Microstructure Development and Transport Properties of Portland Cement-fly Ash Binary Systems : In view of service life predictions

NARCIS (Netherlands)

Yu, Z.

2015-01-01

Fly ash is a by-product of burning coal in electric power generating plants. It is commonly known that owing to its pozzolanic properties fly ash is widely used as a partial replacement for Portland cement in concrete. The use of fly ash in concrete not only reduces the landfill costs of fly ash,

Influence of fly ash fineness on water requirement and shrinkage of blended cement mortars

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Vanissorn Vimonsatit

2015-12-01

Full Text Available In this paper, the influence of fly ash fineness on water requirement and shrinkage of blended cement mortar was studied. The results indicate that the water requirement and shrinkage characteristic of the blended cement mortar are dependent on fly ash fineness and replacement level. The use of coarse fly ash slightly reduces the water requirement but greatly reduced the drying and the autogenous shrinkage of the blended cement mortars and the reduction is more with an increase in the fly ash replacement level. The finer fly ashes further reduce the water requirement, but increase the drying and the autogenous shrinkages as compared with coarser fly ash. The incorporation of superplasticizer drastically reduces the water requirement, but the effect on the drying and autogenous shrinkages of the normal Portland cement mortar is small. However, for the fly ash mortar, the use of superplasticizer results in a decrease in drying shrinkage and in a substantial increase in the autogenous shrinkage particularly for the fine fly ash at a high replacement level.

The Impact of Coal Combustion Fly Ash Used as a Supplemental Cementitious Material on the Leaching of Constituents from Cements and Concretes

Science.gov (United States)

The objective of this report is to compare the leaching of portland cement-based materials that have been prepared with and without coal combustion fly ash to illustrate whether there is evidence that the use of fly ash in cement and concrete products may result in increased leac...

Properies of binder systems containing cement, fly ash, and limestone powder

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Krittiya Kaewmanee

2014-10-01

Full Text Available Fly ash and limestone powder are two major widely available cement replacing materials in Thailand. However, the current utilization of these materials is still not optimized due to limited information on properties of multi-binder systems. This paper reports on the mechanical and durability properties of mixtures containing cement, fly ash, and limestone powder as single, binary, and ternary binder systems. The results showed that a single binder system consisting of only cement gave the best carbonation resistance. A binary binder system with fly ash exhibited superior performances in long-term compressive strength and many durability properties except carbonation and magnesium sulfate resistances, while early compressive strength of a binary binder system with limestone powder was excellent. The ternary binder system, taking the most benefit of selective cement replacing materials, yielded, though not the best, satisfactory performances in almost all properties. Thus, the optimization of binders can be achieved through a multi-binder system.

Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, Research Institute, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2009-09-15

Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

International Nuclear Information System (INIS)

Naqvi, A.A.; Garwan, M.A.; Maslehuddin, M.; Nagadi, M.M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman,; Raashid, M.

2009-01-01

Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

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Mohamed E. Sultan

2018-06-01

Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

The Use of Fly Ash and Lime Sludge as Partial Replacement of Cement in Mortar

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Vaishali Sahu

2014-01-01

Full Text Available The increased demand of drinking water and power has led huge generation of water treatment plant residue i.e. sludge and the thermal power plant by-product such as fly ash. Large quantities of sludge and fly ash are produced in India and disposed off by landfilling or dumping in and around sites. In this study fly ash and water softening sludge (lime sludge has been utilized in mortar. Two types of mortar (type I and II with four binder combinations have been tried. Binder I consists of 70% fly ash (FA and 30% lime sludge (LS , 0 % gypsum (G, binder II is 70% FA, 30% LS and 1% G, binder III is 50% FA, 30% LS and 20% cement and the binder IV is 40% FA, 40% LS with 20% cement. The effect of various combinations on strength has been discussed here. This paper outlines the composition of the composite material, method of preparation of mortar specimen, testing procedure and salient results thereof.

Hydration mechanisms of ternary Portland cements containing limestone powder and fly ash

International Nuclear Information System (INIS)

De Weerdt, K.; Haha, M. Ben; Le Saout, G.; Kjellsen, K.O.; Justnes, H.; Lothenbach, B.

2011-01-01

The effect of minor additions of limestone powder on the properties of fly ash blended cements was investigated in this study using isothermal calorimetry, thermogravimetry (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM) techniques, and pore solution analysis. The presence of limestone powder led to the formation of hemi- and monocarbonate and to a stabilisation of ettringite compared to the limestone-free cements, where a part of the ettringite converted to monosulphate. Thus, the presence of 5% of limestone led to an increase of the volume of the hydrates, as visible in the increase in chemical shrinkage, and an increase in compressive strength. This effect was amplified for the fly ash/limestone blended cements due to the additional alumina provided by the fly ash reaction.

Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

Energy Technology Data Exchange (ETDEWEB)

Arjunan, P.; Silsbee, M.R.; Roy, D.M.

1999-08-01

The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

The maximum percentage of fly ash to replace part of original Portland cement (OPC) in producing high strength concrete

Science.gov (United States)

Mallisa, Harun; Turuallo, Gidion

2017-11-01

This research investigates the maximum percent of fly ash to replace part of Orginal Portland Cement (OPC) in producing high strength concrete. Many researchers have found that the incorporation of industrial by-products such as fly ash as in producing concrete can improve properties in both fresh and hardened state of concrete. The water-binder ratio was used 0.30. The used sand was medium sand with the maximum size of coarse aggregate was 20 mm. The cement was Type I, which was Bosowa Cement produced by PT Bosowa. The percentages of fly ash to the total of a binder, which were used in this research, were 0, 10, 15, 20, 25 and 30%; while the super platicizer used was typed Naptha 511P. The results showed that the replacement cement up to 25 % of the total weight of binder resulted compressive strength higher than the minimum strength at one day of high-strength concrete.

Application of washed MSWI fly ash in cement composites: long-term environmental impacts.

Science.gov (United States)

Yang, Zhenzhou; Tian, Sicong; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2018-04-01

In the present study, long-term environmental impacts of compact and ground cement composites, in which 30 wt.% of cement was replaced by washed municipal solid wastes incineration (MSWI) fly ash, were investigated for use in building industry. Consecutive leaching tests over a time span of 180 days were performed in acid water, deionized water, and saline water, respectively, with the accumulative concentration of different elements determined in the leachate. Different leaching behaviors are observed among different potential toxic elements (PTEs). For instance, higher concentrations of V in the leachate were observed from the compact cement composites than those from the ground ones. The concentration of Ba in the leachate increased with the decrease of particle size of the cement composites, and an initial increase in the leaching efficiency of Sn was followed by a clear decline with the leaching time. In addition, kinetic study revealed that the leaching behaviors of potential toxic elements follow a second-order model. The results demonstrated that the addition of washed MSWI fly ash into cement can contribute to the attrition resistance, indicating that the washed MSWI fly ash could be a promising alternative for cement as supplementary building materials.

Improvement of Shear Strength of Sandy Soil by Cement Grout with Fly Ash

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Haifaa Abdulrasool Ali

2018-12-01

Full Text Available The effects of the permeation cement grout with fly ash on the sandy soil skeleton were studied in the present work in two phase; first phase the shear strength parameters, and the second phase effect of these grouted materials on volume grouted zone by injection (51 cm³ of slurry in sandy soil placed in steel cylinder model with dimension 15 cm in diameter and 30 cm in height. The soil sample was obtained from Karbala city and it is classified as poorly graded sand (SP according to USCS. The soil samples were improved by cement grout with three percentages weight of water cement ratio (w:c; (0.1w:0.9c, 0.8w:0.2c, and 0.7w:0.3c, while the soil samples were dehydrated for one day curing time. Fly ash class (F was used with cement grout as filler material; it was added to the mixture as a replacement material for cement in weight percentages; 10%, 25% and 40%. According to the results of tests, both shear strength and approximate volume of the effective grouted zone for treated samples soil with cement grout was increased when the water cement ratio decreased. Fly ash with cement grout needs to increase the water demand for the grout mixing to give best results in both shear strength and filling the soil voids.

Absorption Characteristics of Cement Combination Concrete Containing Portland Cement, fly ash, and Metakaolin

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Folagbade S.O.

2016-03-01

Full Text Available The resistance to water penetration of cement combination concretes containing Portland cement (PC, fly ash (FA, and metakaolin (MK have been investigated at different water/cement (w/c ratios, 28-day strengths, and depths of water penetration using their material costs and embodied carbon-dioxide (eCO2 contents. Results revealed that, at equal w/c ratio, eCO2 content reduced with increasing content of FA and MK. MK contributed to the 28-day strengths more than FA. Compared with PC, FA reduced cost and increased the depth of water penetration, MK increased cost and reduced the depth of water penetration, and their ternary combinations become beneficial. At equal strengths and levels of resistance to water penetration, most of the cement combination concretes are more environmentally compatible and costlier than PC concrete. Only MK binary cement concretes with 10%MK content or more and ternary cement concretes at a total replacement level of 55% with 10%MK content or more have higher resistance to water penetration than PC concrete.

Optimization of fly ash as sand replacement materials (SRM) in cement composites containing coconut fiber

Science.gov (United States)

Nadzri, N. I. M.; Jamaludin, S. B.; Mazlee, M. N.; Jamal, Z. A. Z.

2016-07-01

The need of utilizing industrial and agricultural wastes is very important to maintain sustainability. These wastes are often incorporated with cement composites to improve performances in term of physical and mechanical properties. This study presents the results of the investigation of the response of cement composites containing coconut fiber as reinforcement and fly ash use as substitution of sand at different hardening days. Hardening periods of time (7, 14 and 28 days) were selected to study the properties of cement composites. Optimization result showed that 20 wt. % of fly ash (FA) is a suitable material for sand replacement (SRM). Meanwhile 14 days of hardening period gave highest compressive strength (70.12 MPa) from the cement composite containing 9 wt. % of coconut fiber and fly ash. This strength was comparable with the cement without coconut fiber (74.19 MPa) after 28 days of curing.

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures.

Science.gov (United States)

Glinicki, Michał A; Jóźwiak-Niedźwiedzka, Daria; Gibas, Karolina; Dąbrowski, Mariusz

2016-01-02

The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement-ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures

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Michał A. Glinicki

2016-01-01

Full Text Available The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement—ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-06-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-02-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

The influence of calcium lignosulphonate - sodium bicarbonate on the status of ettringite crystallization in fly ash cement paste

Energy Technology Data Exchange (ETDEWEB)

Yang, K.; Zhang, C.; Liu, Z. [Hebei Institute of Technology, Tang Shan (China)

2002-01-01

Calcium lignosulphonate (CL) - sodium bicarbonate (SB) (a total of 0.7% by weight of cement and CL to SB ratio of 1:1.8) will cause the fluidity of fly ash cement paste to decrease rapidly. It is the variation of the status of ettringite crystallization that causes this phenomenon. Experimental results show that CL-SB affects the liquid-phase composition of fly ash cement paste remarkably. As a result, ettringite crystallizes out in the shape of needles from the solution. These needle-like crystal particles are distributed in the solution at a certain distance from the surface of clinker particles. At the initial hydration stage, the crystallization of ettringite is stronger in fly ash cement with calcined gypsum than in fly ash cement with gypsum. 5 refs., 10 figs., 2 tabs.

PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

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Duo You

2016-03-01

Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

Influence of silica fume and fly ash on hydration, microstructure and strength of cement based mixtures

Energy Technology Data Exchange (ETDEWEB)

Weng, Kaimao

1992-10-01

The influence of fly ash and silica fume on the hydration, microstructure and strength of cement-based mixtures was investigated. A literature review of the hydration processes, compressive strength development, and microstructure of Portland cement is presented, followed by description of materials and specimens preparation and experimental methodology. It was found that silica fume retards cement hydration at low water/concrete ratios. It reduces calcium hydroxide significantly and increases the amount of hydrates at early ages. Fly ash retards hydration more significantly at high water/concrete ratios than at low ratios. The combination of silica fume and fly ash further retards hydration at one day. Silica fume dominates the reaction with calcium hydroxide. Silica fume significantly increases early strength of mortars and concrete, while fly ash reduces early strength. Silica fume can substantially increase strength of fly ash mortar and concrete after 7 days. Silica fume refines pores in the range 100-500 A, while fly ash mortars exhibit gradual pore refinement as hydration proceeds. Silica fume dominates the pore refinement if used with fly ash. 89 refs., 74 figs., 16 tabs.

Properties of cement-fly ash grout admixed with bentonite, silica fume, or organic fiber

International Nuclear Information System (INIS)

Huang, W.H.

1997-01-01

A detailed laboratory study was conducted to investigate the properties of cement-fly ash grout mixtures as barriers for isolation of hazardous and low-level radioactive wastes. In the grout studied, fly ash was used to replace 30 percent by mass of cement. Three additives including bentonite, silica fume, and polypropylene fiber were used individually in the grout mixes to improve the properties of the grouts in different aspects. The flowability, bleeding, and setting time of freshly mixed grouts were determined; and the unconfined compressive strength, pore size distribution, and water permeability were determined for hardened grouts at various curing durations up to 120 days. Finally, the durability of cement-fly ash grouts was carefully examined in terms of the changes in their physical properties after different levels of exposure to sulfate attack and wet-dry cycles

Identifying improvement potentials in cement production with life cycle assessment.

Science.gov (United States)

Boesch, Michael Elias; Hellweg, Stefanie

2010-12-01

Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

Recycling Jorf Lasfar fly ash as an additive to cement

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Hamadi A

2012-09-01

Full Text Available Recycling fly ash is a good example of valorization of waste. It gives a solution the environmental problem by avoiding land filling, and reducing CO2 emission in the atmosphere. In this work we studied the physical-chemical characteristics of Jorf Lasfar fly ash. The parameters investigated were particle size, density, specific surface Blaine, chemical and mineralogical compositions. The techniques used are scanning electronic microscope (SEM, transmission electronic microscope (TEM, X-rays fluorescence (XRF, X-rays diffraction (XRD and atomic spectrometry emission coupled with inductive plasma ICP. We also conducted a study on the mechanical behavior of type CPJ45 cements produced from a combined grinding of clinker, limestone and gypsum. The substitution of a portion of the clinker by different percentages of fly ash was conducted. We noticed that the compression and bending resistances for these mixtures went through a maximum at 28 days with the addition of 7% (by mass of ash. This result showed that the mineral and chemical compositions of this ash conferred a Pozzoulanic power to the cement studied.

INFLUENCE OF SILICEOUS AND CALCAREOUS FLY-ASHES ON PROPERTIES OF CEMENT MORTARS

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Gabriela Monika Rutkowska

2016-09-01

Full Text Available Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. Construction and building industries have the greatest potential for reuse of waste. The article presents the results of investigations of cement mortars – tests of compressive and tensile strength after 28 and 56 days of curing – for normative mortars and mortars containing fly ashes – calcareous and siliceous ash – in their composition. To make the samples, the Portland cement CEM I 32,5 R, 42,5R and natural aggregate with graining of 0–2 mm were used. Concrete with siliceous and calcareous admixtures was made in six lots where the ash was added in the quantity of 2%, 5%, 10% of the cement mass or the 2%, 5%, 10% of cement was replaced by ashes. After the tests, it was stated that the siliceous fly-ash admixture increases the compressive and bending strength in comparison to the mortars with the calcareous ash admixtures.

Laboratory investigation of the performances of cement and fly ash modified asphalt concrete mixtures

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Suched Likitlersuang

2016-09-01

Full Text Available The influence of filler materials on volumetric and mechanical performances of asphalt concrete was investigated in this study. The AC60/70 asphalt binder incorporating with cement and fly ash as filler materials was mixed with limestone following the Marshall mix design method. The filler contents of cement and/or fly ash were varied. The non-filler asphalt concrete mixtures of the AC60/70 and the polymer modified asphalt were prepared for the purpose of comparison. The investigation programme includes the indirect tensile test, the resilient modulus test and the dynamic creep test. The tests are conducted under the humid temperate environments. All tests were then carried out under standard temperature (25 °C and high temperature (55 °C by using a controlled temperature chamber via the universal testing machine. The wet-conditioned samples were prepared to investigate the moisture susceptibility. Results show that cement and/or fly ash were beneficial in terms of improved strength, stiffness and stripping resistance of asphalt mixture. In addition, the combined use of cement and fly ash can enhance rutting resistance at wet and high temperature conditions. The results indicate that the strength, stiffness and moisture susceptibility performances of the asphalt concrete mixtures improved by filler are comparable to the performance of the polymer modified asphalt mixture. Keywords: Asphalt concrete, Filler, Resilient modulus, Dynamic creep test, Moisture susceptibility

Effect of Fly Ash and Silica Fume on the Mechanical Properties of Cement Paste at Different Stages of Hydration

Science.gov (United States)

2015-08-10

All materials were placed in a clean, labeled stainless steel mixing bowl and weighed to the nearest ten thousandth of a pound. The cement and fly...on the Mechanical Properties of Cement Paste at Different Stages of Hydration This thesis investigates the effect of fly ash and silica fume on... cement paste hydration. Percentages of each additive will replace the cement by volume to be studied at five ages. These percentages will be compared

Study of Compressive Strength of Concrete with Coal Power Plant Fly Ash as Partial Replacement of Cement and Fine Aggregate

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FAREED AHMED MEMON

2010-10-01

Full Text Available This research study comprises of concrete cubes made with Ordinary Portland Cement and with different configurations of fly ash by replacing cement and fine aggregate. To achieve the aim of this study, total 81 concrete cubes were cast. Among 81 cubes, 9 cubes were made with normal concrete, 36 cubes were made by replacing 25%, 50%, 75% and 100% of fine aggregate with fly ash and 36 cubes were made by replacing 10%, 25%, 50%, and 75% of cement with fly ash. The cubes were 6\\" x 6\\" in cross-section, and the mix design was aimed for 5000 psi. After proper curing of all 81 cubes, they were tested at 3, 7 and 28 days curing age. The cubes were tested in Forney Universal Testing Machine. By analyzing the test results of all the concrete cubes, the following main findings have been drawn. The compressive strength of concrete cubes made by replacing 100 % fine aggregate by fly ash was higher than the concrete cubes made with Ordinary Portland Cement at all 3, 7 and 28 days curing ages. On the other hand, the compressive strength of concrete cubes made by replacing 10 % and 25 % cement by fly ash was slightly lower than the concrete cubes made with Ordinary Portland Cement at all curing ages, whereas, the compressive strength of concrete cubes made by replacing 50 % and 75 % of cement by fly ash were quite lower than the concrete cubes made with Ordinary Portland Cement at all curing ages.

Diffusion of He in OPC paste and low-heat Portland cement paste containing fly-ash in contact with aqueous phase

International Nuclear Information System (INIS)

Sato, Fuminori; Miwata, Chikanori; Noda, Natsuko; Sato, Seichi; Kozaki, Tamotsu; Higashihara, Tomohiro; Hironaga, Michihiko; Kawanishi, Motoi

2008-01-01

As a part of gas migration studies in concrete package for nuclear waste surrounded by water-saturated rock, the helium diffusion in ordinary Portland cement paste (OPC) was studied using disk form specimen at various water-to-cement (w/c) ratios. The helium diffusion in low-heat Portland cement paste containing fly-ash (LPF) was also studied. Apparent diffusion coefficients of helium in OPC paste were ∼1 x 10 -10 m 2 s -1 at 0.4 w/c ratio, independent of increase of w/c ratio. It is likely that the materials formation such as C-S-H and CH in capillary pores in OPC plays an important role on the helium diffusion rather than porosity increase. Apparent diffusion coefficient of helium in LPF was two orders of magnitude smaller than that in OPC. It is quite possible that the addition of fly-ash contributes to the formation of hydration products which markedly enhance discontinuity of capillary pore. The results of the present study on the two kinds of cement pastes give us valuable information about alternatives to release gas from cement package. (author)

Fly ash aggregates. Vliegaskunstgrind

Energy Technology Data Exchange (ETDEWEB)

1983-03-01

A study has been carried out into artificial aggregates made from fly ash, 'fly ash aggregates'. Attention has been drawn to the production of fly ash aggregates in the Netherlands as a way to obviate the need of disposal of fly ash. Typical process steps for the manufacturing of fly ash aggregates are the agglomeration and the bonding of fly ash particles. Agglomeration techniques are subdivided into agitation and compaction, bonding methods into sintering, hydrothermal and 'cold' bonding. In sintering no bonding agent is used. The fly ash particles are more or less welded together. Sintering in general is performed at a temperature higher than 900 deg C. In hydrothermal processes lime reacts with fly ash to a crystalline hydrate at temperatures between 100 and 250 deg C at saturated steam pressure. As a lime source not only lime as such, but also portland cement can be used. Cold bonding processes rely on reaction of fly ash with lime or cement at temperatures between 0 and 100 deg C. The pozzolanic properties of fly ash are used. Where cement is applied, this bonding agent itself contributes also to the strength development of the artificial aggregate. Besides the use of lime and cement, several processes are known which make use of lime containing wastes such as spray dry absorption desulfurization residues or fluid bed coal combustion residues. (In Dutch)

Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements.

Science.gov (United States)

Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

2015-02-16

This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO₃ (48.5%), SiO₂ (21.1%), Al₂O₃ (13.8%), SO₃ (10.06%), Fe₂O₃ (2.25%) and others (4.29%). SA fly ash consists of Al₂O₃ (19.7%), SiO₂ (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al₂O₃ (15%), SiO₂ (25.4%), Zn (20.6%), SO₃ (10.9%), Fe₂O₃ (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7-14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements.

Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

Science.gov (United States)

Chao, L. C.; Kuo, C. P.

2018-01-01

High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

Using cement, lignite fly ash and baghouse filter waste for solidification of chromium electroplating treatment sludge

Directory of Open Access Journals (Sweden)

Wantawin, C.

2004-02-01

Full Text Available The objective of the study is to use baghouse filter waste as a binder mixed with cement and lignite fly ash to solidify sludge from chromium electroplating wastewater treatment. To save cost of solidification, reducing cement in binder and increasing sludge in the cube were focused on. Minimum percent cement in binder of 20 for solidification of chromium sludge was found when controlling lignite fly ash to baghouse filter waste at the ratio of 30:70, sludge to binder ratio of 0.5, water to mixer ratio of 0.3 and curing time of 7 days. Increase of sludge to binder ratio from 0.5 to 0.75 and 1 resulted in increase in the minimum percent cement in binder up to 30 percent in both ratios. With the minimum percent cement in binder, the calculated cement to sludge ratios for samples with sludge to binder ratios of 0.5, 0.75 and 1 were 0.4, 0.4 and 0.3 respectively. Leaching chromium and compressive strength of the samples with these ratios could achieve the solidified waste standard by the Ministry of Industry. For solidification of chromium sludge at sludge to binder ratio of 1, the lowest cost binder ratio of cement to lignite fly ash and baghouse filter waste in this study was 30:21:49. The cost of binder in this ratio was 718 baht per ton dry sludge.

Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

OpenAIRE

Goñi, S., Guerrero, A.

2006-01-01

[EN] The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C) fly ash belite cement (FABC-2-W) is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with...

The long term effect on cement mortar by admixture of spray drying absorption products

International Nuclear Information System (INIS)

Jeppesen, K.G.

1988-01-01

Preliminary investigations have shown that the substitutions of up to 10% fly ash (FA), with spray drying absorption products (SDA), in cement mortars (cement: 80% rapid portland cement (RPC), 10-20% FA, 0-10% SDA) results in low early strength of the same magnitude as in mortar with 80% RPC + 20% FA. Use of the modified instructions for preparation of mortar prisms containing SDA resulted in satisfactory early strengths. A series of mortar prisms with increasing content of SDA (x% RPC, (100-x)% SDA in cements; 0 80% cannot be stored wet. The effects on mortars of the individual constituents of the SDA-products are studied by XRD, development in strength and density. Fragments of 2 year old SDA containing cement mortars and SDA containing concrete from a parking place have been studied

The Stabilization of Weathered Dolerite Aggregates with Cement, Lime, and Lime Fly Ash for Pavement Construction

Directory of Open Access Journals (Sweden)

Felix N. Okonta

2014-01-01

Full Text Available An experimental program was performed on weathered dolerite specimens stabilized by adding varying percentages of cement (4, 8, 12, and 16 % and lime (6 and 12 % and a combination of lime and fly ash (6% lime + 12% Fly ash and 12% lime + 12% Fly ash % by dry weight of soil. The strength was examined under three different curing methods, namely, membrane curing (MBC, alternate moist-air curing (MAC, and water curing (WAC, by conducting unconfined compressive strength (UCS tests. Simple polynomial and linear functions (regression models were used to define the relationships between the variables investigated. Membrane curing (MBC gave results close enough to the water curing (WAC to indicate that it can be confidently used on the field during pavement construction. From the results obtained, for class B (interurban collector and major rural roads pavement construction, addition of 8% cement was recommended for road base construction with stabilized WDA. Also the addition of 12 + 12% Lime and Fly Ash was recommended for road subbase construction with stabilized WDA. Stabilized WDA against the prejudiced myths would perform satisfactorily for base and subbase construction in both heavily trafficked and low volume roads with economic quantities of cement, lime, and fly ash in South Africa.

The Effects of Design Strength, Fly Ash Content and Curing Method on Compressive Strength of High Volume Fly Ash Concrete: A Design of Experimental

OpenAIRE

Solikin Mochamad; Setiawan Budi

2017-01-01

High volume fly ash concrete becomes one of alternatives to produce green concrete as it uses waste material and significantly reduces the utilization of Portland cement in concrete production. Although using less cement, its compressive strength is comparable to ordinary Portland cement (hereafter OPC) and the its durability increases significantly. This paper reports investigation on the effect of design strength, fly ash content and curing method on compressive strength of High Volume Fly ...

Possibility of using waste tire rubber and fly ash with Portland cement as construction materials.

Science.gov (United States)

Yilmaz, Arin; Degirmenci, Nurhayat

2009-05-01

The growing amount of waste rubber produced from used tires has resulted in an environmental problem. Recycling waste tires has been widely studied for the last 20 years in applications such as asphalt pavement, waterproofing systems and membrane liners. The aim of this study is to evaluate the feasibility of utilizing fly ash and rubber waste with Portland cement as a composite material for masonry applications. Class C fly ash and waste automobile tires in three different sizes were used with Portland cement. Compressive and flexural strength, dry unit weight and water absorption tests were performed on the composite specimens containing waste tire rubber. The compressive strength decreased by increasing the rubber content while increased by increasing the fly ash content for all curing periods. This trend is slightly influenced by particle size. For flexural strength, the specimens with waste tire rubber showed higher values than the control mix probably due to the effect of rubber fibers. The dry unit weight of all specimens decreased with increasing rubber content, which can be explained by the low specific gravity of rubber particles. Water absorption decreased slightly with the increase in rubber particles size. These composite materials containing 10% Portland cement, 70% and 60% fly ash and 20% and 30% tire rubber particles have sufficient strength for masonry applications.

High Strength Lightweight Concrete Made with Ternary Mixtures of Cement-Fly Ash-Silica Fume and Scoria as Aggregate

OpenAIRE

YAŞAR, Ergül; ATIŞ, Cengiz Duran; KILIÇ, Alaettin

2014-01-01

This paper presents part of the results of an ongoing laboratory study carried out to design a structural lightweight high strength concrete (SLWHSC) made with and without ternary mixtures of cement-fly ash-silica fume. In the mixtures, lightweight basaltic-pumice (scoria) aggregate was used. A concrete mixture made with lightweight scoria, and another lightweight scoria concrete mixture incorporating 20% fly ash and 10% silica fume as a cement replacement, were prepared. Two normal...

The Effect of Sodium Hydroxide Molarity on Strength Development of Non-Cement Class C Fly Ash Geopolymer Mortar

Science.gov (United States)

Wardhono, A.

2018-01-01

The use of fly ash as cement replacement material can overcome the environmental issues, especially the global warming problem caused by the greenhouse effect. This is attributed to the CO2 gas produced during the cement manufacturing process, which 1 ton of cement is equivalent to 1 ton CO2. However, the major problem of fly ash is the requirement of activators to activate the polymer reactions. The most common activator used in non-cement or geopolymer material is the combination of sodium hydroxide (NaOH) and sodium silicate. This study aims to identify the effect of NaOH molarity as activator on strength development of non-cement class C fly ash geopolymer mortar. The molarity variations of NaOH were 6 Molar (M), 8M, 10M, 12M, 14M and 15M. The compressive strength test was performed at the age of 3, 7 and 28 days in accordance with ASTM standard, and the specimens were cured at room temperature. The results show that the highest compressive strength was achieved by geopolymer mortar with a molarity of 12M. It exhibits a higher strength to that normal mortar at 28 days. However, the use of NaOH molarity more than 12M tends to decrease the strength of non-cement geopolymer mortar specimens.

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-01-01

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability. PMID:28793518

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash.

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-08-21

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability.

Possibilities of utilizing power plant fly ashes

Directory of Open Access Journals (Sweden)

Mezencevová Andrea

2003-09-01

Full Text Available The burning of fossil fuels in industrial power stations plays a significant role in the production of thermal and electrical energy. Modern thermal power plants are producing large amounts of solid waste, mainly fly ashes. The disposal of power plant waste is a large environmental problem at the present time. In this paper, possibilities of utilization of power plant fly ashes in industry, especially in civil engineering, are presented. The fly ash is a heterogeneous material with various physical, chemical and mineralogical properties, depending on the mineralogical composition of burned coal and on the used combustion technology. The utilization of fly ashes is determined of their properties. The fineness, specific surface area, particle shape, density, hardness, freeze-thaw resistance, etc. are decisive. The building trade is a branch of industry, which employs fly ash in large quantities for several decades.The best utilization of fluid fly ashes is mainly in the production of cement and concrete, due to the excellent pozzolanic and cementitious properties of this waste. In the concrete processing, the fly ash is utilized as a replacement of the fine aggregate (fine filler or a partial replacement for cement (active admixture. In addition to economic and ecological benefits, the use of fly ash in concrete improves its workability and durability, increases compressive and flexural strength, reduces segregation, bleeding, shrinkage, heat evolution and permeability and enhances sulfate resistance of concrete.The aim of current research is to search for new technologies for the fly ash utilization. The very interesting are biotechnological methods to recovery useful components of fly ashes and unconventional methods of modification of fly ash properties such as hydrothermal zeolitization and mechanochemical modification of its properties. Mechanochemistry deals with physico - chemical transformations and chemical reactions of solids induced by

Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

Science.gov (United States)

Chen, Irvin Allen

Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

Assessment of the influence of fly ash additive on the tightness of concrete with furnace cement CEM IIIA 32,5N

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Anna Szcześniak

2017-12-01

Full Text Available The analysis of influence of fly ash additive to concrete on the basis of cement CEM IIIA 32,5 N on the tightness and strength was presented in the paper. Researches were carried out for three types of concrete made with the use of CEM IIIA 32,5N LH HSR NA cement. The basic recipe of concrete does not contain the additive of fly ash, while two other concretes contain the fly ash additive in an amount of 25% and 33% of the cement mass. Laboratory investigations of the concrete samples were carried out under conditions of long-term maturation in the range of the water tightness and the depth of water penetration in concrete, compressive strength and tensile strength of concrete at splitting. Keywords: concrete testing, furnace cement, fly ash additive, water tightness of concrete, strength of concrete

[Study on mercury re-emissions during fly ash utilization].

Science.gov (United States)

Meng, Yang; Wang, Shu-Xiao

2012-09-01

The amount of fly ash produced during coal combustion is around 400 million tons per year in China. About 65%-68% of fly ash is used in building material production, road construction, architecture and agriculture. Some of these utilization processes include high temperature procedures, which may lead to mercury re-emissions. In this study, experiments were designed to simulate the key process in cement production and steam-cured brick production. A temperature programmed desorption (TPD) method was used to study the mercury transformation in the major utilization processes. Mercury re-emission during the fly ash utilization in China was estimated based on the experimental results. It was found that mercury existed as HgCl2 (Hg2 Cl2), HgS and HgO in the fly ash. During the cement production process, more than 98% of the mercury in fly ash was re-emitted. In the steam-curing brick manufacturing process, the average mercury re-emission percentage was about 28%, which was dominated by the percentage of HgCl2 (Hg2 Cl2). It is estimated that the mercury re-emission during the fly ash utilization have increased from 4.07 t in 2002 to 9.18 t in 2008, of which cement industry contributes about 96.6%.

Development of high-performance blended cements

Science.gov (United States)

Wu, Zichao

2000-10-01

This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

Pore structure in blended cement pastes

DEFF Research Database (Denmark)

Canut, Mariana Moreira Cavalcanti

Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

Science.gov (United States)

Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

2008-06-15

Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.

Investigation on the Rheological Behavior of Fly Ash Cement Composites at Paste and Concrete Level

Science.gov (United States)

Thiyagarajan, Hemalatha; Mapa, Maitri; Kushwaha, Rakhi

2018-06-01

Towards developing sustainable concrete, nowadays, high volume replacement of cement with fly ash (FA) is more common. Though the replacement of fly ash at 20-30% is widely accepted due to its advantages at both fresh and hardened states, applicability and acceptability of high volume fly ash (HVFA) is not so popular due to some adverse effects on concrete properties. Nowadays to suit various applications, flowing concretes such as self compacting concrete is often used. In such cases, implications of usage of HVFA on fresh properties are required to be investigated. Further, when FA replacement is beyond 40% in cement, it results in the reduction of strength and in order to overcome this drawback, additions such as nano calcium carbonate (CC), lime sludge (LS), carbon nano tubes (CNT) etc. are often incorporated to HVFA concrete. Hence, in this study, firstly, the influence of replacement level of 20-80% FA on rheological property is studied for both cement and concrete. Secondly, the influence of additions such as LS, CC and CNT on rheological parameters are discussed. It is found that the increased FA content improved the flowability in paste as well as in concrete. In paste, the physical properties such as size and shape of fly ash is the reason for increased flowability whereas in concrete, the paste volume contributes dominantly for the flowability rather than the effect due to individual FA particle. Reduced density of FA increases the paste volume in FA concrete thus reducing the interparticle friction by completely coating the coarse aggregate.

The durability of concrete containing a high-level of fly ash or a ternary blend of supplementary cementing materials

Science.gov (United States)

Gilbert, Christine M.

The research for this study was conducted in two distinct phases as follows: Phase 1: The objective was to determine the effect of fly ash on the carbonation of concrete. The specimens made for this phase of the study were larger in size than those normally used in carbonation studies and were are meant to more accurately reflect real field conditions. The results from early age carbonation testing indicate that the larger size specimens do not have a measured depth of carbonation as great as that of the smaller specimens typically used in carbonation studies at the same age and under the same conditions. Phase 2: The objective was to evaluate the performance of ternary concrete mixes containing a ternary cement blend consisting of Portland cement, slag and Type C fly ash. It was found that concrete mixtures containing the fly ash with the lower calcium (CaO) content (in binary or ternary blends) provided superior durability performance and resistance to ASR compared to that of the fly ash with the higher CaO content. Ternary blends (regardless of the CaO content of the fly ash) provided better overall durability performance than binary blends of cementing materials or the control.

Biofuel Combustion Fly Ash Influence on the Properties of Concrete

Directory of Open Access Journals (Sweden)

Aurelijus Daugėla

2016-02-01

Full Text Available Cement as the binding agent in the production of concrete can be replaced with active mineral admixtures. Biofuel combustion fly ash is one of such admixtures. Materials used for the study: Portland cement CEM I 42.5 R, sand of 0/4 fraction, gravel of 4/16 fraction, biofuel fly ash, superplasticizer, water. Six compositions of concrete were designed by replacing 0%, 5%, 10%, 15% 20%, and 25% of cement with biofuel fly ash. The article analyses the effect of biofuel fly ash content on the properties of concrete. The tests revealed that the increase of biofuel fly ash content up to 20% increases concrete density and compressive strength after 7 and 28 days of curing and decreases water absorption, with corrected water content by using plasticizing admixture. It was found that concrete where 20% of cement is replaced by biofuel ash has higher frost resistance.

Impedance Spectroscopy Study of the Effect of Environmental Conditions on the Microstructure Development of Sustainable Fly Ash Cement Mortars.

