated at 42 to 45 degrees prior to their use as raw materials in the ethanol industry. These materials are analyzed with respect to H/sub 2/O, starch, bulk, weight, screen analysis, and the final ethanol yields/ton of such raw materials. In a three year run in plant, this heat-treatment was advantageous, as compared to the former treatment of the starch materials.

Uninterrupted heat-treatment of starch raw materials

Energy Technology Data Exchange (ETDEWEB)

Bronshtein, D Z

1958-01-01

A setup is presented, with a Rekord grinder, a Khronos scale, and other equipment of Soviet manufacture, in which oats, rye, wheat, and other grains are treated at 42 to 45/sup 0/ prior to their use as raw materials in the ethanol industry. These materials are analyzed with respect to H/sub 2/O, starch, bulk weight, screen analysis, and the final ethanol yields/ton of such raw materials. In a three year run in a plant, this heat-treatment was advantageous, as compared to the former treatment of the starch materials.

PURIFIED WASTE FCC CATALYST AS A CEMENT REPLACEMENT MATERIAL

Directory of Open Access Journals (Sweden)

Danute Vaiciukyniene

2015-06-01

Full Text Available Zeolites are commonly used in the fluid catalytic cracking process. Zeolite polluted with oil products and became waste after some time used. The quantity of this waste inevitably rises by expanding rapidly oil industry. The composition of these catalysts depends on the manufacturer and on the process that is going to be used. The main factors retarding hydration process of cement systems and modifying them strength are organic compounds impurities in the waste FCC catalyst. The present paper shows the results of using purified waste FCC catalyst (pFCC from Lithuania oil refinery, as Portland cement replacement material. For this purpose, the purification of waste FCC catalyst (FCC samples was treated with hydrogen peroxide. Hydrogen peroxide (H2O2 is one of the most powerful oxidizers known. By acting of waste with H2O2 it can eliminate the aforementioned waste deficiency, and the obtained product becomes one of the most promising ingredients, in new advanced building materials. Hardened cement paste samples with FCC or pFCC were formed. It was observed that the pFCC blended cements developed higher strength, after 28 days, compared to the samples with FCC or reference samples. Typical content of Portland cement substituting does not exceed 30 % of mass of Portland cement in samples. Reducing the consumption of Portland cement with utilizing waste materials is preferred for reasons of environmental protection.

Pellet production from agricultural raw materials - A systems study

Energy Technology Data Exchange (ETDEWEB)

Nilsson, Daniel; Bernesson, Sven; Hansson, Per-Anders [Department of Energy and Technology, Swedish University of Agricultural Sciences, P.O. Box 7032, SE-75007 Uppsala (Sweden)

2011-01-15

The demand for biofuel pellets has increased considerably in recent years, causing shortage of the traditional raw materials sawdust and wood shavings. In this study, the costs and energy requirements for the production of pellets from agricultural raw materials were analysed. The materials studied were Salix, reed canary grass, hemp, straw, screenings, rape-seed meal, rape cake and distiller's waste. Four production scales were analysed, having an annual output of 80,000, 8000, 800 and 80 tonnes of pellets per year. It was concluded that the raw materials of greatest interest were Salix and reed canary grass. They had competitive raw material costs and acceptable fuel properties and could be mixed with sawdust in existing large-scale pelleting factories. Straw had low production costs but can cause serious ash-related problems and should, as also is the case for screenings, be avoided in small-scale burners. Hemp had high raw material costs and is of less commercial interest, while distiller's waste, rape-seed meal and rape cake had higher alternative values when used as protein feed. The scale of production had a crucial influence on production costs. The machinery was used much more efficiently in large-scale plants, resulting in clear cost savings. Small-scale pelleting, both static and mobile, required cheap raw materials, low labour costs and long utilisation times to be profitable. In most cases, briquetting would be more commercially viable. The energy use in manufacturing pellets from air-dried crops was generally no higher than when moist sawdust was used as the raw material. (author)

Identification of Particles in Parenteral Drug Raw Materials.

Science.gov (United States)

Lee, Kathryn; Lankers, Markus; Valet, Oliver

2018-04-18

Particles in drug products are not good and are therefore regulated. These particles can come from the very beginning of the manufacturing process, from the raw materials. To prevent particles, it is important to understand what they are and where they come from so the raw material quality, processing, and shipping can be improved. Thus, it is important to correctly identify particles seen in raw materials. Raw materials need to be of a certain quality with respect to physical and chemical composition, and need to have no contaminants in the form of particles which could contaminate the product or indicate the raw materials are not pure enough to make a good quality product. Particles are often seen when handling raw materials due to color, size, or shape characteristics different from those in the raw materials. Particles may appear to the eye to be very different things than they actually are, so microscope, chemical, and elemental analyses are required for accuracy in proper identification. This paper shows how using three different spectroscopy tools correctly and together can be used to identify particles from extrinsic, intrinsic, and inherent particles. Sources of materials can be humans and the environment (extrinsic), from within the process (intrinsic), and part of the formulation (inherent). Microscope versions of Raman spectroscopy, laser-induced breakdown spectroscopy (LIBS), and IR spectroscopy are excellent tools for identifying particles because they are fast and accurate techniques needing minimal sample preparation that can provide chemical composition as well as images that can be used for identification. The micro analysis capabilities allow for easy analysis of different portions of samples so multiple components can be identified and sample preparation can be reduced. Using just one of these techniques may not be sufficient to give adequate identification results so that the source of contamination can be adequately identified. The

A new on-belt elemental analyzer for the cement industry

International Nuclear Information System (INIS)

Sowerby, B.D.; Lim, C.S.; Tickner, J.R.; Manias, C.; Retallack, D.

2001-01-01

On-line control of raw mill feed composition is a key to the improved control of cement plants. Elements of primary importance to the industry are calcium, silicon, aluminum and iron. Direct on-conveyor belt analysis of raw mill feed is required, independent of changes in belt loading, moisture content, and both horizontal and vertical segregation. A new and improved on-conveyor belt elemental analyzer for cement raw mill feed has been developed and tested successfully in Adelaide Brighton's Birkenhead cement plant. The analyzer utilizes two 241 Am-Be neutron sources and multiple BGO detectors to measure both neutron inelastic scatter and thermal neutron capture gamma rays. Dynamic tests in the plant on highly segregated material having depths in the range 100 to 200 mm have shown analyzer total RMS errors of 0.49, 0.52, 0.38 and 0.23 wt.% (on a loss free basis) for CaO, SiO 2 , Al 2 O 3 , and Fe 2 O 3 respectively, when 10-minute counting periods are used

Coal-Mining Tailings as a Pozzolanic Material in Cements Industry

Directory of Open Access Journals (Sweden)

Santiago Yagüe

2018-01-01

Full Text Available The generation of enormous volumes of mine-tailing waste is standard practice in the mining industry. Large quantities of these tailings are also sources of kaolinite-rich materials that accumulate in slag heaps, causing significant environmental degradation and visual impacts on the landscape. The consequences of coal refuse dumped in slagheaps calls for the study of eco-innovative solutions and the assessment of waste types. Moreover, the environmental benefits of reusing large amounts of contaminated waste are also evident. Hence, the objective of this investigation is to expand current knowledge of new siliceous-aluminium minerals and their pozzolanic activity. Four raw tailing samples are characterized to determine their chemical (by ICP/MS analysis, morphological (by SEM/EDX analysis, and mineralogical (by XRD analysis compositions prior to their thermal activation that transforms the inert wastes at various temperatures into materials with cementitious properties. The results of XRD analysis following activation confirmed that the kaolinite content is fully transformed into metakaolinite. The coal refuse samples presented sufficiently reliable levels of pozzolanic activity for use as additives in industrial cements.

3.7. Technical and economic aspects of the application of cement concretes obtained from local minerals

International Nuclear Information System (INIS)

Saidov, D.Kh.

2011-01-01

This article is devoted to technical and economic aspects of the application of cement concretes obtained from local minerals. The following composite materials obtained from local raw materials were considered: mineral (cement, lime), inorganic (phosphates, sodium silicate), organic (phenol formaldehyde, epoxide, urea-formaldehyde, carbamide, acryl, organosilicon, furfural aniline). It was concluded that from technical and economical points of view the most effective materials were: mineral composite materials, crude shale oils and ligno sulphonates.

Radiopacity of dental restorative materials and cements

International Nuclear Information System (INIS)

Kang, Byung Chul; Yang, Hong So; Chung, Hyun Ju; Oh, Won Mann

1994-01-01

The radiopacity of six composite resins, three resin luting cements and ten filling materials were studied. The purpose was to obtain an indication of radiopacity value of different brands within each of these groups of materials and to show differences in radiopacities of filling materials and natural tooth structures. On radiographs, the optimal densities of standardized samples were determined by computer imaging system and radiopacity values of the materials were expressed in millimeter equivalent aluminum. Within to groups of materials studied, there was considerable variation in radiopacity. The composite resins of P-50, Zl00 and prisma AP. H displayed much higher radiopacities than aluminum. Panavia resin cement was shown to be similarly radiopaque to aluminum. Generally, the radiopacity of base and filling materials appeared to combined applications for restorative treatment of teeth, lower radiopacity can interfere with the diagnosis and detection of gaps near the restoration.

Environmental Assessment of Different Cement Manufacturing ...

Science.gov (United States)

Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

Production of a calcium silicate cement material from alginate impression material.

Science.gov (United States)

Washizawa, Norimasa; Narusawa, Hideaki; Tamaki, Yukimichi; Miyazaki, Takashi

2012-01-01

The purpose of this study was to synthesize biomaterials from daily dental waste. Since alginate impression material contains silica and calcium salts, we aimed to synthesize calcium silicate cement from alginate impression material. Gypsum-based investment material was also investigated as control. X-ray diffraction analyses revealed that although firing the set gypsum-based and modified investment materials at 1,200°C produced calcium silicates, firing the set alginate impression material did not. However, we succeeded when firing the set blend of pre-fired set alginate impression material and gypsum at 1,200°C. SEM observations of the powder revealed that the featured porous structures of diatomite as an alginate impression material component appeared useful for synthesizing calcium silicates. Experimentally fabricated calcium silicate powder was successfully mixed with phosphoric acid solution and set by depositing the brushite. Therefore, we conclude that the production of calcium silicate cement material is possible from waste alginate impression material.

Influence of agglomeration of a recycled cement additive on the hydration and microstructure development of cement based materials

NARCIS (Netherlands)

Yu, R.; Shui, Z.H.

2013-01-01

This paper presents a study, including experimental and mechanism analysis, on investigating the effect of agglomeration of a recycled cement additive on the hydration and microstructure development of cement based materials. The recycled additive is firstly produced form waste hardened cement paste

Scoping Future Policy Dynamics in Raw Materials Through Scenarios Testing

Science.gov (United States)

Correia, Vitor; Keane, Christopher; Sturm, Flavius; Schimpf, Sven; Bodo, Balazs

2017-04-01

The International Raw Materials Observatory (INTRAW) project is working towards a sustainable future for the European Union in access to raw materials, from an availability, economical, and environmental framework. One of the major exercises for the INTRAW project is the evaluation of potential future scenarios for 2050 to frame economic, research, and environmental policy towards a sustainable raw materials supply. The INTRAW consortium developed three possible future scenarios that encompass defined regimes of political, economic, and technological norms. The first scenario, "Unlimited Trade," reflects a world in which free trade continues to dominate the global political and economic environment, with expectations of a growing demand for raw materials from widely distributed global growth. The "National Walls" scenario reflects a world where nationalism and economic protectionism begins to dominate, leading to stagnating economic growth and uneven dynamics in raw materials supply and demand. The final scenario, "Sustainability Alliance," examines the dynamics of a global political and economic climate that is focused on environmental and economic sustainability, leading towards increasingly towards a circular raw materials economy. These scenarios were reviewed, tested, and provided simulations of impacts with members of the Consortium and a panel of global experts on international raw materials issues which led to expected end conditions for 2050. Given the current uncertainty in global politics, these scenarios are informative to identifying likely opportunities and crises. The details of these simulations and expected responses to the research demand, technology investments, and economic components of raw materials system will be discussed.

7 CFR 58.332 - Segregation of raw material.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Segregation of raw material. 58.332 Section 58.332... Specifications for Dairy Plants Approved for USDA Inspection and Grading Service 1 Operations and Operating Procedures § 58.332 Segregation of raw material. The milk and cream received at the dairy plant shall meet...

Raw material supply: challenge and chance for economy and state

Energy Technology Data Exchange (ETDEWEB)

Casper, W

1976-01-01

The imprint left by the 1973 oil embargo makes all nations aware of their dependence upon this and other raw materials. The author says the brunt of the embargo has dealt a heavier blow than has been realized on industrial nations and developing countries alike. The drastic decline of raw material prices has had threatening consequences for a number of raw-material-producing developing countries, making some nations unite for the purpose of market regulation. The cartel-like union of copper-producing countries is cited; producers of bauxite, iron ore, and tungsten have united; and some producers of tin have united. So far, the attempt to apply the oil strategy to other raw materials has not achieved the desired results; however, raw materials are no longer just a phase of the industrial process but have become a political matter of prime importance. (MCW)

Incinerated sewage sludge ash as alternative binder in cement-based materials

DEFF Research Database (Denmark)

Krejcirikova, Barbora; Goltermann, Per; Hodicky, Kamil

2013-01-01

Sewage sludge ash is characterized by its pozzolanic properties, as cement is. This predetermines its use in a substitution of cement and cementitious materials. Utilization of sewage sludge ash does not only decrease the consumption of cement, one of the largest cause of CO2 emissions, but also...... it can minimize the need of ash landfill disposal. The objective of this study is to show potential use of incinerated sewage sludge ash (ISSA), an industrial byproduct, as possible binder in cement-based materials. Chemical and mechanical characteristics are presented and compared with results obtained...

Raw materials for aluminium production

International Nuclear Information System (INIS)

Galushkin, N.V.

1995-01-01

This chapter of monograph is devoted to to raw materials which used in aluminium production. Therefore, the using of alumina, and fluoride salts in aluminium production was considered. The physical properties of alumina were studied.

Study of incorporation of casting wastes in soil-cement blocks

International Nuclear Information System (INIS)

Folmann, R.; Malkowski, W.; Valentina, L.V.D.; Folgureras, M.V.

2011-01-01

Soil-cement bricks are an ecological alternative to conventional ones because they don't need to be burned to gain strength. This study examines the technical possibility of reuse of foundry sand as fine aggregate in soil-cement. The raw materials were characterized by X-ray diffraction, thermal analysis and particle size. The foundry sand wastes were mixed at different levels to soil and cement. Compaction tests were performed to define the mixtures at optimum moisture content corresponding to the maximum density. Isothermal Conduction Calorimeter was performed to study the influence of waste in the cement hydration reaction. The results indicate that the addition of foundry sand waste decreases the optimum moisture content and increases the maximum density without significantly affecting the cement set. (author)

Insulating materials from renewable raw materials. 4. ed.; Daemmstoffe aus nachwachsenden Rohstoffen

Energy Technology Data Exchange (ETDEWEB)

Brandhorst, Joerg; Spritzendorfer, Josef; Gildhorn, Kai; Hemp, Markus

2012-03-27

The thermal insulation has become a central issue in the construction and renovation of buildings. The question of healthy building materials and appropriate construction follows the desire of a comfartable and allergy-free living. Due to these developments, insulation materials from renewable resources increasingly has raised the consciousness. The brochure under consideration describes the dynamic market of insulation materials consisting of renewable raw materials. Wood fibers, wood wool, sheep wool, flax, hemp, reeds, meadow grass, cork, cellulose, seaweed and bulrushes are considered as renewable raw materials for insulating materials.

Elastoplastic cup model for cement-based materials

Directory of Open Access Journals (Sweden)

Yan Zhang

2010-03-01

Full Text Available Based on experimental data obtained from triaxial tests and a hydrostatic test, a cup model was formulated. Two plastic mechanisms, respectively a deviatoric shearing and a pore collapse, are taken into account. This model also considers the influence of confining pressure. In this paper, the calibration of the model is detailed and numerical simulations of the main mechanical behavior of cement paste over a large range of stress are described, showing good agreement with experimental results. The case study shows that this cup model has extensive applicability for cement-based materials and other quasi-brittle and high-porosity materials in a complex stress state.

Assessment of radiological hazards of naturally occurring radioactive materials in cement industry

International Nuclear Information System (INIS)

Aslam, M.; Gul, R.; Ara, T.; Hussain, M.

2012-01-01

A study on the radiological hazard in Portland cement due to the presence of naturally occurring radioactive materials is being carried out. The Portland cement manufactured in the Islamabad/Rawalpindi region of Pakistan, intermediate products (clinker) and the various raw materials which compose the product have been analysed for 226 Ra, 232 Th and 40 K using a gamma spectrometry system with a N-type high-purity germanium detector of 80 % relative efficiency. From the measured gamma ray spectra, specific activities were determined. The mean values of the total specific activity of 226 Ra, 232 Th and 40 K are 34.2±11.9, 29.1±3.6 and 295.1±66.9 Bq kg -1 , respectively in Portland cement, 28.4±8.7, 11.3±1.7 and 63.1±17.3 Bq kg -1 , respectively in lime stone, 8.2±1.9, 16.2±3.9 and 187.7±53.2 Bq kg -1 , respectively in gypsum, 34.7±13.1, 41.2±6.7 and 187.6±17.2 Bq kg -1 , respectively in clay, 41.1±11.8, 39.3±6.9 and 195.1±29.2 Bq kg -1 , respectively in laterite and 51.1±18.2, 23.2±1.2 and 258.4±15.3 Bq kg -1 , respectively in clinker. The radium equivalent activities (Ra eq ), external hazard index (H ex ), internal hazard index (H in ), absorbed dose rate in air (D) and annual effective dose rate (E eff ) were also determined. The measured activity concentrations for these radio nuclides and radiological indices were compared with the reported national and international data. All these measured values are comparable with the worldwide data reported in UNSCEAR publications. (authors)

Influence of industrial solid waste addition on properties of soil-cement bricks

Directory of Open Access Journals (Sweden)

F. B. Siqueira

Full Text Available Abstract The reuse of pollutant solid wastes produced in distinct industrial activities (avian eggshell waste and welding flux slag waste as a source of alternative raw material for producing soil-cement bricks for civil construction was investigated. Soil-cement bricks containing up to 30 wt% of industrial solid waste were uniaxially pressed and cured for 28 days. Special emphasis is given on the influence of solid waste addition on the technical properties (as such volumetric shrinkage, water absorption, bulk density, durability, and compressive strength, microstructure and mineral phases of soil-cement bricks. Microstructural evolution was evaluated via confocal microscopy. The experimental results showed that the solid wastes behave as charge material and influenced both technical properties and microstructure of the soil-cement bricks. It was found that up to 15 wt% of welding flux slag waste and up to 30 wt% of avian eggshell waste could be added into the soil-cement bricks for use as building material.

Plastic raw materials in Neolithic pottery production

Directory of Open Access Journals (Sweden)

Alexander A. Bobrinsky

2012-12-01

Full Text Available The paper is dedicated to the investigation of various natural silts as the most ancient type of raw material used in pottery production. The authors describe the specific features of the composition of plain and mountain silts, and discover the same features in ancient ceramics from different regions in Russia. It can be concluded that silts were the earliest raw material used, a tradition that faded away during the evolution of pottery production.

Characterization of cement-based ancient building materials in support of repository seal materials studies

International Nuclear Information System (INIS)

Roy, D.M.; Langton, C.A.

1983-12-01

Ancient mortars and plasters collected from Greek and Cypriot structures dating to about 5500 BC have been investigated because of their remarkable durability. The characteristics and performance of these and other ancient cementitious materials have been considered in the light of providing information on longevity of concrete materials for sealing nuclear waste geological repositories. The matrices of these composite materials have been characterized and classified into four categories: (1) gypsum cements; (2) hydraulic hydrated lime and hydrated-lime cements; (3) hydraulic aluminous and ferruginous hydrated-lime cements (+- siliceous components); and (4) pozzolana/hydrated-lime cements. Most of the materials investigated, including linings of ore-washing basins and cisterns used to hold water, are in categories (2) and (3). The aggregates used included carbonates, sandstones, shales, schists, volcanic and pyroclastic rocks, and ore minerals, many of which represent host rock types of stratigraphic components of a salt repository. Numerous methods were used to characterize the materials chemically, mineralogically, and microstructurally and to elucidate aspects of both the technology that produced them and their response to the environmental exposure throughout their centuries of existence. Their remarkable properties are the result of a combination of chemical (mineralogical) and microstructural factors. Durability was found to be affected by matrix mineralogy, particle size and porosity, and aggregate type, grading, and proportioning, as well as method of placement and exposure conditions. Similar factors govern the potential for durability of modern portland cement-containing materials, which are candidates for repository sealing. 29 references, 29 figures, 6 tables

Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

Science.gov (United States)

Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

2010-09-01

The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

Accurate quantitative XRD phase analysis of cement clinkers

International Nuclear Information System (INIS)

Kern, A.

2002-01-01

Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

Energy optimization and reduction of carbon footprint in cement manufacturing

Energy Technology Data Exchange (ETDEWEB)

Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

2010-09-15

Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

Self-healing phenomena in cement-based materials state-of-the-art report of RILEM Technical Committee 221-SHC Self-Healing Phenomena in Cement-Based Materials

CERN Document Server

Tittelboom, Kim; Belie, Nele; Schlangen, Erik

2013-01-01

Self-healing materials are man-made materials which have the built-in capability to repair damage. Failure in materials is often caused by the occurrence of small microcracks throughout the material. In self-healing materials phenomena are triggered to counteract these microcracks. These processes are ideally triggered by the occurrence of damage itself. Thus far, the self-healing capacity of cement-based materials has been considered as something "extra". This could be called passive self-healing, since it was not a designed feature of the material, but an inherent property of it. Centuries-old buildings have been said to have survived these centuries because of the inherent self-healing capacity of the binders used for cementing building blocks together. In this State-of-the-Art Report a closer look is taken at self-healing phenomena in cement-based materials. It is shown what options are available to design for this effect rather than have it occur as a "coincidental extra".

Cement Types, Composition, Uses and Advantages of Nanocement, Environmental Impact on Cement Production, and Possible Solutions

Directory of Open Access Journals (Sweden)

S. P. Dunuweera

2018-01-01

Full Text Available We first discuss cement production and special nomenclature used by cement industrialists in expressing the composition of their cement products. We reveal different types of cement products, their compositions, properties, and typical uses. Wherever possible, we tend to give reasons as to why a particular cement type is more suitable for a given purpose than other types. Cement manufacturing processes are associated with emissions of large quantities of greenhouse gases and environmental pollutants. We give below quantitative and qualitative analyses of environmental impact of cement manufacturing. Controlling pollution is a mandatory legal and social requirement pertinent to any industry. As cement industry is one of the biggest CO2 emitters, it is appropriate to discuss different ways and means of CO2 capture, which will be done next. Finally, we give an account of production of nanocement and advantages associated with nanocement. Nanofillers such as nanotitania, nanosilica, and nanoalumina can be produced in large industrial scale via top-down approach of reducing size of naturally available bulk raw materials to those in the nanorange of 1 nm–100 nm. We mention the preparation of nanotitania and nanosilica from Sri Lankan mineral sands and quartz deposits, respectively, for the use as additives in cement products to improve performance and reduce the amount and cost of cement production and consequent environmental impacts. As of now, mineral sands and other treasures of minerals are exported without much value addition. Simple chemical modifications or physical treatments would add enormous value to these natural materials. Sri Lanka is gifted with highly pure quartz and graphite from which silica and graphite nanoparticles, respectively, can be prepared by simple size reduction processes. These can be used as additives in cements. Separation of constituents of mineral sands is already an ongoing process.

Analytical techniques for characterization of raw materials in cell culture media

Directory of Open Access Journals (Sweden)

Sharma Chandana

2011-11-01

Full Text Available Abstract Raw materials are a critical part of any cell culture medium; therefore, it is of utmost importance to understand and characterize them for high-quality product. The raw material characterization (RMC program at SAFC focuses on individual screening of raw materials both analytically and biologically. The goal of the program is to develop the best-in-class knowledge base of the raw materials used in SAFC’s media formulations and their impact on performance of products.

Industrial Wastes as Alternative Mineral Addition in Portland Cement and as Aggregate in Coating Mortars

OpenAIRE

Oliveira, Kamilla Almeida; Nazário, Bruna Inácio; Oliveira, Antonio Pedro Novaes de; Hotza, Dachamir; Raupp-Pereira, Fabiano

2017-01-01

This paper presents an evaluation study of wastes from pulp and paper as well as construction and demolition industries for application in cement-based materials. The alternative raw materials were used as a source of calcium carbonate (CaCO3) and as pozzolanic material (water-reactive SiO2) in partial replacement of Portland cement. In addition to the hydraulic binder, coating mortars were composed by combining the pulp and paper fluidized bed sand residue with construction and demolition wa...

Order acceptance in food processing systems with random raw material requirements

NARCIS (Netherlands)

Kilic, Onur A.; van Donk, Dirk Pieter; Wijngaard, Jacob; Tarim, S. Armagan

This study considers a food production system that processes a single perishable raw material into several products having stochastic demands. In order to process an order, the amount of raw material delivery from storage needs to meet the raw material requirement of the order. However, the amount

Determination Of Work Indexes Of Basic Ceramic Raw Materials

OpenAIRE

İPEK, Halil; UÇBAŞ, Yaşar

2017-01-01

In this study, the grindability of basic ceramic raw materials have been investigated by using Bond grindability test and the results have been compared. Bond grindability test results show that work indexes of raw materials are dependent on their hardnesses.

Traceability System Model for Quality Gelatin Raw Material of Cattle Hides

Directory of Open Access Journals (Sweden)

S Nur

2010-09-01

Full Text Available Several criteria must be accomplished within the provision of quality products in terms of the types of materials, the processing methods and effort to get it. Traceability system involves various parties that have different needs and goals in the process of supplying raw materials. Hence, there is a need for institutional systems engineering that can organize and manage the tracking process, the procurement of raw materials that guarantee the origin of gelatin raw materials, and facilitate the industry and customer to create a standardized quality of product. The purpose of the study formulates the institutional tracking models of gelatin raw material from cattle hide based on various criteria and assessment of the expert opinion. The methods used in this study were Interpretative structural modeling to formulate a representation of institutional tracking efficiently and analytical hierarchy process to determine the tracking strategy of industrial gelatin raw materials from cowhide. The results obtained from the study were some key elements of institutional tracking model for industrial gelatin raw materials from cowhide and the traceability strategies for industrial raw materials from cattle hide gelatin Indonesia. (Animal Production 12(3: 190-198 (2010 Key Words: traceability, institutional model, cattle hide, gelatin

Color change of CAD-CAM materials and composite resin cements after thermocycling.

Science.gov (United States)

Gürdal, Isil; Atay, Ayse; Eichberger, Marlis; Cal, Ebru; Üsümez, Aslihan; Stawarczyk, Bogna

2018-04-24

The color of resin cements and computer-aided-design and computer-aided-manufacturing (CAD-CAM) restorations may change with aging. The purpose of this in vitro study was to analyze the influence of thermocycling on the color of CAD-CAM materials with underlying resin cement. Seven different CAD-CAM materials, composite resins and glass-ceramics were cut into 0.7-mm and 1.2-mm thicknesses (n=10) and cemented with a dual-polymerizing resin cement, a light-polymerizing resin cement, and a preheated composite resin (N=420). Color values were measured by using spectrophotometry. Specimens were subjected to thermocycling (5°C and 55°C; 5000 cycles). The measured color difference (ΔE) data were analyzed by using descriptive statistics. Normality of data distribution was tested by using the Kolmogorov-Smirnov test. Three-way and 1-way ANOVA followed by the Scheffé post-hoc test and unpaired 2-sample Student t test were computed to determine the significant differences among the tested parameters (α=.05). ΔE values were significantly influenced by the CAD-CAM material (η p 2 =0.85, Pcement (η P 2 =0.03, P=.003) but were not influenced by thickness (P=.179). Significant interactions were present among thickness, cement, and CAD-CAM materials (Pcement showed significantly lower ΔE values than the preheated composite resin (P=.003). Restoration materials and composite resin cement types used for cementation influence the amount of color change due to aging. Copyright © 2018 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Effect of supplementary cementing materials on the concrete corrosion control

International Nuclear Information System (INIS)

Mejia de Gutierrez, R.