Science.gov (United States)

Ortega, José Marcos; Sánchez, Isidro; Climent, Miguel Ángel

2017-09-25

Today, the characterisation of the microstructure of cement-based materials using non-destructive techniques has become an important topic of study, and among them, the impedance spectroscopy has recently experienced great progress. In this research, mortars with two different contents of fly ash were exposed to four different constant temperature and relative humidity environments during a 180-day period. The evolution of their microstructure was studied using impedance spectroscopy, whose results were contrasted with mercury intrusion porosimetry. The hardening environment has an influence on the microstructure of fly ash cement mortars. On one hand, the impedance resistances R₁ and R₂ are more influenced by the drying of the materials than by microstructure development, so they are not suitable for following the evolution of the porous network under non-optimum conditions. On the other hand, the impedance spectroscopy capacitances C₁ and C₂ allow studying the microstructure development of fly ash cement mortars exposed to those conditions, and their results are in accordance with mercury intrusion porosimetry ones. Finally, it has been observed that the combined analysis of the abovementioned capacitances could be very useful for studying shrinkage processes in cement-based materials kept in low relative humidity environments.

Using Cementitious Materials Such as Fly Ash to Replace a Part of Cement in Producing High Strength Concrete in Hot Weather

Science.gov (United States)

Turuallo, Gidion; Mallisa, Harun

2018-03-01

The use of waste materials in concrete gave many advantages to prove the properties of concrete such as its workability, strength and durability; as well to support sustaianable development programs. Fly ash was a waste material produced from coal combustion. This research was conducted to find out the effect of fly ash as a part replacement of cement to produce high strength concrete. The fly ash, which was used in this research, was taken from PLTU Mpanau Palu, Central Sulawesi. The water-binder ratio used in this research was 0.3 selected from trial mixes done before. The results of this research showed that the strength of fly ash concretes were higher than concrete with PCC only. The replacement of cement with fly ash concrete could be up to 20% to produce high strength concrete.

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

International Nuclear Information System (INIS)

Aubert, J.E.; Husson, B.; Sarramone, N.

2006-01-01

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

Energy Technology Data Exchange (ETDEWEB)

Aubert, J.E. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)]. E-mail: aubert@insa-toulouse.fr; Husson, B. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France); Sarramone, N. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)

2006-08-25

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at

Assessment of hardened characteristics of raw fly ash blended self-compacting concrete

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B. Mahalingam

2016-09-01

Full Text Available Fly ash is widely used as a supplementary cementitious material in concrete. Due to the implementation of new thermal power plants as a consequence of electricity demand, generation of fly ash is noticeably increased. In addition to pozzolana blended cement production, it is very imperative to use raw fly ash in concrete. Earlier research studies investigated the performance of processed fly ash in blended cement production as well as in concrete. In general, ground fly ash is used in blended cement production. A comprehensive study on the performance evaluation of raw fly ash in self-compacting concrete is not available in the existing literature. Moreover, utilization of raw fly ash in special concrete such as self-compacting concrete is essential to comprehend the performance of raw fly ash blended concrete compared to ordinary Portland concrete. Additionally, it will help to achieve maximum utilization of raw fly ash as a supplementary cementitious material rather than disposal as a waste, which eventually leads to several environmental issues. In the study, raw fly ash was collected and is directly used in development of self-compacting concrete. Two mixes were cast and hardened characteristics of blended concrete were investigated. Results from the study showed comparable performance with control concrete. Furthermore, significant reduction in chloride permeability was observed for raw fly ash blended concrete.

Sulfate resistance evaluation of the cement with fly ash (using the Koch & Steinegger method

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Irassar, Edgardo F.

1988-12-01

Full Text Available The increase of active mineral admixtures consumption in contemporaneous cementiceous materials has stablished revision of some test methods. In the evaluation of blended cement durability, many accelerated tests of large application in portland cements become unvalid, because they don't allow to value the improvements produced by pozzolan materials. Koch-Steinegger Method appears as the most appropiate to evaluate sulfate resistance of cement with active mineral admixtures. In this paper are presented the results obtained with this test in the evaluation of an ordinary portland cement (CPN and one resisting sulfates (CPARS, with low calcium fly ash addition. Fly ash is incorporated with three fineness (280, 420 and 480 m²/Kg Blaine. The results show that this addition improves sulfate resistance of CPN and in minor way of ARS cement. Fly ash influences evolution of mechanical strength in water and chemical resistance at first ages.

El aumento del consumo de las adiciones minerales activas en los materiales cementíceos contemporáneos ha determinado la revisión de algunos métodos de ensayo utilizados para determinar sus propiedades. En la evaluación de la durabilidad de los cementos compuestos, muchos ensayos de corta duración (de gran aplicación en cementos portland dejan de tener validez, pues no permiten evaluar las mejoras que producen los materiales puzolánicos. El método propuesto por KOCH & STEINEGGER (1960 aparece como uno de los más apropiados para determinar el comportamiento de cementos con adiciones minerales activas frente al ataque de sulfatos. En este trabajo se presentan los resultados alcanzados con ente ensayo en la determinación del comportamiento de un cemento portland normal (CRN y uno resistente a los sulfatos (CPARS, adicionados con ceniza volante de bajo contenido en óxido de calcio. La ceniza se incorpora con tres finuras (280, 420 y 480 m²/kg —Blaine—. Estos

Leaching behavior of harmful components from cement solidities of fluidized-bed coal ash

Energy Technology Data Exchange (ETDEWEB)

Baba, T.; Fukuoka, H.; Shigemoto, N. [Fuji Clean Co., Kagawa (Japan)

2008-07-15

Solidifies of fluidized-bed fly ash with slag cement were prepared by hydrothermal treatment after adding gypsum, Na3PO{sub 4}, or Al2(SO{sub 4}){sub 3}. XRD analysis of the solidifies was performed and leaching behavior of Pb and F from the solidities was investigated. The fly ash-cement and fly ash-cement-gypsum solidifies showed rather high leaching concentration of F and Pb. The F leaching was explained by solubility products of a Ca(OH){sub 2} CaF2 system. The Pb leaching concentrations roughly agreed with the theoretical curve for hydroxo complexes of Pb, showing a strong dependence on pH. Addition of Na3PO{sub 4} and Al2(SO{sub 4}){sub 3}, to cement solidities gave katoite and aluminium phosphate, and ettringite, respectively, and these solidities showed lower leaching concentrations of F and Pb than the fly ash-cement and fly ash-cement-gypsum solidifies. Capture of F and Pb in crystalline components such as ettringite probably accounts for such leaching suppression.

EFFECTS OF MINERAL ADMIXTURE ON THE CARBONIC ACID LEACHING RESISTANCE OF CEMENT-BASED MATERIALS

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Yun Dong

2017-07-01

Full Text Available In order to reveal the degradation process and deterioration mechanism of cement-based materials, this paper analyzes the effects of carbonic acid leaching on the mechanical strength of mortars, as well as relative mass loss, microstructure, and composition of various cement pastes. The results indicate that cement pastes containing less than 20 % fly ash have higher carbonic acid leaching resistance than cement pastes without fly ash. However, after carbonic acid leaching, the compressive strength of the samples with fly ash is lower than that of the cement pastes without fly ash. The leaching resistance is good for samples cured at an early age before leaching. Carbonic acid leaching proceeds from the paste surface to the interior. The incorporation of an appropriate amount of slag powder helps to increase the density of the paste. Due to the pozzolanic activity of fly ash at late-stage leaching, a mixture of fly ash (≤ 20 % and slag powder (≤ 20 % effectively improves carbonic acid leaching resistance. The products of early-stage leaching were mainly CaCO₃ and small amounts of SiO₂ and Fe₂O₃. The C-S-H phase at the paste surface suffered serious damage after long periods of leaching, and the main products of leaching were SiO₂ and Fe₂O₃.

Performance of Cement Containing Laterite as Supplementary Cementing Material

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Abbas Bukhari, Z. S.

2013-03-01

Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

Efficiency of fly ash belite cement and zeolite matrices for immobilizing cesium

International Nuclear Information System (INIS)

Goni, S.; Guerrero, A.; Lorenzo, M.P.

2006-01-01

The efficiency of innovative matrices for immobilizing cesium is presented in this work. The matrix formulation included the use of fly ash belite cement (FABC-2-W) and gismondine-type Na-P1 zeolite, both of which are synthesized from fly ash of coal combustion. The efficiency for immobilizing cesium is evaluated from the leaching test ANSI/ANS 16.1-1986 at the temperature of 40 deg. C, from which the apparent diffusion coefficient of cesium is obtained. Matrices with 100% of FABC-2-W are used as a reference. The integrity of matrices is evaluated by porosity and pore-size distribution from mercury intrusion porosimetry, X-ray diffraction and nitrogen adsorption analyses. Both matrices can be classified as good solidify systems for cesium, specially the FABC-2-W/zeolite matrix in which the replacement of 50% of belite cement by the gismondine-type Na-P1 zeolite caused a decrease of two orders of magnitude of cesium mean Effective Diffusion Coefficient (D e ) (2.8e-09 cm 2 /s versus 2.2e-07 cm 2 /s, for FABC-2-W/zeolite and FABC-2-W matrices, respectively)

Non-destructive analysis of chlorine in fly ash cement concrete

International Nuclear Information System (INIS)

Naqvi, A.A.; Garwan, M.A.; Nagadi, M.M.; Maslehuddin, M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman

2009-01-01

Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022±0.007 and 0.038±0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

Non-destructive analysis of chlorine in fly ash cement concrete

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2009-08-11

Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022{+-}0.007 and 0.038{+-}0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

Field and lab evaluation of the use of lime fly ash to replace soil cement as a base course : final report.

Science.gov (United States)

1997-09-01

This study evaluates the performance of lime/fly ash stabilized base as an alternative to soil cement stabilized base for flexible pavement systems on reconstructed highways in Louisiana. Louisiana has historically used soil cement for most flexible ...

Assessment of aggregates- cement paste border in concretes containing silica fume and fly ash

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Ali Sademomtazi

2017-12-01

Full Text Available The bond between aggregate and cement paste, called the interfacial transition zone (ITZ is an important parameter that effect on the mechanical properties and durability of concrete. Transition zone microstructure and porosity (pores of cement paste or concrete are affected by the type and properties of materials used which evaluated in this research. On the other hand, the use of efficient, low-cost and reliable method is particularly important for evaluating of concrete performance against the chloride ion penetration and its relationships with transition zone as a suitable index to assess the durability. So far, various methods to approach the electrical Indices are presented. In this research, the effect of pozzolanic materials fly ash (10%, 20% and 30% and silica fume (5% and 10% as substitute of cement by weight in binary and ternary mixtures on the fresh and hardened concrete properties were investigated. To determine mechanical properties, the compressive strength, splitting tensile strength and modulus of elasticity tests were performed. Also, water penetration depth, porosity, water sorptivity, specific electrical resistivity, rapid chloride penetration test (RCPT and rapid chloride migration test (RCMT tests were applied to evaluate concrete durability. To examine the border of aggregate and cement paste morphology of concrete specimens, scanning electron microscope images (SEM was used. The fresh concrete results showed that the presence of silica fume in binary and ternary mixtures reduced workability and air content but fly ash increased them. Adding silica fume to mixtures of containing flay ash while increasing mechanical strength reduced the porosity and pores to 18%. The presence of pozzolanic materials in addition to increasing bond quality and uniformity of aggregate-cement matrix border a considerably positive effect on the transport properties of concrete.

Research of cement mixtures with additions of industrial by-products

Science.gov (United States)

Papesch, R.; Klus, L.; Svoboda, J.; Zajac, R.

2017-10-01

The main goal of the article is the comparison of the possible use of secondary energy products. Used fly ashes, respectively steel dusts in cement mixes derive from production in Moravian-Silesian Region. The research focused on their influence on the chemical and physico-mechanical characteristics of the fresh and solid mixture. The aim was to find suitable formulations for grouting works, highway construction possibly rehabilitation of underground cavities created by mining activities. The introduction is mentioned the history of waste utilization up to current use as a product and the overall state of the problem. The conclusion is an evaluation of possible use in practice, including recommendations to carry out further tests.

Greenlandic Waste Incineration Fly And Bottom Ash As Secondary Resource In Mortar

DEFF Research Database (Denmark)

Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.; Jensen, Pernille Erland

2016-01-01

Today, 900 tons incineration fly ash is shipped abroad annually from Greenland for deposits, whereas the 6,000 tons incineration bottom ash is deposited locally. These incineration ashes could be valuable in concrete production, where the cement has to be shipped to Greenland. For this purpose...... and cement with fly ash. Based on the compressive strength tests, it is found that using Greenlandic incineration ashes in mortar as 5% cement replacement could consume all ash instead of disposals, and could thus turn the ashes into a local resource and simultaneously reduce the import of cement....

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

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Beltagui H.

2018-01-01

Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

Composites Based on Fly Ash and Clay

International Nuclear Information System (INIS)

Fidancevska, E.; Jovanov, V.; Angusheva, B.; Srebrenkoska, V.

2014-01-01

Fly ash is a waste generated from the coal combustion during the production of electricity in the thermal power plants. It presents industrial by-product containing Technologically Enhanced Natural Occurring Radioactive Materials (TENORM) with the great potential for valorisation. Fly ash is successfully utilized in cement and concrete industry, also in ceramics industry as component for manufacturing bricks and tiles, and recently there are many investigations for production of glass-ceramics from fly ash. Although the utilization of fly ash in construction and civil engineering is dominant, the development of new alternative application for its further exploitation into new products is needed. This work presents the possibility for fly ash utilization for fabricating dense composites based on clay and fly ash with the potential to be used in construction industry

CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

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Nediljka Gaurina-Međimurec

1994-12-01

Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

Developing Low-Clinker Ternary Blends for Indian Cement Industry

Science.gov (United States)

Pal, Aritra

2018-05-01

In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

Study of Experiment on Rock-like Material Consist of fly-ash, Cement and Mortar

Science.gov (United States)

Nan, Qin; Hongwei, Wang; Yongyan, Wang

2018-03-01

Study the uniaxial compression test of rock-like material consist of coal ash, cement and mortar by changing the sand cement ratio, replace of fine coal, grain diameter, water-binder ratio and height-diameter ratio. We get the law of four factors above to rock-like material’s uniaxial compression characteristics and the quantitative relation. The effect law can be sum up as below: sample’s uniaxial compressive strength and elasticity modulus tend to decrease with the increase of sand cement ratio, replace of fine coal and water-binder ratio, and it satisfies with power function relation. With high ratio increases gradually, the uniaxial compressive strength and elastic modulus is lower, and presents the inverse function curve; Specimen tensile strength decreases gradually with the increase of fly ash. By contrast, uniaxial compression failure phenomenon is consistent with the real rock common failure pattern.

Hydration studies of calcium sulfoaluminate cements blended with fly ash

Energy Technology Data Exchange (ETDEWEB)

García-Maté, M.; De la Torre, A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); León-Reina, L. [Servicios Centrales de Apoyo a la Investigación, Universidad de Málaga, 29071 Málaga (Spain); Aranda, M.A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); CELLS-Alba synchrotron, Carretera BP 1413, Km. 3.3, E-08290 Cerdanyola, Barcelona (Spain); Santacruz, I., E-mail: isantacruz@uma.es [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain)

2013-12-15

The main objective of this work is to study the hydration and properties of calcium sulfoaluminate cement pastes blended with fly ash (FA) and the corresponding mortars at different hydration ages. Laboratory X-ray powder diffraction, rheological studies, thermal analysis, porosimetry and compressive strength measurements were performed. The analysis of the diffraction data by Rietveld method allowed quantifying crystalline phases and overall amorphous contents. The studied parameters were: i) FA content, 0, 15 and 30 wt.%; and ii) water addition, water-to-CSA mass ratio (w/CSA = 0.50 and 0.65), and water-to-binder mass ratio (w/b = 0.50). Finally, compressive strengths after 6 months of 0 and 15 wt.% FA [w/CSA = 0.50] mortars were similar: 73 ± 2 and 72 ± 3 MPa, respectively. This is justified by the filler effect of the FA as no strong evidences of reactivity of FA with CSA were observed. These results support the partial substitution of CSA cements with FA with the economic and environmental benefits.

Utilization of mine tailings as partial cement replacement

DEFF Research Database (Denmark)

Sigvardsen, Nina Marie; Nielsen, M.R.; Ottosen, Lisbeth M.

2017-01-01

Depositing mine tailings entail major economic costs and negative environmental impacts. Thus finding an alternative to depositing is of interest. This study focused on the use of mine tailings as partial cement replacement, thereby preventing depositing the mine tailings. At the same time......, such use would reduce the CO2 emission related to the production of cement. Mine tailings from two different mines Zinkgruvan (Sweden) and Nalunaq (Greenland) were both tested as 5 and 10 % cement replacement. All mortar specimens with mine tailings had lower compressive strength compared to a reference...... compared to a specimen containing a 10 % replacement of cement with coal fly ash, commonly used in Denmark. The compressive strength of specimens containing mine tailings exceeded the compressive strength of the specimen containing coal fly ash, indicating further the amorphous content of volcanic decent...

Alternative Fuels in Cement Production

DEFF Research Database (Denmark)

Larsen, Morten Boberg

The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

OpenAIRE

Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

2018-01-01

Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

Directory of Open Access Journals (Sweden)

William PRINCE

2007-01-01

Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

Natural radioactivity and human exposure by raw materials and end product from cement industry used as building materials

International Nuclear Information System (INIS)

Stojanovska, Z.; Nedelkovski, D.; Ristova, M.

2010-01-01

During the manufacturing process in the cement industry, raw materials of different levels of natural radioactivity are utilized. In this study we present the radiological impact of cements as a building material and the different raw materials used in their manufacture. A total of 218 samples of raw materials and their end product cements were collected from the cement industry of Macedonia (The Former Yugoslav Republic) during the period 2005-2007. The specific activities, evaluated by gamma spectrometry analysis, showed the highest mean specific activity in fly ash ( 226 Ra, 107 ± 45 Bq kg -1 ; 232 Th, 109 ± 30 Bq kg -1 ; 40 K, 685 ± 171 Bq kg -1 ), which is used as a raw material. However, the final cement product usually has relatively lower activity compared with the activity of the raw material and the mean specific activity of the final cement products were lower ( 226 Ra, 42 ± 10 Bq kg -1 ; 232 Th, 28 ± 6 Bq kg -1 ; 40 K, 264 ± 50 Bq kg -1 ). The radium equivalent activity and the hazard index were calculated for each sample to assess the radiation hazard. The mean annual effective dose originating from the cements was found to be 111 ± 22 μSv y -1 , which is below the recommended EC limit of 300 μSv y -1 .

Effect of Tartaric Acid on Hydration of a Sodium-Metasilicate-Activated Blend of Calcium Aluminate Cement and Fly Ash F

Directory of Open Access Journals (Sweden)

Tatiana Pyatina

2016-05-01

Full Text Available An alkali-activated blend of aluminum cement and class F fly ash is an attractive solution for geothermal wells where cement is exposed to significant thermal shocks and aggressive environments. Set-control additives enable the safe cement placement in a well but may compromise its mechanical properties. This work evaluates the effect of a tartaric-acid set retarder on phase composition, microstructure, and strength development of a sodium-metasilicate-activated calcium aluminate/fly ash class F blend after curing at 85 °C, 200 °C or 300 °C. The hardened materials were characterized with X-ray diffraction, thermogravimetric analysis, X-ray computed tomography, and combined scanning electron microscopy/energy-dispersive X-ray spectroscopy and tested for mechanical strength. With increasing temperature, a higher number of phase transitions in non-retarded specimens was found as a result of fast cement hydration. The differences in the phase compositions were also attributed to tartaric acid interactions with metal ions released by the blend in retarded samples. The retarded samples showed higher total porosity but reduced percentage of large pores (above 500 µm and greater compressive strength after 300 °C curing. Mechanical properties of the set cements were not compromised by the retarder.

Effect of Tartaric Acid on Hydration of a Sodium-Metasilicate-Activated Blend of Calcium Aluminate Cement and Fly Ash F.

Science.gov (United States)

Pyatina, Tatiana; Sugama, Toshifumi; Moon, Juhyuk; James, Simon

2016-05-27

An alkali-activated blend of aluminum cement and class F fly ash is an attractive solution for geothermal wells where cement is exposed to significant thermal shocks and aggressive environments. Set-control additives enable the safe cement placement in a well but may compromise its mechanical properties. This work evaluates the effect of a tartaric-acid set retarder on phase composition, microstructure, and strength development of a sodium-metasilicate-activated calcium aluminate/fly ash class F blend after curing at 85 °C, 200 °C or 300 °C. The hardened materials were characterized with X-ray diffraction, thermogravimetric analysis, X-ray computed tomography, and combined scanning electron microscopy/energy-dispersive X-ray spectroscopy and tested for mechanical strength. With increasing temperature, a higher number of phase transitions in non-retarded specimens was found as a result of fast cement hydration. The differences in the phase compositions were also attributed to tartaric acid interactions with metal ions released by the blend in retarded samples. The retarded samples showed higher total porosity but reduced percentage of large pores (above 500 µm) and greater compressive strength after 300 °C curing. Mechanical properties of the set cements were not compromised by the retarder.

Characterization and environmental evaluation of Atikokan coal fly ash for environmental applications

Energy Technology Data Exchange (ETDEWEB)

Yeheyis, M.B.; Shang, J.Q.; Yanful, E.K. [Western Ontario Univ., London, ON (Canada). Dept. of Civil and Environmental Engineering

2008-09-15

Coal fly ash from thermal power generating stations has become a valuable byproduct in various commercial and environmental applications due to its cementitious, alkaline, and pozzolanic properties. It is used as a raw material in cement production, and also as a replacement for cement in concrete production. This study provided physical, chemical, and mineralogical characterizations of fresh and landfilled coal fly ash from a thermal generation station in Ontario. Fly ash behaviour under various environmental conditions was examined. Tests were conducted to characterize fly ash acid neutralization capacity and heavy metal sorption capacity. The study showed that fresh and landfilled fly ash samples showed significant variations in morphology, mineralogy, and chemical composition. X-ray diffraction studies demonstrated that weathering of the fly ash caused the formation of secondary minerals. The study also showed that the heavy metals from both fresh and landfilled fly ash samples were below leachate criteria set by the provincial government. It was concluded that both fresh and landfilled fly ash are suitable for various environmental and engineering applications. 55 refs., 5 tabs., 11 figs.

High volume fly ash RCC for dams - I : mixture optimization and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Jacobsen, S. [PEAB Construction Co., Oslo (Norway); Lahus, O. [Norwegian Building Research Inst., Oslo (Norway)

2001-07-01

Roller compacted concretes (RCC) were developed for the Norwegian Skjerka hydropower project. RCCs were developed to have a high-volume fly ash content to address environmental issues, including the reduction of carbon dioxide emissions associated with dam construction. They also makes good use of waste product and conserve natural resources. This study examined a series of mixtures to determine the appropriateness of using RCC as a competing alternative to the traditional rock fill dam proposed for the Skjerka hydropower project. The main advantage of RCC is speed, allowing a relatively large dam to be constructed in just one summer season, saving financial costs and providing early return on the investment. In addition, fly ash can be used in the structure, using clean and renewable energy. Several procedures to proportion RCC mixtures were proposed, including the optimal paste volume method which is based on the assumption that an optimal RCC should have just enough paste to fill the space between particles when the granular skeleton has reached its maximum density under compaction. With this assumption, RCC tests began in 1998 in the laboratories of the Norwegian Building Research Institute. An ordinary portland cement was used and combined with ordinary low lime fly ash. Both coarse and fine aggregate were used. The tests determined the optimum paste-mortar ratio, the content of coarse aggregates and the production of specimens for test on hardened and fresh concrete. The study showed that the compressive strength of RCC increased with increasing cement/(cement + fly ash) ratio. The permeability coefficient decreased with increasing cement-content and increasing cement/(cement + fly ash) ratio due to the slow pozzolanic reaction of fly ash making a more open pore structure. It was concluded that an optimized mixture can result in a high performance RCC in terms of fresh and hardened concrete properties. 15 refs., 5 tabs., 11 figs.

Energetically Modified Cement (EMC) - Performance Mechanism

Energy Technology Data Exchange (ETDEWEB)

Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

2003-03-01

Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

Quality characteristics of Greek fly ashes and potential uses

Energy Technology Data Exchange (ETDEWEB)

Skodras, G.; Grammelis, P.; Kakaras, E. [Institute for Solid Fuels Technology and Applications, Ptolemais (Greece); Karangelos, D.; Anagnostakis, M.; Hinis, E. [Nuclear Engineering Section, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)

2007-01-15

The main characteristics of fly ash from Greek coal-fired boilers are presented in this paper in relation to its exploitation potential. Both fuel and fly ash samples were collected and analyzed according to the ASTM Standards. Apart from the typical analyses (proximate, ultimate, ash analysis and calorific value), an ICP-AES spectrometer was used for the analysis of heavy metals in the ash. Experimental measurements in order to determine the radioactivity content of raw fuel and the fly ash were carried out as well. A representative fly ash sample from Ptolemais power plant was evaluated and tested as filler in Self-Compacting Concrete (SCC). Ashes from the Greek brown coal are classified in type C, most of the fly ash being produced in Ptolemais of Northern Greece, while the rest in Megalopolis. Ptolemais fly ash is rich in calcium compounds, while Megalopolis fly ash contains more pyrite. Increased heavy metal concentrations are observed in the fly ash samples of Greek coal. Greek fly ash appears to have not only pozzolanic but also hydraulic behaviour. Furthermore, Greek fly ash, depending on its origin, may have relatively high natural radioactivity content, reaching in the case of Megalopolis fly ash 1 kBq kg{sup -1} of {sup 226}Ra. The laboratory results showed that fly ashes can be a competitive substitute to conventional limestone filler material in SCC. Fly ash is mostly used in Greece in cement industry replacing cement clinker and aiming to the production of special types of Portland cements. However, a more aggressive utilisation strategy should be developed, since low quantities of the total produced fly ash are currently further utilised. (author)

Formulating a low-alkalinity cement for radioactive waste repositories

Energy Technology Data Exchange (ETDEWEB)

Coumes, C. Cau Dit; Courtois, S.; Leclercq, S.; Bourbon, X

2004-07-01

A multi-annual research program has been launched in January 2003 by CEA, EDF and ANDRA in order to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Four types of bindings have been investigated: binary blends of Portland cement and silica fume or metakaolin, as well as ternary blends of Portland cement, fly ash and silica fume or metakaolin. Promising results have been obtained with a mixture comprising 37.5% Portland cement, 32.5% silica fume, and 30% fly ash: pH of water in equilibrium with fully hydrated cement is below 11. Moreover, silica fume compensates for the low reactivity of fly ash, while fly ash allows to reduce water demand, heat release, and dimensional variations of cement pastes and mortars. (authors)

Formulating a low-alkalinity cement for radioactive waste repositories

International Nuclear Information System (INIS)

Coumes, C. Cau Dit; Courtois, S.; Leclercq, S.; Bourbon, X.

2004-01-01

A multi-annual research program has been launched in January 2003 by CEA, EDF and ANDRA in order to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Four types of bindings have been investigated: binary blends of Portland cement and silica fume or metakaolin, as well as ternary blends of Portland cement, fly ash and silica fume or metakaolin. Promising results have been obtained with a mixture comprising 37.5% Portland cement, 32.5% silica fume, and 30% fly ash: pH of water in equilibrium with fully hydrated cement is below 11. Moreover, silica fume compensates for the low reactivity of fly ash, while fly ash allows to reduce water demand, heat release, and dimensional variations of cement pastes and mortars. (authors)

Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

International Nuclear Information System (INIS)

Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

2015-01-01

This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

Leaching of saltstones containing fly ash

International Nuclear Information System (INIS)

Barnes, M.W.; Roy, D.M.; Langton, C.A.

1985-01-01

Two types of fly ash were incorporated in saltstones designed for potential encapsulation of Savannah River Plant low level defense waste. These fly ashes have some cementitious properties while at the same time their presence in substitution for cement slows early hydration. Class C fly ash has a high calcium content and is considered cementitious; Class F fly ash has a low calcium content and is not classified as cementitious. Leach tests were performed and physical properties were measured for saltstones containing each class, to see the differences in the effect of the fly ashes. The four waste ions nitrate, nitrite, sodium and sulfate were shown to leach by diffusion. Effective diffusivities were determined for these ions. Data for nitrate, the most important species from the environmental point of view, are shown in Table A. Saltstones made with Class C fly ash have substantially lower leach rates than those made with Class F fly ash. The leach rates, and therefore the square roots of the effective diffusivities, have been found to be proportional to the pore surface area per unit volume (or the ratio of pore volume to pore radius), to the fraction of waste containing solution, and to the inverse of the fraction of calcium in the saltstone. Rates and diffusivities are not proportional to the water to cement ratio, because this number depends on whether the fly ash is counted as cementitious, as in Class C cement, or not cementitious, as in Class F cement. In fact the relatively small amount of calcium in Class F cement contributes to the cementitious properties overall, though not so much as Class C cement. 4 refs., 2 figs., 6 tabs

The Effects of Design Strength, Fly Ash Content and Curing Method on Compressive Strength of High Volume Fly Ash Concrete: A Design of Experimental

Directory of Open Access Journals (Sweden)

Solikin Mochamad

2017-01-01

Full Text Available High volume fly ash concrete becomes one of alternatives to produce green concrete as it uses waste material and significantly reduces the utilization of Portland cement in concrete production. Although using less cement, its compressive strength is comparable to ordinary Portland cement (hereafter OPC and the its durability increases significantly. This paper reports investigation on the effect of design strength, fly ash content and curing method on compressive strength of High Volume Fly Ash Concrete. The experiment and data analysis were prepared using minitab, a statistic software for design of experimental. The specimens were concrete cylinder with diameter of 15 cm and height of 30 cm, tested for its compressive strength at 56 days. The result of the research demonstrates that high volume fly ash concrete can produce comparable compressive strength which meets the strength of OPC design strength especially for high strength concrete. In addition, the best mix proportion to achieve the design strength is the combination of high strength concrete and 50% content of fly ash. Moreover, the use of spraying method for curing method of concrete on site is still recommended as it would not significantly reduce the compressive strength result.

Inorganic contaminants attenuation in acid mine drainage by fly ash and fly ash-ordinary Portland cement (OPC) blends : column experiments

International Nuclear Information System (INIS)

Gitari, W.M.; Petrik, L.F.; Etchebers, O.; Key, D.L.; Okujeni, C.

2010-01-01

The infiltration of acid mine drainage (AMD) material into mine voids is one of the environmental impacts of underground coal mining. In this study, the mitigation of AMD in a mine void was simulated in laboratory conditions. Various mixtures of fly ash, solid residues, and Portland cement were added to packed columns over a 6-month period. The fly ash additions generated near-neutral to alkaline pH levels, which in turn induced precipitation, co-precipitation, and adsorption contaminant attenuation mechanisms. A modelling study demonstrated that the precipitation of ferrihydrite, Al-hydroxides, Al-oxyhydroxysulphates, gypsum, ettringite, manganite, and rhodochrosite lowered contaminant levels. Results of the study indicated that the pH regime and acidity level of the AMD strongly influenced both the leaching of the toxic trace elements as well as the attenuation of the AMD. 3 refs., 2 figs.

Study of radon exhalation and emanation rates from fly ash samples

International Nuclear Information System (INIS)

Raj Kumari; Jain, Ravinder; Kant, Krishan; Gupta, Nitin; Garg, Maneesha; Yadav, Mani Kant

2013-01-01

Fly ash, a by-product of burnt coal is technologically important material being used for manufacturing of bricks, sheets, cement, land filling etc. The increased interest in measuring radon exhalation and emanation rates in fly ash samples is due to its health hazards and environmental pollution and the same have been measured to assess the radiological impact of radon emanated from fly ash disposal sites. Samples of fly ash from different thermal power stations in northern India and National Council for Cement and Building Materials (NCB) were collected and analysed for the measurements. For the measurement, alpha sensitive LR-115 type II plastic track detectors were used. Gamma spectrometry and can technique was used for the measurements. The experimental data show that fly ash samples emanate radon in significant amount and this consequently, may result in increased radon levels in dwellings built by using fly ash bricks and excessive radiation exposure to workers residing in the surroundings of fly ash dumping sites. (author)

Quantitative measurements of fly ash, slag, and cement in limestone-based blends by Fourier transform infrared-attenuated total reflectance method

International Nuclear Information System (INIS)

Rebagay, T.V.; Dodd, D.A.; Claghorn, R.D.; Voogd, J.A.

1991-02-01

The disposal of the low-level radioactive liquids involves mixing the liquid waste with pozzolanic blend to form grout. Since the long-term performance of the grout depends on the composition of the blend, a rapid and reliable quantitative method to monitor blend compositions is needed. Earlier studies by Westinghouse Hanford Company demonstrated the utility of a Fourier transform infrared-attenuated total reflectance method for the analysis of cement blends. A sequential spectral subtraction technique was used to analyze the blend; however, its reproducibility depends on the operator's skill to perform spectral subtractions. A partial-least-squares (PLS) algorithm has replaced spectral subtraction. The PLS method is a statistical quantitative method suitable for analysis of multicomponent systems. Calibration blends are prepared by mixing the blend components in various proportions following a carefully designed calibration model. For the model, limestone content ranges from 30-50 wt%; blast furnace slag from 18-38 wt%; fly ash from 18-38 wt%; and cement from 0-16 wt%. Use of the large concentration range will enhance the chance that the calibration will be useful when target concentration change. The ability of the PLS method to predict limestone, slag, fly ash, and cement values in test blends was assessed. The prediction step of the PLS algorithm required only a few seconds to analyze the test spectra. The best and worst results for each component of the blends calculated by this method are shown in tables. The standard error of prediction of the true value is <2 wt% for limestone, <4 wt% for both fly ash and blast furnace slag, and <10 wt% for cement. 2 refs., 8 figs., 7 tabs

Effect of temperature on the hydration of Portland cement blended with siliceous fly ash

Energy Technology Data Exchange (ETDEWEB)

Deschner, Florian, E-mail: florian.deschner@gmail.com [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for Concrete and Construction Chemistry, Überlandstrasse 129, 8600 Dübendorf (Switzerland); Lothenbach, Barbara; Winnefeld, Frank [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for Concrete and Construction Chemistry, Überlandstrasse 129, 8600 Dübendorf (Switzerland); Neubauer, Jürgen [GeoZentrum Nordbayern, Mineralogy, University of Erlangen-Nuremberg, 91054 Erlangen (Germany)

2013-10-15

The effect of temperature on the hydration of Portland cement pastes blended with 50 wt.% of siliceous fly ash is investigated within a temperature range of 7 to 80 °C. The elevation of temperature accelerates both the hydration of OPC and fly ash. Due to the enhanced pozzolanic reaction of the fly ash, the change of the composition of the C–S–H and the pore solution towards lower Ca and higher Al and Si concentrations is shifted towards earlier hydration times. Above 50 °C, the reaction of fly ash also contributes to the formation of siliceous hydrogarnet. At 80 °C, ettringite and AFm are destabilised and the released sulphate is partially incorporated into the C–S–H. The observed changes of the phase assemblage in dependence of the temperature are confirmed by thermodynamic modelling. The increasingly heterogeneous microstructure at elevated temperatures shows an increased density of the C–S–H and a higher coarse porosity. -- Highlights: •The reaction of quartz powder at 80 °C strongly enhances the compressive strength. •Almost no strength increase of fly ash blended OPC at 80 °C was found after 2 days. •Siliceous hydrogarnet is formed upon the reaction of fly ash at high temperatures. •Temperature dependent change of the system was simulated by thermodynamic modelling. •Destabilisation of ettringite above 50 °C correlates with sulphate content of C–S–H.

Effect of temperature on the hydration of Portland cement blended with siliceous fly ash

International Nuclear Information System (INIS)

Deschner, Florian; Lothenbach, Barbara; Winnefeld, Frank; Neubauer, Jürgen

2013-01-01

The effect of temperature on the hydration of Portland cement pastes blended with 50 wt.% of siliceous fly ash is investigated within a temperature range of 7 to 80 °C. The elevation of temperature accelerates both the hydration of OPC and fly ash. Due to the enhanced pozzolanic reaction of the fly ash, the change of the composition of the C–S–H and the pore solution towards lower Ca and higher Al and Si concentrations is shifted towards earlier hydration times. Above 50 °C, the reaction of fly ash also contributes to the formation of siliceous hydrogarnet. At 80 °C, ettringite and AFm are destabilised and the released sulphate is partially incorporated into the C–S–H. The observed changes of the phase assemblage in dependence of the temperature are confirmed by thermodynamic modelling. The increasingly heterogeneous microstructure at elevated temperatures shows an increased density of the C–S–H and a higher coarse porosity. -- Highlights: •The reaction of quartz powder at 80 °C strongly enhances the compressive strength. •Almost no strength increase of fly ash blended OPC at 80 °C was found after 2 days. •Siliceous hydrogarnet is formed upon the reaction of fly ash at high temperatures. •Temperature dependent change of the system was simulated by thermodynamic modelling. •Destabilisation of ettringite above 50 °C correlates with sulphate content of C–S–H

Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

Directory of Open Access Journals (Sweden)

Yufei Yang

2013-01-01

Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

Development of a Zero-Cement Binder Using Slag, Fly Ash, and Rice Husk Ash with Chemical Activator

Directory of Open Access Journals (Sweden)

M. R. Karim

2015-01-01

Full Text Available The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA, and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of 110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel. Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.