2003-01-01

Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs

Refining of raw materials, lignite present economic problems

Energy Technology Data Exchange (ETDEWEB)

Schirmer, G.

1985-06-01

East Germany seeks an economic intensification program that involves refining raw materials to a higher level. Lignite briquetting prior to liquefaction and gasification illustrates both the theoretical and practical aspects of that goal and also introduces questions of secure supplies. The author describes the special labor processes, use of technology, recycling of waste materials, and other new problems that the approach entails as the refined raw materials become new materials or energy sources. Economics based on the value of the refined product and the cost of the materials determine the degree of refinement. The concept also involves the relationship of producer and user as profits increase.

Raw materials in the manufacture of biotechnology products: regulatory considerations.

Science.gov (United States)

Cordoba-Rodriguez, Ruth

2010-01-01

The Food and Drug Administration's Pharmaceutical cGMPs for the 21st Century initiative emphasizes science and risk-based approaches in the manufacture of drugs. These approaches are reflected in the International Conference on Harmonization (ICH) guidances ICH Q8, Q9, and Q10 and encourage a comprehensive assessment of the manufacture of a biologic, including all aspects of manufacture that have the potential to affect the finished drug product. Appropriate assessment and management of raw materials are an important part of this initiative. Ideally, a raw materials program should strive to assess and minimize the risk to product quality. With this in mind, risk-assessment concepts and control strategies will be discussed and illustrated by examples, with an emphasis on the impact of raw materials on cell substrates. Finally, the life cycle of the raw material will be considered, including its potential to affect the drug product life cycle. In this framework, the supply chain and the vendor-manufacturer relationship will be explored as important parts of an adequate raw materials control strategy.

Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

Energy Technology Data Exchange (ETDEWEB)

Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

1998-09-01

Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

Cement materials for cesium and iodine confinement

International Nuclear Information System (INIS)

Nicolas, G.; Lequeux, N.; Boch, P.; Prene, S.

2001-01-01

The following topics were dealt with: radioactive waste storage, cement materials reacting with radioactive cesium and iodine, chemical barrier formation against radioactive pollution, ceramization, long term stability, XRD, PIXE analysis

Hydration rate and strength development of low-heat type portland cement mortar mixed with pozzolanic materials

International Nuclear Information System (INIS)

Matsui, Jun

1998-01-01

Recently, low-heat type Portland cement was specified in Japan Industrial Standards (JIS). Its hydration proceeds slowly. The results of the research so far obtained indicate that slow hydration of cement and mixing of pozzolanic materials with cement make micro-structure of harded cement paste dense and durable. In this study, a blended cement using low-heat type Portland cement and some of pozzolanic materials has been newly developed and its strength property and hydration ratio were checked. The followings are conclusion. (1) Hydration rate of cement paste varies with the replacement ratio of pozzolanic materials. (2) A good liner relationship between strength and total hydration rate of cement paste was observed. (3) A proper replacement ratio of both base-cement and pozzolanic material for manufacturing a blended cement is 50%. (author)

Renewable raw materials in the field of industry; Nachwachsende Rohstoffe in der Industrie

Energy Technology Data Exchange (ETDEWEB)

Peters, D.

2006-07-01

Being used to the practiced processing of raw materials for many decades the industry had to tap the advantage of renewable raw materials again. Conventional processing methods had to be changed and to be newly developed. This has been a rewarding task considering the ecological advantages but also considering the interesting markets for products based upon renewable raw materials. Today the German industry above all the chemical industry again processes agricultural and forestal raw materials to a considerable extent. Ten percent of the raw materials processed by the chemical industry are renewable. The wood processing industry is an important economic sector that achieves a value creation with the raw material wood exceeding the value creation of other industries by far. This brochure gives an overview of the possible substances, which are processed from renewable raw materials in Germany and it shows the important role that agricultural raw materials and wood already play for the industry nowadays. (orig.)

Chemical constitution, physical properties, and biocompatibility of experimentally manufactured Portland cement.

Science.gov (United States)

Hwang, Yun-Chan; Kim, Do-Hee; Hwang, In-Nam; Song, Sun-Ju; Park, Yeong-Joon; Koh, Jeong-Tae; Son, Ho-Hyun; Oh, Won-Mann

2011-01-01

An experimental Portland cement was manufactured with pure raw materials under controlled laboratory conditions. The aim of this study was to compare the chemical constitution, physical properties, and biocompatibility of experimentally manufactured Portland cement with those of mineral trioxide aggregate (MTA) and Portland cement. The composition of the cements was determined by scanning electron microscopy (SEM) and energy-dispersive x-ray analysis (EDAX). The setting time and compressive strength were tested. The biocompatibility was evaluated by using SEM and XTT assay. SEM and EDAX revealed the experimental Portland cement to have a similar composition to Portland cement. The setting time of the experimental Portland cement was significantly shorter than that of MTA and Portland cement. The compressive strength of the experimental Portland cement was lower than that of MTA and Portland cement. The experimental Portland cement showed a similar biocompatibility to MTA. The experimental Portland cement might be considered as a possible substitute for MTA in clinical usage after further testing. Copyright © 2011 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

A New Biphasic Dicalcium Silicate Bone Cement Implant

Directory of Open Access Journals (Sweden)

Fausto Zuleta

2017-07-01

Full Text Available This study aimed to investigate the processing parameters and biocompatibility of a novel biphasic dicalcium silicate (C2S cement. Biphasic α´L + β-C2Sss was synthesized by solid-state processing, and was used as a raw material to prepare the cement. In vitro bioactivity and biocompatibility studies were assessed by soaking the cement samples in simulated body fluid (SBF and human adipose stem cell cultures. Two critical-sized defects of 6 mm Ø were created in 15 NZ tibias. A porous cement made of the high temperature forms of C2S, with a low phosphorous substitution level, was produced. An apatite-like layer covered the cement’s surface after soaking in SBF. The cell attachment test showed that α´L + β-C2Sss supported cells sticking and spreading after 24 h of culture. The cement paste (55.86 ± 0.23 obtained higher bone-to-implant contact (BIC percentage values (better quality, closer contact in the histomorphometric analysis, and defect closure was significant compared to the control group (plastic. The residual material volume of the porous cement was 35.42 ± 2.08% of the initial value. The highest BIC and bone formation percentages were obtained on day 60. These results suggest that the cement paste is advantageous for initial bone regeneration.

Basic Thermal Parameters of Selected Foods and Food Raw Materials

Directory of Open Access Journals (Sweden)

Monika Božiková

2017-01-01

Full Text Available In general, processing and manipulation with foods and food raw materials have significant influence on their physical properties. The article is focused on thermophysical parameters measurement of selected foods and food raw materials. There were examined thermal conductivity and thermal diffusivity of selected materials. For detection of thermal parameters was used instrument Isomet 2104, which principle of measurement is based on transient methods. In text are presented summary results of thermal parameters measurement for various foods and food raw materials as: granular materials – corn flour and wheat flour; fruits, vegetables and fruit products – grated apple, dried apple and apple juice; liquid materials – milk, beer etc. Measurements were performed in two temperature ranges according to the character of examined material. From graphical relations of thermophysical parameter is evident, that thermal conductivity and diffusivity increases with temperature and moisture content linearly, only for granular materials were obtained non‑linear dependencies. Results shows, that foods and food raw materials have different thermal properties, which are influenced by their type, structure, chemical and physical properties. From presented results is evident, that basic thermal parameters are important for material quality detection in food industry.

Raw material studies of West Central Serbia

Directory of Open Access Journals (Sweden)

Vera Bogosavljević Petrović

2014-03-01

Full Text Available This paper deals with raw material problems in the territory of West Central Serbia geologically determined as the Čačak-Kraljevo (or West Morava basin. Our research is presented through the most striking case studies, Lojanik, Vlaška Glava and Lazac.  The Lojanik hill is a silicified forest by origin. It has occasionally been in use from the earliest periods of prehistory until today as a source of black and ochre-coloured flint, opal and silicified wood. A detailed prospection, including the mapping of surface finds using square nets, was conducted during two research campaigns.The Vlaška Glava is an open-air Palaeolithic site at which artefacts made of white, ochre, red, brown and black chert, silicified magnesite, volcanic and metamorphic rocks were found. Our research of primary and secondary geological deposits in the vicinity of the site showed equivalent raw material. We also found an interesting primary deposit of high quality bluish grey flint with outcrop activities (Workshop 1.The Lazac shaft is a contemporary magnesite mine, recently abandoned because of the high percentage of silicon-dioxide. We determined the same raw material in collections found at nearby Neolithic sites. Certain similarities between the wooden support systems of ore exploration in the Middle Ages and modern times were established at the entrance of the shaft.Our research in the territory of the West Morava basin resulted in reconstruction of some links between geological deposits and settlements and also creation of a relevant base for future raw material studies.

Green options for anti-sulfate of slag cement concrete containing pozzolans

Directory of Open Access Journals (Sweden)

Yang Chien-Jou

2017-01-01

Full Text Available This study mainly adopted densified mixture design algorithm (DMDA with pozzolans (fly ash and slag, different fineness slag cement (1:1; MF40 and HF40 and Type I cement (E40 to construct the mixtures for w/cm=0.40, and applied ACI 211.1R and Type II cement as control group (CII40, w/c=0.40. Life cycle inventory of LEED suggested by PCA for cementitious materials (kg/m3 contained cement use, CO2 emission, raw materials, energy consumption, compressive strength, and immersed in different concentration Na2SO4 solution. Results showed cement content, CO2 emission, raw materials and energy consumption for E40, MF40 and HF40, with respect to CII40, were 14% ∼ 26%, 14% ∼ 26%, 13% ∼ 26% and 17%∼28%. At 28 days, compressive strength(all mixtures were greater than 41MPa. Repeatedly 25 cycles, specimens immersed in 5000ppm Na2SO4 solution and oven-dried at 105°C, the exterior had no damage, and weight loss (n and pulse velocity change (nv were less than -1% and -5%. But in saturated Na2SO4 solution, the n and nv were ranged from - 0.91% (E40 to -2.62% (MF40 and -6.7% (E40 to -10.9% (MF40. The exterior had been obviously scaling (chalking or spalling at the second (CII40, the fifth (MF40 and HF40 and the ninth cycle (E40. The comprehensive evaluation of green options for anti-sulfate indicated that the merits of all mixtures were respectively E40 > HF40 > MF40 > CII40.

Portland cement hydration and early setting of cement stone intended for efficient paving materials

Science.gov (United States)

Grishina, A.

2017-10-01

Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

Insulating materials from renewable raw materials. 3. upd. ed.; Daemmstoffe aus nachwachsenden Rohstoffen

Energy Technology Data Exchange (ETDEWEB)

Brandhorst, Joerg; Spritzendorfer, Josef; Gildhorn, Kai; Hemp, Markus

2009-07-01

Due to increasing energy prices, obligations to climatic protection and the desire for comfortable, allergy-free living, the thermal insulation is a central question with building and sanitation. Under this aspect, the contribution under consideration describes the very dynamic market of the insulating materials from renewable raw materials and deals with the questions of the users. In particular, the following raw materials are considered in the production of insulating materials: Wood fibre, wood chips, wood wool, sheep wool, flax, hemp, reeds, straw, cellulose.

Experimental studies on a new bioactive material: HAIonomer cements.

Science.gov (United States)

Yap, A U J; Pek, Y S; Kumar, R A; Cheang, P; Khor, K A

2002-02-01

The lack of exotherm during setting, absence of monomer and improved release of incorporated therapeutic agents has resulted in the development of glass ionomer cements (GICs) for biomedical applications. In order to improve biocompatibility and biomechanically match GICs to bone, hydroxyapatite-ionomer (HAIonomer) hybrid cements were developed. Ultra-fine hydroxyapatite (HA) powders were produced using a new induction spraying technique that utilizes a radio-frequency source to spheriodize an atomized suspension containing HA crystallites. The spheriodized particulates were then held at 800 degrees C for 4 h in a carbolite furnace using a heating and cooling rate of 25 degrees C/min to obtain almost fully crystalline HA powders. The heat-treated particles were characterized and introduced into a commercial glass ionomer cement. 4 (H4), 12 (H12) and 28 (H28) vol% of fluoroalumino silicate were substituted by crystalline HA particles that were dispersed using a high-speed dispersion technique. The HAIonomer cements were subjected to hardness, compressive and diametral tensile strength testing based upon BS6039:1981. The storage time were extended to one week to investigate the effects of cement maturation on mechanical properties. Commercially available capsulated GIC (GC) and GIC at maximum powder:liquid ratio (GM) served as comparisons. Results were analyzed using factorial ANOVA/Scheffe's post-hoc tests and independent samples t-test at significance level 0.05. The effect of time on hardness was material dependent. With the exception of H12, a significant increase in hardness was observed for all materials at one week. A significant increase in compressive strength was, however, observed for H12 over time. At 1 day and 1 week, the hardness of H28 was significantly lower than for GM, H4, and H12. No significant difference in compression and diametral tensile strengths were observed between materials at both time intervals. Results show that HAIonomers is a

New Procedure for Compacting Prismatic Specimens of Cement-Treated Base Materials

Directory of Open Access Journals (Sweden)

Alaitz Linares-Unamunzaga

2018-06-01

Full Text Available Understanding the long-term behaviour of cement-treated base materials is a key factor to improve its design and obtain environmentally friendly pavement base materials. Their characterization requires manufacturing prismatic specimens. However, various authors highlight the absence of standardized test methods for fabricating beams in the field and laboratory, which is not an easy task because it depends on the qualification and experience of the testing team. The aim of this paper is to present a new device and procedure for compacting prismatic specimens of cement-treated base materials. In this research, it was used for compacting soil-cement to simulate its performance as a road base material. This device employs elements that are generally available in a concrete laboratory test, such as a vibrating table or prismatic moulds. Once the procedure was established, and in order to verify its suitability, flexural and compressive strength tests were carried out. Results showed that the values obtained were consistent with this material and, despite the heterogeneity of the material, specimens from the same batch provided similar results and, hence, validated the compaction process. This new compacting procedure can improve understanding of the long-term performance of cement-treated materials from flexural and fatigue tests.

The human impact on natural rock reserves using basalt, anorthosite, and carbonates as raw materials in insulation products

DEFF Research Database (Denmark)

Dahl, Tais Wittchen; Clausen, Anders U.; Hansen, Peter B.

2011-01-01

lithosphere or subducted with oceanic crust and recycled through the mantle by plate tectonics. Insulation products have a chemical composition similar to average crustal rocks and participate in the natural rock cycle. However, these products need not accumulate in nature, inasmuch as old insulation......Typical crustal rocks such as basalt, limestone, and anorthosite are used in stone wool insulation products. The raw materials for stone wool production are not specific to any rare mineral source but depend upon the mixture of materials having the correct chemical composition, exemplified by 40 wt......% basalt, 20 wt% anorthosite, and 40 wt% cement-bonded renewable materials. This study provides an overview of the natural cycle of these resources, including their abundances in nature, and sets the consumption by the stone wool industry and other human activities in perspective. Basalt, anorthosite...

Tracing and control of raw materials sourcing for vaccine manufacturers.

Science.gov (United States)

Faretra Peysson, Laurence

2010-05-01

The control of the raw materials used to manufacture vaccines is mandatory; therefore, a very clear process must be in place to guarantee that raw materials are traced. Those who make products or supplies used in vaccine manufacture (suppliers of culture media, diagnostic tests, etc.) must apply quality systems proving that they adhere to certain standards. ISO certification, Good Manufacturing Practices for production sites and the registration of culture media with a 'Certificate of Suitability' from the European Directorate for the Quality of Medicines and Healthcare are reliable quality systems pertaining to vaccine production. Suppliers must assure that each lot of raw materials used in a product that will be used in vaccine manufacture adheres to the level of safety and traceability required. Incoming materials must be controlled in a single 'Enterprise Resource Planning' system which is used to document important information, such as the assignment of lot number, expiration date, etc. Ingredients for culture media in particular must conform to certain specifications. The specifications that need to be checked vary according to the ingredient, based on the level of risk. The way a raw material is produced is also important, and any aspect relative to cross-contamination, such as the sanitary measures used in producing and storing the raw material must be checked as well. In addition, suppliers can reduce the risk of viral contamination of raw materials by avoiding purchases in countries where a relevant outbreak is currently declared. 2010 The International Association for Biologicals. Published by Elsevier Ltd. All rights reserved.

Longevity of borehole and shaft sealing materials: characterization of ancient cement based building materials

International Nuclear Information System (INIS)

Langton, C.A.; Roy, D.M.

1983-01-01

Durability and long-term stability of cements in plasters, mortars, and/or concretes utilized as borehole plugging and shaft sealing materials are of present concern in the national effort to isolate nuclear waste within deep geological repositories. The present study consists of an examination of selected ancient building materials and provides insights into the durability of certain ancient structures. These data were combined with knowledge obtained from the behavior of modern portland cements and natural materials to evaluate the potential for longevity of such materials in a borehold environment. Analyses were conducted by petrographic, SEM, chemical, and x-ray diffraction techniques. 7 references, 5 figures, 2 tables

Application progress of solid 29Si, 27Al NMR in the research of cement-based materials

International Nuclear Information System (INIS)

Feng Chunhua; Wang Xijian; Li Dongxu

2014-01-01

Background: The solid-state Nuclear Magnetic Resonance (NMR) is an effective method for the research of cement-based materials. Now it focuses on using solid 29 Si and 27 Al NMR to research the hydration structure of the cement-based materials in cement chemistry. Purpose: A theoretical guidance is proposed for solid 29 Si and 27 Al NMR technology used in cement chemistry research. Methods: We reviewed the application of solid 29 Si and 27 Al NMR in the cement-based materials and analyzed the problem among the researches. Results: This paper introduced an fundamental, relevant-conditions and basic parameters of NMR, and studied the technical parameters of solid 29 Si and 27 Ai NMR together with the relationship among the hydration structure of cement based material. Moreover, this paper reviewed the related domestic and overseas achievements in the research of hydration structure of the cement-based materials using solid 29 Si and 27 Al NMR. Conclusion: There were some problems in the research on cement-based materials by technology of solid 29 Si and 27 Al NMR. NMR will promote the Hydration theory of cement-based material greatly. (authors)

Numerical modelling of porous cement-based materials by superabsorbent polymers

DEFF Research Database (Denmark)

Viejo, Ismael; Esteves, Luis Pedro; Laspalas, Manuel

2016-01-01

The development of new cementitious materials raises new challenges with regard to structural design. One of the potential applications of superabsorbent polymers (SAP) is to deliver well-defined porosity to cement systems. This is particularly interesting for the development of porous cement...

Study of the stabilization of a loamy soil with addition of cement

Directory of Open Access Journals (Sweden)

Jonas Alexandre

2010-05-01

Full Text Available The use of soil-cement bricks is considered a cheaper constructive method than the conventional (ceramic block or concrete, because one of the raw materials is abundant (the soil. The objective of the present work was to identify the soil of the “Codin” area, in the municipality of Campos of Goytacazes - RJ. After this identification, it was possible to determine the best line for the production of soil-cement, in the 9,5x 10x5 cm format, with lines containing the addition of 5% and 10% of cement in volume.

Polymer-Cement Composites Containing Waste Perlite Powder

Directory of Open Access Journals (Sweden)

Paweł Łukowski

2016-10-01

Full Text Available Polymer-cement composites (PCCs are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction.

Influence of industrial solid waste addition on properties of soil-cement bricks

OpenAIRE

Siqueira, F. B.; Amaral, M. C.; Bou-Issa, R. A.; Holanda, J. N. F.

2016-01-01

Abstract The reuse of pollutant solid wastes produced in distinct industrial activities (avian eggshell waste and welding flux slag waste) as a source of alternative raw material for producing soil-cement bricks for civil construction was investigated. Soil-cement bricks containing up to 30 wt% of industrial solid waste were uniaxially pressed and cured for 28 days. Special emphasis is given on the influence of solid waste addition on the technical properties (as such volumetric shrinkage, wa...

High-volume use of self-cementing spray dry absorber material for structural applications

Science.gov (United States)

Riley, Charles E.

Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

Characterization of composite materials based on cement-ceramic powder blended binder

Science.gov (United States)

Kulovaná, Tereza; Pavlík, Zbyšek

2016-06-01

Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

Vitrified medical wastes bottom ash in cement clinkerization. Microstructural, hydration and leaching characteristics.

Science.gov (United States)

Papamarkou, S; Christopoulos, D; Tsakiridis, P E; Bartzas, G; Tsakalakis, K

2018-04-19

The present investigation focuses on the utilization of medical wastes incineration bottom ash (MBA), vitrified with soda lime recycled glass (SLRG), as an alternative raw material in cement clinkerization. Bottom ash is recovered from the bottom of the medical wastes incineration chamber, after being cooled down through quenching. It corresponds to 10-15 wt% of the initial medical wastes weight and since it has been classified in the category of hazardous wastes, its safe management has become a major environmental concern worldwide. MBA glasses of various syntheses were initially obtained during the MBA vitrification simultaneously with various amounts of silica scrap (20, 25 and 30 wt% correspondingly). The produced MBA glasses were in turn used for the production of Portland cement clinker, after sintering at 1400 °C, thus substituting traditional raw materials. Both evaluation of vitrification and sintering products was carried out by chemical and mineralogical analyses along with microstructure examination. The final cements were prepared by clinkers co-grinding in a laboratory ball mill with appropriate amounts of gypsum (≈5.0 wt%) and the evaluation of their quality was carried out by determining setting times, standard consistency, expansibility and compressive strength at 2, 7, 28 and 90 days. Finally, the leaching behaviour of the vitrified MBA and hydrated cements, together with the corresponding of the "as received" MBA, was further examined using the standard leaching tests of the Toxicity Characteristic Leaching Procedure (TCLP) and the EN 12457-2. According to the obtained results, the quality of the produced cement clinkers was not affected by the addition of the vitrified MBA in the raw meal, with the trace elements detected in all leachates measured well below the corresponding regulatory limits. Copyright © 2018 Elsevier B.V. All rights reserved.

Portland cement versus MTA as a root-end filling material. A pilot study.

Science.gov (United States)

da Silva, Sérgio Ribeiro; da Silva Neto, José Dias; Veiga, Daniela Francescato; Schnaider, Taylor Brandão; Ferreira, Lydia Masako

2015-02-01

To assess periradicular lesions clinically and by computed tomography (CT) after endodontic surgery using either Portland cement or mineral trioxide aggregate (MTA) as a root-end filling material. Three patients diagnosed with periradicular lesions by cone-beam CT underwent endodontic surgery with root-end filling. Patient A was treated with MTA as the root-end filling material, patient B was treated with Portland cement and patient C had two teeth treated, one with MTA and the other with Portland cement. Six months after surgery, the patients were assessed clinically and by CT scan and the obtained results were compared. Periradicular tissue regeneration was observed in all cases, with no significant differences in bone formation when comparing the use of MTA and Portland cement as root-end filling materials. Both mineral trioxide aggregate and Portland cement were successful in the treatment of periradicular lesions.

Thorium and Uranium in the Rock Raw Materials Used For the Production of Building Materials

Science.gov (United States)

Pękala, Agnieszka

2017-10-01

Thorium and uranium are constant components of all soils and most minerals thereby rock raw materials. They belong to the particularly dangerous elements because of their natural radioactivity. Evaluation of the content of the radioactive elements in the rock raw materials seems to be necessary in the early stage of the raw material evaluation. The rock formations operated from deposits often are accumulated in landfills and slag heaps where the concentration of the radioactive elements can be many times higher than under natural conditions. In addition, this phenomenon may refer to buildings where rock raw materials are often the main components of the construction materials. The global control system of construction products draws particular attention to the elimination of used construction products containing excessive quantities of the natural radioactive elements. In the presented study were determined the content of thorium and uranium in rock raw materials coming from the Bełachatów lignite deposit. The Bełchatów lignite deposit extracts mainly lignite and secondary numerous accompanying minerals with the raw material importance. In the course of the field works within the framework of the carried out work has been tested 92 samples of rocks of varied petrographic composition. There were carried out analyses of the content of the radioactive elements for 50 samples of limestone of the Jurassic age, 18 samples of kaolinite clays, and 24 samples of siliceous raw materials, represented by opoka-rocks, diatomites, gaizes and clastic rocks. The measurement of content of the natural radioactive elements thorium and uranium based on measuring the frequency counts of gamma quantum, recorded separately in measuring channels. At the same time performed measurements on volume patterns radioactive: thorium and uranium. The studies were carried out in Mazar spectrometer on the powdered material. Standardly performed ten measuring cycles, after which were calculated

ICE CREAM WITH A COMBINED COMPOSITION OF RAW MATERIALS

Directory of Open Access Journals (Sweden)

O. E. Khodyreva

2013-01-01

Full Text Available Dairy products are the product of daily demand. Nowadays actively assimilate new types of raw materials, tech-nology, formulation. One of the propagation methods of enriching dairy products is a combination of milk and vegetable raw materials. The possibility of making a concentrated paste of Jerusalem artichoke in dairy products was investigated. The ice cream sundae "Vanilla" was chosen as the object of research.

Influence of Cellulosic Fibres on the Physical Properties of Fibre Cement Composites

Science.gov (United States)

Hospodarova, V.; Stevulova, N.; Vaclavik, V.; Dvorsky, T.

2017-10-01

Nowadays, there are new approaches directing to processing of non-conventional fibre-cement composites for application in the housing construction. Vegetable cellulosic fibres coming from natural resources used as reinforcement in cost-effective and environmental friendly building products are in the spotlight. The applying of natural fibres in cement based composites is narrowly linked to the ecological building sector, where a choice of materials is based on components including recyclable, renewable raw materials and low-resource manufacture techniques. In this paper, two types of cellulosic fibres coming from wood pulp and recycled waste paper with 0.2%; 0.3% and 0.5% of fibre addition into cement mixtures were used. Differences in the physical characteristics (flowability, density, coefficient of thermal conductivity and water absorbability) of 28 days hardened fibre-cement composites are investigated. Addition of cellulosic fibres to cement mixture caused worsening the workability of fresh mixture as well as absorbability of hardened composites due to hydrophilic nature of biomaterial, whereas density and thermal conductivity of manufactured cement based fibre plaster are enhanced. The physical properties of cement plasters based on cellulosic fibres depend on structural, physical characteristics of cellulosic fibres, their nature and processing.

Regenerative raw materials - High technology without end; Nachwachsende Rohstoffe - Spitzentechnologie ohne Ende

Energy Technology Data Exchange (ETDEWEB)

Wenig, Barbara

2007-07-01

Regenerative raw materials are the basis for a multiplicity of environmentally friendly products. Regenerating raw materials fascinate by special qualities and offer the possibility of preserving only restricted existing fossil resources and climatic friendly managing. The review under consideration reports on areas in which vegetable raw materials already are established as well as on future prospects.