Cement Types, Composition, Uses and Advantages of Nanocement, Environmental Impact on Cement Production, and Possible Solutions

Directory of Open Access Journals (Sweden)

S. P. Dunuweera

2018-01-01

Full Text Available We first discuss cement production and special nomenclature used by cement industrialists in expressing the composition of their cement products. We reveal different types of cement products, their compositions, properties, and typical uses. Wherever possible, we tend to give reasons as to why a particular cement type is more suitable for a given purpose than other types. Cement manufacturing processes are associated with emissions of large quantities of greenhouse gases and environmental pollutants. We give below quantitative and qualitative analyses of environmental impact of cement manufacturing. Controlling pollution is a mandatory legal and social requirement pertinent to any industry. As cement industry is one of the biggest CO2 emitters, it is appropriate to discuss different ways and means of CO2 capture, which will be done next. Finally, we give an account of production of nanocement and advantages associated with nanocement. Nanofillers such as nanotitania, nanosilica, and nanoalumina can be produced in large industrial scale via top-down approach of reducing size of naturally available bulk raw materials to those in the nanorange of 1 nm–100 nm. We mention the preparation of nanotitania and nanosilica from Sri Lankan mineral sands and quartz deposits, respectively, for the use as additives in cement products to improve performance and reduce the amount and cost of cement production and consequent environmental impacts. As of now, mineral sands and other treasures of minerals are exported without much value addition. Simple chemical modifications or physical treatments would add enormous value to these natural materials. Sri Lanka is gifted with highly pure quartz and graphite from which silica and graphite nanoparticles, respectively, can be prepared by simple size reduction processes. These can be used as additives in cements. Separation of constituents of mineral sands is already an ongoing process.

Using locally available fly ash for modifying concrete properties

International Nuclear Information System (INIS)

Rizwan, S.A.; Toor, S.R.; Ahmad, H.

2005-01-01

This paper suggests the possible use of fly ash, a bye-product produced in our thermal power plants operating on coal as fuel for improvement of concrete quality. In the present investigation, locally available finely divided fly ash has been used for modification Presently, it is being used extensively in concrete in modem countries and is considered as waste material in general. Behavior of fly ash modified concrete in comparison to normal concrete having same mix proportions, aggregates, net water-cement ratio and similar curing conditions has been studied in short terms up to the age of 56 days during which the specimens were subjected to normal water curing method. Tests were carried out for compressive strength at 3, 7, 14,28 and 56 days, 24 hours % age water absorption at the age of 56 days and durability (resistance of concrete against N/2 solutions of both nitric acid and hydrochloric acid for one month) of concrete were also carried out at the age of 56 days. It was seen that the compressive strength of concrete modified with the available type of fly ash was less than the normal concrete. But so. far as the durability and % age water absorption are concerned, fly ash plays an important role here. 24 hours % age water absorption decreases with increase in fly ash content an admixture and as a cement replacement in concrete. But so far as durability is concerned, 20% replacement of fly ash with cement appears to be more effective than it is with 40%. The purpose of investigation was to introduce the use of fly ash in concretes to the Engineers and Architects in Pakistan. (author)

Mix design and properties of fly ash waste lightweight aggregates in structural lightweight concrete

Directory of Open Access Journals (Sweden)

Manu S. Nadesan

2017-12-01

Full Text Available Concrete is one of the most widely used construction materials and has the ability to consume industrial wastes in high volume. As the demand for concrete is increasing, one of the effective ways to reduce the undesirable environmental impact of the concrete is by the use of waste and by-product materials as cement and aggregate substitutes in concrete. One such waste material is fly ash, which is produced in large quantities from thermal power plants as a by-product. A substantial amount of fly ash is left unused posing environmental and storage problems. The production of sintered lightweight aggregate with fly ash is an effective method to dispose of fly ash in large quantities. Due to lack of a proper mix design procedure, the production and application of lightweight aggregate in structural concrete are not much entertained. The absorption characteristic of lightweight aggregate is a major concern, while developing the mix proportioning of lightweight concretes. The present study is an attempt to establish a new mix design procedure for the development of sintered fly ash lightweight aggregate concretes, which is simple and more reliable than the existing procedures. Also, the proposed methodology has been validated by developing a spectrum of concretes having water cement ratios varying from 0.25 to 0.75. From the study, it is obvious that the development of 70 MPa concrete is possible by using cement alone without any additives. Also, it is ensured that all the concretes have densities less than 2000 kg/m3.

Field and lab evaluation of the use of lime fly ash to replace soil cement as a base course : technical summary.

Science.gov (United States)

1997-09-01

The purpose of this project was to design and construct lime/fly ash stabilized base course test sections which would be economical compared to a soil cement stabilized base, utilize a recyclable material, and possibly reduce shrinkage cracking on ba...

Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Colombo, P.

1990-01-01

The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. Because hydraulic cement requires a chemical hydration reaction for setting and hardening, it is subject to potential interactions between elements in the waste and binder that can retard or prevent solidification. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above its melting point, combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991

Use of Incineration Solid Waste Bottom Ash as Cement Mixture in Cement Production

Science.gov (United States)

Jun, N. H.; Abdullah, M. M. A. B.; Jin, T. S.; Kadir, A. A.; Tugui, C. A.; Sandu, A. V.

2017-06-01

Incineration solid waste bottom ash was use to examine the suitability as a substitution in cement production. This study enveloped an innovative technology option for designing new equivalent cement that contains incineration solid waste bottom ash. The compressive strength of the samples was determined at 7, 14, 28 and 90 days. The result was compared to control cement with cement mixture containing incineration waste bottom ash where the result proved that bottom ash cement mixture able achieve its equivalent performance compared to control cement which meeting the requirement of the standards according to EN 196-1. The pozzolanic activity index of bottom ash cement mixture reached 0.92 at 28 days and 0.95 at 90 and this values can be concluded as a pozzolanic material with positive pozzolanic activity. Calcium hydroxide in Portland cement decreasing with the increasing replacement of bottom ash where the reaction occur between Ca(OH)2 and active SiO2.

Application of tracer technique in cement industry

International Nuclear Information System (INIS)

Baran'ai, L.

1979-01-01

Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

Current Methods to Detoxify Fly Ash from Waste Incineration

Energy Technology Data Exchange (ETDEWEB)

Hallgren, Christine; Stroemberg, Birgitta [TPS Termiska Processer AB, Nykoeping (Sweden)

2004-07-01

Fly ash from waste incineration contains large amounts of heavy metals and dioxins, which will cause a significant disposal problem within the coming years. The amount of fly ash produced in Sweden is currently approximately 60,000 tons/y. New technological options for the decontamination and/or inertization of incinerator fly ash are being developed with the objective of rendering a product that can be reused or, at least, be deposited at standard landfill sites with no risk. Many of these technologies have been tested at industrial scale or in pilot projects. The proposed alternatives include: Thermal treatments; Immobilization/stabilization by cement based techniques; Wet chemical treatments (extractions, immobilizations); Microbiological treatments. Of these, thermal treatments are the most promising solution. Depending on the temperature thermal treatments are classified in two main types: 1) low temperature (below 600 deg C) thermal treatments and 2) high temperature (above 1200 deg C) thermal treatments (vitrification). Most dioxins can be successfully destroyed at temperatures up to 400 deg C under oxygen deficient conditions and at temperatures up to 600 deg C under oxidising conditions. However most heavy metals remain in the fly ash after low temperature treatment. At a temperature of 900 deg C most heavy metals can also be removed in a 10% HCl atmosphere by forming volatile metal chlorides (CT-Fluapur process). During vitrification processes the fly ash melts and forms an inert glassy slag. The product does not leach any significant amount of heavy metals and is free from dioxin. The volume of the fly ash is significantly reduced. The product can be land filled at low costs or used as construction material. The properties of the product depend on the cooling process and on additives such as sand, limestone or waste glass. A series of vitrification methods at industrial size or in pilot scale using different furnaces are studied. Among these, plasma

Effect of mixes made of coal bottom ash and fly ash on the mechanical strength and porosity of Portland cement

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Argiz, C.

2013-03-01

Full Text Available New additions to the cement are needed to achieve a more sustainable and durable construction material. Within this context, bottom ashes can be used as a main constituent of Portland cements when it is mixed in an optimized proportion with fly ashes. The mechanical characteristics of standarized mortars made of mixes of pulverized coal combustion bottom and fly ashes are studied. The mortars were made of ordinary Portland cement (CEM I 42.5 N and mixes of bottom ashes with fly ashes in similar proportions to those of CEM II/A-V, CEM II/B-V and CEM IV/A (V. Summing up, it can be said that the utilization of bottom ashes mixed with fly ashes in replacement levels from 0% to 100% do not affect significantively on the mechanical caracteristics of the mortars considered in the present study which had an addition maximum content of 35%.

La utilización de nuevas adiciones en el cemento es necesaria con el fin de obtener un material más sostenible y durable. En este sentido, las cenizas de fondo o cenicero de las centrales termoeléctricas de carbón se podrían reciclar siendo empleadas como un componente principal de los cementos Portland. Se han estudiado las propiedades mecánicas de unos morteros normalizados elaborados con mezclas de cenizas volantes con cenizas de fondo fabricados con unos porcentajes similares a los correspondientes de los CEM II/A-V, CEM II/B-V y CEM IV/A (V. En conclusión, la utilización de mezclas de cenizas de fondo o cenicero con cenizas volantes sustituyendo a éstas últimas entre el 0% y el 100%, no influye significativamente en el comportamiento mecánico de los morteros estudiados en los que el contenido máximo de adición ha sido del 35%, si bien afecta a determinados aspectos microestructurales, como la cantidad y distribución de poros capilares.

Effects of the addition of oil shale ash and coal ash on physic-chemical properties of CPJ45 cement

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Nabih K.

2014-04-01

Full Text Available We focused our research on recycling industrial wastes, fly ash (F.A, bottom ash (B.A and oil shale ash (S.A in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28μm and of big particles(300 μm. The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

Optimization and characterization of a cemented ultimate-storage product

Science.gov (United States)

Brunner, H.

1981-12-01

The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

Reducing CO2-Emission by using Eco-Cements

Science.gov (United States)

Voit, K.; Bergmeister, K.; Janotka, I.

2012-04-01

CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

Use of lime cement stabilized pavement construction

Energy Technology Data Exchange (ETDEWEB)

Kumar, M.A.; Raju, G.V.R.P. [JNTU College of Engineering, Kakinada (India). Dept. of Civil Engineering

2009-08-15

Expansive clay is a major source of heave induced structural distress. Swelling of expansive soils causes serious problems and produce damages to many structures. Many research organizations are doing extensive work on waste materials concerning the feasibility and environmental suitability. Fly ash, a waste by product from coal burning in thermal power stations, is abundant in India causing severe health, environmental and disposal problems. Attempts are made to investigate the stabilization process with model test tracks over expansive subgrade in flexible pavements. Cyclic plate load tests are carried out on the tracks with chemicals like lime and cement introduced in fly ash subbase laid on sand and expansive subgrades. Test results show that maximum load carrying capacity is obtained for stabilized fly ash subbase compared to untreated fly ash subbase.

Effect of supplementary cementing materials on the concrete corrosion control

International Nuclear Information System (INIS)

Mejia de Gutierrez, R.

2003-01-01

Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnaces slag (GGBS), silica fume (SF), meta kaolin (MK), fly ash (FA) and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete: (Author) 11 refs

Gel/Space Ratio Evolution in Ternary Composite System Consisting of Portland Cement, Silica Fume, and Fly Ash.

Science.gov (United States)

Wu, Mengxue; Li, Chen; Yao, Wu

2017-01-11

In cement-based pastes, the relationship between the complex phase assemblage and mechanical properties is usually described by the "gel/space ratio" descriptor. The gel/space ratio is defined as the volume ratio of the gel to the available space in the composite system, and it has been widely studied in the cement unary system. This work determines the gel/space ratio in the cement-silica fume-fly ash ternary system (C-SF-FA system) by measuring the reaction degrees of the cement, SF, and FA. The effects that the supplementary cementitious material (SCM) replacements exert on the evolution of the gel/space ratio are discussed both theoretically and practically. The relationship between the gel/space ratio and compressive strength is then explored, and the relationship disparities for different mix proportions are analyzed in detail. The results demonstrate that the SCM replacements promote the gel/space ratio evolution only when the SCM reaction degree is higher than a certain value, which is calculated and defined as the critical reaction degree (CRD). The effects of the SCM replacements can be predicted based on the CRD, and the theological predictions agree with the test results quite well. At low gel/space ratios, disparities in the relationship between the gel/space ratio and the compressive strength are caused by porosity, which has also been studied in cement unary systems. The ratio of cement-produced gel to SCM-produced gel ( G C to G S C M ratio) is introduced for use in analyzing high gel/space ratios, in which it plays a major role in creating relationship disparities.

Gel/Space Ratio Evolution in Ternary Composite System Consisting of Portland Cement, Silica Fume, and Fly Ash

Directory of Open Access Journals (Sweden)

Mengxue Wu

2017-01-01

Full Text Available In cement-based pastes, the relationship between the complex phase assemblage and mechanical properties is usually described by the “gel/space ratio” descriptor. The gel/space ratio is defined as the volume ratio of the gel to the available space in the composite system, and it has been widely studied in the cement unary system. This work determines the gel/space ratio in the cement-silica fume-fly ash ternary system (C-SF-FA system by measuring the reaction degrees of the cement, SF, and FA. The effects that the supplementary cementitious material (SCM replacements exert on the evolution of the gel/space ratio are discussed both theoretically and practically. The relationship between the gel/space ratio and compressive strength is then explored, and the relationship disparities for different mix proportions are analyzed in detail. The results demonstrate that the SCM replacements promote the gel/space ratio evolution only when the SCM reaction degree is higher than a certain value, which is calculated and defined as the critical reaction degree (CRD. The effects of the SCM replacements can be predicted based on the CRD, and the theological predictions agree with the test results quite well. At low gel/space ratios, disparities in the relationship between the gel/space ratio and the compressive strength are caused by porosity, which has also been studied in cement unary systems. The ratio of cement-produced gel to SCM-produced gel ( G C to G S C M ratio is introduced for use in analyzing high gel/space ratios, in which it plays a major role in creating relationship disparities.

Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

International Nuclear Information System (INIS)

Doumbouya, M.; Kacemi, K.E.; Kitane, S.

2012-01-01

Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

Solidification/stabilization of fly and bottom ash from medical waste incineration facility.

Science.gov (United States)

Anastasiadou, Kalliopi; Christopoulos, Konstantinos; Mousios, Epameinontas; Gidarakos, Evangelos

2012-03-15

In the present work, the stabilization/solidification of fly and bottom ash generated from incinerated hospital waste was studied. The objectives of the solidification/stabilization treatment were therefore to reduce the leachability of the heavy metals present in these materials so as to permit their disposal in a sanitary landfill requiring only a lower degree of environmental protection. Another objective of the applied treatment was to increase the mechanical characteristics of the bottom ash using different amounts of Ordinary Portland Cement (OPC) as a binder. The solidified matrix showed that the cement is able to immobilize the heavy metals found in fly and bottom ash. The TCLP leachates of the untreated fly ash contain high concentrations of Zn (13.2 mg/l) and Pb (5.21 mg/l), and lesser amounts of Cr, Fe, Ni, Cu, Cd and Ba. Cement-based solidification exhibited a compressive strength of 0.55-16.12 MPa. The strength decreased as the percentage of cement loading was reduced; the compressive strength was 2.52-12.7 MPa for 60% cement mixed with 40% fly ash and 6.62-16.12 MPa for a mixture of 60% cement and 40% bottom ash. The compressive strength reduced to 0.55-1.30 MPa when 30% cement was mixed with 70% fly ash, and to 0.90-7.95 MPa when 30% cement was mixed with 70% bottom ash, respectively. Copyright © 2011 Elsevier B.V. All rights reserved.

Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

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Tan Xing

2018-01-01

Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

Compressive strength of concrete and mortar containing fly ash

Science.gov (United States)

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1997-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Radioactive Wastes Cementation during Decommissioning Of Salaspils Research Reactor

International Nuclear Information System (INIS)

Abramenkova, G.; Klavins, M.; Abramenkovs, A.

2009-01-01

This paper deals with information on the radioactive wastes cementation technology for decommissioning of Salaspils Research Reactor (SRR). Dismantled radioactive materials were cemented in concrete containers using tritiated water-cement mortar. The laboratory tests system was developed to meet the waste acceptance criteria for disposal of containers with cemented radioactive wastes in near-surface repository 'Radons'. The viscosity of water-cement mortar, mechanical tests of solidified mortar's samples, change of temperature of the samples during solidification time and leakage of Cs-137 and T-3 radionuclides was studied for different water-cement compositions with different additives. The pH and electro conductivity of the solutions during leakage tests were controlled. It was shown, that water/cement ratio significantly influences on water-cement mortar's viscosity and solidified samples mechanical stability. Increasing of water ratio from 0.45 up to 0.62 decreases water-cement mortar's viscosity from 1100 mPas up to 90 mPas and decreases mechanical stability of water-cement samples from 23 N/mm 2 to the 12 N/mm 2 . The role of additives - fly ash and Penetron admix in reduction of solidification temperature is discussed. It was found, that addition of fly ash to the cement-water mortar can reduce the solidification temperature from 81 deg. C up to 62 deg. C. The optimal interval of water ratio in cement mortar is discussed. Tritium and Cs-137 leakage tests show, that radionuclides release curves has a complicate structure. The possible radionuclides release mechanisms are discussed. Experimental results indicated that addition of fly ash result in facilitation of tritium and cesium leakage in water phase. Further directions of investigations are drafted. (authors)

Cementation of nuclear graphite using geo-polymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H.J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2012-01-01

Geo-polymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geo-polymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geo-polymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geo-polymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated about how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfill the specifications at best. As result geo-polymers have been identified as a promising matrix for graphite containing nuclear wastes. With geo-polymers both favorable properties in the cementation process and a high long time structural stability of the products can be achieved. (authors)

Investigations of the technical possibilities for the use of fly ash: the concrete industry as a market. Marktbeschrijving betonwarenindustrie ten behoeve van het onderzoek naar de technische mogelijkheden van het gebruik van vliegas

Energy Technology Data Exchange (ETDEWEB)

1982-01-01

Desk research (analysis of the production figures of concrete) and field research (personal discussions with producers and merchants) are carried out to investigate whether the application of fly ash in the production of concrete is feasible. The introduction of fly ash depends on the properties of the final product and of the properties during the process of curing, and these depend on a large number of factors such as cement/sand ratio, quality of cement, specifications of the final product. Products such as paving stones, tiles and blocks are favourable for the application of fly ash in concrete. Building elements, pipes and floor elements are not. Market structure in The Netherlands is outlined and mapped, and the present use of fly ash in the concrete industry is discussed. (In Dutch)

Evaluation of the suitability for concrete using fly ash in N.P.P. structures

International Nuclear Information System (INIS)

Cho, M. S.; Song, Y. C.; Kim, S. W.; Ko, K. T.

2002-01-01

The nuclear power plant structures constructed in Korea has been generally used type V cement(sulfate-resisting Portland cement), but according to the study results reported recently, it shows that type V cement is superior the resistance of sulfate attack, but the resistance of salt damage is weaker than type I cement. It is increased the demands on the use of mineral admixtures such as fly ash, ground granulated blast-furnace slag instead of type V cement in order to improve the durability of concrete structures. But the study on concrete mixed with fly ash in Korea has been mainly performed on rheology and strength properties of the concrete. Therefore, this study is to improve the durability of concrete structures of N.P.P. as using fly ash cement instead of type V cement. As a results, the concrete containing fly ash is improved the resistance to salt attack, sulfate attack and freezing-thawing and is deteriorated the carbonation. But if it is used the concrete with high strength or low water-powder ratio, the concrete have not problem on the durability

Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

DEFF Research Database (Denmark)

Skibsted, Jørgen; Hall, Christopher

2008-01-01

Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

International Nuclear Information System (INIS)

Skibsted, Jorgen; Hall, Christopher

2008-01-01

Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly

Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

Directory of Open Access Journals (Sweden)

Guerrero, A.

2006-09-01

Full Text Available The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C fly ash belite cement (FABC-2-W is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with X-ray diffraction (XRD analysis. Mechanical strength, porosity and pore size distribution were also studied in equivalent mortar samples.En este trabajo se discute la influencia del tipo de curado y de un aditivo reductor de la demanda de agua en la actividad hidráulica de un cemento belítico de cenizas volantes de alto contenido en cal denominado (CBCV-2-A. Este cemento ha sido sintetizado por una ruta húmeda hidrotermal con posterior calcinación, empleando ceniza volante de alto contenido en cal (ASTM tipo C como materia prima. La actividad hidráulica se ha estudiado en la pasta de cemento, durante un periodo de 180 días, por medio del contenido de agua combinada, determinada por análisis termogravimétrico, y el grado de hidratación por difracción de rayos X (DRX. La resistencia mecánica y la porosidad total y distribución de tamaño de poro se han estudiado en probetas equivalentes de mortero

Reuse of municipal solid wastes incineration fly ashes in concrete mixtures.

Science.gov (United States)

Collivignarelli, Carlo; Sorlini, Sabrina

2002-01-01

This study is aimed at assessing the feasibility of concrete production using stabilized m.s.w. (municipal solid waste) incineration fly ashes in addition to natural aggregates. The tested fly ashes were washed and milled, then stabilized by a cement-lime process and finally were reused as a "recycled aggregate" for cement mixture production, in substitution of a natural aggregate (with dosage of 200-400 kg m(-3)). These mixtures, after curing, were characterized with conventional physical-mechanical tests (compression, traction, flexure, modulus of elasticity, shrinkage). In samples containing 200 kg(waste) m(-3)(concrete), a good compressive strength was achieved after 28 days of curing. Furthermore, concrete leaching behavior was evaluated by means of different leaching tests, both on milled and on monolithic samples. Experimental results showed a remarkable reduction of metal leaching in comparison with raw waste. In some cases, similar behavior was observed in "natural" concrete (produced with natural aggregates) and in "waste containing" concrete.

Cementation of Nuclear Graphite Using Geopolymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H-J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2016-01-01

Geopolymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geopolymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geopolymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geopolymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated on how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfil the necessary specifications best. As a result, geopolymers have been identified as a promising matrix for graphite containing nuclear wastes. With geopolymers, both favourable properties in the cementation process and a high long time structural stability of the products can be achieved. Investigations include: • direct mixing of graphite with geopolymers with or without sand as a mechanically stabilizing medium; • production of cement-graphite granulates as intermediate products and embedding of these granulates in geopolymer; • coating of formed graphite pieces with geopolymer.The report shows that carbon in the form of graphite can both be integrated with different grain size spectra as well as shaped in the hydraulic binder geopolymer and meets the requirements for a stable long-term immobilisation. (author)

Immobilization of cesium in cement containing reactive silica and pozzolans

International Nuclear Information System (INIS)

McCulloch, C.E.; Angus, M.J.; Glasser, F.P.; Rahman, A.A.

1984-01-01

High surface area silicas, ground blast furnace slag, fly ash, and natural pozzolan markedly enhance the sorption of Cs in cement-based systems. Fly ash low in alkali and silicas are considered to be most suitable for Cs immobilization. Since these materials are chemically reactive with the cement components, the optimal level of addition must be sufficiently high, probably 20-30 wt%, to provide a permanent excess of sorbent. The sorptive mechanism is demonstrated and shown to be enhanced by the alkaline cement environment

Global CO2 emissions from cement production

Science.gov (United States)

Andrew, Robbie M.

2018-01-01

The global production of cement has grown very rapidly in recent years, and after fossil fuels and land-use change, it is the third-largest source of anthropogenic emissions of carbon dioxide. The required data for estimating emissions from global cement production are poor, and it has been recognised that some global estimates are significantly inflated. Here we assemble a large variety of available datasets and prioritise official data and emission factors, including estimates submitted to the UNFCCC plus new estimates for China and India, to present a new analysis of global process emissions from cement production. We show that global process emissions in 2016 were 1.45±0.20 Gt CO2, equivalent to about 4 % of emissions from fossil fuels. Cumulative emissions from 1928 to 2016 were 39.3±2.4 Gt CO2, 66 % of which have occurred since 1990. Emissions in 2015 were 30 % lower than those recently reported by the Global Carbon Project. The data associated with this article can be found at https://doi.org/10.5281/zenodo.831455.

Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

Science.gov (United States)

Himabindu, Ch.; Geethasri, Ch.; Hari, N.

2018-05-01

Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

Improved cement mortars by addition of carbonated fly ash from solid waste incinerators

Directory of Open Access Journals (Sweden)

López-Zaldívar, O.

2015-09-01

Full Text Available This article presents the results of a research developing high performance cement mortars with the addition of municipal solid waste incineration fly ash (MSWIFA stabilized as insoluble carbonates. The encapsulation of hazardous wastes in mortar matrixes has also been achieved. The ashes present high concentrations of chlorides, Zn and Pb. A stabilization process with NaHCO3 has been developed reducing 99% the content of chlorides. Developed mortars replace 10% per weight of the aggregates by treated MSWIFA. Physical/mechanical properties of these mortars have been studied. Presence of Zn, Pb, Cu and Cd has been also analyzed confirming that leaching of these heavy metal ions is mitigated. Conclusions prove better behavior of CAC and CSA mortars than those of CEM-I and CEM-II cement. Results are remarkable for the CAC mortars, improving reference strengths in more than 25%, which make them a fast-curing product suitable for the repair of structures or industrial pavements.Este artículo presenta los resultados del desarrollo de morteros mejorados con la incorporación de cenizas volantes de residuos sólidos urbanos inertizadas en forma de carbonatos. Además se consigue la encapsulación de un residuo peligroso. Las cenizas presentan una alta concentración de cloruros, Zn y Pb. Se ha desarrollado un proceso de estabilización con NaHCO3 reduciendo en un 99% el contenido de cloruros. Los morteros reemplazan un 10% en peso del árido por cenizas tratadas. Se han analizado sus propiedades físico/mecánicas y la presencia de Zn, Pb, Cu y Cd. Se demuestra un mejor comportamiento de los morteros de CAC y CSA que los de CEM-I y CEM-II y se mitiga el lixiviado de metales pesados. Los resultados son significativos en los morteros CAC al mejorar las resistencias de los de referencia en un 25%. Los morteros desarrollados son de curado rápido adecuados para la reparación de estructuras o soleras industriales.

Cement technology for plugging boreholes in radioactive waste repository sites. Progress report, October 1, 1977--September 30, 1978

International Nuclear Information System (INIS)

Moore, J.G.; Morgan, M.T.; McDaniel, E.W.; Greene, H.B.; West, G.A.

1979-08-01

Experiments are in progress using 34 batches of cements from 13 different locales, representing 11 types of cement, and 17 batches of fly ash from 14 suppliers. Data are being obtained from physical and chemical test methods and from measurements made in parametric studies involving cement--fly-ash concretes and saltcretes. Addition of 10 wt % salt to a standard mortar will double the initial and final set times. The set time of the saltcrete can be increased or decreased by a lignite fly ash or bituminous fly ash respectively. The compressive strengths of mortars were measured at 7, 28, and 91 days. The compressive strengths of cement--fly-ash concretes were found to vary with curing time and the fly ash composition. The strengths of saltcretes decreased with increasing salt concentration but increased with the addition of fly ash; the effect of the fly ash composition was apparently negligible. The thermal conductivities of cementitious solids, were found to increase with density and with sand and/or salt concentration. Thermal conductivities of saltcretes decreased with increasing temperature but remained almost constant in neat cement pastes. The conductivity values ranged from 0.4 W/m.K for a neat cement paste to 1.8 W/m.K for a salcrete. Results for a number of saltcretes under the same drying conditions showed that the apparent liquid permeability decreased with increasing salt content. Shrinkage of neat pastes and saltcretes varied approximately linearly with time, while cement--fly-ash solids showed a high rate in the first few weeks followed by a lower rate for a longer time period

Identifying glass compositions in fly ash

Directory of Open Access Journals (Sweden)

Katherine eAughenbaugh

2016-01-01

Full Text Available In this study, four Class F fly ashes were studied with a scanning electron microscope; the glassy phases were identified and their compositions quantified using point compositional analysis with k-means clustering and multispectral image analysis. The results showed that while the bulk oxide contents of the fly ashes were different, the four fly ashes had somewhat similar glassy phase compositions. Aluminosilicate glasses (AS, calcium aluminosilicate glasses (CAS, a mixed glass, and, in one case, a high iron glass were identified in the fly ashes. Quartz and iron crystalline phases were identified in each fly ash as well. The compositions of the three main glasses identified, AS, CAS, and mixed glass, were relatively similar in each ash. The amounts of each glass were varied by fly ash, with the highest calcium fly ash containing the most of calcium-containing glass. Some of the glasses were identified as intermixed in individual particles, particularly the calcium-containing glasses. Finally, the smallest particles in the fly ashes, with the most surface area available to react in alkaline solution, such as when mixed with portland cement or in alkali-activated fly ash, were not different in composition than the large particles, with each of the glasses represented. The method used in the study may be applied to a fly ash of interest for use as a cementing material in order to understand its potential for reactivity.

Effects of Environment in the Microstructure and Properties of Sustainable Mortars with Fly Ash and Slag after a 5-Year Exposure Period

Directory of Open Access Journals (Sweden)

José Marcos Ortega

2018-03-01

Full Text Available Nowadays, getting a more environmentally sustainable cement production is one of the main goals of the cement industry. In this regard, the use of active additions, like fly ash and ground granulated blast-furnace slag, has become very popular. The behaviour, in the short-term, of cement-based materials with those additions is well-known when their hardening is produced under optimum conditions. However, real structures are exposed to different environments during long periods, which could affect the development of microstructures and the service properties of cementitious materials. The objective of this work is to analyse the effects in the long-term (up to 5 years approximately produced by the exposure to different non-optimum laboratory conditions in the microstructure, mechanical and durability properties of mortars made with slag and fly ash commercial cements. Their performance was compared to that observed for ordinary Portland cement (OPC mortars. The microstructure has been analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient, the chloride migration coefficient and mechanical strengths were analysed too. According to the results, mortars prepared using slag and fly ash sustainable commercial cements, exposed to non-optimum conditions, show a good performance after 5-years hardening period, similar or even better than OPC mortars.

Engineering properties of fly ash concrete

International Nuclear Information System (INIS)

Hilmi Mahmud

1999-01-01

This paper presents some of the engineering properties of Malaysian fly ash concrete. Workability, compressive, flexural, tensile splitting, drying shrinkage, elastic modulus and non destructive tests were performed on fly ash and control OPC concrete specimens. Data show that concrete containing 25% fly ash replacement of cement exhibit superior or similar engineering properties to that normal concrete without fly ash. These encouraging results demonstrated the technical merits of incorporating fly ash in concrete and should pave the way for wide scale use of this versatile material in the Malaysian construction industry. (author)

Cement technology for borehole plugging: interim report on the effects of fly ash and salt on the physical properties of cementitious solids

International Nuclear Information System (INIS)

Moore, J.G.; Morgan, M.T.; McDaniel, E.W.; Greene, H.B.; West, W.A.

1980-03-01

Results of initial studies of a systematic investigation to determine the effects of fly ash and salt on the physical properties of pozzolanic concretes and saltcretes are reported. Addition of fly ash to mortars decreased the set time and bleed characteristics and increased the compressive strength and permeability, but it had very little effect on the density or the thermal conductivity of the solid. The magnitude of these effects was only slightly related to the lime content of the fly ash. In the case of saltcretes, low-lime fly ash slightly decreased the set time and the bleed characteristics of the wet mix. However, a high-lime fly ash doubled the set time and decreased the bleed characteristics to essentially zero. The compressive strength of saltcretes was increased by the addition of fly ash and was independent of the lime content. Such additions had little effect on the thermal conductivity or density. The thermal conductivities of cement pastes containing fly ash showed a near-linear relationship with the density of the resulting solids. In the case of mortars, the thermal conductivity decreased with increasing temperature and showed some hysteresis in the initial heating cycle. After the first cycle, the thermal conductivity decreased from about 1.32 W/m.K at 350 0 K to 1.27 W/m.K at 475 0 K

Jarosite added concrete along with fly ash: Properties and characteristics in fresh state

Directory of Open Access Journals (Sweden)

Priyansha Mehra

2016-09-01

Full Text Available This paper presents the results of different properties and characteristics of jarosite added concrete along with fly ash during its fresh state. Jarosite is an industrial by product from zinc manufacturing industry obtained through hydrometallurgical process from its sulphide ore. It has been tried to incorporate jarosite in concrete as sand replacement. Different concrete mixtures have been prepared for three water–cement ratios (0.40, 0.45 and 0.50 and 5 jarosite replacement levels (0, 5, 10, 15, 20 and 25%. Cement has been partially replaced (25% by fly ash in all the concrete mixtures. Density, workability and setting & hardening of fresh concrete has been evaluated and analyzed. Keeping the environmental suitability of concrete in mind, toxicity leaching characteristic potential test has been performed on raw jarosite and concrete samples.

Estimation of CO2 emissions from China’s cement production: Methodologies and uncertainties

International Nuclear Information System (INIS)

Ke, Jing; McNeil, Michael; Price, Lynn; Khanna, Nina Zheng; Zhou, Nan

2013-01-01

In 2010, China’s cement output was 1.9 Gt, which accounted for 56% of world cement production. Total carbon dioxide (CO 2 ) emissions from Chinese cement production could therefore exceed 1.2 Gt. The magnitude of emissions from this single industrial sector in one country underscores the need to understand the uncertainty of current estimates of cement emissions in China. This paper compares several methodologies for calculating CO 2 emissions from cement production, including the three main components of emissions: direct emissions from the calcination process for clinker production, direct emissions from fossil fuel combustion and indirect emissions from electricity consumption. This paper examines in detail the differences between common methodologies for each emission component, and considers their effect on total emissions. We then evaluate the overall level of uncertainty implied by the differences among methodologies according to recommendations of the Joint Committee for Guides in Metrology. We find a relative uncertainty in China’s cement-related emissions in the range of 10 to 18%. This result highlights the importance of understanding and refining methods of estimating emissions in this important industrial sector. - Highlights: ► CO 2 emission estimates are critical given China’s cement production scale. ► Methodological differences for emission components are compared. ► Results show relative uncertainty in China’s cement-related emissions of about 10%. ► IPCC Guidelines and CSI Cement CO 2 and Energy Protocol are recommended

Deflection hardening of sustainable fiber–cement composites

OpenAIRE

Lima, P. R. L.; Santos, D. O. J.; Fontes, C. M. A.; Barros, Joaquim A. O.; Toledo Filho, R. D.

2016-01-01

In the present study sisal fiber–cement composites reinforced with 4% and 6% of short fibers were developed and their physical–mechanical behavior was characterized. To ensure the composite sustainability and durability, the ordinary Portland cement matrix was modified by adding fly ash and metakaolin, and the natural aggregate was substituted by 10% and 20% of recycled concrete aggregate. Flat sheets were cast in a self-compacted cement matrix and bending tests were performed ...

Advanced technologies of production of cemented carbides and composite materials based on them

International Nuclear Information System (INIS)

Bondarenko, V.; Pavlotskaya, E.; Martynova, L.; Epik, I.

2001-01-01

The paper presents new technological processes of production of W, WC and (Ti, W)C powders, cemented carbides having a controlled carbon content, high-strength nonmagnetic nickel-bonded cemented carbides, cemented carbide-based composites having a wear-resistant antifriction working layer as well as processes of regeneration of cemented carbide waste. It is shown that these technological processes permit radical changes in the production of carbide powders and products of VK, TK, VN and KKhN cemented carbides. The processes of cemented carbide production become ecologically acceptable and free of carbon black, the use of cumbersome mixers is excluded, the power expenditure is reduced and the efficiency of labor increases. It becomes possible to control precisely the carbon content within a two-phase region -carbide-metal. A high wear resistance of parts of friction couples which are lubricated with water, benzine, kerosene, diesel fuel and other low-viscosity liquids, is ensured with increased strength and shock resistance. (author)

Effect of Fly-Ash on Corrosion Resistance Characteristics of Rebar Embedded in Recycled Aggregate Concrete

Science.gov (United States)

Revathi, Purushothaman; Nikesh, P.