Topical papers on raw materials

International Nuclear Information System (INIS)

1978-01-01

In the papers of this working group, the availability of uranium and the long-term supply situation for this raw material are discussed. A problem closely connected with uranium supply are the commercial contracts and their particularities. The points of view of the reporting countries of Great Britain, South Africa, Switzerland, Australia, Japan, and Korea are made clear

Potential of Carbon Nanotube Reinforced Cement Composites as Concrete Repair Material

Directory of Open Access Journals (Sweden)

Tanvir Manzur

2016-01-01

Full Text Available Carbon nanotubes (CNTs are a virtually ideal reinforcing agent due to extremely high aspect ratios and ultra high strengths. It is evident from contemporary research that utilization of CNT in producing new cement-based composite materials has a great potential. Consequently, possible practical application of CNT reinforced cementitious composites has immense prospect in the field of applied nanotechnology within construction industry. Several repair, retrofit, and strengthening techniques are currently available to enhance the integrity and durability of concrete structures with cracks and spalling, but applicability and/or reliability is/are often limited. Therefore, there is always a need for innovative high performing concrete repair materials with good mechanical, rheological, and durability properties. Considering the mechanical properties of carbon nanotubes (CNTs and the test results of CNT reinforced cement composites, it is apparent that such composites could be used conveniently as concrete repair material. With this end in view, the applicability of multiwalled carbon nanotube (MWNT reinforced cement composites as concrete repair material has been evaluated in this study in terms of setting time, bleeding, and bonding strength (slant shear tests. It has been found that MWNT reinforced cement mortar has good prospective as concrete repair material since such composites exhibited desirable behavior in setting time, bleeding, and slant shear.

Adsorption of iodine and cesium onto some cement materials

Energy Technology Data Exchange (ETDEWEB)

Mine, Tatsuya [Mitsui Shipbuilding and Engineering Co. Ltd., Tokyo (Japan); Mihara, Morihiro; Ito, Masaru [Power Reactor and Nuclear Fuel Development Corp., Tokai, Ibaraki (Japan). Tokai Works; Kato, Hiroshige [IDC, Tokai, Ibaraki (Japan)

1997-06-01

Cement materials, being expected to be used in structural materials in underground disposals of radioactive wastes, may adsorb nuclides resulting in retardation of their migration in environment. In this report adsorption behaviors of cement pastes toward iodine (as anion) and cesium (as cation) were studied. Adsorption of iodine was remarkable for OPC and MHP pastes that are known to have high molar ratio CaO/SiO{sub 2}, partition coefficient being 100 ml/g for initial tracer concentration of 10{sup -5} mol/l. Partition coefficient for cesium for PFA paste was found to be 5 ml/g on average. (S. Ohno)

Adsorption of iodine and cesium onto some cement materials

International Nuclear Information System (INIS)

Mine, Tatsuya; Mihara, Morihiro; Ito, Masaru

1997-06-01

Cement materials, being expected to be used in structural materials in underground disposals of radioactive wastes, may adsorb nuclides resulting in retardation of their migration in environment. In this report adsorption behaviors of cement pastes toward iodine (as anion) and cesium (as cation) were studied. Adsorption of iodine was remarkable for OPC and MHP pastes that are known to have high molar ratio CaO/SiO 2 , partition coefficient being 100 ml/g for initial tracer concentration of 10 -5 mol/l. Partition coefficient for cesium for PFA paste was found to be 5 ml/g on average. (S. Ohno)

Dry desulfurization product as raw material for building components. Afsvovlingstoerprodukt som raavare fortrinsvis i byggematerialer

Energy Technology Data Exchange (ETDEWEB)

Nielsen, J P; Tram, B

1988-05-01

The report describes a number of investigations carried out with the purpose of finding useful applications for a waste product form the flue-gas cleaning process at coal-fired power plants, especially applications in the field of industrial building components. The waste product originates from a cleaning device, where the content of sulphur dioxide is removed from the flue-gas by the so called spray absorption method, developed by the Danish company Niro Atomizer A/S. The product is a finely divided, dry powder, consisting of a mix of calcium sulfite, calcium sulfate, calcium hydroxide, calcium carbonate, calcium chloride and fly ash. Trials were made, using the waste product mainly as a filler in the following products: Brick mortar, flue for ceramic tiles, stopping, filler for plastic paint, filler for plastics, filler for paper and paper-coating, autoclaved light-weight concrete, autoclaved fibre-cement sheets. The investigations has shown some interesting possiblilities for the use of named waste product in light-weight concrete, where good mechanical properties could be obtained, using a raw material mix, consisting mainly of the sulfuric waste product and fly ash. Also used as a filler in fibre-cement sheets, the waste material showed some interesting abilities. The waste product affects the properties of cellulosefibre reinforced sheets with a cementsilica matrix in a way, that leads to increased toughness of these, often rather brittle sheets. The MOR however will decrease slightly. (EG).

Application of Carbonate Looping to Cement Industry

DEFF Research Database (Denmark)

Lin, Weigang; Illerup, Jytte Boll; Dam-Johansen, Kim

2012-01-01

In the present work, cycle experiments of different types of limestone, cement raw meal and a mixture of limestone and clay were carried out in laboratory scale setups at more realistic conditions (i.e. calcination temperature is 950°C and CO2 concentration is 80%) to simulate the performance...... with an increase in the CO2 partial pressure during calcination, indicating enhancement of sintering by the presence of CO2. As sorbents, cement raw meal and the mixture of limestone and clay show a similar trend as limestone with respect to the decay of the CO2 carrying capacity and this capacity is lower than...... that of limestone at the same conditions in most cases. SEM and XRD analyses indicate that a combination of severe sintering and formation of calcium silicates attributes to the poor performance of the cement raw meal....

Microstructural Properties of Cement Paste and Mortar Modified by Low Cost Nanoplatelets Sourced from Natural Materials

Directory of Open Access Journals (Sweden)

Piao Huang

2018-05-01

Full Text Available Nanomaterials have been widely used in cement-based materials. Graphene has excellent properties for improving the durability of cement-based materials. Given its high production budget, it has limited its wide potential for application in the field of engineering. Hence, it is very meaningful to obtain low cost nanoplatelets from natural materials that can replace graphene nanoplatelets (GNPs The purpose of this paper is to improve the resistance to chloride ion penetration by optimizing the pore structure of cement-based materials, and another point is to reduce investment costs. The results illustrated that low cost CaCO3 nanoplatelets (CCNPs were successfully obtained under alkali treatment of seashell powder, and the chloride ion permeability of cement-based materials significantly decreased by 15.7% compared to that of the control samples when CCNPs were incorporated. Furthermore, the compressive strength of cement pastes at the age of 28 days increased by 37.9% than that of the plain sample. Improvement of performance of cement-based materials can be partly attributed to the refinement of the pore structure. In addition, AFM was employed to characterize the nanoplatelet thickness of CCNPs and the pore structures of the cement-based composites were analyzed by MIP, respectively. CCNPs composite cement best performance could lay the foundation for further study of the durability of cement-based materials and the application of decontaminated seashells.

Mesta/Kenaf as raw material for Kraft pulping

Energy Technology Data Exchange (ETDEWEB)

Saraf, V. P.; Shiveshwar, R. M.; Meshramkar, P. M.; Deb, U. K.; Jaspal, N. S.; Biyani, B. P.

1980-03-15

In recent years, the shortage of conventional raw materials for pulping has intensified a world-wide search for alternate raw materials. Among other cellulosic materials, attention has focused on agricultural residues and annual plants. In this category, Kenaf, also called Mesta, has been studied as a fiber source in many countries including the USA, Phillippines and India. A comprehensive study on kraft pulping of mesta was carried out where the fiber morphology, pulping, bleaching and papermaking characteristics were investigated. Black liquor properties were also determined. The results of this study are reported and compared to the conventional raw material bamboo. The investigation has shown that mesta is easily pulped and bleached and forms sheets of excellent strength properties, comparable to or better than bamboo pulps. The black liquor from mesta is similar to bamboo in calorific value but is very low in silica, which is highly desirable from the chemical recovery point of view. As with all agricultural residues and annual plants, mesta has a high bulk per unit weight. The problems arising from this, e.g., baling, transportation, proper utilization of digester capacity, have to be studied before mesta can be widely accepted in the paper industry.

The existence state of uranium(VI) in portland cement matrix material immobilization body

International Nuclear Information System (INIS)

Tan Hongbin; Li Yuxiang

2005-01-01

The basis of Portland cement material reaction with uranium, the corrosion of uranium minerals in nature and the state of study on immobilization of uranium by Portland cement matrix material are introduced, and some considerations are presented. (authors)

Cementing Material From Rice Husk-Broken Bricks-Spent Bleaching Earth-Dried Calcium Carbide Residue

Directory of Open Access Journals (Sweden)

Muthengia Jackson Washira

2012-10-01

Full Text Available A cementious material, coded CSBR (Carbide residue Spent bleaching earth Broken bricks and Rice husks, was made from dried calcium carbide residue (DCCR and an incinerated mix of rice husks (RH, broken bricks (BB and spent bleaching earth (SBE. Another material, coded SBR (Spent bleaching earth Broken bricks and Rice husk ash, was made from mixing separately incinerated RH, SBE and ground BB in the same ash ratio as in CSBR. When CSBR was inter-ground with Ordinary Portland Cement (OPC, it showed a continued decrease in Ca(OH2 in the hydrating cement as a function of curing time and replacement levels of the cement. Up to 45 % replacement of the OPC by CSBR produced a Portland pozzolana cement (PPC material that passed the relevant Kenyan Standard. Incorporation of the CSBR in OPC reduces the resultant calcium hydroxide from hydrating Portland cement. The use of the waste materials in production of cementitious material would rid the environment of wastes and lead to production of low cost cementitious material.

Synthesis of material microporous using raw materials alternative as a source of silica and alumina

International Nuclear Information System (INIS)

Santos, E.A.; Silva, T.L.

2014-01-01

Synthetic zeolites have important properties of a technological viewpoint. Thus, this work aims at the use of natural raw materials such as kaolin waste and wood ash in order to produce these microporous materials. The starting materials were characterized by X-ray diffraction (XRD) and spectroscopy, X-ray fluorescence (XRF); the phases formed as synthesis products were identified by XRD and gravimetric and differential thermal analysis (DTA/TG). Hydrothermal synthesis took place by mixing the raw materials in stoichiometrically calculated batches with NaOH (3M) at 90 °C and time of 6, 20, 24 and 48 hours. The results show the formation of phases of type zeolite A and sodalite, demonstrating the raw materials be an efficient and low cost alternative to producing microporous materials. (author)

Incentivizing secondary raw material markets for sustainable waste management.

Science.gov (United States)

Schreck, Maximilian; Wagner, Jeffrey

2017-09-01

Notwithstanding several policy initiatives in many countries over a number of years, there remains a general sense that too much municipal solid waste is generated and that too much of the waste that is generated is landfilled. There is an emerging consensus that a sustainable approach to waste management requires further development of secondary raw material markets. The purpose of this paper is to propose a theoretical economic model that focuses upon this stage of a sustainable waste management program and explores policy options that could motivate efficiency in secondary raw material markets. In particular, we show how firm profit and social welfare optimizing objectives can be reconciled in a two-product market of waste management processes: landfilling and material reclamation. Our results provide theoretical support for building out recent Circular Economy initiatives as well as for the relatively recent emergence of landfill mining as a means for procuring secondary raw materials. Copyright © 2017 Elsevier Ltd. All rights reserved.

Device for continuous radiometric determination of the calcium and iron content in raw slurry for cement

International Nuclear Information System (INIS)

Wasilewska, M.; Ostachowicz, J.; Lankosz, M.; Molodynska, W.

1975-01-01

The characteristic iron and calcium-K series were excited using a Cd-109 isotope source. In order to determine the calcium and iron content in dry slurry, the Compton-effect scattered radiation of the Cd-109 source in the sample was used. A numerical process was worked out which allowed the elimination of the influence of changing contents of iron and water on the results of the calcium content determinations, and a device for continuous radiometric determination of calcium and iron in raw slurry was designed and constructed. The device was installed in the cement plant 'Przyjazn' under technical measuring conditions and its applicability was tested. (orig./LH) [de

Evaluation of effectiveness of raw materials and materials use in a blast furnace department of a steelworks

Directory of Open Access Journals (Sweden)

E. Kardas

2017-01-01

Full Text Available The paper analyses the quality of raw materials used in the production of blast furnace pig iron. The ferruginous sinter and pellets are the basic raw materials used in the process. The paper presents the impact of those raw materials quality on the effectiveness of the blast furnace process. The process effectiveness will be specified by means of selected process parameters.

Basic Thermal Parameters of Selected Foods and Food Raw Materials

OpenAIRE

Monika Božiková; Ľubomír Híreš; Michal Valach; Martin Malínek; Jan Mareček

2017-01-01

In general, processing and manipulation with foods and food raw materials have significant influence on their physical properties. The article is focused on thermophysical parameters measurement of selected foods and food raw materials. There were examined thermal conductivity and thermal diffusivity of selected materials. For detection of thermal parameters was used instrument Isomet 2104, which principle of measurement is based on transient methods. In text are presented summary results of ...

Nano-modified cement composites and its applicability as concrete repair material

Science.gov (United States)

Manzur, Tanvir

Nanotechnology or Nano-science, considered the forth industrial revolution, has received considerable attention in the past decade. The physical properties of a nano-scaled material are entirely different than that of bulk materials. With the emerging nanotechnology, one can build material block atom by atom. Therefore, through nanotechnology it is possible to enhance and control the physical properties of materials to a great extent. Composites such as concrete materials have very high strength and Young's modulus but relatively low toughness and ductility due to their covalent bonding between atoms and lacking of slip systems in the crystal structures. However, the strength and life of concrete structures are determined by the microstructure and mass transfer at nano scale. Cementitious composites are amenable to manipulation through nanotechnology due to the physical behavior and size of hydration products. Carbon nanotubes (CNT) are nearly ideal reinforcing agent due to extremely high aspect ratios and ultra high strengths. So there is a great potential to utilize CNT in producing new cement based composite materials. It is evident from the review of past literature that mechanical properties of nanotubes reinforced cementitious composites have been highly variable. Some researches yielded improvement in performance of CNT-cement composites as compared to plain cement samples, while other resulted in inconsequential changes in mechanical properties. Even in some cases considerable less strengths and modulus were obtained. Another major difficulty of producing CNT reinforced cementitious composites is the attainment of homogeneous dispersion of nanotubes into cement but no standard procedures to mix CNT within the cement is available. CNT attract more water to adhere to their surface due to their high aspect ratio which eventually results in less workability of the cement mix. Therefore, it is extremely important to develop a suitable mixing technique and an

Hydration characteristics of zirconium oxide replaced Portland cement for use as a root-end filling material.

Science.gov (United States)

Camilleri, J; Cutajar, A; Mallia, B

2011-08-01

Zirconium oxide can be added to dental materials rendering them sufficiently radiopaque. It can thus be used to replace the bismuth oxide in mineral trioxide aggregate (MTA). Replacement of Portland cement with 30% zirconium oxide mixed at a water/cement ratio of 0.3 resulted in a material with adequate physical properties. This study aimed at investigating the microstructure, pH and leaching in physiological solution of Portland cement replaced zirconium oxide at either water-powder or water-cement ratios of 0.3 for use as a root-end filling material. The hydration characteristics of the materials which exhibited optimal behavior were evaluated. Portland cement replaced by zirconium oxide in varying amounts ranging from 0 to 50% in increments of 10 was prepared and divided into two sets. One set was prepared at a constant water/cement ratio while the other set at a constant water/powder ratio of 0.3. Portland cement and MTA were used as controls. The materials were analyzed under the scanning electron microscope (SEM) and the hydration products were determined. X-ray energy dispersive analysis (EDX) was used to analyze the elemental composition of the hydration products. The pH and the amount of leachate in Hank's balanced salt solution (HBSS) were evaluated. A material that had optimal properties that satisfied set criteria and could replace MTA was selected. The microstructure of the prototype material and Portland cement used as a control was assessed after 30 days using SEM and atomic ratio diagrams of Al/Ca versus Si/Ca and S/Ca versus Al/Ca were plotted. The hydration products of Portland cement replaced with 30% zirconium oxide mixed at water/cement ratio of 0.3 were calcium silicate hydrate, calcium hydroxide and minimal amounts of ettringite and monosulphate. The calcium hydroxide leached in HBSS solution resulted in an increase in the pH value. The zirconium oxide acted as inert filler and exhibited no reaction with the hydration by-products of Portland

Radon exhalation study in cements and other building materials

International Nuclear Information System (INIS)

Singh, J.; Sharma, N.

2012-01-01

Radon is a radioactive inert gas, which is produced during the decay of radium, an element present in the naturally occurring uranium series. In the recent past, environmental scientists all over the world have been expressing great concern about the radiation hazard from radon and its short lived daughter products inside buildings. The radon concentration inside a building depends upon the radon exhalation from the building materials used for the construction and the soil underneath the building. In the present investigations, a comparative study for radon exhalation rate has been carried out in some Indian and Pakistani cements and other building materials being used locally such as sand, soil, bricks, marbles, CaCO 3 , POPs by using Track Etch Technique. The Pakistani cement with the trade name 'Elephant' shows the minimum mass exhalation rate while the Indian 'Birla White' cement has shown the maximum. Among the other building materials studied, CaCO 3 has shown the minimum, while local soil the maximum mass exhalation rate. Out of the fired clay bricks, roof tiles, floor tiles and different marbles, floor tiles have the minimum areal exhalation rate while roof tiles the maximum. (author)

Annual report 2005 General Direction of the Energy and raw materials

International Nuclear Information System (INIS)

2005-01-01

This 2005 annual report of the DGEMP (General Direction of the Energy and the raw Materials), takes stock on the energy bill and accounting of the France. The first part presents the electric power, natural gas and raw materials market in France. The second part is devoted to the diversification of the energy resources with a special attention to the renewable energies and the nuclear energy. The third part discusses the energy and raw materials prices and the last part presents the international cooperation in the energy domain. (A.L.B.)

Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques; Caso de estudio: Evaluacion de silos continuos de homogenizacion en la industria del cemento, utilizando tecnicas de radiotrazadores

Energy Technology Data Exchange (ETDEWEB)

Sebastian, C; Maghella, G; Mamani, E [Direccion de Aplicaciones. Instituto Peruano de Energia Nuclear, Lima (Peru)

2000-12-01

Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving.

Natural gas as raw material for industrial development

International Nuclear Information System (INIS)

Kvisle, Steinar

2006-01-01

Industrial development based on natural gas has broad, industrial implications. Norway has a vital industry based on natural gas as raw material, here under Ormen Lange, Snoehvit LNG, Tjeldbergodden and Petrochemical Grenland. The petrochemical industry has challenges, e.g. the cost of raw materials and energy, localization related to the markets, and recruitment, but considerable investments are made in the sector. The Northern areas in Norway may have special challenges related to bringing the product to the market. Solutions to this challenge are in LNG (liquid natural gas), GTL (gas to liquids), and GTO (gas to olefins)

System simulation application for determining the size of daily raw material purchases at PT XY

Science.gov (United States)

Napitupulu, H. L.

2018-02-01

Every manufacturing company needs to implement green production, including PT XY as a marine catchment processing industry in Sumatera Utara Province. The company is engaged in the processing of squid for export purposes. The company’s problem relates to the absence of a decision on the daily purchase amount of the squid. The purchase of daily raw materials in varying quantities has caused companies to face the problem of excess raw materials or otherwise the lack of raw materials. The low purchase of raw materials will result in reduced productivity, while large purchases will lead to increased cooling costs for storage of excess raw materials, as well as possible loss of damage raw material. Therefore it is necessary to determine the optimal amount of raw material purchases every day. This can be determined by applying simulation. Application of system simulations can provide the expected optimal amount of raw material purchases.

Leaching of heavy metals from cementitious composites made of new ternary cements

Science.gov (United States)

Kuterasińska-Warwas, Justyna; Król, Anna

2017-10-01

The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

Material Classification Using Raw Time-of-Flight Measurements

KAUST Repository

Su, Shuochen; Heide, Felix; Swanson, Robin J.; Klein, Jonathan; Callenberg, Clara; Hullin, Matthias; Heidrich, Wolfgang

2016-01-01

We propose a material classification method using raw time-of-flight (ToF) measurements. ToF cameras capture the correlation between a reference signal and the temporal response of material to incident illumination. Such measurements encode unique

Analyses of heavy metals in mineral trioxide aggregate and Portland cement.

Science.gov (United States)

Schembri, Matthew; Peplow, George; Camilleri, Josette

2010-07-01

Portland cement is used in the construction industry as a binder in concrete. It is manufactured from chalk, limestone, and clay, which are clinkered at very high temperatures and ground with gypsum to form Portland cement. The raw materials and the manufacturing process can result in the inclusion of heavy metals in Portland cement. Portland cement with a four to one addition of bismuth oxide is marketed as mineral trioxide aggregate (MTA), which is used mainly as a dental material. Heavy metal inclusion can be of concern because MTA is in contact with hard and soft tissues. Measurements of arsenic, lead, and chromium in hydrated gray and white Portland cement, ProRoot MTA, and MTA Angelus were conducted with graphite furnace atomic absorption spectrophotometry after acid digestion on the hydrated material. The leaching of the metal ions from the solid material in water and simulated body fluid (SBF) was also determined. All cement types showed high relative values of leached chromium compared with arsenic and lead in both the total metal content and leached species. The gray Portland cement showed the highest total amount of metal. The white Portland and both MTAs had lower values for all the leached metal ions. Both MTAs released more arsenic than the amount specified in ISO 9917-1 (2007). Portland cements and MTAs showed evidence of heavy metals in the acid-soluble form as well as leaching in deionized water and SBF. MTA contained levels of arsenic higher than the safe limit specified by the ISO 9917-1 (2007). Copyright 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

Electrical conductivity and transport properties of cement-based materials measured by impedance spectroscopy

Science.gov (United States)

Shane, John David

The use of Impedance Spectroscopy (IS) as a tool to evaluate the electrical and transport properties of cement-based materials was critically evaluated. Emphasis was placed on determining the efficacy of IS by applying it as a tool to investigate several families of cement-based materials. Also, the functional aspects of electroding and null corrections were also addressed. The technique was found to be advantageous for these analyses, especially as a non-destructive, in-situ, rapid test. Moreover, key insights were gained into several cement-based systems (e.g., cement mortars and oil-well grouts) as well as the effect that certain testing techniques can have on materials (e.g., the rapid chloride permeability test). However, some limitations of IS were identified. For instance, improper electroding of samples can lead to erroneous results and incorrect interpretations for both two-point and multi-point measurements. This is an area of great importance, but it has received very little attention in the literature. Although the analysis of cement/electrode techniques is in its infancy, much progress was made in gaining a full understand of how to properly and reliably connect electrodes to cement-based materials. Through the application of IS to materials such as oil-well grouts, cement mortars and concretes, a great deal of valuable information about the effectiveness of IS has been gained. Oil-well cementing is somewhat limited by the inability to make measurements in the well-bore. By applying IS to oil-well grouts in a laboratory environment, it was demonstrated that IS is a viable technique with which to test the electrical and transport properties of these materials in-situ. Also, IS was shown to have the ability to measure the electrical conductivity of cement mortars with such accuracy, that very subtle changes in properties can be monitored and quantified. Through the use of IS and theoretical models, the complex interplay between the interfacial transition

Raw material uranium; Rohstoff Uran

Energy Technology Data Exchange (ETDEWEB)

NONE

2017-03-15

Uranium is an important raw material in human life. Mostly using nuclear fission uranium is used in nuclear medicine, industry and research. The most important application is the generation of electricity in nuclear power plants. Due to the global availability the worldwide uranium supply is guaranties for a long time. The contribution covers the issues medicine, neutron research, energy generation, occurrence, mining, processing, recycling and disposal.

Utilization of Sandy Soil as the Primary Raw Material in Production of Unfired Bricks

Directory of Open Access Journals (Sweden)

Guilan Tao

2018-01-01

Full Text Available In this study, attempts were made to use sandy soil as the main raw material in making unfired bricks. The sprayed-cured brick specimens were tested for compressive and flexural strength, rate of water absorption, percentage of voids, bulk density, freezing/thawing, and water immersion resistance. In addition, the microstructures of the specimens were also studied using scanning electron microscope (SEM and X-ray diffraction (XRD technique. The test results show that unfired brick specimens with the addition of ground-granulated blast-furnace slag (GGBS tend to achieve better mechanical properties when compared with the specimens that added cement alone, with GGBS correcting particle size distribution and contributing to the pozzolanic reactions and the pore-filling effects. The test specimens with the appropriate addition of cement, GGBS, quicklime, and gypsum are dense and show a low water absorption rate, a low percentage of voids, and an excellent freezing/thawing and water immersion resistance. The SEM observation and XRD analysis verify the formation of hydrate products C–S–H and ettringite, providing a better explanation of the mechanical and physical behavior and durability of the derived unfired bricks. The results obtained suggest that there is a technical approach for the high-efficient comprehensive utilization of sandy soil and provide increased economic and environmental benefits.

1996 Activities report on energies and raw materials

International Nuclear Information System (INIS)

1996-01-01

The 1996 activity survey of the French General Directory for Energy and Raw Materials, which main objectives are to preserve the competitiveness of French economy, enhance environmental protection, secure the long term supply safety and maintain the public service basis for energy supply, is presented. The main themes of the survey are: the nuclear safety in Eastern Europe, the electric power inland market, the evolution of the oil market in 1996, the situation of refining in France, restructuring the BRGM (Mining and Geological Research Bureau), followed by brief facts concerning the sustainable energy development, nuclear energy, electric power, electricity and gas common issues, gas, coal, petroleum products, raw materials and underground materials. A series of global diagrams concludes the survey

Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

International Nuclear Information System (INIS)

Chen, Hanmin

2015-01-01

This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NO x emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

In vitro shear bond strength of cementing agents to fixed prosthodontic restorative materials.

Science.gov (United States)

Piwowarczyk, Andree; Lauer, Hans-Christoph; Sorensen, John A

2004-09-01

Durable bonding to fixed prosthodontic restorations is desirable; however, little information is available on the strength of the bond between different cements and fixed prosthodontic restorative materials. This study determined the shear-bond strength of cementing agents to high-gold-content alloy castings and different dental ceramics: high-strength aluminum oxide (Procera AllCeram), leucite-reinforced (IPS Empress), and lithium disilicate glass-ceramic (IPS Empress 2). Prepolymerized resin composite cylinders (5.5 mm internal diameter, n=20) were bonded to the pretreated surfaces of prosthodontic materials. High-gold-content alloy and high-strength aluminum oxide surfaces were airborne-particle-abraded, and pressable ceramics were hydrofluoric acid-etched and silanized prior to cementing. The cementing agents tested were a zinc-phosphate cement (Fleck's zinc cement), glass ionomer cements (Fuji I, Ketac-Cem), resin-modified glass ionomer cements (Fuji Plus, Fuji Cem, RelyX Luting), resin cements (RelyX ARC, Panavia F, Variolink II, Compolute), and a self-adhesive universal resin cement (RelyX Unicem). Half the specimens (n=10) were tested after 30 minutes; the other half (n=10) were stored in distilled water at 37 degrees C for 14 days and then thermal cycled 1000 times between 5 degrees C and 55 degrees C prior to testing. Shear-bond strength tests were performed using a universal testing machine at a constant crosshead speed of 0.5 mm/min. Statistical analysis was performed by multifactorial analysis of variance taking interactions between effects into account. For multiple paired comparisons, the Tukey method was used (alpha=.05). In a 3-way ANOVA model, the main factors substrate, cement, time, and all corresponding interactions were statistically significant (all P <.0001). In subsequent separate 1-way or 2-way ANOVA models for each substrate type, significant differences between cement types and polymerizing modes were found (all P <.001). None of the

Mechanical, material, and antimicrobial properties of acrylic bone cement impregnated with silver nanoparticles.