2018-04-01

In the frame of an extended research programme dealing with the utilization of recycled aggregate in concrete, the corrosion resistance characteristics of rebars embedded in recycled aggregate concrete is studied. Totally five series of concrete mixtures were prepared with fly-ash as replacement for cement in the levels of 10-30% by weight of cement. Corrosion studies by 90 days ponding test, linear polarization test and impressed voltage tests were carried out, in order to investigate whether corrosion behaviour of the rebars has improved due to the replacement of cement with fly-ash. Results showed that the replacement of cement with fly-ash in the range of 20-30% improves the corrosion resistance characteristics of recycled aggregate concrete.

Leaching behavior of heavy metals from municipal solid wastes incineration (MSWI) fly ash used in concrete

International Nuclear Information System (INIS)

Shi Huisheng; Kan Lili

2009-01-01

The characteristics of municipal solid waste incineration (MSWI) fly ash, surface leaching toxicity and successive leaching concentration of heavy metals from MSWI fly ash-cement hardened pastes were studied. And, the relationships between leaching concentrations of heavy metals and leaching time were also discussed. Experimental results showed that immobilization effect of cement on MSWI fly ash is good. Even if MSWI fly ash-cement hardened pastes were damaged, the leaching toxicity is still in a safety range. In early leaching stage, the surface leaching rate is relatively a little high, up to 10 -5 -10 -4 cm d -1 order of magnitude, in the later time of leaching, its rate rapidly declined, down to 10 -7 . Most of leached heavy metals are produced at early ages. The leaching concentration of heavy metals and leaching time has strong positive relationships. In factual utilizing circumstances, heavy metals' leaching from MSWI fly ash-cement hardened pastes is a very slow and gradually diluting process. The leaching toxicity of heavy metals is far lower than that of the National Standard of China, and minimum harmful matters can be contained and released in the environment. Reusing of MSWI fly ash as partial replacement for cement in concrete mixes is potentially feasible.

Thermal properties of fly ash substituted slag cement waste forms for disposal of Savannah River Plant salt waste

International Nuclear Information System (INIS)

Roy, D.M.; Kaushal, S.; Licastro, P.H.; Langton, C.A.

1985-01-01

Waste processing at the Savannah River Plant will involve reconstitution of the salts (NaNO 3 , NaNO 2 , NaOH, etc.) into a concentrated solution (32 weight percent salts) followed by solidification in a cement-based waste form for burial. The stability and mechanical durability of such a 'saltstone monolith' will depend largely on the temperature reached due to heat of hydration and the thermal properties of the waste form. Fly ash has been used as an inexpensive constituent and to moderate the hydration and setting processes so as to avoid reaching prohibitively high temperatures which could cause thermal stresses. Both high-calcium and low-calcium fly ashes have been studied for this purpose. Other constituents of these mixes include granulated blast furnace slag and finely crushed limestone. Adiabatic temperature increase and thermal conductivity of these mixes have been studied and related x-ray diffraction and scanning electron microscopy studies carried out to understand the hydration process

Fly Ash in Civil Engineering Stage 1: Inventory/Application; Flygaska i geotekniska anlaeggningar Etapp 1: Inventering/Tillaemplighet

Energy Technology Data Exchange (ETDEWEB)

Macsik, Josef; Svedberg, Bo; Lenstroemer, Stina; Nilsson, Thomas [Scandiaconsult, Stockholm (Sweden)

2004-01-01

The project presented below is the first phase of a broader project named FACE 'Fly Ash in Civil Engineering'. The objective of the project is to identify environmentally friendly products based on fly ash to be used in geotechnical applications such as road bases etc. In this phase of the project, named 'Inventory/Applicability', different fly ashes have been grouped according to their technical properties and potential applications. The objective of grouping fly ashes is to identify key-properties in order to make future investigations less extensive and also to make it easier to assess potential applications in the future. A total of nine different fly ashes from incineration of bio fuels (Heating Plants and Forest Industry Boilers) were investigated. The investigated fly ashes were all fresh and dry apart from two which originated from landfill. Properties such as grain-size distribution, water content, void-ratio, loss on ignition, compaction properties, increase of shear strength, have been investigated. Analyses of the results indicate that fly ashes can be divided into three main groups A, B and C, where: Group A fly ashes have poor curing properties and need stabilisation agents such as other fly ashes with higher curing capacity or cement (Portland cement, Merit 5000 etc.). Fly ash which has been stored in landfill and has a low content of quick lime is also part of this group. These fly ashes are not appropriate for use without addition of stabilising agent if they are to be used in applications where percolating water and frost-thaw cycles occur. After stabilisation with fresh fly ash and cement, fly ashes from this group can be used in sub-base in roads. Group B fly ashes have medium-high to high content of quick lime and good development of shear strength. These fly ashes can be used without being stabilised with cement. In fact, adding cement can reduce properties of compaction thus reducing the strength of a construction. The

Development of an Improved Cement for Geothermal Wells

Energy Technology Data Exchange (ETDEWEB)

Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

2015-04-20

After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

Exploring evaluation to influence the quality of pulverized coal fly ash. Co-firing of biomass in a pulverized coal plant or mixing of biomass ashes with pulverized coal fly ash; Verkennende evaluatie kwaliteitsbeinvloeding poederkoolvliegas. Bijstoken van biomassa in een poederkoolcentrale of bijmenging van biomassa-assen met poederkoolvliegas

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H.A.; Cnubben, P.A.J.P [ECN Schoon Fossiel, Petten (Netherlands)

2000-08-01

(refuse derived fuels), will most likely lead to increased leaching. This will be more prominent for oxyanions than for metals. In the evaluation of the application of coal fly ash in cement production or in partial cement replacement, it is important to assess the materials behaviour in recycling stages in unbound form besides its leaching behaviour of the intact product in its service life. This aspect has not been addressed before. If a material performs poorly from an environmental point of view in its recycling stages, one should be more critical in allowing (too) high levels of co-firing or too high mixing ratios of biomass. In general, the oxyanions will be more critical than most metals. The variability in several types of biomass is rather high. This holds limitations for plant operation and availability. Premixing of biomass during size reduction leads to more consistent input and thus to more constant ash quality. Co-firing may lead to increased Cr-VI levels in the fly ash due to oxidation of Cr, which is more prominently present in flue gas upon biomass co-firing than in case of regular coal firing. Elevated Cr-VI levels are more leachable. The following recommendations have been made: measurement of leaching behaviour of coal fly ash from co-firing of different biomass streams with a special emphasis on Cr-VI leachability; measurement of flue gas quality relative to pure coal combustion during co-firing of contaminated biomass streams; verification of durability of cement-based products containing coal fly ash with ash from biomass; evaluation of the leaching behaviour of recycling products from the primary uses of biomass ash or fly ash. 35 refs.

Utilization of steel slag for Portland cement clinker production.

Science.gov (United States)

Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

2008-04-01

The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

Effects of lithium nitrate admixture on early-age cement hydration

International Nuclear Information System (INIS)

Millard, M.J.; Kurtis, K.E.

2008-01-01

Although the benefits of lithium admixtures for mitigation of alkali-silica reaction (ASR) have been well documented, the potential ancillary effects of lithium compounds on cement and concrete remain largely uncharacterized. To examine the effects of the most common lithium admixture - lithium nitrate - on early-age behavior, the admixture was introduced at dosages of 0% to 400% of the recommended dosage to six cements of varying composition and to a cement-fly ash blend. Behavior was examined by isothermal calorimetry and measurements of chemical shrinkage, autogenous shrinkage, and setting time. Results indicate that lithium nitrate accelerates the early hydration of most cements but may retard hydration after 24 h. In the lowest alkali cement tested, set times were shortened in the presence of lithium nitrate by 15-22%. Higher dosages appeared to increase autogenous shrinkage after 40 days. The replacement of cement by Class F fly ash at 20% by weight appeared to diminish the early acceleration effects, but later hydration retardation and autogenous shrinkage were still observed

Formation and utilization of fly ash

Energy Technology Data Exchange (ETDEWEB)

Vargyai, J

1974-01-01

General problems of slag and fly ash formation and utilization are discussed. The ever-increasing energy demand, and the comeback of coal as an energy carrier in power plants call for efficient solutions to the problem of slag and fly ash. Slag and fly ash are used for concrete in which they partly replace cement. Other possible uses are the amelioration of acid soils, fireclay manufacture, road construction, and tiles. It is possible to recover metals, such as vanadium, iron, aluminum, and radioactive materials from certain types of fly ash and slag. The utilization of fly ash is essential also with respect to the abatement of entrainment from dumps.

Environmental interactions of cement-based products

NARCIS (Netherlands)

Florea, M.V.A.; Schmidt, W.; Msinjili, N.S.

2016-01-01

The environmental interactions of concrete and other cement-based products encompasses both the influence of such materials on their environment, as well as the effects of the environment on the materials in time. There are a number of ways in which the environmental impact of concrete can be

Power station fly ash. A review of value-added utilization outside of the construction industry

International Nuclear Information System (INIS)

Iyer, R.S.; Scott, J.A.

2001-01-01

The disposal of fly ash from coal-fired power stations causes significant economic and environmental problems. A relatively small percentage of the material finds application as an ingredient in cement and other construction products, but the vast majority of material generated each year is held in ash dams or similar dumps. This unproductive use of land and the associated long-term financial burden of maintenance has led to realization that alternative uses for fly ash as a value-added product beyond incorporation in construction materials are needed. Utilization of fly ash in such areas as novel materials, waste management, recovery of metals and agriculture is reviewed in this article with the aim of looking at new areas that will expand the positive reuse of fly ash, thereby helping to reduce the environmental and economic impacts of disposal

Diffusion behavior of anion in hardened low-heat portland cement paste containing fly ash. Dependence of effective diffusion coefficient on pore structure

International Nuclear Information System (INIS)

Chida, Taiji; Yoshida, Takahiro

2012-01-01

In the sub-surface disposal system, the closely packed concrete layer is expected the low diffusivity to retard the migration of radionuclides. Low-heat portland cement containing 30 wt% fly ash (FAC) is a candidate cement material for the construction of sub-surface repository because of its high dense structure and its resistance to cracking. Previously, we reported that FAC has lower diffusivity than Ordinary Portland Cement (OPC) for acetic acid and iodine. However, the mechanism for low diffusivity of FAC was not clear. In this study, the diffusion of multiple trace ions (chlorine, bromine and iodine) in hardened cement pastes was examined by through-diffusion experiments. The effective diffusion coefficients, D e , of the trace ions for hardened OPC cement pastes were on the order of 10 -12 m 2 s -1 for trace ions, and D e for hardened FAC cement pastes were on the order of 10 -13 m 2 s -1 for chlorine, 10 -14 m 2 s -1 for bromine and 10 -15 m 2 s -1 for iodine. Additionally, the pore size distribution and porosity of FAC changed to more closely packed structure for 13 months by the pozzolanic reaction, and the pore size distribution of FAC (mainly 3-10 nm) were an order of magnitude smaller than that of OPC. These results suggest that the low diffusivity of FAC is based on the continuous change in the pore structure and the nano-scale pore size retarding the migration of trace ions. (author)

Study on pore structure and diffusion coefficient of chloride ion in hardened low-alkaline cement

International Nuclear Information System (INIS)

Mihara, Morihiro; Torii, Kazuyuki

2009-03-01

Low-alkaline cement using pozzolans is under consideration as a possible filling and structural material in geological disposal for long-lived radioactive waste. Silica fume and fly ash are used to develop the low-alkaline cement which is named HFSC, High-volume Fly ash Silica fume Cement. In this study, pore structure and diffusivity of chloride ion in HFSC pastes were investigated in order to understand the fundamental transport properties of ions. HFSC which included different contents of fly ash (40%, 50% and 60%) with silica fume (20%) and ordinary Portland (OPC) cement were prepared. Hardened cement pastes were supplied to pore structure analysis and in-diffusion experiment with NaCl and CaCl 2 solution. Mercury intrusion method (MIP) commonly used and image analysis of backscattered electron microscopy (BSE) for pore in hardened cement paste were performed to investigate the pore structure. The porosity of HFSC was larger than that of OPC measured by MIP. However, pore diameter increasing pore volume of HFSC was smaller than that of OPC. It was observed that lager pores were in HFSC than in OPC from BSE. These large pores in HFSC were originated from cenosphere of FA. The apparent diffusivity of chloride in HFSC with fly ash of 40% showed smallest value in the cement pastes. It was concluded that the smallest diffusion coefficient was caused by a pore of HFSC which had a bended structure and ion exclusion/filtration effect. (author)

Laboratory Investigations on Mechanical Properties of High Volume Fly Ash Concrete and Composite Sections

OpenAIRE

Aravindkumar B. Harwalkar; S. S. Awanti

2013-01-01

Use of fly ash as a supplementary cementing material in large volumes can bring both technological and economic benefits for concrete industry. In this investigation mix proportions for high volume fly ash concrete were determined at cement replacement levels of 50%, 55%, 60% and 65% with low calcium fly ash. Flexural and compressive strengths of different mixes were measured at ages of 7, 28 and 90 days. Flexural strength of composite section prepared from pavement quali...

Calculation of calcium diffusion coefficient of cement hardenings using minute pore data

International Nuclear Information System (INIS)

Hitomi, Takashi; Takeda, Nobufumi; Iriya, Keishiro

2009-01-01

This report describes the calculations of the diffusion coefficient of the Ca ion of cement hardenings using minute pore data. The observed hardenings were ordinary Portland cement (OPC), low-heat Portland cement with fly ash (LPC+FA) and highly fly ash containing silica fume cement (HFSC). The samples were cured in the standard and artificially leached by accelerated test. Minute pore datas of the cement hardenings were acquired with image processing of internal structural information obtained from high resolution X-ray computed tomography observations. Upon analysis, several voxels are combined into one bigger voxel, the diffusion coefficient of the voxels were determined in proportion to the number of voxels which were included in. The results reveal that the change in the calcium diffusion coefficient of OPC due to leaching was large, but the LPC+FA and HFSC cements exhibited even greater changes than OPC. It is suggested that the diffusion coefficients are proportional to the Ca/Si ratio of the samples. (author)

Calcium phosphate stabilization of fly ash with chloride extraction.

Science.gov (United States)

Nzihou, Ange; Sharrock, Patrick

2002-01-01

Municipal solid waste incinerator by products include fly ash and air pollution control residues. In order to transform these incinerator wastes into reusable mineral species, soluble alkali chlorides must be separated and toxic trace elements must be stabilized in insoluble form. We show that alkali chlorides can be extracted efficiently in an aqueous extraction step combining a calcium phosphate gel precipitation. In such a process, sodium and potassium chlorides are obtained free from calcium salts, and the trace metal ions are immobilized in the calcium phosphate matrix. Moderate calcination of the chemically treated fly ash leads to the formation of cristalline hydroxylapatite. Fly ash spiked with copper ions and treated by this process shows improved stability of metal ions. Leaching tests with water or EDTA reveal a significant drop in metal ion dissolution. Hydroxylapatite may trap toxic metals and also prevent their evaporation during thermal treatments. Incinerator fly ash together with air pollution control residues, treated by the combined chloride extraction and hydroxylapatite formation process may be considered safe to use as a mineral filler in value added products such as road base or cement blocks.

The effect of fly ash on the quality of mortars

Energy Technology Data Exchange (ETDEWEB)

Hovy, M F [Blue Circle Cement (Pty) Ltd., Industria West (South Africa)

1994-12-31

A comparative study of the commercially available blends of the fly cement was made. The focus of the research was to determine the suitability of fly ash blends in mortars. A comparative evaluation was made to establish the differences between laboratory analysis and on site practice. These comparisons were made using 4 different building sands. The laboratory evaluations were confined to specified test methods to determine the suitability of the mortar. However, the in-situ tests required an innovative approach such as: conducting tests on mortar joints to determine the in-situ compressive strengths. (A new technique was developed, which involves shooting nails into the mortar joint, determining the penetration depth and its pull out strength. This is then calibrated against cube strengths); and conducting tests using the SABS approach to determine the resistance to water penetration through a brick wall. The trends in the laboratory evaluations were as expected in terms of improved water demands, water retention and reduced compressive strengths. The in-situ mortar compressive strengths were marginally lower when using fly ash blends compared to ordinary portland cement. The use of fly ash blends improved the resistance of water penetration through a brick wall. In-situ tests are probably the only meaningful way to determine the effectiveness of a mortar in fulfilling its functions in a wall as laid down by SABS 0164:1990. With this in mind, the same quality or an improved quality mortar will be obtained using fly ash blended cements rather than ordinary portland cement. 10 refs., 13 figs., 5 tabs.

Utilization of flotation wastes of copper slag as raw material in cement production

International Nuclear Information System (INIS)

Alp, I.; Deveci, H.; Suenguen, H.

2008-01-01

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

Utilization of flotation wastes of copper slag as raw material in cement production.

Science.gov (United States)

Alp, I; Deveci, H; Süngün, H

2008-11-30

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

High performance concrete with blended cement

International Nuclear Information System (INIS)

Biswas, P.P.; Saraswati, S.; Basu, P.C.

2012-01-01

Principal objectives of the proposed project are two folds. Firstly, to develop the HPC mix suitable to NPP structures with blended cement, and secondly to study its durability necessary for desired long-term performance. Three grades of concrete to b considered in the proposed projects are M35, M50 and M60 with two types of blended cements, i.e. Portland slag cement (PSC) and Portland pozzolana cement (PPC). Three types of mineral admixtures - silica fume, fly ash and ground granulated blast furnace slag will be used. Concrete mixes with OPc and without any mineral admixture will be considered as reference case. Durability study of these mixes will be carried out

Influence of ferrite phase in alite-calcium sulfoaluminate cements

Science.gov (United States)

Duvallet, Tristana Yvonne Francoise

Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

Development of low-alkaline cement using pozzolans for geological disposal of long-lived radioactive waste

International Nuclear Information System (INIS)

Mihara, Morihiro; Iriya, Keishiro; Torii, Kazuyuki

2008-01-01

To reduce uncertainties in the safety assessment of the disposal system for long-lived radioactive waste, cement was developed which generates leachates with a lower pH than that of ordinary cement paste. This cement is termed 'low-alkaline cement'. Large amounts of pozzolans were used to produce the low-alkaline cement with ordinary Portland cement. Silica fume was found to be an effective pozzolans to reduce pH, but the needed large amount of silica fume reduced the workability of fresh concrete. Therefore, the authors also used fly ash with silica fume, to develop more workable low-alkaline cement, termed high-volume fly ash silica fume cement (HFSC). Two types of HFSC developed showed high compressive strength, smaller drying shrinkage and lower temperature rise than that of ordinary Portland cement. It was confirmed that HFSC could be used as self-compacting concrete. Therefore they can be applied as either structural or backfilling concrete in the disposal system. (author)

Effect of Sodium Carboxymethyl Celluloses on Water-catalyzed Self-degradation of 200-degree C-heated Alkali-Activated Cement

Energy Technology Data Exchange (ETDEWEB)

Sugama T.; Pyatina, T.

2012-05-01

We investigated the usefulness of sodium carboxymethyl celluloses (CMC) in promoting self-degradation of 200°C-heated sodium silicate-activated slag/Class C fly ash cementitious material after contact with water. CMC emitted two major volatile compounds, CO2 and acetic acid, creating a porous structure in cement. CMC also reacted with NaOH from sodium silicate to form three water-insensitive solid reaction products, disodium glycolate salt, sodium glucosidic salt, and sodium bicarbonate. Other water-sensitive solid reaction products, such as sodium polysilicate and sodium carbonate, were derived from hydrolysates of sodium silicate. Dissolution of these products upon contact with water generated heat that promoted cement’s self-degradation. Thus, CMC of high molecular weight rendered two important features to the water-catalyzed self-degradation of heated cement: One was the high heat energy generated in exothermic reactions in cement; the other was the introduction of extensive porosity into cement.

Biphasic products of dicalcium phosphate-rich cement with injectability and nondispersibility

International Nuclear Information System (INIS)

Ko, Chia-Ling; Chen, Jian-Chih; Hung, Chun-Cheng; Wang, Jen-Chyan; Tien, Yin-Chun; Chen, Wen-Cheng

2014-01-01

In this study, a calcium phosphate cement was developed using tetracalcium phosphate and surface-modified dicalcium phosphate anhydrous (DCPA). This developed injectable bone graft substitute can be molded to the shape of the bone cavity and set in situ through the piping system that has an adequate mechanical strength, non-dispersibility, and biocompatibility. The materials were based on the modified DCPA compositions of calcium phosphate cement (CPC), where the phase ratio of the surface-modified DCPA is higher than that of the conventional CPC for forming dicalcium phosphate (DCP)-rich cement. The composition and morphology of several calcium phosphate cement specimens during setting were analyzed via X-ray diffractometry and transmission electron microscopy coupled with an energy dispersive spectroscopy system. The compressive strength of DCP-rich CPCs was greater than 30 MPa after 24 h of immersion in vitro. The reaction of the CPCs produced steady final biphasic products of DCPs with apatite. The composites of calcium phosphate cements derived from tetracalcium phosphate mixed with surface-modified DCPA exhibited excellent mechanical properties, injectability, and interlocking forces between particles, and they also featured nondispersive behavior when immersed in a physiological solution. - Highlights: • Bone cement precursor with nanocrystals is characterized. • DCP-rich CPCs with nanocrystals exhibited biphasic product phases. • Nanocrystals in cement significantly affected the interlocking ability. • Nanocrystals in cement exhibited higher strength and anti-dispersion. • DCP-rich CPCs increase the potential of bioresorption after reaction

Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

International Nuclear Information System (INIS)

Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; Van Der Sloot, H. A.

2013-01-01

Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems. (authors)

Upshot of Elevated Temperature on Performance Facet of Fly Ash ...

African Journals Online (AJOL)

This study investigates the effects of elevated temperature variation on the compressive strength of Fly Ash/Ordinary Portland Cement (OPC) Laterized concrete ... and 10% Fly ash content at 2500C. This is an indication that the strength of Fly ash/OPC Laterized concrete is generally sufficient for use at elevated temperature ...

Studies of natural radioactivity in cement products using gamma ray spectroscopy

International Nuclear Information System (INIS)

Ibrahim, N.; Periasamy, V.

2000-01-01

Evidence from our earlier study on several types of building materials has shown that cement contains a substantial amount of natural occurring radioactive materials. There are many brands of cement products available in Malaysia. Although the basic ingredients of cement are similar across brand, their proportion varies. In this study we have selected twelve brands of cement products which are analysed for natural radioactivity (U,Th,K) using gamma ray spectrometry. The gamma energies of interest are 583.1 keV, 609.3 keV and 1460 keV for nuclides 208 Tl, 214 Bi and 40 K respectively. Our findings show a relatively high activity of 40 K for all cement brands, ranging from 33 Bq/kg to as high as 3010 Bq/kg. Uranium activity ranges from 9Bq/kg to 672 Bq/kg while thorium activity was found range from 6Bq/kg to 94 Bq/kg. The radium equivalent activity is calculated for all brands and the values obtained range between 24 Bq/kg to 879 Bq/kg. Eight out of twelve products possess radium equivalent greater than 370 Bq/kg, a threshold limit for radiation dose equivalent to 1.5 mSv per annum. (author)

The comparison analysis of total factor productivity and eco-efficiency in China's cement manufactures

International Nuclear Information System (INIS)

Long, Xingle; Zhao, Xicang; Cheng, Faxin

2015-01-01

This paper mainly compares total factor productivity and eco-efficiency in China's cement manufactures from 2005 to 2010. First, we evaluate total factor productivity and eco-efficiency of China's cement manufactures through distance function and directional slack-based measure (DSBM) respectively. Furthermore, we also explore the difference of total factor productivity and eco-efficiency. Last, we investigate the determinants of Malmquist, Mamlquist–Luenberger of China's cement manufactures through random-effect Tobit and bootstrap truncated econometric methods. We find that there are some gaps between Malmquist and Mamlquist–Luenberger of China's cement manufactures. Per labor cement industry value has U-shape relationship with both Malmquist and Malmquist–Luenberger. It is necessary to adopt advanced technology to reduce pollutant emissions. -- Highlights: •Eco-efficiency of cement manufactures is evaluated through slack-based measure. •Eco-efficiency of China's cement manufactures has biases with total factor productivity. •Environmental Kuznets curve is existed for China's cement manufactures

Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

International Nuclear Information System (INIS)

Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

2012-01-01

A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

Topics in cement and concrete research

OpenAIRE

Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

2007-01-01

The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

Directory of Open Access Journals (Sweden)

Strigáč Július

2015-11-01

Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

Alkali silica reaction (ASR) in cement free alkali activated sustainable concrete.

Science.gov (United States)

2016-12-19

This report summarizes the findings of an experimental evaluation into alkali silica : reaction (ASR) in cement free alkali-activated slag and fly ash binder concrete. The : susceptibility of alkali-activated fly ash and slag concrete binders to dele...

Cementation and solidification of Rocky Flats Plant incinerator ash

International Nuclear Information System (INIS)

Phillips, J.A.; Semones, G.B.

1994-01-01

Cementation studies on various aqueous waste streams at Rocky Flats have shown this technology to be effective for immobilizing the RCRA constituents in the waste. Cementation is also being evaluated for encapsulation of incinerator ash. Experiments will initially evaluate a surrogate ash waste using a Taguchi experimental design to optimize the cement formulation and waste loading levels for this application. Variables of waste loading, fly ash additions, water/cement ratio, and cement type will be tested at three levels each during the course of this work. Tests will finally be conducted on actual waste using the optimized cement formulation developed from this testing. This progression of tests will evaluate the effectiveness of cement encapsulation for this waste stream without generating any additional wastes

Cement Formation

DEFF Research Database (Denmark)

Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

2012-01-01

Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

Mechanical and Durability Properties of Fly Ash Based Concrete Exposed to Marine Environment

Science.gov (United States)

Kagadgar, Sarfaraz Ahmed; Saha, Suman; Rajasekaran, C.

2017-06-01

Efforts over the past few years for improving the performance of concrete suggest that cement replacement with mineral admixtures can enhance the strength and durability of concrete. Feasibility of producing good quality concrete by using alccofine and fly ash replacements is investigated and also the potential benefits from their incorporation were looked into. In this study, an attempt has been made to assess the performance of concrete in severe marine conditions exposed upto a period of 150 days. This work investigates the influence of alccofine and fly ash as partial replacement of cement in various percentages (Alccofine - 5% replacement to cement content) and (fly ash - 0%, 15%, 30%, 50% & 60% to total cementitious content) on mechanical and durability properties (Permit ion permeability test and corrosion current density) of concrete. Usage of alccofine and high quantity of fly ash as additional cementitious materials in concrete has resulted in higher workability of concrete. Inclusion of alccofine shows an early strength gaining property whereas fly ash results in gaining strength at later stage. Concrete mixes containing 5% alccofine with 15% fly ash replacement reported greater compressive strength than the other concrete mixes cured in both curing conditions. Durability test conducted at 56 and 150 days indicated that concrete containing higher percentages of fly ash resulted in lower permeability as well lesser corrosion density.

Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

Directory of Open Access Journals (Sweden)

Konstantin Sobolev

2003-01-01

Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

2008-07-30

The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

Fly ash carbon passivation

Science.gov (United States)

La Count, Robert B; Baltrus, John P; Kern, Douglas G

2013-05-14

A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most of the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.

SCC with high volume of fly ash content

Directory of Open Access Journals (Sweden)

Bakhrakh Anton

2017-01-01

Full Text Available Self-compacting concrete is a very perspective building material. It provides great benefits during the construction of heavily reinforced buildings. SCC has outstanding properties such as high flowability, dense structure and high strength due to specific quality of aggregates, fillers, their proportion in mix, use of polycarboxylate-based superplasticizers. Main disadvantages of SCC are high price and the difficulty of obtaining a proper mix. Use of fillers, such as fly ash type F, is a way to make SCC cheaper by replacing part of cement. Fly ash also provides some technological and operating advantages. In this paper the influence of high volume (60% from cement fly ash type F on the properties of concrete mixture and hardened concrete is investigated. The result of the work shows the possibility of reduction the cost of SCC using ordinary fillers and high amount of fly ash. The investigated SCC has low speed of hardening (7-day compressive strength at the range of 41.8 MPa and high volume of entrained air content (3.5%.

75 FR 453 - FLSMidth, Inc., Cement Division, Product Engineering, Including On-Site Leased Workers of Aerotek...

Science.gov (United States)

2010-01-05

... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-72,048] FLSMidth, Inc., Cement..., Inc., Cement Division, Product Engineering, including on-site leased workers of Aerotek Contract.... were also employed on-site at FLSmidth, Inc., Cement Division, Product Engineering, Bethlehem...

The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

KAUST Repository

Oh, Jae Eun

2010-02-01

The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

International Nuclear Information System (INIS)

Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

2010-01-01

The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 deg. C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

Directory of Open Access Journals (Sweden)

Li Luo

2016-01-01

Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

Calculation of crack stress density of cement base materials

Directory of Open Access Journals (Sweden)

Chun-e Sui

2018-01-01

Full Text Available In this paper, the fracture load of cement paste with different water cement ratio, different mineral admixtures, including fly ash, silica fume and slag, is obtained through experiments. the three-dimensional fracture surface is reconstructed and the three-dimensional effective area of the fracture surface is calculated. the effective fracture stress density of different cement paste is obtained. The results show that the polynomial function can accurately describe the relationship between the three-dimensional total area and the tensile strength

Economic characteristics of concrete production from fly ash as a way of land recultivation

Directory of Open Access Journals (Sweden)

Zekić Vladislav

2014-01-01

Full Text Available Application of fly ash in the construction industry is particularly significant in the terms of environmental protection and in the terms of improvement opportunities of certain properties of cement mortar and concrete. In addition to this, it is possible to perform the recultivation of significant area of agricultural land. Concrete production precedes the production of lightweight aggregate which is then used as an aggregate. Calculated costs of concrete production using lightweight aggregate were 70.52 €/m3. Most of these costs are energy costs in the sum of 85% of total costs. In the situation when the costs of concrete production using lightweight aggregate are compared to the concrete price at the market, or produced with the use of construction gravel, estimation of the economic viability gives a negative result. This result is caused by the high cost of the aggregate. The observed calculation did not include an improved thermal-insulating property of concrete and reduce pollution through binding of waste ash. According to this, final assessment can only be made after extensive technological, macroeconomic and environmental analysis. Economic analysis should be primarily based on the value of land that can be recultivation in this way.

Immobilisation of MTR waste in cement (product evaluation)

International Nuclear Information System (INIS)

Howard, C.G.; Lee, D.J.

1988-01-01

The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. (author)

Fabrication of Phosphate Cement with High Integrity

International Nuclear Information System (INIS)

Yang, Jae Hwan; Lee, Chang Hwa; Heo, Cheol Min; Jeon, Min Ku; Kang, Kweon Ho

2011-01-01

As the development of industrial society has accelerated, hazardous wastes are generated as well. According to the 1986 statistics of U.S.A, each person made 40 tons of waste in America that year. Treatment of radioactive waste is one of the most important and serious problems related to waste treatments, because its radioactivity and decaying heat have harmful effects to human and environment for a long time. Nuclear developed countries have used conventional method of treatment such as vitrification or cementation in order to stabilize and solidify radioactive waste. Although the former guarantees the formation of high leaching resistant and durable waste form, it requires several hundred (or even more than one thousand) temperature to melt glass frit. This process generates secondary waste volatilized, as well as being non-economical. Cement technology played a role of immobilizing low and middle class wastes. It has advantages of low temperature setting, low cost, easy process, etc. The alkalinity of ordinary cement, however, constrains the utility of cement to the solidification of alkaline waste. In addition, leachability and mechanical strength of cements are not quite appropriate for the stabilization of high level waste. In this regard, chemically bonded phosphate cement(CBPC), which sets by an acid-base reaction, is a potentially expectable material for immobilization of radioactive waste. CBPC not only sets at room temperature, but also encapsulates various isotopes chemically. The performance of CBPC can be enhanced by the addition of fly ash, sand, wollastonite, etc. This study aims at fabricating the CBPC containing fly ash with high integrity. Morphology, microstructure, and compressive strength are evaluated using SEM, and digital compressing machine

Polymer-Cement Composites Containing Waste Perlite Powder

Directory of Open Access Journals (Sweden)

Paweł Łukowski

2016-10-01

Full Text Available Polymer-cement composites (PCCs are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction.

Rheology and setting of high volume fly ash mixtures

Energy Technology Data Exchange (ETDEWEB)

Dale P. Bentz; Chiara F. Ferraris [National Institute of Standards and Technology, Gaithersburg, MD (United States). Building and Fire Research Laboratory

2010-04-15

While high volume fly ash (HVFA) concretes can be designed and produced to meet 28-d strength requirements and often even exceed the durability performance of conventional concretes, a persistent problem is the potentially long delay in setting time that produces concurrently long delays in finishing the concrete in the field. Previous isothermal calorimetry studies on two different powder additions, namely calcium hydroxide and a rapid set cement, have shown that these powders can mitigate excessive retardation of the hydration reactions. In this paper, rheological measurements and conventional Vicat setting time studies are conducted to verify that these powder additions do indeed reduce setting times in paste systems based on both ASTM Class C and ASTM Class F fly ashes. The reductions depend on the class of fly ash and suggest that trial mixtures would be a necessity to apply these technologies to each specific fly ash/cement/admixture combination being employed in the field. Potentially, for such screening studies, the rheological measurement of yield stress may provide a faster indication of setting (and finishability) than conventional Vicat needle penetration measurements on pastes.

Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

International Nuclear Information System (INIS)

Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

2013-01-01

The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

Mortality and cancer morbidity among cement production workers: a meta-analysis.

Science.gov (United States)

Donato, Francesca; Garzaro, Giacomo; Pira, Enrico; Boffetta, Paolo

2016-11-01

To analyze overall and cause-specific mortality, especially from cancer, among cement production workers. Results from some epidemiological studies suggested an increased risk of overall mortality and of stomach cancer associated with employment in the cement production, but the presence of a hazard and, if present, the magnitude of a risk have not been precisely quantified. We conducted a systematic review and meta-analysis of data on mortality from all causes, cardiovascular or respiratory diseases, and cancer among cement workers. The literature search in PubMed and Scopus up to February 2016 and with appropriate keywords on mortality among cement workers revealed 188 articles which were screened. A total of 117 articles were reviewed in full text and 12 articles, referring to 11 study populations, were found to be relevant and of sufficient quality for further analysis. Meta-analyses were performed using a random-effects model. Eight cohort studies, one proportionate mortality study, and two case-control studies were identified. The summary RRs were 0.89 [95 % confidence interval (CI) 0.76-1.01] for all-cause mortality, 0.94 (95 %, CI 0.80-1.08) for cancer mortality, 1.07 (95 % CI 0.79-1.35) for lung cancer mortality, and 0.93 (95 % CI 0.70-1.17) for stomach cancer mortality, respectively. Significant heterogeneity in results was observed among studies. The present meta-analysis does not provide evidence of increased risk of overall mortality, as well as cancer, cardiovascular or respiratory mortality in relation to employment in cement production.

The Effect of Fly Ash on the Corrosion Behaviour of Galvanised Steel Rebarsin Concrete

Science.gov (United States)

Tittarelli, Francesca; Mobili, Alessandra; Bellezze, Tiziano

2017-08-01

The effect of fly ash on the corrosion behaviour of galvanised steel rebars in cracked concrete specimens exposed to wet-dry cycles in a chloride solution has been investigated. The obtained results show that the use of fly ash, replacing either cement or aggregate, always improves the corrosion behaviour of galvanised steel reinforcements. In particular, the addition of fly ash, even in the presence of concrete cracks, decreases the corrosion rate monitored in very porous concretes, as those with w/c = 0.80, to values comparable with those obtained in good quality concretes, as those with w/c = 0.45. Therefore, fly ash cancels the negative effect, at least from the corrosion point of view, of a great porosity of the cement matrix.

Correlating cement characteristics with rheology of paste

International Nuclear Information System (INIS)

Vikan, H.; Justnes, H.; Winnefeld, F.; Figi, R.