Science.gov (United States)

Slane, Josh; Vivanco, Juan; Rose, Warren; Ploeg, Heidi-Lynn; Squire, Matthew

2015-03-01

Prosthetic joint infection is one of the most serious complications that can lead to failure of a total joint replacement. Recently, the rise of multidrug resistant bacteria has substantially reduced the efficacy of antibiotics that are typically incorporated into acrylic bone cement. Silver nanoparticles (AgNPs) are an attractive alternative to traditional antibiotics resulting from their broad-spectrum antimicrobial activity and low bacterial resistance. The purpose of this study, therefore, was to incorporate metallic silver nanoparticles into acrylic bone cement and quantify the effects on the cement's mechanical, material and antimicrobial properties. AgNPs at three loading ratios (0.25, 0.5, and 1.0% wt/wt) were incorporated into a commercial bone cement using a probe sonication technique. The resulting cements demonstrated mechanical and material properties that were not substantially different from the standard cement. Testing against Staphylococcus aureus and Staphylococcus epidermidis using Kirby-Bauer and time-kill assays demonstrated no antimicrobial activity against planktonic bacteria. In contrast, cements modified with AgNPs significantly reduced biofilm formation on the surface of the cement. These results indicate that AgNP-loaded cement is of high potential for use in primary arthroplasty where prevention of bacterial surface colonization is vital. Copyright © 2014 Elsevier B.V. All rights reserved.

Formulation of portland composite cement using waste glass as a supplementary cementitious material

Science.gov (United States)

Manullang, Ria Julyana; Samadhi, Tjokorde Walmiki; Purbasari, Aprilina

2017-09-01

Utilization of waste glass in cement is an attractive options because of its pozzolanic behaviour and the market of glass-composite cement is potentially available. The objective of this research is to evaluate the formulation of waste glass as supplementary cementitious material (SCM) by an extreme vertices mixture experiment, in which clinker, waste glass and gypsum proportions are chosen as experimental variables. The composite cements were synthesized by mixing all of powder materials in jar mill. The compressive strength of the composite cement mortars after being cured for 28 days ranges between 229 to 268 kg/cm2. Composite cement mortars exhibit lower compressive strength than ordinary Portland cement (OPC) mortars but is still capable of meeting the SNI 15-7064-2004 standards. The highest compressive strength is obtained by shifting the cement blend composition to the direction of increasing clinker and gypsum proportions as well as reducing glass proportion. The lower compressive strength of composite cement is caused by expansion due to ettringite and ASR gel. Based on the experimental result, the composite cement containing 80% clinker, 15% glass and 5% gypsum has the highest compressive strength. As such, the preliminary technical feasibility of reuse of waste glass as SCM has been confirmed.

Chances for a long-term securing of the raw material supply to the FRG. Pt. 1

International Nuclear Information System (INIS)

1975-09-01

The Federal Republic of Germany is almost completely dependent on raw material imports. Growing raw material consumption and an imminent increase in supply uncertainties will require intensified research and development work in the field of raw material safeguarding. Initial approaches to possible technical solutions are being indicated in connection with four raw materials (aluminium, copper, phosphate and carbon carriers). The material balances of these raw materials are shown and the technical and economic interrelations illustrated in the light of world-wide trends. It is being demonstrated that two essential objectives are to be pursued for securing raw material supplies: 1) extension of the raw material basis for primary and secondary raw materials, 2) improvement of raw material utilization in all sectors of economy. To provide a solution for the wide spectrum of tasks it will be necessary to establish adequate analytical methods and procedures. (orig.) [de

Evaluation of neutron shielding made of cement type material

International Nuclear Information System (INIS)

Seshimo, Takuya; Nagai, Takayuki; Onose, Atsushi; Takuma, Yasuhisa; Tanuma, Hiroyuki; Otagawa, Masaaki

1998-01-01

We prepared boron-containing cement and evaluated the characteristics of this new cement. This is the material of neutron shielding which is lighter than existing one. The quality we aimed is: H ≥ 0.025 g/cm 3 , B ≥ 0.065 g/cm 3 , density ≤ 1.70 g/cm 3 . We made test pieces changing water powder ratio (W/P), adding amount of air entraining agent, adding amount of water reducing agent, and time of vibration, and then, evaluated the characteristics. The measured parameters are the air content, mortar flow and homogeneity for cement mortar, homogeneity and compressive strength for hardened one. From the results of these tests, we confirmed the possibility of making neutron shielding that can satisfy the aimed quality using this boron-containing cement. After all, we established the method of making the neutron shielding, and this method was used in the construction of RETF. (author)

Raw materials for reflector graphite (for reactors)

International Nuclear Information System (INIS)

Wilhelmi, G.; Mindermann, D.

1992-01-01

The manufacturing concept for the core components of German high temperature reactor (HTR) types of graphite was previously entirely directed to the use of German tar coke (St coke). As the plants for producing this material no longer complied technically with the current environmental protection requirements, one had to assume that they would soon be shut down. To prevent bottlenecks in the erection of future HTR plants, alternative cokes produced by modern processes by Japanese manufacturers were checked for their suitability for the manufacture of reactor graphite. This report describes the investigations carried out on these materials from the safe delayed coking process. The project work, apart from analysis of the main data of the candidate coke considered, included the processing of the raw materials into directly and secondarily extruded graphite rods on the laboratory scale, including characterisation. As the results show, the material data achieved with the previous raw material can be reproduced with Japanese St coke. The tar coke LPC-A from the Nippon Steel Chemical Co., Ltd was decided on as the new standard coke for manufacturing reflector graphite. (orig.) With 15 tabs., 2 figs [de

In situ test plan for concrete materials using low alkaline cement at Horonobe URL

International Nuclear Information System (INIS)

Kobayashi, Yasushi; Yamada, Tsutomu; Nakayama, Masashi; Matsui, Hiroya; Matsuda, Takeshi; Konishi, Kazuhiro; Iriya, Keishiro; Noda, Masaru

2007-03-01

HLW (high-level radioactive waste) repository is to be constructed at depths of over three hundred meters below the surface. Shotcrete and lining will be used for safety under construction and operational period. Concrete is a kind of composite material which is constituted by aggregate, cement and additives. Low alkaline cement has been developed from the viewpoint of long term stability of the barrier systems which would be influenced by high alkaline arising from cement material. HFSC (Highly Fly-ash contained Silica-fume Cement) is one of a low alkaline cement, which contains silica fume and coal ash. It has been developed in Japan Atomic Energy Agency (JAEA). JAEA are now implementing the construction of the under ground research laboratory (URL) at Horonobe for the purpose of research in deep geological science and repository engineering technology. This report shows the in situ test plan for shotcrete using HFSC at Horonobe URL with identifying requirements for cement materials to be used in HLW repository, and also reviews major literatures of low alkaline cement. This in situ test plan is aiming to assess the performance of HFSC shotcrete in terms of mechanics, workability, durability, and so on. (author)

Alternative Fuel for Portland Cement Processing

Energy Technology Data Exchange (ETDEWEB)

Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

2012-06-30

The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

Hydrothermal hardened high-temperature thermal insulation material CALUTHERM {sup registered} from hibonite and alumina cement. Pt. 1; Hydrothermal erhaerteter Hochtemperaturwaermedaemmstoff CALUTHERM {sup registered} aus Hibonit und Tonerdezement. T. 1

Energy Technology Data Exchange (ETDEWEB)

Hoelscher, Tobias; Schneider, Hans-Juergen [Calsitherm Silikatbaustoffe GmbH, Bad Lippspringe (Germany); Schlegel, Ernst

2013-07-01

The first part features an overview to the properties of all calcium aluminates followed by a presentation of CALUTHERM {sup registered}, a high temperature-thermal insulating material. CALUTHERM is produced on the bases of SLA-92, a calcium hexaaluminat aggregate, and calcium aluminate cement CA-14 W as binder. The comprehensive studies focus on properties and changes of these raw materials during the technological stages of the CALUTHERM's production. The second part will present CALUTHERM's properties and its variants throughout the production process. A possible correlation between the properties of raw materials and thermal insulation material is researched and finally application examples are presented. CALUTHERM is suited for thermal insulation up to 1600 C and has a remarkable low thermal conductivity near 0.4 W/m . K at these high temperatures. For that reason CALUTHERM is a top high-temperature thermal insulating material. (orig.)

LOW WATER DEMAND CEMENTS - WAY OF EFFICIENT USE OF CLINKER AND MINERAL FILLERS IN CONCRETES

Directory of Open Access Journals (Sweden)

Khokhryakov Oleg Viktorovich

2017-10-01

Full Text Available Subject: the provisions in the updated edition of the technical specifications for cements are analyzed. A trend to decrease the clinker volume in Portland cement due to the wider use of mineral additives, up to 95%, was observed. Research objectives: substantiation of the most complete and efficient use of Portland cement and mineral additives in the composition of low water demand cements. Materials and methods: portland cement, mineral additives and superplasticizer were used as raw materials for obtaining cements of low water demand. The experimental methods comply with the current standards. Results: comparative properties of low water demand cements and cements with mineral additives are presented. The properties of cement-water suspensions of these binders have been studied, and, on their basis, heavy concretes have been made. The results of the grindability of Portland cement and mineral components with a superplasticizer are given. Conclusions: it is shown that the cement of low water demand, in which the advantages of both Portland cement and mineral additives are more fully and efficiently presented, complies with the tendency to decrease the clinker volume to the greatest degree. It is established that the clinker volume index for heavy concrete prepared on low water demand cement is almost four times lower than that for heavy concrete based on common Portland cement.

Map of critical raw material deposits in Europe

Science.gov (United States)

Guillaume, Bertrand

2016-04-01

Map of critical raw material deposits in Europe Guillaume BERTRAND1, Daniel CASSARD1, Nikolaos ARVANITIDIS2, Gerry STANLEY3 and the EuroGeoSurvey Mineral Resources Expert Group4. 1 - Bureau de Recherches Géologiques et Minières (BRGM), Georesources Divison, 3 avenue Claude Guillemin, 45060 Orléans cedex 2, FRANCE. 2 - Sveriges Geologiska Undersökning (SGU), Box 670, SE-751 28, Uppsala, SWEDEN 3 - Geological Survey of Ireland (GSI), Beggars Bush, Haddington Road, Dublin D04 K7X4, IRELAND 4 - EuroGeoSurveys, Rue Joseph II 36-38, 1000 Brussels, BELGIUM The Critical Raw Material (CRM) Deposit Map of Europe, prepared by EuroGeoSurvey's Mineral Resources Expert Group (MREG), shows European mineral deposits from the ProMine Mineral Deposit database containing critical commodities, according to the 2014 list of critical raw materials of the European Commission. EuroGeoSurveys (EGS), The Geological Surveys of Europe, is a not-for-profit organization representing 37 National Geological Surveys and some regional Geological Surveys in Europe. It provides the European Institutions with expert, independent, balanced and practical pan-European advice and information as an aid to problem-solving, policy development, regulatory and programme formulation in areas such as natural resources, energy and geo-hazards. The EGS MREG is actively involved in contributing to policy and strategy-making processes aimed at identifying, characterizing and safeguarding resource potential, especially for critical raw materials through data provision, research, technological development and innovation. The European Union aspires to reducing the import dependency of raw materials, especially CRM, that are essential to Europe's industries. In this respect, mineral resource information, data sharing and networking by European Geological Surveys is crucial. The Strategic Implementation Plan of the European Innovation Partnership on Raw Materials highlights the need for establishing and maintaining a

MICROBIOLOGY OF RAW MATERIALS USED FOR CONFECTIONARY PRODUCTION

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Jana Petrová

2015-02-01

Full Text Available The aim of our study was to evaluate the microbiological quality of raw materials used for preparation of confectionery products. For microbiological evaluation total count of bacteria, mesophilic aerobic bacteria, coliform bacteria, yeast and microscopic filamentous fungi in samples of raw materials used in the manufacture and creams of confectionery products were detected. In addition to these groups of microorganisms the presence of pathogenic microorganisms Salmonella spp. and Staphylococcus aureus in creams was monitored. Products are assessed according to the limit values of the number of microorganisms defined in the Codex Alimentary of the Slovak Republic. For microbiological analysis of confectionery products, sampling of components of confectionary products and cream was carried out according to current health regulations and altogether 65 samples of components and creams were collected: 10 samples of raw materials sugar, 10 samples of flour, 10 samples of butter and 10 samples of eggs, 5 samples of butter yolk from cream-filled disposable bag without rum addition, 5 samples of butter yolk from cream-filled disposable bag with rum addition, 5 samples of cream-filled multiple use paid bag, 5 samples of cream-filled newly purchased paid bag, 5 samples of Venček corpus and 5 samples of the French cubes corpus. From raw material the highest TBC (2.65log CFU was in flour, but the lowest in sugar (1.35 log CFU, the highest years counts was found on flour (2.42, but lowest in butter (1.18, while wasn’t in egg. In samples of creams and corpus were increased occurrence of yeast, coliform bacteria. Salmonella spp. and Staphylococcus aureus weren’t isolated from any tested sample.

Comparative Response of Four Pedogenic Soil Materials to Cement ...

African Journals Online (AJOL)

A comparative response of four Pedogenic soil materials to cement stabilization was investigated. The studies focused on the compaction characteristics, the unconfined sompressive strength and the California bearing ratio of the samples. The results obtained show that soil materials from Maiduguri responded favorably to ...

Annual report 1997. Energies and raw materials

International Nuclear Information System (INIS)

1997-01-01

This report gives the important directions of French energy policy. Nuclear energy, electric power, natural gas, coal and petroleum products are reviewed. The situations and the forecasting for raw materials are also given. (N.C.)

Study of the stabilization of a loamy soil with addition of cement

OpenAIRE

Jonas Alexandre; Maria da Glória Alves; Thiago Vicente Lima

2010-01-01

The use of soil-cement bricks is considered a cheaper constructive method than the conventional (ceramic block or concrete), because one of the raw materials is abundant (the soil). The objective of the present work was to identify the soil of the “Codin” area, in the municipality of Campos of Goytacazes - RJ. After this identification, it was possible to determine the best line for the production of soil-cement, in the 9,5x 10x5 cm format, with lines containing the addition of 5% and 10% of ...

Improving the Technology of Obtaining Technical Ethanol from Alternative Raw Materials

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Sergіj Petrov

2018-05-01

Full Text Available The purpose of the article is to study the properties of fallen leaves as raw materials for the production of bioethanol; Improvement of the technology of recycling cellulosic raw materials into bioethanol in the most energy-efficient and ecological way. As a result of the study, it has been found out that the production of biofuels from renewable raw materials is characterized by features of innovative technology: the rapid growth of this sector of economy is accompanied by a significant increase in market share. The use of fallen leaves as raw material will eliminate the current conflict of interests associated with the use of food raw materials for the production of bioethanol, will prevent the withdrawal of resources from the sphere of food production. Significant positive factors in the production and use of biofuels are improvement of environmental conditions, reduction of the harmful effects of exhaust gases on the human body, reducing environmental pollution and, consequently, reducing morbidity and associated costs of medical care. The use of bioethanol as an ecobiopilot makes it possible to increase the octane number of fuel, and, accordingly, increase the efficiency of the engine. Thus, the use of bioethanol leads to a qualitative improvement of technical and economic indicators, which is also an indicator of innovation. The threat of reducing (exhausting non-renewable sources of energy is also the factor that necessitates the development and improvement of biofuel production technology. The relatively low profitability of biofuel production is due to the low yield of the target product and the high cost of pre-treatment of cellulose raw materials. The method of obtaining bioethanol from renewable non-demanded raw materials - fallen leaves - was improved. The technique allows to increase the bioethanol yield due to more effective hydrolysis of hard-hydrolysable polysaccharides. Further development of the study of the differences in

Qualification Methods of Al2O3 Injection Molding Raw Materials

International Nuclear Information System (INIS)

Egész, Á; Gömze, L A

2015-01-01

For producing ceramic arc tube parts (plugs), there are used two different major components for producing injection molding raw material (feedstock): high purity alumina powder as the main component, and an organic paraffin wax as a binder material. It is expressly important to know the material, physical and chemical properties of these components, since mainly these have effect on the homogenity of feedstock, and therefore on the quality of end product. In this research, both of the main components and the moldable raw material was investigated by visual, physical, and thermal methods. As most important and main statement, the researchers found that the dynamic viscosity of raw material depends more on the applied temperature, than on the deformation speed gradient.Applied analitycal methods were laser granulometry, sieve analysis, differential thermal analysis and rheology analysis. (paper)

Use of raw materials in the United States from 1900 through 2014

Science.gov (United States)

Matos, Grecia R.

2017-08-22

The economic growth of an industrialized nation such as the United States requires raw materials for construction (buildings, bridges, highways, and so forth), defense, and processing and manufacture of goods and services. Since the beginning of the 20th century, the types and quantities of raw materials used have increased and changed significantly. This fact sheet quantifies the amounts of raw materials (other than food and fuel) that have been used in the U.S. economy annually for a period of 115 years, from 1900 through 2014. It provides a broad overview of the quantity (weight) of nonfood and nonfuel materials used in the economy and illustrates the use and significance of raw nonfuel minerals in particular as building blocks of society.These data have been compiled to help the public and policymakers understand the changing annual flow of raw materials put into use in the United States. Such information can be helpful in assessing the potential effects of materials use on the environment, assessing materials’ intensity of use, and examining the role that these materials play in the economy. The data presented indicate the substitution and shift in materials usage from renewable to nonrenewable materials during the 20th century. The disaggregated quantities by commodity (not shown in this fact sheet) may be tested against supply adequacy and end of life issues.

Study of chemisrty and hydrolysates drying parameters of feather-downy raw material

OpenAIRE

LISITSYN A.B.; KRIGER O.V.; MITROKHIN P.V.

2016-01-01

The article describes chemical and amino acid composition of feather-downy raw material. It determines the mass fraction of crude protein, crude fiber, ash, calcium, phosphorus, sodium in the samples of feather-downy raw material. It is stated that the waste from poultry processing obtained from hens of all the studied species are characterized by a high content of crude protein and low in crude fiber and ash. The most valuable feather-downy raw material regarding protein is waste containing ...

Radiation sterilization of some cosmetic raw materials and preparations

International Nuclear Information System (INIS)

Achmatowicz-Szmajke, T.; Bryl-Sandelewska, T.; Galazka, M.

1979-01-01

The problem of microbiological purity of cosmetic preparations is discussed. Some results obtained on the influence of ionizing radiation on organoleptic and physicochemical properties of some cosmetic raw materials and final products are reported. The samples of raw materials and the final products were irradiated with a 10 MeV electron beam from an LAE 13/9 linear accelerator located in INR. The doses delivered to the materials were 0.5 - 2.3 Mrad (5-23 kGy). Immediately after irradiation, organoleptic estimations were made and over the next few days physicochemical investigations were performed. Non-irradiated samples were investigated together with irradiated ones. (T.I.)

Application of tracer technique in cement industry

International Nuclear Information System (INIS)

Baran'ai, L.

1979-01-01

Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

Aluminium reprocessing with local mineral raw material

International Nuclear Information System (INIS)

Mirsaidov, U.M.

2002-01-01

With the purpose of utilization of ice sediment, receiving from mud fields solutions and flotation tails and at using local aluminium and fluorine-containing raw material was elaborated fundamental technologic scheme presented in this chapter of book

Microwave processing of cement and concrete materials – towards an industrial reality?

International Nuclear Information System (INIS)

Buttress, Adam; Jones, Aled; Kingman, Sam

2015-01-01

Each year a substantial body of literature is published on the use of microwave to process cement and concrete materials. Yet to date, very few if any have lead the realisation of a commercial scale industrial system and is the context under which this review has been undertaken. The state-of the–art is evaluated for opportunities, and the key barriers to the development of new microwave-based processing techniques to enhance production, processing and recycling of cement and concrete materials. Applications reviewed include pyro-processing of cement clinker; accelerated curing, non-destructive testing and evaluation (NDT&E), and end-of-life processing including radionuclide decontamination

European initiative on cdio in raw material programmes

NARCIS (Netherlands)

Edelbro, Catrin; Hulthén, Erik; Clausen, Elisabeth; Tanner, David; Herrera Herbert, Juan; Jonsson, Kristina; Bealieu, Stephan; Kamp, A.; Försth, Michael

2017-01-01

One of five Knowledge and Innovation Communities (KICs), was launched in Europe in 2014 and has its focus on exploration, extraction, mineral processing, metallurgy, recycling and material substitution of raw materials. To reach the vision, where the European Union’s industrial strength is based on

One step sintering of homogenized bauxite raw material and kinetic study

Science.gov (United States)

Gao, Chang-he; Jiang, Peng; Li, Yong; Sun, Jia-lin; Zhang, Jun-jie; Yang, Huan-ying

2016-10-01

A one-step sintering process of bauxite raw material from direct mining was completed, and the kinetics of this process was analyzed thoroughly. The results show that the sintering kinetics of bauxite raw material exhibits the liquid-phase sintering behavior. A small portion of impurities existed in the raw material act as a liquid phase. After X-ray diffraction analyses, scanning electron microscopy observations, and kinetics calculations, sintering temperature and heating duration were determined as the two major factors contributing to the sintering process and densification of bauxite ore. An elevated heating temperature and longer duration favor the densification process. The major obstacle for the densification of bauxite material is attributed to the formation of the enclosed blowhole during liquid-phase sintering.

Optimization and characterization of a cemented ultimate-storage product

Science.gov (United States)

Brunner, H.

1981-12-01

The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

Development of nanosilica bonded monetite cement from egg shells

Energy Technology Data Exchange (ETDEWEB)

Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

2015-05-01

This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

Development of nanosilica bonded monetite cement from egg shells

International Nuclear Information System (INIS)

Zhou, Huan; Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri; Agarwal, Anand K.; Goel, Vijay K.; Bhaduri, Sarit B.

2015-01-01

This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement

MACRO DEFECT FREE MATERIALS; THE CHALLENGE OF MECHANOCHEMICAL ACTIVATION

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MILAN DRÁBIK

2012-12-01

Full Text Available Macro-defect-free (MDF materials belong, according to Odler’s categorisation, to the type of materials where polymers may be successfully combined with cements and water to produce also the parameters of technological novelty and interests. A challenge, which has not been followed or indicated by now, is the option to intensify mixing of dry cement and polymer. The mechanochemical pre-reactions of dry MDF raw mixes consisting of Portland cement and polyphosphate, together with the model of atomic-level interpretations of the formed functional interfaces are proposed, experimentally tested and discussed in the present paper. The results ultimately show the activation of studied system due to the mechanochemical treatment, which consists in the initiation and measurable formation of Al(Fe–O–P cross-links already in the treated raw mixes. The mechanochemical activation of raw mixes in the high energy planetary mill for the duration of 5 minutes is proposed as the specific mixing and activation / pre-reaction step within the entire MDF synthesis procedure.

Polymer Industrial Floors - The Possibility of Using Secondary Raw Materials from Solar Panels

OpenAIRE

J. Kosikova; B. Vacenovska; M. Vyhnankova

2014-01-01

The paper reports on the subject of recycling and further use of secondary raw materials obtained from solar panels, which is becoming a very up to date topic in recent years. Recycling these panels is very difficult and complex, and the use of resulting secondary raw materials is still not fully resolved. Within the research carried out at the Brno University of Technology, new polymer materials used for industrial floors are being developed. Secondary raw materials are ...

Exploratory characterization of volcanic ash sourced from Uganda as a pozzolanic material in portland cement concrete

NARCIS (Netherlands)

Buregyeya, A.; Quercia Bianchi, G.; Spiesz, P.R.; Florea, M.V.A.; Nassingwa, R.; Uzoegbo, H.C.; Schmidt, W.

2013-01-01

The need for alternative cementing materials to ordinary Portland cement (OPC) has promoted characterization research on pozzolana as an important ingredient in cement production. In Uganda, natural pozzolana application in cement production is done by only two producers of Portland cement and at a

Irradiation as an alternative environmentally friendly method for microbiological decontamination of herbal raw material

International Nuclear Information System (INIS)

Dragusin, M.; Rotaru, R.

2000-01-01

Microbiological contamination of herbal raw materials is a serious problem in the production of therapeutical preparations. A good quality of the product, according to the pharmaceutical requirements may be achieved by applying suitable methods of decontamination. The decontamination treatments should be fast and effective against all microorganisms. It should ensure the decontamination of both packaging and the microorganisms present and must not reduce the sensory and technological qualities of the commodities. Decontamination of herbal raw materials by irradiation is a method by choice. It is because chemical methods are recognized recently as not safe to the consumer. Irradiation, in turn, is technically feasible, very effective and friendly enough to environment process. Under the prevailing production and handling conditions, most herbs contain a large number of microorganisms what is a serious problem in the production of therapeutical preparations. For several years the most widely used methods for decontamination of herbs was fumigation with ethylene oxide or methyl bromide. Both methods today banned in most countries. Irradiation is an alternative and safe method for effective reducing the microbial contamination of herbal raw materials. The following raw materials have been examined: Folium Cynara, Folium Plantago, Flos Chamomillae, Semen Sylibum Marianum and Folium Farfara. The content of biologically active compounds before and after irradiation of the raw materials did not change in a significant degree after irradiation. The dose of radiation for herbals raw materials was 10 kGy. There are two groups of raw materials: - The raw materials designed for preparing granulates, tablets, dragees, capsules, aqueous extracts, infusions, macerations and preparations for external use; - The raw materials assigned for preparing alcoholic preparations, isolated compounds, oil preparations and essential oils. The medical herbs and herbal raw materials before their

Sealing ability of cermet ionomer cement as a retrograde filling material.

Science.gov (United States)

Aktener, B O; Pehlivan, Y

1993-03-01

An in vitro dye leakage study was performed to compare the sealing ability of high copper amalgam with cavity varnish and cermet ionomer cement with and without varnish when used as retrofilling materials. The root canals of 54 maxillary anterior teeth were instrumented and obturated with gutta-percha and sealer. The apical 3 mm of the roots were resected and apical class I cavity preparations were made. The roots were then randomly divided into three groups and retrofilled with one of the experimental materials. After 72 h of immersion in India ink, the roots were cleared and evaluated for leakage with a stereomicroscope. Statistical analysis indicated that the cermet ionomer cement with varnish group had significantly less leakage than the amalgam group (P cermet ionomer cement without varnish group (P 0.05).

Natural cement and stone restoration of Bourges Cathedral (France

Directory of Open Access Journals (Sweden)

C. Gosselin

2008-01-01

Full Text Available Natural cement, also called "Roman cement", was invented at the end of the 18th Century and played an important role in the development of civil engineering works until the 1860s. More surprisingly, it was also used to restore historic buildings, such as gothic cathedrals. This paper deals with the mineralogy and the durability of natural cement, in the particular case of the Bourges Cathedral in France. This study illustrates the interest of this material particularly adapted in stone repair or substitution. Contrary to traditional mortars, the present samples are made of neat cement paste, revealed by the absence of mineral additions as quartz or carbonate sand. Several combined techniques (SEM-EDS, TGA, XRD were carried out to determine the composition of the hydraulic binder rich in calcium aluminate hydrates. The raw marl at the origin of the cement production contains oxidized pyrites which consist in a potential source of sulphate pollution of the surrounding limestone. The exposition of the cement in urban environment leads to some weathering features as atmospheric sulphation. Finally a petrophysical approach, based on water porosity, capillary sorption and compressive strength, has been performed to demonstrate the durability and the compatibility of roman cement applied as a restoration mortar of historical building.

Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

International Nuclear Information System (INIS)

Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

2013-01-01

The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

Effect of blended materials on U(VI) retention characteristics for portland cement solidification product

International Nuclear Information System (INIS)

Tan Hongbin; Ma Xiaoling; Li Yuxiang

2006-01-01

Using the simulated groundwater as leaching liquid, the retention capability of U(VI) in solidification products with Portland cement, the Portland cement containing silica fume, the Portland cement containing metakaolin and the Portland cement containing fly ash was researched by leaching experiments at 25 degree C for 42 d. The results indicate silica fume and metakaolin as blended materials can improve the U(VI) retention capability of Portland cement solidification product, but fly ash can not. (authors)

Interaction of Water with Cement Based Repository Materials - Application of Neutron Imaging

International Nuclear Information System (INIS)

Mcglinn, P.J.; Brew, D.R.M.; Beer, F.C. De; Radebe, M.J.; Nshimirimana, R.

2013-01-01

Cementitious materials are conventionally used in conditioning intermediate and low level radioactive waste. In this study, a candidate cement-based wasteform and a series of barrier materials have been investigated using neutron imaging to: 1) characterise the wasteform for disposal in a repository for radioactive materials, and 2) characterise the compositon of the barrier materials in assessing their potential to transmit water. Imaging showed both the pore size distribution and the extent of the cracking that had occurred in the wasteform samples. The rate of the water penetration measured both by conventional sorptivity measurements and neutron imaging was greater than in pastes made from Ordinary Portland Cement. The ability of the cracks to distribute the water through the sample in a very short time was also evident. Macro-pore volume distributions of barrier samples, also acquired using neutron tomography, are shown to relate to water/cement ratio, composition and sorptivity data. The study highlights the significant potential of neutron imaging in the investigation of cementitious materials. The technique has the advantage of visualising and measuring, non-destructively, material distribution within macroscopic samples and is particularly useful in defining movement of water through the cementitious materials. (author)

Quantitative analysis of raw materials mining of Sverdlovsk region in Russia

Science.gov (United States)

Tarasyev, Alexander M.; Vasilev, Julian; Turygina, Victoria F.

2016-06-01

The purpose of this article is to show the application of some qualitative methods for the analysis of a dataset for raw materials. The main approaches used are related to the correlation analysis and forecasting with trend lines. It is proved that the future mining of particular ores can be predicted on the basis of mathematical modeling. It is also shown that there exists a strong correlation between the mining of some specific raw materials. Some of the revealed correlations have meaningful explanations, and for others one should look for sophisticated interpretations. The applied approach can be used for forecasting of raw materials exploitation in various regions of Russia and in other countries.

Effect of Luting Cements On the Bond Strength to Turkom-Cera All-Ceramic Material

Science.gov (United States)

Al–Makramani, Bandar M. A.; Razak, Abdul A. A.; Abu–Hassan, Mohamed I.; Al–Sanabani, Fuad A.; Albakri, Fahad M.

2018-01-01

BACKGROUND: The selection of the appropriate luting cement is a key factor for achieving a strong bond between prepared teeth and dental restorations. AIM: To evaluate the shear bond strength of Zinc phosphate cement Elite, glass ionomer cement Fuji I, resin-modified glass ionomer cement Fuji Plus and resin luting cement Panavia-F to Turkom-Cera all-ceramic material. MATERIALS AND METHODS: Turkom-Cera was used to form discs 10mm in diameter and 3 mm in thickness (n = 40). The ceramic discs were wet ground, air - particle abraded with 50 - μm aluminium oxide particles and randomly divided into four groups (n = 10). The luting cement was bonded to Turkom-Cera discs as per manufacturer instructions. The shear bond strengths were determined using the universal testing machine at a crosshead speed of 0.5 mm/min. The data were analysed using the tests One Way ANOVA, the nonparametric Kruskal - Wallis test and Mann - Whitney Post hoc test. RESULTS: The shear bond strength of the Elite, Fuji I, Fuji Plus and Panavia F groups were: 0.92 ± 0.42, 2.04 ± 0.78, 4.37 ± 1.18, and 16.42 ± 3.38 MPa, respectively. There was the statistically significant difference between the four luting cement tested (p < 0.05). CONCLUSION: the phosphate-containing resin cement Panavia-F exhibited shear bond strength value significantly higher than all materials tested. PMID:29610618

Raw materials for the energy supply of the future. Geology, markets, environmental influences

International Nuclear Information System (INIS)

Hagelueken, Christian; Thauer, Rudolf K.; Buchholz, Peter; Gutzmer, Jens; Littke, Ralf; Angerer, Gerhard; Wellmer, Friedrich-Wilhelm

2015-01-01

More and more metals are needed to expand modern energy technologies, but we can not completely dispense with fossil raw materials and biomass in the near future either. Are the incidence of the conversion of energy sources sufficient? The analysis of the academy project ''Energy Systems of the Future'' (ESYS) comes to the conclusion that geologically enough raw materials are available. The challenge, however, is to make the supply safe, affordable and environmentally and socially compatible. The analysis explains the mechanisms of action on the global commodity markets and identifies supply risks. These include, for example, sudden demand on the international markets as well as the unequal distribution of the world's raw material reserves. This is followed by the analysis approaches, in order to recognize warning signals for potential raw material bottlenecks in time, to develop evasive strategies and to secure the raw material supply for the energy turnarounds. For example, the expansion of recycling can help to reduce the dependence on metal imports. In mining, on the other hand, innovative technologies have to be developed in order to improve the exploration and utilization of the deposits. By establishing binding environmental and social standards, the extraction of raw materials could also become more sustainable. The analysis also highlights the importance of bioenergy and fossil raw materials, such as oil and natural gas, for energy generation. The authors describe the advantages and disadvantages of these energy carriers and the measures that can be used to reduce environmental pollution such as greenhouse gas emissions. [de

Oat raw materials and bakery products - amino acid composition and celiac immunoreactivity.

Science.gov (United States)

Mickowska, Barbara; Litwinek, Dorota; Gambuś, Halina

2016-01-01

The aim of this study was to compare the biochemical and immunochemical properties of avenins in some special oat raw materials and additionally the possibility of using them as a raw material for the gluten-free bakery products. The compared oat raw materials were - oat flakes, commercial oat flours (including gluten-free oat flour) and residual oat flour, which is by-product of β-glucan preparation. Biochemical characteristic included amino acid compositions and SDS-PAGE profiles of extracted avenins. The immunochemical reactivity with polyclonal anti-gluten and monoclonal anti-gliadin antibodies was evaluated qualitatively and quantitatively by immunoblotting and ELISA methods. Additionally, experimental bakery products made of examined raw materials were assessed according to their suitability for the celiac patients' diet. The highest protein content was measured in the β-glucan preparation "Betaven" and gluten-free oat flour. Proteins of all materials are rich in glutamic and aspartic acid, leucine and arginine. Proportions of amino acids in avenins extracted from most of oat raw materials are similar, excluding gluten-free oat flour, which has a very low avenin content and proportions of individual amino acids are different. The SDS-PAGE protein pattern consisted of proteins with molecular weight of about 25-35 kDa. Polyclonal anti-gluten anti-body recognized all protein fractions of molecular weight higher than 20 kDa. Quantitative ELISA analysis shows that the majority of samples has a gliadin-like protein content within the range of 80-260 mg/kg, excluding gluten-free flours and corresponding bakery products. Altogether, β-glucan preparation has extremely high level of gliadin-like proteins. In the examined oat raw materials and foods the contents of immunoreactive amino acid sequences exceeded the limit of 20 mg/kg (considered as gluten-free) except for gluten-free flours (oat and  the prepared mixture) and the bakery products based on gluten

New Portland cement-based materials for endodontics mixed with articaine solution: a study of cellular response.

Science.gov (United States)

Gandolfi, Maria Giovanna; Perut, Francesca; Ciapetti, Gabriela; Mongiorgi, Romano; Prati, Carlo

2008-01-01

The biocompatibility of innovative tetrasilicate cements proposed for root-end filling restorations was tested. White ProRoot-MTA and AH Plus were used as control. The new cements were mixed with a local anesthetic solution (4% articaine) to form a paste. Human osteoblast-like cells Saos-2 were challenged in short-term cultures (72 hours) with solid materials and with material extracts prepared in culture medium. Cell growth and viability, cellular attachment, and morphologic features were assessed to verify cell/material interactions. No acute toxicity was exerted by the experimental cements in the assay systems. On solid samples Saos-2 adhered and proliferated on all the experimental cements and on MTA. The ultrastructural findings revealed that Saos-2 were able to adhere and to spread. The maintenance of the osteoblastic phenotype on the innovative cements was confirmed by the alkaline phosphatase assay. All experimental cements prepared with articaine supported the growth of bone-like cells, showing suitable properties to be used as canal sealers and root-end filling materials.

Characterization of silica quartz as raw material in photovoltaic applications

Energy Technology Data Exchange (ETDEWEB)

Boussaa, S. Anas, E-mail: sabiha.anas@gmail.com; Kheloufi, A.; Kefaifi, A.; Kerkar, F. [Division croissance cristalline et procédés métallurgiques CCPM Centre de recherche en technologie des semi-conducteurs pour l’énergétique (C.R.T.S.E) 02 Bd Frantz Fanon BP. 140 Alger 7 merveilles, Alger 16200 (Algeria); Zaourar, N. Boutarek [Laboratoire des technologies des matériaux, USTHB, B.P. 32 El Alia, Bab Ezzouar, Alger, Algérie 16111 (Algeria)

2016-07-25

Raw materials are essential for the functioning of modern societies, and access to these raw materials is vital to the world economy. Sustainable development, both globally level, raises important new challenges associated with access and efficient use of raw materials. High purity quartz, is consider as a critical raw material and it is a rare commodity that only forms under geological conditions where a narrow set of chemical and physical parameters is fulfilled. When identified and following special beneficiation techniques, high purity quartz obtains very attractive prices and is applied in high technology sectors that currently are under rapid expansion such as photovoltaic solar cells, silicon metal - oxide wafers in the semiconductor industry and long distance optical fibers that are used in communication networks. Crystalline silicon remains the principal material for photovoltaic technology. Metallurgical silicon is produced industrially by the reduction of silica with carbon in an electric arc furnace at temperatures higher than 2000 °C in the hottest parts, by a reaction that can be written ideally as: SiO{sub 2} + 2C = Si + 2CO. The aim of this study has been to test experimental methods for investigating the various physical and chemical proprieties of Hoggar quartz with different techniques: X Ray Fluorescence, infra-red spectroscopy, Scanning Electron Microscopy, Optic Microscopy, Carbon Analyzer and Vickers Hardness. The results show finally that the quartz has got good result in purity but need enrichment for the photovoltaic application.

Raw materials resources classification and characterisation for ...

African Journals Online (AJOL)

Raw materials resources classification and characterisation for ceramic tableware production in Nigeria. PSA Irabor. Abstract. No Abstract. Journal of Applied Science, Engineering and Technology Vol. 2(1) 2002: 48-52. Full Text: EMAIL FULL TEXT EMAIL FULL TEXT · DOWNLOAD FULL TEXT DOWNLOAD FULL TEXT.

Recovery of the secondary raw materials, recycling

International Nuclear Information System (INIS)

Chmielewska, E.

2010-01-01

In this chapter the recovery and recycling of secondary raw materials is explained. This chapter consists of the following parts: Paper and tetrapaks; Car wrecks; Scrap metal; Plastics; Used tires; Electrical and electronic equipment; Glass; Accumulators and batteries; Spent oil; Low-and non-waste technology.

Study on optimum length of raw material in stainless steel high-lock nuts forging

Science.gov (United States)

Cheng, Meiwen; Liu, Fenglei; Zhao, Qingyun; Wang, Lidong

2018-04-01

Taking 302 stainless steel (1Cr18Ni9) high-lock nuts for research objects, adjusting the length of raw material, then using DEFORM software to simulate the isothermal forging process of each station and conducting the corresponding field tests to study the effects of raw material size on the stainless steel high-lock nuts forming performance. The tests show that the samples of each raw material length is basically the same as the results of the DEFORM software. When the length of the raw material is 10mm, the appearance size of the parts can meet the design requirements.

Investigation of Waste Paper Cellulosic Fibers Utilization into Cement Based Building Materials

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Viola Hospodarova

2018-03-01

Full Text Available Recently, the utilization of renewable natural cellulosic materials, such as wood, plants, and waste paper in the preparation of building materials has attracted significant interest. This is due to their advantageous properties, low environmental impact and low cost. The objective of this paper is to investigate the influence of recycled cellulosic fibers (in the amount 0.5 wt % of the filler and binder weight and superplasticizer (in the amount 0.5 wt % of the cement weight on the resulting properties of cement composites (consistency of fresh mixture, density, thermal conductivity, and compressive and flexural strength for hardening times of 1, 3, 7, 28, and 90 days. Plasticizer use improved the workability of fresh cement mixture. In comparison to the reference sample, the results revealed a decrease in density of 6.8% and in the thermal conductivity of composites with cellulosic fibers of 34%. The highest values of compressive (48.4 MPa and flexural (up to 7 MPa strength were achieved for hardened fiber cement specimens with plasticizer due to their significantly better dispersion of cement particles and improved bond strength between fibers and matrix.

INTRAW, the EU Observatory for raw materials: fostering international cooperation and developing new opportunities

Science.gov (United States)

Correia, Victor; Allington, Ruth; Keane, Christopher

2016-04-01

A secure supply of raw materials is a European priority that extends beyond country borders and national policies. Recent European initiatives have pioneered the development of an EU strategy on raw materials emphasizing the concept of the "added value chain", which continues to pursue the three pillar strategy to: (1) ensure the fair and sustainable supply of raw materials from international markets, promoting international cooperation with developed and developing countries; (2) foster sustainable supply of raw materials from European sources, and (3) reduce consumption of primary raw materials by increasing resource efficiency and promoting recycling. This contribution presents the Horizon 2020 funded project INTRAW, the objective of which is to establish the European Union's International Observatory for Raw Materials. The creation and maintenance of the European Union's International Observatory for Raw Materials is designed to have a strong impact in two dimensions: 1. To narrow the existing gap in aspects of the raw materials knowledge infrastructure in the EU by providing a link with the same knowledge infrastructure in technologically advanced reference countries. This should contribute to the harmonization of mineral policies all over the EU, by providing data that enables evidence-based policies and appropriate, cost-effective management, planning and adaptation decisions by the public sector. This will benefit businesses, industry and society. The Observatory will also provide to policy makers in the EU and its Member States the data they need to facilitate discussion in multilateral forums. 2. To enable a better alignment of the R&I activities among the individual EU members and international cooperation countries AND between the European Union and international cooperation countries by boosting synergies with international research and innovation programmes. This way the EU's role and scientific capabilities in the raw materials area will be

THE COMPRESSIVE AND FLEXURAL STRENGTHS OF SELF-COMPACTING CONCRETE USING RAW RICE HUSK ASH

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MD NOR ATAN

2011-12-01

Full Text Available This study investigates the compressive and flexural strengths of self-compacting concrete incorporating raw rice husk ash, individually and in combination with other types of mineral additives, as partial cement replacement. The additives paired with raw rice husk ash were fine limestone powder, pulverized fuel ash and silica fumes. The mix design was based on the rational method where solid constituents were fixed while water and superplasticizer contents were adjusted to produce optimum viscosity and flowability. All mixes were designed to achieve SF1 class slump-flow with conformity criteria ≥ 520 mm and ≤ 700 mm. Test results show that 15% replacement of cement using raw rice husk ash produced grade 40 concrete. It was also revealed that 30% and 45% cement replacements using raw rice husk ash combined with limestone powder and raw rice husk ash combined with limestone powder and silica fume respectively, produced comparable compressive strength to normal concrete and improved flexural strengths.

Raw materials exploitation in Prehistory of Georgia: sourcing, processing and distribution

Science.gov (United States)

Tushabramishvili, Nikoloz; Oqrostsvaridze, Avthandil

2016-04-01

Study of raw materials has a big importance to understand the ecology, cognition, behavior, technology, culture of the Paleolithic human populations. Unfortunately, explorations of the sourcing, processing and distribution of stone raw materials had a less attention until the present days. The reasons of that were: incomplete knowledge of the archaeologists who are doing the late period archaeology (Bronze Age-Medieval) and who are little bit far from the Paleolithic technology and typology; Ignorance of the stone artifacts made on different kind of raw-materials, except flint and obsidians. Studies on the origin of the stone raw materials are becoming increasingly important since in our days. Interesting picture and situation have been detected on the different sites and in different regions of Georgia. In earlier stages of Middle Paleolithic of Djruchula Basin caves the number of basalt, andesite, argillite etc. raw materials are quite big. Since 130 000 a percent of the flint raw-material is increasing dramatically. Flint is an almost lonely dominated raw-material in Western Georgia during thousand years. Since approximately 50 000 ago the first obsidians brought from the South Georgia, appeared in Western Georgia. Similar situation has been detected by us in Eastern Georgia during our excavations of Ziari and Pkhoveli open-air sites. The early Lower Paleolithic layers are extremely rich by limestone artifacts while the flint raw-materials are dominated in the Middle Paleolithic layers. Study of these issues is possible to achieve across chronologies, the origins of the sources of raw-materials, the sites and regions. By merging archaeology with anthropology, geology and geography we are able to acquire outstanding insights about those populations. New approach to the Paleolithic stone materials, newly found Paleolithic quarries gave us an opportunities to try to achieve some results for understanding of the behavior of Paleolithic populations, geology and

Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

DEFF Research Database (Denmark)

Pietro, Lura; Ye, Guang; van Breugel, Klaas

2004-01-01

In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag...... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....

Stabilization of high and low solids Consolidated Incinerator Facility (CIF) waste with super cement

International Nuclear Information System (INIS)

Walker, B.W.

2000-01-01

This report details solidification activities using selected Mixed Waste Focus Area technologies with the High and Low Solid waste streams. Ceramicrete and Super Cement technologies were chosen as the best possible replacement solidification candidates for the waste streams generated by the SRS incinerator from a list of several suggested Mixed Waste Focus Area technologies. These technologies were tested, evaluated, and compared to the current Portland cement technology being employed. Recommendation of a technology for replacement depends on waste form performance, process flexibility, process complexity, and cost of equipment and/or raw materials

Use of petroleum code as fuel in the cement industry

International Nuclear Information System (INIS)

Nawaz, S.

2006-01-01

The Cement industry is a very energy intensive industry. Each ton of cement produced requires 60 to 130 kilograms of fuel oil or an equivalent fuelling amount also requires an average 110 kWh of electricity as well over 40% of total production cost is the energy requirements in the cement industry (i.2). Normally oil, gas or coal is fired in cement kilns as traditional fuels. However use of waste, both as alternative fuels and raw materials is now common practice in many cement companies. Many different types of wastes are burnt today in cement kilns like used tyres, rubber, paper waste, waste oils, waste wood, paper sludge, sewage, animal meal and animal remains (i,4). The choice of fuel for the purpose is normally based on price and availability considering different properties of the fuel as energy contents, ash contents, moisture and volatiles contents. Petcoke is not yet produced in any petroleum refinery in Pakistan but it is abundantly available in the market worldwide as it is obtained as a waste product during the refining processes. The purpose of the current research is to figure out the suitability of petroleum coke as a fuel for cement industry both on technical and economic basis. (author)

Evaluation of the sealing ability of bone cement as furcation perforation repair material when compared with mineral trioxide aggregate and calcium phosphate cement: An in-vitro study

Directory of Open Access Journals (Sweden)

Rashmi Chordiya

2010-01-01

Full Text Available Aim: This study was undertaken to compare the sealing ability of bone cement as furcation perforation repair material when compared with mineral trioxide aggregate and calcium phosphate cement. Materials and Methods: A total of 70 sound mandibular molars were selected for this study. The sample teeth were randomly divided into five groups: group I - n=20, perforation repair material used, mineral trioxide aggregate; group II - n=20, perforation repair material used, calcium phosphate cement; group III - n=20, perforation repair material used, bone cement; group IV - positive control, n=5, the furcation were not repaired with any material; group V - negative control, n=5, furcation area intact, no perforation done. The teeth were immersed in silver nitrate solution for 2 hours and then rinsed with photographic developer solution for 6 hours. They were then sectioned in a longitudinal direction and examined under a stereomicroscope. In each section the actual values of dye leakage were calculated from outer margins of perforation to the level of pulpal floor and were then subjected to statistical analysis. Results: An unpaired ′t′ test revealed that different groups exhibited significantly different dye penetrations (P<0.01. Conclusion: Furcation perforation repaired with MTA showed minimum microleakage (mean 54.5%, calcium phosphate cement showed maximum microleakage (100%, and bone cement showed moderate dye leakage (87.8%.

Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

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Shujie Fan

2017-11-01

Full Text Available Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

Science.gov (United States)

Fan, Shujie; Li, Tongchun; Zhou, Jun; Liu, Xiaoqing; Liu, Xiaoming; Qi, Huijun; Mu, Zhiyong

2017-11-01

Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz) non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS) during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

Globalization and its influence to the availability of the Raw material sources

Directory of Open Access Journals (Sweden)

Vodzinský Vladimír

2002-12-01

Full Text Available Process of globalization does not lead only to concentration of physical and financial capital, and to centralization of its managing, what can be considered as its main signs, but at same time it gives whole raw of new claims to realization of technologies and their material basis.One of very important claims is also change in structure and volume of raw materials, that is gradually viewing in increased change from consumption of so-called classical raw materials, without which it is not possible to create basic components of information technologies.Information technologies are then creating important basis for quickly developed new branches of economy.

Utilization of alternative fuels and materials in cement kiln towards emissions of benzene, toluene, ethyl-benzene and xylenes (BTEX

Directory of Open Access Journals (Sweden)

Muliane Ulfi

2018-01-01

Full Text Available Co-processing in cement industry has benefits for energy conservation and waste recycling. Nevertheless, emissions of benzene, toluene, ethyl-benzene, and xylenes (BTEX tend to increase compared to a non co-processing kiln. A study was conducted in kiln feeding solid AFR (similar to municipal solid waste, MSW having production capacity 4600-ton clinker/day (max. 5000 ton/day and kiln feeding biomass having production capacity 7800-ton clinker/day (max. 8000 ton/day. The concentration of VOCs emissions tends to be higher at the raw mill on rather than the raw mill off. At the raw mill on, concentration of total volatile organic carbon (VOCs emission from cement kiln stack feeding Solid AFR 1, biomass, Solid AFR 2, and mixture of Solid AFR and biomass is 16.18 mg/Nm3, 16.15 mg/Nm3, 9.02 mg/Nm3, and 14.11 mg/Nm3 respectively. The utilization of biomass resulted in the lower fraction of benzene and the higher fraction of xylenes in the total VOCs emission. Operating conditions such as thermal substitution rate, preheater temperature, and kiln speed are also likely to affect BTEX emissions.

Effect of adhesive resin cements on bond strength of ceramic core materials to dentin.

Science.gov (United States)

Gundogdu, M; Aladag, L I

2018-03-01

The aim of the present study was to evaluate the effects of self-etch and self-adhesive resin cements on the shear bond strength of ceramic core materials bonded to dentin. Extracted, caries-free, human central maxillary incisor teeth were selected, and the vestibule surfaces were cut flat to obtain dentin surfaces. Ceramic core materials (IPS e.max Press and Prettau Zirconia) were luted to the dentin surfaces using three self-etch adhesive systems (Duo-Link, Panavia F 2.0, and RelyX Ultimate Clicker) and two self-adhesive resin systems (RelyX U200 Automix and Maxcem Elite). A shear bond strength test was performed using a universal testing machine. Failure modes were observed under a stereomicroscope, and bonding interfaces between the adhesive resin cements and the teeth were evaluated with a scanning electron microscope. Data were analyzed with Student's t-test and one-way analysis of variance followed by Tukey's test (α = 0.05). The type of adhesive resin cement significantly affected the shear bond strengths of ceramic core materials bonded to dentin (P materials when the specimens were luted with self-adhesive resin cements (P materials.

Dental Glass Ionomer Cements as Permanent Filling Materials? – Properties, Limitations and Future Trends

Directory of Open Access Journals (Sweden)

Ulrich Lohbauer

2009-12-01

Full Text Available Glass ionomer cements (GICs are clinically attractive dental materials that have certain unique properties that make them useful as restorative and luting materials. This includes adhesion to moist tooth structures and base metals, anticariogenic properties due to release of fluoride, thermal compatibility with tooth enamel, biocompatibility and low toxicity. The use of GICs in a mechanically loaded situation, however, has been hampered by their low mechanical performance. Poor mechanical properties, such as low fracture strength, toughness and wear, limit their extensive use in dentistry as a filling material in stress-bearing applications. In the posterior dental region, glass ionomer cements are mostly used as a temporary filling material. The requirement to strengthen those cements has lead to an ever increasing research effort into reinforcement or strengthening concepts.

Effects of Leaching Behavior of Calcium Ions on Compression and Durability of Cement-Based Materials with Mineral Admixtures

Science.gov (United States)

Cheng, An; Chao, Sao-Jeng; Lin, Wei-Ting

2013-01-01

Leaching of calcium ions increases the porosity of cement-based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing reinforcing steel corrosion. This study investigates the effects of leaching behavior of calcium ions on the compression and durability of cement-based materials. Since the parameters influencing the leaching behavior of cement-based materials are unclear and diverse, this paper focuses on the influence of added mineral admixtures (fly ash, slag and silica fume) on the leaching behavior of calcium ions regarding compression and durability of cemented-based materials. Ammonium nitrate solution was used to accelerate the leaching process in this study. Scanning electron microscopy, X-ray diffraction analysis, and thermogravimetric analysis were employed to analyze and compare the cement-based material compositions prior to and after calcium ion leaching. The experimental results show that the mineral admixtures reduce calcium hydroxide quantity and refine pore structure through pozzolanic reaction, thus enhancing the compressive strength and durability of cement-based materials. PMID:28809247

Properties of backfilling material for solidifying miscellaneous waste using recycled cement from waste concrete

International Nuclear Information System (INIS)

Matsuda, Atsuo; Yamamoto, Kazuo; Konishi, Masao; Iwamoto, Yoshiaki; Yoshikane, Toru; Koie, Toshio; Nakashima, Yoshio.

1997-01-01

A large reduction of total radioactive waste is expected, if recycled cement from the waste concrete of decommissioned nuclear power plants would be able to be used the material for backfilling mortar among the miscellaneous waste. In this paper, we discuss the hydration, strength and consistency of recycled cement compared with normal portland cement. The strength of recycled cement mortar is lower than that of normal portland cement mortar on the same water to cement ratio. It is possible to obtain the required strength to reduce the water to cement ratio by using of high range water-reducing AE agent. According to reducing of water to cement ratio, the P-type funnel time of mortar increase with the increase of its viscosity. However, in new method of self-compactability for backfilling mortar, it became evident that there was no difference between the recycled cement and normal portland cement on the self-compactability. (author)

Research on A3 steel corrosion behavior of basic magnesium sulfate cement

Science.gov (United States)

Xing, Sainan; Wu, Chengyou; Yu, Hongfa; Jiang, Ningshan; Zhang, Wuyu

2017-11-01

In this paper, Tafel polarization technique is used to study the corrosion behavior of A3 steel basic magnesium sulfate, and then analyzing the ratio of raw materials cement, nitrites rust inhibitor and wet-dry cycle of basic magnesium sulfate corrosion of reinforced influence, and the steel corrosion behavior of basic magnesium sulfate compared with magnesium oxychloride cement and Portland cement. The results show that: the higher MgO/MgSO4 mole ratio will reduce the corrosion rate of steel; Too high and too low H2O/MgSO4 mole ratio may speed up the reinforcement corrosion effect; Adding a small amount of nitrite rust and corrosion inhibitor, not only can obviously reduce the alkali type magnesium sulfate in the early hydration of cement steel bar corrosion rate, but also can significantly reduce dry-wet circulation under the action of alkali type magnesium sulfate cement corrosion of reinforcement effect. Basic magnesium sulfate cement has excellent ability to protect reinforced, its long-term corrosion of reinforcement effect and was equal to that of Portland cement. Basic magnesium sulfate corrosion of reinforced is far below the level in the MOC in the case.

IMPROVING THE SYSTEM OF RAW MATERIAL SUPPLY OF THE MEAT INDUSTRY

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A. M. Bukreev

2013-01-01

Full Text Available The article describes the characteristics of the process of improving the system raw materials supply of meat industry and presents the main factors, criteria, principles and algorithm rational distribution of the meat industry. The relevance of the research topic, in a globalized economy and Russia's accession to the WTO, caused by necessity to improve the system of raw material supply domestic enterprises and enhancing food security.

Methods and Production of Cementation Materials for Immobilisation into Waste Form. Research of Cementation Processes for Specific Liquid Radioactive Waste Streams of Radiochemical Plants

International Nuclear Information System (INIS)

Sukhanov, L.P.

2013-01-01

In the near future Russian Federation is planning to use industrial cementation facilities at two radiochemical combines - PA 'Mayak' and Mountain Chemical Combine. Scope of the research within the IAEA CRP contact No. 14176 included the development of cementation processes for specfic liquid radioactive waste streams that are present in these enterprisers. The research on cementation of liquid waste from spent nuclear fuel reprocessing at PA 'Mayak' allowed obtaining experimental data characterizing the technological process and basic characteristics of the produced cement compounds (e.g. mechanical strength, water resistance, frost resistance, flowability, etc.) immobilizing different streams of waste (e.g. hydrated-salt sludges, filter material pulps, mixture of hydrated salt slurries and filter material pulps, tritium liquid waste). Determined optimum technological parameters will allow industrial scale production of cement compound with required quality and higher flowability that is necessary for providing uniform filling of compartments of storage facilities at these sites. The research has been also carried out for the development of cementation technology for immobilization of pulps from storage tanks of Mountain Chemical Combine radiochemical plant. Cementation of such pulps is a difficult technological task because pulps are of complex chemical composition (e.g. hydroxides of manganese, iron, nickel, etc., as well as silicon oxide) and a relatively high activity. The research of cementation process selection for these pulps included studies of the impact of sorbing additive type and content on cement compounds leachability, flowability, impact of cement compound age to its mechanical strength, heat generation of cement compounds and others. The research results obtained allowed testing of cementation facility with a pulse type mixer on the full-scale. Use of such mixer for pulp cementation makes possible to prepare a homogeneous cement compound with the

Use of a new borate raw material for glaze formulation

International Nuclear Information System (INIS)

Gomez-Tena, M. P.; Moreno, A.; Bou, E.; Cook, S.; Galindo, M.

2010-01-01

The Rio Tinto Minerals company has developed a new borate (E-4972), which can be used in glaze formulation (patent WO 2007/148101). This new borate, synthesised by low-temperature calcination, fundamentally contributes five oxides: silicon oxide (SiO 2 ), aluminium oxide (Al 2 O 3 ), boron oxide (B 2 O 3 ), calcium oxide (CaO), and sodium oxide (Na 2 O), its content in B 2 O 3 being between 10 and 11% by weight. It is largely amorphous, and quartz is the major crystalline phase present. The characteristics of this new borate, such as its low solubility and ability readily to form glassy phase, enable it to be used as a raw material in glaze compositions. Its suitability for glaze formulation has been the result of several years research in collaboration with the Instituto de Tecnologia Ceramica. In this paper, the feasibility has been studied of fabricating ceramic glazes by using a new synthetic borate raw material that contributes boron to the glaze composition without this needing to be done in fritted form. It has been possible to obtain fired glazes with similar technical and aesthetics characteristics to those obtained from industrial glaze compositions that contain typical frits in their compositions, thus enabling glazes to be formulated by using the new synthetic boron raw material. The results obtained show that this new raw material (E-4972) is particularly appropriate for use in producing glazes with low gloss at high temperature. (Author) 15 refs.

Thermophysical and Mechanical Properties of Hardened Cement Paste with Microencapsulated Phase Change Materials for Energy Storage.

Science.gov (United States)

Cui, Hongzhi; Liao, Wenyu; Memon, Shazim Ali; Dong, Biqin; Tang, Waiching

2014-12-16

In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM) manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to 91.21 wt%. Thermal energy storage cement pastes (TESCPs) incorporated with different MPCM contents (5%, 10%, 15%, 20% and 25% by weight of cement) were developed, and their thermal and mechanical properties were studied. The results showed that the total energy storage capacity of the hardened cement specimens with MPCM increased by up to 3.9-times compared with that of the control cement paste. The thermal conductivity at different temperature levels (35-36 °C, 55-56 °C and 72-74 °C) decreased with the increase of MPCM content, and the decrease was the highest when the temperature level was 55-56 °C. Moreover, the compressive strength, flexural strength and density of hardened cement paste decreased with the increase in MPCM content linearly. Among the evaluated properties, the compressive strength of TESCPs had a larger and faster degradation with the increase of MPCM content.

Study of mechanoactivation of tungsten-molybdenum containing raw material in gas-jet mill

International Nuclear Information System (INIS)

Agnokov, T.Sh.; Gorobets, L.Zh.; Martynenko, V.P.; Fedorov, Yu.P.; Krakhmaleva, M.T.; Sokolova, L.A.

1988-01-01

Investigation is aimed at intensifying autoclave-soda leaching of tungsten-molybdenum-containing raw material. Connection of reactivity and physicochemical properties of crushed tungsten-molybdenum-containing products under different gas-jet crushing parameters is investigated. Optimal technological indices of hydrometallurgical reprocessing of tungsten-molybdenum-containing raw materials and products processed by gas-jet technique are given. The results obtained point out to perspectiveness of applying gas-jet technique of thermomechanical processing for intensifying and increasing the quality of tungsten- and molybdenum-containing raw materials and products of hydrometallurgical production

Center for Coal-Derived Low Energy Materials for Sustainable Construction

Energy Technology Data Exchange (ETDEWEB)

Jewell, Robert; Robl, Tom; Rathbone, Robert

2012-06-30

The overarching goal of this project was to create a sustained center to support the continued development of new products and industries that manufacture construction materials from coal combustion by-products or CCB’s (e.g., cements, grouts, wallboard, masonry block, fillers, roofing materials, etc). Specific objectives includes the development of a research kiln and associated system and the formulation and production of high performance low-energy, low-CO2 emitting calcium sulfoaluminate (CAS) cement that utilize coal combustion byproducts as raw materials.

Material Classification Using Raw Time-of-Flight Measurements

KAUST Repository

Su, Shuochen

2016-12-13

We propose a material classification method using raw time-of-flight (ToF) measurements. ToF cameras capture the correlation between a reference signal and the temporal response of material to incident illumination. Such measurements encode unique signatures of the material, i.e. the degree of subsurface scattering inside a volume. Subsequently, it offers an orthogonal domain of feature representation compared to conventional spatial and angular reflectance-based approaches. We demonstrate the effectiveness, robustness, and efficiency of our method through experiments and comparisons of real-world materials.

Development of Concrete Paving Blocks Prepared from Waste Materials without Portland Cement

Directory of Open Access Journals (Sweden)

Charin NAMARAK

2018-02-01

Full Text Available This experiment used three types of waste materials: calcium carbide residue, fly ash, and recycled concrete aggregate to develop concrete paving blocks. The blocks had calcium carbide residue and fly ash as a binder without ordinary Portland cement (OPC and combined with 100 % of recycled concrete aggregate. The concrete paving blocks were 10 × 10 × 20 cm and were formed using a pressure of 6 or 8 MPa. The binder-to-aggregate ratio was held constant at 1:3 by weight, while the water-to-binder ratios were 0.30, 0.35, and 0.40. The effects of the water-to-binder ratios and fineness of the binder on the compressive strength, flexural strength, abrasion resistance, and water absorption of the concrete paving blocks were determined and compared with those of TIS 827 and ASTM C1319 standards. The results revealed that by applying this procedure, we were able to produce an excellence concrete paving block without using OPC. The compressive strength of the concrete paving blocks made from these waste materials was 41.4 MPa at 28 days and increased to 45.3 MPa at 60 days. Therefore, these waste materials can be used as raw materials to manufacture concrete paving blocks without OPC that meet the requirements of 40 MPa and 35 MPa specified by the TIS 827 and ASTM C1319 standards, respectively.DOI: http://dx.doi.org/10.5755/j01.ms.24.1.17566

Importance and possibilities of secondary cycles (recycling), substitution and innovation in mineral raw and primary material supply

Energy Technology Data Exchange (ETDEWEB)

1980-01-01

Part 1-4 of the series ''The basis of raw materials supply'' is intended to bring about a better understanding of the ''Concept for the supply of Austria with mineral raw- and primary materials''. Part 3 deals with recovery of raw material from old- and waste material as an important contribution to an extension of the supply's basis and to an improvement of raw material utilization.

Occurrence of 1,4-dioxane in cosmetic raw materials and finished cosmetic products.

Science.gov (United States)

Black, R E; Hurley, F J; Havery, D C

2001-01-01

Surveys of cosmetic raw materials and finished products for the presence of the carcinogen 1,4-dioxane have been conducted by the U.S. Food and Drug Administration since 1979. Analytical methods are described for the determination of 1,4-dioxane in ethoxylated cosmetic raw materials and cosmetic finished products. 1,4-Dioxane was isolated by azeotropic atmospheric distillation and determined by gas chromatography using n-butanol as an internal standard. A solid-phase extraction procedure based on a previously published method for the determination of 1,4-dioxane in cosmetic finished products was also used. 1,4-Dioxane was found in ethoxylated raw materials at levels up to 1410 ppm, and at levels up to 279 ppm in cosmetic finished products. Levels of 1,4-dioxane in excess of 85 ppm in children's shampoos indicate that continued monitoring of raw materials and finished products is warranted.

Mineral raw materials for power production in legislation of the Republic of Croatia

International Nuclear Information System (INIS)

Matisa, Z.

1999-01-01

According to the Constitution of the Republic of Croatia, mineral wealth is a public good of legal interest to the Republic of Croatia and enjoys its special protection. The Mining Law establishes that mineral wealth (including mineral resources that are used for power production) is the property of the Republic of Croatia. Among other mineral raw materials, this refers to mineral raw materials that are used for power production: coal, oil, natural gas, radioactive mineral raw materials and geothermal waters. These mineral resources are as almost all other mineral raw materials with the exception of geothermal waters, an unrecoverable natural resource. The right to use that natural resource may be granted only by a concession. The mining legislation provides for exploration and exploitation of mineral raw materials. Exploration of oil and gas is considered to comprise operations and testing with the aim to establish the existence, position and form of oil and natural gas deposits, their quality and quantity, as well as exploitation conditions. Exploitation of oil and natural gas is considered to comprise extraction from deposits, refining and transport, as well as disposal in geological structures. Mineral raw materials used in power production amount to 63% of national total primary energy production, and they cover 33% of total power consumption in the country. Legislation in the Republic of Croatia, which refers to exploration and exploitation of oil and natural gas, allows economic utilization of that unrecoverable natural wealth to run smoothly and in compliance with practices in our European environment. (author)

The Evaluation of Material Properties of Low-pH Cement Grout for the Application of Cementitious Materials to Deep Radioactive Waste Repository Tunnels

International Nuclear Information System (INIS)

Kim, Jin Seop; Kwon, S. K.; Cho, W. J.; Kim, G. W.

2009-12-01

Considering the current construction technology and research status of deep repository tunnels for radioactive waste disposal, it is inevitable to use cementitious materials in spite of serious concern about their long-term environmental stability. Thus, it is an emerging task to develop low pH cementitious materials. This study reviews the state of the technology on low pH cements developed in Sweden, Switzerland, France, and Japan as well as in Finland which is constructing a real deep repository site for high-level radioactive waste disposal. Considering the physical and chemical stability of bentonite which acts as a buffer material, a low pH cement limits to pH ≤11 and pozzolan-type admixtures are used to lower the pH of cement. To attain this pH requirement, silica fume, which is one of the most promising admixtures, should occupy at least 40 wt% of total dry materials in cement and the Ca/Si ratio should be maintained below 0.8 in cement. Additionally, selective super-plasticizer needs to be used because a high amount of water is demanded from the use of a large amount of silica fume. In this report, the state of the technology on application of cementitious materials to deep repository tunnels for radioactive waste disposal was analysed. And the material properties of low-pH and high-pH cement grouts were evaluated base on the grout recipes of ONKALO in Finlan

Natural gamma-emitting radionuclides in egyptian cement

International Nuclear Information System (INIS)

El Arabi, A.M.; Abbady, A.; El Kamel, A.H.; Nosier, A.; Moustafa, A.

2005-01-01

Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20±4 , 11± 2, 320 ± 18 (gypsum), 41 ±8, 27± 5, 410± 27 (clay), 58 ± 11, 18 3, 321± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ±5, 10 ± 2; 47 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ±3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

Natural gamma-emitting radionuclides in egyptian cement

International Nuclear Information System (INIS)

El-Arabi, A.M.; Abbady, A.; El-Kamel, A.H.; Nosier, A.; Moustafa, A.

2005-01-01

Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20 ± 4 , 11 ± 2, 320 ± 18 (gypsum), 41 ± 8, 27 ± 5, 410 ± 27 (clay), 58 ± 11, 18 3, 321 ± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ± 5, 10 ± 2; 47 3 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ± 3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

Mercury enrichment and its effects on atmospheric emissions in cement plants of China

Science.gov (United States)

Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

2014-08-01

The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

Thermophysical and Mechanical Properties of Hardened Cement Paste with Microencapsulated Phase Change Materials for Energy Storage

Directory of Open Access Journals (Sweden)

Hongzhi Cui

2014-12-01

Full Text Available In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to 91.21 wt%. Thermal energy storage cement pastes (TESCPs incorporated with different MPCM contents (5%, 10%, 15%, 20% and 25% by weight of cement were developed, and their thermal and mechanical properties were studied. The results showed that the total energy storage capacity of the hardened cement specimens with MPCM increased by up to 3.9-times compared with that of the control cement paste. The thermal conductivity at different temperature levels (35–36 °C, 55–56 °C and 72–74 °C decreased with the increase of MPCM content, and the decrease was the highest when the temperature level was 55–56 °C. Moreover, the compressive strength, flexural strength and density of hardened cement paste decreased with the increase in MPCM content linearly. Among the evaluated properties, the compressive strength of TESCPs had a larger and faster degradation with the increase of MPCM content.

The bond of different post materials to a resin composite cement and a resin composite core material.

Science.gov (United States)

Stewardson, D; Shortall, A; Marquis, P

2012-01-01

To investigate the bond of endodontic post materials, with and without grit blasting, to a resin composite cement and a core material using push-out bond strength tests. Fiber-reinforced composite (FRC) posts containing carbon (C) or glass (A) fiber and a steel (S) post were cemented into cylinders of polymerized restorative composite without surface treatment (as controls) and after grit blasting for 8, 16, and 32 seconds. Additional steel post samples were sputter-coated with gold before cementation to prevent chemical interaction with the cement. Cylindrical composite cores were bonded to other samples. After sectioning into discs, bond strengths were determined using push-out testing. Profilometry and electron microscopy were used to assess the effect of grit blasting on surface topography. Mean (standard deviation) bond strength values (MPa) for untreated posts to resin cement were 8.41 (2.80) for C, 9.61(1.88) for A, and 19.90 (3.61) for S. Prolonged grit blasting increased bond strength for FRC posts but produced only a minimal increase for S. After 32 seconds, mean values were 20.65 (4.91) for C, 20.41 (2.93) for A, and 22.97 (2.87) for S. Gold-coated steel samples produced the lowest bond strength value, 7.84 (1.40). Mean bond strengths for untreated posts bonded to composite cores were 6.19 (0.95) for C, 13.22 (1.61) for A, and 8.82 (1.18) for S, and after 32 seconds of grit blasting the values were 17.30 (2.02) for C, 26.47 (3.09) for A, and 20.61 (2.67) for S. FRC materials recorded higher roughness values before and after grit blasting than S. With prolonged grit blasting, roughness increased for A and C, but not for S. There was no evidence of significant bonding to untreated FRC posts, but significant bonding occurred between untreated steel posts and the resin cement. Increases in the roughness of FRC samples were material dependent and roughening significantly increased bond strength values (p<0.05). Surface roughening of the tested FRC posts is

Extraction of protoactinium from silicaceous raw material

Energy Technology Data Exchange (ETDEWEB)

Broda, E.

1946-07-01

This report was written by E. Broda and P.K. Wright at the Cavendish Laboratory (Cambridge) in March 1946 and is about the Extraction of protoactinium from a silicaceous raw material. In this report the isolation of Pa on Er carrier is described and it includes the experiment description and the discussion of the results. (nowak)

Utilization of municipal sewage sludge as additives for the production of eco-cement

International Nuclear Information System (INIS)

Lin, Yiming; Zhou, Shaoqi; Li, Fuzhen; Lin, Yixiao

2012-01-01

Highlights: ► The results of X-ray diffraction (XRD) pattern and scanning electron micrograph (SEM) indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. ► Though the C 2 S phase formation increased with the increase of sewage sludge contents. ► All the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge contents in raw meal increased. ► All the eco-cement pastes had lower early flexural strengths and it increased with the increase of sewage sludge contents increased, while the compressive strengths decreased slightly. ► However, it had no significant effect on all the strengths at later ages. - Abstract: The effects of using dried sewage sludge as additive on cement property in the process of clinker burning were investigated in this paper. The eco-cement samples were prepared by adding 0.50–15.0% of dried sewage sludge to unit raw meal, and then the mixtures were burned at 1450 °C for 2 h. The results indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. Although the C 2 S phase formation increased with the increase of sewage sludge content, it was also found that the microstructure of the mixture containing 15.0% sewage sludge in raw meal was significantly different and that a larger amount of pores were distributed in the clinker. Moreover, all the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge content in the raw meal increased. All the eco-cement pastes had lower early flexural strengths, which increased as the sewage sludge content increased, while the compressive strengths decreased slightly. However, this had no significant effect on all the strengths at later stages. Furthermore, the leaching concentrations of all the types of eco-cement

The role of cement to be expected in radioactive waste disposal system. 2. From the standpoint of materials design

International Nuclear Information System (INIS)

Tanaka, Satoru; Nagasaki, Shinya; Ohe, Toshiaki

2000-01-01

Cement materials are used at various fields because of their mechanical properties, and then a large construction without using the cement materials is impossible to suppose. For disposal of radioactive wastes, it is expected to use the cement materials for a main constitution material of artificial barrier materials such as construction materials for a disposal facility, wastes container, solidification materials for wastes, and so forth, and in fact, they are used for cement solidified matters, concrete pit as a landfill apparatus, and so forth at the Low Level Radioactive Wastes Storage Center situated in Rokkasho-mura, Aomori prefecture. For their disposal, as cement materials are expected for their property on transfer control of radioactive nuclides such as water stoppage, pH buffering of circumferential groundwater, and transfer retarding, except their mechanical properties, it must be quantitatively investigated how they change with time and if their change forms any problem on safety, because a time to consider their soundness on mechanics or nuclide conservation becomes long term such as for more than hundreds years. Under consideration on disposal and technical trends of radioactive wastes in- and out of-Japan described in previous report, after showing on direction of investigation required to make the cement materials function as an artificial material in disposal of radioactive wastes and on technical trends to it, here was summarized on positioning of studies on cement in the disposal business. (G.K.)

Evolution and characterization of eggshell as a potential candidate of raw material

Directory of Open Access Journals (Sweden)

T. Zaman

Full Text Available Abstract Characterization of both uncalcined and calcined eggshells was done in this work. Raw eggshells turned out as a good source of calcite phase. Calcined eggshells had a mixture of lime and portlandite phase. A significant impact of calcination temperature on the percentage of generated phases was observed. Qualitative as well as semi-quantitative phase analysis, morphological characterization and physical property estimation was done for the produced powder. The influence of synthesized raw material on soil stabilization and biomaterial formation was further assessed. The eggshell turned out as a potential source of raw material for various sectors.

Cement-Based Renders Manufactured with Phase-Change Materials: Applications and Feasibility

Directory of Open Access Journals (Sweden)

Luigi Coppola

2016-01-01

Full Text Available The paper focuses on the evaluation of the rheological and mechanical performances of cement-based renders manufactured with phase-change materials (PCM in form of microencapsulated paraffin for innovative and ecofriendly residential buildings. Specifically, cement-based renders were manufactured by incorporating different amount of paraffin microcapsules—ranging from 5% to 20% by weight with respect to binder. Specific mass, entrained or entrapped air, and setting time were evaluated on fresh mortars. Compressive strength was measured over time to evaluate the effect of the PCM addition on the hydration kinetics of cement. Drying shrinkage was also evaluated. Experimental results confirmed that the compressive strength decreases as the amount of PCM increases. Furthermore, the higher the PCM content, the higher the drying shrinkage. The results confirm the possibility of manufacturing cement-based renders containing up to 20% by weight of PCM microcapsules with respect to binder.

Effect of the raw materials processing on their dustiness

International Nuclear Information System (INIS)

López Lilaoa, A.; Juárezb, M.; Sanfelix Fornera, V.; Mallol Gascha, G.; Monfort Gimeno, E.

2017-01-01

During the handling and/or processing of powdered materials in the CERAMICS INDUSTRY, one of the most important risks regarding the environmental and occupational health is the potential generation of dust. In this regard, a parameter of great interest is the dustiness of the processed materials; this parameter quantifies the tendency of the powdered materials to generate dust when handled. In this study, to determine the dustiness of a ceramic raw material composition (mixture of the body raw materials), the continuous drop method has been used. This test apparatus was selected because it is considered to better simulate how ceramic materials are handled in the CERAMICS INDUSTRY. The obtained results show that the dustiness of the same ceramic composition exhibits significant changes during the manufacturing process, depending on the presentation form. In this regard, the dry milling sample presents the highest dustiness, which can be significantly reduced (>75%) applying the the moisturization and agglomeration. The obtained results also shown that the best presentation form, regarding the minimization of the dust generation, is achieved in the spray-drying process, where the dustiness is reduced by 95%. [es

Replacement of reserves zinc based on the recycling of technogenic raw materials

Directory of Open Access Journals (Sweden)

Olga Sergeevna Bryantseva

2013-06-01

Full Text Available In the article, the perspective trends of the expansion of the mineral-ore base of the Russian producers of zinc by recycling of technogenic raw materials are considered. The important role of recycling of resources for sustainable development of society and improve the environmental safety is justified. The main structural and dynamic characteristics of the use of mineral resource base for the production of zinc in Russia are considered. Raw materials opportunities and constraints for the development of zinc production are analyzed. In the paper, the structure and dynamics of the use of recycled materials by the largest producer of zinc in Russia are investigated. The methodical approach to the estimation of effectiveness of the industrial processing of technogenic metallurgical raw materials with the strategic flexibility of the implementation of projects is proposed and approved. The estimation of the effectiveness of a complex industrial processing of metallurgical zinc-containing dusts in a real production is carried out. The value of the strategic flexibility of the project of the industrial processing of the zinc-containing technogenic raw material is determined on the basis of the developed systematic approach. The value of the processes of recycling for sustainable production of zinc in Russia is revealed.

Anthropogenic materials and products containing natural radionuclides. Pt. 1a. Radiation properties of raw materials and waste materials. A literature study

International Nuclear Information System (INIS)

Reichelt, A.; Roehrer, J.; Lehmann, K.H.

1995-12-01

Cased on the literature study, the publication presents relevant data on raw materials and wastes containing natural radionuclides. The study is part 1a of the project on ''Anthropogenic materials and waste materials containing natural radionuclides''. Part 1 of the project gives data and information on about 100 different materials and wastes or products for household or industrial applications which contain significant amounts of natural radioactivity. In addition, part 1 presents for some of these materials information on their applications, consumption, radioactivity and resulting radiation doses. The raw materials and waste materials on the list in part 1 are characterised in this 1a report. Wherever appropriate, two or more materials are dealt with in one chapter, as e.g. felspar and felspar sands (pegmatite), talcum, and soapstone. The wastes are dealt with in the chapters discussing the relevant raw materials. The information given is as derived from the literature and does not include comments or evaluation by the authors of this report. Whenever the literature study did not yield information on radiological aspects of a material on the list, an appropriate notice is given. (Orig./DG) [de

Raw material consumption of the European Union--concept, calculation method, and results.

Science.gov (United States)

Schoer, Karl; Weinzettel, Jan; Kovanda, Jan; Giegrich, Jürgen; Lauwigi, Christoph

2012-08-21

This article presents the concept, calculation method, and first results of the "Raw Material Consumption" (RMC) economy-wide material flow indicator for the European Union (EU). The RMC measures the final domestic consumption of products in terms of raw material equivalents (RME), i.e. raw materials used in the complete production chain of consumed products. We employed the hybrid input-output life cycle assessment method to calculate RMC. We first developed a highly disaggregated environmentally extended mixed unit input output table and then applied life cycle inventory data for imported products without appropriate representation of production within the domestic economy. Lastly, we treated capital formation as intermediate consumption. Our results show that services, often considered as a solution for dematerialization, account for a significant part of EU raw material consumption, which emphasizes the need to focus on the full production chains and dematerialization of services. Comparison of the EU's RMC with its domestic extraction shows that the EU is nearly self-sufficient in biomass and nonmetallic minerals but extremely dependent on direct and indirect imports of fossil energy carriers and metal ores. This implies an export of environmental burden related to extraction and primary processing of these materials to the rest of the world. Our results demonstrate that internalizing capital formation has significant influence on the calculated RMC.

A thermomechanical constitutive model for cemented granular materials with quantifiable internal variables. Part II - Validation and localization analysis

Science.gov (United States)

Das, Arghya; Tengattini, Alessandro; Nguyen, Giang D.; Viggiani, Gioacchino; Hall, Stephen A.; Einav, Itai

2014-10-01

We study the mechanical failure of cemented granular materials (e.g., sandstones) using a constitutive model based on breakage mechanics for grain crushing and damage mechanics for cement fracture. The theoretical aspects of this model are presented in Part I: Tengattini et al. (2014), A thermomechanical constitutive model for cemented granular materials with quantifiable internal variables, Part I - Theory (Journal of the Mechanics and Physics of Solids, 10.1016/j.jmps.2014.05.021). In this Part II we investigate the constitutive and structural responses of cemented granular materials through analyses of Boundary Value Problems (BVPs). The multiple failure mechanisms captured by the proposed model enable the behavior of cemented granular rocks to be well reproduced for a wide range of confining pressures. Furthermore, through comparison of the model predictions and experimental data, the micromechanical basis of the model provides improved understanding of failure mechanisms of cemented granular materials. In particular, we show that grain crushing is the predominant inelastic deformation mechanism under high pressures while cement failure is the relevant mechanism at low pressures. Over an intermediate pressure regime a mixed mode of failure mechanisms is observed. Furthermore, the micromechanical roots of the model allow the effects on localized deformation modes of various initial microstructures to be studied. The results obtained from both the constitutive responses and BVP solutions indicate that the proposed approach and model provide a promising basis for future theoretical studies on cemented granular materials.