2007-01-01

The influence of cement characteristics such as cement fineness and clinker composition on the 'flow resistance' measured as the area under the shear stress-shear rate flow curve has been investigated. Three different types of plasticizers namely naphthalene sulphonate-formaldehyde condensate, polyether grafted polyacrylate, and lignosulphonate have been tested in this context on 6 different cements. The flow resistance correlated well with the cement characteristic (Blaine.{d.cC 3 A + [1 - d].C 3 S}) where the factor d represents relative reactivity of cubic C 3 A and C 3 S while cC 3 A and C 3 S represent the content of these minerals. It was found to be either a linear or exponential function of the combined cement characteristic depending on plasticizer type and dosage. The correlation was valid for a mix of pure cement and cement with fly ash, limestone filler (4%), as well as pastes with constant silica fume dosage, when the mineral contents were determined by Rietveld analysis of X-ray diffractograms

Fourth international conference on fly ash, silica fume, slag, and natural pozzolans in concrete: Supplemental proceedings

International Nuclear Information System (INIS)

Berry, E.E.; Hemmings, R.T.; Zhang, M.H.; Malhotra, V.M.

1992-03-01

This report consists of four papers presented at a special session on high volume fly ash (HVFA) concrete. These four papers summarize an EPRI research project currently in progress that is investigating HVFA concretes. This objective of this research is to commercialize the HVFA concrete technology through: (1) an extensive measurement of basic engineering and durability properties; (2) an examination of the binder microstructure and cementation hydration reactions; and (3) technology transfer to industry and the construction community. Overall the data from the project that are summarized in these papers, show that commercial quality structural grade concrete (up to 50 MPa compressive strength at 90 days) can be made from a wide range of fly ashes and cements available throughout the USA. It has been shown in this project that fly ash is a reactive participant with the Portland cement in the cementing process, and also serves as a microaggregate in a multiphase composite binder formed during curing. The properties of the binder were found to significantly influence strength development, elastic modulus, and the stress-strain behavior of HVFA concrete. Overall, the data presented show that regardless of the type of fly ash (from the nine US ashes evaluated) and the two cements used, that air-entrained HVFA concrete exhibits excellent durability in all respects except under application of deicing salts where some surface scaling has been observed in the laboratory

physico-chemical studies on polymer impregnated blending cement mortar composite

International Nuclear Information System (INIS)

Abdel-Rahman, H.A.

2001-01-01

as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

Effectiveness of the Top-Down Nanotechnology in the Production of Ultrafine Cement (~220 nm

Directory of Open Access Journals (Sweden)

Byung-Wan Jo

2014-01-01

Full Text Available The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h and grinding agent (methanol and ethanol on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle <350 nm and 50% of the cement particle < 220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.

Mechanical Properties and Shear Strengthening Capacity of High Volume Fly Ash-Cementitious Composite

Science.gov (United States)

Joseph, Aswin K.; Anand, K. B.

2018-02-01

This paper discusses development of Poly Vinyl Alcohol (PVA) fibre reinforced cementitious composites taking into account environmental sustainability. Composites with fly ash to cement ratios from 0 to 3 are investigated in this study. The mechanical properties of HVFA-cement composite are discussed in this paper at PVA fiber volume fraction maintained at 1% of total volume of composite. The optimum replacement of cement with fly ash was found to be 75%, i.e. fly ash to cement ratio (FA/C) of 3. The increase in fiber content from 1% to 2% showed better mechanical performance. A strain capacity of 2.38% was obtained for FA/C ratio of 3 with 2% volume fraction of fiber. With the objective of evaluating the performance of cementitious composites as a strengthening material in reinforced concrete beams, the beams deficient in shear capacity were strengthened with optimal mix having 2% volume fraction of fiber as the strengthening material and tested under four-point load. The reinforced concrete beams designed as shear deficient were loaded to failure and retrofitted with the composite in order to assess the efficiency as a repair material under shear.

Immobilization of simulated radionuclide 133Cs{sup +} by fly ash-based geopolymer

Energy Technology Data Exchange (ETDEWEB)

Li, Qin; Sun, Zengqing; Tao, Dejing; Xu, Yan; Li, Peiming; Cui, Hao; Zhai, Jianping, E-mail: jpzhai@nju.edu.cn

2013-11-15

Highlights: • Fly ash-based geopolymer was used to immobilize 133Cs{sup +}, with cement as comparison. • Less Cs{sup +} was leached out from geopolymer in deionized water, acid and salt solutions. • Geopolymer showed more excellent acid resistance than cement blocks. • Geopolymer maintained superior mechanical strength to cement matrices. • Geopolymer showed good freeze–thaw and high-temperature performances. -- Abstract: The recent nuclear leak in Japan once again attracted people's attention to nuclear safety problems. Because of their poor thermal stability, those low-cost materials such as cement and asphalt cannot be used for the solidification of the radioactive wastes. In this work, the solidification behavior of 133Cs{sup +} by fly ash-based geopolymer was investigated. Leaching tests (carried out in deionized water, sulfuric acid and magnesium sulfate solutions) revealed that the geopolymer solidification had lower cumulative fraction leaching concentration (CFLC) of 133Cs{sup +} than that of cemented form. The thermal stability (high-temperature and freeze–thaw resistance) and acid-resistance of the geopolymer were also both better than that of cement. The geopolymer solidification block can acquire a compressive strength up to 30 MPa after 2 h calcination at 1000 °C. The morphology and mineral phases of the geopolymer and the geopolymer solidification block were characterized by SEM and XRD, and EDX analysis indicated that most of Cs associated with the amorphous geopolymer gel. These results gave encouragement for the idea that the fly ash-based geopolymer could be used as a low-cost and high-efficiency material for the immobilization of radioactive wastes.

Methods and Production of Cementation Materials for Immobilisation into Waste Form. Research of Cementation Processes for Specific Liquid Radioactive Waste Streams of Radiochemical Plants

International Nuclear Information System (INIS)

Sukhanov, L.P.

2013-01-01

In the near future Russian Federation is planning to use industrial cementation facilities at two radiochemical combines - PA 'Mayak' and Mountain Chemical Combine. Scope of the research within the IAEA CRP contact No. 14176 included the development of cementation processes for specfic liquid radioactive waste streams that are present in these enterprisers. The research on cementation of liquid waste from spent nuclear fuel reprocessing at PA 'Mayak' allowed obtaining experimental data characterizing the technological process and basic characteristics of the produced cement compounds (e.g. mechanical strength, water resistance, frost resistance, flowability, etc.) immobilizing different streams of waste (e.g. hydrated-salt sludges, filter material pulps, mixture of hydrated salt slurries and filter material pulps, tritium liquid waste). Determined optimum technological parameters will allow industrial scale production of cement compound with required quality and higher flowability that is necessary for providing uniform filling of compartments of storage facilities at these sites. The research has been also carried out for the development of cementation technology for immobilization of pulps from storage tanks of Mountain Chemical Combine radiochemical plant. Cementation of such pulps is a difficult technological task because pulps are of complex chemical composition (e.g. hydroxides of manganese, iron, nickel, etc., as well as silicon oxide) and a relatively high activity. The research of cementation process selection for these pulps included studies of the impact of sorbing additive type and content on cement compounds leachability, flowability, impact of cement compound age to its mechanical strength, heat generation of cement compounds and others. The research results obtained allowed testing of cementation facility with a pulse type mixer on the full-scale. Use of such mixer for pulp cementation makes possible to prepare a homogeneous cement compound with the

Effect of total cementitious content on shear strength of high-volume fly ash concrete beams

International Nuclear Information System (INIS)

Arezoumandi, Mahdi; Volz, Jeffery S.; Ortega, Carlos A.; Myers, John J.

2013-01-01

Highlights: ► Existing design standards conservatively predicted the capacity of the HVFAC beams. ► In general, the HVFAC beams exceeded the code predicted shear strengths. ► The cementitious content did not have effect on the shear behavior of the HVFAC beams. - Abstract: The production of portland cement – the key ingredient in concrete – generates a significant amount of carbon dioxide. However, due to its incredible versatility, availability, and relatively low cost, concrete is the most consumed manmade material on the planet. One method of reducing concrete’s contribution to greenhouse gas emissions is the use of fly ash to replace a significant amount of the cement. This paper compares two experimental studies that were conducted to investigate the shear strength of full-scale beams constructed with high-volume fly ash concrete (HVFAC) – concrete with at least 50% of the cement replaced with fly ash. The primary difference between the two studies involved the amount of cementitious material, with one mix having a relatively high total cementitious content (502 kg/m 3 ) and the other mix having a relatively low total cementitious content (337 kg/m 3 ). Both mixes utilized a 70% replacement of portland cement with a Class C fly ash. Each of these experimental programs consisted of eight beams (six without shear reinforcing and two with shear reinforcing in the form of stirrups) with three different longitudinal reinforcement ratios. The beams were tested under a simply supported four-point loading condition. The experimental shear strengths of the beams were compared with both the shear provisions of selected standards (US, Australia, Canada, Europe, and Japan) and a shear database of conventional concrete (CC) specimens. Furthermore, statistical data analyses (both parametric and nonparametric) were performed to evaluate whether or not there is any statistically significant difference between the shear strength of both mixes. Results of these

Calcination of kaolinite clay particles for cement production

DEFF Research Database (Denmark)

Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

2014-01-01

Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

The improved heat integration of cement production under limited process conditions: A case study for Croatia

International Nuclear Information System (INIS)

Boldyryev, Stanislav; Mikulčić, Hrvoje; Mohorović, Zoran; Vujanović, Milan; Krajačić, Goran; Duić, Neven

2016-01-01

Given that cement is the most widely used material for housing and modern infrastructure needs, this paper analyses the energy efficiency of the cement manufacturing processes for a particular cement plant. The cement industry is one of the largest consumers of carbon-containing primary energy sources and one of the primary polluters of the environment, emitting approximately 5% of global pollution. Energy consumption represents the largest part of the production cost for cement factories and has a significant influence on product prices. Given that it is realised in modern society that infrastructural projects lead to a higher level of economy and sustainability for countries, reducing the production cost in the cement industry is a very important problem. The authors analysed the energy consumption of a particular cement factory in Croatia to determine the minimum energy targets of production and proposed pathways to improve energy efficiency. The Process Integration approach was used in this study. Nevertheless, the features of the cement factory forced the research to update its methodological steps to propose real pathways for a retrofit project with the aim of achieving the optimal minimum temperature difference between process streams. There are various streams, including those that contain solid particles, gas and air streams, and streams, that should be cooled down rapidly; these facts become more complicated by the special construction of the process equipment, which causes heat transfer between some streams to be impossible. The main objective of this paper is to determine the potential of real energy savings and propose a solution for a new concept of heat exchanger network (HEN) that avoids the process traps and provides a feasible retrofit. The maximum heat recovery of that production of a particular type of cement was determined and improved when a HEN was built. The authors conclude that the energy consumption of the cement factory can be reduced by

Pemanfaatan limbah abu terbang (fly ash) , abu dasar (bottom ash) batubara dan limbah padat (sludge) industri karet sebagai bahan campuran pada pembuatan batako

OpenAIRE

Faisal, Hendri

2012-01-01

Brick-making research has been conducted from a mixture of fly ash as a cement mixed with aggregate materials based bottom ash and sludge, and sand, where fly ash and cement used as an adhesive matrix. The percentage addition of fly ash is 10%, 20%, 30%, 40% and 50% of initial weight of cement. The percentage addition of bottom ash and sludge as an aggregate is 5%, 10%, 15%, 20% and 25% of initial weight of sand with the time of hardening for 28 days. Parameter tests performed include: metals...

Alpha radioactivity in Indian cement samples

International Nuclear Information System (INIS)

Nain, M.; Chauhan, R. P.; Chakarvarti, S. K.

2006-01-01

The essential constituents of radioactive and each of cements like lime, silica and alumina are derived from earth's crust in which radioactive elements like uranium, thorium etc are also present in varying amounts almost everywhere. These two elements are considered as the parent elements of uranium and thorium radioactive decay series in which radon and thoron are produced respectively as decay products. In the present study the samples of ordinary Portland cement , Portland pozzolana cement and some other cementious finishing materials like white cement, Plaster of Paris , cement putty etc were collected and analysed for radium and radon concentrations along with radon exhalation rates. Materials and Methods: Alpha sensitive LR-115 Type II plastic track detectors commonly known as S olid State Nuclear Track Detectors w ere used to measure the radium and radon concentration. The alpha particles emitted from the radon causes the radiation damaged tracks. The Chemical etching in NaOH at 60 C for about 90 minutes was done to reveal these latent tracks, which were then scanned and counted by an optical microscope of suitable magnification. By calculating the track density of registered tracks, the radon and radium concentrations along with exhalation rate of radon, were determined using required formulae. Results: The radon and radium concentration in various brands of cements found to vary from 333±9.9 to 506±13.3 Bq m-3 and from 3.7±0.1 to 5.6±0.2 Bq k g-1 while in various cementious finishing materials used in the construction, these were found to vary from 378±19.7 to 550±9.8 Bq m-3 and from 4.2±0.2 to 6.1±0.1 Bq Kg-1, respectively. Based on the data the mass and surface exhalation rates were also calculated Conclusion: The measurements indicate that there is marginal variation of the concentration of radium and radon in various brands of cements in India with lower levels in the cement samples having red oxide and higher levels in fly ash based cement

Cement production from coal conversion residues

International Nuclear Information System (INIS)

Brown, L.D.; Clavenna, L.R.; Eakman, J.M.; Nahas, N.C.

1981-01-01

Cement is produced by feeding residue solids containing carbonaceous material and ash constituents obtained from converting a carbonaceous feed material into liquids and/or gases into a cement-making zone and burning the carbon in the residue solids to supply at least a portion of the energy required to convert the solids into cement

Cs and Cl penetration estimation in mortar from fly ash of MSWI

International Nuclear Information System (INIS)

Yamada, K.; Hosokawa, Y.; Haga, K.; Osako, M.

2015-01-01

By the Fukushima Daiichi accident, radioactive Cs was scattered widely in East Japan. From the viewpoint of radionuclide contaminated wastes management, water soluble Cs in the fly ash of incineration of municipal solid wastes (MSWI-FA) is the most serious problem. When final disposal of MSWI-FA contaminated by radioactive Cs in concrete pit is considered, it is necessary to understand the characteristics of MSWI-FA and Cs penetration behavior into concrete. In this study, the expected solution generated from MSWI-FA is analyzed and immersion test of mortar in this model solution was carried out for several kinds of cement and sand types. Cs showed similar penetration profiles with Cl regardless of cement and sand types. By using fly ash cement, the penetration depth of Cs decreased less than half compared to ordinary Portland cement (OPC). Clay mineral in sand did not affect the penetration of Cs possible because of the competing effect of potassium for Cs adsorption. Assuming a diffusion equation considering non-linear binding, from the measured profiles, diffusion coefficient and parameters of binding were obtained by fitting. Then, the Cs and Cl profiles after 30 years are estimated and penetration depths of Cs and Cl were only 15 mm for fly ash mortar. (authors)

Characterisation of cemented/bituminized LAW and MAW waste products

International Nuclear Information System (INIS)

Vejmelka, P.; Johnsen, P.; Kluger, W.; Koester, R.

1987-01-01

In the context of work for characterising low and medium activity waste products, investigations were carried out to determine the release of radioactivity from binding waste in given accidents, such as mechanical and thermal loading for the operating phase of a final store. The effects of mechanical loads on MAW cement products and the effects of thermal laods on MAW cement and MAW bitumen products were examined. The release of fine dust reaching the lungs, with a particle size of ≤10 μm from a 200 litre roller seam cement binder with a maximum mechanical load of 3x10 5 Nm covering the accident case is about 1.5 g and therefore corresponds to ≅ 10 -4 % of the total radio-activity inventory for homogeneous products. With thermal loading (60 minute oil fire, 800 0 C) ≅ 10 -3 % of the radioactivity inventory is released via the release of water from the waste binder. The activity release of MAW bitumen products containing NaNO 3 (175 litre drum) with thermal load is considerably higher, as due to the NaNO 3 content of the products, after an induction period of about 20 minutes there is an exothermal reaction between the bitumen and the NaNO 3 , which leads to burning of the bitumen with considerable aerosol formation. The Na losses are about 32% and the Pu losses, derived from the results of laboratory experiments with samples containing Eu and Pu and samples containing Eu on the original size, are only 15% maximum, even with complete burn up. It was shown for all the investigations with samples of the original size that the effects of the load cases considered can be reduced or completely avoided by additional packing (concrete shielding). (orig./RB) [de

Coal combustion by-products: A survey of use and disposal provisions

International Nuclear Information System (INIS)

Jagiella, D.M.

1993-01-01

Over 50% of all electricity in the United States is generated by the combustion of coal. Currently, coal fired power plants produce approximately 85 million to 100 million tons of coal combustion byproducts each year. The generation of these byproducts is expected to increase to 120 million tons by the year 2000, an increase of about 72% over 1984 levels. There are four basic types of byproducts produced by coal combustion - fly as, bottom ash, boiler slag, and flue gas desulfurization sludge (FGD), and are useful as engineering materials in a variety of applications. Fly ash represents nearly 75% of all ash wastes generated in the United States. Fly ash is a powder like substance with bonding properties. The properties of fly ash depend on the type of boiler utilized. The collected fly ash can be used to partially replace cement in concrete or the clay tit bricks or as part of nine reclamation. The technology for use of fly ash in cement concrete and road bases is well developed and has been practical for many years. The United States Environmental Protection Agency (USEPA) has recognized the applications of fly ash and promulgated a federal procurement guideline for the use of fly ash in cement and concrete. Although fly ash is the second most widely used waste product, much opportunity remains to expand the use of this product, In 1984, 80% of all fly ash was not recycled but rather disposed of, Ash particles that do not escape in flue gas as fly ash become bottom ash or boiler slag. Bottom ash and boiler slag settles on the bottom of the power plant's boiler. Bottom ash is a sand like substance which has some bonding capability. Depending on the type of boiler, tile bottom ash may be open-quotes dry bottom ashclose quotes or open-quotes wet bottom ashclose quotes, Wet bottom ash falls in a molten state into water

Sustainability, Eco-Point and Engineering Performance of Different Workability OPC Fly-Ash Mortar Mixes

Directory of Open Access Journals (Sweden)

Putri Zulaiha Razi

2016-05-01

Full Text Available This study investigates the engineering performance and CO2 footprint of mortar mixers by replacing Portland cement with 10%, 20%, 40% and 60% fly ash, a common industrial waste material. Samples of self-compacting mortar (SCM were prepared with four different water/binder ratios and varying dosages of superplasticizer to give three ranges of workability, i.e., normal, high and self-compacting mortar mix. The engineering performance was assessed in term of compressive strength after designated curing periods for all mixes. CO2 footprint was the environmental impact indicator of each production stage. The optimum mix obtained was at 10% replacement rate for all mixes. Total production emission reduced by 56% when the fly ash replacement rate increased from 0% to 60% (maximum. This is translated to a reduction of 80% in eco-points (assuming that the energy consumption rate of production with 0% fly ash is at 100%. Such re-utilization is encouraged since it is able to reduce possible soil toxicity due to sulfur leaching by 5% to 27% and landfill area by 15% to 91% on average.

Mechanical properties and microstructure analysis of fly ash geopolymeric recycled concrete

International Nuclear Information System (INIS)

Shi, X.S.; Collins, F.G.; Zhao, X.L.; Wang, Q.Y.

2012-01-01

Highlights: ► Sodium silicate solution and sodium hydroxide solution were used to activate fly ash, which substitute cement totally in the concrete. ► Utilizing two kinds of waste materials (fly ash and recycled aggregates) at the same time. ► The mechanical properties and microstructures were studied and compared with different recycled aggregates replacement ratios. ► Such concrete has greater compressive strength and better microstructure than ordinary concrete and also geopolymer concrete. - Abstract: Six mixtures with different recycled aggregate (RA) replacement ratios of 0%, 50% and 100% were designed to manufacture recycled aggregate concrete (RAC) and alkali-activated fly ash geopolymeric recycled concrete (GRC). The physical and mechanical properties were investigated indicating different performances from each other. Optical microscopy under transmitted light and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) were carried out in this study in order to identify the mechanism underlying the effects of the geopolymer and RA on concrete properties. The features of aggregates, paste and interfacial transition zone (ITZ) were compared and discussed. Experimental results indicate that using alkali-activated fly ash geopolymer as replacement of ordinary Portland cement (OPC) effectively improved the compressive strength. With increasing of RA contents in both RAC and GRC, the compressive strength decreased gradually. The microstructure analysis shows that, on one hand, the presence of RA weakens the strength of the aggregates and the structure of ITZs; on the other hand, due to the alkali-activated fly ash in geopolymer concrete, the contents of Portlandite (Ca(OH) 2 ) and voids were reduced, as well as improved the matrix homogeneity. The microstructure of GRC was changed by different reaction products, such as aluminosilicate gel.

Low pH Cements

International Nuclear Information System (INIS)

Savage, David; Benbow, Steven

2007-05-01

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Low pH Cements

Energy Technology Data Exchange (ETDEWEB)

Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

2007-05-15

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Electromagnetic interference shielding with Portland cement paste containing carbon materials and processed fly ash

Directory of Open Access Journals (Sweden)

Zornoza, E.

2010-12-01

Full Text Available The study described in this article explored the effect of adding different types of carbon materials (graphite powder and three types of carbon fibre, fly ash (with 5.6%, 15.9% and 24.3% Fe₂O₃, and a mix of both on electromagnetic interference (EMI shielding in Portland cement pastes. The parameters studied included the type and aspect ratio of the carbonic material, composite material thickness, the frequency of the incident electromagnetic radiation and the percentage of the magnetic fraction in the fly ash. The findings showed that the polyacrylonitrile-based carbon fibres, which had the highest aspect ratio, provided more effective shielding than any of the other carbon materials studied. Shielding was more effective in thicker specimens and at higher radiation frequencies. Raising the magnetic fraction of the fly ash, in turn, also enhanced paste shielding performance. Finally, adding both carbon fibre and fly ash to the paste resulted in the most effective EMI shielding as a result of the synergies generated.

En el presente trabajo se investiga la influencia de la adición de diferentes tipos de materiales carbonosos (polvo de grafito y 3 tipos de fibra de carbono, de una ceniza volante con diferentes contenidos de fase magnética (5,6%, 15,9% y 24,3% de Fe₂O₃ y de una mezcla de ambos, sobre la capacidad de apantallar interferencias electromagnéticas de pastas de cemento Pórtland. Entre los parámetros estudiados se encuentra: el tipo de material carbonoso, la relación de aspecto del material carbonoso, el espesor del material compuesto, la frecuencia de la radiación electromagnética incidente y el porcentaje de fracción magnética en la ceniza volante. Los resultados obtenidos indican que entre los materiales carbonosos estudiados son las fibras de carbono basadas en poliacrilonitrilo con una mayor relación de aspecto las que dan mejores resultados de apantallamiento. Al aumentar

Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

OpenAIRE

Sobolev, Konstantin

2003-01-01

The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

Influence of Fly Ash on the Compressive Strength of Foamed Concrete at Elevated Temperature

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Ahmad H.

2014-01-01

Full Text Available Foamed concrete is a lightweight concrete that is widely used in the construction industry recently. This study was carried out to investigate the influence of fly ash as a cement replacement material to the residual compressive strength of foamed concrete subjected to elevated temperature. For this study, the foamed concrete density was fixed at 1300 kg/m3 and the sand-cement ratio and water-cement was set at 1:2 and 0.45, respectively. The samples were prepared and tested at the age of 28 days. Based on the results, it has been found that with 25% inclusion of fly ash, the percentage of compressive strength loss was decreased by 3 – 50%.

Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

Science.gov (United States)

Osmanlioglu, Ahmet Erdal

2014-05-01

In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry.

Effect of copolymer latexes on physicomechanical properties of mortar containing high volume fly ash as a replacement material of cement.

Science.gov (United States)

Negim, El-Sayed; Kozhamzharova, Latipa; Gulzhakhan, Yeligbayeva; Khatib, Jamal; Bekbayeva, Lyazzat; Williams, Craig

2014-01-01

This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

Early-age hydration and volume change of calcium sulfoaluminate cement-based binders

Science.gov (United States)

Chaunsali, Piyush

Shrinkage cracking is a predominant deterioration mechanism in structures with high surface-to-volume ratio. One way to allay shrinkage-induced stresses is to use calcium sulfoaluminate (CSA) cement whose early-age expansion in restrained condition induces compressive stress that can be utilized to counter the tensile stresses due to shrinkage. In addition to enhancing the resistance against shrinkage cracking, CSA cement also has lower carbon footprint than that of Portland cement. This dissertation aims at improving the understanding of early-age volume change of CSA cement-based binders. For the first time, interaction between mineral admixtures (Class F fly ash, Class C fly ash, and silica fume) and OPC-CSA binder was studied. Various physico-chemical factors such as the hydration of ye'elimite (main component in CSA cement), amount of ettringite (the main phase responsible for expansion in CSA cement), supersaturation with respect to ettringite in cement pore solution, total pore volume, and material stiffness were monitored to examine early-age expansion characteristics. This research validated the crystallization stress theory by showing the presence of higher supersaturation level of ettringite, and therefore, higher crystallization stress in CSA cement-based binders. Supersaturation with respect to ettringite was found to increase with CSA dosage and external supply of gypsum. Mineral admixtures (MA) altered the expansion characteristics in OPC-CSA-MA binders with fixed CSA cement. This study reports that fly ash (FA) behaves differently depending on its phase composition. The Class C FA-based binder (OPC-CSA-CFA) ceased expanding beyond two days unlike other OPC-CSA-MA binders. Three factors were found to govern expansion of CSA cement-based binders: 1) volume fraction of ettringite in given pore volume, 2) saturation level of ettringite, and 3) dynamic modulus. Various models were utilized to estimate the macroscopic tensile stress in CSA cement

Effect of Graphene Oxide (GO on the Morphology and Microstructure of Cement Hydration Products

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Liguo Wang

2017-12-01

Full Text Available In this study, the effects of graphene oxide (GO on the microstructure of cement mortars were studied using scanning electron microscopy (SEM, thermogravimetric (TG, and X-ray diffraction (XRD techniques. Cement mortar samples with different proportions of GO (0.02, 0.04, 0.06, and 0.08 wt % based on the weight of cement were prepared. The test results showed that GO affected the crystallization of cement hydration products, C–S–H (calcium silicate hydrate is the main hydrate product and CH (calcium hydroxide. The morphology of hydration products changed with the increase of GO content. Furthermore, the results of XRD analyses showed that the diffraction peak intensity and the crystal grain size of CH (001, (100, (101, and (102 for GO samples increased considerably compared with the control sample. Based on the results, it can be understood that GO can modify the crystal surface of CH, leading to the formation of larger crystals.

Influence of Kaolin in Fly Ash Based Geopolymer Concrete: Destructive and Non-Destructive Testing

Science.gov (United States)

Yahya, Z.; Abdullah, M. M. A. B.; Ramli, N. Mohd; Burduhos-Nergis, D. D.; Razak, R. Abd

2018-06-01

Development of geopolymer concrete is mainly to reduce the production of ordinary Portland cement (OPC) that adverse the natural effect. Fly ash is a by-product collected from electrical generating power plant which resulted from burning pulverized coal. Since fly ash is waste materials, it can be recycled for future advantages particularly as pozzolanic materials in construction industry. This study focused on the feasibility of fly ash based geopolymer concrete to which kaolin has been added. The main constituents of geopolymer production for this study were class F fly ash, sodium silicate and sodium hydroxide (NaOH) solution. The concentration of NaOH solution was fixed at 12 Molar, ratio of fly ash/alkaline activator and sodium silicate/NaOH fixed at 1.5 and 2.5, respectively. Kaolin was added in range 5% to 15% from the mass of fly ash and all the samples were cured at room temperature. Destructive and non-destructive test were performed on geopolymer concrete to evaluate the best mix proportions that yield the highest strength as well as the quality of the concrete. Compressive strength, flexural strength, rebound hammer and ultrasonic pulse velocity (UPV) result have been obtained. It shown that 5% replacement of kaolin contributed to maximum compressive strength and flexural strength of 40.4 MPa and 12.35 MPa at 28 days. These result was supported by non-destructive test for the same mix proportion.

Disposal of low-level radioactive waste using high-calcium fly ash. Final report

International Nuclear Information System (INIS)

Cogburn, C.O.; Hodgson, L.M.; Ragland, R.C.

1986-04-01

The feasibility of using calcium-rich fly ash from coal-fired power plants in the disposal of low-level radioactive waste was examined. The proposed areas of use were: (1) fly-ash cement as a trench lining material; (2) fly ash as a backfill material; and (3) fly ash as a liquid waste solidifier. The physical properties of fly-ash cement were determined to be adequate for trench liner construction, with compressive strengths attaining greater than 3000 psi. Hydraulic conductivities were determined to be less than that for clay mineral deposits, and were on the order of 10 -7 cm/sec, with some observed values as low as 10 -9 cm/sec. Removal of radioisotopes from acidified solutions by fly ash was good for all elements tested except cesium. The removal of cesium by fly ash was similar to that of montmorillonite clay. The corrosive effects on metals in fly ash environments was determined to be slight, if not non-existent. Coatings at the fly-ash/metal interfaces were observed which appeared to inhibit or diminish corrosion. The study has indicated that high-calcium fly ash appears to offer considerable potential for improved retention of low-level radioactive wastes in shallow land disposal sites. Further tests are needed to determine optimum methods of use. 8 refs., 4 figs., 7 tabs

Optimization and characterization of cement products incorporating ashes from radwaste incineration

International Nuclear Information System (INIS)

Donato, A.; Pace, A.; Ricci, G.

1989-01-01

The incineration is presently condidered a very good way to obtain strong volume reduction of intermediate and low activity solid radwastes obtaining at the same time a product apparently easy to be conditioned. In some cases nevertheless the ash solidification by cementation can give in the practice some problems. In this work the optimization of the cementation of two ash types named Nust 1 and Nust 2 has been studied. The Nust 1 ash come from the incineration of the exhausted ion exchange resins already conditioned in urea-formaldehyde. The Nust 2 ash comes from the incineration of the same materials as the Nust 1 mixed with ordinary nuclear power plant solid radwastes. Both ashes have been produced from wastes stored at the Caorso (Italy) Nuclear Power Plant. The two ash types have been characterized by a series of physico-chemical analysis whose results are reported as well as the results of the preliminary tests performed on the products obtained from their cementation

Mix design and properties of fly ash waste lightweight aggregates in structural lightweight concrete

OpenAIRE

Manu S. Nadesan; P. Dinakar

2017-01-01

Concrete is one of the most widely used construction materials and has the ability to consume industrial wastes in high volume. As the demand for concrete is increasing, one of the effective ways to reduce the undesirable environmental impact of the concrete is by the use of waste and by-product materials as cement and aggregate substitutes in concrete. One such waste material is fly ash, which is produced in large quantities from thermal power plants as a by-product. A substantial amount of ...

Feasibility of producing nano cement in a traditional cement factory in Iraq

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Sada Abdalkhaliq Hasan Alyasri

2017-12-01

Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.

Mechanism of alkalinity lowering and chemical equilibrium model of high fly ash silica fume cement

International Nuclear Information System (INIS)

Hoshino, Seiichi; Honda, Akira; Negishi, Kumi

2014-01-01

The mechanism of alkalinity lowering of a High Fly ash Silica fume Cement (HFSC) under liquid/solid ratio conditions where the pH is largely controlled by the soluble alkali components (Region I) has been studied. This mechanism was incorporated in the chemical equilibrium model of HFSC. As a result, it is suggested that the dissolution and precipitation behavior of SO 4 2- partially contributes to alkalinity lowering of HFSC in Region I. A chemical equilibrium model of HFSC incorporating alkali (Na, K) adsorption, which was presumed as another contributing factor of the alkalinity lowering effect, was also developed, and an HFSC immersion experiment was analyzed using the model. The results of the developed model showed good agreement with the experiment results. From the above results, it was concluded that the alkalinity lowering of HFSC in Region I was attributed to both the dissolution and precipitation behavior of SO 4 2- and alkali adsorption, in addition to the absence of Ca(OH) 2 . A chemical equilibrium model of HFSC incorporating alkali and SO 4 2- adsorption was also proposed. (author)

POTENTIAL MODIFICATION OF HYDRATION OF ALKALI ACTIVATED MIXTURES FROM GRANULATED BLAST FURNACE SLAG AND FLY ASH

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VÁCLAVA TOMKOVÁ

2012-07-01

Full Text Available Alkali activated binders (AAB and composites from suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. The paper deals with possibilities to influence functional parameters of AAB by setting the mixtures of GBFS and fly ash to the selected chemical composition or by fly ash reactivity change effected by milling. In this way course of hydration process is modified, the alkali activation products phase composition is changed as well as their final characteristic. The amorphous character of the hydration products limits the evaluation of the composition during the massing phase. Part of the study is the search for possibilities of identifying the differences in composition and properties of specially drafted mixtures of original raw materials after their alkali activation.

Corrosion rate of rebars from linear polarization resistance and destructive analysis in blended cement concrete after chloride loading

NARCIS (Netherlands)

Polder, R.B.; Peelen, W.H.A.; Bertolini, L.; Guerriere, M.

2002-01-01

Concrete specimens with various binders including Portland cement, fly ash, blast furnace slag and composite cement and three water-to-cement ratios were subjected to cyclic wetting with salt solution and drying. Specimens contained six mild steel bars at two cover depths and two activated titanium

Indigenous weaver ants and fruit fly control in Tanzanian smallholder mango production

DEFF Research Database (Denmark)

Kirkegaard, Nina; Offenberg, Hans Joachim; Msogoya, T. J.

2016-01-01

The presence of weaver ant colonies can reduce fruit fly oviposition in mango production and can be effective as a fruit fly control strategy. Patrolling ants may disturb landing flies and may also deposit repellent compounds on to the fruits. This control strategy is being applied to export...... temperatures to lethal levels for fruit fly eggs and larvae. Direct observations showed a small, but significant reduction in fly landings on fruits previously patrolled by ants, supporting the proposed role for persistent repellents. Gas chromatography/mass spectroscopy did not identify any compounds uniquely...

Effect of fly ash on the strength of porous concrete using recycled coarse aggregate to replace low-quality natural coarse aggregate

Science.gov (United States)

Arifi, Eva; Cahya, Evi Nur; Christin Remayanti, N.

2017-09-01

The performance of porous concrete made of recycled coarse aggregate was investigated. Fly ash was used as cement partial replacement. In this study, the strength of recycled aggregate was coMPared to low quality natural coarse aggregate which has high water absorption. Compression strength and tensile splitting strength test were conducted to evaluate the performance of porous concrete using fly ash as cement replacement. Results have shown that the utilization of recycled coarse aggregate up to 75% to replace low quality natural coarse aggregate with high water absorption increases compressive strength and splitting tensile strength of porous concrete. Using fly ash up to 25% as cement replacement improves compressive strength and splitting tensile strength of porous concrete.

Formulation of criteria for pollution control on cement products produced from solid wastes in China.

Science.gov (United States)

Yang, Yufei; Huang, Qifei; Yang, Yu; Huang, Zechun; Wang, Qi

2011-08-01

The process of producing cement products from solid waste can increase the level of pollutants in the cement products. Therefore, it is very important to establish a pollution control standard for cement products to protect the environment and human health. This paper presents acceptance limits for the availability of heavy metals in cement products which have been produced from solid wastes and explains how the limits have been calculated. The approach and method used to formulate these criteria were based on EN 12920. The typical exposure scenarios used in this paper involve concrete being used for drinking water supply pipelines and concrete pavements and are based on an analysis of typical applications of cement in China, and the potential for contact with water. The parameters of a tank test which was based on NEN 7375 were set in accordance with the environmental conditions of typical scenarios in China. Mechanisms controlling the release of heavy metals in concrete and a model for that release were obtained using the leaching test. Finally, based on acceptance criteria for drinking water and groundwater quality in China, limit values for the availability of heavy metals in concrete were calculated. Copyright © 2011 Elsevier Ltd. All rights reserved.

ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

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Yanay Ruíz Rosa

2017-04-01

Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

Performance of fly ash based geopolymer incorporating palm kernel shell for lightweight concrete

Science.gov (United States)

Razak, Rafiza Abd; Abdullah, Mohd Mustafa Al Bakri; Yahya, Zarina; Jian, Ang Zhi; Nasri, Armia

2017-09-01

A concrete which cement is totally replaced by source material such as fly ash and activated by highly alkaline solutions is known as geopolymer concrete. Fly ash is the most common source material for geopolymer because it is a by-product material, so it can get easily from all around the world. An investigation has been carried out to select the most suitable ingredients of geopolymer concrete so that the geopolymer concrete can achieve the desire compressive strength. The samples were prepared to determine the suitable percentage of palm kernel shell used in geopolymer concrete and cured for 7 days in oven. After that, other samples were prepared by using the suitable percentage of palm kernel shell and cured for 3, 14, 21 and 28 days in oven. The control sample consisting of ordinary Portland cement and palm kernel shell and cured for 28 days were prepared too. The NaOH concentration of 12M, ratio Na2SiO3 to NaOH of 2.5, ratio fly ash to alkaline activator solution of 2.0 and ratio water to geopolymer of 0.35 were fixed throughout the research. The density obtained for the samples were 1.78 kg/m3, water absorption of 20.41% and the compressive strength of 14.20 MPa. The compressive strength of geopolymer concrete is still acceptable as lightweight concrete although the compressive strength is lower than OPC concrete. Therefore, the proposed method by using fly ash mixed with 10% of palm kernel shell can be used to design geopolymer concrete.

Ecological indices of manufacture of Portland cement clinker and production of the dolomite clinker

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Vinnichenko Varvara

2017-01-01

Full Text Available It is shown that the production of dolomite clinker in comparison with that of Portland cement is environmentally appropriate. When calcining dolomite for cementitious binder, the pollution of the atmosphere by carbon dioxide is reduced due to its isolation during decarbonization reactions of calcium carbonates. Reducing fuel consumption for clinker burning provides less carbon dioxide emissions from combustion products. Reducing the firing temperature creates obstacles to the formation of nitrogen oxides. The production of binders from dolomite in comparison with the production of Portland cement helps to protect the environment from contamination

Immobilisation of MTR waste in cement (product evaluation). Final report. December 1987

International Nuclear Information System (INIS)

Howard, C.G.; Lee, D.J.

1988-01-01

The enriched uranium/aluminium fuel used in Material Testing Reactors is reprocessed at Dounreay Nuclear Power Development Establishment (DNE). The main chemical component of the liquid waste produced by this process is acid deficient aluminium nitrate. This is stored in stainless steel tanks at DNE. As a result of work carried out under the UKAEA radioactive waste management programme a decision was taken to immobilise the waste in cement. The programme had two main components, plant design and development of the cementation process. The plant for the cementation of MTR waste is under construction and will be commissioned in 1988/9. The primary objective of this project is to find a suitable process for changing the highly mobile radioactive waste into an inert stable solid. Work carried out on the development of the immobilisation process showed that a conditioning stage (neutralisation) is required to make the acid waste compatible with cement. Small scale experiments showed that adding Ordinary Portland Cement blended with ground granulated Blast Furnace Slag to Simulant MTR Liquor produces an acceptable product. The process has been demonstrated at full scale (200 litres) and the products have been subjected to an extensive programme of destructive and non-destructive testing. Specimens have been tested up to 1200 days after manufacture and show no significant signs of deterioration even when stored underwater or when subjected to freeze thaw cycling. Development work has also shown that the process can successfully immobilise simulant MTR liquor over a wide range of liquor concentrations. The programme therefore successfully produced a formulation that met all the requirements of both the process and product specification. (author)

Quantitative study of Portland cement hydration by X-Ray diffraction/Rietveld analysis and geochemical modeling

Science.gov (United States)

Coutelot, F.; Seaman, J. C.; Simner, S.

2017-12-01

In this study the hydration of Portland cements containing blast-furnace slag and type V fly ash were investigated during cement curing using X-ray diffraction, with geochemical modeling used to calculate the total volume of hydrates. The goal was to evaluate the relationship between the starting component levels and the hydrate assemblages that develop during the curing process. Blast furnace-slag levels of 60, 45 and 30 wt.% were studied in blends containing fly ash and Portland cement. Geochemical modelling described the dissolution of the clinker, and predicted quantitatively the amount of hydrates. In all cases the experiments showed the presence of C-S-H, portlandite and ettringite. The quantities of ettringite, portlandite and the amorphous phases as determined by XRD agreed well with the calculated amounts of these phases after different periods of time. These findings show that changes in the bulk composition of hydrating cements can be described by geochemical models. Such a comparison between experimental and modelled data helps to understand in more detail the active processes occurring during cement hydration.

Use of cement in concrete according to European standard EN 206-1

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Christoph Müller

2012-04-01

Full Text Available The manufacture of cements with several main constituents (blended cements is of particular importance with regard to reducing climatically relevant CO2 emissions in the cement industry. A wide variety of common cement products exists in the different EU Member States. They match local manufacturing conditions, throughout meeting particular climatic or other local conditions, including building practices. In general, all cements conforming to European Cement Standard EN 197-1 are suitable for the manufacture of concrete according to European Concrete Standard EN 206-1. Depending on the area of application, however, differences related to the cement type may possibly have to be taken into account to ensure the durability of the concretes manufactured with these cements. These regulations were laid down in National Application Documents (NADs to EN 206-1 dependent upon the exposure classes that a structural element is assigned to. This paper deals with the overall concept of EN 206-1 with regard to concrete durability. It gives an overview of the cement types used in Europe and the areas of application of cements conforming to EN 197-1 in concrete conforming to EN 206-1 and various national annexes. The option of combining several main constituents makes blended cements particularly well suited for combining the advantages of individual main constituents, and thus for developing these cements into even more robust systems. This process requires an integrated assessment of all requirements to be met by cements during manufacture and application. From a technical perspective these include the strength formation potential as well as good workability of the concrete and, in particular, the durability of the concrete made from these cements. The effects that the main constituents have with regard to properties relevant to durability can be utilized in particular in cements made from a combination of limestone/blastfurnace slag or limestone/fly ash as

Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

Science.gov (United States)

Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

2018-03-01

Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

Degradation of self-compacting concrete (SCC) due to sulfuric acid attack: Experiment investigation on the effect of high volume fly ash content

Science.gov (United States)

Kristiawan, S. A.; Sunarmasto; Tyas, G. P.

2016-02-01

Concrete is susceptible to a variety of chemical attacks. In the sulfuric acid environment, concrete is subjected to a combination of sulfuric and acid attack. This research is aimed to investigate the degradation of self-compacting concrete (SCC) due to sulfuric acid attack based on measurement of compressive strength loss and diameter change. Since the proportion of SCC contains higher cement than that of normal concrete, the vulnerability of this concrete to sulfuric acid attack could be reduced by partial replacement of cement with fly ash at high volume level. The effect of high volume fly ash at 50-70% cement replacement levels on the extent of degradation owing to sulfuric acid will be assessed in this study. It can be shown that an increase in the utilization of fly ash to partially replace cement tends to reduce the degradation as confirmed by less compressive strength loss and diameter change. The effect of fly ash to reduce the degradation of SCC is more pronounced at a later age.

Raman spectroscopy for characterizing and determining the pozzolanic reactivity of fly ashes

Science.gov (United States)

Garg, Nishant

The efficacy and potential of Raman spectroscopy in characterization of a commercial Ordinary Portland Cement (OPC) and three fly ashes (FA's), and their evolving hydration products were studied in this Master's thesis work. While there have been several studies focusing on the application of Raman spectroscopy to synthetic, pure samples, work on commercial cementitious systems is scarce. This work covers this gap by evaluating mixtures containing cements and fly ashes. The study first involved determination followed by establishment of instrumental configuration and testing parameters optimum for studying cementitious materials both in the dry and wet form. It was found that by tweaking several parameters, collection methodologies and analysis techniques, improved, representative and reproducible data could be obtained. Mapping a representative area to determine the spatial distribution and concentration of sulfates and hydroxides on sample surfaces was found to be the most effective way to study these complex and heterogeneous systems. The Raman dry analysis of OPC and three different FA's of varying calcium contents and reactivity was able to identify the major mineralogical phases in these binders and the results were in correlation with the X-ray diffraction data. The observed calcium and sulfate phases and their relative concentration also agreed well with the supplementary compositional data obtained from X-ray fluorescence and Atomic absorption spectrometry. The wet analysis of pastes prepared with 100% OPC and 50%OPC+50%FA(1,2,3) followed the hydration process of the systems for 56 days (0, 0.2, 2, 4, 8, 12, 16, 20, 24, 48, 72 hours, 7, 14, 21, 28, and 56 days). Consistency of trends in the hydration mechanism of such pastes was only obtained when studies were focused on narrow wavenumber ranges: 950--1050 cm-1 for evolution of sulfates and 3600--3700cm-1 for evolution of hydroxides. Gradual disappearance of Gypsum with a parallel formation of Ettringite

Long Term Corrosion Experiment of Steel Rebar in Fly Ash-Based Geopolymer Concrete in NaCl Solution

Directory of Open Access Journals (Sweden)

Y. P. Asmara

2016-01-01

Full Text Available This research focuses on an experimental investigation to identify the effects of fly ash on the electrochemical process of concrete during the curing time. A rebar was analysed using potentiostat to measure the rest potential, polarization diagram, and corrosion rate. Water-to-cement ratio and amount of fly ash were varied. After being cured for 24 hours at a temperature of 65°C, the samples were immersed in 3.5% of NaCl solution for 365 days for electrochemical measurement. Measurements of the half-cell potential and corrosion current density indicated that the fly ash has significant effects on corrosion behaviour of concrete. Although fly ash tends to create passivity on anodic current, it increases corrosion rate. The corrosion potential of this concrete mixture decreases compared to concrete without fly ash. From the result, it can be summarized that concrete mixture with 70% of OPC (Ordinary Portland Cement and 30% fly ash has shown the best corrosion resistance.

Influence of fly-ashes on properties of ordinary concretes

Directory of Open Access Journals (Sweden)

Rutkowska Gabriela

2016-03-01

Full Text Available Influence of fly-ashes on properties of ordinary concretes. Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. The construction and building materials industry has the greatest potential for reuse of waste. The article presents the results of investigations of selected properties (consistency, water absorbability, compressive strength and tensile strength after 28 and 56 days of curing, depth of penetration of ordinary concretes and concretes containing fly-ashes - calcareous and siliceous ash − in their composition. To make the samples, the Portland cement CEM I 42.5 R and natural aggregate with graining of 0-16 mm were used. The concrete with siliceous and calcareous admixtures was made in three lots where the ash was added in the quantity of 15, 20 and 30% of the cement mass. After the tests, it was stated that the fly-ash admixture does not increase the air content in the mix, it increases the compressive strength in time and the siliceous ash improves the splitting tensile strength.

BRICKS WITH TOTAL REPLACEMENT OF CLAY BY FLY ASH MIXED WITH DIFFERENT MATERIALS

OpenAIRE

J.N Akhtar; J.Alam; M.N Akhtar

2011-01-01

Fly ash is a powdery substance obtained from the dust collectors in the Thermal power plants that use coal as fuel. From the cement point of view the mineralogy of Fly ash is important as it contains 80% - 90% of glass. The impurities in coal-mostly clays, shale’s, limestone & dolomite; they cannot be burned so they turn up as ash. The Fly ash of class C category was used as a raw material to total replacement of clay for making Fly ash bricks. In present study the effect of Fly ash with high...

Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

Science.gov (United States)

Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

2009-07-15

Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

Characterization and chemical activity of Portland cement and two experimental cements with potential for use in dentistry.

Science.gov (United States)

Camilleri, J

2008-09-01

To evaluate the chemical activity of Portland cement and two other cement types with similar chemical composition to mineral trioxide aggregate with the aim of developing these cements for further applications in dentistry. The chemical composition of the three cement types namely Portland cement, calcium sulpho-aluminate cement and calcium fluoro-aluminate cement was evaluated by elemental analysis using energy dispersive analysis with X-ray under the scanning electron microscope and by X-ray diffraction analysis (XRD) to determine the phases. The constituents of the hydration reaction by-products were evaluated by XRD analysis of the set cements at 1, 7, 28 and 56 days and by analysis of the leachate by ion chromatography. The pH of both cements and leachate was determined at different time intervals. Cements admixed with micro-silica were also tested to determine the effect of micro-silica on the reaction by-products. All three cement types were composed of tricalcium silicate as the main constituent phase. The hydration reaction of Portland cement produced calcium hydroxide. However, this was not present in the other cements tested at all ages. Admixed micro-silica had little or no effect on the cements with regard to reaction by-products. The pH of all cements tested was alkaline. Both the experimental calcium sulpho-aluminate cement and calcium fluoro-aluminate cement had different hydration reactions to that of Portland cement even though calcium silicate was the major constituent element of both cement types. No calcium hydroxide was produced as a by-product to cement hydration. Micro-silica addition to the cement had no effect on the hydration reaction.

An Experimental Study of High Strength-High Volume Fly Ash Concrete for Sustainable Construction Industry

Science.gov (United States)

Kate, Gunavant K.; Thakare, Sunil B., Dr.

2017-08-01

Concrete is the most widely used building material in the construction of infrastructures such as buildings, bridges, highways, dams, and many other facilities. This paper reports the development, the basic idea, the main properties of high strength-high volume fly ash with application in concrete associated with the development and implementation of Sustainable Properties of High Volume Fly Ash Concrete (HVFAC) Mixtures and Early Age Shrinkage and mechanical properties of concrete for 7,28,56 and 90days. Another alternative to make environment-friendly concrete is the development of high strength-high-volume fly ash concrete which is an synthesized from materials of geological origin or by-product materials such as fly ash which is rich in silicon and aluminum. In this paper 6 concrete mixtures were produced to evaluate the effect of key parameters on the mechanical properties of concrete and its behavior. The study key parameters are; binder material content, cement replacement ratios, and the steel fibers used to High Volume Fly Ash mixtures for increasing performance of concrete.

Effect of Copolymer Latexes on Physicomechanical Properties of Mortar Containing High Volume Fly Ash as a Replacement Material of Cement

Directory of Open Access Journals (Sweden)

El-Sayed Negim

2014-01-01

Full Text Available This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA as partial replacement of cement in presence of copolymer latexes. Portland cement (PC was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA and 2-hydroxymethylacrylate (2-HEMA. Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM. The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

Possibilities of municipal solid waste incinerator fly ash utilisation.

Science.gov (United States)

Hartmann, Silvie; Koval, Lukáš; Škrobánková, Hana; Matýsek, Dalibor; Winter, Franz; Purgar, Amon

2015-08-01

Properties of the waste treatment residual fly ash generated from municipal solid waste incinerator fly ash were investigated in this study. Six different mortar blends with the addition of the municipal solid waste incinerator fly ash were evaluated. The Portland cement replacement levels of the municipal solid waste incinerator fly ash used were 25%, 30% and 50%. Both, raw and washed municipal solid waste incinerator fly ash samples were examined. According to the mineralogical composition measurements, a 22.6% increase in the pozzolanic/hydraulic properties was observed for the washed municipal solid waste incinerator fly ash sample. The maximum replacement level of 25% for the washed municipal solid waste incinerator fly ash in mortar blends was established in order to preserve the compressive strength properties. Moreover, the leaching characteristics of the crushed mortar blend was analysed in order to examine the immobilisation of its hazardous contents. © The Author(s) 2015.

Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement; Efecto de la incorporacion de ceniza volante y escoria de horno alto en el comportamiento electroquimico de concretos de cemento comercial

Energy Technology Data Exchange (ETDEWEB)

Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

2015-07-01

This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

The fundamentals of the radiation thermal technology for cement production

International Nuclear Information System (INIS)

Abramson, I.G.; Kapralova, R.M.; Nikiforov, Yu.V.; Egorov, G.B.; Vaisman, A.F.

1995-01-01

The fundamentals of principally new radiation thermal way of cement production are presented. The peculiarities of qualities and structure of clinker obtained by this way are given. The technical economic advantages of the new technology are shown

Estimation of the degree of hydration of blended cement pastes by a scanning electron microscope point-counting procedure

International Nuclear Information System (INIS)

Feng, X.; Garboczi, E.J.; Bentz, D.P.; Stutzman, P.E.; Mason, T.O.

2004-01-01

A scanning electron microscope (SEM) point-counting technique was employed to study the hydration of plain portland and blended cement pastes containing fly ash or slag. For plain portland cement pastes, the results for the degree of cement hydration obtained by the SEM point-counting technique were consistent with the results from the traditional loss-on-ignition (LOI) of nonevaporable water-content measurements; agreement was within ±10%. The standard deviation in the determination of the degree of cement hydration via point counting ranged from ±1.5% to ±1.8% (one operator, one sample). For the blended cement pastes, it is the first time that the degree of hydration of cement in blended systems has been studied directly. The standard deviation for the degree of hydration of cement in the blended cement pastes ranged from ±1.4% to ±2.2%. Additionally, the degrees of reaction of the mineral admixtures (MAs) were also measured. The standard deviation for the degree of fly ash reaction was ±4.6% to ±5.0% and ±3.6% to ±4.3% for slag. All of the analyses suggest that the SEM point-counting technique can be a reliable and effective analysis tool for use in studies of the hydration of blended cement pastes

A study on the practicability of highly containing fly ash and silica fume cement

International Nuclear Information System (INIS)

Owada, Hitoshi; Mihara, Morihiro; Iriya, Keishiro; Matsui, Jun

2000-01-01

Cementitious materials have been planed to be used for the geological disposal of high-level radioactive waste and TRU waste. Degrading of host rock and buffer material induced by high pH leachate, however, is pointed out as one of technical issues. The authors have been developing a low alkalinity cement (the pH of the leachate of this cement is about 11) as an enhanced material to reduce the effect of the high pH problem. In this study, the applicability of low alkalinity cement developed to solve this problem was evaluated. The fluidity of the mortar was sufficient to fill the aperture in a structure filled with coarse aggregate. The concrete using the low alkalinity cement was also enough to fill a structure with the reinforcing steel. The compressive strength of a test-piece produced by the JIS method and of a core collected from the trial structure were over 60 MPa. These evaluation results show that developed low alkalinity cement had higher performances in mechanical properties and execution characteristics than JIS ordinary Portland cement. (author)

Pollution impact of cement production on air, soil and water in a ...

African Journals Online (AJOL)

Pollution impact of cement production on air, soil and water in a production location in Nigeria. ... Journal of Science and Technology (Ghana) ... location from the pollution source, which served as control for particulate and soil sampling.

Ternary blends containing demercurated lighting phosphor and MSWI fly ash as high-performance binders for stabilizing and recycling electroplating sludge.

Science.gov (United States)

Huang, Wu-Jang; Wu, Chia-Teng; Wu, Chang-En; Hsieh, Lin-Huey; Li, Chang-Chien; Lain, Chi-Yuan; Chu, Wei

2008-08-15

This paper describes the solidification and stabilization of electroplating sludge treated with a high-performance binder made from portland type-I cement, municipal solid waste incineration fly ash, and lighting phosphor powder (called as cement-fly ash-phosphor binder, CFP). The highest 28-day unconfined compressive strength of the CFP-treated paste was 816 kg/cm(2) at a ratio of cement to fly ash to lighting phosphor powder of 90:5:5; the strength of this composition also fulfilled the requirement of a high-strength concrete (>460 kg/cm(2) at 28 days). The CFP-stabilized sludge paste samples passed the Taiwanese EPA toxicity characteristic leaching procedure test and, therefore, could be used either as a building material or as a controlled low-strength material, depending on the sludge-to-CFP binder ratio.

76 FR 12370 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2011-03-07

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on February 02, 2011... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Praxair, Danbury, CT; Metso Minerals, York, PA; Lehigh Cement Company LLC, Allentown, PA; Lehigh Northwest...

76 FR 34252 - Notice Pursuant to the National Cooperative Research and Production Act of 1993; Portland Cement...

Science.gov (United States)

2011-06-13

... Production Act of 1993; Portland Cement Association Notice is hereby given that, on May 12, 2011, pursuant to.... (``the Act''), Portland Cement Association (``PCA'') has filed written notifications simultaneously with... plaintiffs to actual damages under specified circumstances. Specifically, Drake Cement, LLC, Scottsdale, AZ...

Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

Energy Technology Data Exchange (ETDEWEB)

Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

2015-08-15

Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

Studies of physical behavior, and mechanical rheological mortar and settlement with addition of coating waste of civil construction and fly ashes

International Nuclear Information System (INIS)

Ferreira, K.C.; Cardoso, D.N.P.; Souza, J.A. da S.; Felipe, A.M.P.F.

2014-01-01

The use of fly ash generated from the combustion of coal in fluidized bed boilers, is being used in construction in partial replacement of Portland cement, due to their pozzolanic activities, thus minimizing the accumulation of such industrial waste generated. We studied the physical, chemical and rheological six mortars in different proportions of cement, construction waste (RCC) and fly ash (CV). For the rheological torque versus time was used viscometer model VT 550, at a temperature of 28 ° C with constant rate 53.4 s-1. Analyses particle size, X-ray diffraction, X-ray fluorescence and physico-mechanical absorption, porosity, apparent specific gravity and compressive strength. The composition 2 RCC with 90% and 5% CV results showed better resistance and workability. The results revealed an interesting mix in the production of mortars for the construction industry thus minimizing the impacts generated by these wastes. (author)

APC fly ashes stabilized with Portland cement for further development of road sub-base aggregates

Science.gov (United States)

Formosa, J.; Giro-Paloma, J.; Maldonado-Alameda, A.; Huete-Hernández, S.; Chimenos, J. M.

2017-10-01

Although waste-to-energy plants allow reducing the mass and volume of municipal solid waste (MSW) incinerated, an average around 30 % of the total content remains as bottom ash (BA) and air pollution control (APC) ashes at the end of combustion process. While weathered bottom ash (WBA) is considered a non-hazardous residue that can be revalorized as a secondary aggregate, APC fly ashes generated during the flue gas treatment are classified as hazardous waste and are handled in landfill disposal after stabilization, usually with Portland cement (OPC). However, taking into account the amount of APC residues produced and the disposing cost in landfill, their revalorization is an important issue that could be effectively addressed. As MSW can be incinerated producing bottom ashes (BA) or air pollutant control (APC) residues, the development of a mortar formulated with APC fly ash as secondary building material is a significant risk to the environment for their content of heavy metals. In this way, Design of Experiment (DoE) was used for the improvement of granular material (GM) formulation composed by APC and OPC for further uses as road sub-base aggregate. DoE analysis was successful in the modelling and optimization the formulation as function of the mechanical properties and APC amount. Consequently, an optimal mortar formulation (OMF) of around 50 wt.% APC and 50 wt.% OPC was considered. The OMF leachates and abrasion resistance have been analyzed. These results have demonstrated the viability of OMF as non-hazardous material feasible to be used as secondary aggregate. Moreover, it would be possible to consider the environmental assessment of a GM composed by ≈20 wt.% of OMF and ≈80 wt.% of WBA in order to improve mechanical properties and heavy metals stabilization.

75 FR 4423 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2010-01-27

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on December 14, 2009... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications... Cement, Hannibal, MO has been added as a party to this venture. Also, the following parties have...

77 FR 5573 - Notice Pursuant to the National Cooperative Research and Production Act of 1993-Portland Cement...

Science.gov (United States)

2012-02-03

... Production Act of 1993--Portland Cement Association Notice is hereby given that, on January 6, 2012, pursuant... seq. (``the Act''), Portland Cement Association (``PCA'') has filed written notifications..., Newark, DE, has been added as a party to this venture. Also, Texas-Lehigh Cement Company, Buda, TX...

Analysis of cement solidified product and ash samples and preparation of a reference material

International Nuclear Information System (INIS)

Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

2010-08-01

Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

Performance evaluation of clay fly ash brick masonry

Energy Technology Data Exchange (ETDEWEB)

Kute, S.; Deodhar, S.V. [K.K. Wagh College of Engineering, Panchavati (India). Dept. of Civil Engineering

2003-07-01

Despite inexorable trends of automation in manufacturing industry throughout the world, the conventional brick manufacturing practices have remained largely unchanged since the dawn of civilization in India. This has imposed restrictions on quality of bricks in general. The paper highlights the results derived from an extensive experimental work on performance evaluation of brick masonry. Four types of bricks, three values of joint thickness and fineness modulus of sand, and two grades of mortar with four different proportions were used as samples. Fly ash was from Nashik Thermal Power Station in Maharashtra, India. The results show that the brick masonry of 40% fly ash bricks and mortar with 20% fly ash as replacement to cement with 1:4 and 1:6 proportion gives optimum strength and advocates use of fly ash for this combination. 8 tabs.

NOx from cement production - reduction by primary measures

DEFF Research Database (Denmark)

Jensen, Lars Skaarup

1999-01-01

cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

Corrosion Behavior of Steel Reinforcement in Concrete with Recycled Aggregates, Fly Ash and Spent Cracking Catalyst.

Science.gov (United States)

Gurdián, Hebé; García-Alcocel, Eva; Baeza-Brotons, Francisco; Garcés, Pedro; Zornoza, Emilio

2014-04-21

The main strategy to reduce the environmental impact of the concrete industry is to reuse the waste materials. This research has considered the combination of cement replacement by industrial by-products, and natural coarse aggregate substitution by recycled aggregate. The aim is to evaluate the behavior of concretes with a reduced impact on the environment by replacing a 50% of cement by industrial by-products (15% of spent fluid catalytic cracking catalyst and 35% of fly ash) and a 100% of natural coarse aggregate by recycled aggregate. The concretes prepared according to these considerations have been tested in terms of mechanical strengths and the protection offered against steel reinforcement corrosion under carbonation attack and chloride-contaminated environments. The proposed concrete combinations reduced the mechanical performance of concretes in terms of elastic modulus, compressive strength, and flexural strength. In addition, an increase in open porosity due to the presence of recycled aggregate was observed, which is coherent with the changes observed in mechanical tests. Regarding corrosion tests, no significant differences were observed in the case of the resistance of these types of concretes under a natural chloride attack. In the case of carbonation attack, although all concretes did not stand the highly aggressive conditions, those concretes with cement replacement behaved worse than Portland cement concretes.

Study on concrete with partial replacement of cement by rice husk ash

Science.gov (United States)

Kaarthik Krishna, N.; Sandeep, S.; Mini, K. M.

2016-09-01

Increase in the demand of conventional construction materials and the need for providing a sustainable growth in the construction field has prompted the designers and developers to opt for ‘alternative materials’ feasible for use in construction. For this objective, the use of industrial waste products and agricultural byproducts are very constructive. These industrial wastes and agricultural by products such as Fly Ash, Rice Husk Ash, Silica Fume, and Slag can be replaced instead of cement because of their pozzolanic behavior, which otherwise requires large tract of lands for dumping. In the present investigation, Rice Husk Ash has been used as an admixture to cement in concrete and its properties has been studied. An attempt was also done to examine the strength and workability parameters of concrete. For normal concrete, mix design is done based on Indian Standard (IS) method and taking this as reference, mix design has been made for replacement of Rice Husk Ash. Four different replacement levels namely 5%, 10%, 15% and 20% are selected and studied with respect to the replacement method.

A Study on the Evaluation of Field Application of High-Fluidity Concrete Containing High Volume Fly Ash

Directory of Open Access Journals (Sweden)

Yun-Wang Choi

2015-01-01

Full Text Available In the recent concrete industry, high-fluidity concrete is being widely used for the pouring of dense reinforced concrete. Normally, in the case of high-fluidity concrete, it includes high binder contents, so it is necessary to replace part of the cement through admixtures such as fly ash to procure economic feasibility and durability. This study shows the mechanical properties and field applicability of high-fluidity concrete using mass of fly ash as alternative materials of cement. The high-fluidity concrete mixed with 50% fly ash was measured to manufacture concrete that applies low water/binder ratio to measure the mechanical characteristics as compressive strength and elastic modulus. Also, in order to evaluate the field applicability, high-fluidity concrete containing high volume fly ash was evaluated for fluidity, compressive strength, heat of hydration, and drying shrinkage of concrete.

Elasticity and expansion test performance of geopolymer as oil well cement

Science.gov (United States)

Ridha, S.; Hamid, A. I. Abd; Halim, A. H. Abdul; Zamzuri, N. A.

2018-04-01

History has shown that geopolymer cement provides high compressive strength as compared to Class G cement. However, the research had been done at ambient temperature, not at elevated condition which is the common oil well situation. In this research, the physical and mechanical properties performance of the oil well cement were investigated by laboratory work for two types of cement that are geopolymer and Class G cement. The cement samples were produced by mixing the cement according to the API standards. Class C fly ash was used in this study. The alkaline solution was prepared by mixing sodium silicate with NaOH solution. The NaOH solution was prepared by diluting NaOH pellets with distilled water to 8M. The cement samples were cured at a pressure of 3000 psi and a temperature of 130 °C to simulate the downhole condition. After curing, the physical properties of the cement samples were investigated using OYO Sonic Viewer to determine their elastic properties. Autoclave expansion test and compressive strength tests were conducted to determine the expansion value and the strength of the cement samples, respectively. The results showed that the geopolymer cement has a better physical and mechanical properties as compared with Class G cement at elevated condition.

Environmental Benefit Assessment for the Carbonation Process of Petroleum Coke Fly Ash in a Rotating Packed Bed.

Science.gov (United States)

Pei, Si-Lu; Pan, Shu-Yuan; Li, Ye-Mei; Chiang, Pen-Chi

2017-09-19

A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO 2 and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO 2 removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO 2 per day, at a gas flow rate of 1.47 m 3 /min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO 2 (0.29-0.61 GJ/t-CO 2 ). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO 2 fixation, respectively.

Through BHA (Bottom Hole Assembly) cementing with proprietary cementing technology

Energy Technology Data Exchange (ETDEWEB)

Fanguy, Charles ' Joey' ; Mueller, Dan T. [BJ Services Company, Houston, TX (United States); Garrett, J.C. [Palm Energy Partners, LLC, Metairie, LA (United States)

2004-07-01

There are many problems that can arise when drilling into sub-normally pressured or naturally fractured zones. Lost circulation is one problem that is commonly encountered while drilling oil and gas wells. Lost circulation can lead to increased costs associated with drilling due to rig time, spreadsheet costs, and expensive mud system losses. Cement is one of the most effective treatment options, although it is not normally considered the first option because most operators are forced to trip out of the wellbore and utilize a squeeze packer. This is not always a viable option because of potential well control issues associated with the hydrostatic pressure reduction due to the losses of the whole mud. One treatment option that is commonly overlooked is pumping cement slurries through the bottom hole assembly and drill bit. This is generally not attempted for a variety of reasons. These reasons include: I Concern about 'squeezing off' of the cement in the bit II Lack of potential quality control associated with mixing 'on the fly' III Lack of the ability to test the actual mixed slurry samples The use of a pre-mixed, storable cement slurry has eliminated the concerns associated with pumping cement slurries through mud motors, MWD tools, BHA's, and drill bits. This advanced cement technology has been successfully utilized while reducing the risks associated with these lost circulation treatments. In addition, this technology has eliminated the costs associated with using a squeeze packer and the rig time required for several trips out of the wellbore. The paper will describe the premixed slurry properties and QA/QC procedures that are required for successful through the bit operations. This paper will also provide case histories of successful through the bit operation, as well as background information leading to the treatments. The case histories include successful through the bit remediation of severe lost circulation zones and as well the

Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

Science.gov (United States)

Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

2017-08-01

Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

Encapsulation of mixed radioactive and hazardous waste contaminated incinerator ash in modified sulfur cement

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Colombo, P.

1990-01-01

Some of the process waste streams incinerated at various Department of Energy (DOE) facilities contain traces of both low-level radioactive (LLW) and hazardous constituents, thus yielding ash residues that are classified as mixed waste. Work is currently being performed at Brookhaven National Laboratory (BNL) to develop new and innovative materials for encapsulation of DOE mixed wastes including incinerator ash. One such material under investigation is modified sulfur cement, a thermoplastic developed by the US Bureau of Mines. Monolithic waste forms containing as much as 55 wt % incinerator fly ash from Idaho national Engineering Laboratory (INEL) have been formulated with modified sulfur cement, whereas maximum waste loading for this waste in hydraulic cement is 16 wt %. Compressive strength of these waste forms exceeded 27.6 MPa. Wet chemical and solid phase waste characterization analyses performed on this fly ash revealed high concentrations of soluble metal salts including Pb and Cd, identified by the Environmental Protection Agency (EPA) as toxic metals. Leach testing of the ash according to the EPA Toxicity Characteristic Leaching Procedure (TCLP) resulted in concentrations of Pb and Cd above allowable limits. Encapsulation of INEL fly ash in modified sulfur cement with a small quantity of sodium sulfide added to enhance retention of soluble metal salts reduced TCLP leachate concentrations of Pb and Cd well below EPA concentration criteria for delisting as a toxic hazardous waste. 12 refs., 4 figs., 2 tabs

Use of MRF residue as alternative fuel in cement production.

Science.gov (United States)

Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

2016-01-01

Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

International Nuclear Information System (INIS)

Rahman, A.A.; Glasser, F.P.

1987-01-01

Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

Study on the compressive strength of fly ash based geo polymer concrete

Science.gov (United States)

Anand Khanna, Pawan; Kelkar, Durga; Papal, Mahesh; Sekar, S. K.

2017-11-01

Introduction of the alternative materials for complete replacement of cement in ordinary concrete will play an important role to control greenhouse gas and its effect. The 100% replacement of binder with fly ash (in integration with potassium hydroxide (koh) and potassium silicate (k2sio3) solutions) in concrete gives a significant alternative to conventional cement concrete. This paper focuses on the effect of alkaline solutions koh and k2sio3 on strength properties of fly ash based geo polymer concrete (fgpc); compared the strength at different molarities of alkaline activator koh at different curing temperature. Fly ash based geo polymer concrete was produced from low calcium fly ash, triggered by addition of koh and k2sio3 solution and by assimilation of superplasticizer for suitable workability. The molarities of potassium hydroxide as 8m, 10m and 12m molarities were used at various curing temperatures such as 60°c, 70 °c and 80°c. Results showed that for given proportion to get maximum compressive strength the optimum molarity of alkaline solution is 12m and optimum curing temperature is 70 °c.

Production of fly ash-based geopolymers using activator solutions with different Na{sub 2}O and Na{sub 2}SiO{sub 3} compositions; Producao de geopolimeros a base de cinza volante usando solucoes ativadoras com diferentes composicoes de Na{sub 2}O e Na{sub 2}SiO{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Azevedo, A.G. de S.; Strecker, K.; Araujo Junior, A.G. de; Silva, C.A. da [Universidade Federal de Sao Joao del-Rei (UFSJ), MG (Brazil)

2017-04-15

Geopolymers are a new class of binder with high mechanical strength, chemical inertia and can be made of by-products. In this work fly ash from a Brazilian power station was used to produce the geopolymer cement. To produce the geopolymers, different activator solutions were used in order to study the influence of the chemical composition of these solutions on the production of the fly ash-based geopolymers. The results showed that the Brazilian fly ash has the potential to be used in the geopolymerization process. The specimens presented high compression strength, 28 MPa after 24 h and 48 MPa after 28 days of cure. The X-ray diffraction of the original fly ash and the geopolymers samples exhibited some mineral phases presents in the fly ash and new zeolitic phases formed after the geopolymerization process. The infrared spectroscopic of all samples showed some modifications of absorption bands besides new bands corresponding to the geopolymerization process. The physical properties, such as the water absorption, porosity and permeability, changed when the activator solution changed and the curing time was modified. (author)

Suitability of alumina cements for the cementation of boreholes under corrosive conditions, especially at the press fitting of CO{sub 2}; Eignung von Tonerdezementen fuer die Bohrlochzementierung unter korrosiven Bedingungen, insbesondere bei CO{sub 2}-Einpressung. Literaturstudie

Energy Technology Data Exchange (ETDEWEB)

Plank, J.; Sieber, R. (comps.) [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Bauchemie

2011-07-15

Calcium aluminate cements, also called aluminate cements, are special cements based on calcium aluminates. In construction (especially in dry-mix mortars), they are valued for their remarkably higher acid and corrosion resistance compared to Portland cement. Their high temperature resistance especially qualifies them for refractory cements which are used e.g. as liners in cement rotary kilns. The worldwide production of calcium aluminate cements adds up to about 3 million tons. In oil well cementing, calcium aluminate cements have first been used at the beginning of the 90ies, in fact initially for geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells were severe problems with API Portland cements affected by hot, carbonic acid rich formation brines. With support from the companies Unocal and Halliburton, the Brookhaven National Laboratory (USA) developed a special cement based on 60 parts by weight of calcium aluminate cement and 40 parts ASTM class F fly ash. This binder is notably CO{sub 2} resistant when mixed with a 25 wt.% Na-polyphosphate solution. Laboratory tests and field applications conclude that this cement is resistant to CO{sub 2} corrosion at temperatures up to 300 C for over 20 years. In 1997, for the first time numerous geothermal wells have been cemented using this cement. They are intact to this day. When this cement hardens at room temperature, amorphous reaction products are formed and the reaction is incomplete. However, at higher temperatures hydroxyapatite, boehmite, Na-P-zeolite, analcime or katoite are formed as crystalline reaction products. The CO{sub 2} resistance of this cement is due to specific chemical reactions. In contact with hot alkaline carbonate solutions, analcime converts to cancrinite, and CO{sub 2} is incorporated into

THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

Energy Technology Data Exchange (ETDEWEB)

Harbour, J.; Edwards, T.; Williams, V.