Asphalt cement poisoning

Science.gov (United States)

... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

Efficiency of raw materials. Relief of the economy, environmental protection; Rohstoffeffizienz. Wirtschaft entlasten, Umwelt schonen

Energy Technology Data Exchange (ETDEWEB)

NONE

2010-11-15

In the contribution under consideration, the Federal Statistical Office (Wiesbaden, Federal Republic of Germany) and the Federal Environmental Agency (Dessau-Rosslau, Federal Republic of Germany) present actual data and analyses from environmentally economic total computations. In Germany, the use of raw materials became more efficient. Thus, 580 tons of raw materials per million Euro of gross domestic product were needed in the year 2008, while still 680 tons of raw materials were needed in the year 2000. The economical handling of natural resources relieves the environment and enables economic chances for individual companies and national economy. The lowering of environmental effects is to be in the focus of withdrawal and use of raw materials. This requires a stronger reduction of the consumption of raw materials. Savings potentials and an increased efficiency must be aspired in the short and medium term. The politics must create suitable incentives and framework conditions. The contribution under consideration presents new activities and strategies in order to achieve these targets.

Cement manufacture and sludge; Semento seizo to gesui odei. Semento kojo deno antei shori {center{underscore}dot} yuko riyo gijutsu

Energy Technology Data Exchange (ETDEWEB)

Hirota, Yoji; Yamazaki, Masayasu; Hashimoto, Koichi [Mitsubishi Materials Corp., Tokyo (Japan)

1998-11-10

There was the percussion of the sludge processing from the Kitakyushu City in 1995. Within various waste treatment technology cultivated to it, the technology (direct combustion system) of cement raw material by the direct injection of sludge dehydrated cake to cement baking furnace was adopted. It became dealing with in cement baking furnace of the Kurosaki factory in our company. Through the processing by the present, it is not completely finding even in cement quality of the product, environmental side and on the problem. It was confirmed to be the processing technology of sewage dewatered sludge in which this technology was safely stabilized. In addition, the superiority in much global environmental protection has also been confirmed. (NEDO)

Immobilisation Of Spent Ion Exchange Resins Using Portland Cement Blending With Organic Material

International Nuclear Information System (INIS)

Zalina Laili; Mohd Abdul Wahab; Nur Azna Mahmud

2014-01-01

Immobilisation of spent ion exchange resins (spent resins) using Portland cement blending with organic material for example bio char was investigated. The performance of cement-bio char matrix for immobilisation of spent ion exchange resins was evaluated based on their compression strength and leachability under different experimental conditions. The results showed that the amount of bio char and spent resins loading effect the compressive strength of the waste form. Several factors affecting the leaching behaviour of immobilised spent resins in cement-bio char matrix. (author)

Perspectives for online analysis of raw material by pulsed neutron irradiation

Science.gov (United States)

Bach, Pierre; Le Tourneur, P.; Poumarede, B.

1997-02-01

On-line analysis by pulsed neutron irradiation is an example of an advanced technology application of nuclear techniques, concerning real problems in the cement, mineral and coal industries. The most significant of these nuclear techniques is their capability of continuous measurement without contact and without sampling, which can lead to improved control of processes and resultant large financial savings. Compared to Californium neutron sources, the use of electrical pulsed neutron generators allows to obtain a higher signal/noise ratio for a more sensitive measurement, and allows to overcome a number of safety problems concerning transportation, installation and maintenance. An experiment related to a possible new on-line raw material analyzer is described, using a pulsed neutron generator. The key factors contributing to an accurate measurement are related to a suitable generator, to a high count rate gamma ray spectroscopy electronics, and to computational tools. Calculation and results for the optimization of the neutron irradiation time diagram are reported. One of the operational characteristics of such an equipment is related to neutron flux available: it is possible to adjust it to the requested accuracy, i.e. for a high accuracy during a few hours/day and for a lower accuracy the rest of the time. This feature allows to operate the neutron tube during a longer time, and then to reduce the cost of analysis.

Cermet cements.

Science.gov (United States)

McLean, J W

1990-01-01

Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

Modeling and simulation of cement clinkering process with compact internal burning of carbon

International Nuclear Information System (INIS)

Chen, Hanmin

2014-01-01

This article describes a mathematical model of the thermodynamic process for Cement Clinkering Process with Compact Internal Burning of Carbon. Using simplifying assumptions, results of calculations are presented based on relevant computerized numerical simulation for a set of typical process parameters obtained from the existing cement shaft kiln operation and the electrical furnace test on the mechanical and chemical performance of the compact coal containing cement raw meal pellets. It is revealed that, the carbon internal burning mode, combining fuel combustion and gas solid heat transfer together as well as preheating, calcining, clinkering and cooling of the raw pellets together, is the origin of the process superiority in respect of equipment simplicity, process enhancement, high energy efficiency and low pollution. Important process details are determined, e.g. the features and lengths of the process zones, the material residence time and the burning mode of carbon in each zone, the clinkering reaction course and the maximum burning temperature. It is concluded that numerical simulations could be useful tool for understanding the new process ideas, as well as conducting the technical development and optimizing the process design. - Highlights: • Twin subsystem model is used to simulate a new type of cement shaft kiln process. • Grain-particle structural model is used to describe the pellet solid gas reactions. • The process superiority resulted from the carbon internal burning mode is revealed. • A series of important process details are determined. • An unprecedented comprehensive picture for cement clinkering process is depicted

Comparison of Biochars Characteristics from Different Raw Materials

OpenAIRE

SUN Tao; ZHU Xin-ping; LI Dian-peng; GU Zhu-yu; ZHANG Jia-xi; JIA Hong-tao

2017-01-01

Biochar is the carbon-rich product from biomass under limited supply of oxygen. Biochar has been well recognized in enhancing terrestrial carbon sequestration and greenhouse gas mitigation as well as in improving soil fertility and plant productivity. To explore the differences of biochars produced from different raw materials, six biochar samples made from alfalfa straw, wheat straw, cotton straw, grape vines, sludge and lignite were selected as test material. Qualitative and quantitative an...

TATA LETAK GUDANG RAW MATERIAL CHEMICAL MENGGUNAKAN METODE SHARED STORAGE DAN REL SPACE

Directory of Open Access Journals (Sweden)

Indramawan Hadi Kuswoyo

2016-04-01

Full Text Available Storage system in the manufacturing industry in this modern era is a very important role especially international scale company, may not directly produce or distribute all of the work unit. this led to the need for raw materials warehouse, warehouse storage systems should not be large in size because if supported by a good inventory of the warehouse to the maximum utilization of the problems faced by the company occurred in the warehouse of raw materials (raw materials. deficiencies in the arrangement of items in the warehouse procedures cause problems in the warehouse, so the warehouse impressed narrow and less structured cause inefficiencies time retrieval and storage of materials, as well as complicate the operator in handling the placement process raw materials. In the method of shared storage and rail space (relationchip chart for the relationship between activity is indicated by activity relationship approach, which shows each activity as a single activity model in the form of a diagram. ARD basic idea of the link between patterns of flow of goods and location of service activities related to production activities. ARD is the development of ARC (activity relationship chart.

Gas condensate--raw material for producing liquid paraffin hydrocarbons

Energy Technology Data Exchange (ETDEWEB)

Aliyeva, R.B.; Alikishi-Zade, G.Yu.; Kuliyev, A.M.; Leonidov, A.N.; Pereverzev, A.N.

1980-01-01

The problem of efficient utilization of gas condensates as raw material for removal of a valuable product, liquid paraffins, is examined. A classification of gas condensates is given which is used as raw material for removing these hydrocarbons: gas condensate with high content of n-alkanes (25-40 mass percent), with average content (18-25 mass percent), with low content (12-18 mass percent), light weight fractions compositions, which do not contain fractions up to 200/sup 0/, and also, content ofless than 12% n-alkanes. Gas condensate I-III groups are 30% of the total reserve of gas condensate. Liquid paraffins hydrocarbons, produced from fractions of diesel fuel, which has been removed from Shatlyk gas condensate under conditions which simulate virtual processes of caramide deparaffinization meet all requirements without additional refining.

Agaves as a raw material: recent technologies and applications.

Science.gov (United States)

Narváez-Zapata, J A; Sánchez-Teyer, L F

2009-01-01

Agave plants are a valuable source of raw material due to its fibrous and complex sugar content of their leaves and core, and their bagasse waste can be use for several aims. This plant genus belongs to the Agavaceae family and until now more than 200 species have been described. A large number of Agave species are currently used as raw material in several biotechnological processes. This review shows the reported applications and patents on fields like alcoholic brewages with special reference to Tequila and Mezcal, the isolation and use of compounds such as saponins and agave fructans, and their potential biotechnological application on several human demands. The process to obtain fibers and cellulose, stock feeds, and several miscellaneous extractives are also reviewed. Some possibilities and problems of cultivation are discussed.

Compatibility improvement method of empty fruit bunch fibre as a replacement material in cement bonded boards: A review

Science.gov (United States)

Dullah, Hayana; Abidin Akasah, Zainal; Zaini Nik Soh, Nik Mohd; Mangi, Sajjad Ali

2017-11-01

The utilization of oil palm empty fruit bunch (OPEFB) fibre on bio-composite product has been introduced to replace current material mainly wood fibre. OPEFB is widely available as palm oil is one of the major agricultural crops in Malaysia. EFB fibre are lignocellulosic materials that could replace other natural fibre product especially cement bonded board. However, the contains of residual oil and sugar in EFB fibre has been detected to be the reason for incompatibility issue between EFB fibre and cement mixtures. Regarding on the issue, a study has been conducted widely on finding the suitable pre-treatment method for EFB fibre to remove carbohydrate contained in the said fibre that are known to inhibit cement hydration. Aside from that, cement accelerator was introduced to enhance the hydration of cement when it was mixed with natural fibre. Hence, this paper will summaries the previous findings and in-depth study on the use of EFB fibre as a replacement material in cement bonded fibre boards.

Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-06-01

The Indian cement industry is one of the most efficient in the world. Its efforts to reduce its carbon footprint by adopting the best available technologies and environmental practices are reflected in the achievement of reducing total CO2 emissions to an industrial average of 0.719 tCO2/t cement in 2010 from a substantially higher level of 1.12 tCO2/t cement in 1996. However, because the manufacturing process relies on the burning of limestone, it still produced 137 MtCO2 in 2010 – approximately 7% of India’s total man-made CO2 emissions. Yet opportunity for improvement exists, particularly in relation to five key levers that can contribute to emissions reductions: alternative fuel and raw materials; energy efficiency; clinker substitution; waste heat recovery and newer technologies. This roadmap sets out one pathway by which the Indian cement industry can reach its targets to improve energy efficiency and reduce CO2 emissions by 2050, thereby laying the foundation for low-carbon growth in the years beyond. The Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry builds on the global IEA technology roadmap for the cement sector developed by the IEA and the World Business Council for Sustainable Development’s Cement Sustainability Initiative. It outlines a possible transition path for the Indian cement industry to reduce its direct CO2 emissions intensity to 0.35 tCO2/t cement and support the global goal of halving CO2 emissions by 2050.

Sulfur polymer cement concrete

International Nuclear Information System (INIS)

Weber, H.H.; McBee, W.C.

1990-01-01

Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

Development and Testing the Technology of Complex Transformation of Carbohydrates from Vegetable Raw Materials into Bioethanol

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S.P. Tsygankov

2013-07-01

Full Text Available Results of development and testing the tentative technology of sweet sorghum and finger millet processing into bioethanol are described. The carbohydrates content and range of the studied vegetable biomass as the raw material is defined. Bioethanol potential output from sugar sorghum and finger millet carbohydrates and key technological parameters of preparation of both types of vegetable raw material for alcohol fermentation are defined. The concept of the tentative technology of bioethanol production from carbohydrate raw material of the first and second generations is offered. Testing of complex transformation of carbohydrates from vegetable raw materials into bioethanol is performed.

Dental Cements for Luting and Bonding Restorations: Self-Adhesive Resin Cements.

Science.gov (United States)

Manso, Adriana P; Carvalho, Ricardo M

2017-10-01

Self-adhesive resin cements combine easy application of conventional luting materials with improved mechanical properties and bonding capability of resin cements. The presence of functional acidic monomers, dual cure setting mechanism, and fillers capable of neutralizing the initial low pH of the cement are essential elements of the material and should be understood when selecting the ideal luting material for each clinical situation. This article addresses the most relevant aspects of self-adhesive resin cements and their potential impact on clinical performance. Although few clinical studies are available to establish solid clinical evidence, the information presented provides clinical guidance in the dynamic environment of material development. Copyright © 2017 Elsevier Inc. All rights reserved.

Evaluation of the physical properties of an endodontic Portland cement incorporating alternative radiopacifiers used as root-end filling material.

Science.gov (United States)

Camilleri, J

2010-03-01

To investigate the physical and chemical properties of Portland cement (PC) loaded with alternative radiopacifying materials for use as root-end filling materials in a mineral trioxide aggregate (MTA)-like system. Portland cement loaded with barium sulphate, gold and silver/tin alloy was mixed with water, and the physical and chemical properties of the hydrated cements were evaluated. MTA and intermediate restorative material (IRM) were used as controls. The radiopacity was compared to the equivalent thickness of aluminium, and the setting time of the cements was assessed using an indentation technique. The compressive strength and the stress-strain relationship were determined at 28 days. The stress-strain relationship was determined by monitoring the strain generated when the cement was subjected to compressive load. In addition, the pH was determined in water and simulated body fluid for a period of 28 days. The radiopacity of the cements using alternative radiopacifiers was comparable to MTA (P > 0.05). IRM demonstrated a higher radiopacity than all the materials tested (P cements with the exception of IRM exhibited an alkaline pH and had an extended setting time when compared to IRM. MTA had a longer setting time than the PC (P cement (P = 0.159). The addition of a radiopacifier retarded the setting time (P cements had comparable strength to PC (P > 0.05). IRM was the weakest cement tested (P cement loaded with gold radiopacifier had comparable strength to MTA (P = 1). The stress-strain relationship was linear for all the cements with IRM generating more strain on loading. Within the parameters set in this study, bismuth oxide in MTA can be replaced by gold or silver/tin alloy. The physical, mechanical and chemical properties of the cement replaced with alternative radiopacifiers were similar and comparable to ProRoot MTA.

Characterization of sugar cane bagasse ash as supplementary material for Portland cement

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Janneth Torres Agredo

2014-01-01

Full Text Available Sugar Cane Bagasse is a by-product of the sugar agroindustry; it is partly used as fuel. However, bagasse ash (SCBA is considered waste, which creates a disposal problem. Furthermore, if sugar cane bagasse is burned under controlled conditions, the SCBA can be potentially reused. This paper considers the technical viability of using SCBA as a partial replacement for cement. Two samples of SCBA from a Colombian sugar industry were characterized. The chemical composition of the samples shows high percentages of silica, 76.3% and 63.2%. The mineralogical and morphological characteristics of the waste were determined by X-ray diffraction patterns (XRD, thermal analysis (TG/DTA and scanning electron microscopy (SEM. The pozzolanic activity of SCBA was evaluated using the Frattini test and the strength activity index test (SAI. The ASTM C618 defines an SAI of at least 75% as a requirement for classifying material as a pozzolan. This condition was achieved in the experiments performed. The results indicate that SCBA produced in the manufacture of commercial cements can be recycled for use as pozzolanic material. This supplementary material can partially replace cement and therefore reduce CO2 emissions.

Estimation of raw material performance in mammalian cell culture using near infrared spectra combined with chemometrics approaches.

Science.gov (United States)

Lee, Hae Woo; Christie, Andrew; Liu, Jun Jay; Yoon, Seongkyu

2012-01-01

Understanding variability in raw materials and their impacts on product quality is of critical importance in the biopharmaceutical manufacturing processes. For this purpose, several spectroscopic techniques have been studied for raw material characterization, providing fast and nondestructive ways to measure quality of raw materials. However, investigations of correlation between spectra of raw materials and cell culture performance have been scarce due to their complexity and uncertainty. In this study, near-infrared spectra and bioassays of multiple soy hydrolysate lots manufactured by different vendors were analyzed using chemometrics approaches in order to address variability of raw materials as well as correlation between raw material properties and corresponding cell culture performance. Principal component analysis revealed that near-infrared spectra of different soy lots contain enough physicochemical information about soy hydrolysates to allow identification of lot-to-lot variability as well as vendor-to-vendor differences. The identified compositional variability was further analyzed in order to estimate cell growth and protein production of two mammalian cell lines under the condition of varying soy dosages using partial least square regression combined with optimal variable selection. The performance of the resulting models demonstrates the potential of near-infrared spectroscopy as a robust lot selection tool for raw materials while providing a biological link between chemical composition of raw materials and cell culture performance. Copyright © 2012 American Institute of Chemical Engineers (AIChE).

Raw material selection for object construction

CSIR Research Space (South Africa)

Perlow, J

2017-11-01

Full Text Available on their visual appearance. In particular, we present a method for an agent to recognise the required unseen raw material images and link them to corresponding novel object images. This capability provides an agent with an increased degree of resourcefulness... construction from component parts, and in doing so we provide a benchmark for future work to compare against within Minecraft and ShapeNet domains. II. BACKGROUND Our model is inspired by Siamese neural networks, a class of neural network that includes multiple...

Mineralogy And Raw Material Characterization Of Esie Stone ...

African Journals Online (AJOL)

Electronprobe mineral data of samples of Esie statues is presented as a possible tool for provenance studies. Most of the samples contain talc, chlorite, cummingtonite and rarely tremolite. Other talc-bearing schists are prevalent in the Esie area. However talc-cummingtonite rocks, similar to the raw materials used for the ...

NEURO-FUZZY MODELLING OF BLENDING PROCESS IN CEMENT PLANT

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Dauda Olarotimi Araromi

2015-11-01

Full Text Available The profitability of a cement plant depends largely on the efficient operation of the blending stage, therefore, there is a need to control the process at the blending stage in order to maintain the chemical composition of the raw mix near or at the desired value with minimum variance despite variation in the raw material composition. In this work, neuro-fuzzy model is developed for a dynamic behaviour of the system to predict the total carbonate content in the raw mix at different clay feed rates. The data used for parameter estimation and model validation was obtained from one of the cement plants in Nigeria. The data was pre-processed to remove outliers and filtered using smoothening technique in order to reveal its dynamic nature. Autoregressive exogenous (ARX model was developed for comparison purpose. ARX model gave high root mean square error (RMSE of 5.408 and 4.0199 for training and validation respectively. Poor fit resulting from ARX model is an indication of nonlinear nature of the process. However, both visual and statistical analyses on neuro-fuzzy (ANFIS model gave a far better result. RMSE of training and validation are 0.28167 and 0.7436 respectively, and the sum of square error (SSE and R-square are 39.6692 and 0.9969 respectively. All these are an indication of good performance of ANFIS model. This model can be used for control design of the process.

An Alternative Quality Control Technique for Mineral Chemistry Analysis of Portland Cement-Grade Limestone Using Shortwave Infrared Spectroscopy

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Nasrullah Zaini

2016-11-01

Full Text Available Shortwave infrared (SWIR spectroscopy can be applied directly to analyze the mineral chemistry of raw or geologic materials. It provides diagnostic spectral characteristics of the chemical composition of minerals, information that is invaluable for the identification and quality control of such materials. The present study aims to investigate the potential of SWIR spectroscopy as an alternative quality control technique for the mineral chemistry analysis of Portland cement-grade limestone. We used the spectroscopic (wavelength position and depth of absorption feature and geochemical characteristics of limestone samples to estimate the abundance and composition of carbonate and clay minerals on rock surfaces. The depth of the carbonate (CO3 and Al-OH absorption features are linearly correlated with the contents of CaO and Al2O3 in the samples, respectively, as determined by portable X-ray fluorescence (PXRF measurements. Variations in the wavelength position of CO3 and Al-OH absorption features are related to changes in the chemical compositions of the samples. The results showed that the dark gray and light gray limestone samples are better suited for manufacturing Portland cement clinker than the dolomitic limestone samples. This finding is based on the CaO, MgO, Al2O3, and SiO2 concentrations and compositions. The results indicate that SWIR spectroscopy is an appropriate approach for the chemical quality control of cement raw materials.

Investigation on the Mechanical Properties of a Cement-Based Material Containing Carbon Nanotube under Drying and Freeze-Thaw Conditions

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Wei-Wen Li

2015-12-01

Full Text Available This paper aimed to explore the mechanical properties of a cement-based material with carbon nanotube (CNT under drying and freeze-thaw environments. Mercury Intrusion Porosimetry and Scanning Electron Microscopy were used to analyze the pore structure and microstructure of CNT/cement composite, respectively. The experimental results showed that multi-walled CNT (MWCNT could improve to different degrees the mechanical properties (compressive and flexural strengths and physical performances (shrinkage and water loss of cement-based materials under drying and freeze-thaw conditions. This paper also demonstrated that MWCNT could interconnect hydration products to enhance the performance of anti-microcracks for cement-based materials, as well as the density of materials due to CNT’s filling action.

Effect of supplementary cementing materials on the concrete corrosion control

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Mejía de Gutiérrez, R.

2003-12-01

Full Text Available Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnace slag (GGBS, silica fume (SF, metakaolin (MK, fly ash (FA and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete.

La falla del concreto en un tiempo inferior a la vida útil para la cual se diseñó puede ser consecuencia del medio ambiente al cual ha estado expuesto o de algunas otras causas de tipo interno. La incorporación de materiales suplementarios al cemento Portland tiene el propósito de mejorar la microestructura del concreto y también de contribuir a la resistencia del concreto a los ataques del medio ambiente. Diferentes minerales y subproductos tales como escorias granuladas de alto horno, humo de sílice, metacaolín, ceniza volante y otros productos han sido usados como materiales suplementarios cementantes. Este documento presenta el comportamiento del hormigón en presencia de diferentes adiciones. Los cementos adicionados, comparados con los cementos Portland muestran bajos calores de hidratación, baja permeabilidad, mayor resistencia a sulfatos y a agua de mar. Estos cementos adicionados encuentran un campo de aplicación importante cuando los requerimientos de durabilidad son

Exploring China's materialization process with economic transition: analysis of raw material consumption and its socioeconomic drivers.

Science.gov (United States)

Wang, Heming; Tian, Xin; Tanikawa, Hiroki; Chang, Miao; Hashimoto, Seiji; Moriguchi, Yuichi; Lu, Zhongwu

2014-05-06

China's rapidly growing economy is accelerating its materialization process and thereby creating serious environmental problems at both local and global levels. Understanding the key drivers behind China's mass consumption of raw materials is thus crucial for developing sustainable resource management and providing valuable insights into how other emerging economies may be aiming to accomplish a low resource-dependent future. Our results show that China's raw material consumption (RMC) rose dramatically from 11.9 billion tons in 1997 to 20.4 billion tons in 2007, at an average annual growth rate at 5.5%. In particular, nonferrous metal minerals and iron ores increased at the highest rate, while nonmetallic minerals showed the greatest proportion (over 60%). We find that China's accelerating materialization process is closely related to its levels of urbanization and industrialization, notably demand for raw materials in the construction, services, and heavy manufacturing sectors. The growing domestic final demand level is the strongest contributor of China's growth in RMC, whereas changes in final demand composition are the largest contributors to reducing it. However, the expected offsetting effect from changes in production pattern and production-related technology level, which should be the focus of future dematerialization in China, could not be found.

ULTRA-LIGHTWEIGHT CEMENT

International Nuclear Information System (INIS)

Fred Sabins

2001-01-01

The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

Failure Mode and Effect Analysis (FMEA) Applications to Identify Iron Sand Reject and Losses in Cement Industry : A Case Study

Science.gov (United States)

Helia, V. N.; Wijaya, W. N.

2017-06-01

One of the main raw materials required in the manufacture of cement is iron sand. Data from the Procurement Department on XYZ Company shows that the number of defective iron sand (reject) fluctuates every month. Iron sand is an important raw material in the cement production process, so that the amount of iron sand reject and losses got financial and non-financial impact. This study aims to determine the most dominant activity as the cause of rejection and losses of iron sands and suggest improvements that can be made by using the approach of FMEA (Failure Mode and Effect Analysis). Data collection techniques in this study was using the method of observation, interviews, and focus group discussion (FGD) as well as the assessment of the experts to identify it. Results from this study is there are four points of the most dominant cause of the defect of iron sand (mining activities, acceptance, examination and delivery). Recommendation for overcoming these problem is presented (vendor improvement).

Optimizing Pretreatment of Medicinal Raw Materials by RFC Plasma before Extraction

Directory of Open Access Journals (Sweden)

O.Yu. Kuznetsova

2016-06-01

Full Text Available Optimization of the RF-plasma treatment modes of chaga raw materials using the Statistica 6.0 software package has been performed. Mathematical design has been carried out to calculate the optimum parameters of RF-plasma treatment using three plasma-forming gases – argon, air, and nitrogen. Plasma treatment of chaga raw materials has been undertaken at the constant parameters: pressure P = 30.0 Pa, anodic current J = 0.7 A, gas consumption G = 0.04 g/s; the variable parameters were power U = 5.0÷7.0 kV and treatment duration at the high-frequency capacitor category of the lowered pressure t = 30÷60 min. Optimization of four key parameters for extraction of chaga raw materials (solid residue, melanin yield, antioxidant activity of both extract and chaga melanin depending on the chosen plasma-forming gas (argon, air, or nitrogen has been achieved. The optimum modes of RF-plasma treatment allowing to obtain the extracts and melanin of chaga mushroom with the improved physicochemical and antioxidant characteristics have been calculated.

New and non-traditional mineral raw materials deposits, perspectives of use

International Nuclear Information System (INIS)

Beyseev, O.; Beyseev, A.; Baichigasov, I.; Sergev, E.; Shakirova, G.

1996-01-01

Deposits of new and non-traditional kinds of mineral raw material are revealed, explored and prepared to industrial recovery in Kazakstan, that can be used in frames of conversion process to create new materials with unique properties, to prepare base for new technologies elaboration, and to achieve appreciable economic benefit. These deposits are located mostly in geographic and economic conditions of advanced infrastructure and mining works network, favorable for recovery.On the tests results the following is of heaviest interest: RHODUCITE, NEMALITE-CONTAINING CHRYSOTILE-ASBESTOS, NICKEL-CONTAINING SILICATE-ASBOLAN ORES, MEDICINAL MINERALS, SHUNGITES, FULLERENES, RAW QUARTZ MINERALS - the group of deposits containing 5 min tons of high quality quartz good for manufacture of cut-glass and fibre-optical articles, is explored in details. There are also deposits of other kinds of non-traditional strategic mineral raw material in the Republic of Kazakstan - natural fillers, that can be used in the national economy of the country and bring considerable economic benefit: chrysotile-asbestos, amphibole-asbestos, talk, vollastonite, tremolite, actinolite, vermiculite, zeolite, etc

Characterization of Lignocellulosic Biomass as Raw Material for the Production of Porous Carbon-based Materials

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Saptadi Darmawan

2016-02-01

Full Text Available Lignocellulosic biomass is a potential raw material that can be used in the synthesis (manufacture of porous carbon stuffs. The properties of such porous carbon products are affected by the species of the raw material and the manufacturing process, among other things. This paper scrutinizes the related characteristics of lignocellulosic raw materials that indicate potential for the production of porous carbon. Three species were used: pine (Pinus merkusii wood, mangium (Acacia mangium wood, and candlenut (Aleurites moluccana shells, representing softwoods, hardwoods, and non-wood stuffs, respectively. Analyses of their chemical compounds and proximate contents were carried out. Additionally, nano scale scrutiny of the lignocellulosic biomass was also conducted using the nano capable instruments, which consisted of SEM, EDS, XRD, FTIR, and DSC. Results revealed that pine wood had the most potential to produce porous carbon. Morphologically, pine wood afforded the best permeability, whereby at the structure of monoclinic cellulose crystals, there were cellulose-I(alpha structures, which contained less cellulose-I(beta structures. Furthermore, pine wood exhibited greater volatile matter content, as confirmed through the FTIR, which greatly assisted the forming of porosity inside its corresponding carbon.

CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

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Nediljka Gaurina-Međimurec

1994-12-01

Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

Investigations of radioactivity of building raw and materials

International Nuclear Information System (INIS)

Zak, A.; Biernacka, M.; Jagielak, J.; Lipinski, P.

1993-01-01

In 1980, Ministry of Building and Building Materials Industry, the Central Laboratory for Radiological Protection (abbreviated as CLRP), Ministry of Health and Social Welfare have agreed to issue the compulsory regulation of performing the validation of investigations of building raw and materials. Methods of measurement, apparatus and method of evaluation of results of the investigations have been recommended for the whole country. The following two criteria of usefulness of a building material for housing and public building have been accepted, f 1 = 0.00027 S K + 0.0027 S Ra0 .0043 S Th ≤ 1 (this one limit exposition of the whole body to gamma radiation); f 2 = S Ra ≤ 185 Bq/kg (this one limits exposition of lung epithelium to progeny of radon 222 Rn exhaled from the building walls). The CLRP and Institute of Building Technology supervise over correctness (agreement with the regulations) of operation of laboratories in Departments of Building Industry and Energy, organize training of the personnel and collect results of the measurements. From 1980 till 1991, results of measurements of 6550 samples from 550 localities were collected in computer data base organized in CLRP. In this paper, results of examination of selected groups of building raw and materials have been presented. Annual average values of the qualification coefficients f 1 and f 2 have been also analyzed. (author). 7 refs, 13 figs, 2 tabs

Technological project of serpentine raw material milling from Dobšiná heaps

Directory of Open Access Journals (Sweden)

Alena Pietriková

2005-11-01

Full Text Available Serpentine heaps in the surrounding of Dobšiná are an old ecological problem of the city and at the same time a suitable material for the production of MgCl2 and SiO2. The technology of the production is based on the chemical processing of the raw material, which is preceded by the raw material preparation comprising of the mechanical and hydraulic sorting, milling and the magnetic separation operations.

To the question of peculiarities of thermal activation of natural siliceous raw material

Directory of Open Access Journals (Sweden)

Chumachenko Natalya

2017-01-01

Full Text Available The results of research of activity enhancement of natural siliceous raw material are given in the article. Fossil meal of Khotynetsky deposit, diatomite of Sharlovsky deposit, silica clay of Balasheika deposit were used as natural active mineral admixtures. The influence of heat-treating temperature and dispersion on activity of different types of siliceous raw material is studied. The increase of activity of fixation of Ca(OH2 in several times is traced after heat-treating at a certain temperature in the range from 100 to 800°C. The type of activity change is discovered. Explanation is given connected with the change of silica structure in the surface layer. Parameters of the highest activity are defined for every type of siliceous raw material.

Influence of raw material properties upon critical quality attributes of continuously produced granules and tablets

DEFF Research Database (Denmark)

Fonteyne, Margot; Wickström, Henrika; Peeters, Elisabeth

2014-01-01

over a range of raw material attributes, manufacturing process options and process parameters. This fits further into the Process Analytical Technology (PAT) and Quality by Design (QbD) framework. The present study evaluates the effect of variation in critical raw material properties on the critical......-Lactose-PVP (30-67.5-2.5%) was used as model formulation. Seven different grades of theophylline were granulated. Afterward, the obtained granules were tableted. Both the characteristics of granules and tablets were determined. The results show that differences in raw material properties both affect...... quality attributes of granules and tablets, produced by a continuous from-powder-to-tablet wet granulation line. The granulation process parameters were kept constant to examine the differences in the end product quality caused by the variability of the raw materials properties only. Theophylline...

Biotechnologies for critical raw material recovery from primary and secondary sources: R&D priorities and future perspectives

NARCIS (Netherlands)

Hennebel, T.; Boon, N.; Maes, S.; Lenz, M.

2015-01-01

Europe is confronted with an increasing supply risk of critical raw materials. These can be defined as materials of which the risks of supply shortage and their impacts on the economy are higher compared to most of other raw materials. Within the framework of the EU Innovation Partnership on raw

NTERACTION BETWEEN SURFACE CHARGE PHENOMENA AND MULTI-SPECIES DIFFUSION IN CEMENT BASED MATERIALS

DEFF Research Database (Denmark)

Johannesson, Björn

2008-01-01

Measurements strongly indicate that the ‘inner’ surface of the microscopic structure of cement based materials has a fixed negative charge. This charge contributes to the formation of so-called electrical double layers. In the case of cement based materials the ionic species located in such layers...... are typically potassium -, sodium - and calcium ions. Due to the high specific surface area of hydrated cement, a large amount of ions can be located in theses double layers even if the surface charge is relatively low. The attraction force, caused by the fixed surface charge on ions located close to surfaces......, is one possible explanation for the observed low global diffusion rates in the pore system of positively charged ions compared to the negatively charged ones. Here it is of interest to simulate the multi ionic diffusion behavior when assigning positively charged ions a comparably lower diffusion constant...

Buildings materials and raw materials as a source of exposition of population of the Slovak Republic

International Nuclear Information System (INIS)

Cabanekova, H.

2005-01-01

In this presentation author presents specific activities of potassium-40, radium-226, thorium-232 and equivalent of specific activity in some building materials and raw materials used at building-up of flats in the Slovak Republic

Ruedersdorf cement works substitutes raw material and fuel by means of a circulating fluidised bed; Roh- und Brennstoffsubstitution mit einer Zirkulierenden Wirbelschicht im Zementwerk Ruedersdorf

Energy Technology Data Exchange (ETDEWEB)

Scur, P. [Ruedersdorfer Zement GmbH, Ruedersdorf (Germany)

1998-09-01

The purpose of the present paper is to point out the great potential the cement industry holds for the utilisation of waste materials. There are meanwhile sufficient studies and measuring results to demonstrate the environmental acceptability of the processes and products involved. The solution found for Ruedersdorf cement kiln of using a circulating a fluidised bed for waste utilisation is a good example of the potential still available for conserving natural resources and landfill area. Efficient industrial applications of this kind should become a future mainstay of the waste industry. [Deutsch] In dem vorliegenden Beitrag sollte gezeigt werden, dass die Zementindustrie ueber ein hohes Potential zur thermischen und stofflichen Verwertung von Abfallstoffen verfuegt. Es liegen ausreichende Untersuchungen und konkrete Messergebnisse vor, mit denen die Umweltvertraeglichkeit von Prozess und Produkt nachgewiesen werden kann. Die Loesung zur Abfallverwertung an der Ruedersdorfer Zementofenanlage mit Hilfe einer Zirkulierenden Wirbelschicht ist ein Beispiel fuer die Reserven zur Schonung natuerlicher Ressourcen und zur Einsparung von Deponieraeumen. Derartige sinnvolle industrielle Einsatzmoeglichkeiten sollten ein wichtiges Standbein fuer die zukuenftige Abfallwirtschaft sein. (orig.)

A framework for evaluating the accessibility of raw materials from end-of-life products and the Earth's crust.

Science.gov (United States)

Mueller, Sandra R; Wäger, Patrick A; Turner, David A; Shaw, Peter J; Williams, Ian D

2017-10-01

An increasing number of geochemically scarce metallic raw materials are entering into our lives via new technologies. A reversal of this trend is not foreseeable, leading to concerns regarding the security of their supply. However, the evaluation of raw material supply is currently hampered by inconsistent use of fundamental terminologies and incomplete assessment criteria. In this paper, we aim to establish a consistent framework for evaluating raw material supply from both anthropogenic and geological sources. A method for concept extraction was applied to evaluate systematically the use of fundamental terms in the evaluation of raw material supply. The results have shown that 'availability' is commonly used in raw material supply evaluations, whilst other researchers suggest that raw material supply should be evaluated based on 'accessibility'. It was revealed that 'accessibility' actually comprises two aspects: 'availability' and 'approachability'. Raw material 'approachability' has not previously been explicitly addressed at a system level. A novel, consistent framework for evaluating raw material supply was therefore developed. To demonstrate the application of the established framework, we evaluated the raw material supply of four rare earth element case studies. Three case studies are End-of-Life products (the anthroposphere) from Switzerland: (i) phosphors in fluorescent lamps, (i) permanent magnets in the drive motors of electric cars and (iii) fibre optic cable. The fourth case study source is the Earth's crust (the geosphere): Mount Weld deposit in Australia. The framework comprises a comprehensive evaluation of six components relating to raw material mining and processing: their geological knowledge, eligibility, technology, economic, societal and environmental impacts. Our results show that metals are not considered to be fully accessible in any of the case studies due to a lack of necessary technologies and potential societal and environmental

Natural radioactivity and associated radiation hazards in building materials used in Peloponnese, Greece

International Nuclear Information System (INIS)

Papaefthymiou, H.; Gouseti, O.

2008-01-01

Five different kinds of building materials (Pozzolanic and Portland cements, limestone, white cement, marble powder and sand) commonly used in building construction in Peloponnese, Greece, and Portland cement's raw materials were analyzed for their natural radioactivity content, using γ-ray spectrometry. Pozzolanic and Portland cement (Cem II) samples were found to contain the highest average 226 Ra, 232 Th and 40 K activity concentrations compared with the other examined building material samples. This could be attributed to their containing fly ash, which was found to contain high natural radionuclide concentrations, especially that of 226 Ra (1041Bqkg -1 ). Results obtained were compared with the results reported by other Greek researchers and the worldwide values for building materials and soil. The calculated activity concentration index (I) values for all the examined building material samples were lower than the recommended exception limits for exposure to external γ-radiation

Current problems of raw fish material processing while manufacturing dried products

Directory of Open Access Journals (Sweden)

Yashonkov A. A.

2017-09-01

Full Text Available The substantiation for using techniques of fish raw material canning has been presented, raw fish being caught or farmed in aquaculture. The main problems in raw fish canning have been reviewed, including significant reduction in thermolabile vitamins in the ultimate product as compared with the raw material due to the thermal processing. Promising canning technique – vacuum drying – has been proposed. This technique makes possible to reduce the temperature of thermal processing down to 50…55 °С and significantly enlarge preservation of thermolabile vitamins from the raw fish. Sampling of raw materials, semi-finished products, finished products, including preparation for analysis has been conducted by standard methods. Disadvantages of this way have been found, it is low energy efficiency of the process. The way to intensify the vacuum drying of aquatic organisms has been proposed based on the method of preliminary pore-forming due to augmenting the area of moisture evaporation. The design of the pilot plant has been proposed in order to research the process of pore forming and vacuum drying. Target species for processing have been suggested. They are as follows: Azov goby (fillet for food products and Black Sea sprat for feeds. The recipes of the feed mixture for granulated floating food for trout have been developed. The results of the first series of the pilot research have been provided. The experiments have proved that preliminary pore forming immediately before vacuum drying makes possible to enlarge the surface area of moisture evaporation by 15…25 %. By processing photomicrographs of sections by means of a special software the authors have got the results demonstrating that when manufacturing dried products by pore forming and drying under pressure 10 kPa the pore take 35...38 % of the inner volume of the product and with drying under pressure 10 kPa – only 18...21 %, and when drying under the atmospheric pressure – 11...13 %.

Learning spectrum's selection in OLAM network for analysis cement samples

International Nuclear Information System (INIS)

Huang Ning; Wang Peng; Tang Daiquan; Hu Renlan

2010-01-01

It uses OLAM artificial neural network to analyze the samples of cement raw material. Two kinds of spectrums are used for network learning: pure-element spectrum and mix-element spectrum. The output of pure-element method can be used to construct a simulate spectrum, which can be compared with the original spectrum and judge the shift of spectrum; the mix-element method can store more message and correct the matrix effect, but the multicollinearity among spectrums can cause some side effect to the results. (authors)

Evolution of cement based materials in a repository for radioactive waste and their chemical barrier function

International Nuclear Information System (INIS)

Kienzler, Bernhard; Metz, Volker; Schlieker, Martina; Bohnert, Elke

2015-01-01

The use of cementitious materials in nuclear waste management is quite widespread. It covers the solidification of low/intermediate-level liquid as well as solid wastes (e.g. laboratory wastes) and serves as shielding. For both high-level and intermediate-low level activity repositories, cement/concrete likewise plays an important role. It is used as construction material for underground and surface disposals, but more importantly it serves as barrier or sealing material. For the requirements of waste conditioning, special cement mixtures have been developed. These include special mixtures for the solidification of evaporator concentrates, borate binding additives and for spilling solid wastes. In recent years, low-pH cements were strongly discussed especially for repository applications, e.g. (Celine CAU DIT COUMES 2008; Garcia-Sineriz, et al. 2008). Examples for relevant systems are Calcium Silicate Cements (ordinary Portland cement (OPC) based) or Calcium Aluminates Cements (CAC). Low-pH pore solutions are achieved by reduction of the portlandite content by partial substitution of OPC by mineral admixtures with high silica content. The blends follow the pozzolanic reaction consuming Ca(OH) 2 . Potential admixtures are silica fume (SF) and fly ashes (FA). In these mixtures, super plasticizers are required, consisting of polycarboxilate or naphthalene formaldehyde as well as various accelerating admixtures (Garcia-Sineriz, et al. 2008). The pH regime of concrete/cement materials may stabilize radionuclides in solution. Newly formed alteration products retain or release radionuclides. An important degradation product of celluloses in cement is iso-saccharin acid. According to Glaus 2004 (Glaus and van Loon 2004), it reacts with radionuclides forming dissolved complexes. Apart from potentially impacting radionuclide solubility limitations, concrete additives, radionuclides or other strong complexants compete for surface sites for sorbing onto cement phases. In

Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

Science.gov (United States)

Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

2018-02-01

Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

International Nuclear Information System (INIS)

Kataoka, Masayuki

2015-01-01

A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

Measurement of radioactivity in building materials: The case of Portland cement used in Kinshasa

International Nuclear Information System (INIS)

Tshiashala, M.D.; Karisa, N.; Solo, K.; Poloto, I.C.; Bashike, K.M.F.

2005-01-01

The study deals with the measurement of radioactivity in some cement samples from the national manufacture of cement of the west area of the Democratic Republic of Congo. The geological materials used in the cement manufacture process may contain some naturel radioactive elements such as U, Th and K. To do so, direct gamma spectrometry using HPGe detector has been performed. Detected radioisotopes from the three main radioactive families have been quantitatively determined. The U, Th and K contents are of the same order of magnitude as in terrestrial crust

Modified sulphur cement: A low porosity encapsulation material for low, medium and alpha waste

International Nuclear Information System (INIS)

Dalen, A. van; Rijpkema, J.E.

1989-01-01

Modified sulphur cement, available under the trade name Chement 2000, is a thermoplastic candidate material for the matrix of low, intermediate and alpha radioactive waste. The main source of sulphur is the desulphurization of fossil fuels. In view of the future increase of this product a modified compound of sulphur has been developed at the US Bureau of Mines. Modified sulphur cement as matrix material has properties in common with Portland or blast furnace cement and bitumen. The mechanical strength is comparable to hydraulic cement products. The process to incorporate waste materials is identical to bitumization. The leachability and the resistance to attack by chemicals is nearly the same as for bituminized products. This study showed also that the radiation resistance is high without radiolytic gas production and without change in dimensions (swelling). The rigidity of the matrix is a disadvantage when internal pressures are built up. The thermal conductivity and the heat of combustion of sulphur is low resulting in slow damage to the waste form under fire conditions, even when the temperature of self ignition in air is 220 0 C. The low leachability, the very slow effective diffusion of H 2 O and HTO, and the low permeability is due to the small pore diameters in the modified sulphur matrix. The loading capacity of modified sulphur cement depends on grain size and distribution and is for ungraded ashes, precipitates, dried sludges, etc., in the order of 40-50% of weight. The price of Chement 2000 per tonne is equal to those of blown bitumen

Investigation of a Gas-Solid Separation Process for Cement Raw Meal

DEFF Research Database (Denmark)

Maarup, Claus; Hjuler, Klaus; Clement, Karsten

2015-01-01

The gas/solid heat exchanger (2D-HX), developed to replace the cyclone preheaters in cement plants is presented. This design aims at reducing construction height and operation costs. The separation process in the 2D-HX is experimentally investigated, and the results show that separation efficienc......The gas/solid heat exchanger (2D-HX), developed to replace the cyclone preheaters in cement plants is presented. This design aims at reducing construction height and operation costs. The separation process in the 2D-HX is experimentally investigated, and the results show that separation...

Recycling of the product of thermal inertization of cement-asbestos for various industrial applications

International Nuclear Information System (INIS)

Gualtieri, Alessandro F.; Giacobbe, Carlotta; Sardisco, Lorenza; Saraceno, Michele; Lassinantti Gualtieri, Magdalena; Lusvardi, Gigliola; Cavenati, Cinzia; Zanatto, Ivano

2011-01-01

Recycling of secondary raw materials is a priority of waste handling in the countries of the European community. A potentially important secondary raw material is the product of the thermal transformation of cement-asbestos, produced by prolonged annealing at 1200-1300 o C. The product is chemically comparable to a Mg-rich clinker. Previous work has assured the reliability of the transformation process. The current challenge is to find potential applications as secondary raw material. Recycling of thermally treated asbestos-containing material (named KRY.AS) in traditional ceramics has already been studied with successful results. The results presented here are the outcome of a long termed project started in 2005 and devoted to the recycling of this secondary raw materials in various industrial applications. KRY.AS can be added in medium-high percentages (10-40 wt%) to commercial mixtures for the production of clay bricks, rock-wool glasses for insulation as well as Ca-based frits and glass-ceramics for the production of ceramic tiles. The secondary raw material was also used for the synthesis of two ceramic pigments; a green uvarovite-based pigment [Ca 3 Cr 2 (SiO 4 ) 3 ] and a pink malayaite-based pigment [Ca(Sn,Cr)SiO 5 ]. The latter is especially interesting as a substitute for cadmium-based pigments. This work also shows that KRY.AS can replace standard fillers in polypropylene plastics without altering the properties of the final product. For each application, a description and relevant results are presented and discussed.

0-6717 : investigation of alternative supplementary cementing materials (SCMs) : [project summary].

Science.gov (United States)

2014-08-01

In Texas, Class F fly ash is extensively used as a : supplementary cementing material (SCM) : because of its ability to control thermal cracking : in mass concrete and to mitigate deleterious : expansions in concrete from alkali-silica reaction : (AS...

Ultrafine portland cement performance

Directory of Open Access Journals (Sweden)

C. Argiz

2018-04-01

Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

Degradation of recycled PET fibers in Portland cement-based materials

International Nuclear Information System (INIS)

Silva, D.A.; Betioli, A.M.; Gleize, P.J.P.; Roman, H.R.; Gomez, L.A.; Ribeiro, J.L.D.

2005-01-01

In order to investigate the durability of recycled PET fibers embedded in cement-based materials, fiber-reinforced mortar specimens were tested until 164 days after mixing. Compressive, tensile, and flexural strengths, elasticity modulus, and toughness of the specimens were determined. The mortars were also analyzed by SEM. The results have shown that PET fibers have no significant influence on mortars strengths and elasticity modulus. However, the toughness indexes I 5 , I 10 , and I 20 decreased with time due to the degradation of PET fibers by alkaline hydrolysis when embedded in the cement matrix. Fourier transform infrared spectroscopy (FT-IR) and SEM analysis of PET fibers immersed and kept for 150 days in alkaline solutions supported the conclusions

Impact of carbonation on water transport properties of cement-based materials

International Nuclear Information System (INIS)

Auroy, M.; Poyet, S.; Le Bescop, P.; Torrenti, J.M.

2015-01-01

Cement-based materials would be commonly used for nuclear waste management and, particularly for geological disposal vaults as well as containers in France. Under service conditions, the structures would be subjected to simultaneous drying and carbonation. Carbonation relates to the reaction between CO 2 and the hydrated cement phases (mainly portlandite and C-S-H). It induces mineralogical and microstructural changes (due to hydrates dissolution and calcium carbonate precipitation). It results in transport properties modifications, which can have important consequences on the durability of reinforced concrete structures. Concrete durability is greatly influenced by water: water is necessary for chemical reactions to occur and significantly impacts transport. The evaluation of the unsaturated water transport properties in carbonated materials is then an important issue. That is the aim of this study. A program has been established to assess the water transport properties in carbonated materials. In this context, four mature hardened cement pastes (CEM I, CEM III/A, CEM V/A according to European standards and a Low-pH blend) are carbonated. Accelerated carbonation tests are performed in a specific device, controlling environmental conditions: (i) CO 2 content of 3%, to ensure representativeness of the mineralogical evolution compared to natural carbonation and (ii) 25 C. degrees and 55% RH, to optimize carbonation rate. After carbonation, the data needed to describe water transport are evaluated in the framework of simplified approach. Three physical parameters are required: (1) the concrete porosity, (2) the water retention curve and, (3) the effective permeability. The obtained results allow creating link between water transport properties of non-carbonated materials to carbonated ones. They also provide a better understanding of the effect of carbonation on water transport in cementitious materials and thus, complement literature data. (authors)

Biodiesel production using calcium manganese oxide as catalyst and different raw materials

International Nuclear Information System (INIS)

Dias, Joana Maia; Conceição Machado Alvim-Ferraz, Maria; Fonseca Almeida, Manuel; Méndez Díaz, José Diego; Sánchez Polo, Manuel; Rivera Utrilla, José

2013-01-01

Highlights: ► Biodiesel production using a calcium manganese oxide catalyst was studied. ► The active specie was Ca 0.9 Mn 0.1 O and its deactivation occurred by hydration. ► The studied catalyst presented lower activation temperature than CaO. ► Biodiesel production and quality using different raw materials is reported. ► Compared to the conventional process, biodiesel water content improved. - Abstract: The use of heterogeneous catalysts for biodiesel production aims to simplify the production process as well as to reduce purification costs and related environmental impacts. Calcium manganese oxide was recently identified by the authors as an interesting heterogeneous catalyst for biodiesel production from animal fat; however, the difference between this and other catalysts, the catalyst activation/deactivation mechanisms, its behaviour in the synthesis using different raw materials as well as the impacts of its use on product quality remained unclear. Therefore, the present work: (i) compared biodiesel production using calcium manganese oxide and other catalysts (CaO and NaOH); (ii) studied the reasons leading to activation/deactivation of the heterogeneous catalyst; (iii) analysed biodiesel heterogeneous synthesis using calcium manganese oxide and different raw materials (lard, waste frying oil and a mixture); and (iv) evaluated raw material and catalyst impact on the product quality. Considering the use of different catalysts, the results showed that, after 8 h of reaction, product purity was similar using the different catalysts, being 92.5 wt.% using both NaOH and calcium manganese oxide and 93.8 wt.% using CaO. The active species of the heterogeneous catalysts were CaO, in the case of calcinated calcium carbonate, and Ca 0.9 Mn 0.1 O, in the case of calcinated calcium manganese oxide. Because the deactivating species were different for both catalysts, the calcium manganese oxide required lower activation temperature, which should be an advantage

Sensitivity of acoustic nonlinearity parameter to the microstructural changes in cement-based materials

Science.gov (United States)

Kim, Gun; Kim, Jin-Yeon; Kurtis, Kimberly E.; Jacobs, Laurence J.

2015-03-01

This research experimentally investigates the sensitivity of the acoustic nonlinearity parameter to microcracks in cement-based materials. Based on the second harmonic generation (SHG) technique, an experimental setup using non-contact, air-coupled detection is used to receive the consistent Rayleigh surface waves. To induce variations in the extent of microscale cracking in two types of specimens (concrete and mortar), shrinkage reducing admixture (SRA), is used in one set, while a companion specimen is prepared without SRA. A 50 kHz wedge transducer and a 100 kHz air-coupled transducer are implemented for the generation and detection of nonlinear Rayleigh waves. It is shown that the air-coupled detection method provides more repeatable fundamental and second harmonic amplitudes of the propagating Rayleigh waves. The obtained amplitudes are then used to calculate the relative nonlinearity parameter βre, the ratio of the second harmonic amplitude to the square of the fundamental amplitude. The experimental results clearly demonstrate that the nonlinearity parameter (βre) is highly sensitive to the microstructural changes in cement-based materials than the Rayleigh phase velocity and attenuation and that SRA has great potential to avoid shrinkage cracking in cement-based materials.

Sealing properties of cement-based grout materials used in the rock sealing project

Energy Technology Data Exchange (ETDEWEB)

Onofrei, M; Gray, M N; Pusch, R; Boergesson, L; Karnland, O; Shenton, B; Walker, B

1993-12-01

The Task Force on Sealing Materials and Techniques of the Stripa Project recommended that work be undertaken to study the sealing properties of cement-based grout materials. A new class of cement-based grouts (high-performance grouts) with the ability to penetrate and seal fine fractures in granite was investigated. The materials were selected for their small mean particle size and the ability to be made fluid by a superplasticizer at low water/cementitious-materials ratios. The fundamental physical and chemical properties (such as the particle size and chemical composition) of the materials were evaluated. The rheological properties of freshly mixed grouts, which control the workability of the grouts, were determined together with the properties of hardened materials, which largely control the long-term performance (longevity) of the materials in repository settings. The materials selected were shown to remain gel-like during the setting period, and so the grouts may be expected to remain largely homogenous during and after injection into the rock without separating into solid and liquid phases. The hydraulic conductivity and strength of hardened grouts were determined. The microstructure of the bulk grouts was characterized by a high degree of homogeneity with extremely fine porosity. The low hydraulic conductivity and good mechanical properties are consistent with the extremely fine porosity. The ability of the fractured grouts to self-seal was also observed in tests in which the hydraulic conductivity of recompacted granulated grouts was determined. The laboratory tests were carried out in parallel with investigations of the in situ performance of the materials and with the development of geochemical and theoretical models for cement-based grout longevity. (author). 56 refs., 15 tabs., 98 figs.

Sealing properties of cement-based grout materials used in the rock sealing project

International Nuclear Information System (INIS)

Onofrei, M.; Gray, M.N.; Pusch, R.; Boergesson, L.; Karnland, O.; Shenton, B.; Walker, B.

1993-12-01

The Task Force on Sealing Materials and Techniques of the Stripa Project recommended that work be undertaken to study the sealing properties of cement-based grout materials. A new class of cement-based grouts (high-performance grouts) with the ability to penetrate and seal fine fractures in granite was investigated. The materials were selected for their small mean particle size and the ability to be made fluid by a superplasticizer at low water/cementitious-materials ratios. The fundamental physical and chemical properties (such as the particle size and chemical composition) of the materials were evaluated. The rheological properties of freshly mixed grouts, which control the workability of the grouts, were determined together with the properties of hardened materials, which largely control the long-term performance (longevity) of the materials in repository settings. The materials selected were shown to remain gel-like during the setting period, and so the grouts may be expected to remain largely homogenous during and after injection into the rock without separating into solid and liquid phases. The hydraulic conductivity and strength of hardened grouts were determined. The microstructure of the bulk grouts was characterized by a high degree of homogeneity with extremely fine porosity. The low hydraulic conductivity and good mechanical properties are consistent with the extremely fine porosity. The ability of the fractured grouts to self-seal was also observed in tests in which the hydraulic conductivity of recompacted granulated grouts was determined. The laboratory tests were carried out in parallel with investigations of the in situ performance of the materials and with the development of geochemical and theoretical models for cement-based grout longevity. (author). 56 refs., 15 tabs., 98 figs

Aspects of bonding between resin luting cements and glass ceramic materials.

Science.gov (United States)

Tian, Tian; Tsoi, James Kit-Hon; Matinlinna, Jukka P; Burrow, Michael F

2014-07-01