2009-09-21

The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

International Nuclear Information System (INIS)

Ichitsubo, Koki

2008-01-01

Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

The effect of fly ashes in the corrosion and durability in concretes; Efecto de las Cenizas Volantes en la Durabilidad y en la Corrosion en Armaduras del Hormigon

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-31

From the beginning of this century, fly ashes have been the object of a variety of studies and research-looking for different ways of application. The construction industry reuses the highest volume of the fly ash actually produced. Researches carried out on the behaviour of hydraulic blended materials mixed with fly ash have supported the progressive use of these by-products, and simultaneously have opened new ways of application. Spanish fly ash producers together with research centers, as IETcc, have been involved in investigations since 70`s. The last important research carried out has been the one dealing with the durability of concrete made with fly ash and its interaction with the corrosion of reinforcements. In this work five fly ashes of silicon-aluminous type were mixed with portland cement containing low alkali and aluminates in order to enhance the effect of those components from the fly ash. The main goal was to study the degradation mechanisms of concretes made with fly ashes, substituting partially the cement (15 and 35%) in several aggressive media: containing sulfates, chlorides or sea water. The effect to these aggressive media on the durability has also been considered regarding reinforcements. Different type of tests were carried out in laboratory and under natural exposure. In the case of laboratory studies the objectives were: 1) to stablish the mechanisms of hardening. The effect of fly ashes in pozolanic reaction and in the microstructure of the material. 2) Resistance of the addition of fly ashes against chloride and sulfates. Definition of the deterioration mechanisms. 3) Effect of fly ashes on the corrosion of reinforcements. Influence on the passivation process. Resistance against carbonation and chloride attack. (Author)

Good news to use from the environmental front: coal combustion products as an environmental success story

Energy Technology Data Exchange (ETDEWEB)

Ward, J.N. [ISG Resources, Inc., Salt Lake City, UT (United States)

2002-07-01

ISG Resources in the USA's largest manager and marketer of coal combustion products, involved also in developing new technologies and applications for treatment and use of fly ash, bottom ash, boiler slag and FGD by-products. The paper, outlined in a series of 14 overheads, describes the USA's successes and initiatives so far in coal combustion products utilization. Further opportunities for the coal industry were discussed. The industry is encouraged to become involved now in carbon trading mechanisms for fly ash utilization displacing cement production.

0-6717 : investigation of alternative supplementary cementing materials (SCMs) : [project summary].

Science.gov (United States)

2014-08-01

In Texas, Class F fly ash is extensively used as a : supplementary cementing material (SCM) : because of its ability to control thermal cracking : in mass concrete and to mitigate deleterious : expansions in concrete from alkali-silica reaction : (AS...

Hospital waste ashes in Portland cement mortars

International Nuclear Information System (INIS)

Genazzini, C.; Zerbino, R.; Ronco, A.; Batic, O.; Giaccio, G.

2003-01-01

Nowadays, most concretes incorporate mineral additions such as pozzolans, fly ash, silica fume, blast furnace slag, and calcareous filler among others. Although the technological and economical benefits were the main reasons for the use of mineral additions, the prevention of environmental contamination by means of proper waste disposal becomes a priority. The chance of incorporating hospital waste ashes in Portland cement-based materials is presented here. Ash characterization was performed by chemical analysis, X-ray diffraction, radioactive material detection, and fineness and density tests. Conduction calorimetry and setting time tests were developed on pastes including ash contents from 0% to 100%. Mortars were prepared including ash contents up to 50% of cement. The results of setting time, temperature development, flexural and compressive strengths, water absorption, density, and leachability are analyzed. Results indicate that Portland cement systems could become an alternative for the disposal of this type of ashes

Elastic properties of fly ash-stabilized mixes

Directory of Open Access Journals (Sweden)

Sanja Dimter

2015-12-01

Full Text Available Stabilized mixes are used in the construction of bearing layers in asphalt and concrete pavement structures. Two nondestructive methods: resonant frequency method and ultrasonic pulse velocity method, were used for estimation of elastic properties of fly ash–stabilized mixes. Stabilized mixes were designed containing sand from the river Drava and binder composed of different share of cement and fly ash. The aim of the research was to analyze the relationship between the dynamic modulus of elasticity determined by different nondestructive methods. Data showed that average value of elasticity modulus obtained by the ultrasound velocity method is lower than the values of elasticity modulus obtained by resonant frequency method. For further analysis and enhanced discussion of elastic properties of fly ash stabilized mixes, see Dimter et al. [1].

Effect of silica fume on reaction products of uranium (VI) with portland cement

International Nuclear Information System (INIS)

Tan Hongbin; Shaanxi Univ. of Technology, Hanzhong; Li Yuxiang

2005-01-01

Simulation of radioactive waste of U(VI) by uranyl nitrate and the effects of different additive quantities (12%, 20%, 30%, 35%, 40%) of silica fume on the products of U(VI) with Portland cement were studied at a hydrothermal condition of 180 degree C for a duration of one week. The X-ray powder diffraction examination results showed that the calcium uranate would be transformed into uranophane when the cement contained 30% silica fume. (authors)

Oil-Sludge Extended Asphalt Mastic Filled with Heavy Oil Fly Ash and Cement Waste for Waterproofing

Directory of Open Access Journals (Sweden)

H.I. Al-Abdul Wahhab

2014-12-01

Full Text Available Recycling as an economic disposal process for many hazardous waste materials has become a popular means of conserving our planet’s scarce and diminishing natural resources. This paper is a study of the influence of oil sludge (OS on the physical behavior and performance of asphalt filled with heavy oil fly ash (HOFA, cement kiln dust (CKD and limestone dust (LMD. Conventional asphalt consistency tests in addition to a new bond strength (BS test were conducted on the modified asphalt mastics. The results were statistically analyzed and assessed in accordance with American Society for Testing and Materials (ASTM D 332 and ASTM D 449 specifications. Too much OS resulted in strength deterioration of the asphalt mastic, which can be compensated for by filling the mastic with HOFA. OS interacts constructively with the fillers to improve their effectiveness in raising the softening point (SP and viscosity of the asphalt, and also in reducing its penetration and ductility. Even though sludge mastics hold promise as suitable composites for damp proofing and waterproofing, the resulting low flash point (FP and SP of some of these mastics make their suitability for roofing applications questionable.

Experimental Study on Rise Husk Ash & Fly Ash Based Geo-Polymer Concrete Using M-Sand

Science.gov (United States)

Nanda Kishore, G.; Gayathri, B.

2017-08-01

Serious environmental problems by means of increasing the production of Ordinary Portland cement (OPC), which is conventionally used as the primary binder to produce cement concrete. An attempt has been made to reduce the use of ordinary Portland cement in cement concrete. There is no standard mix design of geo-polymer concrete, an effort has been made to know the physical, chemical properties and optimum mix of geo-polymer concrete mix design. Concrete cubes of 100 x 100 x 100 mm were prepared and cured under steam curing for about 24 hours at temperature range of 40°C to 60°C. Fly ash is replaced partially with rice husk ash at percentage of 10%, 15% and 25%. Sodium hydroxide and sodium silicate are of used as alkaline activators with 5 Molar and 10 Molar NaOH solutions. Natural sand is replaced with manufacture sand. Test results were compared with controlled concrete mix of grade M30. The results shows that as the percentage of rice husk ash and water content increases, compressive strength will be decreases and as molarity of the alkaline solution increases, strength will be increases.

Influence of Temperature on Workability and Compressive Strength of Ordinary Concrete with High Calcium Fly Ash

Directory of Open Access Journals (Sweden)

Gołaszewski Jacek

2017-06-01

Full Text Available The rheological properties of fresh ordinary concrete are closely affected by temperature and time. The paper presents the study of consistency of fresh concrete mixtures made with Portland cement and cement with calcareous fly ash. Two types of admixtures were used. It was proven that the temperature has a clear effect on workability and compressive strength concrete. Influence on workability can be reduced by selecting the appropriate superplasticizer and cement.

Radiological impact of cement, concrete and admixtures in Spain

International Nuclear Information System (INIS)

Chinchon-Paya, S.; Piedecausa, B.; Hurtado, S.; Sanjuan, M.A.; Chinchon, S.

2011-01-01

It has been analyzed samples of portland cement (PC) with and without admixtures, samples of calcium aluminate cement (CAC) with different content of Al 2 O 3 and specimens of concrete made with PC and CAC using High Resolution Gamma Spectrometry. The activity concentration index (I) is much less than 0.5 mSv y -1 for all the concrete specimens according to the Radiation protection document 112 of the European Commission. The PC without admixtures (CEM I 52,5 R) and the PC with addition of limestone (CEM II/BL 32,5 N) also have an I value much lower than 0.5 and the PC with the addition of fly ash and blast furnace slag (CEM IV/B (V) 32,5 N and III/A 42.5 N/SR) have an I value close to 0.6. The I value of the CAC used in the manufacture of structural precast concrete is of the order of 1 mSv y -1 . Some of the CAC used in refractory concrete reaches a value close to 2 mSv y -1 . - Highlights: → The activity values (I) of spanish portland cement and admixtures studied are similar to those described by other authors. → For the first time in scientific publications we have shown results of several calcium aluminate cements (CAC). → CAC used in structural concrete has an approximate I value = 1 (similar to blast furnace slag and fly ash). → One type of CAC with Al 2 O 3 content of 51% used in refractory concretes has a value of I = 2.

Radiological assessment of the utilization of fly ash in concrete for building construction and the parameters affecting radon-222 emanation from fly ash concrete

International Nuclear Information System (INIS)

Hwang, J.G.

1986-01-01

In this study, the Rn-222 area exhalation rates and the maximum area exhalations for concrete containing fly ash or Ra-226 water were measured. Various concrete samples were fabricated with fly ash of known radium content as a cement substitute. Other samples were prepared with one of three concentrations of Ra-226 water solution added into the concrete mix. A newly designed Indoor/Outdoor Emanation Chamber. The Ra-225 concentrations for the fly ash used ranged from 3.42 pCi/g to 7.55 pCi/g depending upon the source of the ash and the particle size. Doses were calculated for occupants of a hypothetical house built with concrete of the type studied. Doses to the basal cells of the bronchial epithelium and the mean dose to the lung were 2.10 rad/yr and 0.37 rad/yr for standard concrete, up to 4.28 rad/yr and 0.76 rad/yr for fly ash concrete, and 3.26 rad/yr and 0.58 rad/yr for the concrete made with 25 pCI/L radium-226 water. The risk associated with utilization of standard concrete in an unventilated house was estimated to range from 560 to 1316 fatal cancers in million population. Utilization of fly ash as a cement substitute could increase the number of fatal lung cancers up to 2680. Introducing 25 pCi/L Ra-226 water into concrete will increase the fatal cancer rate up to 2042 in a million population

Pore Structure Characterization in Concrete Prepared with Carbonated Fly Ash

Science.gov (United States)

Sahoo, Sanjukta

2018-03-01

Carbon dioxide capture and storage (CCS) is a technique to address the global concern of continuously rising CO2 level in the atmosphere. Fly ash is considered as a suitable medium for CCS due to presence of metal oxides. The fly ash which has already sequestered carbon dioxide is referred to as carbonated fly ash. Recent research reveals better durability of concretes using carbonated fly ash as part replacement of cement. In the present research pore structure characterization of the carbonated fly ash concrete has been carried out. Mercury Intrusion porosimetry test has been conducted on control concrete and concrete specimens using fly ash and carbonated fly ash at replacement levels of 25% and 40%. The specimens have been water cured for 28 days and 90 days. It is observed that porosity reduction rate is more pronounced in carbonated fly ash concrete compared to control concrete at higher water curing age. Correlation analysis is also carried out which indicates moderately linear relationship between porosity % and pore distribution with particle size and water curing.

New systems for the large-scale production of male tsetse flies (Diptera: Glossinidae)

International Nuclear Information System (INIS)

Opiyo, E.; Luger, D.; Robinson, A.S.

2000-01-01

Tsetse flies, vectors of trypanosomiasis, infest 36 African countries and their distribution covers approximately 10 million km 2 . Trypanosomiasis is a debilitating and often fatal disease of domestic livestock and humans and is considered the most important limiting factor for the development of the livestock sector in Africa. Approximately 50 million cattle and scores of millions of small ruminants are at risk of contracting trypanosomiasis. Direct losses in meat production, milk yield and traction power and the cost of control programmes are estimated to amount to more than US$500 million each year (FAO 1994). In addition, 100 million people are at risk of contracting the disease. According to the World Health Organization, about 300,000 new cases of human trypanosomiasis occur annually (WHO 1997). If the lost potential in livestock production is combined with that of crop production through loss of traction power, trypanosomiasis is estimated to cost Africa US$4 billion or more each year (FAO 1994). The available and environmentally accepted intervention methods for the management of tsetse and trypanosomiasis include parasite control using drugs, the promotion of trypanotolerant livestock and vector control. Parasite control is plagued by the development of resistance to the available drugs and programmes for the development of new drugs are limited. Vector control and eradication involve application of insecticide treated attractive devices on animals including cattle, and the sterile insect technique (SIT). In spite of the efforts spent on the control of the disease and the vector, tsetse flies remain a threat to agricultural development of the region. Experience indicates that only a combination of several of these intervention methods can effectively support sustainable agricultural systems. The feasibility of rearing tsetse flies in Africa for use in SIT was first demonstrated in Tanzania (Williamson et al. 1983) where a colony of 60,000 Glossina

Radioactive wastes dispersed in stabilized ash cements

International Nuclear Information System (INIS)

Rubin, J.B.; Taylor, C.M.V.; Sivils, L.D.; Carey, J.W.

1997-01-01

One of the most widely-used methods for the solidification/stabilization of low-level radwaste is by incorporation into Type-I/II ordinary portland cement (OPC). Treating of OPC with supercritical fluid carbon dioxide (SCCO 2 ) has been shown to significantly increase the density, while simultaneously decreasing porosity. In addition, the process significantly reduces the hydrogenous content, reducing the likelihood of radiolytic decomposition reactions. This, in turn, permits increased actinide loadings with a concomitant reduction in disposable waste volume. In this article, the authors discuss the combined use of fly-ash-modified OPC and its treatment with SCCO 2 to further enhance immobilization properties. They begin with a brief summary of current cement immobilization technology in order to delineate the areas of concern. Next, supercritical fluids are described, as they relate to these areas of concern. In the subsequent section, they present an outline of results on the application of SCCO 2 to OPC, and its effectiveness in addressing these problem areas. Lastly, in the final section, they proffer their thoughts on why they believe, based on the OPC results, that the incorporation of fly ash into OPC, followed by supercritical fluid treatment, can produce highly efficient wasteforms

Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

Science.gov (United States)

González, Aixa; Navia, Rodrigo; Moreno, Natalia

2009-12-01

Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations.

Effect of supplementary cementing materials on the concrete corrosion control

Directory of Open Access Journals (Sweden)

Mejía de Gutiérrez, R.

2003-12-01

Full Text Available Failure of concrete after a period of years, less than the life expected for which it was designed, may be caused by the environment to which it has been exposed or by a variety of internal causes. The incorporation of supplementary materials has at the Portland cement the purpose of improving the concrete microstructure and also of influence the resistance of concrete to environmental attacks. Different mineral by-products as ground granulated blast furnace slag (GGBS, silica fume (SF, metakaolin (MK, fly ash (FA and other products have been used as supplementary cementing materials. This paper is about the behavior of concrete in the presence of mineral additions. Compared to Portland cements, blended cements show lower heat of hydration, lower permeability, greater resistance to sulphates and sea water. These blended cements find the best application when requirements of durability are regarded as a priority specially on high performance concrete.

La falla del concreto en un tiempo inferior a la vida útil para la cual se diseñó puede ser consecuencia del medio ambiente al cual ha estado expuesto o de algunas otras causas de tipo interno. La incorporación de materiales suplementarios al cemento Portland tiene el propósito de mejorar la microestructura del concreto y también de contribuir a la resistencia del concreto a los ataques del medio ambiente. Diferentes minerales y subproductos tales como escorias granuladas de alto horno, humo de sílice, metacaolín, ceniza volante y otros productos han sido usados como materiales suplementarios cementantes. Este documento presenta el comportamiento del hormigón en presencia de diferentes adiciones. Los cementos adicionados, comparados con los cementos Portland muestran bajos calores de hidratación, baja permeabilidad, mayor resistencia a sulfatos y a agua de mar. Estos cementos adicionados encuentran un campo de aplicación importante cuando los requerimientos de durabilidad son

Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

Science.gov (United States)

Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

2018-02-01

Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

Applications of Nano palm oil fuel ash and Nano fly ash in concrete

Science.gov (United States)

Hamada, Hussein M.; Jokhio, Gul Ahmed; Mat Yahaya, Fadzil; Humada, Ali M.

2018-04-01

This paper discusses the applications of Nano waste materials including palm oil fuel ash and fly ash in the concrete production. The implementation of nanotechnology has been instrumental in the development of significant interest among the stakeholders to improve the mechanical and chemical properties of materials involved in the production of concrete. Although many researchers have shown the potential of nanomaterials to increase strength and durability of concrete and improve its physical and chemical properties, there is still a knowledge gap regarding the preparation of Nano waste materials from agricultural waste to use as cement replacement instead of non-renewable materials. Therefore, it should be focused on to study Nano- waste materials to benefit from these characteristics during preparation of concrete mixtures. Therefore, this paper highlights the potential of waste materials in the Nano size to partially replace cement in concrete and achieve the same or better result than the traditional concrete. This paper recommends to conduct further experimental works to improve the concrete material properties by investigating the properties of waste materials in Nano size.

Corrosion Behavior of Steel Reinforcement in Concrete with Recycled Aggregates, Fly Ash and Spent Cracking Catalyst

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Hebé Gurdián

2014-04-01

Full Text Available The main strategy to reduce the environmental impact of the concrete industry is to reuse the waste materials. This research has considered the combination of cement replacement by industrial by-products, and natural coarse aggregate substitution by recycled aggregate. The aim is to evaluate the behavior of concretes with a reduced impact on the environment by replacing a 50% of cement by industrial by-products (15% of spent fluid catalytic cracking catalyst and 35% of fly ash and a 100% of natural coarse aggregate by recycled aggregate. The concretes prepared according to these considerations have been tested in terms of mechanical strengths and the protection offered against steel reinforcement corrosion under carbonation attack and chloride-contaminated environments. The proposed concrete combinations reduced the mechanical performance of concretes in terms of elastic modulus, compressive strength, and flexural strength. In addition, an increase in open porosity due to the presence of recycled aggregate was observed, which is coherent with the changes observed in mechanical tests. Regarding corrosion tests, no significant differences were observed in the case of the resistance of these types of concretes under a natural chloride attack. In the case of carbonation attack, although all concretes did not stand the highly aggressive conditions, those concretes with cement replacement behaved worse than Portland cement concretes.

Long term evaluation and identification of the proper testing program for ASTM Class C fly ash stabilized soils : technical summary.

Science.gov (United States)

1993-07-01

The objectives of this research were to further evaluate the characteristics of locally produced fly ash and to develop test procedures which would expedite the evaluation of fly ash stabilized soils. Because cement and lime stabilization techniques ...

Utilization of fly ash and ultrafine GGBS for higher strength foam concrete

Science.gov (United States)

Gowri, R.; Anand, K. B.

2018-02-01

Foam concrete is a widely accepted construction material, which is popular for diverse construction applications such as, thermal insulation in buildings, lightweight concrete blocks, ground stabilization, void filling etc. Currently, foam concrete is being used for structural applications with a density above 1800kg/m3. This study focuses on evolving mix proportions for foam concrete with a material density in the range of 1200 kg/m3 to 1600 kg/m3, so as to obtain strength ranges that will be sufficient to adopt it as a structural material. Foam concrete is made lighter by adding pre-formed foam of a particular density to the mortar mix. The foaming agent used in this study is Sodium Lauryl Sulphate and in order to densify the foam generated, Sodium hydroxide solution at a normality of one is also added. In this study efforts are made to make it a sustainable construction material by incorporating industrial waste products such as ultrafine GGBS as partial replacement of cement and fly ash for replacement of fine aggregate. The fresh state and hardened state properties of foam concrete at varying proportions of cement, sand, water and additives are evaluated. The proportion of ultrafine GGBS and fly ash in the foam concrete mix are varied aiming at higher compressive strength. Studies on air void-strength relationship of foam concrete are also included in this paper.

SHRINKAGE REDUCTION AND CRACK PREVENTION OF ALKALI-ACTIVATED PHOSPHOROUS SLAG CEMENT

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Yanan Wang

2016-05-01

Full Text Available The effects of fly ash, calcium oxide and polypropylene fiber on the physical and mechanical properties, shrinkage and cracking behaviors of alkali-activated phosphorous slag cement (AA-PS-C were studied. The results show that replacing 10-15% phosphorous slag by fly ash and adding calcium oxide as an expansive agent reduce the shrinkage of AA-PS-C. Fly ash will increase the flexural strength, although the compressive strength will be slightly decreased, while the calcium oxide expansive agent coated with aluminum stearate will slightly shorten the setting time and reduce the strength. Adding polypropylene fiber can greatly increase the crack-resistance of AA-PS-C.

Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

International Nuclear Information System (INIS)

Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

2014-01-01

Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

Cement As a Waste Form for Nuclear Fission Products: The Case of (90)Sr and Its Daughters.

Science.gov (United States)

Dezerald, Lucile; Kohanoff, Jorge J; Correa, Alfredo A; Caro, Alfredo; Pellenq, Roland J-M; Ulm, Franz J; Saúl, Andrés

2015-11-17

One of the main challenges faced by the nuclear industry is the long-term confinement of nuclear waste. Because it is inexpensive and easy to manufacture, cement is the material of choice to store large volumes of radioactive materials, in particular the low-level medium-lived fission products. It is therefore of utmost importance to assess the chemical and structural stability of cement containing radioactive species. Here, we use ab initio calculations based on density functional theory (DFT) to study the effects of (90)Sr insertion and decay in C-S-H (calcium-silicate-hydrate) in order to test the ability of cement to trap and hold this radioactive fission product and to investigate the consequences of its β-decay on the cement paste structure. We show that (90)Sr is stable when it substitutes the Ca(2+) ions in C-S-H, and so is its daughter nucleus (90)Y after β-decay. Interestingly, (90)Zr, daughter of (90)Y and final product in the decay sequence, is found to be unstable compared to the bulk phase of the element at zero K but stable when compared to the solvated ion in water. Therefore, cement appears as a suitable waste form for (90)Sr storage.

The influence of blast furnace slag, fly ash and silica fume on corrosion of reinforced concrete in marine environment

NARCIS (Netherlands)

Polder, R.B.

1996-01-01

Chloride penetration from sea water may cause corrosion of reinforcement in concrete structures. Adding reactive inorganic materials such as blast furnace slag, fly ash or silica fume to the cement matrix improves the resistance against chloride penetration as compared to Portland cement concrete. A

The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

International Nuclear Information System (INIS)

Kataoka, Masayuki

2015-01-01

A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

Engineering properties of cement mortar with pond ash in South Korea as construction materials: from waste to concrete

Science.gov (United States)

Jung, Sang Hwa; Kwon, Seung-Jun

2013-09-01

Among the wastes from coal combustion product, only fly ash is widely used for mineral mixture in concrete for its various advantages. However the other wastes including bottom ash, so called PA (pond ash) are limitedly reused for reclamation. In this paper, the engineering properties of domestic pond ash which has been used for reclamation are experimentally studied. For this, two reclamation sites (DH and TA) in South Korea are selected, and two domestic PAs are obtained. Cement mortar with two different w/c (water to cement) ratios and 3 different replacement ratios (0%, 30%, and 60%) of sand are prepared for the tests. For workability and physical properties of PA cement mortar, several tests like flow, setting time, and compressive strength are evaluated. Several durability tests including porosity measuring, freezing and thawing, chloride migration, and accelerated carbonation are also performed. Through the tests, PA (especially from DH area) in surface saturated condition is evaluated to have internal curing action which leads to reasonable strength development and durability performances. The results show a potential applicability of PA to concrete aggregate, which can reduce consuming natural resources and lead to active reutilization of coal product waste.

Ultrafine portland cement performance

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C. Argiz

2018-04-01

Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

Hydration kinetics of cement composites with varying water-cement ratio using terahertz spectroscopy

Science.gov (United States)

Ray, Shaumik; Dash, Jyotirmayee; Devi, Nirmala; Sasmal, Saptarshi; Pesala, Bala

2015-03-01

Cement is mixed with water in an optimum ratio to form concrete with desirable mechanical strength and durability. The ability to track the consumption of major cement constituents, viz., Tri- and Dicalcium Silicates (C3S, C2S) reacting with water along with the formation of key hydration products, viz., Calcium-Silicate-Hydrate (C-S-H) which gives the overall strength to the concrete and Calcium Hydroxide (Ca(OH)2), a hydration product which reduces the strength and durability, using an efficient technique is highly desirable. Optimizing the amount of water to be mixed with cement is one of the main parameters which determine the strength of concrete. In this work, THz spectroscopy has been employed to track the variation in hydration kinetics for concrete samples with different water-cement ratios, viz., 0.3, 0.4, 0.5 and 0.6. Results show that for the sample with water-cement ratio of 0.3, significant amount of the C3S and C2S remain unreacted even after the initial hydration period of 28 days while for the cement with water-cement ratio of 0.6, most of the constituents get consumed during this stage. Analysis of the formation of Ca(OH)2 has been done which shows that the concrete sample with water-cement ratio of 0.6 produces the highest amount of Ca(OH)2 due to higher consumption of C3S/C2S in presence of excess water which is not desirable. Samples with water-cement ratio of 0.4 and 0.5 show more controlled reaction during the hydration which can imply formation of an optimized level of desired hydration products resulting in a more mechanically strong and durable concrete.

Possible applications for municipal solid waste fly ash.

Science.gov (United States)

Ferreira, C; Ribeiro, A; Ottosen, L

2003-01-31

The present study focuses on existing practices related to the reuse of Municipal Solid Waste (MSW) fly ash and identifies new potential uses. Nine possible applications were identified and grouped into four main categories: construction materials (cement, concrete, ceramics, glass and glass-ceramics); geotechnical applications (road pavement, embankments); "agriculture" (soil amendment); and, miscellaneous (sorbent, sludge conditioning). Each application is analysed in detail, including final-product technical characteristics, with a special emphasis on environmental impacts. A comparative analysis of the different options is performed, stressing the advantages but also the weaknesses of each option. This information is systemized in order to provide a framework for the selection of best technology and final products. The results presented here show new possibilities for this waste reuse in a short-term, in a wide range of fields, resulting in great advantages in waste minimization as well as resources conservation.

Physical and Chemical Character of Fly Ash of Coal Fired Power Plant in Java

Science.gov (United States)

Triwulan; Priadana, K. A.; Ekaputri, J. J.; Bayuaji, R.

2017-11-01

Quality of fly ash is varying widely in the field, it depends on the combustion process and the quality of the basic ingredients, namely coal. It will affect the physical and mechanical properties of the concrete mixtures used. This study used 12 samples of fly ash. The physical and chemical properties and finesse modulus were analyzed. The fly ash was mixed with OPC (Ordinary Portland Cement) with the proportion of 20% fly ash and 80% OPC. The specimens were form with mortar dimension of 5cm x 5 cm. The test was affected by the correlation of fly ash fineness modulus to compressive strength, correlation density of fly ash to compressive strength, and correlation of carbon content to the compressive strength.

Design and characterization of low-heat and low-alkalinity cements

International Nuclear Information System (INIS)

Codina, M.; Cau-dit-Coumes, C.; Le Bescop, P.; Verdier, J.; Ollivier, J.P.

2008-01-01

Investigations were carried out to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Several systems comprising Portland cement, a pozzolan (silica fume or fly ash) and blastfurnace slag were compared. All blends were characterized by high amounts of additions, the Portland cement (PC) fraction ranging only from 20 to 60%. Cement hydration was studied using several techniques: X-ray Diffraction, TGA-DTA, calorimetry, pore solution extraction and microscopy. The most important result obtained with some ternary blends was the drop in the pore solution pH by more than one unit as compared with control samples elaborated with commercial cements. The alkali content (∼ 1 to 4 mmol/L) of the interstitial solution was also strongly reduced. The blends exhibited a low-heat output as required. Leaching tests carried out in pure water indicated a very slow decalcification of the samples. Several techniques such as optical microscopy, SEM/BSE, X-ray microanalysis or X-ray diffraction were compared to estimate the degraded thickness

Utilization potential of wood clones of Eucalyptus urophylla in the production of wood-cement panels

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Lourival Marin Mendes

2011-03-01

Full Text Available The objective of this study was to evaluate the potential of using clones of Eucalyptus urophylla in the production of wood-cement panels. The study used six clones of Eucalyptus urophylla with 8 years of age, from the Companhia Mineira de Metais, located in Paracatu - MG. For the formation of the panels it was used Portland cement CP V - ARI / Plus, possessing high initial resistance to mineral binder and calcium chloride (CaCl2 as accelerator for the cement curing. The panels were produced with the following parameters: dimensions of 49.5 x 49.5 x 1.5 cm, nominal density of 1.2 g/cm ³, relation wood: cement (1:2.5 and relation water: cement (1:1.5. The results can showed that: (1 for thickness swelling in two and twenty-four hours, only clones 19.28 and 58 attended the specifications, (2 for water absorption, clone 62 showed the best results, (3 to internal bond, only clone 58 didn`t attend specifications, (4 for the compression, clones 19.36 and 58 showed the best results, (5 for MOE and MOR, none of the clones presented values compatible to the bison process. It is suggested the continuation of this line of research, including the manipulation of variables of production, so that all properties be compatible to the minimum required standards.

A new way to increase the long-term bond strength of new-to-old concrete by the use of fly ash

International Nuclear Information System (INIS)

Li Gengying

2003-01-01

The short-term and long-term bond strengths of new-to-old concrete were experimentally investigated with an emphasis on the influence of new concretes and binders. These new concretes included ordinary Portland cement concrete, expansive concrete and high-volume fly ash concrete, while the binders included pure cement paste (C-binder), expansive binder (E-binder) and fly ash mortar (F-binder). The results showed that the short-term bond strength of all specimens with fly ash concrete was lower than that with ordinary Portland cement concrete, which in turn was lower than that with expansive concrete. The bond strength of the specimens with F-binder was the lowest at the age of 7 days. However, the long-term bond strength of all specimens with added fly ash was the highest and strength losses were observed in the specimens repaired with expansive concrete or E-binder at the age of 3 years. The microstructure of the transition zone with F-binder was also studied by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) at the ages of 28 days and 1 year, respectively

Hazards from radioactivity of fly ash of Greek coal power plants (CPP)

International Nuclear Information System (INIS)

Papastefanou, C.; Charalambous, S.

1980-01-01

Fly ash and fine dispersion releases from coal combustion in Greek coal power plants were studied. Concentrations in the fly ash up to 20 pCi/g and 10 pCi/g were measured for 238 U and 226 Ra respectively (not in secular equilibrium). Risk from the fly ash derives from its escape in particulate form or fine dispersion and from its use as a substitute for cement in concrete. The new data indicate that coal power plants discharge relatively larger quantities of radioactive material into the atmosphere than nuclear power plants of comparable size, during normal operation. (H.K.)

Fly ash quality and utilization

Energy Technology Data Exchange (ETDEWEB)

Barta, L.E.; Lachner, L.; Wenzel, G.B. [Inst. for Energy, Budapest (Hungary); Beer, M.J. [Massachusetts Inst. of Technology, Cambridge, MA (United States)

1995-12-01

The quality of fly ash is of considerable importance to fly ash utilizers. The fly ash puzzolanic activity is one of the most important properties that determines the role of fly ash as a binding agent in the cementing process. The puzzolanic activity, however is a function of fly ash particle size and chemical composition. These parameters are closely related to the process of fly ash formation in pulverized coal fired furnaces. In turn, it is essential to understand the transformation of mineral matter during coal combustion. Due to the particle-to-particle variation of coal properties and the random coalescence of mineral particles, the properties of fly ash particles e.g. size, SiO{sub 2} content, viscosity can change considerably from particle to particle. These variations can be described by the use of the probability theory. Since the mean values of these randomly changing parameters are not sufficient to describe the behavior of individual fly ash particles during the formation of concrete, therefore it is necessary to investigate the distribution of these variables. Examples of these variations were examined by the Computer Controlled Scanning Electron Microscopy (CCSEM) for particle size and chemical composition for Texas lignite and Eagel Butte mineral matter and fly ash. The effect of combustion on the variations of these properties for both the fly ash and mineral matter were studied by using a laminar flow reactor. It is shown in our paper, that there are significant variations (about 40-50% around the mean values) of the above-listed properties for both coal samples. By comparing the particle size and chemical composition distributions of the mineral matter and fly ash, it was possible to conclude that for the Texas lignite mineral matter, the combustion did not effect significantly the distribution of these properties, however, for the Eagel Butte coal the combustion had a major impact on these mineral matter parameters.

Radioactive waste cementation

International Nuclear Information System (INIS)

Soriano B, A.

1996-01-01

This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

Cement technology for borehole plugging: an interim report on permeability measurements of cementitious solids

International Nuclear Information System (INIS)

McDaniel, E.W.

1980-01-01

The permeability of borehole plug solids and plug-wall rock junctions is a property of major interest in the Borehole Plugging Program. This report describes the equipment and techniques used to determine the permeabilities of possible borehole plugging materials and presents results from tests on various cementitious solids and plug-rock combinations. The cementitious solids were made from mixtures of cement, sand, salt, fly ash, and water. Three different types of cement and four different fly ashes were used. Permeabilities ranged from a high value of 3 x 10 -4 darcy for a neat cement paste to a low of 5 x 10 -8 darcy for a saltcrete containing 30 wt % sodium chloride. Miniature boreholes were made in the following four different types of rock: Westerly granite, Dresser basalt, Sioux quartzite, and St. Cloud granodiorite. These small holes were plugged with a mix consisting of 23 wt % Type I Portland cement, 20 wt % bituminous fy ash, 43.2 wt % sand, and 13.8 wt % water. After curing for 91 days at ambient temperature, the permeability of the plug-wall rock junctions ranged from 3 x 10 -5 to -8 darcy. Three of the four miniature plugged boreholes exhibited permeabilities of < 10 microdarcys

Emerging Energy-efficiency and CO{sub 2} Emission-reduction Technologies for Cement and Concrete Production

Energy Technology Data Exchange (ETDEWEB)

Hasanbeigi, Ali; Price, Lynn; Lin, Elina

2012-04-06

Globally, the cement industry accounts for approximately 5 percent of current anthropogenic carbon dioxide (CO{sub 2}) emissions. World cement demand and production are increasing significantly, leading to an increase in this industry's absolute energy use and CO{sub 2} emissions. Development of new energy-efficiency and CO{sub 2} emission-reduction technologies and their deployment in the market will be key for the cement industry's mid- and long-term climate change mitigation strategies. This report is an initial effort to compile available information on process description, energy savings, environmental and other benefits, costs, commercialization status, and references for emerging technologies to reduce the cement industry's energy use and CO{sub 2} emissions. Although studies from around the world identify a variety of sector-specific and cross-cutting energy-efficiency technologies for the cement industry that have already been commercialized, information is scarce and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on nineteen emerging technologies for the cement industry, with the goal of providing engineers, researchers, investors, cement companies, policy makers, and other interested parties with easy access to a well-structured database of information on these technologies.

Alternative Fuel for Portland Cement Processing

Energy Technology Data Exchange (ETDEWEB)

Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

2012-06-30

The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

Durability and Strength of Sustainable Self-Consolidating Concrete Containing Fly Ash

Science.gov (United States)

Mohamed, O.; Hawat, W. Al

2018-03-01

In this paper, the durability and strength of self-consolidating concrete (SCC) is assessed through development and testing of six binary mixes at fixed water-to-binder (w/b) ratio of 0.36. In each of the six SCC mixes, a different percentage of cement is replaced with fly ash. The development of compressive strength for each of the mixes is assessed by testing samples after 3, 7, and 28 days of curing. Durability of each of the six SCC mixes is assessed by measuring the charge passed in Rapid Chloride Permeability (RCP) test. Charge passed was measured in samples cured for 1, 3, 7, 14, 28, and 40 days of curing. All mixes out-performed the control mix in terms of resistance to chloride penetration. Binary mix in which 20% of cement is replaced with fly ash exhibited 28-day strength slightly surpassing the control mix.

INFLUENCE OF WATER-TO-CEMENT RATIO ON AIR ENTRAILMENT IN PRODUCTION OF NON-AUTOCLAVED FOAM CONCRETE USING TURBULENCE CAVITATION TECHNOLOGY

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Gorshkov Pavel Vladimirovich

2012-10-01

Full Text Available Non-autoclaved foam concrete is an advanced thermal insulation material. Until recently, foam concrete production has been based on separate preparation of foam and solution, followed by their blending in a mixer. The situation changed when high-quality synthetic foaming agents and turbulence cavitation technology appeared on the market. Every model provides a dependence between the foam concrete strength and the water-to-cement ratio. According to the water-cement ratio we can distinguish strong concrete mixtures (with the water-to-cement ratio equal to 0.3…0.4 and ductile ones (with the water-to-cement ratio equal to 0.5…0.7. Strong concrete mixtures are more durable. The lower the water-to-cement ratio, the higher the foam concrete strength. However super-plastic substances cannot be mixed by ordinary turbulent mixers. Foam concrete produced using the turbulence cavitation technology needs air-entraining, its intensity being dependent on several factors. One of the main factors is the amount of free water, if it is insufficient, the mixture will not be porous enough. A researcher needs to identify the optimal water-to-cement ratio based on the water consumption rate. Practical production of prefabricated concrete products and structures has proven that the reduction of the water-to-cement ratio improves the strength of the product. The task is to find the water-to-cement ratio for the foam concrete mixture to be plastic enough for air entraining. An increase in the ratio causes loss in the strength. The ratio shall vary within one hundredth points. Super-plasticizers are an alternative solution.

Corrosion-resistant Foamed Cements for Carbon Steels

Energy Technology Data Exchange (ETDEWEB)

Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

2012-12-01

The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

Use of cement-fly ash-based stabilization techniques for the treatment of waste containing aromatic contaminants

Science.gov (United States)

Banaszkiewicz, Kamil; Marcinkowski, Tadeusz

2017-11-01

Research on evaluation of evaporation rate of volatile organic compounds from soil beds during processing is presented. For the experiment, soil samples were prepared with the same amounts of benzene and stabilized using a mixture of CEMI 42.5R cement and fly ash from pit-coal combustion. Solidification of soils contaminated with BTEX hydrocarbons using hydraulic binders involves a risk of releasing vapours of these compounds during homogenization of waste with stabilizing mixture introduced and its dilution with water. The primary purposes of the research were: analysis of benzene volume emitted from soil during stabilization/solidification process and characterization of factors that may negatively affect the quality of measurements/the course of stabilization process. Analysis of benzene emission intensity during the process was based on concentration (C6H6) values, recorded with flame-ionization detector above the surface of reacting mixture. At the same time, gaseous contaminants emitted during waste stabilization were passed through pipes filled with activated carbon (SCK, Anasorb CSC). Benzene vapours adsorbed on activated carbon were subjected to analysis using gas chromatograph Varian 450-GC. Evaporation characteristics of benzene during processing contaminated soils revealed the stages creating the highest danger to workers' health, as well as a need for actions connected with modification of technological line.

Essays of leaching in cemented products containing simulated waste from evaporator concentrated of PWR reactor

International Nuclear Information System (INIS)

Haucz, Maria Judite A.; Calabria, Jaqueline A. Almeida; Tello, Cledola Cassia O.; Candido, Francisco Donizete; Seles, Sandro Rogerio Novaes

2011-01-01

This paper evaluated the results from leaching resistance essays of cemented products, prepared from three distinct formulations, containing simulated waste of concentrated from the PWR reactor evaporator. The leaching rate is a parameter of qualification of solidified products containing radioactive waste and is determined in accordance with regulation ISO 6961. This procedure evaluates the capacity of transfer organic and inorganic substances presents in the waste through dissolution in the extractor medium. For the case of radioactive waste it is reached the more retention of contaminants in the cemented product, i.e.the lesser value of lixiviation rate. Therefore, this work evaluated among the proposed formulation that one which attend the criterion established in the regulation CNEN-NN-6.09

High filler concrete using fly ash. Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

High filler concrete using fly ash : Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

Applicability of low alkalinity cement for construction and alteration of bentonite in the cement

International Nuclear Information System (INIS)

Iriya, K.; Fujii, K.; Kubo, H.; Uegaki, Y.

2002-02-01

A concept of radioactive waste repository in which both bentonite and cementitious materials exist in deep cavern as engineered barriers is proposed. It is pointed out that pore water of cement is approximately 12.0 to 13.0 of pH and that it maintains for a long period. Therefore alteration of bentonite and rocks should be studied. Mixing test upon some interaction between modeled cement water and bentonite and rocks have been carried out since 1995 as a part of TRU repository's study. And low alkalinity of cement has been studied as parallel to study on alteration of bentonite. HFSC which has high fly ash content and which shows approximately 10.5 to 11.0 of pH of pore water was developed. Cementitious materials are generally use as a combination with steel, since its tensile strength is low. The corrosion of steel in concrete becomes a big problem in case of decreasing pH of cement. There is little available reference, since low alkalinity cement is quite new and special ordered one. Accelerating test for corrosion in low alkalinity concrete were carried out in order to collect data of corrosion. Although alteration of bentonite by several types of modeled cement water was tested. Long term test by actual cement pore water has not carried out. The alteration in 360 days was investigated. Conclusion obtained in this study is following. Corrosion of steel (re-bar) 1) Re-bar in HFSC with 60% of W/C is significantly corroded. The corrosion rate is bigger than the rate of ordinary used cement. 2) Diffusivity of Cl - ion in HFSC is similar to it in OPC comparing by the same water powder ratio. 3) Corrosion rate of HFSC 30 is similar to OPC60. However corrosion is progressed in HFSC 30 without Cl - ion due to lower alkalinity, but it isn't done in OPC within a certain amount of Cl - ion. Alteration of bentonite and rocks 1) Although no secondary minerals was observed in HFSC, monmorironite is gradually lost by increasing calcite. 2) Secondary minerals were observed in

IDENTIFICATION OF PHASE COMPOSITION OF BINDERS FROM ALKALI-ACTIVATED MIXTURES OF GRANULATED BLAST FURNACE SLAG AND FLY ASH

Directory of Open Access Journals (Sweden)

JOZEF VLČEK

2014-03-01

Full Text Available The prepared alkali-activated binders (AAB and composites using suitable latent hydraulic raw materials represent an alternative to materials based on Portland cements. This paper deals with ways how to influence the functional parameters of AAB by setting up mixtures of granulated blast furnace slag (GBFS and fly ash with selected chemical compositions. In this way the course of hydration process is modified and the phase composition of products of alkali activation is changed as well as their final properties. The amorphous character of the hydration products makes evaluation of the phase composition of hardened AAB difficult and significantly limits the number of experimental techniques suitable to characterise their phase composition. It was observed that measuring the pH of water extracts obtained from the alkali-activated mixtures can give supplementary information about the process of hardening of alkali-activated mixtures of GBFS and fly ash.

Effect of AlF3 Production Waste on the Properties of Hardened Cement Paste

Directory of Open Access Journals (Sweden)

Danutė VAIČIUKYNIENĖ

2012-06-01

Full Text Available The possibility to use by-product SiO2·nH2O (often called AlF3 production waste in cement casting has been attracting the interest of researchers for many years, although high content of fluorine makes the use of amorphous SiO2 problematic. Finding the way of utilizing waste products is a very important research topic at the moment. In this study AlF3 production waste was investigated as the basic ingredient of a new pozzolanic material. The goal of this study is to investigate the possibilities of using AlF3 production waste, washed in ammonia solution, in cement stone specimens. Chemically treated silica gel additive was proved to reduce the amount of Ca(OH2 and CaCO3 in hardened cement paste samples. Experimental research has revealed that the density in hydrated samples reduces from 2220 kg/m3 to 2030 kg/m3 with the increase of silica gel content from 0 % to 35 %. The compressive strength of samples containing 10 % of silica gel additive increased by 8.04 % compared to the samples without the additive. SiO2 additive used at 10 % and 20 % increased the maximum hydration temperature. In this case, the additive modifies the hydration kinetics.DOI: http://dx.doi.org/10.5755/j01.ms.18.2.1925

Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

Science.gov (United States)

Barrett, Timothy J.

where the limestone was blended (i.e., not interground) as needed, enabling variation of the size of the limestone particles. In addition, one of the commercially produced OPCs and PLCs were used with fly ash. A series of standardized tests were run to assess the physical effects of intergrinding limestone in portland cement, the effect of limestone presence and method of inclusion on the hydration reaction, and the associated mechanical and transport properties of concretes made with these limestone cements. The second phase of the study used a commercially produced OPC, a PLC, and a PLC-slag all made from the same parent clinker to quantify the early age shrinkage and cracking potential. The study presents a series of tests that quantify the fundamental origins of shrinkage in cementitious materials to elucidate the differences between PLC and OPC. The bulk shrinkage of these systems is then quantified under free and restrained conditions to provide an assessment of the susceptibility for cracking in portland limestone cements. The results of the first phase of this thesis showed that in general the PLC and OPC systems have similar hydration, set, and mechanical performance. Transport properties in this study show behavior that is +/- 30% of the conventional OPC system depending on the system. Literature has shown similar freeze-thaw resistance when these materials are used in properly air entrained mixtures, and the results for PLC systems with fly ash show added performance. Based on these results it appears that PLC that meets ASTM C595/AASHTO M234 should be able to be used interchangeably with OPC, while it should also be noted that the investigation of the influence of salts and sulfates on PLCs is still ongoing and should be monitored. The results of the second phase of this thesis showed that while the PLCs are finer, this comes primarily by reducing the very large particles (clinker particles greater than 30 microns) using advanced separator technology and

The effectivity of bentonites in cesium retention of cemented waste products

International Nuclear Information System (INIS)

Tello, Cledola Cassia Oliveira de

2001-01-01

The nuclear energy has been used for the human development in different areas, as in the medicine, in the agriculture, in the industry and in the environmental protection, besides the electricity generation. As in other activities, in the use of nuclear energy, residues are also generated. They are considered radioactive wastes when the contaminant content can bring a potential negative impact in the human health and in the environment. In this case they should be properly managed and should not be released without treatment. In general the waste processing consists in a volume reduction followed by solidification and/or conditioning. A number of materials can be considered as immobilisation matrices for the wastes, with the objective of maintain the radioactive material physical and chemically stable. The cement is extensively used because it is easy to obtain, there is large. experience in its use and the processing is done at room temperature. Many materials have been studied to improve the fixation characteristics of the radionuclides in the cemented product. The aim of this study was to search, among Brazilian natural materials, those that could be effective in the contaminant retention without jeopardising the process and other characteristics of the waste product. Four types of bentonite were selected to the process and product evaluation tests. Many mixtures were prepared with simulated waste, cement and bentonite in different proportions. The viscosity, set time, compressive strength and leaching were evaluated. In addition it was verified if the products were monolithic and without free water. Inactive caesium was used as tracer. The leaching resistance is the most important parameter in the product evaluation, because it indicates the retention capacity of the matrix for radionuclides when the product is in contact with the water. In 1985 leaching tests were begun and they have been continued till now and from their results it was proved that the

The uniform design experimental research of a large amount of fly ash self-compaction concrete

Energy Technology Data Exchange (ETDEWEB)

Zhou, M.; Ji, C.; Xiao, J. [Liaoning Technical University, Fuxin (China)

2005-08-15

The paper studied the effect of quantity of cementing material and fly ash, W/B (water-binder) ratio, admixture and sand percentage to the performance of super fly-ash self-compaction concrete. It also utilized the step-by-step regression analysis method in SPSS software to found regression equation, which uses the flow rate of concrete mixture and strength of concrete as objective function, and obtained the optimum mix proportion of super fly ash self-compaction by the optimization technology in the Matlab software.

CFB粉煤灰作水泥混合材时与聚羧酸减水剂的相容性研究%Study on compatibility of CFB fly ash as cement admixture with polycarboxylate superplasticizer

Institute of Scientific and Technical Information of China (English)

赵少鹏; 陆加越; 刘建忠; 周明凯

2017-01-01

The compatibility between CFB fly ash and polycarboxylic superplasticizer was studied by the flow ability of cement paste and total organic carbon adsorption methods.The influence of compatibility with CFB ash was discussed by changing types of gypsum,reducing the ignition loss of CFB fly ash,compounding mineral admixtures and inorganic salt.The results show that,there has little influence on compatibility with superplasticizer by changing types of gypsum or adding mineral admixtures.Reducing the loss of fly ash can lead to the lower absorption of water reducer,as a result,the initial fluidity of cement paste increases gradually and the fluidity loss of 1 h reduces.Adding phosphate retarder has the best influence on compatibility,the initial fluidity of cement paste rises to 260mm from 200mm,and it still has good flow property after 1 h.%采用净浆流动度、总有机碳吸附法研究了CFB粉煤灰水泥与聚羧酸减水剂的相容性,探讨了改变石膏种类,降低CFB粉煤灰的烧失量,复掺矿物掺合料及外掺无机盐等措施对CFB粉煤灰水泥与减水剂相容性的影响.结果表明:改变石膏种类及复掺混合材对减水剂相容性的改善效果较小;降低CFB粉煤灰的烧失量能有效减小CFB粉煤灰对减水剂分子的吸附量,增大水泥浆体的初始流动度,且减小经时损失;外掺磷酸盐对减水剂相容性的改善效果显著,初始流动度由200 mm提高到了260 mm,1h后仍然具有较好的流动性.

Red mud addition in the raw meal for the production of Portland cement clinker.

Science.gov (United States)

Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

2004-12-10

The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

Physical and chemical characterization of 50 pulverized coal ashes with respect to partial cement replacement in concrete

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H A; Weijers, E G

1986-04-01

Physical and chemical characterization of 50 pulverized coal ashes from Dutch, Belgian and German installations has been carried out to identify the parameters that have to be kept under control, when pulverized coal ashes are to be used as partial cement replacement in concrete. For a good workability of fly ash/cement mortars the particle size and the carbon content are important. By performing a mortar flow test (Heagermann) upon delivery exterme ashes can be easily eliminated. The compressive strength is largely determined by the fineness of the ash (weight fraction below 20 micron). A direct effect of carbon content on strength development is not observed, but a reduction in mortar slow due to carbon leads to loss in strength, while the workability has to be adjusted. Size distribution measurement by optical methods is recommended as the relevant part of the ash size distribution cannot be properly assessed by sieve methods. The net contribution of fly ash to the compressive strength of a fly ash/cement (20/80) mortar exhibits a minimum at 14 days curing, which is common to all 50 ashes studied. Improvements in ash quality as obtained from pulverized-coal fired installations can be achieved by improvements in coal milling and optimizing ash collection. 6 figs., 4 tabs., 19 refs.

Development, testing, and demonstration of geotechnical and cement-based encapsulant materials for the stabilization of radioactive and hazardous waste disposal structures

International Nuclear Information System (INIS)

Phillips, S.J.; Cammann, J.W.; Benny, H.L.; Serne, R.J.; Martin, P.F.; Ames, L.L.

1991-09-01

A zeolite fluidized-bed treatment system is being developed and tested for the treatment of radioactive and hazardous waste-contaminated subsurface disposal structures. Formulations of cement, fly ash, and slag slurries and sequestering agents also are being tested and evaluated. Leach resistance of radionuclides, heavy metals, and hazardous inorganic compounds in the solidified cement-based encapsulant has been determined. These results simulate the resistance to water leaching of the solidified product after it has been injected an open and interstitial void volume in and proximal to liquid waste disposal structures. Micro- and macro-encapsulation of contaminants within and geologic media surrounding subsurface disposal structures is being demonstrated as an alternative technology for waste site remediation. 5 refs., 1 fig., 1 tab

Laboratory evaluation of fly ash treated embankment and base materials : final report.

Science.gov (United States)

1988-04-01

This study was undertaken to provide the Louisiana DOTD with a data base from which recommendations can be made concerning the modification or stabilization of soils using a Class C fly ash as a full or partial replacement for hydraulic cement or hyd...

Utilization of Yatagan Power Plant Fly Ash in Production of Building Bricks

Science.gov (United States)

Önel, Öznur; Tanriverdi, Mehmet; Cicek, Tayfun

2017-12-01

Fly ash is a by-product of coal combustion, which accumulates in large quantities near the coal-fired power plants as waste material. Fly ash causes serious operational and environmental problems. In this study, fly ash from Yatağgan thermal power plant was used to produce light-weight building bricks. The study aimed to reduce the problems related to fly ash by creating a new area for their use. The optimum process parameters were determined for the production of real size bricks to be used in construction industry. The commercial size bricks (200 × 200 × 90-110 mm) were manufactured using pilot size equipment. Mechanical properties, thermal conductivity coefficients, freezing and thawing strengths, water absorption rates, and unit volume weights of the bricks were determined. Etringite (Ca6Al2 (SO4)3 (OH)12 25(H2O)) and Calcium Silicate Hydrate (2CaO.SiO2.4H2O) were identified as the binding phases in the real size brick samples after 2 days of pre-curing and 28 days curing at 50° C and 95% relative moisture. The water absorption rate was found to be 27.7 % in terms of mass. The mechanical and bending strength of the brick samples with unit volume weight of 1.29 g.cm-3 were determined as 6.75 MPa and 1,56 MPa respectively. The thermal conductivity of the fly ash bricks was measured in average as 0,340 W m-1 K-1. The fly ash sample produced was subjected to toxic leaching tests (Toxic Property Leaching Procedure (EPA-TCLP 1311), Single-step BATCH Test and Method-A Disintegration Procedure (ASTM)). The results of these tests suggested that the materials could be classified as non-hazardous wastes / materials.

Briquetting fly ash from power plants for use as a charge in production of FeSiAl alloys

Energy Technology Data Exchange (ETDEWEB)

Sosnowski, R.; Jastrzebski, R.; Podbiol, S.; Mendecki, K.

1983-02-01

The paper discusses waste product utilization of fly ash from black coal combustion for production of alloys consisting of iron, silicon and aluminium under laboratory conditions. Proportion of fly ash and coal reducing agent was 60% and 40%, grain size distribution of fly ash and coal ranged from 0 to 0.4 mm. Coal pitch and waste products from the cellulose industry were used as binders (resin soap, waste sulfite liquor etc.). Briquetting pressure was 400 kG/cm/sup 2/. Fly ash briquets were stabilized 168 h long and dried from 0.5 h to 1.0 h at 373 to 523 C. Effects of briquet composition, binders, briquetting pressure, stabilizing and drying on physical and mechanical properties of fly ash briquets are analyzed. The results of analyses are shown in 4 diagrams. Shatter test was used for determining briquet properties. The test shows that fly ash briquets with coal pitch, resin soap and waste sulfite liquor used as binders are characterized by compression strength not lower than 245 x 10/sup 4/ Pa and produce less than 5% fines in the shatter test. The tested fly ash briquets are a suitable charge for metallurgy. Effects of fly ash utilization on environmental protection are discussed. (8 refs.)

Mechanical properties and microstructure analysis of fly ash geopolymeric recycled concrete.

Science.gov (United States)

Shi, X S; Collins, F G; Zhao, X L; Wang, Q Y

2012-10-30

Six mixtures with different recycled aggregate (RA) replacement ratios of 0%, 50% and 100% were designed to manufacture recycled aggregate concrete (RAC) and alkali-activated fly ash geopolymeric recycled concrete (GRC). The physical and mechanical properties were investigated indicating different performances from each other. Optical microscopy under transmitted light and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) were carried out in this study in order to identify the mechanism underlying the effects of the geopolymer and RA on concrete properties. The features of aggregates, paste and interfacial transition zone (ITZ) were compared and discussed. Experimental results indicate that using alkali-activated fly ash geopolymer as replacement of ordinary Portland cement (OPC) effectively improved the compressive strength. With increasing of RA contents in both RAC and GRC, the compressive strength decreased gradually. The microstructure analysis shows that, on one hand, the presence of RA weakens the strength of the aggregates and the structure of ITZs; on the other hand, due to the alkali-activated fly ash in geopolymer concrete, the contents of Portlandite (Ca(OH)(2)) and voids were reduced, as well as improved the matrix homogeneity. The microstructure of GRC was changed by different reaction products, such as aluminosilicate gel. Copyright © 2012 Elsevier B.V. All rights reserved.

Ceramic residue for producing cements, method for the production thereof, and cements containing same

OpenAIRE

Sánchez de Rojas, María Isabel; Frías, Moisés; Asensio, Eloy; Medina Martínez, César

2014-01-01

[EN] The invention relates to a ceramic residue produced from construction and demolition residues, as a puzzolanic component of cements. The invention also relates to a method for producing said ceramic residues and to another method of producing cements using said residues. This type of residue is collected in recycling plants, where it is managed. This invention facilitates a potential commercial launch.

Packing issue in cement blending for sustainability developments - Approach by discrete element method

NARCIS (Netherlands)

Le, L.B.N.; Stroeven, P.

2014-01-01

Common cement blending materials for concrete like fly ashes, blast furnace slag, silica fume, metakaolin and rice husk ash have been investigated experimentally as to their impact on concrete’s mechanical, physical and sustainability capabilities. Such efforts offer but case-related information on

Healing agent in cement-based materials and structures, and process for its preparation

NARCIS (Netherlands)

Jonkers, H.M.

2009-01-01

The present invention relates to healing agent in cement-based materials and structures, wherein said healing agent comprises organic compounds and/or bacteria-loaded porous particles, which porous particles comprise expanded clay- or sintered fly ash. Furthermore, said porous particles are intact

Case study of fly ash brick manufacturing units at Kota in Rajasthan

Science.gov (United States)

Sharma, Y.; Saxena, B. K.; Rao, K. V. S.

2018-03-01

Kota Super Thermal Power Station of 1240 MW is located at Kota in Rajasthan, India. The quantity of fly ash generated by it is about 1.64 to 2.03 million tonnes per year. This fly ash is being utilized for making bricks, tiles, portland pozzolana cement, construction of highways, and other purposes. 1.79 million tonnes of fly ash was utilized for different applications in one year duration from April 01st, 2015 to March 31st, 2016. Out of this total utilization, 0.6439 million tonnes (36.06 %) of fly ash was used for making bricks, blocks, and tiles. In this paper, a case study of two fly ash brick manufacturing units using fly ash produced from Kota Super Thermal Power Station is described. These units produce about 15,000 and 20,000 bricks respectively by employing 10 and 16 workers each and are making a profit of about Rs. 6,000 and Rs. 8,000 per day in one shift.

CO2 Capture by Cement Raw Meal

DEFF Research Database (Denmark)

Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

2013-01-01

The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

Solidification/stabilization of technetium in cement-based grouts

International Nuclear Information System (INIS)

Gilliam, T.M.; Bostick, W.D.; Spence, R.D.; Shoemaker, J.L.

1990-01-01

Mixed low-level radioactive and chemically hazardous process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts have been shown to be effective for retention of hydrolyzable metals (e.g., lead, cadmium, uranium and nickel) but are marginally acceptable for retention of radioactive Tc-99, which is present in the waste as the highly mobile pertechnate anion. Addition of ground blast furnace slag to the grout is shown to reduce the leachability of technetium by several orders of magnitude. The selective effect of slag is believed to be due to its ability to reduce Tc(VII) to the less soluble Tc(IV) species. 12 refs., 4 tabs

Fly ash. January 1987-November 1991 (Citations from the NTIS Data-Base). Rept. for Jan 87-Nov 91

International Nuclear Information System (INIS)

1991-10-01

The bibliography contains citations concerning the collection, disposal, and utilization of fly ash. Topics include chemical behavior and composition studies, potential environmental effects, toxicity determinations, management strategies, and materials recovery programs. The employment of fly ash as a cement replacement, and highway construction material is discussed. (Contains 170 citations with title list and subject index.)

The Specification of Cement Powders for Waste Encapsulation Processes at Sellafield site

International Nuclear Information System (INIS)

Angus, M.; Borwick, J.; Cann, G.; Hayes, M.; McLuckie, B.; Jowsey, J.

2012-01-01

Requirements are described for Portland Cement (CEM I), Ground Granulated Blast-furnace Slag (GGBS) and Fly Ash (FA) powders used for the encapsulation of Intermediate Level Radioactive Waste (ILW) in UK, with particular reference to Sellafield site encapsulation processes. Differences between the powders used by the UK nuclear industry and the equivalent British and European cement standards are explained. Research over the last 20 years to respond to changes in the performance of these powders is summarised and options for dealing with potential future changes are discussed. These include the use of special blends of GGBS to achieve the desired flow properties or alternatively poly-carboxylate super-plasticizers to produce grouts with consistent performance using cement powders with a wide range of composition. (authors)

Evaluation of fly ash concrete durability containing class II durability aggregates.

Science.gov (United States)

1986-07-01

Fly ash was used in this evaluation study to replace 15% of the cement in : Class C-3 concrete paving mixes. One Class "c" ash from Iowa approved : sources was examined in each mix. Substitution rate was based on 1 to 1 : basis, for each pound of cem...

Laser ablation microprobe inductively coupled plasma mass spectrometry study on diffusion of uranium into cement materials

International Nuclear Information System (INIS)

Sugiyama, D.; Chida, T.; Cowper, M.

2008-01-01

The diffusion of uranium (U(VI)) in solid cement monoliths of ordinary portland cement (OPC) and low-heat portland cement containing 30 wt.% fly ash (FAC) was measured by an in-diffusion technique. Detailed sharp depth profiles of uranium in the solid cement matrices were successively and quantitatively measured using laser ablation microprobe inductively coupled plasma mass spectrometry (LAMP-ICP-MS), and the apparent (D a ) and effective (D e ) diffusion coefficient of uranium in cement matrix were calculated as: D a =∝ 4 x 10 -16 m 2 s -1 and D e =∝ 3 x 10 -11 m 2 s -1 for OPC, and D a =∝ 2 x 10 -17 m 2 s -1 and D e =∝ 6 x 10 -13 m 2 s -1 for FAC. (orig.)

Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars

Directory of Open Access Journals (Sweden)

Monika Zervaki

2013-06-01

Full Text Available This study was motivated by the necessity to recycle sludge water resulting from washing out concrete mixing trucks - a problem of both environmental and economic importance for the ready-mixed concrete industry. Sludge water from ready-mixed concrete plants as well as dry sludge, which is derived from the settling of the water, are hazardous for disposal due to their high pH value (pH>11.5. In this work, cement mortars were composed using either sludge water after various treatment, or dry sludge in several ratios. The cement mortars were tested for their workability and strength development. The purpose of this experimental design was to prove that sludge water, as well as sludge in a wet or dry form, can be used in the production of mortars without degrading any of their properties.

Effects of cement particle size distribution on performance properties of Portland cement-based materials

Energy Technology Data Exchange (ETDEWEB)

Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

1999-10-01

The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

The contemporary cement cycle of the United States

Science.gov (United States)

Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.

2009-01-01

A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

Effect of Limestone Powder on Acid Attack Characteristics of Cement Pastes

Directory of Open Access Journals (Sweden)

Shuhua LIU

2014-12-01

Full Text Available The acid resistance of cement pastes containing limestone powder with two different water-binder (w/b ratios exposed to acetic (pH = 4 and sulfuric acid (pH = 2 solutions respectively were investigated in this paper. Limestone powder, fly ash and silica fume were also added to the cement paste mixture at different proportions. Static and flowing aqueous environments were set in this experiment. Strength and microstructure of the pastes after acid attack were investigated by using strength test, X-ray diffractometer (XRD and scanning electron microscopy (SEM. The experimental results show that the erosion degree depends not only on pH value of the solution and w/b ratio of the pastes, but also on the content of limestone powder. Acetic acid reacts with calcium hydroxide and carbonate thus dissolving the pastes, while sulfuric acid consumed calcium hydroxide, and generated gypsum and ettringite. The consumption of calcium hydroxide in the flowing solution group is higher than that in the static solution because the flowing sulfuric acid solution has negative effect upon the gypsum crystallization. Fly ash and silica fume are beneficial to limestone cement paste because of the less calcium hydroxide formation, which is among the hydrates vulnerable to acid erosion. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6231

Leaching of heavy metals from cementitious composites made of new ternary cements

Science.gov (United States)

Kuterasińska-Warwas, Justyna; Król, Anna

2017-10-01

The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

New challenges during fly ash marketing. Coupled product as a sustainable building material; Neue Herausforderungen bei der Flugaschevermarktung. Koppelprodukt als nachhaltiger Baustoff

Energy Technology Data Exchange (ETDEWEB)

Hugot, Andreas [Evonik Power Minerals GmbH, Dinslaken (Germany)

2009-07-01

It can be assumed that the fly ash production volumes will undergo a marked increase over the next few years. The conditions of fly ash production will improve as a result of modern and refurbished power plants, yielding a positive effect on the quality of fly ashes. Other vital parameters of future fly ash marketing are fly ash logistics and the infrastructure of power plants. Basically, economic utilisation of the increased production volumes is possible; however, new and long-term strategies are necessary. (orig./GL)

Experimental study on durability improvement of fly ash concrete with durability improving admixture.

Science.gov (United States)

Quan, Hong-zhu; Kasami, Hideo

2014-01-01

In order to improve the durability of fly ash concrete, a series of experimental studies are carried out, where durability improving admixture is used to reduce drying shrinkage and improve freezing-thawing resistance. The effects of durability improving admixture, air content, water-binder ratio, and fly ash replacement ratio on the performance of fly ash concrete are discussed in this paper. The results show that by using durability improving admixture in nonair-entraining fly ash concrete, the compressive strength of fly ash concrete can be improved by 10%-20%, and the drying shrinkage is reduced by 60%. Carbonation resistance of concrete is roughly proportional to water-cement ratio regardless of water-binder ratio and fly ash replacement ratio. For the specimens cured in air for 2 weeks, the freezing-thawing resistance is improved. In addition, by making use of durability improving admixture, it is easier to control the air content and make fly ash concrete into nonair-entraining one. The quality of fly ash concrete is thereby optimized.

Environmental Assessment of Different Cement Manufacturing ...

Science.gov (United States)

Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

Formulation study on immobilization of spent ion exchange resins in polymer cement

International Nuclear Information System (INIS)

Xia Lili; Lin Meiqiong; Bao Liangjin; Fan Xianhua

2006-01-01

The aim of this study is to develop a formulation of cement-solidified spent radioactive ion exchange resin form. The solidified form consists of a sort of composite cement, epoxide resin emulsion, and spent ion exchange resins. The composite cement is made up of quick-setting sulphoaluminate cement, silica powder, zeolite, and fly ash in the proportion 1:0.05:0.10:0.05. Sixteen combinations of composite cement, epoxide resin emulsion and mixed anion-cation exchange resins are selected according to a three-factors-four-levels normal design table with the compression strength as the evaluation criterion. The resulted formulation is as follows: the mass ratio of polymer emulsion to composite cement is 0.55:1, the loading of mixed anion-cation exchange resins is 0.3, and the anionic-to-cationic exchange resins ratio is 2:1. The polymer cement solidified forms were tested after 28 d curing for Cs + and Sr 2+ leaching rates, pH and conductivity of the leaching water, and radiation-resistant property in addition to their compressive strength. The measurement results indicate that the performance of thus prepared solidified forms can meet the requirements of the National Standard GB14569.1-93 for near earth's surface disposal of low radioactive waste. (authors)

A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

OpenAIRE

Choi, Yun-Wang; Oh, Sung-Rok; Choi, Byung-Keol

2017-01-01

We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite m...

Evaluation of red mud as pozzolanic material in replacement of cement for production of mortars

International Nuclear Information System (INIS)

Manfroi, E.P.; Cheriaf, M.; Rocha, J.C.

2010-01-01

Red mud is a by-product of the alkaline extraction of aluminum from the bauxite and represents a renewed environmental problem due the significant annual throughput by the plants. In the present work, the pozzolanic properties of Brazilian red mud fired at 600, 700, 800 and 900 deg C were investigated by monitoring lime consumption using DTA analysis and Brazilian standard methodology NBR 5772 (1992). Products and kinetics of hydration were determined in cement pastes produced with 5 and 15% red mud using x-ray diffraction and DTA analysis. Compressive strength and capillary absorption tests were realized on mortars constituted by 5, 10 and 15% red mud in replacement of cement. When calcined at 600 deg C, the red mud develops good pozzolanic properties, and the compressive strength of mortars produced with this waste meet values in accordance with regulatory standard. These results shown than red mud can be used, in partial replacement of cement, as new construction material to produce sustainable mortars with low environmental impact. (author)

Product quality control, irradiation and shipping procedures for mass-reared tephritid fruit flies for sterile insect release programmes

International Nuclear Information System (INIS)

1999-05-01

This document represents the recommendations, reached by consensus of an international group of quality control experts, on the standard procedures for product quality control (QC) for mass reared tephritid flies that are to be used in Sterile Insect Technique (SIT) programs. In addition, the manual describes recommended methods of handling and packaging pupae during irradiation and shipment. Most of the procedures were designed specifically for use with Mediterranean fruit flies, Ceratitis capitata (Wied.), but they are applicable, with minor modification in some cases, for other tephritid species such as Caribbean fruit fly Anastrepha suspense, Mexican fruit fly A. ludens, and various Bactrocera species. The manual is evolving and subject to periodic updates. The future additions will include other fruit flies as the need is identified. If followed, procedures described in this manual will help ensure that the quality of mass-produced flies is measured accurately in a standardised fashion, allowing comparisons of quality over time and across rearing facilities and field programmes. Problems in rearing, irradiation and handling procedures, and strain quality can be identified and hopefully corrected before control programmes are affected. Tests and procedures described in this document are only part of a total quality control programme for tephritid fly production. The product QC evaluations included in this manual are, unless otherwise noted, required to be conducted during SIT programmes by the Field programme staff not the production staff. Additional product QC tests have been developed and their use is optional (see ancillary test section). Production and process QC evaluations (e.g., analysis of diet components, monitoring the rearing environment, yield of larvae, development rate, etc.) are not within the scope of this document. Quality specifications are included for minimum and mean acceptability of conventional strains of C. capitata, A. ludens, and A

A Study on Load Carrying Capacity of Fly Ash Based Polymer Concrete Columns Strengthened Using Double Layer GFRP Wrapping

Directory of Open Access Journals (Sweden)

S. Nagan

2014-01-01

Full Text Available This paper investigates the suitability of glass fiber reinforced polymer (GFRP sheets in strengthening of fly ash based polymer members under compression. Experimental results revealed that load carrying capacity of the confined columns increases with GFRP sheets wrapping. Altogether 18 specimens of M30 and G30 grade short columns were fabricated. The G30 specimens were prepared separately in 8 molarity and 12 molarity of sodium hydroxide concentration. Twelve specimens for low calcium fly ash based reinforced polymer concrete and six specimens of ordinary Portland cement reinforced concrete were cast. Three specimens from each molarity fly ash based reinforced polymer concrete and ordinary Portland cement reinforced concrete were wrapped with double layer of GFRP sheets. The load carrying capacity of fly ash based polymer concrete was tested and compared with control specimens. The results show increase in load carrying capacity and ductility index for all strengthened elements. The maximum increase in load carrying capacity was 68.53% and is observed in strengthened G30 specimens.

Assessing fly ash treatment: remediation and stabilization of heavy metals.

Science.gov (United States)

Lima, A T; Ottosen, Lisbeth M; Ribeiro, Alexandra B

2012-03-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. Copyright © 2010 Elsevier Ltd. All rights reserved.

Assessing fly ash treatment: Remediation and stabilization of heavy metals

KAUST Repository

Lima, A.T.

2010-12-17

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. © 2010 Elsevier Ltd.

Assessing fly ash treatment: Remediation and stabilization of heavy metals

KAUST Repository

Lima, A.T.; Ottosen, Lisbeth M.; Ribeiro, Alexandra B.

2010-01-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. © 2010 Elsevier Ltd.

Evolution of cement based materials in a repository for radioactive waste and their chemical barrier function